Allen Bradley PowerFlex 40 Quick Start Manual - cemco * electric , inc

PowerFlex 40 AdjustableFrequency AC DriveFRN 1.xx - 4.xxQuick StartThis Quick Start guide summarizes the basic steps needed to install,start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.The information provided Does Not replace the User Manual and isintended for qualified drive service personnel only.For detailed PowerFlex 40 information including EMC instructions,application considerations and related precautions refer to thePowerFlex 40 User Manual, Publication 22B-UM001… on the CDsupplied with the drive or at www.rockwellautomation.com/literature.General Precautions!!!!!ATTENTION: The drive contains high voltage capacitors which taketime to discharge after removal of mains supply. Before working ondrive, ensure isolation of mains supply from line inputs [R, S, T (L1,L2, L3)]. Wait three minutes for capacitors to discharge to safe voltagelevels. Failure to do so may result in personal injury or death.Darkened display LEDs is not an indication that capacitors havedischarged to safe voltage levels.ATTENTION: Equipment damage and/or personal injury may resultif parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] isused in an inappropriate application. Do not use this function withoutconsidering applicable local, national and international codes,standards, regulations or industry guidelines.ATTENTION: Only qualified personnel familiar with adjustablefrequency AC drives and associated machinery should plan orimplement the installation, start-up and subsequent maintenance of thesystem. Failure to comply may result in personal injury and/orequipment damage.ATTENTION: This drive contains ESD (Electrostatic Discharge)sensitive parts and assemblies. Static control precautions are requiredwhen installing, testing, servicing or repairing this assembly.Component damage may result if ESD control procedures are notfollowed. If you are not familiar with static control procedures,reference A-B publication 8000-4.5.2, “Guarding Against ElectrostaticDamage” or any other applicable ESD protection handbook.ATTENTION: An incorrectly applied or installed drive can result incomponent damage or a reduction in product life. Wiring or applicationerrors, such as, undersizing the motor, incorrect or inadequate ACsupply, or excessive ambient temperatures may result in malfunction ofthe system.

English-2Mounting Considerations• Mount the drive upright on a flat, vertical and level surface.Frame Screw Size Screw Torque DIN RailB M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.) 35 mmC M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.) –B (IP66,Type 4X)M6 (#12-24) 3.95-4.75 N-m (35-42 lb.-in.) –• Protect the cooling fan by avoiding dust or metallic particles.• Do not expose to a corrosive atmosphere.• Protect from moisture and direct sunlight.Minimum Mounting ClearancesSee Page 21 for mounting dimensions.120 mm(4.7 in.)120 mm(4.7 in.)25 mm(1.0 in.)Closest object thatmay restrict air flowthrough the drive heatsink and chassis120 mm(4.7 in.)120 mm(4.7 in.)Mounting Option ANo clearance requiredbetween drives.Mounting Option BAmbient Operating TemperaturesAmbient Temperature Enclosure Rating Minimum MountingMinimum MaximumClearancesIP20, NEMA/UL Type Open Use Mounting Option A40°C (104°F) IP66, NEMA/UL Type 4X Use Mounting Option A-10°C (14°F)IP30, NEMA/UL Type 1 (1) Use Mounting Option B50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B(1)Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit.

English-3Typical GroundingR/L1S/L2T/L3U/T1V/T2W/T3SHLDDisconnecting MOVsTo prevent drive damage, the MOVs connected to ground shall bedisconnected if the drive is installed on an ungrounded distributionsystem where the line-to-ground voltages on any phase could exceed125% of the nominal line-to-line voltage. To disconnect these devices,remove the jumper shown in the figures below.1. Turn the screw counterclockwise to loosen.2. Pull the jumper completely out of the drive chassis.3. Tighten the screw to keep it in place.Jumper LocationIP20, NEMA/UL Type OpenIP66, NEMA/UL Type 4XImportant: Tighten screw after jumper removal.Phase to Ground MOV RemovalThree-PhaseAC InputR/L1S/L2T/L3Jumper1 2 3 4

English-4Drive RatingsCE ConformityRefer to the PowerFlex 40 User Manual on the CD supplied with thedrive for details on how to comply with the Low Voltage (LV) andElectromagnetic Compatibility (EMC) Directives.Specifications, Fuses and Circuit BreakersPowerDissipationOutput Ratings Input Ratings Branch Circuit ProtectionCatalogNumber (1) Voltage140M MotorkW (HP) Amps Range kVA Amps Fuses Protectors (3)IP20 OpenContactors Watts100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output22B-V2P3x104 0.4 (0.5) 2.3 90-132 1.15 9.0 15 140M-C2E-C16 100-C12 4022B-V5P0x104 0.75 (1.0) 5.0 90-132 2.45 20.3 35 140M-D8E-C20 100-C23 6022B-V6P0x104 1.1 (1.5) 6.0 90-132 3.0 24.0 40 140M-F8E-C32 100-C37 80200 - 240V AC (±10%) – 1-Phase (2) Input, 0 - 230V 3-Phase Output22B-A2P3x104 0.4 (0.5) 2.3 180-264 1.15 6.0 10 140M-C2E-B63 100-C09 4022B-A5P0x104 0.75 (1.0) 5.0 180-264 2.45 12.0 20 140M-C2E-C16 100-C12 6022B-A8P0x104 1.5 (2.0) 8.0 180-264 4.0 18.0 30 140M-D8E-C20 100-C23 8522B-A012x104 2.2 (3.0) 12.0 180-264 5.5 25.0 40 140M-F8E-C32 100-C37 125200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output22B-B2P3x104 0.4 (0.5) 2.3 180-264 1.15 2.5 6 140M-C2E-B40 100-C07 4022B-B5P0x104 0.75 (1.0) 5.0 180-264 2.45 5.7 10 140M-C2E-C10 100-C09 6022B-B8P0x104 1.5 (2.0) 8.0 180-264 4.0 9.5 15 140M-C2E-C16 100-C12 8522B-B012x104 2.2 (3.0) 12.0 180-264 5.5 15.5 25 140M-C2E-C16 100-C23 12522B-B017x104 3.7 (5.0) 17.5 180-264 8.6 21.0 30 140M-F8E-C25 100-C23 18022B-B024x104 5.5 (7.5) 24.0 180-264 11.8 26.1 40 140M-F8E-C32 100-C37 23522B-B033x104 7.5 (10.0) 33.0 180-264 16.3 34.6 60 140M-G8E-C45 100-C60 305380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output22B-D1P4x104 0.4 (0.5) 1.4 342-528 1.4 1.8 3 140M-C2E-B25 100-C07 3522B-D2P3x104 0.75 (1.0) 2.3 342-528 2.3 3.2 6 140M-C2E-B40 100-C07 5022B-D4P0x104 1.5 (2.0) 4.0 342-528 4.0 5.7 10 140M-C2E-B63 100-C09 7022B-D6P0x104 2.2 (3.0) 6.0 342-528 5.9 7.5 15 140M-C2E-C10 100-C09 10022B-D010x104 4.0 (5.0) 10.5 342-528 10.3 13.0 20 140M-C2E-C16 100-C23 16022B-D012x104 5.5 (7.5) 12.0 342-528 11.8 14.2 25 140M-D8E-C20 100-C23 17522B-D017x104 7.5 (10.0) 17.0 342-528 16.8 18.4 30 140M-D8E-C20 100-C23 21022B-D024x104 11.0 (15.0) 24.0 342-528 23.4 26.0 50 140M-F8E-C32 100-C43 300460 - 600V AC (±10%) – 3-Phase Input, 0 - 575V 3-Phase Output22B-E1P7x104 0.75 (1.0) 1.7 414-660 2.1 2.3 6 140M-C2E-B25 100-C09 5022B-E3P0x104 1.5 (2.0) 3.0 414-660 3.65 3.8 6 140M-C2E-B40 100-C09 7022B-E4P2x104 2.2 (3.0) 4.2 414-660 5.2 5.3 10 140M-C2E-B63 100-C09 10022B-E6P6x104 4.0 (5.0) 6.6 414-660 8.1 8.3 15 140M-C2E-C10 100-C09 16022B-E9P9x104 5.5 (7.5) 9.9 414-660 12.1 11.2 20 140M-C2E-C16 100-C16 17522B-E012x104 7.5 (10.0) 12.2 414-660 14.9 13.7 25 140M-C2E-C16 100-C23 21022B-E019x104 11.0 (15.0) 19.0 414-660 23.1 24.1 40 140M-D8E-C25 100-C30 300(1) In the Catalog Numbers listed “x” represents enclosure type. Specifications are valid for allenclosure types. IP66, NEMA/UL Type 4X drive ratings are only available as Frame B drives.(2)200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffixchanges from N104 to N114. Filter option is not available for IP66, NEMA/UL Type 4X rated drives.(3) Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… todetermine the frame and breaking capacity required for your application.

LISTED 966XEnglish-5Input/Output RatingsOutput Frequency: 0-400 Hz (Programmable)Efficiency: 97.5% (Typical)Digital Control Inputs (Input Current = 6mA)SRC (Source) Mode:18-24V = ON0-6V = OFFControl OutputSNK (Sink) Mode:0-6V = ON18-24V = OFFApprovalsProgrammable Output (form C relay)Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V ACInductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V ACFuses and Circuit BreakersAnalog Control Inputs4-20mA Analog: 250 ohm input impedance0-10V DC Analog: 100k ohm input impedanceExternal Pot: 1-10k ohms, 2 Watt minimumOpto Outputs30V DC, 50mANon-inductiveRecommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.Recommended Circuit Breakers: HMCP circuit breakers or equivalent.Protective FeaturesAnalog Outputs (10 bit)0-10V, 1k ohm Min.4-20mA, 525 ohm Max.Motor Protection: I 2 t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)Overcurrent: 200% hardware limit, 300% instantaneous faultOver Voltage: 100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)460-600V AC Input – If P042 = 3 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);If P042 = 2 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 SecsFaultless Power Ride Through: 100 millisecondsDynamic BrakingInternal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manualon CD for DB resistor ordering information.LISTED 966XUL ®INDCONTEQUL508CUL ®C CSA 22.2INDCONTEQEMC Directive 89/336LV: EN 50178, EN 60204EMC: EN 61800-3, EN 50081-1, EN 50082-2

English-6Power WiringPower Wire RatingUnshielded 600V, 75°C (167°F) THHN/THWNShielded 600V, 75°C or 90°C (167°F or 194°F) RHH/RHW-2Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F)RHH/RHW-2Recommended CopperWire15 Mils insulated, dry locationAnixter OLF-7xxxxx,Belden 29501-29507 orequivalentAnixter 7V-7xxxx-3GShawflex 2ACD/3ACD orequivalentPower Terminal BlockB FrameR/L1 S/L2 T/L3 U/T1 V/T2 W/T3C FrameR/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1DC-DC+BR+DC-DC+BR+BR-BR-Terminal (1) DescriptionR/L1, S/L2 1-Phase InputR/L1, S/L2, T/L3 3-Phase InputU/T1To Motor U/T1V/T2W/T3To Motor V/T2To Motor W/T3Power Terminal Block Specifications=Switch any two motorleads to changeforward direction.DC Bus Inductor Connection (C Frame drives only.)The C Frame drive is shipped with a jumper betweenP2, P1 Terminals P2 and P1. Remove this jumper only when a DCBus Inductor will be connected. Drive will not power upwithout a jumper or inductor connected.DC+, DC- DC Bus ConnectionBR+, BR- Dynamic Brake Resistor ConnectionSafety Ground - PE(1) Important: Terminal screws may become loose during shipment. Ensure that allterminal screws are tightened to the recommended torque before applying power tothe drive.Frame Maximum Wire Size (2) Minimum Wire Size (2) TorqueB 5.3 mm 2 (10 AWG) 1.3 mm 2 (16 AWG) 1.7-2.2 N-m (16-19 lb.-in.)C 8.4 mm 2 (8 AWG) 1.3 mm 2 (16 AWG) 2.9-3.7 N-m (26-33 lb.-in.)(2)Maximum/minimum sizes that the terminal block will accept - these are notrecommendations.

English-7Input Power ConditionsInput Power ConditionCorrective ActionLow Line Impedance (less than 1% line reactance) • Install Line Reactor (2)Greater than 120 kVA supply transformer• or Isolation Transformer• or Bus Inductor – 5.5-11 kW(7.5-15 HP) drives onlyLine has power factor correction capacitors • Install Line ReactorLine has frequent power interruptionsLine has intermittent noise spikes in excess of6000V (lightning)• or Isolation TransformerPhase to ground voltage exceeds 125% of normalline to line voltageUngrounded distribution system240V open delta configuration (stinger leg) (1)• Remove MOV jumper to ground.• or Install Isolation Transformerwith grounded secondary ifnecessary.• Install Line Reactor(1)For drives applied on an open delta with a middle phase grounded neutral system, thephase opposite the phase that is tapped in the middle to the neutral or earth isreferred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identifiedthroughout the system with red or orange tape on the wire at each connection point.The stinger leg should be connected to the center Phase B on the reactor. Refer to thePowerFlex 40 User Manual on CD for specific line reactor part numbers.(2) Refer to Appendix B of the PowerFlex 40 User Manual on CD for accessory orderinginformation.I/O Wiring Recommendations (3)Wire Type(s) (4) Description Minimum InsulationRatingBelden 8760/9460(or equiv.)Belden 8770(or equiv.)0.8 mm 2 (18AWG), twisted pair, 100% shieldwith drain.0.8 mm 2 (18AWG), 3 conductor, shielded forremote pot only.300V60 degrees C(140 degrees F)(3)If the wires are short and contained within a cabinet which has no sensitive circuits,the use of shielded wire may not be necessary, but is always recommended.(4) Stranded or solid wire.I/O Terminal Block SpecificationsFrame Maximum Wire Size (5) Minimum Wire Size (5) TorqueB & C 1.3 mm 2 (16 AWG) 0.13 mm 2 (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)(5)Maximum / minimum that the terminal block will accept - these are notrecommendations.Refer to the PowerFlex 40 User Manual on CD for maximum power andcontrol cable length recommendations.

English-8Relay N.O.Relay CommonRelay N.C.Control Terminal BlockControl Wiring Block DiagramEnable (4)JumperR1R2R3SNKSRC30V DC50mANon-inductive+24V+10V0-10V0/4-20mA010203040506070809111213141516171819Stop (1)(4)TypicalSRC WiringStart/Run FWD (2)Direction/Run REVDigital CommonDigital Input 1Digital Input 2Digital Input 3Digital Input 4Opto Common+24V DC+10V DC0-10V (or ±10V) InputAnalog Common4-20mA InputAnalog OutputOpto Output 1Opto Output 2RS485 ShieldPot must be1-10k ohm2 Watt Min.TypicalSNK WiringCommon(3)24V0-10V0-20mAR1 R2 R330V DC 125V AC 240V ACResistive 3.0A 3.0A 3.0AInductive 0.5A 0.5A 0.5ASNKSRCAnalog Output SelectENBL01 02 03 04 05 06 07 08 09(1)11 12 13 14 1516 17 18 19Enable (4)JumperRS485(DSI)1(1) P036 [Start Source] Stop I/O Terminal 01 Stop Important: I/O Terminal 01 is always a coast toKeypad3-Wire2-WireRS485 PortPer P037Per P037Per P037Per P037CoastPer P037CoastCoaststop input except when P036 [Start Source] is set to“3-Wire” or “Momt FWD/REV” control. In three wirecontrol, I/O Terminal 01 is controlled by P037 [StopMode]. All other stop sources are controlled by P037[Stop Mode].Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Removethis jumper when using I/O Terminal 01 as a stop or enable input.(2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 tocommand a start. Use a maintained input for I/O Terminal 03 to change direction.(3)When using an opto output with an inductive load such as a relay, install a recovery diode parallelto the relay as shown, to prevent damage to the output.(4)When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causinga coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual on CD formore information.

English-9Control I/O Terminal DesignationsNo. Signal Default Description Param.R1 Relay N.O. Fault Normally open contact for output relay. A055R2 Relay Common – Common for output relay.R3 Relay N.C. Fault Normally closed contact for output relay. A055Analog Output SelectDIP SwitchSink/SourceDIP Switch0-10V Sets analog output to either voltage or current. Setting must matchA065 [Analog Out Sel].Source (SRC)Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switchsetting.01 Stop (1) Coast The factory installed jumper or a normally closedinput must be present for the drive to start.P036 (1)02 Start/Run FWD Not Active Command comes from the integral keypad by default. P036, P03703 Direction/Run REV Not Active To disable reverse operation, see A095 [Reverse P036, P037,Disable].A09504 Digital Common – For digital inputs. Electronically isolated with digitalinputs from analog I/O and opto outputs.05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel]. A05106 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel]. A05207 Digital Input 3 Local Program with A053 [Digital In3 Sel]. A05308 Digital Input 4 Jog Forward Program with A054 [Digital In4 Sel]. A05409 Opto Common – For opto-coupled outputs. Electronically isolated withopto outputs from analog I/O and digital inputs.11 +24V DC – Referenced to Digital Common.Drive supplied power for digital inputs.Maximum output current is 100mA.12 +10V DC – Referenced to Analog Common.Drive supplied power for 0-10V externalpotentiometer.Maximum output current is 15mA.P03813 ±10V In (2) Not Active For external 0-10V (unipolar) or ±10V (bipolar) inputsupply (input impedance = 100k ohm) orpotentiometer wiper.14 Analog Common – For 0-10V In or 4-20mA In. Electronically isolatedwith analog inputs and outputs from digital I/O andopto outputs.15 4-20mA In (2) Not Active For external 4-20mA input supply(input impedance = 250 ohm).16 Analog Output OutFreq 0-10 The default analog output is 0-10V. To covert to acurrent value, change the Analog Output Select DIPSwitch to 0-20mA. Program with A065 [Analog OutSel]. Max analog value can be scaled with A066[Analog Out High].Maximum Load: 4-20mA = 525 ohm (10.5V)0-10V = 1k ohm (10mA)P038,A051-A054,A123, A132P038,A051-A054,A132A065, A06617 Opto Output 1 MotorRunning Program with A058 [Opto Out1 Sel] A058, A059,A06418 Opto Output 2 At Frequency Program with A061 [Opto Out2 Sel] A061, A062,A06419 RS485 (DSI) Shield – Terminal should be connected to safety ground - PEwhen using the RS485 (DSI) communications port.(1) See Footnotes (1) and (4) on page 8.(2) 0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.Inputs may be used independently for speed control or jointly when operating in PID mode.

English-10Prepare For Drive Start-Up!ATTENTION: Power must be applied to the drive to perform thefollowing start-up procedures. Some of the voltages present are atincoming line potential. To avoid electric shock hazard or damage toequipment, only qualified service personnel should perform thefollowing procedure. Thoroughly read and understand the procedurebefore beginning. If an event does not occur while performing thisprocedure, Do Not Proceed. Remove All Power including usersupplied control voltages. User supplied voltages may exist even whenmain AC power is not applied to the drive. Correct the malfunctionbefore continuing.❏❏❏❏❏Before Applying Power to the Drive1. Confirm that all inputs are connected to the correct terminals and aresecure.2. Verify that AC line power at the disconnect device is within the ratedvalue of the drive.3. Verify that any digital control power is 24 volts.4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set tomatch your control wiring scheme. See page 8 for location.Important: The default control scheme is Source (SRC). The Stopterminal is jumpered (I/O Terminals 01 and 11) to allowstarting from the keypad. If the control scheme is changedto Sink (SNK), the jumper must be removed from I/OTerminals 01 and 11 and installed between I/O Terminals01 and 04.5. Verify that the Stop input is present or the drive will not start.Important: If I/O Terminal 01 is used as a stop input, the jumperbetween I/O Terminals 01 and 11 must be removed.❏❏Applying Power to the Drive6. Apply AC power and control voltages to the drive.7. Familiarize yourself with the integral keypad features (see next page)before setting any Program Group parameters.

Start, Stop, Direction and Speed ControlEnglish-11Factory default parameter values allow the drive to be controlled fromthe integral keypad. No programming is required to start, stop, changedirection and control speed directly from the integral keypad.To change the speed reference of an IP66, NEMA/UL Type 4X rateddrive, access parameter A069 [Internal Freq] and press Enter or Sel toenter program mode. Use the Up Arrow or Down Arrow key to adjust thespeed reference. Press the Enter key to save the new value.Important: To disable reverse operation, see A095 [Reverse Disable].If a fault appears on power up, refer to page 20 for an explanation of thefault code. For complete troubleshooting information, refer to thePowerFlex 40 User Manual on the CD supplied with the drive.

English-12Integral Keypad➏➊RUNFWDREV➍PROGRAM➐➋➎FAULT➌VOLTSAMPSHERTZ➑MenuDescriptionDisplay Group (View Only)Consists of commonly viewed drive operatingconditions.Basic Program GroupConsists of most commonly usedprogrammable functions.Advanced Program GroupConsists of remaining programmable functions.➒Fault DesignatorConsists of list of codes for specific faultconditions. Displayed only when fault is present.No. LED LED State Description➊ Run/Direction Steady Red Indicates drive is running and commanded motor direction.Status Flashing Red Drive has been commanded to change direction. Indicatesactual motor direction while decelerating to zero.➋ Alphanumeric Steady Red Indicates parameter number, parameter value, or fault code.Display Flashing Red Single digit flashing indicates that digit can be edited.All digits flashing indicates a fault condition.Displayed Units Steady Red Indicates the units of the parameter value being displayed.➌➍➎➏➐Program Status Steady Red Indicates parameter value can be changed.Fault Status Flashing Red Indicates drive is faulted.Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.(1)Start Key Status Steady Green Indicates Start key on Integral Keypad is active.The Reverse key is also active unless disabled by A095[Reverse Disable].No. Key Name Description➑ Escape Back one step in programming menu.Cancel a change to a parameter value and exit ProgramMode.Select Advance one step in programming menu.Select a digit when viewing parameter value.➒Up ArrowDown ArrowEnterScroll through groups and parameters.Increase/decrease the value of a flashing digit.Used to control speed of IP66, NEMA/UL Type 4X rateddrives when P038 [Speed Reference] is selected.Advance one step in programming menu.Save a change to a parameter value.Potentiometer (1) Used to control speed of drive. Default is active.Controlled by parameter P038 [Speed Reference].(1)StartReverseStopUsed to start the drive. Default is active.Controlled by parameter P036 [Start Source].Used to reverse direction of the drive. Default is active.Controlled by parameters P036 [Start Source] and A095[Reverse Disable].Used to stop the drive or clear a fault.This key is always active.Controlled by parameter P037 [Stop Mode].IP66, NEMA/UL Type 4X rated drives are not equipped with a potentiometer.

See the PowerFlex 40 User Manual on CD for more information on parameters.English-13Viewing and Editing ParametersThe last user-selected Display Group parameter is saved when power is removed and is displayed bydefault when power is reapplied.The following is an example of basic integral keypad and display functions. This example provides basicnavigation instructions and illustrates how to program the first Program Group parameter.Step Key(s) Example Displays1. When power is applied, the last user-selectedDisplay Group parameter number is brieflydisplayed with flashing characters. The displayPROGRAM FAULTthen defaults to that parameter’s current value.(Example shows the value of d001 [OutputFreq] with the drive stopped.)2. Press Esc once to display the Display Groupparameter number shown on power-up. Theparameter number will flash.PROGRAMFAULTVOLTSAMPSHERTZVOLTSAMPSHERTZ3. Press Esc again to enter the group menu. Thegroup menu letter will flash.4. Press the Up Arrow or Down Arrow to scrollthrough the group menu (d, P and A).orPROGRAMFAULTVOLTSAMPSHERTZ5. Press Enter or Sel to enter a group. The rightdigit of the last viewed parameter in that groupwill flash.orPROGRAMFAULTVOLTSAMPSHERTZ6. Press the Up Arrow or Down Arrow to scrollthrough the parameters that are in the group.or7. Press Enter or Sel to view the value of aparameter. If you do not want to edit the value,press Esc to return to the parameter number.orPROGRAMFAULTVOLTSAMPSHERTZ8. Press Enter or Sel to enter program mode toedit the parameter value. The right digit willflash and the Program LED will illuminate if theparameter can be edited.orPROGRAMFAULTVOLTSAMPSHERTZ9. Press the Up Arrow or Down Arrow to changethe parameter value. If desired, press Sel tomove from digit to digit or bit to bit. The digit orbit that you can change will flash.or10. Press Esc to cancel a change. The digit willstop flashing, the previous value is restored andthe Program LED will turn off.OrPress Enter to save a change. The digit will stopflashing and the Program LED will turn off.VOLTSAMPSHERTZPROGRAMFAULT11. Press Esc to return to the parameter list.Continue to press Esc to back out of theprogramming menu.If pressing Esc does not change the display,then d001 [Output Frequency] is displayed.Press Enter or Sel to enter the group menu.The Basic Program Group contains the most commonly changed parameters.PROGRAMFAULTVOLTSAMPSHERTZ

English-14See the PowerFlex 40 User Manual on CD for more information on parameters.Display Group ParametersNo. Parameter Min/Max Display/Optionsd001 [Output Freq] 0.0/[Maximum Freq] 0.1 Hzd002 [Commanded Freq] 0.0/[Maximum Freq] 0.1 Hzd003 [Output Current] 0.00/(Drive Amps × 2) 0.01 Ampsd004 [Output Voltage] 0/Drive Rated Volts 1 VACd005 [DC Bus Voltage] Based on Drive Rating 1 VDCd006 [Drive Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0Decelerating Accelerating Forward Runningd007- [Fault x Code] F2/F122 F1d009d010 [Process Display] 0.00/9999 0.01 – 1d012 [Control Source] 0/9 Digit 1 = Speed Command Digit 0 = Start Command(See P038; 9 = “Jog Freq”) (See P036; 9 = “Jog”)d013 [Contrl In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0DB Trans On Stop Input Dir/REV In Start/FWD Ind014 [Dig In Status] 0/1 (1 = Input Present) Bit 3 Bit 2 Bit 1 Bit 0Digital In 4 Digital In 3 Digital In 2 Digital In 1d015 [Comm Status] 0/1 (1 = Condition True) Bit 3 Bit 2 Bit 1 Bit 0Comm Error DSI Option Transmitting Receivingd016 [Control SW Ver] 1.00/99.99 0.01d017 [Drive Type] 1001/9999 1d018 [Elapsed Run Time] 0/9999 Hrs 1 = 10 Hrsd019 [Testpoint Data] 0/FFFF 1 Hexd020 [Analog In 0-10V] 0.0/100.0% 0.1%d021 [Analog In 4-20mA] 0.0/100.0% 0.1%d022 [Output Power] 0.00/(Drive Power × 2) 0.01 kWd023 [Output Powr Fctr] 0.0/180.0 deg 0.1 degd024 [Drive Temp] 0/120 degC 1 degCd025 [Counter Status] 0/9999 1d026 [Timer Status] 0.0/9999 Secs 0.1 Secsd028 [Stp Logic Status] 0/7 1d029 [Torque Current] 0.00/(Drive Amps × 2) 0.01 Amps

See the PowerFlex 40 User Manual on CD for more information on parameters.English-15Smart Start-Up with Basic Program Group ParametersThe PowerFlex 40 is designed so that start up is simple and efficient. The Program Groupcontains the most commonly used parameters.= Stop drive before changing this parameter.No. Parameter Min/Max Display/Options DefaultP031 [Motor NP Volts] 20/Drive Rated Volts 1 VAC Based on Drive RatingSet to the motor nameplate rated volts.P032 [Motor NP Hertz] 15/400 Hz 1 Hz 60 HzSet to the motor nameplate rated frequency.P033 [Motor OL Current] 0.0/(Drive Rated Amps×2) 0.1 Amps Based on Drive RatingSet to the maximum allowable motor current.P034 [Minimum Freq] 0.0/400.0 Hz 0.1 Hz 0.0 HzSets the lowest frequency the drive will outputcontinuously.P035 [Maximum Freq] 0/400 Hz 1 Hz 60 HzSets the highest frequency the drive will output.P036 [Start Source] 0/6 0 = “Keypad” (1)0Sets the control scheme used to start the drive.1 = “3-Wire”2 = “2-Wire”(1)When active, the Reverse key is also active3 = “2-W Lvl Sens”unless disabled by A095 [Reverse Disable].4 = “2-W Hi Speed”5 = “Comm Port”6 = “Momt FWD/REV”P037 [Stop Mode] 0/9 0 = “Ramp, CF” (1)0Active stop mode for all stop sources [e.g. keypad,run forward (I/O Terminal 02), run reverse (I/OTerminal 03), RS485 port] except as noted below.Important: I/O Terminal 01 is always a coast tostop input except when P036 [Start Source] is setfor “3-Wire” control. When in three wire control, I/OTerminal 01 is controlled by P037 [Stop Mode].1 = “Coast, CF” (1)2 = “DC Brake, CF” (1)3 = “DCBrkAuto,CF” (1)4 = “Ramp”5 = “Coast”6 = “DC Brake”7 = “DC BrakeAuto”8 = “Ramp+EM B,CF”9 = “Ramp+EM Brk”(1) Stop input also clears active fault.P038 [Speed Reference] 0/7 0 = “Drive Pot”1 = “InternalFreq”Sets the source of the speed reference to the2 = “0-10V Input”drive.3 = “4-20mA Input”Important: When A051 or A052 [Digital Inx Sel] isset to option 2, 4, 5, 6, 13 or 14 and the digitalinput is active, A051, A052, A053 or A054 willoverride the speed reference commanded by thisparameter. Refer to Chapter 1 of the PowerFlex 40User Manual on CD for details.4 = “Preset Freq”5 = “Comm Port”6 = “Stp Logic”7 = “Anlg In Mult”01 (IP66, Type 4X)P039 [Accel Time 1] 0.0/600.0 Secs 0.1 Secs 10.0 SecsSets the rate of accel for all speed increases.P040 [Decel Time 1] 0.1/600.0 Secs 0.1 Secs 10.0 SecsSets the rate of decel for all speed decreases.P041 [Reset To Defalts] 0/1 0 = “Ready/Idle”0Resets all parameter values to factory defaults.1 = “Factory Rset”P042 [Voltage Class] 2/3 2 = “Low Voltage” (480V)3Sets the voltage class of 600V drives.3 = “High Voltage” (600V)P043 [Motor OL Ret] 0/1 0 = “Disabled”01 = “Enabled”Enables/disables the Motor Overload Retention function.

English-16See the PowerFlex 40 User Manual on CD for more information on parameters.Advanced Group ParametersNo. Parameter Min/Max Display/Options DefaultA051A052A053A054[Digital In1 Sel]I/O Terminal 05[Digital In2 Sel]I/O Terminal 06[Digital In3 Sel]I/O Terminal 07[Digital In4 Sel]0/27 0 = “Not Used”1 = “Acc & Dec 2”2 = “Jog”3 = “Aux Fault”4 = “Preset Freq”5 = “Local” (1)6 = “Comm Port”14 = “20mA In Ctrl”15 = “PID Disable”16 = “MOP Up”17 = “MOP Down”18 = “Timer Start”19 = “Counter In”20 = “Reset Timer”44511I/O Terminal 087 = “Clear Fault” 21 = “Reset Countr”(1) Important: Speed source for IP66, NEMA/8 = “RampStop,CF” 22 = “Rset Tim&Cnt”UL Type 4X rated drives comes from A0699 = “CoastStop,CF” 23 = “Logic In1”[Internal Freq].10 = “DCInjStop,CF” 24 = “Logic In2”11 = “Jog Forward” 25 = “Current Lmt2”12 = “Jog Reverse”13 = “10V In Ctrl”26 = “Anlg Invert”27 = “EM Brk Rlse”A055 [Relay Out Sel] 0/23 0 = “Ready/Fault”1 = “At Frequency”2 = “MotorRunning”3 = “Reverse”4 = “Motor Overld”5 = “Ramp Reg”6 = “Above Freq”7 = “Above Cur”8 = “Above DCVolt”9 = “Retries Exst”10 = “Above Anlg V”11 = “Logic In 1”12 = “Logic In 2”13 = “Logic 1 & 2”14 = “Logic 1 or 2”15 = “StpLogic Out”16 = “Timer Out”17 = “Counter Out”18 = “Above PF Ang”19 = “Anlg In Loss”20 = “ParamControl”21 = “NonRec Fault”22 = “EM Brk Cntrl”23 = “Above Fcmd”A056 [Relay Out Level] 0.0/9999 0.1 0.0A058A061A059A062[Opto Out1 Sel][Opto Out2 Sel][Opto Out1 Level][Opto Out2 Level]0/22 See A055 for Options. 210.0/9999 0.1 0.0A055, A058 & A061 Setting A056, A059 & A062 Min/Max6 0/400 Hz7 0/180%8 0/815 Volts10 0/100%16 0.1/9999 Secs17 1/9999 Counts18 1/180 degs20 0/123 0/400 HzA064 [Opto Out Logic] 0/3 1 00A064 Option Opto Out1 Logic Opto Out2 Logic0 NO (Normally Open) NO (Normally Open)1 NC (Normally Closed) NO (Normally Open)2 NO (Normally Open) NC (Normally Closed)3 NC (Normally Closed) NC (Normally Closed)

See the PowerFlex 40 User Manual on CD for more information on parameters.English-17No. Parameter Min/Max Display/Options DefaultA065 [Analog Out Sel] 0/23 1 0A066 [Analog Out High] 0/800% 1% 100%A067 [Accel Time 2] 0.0/600.0 Secs 0.1 Secs 20.0 SecsA068 [Decel Time 2] 0.1/600.0 Secs 0.1 Secs 20.0 SecsA069 [Internal Freq] 0.0/400.0 Hz 0.1 Hz 60.0 HzA070A071A072A073A074A075A076A077Option Output Range Minimum Output ValueMaximum Output Value[Analog Out High]DIP Switch Position0 “OutFreq 0-10” 0-10V 0V = 0 Hz P035 [Maximum Freq] 0-10V1 “OutCurr 0-10” 0-10V 0V = 0 Amps 200% Drive Rated FLA 0-10V2 “OutVolt 0-10” 0-10V 0V = 0 Volts 120% Drive Rated Output Volts 0-10V3 “OutPowr 0-10” 0-10V 0V = 0 kW 200% Drive Rated Power 0-10V4 “TstData 0-10” 0-10V 0V = 0000 65535 (Hex FFFF) 0-10V5 “OutFreq 0-20” 0-20 mA 0 mA = 0 Hz P035 [Maximum Freq] 0-20 mA6 “OutCurr 0-20” 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA 0-20 mA7 “OutVolt 0-20” 0-20 mA 0 mA = 0 Volts 120% Drive Rated Output Volts 0-20 mA8 “OutPowr 0-20” 0-20 mA 0 mA = 0 kW 200% Drive Rated Power 0-20 mA9 “TstData 0-20” 0-20 mA 0 mA = 0000 65535 (Hex FFFF) 0-20 mA10 “OutFreq 4-20” 4-20 mA 4 mA = 0 Hz P035 [Maximum Freq] 0-20 mA11 “OutCurr 4-20” 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA 0-20 mA12 “OutVolt 4-20” 4-20 mA 4 mA = 0 Volts 120% Drive Rated Output Volts 0-20 mA13 “OutPowr 4-20” 4-20 mA 4 mA = 0 kW 200% Drive Rated Power 0-20 mA14 “TstData 4-20” 4-20 mA 4 mA = 0000 65535 (Hex FFFF) 0-20 mA15 “OutTorq 0-10” 0-10V 0V = 0 Amps 200% Drive Rated FLA 0-10V16 “OutTorq 0-20” 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA 0-20 mA17 “OutTorq 4-20” 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA 0-20 mA18 “Setpnt 0-10” 0-10V 0V = 0% 100.0% Setpoint Setting 0-10V19 “Setpnt 0-20” 0-20 mA 0 mA = 0% 100.0% Setpoint Setting 0-20 mA20 “Setpnt 4-20” 4-20 mA 4 mA = 0% 100.0% Setpoint Setting 0-20 mA21 “MinFreq 0-10” 0-10V 0V = Min. Freq P035 [Maximum Freq] 0-10V22 “MinFreq 0-20” 0-20 mA 0 mA = Min. Freq P035 [Maximum Freq] 0-20 mA23 “MinFreq 4-20” 4-20 mA 4 mA = Min. Freq P035 [Maximum Freq] 0-20 mA[Preset Freq 0] (1)[Preset Freq 1][Preset Freq 2][Preset Freq 3][Preset Freq 4][Preset Freq 5][Preset Freq 6][Preset Freq 7]0.0/400.0 Hz 0.1 Hz 0.0 Hz5.0 Hz10.0 Hz20.0 Hz30.0 Hz40.0 Hz50.0 Hz60.0 Hz(1) To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.Input Stateof Digital In 1(I/O Terminal 05)Input Stateof Digital In 2(I/O Terminal 06)Input Stateof Digital In 3(I/O Terminal 07)A078 [Jog Frequency] 0.0/[Maximum Freq] 0.1 Hz 10.0 HzA079 [Jog Accel/Decel] 0.1/600.0 Secs 0.1 Secs 10.0 SecsA080 [DC Brake Time] 0.0/99.9 Secs 0.1 Secs 0.0 SecsA setting of 99.9 Secs = ContinuousA081 [DC Brake Level] 0.0/(Drive Amps × 1.8) 0.1 Amps Amps × 0.05A082 [DB Resistor Sel] 0/99 0 = “Disabled”1 = “Normal RA Res”2 = “NoProtection”3-99 = % of Duty CycleA083 [S Curve %] 0/100% 1% 0% (Disabled)A084 [Boost Select] 0/14 Settings in % of base voltage. 8Only active when A125 [Torque Perf Mode] isset to 0 “V/Hz”.Frequency Source Accel / Decel Parameter Used (2)0 0 0 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]1 0 0 [Preset Freq 1] [Accel Time 1] / [Decel Time 1]0 1 0 [Preset Freq 2] [Accel Time 2] / [Decel Time 2]1 1 0 [Preset Freq 3] [Accel Time 2] / [Decel Time 2]0 0 1 [Preset Freq 4] [Accel Time 1] / [Decel Time 1]1 0 1 [Preset Freq 5] [Accel Time 1] / [Decel Time 1]0 1 1 [Preset Freq 6] [Accel Time 2] / [Decel Time 2]1 1 1 [Preset Freq 7] [Accel Time 2] / [Decel Time 2](2) When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.0 = “Custom V/Hz”Variable Torque Constant Torque1 = “30.0, VT” 5 = “0.0, no IR” 10 = “10.0, CT”2 = “35.0, VT” 6 = “0.0” 11 = “12.5, CT”3 = “40.0, VT” 7 = “2.5, CT” 12 = “15.0, CT”4 = “45.0, VT” 8 = “5.0, CT” 13 = “17.5, CT”9 = “7.5, CT” 14 = “20.0, CT”07 4-11 kW(5-15 HP)

English-18See the PowerFlex 40 User Manual on CD for more information on parameters.No. Parameter Min/Max Display/Options DefaultA085 [Start Boost] 0.0/25.0% 0.1% 2.5%Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.A086 [Break Voltage] 0.0/100.0% 0.1% 25.0%Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.A087 [Break Frequency] 0.0/400.0 Hz 0.1 Hz 15.0 HzOnly active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.A088 [Maximum Voltage] 20/Rated Volts 1 VAC Rated VoltsA089 [Current Limit 1] 0.1/(Drive Amps × 1.8) 0.1 Amps Amps × 1.5A090 [Motor OL Select] 0/2 0 = “No Derate” 1 = “Min Derate” 02 = “Max Derate”A091 [PWM Frequency] 2.0/16.0 kHz 0.1 kHz 4.0 kHzA092 [Auto Rstrt Tries] 0/9 1 0A093 [Auto Rstrt Delay] 0.0/300.0 Secs 0.1 Secs 1.0 SecsA094 [Start At PowerUp] 0/1 0 = “Disabled” 1 = “Enabled” 0A095 [Reverse Disable] 0/1 0 = “Rev Enabled” 1 = “Rev Disabled” 0A096 [Flying Start En] 0/1 0 = “Disabled” 1 = “Enabled” 0A097 [Compensation] 0/3 0 = “Disabled”2 = “Mechanical” 11 = “Electrical”3 = “Both”A098 [SW Current Trip] 0.0/(Drive Amps × 2) 0.1 Amps 0.0 (Disabled)A099 [Process Factor] 0.1/999.9 0.1 30.0A100 [Fault Clear] 0/2 0 = “Ready/Idle” 1 = “Reset Fault” 02 = “Clear Buffer”A101 [Program Lock] 0/9999 0 = “Unlocked” 1 = “Locked” 0A102 [Testpoint Sel] 400/FFFF 1 Hex 400A103 [Comm Data Rate] 0/5 0 = “1200”Power to drive must be cycled before any1 = “2400”changes will affect drive operation.2 = “4800”3 = “9600”4 = “19.2K”5 = “38.4K”A104 [Comm Node Addr] 1/247 1 100Power to drive must be cycled before anychanges will affect drive operation.A105 [Comm Loss Action] 0/3 0 = “Fault”1 = “Coast Stop”2 = “Stop”3 = “Continu Last”A106 [Comm Loss Time] 0.1/60.0 Secs 0.1 Secs 5.0 SecsA107 [Comm Format] 0/5 0 = “RTU 8-N-1”1 = “RTU 8-E-1”2 = “RTU 8-O-1”3 = “RTU 8-N-2”4 = “RTU 8-E-2”5 = “RTU 8-O-2”0Power to drive must be cycled before anychanges will affect drive operation.A108 [Language] 1/10 1 = “English”2 = “Français”3 = “Español”4 = “Italiano”5 = “Deutsch”6 = “Reserved”7 = “Português”8 = “Reserved”9 = “Reserved”10 = “Nederlands”A109 [Anlg Out Setpt] 0.0/100.0% 0.1% 0.0%A110 [Anlg In 0-10V Lo] 0.0/100.0% 0.1% 0.0%A111 [Anlg In 0-10V Hi] 0.0/100.0% 0.1% 100.0%301A112 [Anlg In4-20mA Lo] 0.0/100.0% 0.1% 0.0%A113 [Anlg In4-20mA Hi] 0.0/100.0% 0.1% 100.0%A114 [Slip Hertz @ FLA] 0.0/10.0 Hz 0.1 Hz 2.0 HzA115 [Process Time Lo] 0.00/99.99 0.01 0.00A116 [Process Time Hi] 0.00/99.99 0.01 0.00A117 [Bus Reg Mode] 0/1 0 = “Disabled” 1 = “Enabled” 1A118 [Current Limit 2] 0.1/(Drive Amps × 1.8) 0.1 Amps Amps × 1.5A119 [Skip Frequency] 0/400 Hz 1 Hz 0 HzA120 [Skip Freq Band] 0.0/30.0 Hz 0.1 Hz 0.0 Hz

See the PowerFlex 40 User Manual on CD for more information on parameters.English-19No. Parameter Min/Max Display/Options Default0A121 [Stall Fault Time] 0/5 0 = “60 Seconds”1 = “120 Seconds”2 = “240 Seconds”A122 [Analog In Loss] 0/6 0 = “Disabled”1 = “Fault (F29)”2 = “Stop”3 = “Zero Ref”3 = “360 Seconds”4 = “480 Seconds”5 = “Flt Disabled”4 = “Min Freq Ref”5 = “Max Freq Ref”6 = “Int Freq Ref”A123 [10V Bipolar Enbl] 0/1 0 = “Uni-Polar In” 1 = “Bi-Polar In” 0A124 [Var PWM Disable] 0/1 0 = “Enabled” 1 = “Disabled” 00A125 [Torque Perf Mode] 0/1 0 = “V/Hz” 1 = “Sensrls Vect” 1A126 [Motor NP FLA] 0.1/(Drive Amps × 2) 0.1 Amps Rated AmpsA127 [Autotune] 0/2 0 = “Ready/Idle” 2 = “Rotate Tune” 01 = “Static Tune”A128 [IR Voltage Drop] 0.0/230.0 VAC 0.1 VAC Rated VoltsA129 [Flux Current Ref] 0.00/[Motor NP FLA] 0.01 Amps Rated AmpsA130 [PID Trim Hi] 0.0/400.0 0.1 60.0A131 [PID Trim Lo] 0.0/400.0 0.1 0.0A132 [PID Ref Sel] 0/8 0 = “PID Disabled” 5 = “Setpnt, Trim” 01 = “PID Setpoint”2 = “0-10V Input”3 = “4-20mA Input”4 = “Comm Port”6 = “0-10V, Trim”7 = “4-20mA, Trim”8 = “Comm, Trim”A133 [PID Feedback Sel] 0/2 0 = “0-10V Input” 2 = “Comm Port” 01 = “4-20mA Input”A134 [PID Prop Gain] 0.00/99.99 0.01 0.01A135 [PID Integ Time] 0.0/999.9 Secs 0.1 Secs 0.1 SecsA136 [PID Diff Rate] 0.00/99.99 (1/Secs) 0.01 (1/Secs) 0.01 (1/Secs)A137 [PID Setpoint] 0.0/100.0% 0.1% 0.0%A138 [PID Deadband] 0.0/10.0% 0.1% 0.0%A139 [PID Preload] 0.0/400.0 Hz 0.1 Hz 0.0 HzA140-A147A150-A157[Stp Logic 0-7] 0001/bAFF 4 DigitsFor a list of digit options, refer to the PowerFlex 40User Manual on the CD supplied with the drive.00F1[Stp Logic Time 0-7] 0.0/999.9 Secs 0.1 Secs 30.0 SecsA160 [EM Brk Off Delay] 0.01/10.00 Secs 0.01 Secs 2.00 SecsA161 [EM Brk On Delay] 0.01/10.00 Secs 0.01 Secs 2.00 SecsA162 [MOP Reset Sel] 0/1 0 = “Zero MOP Ref” 1 = “Save MOP Ref” 1A163 [DB Threshold] 0.0/110.0% 0.0% 100.0%A164 [Comm Write Mode] 0/1 0 = “Save” 1 = “RAM Only” 0A165 [Anlg Loss Delay] 0.0/20.0 Secs 0.1 Secs 0.0 SecsA166 [Analog In Filter] 0/14 1 0

English-20Fault CodesTo clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or2.No. Fault DescriptionF2 Auxiliary Input (1) Check remote wiring.F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption.F4 UnderVoltage (1) Monitor the incoming AC line for low voltage or line power interruption.F5 OverVoltage (1) Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also becaused by motor regeneration. Extend the decel time or install dynamic brake option.F6 Motor Stalled (1) Increase [Accel Time x] or reduce load so drive output current does not exceed the current setby parameter A089 [Current Limit].F7 Motor Overload (1) An excessive motor load exists. Reduce load so drive output current does not exceed thecurrent set by parameter P033 [Motor OL Current].F8 Heatsink OvrTmp (1) Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded 40°C(104°F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.Check fan.F12 HW OverCurrent Check programming. Check for excess load, improper DC boost setting, DC brake volts set toohigh or other causes of excess current.F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition.F29 Analog Input Loss (1) An analog input is configured to fault on signal loss. A signal loss has occurred.F33 Auto Rstrt Tries Correct the cause of the fault and manually clear.F38 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.F39 Phase V to Gnd Replace drive if fault cannot be cleared.F40 Phase W to GndF41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition.F42 Phase UW Short Replace drive if fault cannot be cleared.F43 Phase VW ShortF48 Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or cycle power tothe drive. Program the drive parameters as needed.F63 SW OverCurrent (1) Check load requirements and A098 [SW Current Trip] setting.F64 Drive Overload Reduce load or extend Accel Time.F70 Power Unit Cycle power. Replace drive if fault cannot be cleared.F71 Net Loss The communication network has faulted.F80 SVC Autotune The autotune function was either cancelled by the user of failed.F81 Comm Loss If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, portexpander, adapters or complete drive as required. Check connection. An adapter wasintentionally disconnected. Turn off using A105 [Comm Loss Action].F100 Parameter Checksum Restore factory defaults.F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.(1) Auto-Reset/Run type fault. Configure with parameters A092 and A093.

English-21Drive DimensionsPowerFlex 40 Frames – Ratings are in kW and (HP)Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-PhaseB 0.4 (0.5)0.75 (1.0)1.1 (1.5)0.4 (0.5)0.75 (1.0)1.5 (2.0)0.4 (0.5)0.75 (1.0)1.5 (2.0)2.2 (3.0)3.7 (5.0)0.4 (0.5)0.75 (1.0)1.5 (2.0)2.2 (3.0)4.0 (5.0)0.75 (1.0)1.5 (2.0)2.2 (3.0)4.0 (5.0)C (1) 2.2 (3.0) 5.5 (7.5)7.5 (10.0)(1)IP20, NEMA/UL Type Open5.5 (7.5)7.5 (10.0)IP66, NEMA/UL Type 4X rated drives are not availble in Frame C drive ratings.ADC11.0 (15.0) 5.5 (7.5)7.5 (10.0)Dimensions are in millimeters and (inches).Weights are in kilograms and (pounds).11.0 (15.0)E BFFrameA B C D E FB 100(3.94)C 130(5.1)180(7.09)260(10.2)136(5.35)180(7.1)87(3.43)116(4.57)168(6.61)246(9.7)87.4(3.44)ShipWeight2.2(4.9)– 4.3(9.5)A5.5 (0.22)Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option KitsB79.1 (3.11)64.1 (2.52)40.6 (1.60)25.6 (1.01)∅ 22.2(0.87)107.0 (4.21)66.0 (2.60)24.0 (0.94)∅ 28.5(1.12)∅ 22.2(0.87)C74.3(2.93)109.9(4.33)111.2(4.38)152.2(5.99)DimensionOptionDB FrameDriveC FrameDriveA Comm Cover 25 (0.98) 25 (0.98)B EMC Line Filter 50 (1.97) 60 (2.36)C EMC Line Filter 229 (9.02) 309 (12.17)D IP30/NEMA 1/UL 33 (1.30) 60 (2.36)Type 1IP30/NEMA 1/ULType 1 for CommCover64 (2.52) 60 (2.36)B Frame - 22-JBAB77.5 (3.05)50.0 (1.97)22.5 (0.89)∅ 22.2(0.87)105.3(4.15)76.3(3.00)134.3(5.29)C Frame - 22-JBAC108.7 (4.28)92.2 (3.63)69.2 (2.72)45.7 (1.80)22.2 (0.87) ∅ 22.2(0.87)144.8(5.70)109.8(4.32)∅ 28.5(1.12)179.8(7.08)B Frame - 22-JBCB(used with Comm Cover)C Frame - 22-JBCC(used with Comm Cover)

English-22IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights arein kilograms and (pounds).165(6.50)146(5.75)6.5(0.26)46(1.81)23(0.91)270(10.63)253(9.96)28(1.10)22(0.87)198(7.80)124(4.88)89(3.50)82.5(3.25)Weight5.2 (11.5)*40I1*5011625501-40I1www.rockwellautomation.comPower, Control and Information Solutions HeadquartersAmericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846Publication 22B-QS001D-EN-P – January 2007Supersedes October 2005Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

Allen Bradley PowerFlex 40 Quick Start Manual - cemco * electric , inc

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