Emotron FDU 2.0 Variable Speed Drive
Emotron FDU 2.0 Variable Speed Drive
Emotron FDU 2.0 Variable Speed Drive
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<strong>Emotron</strong> <strong>FDU</strong> <strong>2.0</strong><br />
<strong>Variable</strong> <strong>Speed</strong> <strong>Drive</strong><br />
Instruction manual<br />
English<br />
Software version 4.2X
Addendum<br />
Addendum valid for<br />
<strong>Emotron</strong> VFX <strong>2.0</strong> and <strong>FDU</strong> <strong>2.0</strong> <strong>Variable</strong> <strong>Speed</strong> <strong>Drive</strong><br />
New Software version 4.21<br />
This addendum belongs to the instruction manuals with document number:<br />
01-4428-01r2 for <strong>Emotron</strong> <strong>FDU</strong> <strong>2.0</strong> software version 4.2X and<br />
01-4429-01r2 for <strong>Emotron</strong> VFX <strong>2.0</strong> software version 4.2X<br />
All Chapter and Menu numbers in this addendum refers to<br />
the Chapter and Menu numbers in the above listed Instruction manuals.<br />
1. Brake acknowledge functionality<br />
Support is added for a Brake Acknowledge signal via a<br />
digital input. It is monitored using a brake fault time parameter.<br />
Additional output and trip/warning signals are also<br />
included. The acknowledge signal is either connected from<br />
the brake contactor or from a proximity switch on the brake.<br />
The brake acknowledge signal can also be used to improve<br />
safety by preventing hoist falling load in case the brake is not<br />
engaged when stopping.<br />
Brake not released - Brake Fault trip<br />
During start and running the brake acknowledge signal is<br />
compared to the actual brake output signal and if no<br />
acknowledge, i.e. brake not released, while brake output is<br />
high for the Brake Fault time [33H], then a Brake trip is<br />
generated.<br />
Brake not engaged - Brake Warning<br />
and continued operation<br />
(keep torque)<br />
The brake acknowledge signal is compared to the actual<br />
brake output signal at stop. If acknowledge is still active, i.e.<br />
brake not engaged, while brake output is low for the Brake<br />
Engage time [33E] then a Brake warning is generated and<br />
the torque is kept, i.e. prolonging normal brake engage<br />
mode, until brake closes or an emergency action is needed<br />
by the operator, such as setting down the load.<br />
Following chapters have added<br />
parameters or selections<br />
11.5.2 Digital inputs<br />
The Brake acknowledge function is activated by using the<br />
new digital input selection- Brk Ackn in Menu [521]<br />
Digital Input 1 [521]<br />
Default: RunL<br />
Off 0 The input is not active.<br />
Brk Ackn 31<br />
521 DigIn 1<br />
Stp Brk Ackn<br />
A<br />
Brake acknowledge input for Brake Fault<br />
control. Function is activated via this<br />
selection<br />
<strong>Emotron</strong> AB 01-4934-01r1 Brake acknowledge functionality 1
Addendum<br />
11.3.4. Mechanical brake control<br />
The “Brake Fault trip time” for “Brake not released” function<br />
is specified by the new parameter “33H Brk Fault”.<br />
Brake Fault trip time [33H]’<br />
Default: 1.00s<br />
Range 0.00 - 5.00s<br />
33H Brk Fault<br />
Stp 1.00s<br />
A<br />
Note! The Brake Fault trip time should be set to longer<br />
time than the Brake release time[33C].<br />
The “Brake not engaged” warning is using the setting of<br />
parameter “Brake Engaged time [33E]”.<br />
Following Figure shows principle of brake operation for<br />
fault during run (left) and during stop (right).<br />
Start<br />
Brake<br />
release time<br />
33C<br />
Brake<br />
release time<br />
33C<br />
Brake wait<br />
time<br />
33F<br />
Brake engage<br />
time<br />
33E<br />
Running<br />
Torque<br />
<strong>Speed</strong>>0<br />
Brake relay<br />
Brake acknowledge<br />
Brake Trip<br />
Brake warning<br />
Addendum<br />
11.5.4 Digital Outputs [540]<br />
and 11.5.5 Relays [550]<br />
The brake trip/warning is signalled on digital/relay outputs<br />
via new selections in Menus Digital Out 1-2 [541] - [542]<br />
and Menu Relay 1 to 3 [551] - [55C]<br />
Digital Out 1 to 2 [541] - [542]<br />
Default<br />
Brk Fault<br />
BrkNotEngage<br />
11.7.2 Status [720]<br />
The brake trip/warning is signalled as “Brake” in Menu<br />
Warning[722] and Trip message log [810].<br />
Warning [722].<br />
Ready<br />
88 Tripped on brake fault (not released)<br />
89<br />
... ...<br />
Warning and continued operation (keep<br />
torque) due to Brake not engaged during<br />
stop.<br />
14 Brake<br />
... ...<br />
541 DigOut 1<br />
Stp Brk Fault<br />
A<br />
722 Warnings<br />
Stp Brake<br />
12.1 Trips, warnings and limits<br />
New trip/warning message, “Brake” added<br />
Trip/Warning<br />
messages<br />
Selections<br />
Trip<br />
(Normal/<br />
Soft)<br />
... ... ... ...<br />
Brake Via DigIn Normal<br />
... ... ... ...<br />
12.2 Trip conditions, causes and<br />
remedial action<br />
New trip/warning message “Brake” added.<br />
Trip<br />
condition<br />
Possible<br />
Cause<br />
.... ... ...<br />
Brake<br />
<strong>Drive</strong> tripped<br />
on brake fault<br />
(not released)<br />
or Brake not<br />
engaged<br />
warning<br />
during stop<br />
... ... ...<br />
Remedy<br />
Warning<br />
indicators<br />
(Area D)<br />
- Check Brake acknowledge<br />
signal wiring to selected digital<br />
input.<br />
- Check programming of digital<br />
input DigIn 1-8, [520].<br />
- Check circuit breaker feeding<br />
mechanical brake circuit.<br />
- Check mechanical brake if<br />
acknowledge signal is wired from<br />
brake limit switch.<br />
- Check brake contactor.<br />
11.2.7 Trip Auto reset/Trip conditions<br />
[250]<br />
The brake trip auto reset is activated and delay time is specified<br />
by the new parameter in Menu Brake Fault [25V].<br />
Brake Fault [25V]<br />
Select the preferred way to react to an alarm trip.<br />
Default Off<br />
25V Brk Fault<br />
Stp Off<br />
A<br />
Off 0 Autoreset not activated.<br />
1 - 3600s 1 - 3600s Brake fault auto reset delay time.<br />
<strong>Emotron</strong> AB 01-4934-01r1 Brake acknowledge functionality 3
Addendum<br />
2. Other changes<br />
In following chapters there are added functionality or<br />
revised selections or default value.<br />
10.4 Start and stop commands<br />
Added Note (this note is also valid for Fieldbus option<br />
manual) due to revised function. Earlier RunL + RunR via<br />
serial communication resulted in stop. This is now changed<br />
to activate Bipolar mode where the sign of the reference<br />
value (with Modbus No. 42905) will give the direction.<br />
Note! Bipolar mode is activated if both RunR and RunL is<br />
active.<br />
10.5 Reference signal<br />
Added Note for reference signal with Modbus number<br />
42905.<br />
Note! In Bipolar mode, then -4000... 4000h corresponds<br />
to -100%...100% of actual reference value range.<br />
11.2.4 Motor Data [220]<br />
Selection “Advanced” added to menu [22A] for activation of<br />
switching frequency functions (Only valid for <strong>Emotron</strong><br />
<strong>FDU</strong> <strong>2.0</strong>)<br />
Motor Sound [22A]<br />
Default:<br />
Advanced 4<br />
22A Motor Sound<br />
Stp Advanced<br />
A<br />
F<br />
Switching frequency and PWM mode setup<br />
via [22E]<br />
New menus for advanced setup of motor modulation properties<br />
(Only valid for <strong>Emotron</strong> <strong>FDU</strong> <strong>2.0</strong>):<br />
Motor PWM [22E]<br />
New menu (PWM = Pulse Width Modulation).<br />
PWM Fswitch [22E1]<br />
Set the PWM switching frequency of the VSD<br />
Default:<br />
Range<br />
Resolution<br />
3.00 kHz<br />
Communication information<br />
PWM Mode [22E2]<br />
1.50 - 6.00kHz<br />
0.01kHz<br />
Modbus Instance no/DeviceNet no: 43053<br />
Profibus slot/index 168/212<br />
Fieldbus format<br />
Modbus format<br />
Default: Standard<br />
Standard 0 Standard<br />
Sine Filt 1<br />
22E1 PWM Fswitch<br />
Stp 3.00kHz<br />
A<br />
22E2 PWM Mode<br />
Stp Standard<br />
A<br />
Long, 1=1Hz<br />
EInt<br />
Sine Filter mode for use with output Sine<br />
Filters<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43054<br />
Profibus slot/index 168/213<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
4 Other changes <strong>Emotron</strong> AB 01-4934-01r1
Addendum<br />
PWM Random [22E3]<br />
Default:<br />
Off<br />
Off 0 Random modulation is Off.<br />
On 1<br />
Communication information<br />
11.3.5 <strong>Speed</strong> [340]<br />
Revised selections for menu [343].<br />
Random modulation is active. Random frequency<br />
variation range is ± 1/8 of level set<br />
in [E22E1].<br />
Modbus Instance no/DeviceNet no: 43055<br />
Profibus slot/index 168/214<br />
Fieldbus format<br />
Modbus format<br />
22E3 PWM Random<br />
Stp Off<br />
A<br />
UInt<br />
UInt<br />
Maximum speed [343]<br />
Sets the maximum speed. The maximum speed will operate<br />
as an absolute maximum limit. This parameter is used to<br />
prevent damage due to high speed. The synchronous speed<br />
(Sync <strong>Speed</strong>) is determined by the motor speed [225].<br />
Keyboard reference Mode[369]<br />
Changed default value from Normal to MotPot<br />
Default:<br />
Normal 0 ....<br />
MotPot 1 ....<br />
Mot Pot<br />
11.5.3 Analogue Outputs [530]<br />
Added selections in Menu [531] and [534]<br />
AnOut1 Function [531] and AnOut 2 Function<br />
[534]<br />
Added selections <strong>Speed</strong> Ref and Torque Ref<br />
Default: <strong>Speed</strong><br />
<strong>Speed</strong> Ref 14<br />
Torque Ref 15<br />
369 Key Ref Mode<br />
StpA<br />
MotPot<br />
531 AnOut 1 FC<br />
StpA<br />
<strong>Speed</strong><br />
Actual internal speed reference Value<br />
after ramp and V/Hz.<br />
Actual torque reference value<br />
(=0 in V/Hz mode)<br />
Default:<br />
Sync <strong>Speed</strong> 0<br />
343 Max <strong>Speed</strong><br />
StpA<br />
Sync <strong>Speed</strong><br />
Sync <strong>Speed</strong><br />
Synchronous speed, i.e. no load<br />
speed, at nominal frequency.<br />
1-24000rpm 1- 24000 Min <strong>Speed</strong> - 4 x Motor Sync <strong>Speed</strong><br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43123<br />
Profibus slot/index 169/27<br />
Fieldbus format<br />
Modbus format<br />
Int, 1=1 rpm<br />
UInt<br />
Note: Maximum speed [343] has priority over Min <strong>Speed</strong><br />
[341], i.e. if [343] is set below [341] then the drive will<br />
run at [343] Max <strong>Speed</strong> with acceleration times given by<br />
[335] and [336] respectively.<br />
11.3.7 Preset References [360]<br />
New default value in Menu [369]<br />
<strong>Emotron</strong> AB 01-4934-01r1 Other changes 5
Addendum<br />
14. Technical Data<br />
14.1 Electrical specifications related<br />
to model<br />
New models for VFX<strong>2.0</strong> and <strong>FDU</strong><strong>2.0</strong> with 480V rated<br />
voltage. The 228 Amp unit is the largest unit in frame size F<br />
available with UL approval<br />
Model<br />
Max.<br />
output<br />
current<br />
[A] *<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Power@<br />
400 V<br />
[kW]<br />
Power@<br />
460 V<br />
[hp]<br />
Rated<br />
current<br />
[A]<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power@<br />
400 V<br />
[kW]<br />
Power@<br />
460 V<br />
[hp]<br />
Rated<br />
current<br />
[A]<br />
Frame size<br />
<strong>FDU</strong>/VFX 48-228 300 110 200 228 90 150 182 F<br />
* Available during limited time and as long as allowed by<br />
drive temperature.<br />
<strong>Emotron</strong> AB 01-4934-01r1 2009-10-30<br />
<strong>Emotron</strong> AB, Mörsaregatan 12, SE-250 24 Helsingborg, Tel: +46 42 16 99 00, Fax: +46 42 16 99 49<br />
www.emotron.com
<strong>Emotron</strong> <strong>FDU</strong> <strong>2.0</strong><br />
INSTRUCTION MANUAL - ENGLISH<br />
Software version 4.2x<br />
Document number: 01-4428-01<br />
Edition: r2<br />
Date of release: 10-06-2009<br />
© Copyright <strong>Emotron</strong> AB 2005 - 2009<br />
<strong>Emotron</strong> retains the right to change specifications and illustrations in the<br />
text, without prior notification. The contents of this document may not<br />
be copied without the explicit permission of <strong>Emotron</strong> AB.
Safety Instructions<br />
Instruction manual<br />
Read this instruction manual before using the <strong>Variable</strong><br />
<strong>Speed</strong> <strong>Drive</strong>, VSD.<br />
Handling the variable speed drive<br />
Installation, commissioning, demounting, taking measurements,<br />
etc, of or on the variable speed drive may only be carried<br />
out by personnel technically qualified for the task. The<br />
installation must be carried out in accordance with local<br />
standards.<br />
Opening the variable speed drive<br />
WARNING: Always switch off the mains voltage<br />
before opening the variable speed drive and<br />
wait at least 5 minutes to allow the buffer<br />
capacitors to discharge.<br />
Always take adequate precautions before opening the variable<br />
speed drive. Although the connections for the control<br />
signals and the switches are isolated from the main voltage,<br />
do not touch the control board when the variable speed<br />
drive is switched on.<br />
Precautions to be taken with a<br />
connected motor<br />
If work must be carried out on a connected motor or on the<br />
driven machine, the mains voltage must always be disconnected<br />
from the variable speed drive first. Wait at least 5<br />
minutes before starting work.<br />
Earthing<br />
The variable speed drive must always be earthed via the<br />
mains safety earth connection.<br />
Earth leakage current<br />
This variable speed drive has an earth leakage current which<br />
does exceed 3.5 mA AC. Therefore the minimum size of the<br />
protective earth conductor must comply with the local safety<br />
regulations for high leakage current equipment which means<br />
that according the standard IEC61800-5-1 the protective<br />
earth connection must be assured by one of following conditions:<br />
1. Use a protective conductor with a cable cross-section of<br />
at least 10 mm 2 for copper (Cu) or 16 mm 2 for aluminium<br />
(Al).<br />
2. Use an additional PE wire, with the same cable cross-section<br />
as the used original PE and mains supply wiring.<br />
Residual current device (RCD)<br />
compatibility<br />
This product cause a DC current in the protective conductor.<br />
Where a residual current device (RCD) is used for protection<br />
in case of direct or indirect contact, only a Type B<br />
RCD is allowed on the supply side of this product. Use<br />
RCD of 300 mA minimum.<br />
EMC Regulations<br />
In order to comply with the EMC Directive, it is absolutely<br />
necessary to follow the installation instructions. All installation<br />
descriptions in this manual follow the EMC Directive.<br />
Mains voltage selection<br />
The variable speed drive may be ordered for use with the<br />
mains voltage range listed below.<br />
<strong>FDU</strong>40/48: 230-480 V<br />
<strong>FDU</strong>50/52: 440-525 V<br />
<strong>FDU</strong>69: 500-690 V<br />
Voltage tests (Megger)<br />
Do not carry out voltage tests (Megger) on the motor, before<br />
all the motor cables have been disconnected from the variable<br />
speed drive.<br />
Condensation<br />
If the variable speed drive is moved from a cold (storage)<br />
room to a room where it will be installed, condensation can<br />
occur. This can result in sensitive components becoming<br />
damp. Do not connect the mains voltage until all visible<br />
dampness has evaporated.<br />
Incorrect connection<br />
The variable speed drive is not protected against incorrect<br />
connection of the mains voltage, and in particular against<br />
connection of the mains voltage to the motor outlets U, V<br />
and W. The variable speed drive can be damaged in this way.<br />
Power factor capacitors for improving<br />
cosϕ<br />
Remove all capacitors from the motor and the motor outlet.<br />
Precautions during Autoreset<br />
When the automatic reset is active, the motor will restart<br />
automatically provided that the cause of the trip has been<br />
removed. If necessary take the appropriate precautions.<br />
<strong>Emotron</strong> AB 01-4428-01r2 1
Transport<br />
To avoid damage, keep the variable speed drive in its original<br />
packaging during transport. This packaging is specially<br />
designed to absorb shocks during transport.<br />
IT Mains supply<br />
The variable speed drives can be modified for an IT mains<br />
supply, (non-earthed neutral), please contact your supplier<br />
for details.<br />
Heat warning<br />
Be aware of specific parts on the VSD having<br />
high temperature.<br />
DC-link residual voltage<br />
WARNING: After switching off the mains<br />
supply, dangerous voltage can still be<br />
present in the VSD. When opening the VSD<br />
for installing and/or commissioning<br />
activities wait at least 5 minutes. In case of malfunction<br />
a qualified technician should check the DC-link or wait<br />
for one hour before dismantling the VSD for repair.<br />
2 <strong>Emotron</strong> AB 01-4428-01r2
Contents<br />
Safety Instructions ......................................... 1<br />
Contents.......................................................... 3<br />
1. Introduction..................................................... 5<br />
1.1 Delivery and unpacking ............................................ 5<br />
1.2 Using of the instruction manual............................... 5<br />
1.3 Type code number..................................................... 5<br />
1.4 Standards .................................................................. 6<br />
1.4.1 Product standard for EMC ........................................ 6<br />
1.5 Dismantling and scrapping....................................... 7<br />
1.5.1 Disposal of old electrical and electronic equipment ..<br />
7<br />
1.6 Glossary ..................................................................... 8<br />
1.6.1 Abbreviations and symbols....................................... 8<br />
1.6.2 Definitions.................................................................. 8<br />
2. Mounting ......................................................... 9<br />
2.1 Lifting instructions..................................................... 9<br />
2.2 Stand-alone units.................................................... 10<br />
2.2.1 Cooling ..................................................................... 10<br />
2.2.2 Mounting schemes.................................................. 11<br />
2.3 Cabinet mounting.................................................... 13<br />
2.3.1 Cooling ..................................................................... 13<br />
2.3.2 Mounting schemes.................................................. 13<br />
3. Installation ................................................... 15<br />
3.1 Before installation................................................... 15<br />
3.2 Cable connections for 003 to 073......................... 15<br />
3.2.1 Mains cables ........................................................... 15<br />
3.2.2 Motor cables............................................................ 16<br />
3.3 Connect motor and mains cables for 090 to 1500....<br />
18<br />
3.4 Cable specifications................................................ 19<br />
3.5 Stripping lengths ..................................................... 19<br />
3.5.1 Dimension of cables and fuses.............................. 19<br />
3.5.2 Tightening torque for mains and motor cables..... 19<br />
3.6 Thermal protection on the motor ........................... 20<br />
3.7 Motors in parallel .................................................... 20<br />
4. Control Connections.................................... 21<br />
4.1 Control board........................................................... 21<br />
4.2 Terminal connections ............................................. 22<br />
4.3 Inputs configuration<br />
with the switches..................................................... 22<br />
4.4 Connection example ............................................... 23<br />
4.5 Connecting the Control Signals.............................. 24<br />
4.5.1 Cables ...................................................................... 24<br />
4.5.2 Types of control signals .......................................... 25<br />
4.5.3 Screening................................................................. 25<br />
4.5.4 Single-ended or double-ended connection? ......... 25<br />
4.5.5 Current signals ((0)4-20 mA).................................. 26<br />
4.5.6 Twisted cables......................................................... 26<br />
4.6 Connecting options ................................................. 26<br />
5. Getting Started............................................. 27<br />
5.1 Connect the mains and motor cables ................... 27<br />
5.1.1 Mains cables ........................................................... 27<br />
5.1.2 Motor cables............................................................ 27<br />
5.2 Using the function keys .......................................... 27<br />
5.3 Remote control........................................................ 28<br />
5.3.1 Connect control cables ........................................... 28<br />
5.3.2 Switch on the mains ............................................... 28<br />
5.3.3 Set the Motor Data.................................................. 28<br />
5.3.4 Run the VSD ............................................................ 28<br />
5.4 Local control............................................................ 29<br />
5.4.1 Switch on the mains ............................................... 29<br />
5.4.2 Select manual control............................................. 29<br />
5.4.3 Set the Motor Data.................................................. 29<br />
5.4.4 Enter a Reference Value......................................... 29<br />
5.4.5 Run the VSD ............................................................ 29<br />
6. Applications.................................................. 31<br />
6.1 Application overview ............................................... 31<br />
6.1.1 Pumps...................................................................... 31<br />
6.1.2 Fans ......................................................................... 31<br />
6.1.3 Compressors ........................................................... 32<br />
6.1.4 Blowers .................................................................... 32<br />
7. Main Features .............................................. 33<br />
7.1 Parameter sets........................................................ 33<br />
7.1.1 One motor and one parameter set ........................ 34<br />
7.1.2 One motor and two parameter sets....................... 34<br />
7.1.3 Two motors and two parameter sets..................... 34<br />
7.1.4 Autoreset at trip ...................................................... 34<br />
7.1.5 Reference priority.................................................... 34<br />
7.1.6 Preset references.................................................... 35<br />
7.2 Remote control functions ....................................... 35<br />
7.3 Performing an Identification Run........................... 37<br />
7.4 Using the Control Panel Memory............................ 37<br />
7.5 Load Monitor and Process Protection [400]......... 38<br />
7.5.1 Load Monitor [410]................................................. 38<br />
7.6 Pump function ......................................................... 40<br />
7.6.1 Introduction ............................................................. 40<br />
7.6.2 Fixed MASTER ......................................................... 41<br />
7.6.3 Alternating MASTER ................................................ 41<br />
7.6.4 Feedback 'Status' input .......................................... 41<br />
7.6.5 Fail safe operation .................................................. 42<br />
7.6.6 PID control ............................................................... 43<br />
7.6.7 Wiring Alternating Master....................................... 44<br />
7.6.8 Checklist And Tips................................................... 45<br />
7.6.9 Functional Examples of Start/Stop Transitions .... 46<br />
8. EMC and Machine Directive........................ 49<br />
8.1 EMC standards........................................................ 49<br />
8.2 Stop categories and emergency stop .................... 49<br />
9. Operation via the Control Panel.................. 51<br />
<strong>Emotron</strong> AB 01-4428-01r2 3
9.1 General .................................................................... 51<br />
9.2 The control panel .................................................... 51<br />
9.2.1 The display............................................................... 51<br />
9.2.2 Indications on the display....................................... 52<br />
9.2.3 LED indicators ......................................................... 52<br />
9.2.4 Control keys............................................................. 52<br />
9.2.5 The Toggle and Loc/Rem Key ................................ 52<br />
9.2.6 Function keys .......................................................... 54<br />
9.3 The menu structure................................................. 54<br />
9.3.1 The main menu ....................................................... 54<br />
9.4 Programming during operation .............................. 55<br />
9.5 Editing values in a menu ........................................ 55<br />
9.6 Copy current parameter to all sets ........................ 55<br />
9.7 Programming example............................................ 56<br />
10. Serial communication ................................. 57<br />
10.1 Modbus RTU ............................................................ 57<br />
10.2 Parameter sets........................................................ 57<br />
10.3 Motor data ............................................................... 58<br />
10.4 Start and stop commands...................................... 58<br />
10.5 Reference signal ..................................................... 58<br />
10.6 Description of the EInt formats .............................. 58<br />
11. Functional Description................................ 63<br />
11.1 Preferred View [100]............................................... 63<br />
11.1.1 1st Line [110].......................................................... 63<br />
11.1.2 2nd Line [120] ........................................................ 64<br />
11.2 Main Setup [200].................................................... 64<br />
11.2.1 Operation [210]....................................................... 64<br />
11.2.2 Remote Signal Level/Edge [21A]........................... 67<br />
11.2.3 Mains supply voltage [21B].................................... 67<br />
11.2.4 Motor Data [220] .................................................... 67<br />
11.2.5 Motor Protection [230] ........................................... 71<br />
11.2.6 Parameter Set Handling [240]............................... 74<br />
11.2.7 Trip Autoreset/Trip Conditions [250]..................... 76<br />
11.2.8 Serial Communication [260] .................................. 82<br />
11.3 Process and Application Parameters [300] .......... 85<br />
11.3.1 Set/View Reference Value [310] ........................... 85<br />
11.3.2 Process Settings [320] ........................................... 86<br />
11.3.3 Start/Stop settings [330] ....................................... 90<br />
11.3.4 Mechanical brake control....................................... 93<br />
11.3.5 <strong>Speed</strong> [340]............................................................. 95<br />
11.3.6 Torques [350].......................................................... 98<br />
11.3.7 Preset References [360] ........................................ 99<br />
11.3.8 PID Process Control [380] .................................... 100<br />
11.3.9 Pump/Fan Control [390] ...................................... 104<br />
11.4 Load Monitor and Process Protection [400]....... 110<br />
11.4.1 Load Monitor [410]............................................... 110<br />
11.4.2 Process Protection [420]...................................... 114<br />
11.5 I/Os and Virtual Connections [500]..................... 115<br />
11.5.1 Analogue Inputs [510] .......................................... 115<br />
11.5.2 Digital Inputs [520] ............................................... 122<br />
11.5.3 Analogue Outputs [530] ....................................... 124<br />
11.5.4 Digital Outputs [540] ............................................ 127<br />
11.5.5 Relays [550] .......................................................... 129<br />
11.5.6 Virtual Connections [560]..................................... 130<br />
11.6 Logical Functions and Timers [600] .................... 131<br />
11.6.1 Comparators [610] ............................................... 131<br />
11.6.2 Logic Output Y [620]............................................. 135<br />
11.6.3 Logic Output Z [630]............................................. 137<br />
11.6.4 Timer1 [640] ......................................................... 138<br />
11.6.5 Timer2 [650] ......................................................... 140<br />
11.7 View Operation/Status [700] ............................... 141<br />
11.7.1 Operation [710]..................................................... 141<br />
11.7.2 Status [720] .......................................................... 143<br />
11.7.3 Stored values [730] .............................................. 146<br />
11.8 View Trip Log [800] ............................................... 147<br />
11.8.1 Trip Message log [810]......................................... 147<br />
11.8.2 Trip Messages [820] - [890] ................................ 148<br />
11.8.3 Reset Trip Log [8A0] ............................................. 149<br />
11.9 System Data [900]................................................ 149<br />
11.9.1 VSD Data [920] ..................................................... 149<br />
12. Troubleshooting, Diagnoses and Maintenance<br />
151<br />
12.1 Trips, warnings and limits..................................... 151<br />
12.2 Trip conditions, causes and remedial action ...... 152<br />
12.2.1 Technically qualified personnel............................ 152<br />
12.2.2 Opening the variable speed drive ........................ 152<br />
12.2.3 Precautions to take with a connected motor ...... 152<br />
12.2.4 Autoreset Trip ........................................................ 152<br />
12.3 Maintenance ......................................................... 155<br />
13. Options........................................................ 157<br />
13.1 Options for the control panel................................ 157<br />
13.2 EmoSoftCom.......................................................... 157<br />
13.3 Brake chopper....................................................... 157<br />
13.4 I/O Board ............................................................... 159<br />
13.5 Output coils ........................................................... 159<br />
13.6 Serial communication and fieldbus..................... 159<br />
13.7 Standby supply board option................................ 159<br />
13.8 Safe Stop option.................................................... 159<br />
13.9 Encoder.................................................................. 161<br />
13.10 PTC/PT100 ............................................................ 161<br />
14. Technical Data ........................................... 163<br />
14.1 Electrical specifications related to model ........... 163<br />
14.2 General electrical specifications.......................... 167<br />
14.3 Operation at higher temperatures ....................... 168<br />
14.4 Operation at higher switching frequency............. 168<br />
14.5 Dimensions and Weights...................................... 169<br />
14.6 Environmental conditions..................................... 170<br />
14.7 Fuses, cable cross-sections and glands.............. 171<br />
14.7.1 According IEC ratings ............................................ 171<br />
14.7.2 Fuses and cable dimensions according NEMA ratings<br />
173<br />
14.8 Control signals....................................................... 175<br />
15. Menu List .................................................... 177<br />
Index ........................................................... 185<br />
4 <strong>Emotron</strong> AB 01-4428-01r2
1. Introduction<br />
<strong>FDU</strong> is used most commonly to control and protect pump<br />
and fan applications that put high demands on flow control,<br />
process uptime and low maintenance costs. It can also be<br />
used for e.g. compressors and blowers. The used motor control<br />
method is V/Hz-control. Several options are available,<br />
listed in chapter 13. page 157, that enable you to customize<br />
the variable speed drive for your specific needs.<br />
NOTE: Read this instruction manual carefully before<br />
starting installation, connection or working with the<br />
variable speed drive.<br />
The following symbols can appear in this manual. Always<br />
read these first before continuing:<br />
NOTE: Additional information as an aid to avoid<br />
problems.<br />
!<br />
CAUTION: Failure to follow these instructions<br />
can result in malfunction or damage to the<br />
variable speed drive.<br />
WARNING: Failure to follow these instructions<br />
can result in serious injury to the user in addition<br />
to serious damage to the variable speed drive.<br />
HOT SURFACE: Failure to follow these<br />
instructions can result in injury to the user.<br />
Users<br />
This instruction manual is intended for:<br />
• installation engineers<br />
• maintenance engineers<br />
• operators<br />
• service engineers<br />
1.1 Delivery and unpacking<br />
Check for any visible signs of damage. Inform your supplier<br />
immediately of any damage found. Do not install the variable<br />
speed drive if damage is found.<br />
The variable speed drives are delivered with a template for<br />
positioning the fixing holes on a flat surface. Check that all<br />
items are present and that the type number is correct.<br />
1.2 Using of the instruction<br />
manual<br />
Within this instruction manual the abbreviation “VSD” is<br />
used to indicate the complete variable speed drive as a single<br />
unit.<br />
Check that the software version number on the first page of<br />
this manual matches the software version in the variable<br />
speed drive.<br />
With help of the index and the contents it is easy to track<br />
individual functions and to find out how to use and set<br />
them.<br />
The Quick Setup Card can be put in a cabinet door, so that<br />
it is always easy to access in case of an emergency.<br />
1.3 Type code number<br />
Fig. 1 gives an example of the type code numbering used on<br />
all variable speed drives. With this code number the exact<br />
type of the drive can be determined. This identification will<br />
be required for type specific information when mounting<br />
and installing. The code number is located on the product<br />
label, on the front of the unit.<br />
<strong>FDU</strong>48-175-54 C E – – – A – N N N N A N –<br />
Position number:<br />
1 2 3 4 5 6 7 8 9101112131415161718<br />
Fig. 1<br />
Type code number<br />
Motors<br />
The variable speed drive is suitable for use with standard 3-<br />
phase asynchronous motors. Under certain conditions it is<br />
possible to use other types of motors. Contact your supplier<br />
for details.<br />
Position<br />
for 003-<br />
046<br />
Position<br />
for 060-<br />
1500<br />
1 1 VSD type<br />
Configuration<br />
2 2 Supply voltage<br />
<strong>FDU</strong><br />
VFX<br />
40/48=400 V<br />
mains<br />
50/52=525 V<br />
mains<br />
69=690 V mains<br />
3 3<br />
Rated current (A)<br />
continuous<br />
-003=2.5 A<br />
-<br />
-1500=1500 A<br />
<strong>Emotron</strong> AB 01-4428-01r2 Introduction 5
Position<br />
for 003-<br />
046<br />
4 4 Protection class<br />
5 5 Control panel<br />
6 6 EMC option<br />
7 7<br />
8 8<br />
- 9<br />
Brake chopper<br />
option<br />
Stand-by power supply<br />
option<br />
Safe stop option<br />
(Not valid for<br />
003-046)<br />
20=IP20<br />
54=IP54<br />
–=Blank panel<br />
C=Standard panel<br />
E=Standard EMC<br />
(Category C3)<br />
F=Extended EMC<br />
(Category C2)<br />
I=IT-Net<br />
–=No chopper<br />
B=Chopper built in<br />
D=DC+/- interface<br />
–=No SBS<br />
S=SBS included<br />
–=No safe stop<br />
T=Safe stop incl.<br />
(Only 090-1500)<br />
9 10 Brand label A=<strong>Emotron</strong><br />
10 -<br />
11 11<br />
Painted VSD<br />
(Only valid for<br />
003-046)<br />
Coated boards,<br />
option<br />
A=Standard paint<br />
B=White paint<br />
RAL9010<br />
A=Standard<br />
boards<br />
V=Coated boards<br />
12 12 Option position 1 N=No option<br />
13 13 Option position 2<br />
C=Crane I/O<br />
E=Encoder<br />
14 14 Option position 3<br />
P=PTC/PT100<br />
I=Extended I/O<br />
S=Safe Stop (only<br />
003-046)<br />
15 15<br />
Option position, communication<br />
N=No option<br />
D=DeviceNet<br />
P=Profibus<br />
S=RS232/485<br />
M=Modbus/TCP<br />
16 16 Software type A=Standard<br />
17 17<br />
18 18<br />
Position<br />
for 060-<br />
1500<br />
Configuration<br />
Motor PTC. (Only<br />
valid for 003-046)<br />
Gland kit.<br />
(Only valid for 003-<br />
046)<br />
N=No option<br />
P=PTC<br />
–=Glands not<br />
included<br />
G=Gland kit<br />
included<br />
1.4 Standards<br />
The variable speed drives described in this instruction manual<br />
comply with the standards listed in Table 1. For the declarations<br />
of conformity and manufacturer’s certificate,<br />
contact your supplier for more information or visit<br />
www.emotron.com.<br />
1.4.1Product standard for EMC<br />
Product standard EN(IEC)61800-3, second edition of 2004<br />
defines the:<br />
First Environment (Extended EMC) as environment that<br />
includes domestic premises. It also includes establishments<br />
directly connected without intermediate transformers to a<br />
low voltage power supply network that supplies buildings<br />
used for domestic purposes.<br />
Category C2: Power <strong>Drive</strong> System (PDS) of rated voltage
Table 1<br />
Standards<br />
European<br />
All<br />
USA<br />
UL and UL<br />
Market Standard Description<br />
Machine Directive<br />
EMC Directive<br />
Low Voltage Directive<br />
WEEE Directive<br />
EN 60204-1<br />
EN(IEC)61800-3:2004<br />
EN(IEC)61800-5-1 Ed.<br />
<strong>2.0</strong><br />
IEC 60721-3-3<br />
UL508C<br />
≥90 A only<br />
UL 840<br />
98/37/EEC<br />
2004/108/EEC<br />
2006/95/EC<br />
2002/96/EC<br />
Russian GOST R For all sizes<br />
Safety of machinery - Electrical equipment of machines<br />
Part 1: General requirements.<br />
Machine Directive: Manufacturer’s certificate<br />
acc. to Appendix IIB<br />
Adjustable speed electrical power drive systems<br />
Part 3: EMC requirements and specific test methods.<br />
EMC Directive:<br />
Declaration of Conformity and<br />
CE marking<br />
Adjustable speed electrical power drive systems Part 5-1.<br />
Safety requirements - Electrical, thermal and energy.<br />
Low Voltage Directive: Declaration of Conformity and<br />
CE marking<br />
Classification of environmental conditions. Air quality chemical vapours, unit in<br />
operation. Chemical gases 3C1, Solid particles 3S2.<br />
Optional with coated boards<br />
Unit in operation. Chemical gases Class 3C2, Solid particles 3S2.<br />
UL Safety standard for Power Conversion Equipment<br />
UL Safety standard for Power Conversion Equipment power conversion equipment.<br />
Insulation coordination including clearances and creepage distances for electrical<br />
equipment.<br />
1.5 Dismantling and scrapping<br />
The enclosures of the drives are made from recyclable material<br />
as aluminium, iron and plastic. Each drive contains a<br />
number of components demanding special treatment, for<br />
example electrolytic capacitors. The circuit boards contain<br />
small amounts of tin and lead. Any local or national regulations<br />
in force for the disposal and recycling of these materials<br />
must be complied with.<br />
for the recycling of electrical and electronic equipment. By<br />
ensuring this product is disposed of correctly, you will help<br />
prevent potentially negative consequences for the environment<br />
and human health, which could otherwise be caused<br />
by inappropriate waste handling of this product. The recycling<br />
of materials will help to conserve natural resources. For<br />
more detailed information about recycling this product,<br />
please contact the local distributor of the product or visit our<br />
home page www.emotron.com.<br />
1.5.1Disposal of old electrical and<br />
electronic equipment<br />
This information is applicable in the European Union and<br />
other European countries with separate collection systems.<br />
This symbol on the product or on its packaging indicates<br />
that this product shall be treated according to the WEEE<br />
Directive. It must be taken to the applicable collection point<br />
<strong>Emotron</strong> AB 01-4428-01r2 Introduction 7
1.6 Glossary<br />
1.6.1Abbreviations and symbols<br />
In this manual the following abbreviations are used:<br />
1.6.2 Definitions<br />
In this manual the following definitions for current, torque<br />
and frequency are used:<br />
Table 3<br />
Definitions<br />
Table 2<br />
Abbreviations<br />
Name Description Quantity<br />
Abbreviation/<br />
symbol<br />
DSP<br />
VSD<br />
CP<br />
EInt<br />
UInt<br />
Int<br />
Long<br />
<br />
Description<br />
Digital signals processor<br />
<strong>Variable</strong> speed drive<br />
Control panel, the programming and presentation<br />
unit on the VSD<br />
Communication format<br />
Communication format<br />
Communication format<br />
Communication format<br />
The function cannot be changed in run mode<br />
I IN Nominal input current of VSD A RMS<br />
I NOM Nominal output current of VSD A RMS<br />
I MOT Nominal motor current A RMS<br />
P NOM Nominal power of VSD kW<br />
P MOT Motor power kW<br />
T NOM Nominal torque of motor Nm<br />
T MOT Motor torque Nm<br />
f OUT Output frequency of VSD Hz<br />
f MOT Nominal frequency of motor Hz<br />
n MOT Nominal speed of motor rpm<br />
I CL Maximum output current A RMS<br />
<strong>Speed</strong> Actual motor speed rpm<br />
Torque Actual motor torque Nm<br />
Sync<br />
speed<br />
Synchronous speed of the motor<br />
rpm<br />
8 Introduction <strong>Emotron</strong> AB 01-4428-01r2
2. Mounting<br />
This chapter describes how to mount the VSD.<br />
Before mounting it is recommended that the installation is<br />
planned out first.<br />
• Be sure that the VSD suits the mounting location.<br />
• The mounting site must support the weight of the VSD.<br />
• Will the VSD continuously withstand vibrations and/or<br />
shocks?<br />
• Consider using a vibration damper.<br />
• Check ambient conditions, ratings, required cooling air<br />
flow, compatibility of the motor, etc.<br />
• Know how the VSD will be lifted and transported.<br />
Recommended for VSD models -300 to -1500<br />
Lifting eye<br />
2.1 Lifting instructions<br />
Note: To prevent personal risks and any damage to the<br />
unit during lifting, it is advised that the lifting methods<br />
described below are used.<br />
Recommended for VSD models -090 to -250<br />
Load: 56 to 74 kg<br />
Fig. 3<br />
Remove the roof plate.<br />
Terminals for roof fan<br />
unit supply cables<br />
A<br />
DETAIL A<br />
Fig. 4<br />
Remove roof unit<br />
Fig. 2 Lifting VSD model -090 to -250<br />
<strong>Emotron</strong> AB 01-4428-01r2 Mounting 9
2.2 Stand-alone units<br />
The VSD must be mounted in a vertical position against a<br />
flat surface. Use the template (delivered together with the<br />
VSD) to mark out the position of the fixing holes.<br />
Fig. 6 <strong>Variable</strong> speed drive mounting models 003 to 1500<br />
2.2.1 Cooling<br />
Fig. 6 shows the minimum free space required around the<br />
VSD for the models 003 to 1500 in order to guarantee adequate<br />
cooling. Because the fans blow the air from the bottom<br />
to the top it is advisable not to position an air inlet<br />
immediately above an air outlet.<br />
The following minimum separation between two variable<br />
speed drives, or a VSD and a non-dissipating wall must be<br />
maintained. Valid if free space on opposite side.<br />
Table 4<br />
Mounting and cooling<br />
Fig. 5 Lifting VSD model -300 to -1500<br />
<strong>FDU</strong>-<strong>FDU</strong><br />
(mm)<br />
<strong>FDU</strong>-wall,<br />
wall-one<br />
side<br />
(mm)<br />
003-018 026-046 090-250 300-1500<br />
cabinet<br />
a 200 200 200 100<br />
b 200 200 200 0<br />
c 0 0 0 0<br />
d 0 0 0 0<br />
a 100 100 100 100<br />
b 100 100 100 0<br />
c 0 0 0 0<br />
d 0 0 0 0<br />
NOTE: When a 300 to 1500 model is placed between two<br />
walls, a minimum distance at each side of 200 mm must<br />
be maintained.<br />
10 Mounting <strong>Emotron</strong> AB 01-4428-01r2
2.2.2 Mounting schemes<br />
128,5<br />
24,8<br />
128.5 37<br />
10<br />
10<br />
Ø 13 (2x)<br />
Ø<br />
13 (2x)<br />
512<br />
492<br />
416<br />
396<br />
202.6<br />
Ø<br />
7 (4x)<br />
Fig. 7<br />
<strong>FDU</strong>48/52: Model 003 to 018 (B)<br />
Glands<br />
M20<br />
Gland<br />
M16<br />
Ø 7 (4x)<br />
Glands<br />
M32<br />
Gland<br />
M25<br />
Fig. 10 <strong>FDU</strong>48/52: Model 026 to 046 (C)<br />
178<br />
292,1<br />
Fig. 8<br />
<strong>FDU</strong>48/52: Model 003 to 018 (B)<br />
Gland<br />
M25 (026-031)<br />
M32 (037-046)<br />
Glands<br />
M20<br />
Glands<br />
M32 (026-031)<br />
M40 (037-046)<br />
Fig. 9<br />
<strong>FDU</strong>48/52: Model 003 to 018 (B), with optional<br />
gland plate<br />
NOTE: Glands for size B and C available as option kit.<br />
Fig. 11 Cable interface for mains, motor and communication,<br />
<strong>FDU</strong>48/52: Model 026 to 046 (C)<br />
<strong>Emotron</strong> AB 01-4428-01r2 Mounting 11
Ø 7 (4x)<br />
30 160<br />
10<br />
Ø 13 (2x)<br />
Membrane cable<br />
gland M60<br />
22,5<br />
240<br />
120<br />
Ø9(6x)<br />
284,5<br />
275<br />
925<br />
952,50<br />
922,50<br />
570<br />
590<br />
Ø16(3)<br />
10<br />
30<br />
314<br />
220<br />
Fig. 14 <strong>FDU</strong>48: Model 090 to 175 (E) including cable interface<br />
for mains, motor and communication<br />
Fig. 12 <strong>FDU</strong>40/50: Model 046 - 073 (X2)<br />
Glands<br />
M20<br />
External<br />
Interface<br />
Glands<br />
M40<br />
Fig. 13 Cable interface for mains, motor and communication,<br />
<strong>FDU</strong>40/50: Model 046 - 073 (X2).<br />
12 Mounting <strong>Emotron</strong> AB 01-4428-01r2
Table 5<br />
Flow rates cooling fans<br />
Cable dimensions 27-66 mm<br />
Frame <strong>FDU</strong> Model Flow rate [m 3 /hour]<br />
J 860 - 1000<br />
3200<br />
J69 600 - 650<br />
22.50<br />
300<br />
150<br />
Ø9(x6)<br />
344,5<br />
335<br />
K 1200 - 1500<br />
K69 750 - 1000<br />
4800<br />
Ø16(3x)<br />
30<br />
2.3.2 Mounting schemes<br />
925<br />
952,50<br />
922,50<br />
10<br />
NOTE: For the models 860 to 1500 the mentioned<br />
amount of air flow should be divided equally over the two<br />
cabinets.<br />
314<br />
Fig. 15 <strong>FDU</strong>48: Model 210 to 250 (F)<br />
<strong>FDU</strong>69: Model 90 to 175 (F69) including cable<br />
interface for mains, motor and communication<br />
2330<br />
2.3 Cabinet mounting<br />
2.3.1 Cooling<br />
If the variable speed drive is installed in a cabinet, the rate of<br />
airflow supplied by the cooling fans must be taken into consideration.<br />
Table 5<br />
Flow rates cooling fans<br />
Frame <strong>FDU</strong> Model Flow rate [m 3 /hour]<br />
600<br />
600<br />
Fig. 16 <strong>FDU</strong>48: Model 300 to 500 (G and H)<br />
<strong>FDU</strong>69: Model 210 to 375 (H69)<br />
B 003-018 75<br />
C 026 – 031 120<br />
C 037 - 046 170<br />
E 090 - 175 510<br />
F 210 - 250<br />
800<br />
F69 090 - 175<br />
G 300 - 375 1020<br />
H 430 - 500<br />
1600<br />
H69 210 - 375<br />
I 600 - 750<br />
2400<br />
I69 430 - 500<br />
<strong>Emotron</strong> AB 01-4428-01r2 Mounting 13
2330<br />
2330<br />
1000<br />
600<br />
1200<br />
600<br />
Fig. 17 <strong>FDU</strong>48: Model 600 to 750 (I)<br />
<strong>FDU</strong>69: Model 430 to 500 (I69)<br />
Fig. 18 <strong>FDU</strong>48: Model 860 to 1000 (J)<br />
<strong>FDU</strong>69: Model 600 to 650 (J69)<br />
2330<br />
2000<br />
Fig. 19 <strong>FDU</strong>48: Model 1200 to 1500 (K)<br />
<strong>FDU</strong>69: Model 750 to 1000 (K69)<br />
600<br />
14 Mounting <strong>Emotron</strong> AB 01-4428-01r2
3. Installation<br />
The description of installation in this chapter complies with<br />
the EMC standards and the Machine Directive.<br />
Select cable type and screening according to the EMC<br />
requirements valid for the environment where the VSD is<br />
installed.<br />
3.1 Before installation<br />
Read the following checklist and think through your application<br />
before installation.<br />
• External or internal control.<br />
• Long motor cables (>100m), refer to section Long motor<br />
cables.<br />
• Motors in parallel, refer to menu [213].<br />
• Functions.<br />
• Suitable VSD size in proportion to the motor/application.<br />
• Mount separately supplied option boards according to<br />
the instructions in the appropriate option manual.<br />
If the VSD is temporarily stored before being connected,<br />
please check the technical data for environmental conditions.<br />
If the VSD is moved from a cold storage room to the<br />
room where it is to be installed, condensation can form on<br />
it. Allow the VSD to become fully acclimatised and wait<br />
until any visible condensation has evaporated before connecting<br />
the mains voltage.<br />
3.2 Cable connections for 003<br />
to 073<br />
3.2.1 Mains cables<br />
Dimension the mains and motor cables according to local<br />
regulations. The cable must be able to carry the VSD load<br />
current.<br />
Recommendations for selecting mains<br />
cables<br />
• To fulfil EMC purposes it is not necessary to use<br />
screened mains cables.<br />
• Use heat-resistant cables, +60°C or higher.<br />
• Dimension the cables and fuses in accordance with local<br />
regulations and the nominal current of the motor. See<br />
table 50, page 171.<br />
• The litz ground connection see fig. 23, is only necessary<br />
if the mounting plate is painted. All the variable speed<br />
drives have an unpainted back side and are therefore<br />
suitable for mounting on an unpainted mounting plate.<br />
Connect the mains cables according to fig. 20 or 21. The<br />
VSD has as standard a built-in RFI mains filter that complies<br />
with category C3 which suits the Second Environment<br />
standard.<br />
PE<br />
Fig. 20 Mains and motor connections, 003-018<br />
PE<br />
Fig. 21 Mains and motor connections, 026-046<br />
Table 6<br />
L1,L2,L3<br />
PE<br />
U, V, W<br />
(DC-),DC+,R<br />
L1 L2 L3 DC- DC+ R<br />
L1 L2 L3 DC-DC+ R U V W<br />
Mains and motor connection<br />
Mains supply, 3 -phase<br />
Safety earth (protected earth)<br />
Motor earth<br />
Motor output, 3-phase<br />
Brake resistor, DC-link<br />
connections (optional)<br />
U V W<br />
Screen connection<br />
of motor cables<br />
Screen connection<br />
of motor cables<br />
<strong>Emotron</strong> AB 01-4428-01r2 Installation 15
NOTE: The Brake and DC-link Terminals are only fitted if<br />
the Brake Chopper Option is built-in.<br />
WARNING: The Brake Resistor must be<br />
connected between terminals DC+ and R.<br />
WARNING: In order to work safely, the mains<br />
earth must be connected to PE and the<br />
motor earth to .<br />
3.2.2 Motor cables<br />
To comply with the EMC emission standards the variable<br />
speed drive is provided with a RFI mains filter. The motor<br />
cables must also be screened and connected on both sides. In<br />
this way a so-called “Faraday cage” is created around the<br />
VSD, motor cables and motor. The RFI currents are now<br />
fed back to their source (the IGBTs) so the system stays<br />
within the emission levels.<br />
Recommendations for selecting motor<br />
cables<br />
• Use screened cables according to specification in table 7.<br />
Use symmetrical shielded cable; three phase conductors<br />
and a concentric or otherwise symmetrically constructed<br />
PE conductor, and a shield.<br />
• When the conductivity of the cable PE conductor is<br />
VSD built into cabinet<br />
Litz<br />
RFI-Filter<br />
(option)<br />
Mains<br />
Mains<br />
(L1,L2,L3,PE)<br />
VSD<br />
Motor<br />
Metal coupling<br />
nut<br />
Brake resistor<br />
(option)<br />
Metal EMC cable glands<br />
Output coil (option)<br />
Screened cables<br />
Unpainted mounting plate<br />
Metal connector housing<br />
Motor<br />
Fig. 23 <strong>Variable</strong> speed drive in a cabinet on a mounting plate<br />
Fig. 24 shows an example when there is no metal mounting<br />
plate used (e.g. if IP54 variable speed drives are used). It is<br />
important to keep the “circuit” closed, by using metal housing<br />
and cable glands.<br />
Connect motor cables<br />
1. Remove the cable interface plate from the VSD housing.<br />
2. Put the cables through the glands.<br />
3. Strip the cable according to Table 8.<br />
4. Connect the stripped cables to the respective motor terminal.<br />
5. Put the cable interface plate in place and secure with the<br />
fixing screws.<br />
6. Tighten the EMC gland with good electrical contact to<br />
the motor and brake chopper cable screens.<br />
Placing of motor cables<br />
Keep the motor cables as far away from other cables as possible,<br />
especially from control signals. The minimum distance<br />
between motor cables and control cables is 300 mm.<br />
Avoid placing the motor cables in parallel with other cables.<br />
The power cables should cross other cables at an angle of<br />
90°.<br />
Long motor cables<br />
If the connection to the motor is longer than 100 m (40 m<br />
for models 003-018), it is possible that capacitive current<br />
peaks will cause tripping at overcurrent. Using output coils<br />
can prevent this. Contact the supplier for appropriate coils.<br />
Switching in motor cables<br />
Switching in the motor connections is not advisable. In the<br />
event that it cannot be avoided (e.g. emergency or maintenance<br />
switches) only switch if the current is zero. If this is<br />
not done, the VSD can trip as a result of current peaks.<br />
RFI-Filter<br />
Mains<br />
VSD<br />
Metal EMC cable<br />
glands<br />
Screened cables<br />
Brake<br />
resistor<br />
(option)<br />
Output<br />
coils<br />
(option)<br />
Metal housing<br />
Metal connector housing<br />
Metal cable gland<br />
Motor<br />
Mains<br />
Fig. 24 <strong>Variable</strong> speed drive as stand alone<br />
<strong>Emotron</strong> AB 01-4428-01r2 Installation 17
3.3 Connect motor and mains<br />
cables for 090 to 1500<br />
VSD model 300 to 1500<br />
VSD <strong>FDU</strong>48-090 to 250 and <strong>FDU</strong>69-090 to<br />
175<br />
To simplify the connection of thick motor and mains cables<br />
to the VSD model <strong>FDU</strong>48-090 to 250 and <strong>FDU</strong>69-090 to<br />
175 the cable interface plate can be removed.<br />
L1 L2 L3 PE PE U V W<br />
Clamps for screening<br />
Cable interface<br />
Fig. 25 Connecting motor and mains cables<br />
1. Remove the cable interface plate from the VSD housing.<br />
2. Put the cables through the glands.<br />
3. Strip the cable according to Table 8.<br />
4. Connect the stripped cables to the respective mains/<br />
motor terminal.<br />
5. Fix the clamps on appropriate place and tighten the<br />
cable in the clamp with good electrical contact to the<br />
cable screen.<br />
6. Put the cable interface plate in place and secure with the<br />
fixing screws.<br />
Fig. 26 Connecting motor and mains cables<br />
VSD models 300 to 1500 are supplied with Klockner Moeller<br />
K3x240/4 power clamps.<br />
For all type of wires to be connected the stripping length<br />
should be 32 mm.<br />
18 Installation <strong>Emotron</strong> AB 01-4428-01r2
3.4 Cable specifications<br />
Table 7<br />
Cable<br />
Mains<br />
Motor<br />
Control<br />
Cable specifications<br />
3.5 Stripping lengths<br />
Fig. 27 indicates the recommended stripping lengths for<br />
motor and mains cables.<br />
Table 8<br />
Model<br />
Cable specification<br />
Power cable suitable for fixed installation for the<br />
voltage used.<br />
Symmetrical three conductor cable with concentric<br />
protection (PE) wire or a four conductor cable<br />
with compact low-impedance concentric shield<br />
for the voltage used.<br />
Control cable with low-impedance shield,<br />
screened.<br />
Stripping lengths for mains and motor cables<br />
Mains cable<br />
a<br />
(mm)<br />
b<br />
(mm)<br />
a<br />
(mm)<br />
Motor cable<br />
b<br />
(mm)<br />
c<br />
(mm)<br />
003-018 90 10 90 10 20<br />
026–046 150 14 150 14 20<br />
060–073 130 11 130 11 34<br />
090-175 160 16 160 16 41<br />
<strong>FDU</strong>48-210–250<br />
<strong>FDU</strong>69-090-175<br />
170 24 170 24 46<br />
3.5.2 Tightening torque for mains<br />
and motor cables<br />
Table 9 Model <strong>FDU</strong>48/52 003 to 046<br />
Brake chopper<br />
Mains/motor<br />
Tightening torque, Nm 1.2-1.4 1.2-1.4<br />
Table 10 Model <strong>FDU</strong>40/50 060 to 073<br />
All cables 60 A<br />
All cables 73 A<br />
Tightening torque, Nm 1.5 3.2<br />
Table 11 Model <strong>FDU</strong>48 090 to 109<br />
Brake chopper<br />
Mains/motor<br />
Block, mm 2 95 95<br />
Cable diameter, mm 2 16-95 16-95<br />
Tightening torque, Nm 14 14<br />
Table 12 Model <strong>FDU</strong>48 146 to 175<br />
Brake chopper<br />
Mains/motor<br />
Block, mm 2 95 150<br />
Cable diameter, mm 2 16-95 35-95 120-150<br />
Tightening torque, Nm 14 14 24<br />
Table 13<br />
Model <strong>FDU</strong>48 210 to 250 and <strong>FDU</strong>69 090 to<br />
175<br />
Brake chopper<br />
Mains/motor<br />
Block, mm 2 150 240<br />
Cable diameter, mm 2 35-95 120-150 35-70 95-240<br />
Tightening torque, Nm 14 24 14 24<br />
Mains<br />
Motor<br />
Fig. 27 Stripping lengths for cables<br />
(06-F45-cables only)<br />
3.5.1 Dimension of cables and fuses<br />
Please refer to the chapter Technical data, section 14.7, page<br />
171.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Installation 19
3.6 Thermal protection on the<br />
motor<br />
Standard motors are normally fitted with an internal fan.<br />
The cooling capacity of this built-in fan is dependent on the<br />
frequency of the motor. At low frequency, the cooling capacity<br />
will be insufficient for nominal loads. Please contact the<br />
motor supplier for the cooling characteristics of the motor at<br />
lower frequency.<br />
WARNING: Depending on the cooling<br />
characteristics of the motor, the application,<br />
the speed and the load, it may be necessary<br />
to use forced cooling on the motor.<br />
Motor thermistors offer better thermal protection for the<br />
motor. Depending on the type of motor thermistor fitted,<br />
the optional PTC input may be used. The motor thermistor<br />
gives a thermal protection independent of the speed of the<br />
motor, thus of the speed of the motor fan. See the functions,<br />
Motor I 2 t type [231] and Motor I 2 t current [232].<br />
3.7 Motors in parallel<br />
It is possible to have motors in parallel as long as the total<br />
current does not exceed the nominal value of the VSD. The<br />
following has to be taken into account when setting the<br />
motor data:<br />
Menu [221]<br />
Motor Voltage:<br />
Menu [222]<br />
Motor Frequency:<br />
Menu [223]<br />
Motor Power:<br />
Menu [224]<br />
Motor Current:<br />
Menu [225]<br />
Motor <strong>Speed</strong>:<br />
Menu [227]<br />
Motor Cos PHI:<br />
The motors in parallel must have the<br />
same motor voltage.<br />
The motors in parallel must have the<br />
same motor frequency.<br />
Add the motor power values for the<br />
motors in parallel.<br />
Add the current for the motors in parallel.<br />
Set the average speed for the motors in<br />
parallel.<br />
Set the average Cos PHI value for the<br />
motors in parallel.<br />
20 Installation <strong>Emotron</strong> AB 01-4428-01r2
4. Control Connections<br />
4.1 Control board<br />
Fig. 28 shows the layout of the control board which is where<br />
the parts most important to the user are located. Although<br />
the control board is galvanically isolated from the mains, for<br />
safety reasons do not make changes while the mains supply<br />
is on!<br />
WARNING: Always switch off the mains<br />
voltage and wait at least 5 minutes to allow<br />
the DC capacitors to discharge before<br />
connecting the control signals or changing<br />
position of any switches. If the option External supply is<br />
used, switch of the mains to the option. This is done to<br />
prevent damage on the control board.<br />
X5<br />
X6<br />
X7<br />
X4<br />
1<br />
Option<br />
2<br />
3<br />
C<br />
Communication<br />
X8<br />
Control<br />
Panel<br />
Switches<br />
S1 S2 S3 S4<br />
I U I U I U I U<br />
12 13 14 15 16 17 18 19 20 21 22<br />
X1<br />
1<br />
Control<br />
signals<br />
AO1 AO2 DI4 DI5 DI6 DI7 DO1 DO2 DI8<br />
2 3 4 5 6 7 8 9 10<br />
11<br />
R02<br />
41 42 43<br />
Relay outputs<br />
NC C NO<br />
X2 31 32 33 51 52<br />
+10V AI1<br />
AI2<br />
AI3<br />
AI4<br />
-10V<br />
DI1<br />
DI2<br />
DI3 +24V<br />
NC<br />
C<br />
R01<br />
NO<br />
X3<br />
NO<br />
C<br />
R03<br />
Fig. 28 Control board layout<br />
<strong>Emotron</strong> AB 01-4428-01r2 Control Connections 21
4.2 Terminal connections<br />
The terminal strip for connecting the control signals is<br />
accessible after opening the front panel.<br />
The table describes the default functions for the signals. The<br />
inputs and outputs are programmable for other functions as<br />
described in chapter 11. page 63. For signal specifications<br />
refer to chapter 14. page 163.<br />
NOTE: The maximum total combined current for outputs<br />
11, 20 and 21 is 100mA.<br />
Table 14<br />
Control signals<br />
Terminal Name Function (Default)<br />
Outputs<br />
1 +10 V +10 VDC supply voltage<br />
6 -10 V -10 VDC supply voltage<br />
7 Common Signal ground<br />
11 +24 V +24 VDC supply voltage<br />
12 Common Signal ground<br />
15 Common Signal ground<br />
Digital inputs<br />
8 DigIn 1 RunL (reverse)<br />
9 DigIn 2 RunR (forward)<br />
10 DigIn 3 Off<br />
16 DigIn 4 Off<br />
17 DigIn 5 Off<br />
18 DigIn 6 Off<br />
19 DigIn 7 Off<br />
22 DigIn 8 RESET<br />
Digital outputs<br />
20 DigOut 1 Ready<br />
21 DigOut 2 Brake<br />
Analogue inputs<br />
2 AnIn 1 Process Ref<br />
3 AnIn 2 Off<br />
4 AnIn 3 Off<br />
5 AnIn 4 Off<br />
Analogue outputs<br />
13 <strong>Speed</strong> Min speed to max speed<br />
14 Torque 0 to max torque<br />
Relay outputs<br />
31 N/C 1<br />
Relay 1 output<br />
32 COM 1 Trip, active when the VSD is in a<br />
33 N/O 1<br />
TRIP condition.<br />
Table 14<br />
41 N/C 2<br />
42 COM 2<br />
43 N/O 2<br />
Relay 2 output<br />
Run, active when the VSD is<br />
started.<br />
51 COM 3 Relay 3 output<br />
52 N/O 3 Off<br />
NOTE: N/C is opened when the relay is active and N/O is<br />
closed when the relay is active.<br />
4.3 Inputs configuration<br />
with the switches<br />
The switches S1 to S4 are used to set the input configuration<br />
for the 4 analogue inputs AnIn1, AnIn2, AnIn3 and AnIn4<br />
as described in table 15. See Fig. 28 for the location of the<br />
switches.<br />
Table 15<br />
Switch settings<br />
Input Signal type Switch<br />
AnIn1<br />
AnIn2<br />
AnIn3<br />
AnIn4<br />
Control signals<br />
Terminal Name Function (Default)<br />
Voltage<br />
Current (default)<br />
Voltage<br />
Current (default)<br />
Voltage<br />
Current (default)<br />
Voltage<br />
Current (default)<br />
S1<br />
S1<br />
S2<br />
S2<br />
S3<br />
S3<br />
S4<br />
S4<br />
NOTE: Scaling and offset of AnIn1 - AnIn4 can be<br />
configured using the software. See menus [512], [515],<br />
[518] and [51B] in section 11.5, page 115.<br />
NOTE: the 2 analogue outputs AnOut 1 and AnOut 2 can<br />
be configured using the software. See menu [530]<br />
section 11.5.3, page 124<br />
I<br />
I<br />
I<br />
I<br />
I<br />
I<br />
I<br />
I<br />
U<br />
U<br />
U<br />
U<br />
U<br />
U<br />
U<br />
U<br />
22 Control Connections <strong>Emotron</strong> AB 01-4428-01r2
4.4 Connection example<br />
Fig. 29 gives an overall view of a VSD connection example.<br />
L1<br />
L2<br />
L3<br />
PE<br />
RFIfilter<br />
U<br />
V<br />
W<br />
Motor<br />
Alternative for<br />
potentiometer control**<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
0 - 10 V<br />
4 - 20 mA<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
15<br />
16<br />
17<br />
18<br />
19<br />
22<br />
Optional<br />
+10 VDC<br />
AnIn 1: Reference<br />
AnIn 2<br />
AnIn 3<br />
Common<br />
AnIn 4<br />
AnOut 1<br />
-10 VDC AnOut 2<br />
Common DigOut 1<br />
DigIn 1:RunL* DigOut 2<br />
DigIn 2:RunR*<br />
DigIn3<br />
+24 VDC<br />
Relay 1<br />
Common<br />
DigIn 4<br />
DigIn 5<br />
DigIn 6<br />
Relay 2<br />
DigIn 7<br />
DigIn 8:Reset*<br />
DC+<br />
R<br />
DC -<br />
12<br />
13<br />
21 14<br />
20<br />
21<br />
31<br />
32<br />
33<br />
41<br />
42<br />
43<br />
Relay 3<br />
51<br />
52<br />
RESET<br />
LOC/<br />
REM<br />
PREV NEXT ESC<br />
Other options<br />
ENTER<br />
Fieldbus option<br />
or PC<br />
Option board<br />
* Default setting<br />
** The switch S1 is set to U<br />
Fig. 29 Connection example<br />
NG_06-F27<br />
<strong>Emotron</strong> AB 01-4428-01r2 Control Connections 23
4.5 Connecting the Control<br />
Signals<br />
4.5.1 Cables<br />
The standard control signal connections are suitable for<br />
stranded flexible wire up to 1.5 mm 2 and for solid wire up to<br />
2.5 mm 2 .<br />
Control signals<br />
Control signals<br />
Fig. 30 Connecting the control signals 003 to 018<br />
Fig. 32 Connecting the control signals 060 to 175<br />
NOTE: The screening of control signal cables is<br />
necessary to comply with the immunity levels given in<br />
the EMC Directive (it reduces the noise level).<br />
NOTE: Control cables must be separated from motor and<br />
mains cables.<br />
Control signals<br />
Fig. 31 Connecting the control signals 026 to 046<br />
24 Control Connections <strong>Emotron</strong> AB 01-4428-01r2
4.5.2 Types of control signals<br />
Always make a distinction between the different types of signals.<br />
Because the different types of signals can adversely<br />
affect each other, use a separate cable for each type. This is<br />
often more practical because, for example, the cable from a<br />
pressure sensor may be connected directly to the variable<br />
speed drive.<br />
We can distinguish between the following types of control<br />
signals:<br />
Analogue inputs<br />
Voltage or current signals, (0-10 V, 0/4-20 mA) normally<br />
used as control signals for speed, torque and PID feedback<br />
signals.<br />
Analogue outputs<br />
Voltage or current signals, (0-10 V, 0/4-20 mA) which<br />
change slowly or only occasionally in value. In general, these<br />
are control or measurement signals.<br />
Digital<br />
Voltage or current signals (0-10 V, 0-24 V, 0/4-20 mA)<br />
which can have only two values (high or low) and only occasionally<br />
change in value.<br />
Data<br />
Usually voltage signals (0-5 V, 0-10 V) which change rapidly<br />
and at a high frequency, generally data signals such as<br />
RS232, RS485, Profibus, etc.<br />
Relay<br />
Relay contacts (0-250 VAC) can switch highly inductive<br />
loads (auxiliary relay, lamp, valve, brake, etc.).<br />
4.5.4 Single-ended or double-ended<br />
connection?<br />
In principle, the same measures applied to motor cables<br />
must be applied to all control signal cables, in accordance<br />
with the EMC-Directives.<br />
For all signal cables as mentioned in section 4.5.2 the best<br />
results are obtained if the screening is connected to both<br />
ends. See Fig. 33.<br />
NOTE: Each installation must be examined carefully<br />
before applying the proper EMC measurements.<br />
Control board<br />
Pressure<br />
sensor<br />
(example)<br />
Signal<br />
type<br />
Maximum wire size<br />
Tightening<br />
torque<br />
Cable type<br />
External control<br />
(e.g. in metal housing)<br />
0.5 Nm<br />
Analogue Rigid cable:<br />
Digital<br />
0.14-2.5 mm 2<br />
Flexible cable:<br />
Data 0.14-1.5 mm 2<br />
Relay 0.25-1.5 mm 2<br />
Cable with ferrule:<br />
Screened<br />
Screened<br />
Screened<br />
Not screened<br />
Control consol<br />
Example:<br />
The relay output from a variable speed drive which controls<br />
an auxiliary relay can, at the moment of switching, form a<br />
source of interference (emission) for a measurement signal<br />
from, for example, a pressure sensor. Therefore it is advised<br />
to separate wiring and screening to reduce disturbances.<br />
Fig. 33 Electro Magnetic (EM) screening of control signal<br />
cables.<br />
4.5.3 Screening<br />
For all signal cables the best results are obtained if the<br />
screening is connected to both ends: the VSD side and the at<br />
the source (e.g. PLC, or computer). See Fig. 33.<br />
It is strongly recommended that the signal cables be allowed<br />
to cross mains and motor cables at a 90° angle. Do not let<br />
the signal cable go in parallel with the mains and motor<br />
cable.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Control Connections 25
4.5.5 Current signals ((0)4-20 mA)<br />
A current signal like (0)4-20 mA is less sensitive to disturbances<br />
than a 0-10 V signal, because it is connected to an<br />
input which has a lower impedance (250 Ω) than a voltage<br />
signal (20 kΩ). It is therefore strongly advised to use current<br />
control signals if the cables are longer than a few metres.<br />
4.5.6 Twisted cables<br />
Analogue and digital signals are less sensitive to interference<br />
if the cables carrying them are “twisted”. This is certainly to<br />
be recommended if screening cannot be used. By twisting<br />
the wires the exposed areas are minimised. This means that<br />
in the current circuit for any possible High Frequency (HF)<br />
interference fields, no voltage can be induced. For a PLC it<br />
is therefore important that the return wire remains in proximity<br />
to the signal wire. It is important that the pair of wires<br />
is fully twisted over 360°.<br />
4.6 Connecting options<br />
The option cards are connected by the optional connectors<br />
X4 or X5 on the control board see Fig. 28, page 21 and<br />
mounted above the control board. The inputs and outputs<br />
of the option cards are connected in the same way as other<br />
control signals.<br />
26 Control Connections <strong>Emotron</strong> AB 01-4428-01r2
5. Getting Started<br />
This chapter is a step by step guide that will show you the<br />
quickest way to get the motor shaft turning. We will show<br />
you two examples, remote control and local control.<br />
We assume that the VSD is mounted on a wall or in a cabinet<br />
as in the chapter 2. page 9.<br />
First there is general information of how to connect mains,<br />
motor and control cables. The next section describes how to<br />
use the function keys on the control panel. The subsequent<br />
examples covering remote control and local control describe<br />
how to program/set the motor data and run the VSD and<br />
motor.<br />
5.1 Connect the mains and<br />
motor cables<br />
Dimension the mains and motor cables according to local<br />
regulations. The cable must be able to carry the VSD load<br />
current.<br />
5.1.1 Mains cables<br />
1. Connect the mains cables as in Fig. 34. The VSD has, as<br />
standard, a built-in RFI mains filter that complies with<br />
category C3 which suits the Second Environment standard.<br />
5.1.2 Motor cables<br />
2. Connect the motor cables as in Fig. 34. To comply with<br />
the EMC Directive you have to use screened cables and<br />
the motor cable screen has to be connected on both<br />
sides: to the housing of the motor and the housing of the<br />
VSD.<br />
Table 16<br />
L1,L2,L3<br />
PE<br />
U, V, W<br />
Mains and motor connection<br />
Mains supply, 3 -phase<br />
Safety earth<br />
Motor earth<br />
Motor output, 3-phase<br />
WARNING: In order to work safely the mains<br />
earth must be connected to PE and the motor<br />
earth to .<br />
5.2 Using the function keys<br />
100 200 300<br />
Fig. 35 Example of menu navigation when entering motor<br />
voltage<br />
ENTER<br />
ESC<br />
NEXT<br />
ENTER<br />
210<br />
PREV<br />
NEXT<br />
ENTER<br />
220<br />
221<br />
ENTER<br />
step to lower menu level or confirm changed setting<br />
step to higher menu level or ignore changed setting<br />
ESC<br />
RFI-Filter<br />
Mains<br />
VSD<br />
NEXT<br />
PREV<br />
step to next menu on the same level<br />
step to previous menu on the same level<br />
Metal EMC cable<br />
glands<br />
Screened cables<br />
increase value or change selection<br />
decrease value or change selection<br />
Brake<br />
resistor<br />
(option)<br />
Output<br />
coils<br />
(option)<br />
Metal housing<br />
Metal connector housing<br />
Metal cable gland<br />
Motor<br />
Mains<br />
Fig. 34 Connection of mains and motor cables<br />
<strong>Emotron</strong> AB 01-4428-01r2 Getting Started 27
5.3 Remote control<br />
In this example external signals are used to control the VSD/<br />
motor.<br />
A standard 4-pole motor for 400 V, an external start button<br />
and a reference value will also be used.<br />
5.3.1 Connect control cables<br />
Here you will make up the minimum wiring for starting. In<br />
this example the motor/VSD will run with right rotation.<br />
To comply with the EMC standard, use screened control<br />
cables with plaited flexible wire up to 1.5 mm 2 or solid wire<br />
up to 2.5 mm 2 .<br />
3. Connect a reference value between terminals 7 (Common)<br />
and 2 (AnIn 1) as in Fig. 36.<br />
4. Connect an external start button between terminal 11<br />
(+24 VDC) and 9 (DigIn2, RUNR) as in Fig. 36.<br />
Reference<br />
4-20 mA<br />
Start<br />
+<br />
0V<br />
X1<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
1. Press to display menu [200], Main Setup.<br />
NEXT<br />
2. Press and then to display menu [220], Motor<br />
ENTER<br />
NEXT<br />
Data.<br />
3. Press to display menu [221] and set motor voltage.<br />
ENTER<br />
4. Change the value using the and keys. Confirm<br />
with . ENTER<br />
5. Set motor frequency [222].<br />
6. Set motor power [223].<br />
7. Set motor current [224].<br />
8. Set motor speed [225].<br />
9. Set power factor (cos ϕ) [227].<br />
10. Select supply voltage level used [21B]<br />
11. [229] Motor ID run: Choose Short, confirm with<br />
and give start command .<br />
The VSD will now measure some motor parameters.<br />
The motor makes some beeping sounds but the shaft<br />
does not rotate. When the ID run is finished after about<br />
one minute ("Test Run OK!" is displayed), press to<br />
RESET<br />
continue.<br />
12. Use AnIn1 as input for the reference value. The default<br />
range is 4-20 mA. If you need a 0-10 V reference value,<br />
change switch (S1) on control board and set [512] Anln<br />
1 Set-up to 0-10V.<br />
13. Switch off power supply.<br />
14. Connect digital and analogue inputs/outputs as in<br />
Fig. 36.<br />
15. Ready!<br />
16. Switch on power supply.<br />
ENTER<br />
X3<br />
X2<br />
31<br />
32<br />
33<br />
51<br />
52<br />
41<br />
42<br />
43<br />
5.3.4 Run the VSD<br />
Now the installation is finished, and you can press the external<br />
start button to start the motor.<br />
When the motor is running the main connections are OK.<br />
Fig. 36 Wiring<br />
5.3.2 Switch on the mains<br />
Close the door to the VSD. Once the mains is switched on,<br />
the internal fan in the VSD will run for 5 seconds.<br />
5.3.3 Set the Motor Data<br />
Enter correct motor data for the connected motor. The<br />
motor data is used in the calculation of complete operational<br />
data in the VSD.<br />
Change settings using the keys on the control panel. For further<br />
information about the control panel and menu structure,<br />
see the chapter 9. page 51.<br />
Menu [100], Preferred View is displayed when started.<br />
28 Getting Started <strong>Emotron</strong> AB 01-4428-01r2
5.4 Local control<br />
Manual control via the control panel can be used to carry<br />
out a test run.<br />
Use a 400 V motor and the control panel.<br />
5.4.1 Switch on the mains<br />
Close the door to the VSD. Once the mains is switched on,<br />
the VSD is started and the internal fan will run for 5 seconds.<br />
5.4.2 Select manual control<br />
Menu [100], Preferred View is displayed when started.<br />
1. Press to display menu [200], Main Setup.<br />
NEXT<br />
2. Press to display menu [210], Operation.<br />
ENTER<br />
3. Press to display menu [211], Language.<br />
ENTER<br />
4. Press to display menu [214], Reference Control.<br />
NEXT<br />
5. Select Keyboard using the key and press to confirm.<br />
ENTER<br />
6. Press to get to menu [215], Run/Stop Control.<br />
NEXT<br />
7. Select Keyboard using the key and press to confirm.<br />
ENTER<br />
8. Press to get to previous menu level and then to<br />
ESC<br />
NEXT<br />
display menu [220], Motor Data.<br />
5.4.3 Set the Motor Data<br />
Enter correct motor data for the connected motor.<br />
9. Press to display menu [221].<br />
ENTER<br />
10. Change the value using the and keys. Confirm<br />
with . ENTER<br />
11. Press to display menu [222].<br />
NEXT<br />
12. Repeat step 9 and 10 until all motor data is entered.<br />
13. Press twice and then to display menu [100], Preferred<br />
ESC<br />
PREV<br />
View.<br />
5.4.4 Enter a Reference Value<br />
Enter a reference value.<br />
14. Press until menu [300], Process is displayed.<br />
NEXT<br />
15. Press to display menu [310], Set/View reference<br />
ENTER<br />
value.<br />
16. Use the and keys to enter, for example, 300<br />
rpm. We select a low value to check the rotation direction<br />
without damaging the application.<br />
5.4.5 Run the VSD<br />
Press the key on the control panel to run the motor forward.<br />
If the motor is running the main connections are OK.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Getting Started 29
30 Getting Started <strong>Emotron</strong> AB 01-4428-01r2
6. Applications<br />
This chapter contains tables giving an overview of many different<br />
applications/duties in which it is suitable to use variable<br />
speed drives from <strong>Emotron</strong>. Further on you will find<br />
application examples of the most common applications and<br />
solutions.<br />
6.1 Application overview<br />
6.1.1Pumps<br />
Challenge <strong>Emotron</strong> <strong>FDU</strong> solution Menu<br />
Dry-running, cavitation and overheating damage<br />
the pump and cause downtime.<br />
Sludge sticks to impeller when pump has been running<br />
at low speed or been stationary for a while.<br />
Reduces the pump’s efficiency.<br />
Motor runs at same speed despite varying<br />
demands in pressure/flow. Energy is lost and<br />
equipment stressed.<br />
Process inefficiency due to e.g. a blocked pipe, a<br />
valve not fully opened or a worn impeller.<br />
Water hammer damages the pump when stopped.<br />
Mechanical stress on pipes, valves, gaskets, seals.<br />
Pump Curve Protection detects deviation. Sends<br />
warning or activates safety stop.<br />
Automatic pump rinsing function: pump is set to<br />
run at full speed at certain intervals, then return<br />
to normal speed.<br />
PID continuously adapts pressure/flow to the<br />
level required. Sleep function activated when<br />
none is needed.<br />
Pump Curve Protection detects deviation. Warning<br />
is sent or safety stop activated.<br />
Smooth linear stops protect the equipment. Eliminates<br />
need for costly motorized valves.<br />
411–419, 41C1– 41C9<br />
362–368, 560, 640<br />
320, 380, 342, 354<br />
411–419, 41C1–41C9<br />
331–336<br />
6.1.2Fans<br />
Challenge <strong>Emotron</strong> <strong>FDU</strong> solution Menu<br />
Starting a fan rotating in the wrong direction can be<br />
critical, e.g. a tunnel fan in event of a fire.<br />
Draft causes turned off fan to rotate the wrong way.<br />
Starting causes high current peaks and mechanical<br />
stress.<br />
Regulating pressure/flow with dampers causes<br />
high energy consumption and equipment wear.<br />
Motor runs at same speed despite varying<br />
demands in pressure/flow. Energy is lost and<br />
equipment stressed.<br />
Process inefficiency due to e.g. a blocked filter, a<br />
damper not fully opened or a worn belt.<br />
Fan is started at low speed to ensure correct<br />
direction and proper function.<br />
Motor is gradually slowed to complete stop before<br />
starting. Avoids blown fuses and breakdown.<br />
Automatic regulation of pressure/flow with motor<br />
speed gives more exact control.<br />
PID continuously adapts to the level required.<br />
Sleep function is activated when none is needed.<br />
Load Curve Protection detects deviation. Warning<br />
is sent or safety stop activated.<br />
219, 341<br />
219, 33A, 335<br />
321, 354<br />
320, 380, 342, 354<br />
411–419, 41C1–41C9<br />
<strong>Emotron</strong> AB 01-4428-01r2 Applications 31
6.1.3Compressors<br />
Challenge <strong>Emotron</strong> <strong>FDU</strong> solution Menu<br />
Compressor is damaged when cooling media<br />
enters the compressor screw.<br />
Pressure is higher than needed, causing leaks,<br />
stress on the equipment and excessive air use.<br />
Motor runs at same speed when no air is compressed.<br />
Energy is lost and equipment stressed.<br />
Process inefficiency and energy wasted due to e.g.<br />
the compressor idling.<br />
Overload situation is quickly detected and safety<br />
stop can be activated to avoid breakdown.<br />
Load Curve Protection function detects deviation.<br />
Warning is sent or safety stop activated.<br />
PID continuously adapts to the level required.<br />
Sleep function activated when none is needed.<br />
Load Curve Protection quickly detects deviation.<br />
Warning is sent or safety stop activated.<br />
411–41A<br />
411–419, 41C1–41C9<br />
320, 380, 342, 354<br />
411–419, 41C1–41C9<br />
6.1.4Blowers<br />
Challenge <strong>Emotron</strong> <strong>FDU</strong> solution Menu<br />
Difficult to compensate for pressure fluctuations.<br />
Wasted energy and risk of production stop.<br />
Motor runs at same speed despite varying<br />
demands. Energy is lost and equipment stressed.<br />
Process inefficiency due to e.g. a broken damper, a<br />
valve not fully opened or a worn belt.<br />
PID function continuously adapts pressure to the<br />
level required.<br />
PID continuously adapts air flow to level required.<br />
Sleep function activated when none is needed.<br />
Load Curve Protection quickly detects deviation.<br />
Warning is sent or safety stop activated.<br />
320, 380<br />
320, 380, 342, 354<br />
411–419, 41C1–41C9<br />
32 Applications <strong>Emotron</strong> AB 01-4428-01r2
7. Main Features<br />
This chapter contains descriptions of the main features of<br />
the VSD.<br />
7.1 Parameter sets<br />
Parameter sets are used if an application requires different<br />
settings for different modes. For example, a machine can be<br />
used for producing different products and thus requires two<br />
or more maximum speeds and acceleration/deceleration<br />
times. With the four parameter sets different control options<br />
can be configured with respect to quickly changing the<br />
behaviour of the VSD. It is possible to adapt the VSD<br />
online to altered machine behaviour. This is based on the<br />
fact that at any desired moment any one of the four parameter<br />
sets can be activated during Run or Stop, via the digital<br />
inputs or the control panel and menu [241].<br />
Each parameter set can be selected externally via a digital<br />
input. Parameter sets can be changed during operation and<br />
stored in the control panel.<br />
NOTE: The only data not included in the parameter set is<br />
Motor data 1-4, (entered separately), language,<br />
communication settings, selected set, local remote, and<br />
keyboard locked.<br />
Define parameter sets<br />
When using parameter sets you first decide how to select different<br />
parameter sets. The parameter sets can be selected via<br />
the control panel, via digital inputs or via serial communication.<br />
All digital inputs and virtual inputs can be configured<br />
to select parameter set. The function of the digital inputs is<br />
defined in the menu [520].<br />
Fig. 37 shows the way the parameter sets are activated via<br />
any digital input configured to Set Ctrl 1 or Set Ctrl 2.<br />
11 +24 V<br />
10 Set Ctrl1<br />
16 Set Ctrl2<br />
Fig. 37 Selecting the parameter sets<br />
{<br />
Parameter Set A<br />
Run/Stop<br />
-<br />
-<br />
Torques<br />
-<br />
-<br />
Controllers<br />
-<br />
-<br />
Limits/Prot.<br />
-<br />
-Max Alarm<br />
Set B<br />
Set C<br />
Set D<br />
(NG06-F03_1)<br />
Select and copy parameter set<br />
The parameter set selection is done in menu [241], Select<br />
Set. First select the main set in menu [241], normally A.<br />
Adjust all settings for the application. Usually most parameters<br />
are common and therefore it saves a lot of work by copying<br />
set A>B in menu [242]. When parameter set A is<br />
copied to set B you only change the parameters in the set<br />
that need to be changed. Repeat for C and D if used.<br />
With menu [242], Copy Set, it is easy to copy the complete<br />
contents of a single parameter set to another parameter set.<br />
If, for example, the parameter sets are selected via digital<br />
inputs, DigIn 3 is set to Set Ctrl 1 in menu [523] and DigIn<br />
4 is set to Set Ctrl 2 in menu [524], they are activated as in<br />
Table 17.<br />
Activate the parameter changes via digital input by setting<br />
menu [241], Select Set to DigIn.<br />
Table 17<br />
Parameter set<br />
Parameter set Set Ctrl 1 Set Ctrl 2<br />
A 0 0<br />
B 1 0<br />
C 0 1<br />
D 1 1<br />
NOTE: The selection via the digital inputs is immediately<br />
activated. The new parameter settings will be activated<br />
on-line, also during Run.<br />
NOTE: The default parameter set is parameter set A.<br />
Examples<br />
Different parameter sets can be used to easily change the<br />
setup of a VSD to adapt quickly to different application<br />
requirements. For example when<br />
• a process needs optimized settings in different stages of<br />
the process, to<br />
- increase the process quality<br />
- increase control accuracy<br />
- lower maintenance costs<br />
- increase operator safety<br />
With these settings a large number of options are available.<br />
Some ideas are given here:<br />
Multi frequency selection<br />
Within a single parameter set the 7 preset references can be<br />
selected via the digital inputs. In combination with the<br />
parameter sets, 28 preset references can be selected using all<br />
4 digital inputs: DigIn1, 2 and 3 for selecting preset reference<br />
within one parameter set and DigIn 4 and DigIn 5 for<br />
selecting the parameter sets.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 33
Bottling machine with 3 different products<br />
Use 3 parameter sets for 3 different Jog reference speeds<br />
when the machine needs to be set up. The 4th parameter set<br />
can be used for “normal” remote control when the machine<br />
is running at full production.<br />
Manual - automatic control<br />
If in an application something is filled up manually and then<br />
the level is automatically controlled using PID regulation,<br />
this is solved using one parameter set for the manual control<br />
and one for the automatic control.<br />
7.1.1 One motor and one parameter<br />
set<br />
This is the most common application for pumps and fans.<br />
Once default motor M1 and parameter set A have been<br />
selected:<br />
1. Enter the settings for motor data.<br />
2. Enter the settings for other parameters e.g. inputs and<br />
outputs<br />
7.1.2 One motor and two parameter<br />
sets<br />
This application is useful if you for example have a machine<br />
running at two different speeds for different products.<br />
Once default motor M1 is selected:<br />
1. Select parameter set A in menu [241].<br />
2. Enter motor data in menu [220].<br />
3. Enter the settings for other parameters e.g. inputs and<br />
outputs.<br />
4. If there are only minor differences between the settings<br />
in the parameter sets, you can copy parameter set A to<br />
parameter set B, menu [242].<br />
5. Enter the settings for parameters e.g. inputs and outputs.<br />
Note: Do not change motor data in parameter set B.<br />
7.1.3 Two motors and two parameter<br />
sets<br />
This is useful if you have a machine with two motors that<br />
can not run at the same time, such as a cable winding<br />
machine that lifts up the reel with one motor and then turns<br />
the wheel with the other motor.<br />
One motor must stop before changing to an other motor.<br />
1. Select parameter set A in menu [241].<br />
2. Select motor M1 in menu [212].<br />
3. Enter motor data and settings for other parameters e.g.<br />
inputs and outputs.<br />
4. Select parameter set B in menu [241].<br />
5. Select M2 in menu [212].<br />
6. Enter motor data and settings for other parameters e.g.<br />
inputs and outputs.<br />
7.1.4 Autoreset at trip<br />
For several non-critical application-related failure conditions,<br />
it is possible to automatically generate a reset command<br />
to overcome the fault condition. The selection can be<br />
made in menu [250]. In this menu the maximum number of<br />
automatically generated restarts allowed can be set, see menu<br />
[251], after this the VSD will stay in fault condition because<br />
external assistance is required.<br />
Example<br />
The motor is protected by an internal protection for thermal<br />
overload. When this protection is activated, the VSD should<br />
wait until the motor is cooled down enough before resuming<br />
normal operation. When this problem occurs three times in<br />
a short period of time, external assistance is required.<br />
The following settings should be applied:<br />
• Insert maximum number of restarts; set menu [251] to<br />
3.<br />
• Activate Motor I 2 t to be automatically reset; set menu<br />
[25A] to 300 s.<br />
• Set relay 1, menu [551] to AutoRst Trip; a signal will be<br />
available when the maximum number of restarts is<br />
reached and the VSD stays in fault condition.<br />
• The reset input must be constantly activated.<br />
7.1.5 Reference priority<br />
The active speed reference signal can be programmed from<br />
several sources and functions. The table below shows the<br />
priority of the different functions with regards to the speed<br />
reference.<br />
Table 18<br />
Jog<br />
Mode<br />
Reference priority<br />
Preset<br />
Reference<br />
Motor Pot<br />
Ref. Signal<br />
On/Off On/Off On/Off Option cards<br />
On On/Off On/Off Jog Ref<br />
Off On On/Off Preset Ref<br />
Off Off On Motor pot commands<br />
34 Main Features <strong>Emotron</strong> AB 01-4428-01r2
7.1.6 Preset references<br />
The VSD is able to select fixed speeds via the control of digital<br />
inputs. This can be used for situations where the<br />
required motor speed needs to be adapted to fixed values,<br />
according to certain process conditions. Up to 7 preset references<br />
can be set for each parameter set, which can be<br />
selected via all digital inputs that are set to Preset Ctrl1, Preset<br />
Ctrl2 or Preset Ctrl3. The amount digital inputs used<br />
that are set to Preset Ctrl determines the number of Preset<br />
References available; using 1 input gives 2 speeds, using 2<br />
inputs gives 4 speeds and using 3 inputs gives 8 speeds.<br />
Example<br />
The use of four fixed speeds, at 50 / 100 / 300 / 800 rpm,<br />
requires the following settings:<br />
• Set DigIn 5 as first selection input; set [525] to Preset<br />
Ctrl1.<br />
• Set DigIn 6 as second selection input; set [526] to Preset<br />
Ctrl2.<br />
• Set menu [341], Min <strong>Speed</strong> to 50 rpm.<br />
• Set menu [362], Preset Ref 1 to 100 rpm.<br />
• Set menu [363], Preset Ref 2 to 300 rpm.<br />
• Set menu [364], Preset Ref 3 to 800 rpm.<br />
With these settings, the VSD switched on and a RUN command<br />
given, the speed will be:<br />
• 50 rpm, when both DigIn 5 and DigIn 6 are low.<br />
• 100 rpm, when DigIn 5 is high and DigIn 6 is low.<br />
• 300 rpm, when DigIn 5 is low and DigIn 6 is high.<br />
• 800 rpm, when both DigIn 5 and DigIn 6 are high.<br />
7.2 Remote control functions<br />
Operation of the Run/Stop/Enable/Reset functions<br />
As default, all the run/stop/reset related commands are programmed<br />
for remote operation via the inputs on the terminal<br />
strip (terminals 1-22) on the control board. With the<br />
function Run/Stp Ctrl [215] and Reset Control [216], this<br />
can be selected for keyboard or serial communication control.<br />
NOTE: The examples in this paragraph do not cover all<br />
possibilities. Only the most relevant combinations are<br />
given. The starting point is always the default setting<br />
(factory) of the VSD.<br />
Default settings of the Run/Stop/<br />
Enable/Reset functions<br />
The default settings are shown in Fig. 38. In this example<br />
the VSD is started and stopped with DigIn 2 and a reset<br />
after trip can be given with DigIn 8.<br />
Fig. 38 Default setting Run/Reset commands<br />
The inputs are default set for level-control. The rotation is<br />
determined by the setting of the digital inputs.<br />
Enable and Stop functions<br />
Both functions can be used separately or simultaneously.<br />
The choice of which function is to be used depends on the<br />
application and the control mode of the inputs (Level/Edge<br />
[21A]).<br />
NOTE: In Edge mode, at least one digital input must be<br />
programmed to “stop”, because the Run commands are<br />
otherwise only able to start the VSD.<br />
Enable<br />
Input must be active (HI) to allow any Run signal. If the<br />
input is made LOW, the output of the VSD is immediately<br />
disabled and the motor will coast.<br />
!<br />
RunR<br />
Reset<br />
+24 V<br />
CAUTION: If the Enable function is not<br />
programmed to a digital input, it is considered<br />
to be active internally.<br />
Stop<br />
If the input is low then the VSD will stop according to the<br />
selected stop mode set in menu [33B] Stop Mode. Fig. 39<br />
shows the function of the Enable and the Stop input and the<br />
Stop Mode=Decel [33B].<br />
To run the input must be high.<br />
NOTE: Stop Mode=Coast [33B] will give the same<br />
behaviour as the Enable input.<br />
X1<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
X<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 35
STOP<br />
(STOP=DECEL)<br />
OUTPUT<br />
SPEED<br />
ENABLE<br />
OUTPUT<br />
SPEED<br />
(06-F104_NG)<br />
(or if Spinstart is selected)<br />
Fig. 39 Functionality of the Stop and Enable input<br />
t<br />
t<br />
Stop<br />
RunL<br />
RunR<br />
Enable<br />
Reset<br />
+24 V<br />
Fig. 40 Example of wiring for Run/Stop/Enable/Reset inputs<br />
The Enable input must be continuously active in order to<br />
accept any run-right or run-left command. If both RunR<br />
and RunL inputs are active, then the VSD stops according<br />
to the selected Stop Mode. Fig. 41 gives an example of a possible<br />
sequence.<br />
X1<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
Reset and Autoreset operation<br />
If the VSD is in Stop Mode due to a trip condition, the<br />
VSD can be remotely reset by a pulse (“low” to “high” transition)<br />
on the Reset input, default on DigIn 8. Depending<br />
on the selected control method, a restart takes place as follows:<br />
Level-control<br />
If the Run inputs remain in their position the VSD will start<br />
immediately after the Reset command is given.<br />
Edge-control<br />
After the Reset command is given a new Run command<br />
must be applied to start the VSD again.<br />
Autoreset is enabled if the Reset input is continuously active.<br />
The Autoreset functions are programmed in menu Autoreset<br />
[250].<br />
NOTE: If the control commands are programmed for<br />
Keyboard control or Com, Autoreset is not possible.<br />
Run Inputs Level-controlled.<br />
The inputs are set as default for level-control. This means<br />
that an input is activated by making the input continuously<br />
“High”. This method is commonly used if, for example,<br />
PLCs are used to operate the VSD.<br />
INPUTS<br />
ENABLE<br />
STOP<br />
RUN R<br />
RUN L<br />
OUTPUT<br />
STATUS<br />
Right rotation<br />
Left rotation<br />
Standstill<br />
Fig. 41 Input and output status for level-control<br />
(06-F103new_1)<br />
Run Inputs Edge-controlled<br />
Menu [21A] Start signal Level/Edge must be set to Edge to<br />
activate edge control. This means that an input is activated<br />
by a “low” to “high” transition or vice versa.<br />
!<br />
CAUTION: Level-controlled inputs DO NOT<br />
comply with the Machine Directive, if the inputs<br />
are directly used to start and stop the machine.<br />
NOTE: Edge-controlled inputs comply with the Machine<br />
Directive (see chapter EMC and Machine Directive), if<br />
the inputs are directly used for starting and stopping the<br />
machine.<br />
The examples given in this and the following paragraphs follow<br />
the input selection shown in Fig. 40.<br />
36 Main Features <strong>Emotron</strong> AB 01-4428-01r2
See Fig. 40. The Enable and Stop input must be active continuously<br />
in order to accept any run-right or run-left command.<br />
The last edge (RunR or RunL) is valid. Fig. 42 gives<br />
an example of a possible sequence.<br />
INPUTS<br />
ENABLE<br />
STOP<br />
RUN R<br />
RUN L<br />
OUTPUT<br />
STATUS<br />
7.4 Using the Control Panel<br />
Memory<br />
Data can be copied from the VSD to the memory in the<br />
control panel and vice versa. To copy all data (including<br />
parameter set A-D and motor data) from the VSD to the<br />
control panel, select Copy to CP[244], Copy to CP.<br />
To copy data from the control panel to the VSD, enter the<br />
menu [245], Load from CP and select what you want to<br />
copy.<br />
The memory in the control panel is useful in applications<br />
with VSDs without a control panel and in applications<br />
where several variable speed drives have the same setup. It<br />
can also be used for temporary storage of settings. Use a control<br />
panel to upload the settings from one VSD and then<br />
move the control panel to another VSD and download the<br />
settings.<br />
NOTE: Load from and copy to the VSD is only possible<br />
when the VSD is in stop mode.<br />
Right rotation<br />
Left rotation<br />
Standstill<br />
(06-F94new_1)<br />
VSD<br />
Fig. 42 Input and output status for edge-control<br />
7.3 Performing an<br />
Identification Run<br />
To get the optimum performance out of your VSD/motor<br />
combination, the VSD must measure the electrical parameters<br />
(resistance of stator winding, etc.) of the connected<br />
motor. See menu [229], Motor ID-Run.<br />
Fig. 43 Copy and load parameters between VSD and control<br />
panel<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 37
7.5 Load Monitor and Process<br />
Protection [400]<br />
7.5.1 Load Monitor [410]<br />
The monitor functions enable the VSD to be used as a load<br />
monitor. Load monitors are used to protect machines and<br />
processes against mechanical overload and underload, such<br />
as a conveyer belt or screw conveyer jamming, belt failure on<br />
a fan or a pump dry running. The load is measured in the<br />
VSD by the calculated motor shaft torque. There is an overload<br />
alarm (Max Alarm and Max Pre-Alarm) and an underload<br />
alarm (Min Alarm and Min Pre-Alarm).<br />
The Basic Monitor type uses fixed levels for overload and<br />
underload (pre-)alarms over the whole speed range. This<br />
function can be used in constant load applications where the<br />
torque is not dependent on the speed, e.g. conveyor belt,<br />
displacement pump, screw pump, etc.<br />
For applications with a torque that is dependent on the<br />
speed, the Load Curve monitor type is preferred. By measuring<br />
the actual load curve of the process, characteristically<br />
over the range of minimum speed to maximum speed, an<br />
accurate protection at any speed can be established.<br />
The max and min alarm can be set for a trip condition. The<br />
pre-alarms act as a warning condition. All the alarms can be<br />
monitored on the digital or relay outputs.<br />
The autoset function automatically sets the 4 alarm levels<br />
whilst running: maximum alarm, maximum pre-alarm, minimum<br />
alarm and minimum pre-alarm.<br />
Fig. 44 gives an example of the monitor functions for constant<br />
torque applications<br />
38 Main Features <strong>Emotron</strong> AB 01-4428-01r2
.<br />
Torque [%]<br />
[4161] MaxAlarmMar (15%)<br />
[4171] MaxPreAlMar (10%)<br />
[41B]<br />
100%<br />
Default: T NOM or<br />
Autoset: T MOMENTARY<br />
[4181] MinPreAlMar (10%)<br />
[4191] MinAlarmMar (15%)<br />
Max Alarm<br />
Max PreAlarm<br />
Min Alarm<br />
Min PreAlarm<br />
Ramp-up phase<br />
[413] Ramp Alarm=On<br />
[411] Alarm Select=Max or Max0Min<br />
[4162] MaxAlarmDel (0.1s)<br />
[4172] MaxPreAlDel (0.1s)<br />
[414] Start Delay (0.2s)<br />
Stationary phase<br />
Stationary phase<br />
Ramp-down phase<br />
[413] Ramp Alarm=On or Off<br />
[413] Ramp Alarm=On or Off [413] Ramp Alarm=On<br />
[411] Alarm Select=Max or Max0Min [411] Alarm Select=Max or Max0Min [411] Alarm Select=Max or Max0Min<br />
[4162] MaxAlarmDel (0.1s)<br />
t [s]<br />
[4172] MaxPreAlDel (0.1s)<br />
Must be
7.6 Pump function<br />
7.6.1 Introduction<br />
A maximum of 4 pumps can be controlled with the standard<br />
<strong>FDU</strong> variable speed drive.<br />
If I/O Board options are installed, a maximum of 7 pumps<br />
can be controlled. The I/O Board can also be used as a general<br />
extended I/O.<br />
The Pump Control function is used to control a number of<br />
drives (pumps, fans, etc., with a maximum of 3 additional<br />
drives per I/O-board connected) of which one is always<br />
driven by the <strong>FDU</strong>. Other names for this kind of controllers<br />
are 'Cascade controller' or 'Hydrophore controller'.<br />
Depending on the flow, pressure or temperature, additional<br />
pumps can be activated via the appropriate signals by the<br />
output relays of the <strong>FDU</strong> and/or the I/O Board. The system<br />
is developed in such a way that one <strong>FDU</strong> will be the master<br />
of the system.<br />
Select relay on the control board or on an option board. The<br />
relays are set to functions for controlling pumps. In the pictures<br />
in this section, the relays are named R:Function, e.g.<br />
R:SlavePump1, which means a relay on the control board or<br />
on a option board set to function SlavePump1.<br />
PM<br />
P1 P2 P3 P4 P5 P6<br />
All additional pumps can be activated via an VSD, soft<br />
starter, Y/ Δ or D.O.L. switches.<br />
Set<br />
PRESSURE<br />
Feedback<br />
PRESSURE<br />
<strong>FDU</strong><br />
R:SlavePump1<br />
MASTER<br />
R:SlavePump2<br />
AnIn<br />
PID<br />
AnIn<br />
PM<br />
R:SlavePump3<br />
R:SlavePump4<br />
R:SlavePump5<br />
R:SlavePump6<br />
Pressure<br />
Fig. 46 Pressure control with pump control<br />
4<br />
3<br />
2<br />
1<br />
P1 P2 P3 P4 P5 P6<br />
Power<br />
Flow<br />
(50-PC-2_1)<br />
Pumps in parallel will operate as a flow controller, See Fig.<br />
45.<br />
Pumps in series will operate as a pressure controller see Fig.<br />
46. The basic control principle is shown in Fig. 47.<br />
Set FLOW<br />
Feedback<br />
FLOW<br />
<strong>FDU</strong><br />
R:SlavePump1<br />
MASTER<br />
R:SlavePump2<br />
AnIn<br />
PID<br />
AnIn<br />
R:SlavePump3<br />
R:SlavePump4<br />
R:SlavePump5<br />
R:SlavePump6<br />
NOTE: Read this instruction manual carefully before<br />
commencing installation, connecting or working with<br />
the variable speed drive.<br />
FREQUENCY (master pump P)<br />
Add pump<br />
Pressure<br />
Stop pump<br />
Power<br />
1 2 3 4<br />
Flow<br />
(50-PC-1_1)<br />
P=on<br />
P1=on P2=on P3=on P4=on P5=on P6=on<br />
FLOW /<br />
PRESSURE<br />
Fig. 45 Flow control with pump control<br />
FLOW /<br />
PRESSURE<br />
TIM E<br />
(50-PC-3_1)<br />
Fig. 47 Basic Control principle<br />
40 Main Features <strong>Emotron</strong> AB 01-4428-01r2
7.6.2 Fixed MASTER<br />
This is the default setting of the Pump Control. The <strong>FDU</strong><br />
controls the Master pump which is always running. The<br />
relay outputs start and stop the other pumps P1 to P6,<br />
depending on flow/pressure. In this configuration a maximum<br />
of 7 pumps can be controlled, see Fig. 48. To equalize<br />
the lifetime of the additional pumps it is possible to select<br />
the pumps depending on the run time history of each pump.<br />
R: SlavePump6<br />
R: SlavePump5<br />
<strong>FDU</strong><br />
R: SlavePump4<br />
R: SlavePump3<br />
MASTER<br />
R: SlavePump2<br />
R: SlavePump1<br />
R: MasterPump6<br />
R: MasterPump5<br />
R: MasterPump4<br />
R: MasterPump3<br />
R: MasterPump2<br />
R: MasterPump1<br />
(NG_50-PC-5_1)<br />
P1 P2 P3 P4 P5 P6<br />
R:SlavePump6<br />
R:SlavePump5<br />
<strong>FDU</strong> R:SlavePump4<br />
MASTER R:SlavePump3<br />
R:SlavePump2<br />
R:SlavePump1<br />
See menu:<br />
[393] to [396]<br />
[553] to [55C]<br />
(NG_50-PC-4_1)<br />
PM<br />
See menu:<br />
[393] Select <strong>Drive</strong><br />
[39H] to [39N] Run Time 1 - 6, Pump<br />
[554] to [55C] Relays<br />
Fig. 48 Fixed MASTER control<br />
P1 P2 P3 P4 P5 P6<br />
NOTE: The pumps MAY have different powers, however<br />
the MASTER pump MUST always be the largest.<br />
7.6.3 Alternating MASTER<br />
With this function the Master pump is not fixed to the <strong>FDU</strong><br />
all the time. After the VSD is powered up or started again<br />
after a stop or sleep mode the Master pump is selected via<br />
the relay set to function Master Pump. section 7.6.7 on page<br />
44 shows a detailed wiring diagram with 3 pumps. The purpose<br />
of this function is that all pumps are used equally, so<br />
the lifetime of all pumps, including the Master pump, will<br />
be equalized. Maximum 6 pumps can be controlled with<br />
this function.<br />
Fig. 49 Alternating MASTER Control<br />
NOTE: The pumps MUST have all the same power.<br />
7.6.4 Feedback 'Status' input<br />
In this example the additional pumps are controlled by an<br />
other kind of drive (e.g. soft starter, frequency inverter, etc.).<br />
The digital inputs on the I/O Board can be programmed as a<br />
"Error" input for each pump. If a drive fails the digital input<br />
will monitor this and the PUMP CONTROL will not use<br />
that particular drive anymore and automatically switch to<br />
another drive. This means that the control continues without<br />
using this (faulty) drive. This function can also be used<br />
to manually stop a particular pump for maintenance purposes,<br />
without shutting down the whole pump system. Of<br />
course the maximum flow/pressure is then limited to the<br />
maximum pump power of the remaining pumps.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 41
See menu:<br />
[529] to [52H] Digital Input<br />
[554] to [55C] Relay<br />
<strong>FDU</strong><br />
MASTER<br />
R:SlavePump3<br />
R:SlavePump2<br />
R:SlavePump1<br />
feedback<br />
inputs<br />
DI:Pump1Feedb<br />
DI:Pump2Feedb<br />
DI:Pump3Feedb<br />
other<br />
drive<br />
other<br />
drive<br />
other<br />
drive<br />
(NG_50-PC-6_1)<br />
Fig. 50 Feedback "Status" input<br />
PM<br />
P1 P2 P3<br />
7.6.5 Fail safe operation<br />
Some pump systems must always have a minimum flow or<br />
pressure level, even if the frequency inverter is tripped or<br />
damaged. So at least 1 or 2 (or maybe all) additional pumps<br />
must keep running after the inverter is powered down or<br />
tripped. This kind of "safe" pump operation can be<br />
obtained by using the NC contacts of the pump control<br />
relays. These can be programmed for each individual additional<br />
pump. In this example pumps P5 and P6 will run at<br />
maximum power if the inverter fails or is powered down.<br />
See menu:<br />
[554] to [55C] Relays<br />
[55D4] to [55DC] Mode<br />
<strong>FDU</strong><br />
MASTER<br />
R:SlavePump6<br />
R:SlavePump5<br />
R:SlavePump4<br />
R:SlavePump3<br />
R:SlavePump2<br />
R:SlavePump1<br />
(50-PC-7_1)<br />
PM<br />
P1 P2 P3 P4 P5 P6<br />
Fig. 51 Example of "Fail safe" operation<br />
42 Main Features <strong>Emotron</strong> AB 01-4428-01r2
7.6.6 PID control<br />
When using the Pump Control it is mandatory to activate<br />
the PID controller function. Analogue inputs AnIn1 to<br />
AnIn4 can be set as functions for PID set values and/or feedback<br />
values.<br />
See menu:<br />
[381] to [385]<br />
[553] to [55C]<br />
[411] to [41C]<br />
Set<br />
Value<br />
Feedback<br />
Value<br />
<strong>FDU</strong><br />
MASTER<br />
AnIn<br />
PID<br />
AnIn<br />
R:SlavePump6<br />
R:SlavePump5<br />
R:SlavePump4<br />
R:SlavePump3<br />
R:SlavePump2<br />
R:SlavePump1<br />
PM<br />
P1 P2 P3 P4 P5 P6<br />
Flow/Pressure<br />
measurement<br />
(NG_50-PC-8_1)<br />
Fig. 52 PID control<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 43
7.6.7 Wiring Alternating Master<br />
Fig. 53 and Fig. 50 show the relay functions MasterPump1-<br />
6 and SlavePump1-6. The Master and Additional contactors<br />
also interlock with each other to prevent dual powering of<br />
the pump and damage to the inverter. (K1M/K1S, K2M/<br />
K2S, K3M/K3S). Before running, the <strong>FDU</strong> will select a<br />
pump to be Master, depending on the pump run times.<br />
CAUTION: The wiring for the Alternating<br />
Master control needs special attention and<br />
! should be wired exactly as described here,<br />
to avoid destructive short circuit at the output of the<br />
inverter.<br />
PE<br />
L1<br />
L2<br />
L3<br />
PE L1 L2 L3<br />
<strong>FDU</strong><br />
U V W<br />
K1S<br />
K2S<br />
K3S<br />
K1M<br />
K2M<br />
K3M<br />
(NG_50-PC-10_1)<br />
P1<br />
3~<br />
P2<br />
3~<br />
P3<br />
3~<br />
Fig. 53 Power connections for Alternating MASTER circuit<br />
with 3 pumps<br />
~<br />
B1:R1<br />
Master<br />
Pump1<br />
B2:R1<br />
Slave<br />
Pump1<br />
B1:R2<br />
Master<br />
Pump2<br />
B2:R2<br />
Slave<br />
Pump2<br />
B1:R3<br />
Master<br />
Pump3<br />
B2:R3<br />
Slave<br />
Pump3<br />
K1S K1M K2S<br />
K2M<br />
K3S<br />
K3M<br />
K1M<br />
K1S<br />
K2M<br />
K2S<br />
K3M<br />
K3S<br />
N<br />
(NG_50-PC-11_3)<br />
Fig. 54 Control connections for Alternating MASTER circuit<br />
with 3 pumps<br />
44 Main Features <strong>Emotron</strong> AB 01-4428-01r2
7.6.8 Checklist And Tips<br />
1. Main Functions<br />
Start by choosing which of the two main functions to use:<br />
- "Alternating MASTER" function<br />
In this case the “Master” pump can be alternated, although this function needs slightly more complicated wiring than the<br />
“Fixed MASTER” function described below. The I/O Board option is necessary.<br />
- "Fixed MASTER" function:<br />
One pump is always the master, only the additional pumps alternate.<br />
Notice that there is a big difference in the wiring of the system between these main functions, so it not possible to switch<br />
between these 2 functions later on. For further information see section 7.6.2, page 41.<br />
2. Number of pumps/drives<br />
3. Pump size<br />
If the system consists of 2 or 3 pumps the I/O Board option is not needed. However, this does mean that the following<br />
functions are not then possible:<br />
- "Alternating MASTER" function<br />
- With isolated inputs<br />
With the I/O Board option installed, the maximum number of pumps is:<br />
- 6 pumps if "Alternating MASTER" function is selected. (see section 7.6.3 on page 41)<br />
- 7 pumps if "Fixed MASTER" function is selected. (see section 7.6.2, page 41)<br />
- "Alternating MASTER" function:<br />
The sizes of the pumps must be equal.<br />
- "Fixed MASTER" function:<br />
The pumps may have different power sizes, but the master pump (<strong>FDU</strong>) must always have the greatest power.<br />
4. Programming the Digital inputs<br />
If the digital inputs are used, the digital input function must be set to <strong>Drive</strong> feedback.<br />
5. Programming the Relay outputs<br />
After the Pump controller is switched on in menu [391] the number of drives (pumps, fans, etc.) must be set in menu [392]<br />
(Number of <strong>Drive</strong>s). The relays themselves must be set to the function SlavePump1-6 and if Alternate master is used,<br />
MasterPump1-6 as well.<br />
6. Equal Pumps<br />
If all pumps are equal in power size it is likely that the Upper band is much smaller than the Lower band, because the maximum<br />
pump discharge of the master pump is the same if the pump is connected to the mains (50Hz). This can give a very<br />
narrow hysteresis causing an unstable control area in the flow/pressure. By setting the maximum frequency of the inverter<br />
only slightly above 50Hz it means that the master pump has a slightly bigger pump discharge than the pump on the mains.<br />
Of course caution is essential in order to prevent the master pump running at a higher frequency for a longer period of<br />
time, which in turn prevents the master pump from overloading.<br />
7. Minimum <strong>Speed</strong><br />
With pumps and fans it is normal to use a minimum speed, because at lower speed the discharge of the pump or fan will<br />
be low until 30-50% of the nominal speed (depending on size, power, pump properties, etc.). When using a minimum<br />
speed, a much smoother and better control range of the whole system will be achieved.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 45
7.6.9 Functional Examples of Start/<br />
Stop Transitions<br />
course other start/stop equipment like a soft starter could be<br />
controlled by the relay output.<br />
Starting an additional pump<br />
This figure shows a possible sequence with all levels and<br />
functions involved when a additional pump is started by<br />
means of the pump control relays. The starting of the second<br />
pump is controlled by one of the relay outputs. The<br />
relay in this example starts the pump directly on line. Of<br />
Flow Set view ref. [310]<br />
Feedback Flow<br />
time<br />
<strong>Speed</strong><br />
Master pump<br />
Max speed<br />
[343]<br />
Upper band<br />
Transition <strong>Speed</strong> Start<br />
[39E]<br />
Min speed<br />
[341]<br />
Lower band<br />
Start delay [399]<br />
Settle time start [39D]<br />
time<br />
2nd pump<br />
<strong>Speed</strong><br />
Start ramp depends<br />
on start method<br />
Start command<br />
time<br />
Fig. 55 Time sequence starting an additional pump<br />
46 Main Features <strong>Emotron</strong> AB 01-4428-01r2
Stopping an additional pump<br />
This figure shows a possible sequence with all levels and<br />
functions involved when an additional pump is stopped by<br />
means of the pump control relays. The stopping of the second<br />
pump is controlled by one of the relay outputs. The<br />
relay in this example stops the pump directly on line. Of<br />
course other start/stop equipment like a soft starter could be<br />
controlled by the relay output.<br />
Set view ref. [310]<br />
Feedback Flow<br />
time<br />
<strong>Speed</strong><br />
Master pump<br />
Max speed<br />
[343]<br />
Upper band<br />
Transition <strong>Speed</strong> Stop<br />
[39G]<br />
Min speed<br />
[341]<br />
Lower band<br />
Stop delay [39A]<br />
Settle time stop [39F]<br />
time<br />
2nd pump<br />
<strong>Speed</strong><br />
Stop ramp depends<br />
on start method<br />
Stop command<br />
time<br />
(NG_50-PC-20_1)<br />
Fig. 56 Time sequence stopping an additional pump<br />
<strong>Emotron</strong> AB 01-4428-01r2 Main Features 47
48 Main Features <strong>Emotron</strong> AB 01-4428-01r2
8. EMC and Machine Directive<br />
8.1 EMC standards<br />
The variable speed drive complies with the following standards:<br />
EN(IEC)61800-3:2004 Adjustable speed electronic power<br />
drive systems, part 3, EMC product standards:<br />
Standard: category C3, for systems of rated supply voltage<<br />
1000 VAC, intended for use in the second environment.<br />
Optional: Category C2, for systems of rated supply voltage<br />
50 EMC and Machine Directive <strong>Emotron</strong> AB 01-4428-01r2
9. Operation via the Control Panel<br />
This chapter describes how to use the control panel. The<br />
VSD can be delivered with a control panel or a blank panel.<br />
9.1 General<br />
The control panel displays the status of the VSD and is used<br />
to set all the parameters. It is also possible to control the<br />
motor directly from the control panel. The control panel<br />
can be built-in or located externally via serial communication.<br />
The VSD can be ordered without the control panel.<br />
Instead of the control panel there will be a blank panel.<br />
NOTE: The VSD can run without the control panel being<br />
connected. However the settings must be such that all<br />
control signals are set for external use.<br />
9.2 The control panel<br />
PREV NEXT ESC<br />
Fig. 57 Control panel<br />
9.2.1 The display<br />
The display is back lit and consists of 2 rows, each with<br />
space for 16 characters. The display is divided into six areas.<br />
The different areas in the display are described below:<br />
A<br />
LOC/<br />
REM<br />
B<br />
RESET<br />
ENTER<br />
C<br />
221T<br />
Motor Volt<br />
StpA<br />
M1: 400V<br />
LC Display<br />
LEDs<br />
Control Keys<br />
Toggle Key<br />
Function Keys<br />
Area A: Shows the actual menu number (3 or 4<br />
digits).<br />
Area B Shows if the menu is in the toggle loop or the<br />
VSD is set for Local operation.<br />
Area C: Shows the heading of the active menu.<br />
Area D: Shows the status of the VSD (3 digits).<br />
The following status indications are possible:<br />
Acc : Acceleration<br />
Dec : Deceleration<br />
I 2 t : Active I 2 t protection<br />
Run : Motor runs<br />
Trp : Tripped<br />
Stp : Motor is stopped<br />
VL : Operating at Voltage limit<br />
SL : Operating at <strong>Speed</strong> limit<br />
CL : Operating at Current limit<br />
TL : Operating at Torque limit<br />
OT : Operating at Temperature Limit<br />
LV : Operating at Low Voltage<br />
Sby : Operating from Standby power supply<br />
SST : Operating Safe Stop, is blinking when<br />
activated<br />
LCL : Operating with low cooling liquid level<br />
Area E: Shows active parameter set and if it is a motor<br />
parameter.<br />
Area F: Shows the setting or selection in the active menu.<br />
This area is empty at the 1st level and 2nd level<br />
menu. This area also shows warnings and alarm<br />
messages.<br />
300 Process Appl<br />
StpA<br />
Fig. 59 Example 1st level menu<br />
220 Motor Data<br />
StpA<br />
Fig. 60 Example 2nd level menu<br />
221 Motor Volt<br />
Stp M1: 400V<br />
A<br />
Fig. 61 Example 3d level menu<br />
D<br />
E<br />
Fig. 58 The display<br />
F<br />
4161 Max Alarm<br />
Stp 0.1s<br />
A<br />
Fig. 62 Example 4th level menu<br />
<strong>Emotron</strong> AB 01-4428-01r2 Operation via the Control Panel 51
9.2.2 Indications on the display<br />
The display can indicate +++ or - - - if a parameter is out of<br />
range. In the VSD there are parameters which are dependent<br />
on other parameters. For example, if the speed reference is<br />
500 and the maximum speed value is set to a value below<br />
500, this will be indicated with +++ on the display. If the<br />
minimum speed value is set over 500, - - - is displayed.<br />
Table 20<br />
RESET<br />
Control keys<br />
RUN L:<br />
STOP/RESET:<br />
gives a start with<br />
left rotation<br />
stops the motor or resets<br />
the VSD after a trip<br />
9.2.3 LED indicators<br />
The symbols on the control panel have the following functions:<br />
Run<br />
Green<br />
Fig. 63 LED indications<br />
Table 19<br />
Symbol<br />
POWER<br />
(green)<br />
LED indication<br />
Function<br />
ON BLINKING OFF<br />
Power on ---------------- Power off<br />
TRIP (red) VSD tripped Warning/Limit No trip<br />
RUN<br />
(green)<br />
Motor shaft<br />
rotates<br />
Trip<br />
Red<br />
Motor speed<br />
increase/<br />
decrease<br />
Power<br />
Green<br />
Motor<br />
stopped<br />
NOTE: If the control panel is built in, the back light of the<br />
display has the same function as the Power LED in Table<br />
19 (Blank panel LEDs).<br />
9.2.4 Control keys<br />
The control keys are used to give the Run, Stop or Reset<br />
commands directly. As default these keys are disabled, set for<br />
remote control. Activate the control keys by selecting Keyboard<br />
in the menus Ref Control [214] and Reset Ctrl [216].<br />
If the Enable function is programmed on one of the digital<br />
inputs, this input must be active to allow Run/Stop commands<br />
from the control panel.<br />
RUN R:<br />
gives a start with<br />
right rotation<br />
NOTE: It is not possible to simultaneously activate the<br />
Run/Stop commands from the keyboard and remotely<br />
from the terminal strip (terminals 1-22).<br />
9.2.5 The Toggle and Loc/Rem Key<br />
This key has two functions: Toggle and<br />
switching between Loc/Rem function.<br />
LOC/ Press one second to use the toggle function<br />
REM<br />
Press and hold the toggle key for more than<br />
five seconds to switch between Local and Remote function,<br />
depending on the settings in [2171] and [2172].<br />
When editing values, the toggle key can be used to change<br />
the sign of the value, see section 9.5, page 55.<br />
Toggle function<br />
Using the toggle function makes it possible to easily step<br />
through selected menus in a loop. The toggle loop can contain<br />
a maximum of ten menus. As default the toggle loop<br />
contains the menus needed for Quick Setup. You can use the<br />
toggle loop to create a quick-menu for the parameters that<br />
are most importance to your specific application.<br />
NOTE: Do not keep the Toggle key pressed for more than<br />
five seconds without pressing either the +, - or Esc key,<br />
as this may activate the Loc/Rem function of this key<br />
instead. See menu [217].<br />
Add a menu to the toggle loop<br />
1. Go to the menu you want to add to the loop.<br />
2. Press the Toggle key and keep it pressed while pressing<br />
the + key.<br />
Delete a menu from the toggle loop<br />
1. Go to the menu you want to delete using the toggle key.<br />
2. Press the Toggle key and keep it pressed while pressing<br />
the - key.<br />
Delete all menus from the toggle loop<br />
1. Press the Toggle key and keep it pressed while pressing<br />
the Esc key.<br />
2. Confirm with Enter. The menu Preferred view [100] is<br />
displayed.<br />
52 Operation via the Control Panel <strong>Emotron</strong> AB 01-4428-01r2
Default toggle loop<br />
Fig. 64 shows the default toggle loop. This loop contains the<br />
necessary menus that need to be set before starting. Press<br />
Toggle to enter menu [211] then use the Next key to enter<br />
the sub menus [212] to [21A] and enter the parameters.<br />
When you press the Toggle key again, menu [221] is displayed.<br />
100<br />
511 Toggle loop 211<br />
341<br />
LOC/<br />
REM<br />
331<br />
213<br />
221<br />
212<br />
Sub menus<br />
NEXT<br />
222<br />
Sub menus<br />
status of the VSD will not change, e.g. Run/Stop conditions<br />
and the actual speed will remain exactly the same. When the<br />
VSD is set to Local operation, the display will show L in<br />
area B in the display.<br />
The VSD will be started and stopped using the keys on the<br />
control panel. The reference signal can be controlled using<br />
the + and - keys on the keyboard, when in the menu [310]<br />
according to the selection in Keyboard Reference menu<br />
[369].<br />
Remote mode<br />
When the VSD is switched to REMOTE operation, the<br />
VSD will be controlled according to selected control methods<br />
in the menu’s Reference Control [214], Run/Stop Control<br />
[215] and Reset Control [216]. The actual operation<br />
status of the VSD will reflect the status and settings of the<br />
programmed control selections, e.g. Start/Stop status and<br />
settings of the programmed control selections, acceleration<br />
or deceleration speed according to the selected reference<br />
value in the menu Acceleration Time [331] / Deceleration<br />
Time [332].<br />
To monitor the actual Local or Remote status of the VSD<br />
control, a “Loc/Rem” function is available on the Digital<br />
Outputs or Relays. When the VSD is set to Local, the signal<br />
on the DigOut or Relay will be active high, in Remote the<br />
signal will be inactive low. See menu Digital Outputs [540]<br />
and Relays [550].<br />
NEXT<br />
228<br />
Fig. 64 Default toggle loop<br />
Indication of menus in toggle loop<br />
Menus included in the toggle loop are indicated with a<br />
in area B in the display.<br />
Loc/Rem function<br />
The Loc/Rem function of this key is disabled as default.<br />
Enable the function in menu [2171] and/or [2172].<br />
With the function Loc/Rem you can change between local<br />
and remote control of the VSD from the control panel. The<br />
function Loc/Rem can also be changed via the DigIn, see<br />
menu Digital inputs [520]<br />
Change control mode<br />
1. Press the Loc/Rem key for five seconds, until Local? or<br />
Remote? is displayed.<br />
2. Confirm with Enter.<br />
3. Cancel with Esc.<br />
Local mode<br />
Local mode is used for temporary operation. When switched<br />
to LOCAL operation, the VSD is controlled via the defined<br />
Local operation mode, i.e. [2171] and [2172]. The actual<br />
T<br />
<strong>Emotron</strong> AB 01-4428-01r2 Operation via the Control Panel 53
9.2.6 Function keys<br />
The function keys operate the menus and are also used for<br />
programming and read-outs of all the menu settings.<br />
Table 21<br />
ENTER<br />
ESC<br />
Function keys<br />
ENTER key:<br />
ESCAPE key:<br />
- step to a lower menu<br />
level<br />
- confirm a changed<br />
setting<br />
- step to a higher<br />
menu level<br />
- ignore a changed<br />
setting, without<br />
confirming<br />
PREV<br />
NEXT<br />
Fig. 65 Menu structure<br />
9.3 The menu structure<br />
The menu structure consists of 4 levels:<br />
Main Menu<br />
1st level<br />
2nd level<br />
3rd level<br />
4th level<br />
PREVIOUS key:<br />
NEXT key:<br />
- key:<br />
+ key:<br />
- step to a previous<br />
menu within the same<br />
level<br />
- go to more significant<br />
digit in edit mode<br />
- step to a next menu<br />
within the same level<br />
- go to less significant<br />
digit in edit mode<br />
- decrease a value<br />
- change a selection<br />
- increase a value<br />
- change a selection<br />
The first character in the menu number.<br />
The second character in the menu number.<br />
The third character in the menu number.<br />
The fourth character in the menu number.<br />
This structure is consequently independent of the number<br />
of menus per level.<br />
For instance, a menu can have one selectable menu (Set/<br />
View Reference Value [310]), or it can have 17 selectable<br />
menus (menu <strong>Speed</strong>s [340]).<br />
4161<br />
4162<br />
Fig. 66 Menu structure<br />
NG_06-F28<br />
9.3.1 The main menu<br />
This section gives you a short description of the functions in<br />
the Main Menu.<br />
100 Preferred View<br />
Displayed at power-up. It displays the actual process value as<br />
default. Programmable for many other read-outs.<br />
200 Main Setup<br />
Main settings to get the VSD operable. The motor data settings<br />
are the most important. Also option utility and settings.<br />
300 Process and Application Parameters<br />
Settings more relevant to the application such as Reference<br />
<strong>Speed</strong>, torque limitations, PID control settings, etc.<br />
400 Shaft Power Monitor and Process<br />
Protection<br />
The monitor function enables the VSD to be used as a load<br />
monitor to protect machines and processes against mechanical<br />
overload and underload.<br />
NOTE: If there are more than 10 menus within one level,<br />
the numbering continues in alphabetic order.<br />
54 Operation via the Control Panel <strong>Emotron</strong> AB 01-4428-01r2
500 Inputs/Outputs and Virtual<br />
Connections<br />
All settings for inputs and outputs are entered here.<br />
600 Logical Functions and Timers<br />
All settings for conditional signal are entered here.<br />
700 View Operation and Status<br />
Viewing all the operational data like frequency, load, power,<br />
current, etc.<br />
800 View Trip Log<br />
Viewing the last 10 trips in the trip memory.<br />
900 Service Information and VSD Data<br />
Electronic type label for viewing the software version and<br />
VSD type.<br />
9.4 Programming during<br />
operation<br />
Most of the parameters can be changed during operation<br />
without stopping the VSD. Parameters that can not be<br />
changed are marked with a lock symbol in the display.<br />
selected character blink. Move the cursor using the Prev or<br />
Next keys. When you press the + or - keys, the character at<br />
the cursor position will increase or decrease. This alternative<br />
is suitable when you want to make large changes, i.e. from 2<br />
s to 400 s.<br />
To change the sign of the value, press the toggle key. This<br />
makes it possible to enter negative values.<br />
Example: When you press Next the 4 will blink.<br />
331 Acc Time<br />
StpA<br />
4.00s<br />
Blinking<br />
Press Enter to save the setting and Esc to leave the edit<br />
mode.<br />
9.6 Copy current parameter to<br />
all sets<br />
When a parameter is displayed, press the Enter key for 5 seconds.<br />
Now the text To all sets? is displayed. Press Enter to<br />
copy the setting for current parameter to all sets.<br />
NOTE: If you try to change a function during operation<br />
that only can be changed when the motor is stopped, the<br />
message “Stop First” is displayed.<br />
9.5 Editing values in a menu<br />
Most values in the second row in a menu can be changed in<br />
two different ways. Enumerated values like the baud rate can<br />
only be changed with alternative 1.<br />
2621 Baudrate<br />
Stp 38400<br />
Alternative 1<br />
When you press the + or - keys to change a value, the cursor<br />
is blinking to the left in the display and the value is increased<br />
or decreased when you press the appropriate key. If you keep<br />
the + or - keys pressed, the value will increase or decrease<br />
continuously. When you keep the key pressed the change<br />
speed will increase. The Toggle key is used to change the<br />
sign of the entered value. The sign of the value will also<br />
change when zero is passed. Press Enter to confirm the value.<br />
331 Acc Time<br />
Stp A <strong>2.0</strong>0s<br />
Blinking<br />
Alternative 2<br />
Press the + or - key to enter edit mode. Then press the Prev<br />
or Next key to move the cursor to the right most position of<br />
the value that should be changed. The cursor will make the<br />
<strong>Emotron</strong> AB 01-4428-01r2 Operation via the Control Panel 55
9.7 Programming example<br />
This example shows how to program a change of the Acc.<br />
Time set from <strong>2.0</strong> s to 4.0 s.<br />
The blinking cursor indicates that a change has taken place<br />
but is not saved yet. If at this moment, the power fails, the<br />
change will not be saved.<br />
Use the ESC, Prev, Next or the Toggle keys to proceed and<br />
to go to other menus.<br />
100 0rpm<br />
Stp A 0.0A<br />
NEXT<br />
200 MAIN SETUP<br />
StpA<br />
Menu 100 appears<br />
after power-up.<br />
Press Next for menu<br />
[200].<br />
NEXT<br />
300 Process<br />
StpA<br />
Press Next for menu<br />
[300].<br />
ENTER<br />
310 Set/View Ref<br />
StpA<br />
Press Enter for menu<br />
[310].<br />
NEXT<br />
330 Run/Stop<br />
StpA<br />
Press Next two times<br />
for menu [330].<br />
ENTER<br />
331 Acc Time<br />
StpA<br />
<strong>2.0</strong>0s<br />
Press Enter for menu<br />
[331].<br />
331 Acc Time<br />
Stp A <strong>2.0</strong>0s<br />
Blinking<br />
Keep key pressed<br />
until desired value has<br />
been reached.<br />
ENTER<br />
331 Acc Time<br />
StpA<br />
4.00s<br />
Fig. 67 Programming example<br />
Save the changed<br />
value by pressing<br />
Enter.<br />
56 Operation via the Control Panel <strong>Emotron</strong> AB 01-4428-01r2
10. Serial communication<br />
The VSD provides possibility for different types of serial<br />
communication.<br />
• Modbus RTU via RS232/485<br />
• Fieldbuses as Profibus DP and DeviceNet<br />
• Industrial Ethernet type Modbus/TCP<br />
10.1 Modbus RTU<br />
The VSD has an asynchronous serial communication interface<br />
behind the control panel. The protocol used for data<br />
exchange is based in the Modbus RTU protocol, originally<br />
developed by Modicon. the physical connection is RS232.<br />
The VSD acts as a slave with address 1 in a master-slave configuration.<br />
The communication is half-duplex. It has a<br />
standard no return zero (NRZ) format.<br />
The baud rate is fixed to 9600.<br />
The character frame format (always 11 bits) has:<br />
• one start bit<br />
• eight data bits<br />
• two stop bits<br />
• no parity<br />
It is possible to temporarily connect a personal computer<br />
with for example the software EmoSoftCom (programming<br />
and monitoring software) to the RS232 connector on the<br />
control panel. This can be useful when copying parameters<br />
between variable speed drives etc. For permanent connection<br />
of a personal computer you have to use one of the communication<br />
option boards.<br />
NOTE: This RS232 port is not isolated.<br />
Fig. 68 Mounting frame for the control panel<br />
10.2 Parameter sets<br />
Communication information for the different parameter<br />
sets.<br />
The different parameter sets in the VSD have the following<br />
DeviceNet instance numbers and Profibus slot/index numbers:<br />
Parameter<br />
set<br />
Modbus/DeviceNet<br />
Instance number<br />
Profibus<br />
Slot/Index<br />
A 43001–43556 168/160 to 170/205<br />
B 44001–44529 172/140 to 174/185<br />
C 45001–45529 176/120 to 178/165<br />
D 46001–46529 180/100 to 182/145<br />
Correct and safe use of a RS232 connection<br />
depends on the ground pins of both ports<br />
being the same potential. Problems can<br />
occur when connecting two ports of e.g.<br />
machinery and computers where both ground pins are<br />
not the same potential. This may cause hazardous<br />
ground loops that can destroy the RS232 ports.<br />
The control panel RS232 connection is not galvanic<br />
isolated.<br />
Parameter set A contains parameters 43001 to 43556. The<br />
parameter sets B, C and D contains the same type of information.<br />
For example parameter 43123 in parameter set A<br />
contain the same type of information as 44123 in parameter<br />
set B.<br />
A DeviceNet instance number can easily be converted into a<br />
Profibus slot/index number according to description in section<br />
section 11.8.2, page 148.<br />
The optional RS232/485 card from <strong>Emotron</strong> is galvanic<br />
isolated.<br />
Note that the control panel RS232 connection can<br />
safely be used in combination with commercial available<br />
isolated USB to RS232 converters.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Serial communication 57
10.3 Motor data<br />
Communication information for the different motors.<br />
Motor<br />
Modbus/DeviceNet<br />
Instance number<br />
Profibus<br />
Slot/Index<br />
M1 43041–43048 168/200 to 168/207<br />
M2 44041–44048 172/180 to 174/187<br />
M3 45041–45048 176/160 to 176/167<br />
M4 46041–46048 180/140 to 180/147<br />
M1 contains parameters 43041 to 43048. The M2, M3, and<br />
M4 contains the same type of information. For example<br />
parameter 43043 in motor M1 contain the same type of<br />
information as 44043 in M2.<br />
A DeviceNet instance number can easily be converted into a<br />
Profibus slot/index number according to description in section<br />
section 11.8.2, page 148.<br />
10.4 Start and stop commands<br />
Set start and stop commands via serial communication.<br />
Modbus/DeviceNet<br />
Instance number<br />
Integer<br />
value<br />
42901 0 Reset<br />
42902 1<br />
42903 2 RunR<br />
42904 3 RunL<br />
Function<br />
Run, active together with<br />
either RunR or RunL to<br />
perform start.<br />
10.5 Reference signal<br />
The reference value is set in modbus number 42905. 0-4000<br />
h corresponds to 0-100% of actual reference value.<br />
10.6 Description of the EInt<br />
formats<br />
Modbus parameters can have different formats e.g. a standard<br />
unsigned/signed integer, or eint. EInt, which is described<br />
below. All parameters written to a register may be rounded<br />
to the number of significant digits used in the internal system.<br />
If a parameter is in Eint format, the 16 bit number should<br />
be interpreted like this:<br />
F EEEE MMMMMMMMMMM<br />
F<br />
Format bit:<br />
0=Unsinged integer mode,<br />
1=Eint mode<br />
EEEE<br />
2 complement signed<br />
exponent<br />
MMMMMMMMMMM 2 complement signed<br />
mantissa.<br />
If the format bit is 0, then can a positive number 0-32767 be<br />
represented by bit 0-14.<br />
If the format bit is 1, then is the number interpreted as this:<br />
Value = M * 10^E<br />
Example<br />
If you write the value 1004 to a register and this register has<br />
3 significant digits, it will be stored as 1000.<br />
In the <strong>Emotron</strong> floating point format (F=1), one 16-bit<br />
word is used to represent large (or very small numbers) with<br />
3 significant digits.<br />
If data is read or written as a fixed point (i.e. no decimals)<br />
number between 0-32767, the <strong>Emotron</strong> 15-bit fixed point<br />
format (F=0) may be used.<br />
F=Format. 1=<strong>Emotron</strong> floating point format, 0=15 bit<br />
<strong>Emotron</strong> 15-bit fixed point format.<br />
The matrix below describes the contents of the 16-bit word<br />
for the two different EInt formats:<br />
B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0<br />
F=1 e3 e2 e1 e0 m10 m9 m8 m7 m6 m5 m4 m3 m2 m1 m0<br />
F=0 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0<br />
58 Serial communication <strong>Emotron</strong> AB 01-4428-01r2
Example of <strong>Emotron</strong> floating point format<br />
e3-e0 4-bit signed exponent.<br />
-8..+7 (binary 1000 .. 0111)<br />
m10-m0 11-bit signed mantissa.<br />
-1024..+1023 (binary<br />
10000000000..01111111111)<br />
A signed number should be represented as a two complement<br />
binary number, like below:<br />
Value Binary<br />
-8 1000<br />
-7 1001<br />
..<br />
-2 1110<br />
-1 1111<br />
0 0000<br />
1 0001<br />
2 0010<br />
..<br />
6 0110<br />
7 0111<br />
The value represented by the EInt floating point format is<br />
m·10 e .<br />
To convert a value from the EInt floating point format to a<br />
floating point value, use the formula above.<br />
To convert a floating point value to the EInt floating point<br />
format, see the code float_to_eint below.<br />
Example<br />
The number 1.23 would be represented by this in EInt<br />
F EEEE MMMMMMMMMMM<br />
1 1110 00001111011<br />
F=1 -> Eint<br />
E=-2<br />
M=123<br />
The value is then 123x10 -2 = 1.23<br />
<strong>Emotron</strong> AB 01-4428-01r2 Serial communication 59
Programming example:<br />
typedef struct<br />
{<br />
int m:11; // mantissa, -1024..1023<br />
int e: 4; // exponent -8..7<br />
unsigned int f: 1; // format, 1->special emoint format<br />
} eint16;<br />
//---------------------------------------------------------------------------<br />
unsigned short int float_to_eint16(float value)<br />
{<br />
eint16 etmp;<br />
int dec=0;<br />
while (floor(value) != value && dec=0 && value=-1000 && value=0)<br />
etmp.m=1; // Set sign<br />
else<br />
etmp.m=-1; // Set sign<br />
value=fabs(value);<br />
while (value>1000)<br />
{<br />
etmp.e++; // increase exponent<br />
value=value/10;<br />
}<br />
value+=0.5; // round<br />
etmp.m=etmp.m*value; // make signed<br />
}<br />
Rreturn (*(unsigned short int *)&etmp);<br />
}<br />
//---------------------------------------------------------------------------<br />
float eint16_to_float(unsigned short int value)<br />
{<br />
float f;<br />
eint16 evalue;<br />
evalue=*(eint16 *)&value;<br />
if (evalue.f)<br />
{<br />
if (evalue.e>=0)<br />
f=(int)evalue.m*pow10(evalue.e);<br />
else<br />
f=(int)evalue.m/pow10(abs(evalue.e));<br />
}<br />
else<br />
f=value;<br />
return f;<br />
}<br />
//---------------------------------------------------------------------------<br />
60 Serial communication <strong>Emotron</strong> AB 01-4428-01r2
Example <strong>Emotron</strong> 15-bit fixed point format<br />
The value 7<strong>2.0</strong> can be represented as the fixed point number<br />
72. It is within the range 0-32767, which means that the 15-<br />
bit fixed point format may be used.<br />
The value will then be represented as:<br />
B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0<br />
0 0 0 0 0 0 0 0 0 1 0 0 1 0 0 0<br />
Where bit 15 indicates that we are using the fixed point format<br />
(F=0).<br />
<strong>Emotron</strong> AB 01-4428-01r2 Serial communication 61
62 Serial communication <strong>Emotron</strong> AB 01-4428-01r2
11. Functional Description<br />
This chapter describes the menus and parameters in the software.<br />
You will find a short description of each function and<br />
information about default values, ranges, etc. There are also<br />
tables containing communication information. You will find<br />
the Modbus, DeviceNet and Fieldbus address for each<br />
parameter as well as the enumeration for the data.<br />
NOTE: Functions marked with the sign<br />
changed during Run Mode.<br />
Description of table layout<br />
Default:<br />
Selection or<br />
range<br />
cannot be<br />
Resolution of settings<br />
The resolution for all range settings described in this chapter<br />
is 3 significant digits. Exceptions are speed values which are<br />
presented with 4 significant digits. Table 22 shows the resolutions<br />
for 3 significant digits.<br />
Table 22<br />
Integer value of<br />
selection<br />
Description<br />
3 Digit Resolution<br />
0.01-9.99 0.01<br />
10.0-99.9 0.1<br />
100-999 1<br />
1000-9990 10<br />
10000-99900 100<br />
<br />
Menu no. Menu name<br />
Status Selected value<br />
11.1 Preferred View [100]<br />
This menu is displayed at every power-up. During operation,<br />
the menu [100] will automatically be displayed when<br />
the keyboard is not operated for 5 minutes. The automatic<br />
return function will be switched off when the Toggle and<br />
Stop key is pressed simultaneously. As default it displays the<br />
actual current.<br />
100 (1st Line)<br />
Stp A (2nd Line)<br />
Fig. 69 Display functions<br />
11.1.1 1st Line [110]<br />
Sets the content of the upper row in the menu [100] Preferred<br />
View.<br />
Default:<br />
Dependent on menu<br />
Process Val<br />
Process Val 0 Process value<br />
<strong>Speed</strong> 1 <strong>Speed</strong><br />
Torque 2 Torque<br />
Process Ref 3 Process reference<br />
Shaft Power 4 Shaft power<br />
El Power 5 Electrical power<br />
Current 6 Current<br />
Output volt 7 Output voltage<br />
Frequency 8 Frequency<br />
DC Voltage 9 DC voltage<br />
Heatsink Tmp 10 Heatsink temperature<br />
Motor Temp 11 Motor temperature<br />
VSD Status 12 VSD status<br />
Run Time 13 Run Time<br />
Energy 14 Energy<br />
Mains Time 15 Mains time<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43001<br />
Profibus slot/index 168/160<br />
Fieldbus format<br />
Modbus format<br />
110 1st Line<br />
StpA<br />
Process Val<br />
UInt<br />
UInt<br />
100 0rpm<br />
Stp A 0.0A<br />
Menu [100], Preferred View displays the settings made in<br />
menu [110], 1st line, and [120], 2nd line. See Fig. 69.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 63
11.1.2 2nd Line [120]<br />
Sets the content of the lower row in the menu [100] Preferred<br />
View. Same selection as in menu [110].<br />
Default:<br />
Current<br />
11.2 Main Setup [200]<br />
The Main Setup menu contains the most important settings<br />
to get the VSD operational and set up for the application. It<br />
includes different sub menus concerning the control of the<br />
unit, motor data and protection, utilities and automatic<br />
resetting of faults. This menu will instantaneously be<br />
adapted to build in options and show the required settings.<br />
11.2.1 Operation [210]<br />
Selections concerning the used motor, VSD mode, control<br />
signals and serial communication are described in this submenu<br />
and is used to set the VSD up for the application.<br />
Language [211]<br />
Select the language used on the LC Display. Once the language<br />
is set, this selection will not be affected by the Load<br />
Default command.<br />
Default:<br />
English<br />
English 0 English selected<br />
Svenska 1 Swedish selected<br />
Nederlands 2<br />
Dutch selected<br />
Deutsch 3 German selected<br />
Français 4 French selected<br />
Español 5 Spanish selected<br />
Руccкий 6 Russian selected<br />
Italiano 7 Italian selected<br />
Česky 8 Czech selected<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43011<br />
Profibus slot/index 168/170<br />
Fieldbus format<br />
Modbus format<br />
120 2nd Line<br />
StpA<br />
Current<br />
211 Language<br />
Stp A English<br />
UInt<br />
UInt<br />
Select Motor [212]<br />
This menu is used if you have more than one motor in your<br />
application. Select the motor to define. It is possible to<br />
define up to four different motors, M1 to M4, in the VSD.<br />
Default:<br />
M1 0<br />
M2 1<br />
M3 2<br />
M4 3<br />
M1<br />
Communication information<br />
<strong>Drive</strong> Mode [213]<br />
This menu is used to set the control mode for the motor.<br />
Settings for the reference signals and read-outs is made in<br />
menu Process source, [321].<br />
• V/Hz Mode (output speed [712] in rpm) .<br />
Communication information<br />
Motor Data is connected to selected<br />
motor.<br />
Modbus Instance no/DeviceNet no: 43012<br />
Profibus slot/index 168/171<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
V/Hz 2<br />
V/Hz<br />
UInt<br />
UInt<br />
All control loops are related to frequency<br />
control. In this mode multi-motor applications<br />
are possible.<br />
NOTE: All the functions and menu readouts<br />
with regard to speed and rpm (e.g.<br />
Max <strong>Speed</strong> = 1500 rpm, Min <strong>Speed</strong>=0<br />
rpm, etc.) remain speed and rpm,<br />
although they represent the output<br />
frequency.<br />
Modbus Instance no/DeviceNet no: 43013<br />
Profibus slot/index 168/172<br />
Fieldbus format<br />
Modbus format<br />
212 Select Motor<br />
StpA<br />
M1<br />
213 <strong>Drive</strong> Mode<br />
StpA<br />
V/Hz<br />
UInt<br />
UInt<br />
64 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Reference control [214]<br />
To control the speed of the motor, the VSD needs a reference<br />
signal. This reference signal can be controlled by a<br />
remote source from the installation, the keyboard of the<br />
VSD, or by serial or fieldbus communication. Select the<br />
required reference control for the application in this menu.<br />
Default:<br />
Remote 0<br />
Keyboard 1<br />
Com 2<br />
Option 3<br />
Remote<br />
Communication information<br />
The reference signal comes from the analogue<br />
inputs of the terminal strip (terminals<br />
1-22).<br />
Reference is set with the + and - keys on<br />
the Control Panel. Can only be done in<br />
menu Set/View reference [310].<br />
The reference is set via the serial communication<br />
(RS 485, Fieldbus.) See section<br />
section 10.5 for further information.<br />
The reference is set via an option. Only<br />
available if the option can control the reference<br />
value.<br />
NOTE: If the reference is switched from Remote to<br />
Keyboard, the last remote reference value will be the<br />
default value for the control panel.<br />
Modbus Instance no/DeviceNet no: 43014<br />
Profibus slot/index 168/173<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
Run/Stop Control [215]<br />
This function is used to select the source for run and stop<br />
commands. Start/stop via analogue signals can be achieved<br />
by combining a few functions. This is described in the<br />
Chapter 7. page 33.<br />
Default:<br />
214 Ref Control<br />
StpA<br />
Remote<br />
215 Run/Stp Ctrl<br />
StpA<br />
Remote<br />
Remote<br />
Remote 0<br />
The start/stop signal comes from the digital<br />
inputs of the terminal strip (terminals 1-22).<br />
Keyboard 1 Start and stop is set on the Control Panel.<br />
Com 2<br />
The start/stop is set via the serial communication<br />
(RS 485, Fieldbus.) See Fieldbus or<br />
RS232/485 option manual for details.<br />
Option 3 The start/stop is set via an option.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43015<br />
Profibus slot/index 168/174<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Reset Control [216]<br />
When the VSD is stopped due to a failure, a reset command<br />
is required to make it possible to restart the VSD. Use this<br />
function to select the source of the reset signal.<br />
Default:<br />
Remote 0<br />
Keyboard 1<br />
Com 2<br />
Remote +<br />
Keyb<br />
Com +<br />
Keyb<br />
Rem+Keyb<br />
+Com<br />
3<br />
4<br />
5<br />
Option 6<br />
Remote<br />
Communication information<br />
216 Reset Ctrl<br />
StpA<br />
Remote<br />
The command comes from the inputs of<br />
the terminal strip (terminals 1-22).<br />
The command comes from the command<br />
keys of the Control Panel.<br />
The command comes from the serial<br />
communication (RS 485, Fieldbus).<br />
The command comes from the inputs of<br />
the terminal strip (terminals 1-22) or the<br />
keyboard.<br />
The command comes from the serial<br />
communication (RS485, Fieldbus) or the<br />
keyboard.<br />
The command comes from the inputs of<br />
the terminal strip (terminals 1-22), the<br />
keyboard or the serial communication<br />
(RS485, Fieldbus).<br />
The command comes from an option.<br />
Only available if the option can control<br />
the reset command.<br />
Modbus Instance no/DeviceNet no: 43016<br />
Profibus slot/index 168/175<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Local/Remote key function [217]<br />
The Toggle key on the keyboard, see section 9.2.5, page 52,<br />
has two functions and is activated in this menu. As default<br />
the key is just set to operate as a Toggle key that moves you<br />
easily through the menus in the toggle loop. The second<br />
function of the key allows you to easily swap between Local<br />
and normal operation (set up via [214] and [215]) of the<br />
VSD. Local mode can also be activated via a digital input. If<br />
both [2171] and [2172] is set to Standard, the function is<br />
disabled.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 65
Default:<br />
Standard<br />
Standard 0 Local reference control set via [214]<br />
Remote 1 Local reference control via remote<br />
Keyboard 2 Local reference control via keyboard<br />
Com 3 Local reference control via communication<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43009<br />
Profibus slot/index 168/168<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Standard<br />
Communication information<br />
UInt<br />
UInt<br />
Standard 0 Local Run/Stop control set via [215]<br />
Remote 1 Local Run/Stop control via remote<br />
Keyboard 2 Local Run/Stop control via keyboard<br />
Com 3 Local Run/Stop control via communication<br />
Modbus Instance no/DeviceNet no: 43010<br />
Profibus slot/index 168/169<br />
Fieldbus format<br />
Modbus format<br />
2171 LocRefCtrl<br />
StpA<br />
Standard<br />
2172 LocRunCtrl<br />
StpA<br />
Standard<br />
UInt<br />
UInt<br />
Lock Code [218]<br />
To prevent the keyboard being used or to change the setup<br />
of the VSD and/or process control, the keyboard can be<br />
locked with a password. This menu, Lock Code [218], is<br />
used to lock and unlock the keyboard. Enter the password<br />
“291” to lock/unlock the keyboard operation. If the keyboard<br />
is not locked (default) the selection “Lock Code?” will<br />
appear. If the keyboard is already locked, the selection<br />
“Unlock Code?” will appear.<br />
When the keyboard is locked, parameters can be viewed but<br />
not changed. The reference value can be changed and the<br />
VSD can be started, stopped and reversed if these functions<br />
are set to be controlled from the keyboard.<br />
Default: 0<br />
Range: 0–9999<br />
Rotation [219]<br />
Overall limitation of motor rotation direction<br />
This function limits the overall rotation, either to left or<br />
right or both directions. This limit is prior to all other selections,<br />
e.g.: if the rotation is limited to right, a Run-Left command<br />
will be ignored. To define left and right rotation we<br />
assume that the motor is connected U-U, V-V and W-W.<br />
<strong>Speed</strong> Direction and Rotation<br />
The speed direction can be controlled by:<br />
• RunR/RunL commands on the control panel.<br />
• RunR/RunL commands on the terminal strip<br />
(terminals 1-22).<br />
• Via the serial interface options.<br />
• The parameter sets.<br />
Fig. 70 Rotation<br />
In this menu you set the general rotation for the motor.<br />
Default:<br />
R 1<br />
L 2<br />
218 Lock Code<br />
Stp 0<br />
A<br />
219 Rotation<br />
StpA<br />
R + L<br />
<strong>Speed</strong> direction is limited to right rotation.<br />
The input and key RunL are disabled.<br />
<strong>Speed</strong> direction is limited to left rotation.<br />
The input and key RunR are disabled.<br />
R+L 3 Both speed directions allowed.<br />
Right<br />
Left<br />
R+L<br />
66 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43019<br />
Profibus slot/index 168/178<br />
Fieldbus format<br />
Modbus format<br />
11.2.2 Remote Signal Level/Edge<br />
[21A]<br />
In this menu you select the way to control the inputs for<br />
RunR, RunL, Stop and Reset that are operated via the digital<br />
inputs on the terminal strip. The inputs are default set<br />
for level-control, and will be active as long as the input is<br />
made and kept high. When edge-control is selected, the<br />
input will be activated by the low to high transition of the<br />
input.<br />
Default:<br />
Level 0<br />
Edge 1<br />
Level<br />
Communication information<br />
UInt<br />
UInt<br />
The inputs are activated or deactivated<br />
by a continuous high or low signal. Is<br />
commonly used if, for example, a PLC is<br />
used to operate the VSD.<br />
The inputs are activated by a transition;<br />
for Run and Reset from “low” to “high”,<br />
for Stop from “high” to “low”.<br />
Modbus Instance no/DeviceNet no: 43020<br />
Profibus slot/index 168/179<br />
Fieldbus format<br />
Modbus format<br />
!<br />
21A Level/Edge<br />
StpA<br />
Level<br />
UInt<br />
UInt<br />
CAUTION: Level controlled inputs DO NOT<br />
comply with the Machine Directive if the inputs<br />
are directly used to start and stop the machine.<br />
NOTE: Edge controlled inputs can comply with the<br />
Machine Directive (see the Chapter 8. page 49) if the<br />
inputs are directly used to start and stop the machine.<br />
11.2.3 Mains supply voltage [21B]<br />
WARNING: This menu must be set according<br />
to the VSD product lable and the supply<br />
voltage used. Wrong setting might damage<br />
the VSD or brake resistor.<br />
In this menu the nominal mains supply voltage connected to<br />
the VSD can be selected. The setting will be valid for all<br />
parameter sets. The default setting, Not defined, is never<br />
selectable and is only visible until a new value is selected.<br />
Once the supply voltage is set, this selection will not be<br />
affected by the Load Default command [243].<br />
Brake chopper activation level is adjusted using the setting<br />
of [21B].<br />
NOTE: The setting is affected by the Load from CP<br />
command [245] and if loading parameter file via<br />
EmoSoftCom.<br />
Default:<br />
Not Defined 0<br />
Not defined<br />
Communication information<br />
Inverter default value used. Only valid if<br />
this parameter is never set.<br />
220-240 V 1 Only valid for <strong>FDU</strong>40/48<br />
380-415 V 3 Only valid for <strong>FDU</strong>40/48/50<br />
440-480 V 4 Only valid for <strong>FDU</strong>48/50/52<br />
500-525 V 5 Only valid for <strong>FDU</strong>50/52/69<br />
550-600 V 6 Only valid for <strong>FDU</strong>69<br />
660-690 V 7 Only valid for <strong>FDU</strong>69<br />
Modbus Instance no/DeviceNet no: 43381<br />
Profibus slot/index 170/30<br />
Fieldbus format<br />
Modbus format<br />
21B Supply Volts<br />
StpA<br />
Not defined<br />
UInt<br />
UInt<br />
11.2.4 Motor Data [220]<br />
In this menu you enter the motor data to adapt the VSD to<br />
the connected motor. This will increase the control accuracy<br />
as well as different read-outs and analogue output signals.<br />
Motor M1 is selected as default and motor data entered will<br />
be valid for motor M1. If you have more than one motor<br />
you need to select the correct motor in menu [212] before<br />
entering motor data.<br />
NOTE: The parameters for motor data cannot be<br />
changed during run mode.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 67
NOTE: The default settings are for a standard 4-pole<br />
motor according to the nominal power of the VSD.<br />
NOTE: Parameter set cannot be changed during run if<br />
the sets is set for different motors.<br />
NOTE: Motor Data in the different sets M1 to M4 can be<br />
revert to default setting in menu [243], Default>Set.<br />
Motor Voltage [221]<br />
Set the nominal motor voltage.<br />
Default:<br />
Range:<br />
Resolution<br />
WARNING: Enter the correct motor data to<br />
prevent dangerous situations and assure<br />
correct control.<br />
<br />
400 V for <strong>FDU</strong>40 and 48<br />
500 V for <strong>FDU</strong>50 and 52<br />
690 V for <strong>FDU</strong>69<br />
100-700 V<br />
1 V<br />
NOTE: The Motor Volts value will always be stored as a 3<br />
digit value with a resolution of 1 V.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43041<br />
Profibus slot/index 168/200<br />
Fieldbus format<br />
Modbus format<br />
Motor Frequency [222]<br />
Set the nominal motor frequency.<br />
<br />
221 Motor Volts<br />
Stp M1: 400V<br />
A<br />
Long,<br />
1=0.1 V<br />
EInt<br />
222 Motor Freq<br />
Stp M1: 50Hz<br />
A<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43042<br />
Profibus slot/index 168/201<br />
Fieldbus format<br />
Modbus format<br />
Motor Power [223]<br />
Set the nominal motor power.<br />
Default:<br />
Range:<br />
Resolution<br />
P NOM VSD<br />
1W-120% x P NOM<br />
3 significant digits<br />
Communication information<br />
P NOM is the nominal VSD power.<br />
Motor Current [224]<br />
Set the nominal motor current.<br />
Communication information<br />
Long, 1=1 Hz<br />
EInt<br />
NOTE: The Motor Power value will always be stored as a<br />
3 digit value in W up to 999 W and in kW for all higher<br />
powers.<br />
Modbus Instance no/DeviceNet no: 43043<br />
Profibus slot/index 168/202<br />
Fieldbus format<br />
Modbus format<br />
Long,<br />
1=1 W<br />
EInt<br />
Default: I NOM (see note section 11.2.4, page 67)<br />
Range:<br />
<br />
<br />
223 Motor Power<br />
Stp M1: (P NOM )kW<br />
A<br />
224 Motor Curr<br />
Stp M1: (I NOM )A<br />
A<br />
25 - 150% x I NOM<br />
Default:<br />
Range:<br />
Resolution<br />
50 Hz<br />
24-300 Hz<br />
1 Hz<br />
Modbus Instance no/DeviceNet no: 43044<br />
Profibus slot/index 168/203<br />
Fieldbus format<br />
Modbus format<br />
Long,<br />
1=0.1 A<br />
EInt<br />
I NOM is the nominal VSD current<br />
68 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Motor <strong>Speed</strong> [225]<br />
Set the nominal asynchronous motor speed.<br />
Motor Cos ϕ [227]<br />
Set the nominal Motor cosphi (power factor).<br />
<br />
225 Motor <strong>Speed</strong><br />
StpA<br />
M1: (n MOT )rpm<br />
<br />
227 Motor Cosϕ<br />
Stp M1: A<br />
Default: n MOT (see note section 11.2.4, page 67)<br />
Range: 50 - 18000 rpm<br />
Resolution 1 rpm, 4 sign digits<br />
WARNING: Do NOT enter a synchronous (noload)<br />
motor speed.<br />
NOTE: Maximum speed [343] is not automatically<br />
changed when the motor speed is changed.<br />
NOTE: Entering a wrong, too low value can cause a<br />
dangerous situation for the driven application due to<br />
high speeds.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43045<br />
Profibus slot/index 168/204<br />
Fieldbus format<br />
Modbus format<br />
Motor Poles [226]<br />
When the nominal speed of the motor is ≤500 rpm, the<br />
additional menu for entering the number of poles, [226],<br />
appears automatically. In this menu the actual pole number<br />
can be set which will increase the control accuracy of the<br />
VSD.<br />
<br />
Default: 4<br />
Range: 2-144<br />
Communication information<br />
UInt<br />
1=1 rpm<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43046<br />
Profibus slot/index 168/205<br />
Fieldbus format<br />
Modbus format<br />
226 Motor Poles<br />
Stp M1: 4<br />
A<br />
Long, 1=1 pole<br />
EInt<br />
Default: P NOM (see note section 11.2.4, page 67)<br />
Range: 0.50 - 1.00<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43047<br />
Profibus slot/index 168/206<br />
Fieldbus format Long, 1=0.01<br />
Modbus format<br />
Motor ventilation [228]<br />
Parameter for setting the type of motor ventilation. Affects<br />
the characteristics of the I 2 t motor protection by lowering<br />
the actual overload current at lower speeds.<br />
Default:<br />
<br />
Self<br />
None 0 Limited I 2 t overload curve.<br />
Communication information<br />
EInt<br />
Self 1 Normal I2 t overload curve. Means that the<br />
motor stands lower current at low speed.<br />
Forced 2<br />
Expanded I 2 t overload curve. Means that the<br />
motor stands almost the whole current also<br />
at lower speed.<br />
Modbus Instance no/DeviceNet no: 43048<br />
Profibus slot/index 168/207<br />
Fieldbus format<br />
Modbus format<br />
228 Motor Vent<br />
Stp M1: Self<br />
A<br />
UInt<br />
UInt<br />
When the motor has no cooling fan, None is selected and<br />
the current level is limited to 55% of rated motor current.<br />
With a motor with a shaft mounted fan, Self is selected and<br />
the current for overload is limited to 87% from 20% of synchronous<br />
speed. At lower speed, the overload current<br />
allowed will be smaller.<br />
When the motor has an external cooling fan, Forced is<br />
selected and the overload current allowed starts at 90% from<br />
rated motor current at zero speed, up to nominal motor current<br />
at 70% of synchronous speed.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 69
Fig. 71 shows the characteristics with respect for Nominal<br />
Current and <strong>Speed</strong> in relation to the motor ventilation type<br />
selected.<br />
NOTE: To run the VSD it is not mandatory for the ID RUN<br />
to be executed, but without it the performance will not<br />
be optimal.<br />
xI nom for I 2 t<br />
1.00<br />
0.90<br />
0.87<br />
0.55<br />
Fig. 71 I 2 t curves<br />
Motor Identification Run [229]<br />
This function is used when the VSD is put into operation<br />
for the first time. To achieve an optimal control performance,<br />
fine tuning of the motor parameters using a motor ID<br />
run is needed. During the test run the display shows “Test<br />
Run” blinking.<br />
To activate the Motor ID run, select “Short” and press<br />
Enter. Then press RunL or RunR on the control panel to<br />
start the ID run. If menu [219] Rotation is set to L the<br />
RunR key is inactive and vice versa. The ID run can be<br />
aborted by giving a Stop command via the control panel or<br />
Enable input. The parameter will automatically return to<br />
OFF when the test is completed. The message “Test Run<br />
OK!” is displayed. Before the VSD can be operated normally<br />
again, press the STOP/RESET key on the control panel.<br />
During the Short ID run the motor shaft does not rotate.<br />
The VSD measures the rotor and stator resistance.<br />
.<br />
Default:<br />
Forced<br />
Self<br />
None<br />
0.20 0.70 <strong>2.0</strong>0<br />
xSync <strong>Speed</strong><br />
<br />
Off, see Note<br />
Off 0 Not active<br />
Short 1<br />
Communication information<br />
Parameters are measured with injected DC<br />
current. No rotation of the shaft will occur.<br />
Modbus Instance no/DeviceNet no: 43049<br />
Profibus slot/index 168/208<br />
Fieldbus format<br />
Modbus format<br />
229 Motor ID-Run<br />
Stp M1: Off<br />
A<br />
UInt<br />
UInt<br />
NOTE: If the ID Run is aborted or not completed the<br />
message “Interrupted!” will be displayed. The previous<br />
data do not need to be changed in this case. Check that<br />
the motor data are correct.<br />
Motor Sound [22A]<br />
Sets the sound characteristic of the VSD output stage by<br />
changing the switching frequency and/or pattern. Generally<br />
the motor noise will go down at higher switching frequencies.<br />
Default:<br />
Communication information<br />
F<br />
E 0 Switching frequency 1.5 kHz<br />
F 1 Switching frequency 3 kHz<br />
G 2 Switching frequency 6 kHz<br />
H 3<br />
Switching frequency 6 kHz, random frequency<br />
(+750 Hz)<br />
Modbus Instance no/DeviceNet no: 43050<br />
Profibus slot/index 168/209<br />
Fieldbus format<br />
Modbus format<br />
<br />
UInt<br />
UInt<br />
NOTE: At switching frequencies >3 kHz derating may<br />
become necessary. If the heat sink temperature gets too<br />
high the switching frequency is decreased to avoid<br />
tripping. This is done automatically in the VSD. The<br />
default switching frequency is 3 kHz.<br />
Encoder Feedback [22B]<br />
Only visible if the Encoder option board is installed. This<br />
parameter enables or disables the encoder feedback from the<br />
motor to the VSD.<br />
<br />
22A Motor Sound<br />
Stp M1: F<br />
A<br />
22B Encoder<br />
Stp M1: Off<br />
A<br />
Default: Off<br />
On 0 Encoder feedback enabled<br />
Off 1 Encoder feedback disabled<br />
70 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43051<br />
Profibus slot/index 168/210<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Encoder Pulses [22C]<br />
Only visible if the Encoder option board is installed. This<br />
parameter describes the number of pulses per rotation for<br />
your encoder, i.e. it is encoder specific. For more information<br />
please see the encoder manual.<br />
<br />
Default: 1024<br />
Range: 5–16384<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43052<br />
Profibus slot/index 168/211<br />
Fieldbus format<br />
Long, 1=1 pulse<br />
Modbus format<br />
EInt<br />
Encoder <strong>Speed</strong> [22D]<br />
Only visible if the Encoder option board is installed. This<br />
parameter shows the measured motor speed. To check if the<br />
encoder is correctly installed, set Encoder [23B] to Off, run<br />
the VSD at any speed and compare with the value in this<br />
menu. The value in this menu [22D] should be about the<br />
same as the motor speed [712]. If you get the wrong sign for<br />
the value, swap encoder input A and B.<br />
<br />
22C Enc Pulses<br />
Stp M1: 1024<br />
A<br />
22D Enc <strong>Speed</strong><br />
Stp M1: XXrpm<br />
A<br />
11.2.5 Motor Protection [230]<br />
This function protects the motor against overload based on<br />
the standard IEC 60947-4-2.<br />
Motor I 2 t Type [231]<br />
The motor protection function makes it possible to protect<br />
the motor from overload as published in the standard IEC<br />
60947-4-2. It does this using Motor I2t Current, [232] as a<br />
reference. The Motor I2t Time [233] is used to define the<br />
time behaviour of the function. The current set in [232] can<br />
be delivered infinite in time. If for instance in [233] a time<br />
of 1000 s is chosen the upper curve of Fig. 72 is valid. The<br />
value on the x-axis is the multiple of the current chosen in<br />
[232]. The time [233] is the time that an overloaded motor<br />
is switched off or is reduced in power at 1.2 times the current<br />
set in [232].<br />
Default: Trip<br />
Off 0 I 2 t motor protection is not active.<br />
Trip 1<br />
Limit 2<br />
Communication information<br />
When the I 2 t time is exceeded, the VSD will<br />
trip on “Motor I 2 t”.<br />
This mode helps to keep the inverter running<br />
when the Motor I2t function is just<br />
before tripping the VSD. The trip is<br />
replaced by current limiting with a maximum<br />
current level set by the value out of<br />
the menu [232]. In this way, if the reduced<br />
current can drive the load, the VSD continues<br />
running.<br />
Modbus Instance no/DeviceNet no: 43061<br />
Profibus slot/index 168/220<br />
Fieldbus format<br />
Modbus format<br />
231 Mot I 2 t Type<br />
Stp M1: Trip<br />
A<br />
UInt<br />
UInt<br />
Unit:<br />
Resolution:<br />
rpm<br />
speed measured via the encoder<br />
NOTE: When Mot I2t Type=Limit, the VSD can control the<br />
speed < Min<strong>Speed</strong> to reduce the motor current.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 42911<br />
Profibus slot/index 168/70<br />
Fieldbus format<br />
Modbus format<br />
Int<br />
Int<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 71
Motor I 2 t Current [232]<br />
Sets the current limit for the motor I 2 t protection.<br />
Default:<br />
Range:<br />
100% of I MOT<br />
0–150% of I MOT<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43062<br />
Profibus slot/index 168/221<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
232 Mot I 2 t Curr<br />
Stp 100%<br />
A<br />
EInt<br />
NOTE: When the selection Limit is set in menu [231], the<br />
value must be above the no-load current of the motor.<br />
Motor I 2 t Time [233]<br />
Sets the time of the I 2 t function. After this time the limit for<br />
the I 2 t is reached if operating with 120% of the I 2 t current<br />
value. Valid when start from 0 rpm.<br />
NOTE: Not the time constant of the motor.<br />
Default:<br />
Range:<br />
60 s<br />
60–1200 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43063<br />
Profibus slot/index 168/222<br />
Fieldbus format<br />
Modbus format<br />
233 Mot I 2 t Time<br />
Stp M1: 60s<br />
A<br />
Long, 1=1 s<br />
EInt<br />
100000<br />
10000<br />
t [s]<br />
1000<br />
1000 s (120%)<br />
100<br />
240 s (120%)<br />
480 s (120%)<br />
60 s (120%)<br />
120 s (120%)<br />
10<br />
Fig. 72 I 2 t function<br />
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2<br />
Actual output current/ I 2 t-current<br />
i / I2t-current<br />
72 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Fig. 72 shows how the function integrates the square of the<br />
motor current according to the Mot I 2 t Curr [232] and the<br />
Mot I 2 t Time [233].<br />
When the selection Trip is set in menu [231] the VSD trips<br />
if this limit is exceeded.<br />
When the selection Limit is set in menu [231] the VSD<br />
reduces the torque if the integrated value is 95% or closer to<br />
the limit, so that the limit cannot be exceeded.<br />
NOTE: If it is not possible to reduce the current, the VSD<br />
will trip after exceeding 110% of the limit.<br />
Example<br />
In Fig. 72 the thick grey line shows the following example.<br />
• Menu [232] Mot I 2 t Curr is set to 100%.<br />
1.2 x 100% = 120%<br />
• Menu [233] Mot I 2 t Time is set to 1000 s.<br />
This means that the VSD will trip or reduce after 1000 s if<br />
the current is 1.2 times of 100% nominal motor current.<br />
Thermal Protection [234]<br />
Only visible if the PTC/PT100 option board is installed. Set<br />
the PTC input for thermal protection of the motor. The<br />
motor thermistors (PTC) must comply with DIN 44081/<br />
44082. Please refer to the manual for the PTC/PT100<br />
option board.<br />
Menu [234] PTC contains functions to enable or disable the<br />
PTC input.<br />
Default:<br />
Off 0<br />
PTC 1<br />
PT100 2<br />
PTC+PT100 3<br />
Off<br />
Communication information<br />
PTC and PT100 motor protection are disabled.<br />
Enables the PTC protection of the motor<br />
via the insulated option board.<br />
Enables the PT100 protection for the<br />
motor via the insulated option board.<br />
Enables the PTC protection as well as the<br />
PT100 protection for the motor via the<br />
insulated option board.<br />
Modbus Instance no/DeviceNet no: 43064<br />
Profibus slot/index 168/223<br />
Fieldbus format<br />
Modbus format<br />
234 Thermal Prot<br />
StpA<br />
Off<br />
UInt<br />
UInt<br />
NOTE: PTC option and PT100 selections can only be<br />
selected when the option board is mounted.<br />
Motor Class [235]<br />
Only visible if the PTC/PT100 option board is installed. Set<br />
the class of motor used. The trip levels for the PT100 sensor<br />
will automatically be set according to the setting in this<br />
menu.<br />
Default: F 140°C<br />
A 100°C 0<br />
E 115°C 1<br />
B 120°C 2<br />
F 140°C 3<br />
F Nema 145°C 4<br />
H 165°C 5<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43065<br />
Profibus slot/index 168/224<br />
Fieldbus format<br />
Modbus format<br />
NOTE: This menu is only valid for PT 100.<br />
UInt<br />
UInt<br />
PT100 Inputs [236]<br />
Sets which of PT100 inputs that should be used for thermal<br />
protection. Deselecting not used PT100 inputs on the PTC/<br />
PT100 option board in order to ignore those inputs, i.e.<br />
extra external wiring is not needed if port is not used.<br />
Default: PT100 1+2+3<br />
Selection:<br />
PT100 1, PT100 2, PT100 1+2, PT100<br />
3, PT100 1+3, PT100 2+3, PT100<br />
1+2+3<br />
PT100 1 1 Channel 1 used for PT100 protection<br />
PT100 2 2 Channel 2 used for PT100 protection<br />
PT100 1+2 3 Channel 1+2 used for PT100 protection<br />
PT100 3 4 Channel 3 used for PT100 protection<br />
PT100 1+3 5 Channel 1+3 used for PT100 protection<br />
PT100 2+3 6 Channel 2+3 used for PT100 protection<br />
PT100 1+2+3 7<br />
235 Mot Class<br />
Stp F 140°C<br />
A<br />
236 PT100 Inputs<br />
Stp PT100 1+2+3<br />
A<br />
Channel 1+2+3 used for PT100 protection<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 73
Communication information<br />
Modbus Instance no/DeviceNet no: 43066<br />
Profibus slot/index 168/225<br />
Fieldbus format<br />
Modbus format<br />
Motor PTC [237]<br />
In this menu the internal motor PTC hardware option is<br />
enabled. This PTC input complies with DIN 44081/44082.<br />
Please refer to the manual for the PTC/PT100 option board<br />
for electrical specification.<br />
This menu is only visible if a PTC (or resistor
The active set can be viewed with function [721] FI status.<br />
NOTE: Parameter set cannot be changed during run if<br />
this also would imply a change of the motor set (M2-<br />
M4).<br />
Copy Set [242]<br />
This function copies the content of a parameter set into<br />
another parameter set.<br />
Default: A>B<br />
A>B 0 Copy set A to set B<br />
A>C 1 Copy set A to set C<br />
A>D 2 Copy set A to set D<br />
B>A 3 Copy set B to set A<br />
B>C 4 Copy set B to set C<br />
B>D 5 Copy set B to set D<br />
C>A 6 Copy set C to set A<br />
C>B 7 Copy set C to set B<br />
C>D 8 Copy set C to set D<br />
D>A 9 Copy set D to set A<br />
D>B 10 Copy set D to set B<br />
D>C 11 Copy set D to set C<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43021<br />
Profibus slot/index 168/180<br />
Fieldbus format<br />
Modbus format<br />
242 Copy Set<br />
StpA<br />
A>B<br />
UInt<br />
UInt<br />
NOTE: The actual value of menu [310] will not be copied<br />
into the other set.<br />
Default:<br />
A 0<br />
B 1<br />
C 2<br />
D 3<br />
ABCD 4<br />
Factory 5<br />
M1 6<br />
M2 7<br />
M3 8<br />
M4 9<br />
M1234 10<br />
Communication information<br />
A<br />
Only the selected parameter set will revert<br />
to its default settings.<br />
All four parameter sets will revert to the<br />
default settings.<br />
All settings, except [211], [221]-[22D],<br />
[261], [3A1] and [923], will revert to the<br />
default settings.<br />
Only the selected motor set will revert to its<br />
default settings.<br />
All four motor sets will revert to default settnings.<br />
Modbus Instance no/DeviceNet no: 43023<br />
Profibus slot/index 168/182<br />
Fieldbus format<br />
Modbus format<br />
243 Default>Set<br />
StpA<br />
A<br />
UInt<br />
UInt<br />
NOTE: Trip log hour counter and other VIEW ONLY menus<br />
are not regarded as settings and will be unaffected.<br />
NOTE: If “Factory” is selected, the message “Sure?” is<br />
displayed. Press the + key to display “Yes” and then<br />
Enter to confirm.<br />
NOTE: The parameters in menu [220], Motor data, are<br />
not affected by loading defaults when restoring<br />
parameter sets A–D.<br />
A>B means that the content of parameter set A is copied<br />
into parameter set B.<br />
Load Default Values Into Set [243]<br />
With this function three different levels (factory settings)<br />
can be selected for the four parameter sets. When loading<br />
the default settings, all changes made in the software are set<br />
to factory settings. This function also includes selections for<br />
loading default settings to the four different Motor Data<br />
Sets.<br />
Copy All Settings to Control Panel [244]<br />
All the settings can be copied into the control panel including<br />
the motor data. Start commands will be ignored during<br />
copying.<br />
Default:<br />
<br />
No Copy<br />
No Copy 0 Nothing will be copied<br />
Copy 1 Copy all settings<br />
244 Copy to CP<br />
StpA<br />
No Copy<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 75
Communication information<br />
Modbus Instance no/DeviceNet no: 43024<br />
Profibus slot/index 168/183<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43025<br />
Profibus slot/index 168/184<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
NOTE: The actual value of menu [310] will not be copied<br />
into control panel memory set.<br />
NOTE: Loading from the control panel will not affect the<br />
value in menu [310].<br />
Load Settings from Control Panel [245]<br />
This function can load all four parameter sets from the control<br />
panel to the VSD. Parameter sets from the source VSD<br />
are copied to all parameter sets in the target VSD, i.e. A to<br />
A, B to B, C to C and D to D.<br />
Start commands will be ignored during loading.<br />
Default:<br />
No Copy<br />
No Copy 0 Nothing will be loaded.<br />
A 1 Data from parameter set A is loaded.<br />
B 2 Data from parameter set B is loaded.<br />
C 3 Data from parameter set C is loaded.<br />
D 4 Data from parameter set D is loaded.<br />
ABCD 5<br />
A+Mot 6<br />
B+Mot 7<br />
C+Mot 8<br />
D+Mot 9<br />
<br />
ABCD+Mot 10<br />
245 Load from CP<br />
StpA<br />
No Copy<br />
Data from parameter sets A, B, C and D are<br />
loaded.<br />
Parameter set A and Motor data are<br />
loaded.<br />
Parameter set B and Motor data are<br />
loaded.<br />
Parameter set C and Motor data are<br />
loaded.<br />
Parameter set D and Motor data are<br />
loaded.<br />
Parameter sets A, B, C, D and Motor data<br />
are loaded.<br />
M1 11 Data from motor 1 is loaded.<br />
M2 12 Data from motor 2 is loaded.<br />
M3 13 Data from motor 3 is loaded.<br />
M4 14 Data from motor 4 is loaded.<br />
M1M2M3<br />
M4<br />
15 Data from motor 1, 2, 3 and 4 are loaded.<br />
All 16 All data is loaded from the control panel.<br />
11.2.7 Trip Autoreset/Trip Conditions<br />
[250]<br />
The benefit of this feature is that occasional trips that do not<br />
affect the process will be automatically reset. Only when the<br />
failure keeps on coming back, recurring at defined times and<br />
therefore cannot be solved by the VSD, will the unit give an<br />
alarm to inform the operator that attention is required.<br />
For all trip functions that can be activated by the user you<br />
can select to control the motor down to zero speed according<br />
to set deceleration ramp to avoid water hammer.<br />
Also see section 12.2, page 152.<br />
Autoreset example:<br />
In an application it is known that the main supply voltage<br />
sometimes disappears for a very short time, a so-called “dip”.<br />
That will cause the VSD to trip an “Undervoltage alarm”.<br />
Using the Autoreset function, this trip will be acknowledged<br />
automatically.<br />
• Enable the Autoreset function by making the reset input<br />
continuously high.<br />
• Activate the Autoreset function in the menu [251],<br />
Number of trips.<br />
• Select in menus [252] to [25N] the Trip condition that<br />
are allowed to be automatically reset by the Autoreset<br />
function after the set delay time has expired.<br />
Number of Trips [251]<br />
Any number set above 0 activates the Autoreset. This means<br />
that after a trip, the VSD will restart automatically according<br />
to the number of attempts selected. No restart attempts will<br />
take place unless all conditions are normal.<br />
If the Autoreset counter (not visible) contains more trips<br />
than the selected number of attempts, the Autoreset cycle<br />
will be interrupted. No Autoreset will then take place.<br />
If there are no trips for more than 10 minutes, the Autoreset<br />
counter decreases by one.<br />
If the maximum number of trips has been reached, the trip<br />
message hour counter is marked with an “A”.<br />
If the Autoreset is full then the VSD must be reset by a normal<br />
Reset.<br />
76 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Example:<br />
• Autoreset = 5<br />
• Within 10 minutes 6 trips occur<br />
• At the 6th trip there is no Autoreset, because the Autoreset<br />
trip log contains 5 trips already.<br />
• To reset, apply a normal reset: set the reset input high to<br />
low and high again to maintain the Autoreset function.<br />
The counter is reset.<br />
Default:<br />
Range:<br />
0 (no Autoreset)<br />
0–10 attempts<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43071<br />
Profibus slot/index 168/230<br />
Fieldbus format<br />
Modbus format<br />
Over temperature [252]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Communication information<br />
UInt<br />
UInt<br />
NOTE: An auto reset is delayed by the remaining ramp<br />
time.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Modbus Instance no/DeviceNet no: 43072<br />
Profibus slot/index 168/231<br />
Fieldbus format<br />
Modbus format<br />
251 No of Trips<br />
Stp 0<br />
A<br />
252 Overtemp<br />
StpA<br />
Long, 1=1 s<br />
EInt<br />
Off<br />
Overvolt D [253]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43075<br />
Profibus slot/index 168/234<br />
Fieldbus format<br />
Modbus format<br />
Overvolt G [254]<br />
Delay time starts counting when the fault is gone When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
NOTE: An auto reset is delayed by the remaining ramp<br />
time.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
253 Overvolt D<br />
Stp A<br />
Off<br />
254 Overvolt G<br />
Stp A<br />
Off<br />
Modbus Instance no/DeviceNet no: 43076<br />
Profibus slot/index 168/235<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
NOTE: An auto reset is delayed by the remaining ramp<br />
time.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 77
Overvolt [255]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43077<br />
Profibus slot/index 168/236<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Motor Lost [256]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
NOTE: Only visible when Motor Lost is selected.<br />
Communication information<br />
255 Overvolt<br />
Stp A<br />
Off<br />
256 Motor Lost<br />
Stp A<br />
Off<br />
Modbus Instance no/DeviceNet no: 43083<br />
Profibus slot/index 168/242<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Locked Rotor [257]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
257 Locked Rotor<br />
Stp A<br />
Off<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43086<br />
Profibus slot/index 168/245<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Power Fault [258]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43087<br />
Profibus slot/index 168/246<br />
Fieldbus format<br />
Modbus format<br />
Undervoltage [259]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43088<br />
Profibus slot/index 168/247<br />
Fieldbus format<br />
Modbus format<br />
258 Power Fault<br />
Stp A<br />
Off<br />
259 Undervoltage<br />
Stp A<br />
Off<br />
Long, 1=1 s<br />
EInt<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
78 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Motor I 2 t [25A]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43073<br />
Profibus slot/index 168/232<br />
Fieldbus format<br />
Modbus format<br />
Motor I 2 t Trip Type [25B]<br />
Select the preferred way to react to a Motor I 2 t trip.<br />
Default:<br />
Trip<br />
Trip 0 The motor will trip<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
Deceleration 1 The motor will decelerate<br />
Modbus Instance no/DeviceNet no: 43074<br />
Profibus slot/index 168/233<br />
Fieldbus format<br />
Modbus format<br />
25A Motor I 2 t<br />
Stp A<br />
Off<br />
25B Motor I 2 t TT<br />
Stp A Trip<br />
UInt<br />
UInt<br />
PT100 [25C]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
25C PT100<br />
Stp A<br />
Off<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43078<br />
Profibus slot/index 168/237<br />
Fieldbus format<br />
Modbus format<br />
PT100 Trip Type [25D]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
Communication information<br />
PTC [25E]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43079<br />
Profibus slot/index 168/238<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Uint<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43084<br />
Profibus slot/index 168/243<br />
Fieldbus format<br />
Modbus format<br />
25D PT100 TT<br />
Stp A Trip<br />
25E PTC<br />
Stp A<br />
Long, 1=1 s<br />
EInt<br />
Off<br />
Default: Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 79
PTC Trip Type [25F]<br />
Select the preferred way to react to a PTC trip.<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43085<br />
Profibus slot/index 168/244<br />
Fieldbus format<br />
Modbus format<br />
External Trip [25G]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
External Trip Type [25H]<br />
Select the preferred way to react to an alarm trip.<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43080<br />
Profibus slot/index 168/239<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Default:<br />
Selection:<br />
25F PTC TT<br />
Stp A<br />
Trip<br />
Same as menu [25B]<br />
Trip<br />
25G Ext Trip<br />
Stp A<br />
25H Ext Trip TT<br />
Stp A Trip<br />
Off<br />
Modbus Instance no/DeviceNet no: 43081<br />
Profibus slot/index 168/240<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Communication Error [25I]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43089<br />
Profibus slot/index 168/248<br />
Fieldbus format<br />
Modbus format<br />
Communication Error Trip Type [25J]<br />
Select the preferred way to react to a communication trip.<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43090<br />
Profibus slot/index 168/249<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
Min Alarm [25K]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
25I Com Error<br />
StpA<br />
Off<br />
25J Com Error TT<br />
Stp A Trip<br />
25K Min Alarm<br />
Stp A<br />
Off<br />
80 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43091<br />
Profibus slot/index 168/250<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Min Alarm Trip Type [25L]<br />
Select the preferred way to react to a min alarm trip.<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43092<br />
Profibus slot/index 168/251<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Max Alarm [25M]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43093<br />
Profibus slot/index 168/252<br />
Fieldbus format<br />
Modbus format<br />
25L Min Alarm TT<br />
Stp A Trip<br />
25M Max Alarm<br />
StpA<br />
Off<br />
Long, 1=1 s<br />
EInt<br />
Max Alarm Trip Type [25N]<br />
Select the preferred way to react to a max alarm trip.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43094<br />
Profibus slot/index 168/253<br />
Fieldbus format<br />
Modbus format<br />
Over current F [25O]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Pump [25P]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43082<br />
Profibus slot/index 168/241<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43095<br />
Profibus slot/index 168/254<br />
Fieldbus format<br />
Modbus format<br />
25O Over curr F<br />
Stp A<br />
Off<br />
25P Pump<br />
Stp A<br />
Long, 1=1 s<br />
EInt<br />
Off<br />
25N Max Alarm TT<br />
Stp A Trip<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 81
Over <strong>Speed</strong> [25Q]<br />
Delay time starts counting when the fault is gone. When the<br />
time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43096<br />
Profibus slot/index 169/0<br />
Fieldbus format<br />
Modbus format<br />
External Motor Temperature [25R]<br />
Delay time starts counting when the fault disappears. When<br />
the time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43097<br />
Profibus slot/index 168/239<br />
Fieldbus format<br />
Modbus format<br />
Long, 1=1 s<br />
EInt<br />
External Motor Trip Type [25S]<br />
Select the preferred way to react to an alarm trip.<br />
Default:<br />
Selection:<br />
Trip<br />
25Q Over speed<br />
Stp A<br />
Off<br />
25R Ext Mot Temp<br />
Stp A<br />
Off<br />
25S Ext Mot TT<br />
Stp A Trip<br />
Same as menu [25B]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43098<br />
Profibus slot/index 168/240<br />
Fieldbus format<br />
Modbus format<br />
Liquid cooling low level [25T]<br />
Delay time starts counting when the fault disappears. When<br />
the time delay has elapsed, the alarm will be reset if the function<br />
is active.<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Communication information<br />
Liquid Cooling Low level Trip Type [25U]<br />
Select the preferred way to react to an alarm trip.<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43099<br />
Profibus slot/index 169/3<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Selection:<br />
Trip<br />
Same as menu [25B]<br />
Long, 1=1 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43100<br />
Profibus slot/index 169/4<br />
Fieldbus format<br />
Modbus format<br />
25T LC Level<br />
Stp A<br />
25U LC Level TT<br />
Stp A Trip<br />
UInt<br />
UInt<br />
Off<br />
11.2.8 Serial Communication [260]<br />
This function is to define the communication parameters for<br />
serial communication. There are two types of options available<br />
for serial communication, RS232/485 (Modbus/RTU)<br />
and fieldbus modules (Profibus, DeviceNet and Ethernet).<br />
For more information see chapter Serial communication and<br />
respective option manual.<br />
82 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Comm Type [261]<br />
Select RS232/485 [262] or Fieldbus [263].<br />
Default:<br />
RS232/485 0<br />
Fieldbus 1<br />
RS232/485<br />
RS232/485 selected<br />
RS232/485 [262]<br />
Press Enter to set up the parameters for RS232/485 (Modbus/RTU)<br />
communication.<br />
Baud rate [2621]<br />
Set the baud rate for the communication.<br />
Address [2622]<br />
Enter the unit address for the VSD.<br />
Fieldbus selected (Profibus, DeviceNet or<br />
Modbus/TCP)<br />
NOTE: Toggling the setting in this menu will perform a<br />
soft reset (re-boot) of the Fieldbus module.<br />
NOTE: This baud rate is only used for the isolated<br />
RS232/485 option.<br />
Default: 9600<br />
2400 0<br />
4800 1<br />
9600 2<br />
19200 3<br />
38400 4<br />
<br />
Selected baud rate<br />
NOTE: This address is only used for the isolated RS232/<br />
485 option.<br />
Default: 1<br />
Selection: 1–247<br />
261 Com Type<br />
Stp A RS232/485<br />
262 RS232/485<br />
Stp<br />
2621 Baudrate<br />
Stp 9600<br />
A<br />
2622 Address<br />
Stp 1<br />
A<br />
Fieldbus [263]<br />
Press Enter to set up the parameters for fieldbus communication.<br />
Address [2631]<br />
Enter the unit address of the VSD.<br />
Default: 62<br />
Range: Profibus 0–126, DeviceNet 0–63<br />
Node address valid for Profibus and DeviceNet<br />
Process Data Mode [2632]<br />
Enter the mode of process data (cyclic data). For further<br />
information, see the Fieldbus option manual.<br />
Default:<br />
Basic<br />
None 0 Control/status information is not used.<br />
Basic 4<br />
Extended 8<br />
4 byte process data control/status information<br />
is used.<br />
4 byte process data (same as Basic setting)<br />
+ additional proprietary protocol for<br />
advanced users is used.<br />
Read/Write [2633]<br />
Select read/write to control the inverter over a fieldbus network.<br />
For further information, see the Fieldbus option manual.<br />
Default:<br />
RW 0<br />
Read 1<br />
263 Fieldbus<br />
Stp A<br />
2631 Address<br />
Stp A<br />
62<br />
2632 PrData Mode<br />
StpA<br />
Basic<br />
2633 Read/Write<br />
Stp A<br />
RW<br />
RW<br />
Valid for process data. Select R (read only) for logging process<br />
without writing process data. Select RW in normal cases<br />
to control inverter.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 83
Additional Process Values [2634]<br />
Define the number of additional process values sent in cyclic<br />
messages.<br />
Default: 0<br />
Range: 0-8<br />
Communication Fault [264]<br />
Main menu for communication fault/warning settings. For<br />
further details please see the Fieldbus option manual.<br />
Communication Fault Mode [2641]]<br />
Selects action if a communication fault is detected.<br />
Default:<br />
Off<br />
Off 0 No communication supervision.<br />
Trip 1<br />
Warning 2<br />
Communication information<br />
RS232/485 selected:<br />
The VSD will trip if there is no communication<br />
for time set in parameter [2642].<br />
Fieldbus selected:<br />
The VSD will trip if:<br />
1. The internal communication between<br />
the control board and fieldbus option is<br />
lost for time set in parameter [2642].<br />
2. If a serious network error has occurred.<br />
RS232/485 selected:<br />
The VSD will give a warning if there is no<br />
communication for time set in parameter<br />
[2642].<br />
Fieldbus selected:<br />
The VSD will give a warning if:<br />
1. The internal communication between<br />
the control board and fieldbus option is<br />
lost for time set in parameter [2642].<br />
2. If a serious network error has occurred.<br />
NOTE: Menu [214] and/or [215] must be set to COM to<br />
activate the communication fault function.<br />
Modbus Instance no/DeviceNet no: 43037<br />
Profibus slot/index 168/196<br />
Fieldbus format<br />
Modbus format<br />
2634 AddPrValues<br />
Stp 0<br />
A<br />
2641 ComFlt Mode<br />
Stp A<br />
Off<br />
UInt<br />
UInt<br />
Communication Fault Time [2642]]<br />
Defines the delay time for the trip/warning.<br />
Default:<br />
Range:<br />
0.5 s<br />
Communication information<br />
Ethernet [265]<br />
Settings for Ethernet module (Modbus/TCP). For further<br />
information, see the Fieldbus option manual.<br />
IP Address [2651]<br />
MAC Address [2652]<br />
Subnet Mask [2653]<br />
Gateway [2654]<br />
0.1-15 s<br />
Modbus Instance no/DeviceNet no: 43038<br />
Profibus slot/index 168/197<br />
Fieldbus format<br />
Modbus format<br />
Long, 1=0.1 s<br />
EInt<br />
NOTE: The Ethernet module must be re-booted to<br />
activate the below settings. For example by toggling<br />
parameter [261]. Non-initialized settings indicated by<br />
flashing display text.<br />
Default: 0.0.0.0<br />
Default:<br />
Default: 0.0.0.0<br />
2642 ComFlt Time<br />
Stp 0.5s<br />
A<br />
2651 IP Address<br />
000.000.000.000<br />
2652 MAC Address<br />
Stp 000000000000<br />
A<br />
An unique number for the Ethernet module.<br />
2653 Subnet Mask<br />
0.000.000.000<br />
2654 Gateway<br />
0.000.000.000<br />
Default: 0.0.0.0<br />
84 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
DHCP [2655]<br />
Default:<br />
Selection:<br />
Off<br />
On/Off<br />
Fieldbus Signals [266]<br />
Defines modbus mapping for additional process values. For<br />
further information, see the Fieldbus option manual.<br />
FB Signal 1 - 16 [2661]-[266G]<br />
Used to create a block of parameters which are read/written<br />
via communication. 1 to 8 read + 1 to 8 write parameters<br />
possible.<br />
Default: 0<br />
Range: 0-65535<br />
2655 DHCP<br />
Stp A<br />
Communication information<br />
Off<br />
2661 FB Signal 1<br />
Stp 0<br />
A<br />
Modbus Instance no/DeviceNet no: 42801-42816<br />
Profibus slot/index 167/215-167/230<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
FB Status [269]<br />
Sub menus showing status of fieldbus parameters. Please see<br />
the Fieldbus manual for detailed information.<br />
269 FB Status<br />
Stp<br />
11.3 Process and Application<br />
Parameters [300]<br />
These parameters are mainly adjusted to obtain optimum<br />
process or machine performance.<br />
The read-out, references and actual values depends on<br />
selected process source, [321}:<br />
Table 23<br />
Selected process<br />
source<br />
11.3.1 Set/View Reference Value<br />
[310]<br />
View reference value<br />
As default the menu [310] is in view operation. The value of<br />
the active reference signal is displayed. The value is displayed<br />
according to selected process source, [321] or the process<br />
unit selected in menu [322].<br />
Set reference value<br />
If the function Reference Control [214] is set to: Ref Control<br />
= Keyboard, the reference value can be set in menu Set/<br />
View Reference [310] as a normal parameter or as a motor<br />
potentiometer with the + and - keys on the control panel<br />
depending on the selection of Keyboard Reference Mode in<br />
menu [369]. The ramp times used for setting the reference<br />
value with the Normal function selected in menu [369] are<br />
according to the set Acc Time [331] and Dec Time [332].<br />
The ramp times used for setting the reference value with the<br />
MotPot function selected in [369] are according to the set<br />
Acc MotPot [333] and Dec MotPot [334]. Menu [310] displays<br />
on-line the actual reference value according to the<br />
Mode Settings in Table 23.<br />
Communication information<br />
Unit for reference and<br />
actual value<br />
<strong>Speed</strong> rpm 4 digits<br />
Torque % 3 digits<br />
PT100 °C 3 digits<br />
Frequency Hz 3 digits<br />
Default:<br />
0 rpm<br />
Resolution<br />
Dependent on:<br />
Process Source [321] and Process Unit<br />
[322]<br />
<strong>Speed</strong> mode 0 - max speed [343]<br />
Torque mode 0 - max torque [351]<br />
Other modes<br />
Min according to menu [324] - max according<br />
to menu [325]<br />
Modbus Instance no/DeviceNet no: 42991<br />
Profibus slot/index 168/150<br />
Fieldbus format<br />
Modbus format<br />
310 Set/View ref<br />
Stp<br />
0rpm<br />
Long<br />
EInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 85
NOTE: The actual value in menu [310] is not copied, or<br />
loaded from the control panel memory when Copy Set<br />
[242], Copy to CP [244] or Load from CP [245] is<br />
performed.<br />
NOTE: If the MotPot function is used, the reference value<br />
ramp times are according to the Acc MotPot [333] and<br />
Dec MotPot [334] settings. Actual speed ramp will be<br />
limited according to Acc Time [331] and Dec Time [332].<br />
11.3.2 Process Settings [320]<br />
With these functions, the VSD can be set up to fit the application.<br />
The menus [110], [120], [310], [362]-[368] and<br />
[711] use the process unit selected in [321] and [322] for the<br />
application, e.g. rpm, bar or m3/h. This makes it possible to<br />
easily set up the VSD for the required process requirements,<br />
as well as for copying the range of a feedback sensor to set up<br />
the Process Value Minimum and Maximum in order to<br />
establish accurate actual process information.<br />
Process Source [321]<br />
Select the signal source for the process value that controls<br />
the motor. The Process Source can be set to act as a function<br />
of the process signal on AnIn F(AnIn), a function of the<br />
motor speed F(<strong>Speed</strong>), a function of the shaft torque<br />
F(Torque) or as a function of a process value from serial<br />
communication F(Bus). The right function to select<br />
depends on the characteristics and behaviour of the process.<br />
If the selection <strong>Speed</strong>, Torque or Frequency is set, the VSD<br />
will use speed, torque or frequency as reference value.<br />
Example<br />
An axial fan is speed-controlled and there is no feedback signal<br />
available. The process needs to be controlled within fixed<br />
process values in “m 3 /hr” and a process read-out of the air<br />
flow is needed. The characteristic of this fan is that the air<br />
flow is linearly related to the actual speed. So by selecting<br />
F(<strong>Speed</strong>) as the Process Source, the process can easily be<br />
controlled.<br />
The selection F(xx) indicates that a process unit and scaling<br />
is needed, set in menus [322]-[328]. This makes it possible<br />
to e.g. use pressure sensors to measure flow etc. If F(AnIn) is<br />
selected, the source is automatically connected to the AnIn<br />
which has Process Value as selected.<br />
Default:<br />
<strong>Speed</strong><br />
F(AnIn) 0<br />
Function of analogue input. E.g. via PID<br />
control, [330].<br />
<strong>Speed</strong> 1 <strong>Speed</strong> as process reference 1 .<br />
PT100 3 Temperature as process reference.<br />
F(<strong>Speed</strong>) 4 Function of speed<br />
F(Bus) 6 Function of communication reference<br />
Frequency 7 Frequency as process reference 1 .<br />
1 . Only when <strong>Drive</strong> mode [213] is set to <strong>Speed</strong> or V/Hz.<br />
NOTE: When PT100 is selected, use PT100 channel 1 on<br />
the PTC/PT100 option board.<br />
NOTE: If <strong>Speed</strong>, Torque or Frequency is chosen in menu<br />
[321] Proc Source, menus [322] - [328] are hidden.<br />
NOTE: The motor control method depends on the<br />
selection of drive mode [213], regardless of selected<br />
process source, [321].<br />
Communication information<br />
321 Proc Source<br />
StpA<br />
<strong>Speed</strong><br />
Modbus Instance no/DeviceNet no: 43302<br />
Profibus slot/index 169/206<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
86 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Process Unit [322]<br />
Default: rpm<br />
Off 0 No unit selection<br />
% 1 Percent<br />
°C 2 Degrees Centigrade<br />
°F 3 Degrees Fahrenheit<br />
bar 4 bar<br />
Pa 5 Pascal<br />
Nm 6 Torque<br />
Hz 7 Frequency<br />
rpm 8 Revolutions per minute<br />
m 3 /h 9 Cubic meters per hour<br />
gal/h 10 Gallons per hour<br />
ft 3 /h 11 Cubic feet per hour<br />
User 12 User defined unit<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43303<br />
Profibus slot/index 169/207<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
User-defined Unit [323]<br />
This menu is only displayed if User is selected in menu<br />
[322]. The function enables the user to define a unit with six<br />
symbols. Use the Prev and Next key to move the cursor to<br />
required position. Then use the + and - keys to scroll down<br />
the character list. Confirm the character by moving the cursor<br />
to the next position by pressing the Next key.<br />
Character<br />
322 Proc Unit<br />
Stp A<br />
rpm<br />
No. for serial<br />
comm.<br />
Character<br />
Space 0 m 58<br />
0–9 1–10 n 59<br />
A 11 ñ 60<br />
B 12 o 61<br />
C 13 ó 62<br />
D 14 ô 63<br />
E 15 p 64<br />
F 16 q 65<br />
G 17 r 66<br />
H 18 s 67<br />
I 19 t 68<br />
J 20 u 69<br />
No. for serial<br />
comm.<br />
Character<br />
No. for serial<br />
comm.<br />
Character<br />
K 21 ü 70<br />
L 22 v 71<br />
M 23 w 72<br />
N 24 x 73<br />
O 25 y 74<br />
P 26 z 75<br />
Q 27 å 76<br />
R 28 ä 77<br />
S 29 ö 78<br />
T 30 ! 79<br />
U 31 ¨ 80<br />
Ü 32 # 81<br />
V 33 $ 82<br />
W 34 % 83<br />
X 35 & 84<br />
Y 36 · 85<br />
Z 37 ( 86<br />
Å 38 ) 87<br />
Ä 39 * 88<br />
Ö 40 + 89<br />
a 41 , 90<br />
á 42 - 91<br />
b 43 . 92<br />
c 44 / 93<br />
d 45 : 94<br />
e 46 ; 95<br />
é 47 < 96<br />
ê 48 = 97<br />
ë 49 > 98<br />
f 50 ? 99<br />
g 51 @ 100<br />
h 52 ^ 101<br />
i 53 _ 102<br />
í 54 ° 103<br />
j 55<br />
2<br />
104<br />
k 56<br />
3<br />
105<br />
l 57<br />
No. for serial<br />
comm.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 87
Example:<br />
Create a user unit named kPa.<br />
1. When in the menu [323] press Next to move the cursor<br />
to the right most position.<br />
2. Press the + key until the character k is displayed.<br />
3. Press Next.<br />
4. Then press the + key until P is displayed and confirm<br />
with Next.<br />
5. Repeat until you have entered kPa.<br />
Default:<br />
No characters shown<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
323 User Unit<br />
Stp A<br />
43304<br />
43305<br />
43306<br />
43307<br />
43308<br />
43309<br />
169/208<br />
169/209<br />
169/210<br />
169/211<br />
169/212<br />
169/213<br />
UInt<br />
UInt<br />
When sending a unit name you send one character at a time<br />
starting at the right most position.<br />
Process Min [324]<br />
This function sets the minimum process value allowed.<br />
324 Process Min<br />
Stp 0<br />
A<br />
Process Max [325]<br />
This menu is not visible when speed, torque or frequency is<br />
selected. The function sets the value of the maximum process<br />
value allowed.<br />
Default: 0<br />
Range: 0.000-10000<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43311<br />
Profibus slot/index 169/215<br />
Fieldbus format Long, 1=0.001<br />
Modbus format<br />
EInt<br />
Ratio [326]<br />
This menu is not visible when speed, frequency or torque is<br />
selected. The function sets the ratio between the actual process<br />
value and the motor speed so that it has an accurate process<br />
value when no feedback signal is used. See Fig. 73.<br />
Default: Linear<br />
Linear 0 Process is linear related to speed/torque<br />
Quadratic 1<br />
Communication information<br />
325 Process Max<br />
Stp 0<br />
A<br />
326 Ratio<br />
Stp A<br />
Linear<br />
Process is quadratic related to speed/<br />
torque<br />
Modbus Instance no/DeviceNet no: 43312<br />
Profibus slot/index 169/216<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Default: 0<br />
Range:<br />
Communication information<br />
0.000-10000 (<strong>Speed</strong>, Torque, F(<strong>Speed</strong>),<br />
F(Torque))<br />
-10000– +10000 (F(AnIn, PT100, F(Bus))<br />
Modbus Instance no/DeviceNet no: 43310<br />
Profibus slot/index 169/214<br />
Fieldbus format Long, 1=0.001<br />
Modbus format<br />
EInt<br />
88 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Process<br />
unit<br />
Process<br />
Max<br />
[325]<br />
F(Value), Process Max [328]<br />
This function is used for scaling if no sensor is used. It offers<br />
you the possibility of increasing the process accuracy by scaling<br />
the process values. The process values are scaled by linking<br />
them to known data in the VSD. With F(Value), Proc<br />
Max the precise value at which the entered Process Max<br />
[525] is valid can be entered.<br />
Ratio=Linear<br />
NOTE: If <strong>Speed</strong>, Torque or Frequency is chosen in menu<br />
[321] Proc Source, menus [322]- [328] are hidden.<br />
Process<br />
Min<br />
[324] Min<br />
<strong>Speed</strong><br />
[341]<br />
Fig. 73 Ratio<br />
F(Value), Process Min [327]<br />
This function is used for scaling if no sensor is used. It offers<br />
you the possibility of increasing the process accuracy by scaling<br />
the process values. The process values are scaled by linking<br />
them to known data in the VSD. With F(Value), Proc<br />
Min [327] the precise value at which the entered Process<br />
Min [324] is valid can be entered.<br />
NOTE: If <strong>Speed</strong>, Torque or Frequency is chosen in menu<br />
[321] Proc Source, menus [322]- [328] are hidden.<br />
Default:<br />
Min -1<br />
Min<br />
Communication information<br />
Ratio=Quadratic<br />
<strong>Speed</strong><br />
Max<br />
<strong>Speed</strong><br />
[343]<br />
327 F(Val) PrMin<br />
StpA<br />
Min<br />
According to Min <strong>Speed</strong> setting in<br />
[341].<br />
According to Max <strong>Speed</strong> setting in<br />
Max -2<br />
[343].<br />
0.000-10000 0-10000 0.000-10000<br />
Modbus Instance no/DeviceNet no: 43313<br />
Profibus slot/index 169/217<br />
Fieldbus format<br />
Long, 1=1 rpm<br />
Modbus format<br />
EInt<br />
Default:<br />
Max<br />
Min -1 Min<br />
Max -2 Max<br />
0.000-<br />
10000<br />
0-10000 0.000-10000<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43314<br />
Profibus slot/index 169/218<br />
Fieldbus format<br />
Modbus format<br />
328 F(Val) PrMax<br />
StpA<br />
Max<br />
Long, 1=1 rpm<br />
EInt<br />
Example<br />
A conveyor belt is used to transport bottles. The required<br />
bottle speed needs to be within 10 to 100 bottles/s. Process<br />
characteristics:<br />
10 bottles/s = 150 rpm<br />
100 bottles/s = 1500 rpm<br />
The amount of bottles is linearly related to the speed of the<br />
conveyor belt.<br />
Set-up:<br />
Process Min [324] = 10<br />
Process Max [325] = 100<br />
Ratio [326] = linear<br />
F(Value), ProcMin [327] = 150<br />
F(Value), ProcMax [328] = 1500<br />
With this set-up, the process data is scaled and linked to<br />
known values which results in an accurate control.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 89
F(Value)<br />
PrMax 1500<br />
[328]<br />
Nominal<br />
<strong>Speed</strong><br />
100% n MOT<br />
rpm<br />
Max <strong>Speed</strong> 80% n MOT<br />
Linear<br />
F(Value<br />
PrMin<br />
[327]<br />
150<br />
Bottles/s<br />
(06-F12)<br />
8s<br />
10s<br />
t<br />
10<br />
Process Min [324]<br />
100<br />
Process Max [325]<br />
Fig. 75 Acceleration time and maximum speed<br />
Fig. 74<br />
11.3.3 Start/Stop settings [330]<br />
Submenu with all the functions for acceleration, deceleration,<br />
starting, stopping, etc.<br />
Acceleration Time [331]<br />
The acceleration time is defined as the time it takes for the<br />
motor to accelerate from 0 rpm to nominal motor speed.<br />
NOTE: If the Acc Time is too short, the motor is<br />
accelerated according to the Torque Limit. The actual<br />
Acceleration Time may then be longer than the value<br />
set.<br />
Default:<br />
Range:<br />
10.0 s<br />
0.50–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43101<br />
Profibus slot/index 169/5<br />
Fieldbus format<br />
Modbus format<br />
331 Acc Time<br />
Stp 10.0s<br />
A<br />
Long, 1=0.01 s<br />
EInt<br />
Fig. 75 shows the relationship between nominal motor<br />
speed/max speed and the acceleration time. The same is<br />
valid for the deceleration time.<br />
Fig. 76 shows the settings of the acceleration and deceleration<br />
times with respect to the nominal motor speed.<br />
rpm<br />
(NG_06-F11)<br />
Fig. 76 Acceleration and deceleration times<br />
Deceleration Time [332]<br />
The deceleration time is defined as the time it takes for the<br />
motor to decelerate from nominal motor speed to 0 rpm.<br />
Default:<br />
Range:<br />
Nom. <strong>Speed</strong><br />
10.0 s<br />
0.50–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43102<br />
Profibus slot/index 169/6<br />
Fieldbus format<br />
Modbus format<br />
Acc Time [331] Dec Time [332]<br />
332 Dec Time<br />
Stp 10.0s<br />
A<br />
Long, 1=0.01 s<br />
EInt<br />
NOTE: If the Dec Time is too short and the generator<br />
energy cannot be dissipated in a brake resistor, the<br />
motor is decelerated according to the overvoltage limit.<br />
The actual deceleration time may be longer than the<br />
value set.<br />
90 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Acceleration Time Motor Potentiometer<br />
[333]<br />
It is possible to control the speed of the VSD using the<br />
motor potentiometer function. This function controls the<br />
speed with separate up and down commands, over remote<br />
signals. The MotPot function has separate ramps settings<br />
which can be set in Acc MotPot [333] and Dec MotPot<br />
[334].<br />
If the MotPot function is selected, this is the acceleration<br />
time for the MotPot up command. The acceleration time is<br />
defined as the time it takes for the motor potentiometer<br />
value to increase from 0 rpm to nominal speed.<br />
Default:<br />
Range:<br />
16.0 s<br />
0.50–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43103<br />
Profibus slot/index 169/7<br />
Fieldbus format<br />
Modbus format<br />
Deceleration Time Motor Potentiometer<br />
[334]<br />
If the MotPot function is selected, this is the deceleration<br />
time for the MotPot down command. The deceleration time<br />
is defined as the time it takes for the motor potentiometer<br />
value to decrease from nominal speed to 0 rpm.<br />
Default:<br />
Range:<br />
16.0 s<br />
0.50–3600 s<br />
Communication information<br />
Long, 1=0.01 s<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43104<br />
Profibus slot/index 169/8<br />
Fieldbus format Long, 1=0.01<br />
Modbus format<br />
333 Acc MotPot<br />
Stp 16.0s<br />
A<br />
334 Dec MotPot<br />
Stp 16.0s<br />
A<br />
EInt<br />
Acceleration Time to Minimum <strong>Speed</strong><br />
[335]<br />
If minimum speed, [341]>0 rpm, is used in an application,<br />
the VSD uses separate ramp times below this level. With<br />
Acc>Min<strong>Speed</strong> [335] and DecMin Spd<br />
Stp 10.0s<br />
A<br />
EInt<br />
[331] [332]<br />
[336]<br />
time<br />
Deceleration Time from Minimum<br />
<strong>Speed</strong> [336]<br />
If a minimum speed is programmed, this parameter will be<br />
used to set the deceleration time from the minimum speed<br />
to 0 rpm at a stop command. The ramp time is defined as<br />
the time it takes for the motor to decelerate from the nominal<br />
motor speed to 0 rpm.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 91
336 Dec
Start Mode [339]<br />
Sets the way of starting the motor when a run command is<br />
given.<br />
Default:<br />
Fast 0<br />
Fast (fixed)<br />
Communication information<br />
339 Start Mode<br />
Stp A Fast<br />
The motor flux increases gradually. The<br />
motor shaft starts rotating immediately<br />
once the Run command is given.<br />
Modbus Instance no/DeviceNet no: 43109<br />
Profibus slot/index 169/13<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
sets the way of stopping the motor when a Stop command is<br />
given.<br />
Default:<br />
Decel 0<br />
Decel<br />
Communication information<br />
The motor decelerates to 0 rpm according<br />
to the set deceleration time.<br />
Coast 1 The motor freewheels naturally to 0 rpm.<br />
Modbus Instance no/DeviceNet no: 43111<br />
Profibus slot/index 169/15<br />
Fieldbus format<br />
Modbus format<br />
33B Stop Mode<br />
StpA<br />
Decel<br />
UInt<br />
UInt<br />
Spinstart [33A]<br />
The spinstart will smoothly start a motor which is already<br />
rotating by catching the motor at the actual speed and control<br />
it to the desired speed. If in an application, such as an<br />
exhausting fan, the motor shaft is already rotating due to<br />
external conditions, a smooth start of the application is<br />
required to prevent excessive wear. With the spinstart=on,<br />
the actual control of the motor is delayed due to detecting<br />
the actual speed and rotation direction, which depend on<br />
motor size, running conditions of the motor before the<br />
Spinstart, inertia of the application, etc. Depending on the<br />
motor electrical time constant and the size of the motor, it<br />
can take maximum a couple of minutes before the motor is<br />
caught.<br />
Default:<br />
Off 0<br />
On 1<br />
Off<br />
Communication information<br />
33A Spinstart<br />
Stp A<br />
Off<br />
No spinstart. If the motor is already running<br />
the VSD can trip or will start with high current.<br />
Spinstart will allow the start of a running<br />
motor without tripping or high inrush currents.<br />
Modbus Instance no/DeviceNet no: 43110<br />
Profibus slot/index 169/14<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
11.3.4 Mechanical brake control<br />
The four brake-related menus [33C] to [33F] can be used to<br />
control mechanical brakes.<br />
Brake Release Time [33C]<br />
The Brake Release Time sets the time the VSD delays before<br />
ramping up to whatever final reference value is selected.<br />
During this time a predefined speed can be generated to<br />
hold the load where after the mechanical brake finally<br />
releases. This speed can be selected at Release <strong>Speed</strong>, [33D].<br />
Immediate after the brake release time expiration the brake<br />
lift signal is set. The user can set a digital output or relay to<br />
the function Brake. This output or relay can control the<br />
mechanical brake.<br />
Default:<br />
Range:<br />
0.00 s<br />
0.00–3.00 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43112<br />
Profibus slot/index 169/16<br />
Fieldbus format<br />
Modbus format<br />
33C Brk Release<br />
Stp 0.00s<br />
A<br />
Long, 1=0.01 s<br />
EInt<br />
Stop Mode [33B]<br />
When the VSD is stopped, different methods to come to a<br />
standstill can be selected in order to optimize the stop and<br />
prevent unnecessary wear, like water hammer. Stop Mode<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 93
Fig. 80 shows the relation between the four Brake functions.<br />
• Brake Release Time [33C]<br />
• Start <strong>Speed</strong> [33D]<br />
• Brake Engage Time [33E]<br />
• Brake Wait Time [33F]<br />
The correct time setting depends on the maximum load and<br />
the properties of the mechanical brake. During the brake<br />
release time it is possible to apply extra holding torque by<br />
setting a start speed reference with the function start speed<br />
[33D].<br />
n<br />
Brake release<br />
time [33C]<br />
Brake wait<br />
time [33F]<br />
Brake engage<br />
time [33E]<br />
Start<br />
Release <strong>Speed</strong> [33D]<br />
t<br />
Mechanical<br />
Brake<br />
Open<br />
Closed<br />
Brake Relay<br />
Output<br />
On<br />
Off<br />
Fig. 80 Brake Output functions<br />
Action must take place within<br />
these time intervals<br />
G06 16<br />
NOTE: This function is designed to operate a mechanical<br />
brake via the digital outputs or relays (set to brake<br />
function) controlling a mechanical brake.<br />
94 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Release <strong>Speed</strong> [33D]<br />
The release speed only operates with the brake function:<br />
brake release [33C]. The release speed is the initial speed reference<br />
during the brake release time.<br />
Default:<br />
Range:<br />
Depend on:<br />
Communication information<br />
Brake Engage Time [33E]<br />
The brake engage time is the time the load is held to engage<br />
a mechanical brake.<br />
Communication information<br />
0 rpm<br />
- 4x Sync. <strong>Speed</strong> to 4x Sync.<br />
4xmotor sync speed, 1500 rpm for 1470<br />
rpm motor.<br />
Modbus Instance no/DeviceNet no: 43113<br />
Profibus slot/index 169/17<br />
Fieldbus format<br />
Int, 1=1 rpm<br />
Modbus format<br />
Int, 1=1 rpm<br />
Default:<br />
Range:<br />
33D Release Spd<br />
StpA<br />
0rpm<br />
33E Brk Engage<br />
Stp 0.00s<br />
A<br />
0.00 s<br />
0.00–3.00 s<br />
Modbus Instance no/DeviceNet no: 43114<br />
Profibus slot/index 169/18<br />
Fieldbus format<br />
Long, 1=0.01 s<br />
Modbus format<br />
EInt<br />
Wait Before Brake Time [33F]<br />
The brake wait time is the time to keep brake open and to<br />
hold the load, either in order to be able to speed up immediately,<br />
or to stop and engage the brake.<br />
33F Brk Wait<br />
Stp 0.00s<br />
A<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43115<br />
Profibus slot/index 169/19<br />
Fieldbus format<br />
Modbus format<br />
Vector Brake [33G]<br />
Braking by increasing the internal electrical losses in the<br />
motor.<br />
Default:<br />
Off 0<br />
On 1<br />
Off<br />
Communication information<br />
Long, 1=0.01 s<br />
EInt<br />
Vector brake switched off. VSD brakes normal<br />
with voltage limit on the DC link.<br />
Maximum VSD current (I CL ) is available for<br />
braking.<br />
Modbus Instance no/DeviceNet no: 43116<br />
Profibus slot/index 169/20<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
11.3.5 <strong>Speed</strong> [340]<br />
Menu with all parameters for settings regarding to speeds,<br />
such as Min/Max speeds, Jog speeds, Skip speeds.<br />
Minimum <strong>Speed</strong> [341]<br />
Sets the minimum speed. The minimum speed will operate<br />
as an absolute lower limit. Used to ensure the motor does<br />
not run below a certain speed and to maintain a certain performance.<br />
Default:<br />
Range:<br />
33G Vector Brake<br />
Stp A<br />
Off<br />
341 Min <strong>Speed</strong><br />
Stp A 0rpm<br />
0 rpm<br />
0 - Max <strong>Speed</strong><br />
Dependent on: Set/View ref [310]<br />
Default:<br />
Range:<br />
0.00 s<br />
0.00–30.0 s<br />
NOTE: A lower speed value than the set minimum speed<br />
can be shown in the display due to motor slip.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 95
Communication information<br />
Modbus Instance no/DeviceNet no: 43121<br />
Profibus slot/index 169/25<br />
Fieldbus format<br />
Modbus format<br />
Stop/Sleep when less than Minimum<br />
<strong>Speed</strong> [342]<br />
With this function it is possible to put the VSD in “sleep<br />
mode” when it is running at minimum speed for the length<br />
of time set, due to process value feedback or a reference<br />
value that corresponds to a speed lower than the min speed<br />
set. The VSD will go into sleep mode after programmed<br />
time. When the reference signal or process value feedback<br />
raises the required speed value above the min speed value,<br />
the VSD will automatically wake up and ramp up to the<br />
required speed.<br />
Communication information<br />
Int, 1=1 rpm<br />
Int, 1=1 rpm<br />
NOTE: Menu [386] has higher priority than menu [342].<br />
Default:<br />
Off<br />
Off 0 Off<br />
1–3600 1–3600 1–3600 s<br />
Modbus Instance no/DeviceNet no: 43122<br />
Profibus slot/index 169/26<br />
Fieldbus format<br />
Modbus format<br />
342 Stp
n<br />
Skip <strong>Speed</strong> 2 High [347]<br />
The same function as menu [345] for the 2nd skip range.<br />
Skip <strong>Speed</strong> HI<br />
Skip <strong>Speed</strong> LO<br />
Default:<br />
Range:<br />
347 SkipSpd 2 Hi<br />
StpA<br />
0rpm<br />
0 rpm<br />
0 – 4 x Motor Sync <strong>Speed</strong><br />
Communication information<br />
Fig. 82 Skip <strong>Speed</strong><br />
NOTE: The two Skip <strong>Speed</strong> ranges may be overlapped.<br />
Skip <strong>Speed</strong> 1 High [345]<br />
Skipspd1 HI sets the higher value for the 1st skip range.<br />
Default:<br />
Range:<br />
0 rpm<br />
0 – 4 x Sync <strong>Speed</strong><br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43125<br />
Profibus slot/index 169/29<br />
Fieldbus format<br />
Int<br />
Modbus format<br />
Int<br />
Skip <strong>Speed</strong> 2 Low [346]<br />
The same function as menu [344] for the 2nd skip range.<br />
Default:<br />
Range:<br />
(NG_06-F17)<br />
<strong>Speed</strong> Reference<br />
345 SkipSpd 1 Hi<br />
Stp A 0rpm<br />
346 SkipSpd 2 Lo<br />
StpA<br />
0rpm<br />
0 rpm<br />
0 – 4 x Motor Sync <strong>Speed</strong><br />
Modbus Instance no/DeviceNet no: 43127<br />
Profibus slot/index 169/31<br />
Fieldbus format<br />
Int, 1=1 rpm<br />
Modbus format<br />
Int, 1=1 rpm<br />
Jog <strong>Speed</strong> [348]<br />
The Jog <strong>Speed</strong> function is activated by one of the digital<br />
inputs. The digital input must be set to the Jog function<br />
[520]. The Jog command/function will automatically generate<br />
a run command as long as the Jog command/function is<br />
active. The rotation is determined by the polarity of the set<br />
Jog <strong>Speed</strong>.<br />
Example<br />
If Jog <strong>Speed</strong> = -10, this will give a Run Left command at<br />
10 rpm regardless of RunL or RunR commands. Fig. 83<br />
shows the function of the Jog command/function.<br />
Default:<br />
Range:<br />
Dependent on:<br />
50 rpm<br />
Communication information<br />
-4 x motor sync speed to +4 x motor sync<br />
speed<br />
Defined motor sync speed. Max = 400%, normally<br />
max=VSD I max /motor I nom x 100%.<br />
Modbus Instance no/DeviceNet no: 43128<br />
Profibus slot/index 169/32<br />
Fieldbus format<br />
Modbus format<br />
348 Jog <strong>Speed</strong><br />
StpA<br />
50rpm<br />
Int<br />
Int<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43126<br />
Profibus slot/index 169/30<br />
Fieldbus format<br />
Int, 1=1 rpm<br />
Modbus format<br />
Int, 1=1 rpm<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 97
Jog<br />
Freq<br />
Jog<br />
command<br />
f<br />
Fig. 83 Jog command<br />
11.3.6 Torques [350]<br />
Menu with all parameters for torque settings.<br />
t<br />
t<br />
(NG_06-F18)<br />
frequencies and is used to obtain a higher starting torque.<br />
The maximum voltage increase is 25% of the nominal output<br />
voltage. See Fig. 84.<br />
Selecting “Automatic” will use the optimal value according<br />
to the internal model of motor. “User-Defined” can be<br />
selected when the start conditions of the application do not<br />
change and a high starting torque is always required. A fixed<br />
IxR Compensation value can be set in the menu [353].<br />
Default:<br />
352 IxR Comp<br />
Stp A<br />
Off<br />
Off 0 Function disabled<br />
Automatic 1 Automatic compensation<br />
Off<br />
User Defined 2 User defined value in percent.<br />
Maximum Torque [351]<br />
Sets the maximum torque. This Maximum Torque operates<br />
as an upper torque limit. A <strong>Speed</strong> Reference is always necessary<br />
to run the motor.<br />
T MOT<br />
( Nm)<br />
P MOT<br />
( w)x60<br />
= ----------------------------------------<br />
n MOT<br />
( rpm)x2Π<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43142<br />
Profibus slot/index 169/46<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Default:<br />
Range: 0–400%<br />
351 Max Torque<br />
Stp 120%<br />
A<br />
120% calculated from the motor data<br />
%<br />
100<br />
U<br />
IxR Comp=25%<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43141<br />
Profibus slot/index 169/45<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
NOTE: 100% Torque means: I NOM = I MOT . The maximum<br />
depends on the motor current and VSD max current<br />
settings, but the absolute maximum adjustment is<br />
400%.<br />
NOTE: The power loss in the motor will increase by the<br />
square of the torque when operating above 100%. 400%<br />
torque will result in 1600% power loss, which will<br />
increase the motor temperature very quickly.<br />
IxR Compensation [352]<br />
This function compensates for the drop in voltage over different<br />
resistances such as (very) long motor cables, chokes<br />
and motor stator by increasing the output voltage at a constant<br />
frequency. IxR Compensation is most important at low<br />
Fig. 84 IxR Comp at Linear V/Hz curve<br />
IxR Comp_user [353]<br />
Only visible if User-Defined is selected in previous menu.<br />
Default: 0.0%<br />
Range:<br />
25<br />
IxR Com=0%<br />
f<br />
10 20 30 40 50 Hz<br />
353 IxR CompUsr<br />
Stp 0.0%<br />
A<br />
0-25% x U NOM (0.1% of resolution)<br />
98 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43143<br />
Profibus slot/index 169/47<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
EInt<br />
NOTE: A too high level of IxR Compensation could cause<br />
motor saturation. This can cause a “Power Fault” trip.<br />
The effect of IxR Compensation is stronger with higher<br />
power motors.<br />
NOTE: The motor may be overheated at low speed.<br />
Therefore it is important that the Motor I 2 t Current [232]<br />
is set correctly.<br />
NOTE: Flux optimization works best at stable situations<br />
in slow changing processes.<br />
11.3.7 Preset References [360]<br />
Motor Potentiometer [361]<br />
Sets the properties of the motor potentiometer function. See<br />
the parameter DigIn1 [521] for the selection of the motor<br />
potentiometer function.<br />
361 Motor Pot<br />
StpA<br />
Non Volatie<br />
Flux Optimization [354]<br />
Flux Optimization reduces the energy consumption and the<br />
motor noise, at low or no load conditions.<br />
Flux Optimization automatically decreases the V/Hz ratio,<br />
depending on the actual load of the motor when the process<br />
is in a steady situation. Fig. 85 shows the area within which<br />
the Flux Optimization is active.<br />
Default:<br />
Volatile 0<br />
Non volatile 1<br />
Non Volatile<br />
After a stop, trip or power down, the VSD<br />
will start always from zero speed (or minimum<br />
speed, if selected).<br />
Non Volatile. After a stop, trip or power<br />
down of the VSD, the reference value at<br />
the moment of the stop will be memorized.<br />
After a new start command the output<br />
speed will resume to this saved value.<br />
354 Flux optim<br />
Stp A<br />
Off<br />
Default: Off<br />
Off 0 Function disabled<br />
On 1 Function enabled<br />
Communication information<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43131<br />
Profibus slot/index 169/35<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
n<br />
Modbus Instance no/DeviceNet no: 43144<br />
Profibus slot/index 169/48<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
t<br />
%<br />
100<br />
U<br />
Motpot<br />
UP<br />
t<br />
Flux optimizing<br />
area<br />
f<br />
50 Hz<br />
Motpot<br />
DOWN<br />
Fig. 86 MotPot function<br />
t<br />
Fig. 85 Flux Optimizing<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 99
Preset Ref 1 [362] to Preset Ref 7<br />
[368]<br />
Preset speeds have priority over the analogue inputs. Preset<br />
speeds are activated by the digital inputs. The digital inputs<br />
must be set to the function Pres. Ref 1, Pres. Ref 2 or Pres.<br />
Ref 4.<br />
Depending on the number of digital inputs used, up to 7<br />
preset speeds can be activated per parameter set. Using all<br />
the parameter sets, up to 28 preset speeds are possible.<br />
Default: <strong>Speed</strong>, 0 rpm<br />
Dependent on: Process Source [321] and Process Unit [322]<br />
<strong>Speed</strong> mode 0 - max speed [343]<br />
Torque mode 0 - max torque [351]<br />
Other modes<br />
Communication information<br />
Min according to menu [324] - max according<br />
to menu [325]<br />
Modbus Instance no/DeviceNet no: 43132–43138<br />
Profibus slot/index 169/36–169/42<br />
Fieldbus format<br />
Long<br />
Modbus format<br />
EInt<br />
The same settings are valid for the menus:<br />
[363] Preset Ref 2, with default 250 rpm<br />
[364] Preset Ref 3, with default 500 rpm<br />
[365] Preset Ref 4, with default 750 rpm<br />
[366] Preset Ref 5, with default 1000 rpm<br />
[367] Preset Ref 6, with default 1250 rpm<br />
[368] Preset Ref 7, with default 1500 rpm<br />
The selection of the presets is as in Table 24.<br />
Table 24<br />
Preset<br />
Ctrl3<br />
Preset<br />
Ctrl2<br />
362 Preset Ref 1<br />
Stp A 0rpm<br />
Preset<br />
Ctrl1<br />
Output <strong>Speed</strong><br />
0 0 0 Analogue reference<br />
0 0 1 1) Preset Ref 1<br />
0 1 1) 0 Preset Ref 2<br />
0 1 1 Preset Ref 3<br />
1 1) 0 0 Preset Ref 4<br />
1 0 1 Preset Ref 5<br />
1 1 0 Preset Ref 6<br />
1 1 1 Preset Ref 7<br />
1) = selected if only one preset reference is active<br />
1 = active input<br />
0 = non active input<br />
NOTE: If only Preset Ctrl3 is active, then the Preset Ref 4<br />
can be selected. If Presets Ctrl2 and 3 are active, then<br />
the Preset Ref 2, 4 and 6 can be selected.<br />
Keyboard reference mode [369]<br />
This parameter sets how the reference value [310] is edited.<br />
Default:<br />
Normal 0<br />
MotPot 1<br />
Normal<br />
Communication information<br />
The reference value is edited as a normal<br />
parameter (the new reference value is<br />
activated when Enter is pressed after the<br />
value has been changed). The Acc Time<br />
[331] and Dec Time [332] are used.<br />
The reference value is edited using the<br />
motor potentiometer function (the new<br />
reference value is activated directly when<br />
the key + or - is pressed). The Acc MotPot<br />
[333] and Dec MotPot [334] are used.<br />
Modbus Instance no/DeviceNet no: 43139<br />
Profibus slot/index 169/43<br />
Fieldbus format<br />
Modbus format<br />
369 Key Ref Mode<br />
StpA<br />
Normal<br />
UInt<br />
UInt<br />
NOTE: When Key Ref Mode is set to MotPot, the<br />
reference value ramp times are according to the Acc<br />
MotPot [333] and Dec MotPot [334] settings. Actual<br />
speed ramp will be limited according to Acc Time [331]<br />
and Dec Time [332].<br />
11.3.8 PID Process Control [380]<br />
The PID controller is used to control an external process via<br />
a feedback signal. The reference value can be set via analogue<br />
input AnIn1, at the Control Panel [310] by using a Preset<br />
Reference, or via serial communication. The feedback signal<br />
(actual value) must be connected to an analogue input that<br />
is set to the function Process Value.<br />
100 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
+<br />
Process PID Control [381]<br />
This function enables the PID controller and defines the<br />
response to a changed feedback signal.<br />
Default:<br />
Off<br />
Off 0 PID control deactivated.<br />
On 1<br />
Invert 2<br />
Communication information<br />
PID P Gain [383]<br />
Setting the P gain for the PID controller.<br />
Communication information<br />
The speed increases when the feedback<br />
value decreases. PID settings according to<br />
menus [381] to [385].<br />
The speed decreases when the feedback<br />
value decreases. PID settings according to<br />
menus [383] to [385].<br />
Modbus Instance no/DeviceNet no: 43154<br />
Profibus slot/index 169/58<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Default: 1.0<br />
Range: 0.0–30.0<br />
381 PID Control<br />
Stp A<br />
Off<br />
383 PID P Gain<br />
Stp 1.0<br />
A<br />
Modbus Instance no/DeviceNet no: 43156<br />
Profibus slot/index 169/60<br />
Fieldbus format Long, 1=0.1<br />
Modbus format<br />
EInt<br />
Process<br />
reference<br />
Process<br />
feedback<br />
-<br />
Process<br />
PID<br />
VSD<br />
M<br />
PID I Time [384]<br />
Setting the integration time for the PID controller.<br />
Default:<br />
Range:<br />
1.00 s<br />
0.01–300 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43157<br />
Profibus slot/index 169/61<br />
Fieldbus format<br />
Long, 1=0.01 s<br />
Modbus format<br />
EInt<br />
Process PID D Time [385]<br />
Setting the differentiation time for the PID controller.<br />
Default:<br />
Range:<br />
0.00 s<br />
0.00–30 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43158<br />
Profibus slot/index 169/62<br />
Fieldbus format<br />
Modbus format<br />
384 PID I Time<br />
Stp 1.00s<br />
A<br />
385 PID D Time<br />
Stp 0.00s<br />
A<br />
Long, 1=0.01 s<br />
EInt<br />
PID sleep functionality<br />
This function is controlled via a wait delay and a separate<br />
wake-up margin condition. With this function it is possible<br />
to put the VSD in “sleep mode” when the process value is at<br />
it’s set point and the motor is running at minimum speed for<br />
the length of the time set in [386]. By going into sleep<br />
mode, the by the application consumed energy is reduced to<br />
a minimum. When the process feedback value goes below<br />
the set margin on the process reference as set in [387], the<br />
VSD will wake up automatically and normal PID operation<br />
continues, see examples.<br />
Process<br />
06-F95<br />
Fig. 87 Closed loop PID control<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 101
PID sleep when less than minimum<br />
speed [386]<br />
If the PID output is equal to or less than minimum speed<br />
for given delay time, the VSD will go to sleep.<br />
Default:<br />
Range:<br />
Off<br />
Off, 0.01 –3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43371<br />
Profibus slot/index 170/20<br />
Fieldbus format<br />
Modbus format<br />
PID Activation Margin [387]<br />
The PID activation (wake-up) margin is related to the process<br />
reference and sets the limit when the VSD should wakeup/start<br />
again.<br />
Communication information<br />
Long, 1=0.01 s<br />
EInt<br />
NOTE: Menu [386] has higher priority than menu [342].<br />
Default: 0<br />
Range:<br />
0 –10000 in Process unit<br />
Modbus Instance no/DeviceNet no: 43372<br />
Profibus slot/index 170/21<br />
Fieldbus format<br />
Modbus format<br />
386 PID
PID Steady state test delay.<br />
NOTE: It is important that the system has reached a<br />
stable situation before the Steady State Test is initiated.<br />
Default:<br />
Range:<br />
Off<br />
Off, 0.01–3600 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43373<br />
Profibus slot/index 170/22<br />
Fieldbus format<br />
Modbus format<br />
388 PID Stdy Tst<br />
StpA<br />
Off<br />
Long, 1=0.01 s<br />
EInt<br />
PID Steady State Margin [389]<br />
PID steady state margin defines a margin band around the<br />
reference that defines “steady state operation”. During the<br />
steady state test the PID operation is overruled and the VSD<br />
is decreasing the speed as long as the PID error is within the<br />
steady state margin. If the PID error goes outside the steady<br />
state margin the test failed and normal PID operation continues,<br />
see example.<br />
Default: 0<br />
Range:<br />
0–10000 in process unit<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43374<br />
Profibus slot/index 170/23<br />
Fieldbus format<br />
Modbus format<br />
389 PID Stdy Mar<br />
Stp 0<br />
A<br />
Long, 1=0.01 s<br />
EInt<br />
Example: The PID Steady Test starts when the process value<br />
[711] is within the margin and Steady State Test Wait Delay<br />
has expired. The PID output will decrease speed with a step<br />
value which corresponds to the margin as long as the Process<br />
value [711] stays within steady state margin. When Min<br />
<strong>Speed</strong> [341] is reached the steady state test was successful<br />
and stop/sleep is commanded if PID sleep function<br />
[386]and [387] is activated. If the Process value [711] goes<br />
outside the set steady state margins then the test<br />
failed and normal PID operation will continue, see Fig. 90<br />
.<br />
[711] Process Value<br />
[310] Process Ref<br />
[389]<br />
[389]<br />
[387]<br />
[388]<br />
time<br />
[712] <strong>Speed</strong><br />
Start steady<br />
state test<br />
Stop steady<br />
state test<br />
Normal PID<br />
Normal PID<br />
Steady state<br />
test<br />
Stop/Sleep<br />
[341] Min <strong>Speed</strong> [386] PID
11.3.9 Pump/Fan Control [390]<br />
The Pump Control functions are in menu [390]. The function<br />
is used to control a number of drives (pumps, fans, etc.)<br />
of which one is always driven by the VSD.<br />
Pump enable [391]<br />
This function will enable the pump control to set all relevant<br />
pump control functions.<br />
Default: Off<br />
Off 0 Pump control is switched off.<br />
On 1<br />
Communication information<br />
Pump control is on:<br />
- Pump control parameters [392] to [39G]<br />
appear and are activated according to<br />
default settings.<br />
- View functions [39H] to [39M] are added<br />
in the menu structure.<br />
Modbus Instance no/DeviceNet no: 43161<br />
Profibus slot/index 169/65<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Number of <strong>Drive</strong>s [392]<br />
Sets the total number of drives which are used, including the<br />
Master VSD. The setting here depends on the parameter<br />
Select <strong>Drive</strong> [393]. After the number of drives is chosen it is<br />
important to set the relays for the pump control. If the digital<br />
inputs are also used for status feedback, these must be set<br />
for the pump control according to; Pump 1 OK– Pump6<br />
OK in menu [520].<br />
Default: 1<br />
1-3 Number of drives if I/O Board is not used.<br />
1-6<br />
1-7<br />
391 Pump enable<br />
StpA<br />
Off<br />
392 No of <strong>Drive</strong>s<br />
Stp A<br />
1<br />
Number of drives if 'Alternating MASTER' is<br />
used, see Select <strong>Drive</strong> [393]. (I/O Board is<br />
used.)<br />
Number of drives if 'Fixed MASTER' is used,<br />
see Select <strong>Drive</strong> [393].<br />
(I/O Board is used.)<br />
NOTE: Used relays must be defined as Slave Pump or<br />
Master Pump. Used digital inputs must be defined as<br />
Pump Feedback.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43162<br />
Profibus slot/index 169/66<br />
Fieldbus format<br />
Modbus format<br />
Select <strong>Drive</strong> [393]<br />
Sets the main operation of the pump system. 'Sequence' and<br />
'Runtime' are Fixed MASTER operation. 'All' means Alternating<br />
MASTER operation.<br />
Default:<br />
Sequence 0<br />
Run Time 1<br />
All 2<br />
Sequence<br />
Communication information<br />
UInt<br />
UInt<br />
Fixed MASTER operation:<br />
- The additional drives will be selected in<br />
sequence, i.e. first pump 1 then pump 2<br />
etc.<br />
- A maximum of 7 drives can be used.<br />
Fixed MASTER operation:<br />
- The additional drives will be selected<br />
depending on the Run Time. So the drive<br />
with the lowest Run Time will be selected<br />
first. The Run Time is monitored in menus<br />
[39H] to [39M] in sequence. For each drive<br />
the Run Time can be reset.<br />
- When drives are stopped, the drive with<br />
the longest Run Time will be stopped first.<br />
- Maximum 7 drives can be used.<br />
Alternating MASTER operation:<br />
- When the drive is powered up, one drive is<br />
selected as the Master drive. The selection<br />
criteria depends on the Change Condition<br />
[394]. The drive will be selected according<br />
to the Run Time. So the drive with the lowest<br />
Run Time will be selected first. The Run<br />
Time is monitored in menus [39H] to [39M]<br />
in sequence. For each drive the Run Time<br />
can be reset.<br />
- A maximum of 6 drives can be used.<br />
Modbus Instance no/DeviceNet no: 43163<br />
Profibus slot/index 169/67<br />
Fieldbus format<br />
Modbus format<br />
393 Select <strong>Drive</strong><br />
StpA<br />
Sequence<br />
UInt<br />
UInt<br />
NOTE: This menu will NOT be active if less than 3 drives<br />
are selected.<br />
104 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Change Condition [394]<br />
This parameter determines the criteria for changing the master.<br />
This menu only appears if Alternating MASTER operation<br />
is selected. The elapsed run time of each drive is<br />
monitored. The elapsed run time always determines which<br />
drive will be the 'new' master drive.<br />
This function is only active if the parameter Select <strong>Drive</strong><br />
[393]=All.<br />
Default:<br />
Stop 0<br />
Timer 1<br />
Both 2<br />
Both<br />
Communication information<br />
The Runtime of the master drive determines<br />
when a master drive has to be<br />
changed. The change will only take place<br />
after a:<br />
- Power Up<br />
- Stop<br />
- Standby condition<br />
- Trip condition.<br />
The master drive will be changed if the<br />
timer setting in Change Timer [395] has<br />
elapsed. The change will take place immediately.<br />
So during operation the additional<br />
pumps will be stopped temporarily, the<br />
'new' master will be selected according to<br />
the Run Time and the additional pumps will<br />
be started again.<br />
It is possible to leave 2 pumps running during<br />
the change operation. This can be set<br />
with <strong>Drive</strong>s on Change [396].<br />
The master drive will be changed if the<br />
timer setting in Change Timer [395] has<br />
elapsed. The 'new' master will be selected<br />
according to the elapsed Run Time. The<br />
change will only take place after a:<br />
- Power Up<br />
- Stop<br />
- Standby condition.<br />
- Trip condition.<br />
Modbus Instance no/DeviceNet no: 43164<br />
Profibus slot/index 169/68<br />
Fieldbus format<br />
Modbus format<br />
394 Change Cond<br />
Stp A Both<br />
UInt<br />
UInt<br />
Change Timer [395]<br />
When the time set here is elapsed, the master drive will be<br />
changed. This function is only active if Select <strong>Drive</strong><br />
[393]=All and Change Cond [394]= Timer/ Both.<br />
Default:<br />
Range:<br />
50 h<br />
1-3000 h<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43165<br />
Profibus slot/index 169/69<br />
Fieldbus format<br />
Modbus format<br />
<strong>Drive</strong>s on Change [396]<br />
If a master drive is changed according to the timer function<br />
(Change Condition=Timer/Both [394]), it is possible to<br />
leave additional pumps running during the change operation.<br />
With this function the change operation will be as<br />
smooth as possible. The maximum number to be programmed<br />
in this menu depends on the number of additional<br />
drives.<br />
Example:<br />
If the number of drives is set to 6, the maximum value will<br />
be 4. This function is only active if Select <strong>Drive</strong> [393]=All.<br />
Default: 0<br />
Range: 0 to (the number of drives - 2)<br />
Communication information<br />
UInt, 1=1 h<br />
UInt, 1=1 h<br />
Modbus Instance no/DeviceNet no: 43166<br />
Profibus slot/index 169/70<br />
Fieldbus format<br />
Modbus format<br />
395 Change Timer<br />
StpA<br />
50h<br />
396 <strong>Drive</strong>s on Ch<br />
StpA<br />
0<br />
UInt<br />
UInt<br />
NOTE: If the Status feedback inputs (DigIn 9 to Digin 14)<br />
are used, the master drive will be changed immediately<br />
if the feedback generates an 'Error'.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 105
Upper Band [397]<br />
If the speed of the master drive comes into the upper band,<br />
an additional drive will be added after a delay time that is set<br />
in start delay [399].<br />
Default: 10%<br />
Range:<br />
Communication information<br />
Example:<br />
Max <strong>Speed</strong> = 1500 rpm<br />
Min <strong>Speed</strong> = 300 rpm<br />
Upper Band = 10%<br />
Start delay will be activated:<br />
Range = Max <strong>Speed</strong> to Min <strong>Speed</strong> = 1500–300 = 1200 rpm<br />
10% of 1200 rpm = 120 rpm<br />
Start level = 1500–120 = 1380 rpm<br />
Fig. 91 Upper band<br />
0-100% of total min speed to max speed<br />
Modbus Instance no/DeviceNet no: 43167<br />
Profibus slot/index 169/71<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
<strong>Speed</strong><br />
Max<br />
Min<br />
Lower Band [398]<br />
If the speed of the master drive comes into the lower band<br />
an additional drive will be stopped after a delay time. This<br />
delay time is set in the parameter Stop Delay [39A].<br />
Default: 10%<br />
Range:<br />
397 Upper Band<br />
Stp 10%<br />
A<br />
Upper band<br />
Start Delay [399]<br />
398 Lower Band<br />
StpA<br />
10%<br />
next pump starts<br />
Flow/Pressure<br />
(NG_50-PC-12_1)<br />
0-100% of total min speed to max speed<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43168<br />
Profibus slot/index 169/72<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
Example:<br />
Max <strong>Speed</strong> = 1500 rpm<br />
Min <strong>Speed</strong> = 300 rpm<br />
Lower Band = 10%<br />
Stop delay will be activated:<br />
Range = Max <strong>Speed</strong> - Min <strong>Speed</strong> = 1500–300 = 1200 rpm<br />
10% of 1200 rpm = 120 rpm<br />
Start level = 300 + 120 = 420 rpm<br />
<strong>Speed</strong><br />
Max<br />
Min<br />
Fig. 92 Lower band<br />
Start Delay [399]<br />
This delay time must have elapsed before the next pump is<br />
started. A delay time prevents the nervous switching of<br />
pumps.<br />
Default:<br />
Range:<br />
0 s<br />
0-999 s<br />
Communication information<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43169<br />
Profibus slot/index 169/73<br />
Fieldbus format Long, 1=1s<br />
Modbus format<br />
“top” pump stops<br />
Stop Delay [39A]<br />
Lower band<br />
399 Start Delay<br />
Stp A<br />
0s<br />
EInt<br />
Flow/Pressure<br />
(NG_50-PC-13_1)<br />
106 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Stop Delay [39A]<br />
This delay time must have elapsed before the 'top' pump is<br />
stopped. A delay time prevents the nervous switching of<br />
pumps.<br />
Default:<br />
Range:<br />
39A Stop Delay<br />
Stp A<br />
0s<br />
0 s<br />
0-999 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43170<br />
Profibus slot/index 169/74<br />
Fieldbus format<br />
Long, 1=1 s<br />
Modbus format<br />
EInt<br />
Upper Band Limit [39B]<br />
If the speed of the pump reaches the upper band limit, the<br />
next pump is started immediately without delay. If a start<br />
delay is used this delay will be ignored. Range is between<br />
0%, equalling max speed, and the set percentage for the<br />
UpperBand [397].<br />
39B Upp Band Lim<br />
Stp 0%<br />
A<br />
Lower Band Limit [39C]<br />
If the speed of the pump reaches the lower band limit, the<br />
'top' pump is stopped immediately without delay. If a stop<br />
delay is used this delay will be ignored. Range is from 0%,<br />
equalling min speed, to the set percentage for the Lower<br />
Band [398].<br />
Default: 0%<br />
Range:<br />
0 to Lower Band level. 0% (=min speed) means<br />
that he Limit function is switched off.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43172<br />
Profibus slot/index 169/76<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
<strong>Speed</strong><br />
Max<br />
39C Low Band Lim<br />
StpA<br />
0%<br />
“top” pump stops<br />
immediately<br />
EInt<br />
Default: 0%<br />
Range:<br />
0 to Upper Band level. 0% (=max speed) means<br />
that the Limit function is switched off.<br />
Communication information<br />
Min<br />
Lower band<br />
Stop Delay [39A]<br />
Lower band<br />
limit [39C]<br />
Flow/Pressure<br />
(NG_50-PC-15_2)<br />
Modbus Instance no/DeviceNet no: 43171<br />
Profibus slot/index 169/75<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
<strong>Speed</strong><br />
Max<br />
Upper band<br />
EInt<br />
next pump starts<br />
immediately<br />
Upper band<br />
limit [39B]<br />
Fig. 94 Lower band limit<br />
Settle Time Start [39D]<br />
The settle start allows the process to settle after a pump is<br />
switched on before the pump control continues. If an additional<br />
pump is started D.O.L. (Direct On Line) or Y/ Δ, the<br />
flow or pressure can still fluctuate due to the 'rough' start/<br />
stop method. This could cause unnecessary starting and<br />
stopping of additional pumps.<br />
During the Settle start:<br />
• PID controller is off.<br />
• The speed is kept at a fixed level after adding a pump.<br />
Min<br />
Fig. 93 Upper band limit<br />
Start Delay [399]<br />
Flow/Pressure<br />
(NG_50-PC-14_2)<br />
Default:<br />
Range:<br />
39D Settle Start<br />
StpA<br />
0s<br />
0 s<br />
0-999 s<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 107
Communication information<br />
Modbus Instance no/DeviceNet no: 43173<br />
Profibus slot/index 169/77<br />
Fieldbus format<br />
Modbus format<br />
Transition <strong>Speed</strong> Start [39E]<br />
The transition speed start is used to minimize a flow/pressure<br />
overshoot when adding another pump. When an additional<br />
pump needs to be switched on, the master pump will<br />
slow down to the set transition speed start value, before the<br />
additional pump is started. The setting depends on the<br />
dynamics of both the master drive and the additional drives.<br />
The transition speed is best set by trial and error.<br />
In general:<br />
• If the additional pump has 'slow' start/stop dynamics,<br />
then a higher transition speed should be used.<br />
• If the additional pump has 'fast' start/stop dynamics,<br />
then a lower transition speed should be used.<br />
Default: 60%<br />
Range:<br />
Communication information<br />
Long, 1=1 s<br />
EInt<br />
0-100% of total min speed to max speed<br />
Modbus Instance no/DeviceNet no: 43174<br />
Profibus slot/index 169/78<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
39E TransS Start<br />
Stp 60%<br />
A<br />
EInt<br />
Example<br />
Max <strong>Speed</strong> = 1500 rpm<br />
Min <strong>Speed</strong> = 200 rpm<br />
TransS Start = 60%<br />
When an additional pump is needed, the speed will be controlled<br />
down to min speed + (60% x (1500 rpm - 200 rpm))<br />
= 200 rpm + 780 rpm = 980 rpm. When this speed is<br />
reached, the additional pump with the lowest run time<br />
hours will be switched on.<br />
<strong>Speed</strong><br />
Actual<br />
Trans<br />
Min<br />
Fig. 95 Transition speed start<br />
Flow/Pressure<br />
Fig. 96 Effect of transition speed<br />
Settle Time Stop [39F]<br />
The settle stop allows the process to settle after a pump is<br />
switched off before the pump control continues. If an additional<br />
pump is stopped D.O.L. (Direct On Line) or Y/ Δ,<br />
the flow or pressure can still fluctuate due to the 'rough'<br />
start/stop method. This could cause unnecessary starting<br />
and stopping of additional pumps.<br />
During the Settle stop:<br />
• PID controller is off.<br />
• the speed is kept at a fixed level after stopping a pump<br />
Default:<br />
Range:<br />
0 s<br />
Switch on<br />
procedure starts<br />
0–999 s<br />
Communication information<br />
Additional pump<br />
Master pump<br />
Actual start<br />
command of next<br />
pump (RELAY)<br />
Transition speed<br />
decreases overshoot<br />
39F Settle Stop<br />
StpA<br />
0s<br />
Flow/Pressure<br />
(NG_50-PC-16_1)<br />
Time<br />
Modbus Instance no/DeviceNet no: 43175<br />
Profibus slot/index 169/79<br />
Fieldbus format<br />
Modbus format<br />
Long, 1=1 s<br />
EInt<br />
108 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Transition <strong>Speed</strong> Stop [39G]<br />
The transition speed stop is used to minimize a flow/pressure<br />
overshoot when shutting down an additional pump.<br />
The setting depends on the dynamics of both the master<br />
drive and the additional drives.<br />
In general:<br />
• If the additional pump has 'slow' start/stop dynamics,<br />
then a higher transition speed should be used.<br />
• If the additional pump has 'fast' start/stop dynamics,<br />
then a lower transition speed should be used.<br />
Default: 60%<br />
Range:<br />
0-100% of total min speed to max speed<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43176<br />
Profibus slot/index 169/80<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
39G TransS Stop<br />
Stp 60%<br />
A<br />
EInt<br />
Example<br />
Max <strong>Speed</strong> = 1500 rpm<br />
Min <strong>Speed</strong> = 200 rpm<br />
TransS Start = 60%<br />
When less additional pumps are needed, the speed will be<br />
controlled up to min speed + (60% x (1500 rpm - 200<br />
rpm)) = 200 rpm + 780 rpm = 980 rpm. When this speed is<br />
reached, the additional pump with the highest run time<br />
hours will be switched off.<br />
<strong>Speed</strong><br />
Max<br />
Actual shut down of pump<br />
Master pump<br />
Run Times 1-6 [39H] to [39M]<br />
Unit:<br />
Range:<br />
h:m (hours:minutes)<br />
0h:0m–65535h:59m.<br />
Communication information<br />
Modbus Instance no/<br />
DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
Reset Run Times 1-6 [39H1] to [39M1]<br />
Default:<br />
No 0<br />
Yes 1<br />
No<br />
Communication information<br />
31051 hours, 31052 minutes,<br />
31054 hours, 31055 minutes,<br />
31057 hours, 31058 minutes,<br />
31060 hours, 31061 minutes,<br />
31063 hours, 31064 minutes,<br />
31066 hours, 31067 minutes<br />
121/195, 121/198, 121/201,<br />
121/204, 121/207, 121/210<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 38–43, pump 1 -6<br />
Profibus slot/index 0/37–0/42<br />
Fieldbus format<br />
Modbus format<br />
39H Run Time 1<br />
StpA<br />
h:mm<br />
39H1 Rst Run Tm1<br />
StpA<br />
No<br />
UInt<br />
UInt<br />
Trans<br />
Actual<br />
Min<br />
Additional pump<br />
Flow/Pressure<br />
Switch off procedure starts<br />
Fig. 97 Transition speed stop<br />
Pump Status [39N]<br />
39N Pump 123456<br />
StpA<br />
OCD<br />
Indication<br />
C<br />
D<br />
O<br />
E<br />
Description<br />
Control, master pump, only when alternating<br />
master is used<br />
Direct control<br />
Pump is off<br />
Pump error<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 109
11.4 Load Monitor and Process<br />
Protection [400]<br />
11.4.1 Load Monitor [410]<br />
The monitor functions enable the VSD to be used as a load<br />
monitor. Load monitors are used to protect machines and<br />
processes against mechanical overload and underload, e.g. a<br />
conveyer belt or screw conveyer jamming, belt failure on a<br />
fan and a pump dry running. See explanation in section 7.5,<br />
page 38.<br />
Alarm Select [411]<br />
Selects the types of alarms that are active.<br />
Default:<br />
Off<br />
Off 0 No alarm functions active.<br />
Min 1<br />
Max 2<br />
Max+Min 3<br />
Communication information<br />
Alarm Trip [412]<br />
Selects which alarm must cause a trip to the VSD.<br />
Communication information<br />
Min Alarm active. The alarm output functions<br />
as an underload alarm.<br />
Max Alarm active. The alarm output functions<br />
as an overload alarm.<br />
Both Max and Min alarm are active. The<br />
alarm outputs function as overload and<br />
underload alarms.<br />
Modbus Instance no/DeviceNet no: 43321<br />
Profibus slot/index 169/225<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Off<br />
Selection: Same as in menu [411]<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43322<br />
Profibus slot/index 169/226<br />
Fieldbus format<br />
Modbus format<br />
411 Alarm Select<br />
Stp A<br />
Off<br />
412 Alarm trip<br />
Stp A<br />
Off<br />
UInt<br />
UInt<br />
Ramp Alarm [413]<br />
This function inhibits the (pre) alarm signals during acceleration/deceleration<br />
of the motor to avoid false alarms.<br />
Default:<br />
Off 0<br />
On 1<br />
Off<br />
Communication information<br />
Alarm Start Delay [414]<br />
This parameter is used if, for example, you want to override<br />
an alarm during the start-up procedure.<br />
Sets the delay time after a run command, after which the<br />
alarm may be given.<br />
• If Ramp Alarm=On. The start delay begins after a RUN<br />
command.<br />
• If Ramp Alarm=Off. The start delay begins after the<br />
acceleration ramp.<br />
Communication information<br />
(Pre) alarms are inhibited during acceleration/deceleration.<br />
(Pre) alarms active during acceleration/<br />
deceleration.<br />
Modbus Instance no/DeviceNet no: 43323<br />
Profibus slot/index 169/227<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Range:<br />
2 s<br />
0-3600 s<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43324<br />
Profibus slot/index 169/228<br />
Fieldbus format<br />
Modbus format<br />
413 Ramp Alarm<br />
Stp A<br />
Off<br />
414 Start Delay<br />
Stp A<br />
2s<br />
Long, 1=1 s<br />
EInt<br />
Load Type [415]<br />
In this menu you select monitor type according to the load<br />
characteristic of your application. By selecting the required<br />
monitor type, the overload and underload alarm function<br />
can be optimized according to the load characteristic.<br />
When the application has a constant load over the whole<br />
speed range, i.e. extruder or screw compressor, the load type<br />
110 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
can be set to basic. This type uses a single value as a reference<br />
for the nominal load. This value is used for the complete<br />
speed range of the VSD. The value can be set or automatically<br />
measured. See Autoset Alarm [41A] and Normal Load<br />
[41B] about setting the nominal load reference.<br />
The load curve mode uses an interpolated curve with 9 load<br />
values at 8 equal speed intervals. This curve is populated by<br />
a test run with a real load. This can be used with any smooth<br />
load curve including constant load.<br />
Max Alarm Margin is a percentage of nominal motor<br />
torque.<br />
Default: 15%<br />
Range: 0–400%<br />
4161 MaxAlarmMar<br />
Stp 15%<br />
A<br />
Load<br />
Max Alarm<br />
Basic<br />
Min Alarm<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43326<br />
Profibus slot/index 169/230<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
Fig. 98<br />
Default:<br />
Basic 0<br />
Load<br />
Curve<br />
1<br />
Basic<br />
Communication information<br />
Max Alarm [416]<br />
Uses a fixed maximum and minimum load<br />
level over the full speed range. Can be used<br />
in situations where the torque is independent<br />
of the speed.<br />
Uses the measured actual load characteristic<br />
of the process over the speed range.<br />
Modbus Instance no/DeviceNet no: 43325<br />
Profibus slot/index 169/229<br />
Fieldbus format<br />
Modbus format<br />
Load curve<br />
415 Load Type<br />
Stp A Basic<br />
UInt<br />
UInt<br />
<strong>Speed</strong><br />
Max Alarm Margin [4161]<br />
With load type Basic, [415], used the Max Alarm Margin<br />
sets the band above the Normal Load, [41B], menu that<br />
does not generate an alarm. With load type Load Curve,<br />
[415], used the Max Alarm Margin sets the band above the<br />
Load Curve, [41C], that does not generate an alarm. The<br />
Max Alarm delay [4162]<br />
Sets the delay time between the first occurrence of max<br />
alarm condition and after when the alarm is given.<br />
Default:<br />
Range:<br />
0.1 s<br />
0-90 s<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43330<br />
Profibus slot/index 169/234<br />
Fieldbus format<br />
Modbus format<br />
Max Pre Alarm [417]<br />
Long, 1=0.1 s<br />
EInt<br />
Max Pre AlarmMargin [4171]<br />
With load type Basic, [415], used the Max Pre-Alarm Margin<br />
sets the band above the Normal Load, [41B], menu that<br />
does not generate a pre-alarm. With load type Load Curve,<br />
[415], used the Max Pre-Alarm Margin sets the band above<br />
the Load Curve, [41C], that does not generate a pre-alarm.<br />
The Max Pre-Alarm Margin is a percentage of nominal<br />
motor torque.<br />
Default: 10%<br />
Range: 0–400%<br />
4162 MaxAlarmDel<br />
Stp 0.1s<br />
A<br />
4171 MaxPreAlMar<br />
Stp 10%<br />
A<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 111
Communication information<br />
Modbus Instance no/DeviceNet no: 43327<br />
Profibus slot/index 169/231<br />
Fieldbus format Long, 1=0.1%<br />
Modbus format<br />
EInt<br />
Max Pre Alarm delay [4172]<br />
Sets the delay time between the first occurrence of max pre<br />
alarm condition and after when the alarm is given.<br />
Min Pre Alarm Response delay [4182]<br />
Sets the delay time between the first occurrence of min pre<br />
alarm condition and after when the alarm is given.<br />
Default:<br />
Range:<br />
Communication information<br />
4182 MinPreAlDel<br />
Stp 0.1s<br />
A<br />
0.1 s<br />
0-90 s<br />
Default:<br />
Range:<br />
4172 MaxPreAlDel<br />
Stp 0.1s<br />
A<br />
0.1 s<br />
0–90 s<br />
Modbus Instance no/DeviceNet no: 43332<br />
Profibus slot/index 169/236<br />
Fieldbus format<br />
Long, 1=0.1 s<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43331<br />
Profibus slot/index 169/235<br />
Fieldbus format<br />
Modbus format<br />
Min Pre Alarm [418]<br />
Long, 1=0.1 s<br />
EInt<br />
Min Pre Alarm Margin [4181]<br />
With load type Basic, [415], used the Min Pre-Alarm Margin<br />
sets the band under the Normal Load, [41B], menu that<br />
does not generate a pre-alarm. With load type Load Curve,<br />
[415], used the Min Pre-Alarm Margin sets the band under<br />
the Load Curve, [41C], that does not generate a pre-alarm.<br />
The Min Pre-Alarm Margin is a percentage of nominal<br />
motor torque.<br />
Default: 10%<br />
Range: 0-400%<br />
4181 MinPreAlMar<br />
Stp 10%<br />
A<br />
Min Alarm [419]<br />
Min Alarm Margin [4191]<br />
With load type Basic, [415], used the Min Alarm Margin<br />
sets the band under the Normal Load, [41B], menu that<br />
does not generate an alarm. With load type Load Curve,<br />
[415], used the Min Alarm Margin sets the band under the<br />
Load Curve, [41C], that does not generate an alarm. The<br />
Max Alarm Margin is a percentage of nominal motor<br />
torque.<br />
Default: 15%<br />
Range: 0-400%<br />
Communication information<br />
4191 MinAlarmMar<br />
Stp 15%<br />
A<br />
Modbus Instance no/DeviceNet no: 43329<br />
Profibus slot/index 169/233<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43328<br />
Profibus slot/index 169/232<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
112 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Min Alarm Response delay [4192]<br />
Sets the delay time between the first occurrence of min<br />
alarm condition and after when the alarm is given.<br />
Default:<br />
Range:<br />
0.1 s<br />
0-90 s<br />
Communication information<br />
4192 MinAlarmDel<br />
Stp 0.1s<br />
A<br />
Modbus Instance no/DeviceNet no: 43333<br />
Profibus slot/index 169/237<br />
Fieldbus format<br />
Long, 1=0.1 s<br />
Modbus format<br />
EInt<br />
Autoset Alarm [41A]<br />
The Autoset Alarm function can measure the nominal load<br />
that is used as reference for the alarm levels. If the selected<br />
Load Type [415] is Basic it copies the load the motor is running<br />
with to the menu Normal Load [41B]. The motor<br />
must run on the speed that generates the load that needs to<br />
be recorded. If the selected Load Type [415] is Load Curve it<br />
performs a test-run and populates the Load Curve [41C]<br />
with the found load values.<br />
WARNING: When autoset does a test run the<br />
motor and application/machine will ramp up<br />
to maximum speed.<br />
NOTE: The motor must be running for the Autoset Alarm<br />
function to succeed. A not running motor generates a<br />
“Failed!” message.<br />
The default set levels for the (pre)alarms are:<br />
Overload<br />
Underload<br />
Max Alarm<br />
Max Pre Alarm<br />
These default set levels can be manually changed in menus<br />
[416] to [419]. After execution the message “Autoset OK!” is<br />
displayed for 1s and the selection reverts to “No”.<br />
Normal Load [41B]<br />
Set the level of the normal load. The alarm or pre alarm will<br />
be activated when the load is above/under normal load ±<br />
margin.<br />
Default: 100%<br />
Range:<br />
Communication information<br />
menu [4161] + [41B]<br />
menu [4171] + [41B]<br />
Min Pre Alarm menu [41B] - [4181]<br />
Min Alarm menu [41B] - [4191]<br />
0-400% of max torque<br />
NOTE: 100% Torque means: I NOM = I MOT . The maximum<br />
depends on the motor current and VSD max current<br />
settings, but the absolute maximum adjustment is<br />
400%.<br />
Modbus Instance no/DeviceNet no: 43335<br />
Profibus slot/index 169/239<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
41B Normal Load<br />
Stp 100%<br />
A<br />
EInt<br />
41A AutoSet Alrm<br />
Stp A<br />
No<br />
Default: No<br />
No 0<br />
Yes 1<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43334<br />
Profibus slot/index 169/238<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Load Curve [41C]<br />
The load curve function can be used with any smooth load<br />
curve. The curve can be populated with a test-run or the values<br />
can be entered or changed manually.<br />
Load Curve 1-9 [41C1]-[41C9]<br />
The measured load curve is based on 9 stored samples. The<br />
curve starts at minimum speed and ends at maximum speed,<br />
the range in between is divided into 8 equal steps. The measured<br />
values of each sample are displayed in [41C1] to<br />
[41C9] and can be adapted manually. The value of the 1st<br />
sampled value on the load curve is displayed.<br />
41C1 Load Curve1<br />
Stp 0rpm 100%<br />
A<br />
Default: 100%<br />
Range:<br />
0–400% of max torque<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 113
Communication information<br />
Min-Max alarm tolerance band graph<br />
combination and the load of the motor at the time the dip<br />
occurs, see Fig. 100.<br />
1<br />
Min <strong>Speed</strong><br />
Max <strong>Speed</strong><br />
421 Low Volt OR<br />
Stp A<br />
On<br />
Default:<br />
On<br />
0.5<br />
Off 0 At a voltage dip the low voltage trip will protect.<br />
On 1<br />
At mains dip, VSD ramps down until voltage<br />
rises.<br />
0<br />
0 0.2 0.4 0.6 0.8 1<br />
<strong>Speed</strong><br />
Measured load samples<br />
Min-max tolerance band<br />
Max alarm limit<br />
Min alarm limit<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43361<br />
Profibus slot/index 170/10<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Modbus Instance no/DeviceNet no:<br />
43336%, 43337 rpm,<br />
43338%, 43339 rpm,<br />
43340%, 43341 rpm,<br />
43342%, 43343 rpm,<br />
43344%, 43345 rpm,<br />
43346%, 43347 rpm,<br />
43348%, 43349 rpm,<br />
43350%, 43351 rpm,<br />
43352%, 43353 rpm<br />
DC link voltage<br />
Override<br />
level<br />
Low Volt.<br />
level<br />
Profibus slot/index<br />
169/240, 169/242,<br />
169/244, 169/246,<br />
169/248, 169/250,<br />
169/252, 169/254,<br />
170/1<br />
<strong>Speed</strong><br />
t<br />
Fieldbus format<br />
Long<br />
Modbus format<br />
EInt<br />
(06-F60new)<br />
t<br />
NOTE: The speed values depend on the Min- and Max<br />
<strong>Speed</strong> values. they are read only and cannot be<br />
changed.<br />
Fig. 99<br />
11.4.2 Process Protection [420]<br />
Submenu with settings regarding protection functions for<br />
the VSD and the motor.<br />
Low Voltage Override [421]<br />
If a dip in the mains supply occurs and the low voltage override<br />
function is enabled, the VSD will automatically<br />
decrease the motor speed to keep control of the application<br />
and prevent an under voltage trip until the input voltage<br />
rises again. Therefore the rotating energy in the motor/load<br />
is used to keep the DC link voltage level at the override level,<br />
for as long as possible or until the motor comes to a standstill.<br />
This is dependent on the inertia of the motor/load<br />
Fig. 100 Low voltage override<br />
NOTE: During the low voltage override the LED trip/limit<br />
blinks.<br />
Rotor locked [422]<br />
With the rotor locked function enabled, the VSD will protect<br />
the motor and application when this is stalled whilst<br />
increasing the motor speed from standstill. This protection<br />
will coast the motor to stop and indicate a fault when the<br />
Torque Limit has been active at very low speed for more<br />
than 5 seconds.<br />
114 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Default: Off<br />
Off 0 No detection<br />
On 1<br />
Communication information<br />
Motor lost [423]<br />
With the motor lost function enabled, the VSD is able to<br />
detect a fault in the motor circuit: motor, motor cable, thermal<br />
relay or output filter. Motor lost will cause a trip, and<br />
the motor will coast to standstill, when a missing motor<br />
phase is detected during a period of 5 s.<br />
Communication information<br />
VSD will trip when locked rotor is detected.<br />
Trip message “Locked Rotor”.<br />
Modbus Instance no/DeviceNet no: 43362<br />
Profibus slot/index 170/11<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Default:<br />
Off 0<br />
Trip 1<br />
422 Rotor locked<br />
Stp A<br />
Off<br />
423 Motor lost<br />
Stp A<br />
Off<br />
Off<br />
Function switched off to be used if no<br />
motor or very small motor connected.<br />
VSD will trip when the motor is disconnected.<br />
Trip message “Motor Lost”.<br />
Modbus Instance no/DeviceNet no: 43363<br />
Profibus slot/index 170/12<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Overvolt control [424]<br />
Used to switch off the overvoltage control function when<br />
only braking by brake chopper and resistor is required. The<br />
overvoltage control function, limits the braking torque so<br />
that the DC link voltage level is controlled at a high, but<br />
safe, level. This is achieved by limiting the actual deceleration<br />
rate during stopping. In case of a defect at the brake<br />
chopper or the brake resistor the VSD will trip for “Overvoltage”<br />
to avoid a fall of the load e.g. in crane applications.<br />
NOTE: Overvoltage control should not be activated if<br />
brake chopper is used.<br />
Default: On<br />
On 0 Overvoltage control activated<br />
Off 1 Overvoltage control off<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43364<br />
Profibus slot/index 170/13<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
11.5 I/Os and Virtual<br />
Connections [500]<br />
Main menu with all the settings of the standard inputs and<br />
outputs of the VSD.<br />
11.5.1 Analogue Inputs [510]<br />
Submenu with all settings for the analogue inputs.<br />
AnIn1 Function [511]<br />
Sets the function for Analogue input 1. Scale and range are<br />
defined by AnIn1 Advanced settings [513].<br />
Default: Process Ref<br />
Off 0 Input is not active<br />
Max <strong>Speed</strong> 1 The input acts as an upper speed limit.<br />
Max Torque 2 The input acts as an upper torque limit.<br />
Process Val 3<br />
Process Ref 4<br />
Communication information<br />
424 Over Volt Ctl<br />
Stp A<br />
On<br />
511 AnIn1 Fc<br />
Stp A Process Ref<br />
The input value equals the actual process<br />
value (feedback) and is compared to the<br />
reference signal (set point) by the PID controller,<br />
or can be used to display and view<br />
the actual process value.<br />
Reference value is set for control in process<br />
units, see Process Source [321] and<br />
Process Unit [322].<br />
Modbus Instance no/DeviceNet no: 43201<br />
Profibus slot/index 169/105<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 115
NOTE: When AnInX Func=Off, the connected signal will<br />
still be available for Comparators [610].<br />
Adding analogue inputs<br />
If more then one analogue input is set to the same function,<br />
the values of the inputs can be added together. In the following<br />
examples we assume that Process Source [321] is set to<br />
<strong>Speed</strong>.<br />
Example 1: Add signals with different weight (fine tuning).<br />
Signal on AnIn1 = 10 mA<br />
Signal on AnIn2 = 5 mA<br />
[511] AnIn1 Function = Process Ref.<br />
[512] AnIn1 Setup = 4-20 mA<br />
[5134] AnIn1 Function Min = Min (0 rpm)<br />
[5136] AnIn1 Function Max = Max (1500 rpm)<br />
[5138] AnIn1 Operation = Add+<br />
[514] AnIn2 Function = Process Ref.<br />
[515] AnIn2 Setup = 4-20 mA<br />
[5164] AnIn2 Function Min = Min (0 rpm)<br />
[5166] AnIn2 Function Max = User defined<br />
[5167] AnIn2 Value Max = 300 rpm<br />
[5168] AnIn2 Operation = Add+<br />
Calculation:<br />
AnIn1 = (10-4) / (20-4) x (1500-0) + 0 = 562.5 rpm<br />
AnIn2 = (5-4) / (20-4) x (300-0) + 0 = 18.75 rpm<br />
The actual process reference will be:<br />
+562.5 + 18.75 = 581 rpm<br />
Analogue Input Selection via Digital Inputs:<br />
When two different external Reference signals are used, e.g.<br />
4-20mA signal from control centre and a 0-10 V locally<br />
mounted potentiometer, it is possible to switch between<br />
these two different analogue input signals via a Digital Input<br />
set to “AnIn Select”.<br />
AnIn1 is 4-20 mA<br />
AnIn2 is 0-10 V<br />
DigIn3 is controlling the AnIn selection; HIGH is 4-20 mA,<br />
LOW is 0-10 V<br />
[511] AnIn1 Fc = Process Ref;<br />
set AnIn1 as reference signal input<br />
[512] AnIn1 Setup = 4-20mA;<br />
set AnIn1 for a current reference signal<br />
[513A] AnIn1 Enable = DigIn;<br />
set AnIn1 to be active when DigIn3 is HIGH<br />
[514] AnIn2 Fc = Process Ref;<br />
set AnIn2 as reference signal input<br />
[515] AnIn2 Setup = 0-10V;<br />
set AnIn2 for a voltage reference signal<br />
[516A] AnIn2 Enabl = !DigIn;<br />
set AnIn2 to be active when DigIn3 is LOW<br />
[523] DigIn3=AnIn;<br />
set DIgIn3 as input fot selection of AI reference<br />
Subtracting analogue inputs<br />
Example 2: Subtract two signals<br />
Signal on AnIn1 = 8 V<br />
Signal on AnIn2 = 4 V<br />
[511] AnIn1 Function = Process Ref.<br />
[512] AnIn1 Setup = 0-10 V<br />
[5134] AnIn1 Function Min = Min (0 rpm)<br />
[5136] AnIn1 Function Max = Max (1500 rpm)<br />
[5138] AnIn1 Operation = Add+<br />
[514] AnIn2 Function = Process Ref.<br />
[515] AnIn2 Setup = 0-10 V<br />
[5164] AnIn2 Function Min = Min (0 rpm)<br />
[5166] AnIn2 Function Max = Max (1500 rpm)<br />
[5168] AnIn2 Operation = Sub-<br />
Calculation:<br />
AnIn1 = (8-0) / (10-0) x (1500-0) + 0 = 1200 rpm<br />
AnIn2 = (4-0) / (10-0) x (1500-0) + 0 = 600 rpm<br />
The actual process reference will be:<br />
+1200 - 600 = 600 rpm<br />
AnIn1 Setup [512]<br />
The analogue input setup is used to configure the analogue<br />
input in accordance with the signal used that will be connected<br />
to the analogue input. With this selection the input<br />
can be determined as current (4-20 mA) or voltage<br />
(0-10 V) controlled input. Other selections are available for<br />
using a threshold (live zero), a bipolar input function, or a<br />
user defined input range. With a bipolar input reference signal,<br />
it is possible to control the motor in two directions. See<br />
Fig. 101.<br />
NOTE: The selection of voltage or current input is done<br />
with S1. When the switch is in voltage mode only the<br />
voltage menu items are selectable. With the switch in<br />
current mode only the current menu items are<br />
selectable.<br />
116 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Default:<br />
Dependent on<br />
4–20mA 0<br />
0–20mA 1<br />
User mA 2<br />
User Bipol<br />
mA<br />
3<br />
0–10V 4<br />
2–10V 5<br />
User V 6<br />
User Bipol<br />
V<br />
7<br />
512 AnIn1 Setup<br />
Stp A 4-20mA<br />
4-20 mA<br />
Setting of switch S1<br />
The current input has a fixed threshold<br />
(Live Zero) of 4 mA and controls the full<br />
range for the input signal. See Fig. 103.<br />
Normal full current scale configuration of<br />
the input that controls the full range for the<br />
input signal. See Fig. 102.<br />
The scale of the current controlled input,<br />
that controls the full range for the input signal.<br />
Can be defined by the advanced AnIn<br />
Min and AnIn Max menus.<br />
Sets the input for a bipolar current input,<br />
where the scale controls the range for the<br />
input signal. Scale can be defined in<br />
advanced menu AnIn Bipol.<br />
Normal full voltage scale configuration of<br />
the input that controls the full range for the<br />
input signal. See Fig. 102.<br />
The voltage input has a fixed threshold<br />
(Live Zero) of 2 V and controls the full range<br />
for the input signal. See Fig. 103.<br />
The scale of the voltage controlled input,<br />
that controls the full range for the input signal.<br />
Can be defined by the advanced AnIn<br />
Min and AnIn Max menus.<br />
Sets the input for a bipolar voltage input,<br />
where the scale controls the range for the<br />
input signal. Scale can be defined in<br />
advanced menu AnIn Bipol.<br />
-10 V<br />
Fig. 101<br />
100 %<br />
Fig. 102 Normal full-scale configuration<br />
100 %<br />
n<br />
<strong>Speed</strong><br />
100 %<br />
n<br />
0<br />
100 %<br />
10 V<br />
20 mA<br />
(NG_06-F21)<br />
Ref<br />
0 10 V<br />
20mA<br />
(NG_06-F21)<br />
n<br />
0–10 V<br />
0–20 mA<br />
NOTE: For bipol function, input RunR and RunL needs to<br />
be active and Rotation, [219] must be set to “R+L”.<br />
2–10 V<br />
4–20 mA<br />
NOTE: Always check the needed set up when the setting<br />
of S1 is changed; selection will not adapt automatically.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43202<br />
0 2 V<br />
4mA<br />
Fig. 103 2–10 V/4–20 mA (Live Zero)<br />
10 V<br />
2 0mA<br />
Ref<br />
Profibus slot/index 169/106<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 117
AnIn1 Advanced [513]<br />
NOTE: The different menus will automatically be set to<br />
either “mA” or “V”, based on the selection in AnIn 1<br />
Setup [512].<br />
AnIn1 Min [5131]<br />
Parameter to set the minimum value of the external reference<br />
signal. Only visible if [512] = User mA/V.<br />
Default:<br />
Range:<br />
0 V/4.00 mA<br />
0.00–20.00 mA<br />
0–10.00 V<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43203<br />
Profibus slot/index 169/107<br />
Fieldbus format<br />
Long<br />
Modbus format<br />
EInt<br />
AnIn1 Max [5132]<br />
Parameter to set the maximum value of the external reference<br />
signal. Only visible if [512] = User mA/V.<br />
Default: 10.00 V/20.00 mA<br />
Range:<br />
Communication information<br />
513 AnIn1 Advan<br />
Stp A<br />
5131 AnIn1 Min<br />
Stp A 0V/4.00mA<br />
5132 AnIn1 Max<br />
Stp 10.0V/20.00mA<br />
0.00–20.00 mA<br />
0–10.00 V<br />
Special function: Inverted reference signal<br />
If the AnIn minimum value is higher than the AnIn maximum<br />
value, the input will act as an inverted reference input,<br />
see Fig. 104.<br />
100 %<br />
n<br />
Fig. 104 Inverted reference<br />
AnIn1 Bipol [5133]<br />
This menu is automatically displayed if AnIn1 Setup is set to<br />
User Bipol mA or User Bipol V. The window will automatically<br />
show mA or V range according to selected function.<br />
The range is set by changing the positive maximum value;<br />
the negative value is automatically adapted accordingly.<br />
Only visible if [512] = User Bipol mA/V. The inputs RunR<br />
and RunL input need to be active, and Rotation, [219],<br />
must be set to “R+L”, to operate the bipolar function on the<br />
analogue input.<br />
Default:<br />
Range:<br />
0 1 0 V<br />
0.00–10.00 V<br />
Communication information<br />
0.0–20.0 mA, 0.00–10.00 V<br />
Modbus Instance no/DeviceNet no: 43205<br />
Profibus slot/index 169/109<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
EInt<br />
Invert<br />
AnIn Min ><br />
AnIn Max<br />
Ref<br />
5133 AnIn1 Bipol<br />
Stp 10.00V<br />
A<br />
(NG_06-F25)<br />
Modbus Instance no/DeviceNet no: 43204<br />
Profibus slot/index 169/108<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
EInt<br />
118 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
AnIn1 Function Min [5134]<br />
With AnIn1 Function Min the physical minimum value is<br />
scaled to selected process unit. The default scaling is<br />
dependent of the selected function of AnIn1 [511].<br />
Default:<br />
Min<br />
Min 0 Min value<br />
Max 1 Max value<br />
Userdefined<br />
2 Define user value in menu [5135]<br />
Table 25 shows corresponding values for the min and max<br />
selections depending on the function of the analogue input<br />
[511].<br />
Table 25<br />
AnIn Function Min Max<br />
<strong>Speed</strong> Min <strong>Speed</strong> [341] Max <strong>Speed</strong> [343]<br />
Torque 0% Max Torque [351]<br />
Process Ref Process Min [324] Process Max [325]<br />
Process Value Process Min [324] Process Max [325]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43206<br />
Profibus slot/index 169/110<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
AnIn1 Function Value Min [5135]<br />
With AnIn1 Function ValMin you define a user-defined<br />
value for the signal. Only visible when user-defined is<br />
selected in menu [5134].<br />
Default: 0.000<br />
Range: -10000.000 – 10000.000<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43541<br />
Profibus slot/index 170/190<br />
Fieldbus format<br />
Modbus format<br />
5134 AnIn1 FcMin<br />
Stp A<br />
Min<br />
5135 AnIn1 VaMin<br />
Stp 0.000<br />
A<br />
Long,<br />
<strong>Speed</strong> 1=1 rpm<br />
Torque 1=1%<br />
Process val 1=0.001<br />
EInt<br />
AnIn1 Function Max [5136]<br />
With AnIn1 Function Max the physical maximum value is<br />
scaled to selected process unit. The default scaling is<br />
dependent of the selected function of AnIn1 [511]. See<br />
Table 25.<br />
Default:<br />
Max<br />
Min 0 Min value<br />
Max 1 Max value<br />
User-defined 2 Define user value in menu [5137]<br />
Communication information<br />
Modbus Instance no/<br />
DeviceNet no:<br />
43207<br />
Profibus slot/index 169/111<br />
Fieldbus format<br />
Modbus format<br />
AnIn1 Function Value Max [5137]<br />
With AnIn1 Function VaMax you define a user-defined<br />
value for the signal. Only visible when user-defined is<br />
selected in menu [5136].<br />
Default: 0.000<br />
Range: -10000.000 – 10000.000<br />
Communication information<br />
Long,<br />
<strong>Speed</strong>/Torque 1=1 rpm or %.<br />
Other 1= 0.001<br />
EInt<br />
Modbus Instance no/DeviceNet no: 43551<br />
Profibus slot/index 170/200<br />
Fieldbus format<br />
Modbus format<br />
5136 AnIn1 FcMax<br />
Stp A<br />
Max<br />
5137 AnIn1 VaMax<br />
Stp 0.000<br />
A<br />
Long,<br />
<strong>Speed</strong> 1=1 rpm<br />
Torque 1=1%<br />
Process val 1=0.001<br />
EInt<br />
NOTE: With AnIn Min, AnIn Max, AnIn Function Min and<br />
AnIn Function Max settings, loss of feedback signals<br />
(e.g. voltage drop due to long sensor wiring) can be<br />
compensated to ensure an accurate process control.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 119
Example:<br />
Process sensor is a sensor with the following specification:<br />
Range: 0–3 bar<br />
Output: 2–10 mA<br />
Analogue input should be set up according to:<br />
[512] AnIn1 Setup = User mA<br />
[5131] AnIn1 Min = 2 mA<br />
[5132] AnIn1 Max = 10 mA<br />
[5134] AnIn1 Function Min = User-defined<br />
[5135] AnIn1 VaMin = 0.000 bar<br />
[5136] AnIn 1 Function Max = User-defined<br />
[5137] AnIn1 VaMax = 3.000 bar<br />
AnIn1 Operation [5138]<br />
Default:<br />
Add+ 0<br />
Sub- 1<br />
Add+<br />
Communication information<br />
AnIn1 Filter [5139]<br />
If the input signal is unstable (e.g. fluctuation reference<br />
value), the filter can be used to stabilize the signal. A change<br />
of the input signal will reach 63% on AnIn1 within the set<br />
AnIn1 Filter time. After 5 times the set time, AnIn1 will<br />
have reached 100% of the input change. See Fig. 105.<br />
Communication information<br />
Analogue signal is added to selected function<br />
in menu [511].<br />
Analogue signal is subtracted from<br />
selected function in menu [511].<br />
Modbus Instance no/DeviceNet no: 43208<br />
Profibus slot/index 169/112<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
Range:<br />
0.1 s<br />
0.001 – 10.0 s<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43209<br />
Profibus slot/index 169/113<br />
Fieldbus format<br />
Modbus format<br />
5138 AnIn1 Oper<br />
Stp A Add+<br />
5139 AnIn1 Filt<br />
Stp 0.1s<br />
A<br />
Long, 1=0.001 s<br />
EInt<br />
AnIn change<br />
100%<br />
63%<br />
Fig. 105<br />
AnIn1 Enable [513A]<br />
Parameter for enable/disable analogue input selection via<br />
digital inputs (DigIn set to function AnIn Select).<br />
Default:<br />
On<br />
Original input signal<br />
On 0 AnIn1 is always active<br />
!DigIn 1 AnIn1 is only active if the digital input is low.<br />
DigIn 2 AnIn1 is only active if the digital input is high.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: AnIn1 43210<br />
Profibus slot/index AnIn1 169/114<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
AnIn2 Function [514]<br />
Parameter for setting the function of Analogue Input 2.<br />
Same function as AnIn1 Func [511].<br />
Default: Off<br />
Selection: Same as in menu [511]<br />
Communication information<br />
T<br />
Filtered AnIn signal<br />
5 X T<br />
513A AnIn1 Enabl<br />
Stp A<br />
On<br />
514 AnIn2 Fc<br />
Stp A<br />
Off<br />
Modbus Instance no/DeviceNet no: 43211<br />
Profibus slot/index 169/115<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
120 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
AnIn2 Setup [515]<br />
Parameter for setting the function of Analogue Input 2.<br />
Same functions as AnIn1 Setup [512].<br />
Default: 4 – 20 mA<br />
Dependent on Setting of switch S2<br />
Selection: Same as in menu [512].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43212<br />
Profibus slot/index 169/116<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
AnIn2 Advanced [516]<br />
Same functions and submenus as under AnIn1 Advanced<br />
[513].<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
515 AnIn2 Setup<br />
Stp A 4-20mA<br />
516 AnIn2 Advan<br />
Stp A<br />
AnIn3 Function [517]<br />
Parameter for setting the function of Analogue Input 3.<br />
Same function as AnIn1 Func [511].<br />
43213–43220<br />
43542<br />
43552<br />
169/117–124<br />
170/191<br />
170/201<br />
AnIn3 Setup [518]<br />
Same functions as AnIn1 Setup [512].<br />
Default:<br />
4–20 mA<br />
Dependent on Setting of switch S3<br />
Selection: Same as in menu [512].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43222<br />
Profibus slot/index 169/126<br />
Fieldbus format<br />
Modbus format<br />
AnIn3 Advanced [519]<br />
Same functions and submenus as under AnIn1 Advanced<br />
[513].<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
518 AnIn3 Setup<br />
Stp A 4-20mA<br />
AnIn4 Function [51A]<br />
Parameter for setting the function of Analogue Input 4.<br />
Same function as AnIn1 Func [511].<br />
UInt<br />
UInt<br />
519 AnIn3 Advan<br />
Stp A<br />
43223–43230<br />
43543<br />
43553<br />
169/127–169/134<br />
170/192<br />
170/202<br />
517 AnIn3 Fc<br />
Stp A<br />
Default: Off<br />
Selection: Same as in menu [511]<br />
Off<br />
51A AnIn4 Fc<br />
Stp A<br />
Default: Off<br />
Selection: Same as in menu [511]<br />
Off<br />
Communication information<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43221<br />
Profibus slot/index 169/125<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43231<br />
Profibus slot/index 169/135<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 121
AnIn4 Set-up [51B]<br />
Same functions as AnIn1 Setup [512].<br />
Default:<br />
4-20 mA<br />
Dependent on Setting of switch S4<br />
Selection: Same as in menu [512].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43232<br />
Profibus slot/index 169/136<br />
Fieldbus format<br />
Modbus format<br />
AnIn4 Advanced [51C]<br />
Same functions and submenus as under AnIn1 Advanced<br />
[513].<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
51B AnIn4 Setup<br />
Stp A 4-20mA<br />
UInt<br />
UInt<br />
51C AnIn4 Advan<br />
Stp A<br />
43233–43240<br />
43544<br />
43554<br />
169/137–144<br />
170/193<br />
170/203<br />
11.5.2 Digital Inputs [520]<br />
Submenu with all the settings for the digital inputs.<br />
NOTE: Additional inputs will become available when the<br />
I/O option boards are connected.<br />
Digital Input 1 [521]<br />
To select the function of the digital input.<br />
On the standard control board there are eight digital inputs.<br />
If the same function is programmed for more than one input<br />
that function will be activated according to “OR” logic if<br />
nothing else is stated.<br />
Default: RunL<br />
Off 0 The input is not active.<br />
Ext. Trip 3<br />
Stop 4<br />
Enable 5<br />
RunR 6<br />
RunL 7<br />
Be aware that if there is nothing connected<br />
to the input, the VSD will trip at “External<br />
trip” immediately.<br />
NOTE: The External Trip is active low.<br />
NOTE: Activated according to “AND” logic.<br />
Stop command according to the selected<br />
Stop mode in menu [33B].<br />
NOTE: The Stop command is active low.<br />
NOTE: Activated according to “AND” logic.<br />
Enable command. General start condition<br />
to run the VSD. If made low during running<br />
the output of the VSD is cut off immediately,<br />
causing the motor to coast to zero<br />
speed.<br />
NOTE: If none of the digital inputs are programmed<br />
to “Enable”, the internal enable<br />
signal is active.<br />
NOTE: Activated according to “AND” logic.<br />
Run Right command. The output of the<br />
VSD will be a clockwise rotary field.<br />
Run Left command. The output of the VSD<br />
will be a counter-clockwise rotary field.<br />
Reset command. To reset a Trip condition<br />
Reset 9<br />
and to enable the Autoreset function.<br />
Preset Ctrl1 10 To select the Preset Reference.<br />
Preset Ctrl2 11 To select the Preset Reference.<br />
Preset Ctrl3 12 To select the Preset Reference.<br />
MotPot Up 13<br />
MotPot<br />
Down<br />
14<br />
521 DigIn 1<br />
Stp A<br />
RunL<br />
Increases the internal reference value<br />
according to the set AccMotPot time [333].<br />
Has the same function as a “real” motor<br />
potentiometer, see Fig. 86.<br />
Decreases the internal reference value<br />
according to the set DecMotPot time [334].<br />
See MotPot Up.<br />
122 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Pump1<br />
Feedb<br />
Pump2<br />
Feedb<br />
Pump3<br />
Feedb<br />
Pump4<br />
Feedb<br />
Pump5<br />
Feedb<br />
Pump6<br />
Feedb<br />
Timer 1<br />
Timer 2<br />
Set Ctrl 1<br />
Set Ctrl 2<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
Mot PreMag 25<br />
Jog 26<br />
Ext Mot<br />
Temp<br />
Loc/Rem<br />
27<br />
28<br />
AnIn select 29<br />
LC Level 30<br />
Feedback input pump1 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Feedback input pump 2 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Feedback input pump3 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Feedback input pump 4 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Feedback input pump5 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Feedback input pump 6 for Pump/Fan control<br />
and informs about the status of the<br />
auxiliary connected pump/fan.<br />
Timer 1 Delay [643] will be activated on the<br />
rising edge of this signal.<br />
Timer 2 Delay [653] will be activated on the<br />
rising edge of this signal.<br />
Activates other parameter set. See Table<br />
26 for selection possibilities.<br />
Activates other parameter set. See Table<br />
26 for selection possibilities.<br />
Pre-magnetises the motor. Used for faster<br />
motor start.<br />
To activate the Jog function. Gives a Run<br />
command with the set Jog speed and<br />
Direction, page 97.<br />
Be aware that if there is nothing connected<br />
to the input, the VSD will trip at “External<br />
Motor Temp” immediately.<br />
NOTE: The External Motor Temp is active<br />
low.<br />
Activate local mode defined in [2171] and<br />
[2172].<br />
Activate/deactivate analogue inputs<br />
defined in [513A], [516A], [519A] and<br />
[51CA]<br />
Liquid cooling low level signal.<br />
NOTE: The Liquid Cooling Level is active<br />
low.<br />
NOTE: For bipol function, input RunR and RunL needs to<br />
be active and Rotation, [219] must be set to “R+L”.<br />
Table 26<br />
Parameter Set Set Ctrl 1 Set Ctrl 2<br />
A 0 0<br />
B 1 0<br />
C 0 1<br />
D 1 1<br />
NOTE: To activate the parameter set selection, menu<br />
241 must be set to DigIn.<br />
Digital Input 2 [522] to Digital Input 8<br />
[528]<br />
Same function as DigIn 1 [521]. Default function for DigIn<br />
8 is Reset. For DigIn 3 to 7 the default function is Off.<br />
Default: RunR<br />
Selection: Same as in menu [521]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43241–43248<br />
Profibus slot/index 169/146–169/152<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Additional digital inputs [529] to [52H]<br />
Additional digital inputs with I/O option board installed,<br />
B1 DigIn 1 [529] - B3 DigIn 3 [52H]. B stands for board<br />
and 1 to 3 is the number of the board which is related to the<br />
position of the I/O option board on the option mounting<br />
plate. The functions and selections are the same as DigIn 1<br />
[521].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43501–43509<br />
Profibus slot/index 170/150–170/158<br />
Fieldbus format<br />
Modbus format<br />
522 DigIn 2<br />
Stp A<br />
Int<br />
Int<br />
RunR<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43241<br />
Profibus slot/index 169/145<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 123
11.5.3 Analogue Outputs [530]<br />
Submenu with all settings for the analogue outputs. Selections<br />
can be made from application and VSD values, in<br />
order to visualize actual status. Analogue outputs can also be<br />
used as a mirror of the analogue input. Such a signal can be<br />
used as:<br />
• a reference signal for the next VSD in a Master/Slave<br />
configuration (see Fig. 106).<br />
• a feedback acknowledgement of the received analogue<br />
reference value.<br />
AnOut1 Function [531]<br />
Sets the function for the Analogue Output 1. Scale and<br />
range are defined by AnOut1 Advanced settings [533].<br />
Default:<br />
<strong>Speed</strong><br />
Process Val 0<br />
Actual process value according to Process<br />
feedback signal.<br />
<strong>Speed</strong> 1 Actual speed.<br />
Torque 2 Actual torque.<br />
Process Ref 3 Actual process reference value.<br />
Shaft Power 4 Actual shaft power.<br />
Frequency 5 Actual frequency.<br />
Current 6 Actual current.<br />
El power 7 Actual electrical power.<br />
Output volt 8 Actual output voltage.<br />
DC-voltage 9 Actual DC link voltage.<br />
AnIn1 10<br />
AnIn2 11<br />
AnIn3 12<br />
AnIn4 13<br />
531 AnOut1 Fc<br />
StpA<br />
<strong>Speed</strong><br />
Mirror of received signal value on<br />
AnIn1.<br />
Mirror of received signal value on<br />
AnIn2.<br />
Mirror of received signal value on<br />
AnIn3.<br />
Mirror of received signal value on<br />
AnIn4.<br />
AnOut 1 Setup [532]<br />
Preset scaling and offset of the output configuration.<br />
Default:<br />
4–20mA 0<br />
0–20mA 1<br />
User mA 2<br />
User Bipol<br />
mA<br />
3<br />
0-10V 4<br />
2–10V 5<br />
User V 6<br />
User Bipol V 7<br />
4-20mA<br />
Communication information<br />
The current output has a fixed threshold<br />
(Live Zero) of 4 mA and controls the full<br />
range for the output signal. See Fig. 103.<br />
Normal full current scale configuration of<br />
the output that controls the full range for<br />
the output signal. See Fig. 102.<br />
The scale of the current controlled output<br />
that controls the full range for the output<br />
signal. Can be defined by the advanced<br />
AnOut Min and AnOut Max menus.<br />
Sets the output for a bipolar current output,<br />
where the scale controls the range<br />
for the output signal. Scale can be<br />
defined in advanced menu AnOut Bipol.<br />
Normal full voltage scale configuration of<br />
the output that controls the full range for<br />
the output signal. See Fig. 102.<br />
The voltage output has a fixed threshold<br />
(Live Zero) of 2 V and controls the full<br />
range for the output signal. See Fig. 103.<br />
The scale of the voltage controlled output<br />
that controls the full range for the output<br />
signal. Can be defined by the advanced<br />
AnOut Min and AnOut Max menus.<br />
Sets the output for a bipolar voltage output,<br />
where the scale controls the range<br />
for the output signal. Scale can be<br />
defined in advanced menu AnOut Bipol.<br />
Modbus Instance no/DeviceNet no: 43252<br />
Profibus slot/index 169/156<br />
Fieldbus format<br />
Modbus format<br />
532 AnOut1 Setup<br />
Stp A 4-20mA<br />
UInt<br />
UInt<br />
NOTE: When selections AnIn1, AnIn2 …. AnIn4 is<br />
selected, the setup of the AnOut (menu [532] or [535])<br />
has to be set to 0-10V or 0-20mA. When the AnOut Setup<br />
is set to e.g. 4-20mA, the mirroring is not working<br />
correct.<br />
Ref.<br />
VSD 1<br />
Master<br />
Ref.<br />
VSD 2<br />
Slave<br />
Communication information<br />
AnOut<br />
Modbus Instance no/DeviceNet no: 43251<br />
Profibus slot/index 169/155<br />
Fieldbus format<br />
UInt<br />
Fig. 106<br />
Modbus format<br />
UInt<br />
124 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
AnOut1 Advanced [533]<br />
With the functions in the AnOut1 Advanced menu, the output<br />
can be completely defined according to the application<br />
needs. The menus will automatically be adapted to “mA” or<br />
“V”, according to the selection in AnOut1 Setup [532].<br />
AnOut1 Min [5331]<br />
This parameter is automatically displayed if User mA or<br />
User V is selected in menu AnOut 1 Setup [532]. The menu<br />
will automatically adapt to current or voltage setting according<br />
to the selected setup. Only visible if [532] = User mA/V.<br />
Default:<br />
Range:<br />
4 mA<br />
Communication information<br />
AnOut1 Max [5332]<br />
This parameter is automatically displayed if User mA or<br />
User V is selected in menu AnOut1 Setup [532]. The menu<br />
will automatically adapt to current or voltage setting according<br />
to the selected setup. Only visible if [532] = User mA/V.<br />
Communication information<br />
0.00 – 20.00 mA, 0 – 10.00 V<br />
Modbus Instance no/DeviceNet no: 43253<br />
Profibus slot/index 169/157<br />
Fieldbus format Long, 1=0.01<br />
Modbus format<br />
Default:<br />
Range:<br />
20.00 mA<br />
EInt<br />
0.00–20.00 mA, 0–10.00 V<br />
Modbus Instance no/DeviceNet no: 43254<br />
Profibus slot/index 169/158<br />
Fieldbus format Long, 1=0.01<br />
Modbus format<br />
533 AnOut 1 Adv<br />
Stp A<br />
5331 AnOut 1 Min<br />
Stp A<br />
4mA<br />
5332 AnOut 1 Max<br />
Stp 20.0mA<br />
EInt<br />
AnOut1 Bipol [5333]<br />
Automatically displayed if User Bipol mA or User Bipol V is<br />
selected in menu AnOut1 Setup. The menu will automatically<br />
show mA or V range according to the selected function.<br />
The range is set by changing the positive maximum value;<br />
the negative value is automatically adapted accordingly.<br />
Only visible if [512] = User Bipol mA/V.<br />
Default:<br />
Range:<br />
Communication information<br />
-10.00–10.00 V<br />
-10.00–10.00 V, -20.0–20.0 mA<br />
Modbus Instance no/DeviceNet no: 43255<br />
Profibus slot/index 169/159<br />
Fieldbus format Long, 1=0.01<br />
Modbus format<br />
EInt<br />
AnOut1 Function Min [5334]<br />
With AnOut1 Function Min the physical minimum value is<br />
scaled to selected presentation. The default scaling is<br />
dependent of the selected function of AnOut1 [531].<br />
Default:<br />
Min<br />
Min 0 Min value<br />
Max 1 Max value<br />
User-defined 2 Define user value in menu [5335]<br />
Table 27 shows corresponding values for the min and max<br />
selections depending on the function of the analogue output<br />
[531].<br />
Table 27<br />
AnOut<br />
Function<br />
5333 AnOut1Bipol<br />
Stp -10.00-10.00V<br />
5334 AnOut1FCMin<br />
Stp A<br />
Min<br />
Min Value<br />
Max Value<br />
Process Value Process Min [324] Process Max [325]<br />
<strong>Speed</strong> Min <strong>Speed</strong> [341] Max <strong>Speed</strong> [343]<br />
Torque 0% Max Torque [351]<br />
Process Ref Process Min [324] Process Max [325]<br />
Shaft Power 0% Motor Power [223]<br />
Frequency 0 Hz Motor Frequency [222]<br />
Current 0 A Motor Current [224]<br />
El Power 0 W Motor Power [223]<br />
Output Voltage 0 V Motor Voltage [221]<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 125
Table 27<br />
AnOut<br />
Function<br />
DC voltage 0 V 1000 V<br />
AnIn1<br />
AnIn2<br />
AnIn3<br />
AnIn4<br />
Communication information<br />
AnIn1 Function Value Min [5335]<br />
With AnOut1 Function VaMin you define a user-defined<br />
value for the signal. Only visible when user-defined is<br />
selected in menu [5334].<br />
Communication information<br />
AnIn1 Function Min AnIn1 Function Max<br />
AnIn2 Function Min AnIn2 Function Max<br />
AnIn3 Function Min AnIn3 Function Max<br />
AnIn4 Function Min AnIn4 Function Max<br />
Modbus Instance no/DeviceNet no: 43256<br />
Profibus slot/index 169/160<br />
Fieldbus format<br />
Modbus format<br />
Default: 0.000<br />
Range: -10000.000–10000.000<br />
Modbus Instance no/DeviceNet no: 43545<br />
Profibus slot/index 170/194<br />
Fieldbus format<br />
Modbus format<br />
Min Value<br />
5335 AnOut1VaMin<br />
Stp 0.000<br />
A<br />
Max Value<br />
Long,<br />
1=0.1 W, 0.1 Hz, 0.1 A,<br />
0.1 V or 0.001<br />
EInt<br />
Long,<br />
<strong>Speed</strong> 1=1 rpm<br />
Torque 1=1%<br />
Process val 1=0.001<br />
EInt<br />
AnOut1 Function Max [5336]<br />
With AnOut1 Function Min the physical minimum value is<br />
scaled to selected presentation. The default scaling is<br />
dependent on the selected function of AnOut1 [531]. See<br />
Table 27.<br />
5336 AnOut1FCMax<br />
Stp A<br />
Max<br />
Default: Max<br />
Min 0 Min value<br />
Max 1 Max value<br />
User defined 2 Define user value in menu [5337]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43257<br />
Profibus slot/index 169/161<br />
Fieldbus format Long, 0.001<br />
Modbus format<br />
AnOut1 Function Value Max [5337]<br />
With AnOut1 Function VaMax you define a user-defined<br />
value for the signal. Only visible when user-defined is<br />
selected in menu [5334].<br />
Communication information<br />
AnOut2 Function [534]<br />
Sets the function for the Analogue Output 2.<br />
Communication information<br />
EInt<br />
NOTE: It is possible to set AnOut1 up as an inverted<br />
output signal by setting AnOut1 Min > AnOut1 Max. See<br />
Fig. 104.<br />
Default: 0.000<br />
Range: -10000.000–10000.000<br />
Modbus Instance no/DeviceNet no: 43555<br />
Profibus slot/index 170/204<br />
Fieldbus format<br />
Modbus format<br />
Long,<br />
<strong>Speed</strong> 1=1 rpm<br />
Torque 1=1%<br />
Process val 1=0.001<br />
EInt<br />
Default: Torque<br />
Selection: Same as in menu [531]<br />
Modbus Instance no/DeviceNet no: 43261<br />
Profibus slot/index 169/165<br />
Fieldbus format<br />
Modbus format<br />
5337 AnOut1VaMax<br />
Stp 0.000<br />
A<br />
534 AnOut2 Fc<br />
Stp A Torque<br />
UInt<br />
UInt<br />
126 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
AnOut2 Setup [535]<br />
Preset scaling and offset of the output configuration for analogue<br />
output 2.<br />
Default: 4-20mA<br />
Selection: Same as in menu [532]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43262<br />
Profibus slot/index 169/166<br />
Fieldbus format<br />
Modbus format<br />
AnOut2 Advanced [536]<br />
Same functions and submenus as under AnOut1 Advanced<br />
[533].<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
535 AnOut2 Setup<br />
Stp A 4-20mA<br />
UInt<br />
UInt<br />
536 AnOut2 Advan<br />
Stp A<br />
43263–43267<br />
43546<br />
43556<br />
169/167–169/171<br />
170/195<br />
170/205<br />
11.5.4 Digital Outputs [540]<br />
Submenu with all the settings for the digital outputs.<br />
Digital Out 1 [541]<br />
Sets the function for the digital output 1.<br />
NOTE: The definitions described here are valid for the<br />
active output condition.<br />
Default:<br />
Off 0<br />
On 1<br />
Ready<br />
Output is not active and constantly<br />
low.<br />
Output is made constantly high, i.e.<br />
for checking circuits and trouble<br />
shooting.<br />
Run 2<br />
Running. The VSD output is active =<br />
produces current for the motor.<br />
Stop 3 The VSD output is not active.<br />
0Hz 4<br />
The output frequency=0±0.1Hz when<br />
in Run condition.<br />
Acc/Dec 5<br />
The speed is increasing or decreasing<br />
along the acc. ramp dec. ramp.<br />
At Process 6 The output = Reference.<br />
At Max spd 7<br />
The frequency is limited by the Maximum<br />
<strong>Speed</strong>.<br />
No Trip 8 No Trip condition active.<br />
Trip 9 A Trip condition is active.<br />
AutoRst Trip 10 Autoreset trip condition active.<br />
Limit 11 A Limit condition is active.<br />
Warning 12 A Warning condition is active.<br />
Ready 13<br />
T= T lim 14<br />
I>I nom 15<br />
Brake 16<br />
Sgnl
Max Alarm 20<br />
Max PreAlarm 21<br />
Min Alarm 22<br />
The max alarm level has been<br />
reached.<br />
The max pre alarm level has been<br />
reached.<br />
The min alarm level has been<br />
reached.<br />
Min PreAlarm 23<br />
The min pre alarm Level has been<br />
reached.<br />
LY 24 Logic output Y.<br />
!LY 25 Logic output Y inverted.<br />
LZ 26 Logic output Z.<br />
!LZ 27 Logic output Z inverted.<br />
CA 1 28 Analogue comparator 1 output.<br />
!A1 29 Analogue comp 1 inverted output.<br />
CA 2 30 Analogue comparator 2 output.<br />
!A2 31 Analogue comp 2 inverted output.<br />
CD 1 32 Digital comparator 1 output.<br />
!D1 33 Digital comp 1 inverted output.<br />
CD 2 34 Digital comparator 2 output.<br />
!D2 35 Digital comp 2 inverted output.<br />
Operation 36<br />
Run command is active or VSD running.<br />
The signal can be used to control<br />
the mains contactor if the VSD is<br />
equipped with Standby supply option.<br />
T1Q 37 Timer1 output<br />
!T1Q 38 Timer1 inverted output<br />
T2Q 39 Timer2 output<br />
!T2Q 40 Timer2 inverted output<br />
Sleeping 41 Sleeping function activated<br />
Crane Deviat 42 Tripped on deviation<br />
PumpSlave1 43 Activate pump slave 1<br />
PumpSlave2 44 Activate pump slave 2<br />
PumpSlave3 45 Activate pump slave 3<br />
PumpSlave4 46 Activate pump slave 4<br />
PumpSlave5 47 Activate pump slave 5<br />
PumpSlave6 48 Activate pump slave 6<br />
PumpMaster1 49 Activate pump master 1<br />
PumpMaster2 50 Activate pump master 2<br />
PumpMaster3 51 Activate pump master 3<br />
PumpMaster4 52 Activate pump master 4<br />
PumpMaster5 53 Activate pump master 5<br />
PumpMaster6 54 Activate pump master 6<br />
All Pumps 55 All pumps are running<br />
Only Master 56 Only the master is running<br />
Loc/Rem 57 Local/Rem function is active<br />
Standby 58 Standby supply option is active<br />
PTC Trip 59 Trip when function is active<br />
PT100 Trip 60 Trip when function is active<br />
Overvolt 61 Overvoltage due to high main voltage<br />
Overvolt G 62 Overvoltage due to generation mode<br />
Overvolt D 63 Overvoltage due to deceleration<br />
Acc 64 Acceleration along the acc. ramp<br />
Dec 65 Deceleration along the dec. ramp<br />
I 2 t 66 I 2 t limit protection active<br />
V-Limit 67 Overvoltage limit function active<br />
C-Limit 68 Overcurrent limit function active<br />
Overtemp 69 Over temperature warning<br />
Low voltage 70 Low voltage warning<br />
DigIn 1 71 Digital input 1<br />
DigIn 2 72 Digital input 2<br />
DigIn 3 73 Digital input 3<br />
DigIn 4 74 Digital input 4<br />
DigIn 5 75 Digital input 5<br />
DigIn 6 76 Digital input 6<br />
DigIn 7 77 Digital input 7<br />
DigIn 8 78 Digital input 8<br />
ManRst Trip 79<br />
Active trip that needs to be manually<br />
reset<br />
Com Error 80 Serial communication lost<br />
External Fan 81<br />
The VSD requires external cooling.<br />
Internal fans are active.<br />
LC Pump 82 Activate liquid cooling pump<br />
LC HE Fan 83<br />
Activate liquid cooling heat exchanger<br />
fan<br />
LC Level 84 Liquid cooling low level signal active<br />
Run Right 85<br />
Communication information<br />
Positive speed (>0.5%), i.e. forward/<br />
clockwise direction.<br />
Run Left 86<br />
Negative speed (≤0.5%), i.e. reverse<br />
counter clockwise direction.<br />
Com Active 87 Fieldbus communication active.<br />
Modbus Instance no/DeviceNet no: 43271<br />
Profibus slot/index 169/175<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
128 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Digital Out 2 [542]<br />
Relay 2 [552]<br />
NOTE: The definitions described here are valid for the<br />
active output condition.<br />
NOTE: The definitions described here are valid for the<br />
active output condition.<br />
Sets the function for the digital output 2.<br />
Sets the function for the relay output 2.<br />
542 DigOut2<br />
Stp A No Trip<br />
Default: No trip<br />
Selection: Same as in menu [541]<br />
552 Relay 2<br />
Stp A<br />
Default: Run<br />
Selection: Same as in menu [541]<br />
Run<br />
Communication information<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43272<br />
Profibus slot/index 169/176<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43274<br />
Profibus slot/index 169/178<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
11.5.5 Relays [550]<br />
Submenu with all the settings for the relay outputs. The<br />
relay mode selection makes it possible to establish a “fail<br />
safe” relay operation by using the normal closed contact to<br />
function as the normal open contact.<br />
NOTE: Additional relays will become available when I/O<br />
option boards are connected. Maximum 3 boards with 3<br />
relays each.<br />
Relay 3 [553]<br />
Sets the function for the relay output 3.<br />
553 Relay 3<br />
Stp A<br />
Default: Off<br />
Selection: Same as in menu [541]<br />
Off<br />
Relay 1 [551]<br />
Sets the function for the relay output 1. Same function as<br />
digital output 1 [541] can be selected.<br />
Default: Trip<br />
Selection: Same as in menu [541]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43273<br />
Profibus slot/index 169/177<br />
Fieldbus format<br />
Modbus format<br />
551 Relay 1<br />
Stp A<br />
UInt<br />
UInt<br />
Trip<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43275<br />
Profibus slot/index 169/179<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Board Relay [554] to [55C]<br />
These additional relays are only visible if an I/O option<br />
board is fitted in slot 1, 2, or 3. The outputs are named B1<br />
Relay 1–3, B2 Relay 1–3 and B3 Relay 1–3. B stands for<br />
board and 1–3 is the number of the board which is related to<br />
the position of the I/O option board on the option mounting<br />
plate.<br />
NOTE: Visible only if optional board is detected or if any<br />
input/output is activated.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 129
Communication information<br />
Modbus Instance no/DeviceNet no: 43511–43519<br />
Profibus slot/index 170/160–170/168<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Relay Advanced [55D]<br />
This function makes it possible to ensure that the relay will<br />
also be closed when the VSD is malfunctioning or powered<br />
down.<br />
Example<br />
A process always requires a certain minimum flow. To control<br />
the required number of pumps by the relay mode NC,<br />
the e.g. the pumps can be controlled normally by the pump<br />
control, but are also activated when the variable speed drive<br />
is tripped or powered down.<br />
Relay 1 Mode [55D1]<br />
Default:<br />
N.O 0<br />
N.C 1<br />
N.O<br />
Communication information<br />
Relay Modes [55D2] to [55DC]<br />
Same function as for relay 1 mode [55D1].<br />
Communication information<br />
55D Relay Adv<br />
Stp A<br />
55D1 Relay Mode<br />
Stp A<br />
N.O<br />
The normal open contact of the relay will<br />
be activated when the function is active.<br />
The normally closed contact of the relay<br />
will act as a normal open contact. The<br />
contact will be opened when function is<br />
not active and closed when function is<br />
active.<br />
Modbus Instance no/DeviceNet no: 43276<br />
Profibus slot/index 169/180<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
11.5.6 Virtual Connections [560]<br />
Functions to enable eight internal connections of comparator,<br />
timer and digital signals, without occupying physical<br />
digital in/outputs. Virtual connections are used to wireless<br />
connection of a digital output function to a digital input<br />
function. Available signals and control functions can be used<br />
to create your own specific functions.<br />
Example of start delay<br />
The motor will start in RunR 10 seconds after DigIn1 gets<br />
high. DigIn1 has a time delay of 10 s.<br />
Menu Parameter Setting<br />
[521] DigIn1 Timer 1<br />
[561] VIO 1 Dest RunR<br />
[562] VIO 1 Source T1Q<br />
[641] Timer1 Trig DigIn 1<br />
[642] Timer1 Mode Delay<br />
[643] Timer1 Delay 0:00:10<br />
NOTE: When a digital input and a virtual destination are<br />
set to the same function, this function will act as an OR<br />
logic function.<br />
Virtual Connection 1 Destination [561]<br />
With this function the destination of the virtual connection<br />
is established. When a function can be controlled by several<br />
sources, e.g. VC destination or Digital Input, the function<br />
will be controlled in conformity with “OR logic”. See DigIn<br />
for descriptions of the different selections.<br />
Default:<br />
Selection:<br />
Off<br />
Communication information<br />
Same selections as for Digital Input 1,<br />
menu [521].<br />
Modbus Instance no/DeviceNet no: 43281<br />
Profibus slot/index 169/185<br />
Fieldbus format<br />
Modbus format<br />
561 VIO 1 Dest<br />
Stp A<br />
Off<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
43277–43278,<br />
43521–43529<br />
169/181–169/182,<br />
170/170–170/178<br />
UInt<br />
UInt<br />
130 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Virtual Connection 1 Source [562]<br />
With this function the source of the virtual connection is<br />
defined. See DigOut 1 for description of the different selections.<br />
Default:<br />
Off<br />
Selection: Same as for menu [541].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43282<br />
Profibus slot/index 169/186<br />
Fieldbus format<br />
Modbus format<br />
Virtual Connections 2-8 [563] to [56G]<br />
Same function as virtual connection 1 [561] and [562].<br />
Communication information for virtual connections 2-8<br />
Destination.<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
43283, 43285, 43287,<br />
43289, 43291, 43293,<br />
43295<br />
169/ 187, 189, 191,<br />
193, 195, 197, 199<br />
UInt<br />
UInt<br />
Communication information for virtual connections 2-8<br />
Source.<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
562 VIO 1 Source<br />
Stp A<br />
Off<br />
43284, 43286, 43288,<br />
43290, 43292, 43294,<br />
43296<br />
169/ 188, 190, 192,<br />
194, 196, 198, 200<br />
UInt<br />
UInt<br />
11.6.1 Comparators [610]<br />
The comparators available make it possible to monitor different<br />
internal signals and values, and visualize via digital<br />
output or a contact, when a specific value or status is reached<br />
or established.<br />
There are 2 analogue comparators that compare any available<br />
analogue value (including the analogue reference inputs)<br />
with two adjustable constants.<br />
For the two analogue comparators two different constants<br />
are available, Level HI and Level LO. With these two levels,<br />
it is possible to create a clear hysteresis for the analogue comparator<br />
between setting and resetting the comparator output.<br />
This function gives a clear difference in switching levels,<br />
which lets the process adapt until a certain action is started.<br />
With such a hysteresis, even an instable analogue signal can<br />
be monitored without getting a nervous comparator signal.<br />
Another function is to get a clear indication that a certain<br />
situation has occurred; the comparator can latch by set Level<br />
LO to a higher value than Level HI.<br />
There are 2 digital comparators that compare any available<br />
digital signal.<br />
The output signals of these comparators can be logically tied<br />
together to yield a logical output signal.<br />
All the output signals can be programmed to the digital or<br />
relay outputs or used as a source for the virtual connections<br />
[560].<br />
Analogue Comparator 1 Value [611]<br />
Selection of the analogue value for Analogue Comparator 1<br />
(CA1).<br />
Analogue comparator 1 compares the selectable analogue<br />
value in menu [611] with the constant Level HI in menu<br />
[612] and constant Level LO in menu [613]. When the<br />
value exceeds the upper limit level high, the output signal<br />
CA1 becomes high and !A1 low, see Fig. 107. When the<br />
value then decreases below the lower limit, the output signal<br />
CA1 becomes low and !A1 high.<br />
The output signal can be programmed as a virtual connection<br />
source and to the digital or relay outputs.<br />
Analogue value:<br />
Menu [611]<br />
Adjustable Level HI.<br />
Menu [612]<br />
0<br />
Signal:CA1<br />
11.6 Logical Functions and<br />
Timers [600]<br />
With the Comparators, Logic Functions and Timers, conditional<br />
signals can be programmed for control or signalling<br />
features. This gives you the ability to compare different signals<br />
and values in order to generate monitoring/controlling<br />
features.<br />
Adjustable Level LO.<br />
Menu [613]<br />
Fig. 107 Analogue Comparator<br />
1<br />
(NG_06-F125)<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 131
611 CA1 Value<br />
Stp A <strong>Speed</strong><br />
Default:<br />
<strong>Speed</strong><br />
Process Val 0 Set by Unit [310]<br />
<strong>Speed</strong> 1 rpm<br />
Torque 2 %<br />
Shaft Power 3 kW<br />
El Power 4 kW<br />
Current 5 A<br />
Output Volt 6 V<br />
Frequency 7 Hz<br />
DC Voltage 8 V<br />
Heatsink Tmp 9 °C<br />
PT100_1 10 °C<br />
PT100_2 11 °C<br />
PT100_3 12 °C<br />
Energy 13 kWh<br />
Run Time 14 h<br />
Mains Time 15 h<br />
AnIn1 16 %<br />
AnIn2 17 %<br />
AnIn3 18 %<br />
AnIn4 19 %<br />
Communication information<br />
Menu Function Setting<br />
511 AnIn1 Function Process reference<br />
512 AnIn1 Set-up 4-20 mA, threshold is 4 mA<br />
341 Min <strong>Speed</strong> 0<br />
343 Max <strong>Speed</strong> 1500<br />
611 CA1 Value AnIn1<br />
612 CA1 Level HI 16% (3.2mA/20mA x 100%)<br />
613 CA1 Level LO 12% (2.4mA/20mA x 100%)<br />
561 VIO 1 Dest RunR<br />
562 VIO 1 Source CA1<br />
215 Run/Stp Ctrl Remote<br />
Reference signal AnIn1<br />
Max speed<br />
20 mA<br />
4 mA<br />
CA1 Level HI = 16%<br />
3.2 mA<br />
CA1 Level LO = 12%<br />
2.4 mA<br />
t<br />
CA1<br />
Modbus Instance no/DeviceNet no: 43401<br />
Profibus slot/index 170/50<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
Example<br />
Create automatic RUN/STOP signal via the analogue reference<br />
signal. Analogue current reference signal, 4-20 mA, is<br />
connected to Analogue Input 1. AnIn1 Setup, menu [512] =<br />
4-20 mA and the threshold is 4 mA. Full scale (100%) input<br />
signal on AnIn 1 = 20 mA. When the reference signal on<br />
AnIn1 increases 80% of the threshold (4 mA x 0.8 = 3.2<br />
mA), the VSD will be set in RUN mode. When the signal<br />
on AnIn1 goes below 60% of the threshold (4 mA x 0.6 =<br />
2.4 mA) the VSD is set to STOP mode. The output of CA1<br />
is used as a virtual connection source that controls the virtual<br />
connection destination RUN.<br />
Mode<br />
RUN<br />
STOP<br />
Fig. 108<br />
T<br />
1 2 3 4 5 6<br />
132 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
No.<br />
Description<br />
Communication information<br />
1<br />
2<br />
3<br />
T<br />
4<br />
5<br />
6<br />
The reference signal passes the Level LO value from<br />
below (positive edge), the comparator CA1 output stays<br />
low, mode=RUN.<br />
The reference signal passes the Level HI value from<br />
below (positive edge), the comparator CA1 output is set<br />
high, mode=RUN.<br />
The reference signal passes the threshold level of 4 mA,<br />
the motor speed will now follow the reference signal.<br />
During this period the motor speed will follow the reference<br />
signal.<br />
The reference signal reaches the threshold level, motor<br />
speed is 0 rpm, mode = RUN.<br />
The reference signal passes the Level HI value from<br />
above (negative edge), the comparator CA1 output stays<br />
high, mode =RUN.<br />
The reference signal passes the Level LO value from<br />
above (negative edge), the comparator CA1 output=STOP.<br />
Analogue Comparator 1 Level High<br />
[612]<br />
Selects the analogue comparator constant high level according<br />
to the selected value in menu [611].<br />
The default value is 300.<br />
Modbus Instance no/DeviceNet no: 43402<br />
Profibus slot/index 170/51<br />
Fieldbus format<br />
Modbus format<br />
Long,<br />
1=1 W, 0.1 A, 0.1 V,<br />
0.1 Hz, 0.1°C, 1 kWh,<br />
1H, 1%, 1 rpm or 0.001<br />
via process value<br />
EInt<br />
Example<br />
This example describes the normal use of the constant level<br />
high and low.<br />
Menu Function Setting<br />
343 Max <strong>Speed</strong> 1500<br />
611 CA1 Value <strong>Speed</strong><br />
612 CA1 Level HI 300 rpm<br />
613 CA1 Level LO 200 rpm<br />
561 VC1 Dest Timer 1<br />
562 VC1 Source CA1<br />
Default:<br />
Range:<br />
612 CA1 Level HI<br />
Stp A 300rpm<br />
300 rpm<br />
Enter a value for the high level.<br />
MAX<br />
speed<br />
[343]<br />
300<br />
200<br />
CA1 Level HI [612]<br />
Hysteresis<br />
CA1 Level LO [613]<br />
Mode Min Max Decimals<br />
Process 0 3<br />
<strong>Speed</strong>, rpm 0 Max speed 0<br />
t<br />
Torque, % 0 Max torque 0<br />
Shaft Power, kW 0 Motor P n x4 0<br />
Output<br />
CA1<br />
High<br />
El Power, kW 0 Motor P n x4 0<br />
Current, A 0 Motor I n x4 1<br />
Low<br />
Output volt, V 0 1000 1<br />
Frequency, Hz 0 400 1<br />
DC voltage, V 0 1250 1<br />
Fig. 109<br />
1 2 3 4 5 6 7 8<br />
Heatsink temp, °C 0 100 1<br />
PT 100_1_2_3, °C -100 300 1<br />
Energy, kWh 0 1000000 0<br />
Run time, h 0 65535 0<br />
Mains time, h 0 65535 0<br />
AnIn 1-4% 0 100 0<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 133
No.<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
Description<br />
The reference signal passes the Level LO value from<br />
below (positive edge), the comparator CA1 does not<br />
change, output stays low.<br />
The reference signal passes the Level HI value from<br />
below (positive edge), the comparator CA1 output is<br />
set high.<br />
The reference signal passes the Level HI value from<br />
above (negative edge), the comparator CA1 does not<br />
change, output stays high.<br />
The reference signal passes the Level LO value from<br />
above (negative edge), the comparator CA1 is reset,<br />
output is set low.<br />
The reference signal passes the Level LO value from<br />
below (positive edge), the comparator CA1 does not<br />
change, output stays low.<br />
The reference signal passes the Level HI value from<br />
below (positive edge), the comparator CA1 output is<br />
set high.<br />
The reference signal passes the Level HI value from<br />
above (negative edge), the comparator CA1 does not<br />
change, output stays high.<br />
The reference signal passes the Level LO value from<br />
above (negative edge), the comparator CA1 is reset,<br />
output is set low.<br />
Analogue Comparator 2 Value [614]<br />
Function is identical to analogue comparator 1 value.<br />
Default:<br />
Torque<br />
Selections: Same as in menu [611]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43404<br />
Profibus slot/index 170/53<br />
Fieldbus format<br />
Modbus format<br />
614 CA2 Value<br />
Stp A Torque<br />
UInt<br />
UInt<br />
Analogue Comparator 2 Level High<br />
[615]<br />
Function is identical to analogue comparator 1 level high.<br />
615 CA2 Level HI<br />
Stp 20%<br />
A<br />
Analogue Comparator 1 Level Low<br />
[613]<br />
Selects the analogue comparator constant low level according<br />
to the selected value in menu [611].<br />
For default value see selection table for menu [612].<br />
Default:<br />
Range:<br />
200 rpm<br />
Communication information<br />
Enter a value for the low level.<br />
Modbus Instance no/DeviceNet no: 43403<br />
Profibus slot/index 170/52<br />
Fieldbus format<br />
Modbus format<br />
613 CA1 Level LO<br />
Stp A 200rpm<br />
Long,<br />
1=1 W, 0.1 A, 0.1 V,<br />
0.1 Hz, 0.1°C, 1 kWh,<br />
1H, 1%, 1 rpm or 0.001<br />
via process value<br />
EInt<br />
Default: 20%<br />
Range:<br />
Communication information<br />
Enter a value for the high level.<br />
Modbus Instance no/DeviceNet no: 43405<br />
Profibus slot/index 170/54<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
1=1 W, 0.1 A, 0.1 V,<br />
0.1 Hz, 0.1°C, 1 kWh,<br />
1H, 1%, 1 rpm or 0.001<br />
via process value<br />
EInt<br />
Analogue Comparator 2 Level Low<br />
[616]<br />
Function is identical to analogue comparator 1 level low.<br />
Default: 10%<br />
Range:<br />
616 CA2 Level LO<br />
Stp 10%<br />
A<br />
Enter a value for the low level.<br />
134 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43406<br />
Profibus slot/index 170/55<br />
Fieldbus format<br />
Modbus format<br />
Digital Comparator 1 [617]<br />
Selection of the input signal for digital comparator 1 (CD1).<br />
The output signal CD1 becomes high if the selected input<br />
signal is active. See Fig. 110.<br />
The output signal can be programmed to the digital or relay<br />
outputs or used as a source for the virtual connections [560].<br />
Digital signal:<br />
Menu [617]<br />
+<br />
-<br />
DComp 1<br />
Long,<br />
1=1 W, 0.1 A, 0.1 V,<br />
0.1 Hz, 0.1°C, 1 kWh,<br />
1H, 1%, 1 rpm or 0.001<br />
via process value<br />
EInt<br />
Signal: CD1<br />
(NG_06-F126)<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43408<br />
Profibus slot/index 170/57<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
11.6.2 Logic Output Y [620]<br />
By means of an expression editor, the comparator signals can<br />
be logically combined into the Logic Y function.<br />
The expression editor has the following features:<br />
• The following signals can be used:<br />
CA1, CA2, CD1, CD2 or LZ (or LY)<br />
• The following signals can be inverted:<br />
!A1, !A2, !D1, !D2, or !LZ (or !LY)<br />
• The following logical operators are available:<br />
"+" : OR operator<br />
"&" : AND operator<br />
"^" : EXOR operator<br />
Expressions according to the following truth table can be<br />
made:<br />
Fig. 110 Digital comparator<br />
Input<br />
Result<br />
Default:<br />
Run<br />
Selection: Same selections as for DigOut 1 [541].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43407<br />
Profibus slot/index 170/56<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
Digital Comparator 2 [618]<br />
Function is identical to digital comparator 1.<br />
Default: DigIn 1<br />
617 CD1<br />
Stp A<br />
Run<br />
618 CD 2<br />
Stp DigIn 1<br />
A<br />
Selection: Same selections as for DigOut 1 [541].<br />
A B & (AND) + (OR) ^(EXOR)<br />
0 0 0 0 0<br />
0 1 0 1 1<br />
1 0 0 1 1<br />
1 1 1 1 0<br />
The output signal can be programmed to the digital or relay<br />
outputs or used as a Virtual Connection Source [560].<br />
620 LOGIC Y<br />
Stp CA1&!A2&CD1<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31035<br />
Profibus slot/index 121/179<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
Text<br />
The expression must be programmed by means of the<br />
menus [621] to [625].<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 135
Example:<br />
Broken belt detection for Logic Y<br />
This example describes the programming for a so-called<br />
“broken belt detection” for fan applications.<br />
The comparator CA1 is set for frequency>10Hz.<br />
The comparator !A2 is set for load < 20%.<br />
The comparator CD1 is set for Run.<br />
The 3 comparators are all AND-ed, given the “broken belt<br />
detection”.<br />
In menus [621]-[625] expression entered for Logic Y is visible.<br />
Set menu [621] to CA1<br />
Set menu [622] to &<br />
Set menu [623] to !A2<br />
Set menu [624] to &<br />
Set menu [625] to CD1<br />
Menu [620] now holds the expression for Logic Y:<br />
CA1&!A2&CD1<br />
which is to be read as:<br />
(CA1&!A2)&CD1<br />
NOTE: Set menu [624] to "." to finish the expression<br />
when only two comparators are required for Logic Y.<br />
Y Comp 1 [621]<br />
Selects the first comparator for the logic Y function.<br />
Default:<br />
CA1 0<br />
!A1 1<br />
CA2 2<br />
!A2 3<br />
CD1 4<br />
!D1 5<br />
CD2 6<br />
!D2 7<br />
LZ/LY 8<br />
!LZ/!LY 9<br />
T1 10<br />
!T1 11<br />
T2 12<br />
!T2 13<br />
621 Y Comp 1<br />
Stp A<br />
CA1<br />
CA1<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43411<br />
Profibus slot/index 170/60<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Y Operator 1 [622]<br />
Selects the first operator for the logic Y function.<br />
Default:<br />
&<br />
& 1 &=AND<br />
+ 2 +=OR<br />
^ 3 ^=EXOR<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43412<br />
Profibus slot/index 170/61<br />
Fieldbus format<br />
Modbus format<br />
Y Comp 2 [623]<br />
Selects the second comparator for the logic Y function.<br />
Default: !A2<br />
Selection: Same as menu [621]<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43413<br />
Profibus slot/index 170/62<br />
Fieldbus format<br />
Modbus format<br />
622 Y Operator 1<br />
Stp A<br />
&<br />
623 Y Comp 2<br />
Stp !A2<br />
A<br />
UInt<br />
UInt<br />
136 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Y Operator 2 [624]<br />
Selects the second operator for the logic Y function.<br />
Z Comp 1 [631]<br />
Selects the first comparator for the logic Z function.<br />
624 Y Operator 2<br />
Stp A<br />
&<br />
631 Z Comp 1<br />
Stp A<br />
CA1<br />
Default:<br />
. 0<br />
Communication information<br />
Y Comp 3 [625]<br />
Selects the third comparator for the logic Y function.<br />
Communication information<br />
11.6.3 Logic Output Z [630]<br />
&<br />
& 1 &=AND<br />
+ 2 +=OR<br />
^ 3 ^=EXOR<br />
When · (dot) is selected, the Logic Y<br />
expression is finished (when only two<br />
expressions are tied together).<br />
Modbus Instance no/DeviceNet no: 43414<br />
Profibus slot/index 170/63<br />
Fieldbus format<br />
Modbus format<br />
Default:<br />
CD1<br />
Selection: Same as menu [621]<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43415<br />
Profibus slot/index 170/64<br />
Fieldbus format<br />
Modbus format<br />
625 Y Comp 3<br />
Stp A<br />
630 LOGIC Z<br />
StpA<br />
CA1&!A2&CD1<br />
UInt<br />
UInt<br />
CD1<br />
The expression must be programmed by means of the<br />
menus [631] to [635].<br />
Default:<br />
CA1<br />
Selection: Same as menu [621]<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43421<br />
Profibus slot/index 170/70<br />
Fieldbus format<br />
Modbus format<br />
Z Operator 1 [632]<br />
Selects the first operator for the logic Z function.<br />
Default:<br />
&<br />
Selection: Same as menu [622]<br />
Communication information<br />
Z Comp 2 [633]<br />
Selects the second comparator for the logic Z function.<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43422<br />
Profibus slot/index 170/71<br />
Fieldbus format<br />
Modbus format<br />
Default: !A2<br />
Selection: Same as menu [621]<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43423<br />
Profibus slot/index 170/72<br />
Fieldbus format<br />
Modbus format<br />
632 Z Operator 1<br />
Stp A<br />
&<br />
633 Z Comp 2<br />
Stp !A2<br />
A<br />
UInt<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 137
Z Operator 2 [634]<br />
Selects the second operator for the logic Z function.<br />
Default:<br />
634 Z Operator 2<br />
Stp A<br />
&<br />
&<br />
Selection: Same as menu [624]<br />
The output signal can be programmed to the digital or relay<br />
outputs used in logic functions [620] and [630], or as a virtual<br />
connection source [560].<br />
NOTE: The actual timers are common for all parameter<br />
sets. If the actual set is changed, the timer functionality<br />
[641] to [645] will change according set settings but the<br />
timer value will stay unchanged. So initialization of the<br />
timer might differ for a set change compared to normal<br />
triggering of a timer.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43424<br />
Profibus slot/index 170/73<br />
Fieldbus format<br />
Modbus format<br />
Z Comp 3 [635]<br />
Selects the third comparator for the logic Z function.<br />
Default:<br />
CD1<br />
Selection: Same as menu [621]<br />
Communication information<br />
UInt<br />
UInt<br />
Modbus Instance no/DeviceNet no: 43425<br />
Profibus slot/index 170/74<br />
Fieldbus format<br />
Modbus format<br />
635 Z Comp 3<br />
StpA<br />
UInt<br />
UInt<br />
CD1<br />
11.6.4 Timer1 [640]<br />
The Timer functions can be used as a delay timer or as an<br />
interval with separate On and Off times (alternate mode). In<br />
delay mode, the output signal T1Q becomes high if the set<br />
delay time is expired. See Fig. 111.<br />
Timer1 Trig<br />
T1Q<br />
T1 T2 T1 T2<br />
Fig. 112<br />
Timer 1 Trig [641]<br />
641 Timer1 Trig<br />
Stp A<br />
Off<br />
Default: Off<br />
Selection: Same selections as Digital Output 1 menu [541].<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43431<br />
Profibus slot/index 170/80<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Timer 1 Mode [642]<br />
642 Timer1 Mode<br />
Stp A<br />
Off<br />
Timer1 Trig<br />
T1Q<br />
Default:<br />
Off 0<br />
Delay 1<br />
Alternate 2<br />
Off<br />
Timer1 delay<br />
Fig. 111<br />
In alternate mode, the output signal T1Q will switch automatically<br />
from high to low etc. according to the set interval<br />
times. See Fig. 112.<br />
138 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Communication information<br />
Modbus Instance no/DeviceNet no: 43432<br />
Profibus slot/index 170/81<br />
Fieldbus format<br />
Modbus format<br />
Timer 1 Delay [643]<br />
This menu is only visible when timer mode is set to delay.<br />
This menu can only be edited as in alternative 2, see section<br />
9.5, page 55.<br />
Timer 1 delay sets the time that will be used by the first<br />
timer after it is activated. Timer 1 can be activated by a high<br />
signal on a DigIn that is set to Timer 1 or via a virtual destination<br />
[560].<br />
Default:<br />
0:00:00 (hr:min:sec)<br />
Range: 0:00:00–9:59:59<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
643 Timer1Delay<br />
Stp 0:00:00<br />
A<br />
43433 hours<br />
43434 minutes<br />
43435 seconds<br />
170/82, 170/83,<br />
170/84<br />
UInt<br />
UInt<br />
Timer 1 T1 [644]<br />
When timer mode is set to Alternate and Timer 1 is enabled,<br />
this timer will automatically keep on switching according to<br />
the independently programmable up and down times. The<br />
Timer 1 in Alternate mode can be enabled by a digital input<br />
or via a virtual connection. See Fig. 112. Timer 1 T1 sets the<br />
up time in the alternate mode.<br />
644 Timer 1 T1<br />
Stp 0:00:00<br />
A<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
Timer 1 T2 [645]<br />
Timer 1 T2 sets the down time in the alternate mode.<br />
Default:<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
Timer 1 Value [649]<br />
Timer 1 Value shows actual value of the timer.<br />
Communication information<br />
43436 hours<br />
43437 minutes<br />
43438 seconds<br />
170/85, 170/86,<br />
170/87<br />
UInt<br />
UInt<br />
43439 hours<br />
43440 minutes<br />
43441 seconds<br />
170/88, 170/89,<br />
170/90<br />
UInt<br />
UInt<br />
NOTE: Timer 1 T1 [644] and Timer 2 T1 [654] are only<br />
visible when Timer Mode is set to Alternate.<br />
Default:<br />
645 Timer1 T2<br />
Stp 0:00:00<br />
A<br />
649 Timer1 Value<br />
Stp 0:00:00<br />
A<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Default:<br />
0:00:00 (hr:min:sec)<br />
Range: 0:00:00–9:59:59<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
42921 hours<br />
42922 minutes<br />
42923 seconds<br />
168/80, 168/81,<br />
168/82<br />
UInt<br />
UInt<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 139
11.6.5 Timer2 [650]<br />
Refer to the descriptions for Timer1.<br />
Timer 2 Trig [651]<br />
Default:<br />
Selection:<br />
651 Timer2 Trig<br />
Stp A<br />
Off<br />
Off<br />
Same selections as Digital Output 1 menu<br />
[541].<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
Timer 2 T1 [654]<br />
43453 hours<br />
43454 minutes<br />
43455 seconds<br />
170/102, 170/103,<br />
170/104<br />
UInt<br />
UInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 43451<br />
Profibus slot/index 170/100<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Default:<br />
Communication information<br />
654 Timer 2 T1<br />
Stp 0:00:00<br />
A<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Timer 2 Mode [652]<br />
652 Timer2 Mode<br />
Stp A<br />
Off<br />
Default: Off<br />
Selection: Same as in menu [642]<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
43456 hours<br />
43457 minutes<br />
43458 seconds<br />
170/105, 170/106,<br />
170/107<br />
UInt<br />
UInt<br />
Communication information<br />
Timer 2 T2 [655]<br />
Modbus Instance no/DeviceNet no: 43452<br />
Profibus slot/index 170/101<br />
Fieldbus format<br />
UInt<br />
Modbus format<br />
UInt<br />
Timer 2 Delay [653]<br />
Default:<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Communication information<br />
655 Timer 2 T2<br />
Stp 0:00:00<br />
A<br />
Default:<br />
653 Timer2Delay<br />
Stp 0:00:00<br />
A<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
43459 hours<br />
43460 minutes<br />
43461 seconds<br />
170/108, 170/109,<br />
170/110<br />
UInt<br />
UInt<br />
140 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Timer 2 Value [659]<br />
Timer 2 Value shows actual value of the timer.<br />
659 Timer2 Value<br />
Stp 0:00:00<br />
A<br />
<strong>Speed</strong> [712]<br />
Displays the actual shaft speed.<br />
712 <strong>Speed</strong><br />
Stp<br />
rpm<br />
Default:<br />
0:00:00, hr:min:sec<br />
Range: 0:00:00–9:59:59<br />
Unit:<br />
Resolution:<br />
rpm<br />
1 rpm, 4 digits<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
11.7 View Operation/Status<br />
[700]<br />
Menu with parameters for viewing all actual operational<br />
data, such as speed, torque, power, etc.<br />
11.7.1 Operation [710]<br />
Process Value [711]<br />
The process value is a display function which can be programmed<br />
according to several quantities and units related to<br />
the reference value.<br />
Unit<br />
Resolution<br />
Communication information<br />
42924 hours<br />
42925 minutes<br />
42926 seconds<br />
168/83, 168/84,<br />
168/84<br />
UInt<br />
UInt<br />
711 Process Val<br />
Stp<br />
Depends on selected process source,<br />
[321].<br />
<strong>Speed</strong>: 1 rpm, 4 digits<br />
Other units: 3 digits<br />
Modbus Instance no/DeviceNet no: 31001<br />
Profibus slot/index 121/145<br />
Fieldbus format Long, 1=0.001<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31002<br />
Profibus slot/index 121/146<br />
Fieldbus format<br />
Modbus format<br />
Torque [713]<br />
Displays the actual shaft torque.<br />
Unit:<br />
Resolution:<br />
Nm<br />
1 Nm<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
Shaft power [714]<br />
Displays the actual shaft power.<br />
Communication information<br />
Int, 1=1 rpm<br />
Int, 1=1 rpm<br />
31003 Nm<br />
31004%<br />
Profibus slot/index 121/147<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
Unit:<br />
Resolution:<br />
W<br />
1W<br />
EInt<br />
Modbus Instance no/DeviceNet no: 31005<br />
Profibus slot/index 121/149<br />
Fieldbus format Long, 1=1W<br />
Modbus format<br />
713 Torque<br />
Stp 0% 0.0Nm<br />
714 Shaft Power<br />
Stp<br />
EInt<br />
W<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 141
Electrical Power [715]<br />
Displays the actual electrical output power.<br />
Frequency [718]<br />
Displays the actual output frequency.<br />
715 El Power<br />
Stp<br />
kW<br />
718 Frequency<br />
Stp<br />
Hz<br />
Unit:<br />
kW<br />
Unit:<br />
Hz<br />
Resolution:<br />
1 W<br />
Resolution:<br />
0.1 Hz<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31006<br />
Profibus slot/index 121/150<br />
Fieldbus format Long, 1=1W<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31009<br />
Profibus slot/index 121/153<br />
Fieldbus format<br />
Long, 1=0.1 Hz<br />
Modbus format<br />
EInt<br />
Current [716]<br />
Displays the actual output current.<br />
DC Link Voltage [719]<br />
Displays the actual DC link voltage.<br />
716 Current<br />
Stp<br />
A<br />
719 DC Voltage<br />
Stp<br />
V<br />
Unit:<br />
A<br />
Unit:<br />
V<br />
Resolution:<br />
0.1 A<br />
Resolution:<br />
1 V<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31007<br />
Profibus slot/index 121/151<br />
Fieldbus format<br />
Long, 1=0.1 A<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31010<br />
Profibus slot/index 121/154<br />
Fieldbus format<br />
Long, 1=0.1 V<br />
Modbus format<br />
EInt<br />
Output Voltage [717]<br />
Displays the actual output voltage.<br />
717 Output Volt<br />
Stp<br />
V<br />
Heatsink Temperature [71A]<br />
Displays the actual heatsink temperature.<br />
71A Heatsink Tmp<br />
Stp °C<br />
Unit:<br />
Resolution:<br />
V<br />
1 V<br />
Unit: °C<br />
Resolution:<br />
0.1°C<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31008<br />
Profibus slot/index 121/152<br />
Fieldbus format<br />
Long, 1=0.1 V<br />
Modbus format<br />
EInt<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31011<br />
Profibus slot/index 121/155<br />
Fieldbus format<br />
Long, 1=0.1°C<br />
Modbus format<br />
EInt<br />
142 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
PT100_1_2_3 Temp [71B]<br />
Displays the actual PT100 temperature.<br />
Unit: °C<br />
Resolution: 1°C<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31012, 31013, 31014<br />
Profibus slot/index 121/156<br />
Fieldbus format<br />
Modbus format<br />
71B PT100 1,2,3<br />
Stp °C<br />
Long<br />
EInt<br />
Warning [722]<br />
Display the actual or last warning condition. A warning<br />
occurs if the VSD is close to a trip condition but still in<br />
operation. During a warning condition the red trip LED<br />
will start to blink as long as the warning is active.<br />
722 Warnings<br />
Stp warn.msg<br />
The active warning message is displayed in menu [722].<br />
If no warning is active the message “No Warning” is displayed.<br />
11.7.2 Status [720]<br />
VSD Status [721]<br />
Indicates the overall status of the variable speed drive.<br />
721 VSD Status<br />
Stp 1/222/333/44<br />
Fig. 113 VSD status<br />
Display<br />
position<br />
Status<br />
Value<br />
1 Parameter Set A,B,C,D<br />
222<br />
333<br />
Source of reference<br />
value<br />
Source of Run/<br />
Stop/Reset command<br />
44 Limit functions<br />
Example: “A/Key/Rem/TL”<br />
This means:<br />
A: Parameter Set A is active.<br />
-Key (keyboard)<br />
-Rem (remote)<br />
-Com (Serial comm.)<br />
-Opt (option)<br />
-Key (keyboard)<br />
-Rem (remote)<br />
-Com (Serial comm.)<br />
-Opt (option)<br />
-TL (Torque Limit)<br />
-SL (<strong>Speed</strong> Limit)<br />
-CL (Current Limit)<br />
-VL (Voltage Limit)<br />
- - - -No limit active<br />
Key: Reference value comes from the keyboard (CP).<br />
Rem: Run/Stop commands come from terminals 1-22.<br />
TL: Torque Limit active.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 143
The following warnings are possible:<br />
Fieldbus<br />
integer<br />
value<br />
0 No Error<br />
1 Motor I²t<br />
2 PTC<br />
3 Motor lost<br />
4 Locked rotor<br />
5 Ext trip<br />
6 Mon MaxAlarm<br />
7 Mon MinAlarm<br />
8 Comm error<br />
9 PT100<br />
11 Pump<br />
12 Ext Mot Temp<br />
13 LC Level<br />
14 Not used<br />
15 Option<br />
16 Over temp<br />
17 Over curr F<br />
18 Over volt D<br />
19 Over volt G<br />
20 Over volt M<br />
21 Over speed<br />
22 Under voltage<br />
23 Power fault<br />
24 Desat<br />
25 DClink error<br />
26 Int error<br />
27 Ovolt m cut<br />
28 Over voltage<br />
29 Not used<br />
30 Not used<br />
31 Not used<br />
Communication information<br />
Warning message<br />
Modbus Instance no/DeviceNet no: 31016<br />
Profibus slot/index 121/160<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
UInt<br />
Digital Input Status [723]<br />
Indicates the status of the digital inputs. See Fig. 114.<br />
1 DigIn 1<br />
2 DigIn 2<br />
3 DigIn 3<br />
4 DigIn 4<br />
5 DigIn 5<br />
6 DigIn 6<br />
7 DigIn 7<br />
8 DigIn 8<br />
The positions one to eight (read from left to right) indicate<br />
the status of the associated input:<br />
1 High<br />
0 Low<br />
The example in Fig. 114 indicates that DigIn 1,<br />
DigIn 3 and DigIn 6 are active at this moment.<br />
723 DigIn Status<br />
Stp 1010 0100<br />
Fig. 114 Digital input status example<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31017<br />
Profibus slot/index 121/161<br />
Fieldbus format<br />
Modbus format<br />
UInt, bit 0=DigIn1, bit<br />
8=DigIn8<br />
Digital Output Status [724]<br />
Indicates the status of the digital outputs and relays. See Fig.<br />
115.<br />
RE indicate the status of the relays on position:<br />
1 Relay1<br />
2 Relay2<br />
3 Relay3<br />
DO indicate the status of the digital outputs on position:<br />
1 DigOut1<br />
2 DigOut2<br />
The status of the associated output is shown.<br />
1 High<br />
0 Low<br />
See also the Chapter 12. page 151.<br />
144 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
The example in Fig. 115 indicates that DigOut1 is active<br />
and Digital Out 2 is not active. Relay 1 is active, relay 2 and<br />
3 are not active.<br />
724 DigOutStatus<br />
Stp RE 100 DO 10<br />
Fig. 115 Digital output status example<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31018<br />
Profibus slot/index 121/162<br />
Fieldbus format<br />
Modbus format<br />
Analogue Input Status [725]<br />
Indicates the status of the analogue inputs 1 and 2.<br />
725 AnIn 1 2<br />
Stp -100% 65%<br />
Fig. 116 Analogue input status<br />
Communication information<br />
UInt, bit 0=DigOut1,<br />
bit 1=DigOut2<br />
bit 8=Relay1<br />
bit 9=Relay2<br />
bit 10=Relay3<br />
Modbus Instance no/DeviceNet no: 31019, 31020<br />
Profibus slot/index 121/163, 121/164<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
The first row indicates the analogue inputs.<br />
1 AnIn 1<br />
2 AnIn 2<br />
Reading downwards from the first row to the second row the<br />
status of the belonging input is shown in %:<br />
-100% AnIn1 has a negative 100% input value<br />
65% AnIn2 has a 65% input value<br />
So the example in Fig. 116 indicates that both the Analogue<br />
inputs are active.<br />
NOTE: The shown percentages are absolute values<br />
based on the full range/scale of the in- our output; so<br />
related to either 0–10 V or 0–20 mA.<br />
Analogue Input Status [726]<br />
Indicates the status of the analogue inputs 3 and 4.<br />
726 AnIn 3 4<br />
Stp -100% 65%<br />
Fig. 117 Analogue input status<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31021, 31022<br />
Profibus slot/index 121/165, 121/166<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
Analogue Output Status [727]<br />
Indicates the status of the analogue outputs. Fig. 118. E.g. if<br />
4-20 mA output is used, the value 20% equals to 4 mA.<br />
727 AnOut 1 2<br />
Stp -100% 65%<br />
Fig. 118 Analogue output status<br />
Communication information<br />
EInt<br />
Modbus Instance no/DeviceNet no: 31023, 31024<br />
Profibus slot/index 121/167, 121/168<br />
Fieldbus format Long, 1=1%<br />
Modbus format<br />
EInt<br />
The first row indicates the Analogue outputs.<br />
1 AnOut 1<br />
2 AnOut 2<br />
Reading downwards from the first row to the second row the<br />
status of the belonging output is shown in %:<br />
-100%AnOut1 has a negative 100% output value<br />
65%AnOut2 has a 65% output value<br />
The example in Fig. 118 indicates that both the Analogue<br />
outputs are active.<br />
NOTE: The shown percentages are absolute values<br />
based on the full range/scale of the in- our output; so<br />
related to either 0–10 V or 0–20 mA.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 145
I/O board Status [728] - [72A]<br />
Indicates the status for the additional I/O on option boards<br />
1 (B1), 2 (B2) and 3 (B3).<br />
728 IO B1<br />
Stp RE000 DI10<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31025 - 31027<br />
Profibus slot/index 121/170 - 172<br />
Fieldbus format<br />
Modbus format<br />
11.7.3 Stored values [730]<br />
The shown values are the actual values built up over time.<br />
Values are stored at power down and updated again at power<br />
up.<br />
Run Time [731]<br />
Displays the total time that the VSD has been in the Run<br />
Mode.<br />
Unit:<br />
Range:<br />
Communication information<br />
UInt, bit 0=DigIn1<br />
bit 1=DigIn2<br />
bit 2=DigIn3<br />
bit 8=Relay1<br />
bit 9=Relay2<br />
bit 10=Relay3<br />
h: m: s (hours: minutes: seconds)<br />
0h: 0m: 0s–65535h: 59m: 59s<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
731 Run Time<br />
Stp<br />
h:m:s<br />
31028 hours<br />
31029 minutes<br />
31030 seconds<br />
121/172<br />
121/173<br />
121/174<br />
UInt, 1=1h/m/s<br />
UInt, 1=1h/m/s<br />
Reset Run Time [7311]<br />
Reset the run time counter. The stored information will be<br />
erased and a new registration period will start.<br />
Default:<br />
No 0<br />
Yes 1<br />
No<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 7<br />
Profibus slot/index 0/6<br />
Fieldbus format<br />
Modbus format<br />
Mains time [732]<br />
Displays the total time that the VSD has been connected to<br />
the mains supply. This timer cannot be reset.<br />
Communication information<br />
UInt<br />
UInt<br />
NOTE: After reset the setting automatically reverts to<br />
“No”.<br />
Unit:<br />
Range:<br />
h: m: s (hours: minutes: seconds)<br />
0h: 0m: 0s–65535h: 59m: 59s<br />
Modbus Instance no/DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
7311 Reset RunTm<br />
Stp<br />
No<br />
732 Mains Time<br />
Stp<br />
h:m:s<br />
31031 hours<br />
31032 minutes<br />
31033 seconds<br />
121/175<br />
121/176<br />
121/177<br />
UInt, 1=1h/m/s<br />
UInt, 1=1h/m/s<br />
NOTE: At 65535 h: 59 m the counter stops. It will not<br />
revert to 0h: 0m.<br />
146 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
Energy [733]<br />
Displays the total energy consumption since the last energy<br />
reset [7331] took place.<br />
Unit:<br />
Range:<br />
kWh<br />
0.0–999999kWh<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31034<br />
Profibus slot/index 121/178<br />
Fieldbus format<br />
Modbus format<br />
Reset Energy [7331]<br />
Resets the kWh counter. The stored information will be<br />
erased and a new registration period will start.<br />
Default:<br />
Selection:<br />
No<br />
No, Yes<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 6<br />
Long, 1=1 W<br />
EInt<br />
Profibus slot/index 0/5<br />
Fieldbus format<br />
Modbus format<br />
733 Energy<br />
Stp<br />
UInt<br />
UInt<br />
kWh<br />
7331 Rst Energy<br />
Stp<br />
No<br />
NOTE: After reset the setting automatically goes back to<br />
“No”.<br />
11.8 View Trip Log [800]<br />
Main menu with parameters for viewing all the logged trip<br />
data. In total the VSD saves the last 10 trips in the trip<br />
memory. The trip memory refreshes on the FIFO principle<br />
(First In, First Out). Every trip in the memory is logged on<br />
the time of the Run Time [731] counter. At every trip, the<br />
actual values of several parameter are stored and available for<br />
troubleshooting.<br />
11.8.1 Trip Message log [810]<br />
Display the cause of the trip and what time that it occurred.<br />
When a trip occurs the status menus are copied to the trip<br />
message log. There are nine trip message logs [810]–[890].<br />
When the tenth trip occurs the oldest trip will disappear.<br />
Unit:<br />
Range:<br />
h: m (hours: minutes)<br />
0h: 0m–65355h: 59m<br />
For fieldbus integer value of trip message, see message table<br />
for warnings, [722].<br />
NOTE: Bits 0–5 used for trip message value. Bits 6–15<br />
for internal use.<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31101<br />
Profibus slot/index 121/245<br />
Fieldbus format<br />
Modbus format<br />
8x0 Trip message<br />
Stp h:mm:ss<br />
810 Ext Trip<br />
Stp 132:12:14<br />
UInt<br />
UInt<br />
Trip message [811]-[81N]<br />
The information from the status menus are copied to the<br />
trip message log when a trip occurs.<br />
Trip menu Copied from Description<br />
811 711 Process Value<br />
812 712 <strong>Speed</strong><br />
813 712 Torque<br />
814 714 Shaft Power<br />
815 715 Electrical Power<br />
816 716 Current<br />
817 717 Output voltage<br />
818 718 Frequency<br />
819 719 DC Link voltage<br />
81A 71A Heatsink Temperature<br />
81B 71B PT100_1, 2, 3<br />
81C 721 VSD Status<br />
81D 723 Digital input status<br />
81E 724 Digital output status<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 147
Trip menu Copied from Description<br />
81F 725 Analogue input status 1-2<br />
81G 726 Analogue input status 3-4<br />
81H 727 Analogue output status 1-2<br />
81I 728 I/O status option board 1<br />
81J 729 I/O status option board 2<br />
81K 72A I/O status option board 3<br />
81L 731 Run Time<br />
81M 732 Mains Time<br />
81N 733 Energy<br />
81O 310 Process reference<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31102 - 31135<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
Example:<br />
Fig. 119 shows the third trip memory menu [830]: Over<br />
temperature trip occurred after 1396 hours and 13 minutes<br />
in Run time.<br />
Fig. 119 Trip 3<br />
121/246 - 254,<br />
122/0 - 24<br />
Depends on parameter,<br />
see respective parameter.<br />
Depends on parameter,<br />
see respective parameter.<br />
830 Over temp<br />
Stp 1396h:13m<br />
11.8.2 Trip Messages [820] - [890]<br />
Same information as for menu [810].<br />
Communication information<br />
Modbus Instance no/<br />
DeviceNet no:<br />
Profibus slot/index<br />
Fieldbus format<br />
Modbus format<br />
31151–31185<br />
31201–31235<br />
31251–31285<br />
31301–31335<br />
31351–31385<br />
31401–31435<br />
31451–31485<br />
31501–31535<br />
122/40–122/74<br />
122/90–122/124<br />
122/140–122/174<br />
122/190–122/224<br />
122/240–123/18<br />
123/35 - 123/68<br />
123/85–123/118<br />
123/135–123/168<br />
Trip log list<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Trip log list<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Depends on parameter, see respective<br />
parameter.<br />
Depends on parameter, see respective<br />
parameter.<br />
All nine alarm lists contain the same type of data. For example<br />
DeviceNet parameter 31101 in alarm list 1 contains the<br />
same data information as 31151 in alarm list 2. It is possible<br />
to read all parameters in alarm lists 2–9 by recalculating the<br />
DeviceNet instance number into a Profibus slot/index<br />
number. This is done in the following way:<br />
slot no = abs((dev instance no-1)/255)<br />
index no = (dev instance no-1) modulo 255<br />
dev instance no = slot nox255+index no+1<br />
Example: We want to read out the process value out from<br />
alarm list 9. In alarm list 1 process value has the DeviceNet<br />
instance number 31102. In alarm list 9 it has DeviceNet<br />
instance no 31502 (see table 2 above). The corresponding<br />
slot/index no is then:<br />
slot no = abs((31502-1)/255)=123<br />
index no (modulo)= the remainder of the division above =<br />
136, calculated as: (31502-1)-123x255=136<br />
148 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
11.8.3 Reset Trip Log [8A0]<br />
Resets the content of the 10 trip memories.<br />
Default:<br />
No 0<br />
Yes 1<br />
No<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 8<br />
Profibus slot/index 0/7<br />
Fieldbus format<br />
Modbus format<br />
8A0 Reset Trip<br />
Stp<br />
11.9 System Data [900]<br />
Main menu for viewing all the VSD system data.<br />
11.9.1 VSD Data [920]<br />
UInt<br />
UInt<br />
VSD Type [921]<br />
Shows the VSD type according to the type number.<br />
No<br />
NOTE: After the reset the setting goes automatically<br />
back to “NO”. The message “OK” is displayed for 2 sec.<br />
The options are indicated on the type plate of the VSD.<br />
NOTE: If the control board is not configured, then type<br />
type shown is <strong>FDU</strong>40-XXX.<br />
Software [922]<br />
Shows the software version number of the VSD.<br />
Fig. 120 gives an example of the version number.<br />
922 Software<br />
Stp V 4.20<br />
Fig. 120 Example of software version<br />
Communication information<br />
Modbus Instance no/DeviceNet no:<br />
31038 software version<br />
31039 option version<br />
Profibus slot/index 121/182-183<br />
Fieldbus format<br />
Modbus format<br />
Table 28<br />
Bit<br />
UInt<br />
UInt<br />
Information for Modbus and Profibus number,<br />
software version<br />
7–0 minor<br />
13–8 major<br />
15–14<br />
Table 29<br />
Bit<br />
Description<br />
release<br />
00: V, release version<br />
01: P, pre-release version<br />
10: β, Beta version<br />
11: α, Alpha version<br />
Information for Modbus and Profibus number,<br />
option version<br />
7–0 minor<br />
15–8 major<br />
Description<br />
921 <strong>FDU</strong><strong>2.0</strong><br />
Stp <strong>FDU</strong>48-046<br />
Example of type<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 31037<br />
Profibus slot/index 121/181<br />
Fieldbus format<br />
Modbus format<br />
Long<br />
Text<br />
V 4.20 = Version of the Software<br />
NOTE: It is important that the software version displayed<br />
in menu [920] is the same software version number as<br />
the software version number written on the title page of<br />
this instruction manual. If not, the functionality as<br />
described in this manual may differ from the<br />
functionality of the VSD.<br />
Examples:<br />
<strong>FDU</strong>48-046VSD-series suited for 380-480 volt mains supply,<br />
and a rated output current of 46 A.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Functional Description 149
Unit name [923]<br />
Option to enter a name of the unit for service use or customer<br />
identity. The function enables the user to define a<br />
name with 12 symbols. Use the Prev and Next key to move<br />
the cursor to the required position. Then use the + and -<br />
keys to scroll in the character list. Confirm the character by<br />
moving the cursor to the next position by pressing the Next<br />
key. See section User-defined Unit [323].<br />
Example<br />
Create user name USER 15.<br />
1. When in the menu [923] press Next to move the cursor<br />
to the right most position.<br />
2. Press the + key until the character U is displayed.<br />
3. Press Next.<br />
4. Then press the + key until S is displayed and confirm<br />
with Next.<br />
5. Repeat until you have entered USER15.<br />
923 Unit Name<br />
Stp<br />
Default:<br />
No characters shown<br />
Communication information<br />
Modbus Instance no/DeviceNet no: 42301–42312<br />
Profibus slot/index 165/225–236<br />
Fieldbus format<br />
Modbus format<br />
UInt<br />
UInt<br />
When sending a unit name you send one character at a time<br />
starting at the right most position.<br />
150 Functional Description <strong>Emotron</strong> AB 01-4428-01r2
12. Troubleshooting, Diagnoses and Maintenance<br />
12.1 Trips, warnings and limits<br />
In order to protect the variable speed drive the principal<br />
operating variables are continuously monitored by the system.<br />
If one of these variables exceeds the safety limit an<br />
error/warning message is displayed. In order to avoid any<br />
possibly dangerous situations, the inverter sets itself into a<br />
stop Mode called Trip and the cause of the trip is shown in<br />
the display.<br />
Trips will always stop the VSD. Trips can be divided into<br />
normal and soft trips, depending on the setup Trip Type, see<br />
menu [250] Autoreset. Normal trips are default. For normal<br />
trips the VSD stops immediately, i.e. the motor coasts naturally<br />
to a standstill. For soft trips the VSD stops by ramping<br />
down the speed, i.e. the motor decelerates to a standstill.<br />
“Normal Trip”<br />
• The VSD stops immediately, the motor coasts to naturally<br />
to a standstill.<br />
• The Trip relay or output is active (if selected).<br />
• The Trip LED is on.<br />
• The accompanying trip message is displayed.<br />
• The “TRP” status indication is displayed (area D of the<br />
display).<br />
“Soft Trip”<br />
• the VSD stops by decelerating to a standstill.<br />
During the deceleration.<br />
• The accompanying trip message is displayed, including<br />
an additional soft trip indicator “S” before the trip time.<br />
• The Trip LED is blinking.<br />
• The Warning relay or output is active (if selected).<br />
After standstill is reached.<br />
• The Trip LED is on.<br />
• The Trip relay or output is active (if selected).<br />
• The “TRP” status indication is displayed (area D of the<br />
display).<br />
Apart from the TRIP indicators there are two more indicators<br />
to show that the inverter is in an “abnormal” situation.<br />
“Warning”<br />
• The inverter is close to a trip limit.<br />
• The Warning relay or output is active (if selected).<br />
• The Trip LED is blinking.<br />
• The accompanying warning message is displayed in window<br />
[722] Warning.<br />
• One of the warning indications is displayed (area F of<br />
the display).<br />
“Limits”<br />
• The inverter is limiting torque and/or frequency to avoid<br />
a trip.<br />
• The Limit relay or output is active (if selected).<br />
• The Trip LED is blinking.<br />
• One of the Limit status indications is displayed (area D<br />
of the display).<br />
Table 30<br />
Trip/Warning<br />
messages<br />
List of trips and warnings<br />
Selections<br />
Trip<br />
(Normal/<br />
Soft)<br />
Motor I 2 t Trip/Off/Limit Normal/Soft I 2 t<br />
PTC Trip/Off Normal/Soft<br />
Motor lost Trip/Off Normal<br />
Locked rotor Trip/Off Normal<br />
Ext trip Via DigIn Normal/Soft<br />
Ext Mot Temp Via DigIn Normal/Soft<br />
Mon MaxAlarm Trip/Off/Warn Normal/Soft<br />
Mon MinAlarm Trip/Off/Warn Normal/Soft<br />
Comm error Trip/Off/Warn Normal/Soft<br />
PT100 Trip/Off Normal/Soft<br />
Deviation Via Option Normal<br />
Pump Via Option Normal<br />
Over temp On Normal OT<br />
Over curr F On Normal<br />
Over volt D On Normal<br />
Over volt G On Normal<br />
Over volt On Normal<br />
Over speed On Normal<br />
Under voltage On Normal LV<br />
Power Fault On Normal<br />
Desat On Normal<br />
DClink error On Normal<br />
Ovolt m cut On Normal<br />
Over voltage Warning VL<br />
Safe stop Warning SST<br />
Motor PTC On Normal<br />
LC Level<br />
Trip/Off/Warn<br />
Via DigIn<br />
Normal/Soft<br />
Warning<br />
indicators<br />
(Area D)<br />
LCL<br />
<strong>Emotron</strong> AB 01-4428-01r2 Troubleshooting, Diagnoses and Maintenance 151
12.2 Trip conditions, causes and<br />
remedial action<br />
The table later on in this section must be seen as a basic aid<br />
to find the cause of a system failure and to how to solve any<br />
problems that arise. A variable speed drive is mostly just a<br />
small part of a complete VSD system. Sometimes it is difficult<br />
to determine the cause of the failure, although the variable<br />
speed drive gives a certain trip message it is not always<br />
easy to find the right cause of the failure. Good knowledge<br />
of the complete drive system is therefore necessary. Contact<br />
your supplier if you have any questions.<br />
The VSD is designed in such a way that it tries to avoid trips<br />
by limiting torque, overvolt etc.<br />
Failures occurring during commissioning or shortly after<br />
commissioning are most likely to be caused by incorrect settings<br />
or even bad connections.<br />
Failures or problems occurring after a reasonable period of<br />
failure-free operation can be caused by changes in the system<br />
or in its environment (e.g. wear).<br />
Failures that occur regularly for no obvious reasons are generally<br />
caused by Electro Magnetic Interference. Be sure that<br />
the installation fulfils the demands for installation stipulated<br />
in the EMC directives. See chapter 8. page 49.<br />
Sometimes the so-called “Trial and error” method is a<br />
quicker way to determine the cause of the failure. This can<br />
be done at any level, from changing settings and functions to<br />
disconnecting single control cables or replacing entire drives.<br />
The Trip Log can be useful for determining whether certain<br />
trips occur at certain moments. The Trip Log also records<br />
the time of the trip in relation to the run time counter.<br />
WARNING: If it is necessary to open the VSD<br />
or any part of the system (motor cable<br />
housing, conduits, electrical panels,<br />
cabinets, etc.) to inspect or take measurements<br />
as suggested in this instruction manual, it is<br />
absolutely necessary to read and follow the safety<br />
instructions in the manual.<br />
12.2.1 Technically qualified personnel<br />
Installation, commissioning, demounting, making measurements,<br />
etc., of or at the variable speed drive may only be carried<br />
out by personnel technically qualified for the task.<br />
12.2.2 Opening the variable speed<br />
drive<br />
WARNING: Always switch the mains voltage<br />
off if it is necessary to open the VSD and wait<br />
at least 5 minutes to allow the capacitors to<br />
discharge.<br />
WARNING: In case of malfunctioning always<br />
check the DC-link voltage, or wait one hour<br />
after the mains voltage has been switched<br />
off, before dismantling the VSD for repair.<br />
The connections for the control signals and the switches are<br />
isolated from the mains voltage. Always take adequate precautions<br />
before opening the variable speed drive.<br />
12.2.3 Precautions to take with a<br />
connected motor<br />
If work must be carried out on a connected motor or on the<br />
driven machine, the mains voltage must always first be disconnected<br />
from the variable speed drive. Wait at least 5 minutes<br />
before continuing.<br />
12.2.4 Autoreset Trip<br />
If the maximum number of Trips during Autoreset has been<br />
reached, the trip message hour counter is marked with an<br />
“A”.<br />
830 OVERVOLT G<br />
Trp A 345:45:12<br />
Fig. 121 Autoreset trip<br />
Fig. 121 shows the 3rd trip memory menu [830]: Overvoltage<br />
G trip after the maximum Autoreset attempts took place<br />
after 345 hours, 45 minutes and 12 seconds of run time.<br />
152 Troubleshooting, Diagnoses and Maintenance <strong>Emotron</strong> AB 01-4428-01r2
Table 31<br />
Trip condition, their possible causes and remedial action<br />
Trip condition Possible Cause Remedy<br />
Motor I 2 t<br />
“I 2 t”<br />
PTC<br />
Motor PTC<br />
Motor lost<br />
Locked rotor<br />
Ext trip<br />
Ext Mot Temp<br />
Mon MaxAlarm<br />
Mon MinAlarm<br />
Comm error<br />
PT100<br />
I 2 t value is exceeded.<br />
- Overload on the motor according to the<br />
programmed I 2 t settings.<br />
Motor thermistor (PTC) exceeds maximum<br />
level.<br />
NOTE: Only valid if option board PTC/PT100<br />
is used.<br />
Motor thermistor (PTC) exceeds maximum<br />
level.<br />
NOTE: Only valid if [237] is enabled.<br />
Phase loss or too great imbalance on the<br />
motor phases<br />
Torque limit at motor standstill:<br />
- Mechanical blocking of the rotor.<br />
External input (DigIn 1-8) active:<br />
- active low function on the input.<br />
External input (DigIn 1-8) active:<br />
- active low function on the input.<br />
Max alarm level (overload) has been<br />
reached.<br />
Min alarm level (underload) has been<br />
reached.<br />
Error on serial communication (option)<br />
Motor PT100 elements exceeds maximum<br />
level.<br />
NOTE: Only valid if option board PTC/PT100<br />
is used.<br />
- Check on mechanical overload on the<br />
motor or the machinery (bearings,<br />
gearboxes, chains, belts, etc.)<br />
- Change the Motor I 2 t Current setting<br />
- Check on mechanical overload on the<br />
motor or the machinery (bearings,<br />
gearboxes, chains, belts, etc.)<br />
- Check the motor cooling system.<br />
- Self-cooled motor at low speed, too high<br />
load.<br />
- Set PTC, menu [234] to OFF<br />
- Check on mechanical overload on the<br />
motor or the machinery (bearings,<br />
gearboxes, chains, belts, etc.)<br />
- Check the motor cooling system.<br />
- Self-cooled motor at low speed, too high<br />
load.<br />
- Set PTC, menu [237] to OFF<br />
- Check the motor voltage on all phases.<br />
- Check for loose or poor motor cable<br />
connections<br />
- If all connections are OK, contact your<br />
supplier<br />
- Set motor lost alarm to OFF.<br />
- Check for mechanical problems at the<br />
motor or the machinery connected to the<br />
motor<br />
- Set locked rotor alarm to OFF.<br />
- Check the equipment that initiates the<br />
external input<br />
- Check the programming of the digital<br />
inputs DigIn 1-8<br />
- Check the equipment that initiates the<br />
external input<br />
- Check the programming of the digital<br />
inputs DigIn 1-8<br />
- Check the load condition of the machine<br />
- Check the monitor setting in section 11.6, page 131.<br />
- Check the load condition of the machine<br />
- Check the monitor setting in section 11.6, page 131.<br />
- Check cables and connection of the<br />
serial communication.<br />
- Check all settings with regard to the<br />
serial communication<br />
- Restart the equipment including the<br />
VSD<br />
- Check on mechanical overload on the<br />
motor or the machinery (bearings,<br />
gearboxes, chains, belts, etc.)<br />
- Check the motor cooling system.<br />
- Self-cooled motor at low speed, too high<br />
load.<br />
- Set PT100 to OFF<br />
<strong>Emotron</strong> AB 01-4428-01r2 Troubleshooting, Diagnoses and Maintenance 153
Table 31<br />
Trip condition, their possible causes and remedial action<br />
Trip condition Possible Cause Remedy<br />
Pump<br />
Over temp<br />
Over curr F<br />
Over volt D(eceleration)<br />
Over volt G(enerator)<br />
Over volt (Mains)<br />
O(ver) volt M(ains) cut<br />
Over speed<br />
Under voltage<br />
Power Fault<br />
Desat<br />
No master pump can be selected due to error<br />
in feedback signalling.<br />
NOTE: Only used in Pump Control.<br />
Heatsink temperature too high:<br />
- Too high ambient temperature of the<br />
VSD<br />
- Insufficient cooling<br />
- Too high current<br />
- Blocked or stuffed fans<br />
Motor current exceeds the peak VSD current:<br />
- Too short acceleration time.<br />
- Too high motor load<br />
- Excessive load change<br />
- Soft short-circuit between phases or<br />
phase to earth<br />
- Poor or loose motor cable connections<br />
- Too high IxR Compensation level<br />
Too high DC Link voltage:<br />
- Too short deceleration time with<br />
respect to motor/machine inertia.<br />
- Too small brake resistor malfunctioning<br />
Brake chopper<br />
Too high DC Link voltage, due to too high<br />
mains voltage<br />
Motor speed measurement exceeds maximum<br />
level.<br />
Too low DC Link voltage:<br />
- Too low or no supply voltage<br />
- Mains voltage dip due to starting other<br />
major power consuming machines on<br />
the same line.<br />
Overload condition in the DC-link:<br />
- Hard short-circuit between phases or<br />
phase to earth<br />
- Saturation of current measurement<br />
circuiting<br />
- Earth fault<br />
- Desaturation of IGBTs<br />
- Peak voltage on DC link<br />
- Check cables and wiring for Pump feedback signals<br />
- Check settings with regard to the pump feedback<br />
digital inputs<br />
- Check the cooling of the VSD cabinet.<br />
- Check the functionality of the built-in fans. The fans<br />
must switch on automatically if the heatsink temperature<br />
gets too high. At power up the fans are briefly<br />
switched on.<br />
- Check VSD and motor rating<br />
- Clean fans<br />
- Check the acceleration time settings and<br />
make them longer if necessary.<br />
- Check the motor load.<br />
- Check on bad motor cable connections<br />
- Check on bad earth cable connection<br />
- Check on water or moisture in the motor housing and<br />
cable connections.<br />
- Lower the level of IxR Compensation [352]<br />
- Check the deceleration time settings and make them<br />
longer if necessary.<br />
- Check the dimensions of the brake resistor and the<br />
functionality of the Brake chopper (if used)<br />
- Check the main supply voltage<br />
- Try to take away the interference cause or use other<br />
main supply lines.<br />
Check encoder cables, wiring and setup<br />
Check motor data setup [22x]<br />
Perform short ID-run<br />
- Make sure all three phases are properly connected<br />
and that the terminal screws are tightened.<br />
- Check that the mains supply voltage is within the limits<br />
of the VSD.<br />
- Try to use other mains supply lines if dip is caused by<br />
other machinery<br />
- Use the function low voltage override [421]<br />
- Check on bad motor cable connections<br />
- Check on bad earth cable connection<br />
- Check on water or moisture in the motor housing and<br />
cable connections<br />
- Check that rating plate data of the motor is correctly<br />
entered<br />
- See overvoltage trips<br />
Power Fault Error on power board. - Check mains supply voltage<br />
Fan Error<br />
Error in fan module<br />
- Check for clogged air inlet filters in panel door and<br />
blocking material in fan module.<br />
HCB Error * Error in controlled rectifier module (HCB) - Check mains supply voltage<br />
154 Troubleshooting, Diagnoses and Maintenance <strong>Emotron</strong> AB 01-4428-01r2
Table 31<br />
Trip condition, their possible causes and remedial action<br />
Trip condition Possible Cause Remedy<br />
Desat<br />
Desat U+ *<br />
Desat U- *<br />
Desat V+ *<br />
Desat V- *<br />
Desat W+ *<br />
Desat W- *<br />
Desat BCC *<br />
DC link error<br />
PF Curr Err *<br />
PF Overvolt *<br />
Failure in output stage,<br />
desaturation of IGBTs<br />
DC link voltage ripple exceeds maximum<br />
level<br />
Error in current balancing<br />
Error in voltage balancing<br />
PF Comm Err * Internal communication error Contact service<br />
- Check on bad motor cable connections<br />
- Check on bad earth cable connections<br />
- Check on water and moisture in the<br />
motor housing and cable connections<br />
- Make sure all three phases are properly<br />
connected and that the terminal screws are tightened.<br />
- Check that the mains supply voltage is within the limits<br />
of the VSD.<br />
- Try to use other mains supply lines if dip is caused by<br />
other machinery.<br />
- Check motor.<br />
- Check fuses and line connections<br />
- Check motor.<br />
- Check fuses and line connections.<br />
PF Int Temp * Internal temperature too high Check internal fans<br />
PF Temp Err * Malfunction in temperature sensor Contact service<br />
PF DC Err *<br />
PF HCB Err *<br />
PF Sup Err *<br />
LC Level<br />
DC-link error and mains supply fault<br />
Error in controlled rectifier module (HCB)<br />
Mains supply fault<br />
Low liquid cooling level in external reservoir.<br />
External input (DigIn 1-8) active:<br />
- active low function on the input.<br />
NOTE: Only valid for VSD types with Liquid<br />
Cooling option.<br />
- Check mains supply voltage<br />
- Check fuses and line connections.<br />
- Check mains supply voltage<br />
- Check fuses and line connections.<br />
- Check liquid cooling<br />
- Check the equipment and wiring that initiates the<br />
external input<br />
- Check the programming of the digital inputs DigIn 1-8<br />
* = 2...6 Module number if parallel power units (size 300–<br />
1500 A)<br />
12.3 Maintenance<br />
The variable speed drive is designed not to require any servicing<br />
or maintenance. There are however some things which<br />
must be checked regularly.<br />
All variable speed drives have built-in fan which is speed<br />
controlled using heatsink temperature feedback. This means<br />
that the fans are only running if the VSD is running and<br />
loaded. The design of the heatsinks is such that the fan does<br />
not blow the cooling air through the interior of the VSD,<br />
but only across the outer surface of the heatsink. However,<br />
running fans will always attract dust. Depending on the<br />
environment the fan and the heatsink will collect dust.<br />
Check this and clean the heatsink and the fans when necessary.<br />
If variable speed drives are built into cabinets, also check and<br />
clean the dust filters of the cabinets regularly.<br />
Check external wiring, connections and control signals.<br />
Tighten terminal screws if necessary.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Troubleshooting, Diagnoses and Maintenance 155
156 Troubleshooting, Diagnoses and Maintenance <strong>Emotron</strong> AB 01-4428-01r2
13. Options<br />
The standard options available are described here briefly.<br />
Some of the options have their own instruction or installation<br />
manual. For more information please contact your supplier.<br />
13.1 Options for the control<br />
panel<br />
Order number<br />
Description<br />
01-3957-00 Panel kit complete including panel<br />
01-3957-01 Panel kit complete including blank panel<br />
Mounting cassette, blank panel and straight RS232-cable are<br />
available as options for the control panel. These options may<br />
be useful, for example after mounting a control panel in a<br />
cabinet door.<br />
13.3 Brake chopper<br />
All VSD sizes can be fitted with an optional built-in brake<br />
chopper. The brake resistor must be mounted outside the<br />
VSD. The choice of the resistor depends on the application<br />
switch-on duration and duty-cycle. This option can not be<br />
after mounted.<br />
The following formula can be used to define the power of<br />
the connected brake resistor:<br />
P resistor =<br />
WARNING: The table gives the minimum<br />
values of the brake resistors. Do not use<br />
resistors lower than this value. The VSD can<br />
trip or even be damaged due to high braking<br />
currents.<br />
(Brake level V DC ) 2<br />
R min<br />
x ED%<br />
Where:<br />
P resistor<br />
required power of brake<br />
resistor<br />
Brake level V DC DC brake voltage level (see Table 33<br />
and Table 34)<br />
Rmin<br />
minimum allowable brake resistor<br />
(see Table 33 and Table 34+1<br />
ED%<br />
effective braking period. Defined as:<br />
ED% =<br />
Active brake time at<br />
nominal braking<br />
power [s]<br />
120 [s]<br />
Maximum value of<br />
1= continuous braking<br />
Table 32<br />
Fig. 122 Control panel in mounting cassette<br />
13.2 EmoSoftCom<br />
EmoSoftCom is an optional software that runs on a personal<br />
computer. It can also be used to load parameter settings<br />
from the VSD to the PC for backup and printing. Recording<br />
can be made in oscilloscope mode. Please contact <strong>Emotron</strong><br />
sales for further information.<br />
Supply voltage (V AC )<br />
(set in menu [21B]<br />
220–240 380<br />
380–415 660<br />
440–480 780<br />
500–525 860<br />
550–600 1000<br />
660–690 1150<br />
Brake level (V DC )<br />
<strong>Emotron</strong> AB 01-4428-01r2 Options 157
Table 33<br />
Brake resistor <strong>FDU</strong>40/48 type<br />
Table 34<br />
Brake resistors <strong>FDU</strong>50/52 V types<br />
Type<br />
Rmin [ohm] if supply<br />
380–415 V AC<br />
Rmin [ohm] if supply<br />
440–480 V AC<br />
Type<br />
Rmin [ohm] if supply<br />
440–480 V AC<br />
Rmin [ohm] if supply<br />
500–525 V AC<br />
<strong>FDU</strong>48-003 43 50<br />
-004 43 50<br />
-006 43 50<br />
-008 43 50<br />
-010 43 50<br />
-013 43 50<br />
-018 43 50<br />
-026 26 30<br />
-031 26 30<br />
-037 17 20<br />
-046 17 20<br />
<strong>FDU</strong>40-060 9.7 N.A.<br />
-073 9.7 N.A<br />
<strong>FDU</strong>48-090 3.8 4.4<br />
Table 34<br />
Type<br />
-109 3.8 4.4<br />
-146 3.8 4.4<br />
-175 3.8 4.4<br />
-210 2.7 3.1<br />
-250 2.7 3.1<br />
-300 2 x 3.8 2 x 4.4<br />
-375 2 x 3.8 2 x 4.4<br />
-430 2 x 2.7 2 x 3.1<br />
-500 2 x 2.7 2 x 3.1<br />
-600 3 x 2.7 3 x 3.1<br />
-650 3 x 2.7 3 x 3.1<br />
-750 3 x 2.7 3 x 3.1<br />
-860 4 x 2.7 4 x 3.1<br />
-1000 4 x 2.7 4 x 3.1<br />
-1200 6 x 2.7 6 x 3.1<br />
-1500 6 x 2.7 6 x 3.1<br />
Brake resistors <strong>FDU</strong>50/52 V types<br />
Rmin [ohm] if supply<br />
440–480 V AC<br />
Rmin [ohm] if supply<br />
500–525 V AC<br />
<strong>FDU</strong>52-003 50 55<br />
-004 50 55<br />
-006 50 55<br />
-008 50 55<br />
-010 50 55<br />
-013 50 55<br />
-018 50 55<br />
-026 30 32<br />
-031 30 32<br />
-037 20 22<br />
-046 20 22<br />
<strong>FDU</strong>50-060 12 13<br />
Table 35<br />
Type<br />
Brake resistors <strong>FDU</strong>69 V types<br />
Rmin [ohm] Rmin [ohm] Rmin [ohm]<br />
500–525 V AC 550–600 V AC 660–690 V AC<br />
if supply if supply if supply<br />
<strong>FDU</strong>69-090 4.9 5.7 6.5<br />
-109 4.9 5.7 6.5<br />
-146 4.9 5.7 6.5<br />
-175 4.9 5.7 6.5<br />
-210 2 x 4.9 2 x 5.7 2 x 6.5<br />
-250 2 x 4.9 2 x 5.7 2 x 6.5<br />
-300 2 x 4.9 2 x 5.7 2 x 6.5<br />
-375 2 x 4.9 2 x 5.7 2 x 6.5<br />
-430 3 x 4.9 3 x 5.7 3 x 6.5<br />
-500 3 x 4.9 3 x 5.7 3 x 6.5<br />
-600 4 x 4.9 4 x 5.7 4 x 6.5<br />
-650 4 x 4.9 4 x 5.7 4 x 6.5<br />
-750 6 x 4.9 6 x 5.7 6 x 6.5<br />
-860 6 x 4.9 6 x 5.7 6 x 6.5<br />
-900 6 x 4.9 6 x 5.7 6 x 6.5<br />
-1000 6 x 4.9 6 x 5.7 6 x 6.5<br />
NOTE: Although the VSD will detect a failure in the brake<br />
electronics, the use of resistors with a thermal overload<br />
which will cut off the power at overload is strongly<br />
recommended.<br />
The brake chopper option is built-in by the manufacturer<br />
and must be specified when the VSD is ordered.<br />
158 Options <strong>Emotron</strong> AB 01-4428-01r2
13.4 I/O Board<br />
Order number<br />
Description<br />
01-3876-01 I/O option board <strong>2.0</strong><br />
The I/O option board <strong>2.0</strong> provides three extra relay outputs<br />
and three extra digital inputs. The I/O Board works in combination<br />
with the Pump/Fan Control, but can also be used<br />
as a separate option. This option is described in a separate<br />
manual.<br />
Must be<br />
double<br />
isolated<br />
X1<br />
~<br />
X1:1 Left terminal<br />
X1:2 Right terminal<br />
13.5 Output coils<br />
Output coils, which are supplied separately, are recommended<br />
for lengths of screened motor cable longer than 100<br />
m. Because of the fast switching of the motor voltage and<br />
the capacitance of the motor cable both line to line and line<br />
to earth screen, large switching currents can be generated<br />
with long lengths of motor cable. Output coils prevent the<br />
VSD from tripping and should be installed as closely as possible<br />
to the VSD.<br />
13.6 Serial communication<br />
and fieldbus<br />
Order number<br />
01-3876-04 RS232/485<br />
01-3876-05 Profibus DP<br />
01-3876-06 DeviceNet<br />
Description<br />
01-3876-09 Modbus/TCP, Ethernet<br />
For communication with the VSD there are several option<br />
boards for communication. There are different options for<br />
Fieldbus communication and one serial communication<br />
option with RS232 or RS485 interface which has galvanic<br />
isolation.<br />
13.7 Standby supply board<br />
option<br />
Order number<br />
Description<br />
01-3954-00 Standby power supply kit for after mounting<br />
The standby supply board option provides the possibility of<br />
keeping the communication system up and running without<br />
having the 3-phase mains connected. One advantage is that<br />
the system can be set up without mains power. The option<br />
will also give backup for communication failure if main<br />
power is lost.<br />
The standby supply board option is supplied with external<br />
±10% 24 V DC or 24 V AC, protected by a 2 A slow acting<br />
fuse, from a double isolated transformer. The terminals X1:1<br />
and X1:2 are voltage polarity independent.<br />
Fig. 123 Connection of standby supply option<br />
Table 36<br />
X1<br />
terminal<br />
1 Ext. supply 1<br />
2 Ext. supply 2<br />
Name Function Specification<br />
External, VSD main<br />
power independent,<br />
supply voltage<br />
for control and communication<br />
circuits<br />
24 V DC or 24<br />
V AC ±10%<br />
Double isolated<br />
13.8 Safe Stop option<br />
To realize a Safe Stop configuration in accordance with<br />
EN-IEC 62061:2005 SIL 2 & EN-ISO 13849-1:2006, the<br />
following three parts need to be attended to:<br />
1. Inhibit trigger signals with safety relay K1 (via Safe Stop<br />
option board).<br />
2. Enable input and control of VSD (via normal I/O control<br />
signals of VSD).<br />
3. Power conductor stage (checking status and feedback of<br />
driver circuits and IGBT’s).<br />
To enable the VSD to operate and run the motor, the following<br />
signals should be active:<br />
• "Inhibit" input, terminals 1 (DC+) and 2 (DC-) on the<br />
Safe Stop option board should be made active by connecting<br />
24 V DC to secure the supply voltage for the<br />
driver circuits of the power conductors via safety relay<br />
K1. See also Fig. 126.<br />
• High signal on the digital input, e.g. terminal 10 in Fig.<br />
126, which is set to "Enable". For setting the digital<br />
input please refer to section 11.5.2, page 122.<br />
These two signals need to be combined and used to enable<br />
the output of the VSD and make it possible to activate a<br />
Safe Stop condition.<br />
NOTE: The "Safe Stop" condition according to EN-IEC<br />
62061:2005 SIL 2 & EN-ISO 13849-1:2006, can only be<br />
realized by de-activating both the "Inhibit" and "Enable"<br />
inputs.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Options 159
When the "Safe Stop" condition is achieved by using these<br />
two different methods, which are independently controlled,<br />
this safety circuit ensures that the motor will not start running<br />
because:<br />
• The 24V DC signal is taken away from the "Inhibit"<br />
input, terminals 1 and 2, the safety relay K1 is switched<br />
off.<br />
The supply voltage to the driver circuits of the power<br />
conductors is switched off. This will inhibit the trigger<br />
pulses to the power conductors.<br />
• The trigger pulses from the control board are shut down.<br />
The Enable signal is monitored by the controller circuit<br />
which will forward the information to the PWM part on<br />
the Control board.<br />
To make sure that the safety relay K1 has been switched off,<br />
this should be guarded externally to ensure that this relay did<br />
not refuse to act. The Safe Stop option board offers a feedback<br />
signal for this via a second forced switched safety relay<br />
K2 which is switched on when a detection circuit has confirmed<br />
that the supply voltage to the driver circuits is shut<br />
down. See Table 37 for the contacts connections.<br />
To monitor the "Enable" function, the selection "RUN" on<br />
a digital output can be used. For setting a digital output, e.g.<br />
terminal 20 in the example Fig. 126, please refer to section<br />
11.5.4, page 127 [540].<br />
When the "Inhibit" input is de-activated, the VSD display<br />
will show a blinking "SST" indication in section D (bottom<br />
left corner) and the red Trip LED on the Control panel will<br />
blink.<br />
To resume normal operation, the following steps have to be<br />
taken:<br />
• Release "Inhibit" input; 24V DC (High) to terminal 1<br />
and 2.<br />
• Give a STOP signal to the VSD, according to the set<br />
Run/Stop Control in menu [215].<br />
• Give a new Run command, according to the set Run/<br />
Stop Control in menu [215].<br />
Fig. 124 Connection of safe stop option in size B and C.<br />
Fig. 125 Connection of safe stop option in size E and up.<br />
1<br />
2 3 4 5<br />
6<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
NOTE: The method of generating a STOP command is<br />
dependent on the selections made in Start Signal Level/<br />
Edge [21A] and the use of a separate Stop input via<br />
digital input.<br />
Table 37<br />
X1<br />
pin<br />
Specification of Safe Stop option board<br />
Name Function Specification<br />
WARNING: The safe stop function can never<br />
be used for electrical maintenance. For<br />
electrical maintenance the VSD should<br />
always be disconnected from the supply<br />
voltage.<br />
1 Inhibit + Inhibit driver circuits of<br />
2 Inhibit - power conductors<br />
3<br />
4<br />
NO contact<br />
relay K2<br />
P contact<br />
relay K2<br />
Feedback; confirmation<br />
of activated inhibit<br />
5 GND Supply ground<br />
6 +24 VDC<br />
Supply Voltage for operating<br />
Inhibit input only.<br />
DC 24 V<br />
(20–30 V)<br />
48 V DC /<br />
30 V AC /2 A<br />
+24 V DC ,<br />
50 mA<br />
160 Options <strong>Emotron</strong> AB 01-4428-01r2
Safe Stop<br />
+5V<br />
Power board<br />
=<br />
X1<br />
1<br />
2<br />
K1<br />
3<br />
4<br />
K2<br />
=<br />
U<br />
5<br />
6<br />
+24 V DC<br />
~<br />
V<br />
W<br />
X1<br />
Enable<br />
10<br />
DigIn<br />
Controller<br />
PWM<br />
Stop<br />
20<br />
DigOut<br />
Fig. 126<br />
13.9 Encoder<br />
Order number<br />
Description<br />
01-3876-03 Encoder <strong>2.0</strong> option board<br />
The Encoder <strong>2.0</strong> option board, used for connection of feedback<br />
signal of the actual motor speed via an incremental<br />
encoder is described in a separate manual.<br />
13.10 PTC/PT100<br />
Order number<br />
Description<br />
01-3876-08 PTC/PT100 <strong>2.0</strong> option board<br />
The PTC/PT100 <strong>2.0</strong> option board for connecting motor<br />
thermistors to the VSD is described in a separate manual.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Options 161
162 Options <strong>Emotron</strong> AB 01-4428-01r2
14. Technical Data<br />
14.1 Electrical specifications<br />
related to model<br />
Table 38<br />
Typical motor power at mains voltage 400 V<br />
Model<br />
Max. output<br />
current [A]*<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Power @400V<br />
[kW]<br />
Rated current<br />
[A]<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power @400V<br />
[kW]<br />
Rated current<br />
[A]<br />
Frame size<br />
<strong>FDU</strong>48-003 3.0 0.75 2.5 0.55 <strong>2.0</strong><br />
<strong>FDU</strong>48-004 4.8 1.5 4.0 1.1 3.2<br />
<strong>FDU</strong>48-006 7.2 2.2 6.0 1.5 4.8<br />
<strong>FDU</strong>48-008 9.0 3 7.5 2.2 6.0<br />
<strong>FDU</strong>48-010 11.4 4 9.5 3 7.6<br />
<strong>FDU</strong>48-013 15.6 5.5 13.0 4 10.4<br />
<strong>FDU</strong>48-018 21.6 7.5 18.0 5.5 14.4<br />
<strong>FDU</strong>48-026 31 11 26 7.5 21<br />
<strong>FDU</strong>48-031 37 15 31 11 25<br />
<strong>FDU</strong>48-037 44 18.5 37 15 29.6<br />
<strong>FDU</strong>48-046 55 22 46 18.5 37<br />
<strong>FDU</strong>40-060 73 30 61 22 49<br />
<strong>FDU</strong>40-073 89 37 74 30 59<br />
<strong>FDU</strong>48-090 108 45 90 37 72<br />
<strong>FDU</strong>48-109 131 55 109 45 87<br />
<strong>FDU</strong>48-146 175 75 146 55 117<br />
<strong>FDU</strong>48-175 210 90 175 75 140<br />
<strong>FDU</strong>48-210 252 110 210 90 168<br />
<strong>FDU</strong>48-250 300 132 250 110 200<br />
<strong>FDU</strong>48-300 360 160 300 132 240<br />
<strong>FDU</strong>48-375 450 200 375 160 300<br />
<strong>FDU</strong>48-430 516 220 430 200 344<br />
<strong>FDU</strong>48-500 600 250 500 220 400<br />
<strong>FDU</strong>48-600 720 315 600 250 480<br />
<strong>FDU</strong>48-650 780 355 650 315 520<br />
<strong>FDU</strong>48-750 900 400 750 355 600<br />
<strong>FDU</strong>48-860 1032 450 860 400 688<br />
<strong>FDU</strong>48-1000 1200 500 1000 450 800<br />
<strong>FDU</strong>48-1200 1440 630 1200 500 960<br />
<strong>FDU</strong>48-1500 1800 800 1500 630 1200<br />
B<br />
C<br />
X2<br />
E<br />
F<br />
G<br />
H<br />
I<br />
J<br />
K<br />
* Available during limited time and as long as allowed by drive temperature.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 163
Table 39<br />
Typical motor power at mains voltage 460 V<br />
Model<br />
Max. output<br />
current [A]*<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Power @460V<br />
[hp]<br />
Rated current<br />
[A]<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power @460V<br />
[hp]<br />
Rated current<br />
[A]<br />
Frame size<br />
<strong>FDU</strong>48-003 3.0 1 2.5 1 <strong>2.0</strong><br />
<strong>FDU</strong>48-004 4.8 2 4.0 1.5 3.2<br />
<strong>FDU</strong>48-006 7.2 3 6.0 2 4.8<br />
<strong>FDU</strong>48-008 9.0 3 7.5 3 6.0<br />
B<br />
<strong>FDU</strong>48-010 11.4 5 9.5 3 7.6<br />
<strong>FDU</strong>48-013 15.6 7.5 13.0 5 10.4<br />
<strong>FDU</strong>48-018 21.6 10 18.0 7.5 14.4<br />
<strong>FDU</strong>48-026 31 15 26 10 21<br />
<strong>FDU</strong>48-031 37 20 31 15 25<br />
<strong>FDU</strong>48-037 46 25 37 20 29.6<br />
C<br />
<strong>FDU</strong>48-046 55 30 46 25 37<br />
<strong>FDU</strong>50-060 73 40 61 30 49 X2<br />
<strong>FDU</strong>48-090 108 60 90 50 72<br />
<strong>FDU</strong>48-109 131 75 109 60 87<br />
<strong>FDU</strong>48-146 175 100 146 75 117<br />
E<br />
<strong>FDU</strong>48-175 210 125 175 100 140<br />
<strong>FDU</strong>48-210 252 150 210 125 168<br />
<strong>FDU</strong>48-250 300 200 250 150 200<br />
F<br />
<strong>FDU</strong>48-300 360 250 300 200 240<br />
<strong>FDU</strong>48-375 450 300 375 250 300<br />
G<br />
<strong>FDU</strong>48-430 516 350 430 250 344<br />
<strong>FDU</strong>48-500 600 400 500 350 400<br />
H<br />
<strong>FDU</strong>48-600 720 500 600 400 480<br />
<strong>FDU</strong>48-650 780 550 650 400 520<br />
I<br />
<strong>FDU</strong>48-750 900 600 750 500 600<br />
<strong>FDU</strong>48-860 1032 700 860 550 688<br />
<strong>FDU</strong>48-1000 1200 800 1000 600 800<br />
J<br />
<strong>FDU</strong>48-1200 1440 1000 1200 700 960<br />
<strong>FDU</strong>48-1500 1800 1250 1500 750 1200<br />
K<br />
* Available during limited time and as long as allowed by drive temperature.<br />
164 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
Table 40<br />
Typical motor power at mains voltage 525 V<br />
Model<br />
Max. output<br />
current [A]*<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Power @525V<br />
[kW]<br />
Rated current<br />
[A]<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power @525V<br />
[kW]<br />
Rated current<br />
[A]<br />
Frame size<br />
<strong>FDU</strong>52-003 3.0 1.1 2.5 1.1 <strong>2.0</strong><br />
<strong>FDU</strong>52-004 4.8 2.2 4.0 1.5 3.2<br />
<strong>FDU</strong>52-006 7.2 3 6.0 2.2 4.8<br />
<strong>FDU</strong>52-008 9.0 4 7.5 3 6.0<br />
B<br />
<strong>FDU</strong>52-010 11.4 5.5 9.5 4 7.6<br />
<strong>FDU</strong>52-013 15.6 7.5 13.0 5.5 10.4<br />
<strong>FDU</strong>52-018 21.6 11 18.0 7.5 14.4<br />
<strong>FDU</strong>52-026 31 15 26 11 21<br />
<strong>FDU</strong>52-031 37 18.5 31 15 25<br />
<strong>FDU</strong>52-037 44 22 37 18.5 29.6<br />
C<br />
<strong>FDU</strong>52-046 55 30 46 22 37<br />
<strong>FDU</strong>50-060 73 37 61 30 49 X2<br />
<strong>FDU</strong>69-090 108 55 90 45 72<br />
<strong>FDU</strong>69-109 131 75 109 55 87<br />
<strong>FDU</strong>69-146 175 90 146 75 117<br />
F69<br />
<strong>FDU</strong>69-175 210 110 175 90 140<br />
<strong>FDU</strong>69-210 252 132 210 110 168<br />
<strong>FDU</strong>69-250 300 160 250 132 200<br />
<strong>FDU</strong>69-300 360 200 300 160 240<br />
H69<br />
<strong>FDU</strong>69-375 450 250 375 200 300<br />
<strong>FDU</strong>69-430 516 300 430 250 344<br />
<strong>FDU</strong>69-500 600 315 500 300 400<br />
I69<br />
<strong>FDU</strong>69-600 720 400 600 315 480<br />
<strong>FDU</strong>69-650 780 450 650 355 520<br />
J69<br />
<strong>FDU</strong>69-750 900 500 750 400 600<br />
<strong>FDU</strong>69-860 1032 560 860 450 688<br />
K69<br />
<strong>FDU</strong>69-1000 1200 630 1000 500 800<br />
* Available during limited time and as long as allowed by drive temperature.<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 165
Table 41<br />
Typical motor power at mains voltage 575 V<br />
Model<br />
Max. output<br />
current [A]*<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power @575V [hp] Rated current [A] Power @575V [hp] Rated current [A]<br />
Frame size<br />
<strong>FDU</strong>69-090 108 75 90 60 72<br />
<strong>FDU</strong>69-109 131 100 109 75 87<br />
<strong>FDU</strong>69-146 175 125 146 100 117<br />
<strong>FDU</strong>69-175 210 150 175 125 140<br />
<strong>FDU</strong>69-210 252 200 210 150 168<br />
<strong>FDU</strong>69-250 300 250 250 200 200<br />
<strong>FDU</strong>69-300 360 300 300 250 240<br />
<strong>FDU</strong>69-375 450 350 375 300 300<br />
<strong>FDU</strong>69-430 516 400 430 350 344<br />
<strong>FDU</strong>69-500 600 500 500 400 400<br />
<strong>FDU</strong>69-600 720 600 600 500 480<br />
<strong>FDU</strong>69-650 780 650 650 550 520<br />
<strong>FDU</strong>69-750 900 750 750 600 600<br />
<strong>FDU</strong>69-860 1032 850 860 700 688<br />
<strong>FDU</strong>69-1000 1200 1000 1000 850 800<br />
F69<br />
H69<br />
I69<br />
J69<br />
K69<br />
* Available during limited time and as long as allowed by drive temperature.<br />
Table 42<br />
Typical motor power at mains voltage 690 V<br />
Model<br />
Max. output<br />
current [A]*<br />
Normal duty<br />
(120%, 1 min every 10 min)<br />
Heavy duty<br />
(150%, 1 min every 10 min)<br />
Power @690V [kW] Rated current [A] Power @690V [kW] Rated current [A]<br />
Frame size<br />
<strong>FDU</strong>69-090 108 90 90 75 72<br />
<strong>FDU</strong>69-109 131 110 109 90 87<br />
<strong>FDU</strong>69-146 175 132 146 110 117<br />
<strong>FDU</strong>69-175 210 160 175 132 140<br />
<strong>FDU</strong>69-210 252 200 210 160 168<br />
<strong>FDU</strong>69-250 300 250 250 200 200<br />
<strong>FDU</strong>69-300 360 315 300 250 240<br />
<strong>FDU</strong>69-375 450 355 375 315 300<br />
<strong>FDU</strong>69-430 516 450 430 315 344<br />
<strong>FDU</strong>69-500 600 500 500 355 400<br />
<strong>FDU</strong>69-600 720 600 600 450 480<br />
<strong>FDU</strong>69-650 780 630 650 500 520<br />
<strong>FDU</strong>69-750 900 710 750 600 600<br />
<strong>FDU</strong>69-860 1032 800 860 650 688<br />
<strong>FDU</strong>69-900 1080 900 900 710 720<br />
<strong>FDU</strong>69-1000 1200 1000 1000 800 800<br />
F69<br />
H69<br />
I69<br />
J69<br />
K69<br />
* Available during limited time and as long as allowed by drive temperature.<br />
166 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
14.2 General electrical specifications<br />
Table 43<br />
General electrical specifications<br />
General<br />
Mains voltage: <strong>FDU</strong>40<br />
<strong>FDU</strong>48<br />
<strong>FDU</strong>50/52<br />
<strong>FDU</strong>69<br />
Mains frequency:<br />
Input power factor:<br />
Output voltage:<br />
Output frequency:<br />
Output switching frequency:<br />
Efficiency at nominal load:<br />
Control signal inputs:<br />
Analogue (differential)<br />
Analogue Voltage/current:<br />
Max. input voltage:<br />
Input impedance:<br />
Resolution:<br />
Hardware accuracy:<br />
Non-linearity<br />
Digital:<br />
Input voltage:<br />
Max. input voltage:<br />
Input impedance:<br />
Signal delay:<br />
Control signal outputs<br />
Analogue<br />
Output voltage/current:<br />
Max. output voltage:<br />
Short-circuit current (∞):<br />
Output impedance:<br />
Resolution:<br />
Maximum load impedance for current<br />
Hardware accuracy:<br />
Offset:<br />
Non-linearity:<br />
Digital<br />
Output voltage:<br />
Shortcircuit current(∞):<br />
Relays<br />
Contacts<br />
References<br />
+10VDC<br />
-10VDC<br />
+24VDC<br />
230-415V +10%/-15% (-10% at 230 V)<br />
230-480V +10%/-15% (-10% at 230 V)<br />
440-525V +10%/-15%<br />
500-690V +10%/-15%<br />
45 to 65 Hz<br />
0.95<br />
0–Mains supply voltage:<br />
0–400 Hz<br />
3 kHz (adjustable 1,5-6 kHz)<br />
97% for models 003 to 018<br />
98% for models 026 to 046<br />
97.5% for models 060 to 073<br />
98% for models 090 to 1500<br />
0-±10 V/0-20 mA via switch<br />
+30 V/30 mA<br />
20 kΩ (voltage)<br />
250 Ω (current)<br />
11 bits + sign<br />
1% type + 1 ½ LSB fsd<br />
1½ LSB<br />
High: >9 VDC, Low: 23 VDC open<br />
Low:
14.3 Operation at higher<br />
temperatures<br />
Most <strong>Emotron</strong> variable speed drives are made for operation<br />
at maximum of 40°C ambient temperature. However, for<br />
most models, it is possible to use the VSD at higher temperatures<br />
with little loss in performance. Table 44 shows ambient<br />
temperatures as well as derating for higher temperatures.<br />
Table 44<br />
Ambient temperature and derating 400–690 V types<br />
Model<br />
IP20<br />
IP54<br />
Max temp. Derating: possible Max temp. Derating: possible<br />
<strong>FDU</strong>**-003 to <strong>FDU</strong>**-046 – – 40°C -2.5%/°C to max +10°C<br />
<strong>FDU</strong>**-060 to <strong>FDU</strong>40-073 40°C -2.5%/°C to max +10°C 35°C -2.5%/°C to max +10°C<br />
<strong>FDU</strong>48-090 to <strong>FDU</strong>48-250<br />
<strong>FDU</strong>69-090 to <strong>FDU</strong>48-175<br />
<strong>FDU</strong>48-300 to <strong>FDU</strong>48-1500<br />
<strong>FDU</strong>69-210 to <strong>FDU</strong>69-1000<br />
– – 40°C -2.5%/°C to max +5°C<br />
40°C -2.5%/°C to max +5°C 40°C -2.5%/°C to max +5°C<br />
Example<br />
In this example we have a motor with the following data that<br />
we want to run at the ambient temperature of 45°C:<br />
Voltage 400 V<br />
Current 68 A<br />
Power 37 kW<br />
Select variable speed drive<br />
The ambient temperature is 5 °C higher than the maximum<br />
ambient temperature. The following calculation is made to<br />
select the correct VSD model.<br />
Derating is possible with loss in performance of 2.5%/°C.<br />
Derating will be: 5 X 2.5% = 12.5%<br />
Calculation for model <strong>FDU</strong>40-073<br />
73 A - (12.5% X 73) = 63.875A; this is not enough.<br />
Calculation for model <strong>FDU</strong>48-090<br />
90 A - (12.5% X 90) = 78.75 A<br />
In this example we select the <strong>FDU</strong>48-090.<br />
14.4 Operation at higher<br />
switching frequency<br />
Table 45 shows the switching frequency for the different<br />
VSD models. With the possibility of running at higher<br />
switching frequency you can reduce the noise level from the<br />
motor. The switching frequency is set in menu [22A],<br />
Motor sound, see section section 11.2.3, page 67. At switching<br />
frequencies >3 kHz derating might be needed.<br />
Table 45<br />
Switching frequency<br />
Models<br />
Standard<br />
Switching<br />
frequency<br />
Range<br />
<strong>FDU</strong>**-003 to <strong>FDU</strong>**-073 3 kHz 1.5–6 kHz<br />
<strong>FDU</strong>**-090 to <strong>FDU</strong>**-1500 3 kHz 1.5–6 kHz<br />
168 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
14.5 Dimensions and Weights<br />
The table below gives an overview of the dimensions and<br />
weights. The models 003 to 250 is available in IP54 as wall<br />
mounted modules. The models 300 to 1500 consist of 2, 3,<br />
4 or 6 paralleled power electonic building block (PEBB)<br />
available in IP20 as wall mounted modules and in IP54<br />
mounted standard cabinet<br />
Protection class IP54 is according to the EN 60529 standard.<br />
Table 46<br />
Mechanical specifications, <strong>FDU</strong>40, <strong>FDU</strong>48, <strong>FDU</strong>50, <strong>FDU</strong>52<br />
Models<br />
Frame<br />
size<br />
Dim. H x W x D [mm]<br />
IP20<br />
Dim. H x W x D [mm]<br />
IP54<br />
Weight IP20<br />
[kg]<br />
Weight IP54<br />
[kg]<br />
003 to 018 B – 350(416)x 203 x 200 – 12.5<br />
026 to 046 C – 440(512) x 178 x 292 – 24<br />
060 to 073 X2 530(590) x 220 x 270 530(590) x 220 x 270 26 26<br />
90 to 109 E – 950 x 285 x 314 – 56<br />
146 to 175 E – 950 x 285 x 314 – 60<br />
210 to 250 F – 950 x 345 x 314 – 74<br />
300 to 375 G 1036 x 500 x 390 2330 x 600 x 500 140 270<br />
430 to 500 H 1036 x 500 x 450 2330 x 600 x 600 170 305<br />
600 to 750 I 1036 x 730 x 450 2330 x 1000 x 600 248 440<br />
860 to 1000 J 1036 x 1100 x 450 2330 x 1200 x 600 340 580<br />
1200 to 1500 K 1036 x 1560 x 450 2330 x 2000 x 600 496 860<br />
Table 47<br />
Mechanical specifications, <strong>FDU</strong>69<br />
Models<br />
Frame<br />
size<br />
Dim. H x W x D [mm]<br />
IP20<br />
Dim. H x W x D [mm]<br />
IP54<br />
Weight IP20<br />
[kg]<br />
Weight IP54<br />
[kg]<br />
90 to 175 F69 – 1090 x 345 x 314 – 77<br />
210 to 375 H69 1176 x 500 x 450 2330 x 600 x 600 176 311<br />
430 to 500 I69 1176 x 730 x 450 2330 x 1000 x 600 257 449<br />
600 to 650 J69 1176 x 1100 x 450 2330 x 1200 x 600 352 592<br />
750 to 1000 K69 1176 x 1560 x 450 2330 x 2000 x 600 514 878<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 169
14.6 Environmental conditions<br />
Table 48<br />
Operation<br />
Parameter<br />
Normal operation<br />
Nominal ambient temperature<br />
Atmospheric pressure<br />
0°C–40°C See table, see Table 44 for different conditions<br />
86–106 kPa<br />
Relative humidity, non-condensing 0–90%<br />
Contamination,<br />
according to IEC 60721-3-3<br />
Vibrations<br />
No electrically conductive dust allowed. Cooling air must be clean and free from corrosive<br />
materials. Chemical gases, class 3C2. Solid particles, class 3S2.<br />
According to IEC 600068-2-6, Sinusodial vibrations:<br />
•10
14.7 Fuses, cable crosssections<br />
and glands<br />
14.7.1 According IEC ratings<br />
Use mains fuses of the type gL/gG conforming to IEC 269<br />
or installation cut-outs with similar characteristics. Check<br />
the equipment first before installing the glands.<br />
Max. Fuse = maximum fuse value that still protects the VSD<br />
and upholds warranty.<br />
NOTE: The dimensions of fuse and cable cross-section<br />
are dependent on the application and must be<br />
determined in accordance with local regulations.<br />
NOTE: The dimensions of the power terminals used in the<br />
models 300 to 1500 can differ depending on customer<br />
specification.<br />
Table 50<br />
Fuses, cable cross-sections and glands<br />
Model<br />
Nominal<br />
input<br />
current<br />
[A]<br />
Maximum<br />
value fuse<br />
[A]<br />
Cable cross section connector range [mm 2 ] for<br />
Cable glands (clamping range<br />
[mm])<br />
mains/ motor Brake PE mains / motor Brake<br />
<strong>FDU</strong>**-003<br />
<strong>FDU</strong>**-004<br />
<strong>FDU</strong>**-006<br />
<strong>FDU</strong>**-008<br />
<strong>FDU</strong>**-010<br />
<strong>FDU</strong>**-013<br />
<strong>FDU</strong>**-018<br />
2.2<br />
3.5<br />
5.2<br />
6.9<br />
8.7<br />
11.3<br />
15.6<br />
4<br />
4<br />
6<br />
8<br />
10<br />
12<br />
20<br />
<strong>FDU</strong>**-026 22 25<br />
<strong>FDU</strong>**-031 26 35<br />
<strong>FDU</strong>**-037 31 35<br />
<strong>FDU</strong>**-046 38 50<br />
0.5–10 0.5–10 1.5–16<br />
2.5 - 16 2.5 - 16 6 - 35<br />
<strong>FDU</strong>**-060 51 63 4–16<br />
4–16<br />
4–16<br />
<strong>FDU</strong>**-073 64 80 4–35 4–35<br />
<strong>FDU</strong>**-090 78 100<br />
<strong>FDU</strong>**-109 94 100<br />
<strong>FDU</strong>**-146 126 160<br />
<strong>FDU</strong>**-175 152 160<br />
<strong>FDU</strong>**-210 182 200<br />
<strong>FDU</strong>**-250 216 250<br />
16 - 95 16 - 95<br />
35 - 150 16 - 95<br />
<strong>FDU</strong>48: 35-240<br />
<strong>FDU</strong>69: 35-150<br />
<strong>FDU</strong>48: 35-150<br />
<strong>FDU</strong>69: 16-95<br />
M32 opening<br />
M20 + reducer<br />
(6–12)<br />
M25 opening<br />
M20 + reducer<br />
(6–12)<br />
M32 (12–20)/<br />
M32 opening<br />
M25+reducer<br />
(10-14) M25 (10–14)<br />
M32 (16–25)/<br />
M32 (13–18)<br />
M32 (15–21)<br />
M40 (19–28)<br />
M25<br />
M32<br />
M40 (19–28) M40 (27–34)<br />
16-95<br />
(16-70)¹ <strong>FDU</strong>48: Ø30-45 cable entry or<br />
35-150<br />
(16-70)¹<br />
<strong>FDU</strong>48: 35-240<br />
(95-185)¹<br />
<strong>FDU</strong>69: 35-150<br />
(16-70)¹<br />
M63<br />
<strong>FDU</strong>69: Ø27-66 cable entry<br />
<strong>FDU</strong>48: Ø27-66 cable entry<br />
<strong>FDU</strong>**-300 260 300 <strong>FDU</strong>48: (2x)35-240<br />
<strong>FDU</strong>**-375 324 355<br />
<strong>FDU</strong>69: (2x)35-150<br />
<strong>FDU</strong>**-430 372 400 <strong>FDU</strong>48: (2x)35-240<br />
<strong>FDU</strong>**-500 432 500<br />
<strong>FDU</strong>69: (3x)35-150<br />
<strong>FDU</strong>**-600 520 630 <strong>FDU</strong>48: (3x)35-240<br />
<strong>FDU</strong>**-650 562 630<br />
<strong>FDU</strong>69: (4x)35-150<br />
<strong>FDU</strong>**-750 648 710<br />
<strong>FDU</strong>48: (3x)35-240<br />
<strong>FDU</strong>69: (6x)35-150<br />
frame --- --<br />
frame -- --<br />
frame -- --<br />
frame -- --<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 171
Table 50<br />
Fuses, cable cross-sections and glands<br />
Model<br />
Nominal<br />
input<br />
current<br />
[A]<br />
Maximum<br />
value fuse<br />
[A]<br />
Cable cross section connector range [mm 2 ] for<br />
Cable glands (clamping range<br />
[mm])<br />
mains/ motor Brake PE mains / motor Brake<br />
<strong>FDU</strong>**-860 744 800<br />
<strong>FDU</strong>**-900 795 900<br />
<strong>FDU</strong>**-1000 864 1000<br />
<strong>FDU</strong>**-1200 1037 1250<br />
<strong>FDU</strong>**-1500 1296 1500<br />
<strong>FDU</strong>48: (4x)35-240<br />
<strong>FDU</strong>69: (6x)35-150<br />
frame -- --<br />
<strong>FDU</strong>48: (6x)35-240 frame -- --<br />
Note: For models 003 to 046 cable glands are optional.<br />
1. Values are valid when brake chopper electronics are built in.<br />
172 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
14.7.2 Fuses and cable dimensions<br />
according NEMA ratings<br />
Table 51<br />
Types and fuses<br />
Model<br />
Input<br />
current<br />
[Arms]<br />
UL<br />
Class J TD (A)<br />
Mains input fuses<br />
Ferraz-Shawmut<br />
type<br />
<strong>FDU</strong>48-003 2,2 6 AJT6<br />
<strong>FDU</strong>48-004 3,5 6 AJT6<br />
<strong>FDU</strong>48-006 5,2 6 AJT6<br />
<strong>FDU</strong>48-008 6,9 10 AJT10<br />
<strong>FDU</strong>48-010 8,7 10 AJT10<br />
<strong>FDU</strong>48-013 11,3 15 AJT15<br />
<strong>FDU</strong>48-018 15,6 20 AJT20<br />
<strong>FDU</strong>48-026 22 25 AJT25<br />
<strong>FDU</strong>48-031 26 30 AJT30<br />
<strong>FDU</strong>48-037 31 35 AJT35<br />
<strong>FDU</strong>48-046 38 45 AJT45<br />
<strong>FDU</strong>48-090 78 100 AJT100<br />
<strong>FDU</strong>48-109 94 110 AJT110<br />
<strong>FDU</strong>48-146 126 150 AJT150<br />
<strong>FDU</strong>48-175 152 175 AJT175<br />
<strong>FDU</strong>48-210 182 200 AJT200<br />
<strong>FDU</strong>48-250 216 250 AJT250<br />
<strong>FDU</strong>48-300 260 300 AJT300<br />
<strong>FDU</strong>48-375 324 350 AJT350<br />
<strong>FDU</strong>48-430 372 400 AJT400<br />
<strong>FDU</strong>48-500 432 500 AJT500<br />
<strong>FDU</strong>48-600 520 600 AJT600<br />
<strong>FDU</strong>48-650 562 600 AJT600<br />
<strong>FDU</strong>48-750 648 700 A4BQ700<br />
<strong>FDU</strong>48-860 744 800 A4BQ800<br />
<strong>FDU</strong>48-1000 864 1000 A4BQ1000<br />
<strong>FDU</strong>48-1200 1037 1200 A4BQ1200<br />
<strong>FDU</strong>48-1500 1296 1500 A4BQ1500<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 173
Table 52<br />
Type cables cross-sections and glands<br />
Cable cross section connector<br />
Model<br />
Mains and motor Brake PE<br />
Range<br />
Tightening<br />
torque<br />
Nm/ft lbf<br />
Range<br />
Tightening<br />
torque<br />
Nm/ft lbf<br />
Range<br />
Tightening<br />
torque<br />
Nm/ft lbf<br />
Cable type<br />
<strong>FDU</strong>48-003<br />
<strong>FDU</strong>48-004<br />
<strong>FDU</strong>48-006<br />
<strong>FDU</strong>48-008<br />
<strong>FDU</strong>48-010<br />
AWG 20 - AWG 6 1.3 / 1 AWG 20 - AWG 6 1.3 / 1 AWG 14 - AWG 6 2.6/2<br />
<strong>FDU</strong>48-013<br />
<strong>FDU</strong>48-018<br />
<strong>FDU</strong>48-019<br />
<strong>FDU</strong>48-026<br />
<strong>FDU</strong>48-031<br />
<strong>FDU</strong>48-037<br />
AWG 12 - AWG 4 1.3 / 1 AWG 12 - AWG 4 1.3 / 1 AWG 8 - AWG 2 2.6 / 2<br />
<strong>FDU</strong>48-046<br />
<strong>FDU</strong>50-060 AWG 12–AWG 4 1.6/1.2 AWG 12–AWG 4 1.6/1.2 AWG 12–AWG 4 1.6/1.2<br />
Copper (Cu)<br />
60°C<br />
output current<br />
44A: Copper<br />
(Cu) 75°C<br />
<strong>FDU</strong>48-090<br />
AWG 4 - AWG 3/0 14 / 10.5<br />
AWG 4 - AWG 3/0 14 / 10.5<br />
<strong>FDU</strong>48-109<br />
AWG 4 - AWG 3/0<br />
(AWG 4 - AWG 2/0)¹<br />
14 / 10.5<br />
(10 / 7.5)¹<br />
<strong>FDU</strong>48-146 AWG 1 - AWG 3/0<br />
<strong>FDU</strong>48-175 AWG 4/0 - 300 kcmil<br />
14 / 10.5<br />
24 / 18<br />
AWG 1 - AWG 3/0<br />
(AWG 4 - AWG 2/0)¹<br />
14 / 10.5<br />
(10 / 7.5)¹<br />
<strong>FDU</strong>48-210 AWG 3/0 -<br />
<strong>FDU</strong>48-250 400 kcmil<br />
24 / 18<br />
AWG 1 - AWG 3/0<br />
AWG 4/0 - 300<br />
kcmil<br />
14 / 10.5<br />
24 / 18<br />
AWG 3/0 - 400 kcmil<br />
(AWG 4/0 - 400<br />
kcmil)¹<br />
24 / 18<br />
(10 / 7.5)¹<br />
<strong>FDU</strong>48-300 2 x AWG 4/0 -<br />
<strong>FDU</strong>48-375 2 x 300 kcmil<br />
<strong>FDU</strong>48-430 2 x AWG 3/0 -<br />
<strong>FDU</strong>48-500 2 x 400 kcmil<br />
24 / 18<br />
24 / 18<br />
2 x AWG 3/0 -<br />
2 x 400 kcmil<br />
2 x AWG 3/0 -<br />
2 x 400 kcmil<br />
24 / 18 frame -<br />
24 / 18 frame -<br />
Copper (Cu)<br />
75°C<br />
<strong>FDU</strong>48-600<br />
<strong>FDU</strong>48-650<br />
<strong>FDU</strong>48-750<br />
3 x AWG 4/0 -<br />
3 x 300 kcmil<br />
24 / 18<br />
2 x AWG 3/0 -<br />
2 x 400 kcmil<br />
24 / 18 frame -<br />
<strong>FDU</strong>48-860 4 x AWG 4/0 -<br />
<strong>FDU</strong>48-1000 4 x 300 kcmil<br />
24 / 18<br />
3 x AWG 3/0 -<br />
3 x 400 kcmil<br />
24 / 18 frame -<br />
<strong>FDU</strong>48-1200 6 x AWG 4/0 -<br />
<strong>FDU</strong>48-1500 6 x 300 kcmil<br />
24 / 18<br />
6 x AWG 3/0 -<br />
6 x 400 kcmil<br />
24 / 18 frame -<br />
174 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
14.8 Control signals<br />
Table 53<br />
Terminal Name: Function (Default): Signal: Type:<br />
1 +10 V +10 VDC Supply voltage +10 VDC, max 10 mA output<br />
2 AnIn1 Process reference<br />
3 AnIn2 Off<br />
4 AnIn3 Off<br />
0 -10 VDC or 0/4–20 mA<br />
analogue input<br />
bipolar: -10 - +10 VDC or -20 - +20 mA<br />
0 -10 VDC or 0/4–20 mA<br />
analogue input<br />
bipolar: -10 - +10 VDC or -20 - +20 mA<br />
0 -10 VDC or 0/4–20 mA<br />
analogue input<br />
bipolar: -10 - +10 VDC or -20 - +20 mA<br />
5 AnIn4 Off<br />
0 -10 VDC or 0/4–20 mA<br />
analogue input<br />
bipolar: -10 - +10 VDC or -20 - +20 mA<br />
6 -10 V -10VDC Supply voltage -10 VDC, max 10 mA output<br />
7 Common Signal ground 0V output<br />
8 DigIn 1 RunL 0-8/24 VDC digital input<br />
9 DigIn 2 RunR 0-8/24 VDC digital input<br />
10 DigIn 3 Off 0-8/24 VDC digital input<br />
11 +24 V +24VDC Supply voltage +24 VDC, 100 mA output<br />
12 Common Signal ground 0 V output<br />
13 AnOut 1 Min speed to max speed 0 ±10 VDC or 0/4– +20 mA analogue output<br />
14 AnOut 2 0 to max torque 0 ±10 VDC or 0/4– +20 mA analogue output<br />
15 Common Signal ground 0 V output<br />
16 DigIn 4 Off 0-8/24 VDC digital input<br />
17 DigIn 5 Off 0-8/24 VDC digital input<br />
18 DigIn 6 Off 0-8/24 VDC digital input<br />
19 DigIn 7 Off 0-8/24 VDC digital input<br />
20 DigOut 1 Ready 24 VDC, 100 mA digital output<br />
21 DigOut 2 No trip 24 VDC, 100 mA digital output<br />
22 DigIn 8 RESET 0-8/24 VDC digital input<br />
Terminal X2<br />
31 N/C 1 Relay 1 output<br />
32 COM 1<br />
33 N/O 1<br />
Trip, active when the<br />
VSD is in a TRIP condition<br />
N/C is opened when the relay is active<br />
(valid for all relays)<br />
N/O is closed when the relay is active<br />
(valid for all relays)<br />
potential free change over<br />
0.1 – 2 A/U max 250 VAC or 42 VDC<br />
relay output<br />
Terminal X3<br />
41 N/C 2<br />
42 COM 2<br />
43 N/O 2<br />
Relay 2 Output<br />
Run, active when the<br />
VSD is started<br />
potential free change over<br />
0.1 – 2 A/U max 250 VAC or 42 VDC<br />
relay output<br />
51 COM 3 Relay 3 Output<br />
52 N/O 3 Off<br />
potential free change over<br />
0.1 – 2 A/U max 250 VAC or 42 VDC<br />
relay output<br />
<strong>Emotron</strong> AB 01-4428-01r2 Technical Data 175
176 Technical Data <strong>Emotron</strong> AB 01-4428-01r2
15. Menu List<br />
DEFAULT<br />
100 Preferred View<br />
110 1st Line Process Val<br />
120 2nd Line Current<br />
200 Main Setup<br />
210 Operation<br />
211 Language English<br />
212 Select Motor M1<br />
213 <strong>Drive</strong> Mode V/Hz<br />
214 Ref Control Remote<br />
215 Run/Stp Ctrl Remote<br />
216 Reset Ctrl Remote<br />
217 Local/Rem Off<br />
2171 LocRefCtrl Standard<br />
2172 LocRunCtrl Standard<br />
218 Lock Code? 0<br />
219 Rotation R+L<br />
21A Level/Edge Level<br />
21B Supply Volts Not Defined<br />
220 Motor Data<br />
221 Motor Volts U NOM V<br />
222 Motor Freq 50Hz<br />
223 Motor Power (P NOM ) W<br />
224 Motor Curr (I NOM ) A<br />
225 Motor <strong>Speed</strong> (n MOT ) rpm<br />
226 Motor Poles -<br />
227 Motor Cosϕ Depends on P nom<br />
228 Motor Vent Self<br />
229 Motor ID-Run Off<br />
22A Motor Sound F<br />
22B Encoder Off<br />
22C Enc Pulses 1024<br />
22D Enc <strong>Speed</strong> 0rpm<br />
230 Mot Protect<br />
231 Mot I 2 t Type Trip<br />
232 Mot I 2 t Curr 100%<br />
233 Mot I 2 t Time 60s<br />
234 Thermal Prot Off<br />
235 Motor Class F 140°C<br />
236 PT100 Inputs<br />
237 Motor PTC Off<br />
240 Set Handling<br />
241 Select Set A<br />
242 Copy Set A>B<br />
243 Default>Set A<br />
244 Copy to CP No Copy<br />
245 Load from CP No Copy<br />
250 Autoreset<br />
251 No of Trips 0<br />
252 Overtemp Off<br />
253 Overvolt D Off<br />
254 Overvolt G Off<br />
CUSTOM<br />
DEFAULT<br />
255 Overvolt Off<br />
256 Motor Lost Off<br />
257 Locked Rotor Off<br />
258 Power Fault Off<br />
259 Undervoltage Off<br />
25A Motor I 2 t Off<br />
25B Motor I 2 t TT Trip<br />
25C PT100 Off<br />
25D PT100 TT Trip<br />
25E PTC Off<br />
25F PTC TT Trip<br />
25G Ext Trip Off<br />
25H Ext Trip TT Trip<br />
25I Com Error Off<br />
25J Com Error TT Trip<br />
25K Min Alarm Off<br />
25L Min Alarm TT Trip<br />
25M Max Alarm Off<br />
25N Max Alarm TT Trip<br />
25O Over curr F Off<br />
25P Pump Off<br />
25Q Over speed Off<br />
25R Ext Mot Temp Off<br />
25S Ext Mot TT Trip<br />
25T LC Level Off<br />
25U LC Level TT Trip<br />
260 Serial Com<br />
261 Com Type RS232/485<br />
262 RS232/485<br />
2621 Baudrate 9600<br />
2622 Address 1<br />
263 Fieldbus<br />
2631 Address 62<br />
2632 PrData Mode Basic<br />
2633 Read/Write RW<br />
2634 AddPrValue 0<br />
264 Comm Fault<br />
2641 ComFlt Mode Off<br />
2642 ComFlt Time 0.5 s<br />
265 Ethernet<br />
2651 IP Address 0.0.0.0<br />
2652 MAC Address 000000000000<br />
2653 Subnet Mask 0.0.0.0<br />
2654 Gateway 0.0.0.0<br />
2655 DHCP Off<br />
266 FB Signal<br />
2661 FB Signal 1<br />
2662 FB Signal 2<br />
2663 FB Signal 3<br />
2664 FB Signal 4<br />
2665 FB Signal 5<br />
2666 FB Signal 6<br />
2667 FB Signal 7<br />
2668 FB Signal 8<br />
CUSTOM<br />
<strong>Emotron</strong> AB 01-4428-01r2 Menu List 177
DEFAULT<br />
CUSTOM<br />
DEFAULT<br />
CUSTOM<br />
2669 FB Signal 9<br />
363 Preset Ref 2 250 rpm<br />
266A FB Signal 10<br />
364 Preset Ref 3 500 rpm<br />
266B FB Signal 11<br />
365 Preset Ref 4 750 rpm<br />
266C FB Signal 12<br />
366 Preset Ref 5 1000 rpm<br />
266D FB Signal 13<br />
367 Preset Ref 6 1250 rpm<br />
266E FB Signal 14<br />
368 Preset Ref 7 1500 rpm<br />
266F FB Signal 15<br />
369 Keyb Ref Normal<br />
266G FB Signal 16<br />
380 ProcCtrlPID<br />
269 FB Status<br />
381 PID Control Off<br />
300 Process<br />
383 PID P Gain 1.0<br />
310 Set/View ref<br />
384 PID I Time 1.00s<br />
320 Proc Setting<br />
385 PID D Time 0.00s<br />
321 Proc Source <strong>Speed</strong><br />
386 PIDMin Spd 10.00s<br />
399 Start Delay 0s<br />
336 Dec
DEFAULT<br />
CUSTOM<br />
DEFAULT<br />
CUSTOM<br />
4161 MaxAlarmMar 15%<br />
5169 AnIn2 Filt 0.1s<br />
4162 MaxAlarmDel 0.1s<br />
516A AnIn2 Enabl On<br />
417 Max Pre alarm<br />
517 AnIn3 Fc Off<br />
4171 MaxPreAlMar 10%<br />
518 AnIn3 Setup 4-20mA<br />
4172 MaxPreAlDel 0.1s<br />
519 AnIn3 Advan<br />
418 Min Pre Alarm<br />
5191 AnIn3 Min 4mA<br />
4181 MinPreAlMar 10%<br />
5192 AnIn3 Max 20.00mA<br />
4182 MinPreAlDel 0.1s<br />
5193 AnIn3 Bipol 20.00mA<br />
419 Min Alarm<br />
5194 AnIn3 FcMin Min<br />
4191 MinAlarmMar 15%<br />
5195 AnIn3 ValMin 0<br />
4192 MinAlarmDel 0.1s<br />
5196 AnIn3 FcMax Max<br />
41A Autoset Alrm No<br />
5197 AnIn3 ValMax 0<br />
41B Normal Load 100%<br />
5198 AnIn3 Oper Add+<br />
41C<br />
Load Curve<br />
5199 AnIn3 Filt 0.1s<br />
41C1 Load Curve 1 100%<br />
519A AnIn3 Enabl On<br />
41C2 Load Curve 2 100%<br />
51A AnIn4 Fc Off<br />
41C3 Load Curve 3 100%<br />
51B AnIn4 Setup 4-20mA<br />
41C4 Load Curve 4 100%<br />
51C<br />
AnIn4 Advan<br />
41C5 Load Curve 5 100%<br />
51C1 AnIn4 Min 4mA<br />
41C6 Load Curve 6 100%<br />
51C2 AnIn4 Max 20.00mA<br />
41C7 Load Curve 7 100%<br />
51C3 AnIn4 Bipol 20.00mA<br />
41C8 Load Curve 8 100%<br />
51C4 AnIn4 FcMin Min<br />
41C9 Load Curve 9 100%<br />
51C5 AnIn4 ValMin 0<br />
420 Process Prot<br />
51C6 AnIn4 FcMax Max<br />
421 Low Volt OR On<br />
51C7 AnIn4 ValMax 0<br />
422 Rotor Locked Off<br />
51C8 AnIn4 Oper Add+<br />
423 Motor lost Off<br />
51C9 AnIn4 Filt 0.1s<br />
424 Overvolt Ctrl On<br />
51CA AnIn4 Enabl On<br />
500 I/Os<br />
520 Dig Inputs<br />
510 An Inputs<br />
521 DigIn 1 RunL<br />
511 AnIn1 Fc Process Ref<br />
522 DigIn 2 RunR<br />
512 AnIn1 Setup 4-20mA<br />
523 DigIn 3 Off<br />
513 AnIn1 Advn<br />
524 DigIn 4 Off<br />
5131 AnIn1 Min 4mA<br />
525 DigIn 5 Off<br />
5132 AnIn1 Max 20.00mA<br />
526 DigIn 6 Off<br />
5133 AnIn1 Bipol 20.00mA<br />
527 DigIn 7 Off<br />
5134 AnIn1 FcMin Min<br />
528 DigIn 8 Reset<br />
5135 AnIn1 ValMin 0<br />
529 B(oard)1 DigIn 1 Off<br />
5136 AnIn1 FcMax Max<br />
52A B(oard)1 DigIn 2 Off<br />
5137 AnIn1 ValMax 0<br />
52B B(oard)1 DigIn 3 Off<br />
5138 AnIn1 Oper Add+<br />
52C B(oard)2 DigIn 1 Off<br />
5139 AnIn1 Filt 0.1s<br />
52D B(oard)2 DigIn 2 Off<br />
513A AnIn1 Enabl On<br />
52E B(oard)2 DigIn 3 Off<br />
514 AnIn2 Fc Off<br />
52F B(oard)3 DigIn 1 Off<br />
515 AnIn2 Setup 4-20mA<br />
52G B(oard)3 DigIn 2 Off<br />
516 AnIn2 Advan<br />
52H B(oard)3 DigIn 3 Off<br />
5161 AnIn2 Min 4mA<br />
530 An Outputs<br />
5162 AnIn2 Max 20.00mA<br />
531 AnOut1 Fc <strong>Speed</strong><br />
5163 AnIn2 Bipol 20.00mA<br />
532 AnOut1 Setup 4-20mA<br />
5164 AnIn2 FcMin Min<br />
533 AnOut1 Adv<br />
5165 AnIn2 ValMin 0<br />
5331 AnOut 1 Min 4mA<br />
5166 AnIn2 FcMax Max<br />
5332 AnOut 1 Max 20.0mA<br />
5167 AnIn2 ValMax 0<br />
5333 AnOut1Bipol -10.00-10.00 V<br />
5168 AnIn2 Oper Add+<br />
5334 AnOut1 FcMin Min<br />
<strong>Emotron</strong> AB 01-4428-01r2 Menu List 179
DEFAULT<br />
CUSTOM<br />
DEFAULT<br />
CUSTOM<br />
5335 AnOut1 VlMin 0<br />
56C VIO 6 Source Off<br />
5336 AnOut1 FcMax Max<br />
56D VIO 7 Dest Off<br />
5337 AnOut1 VlMax 0<br />
56E VIO 7 Source Off<br />
534 AnOut2 FC Torque<br />
56F VIO 8 Dest Off<br />
535 AnOut2 Setup 4-20mA<br />
56G VIO 8 Source Off<br />
536 AnOut2 Advan<br />
600 Logical&Timers<br />
5361 AnOut 2 Min 4mA<br />
610 Comparators<br />
5362 AnOut 2 Max 20.0mA<br />
611 CA1 Value <strong>Speed</strong><br />
5363 AnOut2Bipol -10.00-10.00 V<br />
612 CA1 Level HI 300rpm<br />
5364 AnOut2 FcMin Min<br />
613 CA1 Level LO 200rpm<br />
5365 AnOut2 VlMin 0<br />
614 CA2 Value Torque<br />
5366 AnOut2 FcMax Max<br />
615 CA2 Level HI 20%<br />
5367 AnOut2 VlMax 0<br />
616 CA2 Level LO 10%<br />
540 Dig Outputs<br />
617 CD1 Run<br />
541 DigOut 1 Ready<br />
618 CD2 DigIn 1<br />
542 DigOut 2 No Trip<br />
620 Logic Output Y<br />
550 Relays<br />
621 Y Comp 1 CA1<br />
551 Relay 1 Trip<br />
622 Y Operator 1 &<br />
552 Relay 2 Run<br />
623 Y Comp 2 !A2<br />
553 Relay 3 Off<br />
624 Y Operator 2 &<br />
554 B(oard)1 Relay 1 Off<br />
625 Y Comp 3 CD1<br />
555 B(oard)1 Relay 2 Off<br />
630 Logic Z<br />
556 B(oard)1 Relay 3 Off<br />
631 Z Comp 1 CA1<br />
557 B(oard)2 Relay 1 Off<br />
632 Z Operator 1 &<br />
558 B(oard)2 Relay 2 Off<br />
633 Z Comp2 !A2<br />
559 B(oard)2 Relay 3 Off<br />
634 Z Operator 2 &<br />
55A B(oard)3 Relay 1 Off<br />
635 Z Comp 3 CD1<br />
55B B(oard)3 Relay 2 Off<br />
640 Timer1<br />
55C B(oard)3 Relay 3 Off<br />
641 Timer1 Trig Off<br />
55D<br />
Relay Adv<br />
642 Timer1 Mode Off<br />
55D1 Relay 1 Mode N.O<br />
643 Timer1 Delay 0:00:00<br />
55D2 Relay 2 Mode N.O<br />
644 Timer 1 T1 0:00:00<br />
55D3 Relay 3 Mode N.O<br />
645 Timer1 T2 0:00:00<br />
55D4 B1R1 Mode N.O<br />
649 Timer1 Value 0:00:00<br />
55D5 B1R2 Mode N.O<br />
650 Timer2<br />
55D6 B1R3 Mode N.O<br />
651 Timer2 Trig Off<br />
55D7 B2R1 Mode N.O<br />
652 Timer2 Mode Off<br />
55D8 B2R2 Mode N.O<br />
653 Timer2 Delay 0:00:00<br />
55D9 B2R3 Mode N.O<br />
654 Timer 2 T1 0:00:00<br />
55DA B3R1 Mode N.O<br />
655 Timer2 T2 0:00:00<br />
55DB B3R2 Mode N.O<br />
659 Tmer2 Value 0:00:00<br />
55DC B3R3 Mode N.O<br />
700 Oper/Status<br />
560 Virtual I/Os<br />
710 Operation<br />
561 VIO 1 Dest Off<br />
711 Process Val<br />
562 VIO 1 Source Off<br />
712 <strong>Speed</strong><br />
563 VIO 2 Dest Off<br />
713 Torque<br />
564 VIO 2 Source Off<br />
714 Shaft Power<br />
565 VIO 3 Dest Off<br />
715 Electrical Power<br />
566 VIO 3 Source Off<br />
716 Current<br />
567 VIO 4 Dest Off<br />
717 Output volt<br />
568 VIO 4 Source Off<br />
718 Frequency<br />
569 VIO 5 Dest Off<br />
719 DC Voltage<br />
56A VIO 5 Source Off<br />
71A<br />
Heatsink Tmp<br />
56B VIO 6 Dest Off<br />
71B<br />
PT100_1_2_3<br />
180 Menu List <strong>Emotron</strong> AB 01-4428-01r2
DEFAULT<br />
CUSTOM<br />
DEFAULT<br />
CUSTOM<br />
720 Status<br />
721 VSD Status<br />
722 Warning<br />
723 DigIn Status<br />
724 DigOut Status<br />
725 AnIn Status 1-2<br />
726 AnIn Status 3-4<br />
727 AnOut Status 1-2<br />
728 IO Status B1<br />
729 IO Status B2<br />
72A IO Status B3<br />
730 Stored Val<br />
731 Run Time 00:00:00<br />
7311 Reset RunTm No<br />
732 Mains Time 00:00:00<br />
733 Energy kWh<br />
7331 Rst Energy No<br />
800 View TripLog<br />
810 Trip Message<br />
811 Process Value<br />
812 <strong>Speed</strong><br />
813 Torque<br />
814 Shaft Power<br />
815 Electrical Power<br />
816 Current<br />
817 Output voltage<br />
818 Frequency<br />
819 DC Link voltage<br />
81A Heatsink Tmp<br />
81B PT100_1, 2, 3<br />
81C FI Status<br />
81D DigIn status<br />
81E DigOut status<br />
81F AnIn status 1 2<br />
81G AnIn status 3 4<br />
81H AnOut status 1 2<br />
81I IO Status B1<br />
81J IO Status B2<br />
81K IO Status B3<br />
81L Run Time<br />
81M Mains Time<br />
81N Energy<br />
820 Trip Message<br />
821 Process Value<br />
822 <strong>Speed</strong><br />
823 Torque<br />
824 Shaft Power<br />
825 Electrical Power<br />
826 Current<br />
827 Output voltage<br />
828 Frequency<br />
829 DC Link voltage<br />
82A Heatsink Tmp<br />
82B PT100_1, 2, 3<br />
830<br />
840<br />
82C FI Status<br />
82D DigIn status<br />
82E DigOut status<br />
82F AnIn status 1 2<br />
82G AnIn status 3 4<br />
82H AnOut status 1 2<br />
82I IO Status B1<br />
82J IO Status B2<br />
82K IO Status B3<br />
82L Run Time<br />
82M Mains Time<br />
82N Energy<br />
831 Process Value<br />
832 <strong>Speed</strong><br />
833 Torque<br />
834 Shaft Power<br />
835 Electrical Power<br />
836 Current<br />
837 Output voltage<br />
838 Frequency<br />
839 DC Link voltage<br />
83A Heatsink Temperature<br />
83B PT100_1, 2, 3<br />
83C FI Status<br />
83D DigIn status<br />
83E DigOut status<br />
83F AnIn status 1 2<br />
83G AIn status 3 4<br />
83H AnOut status 1 2<br />
83I IO Status B1<br />
83J IO Status B2<br />
83K IO Status B3<br />
83L Run Time<br />
83M Mains Time<br />
83N Energy<br />
841 Process Value<br />
842 <strong>Speed</strong><br />
843 Torque<br />
844 Shaft Power<br />
845 Electrical Power<br />
846 Current<br />
847 Output voltage<br />
848 Frequency<br />
849 DC Link voltage<br />
84A Heatsink Tmp<br />
84B PT100_1, 2, 3<br />
84C FI Status<br />
84D DigIn status<br />
84E DigOut status<br />
84F AnIn status 1 2<br />
84G AnIn status 3 4<br />
84H AnOut status 1 2<br />
<strong>Emotron</strong> AB 01-4428-01r2 Menu List 181
DEFAULT<br />
CUSTOM<br />
DEFAULT<br />
CUSTOM<br />
84I<br />
IO Status B1<br />
870<br />
84J<br />
IO Status B2<br />
871 Process Value<br />
84K<br />
IO Status B3<br />
872 <strong>Speed</strong><br />
84L<br />
Run Time<br />
873 Torque<br />
84M<br />
Mains Time<br />
874 Shaft Power<br />
84N<br />
Energy<br />
875 Electrical Power<br />
850<br />
876 Current<br />
851 Process Value<br />
877 Output voltage<br />
852 <strong>Speed</strong><br />
878 Frequency<br />
853 Torque<br />
879 DC Link voltage<br />
854 Shaft Power<br />
87A<br />
Heatsink Tmpe<br />
855 Electrical Power<br />
87B PT100_1, 2, 3<br />
856 Current<br />
87C<br />
FI Status<br />
857 Output voltage<br />
87D<br />
DigIn status<br />
858 Frequency<br />
87E<br />
DigOut status<br />
859 DC Link voltage<br />
87F AnIn status 1 2<br />
85A<br />
Heatsink Tmp<br />
87G AnIn status 3 4<br />
85B PT100_1, 2, 3<br />
87H AnOut status 1 2<br />
85C<br />
FI Status<br />
87I<br />
IO Status B1<br />
85D<br />
DigIn status<br />
87J<br />
IO Status B2<br />
85E<br />
DigOut status<br />
87K<br />
IO Status B3<br />
85F AnIn 1 2<br />
87L<br />
Run Time<br />
85G AnIn 3 4<br />
87M<br />
Mains Time<br />
85H AnIOut 1 2<br />
87N<br />
Energy<br />
85I<br />
IO Status B1<br />
880<br />
85J<br />
IO Status B2<br />
881 Process Value<br />
85K<br />
IO Status B3<br />
882 <strong>Speed</strong><br />
85L<br />
Run Time<br />
818 Torque<br />
85M<br />
Mains Time<br />
884 Shaft Power<br />
85N<br />
Energy<br />
885 Electrical Power<br />
860<br />
886 Current<br />
861 Process Value<br />
887 Output voltage<br />
862 <strong>Speed</strong><br />
888 Frequency<br />
863 Torque<br />
889 DC Link voltage<br />
864 Shaft Power<br />
88A<br />
Heatsink Tmp<br />
865 Electrical Power<br />
88B PT100_1, 2, 3<br />
866 Current<br />
88C<br />
FI Status<br />
867 Output voltage<br />
88D<br />
DigIn status<br />
868 Frequency<br />
88E<br />
DigOut status<br />
869 DC Link voltage<br />
88F AnIn status 1 2<br />
86A<br />
Heatsink Tmp<br />
88G AnIn status 3 4<br />
86B PT100_1, 2, 3<br />
88H AnOut status 1 2<br />
86C<br />
FI Status<br />
88I<br />
IO Status B1<br />
86D<br />
DigIn status<br />
88J<br />
IO Status B2<br />
86E<br />
DigOut status<br />
88K<br />
IO Status B3<br />
86F AnIn 1 2<br />
88L<br />
Run Time<br />
86G AnIn 3 4<br />
88M<br />
Mains Time<br />
86H AnOut 1 2<br />
88N<br />
Energy<br />
86I<br />
IO Status B1<br />
890<br />
86J IO Status B 2<br />
891 Process Value<br />
86K<br />
IO Status B3<br />
892 <strong>Speed</strong><br />
86L<br />
Run Time<br />
893 Torque<br />
86M<br />
Mains Time<br />
894 Shaft Power<br />
86N<br />
Energy<br />
895 Electrical Power<br />
182 Menu List <strong>Emotron</strong> AB 01-4428-01r2
DEFAULT<br />
CUSTOM<br />
896 Current<br />
897 Output voltage<br />
898 Frequency<br />
899 DC Link voltage<br />
89A Heatsink Tmp<br />
89B PT100_1, 2, 3<br />
89C FI Status<br />
89D DigIn status<br />
89E DigOut status<br />
89F AnIn status 1 2<br />
89G AnIn status 3 4<br />
89H AnOut status 1 2<br />
89I IO Status B1<br />
89J IO Status B2<br />
89K IO Status B3<br />
89L Run Time<br />
89M Mains Time<br />
89N Energy<br />
8A0 Reset Trip No<br />
900 System Data<br />
920 VSD Data<br />
921 VSD Type<br />
922 Software<br />
923 Unit name 0<br />
<strong>Emotron</strong> AB 01-4428-01r2 Menu List 183
184 Menu List <strong>Emotron</strong> AB 01-4428-01r2
Index<br />
Symbols<br />
+10VDC Supply voltage ................175<br />
+24VDC Supply voltage ................175<br />
Numerics<br />
-10VDC Supply voltage .................175<br />
4-20mA .........................................117<br />
A<br />
Abbreviations .....................................8<br />
Acceleration ...............................90, 92<br />
Acceleration ramp .....................92<br />
Acceleration time ......................90<br />
Ramp type ................................92<br />
Alarm trip ......................................110<br />
Alternating MASTER ..41, 44, 45, 104<br />
Ambient temperature and derating 168<br />
Analogue comparators ...................131<br />
Analogue input ..............................115<br />
AnIn1 .....................................115<br />
AnIn2 .............................120, 121<br />
Offset .............................117, 124<br />
Analogue Output ...........124, 126, 175<br />
AnOut 1 .........................124, 126<br />
Output configuration .....124, 127<br />
AND operator ...............................135<br />
AnIn2 ............................................121<br />
AnIn3 ............................................121<br />
AnIn4 ............................................122<br />
Autoreset .......................1, 36, 76, 152<br />
B<br />
Baudrate ..............................55, 83, 84<br />
Brake chopper ................................157<br />
Brake function ...........................93, 94<br />
Bake release time ......................93<br />
Brake ........................................95<br />
Brake Engage Time ..................95<br />
Brake wait time ........................95<br />
Release speed ............................95<br />
Vector Brake .............................95<br />
Brake functions<br />
Frequency ...............................115<br />
Brake resistors ................................157<br />
C<br />
Cable cross-section .........................171<br />
Cable specifications ..........................19<br />
Cascade controller ............................40<br />
CE-marking .......................................7<br />
Change Condition .........................105<br />
Change Timer ...............................105<br />
Checklist ..........................................45<br />
Clockwise rotary field ....................122<br />
Comparators ..................................131<br />
Connecting control signals ...............24<br />
Connections<br />
Brake chopper connections .......15<br />
Control signal connections ........24<br />
Mains supply ......................15, 27<br />
Motor earth ........................15, 27<br />
Motor output ......................15, 27<br />
Safety earth .........................15, 27<br />
Control panel ...................................51<br />
Control Panel memory .....................37<br />
Copy all settings to Control Panel .<br />
75<br />
Frequency ...............................115<br />
Control signal connections ...............24<br />
Control signals ...........................22, 25<br />
Edge-controlled ..................36, 67<br />
Level-controlled ..................36, 67<br />
Counter-clockwise rotary field .......122<br />
Current ............................................22<br />
Current control (0-20mA) ...............26<br />
D<br />
DC-link residual voltage ....................2<br />
Deceleration .....................................90<br />
Deceleration time .....................90<br />
Ramp type ................................92<br />
Declaration of Conformity .................7<br />
Default .............................................75<br />
Definitions .........................................8<br />
Derating .........................................168<br />
Digital comparators ........................131<br />
Digital inputs<br />
Board Relay ............................129<br />
DigIn 1 ...................................122<br />
DigIn 2 ...................................123<br />
DigIn 3 ...................................123<br />
Dismantling and scrapping ................7<br />
Display .............................................51<br />
Double-ended connection ................25<br />
<strong>Drive</strong> mode ......................................64<br />
Frequency ...............................115<br />
<strong>Drive</strong>s on Change ..........................105<br />
E<br />
ECP ...............................................157<br />
Edge control ...............................36, 67<br />
Electrical specification ....................167<br />
EMC ................................................16<br />
Current control (0-20mA) ........26<br />
Double-ended connection .........25<br />
RFI mains filter .........................16<br />
Single-ended connection ...........25<br />
Twisted cables ...........................26<br />
Emergency stop ................................49<br />
EN60204-1 ........................................7<br />
EN61800-3 ........................................7<br />
EN61800-5-1 ....................................7<br />
Enable ................................35, 52, 122<br />
EXOR operator ............................. 135<br />
Expression ..................................... 135<br />
External Control Panel .................. 157<br />
F<br />
Factory settings ................................ 75<br />
Fail safe ........................................... 42<br />
Fans ............................................... 104<br />
Feedback 'Status' input .................... 41<br />
Fieldbus ................................... 83, 159<br />
Fixed MASTER ....................... 45, 104<br />
Flux optimization ............................ 99<br />
Frequency ...................................... 141<br />
Frequency priority .................... 34<br />
Jog Frequency .......................... 97<br />
Maximum Frequency ............... 96<br />
Minimum Frequency ............... 95<br />
Preset Frequency .................... 100<br />
Skip Frequency .................. 96, 97<br />
Frequency priority ........................... 34<br />
Fuses, cable cross-sections and glands ..<br />
171<br />
G<br />
General electrical specifications ..... 167<br />
H<br />
Hydrophore controller .................... 40<br />
I<br />
I/O Board ...................................... 159<br />
I/O board option ............................. 40<br />
I2t protection<br />
Motor I2t Current ............. 72, 73<br />
Motor I2t Type ........................ 71<br />
ID run ............................................. 70<br />
Identification Run ..................... 37, 70<br />
IEC269 ......................................... 171<br />
Interrupt ................................... 84, 85<br />
IT Mains supply ................................ 2<br />
IxR Compensation .......................... 98<br />
J<br />
Jog Frequency ................................. 97<br />
K<br />
Keyboard reference ........................ 100<br />
Keys ................................................ 52<br />
- Key ........................................ 54<br />
+ Key ....................................... 54<br />
Control keys ............................. 52<br />
ENTER key ............................. 54<br />
ESCAPE key ............................ 54<br />
Function keys ........................... 54<br />
NEXT key ................................ 54<br />
PREVIOUS key ....................... 54<br />
<strong>Emotron</strong> AB 01-4428-01r2 185
RUN L .....................................52<br />
RUN R .....................................52<br />
STOP/RESET ..........................52<br />
Toggle Key ...............................52<br />
L<br />
LCD display ....................................51<br />
Level control ..............................36, 67<br />
Load default .....................................75<br />
Load monitor ...........................38, 110<br />
Local/Remote ..................................65<br />
Lock code ........................................66<br />
Long motor cables ...........................17<br />
Low Voltage Directive .......................7<br />
Lower Band ...................................106<br />
Lower Band Limit ..........................107<br />
M<br />
Machine Directive .............................7<br />
Main menu ......................................54<br />
Mains supply .......................15, 21, 27<br />
Maintenance ..................................155<br />
Manis cables ....................................15<br />
Manufacturer’s certificate ...................7<br />
Max Frequency ..........................90, 96<br />
Memory ...........................................37<br />
Menu<br />
(110) ........................................63<br />
(120) ........................................64<br />
(210) ........................................64<br />
(211) ........................................64<br />
(212) ........................................64<br />
(213) ........................................64<br />
(214) ........................................65<br />
(215) ........................................65<br />
(216) ........................................65<br />
(217) ........................................65<br />
(218) ........................................66<br />
(219) ........................................66<br />
(21A) ........................................67<br />
(21B) ........................................67<br />
(220) ........................................67<br />
(221) ........................................68<br />
(222) ........................................68<br />
(223) ........................................68<br />
(224) ........................................68<br />
(225) ........................................69<br />
(226) ........................................69<br />
(227) ........................................69<br />
(228) ........................................69<br />
(229) ........................................70<br />
(22A) ........................................70<br />
(22B) ........................................70<br />
(22C) ........................................71<br />
(22D) .......................................71<br />
(230) ........................................71<br />
(231) ........................................71<br />
(232) ........................................72<br />
(233) ........................................72<br />
(234) ........................................73<br />
(235) .........................................73<br />
(236) .........................................73<br />
(237) .........................................74<br />
(240) .........................................74<br />
(241) .........................................74<br />
(242) .........................................75<br />
(243) .........................................75<br />
(244) .........................................75<br />
(245) .........................................76<br />
(250) .........................................76<br />
(251) .........................................76<br />
(252) .........................................77<br />
(253) .........................................77<br />
(254) .........................................77<br />
(255) .........................................78<br />
(256) .........................................78<br />
(257) .........................................78<br />
(258) .........................................78<br />
(259) .........................................78<br />
(25A) ........................................79<br />
(25B) ........................................79<br />
(25C) ........................................79<br />
(25D) ........................................79<br />
(25E) ........................................79<br />
(25F) ........................................80<br />
(25G) ........................................80<br />
(25H) .......................................80<br />
(25I) .........................................80<br />
(25J) .........................................80<br />
(25K) ........................................80<br />
(25L) ........................................81<br />
(25M) .......................................81<br />
(25N) .................................76, 81<br />
(25O) .......................................81<br />
(25P) ........................................81<br />
(25Q) .......................................82<br />
(25R) ........................................82<br />
(25S) .........................................82<br />
(25T) ........................................82<br />
(25U) ........................................82<br />
(260) .........................................82<br />
(261) .........................................83<br />
(262) .........................................83<br />
(2621) .......................................83<br />
(2622) .......................................83<br />
(263) .........................................83<br />
(2631) .......................................83<br />
(2632) .......................................83<br />
(2633) .......................................83<br />
(2634) .......................................84<br />
(264) .........................................84<br />
(265) .........................................84<br />
(269) .........................................85<br />
(310) .........................................85<br />
(320) .........................................86<br />
(321) .........................................86<br />
(322) .........................................87<br />
(323) .........................................87<br />
(324) .........................................88<br />
(325) .........................................88<br />
(326) ........................................ 88<br />
(327) ........................................ 89<br />
(328) ........................................ 89<br />
(331) ........................................ 90<br />
(332) ........................................ 90<br />
(333) ........................................ 91<br />
(334) ........................................ 91<br />
(335) ........................................ 91<br />
(336) ........................................ 91<br />
(337) ........................................ 92<br />
(338) ........................................ 92<br />
(339) ........................................ 93<br />
(33A) ....................................... 93<br />
(33B) ........................................ 93<br />
(33C) ....................................... 93<br />
(33D) ....................................... 95<br />
(33E) ........................................ 95<br />
(33F) ........................................ 95<br />
(33G) ....................................... 95<br />
(341) ........................................ 95<br />
(342) ........................................ 96<br />
(343) ........................................ 96<br />
(344) ........................................ 96<br />
(345) ........................................ 97<br />
(346) ........................................ 97<br />
(347) ........................................ 97<br />
(348) ........................................ 97<br />
(351) ........................................ 98<br />
(354) ........................................ 99<br />
(361) ........................................ 99<br />
(362) ...................................... 100<br />
(363) ...................................... 100<br />
(364) ...................................... 100<br />
(365) ...................................... 100<br />
(366) ...................................... 100<br />
(367) ...................................... 100<br />
(368) ...................................... 100<br />
(369) ...................................... 100<br />
(380) ...................................... 100<br />
(381) ...................................... 101<br />
(383) ...................................... 101<br />
(384) ...................................... 101<br />
(385) ...................................... 101<br />
(386) ...................................... 102<br />
(387) ...................................... 102<br />
(388) ...................................... 102<br />
(389) ...................................... 103<br />
(391) ...................................... 104<br />
(392) ...................................... 104<br />
(393) ...................................... 104<br />
(394) ...................................... 105<br />
(395) ...................................... 105<br />
(396) ...................................... 105<br />
(398) ...................................... 106<br />
(399) ...................................... 106<br />
(39A) ..................................... 107<br />
(39B) ...................................... 107<br />
(39C) ..................................... 107<br />
(39D) ..................................... 107<br />
(39E) ...................................... 108<br />
186 <strong>Emotron</strong> AB 01-4428-01r2
(39F) ......................................108<br />
(39G) .....................................109<br />
(39H-39M) ............................109<br />
(410) ......................................110<br />
(411) ......................................110<br />
(412) ......................................110<br />
(413) ......................................110<br />
(414) ......................................110<br />
(415) ......................................110<br />
(416) ......................................111<br />
(4162) ....................................111<br />
(417) ......................................111<br />
(4171) ....................................111<br />
(4172) ....................................112<br />
(418) ......................................112<br />
(4181) ....................................112<br />
(4182) ....................................112<br />
(419) ......................................112<br />
(4191) ....................................112<br />
(4192) ....................................113<br />
(41A) ......................................113<br />
(41B) ......................................113<br />
(41C) ......................................113<br />
(421) ......................................114<br />
(422) ......................................114<br />
(423) ......................................115<br />
(424) ......................................115<br />
(511) ......................................115<br />
(512) ......................................116<br />
(513) ......................................118<br />
(514) ......................................120<br />
(515) ......................................121<br />
(516) ......................................121<br />
(517) ......................................121<br />
(518) ......................................121<br />
(519) ......................................121<br />
(51A) ......................................121<br />
(51B) ......................................122<br />
(51C) ......................................122<br />
(521) ......................................122<br />
(522) ......................................123<br />
(529-52H) ..............................123<br />
(531) ......................................124<br />
(532) ......................................124<br />
(533) ......................................125<br />
(534) ......................................126<br />
(535) ......................................127<br />
(536) ......................................127<br />
(541) ......................................127<br />
(542) ......................................129<br />
(551) ......................................129<br />
(552) ......................................129<br />
(553) ......................................129<br />
(55D) .....................................130<br />
(561) ......................................130<br />
(562) ......................................131<br />
(563-56G) ..............................131<br />
(610) ......................................131<br />
(611) ......................................131<br />
(612) ......................................133<br />
(613) .......................................134<br />
(614) .......................................134<br />
(615) .......................................134<br />
(616) .......................................134<br />
(617) .......................................135<br />
(618) .......................................135<br />
(620) .......................................135<br />
(621) ...............................135, 136<br />
(622) .......................................136<br />
(623) .......................................136<br />
(624) .......................................136<br />
(625) .......................................136<br />
(630) .......................................137<br />
(631) .......................................137<br />
(632) .......................................137<br />
(633) .......................................137<br />
(634) .......................................138<br />
(635) .......................................138<br />
(640) .......................................138<br />
(641) .......................................138<br />
(642) .......................................138<br />
(643) .......................................139<br />
(644) .......................................139<br />
(645) .......................................139<br />
(649) .......................................139<br />
(650) .......................................140<br />
(651) .......................................140<br />
(652) .......................................140<br />
(653) .......................................140<br />
(654) .......................................140<br />
(655) .......................................140<br />
(659) .......................................141<br />
(711) .......................................141<br />
(712) .......................................141<br />
(713) .......................................141<br />
(714) .......................................141<br />
(715) .......................................142<br />
(716) .......................................142<br />
(717) .......................................142<br />
(718) .......................................142<br />
(719) .......................................142<br />
(71A) ......................................142<br />
(71B) ......................................143<br />
(720) .......................................143<br />
(721) .......................................143<br />
(722) .......................................143<br />
(723) .......................................144<br />
(724) .......................................144<br />
(725) .......................................145<br />
(726) .......................................145<br />
(727) .......................................145<br />
(728-72A) ...............................146<br />
(730) .......................................146<br />
(731) .......................................146<br />
(7311) .....................................146<br />
(732) .......................................146<br />
(733) .......................................147<br />
(7331) .....................................147<br />
(800) .......................................147<br />
(810) .......................................147<br />
(811) ...................................... 147<br />
(811-81N) ...................... 147, 148<br />
(820) ...................................... 148<br />
(8A0) ..................................... 149<br />
(900) ...................................... 149<br />
(920) ...................................... 149<br />
(922) ...................................... 149<br />
Minimum Frequency ................ 91, 96<br />
Monitor function<br />
Alarm Select ........................... 113<br />
Delay time ............................. 110<br />
Max Alarm ............................. 110<br />
Overload .......................... 38, 110<br />
Response delay ............... 111, 113<br />
Start delay .............................. 110<br />
Motor cables .................................... 16<br />
Motor cos phi (power factor) ........... 69<br />
Motor data ...................................... 67<br />
Motor frequency ............................. 69<br />
Motor I2t Current ......................... 153<br />
Motor identification run ................. 70<br />
Motor Potentiometer .............. 99, 122<br />
Motor potentiometer ..................... 122<br />
Motor ventilation ............................ 69<br />
Motors .............................................. 5<br />
Motors in parallel ............................ 20<br />
MotPot ............................................ 91<br />
Multi-motor application .................. 64<br />
N<br />
Nominal motor frequency ............... 96<br />
Number of drives .......................... 104<br />
O<br />
Operation ........................................ 64<br />
Options ................................... 26, 157<br />
Brake chopper ........................ 157<br />
External Control Panel (ECP) 157<br />
I/O Board .............................. 159<br />
Output coils ........................... 159<br />
Protection class IP23 and IP54 .....<br />
157<br />
Serial communication, fieldbus ....<br />
159<br />
OR operator .................................. 135<br />
Output coils .................................. 159<br />
Overload ................................. 38, 110<br />
Overload alarm ................................ 38<br />
P<br />
Parameter sets<br />
Load default values ................... 75<br />
Load parameter sets from Control<br />
Panel ........................................ 76<br />
Parameter Set Selection ............ 33<br />
Select a Parameter set ............... 74<br />
PID control ..................................... 43<br />
PID Controller .............................. 100<br />
Closed loop PID control ........ 101<br />
Feedback signal ...................... 100<br />
<strong>Emotron</strong> AB 01-4428-01r2 187
PID D Time ...........................101<br />
PID I Time ............................101<br />
PID P Gain ............................101<br />
Power LED ......................................52<br />
Priority ............................................34<br />
Process Value .................................141<br />
Product standard, EMC .....................6<br />
Programming ...................................55<br />
Protection class IP23 and IP54 ......157<br />
PT100 Inputs ............................73, 74<br />
PTC input .......................................73<br />
Pump size ........................................45<br />
Pump/Fan Control ........................104<br />
Q<br />
Quick Setup Card ..............................5<br />
R<br />
Reference<br />
Frequency ...............................114<br />
Motor potentiometer ..............122<br />
Reference signal ..................64, 85<br />
Set reference value ....................85<br />
Torque ...................................114<br />
View reference value .................85<br />
Reference control .............................65<br />
Reference signal ...............................65<br />
Relay output ..................................129<br />
Relay 1 ...................................129<br />
Relay 2 ...................................129<br />
Relay 3 ...................................129<br />
Release speed ...................................95<br />
Remote control ................................35<br />
Reset command .............................122<br />
Reset control ....................................65<br />
Resolution .......................................63<br />
RFI mains filter ...............................16<br />
Rotation ..........................................66<br />
RS232/485 ......................................83<br />
RUN ...............................................52<br />
Run command .................................52<br />
Run Left command ........................122<br />
Run Right command .....................122<br />
Running motor ................................93<br />
Stop categories .................................49<br />
Stop command ...............................122<br />
Stop Delay .....................................107<br />
Stripping lengths ..............................19<br />
Switches ...........................................22<br />
Switching frequency .........................70<br />
Switching in motor cables ................17<br />
T<br />
Technical Data ...............................163<br />
Terminal connections ......................22<br />
Test Run ..........................................70<br />
Timer .............................................105<br />
Torque .............................................98<br />
Transition Frequency .....................108<br />
Trip .................................................52<br />
Trip causes and remidial action ......152<br />
Trips, warnings and limits ..............151<br />
Twisted cables ..................................26<br />
Type ..............................................149<br />
Type code number .............................5<br />
U<br />
Underload ........................................38<br />
Underload alarm ............................110<br />
Unlock Code ...................................66<br />
Upper Band ...................................106<br />
Menu<br />
(397) 106<br />
Upper Band Limit ..........................107<br />
V<br />
V/Hz Mode .....................................64<br />
Vector Brake ....................................95<br />
Ventilation .......................................69<br />
View reference value .........................85<br />
Voltage .............................................22<br />
W<br />
Warning .........................................147<br />
Wiring .............................................44<br />
S<br />
Select <strong>Drive</strong> ...................................104<br />
Settle Time ....................................107<br />
Setup menu .....................................54<br />
Menu structure .........................54<br />
Signal ground ................................175<br />
Single-ended connection ..................25<br />
Software .........................................149<br />
Sound characteristic .........................70<br />
<strong>Speed</strong> .............................................141<br />
Spinstart ..........................................93<br />
Standards ...........................................6<br />
Start Delay .....................................106<br />
Start/Stop settings ............................90<br />
Status indications .............................51<br />
188 <strong>Emotron</strong> AB 01-4428-01r2
<strong>Emotron</strong> AB, Mörsaregatan 12, SE-250 24 Helsingborg, Sweden<br />
Tel: +46 42 16 99 00, Fax: +46 42 16 99 49<br />
E-mail: info@emotron.se<br />
Internet: www.emotron.com<br />
<strong>Emotron</strong> AB 01-4428-01r2 2009-05-15