Clemtex Parts Catalog
Clemtex Parts Catalog
Clemtex Parts Catalog
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CLEMTEX<br />
Corrosion Control<br />
Equipment and Supplies<br />
<strong>Parts</strong> <strong>Catalog</strong><br />
Products Manufactured by:<br />
<strong>Clemtex</strong> • Clemco • Bullard • DeVilbiss<br />
Binks • Graco • Zero • Econoline<br />
RPB/Nova • Reed • Green Diamond<br />
DeFelsko •ElektroPhysik<br />
COMPLETE — DEPENDABLE — KNOWLEDGEABLE<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
1-800-CLEMTEX<br />
www.clemtex.com<br />
clemtex@clemtex.com
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
!<br />
Nozzle<br />
Orifice<br />
No. 2<br />
(1/8")<br />
No. 3<br />
(3/16")<br />
No. 4<br />
(1/4")<br />
No. 5<br />
(5/16")<br />
No. 6<br />
(3/8")<br />
No. 7<br />
(7/16")<br />
No. 8<br />
(1/2")<br />
Nozzle<br />
No. 4<br />
No. 5<br />
No. 6<br />
No. 7<br />
No. 8<br />
Compressed Air and Abrasive Consumption<br />
Pressure at the Nozzle (psi)<br />
50 60 70 80 90 100<br />
Air, Abrasive and<br />
HP Requirements<br />
11 13 15 17 18.5 20 Air (cfm)<br />
0.67 0.77 0.88 1.01 1.12 1.23 Abrasive (cu.ft./hr<br />
67 77 88 101 112 123 & lbs/hr)<br />
2.5 3 3.5 4 4.5 5 Compressor hp<br />
26 30 33 38 41 45 Air (cfm)<br />
1.5 1.71 1.96 2.16 2.38 2.64 Abrasive (cu.ft./hr<br />
150 171 196 216 238 264 & lbs/hr)<br />
6 7 8 9 10 10 Compressor hp<br />
47 54 61 68 74 81 Air (cfm)<br />
2.68 3.12 3.54 4.08 4.48 4.94 Abrasive (cu.ft./hr<br />
268 312 354 408 448 494 & lbs/hr)<br />
11 12 14 16 17 18 Compressor hp<br />
77 89 101 113 126 137 Air (cfm)<br />
4.68 5.34 6.04 6.72 7.4 8.12 Abrasive (cu.ft./hr<br />
468 534 604 672 740 812 & lbs/hr)<br />
18 20 23 26 28 31 Compressor hp<br />
108 126 143 161 173 196 Air (cfm)<br />
6.68 7.64 8.64 9.6 10.52 11.52 Abrasive (cu.ft./hr<br />
668 764 864 960 1052 1152 & lbs/hr)<br />
24 28 32 36 39 44 Compressor hp<br />
147 170 194 217 240 254 Air (cfm)<br />
8.96 10.32 11.76 13.12 14.48 15.84 Abrasive (cu.ft./hr<br />
896 1032 1176 1312 1448 1584 & lbs/hr)<br />
33 38 44 49 54 57 Compressor hp<br />
195 224 252 280 309 338 Air (cfm)<br />
11.6 13.36 15.12 16.8 18.56 20.24 Abrasive (cu.ft./hr<br />
1160 1336 1512 1680 1856 2024 & lbs/hr)<br />
44 50 56 63 69 75 Compressor hp<br />
System Air Volume Requirements at 100 psig<br />
Material<br />
Orifice<br />
Size<br />
Volume<br />
of Air<br />
Plus<br />
Helmet<br />
Plus 50%<br />
(reserve)<br />
Minimum<br />
Air Required<br />
1/4" 81 20 50 151 cfm<br />
6.5mm 2.3 0.5 1.4 4.2 m 3 /min<br />
5/16" 137 20 79 236 cfm<br />
8.0mm 3.9 0.5 2.2 6.6 m 3 /min<br />
3/8" 196 20 108 324 cfm<br />
9.5mm 5.5 0.5 3 9.0 m 3 /min<br />
7/16" 254 20 137 411 cfm<br />
11.0mm 7.2 0.5 3.9 11.6 m 3 /min<br />
1/2" 338 20 179 537 cfm<br />
12.5mm 9.6 0.5 5 16.1 m 3 /min<br />
Mesh<br />
Size<br />
Shape<br />
Abrasive Comparison<br />
! !<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
Density<br />
lbs/ft 3 Mohs Friability Source<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
!<br />
I.D.<br />
Pressure Production<br />
Loss Loss<br />
3/4" 1.1 psi 16.6%<br />
1" 2.4 psi 3.6%<br />
1-1/4" 0.7 psi 1.0%<br />
1-1/2" 0.2 psi 0.3%<br />
Nozzle Orifice Size<br />
Increase in Air<br />
Consumption<br />
No. 4 1/4" 6.5mm<br />
No. 5 5/16" 8.0mm 60% more than No. 4<br />
No. 6 3/8" 9.5mm 38% more than No.5<br />
No. 7 7/16" 11.0mm 36% more than No. 6<br />
No. 8 1/2" 12.5mm 33% more than No. 7<br />
Typical<br />
Applications<br />
Slag 8-80 Angular 85-112 7.0-7.5 high By-Product Outdoor blast cleaning<br />
Steel Grit<br />
10-<br />
325<br />
Angular 230 8.0 low Manufactured Removing heavy scale<br />
Steel Shot 8-200 Spherical 280 8.0 low Manufactured Cleaning, Peening<br />
Al. Oxide<br />
Glass<br />
Beads<br />
12-<br />
325<br />
10-<br />
400<br />
Angular 125 8.9-9.0+ med Manufactured<br />
Cleaning, Finishing,<br />
Deburring, Etching<br />
Spherical 85-90 5.5 med Manufactured Cleaning, Finishing<br />
Garnet 12-80 Angular 45-60 3.0-4.0 low/med Manufactured<br />
Green<br />
Lightening<br />
120 Angular 115 7.0 med Natural<br />
Corn Cob 8-40 Angular 35-45 2.0-4.5 med By-Product<br />
Pressure Loss in Air Hose<br />
Minimum Compressor Air Line Sizes<br />
The importance of nozzle pressure is illustrated<br />
above. Proper nozzle pressure (90-100 psi)<br />
results in high production cleaning and low<br />
abrasive use in the same amount of time.<br />
Paint Stripping,<br />
Deflashing, Cleaning<br />
Paint Stripping,<br />
Cleaning<br />
Removing paint from<br />
delicate surfaces<br />
Minimum Compressor<br />
Air Line Sizes<br />
Nozzle<br />
No. 3<br />
No. 4<br />
No. 5<br />
No. 6<br />
No. 7<br />
No. 8<br />
No. 10<br />
No. 12<br />
Nozzle<br />
Orifice<br />
Size<br />
Minimum<br />
Air Line<br />
ID<br />
3/16" 1"<br />
5.0mm 25.0mm<br />
1/4" 1"<br />
6.5mm 25.0mm<br />
5/16" 1-1/4"<br />
8.0mm<br />
32.0mm<br />
3/8" 1-1/2"<br />
9.5mm 38.0mm<br />
7/16" 2"<br />
11.0mm 50.0mm<br />
1/2" 2"<br />
12.5mm 50.0mm<br />
5/8" 2-1/2"<br />
16.0mm 64.0mm<br />
3/4" 3"<br />
19.0mm 76.0mm<br />
“We stock the most complete line of Corrosion-
!<br />
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
10 Essential Components to Succeed in<br />
Todayʼs Economy!<br />
1. Compressed Air ......................................... 2!<br />
2. Air Supply Hose ......................................... 2!<br />
3. Moisture ..................................................... 3!<br />
4. Blast Machine ............................................ 3!<br />
5. Blast Hose.................................................. 4!<br />
6. Blast Nozzle ............................................... 4!<br />
7. Abrasive ..................................................... 5!<br />
8. Operator Comfort and Safety ..................... 5!<br />
9. Blaster Technique ...................................... 6!<br />
10. Supervision and Communication ............. 6!<br />
Blasting Abrasives .......................................... 7!<br />
<strong>Clemtex</strong> Anchor Pattern Standards................ 8!<br />
Couplings and Blast Hose .............................. 9!<br />
Nozzles ........................................................... 10!<br />
Blast Machines!<br />
6 Bag & 3 Bag Blast Machine - Clemco....... 11!<br />
TLR 100/300 Remote Control Systems........ 12!<br />
Exhaust Muffler......................................... 12!<br />
1-1/2” Inlet Valve ...................................... 13!<br />
1” Inlet Valve............................................. 13!<br />
Abrasive Trap ........................................... 14!<br />
1” Diaphragm Outlet Valve ....................... 14!<br />
1” Piston Outlet Valve............................... 14!<br />
Combo Valve: 2223-002........................... 15!<br />
Schmidt G2 Deadman Valve .................... 15!<br />
Abrasive Metering Valves ............................ 16!<br />
Flat Sand Valve: FSV02427 ..................... 16!<br />
Micro Valve: 2127-108.............................. 17!<br />
Sentinel Valve........................................... 18!<br />
<strong>Clemtex</strong> Bulk Machine ................................. 20!<br />
Pneumatic Remote Controls..................... 21!<br />
Electric Remote Controls.......................... 21!<br />
Pinch Valve: CLCPV................................. 22!<br />
Schmidt 3.5-10 cf Blast Pot.......................... 23!<br />
Thompson Valve Large Bore.................... 24!<br />
Thompson II Valve: 2152-007 .................. 25<br />
Table of Contents<br />
!<br />
Internal Diameter Blast Equipment!<br />
Heavy Duty Spinblast Tool: SB-636-B ..........26!<br />
Spinblast Tool: SB-636-A..............................27!<br />
Holloblast Tool: HBS01076...........................28!<br />
Holloblast Junior: HBJ01098.........................29!<br />
Respiratory Equipment!<br />
Clemco Apollo Hood (Red) ...........................30!<br />
CPF 20/80 Particulate Air Filter.................31!<br />
CPF 20 Cap...............................................32!<br />
CPF 80 Cap...............................................32!<br />
Bullard 88VX (Yellow Hood) .........................33!<br />
Bullard 41 Series Airline Filter ...................36!<br />
RPB Nova 2000 (Green Hood) .....................37!<br />
RPB Radex Filter.......................................37!<br />
Paint Guns!<br />
Devilbiss MBC-510 .......................................39!<br />
Devilbiss JGA-510 ........................................41!<br />
Devilbiss EGA-503........................................44!<br />
Binks 2100 ....................................................45!<br />
Binks 115 ......................................................47!<br />
Binks Mach 1 ................................................48!<br />
Graco Silver Plus ..........................................51!<br />
Internal Diameter Paint Equipment!<br />
HDCBX-360-2 and HDCBX-360-112 ............59!<br />
HDCBX-360-3 ...............................................59!<br />
HDCBX-360-4 ...............................................60!<br />
HDCBX-360-5 ...............................................60!<br />
Paint Tanks!<br />
Binks 83C Pressure Tank .............................61!<br />
Binks 81-800: 1 Qt. Drip Cup........................63!<br />
Binks 80-295: 2 Qt. Pressure Cup ................64!<br />
Control Equipment and Supplies in the Southwest.”
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
10 Essential Components to Succeed in Todayʼs Economy<br />
In today’s business environment, if you’re standing still, you’re moving backwards!<br />
Pursuing the details yields efficiency and competitiveness. Here is a list of the 10<br />
Essential Blasting Components.<br />
1. Compressed Air<br />
!"#$%&'((&)*+,&-./*&01+2/&03/&1.45&.6&7(&)*+,!<br />
Pressure + Volume = Cost Effective<br />
NPG-100<br />
PBAG<br />
Does your compressor maintain pressure<br />
How much air does it TRULY produce<br />
See Page 2 for importance of air pressure<br />
2. Air Supply Hose<br />
!"#$%&'()*&+,&-./*0)12*/&34.&0*)50135&60*))-0*&78&9:;!<br />
Large Nozzle + Large Hose<br />
= High Production<br />
Small hose + Large Nozzle<br />
= Low Production<br />
See Page 2 for importance of air pressure<br />
2 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
3. Moisture<br />
!"#$%&#'()*+,,'*,&-+.+*/0+&1+/0&2134+&5'()*+,,3.-&/3*6&<br />
$1+*+&7899&:+&('3,0;*+&3.&
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
5. Blast Hose<br />
!"#$%&'())*+&,-)+&.+/+01-2+3&4*53/&6(3+&,-)+!<br />
Large Blast Hose + Small Nozzle<br />
= Loss of Production<br />
Small Blast Hose + Large Nozzle<br />
= Loss of Production<br />
Long Runs of Blast Hose = Loss<br />
in Pressure & Production<br />
See Pressure Drop Information on Page 2<br />
6. Blast Nozzle<br />
!"#$%&"&'())*+&,(-'&./.01&*2-3+-&452'&(-636'2*&76)+&,6**&<br />
89#:9";9&!"#$%&'#()@AB!<br />
Worn Nozzle will yield:<br />
- Increased air consumption<br />
- Increased abrasive consumption<br />
- Increased labor costs<br />
- Decreased abrasive velocity<br />
Test your nozzle<br />
with PBAG and<br />
NPG-100 gauges.<br />
See Nozzles on Page 10<br />
4 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
7. Abrasive<br />
!"#$%&'(()*+&,)-./.&"0)-123/&42**&56#76"86&9*/-:2:;&<br />
)-#76"86&-2:
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
9. Blaster Technique<br />
!"#$%&'()**&+,&-./&0*12345&6788&9:1(/;&+
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
"#$%&!"'$()*!<br />
"#$%&!"'$()*!+,!$!-+.'/$#!,#$0!)1$)!1$,!,1$/2!<br />
3+$-4.35#+&'!%())+.0!'30',6!$.3!34',!.4)!$))/$%)!<br />
-4+,)(/'6!71+#'!2/48+3+.0!9$,)!%#'$.+.0!/$)',6!$.3!<br />
$.!':%'##'.)!$.%14/!2/49+#'!94/!$!,(2'/+4/!%4$)+.0!<br />
$31',+4.;!+,$-'.!!<br />
-'3+(-6!""5!9+.'6!""5@!':)/$!9+.';!/$%&$0120!BBBC!D(#&!D$0,6!=A!)4.!D(#&!#4$3,!<br />
+,''2!31$452-!<br />
F/''.!G+$-4.3!+,!$!-+.'/$#!,#$0!)1$)!1$,!,1$/2!<br />
%())+.0!'30',6!7'##!0/$3'3!$.3!8'/*!%#'$.6!71+#'!<br />
2/48+3+.0!,(2'/+4/!%#'$.+.0!/$)',6!$.3!$!<br />
%4.)$+.-'.)!9/''!,(/9$%'!94/!,(2'/+4/!%4$)+.0!<br />
$31',+4.;!+,$-'.!BBBC!D(#&!D$0,6!=A!)4.!D(#&!#4$3,;!<br />
+,''2!6107)2120!<br />
F/''.!L+01).+.0!+,!$!.$)(/$##*!4%%(//+.0!-+.'/$#!<br />
MN#+8+.'O!)1$)!+,!7'##!0/$3'3!$.3!+,!0'.'/$##*!(,'3!<br />
+.!D#$,)!/44-,!$.3!%$D+.'),;!+,$-'.!@FUS!<br />
H>@!-',1K6!C@BJIBFUS!H@BJIB!-',1K6!CIBVQ!<br />
HIB!-',1K!0/$3'3!,2'%+9+%$##*!94/!7$)'/5W')!%())+.06!CEABFUS!<br />
HEAB!-',1K;!/$%&$0120!@6!CA6!C@B6CIB6!CEBB6!CE=B6!CEAB6!CEIB6!C==B!H9+.'/!<br />
0/$3',!$/'!':%'##'.)!94/!)(/D+.'!D#$3'!%#'$.+.0K;!!/$%&$0120!"!HE=J=B![',1K6!UG5@"!<br />
H=BJB![',1K6!UG5Z"!HBJEBB![',1K;!/$%&$0120!
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
<strong>Clemtex</strong> Anchor Pattern Standards<br />
R1'!XU\Q!HX#'-)':!U.%14/!\$))'/.!Q)$.3$/3,K!$/'!3',+0.'3!94/!)1'!2(/24,'!49!$!Y(+%&!9+'#3!+.,2'%)+4.!49!$!<br />
D#$,)5%#'$.'3!,(/9$%'!)4!3')'/-+.'!$.%14/!2$))'/.!3'2)1!7+)1+.!]![+#;!<br />
R1'!$.%14/!2$))'/.!+,!$##5+-24/)$.)!)4!2/4)'%)+8'!%4$)+.0,!+.!)1$)!+)!2/48+3',!':%'##'.)!%4$)+.0!$31',+4.;!^)!+,!<br />
+-24/)$.)!)1$)!)1'!$.%14/!2$))'/.!D'!(.+94/-!48'/!+),!'.)+/'!,(/9$%';!R1+,!+,!$%%4-2#+,1'3!(,+.0!$!%#'$.6!<br />
7'##50/$3'3!4/!,+_'3!$D/$,+8';!!<br />
R1'!%1$/)!+.%#(3'3!7+##!$+3!+.!4D)$+.+.0!)1'!2/42'/!$D/$,+8'!,+_'!,2'%+9+'3;!!<br />
^)!,14(#3!D'!/'-'-D'/'3!)1$)!$D/$,+8'!,+_',!8$/*!$.3!$!%#4,'!+.,2'%)+4.!49!,+_'!)4#'/$.%'!H$22/4:;!EB`K!<br />
,14(#3!D'!-$+.)$+.'36!',2'%+$##*!71'/'!$D/$,+8',!$/'!/'%#$+-'3!$.3!/'5(,'3;!S'%#$+-'3!$D/$,+8',!,14(#3!D'!<br />
$.0(#$/!$.3!.4)!/4(.3'3!$.3!9/''!9/4-!4+#6!0/'$,'6!+/4.!4:+3'6!')%;!#<br />
#<br />
0.5 MIL<br />
2.0 MIL<br />
2.5 MIL<br />
1.0 MIL<br />
1.5 MIL<br />
3.0 MIL<br />
NOTE: 100 psig should be used for those not already stated.<br />
8 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Hose<br />
I.D.<br />
Hose<br />
O.D.<br />
Couplings and Blast Hose<br />
Couplings<br />
Model No.<br />
Brass Aluminum Nylon<br />
1/2" 1-5/32" QCA00599<br />
3/4" 1-1/2" CQB00563 QCA00568 CQP08412<br />
1" 1-7/8" CQB00564 QCA00569 CQP21711<br />
1-1/4" 2-5/32" CQB00565 QCA00570 CQP08414<br />
1-1/2" 2-3/8" CQB00566 QCA00573 CQP07714<br />
1-1/2" 2-3/8" CQB00567 QCA00574*<br />
* NOTE: QCA00574 is for 1-1/2" I.D. x 2-3/8" O.D. hose. It<br />
wil not interconnect with any other quick coupling.<br />
Threaded Quick Couplings<br />
Thead Size Brass Aluminum<br />
1/2" CFA00558<br />
3/4" CFA00559<br />
1-1/4" CFB00551<br />
1-1/2" CFB00553 CFA00561*<br />
2" CFB00555 CFA00556<br />
2" PAC00562*<br />
* NOTE: These are for 1-1/2" I.D. x 2-3/8"<br />
O.D. hose. It wil not interconnect with any<br />
other quick coupling.<br />
Nozzle Holders<br />
Hose Dimensions<br />
Thread Type<br />
I.D. O.D. 50mm 1-1/4" 3/4"<br />
Nylon<br />
3/4" 1-1/2" NHP04106 HEP07720<br />
1" 1-7/8" NHP04127 HEP07721<br />
1-1/4" 2-5/32" NHP04128 HEP07722<br />
Aluminum<br />
1/2" 1-5/32" CHE00577<br />
3/4" 1-1/2" CHE00578<br />
1" 1-7/8" CHE00579<br />
1-1/4" 2-5/32" CHE00580<br />
1-1/2" 2-3/8" CHE00581<br />
I.D.<br />
O.D.<br />
Blast Hose<br />
Maximum<br />
Working<br />
Pressure<br />
Weight<br />
Per 50'<br />
4 Ply<br />
3/4" 1-1/2" 125 PSIG 33 lbs.<br />
1" 1-7/8" 125 PSIG 45 lbs.<br />
1-1/4" 2-5/32" 125 PSIG 57 lbs.<br />
1-1/2" 2-3/8" 100 PSIG 64 lbs.<br />
2-Braid<br />
1/2" 1-5/32" 175 PSIG 23 lbs.<br />
3/4" 1-1/2" 160 PSIG 33 lbs.<br />
1" 1-7/8" 160 PSIG 53 lbs.<br />
1-1/4" 2-5/32" 160 PSIG 63 lbs.<br />
2-Ply SUPA<br />
1-1/4" 1-7/8" 170 PSIG 35 lbs.<br />
Control Equipment and Supplies in the Southwest.” 9
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Short Barrel Nozzles<br />
Used for blast applications where the operator<br />
must work within 12 inches of the surface.<br />
One Inch Entry<br />
Thread: 1!“ Straight Thread<br />
Jacket: Kirksite<br />
Liner: Tungsten Carbide<br />
Length: 3!“<br />
Nozzles<br />
Long Barrel Nozzles<br />
Used for high production jobs where the<br />
operator can blast more than 12” from the<br />
surface.<br />
One Inch Entry<br />
Thread: 1!“ Straight Thread<br />
Jacket: Kirksite<br />
Liner : Tungsten Carbide<br />
Nozzle<br />
Orifice<br />
Size<br />
Part<br />
Number<br />
No. 3 3/16" CJD01378<br />
No. 4 1/4" CJD01379<br />
No. 5 5/16" CJD01380<br />
No. 6 3/8" CJD01381<br />
No. 7 7/16" CJD01382<br />
No. 8 1/2" CJD01383<br />
Nozzle<br />
Orifice<br />
Size<br />
Length<br />
Part<br />
Number<br />
No. 3 3/16" 4" CSD01384<br />
No. 4 1/4" 5-1/4" CSD01385<br />
No. 5 5/16" 5-5/8" CSD01386<br />
No. 6 3/8" 6-1/2" CSD01387<br />
No. 7 7/16" 7-3/4" CSD01388<br />
No. 8 1/2" 8-13/16" CSD01389<br />
CT style<br />
A Tungsten Carbide Lined straight bore nozzle<br />
for use with small suction gun or blast cabinets.<br />
These are also used with model 1028 and 1042<br />
Blast Machines.<br />
Nozzle<br />
Orifice<br />
Size<br />
Part<br />
Number<br />
No. 2 1/8" CTO01351<br />
No. 3 3/16" CTO01352<br />
No. 4 1/4" CTO01353<br />
No. 5 5/16" CTO01354<br />
No. 6 3/8" CTO01355<br />
No. 8 1/2" CTO01356<br />
CAM style<br />
An angled nozzled designed to blast blind<br />
surfaces such as mold cavities or behind<br />
beams. They are Tungsten Carbide lined, and<br />
available in one or three outlets.<br />
Nozzle<br />
Orifice<br />
Size<br />
No. 4 1/4"<br />
No. 5 5/16"<br />
No. 6 3/8"<br />
Orifice<br />
Holes<br />
Part<br />
Number<br />
1 CAM01442<br />
3 CAM01444<br />
1 CAM01445<br />
3 CAM01447<br />
1 CAM01448<br />
3 CAM01450<br />
10 “We stock the most complete line of Corrosion-
Corpus Christi Branch<br />
4750 Westway<br />
1-800-CLEMTEX P.O. Box 5036<br />
Dallas, TX 75207<br />
Corrosion Control<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />
www.clemtex.com<br />
Equipment and Supplies<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
:;9! '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />
11. Metering valve, FSV w/ wye.......................... 02427<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#%<br />
12. Gasket, CQG coupling, (package<br />
4567!89!<br />
of 10) ..... 00850<br />
&/7G! H7=>B.I/.A! Blast %/A>J!+A;! Machines<br />
13. Wheel and tire, 10 x 2.75, for 2 cu. ft. .......... 20349<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 14. Axle, 2 cu. ft. 10" Wheel ............................... 4567!89! 20734<br />
1. :;9! Ball '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />
valve with<br />
6<br />
handle,<br />
Bag & 3 Bag Blast 11. Machine<br />
15. Metering Wheel valve, -<br />
and FSV Clemco<br />
tire, w/ wye.......................... 16 x 400 .............................. 02427 02338<br />
1-inch NPT .................................................... 02396 12. 16. Gasket, Axle CQG and coupling, 16" wheel (package set of for 10) ..... 00850<br />
:;9! &/7G! 1-1/4-inch '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />
H7=>B.I/.A! NPT ............................................. %/A>J!+A;! .02397 13. 11. Wheel Metering 3 and cu. tire, valve, ft. 10 machine x FSV 2.75, w/ for ............................................02822<br />
wye.......................... 2 cu. ft. 2034902427<br />
2. Handle,<br />
14.<br />
12.<br />
Axle,<br />
Gasket,<br />
26 cu. cu. ft.<br />
CQG ft. 10" machine Wheel<br />
coupling, ............................................02350<br />
(package of 10)<br />
20734<br />
00850<br />
1. Ball with handle,<br />
15. Wheel and tire, 16 x 400 .............................. 02338<br />
&/7G! 1" H7=>B.I/.A! ball valve, .................................................. %/A>J!+A;! 22531 13. 17. Wheel Washer, and tire, 1" 10 thrust x 2.75, .......................................... for 2 cu. ft. 20349 03825<br />
1-inch NPT .................................................... 02396 16. Axle and 16" wheel set for<br />
1-1/4" 1-1/4-inch ball valve.............................................. NPT ............................................. .02397 22532 14. 18. Axle,<br />
3 cu. ft. Retaining 2 cu. ft. 10"<br />
machine ............................................02822<br />
ring, Wheel 1" .......................................... 20734 03824<br />
3. 1.<br />
2. Pop-up Ball<br />
Handle,<br />
valve valve, with 4" handle, with external sleeve ..........03699 15. 19. 6 cu.<br />
Wheel<br />
ft. Inspection machine<br />
and tire,<br />
............................................02350<br />
door 16 x 400 assembly, .............................. 6" x 8" ................ 02338 02377<br />
4. Internal 1-inch 1" ball pop-up NPT valve, .................................................... guide, toe nipple, for 22531 02396 17. 16. 20. Washer, Axle Gasket, and 1" thrust 16" 6" wheel .......................................... x 8" set inspection for door .................... 03825 02369<br />
2 and<br />
1-1/4-inch 1-1/4" 3 cu. ball ft.<br />
NPT valve.............................................. 1-1/4" x 6-1/2" 22532 .02397<br />
01754 18. 21. Retaining 3 cu.<br />
Seat,<br />
ft. ring, machine<br />
pop-up 1" ............................................02822<br />
03824<br />
2. 3. Handle, Pop-up valve, 4" with external sleeve ..........03699 19. Inspection 6 cu. ft. door machine assembly, ............................................02350<br />
6 cu. ft. 1-1/4" x 6" ......................................... 01753<br />
gum rubber, standard 6" x 8" use.............................02325<br />
02377<br />
4. 1" Internal ball valve, pop-up .................................................. guide, toe nipple, for 22531 20. 17. Gasket, Washer, 6" x 8" 1" inspection thrust .......................................... door 0236903825<br />
5. Adaptor, male NPT x male JIC<br />
neoprene, for hot climates ............................02380<br />
1-1/4" 2 and ball 3 cu. valve.............................................. ft. 1-1/4" x 6-1/2" 01754 22532 21. 18. Seat, Retaining pop-up ring, 1" .......................................... 03824<br />
3. 1" Pop-up NPT 6 cu. ........................................................... ft. valve, 1-1/4" 4" x 6" with external sleeve ..........03699 01753 11720 19. 22. gum Inspection rubber, Umbrella, standard door optional, assembly, use.............................02325<br />
4" 6" bolt-on x 8" ....................... 02377 02318<br />
4. 5. 1-1/4" Internal Adaptor, NPT pop-up male ..................................................... NPT guide, x male toe nipple, JIC for 22529 20. 23. neoprene, Gasket, Muffler, for 6" hot x exhaust 8" climates inspection ............................02380<br />
............................................ door 02369 05068<br />
6. Pusher 21" and NPT line, 3 cu. ........................................................... coupled ft. 1-1/4" x 6-1/2" 11720 01754 22. 21. 24. Umbrella, Seat, Metering pop-up optional, valve, 4" bolt-on optional ....................... manual 02318 pinch tube 04321<br />
1" 6 ID 1-1/4" cu. x 21" ft. NPT 1-1/4" (2 cu ..................................................... x ft 6" machine).......................... 22529 01753 22508 23. 25. Muffler, gum Metering exhaust rubber, standard ............................................ valve, for use.............................02325<br />
Lo-pot machines 05068<br />
05680<br />
5. 6. 1" Adaptor, ID Pusher x 28" line, male long coupled NPT (3 cu x ft male & larger)................... JIC<br />
23673 24. 26. Metering neoprene, Metering valve, for optional valve, hot climates manual optional ............................02380<br />
pinch manual tube 04321 Quantum .. 22845<br />
1"<br />
1"<br />
NPT<br />
ID x<br />
...........................................................<br />
21" (2 cu ft machine).......................... 22508<br />
11720<br />
25. Metering valve, for Lo-pot machines ............ 05680<br />
1-1/4" ID x 28" long (3 cu ft & larger) 23674 22. 27. Umbrella, Lock pin, optional, coupling 4" bolt-on (package ....................... of 25) .............. 02318 11203<br />
1" ID x 28" long (3 cu ft & larger)................... 23673 26. Metering valve, optional manual Quantum .. 22845<br />
1" 1-1/4" x NPT ..................................................... 22529<br />
1-1/4" 19" long 23. Muffler, exhaust ............................................ 05068<br />
ID x (Lo-Pot 28" long (3 machines).................... cu ft & larger) 23674 24167 27. 28.* Lock pin, Formed coupling pipe (package pusher of 25) line, .............. 1" ......................... 11203 01865<br />
6. 1-1/4" Pusher line, coupled<br />
24. Metering valve, optional manual pinch tube 04321<br />
1" x 19" long long (Lo-Pot (Lo-Pot machines).................... ............. 24167 24168 28.* 29.* Formed Formed pipe pusher pipe line, pusher 1" ......................... line, 1-1/4" 01865 ................... 01866<br />
7. Coupling,<br />
1"<br />
1-1/4"<br />
ID x 21"<br />
x 1-1/4" 19"<br />
(2<br />
long<br />
cu<br />
CF<br />
ft<br />
(Lo-Pot<br />
machine)..........................<br />
...................................... machines) 24168<br />
22508<br />
00551 29.*<br />
25.<br />
30.* Formed<br />
Metering<br />
Compression pipe<br />
valve,<br />
pusher<br />
for<br />
line, coupling,<br />
Lo-pot<br />
1-1/4"<br />
machines<br />
................... 1" ............................ 01866<br />
05680<br />
01856<br />
7. 1" Coupling, ID x 28" 1-1/4" long (3 CF cu ...................................... ft & larger)................... 00551 23673 30.* 26. Compression Metering valve, coupling, optional 1" ............................ manual Quantum 01856 .. 22845<br />
8. Wye, 1-1/4" standard ....................................01818 31.* Gasket, 1" compression coupling, ............... 01885<br />
8. 1-1/4" Wye, ID 1-1/4" x 28" standard long (3....................................01818<br />
cu ft & larger) 23674 31.* 27. Gasket, Lock 1" pin, compression coupling (package of ............... 25) .............. 0188511203<br />
9. Leg pad, right, for<br />
32.* Compression coupling, 1-1/4" ...................... 01857<br />
9. 1" Leg x 19" pad, long right, (Lo-Pot for machines).................... 24167 32.* 28.* Compression Formed pipe coupling, pusher 1-1/4" line, 1" ......................... 0185701865<br />
1.51-1/4" cu ft, cu x 3<br />
ft, 19" cu<br />
3 cu long ft, and<br />
ft, and (Lo-Pot 6 cu cu machines) ft machine<br />
ft ............. ...........03654<br />
...........03654 24168 33.* 29.* 33.*<br />
Gasket, Formed Gasket,<br />
1-1/4" pipe 1-1/4"<br />
compression pusher compression line, coupling 1-1/4" ................... coupling<br />
0188601866<br />
.......... 01886<br />
7. 2 cu Coupling, 2 ft cu machine ft machine 1-1/4" .............................................. CF 20735 00551 20735 ! 30.* * ! Used * Compression on Used 30” & on larger 30” coupling, machines, & larger 1" ............................ machines, & all machines & all machines 01856<br />
10. 8. 10. Leg Wye, Leg pad, pad, 1-1/4" left, left, for standard for ....................................01818 31.* shipped Gasket, shipped prior 1" to compression Jan prior 2003 to Jan coupling, 2003 ............... 01885<br />
9. 1.5 Leg cu 1.5 pad, ft, cu 3 ft, right, cu 3 cu ft, ft, for and 6 cu ft machine ...........03655 ! 32.* ! Compression coupling, 1-1/4" ...................... 01857<br />
2 cu. 1.5 2 cu. ft. machine ft. ft, 3 cu ft, ............................................ and 6 cu ft machine ...........03654 20736 20736 33.* Gasket, 1-1/4" compression coupling .......... 01886<br />
!<br />
! 2 cu ft machine .............................................. 20735 ! * Used on 30” & larger machines, & all machines<br />
10.<br />
!<br />
! Leg pad, left, for<br />
shipped prior to Jan 2003<br />
1.5 cu ft, 3 cu ft, and 6 cu ft machine ...........03655 !<br />
2 cu. ft. machine ............................................ 20736<br />
22<br />
!<br />
1, 2<br />
34<br />
22<br />
21<br />
!<br />
1, 2<br />
34<br />
3<br />
21<br />
3<br />
1<br />
31, 33<br />
30, 32 1, 2<br />
12<br />
31, 33<br />
5<br />
30, 32<br />
2<br />
28, 29<br />
51<br />
31, 33<br />
30, 32 6<br />
28, 29<br />
2<br />
15<br />
5<br />
17, 18 6<br />
28, 29<br />
15<br />
13<br />
6<br />
17, 18<br />
15<br />
17, 1318<br />
13<br />
16<br />
14<br />
16<br />
9<br />
9<br />
27<br />
34<br />
26 27<br />
27<br />
26<br />
9<br />
14 16<br />
12<br />
25<br />
24<br />
26<br />
© 2005 CLEMCO 14 INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />
! 8<br />
7<br />
Figure 5<br />
© 2005 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />
Control Equipment and Supplies in the Southwest.” 11<br />
10<br />
10<br />
10<br />
25<br />
© 2005 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />
19<br />
19<br />
25<br />
19<br />
24<br />
20<br />
20<br />
24<br />
12<br />
20<br />
22<br />
3<br />
12<br />
7<br />
8<br />
7<br />
8<br />
4<br />
11<br />
21<br />
4<br />
11<br />
4<br />
11<br />
!<br />
Figure 5<br />
!<br />
Figure 5
78I) 1:;46)@9A)F96
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
89:) %$%'7;),)4=@6A)BC5DE6)F)<br />
89:) %$%'7;),)4=@6A)BC5DE6)F)<br />
89:) %$%'7;),)4=@6A)BC5DE6)F)<br />
Dallas Branch<br />
4770 Gretna<br />
!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) Dallas, TX 75207<br />
Corrosion Control -456)%7)<br />
(214) 631-0584<br />
!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) Equipment and Supplies -456)%7) -456)%7)<br />
!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) -456)%7)<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
,>6G) H6IJECK>CLLJM).L9) ,>6G) H6IJECK>CLLJM).L9)<br />
,>6G) H6IJECK>CLLJM).L9)<br />
,>6G) H6IJECK>CLLJM).L9)<br />
(-) 1-1/2" Inlet Valve, complete ......................01995<br />
(-) 1-1/2" Inlet Valve, complete ......................01995<br />
(-) 1. (-) Petcock 1.<br />
1-1/2"<br />
Petcock<br />
Inlet 1/4"<br />
1/4"<br />
Valve, NPT ......................................01993<br />
NPT<br />
complete<br />
......................................01993<br />
......................01995<br />
2. 1. 1. Elbow, 2.<br />
Petcock 1/4"<br />
Elbow, 1/4"<br />
1/4" NPT<br />
NPT<br />
NPT adaptor<br />
adaptor<br />
......................................01993<br />
...........................02513<br />
...........................02513<br />
3. 2. 2. Elbow, 1/4" 3. 1/8"<br />
Elbow, 1/4" brass<br />
1/8" NPT street<br />
brass adaptor ............................03993<br />
street ............................03993<br />
...........................02513<br />
4. 3. 3. 4.<br />
Adaptor Elbow, Adaptor<br />
1/8" 1/8"<br />
NPT brass NPT<br />
with street with<br />
1/16"<br />
1/16" ............................03993<br />
orifice<br />
orifice<br />
...........01945<br />
...........01945<br />
5. 4. 4. 1/8" NPT with 1/16" orifice 5. Bottom Adaptor Bottom cap cap 1/8" ................................................02001<br />
NPT with 1/16" orifice ...........01945<br />
6.* 5. 5. 6.* Spring, Bottom Spring, inner, cap cap inner, ................................................02001<br />
5/8" 5/8" x x 1-11/16" long (1) .......01982<br />
7.* 6.* 6.* 7.* Gasket, Spring, Gasket,<br />
inner, bottom inner, bottom<br />
5/8" 5/8" cap cap<br />
x x (1) (1) 1-11/16" ..............................02006<br />
long long (1) (1) .......01982<br />
8.* 7.* 7.* 8.* Spring, Gasket, Spring, outer bottom<br />
outer bottom (1) (1)<br />
cap cap ........................................02000<br />
(1) (1) ..............................02006<br />
9. 8.* 8.* 9. Valve Spring, Spring, Valve body outer<br />
body outer .................................................01996<br />
(1) (1) ........................................02000<br />
10. 9. 10. 9. Valve Valve plug body body plug ..................................................01999<br />
.................................................01996<br />
11.* 10. 10. 11.* Washer, Valve Valve plug plug valve ..................................................01999<br />
plug (2) (2)..............................01998<br />
12.* 11.* 11.* 12.* Retainer, Washer, Washer, valve valve plug plug (2) washer (2) ..............................01998<br />
..............................01998<br />
(1) ................02002<br />
13.*<br />
12.*<br />
12.* 13.* O-Ring,<br />
Retainer,<br />
Retainer, 7/16"<br />
valve valve OD<br />
plug OD plug (1) (1) washer<br />
washer .................................02008<br />
(1)<br />
(1)<br />
................02002<br />
................02002<br />
14.<br />
13.*<br />
13.* 14. Piston<br />
O-Ring,<br />
O-Ring, Piston and<br />
7/16" and 7/16" rod rod OD<br />
assembly OD (1)<br />
(1)<br />
.................................02008<br />
.................................02008<br />
...........................02003<br />
14.<br />
14. 15.* Piston<br />
Piston O-Ring and<br />
and 2-1/4" rod<br />
rod<br />
assembly OD assembly (1) ...........................02003<br />
15.* O-Ring 2-1/4" OD (1) .................................02007<br />
...........................02003<br />
15.* 16. O-Ring Cylinder 2-1/4" cap OD (1) .................................02007<br />
16. 15.* Cylinder O-Ring cap 2-1/4" ..............................................01997<br />
OD (1) .................................02007<br />
16. (-) Cylinder Service cap kit, includes ..............................................01997<br />
(-) 16. Service Cylinder kit, cap includes ..............................................01997<br />
items items marked *, *,<br />
(-) Service quantity kit, is includes shown items ( ) marked *,<br />
(-) quantity Service is kit, shown includes ( items ) ...............................01927<br />
marked *,<br />
quantity is shown in ...............................01927<br />
quantity is shown in ( ) ...............................01927<br />
16<br />
16<br />
16<br />
216<br />
2<br />
2<br />
13*<br />
13*<br />
913*<br />
9<br />
9<br />
12*<br />
12*<br />
10<br />
10<br />
10<br />
8*<br />
8*<br />
8*<br />
5<br />
5<br />
5<br />
12*<br />
8*<br />
1<br />
1 2<br />
1<br />
2<br />
2<br />
15*<br />
15* 15*<br />
14<br />
15*<br />
14 14<br />
14<br />
11*<br />
11*<br />
11*<br />
6*<br />
6* 6*<br />
6*<br />
7*<br />
7*<br />
7*<br />
7*<br />
3<br />
3<br />
43<br />
4<br />
4<br />
Figure 6<br />
Figure 6<br />
Figure 6<br />
Figure 6<br />
89N) %;),)4=@6A)BC5DE6)8)<br />
89N) %;),)4=@6A)BC5DE6)8)<br />
89N) 89N) %;),)4=@6A)BC5DE6)8)<br />
,>6G) H6IJECK>CLLJM).L9)<br />
,>6G) ,>6G) H6IJECK>CLLJM).L9)<br />
(-) 1" Inlet Valve, complete ............................ 01980<br />
(-) 1" Inlet Valve, complete ............................ 01980<br />
(-) 1. 1" Inlet Valve, 01980<br />
1.<br />
(-) Petcock<br />
Petcock<br />
1" Inlet<br />
1/4"<br />
Valve, 1/4" NPT<br />
NPT<br />
complete ......................................<br />
...................................... 01993<br />
01980 01993<br />
1. 2. 1/4" 01993<br />
2.<br />
1. Elbow,<br />
Elbow,<br />
Petcock 1/8"<br />
1/8"<br />
1/4" NPT<br />
NPT<br />
NPT adaptor<br />
adaptor<br />
...................................... 02827<br />
.......................... 02827<br />
01993<br />
2. 3. 1/8" NPT adaptor 02827<br />
3. 2. Elbow,<br />
Elbow, 1/8"<br />
1/8" brass<br />
brass NPT street adaptor street ............................<br />
............................ 03993<br />
03993 02827<br />
3. Elbow, 1/8" brass street 03993<br />
4.<br />
4. 3. Adaptor<br />
Adaptor Elbow, 1/8" 1/8"<br />
NPT brass NPT<br />
with<br />
with street 1/16"<br />
1/16" ............................ orifice<br />
orifice 01945<br />
01945 03993<br />
4. Adaptor 1/8" NPT with 1/16" orifice 01945<br />
5. 5. 4. Bottom Bottom Adaptor cap cap 1/8" ................................................ ................................................ NPT with 1/16" orifice 01985 01945 01985<br />
5.<br />
6.* 6.* 5. Bottom<br />
Spring, Spring, Bottom cap<br />
5/8" 5/8" cap x 1-11/16" x ................................................ 1-11/16" long long (1) (1) 01982<br />
01985 01982 01985<br />
6.*<br />
7.* 7.* 6.* Spring,<br />
Seal, Seal, Spring, bottom bottom 5/8" 5/8" x<br />
cap<br />
1-11/16" x cap 1-11/16" (1) (1) long .................................01989<br />
long (1) (1) 01982 01982<br />
7.*<br />
8. 8. 7.* Seal, Valve Seal, bottom<br />
plug bottom plug cap ................................................. cap (1) (1) .................................01989 01984 01984<br />
8.<br />
9. 9. 8. Valve Valve plug body plug ................................................. 01981<br />
01984 01981 01984<br />
9. 10.* 9. Valve Washer, Valve body body valve ................................................ plug plug (2) (2) 01969 01981 01969 01981<br />
10.* 11.* 10.* Washer, Retainer, Washer, valve valve plug plug (2) (2) washer .............................. .............................. (1) (1) 01986 01969 01986 01969<br />
11.* 12.* 11.* Retainer, O-Ring Retainer, valve 3/16" valve ID plug ID x plug 1/16" x washer 1/16" washer (1) (1) (1) ....................... (1) 01992 01986 01986 01992<br />
12.* 13. 12.*<br />
O-Ring Piston O-Ring and 3/16"<br />
and 3/16" rod rod<br />
ID ID<br />
x<br />
assembly<br />
1/16"<br />
x 1/16"<br />
(1) (1) .......................... 01987 01992<br />
01992 01987<br />
13. 14.* 13.<br />
Piston O-Ring Piston<br />
and and 1-3/4"<br />
rod<br />
rod OD assembly<br />
OD assembly (1) (1) ................................<br />
.......................... 01990 01987<br />
01987 01990<br />
14.* 14.*<br />
O-Ring O-Ring<br />
1-3/4" cap 1-3/4" OD<br />
OD<br />
(1)<br />
(1) 01983 01990<br />
15. Cylinder cap .............................................. 01990 01983<br />
15. (-) Cylinder kit, cap includes .............................................. items marked *, 01983<br />
15. (-) Service Cylinder kit, cap includes .............................................. items marked *, 01983<br />
(-) Service quantity kit, is shown includes items ( ) ............................... marked *,<br />
(-) quantity Service is kit, shown includes ( items ) ............................... marked *, 01929 01929<br />
quantity is shown in ( ) ............................... 01929<br />
quantity is shown in ( ) ............................... 01929<br />
15<br />
15<br />
15<br />
2 15<br />
2 2<br />
2<br />
5<br />
) 5<br />
5<br />
) Figure 7)<br />
)<br />
))<br />
)<br />
) Figure 7)<br />
))) Figure 7)<br />
) Figure 7)<br />
)))<br />
)<br />
)<br />
) )<br />
)<br />
)<br />
Control Equipment and Supplies in the Southwest.” 13<br />
12*<br />
12* 12*<br />
12*<br />
9<br />
9 9<br />
9<br />
11*<br />
11* 11*<br />
11*<br />
8<br />
8 8<br />
8<br />
7*<br />
7* 7*<br />
7*<br />
© 2006 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 22428<br />
© 2006 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 22428<br />
1<br />
1<br />
1<br />
1<br />
2<br />
2<br />
14*<br />
14* 14*<br />
14*<br />
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13 13<br />
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10* 10*<br />
10*<br />
6*<br />
10*<br />
6* 6*<br />
6*<br />
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2<br />
2<br />
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4
CLEMTEX<br />
!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) -456)%()<br />
789) 1:;46)!;4@)A=5B;6)C<br />
Abrasive Trap<br />
1” Piston Outlet Valve<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
,D6E) F6
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Combo Valve: 2223-002<br />
No. Qty. Part No. Description<br />
1. 1 2223-002-01 Cap<br />
1<br />
6<br />
2. 1 2223-002-02 Pinch Ram<br />
3. 1 2223-002-03 Upper Rod Guide<br />
23<br />
4. 1 2223-002-04 Seal (Upper Rod)<br />
5. 1 2223-002-05 Spring<br />
2<br />
6. 4 7010-511-18 Bolt, 1/2" UNC x 9"<br />
7. 1 2223-002-07 Cylinder<br />
8. 1 2223-002-08 O-ring (Shaft)<br />
3<br />
22<br />
9. 1 2223-002-09 Snap Ring<br />
10. 1 2223-002-10 Seal (Lower Rod)<br />
11. 1 2223-002-11 Piston<br />
7<br />
12. 1 2223-002-12 Shaft<br />
13. 1 2149-000-04 Piston Seal<br />
4<br />
14. 4 2149-000-08 Nut, 1/2" UNC<br />
15. 1 2223-002-15 Lower Rod Guide<br />
16. 1 2223-002-16 O-ring (Lower Rod Guide)<br />
17. 1 2223-002-17 Base<br />
18. 1 2223-002-21 Valve Plug<br />
19. 2 2223-002-20 O-ring (Combo Valve Plug)<br />
20. 1 7016-507 Fender Washer, 3/8"<br />
21. 1 7019-507 Nylock Nut, 3/8" UNC<br />
25<br />
22. 8 7027-504-02 Flat Washer, 1/2" SAE<br />
8 9<br />
23. 1 2223-002-19 Combo Drive Pin<br />
5<br />
13<br />
24. 2 2014-300 Vent, 1/8"<br />
25. 2 4203-504-04 90° Swivel, 1/2" x 1/2"<br />
25<br />
Corrosion Control<br />
CLEMTEX 10<br />
Equipment and Supplies<br />
12 Houston Office<br />
Corrosion Control<br />
Corpus Christi Branch Dallas Branch<br />
248 McCarty Dr. 4750 Westway 4770 Gretna<br />
18<br />
CLEMTEX<br />
P.O. Box 15214 Equipment 1-800-CLEMTEX and Supplies P.O. Box 5036 Dallas, TX 75207<br />
Houston TX, 77220-5214 www.clemtex.com<br />
Corpus Christi, TX 78465 (214) 631-0584<br />
19<br />
(713) 672-8251 (361) 882-8282 Fax (214) 631-5824<br />
Fax (713) 672-6336 Fax (361) 882-6029 1-800-BLAST 97<br />
Houston Office Corpus 11 Christi Branch 20<br />
Dallas Branch<br />
Email clemtex@clemtex.com<br />
248 McCarty Dr. 4750 Westway 4770 Gretna<br />
P.O. Box 15214 1-800-CLEMTEX<br />
P.O. 15Box 5036 Schmidt G2 Dallas, 22Deadman TX 75207 Valve<br />
Houston TX, 77220-5214<br />
www.clemtex.com<br />
Corpus Christi, TX 78465 (214)<br />
16<br />
14 631-0584<br />
(713) 672-8251 (361) 882-8282 Fax (214) 631-5824<br />
Fax (713) 672-6336 Fax (361) 882-6029 21<br />
1-800-BLAST 97<br />
Email clemtex@clemtex.com<br />
24<br />
17<br />
Schmidt G2 Deadman Valve<br />
SECTION VIEW<br />
NOTES:<br />
1) SPRAY INSIDE OF COMBO CYLINDER (ITEM 7) WITH NEVER-SEIZE LUBRICANT.<br />
2) USE HAMMER OR PRESS TO INSTALL DRIVE PIN (ITEM 23) INTO COMBO CAP (ITEM 1).<br />
3) PAY CLOSE ATTENTION TO DIRECTION OF U-CUP SEALS (ITEMS 10&13). BOTH U-CUPS FACE THE<br />
PRESSURE SIDE (RIGHT SIDE) OF THE COMBO VALVE AS SHOWN IN SECTION VIEW.<br />
Schmidt G2 Deadman Valve<br />
1.0. RULES FOR SAFER OPERATION<br />
AXXIOM MANUFACTURING, INC.<br />
1.1. KNOW YOUR EQUIPMENT. Do Not operate this equipment in a manner other than its intended application (see Section<br />
2.0). Do Not operate this equipment without following the Rules for Safer Operation and all the operating procedures. Failure<br />
to do so could result in serious injury or death.<br />
1.2. RECEIVE PROPER TRAINING. Do Not operate or perform maintenance on this equipment unless you have received<br />
operational and maintenance training. Begin by thoroughly reading and understanding this document and any operational and<br />
maintenance manual or instructions for the equipment that will be used in conjunction with the G2 Deadman. Consult an<br />
authorized Schmidt® or Axxiom distributor.<br />
1.3. USE PROPER PERSONAL PROTECTIVE EQUIPMENT. Do Not operate or perform maintenance on this equipment<br />
without wearing OSHA approved eye, ear, foot, and lung protection.<br />
1.4. ADHERE TO ALL REGULATIONS. Do Not operate or perform maintenance on this equipment without observing all local,<br />
state, and federal safety regulations including, but not limited to, OSHA (Occupational Health and Safety Administration).<br />
1.5. USE CORRECT REPLACEMENT PARTS. Do Not use replacement parts that are not manufactured by Axxiom<br />
Manufacturing, “We stock Inc. the and most furnished complete by an line authorized of Corrosion distributor Control of Axxiom Equipment Manufacturing, and Supplies Inc. in Incorrect the Southwest.” replacement parts can<br />
result in equipment failure and cause serious injury or death.<br />
1.6. SAVE THIS OPERATION AND MAINTENANCE MANUAL.<br />
Control Equipment and Supplies in the Southwest.” 15<br />
Refer to this operation and maintenance manual as well as any other manufacturers information included for equipment that is<br />
used in conjunction with the G2 deadman. Never permit anyone to operate this equipment without having him/her first read this<br />
manual and receive proper training. Provisions should be made to have this manual readily available to the operating and<br />
maintenance personnel. If for any reason the manual becomes lost or illegible, have it replaced immediately. This operation and<br />
maintenance manual should be read periodically to maintain the highest skill level; it may prevent a serious accident.<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
5<br />
5
CLEMTEX<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />
Abrasive Metering Valves<br />
Flat Sand Valve: FSV02427<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />
! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />
:;9! 5@.A7!)7/7.B6!=5CA7D!
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
13 13<br />
Micro Valve: 2127-108<br />
1<br />
3<br />
11<br />
6<br />
No. Part No. Description<br />
2127-100-98 Replacement Part Kit, Seals Only<br />
2127-100-99 Replacement Part Kit<br />
1. 2127-000-01 Knob<br />
2. * 7011-005-06O Socket Head Cap Screw, 5/16" x 1" Lg. Self Sealing<br />
3. 7010-507-06 Hex Bolt, 3/8" x 1" Lg.<br />
5. * 2127-000-05 Plunger<br />
6. 2127-000-06 Body<br />
7. *+ 2149-500-06 Plunger Seal<br />
8. *+ 2127-100-08 Polyurethane Sleeve<br />
9. *+ 2127-000-09 O-Ring<br />
10. 2127-008-10 Base, 1 1/2"<br />
11. 7027-503-02 Flat Washer, 3/8"<br />
12. *+ 2127-000-12 Ball<br />
13. 2127-000-13 Orifice Indicator Decal<br />
14. 2127-000-14 Cleanout Ball Valve Adder<br />
15. 2401-505 Ball Valve, 3/4" Full Port<br />
16. 3006-105 Street Elbow 90°, 3/4" Galv.<br />
17. 3037-105 Pipe Cap, 3/4" Galv.<br />
* Included In Replacement Part Kit<br />
+ Included In Replacement Part Kit, Seals Only<br />
16<br />
7<br />
17<br />
5<br />
15<br />
*Optional<br />
14<br />
9<br />
2<br />
8<br />
12<br />
9<br />
10<br />
AXXIOM MANUFACTURING, INC.<br />
Control Equipment and Supplies in the Southwest.” 17
CLEMTEX<br />
SENTINEL MEDIA METERING VALVE Page 9<br />
6.5 Sentinel Replacement <strong>Parts</strong>, Figure 8<br />
Replacement <strong>Parts</strong><br />
6.5 Item 6.5 Sentinel Description............................................Stock Sentinel Replacement Replacement <strong>Parts</strong>, <strong>Parts</strong>, Figure Figure 8 8 No.<br />
Item Item 1. Cylinder Description............................................Stock cap .............................................. No. 20512 No.<br />
2. Cap screw, 3/8-NC x 1-1/2" ...................... 03267<br />
3.<br />
1.<br />
Adaptor,<br />
Cylinder cap<br />
1/8"<br />
..............................................<br />
NPT 20512<br />
1. Cylinder cap .............................................. 20512 01940<br />
4.<br />
2.<br />
Piston<br />
Cap screw,<br />
cup .................................................<br />
3/8-NC x 1-1/2" ...................... 03267<br />
2. Cap screw, 3/8-NC x 1-1/2" 03267 20515<br />
3. Adaptor, 1/8" NPT ..................................... 01940<br />
3. 5. Piston, shut-off .......................................... 20494<br />
4.<br />
Adaptor,<br />
Piston<br />
1/8"<br />
cup<br />
NPT<br />
................................................. 01940<br />
20515<br />
4. 6. Spring, 2" OD x 4-1/2" 20600<br />
5. Piston Piston, cup ................................................. shut-off .......................................... 20515 20494<br />
5. 7. Upper body ............................................... 20514<br />
6. Piston, Spring, shut-off 2" OD x 4-1/2" .............................. 20494 20600<br />
6. 8.<br />
7. Spring, Cap<br />
Upper 2" screw, OD body x 4-1/2" 5/16-NC<br />
............................................... x 3/4" ....................... 20600 20514<br />
03151<br />
7. 9.<br />
8. Upper Wear<br />
Cap body screw,<br />
sleeve ............................................... 5/16-NC x 3/4" 20514 03151<br />
20495<br />
8. 10. 9. Cap screw, Seat Wear plate sleeve 5/16-NC .................................................. x 3/4" 03151 20495 20497<br />
9. 11. 10. Wear Metering Seat sleeve plate plate .................................................. and stem<br />
20495 20497<br />
10. 11. Seat plate Metering Standard-use, .................................................. plate and coarser stem than 50-mesh 20497 .... 20499<br />
11. Metering Fine-mesh, Standard-use, plate Urethane, stem coarser than 50-mesh 50-mesh & finer .... 20499 . 21438<br />
12.<br />
Standard-use,<br />
Packing Fine-mesh, gland<br />
coarser Urethane, ...........................................<br />
than 50-mesh & .... finer 20499 . 21438 21021<br />
13. 12. Fine-mesh,<br />
Spring, Packing 5/8" gland Urethane,<br />
ID ........................................... x 1-11/16"<br />
50-mesh & finer . 21438 21021 01982<br />
12.<br />
14. 13.<br />
Packing<br />
Close Spring,<br />
gland<br />
nipple, 5/8"<br />
...........................................<br />
ID 1-1/2" x 1-11/16" schedule ......................... 80...............<br />
21021<br />
01982 01791<br />
13.<br />
15. 14.<br />
Spring,<br />
Inspection Close nipple,<br />
5/8" ID x<br />
plate 1-1/2"<br />
1-11/16"<br />
........................................ schedule 80............... 01791<br />
......................... 01982<br />
02440<br />
16. 15. Cap Inspection screw, plate 5/16-NC ........................................ x 1-1/4" 02440 19509<br />
14. Close nipple, 1-1/2" schedule 80............... 01791<br />
17. 16. Cap screw, 5/16-NC 1/2-NC x 2-1/2" 1-1/4" ...................... 19509 03457<br />
15.<br />
17.<br />
Inspection<br />
Cap screw,<br />
plate<br />
1/2-NC<br />
........................................<br />
x 2-1/2" ......................<br />
02440<br />
03457<br />
16. Cap screw, 5/16-NC x 1-1/4" .................... 19509<br />
17. Cap screw, 1/2-NC x 2-1/2" ...................... 03457<br />
37<br />
38<br />
3<br />
37<br />
37<br />
38 38<br />
3<br />
39<br />
1<br />
4<br />
3<br />
39<br />
30<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
SENTINEL MEDIA METERING VALVE Page 9<br />
Sentinel Valve<br />
25<br />
16<br />
15<br />
8 25<br />
14 16<br />
15 27<br />
8 27<br />
7<br />
25 7<br />
16<br />
15<br />
81<br />
27<br />
4<br />
3<br />
30<br />
6<br />
5<br />
99<br />
Items not called out are are available in 10<br />
in<br />
service kits only.<br />
Refer<br />
Refer<br />
to<br />
to Page<br />
Page<br />
8 for<br />
for<br />
service<br />
service<br />
kits.<br />
kits.<br />
Items not called out are available in<br />
service kits only.<br />
Refer to Page 8 for service kits.<br />
6<br />
5<br />
9<br />
7<br />
10 10<br />
24 24<br />
24<br />
22<br />
18. Nut, 1/2-NC hex head ............................... 03511<br />
19. Metering handle, heavy duty .................... 20498<br />
18. 18. 20. Nut, Nut, Pin, 1/2-NC valve hex handle head ...................................... 03511<br />
20246<br />
19. 19. 21. Metering Close nipple, handle, 1-1/4" heavy .................................. duty 20498<br />
01717<br />
20. 20. 22. Pin, Pin, Wye, valve valve 1-1/4" handle handle standard ...................................... ................................ 20246 20246 01818<br />
21.<br />
21. 23. Close<br />
Close Set nipple,<br />
nipple, screw, 1-1/4"<br />
1-1/4" 1/4-NC ..................................<br />
.................................. SQ. HD. 01717<br />
01717 03080<br />
22.<br />
24.<br />
Wye,<br />
Lower<br />
1-1/4"<br />
body<br />
standard<br />
............................................... 01818<br />
22. Wye, 1-1/4" standard 01818 20511<br />
23.<br />
25.<br />
Set<br />
Flanged<br />
screw, 1/4-NC<br />
adaptor<br />
SQ.<br />
w/ inspection<br />
HD. ......................<br />
opening<br />
03080<br />
23. Set screw, 1/4-NC SQ. HD. ...................... 03080 ... 20513<br />
24. Lower body ............................................... 20511<br />
24. 26. Nut, 3/8-NC hex head 03311<br />
25.<br />
Lower<br />
Flanged<br />
body<br />
adaptor<br />
...............................................<br />
w/ inspection opening ... 20513<br />
20511<br />
25. 27. Nut, 5/16-NC wing .................................... 03213<br />
26. Flanged Nut, 3/8-NC adaptor hex w/ head inspection ............................... opening 03311 20513<br />
26. 28. Flanged adaptor w/o inspection opening . 20522<br />
27. Nut, Nut, 3/8-NC 5/16-NC hex wing head .................................... 03213 03311<br />
27. 28.<br />
29. Nut, Flanged<br />
Hitch 5/16-NC pin.....................................................<br />
adaptor wing w/o inspection opening . 20522 03213 20245<br />
28. 29. 30. Flanged Hitch Petcock...................................................... pin..................................................... adaptor w/o inspection opening . 20245 20522 01993<br />
29. 30. 31. Hitch Petcock...................................................... Gauge pin..................................................... unit 01993 20245 02433<br />
30. 31. 32. Petcock...................................................... Gauge Stud, unit gauge unit ....................................... 02433 01993 02436<br />
31. 32. 33. Gauge Stud, Spacer, gauge unit ................................................ handle unit bolt ................................... 02436 02433 02431<br />
32. 33. 34. Stud, Spacer, Cap gauge screw, handle unit 1/4-NC bolt ....................................... x 1" ............................ 02431 02436 03053<br />
33. 34. 35.<br />
Spacer, Cap Nut, screw, handle<br />
1/4-NC 1/4-NC bolt<br />
wing<br />
................................... x ......................................03113<br />
1" 03053 02431<br />
34. 35. 36.<br />
Cap Nut, Washer,<br />
screw, 1/4-NC 1/4-NC<br />
1/4 wing flat ......................................03113<br />
x<br />
........................................<br />
1" 03053<br />
03116<br />
35.<br />
36. 37.<br />
Nut,<br />
Washer, Connector,<br />
1/4-NC<br />
1/4<br />
wing<br />
flat 1/8” ........................................<br />
......................................03113<br />
brass 03116 01962<br />
37. 38. Connector, Valve, 3-way 1/8” brass ACS switch........................... ............................... 01962 07658<br />
36. Washer, 1/4 flat ........................................ 03116<br />
38. 39. Valve, Breather, 3-way muffler ACS switch........................... 1/8” ................................ 07658 07657<br />
37. Connector, 1/8” brass ............................... 01962<br />
39. Breather, muffler 1/8” ................................ 07657<br />
38. Valve, 3-way ACS switch........................... 07658<br />
39. Breather, muffler 1/8” ................................ 07657<br />
14<br />
14<br />
21 21<br />
22<br />
2122<br />
2<br />
2<br />
26<br />
26<br />
2 17 17<br />
26<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
Figure 8<br />
Figure 8<br />
18 “We stock the most complete line of Corrosion-<br />
18 18<br />
11 11<br />
1812<br />
12<br />
32<br />
32<br />
28<br />
28<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
17<br />
11<br />
32<br />
12<br />
28<br />
13 13<br />
13<br />
31<br />
3133<br />
23<br />
23 34<br />
19<br />
19<br />
20<br />
35<br />
20<br />
35<br />
36 36<br />
29 29<br />
20<br />
35 33<br />
33<br />
36 34<br />
34 29<br />
23<br />
31<br />
19<br />
Figure 8
SENTINEL MEDIA METERING VALVE Page 8<br />
SENTINEL MEDIA METERING VALVE Page 8<br />
SENTINEL MEDIA METERING VALVE Page 8<br />
6.3 Replacement Corpus Christi Valves Branch<br />
SENTINEL Dallas Branch MEDIA METERING (-) Service VALVE kit, lower segment, Figure 7..........22389 Page 8<br />
6.3 Replacement 4750 Westway Valves<br />
4770 Gretna<br />
(-) Service kit, lower segment, Figure 7..........22389<br />
1-800-CLEMTEX 6.3 Replacement P.O. Box 5036 Valves<br />
Dallas, TX 75207 (-) Service<br />
Corrosion<br />
kit, lower<br />
Control<br />
segment, Figure 7..........22389<br />
(-) Sentinel Corpus valve Christi, with TX 78465-5036 attached ACS, (214) standard-use<br />
631-0584<br />
www.clemtex.com (-)<br />
for<br />
Sentinel<br />
abrasives<br />
valve<br />
(361) 882-8282 coarser<br />
with attached<br />
than 50-mesh,<br />
ACS, Fax standard-use<br />
(214) 631-5824 Equipment 22389 and LOWER-SEGMENT Supplies<br />
(-) 6.3 Sentinel Replacement<br />
for abrasives Fax (361) valve 882-6029<br />
1-800-BLAST 97<br />
with inspection<br />
coarser with Valves attached<br />
plate<br />
than<br />
...........................20508<br />
SENTINEL 50-mesh, ACS, standard-use (-) Service<br />
MEDIA METERING VALVE 22389<br />
kit, lower<br />
LOWER-SEGMENT<br />
segment, Figure 7..........22389<br />
SERVICE KIT Page 8<br />
for abrasives with inspection coarser plate than ...........................20508<br />
50-mesh,<br />
22389 SERVICE LOWER-SEGMENT<br />
KIT<br />
(-) Sentinel without inspection opening .................20509<br />
without inspection<br />
valve with<br />
plate<br />
attached<br />
opening ...........................20508<br />
ACS,<br />
.................20509<br />
standard-use<br />
SERVICE KIT<br />
for abrasives Item Qty. Description<br />
Sentinel Continued… without inspection<br />
coarser than<br />
opening<br />
50-mesh,<br />
.................20509 Item Qty. Description 22389 LOWER-SEGMENT<br />
(-) 6.3 Sentinel Replacement valve, Valves w/o attached ACS, standard-use<br />
(-) Sentinel with inspection valve, w/o plate attached ...........................20508<br />
ACS, standard-use (-) Item Service kit, lower segment, Figure 7..........22389<br />
Replacement for abrasives Valves coarser than 50-mesh,<br />
Service 1. Qty. 1 Description<br />
SERVICE KIT<br />
Kits Seat, – rubber<br />
for abrasives without inspection coarser than opening 50-mesh, .................20509<br />
22389 Lower Segment<br />
(-) Sentinel valve, w/o attached ACS, standard-use 1. 1 Seat, rubber<br />
(-) Sentinel with inspection valve with attached plate ............................20608<br />
ACS, standard-use<br />
2. 2 Gasket, seat plate<br />
with inspection plate ............................20608 Item 2. 2 Qty. Gasket, Description<br />
for abrasives coarser than 50-mesh,<br />
1. 1 Seat, rubber seat plate<br />
(-) Sentinel for abrasives without inspection coarser than opening 50-mesh, ..................20609 3. 22389 O-ring, LOWER-SEGMENT<br />
gland, 5/8” ID nom.<br />
without valve, inspection w/o attached opening ACS, ..................20609<br />
standard-use<br />
inspection plate ............................20608<br />
3. 2. 12 O-ring, Gasket, gland, seat 5/8” plate ID nom.<br />
for abrasives with inspection coarser plate than ...........................20508<br />
50-mesh,<br />
4. 1. 4.<br />
2 Gasket, Seat, Gasket, SERVICE rubber shaft<br />
shaft KIT<br />
without without inspection<br />
(-) Sentinel valve w/o attached opening opening<br />
ACS, .................20509<br />
..................20609 3. 1 O-ring, gland, 5/8” ID nom.<br />
fine-mesh<br />
(One is for standard-use [coarse media]<br />
(-) Sentinel inspection valve w/o attached plate ............................20608 2. Gasket,<br />
ACS, fine-mesh<br />
(One is seat for standard-use plate<br />
4. 2 Gasket, shaft<br />
[coarse media]<br />
for Item Qty. Description has a 1-3/8” nominal OD)<br />
for abrasives without inspection 50-mesh opening and finer ..................20609 3. 1 O-ring, has gland, a 1-3/8” 5/8” nominal ID nom. OD)<br />
(-) (-) Sentinel with valve, w/o attached ACS, standard-use<br />
fine-mesh<br />
(One is for standard-use [coarse media]<br />
4. 2 Gasket, (One is for a urethane plate [fine-mesh]<br />
for with inspection<br />
coarser<br />
plate<br />
than<br />
............................21439<br />
50-mesh,<br />
1. 1 Seat,<br />
(One<br />
rubber<br />
is shaft for a urethane plate [fine-mesh]<br />
for abrasives 50-mesh and finer<br />
has a 1-3/8” nominal OD)<br />
(-) Sentinel valve w/o attached ACS, fine-mesh<br />
(One has 1” nominal OD)<br />
............................20608 2. 2 Gasket,<br />
has is<br />
seat<br />
a<br />
plate<br />
1” for nominal standard-use OD) [coarse media]<br />
6.4 5. 1 O-ring, lower body 1” ID<br />
6.4 for Service abrasives<br />
with inspection<br />
without Kits 50-mesh<br />
plate<br />
and<br />
............................21439<br />
(One is for a urethane plate [fine-mesh]<br />
finer<br />
inspection opening ..................20609 3. 5. 1 1 O-ring, O-ring, has<br />
gland, lower a 1-3/8”<br />
5/8” body nominal<br />
ID nom. 1” ID OD)<br />
with inspection plate ............................21439 6. plate, 1-3/4” OD nom.<br />
4. 6. 2 1 Gasket, O-ring, (One<br />
has<br />
shaft Inspection is<br />
a<br />
for<br />
1”<br />
a<br />
nominal<br />
urethane<br />
OD)<br />
plate, 1-3/4” plate [fine-mesh] OD nom.<br />
6.4 Service Kits<br />
5. 1 O-ring,<br />
(-) (-) Service Sentinel kit, valve upper w/o segment, attached ACS, Figure fine-mesh 6 ........22388<br />
has<br />
lower<br />
a 1” nominal<br />
body 1”<br />
OD)<br />
ID<br />
(One is for standard-use [coarse media]<br />
6.4 Service<br />
for abrasives<br />
Kits<br />
5.<br />
6. 1<br />
O-ring,<br />
O-ring,<br />
lower<br />
Inspection<br />
body 1”<br />
plate,<br />
ID<br />
1-3/4” OD nom.<br />
50-mesh and finer<br />
has a 1-3/8” nominal OD)<br />
(-) Service kit, upper segment, Figure 6 ........22388 6. 1<br />
with inspection plate ............................21439<br />
(One<br />
O-ring,<br />
is for<br />
Inspection<br />
a urethane<br />
plate,<br />
plate<br />
1-3/4”<br />
[fine-mesh]<br />
OD nom.<br />
(-) Service 22388 kit, upper UPPER-SEGMENT<br />
segment, Figure 6 ........22388<br />
has a 1” nominal 6 OD) 6<br />
6.4 Service Kits<br />
SERVICE KIT<br />
5. 1 O-ring, lower body 1” ID<br />
Service Kits<br />
22388<br />
– 22388<br />
UPPER-SEGMENT<br />
Upper Segment 6. 1 O-ring, Inspection plate, 6 1-3/4” OD nom.<br />
(-) Item Qty. Service Description 22388 kit, upper<br />
SERVICE UPPER-SEGMENT<br />
segment,<br />
KIT<br />
Figure 6 ........22388<br />
6<br />
SERVICE KIT<br />
Item 1. 1. Qty. 1 Description<br />
Washer, rubber backed<br />
2 2<br />
Item 2. 2. Qty. 1 Description<br />
O-ring, 22388 UPPER-SEGMENT<br />
piston shaft bore, 3/4” ID nom.<br />
6 2<br />
1.<br />
2<br />
3. 3.<br />
1 1<br />
Washer, Gasket, SERVICE cylinder<br />
rubber backed KIT<br />
cap<br />
2<br />
2. 4 4<br />
4.<br />
1. 4. 1 2 O-ring, Washer, U-seal piston rubber shaft backed bore, 3/4” ID nom.<br />
2 2<br />
Item 3. 2. Qty. Description<br />
5. 5. 1 1 Gasket, O-ring, piston inspection cylinder shaft cap<br />
plate bore, 1-3/4” ID OD nom.<br />
nom.<br />
5<br />
2 5<br />
1<br />
4<br />
4. 3. 1<br />
6. 6. 21 1. U-seal Gasket, cylinder<br />
Washer, flanged<br />
rubber backed<br />
adaptor cap<br />
4<br />
2<br />
3<br />
5. 4. 3<br />
7. 7. 12 2. O-ring, U-seal<br />
Roll Roll pin, inspection<br />
piston 1/16”<br />
shaft x 1/2” plate 1-3/4” OD nom.<br />
5<br />
5.<br />
bore, ID nom.<br />
1<br />
6. 2<br />
8. 8. 1 3. Gasket, O-ring, O-ring, inspection<br />
Gasket, Main Main flanged<br />
cylinder body, adaptor plate 2-1/4” 1-3/4”<br />
cap<br />
nom. OD nom.<br />
5<br />
nom.<br />
1<br />
3<br />
7. 6. 4<br />
9.<br />
9. 1 4. 2 Roll Gasket, Gasket, U-seal<br />
pin, 1/16” flanged<br />
seat<br />
seat<br />
plate<br />
plate x 1/2” adaptor<br />
3<br />
10.<br />
10. 8. 7. 1 5. O-ring, Roll Cap O-ring,<br />
Cap pin,<br />
screw,<br />
screw, Main 1/16”<br />
inspection 3/8-NC<br />
3/8-NC body, x 1/2” 2-1/4”<br />
plate<br />
x 2" nom.<br />
2" 1-3/4” OD nom.<br />
5<br />
11. 9. 8. 1 1<br />
11. 6.<br />
2 O-ring, Gasket,<br />
Washer, Gasket,<br />
Washer, Main<br />
flanged<br />
seat 5/16" plate body, flat 2-1/4” nom.<br />
5/16" flat adaptor<br />
10. 9. 3<br />
7.<br />
12 Cap<br />
Roll<br />
Gasket, screw,<br />
pin, 1/16”<br />
seat 3/8-NC plate<br />
x 1/2”<br />
x 2"<br />
Figure 7<br />
11. 10.<br />
8. 1 Washer, O-ring,<br />
Cap screw, 3 Main 5/16" 3/8-NC<br />
body, flat 2-1/4”<br />
x 2"<br />
nom. 5<br />
Figure 7<br />
11. 9.<br />
1<br />
2 Gasket,<br />
Washer,<br />
seat<br />
5/16"<br />
plate<br />
flat<br />
Figure 7<br />
10. 1 Cap screw, 3 3/8-NC x 2" 5<br />
Figure 7<br />
10, 11. 11, 1<br />
Washer, 3 5/16" flat<br />
5<br />
10, 11, 1<br />
6<br />
6<br />
Figure 7<br />
10, 11, 1<br />
3<br />
5<br />
10, 11, 21<br />
6<br />
9<br />
2<br />
6 9 9<br />
10, 11, 1<br />
2<br />
9<br />
4<br />
6 9<br />
2 4<br />
9 9<br />
2 8<br />
9<br />
4<br />
9<br />
84<br />
9<br />
84<br />
87<br />
7<br />
8<br />
7<br />
7<br />
Figure 6<br />
Figure 6<br />
7<br />
Figure 6<br />
Figure © 2008 CLEMCO INDUSTRIES Figure CORP. 6 ! www.clemcoindustries.com ! Manual No. 20951<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
2008 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com ! Manual No. 20951<br />
© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />
Control Equipment and Supplies in the Southwest.” 19
!<br />
CLEMTEX<br />
! !"#$%"&'())*+,' -"./#$'-0.*$%*'1.2&+0' 32442$'1.2&+0!<br />
Houston Office<br />
248 McCarty Dr.<br />
' "#$!%&'()*+!,)-! ! #./0!123*4(+! #..0!5)2*6(! P.O. ! Box 15214 !<br />
! 7-8-!9:;!==>! ! K(;!I=>
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Pneumatic Remote Controls<br />
A)'4! 3'.%,1B)152! 8)5%&!C5D!<br />
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Electric Remote Controls<br />
A)'4! 3'.%,1B)152! 8)5%&!C5D!<br />
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1<br />
3<br />
2<br />
18<br />
8<br />
4<br />
5<br />
6<br />
9<br />
12<br />
10<br />
11<br />
17<br />
13 14 15<br />
7<br />
16<br />
1<br />
8<br />
2<br />
10<br />
11<br />
3<br />
8<br />
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17<br />
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5<br />
12<br />
13 14<br />
6<br />
7<br />
15 16<br />
Control Equipment and Supplies in the Southwest.” 21
CLEMTEX<br />
ITEM NO. PART NUMBER DESCRIPTION QTY.<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
1 CLCPV2 Pinch Valve: CLCPV Cylinder 1<br />
A)'4! 2 3'.%,1B)152! CLCPV7 Base8)5%&!C5D!<br />
1<br />
!<br />
E; 3 X*#+.3'/ CLCPV5 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Piston XLX\b=! 1<br />
=; 4 "$,';;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV6 Bolt Cylinder XLX\bP! 2<br />
>; 5 \+,)4.;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV4 U-Cup Seal XLX\bA! 1<br />
; 6 "4#)!X*#+.3'/;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV3 O-Ring XLX\b@! 1<br />
A; 7 h5X(2!Q'$# CLCPV9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Bolt XLX\b! 2<br />
@; N5S+.0;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; XLX\b>!<br />
P; "4#) ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; XLX\bZ!<br />
1<br />
6<br />
5<br />
3<br />
4<br />
2<br />
7<br />
22 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Combo-Micro Schmidt Valve 3.5-10 Pneumatic cf Blast Pot Controls<br />
3.5 - 10 cu. ft Vessels<br />
26<br />
2<br />
4<br />
5<br />
6<br />
7<br />
3<br />
8<br />
9<br />
3<br />
27<br />
1<br />
10<br />
3<br />
11<br />
12<br />
13<br />
14<br />
1" Piping with Combo-Micro Valve<br />
No. Part. No. Description<br />
1. See page 3 Pressure Vessel<br />
2. 3014-007 Plug, 1 1/4"<br />
3. 3029-007-11 Nipple, 1 1/4" x 3"<br />
4. 3011-007 Tee, 1 1/4"<br />
5. 3029-007-99 Nipple, 1 1/4" x close<br />
6. 4115-005 Blowdown Hose Assembly, 3/4" x 18"<br />
4215-405 Nozzle Holder<br />
4104-005 Blast Hose (per foot)<br />
7. 2223-000 Combo Valve (See page 15)<br />
8. 2014-300 Breather Vent, 1/8"<br />
9. 4203-500-00 90° Swivel, 1/8" x 1/8"<br />
10. 4203-502-02 90° Swivel, 1/4" x 1/4"<br />
11. 3006-007 90° Street Elbow, 1 1/4"<br />
12. 3013-007-06 Tee, 1 1/4" x 1"<br />
13. 3029-006-99 Nipple, 1" x close<br />
14. 2401-506 Ball Valve, 1" full port<br />
15. 3029-006-99 Nipple, 1" x close<br />
4205-106 Swivel Insert, 1" with gasket<br />
4205-106-99 Gasket<br />
16. 4228-508 Bandit Clamp<br />
17. 4102-006 Air Hose, 1" (per foot)<br />
18. 3029-006-99 Nipple, 1" x close<br />
4205-106 Swivel Insert, 1" with gasket<br />
4205-106-99 Gasket<br />
19. 2125-106 Micro Valve, 1" (See page 14)<br />
20. 4214-108-01 Blast Hose Coupling with gasket<br />
4214-999 Gasket<br />
21. 2401-502 Ball Valve, 1/4" full port<br />
22. 3031-312-02 Hex Nipple, 1/4" x 1/4"<br />
23. 1200-006 Moisture Separator, 1"<br />
24. (Not Required)<br />
25. 4208-106 Crowfoot, 1" 2-lug male with gasket<br />
4209-999 Gasket<br />
26. 2263-000 Deadman, pneumatic (See page 16)<br />
27. 4100-501 Twinline Hose Assembly, 55 ft<br />
4100-701 Twinline Hose Assembly, 110 ft<br />
25<br />
24<br />
5<br />
19<br />
20<br />
14<br />
23<br />
18 16<br />
21<br />
22<br />
15<br />
16<br />
17<br />
1 1/4" Piping with Combo-Micro Valve<br />
No. Part. No. Description<br />
1. See page 3 Pressure Vessel<br />
2. 3014-007 Plug, 1 1/4"<br />
3. 3029-007-11 Nipple, 1 1/4" x 3"<br />
4. 3011-007 Tee, 1 1/4"<br />
5. 3029-007-99 Nipple, 1 1/4" x close<br />
6. 4115-005 Blowdown Hose Assembly, 3/4" x 18"<br />
4215-405 Nozzle Holder<br />
4104-005 Blast Hose (per foot)<br />
7. 2223-000 Combo Valve (See page 15)<br />
8. 2014-300 Breather Vent, 1/8"<br />
9. 4203-500-00 90° Swivel, 1/8" x 1/8"<br />
10. 4203-502-02 90° Swivel, 1/4" x 1/4"<br />
11. 3006-007 90° Street Elbow, 1 1/4"<br />
12. 3011-007 Tee, 1 1/4"<br />
13. 3029-007-99 Nipple, 1 1/4" x close<br />
14. 2401-507 Ball Valve, 1 1/4" full port<br />
15. 3029-007-99 Nipple, 1 1/4" x close<br />
4205-107 Swivel Insert, 1 1/4" with gasket<br />
4205-107-99 Gasket<br />
16. 4228-509 Bandit Clamp<br />
17. 4102-007 Air Hose, 1 1/4" (per foot)<br />
18. 3029-007-99 Nipple, 1 1/4" x close<br />
4205-107 Swivel Insert, 1 1/4" with gasket<br />
4205-107-99 Gasket<br />
19. 2125-107 Micro Valve, 1 1/4" (See page 14)<br />
20. 4214-108-01 Blast Hose Coupling with gasket<br />
4214-999 Gasket<br />
21. 2401-502 Ball Valve, 1/4" full port<br />
22. 3031-312-02 Hex Nipple, 1/4" x 1/4"<br />
23. 1200-007 Moisture Separator, 1 1/4"<br />
24. 3029-007-99 Nipple, 1 1/4" x close<br />
25. 4211-107 Crowfoot, 1 1/4" 4-lug with gasket<br />
4211-999 Gasket<br />
26. 2263-000 Deadman, pneumatic (See page 16)<br />
27. 4100-501 Twinline Hose Assembly, 55 ft<br />
4100-701 Twinline Hose Assembly, 110 ft<br />
5<br />
Control Equipment and Supplies in the Southwest.” 23
CLEMTEX<br />
Thompson Valve Large Bore<br />
Thompson Valve Large Bore<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
2149-507 1 1/4" Valve With Tungsten Carbide Sleeve<br />
2149-508 1 1/2" Valve With Tungsten Carbide Sleeve<br />
2149-509 2" Valve With Tungsten Carbide Sleeve<br />
No. Part No. Description<br />
2149-500-99 Replacement Part Kit With Tungsten Carbide Sleeve<br />
1. 2149-000-01 Knob<br />
2. 2149-000-02 Cap<br />
3. 2149-000-19 Bump Ring<br />
4. 2149-000-03 Spring<br />
5. 2149-000-08 Nut<br />
6. * 2149-000-04 Piston Seal<br />
7. 2149-500-05 Piston<br />
8. * 2149-500-07 Tungsten Carbide Plunger<br />
9. 2149-500-09 Cylinder<br />
10. * 2149-500-06 Plunger Seal<br />
11. * 2149-500-13 Tungsten Carbide Sleeve<br />
12. * 2149-500-10 Seat<br />
13. * 2149-500-14 Insert<br />
14. * 2149-500-18 O-Ring<br />
15. 2149-500-11 Base<br />
16. 7010-507-54 Bolt<br />
17. 2149-507-16 Pipe Nipple, 1 1/4" x 8"<br />
2149-508-16 Pipe Nipple, 1 1/2" x 8"<br />
2149-009-15 Pipe Nipple, 2" x 8"<br />
* Included In Replacement Part Kit For Tungsten Carbide Sleeve<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
16<br />
14<br />
13<br />
15<br />
16<br />
17<br />
24 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
No. Part No. Description<br />
2152-000-99 Replacement Part Kit With Tungsten Carbide Sleeve<br />
1. 2152-000-01 Knob<br />
2. 2152-000-17 Breather Vent<br />
3. 2152-000-12 Spring Retainer<br />
4. * 2152-000-18 O-Ring<br />
5. 7027-503-02 Washer<br />
6. 7010-507-07 Hex Bolt, 3/8" UNC x 1-1/4" Lg.<br />
7. 2152-000-02 Cap Plate<br />
8. * 2152-000-16 Cap Gasket<br />
10. 2152-000-25 Vibration Disc<br />
11. 2152-000-03 Spring<br />
12. 2149-000-08 Nut<br />
13. * 2149-000-04 Piston Seal<br />
14. 2152-000-05 Piston<br />
15. * 2152-000-07 Tungsten Carbide Plunger<br />
16. 2152-000-09 Cylinder<br />
17. * 2152-000-06 Plunger Seal, 1-req'd (Purple Urethane)<br />
18. * 2152-000-06 Plunger Seal, 2-req'd (Purple Urethane)<br />
19. 2152-000-14 Body<br />
20. * 2152-000-10 Seat<br />
21. 2152-000-15 Base, 1 1/4" NPT<br />
22. 7010-507-95 Hex Bolt, 3/8" UNC x 4 3/4" Lg.<br />
23. 3014-506 Plug<br />
24. * 2152-000-21 O-Ring<br />
25. * 2152-000-13 Tungsten Carbide Sleeve<br />
26. 2149-000-16 Sleeve Pin<br />
* Included In Replacement Part Kit For Tungsten Carbide Sleeve<br />
Thompson II Valve: 2152-007<br />
5<br />
15<br />
14<br />
13<br />
12<br />
11<br />
10<br />
8<br />
7<br />
6<br />
4<br />
3<br />
2<br />
1<br />
18<br />
16<br />
25<br />
24<br />
23<br />
19<br />
17<br />
17<br />
20<br />
21<br />
26<br />
18<br />
24<br />
25<br />
20<br />
5<br />
22<br />
SC H M I D T<br />
Control Equipment and Supplies in the Southwest.” 25
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Internal Diameter Blast Equipment<br />
Heavy Duty Spinblast Tool: SB-636-B<br />
23<br />
22<br />
21<br />
20<br />
17<br />
CLEMCO PART ITEM CLEMTEX<br />
NO. # PART NO.<br />
DESCRIPTION QTY.<br />
25100 1 CIB-3660-1 Blast Head 1<br />
25102 2 CIB-3660-3 Bushing, Main Body 1<br />
25101 3 CIB-3660-2 Lock Ring, Blast Head 1<br />
25103 4 CIB-3660-4 Lock Ring, Bushing 1<br />
**25104 5 CIB-3660-5 Packing Gasket, Gland 3<br />
25105 6 CIB-3660-9 Seal Gland 1<br />
**25106 7 CIB-3660-6 Seal 1<br />
**25107 8 CIB-3660-7 O-Ring, Gland, Outer 2<br />
**25108 9 CIB-3660-8 O-Ring, Gland, Inner 2<br />
**25109 10 CIB-3660-10 Lock Ring 2<br />
**25110 11 CIB-3660-11 Bearing 2<br />
25111 12 CIB-3660-12 Spacer Sleeve 1<br />
25112 13 CIB-3660-13 Body 1<br />
25113 14 CIB-3660-14 Tube 1<br />
***25114 15 CIB-3660-15 Air Motor & Gear Reducer Assy 1<br />
25115 16 CIB-3660-SPRKT Sprocket 1<br />
25116 17 CIB-3660-17 Mounts, Air Motor 1<br />
*See Note 18 *See Note Nozzle (*See Note) 2<br />
25117 19 CIB-3660-CA H. D. Centering Carriage 1<br />
20 CPS-14x90 Street Elbox, 1/4" x 90, Brass 2<br />
21 CPS-14 Nipple, 1/4" x Close 2<br />
22 CPS-14x6 Nipple, 1/4" x 6" 1<br />
23 CIB-3660-MT Moisture Trap, 1/4" 1<br />
25118 24 CIB-3660-NE Nozzle Extension 2<br />
25 CIB-3660-KW Spanner Wrench 1<br />
26 CIB-3660-NGG Gear Guard, Nylon 1<br />
21<br />
15<br />
16<br />
26<br />
11<br />
*Note: Specify Blast Nozzle Size<br />
CSD01387 3/8" Venturi Nozzle<br />
CSD01388 7/16" Venturi Nozzle<br />
CSD01389 1/2" Venturi Nozzle<br />
**Note: <strong>Parts</strong>Available in Spare<br />
<strong>Parts</strong> Kit<br />
***Note: Air Motor Kit P/N 25119<br />
Available in Spare <strong>Parts</strong> Kit<br />
13<br />
25<br />
14<br />
10<br />
12<br />
11<br />
10<br />
6<br />
9<br />
8<br />
19<br />
7<br />
5<br />
4<br />
24<br />
18<br />
3<br />
2<br />
24<br />
1<br />
18<br />
26 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Spinblast Tool: SB-636-A<br />
19<br />
Operational and Maintenance<br />
videos are available.<br />
21<br />
18<br />
15<br />
16<br />
13<br />
ITEM NO. PART NO. DESCRIPTION QTY.<br />
1 SB63612 Main Body 1<br />
2 SB6366 Sealed Bearing 2<br />
3<br />
4<br />
**SB6365<br />
**SB6364<br />
Tube<br />
Brake with Lining<br />
1<br />
1<br />
5 - - - Break Pin 1<br />
6 - - - Brake Pin Set Screw 1<br />
7 **SB6365-1 Bearing Lock Ring 1<br />
8 SB6362 Brake Housing 1<br />
9 - - - Break Housing Set Screw 1<br />
10<br />
11<br />
**SB6361<br />
*SB636--<br />
Nozzle Head<br />
Tungsten Lined Nozzle<br />
1<br />
2<br />
12 **SB6361-1 1 in. Plug 1<br />
13 SB6368 Bearing Seal 1<br />
14<br />
15<br />
**SB6368-1<br />
**SB6369-1<br />
Leather Dust Seal<br />
Tungsten Washer<br />
1<br />
1<br />
16 SB63612-1 Seal Retainer 1<br />
17 SB6369 Rear End Plate 1<br />
18 SB63611 Locking Nut 1<br />
19 **SB63610 Nipple Rubber Lined 1<br />
20 - - - Screw, 10-24 x 1 in. 4<br />
21 - - - Screw, 10-24 x 1.5 in. 4<br />
22 - - - Screw, 10-24 x 2.25 in. 4<br />
7<br />
2<br />
1<br />
*Note: Specify Nozzle<br />
-SB63613 Nozzle 1/4" Orf. x 1 3/4"<br />
-SB63614 Nozzle 5/16" Orf. x 1 3/4"<br />
-SB63615 Nozzle 5/16" Orf. x 3"<br />
-SB63616 Nozzle 3/8" Orf. x 1 3/4"<br />
-SB63617 Nozzle 3/8" Orf. x 3"<br />
**Note: <strong>Parts</strong> Available in Sparte <strong>Parts</strong><br />
Kit P/N SB636C<br />
17<br />
6<br />
14<br />
20<br />
9<br />
8<br />
11<br />
3<br />
10<br />
4<br />
5<br />
12<br />
22<br />
Control Equipment and Supplies in the Southwest.” 27
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Holloblast Tool: HBS01076<br />
2<br />
1<br />
5<br />
Item<br />
No.<br />
Part No. Description Qty.<br />
1 HBS01079 Tool Holder 1<br />
2 HBS01094 Rear Gasket, Stem Support 2<br />
3 HBS01095 Coupling 1<br />
4 HBS01080 Stem Support Assy. (incl. HBS01086) 1<br />
5 HBS01086 Throat Rod and Tip 1<br />
6 HBS01093 Front Gasket, Stem Support 1<br />
7 HBN01406* Nozzle, 1/2" orf. 1<br />
8 HBS01097 O-Ring 1<br />
9 HBS01096 Washer, Brass 3<br />
10 HBS01084** Throat Sleeve, Long, Tungsten Carbide 1<br />
11 HBS01085** Throat Sleeve, Short, Tungsten Carbide 1<br />
12 HBS01078*** Deflection Tip, Tungsten Carbide 1<br />
13 HBS01089 Tip Holding Nut 1<br />
14 HBS01090 Tip Protection Sleeve 1<br />
15 HBS01092 Knurled Lock Nut 1<br />
16 HBC01124 Centering Carriage, 3-5 in. Pipe 1<br />
17 HBC01131 Centering Carriage, 5-12 in. Pipe 1<br />
*Note: Also available: HBN01407 Nozzle, 5/8" orf.<br />
**Note: Also available in Boron Carbide<br />
P/N 20969<br />
***Note: Also Available in Boron Carbide<br />
P/N 20968<br />
3<br />
4<br />
6<br />
7<br />
2<br />
17<br />
8<br />
16<br />
9<br />
10<br />
9<br />
11<br />
9<br />
13<br />
14<br />
12<br />
15<br />
28 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Holloblast Junior: HBJ01098<br />
Item No. Part No. Description Qty.<br />
1 HBJ01102 Stem Support Assy 1<br />
2 - - - Pipe Lance (Customer to Furnish) 1<br />
3 HBJ01100 Deflection Tip, Tungsten Carbide 1<br />
4 HBJ01101 Body 1<br />
5 HBJ01105 Stem Sleeve, Tungsten Carbide 2<br />
6 HBJ01108 Throat Rod Nut 1<br />
7 HBJ01109 Retaining Snap Ring 1<br />
8 HBJ01111 Knurled Lock Nut 1<br />
9 HBJ01112 Coupling 1<br />
10 HBJ01113 Nozzle, 9/32" orf., Tungsten Carbide 1<br />
11 HBJ01115 Reducer, Tungsten Carbide Lined 1<br />
12 HBJ01162 Throat Rod and Tip Assy. 1<br />
13 HBJ08977 O-Ring 1<br />
11<br />
2<br />
14 HBJ01117 Centering Carriage, 1 in. Pipe 2<br />
15 HBJ01118 Centering Carriage, 1 1/4 in. Pipe 2<br />
16 HBJ01119 Centering Carriage, 1 1/2 in. Pipe 2<br />
17 HBJ01120 Centering Carriage, 2 in. Pipe 2<br />
18 HBJ01114 Centering Carriage Set 1<br />
9<br />
8<br />
12<br />
1<br />
13<br />
5<br />
5<br />
17<br />
17<br />
10<br />
3<br />
16<br />
16<br />
15<br />
15<br />
4<br />
7<br />
18<br />
14<br />
14<br />
6<br />
Control Equipment and Supplies in the Southwest.” 29
CLEMTEX<br />
APOLLO HIGH PRESSURE SUPPLIED-AIR RESPIRATOR Page 17<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
HELMET MODEL 600<br />
APOLLO HIGH PRESSURE SUPPLIED-AIR RESPIRATOR Page 17<br />
Respiratory Equipment<br />
HELMET MODEL 600<br />
10.5 Respirator Replacement APOLLO Clemco <strong>Parts</strong>, Figure HIGH Apollo PRESSURE 8 Hood SUPPLIED-AIR 17. Handle (Red) strap RESPIRATOR ............................................. Page 17 03623<br />
HELMET MODEL 18. 600 Cape attachment band ............................. 23801<br />
10.5 Item Respirator Description Replacement <strong>Parts</strong>, Figure 8 Stock No. 17. 19. Handle Outer strap lens, ............................................. .015", rectangular 03623<br />
18. Cape package attachment of 25 band ........................................ 23801 24005<br />
Item 1. Description Constant-flow 10.5 Respirator connector, Replacement HP (alternate), <strong>Parts</strong>, Stock Figure No. 8 19. 20. 17. Outer Cape, Handle lens, grey, .015", strap includes ............................................. rectangular item 23 03623818<br />
without belt ............................................ 21415 21. 18.<br />
package Breathing Cape attachment<br />
of 25 tube ........................................ assembly band w/ (2) item 2224005<br />
23801 ... 22811<br />
2. Belt, Item 2" web Description with buckle ............................ 04430 Stock No. 22. 19. O-ring, Outer lens, 7/8" .015", OD, 2 rectangular<br />
1. Constant-flow connector, HP (alternate),<br />
20. Cape, grey, includes item required 23 ....................... 23818 22815<br />
package of 25 ........................................ 24005<br />
3. without Respirator hose, 3/8" x 25 ft. (alternate),<br />
23. Inner collar ................................................ 08740<br />
1. belt Constant-flow ............................................ connector, HP (alternate), 21415 21. 20. Breathing Cape, tube grey, assembly includes item w/ (2) 23 .................... item 22 22811 23818<br />
2. Belt, 2" includes web with without items buckle 6 belt and ............................................ 7............................ 04430 04397 2141522. 24. 21. O-ring, Latch Breathing 7/8" kit, OD, window tube 2 required assembly frame ....................... w/ (2) item 22 ... 22815 22811<br />
3. 4. Respirator Respirator 2. hose, Belt, hose, 3/8" 2" web 3/8" x 25 with x ft. 50 buckle (alternate), ft. (alternate), ............................ 0443023. 22. Inner O-ring, collar includes 7/8" ................................................ base, OD, 2 screws required and nuts ............ 08740 22815 24006<br />
includes includes 3. items Respirator Items 6 and 6 hose, and 7............................ 73/8" x 25 ft. (alternate), 04397 04415 24. 25. 23. Latch Inlet Inner kit, fitting, window collar breathing ................................................ frame tube 08740 23804<br />
4. 5. Respirator Respirator hose, includes hose, 3/8" 3/8" x items 50 x ft. 100 6 (alternate),<br />
and ft. 7............................ (alternate), 04397 26. 24. includes Chin Latch strap kit, base, window holder screws frame kit (2 and w/ nuts fasteners) .................. 24006 24008<br />
includes includes 4. Items Respirator items 6 and 6 hose, and 7 73/8" ........................... x 50 ft. (alternate), 04415 04398 25. 27. Inlet Partition, fitting, includes breathing air base, baffle screws tube ..................................... and nuts 23804 24006 23811<br />
5. 6. Respirator Adaptor, hose, 3/8" includes<br />
3/8" hose Items<br />
x to 100 3/86 ft. NPT and 7<br />
(alternate),<br />
.......................... 00022 04415 28. 25. Clips, Inlet fitting, suspension breathing (pack tube of ........................ 4) .................... 23804<br />
26. Chin strap holder kit (2 w/ fasteners) 24008 24773<br />
7. includes Union,<br />
5.<br />
items 3/8"<br />
Respirator<br />
hose 6 and to<br />
hose,<br />
73/8" 3/8"<br />
........................... hose<br />
x 100<br />
...................<br />
ft. (alternate),<br />
04398 01020 29.<br />
26.<br />
Sweatband,<br />
Chin strap holder<br />
used<br />
kit<br />
with<br />
(2 w/<br />
item<br />
fasteners)<br />
30................... 24008<br />
23817<br />
includes items 6 and 7 ........................... 04398<br />
27.<br />
27.<br />
Partition,<br />
Partition,<br />
air baffle<br />
air baffle<br />
.....................................<br />
.....................................<br />
23811<br />
23811<br />
6. 8. Adaptor, Disconnect, 3/8" hose 1/4 to NPT 3/8 female NPT ..................... 00022 00025 30. Web suspension with sweatband<br />
6. Adaptor, 3/8" hose to 3/8 NPT .................. 0002228. 28. Clips, Clips, suspension suspension (pack (pack of 4) of 4) .................... 24773<br />
7. 9. Union, Adaptor, 3/8" 7. hose Union, 3/8" to hose 3/8" to hose 1/4 to NPT ................... 3/8" hose .................. ................... 01020 01019 0102029. 29. Sweatband, Sweatband, (alternate) used used .............................................. with with item item 30................... 23817 23802<br />
8. 10. Disconnect, Acoustical 8. 1/4 Disconnect, foam NPT kit, female 1/4 both NPT ..................... sides female ..................... 00025 0002530. 31. 30. Web DLX Web padded suspension suspension with with sweatband kit (alternate)<br />
9. Adaptor, Not 9. 3/8" used Adaptor, hose with padded 3/8" 1/4 hose NPT suspension to .................. 1/4 NPT .................. 01019 04369 01019 (alternate) includes (alternate) items .............................................. 27 and 32 thru 36 .......... 23802 25189<br />
10. 11. Acoustical Gasket, 10. foam window Acoustical kit, both ........................................ foam sides kit, both sides 23819 31. 32. 31. DLX Pad, padded DLX top padded ....................................................25181<br />
suspension kit kit (alternate)<br />
12. Not Inner used lens, with<br />
Not .040", padded<br />
used package with<br />
suspension<br />
padded of 5 suspension ................. 04369<br />
........ 04367 04369 33. includes Suspension includes<br />
items<br />
items web 27 and<br />
27 ........................................ and<br />
32<br />
32<br />
thru<br />
thru<br />
36<br />
36 25189 25184<br />
11. 13. Gasket, Outer 11.<br />
window lens, Gasket, .0075", window<br />
........................................ perf’ed, ........................................ pack of 25 23819<br />
04361 23819<br />
32. 34. 32.<br />
Pad, Pad, Pad,<br />
top middle top ....................................................25181<br />
....................................................25181<br />
25182<br />
12. Inner lens, .040", package of 5 ................. 04367 33. Suspension web ........................................ 25184<br />
12. 14. Inner Intermediate lens, .040", lens, package .020", of 5 ................. 04367 33. 35. Suspension Pad, side<br />
13. Outer lens, .0075", perf’ed, pack of 25 ..... 04361 34. Pad, middle web ............................................... ........................................ 25184 25182<br />
13. Outer package lens, .0075", of 5 perf’ed, .......................................... pack of 25 04361 24943 34. Pad, middle black &............................................... grey fits most head sizes........... 25182 25183<br />
14. Intermediate lens, .020",<br />
35. Pad, side<br />
14. Intermediate package lens, package of 25 .020", ........................................ of 5 .......................................... 04373 2494335. Pad, side black black & blue grey fits for most smaller head head sizes........... sizes........ 25183 25187<br />
15. package Window of frame 5 package .......................................... assembly of 25 ........................... 24943 24012 04373 36. black Hook-fastener black & grey & blue fits most for tape, smaller head 1" adhesive head sizes........... backed, 25183 25187<br />
16. package Chin 15. strap of Window 25 ................................................. frame assembly 04373 04460 24012 36. black Hook-fastener 3-ft. & blue used, for specify smaller tape, 1" feet adhesive head required sizes........ backed, ............. 25187 25185<br />
15. Window 16. frame Chin assembly strap ................................................. 24012 0446036. Hook-fastener 3-ft. used, tape, specify 1" adhesive feet required backed, ............. 25185<br />
16. Chin strap ................................................. 04460<br />
3-ft. used, specify feet required ............. 25185<br />
31<br />
31<br />
33<br />
32<br />
33 34<br />
31<br />
3435<br />
32<br />
35<br />
33<br />
34<br />
32<br />
35<br />
36 2 18<br />
36<br />
18<br />
Alternate<br />
36<br />
DLX Padded<br />
Alternate Suspension<br />
DLX Padded<br />
Suspension<br />
Alternate<br />
DLX Padded<br />
Suspension<br />
Some items are rotated for clarity<br />
Some items are rotated for clarity<br />
2<br />
15<br />
15<br />
19<br />
2<br />
18<br />
13 14 12 11<br />
17<br />
15 13 14 12 11<br />
17<br />
13<br />
19<br />
19<br />
29<br />
14 12 11<br />
17<br />
30 30<br />
29<br />
29 27<br />
20<br />
30<br />
Some items are rotated for clarity<br />
30 “We stock the most complete line of Corrosion-<br />
24 24<br />
21<br />
21<br />
22<br />
© 2009 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 23930<br />
20<br />
28<br />
16 20<br />
27 27<br />
28<br />
28<br />
16<br />
16<br />
24<br />
8<br />
9<br />
26<br />
9<br />
8<br />
9<br />
26<br />
26<br />
25 25<br />
25<br />
22<br />
22<br />
22<br />
21 22<br />
© 2009 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 23930<br />
8<br />
22<br />
2<br />
1<br />
10<br />
2<br />
1 2<br />
10<br />
10<br />
1<br />
3, 4, 5<br />
3, 4, 5<br />
6 7<br />
3, 4, 5<br />
7<br />
6<br />
7<br />
6<br />
Figure 8<br />
Figure 8<br />
Figure 8
! Users detect any objectionable odors.<br />
(-) CPF-20 air filter assembly .........................03578<br />
objectionable odors.<br />
(-) CPF-20 air filter assembly .........................03578<br />
to pass ! The moisture filter through begins to the pass moisture through the<br />
outlets. 7.0 REPLACEMENT PARTS 7.1 Common <strong>Parts</strong>, Figure 7.1 5 Common <strong>Parts</strong>, Figure 5<br />
re nears ! the The lowest outlet pressure Corpus Christi for nears the lowest pressure<br />
Branch<br />
Dallas Branch<br />
for<br />
idge. which Item the Description respirators 4750 Westway are approved. 4770 Gretna<br />
Item Description Stock No.<br />
ors Stock No.<br />
1-800-CLEMTEX<br />
are approved.<br />
Item Description Stock No.<br />
P.O. Box 5036<br />
Dallas, TX 75207<br />
Corrosion Control<br />
nths.<br />
Corpus Christi, TX 78465-5036 (214) 631-0584<br />
www.clemtex.com<br />
6.2.2 (-) Before CPF-80 replacing (361) air 882-8282 filter the assembly cartridge,<br />
1. .........................03527<br />
always<br />
Cartridge,<br />
Fax drain<br />
CPF<br />
(214) 631-5824 the<br />
filter ...................................03547<br />
1.<br />
Equipment<br />
Cartridge, CPF<br />
and<br />
filter<br />
Supplies<br />
...................................03547<br />
ing the cartridge, always drain the<br />
(-) CPF-20 Fax air (361) filter 882-6029 assembly .........................03578<br />
1-800-BLAST 97<br />
filter through the petcock and leave<br />
2.<br />
the drain<br />
Cap<br />
open.<br />
screw,<br />
Shut<br />
3/8-NC x 1" 2. hex head Cap screw, .............03252 3/8-NC x 1" hex head .............03252<br />
ck and leave the drain open. Shut<br />
the off the compressed air supply to the<br />
3.<br />
filter.<br />
Washer,<br />
Make<br />
1-1/4"<br />
sure<br />
OD ....................................03310<br />
3. Washer, 1-1/4" OD ....................................03310<br />
ir supply to the filter. Make sure<br />
petcock 7.1 no Common longer exhausts <strong>Parts</strong>, Figure air and<br />
4. 5 that<br />
Nut,<br />
the<br />
3/8-NC<br />
pressure<br />
...............................................03311<br />
4. Nut, 3/8-NC ...............................................03311<br />
hausts air and that the pressure<br />
CPF 20/80 Particulate Air Filter<br />
e for gauge reads zero.<br />
5. Petcock, 1/4" .............................................01993<br />
5. Petcock, 1/4" .............................................01993<br />
Item Description 6. Mounting Stock bracket No. .......................................03557<br />
6. Mounting bracket .......................................03557<br />
6.2.3 Remove the four nuts that hold<br />
7.<br />
cap<br />
Plug,<br />
in place<br />
1" NPT...............................................03532<br />
7. Plug, 1" NPT...............................................03532<br />
our nuts that and<br />
1.<br />
hold cap<br />
Cartridge,<br />
in place<br />
CPF<br />
and<br />
filter ...................................03547<br />
n the lift the cap. Install the new cartridge<br />
8.<br />
with<br />
Washer,<br />
the<br />
1/2"<br />
arrow<br />
SAE flat 8. ................................03515<br />
Washer, 1/2" SAE flat ................................03515<br />
he new cartridge<br />
2. Cap<br />
with<br />
screw,<br />
the arrow<br />
3/8-NC x 1" hex head .............03252<br />
Shut pointing up. Inspect the cap gasket<br />
9.<br />
and<br />
Nut,<br />
o-ring<br />
1/2-NC<br />
and<br />
...............................................03511<br />
9. Nut, 1/2-NC ...............................................03511<br />
the cap gasket<br />
3.<br />
and<br />
Washer,<br />
o-ring<br />
1-1/4"<br />
and<br />
OD ....................................03310 10. Gasket, filter top ........................................03559<br />
sure replace them as needed.<br />
10. Gasket, filter top ........................................03559<br />
ed.<br />
4. Nut, 3/8-NC ...............................................03311<br />
11. Washer, 3/8" lock ......................................03318<br />
11. Washer, 3/8" lock ......................................03318<br />
sure<br />
5. Petcock, 1/4" .............................................01993 12. Stud, 1/2-NC x 2" .......................................03545<br />
6.3 Cartridge Replacement Record<br />
12. Stud, 1/2-NC x 2" .......................................03545<br />
placement Record<br />
6. Mounting bracket .......................................03557<br />
13. Handle strap ..............................................03623<br />
13. Handle strap ..............................................03623<br />
7. Plug, 1" NPT...............................................03532 14. O-ring, cap .................................................03561<br />
and 6.3.1 Use the chart in Figure<br />
14.<br />
4 to<br />
O-ring,<br />
rt in Figure maintain<br />
cap .................................................03561<br />
an<br />
8.<br />
4 to<br />
Washer,<br />
maintain<br />
1/2"<br />
an<br />
SAE flat ................................03515<br />
ilter rrow cartridge accurate record of filter cartridge replacement dates.<br />
9. replacement Nut, 1/2-NC dates. ...............................................03511<br />
and Replace the filter cartridge at least every three months<br />
10<br />
tridge at least 10. every Gasket, three months<br />
10<br />
filter top ........................................03559<br />
replacement with a genuine Clemco replacement filter cartridge.<br />
11. filter Washer, cartridge. 3/8" lock ......................................03318<br />
9<br />
14<br />
9<br />
14<br />
12. Stud, 1/2-NC x 2" .......................................03545<br />
ge Replacement 13. Filter Record Handle Cartridge strap Replacement ..............................................03623<br />
Record<br />
1<br />
1<br />
13<br />
lled: Date 14. originally O-ring, Installed: cap .................................................03561<br />
8<br />
13<br />
8<br />
an<br />
ates.<br />
Replacement Date of Replacement Due Date Date of Replacement 12<br />
12<br />
nths<br />
10<br />
9<br />
14<br />
7<br />
7<br />
1<br />
13<br />
8<br />
nt<br />
12<br />
2<br />
2<br />
3<br />
3<br />
7<br />
5<br />
5<br />
2<br />
3<br />
6<br />
6<br />
5<br />
Figure 4<br />
Figure 4<br />
6<br />
11<br />
4<br />
Figure 5<br />
11<br />
4<br />
Figure 5<br />
e © 42007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />
11<br />
4<br />
© 2007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />
Figure 5<br />
RP ! www.clemcoindustries.com ! Manual No. 04143<br />
Control Equipment and Supplies in the Southwest.” 31
CPF 20/80 PARTICULATE AIR FILTER Page 7<br />
CPF 20/80 PARTICULATE AIR FILTER Page 7<br />
CLEMTEX<br />
CPF 20/80 PARTICULATE AIR FILTER Page 7<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
7.2 CPF-20 Cap, Figure 6 CPF 20/80 PARTICULATE 7.3 AIR CPF-80 FILTER Cap, Figure 7<br />
Page 7<br />
7.2 CPF-20 Cap, Figure 6<br />
7.3 CPF-80 Cap, Figure 7<br />
Item Description Stock No. Item Description Stock No.<br />
Item 7.2 7.2 CPF-20 Description CPF-20 Cap, Cap, Figure Figure 6 6<br />
CPF 20 Cap Stock No. 7.3 Item 7.3 Description CPF-80 Cap, Cap, Figure Figure 7 7<br />
CPF 80 Cap Stock No.<br />
1. Pressure gauge ........................................ 00024 1. Pressure gauge ........................................ 00024<br />
Item * 1. 2. Item Pressure Tee, Description 3/8" gauge NPT male ........................................ branch Stock Stock 00024 22843 No. No. Item * Item 1. 2. Pressure Cross Description manifold, gauge 3/8" ........................................ NPT Stock Stock No. 00024 22941 No.<br />
** 2. 3. Tee, Nipple, 3/8" 3/8" NPT NPT male x 2" branch brass ...................... 22843 03720 ** 2. 3. Cross Nipple, manifold, 3/8" NPT 3/8" hex NPT ................................ 22941 03596<br />
* 3.<br />
1. 4. 1. Nipple, Relief Pressure valve, 3/8"<br />
gauge<br />
NPT<br />
gauge 1/4" x NPT 2"<br />
........................................<br />
brass ......................<br />
00024<br />
03720 01909 00024<br />
*<br />
1.<br />
3. 4. 1. Nipple, Relief Pressure valve, gauge<br />
3/8"<br />
gauge<br />
NPT 1/4" hex<br />
........................................ NPT ................................ 00024 00024<br />
03596 01909<br />
* 4.<br />
2. 5. * 2. Tee,<br />
Relief Pressure Tee, 3/8"<br />
valve,<br />
3/8" NPT regulator, NPT<br />
1/4"<br />
male male<br />
NPT<br />
branch less ...............................<br />
branch gauge<br />
...................... 22843<br />
01909<br />
22843 * 2. *<br />
4. 5. 2. Cross<br />
Relief Pressure Cross valve,<br />
manifold, regulator, 1/4"<br />
3/8" 3/8"<br />
NPT<br />
NPT less NPT<br />
............................... gauge ......................... 22941 22941<br />
01909<br />
3. * 3. Nipple,<br />
3/8"<br />
Nipple,<br />
NPT<br />
3/8" 3/8" NPT<br />
small<br />
NPT x<br />
body...............................<br />
2" x brass 2" brass ...................... 03720<br />
03594<br />
03720 * 3. * 3. Nipple, Nipple,<br />
3/8"<br />
3/8"<br />
NPT<br />
3/8" NPT<br />
large<br />
NPT hex hex<br />
body ................................<br />
...............................<br />
03596 03596<br />
* 5. Pressure regulator, less gauge<br />
* 5. Pressure regulator, less gauge<br />
22939<br />
4.<br />
6.<br />
4. Relief<br />
Cap,<br />
Relief<br />
CPF<br />
valve, valve,<br />
filter<br />
1/4" 1/4"<br />
..........................................<br />
NPT NPT ............................... 01909<br />
03584<br />
01909 4.<br />
6.<br />
4. Relief<br />
Cap,<br />
Relief valve,<br />
CPF<br />
valve, 1/4"<br />
filter<br />
1/4" NPT<br />
..........................................<br />
NPT ............................... 01909 01909<br />
3/8" NPT small body............................... 03594<br />
3/8" NPT large body 22939 03584<br />
* 5. * 5. Pressure regulator, less less gauge gauge<br />
* 5. * 5. Pressure regulator, less less gauge gauge<br />
* 6. 7. Cap, Plug, CPF 3/8" filter NPT .......................................... brass 03584 03536<br />
6. 7. Cap, Plug, CPF 3/8" filter NPT .......................................... brass 03584 03536<br />
3/8" 3/8" NPT NPT small small body............................... 03594 03594<br />
3/8" 3/8" NPT NPT large large body body ............................... 22939 22939<br />
* (-) 7. Plug, Regulator 3/8" NPT kit, converts brass ................................. old style regulator 03536 * 7. Plug, 3/8" NPT brass ................................. 03536<br />
6. 6. Cap, Cap, CPF CPF filter filter .......................................... 03584 03584 6. 6. Cap, Cap, CPF CPF filter filter .......................................... 03584 03584<br />
(-) Regulator new style, kit, converts includes old items style marked regulator * ... 03582 (-) Regulator kit, converts CPF-20 to CPF-80<br />
* 7. * 7. Plug, Plug, 3/8" 3/8" NPT NPT brass brass ................................. 03536 03536 * 7. * 7. Plug, Plug, 3/8" 3/8" NPT NPT brass brass ................................. 03536 03536<br />
includes items marked * ......................... 22937<br />
(-) (-)<br />
to Regulator<br />
new style,<br />
kit, kit,<br />
includes converts<br />
items<br />
old old style style<br />
marked regulator<br />
* ... 03582 (-) Regulator kit, converts CPF-20 to CPF-80<br />
to new to new style, style, includes includes items items marked marked * ... * 03582 ... 03582 (-) (-) Regulator<br />
includes<br />
kit,<br />
items<br />
kit, converts<br />
marked CPF-20<br />
* .........................<br />
to to CPF-80<br />
22937<br />
(-) Conversion kit, converts old style CPF-80<br />
includes items items marked * * ......................... 22937 22937<br />
(-) Conversion to new style. kit, converts Includes old items style marked*, CPF-80 plus<br />
2<br />
7<br />
(-) (-) Conversion to cap, new cap style. kit,<br />
o-ring, kit, Includes converts and<br />
old<br />
handle items old style style marked*, strap.<br />
CPF-80 plus<br />
2<br />
7<br />
to cap, new The to new cap style. kit style. does o-ring, Includes not and include items handle items the strap. marked*, relief valve plus plus<br />
2 2<br />
7 7<br />
cap, The item cap, cap kit cap (4)or o-ring, does o-ring, gauge not and and include item handle handle (1) the strap. strap. relief valve<br />
The item Order The kit (4)or kit does separately does gauge not not include include item if needed..................... the (1) the relief relief valve valve 23477<br />
Order separately if needed..................... 23477<br />
5<br />
5<br />
5 5<br />
1<br />
1<br />
1 1<br />
item item (4)or (4)or gauge gauge item item (1) (1)<br />
Order Order separately if if needed..................... 23477 23477<br />
2 7<br />
2 7<br />
2 2 7 7<br />
6<br />
6<br />
6<br />
4<br />
4<br />
4<br />
6<br />
4<br />
3<br />
3<br />
3 3<br />
5<br />
5<br />
5<br />
5<br />
1<br />
1<br />
1<br />
1<br />
Figure 6<br />
Figure<br />
Figure Figure<br />
6<br />
6 6<br />
4<br />
4<br />
4 4<br />
6<br />
6<br />
6 6<br />
3<br />
3<br />
3<br />
Figure 7<br />
Figure Figure 7<br />
7<br />
32 “We stock the most complete line of Corrosion-<br />
© 2007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />
© 2007 © 2007 CLEMCO CLEMCO INDUSTRIES CORP CORP<br />
! ! ! www.clemcoindustries.com ! Manual !! Manual No. No. 04143 04143
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Bullard 88VX (Yellow Hood)<br />
<strong>Parts</strong> and Accessories for 88VX Series Airline Respirators<br />
88VX Series supplied-air respirators consist of four components: 1.) respirator helmet assembly with breathing tube,<br />
2.) cape, 3.) flow control device, and 4.) air supply hose. There are options for some components to fit customer<br />
specifications. All components must be present and properly assembled, including a Bullard air supply hose, to constitute<br />
a complete NIOSH approved respirator (Approval No. TC-19C-293, Type C and CE).<br />
CATALOG<br />
CATALOG<br />
NUMBER DESCRIPTION NUMBER DESCRIPTION<br />
Ordering Information<br />
16<br />
<strong>Parts</strong> for 88VX Series Respirators<br />
88VXTG<br />
88VXRT<br />
20NC<br />
88CK<br />
88VXAK<br />
88VXRAK<br />
BFW<br />
77GLT<br />
77LG<br />
G4613<br />
G7713<br />
88VXUGK<br />
4-point headband suspension with sizing posts<br />
and poly brow pad (25/pkg)<br />
4-point headband suspension with Flex-Gear<br />
ratchet sizing knob and poly brow pad<br />
(25/pkg)<br />
Elastic Chin Strap<br />
Breathing tube connector kit<br />
Oval door/Gasket/Latch Kit Assembly<br />
Rectangular door/Gasket/Latch Kit Assembly<br />
Box Front Adapter Kit, complete<br />
(for 88 and 88VX Series only)<br />
Tempered Glass Lens for BFW<br />
Box Front Lens Gasket<br />
88VXR Window Frame Gasket (rectangular)<br />
88VXR Window Frame Gasket (oval)<br />
88VX Upgrade Kit:<br />
Includes 88VXAK, 99PL, 88VXTG, 46VX<br />
Lenses and Mylar Covers<br />
Lenses for 88VX Series (oval)<br />
771B Inner Plastic Lens, .040” thick (25/pkg)<br />
771(.040) Outer Plastic Lens, .040” thick (200/bx)<br />
771(.020) Outer Plastic Lens, .020” thick (50/pkg)<br />
Lenses for 88VX Series (rectangular)<br />
461B Inner Plastic Lens, .040” thick (200/bx)<br />
461 Outer Plastic Lens, .040” thick (500/bx)<br />
461R Outer Plastic Lens, .015” thick (500/bx)<br />
771R(.015) Outer Plastic Lens, .015” thick (50/pkg)<br />
7714 Clear Mylar Lens Cover, Adhesive-Backed<br />
(25/pkg)<br />
88VXLC Clear Mylar Lens Cover, Perforated-Edges<br />
with pull tab (25/pkg)<br />
Capes<br />
46VX Tan Nylon Cape - 28” length<br />
13VX Tan Nylon Cape - 38” length<br />
21VX “Golden Gate” style - Tan Nylon Cape - 38”<br />
length<br />
21821 Tan Nylon Cape, Golden Gate Style - 38” length<br />
36VX<br />
36XLVX<br />
Hibernia Parka -Tan Nylon Parka<br />
with sleeves - 38” length<br />
Hibernia Parka - Tan Nylon Parka<br />
with sleeves - 38” length, extra-large<br />
Flow Control Devices (Includes Belt)<br />
Adjustable Flow<br />
EVX40 Breathing tube assembly - 1/4” Industrial<br />
Interchange (steel) quick-disconnect fitting<br />
AC100030 Air Conditioner - 1/4” Industrial Interchange<br />
(steel) quick-disconnect fitting<br />
Frigitron Air Conditioner - 1/2” Industrial Interchange<br />
2000 (steel) quick-disconnect fitting, (for use with<br />
Bullard EDP30 Free-Air pump)<br />
HC240030 Hot/Cold tube - 1/4” Industrial Interchange<br />
(steel) quick-disconnect fitting<br />
DC5040<br />
DUAL-COOL tube - 1/4” Industrial Interchange<br />
(steel) quick disconnect fitting. Order DUAL-<br />
COOL vest separately<br />
Constant Flow<br />
EVX30 Breathing tube assembly - 1/4” Industrial<br />
Interchange (steel) quick-disconnect fitting<br />
EVX35 Breathing tube assembly - 1/2” Industrial<br />
Interchange (steel) quick-disconnect fitting<br />
Dual-Cool Vest<br />
DC70ML DUAL-COOL vest. Size: M/L. Order DUAL-COOL<br />
tube separately.<br />
DC70XLXXL DUAL-COOL vest. Size: XL/XXL. Order DUAL-<br />
COOL<br />
tube separately.<br />
CH60 Connector hose for use with DUAL-COOL<br />
Replacement <strong>Parts</strong> for Breathing Tube<br />
Assemblies<br />
88VXBT Breathing tube only, with threaded hose<br />
connectors<br />
4612 Belt, nylon webbing<br />
F30 Constant flow control valve<br />
1/4” Industrial Interchange (steel)<br />
F35 Constant flow control valve,<br />
1/2” Industrial Interchange (steel)<br />
F40 Adjustable flow control valve,<br />
1/4” Industrial Interchange (steel)<br />
Air Supply Hose Kits<br />
V10 Series Hoses (3/8” I.D.) for use with breathing<br />
air compressors<br />
4696 25-foot Starter hose with 1/4”<br />
Industrial Interchange Q.D. coupler and male<br />
nipple<br />
46913 25-foot Starter hose with 1/4”<br />
Schrader Q.D. coupler<br />
46915 25-foot Starter hose with 1/4”<br />
Snap-Tite Q.D. coupler<br />
5454 25-foot Extension hose<br />
5457 50-foot Extension hose<br />
5458 100-foot Extension hose<br />
V20 Series Hoses (1/2” I.D.) for use with<br />
Free-Air Pumps<br />
V2050ST 50-foot Starter/Extension hose with 1/2”<br />
Industrial Interchange Q.D. coupler<br />
V20100ST 100-foot Starter/Extension hose with 1/2”<br />
Industrial Interchange Q.D. coupler<br />
V5 Series Coiled Hoses for use with breathing<br />
air compressors<br />
V52530 25’ (7.6 m) with 1/4” Industrial Interchange<br />
steel (Hansen compatible) fittings<br />
V55030 50’ (15.2 m) with 1/4” Industrial Interchange<br />
steel (Hansen compatible) fittings<br />
V52531 25’ (7.6 m) with 1/4” Schrader steel quickdisconnect<br />
fittings<br />
V55031 50’ (15.2 m) with 1/4” Schrader steel quickdisconnect<br />
fittings<br />
Control Equipment and Supplies in the Southwest.” 33
CLEMTEX<br />
88VX Series Airline Respirator<br />
User Manual<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Bullard Hood Continued…<br />
CATALOG<br />
CATALOG<br />
NUMBER DESCRIPTION NUMBER DESCRIPTION<br />
V52532 25’ (7.6m) with 1/4” Snap-Tite steel fittings<br />
V55032 50’ (15.2 m) with 1/4” Snap-Tite steel fittings<br />
V52533 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />
V55033 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />
V52533FF 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />
V55033FF 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />
V52533FS 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />
V55033FS 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />
V52535BLACK 25’ (7.6 m) with 1/2” Industrial Interchange<br />
steel (Hansen compatible) fittings<br />
V55035BLACK 50’ (15.2 m) with 1/2” Industrial Interchange<br />
steel (Hansen compatible) fittings<br />
V5 Series Kink-Free Hoses<br />
* XXX is designation RED, GRN, BLK, YLW, BLU<br />
For use with Breathing Air Compressors<br />
Include 3/8” I.D. Nylon coiled hose with 1/4” female quickdisconnect<br />
coupler and 1/4” male quick-disconnect nipple.<br />
V5KF2530XXX 25’ (7.6 m) with 1/4” Industrial<br />
Interchange steel (Hansen<br />
compatible)<br />
fittings<br />
V5KF5030XXX 50’ (15.2 m) with 1/4” Industrial<br />
Interchange steel (Hansen<br />
compatible) fittings<br />
V5KF2531XXX 25’ (7.6 m) with 1/4” Schrader steel<br />
quick-disconnect fittings<br />
V5KF5031XXX 50’ (15.2 m) with 1/4” Schrader steel<br />
quick-disconnect fittings<br />
V5KF2532XXX 25’ (7.6m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF5032XXX 50’ (15.2 m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF2533XXX 25’ (7.6m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF5033XXX 50’ (15.2 m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF2533XXXFF 25’ (7.6m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF5033XXXFF 50’ (15.2 m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF2533XXXFS 25’ (7.6m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF5033XXXFS 50’ (15.2 m) with 1/4” Snap-Tite steel<br />
fittings<br />
V5KF2535XXX 25’ (7.6 m) with 1/2” Industrial<br />
Interchange steel (Hansen<br />
compatible) fittings<br />
V5KF5035XXX 50’ (15.2 m) with 1/2” Industrial<br />
Interchange steel (Hansen<br />
compatible) fittings<br />
Quick-Disconnect Nipples<br />
1/4” Industrial Interchange<br />
S9841 With 1/4” Female NPT<br />
V17 With 3/8” Female NPT<br />
1/4” Schrader<br />
S19432 With 1/4” Female NPT<br />
S19433 With 3/8” Female NPT<br />
1/4” Snap-Tite<br />
S19442 With 1/4” Female NPT<br />
S17651 With 3/8” Female NPT<br />
Quick-Disconnect Couplers<br />
(Shut-off Type)<br />
1/4” Industrial Interchange<br />
V14 With 1/4” Female NPT<br />
V15 With 3/8” Male NPT<br />
1/4” Schrader<br />
V18 With 1/4” Female NPT<br />
1/4” Snap-Tite<br />
V19 With 1/4” Female NPT<br />
Quick-Disconnect Hose Adapters<br />
V11<br />
V12<br />
V13<br />
Hose-to-hose, 3/8” hose to 3/8” hose<br />
Hose-to-pipe, 3/8” hose to 1/4” pipe<br />
Hose-to-pipe, 3/8” hose to 3/8” pipe<br />
13VX<br />
To order replacement parts, contact your local Bullard<br />
distributor or the Bullard Customer Service Department.<br />
Bullard<br />
1898 Safety Way<br />
Cynthiana, KY 41031-9303<br />
Toll Free: 877-BULLARD (285-5273)<br />
Phone: 859-234-6616<br />
Facsimile: 859-234-6858<br />
88VXBT<br />
21VX<br />
46VX<br />
AC1000<br />
Air Supply Hose<br />
5454, 5457, 5458,<br />
V2050ST, V20100ST<br />
88VXTG<br />
88VXRT<br />
MV2400<br />
HC2400<br />
88VXBT<br />
88VXBT<br />
Ordering Information<br />
V5 Coiled Hose<br />
20NC<br />
Frigitron 2000<br />
17<br />
34 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Bullard 88VX Continued…<br />
Other Available Flow Control Assemblies (Without Breathing Tube)<br />
CATALOG<br />
NUMBER<br />
DESCRIPTION<br />
Adjustable Flow<br />
F40B 1/4” Industrial Interchange (brass)<br />
F40S 1/4” Industrial Interchange (stainless steel)<br />
F41 1/4” Schrader<br />
F42 1/4” Snap-Tite (steel)<br />
F43 1/4” Snap-Tite (brass)<br />
F44 1/4” Snap-Tite (stainless steel)<br />
F47 1/4” Cejn<br />
F48 1/4” Bayonet<br />
lies (Without Breathing Tube)<br />
Constant Flow<br />
F30B 1/4” Industrial Interchange (brass)<br />
F30S 1/4” Industrial Interchange (stainless steel)<br />
F31 1/4” Schrader<br />
F32 1/4” Snap-Tite (steel)<br />
F33 1/4” Snap-Tite (brass)<br />
F34 1/4” Snap-Tite (stainless steel)<br />
F37 1/4” Cejn<br />
F38 1/4” Bayonet<br />
F35B 1/2” Industrial Interchange (brass)<br />
F35S 1/2” Industrial Interchange ALTERNATE HOOD (stainless ALTERNATE steel) CAPE<br />
TC# PROTECTION 1 MODEL ASSEMBLIES<br />
ASSEMBLIES<br />
Adjustable Climate Control Tubes<br />
Cold Only Hot/Cold Dual-Cool Coupling Type<br />
88VX SERIES<br />
HOODS<br />
88VX TM Series Airline Respirator<br />
User Manual<br />
AC100030B HC240030B DC5040B 1/4” Industrial Interchange (brass)<br />
AC100030S HC240030S DC5040S 1/4” Industrial Interchange (stainless steel)<br />
AC100031 HC240031 DC5041 1/4” Schrader<br />
AC100032 HC240032 DC5042 1/4” Snap-Tite (steel)<br />
19C-293 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X<br />
AC100033 HC240033 88VX Series Respirator DC5043 Replacement 1/4” Snap-Tite <strong>Parts</strong> (brass)<br />
AC100034 HC240034 DC5044 1/4” Snap-Tite (stainless steel)<br />
AC100037 HC240037 DC5047 1/4” Cejn<br />
AC100038 HC240038 DC5048 1/4” Bayonet<br />
X X X X X<br />
DC5040<br />
CH60<br />
1. Protection<br />
CF - Continuous Flow<br />
SA - Supplied Air<br />
upling Type<br />
4” Industrial Interchange (brass)<br />
4” Industrial Interchange (stainless steel)<br />
4” Schrader<br />
4” Snap-Tite (steel)<br />
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X<br />
4” Snap-Tite (brass)<br />
4” Snap-Tite (stainless steel)<br />
4” Cejn<br />
4” Bayonet<br />
h.<br />
tory<br />
with<br />
higher<br />
er’s<br />
ath or<br />
Ordering Information<br />
18<br />
2. Cautions and Limitations<br />
B. Not for use in atmospheres CH60 immediately dangerous to life or health.<br />
C. Do not exceed maximum use concentrations established by regulatory<br />
standards.<br />
F35<br />
D. Airline respirators can be used only when respirators are supplied with<br />
respirable air meeting the requirements of CGA G-7.1 Grade D or higher<br />
quality.<br />
4612<br />
E. Use only the pressure ranges and hose lengths specified in the User’s<br />
DC70ML<br />
instructions.<br />
DC70XLXXL<br />
EVX35<br />
J. Failure to properly use and maintain this product could result in death or<br />
serious injury.<br />
DC5040<br />
ACCESSORIES<br />
Breathing Tube Assembly Constant Airflow<br />
X X X X X X X X X X X X X X X X X X X X XKit X88VXAK<br />
X X X X X X X X X X X X<br />
X X X X X X X X X X X X X X<br />
771<br />
771B 7714<br />
88VXLC<br />
771R<br />
BCDEJMNO Kit 88VXRAK<br />
Control Equipment and Supplies in the Southwest.” 35<br />
771R<br />
88BFW<br />
88VXBT<br />
461B<br />
461 or<br />
461R<br />
4612<br />
88VXBT<br />
F40<br />
Breathing Tube Assembly Adjustable Airflow<br />
EVX40<br />
88R9<br />
Ordering Information<br />
19<br />
771<br />
771B
Outlet Connection 1" NPT (Fem.) 2 outlets 1 ⁄ 4" & 6 outlets 6 outlets 2 outlets<br />
3<br />
⁄ 8" NPT (Fem.) 3<br />
⁄ 8" NPT (Fem.) 3<br />
⁄ 8" NPT (Fem.) 1<br />
⁄ 4" (6 mm) BPT (Fem.)<br />
CLEMTEX<br />
Relief Valve – 125 psig (8.6 bar) 125 psig (8.6 bar) 125 psig (8.6 bar) 125 psig (8.6 bar)<br />
Bullard 41 Series Airline Filter<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Tank Diameter 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm)<br />
Height 19" (48 cm) 23 1 ⁄ 2" (60 cm) 25 1 ⁄ 4" (64 cm) 22" (56 cm) 23 1 ⁄ 2" (60 cm)<br />
Weight 19 lb. (8.6 kg) 22 lb. (10 kg) 24 lb. (10.9 kg) 28 lb. (12.7 kg) 22 lb. (10 kg)<br />
*At maximum recommended pressure of 100 psig (6.9 bar)<br />
Ordering Information<br />
CATALOG<br />
CATALOG<br />
NUMBER DESCRIPTION NUMBER DESCRIPTION<br />
Specifications/Ordering Information<br />
Bullard Airline Filters<br />
41A<br />
41P2<br />
41P6<br />
41P6WM<br />
41P2E<br />
Single-outlet filter. Pressure gauge, relief<br />
valve, and pressure regulator not included<br />
2-outlet filter with pressure gauge, relief<br />
valve, pressure regulator, and hose adapter<br />
fitting<br />
6-outlet filter with pressure gauge, relief<br />
valve, pressure regulator, and hose adapter<br />
fitting<br />
6-outlet filter with wall-mount bracket,<br />
pressure gauge, relief valve, pressure<br />
regulator, and hose adapter fitting.<br />
2-outlet filter with pressure gauge, relief<br />
valve, pressure regulator, and hose adapter<br />
fitting, plus adapters suitable for European<br />
threaded connections<br />
Replacement <strong>Parts</strong><br />
41AF<br />
41P6UPK<br />
41P2M<br />
41PRV<br />
41RG<br />
41P2R<br />
41EAK<br />
41HK<br />
Replacement filter cartridge<br />
6-outlet manifold upgrade (includes<br />
manifold, regulator assembly, relief valve,<br />
and gauge) for 41P6<br />
2-outlet manifold assembly (includes<br />
manifold with regulator, relief valve and<br />
gauge) for 41P2 and 41P2E<br />
Pressure Relief Valve for 41P2, 41P2E,<br />
and 41P6/41P6WM airline filters. Set at<br />
125 psig (8.6 bar).<br />
Regulator Gauge for 41P2, 41P2E, and 41P6<br />
airline filters<br />
41P2 regulator and assembly (For use with<br />
flat top design only)<br />
European adapter kit for 41P2E containing<br />
(1) 1" (25 mm) x 3 ⁄ 4 " (19 mm) Pipe Reducing<br />
Bushing,<br />
(1) 3 ⁄ 8" (7 mm) x 1 ⁄ 4" (6 mm) Reducing<br />
Bushing and<br />
(2) 1 ⁄ 4" (6 mm) MPT British Thread Adapters.<br />
Handle kit, 41 Series (optional)<br />
4<br />
36 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
RPB Nova 2000 (Green Hood)<br />
RPB Radex Filter<br />
13<br />
Control Equipment and Supplies in the Southwest.” 37
)<br />
nd<br />
by<br />
the<br />
o.<br />
53<br />
57<br />
55<br />
56<br />
58<br />
59<br />
51<br />
61<br />
62<br />
54<br />
63<br />
65<br />
66<br />
31<br />
67<br />
68<br />
69<br />
70<br />
71<br />
87<br />
74<br />
(48)<br />
(47)<br />
(48)<br />
CLEMTEX<br />
4.4 Blast Nozzle. Inspect the blast nozzle regularly and<br />
replace it when worn out. The blast nozzle can be removed Page 3<br />
4.4 Blast Nozzle. Inspect the blast nozzle regularly and<br />
by<br />
replace<br />
loosening<br />
it when<br />
the thumb<br />
worn out.<br />
screw<br />
The<br />
on<br />
blast<br />
the blast<br />
nozzle<br />
head.<br />
can<br />
Never<br />
be removed<br />
tighten<br />
by<br />
the<br />
loosening<br />
thumb screw<br />
the thumb<br />
more than<br />
screw<br />
finger<br />
on the<br />
tight.<br />
blast head. Never tighten the<br />
thumb 4.4 screw Blast more Nozzle. than finger Inspect tight. the blast nozzle regularly and<br />
replace it when worn (44) out. The blast nozzle can be removed by<br />
5.0 loosening ATTACHMENTS the thumb screw on (FIGURE the blast 5). head. Never tighten the<br />
(42,43)<br />
5.0 thumb screw ATTACHMENTS more than finger (FIGURE tight. 5).<br />
Item Description<br />
Stock No.<br />
Item Attachment Description set (includes (45) all items listed below) Stock .... 00753 No.<br />
Master 5.0 adaptor ATTACHMENTS<br />
Attachment set (includes (must (22 Complete be all purchased Bag)<br />
(FIGURE with 5).<br />
items listed below) any of .... 00753<br />
Master the four adaptor adaptors (must listed be (30) purchased below) ........................... with any of 00757<br />
Edge Item<br />
the four attachment Description(outside corners)<br />
(26)<br />
adaptors listed below) ........................... ....................... Stock<br />
00757 00755 No.<br />
(27)<br />
Edge<br />
Serrated Attachment<br />
attachment<br />
attachment set (includes<br />
(outside<br />
(rough<br />
corners)<br />
all surfaces) items (28) .......................<br />
listed ................... below) 00755<br />
00756 00753<br />
Serrated Angle Master attachment adaptor<br />
attachment<br />
(must (inside (rough<br />
be corners) purchased<br />
surfaces) ......................... with any of<br />
00756 00758<br />
Angle<br />
Flat the (16) lip<br />
attachment<br />
four attachment adaptors (29)<br />
(inside<br />
(smooth listed<br />
corners)<br />
below) surfaces)<br />
.........................<br />
........................... 00759<br />
(31)<br />
(34) 00758<br />
00757<br />
Flat<br />
Edge<br />
(6) lip attachment<br />
attachment<br />
(smooth<br />
(outside<br />
surfaces)<br />
corners) ....................... (33)<br />
................... 00759<br />
00755<br />
(32)<br />
5.1 Serrated Replacement attachment (rough <strong>Parts</strong> (figure surfaces) 5). ................... (36) 00756<br />
Angle<br />
5.1<br />
(11) attachment (inside corners) ......................... (35) 00758<br />
Replacement <strong>Parts</strong> (figure 5).<br />
Replacement (-) Flat Educt-O-Matic lip attachment <strong>Parts</strong> (smooth complete surfaces) ................................ (37) 00751 00759<br />
(-)<br />
1. (18)<br />
(40)<br />
Educt-O-Matic<br />
Blast head Adaptor ......................................................<br />
complete Boots ................................ 00751<br />
00761<br />
1.<br />
5.1 2. (19) Blast<br />
Standard (17) Replacement<br />
head<br />
adaptor<br />
......................................................<br />
........................................... <strong>Parts</strong> (figure (39) 5).<br />
(38)<br />
00761<br />
00762<br />
2.<br />
3.<br />
Standard<br />
Nozzle, 3 /<br />
adaptor 8<br />
", tungsten<br />
...........................................<br />
carbide ........................<br />
(41)<br />
00762<br />
00754<br />
(20)<br />
3. (-) 4.<br />
Nozzle,<br />
Nozzle, Educt-O-Matic<br />
Master 3 / 8<br />
", steel............................................ 00763<br />
5. jet / Adaptor<br />
.......................................................... 8<br />
", tungsten complete carbide ........................ 00754 00751<br />
4.<br />
1.<br />
Nozzle,<br />
Blast head 00765<br />
6. Jet gasket,.675 / 8<br />
", steel............................................ 00763<br />
00761<br />
5. 2. Blast Standard jet .......................................................... adaptor O.D. x .475 I.D. 00765<br />
00766<br />
6.<br />
7.<br />
Jet<br />
Thumb<br />
gasket,.675<br />
screw, 1 Level<br />
...........................................<br />
Surface<br />
00762<br />
Inside Corners<br />
3. Nozzle, 3 / 8<br />
", tungsten<br />
O.D.<br />
/ 4<br />
" NC<br />
x .475<br />
x carbide 1" .............................<br />
I.D. .................... 00766<br />
03131 00754<br />
7.<br />
8. 4. Thumb<br />
Blast Nozzle, head<br />
screw, / nipple, 3 8<br />
", steel............................................ / 8<br />
" x 4" 00767<br />
9. Swivel connector............................................ / 4<br />
" NC x 1" 03131 00763<br />
(21)<br />
8.<br />
5.<br />
Blast<br />
Blast<br />
head<br />
jet ..........................................................<br />
nipple,<br />
00768<br />
10. O-ring ............................................................. / 8<br />
" x 4" ............................. 00767<br />
00765<br />
9. 6. Swivel Jet gasket,.675 connector............................................ O.D. x .475 I.D. 00768<br />
00769 00766<br />
Rough Surfaces Outside Corners<br />
10.<br />
11. 7.<br />
O-ring<br />
Main Thumb body<br />
.............................................................<br />
screw, ...................................................... / 4<br />
" NC x 1" 00769<br />
00770 03131<br />
11.<br />
12. 8. Main<br />
Abrasive Blast body head hose<br />
...................................................... nipple, ................................................ / 8<br />
" x 4" Figure 00770<br />
00771 00767 5<br />
Educt-O-Matic 12.<br />
13. 9. Abrasive<br />
Thumb Swivel screw,10-24 connector............................................ hose Attachments ................................................<br />
x 1 / and 2<br />
" Replacement <strong>Parts</strong> 00771<br />
03887 00768<br />
13.<br />
14. 10. Thumb<br />
Ferrule............................................................ O-ring screw,10-24 ............................................................. x 1 /<br />
00774<br />
2<br />
" 03887 00769<br />
14. 11. Ferrule............................................................ Main body ...................................................... 00774 00770<br />
15. 12. Air Abrasive hose assy hose (includes ................................................ ferrule) 00775 00771<br />
16. 13. Suction Thumb jet screw,10-24 ...................................................... x 1 / 2<br />
" 00776 03887<br />
17. 14. Baffle Ferrule............................................................ assembly 00778 00774<br />
18. Baffle (plastic only) ................................ See 00778<br />
19. Screen.................................................... See 00778<br />
20. Screen gasket ........................................ See 00778<br />
21. Abrasive container ......................................... 00814 (24)<br />
22. Dust bag......................................................... 00785<br />
(13)<br />
23. Exhaust tube includes wire form ................... 00784<br />
24. Valve body ..................................................... (14) (15) 00789 (25)<br />
25. O-ring ............................................................. 00786<br />
(46)<br />
26. Valve bushing ................................................ (10)<br />
00792<br />
(8)<br />
27. Valve bushing gasket .................................... 00793<br />
28. O-ring ............................................................. 00794<br />
29. Washer........................................................... 00795<br />
30. Retaining ring ................................................. 00796<br />
31. Spring, 1 1/2" long ......................................... 00797<br />
32. Valve stem (7)<br />
(1)<br />
..................................................... 00798<br />
33. Washer, 13/16" O.D. x 1/8" ........................... 00799<br />
(6)<br />
34. Washer, brass, .80 O.D. x 1/8" ...................... 00800<br />
(5)<br />
35. Hex nut, 10-32 ............................................... 03885<br />
36. Washer, brass, 9/16" O.D. (3, 4) x 3/64" ................ (12) 00802<br />
37. Spring, 1-1/4" long ......................................... 00803<br />
38. Washer, 9/16" O.D. x 5/32" (2) ........................... 00804<br />
39. Eyelet, brass .................................................. (47) 00805<br />
40. Washer, brass, 1/2" O.D. x 1/32"................... 00806<br />
41. Retaining ring ................................................. 00807<br />
42. Nipple and grip assy. ..................................... (48) 00810<br />
43. Pipe nipple, aluminum, 6" long ...................... 00808<br />
44. Molded handle grip ........................................ 00812<br />
45. Valve handle/yoke assy. ................................ 00811<br />
46. Swivel nut/insert assy. ................................... 00815<br />
Educt-O-Matic<br />
Rough Surfaces<br />
Outside Corners<br />
Rough Surfaces Outside Corners Figure 5<br />
Educt-O-Matic (21) Attachments and Replacement Figure <strong>Parts</strong> 5<br />
Educt-O-Matic Attachments Rough Surfaces and Replacement <strong>Parts</strong><br />
Outside Houston Corners Office<br />
248 McCarty Dr.<br />
Figure 5<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
15. Air hose assy (includes ferrule) ..................... 00775<br />
Educt-O-Matic 16. Suction jet Attachments ...................................................... and Replacement <strong>Parts</strong><br />
15. Air hose assy (includes ferrule) 00775 00776<br />
16. 17. Suction Baffle assembly jet ...................................................... 00776 00778<br />
17. 18. Baffle Baffle assembly (plastic only) ............................................. See 00778 00778<br />
18. 19. 15.<br />
Baffle Screen.................................................... Air hose<br />
(plastic<br />
assy<br />
only)<br />
(includes ferrule) .....................<br />
See See 00778 00778 00775<br />
19. 20. 16.<br />
Screen.................................................... Suction gasket jet ...................................................... See See 00778 00778 00776<br />
20. 21. 17.<br />
Screen Abrasive Baffle<br />
gasket<br />
assembly container ........................................<br />
............................................. See 00778 00814 00778<br />
21. 22. 18.<br />
Abrasive Dust Baffle bag......................................................... (plastic<br />
container<br />
only) See<br />
00814 00785 00778<br />
22. 23. 19.<br />
Dust Exhaust Screen....................................................<br />
bag......................................................... tube includes wire form See<br />
00785 00784 00778<br />
23. 24. 20.<br />
Exhaust Valve Screen body tube<br />
gasket ..................................................... includes wire form See<br />
00784 00789 00778<br />
24. 25. 21.<br />
Valve O-ring Abrasive<br />
body ............................................................. container 00789 00786 00814<br />
25. 26. 22.<br />
O-ring Valve Dust<br />
.............................................................<br />
bag......................................................... bushing 00786 00792 00785<br />
26. 27. 23.<br />
Valve Valve Exhaust<br />
bushing bushing tube<br />
................................................<br />
includes gasket .................................... wire form 00792 00793 00784<br />
27.<br />
28. 24.<br />
Valve<br />
O-ring Valve<br />
bushing<br />
............................................................. body gasket .................................... 00793<br />
00794 00789<br />
28. 29. 25.<br />
O-ring Washer........................................................... O-ring<br />
.............................................................<br />
.............................................................<br />
00794 00795 00786<br />
29.<br />
30. 26.<br />
Washer...........................................................<br />
Retaining Valve bushing ring ................................................. 00795<br />
00796 00792<br />
30. 31. 27.<br />
Retaining Spring, Valve bushing 1 ring 1/2" ................................................. long gasket ......................................... 00796 00797 00793<br />
31.<br />
32. 28.<br />
Spring,<br />
Valve O-ring stem<br />
1<br />
.............................................................<br />
1/2" long ......................................... 00797<br />
00798 00794<br />
32.<br />
33. 29.<br />
Valve<br />
Washer, Washer...........................................................<br />
stem<br />
13/16"<br />
.....................................................<br />
O.D. x 1/8" 00798<br />
00799 00795<br />
33.<br />
34. 30.<br />
Washer,<br />
Washer, Retaining<br />
13/16"<br />
brass, ring .................................................<br />
O.D.<br />
.80 O.D.<br />
x 1/8"<br />
x 1/8"<br />
........................... 00799<br />
00800 00796<br />
34.<br />
35. 31.<br />
Washer,<br />
Hex Spring, nut,<br />
brass,<br />
110-32 1/2"<br />
.80<br />
long ...............................................<br />
O.D. x 1/8" ...................... 00800<br />
03885 00797<br />
35.<br />
36. 32.<br />
Hex<br />
Washer, Valve<br />
nut,<br />
stem<br />
10-32<br />
brass, .....................................................<br />
...............................................<br />
9/16" O.D. x 3/64" 03885<br />
00802 00798<br />
36.<br />
37. 33. Washer,<br />
Spring, Washer, 1-1/4"<br />
brass, 13/16" long<br />
9/16" O.D. .........................................<br />
O.D. x 1/8" 3/64" ................ 00802<br />
00803 00799<br />
37.<br />
38. 34.<br />
Spring, Washer,<br />
1-1/4"<br />
9/16" brass,<br />
long<br />
O.D. .80<br />
.........................................<br />
x O.D. 5/32" x 1/8" ........................... 00803<br />
00804 00800<br />
38.<br />
39. 35. Washer,<br />
Eyelet, Hex nut, brass<br />
9/16" 10-32 ..................................................<br />
O.D. x 5/32" ........................... 00804<br />
00805 03885<br />
39.<br />
40. 36.<br />
Eyelet, Washer,<br />
brass brass,<br />
..................................................<br />
1/2" 9/16" O.D. O.D. x 1/32"................... x 3/64" 00805<br />
00806 00802<br />
40.<br />
41. 37. Washer,<br />
Retaining Spring, brass, 1-1/4" ring .................................................<br />
1/2" long O.D. x 1/32"................... 00806<br />
00807 00803<br />
41.<br />
42. 38.<br />
Retaining<br />
Nipple Washer, and<br />
ring<br />
9/16" grip<br />
.................................................<br />
O.D. assy. x ..................................... 5/32" 00807<br />
00810 00804<br />
42.<br />
43. 39. Nipple<br />
Pipe Eyelet, nipple,<br />
and brass grip<br />
aluminum, .................................................. assy. 6" long 00810<br />
00808 00805<br />
43.<br />
44. 40.<br />
Pipe<br />
Molded Washer,<br />
nipple,<br />
handle brass,<br />
aluminum,<br />
grip 1/2" ........................................ O.D.<br />
6" long<br />
x 1/32"...................<br />
...................... 00808<br />
00812 00806<br />
44.<br />
45. 41. Molded<br />
Valve Retaining handle/yoke<br />
handle ring grip ................................................. assy. 00812<br />
00811 00807<br />
45.<br />
46. 42.<br />
Valve<br />
Swivel Nipple<br />
handle/yoke<br />
nut/insert and grip assy. assy.<br />
..................................... ................................ 00811<br />
00815 00810<br />
46.<br />
47. 43. Swivel<br />
Container Pipe nipple, nut/insert<br />
latch aluminum, hook<br />
assy.<br />
......................................<br />
................................... 6" long 00815<br />
00782 00808<br />
47.<br />
48. 44. Container<br />
Container Molded handle latch<br />
latch<br />
hook<br />
............................................... grip ...................................... 00782<br />
00781 00812<br />
48.<br />
49. 45. Container<br />
Exhaust Valve handle/yoke tube<br />
latch<br />
gasket<br />
............................................... assy. (not ................................ shown) 00781<br />
00846 00811<br />
49. 46. Exhaust Swivel nut/insert tube gasket assy. (not................................... shown) 00846 00815<br />
47. Container latch hook ...................................... 00782<br />
48. Container latch ............................................... 00781<br />
49. Exhaust tube gasket (not shown) .................. Page 3 00846<br />
38 4.4 Blast Nozzle. Inspect the blast nozzle regularly “We and stock 15. Air the hose assy most (includes complete ferrule) ..................... line 00775 of Corrosion-<br />
47. Container latch hook ...................................... 00782<br />
48. Container latch ............................................... 00781<br />
49. Exhaust tube gasket (not shown) .................. 00846<br />
replace it when worn out. The blast nozzle can be removed by<br />
loosening the thumb screw on the blast head. Never tighten the<br />
thumb screw more than finger tight.<br />
(9)<br />
(48)<br />
(23)<br />
(16)<br />
(6)<br />
(11)<br />
(21)<br />
(18)<br />
(19)<br />
(20)<br />
(17)<br />
Master Adaptor<br />
(44)<br />
(45)<br />
(42,43)<br />
(22 Complete Bag)<br />
(29)<br />
(31)<br />
(32)<br />
Adaptor Boots<br />
(30)<br />
(26)<br />
(27)<br />
(28)<br />
Level Surface<br />
Rough Surfaces<br />
(34)<br />
(33)<br />
(36)<br />
(35)<br />
(37)<br />
(40)<br />
(39) (38)<br />
(41)<br />
Inside Corners<br />
Outside Corners<br />
Figure 5<br />
Educt-O-Matic Attachments and Replacement <strong>Parts</strong><br />
16. Suction jet ...................................................... 00776<br />
17. Baffle assembly ............................................. 00778<br />
18. Baffle (plastic only) ................................ See 00778
Corpus Christi Branch SERVICE Dallas BULLETIN<br />
Branch<br />
Ref. No. 4<br />
Optional 303 S/S Tip Needle<br />
4750 Westway<br />
4770 Gretna<br />
Ref. No. 5<br />
Ref. No. 11<br />
1-800-CLEMTEX P.O. Box 5036<br />
Dallas, TX 75207<br />
Corrosion Sprayhead<br />
U.H.M.W. Poly.<br />
Fluid Tip<br />
Control<br />
Fluid Needle<br />
SB-2-301-S<br />
Assy.<br />
Corpus Christi, TX 78465-5036 (214) 631-0584<br />
No. on Tip 5 Ref. No. 39<br />
SB-2-301-S<br />
www.clemtex.com SERVICE BULLETIN<br />
(361) 882-8282<br />
Replaces Fax (214) SB-2-301-R 631-5824 Equipment and Supplies<br />
AV-2115-AC CHART ———— 3<br />
MBC-496-C<br />
Fax (361) 882-6029<br />
1-800-BLAST 97<br />
SB-2-301-S<br />
AV-2115-D Fluid Tips P-MBC-430-D and Needles MBC-496-DEX AV-4915-D MBC-4397-D<br />
Replaces SB-2-301-R Repair Kit KK-4058-1AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />
Ref. No. 4<br />
Optional 303 S/S Tip Needle<br />
Ref. No. 5<br />
Ref. No. 11<br />
AV-2115-EX P-MBC-430-EX Sprayhead MBC-496-DEX<br />
U.H.M.W. Poly.<br />
Fluid Tip<br />
Fluid Needle<br />
Assy.<br />
No. on Tip 5 Ref. No. 39<br />
Repair Kit KK-4058-1 Paint AV-2115-FF Guns P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />
-510 SPRAY GUN<br />
AV-2115-AC<br />
AV-2115-FX P-MBC-430-FX ———— MBC-496-C<br />
MBC-444-FX<br />
AV-2115-D P-MBC-430-D MBC-496-DEX AV-4915-D MBC-4397-D<br />
Note<br />
CHART 1 Devilbiss MBC-510<br />
AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />
UN<br />
en replacing the fluid tip or fluid Nozzle Combinations<br />
AV-2115-EX (See P-MBC-430-EX image on MBC-496-DEX next page)<br />
dle, replace CHART both at 1the same time. Air Cap Sizes Fluid Tip and Needle Sizes Order PARTS LIST AV-2115-FF P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />
ng worn parts can cause fluid Order From From Chart 3<br />
AV-2115-FX P-MBC-430-FX MBC-444-FX<br />
fluid Nozzle Combinations<br />
Ref. Replacement Individual<br />
kage. For thinner, less viscous Chart 2<br />
No. Part No. Description <strong>Parts</strong> Required<br />
terials ime. a lapped Air Cap tip Sizes and needle Fluid Tip set and Needle Sizes Order<br />
AC D E EX FF FX<br />
ecommended. fluid Order See From Chart From 3. Also, Chart 3<br />
1 See Chart 2 Air Cap/Retaining Ring 1<br />
24 P P P<br />
cous lace the needle Chart 2 packing at this<br />
2 MBC-368 PARTS LIST Retaining Ring for Ref. No. 3 & 4 1<br />
30 P S P P<br />
e e. set Lightly lubricate the AC threads D E EX FF FX<br />
3 See Chart<br />
58 P/S S P P<br />
Ref. 2 Replacement Air Cap Less Retaining Ring Individual 1<br />
he lso,<br />
4 See Chart No. 3 Part No. Sprayhead Description Assembly <strong>Parts</strong> 1 Required<br />
fluid tip 24 before reassembling. P P 62HD P P<br />
que this<br />
5 See Chart 3 Fluid Tip 1<br />
to 20-25 30 ft. lbs. Do not over P S 64HD P P<br />
P<br />
1 See Chart 2 Air Cap/Retaining Ring 1<br />
•6 AV-1-K5 Gasket Kit (Kit of 5) 1<br />
eads ten the fluid 58 tip.<br />
P/S S P P<br />
2 MBC-368 Retaining Ring for Ref. No. 3 & 4 1<br />
69HD<br />
P<br />
7 MBC-1225<br />
ling.<br />
3 See Chart<br />
Baffle<br />
2 Air Cap Less Retaining Ring<br />
1<br />
1<br />
62HD P<br />
80 S<br />
8 P-MBC-402 4 See Chart Sprayhead 3 Sprayhead Body Assembly 1 1<br />
over 64HD<br />
P 704 P P<br />
•9 A-23-K10 5 See Chart Packing 3 Kit Fluid (Kit Tip of 10) 1 1<br />
69HD<br />
P<br />
765 P P P<br />
10 MB-19-K5 •6 AV-1-K5 Packing Nut Gasket Kit (Kit (Kit of of 5) 5) 1 1<br />
prevent damage 80 to the fluid tip (5) S 777 P P<br />
11 See Chart 7 3 MBC-1225 Fluid Needle Baffle 1 1<br />
uid needle 704 (11), be sure to either P 797 P<br />
P P<br />
• 12 JGA-14-K25 8 P-MBC-402 Snap ring Sprayhead Kit (Kit of Body 25) 1 1<br />
pull the trigger 765 and hold while P 9000 P P<br />
S<br />
• 13 JGA-15-K25<br />
•9 A-23-K10<br />
Washer Kit<br />
Packing<br />
(Kit of<br />
Kit<br />
25)<br />
(Kit of 10)<br />
1<br />
1<br />
10 MB-19-K5 Packing Nut Kit (Kit of 5) 1<br />
ip tening (5) or loosening 777 the fluid tip P P<br />
• 14 JGS-26-K25 U-Cup Kit (Kit of 25) 1<br />
11 See Chart 3 Fluid Needle 1<br />
2) ither remove fluid 797 needle adjusting<br />
• 15 JGS-431-K25<br />
P P P<br />
• 12 JGA-14-K25<br />
Air Valve<br />
Snap<br />
Kit (Kit<br />
ring<br />
of<br />
Kit<br />
25)<br />
(Kit of 25)<br />
1<br />
1<br />
- Pressure Feed Combination<br />
ew hile (32) to relieve 9000 spring pressure<br />
• 16 MBD-12-K25<br />
S<br />
• 13 JGA-15-K25 Spring Kit Washer (Kit of Kit 25) (Kit of 25) 1 1<br />
S - Suction Feed Combination<br />
d inst tip<br />
• 17 JGS-72-K10 • 14 JGS-26-K25 Gasket Kit U-Cup (Kit of Kit 10) (Kit of 25) 1 1<br />
needle collar.<br />
18 JGS-449-1 • 15 JGS-431-K25 Valve Assembly Air Valve Kit (Kit of 25) 1 1<br />
ting<br />
P - Pressure Feed Combination<br />
• 19 MBC-1226-K10 • 16 MBD-12-K25 Gasket Kit Spring (Kit of Kit 10) (Kit of 25) 1 1<br />
sure GUN LUBRICATION S - Suction Feed Combination<br />
20 MBC-67 • 17 JGS-72-K10 Locking Bolt Gasket Kit (Kit of 10) 1 1<br />
21 MBC-498-1<br />
18 JGS-449-1<br />
Fan Adjustment<br />
Valve Assembly<br />
Valve 1<br />
1<br />
pply two drops of •SSL-10 spray gun<br />
• 19 MBC-1226-K10 Gasket Kit (Kit of 10) 1<br />
CHART 2<br />
22 --- Washer 1<br />
20 MBC-67 Locking Bolt 1<br />
e Accessories) at trigger bearing stud<br />
• 23 --- 21 MBC-498-1 Packing Fan Adjustment Valve 1 1<br />
d the stem of the air valve (15) where Air Caps<br />
24 --- 22 --- Packing Nut Washer 1 1<br />
s ay the gun air valve CHART assembly. 2 The shank No. on Ref. Nos. (1) Ref. No. (3) 25 --- • 23 --- Knob Packing 1 1<br />
fluid ng stud needle (11) where it enters the Cap Air Cap Air Cap<br />
• 26 --- 24 --- Screw Packing Nut 1 1<br />
) where Air Caps<br />
Order with Ring Less Ring<br />
g nut (10) should also be oiled. The<br />
27 MBC-415 25 --- Cylinder Knob Assembly 1 1<br />
edle shank packing No. (9) on should be Ref. kept Nos. soft (1) Ref.<br />
24<br />
No. (3)<br />
AV-40-24 • 28 CV-5-K5 • 26 --- Gasket Kit Screw (Kit of 5) 1 1<br />
iable ers the by periodic Cap lubrication. Air Cap Make Air 30 Cap MB-4039-30<br />
29 ---<br />
27 MBC-415<br />
Cylinder<br />
Cylinder Assembly<br />
1<br />
1<br />
• 28 CV-5-K5 Gasket Kit (Kit of 5) 1<br />
Order with Ring Less 58 Ring AV-439-58<br />
30 MBC-33 Plunger 1<br />
e d. sprayhead The (8) and retaining ring (1<br />
29 --- Cylinder 1<br />
24 62HD AV-40-24 MB-4039-62HD<br />
• 31 MBC-29-K5 Spring (Kit of 5) 1<br />
reads pt soft are clean and free of foreign<br />
30 MBC-33 Plunger 1<br />
30 MB-4039-30<br />
64HD<br />
MB-4039-64HD<br />
32 MBC-39 • 31 MBC-29-K5 Screw Spring (Kit of 5) 1 1<br />
al. Make Before assembling retaining ring<br />
58 AV-439-58<br />
69HD<br />
MB-4039-69HD<br />
33 P-MB-51 32 MBC-39 Air Inlet Adapter Screw 1/4" NPS 1 1<br />
yhead, ring (1 clean the 62HD threads thoroughly,<br />
MB-4039-62HD<br />
80 MB-4039-80<br />
34 --- 33 P-MB-51 Trigger Bearing Air Inlet Stud Adapter 1/4" NPS 1 1<br />
dd foreign two drops 64HD of SSL-10 MB-4039-64HD spray gun 704 AV-1239-704 •35 --- 34 --- Screw Trigger Bearing Stud 1 1<br />
ng threads. ring The 69HD fluid needle MB-4039-69HD spring (31) 765 AV-1239-765 36 JGS-478 •35 --- Stud and Screw Kit 1 1<br />
36 JGS-478 Stud and Screw Kit 1<br />
ughly, valve spring (16) 80 should MB-4039-80 be coated 777 31767-777<br />
(3 studs, 5 screws in kit)<br />
(3 studs, 5 screws in kit)<br />
ay very gun light grease, 704 making sure that AV-1239-704 797 AV-1239-797 37 JGS-477-1 Trigger, Stud and Screw Kit 1<br />
37 JGS-477-1 Trigger, Stud and Screw Kit 1<br />
ing cess (31) grease will 765 not clog the air pas- AV-1239-765 9000 AV-440-9000<br />
SB-2-301-S Page (Kit 3includes (Kit includes 1 each) 1 each)<br />
coated For best results, 777 lubricate the points 31767-777<br />
#38 P-MBC-428-3 #38 P-MBC-428-3 Spray gun Spray less gun spray less head spray head 1 1<br />
ed, re that daily. CHART 797 3<br />
AV-1239-797<br />
• A quantity • of A quantity necessary of necessary parts is included parts is included repair in kit repair KK-4058-1 kit KK-4058-1 for for<br />
air paspoints<br />
Safety Data Fluid Sheet Tips available and Needles from<br />
nience. nience.<br />
9000 AV-440-9000<br />
complete gun complete repair gun and repair should and be should kept be on kept hand on for hand service for service conve-<br />
conve-<br />
ial<br />
iss upon request.<br />
Ref. No. 4<br />
Optional 303 S/S Tip # Needle # Ref. No. 38 includes Ref. Nos. 12-37.<br />
Ref. No. 38 includes Ref. Nos. 12-37.<br />
Ref. No. 5<br />
Ref. No. 11<br />
Sprayhead<br />
U.H.M.W. Poly.<br />
Suffixes -K5 and -K10 designates kits of multiple parts.<br />
le igger from PointsFluid Tip<br />
Fluid Needle<br />
Suffixes -K5 Example: and -K10 AV-1-K5 designates is a kit kits of 5 of gaskets. multiple parts.<br />
Assy.<br />
cking<br />
No. on Tip 5 Ref. No. Example: 39 AV-1-K5 is a kit of 5 gaskets.<br />
justing Valves AV-2115-AC A ———— MBC-496-C<br />
reads<br />
D<br />
AV-2115-D P-MBC-430-D MBC-496-DEX AV-4915-D MBC-4397-D<br />
D<br />
AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />
AV-2115-EX P-MBC-430-EX MBC-496-DEX<br />
AV-2115-FF P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />
AV-2115-FXB<br />
P-MBC-430-FX MBC-444-FX<br />
CHART 3<br />
Fluid Tips and Needles<br />
A<br />
PARTS LIST<br />
Control Equipment and Supplies in the Southwest.” 39<br />
Ref. Replacement Individual<br />
No. Part No. Description <strong>Parts</strong> Required
Page 4<br />
CLEMTEX<br />
SB-2-301-R<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
MBC-510 continued…<br />
4<br />
2<br />
3<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
1<br />
Torque to<br />
20-25 ft.. lbs.<br />
19<br />
20<br />
23 22<br />
24<br />
25 26<br />
21<br />
12<br />
13<br />
14<br />
15 16<br />
17<br />
* 33<br />
28<br />
29<br />
30<br />
27<br />
31<br />
32<br />
18<br />
36<br />
34<br />
35<br />
37<br />
*Apply thread sealant (i.e. Loctite 242, blue or equal)<br />
40 “We stock on threads. the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
CHART 1<br />
Air Cap<br />
Sizes<br />
Order<br />
From<br />
Chart 2<br />
NOZZLE COMBINATIONS<br />
AC D E EE EX FF FX FW GX<br />
Tip<br />
Orifice<br />
in./ .110 .080 .070 .070 .070 .055 .042 .063 .034<br />
mm 2.8 2.2 1.8 1.8 1.8 1.4 1.1 1.6 .9<br />
24 P P P<br />
30 P S S S S<br />
58 S P P P<br />
62HD P<br />
64HD P<br />
67HD<br />
P<br />
69HD P<br />
80 S S S S<br />
704 P P P<br />
765 P P P<br />
777 P P<br />
797 P P<br />
9000 S S S S<br />
P = Pressure Feed Combination<br />
S = Suction Feed Combinations<br />
CHART 3<br />
Fluid Tip and Needle Size<br />
Order From Chart 3<br />
Devilbiss JGA-510<br />
FLUID TIPS AND NEEDLES<br />
Tip Orifice If this is *Ref. No. 5 Ref. No. 33 **Ref. No. 36<br />
Size No. on tip Fluid Tip & Fluid Needle Matched Tip &<br />
In. / (mm) order ➞ Gasket (No. on needle) Needle Set<br />
400 GR. S.S. TIPS & 303 GR. S.S. NEEDLES<br />
.110 (2.8) AV-2115-AC AV-650-AC JGA-402-C JGA-4040-AC<br />
.086 (2.2) AV-2115-D AV-650-D JGA-402-DEX JGA-4040-D<br />
.070 (1.8) AV-2115-E AV-650-E JGA-402-E JGA-4040-E<br />
.070 (1.8) AV-2115-EX AV-650-EX JGA-402-DEX JGA-4040-EX<br />
.055 (1.4) AV-2115-FF AV-650-FF JGA-402-FF JGA-4040-FF<br />
.042 (1.1) AV-2115-FX AV-650-FX JGA-402-FX JGA-4040-FX<br />
.063 (1.6) AV-2115-FW AV-650-FW JGA-402-FF JGA-4040-FW<br />
.034 (.9) AV-2115-GX - - - - - - JGA-4040-GX<br />
OPTIONAL 300 GR. S.S. W/ U.H.M.W. POLYETHYLENE NEEDLE SEAT<br />
.086 (2.2) AV-4915-D - - - - - - JGA-4056-D<br />
.070 (1.8) AV-4915-E - - - - - - JGA-4056-E<br />
.055 (1.4) AV-4915-FF - - - - - - JGA-4056-FF<br />
.042 (1.1) AV-4915-FX - - - - - - JGA-4056-FX<br />
.028 (.8) AV-4915-G - - - - - - JGA-4056-G<br />
OPTIONAL CARBOLOY TIPS & NEEDLES<br />
.086 (2.2) AV-1415-D AV-617-D JGA-409-D - - -<br />
.070 (1.8) AV-1415-EE AV-617-EE JGA-409-DEEE - - -<br />
.055 (1.4) AV-1415-FF AV-617-FF JGA-409-FF - - -<br />
* AV-1 copper gasket included — DO NOT use with JGA-510 gun<br />
** Matched tip & needle sets are recommended to assure leak-free operation<br />
CHART 2<br />
AIR CAPS<br />
No. on Ref. No. (1) Ref. No. (3)<br />
Cap Air Cap Air Cap Less Ring*<br />
Order➞<br />
With Ring<br />
24 AV-40-24<br />
30 MB-4039-30<br />
58 AV-439-58<br />
62HD MB-4039-62HD<br />
64HD MB-4039-64HD<br />
67HD MB-4039-67HD<br />
69HD MB-4039-69HD<br />
80 MB-4039-80<br />
704 AV-1239-704<br />
765 AV-1239-765<br />
777 31767-777<br />
797 AV-1239-797<br />
9000 AV-440-9000<br />
(continued on next page)<br />
SB-2-252-K Page 3<br />
*MBC-368 Retaining Ring<br />
(sold separately) is required<br />
to mount Air Cap to Gun.<br />
Control Equipment and Supplies in the Southwest.” 41
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Page 4 SB-2-252-K<br />
JGA-510 continued…<br />
<strong>Parts</strong> PARTS List LIST(see image on next page)<br />
Ref. Replacement Individual<br />
No. Part No. Description <strong>Parts</strong> Required<br />
1 See Chart 2 Air Cap/Retaining Ring 1<br />
2 MBC-368 Retaining Ring 1<br />
3 See Chart 2 Air Cap Less Retaining Ring 1<br />
4 See Chart 3 Fluid Tip 1<br />
*5 GTI-33-K5 Seal Kit (Kit of 5) 1<br />
6 GTI-425 Baffle Assembly 1<br />
7 MSV-3-K10 Fluid Inlet Gasket (Kit of 10) Teflon (blue) 1<br />
8 --- Lock Nut 1<br />
9 --- Fluid Inlet Adapter 1<br />
10 JGA-4044 Fluid Inlet and Nut Kit 1<br />
*•11 JGS-72-K10 Gasket Kit (Kit of 10) (Teflon ) 2<br />
*12 MBD-12-K25 Spring Kit (Kit of 25) 1<br />
*13 JGS-431-K25 Air Valve Kit (Kit of 25) 1<br />
*•14 JGS-26-K25 U Cup Seal Kit (Kit of 25) 1<br />
*15 JGA-15-K25 Washer Kit (Kit of 25) 1<br />
*16 JGA-14-K25 Snap Ring Kit (Kit of 25) 1<br />
17 JGS-449-1 Air Valve Assembly 1<br />
*•18 JGV-463-K3 Packing Kit (Kit of 3) 1<br />
19 34411-122-K10 Packing Nut Kit (Kit of 10) 1<br />
*20 --- Screw 1<br />
21 JGS-478 Stud and Screw Kit (Kit includes 1<br />
3 studs and 5 screws)<br />
22 JGS-477-1 Trigger, Stud and Screw Kit 1<br />
(Kit includes 1 each)<br />
23 JGA-132 Plug 1<br />
24 P-MB-51 Nipple 1<br />
25 JGA-497-1 Fan Adjustment Assembly 1<br />
*26 --- Retaining Ring 1<br />
*•27 SSG-8069-K25 O-Ring (Viton) (Kit of 25) 1<br />
28 JGS-16 Adjusting Screw 1<br />
*29 --- Spring Pad (Included 1<br />
with # 30 and 32)<br />
*30 MBD-19-K10 Spring Kit (Kit of 10) 1<br />
31 --- Bushing 1<br />
32 JGA-4041 Bushing, Spring Pad and Knob Kit 1<br />
33 See Chart 3 Fluid Needle 1<br />
34 --- Gun Body 1<br />
#35 See Chart 3 Fluid Tip and Needle Set 1<br />
(Not shown)<br />
* A quantity of necessary parts is included in Major Repair Kit KK-4987-2 for complete<br />
gun repair and should be kept on hand for service convenience.<br />
• A quantity of necessary parts is included in Minor Repair Kit KK-5034 for gun repair.<br />
# Ref. No. 35 includes Ref. Nos. 4 and 33. AV-1 copper gasket also included but not<br />
used with JGA-510 gun.<br />
Suffixes - K10 designates kits of multiple parts. (Example) JGS-72-K10 is a kit of 10 gaskets.<br />
■ Government NSN No. 4940-01-046-9919 = KK-4987-2.<br />
GTI-33 Baffle Seal Replacement (5)<br />
1. Remove fluid tip (4).<br />
2. Remove baffle (6).<br />
3. Remove seal (5) from baffle.<br />
4. Assemble seal to baffle with angled<br />
side up as shown at right.<br />
5. Install baffle on gun.<br />
6. Install fluid tip (4) and tighten to 12-15<br />
ft-lbs.<br />
NOTE<br />
ANGLED SIDE<br />
SEAL<br />
THICK SIDE<br />
NOTE<br />
The seal should be a tight fit<br />
on the baffle. If it is a loose fit<br />
on the baffle, assure that it is<br />
assembled with the angled<br />
side up.<br />
The seal is designed to be a tight fit<br />
on the baffle. The seal should be<br />
able to be removed using your<br />
fingers. If you are unable to remove<br />
the seal using your fingers,<br />
insert a small screwdriver between<br />
the outer lip and the back of<br />
the baffle and pry the seal off.<br />
Pry here if<br />
necessary<br />
BAFFLE<br />
42 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
JGA-510 continued…<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
32<br />
SB-2-252-K Page 5<br />
33 11<br />
31<br />
30<br />
29 28<br />
25<br />
2<br />
3<br />
26 27<br />
6<br />
See GTI-33 Baffle Seal Replacement<br />
Instructions on Page 4.<br />
1<br />
4<br />
5<br />
Torque to<br />
12-15 ft. lbs.<br />
8<br />
7<br />
*<br />
34<br />
10<br />
9<br />
Torque to<br />
20-25 ft. lbs.<br />
∆<br />
18<br />
19<br />
Fluid Inlet<br />
Nipple<br />
3/8 NPS (M)<br />
* 24<br />
20<br />
16<br />
15<br />
14 13 12<br />
17<br />
11<br />
21<br />
*23<br />
Air Inlet<br />
Nipple<br />
1/4 NPS (M)<br />
Torque to<br />
15 ft. lbs.<br />
∆<br />
Detail Ref. No. 18 - Two piece packing covered by<br />
U.S. Patent No. 5,209,501.<br />
+ Tapered edge faces out towards packing nut.<br />
22<br />
+Inner Teflon Piece<br />
Outer<br />
U.H.M.W.<br />
Poly. Piece<br />
Fluid Packing<br />
Nut<br />
Fluid Needle<br />
*Apply QH-130 (Loctite #242 med. strength blue) sealing<br />
compound on threads.<br />
Control Equipment and Supplies in the Southwest.” 43
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Page 4 SB-2-163-H<br />
Devilbiss EGA-503<br />
9<br />
8 6<br />
7<br />
4<br />
5<br />
3<br />
24 10<br />
12 11 12 13<br />
Fluid Inlet<br />
1/4" NPS(M)<br />
2<br />
1<br />
19<br />
14<br />
15<br />
Air Inlet<br />
1/4" NPS(M)<br />
16<br />
17<br />
20<br />
18<br />
23<br />
22<br />
21<br />
PARTS LIST<br />
Ref. No. Replacement Part No. Description Individual <strong>Parts</strong> Req.<br />
1 EGA-4 Packing Nut 1<br />
■ 2 38273-136-K5 Fluid Needle Packing (Kit of 5) 1<br />
3 EGA-7 Baffle 1<br />
4 EGA-4000-F Tip, Needle & Gasket (includes 4, 5, 15) 1<br />
■ 5 EGA-59-K5 Gasket (Kit of 5) 1<br />
6 EGA-443 Trigger and Stud Assy. 1<br />
■ 7 AG-3-1-K5 Trigger Bearing Stud (Kit of 5) 1<br />
8 EGA-40-390 Air Cap 1<br />
9 EGA-11 Retaining Ring 1<br />
10 EGA-454 Fan Adjusting Assembly 1<br />
■ 11 SSG-8205-K10 O-Ring (Kit of 10) 1<br />
■ 12 AG-26-K10 Washer (Kit of 10) 2<br />
■ 13 --- Spring 1<br />
14 EGA-3 Packing Gland 1<br />
15 --- Fluid Needle (included with Item 4) 1<br />
■ 16 AG-7-K5 Needle Spring Kit (Kit of 5) 1<br />
17 AG-16 Fluid Needle Adjusting Screw 1<br />
18 EGA-441 Air Valve Assy. 1<br />
19 AG-46-K3 Lock Nut (Kit of 3) 1<br />
■ 20 EGA-9-K5 Stem (Kit of 5) 1<br />
■ 21 SST-3008-K5 Ball (Kit of 5) 1<br />
■ 22 C-104-K5 Spring (Kit of 5) 1<br />
23 GD-36-K5 Spring Retainer (Kit of 5) 1<br />
■ 24 EGA-5-K6 Air Valve Plunger (Kit of 6) 1<br />
■ A quantity of necessary parts is included in Gun Repair Kit KK-5044. Government NSN No. 4940-01-182-6975 = KK-5044.<br />
Suffixes -K3, -K5, etc. designates kits of multiple parts. Example: 38273-136-K5 is a kit of (5) packings.<br />
44 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Binks 2100<br />
NOZZLE SELECTION CHART<br />
TYPE OF FLUID<br />
TO BE SPRAYED<br />
FLUID<br />
NOZZLE<br />
AIR<br />
NOZZLE<br />
TYPE<br />
*<br />
CFM AT<br />
MAX. FLUID<br />
PAT. Needle<br />
30 50 70 (inches) No.<br />
PSI PSI PSI AT 8 in.<br />
VERY THIN 63SS 63P PE 4.5 7.5 10.0 5.0 563<br />
14–16 Sec.—No. 2 Zahn 63ASS 63P PE 5.1 8.7 12.2 11.0 563A<br />
Wash Primers, Dyes, Stains, 63BSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />
Solvents, Water, Inks 66SS 66S SE 3.4 5.0 9.0 565<br />
66SS 66SD SE 7.9 12.1 10.5 565<br />
66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />
63BSS 200 PI 3.1 5.2 6.4 12.0 563A<br />
VERY THIN TO MEDIUM 66SS 21MD-1 SE 12.0 17.3 23.0 11.0 565<br />
14–30 Secs. — No. 2 Zahn 66SS 21MD-2 SE 15.2 22.2 29.6 11.0 565<br />
NOTE: 21MD-1 AND 21MD-2 AIR CAPS CAN 67SS 21MD-2 SE 12.5 18.3 24.4 13.0 567<br />
SPRAY WITH PRESSURE SET-UPS PRODUCING 63BSS 21MD-3 PE 11.6 16.6 22.2 16.0 563A<br />
SPRAY PATTERS APPROX. 12” WIDE.<br />
THIN 63ASS 63P PE 5.1 8.7 12.2 11.0 563A<br />
16–20 Secs. — No. 2 Zahn 66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />
Sealers, Primers, 63BSS 200 PI 3.1 5.2 6.4 12.0 563A<br />
Lacquers, Inks, Lubricants 63CSS PI 3.9 5.5 7.4 9.0 563A<br />
Zinc Chromates, Acrylics<br />
MEDIUM 63BSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />
19–30 Secs. — No. 2 Zahn 63CSS 63PR PE 9.5 15.5 19.5 18.0 563A<br />
Lacquers, Syn. Enamels 66SS 66SD SE 7.9 12.0 11.0 565<br />
Varnishes, Shellacs, Fillers, 66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />
Primers, Epoxies, Urethanes 63CSS 200 PI 3.1 5.2 6.4 12.0 563A<br />
Lubricants, Wax Emulsions 66SS PI 3.9 5.5 7.4 9.0 565<br />
HIGH SOLIDS<br />
Enamels 65SS 63PR PE 9.5 15.5 19.5 18.0 565<br />
HEAVY (CREAM-LIKE)<br />
Over 28 Secs. — No. 4 Ford 67SS 67PB PE 9.5 14.9 19.5 12.0 567<br />
House Paint, Wall Paint (Oil, Latex), 68SS 68PB PE 9.5 14.1 19.1 12.0 568<br />
Block Sealers, Mill Whites, 67SS 206 PI 6.0 9.5 13.0 15.0 567<br />
Vinyls, Acrylics, Epoxies, Gel Coats 68SS 201 PI 4.6 6.8 9.1 11.0 568<br />
VERY HEAVY 68SS 68PB PE 9.5 14.1 19.1 12.0 568<br />
Unaggregated, Block Fillers, 68SS 206 PI 6.2 9.8 13.2 15.0 568<br />
Textured Coatings, Fire Retardants, 59ASS 242 PI 4.1 6.0 8.2 6.0 559<br />
Road Marking Paint, Bitumastics, 59ASS 244 PI 7.8 11.5 15.2 12.0 559<br />
Cellular Plastisols, Underbody, 59BSS 250 PI 7.3 11.0 14.7 RD 559<br />
Roof Coatings 59BSS 252 PI 7.8 11.5 15.2 6.0 559<br />
59CSS 262 PI 7.3 11.0 14.7 6.0 559<br />
ADHESIVES 63CSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />
Waterbase 66SS 63PR PE 9.5 15.5 19.5 15.0 565<br />
White Vinyl Glue 67SS 67PB PE 9.5 14.1 19.1 12.0 567<br />
Solvent Base 63SS 66SD PE 7.9 12.1 16.2 4.0 563<br />
Neoprenes 63ASS 66SD PE 7.9 12.1 16.2 7.0 563A<br />
(Contact Cements) 63BSS 66SD-3 PE 7.9 12.1 16.2 4.0 563A<br />
66SS 66SD-3 PE 9.5 14.2 19.0 10.0 565<br />
66SS 66SDJG PE 10.4 8.0-9.0 565<br />
66SS 66R PE/SE 4.2 RD 565<br />
66SS 66SDJG PE 10.4 8.0-9.0 565<br />
L6SS 63PH-1 PE 9.5 14.2 19.0 18.0 565<br />
L3BSS 63PH-1 PE 9.5 14.2 19.0 18.0 563A<br />
CERAMICS & SIMILAR 63CVT 66PH PE 11.5 16.4 22.0 13.0 563CVT<br />
ABRASIVE MATERIALS 64VT 64PA PE 12.1 15.0 21.0 13.0 564VT<br />
Glazes, Engobes 67VT 67PD PE 10.0 15.0 20.0 15.0 567VT<br />
Porcelain Enamel 68VT 68PB PE 9.5 14.1 19.1 12.0 568VT<br />
CONCRETE CURING 66SS 200 PI 3.1 5.2 6.4 15.0 565<br />
COMPOUNDS 67SS 206 PI 6.0 9.5 13.0 18.0 567<br />
68SS 206 PI 6.2 9.8 13.2 20.0 568<br />
MULTICOLOR 66SS 200 PI 3.1 5.2 12.0 565<br />
PAINTS 67SS 206 PI 6.0 9.5 15.0 567<br />
66SS R3 PI 4.2 FAN 565<br />
66SS R8 PI 4.2 FAN 565<br />
TEFLONS 63ASS 63PB PE 9.0 14.3 20.0 10.0 563A<br />
63BSS 63PR PE 9.5 15.5 19.5 15.0 563A<br />
66SS 66SD SE 7.9 12.1 7.0 565<br />
HAMMERS 63CSS 63PB PE 9.0 14.3 14.0 563A<br />
66SS 63PB PE 9.0 14.3 14.0 565<br />
66SS 66SD SE 7.9 12.1 7.0 565<br />
WRINKLE ENAMELS 63CSS 63PB PE 9.0 14.3 20.0 10.0 563A<br />
66SS 63PB PE 9.0 14.3 20.0 10.0 565<br />
ZINC RICH COATINGS 67VT 67PB PE 9.5 14.1 19.1 12.0 567VT<br />
FLUID NOZZLE ORIFICE SIZES<br />
+ + + + +<br />
59ASS 59BSS 59CSS 63SS 63ASS 63BSS 63CSS 63CVT 64VT 65SS 66SS 67SS 67VT 68SS 68VT 794<br />
.171 .218 .281 .028 .040 .046 .052 .052 .064 .059 .070 .086 .086 .110 .110 .040<br />
All air nozzles shown in combination with these (+) fluid nozzles can also be used in combination with any other fluid nozzle marked (+)<br />
*See text Section B, page 6, for type code. All standard needles listed are stainless steel.<br />
Control Equipment and Supplies in the Southwest.” 45<br />
7
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Binks 2100 Continuted…<br />
Binks MODEL 2100 SIPHON SPRAY GUN<br />
26<br />
2<br />
1<br />
21<br />
18<br />
20<br />
16<br />
17<br />
15<br />
12<br />
14<br />
13<br />
7<br />
3<br />
28<br />
29<br />
24<br />
25<br />
19<br />
22<br />
8<br />
4<br />
5<br />
11<br />
9<br />
23<br />
10<br />
6<br />
27<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
1 — 2100 GUN BODY ................................... 1<br />
2 54-3347 SIDE PORT CONTROL ASSEMBLY ......... 1<br />
3 54-1013 MATERIAL BODY ................................... 1<br />
4 2-28-5+★ TEFLON PACKING .................................. 1<br />
5 56-164 PACKING NUT ........................................ 1<br />
6 54-5458 2100 TRIGGER KIT ................................. 1<br />
7 20-5285-5+ O-RING VITON ....................................... 1<br />
8 54-750-5+ SPRING ................................................... 1<br />
9 54-1236 AIR VALVE ASSEMBLY ........................... 1<br />
10 SGK-457 AIR ADJUSTMENT VALVE ..................... 1<br />
11 54-768 AIR CONNECTION ................................. 1<br />
12 *SEE FOOTNOTE AIR NOZZLE ........................................... 1<br />
13 54-918-5+ GASKET .................................................. 1<br />
14 *SEE FOOTNOTE FLUID NOZZLE ....................................... 1<br />
15 **SEE FOOTNOTE FLUID NEEDLE ....................................... 1<br />
PARTS LIST<br />
When ordering, please specify Part No.<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
16 54-1347-5+ SPRING ................................................... 1<br />
17 54-1007 CONTROL SCREW .................................. 1<br />
18 54-304-5+ SPRING ................................................... 1<br />
19 20-3757+ O-RING ................................................... 1<br />
20 54-738-5+ PACKING ................................................ 1<br />
21 54-1014-5+ PIN .......................................................... 1<br />
22 54-1025+ VALVE STEM ASSEMBLY ....................... 1<br />
23 82-126-5 SCREW ................................................... 1<br />
24 82-135-5 NUT ........................................................ 1<br />
25 82-158-5+ PACKING ................................................ 1<br />
.. 1<br />
(OPTIONAL)<br />
................................ 1<br />
28 82-469 ROUND BRUSH ...................................... 1<br />
29 OMX-88 FLAT BRUSH ........................................... 1<br />
Available only as 5-Pack.<br />
+ Indicates parts in 6-229 Repair Kit.<br />
★ Alternate needle packing (optional) 54-747-5.<br />
<br />
* Be sure to specify number stamped on air nozzle and fluid nozzle, or see Nozzle<br />
Selection Chart.<br />
** Be sure to specify number stamped on needle valve stem and spray gun model<br />
when ordering.<br />
8<br />
46 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
will cause a faulty spray.<br />
If either the air nozzle or fluid nozzle is damaged, the part must be<br />
replaced before a perfect spray can be obtained.<br />
Corpus Christi Branch<br />
Dallas Branch<br />
TO REPLACE 4750 FLUID Westway PACKING<br />
4770 Gretna<br />
Remove the fluid P.O. control Box 5036 screw (21), spring (23) and fluid Dallas, needle TX 75207 (3).<br />
Then remove Corpus the fluid Christi, packing TX 78465-5036 nut (25) and take out (214) the old 631-0584 packing<br />
(361) 882-8282<br />
Fax (214) 631-5824<br />
with a small stiff wire. Replace with new packing (8). Oil lightly and<br />
Fax (361) 882-6029<br />
1-800-BLAST 97<br />
reassemble in reverse order. Do not over tighten fluid packing nut.<br />
Doing so can prevent needle movement.<br />
Binks 115<br />
Binks MODEL 115 SPRAY GUN<br />
Corrosion Control<br />
Equipment and Supplies<br />
CFM CFM CFM PATTERN FLUID<br />
TYPE OF FLUID FLUID x AIR @30 @50 @70 AT NOZZLE<br />
TO BE SPRAYED NOZZLES TYPE PSI PSI PSI 8" NEEDLE ORIFICE<br />
VERY THIN<br />
14-16 SECS—NO.2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77SS .052<br />
WASH PRIMERS, DYES, 78SS X 78S SE 4.2 6.9 8" 78SS .070<br />
CLEANING FLUIDS, STAINS, 78SS X 78SD SE 2.8 4.0 7" 78SS .070<br />
WATER INKS 77SS X 3/4 SE 2.9 4.6 8" 77SS .052<br />
THIN<br />
16-20 SECS—NO. 2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77SS .052<br />
SEALERS, PRIMERS, 78SS X 78P PE 4.8 7.0 9.4 10" 78SS .070<br />
LACQUERS 78SS X 78S SE 4.2 6.9 8" 78SS .070<br />
78SS X 78SD SE 2.8 4.0 7" 78SS .070<br />
MEDIUM<br />
19-30 SECS—NO.2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77S .052<br />
LACQUERS, PRIMERS, 78SS X 78P PE 4.8 7.0 9.4 10" 78SS .070<br />
VARNISHES, SYN. ENAMELS, 78SS X 78S SE 4.2 6.8 8" 78SS .070<br />
WALL PAINTS, HOUSE PAINTS<br />
Binks MODEL 115 SPRAY GUN<br />
1<br />
1<br />
1<br />
13<br />
13<br />
Control Equipment and Supplies in the Southwest.” 47<br />
5<br />
PE–Pressure Feed–External Mix<br />
SE–Siphon Feed–External Mix<br />
15<br />
15<br />
20<br />
20<br />
Binks MODEL 115 SPRAY 14<br />
14<br />
GUN<br />
(1 REQUIRED) 8<br />
(1 REQUIRED) 8<br />
16<br />
16<br />
15<br />
22<br />
20<br />
22<br />
14<br />
(1 REQUIRED)<br />
5<br />
8<br />
5<br />
16<br />
5<br />
2<br />
2<br />
2<br />
13<br />
22<br />
!<br />
WARNING<br />
REGARDING AIR PRESSURE SAFETY<br />
Shut off air pressure before connecting or disconnecting air hose or<br />
removing any components from the gun. Servicing the gun while<br />
pressurized could result in damage to components or bodily injury.<br />
4<br />
4<br />
3<br />
25<br />
254<br />
8<br />
8OR<br />
25<br />
12 6 7<br />
17<br />
12 6 7<br />
17<br />
12116107<br />
18 19<br />
17<br />
11 10 18 19<br />
Binks Manufacturing Company, 11 10 1985. 18 19 All Rights Reserved<br />
PARTS LIST<br />
Replaces<br />
Part Sheet<br />
77-2282R-4<br />
Binks Binks Manufacturing Manufacturing Company, Company, 1985. 1985. All All Rights Rights Reserved Reserved<br />
ITEM PART<br />
PARTS LIST ITEM PART<br />
ITEM ITEM NO.<br />
PART PART NO. DESCRIPTION QTY.<br />
ITEM NO. PART NO. DESCRIPTION QTY.<br />
NO. 1 * NO. AIR DESCRIPTION NOZZLE .............................................. QTY. 1 NO. 15 55-826• NO. SPRING DESCRIPTION ...................................................... QTY. 1<br />
NO. NO. DESCRIPTION QTY. NO. NO. DESCRIPTION QTY.<br />
21 * FLUID AIR NOZZLE .............................................. 1 16 15 55-827 55-826• AIR SPRING VALVE ...................................................... CAP 1<br />
1 32 * * AIR FLUID NOZZLE NEEDLE NOZZLE .............................................. 1<br />
1 15 17 16 55-826• 55-828 55-827 SPRING SIDE AIR VALVE PORT ...................................................... CONTROL CAP ASS’Y 1<br />
2 3 * 55-422<br />
* SCREW,<br />
FLUID NOZZLE NEEDLE<br />
Trigger .......................................... 1<br />
1 16 18<br />
17 55-827 55-828 AIR SIDE VALVE PORT CAP CONTROL ........................................ BODY<br />
ASS’Y 1<br />
3 4 * 55-422 FLUID SCREW, NEEDLE Trigger .......................................... 11<br />
17 18 55-828 — SIDE PORT CONTROL ASS’Y BODY .................... 1<br />
55-434 TRIGGER ASSEMBLY 19 VALVE STEM ............................................ 5 55-434 TRIGGER ASSEMBLY ................................ 1 19 — VALVE STEM ............................................ 1<br />
4 55-422 SCREW, Trigger 1 18 SIDE PORT CONTROL BODY 6 55-539• SPRING ...................................................... 1<br />
20 55-874• AIR VALVE STEM ASSEMBLY.................... 1<br />
5 7 55-434 55-541• TRIGGER LEATHER ASSEMBLY PACKING .................................. 1<br />
1 19 21 — 55-875 VALVE FLUID STEM CONTROL ............................................ SCREW 1<br />
6 8 55-539• 55-548• SPRING PACKING, ...................................................... Standard, Leather 1<br />
5 20 22 55-874• — AIR BODY VALVE ........................................................ STEM ASSEMBLY.................... 1<br />
7 9 55-541• 55-560 LEATHER PACKING, PACKING Optional, .................................. Teflon...................... 1<br />
1 21 23 55-875 55-881 FLUID SPRING CONTROL ...................................................... SCREW 1<br />
8 10<br />
10 55-548• 55-634 PACKING, Standard, RING.......................................... Leather 51<br />
22 24 — 55-885<br />
24 BODY AIR CONNECTION ........................................................ 1<br />
11 — SPRING RING ............................................ 1 25 55-898 FLUID PACKING NUT ................................ 1<br />
9 11 55-560 PACKING, SPRING RING Optional, ............................................ Teflon...................... 1<br />
23 25 55-881 55-898 SPRING FLUID PACKING ...................................................... NUT 12 — PIN ............................................................ 1 26 54-3871 GUNNERS MATE (NOT SHOWN).............. 1<br />
1012 13 55-634 57-126 PACKING PIN AIR ............................................................ CONNECTION RING.......................................... 1<br />
1 24 26 27 55-885 54-3871 54-4133 AIR GUNNERS BRUSH CONNECTION (NOT MATE SHOWN).............................. (NOT .................................... 1<br />
1113 14 — 57-126 55-825 SPRING AIR VALVE CONNECTION RING NUT .............................................. 1<br />
1 25 27 28 55-898 54-4133 82-221 FLUID BRUSH PACKING (NOT SHOWN).............................. NUT ................................ 1<br />
1214 — 55-825 PIN VALVE ............................................................ NUT 11<br />
26 28 54-3871 82-221 GUNNERS BRUSH (NOT MATE SHOWN).............................. (NOT 1<br />
* Be sure to specify number stamped on Air Nozzle and Fluid Nozzle, or see Nozzle Selection Chart on page1.<br />
13Be sure 57-126 to specify AIR by number CONNECTION on Fluid .................................... Needle, and gun model 1 when ordering. 27 54-4133 BRUSH (NOT SHOWN).............................. 1<br />
14 * Be sure 55-825 to specify number VALVE NUT stamped .............................................. on Air Nozzle and Fluid 1Nozzle, or see 28 Nozzle 82-221 Selection BRUSH Chart on (NOT page1.<br />
• Also available in 6-222 Repair Kit. Please order separately.<br />
SHOWN).............................. 1<br />
Be sure to specify by number on Fluid Needle, and gun model when ordering.<br />
* Be • Also sure available to specify in number 6-222 Repair stamped Kit. on Please Air order Nozzle separately. and Fluid Nozzle, or see Nozzle Selection Chart on page1.<br />
Be sure to specify by number on Fluid Needle, and gun model when ordering.<br />
• Also available in 6-222 Repair Kit. Please order separately.<br />
3<br />
3<br />
23<br />
23<br />
24<br />
24<br />
24<br />
21<br />
21<br />
(4 REQUIRED) 21<br />
(4 REQUIRED) 23<br />
OR 9 (1 REQUIRED)<br />
98<br />
(1(4 REQUIRED)<br />
OR<br />
9 (1 REQUIRED)<br />
Part<br />
Sheet<br />
77-2282R-5
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Binks Mach 1<br />
Binks MACH1, MACH 1 ADJUSTABLE FLUID INLET<br />
MACH 1V Gun<br />
43<br />
✩<br />
34<br />
54-4330<br />
40<br />
MACH 1 with<br />
Adjustable Fluid Inlet<br />
✩Requires 54-4370.<br />
Order separately.<br />
36<br />
35<br />
39<br />
37<br />
38<br />
54-4540<br />
6<br />
5<br />
8<br />
7<br />
11<br />
10<br />
9<br />
16<br />
15<br />
14<br />
12<br />
13<br />
19<br />
17<br />
14<br />
20<br />
2<br />
3<br />
4<br />
18<br />
15<br />
1<br />
33 23<br />
41<br />
26<br />
27 28 29 30 31 32 21 22<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
1 54-3531❑ RETAINING RING (Metal) ........................ 1<br />
2 * AIR NOZZLE ............................................ 1<br />
3 * FLUID NOZZLE ........................................ 1<br />
4 54-3543 HEAD INSERT.......................................... 1<br />
5 54-3922 • GUN BODY ASSEMBLY<br />
6 54-3919 TRIGGER STUD & SCREW KIT ................ 1<br />
7 54-3946 SIDE PORT CONTROL ASSEMBLY #6...... 1<br />
8 54-3956★ CONTROL STEM...................................... 1<br />
9 54-3917★ GUIDE BUSHING .................................... 1<br />
10 54-3511★ RETAINING RING .................................... 1<br />
11 54-4218★ CONTROL BODY .................................... 1<br />
12 20-6160 O-RING.................................................... 1<br />
13 54-4217★ CONTROL SCREW .................................. 1<br />
14 20-4615-5◆❍ O-RING (Teflon) ...................................... 2<br />
15 54-3515 SEAL RETAINER ...................................... 2<br />
16 54-3520◆ SPRING (Yellow) ...................................... 1<br />
17 54-3512◆ SPINDLE ASSEMBLY................................ 1<br />
18 54-3518▼◆ SPRING (Blue) .......................................... 2<br />
19 54-3541 HOUSING ................................................ 1<br />
20 *■ FLUID NEEDLE (Stainless Steel) ................ 1<br />
21 54-3925★ GASKET .................................................. 1<br />
22 54-3928★ PLUG ...................................................... 1<br />
23 54-3606 FLUID CONTROL KNOB.......................... 1<br />
24 54-768 AIR CONNECTION .................................. 1<br />
25<br />
PARTS LIST<br />
24<br />
(When ordering, please specify Part No.)<br />
18<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
25 54-3504 PLUG .................................................. 1<br />
26 54-3533 FLUID INLET (Stainless Steel) .............. 1<br />
27 54-4264▲■◆ GLAND ADAPTER<br />
28 54-4265▲■◆ NEEDLE SEAL<br />
29 54-4266▲■◆ SEAL BACKUP<br />
30 54-4267▲■◆★ SPRING<br />
31 54-4263▲■◆ PACKING NUT<br />
32 54-3513 VALVE SPINDLE CAP ........................ 1<br />
33 54-3547 TRIGGER ............................................ 1<br />
34 54-4330✩ ADJUSTABLE FLUID INLET (Optional)<br />
Assembly for MACH 1 w/Adj. Fluid Inlet<br />
35 54-4540† VITREOUS FLUID INLET ASSEMBLY.... 1<br />
(Optional)<br />
36 54-4541†★ VITREOUS FLUID INLET (Optional) .... 1<br />
37 20-2227-5❍†◆★ O-RING (Buna) (Optional).................... 1<br />
38 54-4531†◆★ PACKING SPACER (Optional).............. 1<br />
39 54-4542†★ NUT ASSEMBLY (Optional) ................ 1<br />
40 54-4370 SEAL CARTRIDGE ASSEMBLY<br />
for Adjustable Fluid Inlet (Not Included)<br />
41 82-469 GUN BRUSH ...................................... 1<br />
42 82-221 CLEANING BRUSH ............................ 1<br />
43 54-3918 WRENCH (Optional, Not Included)<br />
54-3871 GUNNERS MATE (Not Shown) ............ 1<br />
42<br />
* Select from Air Fluid Nozzle chart, page 6.<br />
†MACH 1V with vitreous set-up. Optional. Order 54-4540.<br />
** For special purpose nozzles see chart, page 6.<br />
❑ Optional 54-4318 Plastic Retaining Ring . . . . . . . . . . . . . . . . . . .1<br />
▼ Optional 54-4427★ Heavy Duty Spring . . . . . . . . . . . . . . . . . . .1<br />
◆ Also available in spare parts kit 54-3605 (not furnished).<br />
▲ Part of Self-Adjusting Packing Kit (54-4261) without needle.<br />
Please order kit separately.<br />
■ Part of Self-Adjusting Packing Kit (54-4262) with 54-3941needle.<br />
❍ Available only as a 5-pack.<br />
• Item NOT available separately. ★ Available from Industrial Finishing distributors only.<br />
✩Requires 54-4370. Order separately.<br />
5<br />
48 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Mach 1 Continued…<br />
FLUID<br />
6<br />
FLUID NOZZLES<br />
STANDARD FLUID NOZZLES<br />
FLUID NOZZLE NO.<br />
APPLICABLE<br />
AIR NOZZLE<br />
ULTRA LIGHT / Reduced Flow 89 (.020” Dia.) 0.5 mm SEE NOTE<br />
VERY LIGHT / Reduced Flow 90 (.030” Dia.) 0.8 mm 90P***<br />
LIGHT: less than15 to 20 seconds in a Zahn 2 Cup, 91 (.040” Dia.) 1.0 mm 95P, 97P,<br />
e.g., stains, varnishes,thin lacquers, automotive refinishing fluids. 92 (.046” Dia.) 1.2 mm 92P*, 54-3941<br />
MEDIUM: 20 to 60 seconds in a ZAHN 2 Cup, 93 (.051” Dia.) 1.3 mm 95AP, 97AP**<br />
e.g., general industrial coatings. 94 (.055” Dia.) 1.4 mm 93P*, 94P<br />
95 (.059” Dia.) 1.5 mm<br />
96 (.063” Dia.) 1.6 mm<br />
HEAVY: greater than 60 seconds in a Zahn 2 Cup.<br />
97 (.070” Dia.) 1.7 mm<br />
94VT (.052”) 1.3mm Carbide Tip 94P, 97P 54-3950<br />
901VT (.066”) 1.6 mm Carbide Tip 54-3951<br />
903 (.079”) 2.0 mm 54-3941/54-3940<br />
905 (.089”) 2.3 mm 54-3941/54-3940<br />
905VT (.088”) 2.3 mm Carbide Tip 905P ▲ 54-3952<br />
906 (.100”) 2.5 mm ▲ 54-3941/59-3940<br />
909 (.111”) 2.8 mm 54-3941/54-3940<br />
909VT (.112”) 2.8 mm Carbide Tip 54-3953<br />
90F (.030") 0.8 mm 94P 54-4022<br />
91F (.040") 1.0 mm 95P, 97P 54-4023<br />
92F (.046") 1.2 mm 92P, 93P* 54-4024<br />
94F (.055") 1.4 mm 95AP**● 54-4026<br />
97F (.070") 1.7 mm 97AP**● 54-4029<br />
909F (.111") 2.8 mm 97AP**● 54-4051<br />
FLUID<br />
NEEDLE<br />
NOTE: Use stainless steel Fluid Needle (54-3941) for all above nozzles. Optional nylon-tipped stainless steel Fluid Needle (54-3940) is also avaible.<br />
FLUID<br />
TYPICAL APPLICATION<br />
VERY HEAVY FLUIDS:<br />
Block Fillers, Texture Coatings,<br />
Fire Retardants, Road Marking Paint,<br />
Bitumastics, Adhesives, Celluar<br />
Plastisols, Underbody & Vitreous<br />
Coatings, Special Applications<br />
FEATHERING<br />
For applications requiring more<br />
gradual fluid valve opening for<br />
metering control of fluid flow<br />
with trigger<br />
SIPHON FEED-FINE FINISH<br />
Light to medium fluids<br />
Auto body spot repairs<br />
Medium to heavy fluids<br />
Auto body overall finishing<br />
GS FLUID NOZZLES<br />
LIGHT/MEDIUM: less than15 to 20 seconds in a Zahn 2 Cup, 92GS (.046” Dia.) 1.2 mm SEE NOTE<br />
e.g., stains, varnishes,thin lacquers, automotive refinishing materials. 93GS (.052” Dia.) 1.3 mm<br />
94GS (.055” Dia.) 1.4 mm<br />
MEDIUM: 20 to 60 seconds in a ZAHN 2 Cup,<br />
95GS (.059” Dia.) 1.5 mm<br />
96G ■ 54-4547<br />
e.g., general industrial coatings.<br />
96GS (.063” Dia.) 1.6 mm<br />
97GS (.070” Dia.) 1.7 mm<br />
NOTE: Optimum setup for clear coat spray is 92GS Fluid Nozzle x 96G Air Nozzle Assembly.<br />
96G Air Nozzle<br />
92GS Fluid Nozzle<br />
(.046") 1.2 mm<br />
* 93P Low Volume Nozzle for automotive fine finish.<br />
92P Low Volume Nozzle for general industrial.<br />
** 95AP High Solids Nozzle for hard to atomize<br />
coatings and higher flow rates.<br />
97AP Same as 95AP, but for wider fan if needed.<br />
NEEDLE ADJUSTMENT LENGTH<br />
(See adjustment guide at right.)<br />
54-4547 CSS Needle<br />
(Needs to be adjusted to fit your gun.<br />
See adjustment guide at right.)<br />
SPECIAL PURPOSE NOZZLES<br />
FLUID NOZZLE NO.<br />
FLUID NOZZLE NO.<br />
APPLICABLE<br />
AIR NOZZLE<br />
COMPATIBLE<br />
FLUID NEEDLE<br />
94s (.055") 1.4 mm 54-4026<br />
95AS ●<br />
APPLICABLE<br />
AIR NOZZLE<br />
97s (.070") 1.7 mm 54-4029<br />
*** 90P Low Volume Nozzle, 1 1/2 H.P. Compressor or<br />
bigger – (6 C.F.M) required.<br />
● 95AP, 95AS and 97AP Air Nozzles do not require<br />
separate Retainer Ring.<br />
▲ Optional Square Needle ass’y 54-4398 may be used.<br />
Needle<br />
Adjustment Guide<br />
Model<br />
Length<br />
MACH 1 5.8 in.<br />
MACH 1SL 5.7 in.<br />
M1-Gravity 5.5 in.<br />
FLUID<br />
NEEDLE<br />
OPTIONAL GS FLUID<br />
NOZZLE SIZES<br />
Diameter<br />
Nozzle Inches mm<br />
92GS .046 1.2<br />
93GS .051 1.3<br />
94GS .055 1.4<br />
96GS .063 1.6<br />
Example: 93GS Fluid Nozzle,<br />
96G Air Nozzle &<br />
54-4547 Needle.<br />
■ Improves atomization, breaks-up high solid material<br />
easier, provides better finish at lower pressures and<br />
reduces orange-peel dramatically.<br />
54-4547 needle must be used in conjunction<br />
with the GS fluid nozzle and 96G air nozzle.<br />
Control Equipment and Supplies in the Southwest.” 49
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Mach 1 Continued…<br />
AIR NOZZLES<br />
AIR PRESSURE RECOMMENDATIONS<br />
TYPE OF FLUID ATOMIZING FLUID PRESSURE<br />
PSI<br />
RANGE- PSI<br />
Primer/surfaces 3-4 1-4<br />
Light Stains, Inks 4-5 1-5<br />
Acrylic Enamels 6-7 2-7<br />
Lacquers 7-8 2-8<br />
Low VOC, Urethanes 8-10 2-10<br />
NOZZLE<br />
ATOMIZING<br />
PSI<br />
HVLP AIR NOZZLES 95P, 97P, 95AS, 95AP, 97AP, 905P<br />
NOZZLE<br />
AIRFLOW<br />
SCFM<br />
#6 (STANDARD)<br />
SIDE PORT CONTROL<br />
GUN INLET<br />
PSI<br />
REGULATOR*<br />
PSI<br />
HVLP AIR NOZZLES 92P<br />
#10 (OPTIONAL)<br />
SIDE PORT CONTROL<br />
GUN INLET<br />
PSI<br />
REGULATOR*<br />
PSI<br />
3 11.0 20 27 45 49<br />
5 15.7 30 40 65 70<br />
7 17.5 38 50 73 80<br />
9 19.6 45 58 88 96<br />
10 22.5 50 64 95 105<br />
NOZZLE ATOMIZING<br />
PSI<br />
#6 (STANDARD)<br />
SIDE PORT CONTROL<br />
REGULATOR*<br />
PSI<br />
NOZZLE AIRFLOW GUN INLET<br />
SCFM<br />
PSI<br />
3 4.5 6.0 9<br />
5 6.0 8.5 10<br />
7 6.8 11.0 14<br />
9 7.5 13.5 18<br />
10 8.0 15.0 19<br />
HVLP AIR NOZZLE 93P<br />
#6 (STANDARD)<br />
SIDE PORT CONTROL<br />
NOZZLE ATOMIZING NOZZLE AIRFLOW GUN INLET REGULATOR*<br />
PSI<br />
SCFM<br />
PSI<br />
PSI<br />
3 5.5 8.0 10.0<br />
5 7.0 11.5 14.0<br />
7 8.0 14.5 18.0<br />
9 9.5 17.0 22.5<br />
10 10.0 18.0 24.0<br />
HVLP AIR NOZZLE 96G<br />
#6 (STANDARD)<br />
SIDE PORT CONTROL<br />
NOZZLE ATOMIZING NOZZLE AIRFLOW GUN INLET REGULATOR*<br />
PSI<br />
SCFM<br />
PSI<br />
PSI<br />
3 7.5 23.0 35.0<br />
5 14.0 29.0 42.0<br />
7 15.5 33.0 47.0<br />
9 17.5 39.0 55.0<br />
10 19.0 43.0 60.0<br />
HVLP AIR NOZZLE 90P<br />
#6<br />
(Standard)<br />
Side Port<br />
Nozzle Nozzle Control<br />
Atomizing AIRFLOW GUN INLET<br />
PSI SCFM PSI<br />
3 4.0 5<br />
5 4.5 7<br />
7 5.0 10<br />
9 5.5 12<br />
10 6.0 15<br />
HVLP AIR NOZZLE 94P<br />
#6<br />
(Standard)<br />
Side Port<br />
Nozzle Nozzle Control<br />
Atomizing AIRFLOW GUN INLET<br />
PSI SCFM PSI<br />
3 7 14<br />
5 9 21<br />
7 11 27<br />
9 12 30<br />
10 13 33<br />
*NOTE<br />
Regulator pressures are based on<br />
25' of 5/16" diameter hose in<br />
good condition without Quick-<br />
Disconnects or other restrictive<br />
fittings. Use the air nozzle test<br />
gauge accessory to confirm the<br />
atomizing/regulator pressure<br />
relationship for your actual air<br />
supply set-up.<br />
These recommendations are for<br />
“typical” or “average” fluids, and<br />
are intended to serve as a starting<br />
point. Adjust as necessary for<br />
your specific application.<br />
All guns produced since December 15, Use of very low fluid delivery rates with with conventional materials. High flow<br />
50 “We stock the most complete line of Corrosion-<br />
1990 have a 54-3946 fan control as standard<br />
equipment. Maximum recommended<br />
nozzle atomizing pressure is 10 psi.<br />
HOW TO USE THE NOZZLE SELECTION CHART<br />
HVLP AIR NOZZLES<br />
these nozzles will produce a narrower<br />
than normal fan pattern.<br />
rates with light bodied materials may<br />
result in some minor “smoking” or fluid<br />
build-up on the face of these nozzles.
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
<strong>Parts</strong> / Pièces Graco Silver / Peças Plus / Piezas<br />
20<br />
16 17 2<br />
2<br />
6<br />
1<br />
2d*<br />
10<br />
4<br />
8 9 3<br />
11<br />
12<br />
23<br />
1<br />
2a*<br />
2b*<br />
2c*<br />
1<br />
Lubricate, then<br />
torque to 20-25 ft-lb<br />
(27-34 N.m)<br />
13<br />
2<br />
Lubricate<br />
21 22<br />
3<br />
4<br />
Torque to 30-40 in-lb<br />
(3.4–4.5 N.m)<br />
Purchase separately<br />
9626A<br />
235460, C: Standard (non-reversing) DripLess Tip<br />
Guard: 2–finger trigger. Includes items 1 to 15<br />
Ref<br />
No. Part No. Description Qty.<br />
1 220251 STANDARD TIP GUARD 1<br />
2 235474 NEEDLE KIT<br />
Includes items 2a to 2d 1<br />
2a* DIFFUSER/SEAT 1<br />
2b* GASKET, copper 1<br />
2c* NEEDLE 1<br />
2d* 166969 TIP GASKET 1<br />
6 235482 FLUID HOUSING, two finger 1<br />
8 187985 TRIGGER, two finger 1<br />
9 102207 SETSCREW, 1/4–20 1<br />
10 187965 PIVOT PIN 1<br />
11 235471 GUN HANDLE 1<br />
12 203953 SCREW, hex washer hd, 10–24 1<br />
13 107091 SCREW, 1/4–20 2<br />
14 187987 WARNING TAG not shown 1<br />
15 222385 WARNING CARD not shown 1<br />
235461, B: Standard (non-reversing) DripLess<br />
Tip Guard; 4–finger trigger. Includes items 1 to 15.<br />
Ref<br />
No. Part No. Description Qty.<br />
1 220251 STANDARD TIP GUARD 1<br />
2 235474 NEEDLE KIT<br />
Includes items 2a to 2d 1<br />
2a* DIFFUSER/SEAT 1<br />
2b* GASKET, copper 1<br />
2c* NEEDLE 1<br />
2d* 166969 TIP GASKET<br />
6 235483 FLUID HOUSING, four finger 1<br />
8 188127 TRIGGER, four finger 1<br />
9 102207 SETSCREW, 1/4–20 1<br />
10 187965 PIVOT PIN 1<br />
11 235471 GUN HANDLE 1<br />
12 203953 SCREW, hex washer hd, 10–24 1<br />
13 107091 SCREW, 1/4–20 2<br />
14 187987 WARNING TAG not shown 1<br />
15 222385 WARNING CARD not shown 1<br />
Control Equipment and Supplies in the Southwest.” 51
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Silver Plus Continued…<br />
Tip Selection Chart<br />
Orifice Fan Width RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size at 300 mm Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
0.178 50-100 (2-4) 0.20 163-107<br />
(0.007) 6-8 (150-200) (.052) 221-307 GHD-307<br />
0.203 50-100 (2-4) 0.26 163-108<br />
(0.008) 100-150 (4-6) (0.069) 163-208<br />
200-250 (8-10) 163-408<br />
0.229 50-100 (2-4) 0.33 221-200 GHD-109 163-109<br />
(0.009) 100-150 (4-6) (0.087) 221-209 GHD-209 163-209<br />
150-200 (6-8) 221-309 GHD-309 163-309<br />
200-250 (8-10) 221-409 GHD-409 163-409<br />
250-300 (10-12) 221-509 GHD-509 163-509<br />
300-350 (12-14) 221-609 GHD-609 163-609<br />
0.254 50-100 (2-4) 0.41 163-110<br />
(0.010) 100-150 (4-6) (0.107) 163-210 FFR-210<br />
150-200 (6-8) 163-310 FFR-310<br />
200-250 (8-10) 163-410 FFR-410<br />
250-300 (10-12) 163-510 FFR-510<br />
300-350 (12-14) 163-610<br />
0.279 50-100 (2-4) 0.49 221-111 GHD-111 163-111<br />
(0.011) 100-150 (4-6) (0.13) 221-211 GHD-211 163-211 269-211<br />
150-200 (6-8) 221-311 GHD-311 163-311 269-311<br />
200-250 (8-10) 221-411 GHD-411 163-411 269-411<br />
250-300 (10-12) 221-511 GHD-511 163-511 269-511<br />
300-350 (12-14) 221-611 GHD-611 163-611<br />
350-400 (14-16) GHD-711 163-711<br />
0.305 100-150 (4-6) 0.59 163-212 FFR-212<br />
(0.012) 150-200 (6-8) (0.15) 163-312 FFR-312<br />
200-250 (8-10) 163-412 FFR-412<br />
250-300 (10-12) 163-512 FFR-512<br />
300-350 (12-14) 163-612 FFR-612<br />
350-400 (14-16) 163-712<br />
0.330 50-100 (2-4) 0.69 221-203 GHD-113 163-113<br />
(0.013) 100-150 (4-6) (0.18) 221-213 GHD-213 LLT-213 163-213 269-213<br />
150-200 (6-8) 221-313 GHD-313 163-313 269-313<br />
200-250 (8-10) 221-413 GHD-413 163-413 269-413<br />
250-300 (10-12) 221-513 GHD-513 163-513 269-513<br />
300-350 (12-14) 221-613 GHD-613 163-613 269-613<br />
350-400 (14-16) GHD-713 163-713<br />
400-460 (16-18) GHD-813 163-813<br />
0.356 100-150 (4-6) 0.79 163-214 FFR-214<br />
(0.014) 150-200 (6-8) (0.21) 163-314<br />
200-250 (8-10) 163-414 FFR-414<br />
250-300 (10-12) 163-514 FFR-514<br />
300-350 (12-14) 163-614 FFR-614<br />
350-400 (14-16) 163-714<br />
400-460 (16-18) 163-814<br />
460-508 (18-20) 163-914<br />
0.381 50-100 (2-4) 0.91 221-115 GHD-115 163-115<br />
(0.015) 100-150 (4-6) (0.24) 221-215 GHD-215 LLT-215 163-215 269-215<br />
150-200 (6-8) 221-315 GHD-315 LLT-315 163-315 269-315<br />
200-250 (8-10) 221-415 GHD-415 LLT-415 163-415 269-415<br />
250-300 (10-12) 221-515 GHD-515 163-515 269-515<br />
300-350 (12-14) 221-615 GHD-615 163-615 269-615<br />
350-400 (14-16) GHD-715 163-715 269-715<br />
400-460 (16-18) GHD-815 163-815 269-815<br />
460-508 (18-20) 163-915<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Form No. 305-796 E<br />
52 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Silver Plus Continued…<br />
Tip Selection Chart (cont’d)<br />
Fan Width<br />
Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
0.432 50-100 (2-4) 1.17 GHD-117 163-117<br />
(0.017) 100-150 (4-6) (31.0) 221-217 GHD-217 LLT-217 163-217 269-217<br />
150-200 (6-8) 221-317 GHD-317 LLT-317 163-317 269-317<br />
200-250 (8-10) 221-417 GHD-417 LLT-417 163-417 269-417<br />
250-300 (10-12) 221-517 GHD-517 163-517 269-517<br />
300-350 (12-14) 221-617 GHD-617 163-617 269-617<br />
350-400 (14-16) GHD-717 163-717 269-717<br />
400-460 (16-18) 221-817 GHD-817 163-817<br />
460-508 (18-20) GHD-917 163-917<br />
0.457 100-150 (4-6) 1.32 163-218<br />
(0.018) 150-200 (6-8) (0.35) 163-318<br />
200-250 (8-10) 163-418<br />
250-300 (10-12) 163-518<br />
300-350 (12-14) 163-618<br />
350-400 (14-16) 163-718<br />
400-460 (16-18) 163-818<br />
460-508 (18-20) 163-918<br />
0.483 50-100 (2-4) 1.47 221-201 GHD-119 163-119<br />
(0.019) 100-150 (4-6) (0.39) 221-219 GHD-219 LLT-219 163-219 269-219<br />
150-200 (6-8) 221-319 GHD-319 LLT-319 163-319 269-319<br />
200-250 (8-10) 221-419 GHD-419 LLT-419 163-419 269-419<br />
250-300 (10-12) 221-519 GHD-519 163-519 269-519<br />
300-350 (12-14) 221-619 GHD-619 163-619 269-619<br />
350-400 (14-16) GHD-719 163-719<br />
400-460 (16-18) 221-819 GHD-819 163-819 269-819<br />
460-508 (18-20) 163-819<br />
0.508 150-200 (6-8) 1.63 163-318<br />
(0.020) 200-250 (8-10) (0.43) 163-418<br />
250-300 (10-12) 163-518<br />
300-350 (12-14) 163-618<br />
400-460 (16-18) 163-818<br />
0.533 50-100 (2-4) 1.79 221-202 GHD-121 163-121<br />
(0.021) 100-150 (4-6) (0.47) 221-221 GHD-221 163-221<br />
150-200 (6-8) 221-321 GHD-321 LLT-321 163-321<br />
200-250 (8-10) 221-421 GHD-421 LLT-421 163-421 269-421<br />
250-300 (10-12) 221-521 GHD-521 163-521 269-521<br />
300-350 (12-14) 221-621 GHD-621 LLT-621 163-621 269-621<br />
350-400 (14-16) 221-721 GHD-721 163-721 269-721<br />
400-460 (16-18) 221-821 GHD-821 163-821 269-821<br />
460-508 (18-20) 163-921<br />
0.559 150-200 (6-8) 1.97 163-322<br />
(0.022) 250-300 (10-12) (0.52) 163-522<br />
300-350 (12-14) 163-622<br />
400-460 (16-18) 163-822<br />
460-508 (18-20) 163-922<br />
0.584 100-150 (4-6) 2.15 221-223 163-223<br />
(0.023) 150-200 (6-8) (0.57) 221-323 GHD-323 LLT-323 163-323<br />
200-250 (8-10) 221-423 GHD-423 LLT-423 163-423<br />
250-300 (10-12) 221-523 GHD-523 163-523 269-523<br />
300-350 (12-14) 221-623 GHD-623 LLT-623 163-623 269-623<br />
350-400 (14-16) 221-723 GHD-723 163-723<br />
400-460 (16-18) GHD-823 163-823<br />
460-508 (18-20) GHD-923 163-923<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Form No. 305-796 E<br />
Control Equipment and Supplies in the Southwest.” 53
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Silver Plus Continued…<br />
Tip Selection Chart (cont’d)<br />
Fan Width<br />
Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
0.610 100-150 (4-6) 2.35 163-224<br />
(0.024) 150-200 (6-8) (0.62) 163-324<br />
200-250 (8-10) 163-424<br />
250-300 (10-12) 163-524<br />
300-350 (12-14) 163-624<br />
400-460 (16-18) 163-824<br />
460-508 (18-20) 163-924<br />
0.635 100-150 (4-6) 2.54 221-225 GHD-225 LLT-225 163-225 269-225<br />
(0.025) 150-200 (6-8) (0.67) 221-325 GHD-325 LLT-325 163-325 269-325<br />
200-250 (8-10) 221-425 GHD-425 LLT-425 163-425 269-425<br />
250-300 (10-12) 221-525 GHD-525 163-525 269-525<br />
300-350 (12-14) 221-625 GHD-625 163-625 269-625<br />
350-400 (14-16) GHD-725 163-725<br />
400-460 (16-18) 221-825 GHD-825 163-825 269-825<br />
460-508 (18-20) 163-925<br />
0.660 200-250 (8-10) 2.76 163-426<br />
(0.026) 250-300 (10-12) (0.73) 163-526<br />
300-350 (12-14) 163-626<br />
400-460 (16-18) 163-826<br />
460-508 (18-20) 163-926<br />
0.686 100-150 (4-6) 2.96 GHD-227 163-227 269-227<br />
(0.027) 150-200 (6-8) (0.78) 221-327 GHD-327 LLT-327 163-327 269-327<br />
200-250 (8-10) 221-427 GHD-427 LLT-427 163-427 269-427<br />
250-300 (10-12) 221-527 GHD-527 163-527 269-527<br />
300-350 (12-14) 221-627 GHD-627 LLT-627 163-627 269-627<br />
350-400 (14-16) GHD-727 163-727<br />
400-460 (16-18) 221-827 GHD-827 163-827 269-827<br />
460-508 (18-20) GHD-927 163-927<br />
0.711 200-250 (8-10) 2.76 163-428<br />
(0.028) 250-300 (10-12) (0.73) 163-528<br />
300-350 (12-14) 163-628<br />
400-460 (16-18) 163-828<br />
0.737 100-150 (4-6) 3.42 163-229<br />
(0.029) 150-200 (6-8) (0.90) GHD-329 163-329<br />
200-250 (8-10) 221-429 GHD-429 163-429<br />
250-300 (10-12) 221-529 GHD-529 163-529<br />
300-350 (12-14) 221-629 GHD-629 163-629<br />
350-400 (14-16) 221-729 GHD-729 163-729<br />
400-460 (16-18) GHD-829 163-829<br />
460-508 (18-20) 163-929<br />
0.762 200-250 (8-10) 3.67 163-430<br />
(0.030) 250-300 (10-12) (0.97) 163-530<br />
0.787 100-150 (4-6) 3.90 GHD-231 163-231<br />
(0.031) 150-200 (6-8) (1.03) 221-331 GHD-331 LLT-331 163-331<br />
200-250 (8-10) 221-431 GHD-431 LLT-431 163-431<br />
250-300 (10-12) 221-531 GHD-531 163-531 269-531<br />
300-350 (12-14) 221-631 GHD-631 LLT-631 163-631 269-631<br />
350-400 (14-16) GHD-731 163-731<br />
400-460 (16-18) 221-831 GHD-831 163-831 269-831<br />
460-508 (18-20) GHD-931 163-931<br />
0.813 100-150 (4-6) 4.16 163-232<br />
(0.032) 200-250 (8-10) (1.1) 163-432<br />
400-460 (16-18) 163-832<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Form No. 305-796 E<br />
54 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Silver Plus Continued…<br />
Tip Selection Chart (cont’d)<br />
Fan Width<br />
Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
0.828 150-200 (6-8) 4.42 GHD-333<br />
(0.033) 200-250 (8-10) (1.17) 221-433 GHD-433 163-433<br />
250-300 (10-12) 221-533 GHD-533 163-533<br />
300-350 (12-14) 221-633 GHD-633 163-633<br />
350-400 (14-16) GHD-733 163-733<br />
400-460 (16-18) 221-833 GHD-833 163-833<br />
460-508 (18-20) GHD-933 163-933<br />
0.889 100-150 (4-6) 4.98 GHD-235 LLT-225 163-235<br />
(0.035) 150-200 (6-8) (1.31) GHD-335 LLT-325 163-335<br />
200-250 (8-10) 221-435 GHD-435 LLT-425 163-435<br />
250-300 (10-12) 221-535 GHD-535 163-535<br />
300-350 (12-14) 221-635 GHD-635 163-635 269-635<br />
350-400 (14-16) 221-735 GHD-735 163-735<br />
400-460 (16-18) 221-835 GHD-835 163-835<br />
460-508 (18-20) 221-935 GHD-935 163-935<br />
0.940 150-200 (6-8) 5.56 GHD-337<br />
(0.037) 200-250 (8-10) (1.47) GHD-437<br />
250-300 (10-12) GHD-537<br />
300-350 (12-14) GHD-637 163-637<br />
350-400 (14-16) GHD-737 163-737<br />
400-460 (16-18) GHD-837<br />
460-508 (18-20) GHD-937<br />
0.991 100-150 (4-6) 6.18 GHD-239 163-239<br />
(0.039) 150-200 (6-8) (1.63) GHD-339 163-339<br />
200-250 (8-10) 221-439 GHD-439 163-439<br />
250-300 (10-12) GHD-539 163-539<br />
300-350 (12-14) GHD-639 163-639<br />
350-400 (14-16) GHD-739<br />
400-460 (16-18) GHD-839 163-839<br />
460-508 (18-20) GHD-939 163-939<br />
1.041 150-200 (6-8) 6.83 GHD-341 LLT-341 163-341<br />
(0.041) 200-250 (8-10) (1.80) GHD-441 163-441<br />
250-300 (10-12) GHD-541 163-541<br />
300-350 (12-14) GHD-641 163-641<br />
350-400 (14-16) GHD-741<br />
400-460 (16-18) GHD-841 163-841<br />
1.092 150-200 (6-8) 7.51 GHD-343<br />
(0.043) 200-250 (8-10) (1.99) 221-443 GHD-443 163-443<br />
250-300 (10-12) 221-543 GHD-543 163-543<br />
300-350 (12-14) GHD-643 163-643<br />
350-400 (14-16) GHD-743<br />
400-460 (16-18) GHD-843<br />
460-508 (18-20) 163-943<br />
1.143 150-200 (6-8) 8.21 GHD-345 LLT-345<br />
(0.045) 200-250 (8-10) (2.17) GHD-445 163-445<br />
250-300 (10-12) GHD-545 163-545<br />
300-350 (12-14) 221-645 GHD-645 163-645<br />
400-460 (16-18) 163-845<br />
1.194 150-200 (6-8) 8.98 GHD-347<br />
(0.047) 200-250 (8-10) (2.37) GHD-447<br />
250-300 (10-12) GHD-547 163-547<br />
300-350 (12-14) GHD-647 163-647<br />
350-400 (14-16) GHD-747<br />
400-460 (16-18) GHD-847 163-847<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Form No. 305-796 E<br />
Control Equipment and Supplies in the Southwest.” 55
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Silver Plus Continued…<br />
Tip Selection Chart (cont’d)<br />
Fan Width<br />
Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
1.245 150-200 (6-8) 9.75 GHD-349 LLT-349<br />
(0.049) 200-250 (8-10) (2.58) GHD-449 163-449<br />
250-300 (10-12) GHD-549<br />
300-350 (12-14) GHD-649<br />
350-400 (14-16) GHD-749 163-749<br />
400-460 (16-18) 163-849<br />
1.295 150-200 (6-8) 10.6 GHD-351 LLT-351 163-351<br />
(0.051) 200-250 (8-10) (2.79) 221-451 GHD-451 163-451<br />
250-300 (10-12) 221-551 GHD-551 163-551<br />
300-350 (12-14) GHD-651 163-651<br />
350-400 (14-16) GHD-751<br />
400-460 (16-18) GHD-851<br />
1.346 250-300 (10-12) 11.41 GHD-553 163-553<br />
(0.053) 350-400 (14-16) (3.01) GHD-753<br />
1.397 150-200 (6-8) 12.29 GHD-355 LLT-355<br />
(0.055) 200-250 (8-10) (3.21) 221-455 GHD-455 LLT-455 163-455<br />
250-300 (10-12) 221-555 GHD-555 163-555<br />
300-350 (12-14) 221-655 GHD-655 163-655<br />
350-400 (14-16) GHD-755<br />
400-460 (16-18) GHD-855<br />
1.448 150-200 (6-8) 13.2 163-357<br />
(0.057) 200-250 (8-10) (3.49) 163-457<br />
250-300 (10-12) GHD-557 163-557<br />
300-350 (12-14) GHD-657 163-657<br />
350-400 (14-16) 163-757<br />
1.499 150-200 (6-8) 14.14 163-359<br />
(0.059) 200-250 (8-10) (3.74) 163-459<br />
250-300 (10-12) GHD-559 163-559<br />
300-350 (12-14) GHD-659 163-659<br />
350-400 (14-16) 163-749<br />
1.549 200-250 (8-10) 15.12 GHD-461 163-461<br />
(0.061) 250-300 (10-12) (3.99) GHD-561 163-561<br />
300-350 (12-14) GHD-661 163-661<br />
350-400 (14-16) GHD-761 163-761<br />
400-460 (16-18) GHD-861 163-861<br />
1.600 200-250 (8-10) 16.13 GHD-463 163-463<br />
(0.063) 250-300 (10-12) (4.26) 221-563 GHD-563 163-563<br />
300-350 (12-14) GHD-663 163-663<br />
350-400 (14-16) GHD-763 163-763<br />
400-460 (16-18) GHD-863 163-863<br />
1.651 200-250 (8-10) 17.17 GHD-465 163-465<br />
(0.065) 250-300 (10-12) (4.53) GHD-565 163-565<br />
300-350 (12-14) 221-665 GHD-665 163-665<br />
350-400 (14-16) 163-765<br />
400-460 (16-18) 163-865<br />
1.702 200-250 (8-10) 18.24 GHD-467 163-467<br />
(0.067) 250-300 (10-12) (4.82) GHD-567 163-567<br />
300-350 (12-14) GHD-667 163-667<br />
350-400 (14-16) GHD-767 163-767<br />
400-460 (16-18) GHD-867 163-867<br />
1.753 200-250 (8-10) 19.36 163-469<br />
(0.069) 250-300 (10-12) (5.11) 163-569<br />
300-350 (12-14) GHD-669 163-669<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Form No. 305-796 E<br />
56 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Silver Plus Continued…<br />
Tip Selection Chart (cont’d)<br />
Fan Width<br />
Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />
Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />
mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />
(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />
1.803 200-250 (8-10) 20.48 GHD-471 163-471<br />
(0.071) 250-300 (10-12) (5.41) GHD-571 163-571<br />
300-350 (12-14) GHD-671 163-671<br />
350-400 (14-16) GHD-771<br />
400-460 (16-18) 163-871<br />
1.854 200-250 (8-10) 21.57 163-473<br />
(0.073) 250-300 (10-12) (5.7) 163-573<br />
1.905 200-250 (8-10) 22.85 GHD-475 163-475<br />
(0.075) 250-300 (10-12) (6.04) GHD-575<br />
300-350 (12-14) GHD-675<br />
1.956 200-250 (8-10) 24.22 163-477<br />
(0.077) (6.4)<br />
2.006 200-250 (8-10) 25.36 163-479<br />
(0.079) (6.7)<br />
2.057 200-250 (8-10) 26.66 GHD-481 163-481<br />
(0.081) (7.04)<br />
Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />
Accessories for Silver Plus<br />
Filters<br />
Maximum working pressure: 21.0 MPa (210 bar).<br />
Adequate filtering is important for a good surface finish and to<br />
minimize tip clogging. These filters provide secondary filtering.<br />
Various screen meshes are available.<br />
Filters that mount in hose:<br />
213-068 Includes filter body, spring and one 100 mesh screen.<br />
213-069 Includes filter spring and one 60 mesh screen.<br />
Use with 213-068 filter body.<br />
210-742 Includes filter spring and one 100 mesh screen.<br />
Use with 213-068 filter body.<br />
210-729 Includes assembly 213-068 plus a 0.9 m whip<br />
hose for more flexible gun movement.<br />
Filters that mount between hose and gun:<br />
210-500 Includes swivel, adapter, and one 100 mesh screen.<br />
Replacement screens for above filters:<br />
210-731 Three 250 micron (60 mesh) screens.<br />
210-732 Three 149 micron (100 mesh) screens.<br />
210-733 Three 74 micron (200 mesh) screens.<br />
Gun Hose Swivels and Whip Hose<br />
Swivels and whip hoses provide more flexible gun movement for<br />
easier handling and less fatigue. Working pressures are listed in<br />
the descriptions.<br />
207-946 Gun Hose Swivel<br />
1/2 npsm(f) x 3/8 npt(f).<br />
Max. working pressure: 35.0 MPa (350 bar).<br />
204-940 Gun Hose Swivel<br />
1/4 npsm(f) x 1/4 npt(m).<br />
Max. working pressure: 21.0 MPa (210 bar).<br />
214-700 Whip Hose, Nylon<br />
Coupled 1/4 npsm(f) x 3/8 npt(m),<br />
spring guards both ends.<br />
Max. working pressure: 21.0 MPa (210 bar).<br />
Nylon Brushes<br />
Use to thoroughly clean the gun’s fluid passages.<br />
101-891 9 mm diameter.<br />
101-892 16 mm diameter.<br />
Tools<br />
171-147 Wrench<br />
Fixes all hexes on the gun.<br />
188-369 Needle Tool<br />
Required to install new needle without damaging it.<br />
Tip Guards<br />
These tip guards fit all Graco airless spray guns. Choose the one<br />
that is right for your application. One of these tip guards is<br />
included with every Graco airless gun. Use the chart on the inside<br />
pages of this data sheet as a Tip Selection Guide.<br />
220-422 RAC IV DripLess Tip Guard<br />
Includes SwitchTip of choice.<br />
220-222 Standard DripLess Tip Guard<br />
Order flat tip separately.<br />
222-674 Heavy-Duty RAC DripLess Tip Guard<br />
Order SwitchTip separately.<br />
Form No. 305-796 E<br />
Control Equipment and Supplies in the Southwest.” 57
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Silver Plus Continued…<br />
Ordering Information<br />
235-463 Silver Plus with RAC IV DripLess Tip Guard<br />
and 517 SwitchTip, 2-Finger Trigger<br />
235-464 Silver Plus with HD RAC IV Tip Assembly,<br />
and 617 SwitchTip, 2-Finger Trigger<br />
238-591 Silver Plus with HD RAC IV Tip Assembly,<br />
and 525 SwitchTip, 4-Finger Trigger<br />
235-460 Silver Plus with DripLess Flat Tip Guard,<br />
2-Finger Trigger<br />
Spray tip not included. Order separately.<br />
238-966 Silver Plus with HD RAC IV Tip Guard,<br />
2-Finger Trigger with 4-Finger Fluid Tube<br />
For improved gloved hand access.<br />
235-461 Silver Plus with DripLess Flat Tip Guard,<br />
4-Finger Trigger<br />
Spray tip not included. Order separately.<br />
235-462 Silver Plus with DripLess Flat Tip Guard,<br />
0.94 mm (0.037 in.) Preorifice<br />
For Fine Finish.<br />
Spray tip not included. Order separately.<br />
235-474 Silver Plus Gun Repair Kit<br />
Technical Specifications<br />
Max. working fluid pressure . . . . . . . . 34.5 MPa (345 bar)<br />
Weight<br />
without tip or guard . . . . . . . . . . . . . . . . . . . . . . . 510 g<br />
Fluid orifice<br />
All models, except 235-462 . . . . . . . . . . . . . . . . 2.3 mm<br />
235-462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.94 mm<br />
Fluid inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npsm(m)<br />
Maximum material temperature . . . . . . . . . . . . . . . 50°C<br />
Sound pressure level* . . . . . . . . . . . . . . . . . . . . . . . 78 dBa<br />
Sound power level* . . . . . . . . . . . . . . . . . . . . . . . . . 87 dBa<br />
Wetted parts . . . . . . . . . . . . . . . . stainless steel, polyethylene,<br />
. . . . . . . . . . . . . . . . . . . . . . . . . . . polyurethane, nylon, Teflon ®<br />
Instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . 308-236<br />
*Measured while spraying waterborne paint – gravity 1.36 through a 517 tip<br />
at 20.7 MPa (207 bar) per ISO 3744.<br />
Teflon ® is a registered trademark of Du Pont.<br />
Graco is registered to I.S. EN ISO 9001.<br />
Any and all specifications contained herein are subject<br />
to change without notice.<br />
R<br />
GRACO N.V.<br />
Slakweidestraat 31<br />
58 B-3630 Maasmechelen “We stock the most complete line of Corrosion-<br />
Tel: (32) 89 770 700 • Fax: (32) 89 770 777<br />
www.graco.com (US) • www.graco.be (Europe)
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Part #<br />
Description<br />
1 HDCBX-112 Spray head<br />
2 HDCBX-SA Small arbor<br />
3 HDCBX-LC Locking nut<br />
4 HDCBX-CCS-112 Centering device<br />
5 HDCBX-XS Extra small manifold<br />
6 HBC01124 Centering carriage<br />
7 HDCBX-150-112 Air motor<br />
8 HBS01095 Coupling<br />
9 CBX205 Threaded extension<br />
10 HBS01095 Coupling<br />
11 HBS01095 Coupling<br />
12 HDCBXMF Manifold fitting<br />
13A 512018 .018” Preorifice<br />
13B 512031 .031” Preorifice<br />
13C 512039 .039” Preorifice<br />
14 CP-4928-A Back pressure assembly<br />
*** HDCBX-360-2 is shown. HDCBX-360-112 is the<br />
same without the centering carriage (6)<br />
Internal Diameter Paint Equipment<br />
HDCBX-360-2 and HDCBX-360-112<br />
Part #<br />
Description<br />
1 HDCBX-112 Spray head<br />
2 HDCBX-SA Small arbor<br />
3 HDCBX-LC Locking nut<br />
4 HDCBX-CCS-112 Centering sheave<br />
5 HBC01131 Centering carriage<br />
6 HDCBX-XS Extra small manifold<br />
7 HDCBX-150-112 Air Motor<br />
8 HBS01095 Coupling<br />
9 CBX-205 Threaded extension<br />
10 HBS01092 Locking nut<br />
11 HBS01092 Locking nut<br />
12 HDCBXMF Manifold fitting<br />
13 512018 .018” Preorifice<br />
13B 512031 .031” Preorifice<br />
13C 512039 .039” Preorifice<br />
14 CP-4928-A Back pressure assembly<br />
HDCBX-360-3<br />
Control Equipment and Supplies in the Southwest.” 59
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
HDCBX-360-4<br />
Part #<br />
Description<br />
1 HDCBX-LN Locking nut<br />
2 HDCBX-4 Spray Head<br />
3 HDCBX-CCS-4 Centering collars<br />
4 ISBO3641 Centering carriage<br />
5 HDCBX-M Manifold<br />
6 HDCBX-AE Arbor extension<br />
7 HDCBX-MFM Manifold fitting<br />
8A 512018 .018” Preorifice<br />
8B 512031 .031” Preorifice<br />
8C 512039 .039” Preorifice<br />
9 CP-4928-A Back pressure assembly<br />
10 HDCBX-150-4 Air motor<br />
HDCBX-360-5<br />
Part #<br />
Description<br />
1 HDCBX-LN Locking nut<br />
2 HDCBX-6 Spray head<br />
3 HDCBX-SE-6 Extension<br />
4 HDCBX-150-6 Air motor<br />
5 SB-636-18 Centering carriage<br />
6 HDCBX-L Large manifold<br />
7 HDCBX-ORS Small “O” ring<br />
8 HDCBX-ORL Large “O” ring<br />
9 HDCBX-LMF Large manifold fitting<br />
10 HDCBX-CCS-6 Centering collars<br />
11A 512018 .018” Preorifice<br />
11B 512031 .031” Preorifice<br />
11C 512039 .039” Preorifice<br />
12 HDCBX CT Copper tube<br />
13 HDCBX-MFM Manifold fitting<br />
14 CP-4928-A Back pressure assembly<br />
15 243-283 Airless gun<br />
60 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Page 4<br />
SBBI-21-044-H<br />
Ref. Replacement Description Individual<br />
No. Part No. <strong>Parts</strong> Req.<br />
1 PT-423 Tank Assy. Kit (Includes 1<br />
Ref. Nos. 1A, 18, 19, 20 & 21)<br />
1A PT-420 Tank Shell 1<br />
2 PT-33-1 Lid Gasket, Santoprene 1<br />
3 PT-425 Lid, Zinc Plated (Agitator) 1<br />
4 PT-418 Air Motor/Adapter Assy.<br />
(See Pg. 5 for Breakdown)<br />
*5 ---- Street Elbow 1/4" NPT (F) 1<br />
x 1/4" NPT (M)<br />
6 H-2008 Nipple 1/4" NPT(M) (83C-210 & 83C-220) 2<br />
x 1/4"NPS(M) (83C-211 & 83C-221) 3<br />
7 HA-57011 Hose Assembly 1<br />
8 HAV-500 Air Adjusting Valve1/4" NPS (F) 1<br />
x 1/4" NPS (M)<br />
9 83-2727 Gauge (83C-210, 83C-211) 1<br />
Gauge (83C-220, 83C-221) 2<br />
*9A ---- Pipe Plug 1/4" NPT(M)(Supplied/Reg) 1<br />
10 HAR-511 Regulator (All regulated models) 1<br />
10A HAR-507 Regulator (83C-220 & 83C-221) 1<br />
11 SSP-30-ZN 90° Swivel Adapter 1/4" NPS (F) 1<br />
x 1/4" NPT (M)<br />
*12 ---- Cross 1/4" NPT (F) 1<br />
13 TIA-4080 Safety Valve - 80 PSI 1<br />
14 PT-32 Handle 1<br />
*15 ---- Hex Nut 3/8"-16 1<br />
16 AD-11 Nipple 3/8" NPT (M) 1<br />
x 3/8" NPT (M) S.S.<br />
*17 ---- Street Elbow 3/8" NPT (F) 1<br />
x 3/8" NPT (M) S.S.<br />
18 ---- Thumb Screw 4<br />
19 ---- Yoke Assembly 4<br />
20 ---- Cotter Pin, 3/32 x 1" 4<br />
21 ---- Hinge Pin 4<br />
22 PT-31 Fluid Tube, Galv. 1<br />
23 PT-78-K10 or Tank Liner (Kit of 10 or 60) 1<br />
PT-78-K60<br />
24 PT-426 Lid, Zinc Plated 1<br />
25 SSP-462-ZN Hex Nipple 1/4" NPT(M) 1<br />
26 SS-2707 Air Relief Valve 1<br />
27 83-4233 D. M. Nipple (Universal Pipe Thread)<br />
(83C-210, 83C-211) 2<br />
(83C-220, 83C-221) 3<br />
63 KK-5057 Clamp, Pin & Screw Kit (Includes<br />
1 Ea. Ref. Nos. 18, 19, 20 & 21) 1<br />
65 KK-5076 Safety Valve & Drain Valve Kit<br />
(Includes 1 Ea. Ref. Nos. 13 & 26) 1<br />
*Purchase locally.<br />
Suffixes -K2, K5, K10 designate kits of multiple parts.<br />
Grounding Diagram<br />
Purchase hardware locally<br />
5/16–18 x 3/4 Long<br />
Hex Head Bolt<br />
(1 Required)<br />
Paint Tanks<br />
Binks 83C Pressure Tank<br />
5/16–18 Hex Head<br />
Nut (2 Required)<br />
83C-210 PRESSURE TANK<br />
(Includes Ref. No. 1, 2 and 18 thru 23)<br />
9<br />
Air In<br />
27<br />
27<br />
24<br />
11<br />
12<br />
83C-220 &<br />
83C-221<br />
PRESSURE TANK<br />
(Dual Regulation<br />
included with these<br />
models)<br />
6<br />
27<br />
Air In<br />
6<br />
5<br />
7<br />
3<br />
2<br />
7<br />
8<br />
9A<br />
27<br />
4<br />
25<br />
12<br />
25<br />
9<br />
6<br />
11<br />
Air to<br />
Spray<br />
Gun<br />
6<br />
10<br />
26<br />
27<br />
10<br />
13<br />
9<br />
Air to<br />
Spray<br />
Gun<br />
26<br />
9A<br />
13<br />
65<br />
14<br />
15<br />
Fluid Out<br />
16<br />
6<br />
15<br />
17<br />
10A<br />
14<br />
Fluid Out<br />
16<br />
1A<br />
17<br />
18<br />
19<br />
20<br />
21<br />
63<br />
1<br />
2X<br />
Sufficient Length<br />
12 Gauge Wire<br />
(Not Shown)<br />
5/16 Lock Washer<br />
(1 Required)<br />
Tank Skirt (Ref)<br />
22<br />
23<br />
83C-211 PRESSURE TANK WITH AGITATOR<br />
Control Equipment and Supplies in the Southwest.” 61
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Binks 83C Continued… SBBI-21-044-H Page 5<br />
36<br />
37<br />
38<br />
39<br />
29 30<br />
31 32<br />
33<br />
40<br />
28<br />
34<br />
58<br />
57<br />
64<br />
61<br />
60 59<br />
59<br />
Open side of seal<br />
(50) faces downward.<br />
Optional propeller (55)<br />
available. See Page 6,<br />
Accessories.<br />
56<br />
56A<br />
PT-418 Air Motor/Adapter Ass'y (Ref. No. 4)<br />
Includes Ref. Nos. 35, 48, 49, 50, & 51.<br />
41<br />
42<br />
43<br />
44<br />
45**<br />
41<br />
42<br />
46<br />
39<br />
38<br />
47<br />
48<br />
49<br />
50<br />
51<br />
49<br />
49<br />
52<br />
53<br />
54<br />
55<br />
35<br />
62<br />
4<br />
HAR-507 (Ref. No. 10A) & HAR-511 (Ref. No. 10)<br />
REGULATOR ASSEMBLIES (HAR-511 shown)<br />
Ref. Replacement Description Individual<br />
No. Part No. <strong>Parts</strong> Req.<br />
28 KK-4977 Repair Kit 1<br />
29 --- "O" Ring 1<br />
30 --- Spring 1<br />
31 --- "O" Ring 1<br />
32 --- Valve 1<br />
33 --- "O" Ring 1<br />
34 --- Diaphragm Assembly 1<br />
35 PT-410 Air Motor Assembly 1<br />
36 QS-190 End Cap 1<br />
*37 --- End Cap Gasket 1<br />
38 PT-58 Bearing 2<br />
39 Purchase locally Screw (1/4"-28 x 1/2") 12<br />
40 --- Front Plate 1<br />
*41 PT-59-1-K10 End Plate Spacer 2<br />
42 QS-189-1-K10 Dowel Pin (Kit of 10) 4<br />
43 --- Body 1<br />
*44 --- Vane 4<br />
45 --- Rotor Assembly 1<br />
46 --- End Plate 1<br />
47 PT-56 Shaft Seal 1<br />
+ 48 PT-50 Air Motor Adapter 1<br />
+• 49 Purchase locally Set Screw (1/4"-20 x 1/4") 4<br />
+ 50 KK-5041 Seal Assembly 1<br />
• 51 QMG-441 Shaft Coupling Kit 1<br />
(Includes #49)<br />
+ 52 SSG-8096-K5 "O" Ring (Kit of 5) 1<br />
+ 53 PT-70 Adapter Nut 1<br />
• 54 QMG-56 Shaft 1<br />
• 55 QMS-448 Propeller Assy. 1<br />
56 --- Propeller 1<br />
56A Purchase locally Set Screw 1<br />
(1/4"-20 x 3/8" S.S.)<br />
57 350-401 Muffler Assembly 1<br />
58 --- Body 1<br />
* 59 --- Screen 2<br />
*60 --- Felt 1<br />
61 --- Cap 1<br />
62 PT-428 Agitator Shaft Assembly<br />
(Includes 1 Ea. Ref. Nos.<br />
49, 52, 53, 54 & 55) 1<br />
64 KK-5006 Strainer Screen & Felt Kit<br />
(Includes 2 Ea. Ref. No. 59<br />
& 4 Ea. Ref. No. 60) 1<br />
* <strong>Parts</strong> included in KK-5001-1 Air Motor Repair Kit.<br />
+ <strong>Parts</strong> included in KK-5074 Air Motor Apapter Kit.<br />
• <strong>Parts</strong> included in KK-5075 Agitator Shaft Assembly.<br />
(KK-5074 & KK-5075 Sold by ITW Automotive<br />
Refinishing only.)<br />
62 “We stock the most complete line of Corrosion-
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
Binks 83C Continued…<br />
Page 8<br />
ACCESSORIES<br />
SBBI-21-044-H<br />
PROSPECTOR TM PRESSURE TANK<br />
STRAINERS FOR 2 GALLON TANKS<br />
Prospector strainers are an economical way to<br />
remove foreign material from paint, stain, lacquer<br />
and coatings.<br />
Inner Diameter ......................... 8.75" (222.25mm)<br />
Outer Diameter ..................... 10.625" (269.87mm)<br />
Height/Depth ............................ 2.625" (66.67mm)<br />
Case Qty ............................................................. 20<br />
PTS-2Gal-K20-200 .............................. 200 micron<br />
......................................... (approx. 65 wire mesh)<br />
PTS-2Gal-K20-400 .............................. 400 micron<br />
......................................... (approx. 37 wire mesh)<br />
PTS-2Gal-K20-600 .............................. 600 micron<br />
......................................... (approx. 28 wire mesh)<br />
SCRUBS ®<br />
HAND CLEANER TOWELS<br />
Scrubs ® are a pre-moistened<br />
hand cleaner towel for painters.<br />
No water is needed.<br />
29-3100<br />
ITW Industrial Finishing<br />
192218<br />
ITW Automotive Refinishing<br />
PT-78-K10 & PT-78-K60 LINER<br />
A molded polyethylene tank liner<br />
to reduce tank clean up time. The<br />
liner is made of tough, durable,<br />
leakproof polyethylene and can be<br />
re-used. May be used with all materials<br />
that are compatible with polyethylene.<br />
(Available in packages of<br />
10 and 80 only.)<br />
QMS-79 OPTIONAL PROPELLER<br />
Used with light viscosity or waterborne<br />
materials where over-agitation may be<br />
a problem.<br />
Binks 81-800: 1 Qt. Drip Cup<br />
PT-413 AIR REGULATOR KIT<br />
Used to convert single regulated<br />
tanks (fluid only), to dual regulation<br />
(fluid and air). Used with portable<br />
air compressors or with air lines<br />
when no other means (air transformers<br />
or regulators) of air pressure<br />
regulation is available.<br />
Ball Valves. VA-542 air inlet<br />
shut-off valve. To install, replace<br />
the 83-4233 D.M. nipple<br />
with a bushing – 3/8(m) x 1/<br />
4(f) – purchased locally. Attach<br />
ball valve.<br />
Binks MODEL 81-800<br />
DRIP-PROOF 1-QUART ALUMINUM<br />
SIPHON CUP ASSEMBLY<br />
VA-540 fluid outlet shut-off<br />
valve. To install, remove the<br />
AD-11 adapter. Using these<br />
valves will simplify attachment<br />
of air and fluid hoses.<br />
3/8 NPS THREAD SWIVEL NUT<br />
6<br />
1<br />
2<br />
3<br />
4<br />
5<br />
10<br />
6<br />
7<br />
8<br />
9<br />
NOTE<br />
Keep tube and tube connectors<br />
WARRANTY clean of paint. Accumulation of<br />
paint in the tube or connectors<br />
This product is covered by Binks' 1 Year Limited Warranty.<br />
can plug them and prevent the<br />
siphon action.<br />
Binks Worldwide Sales and Service Listing: www.binks.com<br />
ITW Industrial Finishing<br />
PARTS LIST ITW Automotive Refinishing<br />
Binks has authorized distributors throughout the world. For technical<br />
Binks has authorized distributors throughout the world.<br />
When ordering, please specify Part No.<br />
assistance or the distributor nearest you, see listing below.<br />
For equipment, parts and service, check the Yellow Pages<br />
ITEM PART<br />
ITEMunder PART “Automotive Body Shop Equipment and Supplies.”<br />
U.S./Canada Technical NO. NO. Service Office: DESCRIPTION QTY. NO. For technical NO. assistance, DESCRIPTION see listing below. QTY.<br />
195 Internationale Blvd., Glendale Heights, IL 60139<br />
1 TGC-13! SWIVEL NUT.................................. 1 8<br />
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)<br />
U.S./Canada 81-805 Customer COVER Service MACHINING...................... Office:<br />
1<br />
Toll-Free Fax: 1-888-246-5732<br />
2 TGC-12! ADAPTER ...................................... 1 9<br />
1724<br />
TGC-11<br />
Indian Wood<br />
TUBE (Fluid)<br />
Circle, Suite<br />
....................................<br />
J-K, Maumee, OH 43537<br />
1<br />
3 81-803!" DRIP PROOF TUBE (Plus One Spare).... 2 10Toll-Free 81-801** Telephone: COVER 1-800-445-3988 ASSEMBLY (U.S.A. ........................ and Canada 1only)<br />
4 TSC-13! LEVER ............................................ 1 11Toll-Free 82-428-2 Fax: 1-800-445-6643<br />
ONE QUART CUP ASSEMBLY........ 1<br />
5 81-802 YOKE ............................................ 1 ! Available in 81-806 Cup Cover Repair Kit.<br />
6 81-307! CONNECTOR ................................ 2 "Available in quantity pack. Order 81-803-K5 (quantity of 5).<br />
7 TGC-9*! GASKET ........................................ 1 * Available in quantity pack. Order TGC-9-K5 (quantity of 5).<br />
** 81-801 Cover Assembly can be purchased separately.<br />
3/06 ©2006 Illinois Tool Works Inc. All rights reserved. Printed in U.S.A.<br />
Control Equipment and Supplies in the Southwest.” Replaces Part 63<br />
11<br />
Part Sheet<br />
2794R<br />
Sheet<br />
77-2794R-1
CLEMTEX<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Binks Model 80-295 (2 QT.) “STEADI-GRIP” PRESSURE CONTAINER<br />
Binks 80-295: 2 Qt. Pressure Cup<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
1 80-4 CUP, 2 QUART ................................ 1<br />
2 80-34 TUBE, MATERIAL ............................ 1<br />
3 80-11* GASKET, TRI SEAL FOAM ................ 1<br />
4 80-297 COVER .......................................... 1<br />
5 80-12 AIR RELEASE VALVE .................... 1<br />
6 72-1022 ▲ CENTERPOST ASSEMBLY .............. 1<br />
7 80-33 OUTLET ........................................ 1<br />
8 20-353 JAM NUT, 5/16-18 .......................... 1<br />
9 83-1899 HANDLE ........................................ 1<br />
PARTS LIST<br />
When ordering, please specify Part No.<br />
*Available in quantity pack. For Tri-Seal Gaskets, order 80-11-5 (qty. of 5).<br />
▲ Available from Industrial Finishing distributors only.<br />
ITEM PART<br />
NO. NO. DESCRIPTION QTY.<br />
10 85-440 AIR REGULATOR ASSEMBLY ........ 1<br />
(MAX. 50 PSI FLUID PRESSURE)<br />
(SEE PART SHEET 2817)<br />
11 80-267 VALVE............................................ 1<br />
12 60-7 SPRING .......................................... 1<br />
13 80-45 OPTIONAL GASKET, LEATHER ...... —<br />
(ORDER SEPARATELY)<br />
14 85-441 2ND REGULATOR KIT .................. —<br />
(MAX. 50 PSI FOR ATOMIZING<br />
AIR CONTROL) (ORDER SEPARATELY)<br />
64 “We stock the most complete line of Corrosion-<br />
3
1-800-CLEMTEX<br />
www.clemtex.com<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
Corrosion Control<br />
Equipment and Supplies<br />
b+,+)!(,!4.#+.'!$)!EEED%#'4)'=D%54F!<br />
Control Equipment and Supplies in the Southwest.” 65
CLEMTEX<br />
Degrees of Blast Cleanliness<br />
Grade A Grade B Grade C<br />
Condition of Steel<br />
Grade A – Steel where mill scale has started to flake<br />
and light rusting occurs<br />
Grade B – Steel where all mill scale has flaked off and<br />
complete rusting has taken place<br />
Grade C – Steel where pitting and complete rusting has<br />
occurred<br />
Brush Off Blast<br />
Definition: A Brush-Off Blast Cleaned Surface Finish is<br />
defined as one from which all oil, grease, dirt, rust scale, loose<br />
mill scale, loose rust and loose paint or coatings are removed<br />
completely but tight mill scale and tightly adhered rust, paint<br />
and coatings are permitted to remain provided that all mill scale<br />
and rust have been exposed to the abrasive blast pattern<br />
sufficiently to expose numerous flecks of the underlying metal<br />
fairly uniformly distributed over the entire surface.<br />
NACE – 4 SSPC-SP-7 SA - 1<br />
Commercial Blast<br />
Definition: A Commercial Blast Cleaned Surface Finish is defined as one<br />
from which all oil, grease, dirt, rust scale and foreign matter have been<br />
completely removed from the surface and all rust, mill scale and old paint<br />
have been completely removed except for slight shadows, streaks, or<br />
discolorations caused by rust stain, mill scale oxides or slight, tight residues<br />
of paint or coating that may remain; if the surface is pitted, slight residues of<br />
rust or paint may by found in the bottom of pits; at least two-thirds of each<br />
square inch of surface area shall be free of all visible residues and the<br />
remainder shall be limited to the light discoloration, slight staining or tight<br />
residues mentioned above. NACE – 3 SSPC-SP-6 SA - 2<br />
Near White Metal Blast<br />
Definition: A Near-White Blast Cleaned Surface Finish is defined<br />
as one from which all oil, grease, dirt, mill scale, rust, corrosion<br />
products, oxides, paint or other foreign matter have been completely<br />
removed from the surface except for very light shadows, very slight<br />
streaks or slight discolorations caused by rust stain, mill scale<br />
oxides, or light, tight residues of paint or coating that may remain. At<br />
least 95 percent of each square inch of surface area shall be free of<br />
all visible residues, and the remainder shall be limited to the light<br />
discoloration mentioned above.<br />
NACE -2 SSPC-SP-10 SA – 2 ½<br />
White Metal Blast<br />
Definition: A White Metal Blast Cleaned Surface Finish is<br />
defined as a surface with a gray-white, uniform metallic color,<br />
slightly roughened to form a suitable anchor pattern for<br />
coatings. The surface, when viewed without magnification, shall<br />
be free of all oil, grease, dirt, visible mill scale, rust, corrosion<br />
products, oxides, paint, or any other foreign matter.<br />
NACE – 1 SSPC-SP-5 SA - 3<br />
Houston Office<br />
248 McCarty Dr.<br />
P.O. Box 15214<br />
Houston, TX 77220-5214<br />
(713) 672-8251<br />
Fax (713) 672-6336<br />
Corpus Christi Branch<br />
4750 Westway<br />
P.O. Box 5036<br />
Corpus Christi, TX 78465-5036<br />
(361) 882-8282<br />
Fax (361) 882-6029<br />
Dallas Branch<br />
4770 Gretna<br />
Dallas, TX 75207<br />
(214) 631-0584<br />
Fax (214) 631-5824<br />
1-800-BLAST 97<br />
1-800-CLEMTEX<br />
www.clemtex.com<br />
clemtex@clemtex.com<br />
©2010 <strong>Clemtex</strong>