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CLEMTEX<br />

Corrosion Control<br />

Equipment and Supplies<br />

<strong>Parts</strong> <strong>Catalog</strong><br />

Products Manufactured by:<br />

<strong>Clemtex</strong> • Clemco • Bullard • DeVilbiss<br />

Binks • Graco • Zero • Econoline<br />

RPB/Nova • Reed • Green Diamond<br />

DeFelsko •ElektroPhysik<br />

COMPLETE — DEPENDABLE — KNOWLEDGEABLE<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

1-800-CLEMTEX<br />

www.clemtex.com<br />

clemtex@clemtex.com


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

!<br />

Nozzle<br />

Orifice<br />

No. 2<br />

(1/8")<br />

No. 3<br />

(3/16")<br />

No. 4<br />

(1/4")<br />

No. 5<br />

(5/16")<br />

No. 6<br />

(3/8")<br />

No. 7<br />

(7/16")<br />

No. 8<br />

(1/2")<br />

Nozzle<br />

No. 4<br />

No. 5<br />

No. 6<br />

No. 7<br />

No. 8<br />

Compressed Air and Abrasive Consumption<br />

Pressure at the Nozzle (psi)<br />

50 60 70 80 90 100<br />

Air, Abrasive and<br />

HP Requirements<br />

11 13 15 17 18.5 20 Air (cfm)<br />

0.67 0.77 0.88 1.01 1.12 1.23 Abrasive (cu.ft./hr<br />

67 77 88 101 112 123 & lbs/hr)<br />

2.5 3 3.5 4 4.5 5 Compressor hp<br />

26 30 33 38 41 45 Air (cfm)<br />

1.5 1.71 1.96 2.16 2.38 2.64 Abrasive (cu.ft./hr<br />

150 171 196 216 238 264 & lbs/hr)<br />

6 7 8 9 10 10 Compressor hp<br />

47 54 61 68 74 81 Air (cfm)<br />

2.68 3.12 3.54 4.08 4.48 4.94 Abrasive (cu.ft./hr<br />

268 312 354 408 448 494 & lbs/hr)<br />

11 12 14 16 17 18 Compressor hp<br />

77 89 101 113 126 137 Air (cfm)<br />

4.68 5.34 6.04 6.72 7.4 8.12 Abrasive (cu.ft./hr<br />

468 534 604 672 740 812 & lbs/hr)<br />

18 20 23 26 28 31 Compressor hp<br />

108 126 143 161 173 196 Air (cfm)<br />

6.68 7.64 8.64 9.6 10.52 11.52 Abrasive (cu.ft./hr<br />

668 764 864 960 1052 1152 & lbs/hr)<br />

24 28 32 36 39 44 Compressor hp<br />

147 170 194 217 240 254 Air (cfm)<br />

8.96 10.32 11.76 13.12 14.48 15.84 Abrasive (cu.ft./hr<br />

896 1032 1176 1312 1448 1584 & lbs/hr)<br />

33 38 44 49 54 57 Compressor hp<br />

195 224 252 280 309 338 Air (cfm)<br />

11.6 13.36 15.12 16.8 18.56 20.24 Abrasive (cu.ft./hr<br />

1160 1336 1512 1680 1856 2024 & lbs/hr)<br />

44 50 56 63 69 75 Compressor hp<br />

System Air Volume Requirements at 100 psig<br />

Material<br />

Orifice<br />

Size<br />

Volume<br />

of Air<br />

Plus<br />

Helmet<br />

Plus 50%<br />

(reserve)<br />

Minimum<br />

Air Required<br />

1/4" 81 20 50 151 cfm<br />

6.5mm 2.3 0.5 1.4 4.2 m 3 /min<br />

5/16" 137 20 79 236 cfm<br />

8.0mm 3.9 0.5 2.2 6.6 m 3 /min<br />

3/8" 196 20 108 324 cfm<br />

9.5mm 5.5 0.5 3 9.0 m 3 /min<br />

7/16" 254 20 137 411 cfm<br />

11.0mm 7.2 0.5 3.9 11.6 m 3 /min<br />

1/2" 338 20 179 537 cfm<br />

12.5mm 9.6 0.5 5 16.1 m 3 /min<br />

Mesh<br />

Size<br />

Shape<br />

Abrasive Comparison<br />

! !<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

Density<br />

lbs/ft 3 Mohs Friability Source<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

!<br />

I.D.<br />

Pressure Production<br />

Loss Loss<br />

3/4" 1.1 psi 16.6%<br />

1" 2.4 psi 3.6%<br />

1-1/4" 0.7 psi 1.0%<br />

1-1/2" 0.2 psi 0.3%<br />

Nozzle Orifice Size<br />

Increase in Air<br />

Consumption<br />

No. 4 1/4" 6.5mm<br />

No. 5 5/16" 8.0mm 60% more than No. 4<br />

No. 6 3/8" 9.5mm 38% more than No.5<br />

No. 7 7/16" 11.0mm 36% more than No. 6<br />

No. 8 1/2" 12.5mm 33% more than No. 7<br />

Typical<br />

Applications<br />

Slag 8-80 Angular 85-112 7.0-7.5 high By-Product Outdoor blast cleaning<br />

Steel Grit<br />

10-<br />

325<br />

Angular 230 8.0 low Manufactured Removing heavy scale<br />

Steel Shot 8-200 Spherical 280 8.0 low Manufactured Cleaning, Peening<br />

Al. Oxide<br />

Glass<br />

Beads<br />

12-<br />

325<br />

10-<br />

400<br />

Angular 125 8.9-9.0+ med Manufactured<br />

Cleaning, Finishing,<br />

Deburring, Etching<br />

Spherical 85-90 5.5 med Manufactured Cleaning, Finishing<br />

Garnet 12-80 Angular 45-60 3.0-4.0 low/med Manufactured<br />

Green<br />

Lightening<br />

120 Angular 115 7.0 med Natural<br />

Corn Cob 8-40 Angular 35-45 2.0-4.5 med By-Product<br />

Pressure Loss in Air Hose<br />

Minimum Compressor Air Line Sizes<br />

The importance of nozzle pressure is illustrated<br />

above. Proper nozzle pressure (90-100 psi)<br />

results in high production cleaning and low<br />

abrasive use in the same amount of time.<br />

Paint Stripping,<br />

Deflashing, Cleaning<br />

Paint Stripping,<br />

Cleaning<br />

Removing paint from<br />

delicate surfaces<br />

Minimum Compressor<br />

Air Line Sizes<br />

Nozzle<br />

No. 3<br />

No. 4<br />

No. 5<br />

No. 6<br />

No. 7<br />

No. 8<br />

No. 10<br />

No. 12<br />

Nozzle<br />

Orifice<br />

Size<br />

Minimum<br />

Air Line<br />

ID<br />

3/16" 1"<br />

5.0mm 25.0mm<br />

1/4" 1"<br />

6.5mm 25.0mm<br />

5/16" 1-1/4"<br />

8.0mm<br />

32.0mm<br />

3/8" 1-1/2"<br />

9.5mm 38.0mm<br />

7/16" 2"<br />

11.0mm 50.0mm<br />

1/2" 2"<br />

12.5mm 50.0mm<br />

5/8" 2-1/2"<br />

16.0mm 64.0mm<br />

3/4" 3"<br />

19.0mm 76.0mm<br />

“We stock the most complete line of Corrosion-


!<br />

1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

10 Essential Components to Succeed in<br />

Todayʼs Economy!<br />

1. Compressed Air ......................................... 2!<br />

2. Air Supply Hose ......................................... 2!<br />

3. Moisture ..................................................... 3!<br />

4. Blast Machine ............................................ 3!<br />

5. Blast Hose.................................................. 4!<br />

6. Blast Nozzle ............................................... 4!<br />

7. Abrasive ..................................................... 5!<br />

8. Operator Comfort and Safety ..................... 5!<br />

9. Blaster Technique ...................................... 6!<br />

10. Supervision and Communication ............. 6!<br />

Blasting Abrasives .......................................... 7!<br />

<strong>Clemtex</strong> Anchor Pattern Standards................ 8!<br />

Couplings and Blast Hose .............................. 9!<br />

Nozzles ........................................................... 10!<br />

Blast Machines!<br />

6 Bag & 3 Bag Blast Machine - Clemco....... 11!<br />

TLR 100/300 Remote Control Systems........ 12!<br />

Exhaust Muffler......................................... 12!<br />

1-1/2” Inlet Valve ...................................... 13!<br />

1” Inlet Valve............................................. 13!<br />

Abrasive Trap ........................................... 14!<br />

1” Diaphragm Outlet Valve ....................... 14!<br />

1” Piston Outlet Valve............................... 14!<br />

Combo Valve: 2223-002........................... 15!<br />

Schmidt G2 Deadman Valve .................... 15!<br />

Abrasive Metering Valves ............................ 16!<br />

Flat Sand Valve: FSV02427 ..................... 16!<br />

Micro Valve: 2127-108.............................. 17!<br />

Sentinel Valve........................................... 18!<br />

<strong>Clemtex</strong> Bulk Machine ................................. 20!<br />

Pneumatic Remote Controls..................... 21!<br />

Electric Remote Controls.......................... 21!<br />

Pinch Valve: CLCPV................................. 22!<br />

Schmidt 3.5-10 cf Blast Pot.......................... 23!<br />

Thompson Valve Large Bore.................... 24!<br />

Thompson II Valve: 2152-007 .................. 25<br />

Table of Contents<br />

!<br />

Internal Diameter Blast Equipment!<br />

Heavy Duty Spinblast Tool: SB-636-B ..........26!<br />

Spinblast Tool: SB-636-A..............................27!<br />

Holloblast Tool: HBS01076...........................28!<br />

Holloblast Junior: HBJ01098.........................29!<br />

Respiratory Equipment!<br />

Clemco Apollo Hood (Red) ...........................30!<br />

CPF 20/80 Particulate Air Filter.................31!<br />

CPF 20 Cap...............................................32!<br />

CPF 80 Cap...............................................32!<br />

Bullard 88VX (Yellow Hood) .........................33!<br />

Bullard 41 Series Airline Filter ...................36!<br />

RPB Nova 2000 (Green Hood) .....................37!<br />

RPB Radex Filter.......................................37!<br />

Paint Guns!<br />

Devilbiss MBC-510 .......................................39!<br />

Devilbiss JGA-510 ........................................41!<br />

Devilbiss EGA-503........................................44!<br />

Binks 2100 ....................................................45!<br />

Binks 115 ......................................................47!<br />

Binks Mach 1 ................................................48!<br />

Graco Silver Plus ..........................................51!<br />

Internal Diameter Paint Equipment!<br />

HDCBX-360-2 and HDCBX-360-112 ............59!<br />

HDCBX-360-3 ...............................................59!<br />

HDCBX-360-4 ...............................................60!<br />

HDCBX-360-5 ...............................................60!<br />

Paint Tanks!<br />

Binks 83C Pressure Tank .............................61!<br />

Binks 81-800: 1 Qt. Drip Cup........................63!<br />

Binks 80-295: 2 Qt. Pressure Cup ................64!<br />

Control Equipment and Supplies in the Southwest.”


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

10 Essential Components to Succeed in Todayʼs Economy<br />

In today’s business environment, if you’re standing still, you’re moving backwards!<br />

Pursuing the details yields efficiency and competitiveness. Here is a list of the 10<br />

Essential Blasting Components.<br />

1. Compressed Air<br />

!"#$%&'((&)*+,&-./*&01+2/&03/&1.45&.6&7(&)*+,!<br />

Pressure + Volume = Cost Effective<br />

NPG-100<br />

PBAG<br />

Does your compressor maintain pressure<br />

How much air does it TRULY produce<br />

See Page 2 for importance of air pressure<br />

2. Air Supply Hose<br />

!"#$%&'()*&+,&-./*0)12*/&34.&0*)50135&60*))-0*&78&9:;!<br />

Large Nozzle + Large Hose<br />

= High Production<br />

Small hose + Large Nozzle<br />

= Low Production<br />

See Page 2 for importance of air pressure<br />

2 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

3. Moisture<br />

!"#$%&#'()*+,,'*,&-+.+*/0+&1+/0&2134+&5'()*+,,3.-&/3*6&<br />

$1+*+&7899&:+&('3,0;*+&3.&


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

5. Blast Hose<br />

!"#$%&'())*+&,-)+&.+/+01-2+3&4*53/&6(3+&,-)+!<br />

Large Blast Hose + Small Nozzle<br />

= Loss of Production<br />

Small Blast Hose + Large Nozzle<br />

= Loss of Production<br />

Long Runs of Blast Hose = Loss<br />

in Pressure & Production<br />

See Pressure Drop Information on Page 2<br />

6. Blast Nozzle<br />

!"#$%&"&'())*+&,(-'&./.01&*2-3+-&452'&(-636'2*&76)+&,6**&<br />

89#:9";9&!"#$%&'#()@AB!<br />

Worn Nozzle will yield:<br />

- Increased air consumption<br />

- Increased abrasive consumption<br />

- Increased labor costs<br />

- Decreased abrasive velocity<br />

Test your nozzle<br />

with PBAG and<br />

NPG-100 gauges.<br />

See Nozzles on Page 10<br />

4 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

7. Abrasive<br />

!"#$%&'(()*+&,)-./.&"0)-123/&42**&56#76"86&9*/-:2:;&<br />

)-#76"86&-2:


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

9. Blaster Technique<br />

!"#$%&'()**&+,&-./&0*12345&6788&9:1(/;&+


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

"#$%&!"'$()*!<br />

"#$%&!"'$()*!+,!$!-+.'/$#!,#$0!)1$)!1$,!,1$/2!<br />

3+$-4.35#+&'!%())+.0!'30',6!$.3!34',!.4)!$))/$%)!<br />

-4+,)(/'6!71+#'!2/48+3+.0!9$,)!%#'$.+.0!/$)',6!$.3!<br />

$.!':%'##'.)!$.%14/!2/49+#'!94/!$!,(2'/+4/!%4$)+.0!<br />

$31',+4.;!+,$-'.!!<br />

-'3+(-6!""5!9+.'6!""5@!':)/$!9+.';!/$%&$0120!BBBC!D(#&!D$0,6!=A!)4.!D(#&!#4$3,!<br />

+,''2!31$452-!<br />

F/''.!G+$-4.3!+,!$!-+.'/$#!,#$0!)1$)!1$,!,1$/2!<br />

%())+.0!'30',6!7'##!0/$3'3!$.3!8'/*!%#'$.6!71+#'!<br />

2/48+3+.0!,(2'/+4/!%#'$.+.0!/$)',6!$.3!$!<br />

%4.)$+.-'.)!9/''!,(/9$%'!94/!,(2'/+4/!%4$)+.0!<br />

$31',+4.;!+,$-'.!BBBC!D(#&!D$0,6!=A!)4.!D(#&!#4$3,;!<br />

+,''2!6107)2120!<br />

F/''.!L+01).+.0!+,!$!.$)(/$##*!4%%(//+.0!-+.'/$#!<br />

MN#+8+.'O!)1$)!+,!7'##!0/$3'3!$.3!+,!0'.'/$##*!(,'3!<br />

+.!D#$,)!/44-,!$.3!%$D+.'),;!+,$-'.!@FUS!<br />

H>@!-',1K6!C@BJIBFUS!H@BJIB!-',1K6!CIBVQ!<br />

HIB!-',1K!0/$3'3!,2'%+9+%$##*!94/!7$)'/5W')!%())+.06!CEABFUS!<br />

HEAB!-',1K;!/$%&$0120!@6!CA6!C@B6CIB6!CEBB6!CE=B6!CEAB6!CEIB6!C==B!H9+.'/!<br />

0/$3',!$/'!':%'##'.)!94/!)(/D+.'!D#$3'!%#'$.+.0K;!!/$%&$0120!"!HE=J=B![',1K6!UG5@"!<br />

H=BJB![',1K6!UG5Z"!HBJEBB![',1K;!/$%&$0120!


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

<strong>Clemtex</strong> Anchor Pattern Standards<br />

R1'!XU\Q!HX#'-)':!U.%14/!\$))'/.!Q)$.3$/3,K!$/'!3',+0.'3!94/!)1'!2(/24,'!49!$!Y(+%&!9+'#3!+.,2'%)+4.!49!$!<br />

D#$,)5%#'$.'3!,(/9$%'!)4!3')'/-+.'!$.%14/!2$))'/.!3'2)1!7+)1+.!]![+#;!<br />

R1'!$.%14/!2$))'/.!+,!$##5+-24/)$.)!)4!2/4)'%)+8'!%4$)+.0,!+.!)1$)!+)!2/48+3',!':%'##'.)!%4$)+.0!$31',+4.;!^)!+,!<br />

+-24/)$.)!)1$)!)1'!$.%14/!2$))'/.!D'!(.+94/-!48'/!+),!'.)+/'!,(/9$%';!R1+,!+,!$%%4-2#+,1'3!(,+.0!$!%#'$.6!<br />

7'##50/$3'3!4/!,+_'3!$D/$,+8';!!<br />

R1'!%1$/)!+.%#(3'3!7+##!$+3!+.!4D)$+.+.0!)1'!2/42'/!$D/$,+8'!,+_'!,2'%+9+'3;!!<br />

^)!,14(#3!D'!/'-'-D'/'3!)1$)!$D/$,+8'!,+_',!8$/*!$.3!$!%#4,'!+.,2'%)+4.!49!,+_'!)4#'/$.%'!H$22/4:;!EB`K!<br />

,14(#3!D'!-$+.)$+.'36!',2'%+$##*!71'/'!$D/$,+8',!$/'!/'%#$+-'3!$.3!/'5(,'3;!S'%#$+-'3!$D/$,+8',!,14(#3!D'!<br />

$.0(#$/!$.3!.4)!/4(.3'3!$.3!9/''!9/4-!4+#6!0/'$,'6!+/4.!4:+3'6!')%;!#<br />

#<br />

0.5 MIL<br />

2.0 MIL<br />

2.5 MIL<br />

1.0 MIL<br />

1.5 MIL<br />

3.0 MIL<br />

NOTE: 100 psig should be used for those not already stated.<br />

8 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Hose<br />

I.D.<br />

Hose<br />

O.D.<br />

Couplings and Blast Hose<br />

Couplings<br />

Model No.<br />

Brass Aluminum Nylon<br />

1/2" 1-5/32" QCA00599<br />

3/4" 1-1/2" CQB00563 QCA00568 CQP08412<br />

1" 1-7/8" CQB00564 QCA00569 CQP21711<br />

1-1/4" 2-5/32" CQB00565 QCA00570 CQP08414<br />

1-1/2" 2-3/8" CQB00566 QCA00573 CQP07714<br />

1-1/2" 2-3/8" CQB00567 QCA00574*<br />

* NOTE: QCA00574 is for 1-1/2" I.D. x 2-3/8" O.D. hose. It<br />

wil not interconnect with any other quick coupling.<br />

Threaded Quick Couplings<br />

Thead Size Brass Aluminum<br />

1/2" CFA00558<br />

3/4" CFA00559<br />

1-1/4" CFB00551<br />

1-1/2" CFB00553 CFA00561*<br />

2" CFB00555 CFA00556<br />

2" PAC00562*<br />

* NOTE: These are for 1-1/2" I.D. x 2-3/8"<br />

O.D. hose. It wil not interconnect with any<br />

other quick coupling.<br />

Nozzle Holders<br />

Hose Dimensions<br />

Thread Type<br />

I.D. O.D. 50mm 1-1/4" 3/4"<br />

Nylon<br />

3/4" 1-1/2" NHP04106 HEP07720<br />

1" 1-7/8" NHP04127 HEP07721<br />

1-1/4" 2-5/32" NHP04128 HEP07722<br />

Aluminum<br />

1/2" 1-5/32" CHE00577<br />

3/4" 1-1/2" CHE00578<br />

1" 1-7/8" CHE00579<br />

1-1/4" 2-5/32" CHE00580<br />

1-1/2" 2-3/8" CHE00581<br />

I.D.<br />

O.D.<br />

Blast Hose<br />

Maximum<br />

Working<br />

Pressure<br />

Weight<br />

Per 50'<br />

4 Ply<br />

3/4" 1-1/2" 125 PSIG 33 lbs.<br />

1" 1-7/8" 125 PSIG 45 lbs.<br />

1-1/4" 2-5/32" 125 PSIG 57 lbs.<br />

1-1/2" 2-3/8" 100 PSIG 64 lbs.<br />

2-Braid<br />

1/2" 1-5/32" 175 PSIG 23 lbs.<br />

3/4" 1-1/2" 160 PSIG 33 lbs.<br />

1" 1-7/8" 160 PSIG 53 lbs.<br />

1-1/4" 2-5/32" 160 PSIG 63 lbs.<br />

2-Ply SUPA<br />

1-1/4" 1-7/8" 170 PSIG 35 lbs.<br />

Control Equipment and Supplies in the Southwest.” 9


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Short Barrel Nozzles<br />

Used for blast applications where the operator<br />

must work within 12 inches of the surface.<br />

One Inch Entry<br />

Thread: 1!“ Straight Thread<br />

Jacket: Kirksite<br />

Liner: Tungsten Carbide<br />

Length: 3!“<br />

Nozzles<br />

Long Barrel Nozzles<br />

Used for high production jobs where the<br />

operator can blast more than 12” from the<br />

surface.<br />

One Inch Entry<br />

Thread: 1!“ Straight Thread<br />

Jacket: Kirksite<br />

Liner : Tungsten Carbide<br />

Nozzle<br />

Orifice<br />

Size<br />

Part<br />

Number<br />

No. 3 3/16" CJD01378<br />

No. 4 1/4" CJD01379<br />

No. 5 5/16" CJD01380<br />

No. 6 3/8" CJD01381<br />

No. 7 7/16" CJD01382<br />

No. 8 1/2" CJD01383<br />

Nozzle<br />

Orifice<br />

Size<br />

Length<br />

Part<br />

Number<br />

No. 3 3/16" 4" CSD01384<br />

No. 4 1/4" 5-1/4" CSD01385<br />

No. 5 5/16" 5-5/8" CSD01386<br />

No. 6 3/8" 6-1/2" CSD01387<br />

No. 7 7/16" 7-3/4" CSD01388<br />

No. 8 1/2" 8-13/16" CSD01389<br />

CT style<br />

A Tungsten Carbide Lined straight bore nozzle<br />

for use with small suction gun or blast cabinets.<br />

These are also used with model 1028 and 1042<br />

Blast Machines.<br />

Nozzle<br />

Orifice<br />

Size<br />

Part<br />

Number<br />

No. 2 1/8" CTO01351<br />

No. 3 3/16" CTO01352<br />

No. 4 1/4" CTO01353<br />

No. 5 5/16" CTO01354<br />

No. 6 3/8" CTO01355<br />

No. 8 1/2" CTO01356<br />

CAM style<br />

An angled nozzled designed to blast blind<br />

surfaces such as mold cavities or behind<br />

beams. They are Tungsten Carbide lined, and<br />

available in one or three outlets.<br />

Nozzle<br />

Orifice<br />

Size<br />

No. 4 1/4"<br />

No. 5 5/16"<br />

No. 6 3/8"<br />

Orifice<br />

Holes<br />

Part<br />

Number<br />

1 CAM01442<br />

3 CAM01444<br />

1 CAM01445<br />

3 CAM01447<br />

1 CAM01448<br />

3 CAM01450<br />

10 “We stock the most complete line of Corrosion-


Corpus Christi Branch<br />

4750 Westway<br />

1-800-CLEMTEX P.O. Box 5036<br />

Dallas, TX 75207<br />

Corrosion Control<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />

www.clemtex.com<br />

Equipment and Supplies<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

:;9! '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />

11. Metering valve, FSV w/ wye.......................... 02427<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#%<br />

12. Gasket, CQG coupling, (package<br />

4567!89!<br />

of 10) ..... 00850<br />

&/7G! H7=>B.I/.A! Blast %/A>J!+A;! Machines<br />

13. Wheel and tire, 10 x 2.75, for 2 cu. ft. .......... 20349<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 14. Axle, 2 cu. ft. 10" Wheel ............................... 4567!89! 20734<br />

1. :;9! Ball '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />

valve with<br />

6<br />

handle,<br />

Bag & 3 Bag Blast 11. Machine<br />

15. Metering Wheel valve, -<br />

and FSV Clemco<br />

tire, w/ wye.......................... 16 x 400 .............................. 02427 02338<br />

1-inch NPT .................................................... 02396 12. 16. Gasket, Axle CQG and coupling, 16" wheel (package set of for 10) ..... 00850<br />

:;9! &/7G! 1-1/4-inch '0.7!5@!$>>7==AB.7=C!D.6EB7!F<br />

H7=>B.I/.A! NPT ............................................. %/A>J!+A;! .02397 13. 11. Wheel Metering 3 and cu. tire, valve, ft. 10 machine x FSV 2.75, w/ for ............................................02822<br />

wye.......................... 2 cu. ft. 2034902427<br />

2. Handle,<br />

14.<br />

12.<br />

Axle,<br />

Gasket,<br />

26 cu. cu. ft.<br />

CQG ft. 10" machine Wheel<br />

coupling, ............................................02350<br />

(package of 10)<br />

20734<br />

00850<br />

1. Ball with handle,<br />

15. Wheel and tire, 16 x 400 .............................. 02338<br />

&/7G! 1" H7=>B.I/.A! ball valve, .................................................. %/A>J!+A;! 22531 13. 17. Wheel Washer, and tire, 1" 10 thrust x 2.75, .......................................... for 2 cu. ft. 20349 03825<br />

1-inch NPT .................................................... 02396 16. Axle and 16" wheel set for<br />

1-1/4" 1-1/4-inch ball valve.............................................. NPT ............................................. .02397 22532 14. 18. Axle,<br />

3 cu. ft. Retaining 2 cu. ft. 10"<br />

machine ............................................02822<br />

ring, Wheel 1" .......................................... 20734 03824<br />

3. 1.<br />

2. Pop-up Ball<br />

Handle,<br />

valve valve, with 4" handle, with external sleeve ..........03699 15. 19. 6 cu.<br />

Wheel<br />

ft. Inspection machine<br />

and tire,<br />

............................................02350<br />

door 16 x 400 assembly, .............................. 6" x 8" ................ 02338 02377<br />

4. Internal 1-inch 1" ball pop-up NPT valve, .................................................... guide, toe nipple, for 22531 02396 17. 16. 20. Washer, Axle Gasket, and 1" thrust 16" 6" wheel .......................................... x 8" set inspection for door .................... 03825 02369<br />

2 and<br />

1-1/4-inch 1-1/4" 3 cu. ball ft.<br />

NPT valve.............................................. 1-1/4" x 6-1/2" 22532 .02397<br />

01754 18. 21. Retaining 3 cu.<br />

Seat,<br />

ft. ring, machine<br />

pop-up 1" ............................................02822<br />

03824<br />

2. 3. Handle, Pop-up valve, 4" with external sleeve ..........03699 19. Inspection 6 cu. ft. door machine assembly, ............................................02350<br />

6 cu. ft. 1-1/4" x 6" ......................................... 01753<br />

gum rubber, standard 6" x 8" use.............................02325<br />

02377<br />

4. 1" Internal ball valve, pop-up .................................................. guide, toe nipple, for 22531 20. 17. Gasket, Washer, 6" x 8" 1" inspection thrust .......................................... door 0236903825<br />

5. Adaptor, male NPT x male JIC<br />

neoprene, for hot climates ............................02380<br />

1-1/4" 2 and ball 3 cu. valve.............................................. ft. 1-1/4" x 6-1/2" 01754 22532 21. 18. Seat, Retaining pop-up ring, 1" .......................................... 03824<br />

3. 1" Pop-up NPT 6 cu. ........................................................... ft. valve, 1-1/4" 4" x 6" with external sleeve ..........03699 01753 11720 19. 22. gum Inspection rubber, Umbrella, standard door optional, assembly, use.............................02325<br />

4" 6" bolt-on x 8" ....................... 02377 02318<br />

4. 5. 1-1/4" Internal Adaptor, NPT pop-up male ..................................................... NPT guide, x male toe nipple, JIC for 22529 20. 23. neoprene, Gasket, Muffler, for 6" hot x exhaust 8" climates inspection ............................02380<br />

............................................ door 02369 05068<br />

6. Pusher 21" and NPT line, 3 cu. ........................................................... coupled ft. 1-1/4" x 6-1/2" 11720 01754 22. 21. 24. Umbrella, Seat, Metering pop-up optional, valve, 4" bolt-on optional ....................... manual 02318 pinch tube 04321<br />

1" 6 ID 1-1/4" cu. x 21" ft. NPT 1-1/4" (2 cu ..................................................... x ft 6" machine).......................... 22529 01753 22508 23. 25. Muffler, gum Metering exhaust rubber, standard ............................................ valve, for use.............................02325<br />

Lo-pot machines 05068<br />

05680<br />

5. 6. 1" Adaptor, ID Pusher x 28" line, male long coupled NPT (3 cu x ft male & larger)................... JIC<br />

23673 24. 26. Metering neoprene, Metering valve, for optional valve, hot climates manual optional ............................02380<br />

pinch manual tube 04321 Quantum .. 22845<br />

1"<br />

1"<br />

NPT<br />

ID x<br />

...........................................................<br />

21" (2 cu ft machine).......................... 22508<br />

11720<br />

25. Metering valve, for Lo-pot machines ............ 05680<br />

1-1/4" ID x 28" long (3 cu ft & larger) 23674 22. 27. Umbrella, Lock pin, optional, coupling 4" bolt-on (package ....................... of 25) .............. 02318 11203<br />

1" ID x 28" long (3 cu ft & larger)................... 23673 26. Metering valve, optional manual Quantum .. 22845<br />

1" 1-1/4" x NPT ..................................................... 22529<br />

1-1/4" 19" long 23. Muffler, exhaust ............................................ 05068<br />

ID x (Lo-Pot 28" long (3 machines).................... cu ft & larger) 23674 24167 27. 28.* Lock pin, Formed coupling pipe (package pusher of 25) line, .............. 1" ......................... 11203 01865<br />

6. 1-1/4" Pusher line, coupled<br />

24. Metering valve, optional manual pinch tube 04321<br />

1" x 19" long long (Lo-Pot (Lo-Pot machines).................... ............. 24167 24168 28.* 29.* Formed Formed pipe pusher pipe line, pusher 1" ......................... line, 1-1/4" 01865 ................... 01866<br />

7. Coupling,<br />

1"<br />

1-1/4"<br />

ID x 21"<br />

x 1-1/4" 19"<br />

(2<br />

long<br />

cu<br />

CF<br />

ft<br />

(Lo-Pot<br />

machine)..........................<br />

...................................... machines) 24168<br />

22508<br />

00551 29.*<br />

25.<br />

30.* Formed<br />

Metering<br />

Compression pipe<br />

valve,<br />

pusher<br />

for<br />

line, coupling,<br />

Lo-pot<br />

1-1/4"<br />

machines<br />

................... 1" ............................ 01866<br />

05680<br />

01856<br />

7. 1" Coupling, ID x 28" 1-1/4" long (3 CF cu ...................................... ft & larger)................... 00551 23673 30.* 26. Compression Metering valve, coupling, optional 1" ............................ manual Quantum 01856 .. 22845<br />

8. Wye, 1-1/4" standard ....................................01818 31.* Gasket, 1" compression coupling, ............... 01885<br />

8. 1-1/4" Wye, ID 1-1/4" x 28" standard long (3....................................01818<br />

cu ft & larger) 23674 31.* 27. Gasket, Lock 1" pin, compression coupling (package of ............... 25) .............. 0188511203<br />

9. Leg pad, right, for<br />

32.* Compression coupling, 1-1/4" ...................... 01857<br />

9. 1" Leg x 19" pad, long right, (Lo-Pot for machines).................... 24167 32.* 28.* Compression Formed pipe coupling, pusher 1-1/4" line, 1" ......................... 0185701865<br />

1.51-1/4" cu ft, cu x 3<br />

ft, 19" cu<br />

3 cu long ft, and<br />

ft, and (Lo-Pot 6 cu cu machines) ft machine<br />

ft ............. ...........03654<br />

...........03654 24168 33.* 29.* 33.*<br />

Gasket, Formed Gasket,<br />

1-1/4" pipe 1-1/4"<br />

compression pusher compression line, coupling 1-1/4" ................... coupling<br />

0188601866<br />

.......... 01886<br />

7. 2 cu Coupling, 2 ft cu machine ft machine 1-1/4" .............................................. CF 20735 00551 20735 ! 30.* * ! Used * Compression on Used 30” & on larger 30” coupling, machines, & larger 1" ............................ machines, & all machines & all machines 01856<br />

10. 8. 10. Leg Wye, Leg pad, pad, 1-1/4" left, left, for standard for ....................................01818 31.* shipped Gasket, shipped prior 1" to compression Jan prior 2003 to Jan coupling, 2003 ............... 01885<br />

9. 1.5 Leg cu 1.5 pad, ft, cu 3 ft, right, cu 3 cu ft, ft, for and 6 cu ft machine ...........03655 ! 32.* ! Compression coupling, 1-1/4" ...................... 01857<br />

2 cu. 1.5 2 cu. ft. machine ft. ft, 3 cu ft, ............................................ and 6 cu ft machine ...........03654 20736 20736 33.* Gasket, 1-1/4" compression coupling .......... 01886<br />

!<br />

! 2 cu ft machine .............................................. 20735 ! * Used on 30” & larger machines, & all machines<br />

10.<br />

!<br />

! Leg pad, left, for<br />

shipped prior to Jan 2003<br />

1.5 cu ft, 3 cu ft, and 6 cu ft machine ...........03655 !<br />

2 cu. ft. machine ............................................ 20736<br />

22<br />

!<br />

1, 2<br />

34<br />

22<br />

21<br />

!<br />

1, 2<br />

34<br />

3<br />

21<br />

3<br />

1<br />

31, 33<br />

30, 32 1, 2<br />

12<br />

31, 33<br />

5<br />

30, 32<br />

2<br />

28, 29<br />

51<br />

31, 33<br />

30, 32 6<br />

28, 29<br />

2<br />

15<br />

5<br />

17, 18 6<br />

28, 29<br />

15<br />

13<br />

6<br />

17, 18<br />

15<br />

17, 1318<br />

13<br />

16<br />

14<br />

16<br />

9<br />

9<br />

27<br />

34<br />

26 27<br />

27<br />

26<br />

9<br />

14 16<br />

12<br />

25<br />

24<br />

26<br />

© 2005 CLEMCO 14 INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />

! 8<br />

7<br />

Figure 5<br />

© 2005 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />

Control Equipment and Supplies in the Southwest.” 11<br />

10<br />

10<br />

10<br />

25<br />

© 2005 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 06160<br />

19<br />

19<br />

25<br />

19<br />

24<br />

20<br />

20<br />

24<br />

12<br />

20<br />

22<br />

3<br />

12<br />

7<br />

8<br />

7<br />

8<br />

4<br />

11<br />

21<br />

4<br />

11<br />

4<br />

11<br />

!<br />

Figure 5<br />

!<br />

Figure 5


78I) 1:;46)@9A)F96


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

89:) %$%'7;),)4=@6A)BC5DE6)F)<br />

89:) %$%'7;),)4=@6A)BC5DE6)F)<br />

89:) %$%'7;),)4=@6A)BC5DE6)F)<br />

Dallas Branch<br />

4770 Gretna<br />

!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) Dallas, TX 75207<br />

Corrosion Control -456)%7)<br />

(214) 631-0584<br />

!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) Equipment and Supplies -456)%7) -456)%7)<br />

!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) -456)%7)<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

,>6G) H6IJECK>CLLJM).L9) ,>6G) H6IJECK>CLLJM).L9)<br />

,>6G) H6IJECK>CLLJM).L9)<br />

,>6G) H6IJECK>CLLJM).L9)<br />

(-) 1-1/2" Inlet Valve, complete ......................01995<br />

(-) 1-1/2" Inlet Valve, complete ......................01995<br />

(-) 1. (-) Petcock 1.<br />

1-1/2"<br />

Petcock<br />

Inlet 1/4"<br />

1/4"<br />

Valve, NPT ......................................01993<br />

NPT<br />

complete<br />

......................................01993<br />

......................01995<br />

2. 1. 1. Elbow, 2.<br />

Petcock 1/4"<br />

Elbow, 1/4"<br />

1/4" NPT<br />

NPT<br />

NPT adaptor<br />

adaptor<br />

......................................01993<br />

...........................02513<br />

...........................02513<br />

3. 2. 2. Elbow, 1/4" 3. 1/8"<br />

Elbow, 1/4" brass<br />

1/8" NPT street<br />

brass adaptor ............................03993<br />

street ............................03993<br />

...........................02513<br />

4. 3. 3. 4.<br />

Adaptor Elbow, Adaptor<br />

1/8" 1/8"<br />

NPT brass NPT<br />

with street with<br />

1/16"<br />

1/16" ............................03993<br />

orifice<br />

orifice<br />

...........01945<br />

...........01945<br />

5. 4. 4. 1/8" NPT with 1/16" orifice 5. Bottom Adaptor Bottom cap cap 1/8" ................................................02001<br />

NPT with 1/16" orifice ...........01945<br />

6.* 5. 5. 6.* Spring, Bottom Spring, inner, cap cap inner, ................................................02001<br />

5/8" 5/8" x x 1-11/16" long (1) .......01982<br />

7.* 6.* 6.* 7.* Gasket, Spring, Gasket,<br />

inner, bottom inner, bottom<br />

5/8" 5/8" cap cap<br />

x x (1) (1) 1-11/16" ..............................02006<br />

long long (1) (1) .......01982<br />

8.* 7.* 7.* 8.* Spring, Gasket, Spring, outer bottom<br />

outer bottom (1) (1)<br />

cap cap ........................................02000<br />

(1) (1) ..............................02006<br />

9. 8.* 8.* 9. Valve Spring, Spring, Valve body outer<br />

body outer .................................................01996<br />

(1) (1) ........................................02000<br />

10. 9. 10. 9. Valve Valve plug body body plug ..................................................01999<br />

.................................................01996<br />

11.* 10. 10. 11.* Washer, Valve Valve plug plug valve ..................................................01999<br />

plug (2) (2)..............................01998<br />

12.* 11.* 11.* 12.* Retainer, Washer, Washer, valve valve plug plug (2) washer (2) ..............................01998<br />

..............................01998<br />

(1) ................02002<br />

13.*<br />

12.*<br />

12.* 13.* O-Ring,<br />

Retainer,<br />

Retainer, 7/16"<br />

valve valve OD<br />

plug OD plug (1) (1) washer<br />

washer .................................02008<br />

(1)<br />

(1)<br />

................02002<br />

................02002<br />

14.<br />

13.*<br />

13.* 14. Piston<br />

O-Ring,<br />

O-Ring, Piston and<br />

7/16" and 7/16" rod rod OD<br />

assembly OD (1)<br />

(1)<br />

.................................02008<br />

.................................02008<br />

...........................02003<br />

14.<br />

14. 15.* Piston<br />

Piston O-Ring and<br />

and 2-1/4" rod<br />

rod<br />

assembly OD assembly (1) ...........................02003<br />

15.* O-Ring 2-1/4" OD (1) .................................02007<br />

...........................02003<br />

15.* 16. O-Ring Cylinder 2-1/4" cap OD (1) .................................02007<br />

16. 15.* Cylinder O-Ring cap 2-1/4" ..............................................01997<br />

OD (1) .................................02007<br />

16. (-) Cylinder Service cap kit, includes ..............................................01997<br />

(-) 16. Service Cylinder kit, cap includes ..............................................01997<br />

items items marked *, *,<br />

(-) Service quantity kit, is includes shown items ( ) marked *,<br />

(-) quantity Service is kit, shown includes ( items ) ...............................01927<br />

marked *,<br />

quantity is shown in ...............................01927<br />

quantity is shown in ( ) ...............................01927<br />

16<br />

16<br />

16<br />

216<br />

2<br />

2<br />

13*<br />

13*<br />

913*<br />

9<br />

9<br />

12*<br />

12*<br />

10<br />

10<br />

10<br />

8*<br />

8*<br />

8*<br />

5<br />

5<br />

5<br />

12*<br />

8*<br />

1<br />

1 2<br />

1<br />

2<br />

2<br />

15*<br />

15* 15*<br />

14<br />

15*<br />

14 14<br />

14<br />

11*<br />

11*<br />

11*<br />

6*<br />

6* 6*<br />

6*<br />

7*<br />

7*<br />

7*<br />

7*<br />

3<br />

3<br />

43<br />

4<br />

4<br />

Figure 6<br />

Figure 6<br />

Figure 6<br />

Figure 6<br />

89N) %;),)4=@6A)BC5DE6)8)<br />

89N) %;),)4=@6A)BC5DE6)8)<br />

89N) 89N) %;),)4=@6A)BC5DE6)8)<br />

,>6G) H6IJECK>CLLJM).L9)<br />

,>6G) ,>6G) H6IJECK>CLLJM).L9)<br />

(-) 1" Inlet Valve, complete ............................ 01980<br />

(-) 1" Inlet Valve, complete ............................ 01980<br />

(-) 1. 1" Inlet Valve, 01980<br />

1.<br />

(-) Petcock<br />

Petcock<br />

1" Inlet<br />

1/4"<br />

Valve, 1/4" NPT<br />

NPT<br />

complete ......................................<br />

...................................... 01993<br />

01980 01993<br />

1. 2. 1/4" 01993<br />

2.<br />

1. Elbow,<br />

Elbow,<br />

Petcock 1/8"<br />

1/8"<br />

1/4" NPT<br />

NPT<br />

NPT adaptor<br />

adaptor<br />

...................................... 02827<br />

.......................... 02827<br />

01993<br />

2. 3. 1/8" NPT adaptor 02827<br />

3. 2. Elbow,<br />

Elbow, 1/8"<br />

1/8" brass<br />

brass NPT street adaptor street ............................<br />

............................ 03993<br />

03993 02827<br />

3. Elbow, 1/8" brass street 03993<br />

4.<br />

4. 3. Adaptor<br />

Adaptor Elbow, 1/8" 1/8"<br />

NPT brass NPT<br />

with<br />

with street 1/16"<br />

1/16" ............................ orifice<br />

orifice 01945<br />

01945 03993<br />

4. Adaptor 1/8" NPT with 1/16" orifice 01945<br />

5. 5. 4. Bottom Bottom Adaptor cap cap 1/8" ................................................ ................................................ NPT with 1/16" orifice 01985 01945 01985<br />

5.<br />

6.* 6.* 5. Bottom<br />

Spring, Spring, Bottom cap<br />

5/8" 5/8" cap x 1-11/16" x ................................................ 1-11/16" long long (1) (1) 01982<br />

01985 01982 01985<br />

6.*<br />

7.* 7.* 6.* Spring,<br />

Seal, Seal, Spring, bottom bottom 5/8" 5/8" x<br />

cap<br />

1-11/16" x cap 1-11/16" (1) (1) long .................................01989<br />

long (1) (1) 01982 01982<br />

7.*<br />

8. 8. 7.* Seal, Valve Seal, bottom<br />

plug bottom plug cap ................................................. cap (1) (1) .................................01989 01984 01984<br />

8.<br />

9. 9. 8. Valve Valve plug body plug ................................................. 01981<br />

01984 01981 01984<br />

9. 10.* 9. Valve Washer, Valve body body valve ................................................ plug plug (2) (2) 01969 01981 01969 01981<br />

10.* 11.* 10.* Washer, Retainer, Washer, valve valve plug plug (2) (2) washer .............................. .............................. (1) (1) 01986 01969 01986 01969<br />

11.* 12.* 11.* Retainer, O-Ring Retainer, valve 3/16" valve ID plug ID x plug 1/16" x washer 1/16" washer (1) (1) (1) ....................... (1) 01992 01986 01986 01992<br />

12.* 13. 12.*<br />

O-Ring Piston O-Ring and 3/16"<br />

and 3/16" rod rod<br />

ID ID<br />

x<br />

assembly<br />

1/16"<br />

x 1/16"<br />

(1) (1) .......................... 01987 01992<br />

01992 01987<br />

13. 14.* 13.<br />

Piston O-Ring Piston<br />

and and 1-3/4"<br />

rod<br />

rod OD assembly<br />

OD assembly (1) (1) ................................<br />

.......................... 01990 01987<br />

01987 01990<br />

14.* 14.*<br />

O-Ring O-Ring<br />

1-3/4" cap 1-3/4" OD<br />

OD<br />

(1)<br />

(1) 01983 01990<br />

15. Cylinder cap .............................................. 01990 01983<br />

15. (-) Cylinder kit, cap includes .............................................. items marked *, 01983<br />

15. (-) Service Cylinder kit, cap includes .............................................. items marked *, 01983<br />

(-) Service quantity kit, is shown includes items ( ) ............................... marked *,<br />

(-) quantity Service is kit, shown includes ( items ) ............................... marked *, 01929 01929<br />

quantity is shown in ( ) ............................... 01929<br />

quantity is shown in ( ) ............................... 01929<br />

15<br />

15<br />

15<br />

2 15<br />

2 2<br />

2<br />

5<br />

) 5<br />

5<br />

) Figure 7)<br />

)<br />

))<br />

)<br />

) Figure 7)<br />

))) Figure 7)<br />

) Figure 7)<br />

)))<br />

)<br />

)<br />

) )<br />

)<br />

)<br />

Control Equipment and Supplies in the Southwest.” 13<br />

12*<br />

12* 12*<br />

12*<br />

9<br />

9 9<br />

9<br />

11*<br />

11* 11*<br />

11*<br />

8<br />

8 8<br />

8<br />

7*<br />

7* 7*<br />

7*<br />

© 2006 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 22428<br />

© 2006 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 22428<br />

1<br />

1<br />

1<br />

1<br />

2<br />

2<br />

14*<br />

14* 14*<br />

14*<br />

13<br />

13 13<br />

13<br />

10* 10*<br />

10*<br />

6*<br />

10*<br />

6* 6*<br />

6*<br />

5<br />

2<br />

2<br />

3<br />

3<br />

4<br />

4<br />

3<br />

3<br />

4<br />

4


CLEMTEX<br />

!"#$%&&'(&&)*+#,+*)-.+/01!,2)#+03!+)23.!#3"*) -456)%()<br />

789) 1:;46)!;4@)A=5B;6)C<br />

Abrasive Trap<br />

1” Piston Outlet Valve<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

,D6E) F6


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Combo Valve: 2223-002<br />

No. Qty. Part No. Description<br />

1. 1 2223-002-01 Cap<br />

1<br />

6<br />

2. 1 2223-002-02 Pinch Ram<br />

3. 1 2223-002-03 Upper Rod Guide<br />

23<br />

4. 1 2223-002-04 Seal (Upper Rod)<br />

5. 1 2223-002-05 Spring<br />

2<br />

6. 4 7010-511-18 Bolt, 1/2" UNC x 9"<br />

7. 1 2223-002-07 Cylinder<br />

8. 1 2223-002-08 O-ring (Shaft)<br />

3<br />

22<br />

9. 1 2223-002-09 Snap Ring<br />

10. 1 2223-002-10 Seal (Lower Rod)<br />

11. 1 2223-002-11 Piston<br />

7<br />

12. 1 2223-002-12 Shaft<br />

13. 1 2149-000-04 Piston Seal<br />

4<br />

14. 4 2149-000-08 Nut, 1/2" UNC<br />

15. 1 2223-002-15 Lower Rod Guide<br />

16. 1 2223-002-16 O-ring (Lower Rod Guide)<br />

17. 1 2223-002-17 Base<br />

18. 1 2223-002-21 Valve Plug<br />

19. 2 2223-002-20 O-ring (Combo Valve Plug)<br />

20. 1 7016-507 Fender Washer, 3/8"<br />

21. 1 7019-507 Nylock Nut, 3/8" UNC<br />

25<br />

22. 8 7027-504-02 Flat Washer, 1/2" SAE<br />

8 9<br />

23. 1 2223-002-19 Combo Drive Pin<br />

5<br />

13<br />

24. 2 2014-300 Vent, 1/8"<br />

25. 2 4203-504-04 90° Swivel, 1/2" x 1/2"<br />

25<br />

Corrosion Control<br />

CLEMTEX 10<br />

Equipment and Supplies<br />

12 Houston Office<br />

Corrosion Control<br />

Corpus Christi Branch Dallas Branch<br />

248 McCarty Dr. 4750 Westway 4770 Gretna<br />

18<br />

CLEMTEX<br />

P.O. Box 15214 Equipment 1-800-CLEMTEX and Supplies P.O. Box 5036 Dallas, TX 75207<br />

Houston TX, 77220-5214 www.clemtex.com<br />

Corpus Christi, TX 78465 (214) 631-0584<br />

19<br />

(713) 672-8251 (361) 882-8282 Fax (214) 631-5824<br />

Fax (713) 672-6336 Fax (361) 882-6029 1-800-BLAST 97<br />

Houston Office Corpus 11 Christi Branch 20<br />

Dallas Branch<br />

Email clemtex@clemtex.com<br />

248 McCarty Dr. 4750 Westway 4770 Gretna<br />

P.O. Box 15214 1-800-CLEMTEX<br />

P.O. 15Box 5036 Schmidt G2 Dallas, 22Deadman TX 75207 Valve<br />

Houston TX, 77220-5214<br />

www.clemtex.com<br />

Corpus Christi, TX 78465 (214)<br />

16<br />

14 631-0584<br />

(713) 672-8251 (361) 882-8282 Fax (214) 631-5824<br />

Fax (713) 672-6336 Fax (361) 882-6029 21<br />

1-800-BLAST 97<br />

Email clemtex@clemtex.com<br />

24<br />

17<br />

Schmidt G2 Deadman Valve<br />

SECTION VIEW<br />

NOTES:<br />

1) SPRAY INSIDE OF COMBO CYLINDER (ITEM 7) WITH NEVER-SEIZE LUBRICANT.<br />

2) USE HAMMER OR PRESS TO INSTALL DRIVE PIN (ITEM 23) INTO COMBO CAP (ITEM 1).<br />

3) PAY CLOSE ATTENTION TO DIRECTION OF U-CUP SEALS (ITEMS 10&13). BOTH U-CUPS FACE THE<br />

PRESSURE SIDE (RIGHT SIDE) OF THE COMBO VALVE AS SHOWN IN SECTION VIEW.<br />

Schmidt G2 Deadman Valve<br />

1.0. RULES FOR SAFER OPERATION<br />

AXXIOM MANUFACTURING, INC.<br />

1.1. KNOW YOUR EQUIPMENT. Do Not operate this equipment in a manner other than its intended application (see Section<br />

2.0). Do Not operate this equipment without following the Rules for Safer Operation and all the operating procedures. Failure<br />

to do so could result in serious injury or death.<br />

1.2. RECEIVE PROPER TRAINING. Do Not operate or perform maintenance on this equipment unless you have received<br />

operational and maintenance training. Begin by thoroughly reading and understanding this document and any operational and<br />

maintenance manual or instructions for the equipment that will be used in conjunction with the G2 Deadman. Consult an<br />

authorized Schmidt® or Axxiom distributor.<br />

1.3. USE PROPER PERSONAL PROTECTIVE EQUIPMENT. Do Not operate or perform maintenance on this equipment<br />

without wearing OSHA approved eye, ear, foot, and lung protection.<br />

1.4. ADHERE TO ALL REGULATIONS. Do Not operate or perform maintenance on this equipment without observing all local,<br />

state, and federal safety regulations including, but not limited to, OSHA (Occupational Health and Safety Administration).<br />

1.5. USE CORRECT REPLACEMENT PARTS. Do Not use replacement parts that are not manufactured by Axxiom<br />

Manufacturing, “We stock Inc. the and most furnished complete by an line authorized of Corrosion distributor Control of Axxiom Equipment Manufacturing, and Supplies Inc. in Incorrect the Southwest.” replacement parts can<br />

result in equipment failure and cause serious injury or death.<br />

1.6. SAVE THIS OPERATION AND MAINTENANCE MANUAL.<br />

Control Equipment and Supplies in the Southwest.” 15<br />

Refer to this operation and maintenance manual as well as any other manufacturers information included for equipment that is<br />

used in conjunction with the G2 deadman. Never permit anyone to operate this equipment without having him/her first read this<br />

manual and receive proper training. Provisions should be made to have this manual readily available to the operating and<br />

maintenance personnel. If for any reason the manual becomes lost or illegible, have it replaced immediately. This operation and<br />

maintenance manual should be read periodically to maintain the highest skill level; it may prevent a serious accident.<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

5<br />

5


CLEMTEX<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />

Abrasive Metering Valves<br />

Flat Sand Valve: FSV02427<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />

! "#$%%&"!'#$%(!)$"*&+,!-./0!)$+1$#!"2+(32#% 4567!89!<br />

:;9! 5@.A7!)7/7.B6!=5CA7D!


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

13 13<br />

Micro Valve: 2127-108<br />

1<br />

3<br />

11<br />

6<br />

No. Part No. Description<br />

2127-100-98 Replacement Part Kit, Seals Only<br />

2127-100-99 Replacement Part Kit<br />

1. 2127-000-01 Knob<br />

2. * 7011-005-06O Socket Head Cap Screw, 5/16" x 1" Lg. Self Sealing<br />

3. 7010-507-06 Hex Bolt, 3/8" x 1" Lg.<br />

5. * 2127-000-05 Plunger<br />

6. 2127-000-06 Body<br />

7. *+ 2149-500-06 Plunger Seal<br />

8. *+ 2127-100-08 Polyurethane Sleeve<br />

9. *+ 2127-000-09 O-Ring<br />

10. 2127-008-10 Base, 1 1/2"<br />

11. 7027-503-02 Flat Washer, 3/8"<br />

12. *+ 2127-000-12 Ball<br />

13. 2127-000-13 Orifice Indicator Decal<br />

14. 2127-000-14 Cleanout Ball Valve Adder<br />

15. 2401-505 Ball Valve, 3/4" Full Port<br />

16. 3006-105 Street Elbow 90°, 3/4" Galv.<br />

17. 3037-105 Pipe Cap, 3/4" Galv.<br />

* Included In Replacement Part Kit<br />

+ Included In Replacement Part Kit, Seals Only<br />

16<br />

7<br />

17<br />

5<br />

15<br />

*Optional<br />

14<br />

9<br />

2<br />

8<br />

12<br />

9<br />

10<br />

AXXIOM MANUFACTURING, INC.<br />

Control Equipment and Supplies in the Southwest.” 17


CLEMTEX<br />

SENTINEL MEDIA METERING VALVE Page 9<br />

6.5 Sentinel Replacement <strong>Parts</strong>, Figure 8<br />

Replacement <strong>Parts</strong><br />

6.5 Item 6.5 Sentinel Description............................................Stock Sentinel Replacement Replacement <strong>Parts</strong>, <strong>Parts</strong>, Figure Figure 8 8 No.<br />

Item Item 1. Cylinder Description............................................Stock cap .............................................. No. 20512 No.<br />

2. Cap screw, 3/8-NC x 1-1/2" ...................... 03267<br />

3.<br />

1.<br />

Adaptor,<br />

Cylinder cap<br />

1/8"<br />

..............................................<br />

NPT 20512<br />

1. Cylinder cap .............................................. 20512 01940<br />

4.<br />

2.<br />

Piston<br />

Cap screw,<br />

cup .................................................<br />

3/8-NC x 1-1/2" ...................... 03267<br />

2. Cap screw, 3/8-NC x 1-1/2" 03267 20515<br />

3. Adaptor, 1/8" NPT ..................................... 01940<br />

3. 5. Piston, shut-off .......................................... 20494<br />

4.<br />

Adaptor,<br />

Piston<br />

1/8"<br />

cup<br />

NPT<br />

................................................. 01940<br />

20515<br />

4. 6. Spring, 2" OD x 4-1/2" 20600<br />

5. Piston Piston, cup ................................................. shut-off .......................................... 20515 20494<br />

5. 7. Upper body ............................................... 20514<br />

6. Piston, Spring, shut-off 2" OD x 4-1/2" .............................. 20494 20600<br />

6. 8.<br />

7. Spring, Cap<br />

Upper 2" screw, OD body x 4-1/2" 5/16-NC<br />

............................................... x 3/4" ....................... 20600 20514<br />

03151<br />

7. 9.<br />

8. Upper Wear<br />

Cap body screw,<br />

sleeve ............................................... 5/16-NC x 3/4" 20514 03151<br />

20495<br />

8. 10. 9. Cap screw, Seat Wear plate sleeve 5/16-NC .................................................. x 3/4" 03151 20495 20497<br />

9. 11. 10. Wear Metering Seat sleeve plate plate .................................................. and stem<br />

20495 20497<br />

10. 11. Seat plate Metering Standard-use, .................................................. plate and coarser stem than 50-mesh 20497 .... 20499<br />

11. Metering Fine-mesh, Standard-use, plate Urethane, stem coarser than 50-mesh 50-mesh & finer .... 20499 . 21438<br />

12.<br />

Standard-use,<br />

Packing Fine-mesh, gland<br />

coarser Urethane, ...........................................<br />

than 50-mesh & .... finer 20499 . 21438 21021<br />

13. 12. Fine-mesh,<br />

Spring, Packing 5/8" gland Urethane,<br />

ID ........................................... x 1-11/16"<br />

50-mesh & finer . 21438 21021 01982<br />

12.<br />

14. 13.<br />

Packing<br />

Close Spring,<br />

gland<br />

nipple, 5/8"<br />

...........................................<br />

ID 1-1/2" x 1-11/16" schedule ......................... 80...............<br />

21021<br />

01982 01791<br />

13.<br />

15. 14.<br />

Spring,<br />

Inspection Close nipple,<br />

5/8" ID x<br />

plate 1-1/2"<br />

1-11/16"<br />

........................................ schedule 80............... 01791<br />

......................... 01982<br />

02440<br />

16. 15. Cap Inspection screw, plate 5/16-NC ........................................ x 1-1/4" 02440 19509<br />

14. Close nipple, 1-1/2" schedule 80............... 01791<br />

17. 16. Cap screw, 5/16-NC 1/2-NC x 2-1/2" 1-1/4" ...................... 19509 03457<br />

15.<br />

17.<br />

Inspection<br />

Cap screw,<br />

plate<br />

1/2-NC<br />

........................................<br />

x 2-1/2" ......................<br />

02440<br />

03457<br />

16. Cap screw, 5/16-NC x 1-1/4" .................... 19509<br />

17. Cap screw, 1/2-NC x 2-1/2" ...................... 03457<br />

37<br />

38<br />

3<br />

37<br />

37<br />

38 38<br />

3<br />

39<br />

1<br />

4<br />

3<br />

39<br />

30<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

SENTINEL MEDIA METERING VALVE Page 9<br />

Sentinel Valve<br />

25<br />

16<br />

15<br />

8 25<br />

14 16<br />

15 27<br />

8 27<br />

7<br />

25 7<br />

16<br />

15<br />

81<br />

27<br />

4<br />

3<br />

30<br />

6<br />

5<br />

99<br />

Items not called out are are available in 10<br />

in<br />

service kits only.<br />

Refer<br />

Refer<br />

to<br />

to Page<br />

Page<br />

8 for<br />

for<br />

service<br />

service<br />

kits.<br />

kits.<br />

Items not called out are available in<br />

service kits only.<br />

Refer to Page 8 for service kits.<br />

6<br />

5<br />

9<br />

7<br />

10 10<br />

24 24<br />

24<br />

22<br />

18. Nut, 1/2-NC hex head ............................... 03511<br />

19. Metering handle, heavy duty .................... 20498<br />

18. 18. 20. Nut, Nut, Pin, 1/2-NC valve hex handle head ...................................... 03511<br />

20246<br />

19. 19. 21. Metering Close nipple, handle, 1-1/4" heavy .................................. duty 20498<br />

01717<br />

20. 20. 22. Pin, Pin, Wye, valve valve 1-1/4" handle handle standard ...................................... ................................ 20246 20246 01818<br />

21.<br />

21. 23. Close<br />

Close Set nipple,<br />

nipple, screw, 1-1/4"<br />

1-1/4" 1/4-NC ..................................<br />

.................................. SQ. HD. 01717<br />

01717 03080<br />

22.<br />

24.<br />

Wye,<br />

Lower<br />

1-1/4"<br />

body<br />

standard<br />

............................................... 01818<br />

22. Wye, 1-1/4" standard 01818 20511<br />

23.<br />

25.<br />

Set<br />

Flanged<br />

screw, 1/4-NC<br />

adaptor<br />

SQ.<br />

w/ inspection<br />

HD. ......................<br />

opening<br />

03080<br />

23. Set screw, 1/4-NC SQ. HD. ...................... 03080 ... 20513<br />

24. Lower body ............................................... 20511<br />

24. 26. Nut, 3/8-NC hex head 03311<br />

25.<br />

Lower<br />

Flanged<br />

body<br />

adaptor<br />

...............................................<br />

w/ inspection opening ... 20513<br />

20511<br />

25. 27. Nut, 5/16-NC wing .................................... 03213<br />

26. Flanged Nut, 3/8-NC adaptor hex w/ head inspection ............................... opening 03311 20513<br />

26. 28. Flanged adaptor w/o inspection opening . 20522<br />

27. Nut, Nut, 3/8-NC 5/16-NC hex wing head .................................... 03213 03311<br />

27. 28.<br />

29. Nut, Flanged<br />

Hitch 5/16-NC pin.....................................................<br />

adaptor wing w/o inspection opening . 20522 03213 20245<br />

28. 29. 30. Flanged Hitch Petcock...................................................... pin..................................................... adaptor w/o inspection opening . 20245 20522 01993<br />

29. 30. 31. Hitch Petcock...................................................... Gauge pin..................................................... unit 01993 20245 02433<br />

30. 31. 32. Petcock...................................................... Gauge Stud, unit gauge unit ....................................... 02433 01993 02436<br />

31. 32. 33. Gauge Stud, Spacer, gauge unit ................................................ handle unit bolt ................................... 02436 02433 02431<br />

32. 33. 34. Stud, Spacer, Cap gauge screw, handle unit 1/4-NC bolt ....................................... x 1" ............................ 02431 02436 03053<br />

33. 34. 35.<br />

Spacer, Cap Nut, screw, handle<br />

1/4-NC 1/4-NC bolt<br />

wing<br />

................................... x ......................................03113<br />

1" 03053 02431<br />

34. 35. 36.<br />

Cap Nut, Washer,<br />

screw, 1/4-NC 1/4-NC<br />

1/4 wing flat ......................................03113<br />

x<br />

........................................<br />

1" 03053<br />

03116<br />

35.<br />

36. 37.<br />

Nut,<br />

Washer, Connector,<br />

1/4-NC<br />

1/4<br />

wing<br />

flat 1/8” ........................................<br />

......................................03113<br />

brass 03116 01962<br />

37. 38. Connector, Valve, 3-way 1/8” brass ACS switch........................... ............................... 01962 07658<br />

36. Washer, 1/4 flat ........................................ 03116<br />

38. 39. Valve, Breather, 3-way muffler ACS switch........................... 1/8” ................................ 07658 07657<br />

37. Connector, 1/8” brass ............................... 01962<br />

39. Breather, muffler 1/8” ................................ 07657<br />

38. Valve, 3-way ACS switch........................... 07658<br />

39. Breather, muffler 1/8” ................................ 07657<br />

14<br />

14<br />

21 21<br />

22<br />

2122<br />

2<br />

2<br />

26<br />

26<br />

2 17 17<br />

26<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

Figure 8<br />

Figure 8<br />

18 “We stock the most complete line of Corrosion-<br />

18 18<br />

11 11<br />

1812<br />

12<br />

32<br />

32<br />

28<br />

28<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

17<br />

11<br />

32<br />

12<br />

28<br />

13 13<br />

13<br />

31<br />

3133<br />

23<br />

23 34<br />

19<br />

19<br />

20<br />

35<br />

20<br />

35<br />

36 36<br />

29 29<br />

20<br />

35 33<br />

33<br />

36 34<br />

34 29<br />

23<br />

31<br />

19<br />

Figure 8


SENTINEL MEDIA METERING VALVE Page 8<br />

SENTINEL MEDIA METERING VALVE Page 8<br />

SENTINEL MEDIA METERING VALVE Page 8<br />

6.3 Replacement Corpus Christi Valves Branch<br />

SENTINEL Dallas Branch MEDIA METERING (-) Service VALVE kit, lower segment, Figure 7..........22389 Page 8<br />

6.3 Replacement 4750 Westway Valves<br />

4770 Gretna<br />

(-) Service kit, lower segment, Figure 7..........22389<br />

1-800-CLEMTEX 6.3 Replacement P.O. Box 5036 Valves<br />

Dallas, TX 75207 (-) Service<br />

Corrosion<br />

kit, lower<br />

Control<br />

segment, Figure 7..........22389<br />

(-) Sentinel Corpus valve Christi, with TX 78465-5036 attached ACS, (214) standard-use<br />

631-0584<br />

www.clemtex.com (-)<br />

for<br />

Sentinel<br />

abrasives<br />

valve<br />

(361) 882-8282 coarser<br />

with attached<br />

than 50-mesh,<br />

ACS, Fax standard-use<br />

(214) 631-5824 Equipment 22389 and LOWER-SEGMENT Supplies<br />

(-) 6.3 Sentinel Replacement<br />

for abrasives Fax (361) valve 882-6029<br />

1-800-BLAST 97<br />

with inspection<br />

coarser with Valves attached<br />

plate<br />

than<br />

...........................20508<br />

SENTINEL 50-mesh, ACS, standard-use (-) Service<br />

MEDIA METERING VALVE 22389<br />

kit, lower<br />

LOWER-SEGMENT<br />

segment, Figure 7..........22389<br />

SERVICE KIT Page 8<br />

for abrasives with inspection coarser plate than ...........................20508<br />

50-mesh,<br />

22389 SERVICE LOWER-SEGMENT<br />

KIT<br />

(-) Sentinel without inspection opening .................20509<br />

without inspection<br />

valve with<br />

plate<br />

attached<br />

opening ...........................20508<br />

ACS,<br />

.................20509<br />

standard-use<br />

SERVICE KIT<br />

for abrasives Item Qty. Description<br />

Sentinel Continued… without inspection<br />

coarser than<br />

opening<br />

50-mesh,<br />

.................20509 Item Qty. Description 22389 LOWER-SEGMENT<br />

(-) 6.3 Sentinel Replacement valve, Valves w/o attached ACS, standard-use<br />

(-) Sentinel with inspection valve, w/o plate attached ...........................20508<br />

ACS, standard-use (-) Item Service kit, lower segment, Figure 7..........22389<br />

Replacement for abrasives Valves coarser than 50-mesh,<br />

Service 1. Qty. 1 Description<br />

SERVICE KIT<br />

Kits Seat, – rubber<br />

for abrasives without inspection coarser than opening 50-mesh, .................20509<br />

22389 Lower Segment<br />

(-) Sentinel valve, w/o attached ACS, standard-use 1. 1 Seat, rubber<br />

(-) Sentinel with inspection valve with attached plate ............................20608<br />

ACS, standard-use<br />

2. 2 Gasket, seat plate<br />

with inspection plate ............................20608 Item 2. 2 Qty. Gasket, Description<br />

for abrasives coarser than 50-mesh,<br />

1. 1 Seat, rubber seat plate<br />

(-) Sentinel for abrasives without inspection coarser than opening 50-mesh, ..................20609 3. 22389 O-ring, LOWER-SEGMENT<br />

gland, 5/8” ID nom.<br />

without valve, inspection w/o attached opening ACS, ..................20609<br />

standard-use<br />

inspection plate ............................20608<br />

3. 2. 12 O-ring, Gasket, gland, seat 5/8” plate ID nom.<br />

for abrasives with inspection coarser plate than ...........................20508<br />

50-mesh,<br />

4. 1. 4.<br />

2 Gasket, Seat, Gasket, SERVICE rubber shaft<br />

shaft KIT<br />

without without inspection<br />

(-) Sentinel valve w/o attached opening opening<br />

ACS, .................20509<br />

..................20609 3. 1 O-ring, gland, 5/8” ID nom.<br />

fine-mesh<br />

(One is for standard-use [coarse media]<br />

(-) Sentinel inspection valve w/o attached plate ............................20608 2. Gasket,<br />

ACS, fine-mesh<br />

(One is seat for standard-use plate<br />

4. 2 Gasket, shaft<br />

[coarse media]<br />

for Item Qty. Description has a 1-3/8” nominal OD)<br />

for abrasives without inspection 50-mesh opening and finer ..................20609 3. 1 O-ring, has gland, a 1-3/8” 5/8” nominal ID nom. OD)<br />

(-) (-) Sentinel with valve, w/o attached ACS, standard-use<br />

fine-mesh<br />

(One is for standard-use [coarse media]<br />

4. 2 Gasket, (One is for a urethane plate [fine-mesh]<br />

for with inspection<br />

coarser<br />

plate<br />

than<br />

............................21439<br />

50-mesh,<br />

1. 1 Seat,<br />

(One<br />

rubber<br />

is shaft for a urethane plate [fine-mesh]<br />

for abrasives 50-mesh and finer<br />

has a 1-3/8” nominal OD)<br />

(-) Sentinel valve w/o attached ACS, fine-mesh<br />

(One has 1” nominal OD)<br />

............................20608 2. 2 Gasket,<br />

has is<br />

seat<br />

a<br />

plate<br />

1” for nominal standard-use OD) [coarse media]<br />

6.4 5. 1 O-ring, lower body 1” ID<br />

6.4 for Service abrasives<br />

with inspection<br />

without Kits 50-mesh<br />

plate<br />

and<br />

............................21439<br />

(One is for a urethane plate [fine-mesh]<br />

finer<br />

inspection opening ..................20609 3. 5. 1 1 O-ring, O-ring, has<br />

gland, lower a 1-3/8”<br />

5/8” body nominal<br />

ID nom. 1” ID OD)<br />

with inspection plate ............................21439 6. plate, 1-3/4” OD nom.<br />

4. 6. 2 1 Gasket, O-ring, (One<br />

has<br />

shaft Inspection is<br />

a<br />

for<br />

1”<br />

a<br />

nominal<br />

urethane<br />

OD)<br />

plate, 1-3/4” plate [fine-mesh] OD nom.<br />

6.4 Service Kits<br />

5. 1 O-ring,<br />

(-) (-) Service Sentinel kit, valve upper w/o segment, attached ACS, Figure fine-mesh 6 ........22388<br />

has<br />

lower<br />

a 1” nominal<br />

body 1”<br />

OD)<br />

ID<br />

(One is for standard-use [coarse media]<br />

6.4 Service<br />

for abrasives<br />

Kits<br />

5.<br />

6. 1<br />

O-ring,<br />

O-ring,<br />

lower<br />

Inspection<br />

body 1”<br />

plate,<br />

ID<br />

1-3/4” OD nom.<br />

50-mesh and finer<br />

has a 1-3/8” nominal OD)<br />

(-) Service kit, upper segment, Figure 6 ........22388 6. 1<br />

with inspection plate ............................21439<br />

(One<br />

O-ring,<br />

is for<br />

Inspection<br />

a urethane<br />

plate,<br />

plate<br />

1-3/4”<br />

[fine-mesh]<br />

OD nom.<br />

(-) Service 22388 kit, upper UPPER-SEGMENT<br />

segment, Figure 6 ........22388<br />

has a 1” nominal 6 OD) 6<br />

6.4 Service Kits<br />

SERVICE KIT<br />

5. 1 O-ring, lower body 1” ID<br />

Service Kits<br />

22388<br />

– 22388<br />

UPPER-SEGMENT<br />

Upper Segment 6. 1 O-ring, Inspection plate, 6 1-3/4” OD nom.<br />

(-) Item Qty. Service Description 22388 kit, upper<br />

SERVICE UPPER-SEGMENT<br />

segment,<br />

KIT<br />

Figure 6 ........22388<br />

6<br />

SERVICE KIT<br />

Item 1. 1. Qty. 1 Description<br />

Washer, rubber backed<br />

2 2<br />

Item 2. 2. Qty. 1 Description<br />

O-ring, 22388 UPPER-SEGMENT<br />

piston shaft bore, 3/4” ID nom.<br />

6 2<br />

1.<br />

2<br />

3. 3.<br />

1 1<br />

Washer, Gasket, SERVICE cylinder<br />

rubber backed KIT<br />

cap<br />

2<br />

2. 4 4<br />

4.<br />

1. 4. 1 2 O-ring, Washer, U-seal piston rubber shaft backed bore, 3/4” ID nom.<br />

2 2<br />

Item 3. 2. Qty. Description<br />

5. 5. 1 1 Gasket, O-ring, piston inspection cylinder shaft cap<br />

plate bore, 1-3/4” ID OD nom.<br />

nom.<br />

5<br />

2 5<br />

1<br />

4<br />

4. 3. 1<br />

6. 6. 21 1. U-seal Gasket, cylinder<br />

Washer, flanged<br />

rubber backed<br />

adaptor cap<br />

4<br />

2<br />

3<br />

5. 4. 3<br />

7. 7. 12 2. O-ring, U-seal<br />

Roll Roll pin, inspection<br />

piston 1/16”<br />

shaft x 1/2” plate 1-3/4” OD nom.<br />

5<br />

5.<br />

bore, ID nom.<br />

1<br />

6. 2<br />

8. 8. 1 3. Gasket, O-ring, O-ring, inspection<br />

Gasket, Main Main flanged<br />

cylinder body, adaptor plate 2-1/4” 1-3/4”<br />

cap<br />

nom. OD nom.<br />

5<br />

nom.<br />

1<br />

3<br />

7. 6. 4<br />

9.<br />

9. 1 4. 2 Roll Gasket, Gasket, U-seal<br />

pin, 1/16” flanged<br />

seat<br />

seat<br />

plate<br />

plate x 1/2” adaptor<br />

3<br />

10.<br />

10. 8. 7. 1 5. O-ring, Roll Cap O-ring,<br />

Cap pin,<br />

screw,<br />

screw, Main 1/16”<br />

inspection 3/8-NC<br />

3/8-NC body, x 1/2” 2-1/4”<br />

plate<br />

x 2" nom.<br />

2" 1-3/4” OD nom.<br />

5<br />

11. 9. 8. 1 1<br />

11. 6.<br />

2 O-ring, Gasket,<br />

Washer, Gasket,<br />

Washer, Main<br />

flanged<br />

seat 5/16" plate body, flat 2-1/4” nom.<br />

5/16" flat adaptor<br />

10. 9. 3<br />

7.<br />

12 Cap<br />

Roll<br />

Gasket, screw,<br />

pin, 1/16”<br />

seat 3/8-NC plate<br />

x 1/2”<br />

x 2"<br />

Figure 7<br />

11. 10.<br />

8. 1 Washer, O-ring,<br />

Cap screw, 3 Main 5/16" 3/8-NC<br />

body, flat 2-1/4”<br />

x 2"<br />

nom. 5<br />

Figure 7<br />

11. 9.<br />

1<br />

2 Gasket,<br />

Washer,<br />

seat<br />

5/16"<br />

plate<br />

flat<br />

Figure 7<br />

10. 1 Cap screw, 3 3/8-NC x 2" 5<br />

Figure 7<br />

10, 11. 11, 1<br />

Washer, 3 5/16" flat<br />

5<br />

10, 11, 1<br />

6<br />

6<br />

Figure 7<br />

10, 11, 1<br />

3<br />

5<br />

10, 11, 21<br />

6<br />

9<br />

2<br />

6 9 9<br />

10, 11, 1<br />

2<br />

9<br />

4<br />

6 9<br />

2 4<br />

9 9<br />

2 8<br />

9<br />

4<br />

9<br />

84<br />

9<br />

84<br />

87<br />

7<br />

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7<br />

7<br />

Figure 6<br />

Figure 6<br />

7<br />

Figure 6<br />

Figure © 2008 CLEMCO INDUSTRIES Figure CORP. 6 ! www.clemcoindustries.com ! Manual No. 20951<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

2008 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com ! Manual No. 20951<br />

© 2008 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 20951<br />

Control Equipment and Supplies in the Southwest.” 19


!<br />

CLEMTEX<br />

! !"#$%"&'())*+,' -"./#$'-0.*$%*'1.2&+0' 32442$'1.2&+0!<br />

Houston Office<br />

248 McCarty Dr.<br />

' "#$!%&'()*+!,)-! ! #./0!123*4(+! #..0!5)2*6(! P.O. ! Box 15214 !<br />

! 7-8-!9:;!==>! ! K(;!I=>


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Pneumatic Remote Controls<br />

A)'4! 3'.%,1B)152! 8)5%&!C5D!<br />

E; [4+,)(/'!R/$2;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;a>BBI[BB!<br />

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EI; U+/!c4,'!U,,*6!eO!^;G;!:!A9);;;;;;;;;;;;;;;;;;;;;;;;;;;;XUcAEX!<br />

Electric Remote Controls<br />

A)'4! 3'.%,1B)152! 8)5%&!C5D!<br />

!<br />

E; [4+,)(/'!R/$2;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; a>BBI[BB!<br />

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; \#(06!a'-$#';;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;XdVaX!<br />

A; \#(06![$#';;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; XdV[X!<br />

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1<br />

3<br />

2<br />

18<br />

8<br />

4<br />

5<br />

6<br />

9<br />

12<br />

10<br />

11<br />

17<br />

13 14 15<br />

7<br />

16<br />

1<br />

8<br />

2<br />

10<br />

11<br />

3<br />

8<br />

9<br />

17<br />

4<br />

5<br />

12<br />

13 14<br />

6<br />

7<br />

15 16<br />

Control Equipment and Supplies in the Southwest.” 21


CLEMTEX<br />

ITEM NO. PART NUMBER DESCRIPTION QTY.<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

1 CLCPV2 Pinch Valve: CLCPV Cylinder 1<br />

A)'4! 2 3'.%,1B)152! CLCPV7 Base8)5%&!C5D!<br />

1<br />

!<br />

E; 3 X*#+.3'/ CLCPV5 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Piston XLX\b=! 1<br />

=; 4 "$,';;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV6 Bolt Cylinder XLX\bP! 2<br />

>; 5 \+,)4.;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV4 U-Cup Seal XLX\bA! 1<br />

; 6 "4#)!X*#+.3'/;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; CLCPV3 O-Ring XLX\b@! 1<br />

A; 7 h5X(2!Q'$# CLCPV9 ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; Bolt XLX\b! 2<br />

@; N5S+.0;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; XLX\b>!<br />

P; "4#) ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; XLX\bZ!<br />

1<br />

6<br />

5<br />

3<br />

4<br />

2<br />

7<br />

22 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Combo-Micro Schmidt Valve 3.5-10 Pneumatic cf Blast Pot Controls<br />

3.5 - 10 cu. ft Vessels<br />

26<br />

2<br />

4<br />

5<br />

6<br />

7<br />

3<br />

8<br />

9<br />

3<br />

27<br />

1<br />

10<br />

3<br />

11<br />

12<br />

13<br />

14<br />

1" Piping with Combo-Micro Valve<br />

No. Part. No. Description<br />

1. See page 3 Pressure Vessel<br />

2. 3014-007 Plug, 1 1/4"<br />

3. 3029-007-11 Nipple, 1 1/4" x 3"<br />

4. 3011-007 Tee, 1 1/4"<br />

5. 3029-007-99 Nipple, 1 1/4" x close<br />

6. 4115-005 Blowdown Hose Assembly, 3/4" x 18"<br />

4215-405 Nozzle Holder<br />

4104-005 Blast Hose (per foot)<br />

7. 2223-000 Combo Valve (See page 15)<br />

8. 2014-300 Breather Vent, 1/8"<br />

9. 4203-500-00 90° Swivel, 1/8" x 1/8"<br />

10. 4203-502-02 90° Swivel, 1/4" x 1/4"<br />

11. 3006-007 90° Street Elbow, 1 1/4"<br />

12. 3013-007-06 Tee, 1 1/4" x 1"<br />

13. 3029-006-99 Nipple, 1" x close<br />

14. 2401-506 Ball Valve, 1" full port<br />

15. 3029-006-99 Nipple, 1" x close<br />

4205-106 Swivel Insert, 1" with gasket<br />

4205-106-99 Gasket<br />

16. 4228-508 Bandit Clamp<br />

17. 4102-006 Air Hose, 1" (per foot)<br />

18. 3029-006-99 Nipple, 1" x close<br />

4205-106 Swivel Insert, 1" with gasket<br />

4205-106-99 Gasket<br />

19. 2125-106 Micro Valve, 1" (See page 14)<br />

20. 4214-108-01 Blast Hose Coupling with gasket<br />

4214-999 Gasket<br />

21. 2401-502 Ball Valve, 1/4" full port<br />

22. 3031-312-02 Hex Nipple, 1/4" x 1/4"<br />

23. 1200-006 Moisture Separator, 1"<br />

24. (Not Required)<br />

25. 4208-106 Crowfoot, 1" 2-lug male with gasket<br />

4209-999 Gasket<br />

26. 2263-000 Deadman, pneumatic (See page 16)<br />

27. 4100-501 Twinline Hose Assembly, 55 ft<br />

4100-701 Twinline Hose Assembly, 110 ft<br />

25<br />

24<br />

5<br />

19<br />

20<br />

14<br />

23<br />

18 16<br />

21<br />

22<br />

15<br />

16<br />

17<br />

1 1/4" Piping with Combo-Micro Valve<br />

No. Part. No. Description<br />

1. See page 3 Pressure Vessel<br />

2. 3014-007 Plug, 1 1/4"<br />

3. 3029-007-11 Nipple, 1 1/4" x 3"<br />

4. 3011-007 Tee, 1 1/4"<br />

5. 3029-007-99 Nipple, 1 1/4" x close<br />

6. 4115-005 Blowdown Hose Assembly, 3/4" x 18"<br />

4215-405 Nozzle Holder<br />

4104-005 Blast Hose (per foot)<br />

7. 2223-000 Combo Valve (See page 15)<br />

8. 2014-300 Breather Vent, 1/8"<br />

9. 4203-500-00 90° Swivel, 1/8" x 1/8"<br />

10. 4203-502-02 90° Swivel, 1/4" x 1/4"<br />

11. 3006-007 90° Street Elbow, 1 1/4"<br />

12. 3011-007 Tee, 1 1/4"<br />

13. 3029-007-99 Nipple, 1 1/4" x close<br />

14. 2401-507 Ball Valve, 1 1/4" full port<br />

15. 3029-007-99 Nipple, 1 1/4" x close<br />

4205-107 Swivel Insert, 1 1/4" with gasket<br />

4205-107-99 Gasket<br />

16. 4228-509 Bandit Clamp<br />

17. 4102-007 Air Hose, 1 1/4" (per foot)<br />

18. 3029-007-99 Nipple, 1 1/4" x close<br />

4205-107 Swivel Insert, 1 1/4" with gasket<br />

4205-107-99 Gasket<br />

19. 2125-107 Micro Valve, 1 1/4" (See page 14)<br />

20. 4214-108-01 Blast Hose Coupling with gasket<br />

4214-999 Gasket<br />

21. 2401-502 Ball Valve, 1/4" full port<br />

22. 3031-312-02 Hex Nipple, 1/4" x 1/4"<br />

23. 1200-007 Moisture Separator, 1 1/4"<br />

24. 3029-007-99 Nipple, 1 1/4" x close<br />

25. 4211-107 Crowfoot, 1 1/4" 4-lug with gasket<br />

4211-999 Gasket<br />

26. 2263-000 Deadman, pneumatic (See page 16)<br />

27. 4100-501 Twinline Hose Assembly, 55 ft<br />

4100-701 Twinline Hose Assembly, 110 ft<br />

5<br />

Control Equipment and Supplies in the Southwest.” 23


CLEMTEX<br />

Thompson Valve Large Bore<br />

Thompson Valve Large Bore<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

2149-507 1 1/4" Valve With Tungsten Carbide Sleeve<br />

2149-508 1 1/2" Valve With Tungsten Carbide Sleeve<br />

2149-509 2" Valve With Tungsten Carbide Sleeve<br />

No. Part No. Description<br />

2149-500-99 Replacement Part Kit With Tungsten Carbide Sleeve<br />

1. 2149-000-01 Knob<br />

2. 2149-000-02 Cap<br />

3. 2149-000-19 Bump Ring<br />

4. 2149-000-03 Spring<br />

5. 2149-000-08 Nut<br />

6. * 2149-000-04 Piston Seal<br />

7. 2149-500-05 Piston<br />

8. * 2149-500-07 Tungsten Carbide Plunger<br />

9. 2149-500-09 Cylinder<br />

10. * 2149-500-06 Plunger Seal<br />

11. * 2149-500-13 Tungsten Carbide Sleeve<br />

12. * 2149-500-10 Seat<br />

13. * 2149-500-14 Insert<br />

14. * 2149-500-18 O-Ring<br />

15. 2149-500-11 Base<br />

16. 7010-507-54 Bolt<br />

17. 2149-507-16 Pipe Nipple, 1 1/4" x 8"<br />

2149-508-16 Pipe Nipple, 1 1/2" x 8"<br />

2149-009-15 Pipe Nipple, 2" x 8"<br />

* Included In Replacement Part Kit For Tungsten Carbide Sleeve<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

16<br />

14<br />

13<br />

15<br />

16<br />

17<br />

24 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

No. Part No. Description<br />

2152-000-99 Replacement Part Kit With Tungsten Carbide Sleeve<br />

1. 2152-000-01 Knob<br />

2. 2152-000-17 Breather Vent<br />

3. 2152-000-12 Spring Retainer<br />

4. * 2152-000-18 O-Ring<br />

5. 7027-503-02 Washer<br />

6. 7010-507-07 Hex Bolt, 3/8" UNC x 1-1/4" Lg.<br />

7. 2152-000-02 Cap Plate<br />

8. * 2152-000-16 Cap Gasket<br />

10. 2152-000-25 Vibration Disc<br />

11. 2152-000-03 Spring<br />

12. 2149-000-08 Nut<br />

13. * 2149-000-04 Piston Seal<br />

14. 2152-000-05 Piston<br />

15. * 2152-000-07 Tungsten Carbide Plunger<br />

16. 2152-000-09 Cylinder<br />

17. * 2152-000-06 Plunger Seal, 1-req'd (Purple Urethane)<br />

18. * 2152-000-06 Plunger Seal, 2-req'd (Purple Urethane)<br />

19. 2152-000-14 Body<br />

20. * 2152-000-10 Seat<br />

21. 2152-000-15 Base, 1 1/4" NPT<br />

22. 7010-507-95 Hex Bolt, 3/8" UNC x 4 3/4" Lg.<br />

23. 3014-506 Plug<br />

24. * 2152-000-21 O-Ring<br />

25. * 2152-000-13 Tungsten Carbide Sleeve<br />

26. 2149-000-16 Sleeve Pin<br />

* Included In Replacement Part Kit For Tungsten Carbide Sleeve<br />

Thompson II Valve: 2152-007<br />

5<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

8<br />

7<br />

6<br />

4<br />

3<br />

2<br />

1<br />

18<br />

16<br />

25<br />

24<br />

23<br />

19<br />

17<br />

17<br />

20<br />

21<br />

26<br />

18<br />

24<br />

25<br />

20<br />

5<br />

22<br />

SC H M I D T<br />

Control Equipment and Supplies in the Southwest.” 25


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Internal Diameter Blast Equipment<br />

Heavy Duty Spinblast Tool: SB-636-B<br />

23<br />

22<br />

21<br />

20<br />

17<br />

CLEMCO PART ITEM CLEMTEX<br />

NO. # PART NO.<br />

DESCRIPTION QTY.<br />

25100 1 CIB-3660-1 Blast Head 1<br />

25102 2 CIB-3660-3 Bushing, Main Body 1<br />

25101 3 CIB-3660-2 Lock Ring, Blast Head 1<br />

25103 4 CIB-3660-4 Lock Ring, Bushing 1<br />

**25104 5 CIB-3660-5 Packing Gasket, Gland 3<br />

25105 6 CIB-3660-9 Seal Gland 1<br />

**25106 7 CIB-3660-6 Seal 1<br />

**25107 8 CIB-3660-7 O-Ring, Gland, Outer 2<br />

**25108 9 CIB-3660-8 O-Ring, Gland, Inner 2<br />

**25109 10 CIB-3660-10 Lock Ring 2<br />

**25110 11 CIB-3660-11 Bearing 2<br />

25111 12 CIB-3660-12 Spacer Sleeve 1<br />

25112 13 CIB-3660-13 Body 1<br />

25113 14 CIB-3660-14 Tube 1<br />

***25114 15 CIB-3660-15 Air Motor & Gear Reducer Assy 1<br />

25115 16 CIB-3660-SPRKT Sprocket 1<br />

25116 17 CIB-3660-17 Mounts, Air Motor 1<br />

*See Note 18 *See Note Nozzle (*See Note) 2<br />

25117 19 CIB-3660-CA H. D. Centering Carriage 1<br />

20 CPS-14x90 Street Elbox, 1/4" x 90, Brass 2<br />

21 CPS-14 Nipple, 1/4" x Close 2<br />

22 CPS-14x6 Nipple, 1/4" x 6" 1<br />

23 CIB-3660-MT Moisture Trap, 1/4" 1<br />

25118 24 CIB-3660-NE Nozzle Extension 2<br />

25 CIB-3660-KW Spanner Wrench 1<br />

26 CIB-3660-NGG Gear Guard, Nylon 1<br />

21<br />

15<br />

16<br />

26<br />

11<br />

*Note: Specify Blast Nozzle Size<br />

CSD01387 3/8" Venturi Nozzle<br />

CSD01388 7/16" Venturi Nozzle<br />

CSD01389 1/2" Venturi Nozzle<br />

**Note: <strong>Parts</strong>Available in Spare<br />

<strong>Parts</strong> Kit<br />

***Note: Air Motor Kit P/N 25119<br />

Available in Spare <strong>Parts</strong> Kit<br />

13<br />

25<br />

14<br />

10<br />

12<br />

11<br />

10<br />

6<br />

9<br />

8<br />

19<br />

7<br />

5<br />

4<br />

24<br />

18<br />

3<br />

2<br />

24<br />

1<br />

18<br />

26 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Spinblast Tool: SB-636-A<br />

19<br />

Operational and Maintenance<br />

videos are available.<br />

21<br />

18<br />

15<br />

16<br />

13<br />

ITEM NO. PART NO. DESCRIPTION QTY.<br />

1 SB63612 Main Body 1<br />

2 SB6366 Sealed Bearing 2<br />

3<br />

4<br />

**SB6365<br />

**SB6364<br />

Tube<br />

Brake with Lining<br />

1<br />

1<br />

5 - - - Break Pin 1<br />

6 - - - Brake Pin Set Screw 1<br />

7 **SB6365-1 Bearing Lock Ring 1<br />

8 SB6362 Brake Housing 1<br />

9 - - - Break Housing Set Screw 1<br />

10<br />

11<br />

**SB6361<br />

*SB636--<br />

Nozzle Head<br />

Tungsten Lined Nozzle<br />

1<br />

2<br />

12 **SB6361-1 1 in. Plug 1<br />

13 SB6368 Bearing Seal 1<br />

14<br />

15<br />

**SB6368-1<br />

**SB6369-1<br />

Leather Dust Seal<br />

Tungsten Washer<br />

1<br />

1<br />

16 SB63612-1 Seal Retainer 1<br />

17 SB6369 Rear End Plate 1<br />

18 SB63611 Locking Nut 1<br />

19 **SB63610 Nipple Rubber Lined 1<br />

20 - - - Screw, 10-24 x 1 in. 4<br />

21 - - - Screw, 10-24 x 1.5 in. 4<br />

22 - - - Screw, 10-24 x 2.25 in. 4<br />

7<br />

2<br />

1<br />

*Note: Specify Nozzle<br />

-SB63613 Nozzle 1/4" Orf. x 1 3/4"<br />

-SB63614 Nozzle 5/16" Orf. x 1 3/4"<br />

-SB63615 Nozzle 5/16" Orf. x 3"<br />

-SB63616 Nozzle 3/8" Orf. x 1 3/4"<br />

-SB63617 Nozzle 3/8" Orf. x 3"<br />

**Note: <strong>Parts</strong> Available in Sparte <strong>Parts</strong><br />

Kit P/N SB636C<br />

17<br />

6<br />

14<br />

20<br />

9<br />

8<br />

11<br />

3<br />

10<br />

4<br />

5<br />

12<br />

22<br />

Control Equipment and Supplies in the Southwest.” 27


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Holloblast Tool: HBS01076<br />

2<br />

1<br />

5<br />

Item<br />

No.<br />

Part No. Description Qty.<br />

1 HBS01079 Tool Holder 1<br />

2 HBS01094 Rear Gasket, Stem Support 2<br />

3 HBS01095 Coupling 1<br />

4 HBS01080 Stem Support Assy. (incl. HBS01086) 1<br />

5 HBS01086 Throat Rod and Tip 1<br />

6 HBS01093 Front Gasket, Stem Support 1<br />

7 HBN01406* Nozzle, 1/2" orf. 1<br />

8 HBS01097 O-Ring 1<br />

9 HBS01096 Washer, Brass 3<br />

10 HBS01084** Throat Sleeve, Long, Tungsten Carbide 1<br />

11 HBS01085** Throat Sleeve, Short, Tungsten Carbide 1<br />

12 HBS01078*** Deflection Tip, Tungsten Carbide 1<br />

13 HBS01089 Tip Holding Nut 1<br />

14 HBS01090 Tip Protection Sleeve 1<br />

15 HBS01092 Knurled Lock Nut 1<br />

16 HBC01124 Centering Carriage, 3-5 in. Pipe 1<br />

17 HBC01131 Centering Carriage, 5-12 in. Pipe 1<br />

*Note: Also available: HBN01407 Nozzle, 5/8" orf.<br />

**Note: Also available in Boron Carbide<br />

P/N 20969<br />

***Note: Also Available in Boron Carbide<br />

P/N 20968<br />

3<br />

4<br />

6<br />

7<br />

2<br />

17<br />

8<br />

16<br />

9<br />

10<br />

9<br />

11<br />

9<br />

13<br />

14<br />

12<br />

15<br />

28 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Holloblast Junior: HBJ01098<br />

Item No. Part No. Description Qty.<br />

1 HBJ01102 Stem Support Assy 1<br />

2 - - - Pipe Lance (Customer to Furnish) 1<br />

3 HBJ01100 Deflection Tip, Tungsten Carbide 1<br />

4 HBJ01101 Body 1<br />

5 HBJ01105 Stem Sleeve, Tungsten Carbide 2<br />

6 HBJ01108 Throat Rod Nut 1<br />

7 HBJ01109 Retaining Snap Ring 1<br />

8 HBJ01111 Knurled Lock Nut 1<br />

9 HBJ01112 Coupling 1<br />

10 HBJ01113 Nozzle, 9/32" orf., Tungsten Carbide 1<br />

11 HBJ01115 Reducer, Tungsten Carbide Lined 1<br />

12 HBJ01162 Throat Rod and Tip Assy. 1<br />

13 HBJ08977 O-Ring 1<br />

11<br />

2<br />

14 HBJ01117 Centering Carriage, 1 in. Pipe 2<br />

15 HBJ01118 Centering Carriage, 1 1/4 in. Pipe 2<br />

16 HBJ01119 Centering Carriage, 1 1/2 in. Pipe 2<br />

17 HBJ01120 Centering Carriage, 2 in. Pipe 2<br />

18 HBJ01114 Centering Carriage Set 1<br />

9<br />

8<br />

12<br />

1<br />

13<br />

5<br />

5<br />

17<br />

17<br />

10<br />

3<br />

16<br />

16<br />

15<br />

15<br />

4<br />

7<br />

18<br />

14<br />

14<br />

6<br />

Control Equipment and Supplies in the Southwest.” 29


CLEMTEX<br />

APOLLO HIGH PRESSURE SUPPLIED-AIR RESPIRATOR Page 17<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

HELMET MODEL 600<br />

APOLLO HIGH PRESSURE SUPPLIED-AIR RESPIRATOR Page 17<br />

Respiratory Equipment<br />

HELMET MODEL 600<br />

10.5 Respirator Replacement APOLLO Clemco <strong>Parts</strong>, Figure HIGH Apollo PRESSURE 8 Hood SUPPLIED-AIR 17. Handle (Red) strap RESPIRATOR ............................................. Page 17 03623<br />

HELMET MODEL 18. 600 Cape attachment band ............................. 23801<br />

10.5 Item Respirator Description Replacement <strong>Parts</strong>, Figure 8 Stock No. 17. 19. Handle Outer strap lens, ............................................. .015", rectangular 03623<br />

18. Cape package attachment of 25 band ........................................ 23801 24005<br />

Item 1. Description Constant-flow 10.5 Respirator connector, Replacement HP (alternate), <strong>Parts</strong>, Stock Figure No. 8 19. 20. 17. Outer Cape, Handle lens, grey, .015", strap includes ............................................. rectangular item 23 03623818<br />

without belt ............................................ 21415 21. 18.<br />

package Breathing Cape attachment<br />

of 25 tube ........................................ assembly band w/ (2) item 2224005<br />

23801 ... 22811<br />

2. Belt, Item 2" web Description with buckle ............................ 04430 Stock No. 22. 19. O-ring, Outer lens, 7/8" .015", OD, 2 rectangular<br />

1. Constant-flow connector, HP (alternate),<br />

20. Cape, grey, includes item required 23 ....................... 23818 22815<br />

package of 25 ........................................ 24005<br />

3. without Respirator hose, 3/8" x 25 ft. (alternate),<br />

23. Inner collar ................................................ 08740<br />

1. belt Constant-flow ............................................ connector, HP (alternate), 21415 21. 20. Breathing Cape, tube grey, assembly includes item w/ (2) 23 .................... item 22 22811 23818<br />

2. Belt, 2" includes web with without items buckle 6 belt and ............................................ 7............................ 04430 04397 2141522. 24. 21. O-ring, Latch Breathing 7/8" kit, OD, window tube 2 required assembly frame ....................... w/ (2) item 22 ... 22815 22811<br />

3. 4. Respirator Respirator 2. hose, Belt, hose, 3/8" 2" web 3/8" x 25 with x ft. 50 buckle (alternate), ft. (alternate), ............................ 0443023. 22. Inner O-ring, collar includes 7/8" ................................................ base, OD, 2 screws required and nuts ............ 08740 22815 24006<br />

includes includes 3. items Respirator Items 6 and 6 hose, and 7............................ 73/8" x 25 ft. (alternate), 04397 04415 24. 25. 23. Latch Inlet Inner kit, fitting, window collar breathing ................................................ frame tube 08740 23804<br />

4. 5. Respirator Respirator hose, includes hose, 3/8" 3/8" x items 50 x ft. 100 6 (alternate),<br />

and ft. 7............................ (alternate), 04397 26. 24. includes Chin Latch strap kit, base, window holder screws frame kit (2 and w/ nuts fasteners) .................. 24006 24008<br />

includes includes 4. Items Respirator items 6 and 6 hose, and 7 73/8" ........................... x 50 ft. (alternate), 04415 04398 25. 27. Inlet Partition, fitting, includes breathing air base, baffle screws tube ..................................... and nuts 23804 24006 23811<br />

5. 6. Respirator Adaptor, hose, 3/8" includes<br />

3/8" hose Items<br />

x to 100 3/86 ft. NPT and 7<br />

(alternate),<br />

.......................... 00022 04415 28. 25. Clips, Inlet fitting, suspension breathing (pack tube of ........................ 4) .................... 23804<br />

26. Chin strap holder kit (2 w/ fasteners) 24008 24773<br />

7. includes Union,<br />

5.<br />

items 3/8"<br />

Respirator<br />

hose 6 and to<br />

hose,<br />

73/8" 3/8"<br />

........................... hose<br />

x 100<br />

...................<br />

ft. (alternate),<br />

04398 01020 29.<br />

26.<br />

Sweatband,<br />

Chin strap holder<br />

used<br />

kit<br />

with<br />

(2 w/<br />

item<br />

fasteners)<br />

30................... 24008<br />

23817<br />

includes items 6 and 7 ........................... 04398<br />

27.<br />

27.<br />

Partition,<br />

Partition,<br />

air baffle<br />

air baffle<br />

.....................................<br />

.....................................<br />

23811<br />

23811<br />

6. 8. Adaptor, Disconnect, 3/8" hose 1/4 to NPT 3/8 female NPT ..................... 00022 00025 30. Web suspension with sweatband<br />

6. Adaptor, 3/8" hose to 3/8 NPT .................. 0002228. 28. Clips, Clips, suspension suspension (pack (pack of 4) of 4) .................... 24773<br />

7. 9. Union, Adaptor, 3/8" 7. hose Union, 3/8" to hose 3/8" to hose 1/4 to NPT ................... 3/8" hose .................. ................... 01020 01019 0102029. 29. Sweatband, Sweatband, (alternate) used used .............................................. with with item item 30................... 23817 23802<br />

8. 10. Disconnect, Acoustical 8. 1/4 Disconnect, foam NPT kit, female 1/4 both NPT ..................... sides female ..................... 00025 0002530. 31. 30. Web DLX Web padded suspension suspension with with sweatband kit (alternate)<br />

9. Adaptor, Not 9. 3/8" used Adaptor, hose with padded 3/8" 1/4 hose NPT suspension to .................. 1/4 NPT .................. 01019 04369 01019 (alternate) includes (alternate) items .............................................. 27 and 32 thru 36 .......... 23802 25189<br />

10. 11. Acoustical Gasket, 10. foam window Acoustical kit, both ........................................ foam sides kit, both sides 23819 31. 32. 31. DLX Pad, padded DLX top padded ....................................................25181<br />

suspension kit kit (alternate)<br />

12. Not Inner used lens, with<br />

Not .040", padded<br />

used package with<br />

suspension<br />

padded of 5 suspension ................. 04369<br />

........ 04367 04369 33. includes Suspension includes<br />

items<br />

items web 27 and<br />

27 ........................................ and<br />

32<br />

32<br />

thru<br />

thru<br />

36<br />

36 25189 25184<br />

11. 13. Gasket, Outer 11.<br />

window lens, Gasket, .0075", window<br />

........................................ perf’ed, ........................................ pack of 25 23819<br />

04361 23819<br />

32. 34. 32.<br />

Pad, Pad, Pad,<br />

top middle top ....................................................25181<br />

....................................................25181<br />

25182<br />

12. Inner lens, .040", package of 5 ................. 04367 33. Suspension web ........................................ 25184<br />

12. 14. Inner Intermediate lens, .040", lens, package .020", of 5 ................. 04367 33. 35. Suspension Pad, side<br />

13. Outer lens, .0075", perf’ed, pack of 25 ..... 04361 34. Pad, middle web ............................................... ........................................ 25184 25182<br />

13. Outer package lens, .0075", of 5 perf’ed, .......................................... pack of 25 04361 24943 34. Pad, middle black &............................................... grey fits most head sizes........... 25182 25183<br />

14. Intermediate lens, .020",<br />

35. Pad, side<br />

14. Intermediate package lens, package of 25 .020", ........................................ of 5 .......................................... 04373 2494335. Pad, side black black & blue grey fits for most smaller head head sizes........... sizes........ 25183 25187<br />

15. package Window of frame 5 package .......................................... assembly of 25 ........................... 24943 24012 04373 36. black Hook-fastener black & grey & blue fits most for tape, smaller head 1" adhesive head sizes........... backed, 25183 25187<br />

16. package Chin 15. strap of Window 25 ................................................. frame assembly 04373 04460 24012 36. black Hook-fastener 3-ft. & blue used, for specify smaller tape, 1" feet adhesive head required sizes........ backed, ............. 25187 25185<br />

15. Window 16. frame Chin assembly strap ................................................. 24012 0446036. Hook-fastener 3-ft. used, tape, specify 1" adhesive feet required backed, ............. 25185<br />

16. Chin strap ................................................. 04460<br />

3-ft. used, specify feet required ............. 25185<br />

31<br />

31<br />

33<br />

32<br />

33 34<br />

31<br />

3435<br />

32<br />

35<br />

33<br />

34<br />

32<br />

35<br />

36 2 18<br />

36<br />

18<br />

Alternate<br />

36<br />

DLX Padded<br />

Alternate Suspension<br />

DLX Padded<br />

Suspension<br />

Alternate<br />

DLX Padded<br />

Suspension<br />

Some items are rotated for clarity<br />

Some items are rotated for clarity<br />

2<br />

15<br />

15<br />

19<br />

2<br />

18<br />

13 14 12 11<br />

17<br />

15 13 14 12 11<br />

17<br />

13<br />

19<br />

19<br />

29<br />

14 12 11<br />

17<br />

30 30<br />

29<br />

29 27<br />

20<br />

30<br />

Some items are rotated for clarity<br />

30 “We stock the most complete line of Corrosion-<br />

24 24<br />

21<br />

21<br />

22<br />

© 2009 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 23930<br />

20<br />

28<br />

16 20<br />

27 27<br />

28<br />

28<br />

16<br />

16<br />

24<br />

8<br />

9<br />

26<br />

9<br />

8<br />

9<br />

26<br />

26<br />

25 25<br />

25<br />

22<br />

22<br />

22<br />

21 22<br />

© 2009 CLEMCO INDUSTRIES CORP. ! www.clemcoindustries.com ! Manual No. 23930<br />

8<br />

22<br />

2<br />

1<br />

10<br />

2<br />

1 2<br />

10<br />

10<br />

1<br />

3, 4, 5<br />

3, 4, 5<br />

6 7<br />

3, 4, 5<br />

7<br />

6<br />

7<br />

6<br />

Figure 8<br />

Figure 8<br />

Figure 8


! Users detect any objectionable odors.<br />

(-) CPF-20 air filter assembly .........................03578<br />

objectionable odors.<br />

(-) CPF-20 air filter assembly .........................03578<br />

to pass ! The moisture filter through begins to the pass moisture through the<br />

outlets. 7.0 REPLACEMENT PARTS 7.1 Common <strong>Parts</strong>, Figure 7.1 5 Common <strong>Parts</strong>, Figure 5<br />

re nears ! the The lowest outlet pressure Corpus Christi for nears the lowest pressure<br />

Branch<br />

Dallas Branch<br />

for<br />

idge. which Item the Description respirators 4750 Westway are approved. 4770 Gretna<br />

Item Description Stock No.<br />

ors Stock No.<br />

1-800-CLEMTEX<br />

are approved.<br />

Item Description Stock No.<br />

P.O. Box 5036<br />

Dallas, TX 75207<br />

Corrosion Control<br />

nths.<br />

Corpus Christi, TX 78465-5036 (214) 631-0584<br />

www.clemtex.com<br />

6.2.2 (-) Before CPF-80 replacing (361) air 882-8282 filter the assembly cartridge,<br />

1. .........................03527<br />

always<br />

Cartridge,<br />

Fax drain<br />

CPF<br />

(214) 631-5824 the<br />

filter ...................................03547<br />

1.<br />

Equipment<br />

Cartridge, CPF<br />

and<br />

filter<br />

Supplies<br />

...................................03547<br />

ing the cartridge, always drain the<br />

(-) CPF-20 Fax air (361) filter 882-6029 assembly .........................03578<br />

1-800-BLAST 97<br />

filter through the petcock and leave<br />

2.<br />

the drain<br />

Cap<br />

open.<br />

screw,<br />

Shut<br />

3/8-NC x 1" 2. hex head Cap screw, .............03252 3/8-NC x 1" hex head .............03252<br />

ck and leave the drain open. Shut<br />

the off the compressed air supply to the<br />

3.<br />

filter.<br />

Washer,<br />

Make<br />

1-1/4"<br />

sure<br />

OD ....................................03310<br />

3. Washer, 1-1/4" OD ....................................03310<br />

ir supply to the filter. Make sure<br />

petcock 7.1 no Common longer exhausts <strong>Parts</strong>, Figure air and<br />

4. 5 that<br />

Nut,<br />

the<br />

3/8-NC<br />

pressure<br />

...............................................03311<br />

4. Nut, 3/8-NC ...............................................03311<br />

hausts air and that the pressure<br />

CPF 20/80 Particulate Air Filter<br />

e for gauge reads zero.<br />

5. Petcock, 1/4" .............................................01993<br />

5. Petcock, 1/4" .............................................01993<br />

Item Description 6. Mounting Stock bracket No. .......................................03557<br />

6. Mounting bracket .......................................03557<br />

6.2.3 Remove the four nuts that hold<br />

7.<br />

cap<br />

Plug,<br />

in place<br />

1" NPT...............................................03532<br />

7. Plug, 1" NPT...............................................03532<br />

our nuts that and<br />

1.<br />

hold cap<br />

Cartridge,<br />

in place<br />

CPF<br />

and<br />

filter ...................................03547<br />

n the lift the cap. Install the new cartridge<br />

8.<br />

with<br />

Washer,<br />

the<br />

1/2"<br />

arrow<br />

SAE flat 8. ................................03515<br />

Washer, 1/2" SAE flat ................................03515<br />

he new cartridge<br />

2. Cap<br />

with<br />

screw,<br />

the arrow<br />

3/8-NC x 1" hex head .............03252<br />

Shut pointing up. Inspect the cap gasket<br />

9.<br />

and<br />

Nut,<br />

o-ring<br />

1/2-NC<br />

and<br />

...............................................03511<br />

9. Nut, 1/2-NC ...............................................03511<br />

the cap gasket<br />

3.<br />

and<br />

Washer,<br />

o-ring<br />

1-1/4"<br />

and<br />

OD ....................................03310 10. Gasket, filter top ........................................03559<br />

sure replace them as needed.<br />

10. Gasket, filter top ........................................03559<br />

ed.<br />

4. Nut, 3/8-NC ...............................................03311<br />

11. Washer, 3/8" lock ......................................03318<br />

11. Washer, 3/8" lock ......................................03318<br />

sure<br />

5. Petcock, 1/4" .............................................01993 12. Stud, 1/2-NC x 2" .......................................03545<br />

6.3 Cartridge Replacement Record<br />

12. Stud, 1/2-NC x 2" .......................................03545<br />

placement Record<br />

6. Mounting bracket .......................................03557<br />

13. Handle strap ..............................................03623<br />

13. Handle strap ..............................................03623<br />

7. Plug, 1" NPT...............................................03532 14. O-ring, cap .................................................03561<br />

and 6.3.1 Use the chart in Figure<br />

14.<br />

4 to<br />

O-ring,<br />

rt in Figure maintain<br />

cap .................................................03561<br />

an<br />

8.<br />

4 to<br />

Washer,<br />

maintain<br />

1/2"<br />

an<br />

SAE flat ................................03515<br />

ilter rrow cartridge accurate record of filter cartridge replacement dates.<br />

9. replacement Nut, 1/2-NC dates. ...............................................03511<br />

and Replace the filter cartridge at least every three months<br />

10<br />

tridge at least 10. every Gasket, three months<br />

10<br />

filter top ........................................03559<br />

replacement with a genuine Clemco replacement filter cartridge.<br />

11. filter Washer, cartridge. 3/8" lock ......................................03318<br />

9<br />

14<br />

9<br />

14<br />

12. Stud, 1/2-NC x 2" .......................................03545<br />

ge Replacement 13. Filter Record Handle Cartridge strap Replacement ..............................................03623<br />

Record<br />

1<br />

1<br />

13<br />

lled: Date 14. originally O-ring, Installed: cap .................................................03561<br />

8<br />

13<br />

8<br />

an<br />

ates.<br />

Replacement Date of Replacement Due Date Date of Replacement 12<br />

12<br />

nths<br />

10<br />

9<br />

14<br />

7<br />

7<br />

1<br />

13<br />

8<br />

nt<br />

12<br />

2<br />

2<br />

3<br />

3<br />

7<br />

5<br />

5<br />

2<br />

3<br />

6<br />

6<br />

5<br />

Figure 4<br />

Figure 4<br />

6<br />

11<br />

4<br />

Figure 5<br />

11<br />

4<br />

Figure 5<br />

e © 42007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />

11<br />

4<br />

© 2007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />

Figure 5<br />

RP ! www.clemcoindustries.com ! Manual No. 04143<br />

Control Equipment and Supplies in the Southwest.” 31


CPF 20/80 PARTICULATE AIR FILTER Page 7<br />

CPF 20/80 PARTICULATE AIR FILTER Page 7<br />

CLEMTEX<br />

CPF 20/80 PARTICULATE AIR FILTER Page 7<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

7.2 CPF-20 Cap, Figure 6 CPF 20/80 PARTICULATE 7.3 AIR CPF-80 FILTER Cap, Figure 7<br />

Page 7<br />

7.2 CPF-20 Cap, Figure 6<br />

7.3 CPF-80 Cap, Figure 7<br />

Item Description Stock No. Item Description Stock No.<br />

Item 7.2 7.2 CPF-20 Description CPF-20 Cap, Cap, Figure Figure 6 6<br />

CPF 20 Cap Stock No. 7.3 Item 7.3 Description CPF-80 Cap, Cap, Figure Figure 7 7<br />

CPF 80 Cap Stock No.<br />

1. Pressure gauge ........................................ 00024 1. Pressure gauge ........................................ 00024<br />

Item * 1. 2. Item Pressure Tee, Description 3/8" gauge NPT male ........................................ branch Stock Stock 00024 22843 No. No. Item * Item 1. 2. Pressure Cross Description manifold, gauge 3/8" ........................................ NPT Stock Stock No. 00024 22941 No.<br />

** 2. 3. Tee, Nipple, 3/8" 3/8" NPT NPT male x 2" branch brass ...................... 22843 03720 ** 2. 3. Cross Nipple, manifold, 3/8" NPT 3/8" hex NPT ................................ 22941 03596<br />

* 3.<br />

1. 4. 1. Nipple, Relief Pressure valve, 3/8"<br />

gauge<br />

NPT<br />

gauge 1/4" x NPT 2"<br />

........................................<br />

brass ......................<br />

00024<br />

03720 01909 00024<br />

*<br />

1.<br />

3. 4. 1. Nipple, Relief Pressure valve, gauge<br />

3/8"<br />

gauge<br />

NPT 1/4" hex<br />

........................................ NPT ................................ 00024 00024<br />

03596 01909<br />

* 4.<br />

2. 5. * 2. Tee,<br />

Relief Pressure Tee, 3/8"<br />

valve,<br />

3/8" NPT regulator, NPT<br />

1/4"<br />

male male<br />

NPT<br />

branch less ...............................<br />

branch gauge<br />

...................... 22843<br />

01909<br />

22843 * 2. *<br />

4. 5. 2. Cross<br />

Relief Pressure Cross valve,<br />

manifold, regulator, 1/4"<br />

3/8" 3/8"<br />

NPT<br />

NPT less NPT<br />

............................... gauge ......................... 22941 22941<br />

01909<br />

3. * 3. Nipple,<br />

3/8"<br />

Nipple,<br />

NPT<br />

3/8" 3/8" NPT<br />

small<br />

NPT x<br />

body...............................<br />

2" x brass 2" brass ...................... 03720<br />

03594<br />

03720 * 3. * 3. Nipple, Nipple,<br />

3/8"<br />

3/8"<br />

NPT<br />

3/8" NPT<br />

large<br />

NPT hex hex<br />

body ................................<br />

...............................<br />

03596 03596<br />

* 5. Pressure regulator, less gauge<br />

* 5. Pressure regulator, less gauge<br />

22939<br />

4.<br />

6.<br />

4. Relief<br />

Cap,<br />

Relief<br />

CPF<br />

valve, valve,<br />

filter<br />

1/4" 1/4"<br />

..........................................<br />

NPT NPT ............................... 01909<br />

03584<br />

01909 4.<br />

6.<br />

4. Relief<br />

Cap,<br />

Relief valve,<br />

CPF<br />

valve, 1/4"<br />

filter<br />

1/4" NPT<br />

..........................................<br />

NPT ............................... 01909 01909<br />

3/8" NPT small body............................... 03594<br />

3/8" NPT large body 22939 03584<br />

* 5. * 5. Pressure regulator, less less gauge gauge<br />

* 5. * 5. Pressure regulator, less less gauge gauge<br />

* 6. 7. Cap, Plug, CPF 3/8" filter NPT .......................................... brass 03584 03536<br />

6. 7. Cap, Plug, CPF 3/8" filter NPT .......................................... brass 03584 03536<br />

3/8" 3/8" NPT NPT small small body............................... 03594 03594<br />

3/8" 3/8" NPT NPT large large body body ............................... 22939 22939<br />

* (-) 7. Plug, Regulator 3/8" NPT kit, converts brass ................................. old style regulator 03536 * 7. Plug, 3/8" NPT brass ................................. 03536<br />

6. 6. Cap, Cap, CPF CPF filter filter .......................................... 03584 03584 6. 6. Cap, Cap, CPF CPF filter filter .......................................... 03584 03584<br />

(-) Regulator new style, kit, converts includes old items style marked regulator * ... 03582 (-) Regulator kit, converts CPF-20 to CPF-80<br />

* 7. * 7. Plug, Plug, 3/8" 3/8" NPT NPT brass brass ................................. 03536 03536 * 7. * 7. Plug, Plug, 3/8" 3/8" NPT NPT brass brass ................................. 03536 03536<br />

includes items marked * ......................... 22937<br />

(-) (-)<br />

to Regulator<br />

new style,<br />

kit, kit,<br />

includes converts<br />

items<br />

old old style style<br />

marked regulator<br />

* ... 03582 (-) Regulator kit, converts CPF-20 to CPF-80<br />

to new to new style, style, includes includes items items marked marked * ... * 03582 ... 03582 (-) (-) Regulator<br />

includes<br />

kit,<br />

items<br />

kit, converts<br />

marked CPF-20<br />

* .........................<br />

to to CPF-80<br />

22937<br />

(-) Conversion kit, converts old style CPF-80<br />

includes items items marked * * ......................... 22937 22937<br />

(-) Conversion to new style. kit, converts Includes old items style marked*, CPF-80 plus<br />

2<br />

7<br />

(-) (-) Conversion to cap, new cap style. kit,<br />

o-ring, kit, Includes converts and<br />

old<br />

handle items old style style marked*, strap.<br />

CPF-80 plus<br />

2<br />

7<br />

to cap, new The to new cap style. kit style. does o-ring, Includes not and include items handle items the strap. marked*, relief valve plus plus<br />

2 2<br />

7 7<br />

cap, The item cap, cap kit cap (4)or o-ring, does o-ring, gauge not and and include item handle handle (1) the strap. strap. relief valve<br />

The item Order The kit (4)or kit does separately does gauge not not include include item if needed..................... the (1) the relief relief valve valve 23477<br />

Order separately if needed..................... 23477<br />

5<br />

5<br />

5 5<br />

1<br />

1<br />

1 1<br />

item item (4)or (4)or gauge gauge item item (1) (1)<br />

Order Order separately if if needed..................... 23477 23477<br />

2 7<br />

2 7<br />

2 2 7 7<br />

6<br />

6<br />

6<br />

4<br />

4<br />

4<br />

6<br />

4<br />

3<br />

3<br />

3 3<br />

5<br />

5<br />

5<br />

5<br />

1<br />

1<br />

1<br />

1<br />

Figure 6<br />

Figure<br />

Figure Figure<br />

6<br />

6 6<br />

4<br />

4<br />

4 4<br />

6<br />

6<br />

6 6<br />

3<br />

3<br />

3<br />

Figure 7<br />

Figure Figure 7<br />

7<br />

32 “We stock the most complete line of Corrosion-<br />

© 2007 CLEMCO INDUSTRIES CORP ! www.clemcoindustries.com ! Manual No. 04143<br />

© 2007 © 2007 CLEMCO CLEMCO INDUSTRIES CORP CORP<br />

! ! ! www.clemcoindustries.com ! Manual !! Manual No. No. 04143 04143


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Bullard 88VX (Yellow Hood)<br />

<strong>Parts</strong> and Accessories for 88VX Series Airline Respirators<br />

88VX Series supplied-air respirators consist of four components: 1.) respirator helmet assembly with breathing tube,<br />

2.) cape, 3.) flow control device, and 4.) air supply hose. There are options for some components to fit customer<br />

specifications. All components must be present and properly assembled, including a Bullard air supply hose, to constitute<br />

a complete NIOSH approved respirator (Approval No. TC-19C-293, Type C and CE).<br />

CATALOG<br />

CATALOG<br />

NUMBER DESCRIPTION NUMBER DESCRIPTION<br />

Ordering Information<br />

16<br />

<strong>Parts</strong> for 88VX Series Respirators<br />

88VXTG<br />

88VXRT<br />

20NC<br />

88CK<br />

88VXAK<br />

88VXRAK<br />

BFW<br />

77GLT<br />

77LG<br />

G4613<br />

G7713<br />

88VXUGK<br />

4-point headband suspension with sizing posts<br />

and poly brow pad (25/pkg)<br />

4-point headband suspension with Flex-Gear<br />

ratchet sizing knob and poly brow pad<br />

(25/pkg)<br />

Elastic Chin Strap<br />

Breathing tube connector kit<br />

Oval door/Gasket/Latch Kit Assembly<br />

Rectangular door/Gasket/Latch Kit Assembly<br />

Box Front Adapter Kit, complete<br />

(for 88 and 88VX Series only)<br />

Tempered Glass Lens for BFW<br />

Box Front Lens Gasket<br />

88VXR Window Frame Gasket (rectangular)<br />

88VXR Window Frame Gasket (oval)<br />

88VX Upgrade Kit:<br />

Includes 88VXAK, 99PL, 88VXTG, 46VX<br />

Lenses and Mylar Covers<br />

Lenses for 88VX Series (oval)<br />

771B Inner Plastic Lens, .040” thick (25/pkg)<br />

771(.040) Outer Plastic Lens, .040” thick (200/bx)<br />

771(.020) Outer Plastic Lens, .020” thick (50/pkg)<br />

Lenses for 88VX Series (rectangular)<br />

461B Inner Plastic Lens, .040” thick (200/bx)<br />

461 Outer Plastic Lens, .040” thick (500/bx)<br />

461R Outer Plastic Lens, .015” thick (500/bx)<br />

771R(.015) Outer Plastic Lens, .015” thick (50/pkg)<br />

7714 Clear Mylar Lens Cover, Adhesive-Backed<br />

(25/pkg)<br />

88VXLC Clear Mylar Lens Cover, Perforated-Edges<br />

with pull tab (25/pkg)<br />

Capes<br />

46VX Tan Nylon Cape - 28” length<br />

13VX Tan Nylon Cape - 38” length<br />

21VX “Golden Gate” style - Tan Nylon Cape - 38”<br />

length<br />

21821 Tan Nylon Cape, Golden Gate Style - 38” length<br />

36VX<br />

36XLVX<br />

Hibernia Parka -Tan Nylon Parka<br />

with sleeves - 38” length<br />

Hibernia Parka - Tan Nylon Parka<br />

with sleeves - 38” length, extra-large<br />

Flow Control Devices (Includes Belt)<br />

Adjustable Flow<br />

EVX40 Breathing tube assembly - 1/4” Industrial<br />

Interchange (steel) quick-disconnect fitting<br />

AC100030 Air Conditioner - 1/4” Industrial Interchange<br />

(steel) quick-disconnect fitting<br />

Frigitron Air Conditioner - 1/2” Industrial Interchange<br />

2000 (steel) quick-disconnect fitting, (for use with<br />

Bullard EDP30 Free-Air pump)<br />

HC240030 Hot/Cold tube - 1/4” Industrial Interchange<br />

(steel) quick-disconnect fitting<br />

DC5040<br />

DUAL-COOL tube - 1/4” Industrial Interchange<br />

(steel) quick disconnect fitting. Order DUAL-<br />

COOL vest separately<br />

Constant Flow<br />

EVX30 Breathing tube assembly - 1/4” Industrial<br />

Interchange (steel) quick-disconnect fitting<br />

EVX35 Breathing tube assembly - 1/2” Industrial<br />

Interchange (steel) quick-disconnect fitting<br />

Dual-Cool Vest<br />

DC70ML DUAL-COOL vest. Size: M/L. Order DUAL-COOL<br />

tube separately.<br />

DC70XLXXL DUAL-COOL vest. Size: XL/XXL. Order DUAL-<br />

COOL<br />

tube separately.<br />

CH60 Connector hose for use with DUAL-COOL<br />

Replacement <strong>Parts</strong> for Breathing Tube<br />

Assemblies<br />

88VXBT Breathing tube only, with threaded hose<br />

connectors<br />

4612 Belt, nylon webbing<br />

F30 Constant flow control valve<br />

1/4” Industrial Interchange (steel)<br />

F35 Constant flow control valve,<br />

1/2” Industrial Interchange (steel)<br />

F40 Adjustable flow control valve,<br />

1/4” Industrial Interchange (steel)<br />

Air Supply Hose Kits<br />

V10 Series Hoses (3/8” I.D.) for use with breathing<br />

air compressors<br />

4696 25-foot Starter hose with 1/4”<br />

Industrial Interchange Q.D. coupler and male<br />

nipple<br />

46913 25-foot Starter hose with 1/4”<br />

Schrader Q.D. coupler<br />

46915 25-foot Starter hose with 1/4”<br />

Snap-Tite Q.D. coupler<br />

5454 25-foot Extension hose<br />

5457 50-foot Extension hose<br />

5458 100-foot Extension hose<br />

V20 Series Hoses (1/2” I.D.) for use with<br />

Free-Air Pumps<br />

V2050ST 50-foot Starter/Extension hose with 1/2”<br />

Industrial Interchange Q.D. coupler<br />

V20100ST 100-foot Starter/Extension hose with 1/2”<br />

Industrial Interchange Q.D. coupler<br />

V5 Series Coiled Hoses for use with breathing<br />

air compressors<br />

V52530 25’ (7.6 m) with 1/4” Industrial Interchange<br />

steel (Hansen compatible) fittings<br />

V55030 50’ (15.2 m) with 1/4” Industrial Interchange<br />

steel (Hansen compatible) fittings<br />

V52531 25’ (7.6 m) with 1/4” Schrader steel quickdisconnect<br />

fittings<br />

V55031 50’ (15.2 m) with 1/4” Schrader steel quickdisconnect<br />

fittings<br />

Control Equipment and Supplies in the Southwest.” 33


CLEMTEX<br />

88VX Series Airline Respirator<br />

User Manual<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Bullard Hood Continued…<br />

CATALOG<br />

CATALOG<br />

NUMBER DESCRIPTION NUMBER DESCRIPTION<br />

V52532 25’ (7.6m) with 1/4” Snap-Tite steel fittings<br />

V55032 50’ (15.2 m) with 1/4” Snap-Tite steel fittings<br />

V52533 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />

V55033 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />

V52533FF 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />

V55033FF 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />

V52533FS 25’ (7.6m) with 1/4” Snap-Tite brass fittings<br />

V55033FS 50’ (15.2 m) with 1/4” Snap-Tite brass fittings<br />

V52535BLACK 25’ (7.6 m) with 1/2” Industrial Interchange<br />

steel (Hansen compatible) fittings<br />

V55035BLACK 50’ (15.2 m) with 1/2” Industrial Interchange<br />

steel (Hansen compatible) fittings<br />

V5 Series Kink-Free Hoses<br />

* XXX is designation RED, GRN, BLK, YLW, BLU<br />

For use with Breathing Air Compressors<br />

Include 3/8” I.D. Nylon coiled hose with 1/4” female quickdisconnect<br />

coupler and 1/4” male quick-disconnect nipple.<br />

V5KF2530XXX 25’ (7.6 m) with 1/4” Industrial<br />

Interchange steel (Hansen<br />

compatible)<br />

fittings<br />

V5KF5030XXX 50’ (15.2 m) with 1/4” Industrial<br />

Interchange steel (Hansen<br />

compatible) fittings<br />

V5KF2531XXX 25’ (7.6 m) with 1/4” Schrader steel<br />

quick-disconnect fittings<br />

V5KF5031XXX 50’ (15.2 m) with 1/4” Schrader steel<br />

quick-disconnect fittings<br />

V5KF2532XXX 25’ (7.6m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF5032XXX 50’ (15.2 m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF2533XXX 25’ (7.6m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF5033XXX 50’ (15.2 m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF2533XXXFF 25’ (7.6m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF5033XXXFF 50’ (15.2 m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF2533XXXFS 25’ (7.6m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF5033XXXFS 50’ (15.2 m) with 1/4” Snap-Tite steel<br />

fittings<br />

V5KF2535XXX 25’ (7.6 m) with 1/2” Industrial<br />

Interchange steel (Hansen<br />

compatible) fittings<br />

V5KF5035XXX 50’ (15.2 m) with 1/2” Industrial<br />

Interchange steel (Hansen<br />

compatible) fittings<br />

Quick-Disconnect Nipples<br />

1/4” Industrial Interchange<br />

S9841 With 1/4” Female NPT<br />

V17 With 3/8” Female NPT<br />

1/4” Schrader<br />

S19432 With 1/4” Female NPT<br />

S19433 With 3/8” Female NPT<br />

1/4” Snap-Tite<br />

S19442 With 1/4” Female NPT<br />

S17651 With 3/8” Female NPT<br />

Quick-Disconnect Couplers<br />

(Shut-off Type)<br />

1/4” Industrial Interchange<br />

V14 With 1/4” Female NPT<br />

V15 With 3/8” Male NPT<br />

1/4” Schrader<br />

V18 With 1/4” Female NPT<br />

1/4” Snap-Tite<br />

V19 With 1/4” Female NPT<br />

Quick-Disconnect Hose Adapters<br />

V11<br />

V12<br />

V13<br />

Hose-to-hose, 3/8” hose to 3/8” hose<br />

Hose-to-pipe, 3/8” hose to 1/4” pipe<br />

Hose-to-pipe, 3/8” hose to 3/8” pipe<br />

13VX<br />

To order replacement parts, contact your local Bullard<br />

distributor or the Bullard Customer Service Department.<br />

Bullard<br />

1898 Safety Way<br />

Cynthiana, KY 41031-9303<br />

Toll Free: 877-BULLARD (285-5273)<br />

Phone: 859-234-6616<br />

Facsimile: 859-234-6858<br />

88VXBT<br />

21VX<br />

46VX<br />

AC1000<br />

Air Supply Hose<br />

5454, 5457, 5458,<br />

V2050ST, V20100ST<br />

88VXTG<br />

88VXRT<br />

MV2400<br />

HC2400<br />

88VXBT<br />

88VXBT<br />

Ordering Information<br />

V5 Coiled Hose<br />

20NC<br />

Frigitron 2000<br />

17<br />

34 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Bullard 88VX Continued…<br />

Other Available Flow Control Assemblies (Without Breathing Tube)<br />

CATALOG<br />

NUMBER<br />

DESCRIPTION<br />

Adjustable Flow<br />

F40B 1/4” Industrial Interchange (brass)<br />

F40S 1/4” Industrial Interchange (stainless steel)<br />

F41 1/4” Schrader<br />

F42 1/4” Snap-Tite (steel)<br />

F43 1/4” Snap-Tite (brass)<br />

F44 1/4” Snap-Tite (stainless steel)<br />

F47 1/4” Cejn<br />

F48 1/4” Bayonet<br />

lies (Without Breathing Tube)<br />

Constant Flow<br />

F30B 1/4” Industrial Interchange (brass)<br />

F30S 1/4” Industrial Interchange (stainless steel)<br />

F31 1/4” Schrader<br />

F32 1/4” Snap-Tite (steel)<br />

F33 1/4” Snap-Tite (brass)<br />

F34 1/4” Snap-Tite (stainless steel)<br />

F37 1/4” Cejn<br />

F38 1/4” Bayonet<br />

F35B 1/2” Industrial Interchange (brass)<br />

F35S 1/2” Industrial Interchange ALTERNATE HOOD (stainless ALTERNATE steel) CAPE<br />

TC# PROTECTION 1 MODEL ASSEMBLIES<br />

ASSEMBLIES<br />

Adjustable Climate Control Tubes<br />

Cold Only Hot/Cold Dual-Cool Coupling Type<br />

88VX SERIES<br />

HOODS<br />

88VX TM Series Airline Respirator<br />

User Manual<br />

AC100030B HC240030B DC5040B 1/4” Industrial Interchange (brass)<br />

AC100030S HC240030S DC5040S 1/4” Industrial Interchange (stainless steel)<br />

AC100031 HC240031 DC5041 1/4” Schrader<br />

AC100032 HC240032 DC5042 1/4” Snap-Tite (steel)<br />

19C-293 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X<br />

AC100033 HC240033 88VX Series Respirator DC5043 Replacement 1/4” Snap-Tite <strong>Parts</strong> (brass)<br />

AC100034 HC240034 DC5044 1/4” Snap-Tite (stainless steel)<br />

AC100037 HC240037 DC5047 1/4” Cejn<br />

AC100038 HC240038 DC5048 1/4” Bayonet<br />

X X X X X<br />

DC5040<br />

CH60<br />

1. Protection<br />

CF - Continuous Flow<br />

SA - Supplied Air<br />

upling Type<br />

4” Industrial Interchange (brass)<br />

4” Industrial Interchange (stainless steel)<br />

4” Schrader<br />

4” Snap-Tite (steel)<br />

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X<br />

4” Snap-Tite (brass)<br />

4” Snap-Tite (stainless steel)<br />

4” Cejn<br />

4” Bayonet<br />

h.<br />

tory<br />

with<br />

higher<br />

er’s<br />

ath or<br />

Ordering Information<br />

18<br />

2. Cautions and Limitations<br />

B. Not for use in atmospheres CH60 immediately dangerous to life or health.<br />

C. Do not exceed maximum use concentrations established by regulatory<br />

standards.<br />

F35<br />

D. Airline respirators can be used only when respirators are supplied with<br />

respirable air meeting the requirements of CGA G-7.1 Grade D or higher<br />

quality.<br />

4612<br />

E. Use only the pressure ranges and hose lengths specified in the User’s<br />

DC70ML<br />

instructions.<br />

DC70XLXXL<br />

EVX35<br />

J. Failure to properly use and maintain this product could result in death or<br />

serious injury.<br />

DC5040<br />

ACCESSORIES<br />

Breathing Tube Assembly Constant Airflow<br />

X X X X X X X X X X X X X X X X X X X X XKit X88VXAK<br />

X X X X X X X X X X X X<br />

X X X X X X X X X X X X X X<br />

771<br />

771B 7714<br />

88VXLC<br />

771R<br />

BCDEJMNO Kit 88VXRAK<br />

Control Equipment and Supplies in the Southwest.” 35<br />

771R<br />

88BFW<br />

88VXBT<br />

461B<br />

461 or<br />

461R<br />

4612<br />

88VXBT<br />

F40<br />

Breathing Tube Assembly Adjustable Airflow<br />

EVX40<br />

88R9<br />

Ordering Information<br />

19<br />

771<br />

771B


Outlet Connection 1" NPT (Fem.) 2 outlets 1 ⁄ 4" & 6 outlets 6 outlets 2 outlets<br />

3<br />

⁄ 8" NPT (Fem.) 3<br />

⁄ 8" NPT (Fem.) 3<br />

⁄ 8" NPT (Fem.) 1<br />

⁄ 4" (6 mm) BPT (Fem.)<br />

CLEMTEX<br />

Relief Valve – 125 psig (8.6 bar) 125 psig (8.6 bar) 125 psig (8.6 bar) 125 psig (8.6 bar)<br />

Bullard 41 Series Airline Filter<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Tank Diameter 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm) 5 1 ⁄ 2" (14 cm)<br />

Height 19" (48 cm) 23 1 ⁄ 2" (60 cm) 25 1 ⁄ 4" (64 cm) 22" (56 cm) 23 1 ⁄ 2" (60 cm)<br />

Weight 19 lb. (8.6 kg) 22 lb. (10 kg) 24 lb. (10.9 kg) 28 lb. (12.7 kg) 22 lb. (10 kg)<br />

*At maximum recommended pressure of 100 psig (6.9 bar)<br />

Ordering Information<br />

CATALOG<br />

CATALOG<br />

NUMBER DESCRIPTION NUMBER DESCRIPTION<br />

Specifications/Ordering Information<br />

Bullard Airline Filters<br />

41A<br />

41P2<br />

41P6<br />

41P6WM<br />

41P2E<br />

Single-outlet filter. Pressure gauge, relief<br />

valve, and pressure regulator not included<br />

2-outlet filter with pressure gauge, relief<br />

valve, pressure regulator, and hose adapter<br />

fitting<br />

6-outlet filter with pressure gauge, relief<br />

valve, pressure regulator, and hose adapter<br />

fitting<br />

6-outlet filter with wall-mount bracket,<br />

pressure gauge, relief valve, pressure<br />

regulator, and hose adapter fitting.<br />

2-outlet filter with pressure gauge, relief<br />

valve, pressure regulator, and hose adapter<br />

fitting, plus adapters suitable for European<br />

threaded connections<br />

Replacement <strong>Parts</strong><br />

41AF<br />

41P6UPK<br />

41P2M<br />

41PRV<br />

41RG<br />

41P2R<br />

41EAK<br />

41HK<br />

Replacement filter cartridge<br />

6-outlet manifold upgrade (includes<br />

manifold, regulator assembly, relief valve,<br />

and gauge) for 41P6<br />

2-outlet manifold assembly (includes<br />

manifold with regulator, relief valve and<br />

gauge) for 41P2 and 41P2E<br />

Pressure Relief Valve for 41P2, 41P2E,<br />

and 41P6/41P6WM airline filters. Set at<br />

125 psig (8.6 bar).<br />

Regulator Gauge for 41P2, 41P2E, and 41P6<br />

airline filters<br />

41P2 regulator and assembly (For use with<br />

flat top design only)<br />

European adapter kit for 41P2E containing<br />

(1) 1" (25 mm) x 3 ⁄ 4 " (19 mm) Pipe Reducing<br />

Bushing,<br />

(1) 3 ⁄ 8" (7 mm) x 1 ⁄ 4" (6 mm) Reducing<br />

Bushing and<br />

(2) 1 ⁄ 4" (6 mm) MPT British Thread Adapters.<br />

Handle kit, 41 Series (optional)<br />

4<br />

36 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

RPB Nova 2000 (Green Hood)<br />

RPB Radex Filter<br />

13<br />

Control Equipment and Supplies in the Southwest.” 37


)<br />

nd<br />

by<br />

the<br />

o.<br />

53<br />

57<br />

55<br />

56<br />

58<br />

59<br />

51<br />

61<br />

62<br />

54<br />

63<br />

65<br />

66<br />

31<br />

67<br />

68<br />

69<br />

70<br />

71<br />

87<br />

74<br />

(48)<br />

(47)<br />

(48)<br />

CLEMTEX<br />

4.4 Blast Nozzle. Inspect the blast nozzle regularly and<br />

replace it when worn out. The blast nozzle can be removed Page 3<br />

4.4 Blast Nozzle. Inspect the blast nozzle regularly and<br />

by<br />

replace<br />

loosening<br />

it when<br />

the thumb<br />

worn out.<br />

screw<br />

The<br />

on<br />

blast<br />

the blast<br />

nozzle<br />

head.<br />

can<br />

Never<br />

be removed<br />

tighten<br />

by<br />

the<br />

loosening<br />

thumb screw<br />

the thumb<br />

more than<br />

screw<br />

finger<br />

on the<br />

tight.<br />

blast head. Never tighten the<br />

thumb 4.4 screw Blast more Nozzle. than finger Inspect tight. the blast nozzle regularly and<br />

replace it when worn (44) out. The blast nozzle can be removed by<br />

5.0 loosening ATTACHMENTS the thumb screw on (FIGURE the blast 5). head. Never tighten the<br />

(42,43)<br />

5.0 thumb screw ATTACHMENTS more than finger (FIGURE tight. 5).<br />

Item Description<br />

Stock No.<br />

Item Attachment Description set (includes (45) all items listed below) Stock .... 00753 No.<br />

Master 5.0 adaptor ATTACHMENTS<br />

Attachment set (includes (must (22 Complete be all purchased Bag)<br />

(FIGURE with 5).<br />

items listed below) any of .... 00753<br />

Master the four adaptor adaptors (must listed be (30) purchased below) ........................... with any of 00757<br />

Edge Item<br />

the four attachment Description(outside corners)<br />

(26)<br />

adaptors listed below) ........................... ....................... Stock<br />

00757 00755 No.<br />

(27)<br />

Edge<br />

Serrated Attachment<br />

attachment<br />

attachment set (includes<br />

(outside<br />

(rough<br />

corners)<br />

all surfaces) items (28) .......................<br />

listed ................... below) 00755<br />

00756 00753<br />

Serrated Angle Master attachment adaptor<br />

attachment<br />

(must (inside (rough<br />

be corners) purchased<br />

surfaces) ......................... with any of<br />

00756 00758<br />

Angle<br />

Flat the (16) lip<br />

attachment<br />

four attachment adaptors (29)<br />

(inside<br />

(smooth listed<br />

corners)<br />

below) surfaces)<br />

.........................<br />

........................... 00759<br />

(31)<br />

(34) 00758<br />

00757<br />

Flat<br />

Edge<br />

(6) lip attachment<br />

attachment<br />

(smooth<br />

(outside<br />

surfaces)<br />

corners) ....................... (33)<br />

................... 00759<br />

00755<br />

(32)<br />

5.1 Serrated Replacement attachment (rough <strong>Parts</strong> (figure surfaces) 5). ................... (36) 00756<br />

Angle<br />

5.1<br />

(11) attachment (inside corners) ......................... (35) 00758<br />

Replacement <strong>Parts</strong> (figure 5).<br />

Replacement (-) Flat Educt-O-Matic lip attachment <strong>Parts</strong> (smooth complete surfaces) ................................ (37) 00751 00759<br />

(-)<br />

1. (18)<br />

(40)<br />

Educt-O-Matic<br />

Blast head Adaptor ......................................................<br />

complete Boots ................................ 00751<br />

00761<br />

1.<br />

5.1 2. (19) Blast<br />

Standard (17) Replacement<br />

head<br />

adaptor<br />

......................................................<br />

........................................... <strong>Parts</strong> (figure (39) 5).<br />

(38)<br />

00761<br />

00762<br />

2.<br />

3.<br />

Standard<br />

Nozzle, 3 /<br />

adaptor 8<br />

", tungsten<br />

...........................................<br />

carbide ........................<br />

(41)<br />

00762<br />

00754<br />

(20)<br />

3. (-) 4.<br />

Nozzle,<br />

Nozzle, Educt-O-Matic<br />

Master 3 / 8<br />

", steel............................................ 00763<br />

5. jet / Adaptor<br />

.......................................................... 8<br />

", tungsten complete carbide ........................ 00754 00751<br />

4.<br />

1.<br />

Nozzle,<br />

Blast head 00765<br />

6. Jet gasket,.675 / 8<br />

", steel............................................ 00763<br />

00761<br />

5. 2. Blast Standard jet .......................................................... adaptor O.D. x .475 I.D. 00765<br />

00766<br />

6.<br />

7.<br />

Jet<br />

Thumb<br />

gasket,.675<br />

screw, 1 Level<br />

...........................................<br />

Surface<br />

00762<br />

Inside Corners<br />

3. Nozzle, 3 / 8<br />

", tungsten<br />

O.D.<br />

/ 4<br />

" NC<br />

x .475<br />

x carbide 1" .............................<br />

I.D. .................... 00766<br />

03131 00754<br />

7.<br />

8. 4. Thumb<br />

Blast Nozzle, head<br />

screw, / nipple, 3 8<br />

", steel............................................ / 8<br />

" x 4" 00767<br />

9. Swivel connector............................................ / 4<br />

" NC x 1" 03131 00763<br />

(21)<br />

8.<br />

5.<br />

Blast<br />

Blast<br />

head<br />

jet ..........................................................<br />

nipple,<br />

00768<br />

10. O-ring ............................................................. / 8<br />

" x 4" ............................. 00767<br />

00765<br />

9. 6. Swivel Jet gasket,.675 connector............................................ O.D. x .475 I.D. 00768<br />

00769 00766<br />

Rough Surfaces Outside Corners<br />

10.<br />

11. 7.<br />

O-ring<br />

Main Thumb body<br />

.............................................................<br />

screw, ...................................................... / 4<br />

" NC x 1" 00769<br />

00770 03131<br />

11.<br />

12. 8. Main<br />

Abrasive Blast body head hose<br />

...................................................... nipple, ................................................ / 8<br />

" x 4" Figure 00770<br />

00771 00767 5<br />

Educt-O-Matic 12.<br />

13. 9. Abrasive<br />

Thumb Swivel screw,10-24 connector............................................ hose Attachments ................................................<br />

x 1 / and 2<br />

" Replacement <strong>Parts</strong> 00771<br />

03887 00768<br />

13.<br />

14. 10. Thumb<br />

Ferrule............................................................ O-ring screw,10-24 ............................................................. x 1 /<br />

00774<br />

2<br />

" 03887 00769<br />

14. 11. Ferrule............................................................ Main body ...................................................... 00774 00770<br />

15. 12. Air Abrasive hose assy hose (includes ................................................ ferrule) 00775 00771<br />

16. 13. Suction Thumb jet screw,10-24 ...................................................... x 1 / 2<br />

" 00776 03887<br />

17. 14. Baffle Ferrule............................................................ assembly 00778 00774<br />

18. Baffle (plastic only) ................................ See 00778<br />

19. Screen.................................................... See 00778<br />

20. Screen gasket ........................................ See 00778<br />

21. Abrasive container ......................................... 00814 (24)<br />

22. Dust bag......................................................... 00785<br />

(13)<br />

23. Exhaust tube includes wire form ................... 00784<br />

24. Valve body ..................................................... (14) (15) 00789 (25)<br />

25. O-ring ............................................................. 00786<br />

(46)<br />

26. Valve bushing ................................................ (10)<br />

00792<br />

(8)<br />

27. Valve bushing gasket .................................... 00793<br />

28. O-ring ............................................................. 00794<br />

29. Washer........................................................... 00795<br />

30. Retaining ring ................................................. 00796<br />

31. Spring, 1 1/2" long ......................................... 00797<br />

32. Valve stem (7)<br />

(1)<br />

..................................................... 00798<br />

33. Washer, 13/16" O.D. x 1/8" ........................... 00799<br />

(6)<br />

34. Washer, brass, .80 O.D. x 1/8" ...................... 00800<br />

(5)<br />

35. Hex nut, 10-32 ............................................... 03885<br />

36. Washer, brass, 9/16" O.D. (3, 4) x 3/64" ................ (12) 00802<br />

37. Spring, 1-1/4" long ......................................... 00803<br />

38. Washer, 9/16" O.D. x 5/32" (2) ........................... 00804<br />

39. Eyelet, brass .................................................. (47) 00805<br />

40. Washer, brass, 1/2" O.D. x 1/32"................... 00806<br />

41. Retaining ring ................................................. 00807<br />

42. Nipple and grip assy. ..................................... (48) 00810<br />

43. Pipe nipple, aluminum, 6" long ...................... 00808<br />

44. Molded handle grip ........................................ 00812<br />

45. Valve handle/yoke assy. ................................ 00811<br />

46. Swivel nut/insert assy. ................................... 00815<br />

Educt-O-Matic<br />

Rough Surfaces<br />

Outside Corners<br />

Rough Surfaces Outside Corners Figure 5<br />

Educt-O-Matic (21) Attachments and Replacement Figure <strong>Parts</strong> 5<br />

Educt-O-Matic Attachments Rough Surfaces and Replacement <strong>Parts</strong><br />

Outside Houston Corners Office<br />

248 McCarty Dr.<br />

Figure 5<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

15. Air hose assy (includes ferrule) ..................... 00775<br />

Educt-O-Matic 16. Suction jet Attachments ...................................................... and Replacement <strong>Parts</strong><br />

15. Air hose assy (includes ferrule) 00775 00776<br />

16. 17. Suction Baffle assembly jet ...................................................... 00776 00778<br />

17. 18. Baffle Baffle assembly (plastic only) ............................................. See 00778 00778<br />

18. 19. 15.<br />

Baffle Screen.................................................... Air hose<br />

(plastic<br />

assy<br />

only)<br />

(includes ferrule) .....................<br />

See See 00778 00778 00775<br />

19. 20. 16.<br />

Screen.................................................... Suction gasket jet ...................................................... See See 00778 00778 00776<br />

20. 21. 17.<br />

Screen Abrasive Baffle<br />

gasket<br />

assembly container ........................................<br />

............................................. See 00778 00814 00778<br />

21. 22. 18.<br />

Abrasive Dust Baffle bag......................................................... (plastic<br />

container<br />

only) See<br />

00814 00785 00778<br />

22. 23. 19.<br />

Dust Exhaust Screen....................................................<br />

bag......................................................... tube includes wire form See<br />

00785 00784 00778<br />

23. 24. 20.<br />

Exhaust Valve Screen body tube<br />

gasket ..................................................... includes wire form See<br />

00784 00789 00778<br />

24. 25. 21.<br />

Valve O-ring Abrasive<br />

body ............................................................. container 00789 00786 00814<br />

25. 26. 22.<br />

O-ring Valve Dust<br />

.............................................................<br />

bag......................................................... bushing 00786 00792 00785<br />

26. 27. 23.<br />

Valve Valve Exhaust<br />

bushing bushing tube<br />

................................................<br />

includes gasket .................................... wire form 00792 00793 00784<br />

27.<br />

28. 24.<br />

Valve<br />

O-ring Valve<br />

bushing<br />

............................................................. body gasket .................................... 00793<br />

00794 00789<br />

28. 29. 25.<br />

O-ring Washer........................................................... O-ring<br />

.............................................................<br />

.............................................................<br />

00794 00795 00786<br />

29.<br />

30. 26.<br />

Washer...........................................................<br />

Retaining Valve bushing ring ................................................. 00795<br />

00796 00792<br />

30. 31. 27.<br />

Retaining Spring, Valve bushing 1 ring 1/2" ................................................. long gasket ......................................... 00796 00797 00793<br />

31.<br />

32. 28.<br />

Spring,<br />

Valve O-ring stem<br />

1<br />

.............................................................<br />

1/2" long ......................................... 00797<br />

00798 00794<br />

32.<br />

33. 29.<br />

Valve<br />

Washer, Washer...........................................................<br />

stem<br />

13/16"<br />

.....................................................<br />

O.D. x 1/8" 00798<br />

00799 00795<br />

33.<br />

34. 30.<br />

Washer,<br />

Washer, Retaining<br />

13/16"<br />

brass, ring .................................................<br />

O.D.<br />

.80 O.D.<br />

x 1/8"<br />

x 1/8"<br />

........................... 00799<br />

00800 00796<br />

34.<br />

35. 31.<br />

Washer,<br />

Hex Spring, nut,<br />

brass,<br />

110-32 1/2"<br />

.80<br />

long ...............................................<br />

O.D. x 1/8" ...................... 00800<br />

03885 00797<br />

35.<br />

36. 32.<br />

Hex<br />

Washer, Valve<br />

nut,<br />

stem<br />

10-32<br />

brass, .....................................................<br />

...............................................<br />

9/16" O.D. x 3/64" 03885<br />

00802 00798<br />

36.<br />

37. 33. Washer,<br />

Spring, Washer, 1-1/4"<br />

brass, 13/16" long<br />

9/16" O.D. .........................................<br />

O.D. x 1/8" 3/64" ................ 00802<br />

00803 00799<br />

37.<br />

38. 34.<br />

Spring, Washer,<br />

1-1/4"<br />

9/16" brass,<br />

long<br />

O.D. .80<br />

.........................................<br />

x O.D. 5/32" x 1/8" ........................... 00803<br />

00804 00800<br />

38.<br />

39. 35. Washer,<br />

Eyelet, Hex nut, brass<br />

9/16" 10-32 ..................................................<br />

O.D. x 5/32" ........................... 00804<br />

00805 03885<br />

39.<br />

40. 36.<br />

Eyelet, Washer,<br />

brass brass,<br />

..................................................<br />

1/2" 9/16" O.D. O.D. x 1/32"................... x 3/64" 00805<br />

00806 00802<br />

40.<br />

41. 37. Washer,<br />

Retaining Spring, brass, 1-1/4" ring .................................................<br />

1/2" long O.D. x 1/32"................... 00806<br />

00807 00803<br />

41.<br />

42. 38.<br />

Retaining<br />

Nipple Washer, and<br />

ring<br />

9/16" grip<br />

.................................................<br />

O.D. assy. x ..................................... 5/32" 00807<br />

00810 00804<br />

42.<br />

43. 39. Nipple<br />

Pipe Eyelet, nipple,<br />

and brass grip<br />

aluminum, .................................................. assy. 6" long 00810<br />

00808 00805<br />

43.<br />

44. 40.<br />

Pipe<br />

Molded Washer,<br />

nipple,<br />

handle brass,<br />

aluminum,<br />

grip 1/2" ........................................ O.D.<br />

6" long<br />

x 1/32"...................<br />

...................... 00808<br />

00812 00806<br />

44.<br />

45. 41. Molded<br />

Valve Retaining handle/yoke<br />

handle ring grip ................................................. assy. 00812<br />

00811 00807<br />

45.<br />

46. 42.<br />

Valve<br />

Swivel Nipple<br />

handle/yoke<br />

nut/insert and grip assy. assy.<br />

..................................... ................................ 00811<br />

00815 00810<br />

46.<br />

47. 43. Swivel<br />

Container Pipe nipple, nut/insert<br />

latch aluminum, hook<br />

assy.<br />

......................................<br />

................................... 6" long 00815<br />

00782 00808<br />

47.<br />

48. 44. Container<br />

Container Molded handle latch<br />

latch<br />

hook<br />

............................................... grip ...................................... 00782<br />

00781 00812<br />

48.<br />

49. 45. Container<br />

Exhaust Valve handle/yoke tube<br />

latch<br />

gasket<br />

............................................... assy. (not ................................ shown) 00781<br />

00846 00811<br />

49. 46. Exhaust Swivel nut/insert tube gasket assy. (not................................... shown) 00846 00815<br />

47. Container latch hook ...................................... 00782<br />

48. Container latch ............................................... 00781<br />

49. Exhaust tube gasket (not shown) .................. Page 3 00846<br />

38 4.4 Blast Nozzle. Inspect the blast nozzle regularly “We and stock 15. Air the hose assy most (includes complete ferrule) ..................... line 00775 of Corrosion-<br />

47. Container latch hook ...................................... 00782<br />

48. Container latch ............................................... 00781<br />

49. Exhaust tube gasket (not shown) .................. 00846<br />

replace it when worn out. The blast nozzle can be removed by<br />

loosening the thumb screw on the blast head. Never tighten the<br />

thumb screw more than finger tight.<br />

(9)<br />

(48)<br />

(23)<br />

(16)<br />

(6)<br />

(11)<br />

(21)<br />

(18)<br />

(19)<br />

(20)<br />

(17)<br />

Master Adaptor<br />

(44)<br />

(45)<br />

(42,43)<br />

(22 Complete Bag)<br />

(29)<br />

(31)<br />

(32)<br />

Adaptor Boots<br />

(30)<br />

(26)<br />

(27)<br />

(28)<br />

Level Surface<br />

Rough Surfaces<br />

(34)<br />

(33)<br />

(36)<br />

(35)<br />

(37)<br />

(40)<br />

(39) (38)<br />

(41)<br />

Inside Corners<br />

Outside Corners<br />

Figure 5<br />

Educt-O-Matic Attachments and Replacement <strong>Parts</strong><br />

16. Suction jet ...................................................... 00776<br />

17. Baffle assembly ............................................. 00778<br />

18. Baffle (plastic only) ................................ See 00778


Corpus Christi Branch SERVICE Dallas BULLETIN<br />

Branch<br />

Ref. No. 4<br />

Optional 303 S/S Tip Needle<br />

4750 Westway<br />

4770 Gretna<br />

Ref. No. 5<br />

Ref. No. 11<br />

1-800-CLEMTEX P.O. Box 5036<br />

Dallas, TX 75207<br />

Corrosion Sprayhead<br />

U.H.M.W. Poly.<br />

Fluid Tip<br />

Control<br />

Fluid Needle<br />

SB-2-301-S<br />

Assy.<br />

Corpus Christi, TX 78465-5036 (214) 631-0584<br />

No. on Tip 5 Ref. No. 39<br />

SB-2-301-S<br />

www.clemtex.com SERVICE BULLETIN<br />

(361) 882-8282<br />

Replaces Fax (214) SB-2-301-R 631-5824 Equipment and Supplies<br />

AV-2115-AC CHART ———— 3<br />

MBC-496-C<br />

Fax (361) 882-6029<br />

1-800-BLAST 97<br />

SB-2-301-S<br />

AV-2115-D Fluid Tips P-MBC-430-D and Needles MBC-496-DEX AV-4915-D MBC-4397-D<br />

Replaces SB-2-301-R Repair Kit KK-4058-1AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />

Ref. No. 4<br />

Optional 303 S/S Tip Needle<br />

Ref. No. 5<br />

Ref. No. 11<br />

AV-2115-EX P-MBC-430-EX Sprayhead MBC-496-DEX<br />

U.H.M.W. Poly.<br />

Fluid Tip<br />

Fluid Needle<br />

Assy.<br />

No. on Tip 5 Ref. No. 39<br />

Repair Kit KK-4058-1 Paint AV-2115-FF Guns P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />

-510 SPRAY GUN<br />

AV-2115-AC<br />

AV-2115-FX P-MBC-430-FX ———— MBC-496-C<br />

MBC-444-FX<br />

AV-2115-D P-MBC-430-D MBC-496-DEX AV-4915-D MBC-4397-D<br />

Note<br />

CHART 1 Devilbiss MBC-510<br />

AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />

UN<br />

en replacing the fluid tip or fluid Nozzle Combinations<br />

AV-2115-EX (See P-MBC-430-EX image on MBC-496-DEX next page)<br />

dle, replace CHART both at 1the same time. Air Cap Sizes Fluid Tip and Needle Sizes Order PARTS LIST AV-2115-FF P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />

ng worn parts can cause fluid Order From From Chart 3<br />

AV-2115-FX P-MBC-430-FX MBC-444-FX<br />

fluid Nozzle Combinations<br />

Ref. Replacement Individual<br />

kage. For thinner, less viscous Chart 2<br />

No. Part No. Description <strong>Parts</strong> Required<br />

terials ime. a lapped Air Cap tip Sizes and needle Fluid Tip set and Needle Sizes Order<br />

AC D E EX FF FX<br />

ecommended. fluid Order See From Chart From 3. Also, Chart 3<br />

1 See Chart 2 Air Cap/Retaining Ring 1<br />

24 P P P<br />

cous lace the needle Chart 2 packing at this<br />

2 MBC-368 PARTS LIST Retaining Ring for Ref. No. 3 & 4 1<br />

30 P S P P<br />

e e. set Lightly lubricate the AC threads D E EX FF FX<br />

3 See Chart<br />

58 P/S S P P<br />

Ref. 2 Replacement Air Cap Less Retaining Ring Individual 1<br />

he lso,<br />

4 See Chart No. 3 Part No. Sprayhead Description Assembly <strong>Parts</strong> 1 Required<br />

fluid tip 24 before reassembling. P P 62HD P P<br />

que this<br />

5 See Chart 3 Fluid Tip 1<br />

to 20-25 30 ft. lbs. Do not over P S 64HD P P<br />

P<br />

1 See Chart 2 Air Cap/Retaining Ring 1<br />

•6 AV-1-K5 Gasket Kit (Kit of 5) 1<br />

eads ten the fluid 58 tip.<br />

P/S S P P<br />

2 MBC-368 Retaining Ring for Ref. No. 3 & 4 1<br />

69HD<br />

P<br />

7 MBC-1225<br />

ling.<br />

3 See Chart<br />

Baffle<br />

2 Air Cap Less Retaining Ring<br />

1<br />

1<br />

62HD P<br />

80 S<br />

8 P-MBC-402 4 See Chart Sprayhead 3 Sprayhead Body Assembly 1 1<br />

over 64HD<br />

P 704 P P<br />

•9 A-23-K10 5 See Chart Packing 3 Kit Fluid (Kit Tip of 10) 1 1<br />

69HD<br />

P<br />

765 P P P<br />

10 MB-19-K5 •6 AV-1-K5 Packing Nut Gasket Kit (Kit (Kit of of 5) 5) 1 1<br />

prevent damage 80 to the fluid tip (5) S 777 P P<br />

11 See Chart 7 3 MBC-1225 Fluid Needle Baffle 1 1<br />

uid needle 704 (11), be sure to either P 797 P<br />

P P<br />

• 12 JGA-14-K25 8 P-MBC-402 Snap ring Sprayhead Kit (Kit of Body 25) 1 1<br />

pull the trigger 765 and hold while P 9000 P P<br />

S<br />

• 13 JGA-15-K25<br />

•9 A-23-K10<br />

Washer Kit<br />

Packing<br />

(Kit of<br />

Kit<br />

25)<br />

(Kit of 10)<br />

1<br />

1<br />

10 MB-19-K5 Packing Nut Kit (Kit of 5) 1<br />

ip tening (5) or loosening 777 the fluid tip P P<br />

• 14 JGS-26-K25 U-Cup Kit (Kit of 25) 1<br />

11 See Chart 3 Fluid Needle 1<br />

2) ither remove fluid 797 needle adjusting<br />

• 15 JGS-431-K25<br />

P P P<br />

• 12 JGA-14-K25<br />

Air Valve<br />

Snap<br />

Kit (Kit<br />

ring<br />

of<br />

Kit<br />

25)<br />

(Kit of 25)<br />

1<br />

1<br />

- Pressure Feed Combination<br />

ew hile (32) to relieve 9000 spring pressure<br />

• 16 MBD-12-K25<br />

S<br />

• 13 JGA-15-K25 Spring Kit Washer (Kit of Kit 25) (Kit of 25) 1 1<br />

S - Suction Feed Combination<br />

d inst tip<br />

• 17 JGS-72-K10 • 14 JGS-26-K25 Gasket Kit U-Cup (Kit of Kit 10) (Kit of 25) 1 1<br />

needle collar.<br />

18 JGS-449-1 • 15 JGS-431-K25 Valve Assembly Air Valve Kit (Kit of 25) 1 1<br />

ting<br />

P - Pressure Feed Combination<br />

• 19 MBC-1226-K10 • 16 MBD-12-K25 Gasket Kit Spring (Kit of Kit 10) (Kit of 25) 1 1<br />

sure GUN LUBRICATION S - Suction Feed Combination<br />

20 MBC-67 • 17 JGS-72-K10 Locking Bolt Gasket Kit (Kit of 10) 1 1<br />

21 MBC-498-1<br />

18 JGS-449-1<br />

Fan Adjustment<br />

Valve Assembly<br />

Valve 1<br />

1<br />

pply two drops of •SSL-10 spray gun<br />

• 19 MBC-1226-K10 Gasket Kit (Kit of 10) 1<br />

CHART 2<br />

22 --- Washer 1<br />

20 MBC-67 Locking Bolt 1<br />

e Accessories) at trigger bearing stud<br />

• 23 --- 21 MBC-498-1 Packing Fan Adjustment Valve 1 1<br />

d the stem of the air valve (15) where Air Caps<br />

24 --- 22 --- Packing Nut Washer 1 1<br />

s ay the gun air valve CHART assembly. 2 The shank No. on Ref. Nos. (1) Ref. No. (3) 25 --- • 23 --- Knob Packing 1 1<br />

fluid ng stud needle (11) where it enters the Cap Air Cap Air Cap<br />

• 26 --- 24 --- Screw Packing Nut 1 1<br />

) where Air Caps<br />

Order with Ring Less Ring<br />

g nut (10) should also be oiled. The<br />

27 MBC-415 25 --- Cylinder Knob Assembly 1 1<br />

edle shank packing No. (9) on should be Ref. kept Nos. soft (1) Ref.<br />

24<br />

No. (3)<br />

AV-40-24 • 28 CV-5-K5 • 26 --- Gasket Kit Screw (Kit of 5) 1 1<br />

iable ers the by periodic Cap lubrication. Air Cap Make Air 30 Cap MB-4039-30<br />

29 ---<br />

27 MBC-415<br />

Cylinder<br />

Cylinder Assembly<br />

1<br />

1<br />

• 28 CV-5-K5 Gasket Kit (Kit of 5) 1<br />

Order with Ring Less 58 Ring AV-439-58<br />

30 MBC-33 Plunger 1<br />

e d. sprayhead The (8) and retaining ring (1<br />

29 --- Cylinder 1<br />

24 62HD AV-40-24 MB-4039-62HD<br />

• 31 MBC-29-K5 Spring (Kit of 5) 1<br />

reads pt soft are clean and free of foreign<br />

30 MBC-33 Plunger 1<br />

30 MB-4039-30<br />

64HD<br />

MB-4039-64HD<br />

32 MBC-39 • 31 MBC-29-K5 Screw Spring (Kit of 5) 1 1<br />

al. Make Before assembling retaining ring<br />

58 AV-439-58<br />

69HD<br />

MB-4039-69HD<br />

33 P-MB-51 32 MBC-39 Air Inlet Adapter Screw 1/4" NPS 1 1<br />

yhead, ring (1 clean the 62HD threads thoroughly,<br />

MB-4039-62HD<br />

80 MB-4039-80<br />

34 --- 33 P-MB-51 Trigger Bearing Air Inlet Stud Adapter 1/4" NPS 1 1<br />

dd foreign two drops 64HD of SSL-10 MB-4039-64HD spray gun 704 AV-1239-704 •35 --- 34 --- Screw Trigger Bearing Stud 1 1<br />

ng threads. ring The 69HD fluid needle MB-4039-69HD spring (31) 765 AV-1239-765 36 JGS-478 •35 --- Stud and Screw Kit 1 1<br />

36 JGS-478 Stud and Screw Kit 1<br />

ughly, valve spring (16) 80 should MB-4039-80 be coated 777 31767-777<br />

(3 studs, 5 screws in kit)<br />

(3 studs, 5 screws in kit)<br />

ay very gun light grease, 704 making sure that AV-1239-704 797 AV-1239-797 37 JGS-477-1 Trigger, Stud and Screw Kit 1<br />

37 JGS-477-1 Trigger, Stud and Screw Kit 1<br />

ing cess (31) grease will 765 not clog the air pas- AV-1239-765 9000 AV-440-9000<br />

SB-2-301-S Page (Kit 3includes (Kit includes 1 each) 1 each)<br />

coated For best results, 777 lubricate the points 31767-777<br />

#38 P-MBC-428-3 #38 P-MBC-428-3 Spray gun Spray less gun spray less head spray head 1 1<br />

ed, re that daily. CHART 797 3<br />

AV-1239-797<br />

• A quantity • of A quantity necessary of necessary parts is included parts is included repair in kit repair KK-4058-1 kit KK-4058-1 for for<br />

air paspoints<br />

Safety Data Fluid Sheet Tips available and Needles from<br />

nience. nience.<br />

9000 AV-440-9000<br />

complete gun complete repair gun and repair should and be should kept be on kept hand on for hand service for service conve-<br />

conve-<br />

ial<br />

iss upon request.<br />

Ref. No. 4<br />

Optional 303 S/S Tip # Needle # Ref. No. 38 includes Ref. Nos. 12-37.<br />

Ref. No. 38 includes Ref. Nos. 12-37.<br />

Ref. No. 5<br />

Ref. No. 11<br />

Sprayhead<br />

U.H.M.W. Poly.<br />

Suffixes -K5 and -K10 designates kits of multiple parts.<br />

le igger from PointsFluid Tip<br />

Fluid Needle<br />

Suffixes -K5 Example: and -K10 AV-1-K5 designates is a kit kits of 5 of gaskets. multiple parts.<br />

Assy.<br />

cking<br />

No. on Tip 5 Ref. No. Example: 39 AV-1-K5 is a kit of 5 gaskets.<br />

justing Valves AV-2115-AC A ———— MBC-496-C<br />

reads<br />

D<br />

AV-2115-D P-MBC-430-D MBC-496-DEX AV-4915-D MBC-4397-D<br />

D<br />

AV-2115-E P-MBC-430-E MBC-444-E AV-4915-E MBC-4397-E<br />

AV-2115-EX P-MBC-430-EX MBC-496-DEX<br />

AV-2115-FF P-MBC-430-FF MBC-444-FF AV-4915-FF MBC-4397-FF<br />

AV-2115-FXB<br />

P-MBC-430-FX MBC-444-FX<br />

CHART 3<br />

Fluid Tips and Needles<br />

A<br />

PARTS LIST<br />

Control Equipment and Supplies in the Southwest.” 39<br />

Ref. Replacement Individual<br />

No. Part No. Description <strong>Parts</strong> Required


Page 4<br />

CLEMTEX<br />

SB-2-301-R<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

MBC-510 continued…<br />

4<br />

2<br />

3<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

1<br />

Torque to<br />

20-25 ft.. lbs.<br />

19<br />

20<br />

23 22<br />

24<br />

25 26<br />

21<br />

12<br />

13<br />

14<br />

15 16<br />

17<br />

* 33<br />

28<br />

29<br />

30<br />

27<br />

31<br />

32<br />

18<br />

36<br />

34<br />

35<br />

37<br />

*Apply thread sealant (i.e. Loctite 242, blue or equal)<br />

40 “We stock on threads. the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

CHART 1<br />

Air Cap<br />

Sizes<br />

Order<br />

From<br />

Chart 2<br />

NOZZLE COMBINATIONS<br />

AC D E EE EX FF FX FW GX<br />

Tip<br />

Orifice<br />

in./ .110 .080 .070 .070 .070 .055 .042 .063 .034<br />

mm 2.8 2.2 1.8 1.8 1.8 1.4 1.1 1.6 .9<br />

24 P P P<br />

30 P S S S S<br />

58 S P P P<br />

62HD P<br />

64HD P<br />

67HD<br />

P<br />

69HD P<br />

80 S S S S<br />

704 P P P<br />

765 P P P<br />

777 P P<br />

797 P P<br />

9000 S S S S<br />

P = Pressure Feed Combination<br />

S = Suction Feed Combinations<br />

CHART 3<br />

Fluid Tip and Needle Size<br />

Order From Chart 3<br />

Devilbiss JGA-510<br />

FLUID TIPS AND NEEDLES<br />

Tip Orifice If this is *Ref. No. 5 Ref. No. 33 **Ref. No. 36<br />

Size No. on tip Fluid Tip & Fluid Needle Matched Tip &<br />

In. / (mm) order ➞ Gasket (No. on needle) Needle Set<br />

400 GR. S.S. TIPS & 303 GR. S.S. NEEDLES<br />

.110 (2.8) AV-2115-AC AV-650-AC JGA-402-C JGA-4040-AC<br />

.086 (2.2) AV-2115-D AV-650-D JGA-402-DEX JGA-4040-D<br />

.070 (1.8) AV-2115-E AV-650-E JGA-402-E JGA-4040-E<br />

.070 (1.8) AV-2115-EX AV-650-EX JGA-402-DEX JGA-4040-EX<br />

.055 (1.4) AV-2115-FF AV-650-FF JGA-402-FF JGA-4040-FF<br />

.042 (1.1) AV-2115-FX AV-650-FX JGA-402-FX JGA-4040-FX<br />

.063 (1.6) AV-2115-FW AV-650-FW JGA-402-FF JGA-4040-FW<br />

.034 (.9) AV-2115-GX - - - - - - JGA-4040-GX<br />

OPTIONAL 300 GR. S.S. W/ U.H.M.W. POLYETHYLENE NEEDLE SEAT<br />

.086 (2.2) AV-4915-D - - - - - - JGA-4056-D<br />

.070 (1.8) AV-4915-E - - - - - - JGA-4056-E<br />

.055 (1.4) AV-4915-FF - - - - - - JGA-4056-FF<br />

.042 (1.1) AV-4915-FX - - - - - - JGA-4056-FX<br />

.028 (.8) AV-4915-G - - - - - - JGA-4056-G<br />

OPTIONAL CARBOLOY TIPS & NEEDLES<br />

.086 (2.2) AV-1415-D AV-617-D JGA-409-D - - -<br />

.070 (1.8) AV-1415-EE AV-617-EE JGA-409-DEEE - - -<br />

.055 (1.4) AV-1415-FF AV-617-FF JGA-409-FF - - -<br />

* AV-1 copper gasket included — DO NOT use with JGA-510 gun<br />

** Matched tip & needle sets are recommended to assure leak-free operation<br />

CHART 2<br />

AIR CAPS<br />

No. on Ref. No. (1) Ref. No. (3)<br />

Cap Air Cap Air Cap Less Ring*<br />

Order➞<br />

With Ring<br />

24 AV-40-24<br />

30 MB-4039-30<br />

58 AV-439-58<br />

62HD MB-4039-62HD<br />

64HD MB-4039-64HD<br />

67HD MB-4039-67HD<br />

69HD MB-4039-69HD<br />

80 MB-4039-80<br />

704 AV-1239-704<br />

765 AV-1239-765<br />

777 31767-777<br />

797 AV-1239-797<br />

9000 AV-440-9000<br />

(continued on next page)<br />

SB-2-252-K Page 3<br />

*MBC-368 Retaining Ring<br />

(sold separately) is required<br />

to mount Air Cap to Gun.<br />

Control Equipment and Supplies in the Southwest.” 41


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Page 4 SB-2-252-K<br />

JGA-510 continued…<br />

<strong>Parts</strong> PARTS List LIST(see image on next page)<br />

Ref. Replacement Individual<br />

No. Part No. Description <strong>Parts</strong> Required<br />

1 See Chart 2 Air Cap/Retaining Ring 1<br />

2 MBC-368 Retaining Ring 1<br />

3 See Chart 2 Air Cap Less Retaining Ring 1<br />

4 See Chart 3 Fluid Tip 1<br />

*5 GTI-33-K5 Seal Kit (Kit of 5) 1<br />

6 GTI-425 Baffle Assembly 1<br />

7 MSV-3-K10 Fluid Inlet Gasket (Kit of 10) Teflon (blue) 1<br />

8 --- Lock Nut 1<br />

9 --- Fluid Inlet Adapter 1<br />

10 JGA-4044 Fluid Inlet and Nut Kit 1<br />

*•11 JGS-72-K10 Gasket Kit (Kit of 10) (Teflon ) 2<br />

*12 MBD-12-K25 Spring Kit (Kit of 25) 1<br />

*13 JGS-431-K25 Air Valve Kit (Kit of 25) 1<br />

*•14 JGS-26-K25 U Cup Seal Kit (Kit of 25) 1<br />

*15 JGA-15-K25 Washer Kit (Kit of 25) 1<br />

*16 JGA-14-K25 Snap Ring Kit (Kit of 25) 1<br />

17 JGS-449-1 Air Valve Assembly 1<br />

*•18 JGV-463-K3 Packing Kit (Kit of 3) 1<br />

19 34411-122-K10 Packing Nut Kit (Kit of 10) 1<br />

*20 --- Screw 1<br />

21 JGS-478 Stud and Screw Kit (Kit includes 1<br />

3 studs and 5 screws)<br />

22 JGS-477-1 Trigger, Stud and Screw Kit 1<br />

(Kit includes 1 each)<br />

23 JGA-132 Plug 1<br />

24 P-MB-51 Nipple 1<br />

25 JGA-497-1 Fan Adjustment Assembly 1<br />

*26 --- Retaining Ring 1<br />

*•27 SSG-8069-K25 O-Ring (Viton) (Kit of 25) 1<br />

28 JGS-16 Adjusting Screw 1<br />

*29 --- Spring Pad (Included 1<br />

with # 30 and 32)<br />

*30 MBD-19-K10 Spring Kit (Kit of 10) 1<br />

31 --- Bushing 1<br />

32 JGA-4041 Bushing, Spring Pad and Knob Kit 1<br />

33 See Chart 3 Fluid Needle 1<br />

34 --- Gun Body 1<br />

#35 See Chart 3 Fluid Tip and Needle Set 1<br />

(Not shown)<br />

* A quantity of necessary parts is included in Major Repair Kit KK-4987-2 for complete<br />

gun repair and should be kept on hand for service convenience.<br />

• A quantity of necessary parts is included in Minor Repair Kit KK-5034 for gun repair.<br />

# Ref. No. 35 includes Ref. Nos. 4 and 33. AV-1 copper gasket also included but not<br />

used with JGA-510 gun.<br />

Suffixes - K10 designates kits of multiple parts. (Example) JGS-72-K10 is a kit of 10 gaskets.<br />

■ Government NSN No. 4940-01-046-9919 = KK-4987-2.<br />

GTI-33 Baffle Seal Replacement (5)<br />

1. Remove fluid tip (4).<br />

2. Remove baffle (6).<br />

3. Remove seal (5) from baffle.<br />

4. Assemble seal to baffle with angled<br />

side up as shown at right.<br />

5. Install baffle on gun.<br />

6. Install fluid tip (4) and tighten to 12-15<br />

ft-lbs.<br />

NOTE<br />

ANGLED SIDE<br />

SEAL<br />

THICK SIDE<br />

NOTE<br />

The seal should be a tight fit<br />

on the baffle. If it is a loose fit<br />

on the baffle, assure that it is<br />

assembled with the angled<br />

side up.<br />

The seal is designed to be a tight fit<br />

on the baffle. The seal should be<br />

able to be removed using your<br />

fingers. If you are unable to remove<br />

the seal using your fingers,<br />

insert a small screwdriver between<br />

the outer lip and the back of<br />

the baffle and pry the seal off.<br />

Pry here if<br />

necessary<br />

BAFFLE<br />

42 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

JGA-510 continued…<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

32<br />

SB-2-252-K Page 5<br />

33 11<br />

31<br />

30<br />

29 28<br />

25<br />

2<br />

3<br />

26 27<br />

6<br />

See GTI-33 Baffle Seal Replacement<br />

Instructions on Page 4.<br />

1<br />

4<br />

5<br />

Torque to<br />

12-15 ft. lbs.<br />

8<br />

7<br />

*<br />

34<br />

10<br />

9<br />

Torque to<br />

20-25 ft. lbs.<br />

∆<br />

18<br />

19<br />

Fluid Inlet<br />

Nipple<br />

3/8 NPS (M)<br />

* 24<br />

20<br />

16<br />

15<br />

14 13 12<br />

17<br />

11<br />

21<br />

*23<br />

Air Inlet<br />

Nipple<br />

1/4 NPS (M)<br />

Torque to<br />

15 ft. lbs.<br />

∆<br />

Detail Ref. No. 18 - Two piece packing covered by<br />

U.S. Patent No. 5,209,501.<br />

+ Tapered edge faces out towards packing nut.<br />

22<br />

+Inner Teflon Piece<br />

Outer<br />

U.H.M.W.<br />

Poly. Piece<br />

Fluid Packing<br />

Nut<br />

Fluid Needle<br />

*Apply QH-130 (Loctite #242 med. strength blue) sealing<br />

compound on threads.<br />

Control Equipment and Supplies in the Southwest.” 43


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Page 4 SB-2-163-H<br />

Devilbiss EGA-503<br />

9<br />

8 6<br />

7<br />

4<br />

5<br />

3<br />

24 10<br />

12 11 12 13<br />

Fluid Inlet<br />

1/4" NPS(M)<br />

2<br />

1<br />

19<br />

14<br />

15<br />

Air Inlet<br />

1/4" NPS(M)<br />

16<br />

17<br />

20<br />

18<br />

23<br />

22<br />

21<br />

PARTS LIST<br />

Ref. No. Replacement Part No. Description Individual <strong>Parts</strong> Req.<br />

1 EGA-4 Packing Nut 1<br />

■ 2 38273-136-K5 Fluid Needle Packing (Kit of 5) 1<br />

3 EGA-7 Baffle 1<br />

4 EGA-4000-F Tip, Needle & Gasket (includes 4, 5, 15) 1<br />

■ 5 EGA-59-K5 Gasket (Kit of 5) 1<br />

6 EGA-443 Trigger and Stud Assy. 1<br />

■ 7 AG-3-1-K5 Trigger Bearing Stud (Kit of 5) 1<br />

8 EGA-40-390 Air Cap 1<br />

9 EGA-11 Retaining Ring 1<br />

10 EGA-454 Fan Adjusting Assembly 1<br />

■ 11 SSG-8205-K10 O-Ring (Kit of 10) 1<br />

■ 12 AG-26-K10 Washer (Kit of 10) 2<br />

■ 13 --- Spring 1<br />

14 EGA-3 Packing Gland 1<br />

15 --- Fluid Needle (included with Item 4) 1<br />

■ 16 AG-7-K5 Needle Spring Kit (Kit of 5) 1<br />

17 AG-16 Fluid Needle Adjusting Screw 1<br />

18 EGA-441 Air Valve Assy. 1<br />

19 AG-46-K3 Lock Nut (Kit of 3) 1<br />

■ 20 EGA-9-K5 Stem (Kit of 5) 1<br />

■ 21 SST-3008-K5 Ball (Kit of 5) 1<br />

■ 22 C-104-K5 Spring (Kit of 5) 1<br />

23 GD-36-K5 Spring Retainer (Kit of 5) 1<br />

■ 24 EGA-5-K6 Air Valve Plunger (Kit of 6) 1<br />

■ A quantity of necessary parts is included in Gun Repair Kit KK-5044. Government NSN No. 4940-01-182-6975 = KK-5044.<br />

Suffixes -K3, -K5, etc. designates kits of multiple parts. Example: 38273-136-K5 is a kit of (5) packings.<br />

44 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Binks 2100<br />

NOZZLE SELECTION CHART<br />

TYPE OF FLUID<br />

TO BE SPRAYED<br />

FLUID<br />

NOZZLE<br />

AIR<br />

NOZZLE<br />

TYPE<br />

*<br />

CFM AT<br />

MAX. FLUID<br />

PAT. Needle<br />

30 50 70 (inches) No.<br />

PSI PSI PSI AT 8 in.<br />

VERY THIN 63SS 63P PE 4.5 7.5 10.0 5.0 563<br />

14–16 Sec.—No. 2 Zahn 63ASS 63P PE 5.1 8.7 12.2 11.0 563A<br />

Wash Primers, Dyes, Stains, 63BSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />

Solvents, Water, Inks 66SS 66S SE 3.4 5.0 9.0 565<br />

66SS 66SD SE 7.9 12.1 10.5 565<br />

66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />

63BSS 200 PI 3.1 5.2 6.4 12.0 563A<br />

VERY THIN TO MEDIUM 66SS 21MD-1 SE 12.0 17.3 23.0 11.0 565<br />

14–30 Secs. — No. 2 Zahn 66SS 21MD-2 SE 15.2 22.2 29.6 11.0 565<br />

NOTE: 21MD-1 AND 21MD-2 AIR CAPS CAN 67SS 21MD-2 SE 12.5 18.3 24.4 13.0 567<br />

SPRAY WITH PRESSURE SET-UPS PRODUCING 63BSS 21MD-3 PE 11.6 16.6 22.2 16.0 563A<br />

SPRAY PATTERS APPROX. 12” WIDE.<br />

THIN 63ASS 63P PE 5.1 8.7 12.2 11.0 563A<br />

16–20 Secs. — No. 2 Zahn 66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />

Sealers, Primers, 63BSS 200 PI 3.1 5.2 6.4 12.0 563A<br />

Lacquers, Inks, Lubricants 63CSS PI 3.9 5.5 7.4 9.0 563A<br />

Zinc Chromates, Acrylics<br />

MEDIUM 63BSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />

19–30 Secs. — No. 2 Zahn 63CSS 63PR PE 9.5 15.5 19.5 18.0 563A<br />

Lacquers, Syn. Enamels 66SS 66SD SE 7.9 12.0 11.0 565<br />

Varnishes, Shellacs, Fillers, 66SS 66SK SE 11.0 15.2 19.5 13.0 565<br />

Primers, Epoxies, Urethanes 63CSS 200 PI 3.1 5.2 6.4 12.0 563A<br />

Lubricants, Wax Emulsions 66SS PI 3.9 5.5 7.4 9.0 565<br />

HIGH SOLIDS<br />

Enamels 65SS 63PR PE 9.5 15.5 19.5 18.0 565<br />

HEAVY (CREAM-LIKE)<br />

Over 28 Secs. — No. 4 Ford 67SS 67PB PE 9.5 14.9 19.5 12.0 567<br />

House Paint, Wall Paint (Oil, Latex), 68SS 68PB PE 9.5 14.1 19.1 12.0 568<br />

Block Sealers, Mill Whites, 67SS 206 PI 6.0 9.5 13.0 15.0 567<br />

Vinyls, Acrylics, Epoxies, Gel Coats 68SS 201 PI 4.6 6.8 9.1 11.0 568<br />

VERY HEAVY 68SS 68PB PE 9.5 14.1 19.1 12.0 568<br />

Unaggregated, Block Fillers, 68SS 206 PI 6.2 9.8 13.2 15.0 568<br />

Textured Coatings, Fire Retardants, 59ASS 242 PI 4.1 6.0 8.2 6.0 559<br />

Road Marking Paint, Bitumastics, 59ASS 244 PI 7.8 11.5 15.2 12.0 559<br />

Cellular Plastisols, Underbody, 59BSS 250 PI 7.3 11.0 14.7 RD 559<br />

Roof Coatings 59BSS 252 PI 7.8 11.5 15.2 6.0 559<br />

59CSS 262 PI 7.3 11.0 14.7 6.0 559<br />

ADHESIVES 63CSS 63PB PE 9.0 14.3 20.0 14.0 563A<br />

Waterbase 66SS 63PR PE 9.5 15.5 19.5 15.0 565<br />

White Vinyl Glue 67SS 67PB PE 9.5 14.1 19.1 12.0 567<br />

Solvent Base 63SS 66SD PE 7.9 12.1 16.2 4.0 563<br />

Neoprenes 63ASS 66SD PE 7.9 12.1 16.2 7.0 563A<br />

(Contact Cements) 63BSS 66SD-3 PE 7.9 12.1 16.2 4.0 563A<br />

66SS 66SD-3 PE 9.5 14.2 19.0 10.0 565<br />

66SS 66SDJG PE 10.4 8.0-9.0 565<br />

66SS 66R PE/SE 4.2 RD 565<br />

66SS 66SDJG PE 10.4 8.0-9.0 565<br />

L6SS 63PH-1 PE 9.5 14.2 19.0 18.0 565<br />

L3BSS 63PH-1 PE 9.5 14.2 19.0 18.0 563A<br />

CERAMICS & SIMILAR 63CVT 66PH PE 11.5 16.4 22.0 13.0 563CVT<br />

ABRASIVE MATERIALS 64VT 64PA PE 12.1 15.0 21.0 13.0 564VT<br />

Glazes, Engobes 67VT 67PD PE 10.0 15.0 20.0 15.0 567VT<br />

Porcelain Enamel 68VT 68PB PE 9.5 14.1 19.1 12.0 568VT<br />

CONCRETE CURING 66SS 200 PI 3.1 5.2 6.4 15.0 565<br />

COMPOUNDS 67SS 206 PI 6.0 9.5 13.0 18.0 567<br />

68SS 206 PI 6.2 9.8 13.2 20.0 568<br />

MULTICOLOR 66SS 200 PI 3.1 5.2 12.0 565<br />

PAINTS 67SS 206 PI 6.0 9.5 15.0 567<br />

66SS R3 PI 4.2 FAN 565<br />

66SS R8 PI 4.2 FAN 565<br />

TEFLONS 63ASS 63PB PE 9.0 14.3 20.0 10.0 563A<br />

63BSS 63PR PE 9.5 15.5 19.5 15.0 563A<br />

66SS 66SD SE 7.9 12.1 7.0 565<br />

HAMMERS 63CSS 63PB PE 9.0 14.3 14.0 563A<br />

66SS 63PB PE 9.0 14.3 14.0 565<br />

66SS 66SD SE 7.9 12.1 7.0 565<br />

WRINKLE ENAMELS 63CSS 63PB PE 9.0 14.3 20.0 10.0 563A<br />

66SS 63PB PE 9.0 14.3 20.0 10.0 565<br />

ZINC RICH COATINGS 67VT 67PB PE 9.5 14.1 19.1 12.0 567VT<br />

FLUID NOZZLE ORIFICE SIZES<br />

+ + + + +<br />

59ASS 59BSS 59CSS 63SS 63ASS 63BSS 63CSS 63CVT 64VT 65SS 66SS 67SS 67VT 68SS 68VT 794<br />

.171 .218 .281 .028 .040 .046 .052 .052 .064 .059 .070 .086 .086 .110 .110 .040<br />

All air nozzles shown in combination with these (+) fluid nozzles can also be used in combination with any other fluid nozzle marked (+)<br />

*See text Section B, page 6, for type code. All standard needles listed are stainless steel.<br />

Control Equipment and Supplies in the Southwest.” 45<br />

7


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Binks 2100 Continuted…<br />

Binks MODEL 2100 SIPHON SPRAY GUN<br />

26<br />

2<br />

1<br />

21<br />

18<br />

20<br />

16<br />

17<br />

15<br />

12<br />

14<br />

13<br />

7<br />

3<br />

28<br />

29<br />

24<br />

25<br />

19<br />

22<br />

8<br />

4<br />

5<br />

11<br />

9<br />

23<br />

10<br />

6<br />

27<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

1 — 2100 GUN BODY ................................... 1<br />

2 54-3347 SIDE PORT CONTROL ASSEMBLY ......... 1<br />

3 54-1013 MATERIAL BODY ................................... 1<br />

4 2-28-5+★ TEFLON PACKING .................................. 1<br />

5 56-164 PACKING NUT ........................................ 1<br />

6 54-5458 2100 TRIGGER KIT ................................. 1<br />

7 20-5285-5+ O-RING VITON ....................................... 1<br />

8 54-750-5+ SPRING ................................................... 1<br />

9 54-1236 AIR VALVE ASSEMBLY ........................... 1<br />

10 SGK-457 AIR ADJUSTMENT VALVE ..................... 1<br />

11 54-768 AIR CONNECTION ................................. 1<br />

12 *SEE FOOTNOTE AIR NOZZLE ........................................... 1<br />

13 54-918-5+ GASKET .................................................. 1<br />

14 *SEE FOOTNOTE FLUID NOZZLE ....................................... 1<br />

15 **SEE FOOTNOTE FLUID NEEDLE ....................................... 1<br />

PARTS LIST<br />

When ordering, please specify Part No.<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

16 54-1347-5+ SPRING ................................................... 1<br />

17 54-1007 CONTROL SCREW .................................. 1<br />

18 54-304-5+ SPRING ................................................... 1<br />

19 20-3757+ O-RING ................................................... 1<br />

20 54-738-5+ PACKING ................................................ 1<br />

21 54-1014-5+ PIN .......................................................... 1<br />

22 54-1025+ VALVE STEM ASSEMBLY ....................... 1<br />

23 82-126-5 SCREW ................................................... 1<br />

24 82-135-5 NUT ........................................................ 1<br />

25 82-158-5+ PACKING ................................................ 1<br />

.. 1<br />

(OPTIONAL)<br />

................................ 1<br />

28 82-469 ROUND BRUSH ...................................... 1<br />

29 OMX-88 FLAT BRUSH ........................................... 1<br />

Available only as 5-Pack.<br />

+ Indicates parts in 6-229 Repair Kit.<br />

★ Alternate needle packing (optional) 54-747-5.<br />

<br />

* Be sure to specify number stamped on air nozzle and fluid nozzle, or see Nozzle<br />

Selection Chart.<br />

** Be sure to specify number stamped on needle valve stem and spray gun model<br />

when ordering.<br />

8<br />

46 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

will cause a faulty spray.<br />

If either the air nozzle or fluid nozzle is damaged, the part must be<br />

replaced before a perfect spray can be obtained.<br />

Corpus Christi Branch<br />

Dallas Branch<br />

TO REPLACE 4750 FLUID Westway PACKING<br />

4770 Gretna<br />

Remove the fluid P.O. control Box 5036 screw (21), spring (23) and fluid Dallas, needle TX 75207 (3).<br />

Then remove Corpus the fluid Christi, packing TX 78465-5036 nut (25) and take out (214) the old 631-0584 packing<br />

(361) 882-8282<br />

Fax (214) 631-5824<br />

with a small stiff wire. Replace with new packing (8). Oil lightly and<br />

Fax (361) 882-6029<br />

1-800-BLAST 97<br />

reassemble in reverse order. Do not over tighten fluid packing nut.<br />

Doing so can prevent needle movement.<br />

Binks 115<br />

Binks MODEL 115 SPRAY GUN<br />

Corrosion Control<br />

Equipment and Supplies<br />

CFM CFM CFM PATTERN FLUID<br />

TYPE OF FLUID FLUID x AIR @30 @50 @70 AT NOZZLE<br />

TO BE SPRAYED NOZZLES TYPE PSI PSI PSI 8" NEEDLE ORIFICE<br />

VERY THIN<br />

14-16 SECS—NO.2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77SS .052<br />

WASH PRIMERS, DYES, 78SS X 78S SE 4.2 6.9 8" 78SS .070<br />

CLEANING FLUIDS, STAINS, 78SS X 78SD SE 2.8 4.0 7" 78SS .070<br />

WATER INKS 77SS X 3/4 SE 2.9 4.6 8" 77SS .052<br />

THIN<br />

16-20 SECS—NO. 2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77SS .052<br />

SEALERS, PRIMERS, 78SS X 78P PE 4.8 7.0 9.4 10" 78SS .070<br />

LACQUERS 78SS X 78S SE 4.2 6.9 8" 78SS .070<br />

78SS X 78SD SE 2.8 4.0 7" 78SS .070<br />

MEDIUM<br />

19-30 SECS—NO.2 ZAHN 77SS X 77P PE 4.2 6.8 9.3 9" 77S .052<br />

LACQUERS, PRIMERS, 78SS X 78P PE 4.8 7.0 9.4 10" 78SS .070<br />

VARNISHES, SYN. ENAMELS, 78SS X 78S SE 4.2 6.8 8" 78SS .070<br />

WALL PAINTS, HOUSE PAINTS<br />

Binks MODEL 115 SPRAY GUN<br />

1<br />

1<br />

1<br />

13<br />

13<br />

Control Equipment and Supplies in the Southwest.” 47<br />

5<br />

PE–Pressure Feed–External Mix<br />

SE–Siphon Feed–External Mix<br />

15<br />

15<br />

20<br />

20<br />

Binks MODEL 115 SPRAY 14<br />

14<br />

GUN<br />

(1 REQUIRED) 8<br />

(1 REQUIRED) 8<br />

16<br />

16<br />

15<br />

22<br />

20<br />

22<br />

14<br />

(1 REQUIRED)<br />

5<br />

8<br />

5<br />

16<br />

5<br />

2<br />

2<br />

2<br />

13<br />

22<br />

!<br />

WARNING<br />

REGARDING AIR PRESSURE SAFETY<br />

Shut off air pressure before connecting or disconnecting air hose or<br />

removing any components from the gun. Servicing the gun while<br />

pressurized could result in damage to components or bodily injury.<br />

4<br />

4<br />

3<br />

25<br />

254<br />

8<br />

8OR<br />

25<br />

12 6 7<br />

17<br />

12 6 7<br />

17<br />

12116107<br />

18 19<br />

17<br />

11 10 18 19<br />

Binks Manufacturing Company, 11 10 1985. 18 19 All Rights Reserved<br />

PARTS LIST<br />

Replaces<br />

Part Sheet<br />

77-2282R-4<br />

Binks Binks Manufacturing Manufacturing Company, Company, 1985. 1985. All All Rights Rights Reserved Reserved<br />

ITEM PART<br />

PARTS LIST ITEM PART<br />

ITEM ITEM NO.<br />

PART PART NO. DESCRIPTION QTY.<br />

ITEM NO. PART NO. DESCRIPTION QTY.<br />

NO. 1 * NO. AIR DESCRIPTION NOZZLE .............................................. QTY. 1 NO. 15 55-826• NO. SPRING DESCRIPTION ...................................................... QTY. 1<br />

NO. NO. DESCRIPTION QTY. NO. NO. DESCRIPTION QTY.<br />

21 * FLUID AIR NOZZLE .............................................. 1 16 15 55-827 55-826• AIR SPRING VALVE ...................................................... CAP 1<br />

1 32 * * AIR FLUID NOZZLE NEEDLE NOZZLE .............................................. 1<br />

1 15 17 16 55-826• 55-828 55-827 SPRING SIDE AIR VALVE PORT ...................................................... CONTROL CAP ASS’Y 1<br />

2 3 * 55-422<br />

* SCREW,<br />

FLUID NOZZLE NEEDLE<br />

Trigger .......................................... 1<br />

1 16 18<br />

17 55-827 55-828 AIR SIDE VALVE PORT CAP CONTROL ........................................ BODY<br />

ASS’Y 1<br />

3 4 * 55-422 FLUID SCREW, NEEDLE Trigger .......................................... 11<br />

17 18 55-828 — SIDE PORT CONTROL ASS’Y BODY .................... 1<br />

55-434 TRIGGER ASSEMBLY 19 VALVE STEM ............................................ 5 55-434 TRIGGER ASSEMBLY ................................ 1 19 — VALVE STEM ............................................ 1<br />

4 55-422 SCREW, Trigger 1 18 SIDE PORT CONTROL BODY 6 55-539• SPRING ...................................................... 1<br />

20 55-874• AIR VALVE STEM ASSEMBLY.................... 1<br />

5 7 55-434 55-541• TRIGGER LEATHER ASSEMBLY PACKING .................................. 1<br />

1 19 21 — 55-875 VALVE FLUID STEM CONTROL ............................................ SCREW 1<br />

6 8 55-539• 55-548• SPRING PACKING, ...................................................... Standard, Leather 1<br />

5 20 22 55-874• — AIR BODY VALVE ........................................................ STEM ASSEMBLY.................... 1<br />

7 9 55-541• 55-560 LEATHER PACKING, PACKING Optional, .................................. Teflon...................... 1<br />

1 21 23 55-875 55-881 FLUID SPRING CONTROL ...................................................... SCREW 1<br />

8 10<br />

10 55-548• 55-634 PACKING, Standard, RING.......................................... Leather 51<br />

22 24 — 55-885<br />

24 BODY AIR CONNECTION ........................................................ 1<br />

11 — SPRING RING ............................................ 1 25 55-898 FLUID PACKING NUT ................................ 1<br />

9 11 55-560 PACKING, SPRING RING Optional, ............................................ Teflon...................... 1<br />

23 25 55-881 55-898 SPRING FLUID PACKING ...................................................... NUT 12 — PIN ............................................................ 1 26 54-3871 GUNNERS MATE (NOT SHOWN).............. 1<br />

1012 13 55-634 57-126 PACKING PIN AIR ............................................................ CONNECTION RING.......................................... 1<br />

1 24 26 27 55-885 54-3871 54-4133 AIR GUNNERS BRUSH CONNECTION (NOT MATE SHOWN).............................. (NOT .................................... 1<br />

1113 14 — 57-126 55-825 SPRING AIR VALVE CONNECTION RING NUT .............................................. 1<br />

1 25 27 28 55-898 54-4133 82-221 FLUID BRUSH PACKING (NOT SHOWN).............................. NUT ................................ 1<br />

1214 — 55-825 PIN VALVE ............................................................ NUT 11<br />

26 28 54-3871 82-221 GUNNERS BRUSH (NOT MATE SHOWN).............................. (NOT 1<br />

* Be sure to specify number stamped on Air Nozzle and Fluid Nozzle, or see Nozzle Selection Chart on page1.<br />

13Be sure 57-126 to specify AIR by number CONNECTION on Fluid .................................... Needle, and gun model 1 when ordering. 27 54-4133 BRUSH (NOT SHOWN).............................. 1<br />

14 * Be sure 55-825 to specify number VALVE NUT stamped .............................................. on Air Nozzle and Fluid 1Nozzle, or see 28 Nozzle 82-221 Selection BRUSH Chart on (NOT page1.<br />

• Also available in 6-222 Repair Kit. Please order separately.<br />

SHOWN).............................. 1<br />

Be sure to specify by number on Fluid Needle, and gun model when ordering.<br />

* Be • Also sure available to specify in number 6-222 Repair stamped Kit. on Please Air order Nozzle separately. and Fluid Nozzle, or see Nozzle Selection Chart on page1.<br />

Be sure to specify by number on Fluid Needle, and gun model when ordering.<br />

• Also available in 6-222 Repair Kit. Please order separately.<br />

3<br />

3<br />

23<br />

23<br />

24<br />

24<br />

24<br />

21<br />

21<br />

(4 REQUIRED) 21<br />

(4 REQUIRED) 23<br />

OR 9 (1 REQUIRED)<br />

98<br />

(1(4 REQUIRED)<br />

OR<br />

9 (1 REQUIRED)<br />

Part<br />

Sheet<br />

77-2282R-5


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Binks Mach 1<br />

Binks MACH1, MACH 1 ADJUSTABLE FLUID INLET<br />

MACH 1V Gun<br />

43<br />

✩<br />

34<br />

54-4330<br />

40<br />

MACH 1 with<br />

Adjustable Fluid Inlet<br />

✩Requires 54-4370.<br />

Order separately.<br />

36<br />

35<br />

39<br />

37<br />

38<br />

54-4540<br />

6<br />

5<br />

8<br />

7<br />

11<br />

10<br />

9<br />

16<br />

15<br />

14<br />

12<br />

13<br />

19<br />

17<br />

14<br />

20<br />

2<br />

3<br />

4<br />

18<br />

15<br />

1<br />

33 23<br />

41<br />

26<br />

27 28 29 30 31 32 21 22<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

1 54-3531❑ RETAINING RING (Metal) ........................ 1<br />

2 * AIR NOZZLE ............................................ 1<br />

3 * FLUID NOZZLE ........................................ 1<br />

4 54-3543 HEAD INSERT.......................................... 1<br />

5 54-3922 • GUN BODY ASSEMBLY<br />

6 54-3919 TRIGGER STUD & SCREW KIT ................ 1<br />

7 54-3946 SIDE PORT CONTROL ASSEMBLY #6...... 1<br />

8 54-3956★ CONTROL STEM...................................... 1<br />

9 54-3917★ GUIDE BUSHING .................................... 1<br />

10 54-3511★ RETAINING RING .................................... 1<br />

11 54-4218★ CONTROL BODY .................................... 1<br />

12 20-6160 O-RING.................................................... 1<br />

13 54-4217★ CONTROL SCREW .................................. 1<br />

14 20-4615-5◆❍ O-RING (Teflon) ...................................... 2<br />

15 54-3515 SEAL RETAINER ...................................... 2<br />

16 54-3520◆ SPRING (Yellow) ...................................... 1<br />

17 54-3512◆ SPINDLE ASSEMBLY................................ 1<br />

18 54-3518▼◆ SPRING (Blue) .......................................... 2<br />

19 54-3541 HOUSING ................................................ 1<br />

20 *■ FLUID NEEDLE (Stainless Steel) ................ 1<br />

21 54-3925★ GASKET .................................................. 1<br />

22 54-3928★ PLUG ...................................................... 1<br />

23 54-3606 FLUID CONTROL KNOB.......................... 1<br />

24 54-768 AIR CONNECTION .................................. 1<br />

25<br />

PARTS LIST<br />

24<br />

(When ordering, please specify Part No.)<br />

18<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

25 54-3504 PLUG .................................................. 1<br />

26 54-3533 FLUID INLET (Stainless Steel) .............. 1<br />

27 54-4264▲■◆ GLAND ADAPTER<br />

28 54-4265▲■◆ NEEDLE SEAL<br />

29 54-4266▲■◆ SEAL BACKUP<br />

30 54-4267▲■◆★ SPRING<br />

31 54-4263▲■◆ PACKING NUT<br />

32 54-3513 VALVE SPINDLE CAP ........................ 1<br />

33 54-3547 TRIGGER ............................................ 1<br />

34 54-4330✩ ADJUSTABLE FLUID INLET (Optional)<br />

Assembly for MACH 1 w/Adj. Fluid Inlet<br />

35 54-4540† VITREOUS FLUID INLET ASSEMBLY.... 1<br />

(Optional)<br />

36 54-4541†★ VITREOUS FLUID INLET (Optional) .... 1<br />

37 20-2227-5❍†◆★ O-RING (Buna) (Optional).................... 1<br />

38 54-4531†◆★ PACKING SPACER (Optional).............. 1<br />

39 54-4542†★ NUT ASSEMBLY (Optional) ................ 1<br />

40 54-4370 SEAL CARTRIDGE ASSEMBLY<br />

for Adjustable Fluid Inlet (Not Included)<br />

41 82-469 GUN BRUSH ...................................... 1<br />

42 82-221 CLEANING BRUSH ............................ 1<br />

43 54-3918 WRENCH (Optional, Not Included)<br />

54-3871 GUNNERS MATE (Not Shown) ............ 1<br />

42<br />

* Select from Air Fluid Nozzle chart, page 6.<br />

†MACH 1V with vitreous set-up. Optional. Order 54-4540.<br />

** For special purpose nozzles see chart, page 6.<br />

❑ Optional 54-4318 Plastic Retaining Ring . . . . . . . . . . . . . . . . . . .1<br />

▼ Optional 54-4427★ Heavy Duty Spring . . . . . . . . . . . . . . . . . . .1<br />

◆ Also available in spare parts kit 54-3605 (not furnished).<br />

▲ Part of Self-Adjusting Packing Kit (54-4261) without needle.<br />

Please order kit separately.<br />

■ Part of Self-Adjusting Packing Kit (54-4262) with 54-3941needle.<br />

❍ Available only as a 5-pack.<br />

• Item NOT available separately. ★ Available from Industrial Finishing distributors only.<br />

✩Requires 54-4370. Order separately.<br />

5<br />

48 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Mach 1 Continued…<br />

FLUID<br />

6<br />

FLUID NOZZLES<br />

STANDARD FLUID NOZZLES<br />

FLUID NOZZLE NO.<br />

APPLICABLE<br />

AIR NOZZLE<br />

ULTRA LIGHT / Reduced Flow 89 (.020” Dia.) 0.5 mm SEE NOTE<br />

VERY LIGHT / Reduced Flow 90 (.030” Dia.) 0.8 mm 90P***<br />

LIGHT: less than15 to 20 seconds in a Zahn 2 Cup, 91 (.040” Dia.) 1.0 mm 95P, 97P,<br />

e.g., stains, varnishes,thin lacquers, automotive refinishing fluids. 92 (.046” Dia.) 1.2 mm 92P*, 54-3941<br />

MEDIUM: 20 to 60 seconds in a ZAHN 2 Cup, 93 (.051” Dia.) 1.3 mm 95AP, 97AP**<br />

e.g., general industrial coatings. 94 (.055” Dia.) 1.4 mm 93P*, 94P<br />

95 (.059” Dia.) 1.5 mm<br />

96 (.063” Dia.) 1.6 mm<br />

HEAVY: greater than 60 seconds in a Zahn 2 Cup.<br />

97 (.070” Dia.) 1.7 mm<br />

94VT (.052”) 1.3mm Carbide Tip 94P, 97P 54-3950<br />

901VT (.066”) 1.6 mm Carbide Tip 54-3951<br />

903 (.079”) 2.0 mm 54-3941/54-3940<br />

905 (.089”) 2.3 mm 54-3941/54-3940<br />

905VT (.088”) 2.3 mm Carbide Tip 905P ▲ 54-3952<br />

906 (.100”) 2.5 mm ▲ 54-3941/59-3940<br />

909 (.111”) 2.8 mm 54-3941/54-3940<br />

909VT (.112”) 2.8 mm Carbide Tip 54-3953<br />

90F (.030") 0.8 mm 94P 54-4022<br />

91F (.040") 1.0 mm 95P, 97P 54-4023<br />

92F (.046") 1.2 mm 92P, 93P* 54-4024<br />

94F (.055") 1.4 mm 95AP**● 54-4026<br />

97F (.070") 1.7 mm 97AP**● 54-4029<br />

909F (.111") 2.8 mm 97AP**● 54-4051<br />

FLUID<br />

NEEDLE<br />

NOTE: Use stainless steel Fluid Needle (54-3941) for all above nozzles. Optional nylon-tipped stainless steel Fluid Needle (54-3940) is also avaible.<br />

FLUID<br />

TYPICAL APPLICATION<br />

VERY HEAVY FLUIDS:<br />

Block Fillers, Texture Coatings,<br />

Fire Retardants, Road Marking Paint,<br />

Bitumastics, Adhesives, Celluar<br />

Plastisols, Underbody & Vitreous<br />

Coatings, Special Applications<br />

FEATHERING<br />

For applications requiring more<br />

gradual fluid valve opening for<br />

metering control of fluid flow<br />

with trigger<br />

SIPHON FEED-FINE FINISH<br />

Light to medium fluids<br />

Auto body spot repairs<br />

Medium to heavy fluids<br />

Auto body overall finishing<br />

GS FLUID NOZZLES<br />

LIGHT/MEDIUM: less than15 to 20 seconds in a Zahn 2 Cup, 92GS (.046” Dia.) 1.2 mm SEE NOTE<br />

e.g., stains, varnishes,thin lacquers, automotive refinishing materials. 93GS (.052” Dia.) 1.3 mm<br />

94GS (.055” Dia.) 1.4 mm<br />

MEDIUM: 20 to 60 seconds in a ZAHN 2 Cup,<br />

95GS (.059” Dia.) 1.5 mm<br />

96G ■ 54-4547<br />

e.g., general industrial coatings.<br />

96GS (.063” Dia.) 1.6 mm<br />

97GS (.070” Dia.) 1.7 mm<br />

NOTE: Optimum setup for clear coat spray is 92GS Fluid Nozzle x 96G Air Nozzle Assembly.<br />

96G Air Nozzle<br />

92GS Fluid Nozzle<br />

(.046") 1.2 mm<br />

* 93P Low Volume Nozzle for automotive fine finish.<br />

92P Low Volume Nozzle for general industrial.<br />

** 95AP High Solids Nozzle for hard to atomize<br />

coatings and higher flow rates.<br />

97AP Same as 95AP, but for wider fan if needed.<br />

NEEDLE ADJUSTMENT LENGTH<br />

(See adjustment guide at right.)<br />

54-4547 CSS Needle<br />

(Needs to be adjusted to fit your gun.<br />

See adjustment guide at right.)<br />

SPECIAL PURPOSE NOZZLES<br />

FLUID NOZZLE NO.<br />

FLUID NOZZLE NO.<br />

APPLICABLE<br />

AIR NOZZLE<br />

COMPATIBLE<br />

FLUID NEEDLE<br />

94s (.055") 1.4 mm 54-4026<br />

95AS ●<br />

APPLICABLE<br />

AIR NOZZLE<br />

97s (.070") 1.7 mm 54-4029<br />

*** 90P Low Volume Nozzle, 1 1/2 H.P. Compressor or<br />

bigger – (6 C.F.M) required.<br />

● 95AP, 95AS and 97AP Air Nozzles do not require<br />

separate Retainer Ring.<br />

▲ Optional Square Needle ass’y 54-4398 may be used.<br />

Needle<br />

Adjustment Guide<br />

Model<br />

Length<br />

MACH 1 5.8 in.<br />

MACH 1SL 5.7 in.<br />

M1-Gravity 5.5 in.<br />

FLUID<br />

NEEDLE<br />

OPTIONAL GS FLUID<br />

NOZZLE SIZES<br />

Diameter<br />

Nozzle Inches mm<br />

92GS .046 1.2<br />

93GS .051 1.3<br />

94GS .055 1.4<br />

96GS .063 1.6<br />

Example: 93GS Fluid Nozzle,<br />

96G Air Nozzle &<br />

54-4547 Needle.<br />

■ Improves atomization, breaks-up high solid material<br />

easier, provides better finish at lower pressures and<br />

reduces orange-peel dramatically.<br />

54-4547 needle must be used in conjunction<br />

with the GS fluid nozzle and 96G air nozzle.<br />

Control Equipment and Supplies in the Southwest.” 49


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Mach 1 Continued…<br />

AIR NOZZLES<br />

AIR PRESSURE RECOMMENDATIONS<br />

TYPE OF FLUID ATOMIZING FLUID PRESSURE<br />

PSI<br />

RANGE- PSI<br />

Primer/surfaces 3-4 1-4<br />

Light Stains, Inks 4-5 1-5<br />

Acrylic Enamels 6-7 2-7<br />

Lacquers 7-8 2-8<br />

Low VOC, Urethanes 8-10 2-10<br />

NOZZLE<br />

ATOMIZING<br />

PSI<br />

HVLP AIR NOZZLES 95P, 97P, 95AS, 95AP, 97AP, 905P<br />

NOZZLE<br />

AIRFLOW<br />

SCFM<br />

#6 (STANDARD)<br />

SIDE PORT CONTROL<br />

GUN INLET<br />

PSI<br />

REGULATOR*<br />

PSI<br />

HVLP AIR NOZZLES 92P<br />

#10 (OPTIONAL)<br />

SIDE PORT CONTROL<br />

GUN INLET<br />

PSI<br />

REGULATOR*<br />

PSI<br />

3 11.0 20 27 45 49<br />

5 15.7 30 40 65 70<br />

7 17.5 38 50 73 80<br />

9 19.6 45 58 88 96<br />

10 22.5 50 64 95 105<br />

NOZZLE ATOMIZING<br />

PSI<br />

#6 (STANDARD)<br />

SIDE PORT CONTROL<br />

REGULATOR*<br />

PSI<br />

NOZZLE AIRFLOW GUN INLET<br />

SCFM<br />

PSI<br />

3 4.5 6.0 9<br />

5 6.0 8.5 10<br />

7 6.8 11.0 14<br />

9 7.5 13.5 18<br />

10 8.0 15.0 19<br />

HVLP AIR NOZZLE 93P<br />

#6 (STANDARD)<br />

SIDE PORT CONTROL<br />

NOZZLE ATOMIZING NOZZLE AIRFLOW GUN INLET REGULATOR*<br />

PSI<br />

SCFM<br />

PSI<br />

PSI<br />

3 5.5 8.0 10.0<br />

5 7.0 11.5 14.0<br />

7 8.0 14.5 18.0<br />

9 9.5 17.0 22.5<br />

10 10.0 18.0 24.0<br />

HVLP AIR NOZZLE 96G<br />

#6 (STANDARD)<br />

SIDE PORT CONTROL<br />

NOZZLE ATOMIZING NOZZLE AIRFLOW GUN INLET REGULATOR*<br />

PSI<br />

SCFM<br />

PSI<br />

PSI<br />

3 7.5 23.0 35.0<br />

5 14.0 29.0 42.0<br />

7 15.5 33.0 47.0<br />

9 17.5 39.0 55.0<br />

10 19.0 43.0 60.0<br />

HVLP AIR NOZZLE 90P<br />

#6<br />

(Standard)<br />

Side Port<br />

Nozzle Nozzle Control<br />

Atomizing AIRFLOW GUN INLET<br />

PSI SCFM PSI<br />

3 4.0 5<br />

5 4.5 7<br />

7 5.0 10<br />

9 5.5 12<br />

10 6.0 15<br />

HVLP AIR NOZZLE 94P<br />

#6<br />

(Standard)<br />

Side Port<br />

Nozzle Nozzle Control<br />

Atomizing AIRFLOW GUN INLET<br />

PSI SCFM PSI<br />

3 7 14<br />

5 9 21<br />

7 11 27<br />

9 12 30<br />

10 13 33<br />

*NOTE<br />

Regulator pressures are based on<br />

25' of 5/16" diameter hose in<br />

good condition without Quick-<br />

Disconnects or other restrictive<br />

fittings. Use the air nozzle test<br />

gauge accessory to confirm the<br />

atomizing/regulator pressure<br />

relationship for your actual air<br />

supply set-up.<br />

These recommendations are for<br />

“typical” or “average” fluids, and<br />

are intended to serve as a starting<br />

point. Adjust as necessary for<br />

your specific application.<br />

All guns produced since December 15, Use of very low fluid delivery rates with with conventional materials. High flow<br />

50 “We stock the most complete line of Corrosion-<br />

1990 have a 54-3946 fan control as standard<br />

equipment. Maximum recommended<br />

nozzle atomizing pressure is 10 psi.<br />

HOW TO USE THE NOZZLE SELECTION CHART<br />

HVLP AIR NOZZLES<br />

these nozzles will produce a narrower<br />

than normal fan pattern.<br />

rates with light bodied materials may<br />

result in some minor “smoking” or fluid<br />

build-up on the face of these nozzles.


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

<strong>Parts</strong> / Pièces Graco Silver / Peças Plus / Piezas<br />

20<br />

16 17 2<br />

2<br />

6<br />

1<br />

2d*<br />

10<br />

4<br />

8 9 3<br />

11<br />

12<br />

23<br />

1<br />

2a*<br />

2b*<br />

2c*<br />

1<br />

Lubricate, then<br />

torque to 20-25 ft-lb<br />

(27-34 N.m)<br />

13<br />

2<br />

Lubricate<br />

21 22<br />

3<br />

4<br />

Torque to 30-40 in-lb<br />

(3.4–4.5 N.m)<br />

Purchase separately<br />

9626A<br />

235460, C: Standard (non-reversing) DripLess Tip<br />

Guard: 2–finger trigger. Includes items 1 to 15<br />

Ref<br />

No. Part No. Description Qty.<br />

1 220251 STANDARD TIP GUARD 1<br />

2 235474 NEEDLE KIT<br />

Includes items 2a to 2d 1<br />

2a* DIFFUSER/SEAT 1<br />

2b* GASKET, copper 1<br />

2c* NEEDLE 1<br />

2d* 166969 TIP GASKET 1<br />

6 235482 FLUID HOUSING, two finger 1<br />

8 187985 TRIGGER, two finger 1<br />

9 102207 SETSCREW, 1/4–20 1<br />

10 187965 PIVOT PIN 1<br />

11 235471 GUN HANDLE 1<br />

12 203953 SCREW, hex washer hd, 10–24 1<br />

13 107091 SCREW, 1/4–20 2<br />

14 187987 WARNING TAG not shown 1<br />

15 222385 WARNING CARD not shown 1<br />

235461, B: Standard (non-reversing) DripLess<br />

Tip Guard; 4–finger trigger. Includes items 1 to 15.<br />

Ref<br />

No. Part No. Description Qty.<br />

1 220251 STANDARD TIP GUARD 1<br />

2 235474 NEEDLE KIT<br />

Includes items 2a to 2d 1<br />

2a* DIFFUSER/SEAT 1<br />

2b* GASKET, copper 1<br />

2c* NEEDLE 1<br />

2d* 166969 TIP GASKET<br />

6 235483 FLUID HOUSING, four finger 1<br />

8 188127 TRIGGER, four finger 1<br />

9 102207 SETSCREW, 1/4–20 1<br />

10 187965 PIVOT PIN 1<br />

11 235471 GUN HANDLE 1<br />

12 203953 SCREW, hex washer hd, 10–24 1<br />

13 107091 SCREW, 1/4–20 2<br />

14 187987 WARNING TAG not shown 1<br />

15 222385 WARNING CARD not shown 1<br />

Control Equipment and Supplies in the Southwest.” 51


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Silver Plus Continued…<br />

Tip Selection Chart<br />

Orifice Fan Width RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size at 300 mm Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

0.178 50-100 (2-4) 0.20 163-107<br />

(0.007) 6-8 (150-200) (.052) 221-307 GHD-307<br />

0.203 50-100 (2-4) 0.26 163-108<br />

(0.008) 100-150 (4-6) (0.069) 163-208<br />

200-250 (8-10) 163-408<br />

0.229 50-100 (2-4) 0.33 221-200 GHD-109 163-109<br />

(0.009) 100-150 (4-6) (0.087) 221-209 GHD-209 163-209<br />

150-200 (6-8) 221-309 GHD-309 163-309<br />

200-250 (8-10) 221-409 GHD-409 163-409<br />

250-300 (10-12) 221-509 GHD-509 163-509<br />

300-350 (12-14) 221-609 GHD-609 163-609<br />

0.254 50-100 (2-4) 0.41 163-110<br />

(0.010) 100-150 (4-6) (0.107) 163-210 FFR-210<br />

150-200 (6-8) 163-310 FFR-310<br />

200-250 (8-10) 163-410 FFR-410<br />

250-300 (10-12) 163-510 FFR-510<br />

300-350 (12-14) 163-610<br />

0.279 50-100 (2-4) 0.49 221-111 GHD-111 163-111<br />

(0.011) 100-150 (4-6) (0.13) 221-211 GHD-211 163-211 269-211<br />

150-200 (6-8) 221-311 GHD-311 163-311 269-311<br />

200-250 (8-10) 221-411 GHD-411 163-411 269-411<br />

250-300 (10-12) 221-511 GHD-511 163-511 269-511<br />

300-350 (12-14) 221-611 GHD-611 163-611<br />

350-400 (14-16) GHD-711 163-711<br />

0.305 100-150 (4-6) 0.59 163-212 FFR-212<br />

(0.012) 150-200 (6-8) (0.15) 163-312 FFR-312<br />

200-250 (8-10) 163-412 FFR-412<br />

250-300 (10-12) 163-512 FFR-512<br />

300-350 (12-14) 163-612 FFR-612<br />

350-400 (14-16) 163-712<br />

0.330 50-100 (2-4) 0.69 221-203 GHD-113 163-113<br />

(0.013) 100-150 (4-6) (0.18) 221-213 GHD-213 LLT-213 163-213 269-213<br />

150-200 (6-8) 221-313 GHD-313 163-313 269-313<br />

200-250 (8-10) 221-413 GHD-413 163-413 269-413<br />

250-300 (10-12) 221-513 GHD-513 163-513 269-513<br />

300-350 (12-14) 221-613 GHD-613 163-613 269-613<br />

350-400 (14-16) GHD-713 163-713<br />

400-460 (16-18) GHD-813 163-813<br />

0.356 100-150 (4-6) 0.79 163-214 FFR-214<br />

(0.014) 150-200 (6-8) (0.21) 163-314<br />

200-250 (8-10) 163-414 FFR-414<br />

250-300 (10-12) 163-514 FFR-514<br />

300-350 (12-14) 163-614 FFR-614<br />

350-400 (14-16) 163-714<br />

400-460 (16-18) 163-814<br />

460-508 (18-20) 163-914<br />

0.381 50-100 (2-4) 0.91 221-115 GHD-115 163-115<br />

(0.015) 100-150 (4-6) (0.24) 221-215 GHD-215 LLT-215 163-215 269-215<br />

150-200 (6-8) 221-315 GHD-315 LLT-315 163-315 269-315<br />

200-250 (8-10) 221-415 GHD-415 LLT-415 163-415 269-415<br />

250-300 (10-12) 221-515 GHD-515 163-515 269-515<br />

300-350 (12-14) 221-615 GHD-615 163-615 269-615<br />

350-400 (14-16) GHD-715 163-715 269-715<br />

400-460 (16-18) GHD-815 163-815 269-815<br />

460-508 (18-20) 163-915<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Form No. 305-796 E<br />

52 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Silver Plus Continued…<br />

Tip Selection Chart (cont’d)<br />

Fan Width<br />

Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

0.432 50-100 (2-4) 1.17 GHD-117 163-117<br />

(0.017) 100-150 (4-6) (31.0) 221-217 GHD-217 LLT-217 163-217 269-217<br />

150-200 (6-8) 221-317 GHD-317 LLT-317 163-317 269-317<br />

200-250 (8-10) 221-417 GHD-417 LLT-417 163-417 269-417<br />

250-300 (10-12) 221-517 GHD-517 163-517 269-517<br />

300-350 (12-14) 221-617 GHD-617 163-617 269-617<br />

350-400 (14-16) GHD-717 163-717 269-717<br />

400-460 (16-18) 221-817 GHD-817 163-817<br />

460-508 (18-20) GHD-917 163-917<br />

0.457 100-150 (4-6) 1.32 163-218<br />

(0.018) 150-200 (6-8) (0.35) 163-318<br />

200-250 (8-10) 163-418<br />

250-300 (10-12) 163-518<br />

300-350 (12-14) 163-618<br />

350-400 (14-16) 163-718<br />

400-460 (16-18) 163-818<br />

460-508 (18-20) 163-918<br />

0.483 50-100 (2-4) 1.47 221-201 GHD-119 163-119<br />

(0.019) 100-150 (4-6) (0.39) 221-219 GHD-219 LLT-219 163-219 269-219<br />

150-200 (6-8) 221-319 GHD-319 LLT-319 163-319 269-319<br />

200-250 (8-10) 221-419 GHD-419 LLT-419 163-419 269-419<br />

250-300 (10-12) 221-519 GHD-519 163-519 269-519<br />

300-350 (12-14) 221-619 GHD-619 163-619 269-619<br />

350-400 (14-16) GHD-719 163-719<br />

400-460 (16-18) 221-819 GHD-819 163-819 269-819<br />

460-508 (18-20) 163-819<br />

0.508 150-200 (6-8) 1.63 163-318<br />

(0.020) 200-250 (8-10) (0.43) 163-418<br />

250-300 (10-12) 163-518<br />

300-350 (12-14) 163-618<br />

400-460 (16-18) 163-818<br />

0.533 50-100 (2-4) 1.79 221-202 GHD-121 163-121<br />

(0.021) 100-150 (4-6) (0.47) 221-221 GHD-221 163-221<br />

150-200 (6-8) 221-321 GHD-321 LLT-321 163-321<br />

200-250 (8-10) 221-421 GHD-421 LLT-421 163-421 269-421<br />

250-300 (10-12) 221-521 GHD-521 163-521 269-521<br />

300-350 (12-14) 221-621 GHD-621 LLT-621 163-621 269-621<br />

350-400 (14-16) 221-721 GHD-721 163-721 269-721<br />

400-460 (16-18) 221-821 GHD-821 163-821 269-821<br />

460-508 (18-20) 163-921<br />

0.559 150-200 (6-8) 1.97 163-322<br />

(0.022) 250-300 (10-12) (0.52) 163-522<br />

300-350 (12-14) 163-622<br />

400-460 (16-18) 163-822<br />

460-508 (18-20) 163-922<br />

0.584 100-150 (4-6) 2.15 221-223 163-223<br />

(0.023) 150-200 (6-8) (0.57) 221-323 GHD-323 LLT-323 163-323<br />

200-250 (8-10) 221-423 GHD-423 LLT-423 163-423<br />

250-300 (10-12) 221-523 GHD-523 163-523 269-523<br />

300-350 (12-14) 221-623 GHD-623 LLT-623 163-623 269-623<br />

350-400 (14-16) 221-723 GHD-723 163-723<br />

400-460 (16-18) GHD-823 163-823<br />

460-508 (18-20) GHD-923 163-923<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Form No. 305-796 E<br />

Control Equipment and Supplies in the Southwest.” 53


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Silver Plus Continued…<br />

Tip Selection Chart (cont’d)<br />

Fan Width<br />

Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

0.610 100-150 (4-6) 2.35 163-224<br />

(0.024) 150-200 (6-8) (0.62) 163-324<br />

200-250 (8-10) 163-424<br />

250-300 (10-12) 163-524<br />

300-350 (12-14) 163-624<br />

400-460 (16-18) 163-824<br />

460-508 (18-20) 163-924<br />

0.635 100-150 (4-6) 2.54 221-225 GHD-225 LLT-225 163-225 269-225<br />

(0.025) 150-200 (6-8) (0.67) 221-325 GHD-325 LLT-325 163-325 269-325<br />

200-250 (8-10) 221-425 GHD-425 LLT-425 163-425 269-425<br />

250-300 (10-12) 221-525 GHD-525 163-525 269-525<br />

300-350 (12-14) 221-625 GHD-625 163-625 269-625<br />

350-400 (14-16) GHD-725 163-725<br />

400-460 (16-18) 221-825 GHD-825 163-825 269-825<br />

460-508 (18-20) 163-925<br />

0.660 200-250 (8-10) 2.76 163-426<br />

(0.026) 250-300 (10-12) (0.73) 163-526<br />

300-350 (12-14) 163-626<br />

400-460 (16-18) 163-826<br />

460-508 (18-20) 163-926<br />

0.686 100-150 (4-6) 2.96 GHD-227 163-227 269-227<br />

(0.027) 150-200 (6-8) (0.78) 221-327 GHD-327 LLT-327 163-327 269-327<br />

200-250 (8-10) 221-427 GHD-427 LLT-427 163-427 269-427<br />

250-300 (10-12) 221-527 GHD-527 163-527 269-527<br />

300-350 (12-14) 221-627 GHD-627 LLT-627 163-627 269-627<br />

350-400 (14-16) GHD-727 163-727<br />

400-460 (16-18) 221-827 GHD-827 163-827 269-827<br />

460-508 (18-20) GHD-927 163-927<br />

0.711 200-250 (8-10) 2.76 163-428<br />

(0.028) 250-300 (10-12) (0.73) 163-528<br />

300-350 (12-14) 163-628<br />

400-460 (16-18) 163-828<br />

0.737 100-150 (4-6) 3.42 163-229<br />

(0.029) 150-200 (6-8) (0.90) GHD-329 163-329<br />

200-250 (8-10) 221-429 GHD-429 163-429<br />

250-300 (10-12) 221-529 GHD-529 163-529<br />

300-350 (12-14) 221-629 GHD-629 163-629<br />

350-400 (14-16) 221-729 GHD-729 163-729<br />

400-460 (16-18) GHD-829 163-829<br />

460-508 (18-20) 163-929<br />

0.762 200-250 (8-10) 3.67 163-430<br />

(0.030) 250-300 (10-12) (0.97) 163-530<br />

0.787 100-150 (4-6) 3.90 GHD-231 163-231<br />

(0.031) 150-200 (6-8) (1.03) 221-331 GHD-331 LLT-331 163-331<br />

200-250 (8-10) 221-431 GHD-431 LLT-431 163-431<br />

250-300 (10-12) 221-531 GHD-531 163-531 269-531<br />

300-350 (12-14) 221-631 GHD-631 LLT-631 163-631 269-631<br />

350-400 (14-16) GHD-731 163-731<br />

400-460 (16-18) 221-831 GHD-831 163-831 269-831<br />

460-508 (18-20) GHD-931 163-931<br />

0.813 100-150 (4-6) 4.16 163-232<br />

(0.032) 200-250 (8-10) (1.1) 163-432<br />

400-460 (16-18) 163-832<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Form No. 305-796 E<br />

54 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Silver Plus Continued…<br />

Tip Selection Chart (cont’d)<br />

Fan Width<br />

Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

0.828 150-200 (6-8) 4.42 GHD-333<br />

(0.033) 200-250 (8-10) (1.17) 221-433 GHD-433 163-433<br />

250-300 (10-12) 221-533 GHD-533 163-533<br />

300-350 (12-14) 221-633 GHD-633 163-633<br />

350-400 (14-16) GHD-733 163-733<br />

400-460 (16-18) 221-833 GHD-833 163-833<br />

460-508 (18-20) GHD-933 163-933<br />

0.889 100-150 (4-6) 4.98 GHD-235 LLT-225 163-235<br />

(0.035) 150-200 (6-8) (1.31) GHD-335 LLT-325 163-335<br />

200-250 (8-10) 221-435 GHD-435 LLT-425 163-435<br />

250-300 (10-12) 221-535 GHD-535 163-535<br />

300-350 (12-14) 221-635 GHD-635 163-635 269-635<br />

350-400 (14-16) 221-735 GHD-735 163-735<br />

400-460 (16-18) 221-835 GHD-835 163-835<br />

460-508 (18-20) 221-935 GHD-935 163-935<br />

0.940 150-200 (6-8) 5.56 GHD-337<br />

(0.037) 200-250 (8-10) (1.47) GHD-437<br />

250-300 (10-12) GHD-537<br />

300-350 (12-14) GHD-637 163-637<br />

350-400 (14-16) GHD-737 163-737<br />

400-460 (16-18) GHD-837<br />

460-508 (18-20) GHD-937<br />

0.991 100-150 (4-6) 6.18 GHD-239 163-239<br />

(0.039) 150-200 (6-8) (1.63) GHD-339 163-339<br />

200-250 (8-10) 221-439 GHD-439 163-439<br />

250-300 (10-12) GHD-539 163-539<br />

300-350 (12-14) GHD-639 163-639<br />

350-400 (14-16) GHD-739<br />

400-460 (16-18) GHD-839 163-839<br />

460-508 (18-20) GHD-939 163-939<br />

1.041 150-200 (6-8) 6.83 GHD-341 LLT-341 163-341<br />

(0.041) 200-250 (8-10) (1.80) GHD-441 163-441<br />

250-300 (10-12) GHD-541 163-541<br />

300-350 (12-14) GHD-641 163-641<br />

350-400 (14-16) GHD-741<br />

400-460 (16-18) GHD-841 163-841<br />

1.092 150-200 (6-8) 7.51 GHD-343<br />

(0.043) 200-250 (8-10) (1.99) 221-443 GHD-443 163-443<br />

250-300 (10-12) 221-543 GHD-543 163-543<br />

300-350 (12-14) GHD-643 163-643<br />

350-400 (14-16) GHD-743<br />

400-460 (16-18) GHD-843<br />

460-508 (18-20) 163-943<br />

1.143 150-200 (6-8) 8.21 GHD-345 LLT-345<br />

(0.045) 200-250 (8-10) (2.17) GHD-445 163-445<br />

250-300 (10-12) GHD-545 163-545<br />

300-350 (12-14) 221-645 GHD-645 163-645<br />

400-460 (16-18) 163-845<br />

1.194 150-200 (6-8) 8.98 GHD-347<br />

(0.047) 200-250 (8-10) (2.37) GHD-447<br />

250-300 (10-12) GHD-547 163-547<br />

300-350 (12-14) GHD-647 163-647<br />

350-400 (14-16) GHD-747<br />

400-460 (16-18) GHD-847 163-847<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Form No. 305-796 E<br />

Control Equipment and Supplies in the Southwest.” 55


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Silver Plus Continued…<br />

Tip Selection Chart (cont’d)<br />

Fan Width<br />

Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

1.245 150-200 (6-8) 9.75 GHD-349 LLT-349<br />

(0.049) 200-250 (8-10) (2.58) GHD-449 163-449<br />

250-300 (10-12) GHD-549<br />

300-350 (12-14) GHD-649<br />

350-400 (14-16) GHD-749 163-749<br />

400-460 (16-18) 163-849<br />

1.295 150-200 (6-8) 10.6 GHD-351 LLT-351 163-351<br />

(0.051) 200-250 (8-10) (2.79) 221-451 GHD-451 163-451<br />

250-300 (10-12) 221-551 GHD-551 163-551<br />

300-350 (12-14) GHD-651 163-651<br />

350-400 (14-16) GHD-751<br />

400-460 (16-18) GHD-851<br />

1.346 250-300 (10-12) 11.41 GHD-553 163-553<br />

(0.053) 350-400 (14-16) (3.01) GHD-753<br />

1.397 150-200 (6-8) 12.29 GHD-355 LLT-355<br />

(0.055) 200-250 (8-10) (3.21) 221-455 GHD-455 LLT-455 163-455<br />

250-300 (10-12) 221-555 GHD-555 163-555<br />

300-350 (12-14) 221-655 GHD-655 163-655<br />

350-400 (14-16) GHD-755<br />

400-460 (16-18) GHD-855<br />

1.448 150-200 (6-8) 13.2 163-357<br />

(0.057) 200-250 (8-10) (3.49) 163-457<br />

250-300 (10-12) GHD-557 163-557<br />

300-350 (12-14) GHD-657 163-657<br />

350-400 (14-16) 163-757<br />

1.499 150-200 (6-8) 14.14 163-359<br />

(0.059) 200-250 (8-10) (3.74) 163-459<br />

250-300 (10-12) GHD-559 163-559<br />

300-350 (12-14) GHD-659 163-659<br />

350-400 (14-16) 163-749<br />

1.549 200-250 (8-10) 15.12 GHD-461 163-461<br />

(0.061) 250-300 (10-12) (3.99) GHD-561 163-561<br />

300-350 (12-14) GHD-661 163-661<br />

350-400 (14-16) GHD-761 163-761<br />

400-460 (16-18) GHD-861 163-861<br />

1.600 200-250 (8-10) 16.13 GHD-463 163-463<br />

(0.063) 250-300 (10-12) (4.26) 221-563 GHD-563 163-563<br />

300-350 (12-14) GHD-663 163-663<br />

350-400 (14-16) GHD-763 163-763<br />

400-460 (16-18) GHD-863 163-863<br />

1.651 200-250 (8-10) 17.17 GHD-465 163-465<br />

(0.065) 250-300 (10-12) (4.53) GHD-565 163-565<br />

300-350 (12-14) 221-665 GHD-665 163-665<br />

350-400 (14-16) 163-765<br />

400-460 (16-18) 163-865<br />

1.702 200-250 (8-10) 18.24 GHD-467 163-467<br />

(0.067) 250-300 (10-12) (4.82) GHD-567 163-567<br />

300-350 (12-14) GHD-667 163-667<br />

350-400 (14-16) GHD-767 163-767<br />

400-460 (16-18) GHD-867 163-867<br />

1.753 200-250 (8-10) 19.36 163-469<br />

(0.069) 250-300 (10-12) (5.11) 163-569<br />

300-350 (12-14) GHD-669 163-669<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Form No. 305-796 E<br />

56 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Silver Plus Continued…<br />

Tip Selection Chart (cont’d)<br />

Fan Width<br />

Orifice at 300 mm RAC IV HD RAC LineLaser Silver Flat Fine Finish Fine Finish<br />

Size (12 in.) Flow Rate* SwitchTip Tip Tip Tip Tip Flat Tip RAC<br />

mm mm l/min Part No. Part No. Part No. Part No. Part No. Part No. Part No.<br />

(inches) (inches) (U.S. gpm) (221-xxx) (GHD-xxx) (LLT-xxx) (163-odd nos.) (269-xxx) (163-even nos.) (FFR-xxx)<br />

1.803 200-250 (8-10) 20.48 GHD-471 163-471<br />

(0.071) 250-300 (10-12) (5.41) GHD-571 163-571<br />

300-350 (12-14) GHD-671 163-671<br />

350-400 (14-16) GHD-771<br />

400-460 (16-18) 163-871<br />

1.854 200-250 (8-10) 21.57 163-473<br />

(0.073) 250-300 (10-12) (5.7) 163-573<br />

1.905 200-250 (8-10) 22.85 GHD-475 163-475<br />

(0.075) 250-300 (10-12) (6.04) GHD-575<br />

300-350 (12-14) GHD-675<br />

1.956 200-250 (8-10) 24.22 163-477<br />

(0.077) (6.4)<br />

2.006 200-250 (8-10) 25.36 163-479<br />

(0.079) (6.7)<br />

2.057 200-250 (8-10) 26.66 GHD-481 163-481<br />

(0.081) (7.04)<br />

Flow rate established with water at 13.8 MPa (138 bar) at the tip.<br />

Accessories for Silver Plus<br />

Filters<br />

Maximum working pressure: 21.0 MPa (210 bar).<br />

Adequate filtering is important for a good surface finish and to<br />

minimize tip clogging. These filters provide secondary filtering.<br />

Various screen meshes are available.<br />

Filters that mount in hose:<br />

213-068 Includes filter body, spring and one 100 mesh screen.<br />

213-069 Includes filter spring and one 60 mesh screen.<br />

Use with 213-068 filter body.<br />

210-742 Includes filter spring and one 100 mesh screen.<br />

Use with 213-068 filter body.<br />

210-729 Includes assembly 213-068 plus a 0.9 m whip<br />

hose for more flexible gun movement.<br />

Filters that mount between hose and gun:<br />

210-500 Includes swivel, adapter, and one 100 mesh screen.<br />

Replacement screens for above filters:<br />

210-731 Three 250 micron (60 mesh) screens.<br />

210-732 Three 149 micron (100 mesh) screens.<br />

210-733 Three 74 micron (200 mesh) screens.<br />

Gun Hose Swivels and Whip Hose<br />

Swivels and whip hoses provide more flexible gun movement for<br />

easier handling and less fatigue. Working pressures are listed in<br />

the descriptions.<br />

207-946 Gun Hose Swivel<br />

1/2 npsm(f) x 3/8 npt(f).<br />

Max. working pressure: 35.0 MPa (350 bar).<br />

204-940 Gun Hose Swivel<br />

1/4 npsm(f) x 1/4 npt(m).<br />

Max. working pressure: 21.0 MPa (210 bar).<br />

214-700 Whip Hose, Nylon<br />

Coupled 1/4 npsm(f) x 3/8 npt(m),<br />

spring guards both ends.<br />

Max. working pressure: 21.0 MPa (210 bar).<br />

Nylon Brushes<br />

Use to thoroughly clean the gun’s fluid passages.<br />

101-891 9 mm diameter.<br />

101-892 16 mm diameter.<br />

Tools<br />

171-147 Wrench<br />

Fixes all hexes on the gun.<br />

188-369 Needle Tool<br />

Required to install new needle without damaging it.<br />

Tip Guards<br />

These tip guards fit all Graco airless spray guns. Choose the one<br />

that is right for your application. One of these tip guards is<br />

included with every Graco airless gun. Use the chart on the inside<br />

pages of this data sheet as a Tip Selection Guide.<br />

220-422 RAC IV DripLess Tip Guard<br />

Includes SwitchTip of choice.<br />

220-222 Standard DripLess Tip Guard<br />

Order flat tip separately.<br />

222-674 Heavy-Duty RAC DripLess Tip Guard<br />

Order SwitchTip separately.<br />

Form No. 305-796 E<br />

Control Equipment and Supplies in the Southwest.” 57


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Silver Plus Continued…<br />

Ordering Information<br />

235-463 Silver Plus with RAC IV DripLess Tip Guard<br />

and 517 SwitchTip, 2-Finger Trigger<br />

235-464 Silver Plus with HD RAC IV Tip Assembly,<br />

and 617 SwitchTip, 2-Finger Trigger<br />

238-591 Silver Plus with HD RAC IV Tip Assembly,<br />

and 525 SwitchTip, 4-Finger Trigger<br />

235-460 Silver Plus with DripLess Flat Tip Guard,<br />

2-Finger Trigger<br />

Spray tip not included. Order separately.<br />

238-966 Silver Plus with HD RAC IV Tip Guard,<br />

2-Finger Trigger with 4-Finger Fluid Tube<br />

For improved gloved hand access.<br />

235-461 Silver Plus with DripLess Flat Tip Guard,<br />

4-Finger Trigger<br />

Spray tip not included. Order separately.<br />

235-462 Silver Plus with DripLess Flat Tip Guard,<br />

0.94 mm (0.037 in.) Preorifice<br />

For Fine Finish.<br />

Spray tip not included. Order separately.<br />

235-474 Silver Plus Gun Repair Kit<br />

Technical Specifications<br />

Max. working fluid pressure . . . . . . . . 34.5 MPa (345 bar)<br />

Weight<br />

without tip or guard . . . . . . . . . . . . . . . . . . . . . . . 510 g<br />

Fluid orifice<br />

All models, except 235-462 . . . . . . . . . . . . . . . . 2.3 mm<br />

235-462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.94 mm<br />

Fluid inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npsm(m)<br />

Maximum material temperature . . . . . . . . . . . . . . . 50°C<br />

Sound pressure level* . . . . . . . . . . . . . . . . . . . . . . . 78 dBa<br />

Sound power level* . . . . . . . . . . . . . . . . . . . . . . . . . 87 dBa<br />

Wetted parts . . . . . . . . . . . . . . . . stainless steel, polyethylene,<br />

. . . . . . . . . . . . . . . . . . . . . . . . . . . polyurethane, nylon, Teflon ®<br />

Instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . 308-236<br />

*Measured while spraying waterborne paint – gravity 1.36 through a 517 tip<br />

at 20.7 MPa (207 bar) per ISO 3744.<br />

Teflon ® is a registered trademark of Du Pont.<br />

Graco is registered to I.S. EN ISO 9001.<br />

Any and all specifications contained herein are subject<br />

to change without notice.<br />

R<br />

GRACO N.V.<br />

Slakweidestraat 31<br />

58 B-3630 Maasmechelen “We stock the most complete line of Corrosion-<br />

Tel: (32) 89 770 700 • Fax: (32) 89 770 777<br />

www.graco.com (US) • www.graco.be (Europe)


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Part #<br />

Description<br />

1 HDCBX-112 Spray head<br />

2 HDCBX-SA Small arbor<br />

3 HDCBX-LC Locking nut<br />

4 HDCBX-CCS-112 Centering device<br />

5 HDCBX-XS Extra small manifold<br />

6 HBC01124 Centering carriage<br />

7 HDCBX-150-112 Air motor<br />

8 HBS01095 Coupling<br />

9 CBX205 Threaded extension<br />

10 HBS01095 Coupling<br />

11 HBS01095 Coupling<br />

12 HDCBXMF Manifold fitting<br />

13A 512018 .018” Preorifice<br />

13B 512031 .031” Preorifice<br />

13C 512039 .039” Preorifice<br />

14 CP-4928-A Back pressure assembly<br />

*** HDCBX-360-2 is shown. HDCBX-360-112 is the<br />

same without the centering carriage (6)<br />

Internal Diameter Paint Equipment<br />

HDCBX-360-2 and HDCBX-360-112<br />

Part #<br />

Description<br />

1 HDCBX-112 Spray head<br />

2 HDCBX-SA Small arbor<br />

3 HDCBX-LC Locking nut<br />

4 HDCBX-CCS-112 Centering sheave<br />

5 HBC01131 Centering carriage<br />

6 HDCBX-XS Extra small manifold<br />

7 HDCBX-150-112 Air Motor<br />

8 HBS01095 Coupling<br />

9 CBX-205 Threaded extension<br />

10 HBS01092 Locking nut<br />

11 HBS01092 Locking nut<br />

12 HDCBXMF Manifold fitting<br />

13 512018 .018” Preorifice<br />

13B 512031 .031” Preorifice<br />

13C 512039 .039” Preorifice<br />

14 CP-4928-A Back pressure assembly<br />

HDCBX-360-3<br />

Control Equipment and Supplies in the Southwest.” 59


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

HDCBX-360-4<br />

Part #<br />

Description<br />

1 HDCBX-LN Locking nut<br />

2 HDCBX-4 Spray Head<br />

3 HDCBX-CCS-4 Centering collars<br />

4 ISBO3641 Centering carriage<br />

5 HDCBX-M Manifold<br />

6 HDCBX-AE Arbor extension<br />

7 HDCBX-MFM Manifold fitting<br />

8A 512018 .018” Preorifice<br />

8B 512031 .031” Preorifice<br />

8C 512039 .039” Preorifice<br />

9 CP-4928-A Back pressure assembly<br />

10 HDCBX-150-4 Air motor<br />

HDCBX-360-5<br />

Part #<br />

Description<br />

1 HDCBX-LN Locking nut<br />

2 HDCBX-6 Spray head<br />

3 HDCBX-SE-6 Extension<br />

4 HDCBX-150-6 Air motor<br />

5 SB-636-18 Centering carriage<br />

6 HDCBX-L Large manifold<br />

7 HDCBX-ORS Small “O” ring<br />

8 HDCBX-ORL Large “O” ring<br />

9 HDCBX-LMF Large manifold fitting<br />

10 HDCBX-CCS-6 Centering collars<br />

11A 512018 .018” Preorifice<br />

11B 512031 .031” Preorifice<br />

11C 512039 .039” Preorifice<br />

12 HDCBX CT Copper tube<br />

13 HDCBX-MFM Manifold fitting<br />

14 CP-4928-A Back pressure assembly<br />

15 243-283 Airless gun<br />

60 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Page 4<br />

SBBI-21-044-H<br />

Ref. Replacement Description Individual<br />

No. Part No. <strong>Parts</strong> Req.<br />

1 PT-423 Tank Assy. Kit (Includes 1<br />

Ref. Nos. 1A, 18, 19, 20 & 21)<br />

1A PT-420 Tank Shell 1<br />

2 PT-33-1 Lid Gasket, Santoprene 1<br />

3 PT-425 Lid, Zinc Plated (Agitator) 1<br />

4 PT-418 Air Motor/Adapter Assy.<br />

(See Pg. 5 for Breakdown)<br />

*5 ---- Street Elbow 1/4" NPT (F) 1<br />

x 1/4" NPT (M)<br />

6 H-2008 Nipple 1/4" NPT(M) (83C-210 & 83C-220) 2<br />

x 1/4"NPS(M) (83C-211 & 83C-221) 3<br />

7 HA-57011 Hose Assembly 1<br />

8 HAV-500 Air Adjusting Valve1/4" NPS (F) 1<br />

x 1/4" NPS (M)<br />

9 83-2727 Gauge (83C-210, 83C-211) 1<br />

Gauge (83C-220, 83C-221) 2<br />

*9A ---- Pipe Plug 1/4" NPT(M)(Supplied/Reg) 1<br />

10 HAR-511 Regulator (All regulated models) 1<br />

10A HAR-507 Regulator (83C-220 & 83C-221) 1<br />

11 SSP-30-ZN 90° Swivel Adapter 1/4" NPS (F) 1<br />

x 1/4" NPT (M)<br />

*12 ---- Cross 1/4" NPT (F) 1<br />

13 TIA-4080 Safety Valve - 80 PSI 1<br />

14 PT-32 Handle 1<br />

*15 ---- Hex Nut 3/8"-16 1<br />

16 AD-11 Nipple 3/8" NPT (M) 1<br />

x 3/8" NPT (M) S.S.<br />

*17 ---- Street Elbow 3/8" NPT (F) 1<br />

x 3/8" NPT (M) S.S.<br />

18 ---- Thumb Screw 4<br />

19 ---- Yoke Assembly 4<br />

20 ---- Cotter Pin, 3/32 x 1" 4<br />

21 ---- Hinge Pin 4<br />

22 PT-31 Fluid Tube, Galv. 1<br />

23 PT-78-K10 or Tank Liner (Kit of 10 or 60) 1<br />

PT-78-K60<br />

24 PT-426 Lid, Zinc Plated 1<br />

25 SSP-462-ZN Hex Nipple 1/4" NPT(M) 1<br />

26 SS-2707 Air Relief Valve 1<br />

27 83-4233 D. M. Nipple (Universal Pipe Thread)<br />

(83C-210, 83C-211) 2<br />

(83C-220, 83C-221) 3<br />

63 KK-5057 Clamp, Pin & Screw Kit (Includes<br />

1 Ea. Ref. Nos. 18, 19, 20 & 21) 1<br />

65 KK-5076 Safety Valve & Drain Valve Kit<br />

(Includes 1 Ea. Ref. Nos. 13 & 26) 1<br />

*Purchase locally.<br />

Suffixes -K2, K5, K10 designate kits of multiple parts.<br />

Grounding Diagram<br />

Purchase hardware locally<br />

5/16–18 x 3/4 Long<br />

Hex Head Bolt<br />

(1 Required)<br />

Paint Tanks<br />

Binks 83C Pressure Tank<br />

5/16–18 Hex Head<br />

Nut (2 Required)<br />

83C-210 PRESSURE TANK<br />

(Includes Ref. No. 1, 2 and 18 thru 23)<br />

9<br />

Air In<br />

27<br />

27<br />

24<br />

11<br />

12<br />

83C-220 &<br />

83C-221<br />

PRESSURE TANK<br />

(Dual Regulation<br />

included with these<br />

models)<br />

6<br />

27<br />

Air In<br />

6<br />

5<br />

7<br />

3<br />

2<br />

7<br />

8<br />

9A<br />

27<br />

4<br />

25<br />

12<br />

25<br />

9<br />

6<br />

11<br />

Air to<br />

Spray<br />

Gun<br />

6<br />

10<br />

26<br />

27<br />

10<br />

13<br />

9<br />

Air to<br />

Spray<br />

Gun<br />

26<br />

9A<br />

13<br />

65<br />

14<br />

15<br />

Fluid Out<br />

16<br />

6<br />

15<br />

17<br />

10A<br />

14<br />

Fluid Out<br />

16<br />

1A<br />

17<br />

18<br />

19<br />

20<br />

21<br />

63<br />

1<br />

2X<br />

Sufficient Length<br />

12 Gauge Wire<br />

(Not Shown)<br />

5/16 Lock Washer<br />

(1 Required)<br />

Tank Skirt (Ref)<br />

22<br />

23<br />

83C-211 PRESSURE TANK WITH AGITATOR<br />

Control Equipment and Supplies in the Southwest.” 61


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Binks 83C Continued… SBBI-21-044-H Page 5<br />

36<br />

37<br />

38<br />

39<br />

29 30<br />

31 32<br />

33<br />

40<br />

28<br />

34<br />

58<br />

57<br />

64<br />

61<br />

60 59<br />

59<br />

Open side of seal<br />

(50) faces downward.<br />

Optional propeller (55)<br />

available. See Page 6,<br />

Accessories.<br />

56<br />

56A<br />

PT-418 Air Motor/Adapter Ass'y (Ref. No. 4)<br />

Includes Ref. Nos. 35, 48, 49, 50, & 51.<br />

41<br />

42<br />

43<br />

44<br />

45**<br />

41<br />

42<br />

46<br />

39<br />

38<br />

47<br />

48<br />

49<br />

50<br />

51<br />

49<br />

49<br />

52<br />

53<br />

54<br />

55<br />

35<br />

62<br />

4<br />

HAR-507 (Ref. No. 10A) & HAR-511 (Ref. No. 10)<br />

REGULATOR ASSEMBLIES (HAR-511 shown)<br />

Ref. Replacement Description Individual<br />

No. Part No. <strong>Parts</strong> Req.<br />

28 KK-4977 Repair Kit 1<br />

29 --- "O" Ring 1<br />

30 --- Spring 1<br />

31 --- "O" Ring 1<br />

32 --- Valve 1<br />

33 --- "O" Ring 1<br />

34 --- Diaphragm Assembly 1<br />

35 PT-410 Air Motor Assembly 1<br />

36 QS-190 End Cap 1<br />

*37 --- End Cap Gasket 1<br />

38 PT-58 Bearing 2<br />

39 Purchase locally Screw (1/4"-28 x 1/2") 12<br />

40 --- Front Plate 1<br />

*41 PT-59-1-K10 End Plate Spacer 2<br />

42 QS-189-1-K10 Dowel Pin (Kit of 10) 4<br />

43 --- Body 1<br />

*44 --- Vane 4<br />

45 --- Rotor Assembly 1<br />

46 --- End Plate 1<br />

47 PT-56 Shaft Seal 1<br />

+ 48 PT-50 Air Motor Adapter 1<br />

+• 49 Purchase locally Set Screw (1/4"-20 x 1/4") 4<br />

+ 50 KK-5041 Seal Assembly 1<br />

• 51 QMG-441 Shaft Coupling Kit 1<br />

(Includes #49)<br />

+ 52 SSG-8096-K5 "O" Ring (Kit of 5) 1<br />

+ 53 PT-70 Adapter Nut 1<br />

• 54 QMG-56 Shaft 1<br />

• 55 QMS-448 Propeller Assy. 1<br />

56 --- Propeller 1<br />

56A Purchase locally Set Screw 1<br />

(1/4"-20 x 3/8" S.S.)<br />

57 350-401 Muffler Assembly 1<br />

58 --- Body 1<br />

* 59 --- Screen 2<br />

*60 --- Felt 1<br />

61 --- Cap 1<br />

62 PT-428 Agitator Shaft Assembly<br />

(Includes 1 Ea. Ref. Nos.<br />

49, 52, 53, 54 & 55) 1<br />

64 KK-5006 Strainer Screen & Felt Kit<br />

(Includes 2 Ea. Ref. No. 59<br />

& 4 Ea. Ref. No. 60) 1<br />

* <strong>Parts</strong> included in KK-5001-1 Air Motor Repair Kit.<br />

+ <strong>Parts</strong> included in KK-5074 Air Motor Apapter Kit.<br />

• <strong>Parts</strong> included in KK-5075 Agitator Shaft Assembly.<br />

(KK-5074 & KK-5075 Sold by ITW Automotive<br />

Refinishing only.)<br />

62 “We stock the most complete line of Corrosion-


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

Binks 83C Continued…<br />

Page 8<br />

ACCESSORIES<br />

SBBI-21-044-H<br />

PROSPECTOR TM PRESSURE TANK<br />

STRAINERS FOR 2 GALLON TANKS<br />

Prospector strainers are an economical way to<br />

remove foreign material from paint, stain, lacquer<br />

and coatings.<br />

Inner Diameter ......................... 8.75" (222.25mm)<br />

Outer Diameter ..................... 10.625" (269.87mm)<br />

Height/Depth ............................ 2.625" (66.67mm)<br />

Case Qty ............................................................. 20<br />

PTS-2Gal-K20-200 .............................. 200 micron<br />

......................................... (approx. 65 wire mesh)<br />

PTS-2Gal-K20-400 .............................. 400 micron<br />

......................................... (approx. 37 wire mesh)<br />

PTS-2Gal-K20-600 .............................. 600 micron<br />

......................................... (approx. 28 wire mesh)<br />

SCRUBS ®<br />

HAND CLEANER TOWELS<br />

Scrubs ® are a pre-moistened<br />

hand cleaner towel for painters.<br />

No water is needed.<br />

29-3100<br />

ITW Industrial Finishing<br />

192218<br />

ITW Automotive Refinishing<br />

PT-78-K10 & PT-78-K60 LINER<br />

A molded polyethylene tank liner<br />

to reduce tank clean up time. The<br />

liner is made of tough, durable,<br />

leakproof polyethylene and can be<br />

re-used. May be used with all materials<br />

that are compatible with polyethylene.<br />

(Available in packages of<br />

10 and 80 only.)<br />

QMS-79 OPTIONAL PROPELLER<br />

Used with light viscosity or waterborne<br />

materials where over-agitation may be<br />

a problem.<br />

Binks 81-800: 1 Qt. Drip Cup<br />

PT-413 AIR REGULATOR KIT<br />

Used to convert single regulated<br />

tanks (fluid only), to dual regulation<br />

(fluid and air). Used with portable<br />

air compressors or with air lines<br />

when no other means (air transformers<br />

or regulators) of air pressure<br />

regulation is available.<br />

Ball Valves. VA-542 air inlet<br />

shut-off valve. To install, replace<br />

the 83-4233 D.M. nipple<br />

with a bushing – 3/8(m) x 1/<br />

4(f) – purchased locally. Attach<br />

ball valve.<br />

Binks MODEL 81-800<br />

DRIP-PROOF 1-QUART ALUMINUM<br />

SIPHON CUP ASSEMBLY<br />

VA-540 fluid outlet shut-off<br />

valve. To install, remove the<br />

AD-11 adapter. Using these<br />

valves will simplify attachment<br />

of air and fluid hoses.<br />

3/8 NPS THREAD SWIVEL NUT<br />

6<br />

1<br />

2<br />

3<br />

4<br />

5<br />

10<br />

6<br />

7<br />

8<br />

9<br />

NOTE<br />

Keep tube and tube connectors<br />

WARRANTY clean of paint. Accumulation of<br />

paint in the tube or connectors<br />

This product is covered by Binks' 1 Year Limited Warranty.<br />

can plug them and prevent the<br />

siphon action.<br />

Binks Worldwide Sales and Service Listing: www.binks.com<br />

ITW Industrial Finishing<br />

PARTS LIST ITW Automotive Refinishing<br />

Binks has authorized distributors throughout the world. For technical<br />

Binks has authorized distributors throughout the world.<br />

When ordering, please specify Part No.<br />

assistance or the distributor nearest you, see listing below.<br />

For equipment, parts and service, check the Yellow Pages<br />

ITEM PART<br />

ITEMunder PART “Automotive Body Shop Equipment and Supplies.”<br />

U.S./Canada Technical NO. NO. Service Office: DESCRIPTION QTY. NO. For technical NO. assistance, DESCRIPTION see listing below. QTY.<br />

195 Internationale Blvd., Glendale Heights, IL 60139<br />

1 TGC-13! SWIVEL NUT.................................. 1 8<br />

Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)<br />

U.S./Canada 81-805 Customer COVER Service MACHINING...................... Office:<br />

1<br />

Toll-Free Fax: 1-888-246-5732<br />

2 TGC-12! ADAPTER ...................................... 1 9<br />

1724<br />

TGC-11<br />

Indian Wood<br />

TUBE (Fluid)<br />

Circle, Suite<br />

....................................<br />

J-K, Maumee, OH 43537<br />

1<br />

3 81-803!" DRIP PROOF TUBE (Plus One Spare).... 2 10Toll-Free 81-801** Telephone: COVER 1-800-445-3988 ASSEMBLY (U.S.A. ........................ and Canada 1only)<br />

4 TSC-13! LEVER ............................................ 1 11Toll-Free 82-428-2 Fax: 1-800-445-6643<br />

ONE QUART CUP ASSEMBLY........ 1<br />

5 81-802 YOKE ............................................ 1 ! Available in 81-806 Cup Cover Repair Kit.<br />

6 81-307! CONNECTOR ................................ 2 "Available in quantity pack. Order 81-803-K5 (quantity of 5).<br />

7 TGC-9*! GASKET ........................................ 1 * Available in quantity pack. Order TGC-9-K5 (quantity of 5).<br />

** 81-801 Cover Assembly can be purchased separately.<br />

3/06 ©2006 Illinois Tool Works Inc. All rights reserved. Printed in U.S.A.<br />

Control Equipment and Supplies in the Southwest.” Replaces Part 63<br />

11<br />

Part Sheet<br />

2794R<br />

Sheet<br />

77-2794R-1


CLEMTEX<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Binks Model 80-295 (2 QT.) “STEADI-GRIP” PRESSURE CONTAINER<br />

Binks 80-295: 2 Qt. Pressure Cup<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

1 80-4 CUP, 2 QUART ................................ 1<br />

2 80-34 TUBE, MATERIAL ............................ 1<br />

3 80-11* GASKET, TRI SEAL FOAM ................ 1<br />

4 80-297 COVER .......................................... 1<br />

5 80-12 AIR RELEASE VALVE .................... 1<br />

6 72-1022 ▲ CENTERPOST ASSEMBLY .............. 1<br />

7 80-33 OUTLET ........................................ 1<br />

8 20-353 JAM NUT, 5/16-18 .......................... 1<br />

9 83-1899 HANDLE ........................................ 1<br />

PARTS LIST<br />

When ordering, please specify Part No.<br />

*Available in quantity pack. For Tri-Seal Gaskets, order 80-11-5 (qty. of 5).<br />

▲ Available from Industrial Finishing distributors only.<br />

ITEM PART<br />

NO. NO. DESCRIPTION QTY.<br />

10 85-440 AIR REGULATOR ASSEMBLY ........ 1<br />

(MAX. 50 PSI FLUID PRESSURE)<br />

(SEE PART SHEET 2817)<br />

11 80-267 VALVE............................................ 1<br />

12 60-7 SPRING .......................................... 1<br />

13 80-45 OPTIONAL GASKET, LEATHER ...... —<br />

(ORDER SEPARATELY)<br />

14 85-441 2ND REGULATOR KIT .................. —<br />

(MAX. 50 PSI FOR ATOMIZING<br />

AIR CONTROL) (ORDER SEPARATELY)<br />

64 “We stock the most complete line of Corrosion-<br />

3


1-800-CLEMTEX<br />

www.clemtex.com<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

Corrosion Control<br />

Equipment and Supplies<br />

b+,+)!(,!4.#+.'!$)!EEED%#'4)'=D%54F!<br />

Control Equipment and Supplies in the Southwest.” 65


CLEMTEX<br />

Degrees of Blast Cleanliness<br />

Grade A Grade B Grade C<br />

Condition of Steel<br />

Grade A – Steel where mill scale has started to flake<br />

and light rusting occurs<br />

Grade B – Steel where all mill scale has flaked off and<br />

complete rusting has taken place<br />

Grade C – Steel where pitting and complete rusting has<br />

occurred<br />

Brush Off Blast<br />

Definition: A Brush-Off Blast Cleaned Surface Finish is<br />

defined as one from which all oil, grease, dirt, rust scale, loose<br />

mill scale, loose rust and loose paint or coatings are removed<br />

completely but tight mill scale and tightly adhered rust, paint<br />

and coatings are permitted to remain provided that all mill scale<br />

and rust have been exposed to the abrasive blast pattern<br />

sufficiently to expose numerous flecks of the underlying metal<br />

fairly uniformly distributed over the entire surface.<br />

NACE – 4 SSPC-SP-7 SA - 1<br />

Commercial Blast<br />

Definition: A Commercial Blast Cleaned Surface Finish is defined as one<br />

from which all oil, grease, dirt, rust scale and foreign matter have been<br />

completely removed from the surface and all rust, mill scale and old paint<br />

have been completely removed except for slight shadows, streaks, or<br />

discolorations caused by rust stain, mill scale oxides or slight, tight residues<br />

of paint or coating that may remain; if the surface is pitted, slight residues of<br />

rust or paint may by found in the bottom of pits; at least two-thirds of each<br />

square inch of surface area shall be free of all visible residues and the<br />

remainder shall be limited to the light discoloration, slight staining or tight<br />

residues mentioned above. NACE – 3 SSPC-SP-6 SA - 2<br />

Near White Metal Blast<br />

Definition: A Near-White Blast Cleaned Surface Finish is defined<br />

as one from which all oil, grease, dirt, mill scale, rust, corrosion<br />

products, oxides, paint or other foreign matter have been completely<br />

removed from the surface except for very light shadows, very slight<br />

streaks or slight discolorations caused by rust stain, mill scale<br />

oxides, or light, tight residues of paint or coating that may remain. At<br />

least 95 percent of each square inch of surface area shall be free of<br />

all visible residues, and the remainder shall be limited to the light<br />

discoloration mentioned above.<br />

NACE -2 SSPC-SP-10 SA – 2 ½<br />

White Metal Blast<br />

Definition: A White Metal Blast Cleaned Surface Finish is<br />

defined as a surface with a gray-white, uniform metallic color,<br />

slightly roughened to form a suitable anchor pattern for<br />

coatings. The surface, when viewed without magnification, shall<br />

be free of all oil, grease, dirt, visible mill scale, rust, corrosion<br />

products, oxides, paint, or any other foreign matter.<br />

NACE – 1 SSPC-SP-5 SA - 3<br />

Houston Office<br />

248 McCarty Dr.<br />

P.O. Box 15214<br />

Houston, TX 77220-5214<br />

(713) 672-8251<br />

Fax (713) 672-6336<br />

Corpus Christi Branch<br />

4750 Westway<br />

P.O. Box 5036<br />

Corpus Christi, TX 78465-5036<br />

(361) 882-8282<br />

Fax (361) 882-6029<br />

Dallas Branch<br />

4770 Gretna<br />

Dallas, TX 75207<br />

(214) 631-0584<br />

Fax (214) 631-5824<br />

1-800-BLAST 97<br />

1-800-CLEMTEX<br />

www.clemtex.com<br />

clemtex@clemtex.com<br />

©2010 <strong>Clemtex</strong>

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