Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

E X C E L L E N C E I N M O T I O N® 

ALL NEW CONTROL SYSTEMS 

•Brushless Servo 

•Stepper 

•Brushed DC 

MECHANICAL ACTUATORS 

•Screw-drives 

•Belt-drives 

New B3B Series! 

ELECTRIC LINEAR MOTION PRODUCTS FROM 

® 

TOL-O-MATIC 

3600-4077

CONTENTS 

A COMPLETE FAMILY OF MOTION CONTROL PRODUCTS 

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 

Typical Application Solutions. . . . . . . . . . . . . . . . . . . . 4 

CONTROLLERS, DRIVES AND MOTORS 

Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . 12 

Brushless Servo Systems. . . . . . . . . . . . . . . . . . . . 14 

Stepper Systems . . . . . . . . . . . . . . . . . . . . . . . . 16 

Brushed Dc Systems. . . . . . . . . . . . . . . . . . . . . . 18 

Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 

SSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 

MSC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 

Controller/Drive Combinations . . . . . . . . . . . . . . . . . . . 30 

MSS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 

MSCLDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 

DM5C & DM6C . . . . . . . . . . . . . . . . . . . . . . . . 37 

Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 

SSD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 

MSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 

DMCLDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 

DM5 & DM6. . . . . . . . . . . . . . . . . . . . . . . . . . 48 

Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 

MRV Brushless Servo Motors . . . . . . . . . . . . . . . . . 51 

MRS Stepper Motors. . . . . . . . . . . . . . . . . . . . . . 55 

MRB & MRBN Brushed Dc Motors . . . . . . . . . . . . . . 57 


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 

Basic Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 

Screw-drive Actuators . . . . . . . . . . . . . . . . . . . . . . . 69 

BCS/MCS Series. . . . . . . . . . . . . . . . . . . . . . . . . 74 

SLS/MLS Series . . . . . . . . . . . . . . . . . . . . . . . . . 76 

B3S/M3S Series. . . . . . . . . . . . . . . . . . . . . . . . . 78 

Belt-drive Actuators . . . . . . . . . . . . . . . . . . . . . . . . 81 

BCB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 

B3B/M3B Series . . . . . . . . . . . . . . . . . . . . . . . . 86 

Actuator Accessories . . . . . . . . . . . . . . . . . . . . . . . . 88 

Dual Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . 88 

Dual 180˚ Carrier. . . . . . . . . . . . . . . . . . . . . . . 90 

Floating Mount Bracket . . . . . . . . . . . . . . . . . . . . 93 

Tube Supports . . . . . . . . . . . . . . . . . . . . . . . . . 94 

Standard Mounting and Mounting Plates. . . . . . . . . . . 95 

MOTOR MOUNTING AND SYSTEM ACCESSORIES 

Motor Mounting Screw-Drives . . . . . . . . . . . . . . . . . . . 98 

Couplers and Motor Mount Kits for In-line Mounting . . . . 99 

In-line Gearhead Mounting. . . . . . . . . . . . . . . . . . . 103 

In-line Motor/Gearhead Combination Mount Dimensions . . . 109 

In-line Motor Mounting Dimensions . . . . . . . . . . . . . . 112 

Reverse-Parallel Mounting. . . . . . . . . . . . . . . . . . . . 114 

Motor Mounting Belt-Drives . . . . . . . . . . . . . . . . . . . . 118 

Direct-Drive Mounting Kits, Couplers and Gearheads . . . . . 119 

Direct-Drive Mounting Dimensions . . . . . . . . . . . . . . . 120 

Reduction Drive Mounting . . . . . . . . . . . . . . . . . . . 121 

PIT Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . 124 

JS Joystick Interface . . . . . . . . . . . . . . . . . . . . . . . . 125 

SIT Hand-held Interface . . . . . . . . . . . . . . . . . . . . . . 126 

Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 

ORDERING 

Actuator Requirements. . . . . . . . . . . . . . . . . . . . . . . 134 

Motor and Control Requirements . . . . . . . . . . . . . . . . . 135 

Field Retrofit Kits . . . . . . . . . . . . . . . . . . . . . . . . . 136 

ENGINEERING RESOURCES 

Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . 138 

Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . 140 

Selecting a Motor Drive Technology. . . . . . . . . . . . . . . . 142 

Basic Sizing Equations. . . . . . . . . . . . . . . . . . . . . . . 143 

Sizing and Selection Limiting Factors. . . . . . . . . . . . . . . 148 

Application Data Guidelines . . . . . . . . . . . . . . . . . . . . 150 

Terms and Conditions of Sale. . . . . . . . . . . . . . . . . . . 152 

©Copyright 1997, Tol-O-Matic, Inc. All rights reserved. No part of this publication may be reproduced, 

transmitted, transcribed, stored in a retrieval system, or translated into any language in any 

form by any means without the written permission of Tol-O-Matic, Inc. 

Tol-O-Matic, Axidyne, and Excellence in Motion are registered trademarks, Tol-O-Matic, Inc. Other 

product and corporate names may be trademarks of other companies, and are used only for 

explanation and to the owner’s benefit, without intent to infringe. 

Information furnished in this catalog is believed to be accurate and reliable. However, Tol-O-Matic 

assumes no responsibility for its use or for any errors that may appear in this document. Tol-O- 

Matic reserves the right to change the design or operation of the equipment described herein and 

any associated motion products without notice. Information in this document is subject to change 

without notice.

A COMPLETE 

FAMILY OF 

MOTION 

CONTROL 

PRODUCTS 

1

SYSTEM 

SOLUTIONS 

AXIDYNE MECHANICAL ACTUATORS 

The Tol-O-Matic Axidyne line of mechanical actuators offers a choice of 

three load carrier support and guidance systems. Any one of the wide 

variety of models available can be combined with any of the 

Axidyne Motion Control Systems to create flexible, 

dependable and easy-to-use motion control 

solutions for your application requirements. 

Five different 

actuator body 

types combine 

with eleven 

different 

motion control 

configurations 

for the widest 

variety of 

application 

solutions from 

one source– 

TOL-O-MATIC 

2

MOTION CONTROL SYSTEMS 

Axidyne offers all three types of motion control systems— 

brushless servo, stepper and brushed dc—available in single 

or multi-axis configurations with performance and cost ranges 

to fill a wide range of application 

requirements. 

3

SYSTEM1 

SYSTEM 

TYPICAL 

APPLICATION 

SOLUTIONS 

From lower cost, 

mature brushed 

dc technologies 

to higher performance 

brushless 

servo systems, 

Axidyne controls 

and actuator 

combinations will 

get your design 

up and running. 

4 

APPLICATION: 

Surgical Tubing 

Winder 

Tol-O-Matic System 

Components: 

• SSC2 two axis controller 

• SSD digital brushless 

servo drive/MRV brushless 

servo motor 

• MSD microstepping 

drive/MRS stepper 

motor 

• BCS screw drive rod 

bearing actuator 

• Motor couplings, motor 

adapters and cabling 

automatically selected 

using the Tol-O- 

Motion sizing software 

configuration 

generator 

APPLICATION DESCRIPTION: 

A manufacturer of surgical tubing winds the tubing on a spool with a 

constant tension as it is drawn. Constant tension is critical so as to not 

stretch and decrease the opening or wall thickness. 

APPLICATION REQUIREMENTS: 

• Constant tension to tubing provided by winding spool 

• Reciprocating tube position guide 

• Tube guide and tensioning must compensate for process speed 

variations 

TOL-O-MATIC SOLUTION: 

For precise tension control the SSD drive operating in torque mode, with 

a MRV brushless servo motor provides an optimal solution. The controller 

must be able to provide torque adjustment that is inversely proportional 

to the spool diameter. This adjustment will be made each time 

the tube position guide changes direction. The controller must also be 

able to provide linear interpolation between the spool motor position 

and the reciprocating tube guide position. A low cost solution for the 

reciprocating guide is a BCS Series screw-drive actuator driven by the 

MSD microstepping drive and a MRS series stepper motor. Therefore, 

the controller must be able to provide an analog torque signal for the 

servo drive as well as a step and direction signal for the microstepping 

drive. Also, the controller must be able to supply a correction algorithm 

for tension control with linear interpolation between the two axis. The 

controller for this application is the SSC2 two axis/multi-function 

controller.

SYSTEM2 

SYSTEM 

APPLICATION: 

Metal Fabrication 

Spot Welder 


Components: 

• SSC2 two-axis controller 

• Two MSD microstepping 

drives 

• MRS342 stepper motor 


• JS two-axis joystick 

• B3S20 screw-drive recirculating 

ball bearing 

actuator 

• BCS15 screw-drive rod 

bearing actuator 


adapters, and cabling 


using the Tol-O-Motion 

sizing software configuration 

generator 


A sheet metal fabricator needed to perform multiple spot welds on lot sizes ranging from 50 to 100 

pieces. No two lots had welds in the same locations; therefore, setup simplicity was crucial.. 


• Two axis positioning system 

• Teach mode 

• Repeatability better than ± 0.005 

• Speed = 25 inches per second 

• Weld head load = 10 lbs 


The SSC2 two axis controller with the Tol-O-Motion SSC user interface software provides a dedicated 

joystick teach mode unlike any other for simplicity of multiple axis point-to-point programming. The flexible 

SSC controller is capable of providing control for any of the Tol-O-Matic drivers (brushed dc servo, 

brushless servo, or steppers) but since speed and torque requirements allowed the use of a low cost 

stepper system, the MSD microstepping drives with the MRS stepper motors provided the most cost 

effective solution. A B3S20 (2" cylinder-style body B3S Series screw-drive) was selected for the primary 

axis actuator due to the large moment load generated by the secondary axis actuator, motor and load. 

For the secondary axis a BCS15 (1 1 /2" cylinder-style body BCS Series screw-drive) actuator was selected. 

5

APPLICATIONS 

SYSTEM3 

SYSTEM 

APPLICATION: 

Furniture Gluing 


Components: 

• SSC2 two-axis controller 

• Two MSD microstepping 

drives 



• B3S15 screw-drive 

recirculating ball bearing 

rodless actuator 

• BCS10 screw-drive 


• BC210 pneumatic 






sizing and selection 

software configuration 

generator 


A manufacturer of patio furniture needs to lay a bead of glue in various patterns as one part of a 

subassembly process to be performed on a single panel as it passes through the machine. 


• Two-axis control with circular and linear interpolation for glue head positioning 

• Ability to quickly and easily define glue pattern 

• Glue head feed 

• Constant move velocity/glue bead diameter 

• Communication to PLC 


The SSC2 two-axis controller, using the Tol-O-Motion SSC mouse teach mode, allowed the user to 

define arcs and line segments with the click of a mouse. With only moderate to low speed 

requirements for positioning the gluing head, this application was solved most cost effectively 

with the MDS microstepping drives and MRS stepper motors. In this application a positional 

accuracy better than 0.1 was all that was required. Therefore, the BCS style actuator was first 

choice. However, the moment load generated by the second axis actuator and gluing head 

drove the application to a B3S15 actuator as the primary axis. Also, by choosing Tol-O-Matic, this 

customer was able to save additional cost by integrating a rodless pneumatic cylinder as a constant 

force glue feed, in place of an additional drive, motor, and electric actuator. 

6

SYSTEM4 

SYSTEM 

APPLICATION: 

Scanning Device 

APPLICATIONS 


Components: 

• SSC3 three-axis multifunction 

controller 

• Two SSD20 digital 

servo drives 

• Two MRV341 brushless 

servo motors 

• SSD10 digital servo 

drive 

• Two B3B15 belt-drive 

actuators 

• B3S10 screw-drive 

actuator 






software configuration 

generator 


The developer of a new scanning device requires a method of traversing the device 48 inches in the X axis 

in less than 1 second and then indexing along the Y axis over a distance of 72 inches following each 

X axis scan. 


• X-Y positioning of a 50 lb. scanning head 

• 48-inch X axis move in less than 1 second 

• 72-inch Y travel distance 

• Better than 0.010-inch repeatability 


Speed and stroke requirements in the X axis do not allow the use of a screw actuator. The moment load generated 

by the scanning head and 72-inch Y axis does not allow a single actuator to be used for the X-axis. 

Therefore, two B3B150 belt-drive actuators were used in the gantry configuration shown. The speed requirement 

also do not allow the use of stepper or brushed dc systems. MRV brushless servos, driven by the SSD 

drives were used in this system and controlled by a 3-axis SSC3 controller. The two X axis motors/drives 

were electronically geared together while operating the third axis independently. Programming was done 

over RS232 from a PC using the user friendly Tol-O-Motion SSC programming software. 

7

APPLICATIONS 

SYSTEM5 

SYSTEM 

APPLICATION: 

Dye Dispenser 


Components: 

• MSS microstepping 

drive/controller 


• B3S150 screw-drive rodless 

actuator 






configuration generation. 


A clothing manufacturer needed to maintain constant levels of dye in a tray dispenser 

that they used to continuously supply dye. They had a method of 

detecting the levels of die in a tray and were looking for a method to traverse 

back and forth across the tray to both detect levels and dispense dye. 


• Single axis system 

• Very slow speed (less than 1-inch per second 

• Watch for level low detector and evaluate which of three dye dispensers to 

turn on based on location. 


This application was solved with the simplest system to set up and use, along 

with the lowest cost controller/drive product offered by Tol-O-Matic. The MSS 

microstepping system combines the basic single axis controller with a 

microstepping drive in one package. This controller is capable of being easily 

programmed to accept the level sensing input and turn on one of three outputs 

based on its position. The drive is capable of driving any of Tol-O-Matic’s MRS 

stepper motors. 

8

SYSTEM6 

SYSTEM 

APPLICATION: 

Parts Transfer 

Station 

APPLICATIONS 


Components: 

• MRV232 brushless servo 

motor 

• SSD10 digital servo 

drive 

• MSC basic controller 

• BCB15 belt-drive 

actuator 

• BC220 pneumatic rodless 

cylinder 

• GPP100 parallel 

gripper 






configuration generator 


A machine shop wanted to automate the removal of parts from a conveyor passing through a cleaning 

solution to an assembly line conveyor. Speed was the primary consideration in this application with cost 

being a close second. 


• Two-axis linear motion 

• Method of grasping parts 

• High speed 

• Low cost 

• Input to controller from sensor to communicate part availability 


High speed, low cost and long end-of-stroke positioning describes pneumatics. Partnering with Tol-O-Matic 

assures the best system solution of both electric and pneumatic components. Therefore, the BC220 (2" bore 

BC2 Series Band Cylinder) pneumatic actuator was used for the primary axis to limit the dynamic moment 

load generated at the ends of stroke. Pneumatics was also used to grasp the parts by using a GPP100 parallel 

gripper. Since the secondary axis required stops in three different positions and a controlled deceleration 

when placing parts onto the conveyor, pneumatics was not a good choice for the secondary axis. In order 

to achieve the highest possible speed a belt-drive was selected instead of a screw-drive so the actuator critical 

screw speed was not an issue. The MRV brushless servo motor and SSD brushless servo drive were 

selected for their high speed capability of up to 6000 RPM. For basic single axis servo control with I/O 

available to receive a part availability signal from the proximity sensor and send commands to activate 

valves for the primary axis and gripper, the MSC was a low-cost, simple to use choice. 

9

APPLICATIONS 

SYSTEM7 

SYSTEM 

APPLICATION: 

Parts Feed 


Components: 

• MSCLDC single-axis 

basic controller/brush 

motor driver 

• MRB342 brush motor 

with 500 line encoder 

• PIT panel mount user 

interface 

• B3B20 belt-drive 

actuator 






configuration generator. 


An industrial racking manufacturer requires a method of boring numerous inline holes into 

stands up to 10 feet in length. Hole locations and spacings change from lot to lot, therefore, it is 

necessary to provide for quick and easy changes of hole positions. 


• Single-axis system 

• Controller output to initiate plunge and drilling operation, input on completion 

• 10-foot stroke 

• Easy-to-use operator panel interface 


This customer was very concerned about minimizing noise, therefore more interested in dc 

rather than stepper systems. Torque and speed requirements could be satisfied with either 

brush or brushless systems. Since their shop was currently using a number of brush motors 

and they were accustomed to brush replacement, the MRB brush motors with the MSCLDC 

controller/brushed servo motor driver was the perfect low cost solution. The PIT panel mount 

interface was set up to prompt the user for the first hole index, hole spacing and number of 

holes, providing an operable system for even the most unexperienced users. In order to provide 

the long strokes and support the moment load generated when drilling at locations up to 5 feet 

from the carrier, the B3B20 was selected. 

10

CONTROLLERS, 

DRIVES AND 

MOTORS 

11

CONTROL SYSTEMS 

AXIDYNE MOTION CONTROL SYSTEMS OVERVIEW 

AN AXIDYNE 

ELECTRONIC LINEAR 

MOTION CONTROL SYSTEM 

IS COMPRISED OF 

SEVERAL ELEMENTS: 

• A mechanical actuator to convert 

motor rotary motion to linear 

motion. 

• A motor to initiate motion. 

• A drive to respond to signals from 

the controller and deliver power to 

move the motor. 

• A controller to store and/or interpret 

high level commands received 

from a computer or operator interface, 

and to generate the necessary 

signals to control motor velocity, 

acceleration, position, and direction 

based on program and discrete 

inputs. 

• An operator interface to allow system 

operators to program or signal 

the controller remotely. 

This modular approach provides flexibility 

in control system design and 

helps provide the most cost-effective 

solution to a range of linear motion 

control requirements. 


(B3S, BCS, SLS, M3S, MSC, MLS, 

B3B, BCB, M3B, MCB) 

MOTORS 

MRV (Brushless Servo) 

MRS (Stepper) 

MRB (Brushed DC) 

DRIVES 

SSD 

MSD 

DM5/6, DMCLDC 

CONTROLLER/DRIVES 

MSS 

MSCLDC DM5/6C 

CONTROLLERS 

MSC, SSC 

OPERATOR INTERFACES 

PIT, JS, SIT 

12

General Requirements: 

• The motor must provide the torque and speed necessary for the 

actuator to meet the application requirements. 

• The drive must convert the local power source to the power 

input required by the motor. 

• The motor and the drive power ratings (watts) must match the 

peak and the RMS requirements of the application. 

• The controller allows inputs from the operator or supervisory system 

(PLC or computer) to properly control the motor and achieve 

the required motion profile(s). 

Axidyne Motion Control Systems 

Axidyne systems include brushless servos, brushed dc servos, 

microsteppers, and open loop dc. 

• Brushless Servo System 

▲ Extremely smooth and quiet operation 

▲ Good for high torques [up to 45 in-lbs. (5.08 N-m) continuous, 

140 in-lbs. (15.82 N-m) peak] 

▲ Good for high speeds, up to 6,000 RPM 

▲ High resolution, 4,000 counts per revolution 

▲ Provide torque control 

▲ Good for short, repetitive moves 

▲ Maintenance free 

• Brushed DC System 

▲ Low to medium cost 

▲ Smooth and quiet operation 

▲ Good for speeds generally less than 2500 RPM 

▲ Good for torques up to 32 in-lbs. (3.62 N-m) continuous, 48 inlbs. 

(5.42 N-m) peak 

▲ Good for resolutions of 1,000 counts per revolution 

▲ Servo or open loop 

Easy 

SIZING AND SELECTION SOFTWARE 

Tol-O-Matic is your one source solution! Complete 

electric motion solutions from Tol-O-Matic eliminate 

the time and hassle of mixing, matching 

and integrating components. Use the 

Free Tol-O-Motion Sizing & Selection 

Software to select the exact 

system you need. 

Easier 

Or call your Tol-O-Matic distributor or the factory. 

Use our expertise to help you select the best system 

for your application. 

Easiest 


• Microstepping System 

▲ Lowest cost for precise positioning 

▲ Highest resolution [up to 50,800 steps- rev] without feedback 

device 

▲ Good for speeds less than 2,000 RPM 

▲ Good for torque requirements less than 35 in-lbs. (3.95 N-m) 

▲ Smoothness better than full or half step, but not as good as 

servos 



MOTION CONTROL SOFTWARE 

Set up is easy too. Controllers use the absolute 

easiest-to-program Tol-O-Motion Motion 

Control Software. Plain English commands 

mean no more difficult-toremember 

commands and 

the shortest possible 

startup time. 

13

MOTORS 


MRV231 

MRV232 

MRV233 

MRV234 

MRV341 

MRV342 

MRV343 

SERVO DRIVE ONLY 

BASIC SINGLE AXIS 

SSD 

MSC 

+ 

SSD 

Brushless Servo 

Motors (MRV) 


Drive (SSD) 

Controllers for Brushless Servos 

(MSC) Basic Single Axis 

(SSC) Multifunction, 1-4 Axis 

• Rugged industrial 

enclosures 

• Large shafts and bearings 

for longer life with high 

radial axial loads 

• Convenient MS connectors 

to simplify motor termination 

and provide excellent 

noise immunity 

• Common industrial mechanical 

flanges (NEMA 23, 34) 

• Integral Hall-effect devices 

for commutation 

• Integral temperature sensor 

• Integral 1000 line TTL 

encoder with differential line 

driver outputs 

• Ideally suited for use with 

SSD drives (motor parameters 

are stored within drive) 

• Drive MRV series brushless 

servo motors 

• Continuous output ratings of 

0.5 kW (SSD5), 1.0 

kW(SSD10), 2.0 kW (SSD20) 

• Superior performance and 

functionality to drives over 

twice the size 

• Auxiliary master encoder 

input with electronic 

gearing 

• 8 preset positions/ speeds/ 

torques selected via 3 digital 

input lines 

• Digital autotuning for quick 

and easy setup 

• 4 dedicated I/O plus 5 userselectable 

optically isolated 

digital inputs and outputs 

(sourcing/active high) 

MSC Controller: 

• Tol-O-Motion MS Motion 

Control Software allows 

setup & programming with 

intuitive icons 

• Built-in power supplies: 24 

VDC, 100mA is provided for 

the user for sensors and I/O 

circuits. 

• Differential step and direction 

outputs 

• Accepts 110 or 220 volt AC 

power 

• 4 dedicated, optically isolated 

inputs: CW and CCW jog, 

2 limits 

• 4 general purpose, optically 

isolated inputs 

• Drive fault output 


isolated outputs 

• Pluggable screw terminal 

connectors for I/O, motor, 

AC power (all mating connectors 

included) 

• Compact package 

• Microstep resolution from 

200 to 50,800 counts per 

motor revolution 

14

SERVO DRIVE/CONTROLLER 

MULTI-FUNCTION / AXIS 

USER INTERFACES 

PIT PANEL CONTROL 

JS 

JOYSTICK 

SSC Controller: 

• Tol-O-Motion SSC Motion 




• Joystick and Mouse teach 

modes 

• Industrial enclosure 

• Uses a 32-bit specialized 

microcomputer and custom, 

submicron gate array for 

highest performance and 

speed 

• Up to 4 axes per unit - up to 

4 units can be daisy-chained 

• 8,000,000 counts/sec 

encoder feedback allows 

high-speed operation–2 

encoders per axis 

• 4M non-volatile EEPROM 

memory for executing 


SIT 

HAND-HELD 

custom application programs–permits 

stand-alone 

operation 

• Multitasking feature permits 

simultaneous execution of 

four independent applications 

programs 

• Performs any motion task 

including jogging, point-topoint 

positioning, linear and 

circular interpolation, electronic 

gearing, cam and contouring 

• Relative and absolute positioning 

with more than 

±2,000,000,000 counts per 

move 

• Dedicated optoisolated 

inputs for home, abort, forward 

and reverse limits — 

noise immune 

SSC1, SSC2, SSC3 or SSC4 

+ 

SSD 

• 8 uncommitted, optoisolated 

inputs and 8 programmable 

outputs 

• 7 analog inputs with 12-bit 

ADC for interface to joysticks, 

sensors, pressure 

transducers, potentiometers 

(16-bit ADC optional) 


User Interfaces 

(Host PC, SIT, PIT, JS) 

Tol-O-Matic offers three 

types of user friendly interfaces: 

PIT panel mount, JS joystick or 

SIT hand-held controller. 

BRUSHLESS 

SERVO 

SYSTEMS 

Offering the 

highest 

performance 

in motion 

control 

systems. 

15

MOTORS 


MRS231 

MRS232 

MRS341 

MRS342 

MRS343 

MICROSTEPPING DRIVE ONLY 


MSD 

MSS 

Stepper Motors 

(MRS) 

Microstepping 

Drive (MSD) 

Controllers for Steppers 

(MSS) Basic Single Axis 

(SSC) Multifunction, 1-4 Axis 

• Long life bearings 

• High temperature insulation 

• Exceptional thermal dissipation 

properties 

• NEMA 23 and 34 mounting 

• High torque to inertia ratio 

• Motor current from 0.5 to 

5.5 peak amps/phase 

(switch selectable, 51 

settings) 

• Step, direction, amplifier 

enable inputs, fault output, 

optically isolated 

• 16 switch selectable 

microstepping resolutions: 

200, 400, 1000, 2000, 5000, 

10000, 12800, 18000, 

20000, 21600, 25000, 

25400, 25600, 36000, 

50000, 508000,steps/rev 

• Over-temperature 

protection 

• Idle current reduction (50% 

switch selectable) 

• Pluggable screw terminal 

connectors, mating connectors 

included 

MSS Controller/Drive: 

MSS Controller/Drive: 

• Combines basic single axis 

controller and drive 

• Tol-O-Motion MS Motion 




• Software selectable motor 

current: 0.5 to 5.5 peak 

amps/phase 

• Drive Voltage: 80 VDC 

• Input Voltage: 110 or 220 VAC 

• Microstep Resolution: 13 

software selectable resolutions, 

2000 to 50800 

steps/revolution 

• Automatic idle current reduction: 

0%, 25%, 50% or 100% 

software selectable 

• Two dedicated, optically isolated 

limit switch inputs, 5 - 

24 VDC 

• CW and CCW jog inputs 

• Four general purpose, filtered 

inputs 



isolated outputs for interfacing 

to other equipment 

16

STEPPER DRIVE/CONTROLLER 




JS 

JOYSTICK 







modes 








speed 

• 8,000,000 counts/sec 





memory for executing custom 

applications pro- 


SIT 

HAND-HELD 

grams–permits stand-alone 

operation 




programs 








±2,000,000,000 counts per 

move 




noise immune 


+ 

MSD 



outputs 






Stepper User 

Interfaces 






MICRO- 

STEPPING 

SYSTEMS 

Low cost systems 

providing high 

resolution. These 

systems offer 

ease of set up 

and stabilization. 

17


OPEN LOOP 

MOTORS 

MRB231 

MRB231N* 

MRB341 

MRB341N* 

MRB342 

MRB342N* 

MRB401 

MRB401N* 

MRB402 

MRB402N* 

* No encoder version for use with open loop configuration. 

DC DRIVE 

DC DRIVE/CONTROLLER 

DC DRIVE 


DM5 

DM6 

DM5C 

DM6C 

DMCLDC 

MSCLDC 

Brushed DC 

Motors (MRB) 

Open Loop Drives 

and Controllers 

Controllers for Brushed DC Systems 

(MSCLDC) Basic Single Axis 

(SSC) Multifunction 1-4 Axis 

• Rugged industrial 

enclosures 

• Available with 500 line TTL 

encoder for servo operation 

• Ideal for operation with DM 

open loop drives or 

DMCLDC/MSCLDC brushed 

servo drives 

18 

DM5/6 Drive: 

• Choice of two power ratings 

(matched to dc motor ratings) 

• Self resetting fuse for dc supply 

to drive 

• Lockout fault protection for 

dc power supply output 

under-voltage 

DM5/6C Drive/Controller: 

• Same as DM plus: 

• Continuous oscillating cycle, 

single complete cycle or single 

direction operating 

modes 

• Predictable first move direction 

for all modes 

• Different profiles can be used 

for each direction 

• Independent dwell at end of 

move 

MSCLDC Controller/Drive: 

• Combines basic single axis and 

drive controller 

• Tol-O-Motion MS motion control 

SW allows setup and programming 

with intuitive icons 

• Position feedback accomplished 

via a two channel (A&B) differential 

incremental encoder 

• Proportional + Derivative (PD) 

feedback loop for closing the 

loop around the motor. 

• Enclosed configuration 

• Final position error of ± 3 encoder 

counts. and repeatability of ± 1 

encoder count 

• Current trip point potentiometer 

for setting torque fault limit 

• Fault condition indication via 2 

L.E.D.s to indicate current trip 

and position error faults for field 

diagnostics 

• Opto-isolated external power 

• Potentiometer for Damping and 

Gain adjustment 

Brushed Dc Servo Drive (DMCLDC) 

• Line fuse protection 

• Position feedback accomplished 

via a two channel (A&B) differential 


• Proportional + derivative (PD) 

feedback loop for closing the 

loop around the motor 

• Open chassis configuration 

• Final position error of ±3 encoder 

counts 

• Repeatability of ±1 encoder count 

• Current trip point potentiometer for 

setting fault limit 

• Opto-isolated inputs, 5-30 Vdc 

(Pulse, Direction, Reset Quad/Full)

SERVO 

DRIVE/CONTROLLER 










modes 

• 8,000,000 counts/sec 









speed 


memory for executing custom 

applications programs–permits 

stand-alone 

operation 


JS 

JOYSTICK 

SIT 

HAND-HELD 






programs 








±2,000,000,000 counts per 

move 




noise immune 


+ 

DMCLDC 








outputs 

Brushed DC User 

Interfaces 






BRUSHED 

DC 

SYSTEMS 

A low cost 

technology to 

meet basic linear 

motion needs with 

smooth quiet 

motion. 

19

CONTROLLERS 

CONTROLLERS 

Axidyne controllers are available for brushless, microstepping and 

brushed dc systems. Used with Tol-O-Motion motion control software these 

controllers solve complex motion control problems with ease. 

SSC Multi-Axis/ 

MultiFunction 

Servo / Stepper 

Controller 

Axidyne’s high performance, 

state-of-the-art 

motion controller for up 

to 4 axes of servo or 

stepper control 

MSC Single-Axis 

Servo /Stepper 

Controller 

This Axidyne motion 

controller provides the 

simplest, quickest way 

to get up and running 

20

SSC1-4 

The SSC is a high-performance, state-of-the-art 

motion controller designed for stand-alone operation. 

Using a 32 bit specialized microprocessor, a custom 

sub micron gate array, and the Tol-O-Motion SSC 

visual basic software, the controller provides DSP 

performance without sacrificing ease of use and cost 

effectiveness. 

The SSC is available with up to 4 axes per unit 

allowing the user to purchase only the number of 

axes required. The SSC can also be used to control 

stepper and /or servo systems. 

Designed to solve complex motion problems 

SERVO/STEPPER CONTROLLER 

FEATURES • SPECIFICATIONS • PROGRAMMING • DIMENSIONS • CONNECTORS • ORDERING 

with superior precision, the SSC can be used for 

applications requiring jogging, vector positioning of 

1-4 axis, 2-D linear or circular interpolation, contouring 

and electronic gearing. 

With the Tol-O-Motion SSC software there is no 

need to learn another new programming language. 

Complex motion control is made easy with the plain 

English programming icons that lead you through 

the entire programming process from setup to execution. 

Mouse and joystick teach modes allow the user 

to setup coordinated motion programs by moving to 

and clicking on desired locations. 

CONTROLLERS 

Features: 

• High performance motion control 

packaged in an industrial enclosure 

• Uses a 32-bit specialized microcomputer 

and custom, submicron 

gate array for highest performance 

and speed 

• Up to 4 axes per unit - up to 4 units 

can be daisy-chained 

• 125 µsec per axis servo update rate 

for high bandwidth 

• Controls servo motors and/or step 

motors 

• Sophisticated PID filter with velocity 

and acceleration feed forward for 

optimum precision 

• 16 bit DAC for fine resolution control 

• 8,000,000 counts/sec encoder feedback 

allows high-speed operation–2 


• 4M EEPROM memory for executing 

custom applications programs–permits 

stand-alone operation 

• Multitasking feature permits simultaneous 

execution of four independent 

applications programs 

• Programmable acceleration and 

deceleration with profile smoothing 

to eliminate jerk 

• Continuous vector feed of infinite 

number of linear and arc segments 

for smooth motion 

• Contour mode for profiling along 

computer generated paths such as 

parabolic or spherical profiles 

• Selectable linear scale simplifies 

linear motion programming 

• Performs any motion task including 

jogging, point-to-point positioning, 

linear and circular interpolation, electronic 



with more than ±2,000,000,000 

counts per move 

• Dedicated optoisolated inputs for 

home, abort, forward and reverse 

limits — noise immune 

• 8 uncommitted, optoisolated inputs 

and 8 programmable outputs 

• 7 analog inputs with 12-bit ADC for 

interface to joysticks, sensors, pressure 



• Position feedback for each axis can 

be from analog signal or encoder 

• Auxiliary encoder inputs and dualloop 

damping — ideal for backlash 

compensation 

• Programmable event triggers for 

monitoring elapsed time, position, 

speed, and motion complete 

• I/O functions, timers, and logic 

functions for executing PLC tasks 

• 254 symbolic variables and 8000 

element array space for data storage 

• Compact size: 13" high x 2.5" wide x 

6.6" deep 

• Internal, universal switching power 

supply for direct connection to AC 

outlet (110V or 220V) 

• IDC connectors on front panel connect 

to DIN rail mounted screw terminal 

breakouts included 

21

CONTROLLERS 

SPECIFICATIONS 


SSC Multi-Axis/Multi-Function 

Servo/Stepper Controller 

Performance 

Servo Loop Cycle Time: SSC 1: 250 µsec; SSC 2: 375 µsec 

SSC 3: 500 µsec; SSC 4: 500 µsec 

Block Execution Time: In contour mode, up to 1000 blocks (moves)/sec with full trajectory 

calculation 

Position Accuracy: ±1 quadrature count 

Velocity Accuracy: Long-term: phase-locked, better than .003% 

Short-term: system dependent 

Synchronization: All axes in the same unit are perfectly synchronized and 

share the same servo cycle. All cards sharing synchronization 

are perfectly synchronized in the same servo cycle. 

Position Capture Accuracy: 25 µsec with optoisolation; 1 µsec if by-pass optoisolation. 

Parameter Ranges 

Position Range: ±2,147,483,647 counts/move; automatic rollover; no limit in 

jog or vector modes. 

Velocity Range: Up to 8,000,000 counts/sec 

Acceleration/deceleration: 1,024 to 67,107,840 c/sec 2 

Error Limit: ±32,767 counts 

Gear Ratio: ±127.9999 

Filter Constants: Kp: 0 to 1023.875 

Kd: 0 to 4095.875 

Ki: 0 to 2047.875 

Motor Command Resolution: 16 bits or .0003 V 

Step Motor Control Mode: Full, half or microstep 

Step Pulse Frequency: 2,000,000 pulse/sec 

Number of Variables: 254 

Array Size: 8000 elements in up to 30 arrays 

Memory Size: 1000 lines x 80 characters 

Mechanical 

Dimensions: 13" high x 2.5" wide x 6.6" deep 

Weight: 6 lbs. 

Inputs/Outputs 

Feedback: Two channels of A/B quadrature per axis with third channel 

for index. In servo mode, includes auxiliary encoder inputs for 

each axis. Single ended or differential. Can be configured for 

quadrature, pulse and direction, or from analog inputs. 

General Purpose Inputs: 8 optoisolated inputs 

General Purpose Outputs: 8 TTL outputs 

General Purpose 7, ±10 V; 12-bit resolution (16-bit optional) 

Analog Inputs: 

Dedicated Inputs per Axis: Forward and reverse limits, high-speed position latch, home. 

Dedicated Outputs per Axis: Analog motor command, pulse and direction, amplifier 

enable, encoder output compare. 

Available Power to Drive External Devices 

+5 V 1.5 Amp 

+12 V 750 mA 

-12 V 200 mA 


Environment 

SSC Multi-Axis/Multi-Function 

Servo/Stepper Controller 

Operating Temperature: 32° to 158° F (0° to 70° C) 

Communication Interface 

Selectable Baud Rate: 

I/O Description (Inputs) 

300, 1200, 4800, 9600, 19200, 38400. Handshake mode 

available. 

Encoder, A+, B+: Position feedback from incremental encoder with two channels 

in quadrature. The encoder can be analog (±12V) or TTL. 

Note: Encoder that produce outputs in th format of pluses and 

direction can also be used. 

Encoder Index I+: Once-per-revolution encoder pulse; used in Homing sequence 

or Find Index command. Minimum index pulse width is 120 

nsec. 

Encoder, A-, B-, I-: Optional differential inputs from encoder; used for enhanced 

noise immunity. 

Auxiliary Encoder: Inputs for additional encoder; used when encoders on both 

the motor and the load are required. 

Abort*#: Stops commanded motion instantly and also aborts application 

program. 

Reset*#: System reset. 

Forward and Reverse When active, inhibits motion in forward or 

Limit Switch #: reverse direction and also causes the limit 

switch subroutine #LIMSWI to execute. 

Home Switch #: Input for Homing (HM) and Find Edge (FE) instructions. 

Input 1 - Input 8#: Uncommitted inputs; can be defined by the user to trigger 

events or interrupt program. 

Latch#: High-speed position latch to capture axis position within 25 

µsec (bypass optoisolation for .1 µsec capture). AL command 

arms latch. Input 1, 2, 3, 4 latches X, Y, Z, W respectively. 

Analog 1 - Analog 7: Analog inputs that can be connected to external analog signals 

such as force or pressure transducers. Can also be used 

for position feedback. 12-bit resolution ADC for ±10 V input. 

I/O Description (Outputs) 

Analog Motor Command: ±10 V range signal for driving servo amplifiers; 16-bit resolution 

or .0003 V, 3 mA. 

Amp enable*: Signal to disable and enable an amplifier. Amp enable goes 

low when a motor-off condition occurs. For step motors, this 

pin provides for reduced current when low. 

Step Out: Pulses for input to a step motor driver. The pulses can be 

either active low or high. Upon Reset, the output will be low if 

the SM jumper is on, Tristate if off. The STEP OUT pin also 

provides the PWM signal for servo motors. 

Direction: Used with the STEP OUT signal to give direction to step 

motors or servo motors in the sign magnitude mode. 

Error*: The signal goes low when the position error on any axis 

exceeds the limit specified by the error command, ER. 

Output 1 - Output 8: These 8 TTL outputs are uncommitted and can be designated 

by the user to toggle relays and trigger external events. 

The output lines are toggled by Set Bit (SB), Clear Bit (CB), 

Define Bit (OB), and OP instructions. Upon reset these signals 

will be low. 

22

SSC 

PROGRAMMING 

AN OVERVIEW 

OF TOL-O-MOTION 

SSC MOTION SOFTWARE 

IS INCLUDED ON 

TOL-O-MATIC’S 

CD-ROM. 

CALL YOUR 

DISTRIBUTOR 

OR TOL-O-MATIC 

1-800-328-2174 

(Tol-O-Motion SS) Motion Software: 

Programming is accomplished through RS232 connection to an 

IBM compatible PC running Windows 3.1, 95 or NT. Visual Basic 

panels start out by guiding the user through the complete setup 

process including communications and axis configuration. The user 

then is able to enter into different program options including Display 

panel, Jog, Teach, Programmer, Tune and Data Acquisition. 

CONTROLLERS 

The Display panel (shown above) allows the user to identify 

axis locations and status faults, limits, and I/O. 

The Jog panels allow the user to easily setup independent 

motion or coordinated motion. The panels for Jog Setup and Circular 

Coordinated Motion are shown below. 

23

SSC PROGRAMMING (CONT.) 

CONTROLLERS 

Two Teach modes are available. The easiest way to get up and 

running is by using the joystick teach mode. This allows the user to 

write a program by using a joystick to move to the desired positions 

and pressing a button to record. For more complex coordinated 

moves, the Mouse Teach mode allows the user to define arcs and 

vectors on a scaled plot representation of the axis by positioning 

and clicking the mouse. The Joystick Teach and Mouse Teach 

modes are shown below. 

Program mode allows the user to write programs in plain 

English commands, without having to pull out command listings 

and formats. The user clicks on a button for a given function and is 

guided through the function with various easy to follow panels. 

Diagnostics and autotune panels are included to help get the 

complete system up and running to optimal performance, with ease 

and confidence. 

Tol-O-Matic System Compatibility 

• Used to control any combination of brushless servo systems 

(SSD drives/MRV motors), stepper systems (MSD 

drives/MRS motors), or Brushed servo systems 

(DMCLDC drives/MRB motors) 

• Hand held (SIT) or joystick (JS) user interfaces 

24

DIMENSIONS 

SSC 1-4 MULTI-AXIS/MULTI-FUNCTION SERVO/STEPPER CONTROLLER 

0.175" 

(4.45) 

1.80" 

(45.7) 

0.70" 

(17.8) 

R 0.10" 

(2.5) 

R 0.18" 

(4.6) 

CONTROLLERS 

Stepper/Servo 

Controller 

POWER 

ERROR 

RESET 

0.35" 

(8.9) 

2 Places 

AUX ENCODER 

GENERAL I/0 

AMP 

1 1 1 1 

J3 

J5 

J4 

13.00" 

OFFSET 

X Y Z W 

MAIN 

J2 

MRST 

1200 

9600 

19.2K 

HSHK 

MAIN SERIAL 

AUX SERIAL 

6.60" 

(167.6) 

2.50" 

(63.5) 

TOL-O-MATIC 

Hamel, MN 

0.20" 

(5.1) 

1.40" 

(35.6) 

5.20" 

(132.1) 

R 0.12" 

(3.0) 

4 Places 

1.15" 

(29.2) 

1.25" 

(31.8) 

1.35" 

(34.3) 

R 0.10" 

25

SSC 

ORDERING INFORMATION AND CONNECTORS 

CONTROLLERS 

Connectors 

SSC J2 MAIN; 60-PIN IDC; 

1 Ground 2 5 V 

3 Error 4 Reset 

5 Switch Common 6 Forward Limit - X 

7 Reverse Limit - X 8 Home - X 

9 Forward Limit - Y 10 Reverse Limit - Y 

11 Home - Y 12 Forward Limit - Z 

13 Reverse Limit - Z 14 Home - Z 

15 Forward Limit - W 16 Reverse Limit - W 

17 Home - W 18 Output 1 

19 Input Common 20 Latch X or Input 1 

21 Latch Y or Input 2 22 Latch Z or Input 3 

23 Latch W or Input 4 24 Abort Input 

25 Motor Command X 26 Amp Enable X 

27 Motor Command Y 28 Amp Enable Y 

29 Motor Command Z 30 Amp Enable Z 

31 Motor Command W 32 Amp Enable W 

33 A+ X 34 A- X 

35 B+ X 36 B- X 

37 I+ X 38 I- X 

39 A+ Y 40 A- Y 

41 B+ Y 42 B- Y 

43 I+ Y 44 I- Y 

45 A+ Z 46 A- Z 

47 B+ Z 48 B- Z 

49 I+ Z 50 I- Z 

51 A+ W 52 A- W 

53 B+ W 54 B- W 

55 I+ W 56 I- W 

57 +12 V 58 -12 V 

59 5 V 60 Ground 

SSC J5 GENERAL I/O; 26-PIN IDC; 

1 Analog 1 2 Analog 2 



7 Analog 7 8 Ground 

9 5 V 10 Output 1 

11 Output 2 12 Output 3 



17 Output 8 18 Input 8 

19 Input 7 20 Input 6 

21 Input 5 22 Input 4 (Latch W) 

23 Input 3 (Latch W) 24 Input 2 (Latch W) 

25 Input 1 (Latch W) 26 Input Common 

(Isolated 5 V) 

SSC J3 AUXILIARY ENCODER; 

20-PIN IDC; 

1 Sample Clock 2 Reserved 

3 B- Aux W 4 B+ Aux W 

5 A- Aux W 6 A+ Aux W 

7 B- Aux Z 8 B+ Aux Z 

9 A- Aux Z 10 A+ Aux Z 

11 B- Aux Y 12 B+ Aux Y 

13 A- Aux Y 14 A+ Aux Y 

15 B- Aux X 16 B+ Aux X 

17 A- Aux X 18 A+ Aux X 

19 5 V 20 Ground 

SSC J4 DRIVER; 20-PIN IDC; 

1 Motor Command X 2 Amp Enable X 

3 PWM X/Step X 4 Sign X/Dir X 

5 6 Motor 

Command Y 

7 Amp Enable Y 8 PWM Y/Step Y 

9 Sign Y/Dir Y 10 

11 Motor Command Z 12 Amp Enable Z 

13 PWM Z/Step Z 14 Sign Z/Dir Z 

15 5 V 16 Motor 

Command W 

17 Amp Enable W 18 PWM W/Step 

W 

19 Sign W/Dir W 20 Ground 

AC POWER INPUTS; 4-PIN 

DETACHABLE SCREW TYPE: 

Hot Connects to 110 or 220 AC 

NC No Connect 

Neutral Return for AC 

Earth Chassis input 

RS232 - MAIN PORT; 9-PIN: 

1 CTS - output 2 Transmit data - 

output 

3 Receive data - output 4 RTS - input 

5 Ground 6 CTS - output 

7 RTS - input 8 CTS - output 

9 5 V 

RS232 - AUXILIARY PORT; 9-PIN: 

1 CTS - input 2 Transmit data - 

input 

3 Receive data - output 4 RTS - output 

5 Ground 6 CTS - input 

7 RTS - output 8 CTS - input 

9 5 V 

Configuration 

Code 

See below 

Includes 

• 7ft. (2m) RS232 Cable 

• 60 pin/18" (457mm) ribbon cable & 60 pin breakout* 

• 26 pin/18" (457mm) ribbon cable & 26 pin breakout* 

• If any axis configured w/ step & direction output 

- 20 pin/18" (457mm) ribbon cable & 20 pin breakout** 

• User Manual 

• Tol-O-Motion SSC Software 

SSC _ _ (MULTI-AXIS/MULTI-FUNCTION SERVO STEPPER CONTROLLER) 

Configuration 

Tol-O-Matic 

Code Axis X** Axis Y Axis Z Axis W Part # 

SSC 10 per Drive - - - 3600-0044 

SSC 21 per Drive ST - - 

SSC 22 per Drive SV - - 

3600-0045 

SSC 31 per Drive ST ST - 

SSC 32 per Drive ST SV - 

SSC 33 per Drive SV ST - 

3600-0046 

SSC 34 per Drive SV SV 

SSC 41 per Drive ST ST ST 

SSC 42 per Drive ST ST SV 

SSC 43 per Drive ST SV ST 

SSC 44 per Drive ST SV SV 3600-0047 

SSC 45 per Drive SV ST ST 

SSC 46 per Drive SV ST SV 

SSC 47 per Drive SV SV ST 

SSC 48 per Drive SV SV SV 

ST = STEP AND DIRECTION OUTPUT SV = ± 10 V OUTPUT 

Systems will be preconfigured at factory by using the appropriate 

5th digit in configurator. The unit may be changed by the user at a 

later time by the insertion or removal of jumper. 

* To avoid shipping with DIN rail mount break out terminals, add BON to configurator 

** X axis is configured according to drive ordered 

•If DMCLDC or MSD configured for step and direction output 

•If SSD configured for ±10 V output 

Description 


Part No. 

20 pin breakout 3600-1340 



20 pin ribbon cable 3600-1345 

CABLES 

Description 


Part No. 



RS232 Cable 3600-1172 

26

Features: 

• Built-in power supplies: 24 VDC, 

100mA is provided for sensors 

and I/O circuits. 

• Accepts 110 or 220 volt AC power 

• 4 dedicated, optically isolated 

inputs: CW and CCW jog, 2 limits 

• 4 general purpose, optically isolated 

inputs 


MSC 

The MSC Microstepping Controller provides the 

simplest, quickest way to get up and running 

in a single axis application. The Tol-O- 

Motion MSC software allows sophisticated 

programming to be achieved by 

even the most novice user, through 

icons arranged in a simple, easy to follow 

format. Once programmed over 

the RS232 the PC may be removed 

and program interaction achieved 

through I/O, or by using the PIT panel 

mount interface. The MSC 

Microstepping controller comes as a 

stand alone controller making it ideal 

for operation with the SSD brushless 

servo drive, or in a similar configuration 

integral to the MSD microstepping 

drive (MSS) or the DMCLDC 

brushed DC motor driver (MSCLDC). 


outputs 

• Pluggable screw terminal connectors 

for I/O, motor, AC power 

(all mating connectors included) 

• Selectable linear scale simplifies 

linear motion programming 

MICROSTEPPING CONTROLLER 

FEATURES • SPECIFICATIONS • PROGRAMMING • DIMENSIONS • ORDERING 



MSC Microstepping Controller 

Power 

Input Voltages (AC line): 110 or 220 Vac, 50-60Hz (switch selected) 

Input Current (AC line): 0.2A max. at 110 Vac 

Input Fuses 

(AC line, L1 & L2/N): 0.25A fast acting TR5 style 


Distance: 1 to 16,000,000 steps 

Speed: .025 to 50 revolutions per second (in any 

microstep resolution) 

Acceleration: 1 to 3000 rev/sec/sec 

Deceleration: 1 to 3000 rev/sec/sec (set independently 

from acceleration) 

Time Delays: 0.1 to 25.5 seconds 

Output Pulse Widths: 2 to 500 milliseconds 

Iterations per loop: 1 to 255 

Microstep Resolution: 200-50800 steps/rev 

Outputs 

50 mA used by PIT (if connected) 

5V: ±5%, 100 mA max, self resetting fuse,Not 

isolated from internal circuitry 

24V: ±5%, 100 mA max, self resetting fuse, 

Not isolated from internal circuitry 

STEP & Dir (logic high): 2.5V min, 3.4V typ, with 20mA load 

STEP & Dir (logic low): 0.5V max, 0.3V typ, with 20mA load 

STEP output frequency: 50 Hz to 2.54 MHz 

STEP output duty cycle: 50% 

I/O 

Inputs: bidirectional, optically isolated, 5-24 Vdc 

Input impedance - IN 1-4, 2200 Ohms 

CW Jog, CCW Jog, limits: 

Outputs: optically isolated, sourcing or sinking 

output current (Out 1-3): 100mA max 

output voltage (Out 1-3): 24Vdc max 

Environment 

Ambient Temp. Range: 32° to 122° F (0 to 50° C) 

CONTROLLERS 

27

MSC PROGRAMMING 

CONTROLLERS 

MAIN PROGRAMMING SCREEN 

Programmable by RS232 

connection to an IBM compatible 

PC running Windows 3.1, 

Windows 95 or Windows NT. 

Programming software and 

cable included. Programming is 

very easy to learn and requires 

no previous programming experience. 

Programs can be up to 100 

lines long. Instructions are powerful, 

so 100 lines can provide 

the user with a sophisticated 

program. For example, in one 

program line the motor can be 

moved until a sensor changes 

state, then fed a precise distance 

to stop, delayed and 

returned to the starting point. 

Distances, delays, feed and 

return speeds, acceleration and 

deceleration parameters are all 

included in the single program 

28 

instruction. The same move can 

take 10 program lines or more 

on other indexers. There are a 

total of 13 different instructions, 

including input/output, branches, 

loops and motion commands. 

These instructions can 

be combined to make a nearly 

infinite variety of programs, 

meeting the demands of a wide 

range of applications. 

The main programming 

screen is shown above. On the 

right of the screen are the 100 

program lines. In the center are 

command buttons and on the 

left are global parameters such 

as microstep resolution and jog. 

Clicking on a program step icon 

brings up a sequence of dialog 

boxes, making program selection 

and parameter setting easy. 

Once programmed, the 

cable can be removed and the 

indexer-drive will run stand 

alone. Programs and parameters 

are stored internally in nonvolatile 

memory. Upon power 

up, the drive automatically senses 

the connection to the 

TYPICAL DIALOG BOX 

(FOR SETTING FEED TO LENGTH INSTRUCTIONS 

THE COMMAND BUTTON FEATURES INCLUDE: 

• DOWNLOAD PROGRAM TO DRIVE 

• UPLOAD PROGRAM FROM DRIVE 

• EXECUTE PROGRAM 

• SAVE PROGRAM TO DISK 

Windows programming software. 

If no connection is detected, 

the program is automatically 

executed starting on line 1. 

The MSC also allows program 

interaction to take place 

using the PIT user interface 

(page 124). 

• LOAD PROGRAM FROM DISK 

• PRINT PROGRAM 

• QUIT THE PROGRAMMING SOFTWARE

DIMENSIONS 

MSC MICROSTEPPING CONTROLLER 

CONTROLLERS 

7.17" 

(182.1) 

1.250" 

(31.8) 

L1 

L2/N 

G 

AC POWER 

TOL-O-MATIC 

Hamel, MN 

PWR 

PC/MMI 

MSC 

STOP 

MicroStepping 

Motor Controller 

IN2 

IN3 

IN4 

CWJOG/IN5 

CCWJOG/IN6 

LIMIT COM 

CW LIMIT 

CCW LIMIT 

7.625" 

(193.7) 

8.000" 

(203.2) 

OUT1+ 

OUT1– 

OUT2+ 

OUT2– 

OUT3+ 

OUT3– 

IN/JOG COM 

IN1 

+24 VDC 

24V GND 

+5 VDC 

GND 

STEP+ 

STEP– 

DIR+ 

DIR– 

0.20" 

(5.1) 

0.625" 

(15.9) 

3.86" 

(98.0) 

0.06" 

(1.5) 


• Provides control for SSD Brushless Servo Drive 

• PIT (Panel Mount User Interface) 

Ordering Information 

Configuration 

Code Includes Tol-O-Matic Part # 

MSC • Microstepping Controller 3600-0040 

• 7ft. RS232 Cable 


• Tol-O-Motion MSC Software 

29


CONTROLLER/DRIVE COMBINATIONS 

Axidyne controller/drive combinations are available for microstepper and 

brushed dc systems. These controller/drives combine flexibility and superior 

performance in compact packages 

MSCLDC Brushed DC 

Servo 

Controller/Driver 

For use with Axidyne MRB 

motors, for applications that 

require a servo system, without 

the expense of brushless motors. 

MSS Microstepping 

Controller/Driver 

For use with Axidyne MRS 

motors, this stand alone unit is 

the simplest and most cost effective 

way to provide single axis 

motion to Tol-O-Matic’s stepper 

motor/ actuator systems. 

30 

DM5/6C Open Loop 

Brushed DC 

Controller/ Drive 

Module 

For use with Axidyne MRB 

motors, this low cost 

controller/drive module is 

intended for systems that do not 

require position feedback.

MSS 

MICROSTEPPING CONTROLLER/DRIVER 


Tol-O-Matic’s MSS stand alone 

microstepping controller/drive system is 

absolutely the simplest and most costeffective 

way to provide single axis 

motion to Tol-O-Matic’s stepper 

motor/actuator systems. The Tol-O- 

Motion MSS software allows sophisticated 

programming to be achieved by even 

the most novice user, through icons 

arranged in a simple, easy to follow format. 

Once programmed over the RS232 

the PC may be removed and program 

interaction achieved through I/O or the 

PIT (Panel Mount Interface). 


Features: 

• Motor Current: 0.5 to 5.5 

amps/phase, (software selectable) 

• Drive Voltage: 80 VDC (from internal 

linear, toroidal power supply) 

• Input Voltage: 110 or 220 VAC 

(switch selectable) 

• Microstep Resolution: 13 resolutions, 

2000 to 50800 steps/revolution 

(software selectable) 

• Automatic idle current reduction: 

0%, 25%, 50% or 100% (software 

selectable) 

• Connectors: pluggable, screw terminal 

connectors are included. 

• Two dedicated, optically isolated 

limit switch inputs, 5 - 24 VDC 

• CW and CCW jog inputs 

• Four general purpose, filtered 

inputs 

• Drive fault output (activated by 

overcurrent or over-temperature 

condition) 


outputs for interfacing to 

other equipment 

• Uses Tol-O-Motion MSS Software 



MSS Microstepping Controller/Driver 

Power 

Input Current (AC line): Varies with motor & load 

6.0A max. at 110 Vac 

Input Voltages (AC line): 110 or 220 Vac, 50-60Hz (switch selected) 

Input Fuses 

(AC line): 6.3A time lag, TR5 style 

Motor Current Output: 0.5 - 5.5 A / phase peak 

Internal Bus Voltage: 80 Vdc (unregulated) 



Speed: .025 to 50 revolutions per second (in any 

microstep resolution) 


Deceleration: 1 to 3000 rev/sec/sec (set independently 

from acceleration) 


Microstep Resolution: 2000-50800 steps/rev 

Inputs 

Input Current - Input 1-4, 5 mA (internally pulled up to 5 Vdc) 

CW Jog, CCW Jog: 

Input Current - CW Limit, 5 - 15 mA 

CCW Limit: (internally limiting resistor for 5v logic) 

Outputs 

Outputs 1-3: Optically isolated, 24 Vdc max, 100mA 

5V Output: ±5%, 100mA max, self resetting fuse 

50 mA used by PIT (if connected) 

Environment 

Maximum Case Temp.: 167° F (75° C) 


31


MSS PROGRAMMING 


connection to IBM compatible 





















32 



































• DOWNLOAD PROGRAM TO DRIVE 

• UPLOAD PROGRAM FROM DRIVE 







The MSS also allows program 

interaction to take place 

using the PIT user interface 

(page 124). 

• LOAD PROGRAM FROM DISK 

• PRINT PROGRAM 

• QUIT THE PROGRAMMING SOFTWARE

DIMENSIONS 

MSS MICROSTEPPING CONTROLLER/DRIVER 

3.00" 

(76.2) 1.25" 

(31.8) 

0.06" 

(1.5) 

0.25" 

(6.3) 

5.45" 

(138.4) 

2.02" 

(51.3) 


8.00" 

(203.2) 

STOP 

CW+ 

CW- 

IN 1 

CCW+ 

IN 2 

CCW- 

IN 3 

GND 

IN 4 

GND 

JOG CW 

+5V 

JOG CCW 

+5V 

GND 

GND 

POWER 

OVER TEMP 

OVER CURRENT 

RS232 LIMITS 

OUT 1+ 

OUT 1- 

OUT 2+ 

OUT 2- 

OUT 3+ 

OUT 3- 

FAULT+ 

FAULT- 

MSS 

MicroStepping 

Controller / 

Motor Drive 

8.97" 

(227.8) 

9.25" 

(234.9) 

TOL-O-MATIC, INC. 

Hamel, MN 

MOTOR 

B– 

B+ 

A– 

A+ 

AC POWER 

GND 

N 

L 

3.07" 

(78.0) 5.30" 

(134.6) 

2.15" 

(54.6) 


• Drives MRS series stepper motors to provide motor./drive 

system performance shown in the MRS motor section 

(pages 55-56) 



Configuration 


MSS • Microstepping Drive & 3600-9603 

Controller 



• Tol-O-Motion MSS Software 

33

MSCLDC MICROSTEPPING CONTROLLER/ 

BRUSHED DC SERVO MOTOR DRIVER 


Features: 

• 10 Amp power supply 

• Position feedback accomplished via 

a two channel (A&B) differential 


• Proportional + Derivative (PD) 

feedback loop for closing the loop 

around the motor 


• Final position error of +/- 3 

encoder counts 

• Repeatability of ± 1 encoder count 

• Position error L.E.D. (± 127 

encoder counts) and current trip 

faults 

• Current trip point potentiometer for 

setting torque fault limit 

34 

The MSCLDC provides a low cost 

single axis controller and 

brushed dc servo drive 

in one package, for those 

applications that do not 

justify significantly more 

expensive brushless systems. 

Setup and programming 

is performed 

with the Tol-O-Motion 

MSCLDC software, allowing 

sophisticated programming 

to be 

achieved by even the 

most novice user, 

through icons arranged 

in a simple easy to follow 

format. Once programmed 

over the RS232, 

the PC may be removed 

and program interaction 

achieved through I/O or 

the PIT (Panel Mount 

User Interface). 

• Fault conditions via solid state 

Form “C” output (position error 

and current trip) 

• Fault condition indication via 2 

L.E.D.s to indicate current trip and 

position error faults for field diagnostics 

• Opto-isolated external power 

(Vdc I/O). 

• Potentiometer for Damping and 

Gain adjustment 

• Four dedicated, optically isolated 

inputs: CW & CCW jog, 2 limits 

• Four general purpose, optically 

isolated inputs 

• Three general purpose, optically 

isolated outputs 



MSCLDC Microstepping Controller/ 

brushed DC Servo Motor Driver 

Power 

Input Voltages: 85 - 132 Vac (European input power 

available on request as a modification) 

Input Frequency: 60 Hz 

Input Current: 7 Amp (max.) 

Output Voltage (DC line): 48 Vdc (no-load condition) 

Output Continuous Current: 10 Amp 

Output Peak Current: 15 Amp 

(1 second operating at peak condition) 

Performance 

System Resolution: 1000 counts per revolution 

Repeatability: ± 1 encoder count 

Final Position Accuracy: ± 3 encoder counts 

P.W.M. Frequency: 20 KHz 

Over Current Rating: 125% of continuous rating 



Speed: .025 to 50 rev/sec 


Deceleration: 1 to 3000 rev/sec/sec 

(independent of acceleration) 


Inputs 

INPUT CURRENT - Input 5 mA (internally pulled up to 5 Vdc) 

1-4, CW Jog CCW Jog: 

INPUT CURRENT - CW 5 - 15 mA (internal limiting resistor 

Limit, CCW Limit: for 5 V logic) 

Potentiometer Inputs 

Current Trip: Adjustment of Torque Fault Limit 

Gain: Position error adjustment between 

commanded and actual feedback signals 

Damping: System setting time adjustment between 

the system natural frequency and 

operating frequency 

Outputs 

Outputs 1-3 Optically isolated, 24 Vdc max., 100 mA 

5V Output ±5%, 100 mA max, self resetting fuse 

Environment 

Ambient Temp. Range: 32° to 113° F (0 to 45° C)

MSCLDC PROGRAMMING 



connection to IBM compatible 


























































The MSCLDC also allows 

program interaction to take 

place using the PIT user interface 

(page 124) 


• DOWNLOAD PROGRAM TO DRIVE • LOAD PROGRAM FROM DISK 

• UPLOAD PROGRAM FROM DRIVE • PRINT PROGRAM 


• QUIT THE PROGRAMMING SOFTWARE 


35

R 

CONTROLLER/DRIVE 

DIMENSIONS 

MSCLDC MICROSTEPPING CONTROLLER/BRUSHED 

DC SERVO MOTOR DRIVER 

0.500" 

(12.70) 

1.500" 

(38.10) 

2.500" 

(63.50) 

Ø.242 [4]" 

(6.15) 

0.850" 

(21.59) 

Not Required When 

Used with SMK-100 

Mounting Bracket 

10.250" 9.500" 

(260.35) (241.30) 

0.750" [2] 

(19.05) 

0.375" 

(95.25) 

2.000" 

(50.80) 

1.500" 

(38.10) 

5.500" 

(139.70) 

6.750" 

(171.45) 

0.500 

(12.70) 


• Drives MRB series brushed DC Servo Motors to provide 

motor/drive system performance shown in the MRB 

motor section (see pages 57-62) 



Configuration 


MSCLDC • Microstepping Controller/ 3600-0037 

brushed DC Servo Motor Driver 



• Tol-O-Motion MSCLDC Software 

36

DM5C & DM6C 


DM_C Open Loop 

Brushed DC Controller/Driver 

Basic Controller Inputs 

Decel CW/CCW: Limit switch inputs for accel/decel profile 

Accel CW/CCW: Starts move after end-of-move dwell 

Brake CW/CCW: Limit switch inputs to provide braking profile 

Home CW/CCW: Initiates home move after power-up or reset 

Reset 1, 2: Open connection clears fault 

0 - 10V: 0-10 vdc analog speed signal input 

0 - 5V: 0-5 vdc analog speed signal input 

4 - 20 mA: 4 - 20 mAdc analog input 

Basic Controller Outputs 

EOM CW / CCW: Defines start and end of end-of-stroke 

Fault Out: Trip indicator (Outputs are open collector for sinking up 

to 50 mAdc at 50 Vdc max.) 

Basic Controller Outputs (to dc Drive) 

Accel/Decel: to On/Off input 

Brake : to Brake input 

CW/CCW: to FWD/REV input 

Speed: to Speed input 

Reset 1, 2: to Reset 1, 2 

Dwell at End-of-Stroke 

Potentiometer: 25 turn potentiometer to set dwell times at each end 

Max Dwell Time: Up to 5 seconds 

Drive Power 

Input Current (AC line): 115 Vac/60 Hz (85-128 Vac range) 

Output Voltage: DM5: 32 Vdc; DM6: 48 Vdc 

Continuous Current: DM5: 15 Amp; DM6: 10 Amp 

Peak Current: DM5, DM6: 30 Amp (5 millisecond rating) 

Max. Power: DM5, DM6: 480 Watts 

P.W.M 

Frequency: 20 kHz 

% P.W.M. vs Potentiometer: 0% PWM @ 1.5 Vdc to 

Voltage Reference: 100% PWM @ 4.1 Vdc 

Auxiliary Speed Control 

Potentiometer Range: 10K Ω range for externally provided potentiometer 

(included with drive) 

Analog input: 1.5 to 4.1 Vdc 

Accel./Deceleration Range: 0 to 7.0 seconds 

Over-Current Trip Setting 

Potentiometer: 25 turn potentiometer adjustable to 125% of rating 

Delay: 0.2 second delay / self adjusting for accel. 

Environment 

Temperature Range: 32° to 122° F (0° to 50° C) 

Humidity: 10 - 95% non-condensing 

Reset: Normally closed momentary reset input. 

Fault Indicator 

L.E.D.: on Drive 

OUTPUT: for external L.E.D. 

Drive Module Optically-Isolated Inputs• 

On/Off: Initiates acceleration or deceleration profile 

Brake: Stopping of motor with dynamic braking 

Fwd/Rev: Reversing motor direction 

Enable: Disabling or enabling power to the drive 

Fault Reset - Clears current trip fault 

•Dc voltage supply (5 to 25 Vdc/25 mA. max.) required to power Drive Module opto-isolation 

when NOT used with Basic Controller Module. 

OPEN LOOP BRUSHED DC 

CONTROLLER/DRIVER 

FEATURES • SPECIFICATIONS • DIMENSIONS • ORDERING 


Consisting of an Axidyne Controller and an Open Loop DC 

Drive Module, (DM5C, DM6C) provides a cost-effective means of providing 

continuous reversing motion control. End-of-stroke dwell 

times are independently adjustable while an external potentiometer 

(included with drive) can provide variable speed control. Change of 

direction is achieved through end-ofstroke 

switch inputs 

(compatible switches 

include reed, Hall-effect, 

or 24 Vdc proximity). 

DC Drive Features: 

• Choice of two power rating configurations (matched to Axidyne dc motor ratings) 

• Self resetting fuse for dc supply to drive 

• Optional solid state dynamic braking circuitry for accuracy and consistency 

• Lockout fault protection for dc power supply under voltage 

• Adjustable current limit detection for over current (overload condition) protection 

• Fault condition (lock out) output for L.E.D. 

• L.E.D. status indicators 

• Independent acceleration and deceleration adjustment 

Controller Features: 

• Operating Modes: A) Continuous cycle end-to-end with independently adjustable dwell 

(0.05 to 5 sec.) at each end; B) Single complete cycle (both directions) in response to 

start command; C) Single direction move in response to direction command 

• Predictable first move direction for all modes. Hook-up of limit switches selects move 

profile: A) Accel / Decel; B) Accel / Brake: C) Accel / Decel-Brake 

• Different profiles can be used for each direction 

• Homing function after power-up or reset 

• Accepts analog speed signal inputs and provides isolation (0-10V, 0-5V, 4-20mAdc) 

37 

CONTROLLER/DRIVE


DIMENSIONS 

DM5C & DM6C BRUSHED DC CONTROLLER/DRIVER 

Ø .15 [4] 

(3.8) 

3.75" 

(95.3) 

1.75" 

(44.5) 

1.01" 

(25.7) 

5.50" 

(139.7) 

0.38" 

(9.7) 

3.63" 

(92.2) 

TOL-O-MATIC 

8.96" 

(227.6) 

9.46" 

(240.3) 

2.50" 

(63.5) 

0.25" 

(6.4) 

1.21" 

(30.7) 

4.25" 

(108.0) 

6.71" 

(170.4) 

3.6" 

(91.4) 

2.60" 

(66.0) 

Ø 4.60" 

(116.8) 


• Drives MRB series DC brush motors to provide 




Configuration Code Includes Tol-O-Matic Part # 

DM5C • Open Chassis Brush 3600-0106 

Servo Motor Drive 


DM6C • Open Chassis Brush 3600-0107 

Servo Motor Drive 


38

DRIVES 

Axidyne drives are available for brushless servo, microstepping and 

brushed dc systems. These drives combine flexibility and 

superior performance in compact packages 

DRIVES 

SSD Brushless 

Servo Drive 

For use with Axidyne 

MRV motors, this 

servo drive provides 

continuous torques up 

to 44in.-lbs. (4.97 N-m) 

in a 34 frame, 15.6 

in-lbs. (1.76 N-m) in a 

23 frame. 

DMCLDC 

Brushed DC 

Servo Motor 

Driver 


MRB motors, for 

applications that 

require a servo 

system, without the 

expense of brushless 

motors. 

MSD 

Microstepping 

Motor Drive 


MRS motors, this stand 

alone microstepping 

drive is an economical 

solution for use within 

multi-axis stepper 

applications. 

DM5/6 Open 

Loop Brushed 

DC Drive 

Module 


MRB motors, this 

low-cost drive module 

is intended for systems 

that do not require 

position feedback. 

39

SSD 

BRUSHLESS SERVO DRIVE 


DRIVES 

The SSD digital brushless servo drive combines 

flexibility and superior performance 

in a very compact package. With three 

output power ratings available, 

continuous torques up to 44 in-lbs. (4.97 N-m) in a 34 

frame, and 15.6 in-lbs. (1.76 N-m) in a 23 frame are 

achievable when used in conjunction with the Tol-O- 

Matic MRV series brushless servo motors. 

Features: 

• Drive MRV series brushless servo motors 

• Continuous output ratings of 0.5 kW (SSD5), 1.0 

kW(SSD10), 2.0 kW (SSD20) 

• Superior performance and functionality to drives 

over twice the size 

• Accepts either ± 10V analog or step/direction 

command signal 

• Auxiliary master encoder input with electronic 

gearing 

• 8 preset positions/speeds/torques selected via 3 

digital input lines 

• RS232/485 communications 

• Point and click software for setup and control, 

displays and diagnostics 

• Digital autotuning for quick setup 

• 4 dedicated I/O plus 5 user-selectable optically 

isolated digital inputs and outputs 

(sourcing/active high) 

• Internally shielded output filter for electromagnetic 

compatibility (EMC) 

• 1 analog input for external current limit 

• 1 analog output for variable monitoring or torque 

sharing 

• UL, cUL listed and CE marked 

Note: the use of an external ac line filter and appropriately 

shielded cables are required for CE compliance. 

Connectors 

J1 - CONTROLLER 

1 Encoder +5 V DC 2 Encoder Com 

3 Encoder +5 V DC 4 Encoder Com 

5 Isolated +24 V DC 6 Isolated +24 V Com 

7 Motor Output Channel A+ 8 Motor Output Channel A- 

9 Motor Output Channel B+ 10 Motor Output Channel B- 

11 Motor Output Index + 12 Motor Output Index - 

13 Isolated 24 V Com 14 Auxiliary Channel A+ 

15 Auxiliary Channel A- 16 Auxiliary Channel B+ 

17 Auxiliary Channel B- 18 Auxiliary Index A+ 

19 Auxiliary Index A- 20 Drive Enable 

21 Fault Reset 22 Analog Cmnd + 

23 Analog Cmnd - 24 Drive Ready + 

25 Drive Ready - 26 Isolated +24 V DC 

27 Positive Current Limit 28 Analog Com 

29 Negative Current Limit 30 Analog Output 1 

31 Analog Output 2 32 Selectable Input 1 

J1 - CONTROLLER (CONT.) 

33 Selectable Input 2 34 Selectable Input 3 

35 Selectable Input 4 36 RSVD 

37 RSVD 38 RSVD 


41 RSVD 42 Selectable Output 1 

43 Selectable Output 2 44 Selectable Output 3 

45 Selectable Output 4 46 RSVD 


49 Brake Enable + 50 Brake Enable - 

J2 - ENCODER 

1 Encoder Pwr 2 Encoder Com 

3 Encoder Pwr 4 Encoder Com 

5 Encoder Pwr Sense + 6 Encoder Pwr Sense - 

7 Motor Encoder Input Chnl A+ 

8 Motor Encoder Input Chnl A- 

J2 - ENCODER (CONT.) 

9 Motor Encoder Input Chnl B+ 

10 Motor Encoder Input Chnl B- 

11 Motor Encoder Input Chnl I+ 

12 Motor Encoder Input Chnl I- 

13 Hall A 14 Hall B 

15 Hall C 16 Absolute Position 


19 Thermal Switch + 20 Thermal Switch - 

J3 - SERIAL PORT 

1 RCV+ RS-485 2 RCV RS-232 

3 XMT RS-232 4 XMT+ RS-485 

5 COM 6 RSVD 

7 RCV- RS-485 8 XMT- RS-485 

9 RSVD 

40



SSD Brushless Servo Drive 

Power SSD5 SSD10 SSD20 

Peak Output Current: 7.5 Amps 15 Amps 30 Amps 

Continuous Output Current: 2.5 Amps 5 Amps 10 Amps 

Continuous Output Power: 0.5 kW 1.0 kW 2.0 kW 

Continuous Input Current: 5 Amps 9 Amps 18 Amps 

Input Voltage: 100 to 240 Vac RMS nominal 

Input Frequency: 47 to 63 Hz 

Command Sources 

Analog Velocity Input: ± 10 V 

Step and Direction, 1 MHz maximum frequency 

Step Up/ Step Down: Differential or single ended line drivers 

Master Encoder Following: 1 MHz maximum frequency 

Differential or single ended line drivers 

Serial Communication Port 

Type: RS232, four-wire RS485 

Baud Rate: 1200 to 19,200 baud 

Multiple Drive Addressing: Up to 32 drives 

Control Loops 

Modes: Torque, velocity and position control 

Type: All loops digital 

Velocity Loop Bandwidth: 300 Hz (maximum) 

Inputs and Outputs 

Selectable Digital Inputs: 3 optically isolated, 24 Volt, active high 

User-selectable as: Drive Mode Select, 

Integrator Inhibit, Follower Enable, Forward 

Enable, Reverse Enable, Preset Select, 

Analog Override 


SSD Brushless Servo Drive 

Selectable Digital Outputs: 2 optically isolated, 24 Volt, active high 

User-selectable as: In Position, Within 

Position Window, Zero Speed, Within Speed 

Window, At Speed, Current Limit, Drive 

Enable, Bus Charged, various fault indications 

Dedicated Relay Inputs: Enable, Fault Reset (Optically isolated, 24 

Volt, active high) 

Dedicated Relay Outputs: Ready/Not Faulted, Brake Output 

Analog Inputs: 1 external analog current limit, 0 to 10 Volt 

Analog Outputs: 1 user programmable, ±10 Volt 

Encoder Output: 1 MHx maximum line frequency 

Differential Line Drivers 

Scalable by 1, 1/2, 1/4 1/8 

Motor Feedback: Incremental encoder 

Connectors 

Serial: 9 pin D-Shell 

Control and Feedback: 20 and 50 pin high density Mini D 

Power: Screw terminal block 

Environmental 

Storage Temperature: -40°C to 70°C 

Operating Temperature: -5°C to 55°C 

Humidity: 5% to 90%, non-condensing 

Altitude: 1500m / 5000 ft. 

Vibration: 10 to 2000 Hz at 2g 

Shock: 15 g 11 msec half sine 

Weight: SSD5 SSD10 SSD20 

3.7 lbs. 4.47 lbs. 4.41 lbs. 

1.68 kg. 2.03 kg. 2.0 kg. 

DRIVES 


• Drives MRV series brushless servo motors to provide 

motor/drive system performance shown in the MRV 


• Easily integrated to the MSC single axis basic controller 

or the SSC multi-axis/multi-function controller. 


Configuration Code Description Length Tol-O-Matic Part # 

SSD5* 0.5 kW Drive 3600-0041 

SSD10* 1.0 kW Drive 3600-0042 

SSD20* 2.0 kW Drive 3600-0043 

CR2** Encoder Cable 2m 3600-1162 



Controller Cable 4m 3600-1161 

MRV Motor Cable 6m 3600-1165 

* Includes RS232 cable, user manual and Tol-O-Motion SSD Software 

** Choice of one length Encoder Cable with each SSD unit (priced separately) 

41

DRIVES 

DIMENSIONS 

SSD05 BRUSHLESS SERVO DRIVE 

0.25" 

(6.3) 

2.56" 

(65.1) 

1.50" 

(38.1) 

0.73" 

(18.6) 

0.52" 

(13.3) 

5.08" 

(129.0) 

Status 

CLEARANCE 

HOLE FOR 

#10 (M5) 

SCREWS 

J5 

7.35" 

(186.7) 

DC Bus 

J2 

7.80" 

(198.0) 

L1 

L2/N 

100-240 

VAC 

50/60 Hz 

R 

S 

J1 

Motor 

T 

0.22" [REF] 

(5.5) 

Note 2 

NOTES: 

1. Allow 3.00" (76.2) 

Clearance in Front of 

Unit for Cables 

2.86" 

(198.0) 

2. Allow .50" (12.7) 

on Both Sides of Unit 

Note 2 

42

DIMENSIONS 

SSD10/SSD20 BRUSHLESS SERVO DRIVE 

DRIVES 

0.25" (6.3) 

2.56" 

(65.1) 

1.50" 

(38.1) 

0.73" 

(18.6) 

0.52" 

(13.3) 

5.08" 

(129.0) 

Status 

CLEARANCE 

HOLE FOR 

#10 (M5) 

SCREWS 

AIR EXHAUST 

J5 

7.35" 

(186.7) 

DC Bus 

J2 

7.80" 

(198.0) 

L1 

L2/N 

100-240 

VAC 

50/60 Hz 

R 

S 

J1 

Motor 

T 

0.22" [REF] 

(5.5) 

Note 2 

AIR INTAKE 

NOTES: 

1. Allow 3.00" (76.2) 

Clearance in Front of 

Unit for Cables 

2. Allow .50" (12.7) 

on Both Sides of Unit 

Note 2 

3.83" 

(97.3) 

FAN ON SSD20 ONLY 

43

MSD 

MICROSTEPPING MOTOR DRIVE 


DRIVES 

Features: 

The MSD is a stand alone 

microstepping drive, making it 

a low cost solution for use within 

multi-axis stepper applications. 

With switch selectable 

current settings the MSD is the 

perfect drive for all of Tol-O- 

Matic’s MRS high torque stepper 

motors. 

• Motor current from 0.5 to 5.5 amps/phase (switch selectable, 51 settings) 

• Built-in 80 V power supply (accepts 110 or 220 VAC power) 

• MOSFET pulse width modulation switching amplifiers (3 state) 

• Step, direction, amplifier enable inputs, fault output, optically isolated 

• 2 MHz max input frequency 

• 16 switch selectable microstepping resolutions: 200, 400, 1000, 2000, 

5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 

50000, 508000,steps/rev 

• Over-temperature protection 

• Short circuit protection 

• Surge protection 

• Idle current reduction (50% switch selectable) 

• Pluggable screw terminal connectors, mating connectors included 

• Integral heat sink 



Power 

Input Voltages (AC line): 

Input Voltage (DC line): 

Amplifiers 

Pulse Width Modulated 

Switching: 

Phase Peak 

Output Current: 

Output Power: 

Protection: 

Automatic Idle Current 

Reduction: 

Inputs 

Step, Direction & Enable: 

Input Current: 

Motor Steps 

Minimum Pulse 

Maximum Step Rate 

Minimum Set Up Time: 

MSD Microstepping Motor Drive 

110 or 220 Vac, 60Hz (switch selected) 

400 W max 

(a 50/60Hz version can be special ordered) 

75 Vdc full load, 90 Vdc no load 

Dual, MOSFET H-bridge, 3 state at 20 kHz 

0.5 - 5.5 Amps 

400 watts max 

Overcurrent and over-temperature 

Reduces current to 50% of setting after 

one second (defeatable) 

Optically isolated differential 5-12V logic 

5 mA minimum, 20 mA maximum 

on falling edge of step input 

1 µsec 

2 MHz 

1 µsec 

Directional Signal 50 µs 

Minimum Hold Time: 

Fault Output 

Photo Transistor: Optically isolated, uncommitted (open 

collector, open emitter) 

Voltage: 30V max. 

Current 20 mA max. 

Environment 

Max Case Temperature: 158° F (70° C) 

44

DIMENSIONS 

MSD MICROSTEPPING MOTOR DRIVE 

DRIVES 

3.00" 

(76.2) 1.25" 

(31.8) 

0.06" 

(1.5) 

0.25" 

(6.3) 

5.45" 

(138.4) 

2.02" 

(51.3) 

DIR+ 

DIR– 

STEP+ 

STEP– 

EN+ 

EN– 

FAULT+ 

FAULT– 

POWER 

OVER TEMP 

OVER CURRENT 

8.00" 

(203.2) 

50% IDLE 

0.1 

0.2 

CURRENT 0.4 

(BASE = 0.5 A) 0.8 

1.6 

1.9 

MICROSTEP 

RESOLUTION 

1234567 1234 

MSD 

MicroStepping 

Motor Drive 

8.97" 

(227.8) 

9.25" 

(234.9) 

TOL-O-MATIC, INC. 

Hamel, MN 

MOTOR 

B– 

B+ 

A– 

A+ 

AC POWER 

GND 

N 

L 

3.07" 

(78.0) 5.30" 

(134.6) 

2.15" 

(54.6) 


• Drives MRS series stepper motors to provide motor/drive 

system performance shown in the MRS motor section 

(see pages 55-56) 

• Easily integrated to the SSC multi-axis/multi-function controller 

(see pages 21-26). When ordering with controller all 

interconnecting cabling is automatically configured and 

included. 

• Integral to single axis controller - (MSS see pages 31-33) 

• Dip switch covers included 

• Two (2) mounting brackets included 



MSD • Microstepping Drive 3600-0039 


45

DMCLDC BRUSHED DC SERVO MOTOR DRIVER 


DRIVES 

The DMCLDC driver is the solution for applications that require 

a servo system, but do not justify significantly more expensive 

brushless motors and digital servo drivers. This driver was designed 

to drive the MRB series brushed DC 

motors configured with a 2 channel 

500 line encoder 

to achieve positional 

accuracy of ±3 

counts and repeatability 

of ± 1 count. 

Features: 

• 10 Amp power supply 


• Position feedback accomplished via a two channel (A&B) differential incremental 

encoder for resolution of 1000 counts per revolution 

• Proportional + Derivative (PD) feedback loop for closing the loop around the motor 

• Final position error of ± 3 encoder counts 

• Repeatability of ± 1 encoder count 

• Position error L.E.D. (±127 encoder counts) and current trip faults. 

• Current trip point potentiometer for setting torque fault limit 

• Fault conditions via solid state Form “C” output (position error and current trip) 

• Fault condition indication via 2 L.E.D.s to indicate current trip and position 

error faults for field diagnostics 

• Opto-isolated inputs, 5-30 Vdc (Pulse, Direction, Reset) 

• Normally closed Reset input for clearing faults 

• Pulse/Direction input for remote stepper controller 

46 



DMCLDC 

Brushed DC Servo Motor Driver 

Power 

Input Current (AC line): 7.0 Amp max. (European Input power 

available on request as a modification) 

Input Voltages (AC line): 85-132 Vac 

Input Frequency: 60 Hz 

Output Voltage: 48 Vdc (no-load condition) 

Output Continuous Current: 10 Amp 

Output Peak Current: 15 Amp (1 sec. operating at peak condition) 

Performance 

System Resolution: 1000 counts per revolution 

Repeatability: ±1 encoder count 

Final Position Accuracy: ±3 encoder counts 

P.W.M. Frequency: 20 KHz 

Over Current Rating: 125% of continuous rating 

Inputs - Pulse (Step and Direction Signal) 

Circuit: Optically isolated; 1K Ohm input impedance 

Input Current: 5 mA (min) 

Input Voltage Low: 5 V (max) 

Input Voltage High: 25 V (max) 

Directional Input: Direction changes on transition 

Pulse (Step) Input: Drive steps on positive going transition 

Minimum Step Pulse Width: 10 microseconds 

Max Frequency: 20 KHz 

Reset: Normally closed momentary contact for 

resetting faults 

Encoder Resolution: Jumper connection for selecting quadrature 

or full encoder pulse count 

Potentiometer Inputs 

Current Trip: Adjustment of torque fault limit 

Gain: Position error adjustment between 

commands and actual feedback signals 

Damping: System settling time adjustment between 

the system natural frequency and 

operating frequency 

Outputs 

Fault Output: Form C solid state relay output for position 

or current trip setting 

Fault L.E.D. Output: Diagnostic indication of current trip or 

position error 

+5 Vdc L.E.D. Output: Indicate power to CLDC Drive Module 

Environment 


Humidity: 10-95% non-condensing

DIMENSIONS 

DMCLDC BRUSHED DC SERVO MOTOR DRIVER 

DRIVES 

Ø .15 [4] 

(3.8) 

3.75" 

(95.3) 

1.75" 

(44.5) 

1.01" 

(25.7) 

5.50" 

(139.7) 

0.38" 

(9.7) 

3.63" 

(92.2) 

TOL-O-MATIC 

8.96" 

(227.6) 

9.46" 

(240.3) 

2.50" 

(63.5) 

0.25" 

(6.4) 

1.21" 

(30.7) 

4.25" 

(108.0) 

6.71" 

(170.4) 

3.6" 

(91.4) 

2.60" 

(66.0) 

Ø 4.60" 

(116.8) 


• Drives MRB series brushed DC servo motors to provide 

motor/drive system performance shown in the MRB motor 

section (see pages 57-62) 

• Easily integrated to the SSC multi-axis/multi-function controller 

(see pages 21-26) 

When ordering with Controller all interconnecting cabling is 

automatically configured and included. 

• Integral to single axis controller (MSCLDC, see pages 34-36) 



DMCLDC • Open Chassis Brushed 3600-0049 

DC Servo Motor Drive 


47

DM5 & DM6 


OPEN LOOP BRUSHED DCDRIVE 

DRIVES 

DM open loop, brushed DC motor drive modules are available 

with two different power supply options. Available in open chassis 

configuration, DMs can be ordered as part of a complete, matched 

Axidyne Dc Control System (with controller, motor and actuator) or 

separately for use with customer-provided control systems. Four 

inputs (On/Off, Brake, Fwd/Rev, Enable) are available for use with a 

Tol-O-Matic or customer-supplied controller, a PLC, or with manual 

control from separately-mounted switches. Speed control can be provided 

by a potentiometer or dc analog voltage input. Inputs are optically 

isolated for transient voltage protection 

and noise 

immunity to help 

simplify integration 

into almost all control 

environments. 

Features 

• Choice of two power rating configurations (matched to Axidyne dc motor ratings). 

• Open-chassis configuration 

• Self resetting fuse for dc supply to drive 

• Jumper selectable speed control with potentiometer or 1.5 to 4.1 V.dc analog signal 

from PLC or controller modules 

• Optional solid state dynamic braking circuitry for accuracy and consistency 

• Lockout fault protection for dc power supply output under-voltage 

• Adjustable current trip level for over current (overload condition) protection 

• Fault condition (lock out) output for L.E.D. 

• L.E.D. status indicators for enabled and fault (open-chassis configuration only) 

• Independent acceleration and deceleration adjustment (0 to 7.0 seconds) 

• Inhibit drive using Enable input for immediate dc drive shut down 

48 



DM Open Loop 

Brushed DC Drive Module 

Power 

Input Current (AC line): 115 Vac/60 Hz (85-128 Vac range) 

DM5 Output Voltage: 32 Vdc 

DM5 Continuous Current: 15 Amp 

DM6 Output Voltage: 48 Vdc 

DM6 Continuous Current: 10 Amp 

DM5, DM6 Peak Current: 30 Amp (5 millisecond rating) 

DM5, DM6 Max. Power: 480 Watts 

P.W.M 

Frequency 20 kHz 

% P.W.M. vs Potentiometer 0% PWM @ 1.5 Vdc to 

Voltage Reference 100% PWM @ 4.1 Vdc 

Auxiliary Speed Control 

Potentiometer Range: 10K Ω range for externally provided potentiometer 

(included with drive) 

Analog input: 1.5 to 4.1 Vdc 

Accel./Deceleration Range: 0 to 7.0 seconds 

Over-Current Trip Setting 

Environment 

Potentiometer: 

Delay: 

25 turn potentiometer adjustable to 125% of 

rating 

0.2 second delay / self adjusting for accel. 

Temperature Range: 32° to 122° F (0° to 50° C) 

Humidity: 10 - 95% non-condensing 

Reset: Normally closed momentary reset input. 

Fault Indicator 

L.E.D.: on Drive 

OUTPUT: for external L.E.D. 

Drive Module Optically-Isolated Inputs• 

On/Off: 

Brake: 

Fwd/Rev: 

Enable: 

Initiates acceleration or deceleration profile 

Stopping of motor with dynamic braking 

Reversing motor direction 

Disabling or enabling power to the drive 

Fault Reset - Clears current trip fault 

•Dc voltage supply (5 to 25 Vdc/25 mA. max.) required to power Drive 

Module opto-isolation when NOT used with Basic Controller Module.

DIMENSIONS 

DM OPEN LOOP BRUSHED DC DRIVE MODULE 

DRIVES 

Ø .15 [4] 

(3.8) 

3.75" 

(95.3) 

1.75" 

(44.5) 

1.01" 

(25.7) 

5.50" 

(139.7) 

0.38" 

(9.7) 

3.63" 

(92.2) 

TOL-O-MATIC 

8.96" 

(227.6) 

9.46" 

(240.3) 

2.50" 

(63.5) 

0.25" 

(6.4) 

1.21" 

(30.7) 

4.25" 

(108.0) 

6.71" 

(170.4) 

3.6" 

(91.4) 

2.60" 

(66.0) 

Ø 4.60" 

(116.8) 


• Drives MRB series brushed DC servo motors to provide 





DM5 • Open Chassis Open Loop 3600-0406 



DM6 • Open Chassis Open Loop 3600-0407 



49

MOTORS 

MOTORS 

Axidyne motors are available for brushless servo, microstepping and 

brushed dc systems. These motors combine flexibility 

and superior performance in compact packages 

MRB Brushed DC 

Motors 

Axidyne’s MRB brushed dc motors 

are the choice for cost sensitive 

applications requiring smooth and 

quiet low speed operation. 

MRV Brushless Servo 

Motors 

Designed for maximum power density, 

these motors come with integral 

commutation Hall-effect 

devices and internally mounted 

1000 line encoder. 

MRS Stepper Motors 

Axidyne’s MRS stepper motors are 

the best cost/performance value 

available, with high torque to inertia 

ratios and exceptional thermal 

dissipation properties. 

50

MRV 

BRUSHLESS SERVO MOTORS 

FEATURES • SPECIFICATIONS • PERFORMANCE DATA • DIMENSIONS • ORDERING 

Tol-O-Matic’s MRV series brushless servo motors provide a wide 

range of rated torques and speeds for applications requiring long life 

under continuous, difficult environment operation. These motors are 

designed for maximum power density. The MRV series motor come 

with integral commutation Hall-effect devices and an internally 

mounted 1000 line encoder. 

Features 

• Rugged industrial enclosures 

• Large shafts and bearings for longer life with high radial axial loads 

• Dual convenient MS connectors to simplify motor termination and provide 

excellent noise immunity 

• Common industrial mechanical flanges (NEMA 23, 34) 

• Integral Hall-effect devices for commutation 

• Integral 1000 line TTL encoder with differential line driver outputs 

• Ideally suited for use with SSD drives (motor parameters are stored with 

drive) 

MOTORS 


T CONT T PEAK KE KT RT I CONT I PEAK RTH L J R WEIGHT 

OZ•IN N•M OZ•IN N•M VOLTS/1000 RPM OZ•IN/AMP N•M/AMP OHMS ±10% AMPS AMPS °C/WATT ±15% MH OZ•IN 2 GM•CM 2 LBS. KGS. 

MRV231 60 0.42 180 1.27 24.50 33.1 0.23 9.16 2.1 8 1.80 7.6 0.77 140.8 2.2 1.0 

MRV232 120 0.85 360 2.54 19.59 26.4 0.19 2.04 5.2 21 1.30 2.1 1.55 283.5 3.1 1.4 

MRV233 160 1.13 550 3.88 29.40 39.7 0.28 2.73 4.6 18 1.23 2.9 2.32 424.3 4.0 1.8 

MRV234 198 1.40 752 5.31 39.19 52.9 0.37 3.36 4.3 17 1.16 3.8 3.09 565.2 5.0 2.3 

MRV341 271 1.91 1157 8.17 31.00 41.9 0.30 2.50 6.9 28 0.72 6.1 6.18 1130.3 8.0 3.6 

MRV342 512 3.62 2168 15.31 47.00 63.5 0.45 2.00 8.6 34 0.58 6.1 11.21 2050.3 11.5 5.2 

MRV343 748 5.28 3168 22.37 56.00 75.6 0.53 1.40 10.5 42 0.56 5.1 16.23 2968.5 15.0 6.8 

All ratings typical and at 77°F (25°C) unless otherwise noted. Winding temperature at 257°F (125°C). 

51

MOTORS 

PERFORMANCE DATA 

MRV231/SSD5 SPEED TORQUE CURVE 

MRV231 SPEED TORQUE CURVE 

300 

2.12 



600 

4.24 

250 

PEAK (230VAC) 

1.77 

500 

PEAK (230VAC) 

3.53 

TORQUE (oz.-in.) 

200 

150 

100 

50 

CONTINUOUS (ALL) 

PEAK (110VAC) 

1.41 

1.06 

.71 

.35 

TORQUE (N-m) 


400 

300 

200 

100 

PEAK (110VAC) 

CONTINUOUS (230VAC) 

CONTINUOUS (230VAC) (110VAC) 

2.82 

2.12 

1.41 

.71 

TORQUE (N-m) 

0 

1 2 3 4 5 6 

SPEED (RPM in Thousands) 

0 

1 2 3 4 5 6 




450 

400 

350 

300 

250 

200 

150 

100 

50 


PEAK (ALL) 

CONTINUOUS (ALL) 

3.18 

2.82 

2.47 

2.12 

1.77 

1.41 

1.06 

.71 

.35 

TORQUE (N-m) 



800 

700 

600 

500 

400 

300 

200 

100 


PEAK (110VAC) 



PEAK (230VAC) 

5.65 

4.94 

4.24 

3.53 

2.82 

2.12 

1.41 

.71 

TORQUE (N-m) 

0 

1 2 3 4 5 6 


0 

1 2 3 4 5 6 0 


52

MOTORS 



1200 

1100 

1000 

900 

800 

700 

600 

500 

400 

300 

200 

100 


PEAK (110VAC) 



PEAK (230VAC) 

8.47 

7.77 

7.06 

6.36 

5.65 

4.94 

4.24 

3.53 

2.82 

2.12 

1.41 

.71 

TORQUE (N-m) 


2500 

2000 


PEAK (230VAC) 

17.65 

14.12 


2000 

1800 

1600 

1400 

1200 

1000 

800 

600 

400 

200 

0 

1 2 3 4 5 6 




PEAK (110VAC) 

PEAK (230VAC) 


CONTINUOUS 

(230VAC) (110VAC) 

0 

1 2 3 4 5 6 


14.12 

12.71 

11.30 

9.89 

8.47 

7.06 

5.65 

4.24 

2.82 

1.41 

TORQUE (N-m) 


1500 

1000 

500 

0 

PEAK (110VAC) 


CONTINUOUS 

(230VAC) (110VAC) 

1 2 3 4 5 6 


10.59 

7.06 

3.53 

TORQUE (N-m) 

53

MOTORS 

DIMENSIONS 

MRV231, 232, 233, 234 

1/8 (3.2) SQ. x 

1.00" (25.4) 

Long Key 

Ø .5000/.4995" 

(12.700/12.687) 

0.44" 

(11.2) 

2.34" REF. [2] 

(59.4) 

2.25" SQ. 

(57.2) 

Ø 1.500"/1.498 

(38.10/38.05) 

0.10" 

(2.5) 

1.50" ±.03 

(38.1) 

MRV 231 4.75" (120.7) ±.06" 

MRV 232 5.75" (146.1) ±.06" 

MRV 233 6.75" (171.5) ±.06" 

MRV 234 7.75" (196.9) ±.06" 

MRV341, 342, 343 

Motor Connector 

MS3112E-14-8P 

Sensor/Feedback 

Connector 

MS3112E-14-19P 

Ø .218 (5.54) 

Thru (4) EQ. Spaced 

as Shown on a 

Ø 3.875 (98.43) B.C. 

1/8 (3.2) SQ. x 

1.00" (25.4) 

Long Key 

Ø .500/.499" 

(12.70/12.67) 

0.31" 

(7.9) 

3.19" REF. [2] 

(81.0) 

Ø 2.875/2.873" 

(73.03/72.97) 

3.54" SQ. 

(89.9) 

0.10" 

(2.5) 

1.25" ±.03 

(31.8) 

MRV 341 6.11" (155.2) ±.06" 

MRV 342 7.36" (186.9) ±.06" 

MRV 343 8.61" (218.7) ±.06" 

Cables 

Motor cable and encoder cable 

are included when ordering 

SSD drives. (see page 141 ) 

54 

Ordering 

Configuration Tol-O-Matic 

Code Part # 

MRV231 3600-6120 

MRV232 3600-6122 

MRV233 3600-6123 

MRV234 3600-6124 


Code Part # 

MRV341 3600-6125 

MRV342 3600-6126 

MRV343 3600-6127 

MOUNTING INFO 

SCREW-DRIVES 

Couplers/Motor Mounting Kits Page 99 

In-line Gearhead Mounting Page 103 

In-line Gearhead Mount Dim. Page 109 

In-line Motor Mounting Dim Page 112 

Reverse-Parallel Mounting Page 114 

BELT-DRIVES 

Direct Drive Mounting Page 119 

Reduction Drive Mounting Page 121

MRS 

STEPPER MOTORS 

FEATURES • PERFORMANCE DATA • SPECIFICATIONS • DIMENSIONS • ORDERING 

The MRS series motors provide the best cost/performance 

value available in stepper motors. Available with NEMA 23 and 34 

mounting, the MRS series stepper motors 

can be driven from one common 

microstepping drive (MSD or controller/drive 

(MSS) 


WITH MSS CONTROLLER/DRIVE OR MSD DRIVE 

MRS231/232 SPEED TORQUE CURVE 

MRS231/232 SPEED TORQUE CURVE 

160 

1.13 

MOTORS 

140 

120 

MRS232 

.99 

.85 


100 

80 

60 

40 

MRS231 

.71 

.56 

.42 

.28 

TORQUE (N-m) 

20 

.14 

0 

4 8 12 16 20 24 28 32 36 40 

REVS PER SECOND 

MRS341/342/343 SPEED TORQUE CURVE CURVE 

600 

4.24 

500 

3.53 

Features 

• Long life bearings 

• High temperature insulation 

• Exceptional thermal dissipation properties 

• NEMA 23 and 34 mounting 

• High torque to inertia ratio 



400 

300 

200 

100 

0 

MRS343 

MRS342 

MRS341 

4 8 12 16 20 24 28 32 36 40 

REVS PER SECOND 

HOLDING TORQUE* 

2 PHASES ON 

RATED 

CURRENT/PHASE** 

PHASE 

RESISTANCE 

PHASE THERMAL 

INDUCTANCE† RESISTANCE†† 

ROTOR 

INERTIA 

WEIGHT 

OZ-IN (±10%) N•M AMPS, RMS OHMS ±10% MH °C/WATT OZ-IN 2 GM•CM 2 LBS KGS. 

MRS231 109 0.77 1.51 2.61 10.3 5.5 0.66 120.7 1.5 0.68 

MRS232 203 1.43 2.50 1.22 6.2 4.5 1.39 254.2 2.5 1.13 

MRS341 236 1.67 5.40 0.29 2.3 3.9 3.21 587.1 3.2 1.45 

MRS342 627 4.43 5.60 0.39 3.7 2.7 6.57 1201.7 5.3 2.40 

MRS343 995 7.03 7.90 0.26 3.1 2.0 9.66 1766.8 7.6 3.45 

* With rated current applied. Windings at 130°C and motor unmounted and in still air at 40°C (without heat sink). 

** Windings at 130°C and motor in still air at 40°C (without heat sink). Operation of these motors above rated current may cause demagnetization. Contact factory. 

† Small signal inductance as measured with impedance bridge at 1kHz, 1 amp. 

†† Thermal resistance measured with motor hanging in still air (unmounted). 

2.82 

2.12 

1.41 

.71 

TORQUE (N-m) 

55

DIMENSIONS 

MOTORS 

MRS231, 232 

A Square 

[2X B] 

C 

4X D 

THRU EQUALLY 

SPACED ON A 

E 

B.C. 

45° (2) 

G +.0000" 

-.0005" 

J Max. 

Motor Only 

H Max. with Mating 

Connector Plugged In 

.25±.00/.06 

12.0±2.0/0.0 

MOTOR LEADS 

Black, Orange, 

Red, Yellow 

NOTE: #22 AWG 

PVC Leads 

F ± .002" 

N 

K 

M 

L Max. 

MRS341, 342, 343 

45° (2) 

A Square 

[2X B] 

4X D 

THRU EQUALLY 

SPACED ON A 

E 

B.C. 

G +.0000" 

-.0005" 

MOTOR LEADS 

Black, Orange, 

Red, Yellow 

NOTE: 

4 Lead Motors: #18 AWG 

Minimum 12.0 

304,8 

Plus Green/Yellow Ground 

F ± .002" 

N 

K 

M 

L Max. 

MRS Motors Dimensions 

A B C D E F G H J K L M N 

MRS 231 2.25 1.85 0.99 Ø .200 Ø 2.625 1.500 Ø 0.2500 0.48 0.18 0.20 2.06 0.055 0.81 

MRS 232 2.25 1.85 0.99 Ø .200 Ø 2.625 1.500 Ø 0.2500 0.48 0.18 0.20 2.06 0.055 0.81 

MRS 341 3.38 2.735 NA Ø .218 Ø 3.875 2.875 Ø 0.3750 NA NA 0.18 2.58 0.060 1.25 

MRS 342 3.38 2.735 NA Ø .218 Ø 3.875 2.875 Ø 0.3750 NA NA 0.18 3.76 0.060 1.25 

MRS 343 3.38 2.735 NA Ø .218 Ø 3.875 2.875 Ø 0.3750 NA NA 0.18 3.76 0.060 1.25 

Above Dimensions in Inches 

MRS Motors Dimensions 

A B C D E F G H J K L M N 

MRS 231 57.2 47.0 25.1 Ø 5.08 Ø 66.68 38.10 Ø 6.35 12.2 4.6 5.1 52.3 1.4 20.6 

MRS 232 57.2 47.0 25.1 Ø 5.08 Ø 66.68 38.10 Ø 6.35 12.2 4.6 5.1 52.3 1.4 20.6 

MRS 341 85.9 69.4 NA Ø 5.54 Ø 98.43 73.03 Ø 9.53 NA NA 4.6 65.5 1.5 31.8 

MRS 342 85.9 69.4 NA Ø 5.54 Ø 98.43 73.03 Ø 9.53 NA NA 4.6 95.5 1.5 31.8 

MRS 343 85.9 69.4 NA Ø 5.54 Ø 98.43 73.03 Ø 9.53 NA NA 4.6 95.5 1.5 31.8 

Above Dimensions in Millimeters 

Ordering 

Configuration Code MRS231 MRS232 MRS341 MRS342 MRS343 

Tol-O-Matic Part # 3600-6130 3600-6131 3600-6132 3600-6133 3600-6134 

MOUNTING INFO 

SCREW-DRIVES 






BELT-DRIVES 


Reduction Drive Mounting Page 121 

56

MRB & MRBN 

BRUSHED DC MOTORS 

FEATURES • SPECIFICATIONS • PERFORMANCE DATA • DIMENSIONS • ORDERING 

For cost sensitive applications requiring smooth and quiet low 

speed operation, Tol-O-Matic provides the MRB series brushed DC 

motors. Available with a wide range of torque/speed characteristics, 

the MRB motors are ideal for operation in an open loop system 

(DM5/6 or DM5C/6C drive module) or in a servo system (DMCLDC 

or MSCLDC). 

Features 

• Rugged industrial enclosures 

• Available with 500 line TTL encoder for servo operation 

• Ideal for operation with DM5/6 open loop drives or DMCLDC/MSCLDC 

brushed servo drives 

MOTORS 


KE KT RA ROTOR INERTIA THERMAL RES WEIGHT 

VOLTS/1000 RPM OZ•IN/AMP N•M/AMP OHMS OZ•IN 2 GM•CM 2 °C/W LBS KGS 

MRB231 12.70 17.10 0.12 1.70 1.92 351 0.40 3.5 1.6 

MRB341 15.12 19.75 0.14 0.97 15.36 2809 2.80 6.0 2.7 

MRB342 15.83 20.35 0.14 0.51 20.48 3746 2.10 8.4 3.8 

MRB401 20.10 27.20 0.19 0.60 100.67 18413 1.09 17.0 7.7 

MRB402 38.00 51.36 0.36 0.60 122.28 22365 0.90 20.0 9.1 

57

MRB231 SPEED TORQUE CURVE 

4000 

( ) 

TORQUE (N-m) 

.35 .71 1.06 1.41 1.77 2.12 2.47 

20 

Closed Loop 

MOTORS 

SPEED (RPM) 

3500 

3000 

2500 

2000 

1500 

1000 

100% 

DUTY 

20% 

DUTY 

17.5 

15 

12.5 

10 

7.5 

5 

CURRENT (AMPS) 


WITH MSCLDC CONTROLLER/DRIVE OR DMCLDC DRIVE 


MRB401 (CLOSED) SPEED-TORQUE CHARACTERISTICS 

TORQUE (N-m) 

.71 1.41 2.12 2.82 3.53 4.24 4.94 5.65 6.36 7.06 

4000 

40 

500 

2.5 

3500 

35 

0 50 100 150 200 250 300 350 




TORQUE (N-m) 

4000 

.71 1.41 2.12 2.82 3.53 4.24 

40 

3500 

35 

3000 

30 

SPEED (RPM) 

3000 

2500 

2000 

1500 

1000 

500 

0 

100% 

DUTY 

20% 

DUTY 

100 200 300 400 500 600 700 800 900 1000 


30 

25 

20 

15 

10 

5 


SPEED (RPM) 

2500 

2000 

1500 

1000 

500 

0 

100% 

DUTY 

20% 

DUTY 

100 200 300 400 500 600 




4000 


TORQUE (N-m) 

.71 1.41 2.12 2.82 3.53 4.24 4.94 5.65 

40 

25 

20 

15 

10 

5 


SPEED (RPM) 

2000 

1750 

1500 

1250 

1000 

750 

500 

250 


TORQUE (N-m) 

1.41 2.82 4.24 5.65 7.06 8.47 9.89 11.30 

40 

100% 

DUTY 

20% 

DUTY 

35 

30 

25 

20 

15 

10 

5 


3500 

3000 

35 

30 

0 

200 400 600 800 1000 1200 1400 1600 


SPEED (RPM) 

2500 

2000 

1500 

1000 

100% 

DUTY 

20% 

DUTY 

25 

20 

15 

10 


500 

5 

58 

0 

100 200 300 400 500 600 700 800 

TORQUE (oz.-in.)


MRB231 SPEED-TORQUE CHARACTERISTICS 

TORQUE (N-m) 

.35 .71 1.06 1.41 1.77 2.12 2.47 

4000 

20 

Open Loop 

SPEED (RPM) 

3500 

3000 

2500 

2000 

1500 

1000 

100% 

DUTY 

60% 

DUTY 

20% 

DUTY 

SPEED/TORQUE 32 VOLTS 

AMPS/TORQUE 

SPEED/TORQUE SPEED/TORQUE 48 48 VOLTS VOLTS 

17.5 

15 

12.5 

10 

7.5 

5 





TORQUE (N-m) 

.71 1.41 2.12 2.82 3.53 4.24 4.94 5.65 6.36 7.06 

4000 

40 

MOTORS 

500 

2.5 

3500 

35 

SPEED (RPM) 

0 50 100 150 200 250 300 350 




TORQUE (N-m) 

.71 1.41 2.12 2.82 3.53 4.24 

4000 

40 

3500 

3000 

2500 

2000 

1500 

1000 

500 

0 

20% 

DUTY 

100% 

DUTY 60% 

DUTY 


AMPS/TORQUE 


100 200 300 400 500 600 



35 

30 

10 

5 


TORQUE (N-m) 

.71 1.41 2.12 2.82 3.53 4.24 4.94 5.65 

4000 

40 

25 

20 

15 


SPEED (RPM) 

SPEED (RPM) 

3000 

2500 

2000 

1500 

1000 

500 

0 

100% 

DUTY 

AMPS/TORQUE 


60% 

DUTY 


20% 

DUTY 

100 200 300 400 500 600 700 800 900 1000 




TORQUE (N-m) 

1.41 2.82 4.24 5.65 7.06 8.47 9.89 11.30 

2000 

40 

1750 

1500 

1250 

1000 

750 

500 

250 


100% 

DUTY 


60% 

DUTY 

AMPS/TORQUE 

20% 

DUTY 

30 

25 

20 

15 

10 

5 

35 

30 

25 

20 

15 

10 

5 



SPEED (RPM) 

3500 

3000 

2500 

2000 

1500 

1000 

100% 

DUTY 

20% 

DUTY 

AMPS/TORQUE 


35 

30 

25 

20 

15 

10 


0 

200 400 600 800 1000 1200 1400 1600 


500 

0 

60% 

DUTY 


100 200 300 400 500 600 700 800 


5 

59

MOTORS 

DIMENSIONS 

Ø .195 THRU (4) 

EQ. SPD. AS SHOWN 

ON A Ø 2.625 B.C. 

ROTATION 

+ RED 

MRB231N 

Ø 2.25" 

(57.2) 

5.51 ±.06" 

(140.0) 

0.70 ±.03" 

(17.8) 

Ø 2.00" 

(50.8) 

Ø 0.2500/.2495" 

(6.3/6.3) 

Ø 1.500/1.498" 

(38.1/38.0) 

2.25" (Sq) 

(57.2) 

2.91"(Max) 

(73.9) 

Ø .195 THRU (4) 

EQ. SPD. AS SHOWN 

ON A Ø 2.625 B.C. 

ROTATION 

+ RED 

0.81" 

(20.6) 

±.03 

0.10" 

(2.5) 

Ø 2.25" 

(57.2) 

FLAT .015 (.38) DP X .63 (16.0) 

MRB231 

5.51 ±.06" 

(140.0) 

Ø 0.2498/.2495" 

(6.3/6.3) 

ENCODER WITH 

INDEX AND 

LINE DRIVERS 

0.82" 

(20.8) 

#4-40 UNC-2B X .20 DEEP 

MIN. (2) EQ. SPD. AS SHOWN 

ON A Ø 1.812 B.C. 

1.53" 

(38.9) 

Ø 0.2500/.2495" 

(6.3/6.3) 

2.25" (Sq) 

(57.2) 

2.91"(Max) 

(73.9) 

Ø 1.500/1.498" 

(38.1/38.0) 

0.81" 

(20.6) 

±.03 

0.10" 

(2.5) 

FLAT .015 (.38) DP X .63 (16.0) 

ENCODER CABLE 

18" (457.2) LONG 

60

DIMENSIONS 

MOTORS 

SHAFT DETAIL 

.430" +.000 

(10.92) -.015 

.125" ±.03 

(3.18) 

MRB 341N/342N MOTOR 

MRBN341 / 5.80" 

(147.3) 

MRBN342 / 7.00" 

(177.8) 

1.25" ±.03 

(31.8) 

0.10" 

(2.5) 

1.00" 

(25.4) 

0.82" Max. 

(20.8) 

0.10" 

(2.5) 

0.42" 

(10.7) 

Leadwires 

24" (610mm) 

From Frame 

Encoder Cable 

18" ±1" Long 

(460) 

MRB 341/342 MOTOR 

MRB341 / 5.80" 

(147.3) 

MRB342 / 7.00" 

(177.8) 

1.25" ±.03 

(31.8) 

0.10" 

(2.5) 

1.00" 

(25.4) 

1.37" 

(34.8) 

3.26" Sq. 

(82.8) 

2.74" Sq. 

(69.6) 

Ø 1.53" 

(138.9) 

0.82" ±.03 

(20.8) 

0.42" 

(10.7) 

Ø.218 

[4] Holes 

(5.5) 

Ø.500 

(12.7) 

Ø 2.875" 

(73.0) 

61

MOTORS 

DIMENSIONS 

MRB401/402 AND MRBN401/402 

Encoder Wire Harness [MRB Models Only] 

0.512/.502" 

(13.00/12.75) 

45° 

1.90" ±0.3 

(47.5) 

0.615" 

(15.6) 

Motor Wire 16 Ga Red & Black 

24" (610) Long Typical 

1/2 NPT Lead Exit 

Ø 4.00 ±.01" 

(101.6) 

Ø 2.498/2.495" 

(63.45/63.37) 

1/4"-20 UNC-28 

x 0.50" DP 0.62" 

Drill Depth EQ 

Spaced on a 

Ø 3.250" B.C. [4] 

Ø.625 / .623" 

(15.88 / 15.82) 

0.187" (4.75) 

Square Key X 

1.00" (25.4) Long 

0.10" 

MRB 401[402] 10.85" ±.06 

(275.6) 

MRBN 401[402] 10.19" ±.06 

(258.8) 

Cables 

All MRB series motors include a 

24-inch flying lead motor power 

cable. 

Encoder cables are 18 inch flying 

lead with the following 

pinout: 

Ordering Info 


Code Part # 

MRB231 3600-6145 

MRB341 3600-6146 

MRB342 3600-6147 

MRB401 3600-6148 

MRB402 3600-6149 

MRB231N 3600-6140 

MRB341N 3600-6141 

MRB342N 3600-6142 

MRB401N 3600-6143 

MRB402N 3600-6144 

Wire Colors 

PIN CA FUNCTION WIRE COLOR 

1 +VCC Red 

2 GND Black 

3 CH A White 

4 CH A Not Yellow 

5 CH B Green 

6 CH B Not Blue 

7 Index Orange 

8 Index Not Brown 

Shield 

Drain 

MOUNTING INFO 

SCREW-DRIVES 






BELT-DRIVES 


Reduction Drive Mounting Page 121 

62

MECHANICAL 

ACTUATORS 

63

MECHANICAL 

ACTUATORS 

Screw actuators in 

three load 

carrying designs 

for accurate 

positioning of 

heavy, offset loads. 

Belt actuators in 

two load carrying 

designs for higher 

speeds and longer 

strokes. 

PATENTED SEALED RECIRCULATING 

BEARINGS FOR LONG LIFE 

B3S/M3S Screw- and B3B/M3B Belt-Drives 

For high load and 

moment load capacity 

with consistent tracking, 

this series of actuators 

features a patented* 

heavy duty recirculating 

bearing system in gothic 

arch rail guides. This system 

offers wear resistance 

with repeated 

accuracy. Bearings are 

sealed for long wear and 

extended performance. 

The B3S and B3B Series 

provide the highest load 

(over 2000 lbs) and 

moment load capacity of 

all Axidyne actuators 

with consistent tracking 

for full actuator life. 

B3S Screw-Drive 

• 3 body sizes 

• Same envelope size as BCS 

actuators with higher load 

capacities 

• 20 standard (inch) models 

Three body sizes and 20 different 

screw/nut combinations. 

• 12 metric models 

Three body sizes and 12 

screw/nut combinations. 

• Custom order strokes in any 

incremental length 

B3B Belt-Drive 

• 3 body sizes 

• Neoprene belt material for 

higher speeds. 

• 3:1 Reduction drive 

Available for matching motor 

speed and inertia. 

• Custom-order stroke lengths 

Custom strokes up to18 feet 

in any incremental length. 

(For longer strokes, consult the 

factory.) 

* U.S. Patent No. 5,555,789 

64

PATENTED ADJUSTABLE CARRIER 

PATENTED BAND RETENTION SYSTEM 

BEARINGS ON GROUND 

STEEL SHAFTS 

SLS/MLS Screw-Drives 

These pre-engineered, 

load-supporting and fully 

enclosed slide-style actuators 

use a guidance system 

of recirculating bearings 

on ground steel 

shafts providing consistent 

carrier tracking and 

long actuator life. Using 

the same patented band 

retention system as the 

BCS style actuators, SLS 

actuators are available in 

one body size and offer a 

rigid, low-profile design, 

ideal for space-sensitive 

applications. 

• Extruded work table 

Fully extruded anodizedaluminum 

work table has 

two parallel “T’ slots for 

mounting flexibility and stability. 

• Single-piece housing 

Fully extruded anodized 

aluminum housing increases 

stability and provides 

continuous bearing rod support 

along full stroke. 


One body size and two different 

screw sizes with antibacklash 

option. 


One body size and two 

screw sizes in ACME or Ball 

selections. 

• Custom-order strokes in any 


This group of actuators 

utilizes a guidance system 

consisting of a 

patented* adjustable carrier 

bracket designed to 

transmit the load to the 

cylinder body instead of 

the screw or belt for true 

tracking, superior load 

support and controlled 

minimum friction load. 

The load-bearing carrier 

system uses two selflubricating 

Delrin bearing 

rods to pass force 

directly to the cylinder 

tube.. A patented** band 

retention system uses a 

T-shaped elastomer strip 

bonded to a stainless 

steel band inserted 

directly into the body 

housing forming a tight 

metal-to-metal seal. 

SELF-LUBRICATING ROD BEARINGS 

BCS/MCSScrew- and BCBBelt-Drives 

BCS Screw-Drive 


Three body sizes combined 

with 20 different screw/nut 

combinations. 


Three body sizes and 9 different 

screw sizes also with antibacklash 

option. 

• Custom-order strokes in any 


BCB Belt-Drive 

• Higher speeds and longer 

strokes. 

• Two-chamber tube extrusion 

• Two choices of belt material 

Polyurethane for lighter loads 

or neoprene for higher speeds. 

• 3:1 Reduction drive 

Available for increased thrust 

or for matching motor inertia. 

• Custom-order stroke lengths 

Custom strokes up to 20 feet 

in any incremental length. 

* U.S. Patent No. 4724744 

•• U.S. Patent No. 4545290 

65

ACTUATOR SELECTION 

BASIC SELECTION 

The procedure for 

selecting an 

Axidyne mechanical 

actuator depends 

on the complexity 

of your application. 

A simple but 

thorough evaluation 

of the application’s 

motion requirements 

is required 

including the load 

support system, 

force requirements 

and limiting factors. 

Use the following 

selection procedure 

to help determine 

the appropriate 

actuator configuration 

appropriate for 

the application. 

Selection 

SELECTION KEY 

REQUIREMENTS 

STROKE LENGTH 

(in) [mm] 

LOAD WEIGHT 

(lb) [kg] 

LOAD SPEED 

(in/sec) [mm/sec] 

THRUST FORCE 

(lb) [kg] 

RESOLUTION/ 

REPEATABILITY 

(in) [mm] 

ACTUATOR 

ORIENTATION 

MOMENT LOADS 

(in-lb) [N-m] 

DUTY CYCLE 

Procedure 

1. List Key Requirements 

Begin the selection process by identifying actuator key requirements 

shown in the chart at left. 

2. Determine whether a screw-style or belt-style 

actuator is appropriate for your application. 

The maximum operating speed of screw actuators is limited by the 

critical speed characteristic of the screw. Belt-drive actuators are 

used in applications where speed(consult factory for applications 

over 100 inches/sec) and stroke length requirements exceed screw 

critical speed limitations. Screw actuators provide finer resolution 

and better repeatability than belt-drive units and are preferred for 

short stroke, high move repetition requirements. (See “Limiting 

Factors” in the “Comprehensive Product Selection” section of this 

catalog.) 

NOTE: Belt-drive actuators are NOT recommended for vertical 

applications. Please consult the factory for further information. 

3. Evaluate Load Support System. 

The Tol-O-Matic Axidyne product family provides a selection of 

three load carrier support and guidance systems. 

A. Adjustable carrier bracket with self-lubricating plastic bearing rods 

for BCS and BCB series cylinder-style actuators 

The BCS series actuators provide good general purpose load 

capacity and tracking accuracy. Periodic carrier adjustment 

and bearing rod maintenance may be required. 

B. Recirculating bearings on ground steel shafts for SLS10 Series 

slide-style actuators. These actuators provide consistent carrier 

tracking for full actuator life. 

NEW TOL-O-MOTION SIZING 

AND SELECTION SOFTWARE! 

Leads you through the selection 

process step-by-step 

making it easy to choose 

the right combination of 

products in a user friendly 

Windows format. 

C. Heavy duty enclosed recirculating bearings in gothic arch 

guide rail for B3S and B3B series actuators. 

This series provides the highest load and moment load capacity 

with consistent tracking and low carrier friction for the full 

actuator life. 

Review the application requirements and select the appropriate 

actuator style. Then choose either metric or standard (inch) versions. 

66

4. If screw-style is selected: 

A. Select body style. 

First evaluate the application’s load and support requirements 

(consult performance and moment load charts for each body 

style — see performance data on pages 74, 76 and 78. Next, 

determine whether a standard or metric model is appropriate 

then choose one of the following: 

Cylinder— BCS: Cost and size effective for most moment load 

and linear accuracy requirements. B3S: Heavier load capacity 

with higher accuracy. 

Slide — Load-supporting housing and bearings provide lower 

friction, high load and moment-load capacity, improved torsional 

stability, and greater linear-path accuracy over the life of the 

actuator. 

B. Select Screw Form and Nut Configuration. 

1. Select Screw Form. Evaluate the application for accuracy, 

backlash, smoothness requirements, and life, then select the 

appropriate screw form: 

Standard Rolled ACME Screw - Used with engineered solid 

plastic nuts, this non-hardened screw has a pitch accuracy 

rating of .005 in/ft. This combination is a cost-effective solution 

for most requirements. An ACME thread with a solid 

nut may reduce back driving in vertical applications. 

Precision Rolled Ball Screw - Used with ball nuts, this hardened 

screw has a pitch accuracy rating of .003 in/ft. This 

combination provides higher thrust capacity and longer life 

in continuous-duty applications. 

2. Select Nut Configuration. Once the screw form is selected, 

refer to Figure 1 then select the appropriate nut style 

depending on backlash concerns. 

SOLID 

BALL 

NUT Single Anti- Single Low- 

Backlash 

Backlash 

Backlash (in) .007 .003 .015 .002 

Backlash (mm) .018 — 0.25 0.05 

Designation SN SNA BN BNL 

Figure 1 

B. Select Screw Pitch/Lead and Body Size. 

Evaluate the application’s thrust, speed and stroke requirements 

in relation to the screw capability curves. Refer to the 

Performance Data charts of “Speed and Thrust vs Stroke” for 

the screws available in each model size. The screw speed 

charts (figure 2) and the chart of available models on pages 70 

and 72 will help find a starting point for this evaluation. 

SCREW SPEED (rpm) 

If the screw size first selected is not adequate, move to the 

next appropriate body and screw size and reevaluate. Repeat 

this process until the correct screw pitch and body size are 

identified. 

Pitch/Lead - Lower pitch (higher lead) provides higher linear 

speed, yet requires more drive torque. 

AND 

Body Size - Larger bodies provide more load support capability 

and accommodate larger diameter screws. Larger screw diameters 

permit higher rotational speeds, more thrust capability, 

and allow the use of longer screw lengths. 

SCREW SPEED • STANDARD MODELS 

SCREW SPEED (rpm) 

Conversion: Screw Revolutions/Minute to Carrier 

Inches/Second for Various Screw Pitches (turns/inch) 

3000 

2500 

2000 

1500 

1000 

500 

Conversion: Screw Revolutions/Minute to Carrier 

Inches/Second for Various Screw Pitches (turns/millimeters) 

3000 

2500 

2000 

1500 

1000 

500 

8 TPI 

2.5 mm 

5 TPI 

5 mm 

2 TPI 

12 mm 

1 TPI 

0 

0 5 10 15 20 25 30 

CARRIER SPEED (in/sec) 

SCREW SPEED • METRIC MODELS 

25 mm 

0 

0 200 400 600 750 


Figure 2 


67


BASIC SELECTION 

C. Confirm Selection. 

Refer to the reference section in this catalog for detailed calculations 

of thrust and torque requirement to confirm actuator 

selection and to help select motor/drive. 

D. B3S Deflection Considerations. 

In applications where substantial Ms moments come into play, 

deflection of the cylinder tube, carrier and supports must be 

considered. The deflection factors shown in the chart below 

are based on a cylinder mounted with tube supports at minimum 

recommended spacing. (Refer to Figure 3.) If more rigidity 

is desired, refer to Dual Carrier option on pages 90-92. 

B3S/B3B CYLINDER LOAD DEFLECTION 

DEFLECTION (in.) 

0 18.08 36.16 54.24 72.31 90.39 108.47 126.55 144.63 162.71 180.78 

.160 

4.064 

.140 

.120 

.100 

.080 

.060 

.040 

.020 

MEASUREMENT DISTANCE: 13" 

B3S10 

Ms (N-m) 

B3S15 

B3S20 

0 0 

0 160 320 480 640 800 960 1120 1360 1520 1680 

Ms (in.-lbs.) 

F 

DEF. 

Figures calculated with the following considerations: 

1.) Tube supports spaced at minimum distances for each bore size 

2.) Measurement distance from F to center of carrier is 13 inches 

3.556 

3.048 

2.540 

2.032 

1.524 

1.016 

.508 

DEFLECTION (mm) 

MOTOR (revs/min) 

INPUT RPM 

2500 

2000 

1500 

1000 

500 

Conversion: Motor Revolutions/Minute to Carrier 

Inches/Second for 1:1 and 3:1 Drive Ratios 

CARRIER SPEED (mm/sec) 

0 508 1016 1524 2032 2540 

3000 

3:1 Ratio 

Figure 4 

1:1 Ratio 

0 

0 20 40 60 80 100 


Conversion: Motor Revolutions/Minute to Carrier 

Inches/Second for 1:1 Drive Ratio 

CARRIER SPEED (mm/sec) 

0 508 1016 1524 2032 2540 3048 3556 4064 4572 

2000 

1800 

1600 

1400 

1200 

1000 

800 

600 

400 

200 

BCB BELT SPEED 

B3B BELT SPEED 

B3B10 

B3B15 

B3B20 

0 

0 20 40 60 80 100 120 140 160 180 


For speeds over 100 in/sec, consult the factory. 

Figure 3 

5. If belt-style is selected: 

A. Evaluate the application’s load and support requirements 

Consult the performance data and moment load charts for 

Axidyne belt-drive actuators on page 82-84. Refer to the belt 

speed charts in Figure 4 and 5 at right to select either BCS or 

B3S body styles. 

B. B3B Deflection Considerations 

Refer to “D.” B3S Deflection Considerations and Figure 3 above. 

Figure 5 

6. Select options and accessories 

Refer to the options and accessories section of this catalog for 

the available options for the actuator selected. 

7. Configure the order 

When the product selection process is complete, proceed to the 

Ordering Information pages 133-136. 

68

SCREW-DRIVE ACTUATORS 

Axidyne screwdrive 

actuators 

are available in 

three body styles 

each employing a 

different loadcarrying 

bearing 

system for the 

widest number of 

solutions to your 

application 

requirements 


SLS Actuators 

Rigid, low-profile design 

ideal for space-sensitive 

applications. 

BCS Actuators 

Moderate load-carrying 

capacity cylinders are 

available in three body 

sizes 

B3S Actuators 

Heavy duty recirculating 

bearing system for high 

load-carrying and 

moment capacity available 

in three body sizes. 

69


U.S. STANDARD SCREW-DRIVE ACTUATORS 

MODEL AVAILABILITY AND LEADSCREW THRUST/SPEED CAPACITY 

BCS CYLINDER-STYLE Screw Dia. Screw Pitch Nut 

Model Number (in) Form (turns per in) Style 

BCS10 SN01 1/2 STD 1 Solid 


BCS10 SNA02 1/2 STD 2 Solid 


BCS10 BN08 3/8 PRE 8 Ball 

BCS10 BNL08 3/8 PRE 8 Ball 















SLS SLIDE-STYLE Screw Dia. Screw Pitch Nut 


SLS10 SN01 1/2 STD 1 Solid 


SLS10 SNA02 1/2 STD 2 Solid 


SLS10 BN08 3/8 PRE 8 Ball 

SLS10 BNL08 3/8 PRE 8 Ball 

B3S CYLINDER-STYLE Screw Dia. Screw Pitch Nut 


B3S10 SN01 1/2 STD 1 Solid 


B3S10 SNA02 1/2 STD 2 Solid 


B3S10 BN08 3/8 PRE 8 Ball 

B3S10 BNL08 3/8 PRE 8 Ball 















NOTE: See page 134 for configurator code descriptions. 

70 

LINEAR SPEED (ins/sec) 



1/2" DIAMETER ACME SCREW 

100 

60 

12 

10 

1 

0 

MODELS: BCS10, SLS10, B3S10 

1000 1000 

30 

100 

60 

35 

10 

1 

0 

MAXIMUM THRUST 

Critical Linear Speed (1 TPI) 

Linear 

Critical Critical Speed (5 TPI) 


1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 


MODELS: BCS15, BC315 

1000 1000 

100 

60 

30 

1 

0 


Critical Critical Linear Linear Speed (2 TPI) 

1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 


MODELS: BCS15, BCS20, B3S15, B3S20 

1000 1000 

10 

Critical Linear Speed 



(2 TPI) 

(1 TPI) 

1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 

100 

10 

100 

10 

100 

10 

THRUST (lb) 

THRUST (lb) 

THRUST (lb)

U.S. STANDARD LEADSCREW 

THRUST/SPEED CAPACITIES 



3/8" DIAMETER BALL SCREW 

100 

16 

10 

1 

0 

MODELS: BCS10, SLS10, B3S10 

1000 1000 

100 

10 

Speed Speed (8 (8 TPI) 

Linear Linear 

Critical Critical 


1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 


MODELS: BCS15, B3S15 

1000 1000 


50 


(2 TPI) 

100 

10 

100 

10 

THRUST (lb) 

THRUST (lb) 




100 

15 

10 

1 

0 


1000 1000 


100 

13 

10 

1 

0 


1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 



1000 10000 

30 

MAXIMUM THRUST (2TPI) 

MAXIMUM THRUST (5TPI) 



(2 TPI) 

(5 TPI) 

1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 

100 

10 

THRUST (lb) 

1000 

100 

THRUST (lb) 


1 

0 

1 

10 20 30 40 50 60 70 80 90 100 110 120 

STROKE (in) 

71


METRIC SCREW-DRIVE ACTUATORS 

MODEL AVAILABILITY AND LEADSCREW THRUST/SPEED CAPACITY 

METRIC MODELS 

MCS CYLINDER-STYLE Screw Dia. Screw Lead Nut 

Model Number (mm) Form (mm per turn) Style 

MCS10 SN25 12 ACME 25 Solid 


MCS10 BN02 10 Ball 2.5 Ball 

MCS10 BNL02 10 Ball 2.5 Ball 



MCS15 BN05 16 Ball 5 Ball 

MCS15 BNL05 16 Ball 5 Ball 



MCS20 BN05 20 Ball 5 Ball 

MCS20 BNL05 20 Ball 5 Ball 

SLS SLIDE-STYLE Screw Dia. Screw Lead Nut 


SLS10 SN25 12 ACME 25 Solid 

SLS10 SN12 12 ACME 12 Solid 

SLS10 BN02 10 Ball 2.5 Ball 

SLS10 BNL02 10 Ball 2.5 Ball 

B3S CYLINDER-STYLE Screw Dia. Screw Lead Nut 


M3S10 SN25 12 ACME 25 Solid 


M3S10 BN02 10 Ball 2.5 Ball 

M3S10 BNL02 10 Ball 2.5 Ball 



M3S15 BN05 16 Ball 5 Ball 

M3S15 BNL05 16 Ball 5 Ball 



M3S20 BN05 20 Ball 5 Ball 

M3S20 BNL05 20 Ball 5 Ball 

NOTE: See page 134 for configurator code 

descriptions. 

LINEAR SPEED (mm/sec) 


12mm DIAMETER ACME SCREW 


10,000 

1500 

1000 

750 

100 

10 

10,000 

1000 

750 

100 

10 

MODELS: MCS10, SLS10, M3S10 

Critical Critical Speed 


Critical (25mm LEAD) 

Speed 

(12mm LEAD) 

0 500 1000 1500 2000 2500 

STROKE (mm) 

MODELS: MCS15, M3S15 


Critical Speed (25mm (12mm 

LEAD) 

0 500 1000 1500 2000 2500 

STROKE (mm) 

10,000 

1000 

100 

10 

10,000 

1000 

MODELS: MCS15, MCS20, M3S15, M3S20 

10,000 

1500 

1000 

750 

100 

10 


100 

10 

10,000 

1000 

100 

10 

THRUST (N) 


Critical (25mm LEAD) 

Speed 

Critical Speed M3S20 (12mm LEAD) 

only 

THRUST (N) 


THRUST (N) 

0 500 1000 1500 2000 2500 

STROKE (mm) 

72

METRIC LEADSCREW 

THRUST/SPEED CAPACITIES 

10mm DIAMETER BALL SCREW 

10,000 

MODELS: MCS10, SLS10, M3S10 

10,000 



10,000 

1000 

400 

100 

10 



Critical Speed (5mm LEAD) 

Critical Speed 

(5mm LEAD) 

10,000 

1000 

100 

10 

THRUST (N) 



1000 

450 

320 

100 

10 


Speed 

Critical 

(2.5mm LEAD) 

0 500 1000 1500 2000 2500 

STROKE (mm) 

1000 

100 

10 

THRUST (N) 


10,000 

1000 

100 

10 

0 500 1000 1500 2000 2500 

STROKE (mm) 


330 



Critical Speed (5mm LEAD) 

0 500 1000 1500 2000 2500 

STROKE (mm) 

10,000 

1000 

100 

10 

THRUST (N) 

73


BCS & MCS SERIES SCREW-DRIVE ACTUATORS 

PERFORMANCE DATA • SPECIFICATIONS • DIMENSIONS 

Ms 

M 

L 

Mv 

BCS/MCS SERIES 


SPECIFICATION 

U.S. STANDARD 

METRIC 

BCS10 BCS15 BCS20 MCS10 MCS15 MCS20 

Max. Bending Moment* 

M 100 in-lb 500 in-lb 1100 in-lb 11.3 N-m 56.5 N-m 124.3 N-m 

Ms 55 in-lb 275 in-lb 300 in-lb 6.2 N-m 31.1 N-m 33.9 N-m 

Mv 30 in-lb 200 in-lb 325 in-lb 3.4 N-m 22.6 N-m 36.7 N-m 

Max. Load 

L 60 lb 180 lb 300 lb 27.2 kg 81.6 kg 136.1 kg 

Weights 

Carrier Weight .69 lb 1.94 lb 2.81 lb .31 kg .88 kg 1.27 kg 

Base Weight (incl. carrier) 2.91 lb 6.61 lb 14.59 lb 1.32 kg 2.9 kg 6.62 kg 

Weight per length of stroke .176 lb/in .392 lb/in .666 lb/in 3.1 g/mm 7.0 g/mm 11.9 g/mm 

Pre-Load Torque 25 oz-in 30 oz-in 45 oz-in .18 N-m .21 N-m .318 N-m 

Dead Length (2 x S dim) 8.16 in 9.92 in 11.76 in 207.2 mm 252.0 mm 298.8 mm 

* For Dual Carrier option, refer to bending moment chart on page 88 

FRICTION FORCE (lb) 

LOAD WEIGHT (lb) 

300 

280 

260 

240 

220 

200 

180 

160 

140 

120 

100 

80 

60 

40 

20 

CARRIER FRICTION FORCE 

LOAD WEIGHT (kg) 

0 

30 

25 

20 

15 

10 

5 

9.1 18.1 27.2 36.3 45.4 54.4 63.5 72.6 81.6 90.7 

13.6 

11.3 

9.1 

6.8 

4.5 

2.3 

BCS10 

BCS15 

BCS10 

0 

0 

0 20 40 60 80 100 120 140 160 180 200 


TUBE SUPPORT REQUIREMENTS 

DISTANCE BETWEEN SUPPORTS (m) 

0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 2.0 2.4 3.7 3.9 136.1 

BCS20 

127.0 

117.9 

108.8 

99.7 

90.7 

81.6 

BCS15 

72.5 

63.5 

54.4 

BCS10 

0 0 

0 12 24 36 48 60 72 84 96 108 120 132 144 156 

DISTANCE BETWEEN SUPPORTS (in) 

45.3 

36.2 

27.2 

18.1 

9.1 

FRICTION FORCE (kg) 


74

DIMENSIONS 

A 

B 

M 

L O P 

N 

Y 

Z 

X 

K 

REFERENCE CAD FILE: BCS10, BCS15 AND BCS20 

D 

C 

F E 

I J 

C L 

FF GG G H 

Q 

R 

JJ 

U II 

T 

V 

W 

S STROKE S 

STROKE + 2S 

X 

B 

EE 

M REF 

AA 

BB 

CC 

DD 

L REF 


HH 

All Dimensions in inches 

MODELS A B C D E F G H I J K L M N O P Q 

BCS10 2.14 1.07 3.150 1.575 1.000 0.50 0.65 1.31 1.09 2.18 0.95 2.30 1.50 0.80 1.96 1.16 4.75 

BCS15 2.88 1.44 4.250 2.125 1.000 0.500 0.90 1.80 1.75 3.50 1.25 3.54 2.13 1.41 2.91 1.50 5.91 

BCS20 3.75 1.88 5.000 2.500 2.500 1.250 1.16 2.31 2.22 4.44 1.44 4.44 2.75 1.691 3.85 2.00 7.37 

MODELS R S T U U* V V† W W† X Y Z AA BB CC DD 

BCS10 2.38 4.08 2.06 0.250 — 0.46 1.46 0.55 1.55 0.500 1.750 0.875 1.100 0.550 0.550 1.100 

BCS15 2.96 4.96 2.93 0.375 0.25 0.62 1.87 0.66 1.91 0.625 2.500 1.250 1.812 1.032 0.907 1.812 

BCS20 3.68 5.88 3.62 0.438 — 0.81 2.31 0.81 2.31 0.720 3.120 1.560 2.250 1.250 1.125 2.250 

MODELS EE FF GG HH II JJ 

BCS10 10-24 X 0.43 DP 10-32 X 0.25 DP 1/4-20 X 0.25 DP 10-24 X 0.62 DP 0.19 0.15 

BCS15 1/4-20 X 0.50 DP 5/16-18 X 0.37 DP 1/4-20 X 0.40 DP 1/4-20 X 0.62 DP 0.25 0.15 

BCS20 5/16-28 X .875 DP 3/8-16 X .44 DP 3/8-16 X .44 DP 1/4-20 X .62 DP 0.25 0.19 

All Dimensions in millimeters 

MODELS A B C D E F G H I J K L M N O P Q 

MCS10 54.4 27.2 80.0 39.9 25.4 12.7 16.5 33.3 27.7 55.4 24.1 58.4 38.1 20.3 49.8 29.5 120.7 

MCS15 73.2 36.6 180.0 54.1 25.4 12.7 22.9 45.7 44.5 88.9 31.8 89.9 54.1 35.8 73.9 38.1 150.1 

MCS20 95.3 47.8 127.0 63.5 63.5 31.8 29.5 58.7 56.4 112.8 36.6 112.8 69.9 42.9 97.8 54.0 187.2 

MODELS R S T U V V† W W† X Y Z AA BB CC DD 

MCS10 60.5 103.6 52.3 6.0 11.7 37.1 14.0 39.4 12.7 44.5 22.4 27.9 14.0 14.0 27.9 

MCS15 75.2 126.0 74.4 8.0 15.8 47.5 16.8 48.5 15.9 63.5 31.8 46.0 26.2 23.1 46.0 

MCS20 93.5 149.4 92.0 11.0 20.6 58.7 20.6 58.7 18.3 79.3 39.6 57.2 31.8 28.7 57.2 

MODELS EE FF GG HH II JJ 

MCS10 M5-0.8 X 11.0mm DP M6-1.0 X 6mm DP M6-1.0 X 6mm DP M5-0.8 X 16mm DP 4.8 3.8 

MCS15 M6-1.0 X 12mm DP M8-1.25 X 10mm DP M6-1.0 X 12mm DP M6-1.0 X 16mm DP 6.0 3.8 

MCS20 M8-1.25 X 22.2mm DP M10-1.5 X 11mm DP M10-1.5 X 11mm DP M6-1.0 X 16mm DP 6.0 4.8 

*For 1/2" 2TPI SCREW style only. 

† For EXTENDED SHAFT style only. 


75


SLS & MLS 


SERIES SCREW-DRIVE ACTUATORS 

Ms 

M 

L 

Mv 

SLS/MLS SERIES 


SPECIFICATION 

U.S. STANDARD 

METRIC 

SLS10 

MLS10 


M 80 in-lb 9.0 N-m 

Ms 80 in-lb 9.0 N-m 

Mv 125 in-lb 14.1 N-m 

Max. Load 

L 100 lb 45.4 kg 

Weights 

Carrier Weight 1.54 lb 69 kg 

Base Weight (incl. carrier) 6.05 lb 2.74 kg 

Weight per length of stroke .404 lb/in 7.23 g/mm 

Pre-Load Torque 25 oz-in .177 N-m 

Dead Length (2 x S dim) 9.22 in 234.4 mm 



LOAD WEIGHT (lbs) 


0 

11 

10 

9 

8 

7 

6 

5 

4 

3 

2 

1 

0 

0 

4.4 

10 

9.1 

20 

13.6 

30 

18.1 

40 

22.7 

50 

27.2 

60 

31.8 

70 

36.3 

80 

40.1 

90 

45.4 

5.0 

4.5 

4.1 

3.6 

3.2 

2.7 

2.3 

1.8 

1.4 

.9 

.5 

0 

100 


0 .15 .30 .46 .61 .76 .91 1.06 

100 

4.5 

90 

80 

70 

60 

50 

40 

30 

20 

10 



.004" DEFLECTION 






TUBE SUPPORT REQUIRED REQUIRED ABOVE ABOVE THIS THIS LINE LINE 

0 0 

0 6 12 18 24 30 36 42 

4.1 

3.6 

3.2 

2.7 

2.3 

1.8 

1.4 

.9 

.5 

LOAD WEIGHT (kgs) 


MOUNTING SUPPORT REQUIREMENTS 


76

DIMENSIONS 

A 

B 

C 

D 

FF 

I 

J 

REFERENCE CAD FILE: SLS10 

SECTION A-A 

WW 

XX 

VV 

TT 

RR 

SS 

UU 


L 

M 

N 

K 

S 

R 

Q 

A 

A 

STROKE 

STROKE + 2S 

S 

V 

W 

JJ 

U II 

T 

SLOTS WILL ACCOMODATE .50 SQUARE NUT, 

.266 THICK MAX, 1/4-20 

AA 

BB 

QQ 

C L 

TOL-O-MATIC 

KK 

LL 

PP 

CC 

DD 

MM 

EE 

OO 

NN 

X 

HH 

Z 

Y 


A B C D I J K L M N Q R S T U V V† W 

4.25 2.13 1.000 2.000 2.38 4.75 0.95 2.34 1.52 0.82 5.50 2.75 4.61 2.07 0.250 0.461 1.461 0.545 

W† X Y Z AA BB CC DD EE FF HH II JJ KK 

1.545 0.500 3.500 0.375 1.149 0.59 0.375 0.75 #10-24 X 0.43 DP Ø.250 X 0.200 DP #10-24 X 0.63 DP 0.188 0.155 1.250 

LL MM NN OO PP QQ RR SS TT UU VV WW XX 

2.500 0.565 1.500 #10-24 X 0.50 DP 0.426 0.85 1.19 2.38 0.51 0.39 1.000 2.000 0.472 


A B C D I J K L M N Q R S T U V V† W 

107.9 54.0 25.40 50.80 60.3 120.6 24.1 59.4 38.7 20.7 139.7 69.8 117.2 52.6 6.4 11.7 37.1 13.8 

W† X Y Z AA BB CC DD EE FF HH II JJ KK 

39.2 12.70 88.90 9.53 29.19 15.1 9.5 19.0 M5-0.8 X 11.0mm DP Ø6.0 X 5.1mm DP M5-0.8 X 16.0mm DP 5.0 3.9 31.75 

LL MM NN OO PP QQ RR SS TT UU VV WW XX 

63.50 14.35 38.10 M5-0.8 X 24.1mm DP 10.8 21.6 30.2 60.3 12.9 9.8 25.40 50.80 12.0 



77

B3S20 


B3S & M3S 


Fx 

Ms 

M 

Fy 

Mv 

SERIES SCREW-DRIVE ACTUATORS 

B3S/M3S SERIES 


SPECIFICATION 

U.S. STANDARD 

METRIC 

B3S10 B3S15 B3S20 M3S10 M3S15 M3S20 





Max. Load 

Fy 591 lb 1454 lb 2008 lb 68.1 kg 659.5 kg 910.8 kg 

Fx 341 lb 840 lb 1159 lb 154.7 kg 381.0 kg 525.7 kg 

Weights 

Carrier Weight .85 lb 1.56 lb 2.14 lb .4 kg .70 kg .97 kg 


Weight per length of stroke .30 lb/in .570 lb/in .880 lb/in 5.4 g/mm 10.18 g/mm 15.73g/mm 

Pre-Load Torque 25 oz-in 30 oz-in 50 oz-in .177 N-m .212 N-m .353 N-m 

FRICTION FORCE (lbs.) 

LOAD WEIGHT (Lbs.) 

LOAD WEIGHT (kgs.) 

0 91 181 272 363 454 544 635 726 816 907 

5.0 

2.27 

4.0 

3.0 

2.0 

1.0 


B3S10 

B3S15 

B3S20 

0 

0 

0 200 400 600 800 1000 1200 1400 1600 1800 2000 

LOAD WEIGHT (lbs.) 


MAX DISTANCE BETWEEN SUPPORTS (mm) “L” 

76.2 

152.4 

228.6 

304.8 

381.0 

457.2 

533.4 

609.6 

685.8 

762.0 

838.2 

914.4 

990.6 

3000 1360.7 

1950 

884.5 

1800 

816.5 

1650 

748.4 

1500 

680.4 

1350 

1200 

1050 

900 

750 

600 

450 

300 

150 

0 

0 3 6 9 12 15 18 21 24 27 30 33 36 

612.3 

544.3 

476.3 

408.2 

340.2 

272.2 

204.1 

136.1 

68.0 

0 

39 

MAX DISTANCE BETWEEN SUPPORTS (in.) “L” 

B3S10 

MAXIMUM 

B3S15 

LOAD 

LOAD 

MAXIMUM 

MAXIMUM LOAD 

1.81 

1.36 

0.91 

0.45 

FRICTION FORCE (kgs.) 

LOAD WEIGHT (Kgs.) 

Dead Length (2 x S dim) 5.62 in 8.376 in 10.52 in 142.8 mm 212.7 mm 267.2 mm 

Weight 


L 

78

DIMENSIONS 

Ø DD 

B 

EE 

QQ 

L 

G TAPPED 

HOLE (4) 

H 

F/2 

F 

B 

B/2 

D DOWEL HOLE 

C/2 

C 

REFERENCE CAD FILE: B3S10 

A 

P 

I/2 

J 

O 

VIEW B-B 

I 

Q 

Q/2 Ø PP TAPPED 

THRU (8) 

4 AS SHOWN 

M T 4 OPPOSITE 

U 

N/2 

R/2 

K/2 

N 

R 

K 

SECTION A-A OUTLINE ONLY 

V 

NUT FOR SLOTS 

X W 

BB ØHH TAPPED HOLE 

THRU CENTERED ON HH 


B 

CC 

S 

STROKE 

STROKE + 2S 

S 

A 

Y 

AA 

Z 

FF 

GG 

All dimensions in inches. 

B C D* F G H I J K L M N O P 

3.67 1.781 .252/.251 x .25 2.250 1/4-20 0.50 2.16 1.54 2.25 2.29 .750 1.775 .328 .81 

Q R S T U V W X Y Z AA BB CC CC† 

1.063 1.250 2.81 .557 .557 1.094 .710 1.47 .266 1.656 2.19 .710 .550 1.75 

DD EE FF GG HH QQ PP 

.250 .156 .75 .25 #10-24 .177 #10-24 

All dimensions in millimeters. 

DD EE FF GG HH QQ PP 

6.35 39.37 19.1 6.4 M5-0.8 4.50 4.78 

*DOWEL PINS .003, 08mm M 

† For EXTENDED SHAFT Style Only 


B C D* F G H I J K L M N O P 

93.3 45.24 6.05/6.02 X 64. 57.15 M6-1.0 12.7 54.8 39.1 57.2 58.2 19.05 45.085 8.33 20.57 

Q R S T U V W X Y Z AA BB CC CC† 

27.0 31.75 71.4 14.15 14.15 27.79 18.03 37.3 6.76 42.06 55.6 18.03 13.97 44.5 

79


B3S & M3SSERIES 


DIMENSIONS 

DIMENSIONS 

L 

H TAPPED HOLE (4) 

A 

Ø R 

G 

B 

Q 

F/2 

F 

B 

B/2 

D DOWEL HOLE (2) 

B A 

S STROKE S 

PP 

STROKE + 2S 

C/2 

C 

A 

REFERENCE CAD FILE: B3S15 or B3S20 

J 

P 

N/2 

SECTION A-A OUTLINE ONLY 

BORE 

U 

CENTER LINE 

X W V 

Y 

VIEW B-B B3S15 

I 

T 

T/2 

I/2 

N 

K/2 

K 

Z 

AA 

Ø OO 

THRU (4) 

M 

O 

BB 

T 

T/2 

VIEW B-B B3S20 

K 

I/2 I 

OO TAPPED 

K/2 HOLES (4) 

BOTH ENDS 

J A 

QQ T 

P O X 

T/2 

N/2 

T/2 

N 

T 

CC 

NUT FOR SLOTS 

DD 

TAPPED HOLE THRU 

CENTERED ON HH 

EE 


MODELS A B C D* F G H I J K L M N O 

B3S15 .155 6.75 2.156 .252/.251 x .25 4.500 .500 1/4-20 2.88 2.109 3.00 3.18 .750 1.312. 875 

B3S20 .19 7.25 3.125 .252/.251 X .25 4.750 1.31 5/16-18 3.84 2.66 4.25 4.20 — 1.625 1.156 

MODELS P Q R S T U V W X Y Z 

B3S15 1.37 .188 .315** or .394 4.188 2.188 1.438 .762 1.575 2.34 .344 2.53 

B3S20 1.78 .25 .500 5.26 2.668 1.969 1.016 2.141 3.16 .500 3.438 

MODELS AA BB CC DD EE OO PP PP† QQ 

B3S15 2.88 .969 .94 1/4-20 .25 1/4-20 .688 1.95 — 

B3S20 3.94 1.375 .94 5/16-18 .41 1/4-20 1.36 2.11 2.188 

All dimensions in millimeters. 

MODELS A B C D* F G H I J K L M N O 

M3S15 3.94 171.5 54.76 6.05/6.02 x 6.4 114.30 12.70 M6-1.0 73.0 53.37 72.6 80.8 19.1 33.32 22.23 

M3S20 4.8 184.1 79.3 6.05/6.02 X 6.4 120.65 33.2 M8-1.25 92.5 67.5 107.9 106.6 — 41.2 29.3 

MODELS P Q R S T U V W X Y Z 

M3S15 34.7 4.57 8.0** or 10.0 106.4 55.58 36.53 19.35 40.00 59.4 8.74 64.29 

M3S20 45.2 6.35 12.7 133.6 67.7 50.0 25.8 54.3 80.2 12.7 87.3 

MODELS AA BB CC DD EE OO PP PP† QQ 

M3S15 73.0 24.61 23.8 M6-1.0 6.4 M6-1.0 17.48 49.5 — 

M3S20 100.0 34.9 23.8 M8-1.25 10.4 M6-1.0 34.5 53.59 55.5 


** For B3S15 BN02 and BCS15 BNLO2 


80

BELT-DRIVE ACTUATORS 

Axidyne belt-drive 

actuators are 

available in two 

different body 

styles and bearing 

systems for 

applications 

requiring longer 

strokes and 

faster speeds. 


B3B Series Actuators 

Heavy duty recirculating bearing system 

for high load-carrying and 

moment capacity, available in three 

body sizes. 

BCB Series Actuators 

Moderate load-carrying capacity cylinder 

is available in one body size. 

81



MODEL AVAILABILITY • BELT LOAD CAPACITIES • BELT CONSTRUCTION 

U.S. STANDARD MODELS 

BCB BELT-STYLE Drive Belt Belt 

Model Number Reduction Width Material 

BCB15 DD_ BW05 (1/2") P 

BCB15 RD__ BW05 (1/2") P 

BCB15 DD_ BW07 (3/4") N 

BCB15 RD__ BW07 (3/4") N 

BCB15 SD_ BW05 (1/2") P 

BCB15 SD__ BW05 (1/2") P 

BCB15 SD_ BW07 (3/4") N 

BCB15 SD__ BW07 (3/4") N 

METRIC MODELS 

M3B BELT-STYLE Drive Belt Belt 


M3B10 SD_ BW05 (12.7mm) N 

M3B10 SD__ BW05 (12.7mm) N 

M3B15 SD_ BW10 (25.4mm) N 

M3B15 SD__ BW10 (25.4mm) N 

M3B20 SD_ BW18 (30mm) N 

B3B BELT-STYLE Drive Belt Belt 


B3B10 SD_ BW05 (1/2") N 

B3B10 SD__ BW05 (1/2") N 

B3B15 SD_ BW10 (1") N 

B3B15 SD__ BW10 (1") N 

B3B20 SD_ BW18 (1.18") N 

NOTE: See page 134 for configurator code descriptions. 

82

BELT LOAD CAPACITIES 

AND BELT CONSTRUCTION 

TRAPEZOIDAL TOOTH: 

(BCB ACTUATORS) 

Offered in polyurethane body 

with multi-strand steel tension 

members. Belt width is 1/2" 

and tooth pitch is 3/8". The 

trapezoidal tooth form is well 

suited for lighter load, lower 

horsepower applications with 

emphasis on positioning. 

HTD TOOTH: 

(BCB AND B3B ACTUATORS) 

Offered in neoprene body with 

fiberglass tension members or 

in poly-kevlar. Belt width for 

B3B actuators is .5", 1" and 

1.18"with 5mm tooth pitch. 

Belt width for BCB actuators is 

3/4" with 5mm tooth pitch 

The HTD belt is selected for 

higher speed, higher load applications. 

Heavy duty drive and 

idler pulley bearings are used. 

PITCH 

DIAMETER 

HTD Tooth Profile 

PITCH (circular pitch) 

OUTSIDE 

DIAMETER 

BELT PITCH 

LINE 

BELT LOAD FOR BCB ACTUATORS 

BELT LOAD CAPACITY (lb) 

BELT LOAD CAPACITY (lb) 

BELT LOAD CAPACITY FOR 1/2"AND 3/4" BELTS 


0 254 508 762 1016 1270 1524 1778 2032 

120 

54.4 

100 

80 

60 

40 

20 

BELT LOAD FOR B3B ACTUATORS 

180 

160 

140 

120 

100 

80 

60 

40 

20 

BCB15BWN07 

BCB15BWN05 

0 0 

0 10 20 30 40 50 60 70 80 

LINEAR SPEED (in/sec) 


0 254 508 762 1016 1270 1524 1778 2032 2286 2540 

81.6 

B3B20BW18 

B3B15BW10 

BCB15BWP05 

BCB15BWN07 

B3B10BW05 

0 

0 

0 10 20 30 40 50 60 70 80 90 100 

LINEAR SPEED (in/sec) 

45.3 

36.2 

27.2 

18.1 

9.0 

72.5 

63.5 

54.4 

45.3 

36.2 

27.2 

18.1 

9.1 

BELT LOAD CAPACITY (kg) 

BELT LOAD CAPACITY (kg) 


83


BCB 

SERIES BELT-DRIVE ACTUATORS 


Model is shown with direct drive motor mounting. 

See page 119 in the Motor Mounting and 

System Accessories section for more information 

on mounting configurations. 

Ms 

M 

L 

Mv 

BCB SERIES 


SPECIFICATION 

U.S. STANDARD 

BCB15BW05 BCB15BW07 


M 500 in-lb (56.4 N-m) 500 in-lb (56.4 N-m) 

Ms 275 in-lb (31.0 N-m) 275 in-lb (31.0 N-m) 

Mv 200 in-lb (22.5 N-m) 200 in-lb (22.5 N-m) 

Max. Load 

L 180 lb (81.6 kg) 180 lb (81.6 kg) 

Weights 

Carrier Weight 1.94 lb (.87 kg) 1.94 lb (.87 kg) 

Base Weight (incl. carrier) 8.40 lb (3.81 kg) 8.50 lb (3.85 kg) 

Weight per length of stroke 0.33 lb/in (149.6 g/mm) 0.33 lb/in (149.6 g/mm) 

Belt Weight per inch 0.044 oz (1.24 g) 0.067 oz (1.89 g) 

Pre-Load Torque (at drive wheel) 10 oz-in ( .070 N-m) 12 oz-in (1.355 N-m) 

Drive Wheel Pitch Diameter 1.194 in (30.3 mm) 1.128 in (28.6 mm) 

Inertia: Drive + Idler Wheel 0.46 oz-in 2 (84.13 g-cm 2 ) 0.71 oz-in 2 (129.8 g-cm 2 ) 

Dead Length 17.18 in (436.3 mm) 17.18 in (436.3 mm) 





0 

30 

25 

20 

15 

10 

5 

9.1 18.1 27.2 36.3 45.4 54.4 63.5 72.6 81.6 90.7 

13.6 

11.3 

9.1 

6.8 

4.5 

2.3 

0 

0 

0 20 40 60 80 100 120 140 160 180 200 



300 

280 

260 

240 

220 

200 

180 

160 

140 

120 

100 

80 

60 

40 

20 



0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 2.0 2.4 3.7 3.9 

BCB15 

BCB15 

0 0 

0 12 24 36 48 60 72 84 96 108 120 132 144 156 



136.1 

127.0 

117.9 

108.8 

99.7 

90.7 

81.6 

72.5 

63.5 

54.4 

45.3 

36.2 

27.2 

18.1 

9.1 


84

DIMENSIONS 


.79 

1.59 

TOP 

4.88 

2.13 

.50 

4.25 

1.00 

1/4-20 X .40 DEEP 

5/16-18 X .37 DEEP 

1.80 3.50 

.90 1.75 

CLICK ON CAD FILE: BCB15 

2.50 

.50 

Optional Stub Shaft 

1.87 


3.75 2.13 

1.63 

SIDE 

8.59 

5.91 

2.96 

STROKE 

STROKE + 17.18 

.97 

1.25 

1.88 

BOTTOM 

1.00 

.19 

.25 

1/4-20 X .50 DEEP 

85

B3B20 

B3S20 


B3B & M3BSERIES 



Fx 

Ms 

M 

Fy 

Mv 

B3B/M3B SERIES 


SPECIFICATION 

U.S. STANDARD 

METRIC 

B3B10 B3B15 B3B20 M3B10 M3B15 M3B0 





Max. Load 

Fy 591 lb 1454 lb 2008 lb 68.1 kg 659.5 kg 910.8 kg 

Fx 341 lb 840 lb 1159 lb 154.7 kg 381.0 kg 525.7 kg 

Weights 

Carrier Weight .85 lb 1.56 lb 2.14 lb .4 kg .70 kg .97 kg 


Weight per length of stroke .388 lb/in .394 lb/in .714 lb/in 175.9 g/mm 178.7 g/mm 323.8 g/mm 

Inertia: 

Drive + Idler Wheel .501 oz-in 2 4.84oz-in 2 10.41oz-in 2 91.6 g-cm 2 185.2 g-cm 2 1903.9 g-cm 2 

Pre-Load Torque 60 oz-in 90 oz-in 240 oz-in .423 N-m .635 N-m 1.694 N-m 

Breakaway Torque 16 oz-in 30 oz-in 38 oz-in .113 N-m .212 N-m .286 N-m 

(without carrier) 

Dead Length (2 x A dim) 13.56 in 18.84 in 18.66 in 344.4 mm 478.5 mm 473.9 mm 

BREAKAWAY TORQUE/CARRIER LOAD 

INPUT TORQUE (oz-in) 

MOUNTING PLATE REQUIREMENTS 

LOAD WEIGHT (Lbs.) 

CARRIER LOAD (kgs.) 

0 

300 

90.7 181.4 272.1 362.8 453.5 544.3 635.0 725.7 816.4 907.18 

2.11. 

250 

1.76 

200 

1.41 

150 

1.05 

100 

.706 

50 

.353 

B3B10 

MAX DISTANCE BETWEEN PLATES (mm) “L” 

76.2 

152.4 

228.6 

304.8 

381.0 

457.2 

533.4 

609.6 

685.8 

762.0 

838.2 

914.4 

990.6 

3000 1360.7 

1950 

884.5 

1800 

816.5 

1650 

1500 

748.4 

680.4 

B3S15 MAXIMUM 

MAXIMUM LOAD 

1350 

1200 

1050 

900 

750 

600 

450 

300 

150 

0 

0 3 6 9 12 15 18 21 24 27 30 33 36 

612.3 

544.3 

476.3 

408.2 

340.2 

272.2 

204.1 

136.1 

68.0 

0 

39 

MAX DISTANCE BETWEEN PLATES (in) “L” 

B3B10 

B3S10 

B3B15 MAXIMUM 

LOAD 

LOAD 

MAXIMUM LOAD 

MAXIMUM LOAD 

MAXIMUM LOAD 

B3B15 

B3B20 

0 

0 

0 200 400 600 800 1000 1200 1400 1600 1800 2000 

CARRIER LOAD (lbs.) 

INPUT TORQUE (N-m) 

LOAD WEIGHT (Kgs.) 


L 

86

DIMENSIONS 

X 

Z Y 

W 

W/2 

CLICK ON CAD FILE: B3B10, B3B15 or B3B20 

F 

E 

Ø DD TAPPED HOLE (4) 

Ø D DOWEL HOLE (2) 

F/2 

G 

C/2 C 


AA 

BB 

SECTION A-A 

G 

R/2 

R 

H S H I 

J 

A 

B 

B/2 

STROKE 

STROKE + 2A 

A 

A 

Ø T 

A 

E 

45˚ 

K 

L x M DP (B) 

4 EQ SPACED 

ON A Ø N B.C. 

4 AS SHOWN 

4 OPPOSITE 

V 

O 

G 

Q 

CC 

Ø P 

NOTE: All B3B actuators come with stub shafts as standard. 


MODELS A B C D* E F G H I J K L M N O P 

B3B10 6.78 4.08 1.781 .252/.251 X .25 2.06 2.148 2.96 3.25 3.00 3.81 1.500 #10-24 .50 3.536 2.188 .50 

B3B15 9.42 6.75 2.156 .252/.251 X .25 2.29 4.500 3.37 3.98 3.11 4.85 1.602 #10-24 .50 3.536 3.000 .500 

B3B20 9.33 7.25 3.125 .252/.251 X .25 1.79 4.750 3.84 4.49 3.25 4.60 1.75 #10-24 .50 3.536 3.938 .500 

MODELS Q R S T U V W X Y Z AA BB CC DD 

B3B10 NA 2.45 3.33 2.635 2.25 .13 2.19 .56 1.555 2.32 .27 1.922 1.87 1/4-20 

B3B15 1.44 3.45 4.12 2.635 2.25 .13 2.88 .762 2.205 2.97 .344 2.531 1.87 1/4-20 

B3B20 1.44 4.62 4.62 2.635 2.25 .13 3.94 .949 2.324 3.34 .50 3.438 1.87 1/4-20 



MODELS A B C D* E F G H I J K L M N O P 

B3B10 172.2 103.6 45.24 6.05/6.02 X 6.4 52.3 54.56 59.0 82.6 76.2 96.8 38.10 M5 X .8 12.7 89.81 55.58 12.7 

B3B15 239.2 171.5 54.76 6.05/6.02 X 6.4 58.3 114.30 85.7 101.1 79.0 123.2 40.69 M5 X .8 12.7 89.81 76.2 12.70 

B3B20 237.0 184.2 79.38 .6.05/6.02 X 6.4 45.5 120.65 92.2 114.1 82.6 116.8 44.5 M5 X .8 12.7 89.81 100.03 12.70 

MODELS Q R S T U V W X Y Z AA BB CC DD 

B3B10 NA 64.5 84.6 66.93 57.2 3.2 55.63 14.2 39.50 58.93 6.86 48.82 47.5 M6 X 1.0 

B3B15 38.1 87.6 104.6 66.93 57.2 3.2 73.2 19.35 56.00 75.44 8.74 64.29 47.5 M6 X 1.0 

B3B20 36.57 108.2 117.4 66.93 57.2 3.2 100.1 21.10 59.03 84.8 12.7 87.33 47.5 M6 X 1.0 

87

ACTUATOR ACCESSORIES 

DUAL CARRIER 

BCS, BCB, SLS, B3S AND B3B ACTUATORS 

Available on all 

three body styles 

of Axidyne 

actuators, the 

Dual Carrier option 

increases rigidity, 

load carrying 

capacity and 

bending moments. 

L 

M Mv 

Ms 

“D” 

Fy 

Fx M Mv 

Ms 

“D” 

L 

M Mv 

MAXIMUM BENDING MOMENTS 

AND LOADS 

BCS/M3S AND BCB ACTUATORS 

SPECIFICATION 

U.S. STANDARD 

METRIC 

BCS(B)10 BCS(B)15 BCS(B)20 MCS(B)10 MCS(B)15 MCS(B)20 

Moment 


MS 110 in-lb 550 in-lb 600 in-lb 12.40 N-m 62.10 N-m 67.80 N-m 

MV 287 in-lb 1453 in-lb 2430 in-lb 32.40 N-m 164.10 N-m 274.60 N-m 

Load 

L 120 lb 360 lb 600 lb 54.40 kg 163.30 kg 272.20 kg 

Dimension “D” 5.10 in 6.5 in 8.10 in 121 mm 165 mm 206 mm 

(Minimum) 

B3S/M3S AND B3B/M3B ACTUATORS 

SPECIFICATION 

U.S. STANDARD 

METRIC 

B3S(B)10 B3S(B)15 B3S(B)20 M3S(B)10 M3S(B)15 M3S(B)20 

Moment 

MA 2825 in-lb 11,734 in-lb 16,265 in-lb 319.2 N-m 1325.8 N-m 1837.8 N-m 

MSA 500 in-lb 1718 in-lb 3324 in-lb 56.5 N-m 194.1 N-m 375.6 N-m 

MVA 1630 in-lb 6779 in-lb 9388 in-lb 184.2 N-m 765.9 N-m 1060.8 N-m 

Load 

FYA 1182 lb 2908 lb 4016 lb 536.1 kg 1319.0 kg 1821.6 kg 

FXA 682 lb 1680 lb 2318 lb 309.3 kg 762.0 kg 1051.4 kg 

Dimension “D” 4.88 in 8.07 in 8.10 in 124.4 mm 205.9 mm 205. 7 mm 

(Minimum) 

Ms 

“D” 

SLS/MLS ACTUATORS 

SPECIFICATION 

U.S. STANDARD 

METRIC 

SLS10 

MLS10 

Moment 

M 177.80 in-lb 20.09 N-m 

MS 160.00 in-lb 18.08 N-m 

MV 277.80 in-lb 31.30 N-m 

Load 

L 200 lb 90.8 kg 

Dimension “D” 5.5 in 139.7 mm 

(Minimum) 

88

IN.-LBS. (in thousands) 

52 

48 

44 

40 

36 

32 

28 

24 

20 

16 

12 

8 

4 

B3S(B)10 (MA MOMENT) 

DUAL CARRIER LOAD vs. DISTANCE 


DIMENSION “D” millimeters 

101.6 

0 

4 

127.0 

5 

152.4 

6 

177.8 

7 

203.2 

8 

228.6 

9 

254.0 

10 

279.0 

11 

304.8 

12 

330.2 

13 

355.6 

14 

381.0 

15 

406.4 

16 

431.8 

17 

457.2 

18 

482.6 

19 

508.0 

20 

533.4 

21 

558.8 

22 

584.2 

23 

609.6 

24 

635.0 

5.8754 

5.4235 

4.9716 

4.5196 

4.0676 

3.6157 

3.1637 

2.7117 

2.2598 

1.8078 

1.3559 

.9039 

.4519 

0 

25 

B3S(B)10 (MVA MOMENT) 





N-m (in thousands) 


DIMENSION “D” inches 

M & Mv (lb•in) (Thousands) 

7 

6 

5 

4 

3 

2 

1 

BCS/M3S AND BCB ACTUATORS 

DIMENSION “D” (millimeters) 

102 

127 

152 

178 

203 

229 

254 

279 

305 

330 

356 

381 

406 

432 

457 

483 

508 

BCS(B)20 

BCS(B)20 

BCS(B)20 

0 

0 

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 

DIMENSION “D” (inches) 

0.7909 

0.6779 

0.5650 

0.4520 

0.3390 

0.2260 

0.1130 

M & Mv (N•m) (Thousands) 

M/Mv (In.-Lbs.) 

SLS/MLS ACTUATORS 

DIMENSION “D” (Meters) 

0 

1100 

1000 

900 

800 

700 

600 

500 

400 

300 

200 

100 

0 

0 

0.13 

5 

0.25 

10 

0.38 

15 

0.51 

20 

0.64 

25 

0.76 

124.3 

113.0 

101.7 

90.4 

79.1 

67.8 

56.5 

45.2 

33.9 

22.6 

11.3 

0 

30 

DIMENSION “D” (Inches) 

Mv 

M 

M/Mv (N-m) 

NOTE: Rates shown on charts were calculated with the following assumptions: 

1.) Coupling between carriers is rigid. 

2.) Load is equally distributed between carriers. 

3.) Coupling device applies no misalignment loads to carriers. 

89


DUAL 180˚ CARRIER 

B3S AND B3B ACTUATORS 

The Dual 180˚ 

Carrier option 

may be used 

when load or 

deflection 

factors exceed 

those of a 

single carrier 

actuator. This 

option allows the 

load to be 

rotated 90˚ from 

the cylinder’s 

carrier providing 

an additional 

load bearing 

surface. 

FXD 

MD 

FYD 

MVD 

MSD 

NOTE: The Dual 180˚ 

Carrier option requires its own 

proprietary tube supports and 

foot mounts. See dimensional 

information. Breakaway torque 

will increase when using the 

Dual 180˚ Carrier option. 

MAXIMUM 

BENDING MOMENTS 

AND LOADS 


SPECIFICATION 

U.S. STANDARD 

METRIC 


Moment 

MD 312 in-lb 1192 in-lb 1700 in-lb 35.3 N-m 134.7 N-m 192.1 N-m 

MSD 657 in-lb 2468 in-lb 4527 in-lb 74.2 N-m 278.9 N-m 511.2 N-m 

MVD 538 in-lb 2066 in-lb 2944 in-lb 60.8 N-m 233.4 N-m 332.6 N-m 

Load 

FYD 1182 lb 2908 lb 4016 lb 536.1 kg 1319.0 kg 1821.6 kg 

FXD 682 lb 1680 lb 2318 lb 309.3 kg 762.0 kg 1051.4 kg 

DUAL 180˚ CARRIER WEIGHTS 

SPECIFICATION 

U.S. STANDARD 

METRIC 


Base Weight 2.66lb 6.26lb 11.88lb 1.2 kgs 2.8 kgs 5.4 kgs 

Weight per/in 

of stroke 

.087 lb .16 lb .26 lb .04 kgs .07 kgs .12 kgs 

90

DIMENSIONS B3S SERIES ACTUATORS 

B 

P 

B/2 

Ø O 

P/2 

PP 

G 

K 

L 

M 

CLICK ON CAD FILES: B3SD10, B3SD15, B3SD20 

NN 

OO 

QQ 

RR 

NUT FOR SLOTS 

GG, CENTERED ON HH 

HH 

V 

W 

Q 

R Q/2 

II 


F 

E 

Ø H 

Ø N 

I 

C 

E/2 

XX 

A 

J 

Ø D DOWEL HOLE 

OPTIONAL TUB SUPPORT 

J/2 

STROKE 

VV 

A 

Ø SS 

A 

A 

Z 

Z/2 

Y 

S 

SECTION A-A 

OUTLINE ONLY 

FF 

DD EE 

E 

U 

F 

Ø X (8) 

4 AS SHOWN 

4 OPPOSITE 

STROKE + 2A 

AA 

BB 

CC 

B3S Series (All dimensions in inches) 

MODELS A B C D* E F G H I J K L M N O P Q 

B3SD10 2.81 3.67 0.50 .252/.251 x .25 2.25 2.86 0.155 0.250 0.550 3.67 2.87 2.438 1.607 1/4-20 THRU #10-24 x .375 DP 3.063 1.114 

B3SD15 4.180 6.75 .500 .252/.251 x .25 3.000 3.735 .155 .315 OR .394** .688 6.25 4.038 3.375 3.218 5/16-18 THRU #10-24 X .375 DP 4.500 2.188 

B3SD20 5.26 7.25 1.312 .252/.251 x .25 4.25 4.83 0.190 0.500 1.360 6.75 5.25 5.125 3.845 3/8-18 THRU 1/4-20 x .50 DP 6.000 2.668 

MODELS X Y Z AA BB CC DD EE FF GG HH II NN OO PP QQ RR SS VV 

B3SD10 #10-24 THRU 1.09 1.775 NA 1.47 0.266 1.922 2.19 0.710 #10-24 THRU 0.500 0.125 3.125 2.563 0.281 0.281 2.938 0.266 0.516 

B3SD15 1/4-20 THRU 1.438 2.188 1.575 2.34 .344 2.188 2.88 .969 1/4-20 THRU .94 .25 3.000 2.250 .375 .328 4.438 .530 THRU 0.656 

B3SD20 1/4-20 x .75 DP 1.969 2.668 2.14 3.16 0.500 3.438 3.94 1.375 3/8-18 THRU 0.94 .41 3.00 2.250 0.375 0.375 5.25 0.63 0.624 

M3S Series (All dimensions in millimeters) 

MODELS A B C D* E F G H I J K L M N O P Q 

M3SD10 71.4 93.2 12.70 6.05/.6.02 x 6.4 57.2 72.6 3.94 6.35 13.97 93.2 72.9 61.93 40.82 M6 x 1.0 THRU M5 x .8 x 10 DP 77.80 28.30 

M3SD15 106.4 171.5 12.70 6.05/.6.02 x 6.4 76.20 94.87 3.94 8.0 OR 10.0** 17.48 158.75 102.56 85.73 81.74 M8 x 1.25 THRU M6 x 1.0 x 9.5 DP 114.3 55.58 

M3SD20 133.6 184.2 33.32 6.05/6.02 x 6.4 108.0 122.7 4.83 12.70 34.54 171.5 133.4 130.18 97.66 8 x 1.25 THRU 6 x 1.0 12 DP 152.40 67.77 

R S U V W 

0.14 1.462 2.826 4.31 2.183 

.14 2.219 3.703 5.566 2.978 

0.13 2.422 4.80 7.41 3.498 

WW XX 

— 0.03 

4.328 .062 

— 0.16 

*DOWEL PINS .003, 08mm M ** .315 (8.0mm) for models B3SD15 BN02 and BNR02 

R S U V W 

3.6 37.13 71.78 109.5 55.45 

3.6 56.36 102.57 94.06 141.12 

3.2 61.52 121.9 188.2 88.85 

MODELS X Y Z AA BB CC DD EE FF GG HH II NN OO PP QQ RR SS VV WW XX 

M3SD10 M5 x .8 THRU 27.7 45.09 — 37.3 6.76 48.82 55.6 18.03 M5 x .8 THRU 12.70 3.18 79.38 65.10 7.14 7.14 74.63 6.76 13.11 — 0.8 

M3SD15 M6 x 1.0 THRU 36.53 55.58 40.00 59.4 8.74 55.58 73.0 24.16 M6 x 1.0 THRU 23.9 6.4 76.20 57.15 8.89 8.33 112.73 13.46 THRU 16.66 109.93 1.57 

M3SD20 M6 x 1.0 x 19 DP 50.01 67.77 54.4 80.26 12.70 87.33 100.1 34.93 8 x 1.25 THRU 23.9 10.4 76.2 57.15 9.53 9.53 133.4 16.0 15.85 — 4.1 

91


DUAL 180˚ CARRIER 

FOR B3S AND B3B ACTUATORS 

DIMENSIONS 

B3B SERIES ACTUATORS 

C 

B 

J 

H 

CLICK ON CAD FILE: B3BD10, B3BD15 AND B3BD20 

U TAPPED HOLE 

X V DEEP (4) 

K 

L 

P 

N 

M R S 

F 

G 

T DOWEL HOLE (2) 

A 

STROKE 

STROKE + 2A 

A 

D 

E 

B3B Series (All dimensions in inches) 

MODELS A B C D E F G H J K L M N 

B3BD10 6.78 2.739 5.158 3.266 1.547 2.341 4.38 1.784 3.250 1.531 3.062 .28 1.438 

B3BD15 9.42 3.225 6.203 4.250 2.016 2.987 5.72 2.114 4.000 2.250 4.500 .38 2.250 

B3BD20 9.33 3.877 7.598 5.297 2.594 3.171 6.25 2.766 5.375 3.000 6.000 .38 2.250 

MODELS P R S T U V 

B3BD10 2.00 2.062 3.813 .252/.251 X .25 1/4-20 .47 

B3BD15 3.00 2.657 5.062 .252/.251 X .25 5/16-18 .59 

B3BD20 3.00 2.796 5.500 .252/.251 X .25 3./8-16 .66 

M3B Series (All dimensions in millimeters) 

MODELS A B C D E F G H J K L M N 

M3B10 172.2 69.5 131.0 82.9 39.2 59.4 111.2 45.3 82.5 38.8 77.7 7.1 36.5 

M3B15 239.2 81.9 157.5 107.9 50.4 75.8 145.2 53.6 101.6 57.1 114.3 9.6 57.1 

M3B20 236.9 98.4 192.9 134.5 65.8 80.5 158.7 70.2 136.5 76.2 152.4 9.6 57.15 

MODELS P R S T U V 

M3B10 50.8 52.3 96.8 6.4/6.3 X 6.4 1/4-20 11.9 

M3B15 76.2 67.49 128.57 6.4/6.3 X 6.4 5/16-18 15.0 

M3B20 76.2 71.02 139.70 6.40/6.38 x 6.4 3/8-16 16.8 

92

Available on BCS and BCB 

screw- and belt-drive actuators, 

floating mount brackets should 

be used when independentlyguided 

loads are not parallel to 

the actuator to eliminate actuator 

binding. Use of the floating 

mount bracket option adds .014" 

(0.36 mm) to backlash. 

DIMENSIONS 

M 

A 

L 

K 

B 

FLOATING MOUNT BRACKET 

FOR BCS AND BCB ACTUATORS 

These bracket 

kits compensate 

for non-parallelism 

between 

the actuator and 

an external 

support/guidance 

system. 


N 

P 

W 

V 

C 

D 

E 

F 

M 

J 

X 

Q 

R 

S 

G 

H 

C L 

Y 

U 

T 

BCS and BCB Series (All dimensions in inches) 

MODELS PART NO. A B C D E F G H J K L M 

B(M)CS10 0510-9007 3.15 1.57 0.65 1.30 1.09 2.18 4.75 2.37 #10-32 0.63 1.26 0.13 

B(M)CS(B)15 0515-9007 4.25 2.12 0.90 1.80 1.75 3.50 5.85 2.92 5/16"-18 1.77 3.54 0.27 

B(M)CS20 0520-9007 5.00 2.50 1.16 2.31 2.22 4.44 7.37 3.68 3/8"-16 1.97 3.94 0.28 

MODELS PART NO. N P Q R S T U V W X Y 

B(M)CS10 0510-9007 1.81 0.90 0.31 0.62 0.22 0.31 0.15 — — — 1.99 

B(M)CS(B)15 0515-9007 2.95 1.48 1.48 2.95 — 0.44 0.23 1.08 2.17 0.28 2.95 

B(M)CS20 0520-9007 3.24 1.63 1.58 3.15 0.34 0.63 0.25 — — — 3.77 

93


TUBE SUPPORTS 

BCS, BCB AND B3S ACTUATORS 

Designed to fit 

into dovetail 

grooves running 

the entire length 

of the cylinder 

tube, these blackanodized 

aluminum brackets 

are available 

for intermediate 

support of the 

actuator body. 

BCS and BCB SERIES 

TOL-O-MATIC 

L J H M 

K 

D 

(CARRIER NOT SHOWN) 

ØA (4) 

B 

C 

DIMENSIONS 

U T 

N 

The number of tube support 

brackets required and their 

placement depends on the overall 

length of the cylinder and the 

load weight being moved and 

supported (see actuator product 

pages for specific information). 

Tube support brackets for 

BCS and BCB actuators must be 

ordered with the cylinder order 

as they are mounted to the unit 

during assembly. (B3B and SLS 

actuators use mounting plates, 

for proper clearance see page 92) 

B3S SERIES 

R 

Q 

S 

P 

Ø V THRU (4) 

G 

F 

E 

W 

BCS and BCB Series (All dimensions in inches) 

MODELS PART NO. A B C D E F G H J K L M 

B(M)CS10 4510-1010 0.22 1.00 2.00 3.00 3.50 2.50 0.50 0.25 0.41 2.36 2.43 0.14 

B(M)CS(B)15 4515-1010 0.27 1.50 3.00 4.50 5.00 4.00 0.50 0.31 0.70 3.50 3.62 0.24 

B(M)CS20 4520-1010 0.41 1.88 3.75 5.75 6.38 5.00 0.69 0.38 0.87 4.44 4.53 0.15 

B3S Series (All dimensions in inches) 

MODELS PART NO. N P Q R S T U V W 

B(M)3S(B)10 3410-9006 2.438 .188 2.75 .25 2.250 1.53 1.76 .206 1.09 

B(M)3S(B)15 3415-9006 3.624 .188 3.75 .38 3.000 1.97 2.19 .266 1.16 

B(M)3S(B)20 3420-9006 4.53 .188 4.00 .31 3.375 2.56 2.84 .328 1.50 

94

STANDARD MOUNTING AND MOUNTING PLATES 

Standard Mounting Configurations 

“T-Slot” Nuts 

All SLS, B3S and B3B actuators 

are provided with T-nuts in 

the base of the cylinder body. 

Four T-nuts for the first 24 

inches of stroke is standard. 

Two nuts are provided for each 

additional 20 inches of stroke. 

NOTE: SLS10 tube and work 

table accept 1/4" threaded 

square nuts. MLS10 tube and 

work table accept M6 threaded 

square nuts. 

Tapped mounting 

holes 

All BCS and BCB actuators 

are provided with mounting 

holes on the underside of the 

the cylinder heads. To mount, 

transfer location of holes to the 

receiving surface. Drill mounting 

holes 1/32" larger than 

diameter of the mounting 

screws and attach securely 

with appropriate screws. 

Axidyne 

actuators can be 

base mounted 

with standard 

mounting 

configurations 

provided or by 

using base 

mounting plates. 


95


STANDARD MOUNTING AND MOUNTING PLATES 

FOR B3S, B3B. BCS AND SLS ACTUATORS 

Mounting Plates 

Mounting Plates provide 

clearance height for motors 

and motor mounts when 

mounting an actuator on a 

flush surface. Designed to 

mount to either tapped mounting 

holes on cylinder heads or 

to T-Nuts, these plates provide 

the means for top mounting 

access. Kits include plates and 

mounting screws. 

SLS ACTUATORS 

A 

A 

A/2 

BCS, B3S AND B3B ACTUATORS 

A/2 

B 

B 

H 

C/2 

Ø F THRU (2) 

C 

D 

D/2 

DIMENSIONS 

Ø G (2) 

E/2 

E 

SLS, BCS, B3S and B3B Series (All dimensions in inches) 

MODELS PART NO. A B C D E F G H 

SLS10 0610-9010 5.50 0.25 5.00 2.375 0.75 Ø 0.25 Ø.270 THRU, C’SINK Ø.531 X 82˚ 0.25 

SLS10 0610-9045* 5.50 0.50 5.00 2.375 0.75 Ø 0.50 Ø.281 THRU, C’BORE Ø.44 X .28 DP 0.25 

BCS10 0910-9133 3.75 1.00 2.940 1.750 0.75 Ø .22 (2) Ø.22 THRU, C’BORE Ø.38 X .22 DP 0.41 

BCS15 0915-9135 4.37 0.50 3.675 2.500 1.25 Ø.28 (2) Ø.28 THRU, C’BORE Ø.43 X .28 DP 0.35 

BCS20 0920-9038 5.25 1.00 4.550 3.125 0.35 Ø.28 (2) Ø.28 THRU, C’BORE Ø.43 X .22 DP 0.35 

B3S(B)10 3410-1232 3.52 0.50 3.060 1.656 .750 .206 Ø.221 THRU, C’BORE Ø.38 X .22 DP .023 

B3S(B)10 3410-1233 3.52 1.00 3.060 1.656 .750 .206 Ø.221 THRU, C’BORE Ø.38 X .22 DP 0.23 



B3S(B)20 3420-1232 5.688 .50 5.125 2.938 .750 .328 Ø.344 THRU, C’BORE Ø.53 X .34 DP 0.28 

B3SD10 3410-1269 4.26 .63 3.60 1.607 .63 .206 Ø.221 THRU, C’BORE Ø.38 X .22 DP 0.33 

B3SD15 3415-1369 5.56 .63 4.72 3.218 .63 .266 Ø.221 THRU, C’BORE Ø.38 X .22 DP 0.42 

B3SD20 3420-1269 7.30 .63 6.30 3.845 1.31 .391 Ø.281 THRU, C’BORE Ø.44 X .28 DP 0.50 

* These plates provide clearance for motors and motor mounts 

MOUNTING KIT/MOTOR COMPATIBILITY 

MODELS PART NO. BRUSHED DC MOTORS STEPPER MOTORS BRUSHLESS SERVO 

SLS10 0610-9045 MRB 231, 232 MRS 231, 232 — 

SLS10 0610-9066 — — MRV 231, 232, 233, 234 

SLS10 0610-9067 MRB 341, 342, 343 MRS 341, 342, 343 MRV 341, 342, 343 

BCS10 0910-9133 MRB 231, 232, 341, 342, 343 MRS all frame sizes MRV all frame sizes 

BCS10 0510-9126 — — MRV 231, 232, 233, 234 

BCS15 0915-9135 MRB all frame sizes MRS 341, 342, 343 MRV all frame sizes 

BCS20 0920-9038 MRB 341, 342, 343, 401, 402 MRS 341, 342, 343 MRV 341, 342, 343 

B3S10 3410-9056 MRB 231, 232 MRS 231, 232 MRV 231, 232, 233, 234 

B3S10 3410-9057 MRB 341, 342, 343 MRS 341, 342, 343 MRV all frame sizes 

B3S15 3415-9056 MRB 231, 232 MRS 231, 232 MRV 231, 232, 233, 234 

B3S15 3415-9057 MRB 341, 342, 343, 401, 402 MRS 341, 342, 343 MRV 341, 342, 343 

B3S20 3420-9056 MRB all frame sizes MRS all frame sizes MRV all frame sizes 

B3SD10 3410-9053 MRB 231, 232, 341, 342, 343 MRS all frame sizes MRV all frame sizes 

B3SD15 3415-9061 MRB all frame sizes MRS all frame sizes MRV all frame sizes 

B3SD20 3420-9057 MRB all frame sizes MRS all frame sizes MRV all frame sizes 

B3B10 3415-9056 MRB all frame sizes MRS all frame sizes MRV all frame sizes 



96

MOTOR 

MOUNTING 

AND 

SYSTEM 

ACCESSORIES 

97

SYSTEM ACCESSORIES 

MOTOR MOUNTING SCREW-DRIVE ACTUATORS 

MOUNTING KIT DIMENSIONS • COUPLER AND MOTOR MOUNT KIT SELECTION • GEARHEAD DIMENSIONS AND SELECTION 

IN-LINE MOTOR 

MOUNTING 

MOTOR MOUNTING KITS 

Designed for a variety of dc and 

stepper motors, kits include mounting 

bracket, spacers and mounting 

bolts. 

Shaft couplers are not included—see 

pages 99-102 for available selections. 

GEARHEAD REDUCTION 

Used in applications requiring 

reduction for inertia matching or 

higher torque at lower speeds. 

REVERSE-PARALLEL 

MOUNTING 

When overall length is a design constraint, 

these standard factoryassembled 

configurations allow offset 

mounting of the motor to either 

side of, or below the actuator. The 

options are available on BCS, MCS, 

B3S, and M3S screw drive cylinderstyle 

actuators. They can be selected 

with appropriately rated Tol-O- 

Matic motors and with 1:1 or 2:1 

drive ratio. Reverse-parallel units use 

a rugged toothed belt for quiet, zerobacklash 

coupling of the motor to 

the actuator screw shaft. The 2:1 

reduction provides further options in 

motor selection for torque, speed 

and inertia match considerations. 

98

SCREW-DRIVE COUPLERS & MOTOR MOUNT KITS 

SELECTION • PARTS ORDERING INFORMATION 

B3S (US Standard) 

ACTUATOR and MOTOR use COUPLER MOUNT KIT 

Series Shaft Model Part # Shaft Model Part # Part # 

B3S10 (SN01) 0.250" + MRV231 3600--6120 0.500" = COC51 3600-9213 3410-9201 

B3S10 (SN01) 0.250" + MRV232 3600--6123 0.500" = COC51 3600-9213 3410-9201 

B3S10 (SN01) 0.250" + MRV233 3600--6124 0.500" = COC51 3600-9213 3410-9201 

B3S10 (SN01) 0.250" + MRV234 3600--6125 0.500" = COC51 3600-9213 3410-9201 

B3S10 (others) 0.250" + MRV231 3600-6120 0.500" = ZOA51 3600-6163 3410-9201 




B3S10 0.250" + MRB231 3600-6145 0.250" = COB11 3600-9204 3410-9050 

B3S10 0.250" + MRS231 3600-6130 0.250" = COB11 3600-9204 3410-9050 

B3S10 0.250" + MRS232 3600-6131 0.250" = COB11 3600-9204 3410-9050 

B3S10 0.250" + MRS341 3600-6132 0.375" = COC21 3600-9206 3410-9078 

B3S10 0.250" + MRS342 3600-6133 0.375" = COC21 3600-9206 3410-9078 

B3S10 (others) 0.250" + MRS343 3600-6134 0.375" = COC21 3600-9206 3410-9078 

B3S10 (others) 0.250" + MRB341 3600-6146 0.500" = COC51 3600-9213 3410-9078 


B3S15 (all BN02) 0.315" + MRB231 3600-6145 0.250" = COC13 3415-9039 3415-9087 

B3S15 (all BN02) 0.315" + MRS231 3600-6130 0.250" = COC13 3415-9039 3415-9087 







B3S15 (all BN02) 0.315" + MRV231 3600-6120 0.500" = ZOA53 3600-6169 3415-9201 















B3S15 (others) 0.394" + MRB401 3600-6148 0.625" = COD69 3415-9046 3415-9204 

B3S15 (others) 0.394" + MRB402 3600-6149 0.625" = COD69 3415-9046 3415-9204 

B3S15 (others) 0.394" + MRV231 3600-6120 0.500" = ZOB59 3600-6170 3415-920 

When selecting an actuator and motor system from Tol-O-Matic, the appropriate 

coupler and motor mounting kit is automatically selected for the system, based on the 

specific actuator and motor type chosen. The following tables summarize the couplings 

and motor mounting kits associated with Tol-O-Matic screw-drive actuators and motors. 

For couplings and motor mounting kits associated with gearheads for screw-drive 

actuators, refer to pages 103-108. Dimensional charts follow. 

The stepper and brushed dc type servo system have been developed 

as low cost, moderate performance systems. For these systems, 

vibration isolation and shock damping, low cost, and tolerance to parallel 

and angular misalignment were the key selection criteria. Therefore, 

with these systems a jaw style coupler was selected. Motor mounting 

hardware for the stepper and brushed dc systems consists of a spacer, a 

motor mounting plate, and fasteners. 

Brushless servos have been provided as the high performance solution 

(precision positioning with high reverse-load capability) and therefore, 

high torsional stiffness and zero backlash were the key criteria for 

coupling selection. For these systems flexible metal disc couplings with 

clamp-type mounting hubs were chosen. These couplers were sized 

based on the maximum thrust limit of the actuator, as a protective 

device for the actuator. Note that all 10 Series actuators using a SN01 or 

SN25 screw/nut use a jaw style coupler in servo applications due to 

adapter space limitations. Motor mounting hardware consists of a one 

piece adapter pinned to the actuator head for precision alignment. 

B3S (US Standard) Continued 









B3S20 0.500" + MRB401 3600-6148 0.625" = COD65 3420-9042 3420-9204 

B3S20 0.500" + MRB402 3600-6149 0.625" = COD65 3420-9042 3420-9204 

B3S20 0.500" + MRV231 3600-6120 0.500" = ZOB55 3600-6173 3420-9201 

B3S20 0.500" + MRV232 3600-6122 0.500" = ZOB55 3600-6173 3420-9201 

B3S20 0.500" + MRV233 3600-6123 0.500" = ZOB55 3600-6173 3420-9201 

B3S20 0.500" + MRV234 3600-6124 0.500" = ZOC55 3600-6174 3420-9201 

B3S20 0.500" + MRV341 3600-6125 0.500" = ZOC55 3600-6174 3420-9200 

B3S20 0.500" + MRV342 3600-6126 0.500" = ZOC55 3600-6174 3420-9200 

B3S20 0.500" + MRV343 3600-6127 0.500" = ZOC55 3600-6174 3420-9200 

B3S20 0.500" + MRS231 3600-6130 0.250" = COC51 3600-9208 3420-9050 

B3S20 0.500" + MRS232 3600-6131 0.250" = COC51 3600-9208 3420-9050 

B3S20 0.500" + MRS341 3600-6132 0.375" = COC52 3600-9209 3420-9051 

B3S20 0.500" + MRS342 3600-6133 0.375" = COC52 3600-9209 3420-9051 

B3S20 0.500" + MRS343 3600-6134 0.375" = COC52 3600-9209 3420-9051 

B3S20 0.500" + MRB231 3600-6145 0.250" = COC51 3600-9213 3420-9050 

B3S20 0.500" + MRB341 3600-6146 0.500" = COC55 3600-9219 3420-9051 

B3S20 0.500" + MRB342 3600-6147 0.500" = COC55 3600-9219 3420-9051 


99




M3S Style (Metric) 



M3S10 (SN25) 6.35mm + MRV231 3600-6120 0.500" = COC51 3600-9213 4410-9201 

M3S10 (SN25) 6.35mm + MRV231 3600-6122 0.500" = COC51 3600-9213 4410-9201 

M3S10 (SN25) 6.35mm + MRV231 3600-6123 0.500" = COC51 3600-9213 4410-9201 

M3S10 (SN25) 6.35mm + MRV231 3600-6124 0.500" = COC51 3600-9213 4410-9201 

M3S10 (others) 6.35mm + MRV231 3600-6120 0.500" = ZOA51 3600-6163 4410-9201 




M3S10 6.35mm + MRB231 3600-6145 0.250" = COB11 3600-9204 4410-9050 

M3S10 6.35mm + MRS231 3600-6130 0.250" = COB11 3600-9204 4410-9050 

M3S10 6.35mm + MRS232 3600-6131 0.250" = COB11 3600-9204 4410-9050 

M3S10 6.35mm + MRS341 3600-6132 0.375" = COC21 3600-9206 4410-9054 

M3S10 6.35mm + MRS342 3600-6133 0.375" = COC21 3600-9206 4410-9054 

M3S10 6.35mm + MRS343 3600-6134 0.375" = COC21 3600-9206 4410-9054 

M3S10 6.35mm + MRB341 3600-6146 0.500" = COC51 3600-9213 4410-9054 

M3S10 6.35mm + MRB342 3600-6147 0.500" = COC51 3600-9213 4410-9054 

M3S15 (SN12) 8mm + MRB231 3600-6145 0.250" = COMC21 4520-9108 4415-9058 

M3S15 (SN12) 8mm + MRS231 3600-6130 0.250" = COMC21 4520-9108 4415-9058 







M3S15 (SN12) 8mm + MRB401 3600-6148 0.625" = COMD61 4520-9118 4415-9204 

M3S15 (SN12) 8mm + MRB402 3600-6149 0.625" = COMD61 4520-9118 4415-9204 

M3S15 (SN12) 8mm + MRV231 3600-6120 0.500" = ZOMB52 3600-6182 4415-9201 







M3S15 (others) 10mm + MRB231 3600-6145 0.250" = COC19 3415-9040 4415-9058 

M3S15 (others) 10mm + MRS231 3600-6130 0.250" = COC19 3415-9040 4415-9058 







M3S15 (others) 10mm + MRB401 3600-6148 0.625" = COD69 3415-9046 4415-9204 

M3S15 (others) 10mm + MRB402 3600-6149 0.625" = COD69 3415-9046 4415-9204 

M3S15 (others) 10mm + MRV231 3600-6120 0.500" = ZOB59 3600-6170 4415-9201 



M3S Style (Metric) Continued 







M3S20 12.7mm + MRB401 3600-6148 0.625" = COD65 3420-9042 4420-9204 

M3S20 12.7mm + MRB402 3600-6149 0.625" = COD65 3420-9042 4420-9204 

M3S20 12.7mm + MRV231 3600-6120 0.500" = ZOB55 3600-6173 4420-9201 

M3S20 12.7mm + MRV232 3600-6122 0.500" = ZOB55 3600-6173 4420-9201 

M3S20 12.7mm + MRV233 3600-6123 0.500" = ZOB55 3600-6173 4420-9201 

M3S20 12.7mm + MRV234 3600-6124 0.500" = ZOC55 3600-6174 4420-9201 

M3S20 12.7mm + MRV341 3600-6125 0.500" = ZOC55 3600-6174 4420-9200 

M3S20 12.7mm + MRV342 3600-6126 0.500" = ZOC55 3600-6174 4420-9200 

M3S20 12.7mm + MRV343 3600-6127 0.500" = ZOC55 3600-6174 4420-9200 

M3S20 12.7mm + MRS231 3600-6130 0.250" = COC51 3600-9208 4420-9050 

M3S20 12.7mm + MRS232 3600-6131 0.250" = COC51 3600-9208 4420-9050 

M3S20 12.7mm + MRS341 3600-6132 0.375" = COC52 3600-9209 4420-9051 

M3S20 12.7mm + MRS342 3600-6133 0.375" = COC52 3600-9209 4420-9051 

M3S20 12.7mm + MRS343 3600-6134 0.375" = COC52 3600-9209 4420-9051 

M3S20 12.7mm + MRB231 3600-6145 0.250" = COC51 3600-9213 4420-9050 

M3S20 12.7mm + MRB341 3600-6146 0.500" = COC55 3600-9219 4420-9051 

M3S20 12.7mm + MRB342 3600-6147 0.500" = COC55 3600-9219 4420-9051 

Call Toll Free 

100

BCS (US Standard) 



BCS10 0.250" + MRB231 3600-6145 0.250" = COB11 3600-9204 0910-9129 

BCS10 0.250" + MRS231 3600-6130 0.250" = COB11 3600-9204 0910-9129 

BCS10 0.250" + MRS232 3600-6131 0.250" = COB11 3600-9204 0910-9129 

BCS10 0.250" + MRS341 3600-6132 0.375" = COC21 3600-9206 0910-9152 

BCS10 0.250" + MRS342 3600-6133 0.375" = COC21 3600-9206 0910-9152 

BCS10 0.250" + MRS343 3600-6134 0.375" = COC21 3600-9206 0910-9152 

BCS10 0.250" + MRB341 3600-6146 0.500" = COC51 3600-9213 0910-9152 

BCS10 0.250" + MRB342 3600-6147 0.500" = COC51 3600-9213 0910-9152 

BCS10 (SN01) 0.250" + MRV231 3600-6120 0.500" = COC51 3600-9213 4410-9201 

BCS10 (SN01) 0.250" + MRV231 3600-6122 0.500" = COC51 3600-9213 4410-9201 

BCS10 (SN01) 0.250" + MRV231 3600-6123 0.500" = COC51 3600-9213 4410-9201 

BCS10 (SN01) 0.250" + MRV231 3600-6124 0.500" = COC51 3600-9213 4410-9201 

BCS10 (others) 0.250" + MRV231 3600-6120 0.500" = ZOA51 3600-6163 3410-9201 



BCS10 ( others) 0.250" + MRV234 3600-6124 0.500" = ZOA51 3600-6163 3410-9201 

BCS15 (all BN02) 0.250" + MRV231 3600-6120 0.500" = ZOA51 3600-6163 3415-9201 







BCS15 (all BN02) 0.250" + MRB231 3600-6145 0.250" = COC11 3410-9039 0915-9156 

BCS15 (all BN02) 0.250" + MRS231 3600-6130 0.250" = COC11 3410-9039 0915-9156 







BCS15 (others) 0.375" + MRV231 3600-6120 0.500" = ZOB52 3600-6164 3415-9201 







BCS15 (others) 0.375" + MRB231 3600-6145 0.250" = COC21 3600-9206 0915-9156 

BCS15 (others) 0.375" + MRS231 3600-6130 0.250" = COC21 3600-9206 0915-9156 





BCS15 (others) 0.375" + MRB401 3600-6148 0.625" = COD62 3600-9212 3415-9204 

BCS15 (others) 0.375" + MRB402 3600-6149 0.625" = COD62 3600-9212 3415-9204 



BCS (US Standard) Continued 



BCS20 0.438" + MRV231 3600-6120 0.500" = ZOB54 3600-6166 0520-9201 

BCS20 0.438" + MRV232 3600-6122 0.500" = ZOB54 3600-6166 0520-9201 

BCS20 0.438" + MRV233 3600-6123 0.500" = ZOB54 3600-6166 0520-9201 

BCS20 0.438" + MRV234 3600-6124 0.500" = ZOC54 3600-6167 0520-9201 

BCS20 0.438" + MRV341 3600-6125 0.500" = ZOC54 3600-6167 0520-9200 

BCS20 0.438" + MRV342 3600-6126 0.500" = ZOC54 3600-6167 0520-9200 

BCS20 0.438" + MRV343 3600-6127 0.500" = ZOC54 3600-6167 0520-9200 

BCS20 0.438" + MRB231 3600-6145 0.250" = COC14 3600-9208 0920-9113 

BCS20 0.438" + MRS231 3600-6130 0.250" = COC14 3600-9208 0920-9113 

BCS20 0.438" + MRS232 3600-6131 0.250" = COC14 3600-9208 0920-9113 

BCS20 0.438" + MRS341 3600-6132 0.375" = COC24 3600-9209 0920-9114 

BCS20 0.438" + MRS342 3600-6133 0.375" = COC24 3600-9209 0920-9114 

BCS20 0.438" + MRS343 3600-6134 0.375" = COC24 3600-9209 0920-9114 

BCS20 0.438" + MRB341 3600-6146 0.500" = COC54 3600-9215 0920-9114 

BCS20 0.438" + MRB342 3600-6147 0.500" = COC54 3600-9215 0920-9114 

BCS20 0.438" + MRB401 3600-6148 0.625" = COD64 3600-9217 0520-9204 

BCS20 0.438" + MRB402 3600-6149 0.625" = COD64 3600-9217 0520-9204 

SLS Style (US Standard) 



SLS10 0.250" + MRB231 3600-6145 0.250" = COB11 3600-9204 0610-9016 

SLS10 0.250" + MRS231 3600-6130 0.250" = COB11 3600-9204 0610-9016 

SLS10 0.250" + MRS232 3600-6131 0.250" = COB11 3600-9204 0610-9016 

SLS10 0.250" + MRS341 3600-6132 0.375" = COC21 3600-9206 0610-9063 

SLS10 0.250" + MRS342 3600-6133 0.375" = COC21 3600-9206 0610-9063 

SLS10 0.250" + MRS343 3600-6134 0.375" = COC21 3600-9206 0610-9063 

SLS10 0.250" + MRB341 3600-6146 0.500" = COC51 3600-9213 0610-9063 

SLS10 0.250" + MRB342 3600-6147 0.500" = COC51 3600-9213 0610-9063 

SLS10 (SN01) 0.250" + MRV231 3600-6120 0.500" = COC51 3600-9213 3410-9201 

SLS10 (SN01) 0.250" + MRV232 3600-6122 0.500" = COC51 3600-9213 3410-9201 

SLS10 (SN01) 0.250" + MRV233 3600-6122 0.500" = COC51 3600-9213 3410-9201 

SLS10 (SN01) 0.250" + MRV234 3600-6124 0.500" = COC51 3600-9213 3410-9201 

SLS10 (others) 0.250" + MRV231 3600-6120 0.500" = ZOA51 3600-6163 3410-9201 





101




MCS Style (Metric) 



MCS10 6mm + MRB231 3600-6145 0.250" = COMB11 4520-9103 0510-9101 

MCS10 6mm + MRS231 3600-6130 0.250" = COMB11 4520-9103 0510-9101 

MCS10 6mm + MRS232 3600-6131 0.250" = COMB11 4520-9103 0510-9101 

MCS10 6mm + MRS341 3600-6132 0.375" = COMC12 4520-9106 0510-9122 

MCS10 6mm + MRS342 3600-6133 0.375" = COMC12 4520-9106 0510-9122 

MCS10 6mm + MRS343 3600-6134 0.375" = COMC12 4520-9106 0510-9122 

MCS10 6mm + MRB341 3600-6146 0.500" = COMC51 4520-9107 0510-9122 

MCS10 6mm + MRB342 3600-6147 0.500" = COMC51 4520-9107 0510-9122 

MCS10 (SN25) 6mm + MRV231 3600-6120 0.500" = COMC51 4520-9107 4410-9201 




MCS10 (others) 6mm + MRV231 3600-6120 0.500" = ZOMA51 3600-6181 4410-9201 




MCS15 8mm + MRV231 3600-6120 0.500" = ZOMB52 3600-6182 4415-9201 

MCS15 8mm + MRV232 3600-6122 0.500" = ZOMB52 3600-6182 4415-9201 

MCS15 8mm + MRV233 3600-6123 0.500" = ZOMB52 3600-6182 4415-9201 

MCS15 8mm + MRV234 3600-6124 0.500" = ZOMB52 3600-6182 4415-9201 

MCS15 8mm + MRV341 3600-6125 0.500" = ZOMB52 3600-6182 4415-9200 

MCS15 8mm + MRV342 3600-6126 0.500" = ZOMB52 3600-6182 4415-9200 

MCS15 8mm + MRV343 3600-6127 0.500" = ZOMB52 3600-6182 4415-9200 

MCS15 8mm + MRB231 3600-6145 0.250" = COMC21 4520-9108 0515-9188 

MCS15 8mm + MRS231 3600-6130 0.250" = COMC21 4520-9108 0515-9188 

MCS15 8mm + MRS232 3600-6131 0.250" = COMC21 4520-9108 0515-9188 

MCS15 8mm + MRS341 3600-6132 0.375" = COMC22 4520-9111 0515-9189 

MCS15 8mm + MRS342 3600-6133 0.375" = COMC22 4520-9111 0515-9189 

MCS15 8mm + MRS343 3600-6134 0.375" = COMC22 4520-9111 0515-9189 

MCS15 8mm + MRB401 3600-6148 0.625" = COMD61 4520-9118 4415-9204 

MCS15 8mm + MRB402 3600-6149 0.625" = COMD61 4520-9118 4415-9204 

MCS15 8mm + MRB341 3600-6146 0.500" = COMC52 4520-9112 0515-9189 

MCS15 8mm + MRB342 3600-6147 0.500" = COMC52 4520-9112 0515-9189 

MCS20 11mm + MRV231 3600-6120 0.500" = ZOMB54 3600-6183 4520-9201 

MCS20 11mm + MRV232 3600-6122 0.500" = ZOMB54 3600-6183 4520-9201 

MCS20 11mm + MRV233 3600-6123 0.500" = ZOMB54 3600-6183 4520-9201 

MCS20 11mm + MRV234 3600-6124 0.500" = ZOMC54 3600-6184 4520-9201 

MCS20 11mm + MRV341 3600-6125 0.500" = ZOMC54 3600-6184 4520-9200 

MCS20 11mm + MRV342 3600-6126 0.500" = ZOMC54 3600-6184 4520-9200 

MCS20 11mm + MRV343 3600-6127 0.500" = ZOMC54 3600-6184 4520-9200 

MCS20 11mm + MRB231 3600-6145 0.250" = COMC14 4520-9110 0520-9060 

MCS20 11mm + MRS231 3600-6130 0.250" = COMC14 4520-9110 0520-9060 

MCS20 11mm + MRS232 3600-6131 0.250" = COMC14 4520-9110 0520-9060 

MCS20 11mm + MRS341 3600-6132 0.375" = COMC24 4520-9114 0520-9061 

MCS20 11mm + MRS342 3600-6133 0.375" = COMC24 4520-9114 0520-9061 

MCS20 11mm + MRS343 3600-6134 0.375" = COMC24 4520-9114 0520-9061 

MCS20 11mm + MRB341 3600-6146 0.500" = COMD54 4520-9122 0520-9061 

MCS20 11mm + MRB342 3600-6147 0.500" = COMD54 4520-9122 0520-9061 

MCS20 11mm + MRB401 3600-6148 0.625" = COMD64 4520-9123 4520-9204 

MCS20 11mm + MRB402 3600-6149 0.625" = COMD64 4520-9123 4520-9204 

MLS Style (Metric) 



MLS10 6mm + MRB231 3600-6145 0.250" = COMB11 4520-9103 0610-9052 

MLS10 6mm + MRS231 3600-6130 0.250" = COMB11 4520-9103 0610-9052 

MLS10 6mm + MRS232 3600-6131 0.250" = COMB11 4520-9103 0610-9052 

MLS10 6mm + MRS341 3600-6132 0.375" = COMC12 4520-9106 0610-9064 

MLS10 6mm + MRS342 3600-6133 0.375" = COMC12 4520-9106 0610-9064 

MLS10 6mm + MRS343 3600-6134 0.375" = COMC12 4520-9106 0610-9064 

MLS10 6mm + MRB341 3600-6146 0.500" = COMC51 4520-9107 0610-9064 

MLS10 6mm + MRB342 3600-6147 0.500" = COMC51 4520-9107 0610-9064 

MLS10 (SN25) 6mm + MRV231 3600-6120 0.500" = COMC51 4520-9107 4410-9201 




MLS10 (others) 6mm + MRV231 3600-6120 0.500" = ZOMA51 3600-6181 4410-9201 





102

SCREW-DRIVE GEARHEAD MOUNTING 

SELECTION • DIMENSIONS • ORDERING INFORMATION 

For those applications requiring reduction for inertia matching 

or higher torque at lower speeds, Tol-O-Matic offers high efficiency, 

single stage, true planetary gearheads. Two ratios are available as 

ideal reduction solutions with most Tol-O-Matic Nema 23 and 34 

face motors and actuators. 

Specifications 

Efficiency: 85% 

Backlash: less than 10 arc minutes 

Max. Input Speed: 4000 RPM 

Reflected 

Config. Part Frame Gear Inertia* Input Weight 

Number Number Size Ratio oz-in 2 N-m Shaft Dia. Lbs. Kgs. 

GHK20 3600-6150 23 5.5 : 1 .34 .0024 .250" 1.78 0.81 

GHJ20 3600-6151 23 5.5 : 1 .34 .0024 .500" 2.00 0.91 

GHJ21 3600-6152 23 10 : 1 .29 .0020 .500" 1.98 0.90 

GHK30 3600-6153 34 5.5 : 1 1.81 .0128 .375" 4.68 2.12 

GHJ30 3600-6154 34 5.5 : 1 1.81 .0128 .500" 4.60 2.09 

GHJ31 3600-6155 34 10 : 1 1.42 .0100 .500" 4.78 2.17 

* Reflected Inertia is inertia at motor side of gearhead. 


GEARHEAD DIMENSIONS 

23 FRAME 

GEARHEAD 

0.375" 

(9.53) 

Adapter Plate 

3.120" 

(79.25) 

1.250" 

(31.75) 

Ø 1.500" 

(38.10) 

Ø .205" (4) 

(5.21) 

Ø 2.625" BC 

(66.68) 

01 

Ø 1.48 x 1.16 Deep 

(37.60 x 29.46) 

Ø 1.502 x .10 Deep 

(38.15 x 2.54) 

1.625" 

(41.28) 

Input Shaft 

Length 

0.250" 

(6.35) 

0.062" 

(1.57) 

0.063" 

(1.60) 

2.250" 

(57.15) 

Square 

Ø .500" 

(12.70) 

34 FRAME GEARHEAD 

Ø 2.60 x 1.68 DP 

(66.0 x 42.7) 

4.560" 

(115.82) 

1.500" 

(38.10) 

Ø .500" 

(12.7) 

Ø .221" (4) 

(5.61) 

Ø 2.875" 

(73.03) 

Ø 3.875" BC 

(98.43) 

0.102" 

(2.59) 

Ø 2.88 x .15 DP 

(73.2 x 3.8) 

1.750" 

(44.45) 

Input Shaft 

Length 

0.375" 

(9.53) 

0.062" 

(1.57) 

3.250" 

(82.55) 

Square 

103


B3S Style (US Standard) 

ACTUATOR and MOTOR and GEARHEAD use COUPLER MOUNT KIT 

Series Shaft Model Part # Shaft Model(s) Part #(s) Shaft Model Part # Part # 

B3S10 (SN01) 0.250" + MRV231 3600-6120 0.500" + GHJ20, GHJ21 3600-6151, 3600-6152 0.500" = COC51 3600-9213 3410-9203 




B3S10 (others) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA51 3600-6163 3410-9203 




B3S10 0.250" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC51 3600-9213 3410-9203 

B3S10 0.250" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

B3S10 0.250" + MRS342 3600-6133 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

B3S10 0.250" + MRS343 3600-6134 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

B3S10 0.250" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

B3S10 0.250" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

B3S15 (all BN02) 0.315" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC53 3415-9043 3415-9203 

B3S15 (all BN02) 0.315" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC53 3415-9043 3415-9200 



B3S15 (all BN02) 0.315" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC53 3415-9043 3415-9200 

B3S15 (all BN02) 0.315" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC53 3415-9043 3415-9200 

B3S15 (all BN02) 0.315" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA53 3600-6169 3415-9203 







B3S15 (others) 0.394" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC59 3415-9044 3415-9203 

B3S15 (others) 0.394" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COD59 3415-9048 3415-9200 



B3S15 (others) 0.394" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD59 3415-9048 3415-9200 

B3S15 (others) 0.394" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD59 3415-9048 3415-9200 

B3S15 (others) 0.394" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB59 3600-6170 3415-9203 



B3S15 (others) 0.394" + MRV234 3600-6124 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOC59 3600-6171 3415-9203 




B3S20 0.500" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB55 3600-6173 3420-9203 



B3S20 0.500" + MRV234 3600-6124 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOC55 3600-6174 3420-9203 




B3S20 0.500" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COD55 3420-9041 3420-9200 

B3S20 0.500" + MRS342 3600-6133 0.375" + GHK30 3600-6153 0.500" = COD55 3420-9041 3420-9200 

B3S20 0.500" + MRS343 3600-6134 0.375" + GHK30 3600-6153 0.500" = COD55 3420-9041 3420-9200 

B3S20 0.500" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COD55 3420-9041 3420-9203 

B3S20 0.500" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD55 3420-9041 3420-9200 

B3S20 0.500" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD55 3420-9041 3420-9200 

104



PARTS ORDERING INFORMATION 



M3S10 (SN25) 6.35mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = COC51 3600-9213 4410-9203 




M3S10 (others) 6.35mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA51 3600-6163 4410-9203 




M3S10 6.35mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC51 3600-9213 4410-9203 

M3S10 6.35mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 4410-9200 



M3S10 6.35mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 4410-9200 

M3S10 6.35mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 4410-9200 

M3S15 (SN12) 8mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COMC52 4520-9112 4415-9203 

M3S15 (SN12) 8mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COMD52 4520-9117 4415-9200 



M3S15 (SN12) 8mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMD52 4520-9117 4415-9200 

M3S15 (SN12) 8mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMD52 4520-9117 4415-9200 

M3S15 (SN12) 8mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOMB52 3600-6182 4415-9203 







M3S15 (others) 10mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COMC53 4520-9115 4415-9203 

M3S15 (others) 10mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COMD53 4520-9120 4415-9200 



M3S15 (others) 10mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMD53 4520-9120 4415-9200 

M3S15 (others) 10mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMD53 4520-9120 4415-9200 

M3S15 (others) 10mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB59 3600-6170 4415-9203 







M3S20 12.7mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB55 3600-6173 4420-9203 



M3S20 12.7mm + MRV234 3600-6124 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOC55 3600-6174 4420-9203 




M3S20 12.7mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COD55 3420-9041 4420-9200 


105



PARTS ORDERING INFORMATION 

M3S Style (Metric) continued 





M3S20 12.7mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COD55 3420-9041 4420-9203 

M3S20 12.7mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD55 3420-9041 4420-9200 

M3S20 12.7mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD55 3420-9041 4420-9200 

SLS Style (US Standard) 



SLS10 0.250" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC51 3600-9213 3410-9203 

SLS10 0.250" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

SLS10 0.250" + MRS342 3600-6133 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

SLS10 0.250" + MRS343 3600-6134 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

SLS10 0.250" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

SLS10 0.250" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

SLS10 (SN01) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = COC51 3600-9213 3410-9203 




SLS10 (others) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA51 3600-6163 3410-9203 




MLS Style (Metric) 



MLS10 6mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COMC51 4520-9107 4410-9203 

MLS10 6mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COMC51 4520-9107 4410-9200 



MLS10 6mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMC51 4520-9107 4410-9200 

MLS10 6mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMC51 4520-9107 4410-9200 

MLS10 (SN25) 6mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = COMC51 4520-9107 4410-9203 




MLS10 (others) 6mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOMA51 3600-6181 4410-9203 




106

BCS Style (US Standard) 



BCS10 0.250" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC51 3600-9213 3410-9203 

BCS10 0.250" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

BCS10 0.250" + MRS342 3600-6133 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

BCS10 0.250" + MRS343 3600-6134 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3410-9200 

BCS10 0.250" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

BCS10 0.250" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3410-9200 

BCS10 (SN01) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = COC51 3600-9213 3410-9203 




BCS10 (others) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA51 3600-6163 3410-9203 




BCS15 (all BN02) 0.250" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOA51 3600-6163 3415-9203 







BCS15 (all BN02) 0.250" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC51 3600-9213 3415-9203 

BCS15 (all BN02) 0.250" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COC51 3600-9213 3415-9200 



BCS15 (all BN02) 0.250" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3415-9200 

BCS15 (all BN02) 0.250" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COC51 3600-9213 3415-9200 

BCS15 (others) 0.375" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 36006151,36006152 0.500" = ZOB52 3600-6164 3415-9203 

BCS15 (others) 0.375" + MRV232 3600-6122 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB52 3600-6164 3415-9203 






BCS15 (others) 0.375" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COD52 3600-9165 3415-9203 

BCS15 (others) 0.375" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COD52 3600-9165 3415-9200 



BCS15 (others) 0.375" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD52 3600-9165 3415-9200 

BCS15 (others) 0.375" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD52 3600-9165 3415-9200 

BCS20 0.438" + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOB54 3600-6166 05209203 



BCS20 0.438" + MRV234 3600-6124 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOC54 3600-6167 05209203 




BCS20 0.438" + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COC54 3600-9215 05209203 

BCS20 0.438" + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COD54 3600-9164 05209200 


107


BCS Style (US Standard) continued 



BCS20 0.438" + MRS342 3600-6133 0.375" + GHK30 3600-6153 0.500" = COD54 3600-9164 05209200 

BCS20 0.438" + MRS343 3600-6134 0.375" + GHK30 3600-6153 0.500" = COD54 3600-9164 05209200 

BCS20 0.438" + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD54 3600-9164 05209200 

BCS20 0.438" + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COD54 3600-9164 05209200 




MCS10 6mm + MRB231 3600-6145 0.250" + GHK20 3600-6150 0.500" = COMC51 4520-9107 4410-9203 

MCS10 6mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COMC51 4520-9107 4410-9200 



MCS10 6mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMC51 4520-9107 4410-9200 

MCS10 6mm + MRB342 3600-6147 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMC51 4520-9107 4410-9200 

MCS10 (SN25) 6mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = COMC51 4520-9107 4410-9203 




MCS10 (others) 6mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOMA51 3600-6181 4410-9203 




MCS15 8mm + MRV231 3600-6120 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOMB52 3600-6182 4415-9203 








MCS15 8mm + MRS341 3600-6132 0.375" + GHK30 3600-6153 0.500" = COMD52 4520-9117 4415-9200 



MCS15 8mm + MRB341 3600-6146 0.500" + GHJ30,GHJ31 3600-6154,3600-6155 0.500" = COMD52 4520-9117 4415-9200 





MCS20 11mm + MRV234 3600-6124 0.500" + GHJ20,GHJ21 3600-6151,3600-6152 0.500" = ZOMC54 3600-6184 4520-9203 










108

MOTOR/GEARHEAD MOUNT 10 SERIES, B3S, M3S, BCS, MCS 

Ø V 

SCREW-DRIVE IN-LINE MOTOR/GEARHEAD 

COMBINATION MOUNTS 

DIMENSIONS 

These one-piece mounts are for 

use with the MRV brushless servo 

motors, or with gearheads combined 

with the indicated MRS or MRB 

motors. 


U 

**DIMENSION IS SLIGHTLY 

LARGER DUE TO DRAFT 

E 

R** 

F 

Ø X THRU (4) 

R**/2 

E/2 F/2 

Ø S 

R/2 

D 

Ø H x Y DP (2) 

A 

R 

B C 

W° 

NOTE: kits corresponding to MRS and MRB 

motors in the following table are only for 

motors attached to the same frame size 

gearhead. 

G 

G/2 

Ø Z 

T 

J 

Ø N x P DP 

K x L DP (4) 

EQ SPACED ON Ø M BOLT CIRCLE 

KIT # SERIES MOTOR/GEARHEAD A B C D E F G H J K L M N P R S T 

3410-9200 10 MRS 34x, MRB 34x 2.06 0.80 0.298 1.010 2.380 1.870 1.870 0.156 2.24 #10-24 0.75 3.875 2.879 0.15 3.25 1.40 1.340 

3410-9201 10 MRV 23x 2.06 0.80 0.298 1.010 2.380 1.870 1.870 0.156 2.49 #10-24 0.75 2.625 1.504 0.15 2.80 1.40 1.340 

3410-9202 10 MRS 23x, MRB 23x 2.06 0.80 0.298 1.010 2.380 1.870 1.870 0.156 1.80 #10-24 0.75 2.625 1.504 0.15 2.80 1.40 1.340 

3410-9203 10 J/K 33x 2.06 0.80 0.298 1.010 2.380 1.870 1.870 0.156 2.24 #10-24 0.75 2.625 1.504 0.15 2.80 1.40 1.340 

KIT # SERIES MOTOR/GEARHEAD U V W X Y Z 

3410-9200 10 MRS 34x, MRB 34x 0.73 0.640 45° 0.221 0.23 1.40 

3410-9201 10 MRV 23x 0.73 0.640 45° 0.221 0.23 1.40 

3410-9202 10 MRS 23x, MRB 23x 0.73 0.640 45° 0.221 0.23 1.40 

3410-9203 10 J/K 33x 0.73 0.640 45° 0.221 0.23 1.40 

Above dimensions in inches 

KIT # SIZE MOTOR/GEARHEAD A B C D E F G H J K L M N P R S T 

4410-9200 25mm MRS 34x, MRB 34x 52.3 20.3 7.6 25.7 60.5 47.5 47.5 4.0 56.9 M5 x .8 19.1 98.4 73.1 3.8 82.6 35.6 34.0 

4410-9201 25mm MRV 23x 52.3 20.3 7.6 25.7 60.5 47.5 47.5 4.0 63.2 M5 x .8 19.1 66.7 38.2 3.8 71.1 35.6 34.0 

4410-9202 25mm MRS 23x, MRB 23x 52.3 20.3 7.6 25.7 60.5 47.5 47.5 4.0 45.7 M5 x .8 19.1 66.7 38.2 3.8 71.1 35.6 34.0 

4410-9203 25mm J/K 33x 52.3 20.3 7.6 25.7 60.5 47.5 47.5 4.0 56.9 M5 x .8 19.1 66.7 38.2 3.8 71.1 35.6 34.0 

KIT # SIZE MOTOR/GEARHEAD U V W X Y Z 

4410-9200 25mm MRS 34x, MRB 34x 18.4 16.3 45° 5.6 5.8 35.6 

4410-9201 25mm MRV 23x 18.4 16.3 45° 5.6 5.8 35.6 

4410-9202 25mm MRS 23x, MRB 23x 18.4 16.3 45° 5.6 5.8 35.6 

4410-9203 25mm J/K 33x 18.4 16.3 45° 5.6 5.8 35.6 

Above dimensions in millimeters 

109


SCREW-DRIVE IN-LINE MOTOR/GEARHEAD 

COMBINATION MOUNTS 

DIMENSIONS 


U 

F/2 

F 

Ø V 

Ø B x T DP (2) 

R** 

R**/2 

W° 





motors. 




gearhead. 

A 

A/2 

E° 

E° 

Ø S 

R/2 

R 

A**/2 

A**/2 

Ø C THRU (4) 

EQ SPACED ON 

Ø D BOLT CIRCLE 

G 

H 

J 

Ø N x P DP 

K x L DP (4) EQ SPACED 

ON Ø M BOLT CIRCLE 


3415-9200 15 MRS 34x, MRV 34x, MRB 34x 2.88 0.187 0.221 2.488 15° 2.488 0.45 1.47 2.38 #10-24 0.75 3.875 2.879 0.15 3.75 1.83 0.89 

3415-9201 15 MRV 23x 2.88 0.187 0.221 2.488 15° 2.488 0.45 1.47 2.63 #10-24 0.75 2.625 1.504 0.15 2.63 1.40 0.89 

3415-9202 15 MRS 23x, MRB 23x 2.88 0.187 0.221 2.488 15° 2.488 0.45 1.47 1.94 #10-24 0.75 2.625 1.504 0.15 2.63 1.40 0.89 

3415-9203 15 J/K 33x 2.88 0.187 0.221 2.488 15° 2.488 0.45 1.47 2.38 #10-24 0.75 2.625 1.504 0.15 2.63 1.40 0.89 

3415-9204 15 MRB 40x 2.88 0.187 0.221 2.488 15° 2.488 0.45 1.47 3.16 #10-24 0.75 4.596 2.879 0.15 3.75 1.63 0.89 


U V W 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 


4415-9200 15 MRS 34x, MRV 34x, MRB 34x 73.2 4.7 5.6 63.2 15° 63.2 11.4 37.3 60.5 M5 x .8 19.1 98.4 73.1 3.8 95.3 41.4 22.6 

4415-9201 15 MRV 23x 73.2 4.7 5.6 63.2 15° 63.2 11.4 37.3 66.8 M5 x .8 19.1 66.7 38.2 3.8 66.8 35.6 22.6 

4415-9202 15 MRS 23x, MRB 23x 73.2 4.7 5.6 63.2 15° 63.2 11.4 37.3 49.3 M5 x .8 19.1 66.7 38.2 3.8 66.8 35.6 22.6 

4415-9203 15 J/K 33x 73.2 4.7 5.6 63.2 15° 63.2 11.4 37.3 60.5 M5 x .8 19.1 66.7 38.2 3.8 66.8 35.6 22.6 

4415-9204 15 MRB 40x 73.2 4.7 5.6 63.2 15° 63.2 11.4 37.3 80.3 M5 x .8 19.1 116.7 73.1 3.8 95.3 41.4 22.6 


U V W 

16.3 45° 5.8 

16.3 45° 5.8 

16.3 45° 5.8 

16.3 45° 5.8 

16.3 45° 5.8 

110





motors. 






gearhead. 

Ø U 

T 

F 

R** 

F/2 

Ø B x T DP (2) 

R**/2 

Ø A 

E° 

R 

E° 

R/2 

V° 

Ø S 

Ø N x P DP 

Ø B x W DP (2) 

Ø C THRU (4) 

EQ SPACED ON 

Ø D BOLT CIRCLE 

G 

H 

J 

Ø K x L DP (4) EQ SPACED 

ON Ø M BOLT CIRCLE 


0520-9200 20 MRS 34x, MRV 34x, MRB 34x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 2.50 #10-24 0.75 3.875 2.879 0.15 3.75 1.83 0.89 

0520-9201 20 MRV 23x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 2.75 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

0520-9202 20 MRS 23x, MRB 23x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 2.06 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

0520-9203 20 J/K 33x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 2.50 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

0520-9203 20 MRB 40x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 3.28 #10-24 0.75 4.596 2.879 0.15 3.75 1.83 0.89 

3420-9200 20 MRS 34x, MRV 34x, MRB 34x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 3.05 #10-24 0.75 3.875 2.879 0.15 3.75 1.83 0.89 

3420-9201 20 MRV 23x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 3.30 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

3420-9202 20 MRS 23x, MRB 23x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 2.61 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

3420-9203 20 J/K 33x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 3.05 #10-24 0.75 2.625 1.504 0.15 3.00 1.40 0.89 

3420-9204 20 MRB 40x 3.39 0.187 0.221 3.010 15° 3.010 0.46 1.47 3.83 #10-24 0.75 4.596 2.879 0.15 3.75 1.68 0.89 



0520-9200 20 MRS 34x, MRV 34x, MRB 34x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 63.5 #10-24 0.75 98.4 73.1 3.81 95.2 46.4 22.6 

0520-9201 20 MRV 23x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 69.8 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

0520-9202 20 MRS 23x, MRB 23x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 52.3 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

0520-9203 20 J/K 33x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 63.5 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

0520-9203 20 MRB 40x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 83.3 #10-24 0.75 116.7 73.1 3.81 95.2 46.4 22.6 

3420-9200 20 MRS 34x, MRV 34x, MRB 34x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 77.4 #10-24 0.75 98.4 73.1 3.81 95.2 46.4 22.6 

3420-9201 20 MRV 23x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 83.8 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

3420-9202 20 MRS 23x, MRB 23x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 66.2 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

3420-9203 20 J/K 33x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 77.4 #10-24 0.75 66.6 38.2 3.81 76.2 35.5 22.6 

3420-9204 20 MRB 40x 86.1 4.7 5.6 76.4 15° 76.4 11.6 37.3 97.2 #10-24 0.75 116.7 73.1 3.81 95.2 42.6 22.6 


U V W 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

0.640 45° 0.23 

U V W 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

16.2 45° 5.8 

111


SCREW-DRIVE IN-LINE MOTOR MOUNTS 

DIMENSIONS 

MOTOR MOUNT BCS, MCS 

TYPE A 

A 

P 

TYPE B 

A 

D 

D 

N 

C 

C 

K 

K 

J 

J 

M 

U 

T 

M 

P N Q 

L 

L 

AA Y 

B 

U 

T 

V 

AA Y 

B 

V 

Z 

Z 

W 

E 

R 

W 

E 

Q 

S 

F 

F 

G 

G 

H 

H 

NOTE: These motor mounts are for use with MRS and MRB motors only and are not to be used 

with gearheads. 

ACTUATOR BCS10, MCS10 BCS10, MCS10 BCS15, MCS15 BCS15, MCS15 BCS20, MCS20 BCS20, MCS20 

MOTOR MRS, MRB MRS, MRB MRS, MRB MRS, MRB MRS, MRB MRS, MRB 

NEMA 23 34 23 34 23 34 

KIT # 0910-9129 0910-9152 0915-9156 0915-9157 0920-9113 0920-9114 

DRAWING Type A Type A Type B Type A Type B Type B 

A 2.220 3.270 3.000 3.270 3.250 4.250 

B 2.220 3.270 3.000 3.270 3.250 4.250 

C 1.110 1.635 1.500 1.635 1.625 2.125 

D 1.110 1.635 1.500 1.635 1.687 2.125 

E 0.550 0.550 1.032 1.032 1.250 1.250 

F 0.928 1.370 1.312 1.370 1.312 1.937 

G 1.100 1.100 1.812 1.812 2.250 2.250 

H 1.856 2.740 2.625 2.740 2.625 3.874 

J 0.550 0.550 0.906 0.906 1.125 1.125 

K 0.928 1.370 1.312 1.370 1.312 1.937 

L 1.100 1.100 1.812 1.812 2.250 2.250 

M 1.856 2.740 2.625 2.740 2.625 3.874 

N 0.375 0.500 0.750 0.500 0.875 1.000 

P 1.770 2.390 2.000 2.500 2.155 2.650 

Q 0.500 0.500 0.500 0.500 0.500 0.500 

R 0.125 0.125 0.250 0.250 0.188 0.188 

S 1.750 1.750 2.500 2.500 3.000 3.000 

T 0.125 0.125 0.250 0.250 0.188 0.188 

U 1.750 1.750 2.500 2.500 3.000 3.000 

V 10-24 UNC 10-24 UNC 10-24 UNC 10-24 UNC 10-24 UNC 10-24 UNC 

2B THRU (4) 2B THRU (4) 2B THRU (4) 2B THRU (4) 2B THRU (4) 2B THRU (4) 

Ø.221 THRU Ø.221 THRU Ø.281 THRU Ø.281 THRU Ø.344 THRU Ø.344 THRU 

W C'BORE ø.375 

X .30 DP (4) 

C'BORE ø.375 

X .34 DP (4) 

C'BORE ø.437 

X .28 DP (4) 

C'BORE ø.437 

X .40 DP (4) 

C'BORE ø.531 

X .34 DP (4) 

C'BORE ø.531 

X .42 DP (4) 

X 1.506/1.503 Ø2.363/2.367 1.506/1.503 Ø2.363/2.367 Ø1.506/1.503 Ø2.363/2.367 

x .070 DP X .12 DP THRU x .12 DP X .12 DP x .12 DEEP 

Y Ø1.063 THRU Ø1.063 THRU — Ø1.500 THRU Ø1.063 THRU Ø2.000 THRU 

Z Ø.640 THRU Ø.640 THRU Ø.640 THRU Ø.640 THRU Ø.640 THRU Ø.640 THRU 

1 WALL ONLY 1 WALL ONLY 1 WALL ONLY 1 WALL ONLY 1 WALL ONLY 1 WALL ONLY 

AA — Ø2.878/2.882 — Ø2.878/2.882 — Ø2.878/2.882 

X .080 DP X .080 DP X .080 DEEP 


R 

S 

112

IN-LINE MOTOR MOUNT 

SLS, MLS ACTUATOR 

A 

D 

P 

J 

C 

K 

L 

M 

B 

X 

Y 

AA 

Z 

Z 

V 

W 

E 

F 

N 

R 

T 

S 

G 

H 

NOTE: These motor mounts are for use with MRS and MRB motors only and are not to be 

used with gearheads. 

ACTUATOR SLS10 SLS10 

MOTOR MRB MRB 

FRAME NEMA 23 NEMA 34 

KIT # 0610-9016 0610-9017 

A 2.375 3.270 

B 3.000 3.270 

C 1.500 1.630 

D 1.190 1.630 

E 0.565 0.565 

F 0.928 1.370 

G 1.500 1.500 

H 1.856 2.739 

J 1.250 1.250 

K 0.928 1.370 

L 2.500 2.500 

M 1.856 2.739 

N 0.375 0.500 

P 1.025 1.150 

R 1.770 2.130 

S 0.815 0.815 

T 2.000 2.000 

V 10-24 UNC 10-24 UNC 

2B THRU (4) 2B THRU (4) 

Ø.221 THRU Ø.221 THRU 

W C'BORE Ø.375 C'BORE Ø.375 

X .22 DP (4) X .30 DP (4) 

X Ø.750 THRU Ø1.125 THRU 

Y Ø1.503/1.506 Ø2.363/2.367 

x .12 DP x .12 DP 

Z Ø1.375 THRU Ø1.375 THRU 

AA — Ø2.878/2.882 

X .110 DP 

ACTUATOR MLS10 MLS10 

MOTOR MRB MRB 

FRAME NEMA 23 NEMA 34 

KIT # 0610-9052 0610-9053 

A 60.33 83.06 

B 76.20 83.06 

C 38.10 41.40 

D 30.23 41.40 

E 14.35 14.35 

F 23.57 34.80 

G 38.10 38.10 

H 47.14 69.57 

J 31.75 31.75 

K 23.57 34.80 

L 63.50 63.50 

M 47.14 69.57 

N 9.53 12.70 

P 26.04 29.21 

R 44.96 54.10 

S 20.70 20.70 

T 50.80 50.80 

V 10-24 UNC 10-24 UNC 

2B THRU (4) 2B THRU (4) 

Ø5.61 THRU Ø5.61 THRU 

W C'BORE Ø9.53 C'BORE Ø9.53 

x 5.59 DP (4) x 7.62 DP (4) 

X Ø19.05 THRU Ø28.58 THRU 

Y Ø38.18/38.25 Ø60.02/60.12 

x 3.05 DP x 3.05 DP 

Z Ø34.93 THRU Ø34.93 THRU 

AA — 


Ø73.10/73.20 

X 2.79 DP 



113


SCREW-DRIVE REVERSE PARALLEL MOUNTING 

DIMENSIONS • SPECIFICATIONS 

B3S (US Standard) 

BOTTOM MOUNT 

G 

H 

F 

C 

A 

B 

ACTUATOR A B C D 

BCS10 1.88 7.93 1.80 3.96 

BCS15 1.88 8.43 2.13 3.96 

BCS20 2.71 10.25 2.50 3.96 

D 

SIDE MOUNT 

(Right Shown) 

K 

J 

D 


Reduction Inertia at Motor Shaft 

BCS10 1 : 1 0.28 oz•in 2 

BCS10 2 : 1 0.78 oz•in 2 

BCS15 1 : 1 0.28 oz•in 2 

BCS15 2 : 1 0.78 oz•in 2 

BCS20 1 : 1 0.50 oz•in 2 

BCS20 2 : 1 5.61 oz•in 2 

Reduction Efficiency 

0.95 

B3S10 

Dimensions in inches 

MOTOR F G H J K 

MRV231 1.79 1.84 4.75 1.51 1.51 

MRV232 1.79 1.84 5.75 1.51 1.51 

MRV233 1.79 1.84 6.75 1.51 1.51 

MRV234 1.79 1.84 7.75 1.51 1.51 

MRS231 1.79 1.84 2.06 1.51 1.51 

MRS232 1.79 1.84 2.06 1.51 1.51 

MRS341 1.23 1.28 2.58 0.94 0.94 

MRS342 1.23 1.28 3.76 0.94 0.94 

MRS343 1.23 1.28 3.76 0.94 0.94 

MRB231 1.79 1.84 5.51 1.51 1.51 

MRB231N 1.79 1.84 5.51 1.51 1.51 

MRB341 1.29 1.34 5.80 1.00 1.00 

MRB341N 1.29 1.34 5.80 1.00 1.00 

MRB342 1.29 1.34 7.00 1.00 1.00 

MRB342N 1.29 1.34 7.00 1.00 1.00 

B3S15 



MRV231 1.74 1.74 4.75 1.61 1.67 

MRV232 1.74 1.74 5.75 1.61 1.67 

MRV233 1.74 1.74 6.75 1.61 1.67 

MRV234 1.74 1.74 7.75 1.61 1.67 

MRV341 1.09 1.09 6.11 0.96 1.02 

MRV342 1.09 1.09 7.36 0.96 1.02 

MRV343 1.09 1.09 8.61 0.96 1.02 

MRS231 1.74 1.74 2.06 1.61 1.67 

MRS232 1.74 1.74 2.06 1.61 1.67 

MRS341 1.17 1.17 2.58 1.04 1.10 

MRS342 1.17 1.17 3.76 1.04 1.10 

MRS343 1.17 1.17 3.76 1.04 1.10 

MRB231 1.17 1.17 5.51 1.04 1.10 

MRB231N 1.17 1.17 5.51 1.04 1.10 

MRB341 1.23 1.23 5.80 1.10 1.16 

MRB341N 1.23 1.23 5.80 1.10 1.16 

MRB342 1.23 1.23 7.00 1.10 1.16 

MRB342N 1.23 1.23 7.00 1.10 1.16 

MRB401 0.86 0.86 10.85 0.73 0.79 

MRB401N 0.86 0.86 10.19 0.73 0.79 

MRB402 0.86 0.86 10.85 0.73 0.79 

MRB402N 0.86 0.86 10.19 0.73 0.79 

B3S20 



MRV341 1.70 1.70 6.11 1.35 1.51 

MRV342 1.70 1.70 7.36 1.35 1.51 

MRV343 1.70 1.70 8.61 1.35 1.51 

MRS341 1.78 1.78 2.58 1.43 1.59 

MRS342 1.78 1.78 3.76 1.43 1.59 

MRS343 1.78 1.78 3.76 1.43 1.59 

MRB341 1.84 1.84 5.80 1.50 1.66 

MRB341N 1.84 1.84 5.80 1.50 1.66 

MRB342 1.84 1.84 7.00 1.50 1.66 

MRB342N 1.84 1.84 7.00 1.50 1.66 

MRB401 1.47 1.47 10.85 1.13 1.29 

MRB401N 1.47 1.47 10.19 1.13 1.29 

MRB402 1.47 1.47 10.85 1.13 1.29 

MRB402N 1.47 1.47 10.19 1.13 1.29 

114


BOTTOM MOUNT 

G 

H 

F 

C 

A 

B 


M3S10 47.8 214.1 54.1 100.6 

M3S15 47.8 201.4 45.7 100.6 

M3S20 68.8 260.4 63.5 100.6 

D 

SIDE MOUNT 

(Right Shown) 

K 

J 

D 



MCS10 1 : 1 51.2 g•cm 2 

MCS10 2 : 1 143.1 g•cm 2 

MCS15 1 : 1 51.2 g•cm 2 

MCS15 2 : 1 143.1 g•cm 2 

MCS20 1 : 1 91.5 g•cm 2 

MCS20 2 : 1 1025.6 g•cm 2 


0.95 


M3S10 

Dimensions in millimeters 


MRV231 45.6 46.9 121.0 38.5 38.5 

MRV232 45.6 46.9 146.5 38.5 38.5 

MRV233 45.6 46.9 172.0 38.5 38.5 

MRV234 45.6 46.9 197.5 38.5 38.5 

MRS231 45.6 46.9 52.5 38.5 38.5 

MRS232 45.6 46.9 52.5 38.5 38.5 

MRS341 31.3 32.6 65.7 24.0 24.0 

MRS342 31.3 32.6 95.8 24.0 24.0 

MRS343 31.3 32.6 95.8 24.0 24.0 

MRB231 45.6 46.9 140.4 38.5 38.5 

MRB231N 45.6 46.9 140.4 38.5 38.5 

MRB341 32.9 34.1 147.8 25.5 25.5 

MRB341N 32.9 34.1 147.8 25.5 25.5 

MRB342 32.9 34.1 178.4 25.5 25.5 

MRB342N 32.9 34.1 178.4 25.5 25.5 

M3S15 



MRV231 44.3 44.3 121.0 41.0 42.6 

MRV232 44.3 44.3 146.5 41.0 42.6 

MRV233 44.3 44.3 172.0 41.0 42.6 

MRV234 44.3 44.3 197.5 41.0 42.6 

MRV341 27.8 27.8 155.7 24.5 26.0 

MRV342 27.8 27.8 187.5 24.5 26.0 

MRV343 27.8 27.8 219.4 24.5 26.0 

MRS231 44.3 44.3 52.5 41.0 42.6 

MRS232 44.3 44.3 52.5 41.0 42.6 

MRS341 29.8 29.8 65.7 26.5 28.0 

MRS342 29.8 29.8 95.8 26.5 28.0 

MRS343 29.8 29.8 95.8 26.5 28.0 

MRB231 29.8 29.8 140.4 26.5 28.0 

MRB231N 29.8 29.8 140.4 26.5 28.0 

MRB341 31.3 31.3 147.8 28.0 29.6 

MRB341N 31.3 31.3 147.8 28.0 29.6 

MRB342 31.3 31.3 178.4 28.0 29.6 

MRB342N 31.3 31.3 178.4 28.0 29.6 

MRB401 21.9 21.9 276.5 18.6 20.1 

MRB401N 21.9 21.9 259.6 18.6 20.1 

MRB402 21.9 21.9 276.5 18.6 20.1 

MRB402N 21.9 21.9 259.6 18.6 20.1 

M3S20 



MRV341 43.3 43.3 155.7 34.4 38.4 

MRV342 43.3 43.3 187.5 34.4 38.4 

MRV343 43.3 43.3 219.4 34.4 38.4 

MRS341 45.4 45.4 65.7 36.4 40.4 

MRS342 45.4 45.4 95.8 36.4 40.4 

MRS343 45.4 45.4 95.8 36.4 40.4 

MRB341 46.9 46.9 147.8 38.2 42.2 

MRB341N 46.9 46.9 147.8 38.2 42.2 

MRB342 46.9 46.9 178.4 38.2 42.2 

MRB342N 46.9 46.9 178.4 38.2 42.2 

MRB401 37.5 37.5 276.5 28.8 32.8 

MRB401N 37.5 37.5 259.6 28.8 32.8 

MRB402 37.5 37.5 276.5 28.8 32.8 

MRB402N 37.5 37.5 259.6 28.8 32.8 

115


SCREW-DRIVE REVERSE PARALLEL MOUNTING 


BCS (US Standard) 

BOTTOM MOUNT 

G 

H 

F 

C 

A 

B 


BCS10 1.88 7.93 1.80 3.96 

BCS15 1.88 8.43 2.13 3.96 

BCS20 2.71 10.25 2.50 3.96 

D 

SIDE MOUNT 

(Right Shown) 

K 

J 

D 



BCS10 1 : 1 0.28 oz•in 2 

BCS10 2 : 1 0.78 oz•in 2 

BCS15 1 : 1 0.28 oz•in 2 

BCS15 2 : 1 0.78 oz•in 2 

BCS20 1 : 1 0.50 oz•in 2 

BCS20 2 : 1 5.61 oz•in 2 


0.95 

BCS10 



MRV231 1.81 1.83 4.75 1.54 1.52 

MRV232 1.81 1.83 5.75 1.54 1.52 

MRV233 1.81 1.83 6.75 1.54 1.52 

MRV234 1.81 1.83 7.75 1.54 1.52 

MRS231 1.81 1.83 2.06 1.54 1.52 

MRS232 1.81 1.83 2.06 1.54 1.52 

MRS341 1.24 1.26 2.58 0.97 0.95 

MRS342 1.24 1.26 3.76 0.97 0.95 

MRS343 1.24 1.26 3.76 0.97 0.95 

MRB231 1.81 1.83 5.51 1.54 1.52 

MRB231N 1.81 1.83 5.51 1.54 1.52 

MRB341 1.30 1.32 5.80 1.03 1.01 

MRB341N 1.30 1.32 5.80 1.03 1.01 

MRB342 1.30 1.32 7.00 1.03 1.01 

MRB342N 1.30 1.32 7.00 1.03 1.01 

BCS15 



MRV231 1.70 1.86 4.75 1.67 1.36 

MRV232 1.70 1.86 5.75 1.67 1.36 

MRV233 1.70 1.86 6.75 1.67 1.36 

MRV234 1.70 1.86 7.75 1.67 1.36 

MRV341 1.05 1.21 6.11 1.02 0.71 

MRV342 1.05 1.21 7.36 1.02 0.71 

MRV343 1.05 1.21 8.61 1.02 0.71 

MRS231 1.70 1.86 2.06 1.67 1.36 

MRS232 1.70 1.86 2.06 1.67 1.36 

MRS341 1.13 1.29 2.58 1.10 0.79 

MRS342 1.13 1.29 3.76 1.10 0.79 

MRS343 1.13 1.29 3.76 1.10 0.79 

MRB231 1.70 1.86 5.51 1.67 1.36 

MRB231N 1.70 1.86 5.51 1.67 1.36 

MRB341 1.19 1.35 5.80 1.16 0.85 

MRB341N 1.19 1.35 5.80 1.16 0.85 

MRB342 1.19 1.35 7.00 1.16 0.85 

MRB342N 1.19 1.35 7.00 1.16 0.85 

MRB401 0.82 0.98 10.85 0.79 0.48 

MRB401N 0.82 0.98 10.19 0.79 0.48 

MRB402 0.82 0.98 10.85 0.79 0.48 

MRB402N 0.82 0.98 10.19 0.79 0.48 

BCS20 



MRV341 1.79 1.86 6.11 1.60 1.26 

MRV342 1.79 1.86 7.36 1.60 1.26 

MRV343 1.79 1.86 8.61 1.60 1.26 

MRS341 1.87 1.94 2.58 1.68 1.34 

MRS342 1.87 1.94 3.76 1.68 1.34 

MRS343 1.87 1.94 3.76 1.68 1.34 

MRB341 1.93 2.00 5.80 1.75 1.41 

MRB341N 1.93 2.00 5.80 1.75 1.41 

MRB342 1.93 2.00 7.00 1.75 1.41 

MRB342N 1.93 2.00 7.00 1.75 1.41 

MRB401 1.56 1.63 10.85 1.38 1.04 

MRB401N 1.56 1.63 10.19 1.38 1.04 

MRB402 1.56 1.63 10.85 1.38 1.04 

MRB402N 1.56 1.63 10.19 1.38 1.04 

116


BOTTOM MOUNT 

G 

H 

F 

C 

A 

B 


MCS10 47.8 201.4 45.7 100.6 

MCS15 47.8 214.1 54.1 100.6 

MCS20 68.8 260.4 63.5 100.6 

D 

SIDE MOUNT 

(Right Shown) 

K 

J 

D 



MCS10 1 : 1 51.2 g•cm 2 

MCS10 2 : 1 142.6 g•cm 2 

MCS15 1 : 1 51.2 g•cm 2 

MCS15 2 : 1 142.6 g•cm 2 

MCS20 1 : 1 91.5 g•cm 2 

MCS20 2 : 1 1026.0 g•cm 2 


0.95 


MCS10 



MRV231 46.1 46.6 121.0 39.2 38.7 

MRV232 46.1 46.6 146.5 39.2 38.7 

MRV233 46.1 46.6 172.0 39.2 38.7 

MRV234 46.1 46.6 197.5 39.2 38.7 

MRS231 46.1 46.6 52.5 39.2 38.7 

MRS232 46.1 46.6 52.5 39.2 38.7 

MRS341 31.6 32.1 65.7 24.7 24.2 

MRS342 31.6 32.1 95.8 24.7 24.2 

MRS343 31.6 32.1 95.8 24.7 24.2 

MRB231 46.1 46.6 140.4 39.2 38.7 

MRB231N 46.1 46.6 140.4 39.2 38.7 

MRB341 33.1 33.6 147.8 26.2 25.7 

MRB341N 33.1 33.6 147.8 26.2 25.7 

MRB342 33.1 33.6 178.4 26.2 25.7 

MRB342N 33.1 33.6 178.4 26.2 25.7 

MCS15 



MRV231 43.3 47.4 121.0 42.6 34.7 

MRV232 43.3 47.4 146.5 42.6 34.7 

MRV233 43.3 47.4 172.0 42.6 34.7 

MRV234 43.3 47.4 197.5 42.6 34.7 

MRV341 26.8 30.8 155.7 26.0 18.1 

MRV342 26.8 30.8 187.5 26.0 18.1 

MRV343 26.8 30.8 219.4 26.0 18.1 

MRS231 43.3 47.4 52.5 42.6 34.7 

MRS232 43.3 47.4 52.5 42.6 34.7 

MRS341 28.8 32.9 65.7 28.0 20.1 

MRS342 28.8 32.9 95.8 28.0 20.1 

MRS343 28.8 32.9 95.8 28.0 20.1 

MRB231 43.3 47.4 140.4 42.6 34.7 

MRB231N 43.3 47.4 140.4 42.6 34.7 

MRB341 30.3 34.4 147.8 29.6 21.7 

MRB341N 30.3 34.4 147.8 29.6 21.7 

MRB342 30.3 34.4 178.4 29.6 21.7 

MRB342N 30.3 34.4 178.4 29.6 21.7 

MRB401 20.9 25.0 276.5 20.1 12.2 

MRB401N 20.9 25.0 259.6 20.1 12.2 

MRB402 20.9 25.0 276.5 20.1 12.2 

MRB402N 20.9 25.0 259.6 20.1 12.2 

MCS20 



MRV341 45.6 47.4 155.7 40.8 32.1 

MRV342 45.6 47.4 187.5 40.8 32.1 

MRV343 45.6 47.4 219.4 40.8 32.1 

MRS341 47.6 49.4 65.7 42.8 34.1 

MRS342 47.6 49.4 95.8 42.8 34.1 

MRS343 47.6 49.4 95.8 42.8 34.1 

MRB341 49.2 51.0 147.8 44.6 35.9 

MRB341N 49.2 51.0 147.8 44.6 35.9 

MRB342 49.2 51.0 178.4 44.6 35.9 

MRB342N 49.2 51.0 178.4 44.6 35.9 

MRB401 39.7 41.5 276.5 35.2 26.5 

MRB401N 39.7 41.5 259.6 35.2 26.5 

MRB402 39.7 41.5 276.5 35.2 26.5 

MRB402N 39.7 41.5 259.6 35.2 26.5 

117


MOTOR MOUNTING BELT-DRIVE ACTUATORS 


DIRECT-DRIVE 

MOTOR MOUNTING 

Drive motor is mounted directly to 

the drive end assembly. Motor may 

be mounted directly on the left or 

right side. 

B3B GEARHEAD REDUCTION 

Available on B3B/M3B actuators 

only, this mounting is used in applications 

requiring reduction for inertia 

matching or higher torque at 

lower speeds. 

REDUCTION DRIVE 

MOUNTING 

Motor is mounted to the reduction 

assembly, providing a 3:1 speed 

reduction from the motor to the beltdrive 

wheel. 

118

Config. Part Frame Gear Inertia Input Weight 

Number Number Size Ratio oz-in N-m Shaft Dia. Lbs. Kgs. 

GHK20 3600-6150 23 5.5 : 1 .34 .0024 .250" 1.78 0.81 

GHJ20 3600-6151 23 5.5 : 1 .34 .0024 .500" 2.00 0.91 

GHJ21 3600-6152 23 10 : 1 .29 .0020 .500" 1.98 0.90 

GHK30 3600-6153 34 5.5 : 1 1.81 .0128 .375" 4.68 2.12 

GHJ30 3600-6154 34 5.5 : 1 1.81 .0128 .500" 4.60 2.09 

GHJ31 3600-6155 34 10 : 1 1.42 .0100 .500" 4.78 2.17 

BELT-DRIVE DIRECT DRIVE MOUNTING 


MOUNTING KITS AND COUPLERS FOR MOTORS 

WITH GEARHEADS 

B3B (US Standard) & M3B (Metric) All Sizes 

GEARHEAD MOTORS MOTOR C O U P L E R 

T-O-M T-O-M Tol-O-Matic MNTNG KIT JAW STYLE FLEX DISC 

Config. # Part # Configuration # Part # T-O-M Part # COUPLING T-O-M Part # COUPLING 

GHJ20 3600-6151 MRV 231, 232, 233, 234 3410-9075 — — 3600-6177 ZOA55 

GHJ21 3600-6152 MRV 231, 232, 233, 234 3410-9075 — — 3600-6177 ZOA55 

GHJ30 3600-6154 MRV 341, 342, 343, 3410-9076 3420-9041 COD55 3600-6174 ZOD55 

MRB 341, 342, 341N, 342N 

GHJ31 3600-6155 MRV 341, 342, 343, 

MRB 341, 342, 341N, 342N 

3410-9076 3420-9041 COD55 3600-6174 ZOD55 

GHK30 3600-6153 MRS 341, & 342 3410-9076 3600-9236 COD55 — — 

GHK20 3600-6150 MRS 231, 232, MRB 231, 231N 3410-9075 3600-9219 COD55 — — 

For Gearhead dimensional information, refer to page 109. 


Efficiency: 85% 

Backlash: 

less than 10 arc minutes 

Max. Input Speed: 4000 RPM 


MOUNTING KITS AND COUPLERS 

FOR MOTORS 

B3B (US Standard) & M3B (Metric) 

Tol-O-Matic Tol-O-Matic MOTOR COUPLERS 

MOTOR MOTOR MNTNG KIT JAW STYLE FLEX DISC 

Config. # Part # Part # T-O-M Part # CODE T-O-M Part # CODE 

MRB 401N 3600-6143 3410-9074 3600-9218 COD65 — — 

MRB 402N 3600-6144 3410-9074 3600-9218 COD65 — — 

MRB 231 3600-6145 3410-9072 3600-9219 COC55 — — 

MRB 341 3600-6146 3410-9073 3600-9219 COC55 — — 

MRB 342 3600-6147 3410-9073 3600-9219 COC55 — — 

MRB 401 3600-6148 3410-9074 3600-9218 COD65 — — 

MRB 402 3600-6149 3410-9074 3600-9218 COD65 — — 

MRS 341 3600-6132 3410-9077 3600-9216 COC52 — — 

MRS 342 3600-6133 3410-9077 3600-9216 COC52 — — 

MRS 343 3600-6134 3410-9077 3600-9216 COC52 — — 

Tol-O-Matic Tol-O-Matic MOTOR COUPLERS 

MOTOR MOTOR MNTNG KIT JAW STYLE FLEX DISC 

Config. # Part # Part # T-O-M Part # CODE T-O-M Part # CODE 

MRV 231 3600-6120 3410-9072 — — 3600-6177 ZOA55 

MRV 232 3600-6122 3410-9072 — — 3600-6177 ZOA55 

MRV 233 3600-6123 3410-9072 — — 3600-6177 ZOA55 

MRV 234 3600-6124 3410-9072 — — 3600-6174 ZOC55 

MRV 341 3600-6125 3410-9073 — — 3600-6174 ZOC55 

MRV 342 3600-6126 3410-9073 — — 3600-6174 ZOC55 

MRV 343 3600-6127 3410-9073 — — 3600-6174 ZOC55 

MRB 231N 3600-6140 3410-9072 3600-9219 COC55 — — 

MRB 341N 3600-6141 3410-9073 3600-9219 COC55 — — 

MRB 342N 3600-6142 3410-9073 3600-9219 COC55 — — 

119


B3B (US Standard) & M3B (Metric) 

LEFT 

BELT-DRIVE DIRECT-DRIVE MOUNTING 


PLATE FOR THE MRB40x 

4.0 square 

RIGHT 

L 

G 

B3B 


MOTOR 

B3B10 B3B15 B3B20 

L G L G L G 

MRV23_ 3.81 6.00 3.81 6.81 3.56 7.50 

MRV34_ 3.77 5.96 3.77 6.77 3.77 7.71 

MRS34_ 3.56 5.75 3.56 6.56 3.56 7.50 

MRB23_ 3.12 5.31 3.12 6.12 3.81 7.75 

MRB34_ 3.77 5.96 3.77 6.77 3.77 7.71 

MRB40_ 4.42 6.66 4.42 7.42 4.42 8.36 

M3B 


MOTOR 

M3B10 M3B15 M3B20 

L G L G L G 

MRV23_ 96.7 152.4 96.7 172.4 90.4 190.5 

MRV34_ 95.7 115.3 95.7 171.9 95.7 195.8 

MRS34_ 90.4 147.7 90.4 166.6 90.4 190.5 

MRB23_ 79.2 134.9 79.2 155.4 96.7 196.8 

MRB34_ 95.7 115.3 95.7 171.9 95.7 195.8 

MRB40_ 112.2 167.9 112.2 188.5 112.2 212.3 

BCB (US Standard) 

1.87 

.50 

MOTOR 

TOP 

Optional 

MOTOR 

LEFT 

TOL-O-MATIC 

SIDE 

TOL-O-MATIC 

3.25 

1.625 

RIGHT 

MOTOR 

MOTOR 

2.16 

BOTTOM 

BCB Dimensions in inches 

MOTOR 

BCB15 

A 

MRS341 4.58 

MRS342 5.76 

MRS343 7.06 

MRB342 8.50 

MRB342N 8.60 

STUB SHAFT OPTION 

A .50in dia. x 1.87 in. long stub shaft in 

place of the direct mounted motor is available. 

Motor Mounting Kits for stub shaft 

actuators are treated as a special. 

A 

NOTE: 

• All configurations are viewed from motor end of actuator 

with carrier up 

• If customer chooses to provide motor items and/or reduction 

drive, these items must be provided to the factory for 

assembly 

120

B3B (US Standard) 

BELT-DRIVE REDUCTION DRIVE MOUNTING 


TOP LEFT (SDTL) BOTTOM LEFT (SDBL) TOP RIGHT (SDTR) BOTTOM RIGHT (SDBR) 

E 


J 

H 

C 

F 

A 

B 

D 

G 

ACTUATOR A B C D E F 

B3B10 2.25 3.06 9.00 .88 5.00 .43 

B3B15 2.25 5.25 9.00 .78 5.00 .206 

B3B20 2.25 6.19 9.00 .63 5.00 .71 

B3B10 Dimensions in inches 

MOTOR G H J 

MRV231 6.82 1.60 1.35 

MRV232 7.82 1.60 1.35 

MRV233 8.82 1.60 1.35 

MRV234 9.82 1.60 1.35 

MRV341 8.36 1.07 .82 

MRV342 9.61 1.07 .82 

MRV343 10.86 1.07 .82 

MRS341 4.66 1.03 .781 

MRS342 5.89 1.03 .781 

MRS343 5.84 1.03 .781 

MRB231 8.41 1.60 1.35 

MRB231N 8.28 1.60 1.35 

MRB341 7.60 1.10 .85 

MRB341N 7.48 1.10 .85 

MRB342 8.80 1.10 .85 

MRB342N 8.68 1.10 .85 

MRB401 17.10 1.07 .82 

MRB401N 17.54 1.07 .82 

MRB402 16.21 1.07 .82 

MRB402N 17.54 1.07 .82 


MOTOR G H J 

MRV231 6.82 1.49 1.60 

MRV232 7.82 1.49 1.60 

MRV233 8.82 1.49 1.60 

MRV234 9.82 1.49 1.60 

MRV341 8.36 .85 .95 

MRV342 9.61 .85 .95 

MRV343 10.86 .85 .95 

MRS341 4.66 .92 1.03 

MRS342 5.84 .92 1.03 

MRS343 5.84 .92 1.03 

MRB231 8.41 1.50 1.60 

MRB231N 8.28 1.50 1.60 

MRB341 7.60 .99 1.09 

MRB341N 7.48 .99 1.09 

MRB342 8.80 .99 1.09 

MRB342N 8.68 .99 1.09 

MRB401 17.10 .61 .72 

MRB401N 16.21 .61 .72 

MRB402 17.54 .61 .72 

MRB402N 17.54 .61 .72 


MOTOR G H J 

MRV233 9.00 1.35 1.60 

MRV234 10.00 1.35 1.60 

MRV341 8.36 .70 .95 

MRV342 9.61 .70 .95 

MRV343 10.86 .70 .95 

MRS342 6.01 .70 .95 

MRS343 7.31 .70 .95 

MRB401 16.71 .47 .72 

MRB401N 15.84 .47 .72 

MRB402 18.05 .47 .72 

MRB402N 17.17 .47 .72 



B3B10 3:1 MRV23/34 2.77 oz-in 2 

MRV40 3.19 oz-in 2 

B3B15 3:1 MRV34/40 4.85 oz-in 2 

B3B20 3:1 MRV34/40 4.85 oz-in 2 

Weight of Reduction Drive 

B3B10 4.4 lb 

B3B15 4.8 lb 

B3B20 4.8 lb 


B3B10 0.95 

B3B15 0.95 

B3B20 0.95 

121


BELT-DRIVE REDUCTION DRIVE MOUNTING 


M3B (Metric) 

TOP LEFT (SDTL) BOTTOM LEFT (SDBL) TOP RIGHT (SDTR) BOTTOM RIGHT (SDBR) 

E 

J 

H 

C 

A 

B 

D 

G 

ACTUATOR A B C D E F 

M3B10 57.15 77.7 228.6 22.3 127.0 10.9 

M3B15 57.15 133.3 228.6 19.8 127.0 5.2 

M3B20 57.15 157.2 228.6 16.0 127.0 18.0 

M3B10 Dimensions in millimeters 

MOTOR G H J 

MRV231 173.2 40.6 34.2 

MRV232 198.6 40.6 34.2 

MRV233 224.0 40.6 34.2 

MRV234 249.4 40.6 34.2 

MRV341 212.3 27.1 20.8 

MRV342 244.0 27.1 20.8 

MRV343 275.8 27.1 20.8 

MRS341 118.3 26.1 19.8 

MRS342 149.6 26.1 19.8 

MRS343 148.3 26.1 19.8 

MRB231 213.6 40.6 34.2 

MRB231N 210.3 40.6 34.2 

MRB341 193.0 27.9 21.5 

MRB341N 189.9 27.9 21.5 

MRB342 223.5 27.9 21.5 

MRB342N 220.4 27.9 21.5 

MRB401 434.3 27.1 20.8 

MRB401N 445.5 27.1 20.8 

MRB402 411.7 27.1 20.8 

MRB402N 445.5 27.1 20.8 


MOTOR G H J 

MRV231 173.2 37.8 40.6 

MRV232 198.6 37.8 40.6 

MRV233 224.0 37.8 40.6 

MRV234 249.4 37.8 40.6 

MRV341 212.3 21.5 24.1 

MRV342 244.0 21.5 24.1 

MRV343 275.8 21.5 24.1 

MRS341 118.3 23.3 26.1 

MRS342 148.3 23.3 26.1 

MRS343 148.3 23.3 26.1 

MRB231 213.6 38.1 40.6 

MRB231N 210.3 38.1 40.6 

MRB341 193.0 25.1 27.6 

MRB341N 189.9 25.1 27.6 

MRB342 223.5 25.1 27.6 

MRB342N 220.4 25.1 27.6 

MRB401 434.3 15.4 18.2 

MRB401N 411.7 15.4 18.2 

MRB402 445.5 15.4 18.2 

MRB402N 445.5 15.4 18.2 


MOTOR G H J 

MRV233 228.6 34.3 40.6 

MRV234 254.0 34.3 40.6 

MRV341 212.3 17.8 24.1 

MRV342 244.1 17.8 24.1 

MRV343 275.8 17.8 24.1 

MRS342 152.6 17.8 24.13 

MRS343 185.7 17.8 24.13 

MRB401 424.4 11.9 18.2 

MRB401N 402.3 11.9 18.2 

MRB402 458.5 11.9 18.2 

MRB402N 436.1 11.9 18.2 



M3B10 3:1 MRV23/34 506.6 g-cm 2 

MRV40 583.4 g-cm 2 

M3B15 3:1 MRV34/40 887.1 g-cm 2 

M3B20 3:1 MRV34/40 887.1 g-cm 2 


M3B10 1995.8 g 

M3B15 2177.2 g 

M3B20 2177.2 g 


M3B10 0.95 

M3B15 0.95 

M3B20 0.95 

122

BCB (US Standard) 

3:1 Reduction Housing 

1.75 

3.63 

3:1 Reduction Drive Configuration 

4.30 

2.16 

1.87 

7.41 

1.88 

MOTOR 



BCB15 3:1 9.54 oz-in 2 


BCB15 

3.46 lb 


BCB15 0.95 


MOTOR 

SIDE 

BOTTOM 

TOP 

TOP LEFT TOP RIGHT BOTTOM LEFT 

BOTTOM RIGHT 

TOL-O-MATIC 

TOL-O-MATIC 

MOTOR 

MOTOR 

J 

TOL-O-MATIC 

TOL-O-MATIC 

H 

MOTOR 

NOTE: The reducer box projects below the plane of the idler and 

drive wheel enclosures. If the entire length of a reduction drive 

actuator is to be mounted on a flat plane surface, spacers will be 

required under the tube supports to provide clearance under the 

reduction drive box. 

G 

MOTOR 

BCB15 Dimensions in inches 

MOTOR G H J 

MRS341 4.34 .34 .34 

MRS342 5.52 .34 .34 

MRS343 6.82 .34 .34 

MRB342 8.26 .40 .40 

MRB342N 8.26 .40 .40 


123


PIT 

SPECIFICATIONS • DIMENSIONS 

PANEL MOUNT USER INTERFACE 

User interaction with the MSS, MSCLDC, or the MSC is simple 

with the PIT panel mount user interface. The Tol-O-Motion MS software 

allows visual setup of the panel to status the user on a particular 

action taking place, or to prompt the user to make a decision or provide 

information such as move distance, move speed, repeat count. 

Features 

• Flush or surface mounting 

• Four line by 20 character LCD display 

• RS232 communication to MSC, MSCLDC, or MSS controllers 

• Uses RS232 cable supplied with MSC, MSCLDC, or MSS controllers 

Cables 

Motor cable and encoder cable are included when ordering MSC, 

MSCLDC, or MSS controllers (see page 127) 



Code Part # 

PIT 3600-9607 

PIT 

4.90 

(124.5) 

3.875 

(98.4) CENTERED 

1.38 

(35.1) 

0.13 

(3.3) 

2.988 

(75.9) 

0.960 

(24.4) 

4.90 

(124.5) 

3.875 

(98.4) 

CENTERED 

1 2 3 

4 5 6 

7 8 9 YES NO 

. 0 SPACE BKSP ENTER 

0.963 

(24.5) 

1.975 

(50.2) 

0.425 (10.8) 

124

JS 

JOYSTICK 


For simple setup of the SSC controller 

the JS joystick provides 2-axis manipulation. 

Used with the Joystick Teach mode of the 

Tol-O-Motion SSC software, moves can be 

made with velocity control, and then stored 

using a separate button integrated into the 

joystick housing. 




Code Part # 

JS 3600-9162 

JS 

3.0" 

(76.2) 

7.75" 

(196.9) 

BLUE (Vcc) 

GREEN (Ground) 

WHITE (Button 2) 

RED (Button 1) 

BROWN (X-Axis) 

BLACK (Y-Axis) 

4.75" 

(120.7) 



JS Joystick 

Joystick Travel 27° from design center in all directions 

Mechanical Life Cycle 5 million (minimum) 

Trim Movement (Optional) ±7° (total trim 14°) for each axis 

Main Ball Pivot Precision ground stainless steel 

Stick Shaft 3/16" brass plated 

Potentiometers Set at center of resistance 

Potentiometer Calibration Thumb tab provides up to 114° of potentiometer 

calibration 

Return to Center Repeatability ±1% 

Deflection Force .14 lbs. at 27° at 2-7/8" from pivot point 

Switches 2 elongated pushbutton switches 

Cable Integrated 7' (2.1m) cable with strain relief 

3.50" 

(88.9) 

125


SIT 


HAND HELD USER INTERFACE 



SIT Hand Held User Interface 

Weight 8.0 oz. (.23 Kg.) 

Character Set ASCII with upper case transmit, 

upper and lower case receive 

Case Molded, high impact ABS 

with retractable hanger 

Keypad 15 user-programmable function keys 

Display Transreflective LCD 

with 5 by 7 character font 

Power Requirements 30 mA maximum, regulated, 5 Vdc ±5% 

(Received through RS 232 cable) 

Speaker Audible key click, bell and alert 

Storage Temperature -4° F (-20° C) to 158° F (+70° C) 

Operating Temperature 32°F (0° C) to 122° F (+50° C) 

Relative Humidity 10% to 90% non-condensing 

For user interaction with the SSC 1-4 

multi-function controllers the SIT hand held user 

interface provides flexibility and setup simplicity. The 

Tol-O-Motion SS software (included with the SSC 1-4 controllers) 

has a setup page for use with the SIT to allow the 

controller to status the user, or to prompt the user for information, 

eliminating the need for a PC following setup. 

SIT 

4.10" 

(104.1) 

0.95" 

(24.1) 

Features: 

TOL-O-MATIC 

• 45 key, alpha-numeric tactile keypad 

• 4 row by 20 character LCD display 

• Rugged, high impact ABS housing 

• 7 foot (2.1m) RS232 cable with 9-pin “D” connector for connection to the 

SSC 1-4 

• 5 Vdc power supplied from SSC 1-4 controller over RS232 



Code Part # 

SIT 3600-9161 

F1 F2 F3 F4 F5 

+ 

A 

– 

F 

/ 

K 

* 

P 

= 

R 

^ 

T 

, 

V 

” 

Y 

( 

B 

! 

G 

& 

L 

@ 

Q 

# 

S 

$ 

U 

% 

W 

ESC 

Z 

) 

C 

_ 

H 

: 

M 

< 

D 

[ 

I 

; 

N 

> 

E 

] 

J 

 

O 

7 8 9 

4 5 6 

1 2 3 

. 

0 

CTRL 

X 

BACKSP 

SPACE ENTER SHIFT 

7.15" 

(181.6) 

126

CABLES 



Cables included for interconnection between motors, drives, 

and controllers are summarized below. For more specific information 

regarding cables and connectors see the respective components section 

of this catalog. 

CONTR- 

CONTROLLER OLLER/ DRIVE MOTOR 

DRIVE 

Tol-O-Matic Cables Cable Connectors Replacement 

Code Included Length Part Number 

MRS Motor Power 12" (305mm) Flying Lead – 

MRBN Motor Power 24" (610mm) Flying Lead – 

MRB Motor Power 24" (610mm) Flying Lead – 

Encoder 18" (457mm) Flying Lead – 

MRV Cables ordered as part – – – 

of SSD Drive 

MSD – – – – 

Controller 13' (4m) J1 of SSD to Flying Lead 3600-1161 

Encoder 7' (2m), 3600-1162, 

SSD 13' (4m), J2 of SSD to MRV Motor 3600-1163, 

or 20' (6m) or 3600-1164 

Motor Power 20' (6m) MRV Motor to Flying Lead 3600-1165 

RS232 7' (2m) J3 of SSD to DB9 Female 3600-1173 

DMCLDC – – – – 

MSS RS232 7' (2m) MSS to DB9 Female – 

MSCLDC RS232 7' (2m) MSCLDC to DB9 Female – 

MSC RS232 7' (2m) MSC to DB9 Female – 

RS232 7' (2m) SSC to DB9 Female 3600-1172 

Main/Driver Signals 3' (1m) J2 of SSC to Screw Terminals Ribbon 3600-1347, 

Breakout 3600-1342 

SSC I/O 3' (1m) J5 of SSC to Screw Terminals Ribbon 3600-1346, 

Breakout 3600-1341 

Step/Dir Signals 

(only if using 3' (1m) J4 of SSC to Screw Terminals Ribbon 3600-1345, 

DMCLDC or MSD Drives) Breakout 3600-1340 

127


CABLES 


INTERFACE CABLES 

*When ordering the SSD drives the RS232 cable is automatically 

included. The controller, encoder, and MRV motor cable are 

included by ordering CR2, CR4 or CR6 which selects the 

encoder cable length. 

Controller Cable 

(J1 to flying leads) 

Encoder Cable 

(J2 to MRV Series Motor Encoder Connector) 

Length Configuration Part 

(A) Code No. 

2 meter CR2 3600-1162 

4 meter CR4 3600-1163 

6 meter CR6 3600-1164 

MRV Series 

Motor Cable 

Part Number 3600-1165 

CONTROLLER CABLE 

ENCODER CABLE 

157.5" REF 

(4M) 

RS-232 Cable 

Part Number 3600-1173 

Mating Connectors Reference 

Cross reference of mating connectors with J1, J2 connectors on 

drive. 

J1 J2 Style 

Connector AMP 2-175677-7 AMP 2-175677-2 Solder 

Backshell AMP 176793-7 AMP 176793-2 

Connector 3M 10150-6000EC 3M 10120-6000EC Crimp* 

Backshell 3M 10350-A200-00 3M 10320-A200-00 

Connector 3M 10150-3000VE 3M 10120-3000VE Crimp* 

Backshell 3M 10350-52F0-008 3M 10320-52F0-008 

*For use with MDR Hand Press Tool Kit, 3M part number 3829 

MRV MOTOR CABLE 

236.2" (6M) Ref. 

A 

128

UNIVERSAL SWITCHES 

PERFORMANCE DATA • SPECIFICATIONS 

Available for use on all of Tol-O-Matic’s 

Axidyne actuators, these switches are activated by 

the cylinder’s internal magnet, or on some actuators, the carrier 

mounted magnet. DC Reed, Hall-effect and AC Triac switches contain 

reverse polarity protection. 

DC Reed Switches are designed for signalling end-of-stroke 

position to devices such as programmable controllers. They can be 

used to operate dc relays and solenoids if a protection circuit is used 

and if current and voltage limits are observed. 

Hall-effect switches are available in either sinking type (NPN), 

or sourcing type (PNP). They are designed to signal devices such as 

programmable controllers, dc loads, and TTL or CMOS circuits. 

AC Triac Reed Switches are designed for signalling end-ofstroke 

position to devices such as programmable controllers. They 

can be used to operate ac relays and solenoids if a protection circuit 

is used and if current and voltage limits are observed. 


This chart is a quick reference 

to help select the correct 

Tol-O-Matic switch to use in 

your application. See the specifications 

for each switch to confirm 

your choice. 

S W I T C H 

DC DC AC DC DC 

REQUIREMENTS Reed Reed Triac Hall-effect Hall-effect 

Form C Form A Reed Sinking Sourcing 

AC 

• 

DC • • 

Mechanical Switch • • • 

Solid State Switch (Zero Bounce) Input-Programmable Controller • • 

Coil Direct • • • 

Longest Life Reverse Polarity Protection • • • • • 

Quick-Disconnect Couplers 

Quick-disconnect couplers are available for all switches in 2m and 5m lengths. 

These couplers allow switches to be removed quickly and easily. Switch includes 

one male-end coupler (hard wired to switch) and one female-end coupler with additional 

cable for in-line splice. Replacement switch with hard-wired male-end connector 

is available as a service part. 

Note: Quick-disconnect coupler is positioned 6" from the sensor. 

129




Reed Switches 

See the following pages for 

mounting dimensions. 

NOTE: Cable is 

UNSHIELDED. Reed switches 

can be used to operate relays 

and solenoids if a protection circuit 

is used and if current, 

wattage and voltage limits are 

observed. (Call the factory for 

more information.) 

REED SWITCH, FORM A 

WIRING DIAGRAM 

(+) 

(-) 

OR 

(+) 

(-) 

LOAD 

LOAD 

BROWN 

(+) 

BLUE 

(-) 

BROWN 

(+) 

BLUE 

(-) 

REED 

SWITCH 

REED 

SWITCH 


SPECS 

CONTACTS 

CONTACT RATING 

INPUT 

VOLTAGE 

DC REED SWITCH SPECIFICATIONS 

REED 

SWITCH Ð FORM 

Single-pole, single-throw, 

normally open 

10 Watts, maximum current 500mA (not to 

exceed 10VA) (Refer to Temperature vs. 

Current and Voltage Derating charts.) 

A 

* Data available from manufacturer. 

REED SWITCH Ð FORM 

Single-pole, double-throw, normally-open / 

normally-closed 

3 Watts, maximum current 250mA (not to 

exceed 3VA) (Refer to Temperature vs. 

Current and Voltage Derating charts.) 

200Vdc 

maximum 

120Vdc/ac maximum 

R ESISTANCE 

0 .1Ω Initial (Maximum) 

0.1Ω Initial (Maximum) 

RELEASE 

TIME 

1.0 

msec. maximum 

1.0 msec. maximum 

O PERATING TIME 0 .6 msec. maximum (including bounce) 

0.7 msec. maximum (including bounce) 

O PERATING TEMP. - 40° F (-40° C) to 158° F (70° C) 

-40° F (-40° C) to 158° F (70° C) 

INDICATOR 

*LIFE EXPECTANCY 

CABLE 

VOLTAGE 

DROP 

Red LED lit when 4mA min. 

flows through contacts 

Up to 200,000,000 cycles 

(depending on load current,duty cycle and 

environmental conditions) 

5 meter with PVC jacket 

2m or 5m Quick-Disconnect with PVC jacket 

None 


(depending on load current,duty cycle and 



2m or 5m Quick-Disconnect with PVC jacket 

2.6V 

typical @ 100mA 

NA 

C 

REED SWITCH, FORM C 


COMMON 

NORMALLY CLOSED 

NORMALLY OPEN 

BROWN 

BLACK 

BLUE 

REED 

SWITCH 

LOAD CURRENT (mA) 

TEMPERATURE VS CURRENT 

600 

500 

REED FORM A 

400 

300 

200 REED FORM C 

100 

0 

0 20 40 60 80 100 120 140 160 

OPERATING TEMPERATURE (°F) 

VOLTAGE A.C. or D.C. 

200 

150 

100 

50 

VOLTAGE DERATING 

REED 

FORM 

C 

REED FORM A 

0 

0 100 200 300 400 500 

CURRENT D.C (mA) 

AN IMPORTANT NOTE Regarding Field 

Retrofit of Quick-Disconnect Couplers: If 

replacing a Quick-Disconnect switch manufactured 

before 7-1-97 it will also be necessary 

to replace or rewire the femaleend 

coupler with the in-line splice. 

CURRENT – Quick Disconnect Wiring OLD – Quick-Disconnect Wiring 

- 

BLUE 

+ 

BROWN 

BLUE 

SIGNAL 

BLACK 

BLACK 

SIGNAL + 

- 

BROWN 

130

DC Hall-effect 

Switches 

Refer to next pages for mounting 

data. 

NOTE: Cable is UNSHIELDED. 

HALL-EFFECT SOURCING 

SWITCH WIRING DIAGRAM 

HALL-EFFECT 

SOURCING 

SWITCH 

HALL-EFFECT 

SINKING 

SWITCH 

BROWN 

(+) 

BLACK 

BLUE(-) 

BROWN 

(+) 

BLACK 

BLUE(-) 

(+) 

(-) 

(+) 

(-) 

LOAD 

HALL-EFFECT SINKING 

SWITCH WIRING DIAGRAM 

LOAD 



INPUT 

VOLTAGE 

OUTPUT 

OUTPUT 

ON 

OFF 

RATING 

TRIP POINT 

TRIP POINT 

OPERATING 

TEMP. 

OPERATING 

SPEED 

INDICATOR 

CABLE 

DC HALL-EFFECT SWITCH SPECIFICATIONS 

HALL-EFFECT 

SOURCING 

HALL-EFFECT SINKING 

5 to 25 Vdc 

5 to 25 Vdc 

Open 

collector transistor switch 

Open collector transistor switch 

25 

Vdc, 200mA dc 

25 Vdc, 200mA dc 

150 

Gauss maximum 

150 Gauss maximum 

40 

Gauss minimum 

40 Gauss minimum 

0 ° F (-18° C) to 150° F (66° C) 0° F (-18° C) to 150° F (66° C) 

< 10 micro sec. 

< 10 micro sec. 

Red LED lit when sensor is 

activated 


2m or 5m Quick-Disconnect with 

PVC jacket 

Red LED lit when sensor is 

activated 


2m or 5m Quick-Disconnect with 

PVC jacket 


AC Triac Reed 

Switches 

See next pages for mounting 

dimensions. 

NOTE: Cable is UNSHIELDED. 

Reed switches can be used to 

operate relays and solenoids if a 

protection circuit is used and if 

current, wattage and voltage 

limits are observed. (Call the 

factory for more information.) 

120Vac 

Max. 

BLUE 

TRIAC REED SWITCH 


MOV 

TRIAC 

SWITCH 

BROWN 

AC 

COM 

LOAD 

INPUT 


LOAD CURENT (mA) 

TEMPERATURE vs CURRENT 

1000 

800 

600 

400 

200 

TRIAC 

0 

0 20 40 60 80 100 120 140 160 

OPERATING TEMPERATURE (°F) 

* Data available from manufacturer. 

AC TRIAC REED SWITCH SPECIFICATIONS 


CONTACTS 

INPUT 

VOLTAGE 

FREQUENCY 

CONTINUOUS 

CURRENT 

PEAK SURGE 

CURRENT 

OPERATING 

TEMP. 

INDICATOR 

LIFE 

EXPECTANCY* 

CABLE 

TRIAC SWITCH 

Single-pole, single-throw, 

normally open 

120Vac maximum 

47 - 63 Hz 

1 Amp at 86° F (30° C); 

0.5 Amp at 140° F (60° C) 

-40° F 

10 Amp 

(-40° C) to 

(70° C) 

None 

158° F 


(depending on load 

current,duty cycle and 



2m or 5m Quick-Disconnect 

with PVC jacket 

131




BCS, MCS, BCB SWITCH DIMENSIONS 

D 

SWITCH DIMENSIONS 

E 

F 

SENSING 

SURFACE 

A 

B 

C 

G 

MODEL A B C D E F G 

BCS10 .38 .010 .48 .219 .315 1.250 .500 

BCS15 / BCB15 .38 .19 .52 .219 .315 1.250 .500 

BCS20 .38 .39 .53 .219 .315 1.250 .500 


NOTE:The scored face of the switch indicates the sensing 

surface and must face toward the magnet. 

MODEL A B C D E F G 

MCS10 9.73 0.28 11.38 5.56 8.00 31.75 12.70 

MCS15 13.92 4.09 10.97 5.56 8.00 31.75 12.70 

MCS20 18.59 8.74 11.38 5.56 8.00 31.75 12.70 


Some actuators may require switch mounting on a specific side of the 

assembly. Call Tol-O-Matic 1-800-328-2174 for details. 

B3S, M3S, B3B, M3B SWITCH DIMENSIONS 

SENSING 

SURFACE 

E 

D 

MODEL A B C D E 

B3S10 / B3B10 .194 .822 .906 .500 1.250 

B3S15 / B3B15 .160 1.428 1.721 .500 1.250 

B3S20 / B3B20 .036 1.994 2.287 .500 1.250 


A 

B C 

MODEL A B C D E 

M3S10 / M3B10 4.93 20.88 23.01 12.70 31.75 

M3S15 / M3B15 4.06 36.27 43.71 12.70 31.75 

M3S20 / M3B20 0.91 50.65 58.09 12.70 31.75 


SLS10, MLS10 SWITCH DIMENSIONS 

SENSING SURFACE 

.08" 

CE 

.37" 

1.31" 

132

SYSTEM 

ORDERING 

5-DAY DELIVERY IS STANDARD! 

133

SYSTEM ORDERING 

AXIDYNE ACTUATORS, MOTORS AND CONTROLS 

134 

SELECT THE ACTUATOR REQUIREMENTS 

B A S E M O D E L M O D E L O P T I O N S 

1 2 3 4 5 6 7 8 9 10 11 

1. MODEL TYPE 

BCS BCS Series Standard Electric Screw Cylinder 

MCS BCS Series Metric Electric Screw Cylinder 

SLS Linear Slide Standard Electric Screw 

MLS Linear Slide Metric Electric Screw 

B3S B3S Series Standard Electric Screw Cylinder 

B3SD B3S Series Standard Electric Screw Cylinder with Dual 180˚ Carrier 

M3S B3S Series Metric Electric Screw Cylinder 

M3SD B3S Series Metric Electric Screw Cylinder with Dual 180˚ Carrier 

BCB BCB Series Standard Belt-Drive Cylinder 

B3B B3B Series Standard Belt-Drive Cylinder 

B3BD B3B Series Standard Belt-Drive Cylinder with Dual 180˚ Carrier 

M3B B3B Series Metric Belt-Drive Cylinder 

M3BD B3B Series Metric Belt-Drive Cylinder with Dual 180˚ Carrier 

2. TUBE BORE DIAMETER 

10 1-inch (25 mm) bore 

15 1 1/ 2-inch (40 mm) bore 

20 2-inch (50 mm) bore 

3. NUT/SCREW CONFIGURATION (Screw-Drive Models Only) 

SN Solid Nut, Standard Rolled 

SNA Solid Nut, Standard Rolled, Anti-backlash 

BN Ball Nut, Precision Rolled 

BNL Ball Nut, Precision Rolled, Low-backlash 

4. LEAD SCREW PITCH (Screw-Drive Models Only) 

STANDARD MODELS 

METRIC MODELS 

01 1 Turn per Inch 02 2.5 mm per Turn 

02 2 Turns per Inch 05 5 mm per Turn 



08 8 Turns per Inch 

16 16 Turns per Inch 

5. BELT MATERIAL AND WIDTH (Belt-Drive Actuators Only) 

BWP05 

1/ 2-inch Polyurethane/Steel Belt (BCB15) 

BWN07 

3/ 4-inch Neoprene/Fiberglass Belt (BCB15) 

BWN05 

1/ 2-inch NeopRene/Fiberglass Belt (B3B10) 

BWN10 1-inch Neoprene/Fiberglass Belt (B3B15) 

BWN15 1.18-inch Neoprene/Fiberglass Belt (B3B20) 

6. STROKE LENGTH 

SK Stroke, then enter desired stroke length in decimal inches 

7. TUBE SUPPORTS AND MOUNTING PLATES (both may be selected) 

TS _ Tube Supports and the quantity desired 

MP Mounting Plates 

8. FLOATING MOUNT BRACKET (BCS and BCB Series Only) 

FL If Floating Mount Bracket is desired 

9. DUAL (AUXILIARY) CARRIER 

DC_ _ Dual Carrier, then center-to-center spacing desired in decimal inches. (Center-to- 

Center spacing will add to overall deadlength and will not subtract from the stroke 

length.) 

10. SWITCHES 

RM_ Reed Switch (Form A) with 5-meter lead/QD, and quantity desired 

RU_ Reed Switch (Form A) with 2-meter lead/QD, and quantity desired 

RT_ Reed Switch (Form A) with 5-meter lead, and quantity desired 

BM_ Reed Switch (Form C) with 5-meter lead/QD, and quantity desired 

BU_ Reed Switch (Form C) with 2-meter lead/QD, and quantity desired 

BT_ Reed Switch (Form C) with 5-meter lead, and quantity desired 

KM_ Hall-effect Sinking Switch with 5-meter lead/QD, and quantity desired 

KU_ Hall-effect Sinking Switch with 2-meter lead/QD, and quantity desired 

KT_ Hall-effect Sinking Switch with 5-meter lead, and quantity desired 

TM_ Hall-effect Sourcing Switch with 5-meter lead/QD, and quantity desired 

TU_ Hall-effect Sourcing Switch with 2-meter lead/QD, and quantity desired 

TT_ Hall-effect Sourcing Switch with 5-meter lead, and quantity desired 

CM_ TRIAC Switch with 5-meter lead/QD, and quantity desired 

CU_ TRIAC Switch with 2-meter lead/QD, and quantity desired 

CT_ TRIAC Switch with 5-meter lead, and quantity desired 

11. MOTOR MOUNTING / REDUCTIONS 

BELT-DRIVE (BCB) DIRECT MOUNT 


DDR Direct Drive on right LMI In-Line mounting 

DDL Direct Drive on left RPL1 1:1 Reverse-Parallel mount left 

RDTL 3:1 Reduction Drive on top left RPR1 1:1 Reverse-Parallel mount right 

RDTR 3:1 Reduction Drive on top right RPB1 1:1 Reverse-Parallel mount bottom 

RDBL 3:1 Reduction Drive on bottom left RPT1 1:1 Reverse-Parallel mount top 

RDBR 3:1 Reduction Drive on bottom right RPL2 2:1 Reverse-Parallel mount left 

RPR2 2:1 Reverse-Parallel mount right 

BELT- DRIVE (BCB/B3B) Stub Shaft Orientation RPB2 2:1 Reverse-Parallel mount bottom 

SDL Direct Drive on left RPT2 2:1 Reverse-Parallel mount top 

SDR Direct Drive on right 

B3B BELT-DRIVE ONLY 

SDTL 3:1 Reduction Drive on top left 

SDTR 3:1 Reduction Drive on top right 

SDBL 3:1 Reduction Drive on bottom left 

SDBR 3:1 Reduction Drive on bottom right 

GEARHEADS (For Direct-Drive or In-Line mounting configurations only) 

GHK20 Gearhead for 1/ 4-inch shaft, 23 frame motor, reduction ratio of 5.5 

GHK30 Gearhead for 3/ 8-inch shaft, 34 frame motor, reduction ratio of 5.5 

GHJ20 Gearhead for 1/ 2-inch shaft, 23 frame motor, reduction ratio of 5.5 

GHJ21 Gearhead for 1/ 2-inch shaft, 23 frame motor, reduction ratio of 10 

GHJ30 Gearhead for 1/ 2-inch shaft, 34 frame motor, reduction ratio of 5.5 

GHJ31 Gearhead for 1/ 2-inch shaft, 34 frame motor, reduction ratio of 10

SELECT THE MOTOR AND CONTROL REQUIREMENTS 

M O T O R / D R I V E / C O N T R O L L E R 

12 13 

12. MOTOR / DRIVE TYPE / SIZE 

MRB_ _ _ Dc Brush Motor, then add motor frame size (231, 341, 342, 401 or 402) 

MRS_ _ _ Stepper Motor, then add motor frame size (231, 232, 341, 342, or 343) 

MRV_ _ _ Brushless Servo Motor, then add frame size (231, 232, 233, 234, 341, 342, 

or 343) 

FOR OPEN LOOP DC ONLY 

MRB_ _ _N Dc Brush Motor, then add motor frame size (231, 341, 342, 401 or 402), 

and “N” for no encoder 

DM5 Open Loop Dc Drive, 32 volt/15 Amp 

DM6 Open Loop Dc Drive, 48 volt/10 Amp 

NO MOTOR DRIVE/MOTOR OPTION 

X Add, if motor Drive is NOT required 

XY* Motor(s) supplied by customer, Tol-O-Matic to mount using standard 

hardware and couplers 

XJ* Motor(s) supplied and mounted by customer, Tol-O-Matic to furnish 

standard hardware and couplers 

Once motor type and frame size is selected, the configurator picks the appropriate adapter and couplers 

required. 

If X is selected, the configuration string is complete. 

If X is NOT selected, the configurator determines compatible drive selections based 

on motor choice. If no controller is selected in (13). below, it will choose the 

DMCLDC for MRB motor; MSD for MRS motor; or SSD for MRV motor and 

configuration string is complete. 

* NOTE: For XY and XJ options, customer must provide full endface and shaft dimensions 

prior to ordering actuator. Customer motors must be directly interchangeable with Tol-O- 

Matic motors. 

13. CONTROLLER / DRIVE 

SINGLE AXIS APPLICATIONS 

MS Code used to order the following: 

MSCLDC controller/drive if MRB motor is selected 

MSS controller/drive if MRS motor is selected 

MSC controller and SSD drive if MRV motor is selected 

SSC10 Stepper/Servo Controller, 1 axis application 

(Configurator will select either the DMCLDC drive if MRB motor; SSD drive if MRV 

motor; or MSD if MRS motor is chosen in (12.) above. 

FOR OPEN LOOP DC ONLY 

C Add to DM5 or DM6 open loop drive to include controller 

MULTI AXIS APPLICATIONS 

2 Axis Application 

2nd Axis 1st Axis 

SSC21 Stepper Determined by Drive 

SSC22 Servo Determined by Drive 


3rd Axis 2nd Axis 1st Axis 

SSC31 Stepper Stepper Determined by Drive 

SSC32 Stepper Servo Determined by Drive 

SSC33 Servo Stepper Determined by Drive 

SSC34 Servo Servo Determined by Drive 

C A B L I N G A N D I N T E R F A C E S 

14 15 


4th Axis 3rd Axis 2nd Axis 1st Axis 

SSC41 Stepper Stepper Stepper Determined by Drive 

SSC42 Stepper Stepper Servo Determined by Drive 

SSC43 Stepper Servo Stepper Determined by Drive 

SSC44 Stepper Servo Servo Determined by Drive 

SSC45 Servo Stepper Stepper Determined by Drive 

SSC46 Servo Stepper Servo Determined by Drive 

SSC47 Servo Servo Stepper Determined by Drive 

SSC48 Servo Servo Servo Determined by Drive 

14. CABLING 

For MSC, MSCLDC, MSS, DM5C and DM6C drive/controllers: 

RS232 cables are automatically included 

For SSD Drives: 

RS232 cable is included. 

Power Cable (6 meters), Controller Cable (4 meters) and Encoder Cable are included by 

specifying the encoder cable length. 

CR2 2 meter encoder cable, power cable, controller cable 



For SSC Controllers: 

Cables included are: RS232, 2 foot ribbon cables and DIN rail mount breakout terminals. 

If terminal blocks are not required, enter: 

BON No breakout terminals 

For Motors: 

MRS motors: include 12-inch leads 

MRB motors: include 24-inch power leads and 18-inch encoder leads 

MRV motors: do not include cables (they are included with drive) and are supplied with 

MS connectors 

15. CONTROLLER INTERFACES 

PIT Panel user interface 

SIT Hand-held user interface 

JS Joy Stick 

CONFIGURATOR EXAMPLE 

1 2 3 4 6 

B 3 S 1 0 S N 0 2 S K 3 0 

BASE MODEL AND OPTIONS 

7 10 11 

M R V 2 3 2 S S C 2 1 C R 4 J S 

T S 1 K T 3 L M I 

MOTOR / DRIVE / CONTROLLER • CABLING AND INTERFACES 

12 13 13 13 

The following example describes a: U.S. standard B3S10 screw-drive actuator with a solid, standard 

rolled nut and a lead screw pitch of 2 turns per inch and a stroke of 30 inches. Actuator options 

include one set of tube supports, three Hall-effect sinking switches with 5-meter leads and a in-line 

motor mounting configuration. 

Motor selected is an MRV232 brushless servo motor. Controller selected is a SSC21 for a two axis 

application with the 2nd axis requiring a stepper drive. Because an MRV brushless servo motor has 

been selected, the configurator will automatically select the SSD drive for this application. The SSD 

drive requires a specified length of the encoder cable and in this a 4-meter cable has been selected 

along with a joystick operator interface. 

SYSTEM ORDERING 

135

HOW TO ORDER 

FIELD RETROFIT KITS 

Mounting Plates 

See page 96 

for part number and motor compatibility 

Tube Supports 

See page 94 

Model Part # 

BCS10, MCS10 4510-1010 

BCS15, MCS15, BCB15 4515-1010 

BCS20, MCS20 4520-1010 

B3S10, M3S10 3410-9006 

B3S15, M3S15 3415-9006 

B3S20, M3S20 3420-9006 

Floating Mount 

Bracket 

See page 93 

Model Part # 

BCS10 0510-9007 

MCS10 0510-9007 

BCS15 0515-9007 

MCS15 0515-9007 

BCB15 0515-9007 

BCS20 0520-9007 

MCS20 0520-9007 

Motor Mounts 

and Couplers 

See pages 99-102 and 119 

Gearheads 

See page 103-111 and 119 

Controllers 

See page 20 - 29 

Model Part # 

SSC See page 26 

MSC 3600-9605 

Cables 

See page 127-128 

Controller/Drives 


Model Part # 

MSS 3600-9603 

MSCLDC 3600-0037 

DM5C 3600-0106 

DM6C 3600-0107 

Drives 


Model Part # 

SSD05 3600-9600 

SSD10 3600-9601 

SSD20 3600-9602 

MSD 3600-9604 

DMCLDC 3600-0049 

DM5 3600-0406 

DM6 3600-0407 

Motors 

See pages 50 - 62 

Model Part # 

MRV231 3600-6120 

MRV232 3600-6122 

MRV233 3600-6123 

MRV234 3600-6124 

MRV341 3600-6125 

MRV342 3600-6126 

MRV343 3600-6127 

MRS231 3600-6130 

MRS232 3600-6131 

MRS341 3600-6132 

MRS342 3600-6133 

Model Part # 

MRS343 3600-6134 

MRB231 3600-6145 

MRB341 3600-6146 

MRB342 3600-6147 

MRB401 3600-6148 

MRB402 3600-6149 

MRB231N 3600-6140 

MRB241N 3600-6141 

MRB242N 3600-6142 

MRB401N 3600-6143 

MRB402N 3600-6144 

Controller 

Interfaces 

see pages 118 - 120 

Model Part # 

PIT 3600-9607 

JS 3600-9162 

SIT 3600-9161 

Switches 

See page 129-132 

Type Config. No.*** Part No.** 

Reed Switch (Form A), 5 meter lead with quick-disconnect RM 3600-9083* 

Reed Switch (Form A), 2 meter lead with quick-disconnect RU 3600-9083* 

Reed Switch (Form A), 5 meter lead RT 3600-9082 

Reed Switch (Form C), 5 meter lead with quick-disconnect BM 3600-9085* 

Reed Switch (Form C), 2 meter lead with quick-disconnect BU 3600-9085* 

Reed Switch (Form C), 5 meter lead BT 3600-9084 

Hall-effect Sinking Switch, 5 meter lead with quick-disconnect KM 3600-9091* 

Hall-effect Sinking Switch, 2 meter lead with quick-disconnect KU 3600-9091* 

Hall-effect Sinking Switch, 5 meter lead KT 3600-9090 

Hall-effect Sourcing Switch, 5 meter lead with quick-disconnect TM 3600-9089* 

Hall-effect Sourcing Switch, 2 meter lead with quick-disconnect TU 3600-9089* 

Hall-effect Sourcing Switch, 5 meter lead TT 3600-9088 

TRIAC Switch, 5 meter lead with quick-disconnect CM 3600-9087* 

TRIAC Switch, 2 meter lead with quick-disconnect CU 3600-9087* 

TRIAC Switch, 5 meter lead CT 3600-9086 

Connector (Female), 2 meter lead 2503-1021 

Connector (Female), 5 meter lead 2503-1025 

* Sensor 6" from male coupler on Quick-disconnect units 

** Switch Only 

*** Includes Switch and Hardware Kit 

To order field retrofit switch and hardware kits for all Tol-O-Matic actuators: 

SW (Then the model and bore size, and type of switch needed) 

Example: SWBCS15RT (Hardware and Form A Reed switch, 5 meter lead for BCS15) 

IMPORTANT NOTES: 

1 Mounting hardware is required if replacing switch for any actuator manufactured before 7/1/97. 

2 If field retrofitting a quick-disconnect switch on and actuator manufactured before 7/1/97 it will be 

necessary to rewire connections. See page 130 

3 Contact Tol-O-Matic regarding magnet requirements for actuators that did not previously have a 

switch or if replacing a Reed or Triac switch with a Hall-effect switch. 

4 For field retrofit of SLS and MLS actuators that do not currently have the rail it will be necessary to 

order the rail and indicate stroke length. 

SLS10 & MLS10 Part # 0610-9100 

136

ENGINEERING 

RESOURCES 

137


GLOSSARY OF TERMS 

Absolute Move 

A move with reference to a fixed absolute zero location. 

AC Servo 

Motor/Drive that generates sinusoidal motor currents and sinusoidal 

back EMF in a brushless motor. 

Accuracy 

Measure of the difference between ideal predicted position and 

actual position of a motor or mechanical system. 

Acme Screw/Nut 

Threaded screw and nut design which utilizes sliding surfaces 

between the two. Typical efficiencies are between 60-70%. 

Back EMF 

Voltage produced across a motor winding due to the winding 

turns being cut by a magnetic field. This voltage is directly proportional 

to rotor velocity and is opposite in polarity to the 

applied voltage. 

Backlash 

Linear distance which is lost in positioning the nut or carrier 

when the screw direction of rotation changes. 

Ball Screw/Nut 

Screw and nut design utilizing a nut that contains one or more 

circuits of recirculating steel balls which roll between the screw 

and nut. 

Baud Rate 

Number of binary bits transmitted per second in a serial communication 

system. 

Breakaway Torque 

Torque required to start an actuator in motion. In an electric 

actuator this consists primarily of the torque to overcome the 

preload of the lead screw nut assembly and the static friction 

of the carrier bearings. 

Brushless DC Servo 

Motor/drive that generates trapezoidal motor currents and 

trapezoidal back EMF in a brushless motor. 

Closed Loop 

System where the output is measured and compared to the 

input. If this system is capable of making corrections to minimize 

the difference it is classified as a servo. 

138 


Rotational speed of a lead screw at which the screw begins to 

oscillate or whip. This speed is dependent on the screw length 

and diameter. 

Commutation 

Switching of drive voltage to the motor windings necessary to 

provide continuous rotation. A brush motor uses mechanical 

switching through a brush-bar contact. Brushless motors use 

separate devices such as Hall Sensors to sense the rotor position. 

This information is then processed by the drive to determine 

the switching sequence. 

Duty Cycle 

Ratio of on time to total cycle time. 

On Time 

Duty Cycle = 

(On Time + Off Time) 

Efficiency 

Ratio of power output to power input. 

Encoder 

Device used to provide relative position and velocity information 

to a drive or controller by sensing mechanical motion and 

providing a corresponding pulse rate as output. 

Flatness 

When traveling in a straight horizontal line, the vertical deviation 

above or below the horizontal plane of travel of the carrier. 

Holding Torque 

Maximum external torque that can be applied to a stopped, 

energized motor without causing the rotor to rotate. 

Inertia 

Measure of an object’s resistance to change in motion that is a 

function of the object’s mass and shape. 

Inertia Match 

If the reflected inertia of the load is equal to the rotor inertia of 

the motor, the system will operate optimally for efficiency and 

dynamic performance. 

Lead 

Linear travel of a lead screw nut or carriage for every one full 

rotation of the lead screw. 

Moment Load 

Rotational forces applied to the carrier equal to the linear force 

applied (weight) multiplied by the distance between the location 

of the force (center of gravity) and the surface center of the carrier. 

Typically expressed as yaw (Mv), pitch (M) and Roll (Ms).

Motion Profile 

Definition of an objects position and velocity relationships in 

time during a move. 

Microstepping 

Type of drive that proportions the current in a step motor’s 

windings to provide intermediate positions between full steps. 

Advantages over full and half stepping include smoothness of 

rotation and higher position resolution. 

Open Loop 

Motion control system where no position or velocity signals are 

provided for correction. Typically stepper systems run as open 

loop systems. 

Optically Isolated 

Transmission of a signal from one device to another with a light 

source and sensor, in order to avoid direct electrical contact. 

Pitch 

Number of revolutions required by a leadscrew to move the 

nut or carrier one inch. 

PWM 

Pulse Width Modulation is a method of controlling current in 

the windings of a motor by on-off switching of transistors to 

vary the duty cycle. 

Repeatability 

How accurately a positioning device can return to an exact 

location. This may be defined as unidirectional (does not 

include backlash), or bidirectional. 

Resolution 

The smallest position increment that can be achieved. 

Resolver 

A feedback device consisting of a stator and rotor, that provides 

position and velocity information to the drive for commutation. 

RMS Torque 

In an intermittent application, this is the torque provided to 

generate equivalent motor heating to one operating in a steady 

state. 

Trms = ∑ 

∑ 

where: Ti = Torque during interval i 

ti = Time of interval i 

RS232 

A standard for data communication that defines voltages and 

time requirements for information to be transferred on a single 

line in sequential format. 

Servo 

System that compares the output of a device (by monitoring 

position, velocity, and/or torque) with the desired outcome, 

and makes corrections to minimize the difference. 

Servo Motor 

Motor used in closed loop systems where feedback is used to 

control motor position, velocity, and/or torque, usually expected 

to have high torque/inertia ratio. 

Stepper Motor 

Motor which translates electrical pulses into motion, where the 

pulse rate controls velocity and position. 

Slew 

Constant non-zero velocity portion of a motion profile. 

Static Torque 

Maximum torque available at zero speed. 

Stiffness 

System ability to maintain accuracy when subject to disturbance. 

Straightness 

When traveling in a straight horizontal line, the side to side 

deviation within the horizontal plane of travel of the carrier. 

Thrust 

Measurement of linear force. 

Torque 

Measurement of force producing rotation. 

Torque Constant 

Torque generated in a DC motor per ampere applied to the 

windings. 

T (oz.-in.) 

Kt = 

A (amp) 

Voltage Constant 

Back EMF generated by a DC motor usually in units of volts per 

1000 rpm. 


139


CONVERSION TABLES 

(TO CONVERT FROM A TO B, MULTIPLY BY ENTRY IN TABLE) 

Length 

A B in ft yd mm cm m 

in 1 0.0833 .028 25.4 2.54 0.0254 

ft 12 1 .333 304.8 30.48 0.3048 

yd 36 3 1 914.4 91.44 .914 

mm 0.03937 0.00328 1.09 x 10 -3 1 0.1 0.001 

cm 0.3937 0.03281 1.09 x 10 -2 10 1 0.01 

m 39.37 3.281 1.09 1000 100 1 

Mass 

A B gm kg slug lb(m) oz(m) 

gm 1 .001 6.852 x 10 -5 2.205 x 10 -3 .03527 

kg 1000 1 6.852 x 10 -2 2.205 35.274 

slug 14590 14.59 1 32.2 514.72 

lb(m) 453.6 .45359 .0311 1 16 

oz(m) 28.35 .02835 1.94 x 10 -3 .0625 1 

Force 

Power 

A 

A B lb(f) N dyne oz(f) kg(f) gm(f) 

B 

Watts KW HP (English) HP(Metric) ft-lb/s in-lb/s 

NOTE: lb(f) = 1 slug x 1 ft/s 2 N = 1 kg x 1 m/s 2 dyne = 1gm x 1 cm/s 2 

lb(f) 1 4.4482 4.448 x 10 5 16 .45359 453.6 

Watts 1 1 x 10 -3 1.34 x 10 -3 1.36 x 10 -3 .74 8.88 

N .22481 1 100.000 3.5967 .10197 --- 

kw 1000 1 1.34 1.36 738 8880 

dyne 2.248 x 10 -6 .00001 1 3.59 x 10 -5 --- 980.6 hp(English) 746 .746 1 1.01 550 6600 

oz(f) .0625 .27801 2.78 x 104 1 .02835 28.35 hp(Metric) 736 .736 .986 1 543 6516 

kg(f) 2.205 9.80665 --- 35.274 1 1000 

ft-lb/s 1.35 1.36 x 10 -3 1.82 x 10 -3 1.84 x 10 -3 1 12 

gm(f) 2.205 x 10 -3 --- 1.02 x 10 -3 .03527 .001 1 

in-lb/s .113 1.13 x 10 -4 1.52 x 10 -4 1.53 x 10 -4 8.3 x 10 -2 1 

Torque 

A 

B 

dyne-cm gm-cm oz-in kg-cm lb-in N-m lb/ft kg/m 

dyne-cm 1 1.019 x 10 -2 1.416 x 10 -5 1.0197 x 10 -6 8.850 x 10 -7 10 -7 7.375 x 10 -6 1.019 x 10 -6 

gm-cm 980.665 1 1.388 x 10 -2 10-3 8.679 x 10 -4 9.806 x 10 -5 7.233 x 10 -5 10 -5 

oz-in 7.061 x 10 4 72.007 1 7.200 x 10 -2 6.25 x 10 -2 7.061 x 10 -3 5.208 x 10 -3 7.200 x 10 -4 

kg-cm 9.806 x 10 5 1000 13.877 1 .8679 9.806 x 10 -2 7.233 x 10 -2 10 -2 

lb-in 1.129 x 10 6 1.152 x 10 3 16 1.152 1 .112 8.333 x 10 -2 1.152 x 10 -2 

N-m 10 7 1.019 x 10 4 141.612 10.197 8.850 1 .737 .102 

lb-ft 1.355 x 10 7 1.382 x 10 4 192 13.825 12 1.355 1 .138 

kg-m 9.806 x 10 7 10 5 1.388 x 10 3 100 86.796 9.806 7.233 1 

Temperature 

Gravity 

°F = (1.8 x°C) + 32 

°C = .555 (°F - 32) 

(Acceleration Constant) 

g = 386 in/s 2 = 32.2 ft/s 2 = 9.8 m/s 2 

140

Inertia (Rotary) NOTE: Mass inertia = 

A 

B 

wt. inertia 

g 

lb-ft-s 2 or 

gm-cm 2 oz-in 2 gm-cm-s 2 kg-cm 2 lb-in 2 oz-in-s 2 lb-ft 2 kg-cm-s 2 lb-in-s 2 slug-ft-s 2 

gm-cm 2 1 5.46 x 10 -2 1.01 x 10 -3 10 -3 3.417 x 10 -4 1.41 x 10 -5 2.37 x 10 -6 1.01 x 10 -4 8.85 x 10 -7 7.37 x 10 -4 

oz-in 2 182.9 1 .186 .182 .0625 2.59 x 10 -2 4.34 x 10 -4 1.86 x 10 -4 1.61 x 10 -4 1.34 x 10 -5 

gm-cm-s 2 980.6 5.36 1 .9806 .335 1.38 x 10 -2 2.32 x 10 -3 10 -3 8.67 x 10 -4 7.23 x 10 -5 

kg-cm 2 1000 5.46 1.019 1 .3417 1.41 x 10 -2 2.37 x 10 -3 1.019 x 10 -3 8.85 x 10 -4 7.37 x 10 -5 

lb-in 2 2.92 x 10 3 16 2.984 2.925 1 4.14 x 10 -2 6.94 x 10 -3 2.96 x 10 -3 2.59 x 10 -3 2.15 x 10 -4 

oz-in-s 2 7.06 x 10 4 386.08 72.0 70.615 24.13 1 .1675 7.20 x 10 -2 6.25 x 10 -2 5.20 x 10 -3 

lb-ft 2 4.21 x 10 5 2304 429.71 421.40 144 5.967 1 .4297 .3729 3.10 x 10 -2 

kg-cm-s 2 9.8 x 10 5 5.36 x 10 3 1000 980.66 335.1 13.887 2.327 1 .8679 7.23 x 10 -2 

lb-in-s 2 1.129 x 10 4 6.177 x 10 3 1.152 x 10 3 1.129 x 10 3 386.08 16 2.681 1.152 1 8.33 x 10 -2 

lb-ft-s 2 1.355 x 10 7 7.41 x 10 4 1.38 x 10 4 1.35 x 10 4 4.63 x 10 3 192 32.17 13.825 12 1 


Angular Velocity 

A B deg/s rad/s rpm rps 

deg/s 1 1.75 x 10 -2 .167 2.78 x 10 -3 

rad/s 57.3 1 9.55 .159 

rpm 6 .105 1 1.67 x 10 -2 

rps 360 6.28 60 1 

Linear Velocity 

A 

B 

in/min ft/min in/sec ft/sec mm/sec m/sec 

in/min 1 .0833 .0167 1.39 x 10 -3 0.42 4.2 x 10 -4 

ft/min 12 1 .2 .0167 5.08 5.08 x 10 -3 

in/sec 60 5 1 .083 25.4 .0254 

ft/sec 720 60 12 1 304.8 .3048 

cm/sec 23.62 1.97 .3937 .0328 10 0.01 

m 2362.2 196.9 39.37 3.281 1000 1 

Abbreviated Terms 

C = 

cm = 

F = 

ft = 

g = 

gm = 

gm(f) = 

Celsius 

centimeter 

Fahrenheit 

foot 

gravity 

gram 

gram force 

hp = 

in = 

kg = 

kg(f) = 

kw = 

lb(f) = 

lb(m) = 

horse power 

inch 

kilogram 

kilogram force 

Kilowatt 

pound force 

pound mass 

min = 

mm = 

m = 

N = 

oz(f) = 

oz(m) = 

rad = 

minute 

millimeter 

meter 

Newton 

ounce force 

ounce mass 

radians 

rpm = revs per minute 

rps = revs per second 

s = seconds 

141


SELECTING A MOTOR/DRIVE TECHNOLOGY 

BASIC SELECTION CRITERIA 

ADVANTAGES OF A: 

• Brushless Servo System 

▲ Extremely smooth and quiet operation 

▲ Good for high torques [up to 45 in-lbs. (5.08 N-m) continuous, 

140 in-lbs. (15.82 N-m) peak] 

▲ Good for high speeds, up to 6,000 RPM 

▲ High resolution, 4,000 counts per revolution 

▲ Provide torque control 



▲ No moving contacts 

• Brushed DC System 

▲ Low to medium cost 

▲ Smooth and quiet operation 

▲ Good for speeds generally less than 2500 rpm 

▲ Good for torques up to 32 in-lbs. (3.62 N-m) continuous, 48 inlbs. 

(5.42 N-m) peak 

▲ Good for resolutions of 1,000 counts per revolution 

• Microstepping System 

▲ Lowest cost for precise positioning 

▲ Highest resolution [up to 50,800 steps- rev] without feedback 

device 

▲ Good for speeds less than 2,000 rpm 

▲ Good for torque requirements less than 35 in-lbs. (3.95 N-m) 

▲ Smoothness better than full or half step, but not as good as 

servos 



▲ No moving contacts 

142

BASIC SIZING EQUATIONS 

NOTE: USE TOL-O-MOTION SIZING & SELECTION SOFTWARE AND AVOID THE NEED FOR THESE EQUATIONS 

Screw-Drive Torque: Required By Motor: 

= T ACC + T FRICTION + T PRELOAD + T GRAVITY + T EXT. 

ω J 

T LOAD 

( 

m 

) ( ACC = 

+ J m 

) LS + J RD + J 

386 

MOTOR 

e e′ e′ 

T TOTAL 

(oz.-in.) 

(oz.-in.) 


J LOAD 

(reflected) 

J LS 

(reflected) 

J MOTOR 

J RD 

(reflected) 

ω 

Continues 

W 

= LOAD 

+ W OTHER 

( 

16 oz. 

) ( 

1 

) 

(2πp) 2 

lb. m 2 (oz.-in. 2 ) 

= 

2πpV M 

(rad/sec) 

Lead Screw Inertia vs. Length 

(for 1/4", 3/8", 1/2", 5/8" and 3/4" Dia. Screws) 

Screw Dia. Inertia 

= 

1/4" 0.0017 oz•in 2 per inch of screw 

1 

3/8" 0.0087 oz•in x 

per inch of screw 

1/2" 0.0275 oz•in m 2 

per inch of screw 

(oz.-in. 2 ) 



NOTE: Be sure to use TOTAL screw length, 

including dead length. 

= 

See Inertia in Motor Section 

(This will be an iterative process since the actual motor torque is unknown at (oz.-in. 2 ) 

this point) 

= See Inertia for Reduction Device 

(oz.-in. 2 ) 

T a 

( ) 

143


Screw Drive Torque (cont.): 

T FRICTION = 

F T 

2πpe 

( 

16 oz. 

) 

lb 

( 

1 

) 

me′ 

(oz.-in.) 

F T = See Friction Table in Actuator Sections 

OR 

µ(W LOAD 

+ W OTHER 

) 

(lbs.) 

T PRELOAD 

= 

See Preload Torque in 

Actuator Sections 

( 

1 

) x 

me′ 

(oz.-in.) 

T GRAVITY = 

(W LOAD 

+ W OTHER 

) sin ø 

2πpe 

( 

16 oz. 

) 

lb 

( 

1 

) 

me′ 

(oz.-in.) 

= 

F EXT. 

2πpe 

( 

16 oz. 

) 

lb 

( 

1 

) 

me′ 

T EXT. 

- + - 

(oz.-in.) 

Screw-Drive Thrust: Delivered by Nut 

lb. 

Thrust = 2πpe(e′m) 

( ) 

16 oz. 

J REFL 

Screw-Reflected Inertia: 

J LS ( ) 

m 

ω 

T TOTAL + J RD 

J MOTOR 

T 

{ [ PRELOAD 

e′ ] 

386 

} 

= J + + (oz.-in. 2 LOAD 

J LS 

J RD 

) 

(lbs.) 

144

Belt-Drive Torque: 

T ACC = 

T TOTAL = T ACC + T FRICTION + T PRELOAD + T GRAVITY + T EXT. (oz.-in.) 

ω 

386 

J LOAD 

e 

( 

m 

) 

e′ 

( ) 

+ J 

m 

WHEELS + 

e′ 

J RD 

+ 

J MOTOR 

(oz.-in.) 


J LOAD 

(reflected) 

= [ W LOAD + + W OTHER] r2 

W BELT 

( 

16 oz. 

) ( 

1 

) 

lb. 

m 2 

(oz.-in. 2 ) 

W BELT 

= 

See Belt Weight in Actuator Section 

(lbs.) 

J WHEELS 

(reflected) 

= 

See Drive & Idler Wheel Inertia 

in Actuator Section 

( 

1 

) x 

m 2 

(oz.-in. 2 ) 

J MOTOR 

= 

See Inertia in Motor Section 

(This will be an iterative process since the actual motor torque 

is unknown at this point) 

(oz.-in. 2 ) 

J RD 

(reflected) 

= 

See Inertia for Reduction Device 

(oz.-in. 2 ) 

ω 

= 

V M 

r x T a 

(rad/sec) 

Continues 

145


Belt-Drive Torque (cont.): 

T FRICTION = 

F T 

e 

r 

( 

16 oz. 

) 

lb. 

( 

1 

) 

me′ 

(oz.-in.) 

F T = See Friction Table in Actuator Sections 

OR 

µ(W LOAD 

+ W OTHER 

) 

(lbs.) 

T PRELOAD 

= 

See Preload Torque in 

Actuator Sections 

( 

1 

) x 

me′ 

(oz.-in.) 

T GRAVITY = 

(W LOAD 

+ + W OTHER 

) r sin ø 

e 

( 

16 oz. 

) 

lb. 

( 

1 

) 

me′ 

(oz.-in.) 

= 

F EXT. 

r 

e 

( 

16 oz. 

) 

lb. 

( 

1 

) 

me′ 

T EXT. 

W BELT 

J WHEELS 

J WHEELS 

(oz.-in.) 

Belt-Drive Thrust: 

Thrust = 

J REFL 

Belt Reflected Inertia: 

lb. 

( ){ [ ( ) 

] } (lbs.) 

e 

m 

ω 

(e′m) T - - - J MOTOR - 

r TOTAL 

J RD 

TPRELOAD 

16 oz. 

e′ 

386 

= J + + (oz.-in. 2 LOAD 

J RD 

) 

146

Symbols: 

e = lead screw or belt 

efficiency 

e′ = reduction efficiency 

F T = total friction force (lbs.) 

F EXT. = force to do external work (lbs.) 

J LOAD = load inertia (oz.-in. 2 ) 

J LS = lead screw inertia (oz.-in. 2 ) 

J MOTOR = motor inertia (oz.-in. 2 ) 

J RD = reduction device inertia (oz.-in. 2 ) 

J WHEELS = bolt drive & idler wheel inertia (oz.-in. 2 ) 

Ø = angle of load from horizontal (degrees) 

input motor rpm 

m = reduction ratio = = 

output screw shaft rpm 

p = pitch of screw (rev./in.) 

r = radius of belt drive wheel (in.) 

t a = acceleration time (sec.) 

T ACC = required torque to accelerate the load (oz.-in.) 

T BREAKAWAY = breakaway torque (oz.-in.) 

T EXT. = required torque to overcome external force (oz.-in.) 

T FRICTION = required torque to overcome friction (oz.-in.) 

T GRAVITY = required torque to overcome gravity (oz.-in.) 

T MOTOR = motor output torque at desired speed (oz.-in.) 

T PRELOAD = torque required to overcome loading of carrier 

bearings and tension on screw or belt 

T TOTAL = required torque to move the load (oz.-in.) 

µ = coefficient of static friction linear bearing system 

V M = maximum linear velocity (in./sec.) 

ω = angular velocity (rad./sec.) 

W OTHER = weight of carriage or weight of top axis (lbs.) 

W LOAD = weight of load (lbs.) 

SCREW EFFICIENCY (e) 

FORM Single Nut A/L Nut* 

Acme 0.60 0.50 

Ball 0.90 0.85 

*A is Antibacklash Acme, L is Low Backlash Ball 


147


SIZING AND SELECTION LIMITING FACTORS 

Torque Margin 

The following torque margins are recommended: 

Stepper = 2.0 

Brushless Servo = 1.15 

Brushed DC Servo = 1.15 

Inertia Match 

For best efficiency and dynamic performance: 

1≤ 

J REF 

J MOTOR 

≤10 


Critical speed for a given length of a given diameter screw in a 

given bearing system is that rotational speed at which the screw 

will have a natural frequency of oscillation about its own axis. 

Curves of critical speed versus length are provided for each screw 

diameter in the screw drive actuator section of this catalog. 

Screw/Nut Thrust Capacity 

Screw nut thrust capacity is the axial load which the screw and nut 

can deliver to the carrier. This force is limited by the interaction of 

the screw and nut threads for a solid nut and by the rolling 

ball/thread system of the ball screw/nut. In the Tol-O-Matic actuator 

design, all axial load is supported by the screw in tension 

against the thrust bearings. 

For solid nut actuators, maximum thrust and speed ratings are 

shown on the critical speed charts. Because of thermal considerations, 

the axial thrust to be provided by a solid nut at any operating 

speed must be limited such that: 

Thrust 

Speed 

X ≤ 0.1 

Max. Thrust Rating Max. Speed Rating 

Belt Rating 

For belt actuators, the required thrust must be less than the belt rating 

at the operating speed. These limits are shown in the belt actuator 

section of this catalog. 

Backlash 

Defined as the linear distance which is lost in positioning the nut 

when the screw direction of rotation changes. Backlash is directly 

related to the closeness of fit between the nut and screw. 

SOLID 

BALL 

NUT 

Anti- 

Low 

Single 

Single 

Backlash 

Backlash 

Backlash (in.) 0.007 0.003 0.015 0.002 

Backlash (mm) 0.18 0.08 0.25 0.05 

Designation SN SNA BN BNL 

RMS Torque 

The RMS torque must be less than the motor’s continuous torque 

rating. 

SPEED 

t 1 

t 2 

t 3 

t 4 

t 5 

Torques are: T1,T2, T3, T4, T5 

RMS Torque = 

TIME 

+ + + + 

+ + + + 

Higher ratios can be used if the duty cycle is modest. Consult the 

factory for guidance. 

For ball screw/nut actuators, the thrust ratings shown on the critical 

speed charts represent the thrust at which a screw/nut life of 10 6 

inches (25 x 10 6 millimeters) can be expected. For other loads, life is 

given by: 

( ) 

10 

Rated Thrust 

3 

Life = X 10 6 inches 

Nut Load Thrust 

148

MOTION PROFILE EQUATIONS 

Triangle Move Profile 

VELOCITY (in./sec.) 

V max 

V avg 

t a 

T (time in sec.) 

X (distance in in.) 

X 

V max 

= 2 V avg 

= 2 

T 

X 

t a 

= t d 

= 

T 

V max 

A = D = = 

T 

4X 

T 2 

t d 

Trapezoidal Move Profile 

V max 

VELOCITY (in./sec.) 

Assume: 

t a 

= t c 

= t d 

= 

Then: 

V max 

= 

t a 

T 

3 

1.5 X 

T 

A = D = 4.5 X 

T 2 

t c 

T (time in sec.) 

X (distance in in.) 

t d 


T = total move time (sec.) 

X = total move distance (in.) 

A = acceleration rate (in./sec. 2 ) 

D = deceleration rate (in./sec. 2 ) 

t a = acceleration time (sec.) 

t d = deceleration time (sec.) 

t c = constant velocity time (sec.) 

V avg = average velocity (in./sec.) 

V max = maximum velocity (in./sec.) 

149


APPLICATION DATA 

Distributor 

Name 

Distributor Name 

Date 

Phone: 

Time 

Define Application 

Stroke Length 

MOUNTING ORIENTATION / LOAD ORIENTATION 

■ Horizontal Up ■ Horizontal Down ■ Side ■ Vertical ■ Other 

FORCE LOAD 

MOVE FROM MOTOR 

MOVE TO MOTOR 

(lbs or kgs) 

(lbs or kgs) 

■ To Motor ■ From Motor ■ To Motor ■ From Motor 

MOVE FROM MOTOR 

Fax: 

Horizontal & Side Mounting 

Dist X 

Wz 

CENTER OF GRAVITY 

Dist Z 

CARRIER 

Dist Y 

ACTUATOR 

FRONT VIEW 

WEIGHT LOAD AND CENTER OF GRAVITY 

SIDE 

VIEW 

MOVE TO MOTOR 

Dist X (lbs or kgs) Dist X (lbs or kgs) 

Dist Y (lbs or kgs) Dist Y (lbs or kgs) 

Dist Z (lbs or kgs) Dist Z (lbs or kgs) 

Customer 

Name 

Company Name 

Address 

City State Zip 

Date 

Phone: 

Wx 

CENTER 

OF GRAVITY 

Dist X 

Dist Z 

Angle α 

Dist Y 

CARRIER 

ACTUATOR 

Time 

FORCE LOAD 

UP MOVE (lbs or kgs) ■ Up ■ Down 

DOWN MOVE (lbs or kgs) ■ Up ■ Down 

WEIGHT LOAD AND CENTER OF GRAVITY 

UP MOVE (lbs or kgs) 

Dist X 

Dist Y 

Dist Z 

Custom Mounting 

Fax: 

Angle β 

Title 

Vertical Mounting 

(Use Horizontal and Single Mounting chart for force and load weight data) 

Z 

W 

X 

β 

FRONT VIEW 

Z 

W 

DOWN MOVE (lbs or kgs) 

Dist X 

Dist Y 

Dist Z 

Y 

SIDE VIEW 

α 

Precision 

Repeatability 

Absolute Accuracy 

Resolution 

HOLD POSITION 

■ After Move 

in or mm 

in or mm 

in or mm 

■ During Power Loss 

Position Control 

POSITION CONTROL 

■ Manual Jog 

■ External Control Signal 

■ Analog Position 

■ Analog Velocity 

■ Analog Torque 

■ Digital (Step & Direction) 

■ via Position Sensors 

■ Programmable 

Duty Cycle 

1. __________(%) 

ON Time 

Total Cycle Time 

Based on worst case 10 minute cycle 

2. Max. continuous ON Time 

sec 

ON Time = Time in Motion (of motor) 

Life Required 

1. Number of Operating Cycles 

(Complete Extend / Retract Motion) 

per minute 

per hour 

per day 

per week 

Min. Maintenance Interval 

FAX TO TOL-O-MATIC, INC. 612-478-8080 

150

Axes of Motion 

■ Single 

■ Multiple # 

■ Synchronized # 

Feedback Required 

Incremental Feedback ■ Yes ■ No 

Move Profile 

MOTION PROFILE 

Move Distance 

Dwell Time After Move 

in or mm 

Motion Profile 

Graph your most demanding cycle, include accel/decel, velocity and dwell times. You may also want to 

indicate load variations and I/O changes during the cycle. Label axes with proper scale and units. 

+ 

Speed( ) 


METHOD - MAX SPEED 

Max. Speed 

■ Trapezoidal 

■ Constant Speed Distance 

METHOD - MOVE TIME 

Max. Speed 

in/sec or mm/sec 

Move Time 

sec 

Accel. /Decel. Time 

sec 

Input Functions 

Output Functions 

- 

Actuator 

STYLE 

■ SCREW-DRIVE 

■ B3S ■ M3S ■ SLS ■ MLS 

■ BCS ■ MCS 

■ BELT-DRIVE 

■ B3B ■ M3B ■ BCB ■ MCB 

SERIES 

■ 10 ■ 15 ■ 20 

SCREW TYPE 

■ ACME ■ Ball 

■ Single ■ Low-Backlash 

■ Anti-Backlash 

CARRIER 

■ Single ■ Dual _________ in or mm 

(Center to Center Distance) 

MOTOR MOUNTING ORIENTATION 

■ SCREW-DRIVE 

■ In-Line ■ Reverse Parallel 

■ BELT-DRIVE 

■ In-Line ■ Reduction 

Operating Environment 

Time or Distance ( ) 

Motor 

TYPE 

■ Brushless Servo 

■ Stepper 

■ Brushed DC 

■ 110 VAC 

■ 230 VAC 

Interface 

OPERATOR METHOD 

■ PIT Panel Control 

■ JS Joystick 

■ SIT Hand-held Programmer 

■ STAND ALONE 

HOST: ■ Computer 

■ PLC 

■ Other: 

FAX TO TOL-O-MATIC, INC. 612-478-8080 

151


TERMS/CONDITIONS OF SALE 

1. ORDER OF ACCEPTANCE. All orders or services are subject to acceptance in Minnesota by 

the written approval of an authorized official of Tol-O-Matic, Incorporated. Any such 

order shall be subject to these Terms and Conditions of Sale, and acceptance shall be 

conditioned on Purchaser’s assent to such conditions. Purchaser’s assent shall be 

deemed given unless Purchaser shall expressly notify Tol-O-Matic, Incorporated in writing 

to the contrary within five (5) days after receipt of acknowledgment to confirmation 

of an order. 

2. CANCELLATION AND CHANGES. No order accepted by Tol-O-Matic, Incorporated may be 

modified in any manner by Purchaser unless agreed to in writing, by an authorized official 

of Tol-O-Matic, Incorporated. Order cancellations, including reductions to order 

quantities, and changes shall be governed by the following: 

a. Any standard product order scheduled for shipment within ten (10) working days of your 

request to cancel or modify will be shipped as previously acknowledged and you agree 

to accept shipment and payment responsibility, in full, at the price agreed upon. 

b. “Customer Special” orders scheduled for shipment within twenty (20) working days of 

your request to cancel or modify will be shipped as previously acknowledged and you 

agree to accept shipment and payment responsibility, in full, at the price agreed upon. 

9. SHIPPING SCHEDULES. All quoted shipping schedules are approximate and will depend 

upon prompt receipt from Purchaser of confirming copy of Purchase Order. Dimensional 

drawings and specifications submitted by Tol-O-Matic, Incorporated to Purchaser for 

approval must be returned to Tol-O-Matic, Incorporated within 10 working days, with 

approval granted, and any exceptions noted, in order to avoid delay in manufacturing 

schedules. 

Orders which include penalty clauses for failure to meet shipping schedules will not be 

acceptable, except in those cases specifically approved in writing by the General 

Manager of Tol-O-Matic, Incorporated. 

Tol-O-Matic, Incorporated shall not be liable for damage as a result of any delay due to 

any cause beyond Tol-O-Matic, Incorporated s reasonable control, including, without limitation, 

an Act of Nature; act of Purchaser; embargo, or other government act, regulation 

or request; fire; accident; strike; slow down; war; riot; flood; delay in transportation; and 

inability to obtain necessary labor, materials or manufacturing facilities. In the event of 

any such delay, the date of delivery shall be extended for a period equal to the time loss 

by reason of the delay. The acceptance of the product when delivered shall constitute a 

waiver of all claims for damages caused by any such delays. 

c. All work in connection with “Customer Special” orders, not covered under Paragraph B, 

will be stopped immediately upon notification, and you agree to re-imburse Tol-O-Matic, 

Incorporated for all work-in-process and any materials or supplies used, or for which commitments 

have been made by us in connection therewith. 

3. QUOTATIONS AND PRICES. Written quotations automatically expire 30 calendar days 

from the date issued unless terminated sooner by written notice. (Verbal quotations 

expire, unless accepted in writing, the same day.) 

All published prices and discounts are subject to change without notice. In the event of 

a net price change, the price of product(s) on order will be the price in effect on the date 

of order acknowledgment Any addition to an outstanding order will be accepted at 

prices in effect when the addition is made. 

4. MINIMUM BILLING. Orders amounting to less than $35.00 net will be billed at $35.00 

5. TAXES. Any Manufacturer s Tax, Retailers Occupation Tax, Use Tax, Sales Tax, Excise Tax, 

Duty, Customer, Inspection or Testing Fee, or any other tax, fee or charge of any nature 

whatsoever, imposed by any government authority, on or measured by any transactions 

between Tol-O-Matic, Incorporated and Purchaser shall b paid by the Purchaser in addition 

to the prices quoted or involved. In the event Tol-O-Matic, Incorporated shall be 

required to pay any such tax, fee or charge, Purchaser shall re-imburse therefore. 

6. TERMS OF PAYMENT. Net invoice amount is due within 30 days from date of invoice subject 

to credit approval. A11Ú2% per month service charge shall apply to all invoices in 

excess of 30 days. All clerical errors are subject to correction. All invoices in excess of 60 

days will subject that account to an immediate shipping hold. 

7. F.0.B. POINT. All sales are F.0.B. Hamel, Minnesota, unless quoted otherwise. 

8. DELIVERY. Delivery of product(s) by Tol-O-Matic, Incorporated to a carrier shall constitute 

delivery to Purchaser, and regardless of freight payment, title and all risk or loss or damage 

In transit shall pass to Purchaser at that time. 

Should shipment be held beyond scheduled date, upon request of Purchaser, product 

will be billed and Purchaser agrees to accept any charges for warehousing, trucking and 

other expenses as may be incident to such delay. 

Great care is taken by Tol-O-Matic, Incorporated in crating its product. Tol-O-Matic, 

Incorporated cannot be held responsible for breakage after having received “In Good 

Order” receipts from the transporting carrier. All claims for loss and damage must be 

made by Purchaser to the carrier within 14 days from receipt of goods. Tol-O-Matic, 

Incorporated will assist insofar as practical in securing satisfactory adjustment of such 

claims wherever possible. 

Claims for shortages or other errors must be made in writing to Tol-O-Matic, 

Incorporated and any additional expense of the method or route of shipment specified 

by Purchaser shall be borne by the Purchaser. 

10. RETURN OF PRODUCT. No product may b returned without first obtaining a Return Goods 

Authorization form and confirming memorandum from Tol-O-Matic. Incorporated. 

Product, if accepted for credit, shall be subject to a minimum service charge of 35% of 

the invoice price and all transportation charges shall be prepaid by the Purchaser; however, 

assembled products classified as “special,” such as Cable Cylinders and other products 

which have been modified or built as “Customer Specials,” are not returnable to Tol- 

O-Matic, Incorporated. 

11. WARRANTY. TOL-O-MATIC, INCORPORATED, WARRANTS PRODUCT MANUFACTURED 

BY IT TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERI- 

OD OF ONE YEAR FROM DATE OF SHIPMENT BY TOL-O-MATIC, INCORPORATED. IF 

WITHIN SUCH PERIOD ANY SUCH PRODUCT SHALL BE PROVED TO TOL-O-MATIC, 

INCORPORATED’S SATISFACTION TO BE SO DEFECTIVE, SUCH PRODUCT SHALL 

EITHER BE REPAIRED OR REPLACED AT TOL-O-MATIC’S OPTION. 

THIS WARRANTY SHALL NOT APPLY: 

a. TO PRODUCT NOT MANUFACTURED BY TOL-O-MATIC, INCORPORATED WITH 

RESPECT TO PRODUCT NOT MANUFACTURED BY TOL-O-MATIC, INCORPORATED. 

THE WARRANTY OBLIGATIONS OF TOL-O-MATIC, INCORPORATED SHALL IN ALL 

RESPECTS CONFORM AND BE LIMITED TO THE WARRANTY ACTUALLY EXTENDED 

TO TOL-O-MATIC, INCORPORATED BY ITS SUPPLIER. 

b. TO PRODUCT WHICH SHALL HAVE BEEN REPAIRED OR ALTERED BY PARTIES 

OTHER THAN TOL-O-MATIC, INCORPORATED SO AS, IN JUDGMENT, TO AFFECT 

THE SAME ADVERSELY, OR 

c. TO PRODUCT WHICH SHALL HAVE BEEN SUBJECT TO NEGLIGENCE, ACCIDENT, OR 

DAMAGE BY CIRCUMSTANCES BEYOND THE CONTROL OF TOL-O-MATIC, INCORPO- 

RATED OR TO IMPROPER OPERATION MAINTENANCE OR STORAGE, OR TO OTHER 

THAN NORMAL USE AND SERVICE. 

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER 

EXPRESS AND IMPLIED WARRANTIES WHATSOEVER, INCLUDING BUT NOT LIMIT- 

ED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC- 

ULAR PURPOSE, TOL-O-MATIC, INCORPORATED SHALL NOT BE SUBJECT TO ANY 

OTHER OBLIGATIONS OR LIABILITIES WHATSOEVER WITH RESPECT TO PRODUCT 

MANUFACTURED OR SUPPLIED BY TOL-O-MATIC, INCORPORATED OR SERVICE 

RENDERED BY IT. 

12. CONSEQUENTIAL DAMAGE. Tol-O-Matic, Incorporated, shall not, under any circumstances 

be liable for consequential damages. 

13. SERVICE CHARGES. Should the Purchaser request the service of any erector, demonstrator 

or service man (except as specifically provided for and included in the price of the product) 

such service will be rendered at the rate outlined in the schedule of field service 

charges in effect at the date of request. 

152

TOL-O-MOTION 

SIZING AND SELECTION SOFTWARE 

AND CAD LIBRARY SUPPORT 

Combine Tol-O-Matic’s NEW sizing and selection software with our FREE CAD Library packages and 

you will get state-of-the-art software packages to work with existing CAD programs and design systems. 

Used in conjunction with Tol-O-Matic product catalogs, you now can have all the important 

product information necessary to easily turn design into reality. 

NOW AVAILABLE ON CD-ROM! 

Tol-O-Matic’s new CD-ROM is now available and contains: the new Tol-O-Motion Sizing and Selection 

Software along with an overview on how to use it, All current CAD Library files in both .dwg and 

.dxf formats, product overviews of all Tol-O-Matic Axidyne and pneumatic product offerings, PDF files 

of all Tol-O-Matic’s current product catalogs PLUS a virtual tour of Tol-O-Matic’s facility and more! 

9900-9073: Tol-O-Matic CDROM 

9900-3034: Product CAD in .dxf file format (2 disks) 

9900-3035: Product CAD in .dwg file format (2 disks) 

9900-3020-1: Adapter Plate CAD in .dxf file format (1 disk) 

9900-3020-2: Adapter Plate CAD in .dwg file format (1 disk) 

For your free disks or CDROM, call your local Tol-O-Matic distributor or the factory at: 

1-800-328-2174 

This and all Tol-O-Matic catalogs are printed on recycled paper 

(50% recycled fiber, 10% post-consumer waste content). 

Located in west suburban Minneapolis, Minnesota, Tol-O-Matic 

headquarters (a 100,000 sq. ft. state-of-the-art facility) is 

designed for improved communication and manufacturing 

techniques to meet customer needs today and well into the 

future. 

Printed in the U.S.A. 12/97 • 20M • OGI

® 

TOL-O-MATIC E X C E L L E N C E I N M O T I O N ® 

1 

4 

5 

3 

6 

2 

Tol-O-Matic makes products for anything that moves! 

1. AXIDYNE ELECTRIC 

LINEAR MOTION 

PRODUCTS 

• Brushless Servo Systems 

• Stepper Systems 

• Brushed Dc Systems 

• Screw-drive Actuators 

• Belt-drive Actuators 

CAT. NO. 3600-4077 

2. RODLESS SLIDES 

• Linear Slides 

CAT. NO. 0600-0001 

• Magnetically Coupled 

Slides 

CAT. NO. 2400-4000 

3. GRIPPERS & ROTARY 

ACTUATORS 

• Grippers and Rack-and- 

Pinion Actuators 

CAT. NO. 1900-4000 

• Vane Rotary Actuators 

CAT. NO. 1800-0006 

4. POWER TRANSMISSION 

• Caliper Disc Brakes 

CAT. NO. 0700-4000 

• ADAM Disc-plate and Disc 

Cone Clutches 

CAT. NO. 1200-0018 

• Float-A-Shaft Gear Drives 

CAT. NO. 0100-0210 

5. ROD CYLINDER SLIDES 

• H-Block 

• Power-Block 

• Power-Block2 

• Channel-Block 

• U-Block 

Full Line CAT. NO. 5109-4008 

6. RODLESS CYLINDERS 

• Magnetically Coupled 

Cylinders 

CAT. NO. 2400-4000 

• Cable Cylinders 

CAT. NO. 1001-0219 

• Band Cylinders® 

BC2 Series 

CAT. NO. 0510-4000 

BC3 Series 

CAT. NO. 3400-4000 

BC4 Series 

CAT NO. 6900-4000 

To order any of these FREE catalogs, call your Tol-O-Matic distributor or the factory at 1-800-328-2174 

3800 County Road 116 ¥ Hamel, MN 55340, U.S.A. ¥ Phone: (612) 478-8000 ¥ Fax: (612) 478-8080 ¥ Toll-Free: 1-800-328-2174 http://www.Tolomatic.com ¥ Email: help@Tolomatic.com

Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

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