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2354235 11/2008<br />

Soft start - soft stop unit<br />

SH31<br />

User manual<br />

09/2010<br />

BLEMO ® Frequenzumrichter<br />

Siemensstraße 4<br />

D-63110 Rodgau – Dudenhofen<br />

Germany<br />

Tel.: ++49 / 6106 / 82 95-0<br />

Fax: ++49 / 6106 / 82 95-20<br />

Internet: www.blemo.com<br />

E-Mail: info@blemo.com


Content<br />

Important Information __________________________________________________________________________________________ 4<br />

Before you begin______________________________________________________________________________________________ 5<br />

Documentation structure________________________________________________________________________________________ 6<br />

Steps for setting up the soft starter ___________________________________________________________________ 7<br />

Receiving and handling ________________________________________________________________________________________ 8<br />

Selection ___________________________________________________________________________________________________ 10<br />

Dimensions and weights_______________________________________________________________________________________ 14<br />

Mounting ___________________________________________________________________________________________________ 17<br />

Mounting - Fan option_________________________________________________________________________________________ 20<br />

Thermal protection ___________________________________________________________________________________________ 22<br />

Wiring _____________________________________________________________________________________________________ 26<br />

Wiring - power terminals_______________________________________________________________________________________ 32<br />

Wiring - control terminals ______________________________________________________________________________________ 35<br />

Wiring - in line connection - application diagram ____________________________________________________________________ 38<br />

Display terminal _____________________________________________________________________________________________ 42<br />

Remote keypad display - option _________________________________________________________________________________ 44<br />

Programming _______________________________________________________________________________________________ 45<br />

List of parameters____________________________________________________________________________________________ 48<br />

Parameter settings ___________________________________________________________________________________________ 49<br />

Configuration menu (ConF) ____________________________________________________________________________________ 50<br />

Settings menu (SEt) __________________________________________________________________________________________ 51<br />

Advanced adjustments menu (AdJ) ______________________________________________________________________________ 53<br />

Advanced settings menu (SEt2) _________________________________________________________________________________ 55<br />

Advanced protections menu (PrO) _______________________________________________________________________________ 56<br />

Advanced IO menu (IO) _______________________________________________________________________________________ 60<br />

Advanced communication menu (COP) ___________________________________________________________________________ 62<br />

Advanced monitoring menu (SUP) _______________________________________________________________________________ 63<br />

Utility menu (UtIL)____________________________________________________________________________________________ 64<br />

Command channel ___________________________________________________________________________________________ 65<br />

Modbus Function ____________________________________________________________________________________________ 68<br />

Connection to RS485 bus______________________________________________________________________________________ 73<br />

Maintenance ________________________________________________________________________________________________ 74<br />

Diagnostics / Troubleshooting __________________________________________________________________________________ 75<br />

Parameter Index and Modbus addresses__________________________________________________________________________ 77<br />

Annex 1: UL508 schematics____________________________________________________________________________________ 82<br />

Annex 2: Short-circuit rating and branch circuit protection _____________________________________________________________ 84<br />

3


AlImportant Information<br />

NOTICE<br />

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain<br />

it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call<br />

attention to information that clarifies or simplifies a procedure.<br />

PLEASE NOTE<br />

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by<br />

BLEMO for any consequences arising out of the use of this product.<br />

© 2010 BLEMO All Rights Reserved. Before you begin:<br />

Read and understand these instructions before performing any procedure with this soft starter.<br />

4<br />

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in<br />

personal injury if the instructions are not followed.<br />

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow<br />

this symbol to avoid possible injury or death.<br />

<strong>DANGER</strong><br />

<strong>DANGER</strong> indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.<br />

WARNING<br />

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or<br />

equipment damage.<br />

CAUTION<br />

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment<br />

damage.<br />

CAUTION<br />

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,<br />

can result in equipment damage.<br />

<strong>DANGER</strong>


HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

• Read and understand this manual before installing or operating the SH31. Installation, adjustment, repair, and maintenance must be<br />

performed by qualified personnel.<br />

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of<br />

all equipment.<br />

• Many parts of this soft starter, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically<br />

insulated tools.<br />

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.<br />

• Before servicing the soft starter:<br />

- Disconnect all power, including external control power that may be present.<br />

- Place a “DO NOT TURN ON” label on all power disconnects.<br />

- Lock all power disconnects in the open position.<br />

• Install and close all covers before applying power or starting and stopping the soft starter.<br />

Failure to follow these instructions will result in death or serious injury.<br />

UNINTENDED EQUIPMENT OPERATION<br />

<strong>DANGER</strong><br />

• Read and understand this manual before installing or operating the SH31.<br />

• Any changes made to the parameter settings must be performed by qualified personnel.<br />

Failure to follow these instructions will result in death or serious injury.<br />

DAMAGED SOFT STARTER EQUIPMENT<br />

WARNING<br />

Do not operate or install any soft starter or soft starter accessory that appears damaged.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.<br />

LOSS OF CONTROL<br />

WARNING<br />

• The designer of any control scheme must<br />

- consider the potential failure modes of control paths and, for certain critical control functions,<br />

- provide a means to achieve a safe state during and after a path failure.<br />

Examples of critical control functions are emergency stop and overtravel stop.<br />

• Separate or redundant control paths must be provided for critical control functions.<br />

• System control paths may include communication links. Consideration must be given to the implications of unanticipated<br />

transmission delays or failures of the link. (1)<br />

• Each implementation of an SH31 soft starter must be individually and thoroughly tested for proper operation before being placed into<br />

service.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.<br />

(1)For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance<br />

of Solid State Control”.<br />

5


Documentation structure<br />

The following SH31 technical documents are available on the BLEMO website (www.blemo.com).<br />

User manual<br />

This manual describes how to install, commission, operate and program the soft starter.<br />

Quick Start guide<br />

This document is delivered with the soft starter, and you can download it on www.blemo.com.<br />

6


Steps for setting up the soft starter (also refer to Quick Start guide)<br />

Steps 1 to 4 are<br />

performed with<br />

the power off.<br />

1. Receive and Inspect the soft starter<br />

Check that the soft starter reference on the nameplate is similar to the purchase order.<br />

Remove the SH31 from packaging and check that it has not been damaged<br />

2. Check the line voltage compatibility<br />

Check that the line voltage, and control voltage are compatible with the soft<br />

starter (pages 11 to 13).<br />

3. Mount the soft starter vertically<br />

Mount the soft starter in accordance with the instructions in this<br />

document (page 17).<br />

4. Wire the soft starter (page 29)<br />

Connect the motor, ensuring that its connections correspond to<br />

the voltage.<br />

Connect the line supply, after making sure that the power is off.<br />

Check and Connect the control supply on CL1-CL2<br />

5. Configure the soft starter<br />

(page 45)<br />

Power on control, and do not give a start command.<br />

Adjust UIn line voltage.<br />

AdjustIn motor rated current.<br />

6. Start<br />

7


Receiving and handling<br />

Introduction<br />

The SH31 offers acceleration and deceleration control of standard three-phase asynchronous induction (squirrel cage) motors. The SH31<br />

controls the motor performance based on the motor torque rather than simple voltage or current based control. Advanced control algorithms<br />

are incorporated to help smooth rotation throughout the starting ramp and reducing mechanical instability at the end of starting.<br />

A digital keypad display is provided for soft starter setup and motor performance display.<br />

The SH31 is available in 15 current ratings from 17 to 590 A. SH31 are rated for use from 208 to 600 V motors, and are self-adjusting for<br />

a 50 or 60 Hz supply frequency.<br />

This user manual covers the technical characteristics, specifications, installation, wiring, programming, and troubleshooting of SH31.<br />

Terminology<br />

Some of the terms and acronyms used in this manual are defined in the table below:<br />

Receiving and Preliminary Inspection<br />

Before installing the SH31 soft starter, read this manual and follow all precautions.<br />

Before removing the SH31 soft starter from its packing material, verify that the packing carton is not damaged from shipping. Damage to<br />

the packing carton usually indicates improper handling. If any damage is found, notify the carrier and your BLEMO representative.<br />

After removing the SH31 soft starter from its packaging, inspect it for damage. If any shipping damage is found, notify the carrier and your<br />

sales representative. Verify that the SH31 soft starter nameplate and label conform to the packing slip and corresponding purchase order.<br />

Storing and Shipping<br />

If the SH31 soft starter is not being immediately installed, store it in a clean, dry area where the ambient temperature is between -25° C and<br />

+70°C (-13°F and +158°F).<br />

If the SH31 soft starter must be shipped to another location, use the original shipping material and carton to help protect it.<br />

8<br />

Term Definition<br />

Soft starter FLA<br />

Motor FLA<br />

Soft starter Full Load Amps<br />

This value is on the soft starter nameplate IcL.<br />

IcL: Soft starter rated current<br />

Motor Full Load Amps<br />

This value is on the motor nameplate.<br />

The current rating of an induction motor at rated speed and load.<br />

Soft starter in line connection: In = rated current of the motor FLA.<br />

Soft starter inside delta connection: In = rated current of the motor FLA / 3.<br />

OCPD Overcurrent protective device.<br />

DAMAGED SOFT STARTER EQUIPMENT<br />

Do not operate or install any soft starter that appears damaged.<br />

WARNING<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.


Receiving and handling<br />

Handling the soft starter<br />

Hoisting the SH31<br />

The SH31 range comprises 5 frame sizes, with various weights and dimensions.<br />

Small soft starters can be removed from their packaging and installed without a handling device. A handling device must be used from<br />

SH31-110/4; for this reason they are supplied with lifting holes.<br />

HANDLING AND LIFTING HAZARD<br />

Package content<br />

• Soft starter<br />

• Quick Install guide<br />

• Package of screws for frame sizes C, D and E<br />

• Allen key, supplied with size B products<br />

WARNING<br />

Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method as shown below.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.<br />

45°<br />

maxi<br />

Do not remove the SH31 from the carton until it is at the final installation site. Handle<br />

the soft starter carefully after removing it from the carton to avoid damage to the<br />

internal components, frame, or exterior. Once removed from the carton, the soft starter<br />

can be handled:<br />

• With a hoist. When hoisting the soft starter, attach a spreader bar to the two<br />

lifting holes on top as shown below.<br />

• In a horizontal position, with the back of the soft starter resting on a pallet.<br />

9


Selection<br />

Torque characteristic<br />

Soft starter selection<br />

S1 motor duty corresponds to starting followed by operation at constant load enabling the thermal stability to be reached.<br />

S4 motor duty corresponds to a cycle comprising starting, operation at constant load and an idle period. This cycle is characterized by a<br />

load factor.<br />

The SH31 must be selected depending on the type of application ("standard" or "severe") and the nominal power of the motor. "Standard"<br />

or "severe" applications define the limiting values of the current and the cycle for motor duties S1 and S4. These duties are described in the<br />

IEC 60034-1.<br />

Standard application<br />

Example: centrifugal pump<br />

In standard application, the SH31 is designed to provide:<br />

• in S1 duty: starting at 3.5 In for 40 seconds from a cold state.<br />

• in S4 duty: a load factor of 90% and n starts per hour (see table below), with 3.5 In for 20 seconds or an equivalent thermal cycle.<br />

In this case, the motor thermal protection must conform to protection class 10.<br />

:<br />

Framesize In S4 duty, number of<br />

starts (1) per hour<br />

Standard With fan<br />

A 6 10<br />

B 6 10<br />

C 4 10<br />

D NA 4<br />

E NA 4<br />

(1) Note : in case of both soft starts and soft stops, the number of starts has to be divided by 2.<br />

Severe application<br />

The SH31 rating is limited to 3.5 IcL, see table page 19.IcL is the nominal current of the SH31. If the application requires a higher rated<br />

starting current (> 3.5 IcL), the soft starter must be oversized. See soft starter selection table, page 11.<br />

Soft starter sizing according to thermal protection class<br />

Starting current Protection class<br />

Class 10 Class 20 Class 30<br />

y 3.5In<br />

Nominal* Nominal + 1** Nominal + 2***<br />

max starting time 16 s<br />

32 s<br />

48 s<br />

* Nominal = nominal size of the soft starter according to the nominal motor current (Motor FLA).<br />

** Nominal + 1 = oversize the soft starter by one rating compared to the nominal motor current (Motor FLA).<br />

*** Nominal + 2 = oversize the soft starter by 2 ratings compared to the nominal motor current (Motor FLA).<br />

10<br />

Ts and Is: Direct on line starting of an asynchronous motor.<br />

Ts1: Total torque range available with an SH31, which is dependent on the limiting<br />

current ILt, page 51.<br />

The progression of the soft starter is controlled by the motor torque within this range.<br />

Tr: Resistive torque, which must always be less than the Ts1 torque.


Selection<br />

Standard application, SH31-.../4, 230/440 V supply,<br />

soft starter in line connection<br />

Motor SH31-.../4, 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)<br />

Nominal motor power Motor nominal<br />

230 V 400 V 440 V<br />

current In<br />

(Motor FLA)<br />

kW kW kW A A<br />

The nominal motor current In must not exceed the maximum permanent current in class 10.<br />

See wiring page 30.<br />

Maximum surrounding temperature<br />

Soft starter rating IcL<br />

(Soft starter FLA)<br />

Reference<br />

4 7.5 7.5 14.8 17 SH31-7.5/4<br />

7.5 15 15 28.5 32 SH31-15.0/4<br />

11 22 22 42 47 SH31-22.0/4<br />

15 30 30 57 62 SH31-30.0/4<br />

18.5 37 37 69 75 SH31-37.0/4<br />

22 45 45 81 88 SH31-45.0/4<br />

30 55 55 100 110 SH31-55.0/4<br />

37 75 75 131 140 SH31-75.0/4<br />

45 90 90 162 170 SH31-90.0/4<br />

55 110 110 195 210 SH31-110/4<br />

75 132 132 233 250 SH31-132/4<br />

90 160 160 285 320 SH31-160/4<br />

110 220 220 388 410 SH31-200/4<br />

132 250 250 437 480 SH31-250/4<br />

160 315 355 560 590 SH31-315/4<br />

The information in the table above is based on operation at a maximum ambient temperature of 40°C (104 °F).<br />

The SH31 can be used up to an ambient temperature of 60°C (140°F) as long as the max. permanent curren t in class 10 is derated by 2.2%<br />

for each degree above 40°C (104°F).<br />

Example: SH31-15.0/4 at 50°C (122°F) derated by 10 x 2.2% = 22%, 32 A becomes 32 x (1-0.22) = 24.96 A (max. nominal motor current).<br />

11


Selection<br />

Standard application, SH31-.../4, 230/440 V supply,<br />

soft starter inside delta connection<br />

Only the SH31-.../4 can be installed inside delta connection.<br />

(1)Line current is maximum 1.5 IcL. Also, the In setting must not exceed IcL.<br />

Example: for a 400 V - 110 kW motor with a line current of 195 A, the minimum soft starter rating,IcL = 195/1.5 = 130 A.<br />

Thus select SH31-75.0/4<br />

The nominal motor current In must not exceed the max. permanent current in class 10.<br />

See wiring page 26.<br />

Maximum surrounding temperature<br />

The information in the table above is based on operation at a maximum ambient temperature of 40°C (104 °F).<br />

The SH31 can be used up to an ambient temperature of 60°C (140°F) as long as the max. permanent curren t in class 10 is derated by 2.2%<br />

for each degree above 40°C (104°F).<br />

Example: SH31-15.0/4 at 50°C (122°F) derated by 10 x 2.2% = 22%, 48 A becomes 48 x 0.78 = 37.5 A (max. nominal motor current).<br />

12<br />

RISK OF DAMAGE TO THE MOTOR<br />

SH31-.../6 must not be installed inside delta connection.<br />

CAUTION<br />

Failure to follow these instructions can result in equipment damage.<br />

Motor Soft starter 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)<br />

Nominal motor power Line current<br />

230 V 400 V 440 V (Motor FLA) (1)<br />

In setting<br />

(Line current/3)<br />

kW kW kW A A A<br />

Soft starter<br />

rating IcL<br />

(soft starter FLA)<br />

Soft starter<br />

reference<br />

5.5 11 15 25 14,4 17 SH31-7.5/4<br />

11 22 22 48 27,7 32 SH31-15.0/4<br />

18.5 45 45 70 40,4 47 SH31-22.0/4<br />

22 55 55 93 53,7 62 SH31-30.0/4<br />

30 55 75 112 64,7 75 SH31-37.0/4<br />

37 75 75 132 76,2 88 SH31-45.0/4<br />

45 90 90 165 95,3 110 SH31-55.0/4<br />

55 110 110 210 121,2 140 SH31-75.0/4<br />

15 132 132 255 147,2 170 SH31-90.0/4<br />

90 160 160 315 181,9 210 SH31-110/4<br />

110 220 220 375 216,5 250 SH31-132/4<br />

132 250 250 480 277,1 320 SH31-160/4<br />

160 315 355 615 355,1 410 SH31-200/4<br />

220 355 400 720 415,7 480 SH31-250/4<br />

250 400 500 885 511,0 590 SH31-315/4


Selection<br />

Standard application, SH31.../6, 208/600 V supply, soft starter in line connection<br />

Motor Soft starter 208/600 V (+ 10% - 15%) 50/60 Hz (+/- 10%)<br />

Nominal motor power Motor<br />

208 V 230 V 230 V 400 V 440 V 460 V 500 V 575 V nominal<br />

current In<br />

(Motor FLA)<br />

HP HP kW kW kW HP kW HP A A<br />

(1) 200 160 315 355 400 400 500 477 590 SH31-315/6<br />

(1)Value not indicated when there is no corresponding standardized motor.<br />

The nominal motor current In must not exceed the max. permanent current in class 10.<br />

Maximum surrounding temperature<br />

Soft starter<br />

ratingIcL<br />

(Soft starter FLA)<br />

Soft starter<br />

reference<br />

3 5 4 7.5 7.5 10 9 15 14 17 SH31-7.5/6<br />

7.5 10 7.5 15 15 20 18.5 25 27 32 SH31-15.0/6<br />

(1) 15 11 22 22 30 30 40 40 47 SH31-22.0/6<br />

15 20 15 30 30 40 37 50 52 62 SH31-30.0/6<br />

20 25 18.5 37 37 50 45 60 65 75 SH31-37.0/6<br />

25 30 22 45 45 60 55 75 77 88 SH31-45.0/6<br />

30 40 30 55 55 75 75 100 96 110 SH31-55.0/6<br />

40 50 37 75 75 100 90 125 124 140 SH31-75.0/6<br />

50 60 45 90 90 125 110 150 156 170 SH31-90.0/6<br />

60 75 55 110 110 150 132 200 180 210 SH31-110/6<br />

75 100 75 132 132 200 160 250 240 250 SH31-132/6<br />

100 125 90 160 160 250 220 300 302 320 SH31-160/6<br />

125 150 110 220 220 300 250 350 361 410 SH31-200/6<br />

150 -(1) 132 250 250 350 315 400 414 480 SH31-250/6<br />

The information in the table above is based on operation at a maximum ambient temperature of 40°C (104 °F).<br />

The SH31 can be used up to an ambient temperature of 60°C (140°F) as long as the max. permanent curren t in class 10 is derated by 2.2%<br />

for each degree above 40°C (104°F).<br />

Example: SH31-15.0/6 at 50°C (122°F) derated by 10 x 2.2% = 22%, 27 A becomes 27 x 0.78 =21.06 A (max. nominal motor current).<br />

13


Dimensions and weights<br />

SH31-7.5 to 45.0/4 and /6<br />

For frame sizes 7.5 kW to 45.0 kW, the fan is sold separately. (1)<br />

c: dimension of the product alone.<br />

c1: dimension of the product with its fan.<br />

(1) The voltage of the fan has to match the control voltage of the soft starter:<br />

SH31-.../4 or SH31-.../6 Fan 230V<br />

SH31-.../6 in US edition Fan 110V<br />

14<br />

SH31- Frame<br />

size<br />

7.5/4/6 A<br />

15.0/4/6 A<br />

22.0/4/6 A<br />

30.0/4/6 B<br />

37.0/4/6 B<br />

45.0/4/6 B<br />

a b c c1 e H Standard<br />

G<br />

mm mm mm mm mm mm mm<br />

(in.) (in.) (in.) (in.) (in.) (in.) (in.)<br />

130<br />

(5.1)<br />

145<br />

(5.7)<br />

265<br />

(10.4)<br />

295<br />

(11.6)<br />

169<br />

(6.6)<br />

207<br />

(8.1)<br />

209<br />

(8.2)<br />

247<br />

(9.7)<br />

6.5<br />

(0.3)<br />

10.5<br />

(0.4)<br />

250<br />

(9.8)<br />

276<br />

(10.9)<br />

100<br />

(3.9)<br />

115<br />

(4.5)<br />

With fan<br />

G1<br />

mm<br />

(in.)<br />

65<br />

(2.6)<br />

80<br />

(3.15)<br />

D<br />

mm<br />

mm<br />

(in.)<br />

7<br />

(0.28)<br />

7<br />

(0.28)<br />

Weight<br />

kg (lb)<br />

5.5<br />

(12.1)<br />

7.8<br />

(17.2)


Dimensions and weights<br />

SH31-55.0 to 90.0/4 and /6<br />

For frame sizes 55.0 kW to 90.0 kW, the fan is sold separately. (1)<br />

SH31-<br />

Frame<br />

size C<br />

55.0/4/<br />

6<br />

75.0/4/<br />

6<br />

90.0/4/<br />

6<br />

a b c c1 e H G1 P Q Q1 S D1 D2 D3 Weight<br />

mm<br />

(in.)<br />

150<br />

(5.9)<br />

mm<br />

(in.)<br />

356<br />

(14)<br />

mm<br />

(in.)<br />

229.5<br />

(9)<br />

mm<br />

(in.)<br />

269.5<br />

(10.6)<br />

mm<br />

(in.)<br />

10.5<br />

(0.41)<br />

mm<br />

(in.)<br />

331<br />

(13)<br />

mm<br />

(in.)<br />

120<br />

(4.7)<br />

mm<br />

(in.)<br />

40.5<br />

(1.6)<br />

c: dimension of the product alone.<br />

c1: dimension of the product with its fan.<br />

(1) The voltage of the fan has to match the control voltage of the soft starter:<br />

SH31-.../4 or SH31-.../6 Fan 230V<br />

SH31-.../6 in US edition Fan 110V<br />

mm<br />

(in.)<br />

34.5<br />

(1.3)<br />

mm<br />

(in.)<br />

5<br />

(0.2)<br />

mm<br />

(in.)<br />

20<br />

(0.8)<br />

mm<br />

(in.)<br />

9<br />

(0.35)<br />

mm<br />

(in.)<br />

7<br />

(0.28)<br />

mm<br />

(in.)<br />

6<br />

(0.23)<br />

kg<br />

(lb)<br />

12.2<br />

(26.9)<br />

15


Dimensions and weights<br />

SH31-110 to 315/4 and /6<br />

For frame sizes 110 kW to 315 kW, the fan is integrated.<br />

16<br />

SH31- Frame<br />

size<br />

110/4/<br />

6<br />

132/4/<br />

6<br />

160/4/<br />

6<br />

200/4/<br />

6<br />

250/4/<br />

6<br />

315/4/<br />

6<br />

D<br />

D<br />

D<br />

D<br />

E<br />

E<br />

a b c e H G1 P Q Q1 S D1 D2 Weight<br />

mm<br />

(in.)<br />

206<br />

(8.1)<br />

304<br />

(11.9)<br />

mm<br />

(in.)<br />

425<br />

(16.7)<br />

455<br />

(17.9)<br />

mm<br />

(in.)<br />

299<br />

(11.8)<br />

339.7<br />

(13.4)<br />

mm<br />

(in.)<br />

15<br />

(0.59)<br />

15<br />

(0.59)<br />

mm<br />

(in.)<br />

396<br />

(15.6)<br />

426<br />

(16.8)<br />

mm<br />

(in.)<br />

157<br />

(6.2)<br />

264<br />

(10.4)<br />

mm<br />

(in.)<br />

60<br />

(2.4)<br />

94<br />

(3.7)<br />

mm<br />

(in.)<br />

40<br />

(1.6)<br />

55<br />

(2.2)<br />

mm<br />

(in.)<br />

1.3<br />

(0.05)<br />

1<br />

(0.04)<br />

mm<br />

(in.)<br />

30<br />

(1.2)<br />

40<br />

(1.6)<br />

mm<br />

(in.)<br />

13.5<br />

(0.53)<br />

13.5<br />

(0.53)<br />

mm<br />

(in.)<br />

9<br />

(0.35)<br />

9<br />

(0.35)<br />

kg (lb)<br />

20.5<br />

(45.2)<br />

33<br />

(73.3)


Mounting<br />

Mounting Precautions<br />

Follow these precautions when mounting the SH31 soft starter:<br />

• The soft starter is compliant with pollution Degree 2 as defined in NEMA ICS1-1 or IEC 60664-1.<br />

• For environment pollution degree 3 install the product inside a cabinet type 12 or IP54.<br />

<strong>DANGER</strong><br />

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

SH31 soft starters are open devices and must be mounted in a suitable enclosure.<br />

Failure to follow these instructions will result in death or serious injury.<br />

• The SH31 soft starter generates heat and must be properly ventilated. Refer to "Thermal considerations for sizing enclosures” page<br />

19 to determine power dissipated.<br />

• When several soft starters are installed in a control panel, arrange them in a row. Do not stack soft starters. Heat generated from the<br />

bottom soft starter can adversely affect the ambient temperature around the top soft starter.<br />

• Install the SH31 vertically, within ± 10° (other p ositions are not allowed).<br />

• Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes can circulate from<br />

the bottom to the top of the unit.<br />

• Electrical current through the SH31 will result in heat losses that must be dissipated into the ambient air immediately surrounding the<br />

soft starter. To help prevent a thermal fault, provide sufficient enclosure cooling and/or ventilation to limit the ambient temperature<br />

around the soft starter.<br />

S ≥ 50 mm<br />

(1.95 in.)<br />

S ≥ 100 mm (3.9 in)<br />

S ≥ 100 mm (3.9 in)<br />

S ≥ 50 mm<br />

(1.95 in.)<br />

Note: For the soft starters mounted side-by-side, the free space<br />

must be ≥ 50 mm (1.95 in.)<br />

<strong>DANGER</strong><br />

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

Check that no liquid, dust or conductive object can fall into the soft starter (degree of protection IP00 from above).<br />

Failure to follow these instructions will result in death or serious injury.<br />

17


Mounting<br />

Soft starter ventilation<br />

On soft starters installed with a cooling fan, the fan is factory set to switch on automatically as soon as the heatsink temperature reaches<br />

46°C (114.8°F).<br />

It is switched off when the heatsink temperature falls back to 43°C (109.4°F). This behavior can be mo dified by adjusting the FAn parameter<br />

in IO menu on page 61.<br />

Fan flow rates<br />

(1)Cubic Feet / Minute<br />

Mounting in a General Purpose Metal Enclosure<br />

Observe the mounting recommendations on the previous page.<br />

To help proper air circulation in the soft starter:<br />

• Install ventilation grilles.<br />

• Verify that ventilation is adequate: if not install a forced ventilation unit, with a<br />

filter if necessary.<br />

Derate the soft starter current IcL by 2.2% per °C for temperatures above 40°C up to<br />

60°C (104°F up to 140°F).<br />

18<br />

Reference Frame<br />

size<br />

Unit Standard With optional fan kit<br />

110 V 230 V 110 V 230 V<br />

SH31-7.5, 15.0, 22.0 A m 3 /hour - - 28 31<br />

CFM (1) - - 16 18<br />

SH31-30.0, 37.0, 45.0 B m 3 /hour - - 28 31<br />

CFM (1) - - 16 18<br />

SH31- 55.0, 75.0, 90.0 C m 3 /hour - - 108 108<br />

CFM (1) - - 64 64<br />

SH31-110, 132, 160, 200 D m 3 /hour 148 148 - -<br />

CFM (1) 87 87 - -<br />

SH31-250, 315 E m 3 /hour 148 148 - -<br />

CFM (1) 87 87 - -


Mounting<br />

Mounting in a dust and damp-proof metal enclosure<br />

Ventilation for dust and damp- proof enclosure<br />

Follow the instructions in this section in order to meet NEMA Type 12 (IP54) degree of protection.<br />

Do not use insulated or non-metallic enclosures as they have poor thermal conduction. Provide a stirring fan to circulate air inside the<br />

enclosure and to help prevent hot spots in the soft starter. This allows operation of the soft starter in an enclosure with a maximum internal<br />

temperature of 60°C (140°F). Ensure that the ambien t temperature around the soft starters does not exceed this limit.<br />

Derate the soft starter current IcL by 2.2% per °C for temperatures above 40°C up to 6 0°C (104°F up to 140°F).<br />

Thermal considerations for sizing enclosures<br />

When mounting the SH31 soft starter in an enclosure, use the enclosure manufacturers’ recommendations for proper sizing based on<br />

thermal considerations. For this, it is necessary to sum the power dissipated by each device in the enclosure. Table hereafter lists the steady<br />

state and starting power dissipations for the SH31 soft starter, operating at rated current.<br />

Power dissipated by the soft starters, at their nominal current<br />

Soft starter<br />

reference<br />

θ°i = internal ambient temperature<br />

θ°e = external ambient temperature<br />

Power Control supply<br />

Frame<br />

size<br />

IcL During starting<br />

total power<br />

at 3.5 IcL<br />

SH31-7.5/4/6 A 17 208 5<br />

SH31-15.0/4/6 A 32 404 10<br />

SH31-22.0/4/6 A 47 562 14<br />

SH31-30.0/4/6 B 62 781 19<br />

SH31-37.0/4/6 B 75 1016 23<br />

SH31-45.0/4/6 B 88 1060 26<br />

SH31-55.0/4/6 C 110 1345 33<br />

SH31-75.0/4/6 C 140 1548 42<br />

SH31-90.0/4/6 C 170 1922 51<br />

SH31-110/4/6 D 210 2596 63<br />

SH31-132/4/6 D 250 3275 75<br />

SH31-160/4/6 D 320 3699 96<br />

SH31-200/4/6 D 410 5147 123<br />

SH31-250/4/6 E 480 6396 144<br />

SH31-315/4/6 E 590 7599 177<br />

Steady state<br />

total power<br />

bypass<br />

Electronics Shorting<br />

contactors<br />

(1)<br />

A W W W W W<br />

(1)For SH31-.../4, SH31-.../6 and US edition, frame sizes A, B and C the shorting contactor power is included in the electronics.<br />

(2)Optional fan kit<br />

Fans<br />

20 - 14 (2)<br />

20 - 20 (2)<br />

20 - 20 (2)<br />

20 14 20<br />

20 14 40<br />

Example: for an SH31-22.0/4/6 Example: for an SH31-250/4/6<br />

Power dissipated during starting: 562 W<br />

Power dissipated in steady state: 14 W<br />

Power for Control supply: 20 W without fan, 34 W with fan<br />

Power dissipated during starting: 6396 W<br />

Power dissipated in steady state: 144 W<br />

Power for Control supply: 74 W<br />

19


Mounting - Fan option<br />

Fan for frame sizes A, B and C<br />

Connections between the fan and the SH31<br />

SH31-.../4 or SH31-.../6 Fan 230 V<br />

SH31-.../& in US edition Fan 110 V<br />

20<br />

Tightening torque: 3.5 N·m (31 lb.in)<br />

* As 2 different fan options could be connected to the SH31<br />

according to the fan voltage (matching the SH31 control<br />

voltage), the connector is different according to the voltage, to<br />

help avoid wrong assembly and misuse.<br />

(1) The voltage of the fan has to match the control voltage of<br />

the soft starter:


Mounting - Fan option<br />

Fan dimensions for frame sizes SH31-7.5 to 90.0<br />

For frame sizes 7.5 kW to 45.0 kW, the fan is sold separately. (1)<br />

Fan kit SH31- a b k e H G G1 X D Weight<br />

A<br />

B<br />

C<br />

7.5<br />

15.0<br />

22.0<br />

30.0<br />

37.0<br />

45.0<br />

55.0<br />

75.0<br />

90.0<br />

mm<br />

(in.)<br />

130<br />

(5.1)<br />

145<br />

(5.7)<br />

150<br />

(5.9)<br />

mm<br />

(in.)<br />

265<br />

(10.4)<br />

295<br />

(11.6)<br />

350<br />

(13.8)<br />

mm<br />

(in.)<br />

40<br />

(1.6)<br />

40<br />

(1.6)<br />

40<br />

(1.6)<br />

mm<br />

(in.)<br />

8.5<br />

(0.33)<br />

8.5<br />

(0.33)<br />

8.5<br />

(0.33)<br />

mm<br />

(in.)<br />

248<br />

(9.8)<br />

278<br />

(10.9)<br />

333<br />

(13.1)<br />

(1) The voltage of the fan has to match the control voltage of the soft starter.<br />

SH31-.../4 or SH31-.../6 Fan 230V<br />

SH31-.../6 in US edition Fan 110V<br />

mm<br />

(in.)<br />

100<br />

(3.9)<br />

115<br />

(4.5)<br />

120<br />

(4.7)<br />

mm<br />

(in.)<br />

65<br />

(2.6)<br />

80<br />

(3.1)<br />

85<br />

(3.3)<br />

mm<br />

(in.)<br />

250<br />

(9.8)<br />

276<br />

(10.9)<br />

331<br />

(13)<br />

mm<br />

(in.)<br />

7<br />

(0.28)<br />

7<br />

(0.28)<br />

7<br />

(0.28)<br />

kg<br />

(lb)<br />

1.2<br />

(2.6)<br />

1.4<br />

(3.1)<br />

1.6<br />

(3.5)<br />

21


Thermal protection<br />

Soft starter thermal protection<br />

The thermal protection is provided by the temperature sensor installed on the heatsink.<br />

Motor thermal protection<br />

Standard IEC 60947-4-2 defines the protection classes giving the starting capacities of the motor (warm or cold start) without thermal faults.<br />

Different protection classes are given for a COLD state (corresponding to a stabilized motor thermal state, switched off) and for a WARM<br />

state (corresponding to a stabilized motor thermal state, at nominal power).<br />

22<br />

• The soft starter is factory set to protection class 10.<br />

• This protection class can be modified using tHP parameter in SEt menu.<br />

• The motor thermal state is stored in memory. No estimate of motor cooling is calculated while power of the control part is off.<br />

• An overload alarm is activated if motor thermal state exceeds 110%.<br />

• A thermal trip OLF stops the motor if motor thermal state exceeds 125%.<br />

• If the thermal protection has not been disabled, the thermal trip can be indicated by a relay depending on output assignment.<br />

• After the motor has stopped or the soft starter has been switched off, the thermal state is saved. At next start or switch on, the thermal<br />

protection value is restored.<br />

• If a special motor is used (explosion proof, submersible, etc.), the thermal protection should be provided by PTC probes.<br />

RISK OF DAMAGE TO THE MOTOR<br />

See Motor thermal protection with PTC probes, page 25.<br />

CAUTION<br />

The use of external overload protection is required under the following conditions:<br />

• Running multiple motors<br />

• Running motors rated at less than 40% of the nominal soft starter current<br />

• Using motor switching<br />

• Using special motor (explosion proof, submersible, etc...)<br />

Failure to follow these instructions can result in equipment damage.


Thermal protection<br />

Cold curves<br />

t (s)<br />

Trip time for a standard application<br />

(class 10)<br />

Trip time for a severe application<br />

(class 20)<br />

Class 30<br />

Class 20<br />

Class 10<br />

Trip time for a severe application<br />

(class 30)<br />

3.5 In 3.5 In 3.5 In<br />

32 s 63 s 95 s<br />

23


Thermal protection<br />

Warm curves<br />

24<br />

t (s)<br />

Trip time for a standard application<br />

(class 10)<br />

Trip time for a severe application<br />

(class 20)<br />

Class 30<br />

Class 20<br />

Class 10<br />

Trip time for a severe application<br />

(class 30)<br />

3.5 In 3.5 In 3.5 In<br />

16 s 32 s 48 s


Thermal protection<br />

Motor thermal protection with PTC probes<br />

PTC probes integrated in the motor to measure its temperature can be connected to the control card terminals.<br />

Note:<br />

PTC probe protection does not deactivate the motor thermal protection provided by the soft starter calculation. Both types of protection can<br />

operate in parallel.<br />

PTC wiring<br />

(1) Shielded cable is optional.<br />

Characteristics<br />

(1)<br />

Total resistance of the probe circuit: 750 Ω at 25°C (77°F).<br />

Tripping: between 2700 Ω and 3100 Ω.<br />

25


Wiring<br />

Installation Precautions<br />

Good wiring practice requires the separation of control circuit wiring from all power (line and load) wiring. Power wiring to the motor must<br />

have the maximum possible separation from all other power wiring. Do not run them in the same conduit. This separation reduces the<br />

possibility of coupling electrical noise between circuits.<br />

Follow these precautions when installing the SH31 soft starter:<br />

• Voltage and frequency specifications for the input line must match the soft starter configuration.<br />

• A disconnect switch must be installed between the input line and the soft starter.<br />

26<br />

<strong>DANGER</strong><br />

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

• Read and understand this manual before installing or operating the SH31. Installation, adjustment, repair, and maintenance must be<br />

performed by qualified personnel.<br />

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of<br />

all equipment.<br />

• Many parts of this soft starter, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically<br />

insulated tools.<br />

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.<br />

• Before servicing the soft starter:<br />

- Disconnect all power, including external control power that may be present.<br />

- Place a “DO NOT TURN ON” label on all power disconnects.<br />

- Lock all power disconnects in the open position.<br />

• Install and close all covers before applying power or starting and stopping the soft starter.<br />

Failure to follow these instructions will result in death or serious injury.<br />

<strong>DANGER</strong><br />

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

• The solid state switches of the SH31 soft starter’s power circuit do not provide complete isolation from the AC line. Due to leakage<br />

currents through the solid-state switches, hazardous voltages can be present on the soft starter load-side power circuit whenever<br />

power is applied to the line side of the soft starter.<br />

• Disconnect all power before servicing the soft starter or motor.<br />

Failure to follow these instructions will result in death or serious injury.<br />

• When using an isolation contactor, the contactor must close before or at the same time as the application of the soft starter run<br />

command. If line power is not detected at the L1, L2, and L3 terminals of the soft starter within 500 ms of this run command, a Phase<br />

Failure trip will occur.<br />

• External overcurrent protection devices (OCPD), either fuses or a circuit breaker, must be installed on the line-side connections of<br />

the SH31 soft starter. The maximum recommended OCPD rating, along with the associated soft starter short circuit withstand rating,<br />

is listed on page 84.


Wiring<br />

INADEQUATE OVERCURRENT PROTECTION<br />

WARNING<br />

• An overcurrent protective device must be installed on the line-side of the SH31 to achieve published short-circuit withstand ratings.<br />

• Do not exceed the maximum overcurrent protective device ratings shown on page 84.<br />

• Do not connect the soft starter to a power feeder whose short circuit capacity exceeds the soft starter short circuit withstand rating<br />

shown on page 84.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.<br />

• Power factor correction capacitors should not be connected to a motor controlled by an SH31 soft starter. If power factor correction<br />

is required, the capacitors must be located on the line-side of the soft starter. A separate contactor should be used to switch the<br />

capacitors off when the motor is off, or during acceleration and deceleration. Refer to bulletin No 8638PD9603.<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

CAUTION<br />

• Do not connect power factor correction capacitors to the load-side power circuit of the SH31.<br />

• Do not connect loads other than motors (for example transformers and resistors are forbidden).<br />

Failure to follow these instructions can result in equipment damage.<br />

• The SH31 uses solid-state power switches to control motor power. When checking the condition of conductor or motor insulation, do<br />

not connect the high potential dielectric test equipment or insulation resistance tester to the soft starter since the test voltages used<br />

may damage the soft starter. Always disconnect the soft starter from the conductors or motor before performing such tests.<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

CAUTION<br />

• Do not perform high potential dielectric tests on circuits while the circuits are connected to the SH31 soft starter.<br />

• Any circuit requiring high potential dielectric tests must be disconnected from the soft starter prior to performing the test.<br />

Failure to follow these instructions can result in equipment damage.<br />

• The SH31 contains electronic circuitry to detect and signal when the solid-state switches have become inoperable.<br />

• Since the solid-state switches may be incapable of completely blocking the motor power should the soft starter detect a fault, auxiliary<br />

isolation on the line side of the soft starter is required. Use either a circuit breaker equipped with a shunt trip coil or an electromagnetic<br />

contactor. Connect the isolation device to the detected fault relay of the soft starter so that it opens the soft starter power circuit in the<br />

event of a soft starter trip. The isolation device must be capable of interrupting motor locked rotor current.<br />

27


Wiring<br />

Refer to application diagrams that display the logic controlling the isolation device via the detected fault relay.<br />

System Grounding<br />

If system grounding is not adequate to handle ground trip levels which can exceed 1300% of motor full load amps (Motor FLA), then this<br />

device may not protect the branch circuit conductors. In this case, external ground trip protection must be properly coordinated.<br />

Recommended solutions include:<br />

• Time delay fuses coordinated to 125% of motor FLA. The fuses listed in the chapter Branch circuit protection are sized to provide<br />

proper coordination and may be used for applications that do not require start times longer than 50 seconds at 300% current limit or<br />

20 seconds at 500% current limit.<br />

• External overload relay. For multi-motor applications, applications in which motor does not match the soft starter size, or applications<br />

that use a full voltage bypass scheme, an external overload relay can be coordinated to protect conductors from a high-impedance<br />

ground trip.<br />

General wiring practices<br />

When wiring SH31 soft starter, follow the wiring practices required by national and local electrical codes. In addition, follow these<br />

guidelines:<br />

• Use metallic conduit for all soft starter wiring. Do not run control and power wiring in the same conduit.<br />

• Separate metallic conduits carrying power wiring or low-level control wiring by at least 80 mm (3 in).<br />

• Separate non-metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low-level control wiring by at<br />

least 305 mm (12 in).<br />

• Always cross power and control wiring at right angles.<br />

• Keep the control circuits away from the power cables.<br />

Adaptation to line input<br />

The control circuit is completely independent of the power circuit. To apply control voltage, follow the instructions on the label located on<br />

the soft starter terminal strip. Connect single phase voltage of 110 or 230 Vac supply to terminals CL1 and CL2.<br />

The power circuit adapts automatically to the input line voltage and frequency over a range of 230 to 440 V for SH31-.../4 soft starters, and<br />

over a range of 208 to 600 V for SH31-.../6 soft starters.<br />

28<br />

MOTOR OVERHEATING HAZARD<br />

CAUTION<br />

If the solid-state switches on the SH31 become inoperable, single-phase operation of the motor can result.<br />

• Use an isolation device consisting of either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor to open<br />

the line-side of the soft starter.<br />

• The isolation device must be capable of interrupting the motor locked rotor current.<br />

• Connect the detected fault relay of the soft starter to open the isolation device in the event of a soft starter trip.<br />

Failure to follow these instructions can result in injury or equipment damage.<br />

WARNING<br />

INADEQUATE SYSTEM GROUNDING- BRANCH CIRCUIT CONDUCTOR HAZARD<br />

If system grounding is not adequate for ground fault levels, use properly coordinated external ground fault protection. Possible solutions<br />

include:<br />

• Time delay fuses coordinated to 125% of motor FLA.<br />

• A properly coordinated external overload relay.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.


Wiring<br />

Power Requirements<br />

Connect the control supply (CL1-CL2), ensuring that it is off, according to the model number of the soft starter.<br />

SH31-.../4<br />

and<br />

SH31-.../6<br />

SH31-.../6<br />

US edition<br />

Connect the power line supply (1/L1-3/L2-5/L3), ensuring that it is off, according to the model number of the soft starter.<br />

SH31-.../4<br />

SH31-.../6 and<br />

US edition<br />

230 V +10%<br />

220 V –15%<br />

115 V +10%<br />

110 V –15%<br />

230 V<br />

440 V<br />

208 V<br />

600 V<br />

Connect the motor (2/T1 - 4/T2 - 6/T3), ensuring that its coupling corresponds to the supply voltage.<br />

Note: If the SH31-.../4 is used inside delta connection, follow the recommendations on page 12, and the diagrams on page 30.<br />

Bypass contactor<br />

+10% –15%<br />

+10% –15%<br />

An internal bypass contactor is integrated into all SH31 soft starters.<br />

The bypass contactor is activated when :<br />

I motor < 120% In<br />

AND<br />

U motor = 100% input line voltage<br />

Block diagram of the power part of the SH31<br />

SH31-.../4 range SH31-.../6 and US edition<br />

29


Wiring<br />

The SH31-.../4 range (230-440 V) can be connected in the motor supply line or inside delta connection of the motor.<br />

The SH31 in line connection<br />

The motor connection depends on the supply voltage. Two possibilities are shown below: star connection and delta connection.<br />

The SH31 connected inside delta connection<br />

30<br />

SH31<br />

Motor<br />

Star connection Delta connection<br />

SH31<br />

Motor<br />

CAUTION<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

• Only the SH31-.../4 range can be installed inside delta connection.<br />

• Ensure connection exactly as shown on the example.<br />

• Line voltage should not exceed 440 V.<br />

• The parameter dLtA must be set to dLt.<br />

Failure to follow these instructions can result in equipment damage.<br />

Note: Phase sequence must be 1 - 2 - 3


Wiring<br />

The SH31.../4 connected inside delta connection<br />

SH31-.../4 soft starters can be inserted inside delta connection of the motor.<br />

Only the SH31-.../4 range can be installed inside delta connection. Set the parameter dLtA to dLt.<br />

See the tables on page 12 for more information about soft starter-motor combinations.<br />

Note: To reverse the direction of the motor as shown on the figure:<br />

- reverse the two outputs U1 and V1,<br />

- reverse the two inputs L1 and L3.<br />

31


Wiring - power terminals<br />

Power<br />

Observe the cable cross-sectional areas recommended in the standards.<br />

The soft starter must be grounded to conform to the regulations concerning leakage currents. If the installation involves several soft starters<br />

on the same line, each soft starter must be grounded separately.<br />

Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring devices, video, telephone).<br />

Cage style connectors for frame sizes A and B<br />

Power connections, minimum and maximum wiring capabilities, tightening torque<br />

(a) The cable gauge affects the IP protection of the soft starter. To keep IP20 value with a connected cable on frame B, the minimum cable<br />

gauge is: 16 mm² or 4 AWG.<br />

Allen key, supplied with size B products<br />

32<br />

1L1 3L2 5L3<br />

Frame<br />

size<br />

Rdy<br />

Com<br />

Ground connection bottom view<br />

Run<br />

Trip<br />

2T1 4T2 6T3<br />

Ground connection<br />

2/T1 4/T2 6/T3<br />

Ground connections, screw size<br />

Frame size Screw<br />

A M6<br />

B M6<br />

C M6<br />

D M10<br />

E M10<br />

SH31- IEC cable UL cable<br />

1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3<br />

power supply and output to motor<br />

1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3<br />

power supply and output to motor<br />

Size Tightening torque Strip Gauge Tightening torque Strip<br />

min. max min. max<br />

length<br />

min. max min. max<br />

length<br />

mm² mm² N·m N·m mm AWG AWG lb·in lb·in in.<br />

A 7.5, 15.0, 22.0 2.5 16 3 3 10 12 4 26 26 0.4<br />

B 30.0, 37.0, 45.0 4 (a) 50 10 10 15 10 (a) 1/0 89 89 0.6<br />

<strong>DANGER</strong><br />

FIRE HAZARD DUE TO LACK OF TIGHTENING TORQUE<br />

• Ensure correct connector tightening torque for power terminals.<br />

• For size B, use the Allen key provided with the product.<br />

Failure to follow these instructions will result in death or serious injury.


Wiring - power terminals<br />

Bus bar connections for frame sizes C to E<br />

Frame<br />

Size<br />

Depth<br />

SH31- 1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3<br />

power supply and output to motor<br />

For more details, see Dimensions and weights paragraph page 14.<br />

Ground connection<br />

Width<br />

Bar Cable and cover<br />

Width Depth Bolt Size Gauge Cover Tightening torque<br />

mm (in.) mm (in.) M mm² MCM Ref N·m lb·in<br />

C 55.0, 75.0, 90.0 20 (0.79) 5 (0.2) 8 (0.31) 95 250 LA9F702 18 159<br />

D 110, 132, 160, 200 30 (1.18) 5 (0.2) 12 (0.47) 2x150 2x250 LA9F703 57 503<br />

E 250, 315 40 (1.57) 5 (0.2) 12 (0.47) 2x240 2x500 LA9F703 57 503<br />

33


Wiring - power terminals<br />

Power connections, minimum required wiring section<br />

315 2 x 185 2 x 500 MCM<br />

(1)at max ambient temperature of 40°C (104 °F)<br />

34<br />

Frame Size SH31 IEC cable<br />

mm² (Cu 70°C/158 °F) (1)<br />

A 7.5 2.5 10<br />

15.0 6 8<br />

22.0 10 6<br />

B 30.0 16 4<br />

37.0 25 3<br />

45.0 35 2<br />

C 55.0 35 1/0<br />

75.0 50 2/0<br />

90.0 70 4/0<br />

D 110 95 300 MCM<br />

132 120 350 MCM<br />

160 185 2 x 3/0<br />

200 2 x 150 2 x 250 MCM<br />

E 250 2x 150 2 x 350 MCM<br />

UL cable<br />

AWG (Cu 75°C/167 °F) (1)


Wiring - control terminals<br />

Electrical characteristics for SH31-.../4 and SH31-.../6 ranges (230 Vac with 24 Vdc logic input)<br />

Terminal Function Characteristics<br />

CL1<br />

CL2<br />

SH31 control power supply<br />

230 Vac +10%<br />

220 Vac -15%<br />

R1B<br />

R1C<br />

R1A<br />

R2B<br />

R2C<br />

R2A<br />

Relay1 normally closed<br />

Relay1 common<br />

Relay1 normally open<br />

Relay2 normally closed<br />

Relay2 common<br />

Relay2 normally open<br />

Max switching capability:<br />

5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)<br />

2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)<br />

Minimimal commutation capability:<br />

100 mA 12 Vdc<br />

LI1 Logic input 1 3 x 24 V logic inputs with 4.3 kΩ impedance<br />

LI2 Logic input 2<br />

Umax = 30 V, Imax = 8 mA<br />

LI3 Logic input 3<br />

state 1: U>11 V - I>5 mA<br />

+24 Vdc Float 24 Vdc(+) (1)<br />

state 0: U


Wiring - control terminals<br />

Electrical characteristics for SH31-.../6 in US edition (110 Vac with 110 Vac logic inputs)<br />

Terminal Function Characteristics<br />

CL1<br />

CL2<br />

SH31 control power supply 110 Vac +10% -15%<br />

R1B<br />

R1C<br />

R1A<br />

R2B<br />

R2C<br />

R2A<br />

Relay1 normally closed<br />

Relay1 common<br />

Relay1 normally open<br />

Relay2 normally closed<br />

Relay2 common<br />

Relay2 normally open<br />

Max switching capability:<br />

5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)<br />

2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)<br />

Minimimal commutation capability:<br />

100 mA 12 Vdc<br />

LI1 Logic input 1 3 x 110 V logic inputs with 20 kΩ<br />

LI2 Logic input 2<br />

impedance<br />

LI3 Logic input 3<br />

Umax = 121 Vac, Imax = 5 mA<br />

NC Not connected<br />

state 1: U>79 V - I>2 mA<br />

state 0: U


Wiring - control terminals<br />

Types of command<br />

LI1 stop behavior<br />

LI1 assignment is stop and cannot be changed by HMI or serial link.<br />

This input is active on level (Low level (0) = stop).<br />

RUN and START management<br />

RUN and START can only be assigned to LI2 (not LI3).<br />

In 2-wire control<br />

On power-up or on manual trip reset, the motor will restart if the RUN command is present.<br />

Control<br />

supply<br />

LI2<br />

Motor<br />

In 3-wire control<br />

On power-up or a manual trip reset or after a stop command, or a change of assignment, the motor can only be powered once the START<br />

input has been opened (state 0) followed by a new pulse (state 1).<br />

When switching from remote command to local command, with Run order present on the terminal control, the motor doesn’t start in 3-wire<br />

control: need to remove Run order and apply it again.<br />

Control<br />

supply<br />

Motor<br />

37


Wiring - in line connection - application diagram<br />

SH31-.../4 and SH31-.../6: 230 Vac control, logic Inputs (LI) 24 Vdc, 3-wire control<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 35.<br />

(2)Select a voltage transformer in accordance with the mains voltage.<br />

3-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

38<br />

Parameter Value Description<br />

LI2 Strt Logic Input 2 is set to start<br />

r2 trlP Trip relay is de-energized upon trip


Wiring - in line connection - application diagram<br />

SH31.../4 and SH31-.../6: 230 Vac control, logic Inputs (LI) 24 Vdc,<br />

2-wire control, freewheel stop<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 35.<br />

(2)Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13.<br />

2-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

Parameter Value Description<br />

LI2 rUn Logic Input 2 is set to Run<br />

r2 trlP Trip relay is de-energized upon trip<br />

Note: For UL508 schematics, see page 82.<br />

39


Wiring - in line connection - application diagram<br />

SH31-.../6 in US edition: 110 Vac control, Logic Inputs (LI) 110 Vac, 3-wire control<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 36.<br />

(2)Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13.<br />

3-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

40<br />

Parameter Value Description<br />

LI2 Strt Logic Input 2 is set to start<br />

r2 trlP Trip relay is de-energized upon trip


Wiring - in line connection - application diagram<br />

SH31-.../6 in US edition: 110 Vac control, Logic Inputs (LI) 110 Vac, 2-wire control,<br />

freewheel stop<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 36.<br />

(2)Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13.<br />

2-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

Parameter Value Description<br />

LI2 rUn Logic Input 2 is set to Run<br />

r2 trlP Trip relay is de-energized upon trip<br />

Note: For UL508 schematics, see page 83.<br />

41


Display terminal<br />

Functions of the keys and the display<br />

Selection process<br />

The selection process takes you through three levels:<br />

1-Scroll to a parameter menu and press the ENT key.<br />

2-Scroll to a specific parameter and press the ENT key.<br />

3-Scroll to a value and press the ENT key to save the value. A<br />

parameter value becomes valid and takes effect immediately, before<br />

you press the ENT key.<br />

This means that, if for example you increase the current limit during<br />

the start process, the motor current will increase immediately (until<br />

15 seconds maximum). Once you find the correct value, you can<br />

either decide to store it (press the ENT key) or return the SH31 to its<br />

previous value (press the ESC key), or wait 15 seconds.<br />

Special key combinations<br />

Special keys combinations are used as shortcuts, see below.<br />

42<br />

4 signalizing LEDS<br />

ESC<br />

Exits to the previous level<br />

Scroll backward<br />

Key combination Description<br />

ESC +<br />

ESC<br />

+<br />

+<br />

+<br />

+<br />

Displays UtIL menu (Utility)<br />

Clear the trip message and reset the soft starter<br />

Soft starter not locked (see Cod parameter)<br />

4 x seven segment display<br />

Scroll forward<br />

ENT<br />

Enters the menu or parameter, or saves<br />

the displayed parameter value<br />

Parameter menu<br />

ESC ENT<br />

Parameter<br />

ESC ENT<br />

Value<br />

Save value<br />

ENT


Display terminal<br />

LED’s display<br />

The front cover of the control board contains four LEDs above the seven segment display that display the SH31 status and activity.<br />

Name Location Description<br />

Rdy Green - front cover<br />

Com Green - front cover<br />

Run Yellow - front cover<br />

Trip Red - front cover<br />

NOTE: see LED parameter, page 78.<br />

LEDs included inside the seven segment display<br />

Name Location Description<br />

Example: LCr1= 88 A<br />

ON = line and control supplied<br />

OFF = no voltage on control<br />

Flashing = control supplied but no power line nrdY or Snb reached<br />

ON = Modbus status OK; Communication present.<br />

OFF = Modbus status not OK<br />

ON = motor runs at full voltage and bypass contactor on<br />

OFF = motor stopped<br />

Flashing = ACC or DEC phase<br />

ON = trip with immediate stop<br />

OFF = no problem<br />

Flashing = alarm warning - no stop<br />

LCr1 Led upper left 7 segments Current phase 1 display<br />

LCr2 Led middle left 7 segments Current phase 2 display<br />

LCr3 Led down left 7 segments Current phase 3 display<br />

Note: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings. The line current = LCr x 3.<br />

43


Remote keypad display - option<br />

The remote keypad IP54 or the remote keypad IP65 can be mounted on the door of the wall-mounted or floor-standing enclosure with a<br />

seal which offers IP65 protection. Any display restrictions applied to the soft starter by the remote terminal switch will still be in force once<br />

the soft starter has been disconnected and even after it has been switched off.<br />

Note: Set the remote keypad with<br />

• Modbus rate = 19.2 Kbps, (see tbr)<br />

• Modbus format = 8E1, 8 bit, even parity, 1 stop bit (see For)<br />

44<br />

RJ45<br />

connector<br />

Cable 1m or 3m<br />

1L1 3L2 5L3<br />

Rdy<br />

Com<br />

Run<br />

Trip<br />

2T1 4T2 6T3<br />

RJ45<br />

connector


Programming<br />

Programming and setup<br />

Preliminary recommendations<br />

LOSS OF CONTROL<br />

WARNING<br />

• The designer of any control scheme must<br />

- consider the potential failure modes of control paths and, for certain critical control functions,<br />

- provide a means to achieve a safe state during and after a path failure.<br />

Examples of critical control functions are emergency stop and overtravel stop.<br />

• Separate or redundant control paths must be provided for critical control functions.<br />

• System control paths may include communication links. Consideration must be given to the implications of unanticipated<br />

transmission delays or failures of the link. (1)<br />

• Each implementation of an SH31 soft starter must be individually and thoroughly tested for proper operation before being placed into<br />

service.<br />

Failure to follow these instructions can result in death, serious injury, or equipment damage.<br />

(1)For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance<br />

of Solid State Control”.<br />

When changing the factory configuration, record your parameter settings in the Parameter Index and Modbus addresses table, starting<br />

page 77.<br />

45


Programming<br />

Menu structure<br />

Two menu levels are provided.<br />

"Easy start up" level - factory setting<br />

Access to basic parameters which define the characteristics of the application to manage: acceleration ramp, boost level.<br />

"Advanced level"<br />

Access to dedicated parameters which define the characteristics of the motor protections, interface, communication,…<br />

This selection will add some menus and, in the particular case of Monitoring menu, it will add some parameters.<br />

Menu selection: "Easy start up" level or "Advanced" level<br />

1. Scroll up or down using the forward and backward keys until you reach conF menu and press the ENT key. This enters Configuration<br />

menu.<br />

2. Scroll up or down using the forward and backward keys until you reach LAC setting in conF menu and press the ENT key.<br />

3. Select the desired parameter (oFF for the easy start up level or On for the advanced level) then press the ENT key. Repeat for each<br />

level of submenus and parameters until you reach the desired parameter and value.<br />

4. Press the ENT key to save the value.<br />

Note: A parameter value becomes valid and takes effect immediately upon changing its value. If ESC is pressed, the value previously stored<br />

in the EEPROM is restored.<br />

Menu description<br />

(1)Status displays the state of the soft starter: rdY nrdY rUn.<br />

See next page for Status menu.<br />

46<br />

Easy start up level Advanced level<br />

Status (1)<br />

conF<br />

SEt<br />

Actual Data<br />

Configuration<br />

Settings<br />

SUP<br />

Advanced<br />

monitoring<br />

Status (1)<br />

conF<br />

SEt<br />

AdJ<br />

SEt2<br />

PrO<br />

IO<br />

COP<br />

SUP<br />

UtIL Utility<br />

Actual Data<br />

Configuration<br />

Settings<br />

Advanced<br />

adjustments<br />

Advanced<br />

Settings<br />

Advanced<br />

protections<br />

Advanced<br />

I/O<br />

Advanced<br />

communication<br />

Advanced<br />

monitoring


Programming<br />

Status and actual data monitoring<br />

Status Actual data<br />

USF<br />

nrdY<br />

rdY<br />

rUN<br />

ACC<br />

Note: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings.<br />

The line current = LCr x 3.<br />

Status Description<br />

ACC During acceleration<br />

For the trip codes, see chapter Diagnostics / Troubleshooting page 75.<br />

Current phase 1 display, value in Amp<br />

Current phase 2 display, value in Amp<br />

Current phase 3 display, value in Amp<br />

Logic input status:<br />

1=logic input ON Example: LI3 ON, LI2 OFF, LI1 OFF<br />

0=logic input OFF<br />

Logic Output relays status (r2 and r1):<br />

1=relay ON Example: R2 ON, R1 OFF<br />

0=relay OFF<br />

tbS The soft starter has tripped in SnbF, too many starts, see Diagnostics/Troubleshooting page 76.<br />

dEC During deceleration<br />

LCr1<br />

LCr2<br />

LCr3<br />

nrdY A stop command is present, with line and control power on<br />

LI1 = 0 and LI2 = 1 in 2-wire control<br />

LI1 = 1 and LI2 = 1 at power up in 3-wire control<br />

Or main power is switched off<br />

rdY Soft starter is ready to start<br />

rUn Steady state, the bypass contactor is closed<br />

LI<br />

Lo<br />

47


List of parameters<br />

Parameters access control<br />

48<br />

• R (Read): parameter value on read ONLY.<br />

• R/W (Read/Write): Parameter value can be changed when motor is running (except during soft start and soft stop when command is<br />

given by Modbus).<br />

• R/W* (Read/Write): parameter value can be changed only when the soft starter is stopped.<br />

Code Description R/W Code Description R/W<br />

Actual data PrO Advanced Protections (continued) (1)<br />

LCr1 Current phase 1 display (p. 47) R PHr Phase sequence (p. 57) R/W*<br />

LCr2 Current phase 2 display (p. 47) R PHL Phase loss detection (p. 58) R/W<br />

LCr3 Current phase 3 display (p. 47) R USd Under voltage threshold (p. 58) R/W<br />

LI Logic input status (p. 47) R USt Under voltage time delay (p. 58) R/W<br />

Lo Logic Output relays status (p. 47) R OSd Over voltage threshold (p. 59) R/W<br />

OSt Over voltage time delay (p. 59) R/W<br />

conF Configuration PtC PTC probes motor monitoring (p. 59) R/W<br />

IcL Soft starter rated current (p. 50) R ItH Overload protection (p. 59) R/W*<br />

dLtA Connection type (line or delta) (p. 50) R/W*<br />

Uln Line voltage (p. 50) R/W IO Advanced IO (1)<br />

In Motor rated current (p. 50) R/W* LI2 Logic input 2 (p. 60) R/W*<br />

Cod Setting lock (p. 50) R/W LI3 Logic input 3 (p. 60) R/W*<br />

LAC Advanced mode (p. 50) R/W r1 Relay 1 (p. 61) R/W*<br />

r2 Relay 2 (p. 61) R/W*<br />

SEt Settings FAn Fan management (p. 61) R/W<br />

t90 Initial voltage (p. 51) R/W<br />

ILt Current limit (p. 51) R/W COP Advanced communication (1)<br />

tLS Max start time (p. 51) R/W Add Modbus address (p. 62) R/W*<br />

ACC Acceleration time (p. 52) R/W tbr Modbus baudrate (p. 62) R/W*<br />

dEC Deceleration time (p. 52) R/W For Modbus format (p. 62) R/W*<br />

EdC End of deceleration (p. 52) R/W ttO Modbus time out (p. 62) R/W*<br />

tHP Motor thermal protection (p. 52) R/W CtrL Command channel (p. 62) R/W*<br />

AdJ Advanced level (1) SUP Advanced monitoring<br />

Snb Number of starts (p. 53) R/W StPr Last starting time (p. 63) R<br />

SLG Starts period (p. 53) R/W SICL Last start maximum current (p. 63) R<br />

bSt Boost time (p. 53) R/W LFt Last trip (p. 63) R<br />

SSC Start-stop control (p. 54) R/W* dICL Trip current (p. 63) R<br />

SPCU Start-stop profile control voltage (p. 54) R/W* rnt Total run time (p. 63) R<br />

Stnb Total number of starts (p. 63) R<br />

SEt2 Advanced settings (1) dEFt Total number of trips (p. 63) R<br />

t92 2nd initial voltage (p. 55) R/W dEF1 Trip history 1 (p. 63) R<br />

ILt2 2nd current limit (p. 55) R/W dEF2 Trip history 2 (1) (p. 63) R<br />

ACC2 2nd acceleration time (p. 55) R/W dEF3 Trip history 3 (1) (p. 63) R<br />

dEC2 2nd deceleration time (p. 55) R/W dEF4 Trip history 4 (1) (p. 63) R<br />

In2 2nd motor rated Current (p. 55) R/W* dEF5 Trip history 5 (1) (p. 63) R<br />

dEF6 Trip history 6 (1) (p. 63) R<br />

PrO Advanced Protections (1) dEF7 Trip history 7 (1) (p. 63) R<br />

UId Under current threshold (p. 56) R/W dEF8 Trip history 8 (1) (p. 63) R<br />

UIt Under current time delay (p. 56) R/W dEF9 Trip history 9 (1) (p. 63) R<br />

OId Overcurrent threshold (p. 56) R/W<br />

OIt Overcurrent time delay (p. 57) R/W UtIL Utility (2)<br />

Ubd Unbalance threshold (p. 57) R/W tESt Soft starter self test (p. 64) R/W*<br />

Ubt Unbalance time delay (p. 57) R/W UdP Soft starter software version (p. 64) R<br />

Grdd Ground leakage current threshold (p. 57) R/W FCS Back to factory settings (p. 64) R/W*<br />

Grdt Ground leakage current time delay (p. 57) R/W rPr Reset of trip history and counters (p. 64) R/W*<br />

(1)Only available when Advanced mode LAC page 50 is set to<br />

On<br />

(2) Accessible, except motor in run state, using the key shortcut<br />

ESC +


Parameter settings<br />

Structure of parameter tables<br />

Parameter tables contain the descriptions of the various menus and are exploitable as well with the remote terminal and with the integrated<br />

terminal.<br />

Example:<br />

Code Name/Description R/W Adjustment range Factory setting<br />

conF 2 Configuration menu<br />

5<br />

dLtA • Connection type R/W* 6<br />

Line<br />

LInE<br />

dLt<br />

- In line connection<br />

- Inside delta connection<br />

Uln • Line voltage<br />

4<br />

3<br />

Set to the nominal voltage of the mains.<br />

1. Menu name<br />

2. Menu code on display<br />

3. Description of the parameter and complementary information<br />

4. Parameter code on display<br />

5. Parameter value code(s) on display<br />

1<br />

R/W Q range:<br />

200 to 440 V<br />

S6-S6U ranges:<br />

200 to 600 V<br />

7 Q range: 8<br />

400 V<br />

S6-S6U ranges:<br />

480 V<br />

6. Access control:<br />

• R (Read): parameter value on read ONLY<br />

• R/W (Read/Write): parameter value can be changed when<br />

motor is running (except during soft start and soft stop when<br />

command is given by Modbus).<br />

• R/W* (Read/Write): parameter value can be changed only<br />

when the soft starter is stopped.<br />

• Write (R/W): parameter value can be changed when the soft<br />

starter is running<br />

7. If any, adjustment range of the parameter<br />

8. Factory setting of the parameter, if write is possible the<br />

parameter can be modified by the user.<br />

49


Configuration menu (ConF)<br />

*: Write only when the soft starter is stopped<br />

50<br />

Code Name/Description R/W Adjustment range Factory setting<br />

conF Configuration menu<br />

IcL • Soft starter rated current R According to the soft<br />

starter rating<br />

Maximum rated continuous current of the soft starter (see pages 11 to 84).<br />

IcL value is on the soft starter nameplate (Soft starter FLA). Read only parameter between 17 A and 590 A.<br />

dLtA • Connection type<br />

LInE<br />

dLt<br />

CAUTION<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

• This parameter must be set in accordance with the wiring type, see page 30.<br />

• When dLtA is set to dLt:<br />

- Only the SH31-.../4 range can be installed inside delta connection.<br />

- Ensure connection exactly as shown page 30.<br />

- Line voltage should not exceed 440 V.<br />

Failure to follow these instructions can result in equipment damage.<br />

Uln • Line voltage<br />

- Line: in line connection<br />

- Inside delta connection of the motor.<br />

Parameters automatically set when dLtA = dLt<br />

Parameter Set Description<br />

code value<br />

bSt 0 Boost time, see page 53<br />

SSC oFF Start-stop control, see page 54<br />

SPCU 0 Start-stop profile control voltage, see page 54<br />

PHr 123 Phase sequence, see page 57<br />

EdC inactive End of deceleration, see page 52<br />

R/W* LInE<br />

R/W /4 range:<br />

200 to 440 V<br />

/6 range:<br />

200 to 600 V<br />

/4 range:<br />

400 V<br />

/6 range:<br />

480 V<br />

Set to the nominal voltage of the mains.<br />

Note: Improper setting may cause unnecessary tripping, because Uln is the reference for over voltage and under<br />

voltage protections.<br />

In • Motor rated current<br />

Cod • Setting lock<br />

nLOC<br />

LOC<br />

R/W* 0.4 IcL<br />

up to IcL<br />

• Soft starter in line connection:In = rated current of the motor.<br />

• Soft starter inside delta connection:In = rated current of the motor / √3.<br />

R/W nLOC<br />

According to the<br />

soft starter rating<br />

(pages 11 to 22)<br />

Used to enable or disable parameters modification on the displays.<br />

- not locked: all R/W parameters can be modified. Also accessible with key combination<br />

- locked: all parameters are read only on local display or remote keypad display (the parameters can be<br />

still modified by serial link and BLEMOsoft software).<br />

LAC • Advanced mode<br />

oFF<br />

On<br />

R/W oFF<br />

Allows you to access to the Advanced level, see page 46 for detailed description.<br />

- off: Easy start up level<br />

- on: Advanced level<br />

Note: It also allows to display a longer trip history list:<br />

LAC set to oFF: Total number of trips dEFtand Trip history 1 dEF1, page 63.<br />

LAC set to On: Total number of trips dEFt and Trip history 1 dEF1 to Trip history 9 dEF9, page 63.


Settings menu (SEt)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

SEt Settings menu<br />

t90 • Initial voltage R/W 10..50% of full<br />

voltage, by<br />

increment of 5<br />

Sets the motor’s initial starting voltage.<br />

Initial voltage should be set in order to produce motor rotation as soon as the voltage is applied to the motor.<br />

If set too low, the motor will rotate later after the "Run" signal.<br />

Voltage%<br />

Run<br />

ILt • Current limit<br />

Time (s)<br />

30%<br />

t90 is set by increment of 5 with the HMI.<br />

And t90 is set by increment of 1 only with the communication<br />

network.<br />

R/W 200..700% of In with<br />

max 350% of IcL<br />

Set the motor current limit applied during the soft start.<br />

With the maximum load, the ILt should be set to a high enough value to allow motor start.<br />

Current limit is not operating during Run and Soft stop.<br />

ILt<br />

Time (s)<br />

350%<br />

If the application requires more 350% IcL, the soft starter must be<br />

oversized.<br />

CAUTION<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

By communication network, do not set ILt above 350% of IcL.<br />

Failure to follow these instructions can result in equipment damage.<br />

tLS • Max start time R/W 1..250 s 15 s<br />

Set the maximum start time. The time calculation is between the "start" order and "Run" Led light on (motor runs at<br />

full voltage and bypass contactor on).<br />

Used to prevent a longer start time than expected.<br />

Note: Check that ACC is lower than tLS.<br />

Example: jammed motor<br />

If the starting time exceeds the value of tLS, the Soft starter displays StF “Too Long StartTime” trip, page 76.<br />

51


Settings menu (SEt)<br />

52<br />

Code Name/Description R/W Adjustment range Factory setting<br />

SEt Settings menu (continued)<br />

ACC • Acceleration time R/W 1..60 s 10 s<br />

Determines motor’s voltage ramp up time, if SSC is set to OFF.<br />

Determines motor’s torque ramp up time, if SSC is set to ON.<br />

Run command<br />

dEC • Deceleration time R/W FrEE, 1...60 s Free<br />

1 to 60<br />

FrEE<br />

Determines motor’s voltage ramp down time, if SSC is set to OFF.<br />

Determines motor’s torque ramp down time, if SSC is set to ON.<br />

- Deceleration time<br />

- Freewheel deceleration<br />

%<br />

Run<br />

EdC • End of deceleration<br />

Time(s)<br />

R/W 0..10 0<br />

Threshold for changing to freewheel stop mode at the end of deceleration.<br />

Soft deceleration will end when the estimated torque falls below the EdC value.<br />

Note: Edc is inactive when dLtA = dLt. In this case, EdC value is not used and is not relevant.<br />

Motor<br />

voltage<br />

tHP • Motor thermal protection<br />

10<br />

20<br />

30<br />

dEC<br />

Freewheel<br />

Time(s)<br />

Motor<br />

voltage<br />

R/W 10<br />

To select the class of motor thermal protection, see explanations and curves page 22.<br />

- IEC class 10<br />

- IEC class 20<br />

- IEC class 30 (heavy duty)<br />

Note: To activate the Motor thermal protection, set ItH to ErUn or On, page 59<br />

Freewheel


Advanced adjustments menu (AdJ)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

AdJ (1) Advanced adjustments menu<br />

Snb • Number of starts R/W oFF, 1..10 oFF<br />

Limiting the number of soft starts and soft stops during an adjustable period of time. This period is set with SLG.<br />

When the number of soft starts and soft stops is above the Snb value, during SLG period, the trip message is SnbF<br />

or tbS.<br />

Example 1: Snb = 6, SLG = 30 min and dEC = Free<br />

6 starts are allowed in 30 min period. If you do 7 starts, you will have SnbF trip message.<br />

Example 2: Snb = 6, SLG = 30 min and dEC = 10<br />

3 starts and 3 stops are allowed in 30 min period. If you do 4 starts, you will have SnbF trip message.<br />

SLG • Starts period<br />

See Snb above.<br />

bSt • Boost time<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

R/W 1..60 min 30 min<br />

R/W 0.0 .. 1.0<br />

by increment of 0.1<br />

0 (no pulse)<br />

Intended to start high friction loads that require high starting torque for a short time.<br />

A pulse of 80% Uln, without current limit, is initiated to break the load free. Pulse duration is adjustable, 0.1 – 1sec.<br />

After this pulse, the voltage is ramped down to the initial voltage setting, before ramping up again to full voltage<br />

according to start parameters settings.<br />

Voltage %<br />

Run 0.1 to 1s<br />

Note: bSt is inactive (=0) when dLtA = dLt. In this case, bSt value is not used<br />

and is not relevant.<br />

0.1 s on keypad becomes 1 with Modbus (1/10th s value with Modbus).<br />

Time (s)<br />

53


Advanced adjustments menu (AdJ)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

54<br />

Code Name/Description R/W Adjustment range Factory setting<br />

AdJ (1) Advanced adjustments menu (continued)<br />

SSC • Start-stop control R/W* On<br />

On<br />

oFF<br />

- On : Acceleration ACC and deceleration dEC are controlled by torque.<br />

When SSC=On the soft starter will set automatically the Start-stop profile control voltage, SPCU<br />

DEACTIVATED.<br />

This configuration is suitable for most of the applications, and especially pumps. However, other controls<br />

are available with SPCU (activated when SSC=oFF)<br />

- Off<br />

Note: SSC is set to oFF when dLtA =dLt. In this case, SSC value is not used and is not relevant.<br />

SPCU • Start-stop profile control voltage R/W* 0<br />

0<br />

1<br />

2<br />

3<br />

Acceleration and deceleration are controlled by voltage variation<br />

Note: SPCU is forced to "profile 0" when dLtA = dLt. SPCU is inactive When SSC = On.<br />

In these cases, SPCU values are not used and are not relevant.<br />

- Start-stop profile 0: open loop with simple voltage ramp-up.<br />

- Start-stop profile 1<br />

- Start-stop profile 2<br />

- Start-stop profile 3<br />

Profiles 1, 2 and 3, are controlling voltage ramp-up with reduction of the over-torque at the end of starting.<br />

Advice : evaluate behavior on the application from profile 0 up to profile 3. If the application is instable, come back<br />

to the previous profile.<br />

Torque<br />

Parameters affected when SSC = oFF<br />

Parameter<br />

code<br />

Status Description<br />

ACC controlled by Acceleration time, see page 52.<br />

dEC voltage variation Deceleration time, see page 52.<br />

SPCU active Start-stop profile control voltage<br />

time


Advanced settings menu (SEt2)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

SEt2 (1) Advanced settings menu<br />

SEt2 allows you to have a 2nd set for the 5 parameters below.<br />

These parameters have the same definition as SEt.<br />

They can be validated with 2 possibilities:<br />

• Remotely by communication.<br />

• With logic input.<br />

t92 • 2nd initial voltage R/W 10..50 % of full voltage<br />

Uln, by increment of 5<br />

Same as Initial voltage t90 page 51.<br />

ILt2 • 2nd current limit<br />

Same as Current limit ILt page 51.<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

R/W 200..700 of In2 with max<br />

350% IcL<br />

ACC2 • 2nd acceleration time R/W 1..60 s 10 s<br />

Same as acceleration time ACC page 52.<br />

dEC2 • 2nd deceleration time R/W FrEE, 1..60 s FrEE<br />

Same as deceleration time dEC page 52.<br />

In2 • 2nd motor rated Current<br />

Same as motor rated current In page 50.<br />

30%<br />

350%<br />

R/W* 0.4 IcL up to IcL According to the soft<br />

starter rating (see<br />

pages 11 to 22)<br />

55


Advanced protections menu (PrO)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

56<br />

Code Name/Description R/W Adjustment range Factory setting<br />

PrO (1) Advanced protections menu<br />

UId • Under current threshold R/W Off, 20..90 (%In) oFF<br />

Trips the soft starter when motor current drops below set level for a time longer than under current time delay (UIt).<br />

Active in running state.<br />

Note: Trip message is UCF.<br />

Current (A)<br />

UCF<br />

trip message<br />

Time (s)<br />

UIt • Under current time delay R/W<br />

Adjusts the time delay linked with the parameter under current threshold UId.<br />

OId • Overcurrent threshold<br />

1..40 s<br />

by increment of 1 s<br />

R/W 100..300 (%In)<br />

by increment of 5<br />

10 s<br />

200%<br />

Trips the soft starter when motor current rises above a set level for a time longer than overcurrent time delay (OIt).<br />

Active in running state.<br />

Note: Trip message is OCF.<br />

Current (A)<br />

OCF<br />

Trip message<br />

Time (s)


Advanced protections menu (PrO)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

PrO (1) Advanced protections menu (continued)<br />

OIt • Overcurrent time delay R/W<br />

Adjusts the time delay linked with the parameter OId.<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

0.0 .. 5.0<br />

by increment of 0.1<br />

Ubd • Unbalance threshold R/W Off,10..100 (% of In) 25<br />

Trips the soft starter in case of motor current unbalance, between 2 or 3 phases.<br />

This is depending also to the soft starter range.<br />

This is linked with the unbalance time delay Ubt.<br />

Adjusts the motor current unbalance. Combined with unbalance delay Ubt.<br />

Note: Trip message is PHbd.<br />

Ubt • Unbalance time delay<br />

Adjusts the time of unbalance threshold Ubd.<br />

Grdd • Ground leakage current threshold<br />

Only in the SH31-.../6 ranges<br />

Automatically set to oFF on SH31-.../4 range<br />

Combined with Ground leakage current time delay (Grdt).<br />

Note: Trip message is GrdF.<br />

Grdt • Ground leakage current time delay<br />

Adjusts time delay of ground leakage current threshold Grdd.<br />

R/W 1..60 s<br />

by increment of 1<br />

0.5 s<br />

10 s<br />

R/W Off, 10..100 % of In 25 for S6 and S6U<br />

oFF for Q<br />

R/W 1..60 s 5 s<br />

PHr • Phase sequence R/W* oFF<br />

321<br />

123<br />

oFF<br />

- 3 2 1: reverse (L3 - L2 - L1)<br />

- 1 2 3: Forward (L1 - L2 - L3)<br />

- Off: not monitoring<br />

If the line phases are not in the order confugured, the soft starter trips and displays PIF.<br />

Note: When dLtA is set to dLt (the soft starter is connected Inside delta connection), PHr is forced to 123.<br />

In this case, PHr value is not used and is not relevant.<br />

57


Advanced protections menu (PrO)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

(2)Only available by Modbus.<br />

58<br />

Code Name/Description R/W Adjustment range Factory setting<br />

PrO (1) Advanced protections menu (continued)<br />

PHL • Phase loss detection R/W* On<br />

On<br />

oFF<br />

Manage the input (or line) phase loss controls.<br />

- on<br />

- off<br />

Note: Trip message is PHF.<br />

USd • Under voltage threshold R/W 50..90 (% of ULn) 70%<br />

Trips the soft starter when the voltage drops below the set level for a time longer than under voltage time delay<br />

(USt).<br />

Line voltage (V)<br />

Note:<br />

Becomes operational only after start signal. When voltage drops to zero (voltage outage), the soft starter will trip<br />

immediately, overriding the delay. Trip message is USF.<br />

USt • Under voltage time delay R/W 1..10 5 s<br />

Adjusts the time of under voltage threshold USd.<br />

Time<br />

(s)


Advanced protections menu (PrO)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

PrO (1) Advanced protections menu (continued)<br />

OSd • Over voltage threshold R/W* 110..125% of Uln 120%<br />

Trips the soft starter when mains voltage increases above the set level for a time longer than over voltage time<br />

delay (OSt).<br />

Line voltage (V)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

Time<br />

(s)<br />

Note: Trip message is OSF. The trip appears only after a Run command.<br />

OSt • Over voltage time delay R/W 1..10 2 s<br />

Trips the soft starter when mains voltage increases above the set level for a time longer than overvolt delay.<br />

Note: Trip message is OSF.<br />

PtC • PTC probes motor monitoring R/W oFF<br />

oFF<br />

On<br />

The PTC probes on the motor must be connected to the correct analog input (see page 25).<br />

This protection is independent of the Motor thermal protection tHP.<br />

Both types of protection can be used simultaneously.<br />

- off (No PTC probes are not activated)<br />

- on (PTC probes activated. Wire the probes)<br />

Note: Trip message is OtF.<br />

ItH • Overload protection R/W* On<br />

oFF<br />

ErUn<br />

On<br />

ItH determines if and when the overload protection is active<br />

- off: the overload protection is disabled<br />

- Erun: the overload protection is enable only during the steady state (rUn)<br />

- On: the overload protection is always enable.<br />

Note: Trip message is OLF.ItH set to oFF resets the thermal state of the motor when the soft starter is stopped.<br />

CAUTION<br />

RISK OF DAMAGE TO THE SOFT STARTER AND THE MOTOR<br />

• When ItH = oFF, it is recommended to use PtC probes to protect the motor against overheating.<br />

• When ItH = ErUn, it is recommended to set tLS to the maximum start time of the installation, to protect the<br />

installation in case of motor stalling.<br />

Failure to follow these instructions can result in equipment damage.<br />

59


Advanced IO menu (IO)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

60<br />

Code Name/Description R/W Adjustment range Factory setting<br />

IO (1) Advanced IO menu<br />

LI2 • Logic input 2 R/W* rUn<br />

Strt<br />

rUn<br />

2nd<br />

EtF<br />

rSt<br />

FAn<br />

FI<br />

LIL<br />

- start: for a 3-wire control<br />

- run: for a 2-wire control<br />

- 2nd: 2nd set of parameters<br />

- EtF: external detected fault<br />

- rSt: remote reset<br />

- FAn: fan control<br />

- FI: trip inhibition: assigned after a continuous press of ENTER key during 2s.<br />

- LIL: Forced local command (by control terminals)<br />

Note: the modification will be taken into account only at the next control power on.<br />

<strong>DANGER</strong><br />

LOSS OF PERSONNEL AND EQUIPMENT PROTECTION<br />

• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.<br />

• It should not be enabled for typical applications of this equipment.<br />

• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the<br />

presence of soft starter protection poses a greater risk than personnel injury or equipment damage.<br />

Failure to follow these instructions will result in death or serious injury.<br />

LI3 • Logic input 3 R/W* rSt<br />

2nd<br />

EtF<br />

rSt<br />

FAn<br />

FI<br />

LIL<br />

- 2nd: 2nd set of parameters<br />

- EtF: external detected fault<br />

- rSt: remote reset<br />

- FAn: fan control<br />

- FI: trip inhibition: assigned after a continuous press of ENTER key during 2s.<br />

- LIL: Forced local command (by control terminals)<br />

Note: the modification will be taken into account only at the next control power on.<br />

LOSS OF PERSONNEL AND EQUIPMENT PROTECTION<br />

<strong>DANGER</strong><br />

• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.<br />

• It should not be enabled for typical applications of this equipment.<br />

• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the<br />

presence of soft starter protection poses a greater risk than personnel injury or equipment damage.<br />

Failure to follow these instructions will result in death or serious injury.


Advanced IO menu (IO)<br />

Code Name/Description R/W Adjustment range Factory setting<br />

IO (1) Advanced IO menu (continued)<br />

r1 • Relay 1 R/W* nStP<br />

StPd<br />

nStP<br />

Strt<br />

rUn<br />

rdY<br />

trIp<br />

ALr<br />

UNINTENDED EQUIPMENT OPERATION<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped<br />

<strong>DANGER</strong><br />

It is mandatory that:<br />

- One of the relay (R1 or R2) must be set to trIP.<br />

- Relay R1 or R2 set to trip must be wired as shown on page 38 through 41.<br />

Failure to follow these instructions will result in death or serious injury.<br />

- stopped - Relay is energized at stop<br />

- not stopped - Relay is not energized at stop and is energized at all other times<br />

- starting - Relay is energized during the start process until the bypass contactor is closed<br />

- running - Relay is energized when the bypass contactor is closed<br />

- ready - Relay is energized when the soft starter is ready to be started (mains is connected, no trip and<br />

the maximum number of starts (Snb) is not reached)<br />

- trip - Relay is de-energized in case of trip<br />

- alarm - Relay is de-energized upon alarm, Overload alarm: thermal state of overload protection is above<br />

110%.<br />

Note: An alarm indicates the presence of non critical event.<br />

r2 • Relay 2 R/W* trIP<br />

Same as r1.<br />

FAn • Fan management R/W AUto<br />

AUto<br />

On<br />

oFF<br />

HAnd<br />

- auto: the soft starter manages automatically the fan.<br />

- on: always on<br />

- off: always oFF<br />

- Hand: manual Fan is controlled by a Logic input (LI2 or LI3)<br />

RISK OF DAMAGE TO THE SOFT STARTER<br />

CAUTION<br />

When FAn is set to oFF or HAnd, ensure that the soft starter mets the mounting recommendations described<br />

page 18.<br />

Failure to follow these instructions can result in equipment damage.<br />

61


Advanced communication menu (COP)<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

*: Write only when the soft starter is stopped.<br />

62<br />

Code Name/Description R/W Adjustment range Factory setting<br />

COP Advanced communication menu<br />

Add • Modbus address R/W* 1..247 oFF<br />

oFF<br />

1 to 247<br />

- off<br />

- Modbus address<br />

Note: the modification will be taken into account only at the next control power on.<br />

tbr • Modbus baudrate R/W* 4.8, 9.6, 19.2 Kbps 19.2 Kbps<br />

Note: the modification will be taken into account only at the next control power on.<br />

With the remote keypad, set 19.2 Kbps<br />

For • Modbus format R/W* 8E1<br />

8o1<br />

8E1<br />

8n1<br />

8n2<br />

- 8 bit, odd parity, 1 stop bit<br />

- 8 bit, even parity, 1 stop bit<br />

- 8 bit, no parity, 1 stop bit<br />

- 8 bit, no parity, 2 stop bit<br />

Note: the modification will be taken into account only at the next control power on.<br />

With the remote keypad, set 8E1<br />

ttO • Modbus time out<br />

Note: 0.1s on keypad becomes 1 with Modbus (1/10th s value with Modbus).<br />

Trip message is SLF.<br />

LOSS OF CONTROL<br />

WARNING<br />

R/W* 0.1..60.0 s 5.0 s<br />

Check that the selection of Modbus time out will not endanger personnel or equipment in any way.<br />

Failure to follow this instruction can result in death or serious injury or equipment damage.<br />

CtrL • Command channel R/W* LCL<br />

LCL<br />

dbS<br />

- local command: with the control terminals<br />

- remote command: Modbus<br />

Note: During soft start and soft stop, parameters values written by Modbus are not taken into account.<br />

LI1 must be activated (LI1 = 1) to allow the remote command.


Advanced monitoring menu (SUP)<br />

Code Name/Description R/W Range<br />

SUP Advanced monitoring menu<br />

StPr • Last starting time R 0-999 s<br />

Starting time is the duration to start the motor.<br />

SICL • Last start maximum current<br />

Displays last starting maximum current.<br />

LFt • Last trip<br />

Displays last trip message. See trip codes page 75.<br />

dICL • Trip current<br />

Displays motor current value upon last trip.<br />

rnt • Total run time<br />

Displays motor total run time.<br />

Stnb • Total number of starts<br />

Displays total number of starts.<br />

dEFt • Total number of trips<br />

Displays total number of trips.<br />

dEF1 • Trip history 1<br />

Displays the trip message occurred before LFt.<br />

dEF2 • Trip history 2<br />

(1) Displays the trip message occurred before dEF1.<br />

dEF3 • Trip history 3<br />

(1) Displays the trip message occurred before dEF2.<br />

dEF4 • Trip history 4<br />

(1) Displays the trip message occurred before dEF3.<br />

dEF5 • Trip history 5<br />

(1) Displays the trip message occurred before dEF4.<br />

dEF6 • Trip history 6<br />

(1) Displays the trip message occurred before dEF5.<br />

dEF7 • Trip history 7<br />

(1) Displays the trip message occurred before dEF6.<br />

dEF8 • Trip history 8<br />

(1) Displays the trip message occurred before dEF7.<br />

dEF9 • Trip history 9<br />

(1) Displays the trip message occurred before dEF8.<br />

(1)Only available when Advanced mode LAC page 50 is set to On.<br />

R 0-999 A<br />

R -<br />

R 0-999 A<br />

R hours<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

R -<br />

63


Utility menu (UtIL)<br />

*: Write only when the soft starter is stopped<br />

(1) Accessible, except motor in run state, using the key shortcut<br />

64<br />

Code Name/Description R/W Adjustment range Factory setting<br />

UtIL (1) Utility menu<br />

tESt • Soft starter self test R/W* On oFF<br />

Result<br />

Good<br />

BAd. Possible causes :<br />

- Improper internal voltage,<br />

- Checksum error,<br />

- Disconnected keyboard,<br />

- Disconnected heatsink thermal sensor,<br />

- Disconnected bypass relay (frame size C).<br />

If the detected fault persists, contact BLEMO product support.<br />

UdP • Soft starter software version R 0000..9999<br />

Two first digits: version<br />

Two last digits: sub version<br />

FCS • Back to factory settings R/W*<br />

UNINTENDED EQUIPMENT OPERATION<br />

<strong>DANGER</strong><br />

Check that the modification of the current configuration is compatible with the wiring diagram used.<br />

Failure to follow these instructions will result in death or serious injury.<br />

After press "Enter", SUrE is displayed. After press "Enter", parameters go back to factory settings.<br />

rPr • Reset of trip history and counters R/W*<br />

ESC +<br />

After press "Enter", SUrE is displayed. After press "Enter", trip history and counters are reset (rnt, dEF1 to dEF9<br />

in the SUP menu).


Command channel<br />

Command channel: local or remote command<br />

A command channel gives the possibility to command the motor by the soft starter (start, stop…).<br />

it can also read or write parameters.<br />

In local command mode, the SH31 can be set from the display terminal:<br />

• Use the 4 keys to enter into the menu.<br />

In remote command, the SH31 soft starter can be set from the remote keypad:<br />

• The remote keypad can be used in a similar way than the embedded keypad, it means that the HMI on the remote keypad has the<br />

same behavior as the HMI on the product.<br />

Note: Some command channels can also read or write parameters.<br />

Keypad<br />

In this example, LI3 is configured to forced local command (LIL).<br />

If CtrL = Modbus + forced local: it’s forced local in first.<br />

or<br />

PLC<br />

Modbus<br />

Priority stop<br />

Active channel<br />

CtrL<br />

configuration parameter<br />

(CtrL = Modbus)<br />

LOCAL mode: The soft starter is entirely controlled via the terminals. The parameters can be read and written via Modbus. The soft starter<br />

remains in LOCAL mode as long as the CtrL = 0.<br />

FORCED LOCAL mode: The soft starter is entirely controlled via the terminals. Write access to the parameters from the Modbus link is<br />

prohibited. Reading is possible.<br />

Note: LI1 must be activated (LI1 = 1) to allow the remote command.<br />

A switch can be used on LI1 if a local stop by the terminal is needed. In this case, the stop will be in freewheel.<br />

Soft starter<br />

command<br />

Forced local:<br />

LI3= LIL<br />

or<br />

Command word, bit 15 = 1<br />

65


Command channel<br />

Behavior on channel change<br />

In the COP menu (Advanced communication), the active channel can be changed via CtrL parameter:<br />

CtrL parameter is a configuration parameter that can be modified when the motor is stopped.<br />

In the IO menu (Advanced IO), a Logic input can be assigned to local command: :<br />

The local remote input is active at level 1.<br />

When the input local remote is active, the active command channel is the local channel.<br />

When the local force function is active from a Logic input, the parameters can only be written by the local HMI or the external keypad. If<br />

written by Modbus function 6 or 16, the exception 1 bad function is sent back.<br />

When the local force function is active Modbus command word, parameters can be written also by Modbus.<br />

The Logic input assign to "Forced local command" has the priority on bit 15 from Modbus command word. If LI3 is assigned to LIL and<br />

LI3=1, even if bit 15=1 the "Forced local command" is active.<br />

When CTRL = Modbus and LI force local command activated, then a Modbus request 6 or 16 sends back an exception code 1 illegal<br />

function.<br />

When on Modbus, only LI1 stop is taken into account.<br />

Command word<br />

The control register write definition is changed as follows:<br />

The SH31 incorporates one control register intended for controlling the SH31.<br />

Address: The control register address is: 752.<br />

In order to control the SH31 using the control register:<br />

• Use Function 16 or function 6<br />

• Use Address_High (page) = 2<br />

• Use Address_Low = 240 (0F0H)<br />

• Write to one register only<br />

• Set comm_control (CtrL) to 1 for Modbus<br />

66<br />

Code Name Range Default value<br />

CtrL command channel 0: local command<br />

1: Remote command: Modbus<br />

Code Name Value<br />

LI2<br />

or LI3<br />

Logic input 2<br />

or logic input 3<br />

Bit Function Comment<br />

LIL: Forced Local command<br />

bit 0 RUN/STOP Write "1" (On) to RUN<br />

Write "0" (oFF) to STOP, in configured stop (DEC parameter)<br />

bit 1 reserved<br />

bit 2 reserved<br />

bit 3 trip reset Write "1" to reset<br />

bit 4 reserved<br />

bit 5 reserved<br />

bit 6 reserved<br />

bit 7 reserved<br />

bit 8 reserved<br />

bit 9 reserved<br />

bit 10 Freewheel stop Write "1" to set freewheel deceleration, linked with bit 0<br />

bit 11 2nd set of parameters Write "1" to enable second set of parameters<br />

bit 12 reserved<br />

bit 13 reserved<br />

bit 14 reserved<br />

bit 15 Forced local command Write "1" (On) forces local command<br />

0


Command channel<br />

Status word<br />

The Status register address is: 256<br />

• Use Function 3 only<br />

• Use Address_High (page) = 1<br />

• Use Address_Low = 0 (00H)<br />

• Read one register only<br />

Bit Function Comment<br />

bit 0 Ready<br />

bit 1 On<br />

bit 2 Trip A trip condition exists.<br />

bit 3 Warning A warning condition exists.<br />

bit 4 Reserved<br />

bit 6 LI2<br />

bit 7 LI1<br />

bit 8<br />

bit 9<br />

bit 10<br />

bit 11<br />

bit 12<br />

bit 13<br />

(Motor current in %)<br />

bit 14 Local control<br />

All the conditions that will permit the operation of a switching device by the remote host controller have<br />

been fulfilled.<br />

The main circuit contacts are closed or the semiconductor switches of semiconductor switching device<br />

are in the conducting state (ACC, DEC and BYPASS).<br />

The motor current is expressed as a percentage of the motor rated current.<br />

Range is 0-200%.<br />

6 bits code<br />

200% = 63 (decimal) = 111111 (binary)<br />

The indication to a remote host controller that as a result of operator intervention, commands received<br />

will not be accepted or acted upon (forced local command).<br />

bit 15 Ramping Accelerating or decelerating the motor.<br />

67


Modbus Function<br />

This section describes the connection to the bus or network, signaling, diagnostics, and configuration of the communication-specific<br />

parameters via the 7-segment LED display.<br />

It also describes the communication services of the Modbus protocol.<br />

Modbus Protocol<br />

The transmission mode used is RTU mode. The frame contains no message header byte, nor end of message bytes.<br />

It is defined as follows:<br />

The data is transmitted in binary code.<br />

CRC16: cyclical redundancy check.<br />

The end of the frame is detected on a silence greater than or equal to 3 characters.<br />

Principle<br />

The Modbus protocol is a master-slave protocol.<br />

Master Only one device can transmit on the line at any time.<br />

The master manages the exchanges and only it can take<br />

the initiative.<br />

It interrogates each of the slaves in succession.<br />

No slave can send a message unless it is invited to do so.<br />

The master repeats the question when there is an incorrect<br />

exchange, and declares the interrogated slave absent if no<br />

response is received within a given time period.<br />

If a slave does not understand a message, it sends an<br />

exception response to the master. The master may or may<br />

not repeat the request.<br />

Slave i Slave j Slave k<br />

Direct slave-to-slave communications are not possible.<br />

For slave-to-slave communication, the application software must therefore be designed to interrogate a slave and send back data received<br />

to the other slave.<br />

Two types of dialogue are possible between master and slaves:<br />

• the master sends a request to a slave and waits for its response<br />

• the master sends a request to all slaves without waiting for a response (broadcasting principle)<br />

Addresses<br />

• The soft starter Modbus address can be configured from 1 to 247.<br />

• Address 0 coded in a request sent by the master is reserved for broadcasting. SH31 take account of the request, but do not respond to it.<br />

Supported Modbus functions<br />

The SH31 supports the following Modbus functions.<br />

68<br />

Slave<br />

address<br />

Request code Data CRC16<br />

Function name Code Description Remarks<br />

Read holding registers 03<br />

16#03<br />

Write one output word 06<br />

16#06<br />

Write multiple registers 16<br />

16#10<br />

(Sub-function)<br />

Read device Identification<br />

43<br />

16#2B<br />

Read N output words Max PDU length : 63 words<br />

Write one output word<br />

Write N output word Max PDU length : 61 words<br />

Read device identification


Modbus Function<br />

The following paragraphs describes each supported function.<br />

Read Holding registers<br />

Request<br />

Function code 1 Byte 0x03<br />

Starting Address 2 Bytes 0x0000 to 0xFFFF<br />

Quantity of Registers 2 Bytes 1 to 63 (0x 3F)<br />

Response<br />

Function code 1 Byte 0x03<br />

Byte count 1 Byte 2 x N*<br />

Register value N* x 2 Bytes<br />

*N: Quantity of Registers<br />

Error<br />

Error code 1 Byte 0x83<br />

Exception code 1 Byte 01 or 02 or 03 or 04 (see details on<br />

page 72)<br />

Example<br />

Note: Hi = high order byte, Lo = low order byte.<br />

This function can be used to read all SH31 words, both input words and output words.<br />

Request<br />

Slave<br />

no.<br />

Response<br />

Example: read 2 words 'ACC and DEC at Modbus address 19 and 20 to W3105 (16#0013 to 16#0014) in slave 2, using function 3, where:<br />

• ACC - Acceleration = 10<br />

• DEC - Deceleration = 0<br />

03 No. of first word Number of words CRC16<br />

Hi Lo Hi Lo Lo Hi<br />

1 byte 1 byte 2 bytes 2 bytes 2 bytes<br />

Slave<br />

no.<br />

03 Number of<br />

bytes read<br />

First word value ------- Last word value CRC16<br />

Hi Lo Hi Lo Lo Hi<br />

1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes<br />

Request 02 03 0019 0002 CRC16<br />

Response 02 03 04 000A 0000 CRC16<br />

Value of: W0019 W020<br />

Parameters: ACC DEC<br />

69


Modbus Function<br />

Write one output word<br />

Request<br />

Response<br />

Error<br />

Example<br />

Request and response (the frame format is identical)<br />

Example: write value 16#0008 in word W0022 (16#2329) in slave 2 Snb Number of starts 8.<br />

70<br />

Function code 1 Byte 0x06<br />

Register Address 2 Bytes 0x0000 to 0xFFFF<br />

Register value 2 Bytes 0x0000 to 0xFFFF<br />

Function code 1 Byte 0x06<br />

Register Address 2 Bytes 0x0000 to 0xFFFF<br />

Register value 2 Bytes 0x0000 to 0xFFFF<br />

Error code 1 Byte 0x86<br />

Exception code 1 Byte 01 or 02 or 03 or 04 (see details on<br />

page 72)<br />

Slave<br />

no.<br />

06 Word number Value of word CRC16<br />

Hi Lo Hi Lo Lo Hi<br />

1 byte 1 byte 2 bytes 2 bytes 2 bytes<br />

Request and response 02 06 0016 0008 CRC16


Modbus Function<br />

Read Device Identification<br />

ID Name / Description Type<br />

0x00 VendorName ASCII String<br />

0x01 ProductCode ASCII String<br />

0x02 MajorMinorRevision ASCII String<br />

Example<br />

Default values to be detailed<br />

Request<br />

Slave<br />

no.<br />

Response<br />

2B Type of MEI<br />

0E<br />

The total response size equals 49 bytes<br />

ReadDeviceId<br />

01<br />

Object Id<br />

00<br />

The three objects contained in the response correspond to the following objects:<br />

CRC16<br />

Lo Hi<br />

1 byte 1 byte 1 byte 1 byte 1 byte 2 bytes<br />

Slave<br />

no.<br />

2B Type of MEI<br />

0E<br />

ReadDeviceId<br />

01<br />

Degree of conformity<br />

02<br />

1 byte 1 byte 1 byte 1 byte 1 byte<br />

------- Number of additional frames<br />

00<br />

------- Id of object no. 1<br />

00<br />

------- Id of object no. 2<br />

01<br />

------- Id of object no. 3<br />

02<br />

------- CRC16<br />

Next object Id<br />

00<br />

Note: The response to function 43 may be negative; in this case, the response located at the top of the next page is sent by the SH31 rather<br />

than the response described above.<br />

-------<br />

Number of objects<br />

03<br />

1 byte 1 byte 1 byte<br />

Length of object no. 1<br />

12<br />

Value of object no. 1<br />

“BLEMO”<br />

1 byte 1 byte 18 bytes<br />

Length of object no. 2<br />

0B<br />

Value of object no. 2<br />

“SH31XXXXXX”<br />

1 byte 1 byte 11 bytes<br />

Length of object no. 3<br />

04<br />

Value of object no. 3<br />

“0201”<br />

1 byte 1 byte 04 bytes<br />

Lo Hi<br />

1 byte 1 byte<br />

• Object no. 1: Manufacturer name (always “BLEMO”, ie. 18 bytes).<br />

• Object no. 2: Device reference (ASCII string; for example: “SH31XXXXXX”, ie. 11 bytes).<br />

• Object no. 3: Device version, in “MMmm” format where “MM” represents the determinant and “mm” the subdeterminant (4-bytes<br />

ASCII string; for example: “0201” for version 2.1).<br />

-------<br />

-------<br />

-------<br />

-------<br />

71


Modbus Function<br />

Error management<br />

Exception responses<br />

An exception response is returned by a slave when it is unable to perform the request which is addressed to it.<br />

Format of an exception response:<br />

Response code: request function code + 16#80.<br />

Error code:<br />

1 = The function requested is not recognized by the slave<br />

2 = The bit or word addresses indicated in the request do not exist in the slave<br />

3 = The bit or word values indicated in the request are not permissible in the slave<br />

4 = The slave has started to execute the request but cannot continue to process it completely<br />

CRC16 calculation<br />

The CRC16 is calculated on all the message bytes by applying the following method:<br />

Initialize the CRC (16-bit register) to 16#FFFF.<br />

Enter the first to the last byte of the message:<br />

The CRC obtained will be transmitted with the low order bytes sent first, followed by the high order ones (unlike the other data contained in<br />

Modbus frames).<br />

XOR = exclusive OR.<br />

72<br />

Slave<br />

no.<br />

Response<br />

code<br />

Error<br />

code<br />

CRC16<br />

Lo Hi<br />

1 byte 1 byte 1 byte 2 bytes<br />

End enter<br />

CRC XOR —> CRC<br />

Enter 8 times<br />

End enter<br />

Move the CRC one bit to the right<br />

If the output bit = 1, enter CRC XOR 16#A001—> CRC


Connection to RS485 bus<br />

Standard schematic<br />

The standard schematic corresponds to the Modbus specification published on the Modbus.org site in 2002<br />

(Modbus_over_serial_line_V1.pdf, Nov 2002) and in particular to the schematic of the 2-wire multidrop serial bus.<br />

The SH31 follows this specification.<br />

Schematic diagram:<br />

Master<br />

Slave 1 Slave n<br />

Type of trunk cable Shielded cable with 1 twisted pair and at least a 3 rd conductor<br />

Maximum length of bus 1000 m at 19200 bps<br />

Maximum number of stations (without<br />

repeater)<br />

32 stations, ie. 31 slaves<br />

Maximum length of tap links • 20 m for one tap link<br />

• 40 m divided by the number of tap links on a multiple junction box<br />

Bus polarisation • One 450 to 650 Ω pulldown resistor at 5 V (650 Ω recommended)<br />

• One 450 to 650 Ω pulldown resistor at the Common (650 Ω recommended)<br />

This polarization is recommended for the master.<br />

Line terminator One 120 Ω 0.25 W resistor in series with a 1 nF 10 V capacitor<br />

Common polarity Yes (Common), connected to the protective ground at one or more points on the bus<br />

73


Maintenance<br />

Servicing<br />

It is advisable to perform the following actions regularly:<br />

• Check the condition and tightness of connections.<br />

• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective (average service life of<br />

fans: 3 to 5 years depending on the operating conditions).<br />

• Ensure proper fan operation.<br />

• Remove any dust from the soft starter.<br />

• Check physical damages to the soft starter.<br />

Spare parts and repairs<br />

Consult BLEMO products support.<br />

74


Diagnostics / Troubleshooting<br />

Soft starter does not start, no trip code displayed<br />

• No display:<br />

- check that the line supply is present on the control supply CL1/CL2,<br />

- check if a short circuit is not existing on the Modbus network cable (especially between RJ45 pin 7 and RJ45 pin3 or pin8. See<br />

pages 35 and 36).<br />

• Check that the code displayed does not correspond to the normal state of the soft starter (see page 46).<br />

• Check for the presence of the RUN/STOP commands (see page 37).<br />

Soft starter does not start, trip code displayed<br />

• Trip code flashes on the display.<br />

• Storing of the last 7 trips, visible with BLEMOsoft software.<br />

• The soft starter locks and the motor stops with to freewheel mode.<br />

<strong>DANGER</strong><br />

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH<br />

• Read and understand this manual before installing or operating the SH31. Installation, adjustment, repair, and maintenance must be<br />

performed by qualified personnel.<br />

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of<br />

all equipment.<br />

• Many parts of this soft starter, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically<br />

insulated tools.<br />

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.<br />

• Before servicing the soft starter:<br />

- Disconnect all power, including external control power that may be present.<br />

- Place a “DO NOT TURN ON” label on all power disconnects.<br />

- Lock all power disconnects in the open position.<br />

• Install and close all covers before applying power or starting and stopping the soft starter.<br />

Failure to follow these instructions will result in death or serious injury.<br />

Trip code<br />

displayed<br />

Name Remedy<br />

bPF Bypass contactor detected fault • Check for a welded bypass contactor or shorted SCR<br />

• Replace it if necessary<br />

CFF Invalid configuration on power-up • Revert to the factory setting in the soft starter UtIL menu<br />

• Reconfigure the soft starter<br />

EtF External detected fault • Clear the cause of the detected fault<br />

GrdF Ground leakage current detected<br />

fault<br />

• Check the electrical insulation of the motor<br />

• Check the installation<br />

• Check the values of Grdd, Grdt parameters in PrO menu page 57<br />

InF Internal detected fault • Disconnect and reconnect the control supply. If the detected fault persists, contact<br />

BLEMO product support<br />

OCF Motor overcurrent • Check the values of OId and OIt parameters in PrO menu page 56<br />

OHF Over heat detected fault • Check the sizing of the soft starter in relation to the motor and the mechanical<br />

requirement<br />

• Check the operation of the fan (if the SH31 used has one), ensuring that the air<br />

passage is not obstructed in any way and the heatsink is clean. Ensure that the<br />

mounting recommendations are observed<br />

• Wait for the SH31 cooling before restarting<br />

OLF Overload motor • Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)<br />

• Check the sizing of the soft starter motor in relation to the mechanical requirement<br />

• Check the value of tHP parameter in SEt menu page 52 andIn parameter in conF<br />

menu page 50<br />

• Wait for the motor to cool before restarting<br />

OSF Overvoltage • Check ULn parameter in conF menu<br />

• Check the power supply circuit and voltage<br />

• Check OSd and OSt parameters in PrO menu<br />

DtF Motor Over Temperature<br />

• Motor thermal trip detected by<br />

the PTC probes<br />

• Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)<br />

• Check the sizing of the soft starter motor in relation to the mechanical requirement<br />

• Check the value of PtC setting in PrO menu page 59<br />

• Wait for the motor to cool before restarting<br />

75


Diagnostics / Troubleshooting<br />

Remote keypad messages<br />

76<br />

Trip code<br />

displayed<br />

Name Remedy<br />

PHbd Phase unbalance • Check the line voltage.<br />

• Check the values of Ubd, Ubt parameters in PrO menu page 57.<br />

PHF Loss of a line phase • Check the line voltage, the connection to the soft starter and any isolating devices<br />

located between the line and the soft starter (contactors, fuses, circuit breakers, etc.).<br />

• Check the motor connection and any isolating devices located between the soft<br />

starter and the motor (contactors, circuit breakers, etc.).<br />

• Check the motor state.<br />

Line frequency, out of tolerance<br />

This detected fault can be<br />

configured in PrO menu<br />

PIF Phase inversion<br />

Line phase inversion does not<br />

conform to the selection made by<br />

PHr in PrO menu<br />

• Check the line frequency.<br />

• Check the configuration of PHL.<br />

• Invert two lines phases or set PHr = oFF.<br />

trAP Trap code • Disconnect and reconnect the control supply. If the detected fault persists, contact<br />

BLEMO support.<br />

SCF Short circuit:<br />

• short-circuit on soft starter<br />

output<br />

• Switch the soft starter off.<br />

• Check the connecting cables and the motor insulation.<br />

• Check the thyristors.<br />

• Check the bypass contactor (contact stuck).<br />

SLF Modbus Time Out • Serial link detected fault. Check the RS485 connection.<br />

SnbF Too many starts • The number of soft starts has exceeded the maximum allowed by Snb in SLG period.<br />

See Snb page 53.<br />

SSCr Shorted thyristor or wrong<br />

connection<br />

StF Starting time detected fault<br />

• Too long start time<br />

• Check the thyristors.<br />

• Check the bypass contactor (contact stuck).<br />

• Check the motor connections.<br />

• Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)<br />

• Check that tLS (Max start time) is bigger than ACC (Acceleration time). See SEt<br />

menu page 51.<br />

• Check the sizing of the soft starter motor in relation to the mechanical requirement<br />

• Check ILt value : if the value is too low, the motor may not reach acceleration and full<br />

speed.<br />

tbS Too many starts • Wait 5 minutes for frame size A.<br />

• Wait 15 minutes for frame sizes B, C, D and E.<br />

tbS appears after SnbF trip message, when trying to reset the soft starter before end of<br />

the timer.<br />

UCF Motor underload (undercurrent) • Check the values of UId and UIt parameters in PrO menu page 57.<br />

USF Under voltage or no voltage • Check UIn, USd and USt parameters in PrO menu<br />

• Check line voltage.<br />

Display Message Description<br />

InIt On initializing itself Microcontroller initializing.<br />

Communication configuration searching.<br />

COME flashing Communication<br />

interruption<br />

It has 50 ms time out.<br />

This message is shown after 20 times retrying.<br />

A-17 flashing Key alarm • Key has been held consecutively more than 10 seconds.<br />

• Membrane switch disconnected.<br />

• Keypad waked up while a key is holding.<br />

CLr flashing Confirm trip reset This is shown when :<br />

First time STOP key has been pressed while the soft starter has tripped in detected<br />

fault.<br />

dEUE flashing Soft starter mismatch Soft starter type (brand) did not match with keypad type (brand).<br />

rOME flashing ROM trip Keypad ROM detected fault.<br />

rAME flashing RAM trip Keypad RAM detected fault.<br />

CPUE flashing CPU trip Keypad CPU detected fault.


Parameter Index and Modbus addresses<br />

Code Page Name Unit<br />

Modbus<br />

code and<br />

Adjustment<br />

Range (1)<br />

Description<br />

(1) Modbus code = Soft starter message<br />

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)<br />

* : parameter visible only with Modbus<br />

Modbus<br />

address<br />

ACC 52 Acceleration time s 1 to 60 - 19 10<br />

ACC2 55 2nd acceleration time s 1 to 60 - 42 10<br />

Add 62 Modbus address -<br />

0 = oFF<br />

1 to 247<br />

off<br />

Modbus address<br />

Factory<br />

setting<br />

80 oFF<br />

bSt 53 Boost time s 0.0 to 1.0 1 with Modbus = 0.1s 34 0<br />

Cod 50 Setting lock -<br />

CtrL 62 Command channel -<br />

dEC 52 Deceleration time s<br />

dEC2 55 2nd deceleration time s<br />

0 = nLOC<br />

1 = LOC<br />

0 = LCL<br />

1 = dbS<br />

0 = FrEE<br />

1 to 60<br />

0 = FrEE<br />

1 to 60<br />

not locked<br />

locked<br />

0 – Local (LCL)<br />

1 – Modbus (dbS)<br />

freewheel deceleration<br />

-<br />

freewheel deceleration<br />

-<br />

4 nLoc<br />

84 LCL<br />

20 FrEE<br />

43 FrEE<br />

dEF1 63 Trip history 1 -<br />

01 = UCF<br />

02 = OCF<br />

01 = Motor underload (undercurrent)<br />

02 = Motor overcurrent<br />

282 -<br />

03 = PHbd 03 = Phase unbalance<br />

dEF2 63 Trip history 2 - 04 = GrdF 04 = Ground leakage current detected<br />

fault<br />

283 -<br />

dEF3 63 Trip history 3 -<br />

05 = OLF<br />

06 = OtF<br />

05 = Overload motor<br />

06 = Motor Over Temperature<br />

284 -<br />

07 = OHF 07 = Over heat detected fault<br />

dEF4 63 Trip history 4 - 08 = PIF 08 = Phase inversion<br />

285 -<br />

09 = PHF 09 = Loss of a line phase<br />

dEF5 63 Trip history 5 -<br />

10 = USF<br />

11 = OSF<br />

10 = Under voltage or no voltage<br />

11 = Over Voltage<br />

286 -<br />

12 = StF 12 = Starting time detected fault<br />

dEF6 63 Trip history 6 - 13 = SnbF 13 = Too Many Starts<br />

287 -<br />

14 = SSCr 14 = Shorted thyristor or wrong connection<br />

dEF7 63 Trip history 7 -<br />

15 = EtF<br />

16 = InF<br />

15 = External detected fault<br />

16 = Internal detected fault<br />

288 -<br />

17 = SLF 17 = Modbus Time Out<br />

dEF8 63 Trip history 8 - 18 = trAp 18 = Trap code<br />

289 -<br />

19 = SCF 19 = Short-circuit<br />

dEF9 63 Trip history 9 - 20 = bPF<br />

21 = CFF<br />

20 = Bypass contactor detected fault<br />

21 = Invalid configuration on power-up<br />

290 -<br />

dEFt 63 Total number of trips - - - 278 -<br />

dICL 63 Trip current A 0 to 999 - 280 -<br />

dLtA 50 Connection type -<br />

0 = LInE<br />

1 = dLt<br />

in line connection<br />

inside delta connection<br />

1 LInE<br />

EdC 52 End of deceleration - 0 to 10 - 21 0<br />

FAn 61 Fan management -<br />

FCS 64<br />

Back to factory<br />

settings<br />

0 = AUto<br />

1 = On<br />

2 = oFF<br />

3 = HAnd<br />

auto<br />

on<br />

off<br />

manual<br />

76 AUto<br />

- 1 = 1 to perform FCS 130 -<br />

User<br />

setting<br />

77


Parameter Index and Modbus addresses<br />

(1) Modbus code = Soft starter message<br />

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)<br />

* : parameter visible only with Modbus<br />

78<br />

Code Page Name Unit<br />

For 62 Modbus format -<br />

Modbus<br />

code and<br />

Adjustment<br />

Range (1)<br />

0 = 8o1<br />

1 = 8E1<br />

2 = 8n1<br />

3 = 8n2<br />

Description<br />

8 bit, odd parity, 1 stop bit<br />

8 bit, even parity, 1 stop bit<br />

8 bit, no parity, 1 stop bit<br />

8 bit, no parity, 2 stop bit<br />

Modbus<br />

address<br />

Factory<br />

setting<br />

82 8E1<br />

Freq* Frequency Hz - - 265 -<br />

Grdd 57<br />

Grdt 57<br />

IcL 50<br />

Ground leakage<br />

current<br />

threshold<br />

Ground leakage<br />

current time<br />

delay<br />

Soft starter<br />

rated current<br />

%<br />

ofIn<br />

10 to 100<br />

101 = oFF<br />

IG* Integral gain % 0 to 100%<br />

ILt 51 Current limit<br />

ILt2 55 2nd current limit<br />

In 50<br />

In2 55<br />

ItH 59<br />

Motor rated<br />

current<br />

2nd motor rated<br />

Current<br />

Overload<br />

protection<br />

-<br />

Off<br />

54<br />

25 for S6<br />

and S6U<br />

OFF for Q<br />

s 1 to 60 - 55 5<br />

A - - 0<br />

%<br />

ofIn<br />

%<br />

ofIn<br />

LAC 50 Advanced mode -<br />

200 to 700%<br />

max. value:<br />

350% of IcL<br />

200 to 700%<br />

max. value:<br />

350% of IcL<br />

This parameter is reserved for<br />

expert mode.<br />

Active when SSC = On<br />

Read from<br />

the power<br />

card’s serial<br />

EEPROM<br />

38 20<br />

- 17 350<br />

- 41 350<br />

A 0.4 IcL to IcL - 3<br />

A 0.4 IcL to IcL - 44<br />

-<br />

0 = oFF<br />

1 = rUn<br />

2 = On<br />

0 = oFF<br />

1 = On<br />

LCr1 47 LCr1 Phase 1 Current, Amp 257<br />

LCr2 47 LCr2 Phase 2 Current, Amp 258<br />

LCr3 47 LCr3 Phase 3 Current, Amp 259<br />

LED* LEDS Status<br />

off<br />

run<br />

on<br />

off<br />

on<br />

d4: COMM LED (0=OFF,1=ON)<br />

d6: Ready LED (0=OFF,1=ON)<br />

d7: Run LED (0=OFF,1=ON). Flashing during soft start<br />

/ soft stop.<br />

d8: Trip LED (0=OFF,1=ON)<br />

Note: other bits are reserved.<br />

According to<br />

the soft<br />

starter rating<br />

According to<br />

the soft<br />

starter rating<br />

63 On<br />

5 oFF<br />

LFt 63 Last trip - same as dEF1 to dEF9 279 -<br />

269<br />

User<br />

setting


Parameter Index and Modbus addresses<br />

Code Page Name Unit<br />

LI* Logical inputs<br />

LI2 60 Logic input 2 -<br />

LI3 60 Logic input 3 -<br />

Lo 47<br />

OIt 57<br />

OId 56<br />

OSd 59<br />

OSt 58<br />

Logic Output relays<br />

status<br />

Overcurrent time<br />

delay<br />

Overcurrent<br />

threshold<br />

Over voltage<br />

threshold<br />

Under voltage time<br />

delay<br />

(1) Modbus code = Soft starter message<br />

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)<br />

* : parameter visible only with Modbus<br />

Modbus<br />

code and<br />

Adjustment<br />

Range (1)<br />

d0: Input 1. 0 – open, 1 – closed.<br />

d1: Input 2.<br />

d2: Input 3.<br />

d3...d15: Reserved<br />

0 = Strt<br />

1 = rUn<br />

2 = 2nd<br />

3 = EtF<br />

4 = rSt<br />

5 = FAn<br />

6 = FI<br />

7 = LIL<br />

2 = 2nd<br />

3 = EtF<br />

4 = rSt<br />

5 = FAn<br />

6 = FI<br />

7 = LIL<br />

Description<br />

start:for a 3-wire control<br />

run:for a 2-wire control<br />

2nd set of parameters<br />

external detected fault<br />

remote reset<br />

fan control<br />

trip inhibition<br />

forced local command<br />

2nd set of parameters<br />

external detected fault<br />

remote reset<br />

fan control<br />

trip inhibition<br />

forced local command<br />

d0: Relay 1. 0 – not energized, 1 - energized<br />

d1: Relay 2<br />

d2...d15: reserved<br />

s 0 to 50 s<br />

%<br />

ofIn<br />

%<br />

of Uln<br />

100 to 300, by<br />

increment of 5<br />

PG* Proportional gain % 0 to 100%<br />

PHL 58<br />

Phase loss<br />

detection<br />

PHr 57 Phase sequence -<br />

PtC 59<br />

PTC probes motor<br />

monitoring<br />

5 with Modbus = 0.5s<br />

50 with Modbus = 5.0s<br />

Modbus<br />

address<br />

261<br />

Factory<br />

setting<br />

72 rUn<br />

73 rSt<br />

262<br />

51 0.5<br />

- 50 200<br />

110 to 125 - 60 120<br />

s 1 to 10 - 61 2<br />

-<br />

-<br />

0 = oFF<br />

1 = On<br />

0 = 123<br />

1 = 321<br />

2 = oFF<br />

0 = oFF<br />

1 = On<br />

This parameter is reserved<br />

for expert mode.<br />

Active when SSC = On<br />

off<br />

on<br />

123<br />

321<br />

off<br />

off<br />

on<br />

37 60<br />

57 On<br />

56 oFF<br />

62 oFF<br />

User<br />

setting<br />

79


Parameter Index and Modbus addresses<br />

(1) Modbus code = Soft starter message<br />

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)<br />

* : parameter visible only with Modbus<br />

80<br />

Code Page Name Unit<br />

r1 61 Relay 1 -<br />

Modbus<br />

code and<br />

Adjustment<br />

Range (1)<br />

0 = StPd<br />

1 = nStP<br />

2 = Strt<br />

3 = rUn<br />

4 = rdY<br />

5 = trIp<br />

6 = ALr<br />

Description<br />

stopped<br />

not stopped<br />

starting<br />

running<br />

ready<br />

trip<br />

alarm<br />

Modbus<br />

address<br />

Factory<br />

setting<br />

74 nStP<br />

r2 61 Relay 2 - as r1 as r1 75 trIP<br />

rnt 63 Total run time hours - - 273 -<br />

rPr 64<br />

SICL 63<br />

Reset of trip history<br />

and counters<br />

Last start maximum<br />

current<br />

- - - NA -<br />

A 0 to 999 - 276 -<br />

SLG 53 Starts period min 1 to 60 - 33 30<br />

Snb 53 Number of starts -<br />

SPCU 54<br />

Start-stop profile<br />

control voltage<br />

SSC 54 Start-stop control -<br />

-<br />

1 to 10<br />

11 = oFF<br />

0<br />

1<br />

2<br />

3<br />

0 = oFF<br />

1 = On<br />

Number of starts<br />

off<br />

0<br />

1<br />

2<br />

3<br />

off<br />

on<br />

32 oFF<br />

36 0<br />

35 On<br />

Stnb 63 Total number of starts - - - 274 -<br />

StPr 63 Last starting time s 0 to 999 - 275 -<br />

t90 51 Initial voltage %<br />

t92 55 2nd initial voltage %<br />

10 to 50% of full<br />

voltage, by<br />

increment of 5<br />

10 to 50% of full<br />

voltage Uln, by<br />

increment of 5<br />

- 16 30%<br />

- 40 30%<br />

User<br />

setting


Parameter Index and Modbus addresses<br />

Code Page Name Unit<br />

tbr 62 Modbus baudrate Kbps<br />

tESt 64 Soft starter self test -<br />

tHP 52<br />

Motor thermal<br />

protection<br />

(1) Modbus code = Soft starter message<br />

example : oFF on the soft starter will be equivalent to "0" with Modbus protocol (remote command)<br />

* : parameter visible only with Modbus<br />

-<br />

0 = 4.8<br />

1 = 9.6<br />

2 = 19.2<br />

on<br />

off<br />

1 = 10<br />

2 = 20<br />

3 = 30<br />

Modbus<br />

code and<br />

Adjustment<br />

Range (1)<br />

Description<br />

Modbus<br />

address<br />

Factory<br />

setting<br />

- 81 19.2<br />

on<br />

off<br />

class 10<br />

class 20<br />

class 30 (heavy duty)<br />

NA -<br />

22 10<br />

tLS 51 Max start time s 1 to 250 - 18 15<br />

ttO 62 Modbus time out s<br />

Ubd 57 Unbalance threshold<br />

% of<br />

In<br />

1 = 0.1 to<br />

600 = 60.0<br />

101 = oFF<br />

10 to 100%<br />

1 with Modbus = 0.1s<br />

600 with<br />

Modbus = 60.0s<br />

83 5.0<br />

- 52 25<br />

Ubt 57 Unbalance time delay s 1 to 60 - 53 10<br />

UdP 64<br />

UId 56<br />

Soft starter software<br />

version<br />

Under current<br />

threshold<br />

- 0000 to 9999 - 317<br />

% of<br />

In<br />

Uln 50 Line voltage V<br />

UIt 56<br />

USd 58<br />

USt 58<br />

Under current time<br />

delay<br />

Under voltage<br />

threshold<br />

Under voltage time<br />

delay<br />

0 = oFF<br />

20 to 90% of In<br />

Q range: 200 to 440<br />

S6-S6U ranges: 200 to<br />

600<br />

- 48 oFF<br />

- 2<br />

Q range: 400<br />

S6-S6U<br />

ranges: 480<br />

s 1 to 40 - 49 10<br />

% of<br />

In<br />

50 to 90% of Uln - 58 70<br />

s 1 to 10 - 59 5<br />

Voltage* Voltage V Line voltage, volts 260<br />

User<br />

setting<br />

81


Annex 1: UL508 schematics<br />

SH31.../4 or SH31.../6: 230 V, 2-wire control, freewheel stop<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 35.<br />

(2)Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13.<br />

2-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

82<br />

Z1<br />

Parameter Value Description<br />

LI2 rUn Logic Input 2 is set to Run<br />

r2 trlP Trip relay is de-energized upon trip


Annex 1: UL508 schematics<br />

SH31.../6 US edition: 110V, 2-wire control, freewheel stop<br />

Z1<br />

(1)Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 36.<br />

(2)Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13.<br />

2-wire control setting<br />

In the menu Advanced I/O COP, set the following parameters:<br />

Parameter Value Description<br />

LI2 rUn Logic Input 2 is set to Run<br />

r2 trlP Trip relay is denergized upon trip<br />

83


Annex 2: Short-circuit rating and branch circuit protection<br />

Recommended fuse ratings for UL and CSA requirements<br />

Components for use together in accordance with standard UL508<br />

Soft starter 208/600 V- 60 Hz (+10% -15%) - Standard rating.<br />

SH31<br />

Stand-alone<br />

product<br />

Suitable For Use On A Circuit Capable Of Delivering Not More Than ___X____ rms Symmetrical Amperes, 575 Volts Maximum, When<br />

Protected by __Z 1____ with a Maximum rating of__Z 2___.<br />

(1) Ferraz Shawmut manufacturer.<br />

Enclosed products<br />

Suitable For Use On A Circuit Capable Of Delivering Not More Than ___X____ rms Symmetrical Amperes, 575 Volts Maximum, When<br />

Protected by __Z 1____ with a Maximum rating of__Z 2___.<br />

84<br />

SH31-7.5/6<br />

Max. short circuit<br />

current rating<br />

(SCCR) X<br />

Branch circuit<br />

protection Z1<br />

(1)<br />

kA A<br />

AJT40 40<br />

SH31-15.0/6 5<br />

AJT70 70<br />

Rating<br />

Z2<br />

SH31-22.0/6 AJT100 100<br />

SH31-30.0/6<br />

AJT125 125<br />

SH31-37.0/6 AJT175 175<br />

SH31-45.0/6 AJT200 200<br />

10<br />

SH31-55.0/6 AJT250 250<br />

SH31-75.0/6 AJT300 300<br />

SH31-90.0/6 AJT400 400<br />

SH31-110/6<br />

AJT500 500<br />

SH31-132/6 AJT600 600<br />

SH31-160/6 18<br />

2 x AJT350 2 x 350<br />

SH31-200/6 2 x AJT400 2 x 400<br />

SH31-250/6 2 x AJT500 2 x 500<br />

SH31-315/6 30 2 x AJT600 2 x 600<br />

SH31<br />

US edition<br />

SH31-7.5/6<br />

Max. short circuit<br />

current rating<br />

(SCCR) X<br />

Branch circuit<br />

protection Z1<br />

Rating<br />

Z2<br />

kA A cm 3<br />

Minimum enclosure<br />

volume<br />

inch 3<br />

30 40 2406<br />

SH31-15.0/6 60 40 2406<br />

SH31-22.0/6 90 40 2406<br />

SH31-30.0/6 110 52 3149<br />

SH31-37.0/6 150 52 3149<br />

SH31-45.0/6 175 52 3149<br />

Class J<br />

SH31-55.0/6 200 125 7630<br />

time delay<br />

SH31-75.0/6 100<br />

250 125 7630<br />

SH31-90.0/6 300 125 7630<br />

SH31-110/6 400 130 7892<br />

SH31-132/6 450 130 7892<br />

SH31-160/6 600 130 7892<br />

SH31-200/6 600 130 7892<br />

SH31-250/6 Class L 800 195 11869<br />

SH31-315/6 time delay 800 195 11869


BLEMO ® Frequenzumrichter<br />

Siemensstraße 4<br />

D-63110 Rodgau – Dudenhofen<br />

Germany<br />

Tel.: ++49 / 6106 / 82 95-0<br />

Fax: ++49 / 6106 / 82 95-20<br />

Web: www.blemo.com<br />

Mail: info@blemo.com

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