Electric fastening tools - psm-muenchen.de
Electric fastening tools - psm-muenchen.de
Electric fastening tools - psm-muenchen.de
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<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>
25<br />
1979 to 2004<br />
Benefit from<br />
25 years<br />
of experience!<br />
Precise, clean and low-noise - electric <strong>fastening</strong> <strong>tools</strong> by PSM<br />
help you realize industrial screw connections at low cost even in<br />
clean-room and ESD manufacturing. In combination with our<br />
controllers the lightweight and long-life <strong>de</strong>vices enable <strong>fastening</strong><br />
operations that can be precisely measured and documented.<br />
Use the appropriate accessories - from bits to vacuum suction<br />
<strong>de</strong>vices and from automatic fastener fee<strong>de</strong>rs to high-quality torquemeters<br />
- to complete and perfect your assembly workplaces and you are<br />
fit for the future.<br />
Do not hesitate to contact us at any time - our staff in Martinsried<br />
near Munich and in our numerous agencies in Germany are looking<br />
forward to supporting you with both word and <strong>de</strong>ed and all this<br />
against the background of <strong>de</strong>ca<strong>de</strong>s of experience.
Competence<br />
that joins together!<br />
The individual<br />
complete solution<br />
clearly is our strength:<br />
Starting from the simple<br />
handling <strong>de</strong>vice to complex<br />
stations for complicated<br />
operations.<br />
Our experienced team of<br />
engineers <strong>de</strong>velops solutions<br />
in <strong>fastening</strong> and drilling technology,<br />
which of course also inclu<strong>de</strong>s<br />
the <strong>de</strong>sign and construction of<br />
special <strong>tools</strong> and modification<br />
of standard products from<br />
our range that are tailor-ma<strong>de</strong><br />
to cater to your special needs.<br />
All-round service<br />
Whether it is a new or<strong>de</strong>r, maintenance<br />
or repair - our highly qualified<br />
and skilled field service team near<br />
you will be glad to help and support<br />
you - fast and at low cost.<br />
Of course, we set great store by<br />
<strong>de</strong>tailing advice - also on your<br />
permises. Owing to our large<br />
spare-part stockroom, wearing<br />
parts are always ready to hand.<br />
Table of contents<br />
Mini electric fasting tool DLV7410 4<br />
Torque range: 0.02 to 0.2 Nm<br />
for fasteners from 0.3 to3 mm<br />
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>, series DLV7323 to 7333 5<br />
Torque range: 0.05 to 1.18 Nm<br />
for fasteners from 1 to 3.5 mm<br />
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>, series DLV75/85 MKE 6<br />
Torque range: 0.49 to 4.41 Nm<br />
for fasteners from 2.5 to 6 mm<br />
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong> antistatic, series DLV75/85 BKE 7<br />
Torque range: 0.49 to 4.41 Nm<br />
for fasteners from 2.5 to 6 mm<br />
Pistol-grip electric <strong>fastening</strong> tool DLV9960P 8<br />
Torque range: 4.0 to 10 Nm<br />
for fasteners from 5 to 8 mm<br />
Antistatic clean-room <strong>fastening</strong> <strong>tools</strong><br />
with vacuum suction, series DLV7329 to 7349 9<br />
Torque range: 0.25 to 1.18 Nm<br />
for fasteners from 1 to 3.5 mm<br />
Special control modules<br />
with various options for electric <strong>fastening</strong> <strong>tools</strong> EL-C-BOX 2120 to 3120 10<br />
230V electric <strong>fastening</strong> <strong>tools</strong> without control module PSM 9130 to 9151 11<br />
Torque range: 0.49 to 4.41 Nm<br />
for fasteners from 2.5 to 6 mm<br />
<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong> series DLV77 12<br />
Torque range: 0.05 to 10 Nm<br />
for fasteners from 1 to 8 mm<br />
EC straight and pistol-grip <strong>fastening</strong> <strong>tools</strong> / torque-controlled, SD 25 13<br />
Torque range: 0.1 to 2.3 Nm<br />
for miniature fasteners from 0.8 to 4.0 mm<br />
Cordless <strong>fastening</strong> tool series DLV1161, 1171 and P-210 14<br />
Torque range: 3.0 to 12 Nm / fasteners from 4 to 6 mm<br />
Torque range: 0.4 to 2.4 Nm / fasteners from 2 to 4 mm<br />
Cordless <strong>fastening</strong> <strong>tools</strong> with LED display, series ET900 to ET905 15<br />
Torque range: 1.0 to 10.5 Nm<br />
for fasteners from 1 to 8 mm<br />
Accessories and bit hol<strong>de</strong>rs 16<br />
Miscellaneous accessories for<br />
electric <strong>fastening</strong> <strong>tools</strong>, balancers, vacuum pump, cover caps 17<br />
Fastener.fee<strong>de</strong>rs.and.fastener.separators........................................................18-20<br />
ERGO-support arms and parallel arms with position recognition 21-22<br />
Torque testing <strong>de</strong>vices and measuring sensors 23-27
Mini <strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />
Mini <strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />
DLV7410<br />
Trigger start,<br />
for a torque range from 0.02 to 0.2 Nm<br />
and fasteners of a diameter from 0.3 to 3 mm<br />
The mini electric <strong>fastening</strong> tool<br />
DLV 7410-CME fulfills all requirements for<br />
series <strong>fastening</strong> operations in production<br />
using miniature fasteners:<br />
• extremely small and lightweigt<br />
• low-noise and vibration-free<br />
• continuous speed adjustment<br />
• soft start<br />
• reversible direction<br />
• continuous torque adjustment<br />
• automatic torque shut-off<br />
• torque accuracy<br />
ÔÔ Ô +/- 3%s<br />
• maintenance-free<br />
• cable <strong>de</strong>tachable at tool<br />
4<br />
36<br />
Separate control module<br />
DLC1213 (Fig. page 5)<br />
• continuous soft-start adjustment<br />
• continous speed adjustment<br />
Option:<br />
special-function controller<br />
(see page 10)<br />
Mo<strong>de</strong>l Design Torque adjustment Speed adjustment Tool holding fixture Weight<br />
Or<strong>de</strong>r no. range (continuous) (continuous) (quick-change chuck)<br />
Nm min -1 g<br />
DLV7410-CME Standard 0.02 to 0.2 500 to 700 ø 4.0 half-round 200<br />
DLV7410-BME Antistatic 0.02 to 0.2 500 to 700 ø 4.0 half-round 200<br />
Optional<br />
Control modul<br />
Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage ...voltage ......g mm<br />
DLC1213-GG f. Standard 230 VAC 24 VDC 1,700 145 x 145 x 102<br />
DLC1213-BET-6P f. Antistatic 230 VAC 24 VDC 1,700 145 x 145 x 102<br />
165.5<br />
32
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />
Series DLV 7321 to 7333<br />
Lever start,<br />
for a torque range from 0.05.to.1.18.Nm<br />
and fasteners of a diameter from 1.0 to 3.5 mm<br />
The mo<strong>de</strong>ls of the series DLV7300 fulfill<br />
all requirements for series <strong>fastening</strong><br />
operations in production:<br />
• extremly small and lightweigt<br />
• low-noise and vibration-free<br />
• reversible direction<br />
• continuous torque adjustment<br />
• automatic torque shut-off<br />
with low reaction force and<br />
high precision<br />
• torque accuracy<br />
• +/- 3 %<br />
• maintenance-free<br />
Cable length 1.5 m<br />
Separate control module<br />
DLC1213:<br />
• continuous soft-start adjustment<br />
• continous speed adjustment<br />
Option:<br />
special-function controller<br />
(see page 10 )<br />
Optional<br />
Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener size Tool holding Weight<br />
Or<strong>de</strong>r no. justment range justment size (self-tapping) fixture<br />
(continuous) (continuous (metric)<br />
Nm min-1 mm mm inch g<br />
DLV7323-CKE Standard 0.05 to 0.49 700 to 1000 1 to 3 1 to 2.6 1/4" 350<br />
DLV7333-CKE Standard 0.29 to 1.18 500 to 700 2 to 3.5 2 to 3 1/4" 350<br />
DLV7321-BKE Antistatic 0.05 to 0.49 700 to 1000 1 to 3 1 to 2.6 1/4" 350<br />
DLV7331-BKE Antistatic 0.29 to 1.18 500 to 700 2 to 3.5 2 to 3 1/4" 350<br />
Control modul Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage voltage g mm<br />
DLC1213-GG f. Standard 230 VAC 24 VDC 1,700 145 x 145 x 102<br />
DLC1213-BET-6P f. Antistatic 230 VAC 24 VDC 1,700 145 x 145 x 102<br />
220<br />
Control module DLC 1213<br />
o30<br />
o34<br />
5<br />
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />
<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />
Series DLV75/85 MKE<br />
Push or lever start,<br />
for a torque range from 0.49-4.41 Nm<br />
and fasteners of a diameter from 2.5-6 .mm<br />
The mo<strong>de</strong>ls of these series feature<br />
state-of-the-art technology as the<br />
prerequisite for series <strong>fastening</strong><br />
operations in prodution:<br />
• short and lightweight<br />
• power supply 34 VDC<br />
• highly ergonomic due to<br />
horizontally arranged direction switch<br />
and veritcal and horizontal<br />
• grip structure<br />
• green LED as switch-off signal<br />
• at tool<br />
• low reaction forces due to<br />
• fast shut-off<br />
• cable <strong>de</strong>tachable at tool<br />
• maintenance and repair-friendly<br />
• owing to wrapped connections, carbon<br />
• brushes can be replaced from the outsi<strong>de</strong><br />
• safety distance according<br />
• to EMC directive and the<br />
• Low Voltage Directive<br />
• continuous torque adjustment<br />
• torque accuracy<br />
• +/- 3%<br />
6<br />
Controller DLC 1510-JE:<br />
• interface for the torque signal<br />
• plug-in tool and power cables<br />
Option:<br />
special-function controller<br />
(see page 10 )<br />
• torque adjustment cap<br />
• pistol grip DLW-2300 (Fig. page 17)<br />
• (mo<strong>de</strong>ls DLV8550 and DLV7550<br />
inclu<strong>de</strong> pistol grip)<br />
• vacuum attachment<br />
• antistatic version ESD<br />
• (type - BKE) page 7<br />
• angle head<br />
Cable length 1.5m<br />
Kabellänge 1,5 m<br />
Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />
Or<strong>de</strong>r no. justment range justment size size fixture (quick-change<br />
(continuous) (continuous) (metric) (self-tapping) chuck))<br />
Nm min -1 mm mm inch g mm<br />
Push to start<br />
DLV8530-MKE Standard 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />
DLV8540-MKE Standard 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />
DLV8550-MKE<br />
Lever start<br />
Standard 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />
DLV7530-MKE Standard 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />
DLV7540-MKE Standard 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />
DLV7550-MKE Standard 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />
Control modul Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage voltage g mm<br />
DLC1510-JE 230 VAC 34 VDC 4800 115 x 180 x 100<br />
o50<br />
55<br />
Control module DLC 1510-JE<br />
257<br />
o39.5
Antistatic electric <strong>fastening</strong> <strong>tools</strong><br />
Series DLV75/85 BKE<br />
Push and lever start,<br />
for a torque range from 0.49-4.41 Nm<br />
and fasteners of a diameter from 2,5-6 mm<br />
The features of these mo<strong>de</strong>ls<br />
are the same as those of the<br />
series DLV75/85, page 6<br />
The mo<strong>de</strong>ls shown on this double page are<br />
process-safe owing to built-in IO evaluation.<br />
Controller DLC 1510-JE:<br />
• interface for the torque signal<br />
• plug-in tool and power cables<br />
Option:<br />
special-function controller<br />
(see page 10 )<br />
Easy cable replacement due to plug-in<br />
connection at both ends.<br />
• pistol grip DLW-2300 (Fig. page 17)<br />
• (mo<strong>de</strong>ls DLV8550 and DLV7550<br />
• inclu<strong>de</strong> pistol grip)<br />
•<br />
Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />
Or<strong>de</strong>r no. justment range justment size size fixture (quick-change<br />
(continuous) (continuous) (metric) (self-tapping) chuck)<br />
Nm min -1 mm mm inch g mm<br />
Push to start<br />
DLV8530-BKE Antistatic 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />
DLV8540-BKE Antistatic 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />
DLV8550-BKE<br />
Lever start<br />
Antistatic 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />
DLV7530-BKE Antistatic 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />
DLV7540-BKE Antistatic 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />
DLV7550-BKE Antistatic 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />
Control modul Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage voltage g mm<br />
DLC1510-JE 230 VAC 34 VDC 4800 115 x 180 x 100<br />
Especially maintenance and repair-friendly owing<br />
to wrapped connections instead of sol<strong>de</strong>red joints.<br />
7<br />
Antistatic electric <strong>fastening</strong> <strong>tools</strong>
Pistol-grip electric <strong>fastening</strong> tool<br />
<strong>Electric</strong> <strong>fastening</strong> tool / Pistol-grip<br />
DLV9960-P<br />
Trigger start<br />
for a torque range from 4.0 to 10.0 Nm<br />
and fasteners of a diameter from 8.0 mm<br />
The electric <strong>fastening</strong> tool fulfills all<br />
requirements for series <strong>fastening</strong><br />
operations in production using<br />
fasteners:<br />
• low-noise and vibration-free<br />
• reversible direction<br />
• continuous torque adjustment<br />
• automatic torque shut-off<br />
• torque accuracy<br />
• +/- 3%<br />
• maintenance-free<br />
• performance and dimensions<br />
• of a pneumatic tool<br />
• soft start<br />
• low reaction forces due<br />
• to fast shut-off<br />
• perfect grip ergonomics<br />
8<br />
Controller DLC 2500 G:<br />
• interface for the torque signal<br />
• plug-in tool and power cables<br />
Option:<br />
special-function controllers<br />
(see page 10)<br />
Control module DLC 2500 G<br />
Mo<strong>de</strong>l Torque.ad- Speed Fastener Fastener Tool holding Weight Length Height<br />
Or<strong>de</strong>r no.. justment range size size fixture<br />
(continuous ) (metric) (self-tapping) (quick-change chuck)<br />
Nm min -1 mm mm inch g mm mm<br />
DLV9960-P 4.0 to 10.0 600 4.0 to 10.0 4.0 to 8.0 1/4" 1200 228 195<br />
Standard equipment<br />
Cable 3 m / 3 Bits – Philipps No. 3, Allen No. 5, Allen No. 6 / suspension clip<br />
Control modul Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage voltage g mm<br />
DLC2500G ..230 VAC 60 VDC 4000 142 x 180 x 110
Clean-room ESD <strong>fastening</strong> <strong>tools</strong><br />
Series DLV7329 to 7349 with vacuum connection<br />
Lever start,<br />
for a torque range from 0.25-1.18 Nm<br />
and fasteners of a diameter from 1.0 to 3.5 mm<br />
The mo<strong>de</strong>ls of the series fulfill all<br />
requirements for work with <strong>de</strong>licate<br />
electronic components:<br />
• extremely small and lightweight<br />
• low-noise and vibration-free<br />
• reversible direction<br />
• continuous torque adjustment<br />
• automatic torque shut-off<br />
• shut-off clutch with low reaction<br />
• force and high precision<br />
• torque accuracy<br />
• +/- 3%<br />
• protected torque setting<br />
Separate control module<br />
DLC1213 BET-6P:<br />
• continuous soft-start adjustment<br />
• continuous speed adjustment<br />
Option:<br />
• vacuum pump VAK-13V (page17)<br />
• vacuum-suction sockets<br />
(see "accessories" page 17)<br />
• special-function controllers<br />
• (see page 10)<br />
Control module DLC 1213 BET-6P<br />
Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />
Or<strong>de</strong>r no. justment range justment size size fixture<br />
(continuous) (continuous) (metric) (self-tapping) (quick-change chuck)<br />
Nm min -1 mm mm type DLB inch g mm<br />
DLV7329-BME Antistatic 0.25 to 0.54 700 to 1000 1 to 3.0 2.0 to 2.6 ø 4 mm 400 247<br />
DLV7339-BME Antistatic 0.44 to 0.93 500 to 700 1 to 3.5 2.6 to 3.0 ø 4 mm 400 247<br />
DLV7349-BME Antistatic 0.54 to 1.18 500 to 700 1 to 4.0 2.6 to 3.5 ø 4 mm 400 247<br />
Control modul Input Output Weight<br />
Or<strong>de</strong>r no. voltage voltage g<br />
DLC1213 BET-6P 230 VAC 24 VDC 1700<br />
9<br />
Antistatic clean-room <strong>fastening</strong> <strong>tools</strong> with vacuum suction
Special control modules with various options for electric <strong>fastening</strong> <strong>tools</strong><br />
Controllers<br />
EL-Box 2120 for series DLV75/85, also antistatic<br />
EL-Box 3120 H5 for series DLV73 / 5-pole<br />
EL-Box 3120 H6 for series DLV73 / 6-pole – antistatic<br />
• controller for series DLV75/85/73<br />
• adjustable speed<br />
• slow soft start for easy fastener<br />
• engagement<br />
• SPS output for release, "IO" (in or<strong>de</strong>r)<br />
• "NIO" (not in or<strong>de</strong>r) control signals<br />
• EL-C-Box special <strong>de</strong>sing available (option)<br />
• optional foot switch for counterclockwise<br />
• rotation<br />
Device type for<br />
Or<strong>de</strong>r no. series socket<br />
EL-Box 2120 DLV75/85 6-pole<br />
EL-Box 3120 H5 DLV73 5-pole<br />
EL-Box 3120 H6 DLV73 6-pole<br />
Controllers EL-C-Box<br />
with control unit *)<br />
• soft start function<br />
• (via switch “Search Run"<br />
• at the front panel)<br />
• speed adjustment<br />
• (up to 50% of nominal speed via<br />
• pot at the back of the <strong>de</strong>vice)<br />
• control <strong>de</strong>vice to check the<br />
• <strong>fastening</strong> operation<br />
• counter for 1 to 99 <strong>fastening</strong> operation<br />
• the <strong>de</strong>vice ensures that all fasteners<br />
• are tightened with the required<br />
<strong>fastening</strong> torque.In a time slot that<br />
• is adjustable from 0.2 to 10<br />
• seconds the application can be set<br />
• (<strong>fastening</strong> length, <strong>fastening</strong> speed, etc.)<br />
• All those cycles during which<br />
torque shut-off occurs ouutsi<strong>de</strong><br />
• the set time slot are "NIO" (not in<br />
• or<strong>de</strong>r). Thus it is exclu<strong>de</strong>d that the<br />
• cycle is repeated with a fastener<br />
• that has already been run down as<br />
• test electronics does not confirm<br />
• the <strong>fastening</strong> cycle (IO) but<br />
• indicates "NIO".<br />
• Should there be no torque shut-off, e.g.<br />
if the fastener cannot be run down<br />
• properly, there is no "IO" signal.<br />
If torque shut-off occurs after the<br />
• set time has elapsed, "NIO" is<br />
• indicated. The counter counts those<br />
• <strong>fastening</strong> operations that are "IO",<br />
• in a range of 1 to 99 <strong>fastening</strong> operations.<br />
*) The control unit with counter<br />
*) and check is also available for<br />
*) pneumatic <strong>tools</strong>!<br />
10<br />
• Combination with the counter takes you a major step closer to your goal:<br />
• ensuring maximum quality of the final product with a minimum of<br />
• rejects.<br />
• Counting and checking is microprocessor-controlled and provi<strong>de</strong>s<br />
• voltage-free contacts for further processing and integration into a higher-<br />
• ranking control system.<br />
• The <strong>fastening</strong> tool can be started and stopped via an external release<br />
• signal.<br />
Device type With soft.start......Controll Check For Socket<br />
Or<strong>de</strong>r no. fastener speed unit series<br />
control control counter<br />
EL-C-Box 2110 X X X X 75/85 6-pole<br />
EL-C-Box 3110 H5 X X X X 73 5-pole<br />
EL-C-Box 3110 H6 X X X X 73 6-pole
Low-Cost 230-VAC <strong>fastening</strong> tool<br />
PSM 91 - series<br />
without control module<br />
Push or lever start,<br />
for a torque range from 0.49 - 4.41 Nm<br />
and fasteners of a diameter from 2.5 to 6.0 mm<br />
The 230 VAC <strong>fastening</strong> <strong>tools</strong> feature<br />
state-of-the -art technology as the prerequisite<br />
for series <strong>fastening</strong> operations in production:<br />
• short and lightweight<br />
• power supply 230 VAC<br />
• highly ergonomic due to horizontally<br />
• arranged direction switch and<br />
• continuous torque adjustment<br />
• low reaction forces due<br />
• to fast shut-off<br />
• torque acuracy<br />
+/- 5%<br />
Option:<br />
• antistatic version ESD<br />
• Pistol grip<br />
269<br />
230 Volt<br />
o40<br />
Optional<br />
directly plugged into wall<br />
socket without controller<br />
Cable length 3 m<br />
Mo<strong>de</strong>l Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length Dia- Cabel<br />
Or<strong>de</strong>r no. justment range justment size size fixture meter llength<br />
(continuous) (continuous) (metric) (self-tapping) (quick-change chuck) ø<br />
Nm min -1 mm mm inch g mm mm m<br />
Push to start<br />
PSM 9130 0.49 to 2.16 1000 2.5 to 4.0 2.3 to 3.5 1/4" 700 269 40 3<br />
PSM 9140 0.98 to 2.94 700 3.5 to 5.0 3.0 to 4.0 1/4" 700 269 40 3<br />
PSM 9150<br />
Lever start<br />
1.47 to 4.41 500 4.0 to 6.0 4.0 to 5.0 1/4" 700 269 40 3<br />
PSM 9131 0.49 to 2.16 1000 2.5 to 4.0 2.3 to 3.5 1/4" 700 269 40 3<br />
PSM 9141 0.98 to 2.94 700 3.5 to 5.0 3.0 to 4.0 1/4" 700 269 40 3<br />
PSM 9151 1.47 to 4.41 500 4.0 to 6.0 4.0 to 5.0 1/4" 700 269 40 3<br />
Option: antistatic /ESD version: The same atricle number with annex "ESD"<br />
Standard equipment<br />
spiral spring suspension 300 to 900 mm, 2 Bits Philips, set of carbon brushes<br />
11<br />
230 v electric <strong>fastening</strong> <strong>tools</strong> without control module
<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong><br />
<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong><br />
Series DLV77<br />
External start, for fixed installation and<br />
for a torque range from 0.05 to10 Nm<br />
• continuous torque adjustment<br />
• torque accuracy<br />
• +/- 5%<br />
• cable length 2.5 m<br />
• voltage 40 VDC<br />
• electronic torque<br />
• switch-off (wear-free)<br />
12<br />
37.5<br />
33.5<br />
30.2<br />
12<br />
60<br />
Separate control unit:<br />
DLC1277-PX<br />
Option:<br />
special-function controllers<br />
(see page 10)<br />
27.5<br />
Control module DLC1277-PX<br />
Mo<strong>de</strong>l Torque adjustment Speed Diameter Length Tool holding fixture Weight<br />
Or<strong>de</strong>r no. range (continuous) ø (quick-change chuck)<br />
Nm min -1 mm mm inch g<br />
DLV7710-CA 0.05 to 1.00 1000 40 217 1/4" 600<br />
DLV7740-CA 0.90 to 4.00 650 40 217 1/4" 600<br />
DLV77100-CA 4.00 to 10.00 500 40 217 1/4" 600<br />
Control modul Input Output Weight L x W x H<br />
Or<strong>de</strong>r no. voltage voltage g mm<br />
DLC1277-PX 230 VAC 250 Watt 1600 118 x 138 x 67<br />
DLC1277-PX-100 suitable for DLV77100-CA 250 Watt 4250 185 x 185 x 95<br />
217<br />
155<br />
40
EC straight and pistol-grip <strong>fastening</strong> <strong>tools</strong><br />
Series SD25, with digital control<br />
Lever and push start, reversible,<br />
for a torque range from 0.1 to 2.3 Nm<br />
• all <strong>fastening</strong> strategies<br />
• built-in lighting<br />
• torque- and speed-controlled<br />
• 32 parameter sets can be programmed<br />
• Ethernet and documentation<br />
• interfaces<br />
Digital controller:<br />
CS2000 mini<br />
Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Tool holding Diame- Weight Length<br />
Or<strong>de</strong>r no. justment range justment size fixture ter<br />
(continuous) (continuous) (quick-change chuck) ø<br />
Accessoiries:<br />
foam-rubber grip for straight <strong>fastening</strong> tool SD25, or<strong>de</strong>r no. 31-80-39445<br />
pistol grip, or<strong>de</strong>r no. 49-SD-10111<br />
cable 3,0 m, or<strong>de</strong>r no. 299230-81100<br />
Controller Input Weight<br />
Or<strong>de</strong>r no. voltage kg<br />
CS2000AP1N2 230 VAC 9<br />
Nm min -1 mm inch mm g mm<br />
SD25l010PAQ2 Pistol 0.1 to 1.1 1600 1 to 2 1/4" 27 410 239<br />
SD25l020PAQ2 Pistol 0.2 to 2.3 1100 1 to 3 1/4" 27 410 239<br />
SD25l035PAQ2 Pistol 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />
SD25l010BAQ2 Straight 0.1 to 1.1 1600 1 to 2 1/4" 27 410 239<br />
SD25l020BAQ2 Straight 0.2 to 2.3 1100 1 to 3 1/4" 27 410 239<br />
SD25l035BAQ2 Straight 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />
SD25l035MAQ2 Fixtured 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />
Please request<br />
our separate<br />
catalogue<br />
"EC Fastening Systems"!<br />
13<br />
EC straight ans pistol-grip <strong>fastening</strong> <strong>tools</strong> / torque-controlled
Cordless <strong>fastening</strong> <strong>tools</strong> / Cordless right-angle <strong>fastening</strong> <strong>tools</strong><br />
Industrial cordless shut-off <strong>fastening</strong> tool<br />
DLV1161 and DLV1171<br />
with torque shut-off,<br />
for a torque range from 3 to 12 Nm<br />
and fasteners of a diamter from 4to8 mm<br />
All cordless <strong>fastening</strong> <strong>tools</strong> of the DLV11xx<br />
series have been <strong>de</strong>signed for professional<br />
use and they fulfill all requirements for series<br />
<strong>fastening</strong> operations in production:<br />
• high number of <strong>fastening</strong> cycles of up<br />
• to approx. 1,700<br />
• high <strong>fastening</strong> capacity for fasteners up to M8<br />
• high torque of up to 12 Nm<br />
• reversible direction<br />
• continuous torque adjustment<br />
• automatic torque shut-off<br />
• LED display for low battery<br />
• torque accuracy<br />
• +/- 5%<br />
• low vibration<br />
Cordless <strong>fastening</strong> tool P-210<br />
with torque shut-off,<br />
for a torque range from 0.4 to 2.4 Nm<br />
• automatic shut-off prolongs life<br />
of battery and clutch as the rotary<br />
movement stops immediately<br />
• once the set torque value has<br />
• been reached.<br />
• clockwise and counterclockwise rotation<br />
• 2 speeds<br />
14<br />
Option:<br />
• with angle head<br />
• pan-head <strong>de</strong>sign for<br />
difficult accessible areas<br />
• continuous torque adjustment<br />
• manual <strong>fastening</strong> permitted up<br />
• to max. 15 Nm<br />
• quick changeover from straight to<br />
• pistol-grip type<br />
• maximum charging time: 1 hour<br />
Charger DLE6871<br />
Mo<strong>de</strong>l Torque ad- Speed..... Fastener Fastener Tool holding Weight Input Cycles per Length Height<br />
Or<strong>de</strong>r no. justment range size size fixture with voltage battery charge<br />
(continuous) (metric) (self-tapping) (quick-change<br />
chuck)<br />
Nm min -1 mm mm inch g VDC approx. mm mm<br />
DLV1161 3.0 to 8.0 650 4.0 to 6.0 4.0 to 5.0 1/4" 1500 9.6 1300 250 225<br />
DLV1171 6.0 to 12.0 450 5.0 to 8.0 5.0 to 6.0 1/4" 1500 9.6 650 250 225<br />
Battery supplied with the cordless <strong>fastening</strong> tool<br />
Battery Output Capacity Weight Life Battery Input Output Weight Charging<br />
Or<strong>de</strong>r no. voltage Or<strong>de</strong>r no. voltage voltage time<br />
DLE5814 9.6 VDC 1.7 Ah 560 g 1000 chargings DLE6871 230 VAC 9.6 VDC 1100 g 90 mins.<br />
8 x 1.2 V NiC d DLE6872 230 VAC 12.0 VDC 800 g 15 mins.<br />
Mo<strong>de</strong>l Torque adjustment Speed ad- Weight Diameter Length<br />
Or<strong>de</strong>r no. range (continuous) justment (con.) with battery ø<br />
Nm min -1 g mm mm<br />
P-210 0.4 to 2.4 200 to 400 390 36 242<br />
Accessories:<br />
2 bits Allen 5 and Allen 6, 2 carbon brushes,<br />
1 suspension clip<br />
Supplied as standard equipment:<br />
battery P-210AK, charger P-210LG
Industrial cordless <strong>fastening</strong> <strong>tools</strong> with LED display<br />
Series ET 900 to ET 905<br />
for a torque range from 1.0-10.5 Nm<br />
and fasteners of a diameter from 3to8 mm<br />
• torque accuracy and pneumatic<br />
• tool performance combined<br />
with the flexibility of a<br />
• cordless tool<br />
• tested according to ISO 5393<br />
• the green LED shows<br />
• that the set torque value<br />
• has been reached<br />
• precise <strong>fastening</strong> torque in<strong>de</strong>pen<strong>de</strong>nt<br />
• of battery-charge level<br />
• components <strong>de</strong>signed for<br />
• permanent load in production<br />
• processes<br />
• single trigger with automatic<br />
• shut-off function<br />
MPC version<br />
• built-in light at the tool head for illumination<br />
• of the <strong>fastening</strong>-operation environment<br />
• soft start for easy fastener engagement<br />
• double-hit-start button: after the torque<br />
• has been reached, the tool is<br />
• blocked for a short time so as to<br />
• prevent a fastener from being tightened twice<br />
• motor control is equipped<br />
• with power transistors,<br />
• increasing life six-to tenfold<br />
• compared to conventional<br />
• cordless <strong>tools</strong><br />
• very low weight of the <strong>de</strong>vice<br />
• low noise emissions and vibrations<br />
as well as rubber-lined grip<br />
• and switch provi<strong>de</strong> for safe and<br />
fatigue-free operation of the <strong>de</strong>vice<br />
Mo<strong>de</strong>l Battery Torque adjust- Speed ad- Tool holding Weight Length<br />
Or<strong>de</strong>r no. voltage ment range justment fixture without battery<br />
(continuous) (continuous) (quick-change chuck))<br />
VDC Nm min -1 inch g mm<br />
ET 900 12 1.0 to 4.5 850 1/4" 1250 226<br />
ET 900-MPC 12 1.0 to 4.5 850 1/4" 1250 226<br />
ET 901 12 1.0 to 4.5 1400 1/4" 1250 226<br />
ET 901-MPC 12 1.0 to 4.5 1400 1/4" 1250 226<br />
ET 902 12 2.0 to 6.5 600 1/4" 1250 226<br />
ET 902-MPC 12 2.0 to 6.5 600 1/4" 1250 226<br />
ET 903 12 4.0 to 8.0 600 1/4" 1250 226<br />
ET 903-MPC 12 4.0 to 8.0 600 1/4" 1250 226<br />
ET 905 12 5.0 to 10.5 600 1/4" 1250 226<br />
ET 905-MPC 12 5.0 to 10.5 600 1/4" 1250 226<br />
Accessories:<br />
battery DE 9074 1,3 Ah 12 V<br />
battery DE 9071 2,0 Ah 12 V<br />
charger DE 9116 230 V one-hour rapid charger<br />
charger DE 9117 230 V 15-minute impulse charger<br />
15<br />
Cordless <strong>fastening</strong> <strong>tools</strong> with LED display
Accessories: Tool bla<strong>de</strong>s and bits<br />
Accessories<br />
Bits<br />
Drive 1/4" (6.35mm) hex / shape E 6.3 / DIN 3126<br />
Bits for Phillips screws<br />
Or<strong>de</strong>r no. Size Fastener size ø mm Length mm<br />
1061 1 M2-M3 4.76 49<br />
1062 2 M3.5-M5 6.35 49<br />
1063 3 M6 7.94 49<br />
Bits for slotted screws<br />
Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong><br />
length mm width mm<br />
Bla<strong>de</strong><br />
ø mm<br />
1521 49 0.86 4.75<br />
1522 49 0.91 5.46<br />
1523 49 0.91 6.35<br />
1524 49 0.96 6.35<br />
1525 49 1.06 6.98<br />
1526 49 1.16 7.92<br />
1527 49 1.27 9.14<br />
Bits for Allen screws<br />
Or<strong>de</strong>r no. Hexagon socket Bla<strong>de</strong> Fastener<br />
length mm width mm size<br />
21203 3 49 M4<br />
21204 4 49 M5<br />
21205 5 49 M6<br />
21206 6 49 M7<br />
Bit hol<strong>de</strong>rs<br />
Drive1/4" (6.35mm) hex<br />
Bits hol<strong>de</strong>rs (non-magnetic)<br />
Or<strong>de</strong>r no. Bla<strong>de</strong><br />
length mm<br />
Bla<strong>de</strong><br />
ø mm<br />
BH 421 54.0 11.1<br />
BH 44 101.6 11.1<br />
16<br />
Bits for Phillips screws<br />
Or<strong>de</strong>r no. Size Fastener size Length mm<br />
1010 0 M1.6-M2 25.4<br />
1001 1 M2-M3 25.4<br />
1002 2 M3.5-M5 25.4<br />
1003 3 M6 25.4<br />
Bits for slotted screws (bit)<br />
Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong> Bla<strong>de</strong><br />
length mm width mm ø mm<br />
1501 25.4 0.86 4.76<br />
1502 25.4 1.01 5.56<br />
1503 25.4 1.06 6.95<br />
1504 25.4 1.17 7.14<br />
Bits for Allen screws (bit)<br />
Or<strong>de</strong>r no.Hexagon socket Bla<strong>de</strong> Fastener<br />
length mm width mm size<br />
21025 2.5 25.4 M3<br />
21003 3 25.4 M4<br />
Bit hol<strong>de</strong>rs (magnetic)<br />
Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong><br />
length mm ø mm<br />
BH 423 M 75.4 11.1<br />
BH 44 M 101.6 11.1<br />
Bits for Pozidriv screws (Pozidriv)<br />
Or<strong>de</strong>r no. Size Fastener size ø mm Length mm<br />
1061PZ 1 M2-M3 4.76 49<br />
1062PZ 2 M3.5-M5 6.35 49<br />
1063PZ 3 M6 7.94 49<br />
Bits for Pozidriv screws (Bit)<br />
Or<strong>de</strong>r no. Size Fastener size Length mm<br />
1001PZ 1 M2-M3 25.4<br />
1002PZ 2 M3.5-M5 25.4<br />
1003PZ 3 M6 25.4<br />
Bits with fin<strong>de</strong>r sleeve for slotted screws<br />
Or<strong>de</strong>r.no..........Bla<strong>de</strong>....<br />
length mm<br />
Bla<strong>de</strong>....<br />
width mm<br />
Bla<strong>de</strong><br />
ø mm<br />
6001 95 0.91 4.90<br />
6002 95 0.96 6.12<br />
6003 95 1.06 7.36<br />
6004 95 1.27 10.03<br />
Socket hol<strong>de</strong>rs<br />
Or<strong>de</strong>r no. Bla<strong>de</strong> Square Drive hex<br />
length mm socket<br />
X 5001 35.0 1/4" 1/4"<br />
X 5002 50.8 (6.35mm) (6.35mm)<br />
X 5003 76.2<br />
Fastener bits 4 mm half-round for<br />
electric <strong>fastening</strong> <strong>tools</strong>, series DLV7329 / 7339 / 7349 / 7410<br />
Art.No. Type Size Diameter Length<br />
DLB-2122 Phillips screw Ph 00 4.0 / 2.0 L = 44<br />
DLB-2124 Phillips screw Ph 0 4.0 / 2.5 L = 44<br />
DLB-2126 Phillips screw Ph 1 4.0 / 3.0 L = 44<br />
DLB-2128 Phillips screw Ph 1 4.0 / 4.0 L = 44<br />
DLB-2130 Phillips screw Ph 2 4.0 / 4.0 L = 44<br />
DLB-2132 Phillips screw Ph 3 4.0 / 6.0 L = 44<br />
DLB-2220 slotted screw 2.0 x 0.30 mm 4.0 / 2.0 L = 44<br />
DLB-2221 slotted screw 2.5 x 0.30 mm 4.0 / 2.5 L = 44<br />
DLB-2222 slotted screw 3.0 x 0.40 mm 4.0 / 3.0 L = 44<br />
DLB-2223 slotted screw 4.0 x 0.50 mm 4.0 / 4.0 L = 44<br />
DLB-2224 slotted screw 5.0 x 0.65 mm 4.0 / 5.0 L = 44<br />
DLB-2321 hexagon insert bit SW 1.5 4.0 / 3.0 L = 44<br />
DLB-2322 hexagon insert bit SW 2.0 4.0 / 3.0 L = 44<br />
DLB-2323 hexagon insert bit SW 3.0 4.0 / 4.0 L = 44<br />
DLB-2324 hexagon insert bit SW 4. 4.0 / 5.0 L = 44
Accessories<br />
Vacuum pump<br />
Or<strong>de</strong>r no. VAK-13 V<br />
• pumping capacity: 12 L/min.<br />
• vacuum: up to 750 mbar<br />
• motor output: 30 Watt<br />
• connection: 220/240V AC 50/60Hz<br />
Vacuum attachments<br />
Or<strong>de</strong>r no. DLP 7100<br />
• for <strong>fastening</strong> tool DLV7313/23/33<br />
Or<strong>de</strong>r no. DLP 7325<br />
• for <strong>fastening</strong> tool DLV7321/25/35<br />
Or<strong>de</strong>r no. DLP 6500<br />
• for <strong>fastening</strong> tool series DLV75/85<br />
Suction sockets<br />
for vacuum attachments<br />
Or<strong>de</strong>r no. ø D1/D2 screw head bla<strong>de</strong><br />
ø mm ø mm ø mm<br />
DLS-2120 3.5 /2.0 1.9 1.8<br />
DLS-2121 3.5 /2.2 2.1 2.0<br />
DLS-2122 3.5 /2.5 2.4 2.0<br />
DLS-2123 3.5 /2.7 2.6 2.5<br />
DLS-2124 4.5 /3.1 3.0 2.5<br />
DLS-2125 4.5 /3.3 3.2 3.0<br />
DLS-2126 4.5 /3.5 3.4 3.0<br />
DLS-2127 4.5 /3.7 3.6 3.0<br />
DLS-2128 5.5 /4.0 3.9 3.0<br />
DLS-2129 5.5 /4.2 4.1 4.0<br />
DLS-2130 5.5 /4.5 4.4 4.0<br />
DLS-2131 5.5 /4.7 4.6 4.0<br />
Battery charger<br />
four-battery charger, or<strong>de</strong>r no. 3030450<br />
eight-battery charger, or<strong>de</strong>r no. 3030451<br />
• rapid charging without damaging the<br />
• battery by five-step charging cycle<br />
• various battery brands and cell types<br />
• in one charger<br />
Balancers<br />
• loa<strong>de</strong>d length of spring 2.5 m<br />
Or<strong>de</strong>r no. Carrying power<br />
3030440 00.5 to 01.5 kg<br />
3030441 01.0 to 02.0 kg<br />
3030442 02.0 to 03.5 kg<br />
3030443 03.0 to 06.0 kg<br />
3030444 05.0 to 08.5 kg<br />
3030445 8.0 to 11.0 kg<br />
3030446 10.0 to 16.0 kg<br />
Torque adjustment caps<br />
Or<strong>de</strong>r no. 3030354 for DLV1141-1171<br />
Or<strong>de</strong>r no. DLW5400 for DLV7321/31<br />
Or<strong>de</strong>r no. DLW5500 for DLV7323 + 7333<br />
Or<strong>de</strong>r no. DLW5600 for DLV75/85 + 76/86<br />
Or<strong>de</strong>r no. DLW5700 for DLV7410<br />
If the cover cap is mounted,<br />
the torque can no longer be<br />
changed by mistake<br />
Drill chuck<br />
Or<strong>de</strong>r no. LFP 9003<br />
suitable for all electric and cordless fasting <strong>tools</strong><br />
Pistol grip<br />
Or<strong>de</strong>r no. DLW 2300<br />
suitable for DLV75/85 and PSM 91-series<br />
17<br />
Miscellaneous accessories for electric <strong>fastening</strong> <strong>tools</strong>, balancers, vacuum pump, cover caps
Fastener fee<strong>de</strong>rs and fastener separators<br />
Automatic fastener fee<strong>de</strong>r<br />
Series SA<br />
for fastener sizes M 2.0 to 6.0<br />
maximum length of thread 55 mm<br />
• electronic, contact-free<br />
• fastener monitoring<br />
• forced fastener feeding<br />
• continuous conveying-rate<br />
• adjustment<br />
• sound-absorbing housing<br />
• 220 VAC 50/60 Hz<br />
• conveying rate:<br />
• 100 pcs./min.<br />
18<br />
(Fastening tool not inclu<strong>de</strong>d)<br />
Mo<strong>de</strong>l Fastener Thread W x H x D Weight<br />
Or<strong>de</strong>r no. size shaft length<br />
shaft ø mm head ø mm mm mm kg<br />
SA101 2.0 to 3.5 max. 7,0 max. 25 260 x 250 x 300 18<br />
SA100 3.5 to 6.0 max. 12,0 max. 55 410 x 340 x 360 31<br />
!!! When making an inquiry or placing an or<strong>de</strong>r please also send us at least approx.<br />
100 pieces of sample fasteners so that we can ensure optimum setting of the <strong>de</strong>vice !!!<br />
Optional: configurations for special fastener sizes available
Fastener separator<br />
Series HM „Heinzelmat“<br />
for fastener sizes form 1.4 to 5.0<br />
maximum thread length: 18 mm<br />
• electric supply: 220VAC 50/60Hz<br />
• internal voltage: DC 12V to 16V<br />
• for metric and self-tapping<br />
• fasteners<br />
• fasteners with washers or lock<br />
• washers can also be<br />
processed<br />
• processing speed:<br />
• 1.5 fasteners /sec.<br />
• series HM-VAR with<br />
• adjustable feeding rail<br />
• (adjustment range: 1.4 to 5.0 mm)<br />
Options:<br />
• "mo<strong>de</strong>l ...rs“<br />
• with displacement unit<br />
• for release of the screw head<br />
• "mo<strong>de</strong>l...sk“<br />
• for countersunk head screws<br />
• "mo<strong>de</strong>l...cl“<br />
• antistatic <strong>de</strong>vice / all-metal housing<br />
Mo<strong>de</strong>l Fastener Min. thread Max. thread W x H x D Weight<br />
Or<strong>de</strong>r no. size shaft length shaft length<br />
M / ø mm mm mm kg<br />
HM-514 1.4 1.4 18.0 120 x 132 x 153 1,1<br />
HM-517 1.7 1.6 18.0 120 x 132 x 153 1,1<br />
HM-520 2.0 1.8 18.0 120 x 132 x 153 1,1<br />
HM-523 2.3 2.5 18.0 120 x 132 x 153 1,1<br />
HM-526 2.6 2.8 18.0 120 x 132 x 153 1,1<br />
HM-530 3.0 3.0 18.0 120 x 132 x 153 1,1<br />
HM-540 4.0 4.0 18.0 120 x 132 x 153 1,1<br />
HM-550 5.0 5.0 18.0 120 x 132 x 153 1,1<br />
Adapter HM-551AC, 220VAC 50/60 Hz supplied<br />
!!! When making an inquiry or placing an or<strong>de</strong>r please also send us at least approx.<br />
30 pieces of sample fasteners so that we can ensure optimum setting of the <strong>de</strong>vice !!!<br />
19<br />
Fastener fee<strong>de</strong>rs and fastener separators
Fastener fee<strong>de</strong>rs and fastener separators<br />
Fastener fee<strong>de</strong>r<br />
with interchangeable discharge rail<br />
Series PNJ<br />
• for fasteners with a diameter of 1.4 to 5.0 mm<br />
• fastener length with<br />
• ø 1.4 to ø 1.7, max.10 mm<br />
• fastener length with<br />
• ø 2.0 to ø 5.0, max.18 mm<br />
• feed rate<br />
• 2 fasteners / sec.<br />
• capacity: approx. 1,200 pcs. / M3<br />
• weight incl. rail: approx. 3.2 kg<br />
• power supply: 12VDC, 500 mA<br />
• dimensions L x W x D 136 x 130 x 215<br />
Mo<strong>de</strong>l Fastener Discharge<br />
size rail no.<br />
PNJ-12-14 1.4 mm PR14<br />
PNJ-12-17 1.7 mm PR17<br />
PNJ-23-20 2.0 mm PR20<br />
PNJ-23-23 2.3 mm PR23<br />
PNJ-23-26 2.6 mm PR26<br />
PNJ-23-30 3.0 mm PR30<br />
PNJ-45-35 3.5 mm PR35<br />
PNJ-45-40 4.0 mm PR40<br />
PNJ-45-45 4.5 mm PR45<br />
All these fasteners can be conveyed without problems:<br />
Also available:<br />
Series PNJR<br />
Automatic fastener sorter for robot use and vacuum discharge<br />
20<br />
Fast and easy exchange<br />
of the discharge rail.<br />
Additional linear rails and cover plates<br />
available individually.<br />
• fasteners with washers<br />
• fasteners with <strong>de</strong>tent edged rings<br />
• fasteners with Schnorr thrust washers<br />
• fasteners with Belleville spring washers<br />
• fasteners with lock washers<br />
• fasteners with serrated lock washers<br />
• fasteners with tooth lock washers<br />
• fasteners with spring washers<br />
• collar screws
Support arms and parallel arms ERGO 25 to 300<br />
Positioning system for easy and ergonomic<br />
<strong>fastening</strong> or thread-cutting operations<br />
Mo<strong>de</strong>l max. max. max. max.<br />
Or<strong>de</strong>r no. torque vertical movement work radius tool weight<br />
Nm mm mm kg<br />
ERGO 25 25 500 950 2<br />
ERGO 25-4 25 500 950 4<br />
ERGO 300 300 500 1200 8<br />
Support arm ERGO-Light-25<br />
Desk mounting<br />
Mo<strong>de</strong>l Height Arm length<br />
Or<strong>de</strong>r no.<br />
cm cm<br />
ERGO-Light-25-1<br />
Supplied:<br />
• mounting stand<br />
160 100<br />
• suspension for balancer<br />
• (balancers see accessories)<br />
Option:<br />
ERGO reaction arm<br />
Art.-no. ERGO 20 L - HZ<br />
for torque support of up to 20 Nm<br />
• extendable Kevlar telescope<br />
• univeral tool holding fixture<br />
• <strong>de</strong>spite taking up of reaction the tool<br />
• can be swiveled in all directions<br />
Option:<br />
• different leg lengths for various<br />
• work radius<br />
• ERGO 300 also available with<br />
• double cylin<strong>de</strong>r for higher weights.<br />
21<br />
Support arms and parallel arms with position recgnition
Support arms and parallel arms with position recognition<br />
Support arms and parallel arms ERGO-POSY 25<br />
with position recognition<br />
for x-, y- and z-axis<br />
• Thread-reach monitoring<br />
• (position recognition of<br />
• x-, x- and z-axis)<br />
• 22 positions can be stored<br />
• free or programmable sequence<br />
• of operations<br />
• suitable for all electric,<br />
• EC and pneumatic <strong>fastening</strong> <strong>tools</strong><br />
• cab be combined with all<br />
• PSM-ERGO support arms<br />
Or<strong>de</strong>r number<br />
PSM-POSY3D Controller<br />
PSM-X/Y2D Sensor for x- and y-axis<br />
PSM-Z3D Sensor for z-axis<br />
ERGO-25 Support arm ERGO-Micro<br />
for 25Nm<br />
990042 Mounting kit x/y/z<br />
Option: ERGO-25-4<br />
Option: ERGO-300<br />
Technical <strong>de</strong>scription<br />
Every position in the swiveling range of the parallel arm can be <strong>de</strong>fined by means of three position sensors.<br />
Position, sequence and program flow are set by PSM-POSY3D electronics.<br />
In the case of z-axis evaluation, accuracy is approx. +/- 0.25 mm. Theoretical accuracy: approx. 0.01 mm. This<br />
evaluation clearly indicates whether or not a <strong>fastening</strong> operation was completet correctly (e.g. missing washer).<br />
Technical data<br />
Position sensor SSI absolute-value sensor<br />
(no machine reference point required)<br />
Depth measurement approx.0.5mm<br />
Swiveling range see PSM-ERGO support arms, page 21<br />
Fastening <strong>tools</strong> every electric <strong>fastening</strong> tool with<br />
appropriate drive signals ( with DL-C box<br />
also for pneumatic <strong>tools</strong>)<br />
Program selection – 5 programs can be selected<br />
– via the Com interface<br />
– via RS232 interface unlimited<br />
– number of programs<br />
Interfaces – SPC control signal for<br />
– fastener control<br />
– Com interface for<br />
program selection<br />
– optional: RS232 interface<br />
– for programming<br />
– x / y / z sensor connections<br />
LCD-display four lines<br />
(two program lines, one error line<br />
and one line for selection of menu sensor)<br />
22<br />
Technische Daten<br />
Position/IO/NIO-LED blinks green fasting tool in x/yposition<br />
window<br />
green application IO<br />
red application NIO<br />
∑IO green number pf <strong>fastening</strong> operations reached<br />
Release green POSY3D control<br />
working<br />
red POSY3D control<br />
blocked externally<br />
Power connection 230VAC, 50Hz<br />
Dimensions 150 x 200 x 110 mm (L x W x H)<br />
Weight 2.3kg<br />
Options:<br />
• 990072 POSY3D NIO signal<br />
• DISBox3D display box<br />
• POSY3D RS-RS232: serial interface<br />
• POSY3D parameter and archiving software
Torque measurement<br />
with built-in measuring sensor<br />
Torquemeter<br />
5002 / 5020 / 5200<br />
for <strong>fastening</strong> tool setting<br />
mains-operated / cordless,<br />
also for pulse <strong>fastening</strong> <strong>tools</strong><br />
I<strong>de</strong>al for calibration of power screwdrivers and pulse <strong>fastening</strong> <strong>tools</strong><br />
• control, setting and analysis of power screwdrivers<br />
• and pulse <strong>fastening</strong> <strong>tools</strong><br />
• also suitable for high torques<br />
• integrated torque sensor<br />
Technical data:<br />
• for mains (230V) and battery operation<br />
• memory for 200 measured values<br />
• real-time clock<br />
• RS-232 interface PS / printer<br />
• Min./OK/Max. torque limits can be programmed<br />
• easy menu access<br />
• (fast, user-friendly and efficient)<br />
• four-language menu: German, English, Spanish, French<br />
• CAM and Cpk statistics<br />
• you meet the ISO 9000 standard with this <strong>de</strong>vice<br />
• accuracy: +/-0,5% of full scale value<br />
• battery operation: NiCd battery, 10h<br />
• storage capacity for 200 measurements<br />
• outputRS-232, +/-2V, analog output<br />
• calibration supplied with a test certificate<br />
• dimensions(L x W x H) 275 x 140 x 50 mm<br />
• weight: 3,000 g<br />
Supplied<br />
• carrying case<br />
• battery charger<br />
• one spring adapter on request<br />
Torquemeter<br />
Or<strong>de</strong>r no. Measuring range<br />
5200 10 to 200 Nm<br />
5505 0,05 to 5 Nm<br />
5520 1 to 20 Nm<br />
Option: Smart for series 55<br />
Application simulator for 5505 / 5520<br />
Or<strong>de</strong>r no. Application<br />
5002-1 hard<br />
5002-2 medium<br />
5002-3 soft<br />
Torquemeter<br />
5520<br />
for <strong>fastening</strong> tool setting<br />
cordless operation 9 VDC,<br />
also for pulse <strong>fastening</strong> <strong>tools</strong><br />
Technical data:<br />
• manual and automatic display reset<br />
• acoustic signals if the set torque is reached / excee<strong>de</strong>d / not reached<br />
• memory for 500 measured values, can be transferred<br />
to Excel spreadheets<br />
• peak-value memory<br />
• battery operation 9VDC<br />
• real-time clock<br />
• RS-232 interface PS / printer, only Smart mo<strong>de</strong>ls<br />
• fast, user-friendly and efficient menu guidance<br />
• four-language menu: German, English, Spanish, French<br />
• accuracy: +/-0,5% of full scale value<br />
• dimensions(L x W x H) 180 x 100 x 50 mm<br />
• weight: 1,000 g<br />
• CM, CMK, mean and standard <strong>de</strong>viation (only Smart mo<strong>de</strong>ls)<br />
Printer<br />
Or<strong>de</strong>r no. CBM910<br />
• Printing technology: serial dot matrix<br />
• RS232C (RJII plug<br />
• weight: 400g<br />
• dimensions: 106 x 180 x 88 mm<br />
• automatic paper feed<br />
Application simulator for 5200<br />
Or<strong>de</strong>r no. Application<br />
5200-1 hard<br />
5200-2 medium<br />
5200-3 soft<br />
23<br />
Torque testing <strong>de</strong>vices
Torque teting <strong>de</strong>vices<br />
Torque testing <strong>de</strong>vices<br />
Microprocessor-controlled torque measurement<br />
for application measurement with a separate<br />
brushless measuring sensor<br />
Supply and evaluation <strong>de</strong>vice<br />
BL-MDA-2<br />
Microprocessor-controlled measuring,<br />
control and evaluation <strong>de</strong>vice for the most<br />
common applications in <strong>fastening</strong> technology.<br />
Fastening operations can be controlled<br />
according to the criteria "torque" and<br />
§"angle". Data input involves only easy-to<br />
follow steps. Owing to its compact<br />
<strong>de</strong>sign and optional battery operation<br />
the <strong>de</strong>vice ist highly mobile.<br />
Measured values can be stored and<br />
printed with timestamp. With a separate<br />
unit, the <strong>fastening</strong> tool can be shut-off<br />
automatically.<br />
Technical data<br />
Input sensitivity 0-±5V<br />
Input resistance >1MOhm<br />
Zero-adjustment range ±7%<br />
Output (optional):<br />
Voltage output 0-±5V<br />
=
Brushless torque measuring sensor<br />
BL-MDM-<br />
Torque measuring sensor<br />
BL-MDMwith<br />
non-contact measuring data<br />
acquisition for setting and testing of<br />
electric, pneumatic and pulse <strong>fastening</strong><br />
<strong>tools</strong> and angle wrenches as well as<br />
for permanent monitoring of a set<br />
torque.<br />
• maintenance-free owing to non-contact<br />
• transmission of measuring data<br />
• high accuracy by frequency<br />
• modulation and DMS principle<br />
• simple power supply<br />
• high immunity to interference due to<br />
• amplified active signal<br />
• any <strong>de</strong>sired connection is possible<br />
Or<strong>de</strong>r no. Standard Max.torque Max. Weight<br />
connections range speed<br />
Pressure sensor<br />
Series 4010 to 4040 and 4200 FTM<br />
Mo<strong>de</strong>l 4200 FTM<br />
These pressure sensors are miniature<br />
transducers specially <strong>de</strong>signed for<br />
the measurement of the clamping force<br />
of <strong>fastening</strong> <strong>tools</strong>.<br />
The patented compact <strong>de</strong>sign provi<strong>de</strong>s<br />
for high strength, thus making the<br />
<strong>de</strong>vice i<strong>de</strong>al for static and dynamic<br />
measurements of fasteners, steering<br />
rods and similar structural applications.<br />
Mo<strong>de</strong>l 4010<br />
This miniature pressure sensor has a<br />
measuring range from 45 kg to 450 kg<br />
compressive load.<br />
inch Nm U /Min. kg<br />
BL-MDM-1 1/4" up to 1; 2; 5; 10; 12; 15; 20 5000 0,30<br />
BL-MDM-2 3/8" up to 20; 30; 50; 63 5000 0,35<br />
BL-MDM-3 1/2" up to 100; 160; 200 5000 0,48<br />
BL-MDM-4 3/4" up to 200; 300; 500 4000 0,80<br />
BL-MDM-5 1" up to 1000; 2000 3000 1,30<br />
Har<strong>de</strong>ned beveled washer<br />
Test fastener<br />
Har<strong>de</strong>ned flat washer<br />
Pressure sensor<br />
Mo<strong>de</strong>l 4040<br />
This mo<strong>de</strong>l is a high-performance miniature<br />
pressure sensor with a capacity of 450 kg<br />
to 4,530 kg compressive load.<br />
25<br />
Measuring sensors
Torque testing <strong>de</strong>vices<br />
Torque measurement<br />
with built-in measuring sensor<br />
Torquemeters<br />
HP-10 and HP-100<br />
for <strong>fastening</strong> tool setting<br />
cordless operation<br />
These torquemeters can be used to<br />
set the required torque for <strong>fastening</strong><br />
<strong>tools</strong> or angle wrenches with high<br />
precision.<br />
• hard or soft applications<br />
• are simulated by the spring<br />
• adapter supplied.<br />
• The measuring <strong>de</strong>vices inclu<strong>de</strong><br />
• an interface for connection of<br />
• the printer HDR-1 with a statistics<br />
• program as well as an analog output.<br />
• the pater print-out can also be used<br />
• as a quality-management document<br />
according to DIN ISO 9000<br />
• measurement data can be transmitted<br />
• to a computer via an RS-232 interface<br />
• on the printer HDR-1<br />
• Supplied:<br />
• aluminium case, battery charger and<br />
• application simulator<br />
Technical data:<br />
Accuracy: ±0,5% of full scale value<br />
Battery operation: 20 h<br />
Dimensions: 230 x 125 x 75 mm<br />
(L x W x H)<br />
Weight: 2,400 g<br />
Torquemeters<br />
Or<strong>de</strong>r no. measuring range<br />
HP10 0 to 1.0 Nm<br />
HP100 0 to 10.0 Nm<br />
Printer HDR-1<br />
Or<strong>de</strong>r no. HDR-1<br />
Miniature processor / Printer HDR-1<br />
with statistics program<br />
• printing technology: serial dot matrix<br />
• the paper print-out can also be used<br />
• as a quality-management document<br />
• according to DIN ISO 9000<br />
• measurement data can be transmitted<br />
• to a computer via an RS-232C interface<br />
• on the printer<br />
26
Ask for our catalogues:<br />
EC<strong>fastening</strong><br />
systems<br />
Pneumatic<br />
motors<br />
Pneumatic<br />
self feed drills<br />
27
Get a leg up ....<br />
.... with our:<br />
Pneumatic self feed drills<br />
Pneumatic motors<br />
Pneumatic <strong>fastening</strong> <strong>tools</strong><br />
Pneumatic self feed drills and <strong>tools</strong><br />
for the aircraft industry<br />
<strong>Electric</strong> fastenig <strong>tools</strong><br />
Intelligent EC <strong>fastening</strong> systems<br />
Fraunhoferstraße 11a · D-82152 Planegg-Martinsried · Tel. 089 / 89 96 21 0 · Fax 089 / 85 61 30 1<br />
E-Mail: info@<strong>psm</strong>-<strong>muenchen</strong>.<strong>de</strong> · Internet: www.<strong>psm</strong>-<strong>muenchen</strong>.<strong>de</strong> As of February 2004