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Electric fastening tools - psm-muenchen.de

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<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>


25<br />

1979 to 2004<br />

Benefit from<br />

25 years<br />

of experience!<br />

Precise, clean and low-noise - electric <strong>fastening</strong> <strong>tools</strong> by PSM<br />

help you realize industrial screw connections at low cost even in<br />

clean-room and ESD manufacturing. In combination with our<br />

controllers the lightweight and long-life <strong>de</strong>vices enable <strong>fastening</strong><br />

operations that can be precisely measured and documented.<br />

Use the appropriate accessories - from bits to vacuum suction<br />

<strong>de</strong>vices and from automatic fastener fee<strong>de</strong>rs to high-quality torquemeters<br />

- to complete and perfect your assembly workplaces and you are<br />

fit for the future.<br />

Do not hesitate to contact us at any time - our staff in Martinsried<br />

near Munich and in our numerous agencies in Germany are looking<br />

forward to supporting you with both word and <strong>de</strong>ed and all this<br />

against the background of <strong>de</strong>ca<strong>de</strong>s of experience.


Competence<br />

that joins together!<br />

The individual<br />

complete solution<br />

clearly is our strength:<br />

Starting from the simple<br />

handling <strong>de</strong>vice to complex<br />

stations for complicated<br />

operations.<br />

Our experienced team of<br />

engineers <strong>de</strong>velops solutions<br />

in <strong>fastening</strong> and drilling technology,<br />

which of course also inclu<strong>de</strong>s<br />

the <strong>de</strong>sign and construction of<br />

special <strong>tools</strong> and modification<br />

of standard products from<br />

our range that are tailor-ma<strong>de</strong><br />

to cater to your special needs.<br />

All-round service<br />

Whether it is a new or<strong>de</strong>r, maintenance<br />

or repair - our highly qualified<br />

and skilled field service team near<br />

you will be glad to help and support<br />

you - fast and at low cost.<br />

Of course, we set great store by<br />

<strong>de</strong>tailing advice - also on your<br />

permises. Owing to our large<br />

spare-part stockroom, wearing<br />

parts are always ready to hand.<br />

Table of contents<br />

Mini electric fasting tool DLV7410 4<br />

Torque range: 0.02 to 0.2 Nm<br />

for fasteners from 0.3 to3 mm<br />

<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>, series DLV7323 to 7333 5<br />

Torque range: 0.05 to 1.18 Nm<br />

for fasteners from 1 to 3.5 mm<br />

<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>, series DLV75/85 MKE 6<br />

Torque range: 0.49 to 4.41 Nm<br />

for fasteners from 2.5 to 6 mm<br />

<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong> antistatic, series DLV75/85 BKE 7<br />

Torque range: 0.49 to 4.41 Nm<br />

for fasteners from 2.5 to 6 mm<br />

Pistol-grip electric <strong>fastening</strong> tool DLV9960P 8<br />

Torque range: 4.0 to 10 Nm<br />

for fasteners from 5 to 8 mm<br />

Antistatic clean-room <strong>fastening</strong> <strong>tools</strong><br />

with vacuum suction, series DLV7329 to 7349 9<br />

Torque range: 0.25 to 1.18 Nm<br />

for fasteners from 1 to 3.5 mm<br />

Special control modules<br />

with various options for electric <strong>fastening</strong> <strong>tools</strong> EL-C-BOX 2120 to 3120 10<br />

230V electric <strong>fastening</strong> <strong>tools</strong> without control module PSM 9130 to 9151 11<br />

Torque range: 0.49 to 4.41 Nm<br />

for fasteners from 2.5 to 6 mm<br />

<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong> series DLV77 12<br />

Torque range: 0.05 to 10 Nm<br />

for fasteners from 1 to 8 mm<br />

EC straight and pistol-grip <strong>fastening</strong> <strong>tools</strong> / torque-controlled, SD 25 13<br />

Torque range: 0.1 to 2.3 Nm<br />

for miniature fasteners from 0.8 to 4.0 mm<br />

Cordless <strong>fastening</strong> tool series DLV1161, 1171 and P-210 14<br />

Torque range: 3.0 to 12 Nm / fasteners from 4 to 6 mm<br />

Torque range: 0.4 to 2.4 Nm / fasteners from 2 to 4 mm<br />

Cordless <strong>fastening</strong> <strong>tools</strong> with LED display, series ET900 to ET905 15<br />

Torque range: 1.0 to 10.5 Nm<br />

for fasteners from 1 to 8 mm<br />

Accessories and bit hol<strong>de</strong>rs 16<br />

Miscellaneous accessories for<br />

electric <strong>fastening</strong> <strong>tools</strong>, balancers, vacuum pump, cover caps 17<br />

Fastener.fee<strong>de</strong>rs.and.fastener.separators........................................................18-20<br />

ERGO-support arms and parallel arms with position recognition 21-22<br />

Torque testing <strong>de</strong>vices and measuring sensors 23-27


Mini <strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />

Mini <strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />

DLV7410<br />

Trigger start,<br />

for a torque range from 0.02 to 0.2 Nm<br />

and fasteners of a diameter from 0.3 to 3 mm<br />

The mini electric <strong>fastening</strong> tool<br />

DLV 7410-CME fulfills all requirements for<br />

series <strong>fastening</strong> operations in production<br />

using miniature fasteners:<br />

• extremely small and lightweigt<br />

• low-noise and vibration-free<br />

• continuous speed adjustment<br />

• soft start<br />

• reversible direction<br />

• continuous torque adjustment<br />

• automatic torque shut-off<br />

• torque accuracy<br />

ÔÔ Ô +/- 3%s<br />

• maintenance-free<br />

• cable <strong>de</strong>tachable at tool<br />

4<br />

36<br />

Separate control module<br />

DLC1213 (Fig. page 5)<br />

• continuous soft-start adjustment<br />

• continous speed adjustment<br />

Option:<br />

special-function controller<br />

(see page 10)<br />

Mo<strong>de</strong>l Design Torque adjustment Speed adjustment Tool holding fixture Weight<br />

Or<strong>de</strong>r no. range (continuous) (continuous) (quick-change chuck)<br />

Nm min -1 g<br />

DLV7410-CME Standard 0.02 to 0.2 500 to 700 ø 4.0 half-round 200<br />

DLV7410-BME Antistatic 0.02 to 0.2 500 to 700 ø 4.0 half-round 200<br />

Optional<br />

Control modul<br />

Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage ...voltage ......g mm<br />

DLC1213-GG f. Standard 230 VAC 24 VDC 1,700 145 x 145 x 102<br />

DLC1213-BET-6P f. Antistatic 230 VAC 24 VDC 1,700 145 x 145 x 102<br />

165.5<br />

32


<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />

Series DLV 7321 to 7333<br />

Lever start,<br />

for a torque range from 0.05.to.1.18.Nm<br />

and fasteners of a diameter from 1.0 to 3.5 mm<br />

The mo<strong>de</strong>ls of the series DLV7300 fulfill<br />

all requirements for series <strong>fastening</strong><br />

operations in production:<br />

• extremly small and lightweigt<br />

• low-noise and vibration-free<br />

• reversible direction<br />

• continuous torque adjustment<br />

• automatic torque shut-off<br />

with low reaction force and<br />

high precision<br />

• torque accuracy<br />

• +/- 3 %<br />

• maintenance-free<br />

Cable length 1.5 m<br />

Separate control module<br />

DLC1213:<br />

• continuous soft-start adjustment<br />

• continous speed adjustment<br />

Option:<br />

special-function controller<br />

(see page 10 )<br />

Optional<br />

Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener size Tool holding Weight<br />

Or<strong>de</strong>r no. justment range justment size (self-tapping) fixture<br />

(continuous) (continuous (metric)<br />

Nm min-1 mm mm inch g<br />

DLV7323-CKE Standard 0.05 to 0.49 700 to 1000 1 to 3 1 to 2.6 1/4" 350<br />

DLV7333-CKE Standard 0.29 to 1.18 500 to 700 2 to 3.5 2 to 3 1/4" 350<br />

DLV7321-BKE Antistatic 0.05 to 0.49 700 to 1000 1 to 3 1 to 2.6 1/4" 350<br />

DLV7331-BKE Antistatic 0.29 to 1.18 500 to 700 2 to 3.5 2 to 3 1/4" 350<br />

Control modul Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage voltage g mm<br />

DLC1213-GG f. Standard 230 VAC 24 VDC 1,700 145 x 145 x 102<br />

DLC1213-BET-6P f. Antistatic 230 VAC 24 VDC 1,700 145 x 145 x 102<br />

220<br />

Control module DLC 1213<br />

o30<br />

o34<br />

5<br />

<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong>


<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />

<strong>Electric</strong> <strong>fastening</strong> <strong>tools</strong><br />

Series DLV75/85 MKE<br />

Push or lever start,<br />

for a torque range from 0.49-4.41 Nm<br />

and fasteners of a diameter from 2.5-6 .mm<br />

The mo<strong>de</strong>ls of these series feature<br />

state-of-the-art technology as the<br />

prerequisite for series <strong>fastening</strong><br />

operations in prodution:<br />

• short and lightweight<br />

• power supply 34 VDC<br />

• highly ergonomic due to<br />

horizontally arranged direction switch<br />

and veritcal and horizontal<br />

• grip structure<br />

• green LED as switch-off signal<br />

• at tool<br />

• low reaction forces due to<br />

• fast shut-off<br />

• cable <strong>de</strong>tachable at tool<br />

• maintenance and repair-friendly<br />

• owing to wrapped connections, carbon<br />

• brushes can be replaced from the outsi<strong>de</strong><br />

• safety distance according<br />

• to EMC directive and the<br />

• Low Voltage Directive<br />

• continuous torque adjustment<br />

• torque accuracy<br />

• +/- 3%<br />

6<br />

Controller DLC 1510-JE:<br />

• interface for the torque signal<br />

• plug-in tool and power cables<br />

Option:<br />

special-function controller<br />

(see page 10 )<br />

• torque adjustment cap<br />

• pistol grip DLW-2300 (Fig. page 17)<br />

• (mo<strong>de</strong>ls DLV8550 and DLV7550<br />

inclu<strong>de</strong> pistol grip)<br />

• vacuum attachment<br />

• antistatic version ESD<br />

• (type - BKE) page 7<br />

• angle head<br />

Cable length 1.5m<br />

Kabellänge 1,5 m<br />

Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />

Or<strong>de</strong>r no. justment range justment size size fixture (quick-change<br />

(continuous) (continuous) (metric) (self-tapping) chuck))<br />

Nm min -1 mm mm inch g mm<br />

Push to start<br />

DLV8530-MKE Standard 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />

DLV8540-MKE Standard 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />

DLV8550-MKE<br />

Lever start<br />

Standard 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />

DLV7530-MKE Standard 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />

DLV7540-MKE Standard 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />

DLV7550-MKE Standard 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />

Control modul Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage voltage g mm<br />

DLC1510-JE 230 VAC 34 VDC 4800 115 x 180 x 100<br />

o50<br />

55<br />

Control module DLC 1510-JE<br />

257<br />

o39.5


Antistatic electric <strong>fastening</strong> <strong>tools</strong><br />

Series DLV75/85 BKE<br />

Push and lever start,<br />

for a torque range from 0.49-4.41 Nm<br />

and fasteners of a diameter from 2,5-6 mm<br />

The features of these mo<strong>de</strong>ls<br />

are the same as those of the<br />

series DLV75/85, page 6<br />

The mo<strong>de</strong>ls shown on this double page are<br />

process-safe owing to built-in IO evaluation.<br />

Controller DLC 1510-JE:<br />

• interface for the torque signal<br />

• plug-in tool and power cables<br />

Option:<br />

special-function controller<br />

(see page 10 )<br />

Easy cable replacement due to plug-in<br />

connection at both ends.<br />

• pistol grip DLW-2300 (Fig. page 17)<br />

• (mo<strong>de</strong>ls DLV8550 and DLV7550<br />

• inclu<strong>de</strong> pistol grip)<br />

•<br />

Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />

Or<strong>de</strong>r no. justment range justment size size fixture (quick-change<br />

(continuous) (continuous) (metric) (self-tapping) chuck)<br />

Nm min -1 mm mm inch g mm<br />

Push to start<br />

DLV8530-BKE Antistatic 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />

DLV8540-BKE Antistatic 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />

DLV8550-BKE<br />

Lever start<br />

Antistatic 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />

DLV7530-BKE Antistatic 0.49 to 1.67 1100 2.5 to 4.0 2.3 to 3.5 1/4" 650 257<br />

DLV7540-BKE Antistatic 1.18 to 2.65 700 3.5 to 5.0 3.0 to 4.0 1/4" 650 257<br />

DLV7550-BKE Antistatic 1.96 to 4.41 500 4.5 to 6.0 4.0 to 5.0 1/4" 750 257<br />

Control modul Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage voltage g mm<br />

DLC1510-JE 230 VAC 34 VDC 4800 115 x 180 x 100<br />

Especially maintenance and repair-friendly owing<br />

to wrapped connections instead of sol<strong>de</strong>red joints.<br />

7<br />

Antistatic electric <strong>fastening</strong> <strong>tools</strong>


Pistol-grip electric <strong>fastening</strong> tool<br />

<strong>Electric</strong> <strong>fastening</strong> tool / Pistol-grip<br />

DLV9960-P<br />

Trigger start<br />

for a torque range from 4.0 to 10.0 Nm<br />

and fasteners of a diameter from 8.0 mm<br />

The electric <strong>fastening</strong> tool fulfills all<br />

requirements for series <strong>fastening</strong><br />

operations in production using<br />

fasteners:<br />

• low-noise and vibration-free<br />

• reversible direction<br />

• continuous torque adjustment<br />

• automatic torque shut-off<br />

• torque accuracy<br />

• +/- 3%<br />

• maintenance-free<br />

• performance and dimensions<br />

• of a pneumatic tool<br />

• soft start<br />

• low reaction forces due<br />

• to fast shut-off<br />

• perfect grip ergonomics<br />

8<br />

Controller DLC 2500 G:<br />

• interface for the torque signal<br />

• plug-in tool and power cables<br />

Option:<br />

special-function controllers<br />

(see page 10)<br />

Control module DLC 2500 G<br />

Mo<strong>de</strong>l Torque.ad- Speed Fastener Fastener Tool holding Weight Length Height<br />

Or<strong>de</strong>r no.. justment range size size fixture<br />

(continuous ) (metric) (self-tapping) (quick-change chuck)<br />

Nm min -1 mm mm inch g mm mm<br />

DLV9960-P 4.0 to 10.0 600 4.0 to 10.0 4.0 to 8.0 1/4" 1200 228 195<br />

Standard equipment<br />

Cable 3 m / 3 Bits – Philipps No. 3, Allen No. 5, Allen No. 6 / suspension clip<br />

Control modul Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage voltage g mm<br />

DLC2500G ..230 VAC 60 VDC 4000 142 x 180 x 110


Clean-room ESD <strong>fastening</strong> <strong>tools</strong><br />

Series DLV7329 to 7349 with vacuum connection<br />

Lever start,<br />

for a torque range from 0.25-1.18 Nm<br />

and fasteners of a diameter from 1.0 to 3.5 mm<br />

The mo<strong>de</strong>ls of the series fulfill all<br />

requirements for work with <strong>de</strong>licate<br />

electronic components:<br />

• extremely small and lightweight<br />

• low-noise and vibration-free<br />

• reversible direction<br />

• continuous torque adjustment<br />

• automatic torque shut-off<br />

• shut-off clutch with low reaction<br />

• force and high precision<br />

• torque accuracy<br />

• +/- 3%<br />

• protected torque setting<br />

Separate control module<br />

DLC1213 BET-6P:<br />

• continuous soft-start adjustment<br />

• continuous speed adjustment<br />

Option:<br />

• vacuum pump VAK-13V (page17)<br />

• vacuum-suction sockets<br />

(see "accessories" page 17)<br />

• special-function controllers<br />

• (see page 10)<br />

Control module DLC 1213 BET-6P<br />

Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length<br />

Or<strong>de</strong>r no. justment range justment size size fixture<br />

(continuous) (continuous) (metric) (self-tapping) (quick-change chuck)<br />

Nm min -1 mm mm type DLB inch g mm<br />

DLV7329-BME Antistatic 0.25 to 0.54 700 to 1000 1 to 3.0 2.0 to 2.6 ø 4 mm 400 247<br />

DLV7339-BME Antistatic 0.44 to 0.93 500 to 700 1 to 3.5 2.6 to 3.0 ø 4 mm 400 247<br />

DLV7349-BME Antistatic 0.54 to 1.18 500 to 700 1 to 4.0 2.6 to 3.5 ø 4 mm 400 247<br />

Control modul Input Output Weight<br />

Or<strong>de</strong>r no. voltage voltage g<br />

DLC1213 BET-6P 230 VAC 24 VDC 1700<br />

9<br />

Antistatic clean-room <strong>fastening</strong> <strong>tools</strong> with vacuum suction


Special control modules with various options for electric <strong>fastening</strong> <strong>tools</strong><br />

Controllers<br />

EL-Box 2120 for series DLV75/85, also antistatic<br />

EL-Box 3120 H5 for series DLV73 / 5-pole<br />

EL-Box 3120 H6 for series DLV73 / 6-pole – antistatic<br />

• controller for series DLV75/85/73<br />

• adjustable speed<br />

• slow soft start for easy fastener<br />

• engagement<br />

• SPS output for release, "IO" (in or<strong>de</strong>r)<br />

• "NIO" (not in or<strong>de</strong>r) control signals<br />

• EL-C-Box special <strong>de</strong>sing available (option)<br />

• optional foot switch for counterclockwise<br />

• rotation<br />

Device type for<br />

Or<strong>de</strong>r no. series socket<br />

EL-Box 2120 DLV75/85 6-pole<br />

EL-Box 3120 H5 DLV73 5-pole<br />

EL-Box 3120 H6 DLV73 6-pole<br />

Controllers EL-C-Box<br />

with control unit *)<br />

• soft start function<br />

• (via switch “Search Run"<br />

• at the front panel)<br />

• speed adjustment<br />

• (up to 50% of nominal speed via<br />

• pot at the back of the <strong>de</strong>vice)<br />

• control <strong>de</strong>vice to check the<br />

• <strong>fastening</strong> operation<br />

• counter for 1 to 99 <strong>fastening</strong> operation<br />

• the <strong>de</strong>vice ensures that all fasteners<br />

• are tightened with the required<br />

<strong>fastening</strong> torque.In a time slot that<br />

• is adjustable from 0.2 to 10<br />

• seconds the application can be set<br />

• (<strong>fastening</strong> length, <strong>fastening</strong> speed, etc.)<br />

• All those cycles during which<br />

torque shut-off occurs ouutsi<strong>de</strong><br />

• the set time slot are "NIO" (not in<br />

• or<strong>de</strong>r). Thus it is exclu<strong>de</strong>d that the<br />

• cycle is repeated with a fastener<br />

• that has already been run down as<br />

• test electronics does not confirm<br />

• the <strong>fastening</strong> cycle (IO) but<br />

• indicates "NIO".<br />

• Should there be no torque shut-off, e.g.<br />

if the fastener cannot be run down<br />

• properly, there is no "IO" signal.<br />

If torque shut-off occurs after the<br />

• set time has elapsed, "NIO" is<br />

• indicated. The counter counts those<br />

• <strong>fastening</strong> operations that are "IO",<br />

• in a range of 1 to 99 <strong>fastening</strong> operations.<br />

*) The control unit with counter<br />

*) and check is also available for<br />

*) pneumatic <strong>tools</strong>!<br />

10<br />

• Combination with the counter takes you a major step closer to your goal:<br />

• ensuring maximum quality of the final product with a minimum of<br />

• rejects.<br />

• Counting and checking is microprocessor-controlled and provi<strong>de</strong>s<br />

• voltage-free contacts for further processing and integration into a higher-<br />

• ranking control system.<br />

• The <strong>fastening</strong> tool can be started and stopped via an external release<br />

• signal.<br />

Device type With soft.start......Controll Check For Socket<br />

Or<strong>de</strong>r no. fastener speed unit series<br />

control control counter<br />

EL-C-Box 2110 X X X X 75/85 6-pole<br />

EL-C-Box 3110 H5 X X X X 73 5-pole<br />

EL-C-Box 3110 H6 X X X X 73 6-pole


Low-Cost 230-VAC <strong>fastening</strong> tool<br />

PSM 91 - series<br />

without control module<br />

Push or lever start,<br />

for a torque range from 0.49 - 4.41 Nm<br />

and fasteners of a diameter from 2.5 to 6.0 mm<br />

The 230 VAC <strong>fastening</strong> <strong>tools</strong> feature<br />

state-of-the -art technology as the prerequisite<br />

for series <strong>fastening</strong> operations in production:<br />

• short and lightweight<br />

• power supply 230 VAC<br />

• highly ergonomic due to horizontally<br />

• arranged direction switch and<br />

• continuous torque adjustment<br />

• low reaction forces due<br />

• to fast shut-off<br />

• torque acuracy<br />

+/- 5%<br />

Option:<br />

• antistatic version ESD<br />

• Pistol grip<br />

269<br />

230 Volt<br />

o40<br />

Optional<br />

directly plugged into wall<br />

socket without controller<br />

Cable length 3 m<br />

Mo<strong>de</strong>l Torque ad- Speed ad- Fastener Fastener Tool holding Weight Length Dia- Cabel<br />

Or<strong>de</strong>r no. justment range justment size size fixture meter llength<br />

(continuous) (continuous) (metric) (self-tapping) (quick-change chuck) ø<br />

Nm min -1 mm mm inch g mm mm m<br />

Push to start<br />

PSM 9130 0.49 to 2.16 1000 2.5 to 4.0 2.3 to 3.5 1/4" 700 269 40 3<br />

PSM 9140 0.98 to 2.94 700 3.5 to 5.0 3.0 to 4.0 1/4" 700 269 40 3<br />

PSM 9150<br />

Lever start<br />

1.47 to 4.41 500 4.0 to 6.0 4.0 to 5.0 1/4" 700 269 40 3<br />

PSM 9131 0.49 to 2.16 1000 2.5 to 4.0 2.3 to 3.5 1/4" 700 269 40 3<br />

PSM 9141 0.98 to 2.94 700 3.5 to 5.0 3.0 to 4.0 1/4" 700 269 40 3<br />

PSM 9151 1.47 to 4.41 500 4.0 to 6.0 4.0 to 5.0 1/4" 700 269 40 3<br />

Option: antistatic /ESD version: The same atricle number with annex "ESD"<br />

Standard equipment<br />

spiral spring suspension 300 to 900 mm, 2 Bits Philips, set of carbon brushes<br />

11<br />

230 v electric <strong>fastening</strong> <strong>tools</strong> without control module


<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong><br />

<strong>Electric</strong> fixtured <strong>fastening</strong> <strong>tools</strong><br />

Series DLV77<br />

External start, for fixed installation and<br />

for a torque range from 0.05 to10 Nm<br />

• continuous torque adjustment<br />

• torque accuracy<br />

• +/- 5%<br />

• cable length 2.5 m<br />

• voltage 40 VDC<br />

• electronic torque<br />

• switch-off (wear-free)<br />

12<br />

37.5<br />

33.5<br />

30.2<br />

12<br />

60<br />

Separate control unit:<br />

DLC1277-PX<br />

Option:<br />

special-function controllers<br />

(see page 10)<br />

27.5<br />

Control module DLC1277-PX<br />

Mo<strong>de</strong>l Torque adjustment Speed Diameter Length Tool holding fixture Weight<br />

Or<strong>de</strong>r no. range (continuous) ø (quick-change chuck)<br />

Nm min -1 mm mm inch g<br />

DLV7710-CA 0.05 to 1.00 1000 40 217 1/4" 600<br />

DLV7740-CA 0.90 to 4.00 650 40 217 1/4" 600<br />

DLV77100-CA 4.00 to 10.00 500 40 217 1/4" 600<br />

Control modul Input Output Weight L x W x H<br />

Or<strong>de</strong>r no. voltage voltage g mm<br />

DLC1277-PX 230 VAC 250 Watt 1600 118 x 138 x 67<br />

DLC1277-PX-100 suitable for DLV77100-CA 250 Watt 4250 185 x 185 x 95<br />

217<br />

155<br />

40


EC straight and pistol-grip <strong>fastening</strong> <strong>tools</strong><br />

Series SD25, with digital control<br />

Lever and push start, reversible,<br />

for a torque range from 0.1 to 2.3 Nm<br />

• all <strong>fastening</strong> strategies<br />

• built-in lighting<br />

• torque- and speed-controlled<br />

• 32 parameter sets can be programmed<br />

• Ethernet and documentation<br />

• interfaces<br />

Digital controller:<br />

CS2000 mini<br />

Mo<strong>de</strong>l Design Torque ad- Speed ad- Fastener Tool holding Diame- Weight Length<br />

Or<strong>de</strong>r no. justment range justment size fixture ter<br />

(continuous) (continuous) (quick-change chuck) ø<br />

Accessoiries:<br />

foam-rubber grip for straight <strong>fastening</strong> tool SD25, or<strong>de</strong>r no. 31-80-39445<br />

pistol grip, or<strong>de</strong>r no. 49-SD-10111<br />

cable 3,0 m, or<strong>de</strong>r no. 299230-81100<br />

Controller Input Weight<br />

Or<strong>de</strong>r no. voltage kg<br />

CS2000AP1N2 230 VAC 9<br />

Nm min -1 mm inch mm g mm<br />

SD25l010PAQ2 Pistol 0.1 to 1.1 1600 1 to 2 1/4" 27 410 239<br />

SD25l020PAQ2 Pistol 0.2 to 2.3 1100 1 to 3 1/4" 27 410 239<br />

SD25l035PAQ2 Pistol 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />

SD25l010BAQ2 Straight 0.1 to 1.1 1600 1 to 2 1/4" 27 410 239<br />

SD25l020BAQ2 Straight 0.2 to 2.3 1100 1 to 3 1/4" 27 410 239<br />

SD25l035BAQ2 Straight 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />

SD25l035MAQ2 Fixtured 0.4 to 3.9 800 1 to 6 1/4" 27 410 239<br />

Please request<br />

our separate<br />

catalogue<br />

"EC Fastening Systems"!<br />

13<br />

EC straight ans pistol-grip <strong>fastening</strong> <strong>tools</strong> / torque-controlled


Cordless <strong>fastening</strong> <strong>tools</strong> / Cordless right-angle <strong>fastening</strong> <strong>tools</strong><br />

Industrial cordless shut-off <strong>fastening</strong> tool<br />

DLV1161 and DLV1171<br />

with torque shut-off,<br />

for a torque range from 3 to 12 Nm<br />

and fasteners of a diamter from 4to8 mm<br />

All cordless <strong>fastening</strong> <strong>tools</strong> of the DLV11xx<br />

series have been <strong>de</strong>signed for professional<br />

use and they fulfill all requirements for series<br />

<strong>fastening</strong> operations in production:<br />

• high number of <strong>fastening</strong> cycles of up<br />

• to approx. 1,700<br />

• high <strong>fastening</strong> capacity for fasteners up to M8<br />

• high torque of up to 12 Nm<br />

• reversible direction<br />

• continuous torque adjustment<br />

• automatic torque shut-off<br />

• LED display for low battery<br />

• torque accuracy<br />

• +/- 5%<br />

• low vibration<br />

Cordless <strong>fastening</strong> tool P-210<br />

with torque shut-off,<br />

for a torque range from 0.4 to 2.4 Nm<br />

• automatic shut-off prolongs life<br />

of battery and clutch as the rotary<br />

movement stops immediately<br />

• once the set torque value has<br />

• been reached.<br />

• clockwise and counterclockwise rotation<br />

• 2 speeds<br />

14<br />

Option:<br />

• with angle head<br />

• pan-head <strong>de</strong>sign for<br />

difficult accessible areas<br />

• continuous torque adjustment<br />

• manual <strong>fastening</strong> permitted up<br />

• to max. 15 Nm<br />

• quick changeover from straight to<br />

• pistol-grip type<br />

• maximum charging time: 1 hour<br />

Charger DLE6871<br />

Mo<strong>de</strong>l Torque ad- Speed..... Fastener Fastener Tool holding Weight Input Cycles per Length Height<br />

Or<strong>de</strong>r no. justment range size size fixture with voltage battery charge<br />

(continuous) (metric) (self-tapping) (quick-change<br />

chuck)<br />

Nm min -1 mm mm inch g VDC approx. mm mm<br />

DLV1161 3.0 to 8.0 650 4.0 to 6.0 4.0 to 5.0 1/4" 1500 9.6 1300 250 225<br />

DLV1171 6.0 to 12.0 450 5.0 to 8.0 5.0 to 6.0 1/4" 1500 9.6 650 250 225<br />

Battery supplied with the cordless <strong>fastening</strong> tool<br />

Battery Output Capacity Weight Life Battery Input Output Weight Charging<br />

Or<strong>de</strong>r no. voltage Or<strong>de</strong>r no. voltage voltage time<br />

DLE5814 9.6 VDC 1.7 Ah 560 g 1000 chargings DLE6871 230 VAC 9.6 VDC 1100 g 90 mins.<br />

8 x 1.2 V NiC d DLE6872 230 VAC 12.0 VDC 800 g 15 mins.<br />

Mo<strong>de</strong>l Torque adjustment Speed ad- Weight Diameter Length<br />

Or<strong>de</strong>r no. range (continuous) justment (con.) with battery ø<br />

Nm min -1 g mm mm<br />

P-210 0.4 to 2.4 200 to 400 390 36 242<br />

Accessories:<br />

2 bits Allen 5 and Allen 6, 2 carbon brushes,<br />

1 suspension clip<br />

Supplied as standard equipment:<br />

battery P-210AK, charger P-210LG


Industrial cordless <strong>fastening</strong> <strong>tools</strong> with LED display<br />

Series ET 900 to ET 905<br />

for a torque range from 1.0-10.5 Nm<br />

and fasteners of a diameter from 3to8 mm<br />

• torque accuracy and pneumatic<br />

• tool performance combined<br />

with the flexibility of a<br />

• cordless tool<br />

• tested according to ISO 5393<br />

• the green LED shows<br />

• that the set torque value<br />

• has been reached<br />

• precise <strong>fastening</strong> torque in<strong>de</strong>pen<strong>de</strong>nt<br />

• of battery-charge level<br />

• components <strong>de</strong>signed for<br />

• permanent load in production<br />

• processes<br />

• single trigger with automatic<br />

• shut-off function<br />

MPC version<br />

• built-in light at the tool head for illumination<br />

• of the <strong>fastening</strong>-operation environment<br />

• soft start for easy fastener engagement<br />

• double-hit-start button: after the torque<br />

• has been reached, the tool is<br />

• blocked for a short time so as to<br />

• prevent a fastener from being tightened twice<br />

• motor control is equipped<br />

• with power transistors,<br />

• increasing life six-to tenfold<br />

• compared to conventional<br />

• cordless <strong>tools</strong><br />

• very low weight of the <strong>de</strong>vice<br />

• low noise emissions and vibrations<br />

as well as rubber-lined grip<br />

• and switch provi<strong>de</strong> for safe and<br />

fatigue-free operation of the <strong>de</strong>vice<br />

Mo<strong>de</strong>l Battery Torque adjust- Speed ad- Tool holding Weight Length<br />

Or<strong>de</strong>r no. voltage ment range justment fixture without battery<br />

(continuous) (continuous) (quick-change chuck))<br />

VDC Nm min -1 inch g mm<br />

ET 900 12 1.0 to 4.5 850 1/4" 1250 226<br />

ET 900-MPC 12 1.0 to 4.5 850 1/4" 1250 226<br />

ET 901 12 1.0 to 4.5 1400 1/4" 1250 226<br />

ET 901-MPC 12 1.0 to 4.5 1400 1/4" 1250 226<br />

ET 902 12 2.0 to 6.5 600 1/4" 1250 226<br />

ET 902-MPC 12 2.0 to 6.5 600 1/4" 1250 226<br />

ET 903 12 4.0 to 8.0 600 1/4" 1250 226<br />

ET 903-MPC 12 4.0 to 8.0 600 1/4" 1250 226<br />

ET 905 12 5.0 to 10.5 600 1/4" 1250 226<br />

ET 905-MPC 12 5.0 to 10.5 600 1/4" 1250 226<br />

Accessories:<br />

battery DE 9074 1,3 Ah 12 V<br />

battery DE 9071 2,0 Ah 12 V<br />

charger DE 9116 230 V one-hour rapid charger<br />

charger DE 9117 230 V 15-minute impulse charger<br />

15<br />

Cordless <strong>fastening</strong> <strong>tools</strong> with LED display


Accessories: Tool bla<strong>de</strong>s and bits<br />

Accessories<br />

Bits<br />

Drive 1/4" (6.35mm) hex / shape E 6.3 / DIN 3126<br />

Bits for Phillips screws<br />

Or<strong>de</strong>r no. Size Fastener size ø mm Length mm<br />

1061 1 M2-M3 4.76 49<br />

1062 2 M3.5-M5 6.35 49<br />

1063 3 M6 7.94 49<br />

Bits for slotted screws<br />

Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong><br />

length mm width mm<br />

Bla<strong>de</strong><br />

ø mm<br />

1521 49 0.86 4.75<br />

1522 49 0.91 5.46<br />

1523 49 0.91 6.35<br />

1524 49 0.96 6.35<br />

1525 49 1.06 6.98<br />

1526 49 1.16 7.92<br />

1527 49 1.27 9.14<br />

Bits for Allen screws<br />

Or<strong>de</strong>r no. Hexagon socket Bla<strong>de</strong> Fastener<br />

length mm width mm size<br />

21203 3 49 M4<br />

21204 4 49 M5<br />

21205 5 49 M6<br />

21206 6 49 M7<br />

Bit hol<strong>de</strong>rs<br />

Drive1/4" (6.35mm) hex<br />

Bits hol<strong>de</strong>rs (non-magnetic)<br />

Or<strong>de</strong>r no. Bla<strong>de</strong><br />

length mm<br />

Bla<strong>de</strong><br />

ø mm<br />

BH 421 54.0 11.1<br />

BH 44 101.6 11.1<br />

16<br />

Bits for Phillips screws<br />

Or<strong>de</strong>r no. Size Fastener size Length mm<br />

1010 0 M1.6-M2 25.4<br />

1001 1 M2-M3 25.4<br />

1002 2 M3.5-M5 25.4<br />

1003 3 M6 25.4<br />

Bits for slotted screws (bit)<br />

Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong> Bla<strong>de</strong><br />

length mm width mm ø mm<br />

1501 25.4 0.86 4.76<br />

1502 25.4 1.01 5.56<br />

1503 25.4 1.06 6.95<br />

1504 25.4 1.17 7.14<br />

Bits for Allen screws (bit)<br />

Or<strong>de</strong>r no.Hexagon socket Bla<strong>de</strong> Fastener<br />

length mm width mm size<br />

21025 2.5 25.4 M3<br />

21003 3 25.4 M4<br />

Bit hol<strong>de</strong>rs (magnetic)<br />

Or<strong>de</strong>r no. Bla<strong>de</strong> Bla<strong>de</strong><br />

length mm ø mm<br />

BH 423 M 75.4 11.1<br />

BH 44 M 101.6 11.1<br />

Bits for Pozidriv screws (Pozidriv)<br />

Or<strong>de</strong>r no. Size Fastener size ø mm Length mm<br />

1061PZ 1 M2-M3 4.76 49<br />

1062PZ 2 M3.5-M5 6.35 49<br />

1063PZ 3 M6 7.94 49<br />

Bits for Pozidriv screws (Bit)<br />

Or<strong>de</strong>r no. Size Fastener size Length mm<br />

1001PZ 1 M2-M3 25.4<br />

1002PZ 2 M3.5-M5 25.4<br />

1003PZ 3 M6 25.4<br />

Bits with fin<strong>de</strong>r sleeve for slotted screws<br />

Or<strong>de</strong>r.no..........Bla<strong>de</strong>....<br />

length mm<br />

Bla<strong>de</strong>....<br />

width mm<br />

Bla<strong>de</strong><br />

ø mm<br />

6001 95 0.91 4.90<br />

6002 95 0.96 6.12<br />

6003 95 1.06 7.36<br />

6004 95 1.27 10.03<br />

Socket hol<strong>de</strong>rs<br />

Or<strong>de</strong>r no. Bla<strong>de</strong> Square Drive hex<br />

length mm socket<br />

X 5001 35.0 1/4" 1/4"<br />

X 5002 50.8 (6.35mm) (6.35mm)<br />

X 5003 76.2<br />

Fastener bits 4 mm half-round for<br />

electric <strong>fastening</strong> <strong>tools</strong>, series DLV7329 / 7339 / 7349 / 7410<br />

Art.No. Type Size Diameter Length<br />

DLB-2122 Phillips screw Ph 00 4.0 / 2.0 L = 44<br />

DLB-2124 Phillips screw Ph 0 4.0 / 2.5 L = 44<br />

DLB-2126 Phillips screw Ph 1 4.0 / 3.0 L = 44<br />

DLB-2128 Phillips screw Ph 1 4.0 / 4.0 L = 44<br />

DLB-2130 Phillips screw Ph 2 4.0 / 4.0 L = 44<br />

DLB-2132 Phillips screw Ph 3 4.0 / 6.0 L = 44<br />

DLB-2220 slotted screw 2.0 x 0.30 mm 4.0 / 2.0 L = 44<br />

DLB-2221 slotted screw 2.5 x 0.30 mm 4.0 / 2.5 L = 44<br />

DLB-2222 slotted screw 3.0 x 0.40 mm 4.0 / 3.0 L = 44<br />

DLB-2223 slotted screw 4.0 x 0.50 mm 4.0 / 4.0 L = 44<br />

DLB-2224 slotted screw 5.0 x 0.65 mm 4.0 / 5.0 L = 44<br />

DLB-2321 hexagon insert bit SW 1.5 4.0 / 3.0 L = 44<br />

DLB-2322 hexagon insert bit SW 2.0 4.0 / 3.0 L = 44<br />

DLB-2323 hexagon insert bit SW 3.0 4.0 / 4.0 L = 44<br />

DLB-2324 hexagon insert bit SW 4. 4.0 / 5.0 L = 44


Accessories<br />

Vacuum pump<br />

Or<strong>de</strong>r no. VAK-13 V<br />

• pumping capacity: 12 L/min.<br />

• vacuum: up to 750 mbar<br />

• motor output: 30 Watt<br />

• connection: 220/240V AC 50/60Hz<br />

Vacuum attachments<br />

Or<strong>de</strong>r no. DLP 7100<br />

• for <strong>fastening</strong> tool DLV7313/23/33<br />

Or<strong>de</strong>r no. DLP 7325<br />

• for <strong>fastening</strong> tool DLV7321/25/35<br />

Or<strong>de</strong>r no. DLP 6500<br />

• for <strong>fastening</strong> tool series DLV75/85<br />

Suction sockets<br />

for vacuum attachments<br />

Or<strong>de</strong>r no. ø D1/D2 screw head bla<strong>de</strong><br />

ø mm ø mm ø mm<br />

DLS-2120 3.5 /2.0 1.9 1.8<br />

DLS-2121 3.5 /2.2 2.1 2.0<br />

DLS-2122 3.5 /2.5 2.4 2.0<br />

DLS-2123 3.5 /2.7 2.6 2.5<br />

DLS-2124 4.5 /3.1 3.0 2.5<br />

DLS-2125 4.5 /3.3 3.2 3.0<br />

DLS-2126 4.5 /3.5 3.4 3.0<br />

DLS-2127 4.5 /3.7 3.6 3.0<br />

DLS-2128 5.5 /4.0 3.9 3.0<br />

DLS-2129 5.5 /4.2 4.1 4.0<br />

DLS-2130 5.5 /4.5 4.4 4.0<br />

DLS-2131 5.5 /4.7 4.6 4.0<br />

Battery charger<br />

four-battery charger, or<strong>de</strong>r no. 3030450<br />

eight-battery charger, or<strong>de</strong>r no. 3030451<br />

• rapid charging without damaging the<br />

• battery by five-step charging cycle<br />

• various battery brands and cell types<br />

• in one charger<br />

Balancers<br />

• loa<strong>de</strong>d length of spring 2.5 m<br />

Or<strong>de</strong>r no. Carrying power<br />

3030440 00.5 to 01.5 kg<br />

3030441 01.0 to 02.0 kg<br />

3030442 02.0 to 03.5 kg<br />

3030443 03.0 to 06.0 kg<br />

3030444 05.0 to 08.5 kg<br />

3030445 8.0 to 11.0 kg<br />

3030446 10.0 to 16.0 kg<br />

Torque adjustment caps<br />

Or<strong>de</strong>r no. 3030354 for DLV1141-1171<br />

Or<strong>de</strong>r no. DLW5400 for DLV7321/31<br />

Or<strong>de</strong>r no. DLW5500 for DLV7323 + 7333<br />

Or<strong>de</strong>r no. DLW5600 for DLV75/85 + 76/86<br />

Or<strong>de</strong>r no. DLW5700 for DLV7410<br />

If the cover cap is mounted,<br />

the torque can no longer be<br />

changed by mistake<br />

Drill chuck<br />

Or<strong>de</strong>r no. LFP 9003<br />

suitable for all electric and cordless fasting <strong>tools</strong><br />

Pistol grip<br />

Or<strong>de</strong>r no. DLW 2300<br />

suitable for DLV75/85 and PSM 91-series<br />

17<br />

Miscellaneous accessories for electric <strong>fastening</strong> <strong>tools</strong>, balancers, vacuum pump, cover caps


Fastener fee<strong>de</strong>rs and fastener separators<br />

Automatic fastener fee<strong>de</strong>r<br />

Series SA<br />

for fastener sizes M 2.0 to 6.0<br />

maximum length of thread 55 mm<br />

• electronic, contact-free<br />

• fastener monitoring<br />

• forced fastener feeding<br />

• continuous conveying-rate<br />

• adjustment<br />

• sound-absorbing housing<br />

• 220 VAC 50/60 Hz<br />

• conveying rate:<br />

• 100 pcs./min.<br />

18<br />

(Fastening tool not inclu<strong>de</strong>d)<br />

Mo<strong>de</strong>l Fastener Thread W x H x D Weight<br />

Or<strong>de</strong>r no. size shaft length<br />

shaft ø mm head ø mm mm mm kg<br />

SA101 2.0 to 3.5 max. 7,0 max. 25 260 x 250 x 300 18<br />

SA100 3.5 to 6.0 max. 12,0 max. 55 410 x 340 x 360 31<br />

!!! When making an inquiry or placing an or<strong>de</strong>r please also send us at least approx.<br />

100 pieces of sample fasteners so that we can ensure optimum setting of the <strong>de</strong>vice !!!<br />

Optional: configurations for special fastener sizes available


Fastener separator<br />

Series HM „Heinzelmat“<br />

for fastener sizes form 1.4 to 5.0<br />

maximum thread length: 18 mm<br />

• electric supply: 220VAC 50/60Hz<br />

• internal voltage: DC 12V to 16V<br />

• for metric and self-tapping<br />

• fasteners<br />

• fasteners with washers or lock<br />

• washers can also be<br />

processed<br />

• processing speed:<br />

• 1.5 fasteners /sec.<br />

• series HM-VAR with<br />

• adjustable feeding rail<br />

• (adjustment range: 1.4 to 5.0 mm)<br />

Options:<br />

• "mo<strong>de</strong>l ...rs“<br />

• with displacement unit<br />

• for release of the screw head<br />

• "mo<strong>de</strong>l...sk“<br />

• for countersunk head screws<br />

• "mo<strong>de</strong>l...cl“<br />

• antistatic <strong>de</strong>vice / all-metal housing<br />

Mo<strong>de</strong>l Fastener Min. thread Max. thread W x H x D Weight<br />

Or<strong>de</strong>r no. size shaft length shaft length<br />

M / ø mm mm mm kg<br />

HM-514 1.4 1.4 18.0 120 x 132 x 153 1,1<br />

HM-517 1.7 1.6 18.0 120 x 132 x 153 1,1<br />

HM-520 2.0 1.8 18.0 120 x 132 x 153 1,1<br />

HM-523 2.3 2.5 18.0 120 x 132 x 153 1,1<br />

HM-526 2.6 2.8 18.0 120 x 132 x 153 1,1<br />

HM-530 3.0 3.0 18.0 120 x 132 x 153 1,1<br />

HM-540 4.0 4.0 18.0 120 x 132 x 153 1,1<br />

HM-550 5.0 5.0 18.0 120 x 132 x 153 1,1<br />

Adapter HM-551AC, 220VAC 50/60 Hz supplied<br />

!!! When making an inquiry or placing an or<strong>de</strong>r please also send us at least approx.<br />

30 pieces of sample fasteners so that we can ensure optimum setting of the <strong>de</strong>vice !!!<br />

19<br />

Fastener fee<strong>de</strong>rs and fastener separators


Fastener fee<strong>de</strong>rs and fastener separators<br />

Fastener fee<strong>de</strong>r<br />

with interchangeable discharge rail<br />

Series PNJ<br />

• for fasteners with a diameter of 1.4 to 5.0 mm<br />

• fastener length with<br />

• ø 1.4 to ø 1.7, max.10 mm<br />

• fastener length with<br />

• ø 2.0 to ø 5.0, max.18 mm<br />

• feed rate<br />

• 2 fasteners / sec.<br />

• capacity: approx. 1,200 pcs. / M3<br />

• weight incl. rail: approx. 3.2 kg<br />

• power supply: 12VDC, 500 mA<br />

• dimensions L x W x D 136 x 130 x 215<br />

Mo<strong>de</strong>l Fastener Discharge<br />

size rail no.<br />

PNJ-12-14 1.4 mm PR14<br />

PNJ-12-17 1.7 mm PR17<br />

PNJ-23-20 2.0 mm PR20<br />

PNJ-23-23 2.3 mm PR23<br />

PNJ-23-26 2.6 mm PR26<br />

PNJ-23-30 3.0 mm PR30<br />

PNJ-45-35 3.5 mm PR35<br />

PNJ-45-40 4.0 mm PR40<br />

PNJ-45-45 4.5 mm PR45<br />

All these fasteners can be conveyed without problems:<br />

Also available:<br />

Series PNJR<br />

Automatic fastener sorter for robot use and vacuum discharge<br />

20<br />

Fast and easy exchange<br />

of the discharge rail.<br />

Additional linear rails and cover plates<br />

available individually.<br />

• fasteners with washers<br />

• fasteners with <strong>de</strong>tent edged rings<br />

• fasteners with Schnorr thrust washers<br />

• fasteners with Belleville spring washers<br />

• fasteners with lock washers<br />

• fasteners with serrated lock washers<br />

• fasteners with tooth lock washers<br />

• fasteners with spring washers<br />

• collar screws


Support arms and parallel arms ERGO 25 to 300<br />

Positioning system for easy and ergonomic<br />

<strong>fastening</strong> or thread-cutting operations<br />

Mo<strong>de</strong>l max. max. max. max.<br />

Or<strong>de</strong>r no. torque vertical movement work radius tool weight<br />

Nm mm mm kg<br />

ERGO 25 25 500 950 2<br />

ERGO 25-4 25 500 950 4<br />

ERGO 300 300 500 1200 8<br />

Support arm ERGO-Light-25<br />

Desk mounting<br />

Mo<strong>de</strong>l Height Arm length<br />

Or<strong>de</strong>r no.<br />

cm cm<br />

ERGO-Light-25-1<br />

Supplied:<br />

• mounting stand<br />

160 100<br />

• suspension for balancer<br />

• (balancers see accessories)<br />

Option:<br />

ERGO reaction arm<br />

Art.-no. ERGO 20 L - HZ<br />

for torque support of up to 20 Nm<br />

• extendable Kevlar telescope<br />

• univeral tool holding fixture<br />

• <strong>de</strong>spite taking up of reaction the tool<br />

• can be swiveled in all directions<br />

Option:<br />

• different leg lengths for various<br />

• work radius<br />

• ERGO 300 also available with<br />

• double cylin<strong>de</strong>r for higher weights.<br />

21<br />

Support arms and parallel arms with position recgnition


Support arms and parallel arms with position recognition<br />

Support arms and parallel arms ERGO-POSY 25<br />

with position recognition<br />

for x-, y- and z-axis<br />

• Thread-reach monitoring<br />

• (position recognition of<br />

• x-, x- and z-axis)<br />

• 22 positions can be stored<br />

• free or programmable sequence<br />

• of operations<br />

• suitable for all electric,<br />

• EC and pneumatic <strong>fastening</strong> <strong>tools</strong><br />

• cab be combined with all<br />

• PSM-ERGO support arms<br />

Or<strong>de</strong>r number<br />

PSM-POSY3D Controller<br />

PSM-X/Y2D Sensor for x- and y-axis<br />

PSM-Z3D Sensor for z-axis<br />

ERGO-25 Support arm ERGO-Micro<br />

for 25Nm<br />

990042 Mounting kit x/y/z<br />

Option: ERGO-25-4<br />

Option: ERGO-300<br />

Technical <strong>de</strong>scription<br />

Every position in the swiveling range of the parallel arm can be <strong>de</strong>fined by means of three position sensors.<br />

Position, sequence and program flow are set by PSM-POSY3D electronics.<br />

In the case of z-axis evaluation, accuracy is approx. +/- 0.25 mm. Theoretical accuracy: approx. 0.01 mm. This<br />

evaluation clearly indicates whether or not a <strong>fastening</strong> operation was completet correctly (e.g. missing washer).<br />

Technical data<br />

Position sensor SSI absolute-value sensor<br />

(no machine reference point required)<br />

Depth measurement approx.0.5mm<br />

Swiveling range see PSM-ERGO support arms, page 21<br />

Fastening <strong>tools</strong> every electric <strong>fastening</strong> tool with<br />

appropriate drive signals ( with DL-C box<br />

also for pneumatic <strong>tools</strong>)<br />

Program selection – 5 programs can be selected<br />

– via the Com interface<br />

– via RS232 interface unlimited<br />

– number of programs<br />

Interfaces – SPC control signal for<br />

– fastener control<br />

– Com interface for<br />

program selection<br />

– optional: RS232 interface<br />

– for programming<br />

– x / y / z sensor connections<br />

LCD-display four lines<br />

(two program lines, one error line<br />

and one line for selection of menu sensor)<br />

22<br />

Technische Daten<br />

Position/IO/NIO-LED blinks green fasting tool in x/yposition<br />

window<br />

green application IO<br />

red application NIO<br />

∑IO green number pf <strong>fastening</strong> operations reached<br />

Release green POSY3D control<br />

working<br />

red POSY3D control<br />

blocked externally<br />

Power connection 230VAC, 50Hz<br />

Dimensions 150 x 200 x 110 mm (L x W x H)<br />

Weight 2.3kg<br />

Options:<br />

• 990072 POSY3D NIO signal<br />

• DISBox3D display box<br />

• POSY3D RS-RS232: serial interface<br />

• POSY3D parameter and archiving software


Torque measurement<br />

with built-in measuring sensor<br />

Torquemeter<br />

5002 / 5020 / 5200<br />

for <strong>fastening</strong> tool setting<br />

mains-operated / cordless,<br />

also for pulse <strong>fastening</strong> <strong>tools</strong><br />

I<strong>de</strong>al for calibration of power screwdrivers and pulse <strong>fastening</strong> <strong>tools</strong><br />

• control, setting and analysis of power screwdrivers<br />

• and pulse <strong>fastening</strong> <strong>tools</strong><br />

• also suitable for high torques<br />

• integrated torque sensor<br />

Technical data:<br />

• for mains (230V) and battery operation<br />

• memory for 200 measured values<br />

• real-time clock<br />

• RS-232 interface PS / printer<br />

• Min./OK/Max. torque limits can be programmed<br />

• easy menu access<br />

• (fast, user-friendly and efficient)<br />

• four-language menu: German, English, Spanish, French<br />

• CAM and Cpk statistics<br />

• you meet the ISO 9000 standard with this <strong>de</strong>vice<br />

• accuracy: +/-0,5% of full scale value<br />

• battery operation: NiCd battery, 10h<br />

• storage capacity for 200 measurements<br />

• outputRS-232, +/-2V, analog output<br />

• calibration supplied with a test certificate<br />

• dimensions(L x W x H) 275 x 140 x 50 mm<br />

• weight: 3,000 g<br />

Supplied<br />

• carrying case<br />

• battery charger<br />

• one spring adapter on request<br />

Torquemeter<br />

Or<strong>de</strong>r no. Measuring range<br />

5200 10 to 200 Nm<br />

5505 0,05 to 5 Nm<br />

5520 1 to 20 Nm<br />

Option: Smart for series 55<br />

Application simulator for 5505 / 5520<br />

Or<strong>de</strong>r no. Application<br />

5002-1 hard<br />

5002-2 medium<br />

5002-3 soft<br />

Torquemeter<br />

5520<br />

for <strong>fastening</strong> tool setting<br />

cordless operation 9 VDC,<br />

also for pulse <strong>fastening</strong> <strong>tools</strong><br />

Technical data:<br />

• manual and automatic display reset<br />

• acoustic signals if the set torque is reached / excee<strong>de</strong>d / not reached<br />

• memory for 500 measured values, can be transferred<br />

to Excel spreadheets<br />

• peak-value memory<br />

• battery operation 9VDC<br />

• real-time clock<br />

• RS-232 interface PS / printer, only Smart mo<strong>de</strong>ls<br />

• fast, user-friendly and efficient menu guidance<br />

• four-language menu: German, English, Spanish, French<br />

• accuracy: +/-0,5% of full scale value<br />

• dimensions(L x W x H) 180 x 100 x 50 mm<br />

• weight: 1,000 g<br />

• CM, CMK, mean and standard <strong>de</strong>viation (only Smart mo<strong>de</strong>ls)<br />

Printer<br />

Or<strong>de</strong>r no. CBM910<br />

• Printing technology: serial dot matrix<br />

• RS232C (RJII plug<br />

• weight: 400g<br />

• dimensions: 106 x 180 x 88 mm<br />

• automatic paper feed<br />

Application simulator for 5200<br />

Or<strong>de</strong>r no. Application<br />

5200-1 hard<br />

5200-2 medium<br />

5200-3 soft<br />

23<br />

Torque testing <strong>de</strong>vices


Torque teting <strong>de</strong>vices<br />

Torque testing <strong>de</strong>vices<br />

Microprocessor-controlled torque measurement<br />

for application measurement with a separate<br />

brushless measuring sensor<br />

Supply and evaluation <strong>de</strong>vice<br />

BL-MDA-2<br />

Microprocessor-controlled measuring,<br />

control and evaluation <strong>de</strong>vice for the most<br />

common applications in <strong>fastening</strong> technology.<br />

Fastening operations can be controlled<br />

according to the criteria "torque" and<br />

§"angle". Data input involves only easy-to<br />

follow steps. Owing to its compact<br />

<strong>de</strong>sign and optional battery operation<br />

the <strong>de</strong>vice ist highly mobile.<br />

Measured values can be stored and<br />

printed with timestamp. With a separate<br />

unit, the <strong>fastening</strong> tool can be shut-off<br />

automatically.<br />

Technical data<br />

Input sensitivity 0-±5V<br />

Input resistance >1MOhm<br />

Zero-adjustment range ±7%<br />

Output (optional):<br />

Voltage output 0-±5V<br />

=


Brushless torque measuring sensor<br />

BL-MDM-<br />

Torque measuring sensor<br />

BL-MDMwith<br />

non-contact measuring data<br />

acquisition for setting and testing of<br />

electric, pneumatic and pulse <strong>fastening</strong><br />

<strong>tools</strong> and angle wrenches as well as<br />

for permanent monitoring of a set<br />

torque.<br />

• maintenance-free owing to non-contact<br />

• transmission of measuring data<br />

• high accuracy by frequency<br />

• modulation and DMS principle<br />

• simple power supply<br />

• high immunity to interference due to<br />

• amplified active signal<br />

• any <strong>de</strong>sired connection is possible<br />

Or<strong>de</strong>r no. Standard Max.torque Max. Weight<br />

connections range speed<br />

Pressure sensor<br />

Series 4010 to 4040 and 4200 FTM<br />

Mo<strong>de</strong>l 4200 FTM<br />

These pressure sensors are miniature<br />

transducers specially <strong>de</strong>signed for<br />

the measurement of the clamping force<br />

of <strong>fastening</strong> <strong>tools</strong>.<br />

The patented compact <strong>de</strong>sign provi<strong>de</strong>s<br />

for high strength, thus making the<br />

<strong>de</strong>vice i<strong>de</strong>al for static and dynamic<br />

measurements of fasteners, steering<br />

rods and similar structural applications.<br />

Mo<strong>de</strong>l 4010<br />

This miniature pressure sensor has a<br />

measuring range from 45 kg to 450 kg<br />

compressive load.<br />

inch Nm U /Min. kg<br />

BL-MDM-1 1/4" up to 1; 2; 5; 10; 12; 15; 20 5000 0,30<br />

BL-MDM-2 3/8" up to 20; 30; 50; 63 5000 0,35<br />

BL-MDM-3 1/2" up to 100; 160; 200 5000 0,48<br />

BL-MDM-4 3/4" up to 200; 300; 500 4000 0,80<br />

BL-MDM-5 1" up to 1000; 2000 3000 1,30<br />

Har<strong>de</strong>ned beveled washer<br />

Test fastener<br />

Har<strong>de</strong>ned flat washer<br />

Pressure sensor<br />

Mo<strong>de</strong>l 4040<br />

This mo<strong>de</strong>l is a high-performance miniature<br />

pressure sensor with a capacity of 450 kg<br />

to 4,530 kg compressive load.<br />

25<br />

Measuring sensors


Torque testing <strong>de</strong>vices<br />

Torque measurement<br />

with built-in measuring sensor<br />

Torquemeters<br />

HP-10 and HP-100<br />

for <strong>fastening</strong> tool setting<br />

cordless operation<br />

These torquemeters can be used to<br />

set the required torque for <strong>fastening</strong><br />

<strong>tools</strong> or angle wrenches with high<br />

precision.<br />

• hard or soft applications<br />

• are simulated by the spring<br />

• adapter supplied.<br />

• The measuring <strong>de</strong>vices inclu<strong>de</strong><br />

• an interface for connection of<br />

• the printer HDR-1 with a statistics<br />

• program as well as an analog output.<br />

• the pater print-out can also be used<br />

• as a quality-management document<br />

according to DIN ISO 9000<br />

• measurement data can be transmitted<br />

• to a computer via an RS-232 interface<br />

• on the printer HDR-1<br />

• Supplied:<br />

• aluminium case, battery charger and<br />

• application simulator<br />

Technical data:<br />

Accuracy: ±0,5% of full scale value<br />

Battery operation: 20 h<br />

Dimensions: 230 x 125 x 75 mm<br />

(L x W x H)<br />

Weight: 2,400 g<br />

Torquemeters<br />

Or<strong>de</strong>r no. measuring range<br />

HP10 0 to 1.0 Nm<br />

HP100 0 to 10.0 Nm<br />

Printer HDR-1<br />

Or<strong>de</strong>r no. HDR-1<br />

Miniature processor / Printer HDR-1<br />

with statistics program<br />

• printing technology: serial dot matrix<br />

• the paper print-out can also be used<br />

• as a quality-management document<br />

• according to DIN ISO 9000<br />

• measurement data can be transmitted<br />

• to a computer via an RS-232C interface<br />

• on the printer<br />

26


Ask for our catalogues:<br />

EC<strong>fastening</strong><br />

systems<br />

Pneumatic<br />

motors<br />

Pneumatic<br />

self feed drills<br />

27


Get a leg up ....<br />

.... with our:<br />

Pneumatic self feed drills<br />

Pneumatic motors<br />

Pneumatic <strong>fastening</strong> <strong>tools</strong><br />

Pneumatic self feed drills and <strong>tools</strong><br />

for the aircraft industry<br />

<strong>Electric</strong> fastenig <strong>tools</strong><br />

Intelligent EC <strong>fastening</strong> systems<br />

Fraunhoferstraße 11a · D-82152 Planegg-Martinsried · Tel. 089 / 89 96 21 0 · Fax 089 / 85 61 30 1<br />

E-Mail: info@<strong>psm</strong>-<strong>muenchen</strong>.<strong>de</strong> · Internet: www.<strong>psm</strong>-<strong>muenchen</strong>.<strong>de</strong> As of February 2004

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