Setting up a Sieb & Meyer Converter - Westwind Air Bearings
Setting up a Sieb & Meyer Converter - Westwind Air Bearings
Setting up a Sieb & Meyer Converter - Westwind Air Bearings
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A Guide to setting <strong>up</strong> a<br />
<strong>Sieb</strong> & <strong>Meyer</strong> 21-60 or 21-62<br />
converter<br />
For using as a spindle running<br />
rig<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
<strong>Setting</strong> the <strong>Sieb</strong> & <strong>Meyer</strong> converter<br />
a, Initial powering <strong>up</strong><br />
Initially switch the test set followed by the converter; only green lights<br />
should be displayed on the drive, if a red fault light appears this possibly<br />
is caused by;<br />
1, the test set is not switched on<br />
2, the PTC thermistor is not linked out<br />
3, the spindle electrical wiring has a short or link to ground<br />
Switch off the drive unit and test set; carry out an examination to rectify<br />
the fault<br />
Once the fault has been diagnosed and rectified then repeat the sequence<br />
of switching off all item and repeat the powering <strong>up</strong> operation as above,<br />
if the fault has been corrected then the fault light will not appear<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
, Pre-programmed characteristic curve<br />
Once after the powering <strong>up</strong> operation has successfully been completed<br />
the handset should display the following;<br />
1 Operation<br />
2 Programming<br />
Select the operation function (1), the hand set will now display the<br />
characteristic curve option, type in the curve number which has been<br />
previously been defined, this will now bring <strong>up</strong> on the hand set the<br />
following options;<br />
1 Frequency indication<br />
2 Speed indication<br />
3 Power indication<br />
4 Load indication<br />
Select frequency indication (1) and now you can type in the frequency<br />
you wish to run at (note this is the input frequency and not the actual<br />
rotational speed of the spindle)<br />
Select the enter key (↵) and then press the start key, the spindle will now<br />
run <strong>up</strong> to the input frequency defined following the characteristics as predefined<br />
including the ramp <strong>up</strong>/down time, bending points limit settings.<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
C, programming the characteristic curve<br />
Once after the powering <strong>up</strong> operation has successfully been completed<br />
the handset should display the following;<br />
1 Operation<br />
2 Programming<br />
Select the programming function (2) (↵), the hand set will now display<br />
the 4 digit password code option, type in the code number which has been<br />
previously been defined (default code set by manufacture = 0000), this<br />
will now bring <strong>up</strong> on the hand set the following options;<br />
1 Characteristic curve<br />
2 Bending point<br />
3 Limit settings<br />
4 Number of poles<br />
Select Characteristic curve option (1) (↵) and now you can type a curve<br />
number which you wish to use that has previously not been used (note if<br />
you type in a previously defined curve number you will over-write the<br />
stored information) make a note of the curve numbers used and for what<br />
purpose it had been generated e.g. curve 01 = spindle type DXXXX-XX<br />
standard set-<strong>up</strong> press return<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
Now select option 2 (↵) the bending point option, this will allow you to<br />
input the knee points (also known as the dog legs),these values must be<br />
entered into the drive from the lowest speed knee point to the highest<br />
(max speed) this information is the frequency against the TRUE output<br />
voltage (not the displayed voltage on the hand set) see note 1 to see how<br />
to find the true output voltage, if there is no knee point required e.g. then<br />
only add the final frequency and voltage (a linear straight line).<br />
Once after the final operating speed has been added input an additional<br />
point should be added at the same final Voltage but at a slightly higher<br />
frequency which produces a true maximum rotational speed in the spindle<br />
shaft, as defined on the spindle Outline drawing. But the frequency is<br />
higher, this value is higher by the operating slip value (to ensure that the<br />
shaft is the required operating speed).<br />
A list of standard bending curves for spindles is listed within the<br />
appendix<br />
Press enter (↵) and to store the change press run and the option of save<br />
data +/- will be displayed select + to store<br />
Note 1.<br />
The true output voltage can be measures by using a Fluke III multimeter,<br />
connect the meter between two of the phase wires and set the multimeter<br />
to volts without any other equipment connected, start the drive and select<br />
operate, select the required spindle curve that has been pre-programmed<br />
and select frequency, type in the first knee point frequency and the start,<br />
confirm that the voltage reading is that quoted on the outline drawing, if<br />
not then adjust the voltage within the programming operation to give the<br />
required voltage.<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
If you require to change the limits settings e.g. the ramp time/current<br />
limit/voltage limit then select 3 (limits setting in the main menu) this will<br />
display a menu for the limit settings as follows;<br />
1, Current limit<br />
2, Acceleration / deceleration limits<br />
3 Minimum frequency<br />
4 Voltage limit<br />
The options are very much self-explanatory and are customer dependant,<br />
for development trials the acceleration ramp <strong>up</strong> should be set initially for<br />
30 seconds and the deceleration should be set for 20 seconds, this is to<br />
record the changes is temperatures during testing and ensures safety<br />
during the development of new designs, once the design has been proven<br />
then this should be set to a worse case scenario to ensure the spindle<br />
performs throughout its speed range within the spindle design<br />
specification.<br />
Press enter (↵) and to store the change press run and the option of save<br />
data +/- will be displayed select + to store.<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
Character Curve<br />
Standard <strong>Westwind</strong> settings<br />
Character curve CC XX (Programmed – customer defined )<br />
Bending Points BP XX (Defined on the outline drawing)<br />
Current limit I Max = 5A<br />
Acc / Decel t-acc = 120 sec<br />
t-dec = 30 sec<br />
Min frequ f min = 000Hz<br />
No of Poles Poles = 2<br />
Compensations Slip = 0%<br />
IxR = 0%<br />
Loading Sensitivity S = 04<br />
Holding Current I = 0<br />
T = 0<br />
Reference Value Source = Set to remote control<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
Standard <strong>Westwind</strong> Bending Curves –<br />
Ref only CHECK TO OUTLINE DWG<br />
(the output voltages require checking on a meter against the outline<br />
dwg)<br />
D1201-01 Voltage (V) = 130 152 152<br />
Frequency (Hz) = 600 1897 1897<br />
D1633-02 Voltage (V) = 60 145 150 150<br />
Frequency (Hz) = 250 800 2000 2000<br />
D1473-01/03/05 Voltage (V) = 92 203 203<br />
Frequency (Hz) = 500 3150 3150<br />
D1600-01 Voltage (V) = 60 145 160 160<br />
Frequency (Hz) = 250 800 2195 2195<br />
D1199-03 Voltage (V) = 130 160 166 166<br />
Frequency (Hz) = 600 1833 2195 2195<br />
D1331-17/28/41 Voltage (V) = 130 166 166 166<br />
42/47/13/55/68/54 Frequency (Hz) = 600 2083 2150 2150<br />
D1531-08/09/11 Voltage (V) = 55 170 170<br />
Frequency (Hz) = 500 2565 2565<br />
D1686-03 Voltage (V) = 85 242 242<br />
Frequency (Hz) = 500 3150 3150<br />
D1331-26/36/48 Voltage (V) = 140 220 220<br />
Frequency (Hz) = 600 2195 2195<br />
D1633-02 Voltage (V) = 60 145 150 150<br />
Frequency (Hz) = 250 800 2000 2000<br />
D1296-11 Voltage (V) = 145 194 194<br />
Frequency (Hz) = 583 1667 1667<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com
D1331-24 Voltage (V) = 140 212 212<br />
Frequency (Hz) = 600 2195 2195<br />
D1524-05 Voltage (V) = 120 165 165<br />
Frequency (Hz) = 600 2195 2195<br />
D1251-03 Voltage (V) = 145 180 180<br />
Frequency (Hz) = 583 1333 1333<br />
D1473-01/07/09 Voltage (V) = 92 230 230<br />
Frequency (Hz) = 500 2833 2833<br />
D1686-10/11/12 Voltage (V) = 90 131 200 200<br />
Frequency (Hz) = 500 1000 3110 3110<br />
D1566-04 Voltage (V) = 80 229 229<br />
Frequency (Hz) = 500 2790 2790<br />
M320-24 Voltage (V) = 45 130 130<br />
Frequency (Hz) = 250 1360 1360<br />
D1722-03 Voltage (V) = 90 131 189 189<br />
Frequency (Hz) = 500 1000 2760 2760<br />
D1722-04 Voltage (V) = 90 131 215 215<br />
Frequency (Hz) = 500 1000 2800 2800<br />
D1769-01 Voltage (V) = 80 131 189 189<br />
Frequency (Hz) = 500 1000 2760<br />
<strong>Westwind</strong> <strong>Air</strong> <strong>Bearings</strong>, a division of GSI Gro<strong>up</strong> Ltd.<br />
Holton Road, Holton Heath, Poole, Dorset. BH16 6LN. UK<br />
Tel: +44 (0) 1202 627200 Fax: +44 (0) 1202 627208<br />
Email: wwinfo@gsig.com Web: www.westwind-airbearings.com