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Manufacturing Drawing and Document

400/230kV, 250 MVA Transformer


for Wolayta Sodo-II 400/230/132/15 kV Substation

A 21-03-2023 ISSUED FOR APPROVAL S.H.C D.H.KIM DYKIM KWKIM


REV.NO. DATE DESCRIPTION DSN CHKD RVD APPD
PROJECT NAME

SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY GRID POWER


TRANSMISSION PROJECT UNDER EDCF
CLIENT

CONSULTANT

CONTRACTOR

VENDOR

SUBSTATION / TRANSMISSION LINE NAME

Wolayta Sodo-II 400/230/132/15 kV Substation


CLIENT DOC. NO.

CONTRACT NO.

EEP/33.20/58/14
DOCUMENT NAME

Manufacturing Drawing and Document


DOCUMENT NO. SHT. NO 01/65
EEP-SENEG-WS2-SS-10-TS01 REV. NO A
Contents

Section 0. Clarification and deviation list

Section 1. General

1. General scope
2. Applicable standards
3. Service conditions
4. Construction
5. Packing and Shipment
6. Painting Specification
7. Insulation Oil
8. Insulation Level
9. External Clearances

Section 2. Technical data

Section 3. Transformer Outline

Section 4. Local Control Panel Drawing

Section 5. OLTC MDU Drawing

Section 6. Bill of Material With Sub-Vendor List

Section 7. Spare Parts List

Section 8. Attachment. Insulation oil


Section 0. Clarification and deviation List
CLARIFICATION & DEVIATION LIST
ITEM : 400/230kV, 250MVA Power Transformer DATE : 16th March, 2023

SR. CONTRACT REQUIRMENT CONTRACTOR'S CLARIFICATION / ALTERNATION /


CLIENT'S DECISION STATUS REMARK
NO. DOC. & PARA. NO. DESCRIPTION DEVIATION

Bidding Stage
To consider the altitude, the voltage of each bushing
has been indicated in the TDS as following using test
voltage value.

- 400kV Bushing : 550kV


- 230kV Bushing : 362kV
Schedule K
Execution Stage
1 - Technical Particular and Guarantee HV & XV Bushing Rated Voltage
Even the bushing can withstand the specified voltage
[Power Transformer (400/230kV, 250 MVA)]
during bidding stage, the voltage of name plate will be
as per the rated voltage of each bushing. So it will be
indicated in the TDS as following.

- 400kV Bushing : 420kV (Name Plate) / 550kV (Test


Voltage)
- 230kV Bushing : 245kV (Name Plate) / 362kV (Test
Voltage)

Since the oil required by EEP specification (SHELL


DIALA B) has been discontinued, HYOSUNG proposed
Schedule K
the APAR oil(1020-60U, Uninhibited type) as an Refer to Attachment
2 - Technical Particular and Guarantee Insulation oil model
alternative during bidding stage. As stated in the No.1
[Power Transformer (400/230kV, 250 MVA)]
comparison table in the attachment, the properties of
the two insulation oils are almost identical.

Schedule K
BCT RATIO has been changed according to approved
3 - Technical Particular and Guarantee Bushing Current Transformer (neutral)
Single line diagram.
[Power Transformer (400/230kV, 250 MVA)]
We understand that these thermostats are requred to
measure the temperature of oil with two contacts which
will be used for signalling temperature rise and tripping
[B2.21.5.19]
of circuit breakers on over temperature.
"Two thermostats, ungrounded, with
We will supply 2 winding temerature indicators and 1 oil
adjustable circuit closing contacts shall be
Section VI. Part-B2 temperature indicator to measure the temperature of
provided for the regulation of the oil
4 DETAILED TECHNICAL REQUIREMENTS bushings and oil. All these 3 indicators, each will have
temperature. One thermostat shall be
B2.21.5.19 Accessories 3 set of terminal as following.
used for signalling temperature rise while
the other shall be used for tripping of
- Signalling temperature rise (Alarm)
circuit breakers on over temperature.
- Tripping of Circuit (Trip)
- Monitoring of temperature (4-20mA for remote
indication)

1 of 1
Section 1. General
1. General scope

This specification describes three phase, oil immersed transformers suitable for outdoor installation
under the service conditions mentioned herein and the information about the following power
transformer which will be supplied by HYOSUNG.

Substation Name Description Q’ty

Wolayta Sodo-II 3ph 50Hz 400/230kV 200/250MVA


2 sets
400/230/132/15 kV Substation ONAN/ONAF Cooling

2. Applicable standard

Electrical equipment covered by this specification will be complied with the following standards.

2.1 IEC 60076-1 General


2.2 IEC 60076-2 Temperature rise for liquid-immersed transformers
2.3 IEC 60076-3 Insulation levels, dielectric tests and external clearances in air

3. Service conditions
These transformers are suitable for operation under the following service conditions.
3.1 Altitude Up to 1960 meter above sea level
3.2 Designed Ambient temperature
 Maximum ambient temperature + 40℃
 Min ambient temperature 0℃
4. Construction

4.1 Core

The core consists of three columns, parallel, laminated cold-rolled and non-aging silicon-steel
having high permeability and low hysteresis loss.
The steel sheet is thoroughly coated on both sides of each sheet with insulating properties to
reduce eddy current losses to minimum.
Structural rigidity is given to the core by the use of steel plates at the bottom of the core. So that
distortion due to short circuit stresses or transport handling is prevented.

4.2 Windings

Coil is designed and manufactured to withstand the impulse voltage, prevent it from distortion
when a short circuit occurs.
Permanent current carrying joints or splices will be welded or clamped, formed, finished and
insulated to avoid concentration of dielectric stresses.
The conductors will be transposed at sufficient intervals to minimize currents and equalize the
current and temperature distribution along the winding.
The material of conductor is copper.

4.3 Tank

The transformer is provided with a suitable steel tank of substantial construction which is oil-tight
and gas-tight. All gaskets are made of materials which do not deteriorate under service conditions.
The tank has sufficient strength to withstand an internal pressure of full vacuum and vacuum
drying without damage or permanent deformation.
The transformer tank is provided with manholes and hand holes of suitable size to afford easy
access to the lower ends of bushing terminals, upper portions of the coils and side position of tap
changer.
In the case of core-form transformer the joint between the tank and cover is provided with suitable
flange and gaskets at top of the tank so that the assembly service is oil-tight and gas-tight.
The transformer is provided with lugs for lifting the essential parts also for lifting the completely
assembled transformer filled with oil.
4.4 Conservators

In air seal cell type conservator, the oil surface is completely isolated from the atmosphere by
installing an oil-resistant rubber cell in the interior of the conservator, so that atmospheric
pressure is always maintained without the necessity of employing intervening mediums.

The outside of the rubber cell attached on the inside of the conservator is filled with insulating
oil. The inside is open to the atmosphere through the silica gel breather.
(Refer to the Figure 1.)

Namely, during the operation the insulating oil is always isolated from the air by the oil-resistant
rubber and there is no oxidation or moisture contamination of the oil at all.
And this type conservator allows also the main tank to remain full oil level despite of oil
expansion and contraction with temperature changes.

A pipe connection between the lowest part of the conservator and the cover of main tank permits
the gas from main tank to pass into the conservator through Buchholz relay, so that the
transformer tank will be completely filled with oil.

Figure 1. Structural diagram of Air Seal Cell Conservator


5. Packing and Shipment

The transformers are shipped without oil. Instead of oil, the tank is filled with dry air. And pressure
gauge and stop valve are provided, so as to enable the pressure of the inert gas within the tank to be
read before installation site.

All opening for transformer components, e.g. bushings which have been removed from the transformer
during transport, are covered by means of blanking off plates. All parts are carefully packed for
transport in such a manner that they are protected against mechanical injury and injurious effect of
climatic conditions encountered during transit to their destination, as well as during long storage
before erection.
6. Painting Specification

6.1 Main Tank & Conservator: Liquid Coating

Description Inside Outside


Surface treatment SSPC-SP10 SSPC-SP10
Type of paint Epoxy Epoxy
1st Coating Dry film thickness 40 ㎛ 80 ㎛
(Primer) Color Red Brown Red Brown
Paint product name Jotacote F60 Jotacote F60
Type of paint Polyurethane Polyurethane
2nd Coating Dry film thickness 40 ㎛ 80 ㎛
(Top) Color N 9.5 (White) RAL 7032
Paint product name Futura Classic 2 Futura Classic 2
Total film thickness 80 ㎛ 160 ㎛
Paint manufacturer JOTUN
Note) The color of the top coat inside the tank cover is applied the same as the outside.

6.2 Radiator: Hot dip galvanizing(60 ㎛) +Liquid Coating

Description Outside
Surface treatment SSPC-SP8
Type of paint Epoxy
1st Coating Dry film thickness 40 ㎛
(Primer) Color Gray
Paint product name Jotacote F60
Type of paint Polyurethane
2nd Coating Dry film thickness 40 ㎛
(Top) Color RAL 7032
Paint product name Futura Classic 2
Total film thickness 80 ㎛
Paint manufacturer JOTUN

6.3 Control panel: Powder Coating

Description Inside Outside


Surface treatment SSPC-SP8 SSPC-SP8
Type of paint Polyester Polyester
Dry film thickness 80 ㎛ 160 ㎛
1st Coating
Color RAL 7032 RAL 7032
Paint product name PE210 PE210
Paint manufacturer CHOKWANG
7. Insulation Oil
The transformer will be filled with mineral insulating oil in accordance with IEC60296
Uninhibited type. The oil will be a highly refined mineral oil suitable for use as an
insulating and cooling medium in transformers.
* Insulating Oil containing Poly-chlorinated biphenyls (PCB) will not be used

8. Insulation Level
Insulation level will be as follows in accordance with rated voltage.

8.1 Windings
Transformer Rated Voltage Impulse withstand voltage
(1.2/50 ms)
400kV 1300kV
230kV 1050kV
Neutral 95kV

8.2 Bushings
Impulse withstand voltage
Transformer Bushing Rated
(1.2/50 ms) Altitude
Rated Voltage Voltage
Required Applied
HV: 400kV 420kV 1425kV 1425kV * Up to 2000 meter
XV: 230kV 245kV 1200kV 1200kV ** Up to 2000 meter
Neutral 36.0kV 125kV 170kV Up to 2000 meter
* The test voltage of HV BUSHING is 1759KV at 1000meter.
According to the IEC formula below, the minimum required Impulse voltage at 1960 meters
is 1603 kV.
** The test voltage of XV BUSHING is 1365KV at 1000meter.
According to the IEC formula below, the minimum required Impulse voltage at 1960 meters
is 1350 kV.

■ IEC 60137, 5.2 Altitude


9. External clearances
If the transformer is specified for operation at an altitude higher than 1 000 m, the clearance
requirements shall be increased by 1 % for every 100 m by which the altitude exceeds 1000 m.

BIL Minimum clearances Applied clearances with altitude reflected


(below 1000meter) ( 1960meter)
LINE TO EARTH PHASE TO LINE TO EARTH PHASE TO PHASE
PHASE
HV 1300 KV 2600 3600 2860 3960
XV 1050 KV 1900 2600 2090 2860
TV 95 KV 160 160 176 176

* The minimum clearance of HV Side is 3600mm(Phase to Phase, below 1000meters).


According to the IEC 60076-3, the minimum clearance with altitude reflected is 3946mm.
(3600mm x 1.096 = 3946)
Therefore, it satisfies the minimum clearances.

* The minimum clearance of XV Side is 2600mm(Phase to Phase, below 1000meters).


According to the IEC 60076-3, the minimum clearance with altitude reflected is 2850mm.
(2600mm x 1.096 = 2850)
Therefore, it satisfies the minimum clearances.

■ IEC 60076-3, 16. External clearances in air


Section 2. Technical data
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Manufacturer
Outdoor, Oil filled
Type
Core-form
Standards applied IEC 76 IEC60076
Method of cooling ONAN/ONAF ONAN/ONAF
Number of Phases 3 3
Frequency, Hz 50 50
Rated voltage:
a) 400kV winding, kV 400 400
b) 230kV winding, KV 230 230
Rated Continuous Power on all taps at ONAN:
a) 400kV winding, MVA 200 200
b) 230kV winding, MKV 200 200
Rated Continuous Power on all taps at ONAF:
a) 400kV winding, MVA 250 250
b) 230kV winding, MKV 250 250
Voltage regulation by onload tap changer on 400kV winding, range (%) + 10 taps @1.25% + 10 taps @1.25%
Number of tap positions of on load tapchanger 21 21
Vector group (Connection symbol) YNa0d11 YNa0d11

No-load losses at rated voltage, frequency and at nominal tap position, kW < 20 48

Load losses at maximum tap position between


278
400kV and 230kV winding, @ ONAN base, kW
Load losses at nominal tap position between
256
400kV and 230kV winding, @ ONAN base, Kw
Load losses at minimum tap position between
303
400kV and 230kV winding, @ ONAN base, kW
Load losses at maximum tap position between
434
400kV and 230kV winding, @ ONAF base, kW
Load losses at nominal tap position between
399
400kV and 230kV winding, @ ONAF base, kW
Load losses at minimum tap position between
472
400kV and 230kV winding, @ ONAF base, kW
Maximum load losses at mean tap position between
256
400kV and 230kV and @ ONAN base, Kw (@ Rated Tap Position)
Maximum load losses at mean tap position between
399
400kV and 230kV and @ ONAF base, kW (@ Rated Tap Position)
Total losses at mean tap position between
304
400kV and 230kV and @ ONAN base, kW
Total losses at mean tap position between
447
400kV and 230kV and @ ONAF base, kW
Total losses at tap giving maximum losses between
351
400kV and 230kV @ ONAN base, kW
Total losses at tap giving maximum losses between
520
400kV and 230kV @ ONAF base, kW

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 1/6
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Efficiency referred to 75°C at rated voltage tapping and at :


a) 100% rated output and unity power factor, % > 99.5 99.82
b) 75% rated output and unity power factor, % > 99.5 99.85
c) 50% rated output and unity power factor, % > 99.5 99.88
d) 25% rated output and unity power factor, % > 99.5 99.88
e) 100% rated output and 0.8 power factor, % > 99.5 99.77
f) 75% rated output and 0.8 power factor, % > 99.5 99.81
g) 50% rated output and 0.8 power factor, % > 99.5 99.85
h) 25% rated output and 0.8 power factor, % > 99.5 99.85
No load current at nominal tap position as percent of rated current
@ ONAN base :
a) at 90% voltage, % 0.13
b) at 100% voltage, % 0.25
c) at 110% voltage, % 0.63
No load current at nominal tap position as percent of rated current
@ ONAF base :
a) at 90% voltage, % 0.1
b) at 100% voltage, % 0.2
c) at 110% voltage, % 0.5
Content of harmonics as percent of noload current at 100% rated voltage

a) 3rd harmonics, % Approx. 30%

b) 5th harmonics, % Approx. 25%

c) 7th harmonics, % Approx. 10%


Impedance voltage at 75°C for nominal tap position between
standard minimum 10.0
400kV and 230kV windings, at ONAN, (%)
Impedance voltage at 75°C for minimum tap position between
10.1
400kV and 230kV windings, at ONAN, (%)
Impedance voltage at 75°C for maximum tap position between
12.4
400kV and 230kV windings, at ONAF, (%)
Impedance voltage at 75°C for nominal tap position between
standard minimum 12.5
400kV and 230kV windings, at ONAF, (%)
Impedance voltage at 75°C for minimum tap position between
12.7
400kV and 230kV windings, at ONAF, (%)
Resistance voltage at 75°C for maximum tap position between
0.139
400kV and 230kV windings, at ONAN, (%)
Resistance voltage at 75°C for nominal tap position between
standard minimum 0.128
400kV and 230kV windings, at ONAN, (%)
Resistance voltage at 75°C for minimum tap position between
0.152
400kV and 230kV windings, at ONAN, (%)
Resistance voltage at 75°C for maximum tap position between
0.174
400kV and 230kV windings, at ONAF, (%)
Resistance voltage at 75°C for nominal tap position between
standard minimum 0.160
400kV and 230kV windings, at ONAF, (%)
Resistance voltage at 75°C for minimum tap position between
0.189
400kV and 230kV windings, at ONAF, (%)
Zero sequence impedance at nominal tap position between
9.0 (Reference Value)
400kV and 230kV windings, at ONAN, (%)

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 2/6
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Efficiency referred to 75°C at rated voltage, tapping and at :


a) 100% rated output and unity power factor, % > 99.5 99.82
b) 75% rated output and unity power factor, % > 99.5 99.85
c) 50% rated output and unity power factor, % > 99.5 99.88
d) 25% rated output and unity power factor, % > 99.5 99.88
e) 100% rated output and 0.8 power factor, % > 99.5 99.77
f) 75% rated output and 0.8 power factor, % > 99.5 99.81
g) 50% rated output and 0.8 power factor, % > 99.5 99.85
h) 25% rated output and 0.8 power factor, % > 99.5 99.85
No load current at nominal tap position as percent of rated current
@ ONAN base :
a) at 90% voltage, % 0.13
b) at 100% voltage, % 0.25
c) at 110% voltage, % 0.63
No load current at nominal tap position as percent of rated current
@ ONAF base :
a) at 90% voltage, % 0.1
b) at 100% voltage, % 0.2
c) at 110% voltage, % 0.5
Content of harmonics as percent of no-load current at 100% rated voltage

a) 3rd harmonics, % Approx. 30%

b) 5th harmonics, % Approx. 25%

c) 7th harmonics, % Approx. 10%


Voltage ratio at no-load and at nominal tap position 400 /230 400 /230
Permissible overload occurring once a day at regular hours :
a) Continuous loading after 100% output
1) 30minutes duration
Percent overload, % 150%
Winding temperature, °C <160℃
2) 2hours duration
Percent overload, % 130%
Winding temperature, °C <140℃
b) Continuous loading after 75% output
1) 30minutes duration
Percent overload, % 150%
Winding temperature, °C <160℃
2) 2hours duration
Percent overload, % 130%
Winding temperature, °C <140℃
c) Continuous loading after 50% output
1) 30minutes duration

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 3/6
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Percent overload, % 150%


Winding temperature, °C <160℃
2) 2hours duration
Percent overload, % 130%
Winding temperature, °C <140℃
Permissible exceptional overload for duration of 30minutes :
a) Continuous loading after 100% output
Percent overload, % 150%
Winding temperature, °C <160℃
b) Continuous loading after 75% output
Percent overload, % 150%
Winding temperature, °C <160℃
c) Continuous loading after 50% output
Percent overload, % 150%
Winding temperature, °C <160℃

Maximum output without forced cooling at 40°C ambient temperature


200 200
at 400kV side, (MVA)

Maximum output without forced cooling at 40°C ambient temperature


200 200
at 230kV side, (MVA)

Temperature rise (referred to 40°C ambient temperature) at continuous


rated output :
a) Winding, °C 55
b) Oil, °C 50
c) Core, °C 90
Thermally upgraded paper
Class and material of winding insulation (Class E)
Pressboard
Class and material of insulation of iron core laminations (Class A)
Apar 1020-60U
Type and quality of oil Shell DIALA B Approx. 95100 Liters

Magnetic flux density at rated voltage and 50Hz in:-

a) legs, W/.m2 < 1.75 1.625


2
b) yokes, W/.m < 1.75 1.625
Current density at rated output and at mid - position of tap

a) 400kV winding, A/mm2 2.9

b) 230kV winding, A/mm2 3.4


May the transformer and all accessories and components be loaded in
Yes Yes
accordance with IEC publication 354, (Yes/No)
Specific core losses at 50Hz and :-
a) 10000 gauss, W/kg 0.28
b) 15000 gauss, W/kg 0.61

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 4/6
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Transformer tank
a) Type Bolted cover Bolted cover
b) thickness of side wall, mm 12
c) thickness of bottom, mm 16
d) thickness of cover, mm 16
e) filling medium for shipment Nitrogen Nitrogen
f) vacuum which tank will safely withstand, mm/kg 1 torr
Oil conservator capacity, litters 7500
Test voltage
a) Induced voltage test
1) 400kV winding at 200Hz, kV as per IEC 415.7 (Enhancement)
2) 230kV winding at 200Hz cycles, kV as per IEC 239 (Enhancement)
b) Separate source voltages test
1) 400kV winding at 60sec., kV as per IEC 50
2) 230kV winding at 60sec., kV as per IEC 50
c) Impulse test voltage full wave 1.2/50 micro sec.
1) 400kV winding, kV 1300 1300
2) 230kV winding, kV 1050 1050
R.M.S. symmetrical short circuit current,
a) at 400kV terminals, kA 31.5kA 31.5kA
b) at 230kV terminals, Ka 31.5kA 31.5kA
Time to withstand short circuit, sec. 3 3
Noise level at 3Mts with all fans working., dBA < 70 < 70
On-load tap-changer
a) Manufacturer MR Germany MR Germany
b) Type Vacuum type
c) Current rating, A as per SLD 700

400kV regulation
d) Voltage class, kV 400kV (OLTC Um is 245kV on end of
series widning)

e) System of design, kV 420kV 420kV (regulation winding)

f) Life time of contact ≥800000 600,000


g) Total number of voltage steps 21 21
h) Total range of voltage variation, % +10*1.25% ±10*1.25%
I) Voltage variation per step, V 2886.8
j) Supply voltage of drive motor (A.C. or D.C., V) 380 V, AC 380 V, AC
k) Permissible number of duty cycles per hour 338
l) Control circuit voltage , V, DC 125 , DC 125 , DC

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 5/6
Southern Extension of the National Electricity 2.1 Technical data_400-230kV 250MVA AUTO TR
Grid Power Transmission Project

Schedule K - Technical Particular and Guarantee - Substation

1. Power Transformer (400/230kV, 250 MVA)

DESCRIPTION Required Offered

Bushings
a) 400kV bushing
1) Manufacturer Trench
2) Type COT
3) Rated current, A as per S.L.D 1000
420(Name plate)
4) Rated voltage, kV 400
550(Test voltage)
695(Name plate)
5) Power frequency test voltage, kV 610
750(Test voltage)
1425(Name plate)
6) Impulse test voltage, kV 1425
1759(Test voltage)
20
7) creepage distance, mm/kV 31
(31)
b) 230kV bushing
1) Manufacturer Trench
2) Type COT
3) Rated current, A as per S.L.D 1000
245(Name plate)
4) Rated voltage, kV 230
362(Test voltage)
505(Name plate)
5) Power frequency test voltage, kV 460
625(Test voltage)
1200(Name plate)
6) Impulse test voltage, kV 1200
1365(Test voltage)
20
7) creepage distance, mm/kV 31
(31)
c) Bushing Current Transformer (neutral) 200-100/1/1A 800-400/1/1A
Weights :
a) Core and windings, kg 97500
b) Oil, kg 89100
c) Tank without heat exchanger, kg 42500
d) Total power transformer with oil and including all accessories,
250700
ready for commissioning, kg
e) Transport weight of heaviest part, kg 140000 without oil
Dimensions
a) Overall length, mm 13900
b) Overall width, mm 7600
c) Overall height, mm 11550
d) Height without bushings, mm 9258
e) Un tanking height, mm 11550
f) Transportation dimension of heaviest part
1) Length, mm 10000
2) Width, mm 5050
3) Height, mm 4850
g) Transportation dimension of largest part
1) Length, mm 10000
2) Width, mm 5050
3) Height, mm 4850
h) Outline drawing No. C41-4177-202209-5596-1000-001

Wiring and Terminal Cabinets


a) Low Voltage supply, V, AC 380/220 380/220
b) Control voltage, V, DC 125 125

BYUCKSAN POWER Co., Ltd. _______________________________________


Tenderer's stamp and signature 1 - 6/6
Section 3. Transformer Outline
KEYPLAN
PARTLIST

NOTES:

LEGEND & ABBREVIATIONS


TOP VIEW

HV SIDE

Y1 R S T
Y2
Y3 N
r s t

XV SIDE

BACK VIEW
(VIEW LOOKING FROM HV SIDE)

R S T
"A" REFERENCE DRAWINGS
REV.NO. DRAWING NAME DRAWING NO.

VIEW "A"

DETAIL OF CORE AND CORE CLAMP GROUNDING

r s t

A 16.03.2023 ISSUED FOR APPROVAL J.H.CHOI I.H.HONG I.H.HONG E.J.HONG


REV. NO. DATE DESCRIPTION DSN CHKD RVD APPD
PROJECT NAME
SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY
GRID POWER TRANSMISSION PROJECT UNDER EDCF
CLIENT

ETHIOPIAN ELECTRIC POWER


CONSULTANT

BYUCKSAN POWER Co Ltd.


CONTRACTOR

HYOSUNG HEAVY
INDUSTRIES

VENDOR
DETAIL OF LHD SUPPORT PAD
HYOSUNG HEAVY
INDUSTRIES

SUBSTATION NAME
RAIL GAGUE=2900 RAIL GAGUE=1500
Wolayta Sodo-II 400/230/132/15 kV Substation
(RAIL ℄-℄) 3000 (RAIL ℄-℄ ) 1600
CLIENT DWG. NO.
UNIT

CONTRACT NO.
EEP/33.20/58/14 SCALE

DWG. NAME
LEFT SIDE VIEW OUTLINE
FRONT VIEW RIGHT SIDE VIEW
(VIEW LOOKING FROM XV SIDE) DWG. NO. SHT. NO. 1/1
C41-4177-202209-5596-1000-001
REV. NO. A
KEYPLAN
M48
90
254 254 100 = = 2-M12 TAP
410

=
825
150
140

50
30
800

12
150

100 100 200


RAIL DETAIL 400 NOTES:
DETAIL OF BI-DIRECTIONAL WHEEL 400 22 22
(OUT OF SCOPE)
ANCHOR DETAIL DETAIL OF GROUND PAD

TR CENTER

8546 3-GROUND PAD


REFER FIG-4
3348 5198
HV SIDE
2700 (JACKING POINT) 4550 (JACKING POINT) 4-JACKING POSITION
4150
200 1220 2480 200 LEGEND & ABBREVIATIONS
1060 WHEEL 820
FIG-1

400
1845 (JACKING POINT)
1595 (JACKING POINT)

2136
1786

1724

1495
1695

RAIL GAGUE=1500
(RAIL ℄-℄) 1600
REFERENCE DRAWINGS
REV.NO. DRAWING NAME DRAWING NO.
3190

3690
TR CENTER
1595 (JACKING POINT)

1845 (JACKING POINT)

1495
1474

1695
1788

400
1855 445 8-ANCHOR POSITION

291
XV SIDE POSITION FOR RAIL
REFER FIG-3 3745
XPRD PIPE FIG-2 A 16.03.2023 ISSUED FOR APPROVAL J.H.CHOI I.H.HONG I.H.HONG E.J.HONG
5750 REV. NO. DATE DESCRIPTION DSN CHKD RVD APPD

CENTRE OF CONTROL PROJECT NAME


SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY
CABLE TO REMOTE / LOCAL GRID POWER TRANSMISSION PROJECT UNDER EDCF
CLIENT

ETHIOPIAN ELECTRIC POWER


CONSULTANT

BYUCKSAN POWER Co Ltd.


CONTRACTOR

1034
HYOSUNG HEAVY
INDUSTRIES
686

630 PLINTH LEVEL


VENDOR

HYOSUNG HEAVY
INDUSTRIES

SUBSTATION NAME

Wolayta Sodo-II 400/230/132/15 kV Substation


CLIENT DWG. NO.
UNIT

CONTRACT NO.
RAIL GAGUE=2900 EEP/33.20/58/14 SCALE

DWG. NAME

(RAIL ℄-℄) 3000 FOUNDATION


EARTHING PAD FOR NEUTRAL 400 1750 1750 400 DWG. NO. SHT. NO. 1/1
GROUNDING BUSBAR C41-4177-202209-5596-1000-002
REV. NO. A
KEYPLAN

HV SIDE

NOTES:

LEGEND & ABBREVIATIONS

XV SIDE
TOP VIEW
REFERENCE DRAWINGS
REV.NO. DRAWING NAME DRAWING NO.

A 16.03.2023 ISSUED FOR APPROVAL J.H.CHOI I.H.HONG I.H.HONG E.J.HONG


REV. NO. DATE DESCRIPTION DSN CHKD RVD APPD

PROJECT NAME
SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY
GRID POWER TRANSMISSION PROJECT UNDER EDCF
CLIENT

ETHIOPIAN ELECTRIC POWER


CONSULTANT

BYUCKSAN POWER Co Ltd.


CONTRACTOR

HYOSUNG HEAVY
INDUSTRIES

VENDOR

HYOSUNG HEAVY
INDUSTRIES

SUBSTATION NAME

Wolayta Sodo-II 400/230/132/15 kV Substation


CLIENT DWG. NO.
UNIT

LEFT SIDE VIEW CONTRACT NO.


EEP/33.20/58/14 SCALE

FRONT VIEW DWG. NAME

SHIPPING OUTLINE
DWG. NO. SHT. NO. 1/1
C41-4177-202209-5596-1000-003
REV. NO. A
KEYPLAN

R r S s T t N

650/1A 430/2A 650/2A 800-400/1A


CL3.0 15VA CL3.0 15VA CL3.0 15VA 5P20 15-7.5VA
FOR AVR FOR WTI FOR WTI
800-400/1A
5P20 15-7.5VA

THREE PHASE NOTES:


HV 400,000 V AUTO + + +

TRANSFORMER
- - -

LV 230,000 V

HV 1,300 kV
200-100/1A

LV 1,050 kV HV-LV % 5P20 15-7.5VA

NEUTRAL 95 kV

ONAN ONAF

HV 200 MVA 250 MVA

LV 200 MVA 250 MVA


LEGEND & ABBREVIATIONS
R r S s T t N

650/1A 430/2A 650/2A 800-400/1A


CL3.0 15VA CL3.0 15VA CL3.0 15VA 5P20 15-7.5VA
FOR AVR FOR WTI FOR WTI
800-400/1A
5P20 15-7.5VA

+ + +

- - -
REFERENCE DRAWINGS
REV.NO. DRAWING NAME DRAWING NO.

200-100/1A
5P20 15-7.5VA

VECTOR GROUP
YNa0(d11) A 16.03.2023 ISSUED FOR APPROVAL J.H.CHOI I.H.HONG I.H.HONG E.J.HONG
REV. NO. DATE DESCRIPTION DSN CHKD RVD APPD
PROJECT NAME
SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY
GRID POWER TRANSMISSION PROJECT UNDER EDCF
CLIENT

ETHIOPIAN ELECTRIC POWER


CONSULTANT

BYUCKSAN POWER Co Ltd.


CONTRACTOR

HYOSUNG HEAVY
INDUSTRIES

VENDOR

HYOSUNG HEAVY
INDUSTRIES

SUBSTATION NAME

Wolayta Sodo-II 400/230/132/15 kV Substation


CLIENT DWG. NO.
UNIT

CONTRACT NO.
EEP/33.20/58/14 SCALE

DWG. NAME
MAIN NAME PLATE
DWG. NO. SHT. NO. 1/1
C41-4177-202209-5596-1000-004
REV. NO. A
KEYPLAN

VALVE LOCATION PLATE


NOTES:

LEGEND & ABBREVIATIONS


HV SIDE

Y1 R S T

Y2
N
Y3
r s t

XV SIDE
REFERENCE DRAWINGS
TOP VIEW REV.NO. DRAWING NAME DRAWING NO.

S
R T

r s t

A 16.03.2023 ISSUED FOR APPROVAL J.H.CHOI I.H.HONG I.H.HONG E.J.HONG


REV. NO. DATE DESCRIPTION DSN CHKD RVD APPD

PROJECT NAME
SOUTHERN EXTENSION OF THE NATIONAL ELECTRICITY
GRID POWER TRANSMISSION PROJECT UNDER EDCF
CLIENT

FRONT VIEW BACK VIEW ETHIOPIAN ELECTRIC POWER


LEFT SIDE VIEW RIGHT SIDE VIEW
(VIEW LOOKING FROM LV SIDE) (VIEW LOOKING FROM HV SIDE)
CONSULTANT

BYUCKSAN POWER Co Ltd.


CONTRACTOR

HYOSUNG HEAVY
INDUSTRIES

VENDOR

HYOSUNG HEAVY
INDUSTRIES

SUBSTATION NAME

Wolayta Sodo-II 400/230/132/15 kV Substation


CLIENT DWG. NO.
UNIT

CONTRACT NO.
EEP/33.20/58/14 SCALE

DWG. NAME
VALVE PLATE
DWG. NO. SHT. NO. X
C41-4177-202209-5596-1000-005
REV. NO. X
Section 4. Local Control Panel Drawing
Section 5. OLTC MDU Drawing
1 2 3 4 5 6 7 8 9 10 11 12
L1 380V, 50HZ, 3AC/N, PE L+ 125V DC L1 220V, 50HZ
L2
L3
A N A
PE

X1 PE 1 5 6 2 2A 3 4 17 19

300

301
X1:29 X1:31
/2.A2 /3.B3

220
200

500

502
B B
101
108
113
21
S10
22

221
1 3 5 1 X20 4
Q1 B2
/2.G10 2

204
(< 40°C)

222
C 2 4 6 X2 1 2 C
X3 1 21 73
114
Q1 K20

205

233

223
109 /2.G10 22 /2.G6 74
102 1

1 3 5 1 3 5

501

503
1 1
K1 K2 E1
PE PE
/2.F5 2 4 6 /2.F7 2 4 6
R1 R3 214
D 2
D
2 X2 PE

224
2

206

213
Fuer diese technische Unterlage behalten wir uns gemaess

X2 4 5 X3 2

TAP-CHANGER IN OPERATION
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

225
207

SIGNAL MOTOR CIRCUIT


103
110
115

E E
X20 5

K1:A2 X1:50
/2.F2 /3.E3

226
116

X20 1 2 3
104

C C
330

304

S8A S8B
NC NO NC NO X1 7 7A 8 9 18 20
105

111

117

C C
S6A S6B L- N
F NC NO NC NO F
106

118

U1 V1 W1

M1
M
3

PE
G G

DRIVE HEATER LIGHTING


DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 1
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
TO POS. 21 LOWER WITH STEP-BY-STEP OPERATION TO POS. 1 RAISE Q1 "OFF"

A A

REMOTE
X1 29 30 10 11 12 13 14 15
X1:2 300

344
/1.B5

331
363 LOCAL
2 4 1 3
13
S3 S32
Q1 339 1 3 346 /4.G1 2 4
/2.G10 14
345
B 332 B
53 53
K1 K2

332
/2.G5 54 /2.G7 54

339 346
21 13 43 31
K20
/2.G6 22 14 44 32

369
340

366
X20 6 7 15 8

338

352
C 333 333 C

353
C C C C C C
S14 S4 S13B S13A S5 S12
NC NO NC NO NC NO NC NO NC NO NC NO

341
334 348 354
C C C
S37 S1 S2
NC NO NC NO NC NO

342
D D

355

356
Fuer diese technische Unterlage behalten wir uns gemaess

X20 9 10 11 14 12 13
357 358
61 83 83 61
54 K1 K2
336

350
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

K20 /2.G5 62 84 /2.G7 84 62


/2.G6 53

361
359
347

360
13
E 22 22 84 62 E
K2 K37H K1 K20

343
21 /2.F9 14 21 83 61
/2.G7 /2.G5 /2.G6 353
337

351
A1 A1 A1 A1 C1
343

K1 K20 K2 K37H Q1
330 /2.F5 A2 /2.F6 A2 330 /2.F7 A2 /2.F9 A2 /2.G10 C2
/1.E5
X1:7

TO POS. 21 LOWER X1 16 TO POS. 1 RAISE

F F
K1 K20 K2 K37H Q1
/2.E4 A1 A2 /2.E6 A1 A2 /2.E7 A1 A2 /2.E8 A1 A2
/1.D2 1 2 /2.C5 13 14 /1.D3 1 2 /2.E5 13 14 1 2
/1.D2 3 4 /2.C4 21 22 /1.D3 3 4 21 22
/1.D3 5 6 /2.C7 31 32 /1.D4 5 6 31 32 3 4
/2.E7 21 22 /2.C6 43 44 /2.E4 21 22 43 44 /1.C2
/2.B4 53 54 /2.E5 53 54 /2.B7 53 54 53 54 5 6
/2.E9 61 62 /2.E10 61 62 /2.E10 61 62 61 62
71 72 /1.C12 73 74 71 72 71 72 /2.B3
/2.E9 83 84 /2.E9 83 84 /2.E10 83 84 83 84 13 14
G /1.C12 21 22
G
/4.C2 43 44
/3.B5 31 32
/2.E10 C1 C2
DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
CONTROL LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 2
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

A A

X1 31 32 34 35 37

406
301

386

390
/1.B6 /5.A2 /5.A8
X1:2A U5:11 U7:11

B B

381
31
Q1
/2.G10 32

407
X20 40

382
C C
C
S24

TRIPPING MOTOR PROTECTIVE SWITCH


NC NO

383
X20 41
D D
Fuer diese technische Unterlage behalten wir uns gemaess

384
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

X1
MCB1
RED X2
E E
A1
K30
X1:7A /3.F5 A2 U5:10 U7:10
/1.E6 /5.F2 /5.F8
408
304

385

387

391
X1 50 48 47 46 44

F F
K30
/3.E5 A2 A1

16
/4.C4 15
18
26
25
28
G G

INCOMPLETE SWITCHING OPERATION


DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
CONTROL POTENTIAL TERMINALS LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 3
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

A A

X1 215 X1 152 X1 155 X1 272 273 X1 276

B B

580

583

592
508

540

520
C C
6 8 43 15 C C C
S32 Q1 K30 S26A S27A S15
/4.G1 5 7 44 /3.G5 16 18 NC NO NC NO NC NO

581
582

584
585

593
594
509
510

541

521
522

D D
Fuer diese technische Unterlage behalten wir uns gemaess

END POSITION SWITCH 21

END POSITION SWITCH 1


DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

INCOMPLETE SWITCHING OPERATION

TAP-CHANGER IN OPERATION
E E
SIGNAL MOTOR CIRCUIT
REMOTE
LOCAL

F F
X1 241 242 X1 177 X1 180 181 X1 291 292 293 294 X1 299 300

S32

/2.B8 24 1
3
/4.C1 68 5
7
G G
DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
INDICATION CIRCUITS LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 4
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

S38M S38P S39M S39P


A 1 1 A
b a b a
2 1 2 1

3 2 3 2
1 1
X1:35 3 X1:37 3
/3.B6 2 /3.B7 2
4 4
3 3
5 4 5 4
6 5 6 5
B 7 6 7 6 B
8 7 8 7
9 9
386

633
634

635

390

638
639

640
8 8
10 9 10 9
11 10 11 10
12 11A 12 11A
2 5 4 1 13 11B 2 5 4 1 13 11B
C 11 11 C
U5 14 11C U7 14 11C
10 10

20 X 10 OHM

20 X 10 OHM
15 12 15 12
+

+
-

-
7 8 16 7 8 16
13 13
17 17
14 14
18 18
15 15
19 19
16 16
20 20
D 17 17 D
21 21
18 18
Fuer diese technische Unterlage behalten wir uns gemaess

22 22
19 19

391

641

642
387

636

637

23 23
20 20
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

24 24
21 21
25 25
26 26
E 27 27 E
28 28
29 29
30 30
/3.E6 /3.E7
X1:46 31 X1:44 31
X1 211 212 X1 213 214
4...20 mA 32 4...20 mA 32
33 33
F F
34 34
35 35
36 36
37 37

G G
DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
REMOTE POSITION INDICATION LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 5
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

S40M S40P S61M S61P S62M S62P


A 1 1 A
1 2 1 20 10 8 4 2 1 2 1 20 10 8 4 2 1
+ - + -
2 1 3 2 X 1 3 2 X 1
3 2 4 4 X 2 4 4 X 2
4 3 5 8 X X 3 5 8 X X 3
5 4 6 10(-) X 4 6 10(-) X 4
6 5 7 20(+) X X 5 7 20(+) X X 5
B 7 6 X X 6 X X 6 B
8 7 X X X 7 X X X 7
9 8 X 8 X 8
10 9 X X 9 X X 9
11 10 X 10 X 10
12 11A X X 11A X X 11A
13 11B X X 11B X X 11B
C C
14 11C X X 11C X X 11C
15 12 X X 12 X X 12
16 13 X X X 13 X X X 13
17 14 X X 14 X X 14
18 15 X X X 15 X X X 15
19 16 X X X 16 X X X 16

D 20 17 X X X X 17 X X X X 17 D
21 18 X X 18 X X 18
Fuer diese technische Unterlage behalten wir uns gemaess

22 19 X X X 19 X X X 19
23 20 X 20 X 20
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

24 21 X X 21 X X 21
25
26
E E
27
28
BCD

BCD
29
30
31
32

F 33 F
34
35
36

G G
DO NOT MODIFY MANUALLY
DRAWING BY CAD

H H
REMOTE POSITION INDICATION LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 6
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

B2 THERMOSTAT
33 1 2 3 4 5 6 - 11 - 15 16 17 18 - 24 25 26 27 28 29 30 31 32 33 1 2 3 4
A E1 HAND LAMP A
K1 MOTOR CONTACTOR
S1/C-NO
K2 MOTOR CONTACTOR
S1/C-NC
K20 AUXILIARY CONTACTOR
S2/C-NO
K30 TIMING RELAY S2/C-NC
K37H AUXILIARY CONTACTOR FOR AUTOMATIC PASSAGE OF POSITIONS S12,S14/C-NO
M1 MOTOR S13A,S13B/C-NO
MCB1 SIGNALLING LAMP
Q1 MOTOR PROTECTIVE SWITCH S15/C-NO
S15/C-NC
B R1 HEATER B
R3 HEATER WITH PTC RESISTOR
S1 CAM-OPERATED SWITCH
S2 CAM-OPERATED SWITCH
S3 RAISE/LOWER CONTROL SWITCH
S4 END POSITION SWITCH
S5 END POSITION SWITCH
S6A END POSITION SWITCH
S6B END POSITION SWITCH
C S8A HAND CRANK SAFETY SWITCH S24/C-NO C
S8B HAND CRANK SAFETY SWITCH S24/C-NC
S10 DOOR CONTACT
S12 CAM-OPERATED DIRECTIONAL SWITCH
S13A CAM-OPERATED DIRECTIONAL SWITCH
S13B CAM-OPERATED DIRECTIONAL SWITCH
S14 CAM-OPERATED DIRECTIONAL SWITCH
S15 CAM-OPERATED NON-DIRECTIONAL SWITCH
S24 CAM-OPERATED NON-DIRECTIONAL SWITCH
D S26A END POSITION SIGNALLING SWITCH D
Fuer diese technische Unterlage behalten wir uns gemaess

S27A END POSITION SIGNALLING SWITCH


S32 LOCAL/REMOTE SWITCH
S37 SWITCH FOR AUTOMATIC PASSAGE OF POSITIONS
S38M POSITION TRANSMITTER MODULE, RESISTOR-TYPE
DIN 34 Abschnitt 2.1 und 2.2 alle Rechte vor.

S38P POSITION TRANSMITTER BOARD


S39M POSITION TRANSMITTER MODULE, RESISTOR-TYPE
S39P POSITION TRANSMITTER BOARD
E S40M POSITION TRANSMITTER MODULE WITH N/O CONTACT RANGE E
S40P POSITION TRANSMITTER BOARD
S61M MODULE WITH DIODE MATRIX
S61P POSITION TRANSMITTER BOARD
S62M MODULE WITH DIODE MATRIX S4,S5/C-NC
S62P POSITION TRANSMITTER BOARD
U5 MEASURING TRANSDUCER S37/C-NO
11C 11A
U7 MEASURING TRANSDUCER S26A/C-NC
X1 TERMINAL S26A/C-NO
F X2 TERMINAL S27A/C-NC F
X3 TERMINAL S27A/C-NO
X20 TERMINAL
S6A,S6B/C-NC

G G
/2.A11

/1.A12

/1.A12
/1.F12

/1.F12
/1.A1
/1.A1
/1.A2
/1.A2
/1.A5
/1.A6
/1.A7
/1.A9
/1.A2
/1.A3

/2.A4
/2.A7
/2.A9
/2.A9
/2.A9

/2.A3
/2.A3
/3.A4
/3.A5
/3.A5
/3.A5
/3.A7

/4.A2
/4.A4

/4.A1

/4.A5
/4.A6
/4.A7
/1.F5
/1.F6
/1.F7
/1.F9

/2.F5

/3.F7
/3.F5
/3.F5
/3.F5
/3.F4

/4.F2
/4.F4
/4.F4
/5.F3
/5.F3
/5.F8
/5.F9

/4.F1
/4.F2

/4.F5
/4.F5
/4.F6
/4.F6
/4.F7
/4.F7
S26A :NO

S27A :NO

S15 :NO
S26A :NC

S27A :NC

S15 :NC
Q1:C1
K1:A2

X1:2A

MCB1:X2
K30 :A2
X1:7A
X1:29
X1:31

S10 :21

X1:50

K2 :53

K37H :14
Q1:21
Q1:22
K20 :73
K20 :74

Q1:13

X20 :40
Q1:31
U5 :11
U7 :11
U7 :10
U5 :10

Q1:43
K30 :15
Q1:44
K30 :16
K30 :18

S26A :C
S27A :C
S15 :C
Q1:1

B2 :1

Q1:3
Q1:5

X2 :4
X20 :5
S3 :1
S3 :3
S32 :3
S32 :2

X1:2

U5 :7
U5 :8
U7 :7
U7 :8
S32 :6
S32 :5
S32 :7
181
211

241

291
11

31
1
PE
PE
PE

152
155
177
180

212
213
214
215

242
272
273
276

292
293
294
299
300
10

12
13
14
15
16
17
18
19
20
29
30

32
34
35
37
44
46
47
48
50
3

5
6
7

8
9

X1
2A

7A
DO NOT MODIFY MANUALLY

L1 :
L+ :

L1 :

L2 :
L3 :
L- :

N:

-:
+:
-:
+:
DRAWING BY CAD

H H
LANGUAGE: PROJECT: =
DATE
EXEC.
08.02.2023
MAO MOTOR DRIVE UNIT EN +
VERIFIED SO SHEET 7
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 10140275_00 7 SH.

1 2 3 4 5 6 7 8 9 10 11 12
Section 6. Bill of Material With Sub-Vendor List

NO Item Q’ty Specification Maker

- COT 1425-1000
TRENCH/
1 HV BUSHING 3 EA - 420kV, 1425kV BIL, 1000A
FRANCE
- Up to 2000meter

- COT 1200-1000
TRENCH/
2 XV BUSHING 3 EA - 245kV, 1200kV BIL, 1000A
FRANCE
- Up to 2000meter

- COT 170-1000
TRENCH/
3 NEUTRAL BUSHING 1 EA - 36kV, 170kV BIL, 1000A
FRANCE
- Up to 2000meter

- KMA3452000 KYEMYUNG/
4 TV BUSHING 2 EA - 34.5kV, 200kV BIL, 2000A KOREA
- Up to 2000meter
MR/
5 ON LOAD TAP CHANGER 1 EA - 3 X VRS I 701-245/RD-12 23 3W
GERMANY
WINDING TEMPERATURE - Compact type MESSKO /
6 2 EA
INDICATOR - Measuring range: 0~160°C GERMANY
OIL TEMPERATURE - Compact type MESSKO /
7 1 EA
INDICATOR - Measuring range: 0~160°C GERMANY
PRESSURE RELIEF - XPRD Type QUALITROL /
8 3 EA
- Operating pressure: 12 PSI USA
DEVICE FOR MAIN
PRESSURE RELIEF - XPRD Type QUALITROL /
9 3 EA
- Operating pressure: 20 PSI USA
DEVICE FOR OLTC
EMB/
10 BUCHHOLZ RELAY 1 EA - Double float type
GERMANY
TAIJIN /
11 FAN MOTOR 17 EA - 3PH 50HZ 380V
KOREA
SUDDEN PRESSURE RISE QUALITROL /
12 1 EA - 900 Type
RELAY USA
TAIJIN /
13 OIL LEVEL GAUGE 1 EA - Magnetic Type
KOREA
DEHYDRATING TAIJIN /
14 1 EA - Silica Gel Type
BREATHER KOREA

A.V.R 1 EA - 230PRO MR/


15
GERMANY

- 1020-60U APAR /
16 INSULATION OIL -
- Uninhibited type INDIA
HV BUSHING
TECHNICAL DATASHEET 41431072 V0

Bushing Type OIL/AIR COT 1425-1000 L300

Connection type Cable

General specifications
Altitude 2000 m Mounting angle (from vertical) 30 °
Length under flange L1 1500 mm Product information 44497516E
CT length L4 300 mm IEC 60137-2017
Standard
Temperature range -30 +40 °C -

Electrical specifications
Rated lightning impulse withstand voltage (BIL) 1425 kV Rated highest voltage for equipment (Um) 420 kV
Rated current (Ir) 1000 A Phase to earth voltage 243 kV
Rated short-circuit current (Ith) 25 kA Power frequency withstand voltage (AC) dry 695 kV
Short-circuit current duration (Ith) 2 s
Rated switching impulse withstand voltage (SIL wet) 1050 kV Rated frequency 50/60 Hz

Routine tests (Up to 1000m)


Measurement of dielectric dissipation factor and capacitance at ambient temperature 333/550 kV
Measurement of partial discharge quantity 10Pc 550 kV
Dry lightning impulse voltage withstand test 1759 kV
Dry power-frequency voltage withstand test 50 Hz 60s 750 kV
Test tap 2 kV
Voltage withstand test
Voltage tap - kV
Tightness test 1,5 barg
Top Terminal (air side)
Flat pad Aluminium 100x100 4xø14,5 / 44.5x44.5 Thickness 15 mm

Head
Oil level indicator type Magnetic

Insulator
Cantilever test load 500 daN
Insulator material Brown porcelain
Arcing distance AD 3800 mm
Creepage distance 17864 mm
USCD (IEC 60815) 56,2 mm/kV

Flange
Flange Round 12xø23 BCD 530 mm

Draw lead stud


Standard draw lead stud drilling ø8x35 Lemb 4.510 (mm)

Shield
Fixed shield H280 ø330/210 (mm)
Type of coating : Epoxy

Other
English rating plate
XV BUSHING
PROVISOIRE
TECHNICAL DATASHEET 41431266 V0

Bushing Type OIL/AIR COT 1200-1000 L300

Connection type Fixed conductor

General specifications
Altitude 2000 m Mounting angle (from vertical) 30 °
Length under flange L1 1020 mm Product information 44497516E
CT length L4 300 mm IEC 60137-2017
Standard
Temperature range -30 +40 °C -

Electrical specifications
Rated lightning impulse withstand voltage (BIL) 1200 kV Rated highest voltage for equipment (Um) 245 kV
Rated current (Ir) 1000 A Phase to earth voltage 141 kV
Rated short-circuit current (Ith) 25 kA Power frequency withstand voltage (AC) dry 505 kV
Short-circuit current duration (Ith) 2 s wet 460 kV
Rated switching impulse withstand voltage (SIL dry) 850 kV Rated frequency 50/60 Hz

Routine tests (Up to 1000m)


Measurement of dielectric dissipation factor and capacitance at ambient temperature 219/362 kV
Measurement of partial discharge quantity 10Pc 362 kV
Dry lightning impulse voltage withstand test 1365 kV
Dry power-frequency voltage withstand test 50 Hz 60s 625 kV
Test tap 2 kV
Voltage withstand test
Voltage tap - kV
Tightness test 1,5 barg
Top Terminal (air side)
Flat pad Aluminium 100x100 4xø14,5 / 44.5x44.5 Thickness 15 mm

Head
Oil level indicator type Magnetic

Insulator
Cantilever test load 500 daN
Insulator material Brown porcelain
Arcing distance AD 2800 mm
Creepage distance 11337 mm
USCD (IEC 60815) 54,2 mm/kV

Flange
Flange Round 12xø22 BCD 400 mm

Lower terminal (oil side)


Cylindrical flat spot Aluminium ø45x90 Thickness 25 2xø13 spacing 45 (mm)

Shield
Bayonet shield H280 ø270/225 (mm)
Type of coating : Epoxy

Other
Standard sparkgaps
NEUTRAL BUSHING
TECHNICAL DATASHEET 41431092 V1

Bushing Type OIL/AIR COT 170-1000 L300

Connection type Cable

General specifications
Altitude 3000 m Mounting angle (from vertical) 30 °
Length under flange L1 440 mm Product information 44497653E
CT length L4 300 mm IEC 60137-2017
Standard
Temperature range -30 +40 °C -

Electrical specifications
Rated lightning impulse withstand voltage (BIL) 170 kV Rated highest voltage for equipment (Um) 36 kV
Rated current (Ir) 1000 A Phase to earth voltage 21 kV
Rated short-circuit current (Ith) 25 kA Power frequency withstand voltage (AC) dry 77 kV
Short-circuit current duration (Ith) 2 s wet 70 kV
Rated frequency 50/60 Hz

Routine tests (Up to 1000m)


Measurement of dielectric dissipation factor and capacitance at ambient temperature 22 kV
Measurement of partial discharge quantity 10Pc 36 kV
Dry lightning impulse voltage withstand test - kV
Dry power-frequency voltage withstand test 50 Hz 60s 77 kV
Test tap 2 kV
Voltage withstand test
Voltage tap - kV
Tightness test 1,5 barg
Top Terminal (air side)
Flat pad Aluminium 100x100 4xø14,5 / 44.5x44.5 Thickness 15 mm

Head
Oil level indicator type Optical

Insulator
Cantilever test load 200 daN
Insulator material Brown porcelain
Arcing distance AD 340 mm
Creepage distance 1116 mm
USCD (IEC 60815) 53,7 mm/kV

Flange
Flange Round 4xø24 BCD 184 mm

Draw lead stud


Standard draw lead stud drilling ø8x35 Lemb 585 (mm)

Other
Standard sparkgaps English rating plate
Section 7. Spare Parts List

NO Item Q’ty Specification Maker

- COT 1425-1000 TRENCH/


1 HV BUSHING 1 EA
- 420kV, 1425kV BIL, 1000A FRANCE

- COT 1200-1000 TRENCH/


2 XV BUSHING 1 EA
- 245kV, 1200kV BIL, 1000A FRANCE

- COT 170-1000 TRENCH/


3 NEUTRAL BUSHING 1 EA
- 36kV, 170kV BIL, 1000A FRANCE

HYOSUNG/
4 GASKET 1 LOT - Gasket Sets
KOREA
HYOSUNG/
5 RADIATOR 1 EA - Radiator
KOREA
TAIJIN /
6 FAN MOTOR 1 EA - 3PH 50HZ 380V
KOREA

PRESSURE RELIEF - XPRD Type QUALITROL /


7 1 EA
- Operating pressure: 12 PSI USA
DEVICE FOR MAIN
PRESSURE RELIEF - XPRD Type QUALITROL /
8 1 EA
- Operating pressure: 20 PSI USA
DEVICE FOR OLTC
COPLETE SETS OF
1EA - EACH CONTACTS HYOSUNG/
9 CONTACTS AND COILS OF
KOREA
CONTACTOR AND RELAY
EMB/
10 BUCHHOLZ RELAY 1 EA - Double float type
GERMANY

MOTOR FOR OLTC 1 EA - MOTOR 3AC for ED 100S MR/


11
GERMANY
- K1 MOTOR CONTACTOR
- K2 MOTOR CONTACTOR
SET OF CONTACT Each - K20 AUXILIARY CONTACTOR MR/
12 FOR OLTC 1 EA - K37H AUXILIARY CONTACTOR GERMANY
FOR AUTOMATIC PASSAGE
OF POSITIONS
TAIJIN /
13 OIL LEVEL GAUGE 1 EA - Magnetic Type
KOREA

14 THERMOSTAT FOR LCP 1 EA - RTL-90 RUN/KOREA

WINDING TEMPERATURE - Compact type MESSKO /


15 1 EA
INDICATOR - Measuring range: 0~160°C GERMANY
OIL TEMPERATURE - Compact type MESSKO /
16 1 EA
INDICATOR - Measuring range: 0~160°C GERMANY
Section 8. Attachment. Insulation oil
Date : Mar 10th 2023 Hankook Shell Oil Company
To : Hyosung Heavy Industry Tel (02))3149-5459
Fax (02)364-3974
From : HSOC Direct sales team
Internet http://www.shell.co.kr

Letter of Diala B Discontinuity

Dear Madam / Sir

Diala B, a mineral oil-based Transformer oil, has been removed from the global
portfolio several years ago. Data which is over three years will be discarded according to
our policy, so we cannot find the Letter with the exact year, but we confirm that it is no
longer produced.

Best Regards,

Hankook Shell Oil Company


Direct sales team leader
Shell Diala Oil B
Electrical insulating oil
Shell Diala B is a non-inhibited insulating oil manufactured from naphthenic
feedstocks. It offers good dielectric properties, good oxidation stability and provides
efficient heat transfer. It has excellent low temperature properties achieved without
the use of pour point depressants.

Applications Specification and Approvals


• Industrial transformers Shell Diala B meets the following specifications:
Electrical insulating oil for transformers and IEC 296 (1982) Class I
switch-gears.
Grid and Industrial transformers up to maximum IEC 60296 (2003)
load. Table 2 Transformer Oil(Uninhibited)

• Electrical equipment Note: If compliance with the newly emerging


Components like rectifiers, circuit breakers, industry standards for copper corrosion is
switch-gears. required, this product will require addition of a
copper passivator such as
Advice on applications not covered in this leaflet may Diala Concentrate P.
be obtained from your Shell Representative.
Storage precautions
The critical electrical properties of Shell Diala B
Performance Features and Advantages are easily compromised by trace contamination
• Good oxidation stability with foreign material. Typically encountered
Diala B is offers inherent natural resistance to oil contaminants include moisture, particles, fibers
degradation. and surfactants. Therefore, it is imperative that
electrical insulating oils be kept clean and dry.
• Good dielectric strength It is strongly recommended that storage
It exceeds the requirements from all major containers be dedicated for electrical service and
specifications. include air-tight seals. It is further recommended
that electrical insulating oils be stored indoors in
• Very good low temperature properties climate-controlled environments.
The naphthenic nature of the feedstock of Diala B
provides a good low temperature performance
without adding any additives.
Health and Safety
Guidance on Health and Safety are available on
• Good heat transfer characteristics the appropriate Material Safety Data Sheet which
The good low temperature properties of the oil can be obtained from your Shell representative.
ensures proper heat transfer inside the
transformer even from lowest starting Shell Diala B is free of polychlorinated biphenyls
temperatures. (PCB).

Protect the environment


Take used oil to an authorized collection point. Do
not discharge into drains, soil or water.

DLL/3A 1 Aug 2006


Typical Characteristics
Specification requirements Diala B Diala B dried

Property Units Method IEC 296 IEC 60296


Class 1

Appearance IEC 296 Clear, free of solids Complies


3
Density at 20ºC Kg/m ISO 3675 <895 <895 881
2
Kinematic viscosity at mm /s ISO 3104 16.5 max 12 max 11.6
40ºC
2
Kinematic viscosity at mm /s 800 max - 340
-15ºC
2
Kinematic viscosity at mm /s ISO 3104 1800 max 1790
-30ºC

Flashpoint P.M. ºC ISO 2719 / 140 min 135 min 146


ASTM D93

Pourpoint ºC ISO 3016 -30 max -40 max -57

Neutralisation value mg KOH/g IEC 296 / IEC < 0.03 0.01 max < 0.03
62021

Corrosive Sulphur DIN 51353 Non- Non- Non-corrosive


corrosive corrosive

Breakdown voltage kV IEC 156 / IEC Min 50 Min 70 > 30 >60 ex works
(after treatment) 60156 After
After treatment (>70 upon (>70 upon
treatment treatment) treatment)

Water content ppm IEC 60814 <40 10 – 15


drums/IBC
(ex works)
<30 bulk

Dielectric dissipation DIN 57370 / 0.005 max 0.005 max 0.001


factor at 90ºC (after IEC 247
treatment)

Oxidation Stability IEC 1125 A


(164h/100ºC)

Neutralisation value mgKOH/g 0.40 max - 0.2

Sludge content %m 0.1 max - 0.02

Oxidation Stability IEC 1125 C /


(164h/120ºC) IEC 61125 C

Total acidity mg KOH/g 1.2 max 1.2 max 0.9

Sludge %m 0.8 max 0.8 max 0.3

Tan delta 90ºC - 0.5 max 0.07

These characteristics are typical of current production. Whilst future production will conform
to Shell's specification, variations in these characteristics may occur.

DLL/3A 2 Aug 2006


10th March, 2023

TOWHOM SO EVER IT CONCERN

DECLARATION

We hereby confirm that our product POWEROIL TO 1020 60 U is nearest to Shell Diala
B as both these grades are complying to the same standard IEC 60296 and both are
Uninhibited Naphthenic oils.

Unused oil conforming to IEC 60296 and containing the same or no additives are
considered to be compatible with each other and can be mixed in any proportion. Field
experience indicates that problems are not normally encountered when unused oil is
added in small percentage, e.g. less than 5 percent to used oils classified as ‘good’
though larger additions to heavily aged oil may cause sludge to precipitate.
A compatibility test may be needed to determine the feasibility of mixing unused oils of
different origin, with oil in service.

The following functional tests are recommended for each individual oil and for the mixture:
a) Foaming
b) Oxidation stability according to IEC 61125:2018 including Acidity, sludge and DDF
after ageing.
c) Corrosive sulphur as per DIN 51353 and/or potential corrosive Sulphur as per
IEC 62535

For APAR Industries Limited

(UMASHANKAR B.)
Asst.General Manager -Technical

APAR Industries Limited

Corporate Office: APAR House, Corporate Park, V N Purav Marg, Chembur, Mumbai 400 071, India
+91 22 2526 3400 / 6780 0400 corporate@apar.com www.apar.com

Regd Office: 301 / 306, Panorama Complex, RC Dutt Road, Vadodara 390 007, India
+91 265 2323 175 / 2323 176 corporate@apar.com www.apar.com CIN: L91110GJ1989PLC012802
Transformer Oils
POWEROIL TO 1020 60 U
POWEROIL TO 1020 60 U is a Type B, TVBU Uninhibited Transformer Oil meeting IEC 60296 : 2020 Edition 5.0
Standard Table – 4 General Specifications. It also meets the ASTM D 1275 Test requirement for Corrosive Sulphur.

Sr No Characteristics Unit Test Method Guaranteed Data

Min Max
1 Appearance Visual inspection of oil Clear free from sediment and
sample in transmitted light suspended matter
under a thickness of 10 cm at
ambient temperature
2 Color ISO 2049 1.5
3 Density at 20 o C g /ml ISO 3675 or IEC 12185 0.895
4 Kinematic Viscosity at 40 o C mm 2 / sec ISO 3104 or ASTM D 7042 12
at - 30 o C 1800
5 Flash Point, PMCC o
C ISO 2719 135
6 Pour Point o
C ISO 3016 - 40
7 Inter Facial Tension at 25 C o
mN / m ASTM D 971 40
8 Acidity mg KOH/ g IEC 62021-1or IEC 62021-2 0.01
9 Water Content, Bulk/ Drum, IBC mg / kg IEC 60814 30 / 40
10 Breakdown Voltage IEC 60156
As Delivered / After Treatment kV 30 / 70
11 Dielectric Dissipation Factor IEC 60247 or IEC 61620 0.005
(Tan δ )at 90 o C & 40 to 60 Hz
12 Corrosive Sulphur
Silver Strip, 100 o C, 18 Hrs. DIN 51353 Not Corrosive
Copper Strip , 150 o C, 48 Hrs. ASTM D 1275 Not Corrosive
13 Potentially Corrosive Sulphur IEC 62535 Not Corrosive
14 DBDS mg / kg IEC 62697-1 Not Detectable (< 5 mg/kg )
15 Inhibitors according to IEC 60666 % IEC 60666 ( U ) Uninhibited Oil
Not Detectable (< 0.01 % )
16 Metal Passivator additives according mg / kg IEC 60666 Not Detectable (< 5 mg/kg )
to IEC 60666
17 Other Additives Does not contain any additives
18 Oxidation Stability at 120 C, 164 Hrs.
o
IEC 61125 Method C
Total Acidity mg KOH /g 4.8.4 of IEC 61125:2018 1.2
Sludge % 4.8.1 of IEC 61125:2018 0.8
DDF at 90 o C 4.8.5 of IEC 61125:2018 0.500
19 PCA Content % IP 346 3
20 PCB Content mg / kg IEC 61619 Not Detectable ( < 2mg /kg)
21 2 – Furfural and related compounds mg / kg IEC 61198 Not Detectable (< 0.05 mg/kg
content ) for each individual compound

Disclaimer: APAR makes no warrantees, representation or conditions of any kind expressed or implied for Product Data Sheet
use with respect to these products. Final determination of suitability of the products for the application Version # 7 1st October, 2020
contemplated by the user is solely their responsibility.
Comparison table for insulation oil (DIALA B and 1020-60U)

Specification requirements Diala B Diala B dried POWER OIL TO 1020-60U


Property Units Method IEC296 Class 1 IEC 60296 (SHELL) (SHELL) (APAR/INDIA)

Clear free from sediment and


Appearance IEC296 Clear, free of solids Complies
suspended matter
3
Density at 20℃ Kg/m ISO 3675 <895 <895 881 <895
2
Kinematic viscosity at 40℃ mm /s ISO 3104 16.5 max 12 max 11.6 <12

Kinematic viscosity at -15℃ mm2/s 800 max 340

Kinematic viscosity at -30℃ mm2/s ISO 3104 1800 max 1790 <1800

ISO 2719 /
Flash point P.M. ℃ 140 min 135 min 146 >135
ASTM D93

Pourpoint ℃ ISO 3016 -30 max -40 max - 57 <-40

IEC296 /
Neutralisation value mg KOH/g <0.03 0.01 max <0.03 <0.01
IEC 62021

Corrosive Sulphur DIN 51353 Non-Corrosive Non-Corrosive Non-Corrosive Non Corrosive


>30 >60 ex works
Breakdown voltage IEC 156 / Min 50 Min 70 >30
kV (>70 upon (>70 upon
(after treatment) IEC60156 (after treatment) (after treatment) (>70 after treatment)
treatment) treatment)
<40 <40
Water content drums/IBC drum
ppm IEC 60814 10-15
(ex works) <30 <30
bulk bulk
Dielectric dissipation factor
DIN 57370 /
at 90℃ (after treatment) 0.005 max 0.005 max 0.001 <0.005
IEC 247

Oxidation Stability IEC 1125A


(164h / 100℃)
-
Neutralisation value mgKOH/g 0.40 max - 0.2
Sludge content %m 0.1 max - 0.02
Oxidation Stability
(164h / 120℃)
IEC 1125 C/
Total acidity mg KOH/g 1.2 max 1.2 max 0.9 <1.2
IEC 61125C
Sludge %m 0.8 max 0.8 max 0.3 <0.8
Tan delta 90℃ 0.5 max 0.07

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