Professional Documents
Culture Documents
SA 25.1 – SA 48.1
SAR 25.1 – SAR 30.1
with actuator controls
AC 01.2 Intrusive
Control
Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
→ HART
Reference documents:
●
Manual (Operation and setting ) of actuator controls AC 01.2 HART
●
Manual (Fieldbus device integration) of actuator controls AC 01.2 HART
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
2
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Table of contents
3
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Table of contents AC 01.2 Intrusive HART
4
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Table of contents
5
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Safety instructions AC 01.2 Intrusive HART
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
6
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Safety instructions
● Escalators
● Continuous duty
● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive
2014/34/EU.
To comply with all requirements of the ATEX directive, observe the following points:
● Actuators are marked with the explosion protection designation II3D... for use
in ZONE 22.
● Maximum surface temperature of actuators
- T150 °C for ambient temperatures up to +60 °C or
- T190 °C for ambient temperatures up to +80 °C.
Increased dust deposit on the equipment was not considered for the determin-
ation of the maximum surface temperature.
● The following conditions must be fulfilled to respect the maximum permissible
surface temperatures at the actuator:
- Respecting types of duty and technical manufacturer data
- Correct connection of thermal motor protection (thermoswitches or PTC
thermistor)
Table 1:
Ambient temperature Tripping temperature Maximum
Thermal motor protection surface temperature
up to +60 °C 140 °C T150 °C
up to +80 °C 155 °C T190 °C
7
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Safety instructions AC 01.2 Intrusive HART
Information The term Information preceding the text indicates important notes and information.
8
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Identification
2. Identification
2.1. Short description
AUMA multi-turn actuators SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1 are driven by
an electric motor and are capable of withstanding thrust in combination with output
drive type A. For manual operation, a handwheel is provided. Switching off in end
positions may be either by limit or torque seating. Actuator controls are required to
operate or process the actuator signals.
Actuator controls AC 01.2 actuator controls are used to operate AUMA actuators and are supplied
ready for use. The actuator controls may be mounted directly to the actuator or
separately on a wall bracket. For high nominal motor currents of the actuator, the
switchgear of the actuator controls require a control box.
Figure 2: Mounting variants actuator controls and control box
9
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Identification AC 01.2 Intrusive HART
10
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Identification
11
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Identification AC 01.2 Intrusive HART
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support > myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.
AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
Control Table 3:
Control examples (indications on actuator controls name plate)
Input signal Description
HART Control via HART interface
HART/24 V DC Control via HART interface and control voltage for OPEN-CLOSE control via
digital inputs (OPEN, STOP, CLOSE)
12
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Identification
Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 8: Link to AUMA Assistant App:
13
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Transport, storage and packaging AC 01.2 Intrusive HART
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.
Table 4:
Weight for AC 01.2 actuator controls
with electrical connection type: Weight approx. [kg]
AUMA plug/socket connector with screw-type connection 7
Table 5:
Weights for multi-turn actuators SA 25.1 – SA 48.1 / SAR 25.1 – SAR 30.1
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 25.1/ AD... 90-... 150
SAR 25.1 AD... 132-... 160
SA 30.1/ AD... 112-... 190
SAR 30.1 AD... 160-... 260
14
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Transport, storage and packaging
Weights for multi-turn actuators SA 25.1 – SA 48.1 / SAR 25.1 – SAR 30.1
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 35.1 AD... 132-... 410
AD... 160-... 425
SA 40.1 AD... 160-... 510
SA 48.1 AD... 180-... 750
Table 6:
Weights for output drive type A 25.2 – A 40.2
Type designation Flange size [kg]
A 25.2 F 25.2 42
A 30.2 F 30.2 69
A 35.2 F 35.2 126
A 40.2 F 40.2 202
Table 7:
Weights for output drive type AF 25.2 – AF 40.2
Type designation Flange size [kg]
AF 25.2 F 25.2 61
AF 30.2 F 30.2 103
AF 35.2 F 35.2 180
AF 40.2 F 40.2 320
3.2. Storage
Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
15
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Transport, storage and packaging AC 01.2 Intrusive HART
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
16
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Assembly
4. Assembly
The product described in this document can be operated in any mounting position.
Restriction: When using oil instead of grease within the actuator gear housing, the
hollow shaft mounting position must be perpendicular, with the flange pointing
downward. The type of lubricant used is indicated on the actuator name plate (short
designation F...= grease; O...= oil).
1. Manually lift the red change-over lever while slightly turning the shaft back and
forth until manual operation engages.
➥ Manual operation is properly engaged if the change-over lever can be shifted
by approx. 85°.
Figure 10:
2. Push handwheel over the red change-over lever then onto the shaft.
Figure 11:
3. Release change-over lever (should snap back into initial position by spring ac-
tion, if necessary, push it back manually).
17
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Assembly AC 01.2 Intrusive HART
Design Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is
transmitted to valve stem [3] via stem nut [2].
Figure 13: Design of output drive type A
18
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Assembly
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 14: Output drive type A
19
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Assembly AC 01.2 Intrusive HART
4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 8:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class
8.8 A2-80
M16 214 200
M20 431 392
M30 1,489 1,422
M36 2,594 2,481
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
20
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Assembly
Design For output drive types B/B1/B2, the connection to the valve or the gearbox is made
by directly placing the multi-turn actuator hollow shaft onto the input shaft of the valve
or gearbox.
For output drive types B3/B4/E, the connection is made via output drive sleeve which
is inserted into the bore of the hollow shaft of the multi-turn actuator and fixed by a
retaining ring.
When exchanging the output drive sleeve, later retrofitting to a different output drive
type is possible
Figure 16: Output drive type B
21
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Assembly AC 01.2 Intrusive HART
2. Check if output drive of multi-turn actuator [1] matches the output drive of
valve/gearbox or valve/gearbox valve shaft [2/3].
3. Apply a small quantity of grease to the valve or gearbox shaft [3].
4. Fit multi-turn actuator [1].
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 9:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class
8.8 A2-80
M16 214 200
M20 431 392
M30 1,489 1,422
M36 2,594 2,481
1. Seal all threads with hemp, Teflon tape, or thread sealing material.
22
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Assembly
2. Screw stem protection tube [2] into thread and tighten it firmly.
Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.
Figure 19: Protection tube made of segments with threaded sleeves (SA
25.1/30.1: >900 mm)
The mounting position of the local controls is implemented according to the order.
If, after mounting the actuator to the valve or the gearbox on site, the local controls
are in an unfavourable position, the mounting position can be changed at a later
date. Four mounting positions shifted by respectively 90° are possible (by maximum
180° into one direction).
23
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Assembly AC 01.2 Intrusive HART
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
24
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
5. Electrical connection
5.1. Basic information
Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly
(supply networks) earthed star point for mains voltage up to maximum 690 V AC. Use in IT networks
for nominal voltages up to maximum 600 V AC are permissible. For IT network, a
suitable, approved insulation monitor measuring the pulse code is required.
Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.
Figure 21: Motor name plate (example)
Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.
The current values for sizing the protection can be derived from the current
consumption of the motor (refer to motor name plate) plus the current consumption
of actuator controls.
We recommend adapting the switchgear sizing to the max. current (Imax) and selecting
and setting the overcurrent protection device in compliance with the indications in
the electrical data sheet.
Table 10:
Current consumption of actuator controls
Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % ±30 %
100 to 120 V AC 750 mA 1,000 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA
25
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Table 11:
Maximum permissible protection
Switchgear Rated power max. protection
(switchgear with power class)1)
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 15 kW 63 A (gL/gG)
Reversing contactor A4 (in control box) up to 30 kW 125A (gL/gG)
Reversing contactor A5 (in control box) up to 55 kW 200A (gL/gG)
Reversing contactor A6 (in control box) up to 75 kW 315A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s
1) The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate
Consider the motor starting current (IA) (refer to electrical data sheet) when selecting
the circuit breaker. We recommend tripping characteristics D or K for circuit breakers
in accordance with IEC 60947-2. For controls with thyristors, we recommend safety
fuses instead of circuit breakers.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B.
For actuator controls equipped with a heating system and external electronics power
supply, the fuses for the heating system have to be provided by the customer (refer
to wiring diagram F4 ext.)
Table 12:
Fuse for heating system
Designation in wiring diagram = F4 ext.
External power supply 115 V AC 230 V AC
Fuse 2AT 1AT
If actuator controls are mounted separately from actuator (actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.
Potential of customer All input signals (control inputs) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards for the place of installation.
Connecting cables ● We recommend using connecting cables and connecting terminals according
to rated current (IN) (refer to motor name plate or electrical data sheet).
● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.
Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
26
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
[1] Cover
[2] Socket carrier with screw-type terminals
[3] Terminal compartment (in cover)
[3A] Cable entries for mains connection (pins for motor and pins for controls)
[3B] Cable entries for HART cables
Short description Plug-in electrical connection with screw-type terminals for pins for motor and pins
for controls. Pins for controls also available as crimp-type connection as an option.
S version (standard) with three cable entries. SH version (enlarged) with additional
cable entries. For cable connection, remove the AUMA plug/socket connector and
the socket carrier from cover.
27
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Information For S/SH version, connection of HART cables is made at the socket carrier. For SD
version, connection of HART cables is separate of mains connection (refer to <HART
terminal compartment: open>).
28
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws [2] and remove cover [1] or connection housing [1B].
2. Loosen screws [4] and remove socket carrier [5] from cover [1A] or connection
housing [1B].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 24: Example: Name plate for enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5.2.1.2. Cable connection
Table 14:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)
29
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
30
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
1. Insert the socket carrier [5] into the cover [1A] or connection housing [1B] and
fasten with screws [4].
2. Clean sealing faces of cover [1A] or connection housing [1B] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1A] or connection housing [1B] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.
31
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
5.2.1.4. HART terminal compartment: open (version with HART connection board)
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
32
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
Table 15:
Variant Device category AUMA art. no. on label 1)
D40.03 Actuator Z117.962/01
D40.04 Current Output Z117.962/02
Table 16:
X1, screw-type terminal, 3-pole: analogue connection with HART signal (“Actuator”)
Pin Signal Signal type Function
1 AIN+_H Current with HART Positive (analogue) input (target value) with HART
signal
2 Shield (drain) Shield (EMC protec- Wire or shield of infeed cable
tion)
3 AIN-_H Current with HART Negative (analogue) input (target value) with HART
signal
Table 17:
J: Jumper for shield
Item Position Function
1 Jumper from CAP to SHIELD Shield via capacitor (2.2 nF/200 V) to PE
2 Jumper from horizontal level Shield directly to PE (default)
to SHIELD
3 Jumper from OFF to SHIELD Shield not to PE (not recommended)
33
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Table 18:
XM 3-pole: Monitoring HART signal “Actuator”
Pin Signal name Signal type Explanation/function
1 AIN+_H Current with HART Positive (analogue) input (target value) with HART
signal following overvoltage protection
2 Shield (drain) Not used on internal sub-assembly
3 AIN-_H Current with HART Negative (analogue) input (target value) with HART
signal following overvoltage protection
Table 19:
X2, screw-type terminal, 3-pole: analogue connection with HART signal (“Current output”)
Pin Signal name Signal type Function
1 AOUT+_H Current with HART Positive (analogue) output (target value) with HART
signal
2 Shield (drain) Shield (EMC protec- Wire or shield of infeed cable
tion)
3 AOUT-_H Current with HART Negative (analogue) output (target value) with HART
signal
Table 20:
J: Jumper for shield
Item Position Function
1 Jumper from CAP to SHIELD Shield via capacitor (2.2 nF/200 V) to PE
2 Jumper from horizontal level Shield directly to PE (default)
to SHIELD
3 Jumper from OFF to SHIELD Shield not to PE (not recommended)
Table 21:
XM 3-pole: Monitoring“Current Output” HART signal
Pin Signal name Signal type Explanation/function
1 AIN+_H Current with HART Positive (analogue) input (target value) with HART
signal
Following overvoltage protection
2 Shield (drain) Not used for “monitoring”
3 AIN-_H Current with HART Negative (analogue) input (target value) with HART
signal
Following overvoltage protection
34
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
5.2.1.6. HART terminal compartment: close (version with HART connection board)
35
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Information Motor connection is performed within motor connection compartment [1] for motors
with nominal currents exceeding 25 A. Motor connection can also be made via the
pins for motors at the electrical connection [3] in case of lower nominal currents.
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Cable gland
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
36
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
Table 22:
Terminal cross sections and terminal tightening torques
Type Speed Terminal cross sections Tightening torques
2
SA 25.1 4 – 22 0.5 – 16 mm 2.0 Nm
SAR 25.1 32 – 90 2.5 – 35 mm
2
3.5 Nm
2
SA 30.1 4 – 22 4 – 16 mm 1.2 – 2.4 Nm
SAR 30.1 32 – 45 10 – 35 mm
2
4.0 – 5.0 Nm
2
63 – 90 16 – 70 mm 6.0 – 12 Nm
2
SA 35.1 4 – 5.6 4 – 16 mm 1.2 – 2.4 Nm
2
8 – 22 10 – 35 mm 4.0 – 5.0 Nm
2
32 – 45 16 – 70 mm 6.0 – 12 Nm
2
SA 40.1 4 – 11 10 – 35 mm 4.0 – 5.0 Nm
2
16 – 32 16 – 70 mm 6.0 – 12 Nm
2
SA 48.1 4 10 – 35 mm 4.0 – 5.0 Nm
2
5.6 – 16 16 – 70 mm 6.0 – 12 Nm
1. Remove cable sheathing and insert the wires into the cable glands.
2. Fasten cable gland with the specified torque to ensure required enclosure pro-
tection.
3. Strip wires.
4. For flexible cables: Use end sleeves according to DIN 46228.
5. Connect cables according to order-related wiring diagram.
37
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Cable gland
38
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
4. Seal unused cable entries [6] with suitable blanking plugs [7].
39
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Table 23:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)
40
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.
41
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
42
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
Figure 41: Example of cable installation for actuator controls with control box
43
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Figure 42: Example of cable installation for actuator controls on wall bracket and
with control box for wall mounting
44
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Electrical connection
45
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Electrical connection AC 01.2 Intrusive HART
Table 24:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 6 mm² to 16 mm² 3 – 4 Nm
Fine stranded 4 mm² to 10 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.
46
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Operation
6. Operation
Information When using brake motors, note that the motor is disengaged during manual operation.
For this reason, the brake motor cannot sustain any load during manual operation.
The load must be sustained via the handwheel.
1. Pivot change-over lever manually to approx. 85° while slightly turning the
handwheel back and forth until manual operation engages.
Figure 46:
2. Release change-over lever (should snap back into initial position by spring ac-
tion, if necessary, push it back manually).
Figure 47:
47
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Operation AC 01.2 Intrusive HART
48
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Operation
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1].
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3].
Information OPEN and CLOSE operation commands can be given either in push-to-run or in
self-retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand. For further information, please refer to Manual (Operation and setting).
6.2.2. Actuator operation from remote
➥ Actuator control from Remote can be made either via the analogue setpoint
indication (4 – 20 mA) or via digital HART commands.
6.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
49
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Operation AC 01.2 Intrusive HART
Figure 50:
50
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Operation
Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 54: Direct display (example)
Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.
51
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Operation AC 01.2 Intrusive HART
Table 26:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator
1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
52
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Operation
- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
6.5. Language in the display
The AUMATIC actuator controls display is multilingual.
6.5.1. Language change
Display... M0009
Language M0049
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
53
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Operation AC 01.2 Intrusive HART
54
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Indications
7. Indications
7.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 56: LED test
Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: Language selection menu? 'Reset'
2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: Language menu loading, please wait.
Figure 57: Self-test
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 59: Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
7.2. Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
55
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Indications AC 01.2 Intrusive HART
Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 63: End position CLOSED/OPEN reached
56
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Indications
Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
● S0002 on the display indicates the torque applied at the actuator output.
● The bar graph display appears after approx. 3 seconds.
Figure 64: Torque
Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 65: Units of torque
Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.6 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 66: Display for OPEN - CLOSE control
57
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Indications AC 01.2 Intrusive HART
Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.
Figure 67: Indication for setpoint control (positioner)
E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 68: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
58
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Indications
These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 72: Out of specification
59
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Indications AC 01.2 Intrusive HART
60
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Indications
61
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Indications AC 01.2 Intrusive HART
62
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Signals (output signals)
HART offers different feedback signals. Configuration is possible for both data
structure and data contents.
For details regarding feedback signals via HART interface, please refer to the Manual
(Device integration) HART.
8.2. Status signals via output contacts (digital outputs)
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
8.2.1. Assignment of outputs
The output signals Coding DOUT 1 – Coding DOUT 6 can be set either to high active
or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2–Coding DOUT 6 = High active
8.3. Analogue signals (analogue outputs)
Requirements Analogue signals are only available if the following conditions are met:
● Actuator controls are equipped with additional control inputs.
● The actuator is equipped with a position transmitter (potentiometer, RWG or
EWG).
63
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Signals (output signals) AC 01.2 Intrusive HART
For further information on this topic, please refer to Manual (Operation and setting).
64
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (basic settings)
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
65
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (basic settings) AC 01.2 Intrusive HART
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Set HART address 3. Select parameter either:
→ (by clicking through the menu)
→ or press and enter ID M0098 (direct selection)
➥ Display indicates: Address
4. Press Ok.
➥ Display shows the set address.
5. The bottom row of the display indicates:
→ Edit→ continue with step 6
→ Up ▲ Down ▼ → continue with step 10
6. Press Edit.
➥ Display indicates: Observer (1)
7. Select access level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not yet saved)
Information: Required access level: Specialist (4) or higher
66
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (basic settings)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display shows the set address.
10. Enter new address via Up ▲ Down ▼.
Information: The address range is displayed in round brackets on the screen.
11. Confirm selection via Save.
➥ The HART address setting is complete.
1. Loosen screws [2] and remove cover [1] from the switch compartment.
67
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (basic settings) AC 01.2 Intrusive HART
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
68
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (basic settings)
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
69
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (basic settings) AC 01.2 Intrusive HART
Information After 177 turns (control unit for 2 – 500 turns/stroke) or 1,769 turns (control unit for
2 – 5,000 turns/stroke), the intermediate switches release the contact.
9.6.1. Running direction CLOSE (black section): set
70
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (basic settings)
71
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (basic settings) AC 01.2 Intrusive HART
→ Operate actuator electrically (via the push buttons OPEN and CLOSE of the
local controls) once to end position OPEN and once to end position CLOSED.
72
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (optional equipment settings)
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
Figure 83: View on control unit when switch compartment is open
Table 29:
Short overview on push button functions
Push but- Function
tons
[S1] + [S2] → press simultaneously for 5 s: Activate setting mode
[S1] → press in setting mode for 3 s: Set 4 mA
→ press in setting mode for 6 s: Set 0 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Reduce current value by 0.02 mA
[S2] → press in setting mode for 3 s: Set 20 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Increase current value by 0.02 mA
73
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (optional equipment settings) AC 01.2 Intrusive HART
For measuring range setting, voltage must be applied at the position transmitter.
For output current verification, connect a test device for 0 – 20 mA to measurement
points (+/–) (for 2-wire systems, connecting a test device is imperatively required).
Information ● Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can
be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
● For 2-wire systems, switch off <LED end position signalling> prior to setting the
measuring range.
● Setting mode activation clears the settings in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
● In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
Activate setting mode 1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
➥ By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
➥ For any other LED flash sequence (single/triple flashing): Refer to <Faults
during commissioning>.
Set measuring range 2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
→ for 4 mA: Hold down push button [S1] for approx. 3 seconds,
until LED is blinking slowly .
→ for 0 mA: Hold down push button [S1] for approx. 6 seconds,
until LED is blinking fast .
→ for 20 mA: Hold down push button [S2] for approx. 3 seconds,
until LED is illuminated .
Information: For 2-wire systems read current values at test device.
4. Operate valve into opposite end position.
➥ The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5. Perform setting in the second end position following the same steps.
6. Approach both end positions again to check the setting.
→ If the measuring range cannot be set:
Refer to <Faults during commissioning>.
→ If the current values (0/4/20 mA) are incorrect:
Refer to <Current values: adjust>.
→ If the current value fluctuates (e.g. Between 4.0 – 4.2 mA):
Switch off LED end position signalling.
Refer to <LED end position signalling: switch on/off>.
10.1.2. Current values : adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Common values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
74
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (optional equipment settings)
Information If the current value fluctuates (e.g. between 4.0 – 4.2mA), the <LED end position
signalling> must be switched off for current adjustment.
→ Operate valve in desired end position (OPEN/CLOSED).
→ Reduce current value: Press push button [S1]
(the current is reduced by 0.02 mA every time the push button is
pressed)
→ Increase current value: Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
10.1.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end position signalling is switched
on.
Switching on and off 1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
➥ End position signalling is switched on or off.
Table 30:
LED behaviour when end position signalling is switched on
Set output current LED behaviour in end position
4 mA
LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
10.2. Potentiometer
The potentiometer is used as travel sensor and records the valve position.
Setting elements The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open>.
Setting is made via potentiometer [1].
Figure 84: View on control unit
[1] Potentiometer
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1. Move valve to end position CLOSED.
75
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (optional equipment settings) AC 01.2 Intrusive HART
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 85: View on control unit when switch compartment is open
For measuring range setting, voltage must be applied at the position transmitter.
76
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Commissioning (optional equipment settings)
✔ If options (e.g. potentiometer, position transmitter) are available: Only close switch
compartment once all optional equipment has been successfully set.
77
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Commissioning (optional equipment settings) AC 01.2 Intrusive HART
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
Figure 86:
78
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Corrective action
Table 32:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
be set. of the actuator.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Measuring range 0/4 – 20 mA or Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
maximum value 20 mA at position of the actuator.
transmitter cannot be set or supplies
an incorrect value.
The measuring range 0/4 – 20 mA at The LED on the EWG either flashes in setting mode Call service.
EWG position transmitter cannot be a) single flash or b) triple flash:
set.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
2. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
11.2. Fault indications and warning indications
Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.
79
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Corrective action AC 01.2 Intrusive HART
Table 33:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual
played. (Operation and setting).
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
S0006 Collective signal 04: For indicated value > 0: Press push button De-
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button De-
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.
S0009 Collective signal 08: For indicated value > 0: Press push button De-
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button Details
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button Details
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid
Table 34:
Warnings and Out of specification
Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. Manual (Operation and setting).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
80
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Corrective action
Table 35:
Faults and Failure
Indication on display Description/cause Remedy
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
● Execute reset command via fieldbus.
81
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Corrective action AC 01.2 Intrusive HART
82
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Corrective action
Table 36:
Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
For a description of the individual signals, refer to
Manual (Operation and setting).
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration
data transmission by the master.
Local STOP A local STOP is active. Release push button STOP.
Push button STOP of local controls is operated.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
SIL function active1) SIL function is active
11.3. Fuses
11.3.1. Fuses within the actuator controls
F3 Internal 24 V DC supply
83
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Corrective action AC 01.2 Intrusive HART
Table 38:
Secondary fuses F3 (internal 24 V DC supply)
G fuse according to IEC 60127-2/III F3 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
Voltage output (power supply unit) = 115 V 2.0 A T; 250 V K006.106
F4 Table 39:
Secondary fuse F4 (internal AC supply)1)
G-fuse according to IEC 60127-2/III F4 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.25 A T; 250 V K001.184
Voltage output (power supply unit) = 115 V — —
1) Fuse for: Switch compartment heater, reversing contactor control, PTC tripping device (at 24 V AC
only), at 115 V AC also control inputs OPEN, STOP, CLOSE
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
2. Pull fuse holder out of pin carrier, open fuse cover and replace old fuses by
new ones.
84
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Corrective action
1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
Figure 88:
Check fuses. 2. The power supply unit has measurement points (solder pins) allowing to perform
a resistance (continuity) measurement:
Table 40:
Checking Measuring points
F3 MTP5 – MTP6
F4 MTP7 – MTP8
3. To replace defective fuses: Carefully loosen power supply unit [3] and pull out.
(The fuses are on the equipped part of the power supply board.)
85
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Servicing and maintenance AC 01.2 Intrusive HART
AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)
After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
86
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Servicing and maintenance
12.2. Maintenance
87
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Technical data AC 01.2 Intrusive HART
88
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Technical data
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2,000 m above sea level on request
Ambient temperature Refer to actuator name plate
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP67 with AUMA 3-phase AC motor
EN 60529 For special motors, differing enclosure protection is possible
Option: ● IP68 with AUMA 3-phase AC motor
● DS terminal compartment additionally sealed against interior of actuator (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: Max. 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 2 g, from 10 to 200 Hz (for actuators in AUMA NORM version)
IEC 60068-2-6 1 g, von 10 bis 200 Hz (for actuators with AM or AC integral controls)
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Indiations apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket
connector. They are not valid in combination with gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
89
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Technical data AC 01.2 Intrusive HART
Service conditions
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information
can be provided on request.
Further information
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
90
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Technical data
Control voltage/current consumption Standard: 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Options: 48 V DC, current consumption: approx. 7 mA per input
60 V DC, current consumption: approx. 9 mA per input
100 – 125 V DC, current consumption : approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input
All input signals must be supplied with the same potential.
Status signals Via HART interface
91
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Technical data AC 01.2 Intrusive HART
Bluetooth Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the
Communication interface SPP Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
92
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Technical data
Options: ● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
● Multiport valve: Up to 16 positions, signals (pulse or edge), accuracy < 0.2 %
● Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
● Static and dynamic torque recording for both rotation directions with torque measure-
ment flange as additional accessory
Safety functions Standard: ● EMERGENCY operation (programmable behaviour)
- Digital input: Low active (option)
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN, run to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation
- Thermal protection can be by-passed during EMERGENCY operation (only in
combination with thermoswitch within actuator, not with PTC thermistor).
93
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Technical data AC 01.2 Intrusive HART
94
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Technical data
95
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Technical data AC 01.2 Intrusive HART
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to name plate of actuator controls
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68
EN 60529
Option: Terminal compartment additionally sealed against interior of actuator controls (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 1 g, from 10 Hz to 200 Hz
IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. (Not valid in combination with gearboxes)
96
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Technical data
Service conditions
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector.
Connecting cable on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibration during
service.
Cable length between actuator and actuator controls is max. 100 m (not suitable for version with poten-
tiometer in the actuator). Instead of the potentiometer, an MWG has to be used. (MWG requires separate
data cable.)
Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 – SA/SAR 16.2
Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
97
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Spare parts AC 01.2 Intrusive HART
98
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
99
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Spare parts AC 01.2 Intrusive HART
100
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
101
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Spare parts AC 01.2 Intrusive HART
102
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
103
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Spare parts AC 01.2 Intrusive HART
104
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
105
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Certificates AC 01.2 Intrusive HART
15. Certificates
Information Certificates are valid as from the indicated date of issue. Subject to changes without
notice. The latest versions are attached to the device upon delivery and also available
for download at http://www.auma.com.
106
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Index
E
Index Earth connection 46
Electrical connection 25
A Electronic position transmitter 73, 76
Accessories (electrical con- 42 EMC 26
nection) Enclosure protection 10, 11, 11, 89, 96
Accessories for assembly 22 End position signalling 75
Actual value - indication on 57 Error - indication on display 55
display EU Declaration of Conformity 106
Actuator controls terminal 11 EWG 73
plan EWG position transmitter 73
Actuator operation at the local 48
controls F
Actuator operation from re- 49 Failure - indication on display 60
mote Fault 79
Actuator terminal plan 11, 12 Fault - indication on display 59
Ambient temperature 10, 11, 89, 96 Features and functions 94
Analogue signals 63 Flange size 12
Applications 6 Frequency range 25
Assembly 17 Function check - indication on 60
Assistant App 13 display
AUMA Assistant App 13 Fuses 83
C H
Cable installation 43 Handwheel 17
Cables 26 HART address 66
Cable set 42, 43 Heating system 26
Certificates 106 Hollow shaft 71
Coating 97 Humidity 89
Colour 97
Commissioning 6 I
Commissioning (indications 55 Identification 9
on display) Indication lights 61
Connecting cable 42, 43 Indications 55
Connecting cables 26 Indications on display 55
Control 11, 12 Indicator disc 77
Control box 43, 43 Indicator mark 62
Control inputs Potential 26 Input current 12
Control voltage 12 Input signal 12
Corrective action 79 Input signals Potential 26
Corrosion protection 15, 89, 97 Inspection certificate 12
Current consumption 25 Installation altitude 96
Current type 25 Insulation class 11
Intermediate frame 45
D Intermediate position indica- 61
Data Matrix code 13 tion via LEDs
Declaration of Incorporation 106 Intermediate positions 69
Device type 12 Inverse operation (0/20 – 4 74
Digital outputs 63 mA)
Direct display via ID 51
Direction of rotation 70, 71
Directives 6
Display (indications) 55
Disposal 87
Double sealed 45
DUO limit switching 69
107
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Index AC 01.2 Intrusive HART
L P
Language in the display 53 Packaging 15
LED end position signalling 75 Parking frame 45
LEDs (indication lights) 61 Password 51
Lifetime 90 Password change 52
Limit switching 68, 72 Password entry 52
Local actuator operation 48 Positioner - indication on dis- 58
Local control 48 play
Local controls 48 Position indicator 62, 77
Local setting 49 Position transmitter 12
Lubrication 87 Position transmitter (EWG) 73
Position transmitter (RWG) 76
M Potentiometer 75
Main menu 50 Power class 11
Mains frequency 11, 11 Power class for switchgear 12
Mains voltage 11, 11, 25 Power factor 11
Maintenance 6, 86, 87 Production, year 12
Maintenance required - indic- 60 Protection on site 25
ation on display Protective measures 6
Manual operation 47 Push-to-run operation 49
Mechanical position indicator 62, 77
Menu navigation 49 Q
Motor connection 35, 36 Qualification of staff 6
Motor operation 48
Motor protection 11 R
Motor type 11 Range of application 6
Mounting position 96 Rated current 11
Rated power 11
N Recycling 87
Name plate 10 Reference operation 72
Not ready REMOTE - indica- 59 Remote actuator operation 49
tion on display Residual current device 26
(RCD)
O Running indication 62
Operation 6, 47 RWG 76
Operation commands - indic- 57
ations on display
Order number 10, 10, 11, 12
Out of specification - indica- 59
tion on display
Output contacts 63
Output drive type A 18
Output drive types B 21
Output signals 63
Output signals Potential 26
Output speed 10, 11
Overvoltage category 91
108
SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
AC 01.2 Intrusive HART Index
S W
Safety instructions 6 Wall bracket 42, 43
Safety instructions/warnings 6 Warnings - indication on dis- 58
Safety measures 26 play
Safety standards 26 Wiring diagram 12, 25
Self-retaining 49
Serial number 10, 11, 12 Y
Service 86 Year of production 12
Servicing 86
Setpoint - indication on dis- 58
play
Short-circuit protection 25
Signals 63
Signals (analogue) 63
Size 12
Slave address 66
Spare parts 98
Standards 6
Status menu 50
Status signals 63
Status signals Potential 26
Stem 71
Stem nut 19
Stem protection tube 22
Storage 15
Supply networks 25
Support 86
Switch check 79
T
Technical data 88
Technical data for limit and 90
torque switches
Temperature protection 11
Terminal plan 25
Test run 70
Torque - indication on display 57
Torque range 10
Torque switching 67
Transport 14
Type (device type) 12
Type designation 10, 11
Type of current 11
Type of duty 11
Type of lubricant 10
Type of networks 25
U
User level 51
V
Valve position - indication on 56
display
Valve stem 22
Vibration resistance 96
Voltage range 25
109
AUMA worldwide
110
AUMA worldwide
AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
aumasa@mweb.co.za mikuni@brunet.bn r-negi@mustafasultan.com
B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
proyectos@bycenlinea.com info@itg-co.ir sales@auma.com.sg
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 Info@transjordan.net +963 31 231 571
auma@auma-ac.com eyad3@scs-net.org
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima mailbox@auma.co.jp Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp mainbox@sunnyvalves.co.th
corsusa@corsusa.com www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 import@actuatorbank.com support@auma-taiwan.com.tw
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
111
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com
Y008.860/003/en/1.18