Circuit Diagram 2647035 - en

circuit diagram
Elaborated by: DECKEL MAHO Pfronten GmbH Deckel Maho Pfronten GmbH
Machine: DMC 55H DECKEL MAHO-Straße 1
All rights and copyright DECKEL MAHO GmbH, D-87459 Pfronten, >> Observe degree of protection as per DIN ISO 16016 <<
series: 2110 D-87459 Pfronten
project number: 201271 Telephone (08363) 89-0
CNC unit: SIEMENS 840D SL Telefax (08363) 89-222
electrical data equipment
Power connection 400V 3/N,PE 60Hz SIEMENS
total power 58 kVA Main drive 12.000 rpm Handwheel BHG
In max. 84 A Feed drive X-Y-Z axis KSA VRF 250/450 10-80bar
max. fuse 100 A NC-Rotary table flush gun
tool magazine 45 tools HSK63 measuring sensor PP60
DC-control voltage 24 VDC Tool breakage detector WB-689 Chip conveyor
AC-control voltage taper cleaning-air
AC power supply voltage 230 VAC pilot lamp
mist and smoke separator
Clamping hydraulics
equipment 1 Proportional amplifier
equipment 2
equipment 3
equipment 4 Tropical packet automatic Preparation place door
60 HZ
09.02.10 project number object DCC Place

Date Cover page
change JAE DMC 55H & EAA
201271 series circuit diagram No.: language
chec. sheet 001/
Revision Date Name Created by JAE rep. by rep. of source 2110 2647035 EN 1
table of contents
drawing contents Designation sheet Change revision
1/Cover page 001

2/table of contents 1
11/Explanations Overview reference designations 01-DB/001
12/complete unit Overview Installation site 02-DB/001
13/Functional survey Profibus & ASI-Bus 01-FA/001
14/Functional survey Profibus & ASI-Bus 01-FA/002
15/Schematic diagram Power connection TN-S-main A0-00/001
16/Schematic diagram Power connection TN-C-main A0-00/002
17/Schematic diagram main supply configuration TT-main A0-00/003
18/Schematic diagram Power connection IT-main A0-00/004
19/Schematic diagram Power connection 400V 3/N,PE, 60Hz A0-01/001
20/Schematic diagram Overview protective conductor A0-02/001
21/Schematic diagram device connector plug front indicating plate A0-05/001
22/Schematic diagram machine lights A0-09/001
23/Schematic diagram Switch cabinet lightning service outlet A0-85/001
24/Schematic diagram Supply 400V Control A1-05/001
25/Schematic diagram DC-control voltage A1-06/001
26/Schematic diagram fuse protection DC-control voltage A1-07/001
27/Schematic diagram power supply Coolant system A1-10/001
28/Schematic diagram power supply cooling aggregate A1-14/001
29/Schematic diagram security switch PNOZ-MULTI A3-01/001
32/Schematic diagram Voltage supply PNOZ-MULTI A3-10/001
33/Schematic diagram security switch A3-20/001
34/Schematic diagram CNC unit 840D SL A4-00/001
35/Schematic diagram PCU Ethernet port A4-01/001
36/Schematic diagram command station Screen A4-03/001
37/Schematic diagram axis drive 840D SL A4-05/001
38/Schematic diagram axis drive 840D SL A4-06/001
object DCC Place
Date 13.09.2010 project number table of contents
change JAE DMC 55H & EAB
2
chec. sheet 1
Created by JAE rep. by rep. of source 2110 2647035 EN

table of contents
39/Schematic diagram CNC unit Check-back signal A4-09/001

40/Schematic diagram Supply 24V Control A4-10/001
41/Schematic diagram Supply 24V command station A4-11/001
42/Schematic diagram Overview Ethernet port A4-15/001

43/Schematic diagram Overview USB-Connection A4-17/001
44/Schematic diagram Overview DRIVE-CLIQ interface A4-20/001
45/Schematic diagram Overview DRIVE-CLIQ interface A4-21/001
46/Schematic diagram interface RS232 A4-71/001
47/Schematic diagram Profibus outputs A5-03/001
51/Schematic diagram Profibus inputs/outputs A5-07/001
53/Schematic diagram Profibus inputs A5-09/001
55/Schematic diagram ASi-Bus Gateway A6-01/001
56/Schematic diagram ASi-Bus Distributor A6-02/001
57/Schematic diagram EMERGENCY STOP command station A7-00/001
58/Schematic diagram control circuit Machine ON A7-01/001
59/Schematic diagram control circuit EMERGENCY STOP A7-02/001
60/Schematic diagram EMERGENCY STOP command station setup station A7-11/001
61/Schematic diagram control circuit Agreement button A8-01/001
62/Schematic diagram control circuit Agreement button A8-02/001
63/Schematic diagram control circuit 3. Operating mode A8-03/001
64/Schematic diagram control circuit Operating mode- selection A8-04/001
68/Schematic diagram indication PNOZ-MULTI A8-10/001
69/Schematic diagram pilot lamp (Option) DMG A8-12/001
70/Schematic diagram Illuminated bar Cl-Clamp A8-13/001
71/Schematic diagram Signal light Master switch Off A8-83/001
72/Schematic diagram plug distributor Special model A9-08/001
73/Schematic diagram Actuation compressed air A9-09/001
74/Schematic diagram monitoring compressed air A9-10/001
75/Schematic diagram Working hour counter A9-11/001
76/Schematic diagram Hydraulic Machine B0-01/001
object DCC Place
Date 13.09.2010 project number table of contents 1

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table of contents
77/Schematic diagram Hydraulic Filling level pressure monitoring B0-02/001

78/Schematic diagram input/output module Hydraulic/pneumatic system B0-05/001
79/Schematic diagram lubrication pump Machine B1-01/001
80/Schematic diagram flush gun command station setup station B2-08/001

81/Schematic diagram power supply Coolant system B2-20/001
82/Schematic diagram power supply Coolant system B2-23/001
83/Schematic diagram switching Rinsing B2-37/001
84/Schematic diagram mist and smoke separator "Option" B4-00/001
85/Schematic diagram mist and smoke separator "Option" B4-01/001
86/Schematic diagram cooling aggregate Control cabinet B5-01/001
87/Schematic diagram power supply cooling aggregate B5-10/001
88/Schematic diagram control circuit cooling aggregate B5-11/001
92/Schematic diagram worm drive Chip conveyor B6-01/001
93/Schematic diagram worm drive Chip conveyor B6-02/001
94/Schematic diagram Chip conveyor B6-04/001
95/Schematic diagram clockwise counter-clockwise Chip conveyor B6-05/001
96/Schematic diagram Chip conveyor fuel pump B6-06/001
97/Schematic diagram monitoring Filling level B6-07/001
98/Schematic diagram Input module Chip conveyor B6-08/001
99/Schematic diagram control circuit magnetic lock cabin door B7-01/001
100/Schematic diagram control circuit Enable drives B7-02/001
101/Schematic diagram control circuit cabin door closed B7-04/001
102/Schematic diagram servicing doors Machine B7-20/001
103/Schematic diagram rotating inspection window " Option " B8-01/001
104/Schematic diagram power supply AC power supply module C0-01/001
105/Schematic diagram EMERGENCY STOP RPM monitoring C0-11/001
106/Schematic diagram enable RPM C0-21/001
107/Schematic diagram Main drive 12.000 rpm C1-00/001
108/Schematic diagram Main drive 12.000 rpm C1-01/001
109/Schematic diagram shaft encoder Main drive C1-03/001
110/Schematic diagram Temperature monitor Main drive C1-08/001
111/Schematic diagram Flow monitor internal coolant supply headstock C1-13/001
112/Schematic diagram control circuit Tool clamping unit C2-01/001
113/Schematic diagram position switch Tool clamping unit C2-03/001
114/Schematic diagram Valves Tool clamping unit C2-04/001
object DCC Place

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chec. sheet 3

table of contents
115/Schematic diagram Cleaning air tool cone C2-05/001

116/Schematic diagram headstock monitoring Coolant C2-06/001
117/Schematic diagram Feed drive X-axis D1-01/001
118/Schematic diagram shaft encoder interface X-axis D1-02/001

119/Schematic diagram measuring system X-axis D1-06/001
120/Schematic diagram Feed drive Y-axis D1-11/001
121/Schematic diagram shaft encoder interface Y-axis D1-12/001
122/Schematic diagram measuring system Y-axis D1-16/001
123/Schematic diagram Feed drive Z-axis D1-21/001
124/Schematic diagram shaft encoder interface Z-axis D1-22/001
125/Schematic diagram measuring system Z-axis D1-26/001
126/Schematic diagram Feed drive B-axis D2-01/001
127/Schematic diagram shaft encoder interface B-axis D2-02/001
128/Schematic diagram measuring system B-axis D2-06/001
129/Schematic diagram Supply Table D2-13/001
130/Schematic diagram ASI-headstock Supply E0-03/001
131/Schematic diagram temp. measuring device Main drive E5-01/001
132/Schematic diagram temperature sensor machine foundation E5-03/001
133/Schematic diagram enable Working space Tool changer F7-02/001
134/Schematic diagram plug distributor pneumatic system F7-03/001
135/Schematic diagram Tool changer Door F7-09/001
136/Schematic diagram Input module tool magazine F8-05/001
137/Schematic diagram transport system tool cone F8-06/001
138/Schematic diagram transport system transfer place F8-07/001
139/Schematic diagram tool Locking tool magazine F8-08/001
140/Schematic diagram Feed drive WZM-axis F8-11/001
141/Schematic diagram shaft encoder interface WZM-axis F8-12/001
142/Schematic diagram Control console tool input station F8-20/001
143/Schematic diagram Control console tool input station F8-23/001
144/Schematic diagram ccw/cw tool magazine F8-35/001
145/Schematic diagram Set tool remove tool F8-37/001
146/Schematic diagram tool identification transfer place F8-44/001
147/Schematic diagram tool cone cleaning G0-04/001
148/Schematic diagram tool cone cleaning G0-06/001
149/Schematic diagram Preparation place door rotary pallet changer G1-01/001
150/Schematic diagram input/output module rotary pallet changer G1-03/001
151/Schematic diagram enable Pallet changer command station setup station G1-05/001
152/Schematic diagram position monitoring setup station Pallet changer G1-06/001
object DCC Place

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table of contents
153/Schematic diagram monitoring lifting unit rotary pallet changer G1-08/001

154/Schematic diagram monitoring lifting unit rotary pallet changer G1-09/001
155/Schematic diagram Feed drive PW-axis G1-11/001
156/Schematic diagram shaft encoder interface PW-axis G1-12/001

157/Schematic diagram monitoring pallet identification G1-21/001
158/Schematic diagram monitoring pallet identification G1-22/001
159/Schematic diagram monitoring pallet clamping G1-23/001
160/Schematic diagram position monitoring rotary drive Pallet changer G1-25/001
161/Schematic diagram enable rotary pallet changer G1-30/001
162/Schematic diagram lifting unit rotary pallet changer G1-31/001
163/Schematic diagram lifting unit rapid rotary pallet changer G1-32/001
164/Schematic diagram pallet clamping setup station G1-35/001
165/Schematic diagram pallet clamping setup station G1-36/001
166/Schematic diagram safety relay switching gib G1-82/001
167/Schematic diagram safety relay switching gib G1-83/001
168/Schematic diagram switching gib Preparation place door G1-84/001
169/Schematic diagram system pressure Preparation place door G1-85/001
170/Schematic diagram control switch Preparation place door G1-86/001
171/Schematic diagram plug distributor Preparation place door G1-87/001
172/Schematic diagram Actuation Preparation place door G1-88/001
173/Schematic diagram pressure monitoring Preparation place door G1-93/001
174/Schematic diagram position monitoring Preparation place door G1-94/001
175/Schematic diagram Tool breakage detector WB689 G5-01/001
176/Schematic diagram cleaning Tool break monitoring G5-02/001
177/Schematic diagram measuring sensor infrared PP60 G7-01/001
178/Schematic diagram control circuit (Option) Handwheel Mini-BHG G9-01/001
179/Schematic diagram control circuit (Option) Handwheel Mini-BHG G9-02/001
180/Schematic diagram CNC inputs customized H0-01/001
181/Schematic diagram power supply Clamping hydraulics H4-01/001
182/Schematic diagram input/output module Clamping hydraulics H4-02/001
184/Schematic diagram media connection Table Clamping hydraulics H4-05/001
185/Schematic diagram media connection setup station Clamping hydraulics H4-06/001
186/Schematic diagram media connection Clamping hydraulics H4-07/001
187/Schematic diagram media connection Clamping hydraulics H4-08/001
188/Schematic diagram control circuit Clamping hydraulics H4-10/001
189/Schematic diagram power supply Clamping hydraulics H4-11/001
object DCC Place

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table of contents
191/Schematic diagram Clamping hydraulics Motor H4-20/001

192/Schematic diagram Clamping hydraulics H4-21/001
193/Schematic diagram Clamping hydraulics H4-22/001
194/Schematic diagram Clamping hydraulics control device H4-25/001

195/Schematic diagram Clamping hydraulics control device H4-26/001
196/Schematic diagram Clamping hydraulics input/output module H4-27/001
197/Schematic diagram Clamping hydraulics input/output module H4-28/001
198/Schematic diagram Clamping hydraulics setup station H4-30/001
199/Schematic diagram Clamping hydraulics setup station Clamping circuit 1 H4-31/001
200/Schematic diagram Clamping hydraulics setup station Clamping circuit 1 H4-32/001
201/Schematic diagram Clamping hydraulics Working space H4-33/001
202/Schematic diagram Clamping hydraulics Working space Clamping circuit 1 H4-34/001
203/Schematic diagram Clamping hydraulics Working space Clamping circuit 1 H4-35/001
204/Schematic diagram Clamping hydraulics selection Clamping circuit 1/2 (Option) H4-50/001
205/Schematic diagram cleaning clamping device H4-89/001
206/Schematic diagram status support check H4-93/001
207/Schematic diagram support check Control part H4-94/001
208/Schematic diagram support check Sensors H4-95/001
209/Schematic diagram Control Profibus (8) T0-01/001
210/Schematic diagram Preparation place door inputs T0-14/001
211/Schematic diagram Preparation place door outputs T0-16/001
212/terminal diagram +M-A0-09X52,+M-A0-09X72,+M-C1-01X21,+M-C1-01X 1
213/terminal diagram +M-G7-01X22,+M-KL 2
214/terminal diagram +M+B-A4-11X22,+M+B-A7-00X42,+M+B-A7-00X62 3
215/terminal diagram +M+B-CU-BAR,+M+B-DDF,+M+B-FS,+M+B-G9-02X31,+M 4
216/terminal diagram +M+KAG+S-B5-10X21,+M+KAG+S-X1 5
217/terminal diagram +M+KAG+S-X1 6
218/terminal diagram +M+KSA+S-B2-20X11,+M+KSA+S-B2-20X11a,+M+KSA+S 7
219/terminal diagram +M+KSA+SMO 8
220/terminal diagram +M+PW-G1-06X31,+M+PW-G1-06X61 9
221/terminal diagram +M+RNA-B4-01X22 10
222/terminal diagram +M+RPL-G1-84X21 11
223/terminal diagram +M+RPSV-Housing 12
224/terminal diagram +M+S-A0-09X51,+M+S-A0-09X71,+M+S-A0-85X41,+M+ 13
225/terminal diagram +M+S-A1-10X81,+M+S-A1-14X21,+M+S-A4-10X21,+M+ 14
226/terminal diagram +M+S-A7-00X41,+M+S-A7-00X61 15
227/terminal diagram +M+S-A8-12X41,+M+S-A8-13X31,+M+S-B0-01X21,+M+ 16
228/terminal diagram +M+S-B4-01X61,+M+S-B5-01X21,+M+S-B5-14X31,+M+ 17
object DCC Place

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table of contents
229/terminal diagram +M+S-B6-04X51,+M+S-B7-01X21,+M+S-B8-01X41,+M+ 18

230/terminal diagram +M+S-C1-01X22,+M+S-C1-01X51,+M+S-C1-13X31,+M+ 19
231/terminal diagram +M+S-C2-05X31,+M+S-DIAG,+M+S-E5-01X51,+M+S-E5 20
232/terminal diagram +M+S-F7-09X52,+M+S-F8-20X21,+M+S-FS 21

233/terminal diagram +M+S-G1-01X21,+M+S-G1-05X31,+M+S-G1-83X41 22
234/terminal diagram +M+S-G1-85X31,+M+S-G1-86X21,+M+S-G1-87X20,+M+ 23
235/terminal diagram +M+S-G7-01X21,+M+S-GD,+M+S-GF,+M+S-GS,+M+S-H4 24
236/terminal diagram +M+S-H4-01X21B,+M+S-H4-01X21C,+M+S-H4-15X21,+ 25
237/terminal diagram +M+S-MO,+M+S-MU,+M+S-ST 26
238/terminal diagram +M+S-X1 27
242/terminal diagram +M+S-X3,+M+SFB,+M+SMO,+M+SMPL 31
243/terminal diagram +M+SPF-B6-04X52 32
244/terminal diagram +M+SPF+S-B6-04X71,+M+SPF+S-PE 33
245/terminal diagram +M+SV-H4-20X22 34
246/terminal diagram +M+SV+S-H4-11X1,+M+SV+S-H4-11X2 35
247/terminal diagram +M+SV+S-H4-11X5,+M+SV+S-H4-20X21,+M+SV+S-H4-2 36
248/terminal diagram +M+SV+S-H4-30X22,+M+SV+S-H4-30X42,+M+SV+S-H4- 37
249/terminal diagram +M+SV+S-H4-32X62,+M+SV+S-H4-33X22,+M+SV+S-H4- 38
250/terminal diagram +M+SV+S-SV+S 39
251/terminal diagram +M+WZM-F8-44X51 40
252/terminal diagram +M+WZM+WZE-F8-20X22,+M+WZM+WZE-F8-20X61 41
253/terminal diagram +M+WZW-F7-09X51 42
254/cable list 1
255/cable list 2
256/cable list 3
257/cable list 4
258/cable list 5
259/cable list 6
260/Equipment list 1
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table of contents
273/schematic diagram terminal location 01-LU/001
274/schematic diagram terminal location 01-LU/002
275/schematic diagram Control cabinet Overview 05-LU/001
277/schematic diagram Mounting plate top 05-LU/003
278/schematic diagram Mounting plate Bottom 05-LU/004
279/schematic diagram Control cabinet Bottom side view right 05-LU/005
280/schematic diagram Overview ET200 05-LU/006
281/schematic diagram Overview - slot drives module - top 05-LU/007
284/schematic diagram command station ERGOLINE 10-LU/001
285/schematic diagram command station Handwheel 10-LU/002
286/schematic diagram command station Clamping hydraulics setup station 10-LU/003
287/schematic diagram Machine Front view 15-LU/001
288/schematic diagram Machine Plan view 15-LU/002
289/schematic diagram Machine side view 15-LU/003
290/schematic diagram Machine Enclosure 15-LU/004
291/schematic diagram headstock 15-LU/005
292/schematic diagram Machine NC circular table 15-LU/006
293/schematic diagram tool measurement laser (Option) 15-LU/007
294/schematic diagram mist and smoke separator Option 15-LU/008
295/schematic diagram Pallet changer Revolving wall 15-LU/009
296/schematic diagram automatic Preparation place door 15-LU/010
297/schematic diagram Hydraulic Overview 20-LU/001
298/schematic diagram Hydraulic Valves 20-LU/002
299/schematic diagram Hydraulic Overview 20-LU/003
300/schematic diagram Tool changer Flap 30-LU/001
301/schematic diagram wheel magazine 45-tools 35-LU/001
302/schematic diagram Enclosure tool magazine tool input station 35-LU/002
303/schematic diagram rotary pallet changer 40-LU/001
304/schematic diagram Overview Coolant system 45-LU/001
object DCC Place

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table of contents
305/schematic diagram Chip conveyor 50-LU/001

306/schematic diagram cooling aggregate 55-LU/001
307/schematic diagram Clamping hydraulics Control cabinet 60-LU/001
308/schematic diagram Clamping hydraulics terminal strip 60-LU/002

309/schematic diagram Clamping hydraulics 60-LU/003
310/Allocation list 1
object DCC Place


chec. sheet 9

reference designations
reference designations
"supply disconnecting Machine" A0 function group

01 sheet
Q code letter to DIN
2 Current path
1 counting number
A0-01Q21
reference designations Schematic diagram
A0-01-Q21
A0-01Q21 reference designations
A0-01 page no.
A0-01/001 page no. / variant
object DCC Place

Date 09.02.10 project number Explanations
change JAE DMC 55H & EDB
201271 Overview series circuit diagram No.: language
chec. sheet 01-DB/001
Created by JAE rep. by rep. of source reference designations 2110 2647035 EN 11

Overview Installation site
+M
Machine
+B command station
+FB Fluidbox
+S Control cabinet
+PW Pallet changer
+RPSV command station setup station
+WZW Tool changer
+KAG cooling aggregate
+S Control cabinet cooling aggregate
+KSA Coolant system
+S Control cabinet Coolant system
+RNA mist and smoke separator
+S Control cabinet mist and smoke separator
+SPF Chip conveyor
+S Control cabinet Chip conveyor
+SV Clamping hydraulics
+S Control cabinet Clamping hydraulics
+WZM tool magazine
+WZE tool input station
object DCC Place

Date 09.02.10 project number complete unit
change JAE DMC 55H & EDB
201271 Overview series circuit diagram No.: language
chec. sheet 02-DB
Created by JAE rep. by rep. of source Installation site 2110 2647035 EN 12

1 2 3 4 5 6 7 8
Control cabinet Clamping hydraulics

+S +SV+S
-A4-00A21 -A5-03A21 -A6-01A31 -H4-25A11
Profibus /A4-00.2 Profibus /A5-03.2 Profibus /A6-01.3 Profibus /H4-25.1
AS-i/DP Gateway
Master NCU730 Profibus Address: 4 Profibus Address: 5 Profibus Address: 50

6FC5373-0AA00-0AA0 6ES7 151-1BA02-0AB0 BW1886 6960 3707-00
-A5-03X31 OFF /A5-03.3 -A5-03X32 OFF /A5-03.3 -A6-01X31 OFF /A6-01.3 -H4-25X21 ON /H4-25.2
-T0-01A21
Profibus /T0-01.2 -H4-02A11 -H4-27K11
ASi-Bus /H4-02.1 ASi-Bus /H4-27.1
Profibus Address: 8
AS-i-Address 1: 4A AS-i-Address 1: 5A
6ES7 151-7AA20-0AB0
56440 56440
-T0-01X31 OFF /T0-01.3
FB
/01-FA.1
Coolant system
+KSA
Control cabinet
+S
-B2-23A21
Profibus /B2-23.3
Profibus Address: 32
6ES7 151-7AA20-0AB0
-B2-23X31 ON /B2-23.3
Date 09.02.10 object DCC Place

project number Functional survey
change JAE DMC 55H & ELU +M
002
201271 Profibus & ASI-Bus series circuit diagram No.: language
chec. sheet 01-FA/001
Created by JAE rep. by rep. of source 2110 2647035 EN 13

1 2 3 4 5 6 7 8
Fluidbox
+FB
-A6-02A31 -A6-02A61 -B0-05A21 -B0-05A61
ASi-Bus /A6-02.3 ASi-Bus /A6-02.6 ASi-Bus /B0-05.2 ASi-Bus /B0-05.6
Distributor Distributor standard equipment standard equipment
FB AS-i-Address 1: 1A AS-i-Address 1: 2A
/01-FA.5
AS-i-Address 2: 1B AS-i-Address 2: 2B
56416 56416 56415 56415
X0 X1 X2 X3 X0 X1 X2 X3
Chip conveyor
+SPF
-B6-08A31 -B6-08A51 -D2-13A21
ASi-Bus /B6-08.3 ASi-Bus /B6-08.5 ASi-Bus /D2-13.2
Chip conveyor Chip conveyor Table
AS-i-Address 1: 17A AS-i-Address 1: 18A AS-i-Address 1: 19A

AS-i-Address 2: 17B AS-i-Address 2: 19B
56424 56421 56424
Pallet changer
+PW
-G1-03A21 -G1-03A51
ASi-Bus /G1-03.2 ASi-Bus /G1-03.5
Pallet changer Pallet changer

AS-i-Address 2: 13B
56424 56421
tool magazine
+WZM
-F8-05A21 -F8-05A51
ASi-Bus /F8-05.2 ASi-Bus /F8-05.5
tool magazine

AS-i-Address 2: 9B
56424 56421
headstock
-E0-03A21
ASi-Bus /E0-03.2
headstock
AS-i-Address 1: 6A
56421
Date 09.02.10 object DCC Place

project number Functional survey 001
change JAE DMC 55H & ELU +M

201271 Profibus & ASI-Bus series circuit diagram No.: language
chec. sheet 01-FA/002
Created by JAE rep. by rep. of source 2110 2647035 EN 14

1 2 3 4 5 6 7 8
main - customer main supply configuration TN-S-main

L1
L2
L3
N
PE
Back-up fuse
PE
customer
operation grounding
Isolating transformer
Isolating transformer necessarily if

- nominal voltage < 400V
- nominal voltage > 400V
U1
U2
U3
U4
U5
U6
PE
W1
W2
W3
W4
W5
W6
V1
V2
V3
V4
V5
V6
-A0-00T31
- TT - main
- IT - main
Power connection
200 ... 500VAC nominal voltage 400V
Technical data A0-00T31
Primary U1-V1-W1 200V/...A 400VAC 65A
U2-V2-W2 220V/...A
+5%
+5%
+5%
-5%
-5%
-5%
U3-V3-W3 400V/...A
U4-V4-W4 440V/...A
F1 F2 F3
U5-V5-W5 500V/...A
80A 80A 80A
Secondary X1-X2-X3 400V/...A
X1
X2
X3
PE
N
PE
Connection /A0-01
N
Machine /A0-01
L3
/A0-01
Attention
Volt. also present when L2

/A0-01
supply disconnecting
Machine Off L1
/A0-01
Date 09.02.10 project number object DCC Place

Schematic diagram
change JAE DMC 55H & EFS
002
201271 Power connection
chec. series circuit diagram Nr.: language sheet A0-00/001
revision Date Name Created by JAE rep. by rep. of source

TN-S-main 2110 2647035 EN 15
1 2 3 4 5 6 7 8
main - customer main supply configuration TN-C-main

L1
L2
L3
PE
Back-up fuse
PE
customer
operation grounding
Isolating transformer necessarily if

- nominal voltage < 400V
- nominal voltage > 400V
U1
U2
U3
U4
U5
U6
PE
W1
W2
W3
W4
W5
W6
V1
V2
V3
V4
V5
V6
-A0-00T31.
- TT - main
- IT - main
Power connection
200 ... 500VAC nominal voltage 400V
Primary U1-V1-W1 200V/...A 400VAC 65A
U2-V2-W2 220V/...A
+5%
+5%
+5%
-5%
-5%
-5%
U3-V3-W3 400V/...A
U4-V4-W4 440V/...A
F1 F2 F3
U5-V5-W5 500V/...A
80A 80A 80A
X1
X2
X3
PE
N
PE
Connection /A0-01
N
Machine /A0-01
L3
/A0-01
Attention

/A0-01
Machine Off L1
/A0-01

Schematic diagram 001

003

TN-C-main 2110 2647035 EN 16
1 2 3 4 5 6 7 8
main - customer main supply configuration TT-main

L1
L2
L3
Back-up fuse
PE PE
customer
operation grounding operation grounding
U1
U2
U3
U4
U5
U6
PE
W1
W2
W3
W4
W5
W6
V1
V2
V3
V4
V5
V6
-A0-00T31..
200 ... 500VAC

400VAC
Primary U1-V1-W1 200V/...A
+5%
+5%
+5%
U2-V2-W2 220V/...A
-5%
-5%
-5%
U3-V3-W3 400V/...A
U4-V4-W4 440V/...A F1 F2 F3
U5-V5-W5 500V/...A ...A ...A ...A

X1
X2
X3
PE
N
Connection
PE
Machine N
/A0-01
/A0-01
L3
/A0-01
Attention L2
/A0-01
/A0-01
Machine Off


004
201271 main supply configuration

TT-main 2110 2647035 EN 17
1 2 3 4 5 6 7 8
main - customer main supply configuration IT-main

L1
L2
L3
Back-up fuse
customer PE
operation grounding
U1
U2
U3
U4
U5
U6
PE
W1
W2
W3
W4
W5
W6
V1
V2
V3
V4
V5
V6
-A0-00T31 .
200 ... 500VAC

400VAC
Primary U1-V1-W1 200V/...A
+5%
+5%
+5%
U2-V2-W2 220V/...A
-5%
-5%
-5%
U3-V3-W3 400V/...A
U4-V4-W4 440V/...A F1 F2 F3
U5-V5-W5 500V/...A ...A ...A ...A

X1
X2
X3
PE
N
Connection
PE
Machine N
/A0-01
/A0-01
L3
/A0-01
Attention L2
/A0-01
/A0-01
Machine Off



IT-main 2110 2647035 EN 18
1 2 3 4 5 6 7 8
PE
/A0-00
N
/A0-00
L1a
L1
L1 -X1 L1b
/A0-00
L2a
L2
L2
L2b L2_A0M2
/A0-00 /A0-85.1
L3a
L3
L3 L3b
/A0-00
Attention!
Na
N
N_A0X1
Volt. also present when /A0-85.1
Machine Off
L1
L2
L3
-A0-01Z31
N
BN-50
BN-50
BN-50
PE
T1
T3
T5
13
PE1
PE2
PEa
-A0-01Q21
-X1 GNYE-25
PE-X3
/A0-02.1
14
T2
T4
T6
GNYE-25
PE-G
/C0-01.7
125 A /A0-02.1
Master switch
BK-50 BK-50
BK-50 BK-50
BK-50 BK-50
5
L1
L2
L3
-A0-01F41 -A0-01Q61
50A NH00 70-90A

I>> I>> I>>
80A
6
T1
T2
T3
LBU-16
BK-16
BK-16
BK-16
BK-35
3L3
/C0-01.1
BK-35
3L2
/C0-01.1
BK-35
3L1
/C0-01.1
50
-X3 N-X3-50
/A0-05.1
2L3.
/A1-06.1
2L2.
/A1-06.1
2L1.
/A1-06.1

Schematic diagram
change JAE DMC 55H & EFS +M+S

400V 3/N,PE, 60Hz 2110 2647035 EN 19
-X3
revision
A 9
/A0-01.7
/A0-01.7
GNYE-6
1
PE/DIAG
/A8-10.1
A 10
Date
PE-G
PE2/KSA GNYE-25 PE-X3

/B2-20.1
B A
Name
11-1 11-1
GNYE-25
PE-TFT
Date
chec.
/A4-11.5
change
B 11-2
Created by
JAE
JAE
GNYE-35
LM PE1
09.02.10
/C0-01.3
2
GNYE-16
X PE3
/D1-01.3
rep. by
Housing GNYE-6
GD
Choke 1
201271
GNYE-16
project number
Y PE5
/D1-21.3
Housing GNYE-6 GNYE-35 GNYE-16

GF Z PE7
/D1-11.3
Filter 1 1 1
3
S GNYE-16
PE9
rep. of
/C1-00.3
Channel GNYE-6
KF
Filter 1
GNYE-16
VPM PE10
Bottom
/C1-00.3
PE25 GNYE-2,5
NT Mounting plate B GNYE-6
PE11
/A1-06.2 /D2-01.3
top
source
GNYE-35
PE26 NF2 TMC
Mounting plate
/C0-01.3
4
GNYE-35 GNYE-6
PE27 D-E TM PE17
/C0-01.3 /F8-11.3
GNYE-6
PC PE19
TFT2 /G1-11.3
GNYE-35
GNYE-6
3 2 2 CSM1 PE20
/A1-05.3
Overview
5
GNYE-6
CSM2 PE21
Schematic diagram
/A1-05.5
protective conductor
GNYE-6
PE33 CNC
/A4-00.2
GNYE-6
PE35 NX
/A4-00.7
6
GNYE-35
object
series
3 2
2110
GNYE-35
DMC 55H
3
GNYE-35
4
GNYE-6
Housing
7
5
GNYE-35 GNYE-6
Control cabinet
PE/MSD
/A0-05.7
6
GNYE-6
circuit diagram Nr.:
DCC
7
GNYE-16
2647035
& EFS
GNYE-6 Housing GNYE-25

2 1 5 4 3 8 1 1
EN
Fluidbox FLU
Place
2 1
+M+S
language
right
PE/+P
left top
Housing
8
NF1
left Bottom
E/R-Module
Back-up fuse
Mounting plate
Control cabinet
Control cabinet
GNYE-6
PE34 PCU
/F7-03.1
/A4-01.3
Control cabinet door
front indicating plate
sheet A0-02/001
20
1 2 3 4 5 6 7 8
busbar
2L1.. 2L1
/A1-06.8 /A1-05.1
2L2.. 2L2
/A1-06.8 /A1-05.1
2L3.. 2L3
/A1-06.8 /A1-05.1
5
-A0-05Q21
9,0-12,5A
I>> I>> I>>
12A
6
Motor protecting switch
BK-1,5
Chip conveyor 6L1
/B6-04.1
BK-1,5
6L2
/B6-04.1
BK-1,5
6L3
/B6-04.1
BK-1,5
BK-1,5
BK-1,5
61
L2/X3-61
A /A6-01.4
60
/A0-02.7
-X3
A
60
B
PE/MSD
BK-1,5
L1/X3-60
/B5-01.1
1
GNYE-1,5
-A0-05F21
2
6A C
BK-1,5
-A0-05X61
70
4000-68122-0000000
PE
-X3
A
70
SUB-D9
USB 2.0
230V-X3-70
B
/A0-09.1
SUB-D25
Receptacle
/A4-71.1
RS 232
230 V AC
SSD
/A4-15.1
Ethernet
GNYE-1,5
RJ45
LBU-1,5
BK-1,5
/A0-05.2
MSDD
12
-X3 front panel interface

B
SSD
-A0-05X61
N
PE
L1
/A0-05.6
MSDD
front panel interface
4000-68000-0010000
51
N-X3-50 -X3 N-X3-50

A
/A0-01.7 /A0-09.1

Schematic diagram
201271 device connector plug

front indicating plate 2110 2647035 EN 21
1 2 3 4 5 6 7 8
busbar
+24V/BAR +24V/BAR
/A1-07.8 /A1-10.5
1
-A0-09F51 -A0-09F71
2
6A B 6A B
BU-1,5
BU-1,5
71
230V-X3-70 -X3 230V-X3-70
A
/A0-05.4 /A8-83.1
3
-A0-09K21 -A0-09K21
4
/A0-09.2 /A0-09.2
machine lamp machine lamp
BU-1,5
BU-1,5
BK-1,5
On On
-A0-09X51 -A0-09X71
1
-A0-09W51 -A0-09W71
13
-A0-09S21
BK/1
BK/1
2496257 2496258
0 1 PSL11Y-J*3*1.5 PSL11Y-J*3*1.5
14
Working space
machine lights
>+M
-A0-09X52 -A0-09X72
1
on
-A0-09W52 -A0-09W72
BK/1
BK/1
- -
PSL11Y-J*3*1.5 PSL11Y-J*3*1.5
L+
L+
BK-1,5
-A0-09E51 -A0-09E71
PE
PE
65W WH 50W WH
L-
L-
A1
U -A0-09W52 -A0-09W72
-A0-09K21
GNYE
GNYE
BK/2
BK/2
- 2359354
A2
PSL11Y-J*3*1.5 PSL11Y-J*3*1.5
LBU-1,5
-A0-09X52 -A0-09X72
3
52
N-X3-50 -X3 N-X3-50

B
/A0-05.8 /A6-01.4
1 2 -A0-09W51 -A0-09W71
/A0-09.5
GNYE
GNYE
BK/2
BK/2
2496257 2496258
3 4
/A0-09.7 PSL11Y-J*3*1.5 PSL11Y-J*3*1.5
5 6
13 14 -A0-09X71
3
-A0-09X51
3
GNYE-1,5
GNYE-1,5
BU-1,5
BU-1,5
12
D 12
-X3 -X3
C
111
D 111
-0V-X3-105 -X3 -X3 -0V-X3-105
C
/A1-06.5 /A1-10.5
machine lamp machine lamp machine lamp
On top side

Schematic diagram
201271 machine lights
revision Date Name Created by JAE rep. by rep. of source 2110 2647035 EN 22
1 2 3 4 5 6 7 8
1
N_A0X1 LBU-1,5 -A0-85X41
A
/A0-01.8
1
L2_A0M2 BK-1,5 Short-circuit-proof
B
/A0-01.8
protective tubing
BN-1,5
colour BN
Mounting plate
1
1
5
-A0-85Q21
-A0-85W41
BK/1
BK/2
2336669
SH
9,0-12,5A LIYCY-3x1.5 ² abgeschirmt
I>> I>> I>>

10,3 A protective tubing
6
colour BN
BN-1,5
Mounting plate
2
N
L1
-A0-85R41 Line Mounting plate
3
GNYE-1,5
PE
16A
Load
L1`
N`
Mounting plate
4
-A0-85E41
Mounting plate
5
-A0-85W42
GNYE
BK/1
BK/2
2336668
SH
LIYCY-3x1.5 ² abgeschirmt
protective tubing
colour BN
Mounting plate
6
L L
N N
PE PE
-A0-85E61
EVG
Circuits, 0-A-I
not switched off LS

26W
service outlet
by the circuit breaker
230VAC/10A
are wired in brown
Attention!
Volt. also present when Switch cabinet lightning
supply disconnecting service outlet
Machine Off

Schematic diagram
change KEP DMC 55H & EFS +M+S
201271 Switch cabinet lightning
revision Date Name Created by ZOEHC rep. by rep. of source A0_E0007

service outlet 2110 2647035 EN 23
1 2 3 4 5 6 7 8
busbar
2L1 2L1
/A0-05.8 /A1-14.1
2L2 2L2
/A0-05.8 /A1-14.1
2L3 2L3
/A0-05.8 /A1-14.1
5
-A1-05Q21 -A1-05Q41
2,2-3,2A 2,2-3,2A
I>> I>> I>> I>> I>> I>>
2,4 A 2,4 A
6
Motor protecting switch Motor protecting switch
CSM-Module CSM-Module
/A0-02.5
/A0-02.5
PE20
PE21
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
U1
PE
U1
PE
W1
W1
V1
V1
X1
X1
-A1-05A21 -A1-05A41
/A4-06.3 /A4-06.4
CSM
CSM
Module Power supply Module Power supply
Power supply 400V Power supply 400V

6SL3100-1DE22-0AA0 6SL3100-1DE22-0AA0

Schematic diagram
201271 Supply 400V

Control 2110 2647035 EN 24
1 2 3 4 5 6 7 8
busbar
2L1. 2L1..
/A0-01.7 /A0-05.1
2L2. 2L2..
/A0-01.7 /A0-05.1
2L3. 2L3..
/A0-01.7 /A0-05.1
/A0-02.4
-A1-06Q21
7,0-10,0A
I>> I>> I>>
10 A
2
PE25
Power pack
BK-2,5
BK-2,5
BK-2,5
DC-control voltage
PE
L1
L2
L3
line
-A1-06A21
AC 400V
3,2AT U<20,4V RD
11-2
U>20,4V GN
-X3
A
Top Boost: 70A DC when the earthing bridge is removed,
DC 24V / 40A
Power Boost:
100% up to 4 sec.
Uout
an insulation monitoring device according
E: 24V
50% up to 8 sec.
to be installed
+
load
-
GNYE-10
BU-10
BU-10
100
-X3 -0V-X3-100
A
/A3-10.1
100
-X3
B
BU-10
105
105
-X3 -X3 -0V-X3-105

A
/A0-09.4
+24V/Supply
/A1-07.1
Power pack

Schematic diagram
201271 DC-control voltage
1 2 3 4 5 6 7 8
busbar
+24V/Supply +24V/BAR
/A1-06.5 /A0-09.4
1
-A1-07F21 -A1-07F31 -A1-07F41 -A1-07F51
2
2
6A B 6A B 6A B 6A B
safety equipment DC-control voltage Emergency stop Tool changer
BU-0,75
BU-0,75
BU-0,75
BU-0,75
200
300
-X3 -X3
A
A
+24V-X3-200
+24V-X3-300
+24V/PNOZ
+24V/TMC
/A3-10.3
/A1-14.3
/A3-10.1
/A5-06.1

Schematic diagram
201271 fuse protection

DC-control voltage 2110 2647035 EN 26
1 2 3 4 5 6 7 8
busbar
+24V/BAR +24V/BAR
BK-10
2L1_A1-10 /A0-09.8 /A4-01.1
/H4-01.2
BK-10
2L2_A1-10
106
/H4-01.2
BK-10
2L3_A1-10
/H4-01.2 -0V-X3-105 -X3 -0V-X3-105
A
/A0-09.8 /A1-14.3
AS-i-
/A6-01.3
2
A
AS-i+
/A6-01.3
11
2
1
5
AS-i/SV-
C
1
/H4-03.1
-A1-10Q11
1
-A1-10F61 -A1-10X81
AS-i/SV+
C
/H4-03.1
14
12
2
40-50A
I>> I>> I>>
40 A
/A1-10.8
6A B
2
Motor protect.
Coolant system
14
10
53
53
53
53
-X3
C
-X3
B
-A7-02K21 -A7-02K31 -B7-04K41 -B7-04K51
54
54
54
54
/A7-02.2 /A7-02.3 /B7-04.4 /B7-04.5
14
EMERGENCY STOP EMERGENCY STOP cabin door cabin door -X3
BU-0,75
Machine ON Machine ON closed closed
and locked and locked
GNYE-6
BK-6
BK-6
BK-6
GNYE-0,75
GNYE-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
11
-A1-10Q11
14
12
PE
10
15
16
-A1-10X11 -A1-10X31
1
/A1-10.1
1
9
Motor protect.
Coolant system
BU-0,75
-A1-10W31
GNYE
BK/1
BK/2
BK/3
BK/4
BK/5
2639118
NYSLYOE-J-SO-NR.*7X0,75
11
-A1-10W21
-A1-10W32
GNYE
GNYE
BK/1
BK/2
BK/3
BK/1
BK/2
BK/3
BK/4
BK/5
2639117
PSL11Y-J*4*6
-B6-06Q21
14
12
2639118
NYSLYOE-J-SO-NR.*7X0,75 /B6-06.2
Motor protect.
BU-0,75
fuel pump
KSA/+24V
KSA/NA1
KSA/NA2
KSA/NA3
KSA/NA4
KSA/KT1
KSA/KT2
KSA/KT3
KSA/KT4
PE1/KSA
PE3/KSA
PE4/KSA
KSA/-0V
L1/KSA
L2/KSA
L3/KSA
/B2-20.1
/B2-20.1
/B2-20.1
/B2-20.7
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
/B2-20.3
3
E4
plug-in position: 24
Profibus
No malfunction E35.4
Coolant system
feed stop E4
IX_CU_MPS_CONTR_CABT_N
Profi-Slave-Address: 4
/A5-08.5
-A5-08A51
Schematic diagram
201271 power supply

Coolant system 2110 2647035 EN 27
1 2 3 4 5 6 7 8
busbar
2L1 2L1
/A1-05.8 /B0-01.1
2L2 2L2
/A1-05.8 /B0-01.1
2L3 2L3
/A1-05.8 /B0-01.1
202
+24V-X3-200 -X3 +24V-X3-200
C
/A1-07.3 /A5-07.1
11
1
BU-0,75
-A1-14Q21 -A5-07A51
/A5-07.5
14
12
BU-0,75
Profi-Slave-Address: 4 +24V/B-Profi
5,5-8,0A /B0-01.4
I>> I>> I>>
6A
/B5-14.8
2
OX_CA_MALFUNCT
Motor protect.
Profibus
cooling aggregate cooling aggregate A0
priority 1
A43.0
A0
BK-1,5
BK-1,5
BK-1,5
1
13
-X3
B
11
BU-0,75
-A1-14A31
14
12
1
/A1-14.3
-A1-14K51 cooling aggregate
2
/A1-14.5 priority 1
cooling aggregate
priority 1
A1
11
GNYE-1,5
BK-1,5
BK-1,5
BK-1,5
-A1-14A31
BU-0,75
/A1-14.5
14
12
A2
A1
-A1-14X21
1
U
-A1-14K51
A2
BU-0,75 BU-0,75
-0V/PROFI
-A1-14W21 /A8-02.1
GNYE
BK/1
BK/2
BK/3
2347026
NYSLYOE-J OELFL.*12X1,5
1 2
/A1-14.2
3 4
BU-0,75
/A1-14.2
5 6
/A1-14.2
13 14
/B5-14.8
PE/KAG
L1/KAG
L2/KAG
L3/KAG
D 107
-X3
/B5-10.2
/B5-10.2
/B5-10.2
/B5-10.2
-0V-X3-105 -0V-X3-105
/A1-10.8 /A4-01.2
cooling aggregate cooling aggregate
priority 1 priority 1

Schematic diagram
201271 power supply

cooling aggregate 2110 2647035 EN 28
1 2 3 4 5 6 7 8
-A3-01A11 -A3-01A41 -A3-01A51
/A7-00.6
/A7-00.7
/A7-01.1
/A8-01.1
/A3-20.2
SAFE
PNOZm1p SAFE
PNOZmo1p PNOZmc1p
CHIP-Card /A3-10.1
1 X1 1 X2 1 X3 1 X1 1 X1
13
14
23
24
2373511
CO+
S431 PSE 880
0V
0V
24V
24V
T0
T1
T2
T3
O0
O1
O2
O3
O4
O5
O0
O1
O2
O3
OA0
OA0
OA1
OA2
OA3
OA4
OA5
OA6
OA7
OA8
OA9
CI+
CO-
CI-
I/O cross ref. symb. Operand I/O cross ref. symb. Operand Output cross ref. symb. Operand Output cross ref. symb. Operand
I0 /C0-21.3 ISX_SPEED_RPM_ENABLE I14 /B7-04.1 ISX_SIDO_UNLOC_CNC O0 /B7-04.7 OSX_CABIN_LOCKED OA0 /B7-01.1 OSX_SIDO_UNLOC_AUX
X5
X6
X1
X1
I1 /A7-01.1 ISX_SWITCH_MACH_ON I15 /A8-01.5 ISX_OM2_3_CH1_CNF O1 /C2-04.2 OSX_TL_CLAMP_RELEASE OA1 /A8-02.2 OSX_OM2_3_CNF_AUX
I2 /A7-00.1 ISX_EMSTP_CH1_N I16 /A8-01.7 ISX_OM2_3_CH2_CNF O2 /C0-21.3 OSX_RPM_OM2_SEL OA2 /A4-09.1 OSX_FB_MACH_ON_AUX
I3 /A7-00.2 ISX_EMSTP_CH2_N I17 /C2-01.1 ISX_TL_CLAMP_RELEASE O3 /C0-21.4 OSX_RPM_OM3_4_SEL OA3 /A8-09.1 OSX_OM_2_SEL_AUX
I4 /A7-01.6 ISX_FB_L_MACHINE_ON I18 /C2-01.6 ISX_TL_CLAMP_MAN_REL OA4 /A8-09.3 OSX_OM_3_SEL_AUX
I5 /A7-02.6 ISX_PLC_RDY I19 /A8-04.7 ISX_OM_5_SEL OA5 /A8-09.5 OSX_OM_4_SEL_AUX
IB /A3-02.3
I6 /A8-04.1 ISX_OM_1_SEL OA6 /C2-01.3 OSX_TL_CLAMP_REL_AUX
X2
I7 /A8-04.3 ISX_OM_2_SEL O0 /C0-21.1 OSX_RPM_MAX_SEL OA7 /B7-04.1 OSX_CABIN_LOCKED_AUX

O1 /A7-02.2 OSX_MACHINE_CH1_ON OA8
X6
I8 /A8-04.4 ISX_OM_3_SEL O2 /C0-21.7 OSX_MACHINE_CH2_ON OA9 OSX_PS_ROTARY_REG_OK

I9 /C1-00.7 ISX_SPI_IMP_DELETE O3 /F8-11.5 OSX_TM_DRIVES_EN_CNC
X2
I10 /B7-01.7 ISX_SIDO_CH1_LKD OA10
X3
I11 /B7-01.6 ISX_SIDO_CH2_LKD O4 /B7-04.4 OSX_CABIN_LOCKED_1 OA11

I12 /B7-02.5 ISX_FEEDB_LO_CABIN O5 /B7-04.5 OSX_CABIN_LOCKED_2 OA12
POWER
I13 /B7-20.2 ISX_MAINT_DOOR_CLSD OA13
FAULT
OA14 /A8-09.7 OSX_OM_SERVICE_AUX
OA15 /A3-20.5 OSX_SAFETY_RDY_AUX
O FAULT
I FAULT
POWER
FAULT
OA10
OA11
OA12
OA13
OA14
OA15
DIAG
RUN
24V
24V
24V
24V
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
A1
A1
A2
A2
0V
0V
0V
0V
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
RS232
X4 1 X5 1 X6 1 X7 1 X2 1 X2
/A3-10.3 /A3-10.4 /A3-10.5
/A8-10.5

Schematic diagram
201271 security switch

PNOZ-MULTI 2110 2647035 EN 29
1 2 3 4 5 6 7 8
-A3-02A31 -A3-02A41
SAFE
PNOZmo1p SAFE
PNOZmi1p
1 X1 1 X1
O0
O1
O2
O3
I0
I1
I2
I3
Output cross ref. symb. Operand Output cross ref. symb. Operand
O0 /G1-30.1 OSX_PC_DRIVES_ENABLE I0 /F8-23.1 ISX_TM_CH1_LOCKED
X1
X1
O1 /G1-11.5 OSX_PC_DRIVES_EN_CNC I1 /F8-23.3 ISX_TM_CH2_LOCKED
O2 /F7-02.1 OSX_TC_DRIVES_ENABLE I2 /F8-23.5 ISX_TM_CH1_CONFIRM
O3 OSX_TC_DRIVES_EN_CNC I3 /F8-23.6 ISX_TM_CH2_CONFIRM
I4 /F7-02.6 ISX_FEEDB_LO_TC
X2
/A3-01.7 IB I5 /F7-09.5 ISX_TC_DOOR_CLOSED IB /A3-03.4
I6 /G1-01.3 ISX_SST_DOOR_CH1_LKD
I7 /G1-01.5 ISX_SST_DOOR_CH2_LKD
POWER POWER
FAULT FAULT
24V
24V
0V
0V
I4
I5
I6
I7
1 X2 1 X2
/A3-10.6

Schematic diagram

PNOZ-MULTI 2110 2647035 EN 30
1 2 3 4 5 6 7 8
-A3-03A41
SAFE
PNOZmi1p
1 X1
I0
I1
I2
I3
Output cross ref. symb. Operand
I0 ISX_OM_4_SEL_N
X1
I1 /A8-04.5 ISX_OM_4_SEL
I2 /A8-09.4 ISX_OM_4_ENABLE_CNC
I3 /G1-30.6 ISX_FB_L_PC_ST_LO
I4 /C0-11.3 ISX_RPM_CH1_MON
X2
/A3-02.6 IB I5
I6 /C0-11.7 ISX_SPI_STOP_CH1_MON
I7
POWER
FAULT
I4
I5
I6
I7
1 X2

Schematic diagram

PNOZ-MULTI 2110 2647035 EN 31
1 2 3 4 5 6 7 8
300
+24V-X3-300 -X3 +24V-X3-300
B
/A1-07.4 /A7-01.6
+24V/PNOZ +24V/PB
/A1-07.2 /A5-04.1
+24V/C
BU-0,75 /F7-02.5
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-A3-01A11 -A3-01A11 -A3-01A41 -A3-01A51 -A3-02A31
/A3-01.1 /A3-01.1 /A3-01.4 /A3-01.5 /A3-02.3
X2.6
X2.7
X7.1
X7.2
X2.1
X2.2
X2.7
X2.8
X2.1
X2.2
24V 24V A1 A1 24V 24V 24V 24V 24V 24V
PNOZm1p PNOZm1p PNOZmo1p PNOZmc1p PNOZmo1p
0V 0V A2 A2 0V 0V 0V 0V 0V 0V
X2.10
X2.8
X2.9
X7.3
X7.4
X2.3
X2.4
X2.9
X2.3
X2.4
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
0V/DIAG
/A8-10.1
D 101
-0V-X3-100 -X3 -0V-X3-100

/A1-06.5 /A3-20.1

Schematic diagram
201271 Voltage supply

PNOZ-MULTI 2110 2647035 EN 32
1 2 3 4 5 6 7 8
-A3-01A11 -A3-01A51
/A3-01.1 /A3-01.5
SAFE
OA0 OSX_SAFETY_RDY_AUX
PNOZMulti
Operational OA15
security switch
BTB
X2.5
X2.6
BU-0,75
BU-0,75
A1
13
13
-A3-20A21
/A3-20.5
-A3-20A21
14
/A3-20.2
14
Operational
A2
safety switch device
BU-0,75
2
E2
BU-0,75
Profibus
Operational E33.2
security switch
E2
IX_GEN_SAFETYUNIT_RDY
/A5-08.3
-A5-08A31
103
-0V-X3-100 -X3 -0V-X3-100

C
/A3-10.8 /A5-03.1
Operational
safety switch device

Schematic diagram
1 2 3 4 5 6 7 8
PE33 DCL/LM
/A0-02.6 /A4-05.1
-A4-20W11 DCL/S-axis
/A4-05.1
7067633
DCL/6.-axis
TPE*2x(2x0,15)+2x0,34 /A4-06.1
PE
PE
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
-A4-00A21 -A4-00A51
X100
X101
X100
X101
/A4-20.1
/A4-20.4
/A4-21.1
/A4-21.4
X122 X132
1/DI0 1/DI4
2/DI1 2/DI5
3/DI2 3/DI6
4/DI3 4/DI7 24V 24V
7/DI8 7/DI12 X124 X124 PE35

PE /A0-02.6
8/DI9 8/DI13 /A4-10.1 /A4-10.3
10/DI10 10/DI14
11/DI11 /G7-01.2 11/DI15
/A4-09.3
X122
DI0
X120 X126
DI1
Ethernet
Profibus
not connected
/A4-15.1 /A5-03.3
DI2
Slot OPTION
X130 X136 -A4-21W11 DI3
2358513 DO8
TPE*2x(2x0,15)+2x0,34 DO9
DO10
RS232
X125 X140 DO11
6FC5373-0AA00-0AA0
6SL3040-0NB00-0AA0
USB 2.0
X135 X190
fan
NX15
NCU730
3XX01_DSYS_00_NCU 3XX01_DSYS_00_NCX
Control NCU Control-Extension_ NX

LEDs
RDY
X131
Compact-Flash RUN
meas. signals
STOP
Slot X109
meas. signals
X132 T0 LEDs
SU/PF
Reset
RDY
X133 SF T1
DP1
DP1
X134 DP2 T2
OPT
Reset
BOP
Ethernet
display
X127
0 0
E
2
2
SIN/NCK C 4 C 4 PLC
A
6
6
8 8
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
X102
X103
X104
X105
X102
X103
/D1-06.2
/D1-16.2
/D2-06.2
/A4-21.1
>+M DCL/Z-axis
/A4-05.1
-D1-06W21 -D1-16W21 -D1-26W21 -D2-06W21
7067607 2323411 2323411 2323411
PUR*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34
Drive-Cliq
X500 Drive-Cliq
X500 Drive-Cliq
X500 Drive-Cliq
X500
-D1-06A21 /D1-06.2 -D1-16A21 /D1-16.2 -D1-26A21 /D1-26.2 -D2-06A21 /D2-06.2
3DX01_AXX_00_SMX_DMS 3DX01_AXY_20_SMX_DMS 3DX01_AXZ_20_SMX_DMS 3DX01_AXB_20_SMX_DMS

Adapter SMX_X-measuring system Adapter SMX_Y-measuring system Adapter SMX_Z-measuring system Adapter SMX_B-measuring system
6SL3055-0AA00-5HA0 6SL3055-0AA00-5HA0 6SL3055-0AA00-5HA0 6SL3055-0AA00-5EA0
X520 X520 X520 X520

SME25 /D1-06.5 EnDat2.1 SME25 /D1-16.5 EnDat2.1 SME25 /D1-26.5 EnDat2.1 SME20 /D2-06.2 1V SS
-D1-06W51 -D1-16W51 -D1-26W51 -D2-06W22

2351770 2351770 2351770 -
YE
Verb-Leitung*Messy*ENDAT*2M Verb-Leitung*Messy*ENDAT*2M Verb-Leitung*Messy*ENDAT*2M A-LTG*DREHGEBER*4X2X0.14+4X0.5
X1 X1 X1 X1
-D1-06A61 /D1-06.5 -D1-16A61 /D1-16.5 -D1-26A61 /D1-26.5 -D2-06A22 /D2-06.2
3DX01_AXX_00_DMS 3DX01_AXY_20_DMS 3DX01_AXZ_20_DMS 3DX01_AXB_20_DMS

X-measuring system Y-measuring system Z-measuring system B-measuring system
557 679-09 557 679-07 557 679-06 528 077-01
EnDat EnDat EnDat 1V SS
measuring system X-axis measuring system Y-axis measuring system Z-axis measuring system B-axis

Schematic diagram
201271 CNC unit

840D SL 2110 2647035 EN 34
1 2 3 4 5 6 7 8
busbar
+24V/BAR +24V/BAR
/A1-10.8 /A4-11.1
106
-0V-X3-105 -X3 -0V-X3-105
B
/A1-14.8 /A4-11.1
19
-A4-01F21 -X3
B
2
GNYE-0,75
BU-0,75
6A B
BU-0,75
GNYE-0,75
BU-0,75
BU-0,75
1
3
X1
X1
-A4-01A21 -A4-01A61
GND
GND
+VS
+US
F.G.
F.G.
USB0 Port 1
USB 2.0
/A4-15.1
USB2 Port 2
/A4-15.4
Attention!!!
Profibus/MPI
DVI/VGA
Ethernet-slots
MPI/DP
monitor
COM1
/A4-71.1
USB4 Port 3
RS232
USB 2.0 /A4-15.6

by customer
USB5 Port 4
-A4-15W41 Do not use
2469140
Patch-Kab*CAT5 Port 5
6FC5210-0DF31-2AA0
2891154
PCU 50.3 HUB
interface external Ethernet

by customer
Ethernet-plug-in position
ETH1
Ethernet
status
/A4-15.1
ETH2
/A4-15.4
PCI-plug-in pos.
PCI-plug-in pos.
Compact-Flash
1
PE
PE34
/A0-02.8

Schematic diagram
201271 PCU

Ethernet port 2110 2647035 EN 35
1 2 3 4 5 6 7 8
/A4-11.6
/A4-11.6
PE/TAST
PE/MON
PE
PE
-A4-03A21 -A4-03A51
X206
/A4-11.2
/A4-11.3
X10
24V
24V
-A4-17W21
2377067
X50
Compact-Flash
VERB-LEITUNG*USB*1,8M*A-B
X302 X203
USB 2.0
X201
USB 2.0
/A4-17.2 /A4-17.2
X51
DI
/G9-02.3 X303 X204
X52
DI
/G9-02.4
X53
DO
control part
display
X207
X208
X54
I / O
DO
cover
6FC5303-0AF50-3BA0
6FC5303-0AF50-0BA0
X55
DI
/G9-02.5
MCP483C TCU
Keyboard TCU / Screen

-A4-15W72
2424465
Ethernet
Patch-Kab*CAT5
S2 X20 X202
Ethernet /A4-15.6 /A4-15.6
off
on
1 x
2 x
3 x X21
4 x
5 x
/A4-15.6
6 x
7 x
8 x
9 x
10 x
screen
X60
handwheel
Override
X30.1
X30.2
/G9-01.5
X61
PE
Schematic diagram
change JAE DMC 55H & EFS +M+B
201271 command station

Screen 2110 2647035 EN 36
1 2 3 4 5 6 7 8
DCL/S-axis
/A4-00.8
DCL/Z-axis
/A4-00.5 -A4-20W41 -A4-20W61 -A4-20W12 -A4-20W42 -A4-20W62
DCL/LM 2358516 2358515 2358515 2358515 2358515
/A4-00.8
TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
X200
X201
X202
X200
X201
X200
X201
X200
X201
X200
X201
X200
X201
LEDs LEDs LEDs LEDs LEDs LEDs
/D1-26.2
/A4-20.1
/A4-20.4
/A4-20.6
/A4-20.6
/A4-20.1
/A4-20.1
/A4-20.4
/A4-20.4
/A4-20.6
/A4-20.6
READY READY READY READY READY READY
DC LINK DC LINK DC LINK DC LINK DC LINK DC LINK
Drive-Cliq 24V
+ + + + + + + + + + +
X24
M M M M M M M M M M M
/C0-01.5
CNC1
DCP DCP DCP DCP DCP DCP DCP DCP DCP DCP DCP
DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN DCN
/A4-06.1
control logic
control logic
control logic
control logic
control logic
6SL3130-6TE23-6AA3
6SL3120-1TE26-0AA3
6SL3120-1TE23-0AA3
6SL3120-1TE23-0AA3
6SL3120-1TE23-0AA3
6SL3120-1TE21-8AA3
/C1-01.7
X21
X21
X21
X21
X21
ALM SMM SMM SMM SMM SMM
-C0-01A21 -C1-01A21 -D1-01A21 -D1-21A21 -D1-11A21 -F8-11A21
3XX01_SPI12_01_SMM 3DX01_AXX_00_SMM 3DX01_AXZ_20_SMM 3DX01_AXY_20_SMM 3DX01_TM_00_SMM

3XX01_DSYS_00_XLM drives module S-axis drives module X-axis drives module Z-axis drives module Y-axis drives module TM-axis
Supply module
control logic
U,V,W
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
Drive-Cliq
X202
X202
X202
X202
X202
/D1-01.2
/D1-02.2
/D1-21.2
/D1-22.2
/D1-11.2
/D1-12.2
/C0-01.2
/C0-01.6
/C1-00.2
/C1-03.2
/F8-11.2
/F8-12.2
X21
X1
X1
X1
X1
X1
main
-C1-03W21 -D1-02W21 -D1-22W21 -D1-12W21 -F8-12W21

2353411 2367801 2353411 2367801 7067610
PUR*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34 PUR*2x(2x0,15)+2x0,34
>+M Drive-Cliq
X500
-C1-03A21 /C1-03.2
3XX01_SPI12_01_SMX_IMS
Adapter SMX_S-axis
6SL3055-0AA00-5EA0
X520
SME20 /C1-03.2 1V SS
-C1-03W22
2364883
WH
LIYCY*10X0,34*ABGESCHIR
SMI
SMI
SMI
SMI
1V SS
3DX01_AXX_00_SMX_IMS
3DX01_AXY_20_SMX_IMS
3DX01_AXZ_20_SMX_IMS
Position sensor rack Spindle
X500
X500
X500
X500
/C1-03.2
3DX01_TM_00_SMX_IMS
/D1-02.2
/D1-22.2
/D1-12.2
/C1-01.4
/F8-12.2
X1
3XX01_SPI12_01_IMS
6FX2001-6RB12-4FF1
1FK7103-5AF71-1DH0
1FK7103-5AF71-1DH0
1FK7103-5AF71-1DH0
1FK7063-5AH71-1KB0
/C1-01.2
/D1-01.2
/D1-01.3
/D1-21.2
/D1-21.3
/D1-11.2
/D1-11.3
/F8-11.2
/F8-11.3
Motor TM-axis
Position sensor rack
Motor X-axis
Motor Y-axis
Motor Z-axis
Main drive
E M E M E M E M
M
030149275
EnDat2.1
EnDat2.1
EnDat2.1
EnDat2.1
-C1-01M21 -C1-03A22 -D1-01M21 -D1-21M21 -D1-11M21 -F8-11M21
SPI-axis X-axis Z-axis Y-axis TM-axis

Schematic diagram
201271 axis drive

840D SL 2110 2647035 EN 37
revision
>+M
1
/A4-00.8
Date
CNC1
/A4-05.8
Name
DCL/6.-axis
Date
chec.
6SL3120-2TE21-8AA3
+
M
X1
change
Drive-Cliq
/D2-01.2
-A4-21W41
DCP
TPE*2x(2x0,15)+2x0,34
2356830
DCN
Created by
1FK7100-5AF71-1FH0 X200
X2 /A4-21.4
/D2-01.3
/G1-11.2
B-axis
JAE
JAE
-D2-02W21
M
/D2-01.2 Drive-Cliq
09.02.10
DMM
SMI
2367806
X201
E
EnDat2.1
PUR*2x(2x0,15)+2x0,34
X500 X202
2
/D2-02.2 /D2-02.2
-D2-01M21
Drive-Cliq
3DX01_AXB_20_SMX_IMS -G1-12W21
Motor B-axis
2353411 control logic
-D2-01A21
PUR*2x(2x0,15)+2x0,34
drives module B-axis
drives module PC-axis

X500 X203 X21
3DX01_PC_00_DMM
rep. by
3DX01_AXB_20_DMM
E
EnDat2.1 /G1-12.2 /G1-12.2
SMI Drive-Cliq
201271
M
/G1-11.2 Control logic
LEDs
project number
X22
READY
DC LINK
/G1-11.3
DCN
DCP
+
M
3DX01_PC_00_SMX_IMS
-G1-11M21
Motor PC-axis
PC-axis
6SL3100-1DE22-0AA0
+
M
1FK7060-5AH71-1FH0
DCP
DCN
main 24V
X1 X24
3
/A1-05.2
rep. of
CSM
LEDs
-A1-05A21
Module Power supply

READY
DC LINK
DCN
DCP
+
M
6SL3100-1DE22-0AA0
+
M
DCP
DCN
main 24V
X1 X24
/A1-05.4 /A4-10.1
source
CSM
4
LEDs
-A1-05A41
Module Power supply

READY
DC LINK
DCN
DCP
+
M
840D SL
axis drive
5
Schematic diagram
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
+M+S
language
8
sheet A4-06/001
38
1 2 3 4 5 6 7 8
-A3-01A51 -A5-10A31 -A5-10A31

/A3-01.5 /A5-10.3 /A5-10.3
Profi-Slave-Address: 4 Profi-Slave-Address: 4
OSX_FB_MACH_ON_AUX OX_INFEED_ENABLE_NCU OX_ENABLE_OUT_3_NX_NCU

PNOZMulti
Profibus
Profibus
Check-back signal OA2 enable A0 enable A1
Machine ON SLM Ready AUS 3
NCU A47.0 NCU+NX A47.1

plug-in position: 33 plug-in position: 33
A0
A1
M
M
X1.3
7
BU-0,75
BU-0,5
BU-0,5
BU-0,5
6
10
11
12
X122
E3
M
M1
DI0
DI1
DI2
DI3
DI8
DI9
DI10
DI11
Profibus
NCU730
Check-back signal E33.3

Machine ON
/A4-00.2 3XX01_DSYS_00_NCU
E3
Control NCU
IX_GEN_MACHINE_ON -A4-00A21
inputs / outputs
Profi-Slave-Address: 4 6FC5373-0AA00-0AA0
/A5-08.3
-A5-08A31

Schematic diagram
201271 CNC unit

Check-back signal 2110 2647035 EN 39
1 2 3 4 5 6 7 8
6SL3100-1DE22-0AA0
Supply 24V
-A1-05A41
CSM
Module Power supply
/A4-06.4
X24
M
+
BK-1,5
BK-1,5 wiring Short-circuit-proof
2
A
1
2
A
C
B
1
1
-A4-10X21
C
B
BK-1,5
BK-1,5
BK-1,5
BK-1,5
X124
X124
+
-A4-00A21 -A4-00A51
NCU730
/A4-00.2 /A4-00.5
NX15
Supply 24V Supply 24V

6FC5373-0AA00-0AA0 6SL3040-0NB00-0AA0

Schematic diagram
201271 Supply 24V

Control 2110 2647035 EN 40
1 2 3 4 5 6 7 8
busbar
+24V/BAR +24V/BAR
/A4-01.5 /A5-03.1
D 106
-0V-X3-105 -X3 -0V-X3-105
17
17
/A4-01.5 /A7-02.1
-X3 -X3
B
GNYE-0,75
GNYE-0,75
1
-A4-11F21
24
24
6A B
-A7-00X41 -A7-00X61
14
-X3
A
-A7-00W41 -A7-00W61
GNYE-0,75
BU-0,75
BU-0,75
GNYE
GNYE
2508940 2508940
OELFEX-ROBOT*25G0,5 OELFEX-ROBOT*25G0,5
-A4-11X21
1
command station
>+M+B
/A0-02.2
24
24
-A7-00X42 -A7-00X62
-A4-11W21
GNYE
BK/1
BK/2
2515655
OELFEX-ROBOT*3G1
PE-TFT
GNYE-0,75
GNYE-0,75
-A4-11X22
1
-0V/B-H
1
/A7-01.3
2
GNYE-0,75
BU-0,75
BU-0,75
3
GNYE-0,75
4
GNYE-6
PE/MON
BU-0,75 /A4-03.6
5
BU-0,75 GNYE-6
PE/TAST
/A4-03.3
6
GNYE-2,5
PE/PIT
/A8-03.2
CU-rail
7
GNYE-6
PE
PE
0V
0V
+24V
+24V
rotary passage
X10
X206
-A4-03A21 -A4-03A51
MCP483C
8
/A4-03.2 /A4-03.5 GNYE-6
front indicating plate
TCU
Keyboard TCU / Screen
9
Power supply 24V Power supply 24V GNYE-6
6FC5303-0AF50-3BA0 6FC5303-0AF50-0BA0 Handwheel

Schematic diagram
201271 Supply 24V

command station 2110 2647035 EN 41
1 2 3 4 5 6 7 8
2891154 2891154 2891154

ETHERNET - interface ETHERNET - interface ETHERNET - interface
-A4-01A61 Ethernet -A4-01A61 Ethernet -A4-01A61 Ethernet
/A4-01.6 /A4-01.6 /A4-01.6
HUB
HUB
HUB
Screen
Screen
Screen
RXN
RXN
RXN
TXN
TXN
TXN
RXP
RXP
RXP
Port 1
Port 2
Port 3
TXP
TXP
TXP
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
S
S
1
8
SH
SH
SH
-A4-15W11 -A4-15W41 -A4-15W71

WH/GN
WH/GN
WH/GN
WH/OR
WH/OR
WH/OR
2469140 2469140 2386673
GN
GN
GN
OR
OR
BU
Patch-Kab*CAT5 Patch-Kab*CAT5 Patch-Kab*CAT5
command station
>+M+B
S
1
8
X21
X120
ETH2
RXP
RXP
RXP
TXN
NC
NC
NC
NC
Screen
TXN
NC
NC
NC
NC
Screen
TXN
NC
NC
NC
NC
Screen
TXP
RXN
TXP
RXN
TXP
RXN
-A4-00A21 -A4-01A21 -A4-03A21
MCP483C
PCU 50.3
NCU730
/A4-00.2 /A4-01.2 /A4-03.2
3XX01_DSYS_00_NCU
Control NCU interface external Keyboard
ETHERNET - interface ETHERNET - interface ETHERNET - interface

6FC5373-0AA00-0AA0 6FC5210-0DF31-2AA0 6FC5303-0AF50-3BA0
6FC5303-0AF50-3BA0
ETHERNET - interface
6FC5210-0DF31-2AA0
ETHERNET - interface -A4-03A21 Keyboard
MCP483C
-A4-01A21 interface external /A4-03.2
PCU 50.3
/A4-01.2
Screen
RXN
TXN
RXP
TXP
NC
NC
NC
NC
Screen
X20
RXN
TXN
RXP
TXP
ETH1
NC
NC
NC
NC
S
1
8
S
1
SH
SH
-A0-05W61
WH/GN
WH/OR
GN
2417785
-A4-15W72
WH/GN
WH/OR
BU
Patch-Kab*CAT5
2424465
GN
OR
Patch-Kab*CAT5
S
1
8
RJ45
S
1
8
X202
RXP
TXN
NC
NC
NC
NC
Screen
TXP
RXN
-A0-05X61
RXP
TXN
NC
NC
NC
NC
Screen
TXP
RXN
-A4-03A51
MSDD
/A0-05.6
TCU
/A4-03.5
Control cabinet -
front panel interface TCU / Screen

ETHERNET
4000-68000-0010000 ETHERNET - interface
6FC5303-0AF50-0BA0

Schematic diagram
201271 Overview

Ethernet port 2110 2647035 EN 42
1 2 3 4 5 6 7 8
command station
>+M+B
6FC5303-0AF50-3BA0
USB - interface
-A4-03A21 Keyboard
MCP483C
/A4-03.2
USBP+
Screen
USBP-
GND
+5V
X302
S
1
SH
-A4-17W21
2377067
WH
GN
RD
BK
VERB-LEITUNG*USB*1,8M*A-B
S
1
4
X203
USBP-
USBP+
+5V
GND
Screen
-A4-03A51
TCU
/A4-03.5
TCU / Screen
USB - interface
6FC5303-0AF50-0BA0

Schematic diagram
201271 Overview

USB-Connection 2110 2647035 EN 43
1 2 3 4 5 6 7 8
-A4-00A21 /A4-00.2 -A4-00A21 /A4-00.2 -C1-01A21 /A4-05.2
6FC5373-0AA00-0AA0 6FC5373-0AA00-0AA0 6SL3120-1TE26-0AA3

DRIVE-CLIQ - interface (RJ45) DRIVE-CLIQ - interface (RJ45) DRIVE-CLIQ - interface (RJ45)
Control NCU Control NCU
NCU730
NCU730
SMM
3XX01_DSYS_00_NCU 3XX01_DSYS_00_NCU
+(24V)
+(24V)
+(24V)
Screen
Screen
Screen
M(0V)
M(0V)
M(0V)
RXN
RXN
RXN
TXN
TXN
TXN
RXP
RXP
RXP
TXP
TXP
TXP
X100
X101
X201
A
A
B
B
S
S
1
8
SH
SH
SH
-A4-20W11 -A4-20W41 -A4-20W61

7067633 2358516 2358515
GN
GN
GN
RD
RD
RD
BU
BU
BU
BK
BK
BK
PK
PK
PK
YE
YE
YE
TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34
S
1
B
X200
X200
X200
RXP
RXP
RXP
TXN
Screen
TXN
Screen
TXN
Screen
TXP
RXN
TXP
RXN
TXP
RXN
M(0V)
M(0V)
M(0V)
+(24V)
+(24V)
+(24V)
SMM
SMM
ALM
3XX01_DSYS_00_XLM
Supply module

6SL3130-6TE23-6AA3 6SL3120-1TE26-0AA3 6SL3120-1TE23-0AA3
/A4-05.1 /A4-05.2 /A4-05.3

-C0-01A21 -C1-01A21 -D1-01A21
-D1-01A21 /A4-05.3 -D1-21A21 /A4-05.4 -D1-11A21 /A4-05.6

SMM
SMM
SMM
+(24V)
+(24V)
+(24V)
Screen
Screen
Screen
M(0V)
M(0V)
M(0V)
RXN
RXN
RXN
TXN
TXN
TXN
RXP
RXP
RXP
TXP
TXP
TXP
X201
X201
X201
A
A
B
B
S
S
1
8
SH
SH
SH
-A4-20W12 -A4-20W42 -A4-20W62
2358515 2358515 2358515
GN
GN
GN
RD
RD
RD
BU
BU
BU
BK
BK
BK
PK
PK
PK
YE
YE
YE
TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34
A
S
1
B
X200
X200
X200
RXP
RXP
RXP
TXN
Screen
TXN
Screen
TXN
Screen
TXP
RXN
TXP
RXN
TXP
RXN
M(0V)
M(0V)
M(0V)
+(24V)
+(24V)
+(24V)
SMM
SMM
SMM
/A4-05.4 /A4-05.6 /A4-05.7

-D1-21A21 -D1-11A21 -F8-11A21

Schematic diagram
201271 Overview

DRIVE-CLIQ interface 2110 2647035 EN 44
1 2 3 4 5 6 7 8
-A4-00A21 /A4-00.2 -A4-00A51 /A4-00.5
6FC5373-0AA00-0AA0 6SL3040-0NB00-0AA0
DRIVE-CLIQ - interface (RJ45) DRIVE-CLIQ - interface (RJ45)
NCU730
NX15
+(24V)
+(24V)
Screen
Screen
M(0V)
M(0V)
RXN
RXN
TXN
TXN
RXP
RXP
TXP
TXP
X105
X101
A
A
B
B
S
S
1
8
SH
SH
-A4-21W11 -A4-21W41
2358513 2356830
GN
GN
RD
RD
BU
BU
BK
BK
PK
PK
YE
YE
TPE*2x(2x0,15)+2x0,34 TPE*2x(2x0,15)+2x0,34
S
1
B
X100
X200
RXP
RXP
TXN
Screen
TXN
Screen
TXP
RXN
TXP
RXN
M(0V)
M(0V)
+(24V)
+(24V)
NX15
DMM
3XX01_DSYS_00_NCX
Control-Extension_ NX
DRIVE-CLIQ - interface (RJ45) DRIVE-CLIQ - interface (RJ45)

6SL3040-0NB00-0AA0 6SL3120-2TE21-8AA3
/A4-00.5 /A4-06.1
-A4-00A51 -D2-01A21

Schematic diagram
201271 Overview

DRIVE-CLIQ interface 2110 2647035 EN 45
1 2 3 4 5 6 7 8
6FC5210-0DF31-2AA0
RS232-interface
-A4-01A21 interface external
PCU 50.3
/A4-01.2
Screen
GND
RXD
DTR
DSR
TXD
RTS
CTS
COM1
n.c.
n.c.
S
1
SH
-A4-71W31
2636830
WH
GN
BN
BU
GY
PK
YE
NYSLYOE-SO-SCH.*7X0.14
-A4-71W71
.
WH
GN
BN
BU
GY
PK
YE
NYSLYOE-SO-SCH.*7X0.14
SH
S
1
9
SUB-D9
n.c.
n.c.
TXD
RXD
DTR
RTS
GND
DSR
CTS
Screen
-A0-05X61
RS232-interface
S
1
20
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
SUB-D25
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
n.c.
TXD
RXD
DTR
GND
DSR
CTS
Screen
-A0-05X61
MSDD
/A0-05.6

RS232-interface
4000-68000-0010000

Schematic diagram
201271 interface
revision Date Name Created by ZOEHC rep. by rep. of source

RS232 2110 2647035 EN 46
revision
1
/A3-20.8
/A4-11.4
Date
Name
+24V/BAR
-0V-X3-100
Date
chec.
change
-A5-03F21
Created by
2A B
BU-0,75 2 1
JAE
JAE
09.02.10
2
-A5-03A21
-X3
BU-0,75
rep. by
3 1M GN RD RD
1L+ 1
A 101
201271
project number
ON BF SF
4 2M 2L+ 2
/A4-00.2
-A4-00A21
1 1 NC
2 2 M
RTS 4 4 2RTS_DP
M5V2 5 5 1M
P5V2 6 6 1P5
busbar
P24_SERV
-A5-03X32
-A5-03X31
7 7
NC
3
9 9
ON
OFF
DATA-A 8 8 2XRS_DP
rep. of
X
6FC5373-0AA00-0AA0
64
DATA-B 3 3 2RS_DP
X
32
-A5-03W31
Profibus Cable 2x0,34

2262759
A1 A1 X126
X
16
GN
Profibus-DP1
B1 B1
X
Control NCU
OFF
OFF
X
RD
BU-0,75
4
X
X
GND GND
3XX01_DSYS_00_NCU
6ES7 151-1BA02-0AB0
X
ET 200S IM151
2
A2 A/PRO_IM A2
X
1 /A6-01.2
ON
ON
B2 B/PRO_IM B2
X
NCU730
* /A6-01.2
GND GND
source
module plug-in slot: 1
4
BU-0,75
DP_T0B1
DP_T0SH
DP_T0A1
3 P1/1M Profi-Slave-Address: 4 P2/L+ 2
Power-Module
-A5-03A41
/T0-01.3
/T0-01.3
/T0-01.3
6ES7 138-4CA50-0AB0
-A5-03F41
7 P1/1M GN RD P2/L+ 6
6A B
2 1
P2/L+
P1/1M
PWR SF
Digital output 24VDC

P2/L+
P1/1M
6ES7 138-4FB02-0AB0 module plug-in slot: 2
outputs
Profibus
5
LED LED
-A5-03A51
A0 /C0-11.2
Schematic diagram
9 1
OFX_GEN_EMSTP_CH1_N
A1 /C0-11.5
13 5
PROFIsafe
OFX_GEN_STOP_CH1_MONITOR
BU-0,75
128
256
512
16
32
64
1
2
4
8
OFF
SF
RD
X
X
X
X
X
X
X
X
X
1022
ON
0
1
2
3
4
5
6
7
8
9
P2/L+
P1/1M
Digital input 24VDC

P2/L+
P1/1M
6ES7 138-4FA02-0AB0 module plug-in slot: 3

+24V/I
LED LED
6
E4 E0 /C0-21.1
9 1
IFX_TC_DRIVES_ENABLE_CNC IFX_GEN_OM1_CH1_SEL
-A5-03A61
E5 /F8-11.4 E1 /C0-21.3
/A5-05.1
13 5
IFX_TM_DRIVES_ENABLE_CNC IFX_GEN_OM2_CH1_SEL
E6 /G1-11.4 E2 /C0-21.4
object
series
11 3
PROFIsafe
IFX_PC_DRIVES_ENABLE_CNC IFX_GEN_OM3_4_CH1_SEL
E7 E3 /C0-21.7
15 7
IFX_PS_DRIVES_ENABLE_CNC IFX_GEN_EMSTP_CH1_N
2110
128
256
512
16
32
64
1
2
4
8
OFF
SF
RD
RD
RD
DMC 55H
X
X
X
X
X
X
X
X
X
2VsF
1VsF
1021
ON
P2/L+
P1/1M
0
1
2
3
4
5
6
7
8
9
Digital input 24VDC

P2/L+
P1/1M
6ES7 131-4BF00-0AA0 module plug-in slot: 4

7
LED LED
E4 /H0-01.2 E0 /G7-01.5
3 1
-A5-03A71
IX_GEN_DRIVES_ENABLE IX_TP_BATTERIE_MIN
DCC
E5 /H0-01.3 E1 /G7-01.6
7 5
2647035
IX_GEN_READ_IN_ENABLE IX_TP_RDY
& EFS
E6 /H0-01.1 E2 /H0-01.7
4 2
IX_SPI_FEED_STOP_N IX_GEN_T_H_M_FUNCTION
E7 /H0-01.3 E3 /H0-01.5
8 6
IX_TC_ENABLE IX_SH_ENABLE
EN
Place
SF
RD
+M+S
language
P2/L+
P1/1M
IB
-0V-X3-100
+24V/BAR
PWR
8
/A5-04.1
/A7-01.3
/A5-04.2
/A5-04.2
sheet A5-03/001
47
revision
1
/A5-03.8
/A3-10.8
Date
Name
+24V/PB
-0V-X3-100
Date
chec.
change
Created by
JAE
JAE
/A5-03.8
09.02.10
2
IB
-A7-02K21
-A7-02K41
/A7-02.2
/A7-02.4
EMERGENCY STOP
EMERGENCY STOP
Machine ON
Machine ON
-X3
BU-0,75 BU-0,75 34 33 BU-0,75 34 33
rep. by
A 104
201271
project number
Power-Module
-A5-04A21
6ES7 138-4CA01-0AA0
7 P1/1M GN RD P2/L+ 6
P2/L+
P1/1M
PWR SF
Digital output 24VDC 2,0A

3
P2/L+
P1/1M
6ES7 132-4BB31-0AA0 module plug-in slot: 6
rep. of
LED
-A5-04A31
A0 /C2-04.4
1
OX_SPI_TL_CLP_CLAMP
5
SF
RD
source
P2/L+
P1/1M
4

P2/L+
P1/1M

BU-0,75
LED LED
A4 A0 /B0-01.6
3 1
-A5-04A41
OX_SPI_LUB_CAIR_ON OX_GEN_HYD_ON
A5 A1 /C2-05.3
7 5
OX_SPI_LUB_OIL_PUMP_ON OX_SPI_CAIR_JETS_EXT
A6 /F8-07.5 A2 /C2-05.5
4 2
OX_TM_TOOL_CYL_UNLOCK OX_SPI_CAIR_TOOL
A7 /F8-07.7 A3 /B4-00.6
8 6
OX_TM_TOOL_CYL_LOCK OX_OMS_ON
outputs
Profibus
SF
RD
5
P2/L+
P1/1M
Schematic diagram
P2/L+
P1/1M
LED LED
A4 /H4-93.2 A0 /H4-08.2
3 1
-A5-04A51
OX_SST_SC_CL_PO_1_STATE OX_HCD_TST_MCON_CLEAN
A5 /H4-93.4 A1
7 5
OX_SST_SC_CL_PO_2_STATE OX_PC_CL_PRESS_HYD_OFF
A2 /H4-08.5
4 2
OX_HCD_SST_BLOW_AIR
A3 /H4-01.6
8 6
OX_HCD_ON
SF
RD
6
P2/L+
P1/1M
Digital output Relais 5,0A

P2/L+
P1/1M
6ES7 132-4HB01-0AB0 module plug-in slot: 9
object
series
LED
-A5-04A61
A0 /B1-01.1
2110
1
OX_GEN_LUB_ON
DMC 55H
A1
5
OX_SPI_ROTRA_LUB_ON
7
SF
RD
P2/L+
P1/1M
IB

DCC
2647035
& EFS
/A5-05.2
EN
Place
+M+S
language
+24V/DIAG
-0V-X3-100
8
/A5-05.1
/A8-10.1
sheet A5-04/001
48
revision
1
/A5-04.8
/A5-03.6
Date
+24V/I
Name
-0V-X3-100
Date
chec.
change
Created by
JAE
JAE
/A5-04.7
09.02.10
2
IB
-F7-02K31
-F7-02K21
/F7-02.3
/F7-02.2
Working space
Working space
enable
enable
Tool changer
Tool changer
-X3
BU-0,75 BU-0,75 14 13 BU-0,75 14 13
rep. by
B 101
201271
project number
Power-Module
-A5-05A21
6ES7 138-4CA01-0AA0
7 P1/1M GN RD P2/L+ 6
P2/L+
P1/1M
PWR SF

3
P2/L+
P1/1M
rep. of
LED LED
A4 A0
3 1
-A5-05A31
OX_TM_MAG_TOOL_UNLOCK OX_TM_TPU_GET_TOOL
A1
7 5
BU-0,75
OX_TM_TPU_RELEASE_TOOL
A2
4 2
OX_TM_TPU_TRANSFERPOS
A3
8 6
OX_TM_TPU_MAGAZINPOS
SF
RD
source
P2/L+
P1/1M
4

P2/L+
P1/1M
LED LED
A0 /F8-06.2
3 1
-A5-05A41
OX_TC_CYL_1_HOME_POS
A5 A1 /F8-06.3
7 5
OX_TC_TL_BRUSH_CLEAN OX_TC_CYL_1_SPINDLE
A6 /G5-02.2 A2 /G0-04.2
4 2
OX_TLB_CLEAN OX_TC_CLEAN_EXTEND
A3
8 6
OX_TM_TPU_AIR_CLEANING
outputs
Profibus
SF
RD
5
P2/L+
P1/1M
IB
Schematic diagram
/A5-06.2
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
+M+S
language
+24V/I
-0V-X3-100
8
/A5-06.1
/A6-02.1
sheet A5-05/001
49
revision
1
/A5-05.8
/A1-07.5
Date
Name
+24V/TMC
-0V-X3-100
Date
chec.
change
Created by
JAE
JAE
/A5-05.5
09.02.10
2
IB
-B7-04K71
-B7-04K61
/B7-04.7
/B7-04.6
or service operation
closed
closed
and locked
and locked
cabin door
cabin door
-X3
BU-0,75 BU-0,75 74 73 BU-0,75 74 73
rep. by
A 102
201271
project number
Power-Module
-A5-06A21
6ES7 138-4CA01-0AA0
7 P1/1M GN RD P2/L+ 6
P2/L+
P1/1M
PWR SF

3
P2/L+
P1/1M
rep. of
LED LED
A4 /F7-09.3 A0 /B6-05.3
3 1
-A5-06A31
OX_TC_DOOR_OPEN OX_CC_FORWARD
A5 /F7-09.1 A1 /B6-05.2
7 5
OX_TC_DOOR_CLOSE OX_CC_BACKWARD
A2 /B6-02.2
4 2
OX_CC_WORM_ON
A3 /B6-02.3
8 6
OX_CC_WORM_2_ON
SF
RD
source
P2/L+
P1/1M
4

P2/L+
P1/1M
LED LED
A0
3 1
-A5-06A41
OX_LA_MOVE_OUT
A1
7 5
OX_LA_MOVE_IN
4 2
8 6
outputs
Profibus
SF
RD
5
P2/L+
P1/1M
IB
Schematic diagram
/A5-07.2
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
+M+S
language
-0V-X3-100
8
/A5-07.1
sheet A5-06/001
50
revision
1
/A5-06.8
/A1-14.8
Date
Name
-0V-X3-100
+24V-X3-200
Date
chec.
change
Created by
JAE
JAE
/A5-06.5
09.02.10
2
IB
-X3
-X3
BU-0,75 BU-0,75
rep. by
C 101 C 200
201271
project number
Power-Module
-A5-07A21
6ES7 138-4CA01-0AA0
7 P1/1M GN RD P2/L+ 6
P2/L+
P1/1M
PWR SF

3
P2/L+
P1/1M
6ES7 132-4BB31-0AB0 module plug-in slot: 17
rep. of
LED
-A5-07A31
A0
1
OX_SPI_WYE
A1
5
OX_SPI_DELTA
SF
RD
source
P2/L+
P1/1M
4

P2/L+
P1/1M
LED LED
A4 /B7-04.1 A0 /A7-02.6
3 1
-A5-07A41
OX_GEN_CABIN_UNLOCK OX_GEN_PLC_RDY
A5 /A8-02.5 A1 /A9-11.4
7 5
OX_HW_CNC_ACTIVE OX_GEN_CNC_PGM_ACTIVE
A6 /G7-01.4 A2 /C2-01.1
4 2
OX_TP_ENABLE OX_SPI_TL_CLAMP_RELEASE
A7 /B6-06.5 A3 /A8-09.4
8 6
OX_CC_CU_PUMP OX_GEN_OM_4_ENABLE
Profibus
SF
RD
5
P2/L+
P1/1M
Schematic diagram
P2/L+
P1/1M
inputs/outputs
LED LED
A4 /A8-06.6 A0 /A1-14.3
3 1
-A5-07A51
OX_GEN_OM_ID_DATA_0 OX_CA_MALFUNCT
A5 /A8-06.4 A1
7 5
OX_GEN_OM_ID_DATA_1 OX_CA2_MALFUNCT
A6 /G5-01.4
4 2
OX_TLB_ENABLE
A7 A3 /C1-00.7
8 6
OX_TM_PUMP OX_SPI_IMP_DELETE
SF
RD
6
P2/L+
P1/1M

P2/L+
P1/1M
6ES7 132-4BD01-0AA0 module plug-in slot: 20
object
series
LED LED
-A5-07A61
A2 /F8-37.3 A0 /F8-23.7
2110
2 1
OX_TM_TLOAD_TIN_H OX_TM_RELEASE
DMC 55H
A3 /F8-37.6 A1 /F8-20.5
6 5
OX_TM_TLOAD_TOUT_H OX_TM_TLOAD_WDOW_UNLOCK
7
SF
RD
P2/L+
P1/1M
IB

DCC
PWR
2647035
& EFS
/A5-08.1
/A5-08.1
EN
Place
+M+S
language
+24V-X3-200
-0V-X3-100
8
/A6-02.1
/A8-13.1
sheet A5-07/001
51
revision
1
Date
/A5-07.7
/A5-07.7
Name
PWR
IB
Date
chec.
change
P2/L+
P1/1M
Created by
JAE
JAE
LED LED
-A5-08A21
A2 A0
09.02.10
2 1
OX_LA_TRANSMITTER_ON OX_LA_RECEIVER_ON
2
A1
6 5
OX_LA_RECEIVER_2_ENABLE
rep. by
SF
RD
201271
P2/L+
P1/1M
project number
Digital input 24VDC
P2/L+
P1/1M
LED LED
E4 /B7-04.1 E0
3 1
-A5-08A31
IX_GEN_CABIN_LOCKED IX_SPI_WYE
3
E5 /B7-01.5 E1
7 5
IX_GEN_CABIN_CLOSED IX_SPI_DELTA
rep. of
E2 /A3-20.4
4 2
IX_GEN_SAFETYUNIT_RDY
E7 /C2-01.3 E3 /A4-09.1
8 6
IX_SPI_TL_CLP_SWITCH_REL IX_GEN_MACHINE_ON
SF
RD
P2/L+
P1/1M
Digital input 24VDC
P2/L+
P1/1M
LED LED
source
E4 /A8-01.6 E0 /A8-09.1
3 1
-A5-08A41
IX_HW_SEL IX_GEN_OM_2
4
E5 /B0-01.4 E1 /A8-09.2
7 5
IX_GEN_HYD_MPS_N IX_GEN_OM_3
E6 /B1-01.5 E2 /A8-09.5
4 2
IX_GEN_LUB_FILL_LEV_MIN IX_GEN_OM_4
E7 /B1-01.6 E3 /A8-02.2
8 6
IX_GEN_LUB_PRESSURE_MON IX_GEN_BUTTON_CONFIRM
SF
RD
P2/L+
P1/1M
Digital input 24VDC

P2/L+
P1/1M
Profibus
LED LED
5
E4 /A1-10.7 E0 /B5-01.5
3 1
-A5-08A51
IX_CU_MPS_CONTR_CABT_N IX_CA_MPS_N
Schematic diagram
E5 /C1-08.4 E1 /B5-14.5
7 5
inputs/outputs
IX_SPI_TEMP_RDY IX_CA_WARNMSG_N
E6 /B6-02.6 E2 /B5-14.7
4 2
IX_CC_MPS_WORM_N IX_CA_MALFUNCT_1_N
E7 /H0-01.5 E3 /B5-14.6
8 6
IX_PC_ENABLE IX_CA_MALFUNCT_2_N
SF
RD
P2/L+
P1/1M
Digital input 24VDC

P2/L+
P1/1M
6
LED LED
-A5-08A61
E2 /B4-01.7 E0 /B4-01.4
2 1
IX_OMS_RDY IX_OMS_MPS_N
E3 E1 /B4-00.6
object
series
6 5
IX_TM_PUMP_MPS IX_OMS_ON_N
2110
SF
RD
DMC 55H
P2/L+
P1/1M
Digital input 24VDC

P2/L+
P1/1M

7
LED LED
E4 /A8-06.1 E0 /A8-05.2
3 1
-A5-08A71
IX_GEN_OM_ID_SYNC IX_GEN_OM_BIT_0
DCC
E5 /A8-06.3 E1 /A8-05.3
7 5
2647035
IX_GEN_OM_ID_CLOCK IX_GEN_OM_BIT_1
& EFS
E6 /A8-06.4 E2 /A8-05.5
4 2
IX_GEN_OM_ID_DATA_0 IX_GEN_OM_BIT_2
E7 /A8-06.6 E3 /A8-05.6
8 6
IX_GEN_OM_ID_DATA_1 IX_GEN_OM_BIT_3
EN
Place
SF
RD
+M+S
language
P2/L+
P1/1M
IB
PWR
8
/A5-09.2
/A5-09.2
sheet A5-08/001
52
revision
1
Date
Name
Date
chec.
change
/A5-08.8
/A5-08.8
Created by
PWR
IB
JAE
JAE
Digital input 24VDC
09.02.10
P2/L+
P1/1M
2
LED LED
-A5-09A21
E2 E0
rep. by
2 1
IX_LA_RDY IX_LA_SIGNAL_STAT
E3 /A8-09.6 E1
201271
6 5
project number
IX_GEN_OM_SERVICE_ACTIVE IX_LA_SIGNAL_DYN
SF
RD
P2/L+
P1/1M
Digital input 24VDC
3
P2/L+
P1/1M
rep. of
LED LED
-A5-09A31
E2 E0
2 1
IX_SST_DOOR_LOCKED IX_SPI_ROTRA_LUB_FILL_OK
E3 E1
6 5
IX_SST_DOOR_1_OPENED IX_SPI_ROTRA_LUB_PRE_OK
SF
RD
source
P2/L+
P1/1M
4
Digital input 24VDC

P2/L+
P1/1M
LED LED
E4 /F8-35.1 E0 /F8-20.2
3 1
-A5-09A41
IX_TM_TLOAD_CHAIN_MINUS IX_TM_TLOAD_WDOW_CLOSE
E5 /F8-37.1 E1
7 5
IX_TM_TLOAD_ACK_TOOL_IN IX_TC_POSITION_BRUSH_CLE
E6 /F8-37.4 E2 /F8-20.1
4 2
IX_TM_TLOAD_ACK_TOOL_OUT IX_TM_TLOAD_APPROVAL
E7 E3 /F8-35.3
8 6
IX_CU_ERROR_TEMP_N IX_TM_TLOAD_CHAIN_PLUS
inputs
Profibus
SF
RD
5
P2/L+
P1/1M
Digital input 24VDC
Schematic diagram
P2/L+
P1/1M
LED LED
E4 /C1-13.5 E0 /F7-09.7
3 1
-A5-09A51
IX_SPI_IAS_MONITOR IX_TC_DOOR_OPENED
E5 /C1-13.6 E1 /F7-09.4
7 5
IX_SPI_FLOW_CONTROL_MON IX_TC_DOOR_CLOSED
E6 E2 /G1-01.6
4 2
IX_PS_ROTARY_REG_OK IX_PC_DOOR_CLOSED
E7 E3 /G1-30.4
8 6
IX_GEN_POWERFAIL_MONITOR IX_PC_SAFETYUNIT_ENABLE
SF
RD
6
P2/L+
P1/1M
Digital input 24VDC

P2/L+
P1/1M
object
series
LED LED
E4 /G5-01.7 E0 /G5-01.7
3 1
-A5-09A61
IX_TLB_MEASURING_END IX_TLB_BIT_0
2110
E5 /G5-01.7 E1 /G5-01.5
7 5
IX_TLB_HOME_POS IX_TLB_BIT_1
DMC 55H
E6 E2 /G5-01.5
4 2
IX_ROBOT_PROT_DOOR_CLSD IX_TLB_BIT_2
E7 E3 /G5-01.5
8 6
IX_ROBOT_LOCK IX_TLB_BIT_3
7
SF
RD
P2/L+
P1/1M
IB

DCC
PWR
2647035
& EFS
/A5-10.2
/A5-10.2
EN
Place
+M+S
language
8
sheet A5-09/001
53
revision
1
Date
/A5-09.7
/A5-09.7
Name
PWR
IB
Date
chec.
change
Created by
P2/L+
P1/1M
JAE
JAE
09.02.10
LED LED
-A5-10A21
A2 /G1-21.7 A0 /G1-01.1
2
2 1
OX_PC_CLAMP_CONE_BL_O OX_PC_DOOR_UNLOCK
A1 /G1-21.2
6 5
OX_PC_VALVE_REQUEST
rep. by
SF
RD
201271
project number
P2/L+
P1/1M
P2/L+
P1/1M
3
LED LED
-A5-10A31
A2 A0 /A4-09.3
rep. of
2 1
OX_VMS_MSG_BEA_START OX_INFEED_ENABLE_NCU
A3 A1 /A4-09.4
6 5
OX_FMS_OM1_DISABLED OX_ENABLE_OUT_3_NX_NCU
SF
RD
P2/L+
P1/1M
Analog input 2AI I RTD ST PT100
P2/L+
P1/1M
6ES7 134-4JB50-0AB0 module plug-in slot: 34
source
4
LED
-A5-10A41
EW0 /E5-01.3
1
IW_SPI_TEMP_MONITOR
EW2 /E5-01.6
5
IW_SPI_TEMP_BEA_FRONT
SF
RD
P2/L+
P1/1M
Analog input 2AI I RTD ST PT100

P2/L+
P1/1M
6ES7 134-4JB50-0AB0 module plug-in slot: 35
Profibus
5
LED
Schematic diagram
-A5-10A51
inputs/outputs
EW0 /E5-03.2
1
IW_MACH_BED_T_COMP
EW2 /E5-03.5
5
IW_RESERVE_4_33
SF
RD
P2/L+
P1/1M

P2/L+
P1/1M

6
LED LED
-A5-10A61
A2 /A8-13.5 A0 /A8-13.7
2 1
OX_GEN_SIGNALLAMP_GN OX_GEN_SIGNALLAMP_RD
object
series
A3 /A8-13.3 A1 /A8-13.6
6 5
OX_GEN_SIGNALLAMP_BU OX_GEN_SIGNALLAMP_YE
2110
DMC 55H
SF
RD
P2/L+
P1/1M
Terminating module -A5-10A71

7

DCC
2647035
& EFS
EN
Place
+M+S
language
8
sheet A5-10/001
54
1 2 3 4 5 6 7 8
61
L2/X3-61 -X3 L2/X3-61
B
/A0-05.4 /C1-13.1
53
N-X3-50 -X3 N-X3-50
A
/A0-09.3 /A8-83.1
BK-1,5
B/PRO_IM A_PRO/SP_HYD
/A5-03.4 /H4-25.2
A/PRO_IM B_PRO/SP_HYD
/A5-03.4 /H4-25.2
D 14
-X3
-A6-01F51
-A6-01W31
2
2262759
GN
RD
Profibus Cable 2x0,34 6A C
GNYE-1,5
LBU-1,5
BK-1,5
-A6-01X31
A1
A2
GND
GND
B1
B2
OFF X ON
PE
-A6-01A31 -A6-01A51
1
2
4
5
6
7
9
3
DATA-A
DATA-B
RTS
P5V2
M5V2
AC 100-240V, 50/60Hz
AS-i/DP Gateway
I1 = 1A (230V)
BW1886
4AT
CONFIG ERROR
PRG ENABLE
AS-i ACTIV
PRJ MODE
PROFIBUS
POWER
mode
U AS-i
ESC OK
DC 24V /
set SELV
Uout Uout
DISPLAY UNIT
E: 30,5V GN
Diagnostic
Sh
+
+
Interface
-
PWR+
PWR-
RS 232
ASi+
ASi+
ASi-
ASi-
NC
NC
PE
X3
X2
PE
1
GNYE-1,5
GNYE-1,5
D 18
20
-X3 -X3
B
ASi(+)
ASi(-)
AS-i+
AS-i-
Twisting
/A1-10.7
/A1-10.7
/A6-02.1
/A6-02.1
BU-1,5
BN-1,5
AS-i Power pack

Schematic diagram
201271 ASi-Bus

Gateway 2110 2647035 EN 55
1 2 3 4 5 6 7 8
>+M+S
BU-0,75
+24V/I +24V/I
/A5-05.8 /B0-05.2
102
-0V-X3-100 -X3 -0V-X3-100
B
/A5-07.8 /A8-13.1
BU-0,75
ASi(+)
/A6-01.3
-A6-02X31
2
ASi(-)
/A6-01.3
BN/1
BN/1
BU/2
BU/2
AS-i schwarz
AS-i gelb
2401250
2401251
-A6-02W21
-A6-02W31
-A6-02A31 -A6-02A61
PwrAux L(+) FE PwrAux R(+) PwrAux L(+) FE PwrAux R(+) ASi (PWR+)
/B0-05.1
PwrAux L(-) PwrAux R(-) PwrAux L(-) PwrAux R(-) ASi (PWR-)
/B0-05.1
ASi(+) ASi(+) ASi(+) ASi(+) ASi(+)

/B0-05.1
ASi(-) ASi(-) ASi(-) ASi(-) ASi(-)
/B0-05.1
X0 X1 X0 X1
ASI/X0.1 1 ASI+ ASI+ 1 ASI/X1.1 ASI/X20.1 1 ASI+ ASI+ 1
/E0-03.1 /F8-05.1 /D2-13.1
2 AuxPwr- AuxPwr- 2 2 AuxPwr- AuxPwr- 2
ASI/X0.3 3 ASI- ASI- 3 ASI/X1.3 ASI/X20.3 3 ASI- ASI- 3

/E0-03.1 /F8-05.1 /D2-13.1
4 AuxPwr+ AuxPwr+ 4 4 AuxPwr+ AuxPwr+ 4
5 nc nc 5 5 nc nc 5
X2 X3 X2 X3
ASI/X2.1 1 ASI+ ASI+ 1 ASI/X3.1 1 ASI+ ASI+ 1
/G1-03.1 /B6-08.1
2 AuxPwr- AuxPwr- 2 2 AuxPwr- AuxPwr- 2
ASI/X2.3 3 ASI- ASI- 3 ASI/X3.3 3 ASI- ASI- 3

/G1-03.1 /B6-08.1
4 AuxPwr+ AuxPwr+ 4 4 AuxPwr+ AuxPwr+ 4
5 nc ASi-Distributor nc 5 5 nc ASi-Distributor nc 5
56416 56416

Schematic diagram
change JAE DMC 55H & EFS +M+FB
201271 ASi-Bus

Distributor 2110 2647035 EN 56
1 2 3 4 5 6 7 8
-A3-01A11 -A3-01A11
/A7-11.3
/A7-11.4
/A3-01.1 /A3-01.1
/A7-11.2
/A7-11.3
SAFE SAFE
G1-05X31/2
G1-05X31/4
T0 T1
G1-05X31/1
G1-05X31/3
X1.5
X1.6
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75 BU-0,75
PNOZ_T0 PNOZ_T1
/B7-01.1 /B7-01.1
-A7-00X41 -A7-00X61 -A7-00X61
2
-A7-00W41 -A7-00W61
BU-0,75
BU-0,75
BK/1
BK/2
BK/1
BK/2
2508940 2508940
command station
>+M+B
-A7-00X42 -A7-00X62 -A7-00X62
2
T0
/C2-01.5
BU-0,75
BU-0,75
11
21
-A7-00S61 /A7-00.7
/A7-00.6
12
22
EMERGENCY STOP
BU-0,75
BU-0,75
BU-0,75
BU-0,75
command station
X5.3
X5.4
Not-Halt-HaRa4
Not-Halt-HaRa3
Not-Halt-HaRa1
Not-Halt-HaRa2
PNOZMulti
PNOZMulti
EMERGENCY STOP 1 I2 EMERGENCY STOP 2 I3
ISX_EMSTP_CH1_N ISX_EMSTP_CH2_N
SAFE SAFE
/G9-01.1
/G9-01.1
/G9-01.1
/G9-01.1
/A3-01.1 /A3-01.1
-A3-01A11 -A3-01A11

Schematic diagram
201271 EMERGENCY STOP

command station 2110 2647035 EN 57
1 2 3 4 5 6 7 8
-A3-01A11
300
busbar
/A3-01.1 +24V/BAR +24V/BAR +24V-X3-300 -X3 +24V-X3-300
C
/A5-03.8 /G1-82.1 /A3-10.8 /B7-02.3
SAFE
BU-0,75
T2
1
-A7-01F41
61
X1.7
2A B -A7-02K21
62
/A7-02.2
BU-0,75
EMERGENCY STOP
BU-0,75
BU-0,75
+24V/+M+B Machine ON
/A8-03.1
BU-0,75
73
-A7-02K21
74
/A7-02.2
61
BU-0,75
PNOZ_T2 EMERGENCY STOP
/B7-20.2 Machine ON +24V/BSZ
/A9-11.3 -A7-02K31
62
/A7-02.3
BU-0,75
EMERGENCY STOP
Machine ON
11
-A7-00X41 -A7-00X41
4
BU-0,75
-A7-00W41
BK/11
BK/4
2508940
OELFEX-ROBOT*25G0,5
61
command station -A7-02K41
>+M+B
11
62
/A7-02.4
-A7-00X42 -A7-00X42
4
EMERGENCY STOP
Machine ON
BU-0,75
BU-0,75
X1
BU-0,75
23
-A7-01SH21 /A7-01.4 -A7-01SH21
white
X2
24
button Machine ON
BU-0,75
Machine ON
BU-0,75
-0V/B-H
-A7-00X62 /A4-11.3
4
-A7-00W61
BK/4
2508940
OELFEX-ROBOT*25G0,5
-A7-00X61
4
BU-0,75
X5.2
X5.5
PNOZMulti
PNOZMulti
Machine ON I1 Check-back signal I4
button Machine ON
ISX_SWITCH_MACH_ON ISX_FB_L_MACHINE_ON
SAFE SAFE
/A3-01.1 /A3-01.1
-A3-01A11 -A3-01A11
Schematic diagram
201271 control circuit

Machine ON 2110 2647035 EN 58
1 2 3 4 5 6 7 8
-A3-01A11 -A5-07A41
/A3-01.1 /A5-07.4
SAFE
OSX_MACHINE_CH1_ON OX_GEN_PLC_RDY
PNOZMulti
Profibus
Machine ON O1 Machine ON A0
PLC-Operational
A42.0
A0
X2.2
1
BU-0,75
BU-0,75
X5.6
PNOZMulti
Machine ON I5
PLC-Operational
BU-0,75 BU-0,75
ISX_PLC_RDY
SAFE
/A3-01.1
A1
A1
A1
-A7-02K21
U
-A7-02K31
U
-A7-02K41
U
-A3-01A11
A2
A2
A2
BU-0,75 BU-0,75 BU-0,75
-0V/PNOZm
/F7-02.1
13 14 13 14 13 14
/H4-01.5 /H4-15.2 /H4-01.5
23 24 23 24 23 24
BU-0,75
/H4-15.2 /H4-15.2 /H4-15.2

33 34 33 34 33 34
/A5-04.2 /B4-00.2 /A5-04.2
43 44 43 44 43 44
/H4-01.6 /H4-01.6
53 54 53 54 53 54
/A1-10.3 /A1-10.4 /T0-16.2
61 62 61 62 61 62
/A7-01.7 /A7-01.7 /A7-01.7
73 74 73 74 71 72
/A7-01.4 /B8-01.4 /C1-08.3
83 84 83 84 83 84
107
/T0-16.2 /G5-01.2
-0V-X3-105 -X3 -0V-X3-105

A
/A4-11.4 /A8-03.1
EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP
Machine ON Machine ON Machine ON

Schematic diagram

EMERGENCY STOP 2110 2647035 EN 59
1 2 3 4 5 6 7 8
/A7-00.5
/A7-00.2
/A7-00.5
/A7-00.3
G1-05X31/1
G1-05X31/2
G1-05X31/3
G1-05X31/4
-G1-05X31
1
4
-G1-05W31
BK/1
BK/2
BK/3
BK/4
2504203
command station setup station

>+M+RPSV
11
21
-A7-11S21 /A7-11.3
/A7-11.2
12
22
EMERGENCY STOP
command station
setup station

Schematic diagram
201271 EMERGENCY STOP

command station setup station 2110 2647035 EN 60
1 2 3 4 5 6 7 8
-A3-01A11
/A3-01.1
SAFE
T3
X1.8
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
PNOZ_T3
/F8-23.1
-A7-00X61 -A7-00X61 -A7-00X41

5
3
E4
-A7-00W61 -A7-00W61 -A7-00W41 plug-in position: 23
Profibus
BK/5
BK/6
BK/5
2508940 2508940 2508940
selection E34.4
OELFEX-ROBOT*25G0,5 OELFEX-ROBOT*25G0,5 OELFEX-ROBOT*25G0,5
remote control unit
E4
IX_HW_SEL
command station Profi-Slave-Address: 4

>+M+B
/A5-08.4
-A7-00X62 -A7-00X62 -A7-00X42
5
5
-A5-08A41
BU-0,75
BU-0,75
BU-0,75
BU-0,75 BU-0,75
ZuTa-HaRa3
ZuTa-HaRa2
ZuTa-HaRa1
23
13
-A8-01S21 /A8-01.2
21
13
31
43
-A8-02K51
24
14
22
14
32
44
/A8-02.5
/G9-01.2
/G9-01.2
/G9-01.2
Agreement button switching
Agreement button
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-A7-00X62 -A7-00X42
7
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-A7-00W61 -A7-00W41
BK/7
BK/6
2508940 2508940
X6.8
X6.9
PNOZMulti
PNOZMulti
Agreement button 1 I15 Agreement button 2 I16
-A7-00X61 -A7-00X41
7
ISX_OM2_3_CH1_CNF ISX_OM2_3_CH2_CNF
SAFE SAFE
/A3-01.1 /A3-01.1
-A3-01A11 -A3-01A11

Schematic diagram

Agreement button 2110 2647035 EN 61
1 2 3 4 5 6 7 8
-A3-01A51
/A3-01.5 -A5-07A41
/A5-07.4
OSX_OM2_3_CNF_AUX
PNOZMulti
Agreement button OA1 OX_HW_CNC_ACTIVE
Profibus
switching A5
Agreement button
A42.5
X1.2
A5
7
BU-0,75
6
E3
Profibus
Agreement button E34.3
BU-0,75
E3
IX_GEN_BUTTON_CONFIRM
/A5-08.4
-A5-08A41
A1
U
-A8-02K51
A2
BU-0,75
-0V/PROFI -0V/PROFI
/A1-14.8 /B0-01.4
13 14
/A8-01.6
21 22
/A8-01.5
31 32
/A8-01.7
43 44
/A8-01.7
switching
Agreement button

Schematic diagram

Agreement button 2110 2647035 EN 62
1 2 3 4 5 6 7 8
BU-0,75
+24V/+M+B +24V/+M+B
/A7-01.5 /B4-00.1
20
21
-A7-00X41
-A7-00W41
BK/20
BK/21
2508940
OELFEX-ROBOT*25G0,5
command station
20
21
>+M+B -A7-00X42
BU-0,75
BU-0,75
BU-0,75
1
3
X1
PITmode V2.0
A1
A2
NC
-A8-03A11
/A8-03.2
'op''ing modes'
Power supply 24V

402200
-A8-03A11
/A8-03.2
/A8-04.4
X1
Transponder
PITmode V2.0 X2
/A8-05.3
'op''ing modes' /A8-06.2
switch 'op''ing modes'
I II III IIII
PE
PE/PIT
/A4-11.6
109
-0V-X3-105 -X3 -0V-X3-105

C
/A7-02.8 /A9-08.1

Schematic diagram

3. Operating mode 2110 2647035 EN 63
1 2 3 4 5 6 7 8
command station
>+M+B 402200
outputs
PITmode V2.0
-A8-03A11 'op''ing modes'
/A8-03.2
SAFE
BA1
BA2
BA3
BA4
BA5
X1
8
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
10
11
12
-A7-00X62 8
9
-A7-00W61
BK/10
BK/11
BK/12
BK/8
BK/9
2508940
OELFEX-ROBOT*25G0,5
10
11
12
-A7-00X61
8
9
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
X5.7
X5.8
X6.1
X1.2
X6.12
PNOZMulti
PNOZMulti
PNOZMulti
PNOZMulti
PNOZMulti
selection I6 selection I7 selection I8 4.Operating mode I1 selection I19
Operating mode 1 Operating mode 2 Operating mode 3 normally open contact service operation
ISX_OM_1_SEL ISX_OM_2_SEL ISX_OM_3_SEL ISX_OM_4_SEL ISX_OM_5_SEL

SAFE SAFE SAFE SAFE SAFE
/A3-01.1 /A3-01.1 /A3-01.1 /A3-03.4 /A3-01.1
-A3-01A11 -A3-01A11 -A3-01A11 -A3-03A41 -A3-01A11

Schematic diagram

Operating mode- selection 2110 2647035 EN 64
1 2 3 4 5 6 7 8
command station
>+M+B 402200
outputs
PITmode V2.0
/A8-03.2
SI0
SI1
SI2
SI3
X2
4
BU-0,75
BU-0,75
BU-0,75
BU-0,75
13
14
15
16
-A7-00X62
-A7-00W61
BK/13
BK/14
BK/15
BK/16
2508940
OELFEX-ROBOT*25G0,5
13
14
15
16
-A7-00X61
BU-0,75
BU-0,75
BU-0,75
BU-0,75
1
6
E0
E1
E2
E3
plug-in position: 26 plug-in position: 26 plug-in position: 26 plug-in position: 26
Profibus
Profibus
Profibus
Profibus
status E46.0 status E46.1 status E46.2 status E46.3
Operating mode Operating mode Operating mode Operating mode
'op''ing modes'-selection E0 'op''ing modes'-selection E1 'op''ing modes'-selection E2 'op''ing modes'-selection E3

IX_GEN_OM_BIT_0 IX_GEN_OM_BIT_1 IX_GEN_OM_BIT_2 IX_GEN_OM_BIT_3
Profi-Slave-Address: 4 Profi-Slave-Address: 4 Profi-Slave-Address: 4 Profi-Slave-Address: 4
/A5-08.7 /A5-08.7 /A5-08.7 /A5-08.7
-A5-08A71 -A5-08A71 -A5-08A71 -A5-08A71

Schematic diagram

1 2 3 4 5 6 7 8
-A5-07A51 -A5-07A51
/A5-07.5 /A5-07.5
OX_GEN_OM_ID_DATA_1 OX_GEN_OM_ID_DATA_0
Profibus
Profibus
'op''ing modes'-selection A5 'op''ing modes'-selection A4
data bit 1 data bit 0
data communication A43.5 data communication A43.4
A5
A4
7
3
BU-0,75
BU-0,75
16
17
-A7-00X41
-A7-00W41
BK/16
BK/17
2508940
OELFEX-ROBOT*25G0,5
command station
16
17
>+M+B 402200
-A7-00X42
interface
PITmode V2.0
BU-0,75
BU-0,75
/A8-03.2
IDout0
IDout1
IDsync
IDin0
IDin1
IDclk
X2
10
5
9
BU-0,75
BU-0,75
BU-0,75
BU-0,75
12
13
14
15
-A7-00X42
-A7-00W41
BK/12
BK/13
BK/14
BK/15
2508940
OELFEX-ROBOT*25G0,5
12
13
14
15
-A7-00X41
BU-0,75
BU-0,75
BU-0,75
BU-0,75
3
8
E4
E5
E6
E7
Profibus
Profibus
Profibus
Profibus
'op''ing modes'-selection E46.4 'op''ing modes'-selection E46.5 'op''ing modes'-selection E46.6 'op''ing modes'-selection E46.7
start signal cycle data bit 0 data bit 1
data communication E4 data communication E5 data communication E6 data communication E7

IX_GEN_OM_ID_SYNC IX_GEN_OM_ID_CLOCK IX_GEN_OM_ID_DATA_0 IX_GEN_OM_ID_DATA_1
/A5-08.7 /A5-08.7 /A5-08.7 /A5-08.7
-A5-08A71 -A5-08A71 -A5-08A71 -A5-08A71

Schematic diagram

1 2 3 4 5 6 7 8
-A3-01A51 -A3-01A51 -A5-07A41 -A3-01A51 -A3-01A51

/A3-01.5 /A3-01.5 /A5-07.4 /A3-01.5 /A3-01.5
OSX_OM_2_SEL_AUX OSX_OM_3_SEL_AUX OX_GEN_OM_4_ENABLE OSX_OM_4_SEL_AUX OSX_OM_SERVICE_AUX

PNOZMulti
PNOZMulti
PNOZMulti
PNOZMulti
Profibus
selection OA3 selection 3.Operating mode OA4 enable A3 selection OA5 service operation OA14
2.Operating mode Operating mode 4 4.Operating mode Active
CNC unit A42.3
A3
X1.4
X1.5
X1.6
X2.5
6
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
X1.3
1
6
E0
E1
E2
E3
+24V
PNOZMulti
Profibus
Profibus
Profibus
Profibus
Operating mode 2 Operating mode 3 Operating mode 4 service operation
E34.0 E34.1 4.Operating mode I2 E34.2 E37.3
Active Active Active Active
E0 E1 E2 E3
IX_GEN_OM_2 IX_GEN_OM_3 ISX_OM_4_ENABLE_CNC IX_GEN_OM_4 IX_GEN_OM_SERVICE_ACTIVE
SAFE
/A5-08.4 /A5-08.4 /A3-03.4 /A5-08.4 /A5-09.2
-A5-08A41 -A5-08A41 -A3-03A41 -A5-08A41 -A5-09A21

Schematic diagram

1 2 3 4 5 6 7 8
0V/DIAG
/A3-10.8
+24V/DIAG
/A5-04.8
2
mounting brackets
GNYE-1,5
GNYE-2,5
-A3-01A11
3
1
2
X1
-A8-10A21
PE
+24V
0V
PE
PNOZm1p
RS232
/A3-01.1
X4
PMI m207 diag
PNOZMulti Display
260000
?
> <
<
<
ESC INFO
-A8-10W51
termination resistor
OFF
ON
CHIP-Card
backup 01
2378075
2377748
X 4 RS232 PMImicro
X 3
X 2
X 1
RS232
RS485
3
PE/DIAG
/A0-02.1

Schematic diagram
201271 indication

PNOZ-MULTI 2110 2647035 EN 68
1 2 3 4 5 6 7 8
SL/RD
/A8-13.4
SL/YE
/A8-13.4
SL/GN
/A8-13.3
SL/BU
/A8-13.3
SL/0V
/A8-13.3
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-A8-12X41
5
-A8-12W41
2454489
WH
GN
RD
BN
YE
A-LTG-M12-BU-8POL*10M
Enclosure
8
>+M
WH
GN
RD
BU
BN
GY
PK
YE
-A8-12P41
LED LED LED LED
RD YE GN BU
pilot lamp
(Option)

Schematic diagram
201271 pilot lamp (Option)

DMG 2110 2647035 EN 69
1 2 3 4 5 6 7 8
-A5-10A61 -A5-10A61 -A5-10A61 -A5-10A61
D 102
-0V-X3-100 -X3 -0V-X3-100 /A5-10.6 /A5-10.6 /A5-10.6 /A5-10.6
/A6-02.8 /B0-05.2
201
OX_GEN_SIGNALLAMP_BU OX_GEN_SIGNALLAMP_GN OX_GEN_SIGNALLAMP_YE OX_GEN_SIGNALLAMP_RD
+24V-X3-200 -X3 +24V-X3-200
Profibus
Profibus
Profibus
Profibus
/A5-07.8 /B5-01.1 pilot lamp A3 pilot lamp A2 pilot lamp A1 pilot lamp A0
colour BU colour GN colour YE colour RD
A49.3 A49.2 A49.1 A49.0
A3
A2
A1
A0
M
M
6
3
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
/A8-12.6
/A8-12.6
/A8-12.6
/A8-12.6
/A8-12.6
SL/BU
SL/0V
SL/YE
SL/RD
SL/GN
1
6
X1
-A8-13A21
0V
E1
E2
E3
E4
+24V
Amplifier
LED
Lightline
G3
G4
G1
G2
R3
R4
R1
R2
B3
B4
B1
B2
03Y306005
X2
X3
1
6
-A8-13X31
1
-A8-13W21
B
2454489
WH
GN
RD
BU
GY
PK
YE
A-LTG-M12-BU-8POL*10M
Enclosure
>+M
7
8
X1
WH
GN
RD
BU
BN
GY
PK
YE
-A8-13E21
GND
B G R
DMG - Lightline
Power supply
Illuminated bar

Schematic diagram
201271 Illuminated bar

Cl-Clamp 2110 2647035 EN 70
1 2 3 4 5 6 7 8
72
230V-X3-70 -X3 230V-X3-70
A
/A0-09.3 /B1-01.1
BK-1,5
X1
-A8-83H41
X2
LBU-1,5
52
N-X3-50 -X3 N-X3-50

A
/A6-01.8 /B1-01.1

Schematic diagram
201271 Signal light
revision Date Name Created by KEP rep. by rep. of source A8_E0005

Master switch Off 2110 2647035 EN 71
1 2 3 4 5 6 7 8
P_G1M2
/G1-82.2
GNYE-1
BU-0,75
BU-0,75
-A9-08X21
9
PE
11
13
15
10
12
14
16
P1+
P1-
P2+
P2-
X0
Br2
16
Br1 -X3
A
plug distributor
Special model
X1
X3
X5
X7
X2
X4
X6
X8
1
5
/G1-85.5
D 109
-0V-X3-105 -X3 -0V-X3-105

/A8-03.8 /A9-11.3

Schematic diagram
201271 plug distributor
revision Date Name Created by KIC rep. by rep. of source A9_E0002

Special model 2110 2647035 EN 72
1 2 3 4 5 6 7 8
-B0-05A21
ASi-Address: 1A
/B0-05.2
OX_GEN_CAIR_ON
2
Actuation A0
1 5 3 Cleaning air
A60.0
4
/B0-05.2
OX_PC_MPL_PALLET_CLAMP
pallet clamping A1
ASi-Bus
clamping
A60.1
A1
A0
0V
FE
-A9-09X21
X5
1
5
7000-41121-000 0000
X2
X1
1
5
A9-09X41.2_3
A9-09X41.2_4
A9-09X41.2_5
-A9-09W41
GNYE
BK/2
BK/1
27083246
A-LTG-M12*0,6M*VENTIL
/G1-22.3
/G1-22.3
/G1-22.3
PE
2
1
-A9-09Q41-X1
PE
PE
1
2
-A9-09Y41
Valve
Actuation
compressed air

Schematic diagram
201271 Actuation

compressed air 2110 2647035 EN 73
1 2 3 4 5 6 7 8
-B0-05A21
ASi-Address: 1A
/B0-05.2
IX_GEN_CAIR_PRESSURE_OK
2
pressure monitoring E0
1 5 3 pneumatic system
E60.0
4
/B0-05.2
IX_GEN_CAIR_PRE_OK_D
Diagnosis E1
ASi-Bus
pressure monitoring
E60.1
pneumatic system
E1
E0
+
-
X1
1
5
-A9-10W41
27083359
WH
BN
BU
BK
M12*M12*0,6M
X1
1
4
0V
SP2
SP1
-A9-10B41
+24V
EDS 3000
P
EDS 3346-2-0010-D01-F1 Type:diAG
S.P.1 4.0 PriM ACT
HYS.1 0.06 rAnG bAr
S.M.1 SP
E parameter
E parameter
S.d.1 ON
input
input
T.on1 0.00
T.of1 0.00
oL.L 10.0
T.Err 2.0
Err.M OFF
operating pressure 5 BAR
Pressure switch
monitoring
compressed air

Schematic diagram
201271 monitoring

compressed air 2110 2647035 EN 74
1 2 3 4 5 6 7 8
-A5-07A41
/A5-07.4
OX_GEN_CNC_PGM_ACTIVE
Profibus
Working hour counter A1
Program running
A42.1
A1
5
+24V/BSZ
/A7-01.5
BU-0,75
BU-0,75
BZ1+
BZ2+
-A9-11P41
h
-
BU-0,75
107
-0V-X3-105 -X3 -0V-X3-105

C
/A9-08.4 /B5-14.1
Working hour counter
BZ1: Machine
BZ2: Program running

Schematic diagram
201271 Working hour counter
1 2 3 4 5 6 7 8
busbar
BU-0,75
2L1 2L1 +24V/B-Profi +24V/B-Profi
/A1-14.8 /B4-01.1 /A1-14.8 /B1-01.1
2L2 2L2
/A1-14.8 /B4-01.1
2L3 2L3
/A1-14.8 /B4-01.1
11
1
5
-B0-01Q21
11
14
12
9,0-12,5A
-B0-01Q21
14
12
I>> I>> I>>
/B0-01.2
11,4A
/B0-01.5
2
BU-0,75
BK-1,5
BK-1,5
BK-1,5 -A5-04A41
/A5-04.4
1
-B0-01K61 Profi-Slave-Address: 4
7
E5
2
/B0-01.6
OX_GEN_HYD_ON
Hydraulic plug-in position: 23
Profibus
on Hydraulic A0
Profibus
Motor protecting switch E34.5
on
Hydraulic
A33.0
E5
plug-in position: 7
IX_GEN_HYD_MPS_N
A0
1
L1
L2
L3
BK-1,5
BK-1,5
BK-1,5
/A5-08.4
-A5-08A41
15
-X3
A
BU-0,75
-B0-01Z31
GNYE-1,5
-B0-01X21
1
A1
-B0-01W21
GNYE
BK/1
BK/2
BK/3
2369539 U
-B0-01K61
PSL11Y-J*4*1.5
A2
Hydraulic
>+M+FB
BU-0,75
-0V/PROFI -0V/PROFI
/A8-02.8 /B4-00.1
1 2
/B0-01.2
PE
3 4
W
V
U
-B0-01M21 /B0-01.2
5 6
M 400V/50Hz /B0-01.2
3~ 3/3,6 kW 9,0/11,4A
2800/3360 U/min
Hydraulic Hydraulic
Machine on

Schematic diagram
201271 Hydraulic
chec. series circuit diagram Nr.: language sheet B0-01/001

Machine 2110 2647035 EN 76
1 2 3 4 5 6 7 8
-B0-05A21 -B0-05A21
ASi-Address: 1B ASi-Address: 1B
/B0-05.2 /B0-05.2
IX_GEN_HYD_TEMP_OK IX_GEN_HYD_PRESSURE_OK
2 2
Temperature E2 pressure monitoring E0
1 5 3 Hydraulic 1 5 3 Hydraulic
E76.2 E76.0
4 4
/B0-05.2 /B0-05.2
IX_GEN_HYD_FILL_LEV_MIN IX_GEN_HYD_PRESSURE_OK_D
Filling level E3 Diagnosis E1
ASi-Bus
ASi-Bus
Hydraulic pressure monitoring
E76.3 E76.1
minimum Hydraulic
E3
E2
E1
E0
+
+
-
-
X4
X3
1
5
-B0-02W21 -B0-02W61
S2/BN
S1/BN
S2/BU
S1/BU
S2/BK
S1/BK
2351002 2560957
WH
BN
BU
BK
A-LTG-M12*3M*2xM12 A-LTG-M12-M12*4P*3M
X1
X1
X1
1
4
1
4
S2
S1
S2
S1
24V
0V
24V
0V
SP2
0V
SP1
-B0-02B21 -B0-02B31 -B0-02B61
+24V
EDS 3000
P
L T
EDS 3446-2-0250-D01 Type:diAG
S.P.1 125 PriM ACT
HYS.1 10 rAnG bAr
S.M.1 SP
E parameter
E parameter
S.d.1 ON
input
input
T.on1 0.00
T.of1 0.00
oL.L 250.0
T.Err 2.0
Err.M OFF
Filling level Temperature Pressure switch
Hydraulic Hydraulic Hydraulic
minimum

Schematic diagram
201271 Hydraulic

Filling level pressure monitoring 2110 2647035 EN 77
revision
/A6-02.8
/A6-02.8
/A6-02.8
/A6-02.8
>+M+S
1
ASi(-)
Date
ASi(+)
ASi (PWR-)
ASi (PWR+)
Name
2401250
AS-i gelb
-B0-05W11
Date
chec.
BU/2
BN/1
change
Created by
JAE
JAE
2401251
AS-i schwarz
-B0-05W21
09.02.10
BU/2
BN/1
2
Digital input / Digital output 24VDC
rep. by
/A8-13.3
/A6-02.8
56415
ASi(-)
ASi(+)
LED socket socket LED ASi-Address: 1A
201271
A0 /A9-09.4 E0 /A9-10.4
project number
PwrAux L(-)
0 0
PwrAux L(+)
OX_GEN_CAIR_ON IX_GEN_CAIR_PRESSURE_OK
X5 X1
+24V/I
A1 /A9-09.4 E1 /A9-10.4
Asi Pwr 1
Aux L
Fault 1
1 1
-B0-05A21
OX_PC_MPL_PALLET_CLAMP IX_GEN_CAIR_PRE_OK_D
-0V-X3-100
A2
RD
GN
GN
2 2
OX_PC_PAL_CAR_DOWN
X6 X2
A3
3 1A 3
Slave 1
OX_PC_PAL_CAR_UP
3
rep. of
FE
LED socket socket LED ASi-Address: 1B
addressing:
A0 /G1-31.5 E0 /B0-02.6
4 1B 4
OX_PC_LIFT_UP IX_GEN_HYD_PRESSURE_OK
X7 X3
A1 /G1-31.5 E1 /B0-02.6
Slave 2
5 5
OX_PC_LIFT_DOWN IX_GEN_HYD_PRESSURE_OK_D
RD
GN
GN
A2 /G1-32.5 E2 /B0-02.3
6 6
OX_PC_LIFT_FAST_UP IX_GEN_HYD_TEMP_OK
X8 X4
Aux R
A3 /G1-32.5 E3 /B0-02.3
Fault 2
7 7
OX_PC_LIFT_FAST_DOWN IX_GEN_HYD_FILL_LEV_MIN
Asi Pwr 2
PwrAux R(+)
PwrAux R(-)
ASi(+)
ASi(-)
source
-G1-30K31
-G1-30K21
/G1-30.3
/G1-30.2
enable
enable
rotary pallet changer

-B0-05W41
-B0-05X41
2401251
AS-i schwarz
BU-0,75 34 33 BU-0,75 34 33
4
BN/1 1
-X3
BU-0,75 44 43 BU-0,75 44 43 BU-0,75
-B0-05W42 BU/2 2 D 103
2401250
AS-i gelb
BU/2
BN/1
BU-0,75
-B7-04K71
-B7-04K61
/B7-04.7
/B7-04.6
closed
closed
and locked
and locked
cabin door
cabin door
-B0-05W51
-B0-05X51
2401251
AS-i schwarz
BU-0,75 44 43 BU-0,75 44 43
5
BN/1 1
-X3
BU-0,75 BU-0,75 BU-0,75
Schematic diagram
54 53 54 53
BU/2 2 C 104
input/output module
56415
ASi(-)
ASi(+)
Hydraulic/pneumatic system
A0 /G1-22.4 E0 /G1-21.5
PwrAux L(-)
0 0
PwrAux L(+)
OX_PC_MPL_PALLET_RELEASE IX_PC_MPL_OCCUPIED
X5 X1
E1 /G1-21.5
Asi Pwr 1
Aux L
Fault 1
1 1
-B0-05A61
IX_PC_MPL_OCCUPIED_D
6
BU-0,75
A2 /B2-37.4 E2 /G1-23.3
RD
GN
GN
2 2
OX_CU_FLUSH_JETS_ON IX_PC_MPL_PALLET_CLAMPED
X6 X2
A3 /B2-37.4 E3 /G1-23.3
3 2A 3
Slave 1
OX_CU_FLUSH_ROOF_ON IX_PC_MPL_PALLET_CLPED_D
object
series
FE
LED socket socket LED ASi-Address: 2B

addressing:
A0 E0 /G1-23.5
2110
4 2B 4
OX_LA_CAIR_CLEAN IX_PC_MPL_PALLET_RELD
X7 X3
DMC 55H
E1 /G1-23.5
Slave 2
5 5
IX_PC_MPL_PALLET_RELD_D
RD
GN
GN
A2
6 6
OX_LA_BARR_AIR_OFF
X8 X4
Aux R
7
A3
Fault 2
7 7
OX_LA_DIRT_TRAP_OPEN
Asi Pwr 2
+24V/I
-0V-X3-100
PwrAux R(+)
PwrAux R(-)
ASi(-)
ASi(+)

DCC
2647035
& EFS
/B1-01.1
/H4-15.1
EN
Place
+M+FB
language
AS-i(+)
AS-i(-)
8
/H4-15.4
/H4-15.4
sheet B0-05/001
78
1 2 3 4 5 6 7 8
BU-0,75
+24V/B-Profi +24V/B-Profi
/B0-01.8 /B5-14.1
71
72
230V-X3-70 -X3 -X3
B
/A8-83.4
BK-1,5
-A5-04A61
/A5-04.6
2
OX_GEN_LUB_ON
Profibus
Actuation
A0
lubrication pump
plug-in position: 9
D 15
A0 A35.0
-X3
8
1
E6
E7
Profibus
Profibus
GNYE-0,75
Filling level E34.6 pressure monitoring E34.7
BU-0,75
BU-0,75
BK-1,5
BK-1,5
lubrication pump Lubrication
E6 E7
IX_GEN_LUB_FILL_LEV_MIN IX_GEN_LUB_PRESSURE_MON
/A5-08.4 /A5-08.4
10
-B1-01X21
1
7
-A5-08A41 -A5-08A41
-B1-01W21
BK/1
BK/2
BK/3
BK/4
BK/5
BK/6
BK/7
BK/8
2547025
PSL11Y-J*9*1.5
lubrication pump
>+M+FB
PE
1
7
X1
-B1-01A21
GNYE
RD
BN
BU
GY
BK
BK
BK
Z1
BK
LBU-1,5
11
10
2
9
WH
WH
RD
BN
BN
BN
BU
BU
GY
GY
BK
BK
BK
M F1 S1
S2 P
BU-0,75
C1
230V, 50/60Hz
105/125W
lubrication pump Grease
0.46/0,54A
102
-0V-X3-100 -X3 -0V-X3-100

C
/B0-05.7 /B8-01.1
D 51
N-X3-50 -X3 N-X3-50

/A8-83.4 /B5-01.1
grease lubrication
Machine

Schematic diagram
201271 lubrication pump

Machine 2110 2647035 EN 79
1 2 3 4 5 6 7 8
-H4-02A11
/H4-02.1
ASi-Address: 4A
OX_CU_FLUSH_PIST_SST_ON
ASi-Bus
Message A0
flush gun
A62.4
setup station on
O0 0V
BU-0,75
10
-G1-05X31
-G1-05W31
BK/10
2504203

>+M+RPSV
BU-0,75
+24V/G1-05SH31
/G1-05.2
X1
13
-B2-08SH31 /B2-08.5
X2
14
flush gun Message
setup station flush gun
on setup station on
BU-0,75
-0V/G1-05SH31
/G1-05.2
-G1-05W31
BK/9
2504203
-G1-05X31
9
BU-0,75
I0 US+ US-
ASi-Bus
flush gun E62.4

setup station
on E0
IX_CU_FLUSH_PIST_SST_ON
ASi-Address: 4A
/H4-02.1
-H4-02A11

Schematic diagram
201271 flush gun

1 2 3 4 5 6 7 8
L1/KSA PE4/KSA PE1/KSA

/A1-10.1 /A1-10.7 /A1-10.2
L2/KSA PE3/KSA
/A1-10.2 /A1-10.6
L3/KSA
/A1-10.2
PE2/KSA KSA/-0V
/A0-02.1 /A1-10.6
KSA/+24V
/A1-10.6
KSA/KT4
/A1-10.6
KSA/KT3
/A1-10.5
KSA/KT2
/A1-10.5
KSA/KT1
/A1-10.5
KSA/NA4
/A1-10.4
KSA/NA3
/A1-10.4
KSA/NA2
/A1-10.3
KSA/NA1
/A1-10.3
Coolant unit
>+M+KSA+S
PE1
PE2
PE
PE
10
11
12
-B2-20X11 -B2-20X11a -B2-20X21a -B2-20X21 -B2-20X11b
GNYE-25
MP1
24V DC/max.4A
control voltage
control voltage
Coolant system
Voltage supply
Machine ON
Machine ON
cabin doors
cabin doors
Channel 1
Channel 2
Channel 1
Channel 2
closed
closed
0V DC
Mounting plate
Knoll Maschinenbau GmbH
Schwarzachstrasse 20
D-88348 Bad Saulgau
Tel: +49(0)7581/2008-0
Fax: +49(0)7581/2008-140

Schematic diagram
201271 power supply
revision Date Name Created by KIC rep. by rep. of source B2_E0009

1 2 3 4 5 6 7 8
mounting brackets mounting brackets
MP5
MP6
Mounting plate Mounting plate
SH
SH
-B2-23X31 -B2-23W61 -B2-23W71

2262759 2262759
A1
A2
GND
GND
B1
B2
GN
GN
RD
RD
Profibus Cable 2x0,34 Profibus Cable 2x0,34
OFF X ON
-B2-20X21bI -B2-20X21bII
1
1
2
-B2-23A21
1
2
4
5
6
7
9
3
1L+
2L+
DATA-A
DATA-B
RTS
P5V2
P24
M24
M5V2
Control cabinet
RD SF Machine
RD BF
-B2-23W62
>+M+S
GN ON 2486895
GN
RD
RD FRCE
Profibus Cable 2x0,34
GN RUN
RD STOP
TUNING_CPU
RUN-P
STOP 6ES7 151-7AA20-0AB0 mounting brackets
MP10
MRES
Mounting plate
SH
Memory-Card
2447499
Version:
Knoll Maschinenbau GmbH
Schwarzachstrasse 20 Profi-Slave-Address: 32
D-88348 Bad Saulgau DP_B2B1

/T0-01.3
Tel: +49(0)7581/2008-0 DP_B2A1
1M
2M
/T0-01.3
Fax: +49(0)7581/2008-140
3
Profibus-Address:32 Profibus-Address:32 Profibus-Address:32
AW8 AW0 EW0

OW_TUNING_CPU_CU_4 OW_TUNING_CPU_CU_0 IW_TUNING_CPU_CU_0 BT_ET200S_IM151_CPU_32S1
AW10 AW2 EW2

OW_TUNING_CPU_CU_5 OW_TUNING_CPU_CU_1 IW_TUNING_CPU_CU_1 BT_ET200S_IM151_CPU_32S2
AW4 EW4
OW_TUNING_CPU_CU_2 IW_TUNING_CPU_CU_2 BT_ET200S_IM151_CPU_32S3
AW6 EW6
OW_TUNING_CPU_CU_3 IW_TUNING_CPU_CU_3

Schematic diagram
change KEP DMC 55H & EFS +M+KSA+S
201271 power supply
revision Date Name Created by KIC rep. by rep. of source B2_E0009

1 2 3 4 5 6 7 8
-B0-05A61
ASi-Address: 2A
/B0-05.6
OX_CU_FLUSH_JETS_ON
2
Actuation A2
1 5 3 Rinsing
A61.6
spray system
4
/B0-05.6
OX_CU_FLUSH_ROOF_ON
Actuation A3
ASi-Bus
Rinsing
A61.7
top
A3
A2
0V
FE
X6
1
5
GNYE (2)
GNYE (1)
-B2-37W31
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2569230
A-LTG-M12*4M*2xVentil
PE
PE
2
1
-B2-37X31 -B2-37X51
PE
PE
PE
PE
1
1
2
2
-B2-37Y31 -B2-37Y51
Valve Valve
Actuation Actuation
Rinsing Rinsing
top spray system

Schematic diagram
201271 switching

Rinsing 2110 2647035 EN 83
1 2 3 4 5 6 7 8
+24V/+M+B BU-0,75
+24V/+M+B -A5-04A41
/A8-03.4 /B5-14.1
/A5-04.4
22
23
-A7-00X61
OX_OMS_ON
-A7-00W61
Profibus
BK/22
BK/23
2365021
mist and smoke separator A3
OELFEX-ROBOT*18G0,5 on
BU-0,75
A33.3
plug-in position: 7
command station
A3
22
23
>+M+B -A7-00X62 Position 1 "H"- Manual mode 13-14
6
B4-00S31 Position 0 "0"- Off
BU-0,75
BU-0,75
Position 2 "A"- Automatic 23-24

0
13
23
-B4-00S21 /B4-00.5
H 0 A
14
24
switch BU-0,75
BU-0,75
23
-A7-00X42
-A7-00W41
BK/23
2347025
OELFEX-ROBOT*18G0,5
21
23
-A7-00X41 -B4-00K21
22
/B4-00.2
BU-0,75

on
BU-0,75
BU-0,75
33
-A7-02K31
A1 BU-0,75 34
/A7-02.3
5
EMERGENCY STOP
Machine ON
E1
+24V
Profibus
mist and smoke separator E36.1
U on
-B4-00K21
E1
A2
IX_OMS_ON_N
BU-0,75
-0V/PROFI -0V/PROFI Profi-Slave-Address: 4
/B0-01.8 /B6-02.1
/A5-08.6
1 2 -A5-08A61
/B4-01.2
3 4
/B4-01.2
5 6
/B4-01.2
21 22
/B4-00.7
53 54
/B4-01.8
61 62
73 74
83 84
on

Schematic diagram
201271 mist and smoke separator

"Option" 2110 2647035 EN 84
1 2 3 4 5 6 7 8
busbar
2L1 2L1
/B0-01.3 /B6-06.1
2L2 2L2
/B0-01.3 /B6-06.1
2L3 2L3
/B0-01.3 /B6-06.1
53
11
-B4-00K21
-B4-01Q21
11
54
/B4-00.2
14
12
/B4-01.2 mist and smoke separator
-B4-01Q21 Motor protect. on
14
12
BU-0,75
BU-0,75
1,4-2,0A
I>> I>> I>>
1,4 A
/B4-01.5
2
6
Motor protect.
2
E0
E2
+24V
+24V
BK-1,5
BK-1,5
BK-1,5
Profibus
Profibus
Motor protecting switch E36.0 mist and smoke separator E36.2
mist and smoke separator on
E0 E2
1
19
-B4-00K21 IX_OMS_MPS_N -X3 IX_OMS_RDY
C
2
/B4-00.2 6
on /A5-08.6 /A5-08.6
-A5-08A61 -A5-08A61
D 17
-X3
GNYE-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
L1
L2
L3
GNYE-1,5
BK-1,5
BK-1,5
BK-1,5
-B4-01R31
-B4-01X61
5
-B4-01X21
1
BU-0,75
-B4-01W21 -B4-01W61
GNYE
BK/1
BK/2
BK/3
2592294 2592294
BN
BU
PSL11Y-J*4*1.5 NYSLYOE-SO-NR.*2X0.75
>+M+RNA
PE
10
-B4-01X22 -B4-01X22
1
8
4
X1
PE
W
V
U
-B4-01M21
c.
n.c.
n.o.
PE
-B4-01B61
M 400V/50/60Hz
0.75/1.3KW 1.35/1.9A
3~
2880/3340 U/min
P
Motor different. press. switch
mist and smoke separator pressure-Setting (100Pa)

Schematic diagram
201271 mist and smoke separator

"Option" 2110 2647035 EN 85
1 2 3 4 5 6 7 8
201
D 201
+24V-X3-200 -X3 -X3 +24V-X3-200
C
/A8-13.3 /B7-04.3
51
N-X3-50 -X3 N-X3-50
C
/B1-01.6 /C1-13.1
BK-1,5
L1/X3-60
/A0-05.4
1
-B5-01F21
Automatik cutout
2
10A C
BK-1,5
62
62 C
-X3
A
-B5-01W21 -B5-01W21
BK/1
BK/3
27051514 27051514
NYSLYOE-J-SO-NR.*5X0.75 NYSLYOE-J-SO-NR.*5X0.75
13
21
-B5-01S31
14
22
closed
-B5-01W21 -B5-01W21
BK/2
BK/4
27051514 27051514
NYSLYOE-J-SO-NR.*5X0.75 NYSLYOE-J-SO-NR.*5X0.75
403
15
-X3
C
D 403
-X3
GNYE-1,5
BU-0,75
BU-0,75
LBU-1,5
BU-0,75
-B5-01X21
1
-B5-01W22 6
GNYE
BK/1
BK/2
BK/3
BK/4
BK/5
BK/6
2421605
PSL11Y-J*7*1.5
-B5-01A21
L
3
PE
N
1
E0
Profibus

230V 50/60Hz K1 K2 Fan Heat exchanger
660/760W cooling aggregate E0

5,4/6,0A IX_CA_MPS_N
/A5-08.5
-A5-08A51

Schematic diagram
201271 cooling aggregate

Control cabinet 2110 2647035 EN 86
1 2 3 4 5 6 7 8
/A1-14.2
/A1-14.2
/A1-14.2
/A1-14.2
PE/KAG
L1/KAG
L2/KAG
L3/KAG
PE
-B5-10X21
3
-B5-10W21
GNYE
BK/1
BK/2
BK/3
27051513
NYSLYOE-J OELFL.*4X1.5
PE1
-X1
A
BK-1,5
BK-1,5
BK-1,5
1
5
-B5-11Q61 -B5-11Q51
2
6
/B5-11.6 /B5-11.5
/B5-11.5
Compressor Pump
/B5-11.6
Fan on
on
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
95
95
1
5
-B5-10F21 -B5-10F61
2
6
96
96
2,2-3,2A 2,2-3,2A
2.6A 2.4A
PE2
PE3
PE4
-X1 -X1 -X1
A
A
>+M+KAG
-B5-10W22 -B5-10W41 -B5-10W61
GNYE
GNYE
GNYE
BK/1
BK/2
BK/3
BK/1
BK/2
BK/3
BK/1
BK/2
BK/3
27051513 27051513 27051513
NYSLYOE-J OELFL.*4X1.5 NYSLYOE-J OELFL.*4X1.5 NYSLYOE-J OELFL.*4X1.5
PE
PE
PE
W
W
V
V
U
U
-B5-10M21 -B5-10M41 -B5-10M61
M 400V/50/60Hz
M 400V/50/60Hz
M 400V/50/60Hz
3~ 1,28kW 2,2A 3~ 0,11kW 0,26A 3~ 0,85kW 2,2A
Compressor Fan fuel pump

Schematic diagram
change JAE DMC 55H & EFS +M+KAG+S
201271 power supply

1 2 3 4 5 6 7 8
/B5-14.1
/B5-14.1
0V-KAG
+24V-KAG
-B5-10X21
7
6
-B5-11W11
BK/2
BK/1
27066329
BU-0,75 BU-0,75
B5-12B21/L+
/B5-12.1
.14
.13
95
-B5-12B21
-B5-10F61
.15
/B5-12.2
96
temp. control device /B5-10.6
BU-0,75
BU-0,75
BU-0,75
4
-X1
A
95
4
-X1 -B5-10F21
B
96
/B5-10.2
-B5-11W31
BU-0,75
BK/1
27052962
NYSLYOE-J-SO-NR.*3X0,5* >+M+KAG
.7
-B5-12B21
PE
2
.8
/B5-12.2
temp. control device
-B5-11W31 -B5-11Q31-X1
BK/2
27052962
BU-0,75
NYSLYOE-J-SO-NR.*3X0,5*
PE
PE
1
2
A1
A1
-B5-11Q31 U U
-B5-11Q51 -B5-11Q61
A2
A2
5
6
-X1 BU-0,75 BU-0,75 -X1 B5-12B21/L-
A
A
C
B
B
/B5-12.1
BU-0,75 1 2 1 2
/B5-10.6 /B5-10.2
3 4 3 4
/B5-10.6 /B5-10.2
5 6 5 6
/B5-10.6 /B5-10.2
13 14
/B5-13.4
Solenoid valve Pump Compressor
switching on Fan
Bypass on

Schematic diagram

1 2 3 4 5 6 7 8
B5-12B21/L+
/B5-11.8
B5-12B21/L-
/B5-11.8
23
24
2
-B5-12B21 temp. control device
RxD/TxD-
L-
L+
TxD/TxD+
Power
eTRON M100 RS485
sensing element
sensing
1 element 2
OUT 1 OUT 2 OUT 4 OUT 3 OUT 5
19 PTC1
23 PTC2
20 COM
24 COM
15
13
14
10
12
11
17
18
4
8
/B5-13.3
/B5-11.6
/B5-11.2
/B5-13.4
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
11
12
13
14
1
3
-X1
A
11
12
13
14
1
3
-X1
B
>+M+KAG
-B5-12W22 -B5-12W31
-B5-12W51 -B5-12W61
BK/1
BK/1
27052963 27052963
BK/1
BK/2
BK/1
BK/2
NYSLYOE-J OELFL.*3X0.75 NYSLYOE-J OELFL.*3X0.75 27052963 -
NYSLYOE-J OELFL.*3X0.75 NYSLYOE-J OELFL.*3X0.75
WH
WH
BN
BN
21
-B5-12S31 -B5-12S41
1
-B5-12B51 -B5-12B61
P> T>
2
22
Pressure switch Klixon

BK/2
BK/2
2
-X1
A

Schematic diagram

1 2 3 4 5 6 7 8
8
-X1 -X1
A
-B5-13W61
BU-0,75
BU-0,75
BK/1
27052963
13
>+M+KAG -B5-13S61
14
.10
Filling level
BK/2
-B5-12B21
.11
.12
/B5-12.2
9
-X1
A
-B5-13W62
BK/1
27052963
-B5-13S62
.4
3
>+M+KAG
BU-0,75
-B5-12B21
P>
.5
/B5-12.2
1
13
different. press. switch
-B5-11Q51
BK/2
14
/B5-11.5
Pump
on
10
-X1
A
-B5-11W11
BK/3
BK/5
BK/4
BK/6
27066329
10
-B5-10X21 -B5-10X21 -B5-10X21 -B5-10X21
5
8
+24V-Signal
SM2-KAG
SM3-KAG
SM1-KAG
/B5-14.1
/B5-14.5
/B5-14.5
/B5-14.5
Trouble alarm SM2 Trouble alarm SM3 Trouble alarm SM1
priority 2 priority 1 Warning
High pressure / Klixon Overload Pump Filling level / filter fouling

Schematic diagram

1 2 3 4 5 6 7 8
>+M+KAG+S
0V-KAG SM3-KAG
/B5-11.1 /B5-13.4
+24V-KAG SM2-KAG
/B5-11.2 /B5-13.3
+24V-Signal SM1-KAG
/B5-13.2 /B5-13.6
-A1-14W21 -A1-14W21
BK/10
BK/5
BK/6
BK/7
BK/9
BK/8
2347026 2347026
NYSLYOE-J OELFL.*12X1,5 NYSLYOE-J OELFL.*12X1,5
10
-B5-14X31
8
BU-0,75
BU-0,75
BU-0,75
BU-0,75
5
+24V/+M+B
11
/B4-00.4
E1
-A1-14Q21
BU-0,75
14
12
Profibus
/B1-01.6 /B6-02.1 cooling aggregate E35.1 /A1-14.2
108
filter fouling Motor protect.
-0V-X3-105 -X3 -0V-X3-105 E1 cooling aggregate
A
/A9-11.6 /B7-01.1
BU-0,75
IX_CA_WARNMSG_N
/A5-08.5
6
-A5-08A51
13
E3
plug-in position: 24 -A1-14K51
Profibus
14
cooling aggregate /A1-14.5
E35.3
cooling aggregate
priority 2
priority 1
E3
BU-0,75
IX_CA_MALFUNCT_2_N
/A5-08.5
2
-A5-08A51
E2
Profibus
cooling aggregate E35.2
priority 1
E2
IX_CA_MALFUNCT_1_N
/A5-08.5
-A5-08A51

Schematic diagram

1 2 3 4 5 6 7 8
BK-1,5 BK-1,5
6L1.2
/B6-04.3
BK-1,5 BK-1,5
6L2.2
/B6-04.3
BK-1,5 BK-1,5
6L3.2
/B6-04.3
11
11
1
5
-B6-01Q51 -B6-01Q71
14
12
14
12
0,7-1,0A 0,7-1,0A
I>> I>> I>> I>> I>> I>>
0,85A 0,85A
/B6-02.7
/B6-02.7
2
6
Motor protecting switch Motor protecting switch
worm drive worm drive
Chip conveyor right Chip conveyor left
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
1
5
-B6-02K21 -B6-02K31
6
/B6-02.2 /B6-02.3
Chip conveyor Chip conveyor
worm drive 1 worm drive 2
L1
L2
L3
L1
L2
L3
13
18
-X3 -X3
B
GNYE-1,5
GNYE-1,5
-B6-01Z51 -B6-01Z81
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
BK-1,5
-B6-01X51 -B6-01X71
4
-B6-01W61 -B6-01W71
GNYE
GNYE
BK/1
BK/2
BK/3
BK/1
BK/2
BK/3
2349876 2370623
PSL11Y-J*4*1.5 PSL11Y-J*4*1.5
machine foundation
>+M
PE
PE
W
W
V
V
U
U
M M
-B6-01M51 3~ 400V/50/60Hz -B6-01M71 3~ 400V/50/60Hz
0,25 kW 0,85A 0,25 kW 0,85A
19 U/min 19 U/min

Schematic diagram
201271 worm drive

Chip conveyor 2110 2647035 EN 92
1 2 3 4 5 6 7 8
BU-0,75
/B5-14.5 /B7-01.1
11
-A5-06A31 -A5-06A31 -B6-01Q51
14
12
/B6-01.5
/A5-06.3 /A5-06.3 Motor protecting switch
worm drive
BU-0,75
Chip conveyor right
OX_CC_WORM_ON OX_CC_WORM_2_ON
Profibus
Profibus
Chip conveyor A2 Chip conveyor A3
worm drive worm drive 2
on A39.2 on A39.3
11
A2
A3
-B6-01Q71
14
12
2
6
/B6-01.7
BU-0,75
worm drive
Chip conveyor left
4
E6
Profibus
Chip conveyor
worm drive E6
IX_CC_MPS_WORM_N
BU-0,75
BU-0,75
/A5-08.5
-A5-08A51
A1
A1
U U
-B6-02K21 -B6-02K31
A2
A2
BU-0,75 BU-0,75
-0V/PROFI -0V/PROFI
/B4-00.4 /B6-05.1
1 2 1 2
/B6-01.5 /B6-01.7
3 4 3 4
/B6-01.5 /B6-01.7
5 6 5 6
/B6-01.5 /B6-01.7
21 22 21 22
/B7-02.4 /B7-02.4

Schematic diagram
201271 worm drive

1 2 3 4 5 6 7 8
16
6L3
/A0-05.4 -X3
C
6L2
/A0-05.4
6L1
/A0-05.4
GNYE-1,5
-B6-04X51
8
1
-B7-04K41 -B6-04W51
GNYE
BK/1
BK/2
BK/3
2
/B7-04.4 2350093
cabin door OELFLEX-C.400P*7*1,5*BK
closed
and locked
BK-1,5
BK-1,5
BK-1,5
Chip conveyor
1A
2A
3A
PE
>+M+SPF
-B6-04X52
1
-B6-04W52
-B7-04K51
BK-1,5
BK-1,5
BK-1,5
GNYE
BK/1
BK/2
BK/3
2355861
2
/B7-04.5 OELFLEX-C.400P*4*1,5*BK
cabin door
closed
BK-1,5
BK-1,5
BK-1,5
and locked

BK-1,5
6L3.2 +S
/B6-01.1
BK-1,5
6L2.2
/B6-01.1
11
1
5
BK-1,5
6L1.2
/B6-01.1
11
-B6-04Q51
-B6-04Q51
14
12
14
12
1
0,9-1,25A /B6-04.5
-B6-05K21 -B6-05K31 0,92 A
I>> I>> I>>
60Hz
/B6-04.8
2
6
2
/B6-05.2 /B6-05.3 60Hz Motor protect.
BN-0,34
BK-0,34
counter-clockwise clockwise
Motor protect. Chip conveyor
Chip conveyor
BK-1,5
-PE
2
BK-1,5
-B6-04X71
4
BK-1,5 Housing
L1
L2
L3
-B6-04W71
-B6-04W53 2403321
WH
GNYE
BN
BU
BK/1
BK/2
BK/3
BK
2355861 A-LTG-M12-M12/4POL.*4M
OELFLEX-C.400P*4*1,5*BK
-B6-04Z31
PE
W
V
X4
U
-B6-04M51
ASi-Bus
5
+
-
E2
M 400V/50Hz
3~ 0,25 kW 0,88 A
13,5/16,5 U/min 4
E84.2
1 5 3
Chip conveyor E2
2
IX_CC_MPS_N
ASi-Address: 17B
Drive /B6-08.3
Chip conveyor -B6-08A31

Schematic diagram
201271 Chip conveyor
1 2 3 4 5 6 7 8
>+M+SPF
-B6-08A51
-B6-08A51 /B6-08.5
ASi-Address: 18A ASi-Address: 18A
/B6-08.5
IX_CC_AUTO
2 2
IX_CC_SWITCH_RIGHT
-A5-06A31 -A5-06A31
Chip conveyor E0
1 5 3 Operating mode 1 5 3
Chip conveyor E2
E69.4 selection switch
/A5-06.3 /A5-06.3 Automatic
4 4 E69.6
clockwise
/B6-08.5
ASi-Bus
OX_CC_BACKWARD OX_CC_FORWARD IX_CC_SWITCH_LEFT
Profibus
Profibus
E2
+
A1 A0 E1
-
counter-clockwise clockwise Chip conveyor
ASi-Bus
X3
1
5
Chip conveyor Chip conveyor selection switch
A39.1 A39.0 E69.5
counter-clockwise
E1
E0
+
A1
A0
-
X1
1
5
5
1
BU-0,75
BU-0,75
-B6-05W61 -B6-05W71
2330587 2330587
WH
BN
BK
BK
ANSCHLUSSLEITUNG M12-OFFEN ANSCHLUSSLEITUNG M12-OFFEN
21
21
-B6-05K31 -B6-05K21
22
22
/B6-05.3 /B6-05.2
clockwise counter-clockwise
Chip conveyor Chip conveyor selection switch
+S
BU-0,75
BU-0,75
-B6-05S61
A1
A1
13
21
33
R1 R1
/B6-05.6
U U
-B6-05K21 -B6-05K31 /B6-05.7
A2
A2
14
22
34
BU-0,75 BU-0,75
-0V/PROFI -0V/PROFI selection switch
/B6-02.8 /B6-06.5
ccw/cw BU-0,75 BU-0,75
1 2 1 2 Chip conveyor
/B6-04.1 /B6-04.2
3 4 3 4
/B6-04.1 /B6-04.2
5 6 5 6
/B6-04.2 /B6-04.2
21 22 21 22
/B6-05.3 /B6-05.2
53 54 53 54
61 62 61 62
/B7-02.4 /B7-02.4
73 74 73 74
83 84
counter-clockwise clockwise

Schematic diagram
201271 clockwise counter-clockwise

1 2 3 4 5 6 7 8
busbar
2L1 2L1
/B4-01.3 /H4-01.1
2L2 2L2
/B4-01.3 /H4-01.1
2L3 2L3
/B4-01.3 /H4-01.1
11
1
5
-B6-06Q21
14
12
3,5-5,0A
I>> I>> I>>
-A5-07A41
4,6A
/A1-10.8
2
6
Motor protect. /A5-07.4
fuel pump Profi-Slave-Address: 4
BK-1,5
BK-1,5
BK-1,5
OX_CC_CU_PUMP
Profibus
fuel pump A7
Coolant
on A42.7
1
-B6-06K51 plug-in position: 18
A7
2
/B6-06.5
Lifting pump
8
Chip conveyor
L1
L2
L3
BK-1,5
BK-1,5
BK-1,5
-B6-04X51 -B6-06Z31
4
BU-0,75
-B6-04W51
BK/4
BK/5
BK/6
2350093
Chip conveyor
>+M+SPF
PE2
-B6-04X52
4
A1
-B6-06W22 U
-B6-06K51
GNYE
BK/1
BK/2
BK/3
2355861
A2
BU-0,75
-0V/PROFI -0V/PROFI
/B6-05.4 /B7-04.3
1 2
L1
L2
L3
/B6-06.2
3 4
PE
/B6-06.2
W
V
U
-B6-06M21 5 6
/B6-06.2
M 400V/50Hz 21 22
3~ 2.2KW 4.6A
2850U/min -B6-06Z32
Lifting pump Lifting pump

Schematic diagram
201271 Chip conveyor

fuel pump 2110 2647035 EN 96
1 2 3 4 5 6 7 8
-B6-08A31 -B6-08A31 -B6-08A31

ASi-Address: 17A ASi-Address: 17A ASi-Address: 17B
/B6-08.3 /B6-08.3 /B6-08.3
IX_CC_PUMP_OFF IX_CC_PUMP_ON IX_CC_NIVEAU_MAX
2 2 2
Lifting pump E0 Lifting pump E2 spindle/feed stop E0
1 5 3 Chip conveyor 1 5 3 Chip conveyor 1 5 3 overflow limitation
E68.0 E68.2 E84.0
off on Chip conveyor
4 4 4
/B6-08.3 /B6-08.3 /B6-08.3

IX_CC_PUMP_OFF_D IX_CC_PUMP_ON_D IX_CC_NIVEAU_MAX_N_D
Diagnosis E1 Diagnosis E3 Diagnosis E1

ASi-Bus
ASi-Bus
ASi-Bus
Lifting pump Lifting pump fuel pump
E68.1 E68.3 E84.1
off on spindle/feed stop
E1
E0
E3
E2
E1
E0
+
+
-
-
X1
X2
X3
1
5
-B6-07W21 -B6-07W41 -B6-07W61
2422489 2422489 2422489
WH
WH
WH
BN
BN
BN
BU
BU
BU
BK
BK
BK
A-LTG-M12-M12*4p.*1,0M A-LTG-M12-M12*4p.*1,0M A-LTG-M12-M12*4p.*1,0M
X1
X1
X1
1
4
BK
BK
BK
BU
BU
BU
BN
BN
BN
Monitor WH
Monitor WH
Monitor WH
-B6-07B21 -B6-07B41 -B6-07B61
DESINA DESINA DESINA
Chip conveyor Chip conveyor Chip conveyor
Filling level Filling level Filling level
minimum maximum overflow limitation

Schematic diagram
change JAE DMC 55H & EFS +M+SPF
201271 monitoring

Filling level 2110 2647035 EN 97
revision
1
/A6-02.5
/A6-02.5
Date
Name
ASI/X3.1
ASI/X3.3
Date
chec.
change
Created by
JAE
JAE
09.02.10
2
rep. by
201271
project number
-B6-08X31
-B6-08A31
Digital input 4 332762
56424
ASi-Address: 17B LED socket socket LED ASi-Address: 17A

/B6-07.5 4
3
E0 E0 /B6-07.1
Fault 4-7
Fault 0-3
Asi Pwr
-B6-08W31
4 0
A-LTG-M12-M12*2Pol*ASi*6M
2563880
IX_CC_NIVEAU_MAX IX_CC_PUMP_OFF 1
X2
rep. of
X3 X1 X2
E1 /B6-07.5 E1 /B6-07.1
2 1 BN
5 1
RD
RD
GN
IX_CC_NIVEAU_MAX_N_D IX_CC_PUMP_OFF_D 1
3 2
2
4 3 BU
LED socket socket LED 3
addressing:
/B6-04.7 4
E2 E2 /B6-07.3
6 2
17B
17A
IX_CC_MPS_N IX_CC_PUMP_ON
X4 X2
E3 /B6-07.3
7 3
IX_CC_PUMP_ON_D
Slave 2 Slave 1 4 3 2 1 X1
source
4
-B6-08A51
Digital input 24VDC

5
56421
Input module
Schematic diagram
X0
Chip conveyor
E2 /B6-05.7 E0 /B6-05.5
Pwr
Fault
-B6-08W51
2 0
A-LTG-M12-M12*2Pol*ASi*0,3M
2570289
IX_CC_SWITCH_RIGHT IX_CC_AUTO 1
X3 X1 ASI+
E1 /B6-05.5
2 BN
3 1
RD
GN
IX_CC_SWITCH_LEFT n.c.
3
ASI-
4 BU
LED socket socket LED n.c.
addressing:
E1 /B6-05.5
3 1
18A
IX_CC_SWITCH_LEFT
X4 X2
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
language
+M+SPF
8
sheet B6-08/001
98
1 2 3 4 5 6 7 8
BU-0,75
PNOZ_T1 PNOZ_T1
/A7-00.8 /C0-11.7
BU-0,75
PNOZ_T0 PNOZ_T0
/A7-00.7 /C0-11.3
BU-0,75
/B6-02.8 /C1-13.5
108
-0V-X3-105 -X3 -0V-X3-105
C
/B5-14.5 /C1-08.1
-A3-01A51
/A3-01.5
OSX_SIDO_UNLOC_AUX
PNOZMulti
magnetic lock OA0

cabin door
Unlocked
X1.1
7
E5
BU-0,75
18
Profibus
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-X3 cabin doors E33.5
C
closed
E5
GNYE-0,75
IX_GEN_CABIN_CLOSED
/A5-08.3
10
-B7-01X21
5
2
-A5-08A31
X6.4
-B7-01W21
GNYE
BK/5
BK/6
BK/3
BK/4
BK/7
BK/8
BK/1
BK/2
2380961
PNOZMulti
OELFLEX-110*9X0,75
Guard monitior I11
cabin door
locked FS2
ISX_SIDO_CH2_LKD
>+M
SAFE
A1(+)
A2(-)
-B7-01A21
21
22
13
14
21
22 /A3-01.1
11
12
-A3-01A11
X6.3
S1 S2
PNOZMulti
Guard monitior I10
cabin door
locked FS1
ISX_SIDO_CH1_LKD
SAFE
/A3-01.1
magnetic lock
cabin door
-A3-01A11
right

Schematic diagram

magnetic lock cabin door 2110 2647035 EN 99
1 2 3 4 5 6 7 8
302
+24V-X3-300 -X3
B
/A7-01.8
BU-0,75
21
21
-B6-02K21 -B7-04K41
22
22
/B6-02.2 /B7-04.4
Chip conveyor cabin door

worm drive 1 closed
and locked
BU-0,75
BU-0,75
21
21
-B6-02K31 -B7-04K51
22
22
/B6-02.3 /B7-04.5
Chip conveyor cabin door
worm drive 2 closed
and locked
BU-0,75
BU-0,75
61
61
-B6-05K21 -B7-04K61
62
62
/B6-05.2 /B7-04.6
counter-clockwise cabin door
Chip conveyor closed
and locked
BU-0,75
BU-0,75
61
61
-B6-05K31 -B7-04K71
62
62
/B6-05.3 /B7-04.7
clockwise cabin door
Chip conveyor closed
and locked
BU-0,75
BU-0,75
X6.5
PNOZMulti
feedback loop I12
drives
ISX_FEEDB_LO_CABIN
SAFE
/A3-01.1
-A3-01A11

Schematic diagram

Enable drives 2110 2647035 EN 100
1 2 3 4 5 6 7 8
-A5-07A41
203
203
/A5-07.4 +24V-X3-200 -X3 -X3 +24V-X3-200
B
/B5-01.5 /B8-01.1
BU-0,75
BU-0,75
OX_GEN_CABIN_UNLOCK
Profibus
magnetic lock A4 -A3-01A11 -A3-01A11 -A3-01A41
cabin doors
/A3-01.1 /A3-01.1 /A3-01.4
A42.4
X3.1
X3.3
SAFE
A4
OSX_CABIN_LOCKED_1 OSX_CABIN_LOCKED_2 OSX_CABIN_LOCKED
PNOZMulti
PNOZMulti
PNOZMulti
13
23
O4 O5 O0
3
cabin door cabin door cabin door
closed and locked closed and locked closed and locked
14
24
BU-0,75
X3.2
X3.4
X1.1
SAFE SAFE
X6.7
PNOZMulti
magnetic lock I14

cabin doors
ISX_SIDO_UNLOC_CNC
SAFE
BU-0,75
BU-0,75
BU-0,75
/A3-01.1
-A3-01A11
-A3-01A51
BU-0,75
/A3-01.5
OSX_CABIN_LOCKED_AUX
PNOZMulti
cabin doors OA7

locked
X1.8
A1
A1
A1
A1
R1 R1
U U U U
-B7-04K41 A2 -B7-04K51 -B7-04K61 -B7-04K71
A2
A2
A2
BU-0,75
BU-0,75 BU-0,75 BU-0,75

-0V/PROFI
/B6-06.8
3
1 2 1 2 13 14 13 14
/B6-04.1 /B6-04.1
E4
3 4 3 4 23 24 23 24
plug-in position: 22 /B6-04.1 /B6-04.1
5 6 5 6 33 34 33 34
Profibus
cabin doors E33.4 /B6-04.2 /B6-04.2

locked 21 22 21 22 43 44 43 44
/B7-02.6 /B7-02.6 /B0-05.5 /B0-05.5
E4 53 54 53 54 53 54 53 54
/A1-10.5 /A1-10.5 /B0-05.5 /B0-05.5
IX_GEN_CABIN_LOCKED 61 62 61 62 61 62 61 62
/B7-02.6 /B7-02.6
Profi-Slave-Address: 4 73 74 73 74 73 74 73 74
/A5-06.2 /A5-06.2
/A5-08.3 83 84 83 84 83 84 83 84
-A5-08A31
cabin door cabin door cabin door cabin door
closed closed closed closed
and locked and locked and locked and locked
or service operation or service operation

Schematic diagram

cabin door closed 2110 2647035 EN 101
1 2 3 4 5 6 7 8
BU-0,75
PNOZ_T2 PNOZ_T2
/A7-01.2 /C0-21.3
X6.6
PNOZMulti
servicing doors I13

closed
ISX_MAINT_DOOR_CLSD
SAFE
/A3-01.1
-A3-01A11

Schematic diagram
201271 servicing doors

Machine 2110 2647035 EN 102
1 2 3 4 5 6 7 8
200
+24V-X3-200 -X3 +24V-X3-200
B
/B7-04.8 /C1-08.1
BU-0,75
73
-A7-02K31
74
/A7-02.3
EMERGENCY STOP
Machine ON
20
-X3
C
BU-0,75
GNYE-0,75
-B8-01X41
3
>+M
-B8-01W41
GNYE
BK/1
BK/2
2272136
M12*13M
BU-0,75
PE
b
-B8-01M41
a
M 24V DC
16W 0.66A
__
2300 U/min
" Option "
-0V-X3-100 -X3 103

A -0V-X3-100
/B1-01.6 /C2-04.1
rotating inspection window

Schematic diagram
201271 rotating inspection window

" Option " 2110 2647035 EN 103
1 2 3 4 5 6 7 8
3L3
/A0-01.7
3L2
/A0-01.7
3L1
/A0-01.7
-C0-01Z21
L1
L2
L3
Line
PE26
PE
/A0-02.4
65A Load
L1'
L2'
L3'
BK-35
BK-35
BK-35
1
-C0-01X51 -C0-01X51 +24V/CSM
B
-C0-01L21
U1
V1
W1
/C1-01.8
PE27
/A0-02.4
2
PE
-0V/CSM
B
/C1-01.8
69 A
W2
U2
V2
BU-1,5
13
-A0-01Q21
14
BK-35
BK-35
BK-35
/A0-01.2
conductor
Master switch
PE1
/A0-02.2
at protective tubing
BK-1,5
BK-1,5
-C0-01E21
3xFerrit
BU-1,5
BU-1,5
PE
PE
4
U1
U1
V1
X24
X21
n.c.
n.c.
EP M
EP+24V
-C0-01A21 -C0-01A21 -C0-01A21
/A4-05.1 /A4-05.1 /A4-05.1
ALM
ALM
ALM
3XX01_DSYS_00_XLM 3XX01_DSYS_00_XLM 3XX01_DSYS_00_XLM
Supply module Supply module Supply module
Power supply 400V Supply 24V Control logic


Schematic diagram
201271 power supply
chec. series circuit diagram Nr.: language sheet C0-01/001

AC power supply module 2110 2647035 EN 104
1 2 3 4 5 6 7 8
BU-0,75 BU-0,75
PNOZ_T0 PNOZ_T0 PNOZ_T1 PNOZ_T1
/B7-01.8 /G1-01.4 /B7-01.8 /G1-01.5
-A5-03A51 -A5-03A51
/A5-03.5 /A5-03.5
OFX_GEN_EMSTP_CH1_N OFX_GEN_STOP_CH1_MONITOR
PROFIsafe
PROFIsafe
EMERGENCY STOP A0 standstill monitoring A1
RPM

P M P M
1
6
BU-0,75 BU-0,75 BU-0,75 BU-0,75
13
13
A1(+)
A1(+)
Y1
Y2
Y1
Y2
-C0-11A11 PNOZ X1 -C0-11A51 PNOZ X1 -C0-11A51
-C0-11A11
/C0-11.5
/C0-11.1 standstill monitoring
Start EMERGENCY STOP Start
Input
Input
RPM SAFE
14
BU-0,75
BU-0,75
14 SAFE
A2(-)
A2(-)
K1 K2 K1 K2
BU-0,75
BU-0,75
X2.1
X2.3
K1 K2 K1 K2
13 14 13 14
/C0-11.4 /C0-11.8
PNOZMulti
PNOZMulti
23 24 23 24
33 34
monitoring I4 33 34
monitoring I6
RPM RPM
41 42 EMERGENCY STOP 41 42 Locking
ISX_RPM_CH1_MON ISX_SPI_STOP_CH1_MON
SAFE SAFE
/A3-03.4 /A3-03.4
EMERGENCY STOP standstill monitoring
RPM -A3-03A41 -A3-03A41

Schematic diagram
201271 EMERGENCY STOP RPM

monitoring 2110 2647035 EN 105
1 2 3 4 5 6 7 8
PNOZ_T2 PNOZ_T2
/B7-20.3 /F8-23.1
X5.1
PNOZMulti
RPM I0
enable
ISX_SPEED_RPM_ENABLE
SAFE
/A3-01.1
-A3-01A11
-A3-01A11 -A3-01A41 -A3-01A41 -A3-01A11

/A3-01.1 /A3-01.4 /A3-01.4 /A3-01.1
SAFE SAFE SAFE SAFE
OSX_RPM_MAX_SEL OSX_RPM_OM2_SEL OSX_RPM_OM3_4_SEL OSX_MACHINE_CH2_ON

PNOZMulti
PNOZMulti
PNOZMulti
PNOZMulti
enable O0 enable O2 enable O3 Machine ON O2
Maximum rotational speed RPM RPM
2. Operating mode 3./4. Operating mode

X2.1
X1.3
X1.4
X2.3
BU-0,75
BU-0,75
BU-0,75
BU-0,75
2
7
Vs1 E0 Vs1 E1 Vs1 E2 Vs1 E3

PROFIsafe
PROFIsafe
PROFIsafe
PROFIsafe
enable enable enable Check-back signal
RPM Operating mode 2 Operating mode 3/4 Machine ON
maximum E0 E1 E2 E3
IFX_GEN_OM1_CH1_SEL IFX_GEN_OM2_CH1_SEL IFX_GEN_OM3_4_CH1_SEL IFX_GEN_EMSTP_CH1_N
/A5-03.6 /A5-03.6 /A5-03.6 /A5-03.6
-A5-03A61 -A5-03A61 -A5-03A61 -A5-03A61

Schematic diagram
201271 enable

RPM 2110 2647035 EN 106
1 2 3 4 5 6 7 8
-A5-07A51
/A5-07.5
6SL3120-1TE26-0AA3 Profi-Slave-Address: 4
Contoller card
OX_SPI_IMP_DELETE
-C1-01A21 drives module S-axis
Profibus
SMM
/A4-05.2 3XX01_SPI12_01_SMM
pulse A3
Main drive
deleted A43.3
BR+
BR-
W3
A3
U2
V2
X1
PE
PE
6
PE9
/A0-02.3
BK-16
BK-16
BK-16
BU-0,75
PE1
W3
U3
V3
-C1-00F21
VPM-Modul > 2min T>
120A
663
X6.2
X3
VPM-Module
9
U4
V4
W4
PE2
/C1-01.8
PNOZMulti
Start-up lock I9
PE10
Main drive
/A0-02.3
ISX_SPI_IMP_DELETE
SAFE
BK-16
BK-16
BK-16
/A3-01.1
-A3-01A11
Haupt/W
Haupt/U
Haupt/V
/C1-01.2
/C1-01.2
/C1-01.2

Schematic diagram
201271 Main drive 12.000 rpm
revision
1
Date
>+M
clamping
Contactors
Name
Date
chec.
Mounting channel
change
Main drive
terminal box
Created by
-C1-01M21
/A4-05.2
JAE
JAE
-C1-01W21 3xFerrit
-C1-01E24
09.02.10
2367792
-C1-01E21
-C1-01X21
-C1-01X22
BK-16 4X16*ABGESCHIRMT Haupt/U

2
/C1-00.2
U
030149275
2/U U/1
U2
-C1-01E22
BK-16
Haupt/V
/C1-00.2
V
V/2
V2
2/V
rep. by
-C1-01E23
BK-16
Haupt/W
/C1-00.2
W
201271
W/3
project number
2/W
W2
M =
GNYE
PE1
PE1
M
3~
I = 50 A
GNYE-10 GNYE-10
3xFerrit
2
1
-C1-01W31
Main drive
P = 22,9 kW
-C1-01E34
2367794
PE3
-C1-01E31
BK-16 4X16*ABGESCHIRMT
n = 12.000 U/min
3
1/U U/1
U1
U1
rep. of
-C1-01E32
BK-16
V/2
V1
V1
1/V
-C1-01E33
BK-16
1/W W/3
W1
W1
GNYE-16
PE GNYE
PE2
PE2
source
4
-C1-01M21
/A4-05.2
-C1-01W51
2353011
-C1-01X52
-C1-01X51
PTC 1-3 BU A-LTG-M12-BU-4POL*10M(SH) BU-0,75

PTC/1
/C1-08.3
1-3 BN
1 1
PK BU-0,75
PTC/2
/C1-08.3
Com WH
2 2
PTC 4-6 GY
5
4-6
Schematic diagram
R1
030149275
BN BU-0,75
Main drive + 3 BU 3
WH BU-0,75
- 4 BK 4
Main drive 12.000 rpm

R2
-X3
YE GNYE-0,75
+ 5 SH 5 B 15
GN
SH
6
object
series
2110
DMC 55H
-C1-01A21
/A4-05.2
7
SMM
X21
+Temp
DCC
1
2647035
& EFS
-Temp
-C1-08A21
/C1-08.2
Temperature monitor
2
6SL3120-1TE26-0AA3
-C1-00F21
/C1-00.2
VPM-Module
08
05 BU-1,5
T>
-C0-01X51 C BU-1,5 BU-1,5 EP+24V

Control logic
+24V/CSM 1 X3.663 X3.9

/C0-01.8 3
EN
06
Place
drives module S-axis
C BU-1,5
3XX01_SPI12_01_SMM
+M+S
-0V/CSM -C0-01X51 2
language
/C0-01.8 EPM1
4
8
everything conductor at protective tubing

sheet C1-01/001
108
1 2 3 4 5 6 7 8
6SL3120-1TE26-0AA3
+S
DRIVE-CLIQ - interface (RJ45)
-C1-01A21 drives module S-axis
SMM
/A4-05.2 3XX01_SPI12_01_SMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-C1-03W21
2353411
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-C1-03A21
SME20
/A4-05.3
3XX01_SPI12_01_SMX_IMS
Adapter SMX_S-axis

6SL3055-0AA00-5EA0
6SL3055-0AA00-5EA0
Connection incremental transmitter 1V SS
-C1-03A21 Adapter SMX_S-axis

SME20
/A4-05.3 3XX01_SPI12_01_SMX_IMS
Screen
RN
AN
NC
NC
BN
RP
AP
BP
X520
P5
P5
M
M
10
11
12
S
1
SH
-C1-03W22
2364883
WH
GN
RD
BN
BU
GY
PK
YE
LIYCY*10X0,34*ABGESCHIR
S
1
10
11
12
X1
BU
GY
YE
BN
PK
RD
GN
WH
Screen
-C1-03A22
A
A*
B
B*
R*
0V
+5V
5V Sense
0V Sense
/A4-05.3
1V SS
3XX01_SPI12_01_IMS
Position sensor rack Spindle
Position sensor rack

6FX2001-6RB12-4FF1

Schematic diagram
change JAE DMC 55H & EFS +M
201271 shaft encoder

Main drive 2110 2647035 EN 109
1 2 3 4 5 6 7 8
D 202
+24V-X3-200 -X3 +24V-X3-200
/B8-01.8 /F8-20.1
BU-0,75
BU-0,75
71
95
-A7-02K41
-C1-08A21
72
/A7-02.4
98
96
EMERGENCY STOP /C1-08.2
Machine ON Temperature monitor
BU-0,75
BU-0,75
BU-0,75
-C1-08A21
A1
Y1
Y2
READY
TRIPPED
A2
T1
T2
T/R
7
E5
98
Profibus
95 Temperature monitor E35.5
96 /C1-08.5 Motor spindle
08 E5
05
06 /C1-01.8 IX_SPI_TEMP_RDY
/A5-08.5
-A5-08A51
PTC/1
PTC/2
/C1-01.5
/C1-01.5
BU-0,75
106
-0V-X3-105 -X3 -0V-X3-105

C
/B7-01.8 /F7-03.1
Temperature monitor
Motor spindle

Schematic diagram
201271 Temperature monitor

Main drive 2110 2647035 EN 110
1 2 3 4 5 6 7 8
61
L2/X3-61 -X3 +24V/B-Profi BU-0,75 BU-0,75
+24V/B-Profi
C
/A6-01.8 /B7-01.8 /F7-09.4
BK-1,5
>+M
1
-C1-13F21
-C1-13B31
2
0.5A C
-C1-13A21 -C1-13A21
7
2
5
/C1-13.2 /C1-13.2
evaluation unit evaluation unit
Flow monitoring Flow monitoring
8
internal coolant supply internal coolant supply
-C1-13W31
2387155
WH
BN
BU
GY
BK
PUR*5x0.34
-C1-13X31
5
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BK-1,5
7
1
22
23
24
17
18
19
20
21
-C1-13A21
E4
E5
L1

FLOW TEMP
Profibus
Profibus
N
Flow monitor E40.4 Flow monitor E40.5

2
- + - + Coolant 2 Line monitoring
(M7) E4 (M7) E5
LBU-1,5
IX_SPI_IAS_MONITOR IX_SPI_FLOW_CONTROL_MON
/A5-09.5 /A5-09.5
-A5-09A51 -A5-09A51
53
N-X3-50 -X3
B
/B5-01.5
5
4
/C1-13.6 6 Flow monitoring
8
7
/C1-13.7 9 Line monitoring
11
10
12 Temperature monitor
evaluation unit Flow monitoring
Flow monitoring internal coolant supply
internal coolant supply

Schematic diagram
201271 Flow monitor

internal coolant supply headstock 2110 2647035 EN 111
1 2 3 4 5 6 7 8
command station
>+M+B
BU-0,75
T0
/A7-00.7
13
-C2-01S61
14
BU-0,75
-A5-07A41 -A3-01A51
/A5-07.4 /A3-01.5
10
Profi-Slave-Address: 4 -A7-00X42
OX_SPI_TL_CLAMP_RELEASE OSX_TL_CLAMP_REL_AUX
PNOZMulti
Profibus
Tool clamping unit A2 Tool clamping unit OA6

release release
-A7-00W41
BK/10
A42.2
2508940
OELFEX-ROBOT*25G0,5
A2
X1.7
2
10
-A7-00X41
BU-0,75
BU-0,75
BU-0,75
X6.10
X6.11
8
E7
PNOZMulti
PNOZMulti
Profibus
Tool clamping unit

Tool clamping unit I17 E33.7 Tool clamping unit I18
release release release
E7 normally open contact
ISX_TL_CLAMP_RELEASE IX_SPI_TL_CLP_SWITCH_REL ISX_TL_CLAMP_MAN_REL

SAFE SAFE
/A3-01.1 /A5-08.3 /A3-01.1
-A3-01A11 -A5-08A31 -A3-01A11

Schematic diagram

Tool clamping unit 2110 2647035 EN 112
1 2 3 4 5 6 7 8
-E0-03A21 -E0-03A21
/E0-03.2 /E0-03.2
2
IX_SPI_TL_CLP_RELEASED 2
IX_SPI_TL_CLP_CLAMPED
1 5 3
Tool clamping unit E0 1 5 3
Tool clamping unit E1
released clamped
4 E63.4 4 E63.5
ASi-Bus
ASi-Bus
E0
E1
+
+
-
-
X1
X2
1
5
-C2-03W31 -C2-03W51
2457652 2457652
BN
BN
BU
BU
BK
BK
A-LTG-M12-M8*gew.*3P*1,5M A-LTG-M12-M8*gew.*3P*1,5M
X1
X1
1
4
BK
BK
BN
BU
BN
BU
-C2-03B31 -C2-03B51
Tool clamping unit Tool clamping unit
released clamped

Schematic diagram
201271 position switch

1 2 3 4 5 6 7 8
-A3-01A41 -A5-04A31
/A3-01.4 /A5-04.3
SAFE
OSX_TL_CLAMP_RELEASE OX_SPI_TL_CLP_CLAMP
PNOZMulti
Profibus
Tool clamping unit O1 Tool clamping unit A0
release Tension
24V A32.0
plug-in position: 6
A0
M
X1.2
3
13
D 13
-X3 -X3
C
GNYE-0,75
GNYE-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
-C2-04X21 -C2-04X41
1
3
-C2-04W21 -C2-04W41
GNYE
GNYE
BK/1
BK/2
BK/1
BK/2
2363988 2363989
A-LTG-M12*2,0M*VENTIL A-LTG-M12*3,0M*VENTIL
>+M+FB
PE
PE
2
1
-C2-04X21. -C2-04X41.
PE
PE
PE
PE
1
1
2
-C2-04Y21 -C2-04Y41 2
103
-0V-X3-100 -X3 -0V-X3-100

B
/B8-01.8 /G7-01.1
Valve Valve
Tool clamping unit Tool clamping unit
release Tension

Schematic diagram
201271 Valves

1 2 3 4 5 6 7 8
-A5-04A41 -A5-04A41
/A5-04.4 /A5-04.4
OX_SPI_CAIR_JETS_EXT OX_SPI_CAIR_TOOL
Profibus
Profibus
Cleaning air A1 compressed air A2
Cooling tool cone
tool A33.1 airblast clean A33.2

A1
A2
5
2
BU-0,75
BU-0,75
-C2-05X31
2
-F7-03W11
2463696
WH
BN
A-LTG-Ventilträgersystem*16*5M
>+M+FB
b1/WH
c1/BN
plug-in position plug-in position

-C2-05Y31 -C2-05Y51
1. 1.
/F7-03.2 /F7-03.2
14 12
Cleaning air compressed air
Cooling tool cone
tool airblast clean

Schematic diagram
201271 Cleaning air

tool cone 2110 2647035 EN 115
1 2 3 4 5 6 7 8
-E0-03A21
/E0-03.2
ASi-Address: 6A
2
IX_SPI_LEAK_MONITOR_OK
1 5 3
monitoring E2
Coolant
4 E63.6
Spindle
ASi-Bus
E2
+
-
X3
1
5
-C2-06W41
2583910
BN
BU
BK
M12*M12GEW 3Adrig*1,5M
3
X1
0V
O
+24V
-C2-06B41
monitoring
Coolant
headstock

Schematic diagram
201271 headstock

monitoring Coolant 2110 2647035 EN 116
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
Contoller card
-D1-01A21 drives module X-axis
SMM
/A4-05.3 3DX01_AXX_00_SMM
BR+
BR-
W2
U2
V2
X1
PE
PE
W
+
U
-
PE3
/A0-02.2
-D1-01W21
GNYE
2370643
W/3
U/1
WH
V/2
BK
4X4+2X1,5*ABGESCHIRMT
>+M
PE
1
5
X1
X1
U
BR+
BR-
-D1-01M21
/A4-05.4
M
3~
Motor X-axis Motor X-axis
1FK7103-5AF71-1DH0 1FK7103-5AF71-1DH0
3DX01_AXX_00_SMX_IMS 3DX01_AXX_00_SMX_IMS
P = 5,37 kW
I = 16,5 A
n = 3000 U/min
M = 36Nm

Schematic diagram
201271 Feed drive
chec. series circuit diagram Nr.: language sheet D1-01/001

X-axis 2110 2647035 EN 117
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
-D1-01A21 drives module X-axis
SMM
/A4-05.3 3DX01_AXX_00_SMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-D1-02W21
2367801
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-D1-01M21
/A4-05.4
3DX01_AXX_00_SMX_IMS
Motor X-axis

1FK7103-5AF71-1DH0

Schematic diagram
201271 shaft encoder interface

X-axis 2110 2647035 EN 118
1 2 3 4 5 6 7 8
+S
6FC5373-0AA00-0AA0 6SL3055-0AA00-5HA0
DRIVE-CLIQ - interface (RJ45) Connection shaft encoder Endat
-A4-00A21 Control NCU -D1-06A21 Adapter SMX_X-measuring system
NCU730
SME25
/A4-00.2 3XX01_DSYS_00_NCU /A4-00.2 3DX01_AXX_00_SMX_DMS
+ 5V (UP)
+ 5V Sen.
0V Sen.
DATA+
+(24V)
Screen
Screen
DATA-
M(0V)
CLK+
CLK-
RXN
TXN
RXP
TXP
A+
B+
NC
NC
NC
NC
0V
0V
X102
X520
A-
B-
10
11
12
13
14
15
16
17
A
S
1
9
SH
SH
-D1-06W21 -D1-06W51
WH/GN
BN/GN
GN/BK
RD/BK
BU/BK
YE/BK
7067607 2351770
WH
GN
RD
BU
BU
GY
BK
VT
PK
PK
YE
YE
PUR*2x(2x0,15)+2x0,34 Verb-Leitung*Messy*ENDAT*2M
S
1
a5
a4
a6
a1
a2
a3
b6
b5
b4
b1
b3
b2
X1
X500
A+
A-
RXP
B-
DATA+
DATA-
TXN
Screen
0V
B+
Screen
TXP
RXN
(UP)
M(0V)
CLK+
CLK-
+5V Sen.
+(24V)
0V/ Sen.
-D1-06A21 -D1-06A61
SME25
EnDat
+5V
/A4-00.2 /A4-00.2
3DX01_AXX_00_SMX_DMS 3DX01_AXX_00_DMS
Adapter SMX_X-measuring system X-measuring system
DRIVE-CLIQ - interface (RJ45) shaft encoder Endat

6SL3055-0AA00-5HA0 557 679-09

Schematic diagram
201271 measuring system

X-axis 2110 2647035 EN 119
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
Contoller card
-D1-11A21 drives module Y-axis
SMM
/A4-05.6 3DX01_AXY_20_SMM
BR+
BR-
W2
U2
V2
X1
PE
PE
W
+
U
-
PE7
/A0-02.3
-D1-11W21
GNYE
2367823
W/3
U/1
WH
V/2
BK
>+M
PE
1
5
X1
X1
U
BR+
BR-
-D1-11M21
/A4-05.6
M
3~
Motor Y-axis Motor Y-axis
1FK7103-5AF71-1DH0 1FK7103-5AF71-1DH0
3DX01_AXY_20_SMX_IMS 3DX01_AXY_20_SMX_IMS
P = 5,37 kW
I = 16,5 A
n = 3000 U/min
M = 36Nm

Schematic diagram
201271 Feed drive

Y-axis 2110 2647035 EN 120
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
-D1-11A21 drives module Y-axis
SMM
/A4-05.6 3DX01_AXY_20_SMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-D1-12W21
2367801
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-D1-11M21
/A4-05.6
3DX01_AXY_20_SMX_IMS
Motor Y-axis

1FK7103-5AF71-1DH0

Schematic diagram

Y-axis 2110 2647035 EN 121
1 2 3 4 5 6 7 8
+S
6FC5373-0AA00-0AA0 6SL3055-0AA00-5HA0
-A4-00A21 Control NCU -D1-16A21 Adapter SMX_Y-measuring system
NCU730
SME25
/A4-00.2 3XX01_DSYS_00_NCU /A4-00.3 3DX01_AXY_20_SMX_DMS
+(24V)
DATA*
Screen
Screen
M(0V)
DATA
CLK*
RXN
TXN
RXP
TXP
CLK
AN
NC
NC
NC
NC
BN
AP
BP
X103
X520
P5
P5
M
M
10
11
12
13
14
15
16
17
A
S
1
9
SH
SH
-D1-16W21 -D1-16W51
WH/GN
BN/GN
GN/BK
RD/BK
BU/BK
YE/BK
2353411 2351770
WH
GN
RD
BU
BU
GY
BK
VT
PK
PK
YE
YE
PUR*2x(2x0,15)+2x0,34 Verb-Leitung*Messy*ENDAT*2M
S
1
a6
a5
a4
a1
a2
a3
b5
b4
b6
b1
b3
b2
X1
X500
A+
A-
RXP
B-
DATA+
DATA-
TXN
Screen
0V
B+
Screen
TXP
RXN
+5V
M(0V)
CLK+
CLK-
0V Sen.
+5V Sen.
+(24V)
-D1-16A21 -D1-16A61
SME25
EnDat
/A4-00.3 /A4-00.3
3DX01_AXY_20_SMX_DMS 3DX01_AXY_20_DMS
Adapter SMX_Y-measuring system Y-measuring system

6SL3055-0AA00-5HA0 557 679-07

Schematic diagram

Y-axis 2110 2647035 EN 122
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
Contoller card
-D1-21A21 drives module Z-axis
SMM
/A4-05.4 3DX01_AXZ_20_SMM
BR+
BR-
W2
U2
V2
X1
PE
PE
W
+
U
-
PE5
/A0-02.3
-D1-21W21
GNYE
2370645
W/3
U/1
WH
V/2
BK
>+M
PE
1
5
X1
X1
U
BR+
BR-
-D1-21M21
/A4-05.5
M
3~
Motor Z-axis Motor Z-axis
1FK7103-5AF71-1DH0 1FK7103-5AF71-1DH0
3DX01_AXZ_20_SMX_IMS 3DX01_AXZ_20_SMX_IMS
P = 5,37 kW
I = 16,5 A
n = 3000 U/min
M = 36Nm

Schematic diagram
201271 Feed drive

Z-axis 2110 2647035 EN 123
1 2 3 4 5 6 7 8
6SL3120-1TE23-0AA3
-D1-21A21 drives module Z-axis
SMM
/A4-05.4 3DX01_AXZ_20_SMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-D1-22W21
2353411
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-D1-21M21
/A4-05.5
3DX01_AXZ_20_SMX_IMS
Motor Z-axis

1FK7103-5AF71-1DH0

Schematic diagram

Z-axis 2110 2647035 EN 124
1 2 3 4 5 6 7 8
+S
6SL3130-6TE23-6AA3 6SL3055-0AA00-5HA0
-C0-01A21 Supply module -D1-26A21 Adapter SMX_Z-measuring system
SME25
/A4-05.1 3XX01_DSYS_00_XLM /A4-00.4 3DX01_AXZ_20_SMX_DMS
ALM
+(24V)
DATA*
Screen
Screen
M(0V)
DATA
CLK*
RXN
TXN
RXP
TXP
CLK
AN
NC
NC
NC
NC
BN
AP
BP
X201
X520
P5
P5
M
M
10
11
12
13
14
15
16
17
A
S
1
9
SH
SH
-D1-26W21 -D1-26W51
WH/GN
BN/GN
GN/BK
RD/BK
BU/BK
YE/BK
2353411 2351770
WH
GN
RD
BU
BU
GY
BK
VT
PK
PK
YE
YE
TPE*2x(2x0,15)+2x0,34 Verb-Leitung*Messy*ENDAT*2M
S
1
a6
a5
a4
a1
a2
a3
b5
b4
b6
b1
b3
b2
X1
X500
A+
A-
RXP
B-
B+
DATA+
DATA-
TXN
Screen
0V
Screen
TXP
RXN
+5V
M(0V)
CLK+
CLK-
0V Sen.
+5V Sen.
+(24V)
-D1-26A21 -D1-26A61
SME25
EnDat
/A4-00.4 /A4-00.4
3DX01_AXZ_20_SMX_DMS 3DX01_AXZ_20_DMS
Adapter SMX_Z-measuring system Z-measuring system

6SL3055-0AA00-5HA0 557 679-06

Schematic diagram

Z-axis 2110 2647035 EN 125
1 2 3 4 5 6 7 8
6SL3120-2TE21-8AA3
Contoller card
-D2-01A21 drives module B-axis
DMM
/A4-06.1 3DX01_AXB_20_DMM
BR+
BR-
W2
U2
V2
X1
PE
PE
W
+
U
-
PE11
/A0-02.4
-D2-01W21
GN/YE
2367816
W/3
U/1
WH
V/2
BK
PSLC11Y-J*4x4+1P1,5/C
>+M
PE
1
5
X1
X1
U
BR+
BR-
-D2-01M21
/A4-06.2
M
3~
Motor B-axis Motor B-axis
1FK7100-5AF71-1FH0 1FK7100-5AF71-1FH0
3DX01_AXB_20_SMX_IMS 3DX01_AXB_20_SMX_IMS
P = 3,77 kW
I = 8 A
n = 3000 U/min
M = 18Nm

Schematic diagram
201271 Feed drive

B-axis 2110 2647035 EN 126
1 2 3 4 5 6 7 8
6SL3120-2TE21-8AA3
-D2-01A21 drives module B-axis
DMM
/A4-06.1 3DX01_AXB_20_DMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-D2-02W21
2367806
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-D2-01M21
/A4-06.2
3DX01_AXB_20_SMX_IMS
Motor B-axis

1FK7100-5AF71-1FH0

Schematic diagram

B-axis 2110 2647035 EN 127
1 2 3 4 5 6 7 8
6SL3040-0NB00-0AA0
+S
-A4-00A51 Control-Extension_ NX
NX15
/A4-00.5 3XX01_DSYS_00_NCX
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X102
S
1
SH
-D2-06W21
2353411
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-D2-06A21
SME20
/A4-00.6
3DX01_AXB_20_SMX_DMS
Adapter SMX_B-measuring system

6SL3055-0AA00-5EA0
6SL3055-0AA00-5EA0
Connection incremental transmitter 1V SS
-D2-06A21 Adapter SMX_B-measuring system

SME20
/A4-00.6 3DX01_AXB_20_SMX_DMS
Screen
RN
AN
NC
NC
BN
RP
AP
BP
X520
P5
P5
M
M
10
11
12
S
1
WH
-D2-06W22
WH/GN
BN/GN
2456477
GN
BN
BU
GY
VT
PK
Verb-Leitung*Messy*Adapter*0,2M
S
6
8
X1
A-
A+
B-
R+
R-
B+
0V
+5V
Screen
0V Sen.
+5V Sen.
-D2-06A22
1V SS
/A4-00.6
3DX01_AXB_20_DMS
B-measuring system
incremental transmitter 1V SS
528 077-01

Schematic diagram

B-axis 2110 2647035 EN 128
revision
1
/A6-02.6
/A6-02.6
Date
Name
ASI/X20.1
ASI/X20.3
Date
chec.
change
Created by
JAE
JAE
09.02.10
2
-D2-13A21
rep. by
Digital input 24VDC
56424
201271
project number
/H4-07.3 X0
E0 E0
Fault 4-7
Fault 0-3
Asi Pwr
-D2-13W31
4 0
2563880
IX_HCD_MPL_ENGAGED IX_TAB_POSITION_0DEG 1
X3 X1 ASI+
E1 /H4-07.3
2 BN
5 1
RD
RD
GN
IX_HCD_MPL_DISENGAGED n.c.
3
ASI-
4 BU
3
addressing:
E2 E2
rep. of
6 2
19B
19A
IX_PC_PAL_CAR_UPPER IX_LA_MOVED_IN
X4 X2
E3 E3
7 3
IX_PC_PAL_CAR_LOWER IX_LA_MOVED_OUT
Slave 2 Slave 1
source
4
Table
Supply
5
Schematic diagram
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
+M
EN
Place
language
8
129
sheet D2-13/001
revision
1
/A6-02.3
/A6-02.3
Date
Name
ASI/X0.1
ASI/X0.3
Date
chec.
change
Created by
JAE
JAE
09.02.10
2
-E0-03A21
rep. by
Digital input 24VDC
56421
201271
project number
/C2-06.4 X0
E2 E0 /C2-03.2
Pwr
Fault
-E0-03W31
2 0
2563880
IX_SPI_LEAK_MONITOR_OK IX_SPI_TL_CLP_RELEASED 1
X3 X1 ASI+
E1 /C2-03.5
2 BN
3 1
RD
GN
IX_SPI_TL_CLP_CLAMPED n.c.
3
ASI-
4 BU
3
addressing:
E1 /C2-03.5
rep. of
6A
3 1
IX_SPI_TL_CLP_CLAMPED
X4 X2
source
4
Supply
5
Schematic diagram
ASI-headstock
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
+M
EN
Place
language
8
sheet E0-03/001
130
1 2 3 4 5 6 7 8
>+M
-E5-01R31 -E5-01R61
IC+
IC+
M+
M+
IC-
IC-
M-
M-
-E5-01W31 -E5-01W61
WH1
WH2
2527976 2527970
RD1
RD2
WH
GN
BN
YE
UNITRONIC-FD CY*4X0,34*FARB*GESH PT100*A*ZYL*5mm*25mm
SH
SH
-E5-01X31 -E5-01X61
4
-E5-01W32 -E5-01W62
2366307 2366307
WH
WH
BN
BN
BU
BU
BK
BK
A-LTG-M12-BU-4POL*10M(SH) A-LTG-M12-BU-4POL*10M(SH)
SH
SH
1
8
M0+ M0- IC0+ IC0- M1+ M1- IC1+ IC1-
-E5-01X51 -E5-01X51
2
Profibus
Profibus
Temperature compensation EW42 temperature sensor EW44
Spindle Spindle
EW0 Bearing at front EW2

IW_SPI_TEMP_MONITOR IW_SPI_TEMP_BEA_FRONT
/A5-10.4 /A5-10.4
-A5-10A41 -A5-10A41

Schematic diagram
201271 temp. measuring device
chec. series circuit diagram Nr.: language sheet E5-01/001

Main drive 2110 2647035 EN 131
1 2 3 4 5 6 7 8
>+M
-E5-03B21
IC+
M+
IC-
M-
-E5-03W21
2508899
WH
GN
BN
YE
UNITRONIC-FD CY*4X0,34*FARB*GESH
BU-0,75
SH
1
8
M0+ M0- IC0+ IC0- M1+ M1- IC1+ IC1-

Profibus
Profibus
-E5-03X41
1
Temperatur sensor EW104 Analog input EW106

machine foundation Reserve
EW0 EW2
IW_MACH_BED_T_COMP IW_RESERVE_4_33
/A5-10.5 /A5-10.5
-A5-10A51 -A5-10A51

Schematic diagram
201271 temperature sensor
chec. series circuit diagram Nr.: language sheet E5-03/001

machine foundation 2110 2647035 EN 132
1 2 3 4 5 6 7 8
BU-0,75
+24V/C +24V/C
/A3-10.8 /G1-30.4
21
-F7-02K21
22
/F7-02.2
enable
Working space
-A3-02A31 Tool changer
/A3-02.3
BU-0,75
SAFE
OSX_TC_DRIVES_ENABLE
PNOZMulti
Enable drives O2
Tool changer
Delayed
21
-F7-02K31
X1.3
22
/F7-02.3
enable
Working space
Tool changer
BU-0,75
BU-0,75
BU-0,75
A1
A1
X2.1
U U
-F7-02K21 -F7-02K31
A2
A2
PNOZMulti
feedback loop I4
Enable drives
-0V/PNOZm BU-0,75 BU-0,75

-0V/PNOZm Tool changer
/A7-02.8 /G1-30.1
ISX_FEEDB_LO_TC
SAFE
13 14 13 14
/A5-05.2 /A5-05.2
21 22 21 22 /A3-02.4
/F7-02.6 /F7-02.6
33 34 33 34
/G0-04.2 -A3-02A41
43 44 43 44
/F7-09.3
enable enable
Working space Working space
Tool changer Tool changer

Schematic diagram
201271 enable Working space
chec. series circuit diagram Nr.: language sheet F7-02/001

Tool changer 2110 2647035 EN 133
1 2 3 4 5 6 7 8
D 108
-0V-X3-105 -X3 -0V-X3-105
/C1-08.8 /F7-09.4
BU-0,75 -F7-03V21
401
401
401
D 401
-X3 -X3
A
K
A
C
B
BU-0,75 BU-0,75 BU-0,75 BU-0,75
-F7-03X11
1
>+M+FB
WH/BU
GN/BU
RD/BU
BN/BU
GY/BU
PK/BU
YE/BU
BU
2463696
-F7-03W11
-C2-05Y31 -F8-06Y31 -F7-09Y31 -F8-07Y61 -G0-04Y21 -H4-08Y21 -G0-04Y31 -G1-21Y71
/C2-05.3 /F8-06.3 /F7-09.3 /F8-07.6 /G0-04.2 /H4-08.2 /G1-21.7
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 12.
a3/WH-BU
a5/GN/BU
a2/RD-BU
a4/BN/BU
a7/GY-BU
a8/PK-BU
a6/YE-BU
-F7-03Y11
a9/BU
c1/BN c2/YE c3/PK c4/BK c5/GY-PK c6/BN-GN c7/YE-BN c8/GY-BN c9/PK-BN c10/BN-RD c12/YE-GY
Reserve
14 14 14 14 14 14 14 14 14 14 14
1. 2. 3. 4. 7. 8. 9. 12.
Valve block
b1/WH b2/GN b3/GY b4/RD b7/WH/YE b8/WH-GY b9/WH-PK b12/GY-GN

BOSCH
Reserve
Reserve
Reserve
Reserve
12 12 12 12 12 12 12 12
/C2-05.5 /F8-06.2 /F7-09.2 /F8-07.7 /G5-02.2 /H4-08.5 /G1-21.2
-C2-05Y51 -F8-06Y21 -F7-09Y21 -F8-07Y71 -G5-02Y21 -H4-08Y51 -G1-21Y21
PE/+P
/A0-02.8

Schematic diagram

pneumatic system 2110 2647035 EN 134
1 2 3 4 5 6 7 8
-A5-06A31 -A5-06A31
BU-0,75
/A5-06.3 /A5-06.3 /C1-13.8 /G1-01.6
OX_TC_DOOR_CLOSE OX_TC_DOOR_OPEN
Profibus
Profibus
A5 A4 -F7-09X52
1
Door Door
close A39.5 open A39.4
plug-in position: 14 plug-in position: 14 -F7-09W52
A5
A4
2355098
BN
A-LTG-M12-STI*10M
3
BU-0,75
>+M+WZW
-F7-09X51
1
43
-F7-09W51
S2/BN
S1/BN
-F7-02K21 27083215
A-LTG-M12 2X M8*1,5M
44
/F7-02.2
enable
Working space
X1
X1
1
1
Tool changer
BN
BN
-F7-09B51 -F7-09B71
BU-0,75
Door Door
closed open
BU
BU
BK
BK
BU-0,75
11
12
-F7-09R31
X1
X1
3
4
S2/BU
S1/BU
S2/BK
S1/BK
4
10
1
BU-0,75
-F7-09X51
4
-C2-05X31
6
-F7-09W52
2355098
WH
BU
BK
-F7-03W11 A-LTG-M12-STI*10M
2463696
GY
PK
-F7-09X52
4
pneumatic system
b3/GY
c3/PK
BU-0,75
BU-0,75
BU-0,75
>+M+FB
107
plug-in position plug-in position -0V-X3-105 -X3 -0V-X3-105
B
-F7-09Y21 -F7-09Y31 /F7-03.8 /F8-20.4
3. 3.
/F7-03.3 /F7-03.3
BU-0,75
12 14
X2.2
5
1
E1
E0
PNOZMulti
Profibus
Profibus
E40.1 Tool changer I5 E40.0
Door Flap Door
closed E1 closed open E0

IX_TC_DOOR_CLOSED ISX_TC_DOOR_CLOSED IX_TC_DOOR_OPENED
Tool changer Tool changer SAFE
Door Door
/A5-09.5 /A3-02.4 /A5-09.5
close open
-A5-09A51 -A3-02A41 -A5-09A51

Schematic diagram
201271 Tool changer

Door 2110 2647035 EN 135
revision
1
/A6-02.5
/A6-02.5
Date
Name
ASI/X1.1
ASI/X1.3
Date
chec.
change
Created by
JAE
JAE
15.02.10
2
-F8-05X21
-F8-05A21
rep. by
Digital input 24VDC 332762
201271
project number
56424

/F8-08.3 X0
E0 E0 /F8-06.7
Fault 4-7
Fault 0-3
Asi Pwr
-F8-05W31
4 0
2563880
IX_TM_TOOL_CYL_UNLOCKED IX_TC_CYL_1_SPINDLE 1
X2
X3 X1 ASI+
E1 /F8-08.3 E1 /F8-06.7
2 1 BN
5 1
RD
RD
GN
IX_TM_TOOL_CYL_LOCKED IX_TC_CYL_1_ENABLE n.c.
3 2
ASI-
3
4 3 BU
addressing:
rep. of
/F8-08.7 4
E2 E2 /F8-44.5
9B
9A
6 2
IX_TM_TOOL_SST_LOCKED IX_TC_TRANSFERSTATION
X4 X2
E3 /F8-08.7 E3 /F8-44.5
7 3
IX_TM_TOOL_SPI_LOCKED IX_TC_CYL_1_HOME_POS
source
4
-F8-05A51
Digital input 24VDC

56421

/F8-44.7 X0
E2 E0 /G0-06.7
Pwr
Fault
-F8-05W51
2 0
2570289
IX_GEN_RESERVE_1 IX_TC_TL_CLEAN_HOME_POS 1
X3 X1 ASI+
E1 /G0-06.7
5
2 BN
3 1
RD
GN
IX_TC_TL_CLEAN_MOVED_OUT n.c.
3
ASI-
Input module
Schematic diagram
tool magazine
4 BU
addressing:
E1 /G0-06.7
3 1
10A
IX_TC_TL_CLEAN_MOVED_OUT
X4 X2
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
language
+M+WZM
8
sheet F8-05/001
136
1 2 3 4 5 6 7 8
-A5-05A41 -A5-05A41
/A5-05.4 /A5-05.4
tool magazine
>+M+WZM
OX_TC_CYL_1_HOME_POS OX_TC_CYL_1_SPINDLE
Profibus
Profibus
tool magazine A0 tool magazine A1
direction direction
Basic frame A37.0 Spindle A37.1
-F8-05A21
A0
A1
ASi-Address: 9A
/F8-05.2
IX_TC_CYL_1_SPINDLE
1
5
2
tool magazine E0
1 5 3 Position
E64.0
Spindle
4
BU-0,75
BU-0,75
/F8-05.2
IX_TC_CYL_1_ENABLE
tool magazine E1
ASi-Bus
Start position
E64.1
-C2-05X31
4
E1
E0
+
-
X1
1
5
/F8-44.3
/F8-44.4
/F8-44.4
-F8-06W71
-F7-03W11 2451196
BN
BU
BK
2463696 A-LTG-M12-M8*3P*1,5M
F8-44/X51.2-1
F8-44/X51.2-3
F8-44/X51.2-4
GN
YE
pneumatic system
>+M+FB
b2/GN
c2/YE
X1
1
4
BK
BN
BU
X1
1
4
-F8-06Y21 -F8-06Y31
BK
BN
BU
2. 2. -F8-06B71
/F7-03.3 /F7-03.3
12 14
-F8-06B51
pneumatic cylinder pneumatic cylinder enable tool magazine
tool magazine transport system turn Position
direction direction tool magazine Spindle
Start position Spindle

Schematic diagram
201271 transport system

tool cone 2110 2647035 EN 137
1 2 3 4 5 6 7 8
-A5-04A41 -A5-04A41
/A5-04.4 /A5-04.4
OX_TM_TOOL_CYL_UNLOCK OX_TM_TOOL_CYL_LOCK
Profibus
Profibus
pneumatic cylinder A6 pneumatic cylinder A7
Locking Locking
tool release A33.6 tool clamping A33.7
A6
A7
4
8
BU-0,75
BU-0,75
-C2-05X31
8
-F7-03W11
2463696
RD
BK
pneumatic system
>+M+FB
b4/RD
c4/BK
-F8-07Y61 -F8-07Y71
4. 4.
/F7-03.4 /F7-03.4
14 12
pneumatic cylinder pneumatic cylinder
Locking Locking
unclamp tool tool clamping

Schematic diagram
201271 transport system

transfer place 2110 2647035 EN 138
1 2 3 4 5 6 7 8
tool magazine
>+M+WZM
-F8-05A21 -F8-05A21
/F8-05.2 /F8-05.2
IX_TM_TOOL_CYL_UNLOCKED IX_TM_TOOL_SST_LOCKED
2 2
pneumatic cylinder E0 tool E2
1 5 3 unclamp tool 1 5 3 locked
E80.0 E80.2
moved out tool input station
4 4
/F8-05.2 /F8-05.2
IX_TM_TOOL_CYL_LOCKED IX_TM_TOOL_SPI_LOCKED
pneumatic cylinder E1 tool E3
ASi-Bus
ASi-Bus
unclamp tool locked
E80.1 E80.3
moved in change position
E1
E0
E3
E2
+
+
-
-
X3
X4
1
5
-F8-08W21 -F8-08W51
S2/BN
S1/BN
S2/BN
S1/BN
S2/BU
S1/BU
S2/BU
S1/BU
S2/BK
S1/BK
S2/BK
S1/BK
27083215 2332403
A-LTG-M12 2X M8*1,5M A-LTG-M12*2M*2xM12
X1
X1
X1
X1
1
4
BK
BK
BK
BK
BN
BU
BN
BU
BN
BU
BN
BU
-F8-08B21 -F8-08B41 -F8-08B61 -F8-08B71
tool tool tool tool
Unlocked Unlocked locked locked
moved in moved out change position tool input station
Start position

Schematic diagram
201271 tool Locking

tool magazine 2110 2647035 EN 139
1 2 3 4 5 6 7 8
-A3-01A11
/A3-01.1
SAFE
OSX_TM_DRIVES_EN_CNC
PNOZMulti
6SL3120-1TE21-8AA3
enable O3
Contoller card
Working space
-F8-11A21 drives module TM-axis tool magazine
SMM
/A4-05.7 3DX01_TM_00_SMM
X2.4
BR+
BR-
W2
U2
V2
X1
PE
PE
1
BU-0,75
PE17
/A0-02.4
-F8-11W21
GN/YE
2353564
W/3
U/1
WH
V/2
BK
PSLC11Y*4x1,5+1P1,5/C
14
13
Vs2 E5
plug-in position: 3
PROFIsafe
Enable drives
>+M tool magazine
E5
IFX_TM_DRIVES_ENABLE_CNC
/A5-03.6
PE
1
5
X1
X1
-A5-03A61
U
BR+
BR-
-F8-11M21
/A4-05.7
M
3~
Motor TM-axis Motor TM-axis
1FK7063-5AH71-1KB0 1FK7063-5AH71-1KB0
3DX01_TM_00_SMX_IMS 3DX01_TM_00_SMX_IMS
P = 2,09 kW
I = 6,1 A
n = 4500 U/min
M = 11Nm

Schematic diagram
201271 Feed drive

WZM-axis 2110 2647035 EN 140
1 2 3 4 5 6 7 8
6SL3120-1TE21-8AA3
-F8-11A21 drives module TM-axis
SMM
/A4-05.7 3DX01_TM_00_SMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X202
S
1
SH
-F8-12W21
2372185
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-F8-11M21
/A4-05.7
3DX01_TM_00_SMX_IMS
Motor TM-axis

1FK7063-5AH71-1KB0

Schematic diagram

WZM-axis 2110 2647035 EN 141
1 2 3 4 5 6 7 8
-A5-07A61
202
+24V-X3-200 -X3 +24V-X3-200 /A5-07.6
B
/C1-08.8 /G1-05.2
OX_TM_TLOAD_WDOW_UNLOCK
Profibus
18
window A1
BU-0,75
-X3
A
setup station
Unlock A44.1
GNYE-0,75
A1
M
5
7
BU-0,75
BU-0,75
+24V-F8-20X21
/F8-37.1
24
-F8-20X21
1
8
-F8-20W21
GNYE
BK/1
BK/5
BK/8
2390252
tool input station
PE
>+M+WZM+WZE
-F8-20X22
1
GNYE-0,75
BU-0,75
BU-0,75
-F8-20W41 -F8-20W41
PE
BK/1
BK/7
2451178 2451178
OELFLEX-110*9X0,75 OELFLEX-110*9X0,75
+24V-F8-20S21
E1
11
X1
13
-F8-20S21 /F8-23.5 -F8-20H51 -F8-20A61

-F8-20A61
/F8-20.6
TK
X2
14
12
E2
/F8-35.1
Agreement button window
energy release
-F8-20W41 tool input station
-F8-20W41
BK/2
BK/8
2451178 2451178
tool magazine Unlocked
OELFLEX-110*9X0,75 OELFLEX-110*9X0,75
BU-0,75
BU-0,75
10
-F8-20X22
2
9
BK/9
-F8-20W21
BK/10
BK/2
2390252
9
10
BU-0,75
-F8-20X21
2
108
BU-0,75
BU-0,75
-0V-X3-105 -X3 -0V-X3-105
B
/F7-09.8 /G1-05.4
11 12
/F8-20.3 TK
21 22
2
/F8-23.2 SK
33 34
E2
E0
MK
plug-in position: 29 plug-in position: 29 41 42
/F8-23.4 SK
Profibus
Profibus
Agreement button E39.2 window E39.0

setup station setup station
E2 closed E0
magnetic lock
IX_TM_TLOAD_APPROVAL IX_TM_TLOAD_WDOW_CLOSE
window
tool assembly
/A5-09.4 /A5-09.4
tool magazine
-A5-09A41 -A5-09A41
Schematic diagram
201271 Control console

tool input station 2110 2647035 EN 142
1 2 3 4 5 6 7 8
BU-0,75
PNOZ_T3
/A8-01.2
PNOZ_T2
/C0-21.4
11
13
-F8-20X21
3
-F8-20W21
BK/11
BK/13
BK/3
2390252
tool input station

>+M+WZM+WZE
11
13
-F8-20X22
3
-F8-20W41
BU-0,75
BK/3
BK/5
2451178
OELFLEX-110*9X0,75
21
41
23
-F8-20A61 -F8-20A61 -F8-20S21
/F8-20.6 /F8-20.6
SK SK
magnetic lock SAFE magnetic lock SAFE /F8-20.2
window window
22
42
24
tool assembly tool assembly
tool magazine tool magazine Agreement button
energy release
-F8-20W41
tool magazine
BK/4
BK/6
2451178
OELFLEX-110*9X0,75
BU-0,75
-A5-07A61
12
14
-F8-20X22
4
/A5-07.6
OX_TM_RELEASE
Profibus
-F8-20W21 tool magazine A0
BK/12
BK/14
BK/4
2390252 enable
NYSLYOE-J OELFL.*25X0,75 A44.0
A0
M
12
14
-F8-20X21
3
BU-0,75
BU-0,75
BU-0,75
BU-0,75
X1.1
X1.2
X1.3
X1.4
PNOZMulti
PNOZMulti
PNOZMulti
PNOZMulti
magnetic lock I0 magnetic lock I1 energy release I2 energy release I3
locked locked drives drives
tool magazine tool magazine
ISX_TM_CH1_LOCKED ISX_TM_CH2_LOCKED ISX_TM_CH1_CONFIRM ISX_TM_CH2_CONFIRM

SAFE SAFE SAFE SAFE
/A3-02.4 /A3-02.4 /A3-02.4 /A3-02.4
-A3-02A41 -A3-02A41 -A3-02A41 -A3-02A41

Schematic diagram
201271 Control console

tool input station 2110 2647035 EN 143
1 2 3 4 5 6 7 8
tool input station

>+M+WZM+WZE
BU-0,75 BU-0,75
+24V-F8-20S21
/F8-20.2
13
23
-F8-35S21 /F8-35.4
L 0 R
14
24
tool magazine tool magazine
Minus-direction Plus-direction
move move
BU-0,75
BU-0,75
-F8-20X22
6
-F8-20W21 7
BK/6
BK/7
2390252
-F8-20X21
6
7
BU-0,75
BU-0,75
3
6
E4
E3

Profibus
Profibus
direction E39.4 Chain magazine E39.3

Minus-direction Plus-direction
move E4 move E3
IX_TM_TLOAD_CHAIN_MINUS IX_TM_TLOAD_CHAIN_PLUS
/A5-09.4 /A5-09.4
-A5-09A41 -A5-09A41

Schematic diagram
201271 ccw/cw

tool magazine 2110 2647035 EN 144
1 2 3 4 5 6 7 8
-A5-07A61 -A5-07A61
+24V-F8-20X21 /A5-07.6 /A5-07.6
/F8-20.4
OX_TM_TLOAD_TIN_H OX_TM_TLOAD_TOUT_H
Profibus
Profibus
Message A2 Message A3
Set tool remove tool
A44.2 A44.3
A2
A3
M
M
2
8
BU-0,75
BU-0,75
BU-0,75
BU-0,75
18
20
22
17
-F8-20X21
-F8-20W21
BK/18
BK/20
BK/22
BK/17
2380915
tool input station

>+M+WZM+WZE
18
20
22
17
-F8-20X22 BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
X1
X1
13
13
-F8-37S31 -F8-37S61
/F8-37.3 /F8-37.7
X2
X2
14
14
acknowledge Message acknowledge Message
Set tool Set tool remove tool remove tool

BU-0,75
BU-0,75
BU-0,75
19
21
-F8-20X22
-F8-20W21
BK/19
BK/21
2380915
19
21
-F8-20X21
BU-0,75
BU-0,75
7
4
E5
E6
Profibus
Profibus
acknowledge E39.5 acknowledge E39.6

Set tool remove tool
E5 E6
IX_TM_TLOAD_ACK_TOOL_IN IX_TM_TLOAD_ACK_TOOL_OUT
/A5-09.4 /A5-09.4
-A5-09A41 -A5-09A41

Schematic diagram
201271 Set tool

remove tool 2110 2647035 EN 145
1 2 3 4 5 6 7 8
-F8-05A21
ASi-Address: 9A
/F8-05.2
IX_TC_TRANSFERSTATION
2
tool identification E2
1 5 3 transfer place -F8-05A51
E64.2
4
/F8-05.5
ASi-Address: 10A
/F8-05.2
IX_TC_CYL_1_HOME_POS
2
IX_GEN_RESERVE_1
tool magazine E3
ASi-Bus
Start position 1 5 3
Reserve E2
E64.3 Input
4 E65.6
Light barrier - transmitter
E3
E2
+
ASi-Bus
X2
1
E2
+
-
X3
1
3
-F8-44W31
S2/BN
S1/BN
S2/BU
S1/BU
S2/BK
S1/BK
2332403
A-LTG-M12*2M*2xM12
-F8-44X51
4
-F8-44W51 -F8-44W71
27083359 27083248
BN
BN
BU
BU
BK
M12*M12*0,6M A-LTG-M12-M12*2M
X1
X1
1
3
BK
BU
BU
BN
BN
F8-44/X51.2-1
F8-44/X51.2-3
F8-44/X51.2-4
/F8-06.5
/F8-06.5
/F8-06.5
-F8-44B51 -F8-44B71
transfer place transfer place
tool identification tool identification
Receiver transmitter
BLE 18E-PS-1P-E5-D-S4 BLS 18E-XX-1P-E5-X-S4

Schematic diagram
change JAE DMC 55H & EFS +M+WZM
201271 tool identification

transfer place 2110 2647035 EN 146
1 2 3 4 5 6 7 8
-A5-05A41
/A5-05.4
OX_TC_CLEAN_EXTEND
Profibus
Cleaning air A2
cleaning
tool cone A37.2
A2
2
BU-0,75
33
-F7-02K21
34
/F7-02.2
enable
Working space
Tool changer
BU-0,75
-C2-05X31
9
-F7-03W11
GY/PK
2463696
c5/GY-PK
>+M+FB
plug-in position
-G0-04Y21
5.
/F7-03.4
14
Cleaning air
cleaning
tool cone

Schematic diagram
201271 tool cone
chec. series circuit diagram Nr.: language sheet G0-04/001

cleaning 2110 2647035 EN 147
1 2 3 4 5 6 7 8
>+M+WZM
-F8-05A51
ASi-Address: 10A
/F8-05.5
IX_TC_TL_CLEAN_HOME_POS
2
cleaning E0
1 5 3 tool cone
E65.4
moved in
4
/F8-05.5
IX_TC_TL_CLEAN_MOVED_OUT
cleaning E1
ASi-Bus
tool cone
E65.5
move out
E1
E0
+
-
X1
1
5
-G0-06W51
S2/BN
S1/BN
S2/BU
S1/BU
S2/BK
S1/BK
2251682
A-LTG-M12*2M*2XM8
X1
X1
4
BK
BU
BN
1
4
-G0-06B71
BK
BN
BU
-G0-06B51
pneumatic cylinder pneumatic cylinder
cleaning cleaning
tool cone tool cone
moved out Start position

Schematic diagram
201271 tool cone

cleaning 2110 2647035 EN 148
1 2 3 4 5 6 7 8
-A5-10A21
/A5-10.2 /F7-09.8 /G1-30.4
OX_PC_DOOR_UNLOCK
/C0-11.5
/C0-11.8
Profibus
enable A0
magnetic lock
rotary pallet changer A46.0
PNOZ_T0
PNOZ_T1
A0
M
1
3
BU-0,75
BU-0,75
-G1-01X21
5
1
-G1-01W21
BK/5
BK/6
BK/3
BK/7
BK/1
2386792
OELFLEX-CLAS.FD810P*12X0,75
Preparation place door

>+M+PW
E1
41
21
11
-G1-01A21
-G1-01A21 -G1-01A21 -G1-01A21
/G1-01.2 /G1-01.2 /G1-01.2
SK SK TK
SAFE SAFE
42
22
12
E2
-G1-01W21
BK/4
BK/8
BK/2
2386792
OELFLEX-CLAS.FD810P*12X0,75
-G1-01X21
4
2
S_G1M6
BU-0,75
/G1-94.6
BU-0,75
BU-0,75
X2.3
X2.4
2
11 12
E2
/G1-01.7 TK
21 22 plug-in position: 30
PNOZMulti
PNOZMulti
/G1-01.5 SK
Profibus
31 32 Guard monitior I6 Guard monitior I7 cabin door E40.2
/H4-30.7 TK rotary pallet changer
Preparation place door Preparation place door
41 42
/G1-01.4 SK locked locked closed E2
ISX_SST_DOOR_CH1_LKD ISX_SST_DOOR_CH2_LKD IX_PC_DOOR_CLOSED
SAFE SAFE
magnetic lock
/A3-02.4 /A3-02.4 /A5-09.5
rotary pallet changer -A3-02A41 -A3-02A41 -A5-09A51

Schematic diagram
201271 Preparation place door

rotary pallet changer 2110 2647035 EN 149
revision
1
/A6-02.3
/A6-02.3
Date
Name
ASI/X2.1
ASI/X2.3
Date
chec.
change
Created by
JAE
JAE
09.02.10
2
-G1-03X21
-G1-03A21
Digital input 24VDC 332762
rep. by
56424
201271
project number
/G1-06.6 X0
E0 E0 /G1-08.2
Fault 4-7
Fault 0-3
Asi Pwr
-G1-03W31
4 0
2563382
IX_PC_SST_CHANGE_POS IX_PC_LIFT_UPPER 1
X2
X3 X1 ASI+
E1 /G1-06.6 E1 /G1-08.2
2 1 BN
5 1
RD
RD
GN
IX_PC_SST_RELEASED IX_PC_LIFT_LOWER n.c.
3 2
ASI-
4 3 BU
addressing:
/G1-25.4 4
E2 E2 /G1-09.2
3
6 2
13B
13A
IX_PC_POSITION_180DEG IX_PC_LIFT_MID
X4 X2
rep. of
E3 /G1-25.4 E3 /G1-09.2
7 3
IX_PC_POSITION_0DEG IX_PC_LIFT_MID_D
source
4
-G1-03A51
Digital input 24VDC

56421

/G1-09.5 X0
E2 E0 /H4-07.7
Pwr
Fault
-G1-03W51
2 0
2570289
5
IX_PC_LIFT_POSITION_4 IX_HCD_SST_ENGAGED 1
X3 X1 ASI+
E1 /H4-07.7
2 BN
3 1
RD
GN
IX_HCD_SST_DISENGAGED n.c.
Schematic diagram
3
ASI-
4 BU
addressing:
E1 /H4-07.7
input/output module
3 1

14A
IX_HCD_SST_DISENGAGED
X4 X2
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
language
+M+PW
8
150
sheet G1-03/001
1 2 3 4 5 6 7 8
204
+24V-X3-200 -X3 +24V-X3-200 -H4-02A11
A
/F8-20.3 /G7-01.1
/H4-02.1
ASi-Address: 4A
OX_PC_ENABLE
ASi-Bus
request A1
enable
A62.5
Pallet changer
O1 0V
BU-0,75
BU-0,75
-G1-05X31
7
-G1-05W31
BK/5
BK/7
2504203

>+M+RPSV
+24V/G1-05SH31
/B2-08.6
X1
13
-G1-05SH31 /G1-05.5
X2
14
Acknowledgement request
enable enable
-0V/G1-05SH31
/B2-08.6
-G1-05W31
BK/6
BK/8
2504203
-G1-05X31
6
8
BU-0,75
BU-0,75
I1 US+ US-
ASi-Bus
Acknowledgement E62.5
enable
Pallet changer E1
IX_PC_CONFIRM_ENABLE
ASi-Address: 4A
/H4-02.1
110
-H4-02A11
-0V-X3-105 -X3 -0V-X3-105
A
/F8-20.7 /G1-82.1

Schematic diagram
201271 enable Pallet changer

1 2 3 4 5 6 7 8
-G1-03A21
ASi-Address: 13B
/G1-03.2
IX_PC_SST_CHANGE_POS
2
setup station E0
1 5 3 Pallet changer
E82.0
change position
4
/G1-03.2
IX_PC_SST_RELEASED
setup station E1
ASi-Bus
Pallet change
E82.1
released
E1
E0
+
-
X3
1
5
-G1-06W31 -G1-06W31
S2/BN
S1/BN
S2/BU
S1/BU
S2/BK
S1/BK
2351002 2351002
A-LTG-M12*3M*2xM12 A-LTG-M12*3M*2xM12
-G1-06X31 -G1-06X61
1
4
dummy plug
-G1-06W61
2428366
BN
BU
BK
A-LTG-M12-M12GEW*4p.*1,0M
X1
1
4
BK
BN
BU
-G1-06B61
setup station
change position
0 degree

Schematic diagram
change JAE DMC 55H & EFS +M+PW
201271 position monitoring

setup station Pallet changer 2110 2647035 EN 152
1 2 3 4 5 6 7 8
-G1-03A21
ASi-Address: 13A
/G1-03.2
IX_PC_LIFT_UPPER
2
Pallet changer E0
1 5 3 pos.
E66.0
top
4
/G1-03.2
IX_PC_LIFT_LOWER
Pallet changer E1
ASi-Bus
pos.
E66.1
Bottom
E1
E0
+
-
X1
1
-G1-08W21
S1/BN
S2/BN
S1/BU
S2/BU
S1/BK
S2/BK
2377443
A-LTG-M12*1M*2xM12
X1
X1
1
4
BK
BK
BN
BU
BN
BU
-G1-08B21 -G1-08B61
lifting unit lifting unit
rotary pallet changer rotary pallet changer
Position Position
top Bottom

Schematic diagram
201271 monitoring lifting unit

1 2 3 4 5 6 7 8
-G1-03A51
-G1-03A21 /G1-03.5

/G1-03.2
IX_PC_LIFT_MID
2 2
IX_PC_LIFT_POSITION_4
Pallet changer E2
1 5 3 pos. 1 5 3
Stroke rapid E2
E66.2 Position
Centre
4 4 E67.6
Pallet changer
/G1-03.2
ASi-Bus
IX_PC_LIFT_MID_D
E2
+
E3
-
Diagnosis
ASi-Bus
X3
1
5
Pallet changer
E66.3
pos. Centre
E3
E2
+
-
X2
1
-G1-09W31 5 -G1-09W61
2422489 2402565
WH
BN
BN
BU
BU
BK
BK
A-LTG-M12-M12*4p.*1,0M M12*M12 3Adrig*1M
X1
X1
1
4
BK
BK
BN
BU
BN
BU
Monitor WH
-G1-09B31 -G1-09B61
DESINA
rotary pallet changer Pallet changer
Position Stroke
Centre rapid

Schematic diagram
201271 monitoring lifting unit

1 2 3 4 5 6 7 8
-A3-02A31
/A3-02.3
SAFE
OSX_PC_DRIVES_EN_CNC
PNOZMulti
enable O1
6SL3120-2TE21-8AA3
Contoller card
-D2-01A21
X1.2
drives module PC-axis
DMM
/A4-06.1 3DX01_PC_00_DMM
BR+
BR-
W2
U2
V2
X2
PE
PE
W
+
U
BU-0,75
PE19
12
11
/A0-02.5
Vs2 E6
plug-in position: 3
PROFIsafe
-G1-11W21 Enable drives
GN/YE
2353551 Pallet changer

W/3
U/1
WH
V/2
BK
PSLC11Y*4x1,5+1P1,5/C E6
IFX_PC_DRIVES_ENABLE_CNC
/A5-03.6
-A5-03A61
>+M
PE
1
5
X1
X1
U
BR+
BR-
-G1-11M21
/A4-06.2
M
3~
Motor PC-axis Motor PC-axis
1FK7060-5AH71-1FH0 1FK7060-5AH71-1FH0
3DX01_PC_00_SMX_IMS 3DX01_PC_00_SMX_IMS
P = 1,74 kW
I = 4,1 A
n = 4500 U/min
M = 6Nm

Schematic diagram
201271 Feed drive

PW-axis 2110 2647035 EN 155
1 2 3 4 5 6 7 8
6SL3120-2TE21-8AA3
-D2-01A21 drives module PC-axis
DMM
/A4-06.1 3DX01_PC_00_DMM
+(24V)
Screen
M(0V)
RXN
TXN
RXP
TXP
X203
S
1
SH
-G1-12W21
2323412
GN
RD
BU
BK
PK
YE
PUR*2x(2x0,15)+2x0,34
>+M
A
S
1
B
X500
RXP
TXN
Screen
TXP
RXN
M(0V)
+(24V)
-G1-11M21
/A4-06.2
3DX01_PC_00_SMX_IMS
Motor PC-axis

1FK7060-5AH71-1FH0

Schematic diagram

PW-axis 2110 2647035 EN 156
1 2 3 4 5 6 7 8
-A5-10A21 -A5-10A21
/A5-10.2 /A5-10.2
OX_PC_VALVE_REQUEST OX_PC_CLAMP_CONE_BL_O
Profibus
Profibus
compressed air A1 pallet carrier A2
pallet identification tie point
A46.1 airblast clean A46.2
A1
A2
M
M
5
4
BU-0,75
BU-0,75
24
23
-C2-05X31 -C2-05X31
-F7-03W11 -F7-03W11
GY/GN
YE/GY
2463696 2463696
A-LTG-Ventilträgersystem*16*5M A-LTG-Ventilträgersystem*16*5M
pneumatic system -B0-05A61

>+M+FB
ASi-Address: 2A
/B0-05.6
IX_PC_MPL_OCCUPIED
2
Pallet E0
1 5 3 Machine
E61.4
present
4
/B0-05.6
IX_PC_MPL_OCCUPIED_D
Diagnosis Pallet E1
ASi-Bus
Machine
E61.5
present
E1
E0
+
-
X1
1
5
-G1-21W51
b12/GY-GN
c12/YE-GY
27083359
WH
BN
BU
BK
M12*M12*0,6M
X1
1
4
0V
SP2
SP1
-G1-21B51
+24V
-G1-21Y21 -G1-21Y71
12. EDS 3000 12.
/F7-03.7 P /F7-03.7
EDS 3346-2-0010-D01-F1 Type:diAG

12 14
S.P.1 3.80 PriM ACT
HYS.1 0.06 rAnG bAr
S.M.1 SP
E parameter
E parameter
S.d.1 ON
input
input
T.on1 0.00
T.of1 0.00
oL.L 10.0
T.Err 2.0
Err.M OFF
Valve monitoring Cleaning air
compressed air pallet identification pallet carrier
pallet identification tie point
airblast clean

Schematic diagram
201271 monitoring

pallet identification 2110 2647035 EN 157
1 2 3 4 5 6 7 8
-B0-05A61
/B0-05.6
ASi-Address: 2A
/A9-09.3
/A9-09.3
/A9-09.3
2
OX_PC_MPL_PALLET_RELEASE
1 5 3
pallet clamping A0
release
A61.4
A9-09X41.2_3
A9-09X41.2_4
A9-09X41.2_5
4
ASi-Bus
A0
0V
FE
X5
1
5
-G1-22W31 -G1-22W51
GNYE
GNYE
BK/2
BK/1
BK/2
BK/1
2255654 2255654
A-LTG-M12*2,0M*VENTIL A-LTG-M12*2,0M*VENTIL
PE
PE
2
1
-G1-22X31 -G1-22X51
PE
PE
PE
PE
1
1
2
2
-G1-22Y31 -G1-22Y51
Valve safety valve
pallet clamping pallet clamping
clamping release

Schematic diagram
201271 monitoring

pallet identification 2110 2647035 EN 158
1 2 3 4 5 6 7 8
-B0-05A61 -B0-05A61
ASi-Address: 2A ASi-Address: 2B
/B0-05.6 /B0-05.6
IX_PC_MPL_PALLET_CLAMPED IX_PC_MPL_PALLET_RELD
2 2
pallet clamping E2 pallet clamping E0
1 5 3 clamped 1 5 3 released
E61.6 E77.4
4 4
/B0-05.6 /B0-05.6
IX_PC_MPL_PALLET_CLPED_D IX_PC_MPL_PALLET_RELD_D
pallet clamping E3 Diagnosis E1

ASi-Bus
ASi-Bus
clamped pallet clamping
E61.7 E77.5
released
E3
E2
E1
E0
+
+
-
-
X2
X3
1
5
-G1-23W31 -G1-23W51
2410064 2410064
WH
WH
BN
BN
BU
BU
BK
BK
A-LTG-M12-M12*4p.*2,0M
X1
X1
1
4
SP2
0V
SP1
SP2
0V
SP1
-G1-23B31 -G1-23B51
+24V
+24V
EDS 3000 EDS 3000
P P
EDS 3446-2-0250-D01 Type:diAG EDS 3446-2-0250-D01 Type:diAG
S.P.1 55 PriM ACT S.P.1 100 PriM ACT
HYS.1 1,5 rAnG bAr HYS.1 1,5 rAnG bAr
S.M.1 SP S.M.1 SP
E parameter
E parameter
E parameter
E parameter
S.d.1 ON S.d.1 ON
input
input
input
input
T.on1 0,20 T.on1 0,20
T.of1 0.70 T.of1 0.00
oL.L 250.0 oL.L 250.0
T.Err 10.0 T.Err 10.0
Err.M OFF Err.M OFF
clamped released

Schematic diagram
201271 monitoring

pallet clamping 2110 2647035 EN 159
1 2 3 4 5 6 7 8
Attention ! only if 65H Machine

>+M+PW -G1-03A21
ASi-Address: 13B
/G1-03.2
IX_PC_POSITION_180DEG
2
180 degree pos. E2
E82.2
4
/G1-03.2
IX_PC_POSITION_0DEG
0 degree pos. E3
ASi-Bus
Pallet changer
E82.3
E3
E2
+
-
G1-25X51
X4
1
5
7000-41121-000 0000
X2
X1
1
5
-G1-25W31
2456290
BN
BU
BK
-G1-25W51
2456290
BN
BU
BK
X1
X1
1
4
BK
BK
BN
BU
BN
BU
-G1-25B31 -G1-25B51
0 degree 180 degree
Position Position
(only if 65H) (only if 65H)

Schematic diagram

rotary drive Pallet changer 2110 2647035 EN 160
1 2 3 4 5 6 7 8
+24V/C
/F7-02.7
BU-0,75
/G1-01.8 /H0-01.1
23
61
-G1-30K21 -G1-30K21
-A3-02A31
24
62
/G1-30.2 /G1-30.2
/A3-02.3 enable enable
SAFE
OSX_PC_DRIVES_ENABLE
PNOZMulti
BU-0,75
BU-0,75
Enable drives O0
23
61
X1.1
-G1-30K31 -G1-30K31
24
62
/G1-30.3 /G1-30.3
enable enable
BU-0,75
BU-0,75
BU-0,75
X1.4
6
E3
PNOZMulti
Profibus
enable
BU-0,75
E40.3 Start-up lock I3
Pallet change Pallet changer
E3
IX_PC_SAFETYUNIT_ENABLE ISX_FB_L_PC_ST_LO
SAFE
A1
A1
R1 R1
U U /A5-09.5 /A3-03.4
-G1-30K21 -G1-30K31
-A5-09A51 -A3-03A41
A2
A2
BU-0,75
-0V/PNOZm
/F7-02.4
13 14 13 14
23 24 23 24
/G1-30.5 /G1-30.5
33 34 33 34
/B0-05.4 /B0-05.4
43 44 43 44
/B0-05.4 /B0-05.4
53 54 53 54
61 62 61 62
/G1-30.6 /G1-30.6
73 74 73 74
83 84 83 84
enable enable

Schematic diagram
201271 enable

1 2 3 4 5 6 7 8
-B0-05A21
ASi-Address: 1B
/B0-05.2
OX_PC_LIFT_UP
2
Pallet changer A0
1 5 3 lifting unit
A76.0
to up
4
/B0-05.2
OX_PC_LIFT_DOWN
Pallet changer A1
ASi-Bus
lifting unit
A76.1
to down
A1
A0
0V
FE
X7
1
5
GNYE (2)
GNYE (1)
-G1-31W31
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2452048
A-LTG-M12*2M*2xVENTIL
PE
PE
2
1
-G1-31X31 -G1-31X61
PE
PE
PE
PE
1
1
2
2
-G1-31Y31 -G1-31Y61
lower lift

Schematic diagram
201271 lifting unit

1 2 3 4 5 6 7 8
-B0-05A21
ASi-Address: 1B
/B0-05.2
OX_PC_LIFT_FAST_UP
2
lifting unit A2
A76.2
rapid to up
4
/B0-05.2
OX_PC_LIFT_FAST_DOWN
lifting unit A3
ASi-Bus
Pallet changer
A76.3
rapid to down
A3
A2
0V
FE
X8
1
5
GNYE (2)
GNYE (1)
-G1-32W31
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2452048
PE
PE
2
1
-G1-31X32 -G1-32X61
PE
PE
PE
PE
1
1
2
2
-G1-32Y31 -G1-32Y61
lower lift
rapid rapid

Schematic diagram
201271 lifting unit rapid

1 2 3 4 5 6 7 8
-H4-15A41
ASi-Address: 3B
/H4-15.4
OX_PC_SST_PALLET_RELEASE
2
setup station A0
1 5 3 pallet clamping
A77.0
release
4
/H4-15.4
OX_PC_SST_PALLET_CLAMP
setup station A1
ASi-Bus
pallet clamping
A77.1
clamping
A1
A0
0V
FE
X7
1
5
GNYE (2)
GNYE (1)
-G1-35W31
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2452048
PE
PE
2
1
-G1-35X31 -G1-35X51
PE
PE
PE
PE
1
1
2
2
-G1-35Y31 -G1-35Y51
Valve safety valve
clamping release

Schematic diagram
201271 pallet clamping

setup station 2110 2647035 EN 164
1 2 3 4 5 6 7 8
-H4-15A41 -H4-15A41
/H4-15.4 /H4-15.4
2
IX_PC_SST_PALLET_CLAMPED 2
IX_PC_SST_PALLET_RELD
1 5 3
setup station E0 1 5 3
setup station E2
4 E77.0 4 E77.2
clamped released
ASi-Bus
ASi-Bus
E0
E2
+
+
-
-
X3
X4
1
5
-G1-36W31 -G1-36W51
2554957 2554957
WH
WH
BN
BN
BU
BU
BK
BK
A-LTG-M12-M12*4p.*2,0M A-LTG-M12-M12*4p.*2,0M
X1
1
4
X1
1
SP2
0V
SP1
-G1-36B51
+24V
SP2
0V
SP1
-G1-36B31
+24V
EDS 3000
P
EDS 3000
P

S.P.1 100 PriM ACT
HYS.1 1,5 rAnG bAr

S.P.1 55 PriM ACT
S.M.1 SP
HYS.1 1,5 rAnG bAr
E parameter
E parameter
S.d.1 ON
S.M.1 SP
input
input
E parameter
E parameter
T.on1 0,20
S.d.1 ON
input
input
T.of1 0.00
T.on1 0,20
oL.L 250.0
T.of1 0.70
T.Err 2.0
oL.L 250.0
Err.M OFF
T.Err 2.0
Err.M OFF
clamped released

Schematic diagram
201271 pallet clamping

setup station 2110 2647035 EN 165
1 2 3 4 5 6 7 8
+24V/BAR busbar +24V/BAR

/A7-01.5 /G5-01.1
P_G1M1
/G1-83.1
1
-G1-82F21
2
2A B
11
21
31
-G1-83A21 -G1-83A21 -G1-83A21
14
24
32
/G1-83.2 /G1-83.2 /G1-83.2
safety relay safety relay safety relay
monitoring monitoring monitoring
switching gib switching gib switching gib
Preparation place door Preparation place door Preparation place door
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
P_G1M2
/A9-08.3
BU-0,75
X3.A1
X2.S11
X1.S12
X2.S21
X1.S22
X1.S34
-G1-82A21
Input Input Start
In2+ In2- set value: 6.0 s
1
LEDs
. 2 5
E0
+24V
Power
Discription A A 1 5 4 6
In 1 plug-in position: 3
In2+ Single-channel operation PNOZ s5 0.5 10 3 7
Profibus
In 2
Out
Preparation place door E3.0
In2- Dual-channel operation 0.1 20 2 8
Reset switching gib
A Automatic reset
0 30 1 10 Fault actuated E0
mode t[s] n
Monitored reset, rising edge IX_SST_DOOR_SW_PAN_ACTD
X2.Y32
Monitored reset, falling edge
X4.A2
K1 K2 K3 K4 Profi-Slave-Address: 8
Reset with startup-test

751 105 /T0-14.4
-T0-14A41 M_G1M1
/G1-83.1
BU-0,75
112
-0V-X3-105 -X3 -0V-X3-105

B
/G1-05.6 /G5-01.1
K3 K4
K1 K2
X3.13 X4.14 X3.37 X4.38
/G1-88.2 /T0-16.2
X3.23 X4.24 X1.47 X2.48
t = 6 sec
switching gib
not actuated
(delayed release)

Schematic diagram
201271 safety relay
revision Date Name Created by KIC rep. by rep. of source G1_E0003

switching gib 2110 2647035 EN 166
1 2 3 4 5 6 7 8
BU-0,75
P_G1M1 P_G1M1
/G1-82.8 /G1-87.1
S_G1X1
/G1-84.1
S_G1X2
/G1-84.1
-G1-83W42
BK/1
BK/2
2485122
-G1-83X41
2
BU-0,75
BU-0,75
BU-0,75
A1(+)
Y1
Y2
-G1-83A21
Reset Auto-Reset CH 1 CH 2 Relay Generator

K3
fault
K1 K2
A2(-)
SG-EFS104 K1 K2
BU-0,75
M_G1M1 M_G1M1
/G1-82.8 /G1-85.1
11 14
/G1-82.3 K1
21 24
/G1-82.5 K2
31 32
/G1-82.7 K3
safety relay
monitoring
switching gib

Schematic diagram
201271 safety relay

switching gib 2110 2647035 EN 167
1 2 3 4 5 6 7 8
S_G1X1
/G1-83.7
S_G1X2
/G1-83.7
-G1-84X21 -G1-84X21
2
switching gib
-G1-84W21
-
BN
LiTPE*2x0.25
.
-G1-84S21 ..
-G1-84R21
-G1-84W21
-
WH
LiTPE*2x0.25

Schematic diagram
change KEP DMC 55H & EFS +M+RPL
201271 switching gib

Preparation place door 2110 2647035 EN 168
1 2 3 4 5 6 7 8
-T0-16A41
/T0-16.4
OX_PC_SST_DOOR_ENABLE
Profibus
Preparation place door A0
pneumatic system
system pressure A6.0
plug-in position: 6
A0
M
1
3
BU-0,75
M_G1M1 M_G1M1
/G1-83.8 /G1-87.1
D 20
-X3
X0
BU-0,75
GNYE-1
1
-A9-08X21
/A9-08.2 +24V 0V1
X1
plug distributor
BU-0,75
1
5
-G1-85X31 Special model
1
3
-G1-85W31 -G1-85W51
GNYE
BK/1
BK/2
2440802 2410064
WH
BN
BU
BK
PUR*3x0.75 PUR*4x0,34
1
pneumatic system
>+M+FB
E0
+24V
PE
1
plug-in position: 2
Profibus
X1
-G1-85Y31-X1 -G1-85B51
5
1
4
system pressure
0V
PE
24V
Out2
Out4
reached E0
PE
IX_PC_SST_DOOR_PRE_EXI
PE
PE
P> P>
2
1
/T0-14.3
-G1-85Y31
-T0-14A31
Type 2SP TErr 2
SM1 SP ErrM off
Sd1 oN PriM ACT
Ton1 0.1 rANG BAR
Tof1 0.1
SM2 Win SP1 0
Sd2 on HYS1 0
Ton2 0.1 Hi2 2.8
Tof2 0.1 Lo2 1.6
oL.L
oLC 0 SP2 = Pin_2
roLC YES SP1 = Pin_4
pneumatic system pneumatic system
system pressure system pressure
present

Schematic diagram
201271 system pressure

1 2 3 4 5 6 7 8

>+M+RPSV
BU-0,75
13
23
-G1-86S31 /G1-86.3
L 0 R
14
24
open / close
-G1-05W31 -G1-05W31
BK/21
BK/22
BK/23
2355691 2355691
NYSLYOE-J OELFL.*34X0,75 NYSLYOE-J OELFL.*34X0,75
-G1-86X21 -G1-86X21
1
3
BU-0,75
BU-0,75
BU-0,75
7
2
E1
E2
+24V
+24V

Profibus
Profibus
Preparation place door E2.1 Preparation place door E2.2

close open
E1 E2
IX_SST_BUTTON_DOOR_CLOSE IX_SST_BUTTON_DOOR_OPEN
/T0-14.3 /T0-14.3
-T0-14A31 -T0-14A31
Position 0
Position R Preparation place door close 13-14

-G1-86S31
Position L Preparation place door open 23-24

Schematic diagram
201271 control switch

1 2 3 4 5 6 7 8
BU-0,75 BU-0,75
P_G1M1 P_G1M1
/G1-83.8 /T0-14.1
BU-0,75 BU-0,75
M_G1M1 M_G1M1
/G1-85.4 /T0-14.1
GNYE-1
21
20
23
22
24
-G1-87X20 -G1-87X20 -G1-87X20
21
-X3
C
-G1-87W21 -G1-87W21 -G1-87W21
GNYE
2275699 2275699 2275699
BN1
BN2
BU1
BU2
A-LTG-STECKVERTEILER*10M A-LTG-STECKVERTEILER*10M A-LTG-STECKVERTEILER*10M
setup station
>+M+RPL
-G1-87X21
9
11
13
15
10
12
14
16
PE
P1+
P1-
P2+
P2-
X0
Br2
Br1
plug distributor
X1
X3
X5
X7
X2
X4
X6
X8
1
5
/G1-88.2 /G1-93.4 /G1-94.4 /G1-88.4 /G1-93.2 /G1-94.2

Schematic diagram

1 2 3 4 5 6 7 8
-T0-16A41 -T0-16A41
/T0-16.4 /T0-16.4
OX_SST_DOOR_CLOSE OX_SST_DOOR_OPEN
Profibus
Profibus
Preparation place door A1 Preparation place door A2
close open
A6.1 A6.2
A1
A2
M
M
5
4
BU-0,75
BU-0,75
X3.13
-G1-82A21
/G1-82.2
switching gib
SAFE
not actuated
X4.14
(delayed release)
BU-0,75
-G1-87X20 -G1-87X20
1
2
-G1-87W21 -G1-87W21
2275699 2275699
WH
GN
A-LTG-STECKVERTEILER*10M A-LTG-STECKVERTEILER*10M
setup station
>+M+RPL
X0
X0
9
10
2
-G1-87X21 -G1-87X21
+24V 0V +24V 0V
X1
X2
plug distributor plug distributor
1
5
-G1-88W21 -G1-88W41
GNYE
GNYE
BK/2
BK/1
BK/2
BK/1
27083246 27083246
PUR*3x0.75 PUR*3x0.75
3
5
-G1-88Y21-X1 -G1-88Y41-X1
PE
PE
PE
PE
2
-G1-88Y21 -G1-88Y41
close open

Schematic diagram
201271 Actuation

1 2 3 4 5 6 7 8
12
13
-G1-87X20 -G1-87X20
-G1-87W21 -G1-87W21
WH/YE
BN/GN
2275699 2275699
BU-0,75
BU-0,75
setup station
>+M+RPL
X0
X0
4
5
12
13
-G1-87X21 -G1-87X21
+24V 0V +24V 0V
5
X4
X5
1
E2
E1
+24V
+24V
Profibus
Profibus
Preparation place door E3.2 Preparation place door E3.1
-G1-93W21 -G1-93W41 close open
27083359 27083359 Active E2 Active E1
WH
WH
BN
BN
BU
BU
BK
BK
PUR*4x0,34 PUR*4x0,34
IX_PC_SST_DOOR_CLOSE IX_PC_SST_DOOR_OPEN
/T0-14.4 /T0-14.4
X1
X1
-G1-93B21 -G1-93B41 -T0-14A41 -T0-14A41
5
5
1
4
0V
PE
0V
PE
24V
24V
Out2
Out4
Out2
Out4
PE PE
P> P> P> P>
Type 2SP TErr 2 Type 2SP TErr 2
SM1 SP ErrM off SM1 SP ErrM off
Sd1 oN PriM ACT Sd1 oN PriM ACT
Ton1 0.1 rANG BAR Ton1 0.1 rANG BAR
Tof1 0.1 Tof1 0.1
SM2 SP SP1 0 SM2 SP SP1 0
Sd2 on HYS1 0 Sd2 on HYS1 0
Ton2 0.1 SP2 1.6 Ton2 0.1 SP2 1.6
Tof2 0.1 HYS2 0.2 Tof2 0.1 HYS2 0.2
oL.L oL.L
oLC 0 SP2 = Pin_2 oLC 0 SP2 = Pin_2
roLC YES SP1 = Pin_4 roLC YES SP1 = Pin_4
open close
Active Active

Schematic diagram
201271 pressure monitoring

1 2 3 4 5 6 7 8
-G1-87X20 -G1-87X20
7
-G1-87W21 -G1-87W21
2275699 2275699
RD
BK
BU-0,75
BU-0,75
setup station
>+M+RPL
X0
X0
6
7
14
15
1
-G1-87X21 -G1-87X21
E1
E0
+24V
+24V
+24V 0V +24V 0V plug-in position: 4 plug-in position: 4
X6
X7
Profibus
Profibus
1
5
E4.1 E4.0
right open
open E1 E0
IX_SST_DOOR_2_OPENED IX_SST_DOOR_1_OPENED
/T0-14.5 /T0-14.5
-T0-14A51 -T0-14A51
-G1-94W21
27083359
BN
BU
BK
PUR*4x0,34
S_G1M6
/G1-01.8
BU-0,75
X1
1
4
BK
BN
BU
-G1-94B21
2
E2
+24V
plug-in position: 4
Profibus
closed
E2
IX_PC_DOOR_CLOSED
/T0-14.5
-T0-14A51
open

Schematic diagram

1 2 3 4 5 6 7 8
busbar
/A5-07.5
+24V/BAR -A5-07A51
/G1-82.3 OX_TLB_ENABLE
Profibus
enable A6
1
Tool break monitoring
A43.6
-G5-01F21
A6
2A B
4
BU-0,75
83
-A7-02K41
84
/A7-02.4
EMERGENCY STOP
Machine ON
BU-0,75
-X3 A 19
1
-0V-X3-105 -X3 A 109 BU-0,75
E3
E0
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
GNYE-0,75
/G1-82.3
Profibus
Profibus
Input E41.3 Input E41.0
⁷ ⁰ ⁴
binary coded binary coded
-G5-01X31 1 2 3 4 5 6 7 8 9 10 2³ / 2 E3 2 / 2 E0
-0V-X3-105
/H4-01.4 IX_TLB_BIT_3 IX_TLB_BIT_0
/A5-09.6 /A5-09.6
-A5-09A61 -A5-09A61
WH 0,5²
-G5-01W31
BN 0,5²
3
2575530
GN
RD
BU
GY
BK
E2
E4
PK
YE
Verb-Ltg WB770 6m
Profibus
Profibus
Input E41.2 Tool break monitoring E41.4
⁶
binary coded measur. Value recording
2² / 2 E2 E4
IX_TLB_BIT_2 IX_TLB_MEASURING_END
>+M
/A5-09.6 /A5-09.6
P
S
G
U
T
J
O
-G5-01A21
X0
LED -A5-09A61 -A5-09A61

Bit 0
Bit 1
Bit 2
Bit 3
-0V
PARK
Screen
Mess ok
+24V
FRG WZB
RDY
7
E1
E5
(board)
Profibus
Profibus
A (S21) B (S22)
WB 689 - Tool breakage detector LED41 T1
ON X ON
Input E41.1 Input E41.5
⁵
LED42 OFF X X X OFF X X X X binary coded Tool break monitoring
EP-0823
E1 E5
1
2¹ / 2 Start position
X3
IX_TLB_BIT_1 IX_TLB_HOME_POS
10
11
12
13
14
15
16
1
/A5-09.6 /A5-09.6
-A5-09A61 -A5-09A61
WH-GN
WH-YE
BN-GN
RD-BU
YE-BN
GY-PK
WH
GN
RD
BN
BU
GY
BK
VT
PK
YE
S
9
6
18
17
16
15
14
13
12
11
10
-G5-01A31
X0
S2-
S1-
S0-
S0+
motor +
motor +
motor -
motor -
S2+
S1+
GND
DGA-
Screen
DGA+
DGI-
DGI+
DGB-
DGB+
+24V
WB 689 - Tool breakage detector EP-0823

Schematic diagram
201271 Tool breakage detector WB689
1 2 3 4 5 6 7 8
-A5-05A41
/A5-05.4
OX_TLB_CLEAN
Profibus
Cleaning air A6
blow off A37.6
A6
4
BU-0,75
-C2-05X31 14
-F7-03W11
WH/YE
2463696
>+M+FB
b7/WH/YE
plug-in position
-G5-02Y21
7.
/F7-03.5
12
Cleaning air
blow off

Schematic diagram
201271 cleaning

Tool break monitoring 2110 2647035 EN 176
1 2 3 4 5 6 7 8
6FC5373-0AA00-0AA0 -A5-07A41
/A5-07.4
-A4-00A21
NCU730
Control NCU
/A4-00.2 3XX01_DSYS_00_NCU
OX_TP_ENABLE
Profibus
start signal A6
DI11
X122
measuring sensor
A42.6
12/M
SH
11
A6
4
201
BU-0,75
+24V-X3-200 -X3
B
/G1-05.4 BU-0,75
BU-0,75
BU-0,75
D 19
-X3
-G7-01W21
GNYE-0,75
-
5
WH
BN
SH
UNITRONIC-FD CP plus*2X0.34
E0
E1
GNYE-0,75
Profibus
Profibus
battery E32.0 Operational E32.1
PE
10
measuring sensor measuring sensor
-G7-01X21
8
1
E0 E1
IX_TP_BATTERIE_MIN IX_TP_RDY
BU
BU-0,75
/A5-03.7 /A5-03.7
-G7-01W22 -A5-03A71 -A5-03A71

2440075
WH
GN
BN
GY
VT
YE
Verb.-Leitung*Messtaster*7m
headstock
>+M
SH
-G7-01X22
1
-G7-01A81
-G7-01W23
WH/BN
2491126
WH
GN
BN
BU
GY
YE
Verb-Leitung*1M*SE540
SH
-G7-01A21
SH
X1
OMI-2C
Start
Ub
Screen
NC
0V
/signal
/Error
/battery
104
infrared infrared
-0V-X3-100 -X3 measuring sensor measuring sensor

B
/C2-04.5
Receiver transmitter
HSK63

Schematic diagram
201271 measuring sensor

infrared PP60 2110 2647035 EN 177
1 2 3 4 5 6 7 8
ZuTa-HaRa3
/A8-01.3
Not-Halt-HaRa3
/A7-00.5
Not-Halt-HaRa4
/A7-00.5
7
X1
BHG
6FX2007-1AD03
Portable control
-G9-01A11 BHG
-G9-01A11 Handwheel
/G9-01.1
Screen
/G9-01.1 -B1
safety equipment
EMERGENCY STOP
Portable control
Agreement button
S4 S5
5VDC 0V A /A B /B
11
21
13
23
123
SH
Bridge
12
22
14
24
6FX2007-1AD03
not used with
Option
Handwheel
19
18
23
22
21
20
24
X1
X1
SH
Not-Halt-HaRa1
/A7-00.6
Not-Halt-HaRa2 -G9-01W51
/A7-00.7
2350955
GN
OR
RD
BN
BU
VT
BK
YE
A-LTG*BHG/Handrad*1M
ZuTa-HaRa2
/A8-01.3
ZuTa-HaRa1
/A8-01.4
6FX2007-1AD03
S
1
10
11
12
13
14
15
X60
M
NC
NC
NC
NC
NC
NC
NC
Screen
PV5
PV5
HWi_XA
HWi_A
HWi_XB
HWi_B
-G9-01A11 -A4-03A21
MCP483C
EMERGENCY STOP selection switch
+ + Handwheel
/A4-03.2
approval switch Keys
/G9-01.2 /G9-02.3 /G9-01.5

Keyboard
BHG
Portable control Connection Handwheel

6FC5303-0AF50-3BA0

Schematic diagram
201271 control circuit (Option)

Handwheel Mini-BHG 2110 2647035 EN 178
1 2 3 4 5 6 7 8
6FX2007-1AD03
Portable control
-G9-01A11 control elements
selection switch Keys

/G9-01.1
-A2 -A1
BHG
S6 S1 S2 S3 S4 S5 S6
0 Z X Y 4-5 + - F1 F2 F3
6
0,14mm² BU
X1
10
16
11
12
13
14
15
17
8
BU-0,5
BU-0,5 BU-0,5
3
-G9-02X31
-G9-02X31
-G9-02X31
-G9-02W31
RD/BU
GY/PK
2358572
WH
GN
RD
BN
BU
GY
BK
VT
PK
YE
A_LTG _Tasten*14X0,25*FARB
1
4
X51
X52
X55
M
M
KT-IN1
KT-IN2
KT-IN3
KT-IN4
KT-IN5
KT-IN6
KT-IN7
KT-IN8
KT-IN9
-A4-03A21
MCP483C
MCP483C
MCP483C
/A4-03.2
Keyboard Keyboard Keyboard
inputs inputs inputs

6FC5303-0AF50-3BA0 6FC5303-0AF50-3BA0 6FC5303-0AF50-3BA0

Schematic diagram
201271 control circuit (Option)

Handwheel Mini-BHG 2110 2647035 EN 179
1 2 3 4 5 6 7 8
BU-0,75 BU-0,75 BU-0,75 BU-0,75 BU-0,75 BU-0,75

+24V/B-Profi
/G1-30.6
2
E6
E5
E3
E2
Profibus
Profibus
Profibus
Profibus
spindle/feed stop E32.6 release for read-in E32.5 enable E32.3 enable E32.2
swivel cutter head T_H_
E6 E5 E3 M function E2
IX_SPI_FEED_STOP_N IX_GEN_READ_IN_ENABLE IX_SH_ENABLE IX_GEN_T_H_M_FUNCTION
/A5-03.7 /A5-03.7 /A5-03.7 /A5-03.7
-A5-03A71 -A5-03A71 -A5-03A71 -A5-03A71

3
8
E4
E7
E7
plug-in position: 4 plug-in position: 4 plug-in position: 24
Profibus
Profibus
Profibus
Feed release E32.4 enable E32.7 enable E35.7
X/Y/Z-axis Tool changer rotary pallet changer
4./5.-axis E4 E7 E7
IX_GEN_DRIVES_ENABLE IX_TC_ENABLE IX_PC_ENABLE
Profi-Slave-Address: 4 Profi-Slave-Address: 4 Profi-Slave-Address: 4
/A5-03.7 /A5-03.7 /A5-08.5
-A5-03A71 -A5-03A71 -A5-08A51

Schematic diagram
201271 CNC inputs
chec. series circuit diagram Nr.: language sheet H0-01/001

customized 2110 2647035 EN 180
1 2 3 4 5 6 7 8
110
busbar
2L1 2L1_A1-10 -0V-X3-105 -X3 -0V-X3-105
B
/B6-06.3 /A1-10.3 /G5-01.1 /H4-03.1
2L2 2L2_A1-10
/B6-06.3 /A1-10.3
/T0-01.1
2L3 2L3_A1-10
/B6-06.3 /A1-10.3
-A5-04A51
/A5-04.5
+24V/BAR
OX_HCD_ON
11
Profibus
1
5
Clamping hydraulics A3
on
-H4-01Q21 busbar
A34.3
14
12
plug-in position: 8
9,0-12,5A
A3
I>> I>> I>>
1
10A
/H4-01.7
2
6
power supply
Clamping hydraulics -H4-01F41
/H4-03.5
/H4-03.5
2
6A B
13
43
power supply
Clamping hydraulics -A7-02K21
ASi-/SV
ASi+/SV
20
21
9
14
44
-X3 /A7-02.2 -X3
A
B
EMERGENCY STOP
Machine ON
Twisting
+24V/ASi_SV
13
43
11
-A7-02K41 -H4-01Q21
14
12
14
44
/A7-02.4 /H4-01.2
EMERGENCY STOP
power supply
Machine ON
Clamping hydraulics
/H4-03.1
GNYE-2,5
GNYE-2,5
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
GNYE-6
BN-1,5
BU-1,5
BK-2,5
BK-2,5
BK-2,5
PE1
PE
10
11
-H4-01X21A -H4-01X21B
1
9
-H4-01W21 -H4-01W41
BK/10
BK/11
GNYE
BK/1
BK/2
BK/3
BK/4
BK/5
BK/6
BK/7
BK/8
BK/9
2385186 2385186
W/3
U/1
V/2
SH
4X2,5*ABGESCHIRMT NYSLYOE-J OELFL.*18X0,75
M-NA1/SP_HYD
M-NA2/SP_HYD
M-NA3/SP_HYD
M-NA4/SP_HYD
+24V/SP_HYD
ASi+/SP_HYD
ASi-/SP_HYD
PE1/SP_HYD
LE1/SP_HYD
LE2/SP_HYD
EIN/SP_HYD
-0V/SP_HYD
PE/SP_HYD
L1/SP_HYD
L2/SP_HYD
L3/SP_HYD
/H4-11.2
/H4-11.2
/H4-11.2
/H4-11.2
/H4-11.6
/H4-11.5
/H4-21.4
/H4-21.4
/H4-21.4
/H4-21.4
/H4-22.2
/H4-27.4
/H4-27.4
/H4-28.1
/H4-28.1
/H4-11.4
Schematic diagram
201271 power supply

Clamping hydraulics 2110 2647035 EN 181
revision
1
ASI
Date
56440 /H4-03.3
Name
ASi-Address: 4A
PIN LED outputs PIN LED inputs
Usens Pwr
Aux Pwr
Fault
Asi Pwr
Date
chec.
-H4-02A11
A0 /B2-08.4 E0 /B2-08.3
change
O 0 I 0
OX_CU_FLUSH_PIST_SST_ON IX_CU_FLUSH_PIST_SST_ON
RD
GN
GN
GN
Created by
A1 /G1-05.5 E1 /G1-05.3
O 1 I 1
OX_PC_ENABLE IX_PC_CONFIRM_ENABLE
JAE
JAE
A2 /H4-10.3 E2 /H4-10.2
O 2 I 2
OX_HCD_CL_PR_SST_CLPED_H IX_HCD_SST_CLAMP
06.08.10
A3 /H4-10.6 E3 /H4-10.5
addressing:
O 3 I 3
OX_HCD_CL_PR_SST_RELD_H IX_HCD_SST_RELEASE
2
4A
PWR PWR
outputs inputs
rep. by
Us=ASi
/H4-03.5 /H4-03.3
X
Us=ext
Switch
201271
project number
3
rep. of
source
4
5
Schematic diagram
Clamping hydraulics
input/output module
6
object
series
2110
DMC 55H
7

DCC
2647035
& EFS
EN
Place
+M+S
language
8
182
sheet H4-02/001
1 2 3 4 5 6 7 8
Twisting
1
AS-i/SV+ -A1-10X81 ASi+/SV
B
/A1-10.8 /H4-01.7
BN-1,5
ASi-Bus
ASI+ ASI+
-H4-02A11
plug ASI
/H4-02.1
ASI- ASI-
BU-1,5
2
AS-i/SV- -A1-10X81 ASi-/SV

B
/A1-10.8 /H4-01.8
+24V/ASi_SV
/H4-01.4
BU-0,75
BU-0,75
ASi-Bus
ASi-Bus
Use+ Use+ Uax+ Uax+
-H4-02A11 -H4-02A11
plug PWR Sensors Connection PWR AUX
/H4-02.1 /H4-02.1
Use- Use- Uax- Uax-

BU-0,75
BU-0,75
D 110
-0V-X3-105 -X3 -0V-X3-105

/H4-01.5 /H4-15.1

Schematic diagram
201271 input/output module

1 2 3 4 5 6 7 8
-H4-15A41
ASi-Address: 3A
/H4-15.4
OX_HCD_MPL_ENGAGE
2
media connection A0
1 5 3 Table
A61.0
connect
4
/H4-15.4
OX_HCD_MPL_DISENGAGE
media connection A1
ASi-Bus
Table
A61.1
uncouple
A1
A0
0V
FE
X5
1
5
GNYE (2)
GNYE (1)
-H4-05W21
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2452048
PE
PE
2
1
-H4-05X21 -H4-05X41
PE
PE
PE
PE
1
1
2
2
-H4-05Y21
-H4-05Y41
Clamping hydraulics Clamping hydraulics
media connection media connection
Table Table
uncouple connect

Schematic diagram
201271 media connection Table

1 2 3 4 5 6 7 8
-H4-15A41
ASi-Address: 3A
/H4-15.4
OX_HCD_SST_ENGAGE
2
media connection A2
1 5 3 setup station
A61.2
connect
4
/H4-15.4
OX_HCD_SST_DISENGAGE
media connection A3
ASi-Bus
setup station
A61.3
uncouple
A3
A2
0V
FE
X6
1
5
GNYE (2)
GNYE (1)
-H4-06W21
BK1 (2)
BK2 (2)
BK1 (1)
BK2 (1)
2452048
PE
PE
2
1
-H4-06X21 -H4-06X41
PE
PE
PE
PE
1
1
2
2
-H4-06Y21
-H4-06Y41
Clamping hydraulics Clamping hydraulics
uncouple connect

Schematic diagram
201271 media connection setup station

1 2 3 4 5 6 7 8
Table setup station

+PW
-D2-13A21 -G1-03A51
ASi-Address: 19B ASi-Address: 14A
/D2-13.2 /G1-03.5
IX_HCD_MPL_ENGAGED IX_HCD_SST_ENGAGED
2 2
media connection E0 media connection E0
1 5 3 Table 1 5 3 setup station
E85.0 E67.4
coupled coupled
4 4
/D2-13.2 /G1-03.5
IX_HCD_MPL_DISENGAGED IX_HCD_SST_DISENGAGED
media connection E1 media connection E1
ASi-Bus
ASi-Bus
Table setup station
E85.1 E67.5
uncoupled uncoupled
E1
E0
E1
E0
+
+
-
-
-H4-07X71
X3
X1
1
5
7000-41121-000 0000
X2
X1
1
5
-H4-07W71
2456290
BN
BU
BK
-H4-07W21 -H4-07W61
S2/BN
S1/BN
S2/BU
S1/BU
S2/BK
S1/BK
2377443 2456290
BN
BU
BK
A-LTG-M12*1M*2xM12 A-LTG-M12-M12GEW*4p.*3,0M
X1
X1
X1
X1
1
4
BK
BK
BK
BK
BN
BU
BN
BU
BN
BU
BN
BU
-H4-07B21 -H4-07B41
-H4-07B61 -H4-07B81
Clamping hydraulics Clamping hydraulics Clamping hydraulics Clamping hydraulics
media connection media connection media connection media connection
Table Table setup station setup station
uncoupled coupled uncoupled coupled

Schematic diagram
201271 media connection

1 2 3 4 5 6 7 8
-A5-04A51 -A5-04A51
/A5-04.5 /A5-04.5
OX_HCD_TST_MCON_CLEAN OX_HCD_SST_BLOW_AIR
Profibus
Profibus
media connection A0 media connection A2
Table setup station
blow off A34.0 blow off A34.2

A0
A2
1
2
BU-0,75
BU-0,75
15
16
-C2-05X31
-F7-03W11
WH/GY
GY/BN
2463696
>+M+FB
b8/WH-GY
c8/GY-BN

-H4-08Y21 -H4-08Y51
8. 8.
/F7-03.5 /F7-03.5
14 12
Hydraulic Hydraulic
Table setup station
blow off blow off

Schematic diagram
201271 media connection

1 2 3 4 5 6 7 8
-H4-02A11 -H4-02A11
/H4-02.1 /H4-02.1
OX_HCD_CL_PR_SST_CLPED_H OX_HCD_CL_PR_SST_RELD_H
ASi-Bus
ASi-Bus
Clamping hydraulics A2 Clamping hydraulics A3
clamping device clamping device
A62.6 A62.7
Tension Release
O2 0V O3 0V
BU-0,75
BU-0,75
BU-0,75
BU-0,75
BU-0,75
12
20
14
-G1-05X31
-G1-05W31
BK/12
BK/20
BK/14
2504203

Circuit Diagram 2647035 - en

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Circuit Diagram 2647035 - en

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circuit diagram

series: 2110 D-87459 Pfronten

project number: 201271 Telephone (08363) 89-0

CNC unit: SIEMENS 840D SL Telefax (08363) 89-222

electrical data equipment

Power connection 400V 3/N,PE 60Hz SIEMENS

total power 58 kVA Main drive 12.000 rpm Handwheel BHG

In max. 84 A Feed drive X-Y-Z axis KSA VRF 250/450 10-80bar

max. fuse 100 A NC-Rotary table flush gun

tool magazine 45 tools HSK63 measuring sensor PP60

DC-control voltage 24 VDC Tool breakage detector WB-689 Chip conveyor

AC-control voltage taper cleaning-air

AC power supply voltage 230 VAC pilot lamp

mist and smoke separator

equipment 1 Proportional amplifier

equipment 4 Tropical packet automatic Preparation place door

09.02.10 project number object DCC Place

drawing contents Designation sheet Change revision

1/Cover page 001

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

39/Schematic diagram CNC unit Check-back signal A4-09/001

42/Schematic diagram Overview Ethernet port A4-15/001

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

77/Schematic diagram Hydraulic Filling level pressure monitoring B0-02/001

80/Schematic diagram flush gun command station setup station B2-08/001

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

115/Schematic diagram Cleaning air tool cone C2-05/001

118/Schematic diagram shaft encoder interface X-axis D1-02/001

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

153/Schematic diagram monitoring lifting unit rotary pallet changer G1-08/001

156/Schematic diagram shaft encoder interface PW-axis G1-12/001

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

191/Schematic diagram Clamping hydraulics Motor H4-20/001

194/Schematic diagram Clamping hydraulics control device H4-25/001

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

229/terminal diagram +M+S-B6-04X51,+M+S-B7-01X21,+M+S-B8-01X41,+M+ 18

232/terminal diagram +M+S-F7-09X52,+M+S-F8-20X21,+M+S-FS 21

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

drawing contents Designation sheet Change revision

305/schematic diagram Chip conveyor 50-LU/001

308/schematic diagram Clamping hydraulics terminal strip 60-LU/002

object DCC Place

change JAE DMC 55H & EAB

Created by JAE rep. by rep. of source 2110 2647035 EN

"supply disconnecting Machine" A0 function group

Q code letter to DIN

reference designations Schematic diagram

A0-01Q21 reference designations