DSU User Manual

ACS800
User’s Manual
Diode Supply Modules ACS800-304 and ACS800-704
Diode Supply Modules
ACS800-304 and ACS800-704
User’s Manual
3AFE64494023 REV B
EN
EFFECTIVE: 10.6.2004
 2004 ABB Oy. All Rights Reserved.

5
Table of contents
Table of contents
Introduction to this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
How the Diode Supply Unit works

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Six- and twelve-pulse connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power loss ride-through function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Earth (ground) current function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hardware description
Single-line circuit diagram of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Layout view of a cabinet-installed DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Single-line circuit diagrams of DSU modules D3 and D4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DSU module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Block diagram: communications and measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connections between the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Diode Supply Main Board DSMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Diode Supply Accessory Board DSAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Diode Supply Connector Board DSCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diode Supply System Board DSSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Settings with S1 and S2 switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Entering Settings and Diagnostics Mode of the panel, and reading and setting values . . . . 24
Digital input and relay output terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Emergency stop input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DSU module type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Cabinet construction
Layout, door closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Layout, door open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting example: One DSU module in Rittal TS8 cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Sheet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Sheet 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Sheet 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sheet 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mounting example: Two DSU modules in Rittal TS8 cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Electrical installation
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Input power connection, cabinet-installed unit with no input fuse cubicle . . . . . . . . . . . . . . . . . . . 40
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Use of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Removal of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Input power connection, cabinet-installed unit with input fuse cubicle . . . . . . . . . . . . . . . . . . . . . . 44
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6-pulse connection with multiple cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6-pulse connection with single cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12-pulse connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control connections to a cabinet-installed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Start-up
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Installation check-list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Basic checks with no voltage connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connecting voltage to input terminals and auxiliary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Starting DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Checks with DSU started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
On-load checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Checking the cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cleaning the heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Checking the input power connections and DSU quick connector . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Changing the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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Changing the DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Redundancy (Reduced run capacity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Fault Tracing
Status, fault and warning LEDs on module cover and on the external control board (DSSB) . . . . 55
Ordering codes
Diode Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Quick connector kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Air circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
RFI line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Disconnector coupling mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Disconnector operating handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installation accessories kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Air inlet/outlet kits for IP20 and IP21 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Air inlet and outlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Air inlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Air outlet kits for IP22 and IP42 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure: Generic/Rittal IP22/42 inlet and outlet kits, 400 mm cubicle . . . . . . . . . . . . . . . . . . . . . 74
Figure: Generic/Rittal IP22/42 inlet and outlet kits, 600 mm cubicle . . . . . . . . . . . . . . . . . . . . . 75
Figure: Generic IP22/42 inlet and outlet kits, 800 mm cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Air inlet and outlet kits for IP54 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Air inlet kits for IP54 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Air outlet kits for IP54 installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure: Generic/Rittal IP54 inlet and outlet kits for a 400 mm wide cubicle . . . . . . . . . . . . . . . . 79
Figure: Generic/Rittal IP54 inlet and outlet kits for a 600 mm wide cubicle . . . . . . . . . . . . . . . . 80
Figure: Generic IP54 inlet and outlet kits for a 800 mm wide cubicle . . . . . . . . . . . . . . . . . . . . . 81
ACS800-304 and ACS800-704 technical data

IEC ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Input cable and AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Internal DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fuses for the main circuit voltage measurement circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Input cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Dimensions, noise, losses, inductance, and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Transformer for 12-pulse supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Tightening torques for power connections (Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Cable length in emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Dimensional drawings
Module fixing hole sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DSU Module and quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
DSU Module and quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Quick connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Two parallel quick connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Three parallel quick connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
DSSB door mounting kit, sheet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
DSBB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Circuit diagrams of the DSU module

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Example circuit diagrams

DSU Basic Board DSBB

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Block diagram: communications and measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Terminal blocks and control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Contactor status check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Power-loss ride-though time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
DSBB operation block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Dimensions and layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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What this chapter contains

This chapter gives information on the manual.
Compatibility
The manual is compatible with the Diode Supply Units ACS800-304 and
ACS800-704, the modules intended for the user-defined cabinet installations.
Note: Some chapters are also valid for the cabinet installed DSUs AC800-307 and
ACS800-507.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)].
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read task specific safety instructions before starting the task. See the section
describing the task.
Reader
The reader of the manual is expected to know the standard electrical wiring
practices, electronic components, and electrical schematic symbols.
Contents
• How the Diode Supply Unit works
• Hardware description
• Cabinet construction
• Electrical installation
• Start-up
• Maintenance
• Fault Tracing
• Ordering codes
• ACS800-304 and ACS800-704 technical data

10
• Dimensional drawings
• Circuit diagrams of the DSU module
• Example circuit diagrams
• DSU Basic Board DSBB
Other manuals
User documentation of a multidrive module delivery includes a CD with all manuals
of the product series. The table below lists the manuals and which deliveries they
apply to. The codes refer to the English manuals.
Manual Applies to …
General drive manuals
• ACS800 Multidrive Safety Instructions (3AFE64760432) every delivery
• ACS800 Multidrive Planning the Cabinet Installation (3AFE64783572)
• ACS800 Multidrive Planning the Electrical Installation (3AFE64783742)
Line-side converter manuals
• ACS800-304 and ACS800-704 Diode Supply Unit User’s Manual delivery which
includes the
• ACS800-104 IGBT Supply Unit User’s Manual corresponding
supply module
Motor side-converter hardware manual
• ACS800-104 Inverter Modules Hardware Manual (3AFE64809032) every delivery
Motor side-converter firmware manuals
• ACS800 System Application Program Firmware Manual delivery which

includes the
• ACS800 Standard Application Program Firmware Manual (3AFE64527592) corresponding
and Adaptive Program Application Guide (3AFE64527274) program
• ACS800 Master/Follower Application Guide (3AFE64590430)
• ACS800 PFC Application Program Firmware Manual (3AFE64649337)
• ACS800 Crane Application Program 7.x Firmware Manual (3BSE11179)
… etc.
Option device manuals
• RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

includes the
• RDIO-01 Digital I/O Extension User's Manual (3AFE64485733) corresponding
option device
… etc.

11

This chapter describes how the Diode Supply Unit works. The information is valid for
cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.
Operation principle
The DSU is a half-controlled thyristor-diode rectifier. It rectifies three phase AC
current to direct current for the intermediate DC link of the drive. The intermediate
DC link is further supplying the inverter that runs the motor. There might be one
inverter only (single drive) or several inverters (multi drive) connected to the
intermediate circuit. The figure below shows the main circuit diagram of the diode-
thyristor rectifier.
+
V11 V13 V15 V21 V23 V25
iu
U1.1
V1.1
uvs
W1.1
Uc
U1.2
V1.2
W1.2
V14 V16 V12 V24 V26 V22

-
Thyristors (V11, V13, V15, V21, V23, V25) connect the AC line terminals in cyclic
sequence to the upper DC busbar (+). Diodes (V12, V14, V16, V22, V24, V26)
connect the AC terminals in cyclic sequence to the lower DC busbar (-). In the
normal steady-state operation with continuous current, each thyristor and diode
carries the current for a 120° period.
There are two control modes for the upper leg thyristor firing: the charging mode and
the normal mode. The charging mode is in operation a short period after the power
switch on: While the intermediate circuit capacitors located in the inverter module(s)
are charged, the thyristor firing angle is controlled from 270 to 0 degrees. In the
normal mode, the thyristor firing angle is 0 degrees: The thyristors operate as
diodes.

12
Six- and twelve-pulse connections

The DSU module frame size D4 contains two six-pulse diode-thyristor rectifiers as
standard. Thus the module can be connected to a twelve-pulse supply without any
modifications. The DSU module adapts to the phase shift between the bridges
automatically. The figure below illustrates the six- and twelve-pulse connections.
Six-pulse connection
Supply transformer DSU module
U1.1
V1.1
W1.1
U1.2
V1.2
W1.2
Twelve-pulse connection*
Supply transformer DSU module
* The twelve-pulse connection is

U1.1 used if the harmonics distortion
V1.1
needs to be reduced effectively.
The twelve-pulse connection
W1.1 eliminates the fifth and seventh
harmonics remarkably decreasing
U1.2
the conductive emissions.
V1.2
W1.2

13
Power loss ride-through function

The power loss-ride through function keeps the DSU operative over an unexpected
input power break. The user activates the function by setting the power loss ride-
through delay with the control panel.
The table below describes the operation of the function.
Duration of the What happens during the break What happens after
break the break
Shorter than power If DC voltage does not drop remarkably: DSU restarts rectifying
loss ride-through time - Diode bridge stays in normal operating mode. automatically.
- DSU keeps internal contactors energised.
If DC voltage drops remarkably: DSU wakes up

- diode bridge switches to charging mode and automatically and:
further to stand-by (only DSSB board is kept live - closes internal
by backup capacitor), contactors,
- relay output RO2 (Running) de-energises, and - charges drive DC
- internal contactors open. circuit,
- starts rectifying, and
- energises relay
output RO2.
Longer than power DSU stops and opens the main contactors. Operation continues
loss ride-through time only after manual
reset and restart.
Delay setting range is 0 to 40 seconds. For instructions on the setting, see chapter
Hardware description, page 24.

14
Earth (ground) current function

The control board (DSSB) measures the input currents of the diode supply unit. The
earth (ground) current function constantly monitors the sum of the phase currents.
The chart below describes the operation. For information on LEDS, see chapter
Fault Tracing. For information on the control board settings and relay outputs, see
chapter Hardware description, page 15.
Note: The internal earth (ground) fault detection function is not to be used in an IT
(ungrounded) power system.
START
Is earth current
monitoring active? No
(DSSB switch S1 is not
set to 0)?
Yes
Is earth current
No above defined level
(DSSB switch S1)?
Yes
Is fault trip
set on with No
DSSB keys?
Yes
DSU trips to a fault, illuminates DSU continues operation and DSU does not monitor earth
earth fault LED and energizes energizes relay output (earth current.
relay output (earth current current warning).
fault).

15

This chapter describes the hardware of the Diode Supply Unit. The information is
valid for cabinet-installed DSU types ACS800-307 and ACS800-507, and for
modules ACS800-304 and ACS800-704 when equipped with similar auxiliary
devices.
16
DC bus
M M
M M
400 VAC 400 VAC

M M
Single-line circuit diagram of the drive
M M
3~ 3~ 230/115
VAC
Power supply:
AC fuses,
disconnector,
etc.
Note: This diagram represents a drive

with two D4 DSU supply and two R8i
inverters and two brake chopper/resistor
+24 VDC units (optional). No input fuse cubicle or
main air circuit breaker are included.
400 VAC
230/115 VAC
Ground fault supervision
Voltage display of DSSB
Motor fan supply

17
Layout view of a cabinet-installed DSU

Version A: Cabinet-installed DSU without the optional AC fuse cubicle
No. Description
8 1 Supply cable lead-throughs (behind the module)
2 2
2 Module quick connector (behind the module)
6
3 DSU module
4 4
4 Module switch-disconnector (inside the module).
Disconnectors of parallel modules are coupled together
and to operating handle on the cabinet door.
5 Hinged swing out frame for auxiliary devices (relays,

terminal blocks etc.)
5 6 DSU control board (DSSB) including display, LEDs,

remote I/O terminals, setting switches.
3 3
7 Auxiliary voltage transformer (behind the hinged swing out
frame)
8 Auxiliary voltage switch disconnector
Version B: Cabinet-installed DSU equipped with the optional AC fuse cubicle.
No. Description
10
1 Supply cable lead-throughs
4 4
8
2 Supply cable connection busbars (behind the shroud)
3 AC fuses (fuse-switches)
6 6 4 Module quick connector (behind the module)
5 DSU module
3
6 Module switch-disconnectors (inside the module).
Disconnectors of parallel modules are coupled together
and to operating handle on cabinet door.
7 Hinged swing out frame for auxiliary devices (relays,

5 5
terminal blocks etc.)
7
9 DSU control board (DSSB) including display, LEDs,
remote I/O terminals, settings switches.
2 9 Auxiliary voltage transformer (behind the hinged swing out

9 frame)
10 Auxiliary voltage switch disconnector

1
18
Single-line circuit diagrams of DSU modules D3 and D4
Q1 Q1
K1 K1, K2
(optional) (optional)
L1 L1, L2
F1, F2 F1 - F4
DSU module layout
Device Explanation
C1 Quick connector
DSAB Diode supply accessory board
DSCB Diode supply connector board
DSMB Diode supply main boards (2 pcs)
F1 - F4 DC fuses
K1, K2 Contactors (optional)
L1, L2 Chokes
M1 Fan
Q1 Switch-disconnector
19
Block diagram: communications and measurements
AC 1
n
Q1
Aux. voltage
DSCB Aux. voltage DSSB-01
K1, K2 DSAB Fan failure
Over temp. failure
Over temp. warning
Ready
Current meas.
Supply phase missing
DC-fuse failure
Disconnector open
Disconnector closed
DSMB Contactors closed
Phase currents (6)
Charging Enable
Reset
Contactor control
DC
20
Printed circuit boards
Connections between the boards

The figure below shows the connections between the boards.
DSSB
DSAB
X500 X400
DSCB
X301
X304 X300
DSMB
-02
-01
X100
=
~
M
~
Fan motor
Diode Supply Main Board DSMB

The DSMB consists of two separate boards, DSMB-01 and DSMB-02.
DSMB-01controls the cooling fan speed (by an inverter), is the connection interface
for the phase current measurements and makes the 48 VDC power supply for the
DSSB, DSAB and DSMB-02 boards.
DSMB-02 board controls the thyristor-diode bridge (thyristor firing pulses).
Diode Supply Accessory Board DSAB

The DSAB board monitors:
• DC fuse status
• supply phase status
• module switch-disconnector status.
The board also controls the main contactors and monitors their status.
21
Diode Supply Connector Board DSCB

The DSCB is a leading-through board between the DSU module and the quick
connector.
Diode Supply System Board DSSB

The DSSB board is located outside the DSU module. The power supply and ground
are provided through a ribbon cable from the DSMB board via the DSCP board.
The DSSB board is the user interface for the DSU control. It also handles some
basic control functions of the unit.
Control panel
Display unit
Actual value display
Displayed actual value

- Three phase voltages
Keys for the display value selection - Six phase currents
- DC-link voltage
- DC-link current
Status LEDs. See chapter Fault
Tracing in the User’s Manual. - DC-link power (default value)
Ready LED
On DSSB board
Auxiliary switches on cabinet
door, wired to DSSB
Operating switch (standard in
cabinet-installed units)
Fault reset button (standard in
cabinet-installed DSU)
Auxiliary voltage On/Off switch

Emergency stop button (option for (option for cabinet-installed DSU)
cabinet-installed DSU)
22
Terminal blocks
X500 Ribbon cable to DSCB board via module quick connector
X2 Measurement for actual value display (factory-wired in cabinet-installed units)

1 DC+ Intermediate circuit voltage (+ and - busbars)
2 DC-
X3 Measurement for actual value display (factory-wired in cabinet-installed units)
1 U Phase voltage
2 V Phase voltage
3 W Phase voltage
X4 24 V (or 48 V) output, short-circuit protected, live when AC power input of DSU is live
1 -24V Power supply output: +24 VDC / max. 3 A and -24 VDC / max. 0.5 A (or
2 +24V 48 VDC / max 0.5 A)
Note: Terminals can also be used to supply DSU control boards externally
3 Ground
during input power break. Use two 24 V / 1 A floating power supplies.
Connect between +24V & Ground and Ground & -24V.
X5 Remote digital inputs
See Digital input and relay output terminals on page 25.
X6, X7 Relay outputs
X8 Emergency stop input
See Emergency stop input on page 26.
X9 Phase current output for an external display device (e.g. a meter on the cabinet door).
Scaling: See Settings with S1 and S2 switches on page 23. Use single phase meters.
Connect the meter between the current output terminal and ground (cabinet frame). Type
tested and used by ABB: BQ307 by Iskra (www.iskra-inst.si).
1 U1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
2 V1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
3 W1.1 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
4 U1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
5 V1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
6 W1.2 Phase current value as a 0…1 mA signal (= 0…nominal DSU current)
X10 Local digital inputs
23
Settings with S1 and S2 switches

Switch S1 sets the earth (ground) fault current trip level. Factory setting is 0 A
(inactive).
Trip level Switch S1 DIP settings
PIN 1 (1 A) PIN 2 (2 A) PIN 3 (4 A) PIN 4 (8 A) PIN 5 (16 A)
0 A (Inactive) OFF OFF OFF OFF OFF
1A ON OFF OFF OFF OFF
2A OFF ON OFF OFF OFF
3A ON ON OFF OFF OFF
4A OFF OFF ON OFF OFF
5A ON OFF ON OFF OFF
6A OFF ON ON OFF OFF
7A ON ON ON OFF OFF
8A OFF OFF OFF ON OFF
…
31 A ON ON ON ON ON
Note: Inactivate the earth (ground) fault detection in an IT (ungrounded) power

system.
Note: After changing the value, keep the unit unpowered three minutes before
restart.
Switch S2 scales the phase current output signal (terminal X9) depending on the
number of parallel DSU modules in use.
No. of Switch S2 DIP settings
modules PIN 1 PIN 2 PIN 3 PIN 4
1 OFF OFF OFF OFF
2 ON OFF OFF OFF
3 OFF ON OFF OFF
4 OFF OFF ON OFF
5 OFF OFF OFF ON
S1 and S2 switches are located at the bottom edge of the board. The figure below
illustrates the on and off positions of the pins.
X10
1 2 3 4 5 6 OFF S2 S1
ON
Board surface
1…6 1…6
24
Setting Power Loss Ride- Reading Diagnostic Selecting Fault or Warning for Reset Module Contactor
through Time 1) Codes 2) Earth (ground) Current Fault 4)
Function 3)
Display Display
+
Mode Mode
Enter exit
Settings and autoexit (20 s.)
Diagn.
Mode
Set time in sec. (up and Read status code (deci- Select ON or OFF (using
autoexit (20 s.) down keys) mal value) down key)
Display
Mode
+ + +
autoexit (2 s.)
Read signal code (deci-
mal value)
Press up key autoexit (2s.) autoexit (2s.)
Display Display
Press down key
Mode Mode
Read error code (decimal
value)
+ Press up and down keys simultaneously
Direction of display change
Setting accepted
1) For more information, see chapter How the Diode Supply + exit
Unit works.
2) Consult ABB representative for information about codes.
3) For more information, see chapter How the Diode Supply Display
Mode
Unit works.
4) Reset contactor fault information stored onto control
board after replacing damaged contactor.
Entering Settings and Diagnostics Mode of the panel, and reading and setting values
25
Digital input and relay output terminals

The DSU can be controlled through two control interfaces: local and remote. The
operation switches placed on the cabinet door are connected to the local control
interface. The remote control interface can be used in parallel when control by other
external devices is needed.
S11 S11
1 DSSB board terminals
1 3 ST
0 X10 Local digital inputs
1 START 0 -> 1: DSU closes main contactors and starts rectifying.
2 4
Note: Local ON input must be switched on.
1
0
1 2 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
START
contactors.
3
3 +24 V +24 VDC
S21 S21 4 RESET 0 -> 1: Reset

X1 13
13
14
5 RESET LED Ground for reset button LED

X2 14
X1
X2
0
1
6 +24 V +24 VDC
Digital input data X5 Remote digital inputs 2)

Input voltage: “1” = 15…48 VDC or 1-2 START 0 -> 1: DSU closes main contactors and starts rectifying.
15…230 VAC. All inputs must be of the Note: Local and remote ON inputs must be switched on.
same type (AC or DC). 3-4 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
Internal connection: contactors. Note: If start command was given through local
START input, DSU stops only after local ON input is
switched off.
DI 5-6 RESET 0 -> 1: Reset
7-8 EXT.FAULT 1: External fault. DSU trips. 0: No external fault.
X6 Relay outputs 2)
1-2 RO1 Off: Fault
Relay output data 3 -
Contact rating: 4-5 RO2 On: Running
230 VAC / 1 A continuous X7 Relay outputs 2)
Internal connection: 1-2 RO3 Overtemperature warning
3 -
4-5 RO4 Off: Earth (ground) fault detected
RO
6 -
7-8 RO5 Off: Emergency stop acknowledgement to inverter
1) After
the power switch-on, the DSU first charges the contactor control
capacitors (~ 3 s at first start) and checks the fault status. DSU starts rectifying
only after the contactors are closed by the START input.
2)
In the cabinet-installed unit, these DSSB board terminals are wired to a
separate terminal block to which the user connections are to be made. See the
circuit diagrams delivered with the unit.
26
Emergency stop input

The DSSB board has a built-in logic that fulfils the emergency stop requirements
according to IEC/EN60204-1 / Category 0 (Immediate removal of power) provided
that:
• the Diode Supply Unit (DSU) is equipped with optional main contactors, and
• an emergency stop button is wired to the emergency stop input of the DSU. See
the figure below for connection to the DSSB board.
When the emergency stop is activated, the DSU stops and opens the main
contactors. Normal operation resumes after the emergency stop is deactivated and
the DSU is reset.
Note: Emergency stop according to category 0 and category 1 (controlled
emergency stop) are available as factory-installed options for the cabinet-installed
drives. The category 1 option requires additional wirings that are not visible in the
figure below. See the circuit diagrams delivered with the unit for more information.
Emergency stop button wired to DSSB board
DSSB board terminals
X4
1 -24V -24 VDC
2 +24V +24 VDC
3 Ground Ground
1 EM +24V 0: Emergency stop
2 EM -24V 0: Emergency stop
Note: In cabinet-installed units, the DSSB board terminals are wired to a

separate terminal block to which the user connections are made. See circuit
diagrams delivered with the unit.
Additional emergency stop buttons can be connected in series.
27
DSU module type code

Type code describes the composition of the DSU module in short. The type code is
visible on the name plate (sticker) which is attached to the module. The complete
code is divided in subcodes:
• The first 1…17 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.
Basic code
Digit no. Name/Description Alternatives Description
1…6 Product series ACS800
8…10 Construction 304 6-pulse DSU module (frame D3)
704 6/12-pulse DSU module (frame D4)
12…14 Size (for 304 units) 0320 320 kVA
0450 450 kVA
Size (for 704 units) 0640 640 kVA
0910 910 kVA
16 Voltage rating 7 380…690 V
Option codes
Ident. Name/Description Alternatives Description
letter
F Line options F250 Main contactors inside the DSU module
Example
ACS800-704-0910-7+F250 means:
• 6/12-pulse DSU module, frame D4
• 910 kVA apparent power rating (690 V)
• 380…690 V nominal voltage
• DSU module is equipped with main contactors
28
29

This chapter instructs in disposing ACS800-304 and -704 modules and additional
equipment into a cabinet.
For more information, see ACS800 Modules, Planning the Cabinet Installation
(3AFE64783572 [English]).
Layout, door closed
IP 22 cabinet
2b 2a 1a Air inlet for the converter module
1b Air inlet for the additional equipment
2a Air outlet for the converter module
2b Air outlet for the additional equipment
3 DSU operating switch (Off/On/Start), emergency stop
switch and reset button (connected to DSSB board inside
the cabinet) + other operating switches (such as aux.
4 voltage on/off, etc.)
3
4 Operating handle of DSU module switch-disconnectors
1a
1b
Roof air flow, view from top
30
Layout, door open
IP 22 cabinet
1 DSU module. Fixing points, marked with crosses, are:
- holes at top of front cover (2 pcs)
7
2 - quick connector locking screw (1)
3 - holes at bottom of back cover (2 pcs). Note: Bottom
back cover fixing is required only when installed on
vibrating base e.g. in marine applications, etc.
8
6
2 Supporting frame of the cabinet
3 Air baffles or hood that:
n - separate cool and hot areas of the cabinet (leak-proof
n
5 lead-through),
9 - support module from top (2 fixing screws).
4 AC input power cabling including protective conductors
n
to cabinet grounding (PE)
10 1
5 Quick connector mounted to the rear wall of the cabinet
6 Switch-disconnector(s) inside DSU module
Contactor(s) inside DSU module (optional)
11 7 DC output busbars or cabling
8 Diode Supply System Board, DSSB
9 Terminal block for control connections, additional
4 n
relays, etc.
10 External control cables
11 Auxiliary voltage transformer (1~ 230 VAC supply for
inverter fans, additional relays, etc.)
Air flow to the roof Air flow through the module, view from side
Prevent air
circulation inside
the cabinet!
31
Mounting example: One DSU module in Rittal TS8 cabinet

Sheet 1
32
Sheet 2
33
Sheet 3
34
Sheet 4
35
Mounting example: Two DSU modules in Rittal TS8 cabinet

Sheet 1
36
Sheet 2
37
Sheet 3
38
Sheet 4
39

This chapter instructs how to check the insulation of the assembly and how to install
the input power cables and control cables. The information is valid for cabinet-
installed DSU types ACS800-307 and ACS800-507, and for modules ACS800-304
and ACS800-704 when equipped with similar auxiliary devices.
For more information on cable selection, protections, etc., see ACS800 Multidrive,
Planning the Electrical Installation (3AFE64783742 [English]).
Checking the insulation of the assembly

Check the insulation of the power cables before connecting them to the drive. Every
drive module has been tested for insulation between the main circuit and the chassis
at the factory. Therefore, do not make any voltage tolerance or insulation resistance
tests (e.g. hi-pot or megger) on any part of the drive.
40
Input power connection, cabinet-installed unit with no input fuse cubicle
Connection diagrams
Six-pulse connection, two DSU modules in parallel
PE
U1.1
V1.1
W1.1
U1.2
*)
V1.2
W1.2
L1
L2 PE
L3
U1.1
V1.1
W1.1
U1.2
*)
V1.2
W1.2
No parallel cables are shown here. The recommended cable types and numbers for each DSU module
type are given in chapter ACS800-304 and ACS800-704 technical data, page 85.
*) contactors are optional
41
Twelve-pulse connection, two DSU modules in parallel
PE
U1.1
V1.1
W1.1
*)
U1.2
L1 V1.2
L2 W1.2
L3
L1 PE
L2
L3
U1.1
V1.1
W1.1
*)
U1.2
V1.2
W1.2
No parallel cables per module are shown here. The recommended cable types and numbers for each
DSU module type are given in chapter ACS800-304 and ACS800-704 technical data, page 85.
It is also possible to connect all input power terminals of module 1 to the transformer Y-output and
module 2 to the transformer D-output. However, note that then the two bridges inside a single module
do not form a twelve-pulse connection any more. This means that the benefits of the twelve-pulse
connection are not available during a temporary operation with only one module (e.g. during
maintenance of the other module).
*) contactors are optional equipment
42
Connecting the input power cables

WARNING! DSU modules are heavy and the centre of gravity is high. Be careful when
removing or replacing the module.
Remove the module:

• Turn the switch-disconnector handle to open position. (1)
• Release the door handle and open the doors. (2)
• Loosen the module fastening screws and the quick connector locking screw (5 mm hexagonal
head). (3)
• Place the module pull-out ramp firmly against the cabinet base. (4)
• Pull the module carefully out of the cabinet.
3 3
3
2
Lead the cables into the inside of the cabinet and connect as follows:
• Twist the cable shields to bundles and connect to cabinet PE (ground)
busbar. Connect the separate ground conductors/cables to cabinet PE 1
(ground) busbar.
• Connect the phase conductors to the input power terminals (U1.1 …). For
tightening torques, see chapter ACS800-304 and ACS800-704 technical
data, page 89.
(1) Depending on the cable size, use cable lugs or dual-cable screw lug con-
nectors. See chapter ACS800-304 and ACS800-704 technical data,
page 86. For installation details, see Use of the dual-cable screw lug con-
nector below.
WARNING! Make sure to refit the transparent plastic insulators onto the ter-
minals.
(2) Recommendation: 360° grounding of
the cable shield at the lead-through
suppresses interference.
43
Replace the module:

• Push the module back in and fasten [fastening screws, quick connector locking screw (be careful
not to break the locking screw: tighten to 4 Nm / 3 lbf.ft)]. Note: The module fits to the quick
connector only when the module switch-disconnector is open.
• Remove the module pull-out ramp and close the cabinet doors.
Use of the dual-cable screw lug connector
1
2
3
Removal of the dual-cable screw lug connector
44
Input power connection, cabinet-installed unit with input fuse cubicle
Connection diagrams
6-pulse connection with multiple cabling
PE PE
**) L11
L21
L31
L1
L2 ***)
L3
L12
L22
*) L32
Input fuse cubicle Supply unit cubicle
Notes:
• No parallel cabling is shown here. Cable size and quantity recommendations for each drive type are given
in chapter ACS800-304 and ACS800-704 technical data, page 85.
*) The input fuse cubicle comes with bridging busbars (connecting L11 to L12, L21 to L22, and L31 to L32)
that need not (but may) be installed with this cabling configuration.
**) Fuses are not required to protect busbars that withstand the transformer short circuit current.
***) Contactors are optional.
6-pulse connection with single cabling
PE PE
**) L11
L1
L21
L2
L3 L31
***)
L12
L22
*) L32
Notes:
• Cable size and quantity recommendations for each drive type are given in chapter ACS800-304 and
ACS800-704 technical data, page 85.
*) The input fuse cubicle comes with bridging busbars (connecting L11 to L12, L21 to L22, and L31 to L32)
that must be kept installed.
45
12-pulse connection
PE PE
**) L11
L21
L31
***)
L12
L22
*) L32
Notes:
• No parallel cabling is shown here. Cable size and quantity recommendations for each drive type are
given in chapter ACS800-304 and ACS800-704 technical data, page 85.
*) No bridging busbars (connecting L11 to L12, L21 to L22, and L31 to L32) are allowed in this cable
configuration!
46
Connecting the input power cables

Release the handle and open the input fuse cubicle door.
Remove the shrouds that protect the input power busbars and cable lead-through.
Lead the cables in and connect:

• Twist the cable shields to bundles and connect to cabinet PE (ground) busbar. Connect the separate
ground conductors/cables to cabinet PE (ground) busbar.
• Connect the phase conductors to the input power terminals (1L1.1 …).
Recommendation: 360 ° grounding of the cable shield at

the lead-through suppresses interference.
Replace the shrouds.
Close the door.
Control connections to a cabinet-installed unit

The cabinet-installed unit is controlled using the local control devices mounted on
the cabinet door. No additional control connections are needed. However, it is
possible to:
• control the unit through the remote control inputs (On, Start, Reset, External
fault).
• halt the unit by an external emergency stop button (if the unit is equipped with a
local emergency stop button).
• read DSU status information through the relay outputs (Fault, Running, External
48 VDC supply on, Earth (ground) fault, Emergency stop).
• feed the DSU control boards from an external 48 VDC supply.
See the circuit diagrams delivered with the unit for the connection terminals. For
additional information on the control connections, see chapter Hardware description,
page 21.
47
Connecting the control cables

Turn the supply (rectifier) unit and auxiliary circuit switch-disconnectors into open position.
Release the door handle and open the door of the control and I/O cubicle.
Remove the two locking screws at the edge of the swing-out frame and open the frame.
Run the cables into the inside of the cabinet through the grommets provided.
Top entry units only: If several cables need to be run through one grommet, use Loctite 5221 (cat. no.
25551) under the grommet to seal the cable entry.
Units with EMI conductive cushions only:

Run the cables between the cushions as shown below. Strip the cable at this location to enable proper
connection of the bare shield and the cushions. Tighten the cushions firmly onto the cable shields.
Side view
Strain relief EMI conductive
cushions
Grommet Lead-through plate
If the outer surface of a cable shield is non-conductive, turn the shield inside out as shown below and
apply copper foil to keep the shielding continuous. Do not cut the grounding wire (if present).
Stripped cable Conductive surface of Stripped part covered

the shield exposed with copper foil
Copper foil
Cable shield Shielded twisted pair
Grounding wire
On top entry units, sort the cables so that the thinnest and thickest cables are at opposite ends of the
opening.
Top view
Thickest cable Thinnest cable
48
Run the cables to the swing-out frame as shown below. Wherever possible, use the existing cable trunking
(1) in the cabinet. Use sleeving wherever the cables are laid against sharp edges. Leave some slack in the
cable at the hinge (2) to allow the frame to open fully. Tie the cables to the braces (3) to provide strain
relief.
Swing-out frame open Cable routing example
3
1
Cut the cables to suitable length. Strip the cables and conductors.
Twist the cable shields into bundles and connect them to the ground terminal nearest to the terminal block.
Keep the unshielded portion of the cables as short as possible.
Connect the conductors to appropriate terminals (see chapter Hardware description, page 25 and the
circuit diagrams delivered with the unit).
Close the swing-out frame, refasten, and close the doors.
49
Start-up

This chapter instructs how to start-up the Diode Supply Unit. The information is valid
for cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.
Start-up procedure
Action Additional information
Installation check-list
WARNING! Ensure that the disconnector of the supply transformer is
locked to open position, i.e. no voltage is, or cannot be connected to drive
inadvertently. Check also by measuring that there is no voltage
connected.
Check that the mechanical and electrical installation of the drive is
inspected and OK.
Ensure that the surroundings and inside of the cabinet are free from dust After the start, the cooling air fans
and loose objects like cable trimmings and other waste left from the may suck nearby loose objects into
installation. the unit. This might cause failure and
damage the unit.
Basic checks with no voltage connected
If the cabinet-installed DSU is equipped with an air circuit breaker, check Optional device. See the delivery
the current trip limits of the breaker (preset at the factory). specific circuit diagrams.
General rule
Ensure the selectivity condition is fulfilled i.e. the breaker trips at a lower
current than the protection device of the supplying network, and that the
limit is high enough not to cause unnecessary trips during the
intermediate DC circuit load peak at start.
Long term current limit
Rule of thumb: Set to the rated AC current of the module.
Peak current limit
Rule of thumb: Set to a value 3-4 times the rated AC current of the
module.
If earth (ground) fault supervision is required, tune the monitoring function See chapter Hardware description,
by setting the current trip level. page 24.
Note: Inactivate the internal earth (ground) fault detection in an IT (ungrounded)
power system.
Note: If the drive is equipped with a separate insulation monitoring device, do not
activate the DSU function but tune the insulation monitoring device after the DSU
is started.
Check the settings of the relays and breakers/switches of the auxiliary Optional devices. See delivery
circuits. specific circuit diagrams.
Disconnect the unfinished or unchecked 230/115 VAC cables that lead
from the terminal blocks to the outside of the equipment.
Start-up
50
Action Additional information

Connecting voltage to input terminals and auxiliary circuit
WARNING! When voltage is connected to the input terminals, the voltage
will also be connected to the auxiliary circuits - also those wired to drive
section(s).
Make sure that it is safe to connect voltage. Ensure that:
- nobody is working on the unit or circuits that are wired from outside into
the cabinets
- cabinet doors are closed
- covers of the motor terminal boxes are on
Open the grounding switch and close the drive main disconnecting Optional devices. See delivery
device. specific circuit diagrams.
Note The grounding switch and the main disconnecting device are either mechanically
coupled or electrically interlocked: Grounding switch can be closed only when the main
disconnecting device is open. The disconnetor can be closed only when the grounding switch
is open.
Close the main breaker of the supply transformer.

Close the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Starting DSU
WARNING! If the drive is equipped with an optional brake unit, make sure If there is not enough capacitive load
there are inverters connected to the intermediate circuit before start. A at start, the DC voltage will overshoot
rule of thumb: The sum capacitance of the inverters connected must be at the controller voltage limit, causing
least 30% of the sum capacitance of all inverters. immediate start of braking. Unloaded
DSU keeps the DC voltage high and
the chopper remains conductive.
If the cabinet-installed DSU is equipped with an optional input fuse Optional devices. See delivery
cubicle, close the fuse-switches. specific circuit diagrams.
Close the DSU switch-disconnector. DSU charges the contactor control
capacitors (3 s at first start) and
checks the fault status.
Close the main contactors and start the DSU: Turn the starting switch on
the cabinet door from 0 to START position for 2 s.
Checks with DSU started
Check the correct operation of the emergency-stop circuits. Optional device. See delivery specific
circuit diagrams.
Activate and check the operation of the power loss ride-through function. See chapter How the Diode Supply
(Only if automatic restart is required/allowed after a short power supply Unit works, page 13.
break.)
Check the tuning of the insulation monitoring device. Optional device. See delivery specific
circuit diagrams and IRDH265
Operating Manual by Bender (code:
TGH1249).
On-load checks
Check that the DSU cooling fan rotates freely in the right direction. The fan should rotate noiselessly in
the direction the arrow on the fan
cover points to.
Check the correct operation of the current meters. Optional device. See delivery specific
circuit diagrams.
Start-up
51
Maintenance

This chapter instructs how to maintain the Diode Supply Unit. The information is
valid for cabinet-installed DSU types ACS800-307 and ACS800-507, and for
modules ACS800-304 and ACS800-704 when equipped with similar auxiliary
devices.
Maintenance intervals
If installed in an appropriate environment, the unit requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.
Interval Maintenance Instruction
Every year Cleanliness check See Checking the cleanliness on

page 52.
Every 3 years Quick connector check See Checking the input power
and cleaning connections and DSU quick connector
on page 52.
Every 6 years Cooling fan change See Changing the fan on page 53.
Safety instructions
Only a qualified electrician is allowed to service the drive. Before starting work
inside the cabinet:
• Stop all motor-side converters.
• Switch off the DSU, open the module switch-disconnectors and lock them to open
position.
• Isolate the DSU input terminals from supply.
• Wait for five minutes to let the intermediate circuit capacitors discharge.
• Open the cabinet doors. Ensure there is no dangerous voltage present by
measuring the voltage of the input terminals and the intermediate circuit
terminals.
• Temporarily ground the main circuit of the drive.
Maintenance
52
Checking the cleanliness

• Read and repeat the steps in Safety instructions on page 51.
• Check the cleanliness of the cabinet and the surroundings.
• Check the inlet and outlet air filters of the cabinet. Change when necessary.
• Check the interior of the cabinet. Clean the interior when necessary. Use a soft
brush and a vacuum cleaner.
• Check and clean the module heatsink when necessary. See Cleaning the
heatsink on page 52.
• Check and clean the module fan when necessary. Remove the fan, lock the shaft
and blow the fan clean using compressed air. See Changing the fan on page 53
Cleaning the heatsink

The heatsink fins pick up dust from the cooling air. The drive runs into
overtemperature faults if the heatsink is not clean. Clean the heatsink when
necessary as follows:
• Remove the module. See chapter Electrical installation, page 46.
• Remove the cooling fan. See Changing the fan on page 53.
• Blow dry and clean compressed air from top to bottom through the heatsink.
Simultaneously, use a vacuum cleaner at the air inlet to trap the dust.
Note: Prevent the dust from entering adjoining equipment.
• Replace the cooling fan.
• Replace the module.
Checking the input power connections and DSU quick connector

• Remove the module from cabinet. See chapter Electrical installation, page 46.
• Check the tightening torques of the input power terminals. See chapter ACS800-
304 and ACS800-704 technical data, page 89.
• Clean all contact surfaces of the quick connector and apply some antioxidant joint
compound on them.
• Replace the module.
Maintenance
53
Fan
The life span of the cooling fan is about 60 000 hours. The actual life span depends
on the running time and load of the fan, ambient temperature and dust
concentration.
Replacement fans are available from ABB. Do not use other than ABB specified
spare parts.
Changing the fan

• Open the cabinet doors.
• Loosen the screw tightening the fan frame against the module. (1)
• Disconnect the fan power cable plug. (2)
• Pull the fan out. (3)
• Install a new fan in reverse order.
Removing the fan
Changing the DSU module

• See chapter Electrical installation, page 46.
Maintenance
54
Redundancy (Reduced run capacity)

If one of the parallel-connected modules must be taken out of the cabinet for service,
it is possible to continue operation using the remaining modules at reduced power.
Follow the steps below.
• Extract the module to be serviced from cabinet. Follow the directions given in
chapter Electrical installation, page 46.
• Fasten the air baffle plate (provided with the unit) to the top module guide to block
the airflow through the empty module bay.
• Readjust the current output signal scaling of the DSSB board if meters are
connected. See chapter Hardware description, page 23.
• Reconnect the module after service in reverse order.
Maintenance
55
Fault Tracing

This chapter instructs how to interpret the fault indications of the Diode Supply Unit.
The information is valid for cabinet-installed DSU types ACS800-307 and
ACS800-507, and for modules ACS800-304 and ACS800-704 when equipped with
similar auxiliary devices.
Status, fault and warning LEDs on module cover and on the external
control board (DSSB)
LEDs on DSU module cover LEDs on the control board (DSSB)

, 0 , m 0 0 m, 0 m m m m
D C F u s , 0 e 0 , 0m F ,0 m m
0 ma m i l m u r e P o w e r
F a n F , a 0 0 i l mu rm e F a n F u ll S p e e d
,0 m m
O v e r T e m p F , 0a 0 i l m u m r e O v e rT e m p W a r n in g
P h a s e L 1 .1 M i, 0 s 0 s m i n m g P h a s e L 1 .2 M is s in g
P h a s e L 2 .1 M is s in g P h a s e L 2 .2 M is s in g
,0 m m
,0 m m
,1 3 m m
P h a s e L 3 .1 M is s in g P h a s e L 3 .2 M is s in g
C o d e : 6 x 4 x 6 x 9 x 4 x x8 x 8 x 3
, 0 0 ,m 0 m m m
LED Cause What to do
LEDs on DSU module cover
DC Fuse Failure DC fuse blown. Change DC fuse.
Power Blinking: DSU module contactor is off or DSU is Contactors off: Close contactors.
charging intermediate circuit. Input terminals are Contactors on: Wait until DSU has charged
live and module switch-disconnectors are switched intermediate circuit (i.e LED illuminates
on. However, unit cannot be loaded yet. steadily) and start to load the unit.
On: DSU is in operation and can be loaded; Input Load/control DSU.

terminals are live, module switch-disconnectors
and contactors are on, intermediate circuit
capacitors have been charged.
Fan Failure Cooling fan failure. Change fan.
Fan Full Speed Cooling fan rotates at maximum speed. -
Over Temp Failure DSU has exceeded temperature fault limit. Check ambient temperature. Check cooling
air flows freely. Check fan operation. Check
inlet and outlet air filters. Check heatsink for
dust pick-up.
Fault Tracing
56
LED Cause What to do
Over Temp DSU has exceeded temperature warning limit. See Over Temp Failure above.
Warning
Phase L_._ AC fuse blown. Change AC fuse.

Missing
Loose input power terminal. Check input power connections and terminal
tightening torques.
LEDs on the external control board (DSSB)
FAN FAILURE See Fan Failure above. See Fan Failure above.
SUPPLY See Phase L_._ Missing above. See Phase L_._ Missing above.
MISSING
OVER TEMP F. See Over Temp Failure above. See Over Temp Failure above.
DC FUSE See DC Fuse Failure above. See DC Fuse Failure above.
EXT. FAULT Digital input indicates external fault. Fix external fault. Check status of digital
input.
EM.STOP/ Emergency stop circuit open, or not connected Release emergency stop button. Check
OTHER FAULT correctly. connections of emergency stop circuit.
Internal fault detected by DSU control program Check contactors.
(e.g. contactors do not open). Check fuses on circuit boards.
EARTH FAULT Load imbalance due to earth (ground) fault Check motor and motor cable. Check there
leakage current inside the drive, motor cable or is no power factor correction capacitors or
motor. surge absorbers connected to the system.
Ensure the function is not tuned too
sensitive.
OVER TEMP See Over Temp Warning above. See Over Temp Warning above.
WARN
READY See Power above. See Power above.
Note: A fault indication LED starts blinking after the fault is detected. If the input power is cut off, the
LED on the DSSB board turns off. The DSU module LED keeps blinking until the back-up battery
discharges. Battery discharge time is about 180 minutes.
Fault Tracing
57
Ordering codes

This chapter lists the types and ordering codes of the Diode Supply Unit (DSU)
components. The data is valid for DSU modules ACS800-304 and -704 and related
accessories.
Diode Supply Units

Diode Supply Units
Module 1 (no contactor) Module 2 (built-in line contactor)
Qty Type Order code Qty Type Order code
400 V / 6-pulse Diode Supply Unit
1 ACS800-304-0320-7 64651536 1 ACS800-304-0320-7+F250 64651528
1 ACS800-304-0450-7 64651544 1 ACS800-304-0450-7+F250 64651552
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
380...500 V / 6-pulse Diode Supply Unit
1 ACS800-304-0320-7 64651536 1 ACS800-304-0320-7+F250 64651528
1 ACS800-304-0450-7 64651544 1 ACS800-304-0450-7+F250 64651552
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
1 ACS800-304-0320-7 64651536 1 ACS800-304-0320-7+F250 64651528
1 ACS800-304-0450-7 64651544 1 ACS800-304-0450-7+F250 64651552
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
Ordering codes
58
Diode Supply Units

Module 1 (no contactor) Module 2 (built-in line contactor)
Qty Type Order code Qty Type Order code
525...690 V 12-pulse Diode Supply Unit
1 ACS800-704-0640-7 64651510 1 ACS800-704-0640-7+F250 64651501
1 ACS800-704-0910-7 64690710 1 ACS800-704-0910-7+F250 64690701
1 ACS800-704-1370-7 68261244 1 ACS800-704-1370-7+F250 68261252
1 ACS800-704-1810-7 68261261 1 ACS800-704-1810-7+F250 68261279
1 ACS800-704-2720-7 68261287 1 ACS800-704-2720-7+F250 68261295
1 ACS800-704-3630-7 68261325 1 ACS800-704-3630-7+F250 68261333
1 ACS800-704-4540-7 68261341 1 ACS800-704-4540-7+F250 68261368
00093148.XLS Rev F
For description on the Diode Supply Unit see chapter How the Diode Supply Unit
works and Hardware description. For the ratings and no. of DSU modules under
each unit, see ACS800-304 and ACS800-704 technical data. For the illustration and
dimension of one DSU module, see chapter Dimensional drawings.
AC fuses
AC fuses
AC fuse AC fuse base
DSU module type
Qty Type Order code Qty Type Info Order code
ACS800-304-0320-7 3 OFAA 3 H 400 09712607 3 OFASA 3 630A 690V 35009841
Ordering codes
59
AC fuses
DSU module type
Qty Type Order code Qty Type Info Order code
00093148.XLS Rev F
Fuses protect the input cable and the diode-thyristor bridges of the DSU against
short circuits. Note that in the basic module size D4 there are two bridges in parallel.
Both bridges need to be fed through individual fuses.
For more information on the protections, see ACS800 Multidrive Planning the
Electrical Installation (3AFE64783742 [English]).
ABB Low Voltage Products

OF 1 GB 02_04 1SCC317001C0201
Ordering codes
60
Control boards
Control boards
DSSB DSU System Board DSSB door mounting kit DSBB Basic Board
Qty Type Order Code Qty Type Order code Type Order Code
1 DSSB-01 68300746 1 DSSB-01 64754068 DSBB-01C 68253829
00093148.XLS Rev F
The DSSB board is the user interface for the DSU control. The board also handles
some basic control functions of the unit. The DSSB DSU System Board kit contains
the board in a metal housing to be installed onto a mounting rail (7.5 x 35 mm /
EN50022). The DSSB door mounting kit includes the board in a metal housing and
accessories for a door mounting (assembly plate, etc.), an on/off/start switch and a
reset button. For more information on the DSSB board, see chapter Hardware
description. For the illustration and dimensions of the kits, see chapter Dimensional
drawings.
The DSBB board can be used instead of the Diode Supply System Board (DSSB) in
applications where the additional features of the DSSB – such as the additional I/O
channels, display, control keys, etc. – are not required. The DSBB Basic Board kit
contains the board inside a metal housing to be installed onto a mounting rail (7.5 x
35 mm / EN50022). For more information on the DSBB board, see chapter DSU
Basic Board DSBB. The dimensions are given in chapter Dimensional drawings.
Ordering codes
61
Quick connector kits

Quick connector kits
Insulator kit for quick Dual-cable screw lug
Quick connector kit Quick connector kit for Rittal cabinet
DSU module type connector connector
Qty Type Order code Qty Type Order code Qty Order code Qty Order code
ACS800-304-0320-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-304-0450-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
ACS800-304-0320-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-304-0450-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
ACS800-304-0320-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-304-0450-7 1 1×D4 64753631 1 1×D4 68339952 3 64640283 3 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
ACS800-704-0640-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-0910-7 1 1×D4 64753631 1 1×D4 68339952 6 64640283 6 64632299
ACS800-704-1370-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-1810-7 1 2×D4 64753657 1 2×D4 64753657 12 64640283 12 64632299
ACS800-704-2720-7 1 3×D4 64753665 1 1×D4+2×D4 68327008 18 64640283 18 64632299
ACS800-704-3630-7 1 2×D4+2×D4 68327687 1 2×D4 + 2×D4 68327687 24 64640283 24 64632299
ACS800-704-4540-7 1 2×D4+3×D4 64769481 1 2×D4+2×D4+1×D4 68327016 30 64640283 30 64632299
00093148.XLS Rev F
Ordering codes
62
DSU module power input cabling, power output cabling (busbars), and the wirings to
the user interface board are all connected to the module through a quick connector.
The basic connector kits consist of one, two or three parallel connectors for the
corresponding module configurations. The kits for the bigger units consist of the
basic kits. Note that max. two parallel DSU modules (and connectors) fit inside one
Rittal cubicle. The contents and dimension of the basic connector kits are shown in
chapter Dimensional drawings.
The plastic snap-on insulator isolates the quick connector input busbars from each
other.
The dual-cable screw lug connectors are needed for installing cables with conductor
sizes 2 × 185…240 mm2. The figure below shows one lug and a busbar it is
connected to.
Ordering codes
63
Air circuit breakers

IP22…54 cover
Air circuit breaker 230 V Air circuit breaker 115 V
Wagon for air circuit breaker for air circuit
DSU module type (type SACE) (type SACE)
breaker
Qty Info Order code Qty Info Order code Qty Type Order code Qty Order code
ACS800-304-0320-7
ACS800-304-0450-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-0640-7 1 10037352 1 64050320 1 E3W FP 3P HR 10037409 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-0910-7
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 10037361 1 64050346 1 E3W FP 3P HR 10037409 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 10037387 1 64050362 1 E3W FP 3P HR 10037409 1 64003259
2500A, 75kVA 2500A, 75kVA
E6V40, 230VAC, E6V40, 115VAC,
ACS800-704-3630-7 1 64044133 1 64104756 1 E6W FP 3P HR 64104527 1 -
4000A, 100kVA 4000A, 100kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 64305468 1 64305506 1 E6W FP 3P HR 64104527 1 -
5000A, 100kVA 5000A, 100kVA
ACS800-704-0640-7
ACS800-704-0910-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-1370-7 2 10037352 2 64050320 2 E3W FP 3P HR 10037409 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1810-7
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 10037361 2 64050346 2 E3W FP 3P HR 10037409 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 10037387 2 64050362 2 E3W FP 3P HR 10037409 2 64003259
2500A, 75kVA 2500A, 75kVA
ACS800-304-0320-7
ACS800-304-0450-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-0640-7 1 10037352 1 64050320 1 E3W FP 3P HR 10037409 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-0910-7
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 10037361 1 64050346 1 E3W FP 3P HR 10037409 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 10037387 1 64050362 1 E3W FP 3P HR 10037409 1 64003259
2500A, 75kVA 2500A, 75kVA
E6V40, 230VAC, E6V40, 230VAC,
ACS800-704-3630-7 1 64044133 1 64104756 1 E6W FP 3P HR 64104527 1 -
4000A, 100kVA 4000A, 100kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 64305468 1 64305506 1 E6W FP 3P HR 64104527 1 -
5000A, 100kVA 5000A, 100kVA
ACS800-704-0640-7
ACS800-704-0910-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-1370-7 2 10037352 2 64050320 2 E3W FP 3P HR 10037409 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1810-7
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 10037361 2 64050346 2 E3W FP 3P HR 10037409 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 10037387 2 64050362 2 E3W FP 3P HR 10037409 2 64003259
2500A, 75kVA 2500A, 75kVA
ACS800-304-0320-7
ACS800-304-0450-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-0640-7 1 10037352 1 64050320 1 E3W FP 3P HR 10037409 1 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-0910-7
ACS800-704-1370-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-1810-7 1 10037361 1 64050346 1 E3W FP 3P HR 10037409 1 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-2720-7 1 10037387 1 64050362 1 E3W FP 3P HR 10037409 1 64003259
2500A, 75kVA 2500A, 75kVA
E6V40, 230VAC, E6V40, 115VAC,
ACS800-704-3630-7 1 64044133 1 64104756 1 E6W FP 3P HR 64104527 1 -
4000A, 100kVA 4000A, 150kVA
E6V50, 230VAC, E6V50, 115VAC,
ACS800-704-4540-7 1 64305468 1 64305506 1 E6W FP 3P HR 64104527 1 -
5000A, 100kVA 5000A, 150kVA
Ordering codes
64

IP22…54 cover
Air circuit breaker 230 V Air circuit breaker 115 V
Wagon for air circuit breaker for air circuit
DSU module type (type SACE) (type SACE)
breaker
Qty Info Order code Qty Info Order code Qty Type Order code Qty Order code
ACS800-704-0640-7
ACS800-704-0910-7
E3S12, 230VAC, E3S12, 115VAC,
ACS800-704-1370-7 2 10037352 2 64050320 2 E3W FP 3P HR 10037409 2 64003259
1250A, 75kVA 1250A, 75kVA
ACS800-704-1810-7
ACS800-704-2720-7
E3S16, 230VAC, E3S16, 115VAC,
ACS800-704-3630-7 2 10037361 2 64050346 2 E3W FP 3P HR 10037409 2 64003259
1600A, 75kVA 1600A, 75kVA
E3S25, 230VAC, E3S25, 115VAC,
ACS800-704-4540-7 2 10037387 2 64050362 2 E3W FP 3P HR 10037409 2 64003259
2500A, 75kVA 2500A, 75kVA
00093148.XLS Rev F
The withdrawable air circuit breaker makes and breaks the normal load current,
protects the circuit against short circuit and overload, and disconnects it from power
supply (when pulled out). The main features are:
• rated voltage: 690 VAC
• rated current: 1250…5000 A. See table above.
• rated breaking capacity under short circuit Icu: 75…100 kA. See table above.
• version: withdrawable (disconnects when pulled out)
• busbar orientation: rear horizontal busbars
• number of busbar poles: 3
• dimensions [mm]: H: 461, D:423.5, W: 432
• weight: 104 kg.
For more information on the breaker and the wagon for the breaker, see SACE
Emax Installation, service, and maintenance instructions for low voltage air circuit
breakers (ITSCB 601933/001 it-en 6-99). The document is available from http://
www.abb.com. Untick “Search Web pages (HTML) only” when using the search
function.
Consult a local ABB representative for the dimensions of the breaker IP cover.
Ordering codes
65
RFI line filter

RFI line filter
Filter
DSU module type
Qty Type Order code
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0910-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0910-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0320-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-304-0450-7 1 B84143-B1000-S80, 1000A 500V 68257590
ACS800-704-0640-7 1 B84143-B1000-S80, 1000A 500V 68257590
00093148.XLS Rev F
The RFI line filter suppresses conductive emission of the drive effectively. To fulfil the
first environment requirements of the European EMC Product Standard (EN 61800-3
+ A11) the drives equipped with ACS800-304 and ACS 800-704 supply modules
need to have the filter installed. There are also other items to consider such as
cabinet construction, cable selection, etc. For more information on European EMC
requirements, see ABB Guide no. 3 EMC Compliant Installation and Configuring the
Power Drive System (3AFE61348280 [English]) and ACS800 Multidrive Modules
Planning the Cabinet Installation (3AFE64783572 [English]). For a list of items to
consider in EMC compliant installation of a cabinet-installed ACS800 multidrive, see
also ACS800 Multidrive Planning the Electrical Installation (3AFE64783742
[English]).
The main features of the B84123-B1000-S80 line filter are:
• rated voltage: 520 VAC (three phase)
• rated frequency: 50/60 Hz
• rated current: 1000 A
• leakage current: < 40 mA
• dimensions [mm]: W: 260 mm, H: 410, D: 140
Note: It is not allowed to use this line filter in an IT (ungrounded) power system.
For dimensional drawings and other information on the filter, see the manufacturer’s
homepage at http://www.epcos.com.
Ordering codes
66
Disconnector coupling mechanism

Disconnector coupling mechanism
Mechanism Mechanism for Rittal cabinet
DSU module type
Qty Info Order code Qty Info Order code
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
ACS800-704-1370-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-1810-7 1 2×D4 64773879 1 2×D4 64773879
ACS800-704-2720-7 1 3×D4 64800001 1 2×D4 64773879
ACS800-704-3630-7 2 2×D4 64773879 2 2×D4 64773879
ACS800-704-4540-7 1 2×D4 + 3×D4 68326818 2 2×D4 64773879
00093148.XLS Rev F
The coupling mechanism couples the disconnectors of the parallel DSU modules
together. Thus all disconnectors can be operated by one handle connected to any of
the modules. The figure below shows the mechanism for two disconnectors.
Note: Three modules does not fit inside one Rittal cubicle. Therefore the mechanism
for three disconnectors cannot be used in Rittal installations.
Ordering codes
67
Disconnector operating handle

Disconnector operating handle
Operating handle Operating handle for Rittal cabinet
DSU module type
Qty Info Order code Qty Info Order code
ACS800-304-0320-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-304-0450-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
ACS800-304-0320-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-304-0450-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
ACS800-304-0320-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-304-0450-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
ACS800-704-0640-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-0910-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1370-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-1810-7 1 OHB145J12 36808888 1 OHB145J12 36808888
ACS800-704-2720-7 1 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-3630-7 2 OHB145J12 36808888 2 OHB145J12 36808888
ACS800-704-4540-7 2 OHB145J12 36808888 3 OHB145J12 36808888
00093148.XLS Rev F
The two-position operating handle controls the switch disconnector(s) of the DSU
module. The handle can be locked to open position.
The handle is to be installed onto the door. It mounts onto the axle of the switch
disconnector that protrudes through the module front plate.
Ordering codes
68
Installation accessories kits

Installation accessories kits
Accessories kit Accessories kit for Rittal cabinet
DSU module type
Qty Info Order Code Qty Info Order Code
ACS800-304-0320-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-304-0450-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
ACS800-304-0320-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-304-0450-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
ACS800-304-0320-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-304-0450-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
ACS800-704-0640-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-0910-7 1 1×D3/D4 68327148 1 1×D3/D4 68312710
ACS800-704-1370-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-1810-7 1 2×D4 68327156 1 2×D4 68312990
ACS800-704-2720-7 1 3×D4 68327202 1 1×D4 + 2D4 68327032
ACS800-704-3630-7 2 2×D4 68327156 2 2×D4 68312990
ACS800-704-4540-7 1 2×2×D4 + 1×D4 68327229 1 2×2×D4 + 1×D4 68327041
00093148.XLS Rev F
The installation accessories kits include top and bottom supports for the DSU
module(s). The figures below illustrate the contents. For the dimensions, consult a
local ABB representative.
Ordering codes
69
Generic accessories kits
Accessories kits for Rittal cabinet
Ordering codes
70
Air inlet/outlet kits for IP20 and IP21 installations

Air inlet/outlet kits for IP20 installations
Air outlet/inlet kit IP20 EMC
Air outlet/inlet kit IP20 EMC
DSU module type for Rittal cabinet
ACS800-304-0320-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-304-0450-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260817
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239460
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260744
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
ACS800-304-0320-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-304-0450-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260817
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239460
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260744
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
ACS800-304-0320-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-304-0450-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260817
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239460
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
ACS800-704-0640-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-0910-7 1 400 mm 68239478 1 400 mm 68239478
ACS800-704-1370-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-1810-7 1 600 mm 68239460 1 600 mm 68239460
ACS800-704-2720-7 1 800 mm 68259827 1 400+600 mm 68260744
ACS800-704-3630-7 2 600 mm 68239460 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 mm 68328691 1 400+2×600 mm 68328705
00093148.XLS Rev F
Ordering codes
71
The table below shows the contents of IP20 air inlet/outlet kits and the aperture
sizes.
Kit For… Contents of 1 kit Order code
400 mm wide
cubicle.
Aperture size: 1 pc grille (metallic) 68239478
274 × 526 mm
(10.8” × 20.7”)
600 mm wide
cubicle.
471 × 504 mm
(18.54” × 19.84”)
IP20 air inlet/
outlet kit,
unfiltered
800 mm wide
cubicle.
671 × 522 ×mm
(26.42“ × 20.54”)
400 + 600 mm wide

68239478 + 68239460 68260817
cubicles
400 + 2×600 mm
68239478 + 2×68239460 68328705
wide cubicles
600 + 800 mm wide
68239460 + 68259827 68328691
cubicles
Ordering codes
72
Air inlet and outlet kits for IP22 and IP42 installations
Air inlet kits for IP22 and IP42 installations

Air inlet kits for IP22 and IP42 installations
Air inlet kit IP42 EMC Air inlet kit IP42 EMC for Rittal cabinet
DSU module type
ACS800-304-0320-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-304-0450-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
ACS800-304-0320-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-304-0450-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
ACS800-304-0320-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-304-0450-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
ACS800-704-0640-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-0910-7 1 400 mm 68239443 1 400 mm 68239443
ACS800-704-1370-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-1810-7 1 600 mm 68239451 1 600 mm 68239451
ACS800-704-2720-7 1 800 mm 68259797 1 400+600 mm 68260795
ACS800-704-3630-7 2 600 mm 68239451 2 600 mm 68239451
ACS800-704-4540-7 1 600+800 68328560 1 400+2×600 mm 68328586
00093148.XLS Rev F
Ordering codes
73
Air outlet kits for IP22 and IP42 installations

Air outlet kits for IP22 and IP42 installations
Air outlet kit IP21/42 roof for Rittal
Air outlet kit IP21/42 roof
DSU module type cabinet
ACS800-304-0320-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-304-0450-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
ACS800-304-0320-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-304-0450-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
ACS800-304-0320-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-304-0450-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
ACS800-704-0640-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-0910-7 1 400 mm 68328128 1 400 mm 6832810
ACS800-704-1370-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-1810-7 1 600 mm 68328144 1 600 mm 68328136
ACS800-704-2720-7 1 800 mm 68328446 1 400+600 mm 68328161
ACS800-704-3630-7 2 600 mm 68328144 2 600 mm 68328136
ACS800-704-4540-7 1 600+800 68328606 1 400+2×600 mm 68328641
00093148.XLS Rev F
Ordering codes
74
Figure: Generic/Rittal IP22/42 inlet and outlet kits, 400 mm cubicle
Ordering codes
75
Figure: Generic/Rittal IP22/42 inlet and outlet kits, 600 mm cubicle
Ordering codes
76
Figure: Generic IP22/42 inlet and outlet kits, 800 mm cubicle
Ordering codes
77
Air inlet and outlet kits for IP54 installations
Air inlet kits for IP54 installations

Air inlet kits for IP54 installations
Air inlet kit IP54 EMC Air inlet kit IP54 EMC for Rittal cabinet
DSU module type
Qty Type Order Code Qty Type Order Code
ACS800-304-0320-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-304-0450-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
ACS800-304-0320-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-304-0450-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
ACS800-304-0320-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-304-0450-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
ACS800-704-0640-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-0910-7 1 400 mm 68324378 1 400 mm 68324378
ACS800-704-1370-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-1810-7 1 600 mm 68327822 1 600 mm 68327822
ACS800-704-2720-7 1 800 mm 68328462 1 400+600 68327890
ACS800-704-3630-7 2 600+600 68327822 2 600+600 68327822
ACS800-704-4540-7 1 600+800 68328471 1 400+2×600 68327903
00093148.XLS Rev F
Ordering codes
78
Air outlet kits for IP54 installations

Air outlet kits for IP54 installations
Air outlet kit IP54 roof fan Air outlet kit IP54 roof fan for Rittal cabinet
DSU module type
Qty Type Info Order Code Qty Type Info Order Code
ACS800-304-0320-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-304-0450-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 400 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 800 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
ACS800-304-0320-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-304-0450-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 400 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 800 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
ACS800-304-0320-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-304-0450-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 400 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
ACS800-704-0640-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-0910-7 1 400 mm 1×D3/D4 68327831 1 400 mm 1×D3/D4 68327831
ACS800-704-1370-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-1810-7 1 600 mm 2×D4 68327857 1 600 mm 2×D4 68327857
ACS800-704-2720-7 2 800 mm 3×D4 68327831 1 600+400 1×D3/D4+2×D4 68328519
ACS800-704-3630-7 2 600+600 2×D4 68327857 2 600+600 2×D4 68327857
ACS800-704-4540-7 1 800+600 2×2×D4 + 1×D4 68328489 1 600+600+400 2×2×D4 + 1×D4 68328489
00093148.XLS Rev F
Ordering codes
79
Figure: Generic/Rittal IP54 inlet and outlet kits for a 400 mm wide cubicle
Ordering codes
80
Figure: Generic/Rittal IP54 inlet and outlet kits for a 600 mm wide cubicle
Ordering codes
81
Figure: Generic IP54 inlet and outlet kits for a 800 mm wide cubicle
Ordering codes
82
Ordering codes
83

This chapter contains the technical data for diode supply modules ACS800-304 and
ACS800-704.
IEC ratings
Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 198 183 335 175 280 147
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 283 262 480 251 400 210
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
380...500 / 6-pulse Diode Supply Unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 247 229 335 219 280 183
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 353 327 480 314 400 262
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
ACS800-704-0320-7 ACS800-304-0320-7 D3 286 350 462 341 316 335 303 280 253
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 488 452 480 434 400 361
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361

84
Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.xls / A
Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40°C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light-overload use (10% overload capability) ratings
I2N continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
I2hd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

85
Input cable and AC fuses

Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type (e.g. gG, T or aR), supply network impedance and the
cross-sectional area, material and length of the supply cable. In case the 0.5
seconds operating time is exceeded with gG or T fuses, ultrarapid (aR) fuses will in
most cases reduce the operating time to an acceptable level. The fuses must be of
the “non-time delay” type. See also ACS800 Multidrive Planning the Electrical
Installation (3AFE64783742 [English]).
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
Module type AC-fuses 1) IEC Cabling USA Cabling Cabling Arrangement
IEC (gG) UL (T) Copper Aluminium Copper
[A] [A] [mm2] [mm2] [AWG]
UN=400 V (Range 380…415 V)
6-PULSE DSU
DSU frame D3
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0)
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM) U1.1
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
V1.1
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
W1.1
12-PULSE DSU
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) PE
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
U1.2
UN=500 V (Range 380…500 V)
6-PULSE DSU V1.2
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0) W1.2
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM)
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
12-PULSE DSU DSU frame D4
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0)
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM) U1.1
UN=690 V (Range 525…690 V) V1.1
6-PULSE DSU W1.1
ACS800-304-0320-7 400 500 2×(3×70+35) 2×(3×120+41Cu) 2×(3×3/0)
ACS800-304-0450-7 500 600 2×(3×120+70) 2×(3×185+57Cu) 2×(3×300 MCM) PE
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) U1.2
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
V1.2
12-PULSE DSU
ACS800-704-0640-7 400 500 2×2×(3×70+35) 2×2×(3×120+41Cu) 2×2×(3×3/0) W1.2
ACS800-704-0910-7 500 600 2×2×(3×120+70) 2×2×(3×185+57Cu) 2×2×(3×300 MCM)
00158760.xls / Rev B
1)
Use one fuse per each input terminal of the DSU module (i.e. six fuses per D4 module, three fuses per D3 module).
The fuse type used in the optional input fuse cubicle of the cabinet-installed DSU is: OFAA 3 H 690V 3/gG (400 or 500 A) by ABB.

86
Internal DC fuses
All DSU modules: Bussmann screw fuse, 170M 4417, 700 A / 690 V, 1BN/50
Fuses for the main circuit voltage measurement circuits

Fuse for the input voltage AC voltage measurement and intermediate circuit DC
voltage measurement: Busmann cartridge fuse, W330000 660V/770V 1 A
Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size Max. no. and size of cable lugs per Lug hole Bolt Tightening
one phase busbar torque
IEC Cabling
< 150 mm2 2 × 150 mm2 1 × 11 M10 40 Nm
185…240 mm2 OL 2 × 185-240 1) - - 15 Nm
USA Cabling
300…350 MCM 2 × 350 MCM 2 × 1 3/4” 7/16” 30 lbf.ft
(00129648.doc / A)
1)
Dual-cable screw lug. Included in delivery as standard.
Dimensions, noise, losses, inductance, and air flow

Module type Height Width Depth Weight Noise Ploss L Uloss (50Hz) Uloss (60Hz) Air flow
[mm] [mm] [mm] [kg] [dB] [kW] [uH] [%] [%] [m3/h]
UN=400 V (Range 380…415 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.5% 3.0% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.7% 3.3% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
UN=500 V (Range 380…500 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.0% 2.4% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.2% 2.6% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
UN=690 V (Range 525…690 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 1.4% 1.7% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 1.6% 1.9% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
00158760.xls / Rev B
1)
Cable connections to the quick connector require additional space behind the module.

87
Mains connection
Supply voltage 380…690 VAC 3-phase ± 10%
Frequency 45…65 Hz
Imbalance Maximum 3% of nominal phase-to-phase voltage
Prospective short-circuit Basic module or cabinet mounted unit with front fuses specified by ABB
current
(IEC60439-1) Icf
65 kA
Cabinet mounted unit with optional input fuse cubicle:
(IEC60439-1) Icw / 1 sec. Ipk
50 kA 105 kA
Power factor cosphi 1 = 0.97 (fundamental), 0.93…0.95 (total)
Efficiency > 98%
Degree of Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54
Protection
Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 0…1000 m - -
1000…2000: 2.5% derating - -
for every 100 m
Max. 4000 m ASL
Temperature 0…+50°C -40…+70°C -40…+70°C
+40…+50°C derating 1% /
1°C above 40°C
Relative humidity 5…95%, no condensation 5…95% 5…95%
allowed
Vibration (IEC 60068-2-6) 10…58 Hz, 0.075 mm
displacement amplitude
58…150 Hz 10 m/s2
Vibration (Marine 3…13.8 Hz 1.0 mm
Classification) displacement amplitude
13.8…100 Hz / m/s2
Shock (IEC-60068-2-6) Not allowed max. 100 m/s2 18 ms max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6) Not allowed 25 mm 25 mm
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
(0.7 to 1.05 atmospheres) (0.7 to 1.05 atmospheres) (0.6 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles Class 1S2 - solid particles Class 2S2 - solid particles
Cooling
Method Centrifugal fan, speed controlled according to cooling element temperature
Max. 190 l/s, noise < 65 dB
Free space See dimensional drawings
Air flow See type specific figures
Net air inlet / module 0.117 m2
Net air outlet / module 0.065 m2

88
Recommended IP22/42 filter AIR TEX G-150 by Luftfilter

material
Recommended IP54 filter airComp 300-50 (47 mm) by Luftfilter
material
Average temperature rise of < 29°C
cooling air
Materials
Module enclosure 2 mm sheet steel
Flat busbars Tin plated copper or aluminium
Fire safety of materials Insulating materials & non-metallic items: Mostly self-extinctive
(IEC-332-1)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification
Standards The compliance with the European Low Voltage Directive is verified according to
standards EN 50178 and EN 60204-1.
EN 50178 (1997) Electronic equipment for use in power installations
EN 60204-1 (1997) Safety of machinery. Electrical equipment of machines. Part 1: General requirements.
EN 60529: 1991 (IEC 60529) Degrees of protection provided by enclosures (IP code)
IEC-60664-1 Insulation coordination for equipment within low-voltage systems. Part 1: Principles,
requirements and tests.
EN 61800-3 (1996) + EMC product standard including specific test methods
Amendment A11 (2000)
UL 508C UL Standard for Safety, Power Conversion Equipment, second edition
CSA C22.2 No. 14-95 Industrial control equipment
Markings
CE marking
UL marking (up to 600 VAC) The drive is suitable for use on a circuit capable of delivering not more than 65 kA rms
symmetrical amperes at the drive nominal voltage (600 V maximum for 690 V units).
The drive is to be used in a heated indoor controlled environment. See section Ambient
conditions for specific limits.
For installation in the United States, branch circuit protection must be provided in
accordance with National Electric Code (NEC) and any applicable local codes. The fuses
recommended by ABB fulfil the NEC requirements.
For installation in Canada, branch circuit protection must be provided in accordance with
Canada Electric Code and any applicable provincial codes. The fuses recommended by
ABB fulfil the requirements of Canada Electric Code.
CSA marking
00158760.xls / Rev B
Transformer for 12-pulse supply

Connection Dy 11 d0 or Dyn 11 d0. No grounding of the secondaries allowed.
Phase shift between 30° electrical
secondaries
short-circuit impedance of > 5%
secondaries
short-circuity impedance < 3%
difference between
secondaries
Static shield recommended

89
Tightening torques for power connections (Nm)

Screw Soft aluminium Alloyed aluminium
and copper
M5 3.5 3.5
M6 6 9
M8 17 20
M10 35 40
M12 55 70
M16 130 180 Multidrive Modules Inst. Manual, 3BFE 64119010 (English)
Cable length in emergency stop circuit

No. of parallel DSU Max. length of cable Max. length of cable Max. no. of em. stop
modules (1.5 mm2) (2.5 mm2) buttons in series
1 3300 m 5500 m 50
5 575 m 960 m 50

90

91

This chapter shows dimensions of the ACS800-304 and ACS800-704 diode supply
modules and accessories.
Module fixing hole sizes

Holes at top of front cover (2 pcs): Ø10.5 mm [0.4”]
Holes at bottom of back cover (2 pcs): Ø 11.5 [0.5”]. Note: Bottom back cover fixing
is required only when installed on a vibrating base e.g. in marine applications, etc.
92
DSU module
93
DSU Module and quick connector
94
DSU Module and quick connector
95
Quick connector
96
Quick connector
97
Two parallel quick connectors
98
Three parallel quick connectors
99
DSSB board
100
DSSB door mounting kit, sheet 1
101
DSSB door mounting kit, sheet 2
102
DSBB board
103

This chapter contains the circuit diagrams ofthe ACS800-704 DSU modules.
Note: The connections of the external DSSB board are not shown here. See chapter
Example circuit diagrams.

104

105

106

107

This chapter contains example circuit diagrams of a cabinet-installed drive with a
Diode Supply Unit. The installation includes:
• a twelve-pulse connected DSU module (ACS800-507) with optional integrated
main contactors. Also the AC fuses for protecting the input cable and module
diode bridges are visible, drawn in dashed lines.
• two R8i size inverter modules
• the main operating devices: a three-position operating switch, a reset button and
an emergency stop button
• an auxiliary circuit main switch with fuses
• an auxiliary voltage transformer (e.g. power supply of the inverter module cooling
fans)
• a breaker of the inverter cooling fan circuit
• DSSB DSU System Board is the user interface for the DSU control. There is an
alternative board, DSU Basic Board (DSBB), which is not considered here.
The purpose of these diagrams is to help in:
• understanding the internal connections and operation of the cabinet installed
drive with a DSU, and
• learning how to wire a diode supply module (ACS800-304 and ACS800-704)
when installed in a user-defined cabinet.
Note that these diagrams do not necessarily match the delivery specific circuit
diagrams of a tailor-made cabinet-installed unit (ACS800-307 or ACS800-507).
Every delivery includes those diagrams as separate sheets.

108

109

110

111

112

113

114

115

116

117

This chapter describes the Diode Supply Basic Board, DSBB. It includes the
sections: Overview, Block diagram: communications and measurements,Terminal
blocks and control connections, Settings, LEDs, DSBB operation block diagram,
Dimensions and layout, and Technical data.
Overview
DSBB is the user interface for the control of ACS800-304 and ACS800-704 Diode
Supply Unit (DSU) modules. The board is located outside the DSU module. DSBB
can be used instead of the Diode Supply System Board (DSSB) in applications
where the additional features of the DSSB – such as the additional I/O channels,
display, control keys, etc. – are not required.
Block diagram: communications and measurements
AC 1
n
Q1
Aux. voltage
DSCB Aux. voltage DSBB
K1, K2 DSAB Fan failure
Over temp. failure
Over temp. warning
Ready
Current meas.
Supply phase missing
DC-fuse failure
Disconnector open
Disconnector closed
DSMB Contactors closed
Phase currents (6)
Charging Enable
Reset
Contactor control
DC

118
Terminal blocks and control connections
X500 Ribbon cable to DSCB board via module quick connector

DSU controls and measurements, DSBB power supply
X1 24 V output
1 +24 VDC Power supply output: +24 VDC / 3 A
2 GND
X4 Supply for emergency stop circuit
1 -24 VDC
2 +24 VDC
1 +24 VDC
2 -24 VDC
X10
1 START 0 -> 1: DSU closes main contactors (optional) and starts
rectifying.
1
ST 2 HOLD 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
0 contactors.
3 +24/0 VDC Normally: +24 VDC. In fault: switched off.
4 RESET 0 -> 1: Reset
5 LED LED control. 1: Fault.
6 +24 VDC +24 VDC
X6 Relay outputs
Relay output data 1 FAULT 1: Fault
Contact rating: 230 VAC / 2
1 A continuous
4 RUNNING 1: Running
Internal connection:
5
RO X5 Digital input
1 +24 VDC 1: External fault
Digital input (X5) connection 2 EX.FAULT
X5
1 +24V 1)
After power switch-on, the DSU first charges the contactor control capacitors (~ 3 s
2
at first start) and checks the fault status. DSU starts rectifying only after the contactors
are closed by START and contactor status (closed) is verified. Note: If modules are not
equipped with contactors, the contactor status information need to be skipped at start.
See Contactor status check below.

119
Settings
Contactor status check

The DSU module can be equipped with contactors. If the contactors exist, the DSBB
board checks their status during the start sequence. Jumper plug at connector X3
defines whether contactor check is needed or not. The cover of the DSBB board
housing needs to be removed to access X3.
With contactors Without contactors
1
1
Power-loss ride-though time
Switch S1 defines the power-loss ride-though time.
Time [s] Switch S2 DIP settings
PIN 1 PIN 2 PIN 3 PIN 4
0 ON ON ON ON
1 OFF ON ON ON
2 ON OFF ON ON
3 OFF OFF ON ON
10 ON ON OFF ON
20 ON ON ON OFF
30 OFF OFF OFF OFF
S1 switch is located at the bottom edge of the board. The figure below illustrates the
on and off positions of the pins.
LEDS
X5
S1
1 2 ON
OFF
1…4 Board surface
LEDs
Label Description
-24 VDC -24 VDC power supply from module is ok.
+24 VDC +24 VDC power supply from module is ok.
READY DSU is ready for running.
ENABLE DSU is in charging mode.
OVERTEMP DSU module heatsink temperature exceeds 85°C.
FAULT DSU fault, or external fault indication received through digital input.

120
DSBB operation block diagram
+ 2 4 V
X 5 .1
E x te r n a l F a u lt
X 5 .2 + 2 4 V
E x te r n a l P o w e r S u p p ly + 2 4 V
X 1 .1 F a u lt
G N D m a x . 2 3 0 V A C
X 1 .2
F a u lt lo g ic X 6 .1
+ 2 4 V
( 0 ,5 s m a s k in s ta r t u p )
X 4 .2
E M s to p o u t + 2 4 V
³ 1 X 6 .2
X 4 .1
E M s to p o u t -2 4 V
: #
- 2 4 V S u p p ly C h a r c in g tim e
A 1 m o n ito r in g
A 2 T im e 4 .s R u n n in g
A 3 m a x . 2 3 0 V A C
A 4 X 6 .4
A 5 G ro u n d
A 6
+ 2 4 V S u p p ly
A 7 X 6 .5
A 8
A 9 + 2 4 V
A 1 0
A 1 1 X 1 0 .6
B lo w e r f a ilu r e + 2 4 V
A 1 2 R e s e t
O v e r T e m p fa il
A 1 3 L e d
O v e rT e m p w a rn X 1 0 .5
A 1 4 c o n tro l
R e a d y R e s e t
A 1 5 X 1 0 .4
E n a b le
A 1 6
A 1 7 B lo w e r f u ll s p e e d ( n o t in u s e )
R e s e t
A 1 8
S u p p ly p h a s e m is s in g
A 1 9
D C - fu s e F a ilu r e
A 2 0
D is . c o n S w it c h O F F ( n o t in u s e )
A 2 1
D is . c o n S w itc h O N
A 2 2
C o n ta c t o r C lo s e d
A 2 3
A 2 4 G ro u n d
A 2 5
C L T R
A 2 6 X 1 0 .3 O N
A 2 7 O F F S ta rt
A 2 8 P h a s e C u rre n t U 1 a R id e th r o u g h
A 2 9 P h a s e C u rre n t V 1 a S ta rt
X 1 0 .2
A 3 0 P h a s e C u rre n t W 1 a S ta rt
lo g ic H o ld
A 3 1 P h a s e c u rre n t S ig n a l G r o u n d X 1 0 .1
A 3 2 P h a s e C u rre n t U 1 b + 2 4 V -2 4 V
A 3 3 P h a s e C u rre n t V 1 b
A 3 4 P h a s e C u rre n t W 1 b
A 3 5 E m e rg e n c y s to p
M a in C o n t a c t o r c ir c u it m o n ito r in g
A 3 6 E m e rg e n c y S T O P
A 3 7
A 3 8 M a in C o n t a c t o r E M s to p in + 2 4 V
A 3 9 X 8 .1
A 4 0
E M s to p in - 2 4 V
X 8 .2
00297620.dsf / rev A

121
Dimensions and layout

See chapter Dimensional drawings, page 102.
Technical data
Power supply 24 VDC
Standards applied
- Safety EN 50178 Electronic Equipment for Use in power Installations
IEC 61800-5-1 Semiconductor Power Converters for Adjustable Frequency Drive
Systems (Draft)
UL 508 C Industrial Control Equipment
- EMC emission IEC61000-6-4
- EMC immunity IEC61000-6-2
Operating temperature 0 … +50°C
Mounting Mounting rail 7.5 x 35 mm (EN50022)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification
68302595.doc Rev A
Circuit diagrams
This subsection contains alternative sheets 3 and 4 for the circuit diagram set given
in chapter Example circuit diagrams. The example set is valid for a drive with DSBB
board after replacing sheets 3 and 4 with the diagrams included here.

122

123

124

3AFE64494023 REV B / EN
EFFECTIVE: 10.06.2004
ABB Oy
AC Drives
P.O. Box 184
FI-00381 HELSINKI
FINLAND
Telephone +358 10 22 11
Fax +358 10 22 22681
Internet http://www.abb.com

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ACS800

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Introduction to this manual

How the Diode Supply Unit works

Changing the DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ACS800-304 and ACS800-704 technical data

Circuit diagrams of the DSU module

Example circuit diagrams

DSU Basic Board DSBB

Introduction to this manual

What this chapter contains

Introduction to this manual

General drive manuals

• ACS800 Multidrive Safety Instructions (3AFE64760432) every delivery

• ACS800 Multidrive Planning the Cabinet Installation (3AFE64783572)

• ACS800 Multidrive Planning the Electrical Installation (3AFE64783742)

Line-side converter manuals

Motor side-converter hardware manual

• ACS800-104 Inverter Modules Hardware Manual (3AFE64809032) every delivery

Motor side-converter firmware manuals

• ACS800 System Application Program Firmware Manual delivery which

• ACS800 PFC Application Program Firmware Manual (3AFE64649337)

• ACS800 Crane Application Program 7.x Firmware Manual (3BSE11179)

Option device manuals

• RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

Introduction to this manual

How the Diode Supply Unit works

What this chapter contains

V14 V16 V12 V24 V26 V22

How the Diode Supply Unit works

Six- and twelve-pulse connections

* The twelve-pulse connection is

How the Diode Supply Unit works

Power loss ride-through function

If DC voltage drops remarkably: DSU wakes up

How the Diode Supply Unit works

Earth (ground) current function

How the Diode Supply Unit works

What this chapter contains

400 VAC 400 VAC

Note: This diagram represents a drive

Voltage display of DSSB

Motor fan supply

Layout view of a cabinet-installed DSU

5 Hinged swing out frame for auxiliary devices (relays,

5 6 DSU control board (DSSB) including display, LEDs,

8 Auxiliary voltage switch disconnector

Version B: Cabinet-installed DSU equipped with the optional AC fuse cubicle.

6 6 4 Module quick connector (behind the module)

7 Hinged swing out frame for auxiliary devices (relays,

2 9 Auxiliary voltage transformer (behind the hinged swing out

10 Auxiliary voltage switch disconnector

Single-line circuit diagrams of DSU modules D3 and D4

DSU module layout

DSAB Diode supply accessory board

DSCB Diode supply connector board

DSMB Diode supply main boards (2 pcs)

K1, K2 Contactors (optional)

Block diagram: communications and measurements

Printed circuit boards

Connections between the boards

Diode Supply Main Board DSMB

Diode Supply Accessory Board DSAB

Diode Supply Connector Board DSCB