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Client

DAYROOM
Engineer
PROJECT OF ADDIS
ABABA BOLE
INTERNATIONAL
AIRPORT
Gree submittal

Air-Source Heat Pump Hot Water Unit

____________________________________________
Supplier Rev:A
Date:2021.02.12

____________________________________________

1
CATALOG

1 PROJECT SPECIFICATION.........................................................................................3

2 COMPANY PROFILE.................................................................................................4

3 PRODUCT SELECTION SHEET.................................................................................23

4 THIRD PARTY TEST REPORT...................................................................................25

5 SERVICE MANUAL.................................................................................................36

6 SPARE PART LIST...................................................................................................70

7 LOCAL COMPANY PROFILE...................................................................................72

8 WARRANTY CERTIFICATE.....................................................................................74

9 INDUSTRIAL LICENSE...........................................................................................76

10 ISO CERTIFICATE................................................................................................84

11 COUNTRY OF ORIGIN.........................................................................................115

12 PAST PROJECT LIST.............................................................................................177

13 WIRING DIAGRAM.............................................................................................179

14 QUALITY CONTROL MANUAL.............................................................................182

2
1.PROJECT SPECIFICATION

Due to a lack of the project specification,hereby we cite the requirements from the
provided BOQ ,details please refer to Bill of Quantity (BOQ)

3
2 COMPANY PROFILE

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COMPANY PROFILE
Made in China, Loved by the World
C

CM
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI
MY Add: West Jinji Rd, Qianshan, Zhuhai, Guangdong, China 519070
Tel: (+86-756) 852 2218 Fax: (+86-756) 866 9426
CY
Email: gree@gree.com.cn http://www.gree.com
CMY

K HONG KONG GREE ELECTRIC APPLIANCES SALES LIMITED


Add: Unit 2612, 26/F, Mira Place Tower A 132 Nathan Road, TsimshaTsui, Kowloon, Hong Kong
Tel: (852) 3165 8898 Fax: (852) 3165 1029

Note:
Gree is committed to continuously improving its products to ensure the highest quality and reliability standards,
and to meet local regulations and market requirements.

All features and specifications are subject to change without prior notice.

All images provided in this catalogue are used for illustration purposes only.
Copyright© Gree Electric Appliances, Inc. of Zhuhai. All rights reserved.

GC-1809-02

Distributor information

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Mission About Gree 03


Develop industrial spirit
Pursue perfect quality 05 Brand Strategy

Provide professional service


Create comfortable environment Production Bases
11
13 Global Gree

19
C

Gree Research
& Development
Y

CM

MY

21
CY

CMY
Core Technologies
K

Star Products 25
29 Reference Projects

bero
ne
bra
nd of air condition
ers
in
t
Gree Culture
31
he
m
nu

wo

33
the

rld
in
s
Gree i

Gree Social Responsibility


2017

* Source: Euromonitor International Limited;


Consumer Appliance 18ed;
retail volume sales in units, 2017 data.

01/02

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ABOUT GREE
Gree Electric Appliances, Inc. of Zhuhai, founded in 1991, is a diversified international industrial group, whose
business covers residential air conditioners, central air conditioners, intelligent equipments, home appliances, air
source water heaters, smart phones, refrigerators, etc.
● Since 2005, Gree has topped No.1 in production and sales volume of residential air conditioners for 13
consecutive years.
● 2015, Gree's sales revenue exceeded 15.08 billion USD.
● 2016, Gree's sales revenue exceeded 16.51 billion USD.
● 2017, Gree's sales revenue exceeded 22.21 billion USD.
● 2018, Gree entered into the list of Forbes Global 2000 again and ranked No. 294, moving up 70 places compared
with the previous year.

C
Gree has paid 14.26 billion USD in total tax, being the No.1 in terms of tax payment in the Chinese home
M
appliances industry for 16 consecutive years.
Y

Thanks to 300 million users ' choices, Gree products are widely sold in more than 200 countries and regions. Today
CM

Gree's annual production capacity of RAC and CAC is more than 60 million and 5.5 million sets respectively.
MY

Action makes the future and innovation makes achievement. Looking forward, Gree will press ahead with its
CY

CMY
business philosophy of passion, innovation and realization. We aim to build an air conditioning enterprise of
K
some hundred year's standing, to create a better life for humankind.

03/04

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2017

BRAND STRATEGY

CM

MY

CY

CMY

2017

In the middle of 1990s, at the preliminary Based on independent technological innovation, It has long been Gree’ s lofty ambition to rep-
stage of brand building, Gree was com- Gree overcame core technologies of kinds of prod- resent “Made in China” , rebuild the image of
mitted to building an image of high quality ucts continually, with product function, shape and “Made in China” and promote Chinese
and reliability. As a large number of prod- performance improved comprehensively. Under the self-developed brands go global genuinely.
ucts with exceptional quality were slogan of “Gree, Master of Core Technologies” , its Gree’ s target is never limited to the
launched into the market, under the superior products took the leap in domestic home expansion of overseas market, but more
slogan of “Making Better Air Condition- appliances industry, thus Gree started to go global. importantly lies in leading “Made in China”
ers” and “Gree for High Quality” , Gree going out with superior product quality and
gained the unanimous recognition of con- high-end technology. Finally, it achieves the
sumers, and successfully built a target of going out and enable Gree technolo-
high-quality brand image of “Better Air gy and product to serve the world.
Conditioners” .
05/06

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CM

MY

CY

CMY

07/08

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Gree Sales Revenue Chart


1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

0.103 0.162 0.247 0.371 2.564 2.841 3.451 4.298 5.166 6.342 6.588 7.030 10.042 13.832 18.248 23.803 38.041 42.200 42.637 60.807 83.517 100.110 120.043 140.005 100.564 110.113 150.02

(Billion yuan)
Gree has achieved sales revenue of 150.02 billion yuan (approx. 22.21
152.5 150.02
150
147.5
145 140.005

22.402 billion yuan (approx. 3.317 billion


142.5

billion USD) with net profit of 140


137.5
135

USD) in 2017. Gree has paid tax up to 96.353 billion yuan in total, being In 2017, Gree achieved sales revenue of 150.02
132.5
130
127.5
billion yuan, with a year-on-year growth of 36.24%.
110.113
125
122.5
No.1 in terms of tax payment in China home appliances industry for 16
120.043 100.564
120
117.5
115

consecutive years.
112.5
110
107.5
105
102.5 100.110
C
100
97.5
M
95
92.5
Y 90
87.5
CM 85 83.517
82.5
80
MY
77.5
75
CY 72.5
70
CMY 67.5
65
K
62.5 60.807
60
57.5
55
52.5
50
47.5
45 42.637
42.200
42.5
40 38.041
37.5
35
32.5
30
27.5
25 23.803

22.5
20 18.248
17.5
15 13.832

12.5 10.042
10
7.030
7.5 5.166
6.342 6.588
4.298
5 2.841 3.451
2.564
2.5 0.103 0.162 0.247 0.371
0

1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales Revenue Growth Chart

09/10

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PRODUCTION BASES

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MY

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CMY

11/12

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GLOBAL GREE

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CHINA
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CM

MY

CY

CMY

South Africa

15/16
13/14

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MY

CY

CMY

15/16

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GREE RESEARCH
& DEVELOPMENT
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MY

CY

CMY

17/18

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GREE RESEARCH & DEVELOPMENT


40000 Gree has accumulatively applied for over 49,818 technology patents including about
49818
23,182 invention patents.

30000 29903

20824
20000

19000

18000

17000

16000
15600+
15000

C 14000
M
Zhuhai Headquarters: 1,000,000 m2 13000
Y

12000
Factories in Headquarters: 19+
CM

MY
11000

CY
10000
CMY
Zhuhai R&D Center: 100,000 m2 9000
9000
K

8000
7058
7000

6000 5401
5000

4000 3920
2723
3000
2102
2000
1135 1510
565 779
1000
348 391 458
298
0

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Growth of Technology Patents

19/20

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CORE TECHNOLOGY 24 LEADING TECHNOLOGIES

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MY

CY
2005 2009 2010 2011 2011 2011
CMY

K
Ultra-low temperature High-efficiency G-Matrik low-frequecy Multi-functional floor heating Rare earth free magnetic Permanent-magnet synchronous
digital VRF centrifugal chiller control technology type central air conditioner resistance inverter com- inverter centrifugal chiller
pressor

2010 2011 2011 2012 2013 2014


Super-high efficiency 1Hz low-frequency control R290 environment-friendly 2-stage inverter compressor PV direct-driven inverter Magnetic suspension inverter
fixed-speed compressor technology air conditioner centrifugal chiller centrifugal cooling compre-ssor
and chiller
21/22

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CORE TECHNOLOGY 24 LEADING TECHNOLOGIES

CM

MY

CY
2016 2016 2016 2017 2018 2018
CMY

K
High-efficiency permanent-mag- C ooling technology at Triple-cylinder two-stage NSJ series vehicle urea High-efficiency self-adaptive High-efficiency direct-cooling air
net synchronous inverter cen- am bient tem peratu re of rotary compressor of vari- intelligent machine screw compressor under all conditioning unit for subway
trifugal Ice-storage Chiller -40℃ able volume ratio working conditions stations

2017 2017 2017 2018 2018 2018


Distributed air supply technology CAN+ communication High-efficiency household Photovoltaic energy storage Cableless-communication Performance indicators such as
in heat pump air conditioners technology for multi VRF multi VRF based on different direct-current technology for air VRF system based on G-PLC power density and overload
volume switching compres- conditioning unit capacity of servo motor for
sor technology industrial robots
23/24

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STAR
PRODUCTS

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MY

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CMY

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STAR PRODUCTS
Home Appliances

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MY

CY

CMY

27/28

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REFERENCE PROJECTS

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MY

CY

CMY

2018 World Cup Mordovia Arena Russia 29/30

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GREE CULTURE

CM

MY

CY

CMY

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GREE SOCIAL
RESPONSIBILITY The accumulated donation: over

Donated more than


100 million yuan
10 Hope Schools
Set scholarship and grants in many universities

Donations for disaster relief

Support national defense

Assistance to the sick and weak people


C

M Social and ecologial environmental protection


Y

CM

MY

CY

CMY

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22
3 PRODUCT SELECTION SHEET.

23
D Series Modular Air-cooled Scroll Chillers

PRODUCT
1 LINEUP
Capacity
Product (kW/Ton) Power
Series Model Name Refrigerant Appearance
Code Supply
Cooling Heating

LSQWRF65M/NaD-M EL01500500 60/17.06 65/18.48

LSQWRF80M/NaD-M EL01500520 71/20.19 79.5/22.61

380-415V,3Ph,50Hz
D R410A

LSQWRF130M/NaD-M EL01500510 120/34.12 130/36.97

LSQWRF160M/NaD-M EL01500530 145/41.23 170/48.34

Note:1Ton =12000Btu/h = 3.517kW

2 NOMENCLATURE
LS QW R F 130 M / Na D - M

1 2 3 4 5 6 7 8 9

NO. Items Options

1 Product type LS- chillers

2 Compressor type QW- hermetic scroll compressors


Default-cooling only
3 Function type
R-heat pump

4 Condenser type F: air-cooled

65:60kW= 17.06 RT
80:71kW=20.19 RT
5 Nominal cooling capacity
130:120kW=34.12 RT
160:145kW=41.23 RT

6 Structural design M-modular design


Default–R22
7 Refrigerant
Na–R410A
8 Development number —

9 Power supply M – 380-415V,3Ph,50Hz

PRODUCT 2 24
4 THIRD PARTY TEST REPORT

25
26
27
28
29
30
Translated

Report: No: 2016SA1173 Page 1,5 pages

Inspection Report

Product: Air-Source Heat Pump Hot Water Unit


Model: KFRS - 30ZMRe/NaB2S
Client: Gree Electric Appliances, Inc. of Zhuhai
Manufacturer: Gree Electric Appliances, Inc. of Zhuhai
Inspection type: Entrusted Test

Testing Center of Gree Electric Appliances Inc.of Zhuhai

31
Translated

Report: No: 2016SA1173 Page 2,5 pages

DECLARATION

1. The report is invalid in case of no special seal for inspection report or no official seal of
the inspection unit.
2. The report is invalid in case of no signatures of chief inspector,reviewer and approver.
3. The report is invalid in case of sign of erasure.
4. If any objections to this inspection report occur,please submit to the inspection unit
within 15 days upon receipt of this report.
5. Generally,the inspection unit only bears responsibility for the received samples in case
of commissioned inspection.
6. The laboratory is responsible for the inspection results.This inspection report shall not
be duplicated without prior written approval of the laboratory.

Testing center of Gree Electric Appliances Inc.of Zhuhai

Add: No.789 Jinji West Rd,Qianshan,Zhuhai,P.R.China.


Tel: 0756 - 8522158
Fax:0756 - 8614998
Post Code: 519070
Email:lab@cn.gree.com

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Translated

Report: No: 2016SA1173 Page 3,5 pages

Product Air-Source Heat Pump Hot Water Unit Model KFRS-30ZMRe/NaB


2S
Entrusted by Gree Electric Appliances, Inc. of Brand Gree
Zhuhai
Manufacturer Gree Electric Appliances, Inc. of Type Entrusted Test
Zhuhai
Manufacturer location No.789 Jinji West Rd,Qianshan,Zhuhai Grade Qualified product
Sampling location - Date June 8,2016
Sample quantity - Sampling - Sample -
basic number Collector
Sample WU YUREN
sender
Inspection Standard GB/T 21362 - 2008 < Heat pump water heaters for commercial or
industrial and similar purposes>
GB 25941 - 2013 <Energy efficiency limit value and energy efficiency
grade of heat pump water heater>
Inspection items Heat, heat consumption power, heating performance coefficient (COP)
Conclusion After inspection, the inspection items meet the requirements of the
standard
Test data see the test result (Attached)

Seal of the test unit


Issuing date: June 13,2016

Remark In test result, “-” means Not Applicable, “/” represents Not Inspected

Approved by: Zhang Wei Reviewed by: Wei Zaihua Tested by: Mo Ruwen

33
Translated

Report: No: 2016SA1173 Page 4,5 pages

Nameplate of Sample tested

Gree Electric Appliances, Inc. of Zhuhai

Air-Source Heat Pump Hot Water Unit


KFRS - 30ZMRe/NaB2S

Adopted heating capacity 31KW


Adopted water capacity 0.67m³/h
Circulation water 5.3m³/h
Maximum outlet temperature 70℃
Nominal Voltage 380V 3N~
Rated frequency 50Hz
Input power 8.1kW
Input current 14.5A
Maximum input 10.5kW
Boundary dimension(WXDXH) 93X80X160.5cm
Refrigerant and injection amount R410A 3.90kg

Protection against electric shock Ⅰ

Noise ≤ 67dB(A)
Waterproofing rate IPX4
Mass 238kg
Manufacturing number
Production date

Production license number XK06 - 015 - 00223

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Translated

Report: No: 2016SA1173 Page 5,5 pages

Test result (Attached table 1)


Test items Unit Nameplate Technical Test data Single item
parameters requirements evaluation
specified in
Standard
Heating W 31000 The actual 30521 Qualified
capacity heat of the
water heater
should not be
less than 95%
of its nominal
heat.
Heating W 8100 The actual 7912 Qualified
power heating
consumption power
consumption
of the water
heater should
not be more
than 110% of
its nominal
heating
efficiency
Heating W/W 3.83 ≥3.70 3.86 Qualified
performance
coefficient
(COP)

35
5 SERVICE MANUAL

36
Air-Source Heat Pump Hot Water Unit

Applicable models:
KFRS-30Z(M)Re/NaB2S  

KFRS-40Z(M)Re/NaB2S  

KFRS-60Z(M)Re/NaB2S

格力公众号

Gree Electric Appliances, Inc. of Zhuhai


In order to use this product correctly, please read this manual carefully before use and
keep it for future reference.

37
To Users
Thank you for selecting Gree's product. Please read this instruction manual carefully before installing and using the product, so as to mast

er and correctly use the product. In order to guide you to correctly install and use our product and achieve expected operating effect, we hereby
instruct as below:

(1)This equipment should be installed, operated or maintained by the qualified servicemen who have had specific training.
During operation, all safety issues covered in the labels, User’s Manual and other literature should be followed strictly. This
equipment is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lac
k of experience and knowledge, unless they have been given supervision or instruction concerning use of use of the appliance
by a person responsibility for their safety. Children should be supervised to ensure that they do not play with the appliance.

(2)In order to ensure the reliability of the product, the product will consume some power in the standby state, used to
maintain the normal communication system and refrigerant, lubricating oil preheating. In the case that the product is not used for
a long time, the power can be cut off and the water in the system can be emptied to avoid the freezing and cracking of the water
system. It is necessary to energize and preheat in advance when the product is used again.

(3)Please choose the type reasonably according to the actual use environment, otherwise it will affect the use comfort.

(4)This product has gone through strict inspection and operational test before leaving the factory. In order to avoid damage
due to improper disassembly and inspection, which may impact the normal operation of unit, please do not disassemble the unit
by yourself. You can contact with the special maintenance center of our company if necessary.

(5)When the product is faulted and cannot be operated, please contact with our maintenance center as soon as possible by
providing the following information.

Contents of nameplate of product (model, cooling/heating capacity, product No., ex-factory date)
Malfunction status (specify the situations before and after the error occurs).

(6)For personal injury or property loss and damage caused by improper operation such as improper installation and debugging,
unnecessary maintenance, violation of related national laws and rules and industrial standard, and violation of this instruction
manual, etc., we will bear no liability.

(7)All the illustrations and information in the instruction manual are only for reference. In order to make the product better
, we will continuously conduct improvement and innovation. We have the right to make necessary revision to the product from
time to time due to the reason of sales or production, and reserve the right to revise the contents without further notice.

(8)The final right to interpret for this instruction manual belongs to Gree Electric Appliances Inc. of Zhuhai.

38
Content

1 Safety Notices (Please be sure to abide )..................................................................................................................1 

2 General Introduction......................................................................................................................................... 2 

2.1 Fundamental diagram...................................................................................................................................2 


  2.2 Features ........................................................................................................................................... 2  

  2.3 Operating range.........................................................................................................................................3 


2.4 Product size.............................................................................................................................................. 4 

3 Unit installation........................................................................................................................................ 5  

3.1 Pre-installation check................................................................................................................................... 5 


 3.2 Selection of installation location.................................................................................................................... . 5
3.3 Handling and installation of units..................................................................................................................... 6
3.4 Installation and maintenance space.................................................................................................................. 7 
3.5 Water system installation (including pump and pipeline selection)..............................................................................8  
3.6 Installation requirements for water flow switches...............................................................................................11 
3.7 Requirements for water tank fabrication and installation......................................................................................12 
3.8 Installation Diagram.................................................................................................................................. 13  

4 Electrical installation.............................................................................................................................. 16  

4.1 External wiring diagram............................................................................................................................... 16 


4.2 Connections between modules...................................................................................................................... 18 
4.3 Electric wiring.......................................................................................................................................... 18 
4.4 User Power Configuration............................................................................................................................ 18 
4.5 Water Safety Matters................................................................................................................................. 19 

5 Unit address dialing code setting......................................................................................................... 19  

5.1 Address dialing code setting......................................................................................................................... 19 


5.2 Address dialing icon................................................................................................................................... 20 

6 Common fault and eliminating methods..............................................................................................21  

6.1 The unit's controller faults............................................................................................................................21 


6.2 Common Faults and Solutions........................................................................................................................22 

7 Unit commissioning, daily operation and maintenance......................................................................23  

7.1 Pre-start check........................................................................................................................................ 23  

7.2 Commissioning......................................................................................................................................... 24 


7.3 Wind-side heat exchanger cleaning.................................................................................................................25 
7.4 Water system cleaning................................................................................................................................ 26 
7.5 Water quality requirement........................................................................................................................... 26 
7.6 Unit drainage operation in winter...................................................................................................................26 
7.7 Safety matters needing attention when installing and repairing machine.....................................................................28 

8 Harmful substance content label table...................................................................................................29


   

39
Air-Source Heat Pump Hot Water Unit

1 Safety Instructions (must be followed)


Warning: It may cause serious damage to the crew or casualties if not strictly complied with the instructions.

Caution: It may cause light to moderate damage to the crew or injury if not strictly followed

Indicates that it must be prohibited! Signs that may cause injury or serious injury if not handled properly.

Indicates the matters that must be followed! Signs that may cause personal injury or property damage if not handled properly.

Warning!
This product can not be installed in corrosive, flammable and explosive environment or oil mist (such as kitchen) and other places with
special requirements, otherwise it will cause the unit can not operate normally or shorten the service life of the unit, or even cause fire or seri
ous injury. The above special occasions, should choose anti-corrosion or explosion-proof and other special products.

Caution:

1 The design and installation of heat pump water heater units and systems must be carried out by qualified professionals in
accordance with relevant laws and regulations and in combination with this Manual. Improper installation may cause water
leakage, electric shock and fire accidents.
2 Please install in the place that can bear the operation weight of the unit. If the intensity is not enough, it will cause the hot
water unit to fall off and cause personal casualties.
The installation point should be able to bear the weight of the water tank full of water, if the bearing capacity is limited, it should
3 be changed into a plurality of water tanks in parallel.

4 Grounding devices must be installed before and after the water heater, the heating water tank, the heat storage water tank, the w
ater pump and the system pipe network to avoid electric shock. Do not connect the grounding wire to the gas pipe, water pipe, lig
htning rod or telephone wiring.
5 In case of failure (such as burning smell, etc.), please immediately turn off the power of the unit. And contact the dealer.

6 Never insert finger or object into the exhaust or grille.


7 Do not start or stop the unit by removing or inserting the power cord.
Do not refit, repair or move the unit. If you need to change the unit, please contact the dealer or professional installer.
8

Mandatory:

1 The unit is not suitable for use in strong magnetic field, high salinity, high acid and voltage instability occasions.
2 Before installation, please check whether the power supply is consistent with the power supply required by the
nameplate and check the safety of the power supply.
3 After installation, it should be energized for leakage inspection to ensure electrical safety.
4 Once the hot water unit is started, it should run for at least 6 minutes before it is shut down. Otherwise, it will affect the life of the
entire machine. Please do not start and stop the unit frequently.

5 When the outdoor temperature is low in winter, the power supply cannot be cut off after the shutdown, otherwise the automatic
antifreeze operation protection will lose its function.
6 In the manual on, off means the operation of the user for the controller on, off the button ; Cutting off the power means stopping
the power supply to the unit.

Further hints: if you have any questions, please contact the nearest local dealers, special maintenance sites or offices, or directly contact
our company.

40
Air-Source Heat Pump Hot Water Unit

2 Product Overview
2.1 Fundamental diagram
Air energy is a kind of low grade energy which is widely existed, equally given and freely used. It is a new technology of energy saving and

environmental protection with great potential for development and application. It has practical value.

Air-Source Heat Pump Hot Water Unit is using the principle of heat pump, a part of the electricity consumption for compensation,
through the thermodynamic cycle, from the surrounding environment of low grade energy (low temperature air can be obtained) heat used to
heat domestic hot water, the efficiency is more than three times higher than traditional electric water heater, is a new type of high efficiency,
energy saving, environmental protection water heater products.

It is mainly used in factories, hotels, restaurants, hospitals, beauty salons, laundries, bath centers and so on.

Air-Source Heat Pump Hot Water Unit system is generally composed of the air energy heat pump water heater and the insulation water
tank, and also includes the connected pipes, pumps, valves and other auxiliary equipment. Air energy heat pump hot water unit is mainly
composed of compressor, water side heat exchanger, air side heat exchanger, throttling device, waterway regulating valve, temperature sensor
and so on.

System diagram:
Power inlet
Condenser
Water out

Water
return

Compressor

Vapour liquid separator


Water
supply
Evaporator
Air energy inlet
Circulating water in
Filter

Direct heat water in Fan


Electronic expansion valve

2.2 Features
◆Energy-efficient
Due to the heat pump technology applied, the electric energy that consumed can be converted into 3 times above heat energy to use at
heating water namely, It has the characteristic of high efficiency energy-saving, its running cost is 1/4 of electric water heater of equal capacity,
or 1/3 of gas water heater.

◆Safe and reliable


Electricity as an energy of driving medium only for air-source heat pump heater,and the energy of heating water is absorbed from air,so
the heating mode is electricity and water separated in the true sense,no electric leakage risk of water heater, also avoid the risk of being poisoni

ng,explosive,and dry from gas water heater truly safe and reliable, stable performance, long service life and low maintenance cost.

◆Easy to install, easy to maintain


The unit can be installed on the roof, courtyard and other places, without lighting, and no room dedicated, and the unit self-diagnosis

function is powerful, easy and simple maintenance.

41
Air-Source Heat Pump Hot Water Unit

◆Operation around the clock,wide range of application coverage


Heat pump hot water unit absorbs the low temperature heat source in the air, no matter in spring, summer, autumn and winter, at night,

or rainy, snowy and other bad weather, can provide hot water 24 hours a year, truly meet the requirements of full-weather operation.

◆Environment protecting
The unit adopts R410A environment - friendly refrigerant, no pollutant emission without destroying ozone layer.

◆Intelligent control
Microcomputer control automaticly, no dedicated person on duty.

Friendly English interface, a comprehensive display of the unit's operating status.


Multi-module networked control, control up to 16 hosts; And the parameters of each unit can be set freely.
The unit is equipped with high and low pressure protection, exhaust high temperature protection.Water flow switch protection, water
level switch protection, low temperature waterway anti-freeze protection and other adaptive protection functions, to ensure safe and reliable
production of hot water from unit.

Energy-saving management, customized & personalized operation mode.

2.3 Operating range


2.3.1 Operating range of unit
Operating ambient temperature range Range of outlet water Range of circulating insulation
Item temperature settting setting range
Water heating -26℃~46℃ 35℃~70℃ 30℃~51℃

This product considers the reliability of the system and the different demands of water temperature in different environments, the maximum water
temperature is limited, and the curve is as follows:

Temperature of direct heat water out

Circulating heat preservation


shutdown temperature

Ambient temperature

Curve of maximum water temperature with changing ambient temperature

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Air-Source Heat Pump Hot Water Unit

2.3.2 Executive standard of Unit


(1) GB/T 21362-2008 & GB 29541-2013.

(2) The approval code of included models for this device is:CMIIT ID:2015CP2939 / CMIIT ID:2017CP4457

2.4 Size & Figure


2.4.1 Size of KFRS-30Z(M)Re/NaB2S、KFRS-40Z(M)Re/NaB2S
Unit:mm

Foundation bolt

Installation size

Foundation bolt
Note:

1 The coupling specification on location A of KFRS-30Z(M)Re/NaB2S unit is G3/4.


2 The coupling specification on location A of KFRS-40Z(M)Re/NaB2S is G1

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Air-Source Heat Pump Hot Water Unit

2.4.2 Size of KFRS-60Z(M)Re/NaB2S


Unit:mm

Installation size

3 Unit Installation
3.1 PRE-INSTALLATION CHECK
After the unit arrives at the delivery place stipulated in the contract, the user shall organize personnel to carry out
unpacking inspection and acceptance:
(1) Check whether the unit files and accessories are complete or not according to the contents of the packing list.
(2) Check equipment model and specification against attached documents.
Check whether the unit is damaged and whether the spare parts are complete.
(3)
Check piping system to make sure there is no leakage of refrigerant.
(4)
If any damage or doubt is found after the above inspection, please contact the local office of the company in time for timely
(5)
treatment.

3.2 Selection of installation location


The unit can be installed on the roof, special platform or other convenient and reliable bearing position.
(1)
It is advisable to choose the place with good and smooth ventilation, but it should avoid the adverse effects of unit exhaust
(2) and operation noise on others.。
When the unit is placed on the roof, attention should be paid to the wind direction and strong blowing wind should be avoided.
(3)
There should be no strong heat source and exhaust port of other equipment around the unit, no strong hot steam and flammable
(4) gas.

(5) There should be a drainage ditch or drainage outlet near the installation location to ensure smooth discharge of water generated by
frost.
(6)
The installation foundation shall be designed by professional designers according to the site conditions.

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Air-Source Heat Pump Hot Water Unit

3.3 Handling and installation of units


Each unit is inspected and tested strictly before leaving the factory to ensure the performance and quali
ty of the unit. Users must be very careful in the process of installation and handling to avoid damaging the con
trol system and pipeline components.

(1) Forklift or crane should be used for handling.

(2) Please remove the transport pads and compressor pads when handling is finished.

(3) The hot water unit must be installed horizontally on the cement pier or channel steel. When
building the cement pier, ensure that the flatness of the cement pier is within ±3mm, the
foundation screw must be higher than the fixed position, and do a good job of water tray,
drainage trench, etc., to ensure smooth drainage. The cement pier can be built according to
the right figure. Install the shock absorber spring or rubber shock absorber pad (15 ~ 20mm
thickness is recommended) in the four corners to meet the requirements of noise and vibration,
and ensure that the unit is placed horizontally and fixed with nuts. Cement

When several units are installed together, it is necessary to ensure that the unit has enough space for maintenance and hea
(4)
t exchange (refer to the requirements of installation and maintenance space), and it is strictly prohibited to short-circuit the
airflow between the units, otherwise it will lead to a decrease in the heating effect of the unit and damage the unit badly.
(5) If the unit is installed in an environment that operates below 0℃ for a long time or is easy to snow, the installation
surface of the unit must be raised so that the unit is at least 300mm higher than the ground and the condensate water
discharge is smooth. If necessary, it is recommended to add melting track in the water tray, drain pipe, drain trench, etc
., to improve the drainage effect.
(6) If the unit system is not under the protection of the building lightning protection system, lightning protection measures

should be added according to the requirements of the current national standard "Building Lightning Protection Design
Regulations" (GB50057-2010 edition).

45
Air-Source Heat Pump Hot Water Unit

3.4 Installation and maintenance space


3.4.1 Installation space of single machine
Unit:mm

3.4.2 Modular installation space


Unit:mm

Wind out Wind out

46
Air-Source Heat Pump Hot Water Unit

Warning!
When installed in a small room, appropriate measures must be taken to prevent the refrigerant concentration in the room

from exceeding the limit value in case of a refrigerant leak, resulting in hypoxia or asphyxia.

Warning!
Please do not touch the fins of the heat exchanger, improper touching may cause damage.

Warning!
Should not be installed in the environment of high pH, places etc.which voltage fluctuations big, vehicles and ships.

3.5 Water system installation (including pump and pipeline selection)


3.5.1 Water system installation
(1) The design and construction of water system must comply with the design specification of plumbing and related standards.
The connecting parts of the inlet and outlet water of each pipeline should be marked with the inlet and outlet water to
(2)
avoid the occurrence of connection errors.
(3) In order to avoid abnormal or damage caused by water shortage in the system, a water flow switch must be installed at the

outlet of the unit (provided by the user).


Water pipe installation should be horizontal and vertical layout, pipe layout to be reasonable, as far as possible to reduce
(4)
bending; Reduce the resistance loss of the water system.
(5) The pressure gauge and hand valve must be installed at the inlet and outlet of the unit. It is recommended to use the
water pressure gauge of 0 ~ 1.6MPa. Install drain valve at water outlet. The water inlet is equipped with an exhaust
valve, and the manual or automatic exhaust valve is installed at the highest point or specific protrusion of the water

system to discharge the air smoothly in the pipeline. Drainage interfaces should be set at all the lowest points so that
the water in the water side heat exchanger and the system pipe network can be removed smoothly.
(6) The water pipe and water pump of the unit should be connected flexibly before and after entering and leaving the unit, and
the water pump base should be equipped with vibration damping device to avoid pipeline vibration.
(7)
There are inevitably some impurities in the water system. A filter (30 mesh) must be installed before the pump to prevent
the clogging of the casing heat exchanger in the unit and to clean it regularly.
(8) System valves, inlet and outlet water pipes must be laid with insulation layer to reduce heat loss, commonly used insulation
materials are soft polyethylene foam (PEF), glass wool, rubber and plastic insulation cotton, insulation layer thickness ≥

30mm.

(9) When multiple units are installed in parallel, the inlet and outlet of each unit shall be installed with a hand valve. During
trial operation, the water pressure and water flow of each unit shall be adjusted through the hand valve to ensure uniform

water distribution and can be used for maintenance. In addition, the solenoid valve on the system generally needs to be
installed before the maintenance valve, in order to repair in the future.
(10 ) When the unit is installed lower than the water tank, the height difference between the water tank and the unit should
not be greater than 8m.

(11 ) After the completion of the water system piping, the water pressure leakage test and sewage discharge should be
carried out in accordance with the relevant specifications of HVAC to ensure that the water pipe is clean and free of dirt such as
rust residue.

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Air-Source Heat Pump Hot Water Unit

(12 ) For projects where the ambient temperature is below 0℃, it is necessary to conduct anti-freezing treatment on the direct
heat and circulating inlet water pipe of the unit, which is controlled by the project, as shown in the diagram below:

Water out

Circulating water in

Heat pump water heater

Direct heat water in

Schematic diagram of antifreezing of engineering pipeline

3.5.2 Pipeline selection


The inlet and outlet pipe diameter of the unit should be determined according to the rated flow rate and recommended
flow rate of the unit. The flow rate of hot water pipe should be selected according to the table below.

Recommends for flow rate of hot water pipe Refer to GB50015-2003 design code for building water supply and drainage)

DN(mm) 15~20 25~40 ≥50


Flow rate(m/s) ≤0.8 ≤1.0 ≤1.2

Recommended selection of water pipe


B o r e D(mm) Heat( the direct heat inlet pipe(kW)) (Outlets and circulation pipes(kW))
15 0~12 0~3
20 12~21 3~5
25 21~41 5~10
32 41~67 10~16
40 67~105 16~26
50 105~197 26~49
65 197~333 49~83
80 333~504 83~126
100 504~788 126~197
125 788~1232 197~308
150 1232~1774 308~443
200 1774~3154 443~788
250 3154~4929 788~1232

Note: the diameter of the direct heat inlet pipe is calculated according to the nominal water producti
on of the unit twice and the recommended flow rate.
3.5.3 Pump selection
The highest temperature of the pump bearing medium should not be less than 70℃.
(1) Booster pump selection
Applicable water pressure range when unit under direct heat mode:0.2~0.3MPa,If beyond the scope of the u
nit will not be able to work normally.

1 If the tap water pressure < 0.2MPa, the project needs to install a booster pump.

The head H range of the booster pump: 20-tap water pressure (m) ≤H≤ 30-tap water pressure (m). If
2
the tap water pressure > 0.4Mpa, the project needs to install a pressure reducing valve.

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Air-Source Heat Pump Hot Water Unit

3 Booster pump flow: nominal water production ×2× number of units.

(2) Circulating pump selection


1 Rated head of circulating water pump
Unit resistance +∑ local resistance + resistance coefficient ×L+Z

L:Total length of circulating water pipeline

Z:Water tank circulation inlet and outlet height difference


When doing the estimation, the resistance coefficient should be 0.05, that is, the loss along the
pipeline is about 5m water column for every 100m pipe length Circulating pump flow: circulation
water flow of a single unit × the number of units
2

Water resistance table of unit:


Circulating water Circulating water resistance
Model resistance(kPa) (m)
KFRS-30Z(M)Re/NaB2S 120 12
KFRS-40Z(M)Re/NaB2S 150 15
KFRS-60Z(M)Re/NaB2S 120 12
Note:

The parameters of the required pump is rated, but not the maximum value. When selecting the pu
mp, attention should be paid to the nominal flow and head of the nameplate of the pump.
For example, when one KFRS-30ZMRE/NAB2S unit is installed, according to the above calculation, the circulating water flow is 5.
2m³/h and the head is 15m. There are two pumps for selection of circulating water pump, and the final selection of pump 2 with flow
and head meeting both requirements.

Pump model Maximum flow(m³/h) Max.lift head(m) Check the flow curve when the water Whether meet the
flow is 5.2m³/h pump head is requirement

Pump 1 6 15 8 No
Pump 2 9 21 17 Yes

Head
Head

Pump 1 water flow m³/h Pump 2 water flow m³/h

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Air-Source Heat Pump Hot Water Unit

3.6 Installation requirements for water flow switches


The water flow switch is installed on the outlet pipe of the unit, which is used to detect the flow rate of the water system. When
the flow is insufficient, the disconnect signal is output to control the shutdown of the unit and protect the compressor and water pump
and other important components.

Guide Vane

Mark direction of flow

Water flow switch appearance

Adjusting nut

Cable throuh Terminal

Wiring diagram of water flow switch

Water flow switches generally have detachable 45mm, 65mm, 75mm, and 85mm flow plates with 16mm wide. During
installation, the flow sheet can be properly trimmed according to the actual situation. Please ensure that the tail of the flow sheet is
arc matched with the pipeline, and the bottom of the flow sheet should exceed the center line of the pipeline by 10% ~ 20%, so as to
avoid the collision between the flow sheet and the inner wall of the pipeline and other objects in the pipeline.
Waterflow switch Other valves

Flow direction

Installation diagram of water flow switch


Please ensure that the flow direction is consistent with the direction marked on the cover of the water switch box during
(1) installation.

(2) The flow switch shall be installed on the horizontal pipe and the size of A in the diagram above shall be bigger than 5
times of the pipe diameter.
(3) The wiring distance between the water flow switch and the unit should be less than 10m, and the water flow switch
should be installed in a position that is easy to be wired.
(4) Water flow switch works shall be provided with corresponding rainproof devices (Rainproof cover shall be provided)

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Air-Source Heat Pump Hot Water Unit

3.7 Requirements for water tank fabrication and installation


Through-hole

Overflow

Hot water in
Red and white Water return for user
probe electrode

Brown and white


probe electrode Water tank

Black and white


probe electrode

Yellow and white


probe electrode Water out for user
Temperature wrap

Circlating outlet
Drain outlet

Schematic diagram of water tank


installation
Water tank installation mainly refers to the installation between the water tank and the pipeline,water tank
and the water level switch. Please be sure to pay attention to the following points:
(1) The user's water intake should be at least 50mm higher than the circulating water outlet to avoid water
shortage during the operation of the unit.
(2) The overflow outlet should be 50mm higher than the highest water level of the water level switch, so as to
avoid the overflow of the water tank; The overflow outlet must be connected with a water pipe and led to the
floor drain.

(3) The hot water inlet and the user's return inlet should not be directly opposite the water level switch, so as to
avoid the impact of the water inflow and cause the wrong operation of the water level switch.
(4) If the assisted electric heat is installed in the water tank, the electric assisted heat position must be lower
than the user's water intake position, so as to avoid the electric auxiliary heat dry burning.
(5) The temperature sensing package of the water tank must be installed below the user's water intake, and
should be firmly placed in the blind pipe, without water, so as to avoid inaccurate temperature detection of
the water tank or water damage.

(6) Must ensure the effective volume of the tank, to avoid the actual usage is less than the user's water demand.
The effective volume of the water tank refers to the volume of the water tank between the user's intake and
the high water level.

51
Water return solenoid valve
3.8 Installation Diagram

Water Level Switch


Air-Source Heat Pump Hot Water Unit

Temperature wrap of User side

Temperature wrap
Water tank

52
Thermometer Flow Switch
Pressure gage
Automatic booster pump

Drain valve
Circulating water pump
Filter

Assisted electric heating


Assisted heat solenoid valve Stop valve
Heat pump water heater
Hot water for user

Water
supply

Diagram1 Single machine installation diagram


Replenishing solenoid valve
Check valve Connecting hose Booster pump Filter
Stop valve
Water return solenoid valve

Unit 1 Unit 2 Unit n


Water Level Switch
Temperature wrap Temperature wrap of User side
Water tank

Connecting hose
Pressure gage
Flow Switch

53
Automatic booster pump
Thermometer
Circulating water pump Drain valve

Hot water for user

Diagram 2 Diagram of modular installation


Assisted electric heating
Assisted heat solenoid valve

Water supply

Check valve Filter Replenishing solenoid valve


Booster pump
Air-Source Heat Pump Hot Water Unit
Air-Source Heat Pump Hot Water Unit

(1) Circulating insulation: when the temperature of the TSP of the water tank is lower than the set one, the
circulating insulation function will start.
(2) Return water control of the user-side water system: when the user-side water system has no water for
a long time, the water temperature in the system pipe drops, and when it drops to a certain
temperature, the returnwater pump or returnwater solenoid valve is switched on, and the hot water
in the heating or hot water storage tank is inhaled into the pipe network, so that the water
temperature in the pipe rises; When the water temperature in the hot water pipe meets the closing
condition, the return water pump or return water solenoid valve is closed, so as to ensure that the
water temperature at the water intake point meets the needs of users. The return water solenoid valve
should be controlled by the control lead line of the user's backwater pump.
(3) It is recommended to choose an automatic booster pump (Self-priming booster pump) for the return pump.
When the user uses water, the automatic booster pump will switch on and run to pressurize and replenish
water. When the user side pipe network meets the backwater, the backwater solenoid valve is opened and
the automatic pressurized water pump is switched on for return water circulation.

(4) Ifpoint
the has requirements on water supply pressure, it is recommended to have the pump + electric contact
pressure switch, when the hydraulic pressure is lower than the set value, the water pump switchs on,
when pressure reachs to set value, the pump stops, namely when the user side begin to take water, the
electric contact pressure gauge or a water flow switch (equiped by project it self) to control the user water
return pump starting, at the same time to command power off of water return electromagnetic valve.

(5) Control of assisted electric heating: assisted electric heating adopts pipe assisted heat, which is controlled
according to the ambient temperature and the start and stop of the unit.
Warm prompt:
For the unit has not been used for a long time or before starting up for the first time, the heating tank should be
checked, and the heating tank should be filled up before starting up and running.
For the timing heating system, when the water in the water tank is not used up in one day for some reason, it is
recommended to open the electromagnetic water replenishing valve to fill the water tank before the operation of the
unit the next day.

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Air-Source Heat Pump Hot Water Unit

4 Electrical installation
Warning!
The hot water unit must be grounded reliably. Incorrect grounding may result in
electric shock or fire.

Warning!
Leakage protection device must be installed on the power side, exact location as shown in the
diagram below:

Engineering switchboard

Earth leakage protective device

Earth leakage protective device Earth leakage protective device Earth leakage protective device

Unit 1 Unit 2 Unit n

Caution:
All electrical installations must be professionally performed in accordan
ce with local laws, regulations and this manual.

Caution:
If the wire connection changes due to product improvement, the wire
drawing of the unit shall prevail.

4.1 External wiring diagram


The electrode type water level switch is connected with the wire controller on the detection board. The detection
board, water flow switch, circulating water pump, user return water pump, booster pump, water tank temperature
sensing package, user side temperature sensing package can be connected to the main module, the sub-module does
not need to be connected. The external wiring diagram is for reference only. The specific wiring diagram attached to the
electrical box of the unit shall prevail.

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Air-Source Heat Pump Hot Water Unit

External wiring diagram of KFRS-30Z(M)Re/NaB2S、KFRS-40Z(M)Re/NaB2S、KFRS-60Z(M)Re/NaB2S

100% Water level detecting

50 % Water level detecting


75% Water level detecting

25% Water level detecting


electrode

electrode
electrode

electrode
Temperature wrap in user side

R W B W W Y W

BLACK
Submodule motherboard

Wire controller
AP1
Temperature wrap in water tank
Electric box

Flow switch

User water return pump AC contactor coil

Circulating pump AC contactor coil

Assisted electric heating AC contactor coil

Booster pump AC contactor coil


Power supply

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Air-Source Heat Pump Hot Water Unit

4.2 Connections between modules


Pick-up plate

Wire controller

Unit 2 Unit 3
Unit 1
4.3 Electric wiring
(1) Installation shall be carried out in accordance with national wiring regulations. All supplied parts, materials
and electrical work shall comply with local regulations.

(2) Dedicated power supply must be used and the power supply specification must be consistent with the rated
power supply of the unit.
(3) The power cord is laid in the wiring groove or the wire pipe, and must be fixed reliably, do not pull the power
cord, so as not to force the terminal.

(4) Residual current circuit breaker and circuit breakers that can cut off the entire power supply of the whole
system have to be installed (Single unit needs to be equipped with 30mA residual current circuit breaker)and
the breakers must be tested regularly every month.

(5) The signal of water level switch is a DC current signal. Do not wire with 50V or higher voltage.If it is indeed
impossible to avoid side-by-side wiring, the distance between strong and weak electrical signals must be
maintained above 150mm.
2
(6) Specification of side control wire is 1mm or bigger.
(7) Do not directly drive the pump motor and assisted electric heater with the control signal of the water pump
and assisted electric heater in the electrical box of the unit.

(8) After the wire hole is knocked off, the wire apron must be installed to avoid friction between the power line
and the sheet metal; When the power cord is connected to the electrical box of the unit, it must be
protectedby rubber or plastic to avoid being chafed by the edge of sheet metal.

(9) When wiring on site, please refer to the line drawing attached on the unit.

4.4 User Power Configuration


Minimum cross-sectional area of
2 Circuit breaker
power cord(mm ) capacity
Model Power supply
Phase line Zero line Ground line (A)
KFRS-30Z(M)Re/NaB2S 380V 3N~ 50Hz 2.5 2.5 2.5 25
KFRS-40Z(M)Re/NaB2S 380V 3N~ 50Hz 4.0 4.0 4.0 32
KFRS-60Z(M)Re/NaB2S 380V 3N~ 50Hz 6.0 6.0 6.0 40

Note:
1 The circuit breaker and power specifications in the table above are based on the maximum power (maximum current) of the unit.

2 The specification of the power cord in the table above is based on the multi-core copper cable (such as YJV copper core
XLPE insulated and PVC sheathed power cable) which has an ambient temperature of 40 ° C and a cable operating

temperature of 90 ° C under the condition of exposed in-line groove (GB/T16895.6-2014). If the use conditions are
different, please adjust according to the national standard accounting.

3 The circuit breaker specifications in the table above are based on the ambient temperature of 40 next to the circuit
breaker when it is working. The circuit breaker is of "D" type. If the conditions are different, please adjust according to the
circuit breaker specifications.

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Air-Source Heat Pump Hot Water Unit

4 The engineering wiring shall meet the requirements of GB/T16895.6-2014, ensure that the line voltage drop meets the
requirements, and ensure that the terminal voltage of the equipment is not lower than the lower limit of the nominal
value of the equipment.

5 The circuit breaker capacity and power line diameter not considers external assisted electric heater.

6 The yellow-green two-color wire in the unit is the grounding wire. Do not connect the grounding wire to the following
places: A Water pipe. B. Gas pipe; C. Sewage pipe; D. Other places considered unreliable by professionals.

4.5 Water Safety Matters

(1) Please use PPR to connect to the direct heat inlet, circulation inlet and outlet of the unit respectively, and then connect
to the external water pipe

(2) The live parts such as from water pump, assited electric heating and solenoid valve are supplied by customer. It is
recommended to use PPR plastic pipe for connection, and the length of the plastic pipe from the live parts to the place
where the human body can touch the water should also meet the above requirements. If metal pipes are used for
connections, the metal pipes at both ends of the live parts must be reliably grounded.

(3) The heating water tank and water supply pipe network must be equipped with reliable grounding device.

5 Unit address dialing code setting

Caution:

1 Professional personnel to operate the dialing code, ordinary users do not operate.

2 Power must be off before operating dialing code.

3 There are two sets of dialing codes on the main board of the hot water unit, among which one
set of SA3 (four-digit dialing code) is the unit address dialing code, which is uniformly dialed as
1# unit after delivery, and can be operated by professional engineering installation and debugg
ing personnel according to the number of units. The other set of SA5 (two-digit dialing) is the
model parameter dialing code, which has been set at the factory, please do not operate.

5.1 Address dialing code setting

(1) Single unit case

If the system has only one unit, the address dial code has been uniformly dialed to 1# unit when it
leaves the factory. Professional engineering installation and debugging personnel only need to check
and confirm that the dial code is 1#, so the dial code does not need to be operated.

(2) Modularization case

If the modular system is composed of multiple units, the address dialing code needs to be operate
d by professional engineering installation and debugging personnel in the project. In modular system,
specify a unit as 1# machine, other units in turn for 2#, 3#... 16 #.

Each unit is exactly the same, so you can choose whichever one is the most convenient in the
project as the 1# machine. And refer to the electrical wiring diagram of the main module in
this manual for wiring.

58
Air-Source Heat Pump Hot Water Unit

5.2 Address dialing icon


Black is the lever. When the lever is moved close to ON, it is ON, and the opposite direction is OFF.

59
Air-Source Heat Pump Hot Water Unit

6 Common fault and eliminating methods


6.1 The unit's controller faults
Hot water unit controller fault code
Code Fault cause Fault signal source Unit Status Reset mode
Outdoor ambient temperature Outdoor ambient
F3 sensing wrap fault temperature sensor Halt Auto
F4 Exhaust temperature sensing wrap Exhaust temperature sensor Halt Auto
fault
Outdoor water in temperature Outdoor water in temperature
F5 sensing wrap fault sensor Halt Auto
F7 Outdoor water out temperature Outdoor water out temperature Halt Auto
sensing wrap fault sensor
F8 Water in sensor fault Water in sensor / Auto
F9 Water out sensor fault Water out sensor Halt Auto
E1 High voltage protection High voltage switch Halt Hand operation

E3 Low voltage protection Low voltage switch Halt Hand operation


Exhaust high temperature
E4 protection Exhaust temperature sensor Halt Hand operation

E5 Compressor overload protection Compressor overload protector Halt Hand operation

E6 Communication fault Wire controller signal line Halt Auto


E0 Pump overload protection Pump Halt Hand operation

EF Overload protection of external fan Fan Halt Hand operation

Ec Flow switch protection Flow switch Halt Hand operation

Ed Water out overheat protection / Halt Auto


L2 Water tank level switch fault Flow switch Halt Auto
d2 Automatic frost protection / Run Auto
in winter
Water tank temperature
L5 sensing wrap fault Water tank temperature sensor Halt Auto
L7 Water pressure switch protection Water pressure switch Halt Auto
L6 Inadequate capability / Halt Auto
Communication fault of
Electronic expansion valve
n6 electronic expansion valve drive plate Halt Auto
drive plate

Note:
1 Automatic reset: refers to the automatic resumption of operation of the unit after the fault is eliminated and the
compressor shutdown protection time is satisfied.
2 Manual reset: refers to the fault code is cleared through the fault removal function of the wire controller. If the
fault eliminated unit starts up and runs.

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Air-Source Heat Pump Hot Water Unit

6.2 Common problems and solutions


Caution:
If the user finds any problem during the use process, please contact the local dealer or office.

The following phenomenon is not a fault:


(1) In operation, if the ambient temperature is high, the unit fan may run in low wind gear.

(2) Run again immediately after the operation stops or manually open the switch, the unit does not run within 3 minutes,
which belongs to the compressor delay protection. The fluctuation of outlet water temperature is due to the difference of
inlet water pressure. The fluctuation of outlet water temperature may occur under special working conditions, which is a
normal phenomenon and does not affect the actual use. The water pressure should be adjusted appropriately to improve
this phenomenon.

(3) Under the situation of the low temperature outlet water temperature cannot reach the set temperature is because the
outlet water temperature may not reach the higher set temperature for the purpose of protecting the unit under low
temperature conditions, which is a normal phenomenon and does not affect the normal use.

When dealing with problems, professional and technical personnel can refer to the following
table for troubleshooting:
Phenomenon Reasons Solutions
 Power supply problem  Phase sequence is reversed or not
Compressor does  Connection loose  Identify and re-tighten
not start  Relay or safety fault  Identify the cause of the failure and repair
 Compressor failure  Replace compressor
 Fan fixing bolt loose  Retighten the fan retaining bolts
High noise of fan  Blades touch the shell or net cover  Identify the cause and adjust
 Fan running unsteady  Replace fan
Liquid refrigerant enters the  Check whether the expansion valve is failed, the
 compressor to produce a liquid blow temperature sensing wrap is loose or not and repair.
High noise of compressor
 Internal parts of the compressor
aredamaged.  Replace compressor

Water pump not  Power failure or wiring failure.  Identify the cause and adjust
operating or not  Relay fault  Replace the relay.
operating prope
rly  Gas in the water pipe  Exhaust gas out
 Remove or add part of the refrigerant
 Refrigerant too much / too little
Compressor starts  The water system is blocked or there is air.
and stops frequently  Poor circulation of the water system. Inspect pumps, valves, piping, clean water filters, or
 Underload exhaust air

Adjust load or add energy storage device.
Compressor runs  Refrigerant leaks  Leak detection repair and replenish refrigerant
but the unit does
not heat  Compressor failure  Replace compressor
Enhance the insulation of the system
 Poor insulation of the water system. 
Hot water production Check whether the air inlet and outlet of
 Poor heat exchange in evaporator of unit 
effect of the unit is no the unit is normal and clean the evaporator.
 Unit refrigerant insufficient 
t obvious Water side heat exchanger blocked Check whether the unit leaks refrigerant
 
Clean or replace heat exchangers.

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Air-Source Heat Pump Hot Water Unit

7 Unit commissioning, daily operation and maintenance


7.1 Pre-start check
In order to ensure the safety of people and the unit, the unit must be checked before commissioni

ng. Please follow the following table for the content and steps of pre - start check

The following inspection procedure items must be completed by experienced and qualified maintenance technicians.
Work with sales engineers, distributors, installation contractors, and customers to determine that the following projects
have been completed or can be completed.
No. Installation confirmation √
Is the content of the "Application Commissioning Confirmation Form of Hot Water Unit Installer"
1 submitted by the installer true? If not, the commissioning shall be refused. □
2 Whether a written report is issued to installer for non-conforming areas to propose corrective action. □
Whether the "Application for Commissioning Confirmation of Hot Water Unit Installer" should be archived together
3 with the Commissioning Confirmation. □
No. Pre-start check stage √
1 Check whether the appearance of the unit and the internal piping system are damaged during transportation, □
handling or installation.
2 Check whether the wiring terminals of electrical components in the unit are loose. □
3 Check whether the unit's wind blade interferes with the shell and the net cover. □
Check whether the temperature wrap of each sensor on the unit is inserted in place and whether
4 there is loose phenomenon. □
5 Check the electronic expansion valve is installed in place. □
6 Check the refrigerant pressure of each unit comprehensively, and check the leakage of the system. □
Check whether connecting nozzles, water pumps, pressure gauges, thermometers, valves and other
7 equipment are installed correctly. □
Check whether all the valves that should be opened open and all the valves that should be closed in the
8 system have been closed. □
Check whether the water level switch, water temperature indicator, controller, pressure gauge, pressure relief valve,
9 automatic exhaust valve and other accessories of the hot water tank are installed in place and working normally. □

10 The water in the water tank is more than 50mm higher than the circulation outlet. □
11 Check whether the insulation of the plumbing system is intact. □
12 Check whether the power supply is consistent with the power supply required in this manual and the □
nameplate of the unit.
13 Check whether the power supply is consistent with the power supply required in this manual and the □
nameplate of the unit.
14 Check whether the wiring of the power cord is correct and whether there is lack of phase or reverse phase. □
Check whether all the power supply and control lines are connected in place, whether they are properly wired
15 according to the wiring diagram, whether the grounding is reliable, and whether all the terminals are solid. □

16 Confirm that the client and Party A's acceptance personnel are in place. □
17 The Installation Checklist has been completed and signed by the Installation Contractor. □
Note: If there are any items marked "X", should inform the contractor. The above items are recommended by GREE.
General installation judgment or suggestion of commissioning unit: Ready to commissioning□ Must be corrected□
Judge whether there are problems in the following aspects (if not filled in, it is considered that the installation and
commissioning of the unit are qualified to meet the requirements of the specification) :
a:Power supply and electrical control system problems b:Load calculation problem
Precheck
completion
c:Heating problem of hot water unit d:Noise problem
confirmation
items
e:Pipeline problem f:Other problem
Normal commissioning work must be carried out after all installation items are qualified, if there are problems must be
corrected after qualified commissioning. The installation party shall be responsible for the delay of commissioning.

Submit the rectification report to the installer.


Whether to issue a written rectification report to the installer and confirm receipt after communication.Yes( ) No( )

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Air-Source Heat Pump Hot Water Unit

7.2 Commissioning
The commissioning is to check whether the unit can run normally through commissioning. If not, the problems existing in the
project or the unit shall be found and solved through the commissioning stage until the commissioning of the unit meets the

requirements. The commissioning of the unit can only be carried out after all qualified checks before starting up. Please follow the
following table and steps for the commissioning of the unit:

The following inspection procedure items must be completed by experienced and qualified maintenance technicians.
No. Start the pre-check operation procedure √
Note: Be sure to disconnect all electrical power including remote power switch before testing.
Otherwise, there could be casualties.
1 Confirm that the compressor has been preheated for 8h. □

Warning!
In order to avoid damage to the compressor caused by the refrigerant mixed with the
lubricating oil when the unit starts, the lubricating oil should be heated at least 8 hours in advance.

2 Confirm whether the compressor oil temperature is significantly higher than the outdoor ambient temperature. □

Warning!

When the ambient temperature is lower than 2℃, if the compressor oil temperature is not significantly higher than the outdoor
ambient temperature, it means that the compressor heating belt has been damaged, so the compressor is very vulnerable to be
damaged, so maintain the compressor heating belt well first, before the normal use of the unit.

3 Check whether the phase sequence of the main power supply is correct. If not, check and correct the phase □
sequence according to the instructions.

Warning!
The correct phase sequence of the unit must be reconfirmed before starting
to avoid compressor reversal to damage the equipment.

4 Use multimeter to test the insulation resistance of each outdoor unit at each ground and between each phase. □

Warning!

If the earth is not properly grounded, there might be an electric shock hazard.
No. Ready to start √
Remove all temporary power supplies, restore all safety, perform final electrical checks □
1
Check the power supply voltage of the control circuit:___V,Must be within the range of rated working power supply±10%. □
No. Start the unit √
1 Check all the conditions required for unit start-up: oil temperature, mode, load requirements, etc. □
Start the unit and observe the action of compressor, electronic expansion valve, solenoid valve, fan, water pump, etc. □
2 Note:(1)Unit operating in an abnormal state will be damaged.
(2)Do not make the unit operate under high pressure and high current condition.
Additional information:
Judgment or suggestion on the overall operation of the unit: Good:□ Rectification□
Judgment of possible problems (if not filled in, the installation and commissioning of the unit are considered to be qualified
and meet the requirements of the specification) :
a:Power supply and electrical control system problem b:Load calculation problem
Commissioning
completed c:Heating problem of hot water unit d:Noise problem
acceptance
items
e:Pipeline problem f:Other problem
In the operation and use of the unit, due to improper installation, maintenance and use etc. non-product quality
problems caused fault maintenance, maintenance service should be paid.
Hand over to customers:
User been trained according to the instructions and signed for confirmation: Yes () No()

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Air-Source Heat Pump Hot Water Unit

Note:
1 The unit using three-phase power supply, if the power supply phase sequence is reversed, the phase sequence protector
works, the main board in the electrical box is not powered up, at this time should first cut off the power supply, and then
change over two phases from the three-phase power line, can be switched on again. Because the unit adopts fully enclosed
scroll compressor, the phase sequence of power supply must be correct and reverse operation is not allowed.
After the compressor starts, if there is any abnormal sound, it should be stopped immediately for inspection. If there is no
2 abnormal sound, it can continue to run.
3 After energizing, the water pump should run smoothly. If the operation is unstable and the pointer of the pressure gauge
swings greatly, it indicates that there is still air in the water system. At this time, the air should be drained before starting
up.
4 For the direct heat circulating unit, it is necessary to verify both the direct heat mode and the cycle mode start operation.
After 30 minutes of commissioning in direct heating mode, the outlet water temperature is set according to the user's load
5
and the actual situation of the water system. The outlet water temperature of the unit can be stabilized to the set
temperature within ±1℃. After shutdown, put into operation at an interval of 10 minutes to prevent the unit from starting
frequently.
After 30 minutes of comissioning in circulation mode, the unit runs smoothly and the inlet and outlet water temperature
6 rises steadily, the water tank/outlet water temperature is set according to the user's load and the actual situation of the

water system to ensure the normal operation process of the unit. After shutdown, put into operation at an interval of 10
minutes to prevent the unit from starting frequently.
Cycle model trial Observe wether water in and out temperature is normal in unit cycle mode commissioning, water in and
7
out temperature difference Δ T > 7 ℃, waters flow in system is too small, should check whether there is water filter
clogging at this time, whether the air out, the phenomenon such as pipeline system resistance is too large; Δ T better
between 3 ~ 6 ℃, the summer is not more than 7 ℃, no more than 4 ℃ in winter.
During the commissioning, for the compressor stopped less than 3 minutes. Do not start the compressor again manually.
8
Run less than 6 minutes, do not manually stop.

9 After the completion of the commissioning, the filter on the pipeline should be cleaned before it can be put into normal
operation. After a period of time (such as three months) should regularly remove and clean filter (such as once a month),
to ensure the normal operation of the unit.
10
After commissioning, the client should be systematically trained to carry out basic operation and necessary maintenance,
so that the client can master the basic knowledge of heat pump water heater units.

7.3 Wind-side heat exchanger cleaning


The hot water unit is generally placed outdoors. After a period of operation, the finned heat exchanger will inevitably be blocked
by dust and other debris, which will affect the heat exchange effect, reduce the heating efficiency and increase the energy

consumption. Therefore, under normal circumstances, after 6 to 12 months of operation of the unit, the finned heat exchanger should
be cleaned. When the surrounding environment pollution is large, the cleaning cycle should be shortened.

Cleaning method
(1) Power off the water heater.

(2) Against the wind inlet direction of heat exchanger use high pressure air repeatedly blow the fin,during blowing,keep
vertical to fin direction, in order to prevent the fin inverted.You can also use high pressure water to rinse. When washing
with high pressure water, it is necessary to control the pressure of water,to prevent the fin from rewinding,and to protect
the electrical components,if the fin with oily substances, to wash with water dissolved with neutral detergent. Also use a
vacuum cleaner with nylon brush to clean the heat exchanger surface dust and debris is acceptable.

(3) When the primary color of the fin or the water left along the fin is all clear water, the cleaning is completed.

64
Air-Source Heat Pump Hot Water Unit

7.4 Water system cleaning


After a long time of use, the waterway system may be scaling, the waterway system should be cleaned, otherwise it may lead to
poor heat exchange, poor heating effect, and even block the waterway system, causing damage to the unit. Therefore, it is necessary to
clean the waterway system regularly, and it is recommended to clean it once every 6 to 12 months. When cleaning, oxalic acid, acetic
acid, formic acid and other organic acids can be used to clean, but can not use chlorinated strong acid, which may cause corrosion of the
heat exchanger copper tube, cleaning refer to the following methods (oxalic acid as an example) :

Backwash: before pickling, backwash the heat exchanger first, which can not only improve the effect of pickling, but also reduce
the acid consumption of pickling (import and export reverse, so that the flow direction is opposite to the original).

Preparation of acid lotion: according to the cleaning agent introduction to prepare the corresponding acid lotion. Oxalic acid can

be prepared according to the concentration of oxalic acid 5%, corrosion inhibitor 1.2%, surfactant 0.8%, pickling temperature is
controlled at 60℃, cleaning effect is better.

Pickling: static soaking of the heat exchanger filled with acid solution for 2h. Then the dynamic cycle continued for 3 ~ 4h. In the
meantime, positive and reverse cleaning is carried out every 0.5h. During the pickling process, samples should be taken frequently to

test the pickling concentration. When the concentration difference between two adjacent tests is less than 0.2%, the pickling reaction
can be considered to be over.
Neutralization: after pickling, baking soda (NAHCO3) and softening water are prepared in the proportion of 0.5%, and the heat
exchanger is alkali washed by dynamic cycle to achieve acid-base neutralization.

Washing: After the alkali washing, use clean softened water. Rinse the heat exchanger repeatedly for 0.5h, and rinse the residue

thoroughly in the heat exchanger.

Passivation treatment: exposed to air for 3 ~ 4h; Or blow for 2h. Make the surface of the tube to form an oxidation passivation

layer, complete the cleaning of the water system.


Note: The operation of different cleaning agents is different. Please refer to the actual instructions for cleaning.

7.5 Water quality requirement


When applied in areas with poor water quality, the unit is easy to scale, which affects the heat exchange effect and damages
the unit. Therefore, before the water flows into the heat pump water system, it needs to be filtered and softened by the water

softening equipment. Before use, the pH value, conductivity, chloride ion concentration and sulfur ion concentration of water should
be analyzed. The water quality standard should refer to the following table:

pH(25℃) 6.8~8.0 Turbidity (unit of scattered turbidity)/NTU <1


Chloride/(mg/L) <50 Fe/(mg/L) <0.3
Sulfate/(mg/L) <50 (SiO2)/(mg/L) <30
Total hardness(CaCO3 )/(mg/L) <70 Nitrate(N )/(mg/L) <10

Conductivity(25℃)/(μs/cm) <300 Ammonia-n(N )/(mg/L) <1.0


Total alkalinity (CaCO3 )/(mg/L) <50 Sulfide/(mg/L) Negative

7.6 Winter unit drainage operation


When the ambient temperature is below zero in winter, it is strictly prohibited to cut off the power supply, otherwise the
antifreeze protection function of the unit will fail. When the unit is not in use for a long time after power off, please be sure to drain
the water in the heat exchanger at the water side of the unit to avoid freezing. Specific drainage operations are as follows:

(1) Close the unit and water pump, close the project inlet and outlet pipe manual
valve;
(2) Find the outlet of the unit according to the picture. For some models, open the
unit panel first.
Open the drainage port, some models can open the water side heat exchanger top
(3) exhaust valve to speed up drainage.
(4) After the water is drained, do not close the drain port and the exhaust valve until
the next use.

65
Air-Source Heat Pump Hot Water Unit

Unit drainage diagram:


(1) KFRS-30Z(M)Re/NaB2S、KFRS-40Z(M)Re/NaB2S

Drain outlet

(2) KFRS-60Z(M)Re/NaB2S

Drain outlet

66
Air-Source Heat Pump Hot Water Unit

7.7 Safety matters needing attention when installing and repairing machine
1 When installing or moving the refrigerant circuit can not be mixed with other substances except refrigerant, there is no
residual air in the tube. If air or other substances are mixed with the system, the pressure will rise, and the compressor will
burst and cause injury.
Do not seal the refrigerant other than the specified when installing or moving the machine. If the refrigerant other than
2
the specified is sealed, it may lead to poor operation, wrong operation, mechanical failure and other problems, and even
major safety accidents.
When the refrigerant needs to be recovered in machine moving or maintenance, the pressure gauge must be used to
3 refrigerate first, and then completely close the high pressure side valve (liquid valve). When the pressure gauge reading is
0 ~ 0.05Mpa, completely close the low pressure side valve (air valve), immediately stop running and cut off the power
supply.

When recovering refrigerant, it is necessary to ensure that the liquid valve and air valve are completely closed and the
4 power supply is cut off before removing the connecting pipe. If the power supply is not cut off and the compressor is still
in operation, remove the connecting pipe, there will be air mixed into the system and pressure will rise, the compressor
burst accident happens and cause injury.

When installing, make sure the connecting pipe is connected safely before starting the compressor. If the compressor is
5 started before the connection completion of the connecting pipe and when the stop valve is opened, there will be air
mixed with it, which will lead to increased pressure in the system, and the compressor will burst and cause injury.

6 Wiring between indoor and outdoor units must be properly connected with the specified wires, and the terminals are not
directly affected by external forces. Improper connection or fixation may cause a fire accident.

7 Don't connect the wires in the middle. When the length of the connecting wire is not enough, please contact the
designated service shop to re-equip a special wire of sufficient length.

67
Air-Source Heat Pump Hot Water Unit

8 Harmful substance content label table


Harmful substance
Air-Source Heater Lead and its Mercury and Cadmium and Chromium VI Polybrominated Polybrominated
biphenyls diphenyl ethers
compounds its compounds its compounds compounds
(PBB) (PBDE)
Compressor and
its accessories × ○ ○ ○ ○ ○
Refrigerating
fluid ○ ○ ○ ○ ○ ○
Motor ○ ○ ○ ○ ○ ○
Heat exchanger ○ ○ ○ ○ ○ ○
Pepeline fittings × ○ ○ ○ ○ ○
Valve × ○ ○ ○ ○ ○
Fasteners such as
screws, nuts, etc ○ ○ ○ ○ ○ ○
Other metal parts ○ ○ ○ ○ ○ ○
Controller and electrical
components × ○ ○ ○ ○ ○
Sponge ○ ○ ○ ○ ○ ○
Other plastic parts ○ ○ ○ ○ ○ ○
Rubber part ○ ○ ○ ○ ○ ○
Power cord and connecting
cord × ○ ○ ○ ○ ○
Other packaging and
printing parts ○ ○ ○ ○ ○ ○
Note:
○:Denotes that the content of the hazardous substance in all homogeneous materials of the part is below the limit requirements stipulated by GB/T26572.
×:Indicates that the content of the hazardous substance in at least one homogeneous material of the component exceeds the limit requirements
specified by GB/T26572. The part marked "×" in the above table cannot be replaced at present due to technical reasons, and will be gradually improved with
the progress of technology in the future.
To protect the environment and human health:
1.After the product is scrapped, please separate it from household waste. The consumer is responsible for sending it to a qualified recycling point.
2. The Recycling Treatment Center will recycle and reuse the materials in the product through appropriate methods;
3.Consult your local government, waste disposal center or dealer for more information on recycling of this product.

The "Environmental Protection Life" of the product is 15 years, which is specified by the
company according to the design characteristics of the product. The "Eco Use Period" is
valid only when the product is used under normal conditions as described in the product
instruction manual.

68
印刷日期:
版本号:07

69
6 SPARE PART LIST

70
Air-Source Heat Pump Hot Water Unit

Parts List: KFRS-30ZMRe/NaB2S


No. Name of part Part code
1 Rear Grill 01571100001
2 Condenser Assy 1 0112110001101
3 Lower panel 01541100005P
4 4-way Valve 43000339
5 Electric Expand Valve Fitting 4304413214
6 Filter 07218603
7 Electronic Expansion Valve 07331139
8 Condenser Assy 2 0112110001201
9 Lower panel 01541100006P
10 Lower panel 01541100007P
11 Sensor Sub-assy 39008000003G
12 One Way Valve 07332224
13 Chassis Sub-assy 01191100004P
14 Dry Evaporator 01058800013
15 Pressure Protect Switch 4602001570
16 Pressure Protect Switch 4602001584
17 Pressure Protect Switch 4602001585
18 Steam current Switch 45028209
19 Compressor 00201100002
20 Gas-liquid Separator 07424148
21 Compressor Gasket 02118049
22 Pressure Protect Switch 4602001582
23 Pressure Protect Switch 4602001579
24 Electrical Heater 76515211
25 pipe connector 06128301
26 Pressure Protect Switch 4602001547
27 Strainer 07210037
28 Electric Expand Valve Fitting 4304413213
29 Magnet Coil 4300040048
30 Magnet Coil 4300040049
31 Lower panel 01541100004P
32 Side Plate 01311100006P
33 Streamlined Dome 22265801
34 Centrifugal Fan 10355801
35 Fan Motor 15701100001
36 Terminal Board 420111251
37 AC Contactor 44010235
38 Terminal Board 42010247
39 Terminal Board 42010254
40 Terminal Board 42011135
41 Over Current Protector 46028000011
42 Terminal Board 42018452
43 Main Board 30222000002
44 Electric Box Assy 01391100047
45 AC Contactor 44010229
46 Single-phase Air Switch 45020203
47 Phase Reverse Protector 32214101

71
7 LOCAL COMPANY PROFILE

72
From: Gree Electric Appliances, Inc. of Zhuhai
To: CCCC
Subject: Gree After-sales Warranty

We, Gree Electric Appliances Inc. of Zhuhai, hereby certify that our company has after-sales
centre in Ethiopia, contact information as below:
Company name Gast Solar Mechanics PLC
Contact person Mr. Tesfay Siyom
Tel +251 9112 28893
E-mail amenmesay@gmail.com
Address P.O.Box982 Code 1250 Addis Ababa, Ethiopia
Scale After-sales and installation team about 40 persons, sales team 5
persons, annual turnover around 8,000,000 US dollars. Agent of
Gree commercial air conditioner for more than 10 years, familiar
with Gree products and technologies.

The above company is the authorised Gree agent in Ethiopia, with service centre in Addis
Ababa. Installation and after-sales service of Gree commercial air conditioners is executed by
the above company.

We guarantee that we will supply brand new products for this project, with relevant test
reports and certificates. All the products should be 100% tested in our factory laboratories.
If there is any after-sales problem, we will provide spare parts for the unit free of charge, and
the free spare parts amount is 1% of the total contract amount. After the warranty expires,
we will continue to offer after-sales service with minimum charges on spare parts and labour
to fix the problem.

73
8 WARRANTY CERTIFICATE

74
From: Gree Electric Appliances, Inc. of Zhuhai
To: CCCC
Subject: Gree After-sales Warranty

We, Gree Electric Appliances Inc. of Zhuhai, hereby certify that our company has after-sales
centre in Ethiopia, contact information as below:
Company name Gast Solar Mechanics PLC
Contact person Mr. Tesfay Siyom
Tel +251 9112 28893
E-mail amenmesay@gmail.com
Address P.O.Box982 Code 1250 Addis Ababa, Ethiopia
Scale After-sales and installation team about 40 persons, sales team 5
persons, annual turnover around 8,000,000 US dollars. Agent of
Gree commercial air conditioner for more than 10 years, familiar
with Gree products and technologies.

The above company is the authorised Gree agent in Ethiopia, with service centre in Addis
Ababa. Installation and after-sales service of Gree commercial air conditioners is executed by
the above company.

We guarantee that we will supply brand new products for this project, with relevant test
reports and certificates. All the products should be 100% tested in our factory laboratories.
If there is any after-sales problem, we will provide spare parts for the unit free of charge, and
the free spare parts amount is 1% of the total contract amount. After the warranty expires,
we will continue to offer after-sales service with minimum charges on spare parts and labour
to fix the problem.

75
9 INDUSTRIAL LICENSE.

76
Test Verification of Conformity
Verification Number: 201026057GZU-VOC001

On the basis of the referenced test report(s), sample(s) tested of the below product have been found to comply with
the standards harmonized with the directives listed on this verification at the time the tests were carried out. Other
standards and Directives may be relevant to the product. This verification is part of the full test report(s) and should
be read in conjunction with it (them). This verification replaces previous verification dated: April 16, 2020:
200408078GZU-LOC-VOC001.

Once compliance with all product relevant mark directives are verified, including any relevant e.g. risk
assessment and production control, the manufacturer may indicate compliance by signing a Declaration of
Conformity themselves and applying the mark to product identical to the tested sample(s).

Gree Electric Appliances, Inc. of Zhuhai


Applicant Name & Address:
West Jinji Rd, Qianshan, Zhuhai, Guangdong, China, 519070
Product Description: Air Conditioner
380-415V 3N~, 50Hz, Class I, IPX4
For LSQWRF65M/NaD-M:
Ratings & Principle
R410A, 2x6,1Kg, Rated power input:28,6KW;
Characteristics:
For LSQWRF130M/NaD-M:
R410A, 4x6,1Kg, Rated power input:57KW
Models/Type References: LSQWRF65M/NaD-M, LSQWRF130M/NaD-M
Brand Name: Gree
EN 60335-1:2012 + A11:2014 + A13:2017 Household and similar electrical
appliances – Safety – Part 1: General requirements
EN 60335-2-40: 2003 + A11:2004 + A12:2005 + A1:2006 + A2:2009 + A13:2012
Household and similar electrical appliances – Safety Part 2-40: Particular
Relevant Standards/Directives:
requirements for electrical heat pumps, air-conditioners and dehumidifiers
EN 62233:2008 Measurement methods for electromagnetic fields of household
appliances and similar apparatus with regard to human exposure
Low Voltage Directive 2014/35/EU
Intertek Testing Services Shenzhen Ltd. Guangzhou Branch
Verification Issuing Office Name
Room 02, & 101/E201/E301/E401/E501/E601/E701/E801 of Room 01 1-8/F., No.
& Address:
7-2. Caipin Road, Science City, GETDD, Guangzhou, Guangdong, China
Date of Tests: 2020-10-26 to 2020-10-27

Test Report Number(s): 160506200GZU-001 Modification 2

Signature

Name: Forest Wan


Position: Assistant Technical Manager
Date: October 27, 2020
ddmmmm
yyyy
This Verification is for the exclusive use of Intertek's client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms
and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this
Verification. Only the Client is authorized to permit copying or distribution of this Verification. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material,
product or service must first be approved in writing by Intertek. The observations and test/inspection results referenced in this Verification are relevant only to the sample tested/inspected. This
Verification by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program.
77
Intertek Page 1 of 1 GFT-OP-11b (02-April-2020)
Forest Wan
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10 ISO CERTIFICATE.

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11 COUNTRY OF ORIGIN

Here it shows a sample of CO,the products are made in China.The COs of chiller and FCU will be
attached with B/L together.

115
116
12 PAST PROJECT LIST

117
S.I.No. Country Project Name Project Type Introduction

The 500kV high voltage converter station project is a key project planned between the governments of Ethiopia and
Kenya. It is also one of the important projects of East African power interconnection planning. It is jointly developed
Ethiopia converter station
1 Ethiopia Induestrial Project by eepco and ketraco, The total investment reached US $450 million (about RMB 2.86 billion), with financing support
project
from the world bank and the African Development Bank, aiming to further strengthen the electricity trade between
the two countries and meet the electricity demand of more regions

Founded in 2006, zemen bank in Addis Ababa is one of the top ten banks in Ethiopia. Recently, the headquarters
Commercial
1 Ethiopia Zemen bank project building of zemen bank with a total investment of 375 million yuan has been capped, with a total construction area of
buildings
36000 square meters

Centrally located, Marriott Executive Apartments is a few steps from UN-ECA Headquarters and a 10-minute drive to
the African Union Headquarters. This luxury 5 star hotel in Addis Ababa is ideal for short and extended business trips,
relocations and family holidays. Our recently renovated hotel offers beautifully appointed 1 and 2 bedroom
apartments, great living space for business as well as vacation travelers. Each apartment offers the comforts of home,
Marriott Executive Commercial
1 Ethiopia such as a fully functional kitchen, living space and a dedicated work area including free WiFi. Stay fit and rejuvenated
Apartments buildings
while enjoying the residents-only Health Club, steam room, outdoor swimming pool and fitness center. Guests can
enjoy sumptuous Mediterranean Cuisine at the Pepper & Spice Restaurant and cocktails at our hotel pool bar. Visit
local famous sites such as the National Museum of Ethiopia, home of “ Lucy” (Dinknesh of Ethiopia), Holy Trinity
Cathedral and Grand Palace of Emperor Menelik II, just a few of many things to do in Ethiopia.

Wegagen Bank has inaugurated its headquarters newly built headquarters, a 23-storey building, in the center of the
capital, Adddis Ababa.
Dr. Mulatu Teshome, President of the Federal Democratic Republic of Ethiopia, was the guest of honor during the
inauguration accompanies by the Bank’s board of directors, the president and the Bank’s senior management.
Teferi Zewdu, Chairperson of the Bank’s Board of Directors, said the new building which is located in front of Addis
Ababa National Stadium on Ras Mekonnen Street, with a height of 107 meters, will help the bank achieve its vision of
becoming one of the top ten banks in Africa by 2025.
Commercial Nanchang-based Chinese state-owned Enterprise, China Jiangxi Corporation for International Economic and Technical
1 Ethiopia wegagen bank
buildings Cooperation (CJIC), often referred as Jiangxi International, undertook the construction which took six years.
Even though Jiangxi International won the bid to the construction project with 733 million Birr in August 2011, the
cost of the construction has increased to 805 million birr over the course of time due to the rise of the prices of
building materials.
The Ethiopian firm ETG Designers & Consultants Plc designed and supervised the headquarters project. ETG Designers
& Consultants Plc is ne of the leading architectural and engineering firms in the construction sector of in the country.
Currently, teh company is registered as a Category I Consulting Architects and Engineers by the former Ministry of
Urban Development, Housing and Construction of Ethiopia.

1 Ethiopia Ethiopia Church project Cultural Building


Ethiopia-Chinese Embassy Government
1 Ethiopia
project Building

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13 WIRING DIAGRAM

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14 QUALITY CONTROL MANUAL.

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珠海格力电器股份有限公司
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI

Quality Manual
Gree Electric Appliances Inc. of Zhuhai

W.JINJI ROAD, QIANSHAN, ZHUHAI 519070, GUANGDONG, CHINA 中国广东省珠海市前山金鸡西路


TEL: 86-756-8668888 FAX: 86-756-8669426

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3.1 Quality Management System

Gree has been implementing the ISO9000 quality management system since 1995. In
1996, it passed the certification of sgs international certification service company, China Light
Industry Quality System Certification Center, obtained iso9001 quality management system
certification, isoohsas18001 safety management system certification, obtained in 2004.
Iso14001 quality management system certification.In terms of enterprise management, the
company has obtained the 0hsas18001 occupational health and safety management system
certification and the qc080000 restricted substance management system certification.In terms
of products, in 2010, some screw units and centrifugal units of the company passed the
American ahr certification. The design and manufacture of pressure vessels have passed the
American asme certification. These authoritative certifications are the guarantee and witness
of the perfect quality of Gree products.
The company implements six sigma management system, 6s management standard,
and promulgates the ten bans of the president to maintain the management of the quality
system, strictly organize scientific research and development, meticulous, and strive for
excellence, high quality, high reliability, energy saving, The features of easy installation and
maintenance are well received by users.The company has won the title of “Safety Quality
Standardization First Class Enterprise”, which not only represents our first-class level in safety
management, but also reflects the people-oriented management concept of Gree Electric in
production management. In addition, the company has also established:
Total Quality Management Office: Responsible for the supervision, audit and quality
information processing of the company's quality management system.
Outsourcing Outsourcing Quality Management Department: Responsible for the
supervision and evaluation of the quality management system audit and supply quality of the
collaborative manufacturers.
Screening branch: responsible for the inspection and testing of all outsourced parts
purchased by the company.Strictly select the parts that are outsourced and purchased out,
and never let an unqualified material enter the assembly line.The screening plant also brings
together professionals in component quality analysis and research. It has state-level
laboratories, advanced laboratory equipment and means to ensure the reliability and high
quality of the air conditioner from the reliability of components.
Quality Control Department: responsible for quality inspection, quality control and
machine reliability testing of the entire production process.The full-time product quality
inspection organization includes management of product quality, management of process
quality and employee quality, and emphasizes product quality and quality of work to ensure
product quality.
Online full inspection - In order to ensure the interests of the seller, Gree adheres to the
promise of "never experiment with consumers".

For each air conditioner, an online real-machine operation inspection is carried out, and a
series of inspection processes such as full inspection after the line is placed to ensure the
quality of each Gree air conditioner.

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With this multi-level, perfect quality control and quality assurance system, Gree
guarantees that every supplier can withstand the rigorous test. Each component has been
carefully selected, and every process has undergone rigorous work. Every product has been
tempered. Strive to achieve "zero defects"!

3.2 Quality assurance measures in all links

[Quality Control Process]

3.2.1 Design link


In view of the importance, particularity and urgency of the project, we will take quality as
the design core and economy as the design control point. The person in charge of the
company will be the project leader and the chief engineer will be the project leader. The project
is equipped with senior engineers to ensure the design quality of the project, project progress,
investment efficiency, follow-up services and other aspects can be effectively controlled to
achieve a high level of design, fully meet the requirements of Party A.
(1) Design control objectives
Our company will implement engineering design as a key project implementation
management, as follows:
Quality goal: to ensure quality is excellent design
Quality Standard: The entire design stage is designed in strict accordance with the
relevant national design codes, regulations, mandatory provisions and standards. The design
depth is in line with the bidding documents and related requirements.
Assurance measures: Strengthen the overall management of the project design project
team, and strictly implement the reward and punishment system for design quality and design

125
progress.
Our company promises to contact and cooperate with the tenderer closely in the process
of deepening the design after winning the bid. We will closely communicate and negotiate with
the tenderee for each individual design of the project, especially in the stage of program
optimization and adjustment, fully reflecting the plan. The concept and spirit.

(2) Design quality commitment and guarantee measures


In order to effectively invest the funds of this project and ensure the design quality of the
project, the project is delivered from the design plan to the construction drawing design
document, and the operation management is strictly implemented in accordance with the
international quality standard of ISO9001.
Designed in strict accordance with the relevant national design codes, regulations,
mandatory provisions and standards.
The designed product quality rate is guaranteed to be 100%.
Submit the design documents for review of the construction drawings in accordance with
relevant state regulations.
Implement project quality responsibility system.
Through the planned evaluation of design input and output, the review and verification of
phased output in the design process, as well as design confirmation, design change and other
activities, implement the design control of the whole process, ensure the design output, meet
the specified requirements, and ensure the design. Quality is controlled.

(3) Design output


The design output is guided by the design plan, based on the design input, and through
the planned design review, design verification and other control activities to the resulting
design finished product, that is, our company should provide the user's design documents,
drawings and instructions according to the contract. .
The design output should satisfy:
a Meet the requirements of the design input
b include or reference acceptance criteria, procedures, specifications, etc.
c Identify important design features related to product safety and normal operation, such
as handling, storage, handling, maintenance, etc.
d Unapproved design output files may not be copied, archived, or even delivered to users.

(4) Design service commitment and guarantee measures


The design optimization stage: the requirements of the tenderee will be used to optimize
the design of the plan, and actively cooperate with the tenderer to carry out relevant approval
procedures.
Preliminary design and construction drawing design stage: Ensure that the construction
drawing design is completed as scheduled according to the design contract of both parties,
and participate in the meeting of the construction drawing on time after receiving the relevant
notice from the contractor, in order to solve the various problems raised, the construction
drawing Specific measures:
a When requested by the user, the chief design officer organizes relevant designers to
design the basis, explain the design content, and answer questions.
b The design drawings of the construction meeting should be prepared for the
documentation.
c The design changes proposed by the construction drawing meeting are implemented
and verified by the relevant designers of the design organization.

3.2.2 Raw material links, outsourcing department (matching) links


The quality of raw materials and purchased parts (parts) in Gree air-conditioning is mainly
guaranteed by the joint efforts of the purchasing department, the enterprise management

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department and the screening branch.
(1) Purchasing Department
The Purchasing Department is responsible for the selection and development of new
suppliers of commercial materials, the bidding for suppliers, and the procurement of qualified
suppliers.In the development of new suppliers of materials, the Purchasing Department
prioritizes the supply of commercial air-conditioning materials with industry supporting
experience to ensure that the supplier has sufficient production capacity and good quality.
(2) Enterprise Management Department
The Enterprise Management Department is responsible for the development, review and
daily management of commercial material suppliers.Responsible for the review of the
supplier's bidding qualification, and provide the purchasing department with the quarterly
evaluation level of the outsourcing factory.Specifically embodied in:
Responsible for establishing a quality management control system for suppliers,
organizing evaluation, guidance, and supervision of the supplier's quality system to help
suppliers improve the quality system.And through the review, supervision and assessment of
the quality of the supplier, improve the quality level of the supplier's products and meet the
company's product quality requirements.
Responsible for formulating management requirements for suppliers and signing various
quality agreements such as “Quality Assurance Agreement” with sub-suppliers.
Responsible for regular (quarterly, annual) and irregular assessment of the
comprehensive capabilities of each sub-supplier.
Responsible for organizing the development selection of suppliers and the qualification
review of supply and marketing, and establishing supplier data files to ensure that each
sub-supplier is under control.
Responsible for the daily supervision and assessment of the quality of the supplier's
products.
Responsible for the comprehensive quality statistics and analysis of outsourced
purchased parts, and provide relevant quality information to the company.Establish a quality
file of outsourced purchased products, keep abreast of the supplier's quality of supply,
promptly propose quality improvement requirements and conduct quality tracking assessment.
Responsible for the assessment and punishment of the quality of the purchased parts of
the foreign association.Organize annual supplier meetings to organize technical quality
exchange activities with suppliers.Matters related to material trial confirmation
(3) Screening branch
The screening plant is responsible for the inspection of commercial materials.Establish a
testing and management system for outsourced purchased parts, and carry out quality
inspections on raw materials, outsourced purchased parts and ancillary products in
accordance with technical standards and design requirements, and ensure that purchased
parts from outside the factory meet the company's production requirements.Specifically
embodied in:
In accordance with the technical standards, design requirements or the quality of the
order contract, the rules for the inspection of outsourced purchased parts shall be formulated.
According to the inspection rules of the outsourced parts inspection, the quality inspection
and quality analysis shall be carried out to ensure that the raw materials and the outsourced
purchased parts entering the factory meet the quality requirements of the production.
Responsible for the collection and collation of quality information in the process of
inspection, production and after-sale of outsourced products, and an analysis report.
Improve testing methods and improve testing levels.
Responsible for the inspection process management Outsourcing purchase parts should
be inspected in time after delivery, and the inspection report will be transmitted to the relevant
departments, so that the products can be timely put into storage, returned or transferred to
other procedures.Timely transfer of inspection information of outsourced outsourcing parts to
ensure the assessment and improvement of outsourced parts purchased.
Responsible for the statistics, analysis and reporting of the quality of raw materials,
purchased external parts and supporting products, and proposed rectification suggestions to
the supplier.
Responsible for the inspection of the products to be inspected, test products, qualified
products and non-conforming products of the external procurement association to ensure that
the materials are in a controlled state to prevent mixing and misuse.Responsible for isolating

127
the detected nonconforming product.
Responsible for the validity of the inspection equipment, responsible for the management
of the inspection, measurement and test equipment and instruments used, and regular
inspections to ensure that their accuracy meets the inspection requirements.
Using statistical techniques, mathematical analysis of quality problems in the process of
sampling or full inspection, to find out countermeasures, and constantly improve detection
methods.For the quality problems of incoming raw materials and outsourced purchased parts,
the supplier has the right to request the supplier to carry out rectification.
With this multi-level and perfect quality control and quality assurance system, Gree
guarantees that each supplier can withstand the rigorous test. Each spare part has been
carefully selected to ensure that every part used in the product is qualified.

3.2.3 Manufacturing and manufacturing links


Gree central air-conditioning production system includes a total assembly plant and
related two parts, pipelines, sheet metal, injection molding, spray molding, molds, controllers
and other seven supporting parts processing plants.
The quality of Gree air-conditioning products has always been the most concerned by
Gree people.Gree's quality policy is: the pursuit of perfect quality, the creation of international
brands, and the creation of a century-old enterprise.The quality of Gree air-conditioning
products is guaranteed by the interaction between manufacturing and inspection.
First of all, Gree has advanced manufacturing equipment, a large number of excellent
experienced technical workers, which provides a guarantee for Gree to produce good
products.
Gree's Process Equipment Department is responsible for investigating the level of
mechanization automation of production processes in the same industry at home and abroad,
applying advanced manufacturing techniques and process assembly techniques, organizing
research and development plans for product manufacturing and implementing the
program.After the introduction of advanced equipment, Gree has strict management from use,
maintenance and repair. The Mobilization Department is responsible for the preparation and
implementation of the company's annual equipment maintenance plan and the supervision,
maintenance and maintenance of the company's equipment and facilities.The maintenance
personnel of each branch equipment are responsible for the supervision and maintenance of
the maintenance of the equipment of the branch.The equipment operator is responsible for the
routine maintenance of the equipment used.Ensure that the equipment is working properly and
that a qualified product is processed.
Secondly, Gree has more than 1,000 people with a strong quality control team and
advanced testing equipment to monitor the manufacturing and assembly process to ensure
that non-defective products flow into the next process.Gree's quality inspection has the first
inspection before mass production, the quality in each process in production, and the sampling
inspection after the finished product is put into storage.
The first inspection, that is, the first inspection, is the first inspection of the product before
the mass production or after the change of the process factors, and the inspection shall be
carried out according to the relevant technical process requirements and quality
standards.The first inspection was completed by the inspector of the quality control
department, the quality manager of the branch, and the craftsman.Mass production is
available only after the first inspection is passed.
There are many inspections in the production process. The main impacts on quality are
leak detection, assembly process inspection, electrical safety inspection, operation test
inspection, package inspection, etc. These have detailed operation instructions for inspection
and inspection.
Leak detection is a very important test and a prerequisite for the normal operation of the
entire refrigeration system.There are leak detection links in the manufacture and assembly of
the two components.The two parts are mainly used for inspection by the inspection machine
and water inspection in the water inspection box.In the total installation of two processes
requires electronic leak detection, one is after the infusion, and the other is the package
inspection after the operation test.The electronic leak detection mainly uses the halogen leak
detector and the universal leak detector to perform leak detection. The operation guidebook
clearly defines the movement, position and sequence of the leak detection equipment during

128
the inspection. The purpose is to never let go of a leak point. .
The final assembly process inspection is mainly based on visual inspection and hand
feeling. Whether the components are assembled correctly, whether the assembly is leaky, and
the use of plug gauges and self-made tools to check whether the assembly of the components
is in place and whether there is interference, whether the clearance meets the requirements.
The electrical safety inspection is to measure and control the electrical safety
performance of the product by using the electrical safety parameter automatic tester, the
commodity inspection system or the 9641 series safety parameter comprehensive tester to
measure the grounding resistance, insulation resistance, electrical strength, leakage current
and other parameters of the product.
The operation test is the most important inspection project. The test equipment is
connected to the unit to check whether the operation of the whole machine and various
functions meet the requirements.Allow the unit to operate in various modes and check that the
main components such as compressors, fans, and solenoid valves are working properly.
Packing inspection is the last inspection point in the final assembly production, mainly
including the leak detection mentioned above, as well as the appearance of the unit, the
pasting of various types of labels, the instructions, the placement of random accessories, etc.
After the inspection is passed, the certificate is placed and packaged. .
There is also a final test after the warehousing, which is a random inspection.Sampling is
a test of all previous inspections to confirm that the unit is genuinely qualified and qualified
products can be shipped.

129
6 SPARE PART LIST

130
D Series Modular Air-cooled Scroll Chillers

Parts List: LSQWRF130M/NaD-M for EL01500510


No. Name of part Part code
1 Rear Grill 01571100001
2 Condenser Assy 1 0112110001101
3 Lower panel 01541100005P
4 4-way Valve 43000339
5 Electric Expand Valve Fitting 4304413214
6 Filter 07218603
7 Electronic Expansion Valve 07331139
8 Condenser Assy 2 0112110001201
9 Lower panel 01541100006P
10 Lower panel 01541100007P
11 Sensor Sub-assy 39008000003G
12 One Way Valve 07332224
13 Chassis Sub-assy 01191100004P
14 Dry Evaporator 01058800013
15 Pressure Protect Switch 4602001570
16 Pressure Protect Switch 4602001584
17 Pressure Protect Switch 4602001585
18 Steam current Switch 45028209
19 Compressor 00201100002
20 Gas-liquid Separator 07424148
21 Compressor Gasket 02118049
22 Pressure Protect Switch 4602001582
23 Pressure Protect Switch 4602001579
24 Electrical Heater 76515211
25 pipe connector 06128301
26 Pressure Protect Switch 4602001547
27 Strainer 07210037
28 Electric Expand Valve Fitting 4304413213
29 Magnet Coil 4300040048
30 Magnet Coil 4300040049
31 Lower panel 01541100004P
32 Side Plate 01311100006P
33 Streamlined Dome 22265801
34 Centrifugal Fan 10355801
35 Fan Motor 15701100001
36 Terminal Board 420111251
37 AC Contactor 44010235
38 Terminal Board 42010247
39 Terminal Board 42010254
40 Terminal Board 42011135
41 Over Current Protector 46028000011
42 Terminal Board 42018452
43 Main Board 30222000002
44 Electric Box Assy 01391100047
45 AC Contactor 44010229
46 Single-phase Air Switch 45020203
47 Phase Reverse Protector 32214101

131
7 LOCAL COMPANY PROFILE

132
From: Gree Electric Appliances, Inc. of Zhuhai
To: CCCC
Subject: Gree After-sales Warranty

We, Gree Electric Appliances Inc. of Zhuhai, hereby certify that our company has after-sales
centre in Ethiopia, contact information as below:
Company name Gast Solar Mechanics PLC
Contact person Mr. Tesfay Siyom
Tel +251 9112 28893
E-mail amenmesay@gmail.com
Address P.O.Box982 Code 1250 Addis Ababa, Ethiopia
Scale After-sales and installation team about 40 persons, sales team 5
persons, annual turnover around 8,000,000 US dollars. Agent of
Gree commercial air conditioner for more than 10 years, familiar
with Gree products and technologies.

The above company is the authorised Gree agent in Ethiopia, with service centre in Addis
Ababa. Installation and after-sales service of Gree commercial air conditioners is executed by
the above company.

We guarantee that we will supply brand new products for this project, with relevant test
reports and certificates. All the products should be 100% tested in our factory laboratories.
If there is any after-sales problem, we will provide spare parts for the unit free of charge, and
the free spare parts amount is 1% of the total contract amount. After the warranty expires,
we will continue to offer after-sales service with minimum charges on spare parts and labour
to fix the problem.

133
8 WARRANTY CERTIFICATE

134
From: Gree Electric Appliances, Inc. of Zhuhai
To: CCCC
Subject: Gree After-sales Warranty

We, Gree Electric Appliances Inc. of Zhuhai, hereby certify that our company has after-sales
centre in Ethiopia, contact information as below:
Company name Gast Solar Mechanics PLC
Contact person Mr. Tesfay Siyom
Tel +251 9112 28893
E-mail amenmesay@gmail.com
Address P.O.Box982 Code 1250 Addis Ababa, Ethiopia
Scale After-sales and installation team about 40 persons, sales team 5
persons, annual turnover around 8,000,000 US dollars. Agent of
Gree commercial air conditioner for more than 10 years, familiar
with Gree products and technologies.

The above company is the authorised Gree agent in Ethiopia, with service centre in Addis
Ababa. Installation and after-sales service of Gree commercial air conditioners is executed by
the above company.

We guarantee that we will supply brand new products for this project, with relevant test
reports and certificates. All the products should be 100% tested in our factory laboratories.
If there is any after-sales problem, we will provide spare parts for the unit free of charge, and
the free spare parts amount is 1% of the total contract amount. After the warranty expires,
we will continue to offer after-sales service with minimum charges on spare parts and labour
to fix the problem.

135
9 INDUSTRIAL LICENSE.

136
Test Verification of Conformity
Verification Number: 201026057GZU-VOC001

On the basis of the referenced test report(s), sample(s) tested of the below product have been found to comply with
the standards harmonized with the directives listed on this verification at the time the tests were carried out. Other
standards and Directives may be relevant to the product. This verification is part of the full test report(s) and should
be read in conjunction with it (them). This verification replaces previous verification dated: April 16, 2020:
200408078GZU-LOC-VOC001.

Once compliance with all product relevant mark directives are verified, including any relevant e.g. risk
assessment and production control, the manufacturer may indicate compliance by signing a Declaration of
Conformity themselves and applying the mark to product identical to the tested sample(s).

Gree Electric Appliances, Inc. of Zhuhai


Applicant Name & Address:
West Jinji Rd, Qianshan, Zhuhai, Guangdong, China, 519070
Product Description: Air Conditioner
380-415V 3N~, 50Hz, Class I, IPX4
For LSQWRF65M/NaD-M:
Ratings & Principle
R410A, 2x6,1Kg, Rated power input:28,6KW;
Characteristics:
For LSQWRF130M/NaD-M:
R410A, 4x6,1Kg, Rated power input:57KW
Models/Type References: LSQWRF65M/NaD-M, LSQWRF130M/NaD-M
Brand Name: Gree
EN 60335-1:2012 + A11:2014 + A13:2017 Household and similar electrical
appliances – Safety – Part 1: General requirements
EN 60335-2-40: 2003 + A11:2004 + A12:2005 + A1:2006 + A2:2009 + A13:2012
Household and similar electrical appliances – Safety Part 2-40: Particular
Relevant Standards/Directives:
requirements for electrical heat pumps, air-conditioners and dehumidifiers
EN 62233:2008 Measurement methods for electromagnetic fields of household
appliances and similar apparatus with regard to human exposure
Low Voltage Directive 2014/35/EU
Intertek Testing Services Shenzhen Ltd. Guangzhou Branch
Verification Issuing Office Name
Room 02, & 101/E201/E301/E401/E501/E601/E701/E801 of Room 01 1-8/F., No.
& Address:
7-2. Caipin Road, Science City, GETDD, Guangzhou, Guangdong, China
Date of Tests: 2020-10-26 to 2020-10-27

Test Report Number(s): 160506200GZU-001 Modification 2

Signature

Name: Forest Wan


Position: Assistant Technical Manager
Date: October 27, 2020
ddmmmm
yyyy
This Verification is for the exclusive use of Intertek's client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms
and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this
Verification. Only the Client is authorized to permit copying or distribution of this Verification. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material,
product or service must first be approved in writing by Intertek. The observations and test/inspection results referenced in this Verification are relevant only to the sample tested/inspected. This
Verification by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program.
137
Intertek Page 1 of 1 GFT-OP-11b (02-April-2020)
Forest Wan
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10 ISO CERTIFICATE.

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11 COUNTRY OF ORIGIN

Here it shows a sample of CO,the products are made in China.The COs of chiller and FCU will be
attached with B/L together.

175
176
12 PAST PROJECT LIST

177
S.I.No. Country Project Name Project Type Introduction

The 500kV high voltage converter station project is a key project planned between the governments of Ethiopia and
Kenya. It is also one of the important projects of East African power interconnection planning. It is jointly developed
Ethiopia converter station
1 Ethiopia Induestrial Project by eepco and ketraco, The total investment reached US $450 million (about RMB 2.86 billion), with financing support
project
from the world bank and the African Development Bank, aiming to further strengthen the electricity trade between
the two countries and meet the electricity demand of more regions

Founded in 2006, zemen bank in Addis Ababa is one of the top ten banks in Ethiopia. Recently, the headquarters
Commercial
1 Ethiopia Zemen bank project building of zemen bank with a total investment of 375 million yuan has been capped, with a total construction area of
buildings
36000 square meters

Centrally located, Marriott Executive Apartments is a few steps from UN-ECA Headquarters and a 10-minute drive to
the African Union Headquarters. This luxury 5 star hotel in Addis Ababa is ideal for short and extended business trips,
relocations and family holidays. Our recently renovated hotel offers beautifully appointed 1 and 2 bedroom
apartments, great living space for business as well as vacation travelers. Each apartment offers the comforts of home,
Marriott Executive Commercial
1 Ethiopia such as a fully functional kitchen, living space and a dedicated work area including free WiFi. Stay fit and rejuvenated
Apartments buildings
while enjoying the residents-only Health Club, steam room, outdoor swimming pool and fitness center. Guests can
enjoy sumptuous Mediterranean Cuisine at the Pepper & Spice Restaurant and cocktails at our hotel pool bar. Visit
local famous sites such as the National Museum of Ethiopia, home of “ Lucy” (Dinknesh of Ethiopia), Holy Trinity
Cathedral and Grand Palace of Emperor Menelik II, just a few of many things to do in Ethiopia.

Wegagen Bank has inaugurated its headquarters newly built headquarters, a 23-storey building, in the center of the
capital, Adddis Ababa.
Dr. Mulatu Teshome, President of the Federal Democratic Republic of Ethiopia, was the guest of honor during the
inauguration accompanies by the Bank’s board of directors, the president and the Bank’s senior management.
Teferi Zewdu, Chairperson of the Bank’s Board of Directors, said the new building which is located in front of Addis
Ababa National Stadium on Ras Mekonnen Street, with a height of 107 meters, will help the bank achieve its vision of
becoming one of the top ten banks in Africa by 2025.
Commercial Nanchang-based Chinese state-owned Enterprise, China Jiangxi Corporation for International Economic and Technical
1 Ethiopia wegagen bank
buildings Cooperation (CJIC), often referred as Jiangxi International, undertook the construction which took six years.
Even though Jiangxi International won the bid to the construction project with 733 million Birr in August 2011, the
cost of the construction has increased to 805 million birr over the course of time due to the rise of the prices of
building materials.
The Ethiopian firm ETG Designers & Consultants Plc designed and supervised the headquarters project. ETG Designers
& Consultants Plc is ne of the leading architectural and engineering firms in the construction sector of in the country.
Currently, teh company is registered as a Category I Consulting Architects and Engineers by the former Ministry of
Urban Development, Housing and Construction of Ethiopia.

1 Ethiopia Ethiopia Church project Cultural Building


Ethiopia-Chinese Embassy Government
1 Ethiopia
project Building

178
13 WIRING DIAGRAM

179
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14 QUALITY CONTROL MANUAL.

182
珠海格力电器股份有限公司
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI

Quality Manual
Gree Electric Appliances Inc. of Zhuhai

W.JINJI ROAD, QIANSHAN, ZHUHAI 519070, GUANGDONG, CHINA 中国广东省珠海市前山金鸡西路


TEL: 86-756-8668888 FAX: 86-756-8669426

183
3.1 Quality Management System

Gree has been implementing the ISO9000 quality management system since 1995. In
1996, it passed the certification of sgs international certification service company, China Light
Industry Quality System Certification Center, obtained iso9001 quality management system
certification, isoohsas18001 safety management system certification, obtained in 2004.
Iso14001 quality management system certification.In terms of enterprise management, the
company has obtained the 0hsas18001 occupational health and safety management system
certification and the qc080000 restricted substance management system certification.In terms
of products, in 2010, some screw units and centrifugal units of the company passed the
American ahr certification. The design and manufacture of pressure vessels have passed the
American asme certification. These authoritative certifications are the guarantee and witness
of the perfect quality of Gree products.
The company implements six sigma management system, 6s management standard,
and promulgates the ten bans of the president to maintain the management of the quality
system, strictly organize scientific research and development, meticulous, and strive for
excellence, high quality, high reliability, energy saving, The features of easy installation and
maintenance are well received by users.The company has won the title of “Safety Quality
Standardization First Class Enterprise”, which not only represents our first-class level in safety
management, but also reflects the people-oriented management concept of Gree Electric in
production management. In addition, the company has also established:
Total Quality Management Office: Responsible for the supervision, audit and quality
information processing of the company's quality management system.
Outsourcing Outsourcing Quality Management Department: Responsible for the
supervision and evaluation of the quality management system audit and supply quality of the
collaborative manufacturers.
Screening branch: responsible for the inspection and testing of all outsourced parts
purchased by the company.Strictly select the parts that are outsourced and purchased out,
and never let an unqualified material enter the assembly line.The screening plant also brings
together professionals in component quality analysis and research. It has state-level
laboratories, advanced laboratory equipment and means to ensure the reliability and high
quality of the air conditioner from the reliability of components.
Quality Control Department: responsible for quality inspection, quality control and
machine reliability testing of the entire production process.The full-time product quality
inspection organization includes management of product quality, management of process
quality and employee quality, and emphasizes product quality and quality of work to ensure
product quality.
Online full inspection - In order to ensure the interests of the seller, Gree adheres to the
promise of "never experiment with consumers".

For each air conditioner, an online real-machine operation inspection is carried out, and a
series of inspection processes such as full inspection after the line is placed to ensure the
quality of each Gree air conditioner.

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With this multi-level, perfect quality control and quality assurance system, Gree
guarantees that every supplier can withstand the rigorous test. Each component has been
carefully selected, and every process has undergone rigorous work. Every product has been
tempered. Strive to achieve "zero defects"!

3.2 Quality assurance measures in all links

[Quality Control Process]

3.2.1 Design link


In view of the importance, particularity and urgency of the project, we will take quality as
the design core and economy as the design control point. The person in charge of the
company will be the project leader and the chief engineer will be the project leader. The project
is equipped with senior engineers to ensure the design quality of the project, project progress,
investment efficiency, follow-up services and other aspects can be effectively controlled to
achieve a high level of design, fully meet the requirements of Party A.
(1) Design control objectives
Our company will implement engineering design as a key project implementation
management, as follows:
Quality goal: to ensure quality is excellent design
Quality Standard: The entire design stage is designed in strict accordance with the
relevant national design codes, regulations, mandatory provisions and standards. The design
depth is in line with the bidding documents and related requirements.
Assurance measures: Strengthen the overall management of the project design project
team, and strictly implement the reward and punishment system for design quality and design

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progress.
Our company promises to contact and cooperate with the tenderer closely in the process
of deepening the design after winning the bid. We will closely communicate and negotiate with
the tenderee for each individual design of the project, especially in the stage of program
optimization and adjustment, fully reflecting the plan. The concept and spirit.

(2) Design quality commitment and guarantee measures


In order to effectively invest the funds of this project and ensure the design quality of the
project, the project is delivered from the design plan to the construction drawing design
document, and the operation management is strictly implemented in accordance with the
international quality standard of ISO9001.
Designed in strict accordance with the relevant national design codes, regulations,
mandatory provisions and standards.
The designed product quality rate is guaranteed to be 100%.
Submit the design documents for review of the construction drawings in accordance with
relevant state regulations.
Implement project quality responsibility system.
Through the planned evaluation of design input and output, the review and verification of
phased output in the design process, as well as design confirmation, design change and other
activities, implement the design control of the whole process, ensure the design output, meet
the specified requirements, and ensure the design. Quality is controlled.

(3) Design output


The design output is guided by the design plan, based on the design input, and through
the planned design review, design verification and other control activities to the resulting
design finished product, that is, our company should provide the user's design documents,
drawings and instructions according to the contract. .
The design output should satisfy:
a Meet the requirements of the design input
b include or reference acceptance criteria, procedures, specifications, etc.
c Identify important design features related to product safety and normal operation, such
as handling, storage, handling, maintenance, etc.
d Unapproved design output files may not be copied, archived, or even delivered to users.

(4) Design service commitment and guarantee measures


The design optimization stage: the requirements of the tenderee will be used to optimize
the design of the plan, and actively cooperate with the tenderer to carry out relevant approval
procedures.
Preliminary design and construction drawing design stage: Ensure that the construction
drawing design is completed as scheduled according to the design contract of both parties,
and participate in the meeting of the construction drawing on time after receiving the relevant
notice from the contractor, in order to solve the various problems raised, the construction
drawing Specific measures:
a When requested by the user, the chief design officer organizes relevant designers to
design the basis, explain the design content, and answer questions.
b The design drawings of the construction meeting should be prepared for the
documentation.
c The design changes proposed by the construction drawing meeting are implemented
and verified by the relevant designers of the design organization.

3.2.2 Raw material links, outsourcing department (matching) links


The quality of raw materials and purchased parts (parts) in Gree air-conditioning is mainly
guaranteed by the joint efforts of the purchasing department, the enterprise management

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department and the screening branch.
(1) Purchasing Department
The Purchasing Department is responsible for the selection and development of new
suppliers of commercial materials, the bidding for suppliers, and the procurement of qualified
suppliers.In the development of new suppliers of materials, the Purchasing Department
prioritizes the supply of commercial air-conditioning materials with industry supporting
experience to ensure that the supplier has sufficient production capacity and good quality.
(2) Enterprise Management Department
The Enterprise Management Department is responsible for the development, review and
daily management of commercial material suppliers.Responsible for the review of the
supplier's bidding qualification, and provide the purchasing department with the quarterly
evaluation level of the outsourcing factory.Specifically embodied in:
Responsible for establishing a quality management control system for suppliers,
organizing evaluation, guidance, and supervision of the supplier's quality system to help
suppliers improve the quality system.And through the review, supervision and assessment of
the quality of the supplier, improve the quality level of the supplier's products and meet the
company's product quality requirements.
Responsible for formulating management requirements for suppliers and signing various
quality agreements such as “Quality Assurance Agreement” with sub-suppliers.
Responsible for regular (quarterly, annual) and irregular assessment of the
comprehensive capabilities of each sub-supplier.
Responsible for organizing the development selection of suppliers and the qualification
review of supply and marketing, and establishing supplier data files to ensure that each
sub-supplier is under control.
Responsible for the daily supervision and assessment of the quality of the supplier's
products.
Responsible for the comprehensive quality statistics and analysis of outsourced
purchased parts, and provide relevant quality information to the company.Establish a quality
file of outsourced purchased products, keep abreast of the supplier's quality of supply,
promptly propose quality improvement requirements and conduct quality tracking assessment.
Responsible for the assessment and punishment of the quality of the purchased parts of
the foreign association.Organize annual supplier meetings to organize technical quality
exchange activities with suppliers.Matters related to material trial confirmation
(3) Screening branch
The screening plant is responsible for the inspection of commercial materials.Establish a
testing and management system for outsourced purchased parts, and carry out quality
inspections on raw materials, outsourced purchased parts and ancillary products in
accordance with technical standards and design requirements, and ensure that purchased
parts from outside the factory meet the company's production requirements.Specifically
embodied in:
In accordance with the technical standards, design requirements or the quality of the
order contract, the rules for the inspection of outsourced purchased parts shall be formulated.
According to the inspection rules of the outsourced parts inspection, the quality inspection
and quality analysis shall be carried out to ensure that the raw materials and the outsourced
purchased parts entering the factory meet the quality requirements of the production.
Responsible for the collection and collation of quality information in the process of
inspection, production and after-sale of outsourced products, and an analysis report.
Improve testing methods and improve testing levels.
Responsible for the inspection process management Outsourcing purchase parts should
be inspected in time after delivery, and the inspection report will be transmitted to the relevant
departments, so that the products can be timely put into storage, returned or transferred to
other procedures.Timely transfer of inspection information of outsourced outsourcing parts to
ensure the assessment and improvement of outsourced parts purchased.
Responsible for the statistics, analysis and reporting of the quality of raw materials,
purchased external parts and supporting products, and proposed rectification suggestions to
the supplier.
Responsible for the inspection of the products to be inspected, test products, qualified
products and non-conforming products of the external procurement association to ensure that
the materials are in a controlled state to prevent mixing and misuse.Responsible for isolating

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the detected nonconforming product.
Responsible for the validity of the inspection equipment, responsible for the management
of the inspection, measurement and test equipment and instruments used, and regular
inspections to ensure that their accuracy meets the inspection requirements.
Using statistical techniques, mathematical analysis of quality problems in the process of
sampling or full inspection, to find out countermeasures, and constantly improve detection
methods.For the quality problems of incoming raw materials and outsourced purchased parts,
the supplier has the right to request the supplier to carry out rectification.
With this multi-level and perfect quality control and quality assurance system, Gree
guarantees that each supplier can withstand the rigorous test. Each spare part has been
carefully selected to ensure that every part used in the product is qualified.

3.2.3 Manufacturing and manufacturing links


Gree central air-conditioning production system includes a total assembly plant and
related two parts, pipelines, sheet metal, injection molding, spray molding, molds, controllers
and other seven supporting parts processing plants.
The quality of Gree air-conditioning products has always been the most concerned by
Gree people.Gree's quality policy is: the pursuit of perfect quality, the creation of international
brands, and the creation of a century-old enterprise.The quality of Gree air-conditioning
products is guaranteed by the interaction between manufacturing and inspection.
First of all, Gree has advanced manufacturing equipment, a large number of excellent
experienced technical workers, which provides a guarantee for Gree to produce good
products.
Gree's Process Equipment Department is responsible for investigating the level of
mechanization automation of production processes in the same industry at home and abroad,
applying advanced manufacturing techniques and process assembly techniques, organizing
research and development plans for product manufacturing and implementing the
program.After the introduction of advanced equipment, Gree has strict management from use,
maintenance and repair. The Mobilization Department is responsible for the preparation and
implementation of the company's annual equipment maintenance plan and the supervision,
maintenance and maintenance of the company's equipment and facilities.The maintenance
personnel of each branch equipment are responsible for the supervision and maintenance of
the maintenance of the equipment of the branch.The equipment operator is responsible for the
routine maintenance of the equipment used.Ensure that the equipment is working properly and
that a qualified product is processed.
Secondly, Gree has more than 1,000 people with a strong quality control team and
advanced testing equipment to monitor the manufacturing and assembly process to ensure
that non-defective products flow into the next process.Gree's quality inspection has the first
inspection before mass production, the quality in each process in production, and the sampling
inspection after the finished product is put into storage.
The first inspection, that is, the first inspection, is the first inspection of the product before
the mass production or after the change of the process factors, and the inspection shall be
carried out according to the relevant technical process requirements and quality
standards.The first inspection was completed by the inspector of the quality control
department, the quality manager of the branch, and the craftsman.Mass production is
available only after the first inspection is passed.
There are many inspections in the production process. The main impacts on quality are
leak detection, assembly process inspection, electrical safety inspection, operation test
inspection, package inspection, etc. These have detailed operation instructions for inspection
and inspection.
Leak detection is a very important test and a prerequisite for the normal operation of the
entire refrigeration system.There are leak detection links in the manufacture and assembly of
the two components.The two parts are mainly used for inspection by the inspection machine
and water inspection in the water inspection box.In the total installation of two processes
requires electronic leak detection, one is after the infusion, and the other is the package
inspection after the operation test.The electronic leak detection mainly uses the halogen leak
detector and the universal leak detector to perform leak detection. The operation guidebook
clearly defines the movement, position and sequence of the leak detection equipment during

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the inspection. The purpose is to never let go of a leak point. .
The final assembly process inspection is mainly based on visual inspection and hand
feeling. Whether the components are assembled correctly, whether the assembly is leaky, and
the use of plug gauges and self-made tools to check whether the assembly of the components
is in place and whether there is interference, whether the clearance meets the requirements.
The electrical safety inspection is to measure and control the electrical safety
performance of the product by using the electrical safety parameter automatic tester, the
commodity inspection system or the 9641 series safety parameter comprehensive tester to
measure the grounding resistance, insulation resistance, electrical strength, leakage current
and other parameters of the product.
The operation test is the most important inspection project. The test equipment is
connected to the unit to check whether the operation of the whole machine and various
functions meet the requirements.Allow the unit to operate in various modes and check that the
main components such as compressors, fans, and solenoid valves are working properly.
Packing inspection is the last inspection point in the final assembly production, mainly
including the leak detection mentioned above, as well as the appearance of the unit, the
pasting of various types of labels, the instructions, the placement of random accessories, etc.
After the inspection is passed, the certificate is placed and packaged. .
There is also a final test after the warehousing, which is a random inspection.Sampling is
a test of all previous inspections to confirm that the unit is genuinely qualified and qualified
products can be shipped.

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