5.7 Parts Manual

5.
7
PARTS
MANUAL
17506 Marine Power Industrial Park

Ponchatoula, LA 70454
Parts Direct Line: (504) 386-3571 or (877) 388-9555
Parts Direct Fax: (504) 386-0076
TL57V-0500
Marine Power Parts Book 350 / 5.7 VORTEC
TABLE OF CONTENTS
BASIC ENGINE BLOCK - INTERNAL / LOWER END .................................... 1-2

BASIC ENGINE BLOCK - INTERNAL / UPPER END .................................... 3-4

FLYWHEEL, STARTER & DRIVE GROUP ..................................................... 5-6
- FLYWHEELS
- STARTERS
- BELLHOUSINGS
- COUPLERS, DAMPER PLATES
- ENGINE MOUNTS
- DUST COVERS, DRIVE LINE
LUBRICATION GROUP ................................................................................. 7-8

- OIL PANS
- DIPSTICK TUBES, DIPSTICKS, ETC.
- OIL FILTERS
- COOLERS, COOLER BRACKETS
- OIL LINES & OIL BYPASS
- DUAL OIL BASE, OIL BASE BRACKETS
COOLING GROUP ........................................................................................ 9-17

- HOSES
- THERMOSTAT HOUSINGS
- FRESH WATER TANKS, BRACKETS
- THERMOSTATS, RECOVERY BOTTLE
- GASKETS, BLOCK-OFF PLATES
- COOLERS, FRESH WATER TEES
- WATER PUMPS, BRACKETS, ACCESSORIES
- LIFT BRACKETS, PULLEYS
- SEAWATER PUMP & ACCESSORIES
- RAW WATER & FRESH WATER FLOW DIAGRAMS
ELECTRICAL GROUP ................................................................................... 18-24

- ALTERNATOR, BRACKETS, BELTS
- DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS
- SENDERS, SWITCHES, RELAYS
- IGNITION WIRES, WIRE LEADS
- HARNESSES
- INSTRUMENT PANEL, GAUGES
- WIRING DIAGRAMS
EXHAUST GROUP ........................................................................................ 25-26

- MARINE POWER MANIFOLD, RISER, GASKETS
- MERC STYLE MANIFOLD, RISER, GASKETS
- MARINE POWER 2000 ALUMINUM MANIFOLD, RISER, GASKET
- VOLVO VR1 MANIFOLD, RISER, GASKETS
- VOLVO VR2 MANIFOLD, RISER, GASKETS

Marine Power Parts Book 350 / 5.7 VORTEC
TABLE OF CONTENTS
(Continued)
CARBURETION ............................................................................................ 27-30

- ROCHESTER CARBURETOR, FUEL LINES, ETC.
- FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR
- HOLLEY CARBURETORS, FUEL LINES
- INTAKE MANIFOLDS
- GASKETS, BRACKETS
- FLAME ARRESTORS, WEATHER COVER
- CONTROL CABLE CLIPS, MISCELLANEOUS
- ELECTRIC FUEL PUMP KITS
EFI - THROTTLE BODY INJECTION ............................................................ 31-34

- THROTTLE BODY DIAGRAM, INTAKE MANIFOLDS
- FUEL LINES
- GASKETS
- BRACKETS
- HARNESSES
- FUEL PUMPS
- SENSORS, SENDERS, ECM MODULES
- FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC.

EFI - MULTIPORT FUEL INJECTION ............................................................ 35-42
- PFI THROTTLE BODY DIAGRAM, INTAKE MANIFOLD
- FUEL LINES
- GASKETS
- BRACKETS
- HARNESSES
- FUEL PUMPS
- SENSORS, SENDERS, ECM MODULES
- HOSES
- FUEL RAIL, FILTERS, FUEL INJECTOR, FUEL PRESSURE REGULATOR
- FITTINGS, PLUGS, ETC.
- WIRING DIAGRAMS
POWER STEERING GROUP ......................................................................... 43-44

- PUMPS & ACCESSORIES
- POWER STEERING DIAGRAM
MOUNTING GROUP...................................................................................... 45
- ENGINE MOUNTS
- GEAR MOUNTS
- ISOLATOR MOUNT, TRUNION PINS
TRANSMISSIONS .......................................................................................... 46-47

- VELVET DRIVE & HURTH TRANSMISSIONS
- GEAR LINES, COOLERS, SHIFT BRACKETS
CATALOG ALPHABETICAL INDEX ............................................................. 48-58

CATALOG NUMERICAL INDEX ................................................................... 59-69
MARINE POWER Direct Phone 504 - 386 - 3571 or 877 - 388 - 9555
PARTS DEPARTMENT Direct Fax 504 - 386 - 0076
HOW TO USE THIS BOOK
This 5.7L Vortec Parts Book has been designed to assist our distributors, dealers and
customers in locating the correct replacement part for their Marine Power engine. This
manual is sorted in specific groups for easy reference. Please refer to the Table of Con-
tents, Alphabetical or Numerical Index to locate a particular Marine Power part.
This manual also contains many commonly used parts for the 350 CID Pre-Vortec en-
gine. Most parts fit both the 5.7L Vortec and the 350 CID engine.
As a reference, Marine Power utilizes 5.7V when referring to the Vortec engine and 350
when referring to the Pre-Vortec engine.
If the part you are looking for is not listed, please contact your nearest Marine Power
distributor or dealer for further assistance.
Thank you for purchasing Marine Power products.
Happy Boating!
Marine Power Engine Descriptions: Base Base Engine or Long Block

ParPac Partial Package - Base Engine with
Additional Equipment
SportPac Complete Inboard Engine
EnPac Complete Inboard/Outboard Engine
JetPac Complete Inboard Jet Engine
BASIC ENGINE BLOCK - INTERNAL / LOWER END 350/5.7V
Ref Part # Description Ref Part # Description
1 0014-348 Ring Set: Piston 181/350 Deep 24 0009-009 Bearing: Crankshaft #5 SB 91-95
1 0017-348 Ring Set: Piston SB Vortec 95> 24 0017-189 Bearing: Crankshaft #1,2,3,4 5.7V 9
2 0009-037LK Piston: 4.3V / 5.7V 24 0017-191 Bearing: Crankshaft #5 5.7V 96>
2 0020-037 Piston: 25 0004-094 Key: Crankshaft Balancer
3 0007-036 Connecting Rod: 181/350/5.7V 26 0007-021 Crankshaft: 350 NR 91-95
4 0007-066 Bolt: Connecting Rod 350/5.7V 26 0017-021 Crankshaft: 5.7V NR 96>
5 0007-038 Bearing: Connecting Rod 181/350/5.7V 27 0017-002 Bolt: Harmonic Balancer
6 0060-067 Nut: Connecting Rod 350/5.7V/BB 28 0007-004 Balancer: Harmonic 350
7 0009-208 Plug: Camshaft Rear Bearing Hole 28 0017-004 Balancer: Harmonic 5.7V 96>
8 0000-032 Bolt: Oil Filter Adapter 29 0010-081 Gear Kit: Camshaft/Crankshaft 350/5
9 0007-042 Adapter: Oil Filter 30 0011-154 Bolt: Crankshaft Bearing Cap
10 0017-090 Bearing: Camshaft #1 350/5.7V 31 0007-964 Stud: Crankshaft Bearing Cap
10 0017-091 Bearing: Camshaft #2, #5 350/5.7V 32 0025-610 Gasket: Crank Rear Oil Seal SB
10 0017-092 Bearing: Camshaft #3, #4 350/5.7V 33 0007-963 Stud: Crankshaft Rear Oil Seal 350/5
11 0007-089 Camshaft: 350 Flat Tappet NR 91-95 34 0025-910 Pin: Crankshaft Rear Oil Seal Housin
11 0008-089 Camshaft: 350 Flat Tappet OR 91-95 35 0009-033 Seal: Crank Rear Oil NR 350 91-95
1
BASIC ENGINE BLOCK - INTERNAL / LOWER END 350/5.7V
2
BASIC ENGINE BLOCK - INTERNAL / UPPER END 350/5.7V
Part # Description Ref Part # Description
0007-
Valve Cover: 350/5.7V 15 0025-815 Plug: Cylinder Head Core 181/350/5.7
100D
0009-102 Cap: Oil Fill 90> 350/5.7V 16 0007-025 Gasket: Cylinder Head 350/5.7V
0011-102 Cap: Oil Fill 89< 350 17 0007-024 Head: Cylinder Bare 350 91-95
0009-107 Bolt: Valve Cover 262/350/5.7V 17 0017-024 Head: Cylinder Bare 5.7V 96>
0007-
Gasket: Valve Cover 350/5.7V 17 0017-024Z Head: Cylinder Complete 5.7V
101B
0007-027 Bolt: Cylinder Head Long 350/5.7V 18 0007-178 Seal: Exh Valve Stem Oil 350 91-95
0007-028 Bolt: Cylinder Head Medium 350/5.7V 18 0017-178 Seal: Exh Valve Stem Oil 5.7V 96>
0007-029 Bolt: Cylinder Head Short 350/5.7V 19 0007-176 Spring: Valve 350 91-95
0009-862 Plug: Cylinder Head Core SB 91-95 19 0017-176 Spring: Valve 5.7V 96>
3
BASIC ENGINE BLOCK - INTERNAL / UPPER END 350/5.7V
29
Note: Engine Serial Number or GM Engine Block Number required to assure correct parts.
To locate engine block number:
4
Marine Power FLYWHEEL, STARTER & DRIVE GROUP 350 / 5.7 VORTEC
FLYWHEELS
0007-140 0007-141 0007-142B 0007-143G1

FLYWHEEL: 14” FLYWHEEL: 14” FLYWHEEL: 12-3/4” FLYWHEEL: 14”
TOP MOUNT 350/5.7 BM MOUNT 350/5.7 BM MOUNT 350/5.7 FLEXPLATE JET 5.7
STARTERS
0170-000 0171-000 0172-000

STARTER: 14” STARTER: 14” STARTER: 12-3/4” 0174-000
TOP MOUNT NR TOP MOUNT OR BOTTOM MOUNT NR STARTER: 14”
SPORTPAC/JETPAC SPORTPAC ENPAC BOTTOM MOUNT NR
(REQUIRES ENPAC/JETPAC
BELLHOUSINGS & COUPLERS [1] 0180-000 BOLT & (REQUIRES
[1] 0181-001 BOLT) [2] 0181-001 BOLTS)
BELLHOUSINGS & COUPLERS
0100-000 0102-538 0102-537 0105-000

BELLHOUSING: BELLHOUSING: PLATE: ACCESS ADAPTER: CONE
INBOARD GAS CAL JET 14” TM CAL JET BELLHSG BERKLEY STYLE
0071-000 0025-990F7 0007-990F7

DAMPER PLATE: SB 14” COUPLER: FLEXPLATE COUPLER: FLEXPLATE
0017-999N6 0072-000 12-3/4” 14”
COUPLER: 14” VOLVO DAMPER PLATE: SB (YOKE ASSEMBLY (YOKE ASSEMBLY
VR2 12-3/4” INCLUDED) INCLUDED)
5
Marine Power FLYWHEEL, STARTER & DRIVE GROUP 350 / 5.7 VORTEC
DUST COVERS - STARTER PLATE - DRIVE LINE
0150-000 0151-000
COVER: DUST REAR ENTRY COVER: DUST 12-3/4”
0151-014 0151-538
COVER: DUST FORWARD ENTRY COVER: DUST CAL JET
14” FLYWHEEL 14” FLYWHEEL
0151-010 7909-005
PLATE: STARTER BELLHOUSING DRIVE LINE: NW JET / CAL JET
6
Marine Power LUBRICATION GROUP 350 / 5.7 VORTEC
OIL PANS
TO BE REPLACED BY
#0007-241P10 ALUM OIL PAN
0007-246 0007-241 0007-241P10

OIL PAN: 350/5.7 6 QT PLASTISOL OIL PAN: SB JET DOOLEY OIL PAN: 350/5.7 ALUMINUM
DIPSTICKS & DIPSTICK TUBES
0307-002N5
DIPSTICK TUBE: 5.7
(JETPAC/ENPAC)
(Overall Length 28.5”)
0307-001N5
0407-002
DIPSTICK: 5.7
DIPSTICK TUBE: SB/BB/6.5
(JETPAC/ENPAC)
PLASTISOL OIL PAN
(Overall Length 34”)
SPORTPAC REVERSIBLE
0007-310
DIPSTICK TUBE: 350/5.7
ALUMINUM OIL PAN
(Pre 0007-241P10 Alum Oil Pan)
0307-001
DIPSTICK: 350/5.7
ALL PLASTISOL OIL PANS 0007-311
(SPORTPAC/PRE-VORTEC DIPSTICK: 350/5.7 ALUMINUM OIL
& BASE ENGINES) PAN
(Overall Length 26.5”) (Pre 0007-241P10 Alum Oil Pan)
0307-002
DIPSTICK TUBE: 350
(PRE-VORTEC & BASE ENGINES)
(Overall Length 19.25”)
0400-801 0007-312
FITTING: BANJO METRIC CLAMP: DIPSTICK TUBE 5.7
(FOR #0407-002 TUBE) (Pre 0007-241P10 Alum Oil Pan)
0400-800
FITTING: BANJO STANDARD
NOT PICTURED 0407-200

1005-000 BRACKET: DIPSTICK TUBE ANCHOR @
CLAMP: DIPSTICK TUBE PAN RAIL
RUBBER COATED 3/8” FOR SPORTPAC REVERSIBLE DIPSTICK TUBE
7
Marine Power LUBRICATION GROUP 350 / 5.7 VORTEC
FILTERS - COOLER
0440-549G3
COOLER: DUAL
ENGINE/GEAR
0904-000 0440-001
FILTER: OIL SPORTPAC 0905-000 COOLER: ENGINE OIL 0791-000
(2 REQUIRED) FILTER: OIL ENPAC 5 X 1-1/4” CLAMP: OIL
COOLER 2”
MISCELLANEOUS
0791-006
BRACKET: OIL
COOLER 6”
1440-001
0900-100 BRACKET: GEAR
BASE: DUAL REMOTE OIL COOLER TWIST
0900-001 0000-871
BASE: SINGLE REMOTE OIL FITTING: OIL BASE
0007-042
ADAPTER: OIL
BYPASS
0000-032
0007-245A BOLT: ADAPTER
(2 REQUIRED)
GASKET: OIL PAN 350/5.7
1256-019
OIL LINE: 19.5” 90-90
0901-538 1250-002E3
BRACKET: DUAL OIL BASE OIL LINE: 28” 90-90
CAL-JET 1250-051F8
OIL LINE: 51” 90-90
0901-350
BRACKET: DUAL OIL
SB / NW JET
(ALSO REPLACES #0720-250)
0520-000
0900-400
KIT: OIL BYPASS
KIT: OIL EXCHANGE
(Includes Bypass, O-Ring, & Fittings)
(Includes Pump, Mount-
0520-001
ing Bracket, EZ Oil
BYPASS: OIL SB
Drain)
1460-001 0520-002
OIL DRAIN: EZ METRIC THREAD O-RING: BYPASS COVER
1460-000 0000-871
OIL DRAIN: EZ STD THREAD FITTING: OIL BYPASS (2)
8
Marine Power COOLING GROUP 350 / 5.7 VORTEC
HOSES
1458-003 1455-017G8
HOSE: SEAWATER PUMP TO 1452-000F11 HOSE: FW TANK TO
FW TANK V6/V8 HOSE: CIRC PUMP MANIFOLD SB
1458-005
HOSE: SEAWATER
PUMP TO COOLER
1458-004 1455-003
HOSE: RISER TO FW TANK HOSE: CIRC PUMP
SB TO TANK RM
1456-000 1458-101P10 1458-102P10

HOSE: SEAWATER PUMP HOSE: MANIFOLD TO T-STAT HOSE: MANIFOLD TO T-STAT
TO T-STAT RW SB/BB HOUSING MERC STARBOARD HOUSING MERC PORT
HWRF-016 HWRF-020
FW BYPASS HOSE: SEAFLEX 1” HOSE: SEAFLEX 1-1/4”
(Per Ft) (Per Ft)
0506-006N5
KIT: FW BYPASS SB REFER TO DIAGRAMS ON PAGES 15-17 FOR HOSE LOCATIONS
0
HOUSINGS
0210-000 0212-001
HOUSING: T-STAT HOUSING: T-STAT
RAW WATER MERC RW
0509-004N11
0506-009F4
HOUSING: T-STAT
HOUSING: FW
FWS
T-STAT HOUSING
WATER PUMPS
0505-009
BASE: T-STAT
0790-000 HOUSING FWS 0505-002
CLAMP: PREFORM REAR MT SB CAP: T-STAT HOUSING
SEAPUMP HOSE 1-1/2” FWS REAR MT SB
9
TANKS & BRACKETS
0506-103F7 0505-103
TANK: FWS SB FRONT MOUNT TANK: FWS SB REAR MOUNT
0506-114F6 0506-115F6 0505-014 0505-015

BRACKET: FWS BRACKET: FWS BRACKET: FWS BRACKET: FWS
FRONT MOUNT RH SB FRONT MOUNT LH SB REAR MOUNT LH SB REAR MOUNT RH SB
THERMOSTATS & RECOVERY BOTTLE
0210-002
THERMOSTAT: RAW WATER
V8 MP 142D
0500-007
THERMOSTAT: FW
REAR MOUNT V8 160D
0509-101F4
BOTTLE: RECOVERY
WITH HOLDING BASKET 0212-007
THERMOSTAT: RW
MERC V8 142D
0509-102 0500-007F6 0505-008

BRACKET: RECOVERY THERMOSTAT: FW SPACER: THERMOSTAT
BOTTLE MOUNTING FRONT MOUNT V8 160D REAR MOUNT
10
GASKETS & BLOCK-OFF PLATES
0992-300G5 0992-301G5 0500-001 0992-205P5

GASKET: RISER C-R V8 RW GASKET: RISER C-R PLATE: BLOCK-OFF GASKET: RISER C-R
MP MANIFOLDS FW MP MANIFOLDS SB/BB MP V6/V8 MP 2000
0501-001N4 0992-310N4 0999-774 0506-774

GASKET: BLOCK-OFF GASKET: RISER GASKET: RISER PLATE: BLOCK-OFF
MERC SB/BB FW MERC RW VOLVO VR1 VOLVO VR1
0505-007 0999-778 0999-779 0303-009

GASKET: T-STAT FWS UPPER GASKET: RISER PLATE: BLOCK-OFF GASKET: T-STAT
VOLVO VR2 VOLVO VR2 ENGINE V6/V8
COOLERS - FW TEES
0505-027
GASKET: T-STAT FWS LOWER
0440-549G3 0440-001
COOLER: DUAL 5 X 9 COOLER: ENGINE 5” X 1-1/4”
0441-103 0000-852
TUBE: COPPER INLET RW 0000-850 TEE: HEATER ADAPTER
NORTHWEST JET TEE: FRESH WATER RM 5/8” 90D
11
WATER PUMPS & ACCESSORIES
0017-071
PUMP: CIRC WATER 350/5.7
0307-050
GASKET: CIRC WATER PUMP (RE- 0566-000P8
QUIRES 2) PUMP: SEAWATER SB/BB
JABSCO PUMP
0573-000
BRACKET: SEAWATER PUMP SB 0566-001P8 0566-002P8
0572-001 IMPELLER: JABSCO SEA- GASKET: JABSCO
BUSHING: SEAWATER WATER PUMP SEAWATER PUMP
JOHNSON PUMP
0563-020
IMPELLER KIT: JOHNSON F5B
KIT INCLUDES:
(1) 0563-001 IMPELLER
(1) 0562-002 GASKET
(1) 0563-013 WASHER
(1) 0563-010 O-RING
(1) 0563-009 BEARING 0566-003P8
(1) 0563-008 LIPSEAL COVER: JABSCO
(1) 0563-012 SCREW SEAWATER PUMP 0566-004P8
(4) 0563-011 SCREW 0566-011P8 CAM: FULL JABSCO
SCREW: JABSCO SEAWATER PUMP
0562-020 SEAWATER PUMP 0566-005P8
IMPELLER KIT: JOHNSON F6B COVER (6 Required) SCREW: JABSCO CAM
KIT INCLUDES:
(1) 0562-001 IMPELLER

(1) 0562-002 GASKET
(1) 0563-013 WASHER
(1) 0563-010 O-RING
(1) 0563-009 BEARING
(1) 0563-008 LIPSEAL 0566-008P8 0566-006P8
(1) 0563-012 SCREW LIPSEAL: JABSCO SEAL: SPACER
(4) 0563-011 SCREW SEAWATER PUMP JABSCO
12
JOHNSON PUMP REPLACEMENT PARTS
0563-001 0562-001 0562-002

IMPELLER: JOHNSON IMPELLER: JOHNSON GASKET: JOHNSON
SEAWATER PUMP F5B SEAWATER PUMP F6B SEAWATER PUMP
0563-003 0563-008 0563-009

COVER: JOHNSON LIPSEAL: JOHNSON BEARING: JOHNSON
SEAWATER PUMP F5B/F6B SEAWATER PUMP F5B/F6B SEAWATER PUMP F5B/F6B
0563-013 0563-011 0563-012

WASHER: JOHNSON SCREW: JOHNSON SCREW: JOHNSON
SEAWATER PUMP F5B/F6B SEAPUMP COVER F5B/F6B SEAWATER PUMP CAM F5B/F6B
NOTE:
JOHNSON SEAWATER
PUMPS ARE NO LONGER
IN SERVICE ON MARINE
POWER ENGINES. RE-
PLACEMENT PARTS ARE
STILL AVAILABLE.
0563-002 0562-003
CAM: JOHNSON CAM: JOHNSON
SEAWATER PUMP F5B SEAWATER PUMP F6B
13
FITTINGS - BUSHINGS - PLUGS
0000-800H7 0000-815H7
FITTING: BRASS STRAIGHT FITTING: BRASS 90D 0720-852
3/4” NPT X 1” 3/4” NPT X 1” FITTING: BRASS 1/4” X 3/8” STR
0000-845
0720-851 FITTING: 3/4” PIPE X 0000-847 0000-878
FITTING: BRASS 3/8” 90D 5/8” HOSE 90D BUSHING: 3/4” X 1/4” PLUG: PIPE 3/8”
LIFT BRACKETS & PULLEYS
0053-700F10 0053-701F10
BRACKET: LIFT REAR LONG BRACKET: LIFT REAR SHORT
0053-702
0028-701 BRACKET: LIFT REAR
0009-700F10 BRACKET: LIFT TBI SB/BB
BRACKET: LIFT FRONT SB SB VORTEC RW (AZ SP FW FRONT)
0307-007 0307-028
PULLEY: CIRC PUMP PULLEY: CRANKSHAFT
2-GROOVE 181/SB/BB 2-GROOVE 350 / 5.7V
0307-038 1210-002
PULLEY: CRANKSHAFT PULLEY: DUAL ALTERNATOR
3-GROOVE 350 / 5.7V (FOR PRESTOLITE
& LEECE-NEVILLE)
14
RAW WATER COOLING DIAGRAM
HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH
MARINE POWER OR MERC STYLE MANIFOLDS
15
FRESH WATER COOLING DIAGRAM
FRONT MOUNTED SYSTEM
16
FRESH WATER COOLING DIAGRAM
REAR MOUNTED SYSTEM
17
Marine Power ELECTRICAL GROUP 350 / 5.7 VORTEC
ALTERNATOR & ACCESSORIES
0545-350
BELT: ALTERNATOR SB
1210-000E7 (2 Required Per Sportpac/Jetpac Application)
ALTERNATOR: 51 AMP (1 Required Per Enpac Application)
1184-000 1185-000
BRACKET: ALTERNATOR BRACKET: TENSION ARM 1188-001
SUPPORT SB SB/BB SPACER: ALTERNATOR
DISTRIBUTOR - COILS - ETC
0805-001E5
0805-101H3 CAP: DIST
COIL: HIGH PERFORMANCE V8
0303-043
GASKET: DIST
V6/V8
0805-000E5
DISTRIBUTOR: ELECTRONIC
350/5.7 0805-002E5
0807-000M5 ROTOR: DISTRIBUTOR
DISTRIBUTOR: ELECTRONIC 350/5.7V
HEAVY DUTY 5.7/BB
0808-000P9
DISTRIBUTOR: ELECTRONIC RH
0007-015
SPARK PLUG: 181/ALL VORTEC
0003-015
SPARK PLUG: 350 STD / ALL BB
0303-042 0807-006M5
CLAMP: DISTRIBUTOR MODULE: DISTRIBUTOR
18
SENDERS - SWITCHES - RELAYS
0940-002
SENDER: OIL SINGLE
0940-102
SENDER: OIL DUAL
0940-001 0940-111
1140-102F5 SENDER: WATER SINGLE 1/2” SENDER: WATER DUAL 3/8”
RELAY: HARNESS 0940-011 0940-101
40 AMP SENDER: WATER SINGLE 3/8” SENDER: WATER DUAL 1/2”
1140-004 6754-850N4
CIRCUIT BREAKER: RELAY: ELEC
0940-201 IGNITION FUEL PUMP
SWITCH: WATER
TEMP 3/8”
1140-011N4 1140-006
RELAY: STARTER RELAY: STARTER OLD
70 AMP STYLE
0940-202
(>April 99) (< March 99)
SWITCH: OIL
PRESS 1/8” 7PSI
WIRE LEADS
0303-017F3
SWITCH: HOBBS
OIL /FUEL PUMP
CUT-OFF
0811-018
IGNITION WIRES 0811-020F8 WIRE LEAD: COIL TO DIST
WIRE LEAD: HOBBS OIL SWITCH + FILTER
0811-016 0811-019
WIRE LEAD: COIL TO HARNESS WIRE LEAD: IGNITION SHIFT
1110-000E5
(Purple & Gray Wires) INTERRUPT
WIRE SET: IGNITION V8
YELLOW
1110-000N2
WIRE SET: IGNITION V8 0811-027
BLACK WIRE LEAD SET:
1110-000BLK ELECTRIC FUEL
WIRE SET: IGNITION V8 9000-001 PUMP
HI-PERF BLACK TOOL: TIMING
NOTE:
1110-903
NO WARRANTY ON
BOLT: LOOM SS SB
ELECTRICAL ITEMS 1110-001
CLIP: IGNITION WIRE
19
ENGINE HARNESSES & EXTENSION HARNESSES
1140-240N7
HARNESS: CARBURETED
3.0 - 8.2L
0947-003 HARNESS: 3 FT EXTENSION

INSTRUMENT PANEL & GAUGES
0945-000
PANEL: INSTRUMENT WITH GAUGES
0945-002 *
GAUGE: WATER TEMP
0945-003 *
GAUGE: VOLTMETER
0945-004 *
GAUGE: TACHOMETER GAS
0945-005 *
GAUGE: OIL PRESSURE
0945-015
GAUGE: FUEL
0945-476
* Gauge Included With Panel GAUGE: HOUR METER
20
PRIMARY ENGINE HARNESS DIAGRAM
CARBURETED/ELECTRIC FUEL PUMP ENGINES

181 (SPORTPAC), 4.3, 5.7,454, 502
HARNESS PICTURED ON PAGE 20
21
PANEL WIRING DIAGRAM
PARTS LISTED ON PAGE 20
22
INITIAL TIMING JUMPER WIRING DIAGRAM
SHIFT ASSIST WIRING DIAGRAM
CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS
23
OMC SHIFT INTERRUPT DIAGRAM
Installation Instructions:
1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the “ON” position
with 2 amp in-line fuse.
2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring
Diagram.)
3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.
24
Marine Power EXHAUST GROUP 350 / 5.7 VORTEC
MARINE POWER MANIFOLDS & RISERS GROUP
0992-000 0992-300G5 0992-301G5

RISER: MP 3” IRON GASKET: RISER MP GASKET: RISER MP
0992-040 RAW WATER FRESH WATER 0994-000
RISER: MP 4” IRON MANIFOLD: EXH MP
0994-003 IRON 350 / 5.7
RISER: MP 3” ALUM 0994-538
0994-004 0500-001 MANIFOLD: EXH MP
RISER: MP 4” ALUM PLATE: BLOCK-OFF MP ALUM 350 / 5.7
0992-005 (1 Required for FW) 0994-537
RISER: MP 4” MANIFOLD: EXH MP
POLISHED ALUM POLISHED ALUM
BOLTS / WASHERS:
*B000-652 BOLT: MANIFOLD 3/8” X 3-1/4” NC STL
*BS00-616 BOLT: RISER RW 3/8” X 1” NC SS
*BS00-620 BOLT: RISER FW 3/8” X 1-1/4” NC SS
*WSL0-006 WASHER: LOCK 3/8” SS
FITTINGS:
0000-800H7 FITTING: BRASS STRAIGHT 3/4”
0000-815H7 FITTING: BRASS 90D 3/4”
0994-600 0000-888 PLUG: 3/4” STEEL
GASKET: EXHAUST MANIFOLD 350/5.7V
MERC STYLE MANIFOLDS & RISERS GROUP
0992-310N4
GASKET: RISER
MERC SB/BB RW
0994-100
0992-400 MANIFOLD: EXH MERC IRON
RISER: MERC 4” IRON 0994-538
0992-104 MANIFOLD: EXH MERC ALUM
RISER: MERC 4” ALUM
0992-041 0501-001N4
RISER: MERC 4” GASKET: RISER
BLOCK-OFF 0992-660
CERAMIC
SB/BB FW SPACER: MERC 6”
BOLTS / WASHERS:
*B000-676 BOLT: MANIFOLD 3/8” X 4-3/4”
*B000-696 BOLT: RISER 3/8” X 6” NC STEEL
*W0L0-006 WASHER: LOCK 3/8” STEEL
FITTINGS:
0992-115 0000-800H7 FITTING: BRASS STRAIGHT 3/4”
RISER: MERC C-R 0992-635 0000-815H7 FITTING: BRASS 90D 3/4”
15D SPACER: MERC 3” 0000-888 PLUG: 3/4” STEEL
25
Marine Power EXHAUST GROUP 350 / 5.7 VORTEC
MARINE POWER 2000 ALUMINUM MANIFOLDS & RISERS GROUP
0992-205P5
GASKET: RISER C-R
0992-200P5 MP2000 RW/FW
RISER: C-R MP 2000 FW 0994-200P5
ALUM SB/BB 0992-110P5 MANIFOLD: EXH 5.7 MP2000 FW
0992-210P5 O-RING: RISER 0994-210P5
RISER: C-R MP 2000 RW MP2000 MANIFOLD: EXH 5.7
(2 REQUIRED)
ALUM SB/BB MP 2000 RW
0992-215P5 *SS38-200
HOSE: BYPASS STUD: MANIFOLD MP2K 3/8” X 2”
MP2000 RW *NSLO-006
NUT: 3/8” LOCK NC SS
VOLVO STYLE (VR1) MANIFOLDS & RISERS GROUP
0999-774
GASKET: RISER
VOLVO VR1
0999-773
RISER: VOLVO C-R RW 0506-774
VR1 350 / 5.7 PLATE: BLOCK-OFF 0999-772
0999-776 VOLVO VR1 MANIFOLD: EXHAUST
RISER: VOLVO C-R FW VOLVO VR1 350 / 5.7
BOLTS / WASHERS: FITTINGS:

*B000-680 BOLT: MANIFOLD 3/8” X 5” NC STEEL 0000-800H7 FITTING: BRASS STR 3/4”
*BSC0-540 BOLT: RISER 5/16” X 2-1/2” CAD 0000-815H7 FITTING: BRASS 90D 3/4”
*B000-584 BOLT: RISER 5/16” X 5-1/4” NC STEEL 0000-888 PLUG: 3/4” STEEL
*W0L0-005 WASHER: LOCK 5/16” STEEL 0000-895 PLUG: 1/2” BRASS
VOLVO STYLE (VR2) MANIFOLDS & RISERS GROUP
0999-778
GASKET: RISER
VOLVO VR2
0999-779
PLATE: 0999-775
0999-777 BLOCK-OFF MANIFOLD: EXHAUST
RISER: VOLVO C-R VR2 VOLVO VR2 VOLVO VR2
350 / 5.7 350 / 5.7
BOLTS / WASHERS: FITTINGS:

*B000-650 BOLT: MANIFOLD 3/8” X 4-1/4” NC STEEL 0000-815H7 FITTING: BRASS STR 3/4”
*B000-750 BOLT: RISER 3/8” X 7-1/2” NC STEEL 0000-800H7 FITTING: BRASS 90D 3/4”
*W0L0-006 WASHER: LOCK 3/8” STEEL 0000-888 PLUG: 3/4” STEEL
26
Marine Power FUEL GROUP - CARBURETION 350 / 5.7 VORTEC
ROCHESTER CARBURETOR
0430-000
0702-280 FUEL LINE: MECH FUEL PUMP TO 0430-054F9
CARBURETOR: ROCHESTER CARB 350 FUEL LINE: SEPARATOR TO
QUADRAJET PUMP 350 REAR STBD
0702-100G4
KIT: CARB REBUILD ROCH
0950-100
COVER: WEATHER
0700-002
GASKET: CARB *SS00-464
ROCHESTER STUD: WEATHER COVER ROCH
WITH / WING NUT 0430-053F9
FUEL LINE: SEPARATOR TO PUMP
350 REAR PORT
0699-001
WEDGE PLATE: ROCHESTER
0307-010
14 DEGREES
THERMOCHOKE KIT: 350 / 5.7V
0951-200G2 0430-051
FLAME ARRESTOR: CARB FUEL LINE: SEPARATOR TO PUMP
181/V6/5.7 350 FRONT PORT
ELECTRIC FUEL PUMP & BRACKETS
0730-278N2 0730-282N2
0303-016F1 BRACKET: FUEL PUMP BRACKET: FUEL/WATER
PUMP: ELECTRIC FUEL LOW PRESSURE SEPARATOR
0303-018F4
KIT: MOUNTING ELECTRIC
FUEL PUMP FUEL/WATER
0307-016 0432-048 0432-049

PUMP: FUEL 350 BASE: FUEL/WATER FILTER: FUEL/WATER
MECHANICAL SEPARATOR FILTER SEPARATOR
27
HOLLEY CARBURETORS
CARBURETORS
0701-416
CARBURETOR: 5.7 HOLLEY 0701-416N3
UNIVERSAL CARBURETOR: 5.7 HOLLEY
(REQUIRES 0000-855 FUEL INLET FITTING) OEM STYLE
0701-420 0701-420
KIT: CARB REBUILD KIT: CARB REBUILD
FOR 80551 & R-75009-2AZ FOR 80551 & R-75009-2AZ
HOLLEY 4160 600CFM HOLLEY 4160 600CFM
0416-003P12 0416-101N3
FUEL LINE: CARB - PUMP FUEL LINE: CARB - PUMP
UNIVERSAL CARB OEM CARB
0430-004
FUEL LINE: FUEL PUMP - SEP FRONT
MOUNT - UNIVERSAL & OEM CARB
INTAKE MANIFOLDS
0017-275N11
MANIFOLD: INTAKE 5.7
WITHOUT BRASS FW
0017-276N11
WITH BRASS RW
0017-277P1
CAST IRON
28
GASKETS & WEDGE PLATE BRACKETS
CARBURETORS
0730-657 1150-100F11
GASKET: INTAKE MANIFOLD 0705-004 BRACKET: ELEC COMPONENT
5.7V (SET) GASKET: CARB HOLLEY 1/8”
ELECTRIC FUEL PUMP
0720-288
BRACKET: INTAKE Z /
ELEC COMPONENT
0303-016F1
PUMP: ELECTRIC FUEL 0702-284F11
0303-018F1 WEDGE PLATE: HOLLEY
KIT: MOUNTING FUEL PUMP 14 DEGREES
MISCELLANEOUS
0730-278N2
BRACKET: LOW PRESSURE FUEL
PUMP FRONT MT
0432-048 0432-049
BASE: FUEL/WATER FILTER: FUEL/WATER
SEPARATOR FILTER SEPARATOR
0730-282N2
BRACKET: FUEL/WATER
SEPARATOR-ALL MODELS
0950-102
COVER: WEATHER 4.3V/5.7V
*S000-463 MISCELLANEOUS
STUD: WEATHER COVER
WITH WING NUT
1450-100
HOSE: VENT TUBE
0951-200G2 0952-002N6
FLAME ARRESTOR: CARB FLAME ARRESTOR: CARB 0000-887
181/V6/5.7 NW JET 2-1/2” TALL FITTING: VENT TUBE
29
MISCELLANEOUS
0000-001O8 0000-001 0000-002

CLIP: CONTROL CABLE CLAMP: CONTROL CABLE CLIP: CONTROL CABLE
SINGLE CLIP DUAL
0000-003 0000-006
PIN: CONTROL CABLE 0000-004 BALL JOINT: CONTROL
EYE EYE: CONTROL CABLE CABLE
0701-003N2
VALVE: PCV HOLLEY
CARB SB
FUEL PUMP KITS

0430-017
KIT: ELECTRIC FUEL PUMP HOLLEY 4160 5.7V
Designed to Fit Holley Carburetor 4160 Model 80551
Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets,
Fuel/Water Separator Base & Filter, Fuel Lines, Fittings, Bolts, Etc.
0430-022
KIT: ELECTRIC FUEL PUMP HOLLEY UNIVERSAL
Designed to Fit Holley Carburetor Model 75009
Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets,
Fuel/Water Separator Base & Filter, Fuel Lines, Fittings, Bolts, Etc.
30
Marine Power ELECTRONIC FUEL INJECTION - TBI 350 / 5.7 VORTEC
THROTTLE BODY INTAKE
0017-275N11
MANIFOLD: INTAKE 5.7V
WITHOUT BRASS FW
0017-276N11
MANIFOLD: INTAKE 5.7V
WITH BRASS RW
FUEL LINES
0430-004
FUEL LINE: SEPARATOR FILTER
TO LOW PRESSURE PUMP
0720-404O7
FUEL LINE: PUMP TO TBI UNIT
GASKETS
0730-349
FUEL LINE: 3.0L-8.2L
0720-651
0705-004 GASKET: TBI 51MM BORE
GASKET: CARB HOLLEY 1/8” 5.7L-7.4L
0730-657
GASKET: INTAKE MANIFOLD
5.7L 0730-359
FUEL LINE: 5.7L MP
BILLET RETURN
31
BRACKETS
0720-279
0720-220 BRACKET: THROTTLE 5.7L-7.4 TBI 0720-289N4
BRACKET: MAP SENSOR EFI BRACKET: ECM TBI 5.7-7.4
0730-103N2 0730-278N2 0730-282N2

BRACKET: HI-PRESS PUMP BRACKET: LOW PRESSURE BRACKET: FUEL/WATER
EFI FUEL PUMP SEPARATOR-ALL MODELS
HARNESSES
1150-100F11 1140-334P8
BRACKET: ELEC 0806-824N5 HARNESS: PRIMARY ENGINE
COMPONENT HARNESS: TBI 5.7 EFI >8/99
REFER TO PAGES 40 & 41 FOR WIRING HARNESS DIAGRAM
FUEL PUMPS
0303-016F1
PUMP: ELEC FUEL PUMP
7PSI
0730-016
PUMP: FUEL EFI 5.7-8.2
32
ELECTRICAL
0806-005 0806-020F12 0806-015 0806-010F12

SENSOR: KNOCK 5.7 SENSOR: MAP ALL MODULE: KNOCK SENDER: TEMP
EFI/MSTS EFI/MSTS (MEFI 1 &2) 5.7 EFI/MSTS
0806-599 0806-596 0806-600

MODULE: ECM EFI #2 MODULE: ECM EFI #3 MODULE: ECM >98 #4
MEFI 1 MEFI 2 MEFI 3 / MEFI 4
Order This ECM To Order This ECM To Order This ECM To

Replace The Following ECM: Replace The Following ECM: Replace The Following ECM:
Model #: 16220371 or Model #: 16210729 Model #: 16237009
Model #: 16189069
The #16189069 ECM has offset NOTE:
hole pattern - it will require drilling BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT
additional hole to fit replacement ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO
ECM bolt pattern. CORRECTLY PROGRAM REPLACEMENT MODULE.
MISCELLANEOUS
0432-048 0432-049
BASE: FILTER FUEL/WATER FILTER: FUEL/WATER SEPA- 0702-285
SEPARATOR RATOR PLATE: ADAPTER TBI
0950-824
0950-102 COVER: WEATHER EFI 0720-000
COVER: WEATHER VORTEC NON-VORTEC FLAME ARRESTOR: 8” TBI
33
MISCELLANEOUS - Continued
0720-560 0720-080
INJECTOR KIT: 5.7 11# INJECTOR KIT: 5.7 30#
PRE 5/95 SER#15681 & BEFORE AFTER SER#15682 0720-490
BLUE/BLACK BAND LAVENDER/PURPLE BAND FILTER: FUEL IN-LINE EFI
0720-601
SEAL: TBI O-RING FUEL FEED
LARGE
0720-602 0720-900
0806-998 SEAL: TBI-O-RING FUEL RETURN BOLT: TBI MOUNTING
CODE MATE SMALL (3 REQUIRED)
0730-957 0000-882
BOLT: INTAKE MANIFOLD 0080-650 FITTING: FUEL PUMP OUT
(8 REQUIRED) GROMMET: HI-PRESS PUMP V6/V8
0720-889
0720-806 0720-851
0000-887 FITTING: EFI FUEL PUMP FITTING: 1/4” NPT X 3/8” HOSE
FITTING: VENT HOSE VAPOR 90D BRASS 90D
0720-889
0720-455
FITTING: 1/4” NPT X 1/4” NPT 0000-893
FITTING: EFI RETURN “T”
F/M EL PLUG: PIPE 1/4” HEX HEAD
34
Marine Power ELECTRONIC FUEL INJECTION - GM PFI 350 / 5.7 VORTEC
PFI THROTTLE BODY FUEL LINES
0430-004
FUEL LINE: FUEL/WATER
SEPARATOR TO ELECTRIC
FUEL PUMP (LOW PRESSURE)
0430-002
FUEL LINE: HI-PRESS PUMP
INTAKE TO FUEL RAIL
0730-257
MANIFOLD: INTAKE 5.7 GM PFI
GASKETS 0730-349
FUEL LINE: 3.0L-8.2L
0307-020 0730-650
GASKET: FUEL PUMP GASKET: PFI T-BPDU
FLANGE 350 5.7 / 7.4 L-29
0730-657
GASKET: INTAKE MANIFOLD 0730-361
5.7V (SET) FUEL LINE: REGULATOR TO
HI-PRESSURE PUMP (RETURN “T”)
35
BRACKETS
0730-282N2 0730-278N2
0730-103 BRACKET: FUEL/WATER SEPA- BRACKET: LOW PRESSURE
BRACKET: HI-PRESS PUMP RATOR ALL FUEL PUMP
9902-152 0730-284N5 0730-284B

BRACKET: MAP SENSOR BRACKET: ELEC BRACKET: PFI RELAY
SMALL COMPONENT PFI 5.7 GM
HARNESSES
0806-735N5 1140-334P8
HARNESS: PFI 5.7 MEFI3 HARNESS: PRIMARY ENGINE EFI >8/99
REFER TO PAGES 40 & 41 FOR WIRING HARNESS DIAGRAM
FUEL PUMPS
0303-016F1
PUMP: ELECTRONIC FUEL PUMP
7PSI (LOW PRESSURE)
0730-016
PUMP: FUEL EFI 5.7-8.2
(HI-PRESSURE)
36
ELECTRICAL
0806-005 0806-057 0806-010F12

SENSOR: KNOCK 5.7 EFI/MSTS SENSOR: MAP 5.7 PFI SENDER: TEMP EFI/MSTS
0806-599 0806-596 0806-600

MODULE: ECM EFI #2 MODULE: ECM EFI #3 MODULE: ECM >98 #4
MEFI 1 MEFI 2 MEFI 3 / MEFI 4
Order This ECM To Order This ECM To Order This ECM To

Replace The Following ECM: Replace The Following ECM: Replace The Following ECM:
Model #: 16220371 or Model #: 16210729 Model #: 16237009
Model #: 16189069
The #16189069 ECM has offset NOTE:
hole pattern - it will require drilling BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT
additional hole to fit replacement ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO
ECM bolt pattern. CORRECTLY PROGRAM REPLACEMENT MODULE.
HOSES
0700-125 0730-427
HOSE: FUEL/VENT 1/8” HOSE: 5.7 PFI PRESSURE
(Per Ft) REGULATOR ASSM
0730-457
HOSE: CRANKCASE VENT
5.7 PFI
HHTO-010
HOSE: HEATER 5/8”
(Per Ft)
37
MISCELLANEOUS
0730-401 0757-550 0730-501

FUEL RAIL: PFI 5.7 EDEL- FILTER: AIR GM PFI SB INJECTOR: FUEL PFI 5.7
BROCK ROUND INLET MP
0730-510 0432-048 0432-049

REGULATOR: FUEL PRES- BASE: FILTER FUEL/WATER FILTER: FUEL/WATER
SURE SB PFI/BB SEPARATOR SEPARATOR
FITTINGS - PLUGS - BOLTS - ETC
0000-845 0538-869
0730-882 FITTING: 3/4” PIPE X 5/8” HOSE FITTING: 1/2”NPT X 5/8” HOSE
FITTING: BUSHING 1/4” X 3/8” 90D 90D
0000-882 0720-806
FITTING: FUEL PUMP OUT FITTING: FUEL PUMP VA- 0720-455
V6/V8 POR 90D FITTING: EFI RETURN “T”
0720-851 0730-827
FITTING: 1/4” NPT X 3/8” HOSE FITTING: INTAKE MANIFOLD 0000-893
BRASS 90D VACUUM PLUG: PIPE 1/4” HEX HEAD
38
FITTINGS - PLUGS - BOLTS - ETC
0730-952
BOLT: GM PFI 5.7
THROTTLE BODY / FUEL RAIL
0730-057 (3 REQUIRED FOR TB
VALVE: PCV ASSM 5.7 PFI 4 REQUIRED FOR FR)
0730-957 0730-951
BOLT: INTAKE MANIFOLD 5.7V BOLT: PFI FUEL PRESSURE REGULATOR
(8 REQUIRED) (1 REQUIRED)
39
Marine Power ELECTRONIC FUEL INJECTION 350 / 5.7 VORTEC
EFI PRIMARY WIRING HARNESS
40
EFI SECONDARY WIRING HARNESS
41
SHIFT INTERRUPT DIAGRAM
PARTS LISTED ON PAGE 19
42
Marine Power POWER STEERING GROUP 350 / 5.7 VORTEC
0310-104F7 0310-105F7 0310-001

PUMP: POWER STEERING RESERVOIR: POWER STEERING PULLEY: POWER STEERING
0310-203
0310-004 BRACKET: P/S
PUMP: POWER PUMP
STEERING MOUNTING
OLD STYLE
0570-000
BRACKET: P/S-SEAPUMP
0310-109K8 0310-255
0791-006 BRACKET: RESERVOIR RAW BRACKET: RESERVOIR
BRACKET: OIL COOLER 6” WATER FRESH WATER
0310-007N3 0440-001 0547-351

BRACKET: P/S/TENSION COOLER: OIL 5” X 1-1/4” BELT: POWER STEERING SB
HPWS-010 HPWS-006
HOSE: 5/8” POWER STEERING HOSE: 3/8” RESERVOIR-COOLER 0310-110
2 FT REQUIRED 3 FT REQUIRED HOSE: P/S PRESSURE
0310-111 1456-000 1458-005

HOSE: P/S RETURN HOSE: RW HSG - COOLER HOSE: SEAPUMP - COOLER
43
Marine Power POWER STEERING GROUP 350 / 5.7 VORTEC
POWER STEERING DIAGRAM
#0310-350
KIT: POWER STEERING RAW WATER 5.7
#0311-350
KIT: POWER STEERING FRESH WATER 5.7
NOTE: MARINE POWER POWER STEERING KIT WILL NOT RETROFIT
ON MERCRUISER APPLICATIONS WITH FRESH WATER COOLING
44
Marine Power MOUNTING GROUP 350 / 5.7 VORTEC
ENGINE MOUNTS
0032-001I6 0032-001 0032-001F12 0032-002

MOUNT: TRUNION MOUNT: TRUNION MOUNT: TRUNION MOUNT: ENGINE
SHORT MEDIUM TALL ENPAC
GEAR MOUNTS
0034-210 0034-215
0034-100 MOUNT: GEAR UNIVERSAL MOUNT: GEAR UNIVERSAL
MOUNT: GEAR BW 5000C & HURTH BW 5000C & HURTH
BW 71C / 72C STARBOARD PORT
NOTE: THE GEAR MOUNTS LISTED ARE MOUNTS CURRENTLY IN USE.

PLEASE CALL FOR PRICING AND AVAILABILITY ON PREVIOUSLY USED MOUNTS.
MISCELLANEOUS
1435-000 0032-003I6 0032-004

MOUNT: ISOLATOR PIN: ENGINE / GEAR 4.75” PIN: ENGINE / GEAR 6”
45
Marine Power TRANSMISSION GROUP 350 / 5.7 VORTEC
TRANSMISSIONS
VELVET DRIVE DIRECT DRIVE VELVET DRIVE 5000C SERIES HURTH DIRECT DRIVE
6450-100
6017-004 6020-001 GEAR: 450D 1:1
GEAR: 71C 1:1 GEAR: 5000C 1:1
6018-002 6020-002 HURTH
GEAR: 72C 1:1 GEAR: 5000C 1.25:1
6020-003
VELVET DRIVE 72C SERIES GEAR: 5000C 1.5:1
6020-004
GEAR: 5000C 2.0:1
6020-005
GEAR: 5000C 2.5:1
6020-006 6450-125
GEAR: 5000C 2.8:1 GEAR: 450A 1.25:1
6450-150
VELVET DRIVE 72C V-DRIVE GEAR: 450A 1.5:1
SERIES 6450-200
GEAR: 450A 2.0:1
6018-004
GEAR: 72C 1.5:1
HURTH V-DRIVE
6018-106
GEAR: 72C 1.88:1
6018-210
GEAR: 72C 2.1:1
6018-010
GEAR: 72C 2.5:1
6018-012 6005-012
GEAR: 72C 2.9:1 GEAR: 72C V-DRIVE 1.2:1
GEAR DRIVEN
6005-013
GEAR: 72C V-DRIVE 1.2:1 6635-130
VELVET DRIVE 5000V
GEAR: 630V 1.3:1
V-DRIVE SERIES CHAIN DRIVEN
6005-010 6635-150
GEAR: 72C V-DRIVE 1.5:1 GEAR: 630V 1.6:1
CHAIN DRIVEN 6635-210
6005-011 GEAR: 630V 2.0:1
GEAR: 72C V-DRIVE 1.5:1 6635-250
GEAR DRIVEN GEAR: 630V 2.5:1
6005-002
GEAR: 72C V-DRIVE 1.9:1
NOTE:
GEAR DRIVEN
SOME TRANSMISSIONS
6005-003
6002-002 LISTED MAY NOT BE AN
GEAR: 5000V 1.25:1 IN-STOCK ITEM.
CHAIN DRIVEN
6002-003 LEAD TIMES MAY
6005-004
GEAR: 5000V 1.5:1 APPLY TO CERTAIN
6002-004 TRANSMISSIONS.
CHAIN DRIVEN
GEAR: 5000V 2.0:1 CALL FOR
6005-005
6022-005 AVAILABILITY.
GEAR: 5000V 2.5:1 GEAR DRIVEN
46
Marine Power TRANSMISSION GROUP 350 / 5.7 VORTEC
GEAR LINES, COOLER, SWITCHES & FITTING
0000-899
0440-549G3 FITTING: OIL / GEAR
COOLER: DUAL 5 X 9 GEAR COOLER
1256-037F8
GEAR LINE: 37” SPORTPAC
1256-042F8
GEAR LINE: 42” SPORTPAC 6450-204
1250-003E3 6640-005 SWITCH: GEAR ALARM
GEAR LINE: 45” SPORTPAC SWITCH: NEUTRAL SAFETY HI-TEMP OIL
SHIFT BRACKETS
1194-000
1194-630 1194-500J12 BRACKET: SHIFT GEAR BW
BRACKET: SHIFT HURTH 630A BRACKET: SHIFT BW5000 71C/72C
47
MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING
PART NUMBER DESCRIPTION PAGE NUMBER(S)

0105-000 ADAPTER: CONE BERKLEY STYLE 5
0007-042 ADAPTER: OIL BYPASS 2, 8
1210-000E7 ALTERNATOR: 51 AMP 18
0007-120 ARM KIT: ROCKER W/ARM, BALL, NUT 4
0007-250 BAFFLE: OIL PAN 350/5.7V 2
0007-004 BALANCER: HARMONIC 350 2
0017-004 BALANCER: HARMONIC 5.7V 2
0000-006 BALL JOINT: CONTROL CABLE 30
0900-100 BASE: DUAL OIL 8
0432-048 BASE: FUEL/WATER SEPARATOR FILTER 27, 29, 33, 38
0900-001 BASE: SINGLE OIL 8
0505-009 BASE: T-STAT HOUSING FWS REAR MT SB 9
0017-090 BEARING: CAMSHAFT #1 350/5.7V 2
0017-091 BEARING: CAMSHAFT #2, #5 350/5.7V 2
0007-038 BEARING: CONNECTING ROD 181/350/5.7V 2
0017-189 BEARING: CRANKSHAFT #1, 2, 3, 4 5.7V 96> 2
0009-440 BEARING: CRANKSHAFT #1, 2, 3, 4 SB 91-95 2
0017-191 BEARING: CRANKSHAFT #5 5.7V 96> 2
0009-009 BEARING: CRANKSHAFT #5 SB 91-95 2
0563-009 BEARING: SEAWATER PUMP JOHNSON F5B/F6B 13
0102-538 BELLHOUSING: CAL JET 14” TOP MT 5
0100-000 BELLHOUSING: INBOARD GAS 5
0545-350 BELT: ALTERNATOR SB 18
0547-351 BELT: POWER STEERING SB 43
0053-043 BOLT: CAMSHAFT RETAINER 350/5.7V/BB 2
0025-266 BOLT: CAMSHAFT SPROCKET 2
0007-066 BOLT: CONNECTING ROD 350/5.7V 2
0007-961 BOLT: CRANK REAR OIL SEAL RETAINER 2
0011-154 BOLT: CRANKSHAFT BEARING CAP 2
0007-027 BOLT: CYLINDER HEAD LONG 350/5.7V 4
0007-028 BOLT: CYLINDER HEAD MEDIUM 350/5.7V 4
0007-029 BOLT: CYLINDER HEAD SHORT 350/5.7V 4
0017-002 BOLT: HARMONIC BALANCER 2
0730-384 BOLT: IAC & TP SENSOR ATTACHING 35
0730-957 BOLT: INTAKE MANIFOLD 5.7V 34, 39
1110-903 BOLT: LOOM SS SB 19
0000-032 BOLT: OIL FILTER ADAPTER 2
0730-951 BOLT: PFI FUEL PRESSURE REGULATOR 39
0730-952 BOLT: PFI THROTTLE BODY GM 5.7 39
0720-900 BOLT: TBI MOUNTING 34
0007-958 BOLT: TIMING COVER 350 2
0017-958 BOLT: TIMING COVER 5.7V 2
0009-107 BOLT: VALVE COVER 262/350/5.7V 4
0509-101F4 BOTTLE: RECOVERY 10
1184-000 BRACKET: ALTERNATOR SUPPORT SB 18
0407-200 BRACKET: DIPSTICK TUBE 7
0901-538 BRACKET: DUAL OIL BASE CAL JET 8
0901-350 BRACKET: DUAL OIL BASE SB / NW JET 8
48

0720-289N4 BRACKET: ECM TBI 5.7-7.4 32
1150-100F11 BRACKET: ELEC COMPONENT 29, 32
0730-284N5 BRACKET: ELECT COMPONENT PFI 5.7 36
0730-282N2 BRACKET: FUEL/WATER SEPARATOR 27, 29, 32, 36
0506-115F6 BRACKET: FW FRONT MOUNT LH SB 10
0506-114F6 BRACKET: FW FRONT MOUNT RH SB 10
0505-014 BRACKET: FW REAR MOUNT LH SB 10
0505-015 BRACKET: FW REAR MOUNT RH SB 10
1440-001 BRACKET: GEAR COOLER TWIST 8
0730-103 BRACKET: HI-PRESSURE PUMP 36
0730-103N2 BRACKET: HI-PRESSURE PUMP EFI 32
0720-288 BRACKET: INTAKE Z / ELEC COMPONENT 29
0009-700F10 BRACKET: LIFT FRONT SB 14
0053-700F10 BRACKET: LIFT REAR LONG 14
0053-701F10 BRACKET: LIFT REAR SHORT 14
0053-702 BRACKET: LIFT REAR TBI SB/BB 14
0028-701 BRACKET: LIFT SB VORTEC RW 14
0730-278N2 BRACKET: LOW PRESSURE FUEL PUMP 27, 29, 32, 36
0720-220 BRACKET: MAP SENSOR EFI 32
9902-152 BRACKET: MAP SENSOR SMALL 36
0791-006 BRACKET: OIL COOLER 6” 8, 43
0730-284B BRACKET: PFI RELAY GM 36
0570-000 BRACKET: POWER STEERING - SEAPUMP 43
0310-007N3 BRACKET: POWER STEERING / TENSION 43
0310-203 BRACKET: POWER STEERING PUMP MOUNTING 43
0509-102 BRACKET: RECOVERY BOTTLE MOUNTING 10
0310-255 BRACKET: RESERVOIR FRESH WATER 43
0310-109K8 BRACKET: RESERVOIR RAW WATER 43
0573-000 BRACKET: SEAWATER PUMP SB 12
1194-500J12 BRACKET: SHIFT BW 5000 GAS 47
1194-000 BRACKET: SHIFT BW 71/72C 47
1194-630 BRACKET: SHIFT HURTH 630A 47
1185-000 BRACKET: TENSION ARM SB/BB 18
0720-279 BRACKET: THROTTLE 5.7L-7.4L TBI 32
0730-882 BUSHING: 1/4” X 3/8” 38
0000-847 BUSHING: 3/4 X 1/4 14
0572-001 BUSHING: SEAWATER PUMP 12
0520-001 BYPASS: OIL SB 8
0566-004P8 CAM: SEAWATER PUMP FULL JABSCO 12
0563-002 CAM: SEAWATER PUMP JOHNSON F5B 13
0007-089 CAMSHAFT: 350 FLAT TAPPET NR 91-95 2
0008-089 CAMSHAFT: 350 FLAT TAPPET OR 91-95 2
0017-089 CAMSHAFT: 5.7V ROLLER NR 96> 2
0805-001E5 CAP: DISTRIBUTOR V8 18
0011-102 CAP: OIL FILL <89 350 4
0009-102 CAP: OIL FILL 90> 350/5.7V 4
0505-002 CAP: T-STAT HOUSING BASE FWS REAR MT 9
0007-378 CAP: VALVE SPRING 350 91-95 4
0017-378MK CAP: VALVE SPRING 5.7V 96> 4
49

0701-416N3 CARBURETOR: HOLLEY 5.7 OEM STYLE 28
0701-416 CARBURETOR: HOLLEY 5.7 UNIVERSAL 28
0702-280 CARBURETOR: ROCHESTER QUADRAJET 27
0007-084B CHAIN: TIMING 350/5.7V (ROLLER CHAIN) 2
1140-004 CIRCUIT BREAKER: IGNITION 19
0000-001 CLAMP: CONTROL CABLE CLIP 30
0007-312 CLAMP: DIPSTICK TUBE ALUM PAN 7
1005-000 CLAMP: DIPSTICK TUBE RUBBER COATED 3/8” 7
0303-042 CLAMP: DISTRIBUTOR 18
0791-000 CLAMP: OIL COOLER 2” 8
0790-000 CLAMP: PREFORM SEAPUMP HOSE 1-1/2” 9
0000-002 CLIP: CONTROL CABLE DUAL 30
0000-001O8 CLIP: CONTROL CABLE SINGLE 30
1110-001 CLIP: IGNITION WIRE 19
0806-998 CODE MATE 34
0805-101H3 COIL: HIGH PERFORMANCE 18
0007-036 CONNECTING ROD: 181/350/5.7V 2
0440-549G3 COOLER: DUAL 5 X 9 8, 11, 47
0440-001 COOLER: ENGINE OIL 5” X 1-1/4” 8, 11, 43
0017-999N6 COUPLER: 14” VOLVO VR2 5
0025-990F7 COUPLER: FLEXPLATE 12-3/4” 5
0007-990F7 COUPLER: FLEXPLATE 14” 5
0151-000 COVER: DUST 12-3/4” 6
0151-538 COVER: DUST CAL JET 14” 6
0151-014 COVER: DUST FORWARD ENTRY 14” 6
0150-000 COVER: DUST REAR ENTRY 6
0566-003P8 COVER: SEAWATER PUMP JABSCO 12
0563-003 COVER: SEAWATER PUMP JOHNSON F5B/F6B 13
0007-058 COVER: TIMING 350 2
0017-058 COVER: TIMING 5.7V 2
0950-100 COVER: WEATHER 27
0950-824 COVER: WEATHER EFI NON-VORTEC 33
0950-102 COVER: WEATHER VORTEC 29, 33
0007-021 CRANKSHAFT: 350 NR 91-95 2
0017-021 CRANKSHAFT: 5.7V NR 96> 2
0072-000 DAMPER PLATE: SB 12-3/4” 5
0071-000 DAMPER PLATE: SB 14” 5
0307-002 DIPSTICK TUBE: 350 7
0307-002N5 DIPSTICK TUBE: 5.7 7
0007-310 DIPSTICK TUBE: ALUM PAN 350/5.7 7
0407-002 DIPSTICK TUBE: PLASTISOL PAN SB/BB/6.5 7
0307-001 DIPSTICK: 350/5.7 7
0307-001N5 DIPSTICK: 5.7 7
0007-311 DIPSTICK: ALUM 350/5.7 7
0805-000E5 DISTRIBUTOR: ELECTRONIC 350/5.7 18
0807-000M5 DISTRIBUTOR: ELECTRONIC BB 18
0808-000P9 DISTRIBUTOR: ELECTRONIC V8 RH 18
7909-005 DRIVE LINE: NW JET / CAL JET 6
0000-004 EYE: CONTROL CABLE 30
0757-550 FILTER: AIR GM PFI SB ROUND INLET 38
50

0720-490 FILTER: FUEL IN-LINE EFI 34
0432-049 FILTER: FUEL/WATER SEPARATOR 27, 29, 33, 38
0905-000 FILTER: OIL ENPAC 8
0904-000 FILTER: OIL SPORTPAC 8
0538-869 FITTING: 1/2” NPT X 5/8” HOSE 90D 38
0720-889 FITTING: 1/4” NPT X 1/4” NPT F/M EL 34
0720-851 FITTING: 1/4” NPT X 3/8” HOSE BRASS 90D 14, 34, 38
0000-845 FITTING: 3/4” PIPE X 5/8” HOSE 90D 14, 38
0400-801 FITTING: BANJO METRIC 7
0400-800 FITTING: BANJO STANDARD 7
0720-852 FITTING: BRASS 1/4 X 3/8 STR 14
0000-815H7 FITTING: BRASS 90D 3/4 X 1 14
0000-800H7 FITTING: BRASS STRAIGHT 3/4 X 1 14
0000-871 FITTING: DUAL OIL BASE 8
0720-455 FITTING: EFI RETURN “T” 34, 38
0000-882 FITTING: FUEL PUMP OUT V6/V8 34, 38
0720-806 FITTING: FUEL PUMP VAPOR 90D 34, 38
0730-827 FITTING: INTAKE MANIFOLD VACUUM 38
0000-899 FITTING: OIL/GEAR COOLER 47
0000-887 FITTING: VENT TUBE 29, 34
0720-000 FLAME ARRESTOR: 8” TBI 33
0951-200G2 FLAME ARRESTOR: CARB 181/V6/5.7 27, 29
0952-002N6 FLAME ARRESTOR: CARB NW JET 2-1/2” TALL 29
0007-142B FLYWHEEL: 12-3/4” BOTTOM MOUNT 5
0007-141 FLYWHEEL: 14” BOTTOM MOUNT 5
0007-143G1 FLYWHEEL: 14” JET FLEXPLATE 5
0007-140 FLYWHEEL: 14” TOP MOUNT 5
0730-349 FUEL LINE: 3.0L - 8.2L 31, 35
0730-359 FUEL LINE: 5.7L MP BILLET RETURN 31
0416-101N3 FUEL LINE: CARB - PUMP OEM CARB 28
0416-003P12 FUEL LINE: CARB - PUMP UNIVERSAL CARB 28
0430-002 FUEL LINE: HI-PRESSURE PUMP TO FUEL RAIL 35
0430-000 FUEL LINE: MECH FUEL PUMP TO CARB 350 27
0720-404O7 FUEL LINE: PUMP TO TBI UNIT 31
0730-361 FUEL LINE: REGULATOR TO HI-PRESSURE PUMP 35
0430-004 FUEL LINE: SEPARATOR TO ELECT FUEL PUMP 28, 31, 35
0430-051 FUEL LINE: SEPARATOR TO PUMP 350 FRONT PORT 27
0430-053F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR PORT 27
0430-054F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR STBD 27
0730-401 FUEL RAIL: PFI 5.7 EDELBROCK 38
0720-361 GASKET KIT: TBI 5.7-8.2 31
0501-001N4 GASKET: BLOCK-OFF MERC SB/BB FW 11, 25
0705-004 GASKET: CARB HOLLEY 1/8” 29, 31
0700-002 GASKET: CARB ROCHESTER 27
0307-050 GASKET: CIRC WATER PUMP SB 2, 12
0025-610 GASKET: CRANK REAR OIL SEAL SB 2
0007-025 GASKET: CYLINDER HEAD 350/5.7V 4
0303-043 GASKET: DISTRIBUTOR V6/V8 18
0307-020 GASKET: FUEL PUMP FLANGE 350 35
51

0730-657 GASKET: INTAKE MANIFOLD 5.7V SET 29, 31, 35
0007-245A GASKET: OIL PAN 350/5.7 8
0992-301G5 GASKET: RISER C-R FW MP RISER 11, 25
0992-205P5 GASKET: RISER C-R MP 2000 11, 25
0992-300G5 GASKET: RISER C-R V8 MP 11, 25
0992-310N4 GASKET: RISER MERC RW 11, 25
0999-774 GASKET: RISER VOLVO VR1 11, 26
0566-002P8 GASKET: SEAWATER PUMP JABSCO 12
0562-002 GASKET: SEAWATER PUMP JOHNSON F5B/F6B 13
0720-651 GASKET: TBI 51MM BORE 5.7L-7.4L 31
0730-650 GASKET: THROTTLE BODY PFI 35
0009-061 GASKET: TIMING COVER 262/350 91-95 2
0303-009 GASKET: T-STAT ENGINE V6/V8 11
0505-027 GASKET: T-STAT FWS LOWER 11
0505-007 GASKET: T-STAT FWS UPPER 11
0007-101B GASKET: VALVE COVER 350/5.7V 4
0945-015 GAUGE: FUEL 20
0945-476 GAUGE: HOUR METER 20
0945-005 GAUGE: OIL PRESSURE 20
0945-004 GAUGE: TACHOMETER GAS 20
0945-003 GAUGE: VOLTMETER 20
0945-002 GAUGE: WATER TEMP 20
0010-081 GEAR KIT: CAMSHAFT/CRANKSHAFT 350/5.7V 2
1256-037F8 GEAR LINE: 37” SPORTPAC 47
1250-003E3 GEAR LINE: 45” SPORTPAC 47
6450-125 GEAR: HURTH 450A 1.25:1 46
6450-150 GEAR: HURTH 450A 1.5:1 46
6450-200 GEAR: HURTH 450A 2.0:1 46
6450-100 GEAR: HURTH 450D 1:1 DIRECT DRIVE 46
6635-130 GEAR: HURTH 630V V-DRIVE 1.3:1 46
6020-002 GEAR: VELVET DRIVE 5000 1.25:1 46
6020-001 GEAR: VELVET DRIVE 5000 1:1 46
6002-002 GEAR: VELVET DRIVE 5000 V-DRIVE 1.25:1 46
6017-004 GEAR: VELVET DRIVE 71C 1:1 46
6018-004 GEAR: VELVET DRIVE 72C 1.5:1 46
52

6005-013 GEAR: VELVET DRIVE 72C V-DRIVE 1.2:1 CHAIN 46
6005-012 GEAR: VELVET DRIVE 72C V-DRIVE 1.2:1 GEAR 46
0080-650 GROMMET: HI-PRESSURE PUMP 34
0007-119 GUIDE: VALVE 350/5.7V 4
0947-010 HARNESS: 10 FT EXTENSION 20
1140-240N7 HARNESS: CARBURETED 3.0-8.2L 20
0806-735N5 HARNESS: PFI 5.7 MEFI3 36
1140-334P8 HARNESS: PRIMARY ENGINE EFI >8/99 32, 36
0806-824N5 HARNESS: TBI 5.7 32
0007-024 HEAD: CYLINDER BARE 350 91-95 4
0017-024 HEAD: CYLINDER BARE 5.7V 96> 4
0017-024Z HEAD: CYLINDER COMPLETE 5.7V 96> 4
HPWS-006 HOSE: 3/8” 43
0992-215P5 HOSE: BYPASS MP 2000 RW 26
1452-000F11 HOSE: CIRC PUMP 9
1455-003 HOSE: CIRC PUMP TO TANK RM 9
0730-457 HOSE: CRANKCASE VENT PFI 5.7 37
0700-125 HOSE: FUEL/VENT 1/8” 37
1455-017G8 HOSE: FW TANK TO MANIFOLD SB 9
HHT0-010 HOSE: HEATER 5/8” 37
1458-102P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE PORT 9
1458-101P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE STAR 9
0730-427 HOSE: PFI PRESSURE REGULATOR ASSM 5.7 37
HPWS-010 HOSE: POWER STEERING 5/8” 43
0310-110 HOSE: POWER STEERING PRESSURE 43
0310-111 HOSE: POWER STEERING RETURN 43
1456-000 HOSE: RAW WATER HOUSING - COOLER 9, 43
1458-004 HOSE: RISER TO FW TANK SB 9
HWRF-016 HOSE: SEAFLEX 1” 9
HWRF-020 HOSE: SEAFLEX 1-1/4” 9
1458-005 HOSE: SEAWATER PUMP TO COOLER 9, 43
1458-003 HOSE: SEAWATER PUMP TO FW TANK 9
1450-100 HOSE: VENT TUBE 29
0506-009F4 HOUSING: T-STAT FRESH WATER 9
0509-004N11 HOUSING: T-STAT FWS 9
0212-001 HOUSING: T-STAT MERC STYLE RAW WATER 10
0210-000 HOUSING: T-STAT RAW WATER 9
0563-020 IMPELLER KIT: JOHNSON F5B SB 12
53

0562-020 IMPELLER KIT: JOHNSON F6B BB 12
0563-001 IMPELLER: SEAWATER PUMP F5B JOHNSON 13
0566-001P8 IMPELLER: SEAWATER PUMP JABSCO 12
0720-560 INJECTOR KIT: 5.7 11# PRE 5/95 (BLUE/BLACK BAND) 31, 34
0720-080 INJECTOR KIT: 5.7 30# TBI (LAVENDER/PURPLE BAND) 31, 34
0730-501 INJECTOR: FUEL PFI 5.7 MP 38
0004-094 KEY: CRANKSHAFT BALANCER 2
0007-380 KEY: VALVE STEM 350/5.7V/6.5 4
0701-420 KIT: CARB REBUILD HOLLEY 4160 27
0102-100G4 KIT: CARB REBUILD ROCHESTER QUADRAJET 27
0430-017 KIT: ELEC FUEL PUMP HOLLEY 4160 5.7V 30
0430-022 KIT: ELEC FUEL PUMP HOLLEY UNIVERSAL 30
0506-006N5 KIT: FRESH WATER TANK BYPASS SB 9
0303-018F4 KIT: MOUNTING ELECTRIC FUEL PUMP 27, 29
0520-000 KIT: OIL BYPASS 8
0900-400 KIT: OIL EXCHANGE 8
0310-311 KIT: POWER STEERING FRESH WATER 5.7 44
0310-310 KIT: POWER STEERING RAW WATER 5.7 44
0007-097 LIFTER: VALVE FLAT TAPPET 350 91-95 (SET 8) 4
0017-097 LIFTER: VALVE ROLLER 5.7V >96 (SET 8) 4
0566-008P8 LIPSEAL: SEAWATER PUMP JABSCO 12
0563-008 LIPSEAL: SEAWATER PUMP JOHNSON F5B/F6B 13
0994-538 MANIFOLD: EXHAUST MERC STYLE ALUMINUM 25
0994-100 MANIFOLD: EXHAUST MERC STYLE IRON 25
0994-200P5 MANIFOLD: EXHAUST MP 2000 FW 5.7 26
0994-210P5 MANIFOLD: EXHAUST MP 2000 RW 5.7 26
0994-528 MANIFOLD: EXHAUST MP ALUM 350/5.7 25
0994-000 MANIFOLD: EXHAUST MP IRON 350/5.7 25
0994-537 MANIFOLD: EXHAUST MP POLISHED ALUMINUM 25
0999-772 MANIFOLD: EXHAUST VOLVO VR1 26
0017-277P1 MANIFOLD: INTAKE 5.7 CAST IRON 28
0730-257 MANIFOLD: INTAKE 5.7 GM PFI 35
0017-276N11 MANIFOLD: INTAKE 5.7V WITH BRASS RW 28, 31
0017-275N11 MANIFOLD: INTAKE 5.7V WITHOUT BRASS FW 28, 31
0807-006M5 MODULE: DISTRIBUTOR 18
0806-599 MODULE: ECM EFI #2 33, 37
0806-596 MODULE: ECM EFI #3 33, 37
0806-600 MODULE: ECM EFI MEFI3 #4 >98 33, 37
0730-449 MOTOR: IAC 35
9920-102 MOTOR: IAC 31
0032-002 MOUNT: ENGINE ENPAC 45
0032-001 MOUNT: ENGINE TRUNION MEDIUM 45
0032-001I6 MOUNT: ENGINE TRUNION SHORT 45
0032-001F12 MOUNT: ENGINE TRUNION TALL 45
0034-100 MOUNT: GEAR BW 71/72C 45
0034-215 MOUNT: GEAR UNIVERSAL BW 5000C / HURTH PORT 45
0034-210 MOUNT: GEAR UNIVERSAL BW 5000C / HURTH STBD 45
54

1435-000 MOUNT: ISOLATOR 45
*NSL0-006 NUT: 3/8” SELF LOCK NC SS 26
0060-067 NUT: CONNECTING ROD 350/5.7V/BB 2
0007-962 NUT: CRANK REAR OIL SEAL RETAINER 2
0021-985 NUT: ROCKER ARM 4
1460-001 OIL DRAIN: EZ METRIC 8
1460-000 OIL DRAIN: EZ STANDARD 8
1256-019 OIL LINE: 19.5” 90-90 8
1250-002E3 OIL LINE: 28” 90-90 8
1250-051F8 OIL LINE: 51” 90-90 8
0007-241P10 OIL PAN: ALUMINUM SHALLOW 350/5.7L 7
0007-241 OIL PAN: DOOLEY JET 350/5.7L 7
0007-246 OIL PAN: PLASTISOL 6QT 350/5.7L 7
0520-002 O-RING: BYPASS COVER 8
0992-110P5 O-RING: RISER MP 2000 26
0945-000 PANEL: INSTRUMENT 20
0007-090 PIN: CAMSHAFT GEAR LOC 2
0000-003 PIN: CONTROL CABLE EYE 30
0025-910 PIN: CRANKSHAFT REAR OIL SEAL HOUSING 2
0007-206 PIN: CYLINDER HEAD LOC 4
0032-003I6 PIN: ENGINE/GEAR 4.75” 45
0032-004 PIN: ENGINE/GEAR 6” 45
0007-260 PIN: OIL PUMP LOC 2
0020-037 PISTON: 2
0009-037LK PISTON: 4.3V/5.7V 2
0102-537 PLATE: ACCESS CALL JET BELLHOUSING 5
0702-285 PLATE: ADAPTER TBI 33
0500-001 PLATE: BLOCK-OFF SB/BB MP 11, 25
0506-774 PLATE: BLOCK-OFF VOLVO VR1 11, 26
0151-010 PLATE: STARTER BELLHOUSING 6
0009-208 PLUG: CAMSHAFT REAR BEARING HOLE 2
0025-815 PLUG: CYLINDER HEAD CORE 181/350/5.7 4
0009-862 PLUG: CYLINDER HEAD CORE SB 91-95 4
0000-893 PLUG: PIPE 1/4” HEX HEAD 34,39
0000-878 PLUG: PIPE 3/8 14
0307-007 PULLEY: CIRC PUMP 2 GROOVE 181/SB/BB 14
0307-028 PULLEY: CRANKSHAFT 2 GROOVE 350/5.7 14
1210-002 PULLEY: DUAL ALTERNATOR 14
0310-001 PULLEY: POWER STEERING 43
0017-071 PUMP: CIRC WATER 350/5.7 12
0730-016 PUMP: FUEL EFI 5.7-8.2 32, 36
0303-016F1 PUMP: FUEL ELECTRONIC 7PSI 27, 29, 32, 36
0307-016 PUMP: FUEL MECHANICAL 350 27
0007-255 PUMP: OIL 350/5.7V 2
0017-257 PUMP: OIL SB JET W/SCREEN 2
0310-104F7 PUMP: POWER STEERING 43
55

0310-004 PUMP: POWER STEERING OLD STYLE 43
0566-000P8 PUMP: SEAWATER SB/BB JABSCO 12
0730-510 REGULATOR: FUEL PRESSURE SB PFI/BB 38
6754-850N4 RELAY: ELECTRIC FUEL PUMP 19
1140-102F5 RELAY: HARNESS 40 AMP 19
1140-011N4 RELAY: STARTER 70 AMP 19
1140-006 RELAY: STARTER OLD STYLE 19
0310-105F7 RESERVOIR: POWER STEERING 43
0023-066 RETAINER: CAMSHAFT 350/5.7V/BB 2
0017-034 RETAINER: CRANK REAR OIL SEAL 5.7V 96> 2
0009-034 RETAINER: CRANK REAR OIL SEAL SB 91-95 2
0007-259 RETAINER: OIL PUMP DRIVE SHAFT 2
0014-348 RING SET: PISTON 181/350 DEEP 2
0017-348 RING SET: PISTON SB VORTEC 95> 2
0992-115 RISER: C-R MERC STYLE 15D 25
0992-104 RISER: C-R MERC STYLE 4” ALUMINUM 25
0992-041 RISER: C-R MERC STYLE 4” CERAMIC COATED 25
0992-400 RISER: C-R MERC STYLE 4” IRON 25
0992-200P5 RISER: C-R MP 2000 ALUM FW SB/BB 26
0992-210P5 RISER: C-R MP 2000 ALUM RW SB/BB 26
0994-003 RISER: C-R MP 3” ALUMINUM 25
0992-000 RISER: C-R MP 3” IRON 25
0992-040 RISER: C-R MP 4” IRON 25
0992-005 RISER: C-R MP 4” POLISHED ALUMINUM 25
0999-776 RISER: C-R VOLVO VR1 FW 350/5.7 26
0999-773 RISER: C-R VOLVO VR1 RW 350/5.7 26
0999-777 RISER: C-R VOLVO VR2 26
0007-127 ROD: VALVE PUSH 350 91-95 4
0017-127 ROD: VALVE PUSH 5.7V 96> 4
0007-379 ROTATOR: VALVE 91> 4
0805-002E5 ROTOR: DISTRIBUTOR 350/5.7 18
0007-256 SCREEN: OIL PUMP 350/5.7V 2
0566-005P8 SCREW: SEAWATER PUMP CAM JABSCO 12
0563-011 SCREW: SEAWATER PUMP COVER F5B/F6B 13
0566-011P8 SCREW: SEAWATER PUMP COVER JABSCO 12
0563-012 SCREW: SEAWATER PUMP JOHNSON F5B/F6B 13
0009-033 SEAL: CRANK REAR OIL NR 350 91-95 2
0017-033 SEAL: CRANK REAR OIL NR 5.7V 96> 2
0010-033 SEAL: CRANK REAR OIL OR 350 91-95 2
0025-005 SEAL: CRANKSHAFT FRONT OIL 181/262/350 2
0007-178 SEAL: EXHAUST VALVE STEM OIL 350 91-95 4
0017-178 SEAL: EXHAUST VALVE STEM OIL 5.7V 96> 4
0730-383 SEAL: IAC 35
0566-006P8 SEAL: SPACER JABSCO 12
0720-601 SEAL: TBI O-RING FUEL FEED LARGE 34
0720-602 SEAL: TBI O-RING FUEL RETURN SMALL 34
0940-102 SENDER: OIL DUAL 19
0940-002 SENDER: OIL SINGLE 19
0806-010F12 SENDER: TEMP EFI/MSTS 33, 37
0940-101 SENDER: WATER DUAL 1/2” 19
56

0940-001 SENDER: WATER SINGLE 1/2” 19
0806-005 SENSOR: KNOCK 5.7 EFI/MSTS 33, 37
0806-020F12 SENSOR: MAP ALL EFI/MSTS (MEFI 1 & 2) 33
0806-057 SENSOR: MAP SMALL (MEFI3) 37
0730-382 SENSOR: THROTTLE POSITION 35
9920-104 SENSOR: THROTTLE POSITION SB/BB TBI 31
0007-258 SHAFT: OIL PUMP DRIVE 2
0007-377 SHIELD: VALVE STEM OIL 350/5.7V 4
1188-001 SPACER: ALTERNATOR 18
0992-635 SPACER: RISER MERC STYLE 3” 25
0505-008 SPACER: THERMOSTAT REAR MOUNT 10
0007-015 SPARK PLUG: 181/ALL VORTEC 18
0003-015 SPARK PLUG: 350 STD / ALL BB 18
0007-176 SPRING: VALVE 350 91-95 4
0017-176 SPRING: VALVE 5.7V 96> 4
0007-081B SPROCKET: CAMSHAFT 350 91-95 2
0023-081 SPROCKET: CAMSHAFT 5.7V 96> 2
0172-000 STARTER: BOTTOM MOUNT 12-3/4” NR 5
0174-000 STARTER: BOTTOM MOUNT 14” NR 5
0170-000 STARTER: TOP MOUNT 14” NR 5
0171-000 STARTER: TOP MOUNT 14” OR 5
0009-301 STUD: CRANK REAR OIL SEAL RETAINER 2
0007-964 STUD: CRANKSHAFT BEARING CAP 2
0007-963 STUD: CRANKSHAFT REAR OIL SEAL 350/5.7V 2
*SS38-200 STUD: MANIFOLD MP 2000 3/8” X 2” 26
0025-940 STUD: ROCKER ARM BALL 350/5.7V 4
*S000-463 STUD: WEATHER COVER HOLLEY 29
*SS00-464 STUD: WEATHER COVER ROCHESTER 27
6450-204 SWITCH: GEAR ALARM HI-TEMP 47
0303-017F3 SWITCH: HOBBS OIL 19
6640-005 SWITCH: NEUTRAL SAFETY 47
0940-202 SWITCH: OIL PRESSURE 1/8” 7PSI 19
0940-201 SWITCH: WATER TEMP 3/8” 19
0506-103F7 TANK: FWS SB FRONT MOUNT 10
0505-103 TANK: FWS SB REAR MOUNT 10
0000-850 TEE: FRESH WATER 11
0000-852 TEE: HEATER ADAPTER 5/8” 90D 11
0500-007F6 THERMOSTAT: FW FRONT MOUNT V8 10
0500-007 THERMOSTAT: FW REAR MOUNT V8 10
0212-007 THERMOSTAT: RAW WATER MERC 10
0210-002 THERMOSTAT: RAW WATER V8 10
0720-057 THROTTLE BODY: 5.7L 31
0720-057 THROTTLE BODY: 5.7L COMPLETE 31
0730-557 THROTTLE BODY: PFI SB / 7.4L L-29 35
9000-001 TOOL: TIMING 19
0441-103 TUBE: COPPER INLET RW NW JET 11
0007-100D VALVE COVER: 350/5.7V 4
57

0007-100D VALVE COVER: 350/5.7V 4
0007-175 VALVE: EXHAUST 350 91-95 4
0017-175 VALVE: EXHAUST 5.7V >96 4
0007-174 VALVE: INTAKE 350 91-95 4
0017-174 VALVE: INTAKE 5.7V >96 4
0730-057 VALVE: PCV ASSM 5.7 PFI 39
0701-003N2 VALVE: PCV HOLLEY CARB SB 30
0563-013 WASHER: SEAWATER PUMP JOHNSON F5B/F6B 13
0811-027 WIRE LEAD SET: ELECTRIC FUEL PUMP 19
0811-016 WIRE LEAD: COIL TO DIST + FILTER 19
0811-020F8 WIRE LEAD: HOBBS OIL SWITCH 19
0811-019 WIRE LEAD: IGNITION SHIFT INTERRUPT 19
1110-000BLK WIRE SET: IGNITION HI-PERF V8 BLACK 19
1110-000N2 WIRE SET: IGNITION V8 BLACK 19
1110-000E5 WIRE SET: IGNITION V8 YELLOW 19
58
MARINE POWER 5.7 VORTEC PARTS BOOK NUMERICAL LISTING

*NSL0-006 NUT: 3/8” SELF LOCK NC SS 26
*S000-463 STUD: WEATHER COVER HOLLEY 29
*SS00-464 STUD: WEATHER COVER ROCHESTER 27
*SS38-200 STUD: MANIFOLD MP 2000 3/8” X 2” 26
0000-001 CLAMP: CONTROL CABLE CLIP 30
0000-001O8 CLIP: CONTROL CABLE SINGLE 30
0000-002 CLIP: CONTROL CABLE DUAL 30
0000-003 PIN: CONTROL CABLE EYE 30
0000-004 EYE: CONTROL CABLE 30
0000-006 BALL JOINT: CONTROL CABLE 30
0000-032 BOLT: OIL FILTER ADAPTER 2
0000-800H7 FITTING: BRASS STRAIGHT 3/4 X 1 14
0000-815H7 FITTING: BRASS 90D 3/4 X 1 14
0000-845 FITTING: 3/4” PIPE X 5/8” HOSE 90D 14, 38
0000-847 BUSHING: 3/4 X 1/4 14
0000-850 TEE: FRESH WATER 11
0000-852 TEE: HEATER ADAPTER 5/8” 90D 11
0000-871 FITTING: DUAL OIL BASE 8
0000-878 PLUG: PIPE 3/8 14
0000-882 FITTING: FUEL PUMP OUT V6/V8 34, 38
0000-887 FITTING: VENT TUBE 29, 34
0000-893 PLUG: PIPE 1/4” HEX HEAD 34,39
0000-899 FITTING: OIL/GEAR COOLER 47
0003-015 SPARK PLUG: 350 STD / ALL BB 18
0004-094 KEY: CRANKSHAFT BALANCER 2
0007-004 BALANCER: HARMONIC 350 2
0007-015 SPARK PLUG: 181/ALL VORTEC 18
0007-021 CRANKSHAFT: 350 NR 91-95 2
0007-024 HEAD: CYLINDER BARE 350 91-95 4
0007-025 GASKET: CYLINDER HEAD 350/5.7V 4
0007-027 BOLT: CYLINDER HEAD LONG 350/5.7V 4
0007-028 BOLT: CYLINDER HEAD MEDIUM 350/5.7V 4
0007-029 BOLT: CYLINDER HEAD SHORT 350/5.7V 4
0007-036 CONNECTING ROD: 181/350/5.7V 2
0007-038 BEARING: CONNECTING ROD 181/350/5.7V 2
0007-042 ADAPTER: OIL BYPASS 2, 8
0007-058 COVER: TIMING 350 2
0007-066 BOLT: CONNECTING ROD 350/5.7V 2
0007-081B SPROCKET: CAMSHAFT 350 91-95 2
0007-084B CHAIN: TIMING 350/5.7V (ROLLER CHAIN) 2
0007-089 CAMSHAFT: 350 FLAT TAPPET NR 91-95 2
0007-090 PIN: CAMSHAFT GEAR LOC 2
0007-097 LIFTER: VALVE FLAT TAPPET 350 91-95 (SET 8) 4
0007-100D VALVE COVER: 350/5.7V 4
0007-101B GASKET: VALVE COVER 350/5.7V 4
0007-119 GUIDE: VALVE 350/5.7V 4
0007-120 ARM KIT: ROCKER W/ARM, BALL, NUT 4
0007-127 ROD: VALVE PUSH 350 91-95 4
0007-140 FLYWHEEL: 14” TOP MOUNT 5
59

0007-142B FLYWHEEL: 12-3/4” BOTTOM MOUNT 5
0007-143G1 FLYWHEEL: 14” JET FLEXPLATE 5
0007-175 VALVE: EXHAUST 350 91-95 4
0007-176 SPRING: VALVE 350 91-95 4
0007-178 SEAL: EXHAUST VALVE STEM OIL 350 91-95 4
0007-206 PIN: CYLINDER HEAD LOC 4
0007-241 OIL PAN: DOOLEY JET 350/5.7L 7
0007-241P10 OIL PAN: ALUMINUM SHALLOW 350/5.7L 7
0007-245A GASKET: OIL PAN 350/5.7 8
0007-246 OIL PAN: PLASTISOL 6QT 350/5.7L 7
0007-250 BAFFLE: OIL PAN 350/5.7V 2
0007-255 PUMP: OIL 350/5.7V 2
0007-256 SCREEN: OIL PUMP 350/5.7V 2
0007-258 SHAFT: OIL PUMP DRIVE 2
0007-259 RETAINER: OIL PUMP DRIVE SHAFT 2
0007-310 DIPSTICK TUBE: ALUM PAN 350/5.7 7
0007-311 DIPSTICK: ALUM 350/5.7 7
0007-312 CLAMP: DIPSTICK TUBE ALUM PAN 7
0007-377 SHIELD: VALVE STEM OIL 350/5.7V 4
0007-378 CAP: VALVE SPRING 350 91-95 4
0007-379 ROTATOR: VALVE 91> 4
0007-380 KEY: VALVE STEM 350/5.7V/6.5 4
0007-958 BOLT: TIMING COVER 350 2
0007-962 NUT: CRANK REAR OIL SEAL RETAINER 2
0007-963 STUD: CRANKSHAFT REAR OIL SEAL 350/5.7V 2
0007-964 STUD: CRANKSHAFT BEARING CAP 2
0007-990F7 COUPLER: FLEXPLATE 14” 5
0008-089 CAMSHAFT: 350 FLAT TAPPET OR 91-95 2
0009-009 BEARING: CRANKSHAFT #5 SB 91-95 2
0009-033 SEAL: CRANK REAR OIL NR 350 91-95 2
0009-034 RETAINER: CRANK REAR OIL SEAL SB 91-95 2
0009-037LK PISTON: 4.3V/5.7V 2
0009-061 GASKET: TIMING COVER 262/350 91-95 2
0009-102 CAP: OIL FILL 90> 350/5.7V 4
0009-107 BOLT: VALVE COVER 262/350/5.7V 4
0009-208 PLUG: CAMSHAFT REAR BEARING HOLE 2
0009-301 STUD: CRANK REAR OIL SEAL RETAINER 2
0009-440 BEARING: CRANKSHAFT #1, 2, 3, 4 SB 91-95 2
0009-700F10 BRACKET: LIFT FRONT SB 14
0009-862 PLUG: CYLINDER HEAD CORE SB 91-95 4
0010-033 SEAL: CRANK REAR OIL OR 350 91-95 2
0010-081 GEAR KIT: CAMSHAFT/CRANKSHAFT 350/5.7V 2
0011-102 CAP: OIL FILL <89 350 4
0011-154 BOLT: CRANKSHAFT BEARING CAP 2
60

0017-002 BOLT: HARMONIC BALANCER 2
0017-004 BALANCER: HARMONIC 5.7V 2
0017-021 CRANKSHAFT: 5.7V NR 96> 2
0017-024 HEAD: CYLINDER BARE 5.7V 96> 4
0017-024Z HEAD: CYLINDER COMPLETE 5.7V 96> 4
0017-033 SEAL: CRANK REAR OIL NR 5.7V 96> 2
0017-034 RETAINER: CRANK REAR OIL SEAL 5.7V 96> 2
0017-058 COVER: TIMING 5.7V 2
0017-071 PUMP: CIRC WATER 350/5.7 12
0017-089 CAMSHAFT: 5.7V ROLLER NR 96> 2
0017-090 BEARING: CAMSHAFT #1 350/5.7V 2
0017-097 LIFTER: VALVE ROLLER 5.7V >96 (SET 8) 4
0017-127 ROD: VALVE PUSH 5.7V 96> 4
0017-174 VALVE: INTAKE 5.7V >96 4
0017-175 VALVE: EXHAUST 5.7V >96 4
0017-176 SPRING: VALVE 5.7V 96> 4
0017-178 SEAL: EXHAUST VALVE STEM OIL 5.7V 96> 4
0017-189 BEARING: CRANKSHAFT #1, 2, 3, 4 5.7V 96> 2
0017-191 BEARING: CRANKSHAFT #5 5.7V 96> 2
0017-257 PUMP: OIL SB JET W/SCREEN 2
0017-275N11 MANIFOLD: INTAKE 5.7V WITHOUT BRASS FW 28, 31
0017-276N11 MANIFOLD: INTAKE 5.7V WITH BRASS RW 28, 31
0017-277P1 MANIFOLD: INTAKE 5.7 CAST IRON 28
0017-348 RING SET: PISTON SB VORTEC 95> 2
0017-958 BOLT: TIMING COVER 5.7V 2
0017-999N6 COUPLER: 14” VOLVO VR2 5
0020-037 PISTON: 2
0021-985 NUT: ROCKER ARM 4
0023-066 RETAINER: CAMSHAFT 350/5.7V/BB 2
0023-081 SPROCKET: CAMSHAFT 5.7V 96> 2
0025-005 SEAL: CRANKSHAFT FRONT OIL 181/262/350 2
0025-266 BOLT: CAMSHAFT SPROCKET 2
0025-610 GASKET: CRANK REAR OIL SEAL SB 2
0025-815 PLUG: CYLINDER HEAD CORE 181/350/5.7 4
0025-910 PIN: CRANKSHAFT REAR OIL SEAL HOUSING 2
0025-940 STUD: ROCKER ARM BALL 350/5.7V 4
0025-990F7 COUPLER: FLEXPLATE 12-3/4” 5
0028-701 BRACKET: LIFT SB VORTEC RW 14
0032-001 MOUNT: ENGINE TRUNION MEDIUM 45
0032-001F12 MOUNT: ENGINE TRUNION TALL 45
0032-001I6 MOUNT: ENGINE TRUNION SHORT 45
0032-003I6 PIN: ENGINE/GEAR 4.75” 45
61

0032-003I6 PIN: ENGINE/GEAR 4.75” 45
0034-100 MOUNT: GEAR BW 71/72C 45
0034-215 MOUNT: GEAR UNIVERSAL BW 5000C / HURTH PORT 45
0053-043 BOLT: CAMSHAFT RETAINER 350/5.7V/BB 2
0053-700F10 BRACKET: LIFT REAR LONG 14
0053-701F10 BRACKET: LIFT REAR SHORT 14
0053-702 BRACKET: LIFT REAR TBI SB/BB 14
0060-067 NUT: CONNECTING ROD 350/5.7V/BB 2
0071-000 DAMPER PLATE: SB 14” 5
0072-000 DAMPER PLATE: SB 12-3/4” 5
0080-650 GROMMET: HI-PRESSURE PUMP 34
0100-000 BELLHOUSING: INBOARD GAS 5
0102-100G4 KIT: CARB REBUILD ROCHESTER QUADRAJET 27
0102-537 PLATE: ACCESS CALL JET BELLHOUSING 5
0102-538 BELLHOUSING: CAL JET 14” TOP MT 5
0105-000 ADAPTER: CONE BERKLEY STYLE 5
0150-000 COVER: DUST REAR ENTRY 6
0151-000 COVER: DUST 12-3/4” 6
0151-010 PLATE: STARTER BELLHOUSING 6
0151-014 COVER: DUST FORWARD ENTRY 14” 6
0151-538 COVER: DUST CAL JET 14” 6
0170-000 STARTER: TOP MOUNT 14” NR 5
0171-000 STARTER: TOP MOUNT 14” OR 5
0172-000 STARTER: BOTTOM MOUNT 12-3/4” NR 5
0174-000 STARTER: BOTTOM MOUNT 14” NR 5
0210-000 HOUSING: T-STAT RAW WATER 9
0210-002 THERMOSTAT: RAW WATER V8 10
0212-001 HOUSING: T-STAT MERC STYLE RAW WATER 10
0212-007 THERMOSTAT: RAW WATER MERC 10
0303-009 GASKET: T-STAT ENGINE V6/V8 11
0303-016F1 PUMP: FUEL ELECTRONIC 7PSI 27, 29, 32, 36
0303-017F3 SWITCH: HOBBS OIL 19
0303-018F4 KIT: MOUNTING ELECTRIC FUEL PUMP 27, 29
0303-042 CLAMP: DISTRIBUTOR 18
0303-043 GASKET: DISTRIBUTOR V6/V8 18
0307-001 DIPSTICK: 350/5.7 7
0307-001N5 DIPSTICK: 5.7 7
0307-002 DIPSTICK TUBE: 350 7
0307-002N5 DIPSTICK TUBE: 5.7 7
0307-007 PULLEY: CIRC PUMP 2 GROOVE 181/SB/BB 14
0307-016 PUMP: FUEL MECHANICAL 350 27
0307-050 GASKET: CIRC WATER PUMP SB 2, 12
0310-001 PULLEY: POWER STEERING 43
62

0310-007N3 BRACKET: POWER STEERING / TENSION 43
0310-104F7 PUMP: POWER STEERING 43
0310-105F7 RESERVOIR: POWER STEERING 43
0310-109K8 BRACKET: RESERVOIR RAW WATER 43
0310-110 HOSE: POWER STEERING PRESSURE 43
0310-111 HOSE: POWER STEERING RETURN 43
0310-203 BRACKET: POWER STEERING PUMP MOUNTING 43
0310-255 BRACKET: RESERVOIR FRESH WATER 43
0310-310 KIT: POWER STEERING RAW WATER 5.7 44
0310-311 KIT: POWER STEERING FRESH WATER 5.7 44
0400-800 FITTING: BANJO STANDARD 7
0400-801 FITTING: BANJO METRIC 7
0407-002 DIPSTICK TUBE: PLASTISOL PAN SB/BB/6.5 7
0407-200 BRACKET: DIPSTICK TUBE 7
0416-003P12 FUEL LINE: CARB - PUMP UNIVERSAL CARB 28
0416-101N3 FUEL LINE: CARB - PUMP OEM CARB 28
0430-000 FUEL LINE: MECH FUEL PUMP TO CARB 350 27
0430-002 FUEL LINE: HI-PRESSURE PUMP TO FUEL RAIL 35
0430-004 FUEL LINE: SEPARATOR TO ELECT FUEL PUMP 28, 31, 35
0430-017 KIT: ELEC FUEL PUMP HOLLEY 4160 5.7V 30
0430-022 KIT: ELEC FUEL PUMP HOLLEY UNIVERSAL 30
0430-051 FUEL LINE: SEPARATOR TO PUMP 350 FRONT PORT 27
0430-053F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR PORT 27
0430-054F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR STBD 27
0432-048 BASE: FUEL/WATER SEPARATOR FILTER 27, 29, 33, 38
0432-049 FILTER: FUEL/WATER SEPARATOR 27, 29, 33, 38
0440-001 COOLER: ENGINE OIL 5” X 1-1/4” 8, 11, 43
0440-549G3 COOLER: DUAL 5 X 9 8, 11, 47
0441-103 TUBE: COPPER INLET RW NW JET 11
0500-001 PLATE: BLOCK-OFF SB/BB MP 11, 25
0500-007 THERMOSTAT: FW REAR MOUNT V8 10
0500-007F6 THERMOSTAT: FW FRONT MOUNT V8 10
0501-001N4 GASKET: BLOCK-OFF MERC SB/BB FW 11, 25
0505-002 CAP: T-STAT HOUSING BASE FWS REAR MT 9
0505-007 GASKET: T-STAT FWS UPPER 11
0505-008 SPACER: THERMOSTAT REAR MOUNT 10
0505-009 BASE: T-STAT HOUSING FWS REAR MT SB 9
0505-014 BRACKET: FW REAR MOUNT LH SB 10
0505-015 BRACKET: FW REAR MOUNT RH SB 10
0505-027 GASKET: T-STAT FWS LOWER 11
0505-103 TANK: FWS SB REAR MOUNT 10
0506-006N5 KIT: FRESH WATER TANK BYPASS SB 9
0506-009F4 HOUSING: T-STAT FRESH WATER 9
0506-103F7 TANK: FWS SB FRONT MOUNT 10
0506-114F6 BRACKET: FW FRONT MOUNT RH SB 10
0506-115F6 BRACKET: FW FRONT MOUNT LH SB 10
0509-004N11 HOUSING: T-STAT FWS 9
63

0509-102 BRACKET: RECOVERY BOTTLE MOUNTING 10
0520-000 KIT: OIL BYPASS 8
0520-001 BYPASS: OIL SB 8
0520-002 O-RING: BYPASS COVER 8
0538-869 FITTING: 1/2” NPT X 5/8” HOSE 90D 38
0545-350 BELT: ALTERNATOR SB 18
0547-351 BELT: POWER STEERING SB 43
0562-002 GASKET: SEAWATER PUMP JOHNSON F5B/F6B 13
0562-020 IMPELLER KIT: JOHNSON F6B BB 12
0563-003 COVER: SEAWATER PUMP JOHNSON F5B/F6B 13
0563-008 LIPSEAL: SEAWATER PUMP JOHNSON F5B/F6B 13
0563-009 BEARING: SEAWATER PUMP JOHNSON F5B/F6B 13
0563-011 SCREW: SEAWATER PUMP COVER F5B/F6B 13
0563-012 SCREW: SEAWATER PUMP JOHNSON F5B/F6B 13
0563-013 WASHER: SEAWATER PUMP JOHNSON F5B/F6B 13
0566-000P8 PUMP: SEAWATER SB/BB JABSCO 12
0566-001P8 IMPELLER: SEAWATER PUMP JABSCO 12
0566-002P8 GASKET: SEAWATER PUMP JABSCO 12
0566-003P8 COVER: SEAWATER PUMP JABSCO 12
0566-004P8 CAM: SEAWATER PUMP FULL JABSCO 12
0566-005P8 SCREW: SEAWATER PUMP CAM JABSCO 12
0566-006P8 SEAL: SPACER JABSCO 12
0566-008P8 LIPSEAL: SEAWATER PUMP JABSCO 12
0566-011P8 SCREW: SEAWATER PUMP COVER JABSCO 12
0570-000 BRACKET: POWER STEERING - SEAPUMP 43
0572-001 BUSHING: SEAWATER PUMP 12
0573-000 BRACKET: SEAWATER PUMP SB 12
0700-002 GASKET: CARB ROCHESTER 27
0700-125 HOSE: FUEL/VENT 1/8” 37
0701-003N2 VALVE: PCV HOLLEY CARB SB 30
0701-416 CARBURETOR: HOLLEY 5.7 UNIVERSAL 28
0701-416N3 CARBURETOR: HOLLEY 5.7 OEM STYLE 28
0701-420 KIT: CARB REBUILD HOLLEY 4160 27
0702-280 CARBURETOR: ROCHESTER QUADRAJET 27
0702-285 PLATE: ADAPTER TBI 33
0705-004 GASKET: CARB HOLLEY 1/8” 29, 31
0720-000 FLAME ARRESTOR: 8” TBI 33
0720-057 THROTTLE BODY: 5.7L 31
0720-057 THROTTLE BODY: 5.7L COMPLETE 31
0720-080 INJECTOR KIT: 5.7 30# TBI (LAVENDER/PURPLE BAND) 31, 34
0720-220 BRACKET: MAP SENSOR EFI 32
0720-279 BRACKET: THROTTLE 5.7L-7.4L TBI 32
0720-288 BRACKET: INTAKE Z / ELEC COMPONENT 29
0720-289N4 BRACKET: ECM TBI 5.7-7.4 32
64

0720-289N4 BRACKET: ECM TBI 5.7-7.4 32
0720-361 GASKET KIT: TBI 5.7-8.2 31
0720-455 FITTING: EFI RETURN “T” 34, 38
0720-490 FILTER: FUEL IN-LINE EFI 34
0720-560 INJECTOR KIT: 5.7 11# PRE 5/95 (BLUE/BLACK BAND) 31, 34
0720-601 SEAL: TBI O-RING FUEL FEED LARGE 34
0720-602 SEAL: TBI O-RING FUEL RETURN SMALL 34
0720-651 GASKET: TBI 51MM BORE 5.7L-7.4L 31
0720-806 FITTING: FUEL PUMP VAPOR 90D 34, 38
0720-851 FITTING: 1/4” NPT X 3/8” HOSE BRASS 90D 14, 34, 38
0720-852 FITTING: BRASS 1/4 X 3/8 STR 14
0720-889 FITTING: 1/4” NPT X 1/4” NPT F/M EL 34
0720-900 BOLT: TBI MOUNTING 34
0730-016 PUMP: FUEL EFI 5.7-8.2 32, 36
0730-057 VALVE: PCV ASSM 5.7 PFI 39
0730-103 BRACKET: HI-PRESSURE PUMP 36
0730-103N2 BRACKET: HI-PRESSURE PUMP EFI 32
0730-257 MANIFOLD: INTAKE 5.7 GM PFI 35
0730-278N2 BRACKET: LOW PRESSURE FUEL PUMP 27, 29, 32, 36
0730-282N2 BRACKET: FUEL/WATER SEPARATOR 27, 29, 32, 36
0730-284B BRACKET: PFI RELAY GM 36
0730-284N5 BRACKET: ELECT COMPONENT PFI 5.7 36
0730-349 FUEL LINE: 3.0L - 8.2L 31, 35
0730-359 FUEL LINE: 5.7L MP BILLET RETURN 31
0730-361 FUEL LINE: REGULATOR TO HI-PRESSURE PUMP 35
0730-382 SENSOR: THROTTLE POSITION 35
0730-383 SEAL: IAC 35
0730-384 BOLT: IAC & TP SENSOR ATTACHING 35
0730-401 FUEL RAIL: PFI 5.7 EDELBROCK 38
0730-427 HOSE: PFI PRESSURE REGULATOR ASSM 5.7 37
0730-449 MOTOR: IAC 35
0730-457 HOSE: CRANKCASE VENT PFI 5.7 37
0730-501 INJECTOR: FUEL PFI 5.7 MP 38
0730-510 REGULATOR: FUEL PRESSURE SB PFI/BB 38
0730-557 THROTTLE BODY: PFI SB / 7.4L L-29 35
0730-650 GASKET: THROTTLE BODY PFI 35
0730-657 GASKET: INTAKE MANIFOLD 5.7V SET 29, 31, 35
0730-827 FITTING: INTAKE MANIFOLD VACUUM 38
0730-882 BUSHING: 1/4” X 3/8” 38
0730-951 BOLT: PFI FUEL PRESSURE REGULATOR 39
0730-952 BOLT: PFI THROTTLE BODY GM 5.7 39
0730-957 BOLT: INTAKE MANIFOLD 5.7V 34, 39
0790-000 CLAMP: PREFORM SEAPUMP HOSE 1-1/2” 9
0791-000 CLAMP: OIL COOLER 2” 8
0791-006 BRACKET: OIL COOLER 6” 8, 43
0805-000E5 DISTRIBUTOR: ELECTRONIC 350/5.7 18
65

0805-002E5 ROTOR: DISTRIBUTOR 350/5.7 18
0805-101H3 COIL: HIGH PERFORMANCE 18
0806-005 SENSOR: KNOCK 5.7 EFI/MSTS 33, 37
0806-010F12 SENDER: TEMP EFI/MSTS 33, 37
0806-020F12 SENSOR: MAP ALL EFI/MSTS (MEFI 1 & 2) 33
0806-057 SENSOR: MAP SMALL (MEFI3) 37
0806-596 MODULE: ECM EFI #3 33, 37
0806-599 MODULE: ECM EFI #2 33, 37
0806-600 MODULE: ECM EFI MEFI3 #4 >98 33, 37
0806-735N5 HARNESS: PFI 5.7 MEFI3 36
0806-824N5 HARNESS: TBI 5.7 32
0806-998 CODE MATE 34
0807-000M5 DISTRIBUTOR: ELECTRONIC BB 18
0807-006M5 MODULE: DISTRIBUTOR 18
0808-000P9 DISTRIBUTOR: ELECTRONIC V8 RH 18
0811-019 WIRE LEAD: IGNITION SHIFT INTERRUPT 19
0811-020F8 WIRE LEAD: HOBBS OIL SWITCH 19
0811-027 WIRE LEAD SET: ELECTRIC FUEL PUMP 19
0900-001 BASE: SINGLE OIL 8
0900-100 BASE: DUAL OIL 8
0901-538 BRACKET: DUAL OIL BASE CAL JET 8
0904-000 FILTER: OIL SPORTPAC 8
0905-000 FILTER: OIL ENPAC 8
0940-002 SENDER: OIL SINGLE 19
0940-102 SENDER: OIL DUAL 19
0940-201 SWITCH: WATER TEMP 3/8” 19
0940-202 SWITCH: OIL PRESSURE 1/8” 7PSI 19
0945-000 PANEL: INSTRUMENT 20
0945-002 GAUGE: WATER TEMP 20
0945-003 GAUGE: VOLTMETER 20
0945-004 GAUGE: TACHOMETER GAS 20
0945-005 GAUGE: OIL PRESSURE 20
0945-015 GAUGE: FUEL 20
0945-476 GAUGE: HOUR METER 20
0950-100 COVER: WEATHER 27
66

0950-824 COVER: WEATHER EFI NON-VORTEC 33
0951-200G2 FLAME ARRESTOR: CARB 181/V6/5.7 27, 29
0952-002N6 FLAME ARRESTOR: CARB NW JET 2-1/2” TALL 29
0992-000 RISER: C-R MP 3” IRON 25
0992-005 RISER: C-R MP 4” POLISHED ALUMINUM 25
0992-040 RISER: C-R MP 4” IRON 25
0992-041 RISER: C-R MERC STYLE 4” CERAMIC COATED 25
0992-104 RISER: C-R MERC STYLE 4” ALUMINUM 25
0992-110P5 O-RING: RISER MP 2000 26
0992-115 RISER: C-R MERC STYLE 15D 25
0992-200P5 RISER: C-R MP 2000 ALUM FW SB/BB 26
0992-205P5 GASKET: RISER C-R MP 2000 11, 25
0992-210P5 RISER: C-R MP 2000 ALUM RW SB/BB 26
0992-215P5 HOSE: BYPASS MP 2000 RW 26
0992-300G5 GASKET: RISER C-R V8 MP 11, 25
0992-301G5 GASKET: RISER C-R FW MP RISER 11, 25
0992-310N4 GASKET: RISER MERC RW 11, 25
0992-400 RISER: C-R MERC STYLE 4” IRON 25
0994-000 MANIFOLD: EXHAUST MP IRON 350/5.7 25
0994-100 MANIFOLD: EXHAUST MERC STYLE IRON 25
0994-200P5 MANIFOLD: EXHAUST MP 2000 FW 5.7 26
0994-210P5 MANIFOLD: EXHAUST MP 2000 RW 5.7 26
0994-528 MANIFOLD: EXHAUST MP ALUM 350/5.7 25
0994-537 MANIFOLD: EXHAUST MP POLISHED ALUMINUM 25
0994-538 MANIFOLD: EXHAUST MERC STYLE ALUMINUM 25
0999-773 RISER: C-R VOLVO VR1 RW 350/5.7 26
0999-776 RISER: C-R VOLVO VR1 FW 350/5.7 26
0999-777 RISER: C-R VOLVO VR2 26
1005-000 CLAMP: DIPSTICK TUBE RUBBER COATED 3/8” 7
1110-000BLK WIRE SET: IGNITION HI-PERF V8 BLACK 19
1110-000E5 WIRE SET: IGNITION V8 YELLOW 19
1110-000N2 WIRE SET: IGNITION V8 BLACK 19
1110-001 CLIP: IGNITION WIRE 19
1110-903 BOLT: LOOM SS SB 19
1140-004 CIRCUIT BREAKER: IGNITION 19
1140-006 RELAY: STARTER OLD STYLE 19
1140-011N4 RELAY: STARTER 70 AMP 19
1140-102F5 RELAY: HARNESS 40 AMP 19
1140-240N7 HARNESS: CARBURETED 3.0-8.2L 20
67

1140-334P8 HARNESS: PRIMARY ENGINE EFI >8/99 32, 36
1150-100F11 BRACKET: ELEC COMPONENT 29, 32
1184-000 BRACKET: ALTERNATOR SUPPORT SB 18
1185-000 BRACKET: TENSION ARM SB/BB 18
1188-001 SPACER: ALTERNATOR 18
1194-000 BRACKET: SHIFT BW 71/72C 47
1194-500J12 BRACKET: SHIFT BW 5000 GAS 47
1194-630 BRACKET: SHIFT HURTH 630A 47
1210-000E7 ALTERNATOR: 51 AMP 18
1210-002 PULLEY: DUAL ALTERNATOR 14
1250-002E3 OIL LINE: 28” 90-90 8
1250-003E3 GEAR LINE: 45” SPORTPAC 47
1250-051F8 OIL LINE: 51” 90-90 8
1256-019 OIL LINE: 19.5” 90-90 8
1435-000 MOUNT: ISOLATOR 45
1440-001 BRACKET: GEAR COOLER TWIST 8
1450-100 HOSE: VENT TUBE 29
1452-000F11 HOSE: CIRC PUMP 9
1455-003 HOSE: CIRC PUMP TO TANK RM 9
1455-017G8 HOSE: FW TANK TO MANIFOLD SB 9
1456-000 HOSE: RAW WATER HOUSING - COOLER 9, 43
1458-003 HOSE: SEAWATER PUMP TO FW TANK 9
1458-004 HOSE: RISER TO FW TANK SB 9
1458-005 HOSE: SEAWATER PUMP TO COOLER 9, 43
1458-101P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE STARBOARD 9
1458-102P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE PORT 9
1460-000 OIL DRAIN: EZ STANDARD 8
1460-001 OIL DRAIN: EZ METRIC 8
6020-001 GEAR: VELVET DRIVE 5000 1:1 46
68

6450-100 GEAR: HURTH 450D 1:1 DIRECT DRIVE 46
6450-125 GEAR: HURTH 450A 1.25:1 46
6450-150 GEAR: HURTH 450A 1.5:1 46
6450-200 GEAR: HURTH 450A 2.0:1 46
6450-204 SWITCH: GEAR ALARM HI-TEMP 47
6640-005 SWITCH: NEUTRAL SAFETY 47
6754-850N4 RELAY: ELECTRIC FUEL PUMP 19
7909-005 DRIVE LINE: NW JET / CAL JET 6
9000-001 TOOL: TIMING 19
9902-152 BRACKET: MAP SENSOR SMALL 36
9920-102 MOTOR: IAC 31
9920-104 SENSOR: THROTTLE POSITION SB/BB TBI 31
HHT0-010 HOSE: HEATER 5/8” 37
HPWS-006 HOSE: 3/8” 43
HPWS-010 HOSE: POWER STEERING 5/8” 43
HWRF-016 HOSE: SEAFLEX 1” 9
HWRF-020 HOSE: SEAFLEX 1-1/4” 9
69

5.7 Parts Manual

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5.

17506 Marine Power Industrial Park

BASIC ENGINE BLOCK - INTERNAL / LOWER END .................................... 1-2

LUBRICATION GROUP ................................................................................. 7-8

COOLING GROUP ........................................................................................ 9-17

ELECTRICAL GROUP ................................................................................... 18-24

EXHAUST GROUP ........................................................................................ 25-26

CARBURETION ............................................................................................ 27-30

EFI - THROTTLE BODY INJECTION ............................................................ 31-34

POWER STEERING GROUP ......................................................................... 43-44

TRANSMISSIONS .......................................................................................... 46-47

CATALOG ALPHABETICAL INDEX ............................................................. 48-58

Thank you for purchasing Marine Power products.

Marine Power Engine Descriptions: Base Base Engine or Long Block

Ref Part # Description Ref Part # Description

2 0009-037LK Piston: 4.3V / 5.7V 24 0017-191 Bearing: Crankshaft #5 5.7V 96>

2 0020-037 Piston: 25 0004-094 Key: Crankshaft Balancer

3 0007-036 Connecting Rod: 181/350/5.7V 26 0007-021 Crankshaft: 350 NR 91-95

4 0007-066 Bolt: Connecting Rod 350/5.7V 26 0017-021 Crankshaft: 5.7V NR 96>

5 0007-038 Bearing: Connecting Rod 181/350/5.7V 27 0017-002 Bolt: Harmonic Balancer

6 0060-067 Nut: Connecting Rod 350/5.7V/BB 28 0007-004 Balancer: Harmonic 350

9 0007-042 Adapter: Oil Filter 30 0011-154 Bolt: Crankshaft Bearing Cap

10 0017-090 Bearing: Camshaft #1 350/5.7V 31 0007-964 Stud: Crankshaft Bearing Cap

Part # Description Ref Part # Description

To locate engine block number:

0007-140 0007-141 0007-142B 0007-143G1

0170-000 0171-000 0172-000

BELLHOUSINGS & COUPLERS

0100-000 0102-538 0102-537 0105-000

0071-000 0025-990F7 0007-990F7

DUST COVERS - STARTER PLATE - DRIVE LINE

0007-246 0007-241 0007-241P10

DIPSTICKS & DIPSTICK TUBES

NOT PICTURED 0407-200

1456-000 1458-101P10 1458-102P10

TANKS & BRACKETS

0506-114F6 0506-115F6 0505-014 0505-015

THERMOSTATS & RECOVERY BOTTLE

0509-102 0500-007F6 0505-008

GASKETS & BLOCK-OFF PLATES

0992-300G5 0992-301G5 0500-001 0992-205P5

0501-001N4 0992-310N4 0999-774 0506-774

0505-007 0999-778 0999-779 0303-009

WATER PUMPS & ACCESSORIES

(1) 0562-001 IMPELLER

JOHNSON PUMP REPLACEMENT PARTS

0563-001 0562-001 0562-002

0563-003 0563-008 0563-009

0563-013 0563-011 0563-012

FITTINGS - BUSHINGS - PLUGS

LIFT BRACKETS & PULLEYS

RAW WATER COOLING DIAGRAM

FRESH WATER COOLING DIAGRAM

FRONT MOUNTED SYSTEM

FRESH WATER COOLING DIAGRAM

REAR MOUNTED SYSTEM

ALTERNATOR & ACCESSORIES

DISTRIBUTOR - COILS - ETC

SENDERS - SWITCHES - RELAYS

ENGINE HARNESSES & EXTENSION HARNESSES

0947-003 HARNESS: 3 FT EXTENSION

INSTRUMENT PANEL & GAUGES

PRIMARY ENGINE HARNESS DIAGRAM