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Machine

Serial Number: 100042V2

Table of Contents

Printed: Page 0-0


Tue May 19 16:18:29 2009 Sheet 1
Machine
Serial Number: 100042V2
Table of Contents

Description Page

Group 1 - Main Frame and Crawlers 1-0

Group 2 - Mast, Rotary Drive, and Dust Control 2-0

Group 3 - Pipe Handling System 3-0

Group 4 - Power Unit 4-0

Group 5 - Hydraulic System 5-0

Group 6 - Air System 6-0

Group 7 - Cab and Machinery House 7-0

Group 8 - Lubrication System 8-0

Group 9 - Tools and Supplies 9-0

Group 10 - Electrical System 10-0

Printed: Page 0-0


Tue May 19 16:18:29 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 1 - Main Frame & Crawlers

Description Page

Main Frame Final 1-1


Shoe, Jack 1-2
Platform, Front 1-9
Crawler Final 1-14
Tow Bar 1-20

Printed: Page 1-0


Tue May 19 16:18:31 2009 Sheet 1
Machine
Serial Number: 100042V2

MAIN FRAME FINAL

05

08
37

03
04
17
18
19

02

22
23 10
24
26 12
27 11 30
28 31
09
20 07
21
01
25
15 35 06
37 29
16 34
32

Printed: Page 1-1


Tue May 19 16:18:33 2009 Sheet 1
Machine
Serial Number: 100042V2
MAIN FRAME FINAL

REF PART NO. DESCRIPTION QTY PAGE

R17909F1 MAIN FRAME FINAL


01 R17540D1 FRAME, Main 1 1-3
02 R22156D1 PLATFORM, Right Hand 1
03 R21594F3 PLATFORM, Left Hand 1 1-4
04 NOT USED
05 R17781F2 DUST SKIRT 1 2-20
06 R17780F1 JACK, Leveling - Front 2 1-10
07 R19352D1 SUPPORT, Mast 1
08 R20225F1 REAR DECK 1 1-12
09 R19756D1 CATWALK, Right Hand 1
10 GH5201310 LADDER, Stationery 1
11 GH5201319 LADDER, Folding 1
12 R17778F1 INSTALLATION, Handrails 1 7-6
13 NOT USED
14 NOT USED
15 20Q259D613 SCREW, Hex Hd Cap 1-1/4-7UNC x 3 in 16
16 18Z694D12 WASHER, Hardened 1-1/4 in 40
17 20Q260D537 SCREW, Hex Hd Cap 1-8UNC x 2-1/2 in 8
18 18Z1732D10 WASHER, Conical Lock 1 in 8
19 20Q270D64 NUT, Hex 1-8UNC 8
20 20Q260D448 SCREW, Hex Hd Cap 3/4-10UNC x 2 in 72
21 20Q270D48 NUT, Hex 3/4-10UNC 72
22 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 3
23 18Z1732D6 WASHER, Conical Lock 1/2 in 3
24 20Q270D32 NUT, Hex 1/2-13UNC 3
25 GH5016294 MOUNT, Catwalk to Frame 6
26 19T6491D1 PIN 2
27 3645V060 WASHER, Plain 1 in 2
28 2203V083 PIN, Cotter 1/4 x 1-1/2 in 2
29 2203V104 PIN, Cotter 5/16 x 2-1/2 in 8
30 25Z520D20 BEARING, Spherical 2
31 44Z1D14 FITTING, Lube 2
32 20Q259D615 SCREW, Hex Hd Cap 1-1/4-7UNC x 3-1/2 in 24
33 18Z1732D8 WASHER, Conical Lock 3/4 in 72
34 19F66D44 PIN 4
35 P&H Spec 129 BAR, Square 3/4 x 17 in 9
36 NOT USED

Printed: Page 1-1


Tue May 19 16:18:33 2009 Sheet 2
Machine
Serial Number: 100042V2
MAIN FRAME FINAL

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED

Printed: Page 1-1


Tue May 19 16:18:33 2009 Sheet 3
Machine
Serial Number: 100042V2

SHOE, JACK

01

Printed: Page 1-2


Tue May 19 16:18:36 2009 Sheet 1
Machine
Serial Number: 100042V2
SHOE, JACK

REF PART NO. DESCRIPTION QTY

01 GH5016081 SHOE, JACK 4

Printed: Page 1-2


Tue May 19 16:18:36 2009 Sheet 2
Machine
Serial Number: 100042V2

FRAME, MAIN

01

Printed: Page 1-3


Tue May 19 16:18:38 2009 Sheet 1
Machine
Serial Number: 100042V2
FRAME, MAIN

REF PART NO. DESCRIPTION QTY

01 R17540D1 FRAME, MAIN 1

Printed: Page 1-3


Tue May 19 16:18:39 2009 Sheet 2
Machine
Serial Number: 100042V2

PLATFORM, LEFT HAND

49

17

51
52
53

54
55
56
33
40
01
41

16
44
45
46
47

Printed: Page 1-4


Tue May 19 16:18:40 2009 Sheet 1
Machine
Serial Number: 100042V2
PLATFORM, LEFT HAND

REF PART NO. DESCRIPTION QTY PAGE

R21594F3 PLATFORM, LEFT HAND


01 R24790D1 PLATFORM, Left Hand Side 1
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 R32012F3 PIPING, Compressor Cooler 1 6-12
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 R12244F1 T-TANK 1 6-11
17 R17701D1 FILTER, Diverter 3 1-5
18 P&H Spec 180 ANGLE, 1/4 x 2 x 2 x 6 in 1
19 R18283D31 HOSE ASSEMBLY 1
20 44Z2597D11 ADAPTER 1
21 2408V005 COUPLING, Pipe 3/4 in 1
22 44Z1010D5 PLUG 1
23 44Z2564D3 CLAMP, Plate 1
24 44Z2569D17 CLAMP, Body 1
25 NOT USED
26 44Z2566D3 CLAMP, Plate 1
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 2
32 18Z1732D5 WASHER, Lock 3/8 in 2
33 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 12
34 NOT USED
35 NOT USED
36 NOT USED

Printed: Page 1-4


Tue May 19 16:18:40 2009 Sheet 2
Machine
Serial Number: 100042V2
PLATFORM, LEFT HAND

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 NOT USED
39 NOT USED
40 3632V006 WASHER, Plain 1/2 in 20
41 18Z1732D6 WASHER, Conical Lock 1/2 in 12
42 NOT USED
43 NOT USED
44 20Q260D535 SCREW, Hex Hd Cap 1-8UNC x 2 in 4
45 3632V011 WASHER, 1 in 4
46 18Z1732D10 WASHER, Conical 1 in 4
47 20Q270D64 NUT, Hex 1 in 4
48 NOT USED
49 R33238F2 TANK, Water 1 6-9
50 NOT USED
51 2420V270 NIPPLE, Pipe 2 x 6 in 2
52 2415V009 ELBOW, Pipe 2 in 1
53 2404V009 CAP, Pipe 2 in 1
54 20Q260D404 SCREW, Hex Hd Cap 5/8-11UNC x 2 in 9
55 20Q270D40 NUT, Hex 5/8-11UNC 9
56 18Z1732D7 WASHER, Conical 5/8 in 9
57 NOT USED
58 NOT USED
59 NOT USED
60 NOT USED

Printed: Page 1-4


Tue May 19 16:18:40 2009 Sheet 3
Machine
Serial Number: 100042V2

FILTER, DIVERTER
06

01

06

02

06
08
03
06
06

04
04 05
05 06
07
F6290

Printed: Page 1-5


Tue May 19 16:18:43 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, DIVERTER

REF PART NO. DESCRIPTION QTY PAGE

R17701D1 FILTER, DIVERTER


01 R18003D1 FILTER, High Pressure 2 1-6
02 R51507F1 INSTALLATION, External Check Valve 1 1-7
This assembly has been modified.
Item 02 has been replaced with INSTALLATION R51507F1.
03 R18029D1 CARTRIDGE, Check Valve 4 1-8
04 R18053D1 INSERT, Directional Control 4
05 R18054D1 VALVE COVER, Insert 4
06 44Z2526D2 TEST CONNECTOR, Pressure 10
07 R18031D1 VALVE, Directional Control 1
08 R26762D1 PLATE, Tapping 1
09 R29557F1 JUNCTION BOX (Not Shown) 1 10-48
10 1045Z3810 KIT, Seals (Not Shown) 1
Seal Kit, Item 10, Includes:
Seals Kit for Filter,
Seals for Filter to Manifold Interface,
Seal Kits for Cartridge Valves,
Seal Kit for Directional Cover Assembly,
O-Ring for Directional Valve and Tapping Plate.

Printed: Page 1-5


Tue May 19 16:18:43 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, HYDRAULIC

01

02
01

03

Printed: Page 1-6


Tue May 19 16:18:46 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R18003D1 FILTER, HYDRAULIC


01 1045Z3800 KIT, Filter Seals 1
02 R25163D1 ELEMENT, Filter 1
03 1089Z467 SWITCH, Pressure Indicator 1

Printed: Page 1-6


Tue May 19 16:18:46 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, EXTERNAL CHECK VALVE

01

03

04

02

10
09

07

06

12

13

05
11

Printed: Page 1-7


Tue May 19 16:18:48 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, EXTERNAL CHECK VALVE

REF PART NO. DESCRIPTION QTY

R51507F1 INSTALLATION, EXTERNAL CHECK VALVE


01 R51508D1 PLATE, Tapping Ports P&T, D03 Interface 2
02 44Z468D1 PLUG, Socket Hex 1
03 R39551D8 SCREW, Soc Hd Cap #10-24UNC x 4-1/4 in 4
04 44Z488D3 FITTING, Run Tee 1
05 44Z702D2 FITTING, 90 deg Elbow 2
06 R51510D1 CHECK VALVE 2
07 44Z421D4 FITTING, 90 deg Elbow 2
08 NOT USED
09 R51511D13 HOSE ASSEMBLY 1
10 R51511D17 HOSE ASSEMBLY 1
11 R51251D1 PLUG, Filter/Diverter Hex Hd Bullet Nose 2
12 44Z406D14 FITTING, Straight 2
13 44Z558D2 FITTING, Straight 2

Printed: Page 1-7


Tue May 19 16:18:48 2009 Sheet 2
Machine
Serial Number: 100042V2

CARTRIDGE, CHECK VALVE

01

03
02
04
05
06
05

F6913

Printed: Page 1-8


Tue May 19 16:18:51 2009 Sheet 1
Machine
Serial Number: 100042V2
CARTRIDGE, CHECK VALVE

REF PART NO. DESCRIPTION QTY

01 R18029D1 CARTRIDGE, CHECK VALVE


02 1045Z3112 KIT, Seal 1
03 O-RING 1
04 RING, Back-up 1
05 RING, Back-up 2
06 O-RING 1

Printed: Page 1-8


Tue May 19 16:18:51 2009 Sheet 2
Machine
Serial Number: 100042V2

PLATFORM, FRONT

02 06

04

05
03
09 01
10

08

07

Printed: Page 1-9


Tue May 19 16:18:53 2009 Sheet 1
Machine
Serial Number: 100042V2
PLATFORM, FRONT

REF PART NO. DESCRIPTION QTY PAGE

R24780F1 PLATFORM, FRONT


01 R24516D1 FRONT PLATFORM 1
02 R7669F1 TANK, Lubrication 1 8-2
03 R6907D1 COOLER, Hydraulic Oil 1 5-8
04 R24620D1 HANDRAIL, Front 1
05 R24623D1 HANDRAIL, Front Right 1
06 R24647D1 HANDRAIL, Front Left 1
07 R12217D1 BAR, Handrail Mounting 6
08 R24654D1 BLOCK, Tap 2
09 20Q260D323 SCREW, Hex Hd Cap 1/2-13UNC x 3/4 in 4
10 18Z1732D6 WASHER, Lock Conical 1/2 in 4

Printed: Page 1-9


Tue May 19 16:18:53 2009 Sheet 2
Machine
Serial Number: 100042V2

JACK, LEVELING

01
23 02

03

22

04
05

21
20 06

14
13 15 19
16
12
11
17
08
18

07
09
10

Printed: Page 1-10


Tue May 19 16:18:56 2009 Sheet 1
Machine
Serial Number: 100042V2
JACK, LEVELING

REF PART NO. DESCRIPTION QTY PAGE

R17780F1 JACK, LEVELING


This Assembly has been modified by KIT R51873F1.
01 GH5016100T1 CAP, Jack Top 1
02 2201V118 PIN, Cotter 2
03 3644V080 WASHER, Flat 2
04 GH1300T45 PIN 1
05 R18025D1 FITTING, O-Ring 2
06 R17564D1 CYLINDER, Hydraulic 1 1-11
07 GH300380-01 PIN 1
08 GH303006 SPUD, Jack 1
09 2421V009 PLUG, Pipe 2
10 R18170D1 COVER, Limit Switch 1
11 20Q260D253 SCREW, Hex Hd Cap 3
12 3616V009 WASHER, Lock 3
13 0837V063 SCREW, Fillet Hd Mach 2
14 3616V005 WASHER, Lock 2
15 3645V027 WASHER, Flat 2
16 R18173D1 PLATE, Mounting, Limit Switch 1
17 79Q1867D18 SWITCH, Limit 1
18 79Q1867D16 ARM, Limit Switch 1
19 14J1906D1 MOUNT, Jack Casing 1
20 20Z1210D8 NUT, Lock 12
This Assembly has been modified.
NUT, ITEM 20, comes from KIT R51873F1.
21 NOT USED
22 20Q324D459 SCREW, Hex Hd Cap 12
This Assembly has been modified.
SCREW, ITEM 22, comes from KIT R51873F1.
23 R51871D1 SUPPORT, Pivot Brace 1
This Assembly has been modified.
SUPPORT, ITEM 23, comes from KIT R51873F1.

Printed: Page 1-10


Tue May 19 16:18:56 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

03
04
03
02
01

11
10

09
08
07

06

05

01

02

12

Printed: Page 1-11


Tue May 19 16:18:58 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R17564D1 CYLINDER, HYDRAULIC


1045Z3708 KIT, Seal 1
01 RING, Ingression 2
02 RING, Wear 2
03 RING, Back-Up 2
04 SEAL 2
05 O-RING 1
06 RING, Ingression 1
07 O-RING 1
08 RING, Back-Up 1
09 RING, Wear 4
10 SEAL 1
11 RING, Back-Up 1
12 WIPER 1

Printed: Page 1-11


Tue May 19 16:18:58 2009 Sheet 2
Machine
Serial Number: 100042V2

DECK, REAR
01 30
41
02 03
02
31
04 40 42
05 39

38
34
43 29
32
08 41 06
06

44
45
46

07 36 37
35

28
33

09

26
11 18
19
20 21 27
22
13
10 23

14 24
15

12 16 25
17

Printed: Page 1-12


Tue May 19 16:19:01 2009 Sheet 1
Machine
Serial Number: 100042V2
DECK, REAR

REF PART NO. DESCRIPTION QTY PAGE

R20225F1 DECK, REAR


01 20Q260D458 SCREW, Hex Hd Cap 3/4-10UNC x 4-1/2 12
02 18Z1732D8 WASHER, Lock Conical 3/4 dia 24
03 5016100T1 CAP, Jack Top 1
04 1300T45 PIN, Top 1
05 2201V118 PIN, Cotter 3/8 x 2-1/2 in 2
06 3644V080 WASHER, Flat 1-3/4 in 4
07 R17564D1 CYLINDER, Hydraulic 1 1-11
08 20Q270D48 NUT, Hex 3/4-10UNC 12
09 GH303006 SPUD, Jack 1
10 2421V009 PLUG, Pipe 2 in 2
11 300380-01 PIN, Bottom 1
12 R22371D1 BRACKET, Air Conditioner Mounting 1
13 R19234D1 REAR DECK, Short 1
14 20Q260D253 SCREW, Hex Hd Cap 3/8-16UNC x 1/2 in 6
15 18Z1732D5 WASHER, Lock Conical 3/8 dia 6
16 R27747D1 COVER, Limit Switch-Left Side 1
17 R18170D1 COVER, Limit Switch-Right Side 1
18 0837V063 SCREW, Fillister Hd Mach #10-32UNF x 3/4 in 4
19 3616V005 WASHER, Lock #10 4
20 3645V027 WASHER, Flat #10 4
21 R18173D1 PLATE, Mounting-Right Side 1
22 R27770D1 PLATE, Mounting-Left Side 1
23 79Q1867D18 SWITCH, Limit 2
24 79Q1867D16 ARM, Limit Switch 2
25 2421V008 PLUG, Pipe 1-1/2 CTSK Sq Hd Black 2
26 GH5002036 SPUD, Jack 1
27 GH5001053 PIN, Cylinder Spuds 1
28 R4102D1 CYLINDER, Hydraulic 1 1-13
29 R27239D1 CAP, Jack 1
30 20Q260D452 SCREW, Hex Hd Cap 3/4-10UNC x 3 in 12
31 2203V088 PIN, Cotter 1/4 x 2-1/2 in 2
32 GH5001110 PIN, Upper Cylinder 1
33 R22904F1 INSTALLATION, Deck Hatch 1
This assembly has been modified.
The DOOR shown here for item 34 has been specially fitted to this machine, and is not the
door that is normally provided with this assembly.

Printed: Page 1-12


Tue May 19 16:19:01 2009 Sheet 2
Machine
Serial Number: 100042V2
DECK, REAR

REF PART NO. DESCRIPTION QTY PAGE

34 R28200D1 DOOR 1
35 19F50D9 PIN, 1/2 dia x 2-1/4 in 2
36 2203V033 PIN, Cotter 1/8 dia x 1 in 4
37 R21652D1 HINGE, Upper Plate 2
38 2203V065 PIN, Cotter 3/16 dia x 1 in 2
39 19F54D9 PIN, 3/4 dia x 3 in 1
40 R21651D1 ROD END 1
41 R22715D1 HINGE, Lower Plate 2
42 20Q260D458 SCREW, Hex Hd Cap 3/4-10UNC x 4-1/2 in 2
43 R21655D1 CYLINDER, Hydraulic 1
44 18Z1732D8 WASHER, Conical Lock 3/4 in 2
45 20Q270D48 NUT, Hex 3/4-10UNC 2
46 R21650D1 HINGE, Lower Block 1

Printed: Page 1-12


Tue May 19 16:19:01 2009 Sheet 3
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

03

02
01

10
09
08

07

06

05

04

Printed: Page 1-13


Tue May 19 16:19:03 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R4102D1 CYLINDER, HYDRAULIC


1045Z3911 KIT, Seal 1
01 RING, Wear 2
02 BACK-UP 2
03 SEAL 1
04 O-RING 1
05 O-RING 1
06 BACK-UP 1
07 RING, Wear 4
08 U-CUP, Dual Lip 1
09 BACK-UP 1
10 WIPER 1

Printed: Page 1-13


Tue May 19 16:19:03 2009 Sheet 2
Machine
Serial Number: 100042V2

CRAWLER FINAL

04
03
02
01 05

06

04
25 02

24

23

13 22 21
02
06

20
17 19

18
12
14 07
08
15
16
09
10

11

Printed: Page 1-14


Tue May 19 16:19:06 2009 Sheet 1
Machine
Serial Number: 100042V2
CRAWLER FINAL

REF PART NO. DESCRIPTION QTY PAGE

100J6626F3 CRAWLER FINAL


01 R11405F1 AXLE, Equalizer 1
02 3643V020 WASHER, Lock 1-1/4 in 14
03 20Q270D80 NUT, Hex 1-1/4-7UNC 8
04 18N2599D1 MOUNT, Equalizer Axle 2
05 18P8775D1 RETAINER, Pivot 1
06 20P1858D611 SCREW, Hex Hd Cap 1-1/4-7UNC x 2-1/2 in 6
07 R6575F5 CRAWLER ASSEMBLY, Right 1 1-15
08 R6575F6 CRAWLER ASSEMBLY, Left (Opposite Shown) 1 1-16
09 18P8768D1 RETAINER, Main Axle 2
10 3643V018 WASHER, Lock 1 in 8
11 20P1858D537 SCREW, Hex Hd Cap 1-8UNC x 2-1/2 in 8
12 R17769F1 MOUNT, Main Axle 2
BASE item 13, and CAP item 14 are Not Sold Separately.
Replace the MOUNT item 12 as a unit.
13 N.S.S. BASE, Mount 1
14 N.S.S. CAP, Mount 1
15 18Z694D12 WASHER, Hardened 1-1/4 in 4
16 20Q325D623 SCREW, Hex Hd Cap GR8 1-1/4-7UNC x 6-1/2in 4
17 R41246D1 AXLE, Main 1
18 20Q325D622 SCREW, Hex Hd Cap GR8 1-1/4-7UNC x 6 in 8
19 18Z694D12 WASHER, Hardened 1-1/4 in 16
20 20Z1081D12 NUT, 1-1/4-7UNC 8
21 19P861D1 PIN 1
22 18P8832D1 RETAINER, Pin 1
23 19F74D46 PIN 2
24 2201V151 PIN, Cotter 1/2 DIA x 5 in 4
25 20Q260D620 SCREW, Hex Hd Cap 1-1/4-7UNC x 5 in 8

Printed: Page 1-14


Tue May 19 16:19:06 2009 Sheet 2
Machine
Serial Number: 100042V2

CRAWLER ASSEMBLY

12 14
08 11
10 13

05
09
07
06

07
02
03 15
01
02 04 16
17
01
04 18
19
21
05

06
22

07

07
23 20
02
28 24
31
27
25 26
25
26
30 27
29
28

Printed: Page 1-15


Tue May 19 16:19:08 2009 Sheet 1
Machine
Serial Number: 100042V2
CRAWLER ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE

R6575F5 CRAWLER ASSEMBLY


01 18T17897 TUBE, Roller Shaft 12
02 2203V083 PIN, Cotter 30
03 19F57D24 PIN, Roller Shaft 13
04 10P1769D3 SHAFT, Roller 13
05 13P627F1 ROLLER ASSEMBLY 13
06 GH5001063 BUSHING 1
07 18Q368D9 WASHER, Roller Thrust 26
08 R3122F2 TRACK, Crawler 1 1-19
09 18T17944D1 TUBE, Roller Shaft 1
10 20Q260D538 SCREW, Hex Hd Cap 1-8UNC x 2-3/4 in 4
11 3631V015 WASHER, Plain 1 in 4
12 29N559D1 GUIDE, Shoe 1
13 20T10102D1 SHIM, Shoe Guide 2
14 0629M30150 SCREW, Socket Head Cap M30 x 150 30
15 19F54D19 PIN 2
16 2203V065 PIN, Cotter 4
17 19P862D1 PIN 1
18 53R176D2 TRANSMISSION, Propel 1 1-17
19 R7525D1 TUMBLER, Drive 1
20 0629M30110 SCREW, Socket Head Cap M30 x 110 30
21 R6570D3 FRAME, Crawler 1
22 19F57D94 PIN, Upper Shim 2
23 R7143D1 SHIM, Idler 1/2 in Thick 10
24 R7143D2 SHIM, Idler 3/4 in Thick 12
25 2203V086 PIN, Cotter 4
26 19F59D55 PIN, Idler Shaft 2
27 R7140D1 BEARING, Idler 2
28 18T17947D1 WASHER, Idler Thrust 2
29 13N385D1F1 IDLER, Take-Up 1
30 GH5001071 BUSHING 1
31 R7141D1 SHAFT, Idler 1
21Z772D4 COMPOUND, Locking (Not Shown) AR
944J436F7 PIPING, Crawler Lubrication (Not Shown) 1 8-10

Printed: Page 1-15


Tue May 19 16:19:08 2009 Sheet 2
Machine
Serial Number: 100042V2

CRAWLER ASSEMBLY

12 14
08 11
10 13

05
09
07
06

07
02
03 15
01
02 04 16
17
01
04 18
19
21
05

06
22

07

07
23 20
02
28 24
31
27
25 26
25
26
30 27
29
28

Printed: Page 1-16


Tue May 19 16:19:11 2009 Sheet 1
Machine
Serial Number: 100042V2
CRAWLER ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE

R6575F6 CRAWLER ASSEMBLY


01 18T17897 TUBE, Roller Shaft 12
02 2203V083 PIN, Cotter 30
03 19F57D24 PIN, Roller Shaft 13
04 10P1769D3 SHAFT, Roller 13
05 13P627F1 ROLLER ASSEMBLY 13
06 GH5001063 BUSHING 1
07 18Q368D9 WASHER, Roller Thrust 26
08 R3122F2 TRACK, Crawler 1 1-19
09 18T17944D2 TUBE, Roller Shaft 1
10 20Q260D538 SCREW, Hex Hd Cap 1-8UNC x 2-3/4 in 4
11 3631V015 WASHER, Plain 1 in 4
12 29N559D1 GUIDE, Shoe 1
13 20T10102D1 SHIM, Shoe Guide 2
14 0629M30150 SCREW, Socket Head Cap M30 x 150 30
15 19F54D19 PIN 2
16 2203V065 PIN, Cotter 4
17 19P862D1 PIN 1
18 53R176D2 TRANSMISSION, Propel 1 1-17
19 R7525D1 TUMBLER, Drive 1
20 0629M30110 SCREW, Socket Head Cap M30 x 110 30
21 R6570D4 FRAME, Crawler 1
22 19F57D94 PIN, Upper Shim 2
23 R7143D1 SHIM, Idler 1/2 in Thick 10
24 R7143D2 SHIM, Idler 3/4 in Thick 12
25 2203V086 PIN, Cotter 4
26 19F59D55 PIN, Idler Shaft 2
27 R7140D1 BEARING, Idler 2
28 18T17947D1 WASHER, Idler Thrust 2
29 13N385D1F1 IDLER, Take-Up 1
30 GH5001071 BUSHING 1
31 R7141D1 SHAFT, Idler 1
21Z772D4 COMPOUND, Locking (Not Shown) AR
944J436F8 PIPING, Crawler Lubrication (Not Shown) 1 8-11

Printed: Page 1-16


Tue May 19 16:19:11 2009 Sheet 2
Machine
Serial Number: 100042V2

TRANSMISSION, PROPEL
15
14
17

16
12
11
10

16
07
08
06 13
05
03
02

18
19
01 09

04

19 51
52
50
20
21
22 46
11
23
24 45 49
25 48
47

27 44
43
26 42
41
39
28 38 40
36 37
35
30
29 34
53
54
33

32
31

55

56
57

Printed: Page 1-17


Tue May 19 16:19:13 2009 Sheet 1
Machine
Serial Number: 100042V2
TRANSMISSION, PROPEL

REF PART NO. DESCRIPTION QTY PAGE

-- 53R176D2 TRANSMISSION, PROPEL


01 1020Z12319 BOLT, Hex Head 6
02 1020Z12333 CAP 1
03 1020Z12339 SPACER 1
04 1020Z12320 BOLT, Hex Head 2
05 1018Z12086 RING, Shift 1
06 1020Z12317 NUT, Locking 1
07 1025Z4051 BEARING, Ball 1
08 1018Z12075 RING, Snap 1
09 1020Z12321 BOLT, Hex Head 24
10 1045Z3505 O-RING 1
11 1018Z12076 RING, Snap 2
12 1018Z12087 RING, Locating 1
13 1053Z487 PLANETARY, Third Stage 1
14 RING, Snap 1
15 GEAR, Sun 1
16 1045Z3509 O-RING 2
17 1018Z12073 WASHER, Thrust 1
18 1018Z12089 SEAL, Face 1
19 1025Z4052 BEARING, Roller 2
20 1020Z12331 NUT, Shaft 1
21 1018Z12078 RING, Snap 1
22 1025Z4053 BEARING, Ball 1
23 1018Z12085 COLLAR, Retaining 1
24 1018Z12088 RING, Locating 1
25 1053Z489 PLANETARY, First Stage 1
26 1053Z488 PLANETARY, Second Stage 1
27 SHAFT, Sun Gear 1
28 RING, Snap 1
29 NOT USED
30 1020Z12314 PLUG 1
31 1018Z12081 RING, Snap 1
32 1018Z12083 RING, Snap 1
33 1010Z2417 SHAFT, Shifter 1
34 1010Z2414 SHAFT, Input 1
35 1020Z12328 COUPLER 1
36 1020Z12336 PLATE, Back-up 1

Printed: Page 1-17


Tue May 19 16:19:13 2009 Sheet 2
Machine
Serial Number: 100042V2
TRANSMISSION, PROPEL

REF PART NO. DESCRIPTION QTY PAGE

37 1045Z3502 KIT, Brake Disk 1


38 DISK, Inner 11
39 DISK, Outer 5
40 1045Z3504 KIT, Brake Seal 1
41 RING, Back-up 1
42 O-RING 1
43 O-RING 1
44 RING, Back-up 1
45 1039Z1010 PISTON 1
46 1020Z12337 PLATE, Back-up 1
47 1018Z10993 RING, Snap 1
48 1020Z12330 HUB, Gearshift 1
49 1018Z12074 RING, Snap 1
50 1020Z12323 BOLT, Hex Head 1
51 1020Z12338 RING, Locating 1
52 1020Z12327 SLEEVE, Input 1
53 NOT USED
54 NOT USED
55 1020Z12325 BOLT, Hex Head 4
56 41U100D2 MOTOR, Hydraulic 1 1-18
57 1045Z3506 O-RING 1

Printed: Page 1-17


Tue May 19 16:19:13 2009 Sheet 3
Machine
Serial Number: 100042V2

MOTOR, PROPEL

01

02

05 06 07

03

04

09

08

Printed: Page 1-18


Tue May 19 16:19:15 2009 Sheet 1
Machine
Serial Number: 100042V2
MOTOR, PROPEL

REF PART NO. DESCRIPTION QTY

-- 41U100D2 MOTOR, PROPEL


01 NOT USED
02 1036Z1880 VALVE, Flushing 1
03 1020Z12696 PLUG 1
04 1014Z4269 COVER, Front 1
05 NOT USED
06 1045Z3634 O-RING 1
07 NOT USED
08 1018Z12399 RING, Snap 1
09 1018Z12398 SEAL, Shaft 1

Printed: Page 1-18


Tue May 19 16:19:15 2009 Sheet 2
Machine
Serial Number: 100042V2

TRACK, CRAWLER

01
02

04

03

05

Printed: Page 1-19


Tue May 19 16:19:18 2009 Sheet 1
Machine
Serial Number: 100042V2
TRACK, CRAWLER

REF PART NO. DESCRIPTION QTY

R3122F2 TRACK, CRAWLER


01 GH5004012M3 LINK, Crawler 36 in 39
02 GH5004012M4 LINK, Crawler 36 in - Cleated 19
03 19T6504D1 PIN, Link 1-9/16 x 9-3/4 in 116
04 20Q260D330 SCREW, Hex Hd Cap 1/2-13UNC x 2 in 116
05 20Q270D32 NUT, Hex 1/2-13UNC 116

Printed: Page 1-19


Tue May 19 16:19:18 2009 Sheet 2
Machine
Serial Number: 100042V2

TOW BAR, FRONT

01

02

05

03
04
13 14

12

15
11
16
10 17
18
09 19
08 07
17
20
21

06

Printed: Page 1-20


Tue May 19 16:19:20 2009 Sheet 1
Machine
Serial Number: 100042V2
TOW BAR, FRONT

REF PART NO. DESCRIPTION QTY PAGE

929J74F2 TOW BAR, FRONT


01 GH5021105 CLEVIS, Tow Bar 2
02 GH302545 TOW BAR 1
03 GH5011249 PIN, Retaining 2
04 2203V033 PIN, Cotter 1/8 x 1 in 4
05 GH5002097 PIN, Tow Bar Retaining 2
06 100J6628F2 BRAKE ASSEMBLY, Emergency 1
07 936J43F1 VALVE, Emergency Brake 1
08 0630V007 SCREW, Hex Soc Hd Cap #10-24UNC x 1-1/4 in 4
09 36Q558D1 VALVE, Directional Control 1
10 0630V034 SCREW, Hex Soc Hd Cap 5/16-18UNC x 2 in 2
11 18Q490D1 SUBPLATE, Side Port 1
12 18Q491D1 TRIP PLATE, Emergency Brake Valve 1
13 3645V036 WASHER, Flat 5/16 in 2
14 20H1617D3 NUT, Self Locking 5/16-18UNC 2
15 16N3678D1 BRACKET, Emergency Brake Valve 1
16 32Z91 SNAP, Spring 1
17 30Z129D3 ROPE CLAMP AND THIMBLE 1
18 20Z2485D1 LINK, Chain 5
19 30Z411D49 ROPE, Wire 15 ft 1
20 20Z1130D2 SHACKLE, Anchor 1
21 21Z151D4 EYE, Pad 1
22 P&H Spec 318 CHAIN, 1/2 x 120 in (Not Shown) AR
23 R25869F1 HYDRAULIC PIPING, Manual Brake Release (Not Shown) 1 5-33

Printed: Page 1-20


Tue May 19 16:19:20 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 2 - Mast, Rotary Drive, and Dust Control

Description Page

Installation, Mast 2-1


Installation, Ladder, Mast 2-2
Installation, Winch 2-3
Installation, Mast Lock 2-5
Rotary Carriage 2-7
Sling, Drill Pipe 2-13
Installation, Back Brace 2-14
Installation, Dust Deflector 2-21
Installation, Composite Mast Cable 2-22

Printed: Page 2-0


Tue May 19 16:19:23 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, MAST
03

16
03 03 18
03
07
08 18
06 09

16

05 13

06 12
01

11

04 18 01

01
13

13
13 11
12 25
12
02

13

12

22
11

01
02
12 11

22

11

Printed: Page 2-1


Tue May 19 16:19:25 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, MAST

REF PART NO. DESCRIPTION QTY PAGE

R19078F1 INSTALLATION, MAST


01 11J3967D3 MAST, Weldment 60 ft 1
02 R4210F1 WINCH, Mounting 1 2-3
03 7P983D1 SHEAVE 2
04 25Z246D16 BEARING 4
05 GH5001366 PIN, Lock 2
06 GH5001365 RETAINER 4
07 20P1858D325 SCREW, Drilled Hex Hd Cap 1/2-13UNC x 1 in 4
08 18Z1732D6 WASHER, Lock Conical 1/2 in 4
09 P&H Spec 179 TIE, Wire #13 Gauge x 20 in AR
10 NOT USED
11 44Q1579D2 HOSE ASSEMBLY 1
12 27N4416F1 CLAMP, 2-Piece Pipe 4
13 GH105581 UNION 3
14 NOT USED
15 NOT USED
16 932N18F1 INSTALLATION, Trademark 2
17 NOT USED
18 R13284F1 BEAM, Winch Bolt-On 1
19 NOT USED
20 NOT USED
21 NOT USED
22 44Q1579D5 HOSE ASSEMBLY 1
23 NOT USED
24 NOT USED
25 P&H Spec 318 CHAIN, Grade 40 AR

Printed: Page 2-1


Tue May 19 16:19:25 2009 Sheet 2
Machine
Serial Number: 100042V2

LADDER, MAST
03
02
01
04

05

06

08

09
07

10

22

03
11
14
15

12
13

16

17

17
19
17

20
21 18

07

05
06

Printed: Page 2-2


Tue May 19 16:19:28 2009 Sheet 1
Machine
Serial Number: 100042V2
LADDER, MAST

REF PART NO. DESCRIPTION QTY

R39745F1 LADDER, MAST


01 20Z480D2 EYE BOLT 1
02 R39718D1 LADDER, Upper 1
03 20H1617D6 NUT, Flexloc 1/2-13UNC 5
04 R39644D1 BRACKET, Ladder Mounting 9
05 R20027D1 PLATE, Drilled 2
06 20Z1105D14 TURNBUCKLE 4
07 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 72
08 R19955D1 SUPPORT, Hoop 14
09 20H1617D34 NUT, Flexloc 3/8-16UNC 72
10 R20579D1 GUARD, Hoop 1
11 R20028D1 PLATE, Drilled 2
12 18Z694D6 WASHER, Hardened 1/2 in 4
13 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 4
14 R19951D1 GUARD, Hoop 12
15 GH5827916 U-BOLT, 1/4-20UNC 65
16 20H1617D38 NUT, Flexloc 1/4-20UNC 130
17 P&H Spec 177 WIRE, Rope 1/4 in dia x 345 ft AR
18 R20086D1 GUARD, Hoop 1
19 30Z1D2 CLAMP, 1/4 in dia Wire Rope 20
20 30Z3D52 THIMBLE, 1/4 in dia Wire Rope 5
21 R39647D1 LADDER, Lower 1
22 29R32D4 SAFT-T-CLIMB 1
Replacement parts for Saf-T-Climb can be obtained through
North Safety Products
26 Dansk Court
Toronto, Ontario
Canada M9W5V8
Telephone: 1-800-836-8006
R39788D1 MOUNT, Mast Ladder (Not Shown) 4
R39789D1 MOUNT, Mast Ladder (Not Shown) 4
P&H Spec 180 ANGLE, 3 x 3 x 1/4 x 20 in (Not Shown) AR
R19953D1 PLATE, Drilled (Not Shown) 14

Printed: Page 2-2


Tue May 19 16:19:28 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, WINCH
06

05

04

03

01
01

10
11
12

Printed: Page 2-3


Tue May 19 16:19:31 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, WINCH

REF PART NO. DESCRIPTION QTY PAGE

R4210F1 INSTALLATION, WINCH


01 23U51D1 WINCH, Hydraulic 1 2-4
02 NOT USED
03 8Z14D8 HOOK, Hoist 1
04 30Z3D17 THIMBLE, Wire Rope 9/16 in 1
05 30Z1D17 CLAMP, Wire Rope 9/16 in 3
06 R12228D1 WIRE, Rope 9/16 in dia x 260 Ft 1
07 NOT USED
08 NOT USED
09 NOT USED
10 20P1858D491 SCREW, Drill Hex Hd Cap 7/8-9UNC x 1-3/4 in 4
11 3616V016 WASHER, Lock 3/4 NOM 4
12 P&H Spec 179 WIRE, Tie AR

Printed: Page 2-3


Tue May 19 16:19:31 2009 Sheet 2
Machine
Serial Number: 100042V2

WINCH, HYDRAULIC
01
04
05

07

02 08
03 09

06

11
12
13
32 14
15
34
10 16
33
17
31 18
30
29
28

38 27
26
39
40
25
24
45
35
36
37
23 20
41 19
42 22
43
49 21

44
47
46 48
50
63
61
62
64
60
59

58

57 52
65 51
56
66 55 53
67 68 54
66
69
70

Printed: Page 2-4


Tue May 19 16:19:33 2009 Sheet 1
Machine
Serial Number: 100042V2
WINCH, HYDRAULIC

REF PART NO. DESCRIPTION QTY

23U51D1 WINCH, HYDRAULIC


01 1041Z73 MOTOR, Hydraulic 1
02 1020Z12352 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 12
03 1018Z12104 WASHER, Lock 3/8 in 12
04 1045Z3517 O-RING 1
05 1045Z3515 O-RING 1
06 1017Z2125 SPRING, Brake 16
07 1039Z1012 PISTON 1
08 1045Z3514 O-RING 1
09 1018Z12102 PLATE, Divider 7
10 1015Z1975 PLATE, Friction 6
11 1018Z12101 SPACER, Brake 1
12 1018Z12117 RING, Snap 1
13 1018Z12118 WASHER, Support 2
14 1015Z1972 ALIGNER, Clutch 1
15 1015Z1973 HUB, Brake 1
16 1015Z1974 CLUTCH 2
17 1015Z1972 ALIGNER, Clutch 1
18 1018Z12116 RING, Snap 1
19 1020Z12345 STOPPER, Sungear 1
20 1001Z2412 SUNGEAR 1
21 1025Z4058 BEARING, Ball 1
22 1025Z4062 BEARING, Ball 1
23 1018Z12113 SEAL, Oil 1
24 1014Z4166 HOUSING, Brake 1
25 1045Z3516 O-RING 1
26 1018Z12099 RING, Retaining 1
27 1010Z2419 SHAFT, Connecting 1
28 1045Z3519 O-RING 1
29 1025Z4063 BEARING, Needle 1
30 1018Z12119 SEAL, Oil 1
31 1025Z4061 WASHER, Thrust 2
32 1025Z4065 BEARING, Thrust 1
33 1018Z12109 RING, Snap 1
34 1010Z2418 SHAFT, Motor Drive 1
35 1018Z12110 RING, Snap 3
36 1020Z12346 STOPPER, Internal Gear 3

Printed: Page 2-4


Tue May 19 16:19:33 2009 Sheet 2
Machine
Serial Number: 100042V2
WINCH, HYDRAULIC

REF PART NO. DESCRIPTION QTY

37 1019Z403 PIN, Planet 3


38 1001Z2414 GEAR, Internal 1
39 1001Z2408 HUB, Planet 1
40 1018Z12105 RING, Snap 3
41 1001Z2409 GEAR, Planet 3
42 1025Z4064 BEARING, Needle 3
43 1025Z4057 WASHER, Thrust 6
44 1008Z568 ANCHOR, Cable 1
45 1020Z12351 PLUG, Pipe 3/8-18NPT 1
46 1023Z62 DRUM, Cable 1
47 1018Z12112 SEAL, Oil 1
48 1025Z4058 BEARING, Ball 1
49 1018Z12107 RING, Snap 1
50 1014Z4185 BASE 1
51 1020Z12353 SCREW, Hex Hd Cap 5/8-11UNC x 1-1/2 in 12
52 1018Z12108 WASHER, Lock 5/8 in 12
53 1014Z4186 HOUSING, Final 1
54 1018Z12100 RING, Retaining 1
55 1020Z12349 PLUG, Pipe 1/2-14NPT 2
56 1014Z4164 COVER, End 1
57 1046Z885 BREATHER, Relief 1/2NPT x 7.5 P.S.I. 1
58 1045Z3513 O-RING 1
59 1020Z12345 STOPPER, Sungear 1
60 1020Z12347 STOPPER, Planet Hub 1
61 1001Z2410 HUB, Planet 1
62 1018Z12106 RING, Snap 1
63 1001Z2423 SUNGEAR 1
64 1018Z12114 RING, Snap 1
65 1018Z12111 RING, Snap 3
66 1025Z4060 WASHER, Thrust 6
67 1001Z2411 GEAR, Planet 3
68 1025Z4059 BEARING, Needle 3
69 1019Z402 PIN, Planet 3
70 1018Z12115 RING, Snap 3

Printed: Page 2-4


Tue May 19 16:19:33 2009 Sheet 3
Machine
Serial Number: 100042V2

INSTALLATION, MAST LOCK

03
02
05
01

04 06

07

08

09

07

06

Printed: Page 2-5


Tue May 19 16:19:36 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, MAST LOCK

REF PART NO. DESCRIPTION QTY PAGE

R26066F1 INSTALLATION, MAST LOCK


01 20Q260D331 SCREW, Hex Hd Cap 1/2-13UNC x 2-1/4 in 4
02 3616V011 WASHER, Lock 1/2 in 4
03 R26386D1 PLATE 2
04 R25925D1 PIN, Mast Pivot 2
05 R25797D1 PIN, Mast Locking 2
06 2203V086 PIN, Cotter 1/4 x 2 in 8
07 R18358D1 PIN, Drilled 4
08 GH5841746 BOOT, Rod 2
09 R21958D1 CYLINDER, Hydraulic 2 2-6

Printed: Page 2-5


Tue May 19 16:19:36 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

04
07
06

05

01

02

03

08

09
04

12
11
10 04

Printed: Page 2-6


Tue May 19 16:19:38 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R21958D1 CYLINDER, HYDRAULIC


01 1079Z7029 SWITCH, Limit 2
02 1020Z13069 NUT, Lock 2
03 1018Z12789 SEAL, Thread 2
04 1045Z3715 KIT, Seal 1
05 RING, Wear 1
06 SEAL 1
07 O-RING 1
08 BACK-UP 1
09 O-RING 1
10 RING, Wear 1
11 SEAL 1
12 WIPER 1

Printed: Page 2-6


Tue May 19 16:19:38 2009 Sheet 2
Machine
Serial Number: 100042V2

ROTARY CARRIAGE

21
08
01

10

13
11
12

02 08
09 07
06
03
21 14

04
05

22 26
27
23 28
24 59
58 29
26 15
31 23 32
16

54 53
55 30
19
18
52 20 17

56
26
27 27
26
25
51 58
28
24
23
22

49
21
48

33

47
57
46

41
34
50 40
45 39
44 38
21 37
36
34

43
42 35

Printed: Page 2-7


Tue May 19 16:19:40 2009 Sheet 1
Machine
Serial Number: 100042V2
ROTARY CARRIAGE

REF PART NO. DESCRIPTION QTY PAGE

100J6518F3 ROTARY CARRIAGE


01 20P1858D325 SCREW, Dr Hd Cap 3
02 32Z565D4 CLAMP, Hose 4
03 44P3476D6 HOSE 1
04 3100T585 TUBE 1
05 GH301039 BRACKET 1
06 GH301040 BRACKET 1
07 GH1755002 BRAKE, Pulldown 2 2-8
08 3616V011 WASHER, Lock 11
09 20P1858D329 SCREW, Hex Hd Cap 8
10 R52799D1 DISC, Pulldown Brake 1
R52802D1 RETAINER, Disc 1
This assembly has been modified.
The DISC and RETAINER Item 10 are not the parts originally supplied with this assembly.
11 21Z772D4 COMPOUND, Locking AR
12 18Q524D1 COLLAR 1
13 914J423F4 GEARCASE, Pulldown 1 2-9
This assembly has been modified.
The GEARCASE Item 13 is not the part originally supplied with this assembly.
14 GH301042 SHAFT 1
15 GH1405353 DOLLY, Roller 4
16 18Z2D31 RING, Snap 4
17 GH300928 PIN, Roller 16
18 GH5017451 ROLLER 16
19 GH300931 SPACER, Roller 16
20 18Z2D26 RING, Snap 16
21 P&H Spec 179 WIRE, Tie AR
22 20P1858D446 SCREW, Dr Hd Cap 8
23 3616V015 WASHER, Lock 12
24 GH300950 RETAINER 2
25 GH300949 SPACER, Shaft 2
26 18Z2D264 RING, Retaining 4
27 GH300932 RETAINER, Bearing 3
28 25Z494D18 BEARING, Spherical 2
29 GH300938 RETAINER, Bearing 1
30 GH1405354 PIN, Roller 4

Printed: Page 2-7


Tue May 19 16:19:40 2009 Sheet 2
Machine
Serial Number: 100042V2
ROTARY CARRIAGE

REF PART NO. DESCRIPTION QTY PAGE

31 20Q260D445 SCREW, Hex Hd Cap 4


32 P&H Spec 127 SQUARE, 1/4 x 1 in 4
33 R20556D1 FRAME, Rotary Cartridge - Right Hand 1
34 18Z2D72 RING, Snap 4
35 44Z1D37 FITTING, Relief 2
36 18P8732D1 COVER, Bearing 2
37 18Z2D38 RING, Retaining 2
38 R7560D2 PINION, Pulldown Idler 2
39 25Z1256D4 BEARING, Spherical Plain 2
40 18P8733D1 SPACER, Bearing 2
41 R20095D1 SHAFT, Idler 2
42 GH5012313 WASHER, Idler 2
43 20H1617D43 NUT, Self Locking 2
44 20P1858D537 SCREW, Dr Hd Cap 16
45 3616V017 WASHER, Lock 16
46 GH301786 RETAINER 6
47 R19543F4 GEARCASE, Rotary 1 2-10
48 20Z1956D19 COUPLING, Bolt 1
49 20H1617D41 NUT 2
50 R20580D1 LINK, Support 1
51 R20556D2 FRAME, Rotary Carriage - Left Hand 1
52 20Q260D408 SCREW, Hex Hd Cap 16
53 GH1405692 PLATE, Retainer 2
54 GH1405693-01 PLATE, Shim 4
55 GH1405693 PLATE, Shim 2
56 20H1617D36 NUT, Self Locking 16
57 20Z1956D18 COUPLING, Bolt 1
58 R7653D1 PINION, Pulldown Drive 2
59 18Z2147D70 RING, Retaining 1
The Following Items Are Not Shown On The Illustration:
-- 14Z545D5 BOX, Junction 1
79H2159D16 BLOCK, Terminal 1
20P1858D192 SCREW, Drill Hd Cap 4
3616V007 WASHER, Lock 4
R20540F1 INSTALLATION, Pulldown Resolver 1 2-12
R26117F1 DEFLECTOR, Auxiliary Winch 1

Printed: Page 2-7


Tue May 19 16:19:40 2009 Sheet 3
Machine
Serial Number: 100042V2
ROTARY CARRIAGE

REF PART NO. DESCRIPTION QTY PAGE

-- R26114D1 PIPE 1
2403V009 CAP, Pipe 2
R17881F1 INSTALLATION, Carriage Panel 1 5-28

Printed: Page 2-7


Tue May 19 16:19:40 2009 Sheet 4
Machine
Serial Number: 100042V2

BRAKE, PULLDOWN

01

02

03

09
08

07
06

02

10
05

04

Printed: Page 2-8


Tue May 19 16:19:43 2009 Sheet 1
Machine
Serial Number: 100042V2
BRAKE, PULLDOWN

REF PART NO. DESCRIPTION QTY

GH1755002 BRAKE, PULLDOWN


01 1017Z2042 WASHER, Spring 5
02 46Z526D1 KIT, Seal 1
03 SEAL 1
04 RING, Back-up 1
05 O-RING 1
06 O-RING 1
07 RING, Back-up 1
08 O-RING 1
09 RING, Back-up 1
10 GH5840888 KIT, Lining 1

Printed: Page 2-8


Tue May 19 16:19:43 2009 Sheet 2
Machine
Serial Number: 100042V2

GEARCASE, PULLDOWN

02 03
04
01
05

06

06
07
05

04
25 03 08
01

24 10

02
03
23
22
20 21 07
09

19
21

16 11
17

18 15

17
16

14

13 12
03

Printed: Page 2-9


Tue May 19 16:19:45 2009 Sheet 1
Machine
Serial Number: 100042V2
GEARCASE, PULLDOWN

REF PART NO. DESCRIPTION QTY

914J423F4 GEARCASE, PULLDOWN


01 GH300827 SEAL, Oil 2
02 20P1858D327 SCREW, Dr Hd Cap 12
03 P&H Spec 179 WIRE, Tie AR
04 GH300832 COVER, Pulldown Gear 2
05 GH300906 SHIM, Set 2
06 25Z259D49 BEARING, Tapered 2
07 14J1776F1 CASE, Pulldown 1
08 19Z138D73 PIN, Dowel 2
09 20P1858D403 CAPSCREW 18
10 R19521D1 GEAR, Pulldown 1
11 GH5840335 GAUGE, Lube Level 2
12 R18149D1 MOTOR, Pulldown 1
13 20Q260D450 SCREW, Hex Hd Cap 5
14 18Z1732D8 WASHER, Lock 5
15 18Z2D97 RING, Snap 1
16 18Z2D15 RING, Retainer 2
17 25Z494D16 BEARING 2
18 R52795D1 PINION, Pulldown 1
19 44Z193D4 PLUG, Magnetic 1
20 14Z50D3 BREATHER 1
21 2401V014 BUSHING, Reducer 2
22 GH300907 SHIM, Set 1
23 GH300837 COVER, Pulldown Pinion 1
24 18F682D195 SEAL, Oil 1
25 20P1858D328 SCREW, Dr Hd Cap 6
-- 21Z587D11 SEALANT, Silicone (Not Shown) AR
21Z772D4 COMPOUND, Locking (Not Shown) AR

Printed: Page 2-9


Tue May 19 16:19:45 2009 Sheet 2
Machine
Serial Number: 100042V2

GEARCASE ASSEMBLY, ROTARY


20 29 28
02

03 09 21
10 30
11
08 22
01 31
04
23
19 32
05
12
06 24 10
13 18
34

07 25 08

26 33
06

14
17 27
15 35
10 53
16
36
37
79
38

78

54

77
56 52

57
58 55
39
59
73 51 40
74
06 39

41
60
10 61 10 42
76 62 45
08 43
10 08
63 49
75 10 44
72 08 44
68 50
10 46
69 10
64 47 45
70 65 08
71 66 48
67

Printed: Page 2-10


Tue May 19 16:19:48 2009 Sheet 1
Machine
Serial Number: 100042V2
GEARCASE ASSEMBLY, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

R19543F4 GEARCASE ASSEMBLY, ROTARY


01 18Z1732D8 WASHER, Lock 3/4 in 4
02 20P1858D448 SCREW, Dr Hd Cap 3/4-10UNC x 2 in 4
03 R51925D1 MOTOR, Hydraulic 1
03A 1045Z3912 KIT, Seal 1
04 GH301662 GASKET 1
05 GH300952 SPACER 1
06 25T816D20 BEARING, Radial Ball 3
07 R19522D1 PINION, Motor 1
08 P&H Spec 179 WIRE, Tie 1/16 Dia x 144 in AR
09 20P1858D328 SCREW, Dr Hd Cap 1/2-13UNC x 1-1/2 in 6
10 21Z772D4 ADHESIVE (Not Shown) 1
11 GH5840330 PLUG, Pipe 1-1/4 in 1
12 R20143D1 CARRIER, Bearing 1
13 45Z91D87 O-RING 1
14 14Z50D3 BREATHER, 1 in NPT 1
15 2410V014 BUSHING, Reducing 1-1/4 in x 1 in 1
16 2450V213 NIPPLE, Pipe 1-1/4 in x 6 in 1
17 R19527D1 SPACER 1
18 R1686D4 BEARING 1
19 GH5001129 GASKET, Retainer Seal 1
20 GH5003286 RETAINER, Seal 1
21 R10152D1 FLANGE, Special 1
22 45Z91D55 O-RING 2
23 R10153D1 NUT, Take-up 1
24 18Z1D37 WASHER, Lock Bearing 1
25 GH5002020 NUT, Take-up 1
26 45Z479D105 O-RING 1
27 18Z479D90 SEAL 1
28 44Z907D4 NIPPLE, Combination 1
29 2414V013 COUPLING, Pipe 4 in 1
30 R10834D1 SWIVEL, Air 1 2-11
31 20H1617D8 NUT, Self Locking 3/4-10UNC 6
32 20T5487D4 STUD, 3/4-10UNC x 4-1/4 in 6
33 R10837D1 COVER, Housing 1
34 20P1858D411 SCREW, Dr Hd Cap 5/8-11UNC x 3-3/4 in 8
35 R10836D1 HOUSING, Swivel 1

Printed: Page 2-10


Tue May 19 16:19:48 2009 Sheet 2
Machine
Serial Number: 100042V2
GEARCASE ASSEMBLY, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

36 44Z2599D3 ADAPTER, Elbow 90 deg 1


37 R18272D16 HOSE ASSEMBLY 1
38 44Z2579D2 ADAPTER, Tee, Male 1
39 18F682D295 SEAL, Oil 2
40 GH5001029 SPACER, Seal 1
41 44Z1D65 FITTING, Relief 1
42 14J1790D1 SEAL, Carrier 1
43 GH5002002 RETAINER, Seal 2
44 44Z193D15 PLUG, Pipe 3/4 NPT 2
45 20P1858D258 SCREW, Dr Hd Cap 3/8-16UNC x 1 in 20
46 2401V009 BUSHING, Hex Pipe 3/4 in 1
47 44Z558D4 NIPPLE, Hex 1/2 in 1
48 36Z45D3 VALVE, Cock 1
49 44Z1D10 FITTING, Grease 1/8 in NPT 1
50 GH5014005 SHAFT, Main Rotary 1
51 R1686D3 BEARING 1
52 GH300863 SPACER, Bearing 1
53 2421V010 PLUG, Pipe 2-1/2 in NPT 1
54 R20236D1 GEARCASE, Rotary 1
55 44Z2657D7 PLUG, Pipe 1 in 1
56 25Z628D17 BEARING 1
57 R19519D1 SPACER 1
58 R19526D1 SPACER 1
59 R19524D1 SHAFT, Intermediate 1
60 GH5001125 RETAINER, Shim 3
61 GH5001126 RETAINER, Shim 4
62 GH5001127 RETAINER, Shim 4
63 14J1814D1 HOUSING, Pump 1
64 20P1858D403 SCREW, Dr Hd Cap 5/8-11UNC x 1-3/4 in 6
65 2446V001 PLUG, Pipe 1/8 NPT 1
66 18Z1732D3 WASHER, Lock #10 4
67 0860V084 SCREW, Rd Hd Machine 10-24UNC x 1-3/4 in 4
68 20H2215 GASKET 1
69 GH5000022 PUMP, Oil 1
70 44Z2599D20 ADAPTER, Elbow 1
71 R18282D48 HOSE ASSEMBLY 1
72 20P1858D325 SCREW, Dr Hd Cap 1/2-13UNC x 1 in 16

Printed: Page 2-10


Tue May 19 16:19:48 2009 Sheet 3
Machine
Serial Number: 100042V2
GEARCASE ASSEMBLY, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

73 GH300862 COVER, Gearcase 1


74 21Z587D11 SEALANT, Silicone (Not Shown) 1
75 2422V005 PLUG, Hex Soc Hd Pipe, 3/4 in 1
76 GH5840335 GAUGE, Sight 2
77 R19523D1 GEAR, First Intermediate 1
78 R19525D1 GEAR, Second Intermediate 1
79 R20227D1 SENSOR, Magnetic 1

Printed: Page 2-10


Tue May 19 16:19:48 2009 Sheet 4
Machine
Serial Number: 100042V2

SWIVEL, AIR

14

02

15
03

04
01
05

06 16

07

17
08

09

18
10

11

20

12

19
13

Printed: Page 2-11


Tue May 19 16:19:51 2009 Sheet 1
Machine
Serial Number: 100042V2
SWIVEL, AIR

REF PART NO. DESCRIPTION QTY

R10834D1 SWIVEL, AIR


01 1045Z3669 KIT, Repair 1
02 1017Z2207 SPRING, Garter 1
03 1018Z12634 DIAPHRAGM, O-Ring 1
04 1018Z12635 PLATE, Seal Retaining 1
05 1019Z2486 PIN, Key 2
06 1017Z2208 SPRING, Coil 8
07 1018Z12636 SEAL, Floating 1
08 1045Z3670 O-RING 1
09 1018Z12637 SEAL RING ASSEMBLY 1
10 1018Z12638 PLATE, Seal 1
11 1045Z3671 O-RING 1
12 1018Z12977 RING, Snap 1
13 1018Z13058 RETAINER, Shield 1
14 1018Z13059 SHIELD, Bearing 1
15 1025Z4407 BEARING 1
16 1018Z13057 SPACER 1
17 1025Z4406 BEARING 1
18 1018Z13060 PLATE, Bearing Retainer 1
19 1045Z3780 O-RING 1
20 1020Z13463 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 6

Printed: Page 2-11


Tue May 19 16:19:51 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, PULLDOWN RESOLVER

13
15
16

02
A
14
18

09
01 17 03

12

02

11

04 05 06
09
08
17 09

A A

Printed: Page 2-12


Tue May 19 16:19:53 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, PULLDOWN RESOLVER

REF PART NO. DESCRIPTION QTY

R20540F1 INSTALLATION, PULLDOWN RESOLVER


01 R19694D4 RESOLVER 1
02 86Q213D3 CABLE, Flexible Shaft 1
03 10T1480D1 SHAFT, Resolver 1
04 R23885D1 BRACKET, Resolver Mounting 1
05 18Q460D3 COUPLING, Flexible Shaft 1
06 18T17958D1 HUB 1
07 NOT USED
08 20Q264D141 SCREW, Soc Hd Set 2
09 21Z772D4 COMPOUND, Locking (Not Shown) AR
10 NOT USED
11 16Q264D6 MOUNT, Resolver 4
12 20Q270D16 NUT, Hex 4
13 20P1858D325 SCREW, Drill Hd Cap 2
14 18N2567D1 CAP, Brake Retainer 1
15 3616V011 WASHER, Lock 2
16 P&H Spec 179 WIRE, Lock 1/16 dia x 18 in AR
17 20Q260D191 SCREW, Hex Hd Cap 8
18 NOT USED

Printed: Page 2-12


Tue May 19 16:19:53 2009 Sheet 2
Machine
Serial Number: 100042V2

SLING, DRILL PIPE

01
02
01 03 04
02

05

06
07

08

10

09

Printed: Page 2-13


Tue May 19 16:19:56 2009 Sheet 1
Machine
Serial Number: 100042V2
SLING, DRILL PIPE

REF PART NO. DESCRIPTION QTY

100J6498F2 SLING, DRILL PIPE


01 30Z1D6 CLAMP, Wire 1/2 in 6
02 30Z3D5 THIMBLE, Cable 1/2 in 2
03 GH5840530 HOOK, Snap 1
04 R12228D7 ROPE, Wire 1/2 dia x 41 ft 1
05 R28262D1 FRAME, Restrainer 1
06 20P1858D446 SCREW, Drill Hex Hd Cap 3/4-10UNC x 1-1/2 in 8
07 18Z694D8 WASHER, Hardened 3/4 in 8
08 1301T52 PIN, Clevis 3/4 in 2
09 2203V037 PIN, Cotter 1/8 x 1-1/2 in lg 2
10 GH5015025 TUBE, Restrainer 1
-- P&H Spec 179 WIRE, Tie #10 x 72 in (Not Shown)

Printed: Page 2-13


Tue May 19 16:19:56 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, BACK BRACE

03 04
02
01
07
08
07 04

05

06

09

10

12 11
13
12 14

15

16
12 13
15 12
17
11
18

19

Printed: Page 2-14


Tue May 19 16:19:58 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, BACK BRACE

REF PART NO. DESCRIPTION QTY PAGE

R25462F2 INSTALLATION, BACK BRACE


01 R50270D1 SUPPORT, Upper Back Brace 1
02 20Q306D64 NUT, Hex 1-8UNC 8
03 2203V070 PIN, Cotter 3/16 dia x 2 in 8
04 18Z694D10 WASHER, Hardened 1 in 16
05 20P1856D539 SCREW, Hex Hd Cap 1-8UNC x 3 in 8
06 R12228D8 ROPE, Wire 1/2 dia x 72 in 2
07 18Z2D302 RING, Snap 4
08 GH5012731 PIN 2
09 30Z1D6 CLAMP, Wire Rope 1/2 in 8
10 R25357F1 BACK BRACE, Angle Drill, R.H. 1 2-15
R25357F2 BACK BRACE, Angle Drill, L. H. 1 2-16
11 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 16
12 3616V011 WASHER, Lock 1/2 in 32
13 GH5200725 PIN, Lock Housing Pivot 4
14 R25255F1 BRACKET ASSEMBLY, Pivot-Left Hand 1 2-17
R25255F2 BRACKET ASSEMBLY, Pivot-Right Hand 1 2-18
15 20Q260D324 SCREW, Hex Hd Cap 1/2-13UNC x 7/8 in 16
16 R25478D1 BRACKET, Back Brace Rest 2
17 R49250D1 BRACE, Stop 2
18 18Z1732D8 WASHER, Conical 3/4 in 8
19 20Q260D448 BOLT, Hex 3/4-10UNC x 2 in 8

Printed: Page 2-14


Tue May 19 16:19:58 2009 Sheet 2
Machine
Serial Number: 100042V2

BACK BRACE, ANGLE DRILLING, R. H.

06
05
02 02
03
03

01 07

04

08

10

09

12
11

10

09

Printed: Page 2-15


Tue May 19 16:20:01 2009 Sheet 1
Machine
Serial Number: 100042V2
BACK BRACE, ANGLE DRILLING, R. H.

REF PART NO. DESCRIPTION QTY PAGE

R25357F1 BACK BRACE, ANGLE DRILLING, R. H.


01 R11547D1 COLLAR, Locking-Back Brace 1
02 GH5001673 PIN, Collar 6
03 2203V087 PIN, Cotter 1/4 dia x 2-1/4 in 6
04 R25139D1 BRACE, Upper 1
05 GH5021090 SCREW, Adjusting 1
06 0682V100 SCREW, Soc Hd Set 5/8-11UNC x 1 in 1
07 GH5021089 CLEVIS, Back Brace 1
08 R7187D1 CYLINDER, Hydraulic 3 2-19
09 18Z2D302 RING, Snap 4
10 GH5012731 PIN 2
11 GH5012730 LINK 1
12 R25172D1 BRACE, Lower 1

Printed: Page 2-15


Tue May 19 16:20:01 2009 Sheet 2
Machine
Serial Number: 100042V2

BACK BRACE, ANGLE DRILLING, l. H.

06
05
02 02
03
03

01 07

04

08

10

09

12
11

10

09

Printed: Page 2-16


Tue May 19 16:20:03 2009 Sheet 1
Machine
Serial Number: 100042V2
BACK BRACE, ANGLE DRILLING, l. H.

REF PART NO. DESCRIPTION QTY PAGE

R25357F2 BACK BRACE, ANGLE DRILLING, L. H.


01 R11547D1 COLLAR, Locking-Back Brace 1
02 GH5001673 PIN, Collar 6
03 2203V087 PIN, Cotter 1/4 dia x 2-1/4 in 6
04 R25139D1 BRACE, Upper 1
05 GH5021090 SCREW, Adjusting 1
06 0682V100 SCREW, Soc Hd Set 5/8-11UNC x 1 in 1
07 GH5021089 CLEVIS, Back Brace 1
08 R7187D1 CYLINDER, Hydraulic 3 2-19
09 18Z2D302 RING, Snap 4
10 GH5012731 PIN 2
11 GH5012730 LINK 1
12 R25172D1 BRACE, Lower 1

Printed: Page 2-16


Tue May 19 16:20:03 2009 Sheet 2
Machine
Serial Number: 100042V2

BRACKET ASSEMBLY, Pivot - Left Hand

01
02

12
11

10 08

09

07

06

05

03 04

Printed: Page 2-17


Tue May 19 16:20:06 2009 Sheet 1
Machine
Serial Number: 100042V2
BRACKET ASSEMBLY, Pivot - Left Hand

REF PART NO. DESCRIPTION QTY

R25255F1 BRACKET ASSEMBLY, Pivot - Left Hand


01 R25251D1 BRACKET, Pivot - Left Hand 1
02 NOT USED
03 20Q270D32 NUT, Hex 1/2-13UNC 2
04 3616V011 WASHER, Lock 1/2 in 2
05 GH5200724 BLOCK 1
06 20Q260D340 SCREW, Hex Hd Cap 1/2-13UNC x 4-1/2 in 2
07 R14030D1 CYLINDER, Hydraulic 1
08 GH5018498 PIN, Pivot 1
09 6Z822D1 YOKE, Rod End 1
10 GH5200726 PLATE, Tilt Lock 1
11 2203V037 PIN, Cotter 1/8 x 1-1/2 in 2
12 GH5200722 PIN, Cylinder, Pivot 1

Printed: Page 2-17


Tue May 19 16:20:06 2009 Sheet 2
Machine
Serial Number: 100042V2

BRACKET ASSEMBLY, Pivot - Right Hand

01
02

12
11

10 08

09

07

06

05

03 04

Printed: Page 2-18


Tue May 19 16:20:09 2009 Sheet 1
Machine
Serial Number: 100042V2
BRACKET ASSEMBLY, Pivot - Right Hand

REF PART NO. DESCRIPTION QTY

R25255F2 BRACKET ASSEMBLY, Pivot - Right Hand


01 NOT USED
02 R25219D1 BRACKET, Pivot - Right Hand 1
03 20Q270D32 NUT, Hex 1/2-13UNC 2
04 3616V011 WASHER, Lock 1/2 in 2
05 GH5200724 BLOCK 1
06 20Q260D340 SCREW, Hex Hd Cap 1/2-13UNC x 4-1/2 in 2
07 R14030D1 CYLINDER, Hydraulic 1
08 GH5018498 PIN, Pivot 1
09 6Z822D1 YOKE, Rod End 1
10 GH5200726 PLATE, Tilt Lock 1
11 2203V037 PIN, Cotter 1/8 x 1-1/2 in 2
12 GH5200722 PIN, Cylinder, Pivot 1

Printed: Page 2-18


Tue May 19 16:20:09 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

02

01

08
07
06
05
04
03

Printed: Page 2-19


Tue May 19 16:20:11 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R7187D1 CYLINDER, HYDRAULIC


1045Z3649 KIT, Seal 1
01 RING, Wear 1
02 SEAL 1
03 O-RING 1
04 O-RING 1
05 BACK-UP 1
06 RING, Wear 2
07 SEAL 1
08 WIPER 1

Printed: Page 2-19


Tue May 19 16:20:11 2009 Sheet 2
Machine
Serial Number: 100042V2

DUST SKIRT

03 04
02 05
01

06
14
09
10

11

12

02

07
01
08

12
13

Printed: Page 2-20


Tue May 19 16:20:13 2009 Sheet 1
Machine
Serial Number: 100042V2
DUST SKIRT

REF PART NO. DESCRIPTION QTY

R17781F2 DUST SKIRT


01 P&H Spec 134 PIPE, 40 x 76 in AR
02 P&H Spec 134 PIPE, 40 x 148-1/4 in AR
03 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
04 R12464D1 LOCK, Dust Skirt 8
05 20Z1704D5 NUT, 3/8-16UNC 8
This assembly has been modified.
The DUST DEFLECTOR that is shown here is not used.
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 R4373D4 SKIRT SIDE 2
13 R4373D5 SKIRT FRONT 1
14 R23331D1 SKIRT REAR 1

Printed: Page 2-20


Tue May 19 16:20:13 2009 Sheet 2
Machine
Serial Number: 100042V2

DUST DEFLECTOR INSTALLATION

01 03

02

04
05

06
14 17 07
15
10 16

08
21
09
20

19
18 14
13
12
11
10

Printed: Page 2-21


Tue May 19 16:20:16 2009 Sheet 1
Machine
Serial Number: 100042V2
DUST DEFLECTOR INSTALLATION

REF PART NO. DESCRIPTION QTY

R45263F1 DUST DEFLECTOR INSTALLATION


01 R45264D1 COVER, Deflector Opening 2
02 R45264D2 COVER, Deflector Opening 1
03 R24851D5 DEFLECTOR, Seal 9-1/4 in dia 3
04 R29314D1 DUST DEFLECTOR, Support 1
05 R29311D1 DUST DEFLECTOR, Flat 1
06 R29312D1 DUST DEFLECTOR, Flat 1
07 R29313D1 DUST DEFLECTOR, Flat 1
08 18Z1732D5 WASHER, Lock Conical 3/8 in 3
09 20Z1265D23 SCREW, Soc Low Hd Cap 3/8-16UNC x 1 in 3
10 R45064F1 DUST DEFLECTOR 1
11 R45064D1 DEFLECTOR, Box 1
12 R45243D1 DUST DEFLECTOR, Seal 1
13 R45242D1 RETAINER, Flat Seal 1
14 20Z1703D69 SCREW, Flange Locking Hd 3/8-16UNC x 1 in 11
15 R45065D1 COVER, Deflector Box 1
16 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 2
17 18Z1732D6 WASHER, Lock Conical 1/2 in 2
18 R45223F1 KIT, Rear Deck 1
19 20Z1703D70 SCREW, Flange Locking Hd 3/8-16UNC x 1-1/4 in 12
20 R45220D1 RETAINER, Flat Seal 2
21 R45221D1 DUST DEFLECTOR, Seal 2

Printed: Page 2-21


Tue May 19 16:20:16 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, COMPOSITE MAST CABLE

08
09
10
11 02
12 03
04
05

01

01

02
03 08
04 09
05 10
11
12

01

Printed: Page 2-22


Tue May 19 16:20:19 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, COMPOSITE MAST CABLE

REF PART NO. DESCRIPTION QTY

R51423F1 KIT, COMPOSITE MAST CABLE


01 R50781D1 CABLE, Mast Composite 1
02 85Z24D13 CORD, Grip 2
03 79Z1918D4 RING, Sealing 2
04 0906V004 BUSHING, End 2
05 0944V004 LOCKNUT 2
06 75Z971 RECTIFIER, Silicon (Not Shown) 2
07 87Z487D2 PLUG, Knockout (Not Shown) 2
08 44Z2564D2 CLAMP, Base 5
09 44Z2570D13 CLAMP, Body 5
10 44Z2566D2 CLAMP, Plate 5
11 20Q260D265 SCREW, Hex Hd Cap 10
12 18Z1732D5 WASHER, Lock Conical 10
13 21Z772D4 LOCTITE, Blue (Not Shown) 1
14 87Z487D3 PLUG, Knockout (Not Shown) 2
15 0944V002 LOCKNUT (Not Shown) 2
16 0944V003 LOCKNUT (Not Shown) 2

Printed: Page 2-22


Tue May 19 16:20:19 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 3 - Pipe Handling System

Description Page

Pipe Rack 3-1


Wrenches & Liners, Pipe Rack 3-3
Wrench, Deck 3-4
Installation, Breakout Wrench 3-6
Liner, Breakout Wrench 3-10
Liner, Breakout Wrench 3-9
Liner, Pipe Stop 3-11
Pipe Positioner, Upper 3-12
Pipe Positioner, Lower 3-13
Wrenches & Liners, Positioner, Lower - 10-3/4 in 3-14
Wrenches & Liners, Positioner, Lower - 9-5/8 in 3-15
Wrenches & Liners, Positioner, Lower - 9-1/4 in 3-16
Wrenches & Liners, Positioner, Lower - 8-5/8 in 3-17
Wrenches & Liners, Positioner, Lower - 7-5/8 in 3-18

Printed: Page 3-0


Tue May 19 16:20:21 2009 Sheet 1
Machine
Serial Number: 100042V2

PIPE RACK
10
11
09
12

13
08
18 14
11
05 11
15
02 07 12
03 06
04 16
11
17
13
03
19
02
20 29
23
22 23
27 25

25 24
01 21
26
25
25 23
28 23
30
29
23
25
24 02

31
25
23
40
41 32
42
39

55 34
35 36
33 28
37
13
38
12 43 44
32 42
54 23
25
45 28
28
53
42
49
48 12
52 50 42
42 28 13

12
13 46
51 47
42 07
28 06

Printed: Page 3-1


Tue May 19 16:20:23 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPE RACK

REF PART NO. DESCRIPTION QTY PAGE

R39044F1 PIPE RACK


01 GH5021504 SUPPORT, Arm 1
02 2203V086 PIN, Cotter 1/4 in dia x 2 in 4
03 18Z2827D10 WASHER, Flat 1 in 2
04 16P7272D1 PIN 1
05 2403V010 CAP, Pipe 1
06 20Q270D64 NUT, Hex 1-8UNC 6
07 3616V017 WASHER, Lock 1in 6
08 R16278D1 CLEVIS, Rack 1
09 R24936F1 ARM, Upper 1
10 R16377D1 PIN, Upper Pivot 1
11 P&H Spec 129 CHOCK, 1/2 x 3/4 x 2 in AR
12 3616V011 WASHER, Lock 1/2 in 7
13 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 7
14 20Q260D448 SCREW, Hex Hd Cap 3/4-10UNC x 2 in 2
15 3616V015 WASHER, Lock 3/4 in 2
16 3645V055 WASHER, Flat 3/4 in 2
17 R16245F1 CLEVIS 1
18 19P900D1 PIN, Upper Arm 1
19 20Q260D538 SCREW, Hex Hd Cap 1-8UNC x 2-3/4 in 2
20 GH5013268 HOUSING, Spring 1
21 GH5013269 HOUSING, Spring 1
22 GH5827203 SPRING, Compression 1
23 20Q276D48 NUT, Jam 3/4-16UNF 7
24 R39681D1 LEVER, Gate Linkage 2
25 GH5000593 YOKE, Rod End 7
26 GH5008885 ARM, Upper Control 1
27 P&H Spec 197 KEY, 1/2 x 3/4 x 5 in AR
28 44Z1D14 FITTING, Grease, 1/4 in 8
29 R25191D5 BAR, Long 1
30 R25191D3 BAR, Short 1
31 GH5021543 ANCHOR, Pivot Control 2
32 R25191D4 BAR, Medium 1
33 716N145D1 BRACKET, Limit Switch Actuator 1
34 0837V063 SCREW, Fil Hd Mach #10-32UNF x 3/4 in 2
35 3616V005 WASHER, Lock #10 2
36 79Q1867D17 ARM, Limit Switch 1

Printed: Page 3-1


Tue May 19 16:20:23 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPE RACK

REF PART NO. DESCRIPTION QTY PAGE

37 79Q1867D18 SWITCH, Limit 1


38 716N146D1 BRACKET, Limit Switch Mtg. 1
39 R10271D1 CYLINDER, Hydrualic 1 3-2
40 18Z2D61 RING, Retaining 1
41 R24937D1 PIN, Upper Cylinder 1
42 P&H Spec 129 CHOCK 1/2 x 3/4 x 2-1/2 in AR
43 R24933D1 ARM, Lower 1
44 R24935D1 PIN, Lower Pivot Mount 1
45 R24934D1 PIN, Lower Cylinder 1
46 R24932D1 MOUNT, Lower Pivot 1
47 3645V059 WASHER, Flat 1 in 4
48 20Q260D541 SCREW, Hex Hd Cap 1-8UNC x 3-1/2 in 4
49 2203V051 PIN, Cotter .156 dia. x 1-1/4 in 2
50 1300T53 PIN 1
51 GH5002217 PIN, Pivot Lower Arm 1
52 GH5840264 SPRING, Extension 2
53 GH5008999 HOOK, Spring Support 4
54 R16376D1 PIN, Pawl 2
55 R39595D1 RACK, Pipe 1

Printed: Page 3-1


Tue May 19 16:20:23 2009 Sheet 3
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

01

02

10

01
08
09
07 08

06

05

04

03 12

12
01

11

Printed: Page 3-2


Tue May 19 16:20:26 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

R10271D1 CYLINDER, HYDRAULIC


01 1045Z3685 KIT, Seal 1
02 ROD, Wiper 1
03 ROD, Seal 1
04 ROD, Seal 1
05 RING, Wear 2
06 BACKUP 1
07 O-RING 1
08 BACKUP 2
09 O-RING 1
10 SEAL, Piston 1
11 RING, Wear 1
12 1036Z1752 VALVE, Counterbalance 2 5-25

Printed: Page 3-2


Tue May 19 16:20:26 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, PIPE RACK

01 03
06 02
07

05

09

04

08

05
06
09

07

Printed: Page 3-3


Tue May 19 16:20:29 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, PIPE RACK

REF PART NO. DESCRIPTION QTY

R17046F3 WRENCHES & LINERS, PIPE RACK


01 15P1218D2 LINER, Lower 4
02 GH5200623 LINER, Support Arm 1
03 20Q260D448 SCREW, Hex Hd Cap 3/4-10UNC x 2 in 1
04 GH5200622 LINER, Upper 1
05 3616V013 WASHER, Lock 5/8 in 14
06 20P1858D401 SCREW, Drill Hd Cap 5/8-11UNC x 1-1/4 in 6
20P1858D402 SCREW, Drill Hd Cap 5/8-11UNC x 1-1/2 in 8
07 P&H Spec 179 WIRE, Tie 1/16 in dia x 36 in AR
08 GH5200625 LEVER, Gate 1
09 R17004D1 PAWL 2

Printed: Page 3-3


Tue May 19 16:20:29 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCH, DECK

09
08
10

03
04
01 02

11

12
05

14

15

06
13

07

Printed: Page 3-4


Tue May 19 16:20:31 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCH, DECK

REF PART NO. DESCRIPTION QTY PAGE

R9884F1 WRENCH, DECK


01 20Q260D224 SCREW, Hex Hd Cap 5/16-18UNC x 3/4 in 4
02 3616V008 WASHER, Lock 5/16 in 4
03 GH5001591 RETAINER 2
04 R9589D1 HOUSING, Deck Wrench 1
05 44Z1D10 FITTING, Grease 1/8 NPT 2
06 18Z2D20 RING, Retaining 1
07 R17566D1 CYLINDER, Hydraulic 1 3-5
08 R9885D1 SLIDE, Deck Wrench 1
09 20Z1703D69 SCREW, Flanged Lock 3/8-16UNC x 1 in 4
10 R9585D1 WEAR PLATE - 10-3/4 Diameter Pipe 1
R9586D1 WEAR PLATE - 9-1/4 Diameter Pipe 1
R9588D1 WEAR PLATE - 8-5/8 Diameter Pipe 1
R24972D1 WEAR PLATE - 9-5/8 Diameter Pipe 1
11 GH5000224 SPRING 1
12 GH5005501 PAWL, Wrench 1
13 19Z270D5 PIN 1
14 R9583D1 PIN, Deck Wrench 1
15 2203V087 PIN, Cotter 1/4 dia x 2-1/4 in 2

Printed: Page 3-4


Tue May 19 16:20:31 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

05
01

04
03
02

11

10

09

08 01
07
06

Printed: Page 3-5


Tue May 19 16:20:34 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R17566D1 CYLINDER, HYDRAULIC


01 1045Z3712 KIT, Seal 1
02 WIPER 1
03 BACK-UP 1
04 U-CUP, Dual Lip 1
05 O-RING 1
06 RING, Wear 2
07 BACK-UP 1
08 O-RING 1
09 O-RING 1
10 SEAL ASSEMBLY 1
11 RING, Wear 1

Printed: Page 3-5


Tue May 19 16:20:34 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, BREAKOUT WRENCH

04
03 05
02
06

01
07

10

08

10

01
06

09

05

Printed: Page 3-6


Tue May 19 16:20:36 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, BREAKOUT WRENCH

REF PART NO. DESCRIPTION QTY PAGE

R26467F1 INSTALLATION, BREAKOUT WRENCH


01 44Z1D80 FITTING, Grease 2
02 18Z694D10 WASHER, Hardened 1 in 12
03 3616V017 WASHER, Lock 1 in 12
04 20Q260D539 SCREW, Hex Hd Cap 1-8UNC x 3 in 12
05 R26465D1 BUSHING, Breakout Wrench Bracket 4
06 R26464D1 MOUNTING BRACKET, Breakout Wrench 2
07 R26482D1 MOUNT, Swing Cylinder 2
08 R6728F2 WRENCH, Breakout 1 3-7
09 R7052D1 MOUNT, Swing Cylinder 2
10 P&H Spec 180 BAR, Square 1 x 1 x 1-1/2 in 4

Printed: Page 3-6


Tue May 19 16:20:36 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCH, BREAKOUT

02
01 09
10 09
11
03 02
04 04 15
10
28 12 14
06 04
11 13
12
05
07 09
09 02
08
05 27 16
A
02

26
04

21 17
18
02
19 02
A
25 08
06 23
22 18
23
04 04
24
24 18 20

18 19

23 23 18
19

Printed: Page 3-7


Tue May 19 16:20:39 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCH, BREAKOUT

REF PART NO. DESCRIPTION QTY PAGE

R6728F2 WRENCH, BREAKOUT


01 GH1408594 RING, Retainer 1
02 3644V085 WASHER, Flat 2 in 6
03 R2790D1 PIN, Cylinder 1
04 2201V120 PIN, Cotter 3/8 dia x 3 in 12
05 3645V054 WASHER, Flat 3/4 in 2
06 3644V086 WASHER, Flat 2 in 2
07 R2551D1 PIN, Cylinder 1
08 R2555D1 BUSHING, Wear 2
09 3644V089 WASHER, Flat 2-1/4 in 4
10 2201V122 PIN, Cotter 3/8 dia x 3-1/2 in 4
11 R2553D1 PIN, Clamping Jaw 2
12 R2554D1 BUSHING, Wear 4
13 R2547D1 WRENCH, Breakout 1
14 R2552D1 PIN, Cylinder 1
15 44Z1D14 FITTING, Grease 1
16 R2550D1 JAW, Breakout Clamping 1
17 R2789D1 PIN, Cylinder 1
18 44Z1D10 FITTING, Grease 5
19 R2374D1 CYLINDER, Hydraulic 3 3-8
20 R2691D1 SPACER 2
21 20Q260D561 SCREW, Hex Hd Cap 1-8UNC x 13 in 2
22 20H1617D23 NUT, Self locking 1-8UNC 2
23 18H3892D314 WASHER, Plain 2-1/16 in 4
24 19F69D15 PIN 2
25 44Z1D12 FITTING, Grease 90 deg 1
26 R2546D2 ARM, Breakout Wrench 1
27 GH300377-31 PIN 1
28 2203V067 PIN, Cotter 3/16 dia x 1-1/2 in 2
-- R5726F3 HYDRAULIC PIPING, Breakout Wrench 1 5-31

Printed: Page 3-7


Tue May 19 16:20:39 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

02

01

02

03
04
05

08

01 06
07

Printed: Page 3-8


Tue May 19 16:20:42 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R2374D1 CYLINDER, HYDRAULIC


01 1045Z3612 KIT, Seal 1
02 U-CUP 2
03 O-RING 1
04 O-RING 1
05 RING, Back-Up 1
06 SEAL, Rod 1
07 WIPER 1
08 1018Z12968 RING, Retaining 1

Printed: Page 3-8


Tue May 19 16:20:42 2009 Sheet 2
Machine
Serial Number: 100042V2

LINER, BREAKOUT WRENCH

01 02 03
04
05
06
07

Printed: Page 3-9


Tue May 19 16:20:44 2009 Sheet 1
Machine
Serial Number: 100042V2
LINER, BREAKOUT WRENCH

REF PART NO. DESCRIPTION QTY

R4548F3 LINER, BREAKOUT WRENCH


01 0630V088 SCREW, Hex Hd Cap 1/2-13UNC x 3-1/4 in 6
02 3616V011 WASHER, Lock 1/2 in 6
03 18Z3752D3 DIE, Breakout Wrench 8-5/8 - 9-5/8 in 3
04 R2807D1 INSERT, Breakout Die 9-1/4 in 3
05 R2549D1 SHIM, Die Insert 3
06 R2803D1 SHIM, Die Insert 9
07 R2804D1 SHIM, Die Insert 3

Printed: Page 3-9


Tue May 19 16:20:44 2009 Sheet 2
Machine
Serial Number: 100042V2

LINER, BREAKOUT WRENCH

01 02 03
04
05
06
07

Printed: Page 3-10


Tue May 19 16:20:47 2009 Sheet 1
Machine
Serial Number: 100042V2
LINER, BREAKOUT WRENCH

REF PART NO. DESCRIPTION QTY

R4548F1 LINER, BREAKOUT WRENCH


01 0630V085 SCREW, Hex Hd Cap 1/2-13UNC x 2-1/2 in 6
02 3616V011 WASHER, Lock 1/2 in MPC 6
03 18Z3752D1 DIE, Breakout Wrench 10-3/4 in 3
04 R2809D1 INSERT, Breakout Die 10-3/4 in & 13-3/8 in & 15 in 3
05 R2549D1 SHIM, Die Insert 3
06 R2803D1 SHIM, Die Insert 9
07 R2804D1 SHIM, Die Insert 3

Printed: Page 3-10


Tue May 19 16:20:47 2009 Sheet 2
Machine
Serial Number: 100042V2

LINER, PIPE STOP

03
04
01

04

02

Printed: Page 3-11


Tue May 19 16:20:49 2009 Sheet 1
Machine
Serial Number: 100042V2
LINER, PIPE STOP

REF PART NO. DESCRIPTION QTY

R31421F3 LINER, PIPE STOP


01 R30651D3 PLATE, Liner 1
02 20Q260D330 SCREW, Hex Hd Cap 1/2-13UNC x 2 in 2
03 20Q270D32 NUT, Hex 1/2-13UNC x 2B 2
04 18Z1732D6 WASHER, Hardened 1/2 in 4

Printed: Page 3-11


Tue May 19 16:20:49 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPE POSITIONER, UPPER

05
04 06

03

07

04
02
03

04

07

03
01
06

03
04
11

12
08
04

03
13 09

10
14
22 15

21
19
18 16
20 17

Printed: Page 3-12


Tue May 19 16:20:52 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPE POSITIONER, UPPER

REF PART NO. DESCRIPTION QTY PAGE

R39400F3 PIPE POSITIONER, UPPER


01 R39397D1 CYLINDER, Hydraulic 1
02 P&H Spec 143A TUBE AR
03 2203V083 PIN, Cotter 6
04 3631V015 WASHER, Flat 6
05 R39399D1 FRAME, Positioner 1
06 R39395D1 PLATE, Mounting 2
07 19F57D42 PIN, Drilled 1 x 10-3/4 in 2
08 20H1617D8 NUT, Self-Locking 3/4 in 8
09 18Z694D8 WASHER, Hardened 3/4 in 8
10 20Q260D450 SCREW, Hex Hd Cap 3/4-10UNC x 2-1/2 in 8
11 20H1617D6 NUT, Self-Locking 1/2 in 2
12 19F57D19 PIN, Drilled 1 x 4-3/4 in 1
13 R39398D1 ARM, Positioner 1
14 R39393D1 PLATE, Keeper 1
15 18Z1732D5 WASHER, Conical 3/8 in 2
16 20Q260D256 SCREW, Hex Hd Cap 1/8-16UNC x 3/4 in 2
17 R39396D1 PIN, Cylinder 1
18 R39388D1 SUPPORT, Guide 1
19 18Z694D6 WASHER, Hardened 1/2 in 2
20 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 2
21 R13550D8 BUSHING, Self-Lubricating 1
22 R39394D1 PIPE, Roller Drill 1
21Z772D4 COMPOUND, Locking (Not Shown) 1
R39674F1 HYDRAULIC PIPING, Upper Pipe Positioner (Not Shown) 1 5-49

Printed: Page 3-12


Tue May 19 16:20:52 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPE POSITIONER, LOWER

02
02
03 03

01 01

01
02
12
05
04
08 13
05 01
04 07 14
02

11
06 15
11 16
17
10

15
09
14

18
11
15 10
24 20 19
23

22
23 21
25
09
23 15
14
25

Printed: Page 3-13


Tue May 19 16:20:55 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPE POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY PAGE

R39753F1 PIPE POSITIONER, LOWER


01 18Z694D16 WASHER, Flat 2 in 4
02 2201V120 PIN, Cotter 3/8 x 3 in 4
03 19F69D40 PIN, Clamp Cylinder 2
04 18Z1732D6 WASHER, Lock 1/2 in 10
05 20Q260D327 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/4 in 10
06 R30627D1 PLATE, Wear 1
07 R30629D1 SHIM, Rack Guide 8
08 R31515D1 GUIDE, Rack 1
09 R13550D5 BUSHING 2
10 2203V065 PIN, Cotter 3/16 x 1-1/4 in 2
11 18Z694D8 WASHER, Flat 3/4 in 7
12 R29982D1 PIN, Main Pivot 1
13 19F59D22 PIN, Swing Cylinder 1
14 2203V086 PIN, Cotter 1/4 x 2 in 4
15 18Z694D12 WASHER, Flat 1-1/4 in 4
16 18Z1732D8 WASHER, Lock 3/4 in 5
17 20Q260D448 SCREW, Hex Hd Cap 3/4-10UNC x 2 in 5
18 19F54D42 PIN, Retaining 1
19 19F59D42 PIN, Swing Cylinder 1
20 R29981D1 BRACKET, Positioner 1
21 R39588D1 CYLINDER, Hydraulic 1 3-19
22 R41179D1 ARM, Lower Positioner 1
23 R41331D1 BUSHING, Cylinder 4
24 R39201D1 CYLINDER, Hydraulic 1 3-20
25 44Z1D10 FITTING, Grease 2
R41148F1 HYDRAULIC PIPING, Pipe Positioner (Not Shown) 1 5-51
R41338D1 PLATE, Mounting (Not Shown) 1

Printed: Page 3-13


Tue May 19 16:20:55 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, POSITIONER, LOWER

02

01

03

05
06
04

Printed: Page 3-14


Tue May 19 16:20:57 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41310F1 WRENCHES & LINERS, POSITIONER, LOWER


01 R41309D1 WRENCH, Left Positioner 1
02 R41305D1 LINER, Left 10-3/4 in 1
03 R41304D1 LINER, Right 10-3/4 in 1
04 R41308D1 WRENCH, Right Positioner 1
05 18Z694D5 WASHER, Hardened 3/8 in 8
06 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
- 21Z772D4 LOCTITE (Not Shown) AR

Printed: Page 3-14


Tue May 19 16:20:57 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, POSITIONER, LOWER

02

01

03

05
06
04

Printed: Page 3-15


Tue May 19 16:20:59 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41310F2 WRENCHES & LINERS, POSITIONER, LOWER


01 R41309D1 WRENCH, Left Positioner 1
02 R41303D1 LINER, Left 9-5/8 in 1
03 R41302D1 LINER, Right 9-5/8 in 1
04 R41308D1 WRENCH, Right Positioner 1
05 18Z694D5 WASHER, Hardened 3/8 in 8
06 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
- 21Z772D4 LOCTITE (Not Shown) AR

Printed: Page 3-15


Tue May 19 16:20:59 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, POSITIONER, LOWER

02

01

03

05
06
04

Printed: Page 3-16


Tue May 19 16:21:02 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41310F3 WRENCHES & LINERS, POSITIONER, LOWER


01 R41307D1 WRENCH, Left Positioner 1
02 R41301D1 LINER, Left 9-1/4 in 1
03 R41300D1 LINER, Right 9-1/4 in 1
04 R41306D1 WRENCH, Right Positioner 1
05 18Z694D5 WASHER, Hardened 3/8in 8
06 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
- 21Z772D4 LOCTITE (Not Shown) AR

Printed: Page 3-16


Tue May 19 16:21:02 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, POSITIONER, LOWER

02

01

03

05
06
04

Printed: Page 3-17


Tue May 19 16:21:04 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41310F4 WRENCHES & LINERS, POSITIONER, LOWER


01 R41307D1 WRENCH, Left Positioner 1
02 R41299D1 LINER, Left 8-5/8 in 1
03 R41298D1 LINER, Right 8-5/8 in 1
04 R41306D1 WRENCH, Right Positioner 1
05 18Z694D5 WASHER, Hardened 3/8 in 8
06 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
- 21Z772D4 LOCTITE (Not Shown) AR

Printed: Page 3-17


Tue May 19 16:21:04 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCHES & LINERS, POSITIONER, LOWER

02

01

03

05
06
04

Printed: Page 3-18


Tue May 19 16:21:07 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCHES & LINERS, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41310F5 WRENCHES & LINERS, POSITIONER, LOWER


01 R41307D1 WRENCH, Left Positioner 1
02 R41297D1 LINER, Left 7-5/8 in 1
03 R41296D1 LINER, Right 7-5/8 in 1
04 R41306D1 WRENCH, Right Positioner 1
05 18Z694D5 WASHER, Hardened 3/8 in 8
06 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
- 21Z772D4 LOCTITE (Not Shown) AR

Printed: Page 3-18


Tue May 19 16:21:07 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

04
07
06

05

01

02

03

08

09
04

12
11
10 04

Printed: Page 3-19


Tue May 19 16:21:09 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R39588D1 CYLINDER, HYDRAULIC


01 1079Z7029 SWITCH, Limit 1
02 1020Z13069 NUT, Lock 1
03 1018Z12789 SEAL, Thread 1
04 1045Z3715 KIT, Seal 1
05 RING, Wear 1
06 SEAL 1
07 O-RING 1
08 BACK-UP 1
09 O-RING 1
10 RING, Wear 1
11 SEAL 1
12 WIPER 1

Printed: Page 3-19


Tue May 19 16:21:09 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

02

01

02

03
04
05

08

01 06
07

Printed: Page 3-20


Tue May 19 16:21:12 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R39201D1 CYLINDER, HYDRAULIC


01 1045Z3794 KIT, Seal 1
02 SEAL 2
03 O-RING 1
04 O-RING 1
05 RING, Back-Up 1
06 SEAL, Rod 1
07 WIPER 1
08 1018Z12967 RING, RETAINING 1

Printed: Page 3-20


Tue May 19 16:21:12 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, LINER, POSITIONER, LOWER


02

03

04

05

06

01 07

06

05

01

08

04

03

02

Printed: Page 3-21


Tue May 19 16:21:15 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, LINER, POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R46242F3 KIT, LINER, POSITIONER, LOWER


01 R46248D1 JAW, Positioner, 9-1/4 in 2
02 0630V046 SCREW, Soc Hd Cap 3/8-16UNC x 1-1/4 in 32
03 3620V010 WASHER, Lock 3/8 in 32
04 R46245D1 CAP, End 8
05 18Z2D51 RING, Retaining 8
06 25Z529D1 BEARING 8
07 R46243D1 ROLLER 4
08 R46244D1 ROLLER, Axle 4

Printed: Page 3-21


Tue May 19 16:21:15 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 4 - Power Unit

Description Page

Power Unit 4-1

Printed: Page 4-0


Tue May 19 16:21:17 2009 Sheet 1
Machine
Serial Number: 100042V2

POWER UNIT
13
04 12
11
07 20
08
15
07 07 22
01 08
09 12 14 15
18
03 19 11
02 23
16 08
05 17 21
01 06 12 24
72 08 07
27 10 25
03
07 12

71 29 26
28
30 27 40
01
69 39
17 70
16
42
31 21
34 12
35 41

33
69 32 38
73 42
17 37
16 36 43
68
24
44
34 26
69
67
66 33
17 65
16
61 63
27
64 45
68 62
47
60
24 57 46
45 48
58 49
59
50
47 21
46 50
51

48 52
56
54 49 53
12 50
21
21 12 53 51

Printed: Page 4-1


Tue May 19 16:21:19 2009 Sheet 1
Machine
Serial Number: 100042V2
POWER UNIT

REF PART NO. DESCRIPTION QTY PAGE

R10433F2 POWER UNIT


01 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 22
02 16Z264D14 BAND, Air Filter 2
03 20H1617D34 NUT, Self-Locking 3/8-16UNC 6
04 46Z534D1 AIR CLEANER, Main Compressor 2 4-2
05 R15628D1 INDICATOR, Electrical 2
06 0862V080 SCREW, Pan Hd Mach #8-32UNC x 3/4 in 4
07 44Z12D25 CLAMP, Hose 8
08 44Z808D6 HOSE 4
09 P&H Spec 143 TUBE, 7 in O.D. x 1/16 in Wall x 11 in AR
10 18P8893D1 TUBE, Special 1
11 20Q260D443 SCREW, Hex Hd Cap 3/4-10UNC x 1 in 16
12 18Z1732D8 WASHER, Lock 3/4 in 52
13 GH5015595 MANIFOLD, Inlet 1
14 GH5020692 MANIFOLD, Inlet 1
15 20P1953D1 GASKET, Air Inlet 2
16 20Q260D403 SCREW, Hex Hd Cap 5/8-11UNC x 1-3/4 in 10
17 18Z1732D7 WASHER, Lock 5/8 in 10
18 46Z548D1 FILTER, Compressor Oil 1 4-3
19 GH5840439 GASKET, Compressor Oil 1
20 51U165D3 COMPRESSOR, Main 1 4-6
21 20Q270D48 NUT, Hex 3/4-10UNC 28
22 GH5826907 GAUGE, Temperature 1
23 89Q136D1 PROBE, Temperature 1
24 19T33 PIN, Tapered Dowel 6
25 20Q260D450 SCREW, Hex Hd Cap 3/4-10UNC x 2-1/2 in 4
26 SHIM SET
26A 20Z2490D9 SHIM, .005 16
26B 20Z2490D10 SHIM, .015 16
26C 20Z2490D11 SHIM, .050 8
26D 20Z2490D12 SHIM, .100 8
27 18Z1732D5 WASHER, Lock 3/8 in 20
28 14N2916D1 COVER, Adapter 2
29 18J307D1 ADAPTER, Mounting Compressor-Motor 1
30 20F57D23 GROMMET, Rubber 9/16 in I.D., 1-1/16 in O.D. 5
31 37U153D2 PUMP, Hydraulic 1 4-5
32 0682V085 SCREW, Set 1/2 in 2

Printed: Page 4-1


Tue May 19 16:21:20 2009 Sheet 2
Machine
Serial Number: 100042V2
POWER UNIT

REF PART NO. DESCRIPTION QTY PAGE

33 18Z1732D6 WASHER, Lock 1/2 in 6


34 20Q260D327 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/4 in 6
35 GH5829479 DRIVE, Pump 1 4-4
36 R9791F4 GUARD, Coupling 1
37 R9822D1 COUPLING, Pump Drive 1
37A R9833D3 SPACER, Coupling 1
38 20H2984D24 KEY, 1/2 x 1/2 x 3 in 1
39 EBM810F1A MOTOR, Main Compressor 1 10-4
40 20H2995D35 KEY, 3/4 x 3/4 x 4-3/8 in 1
41 18Q465D2 COUPLING, Compressor 1
1018Z12689 CUSHIONS SET 1
42 20Q260D453 SCREW, Hex Hd Cap 3/4-10UNC x 3-1/4 in 16
43 20Q260D545 SCREW, Hex Hd Cap 1-8UNC x 4-1/2 in 4
44 R9405D1 BASE, Power Unit 1
45 20Q260D460 SCREW, Hex Hd Cap 3/4-10UNC x 5-1/2 in 4
46 16Z937D1 PAD, Mounting 4
47 R36369D1 PAD, Mounting 4
48 16Z936D1 PAD, Mounting 4
49 16T9483D1 PAD, Mounting 4
50 18Z694D8 WASHER, Hardened 3/4 in 4
51 21Z772D12 SEALANT AR
52 18Z1732D10 WASHER, Lock 4
53 20Q278D64 NUT, Heavy 1-8UNC 4
54 19Q27D2 PIN, Pull Dowel 1/2 in 2
55 20Q260D447 SCREW, Hex Hd Cap 3/4-10UNC x 1-3/4 in 8
56 R9871D1 MOUNT, Transmission 1
57 20Q260D451 SCREW, Hex Hd Cap 3/4-10UNC x 2-3/4 in 8
58 2446V005 PLUG, 3/4 in 1
59 36Z45D4 COCK, Drain 3/4 in 1
60 18P1064D4 PIPE, Standard Black 17 x 3/4 in 1
61 2414V020 PIPE, Elbow Nipple, 90 degree 1
62 18P1064D6 PIPE, Standard Black 23 x 3/4 in 1
63 44Z2566D2 PLATE, Clamp Top 1
64 20Q260D270 SCREW, Hex Hd Cap 3/8-16UNC x 3-3/4 in 2
65 44Z2569D13 CLAMP, Tube 1
66 44T858D2 PLATE, Clamp Base 1
67 20Z1792D5 NUT (with Spring) 2

Printed: Page 4-1


Tue May 19 16:21:20 2009 Sheet 3
Machine
Serial Number: 100042V2
POWER UNIT

REF PART NO. DESCRIPTION QTY PAGE

68 R51924D1 PUMP, Hydraulic 3 4-7


69 18Z694D7 WASHER, Hardened 5/8 in 6
70 R26692D1 SUPPORT, Air Filter 1
71 R15822D1 FILTER, Spin-On Fluid 1 4-9
72 20Q260D256 SCREW, Hex Hd Cap 3/8-16UNC x 3/4 in 2
73 21Z587D11 SEALANT AR
-- 50Z127D1 KIT, Electrical Conduit 1
R17871F1 AIR PIPING, Control Panel 1 6-14

Printed: Page 4-1


Tue May 19 16:21:20 2009 Sheet 4
Machine
Serial Number: 100042V2

AIR CLEANER, MAIN COMPRESSOR

01

02
03

04
08
05

15
10 09

11

12
07

06

13

11

14

Printed: Page 4-2


Tue May 19 16:21:22 2009 Sheet 1
Machine
Serial Number: 100042V2
AIR CLEANER, MAIN COMPRESSOR

REF PART NO. DESCRIPTION QTY

46Z534D1 AIR CLEANER, MAIN COMPRESSOR


01 1014Z4170 HOUSING, Air Cleaner 1
02 GH5018410 FILTER 1
03 1020Z10966 INDICATOR, Wing Nut 1
04 GH172995 FILTER, Primary 1
05 1020Z12024 NUT, Wing 1
06 1014Z4070 COVER, Air Cleaner 1
07 1020Z12025 GASKET, Air Cleaner Cover 1
08 1020Z5168 WASHER 1
09 2203V035 PIN, Cotter 1
10 1032Z1199 CLAMP, Band 1
11 1045Z2028 O-RING 2
12 1014Z4171 BODY, Primary 1
13 1032Z1199 CLAMP, Band 1
14 1014Z4172 CUP 1
15 1018Z10974 ADAPTER, Restriction 1

Printed: Page 4-2


Tue May 19 16:21:22 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, COMPRESSOR OIL

01 06
02

03

07
04

05

08

Printed: Page 4-3


Tue May 19 16:21:25 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, COMPRESSOR OIL

REF PART NO. DESCRIPTION QTY

46Z548D1 FILTER, COMPRESSOR OIL


01 1014Z4311 HEAD, Compressor Oil Filter 1
02 1045Z3337 O-RING, Filter Head 1
50Z127D1 KIT, Electrical Indicator (Not Shown) 1
03 1027Z442 BAFFLE 1
04 1036Z1194 VALVE, By-pass 1
05 GH5840396 ELEMENT, Filter 1
06 1017Z1799 SPRING 1
07 1014Z4021 BODY, Compressor Oil Filter 1
08 1020Z11869 PLUG, Drain 1

Printed: Page 4-3


Tue May 19 16:21:25 2009 Sheet 2
Machine
Serial Number: 100042V2

DRIVE, PUMP
15
14
16
09
13
12
11
07 10
08
06 01 15

10
17
01

05
20

15

19
18 17
10

10
01
01
02
02
04
06 21
23
02 27 24
03 28 25
01 26 22
02
29 01
10
30

13 02
33 21
34
22
15
02
01
24 10
25
26
23
02
13 31 21
33
32
34
15 22
02
13 01
24 10
25
33 26

34 23
15

Printed: Page 4-4


Tue May 19 16:21:28 2009 Sheet 1
Machine
Serial Number: 100042V2
DRIVE, PUMP

REF PART NO. DESCRIPTION QTY

GH5829479 DRIVE, PUMP


01 1025Z4045 BEARING 8
02 1018Z12065 SPACER, Gear 8
03 1001Z2407 GEAR 1
04 1010Z2411 SHAFT, Input 1
05 1019Z2398 PIN, Dowel 4
06 1014Z4153 HOUSING, Pump Drive 1
07 1020Z12308 NUT 25
08 1020Z12301 PLUG, Pipe 3/4 in 1
09 1089Z343 DIPSTICK 1
10 1018Z12051 RING, Snap 6
11 1018Z12064 ADAPTER, Spline 1
12 18Z2D137 RING, Snap 1
13 1018Z12066 RING, Pilot 6
14 1018Z12062 ADAPTER, Pump 1
15 1020Z12306 SCREW, Hex Hd Cap 3/4-10UNC x 1-1/4 in 24
16 1020Z12303 GASKET 1
17 1014Z4152 COVER, Pump 2
18 1025Z4046 RETAINER, Bearing/Seal 1
19 1045Z3499 O-RING 1
20 18Z2585D95 SEAL 1
21 1010Z2412 SHAFT, Output 3
22 1001Z2406 GEAR 3
23 1001Z2658 KIT, Adapter 3
24 1001Z2659 ADAPTER, Spline 1
25 18Z2D137 RING, External Snap 1
26 1018Z113096 RING, Internal Snap 1
27 1020Z12308 SCREW, Hex Hd Cap 1/2-13UNC x 2 in 25
28 14Z402 FITTING, Vent 1
29 1044Z1448 FITTING, Pipe 1
30 1044Z1449 ELBOW, Street 1
31 1020Z12302 PLUG, Magnetic Drain 2
32 1020Z12307 SCREW, Set 4
33 1018Z12063 ADAPTER, Pump 3
34 1020Z12304 GASKET 3

Printed: Page 4-4


Tue May 19 16:21:28 2009 Sheet 2
Machine
Serial Number: 100042V2

PUMP, HYDRAULIC

17

04 05
02 03

01
17

15 16
14
12 13
10 11
08 09
07

06

Printed: Page 4-5


Tue May 19 16:21:30 2009 Sheet 1
Machine
Serial Number: 100042V2
PUMP, HYDRAULIC

REF PART NO. DESCRIPTION QTY

37U153D2 PUMP, HYDRAULIC


01 1045Z3407 KIT, Pump Cartridge 1
02 RING, Back Up 1
03 O-RING 1
04 RING, Seal 1
05 O-RING 1
06 1045Z1893 KIT, Pump Cartridge 1
07 O-RING 1
08 RING, Seal 1
09 O-RING 1
10 RING, Back Up 1
11 1018Z2211 RING, Locking 1
12 1018Z2209 RING, Retaining 1
13 25T816D3 BEARING 1
14 1010Z1339 SHAFT 1
15 1018Z2210 WASHER 1
16 1045Z2501 SEAL, Primary Shaft 1
17 1045Z3475 KIT, Seal 1

Printed: Page 4-5


Tue May 19 16:21:30 2009 Sheet 2
Machine
Serial Number: 100042V2
COMPRESSOR, MAIN
Internal parts of the main compressor are not provided as overhauling this compressor
requires experience and special tools which may not be available at the mine site.

Should the compressor require overhaul, a Harnischfeger District office or Drill Service in
Milwaukee should be contacted for guidance.

Printed: Page 4-6


Tue May 19 16:21:32 2009 Sheet 1
Machine
Serial Number: 100042V2

PUMP, HYDRAULIC

23

22

20 08
07
21 06
04
19 18 05
04
20 03
17 02
01
16

11 12
15

09
10 13
14
24
29 26
33 30
34
36
39
42
46 44
25

31
32
37 35
38
40
41
43
45 28
27

Pump Exploded View

Printed: Page 4-7


Tue May 19 16:21:35 2009 Sheet 1
Machine
Serial Number: 100042V2

PUMP, HYDRAULIC

51 48
50 52 53 54

49

47
48

57

51 54
52

16 55

55
51
52
51
52

56
F3429C

Piping Details

Printed: Page 4-7


Tue May 19 16:21:35 2009 Sheet 2
Machine
Serial Number: 100042V2
PUMP, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

R51924D1 PUMP, HYDRAULIC


01 1010Z2406 SHAFT, Splined 1
02 1020Z12252 SHIM 1
03 1018Z12030 RING, Retaining 1
04 1018Z12040 SEAL, Shaft 1
05 1045Z3844 O-RING 1
06 1018Z13024 RETAINER, Seal 1
07 1020Z12260 GASKET 4
08 1020Z12256 SCREW 4
09 1018Z12033 STEM 1
10 1018Z11983 PLATE, Balance 1
11 1018Z11984 SPACER 2
12 1020Z12259 SCREW, Soc Hd Cap #10-24 x 2-3/4 in 2
13 1018Z11985 WASHER 8
14 1020Z12258 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 8
15 1036Z2007 CONTROL, Output 1
16 1036Z2269 CONTROL, Input (Electro-Stroker '900') 1 4-8
17 1020Z13433 GASKET 1
18 1045Z3864 KIT, Valve Block Seal 1
19 1045Z2170 O-RING 1
20 45Z91D218 O-RING 2
21 45Z91D141 O-RING 2
22 1036Z2014 BLOCK, Valve 1
23 1020Z12257 SCREW, Hex Hd Cap 3/8-16UNC x 3-1/4 in 8
24 1020Z12255 KEY, Square 1
25 1018Z12035 PLATE, Side 1
26 1037Z542 GEROTOR AND ECCENTRIC RING ASSEMBLY 1
27 1018Z12036 RING, Eccentric 1
28 1037Z544 GEROTOR, Inner and Outer 1
29 1019Z2391 PIN, Dowel 1
30 1037Z543 SIDEPLATE AND BEARING, Gerotor 1
31 1018Z12037 SIDEPLATE 1
32 1025Z4037 BEARING, Needle 1
33 1045Z3473 O-RING 1
34 1045Z3472 O-RING 1
35 1018Z12032 PLATE, Pressure 1
36 1018Z12038 WASHER, Thrust 2

Printed: Page 4-7


Tue May 19 16:21:35 2009 Sheet 3
Machine
Serial Number: 100042V2
PUMP, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

37 1025Z4036 BEARING 1
38 1018Z12034 RING, Seal 1
39 1020Z12253 NUT, Hold down 1
40 1019Z2390 PIN 1
41 1018Z12031 RING, Retaining 1
42 1014Z4588 COVER, Solid 1
43 1045Z3474 O-RING 1
44 1018Z12039 RING, Internal Snap 1
45 1045Z3845 O-RING 1
46 1045Z1694 PLUG 1
47 1044Z788 CONNECTOR 2
48 45Z479D5 O-RING 3
49 1044Z1731 PLUG 1
50 1044Z1732 TUBE, Exhaust 1
51 1020Z7145 NUT 4
52 1044Z785 FERRULE 4
53 1044Z1726 TEE 1
54 1044Z784 CAP, Tube 2
55 1036Z1193 VALVE, Check 2
56 1044Z1725 TUBE 1
57 1044Z1730 TUBE 1

Printed: Page 4-7


Tue May 19 16:21:35 2009 Sheet 4
Machine
Serial Number: 100042V2

CONTROL, INPUT
05
02 03 04 06

01

07

07

08
09
10
11
12 F7425

Printed: Page 4-8


Tue May 19 16:21:38 2009 Sheet 1
Machine
Serial Number: 100042V2
CONTROL, INPUT

REF PART NO. DESCRIPTION QTY

1036Z2269 CONTROL, INPUT


01 1044Z1721 FITTING, Elbow 1
02 1020Z13487 TUBE 1
03 1044Z1722 FITTING, Reducer 1
04 1020Z13488 NUT 1
05 1044Z1692 FITTING, Tee 1
06 1045Z3901 O-RING 1
07 1079Z8227 CONNECTOR, Solenoid 2
08 1036Z2293 VALVE, Proportional 2
09 1045Z3902 O-RING 2
10 1045Z3903 O-RING 2
11 1045Z3904 O-RING 2
12 1075Z2051 COIL, 24VDC 2

Printed: Page 4-8


Tue May 19 16:21:38 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, SPIN-ON

01

02

Printed: Page 4-9


Tue May 19 16:21:40 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, SPIN-ON

REF PART NO. DESCRIPTION QTY

01 R15822D1 FILTER, SPIN-ON 1


02 R25162D1 ELEMENT, Filter 1

Printed: Page 4-9


Tue May 19 16:21:40 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 5 - Hydraulic System

Description Page

Installation, Hydraulic Tank 5-1


Kit, Propel Case Drain Piping 5-5
Hydraulic Piping, Auxiliary Pump 5-6
Hydraulic Piping, Cooler 5-7
Hydraulic Piping, Charge Filter 5-9
Hydraulic Piping, Valve Banks 5-11
Hydraulic Piping, Propel 5-17
Hydraulic Piping, Bulkhead Connector 5-18
Hydraulic Piping, Pipe Rack 5-19
Hydraulic Piping, Front Jacks 5-20
Hydraulic Piping, Rear Jacks 5-21
Hydraulic Piping, Mast Cylinder 5-23
Hydraulic Piping, Propel Control 5-26
Hydraulic Piping, Rotary Pulldown 5-27
Hydraulic Piping, Breakout Wrench 5-31
Hydraulic Piping, Deck Wrench 5-35
Hydraulic Piping, Diverter Filter 5-37
Hydraulic Piping, Deck Hatch 5-38
Installation, Control Valve 5-39
Hydraulic Piping, Mast Anchor 5-44
Hydraulic Piping, Main Frame to Mast 5-45
Hose Routing, Mast Supply 5-46
Hydraulic Piping, Backbrace Lock 5-48
Hydraulic Piping, Pipe Positioner, Upper 5-49
Hydraulic Piping, Supply, Pipe Positioner, Lower 5-50
Installation, Relief Valve, Rotary 5-52
Hydraulic Piping, Charge Pressure Augmentation 5-54

Printed: Page 5-0


Tue May 19 16:21:43 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, HYDRAULIC TANK

08

11

15
01

05

27 10
28
29 19
21 03
22 14
07
33

20
04

23 78 32 04
18

07

11
11
05

06
31
39 11 34
40 35
36
37
38
25
02

26

Tank Details

Printed: Page 5-1


Tue May 19 16:21:46 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, HYDRAULIC TANK


52 22
53 46
54
55 60
56 19 63 59 61 19 72 65

49

71
68
44
74 57 67
72
42 50

49
43 75 56 16 21
01
41 80
81 18
76 23
82
83

08 46
48 22
77
76
61 57
65

71

68

74 62
19 73
72 44
29
66
21

75 18
56
80 76 77 16
81
82
83

Left Hand Wall Piping

Printed: Page 5-1


Tue May 19 16:21:46 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, HYDRAULIC TANK

REF PART NO. DESCRIPTION QTY PAGE

R17865F1 INSTALLATION, HYDRAULIC TANK


01 R6908D1 TANK, Hydraulic 1 5-2
02 36Z41D3 VALVE, Shut-off 1
03 R6933D1 TUBE ASSEMBLY 2
04 R23373D1 TUBE ASSEMBLY 1
05 R23369D1 TUBE ASSEMBLY 1
06 R23370D1 TUBE ASSEMBLY 1
07 R23371D1 TUBE ASSEMBLY 1
08 R23372D1 TUBE ASSEMBLY 1
09 NOT USED
10 89Q136D1 DETECTOR, Temperature 1
11 R8786D3 JOINT, Flexible 2-1/2 in, 90 deg Elbow 4
12 NOT USED
13 NOT USED
14 R18275D24 HOSE ASSEMBLY 2
15 R18275D40 HOSE ASSEMBLY 1
16 R18286D41 HOSE ASSEMBLY 1
17 NOT USED
18 44Z2587D5 FITTING, Straight 4
19 44Z2574D7 FITTING, Straight 6
20 44Z2577D7 FITTING, 90 deg 3
21 44Z2586D8 FITTING, Bulkhead Tee 1
22 44Z2593D8 FITTING, Cap 2
23 44Z2584D5 FITTING, Bulkhead 1
24 NOT USED
25 2419V186 NIPPLE, Pipe 1
26 2423V006 PLUG, Pipe 1
27 45Z91D104 O-RING 3
28 7830V081 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 12
29 3620V012 WASHER, Lock 1/2 in 14
30 NOT USED
31 20Q270D48 NUT, Hex 3/4-10UNC 2
32 R23374D1 SUPPORT, Clamp 2
33 R23375D1 SUPPORT, Clamp 2
34 44Z2566D4 CLAMP PLATE, Top 5
35 44Z2569D30 CLAMP BODY 5
36 44Z2564D4 CLAMP PLATE, Base 5

Printed: Page 5-1


Tue May 19 16:21:46 2009 Sheet 3
Machine
Serial Number: 100042V2
INSTALLATION, HYDRAULIC TANK

REF PART NO. DESCRIPTION QTY PAGE

37 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 10


38 3616V010 WASHER, Lock 7/16 in 10
39 3616V015 WASHER, Lock 3/4 in 2
40 3631V012 WASHER, Flat 3/4 in 2
41 R23499D1 FITTING, Reducer 1
42 44Z2581D3 FITTING, Tee 1
43 44Z2587D7 FITTING, Straight 1
44 44Z2577D28 FITTING, Reducer 90 deg 2
45 NOT USED
46 44Z2526D2 PORT, Test 1
47 NOT USED
48 R23499D10 FITTING, Reducer 1
49 44Z2587D3 FITTING, Straight 2
50 44Z2591D2 FITTING, Tee Adapter 1
51 NOT USED
52 44Z2570D18 BODY, Clamp 3
53 44Z2564D3 CLAMP PLATE, Bottom 3
54 44Z2566D3 CLAMP PLATE, Top 3
55 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 6
56 3616V009 WASHER, Lock 3/8 in 12
57 R26069D1 BRACKET, Mounting 3
58 NOT USED
59 44Z2556D5 VALVE, Check 1
60 20Q260D203 SCREW, Hex Hd Cap 1/4-20UNC x 3 in 4
61 R26116D1 PLATE, Top 2
62 R26065D1 BRACKET, Mounting 1
63 3616V007 WASHER, Lock 1/4 in 4
64 NOT USED
65 46Z547D1 FILTER, Hydraulic - In-line 1 5-10
66 20Q260D336 SCREW, Hex Hd Cap 1/2-13UNC x 3-1/2 in 2
67 20Q270D32 NUT, Hex 1/2-13UNC 2
68 R26063D1 PLATE, Bracket Mounting 1
69 NOT USED
70 NOT USED
71 R18275D46 HOSE ASSEMBLY 1
72 R18275D92 HOSE ASSEMBLY 1
73 R18285D28 HOSE ASSEMBLY 1

Printed: Page 5-1


Tue May 19 16:21:46 2009 Sheet 4
Machine
Serial Number: 100042V2
INSTALLATION, HYDRAULIC TANK

REF PART NO. DESCRIPTION QTY PAGE

74 R18273D27 HOSE ASSEMBLY 1


75 R18272D22 HOSE ASSEMBLY 1
76 R18282D102 HOSE ASSEMBLY 1
77 R18284D76 HOSE ASSEMBLY 1
78 R18284D35 HOSE ASSEMBLY 1
79 NOT USED
80 44Z2570D9 BODY, Clamp 3
81 44Z2566D2 CLAMP PLATE, Top 3
82 44Z2564D2 CLAMP PLATE, Bottom 3
83 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 6

Printed: Page 5-1


Tue May 19 16:21:46 2009 Sheet 5
Machine
Serial Number: 100042V2

TANK, HYDRAULIC

04

02
05
03

01
06

08

07

Printed: Page 5-2


Tue May 19 16:21:49 2009 Sheet 1
Machine
Serial Number: 100042V2
TANK, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

R6908D1 TANK, HYDRAULIC


01 R16982D1 SWITCH, Low Level 1
02 1046Z994 FILTER, Breather 1
03 R17038D1 ROD, Magnetic 1
04 46Z529 FILTER, Hydraulic-Return 2 5-3
05 R16929D1 SWITCH, Filter By-Pass 2
06 R16998D1 GUAGE, Level and Temperature 1
07 89Z724D2 WELL, Temperature Probe 1
08 R16280D1 FILTER, Suction 2 5-4

Printed: Page 5-2


Tue May 19 16:21:49 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, HYDRAULIC - RETURN

01 07

09

02
06

08

03 10
07

04
05
11

Printed: Page 5-3


Tue May 19 16:21:52 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, HYDRAULIC - RETURN

REF PART NO. DESCRIPTION QTY

46Z529 FILTER, HYDRAULIC - RETURN


01 1014Z4013 CAP, Filter 1
02 1045Z3340 O-RING, Cap Assembly 1
03 1014Z4017 HEAD 1
04 1045Z3330 O-RING, Square 1
05 GH5990458 GAUGE, Dirt Alarm 1
06 R16929D1 SWITCH, Bypass Indicator 1
07 GH167182 ELEMENT, Filter 2
08 1018Z9790 CONNECTOR, Filter Elements 1
09 1017Z4014 BOWL 1
10 GH5200719 GASKET, Filter Mounting 1
11 1036Z1935 VALVE, Check 1

Printed: Page 5-3


Tue May 19 16:21:52 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, SUCTION

01

02

03

01

Printed: Page 5-4


Tue May 19 16:21:54 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, SUCTION

REF PART NO. DESCRIPTION QTY

R16280D1 FILTER, SUCTION


01 1045Z3728 KIT, Seal 1
02 1046Z995 ELEMENT, Filter 1
03 1079Z7121 SWITCH, Indicator 1

Printed: Page 5-4


Tue May 19 16:21:54 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, PROPEL CASE DRAIN PIPING

02
03

05

08
01
04

02

11
12
13
14
15

07

04

06

Printed: Page 5-5


Tue May 19 16:21:57 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, PROPEL CASE DRAIN PIPING

REF PART NO. DESCRIPTION QTY

R52625F1 KIT, PROPEL CASE DRAIN PIPING


01 44Z2578D7 FITTING, Tee 1
02 R23499D9 FITTING, Reducer 2
03 R23499D2 FITTING, Reducer 1
04 44Z2585D7 FITTING, Bulkhead 1
05 44Z2593D5 CAP, (Not Shown) 1
06 R18208D4 FITTING, Test Port (Not Shown) 1
07 R18285D90 HOSE ASSEMBLY 1
08 R18284D57 HOSE ASSEMBLY 1
09 NOT USED
10 NOT USED
11 44Z2566D3 PLATE, Clamp 1
12 44Z2570D18 BODY, Clamp 1
13 44Z2564D3 BASE, Clamp 1
14 20Q260D266 SCREW, Hex Hd Cap 2
15 18Z1732D5 WASHER, Lock Conical 2

Printed: Page 5-5


Tue May 19 16:21:57 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, AUXILIARY PUMP

05
09
22
23

06
09
22
23

01

25
02

25

14
13 16
15 18
17 21
21 23
23

Printed: Page 5-6


Tue May 19 16:22:00 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, AUXILIARY PUMP

REF PART NO. DESCRIPTION QTY

R17872F1 HYDRAULIC PIPING, AUXILIARY PUMP


01 R18274D134 HOSE ASSEMBLY 1
02 R18275D122 HOSE ASSEMBLY 1
03 NOT USED
04 NOT USED
05 R27049D2 FITTING, Adapter 90 deg 1
06 R27048D1 FITTING, Adapter 45 deg 1
07 NOT USED
08 NOT USED
09 44Q26D2 FLANGE, Split 2
10 44Q26D3 FLANGE, Split 2
11 NOT USED
12 NOT USED
13 44Z2570D14 CLAMP, Hose 2
14 44Z2570D18 CLAMP, Hose 2
15 44Z2566D2 CLAMP, Plate, Top 2
16 44Z2566D3 CLAMP, Plate, Top 2
17 44Z2564D2 CLAMP, Base 2
18 44Z2564D3 CLAMP, Base 2
19 NOT USED
20 NOT USED
21 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 8
22 20Q260D261 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/2 in 8
23 18Z1732D5 WASHER, Conical Lock 3/8 in 16
24 NOT USED
25 R27083D1 BRACKET, Clamp 2

Printed: Page 5-6


Tue May 19 16:22:00 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, COOLER

09
14
16
18
10 20
22

13
15 01
10
17
19
21

02
08

05

06
07
23
24

Printed: Page 5-7


Tue May 19 16:22:03 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, COOLER

REF PART NO. DESCRIPTION QTY PAGE

R17864F1 HYDRAULIC PIPING, COOLER


01 R18286D136 HOSE ASSEMBLY 1
02 R18286D196 HOSE ASSEMBLY 1
03 NOT USED
04 NOT USED
05 44Z2574D26 FITTING, Straight 2
06 R6907D1 COOLER, Hydraulic Oil 1 5-8
07 R24654D1 BLOCK, Tapped 2
08 R26586D60 TUBE ASSEMBLY 1
09 R26586D72 TUBE ASSEMBLY 2
10 R26586D84 TUBE ASSEMBLY 2
11 NOT USED
12 NOT USED
13 44Z2569D16 CLAMP, Tube 8
14 44Z2570D22 CLAMP, Hose 5
15 44Z2564D3 BASE, Clamp 8
16 44Z2564D4 BASE, Clamp 5
17 44Z2566D3 CLAMP PLATE, Top 8
18 44Z2566D4 CLAMP PLATE, Top 5
19 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 16
20 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 10
21 3616V009 WASHER, Lock 3/8 in 16
22 3616V010 WASHER, Lock 7/16 in 10
23 20Q260D323 SCREW, Hex Hd Cap 1/2-13UNC x 3/4 in 4
24 18Z1732D6 WASHER, Conical Lock 1/2 in 4

Printed: Page 5-7


Tue May 19 16:22:03 2009 Sheet 2
Machine
Serial Number: 100042V2

COOLER, HYDRAULIC OIL

03

01
02

04

05

06

Printed: Page 5-8


Tue May 19 16:22:05 2009 Sheet 1
Machine
Serial Number: 100042V2
COOLER, HYDRAULIC OIL

REF PART NO. DESCRIPTION QTY

R6907D1 COOLER, HYDRAULIC OIL


01 1014Z4432 GUARD, Core 1
02 1052Z155 CORE 1
03 1036Z2180 VALVE, By-Pass 1
04 1014Z4433 GUARD, Fan 1
05 1049Z445 BLADE, Fan 1
06 1088Z551 MOTOR, Electric 1

Printed: Page 5-8


Tue May 19 16:22:05 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, CHARGE FILTER

11
22 01
24
25

04 03 03 04 10
09

15
19 18

05 05
23
06
24 07
25

13
20

16
12
14

08

26 15
18
17

Printed: Page 5-9


Tue May 19 16:22:07 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, CHARGE FILTER

REF PART NO. DESCRIPTION QTY PAGE

R17867F1 PIPING, CHARGE FILTER


01 46Z547D1 FILTER, Hydraulic - In-Line 3 5-10
02 NOT USED
03 R18283D24 HOSE ASSEMBLY 2
04 R18283D36 HOSE ASSEMBLY 2
05 R18283D37 HOSE ASSEMBLY 2
06 R18284D25 HOSE ASSEMBLY 1
07 R18284D26 HOSE ASSEMBLY 1
08 R18274D30 HOSE ASSEMBLY 1
09 44Z2574D17 ADAPTER, Straight 6
10 44Z787D22 REDUCER, O-Ring 6
11 44Z2526D2 TAP, Pressure 3
12 44Z2577D3 ADAPTER, O-Ring Boss 1
13 44Z2574D5 ADAPTER, O-Ring Boss 1
14 44Z2569D3 ADAPTER, Elbow 90 deg 3
15 44Z2578D3 TEE, O-Ring Boss Adapter 2
16 44Z2578D5 TEE, O-Ring Boss Adapter 2
17 44Z2587D5 BULKHEAD, Union 1
18 R23499D1 ADAPTER, Reducer 2
19 R23458D1 BRACKET, Charge Filter 1
20 R23459D1 ANGLE, Mounting 2
21 NOT USED
22 20Q260D336 SCREW, Hex Hd Cap 1/2-13UNC x 3-1/2 in 6
23 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 4
24 3616V011 WASHER, Lock 1/2 in 10
25 20Q270D32 NUT, Hex 1/2 in 10
26 44Z2581D5 TEE, Swivel 1

Printed: Page 5-9


Tue May 19 16:22:07 2009 Sheet 2
Machine
Serial Number: 100042V2

FILTER, HYDRAULIC - IN-LINE

01

02 01

03
04

Printed: Page 5-10


Tue May 19 16:22:10 2009 Sheet 1
Machine
Serial Number: 100042V2
FILTER, HYDRAULIC - IN-LINE

REF PART NO. DESCRIPTION QTY

46Z547D1 FILTER, HYDRAULIC - IN-LINE


01 1045Z3341 KIT, Filter Seals 1
02 GH167182 ELEMENT, Filter 1
03 1079Z8245 SWITCH, Cam Operated 1
04 1016Z1419 KIT, Switch Mounting 1

Printed: Page 5-10


Tue May 19 16:22:10 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, VALVE BANKS

05
01
04 02
34 03
06 09
36
38
44
47

73 94 72 76 81 86 85 87 96 91
80

93
75 71 79 82 83 95 88 89 90 92
78 84

31

08 08

70

33
54 35
56 37
39
43
47

57
58 66 65 64
57 67
58 57
58
32

Front View

Printed: Page 5-11


Tue May 19 16:22:13 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, VALVE BANKS

01
08 16 02 04
03 24 22 24 20 25 16 17 21 09 21 06 21
19
18
10

45 07 23 24 45 07 19 42 21 21 42 42 21 42
48 48 47 47 47 47

63 16
17

27 21

28

21

Rear View

Printed: Page 5-11


Tue May 19 16:22:13 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, VALVE BANKS

REF PART NO. DESCRIPTION QTY PAGE

R17859F3 HYDRAULIC PIPING, VALVE BANKS


01 NOT USED
02 NOT USED
03 36R200D3 VALVE ASSEMBLY, Control 1 5-14
04 R17911D3 VALVE ASSEMBLY, Control 1 5-12
05 36Q549 TRANSDUCER, Pressure 1
06 NOT USED
07 R18504D1 PLATE, Spacer 7/16 x 1 x 6-1/4 in 2
08 R18419D1 TUBE ASSEMBLY 2
09 R17913D2 VALVE ASSEMBLY, Control 1 5-13
10 44Z2599D3 FITTING, Elbow 90 deg 1
11 NOT USED
12 NOT USED
13 44Z485D39 FITTING, Straight 1
14 44Z487D5 FITTING, Swivel Tee 1
15 44Z2664D3 CONNECTOR, Test Port 1
16 44Z2574D8 FITTING, Straight 4
17 44Z2582D8 FITTING, Swivel Elbow, 90 deg 4
18 44Z2577D8 FITTING, Elbow, 90 deg 1
19 44Z2577D5 FITTING, Elbow, 90 deg 3
20 44Z2578D7 FITTING, Tee 1
21 44Z2574D3 FITTING, Adapter, O-Ring 22
22 44Z2596D7 FITTING, Elbow 90 deg 1
23 44Z2577D7 FITTING, Elbow 90 deg 1
24 44Z2576D7 FITTING, Elbow 45 deg 6
25 R18209D7 FITTING, Reducer 1
26 NOT USED
27 44Z2584D7 FITTING, Bulkhead 90 deg 2
28 44Z2584D8 FITTING, Bulkhead 90 deg 1
29 44Z2587D3 FITTING, Straight Bulkhead 8
30 44Z2587D7 FITTING, Straight Bulkhead 6
31 R20545D1 FITTING, Adapter 1
32 44Z2585D3 FITTING, Bulkhead 45 deg 12
33 44Z2566D2 PLATE, Clamp - Top 9
34 44Z2566D3 PLATE, Clamp - Top 1
35 44Z2570D10 CLAMP, Hose 15
36 44Z2569D18 CLAMP, Tube 1

Printed: Page 5-11


Tue May 19 16:22:13 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, VALVE BANKS

REF PART NO. DESCRIPTION QTY PAGE

37 44Z2564D2 CLAMP PLATE, Base 9


38 44Z2564D3 CLAMP PLATE, Base 1
39 44Z2568D2 KIT, Stacking 6
40 NOT USED
41 NOT USED
42 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 8
43 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 18
44 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 2
45 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 4
46 20Q260D443 SCREW, Hex Hd Cap 3/4-10UNC x 1 in 8
47 3616V009 WASHER, Lock 3/8 in 28
48 3616V011 WASHER, Lock 1/2 in 4
49 20Q270D48 NUT, Hex 3/4-10UNC 8
50 NOT USED
51 R18272D20 HOSE ASSEMBLY 1
52 NOT USED
53 NOT USED
54 R18278D50 HOSE ASSEMBLY 5
55 R18278D83 HOSE ASSEMBLY 1
56 R18278D53 HOSE ASSEMBLY 5
57 R18278D74 HOSE ASSEMBLY 6
58 R18278D76 HOSE ASSEMBLY 6
59 NOT USED
60 NOT USED
61 NOT USED
62 NOT USED
63 R18274D29 HOSE ASSEMBLY 1
64 R18275D39 HOSE ASSEMBLY 1
65 R18275D45 HOSE ASSEMBLY 1
66 R18275D47 HOSE ASSEMBLY 3
67 R18275D50 HOSE ASSEMBLY 3
68 NOT USED
69 NOT USED
70 R18286D39 HOSE ASSEMBLY 1
71 32P472D19 LABEL, Upper Pipe Positioner 1
72 32P472D20 LABEL, Lower Pipe Positioner 1
73 32P472D11 LABEL, Rel/Unload Oil Diverter 1

Printed: Page 5-11


Tue May 19 16:22:13 2009 Sheet 4
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, VALVE BANKS

REF PART NO. DESCRIPTION QTY PAGE

74 NOT USED
75 32P472D12 LABEL, Mast Hoist 1
76 32P472D24 LABEL, Pipe Rack #1 1
77 NOT USED
78 NOT USED
79 32P472D25 LABEL, Pipe Rack #2 1
80 NOT USED
81 32P472D1 LABEL, Breakout Wr Eng/Diseng 1
82 32P472D21 LABEL, Breakout Wr In/Out 1
83 32P472D14 LABEL, Deck Wrench 1
84 NOT USED
85 32P472D16 LABEL, Back Brace Lock 1
86 32P472D17 LABEL, Back Brace Tilt Lock 1
87 32P472D13 LABEL, Mast Anchor Pins 1
88 32P472D39 LABEL, Deck Hatch 1
89 32P472D5 LABEL, Right Rear Jack 1
90 32P472D6 LABEL, Left Rear Jack 1
91 32P472D47 LABEL, Front Jacks 1
92 32P472D4 LABEL, Winch 1
93 32P472D3 LABEL, Relief/Unload 1
94 32P472D32 LABEL, Valve Bank 1 1
95 32P472D33 LABEL, Valve Bank 2 1
96 32P472D34 LABEL, Valve Bank 3 1

Printed: Page 5-11


Tue May 19 16:22:13 2009 Sheet 5
Machine
Serial Number: 100042V2

VALVE ASSEMBLY, CONTROL


01
01
02
02
03
03
04
04
05
01
05
06
06 01 11

12
02
13
03
01
02
05
03
05 14
04
10
01
04 05
02 05
06
03 15

04
08
05 05
07 08
06 16
07
09

09

17
22

21

18
20
19
F6530

Printed: Page 5-12


Tue May 19 16:22:16 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE ASSEMBLY, CONTROL

REF PART NO. DESCRIPTION QTY PAGE

R17911D3 VALVE ASSEMBLY, CONTROL


01 7830V018 SCREW, Soc Hd Cap 1/4-20 x 1-1/2 in 24
02 36U425D1 VALVE, Directional Control 5
03 1075Z1645 COIL, Solenoid 2
04 1006Z1919 KNOB 2
05 20Z2767D1 EXTENDER, Bolt 8
06 36Q560D1 VALVE, Dual Flow Control 4 5-16
07 14Z592D1 PLATE, Cover 2
08 SCREW, Soc Hd Cap 1/4-20UNC x 3/4 in 4
09 O-RING 5
10 36Q561D1 VALVE, Flow Control 1
11 36Q424D1 VALVE, Directional Control 1
12 1075Z1645 COIL, Solenoid 2
13 1006Z1919 KNOB 2
14 36Q559D1 VALVE, Check 1
15 36Q588D1 VALVE, Check 1
16 36Q564D1 VALVE, Relief 1
17 44Z2526D2 CONNECTOR, Test Point 14
18 44Z468D9 PLUG 1
19 44Z468D6 PLUG 1
20 44Z468D4 PLUG 6
21 40U26D2 MANIFOLD, Hydraulic Valve 1
22 44Z468D1 PLUG 2
45Z91D218 O-RING 64

Printed: Page 5-12


Tue May 19 16:22:16 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE ASSEMBLY, CONTROL


01
01
02
02
03 01
03
04 05

06

01
02 08
07
09
03

04
08 01
09 02

03

08
01
10
04
05 08
03 09
16

15
08
04 10 01
17
02

03

04

14
13

11

12
F4075C

Printed: Page 5-13


Tue May 19 16:22:18 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE ASSEMBLY, CONTROL

REF PART NO. DESCRIPTION QTY PAGE

R17913D2 VALVE ASSEMBLY, CONTROL


01 7830V018 SCREW, Soc Hd Cap 1/4-20UNC x 1-1/2 in 32
02 36U426D1 VALVE, Directional Control 5
03 1075Z1645 COIL, Solenoid 2
04 1006Z1919 KNOB 2
05 36U425D1 VALVE, Directional Control 2
06 1075Z1645 COIL, Solenoid 2
07 1006Z1919 KNOB 2
08 20Z2767D1 BOLT, Extender 1/4-20UNC x 1-31/32 in 5
09 36Q565D1 VALVE, Dual Relief 3 5-15
10 36Q560D1 VALVE, Flow Control 2 5-16
11 44Z468D9 PLUG, -20 SAE 1
12 44Z468D6 PLUG, -12 SAE 1
13 40U26D2 MANIFOLD, Hydraulic Valve 1
14 44Z2489 CONNECTOR, Test Point 18
15 14Z592D1 PLATE, Cover 1
16 SCREW, Soc Hd Cap 1/4-20UNC x 3/4 in 4
17 O-RING 5
45Z91D218 O-RING 65

Printed: Page 5-13


Tue May 19 16:22:18 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE ASSEMBLY, CONTROL

05 06
03 06
09 03
03
04 04
02 03
04
01 07 06
09

03 09
11
04
08 10
12

10 13

10 10

14
15

23

16
22 18

17

19
20
21
21

Printed: Page 5-14


Tue May 19 16:22:21 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE ASSEMBLY, CONTROL

REF PART NO. DESCRIPTION QTY

36R200D3 VALVE ASSEMBLY, CONTROL


01 7830V101 SCREW, Soc Hd Cap 5/8-11UNC x 1-3/4 in 4
02 36U423D2 VALVE, Relief 1
03 1075Z1645 COIL, Solenoid 2
04 1006Z1919 KNOB 2
05 36U425D1 VALVE, Directional 1
06 7830V018 SCREW, Soc Hd Cap 1/4-20UNC x 1-1/2 in 16
07 20Z276D1 EXTENDER, Bolt 1/4-20UNC x 1-31/32 in 1
08 36Q563D1 VALVE, Cross Port Relief 1
09 36U427D1 VALVE, Directional 3
10 36Z1650D1 VALVE, Check 6
11 36Z1639D5 VALVE, Flow Control 1
12 R37718D3 VALVE, Flow Control 2
13 R37718D10 VALVE, Flow Control 1
14 36Z1651D1 CARTRIDGE, Blank 2
15 36Z1640D1 CARTRIDGE, Blank 1
16 44Z468D1 PLUG, -4 SAE 2
17 14Z592D1 PLATE, Cover 1
18 SCREW, Soc Hd Cap 1/4-20UNC x 3/4 in 4
19 O-RING 5
20 44Z468D9 PLUG, -20 SAE 1
21 44Z468D8 PLUG, -16 SAE 3
22 40U28D1 MANIFOLD, Hydraulic Valve 1
23 44Z2489 CONNECTOR, Test Point 10

Printed: Page 5-14


Tue May 19 16:22:21 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, RELIEF

06
07
06 09
08

05
04
03
02
01

Printed: Page 5-15


Tue May 19 16:22:24 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, RELIEF

REF PART NO. DESCRIPTION QTY

36Q565D1 VALVE, Relief


01 1045Z3666 SEAL KIT 1
02 RING, Back-Up 2
03 O-RING 2
04 RING, Back-Up 2
05 O-RING 2
06 RING, Back-Up 4
07 O-RING 2
08 O-RING 2
09 O-RING 5

Printed: Page 5-15


Tue May 19 16:22:24 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, FLOW CONTROL

06

05
04
03 01
02

Printed: Page 5-16


Tue May 19 16:22:26 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, FLOW CONTROL

REF PART NO. DESCRIPTION QTY

36Q560D1 VALVE, FLOW CONTROL


01 1045Z3666 SEAL KIT 1
02 RING, Back-Up 2
03 O-RING 2
04 RING, Back-Up 2
05 O-RING 2
06 O-RING 5

Printed: Page 5-16


Tue May 19 16:22:26 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PROPEL

53
56
07 57
33 59
08 60
39 10
63 09
64
52

51

26 54
55
26 56
57
26 58
26 04

49

50 24

35
36
37 44 53
38 56
69 43 57
59
60
67

65

23
53 06
66 04 54
71 19 55
70 56
32
68 57
36
37
38
25

Bottom View, LH Platform

Printed: Page 5-17


Tue May 19 16:22:29 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PROPEL

29 28

35
36
38
42
48 03 01

34
39
53
25 40
24 54 27 41
02 55
56
57

Crawler Details

Printed: Page 5-17


Tue May 19 16:22:29 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PROPEL

REF PART NO. DESCRIPTION QTY

R17861F2 HYDRAULIC PIPING, PROPEL


01 R22642D1 TUBE ASSEMBLY, High Pressure 2
02 R22643D1 TUBE ASSEMBLY, High Pressure 4
03 R22644D1 TUBE ASSEMBLY, High Pressure 2
04 R22645D1 TUBE ASSEMBLY, High Pressure 4
05 NOT USED
06 R22647D1 TUBE ASSEMBLY, High Pressure 2
07 R22648D1 TUBE ASSEMBLY, High Pressure 1
08 R22649D1 TUBE ASSEMBLY, High Pressure 1
09 R22650D1 TUBE ASSEMBLY, High Pressure 1
10 R22651D1 TUBE ASSEMBLY, High Pressure 1
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 R30444D1 TUBE ASSEMBLY, High Pressure 2
20 NOT USED
21 NOT USED
22 NOT USED
23 R22652D2 TUBE ASSEMBLY, High Pressure 1
24 R22660D71 HOSE ASSEMBLY 1
25 R22660D66 HOSE ASSEMBLY 1
26 R22661D42 HOSE ASSEMBLY 4
27 R22662D49 HOSE ASSEMBLY 1
28 R22663D76 HOSE ASSEMBLY 1
29 R22663D82 HOSE ASSEMBLY 1
30 NOT USED
31 NOT USED
32 44Q26D20 FLANGE, Split, 1-1/2 in 12
33 R23215D5 FLANGE, Split, 1-1/4 in 4
34 44Q916D4 FLANGE, Split, 1-1/4 in 4
35 R23215D7 FLANGE, Split, 1-1/2 in 24
36 45Z479D23 O-RING 18

Printed: Page 5-17


Tue May 19 16:22:29 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PROPEL

REF PART NO. DESCRIPTION QTY

37 20Q260D406 SCREW, Hex Hd Cap 5/8-11UNC x 2-1/2 in 96


38 18Z1732D7 WASHER, Lock 5/8 in 160
39 45Z479D22 O-RING 14
40 0631M14050 SCREW, Socket Hd Cap M14 x 50MM 16
41 18Z1732D14 WASHER, Lock 15MM 16
42 0630V103 SCREW, Soc Hd Cap 5/8-11UNC x 2-1/4 in 64
43 R22664D1 SUPPORT, Clamp 2
44 R22665D1 SUPPORT, Clamp 2
45 NOT USED
46 NOT USED
47 NOT USED
48 R22913D1 SUPPORT, Clamp 4
49 R29719D1 SUPPORT, Clamp 1
50 R29720D1 SUPPORT, Clamp 1
51 R30267D1 SUPPORT, Clamp 1
52 R22667D2 SUPPORT, Clamp 1
53 44Z2569D21 CLAMP, Tube 34
54 44Z2564D4 CLAMP PLATE, Base 40
55 44Z2566D4 CLAMP PLATE, Top 40
56 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 88
57 18Z1732D13 WASHER, Lock 7/16 in 88
58 44Z2570D25 CLAMP, Hose 6
59 44Z2565D4 CLAMP PLATE, Base Double 2
60 44Z2567D4 CLAMP PLATE, Top Double 2
61 R25014D4 O-RING (Not Shown) 1
62 R25014D5 O-RING (Not Shown) 1
63 20Q260D330 SCREW, Hex Hd Cap 1/2-13UNC x 2 in 16
64 18Z1732D6 WASHER, Lock 1/2 in 16
65 R22653D2 TUBE ASSEMBLY, High Pressure 1
66 R22654D2 TUBE ASSEMBLY, High Pressure 1
67 R22655D2 TUBE ASSEMBLY, High Pressure 1
68 R22650D2 TUBE ASSEMBLY, High Pressure 1
69 R29710D1 TUBE ASSEMBLY, High Pressure 1
70 R22658D2 TUBE ASSEMBLY, High Pressure 1
71 R22659D2 TUBE ASSEMBLY, High Pressure 1

Printed: Page 5-17


Tue May 19 16:22:29 2009 Sheet 4
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, BULKHEAD CONNECTOR


15 18 19

43
48
32 49
56 A 51
52
21 16
31 27 27 28 23 13 19
26 25 25 22
24 28 14
30
28 11
27
A 23 39
31
39 12
30
27
29
17 34
28 40
33 55
23 27 38
36 28 01
55 53
03
05
02
06
02
54

44 54
45
47 07 02
48
49

44 08
45
64
46
48
49
68 01
64 04
57
66
67

BOTTOM VIEW
57
F6103B

BOTTOM VIEW

Printed: Page 5-18


Tue May 19 16:22:31 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, BULKHEAD CONNECTOR

26
26 TOP CLAMP (TUBE 27) 27
27 TOP CLAMP (TUBE 20)
27
27 MIDDLE CLAMP (TUBE 18) 28 TOP CLAMP (TUBE 21)
28 BOTTOM CLAMP (TUBE 19) 30 TOP CLAMP (TUBE 31)
30
24
24 TOP CLAMP (TUBE 26) 27 MIDDLE CLAMP
31
31 MIDDLE CLAMP (TUBE 12) (TUBE 22)

25 BOTTOM CLAMP (TUBE 13) 28 BOTTOM CLAMP


(TUBE 23)

33
30 TOP CLAMP (TUBE 03) 23 TOP CLAMP
(TUBE 32)
23 TOP CLAMP (TUBE 04) 27 MIDDLE CLAMP
22 TOP CLAMP (TUBE 10) (TUBE 24)

23 TOP CLAMP (TUBE 11) 29 BOTTOM CLAMP


(TUBE 25)

42 32
44
45
48
49 26 42
44
27 45
48
49
50

VIEW A-A
F6103C

VIEW A-A

Printed: Page 5-18


Tue May 19 16:22:32 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, BULKHEAD CONNECTOR

REF PART NO. DESCRIPTION QTY

R30074F1 HYDRAULIC PIPING, BULKHEAD CONNECTOR


01 R23558D1 TUBE ASSEMBLY 7
02 R23561D1 TUBE ASSEMBLY 21
03 R23562D1 TUBE ASSEMBLY 1
04 R26091D1 TUBE ASSEMBLY 3
05 R24247D6 TUBE ASSEMBLY 2
06 R23566D1 TUBE ASSEMBLY 2
07 R26090D1 TUBE ASSEMBLY 2
08 R27326D60 TUBE ASSEMBLY
09 NOT USED
10 NOT USED
11 R18280D53 HOSE ASSEMBLY 1
12 R18280D48 HOSE ASSEMBLY 1
13 R18275D73 HOSE ASSEMBLY 1
14 R18275D62 HOSE ASSEMBLY 1
15 R18285D171 HOSE ASSEMBLY 1
16 R18273D83 HOSE ASSEMBLY 1
17 R18275D67 HOSE ASSEMBLY 1
18 R18285D164 HOSE ASSEMBLY 1
19 R18273D191 HOSE ASSEMBLY 2
20 NOT USED
21 R18273D70 HOSE ASSEMBLY 1
22 R18283D82 HOSE ASSEMBLY 1
23 R18283D77 HOSE ASSEMBLY 3
24 R18283D81 HOSE ASSEMBLY 1
25 R18283D61 HOSE ASSEMBLY 2
26 R18283D74 HOSE ASSEMBLY 1
27 R18283D58 HOSE ASSEMBLY 5
28 R18283D51 HOSE ASSEMBLY 2
29 R18283D48 HOSE ASSEMBLY 1
30 R18283D80 HOSE ASSEMBLY 2
31 R18283D69 HOSE ASSEMBLY 1
32 R18283D183 HOSE ASSEMBLY 1
33 R18273D51 HOSE ASSEMBLY 1
34 R18273D35 HOSE ASSEMBLY 1
35 NOT USED
36 R18273D47 HOSE ASSEMBLY 1

Printed: Page 5-18


Tue May 19 16:22:32 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, BULKHEAD CONNECTOR

REF PART NO. DESCRIPTION QTY

37 NOT USED
38 44Z2589D15 FITTING, Adapter Union 28
39 44Z2586D3 FITTING, Bulkhead 3
40 44Z2581D3 FITTING, Tee Adapter 3
41 NOT USED
42 44Z2570D10 CLAMP, Body 39
43 44Z2570D18 CLAMP, Body 11
44 44Z2566D2 CLAMP PLATE, Top 89
45 44Z2564D2 CLAMP PLATE, Base 89
46 44Z2569D9 BODY, Clamp 51
47 44Z2569D12 BODY, Clamp 14
48 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 200
49 3616V009 WASHER, Lock 3/8 in 200
50 44Z2568D2 KIT, Stacking 19
51 44Z2566D3 CLAMP PLATE, Top 11
52 44Z2564D3 CLAMP PLATE, Base 11
53 R23744D1 SUPPORT, Clamp 1
54 R23745D1 SUPPORT, Clamp 2
55 P&H Spec 180 PLATE, 1 x 5 x 24 in 2
56 P&H Spec 180 ANGLE, 2 x 2 x 1/8 x 12-1/2 in 2
57 P&H Spec 180 PLATE 1 x 3-3/4 x 9-7/8
58 NOT USED
59 NOT USED
60 NOT USED
61 44Z2540D5 NUT, Bulkhead (NOT SHOWN) 25
62 44Z2540D6 NUT, Bulkhead (NOT SHOWN) 7
63 NOT USED
64 R26131D1 PLATE, Jack Bulkhead 2
65 NOT USED
66 R30132D1 TUBE ASSEMBLY 4
67 R30133D1 TUBE ASSEMBLY 4
68 R30134D1 TUBE ASSEMBLY 4

Printed: Page 5-18


Tue May 19 16:22:32 2009 Sheet 4
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PIPE RACK

06

04

06

01
02 09
10
03 11
12
13
09 14
10
11
07 12
13
14

07

Printed: Page 5-19


Tue May 19 16:22:34 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PIPE RACK

REF PART NO. DESCRIPTION QTY

R28141F2 HYDRAULIC PIPING, PIPE RACK


01 R18283D64 HOSE ASSEMBLY 1
02 R18283D68 HOSE ASSEMBLY 1
03 R18283D76 HOSE ASSEMBLY 1
04 R18283D70 HOSE ASSEMBLY 1
05 NOT USED
06 44Z2589D3 FITTING, Bulkhead Union 4
07 44Z2574D3 FITTING, Straight 4
08 NOT USED
09 20Q260D265 SCREW, Hex Hd Cap 3/8 x 2-1/2 in 4
10 3616V009 WASHER, Lock 3/8 in 4
11 44Z2566D2 PLATE, Clamp 2
12 44Z2570D10 BODY, Clamp 4
13 44Z2564D2 BASE, Clamp 2
14 44Z2568D2 KIT, Stacking 2

Printed: Page 5-19


Tue May 19 16:22:34 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, FRONT JACKS

15

25

24 07 19
01
A VIEW A-A
02
33 27
10
40 29 11 35
42
43 03
45 10 04
46 05
34 02
12 04
11 39
13
44 07
17 46 44
14 28
21
30
23

26
REGEN VALVE
PORT FITTING 38
A1-16 07 39
A2-18 17 21 41
A B1-16
42
B2-16 F6138A
43

Printed: Page 5-20


Tue May 19 16:22:37 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, FRONT JACKS

REF PART NO. DESCRIPTION QTY PAGE

R17874F1 HYDRAULIC PIPING, FRONT JACKS


01 36U437D1 VALVE, Regeneration/Counterbalance 1 5-22
02 16T9512D1 PLATE, Mounting 1
03 79Z2750D2 SWITCH, Pressure 2
04 16T9467D1 PLATE, Mounting 2
05 GH5841967 MUFFLER, Air 2
06 NOT USED
07 R24247D84 TUBE ASSEMBLY 6
08 NOT USED
09 NOT USED
10 R18025D1 FITTING, Long Straight 4
11 44Z2574D2 FITTING, Straight 2
12 44Z2597D5 FITTING, Straight 1
13 44Z2581D2 FITTING, Swivel Tee 1
14 44Z2578D2 FITTING, Tee 1
15 44Z2591D7 FITTING, Tee 2
16 44Z2574D7 FITTING, Straight 3
17 R23499D1 FITTING, Reducer 1
18 44Z2578D7 FITTING, Tee 1
19 44Z2582D7 FITTING, Swivel 90 deg 2
20 NOT USED
21 R23499D4 FITTING, Reducer 1
22 NOT USED
23 R18275D111 HOSE ASSEMBLY 1
24 R18285D75 HOSE ASSEMBLY 2
25 R18285D59 HOSE ASSEMBLY 2
26 R18275D71 HOSE ASSEMBLY 2
27 R18275D107 HOSE ASSEMBLY 1
28 R18272D25 HOSE ASSEMBLY 1
29 R18282D28 HOSE ASSEMBLY 1
30 R18282D31 HOSE ASSEMBLY 1
31 NOT USED
32 NOT USED
33 0630V528 SCREW, Soc Hd Cap 3/8-16UNC x 5 in 3
34 0630V018 SCREW, Soc Hd Cap 1/4-20UNC x 1-1/2 in 4
35 3620V010 WASHER, Lock 3/8 in 3
36 NOT USED

Printed: Page 5-20


Tue May 19 16:22:37 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, FRONT JACKS

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 44Z2566D2 CLAMP PLATE, Top 10
39 44Z2564D2 CLAMP PLATE, Base 10
40 44Z2570D18 BODY, Clamp 7
41 44Z2569D12 BODY, Clamp 10
42 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 34
43 3616V009 WASHER, Lock 3/8 in 34
44 P&H Spec 129 FLAT, 3/8 x 3-1/2 x 6-3/4 in 3
45 44Z2566D3 CLAMP PLATE, Top 7
46 44Z2564D3 CLAMP PLATE, Base 7

Printed: Page 5-20


Tue May 19 16:22:37 2009 Sheet 3
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, REAR JACKS

22
24
21

23
01
37 13 13
38
41 18 25 20

14 12
26 16
17

15
19
40

26

04 27 28 17
04 29 30
31 32
28 35 34
30 38 38
32
33
34
38

11

23

24
02
03

06
07
36
08
07
05 09
15 10

F6226A

Printed: Page 5-21


Tue May 19 16:22:39 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, REAR JACKS

REF PART NO. DESCRIPTION QTY PAGE

R30260F1 HYDRAULIC PIPING, REAR JACKS


01 36U437D1 VALVE, Regeneration/Counterbalance 2 5-22
02 79Z2750D2 SWITCH, Pressure 2
03 GH5841967 MUFFLER, Air 2
04 R23499D2 FITTING, Reducer 2
05 44Z2574D2 FITTING, Straight 4
06 44Z2575D7 FITTING, Long Adapter 3
07 44Z2582D7 FITTING, Swivel Elbow 90 deg 6
08 44Z2581D7 FITTING, Swivel Run Tee 2
09 R23499D4 FITTING, Reducer 2
10 R23499D1 FITTING, Reducer 2
11 R18025D1 FITTING, O-Ring 4
12 44Z2581D2 FITTING, Swivel Tee 2
13 44Z2574D7 FITTING, Straight 6
14 44Z2597D5 FITTING, Straight 2
15 R18272D23 HOSE ASSEMBLY 1
16 R18272D26 HOSE ASSEMBLY 1
17 R18282D28 HOSE ASSEMBLY 2
18 R18282D96 HOSE ASSEMBLY 1
19 R18277D45 HOSE ASSEMBLY 1
20 R18285D83 HOSE ASSEMBLY 1
21 R18285D52 HOSE ASSEMBLY 1
22 R18285D57 HOSE ASSEMBLY 1
23 R18285D50 HOSE ASSEMBLY 1
24 R18285D45 HOSE ASSEMBLY 1
25 R18285D78 HOSE ASSEMBLY 1
26 R18275D50 HOSE ASSEMBLY 2
27 44Z2570D9 CLAMP, Hose 3
28 44Z2570D18 CLAMP, Hose 4
29 44Z2564D2 CLAMP, Base 3
30 44Z2564D3 CLAMP, Base 4
31 44Z2566D2 CLAMP PLATE, Top 3
32 44Z2566D3 CLAMP PLATE, Top 4
33 NOT USED 1
34 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 8
35 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 6
36 0630V018 SCREW, Soc Hd Cap 1/4-20UNC x 1-1/2 in 4

Printed: Page 5-21


Tue May 19 16:22:39 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, REAR JACKS

REF PART NO. DESCRIPTION QTY PAGE

37 0630V528 SCREW, Soc Hd Cap 3/8-16UNC x 5 in 6


38 18Z1732D5 WASHER, Lock Conical 3/8 in 24
39 NOT USED
40 R30306D1 CLAMP, Support 1
41 P&H Spec 180 PLATE, 1-1/4 x 2 x 4 in 1

Printed: Page 5-21


Tue May 19 16:22:39 2009 Sheet 3
Machine
Serial Number: 100042V2

VALVE, REGENERATION/COUNTERBALANCE

01 03
04
05
02 04
06
07
06
08
09
08
10

26
21
22 13
23 14 11
24 13 12
20 25 15
19 16
17
18
17
18
10 17

13
14
13
15
16
17
18
12 17
18
17
11

F7357

Printed: Page 5-22


Tue May 19 16:22:42 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, REGENERATION/COUNTERBALANCE

REF PART NO. DESCRIPTION QTY

36U437D1 VALVE, REGENERATION/COUNTERBALANCE


01 GH1414367 VALVE, Directional 1
02 1045Z3842 KIT, Seal 1
03 O-RING 1
04 RING, Backup 2
05 O-Ring 1
06 RING, Backup 2
07 O-Ring 1
08 RING, Backup 2
09 O-Ring 1
10 44Q1550D10 CONNECTOR, Test Port 2
11 1036Z1986 VALVE, Counterbalance 2
12 1045Z3449 KIT, Seal 1
13 RING, Backup 2
14 O-Ring 1
15 RING, Backup 1
16 O-Ring 1
17 RING, Backup 3
18 O-Ring 2
19 36Q590D1 VALVE, Directional Solenoid 1
20 1045Z3843 KIT, Seal 1
21 O-Ring 1
22 O-Ring 1
23 RING, Backup 1
24 O-Ring 1
25 RING, Backup 1
26 1075Z1718 COIL, Solenoid 1

Printed: Page 5-22


Tue May 19 16:22:42 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, MAST CYLINDER

13
23
25

11

11

08

08 07 08 08
02

02
18
12 01 19
06 01 20
14
22
24

Printed: Page 5-23


Tue May 19 16:22:45 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, MAST CYLINDER

REF PART NO. DESCRIPTION QTY PAGE

R26896F1 PIPING, MAST CYLINDER


01 R18273D64 HOSE ASSEMBLY 2
02 R18278D88 HOSE ASSEMBLY 2
03 NOT USED
04 NOT USED
05 NOT USED
06 R23499D3 FITTING, Reducer 2
07 44Z2583D3 FITTING, Swivel Branch Tee 2
08 44Z2577D3 FITTING, Elbow 90 deg 4
09 NOT USED
10 NOT USED
11 R24281D1 CYLINDER, Hydraulic 2 5-24
12 R26043D1 PIN, Hoist Cylinder 2
13 R26049D1 PIN, Mast Tilt 2
14 2201V152 PIN, Cotter 1/2 x 6 in 2
15 NOT USED
16 NOT USED
17 44Z2570D10 BODY, Clamp 6
18 44Z2566D2 CLAMP, Top Plate 6
19 44Z2564D2 CLAMP, Base 6
20 NOT USED
21 NOT USED
22 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 12
23 20Q324D331 SCREW, Hex Hd Cap 1/2-13UNC x 2-1/4 in 2
24 18Z1732D5 WASHER, Conical Lock 3/8 in 12
25 18Z1732D6 WASHER, Lock 1/2 in 2

Printed: Page 5-23


Tue May 19 16:22:45 2009 Sheet 2
Machine
Serial Number: 100042V2

CYLINDER, HYDRAULIC

01

11
10
09
03
08
04
05
04
07
03 06

02

Printed: Page 5-24


Tue May 19 16:22:47 2009 Sheet 1
Machine
Serial Number: 100042V2
CYLINDER, HYDRAULIC

REF PART NO. DESCRIPTION QTY

R24281D1 CYLINDER, HYDRAULIC


01 1036Z1752 CARTRIDGE, Counterbalance Valve 2
02 1045Z3714 KIT, Seal 1
03 RING, Wear 2
04 BACK-UP 2
05 SEAL 1
06 O-RING 1
07 BACK-UP 1
08 RING, Wear 4
09 SEAL 1
10 BACK-UP 1
11 WIPER 1

Printed: Page 5-24


Tue May 19 16:22:47 2009 Sheet 2
Machine
Serial Number: 100042V2

CARTRIDGE, COUNTERBALANCE VALVE

03

01 04

05
02
06

07

08

07

Printed: Page 5-25


Tue May 19 16:22:50 2009 Sheet 1
Machine
Serial Number: 100042V2
CARTRIDGE, COUNTERBALANCE VALVE

REF PART NO. DESCRIPTION QTY

01 1036Z1752 CARTRIDGE, COUNTERBALANCE VALVE 1


02 1045Z3315 KIT, Seal 1
03 RING, Backup 1
04 O-RING 1
05 O-RING 1
06 RING, Back-up 1
07 RING, Back-up 2
08 O-RING 1

Printed: Page 5-25


Tue May 19 16:22:50 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PROPEL CONTROL

64
67
70
75
76
77
39

24
41
49

26
45
24
45

01 63
02
03 66 27
34 69 43
13
72 48
62 04 50
42 74 42
66 26
39 44
69 39 45
74 32
76

53

32 14
43
65 24
45
27

05
43

26
45

06
43 56 54
13
47 50
39 55

Above Deck

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PROPEL CONTROL


18
43
17
61 15
61

15
37

28
37

16 19
61

79

62
66
69
74
76

79
22 23
33
23 12
20

23

39 22 21 20 22 42
57

Pumps Detail

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, PROPEL CONTROL


36 11
29
30
48
79

29
39
48 35 51 39
08
36 31
63 35
39 66
69
74
10 11 76
30
62
66
69
51 74
38 76

62
66 79
41 69
74
76

31 09
31 08
63
08 66
69
74
76

62 63 63 62
66 66 66 66
69 69 69 69
74 74 74 74
76 76 76 76

31 08 08
58 60 59
08 09 31
60 59 58

Below Deck

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PROPEL CONTROL

REF PART NO. DESCRIPTION QTY

R17869F1 HYDRAULIC PIPING, PROPEL CONTROL


01 R18277D143 HOSE ASSEMBLY 1
02 R18277D136 HOSE ASSEMBLY 1
03 R18277D131 HOSE ASSEMBLY 1
04 R18277D220 HOSE ASSEMBLY 1
05 R18277D20 HOSE ASSEMBLY 1
06 R18277D22 HOSE ASSEMBLY 2
07 NOT USED
08 R18277D122 HOSE ASSEMBLY 3
09 R18277D124 HOSE ASSEMBLY 1
10 R18277D127 HOSE ASSEMBLY 1
11 R18277D91 HOSE ASSEMBLY 1
12 R18277D36 HOSE ASSEMBLY 1
13 R18282D32 HOSE ASSEMBLY 1
14 R18282D120 HOSE ASSEMBLY 1
15 R18282D40 HOSE ASSEMBLY 2
16 R18282D34 HOSE ASSEMBLY 1
17 R18282D57 HOSE ASSEMBLY 1
18 R18282D47 HOSE ASSEMBLY 1
19 R18282D28 HOSE ASSEMBLY 1
20 R18282D39 HOSE ASSEMBLY 2
21 R18282D47 HOSE ASSEMBLY 1
22 R18282D44 HOSE ASSEMBLY 4
23 R18282D35 HOSE ASSEMBLY 3
24 R18272D16 HOSE ASSEMBLY 4
25 NOT USED
26 R18272D18 HOSE ASSEMBLY 4
27 R18282D24 HOSE ASSEMBLY 1
28 R18272D40 HOSE ASSEMBLY 1
29 R18272D56 HOSE ASSEMBLY 1
30 R18272D51 HOSE ASSEMBLY 1
31 R26320D102 HOSE ASSEMBLY 2
32 R18284D43 HOSE ASSEMBLY 1
33 R18284D37 HOSE ASSEMBLY 1
34 R18284D120 HOSE ASSEMBLY 1
35 R18274D45 HOSE ASSEMBLY 1
36 R18274D100 HOSE ASSEMBLY 1

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 4
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PROPEL CONTROL

REF PART NO. DESCRIPTION QTY

37 R20545D1 FITTING 4
38 44Z2584D2 FITTING, Bulkhead, 90 deg 1
39 44Z2587D2 FITTING, Bulkhead 28
40 NOT USED
41 44Z2587D5 FITTING, Bulkhead 2
42 44Z2584D5 FITTING, Bulkhead, 90 deg 3
43 44Z2574D2 FITTING, Straight 7
44 44Z2574D5 FITTING, Straight 1
45 44Z2576D2 FITTING, Elbow, 45 deg 7
46 NOT USED
47 44Z2583D3 FITTING, Swivel Branch Tee 1
48 44Z2581D2 FITTING, Swivel Run Tee 2
49 44Z2581D5 FITTING, Swivel Run Tee 1
50 44Z2577D2 FITTING, Elbow, 90 deg 1
51 44Z2586D5 FITTING, Bulkhead Tee 1
52 NOT USED
53 44Z2577D18 FITTING, Swivel Tee 1
54 44Z2574D21 FITTING, Straight 1
55 R23499D1 FITTING, Reducer 1
56 44Z2577D5 FITTING, Elbow, 90 deg 1
57 44Z2582D2 FITTING, Swivel Elbow, 90 deg 11
58 R24374D4 FITTING, Straight 2
59 R24374D5 FITTING, Straight 2
60 R24374D6 FITTING, Straight 2
61 44Z2574D12 FITTING 3
62 44Z2570D9 CLAMP, Hose 18
63 44Z2570D14 CLAMP, Hose 11
64 44Z2667D10 CLAMP, Double Hose 8
65 44Z2577D16 FITTING, Elbow, 90 deg 1
66 44Z2566D2 CLAMP PLATE, Top 29
67 44Z2572D2 CLAMP PLATE, Top 8
68 NOT USED
69 44Z2564D2 CLAMP, Base 29
70 44Z2573D2 CLAMP, Base 8
71 NOT USED
72 NOT USED
73 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 36

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 5
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, PROPEL CONTROL

REF PART NO. DESCRIPTION QTY

74 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 22


75 20Q260D229 SCREW, Hex Hd Cap 5/16-18UNC x 1-1/2 in 8
76 18Z1732D5 WASHER, Conical Lock 3/8 in 58
77 3631V006 WASHER, 5/16 in 16
78 NOT USED
79 R27742D1 PLATE, Bulkhead 2

Printed: Page 5-26


Tue May 19 16:22:52 2009 Sheet 6
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, ROTARY PULLDOWN

32

09

27
28
29

07
07 (TOP 2 HOSES)
08
08 (BOTTOM 2 HOSES)

15
16
17
18
19
36
37
38

PULLDOWN PORT "B" ROTARY PORT "A"

ROTARY PORT "B"


PULLDOWN PORT "A"
27
28
29 07

08

F6151

Connections to Carriage

Printed: Page 5-27


Tue May 19 16:22:55 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, ROTARY PULLDOWN


21
03 22
02 23
04 24
27 25
26
28
34
29
12
11

01

21
22
23
24
25
26
39

27
28
29
30
10 13
ROTARY PORT "A"
20
ROTARY PORT "B" 24
PULLDOWN PORT "B" 25
PULLDOWN PORT "A" 26
31

05
06
F6151A

Connections to Machine Deck

Printed: Page 5-27


Tue May 19 16:22:55 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, ROTARY PULLDOWN

REF PART NO. DESCRIPTION QTY

R17880F2 HYDRAULIC PIPING, ROTARY PULLDOWN


01 R23999D1 TUBE ASSEMBLY 16
02 NOT USED
03 R23564D1 TUBE ASSEMBLY 2
04 R27288D1 TUBE ASSEMBLY 2
05 R22660D218 HOSE ASSEMBLY 2
06 R22660D215 HOSE ASSEMBLY 1
07 R22660D540 HOSE ASSEMBLY 2
08 R22660D554 HOSE ASSEMBLY 2
09 NOT USED
10 R22660D223 HOSE ASSEMBLY 1
11 NOT USED
12 NOT USED
13 R28053D1 SUPPORT Clamp 1
14 NOT USED
15 R24045D1 CLAMP, Hose 8
16 R24002D1 PLATE, Bottom Clamp 8
17 R24003D1 PLATE, Top Clamp 8
18 0630V550 SCREW, Soc Hd Cap 1/2-13UNC x 9-1/4 in 32
19 18Z1732D6 WASHER, Conical Lock 1/2 in 32
20 44Z2570D25 CLAMP 4
21 44Z2569D21 CLAMP, Tube 64
22 44Z2565D4 CLAMP PLATE, Base 16
23 44Z2567D4 CLAMP PLATE, Top 16
24 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 68
25 3616V010 WASHER, Lock 7/16 in 68
26 44Z2568D4 CLAMP PLATE, Stacking 18
27 45Z479D23 O-RING 42
28 0630V104 SCREW, Hex Soc Hd Cap 5/8-11UNC x 2-1/2 in 128
29 18Z1732D7 WASHER, Lock 5/8 in 128
30 R23215D7 FLANGE, Split 64
31 44Z2566D4 CLAMP PLATE, Top 2
32 GH105581 UNION 3
33 27N4416F1 CLAMP (Not Shown) 3
34 P&H 180 CHANNEL 1
35 NOT USED
36 R24368D1 STRAP, Hose 8

Printed: Page 5-27


Tue May 19 16:22:55 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, ROTARY PULLDOWN

REF PART NO. DESCRIPTION QTY

37 0862V131 SCREW, Pan Hd Mach 1/4UNC x 3/8 in 32


38 3616V007 WASHER, Lock 1/4 in 32
39 R36175D1 SPACER, Plate 28

Printed: Page 5-27


Tue May 19 16:22:55 2009 Sheet 4
Machine
Serial Number: 100042V2

INSTALLATION, CARRIAGE PANEL

39 29 39
97 46 09 17 46 35 38 80
98 53 10 19 49 38 80 82
99 77 56 43 30 72 82 82 84
100 68 57 44 39 03 84 84 (HIDDEN) 94 68 70 67

78
12
16 08
22 11
23 04 71 66 69
29 64 47
38 48
50

58 06
61 55 07 31
62 36
60 59
63 75 60 15
74 65 32
40
73
87
01
27
73
76 29
79 35
51 38
52 82
02
28 25 84
34 38
38 71 65
42 88 17 54 18 17 95 81
19 19 19 83
20 20 20 85
86 14
30 30 30
39 39 39 29
39 24
45 13
90 05 96 32
82 40
91
26 84
33
37
41

F6143

Printed: Page 5-28


Tue May 19 16:22:58 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, CARRIAGE PANEL

REF PART NO. DESCRIPTION QTY PAGE

R17881F1 INSTALLATION, CARRIAGE PANEL


01 R18334D1 VALVE, Hydrostatic Transmission 1
02 36Q548 VALVE, Air Bleed 2
03 36Q611D1 VALVE, Directional W/Heater 1 5-29
04 R52468D3 TRANSDUCER, Pressure 1/4 NPT 3
05 14Z545D6 JUNCTION BOX, Electrical 1
06 36U430D2 DIRECTIONAL VALVE, Displacement Control 1
07 R25691D1 BULKHEAD, Carriage Pressure Tap 1
08 R24207D1 MOUNTING PANEL, Carriage 1
09 NOT USED
10 R25690D1 SUPPORT BRACKET, Air Pipe 1
11 R22660D118 HOSE ASSEMBLY 1
12 R22660D129 HOSE ASSEMBLY 1
13 R24043D1 TUBE ASSEMBLY 1
14 R24044D1 TUBE ASSEMBLY 1
15 R23215D7 SPLIT FLANGE 8
16 44Z2569D18 CLAMP, Tube 3
17 44Z2570D25 CLAMP, Hose 8
18 44Z2569D21 CLAMP, Tube 2
19 44Z2566D4 CLAMP PLATE, Top 6
20 44Z2564D4 BASE, Clamp 4
21 NOT USED
22 44Z2566D3 CLAMP PLATE, Top 3
23 44Z2564D3 BASE, Clamp 3
24 45Z479D23 O-RING 2
25 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 2
26 20Q260D196 SCREW, Hex Hd Cap 1/4-20UNC x 1-1/4 in 4
27 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 4
28 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 2
29 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 16
30 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 20
31 0630V007 SCREW, Soc Hd Cap #10-24UNC x 1-1/4 in 4
32 20Q260D406 SCREW, Hex Hd Cap 5/8-11UNC x 2-1/2 in 24
33 20Q270D16 NUT, Hex 1/4-20UNC 4
34 20H1617D34 NUT, Locking Hex 3/8-16UNC 2
35 44Z2570D14 CLAMP, Hose 3
36 18Z1732D3 WASHER, Lock #10 4

Printed: Page 5-28


Tue May 19 16:22:58 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, CARRIAGE PANEL

REF PART NO. DESCRIPTION QTY PAGE

37 18Z1732D4 WASHER, Lock 1/4 in 4


38 18Z1732D5 WASHER, Lock 3/8 in 30
39 18Z1732D6 WASHER, Lock 1/2 in 26
40 18Z1732D7 WASHER, Lock 5/8 in 24
41 3631V005 WASHER, Plain 1/4 in 4
42 3631V007 WASHER, Plain 3/8 in 6
43 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 4
44 20H1617D33 NUT, Hex Locking 1/2-13UNC 4
45 44Z2570D11 CLAMP, Hose 2
46 44Z2574D3 FITTING, Straight 2
47 44Z2664D3 COUPLING, Pressure Test 5
48 44Z490D5 FITTING, Bulkhead 5
49 R23499D1 FITTING, Reducer 3
50 R20545D1 FITTING, Adapter 5
51 44Z2581D1 FITTING, Swivel Run Tee 1
52 44Z2574D1 FITTING, Straight 2
53 R23499D8 FITTING, Reducer 1
54 44Z2577D2 FITTING, Elbow 90 deg 1
55 44Z2578D2 FITTING, Run Tee 5
56 44Z2574D13 FITTING, Straight 1
57 44Z2581D2 FITTING, Swivel Run Tee 1
58 44Z2583D5 FITTING, Swivel Branch Tee 1
59 44Z2574D21 FITTING, Straight 1
60 44Z2581D5 FITTING, Swivel Run Tee 2
61 R23499D2 FITTING, Reducer 1
62 R23499D9 FITTING, Reducer 1
63 44Z2578D7 FITTING, Branch Tee 1
64 44Z2599D3 FITTING, Elbow 90 deg 3
65 R25692D43 HOSE ASSEMBLY 1
66 R25692D25 HOSE ASSEMBLY 1
67 R18282D77 HOSE ASSEMBLY 1
68 R18282D72 HOSE ASSEMBLY 2
69 R18272D55 HOSE ASSEMBLY 1
70 R18282D60 HOSE ASSEMBLY 1
71 R18274D81 HOSE ASSEMBLY 2
72 44Z2581D3 FITTING, Swivel Run Tee 1
73 R18282D20 HOSE ASSEMBLY 2

Printed: Page 5-28


Tue May 19 16:22:58 2009 Sheet 3
Machine
Serial Number: 100042V2
INSTALLATION, CARRIAGE PANEL

REF PART NO. DESCRIPTION QTY PAGE

74 R18272D15 HOSE ASSEMBLY 2


75 R23499D3 FITTING, Reducer 1
76 R18272D34 HOSE ASSEMBLY 1
77 R18282D18 HOSE ASSEMBLY 1
78 R18272D25 HOSE ASSEMBLY 1
79 R18278D51 HOSE ASSEMBLY 1
80 44Z2570D9 CLAMP, Hose 8
81 44Z2570D7 CLAMP, Hose 1
82 44Z2566D2 CLAMP PLATE, Top 12
83 44Z2566D1 CLAMP PLATE, Top 1
84 44Z2564D2 CLAMP, Base 12
85 44Z2564D1 CLAMP, Base 1
86 R18273D51 HOSE ASSEMBLY 1
87 44Z2526D1 COUPLING, Pressure Test 3
88 R18275D18 HOSE ASSEMBLY 1
89 44Z2587D5 FITTING, Bulkhead (Not Shown) 1
90 44Z2587D7 FITTING, Bulkhead 1
91 44Z2587D3 FITTING, Bulkhead 1
92 44Z2567D4 CLAMP PLATE, Top (Not Shown) 2
93 44Z2565D4 CLAMP, Base (Not Shown) 2
94 44Z2568D2 KIT, Stacking 1
95 44Z2574D23 FITTING, Straight 1
96 45Z479D60 O-RING 3
97 R29971D1 PIPING, Main Air to Rotary Head 1
98 R30008D1 BRACKET 1
99 718N233D37 PLATE, Tapped 1
100 20Q260D325 SCREW, Hex Hd Cap 1/2 x 1 in 2
101 27N4416F1 CLAMP, Air Hose (Not Shown) 1

Printed: Page 5-28


Tue May 19 16:22:58 2009 Sheet 4
Machine
Serial Number: 100042V2

VALVE, DIRECTIONAL WITH HEATER

10

05
03
06

07
04

02
05
07
06

01

07
08 09

Printed: Page 5-29


Tue May 19 16:23:00 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, DIRECTIONAL WITH HEATER

REF PART NO. DESCRIPTION QTY PAGE

36Q611D1 VALVE, DIRECTIONAL WITH HEATER


01 36Q595D1 VALVE, Check 1
02 44Z1098D6 FITTING, Straight 1
03 36Q610D1 VALVE, Directional 1 5-30
04 20Q260D200 SCREW, Hex Hd Cap 1/4-20UNC x 2-1/4 in 2
05 3616V007 WASHER, Lock 1/4 in MPC 4
06 3631V005 WASHER, Plain 1/4 in MPC 4
07 44Z485D9 FITTING, Straight O-Ring 3
08 16T9515D1 PLATE, Mounting 3/8 x 3 x 3 in 1
09 36Z1652D2 HEATER, Valve 1
10 20Q260D199 SCREW, Hex Hd Cap 1/4-20UNC x 2 in 2

Printed: Page 5-29


Tue May 19 16:23:00 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, DIRECTIONAL

02

01

04

05
03
06

07
08

Printed: Page 5-30


Tue May 19 16:23:03 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, DIRECTIONAL

REF PART NO. DESCRIPTION QTY

36Q610D1 VALVE, DIRECTIONAL


01 1036Z2076 CARTRIDGE, Valve 1
02 1075Z1718 COIL, Solenoid 1
03 1045Z3590 KIT, Seal 1
04 O-RING 1
05 O-RING 1
06 RING, Backup 1
07 RING, Backup 1
08 O-RING 1

Printed: Page 5-30


Tue May 19 16:23:03 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, BREAKOUT WRENCH

16
22
25
28
34 01
20 05
23 15 07
32 27 09
15
21 27
24
33 15
18
24 27
26 30
22 35
24
25
BREAK CYLINDER
06
08 17
11 19
12
13

JAW CYLINDER

15
24 27
26
35

21
24 17
33 29
F5091

Printed: Page 5-31


Tue May 19 16:23:06 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, BREAKOUT WRENCH

REF PART NO. DESCRIPTION QTY PAGE

R5726F3 HYDRAULIC PIPING, BREAKOUT WRENCH


01 36U420 VALVE, Dual Sequence 1 5-32
02 NOT USED
03 NOT USED
04 NOT USED
05 20Q260D237 SCREW, Hex Hd Cap 5/16-18UNC x 3-1/2 in 2
06 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 4
07 3616V008 WASHER, Lock 5/16 in MPC 2
08 3616V009 WASHER, Lock 3/8 in MPC 4
09 3631V006 WASHER, Plain 5/16 in MPC 2
10 NOT USED
11 44Z2566D2 CLAMP PLATE, Top 2
12 NOT USED
13 44Z2570D11 CLAMP, Hose 2
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 44Z2577D3 FITTING, 90 deg 4
28 44Z2576D3 FITTING, 45 deg 2
29 44Z2574D3 FITTING, Straight 4
30 44Z2593D3 NUT, Cap 2
31 NOT USED
32 R18283D18 HOSE ASSEMBLY 1
33 R18273D70 HOSE ASSEMBLY 1
34 R18273D26 HOSE ASSEMBLY 1
35 R18273D80 HOSE ASSEMBLY 1

Printed: Page 5-31


Tue May 19 16:23:06 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, SEQUENCE

09

10
11
12
13
14
13

01

02
07
08
07
06
05
04
03

03
04
05
06
07
08
07
02

13
14 01
13
12
11
10

09

Printed: Page 5-32


Tue May 19 16:23:09 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, SEQUENCE

REF PART NO. DESCRIPTION QTY

36U420 VALVE, SEQUENCE


01 1036Z1752 CARTRIDGE, Valve 2
02 1045Z3315 KIT, Seal 1
03 RING, Backup 1
04 O-RING 1
05 O-RING 1
06 RING, Back-up 1
07 RING, Back-up 2
08 O-RING 1
09 1036Z1924 VALVE, Check 2
10 1045Z3105 KIT, Seal 1
11 O-RING 1
12 RING, Backup 1
13 RING, Back-up 2
14 O-RING 1

Printed: Page 5-32


Tue May 19 16:23:09 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, MANUAL BRAKE RELEASE


13 15 05

12

B A
10 22
29 16
30
31 01
34
35

19
09 26

24
15

A
18 25

20

08

07

33
35
05 04 36 14

11

02
01 03

32
A A 35

Printed: Page 5-33


Tue May 19 16:23:12 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, MANUAL BRAKE RELEASE

REF PART NO. DESCRIPTION QTY PAGE

R25869F1 HYDRAULIC PIPING, MANUAL BRAKE RELEASE


01 R1922F3 ENCLOSURE, Manual Brake Release 1 5-34
02 R1845D3 BRACE 1
03 R1845D4 BRACE 1
04 P&H Spec 180 ANGLE, 1/4 x 2 x 2 x 7 in 1
05 NOT USED
06 NOT USED
07 R18282D95 HOSE ASSEMBLY 1
08 R18282D29 HOSE ASSEMBLY 1
09 R18272D18 HOSE ASSEMBLY 1
10 R18282D124 HOSE ASSEMBLY 1
11 R18282D24 HOSE ASSEMBLY 2
12 R18272D94 HOSE ASSEMBLY 2
13 R18272D40 HOSE ASSEMBLY 1
14 NOT USED
15 44Z2581D2 FITTING, Tee 2
16 44Z2591D2 FITTING, Tee 1
17 NOT USED
18 44Z2582D2 FITTING, 90 deg 1
19 44Z2574D12 FITTING, Straight 2
20 44Z2578D2 FITTING, Tee 1
21 NOT USED
22 44Z2585D2 FITTING, Bulkhead 45 deg 1
23 NOT USED
24 44Z2577D16 FITTING, 90 deg 2
25 44Z2594D3 FITTING, Plug 2
26 36Z1646D1 CONTROL CARTRIDGE, Directional 2
27 NOT USED
28 NOT USED
29 44Z2566D1 PLATE, Clamp 13
30 44Z2570D8 BODY, Clamp 13
31 44Z2564D1 BASE, Clamp 13
32 20Q260D253 SCREW, Hex Hd Cap 3/8-16UNC x 1/2 in 2
33 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 2
34 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 26
35 3616V009 WASHER, Lock 3/8 in 30
36 20Q270D24 NUT, Hex 3/8-16UNC 2

Printed: Page 5-33


Tue May 19 16:23:12 2009 Sheet 2
Machine
Serial Number: 100042V2

ENCLOSURE, MANUAL BRAKE RELEASE

01
02
35 04
03

05

06

07
08 09
30 31
10
11
29 12
13
14

32 16

13

34 15
17
28

14
15

27 18
04
03
33

26 24
15

23

15
25 01

19
22

21
20

Printed: Page 5-34


Tue May 19 16:23:14 2009 Sheet 1
Machine
Serial Number: 100042V2
ENCLOSURE, MANUAL BRAKE RELEASE

REF PART NO. DESCRIPTION QTY

R1922F3 ENCLOSURE, MANUAL BRAKE RELEASE


01 44Z2584D3 FITTING, Bulkhead 2
02 R18283D3 HOSE ASSEMBLY 1
03 20Q270D24 NUT, Hex 3/8-16UNC 8
04 3616V009 WASHER, Lock 3/8 in 10
05 20Q260D253 SCREW, Hex Hd Cap 3/8-16UNC x 1/2 in 4
06 32Z423D21 CLAMP, Insulated 2
07 44Z2599D3 FITTING, 90 deg 1
08 2408V002 COUPLING, 1/4 in NPT 1
09 R18282D19 HOSE ASSEMBLY 1
10 44Z2581D2 FITTING, Tee 1
11 44Z2574D13 FITTING, Male to Female 1
12 44Z787D16 FITTING, Reducer 1
13 16Q266D2 BRACKET, Mounting 2
14 20Q260D221 SCREW, Hex Hd Cap 5/16-18UNC x 1/2 in 6
15 3616V008 WASHER, Lock 5/16 in 8
16 GH5841712 ACCUMULATOR 1
17 R1602D2 ENCLOSURE 1
18 R1904D1 INSTRUCTIONS, Brake Release 1
19 R18283D26 HOSE ASSEMBLY 1
20 44Z2577D15 FITTING, 90 deg 1
21 44Z787D2 FITTING, Expander 1
22 R1074D1 PUMP, Hand 1
23 20Q260D221 SCREW, Hex Hd Cap 3/8-18UNC x 1/2 in 6
24 20Q260D223 SCREW, Hex Hd Cap 3/8-16UNC x 5/8 in 2
25 44Z2599D4 FITTING 1
26 R18272D17 HOSE ASSEMBLY 1
27 R1844D1 PLATE, Mounting 2
28 R1573D1 GAUGE 1
29 R25927D1 BRACKET, Mounting 2
30 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 6
31 R18282D13 HOSE ASSEMBLY 1
32 44Z2583D2 FITTING, Tee 1
33 44Z2584D2 FITTING, Bulkhead 1
34 R18272D15 HOSE ASSEMBLY 1
35 44Z2587D2 UNION, Bulkhead 1

Printed: Page 5-34


Tue May 19 16:23:14 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, DECK WRENCH


13 09
21 12
27
28 09
29
30
31

12 20
39 21
13 22
10 23 21
10 27
07 24
25 28
29
30
08 31 09
16
19 39

05
02 02
VIEW C-C 04 09

VIEW A-A

02 02
37 34
C C
17 33

14
14
02 02 35
35
36 15 15 36

03 03
20 03
21 A
22
B 23 03
18
24
25 04
08

16
07 18 05
08
10 07

39
10

B A

VIEW B-B
F6268

Printed: Page 5-35


Tue May 19 16:23:17 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, DECK WRENCH

REF PART NO. DESCRIPTION QTY PAGE

R17885F1 HYDRAULIC PIPING, DECK WRENCH


01 NOT USED
02 R18283D41 HOSE ASSEMBLY 2
03 R18278D38 HOSE ASSEMBLY 2
04 R18273D73 HOSE ASSEMBLY 1
05 R18273D75 HOSE ASSEMBLY 1
06 NOT USED
07 R18273D29 HOSE ASSEMBLY 1
08 R18273D34 HOSE ASSEMBLY 1
09 R18282D51 HOSE ASSEMBLY 2
10 R18282D26 HOSE ASSEMBLY 2
11 NOT USED
12 44Z2574D1 FITTING 2
13 44Z2575D1 FITTING 2
14 44Z2577D3 FITTING 2
15 44Z2574D3 FITTING 2
16 44Z2587D3 UNION, Bulkhead 4
17 44Z2589D3 UNION, Bulkhead 2
18 44Z2591D3 FITTING, Male Tee 2
19 R23499D1 REDUCER 4
20 20Q260D265 SCREW, Hex Hd Cap 3/8 x 2-1/2 in 6
21 3616V009 WASHER, Lock 3/8 in 8
22 44Z2566D2 PLATE, Clamp 3
23 44Z2570D10 BODY, Clamp 6
24 44Z2564D2 BASE, Clamp 3
25 44Z2568D2 KIT, Stacking 3
26 NOT USED
27 20Q260D262 SCREW, Hex Hd Cap 3/8 x 1-3/4 in 2
28 44Z2566D1 PLATE, Clamp 1
29 44Z2570D8 BODY, Clamp 2
30 44Z2564D1 BASE, Clamp 1
31 44Z2568D1 KIT, Stacking 1
32 NOT USED
33 36Q547 VALVE, Dual Counterbalance 1 5-36
34 16T9470D1 PLATE, Mounting 1
35 20Q260D230 SCREW, Hex Hd Cap 5/16 x 1-3/4 in 2
36 3616V008 WASHER, Lock 5/16 in 2

Printed: Page 5-35


Tue May 19 16:23:17 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, DECK WRENCH

REF PART NO. DESCRIPTION QTY PAGE

37 P&H Spec 180 PLATE, 5-1/2 x 4-1/4 x 1/2 in 1


38 NOT USED
39 R28132D1 ANGLE, 1/4 x 2 x 2 x 5 in 2

Printed: Page 5-35


Tue May 19 16:23:17 2009 Sheet 3
Machine
Serial Number: 100042V2

VALVE, DUAL COUNTERBALANCE

01

03
01
03 04

04 05
02
06
05
07
02 06
08
07
07
08

07

Printed: Page 5-36


Tue May 19 16:23:20 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, DUAL COUNTERBALANCE

REF PART NO. DESCRIPTION QTY

36Q547 VALVE, DUAL COUNTERBALANCE


01 1036Z1752 CARTRIDGE, Valve 2
02 1045Z3315 KIT, Seal 1
03 RING, Backup 1
04 O-RING 1
05 O-RING 1
06 RING, Back-up 1
07 RING, Back-up 2
08 O-RING 1

Printed: Page 5-36


Tue May 19 16:23:20 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, DIVERTER FILTER


20
21
22
29
32
10
09

14 13 12 11 27

A 51 51 47
53 45 44 52 51

43
49
27
26
49
50

42
54 49
46
01 02
17

31
33

16 18
23 16 02 31 19
31 35
35

A 27 13 14 TOP VIEW

09
26

31 23 31
35 33

F6080

Top and Side Views

Printed: Page 5-37


Tue May 19 16:23:22 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, DIVERTER FILTER

29
20
34
21
37
22 27
38
29
39
34 03
04
05
06
07
26 16
31
28 35
40
30
36
08

31 16
35 31 41 23 25
35

VIEW AA-A
A

F6080A

Sectional View

Printed: Page 5-37


Tue May 19 16:23:22 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, DIVERTER FILTER

REF PART NO. DESCRIPTION QTY

R17860F1 HYDRAULIC PIPING, DIVERTER FILTER


01 R21310D47 HOSE ASSEMBLY 2
02 R21129D36 HOSE ASSEMBLY 4
03 R21122D101 HOSE ASSEMBLY 1
04 R21122D93 HOSE ASSEMBLY 1
05 R21122D86 HOSE ASSEMBLY 1
06 R21122D78 HOSE ASSEMBLY 1
07 R21122D70 HOSE ASSEMBLY 1
08 R21122D63 HOSE ASSEMBLY 1
09 R18979D1 TUBE ASSEMBLY 1
10 R18980D1 TUBE ASSEMBLY 1
11 R18981D1 TUBE ASSEMBLY 1
12 R18982D1 TUBE ASSEMBLY 1
13 R18983D1 TUBE ASSEMBLY 1
14 R19095D1 TUBE ASSEMBLY 1
15 NOT USED
16 R23215D7 FLANGE, Split 1-1/2 in 48
17 38Z450D6 ADAPTER, Gauge Port Block 6
18 44Z421D3 FITTING, Elbow, 90 deg 6
19 44Z2664D3 CONNECTOR, Test Port 6
20 44Z2569D21 CLAMP BODY, Tube 6
21 44Z2564D4 CLAMP PLATE, Base 6
22 44Z2566D4 CLAMP PLATE, Top 6
23 R20925D1 BLOCK, Junction 1
24 NOT USED
25 718N233D6 PLATE, Tapped 2
26 R21180D1 SUPPORT, Tube 2
27 P&H Spec 180 ANGLE, 1/4 x 3 x 4 x 48 in 1
28 R29254D1 COVER, Junction Block 1
29 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 36
30 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 4
31 20Q260D405 SCREW, Hex Hd Cap 5/8-11UNC x 2-1/4 in 116
32 NOT USED
33 NOT USED
34 3616V010 WASHER, Lock 7/16 in 36
35 18Z1732D7 WASHER, Spring 5/8 in 120
36 3616V011 WASHER, Lock 1/2 in 4

Printed: Page 5-37


Tue May 19 16:23:22 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, DIVERTER FILTER

REF PART NO. DESCRIPTION QTY

37 44Z2570D25 CLAMP, Hose 12


38 44Z2565D4 CLAMP PLATE, Base 6
39 44Z2567D4 CLAMP PLATE, Top 6
40 R29253D1 BRACKET, Junction Block 1
41 R29253D2 BRACKET, Junction Block 1
42 R18277D45 HOSE ASSEMBLY 1
43 R18272D33 HOSE ASSEMBLY 1
44 R18273D33 HOSE ASSEMBLY 1
45 R18283D45 HOSE ASSEMBLY 1
46 R18273D28 HOSE ASSEMBLY 1
47 R18278D43 HOSE ASSEMBLY 1
48 NOT USED
49 44Z2574D2 FITTING, Adapter 3
50 44Z2583D2 FITTING, Tee 1
51 44Z2574D3 FITTING, Adapter 3
52 44Z2583D3 FITTING, Tee 1
53 44Z2581D3 FITTING, Tee 1
54 44Z2587D3 FITTING, Bulkhead 90 deg 1

Printed: Page 5-37


Tue May 19 16:23:22 2009 Sheet 4
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, DECK HATCH

02 06

10 01
11
08 12
13 07
04 03 14

VIEWED FROM BELOW

F6301

Printed: Page 5-38


Tue May 19 16:23:25 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, DECK HATCH

REF PART NO. DESCRIPTION QTY

R29305F1 HYDRAULIC PIPING, DECK HATCH


01 R18273D20 HOSE ASSEMBLY 1
02 R18273D32 HOSE ASSEMBLY 1
03 R18273D80 HOSE ASSEMBLY 1
04 R18273D81 HOSE ASSEMBLY 1
05 NOT USED
06 44Z2574D16 FITTING, Boss Adapter 2
07 44Z2585D3 FITTING, Bulkhead 2
08 44Z2589D15 FITTING, Union 2
09 NOT USED
10 44Z2570D10 CLAMP, Body 6
11 44Z2566D2 CLAMP, Plate 6
12 44Z2564D2 CLAMP, Base 6
13 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 12
14 18Z1732D5 WASHER, Conical Lock 3/8 in 12

Printed: Page 5-38


Tue May 19 16:23:25 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, CONTROL VALVE

01
02
03
04
08

05

06

07

09

Printed: Page 5-39


Tue May 19 16:23:27 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, CONTROL VALVE

REF PART NO. DESCRIPTION QTY PAGE

R17868F1 INSTALLATION, CONTROL VALVE


01 79Z2750D2 SWITCH, Pressure 1
02 16T9467D1 PLATE, Mounting 1
03 0630V018 SCREW, Hex Socket Hd Cap 1/4-UNC x 1-1/2 in 2
04 3616V007 WASHER, Lock 1/4 2
05 44Z2574D15 FITTING 1
06 44Z2581D3 FITTING, Swivel Tee 1
07 R18278D53 HOSE ASSEMBLY 2
08 5841967 MUFFLER 1
09 R24611F1 STAND, Hydraulic Control 1 5-40

Printed: Page 5-39


Tue May 19 16:23:27 2009 Sheet 2
Machine
Serial Number: 100042V2

STAND, HYDRAULIC CONTROL

06

07
17 01
10
15
08
11 18
14
17

03
21
08
11
14
02 17

09
12
15
18

05
09
15
18 04

Printed: Page 5-40


Tue May 19 16:23:30 2009 Sheet 1
Machine
Serial Number: 100042V2
STAND, HYDRAULIC CONTROL

REF PART NO. DESCRIPTION QTY PAGE

R24611F1 STAND, HYDRAULIC CONTROL


01 36U435D3 VALVE BANK #4 1 5-42
02 R3513D1 PUMP/MOTOR 1 5-41
03 R24610D1 STAND, Control Hydraulics 1
04 R9410D1 MOUNTING PLATE, Pump/Motor 1
05 R9661D1 BLOCK, Pump/Motor Stand 4
06 R22902D1 VALVE, Proportional Control 1 5-43
07 20Q260D226 SCREW, Hex Hd Cap 5/16-18UNC x 1 in 4
08 20Q260D229 SCREW, Hex Hd Cap 5/16-18UNC x 1-1/2 in 8
09 20Q260D261 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/2 in 8
10 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 4
11 20Q270D20 NUT, Hex 5/16-18UNC 8
12 20Q270D24 NUT, Hex 3/8-16UNC 8
13 NOT USED
14 3631V006 WASHER, Plain 5-16 in 20
15 3631V007 WASHER, Plain 3/8 in 12
16 NOT USED
17 3616V008 WASHER, Lock 5/16 in 12
18 3616V009 WASHER, Lock 3/8 in 12
19 NOT USED
20 NOT USED
21 P&H Spec 180 ANGLE, 3/16 x 1 x 1 x 2-13/16 in AR

Printed: Page 5-40


Tue May 19 16:23:30 2009 Sheet 2
Machine
Serial Number: 100042V2

PUMP, MOTOR

06

06

02 01

02

05

01 04
03

02

01

Printed: Page 5-41


Tue May 19 16:23:33 2009 Sheet 1
Machine
Serial Number: 100042V2
PUMP, MOTOR

REF PART NO. DESCRIPTION QTY

R3513D1 PUMP, MOTOR


01 R3490D1 PUMP, Pressure Compensated 1
02 18Z3745D1 ADAPTER, Pump/Motor Mounting 1
03 18Z3747D1 COUPLER HALF, Pump 1
04 18Z3749D1 INSERT, Coupler 1
05 18Z3746D1 COUPLER HALF, Motor 1
06 88Q221D2 MOTOR, Electric 1

Printed: Page 5-41


Tue May 19 16:23:33 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE BANK #4

05

04
03 04 04
03 03
03

02
02
08
02 02
01
01 06
01
10

07

13
12
10
09
11
F4344

Printed: Page 5-42


Tue May 19 16:23:36 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE BANK #4

REF PART NO. DESCRIPTION QTY

36U435D3 VALVE BANK #4


01 36U430D1 VALVE, Directional Control 4
02 1075Z1646 COIL, Solenoid 1
03 1006Z1921 KNOB 1
04 0630V008 SCREW, Soc Hd Cap #10-24UNC x 1-1/2 in 12
05 R24794D1 SCREW, Soc Hd Cap #10-24UNC x 4-3/4 in 4
06 R5373D1 VALVE, Flow Control 1
07 R5550D1 VALVE, Pressure Reducing 1
08 45Z91D40 O-RING 24
09 44Z468D6 PLUG, -12 SAE 1
10 44Z2511 CONNECTOR, Test Point 7
11 40U29D1 MANIFOLD, Hydraulic Valve 1
12 44Z468D3 PLUG, -6 SAE 1
13 36Z1647D1 VALVE, Cartridge - Blank 2

Printed: Page 5-42


Tue May 19 16:23:36 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, PROPORTIONAL CONTROL

01

02

02

05

04 03
F7439

Printed: Page 5-43


Tue May 19 16:23:38 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, PROPORTIONAL CONTROL

REF PART NO. DESCRIPTION QTY

R22902D1 VALVE, PROPORTIONAL CONTROL


01 1036Z2321 VALVE, Proportional Relief 1
02 1036Z2320 VALVE, Cartridge Relief 2
03 1036Z2318 VALVE, Cartridge Check 3
04 44Z2511 TEST POINTS 2
05 1036Z2319 VALVE, Cartridge Solenoid 2

Printed: Page 5-43


Tue May 19 16:23:38 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, MAST ANCHOR

01 MAST ANCHOR PIN

03

04

02
F6288

Printed: Page 5-44


Tue May 19 16:23:41 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, MAST ANCHOR

REF PART NO. DESCRIPTION QTY

R17877F1 PIPING, MAST ANCHOR


01 44Z2577D3 FITTING 4
02 R23499D3 FITTING, Reducer 4
03 R18283D34 HOSE ASSEMBLY 2
04 R18283D32 HOSE ASSEMBLY 2

Printed: Page 5-44


Tue May 19 16:23:41 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, MAIN FRAME TO MAST

18
19
20
19
25
26 25
26
15 29
13
14
11
21
22
04 24
25

05
12

31
18
19
25
26

01
10

03

02 04
09

F6287

Printed: Page 5-45


Tue May 19 16:23:44 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, MAIN FRAME TO MAST

REF PART NO. DESCRIPTION QTY

R17879F3 PIPING, MAIN FRAME TO MAST


01 R18273D62 HOSE ASSEMBLY 1
02 R18273D137 HOSE ASSEMBLY 13
03 R18275D71 HOSE ASSEMBLY 1
04 R18275D85 HOSE ASSEMBLY 1
05 R18275D138 HOSE ASSEMBLY 1
06 NOT USED
07 NOT USED
08 NOT USED
09 R23499D3 FITTING, Adapter 13
10 44Z2599D9 FITTING, Elbow, 90 deg 1
11 44Z2577D28 FITTING, Elbow, 90 deg 1
12 44Z2574D25 FITTING, Straight 1
13 R28456D1 GUARD, Hose 1
14 R28457D1 PLATE, Clamp Base 1
15 R28458D1 PLATE, Clamp Base 1
16 NOT USED
17 NOT USED
18 44Z2570D10 CLAMP, Body - Hose 26
19 44Z2566D2 CLAMP, Top Plate 28
20 NOT USED
21 44Z2570D18 CLAMP, Body - Hose 2
22 44Z2566D3 CLAMP, Top Plate 2
23 NOT USED
24 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 4
25 18Z1732D5 WASHER, Conical Lock 3/8 in 60
26 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 56
27 NOT USED
28 NOT USED
29 44Z2570D14 CLAMP, Body - Hose 2
30 NOT USED
31 R28298D1 ANGLE, Clamp Mounting 1

Printed: Page 5-45


Tue May 19 16:23:44 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, MAST SUPPLY

13
07

08

13
07
08
25 12
27 10
29
30
34
37 10
38
26
31 29
32 30
33 37
37 38
38
28
10 29
30
12
37
11 38
09

09 11

21 02
15

40 06 31
17 32
33
37
38

03 04
16 16

05 01
25
17 15
29
30
37
38

Printed: Page 5-46


Tue May 19 16:23:47 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, MAST SUPPLY

REF PART NO. DESCRIPTION QTY

R304871F1 HYDRAULIC PIPING, MAST SUPPLY


01 R18273D565 HOSE ASSEMBLY 1
02 R18273D70 HOSE ASSEMBLY 1
03 R18274D565 HOSE ASSEMBLY 1
04 R18274D65 HOSE ASSEMBLY 1
05 R18275D565 HOSE ASSEMBLY 1
06 R18275D65 HOSE ASSEMBLY 1
07 R30404D1 TUBE ASSEMBLY 1
08 30413D1 TUBE ASSEMBLY 1
09 R27326D60 TUBE ASSEMBLY 4
10 R27326D84 TUBE ASSEMBLY 6
11 R24247D60 TUBE ASSEMBLY 2
12 R24247D84 TUBE ASSEMBLY 3
13 NOT USED
14 NOT USED
15 44Z2587D3 FITTING, Bulkhead 2
16 44Z2587D5 FITTING, Bulkhead 2
17 44Z2587D7 FITTING, Bulkhead 2
18 44Z2589D15 FITTING, Union (Not Shown) 1
19 44Z2589D5 FITTING, Union (Not Shown) 1
20 44Z2589D7 FITTING, Union (Not Shown) 1
21 R23499D3 FITTING, Reducer 1
22 45Z479D77 O-RING (Not Shown) 12
23 45Z479D78 O-RING (Not Shown) 6
24 NOT USED
25 44Z2570D10 CLAMP 2
26 44Z2569D9 CLAMP 16
27 44Z2570D14 CLAMP 2
28 44Z2569D12 CLAMP 8
29 44Z2566D2 CLAMP, Plate 27
30 44Z2564D2 CLAMP, Base 27
31 44Z2570D18 CLAMP 2
32 44Z2566D3 CLAMP, Plate 2
33 44Z2564D3 CLAMP, Base 2
34 44Z2568D2 STACKING KIT 1
35 NOT USED
36 NOT USED

Printed: Page 5-46


Tue May 19 16:23:47 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, MAST SUPPLY

REF PART NO. DESCRIPTION QTY

37 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 64


38 18Z1732D5 WASHER, Lock 3/8 in 64
39 NOT USED
40 R28266D1 PLATE, Bulkhead 1

Printed: Page 5-46


Tue May 19 16:23:47 2009 Sheet 3
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, BACK BRACE

A
29
31
32
29 33
31 34
32 35
33
34 10 06 09
10

20 09
06

02 21
25 01

30
31
33
34
29 A
31
30
33 24 15 31
34
32
05 33
34
22

23 16 01
26

01
03
12
14
20
19

VIEW A A
A-A 13
14

F6297

Printed: Page 5-47


Tue May 19 16:23:50 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, BACK BRACE

REF PART NO. DESCRIPTION QTY

R17884F2 HYDRAULIC PIPING, BACK BRACE


01 R27326D84 TUBE ASSEMBLY 8
02 R27326D72 TUBE ASSEMBLY 8
03 NOT USED
04 NOT USED
05 R18273D56 HOSE ASSEMBLY 2
06 R18273D119 HOSE ASSEMBLY 2
07 NOT USED
08 R18273D80 HOSE ASSEMBLY 1
09 R18273D173 HOSE ASSEMBLY 1
10 R18273D176 HOSE ASSEMBLY 1
11 R18273D62 HOSE ASSEMBLY 1
12 R18273D41 HOSE ASSEMBLY 1
13 R18273D43 HOSE ASSEMBLY 1
14 NOT USED
15 R18278D16 HOSE ASSEMBLY 2
16 R18283D18 HOSE ASSEMBLY 8
17 NOT USED
18 NOT USED
19 44Z2587D3 FITTING, Bulkhead 2
20 R23499D3 FITTING, Reducer 6
21 44Z2581D3 FITTING, Swivel Run Tee 2
22 44Z2583D3 FITTING, Tee Adapter 4
23 44Z2578D3 FITTING, Run Tee 4
24 44Z2589D15 UNION 4
25 44Z2589D15 UNION 2
26 44Z2574D3 FITTING, Adapter 8
27 NOT USED
28 NOT USED
29 44Z2570D10 CLAMP, Body-Hose 18
30 44Z2569D9 CLAMP, Body-Tube 30
31 44Z2566D2 CLAMP, Top Plate 47
32 44Z2564D2 CLAMP, Base 29
33 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 94
34 18Z1732D5 WASHER, Conical Lock 3/8 in 94
35 44Z2564D2 KIT, Stacking 1

Printed: Page 5-47


Tue May 19 16:23:50 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, BACK BRACE LOCK

03
15
15

07
33 02
24
25 15
26 11 07
20 27 15
21 28
29
20

05
01
21
16
16 19 19
15
30
30 31
31 15

06

33 24
25
26
28
29

17

05

18

04 10
15

24
25 24
26 25
27 26
28 28
29 29 08

2
17 15

Printed: Page 5-48


Tue May 19 16:23:53 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, BACK BRACE LOCK

REF PART NO. DESCRIPTION QTY

R29570F1 HYDRAULIC PIPING, BACK BRACE LOCK


01 R18273D19 HOSE ASSEMBLY 1
02 R18278D26 HOSE ASSEMBLY 1
03 R18273D73 HOSE ASSEMBLY 1
04 R18273D235 HOSE ASSEMBLY 1
05 R18273D150 HOSE ASSEMBLY 1
06 R18273D148 HOSE ASSEMBLY 1
07 R18283D76 HOSE ASSEMBLY 1
08 R18283D250 HOSE ASSEMBLY 1
09 NOT USED
10 R18278D84 HOSE ASSEMBLY 1
11 R18283D85 HOSE ASSEMBLY 1
12 R18278D89 HOSE ASSEMBLY 1
13 NOT USED
14 NOT USED
15 44Z2574D3 FITTING, Straight 10
16 44Z2578D3 FITTING, Tee 2
17 44Z2584D3 FITTING, Bulkhead 3
18 44Z2587D3 FITTING, Bulkhead 1
19 44Z2577D3 FITTING, Adapter 2
20 36Q547 VALVE, Dual Counterbalance 2
21 16T9470D1 MOUNTING PLATE, Dual Counterbalance Vavle 2
22 NOT USED
23 NOT USED
24 44Z2570D10 CLAMP, Body 30
25 44Z2566D2 CLAMP, Top Plate 25
26 44Z2564D2 CLAMP, Base 25
27 44Z2568D2 STACKING KIT 5
28 20Q260D266 SCREW, Hex Hd Cap 3/8 - 16UNC x 2-3/4 in 50
29 18Z1732D5 WASHER, Lock Conical 3/8 in 50
30 20Q260D230 SCREW, Hex Hd Cap 5/16 - 18UNC x 1-/34 in 4
31 3616V008 WASHER,Lock 5/16 in 3
32 NOT USED
33 R29655D1 MOUNTING PLATE, Bulkhead 1

Printed: Page 5-48


Tue May 19 16:23:53 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, UPPER PIPE POSITIONER

05

01 09
02 10
11
14
16
04

07
10 04 20 08
11 29 23 10
12 11
14 22 04 12
16 14
01 16
02
15 04 27
33
17
24
21
28 30 31
05

24

19

Printed: Page 5-49


Tue May 19 16:23:56 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, UPPER PIPE POSITIONER

REF PART NO. DESCRIPTION QTY

R39674F1 HYDRAULIC PIPING, UPPER PIPE POSITIONER


01 36Q544 VALVE, Counterbalance 1
02 16T9466D1 PLATE, Mounting 1
03 NOT USED
04 R27326D96 TUBE ASSEMBLY 8
05 R27326D60 TUBE ASSMEBLY 2
06 NOT USED
07 44Z2570D9 CLAMP 2
08 44Z2570D10 CLAMP 12
09 44Z2569D9 CLAMP 20
10 44Z2564D2 CLAMP, Base 27
11 44Z2566D2 CLAMP, Top 27
12 44Z2568D2 STACKING KIT 7
13 NOT USED
14 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 54
15 20Q260D230 SCREW, Hex Hd Cap 5/16-18UNC x 1-3/4 in 2
16 18Z1732D5 WASHER, Lock Conical .41 54
17 18Z1732D4 WASHER, Lock Conical .33 2
18 NOT USED
19 44Z2587D3 FITTING, Straight Bulkhead 2
20 44Z2589D15 FITTING, Reducer 2
21 R23499D2 FITTING, Reducer 2
22 44Z2579D2 FITTING, Branch Tee 1
23 44Z2574D13 FITTING, Straight 1
24 44Z2577D16 FITTING, Elbow 90 deg 3
25 NOT USED
26 NOT USED
27 R18273D235 HOSE ASSEMBLY 2
28 R18272D65 HOSE ASSEMBLY 1
29 R18272D62 HOSE ASSEMBLY 1
30 R18272D15 HOSE ASSEMBLY 1
31 R18272D18 HOSE ASSEMBLY 1
32 NOT USED
33 P&H Spec 180 PLATE, 1/4 x 2 x 4 in AR

Printed: Page 5-49


Tue May 19 16:23:56 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, SUPPLY, PIPE POSITIONER, LOWER

13

01

01
02
02
14

04
05
06
08
09

11

02

12

Printed: Page 5-50


Tue May 19 16:23:58 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, SUPPLY, PIPE POSITIONER, LOWER

REF PART NO. DESCRIPTION QTY

R41230F1 HYDRAULIC PIPING, SUPPLY, PIPE POSITIONER, LOWER


01 44Z2574D3 FITTING, Straight 2
02 44Z2584D3 FITTING, 90 deg Bulkhead 4
03 NOT USED
04 44Z2570D11 CLAMP 2
05 44Z2566D2 CLAMP, Top 2
06 44Z2564D2 CLAMP, Base 2
07 NOT USED
08 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 4
09 18Z1732D5 WASHER. Lock Conical 4
10 NOT USED
11 R18283D24 HOSE ASSEMBLY 1
12 R18283D26 HOSE ASSEMBLY 1
13 R18283D55 HOSE ASSEMBLY 1
14 R18283D58 HOSE ASSEMBLY 1

Printed: Page 5-50


Tue May 19 16:23:58 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, LOWER PIPE POSITIONER

10
11
12
16
01 25
26 18
04
14
17

22

23

20

01
07 04
14
17

02 06
03 21
07
15
08
17 24
07
08

07
07

Printed: Page 5-51


Tue May 19 16:24:01 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, LOWER PIPE POSITIONER

REF PART NO. DESCRIPTION QTY PAGE

R41148F1 HYDRAULIC PIPING, LOWER PIPE POSITIONER


01 36Q547 VALVE, Dual Counterbalance 2 5-36
02 36U420 VALVE, Sequence 1 5-32
03 16T9464D1 PLATE, Mounting-Sequence Valve 1
04 16T9470D1 PLATE, Mounting-Dual Counterbalance Valve 2
05 NOT USED
06 44Z536D5 FITTING, Plug 2
07 44Z2574D3 FITTING, Straight 12
08 44Z2577D3 FITTING, 90 deg Elbow 4
09 NOT USED
10 44Z2564D2 CLAMP, Base 2
11 44Z2566D2 CLAMP, Top 2
12 44Z2570D11 CLAMP 2
13 NOT USED
14 20Q260D230 SCREW, Hex Hd Cap 5/16-18UNC x 1-3/4 in 4
15 20Q260D236 SCREW, Hex Hd Cap 5/16-18UNC x 3-1/4 in 2
16 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 4
17 18Z1732D4 WASHER, Lock Conical for 5/16 Bolt 6
18 18Z1732D5 WASHER, Lock Conical for 3/8 in Bolt 4
19 NOT USED
20 R18273D24 HOSE ASSEMBLY 1
21 R18273D29 HOSE ASSEMBLY 1
22 R18278D25 HOSE ASSEMBLY 1
23 R18278D38 HOSE ASSEMBLY 1
24 R18283D32 HOSE ASSEMBLY 2
25 R18283D50 HOSE ASSEMBLY 1
26 R18283D55 HOSE ASSEMBLY 1

Printed: Page 5-51


Tue May 19 16:24:01 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, RELIEF VALVE, ROTARY


04 12
09 14
05 15
16 24
23 27
26 30
33 31

20 24
07
27
09 30
31

03

10

18
19

01
02
22
25 08
28

35

36

Printed: Page 5-52


Tue May 19 16:24:03 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, RELIEF VALVE, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

R50895F1 INSTALLATION, RELIEF VALVE, ROTARY


01 R50901D1 VALVE, X-Port Relief 1 5-53
02 R50902D1 PLATE, X-Port Relief Mounting 3/4 x 5-15/16 x 7-3/4 in 1
03 R23541D15 TRANSDUCER, Pressure 3
04 R50903D1 TUBE ASSEMBLY 1
05 R50904D1 TUBE ASSEMBLY 1
06 NOT USED
07 R50936D40 HOSE ASSEMBLY 1
08 R50936D45 HOSE ASSEMBLY 1
09 R18272D79 HOSE ASSEMBLY 1
10 R18282D18 HOSE ASSEMBLY 1
11 NOT USED
12 44Z2569D21 CLAMP. Tube 2
13 NOT USED
14 44Z2564D4 CLAMP, Base 1
15 44Z2566D4 CLAMP, Top 1
16 44Z2568D4 STACKING KIT 1
17 NOT USED
18 44Z2581D2 FITTING, Swivel Run Tee 1
19 44Z2597D5 FITTING, Straight 1
20 44Z2359 FITTING, Pressure Tap 1
21 NOT USED
22 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 2
23 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 2
24 20Q260D405 SCREW, Hex Hd Cap 5/8-11UNC x 2-1/4 in 24
25 18Z1732D5 WASHER, Lock Conical 3/8 in 2
26 18Z1732D13 WASHER, Lock Conical 7/16 in 2
27 18Z1732D7 WASHER, Lock Conical 5/8 in 24
28 3631V007 WASHER, Plain 3/8 in 2
29 NOT USED
30 R25014D5 SEAL, O-Ring 1-1/2 in 8
31 R23215D7 FLANGE, Split Half 1-1/2 in 8
32 NOT USED
33 P&H Spec 180 ANGLE, 1/4 x 2-1/2 x 2-1/2 x 7 in AR
34 NOT USED
35 44Z2574D12 FITTING, Straight 1
36 44Z2593D2 FITTING, Cap 5

Printed: Page 5-52


Tue May 19 16:24:03 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, RELIEF VALVE, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 0630V006 SCREW, Soc Hd Cap #10-24UNC x 1 in (Not Shown) 4
39 0630V011 SCREW, Soc Hd Cap #10-24UNC x 2-1/4 in (Not Shown) 4
40 45Z479D60 O-RING (Not Shown) 8

Printed: Page 5-52


Tue May 19 16:24:03 2009 Sheet 3
Machine
Serial Number: 100042V2

VALVE, RELIEF

01

03
02
04
05
06

06
05
04
02
03

01

F7375

Printed: Page 5-53


Tue May 19 16:24:06 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, RELIEF

REF PART NO. DESCRIPTION QTY

R50901D1 VALVE, RELIEF


01 R18384D1 CARTRIDGE, Valve 2
02 1045Z3893 KIT, Cartridge Seal 1
03 O-RING 1
04 RING, Back-up 1
05 O-RING 1
06 RING, Back-up 1

Printed: Page 5-53


Tue May 19 16:24:06 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, CHARGE PRESSURE AUGMENTATION

12 11
02 19
20
06 22
23
24
27
12

23 28
13 32
36
38 05 07

03
10 29
14

27

31 26 31 28

10

06
01 30

11

12 19
20
29 13 23 07 21
36 23
38 24

House Interior Walls

Printed: Page 5-54


Tue May 19 16:24:09 2009 Sheet 1
Machine
Serial Number: 100042V2

HYDRAULIC PIPING, CHARGE PRESSURE AUGMENTATION

15

19
20
21
23
07 24
06 01
32 30
12

11
23
36 10
38 18
29 13 17
03
05
14

31 26

28

06

02

27
31

Pumps

Printed: Page 5-54


Tue May 19 16:24:09 2009 Sheet 2
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, CHARGE PRESSURE AUGMENTATION

REF PART NO. DESCRIPTION QTY PAGE

R51549F1 HYDRAULIC PIPING, CHARGE PRESSURE AUGMENTATION


01 R51552D1 VALVE, Direct Acting Relief 1
02 R46437D1 VALVE, Pilot Operator Relief 1 5-55
03 R51333D1 VALVE, Check Cracking 3
04 NOT USED
05 R51582D1 TUBE ASSEMBLY 1
06 R51595D1 VALVE, Mounting Support Relief 2
07 R26069D1 CLAMP, Mounting Support Hose 2
08 NOT USED
09 NOT USED
10 44Z1181D5 FITTING, Straight Swivel 3
11 44Z2359 CONNECTOR, Test Port 2
12 44Z2574D8 FITTING, Straight 3
13 44Z2577D8 FITTING, 90 deg Elbow 2
14 44Z2577D29 FITTING, 90 deg Elbow 3
15 44Z2581D8 FITTING, Swivel Run Tee 1
16 NOT USED
17 44Z488D10 FITTING, Run Tee 3
18 44Z2664D7 CONNECTOR, Test Port 3
19 44Z2564D3 CLAMP, Base 3
20 44Z2566D3 CLAMP, Top 3
21 44Z2570D20 CLAMP,Hose 1
22 44Z2569D16 CLAMP, Tube 2
23 18Z1732D5 WASHER, Lock Conical 8
24 20Q260D266 SCREW, Hex Hd Cap 6
25 NOT USED
26 R18276D71 HOSE ASSEMBLY 1
27 R18276D54 HOSE ASSEMBLY 1
28 R18276D45 HOSE ASSEMBLY 1
29 R18286D38 HOSE ASSEMBLY 1
30 R18281D68 HOSE ASSEMBLY 1
31 R18276D60 HOSE ASSEMBLY 2
32 R18286D28 HOSE ASSEMBLY 1
33 NOT USED
34 NOT USED
35 NOT USED
36 20Q260D270 SCREW, Hex Hd Cap 2

Printed: Page 5-54


Tue May 19 16:24:09 2009 Sheet 3
Machine
Serial Number: 100042V2
HYDRAULIC PIPING, CHARGE PRESSURE AUGMENTATION

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 3632V004 WASHER, Plain 2

Printed: Page 5-54


Tue May 19 16:24:09 2009 Sheet 4
Machine
Serial Number: 100042V2

VALVE, RELIEF

01

03

04

02
05

06

05

F7390

Printed: Page 5-55


Tue May 19 16:24:11 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, RELIEF

REF PART NO. DESCRIPTION QTY

R46437D1 VALVE, RELIEF


01 R51325D1 CARTRIDGE, Valve 1
02 1045Z3799 KIT, Seal 1
03 O-RING 1
04 RING, Back-up 1
05 RING, Back-up 2
06 O-RING 1

Printed: Page 5-55


Tue May 19 16:24:11 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 6 - Air System

Description Page

Piping, Main Air 6-1


Piping, Main Air Control 6-8
Junction Box, Main Air 10-42
Piping, Commpressor Cooler Vent 6-16
Kit, Water Injection 6-17

Printed: Page 6-0


Tue May 19 16:24:14 2009 Sheet 1
Machine
Serial Number: 100042V2

PIPING, MAIN AIR


49 49
59 24
59
68 60 63
60
57 61 64
61 24 50
65
21 63 51
58 43 64 52
65 53
54
25
20
43
55

42
26 19 29
73 31
40 25 52
41
27
44
60
61
23 62 49
18
59
72
17 60
61
04

06

33
34
35 36

28 22
32 39
37
38 11
46
45 12 05
47
13 71 06
48
14 22
66
15 30
67 10

09

01
69

11
13
14
06 15
08

03
07

02
06
70
16

Printed: Page 6-1


Tue May 19 16:24:17 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, MAIN AIR

REF PART NO. DESCRIPTION QTY PAGE

R17862F3 PIPING, MAIN AIR


01 NOT USED
02 NOT USED
03 R23390D1 TUBE ASSEMBLY 1
04 R23391D1 TUBE ASSEMBLY 1
05 NOT USED
06 18Q281D4 JOINT, Straight 4 6-3
07 R23393F1 BRACKET, Clamp Mounting 1
08 R23394F1 BRACKET, Clamp Mounting 1
09 R23395F1 BRACKET, Clamp Mounting 1
10 R23396F1 BRACKET, Mounting 1
11 20Q260D453 SCREW, Hex Hd Cap 3/4-10UNC x 3-1/4 in 14
12 20Q260D452 SCREW, Hex Hd Cap 3/4-10UNC x 3 in 2
13 3616V015 WASHER, Lock 3/4 in 16
14 20Q270D48 NUT, Hex 3/4-10UNC 16
15 GH5009131 GASKET 2
16 2446V005 PLUG, Pipe 3/4 in NPT 1
17 R13651F1 INSTALLATION, T-Tank Quickfill 1 6-4
18 NOT USED
19 NOT USED
20 R23773D1 TUBE ASSEMBLY 1
21 R23774D1 TUBE ASSEMBLY 1
22 R23775F1 BRACKET, Muffler 2
23 R23776F1 SUPPORT, Pipe 1
24 R23777D1 BRACKET, Air Pipe 2
25 18Q281D3 JOINT, Pipe 4 in 2 6-2
26 R12262D1 VALVE 1
27 R12117D1 VALVE, Butterfly 1 6-5
28 2414V028 ELBOW, Pipe 4 in 1
29 GH5002236 ADAPTER, Tee 2-1/2 in NPT - 2-1/2 in I.D. 1
30 27Q761D1 TAILPIPE 1
31 2401V028 REDUCER, 3 in NPT- 2-1/2 in NPT 1
32 44Z907D5 NIPPLE, Combination 1
33 P&H Spec 4430 HOSE, 2-1/2 in I.D. x 91 in AR
34 P&H Spec 4411 HOSE, 2 in I.D. x 84 in AR
35 44Z12D13 CLAMP, Hose 2 in 1
36 44Z12D9 CLAMP, Hose 2-1/2 in 4

Printed: Page 6-1


Tue May 19 16:24:17 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, MAIN AIR

REF PART NO. DESCRIPTION QTY PAGE

37 2410V027 REDUCER, 4 in NPT - 2-1/2 in NPT 1


38 20P1973D1 ADAPTER, Exhaust 1
39 27Q762D1 MUFFLER 1
40 GH5000369 VALVE, Check 2 in NPT 1
41 2419V255 NIPPLE, Close 2 in NPT 1
42 2424V006 PLUG, Pipe 1 in NPT 1
43 2446V504 PLUG, Pipe 1/2 in NPT 4
44 44Z907D8 NIPPLE, Combination 1
45 2419V358 NIPPLE, Close 4 in NPT 1
46 44Z2566D4 PLATE, Clamp 1
47 44Z2564D4 PLATE, Clamp 1
48 44Z2570D27 CLAMP BODY, Hose 1
49 GH118506 GASKET 5
50 GH5010095 VALVE, Air 1
51 44Z658D6 NIPPLE, Close 1 in NPT 1
52 44Z590D20 FITTING, Straight 1 in NPT 2
53 44Z590D7 FITTING, Straight 1/4 in NPT 1
54 44Z511D3 CAP 1
55 44Q1594D36 HOSE ASSEMBLY 1
56 NOT USED
57 R12125D1 JOINT, Straight Flanged Swivel 1
58 R13239D10 FLANGE, Pipe 4 in 1
59 20Q260D408 SCREW, Hex Hd Cap 5/8-11UNC x 3 in 40
60 3616V013 WASHER, Lock 5/8 in 48
61 20Q270D40 NUT, Hex 5/8-11UNC 48
62 20Q260D415 SCREW, Hex Hd Cap 5/8-11UNC x 3 in 8
63 20Q260D327 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/4 in 4
64 3616V011 WASHER, Lock 1/2 in 4
65 3632V006 WASHER, Flat 1/2 in 4
66 20Q260D309 SCREW, Hex Hd Cap 7/16-14UNC x 4-1/4 in 2
67 3616V010 WASHER, Lock 7/16 in 2
68 R24112D1 ELBOW, Flanged 1
69 R25418D1 TUBE ASSEMBLY 1
70 R25419D1 TUBE ASSEMBLY 1
71 R25425D1 TUBE ASSEMBLY 1
72 R11785D1 PIPE, Main Air 1
73 R11786D1 PIPE, Main Air 1

Printed: Page 6-1


Tue May 19 16:24:17 2009 Sheet 3
Machine
Serial Number: 100042V2

FLEX JOINT, PIPE

02
01

02

Printed: Page 6-2


Tue May 19 16:24:19 2009 Sheet 1
Machine
Serial Number: 100042V2
FLEX JOINT, PIPE

REF PART NO. DESCRIPTION QTY

01 18Q281D3 FLEX JOINT, PIPE 1


02 GH1409019 SEAL 2

Printed: Page 6-2


Tue May 19 16:24:19 2009 Sheet 2
Machine
Serial Number: 100042V2

FLEX JOINT, PIPE

02
01

02

Printed: Page 6-3


Tue May 19 16:24:21 2009 Sheet 1
Machine
Serial Number: 100042V2
FLEX JOINT, PIPE

REF PART NO. DESCRIPTION QTY

01 18Q281D4 FLEX JOINT, PIPE 1


02 GH1404827 SEAL 2

Printed: Page 6-3


Tue May 19 16:24:21 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, T-TANK QUICKFILL

01

A A

02

03

10
A 11
06
07
13 04
08

Printed: Page 6-4


Tue May 19 16:24:24 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, T-TANK QUICKFILL

REF PART NO. DESCRIPTION QTY

R13651F1 INSTALLATION, T-TANK QUICKFILL


01 44Q1592D31 HOSE ASSEMBLY 1
02 44Z590D14 ADAPTER, JIC Male Pipe 1
03 2408V005 COUPLING, Standard 3/4 NPT 1
04 44Z1010D5 PLUG, Hex Hd 3/4 NPT 1
05 NOT USED
06 44Z2566D3 CLAMP PLATE, Top 1
07 44Z2564D3 CLAMP PLATE, Base 1
08 44Z2569D17 CLAMP BODY 1
09 NOT USED
10 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 2
11 3616V009 WASHER, Lock 3/8 in 2
12 NOT USED
13 P&H Spec 180 ANGLE, 2 x 2 x 1/4 x 6 in lg 1

Printed: Page 6-4


Tue May 19 16:24:24 2009 Sheet 2
Machine
Serial Number: 100042V2

VALVE, BUTTERFLY

01

02

03

Printed: Page 6-5


Tue May 19 16:24:27 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, BUTTERFLY

REF PART NO. DESCRIPTION QTY PAGE

R12117D1 VALVE, BUTTERFLY


01 R11954D1 BUTTERFLY VALVE 1 6-6
02 R11953D1 ACTUATOR, Valve 1 6-7
03 46Z424D1 MUFFLER 1

Printed: Page 6-5


Tue May 19 16:24:27 2009 Sheet 2
Machine
Serial Number: 100042V2

BUTTERFLY VALVE

01

02

03

04

05

Printed: Page 6-6


Tue May 19 16:24:30 2009 Sheet 1
Machine
Serial Number: 100042V2
BUTTERFLY VALVE

REF PART NO. DESCRIPTION QTY

R11954D1 BUTTERFLY VALVE


1045Z3676 KIT, Valve Repair 1
01 BUSHING, Top 1
02 PACKING 1
03 BUSHING, Bottom 1
04 1036Z2263 SEAT 1
05 SCREW & O-RING 2

Printed: Page 6-6


Tue May 19 16:24:30 2009 Sheet 2
Machine
Serial Number: 100042V2

ACTUATOR, VALVE

01

02

01
05 03
04
05

02 06

07
01 05
04
03
01 08

09

Printed: Page 6-7


Tue May 19 16:24:33 2009 Sheet 1
Machine
Serial Number: 100042V2
ACTUATOR, VALVE

REF PART NO. DESCRIPTION QTY

R11953D1 ACTUATOR, VALVE


1045Z3677 KIT, Actuator Repair 1
01 O-RING, Screw 4
02 O-RING, End Cap 2
03 BEARING, Piston 2
04 O-RING, Piston 2
05 BEARING, Body 2
06 O-RING, Bearing - Top 1
07 BEARING, Top 1
08 BEARING, Bottom 1
09 O-RING, Bearing - Bottom 1

Printed: Page 6-7


Tue May 19 16:24:33 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, MAIN AIR CONTROL

27

29
30 12
31 17
32 26
01
33
11
VIEW A A
A-A

06
21
24

VIEW BB-B
B A A
18
01

16
25
20 19
20

09 10 13
12 08
29
30
31
32 07
33

29
30
31 33
32 34
06 05 04 33 35
B B

22

02 03

23

F6273

Printed: Page 6-8


Tue May 19 16:24:36 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, MAIN AIR CONTROL

REF PART NO. DESCRIPTION QTY

R17922F1 PIPING, MAIN AIR CONTROL


01 R18272D39 HOSE ASSEMBLY 1
02 R18272D73 HOSE ASSEMBLY 1
03 R18272D78 HOSE ASSEMBLY 1
04 R18272D82 HOSE ASSEMBLY 1
05 R18272D88 HOSE ASSEMBLY 1
06 R18272D93 HOSE ASSEMBLY 1
07 R18282D34 HOSE ASSEMBLY 1
08 R18282D106 HOSE ASSEMBLY 1
09 R18282D94 HOSE ASSEMBLY 1
10 R18282D115 HOSE ASSEMBLY 1
11 NOT USED
12 R18282D195 HOSE ASSEMBLY 2
13 NOT USED
14 NOT USED
15 NOT USED
16 44Z2581D2 FITTING, Swivel Run Tee 1
17 44Z2600D2 FITTING, Tee Adapter 1/4 in NPT 1
18 44Z2599D5 FITTING, Adapter, 90 deg, 1/2 in NPT 1
19 44Z2583D2 FITTING, Swivel Branch Tee 1
20 44Z2599D3 FITTING, Adapter, 90 deg, 3/8 in NPT 1
21 44Z2597D7 FITTING, Adapter, 1/2 in NPT 1
22 44Z2587D2 FITTING, Bulkhead 5
23 R20545D1 FITTING, 37 deg 4
24 2402V009 FITTING, Adapter, 3/4 in NPT to 1/2 in NPT 1
25 44Z2597D5 FITTING, Adapter, 1/4 in NPT 1
26 44Z229D3 FITTING, Adapter, 1/4 in NPT to 1/4 in NPT 1
27 NOT USED
28 NOT USED
29 44Z2570D9 CLAMP, Hose 25
30 44Z2566D2 CLAMP, Plate, Top 25
31 44Z2564D2 CLAMP, Base 25
32 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 50
33 18Z1732D5 WASHER, Conical Lock 3/8 in 50
34 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 2
35 20Q270D24 NUT, Hex 3/8 in 2
36 NOT USED

Printed: Page 6-8


Tue May 19 16:24:36 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, MAIN AIR CONTROL

REF PART NO. DESCRIPTION QTY

37 R27482D1 BRACKET, Angle (Not Shown) 1


38 R27482D2 BRACKET, Angle (Not Shown) 1
39 R27484D1 BRACKET (Not Shown) 1
40 R27483D1 BRACKET (Not Shown) 1
41 27Z753D3 TRIM, 13-1/4 in lg AR

Printed: Page 6-8


Tue May 19 16:24:36 2009 Sheet 3
Machine
Serial Number: 100042V2

TANK, WATER
12 13

14
10 11
09 04
08 03
04
03 15 02

02
05 16
17
06 12
02

01
07
29
28

32
25 30
18 24
31

23 33
22 26
62 21
20
27
19 34

61 60
61 35
59 58 36
37
63 57 38
39
40
64 41
40

56 35
65
66 55 42

54

53 43
52
51
44
49
45
46
50 47

48

Printed: Page 6-9


Tue May 19 16:24:38 2009 Sheet 1
Machine
Serial Number: 100042V2
TANK, WATER

REF PART NO. DESCRIPTION QTY PAGE

R33238F2 TANK, WATER


01 80Z112D19 HEATER, Strip 250 Watt 4
02 3632V002 WASHER, Flat 1/4 in 24
03 3616V007 WASHER, Lock 1/4 in 16
04 20Q260D189 SCREW, Hex Hd Cap 1/4-20UNC x 1/2 in 16
05 14P3415D1 GUARD, Strip Heater 2
06 20Q260D192 SCREW, Hex Hd Cap 1/4-20UNC x 3/4 in 8
07 79H1915D1 SPACER, Strip Heater 8
08 0862V046 SCREW, Slotted Pan Hd Mach #5-40UNC x 5/8 in 4
09 3616V502 WASHER. Lock #5 4
10 89Z305 THERMOSWITCH, Heater Control 1
11 2136V002 NUT, Hex #5-40UNC 4
12 R33239F1 TANK, Insulated & Epoxy Coated 1000 Gallon 1
13 330241600 GASKET, Self-Adhesive 3/16 x 1 x 312 in 1
14 14Z545D6 BOX, Junction 1
15 R13044D1 HANDLE, Padlock 1
16 R13043D1 LATCH, Adjustable 1
17 20Q270D16 NUT, Hex 1/4-20UNC 3
18 R2127D1 FLOAT SWITCH, Water Level Indicator 1
19 44Z1437D1 FITTING, Swivel 90 deg 1
20 44Z826D5 FITTING, Reducer 1
21 36Q522D1 VALVE, Air Piloted Solenoid 1 6-10
22 GH5841967 BREATHER 1
23 44Z2597D5 FITTING, Straight 1
24 3616V009 WASHER, Lock 3/8 in 6
25 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 4
26 44Z2566D1 CLAMP PLATE, Top 2
27 44Z2570D8 CLAMP BODY, Hose 2
28 R18277D152 HOSE ASSEMBLY 1
29 44Z2594D2 FITTING, Plug 1
30 R18282D39 HOSE ASSEMBLY 1
31 44Z2594D3 FITTING, Plug 1
32 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 2
33 44Z2566D2 CLAMP PLATE, Top 1
34 44Z2570D10 CLAMP BODY, Hose 1
35 44Z2597D10 FITTING 2
36 79Q1626D1 VALVE, Flow Transducer 1

Printed: Page 6-9


Tue May 19 16:24:38 2009 Sheet 2
Machine
Serial Number: 100042V2
TANK, WATER

REF PART NO. DESCRIPTION QTY PAGE

37 44Z1184D6 FITTING, Male 90 deg 1


38 2419V109 NIPPLE, 1/2 x 3 in lg 1
39 44Z969D4 FITTING, Female Cross 1
40 44Z558D4 FITTING, Hex Nipple 2
41 R12410D1 VALVE, Relief 1
42 R18273D70 HOSE ASSEMBLY 1
43 44Z2599D8 FITTING, Elbow 90 deg 1
44 44Z826D11 FITTING, Reducer 1
45 R45652D1 VALVE, Check/Relief 1
46 44Z558D6 FITTING, Hex Nipple 1
47 R12369D2 PUMP, Submersible Water 1
48 330241334 GASKET, 1/16 x 1 x 13 in 1
49 22N524D1F1 FRAME, Submersible Pump 1
50 22N524D1 PLATE, Mounting 1
51 GH5001251 CAP, Water Pump 2
52 3616V009 WASHER, Lock 3/8 in 4
53 20Q260D261 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/2 in 4
54 030803730 CHAIN, 14 ft 1
55 20Z483D2 CONNECTOR, Chain Link 1/4 in 2
56 R18272D20 HOSE ASSEMBLY 1
57 44Z2599D3 FITTING, Elbow 90 deg 1
58 GH5010008 VALVE, Air Piloted 1
59 44Z2597D7 FITTING 1
60 2446V504 FITTING, Plug 1/2 in 1
61 2424V009 FITTING, Plug 2 in 2
62 2424V010 FITTING, Plug 2-1/2 in 2
63 R32760D1 GASKET, Drain Valve 1
64 R32761D1 GASKET,Drain Valve 1
65 R27340F1 DRAIN VALVE ASSEMBLY 1
66 20Q260D258 SCREW, Hex Hd Cap 3/8UNC x 1 in 8

Printed: Page 6-9


Tue May 19 16:24:38 2009 Sheet 3
Machine
Serial Number: 100042V2

VALVE, AIR SOLENOID

02

01

02

Printed: Page 6-10


Tue May 19 16:24:41 2009 Sheet 1
Machine
Serial Number: 100042V2
VALVE, AIR SOLENOID

REF PART NO. DESCRIPTION QTY

36Q522D1 VALVE, AIR SOLENOID


01 1081Z158 COIL, Solenoid Valve 1
02 1036Z1979 VALVE 1

Printed: Page 6-10


Tue May 19 16:24:41 2009 Sheet 2
Machine
Serial Number: 100042V2

T-TANK
02
16
50 22
51 61
52
37
41

24 25
34 64
63

27
10 66 39
50
51 25
52 27
64
28 66

69 40 05
33 13

07 14
06

16
20
59
12 64 26
71 65
03 66
33 27
69 56 36
57 64
71
01
21 20
60 59
42 64
71 31
53
54 26
55 44 05
65
32
64 17
04 71
14
08
48
09
49

11
25
27
35
64 70 25
66 34
64
43 29
46 30
15 38 18
47
67
69

Printed: Page 6-11


Tue May 19 16:24:44 2009 Sheet 1
Machine
Serial Number: 100042V2
T-TANK

REF PART NO. DESCRIPTION QTY PAGE

R12244F1 T-TANK
01 R10299D1 T-TANK, Dual Tower 1
-- 1020Z13359 GASKET for 6 x 8 in Hand Hole (Not Shown) 1
02 R11785D1 PIPE, Main Air 1
03 R11786D1 PIPE, Main Air 1
04 R10973D1 PIPE, Inlet Elbow 1
05 R10591D1 COVER, Separator 2
06 R12262D1 VALVE, Relief 1
07 GH5010095 VALVE, Air Piloted 1
08 GH5010587 SEPARATOR, Oil - Inner 2
09 GH5010588 SEPARATOR, Oil - Outer 2
10 GH188148 PLUG, Fill Port 1
11 89Q136D1 PROBE, Temperature 1
12 GH5002236 ADAPTER, Hose 1
13 GH300841 NAMEPLATE, Tank Level Gauge 1
14 R25778D1 TUBE, Clear 1/4 in O.D. AR
15 R6902D1 VALVE, Shut Off 1
16 18Q281D3 JOINT, Pipe 4 in O.D. 1 6-2
17 18T17909D1 RETAINER, Oil Separator 2
18 R15864D1 INSERT, Oil Reservoir 2
19 NOT USED
20 44Q1592D21 HOSE ASSEMBLY 2
21 44Q1582D37 HOSE ASSEMBLY 1
22 44Q1594D36 HOSE ASSEMBLY 1
23 NOT USED
24 44Z591D7 ELBOW, JIC Male Pipe 90 deg 1
25 44Z590D7 ADAPTER, JIC Male Pipe 4
26 44Z612D6 FITTING, Tee 2
27 44Z511D3 CAP 4
28 44Z765D6 FITTING, Elbow 90 deg 2
29 44Z590D13 ADAPTER, JIC Male Pipe 1
30 44Z511D4 CAP 1
31 44Z803D6 FITTING, Straight 4
32 GH302831 FITTING, Straight 4
33 44Z590D20 ADAPTER, JIC Male Pipe 2
34 44Z2664D3 COUPLING, Pressure Test 2
35 44Z487D5 FITTING, Tee 1

Printed: Page 6-11


Tue May 19 16:24:44 2009 Sheet 2
Machine
Serial Number: 100042V2
T-TANK

REF PART NO. DESCRIPTION QTY PAGE

36 2423V009 PLUG, 2 NPT 1


37 2423V006 PLUG, 1 NPT 1
38 2401V019 REDUCER, 2 NPT - 1/2 NPT 1
39 44Z558D6 NIPPLE, Hex 1 NPT 1
40 2401V028 REDUCER, 3 NPT - 2-1/2 NPT 1
41 GH118506 GASKET, Pipe Flange 4 in 2
42 GH5009131 GASKET, Pipe Flange 6 in 1
43 45Z91D104 O-RING 1
44 R16771D1 GASKET, Reservoir Insert 2
45 NOT USED
46 7830V017 SCREW, Soc Hd Cap 1/4-20UNC x 1-1/4 in 4
47 3620V008 WASHER, Lock 1/4 in 4
48 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 16
49 3616V009 WASHER, Lock 3/8 in MPC 16
50 20Q260D408 SCREW, Hex Hd Cap 5/8-11UNC x 3 in 16
51 20Q270D40 NUT, Hex 5/8-11UNC 16
52 3616V013 WASHER, Lock 5/8 in MPC 16
53 20Q260D453 SCREW, Hex Hd Cap 3/4-10UNC x 3-1/4 in 8
54 20Q270D48 NUT, Hex 3/4-10UNC 8
55 3616V015 WASHER, Lock 3/4 in MPC 8
56 20Q260D617 SCREW, Hex Hd Cap 1-1/4-7UNC x 4 in 40
57 3616V019 WASHER, Lock 1-1/4 in MPC 40
Note: items 58 thru 70 are not used.
71 44Z590D12 ADAPTER, JIC Male Pipe 4

Printed: Page 6-11


Tue May 19 16:24:44 2009 Sheet 3
Machine
Serial Number: 100042V2

PIPING, COMPRESSOR COOLER


01
67
55 74
75

28

27

24 32
07
68 53
62 29 77 02
03 20 54
76
70 21 04 06
05 22 64 09
57
30
66 58
31 38 63
71 15 59
52 69 35
72 16 61
53 66
56 17
41 60 50 18
06 34
42 11 19
43 36
65 44
78 23
14 47
40 09 33
57 08
73 31 30
46 09
58 37 31
10 48
59 49 52
61 15 53
12
51
13 16
17 24
15
15 18 25
16
19 26
17 16
18 34 17
19 43 18
45 39 44 19

Printed: Page 6-12


Tue May 19 16:24:47 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, COMPRESSOR COOLER

REF PART NO. DESCRIPTION QTY PAGE

R32012F3 PIPING, COMPRESSOR COOLER


This Assembly has been modified.
01 NOT USED
02 NOT USED
03 20Q260D406 SCREW, Hex Hd Cap 12
04 18Z1732D7 WASHER, Lock, Conical 12
05 20Q270D40 NUT 12
06 GH5840439 GASKET 4
07 NOT USED
08 20Q260D260 SCREW, Hex Hd Cap 4
09 18Z1732D5 LOCKWASHER, Conical 8
10 20Q270D24 NUT 4
11 R32117D1 TUBE ASSEMBLY 1
12 R32118D1 TUBE ASSEMBLY 1
13 R32119D1 TUBE ASSEMBLY 1
14 R32121D1 TUBE ASSEMBLY 1
15 44Z2567D4 CLAMP, Plate 5
16 44Z2569D30 CLAMP, Body 10
17 44Z2565D4 CLAMP, Plate 5
18 20Q260D309 SCREW, Hex Hd Cap 20
19 18Z1732D13 LOCKWASHER, Conical 20
20 R26127D34 HOSE ASSEMBLY 1
21 R32108D32 HOSE ASSEMBLY 1
22 44Z324D5 PIPE, Flange 1
23 R32123D1 VALVE, Support 2
24 2419V283 NIPPLE, Close 2
25 2478V087 TEE, Reducing 1
26 2401V097 PIPE, Bushing 1
27 2410V025 PIPE, Reducer 1
28 2410V026 PIPE, Reducer 1
29 R26537D7 ADAPTER, Flange 1
30 44Q26D7 FLANGE, Split Half 12
31 45Z91D104 O-RING 6
32 R32124D1 SUPPORT, Cooler 2
33 NOT USED
34 36Z41D3 COCK, Iron 2

Printed: Page 6-12


Tue May 19 16:24:47 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, COMPRESSOR COOLER

REF PART NO. DESCRIPTION QTY PAGE

35 NOT USED
36 44Z1040D4 PLUG, Hollow Hex 3
37 R26127D79 HOSE ASSEMBLY 1
38 NOT USED
39 R32087D52 HOSE ASSEMBLY 1
40 44Z536D4 FITTING 1
41 20Q260D407 SCREW, Hex Hd Cap 4
42 18Z1732D7 LOCKWASHER, Conical 4
43 44Z1010D6 FITTING 2
44 44Z558D6 FITTING, Nipple 2
45 R22930F1 BRACKET, Clamp Mounting 1
46 R29648D1 SWITCH, Flow 1
This Assembly has been modified.
SWITCH, Item 46 is not the SWITCH provided with this Assembly.
47 R26320D30 HOSE ASSEMBLY 1
48 44Z2599D13 FITTING, 90 deg 1
49 44Z2574D5 FITTING, Straight 1
50 R32127D1 BRACKET, Switch 1
51 R32128D1 BRACKET, Support 1
52 20Q260D329 SCREW, Hex Hd Cap 28
53 18Z1732D6 LOCKWASHER, Conical 34
54 20Q260D326 SCREW, Hex Hd Cap 6
55 2403V011 PIPE, Cap 1
56 NOT USED
57 44Z2564D2 CLAMP, Base 2
58 44Z2570D9 CLAMP, Body 2
59 44Z2566D2 CLAMP, Plate 2
60 2425V009 PIPE, Tee 1
61 20Q260D265 SCREW, Hex Hd Cap 4
62 44Z2599D3 FITTING 1
63 44Z2597D5 FITTING 1
64 R18282D89 HOSE ASSEMBLY 1
65 20Q270D40 NUT, Hex 4
66 2419V256 PIPE, Nipple 1
67 NOT USED
68 NOT USED

Printed: Page 6-12


Tue May 19 16:24:47 2009 Sheet 3
Machine
Serial Number: 100042V2
PIPING, COMPRESSOR COOLER

REF PART NO. DESCRIPTION QTY PAGE

69 R32086D30 HOSE 1
70 2401V025 BUSHING, Pipe 1
71 NOT USED
72 NOT USED
73 R32109D1 SUPPORT, Pump 1
74 R26455D5 OIL COOLER 1 6-13
75 NOT USED
76 R38039D1 VALVE, Thermostatic Mixing 1
77 R25318D3 PUMP, Centrifugal 1
1045Z3919 SEAL, Ceramic 1
78 2401V021 REDUCER 1

Printed: Page 6-12


Tue May 19 16:24:47 2009 Sheet 4
Machine
Serial Number: 100042V2
COOLER, COMPRESSOR OIL

REF PART NO. DESCRIPTION QTY

R26455D5 COOLER, Compressor Oil


1052Z164 TANK CORE AND SIDES 1
1049Z512 FAN BLADES 1
1088Z700 MOTOR 1

Printed: Page 6-13


Tue May 19 16:24:50 2009 Sheet 1
Machine
Serial Number: 100042V2

AIR PIPING, CONTROL PANEL

24
25
27
30
31
07
11 09 08
06 05
36 35 40 41
39

10

16 01 07
17
15
19
20
18 24 37
25
26
30
31

03

38
14
02

Printed: Page 6-14


Tue May 19 16:24:53 2009 Sheet 1
Machine
Serial Number: 100042V2
AIR PIPING, CONTROL PANEL

REF PART NO. DESCRIPTION QTY PAGE

R17871F1 AIR PIPING, CONTROL PANEL


01 R15527F2 PANEL, Air Control 1 6-15
02 R16046D1 CLAMP SUPPORT, Compressor Lines 1
03 R16127D1 SUPPORT, Air Panel 1
04 NOT USED
05 44Z2582D2 FITTING, Swivel Elbow 90 deg 2
06 44Z2577D18 FITTING, Elbow 90 deg 2
07 44Z2597D5 FITTING, Straight 1/4 NPT 2
08 44Z2574D13 FITTING, Straight 2
09 44Z902D5 FITTING, Tee 1/4 NPT 2
10 R20545D1 FITTING, Adapter 5
11 44Z2664D3 TAP, Pressure 1
12 44Z2599D3 FITTING, Elbow 90 deg 3/8 NPT (Not Shown) 1
13 NOT USED
14 44Z2600D2 FITTING, Tee 1/4 NPT 1
15 44Z2581D2 FITTING, Swivel Tee 1
16 44Z558D4 FITTING, Straight 1/2 NPT 1
17 36Z1245D1 VALVE, Check 1/2 NPT 1
18 44Z2597D7 FITTING, Straight 1/2 NPT 3
19 2439V002 COUPLING, Pipe 1/4 in 2
20 2450V035 NIPPLE, 1/4 in 2
21 NOT USED
22 NOT USED
23 NOT USED
24 44Z2570D9 CLAMP, Hose 6
25 44Z2566D2 CLAMP PLATE, Top 4
26 44Z2564D2 BASE, Clamp 2
27 44Z2568D2 KIT, Stacking 2
28 NOT USED
29 NOT USED
30 20Q324D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 8
31 3616V009 WASHER, Lock 3/8 in 8
32 NOT USED
33 NOT USED
34 NOT USED
35 R18272D17 HOSE ASSEMBLY 2
36 R18282D22 HOSE ASSEMBLY 1

Printed: Page 6-14


Tue May 19 16:24:53 2009 Sheet 2
Machine
Serial Number: 100042V2
AIR PIPING, CONTROL PANEL

REF PART NO. DESCRIPTION QTY PAGE

37 R18282D27 HOSE ASSEMBLY 1


38 R18282D45 HOSE ASSEMBLY 1
39 R18282D51 HOSE ASSEMBLY 1
40 R18282D81 HOSE ASSEMBLY 1
41 R18282D90 HOSE ASSEMBLY 1

Printed: Page 6-14


Tue May 19 16:24:53 2009 Sheet 3
Machine
Serial Number: 100042V2

PANEL, AIR CONTROL

22 09 16 12 20 38 17 16 12 01
23 43
19

24
23 14 14 07

27 29
31
21 34
21 35
24 04
08
27 04
39

03
02
30
26
32
34
36 18
21 39
02

15 15
27 21
16
41
27 20 13 12 25 08 29 21 12 05 41
37 31
34 06
35

Printed: Page 6-15


Tue May 19 16:24:55 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, AIR CONTROL

REF PART NO. DESCRIPTION QTY

R15527F2 PANEL, AIR CONTROL


01 NOT USED
02 79Z5680D1 SWITCH, Pressure 2
03 R7090D1 SWITCH, Pressure 1
04 GH5000261 VALVE, 3-Way Ball 2
05 R19616D1 VALVE, Directional Control 1
06 36Q577D1 VALVE, Differential Pilot 1
07 R19406D1 GAUGE, Pressure 3
08 NOT USED
09 GH5000387 VALVE, Check 1
10 NOT USED
11 NOT USED
12 44Z1521D6 FITTING, Straight Bulkhead 1/4 NPT 7
13 44Z2394D3 FITTING, Straight Swivel 1/4 NPT 1
14 NOT USED
15 44Z902D15 FITTING, Tee 3/8 NPT 1
16 44Z511D3 FITTING, Cap 8
17 46Z424D1 FITTING, Breather Plug 1/4 NPT 1
18 GH5841967 FITTING, Air Muffler 1
19 R17123D4 FITTING, Push-In Elbow 1/4 NPT 3
20 R17122D4 FITTING, Push-In Straight 1/4 NPT 8
21 R17118D5 FITTING, Push-In Elbow 1/4 NPT 7
22 R17116D4 FITTING, Push-In Straight 1/4 NPT 3
23 R17124D4 FITTING, Push-In Tee 1/4 NPT 1
24 R17119D5 FITTING, Push-In Tee 1/4 NPT 2
25 R17126D1 FITTING, Push-In Multiple Tee 1
26 R19617D4 FITTING, Push-In Plug 1
27 P&H Spec 4451 TUBING, Nylon 1/4 O.D., 144 in AR
28 NOT USED
29 44Z2566D3 CLAMP PLATE, Top 1
30 44Z2566D2 CLAMP PLATE, Top 1
31 44Z2569D18 CLAMP, Tube 1
32 44Z2569D9 CLAMP, Tube 1
33 NOT USED
34 3616V009 WASHER, Lock 3/8 in 4
35 20Q260D266 SCREW, Hex Hd Cap 3/8-16UNC x 2-3/4 in 2
36 20Q260D265 SCREW, Hex Hd Cap 3/8-16UNC x 2-1/2 in 2

Printed: Page 6-15


Tue May 19 16:24:55 2009 Sheet 2
Machine
Serial Number: 100042V2
PANEL, AIR CONTROL

REF PART NO. DESCRIPTION QTY

37 0862V082 SCREW, Pan Hd Mach #8-32UNC x 1 in 2


38 0862V087 SCREW, Pan Hd Mach #8-32UNC x 2 in 2
39 0630V018 SCREW, Hex Soc Hd Cap 1/4-20UNRC x 1-1/2 in 6
40 NOT USED
41 20F57D23 GROMMET, Rubber 10
42 NOT USED
43 R15526D2 PANEL, Mounting 1
44 NOT USED
45 32F786D62 NAMEPLATE - B.A.C.S. (Not Shown) 1
46 32F786D63 NAMEPLATE - B.A.P.T. (Not Shown) 1
47 32F786D66 NAMEPLATE - C.O.P.S. (Not Shown) 1
48 32F786D70 NAMEPLATE - M.A.P.S. (Not Shown) 1
49 32F786D71 NAMEPLATE - C.I.P.S. (Not Shown) 1

Printed: Page 6-15


Tue May 19 16:24:55 2009 Sheet 3
Machine
Serial Number: 100042V2

PIPING, COMPRESSOR COOLER VENT

07

06

04

01

05

02

03

Printed: Page 6-16


Tue May 19 16:24:58 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, COMPRESSOR COOLER VENT

REF PART NO. DESCRIPTION QTY

R40471F1 PIPING, COMPRESSOR COOLER VENT


01 R40489D90 HOSE ASSEMBLY 1
02 R23499D1 FITTING, Reducer 1
03 44Z2581D3 FITTING, Swivel Tee 1
04 44Z2597D2 FITTING, Straight 1
05 44Z2546D1 FITTING, Reducer 1
06 2401V039 FITTING, Reducer 1
07 2414V023 FITTING, Elbow 90 deg 1
08 44Z2570D8 CLAMP, Body (Not Shown) 3
09 44Z2566D1 CLAMP, Plate (Not Shown) 3
10 44Z2564D1 CLAMP, Base (Not Shown) 3
11 20Q260D262 SCREW, Hex Hd Cap 3/8 x 1-3/4 in (Not Shown) 6
12 18Z1732D5 WASHER, Lock Conical 3/8 in (Not Shown) 6

Printed: Page 6-16


Tue May 19 16:24:58 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, WATER INJECTION

11
15
16 12 10
MAIN AIR PIPE
PILOT SIGNAL
11
FROM MAIN AIR
CONTROL PANEL
DRILL HOLE IN MAIN 17
12 AIR PIPE ELBOW AND
WELD HALF COUPLING
TO SUIT

BIT AIR
BUTTERFLY
VALVE
AIR PILOTED ROTARY GEAR
CASE

TO DRILL BIT
AIR-WATER MIXTURE

09

AIR PILOTED
SHUT-OFF
VALVE

09 02
03
13 02
14 AIR PILOTED
06 SHUT-OFF HEATED INSULATED
09 VALVE ENCLOSURE

07 03
B
03 FLOW
08 01 04 05 04 TRANSDUCER

WATER INJECTION
AIR PILOTED RELIEF VALVE
WATER DUMP PRESET TO 55 PSI
VALVE INSULATED
TANK

CHECK VALVE

VARIABLE
WATER SPEED
PUMP M
MOTOR

1000 GALLON WATER TANK


F7182

Printed: Page 6-17


Tue May 19 16:25:01 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, WATER INJECTION

REF PART NO. DESCRIPTION QTY PAGE

R45459F1 KIT, WATER INJECTION


01 36Z1439D1 VALVE, Air Solenoid 4 Way 1
02 GH5010008 VALVE, Air Piloted 2
03 44Z558D4 NIPPLE, Hex Pipe 1/2 in 3
04 44Z558D2 NIPPLE, Hex Pipe 1/4 in 2
05 44Z342D2 PIPE, Tee 1/4 in 1
06 44Z1193D2 PIPE, Tee 1/2 in 1
07 44Z378D6 FITTING, Swivel Straight 1
08 44Z590D7 FITTING, Straight 4
09 44Z591D7 FITTING, Straight 5
10 44Z591D18 FITTING, 90 deg 4
11 44Z489D8 FITTING, Bulkhead 90 deg 2
12 GH5200464 BRACKET 2
13 443765092 HOSE, Medium Pressure AR
14 44Q5D12 HOSE, End Swivel 4
15 443765100 HOSE, Medium Pressure AR
16 44Q5D31 HOSE, End Swivel 8
17 20T5582D2 COUPLING, 1/2 in 1
18 44Z590D18 FITTING, Straight (Not Shown) 4
19 44Q44D24 FITTING, Union (Not Shown) 2
20 R45549F1 KIT, Water Injection (Not Shown) 1 6-18

Printed: Page 6-17


Tue May 19 16:25:01 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, WATER INJECTION

08
09
10
PDDSS 11

01
20
21

CABLE
"SC72"
(EXISTING)

TO
JUNCTION
BOX #7
02 06
03 07
04
12
15
13
16
14
17
18
19

05

F7172

Printed: Page 6-18


Tue May 19 16:25:04 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, WATER INJECTION

REF PART NO. DESCRIPTION QTY

R45549F1 KIT, WATER INJECTION


01 79Z2475D7 RCV NETWORK 1
02 87Z46D1 BOX, Octagon 3 in 1
03 87Z47D5 BOX, Octagon 3 in 1
04 16N3344D38 PAD, Mounting 1/2 in thk 1
05 79Q242D113 TERMINAL, #16-14 AWG, #8 Stud 4
06 201381190 WIRE, #16 AWG AR
07 304A13084 SEALTITE, 3/8 in x 7 FT. AR
08 79Z878D6 CONNECTOR, Straight 3/8 in Sealtite 4
09 79Z1918D1 SEALING, Ring 1/2 in 4
10 0906V001 BUSHING, End 1/2 in 4
11 0944V001 NUT, Lock 1/2 in 4
12 0862V096 SCREW, Mach Pan Hd 1/64-24UNC x 1/2 in 2
13 3631V004 WASHER, Plain 1/64 in 2
14 3616V005 WASHER, Lock 1/64 in 2
15 0860V053 SCREW, Mach Rd Hd 1/64-32UNC x 3/8 in 2
16 3631V003 WASHER, Lock 1/64 in 2
17 3616V004 WASHER, Plain 1/64 in 2
18 2136V004 NUT, Hex 1/64-32UNC 2
19 21Z854 TAPE, Electrical 1
20 0862V099 SCREW, Mach Pan Hd 1/64-24UNC x 3/4 in 1
21 18Z733D7 WASHER, Lock 1/64 in 1
22 NOT USED
23 NOT USED
24 NOT USED
25 R19433D1 DISK, PLC Program (Not Shown) 1
26 R8214 DISPLAY, Programmed (Not Shown)(Call Milwaukee for Part Number) 1

Printed: Page 6-18


Tue May 19 16:25:04 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 7 - Cab and Machinery House

Description Page

Cab, Operators 7-1


House Assembly 7-5
Installation, Window Shades 7-4
Installation, Decal 4160Volt 7-7
Installation, Decal 7200Volt 7-8
House Pressurization Assembly 7-15
Installation, Air Conditioner 10-44

Printed: Page 7-0


Tue May 19 16:25:07 2009 Sheet 1
Machine
Serial Number: 100042V2

CAB, OPERATORS
08
07
09

06
01
05 08

02
04 10
01

03 11

14
13
12

14
39
15

01 16

34
13
01
18
17 03
40

19

28
27
24
31 33 26

37 36 35 34

01
20
19
21

22
32 29 30 25

23

Printed: Page 7-1


Tue May 19 16:25:09 2009 Sheet 1
Machine
Serial Number: 100042V2
CAB, OPERATORS

REF PART NO. DESCRIPTION QTY PAGE

R16513F1 CAB, OPERATORS


01 27Z385 CHANNEL, Seal Window 93 ft 1
02 27U416D1 GLASS, Operators Cab 2
03 R21423D1 INTERIOR, Cab 1 7-2
04 56Z562D2 LIGHT, Reading 3
05 79Z1918D3 O-RING w/STEEL GASKET 3
06 56Z563D1 LAMP 3
07 20Z1703D71 SCREW, Flanged Lock 3/8-16UNC x 1-1/2 in 24
08 R21458D1 RETAINER, Window 2
09 R21457D1 RETAINER, Window 2
10 R8370D2 GLASS, Bullet-Resistant 1
11 R8368D1 CHANNEL, Window 12 ft 1
12 20Z1703D69 SCREW, Flanged Lock 3/8-16UNC x 3/4 in 26
13 R22728D1 RETAINER, Window 2
14 R22729D1 RETAINER, Window 2
15 27Z852D2 CHANNEL, Window 15 ft 1
16 27Z1032D21 GLASS, Operators Cab 1
17 20Z1745D4 SEAL, Trim 15 ft, 3 in 1
18 27U416D7 GLASS, Operators Cab 1
19 27U416D3 GLASS, Operators Cab 2
20 20Q270D64 NUT, Hex 1-8UNC 4
21 18Z3737D1 WASHER, Snubbing 4
22 45Q76D1 MOUNT, Isolator Shock 4
23 20Q260D550 SCREW, Hex Hd Cap 1-8UNC x 7 in 4
24 R22450F1 PANEL, Control Console 1 10-17
25 R22446F1 PANEL, Control Console 1 10-18
26 R21995D1 WASHER, Level 1
27 R21994D1 LEVEL, Spirit, Circular 1
28 20Z1265D5 SCREW, Low Hd Soc Cap #8-32UNC x 1 in 3
29 R22425F1 PANEL, Control Console 1 10-19
30 R22484F1 PANEL, Control Console 1 10-20
31 20Q435D24 SCREW, Flanged Button Soc 1/4-20UNC x 3/4 in 99
32 R22062D1 ASHTRAY 1
33 R22431F1 PANEL, Control Console 1 10-22
34 R27367F4 METER, Rotary Motor Speed 1
35 R27367F3 METER, Bit Air Pressure 1
36 R27367F2 METER, Bit Force 1

Printed: Page 7-1


Tue May 19 16:25:09 2009 Sheet 2
Machine
Serial Number: 100042V2
CAB, OPERATORS

REF PART NO. DESCRIPTION QTY PAGE

37 R27367F1 METER, Rate of Penetration 1


38 27U416D8 GLASS, Operators Cab 1
39 R35984D1 SEAT, Swivel 1
40 R21993D1 BASE, Seat 1
-- R12536D1 CHANNEL, Rubber 45 ft (Not Shown) AR
R12537D1 ADHESIVE (Not Shown) AR
989N33F1 INCLINOMETER ASSEMBLY (Not Shown) 2 7-3
R23163D5 CABLE, PCJ-M (Not Shown) 1
R20822D9 CONNECTOR, Plug-In, 14 POS. (Not Shown) 1
79Z3134D10 TUBING, Heat Shrink 2-1/2 in (Not Shown) AR
022180151 CORD, #16-3 Cond., Type S.O. Port, 50 ft (Not Shown) AR
022180251 CORD, #14-3 Cond., Type S.O. Port, 110 ft (Not Shown) AR
0906V003 BUSHING, Conduit Insulating (Not Shown) 2
0909V004 CLAMP, Conduit (Not Shown) 10
0929V004 COUPLING, Conduit 1 in (Not Shown) 1
0944V001 LOCKNUT, Conduit 1/2 in (Not Shown) 16
0944V003 LOCKNUT, Conduit 1 in (Not Shown) 2
14A2950F1 JUNCTION BOX w/COVER (Not Shown) 1
16N3343D22 PAD, Mounting (Not Shown) 2
16P7278D1 BRACKET, Horn Mounting (Not Shown) 2
47Z47D6 HORN (Not Shown) 1
16T9420D1 BRACKET (Not Shown) 1
20F57D28 GROMMET (Not Shown) 1
20Q260D192 SCREW, Hex Hd Cap 1/4-20UNC x 3/4 in (Not Shown) 4
20Q260D255 SCREW, Hex Hd Cap 3/8-16UNC x 5/8 in (Not Shown) 4
20Z1876D75 SCREW, Self-Tapping 20-20UNC x 1 in (Not Shown) 4
201460059 CABLE, Hypalon, #12 x 100 ft (Not Shown) AR
203280150 CABLE, #16-2 Cond., Shielded, 50 ft (Not Shown) AR
205480156 CABLE, #16-8 Cond., 70 ft (Not Shown) AR
205480383 CABLE, #10-3 Cond., 60 ft (Not Shown) AR
304A13180 CONDUIT, Sealtite 3/4 in x 40 ft (Not Shown) AR
304A13244 CONDUIT, Sealtite 1 in x 75 ft (Not Shown) AR
3100E4486F3 PUSHBUTTON ASSEMBLY (Not Shown) 1
3616V007 WASHER, Lock 1/4 in (Not Shown) 8
3616V009 WASHER, Lock 3/8 in (Not Shown) 4
3631V005 WASHER, Lock 1/4 in (Not Shown) 8
56Q52D1 FIXTURE, Light (Not Shown) 1

Printed: Page 7-1


Tue May 19 16:25:09 2009 Sheet 3
Machine
Serial Number: 100042V2
CAB, OPERATORS

REF PART NO. DESCRIPTION QTY PAGE

-- 56Q52D4 SOCKET, Shock-Absorbing (Not Shown) 1


56Z10 LAMP, Rough 100 Watt (Not Shown) 1
79U2752D6 RADIO SYSTEM (Not Shown) 1
79Z2288D2 SWITCH, Toggle (Not Shown) 1
79Z2475D7 NETWORK (Not Shown) 1
79Z878D2 CONNECTOR (Not Shown) 4
79Z878D3 CONNECTOR (Not Shown) 3
79Z879D3 CONNECTOR (Not Shown) 2
79Z880D2 CONNECTOR (Not Shown) 7
85Z24D3 GRIP, Cord (Not Shown) 16
85Z9D8 CABLE, Clamp (Not Shown) 6
87J365D2F1 BOX, Junction (Not Shown) 1
87P371 BRACKET, Light Mounting (Not Shown) 1
87Z256D2 BOX, Handy (Not Shown) 4
87Z280D1 BOX, Outlet (Not Shown) 4
87Z407D1 RECEPTACLE (Not Shown) 2
87Z493D1 RECEPTACLE, Twist-Lock (Not Shown) 1
87Z536D3 COVER, Handy Box (Not Shown) 1
87Z536D4 COVER, Handy Box (Not Shown) 1
87Z536D5 COVER, Handy Box (Not Shown) 1
87Z69 RECEPTACLE (Not Shown) 1
87Z76D3 COVER (Not Shown) 4

Printed: Page 7-1


Tue May 19 16:25:09 2009 Sheet 4
Machine
Serial Number: 100042V2

CAB, INTERIOR

02 03
01

04 05

06

30
29 28
07
08
09
10

15 11

12
27
14

11 13
25
16
20 01
24 19
26

17
18

21
23
22

Printed: Page 7-2


Tue May 19 16:25:12 2009 Sheet 1
Machine
Serial Number: 100042V2
CAB, INTERIOR

REF PART NO. DESCRIPTION QTY

R21423D1 CAB, INTERIOR


01 0630V007 SCREW, Hex Hd Cap #10-24UNRC x 1-1/4 in 11
02 R17225D1 HOOK, Coat 2
03 R21426D1 PANEL 1
04 R21427D1 PANEL 1
05 R21425D1 PANEL 1
06 20Q435D22 SCREW, Flange Button Soc 3/8-16UNC x 1 in 44
07 20Z1703D18 SCREW, Flange Locking #10-24UNC x 5/8 in 3
08 3616V005 WASHER, Lock #10 3
09 20Q270D16 NUT, Hex 1/4UNC 3
10 3616V007 WASHER, Lock 1/4 in 3
11 GH1413784 LATCH 1
12 0844V104 SCREW, Flat Hd Mach 1/4-20UNC-2A x 1-1/2 in 3
13 0844V067 SCREW, Flat Hd Mach #10-24UNC-2A x 1 in 5
14 GH1413783 HANDLE 1
15 27J3463D1 DOOR 1
16 3645V026 WASHER, Flat #10 7
17 18P8722D2 THRESHOLD 1
18 0620V500 SCREW, Hex Soc Flat Hd Cap 1/4-20UNRC x 1 in 7
19 29P1558D2 SEAL, Bottom 1
20 718P930D2 CLAMP, Bar 1
21 20Z1703D53 SCREW, Flange Locking 5/16-18UNC x 1 in 8
22 20Z2488D2 HINGE 2
23 R21832D1 COVER 1
24 R21831D1 COVER 1
25 R21830D1 COVER 1
26 20Q435D15 SCREW, Flange Button 1/4-20UNC x 1 in 58
27 0822V003 SCREW, Slot Fl Hd Mach 1/4-20UNC x 3/4 in 4
28 48R7D2 SEAT, Fold Down, Black Vinyl 1
29 18T17803 SPACER, Hinge 1
30 R21685D1 SUPPLY, Louver 4

Printed: Page 7-2


Tue May 19 16:25:12 2009 Sheet 2
Machine
Serial Number: 100042V2

INCLINOMETER ASSEMBLY

03

02

01

04
05
08

04

07 06 05

Printed: Page 7-3


Tue May 19 16:25:14 2009 Sheet 1
Machine
Serial Number: 100042V2
INCLINOMETER ASSEMBLY

REF PART NO. DESCRIPTION QTY

989N33F1 INCLINOMETER ASSEMBLY


01 89Q114 INCLINOMETER 1
02 16P6941 BRACKET, Inclinometer Adjustment 1
03 16P6942 BRACKET, Inclinometer Mounting 1
04 7631V004 WASHER, Flat #10 6
05 7616V005 WASHER, Lock #10 6
06 20Z40D15 SCREW, Thread Forming #10-24 x 3/4 in 4
07 0630V002 SCREW, Hex Soc Hd Cap #10-24UNC x 1/2 in 2
08 20Z40D22 SCREW, Thread Forming #6 x 3/4 in 2

Printed: Page 7-3


Tue May 19 16:25:14 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, WINDOW SHADES

02
17
18 25
22
22

14 13 11
20 20 12
20
21 21 20
21
21
01

03
26 04
16 15
27
22 22

11
20
21

12
20 04
21 27

View facing Drill Deck

Printed: Page 7-4


Tue May 19 16:25:17 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, WINDOW SHADES

06 06
05 29 29
28

A A 10 09 10 09
09 20 20 20 20
10 21 21 21 21
20
21

21 20

09
A A

View with back to Drill Deck

Printed: Page 7-4


Tue May 19 16:25:17 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, WINDOW SHADES

REF PART NO. DESCRIPTION QTY

R24529F1 INSTALLATION, WINDOW SHADES


01 R24517D1 SHADE 1
02 R24517D4 SHADE 1
03 R24517D6 SHADE 1
04 R24517D8 SHADE 2
05 R24517D10 SHADE 1
06 R24517D12 SHADE 2
07 NOT USED
08 NOT USED
09 R24127D1 BRACKET 3
10 R24127D2 BRACKET 3
11 R24128D1 BRACKET 2
12 R24128D2 BRACKET 2
13 R24129D1 BRACKET 1
14 R24129D2 BRACKET 1
15 R24130D1 BRACKET 1
16 R24130D2 BRACKET 1
17 R24131D1 BRACKET 1
18 R24131D2 BRACKET 1
19 NOT USED
20 R24535D1 SPACER 32
21 0736V025 SCREW, Soc Button Hd 1/4-20UNC x 1-1/4 in 32
22 0736V024 SCREW, Soc Button Hd 1/4-20UNC x 1 in 14
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED

Printed: Page 7-4


Tue May 19 16:25:17 2009 Sheet 3
Machine
Serial Number: 100042V2

HOUSE ASSEMBLY
02 06
09
03
04 07
05 02
02

10
01
08
02
04 11

02
04
12

33 31
30 36 04
34 13
35

32
14
31
30

23
20

29
28 18
19

21 15
22
18
27 23
23
16
16
26 21
22
25 17
24
16

Printed: Page 7-5


Tue May 19 16:25:20 2009 Sheet 1
Machine
Serial Number: 100042V2
HOUSE ASSEMBLY

REF PART NO. DESCRIPTION QTY

R17779F1 HOUSE ASSEMBLY


01 R19253D1 ROOF, Rear House 1
02 20Z1703D71 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/2 in 90
03 R20471D1 DUCT, Filter Transition 1
04 20Z1704D5 NUT, 3/8-16UNC 78
05 R22494D1 JOINT, Expansion 1
06 R12852D1 CLEANER, Filter (Five (5) cells) 1
-- 1046Z698 BLADE PACK (Two (2) Blade packs required per cell) 10
07 14J1793D1 DUCT, Transition 1
08 3616V009 WASHER, Lock 3/8 in 12
09 R20487D1 COVER, Pressurizing Fan 1
10 R20153D1 SUPPORT, Fan 1
11 20Q260D448 SCREW, Hex Hd Cap 3/4-10UNC x 2 in 4
12 20Q270D48 NUT, 3/4-10UNC 4
13 R19252D1 ROOF, Front House 1
14 R19249D1 WALL, L.H. Side House 1
15 R19251D1 WALL, Front House 1
16 P&H Spec 3302 GASKET, Neoprene, Adhesive 1/4 x 1-1/2 x 66 ft AR
17 R19248D1 WALL, R.H. Side House 1
18 20H1617D33 NUT, 1/2-13UNC 20
19 3616V011 WASHER, Lock 1/2 in 16
20 20Q260D338 SCREW, Hex Hd Cap 1/2-13UNC x 4 in 16
21 20Z1745D3 SEAL, Rubber 50 ft 2
22 27Z734D7 RUBBER, Seal 1
23 R19254D1 DOOR, Machinery House 2
24 20Z2488D2 HINGE, Door 4
25 20Q260D226 SCREW, Hex Hd Cap 5/16-18UNC x 1 in 8
26 3616V008 WASHER, Lock 5/16 in 16
27 20Q260D342 SCREW, Hex Hd Cap 1/2-13UNC x 5-1/2 in 4
28 27U416D3 GLASS, 23-1/2 x 29-3/8 in 2
29 27Z385 RUBBER SEAL, 19 ft 1
30 20Q260D194 SCREW, Hex Hd Cap 1/4-20UNC x 1 in 22
31 3616V007 WASHER, Lock 1/4 in 22
32 GH1413784 LATCH, Door 2
33 GH1413783 HANDLE, Door 2
34 14Q300 SHUTTER, Gravity 2
35 R19250D1 WALL, Rear House 1

Printed: Page 7-5


Tue May 19 16:25:20 2009 Sheet 2
Machine
Serial Number: 100042V2
HOUSE ASSEMBLY

REF PART NO. DESCRIPTION QTY

36 20Q270D16 NUT, 1/4-20UNC 16


-- 32Z1806 ADHESIVE, Caulking (Not Shown) AR

Printed: Page 7-5


Tue May 19 16:25:20 2009 Sheet 3
Machine
Serial Number: 100042V2

INSTALLATION, HANDRAILS

04
03

08 21

02
33

35

27

26
12 01
06
15 11
17 32

25
20
13
23
14
19
18 15

Printed: Page 7-6


Tue May 19 16:25:23 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, HANDRAILS

REF PART NO. DESCRIPTION QTY

R17778F1 INSTALLATION, HANDRAILS


01 R19940D1 HANDRAIL, Catwalk 1
02 R19872D1 HANDRAIL, Rear Deck 1
03 R19853D1 HANDRAIL, Rear Deck 1
04 R19900D1 HANDRAIL, Rear Deck 1
05 NOT USED
06 R20221D1 HANDRAIL, Ladder Catwalk 1
07 NOT USED
08 R19879D1 HANDRAIL, Rear Deck 1
09 NOT USED
10 NOT USED
11 R12217D1 BAR, Handrail 32
12 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 12
13 20Q260D329 SCREW, Hex Hd Cap 1/2-13UNC x 1-3/4 in 32
14 20Q270D32 NUT, Hex 1/2-13UNC 32
15 18Z1732D6 WASHER, Conical 1/2 in 44
16 NOT USED
17 1311T143 BAR, Tapped 6
18 R21666D1 PLATE, Ladder Step 16
19 R21667D1 RUNG, Ladder 4
20 R21668D1 PLATFORM, Ladder 2
21 R21669D1 HANDRAIL, L.H. Rear Platform 1
22 NOT USED
23 R23330D1 STRAP, Mounting 4
24 NOT USED
25 R23521D1 HANDRAIL, R.H. Catwalk 1
26 R23522D1 HANDRAIL, R.H. Platform 1
27 R23523D1 HANDRAIL, R.H. Platform 1
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 R25242D1 HANDRAIL, Catwalk 1
33 R25281D1 HANDRAIL, L.H. Front Platform 1
34 NOT USED
35 R25915D1 HANDRAIL, Left Platform 1

Printed: Page 7-6


Tue May 19 16:25:23 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
18
26
32 J J
26 34 15
41 41
30 35
78

C
D
H K K

10
B B 57
26
13 30 G
26 34
32 35
34 H
35 K

14 21
26 H H
26
30 32
34 34
35 35
78 K 26
32
D
53 34
66 C G 35
67 09 62
68 26
A A
69 32
71 34
56 35

08
26
32 38
34
35
N
16
L L
26
32
34 M M
35

52
N
20
26
32
17 P 26
34
26 32
35
32 34
34 P 35
35 64

Plan View

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, DECAL

52 57

52
37 58
55
52
83
66
67
68
69
71

42
51
55
51 55 37 42 58 53 83 82 53 48 82 53
66 66 66 66
81 34 67 67 67 67
68 68 68 68
02 69 69 69 69
SIDE VIEW 71
71 71 71

26
29
44
35 03 25 07

26
31
34 26 65
30 75
78
28
35

VIEW E-E

36

26
31
65
75 60

VIEW J-J
VIEW F-F F6215A

Side View and Details

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
26
32
26 34 34
39 32 06 35 35 22 35 26
63 81 76 34 77 39
25 07

VIEW C-C
26 35
(INTERIOR LEFT SIDE WALL)
32
26 26
30 26 30
21 78 61 33 23 04 30 23 78 23 62

23

F E

33 61 26 72 47 33 46 34 45 33
30 73
78 79
VIEW D-D
(INTERIOR RIGHT WALL) F6215B

Interior House Walls Left and Right

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 3
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
26
56 32 05 34 35 56

A A

26 26
31 31
01 65 43 65

26
31
65
75

23
33

23

B B

Interior House Walls Front and Rear

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 4
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
08 18
09 20
10 21
13 22
14 62
16 64
17 74

15
26
30 26
26 32
26 30
30
34 78
65
35
26
30
34 34

11
26 26 34
30 30
31
65
75
78

26
31
34 65
09 54 24 35 75 27 24 41 24

G G

Power Unit and Cable Troughs

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 5
Machine
Serial Number: 100042V2

INSTALLATION, DECAL

12
26
29
34
35
59
55

52

VIEW M-M
26
30
78

23

VIEW N-N

40
37
48
50
85
54
19
26
29

26 37
32 37
34 54 VIEW P-P
35
74
F6215E
VIEW L-L

Details

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 6
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

R19422F1 INSTALLATION, DECAL


01 32Q590D5 DECAL, High Voltage Cabinet 1
02 32Q590D24 DECAL, 120 VAC Loadcenter 1
03 32Q590D25 DECAL, 480 VAC Loadcenter 1
04 32Q590D79 DECAL, Main Control Cabinet 1
05 32Q590D80 DECAL, Solenoid Control Cabinet 1
06 32Q590D81 DECAL, Hydraulic Control Cabinet 1
07 32Q592D4 DECAL, Air Disconnect Switch 2
08 32Q592D17 DECAL, Junction Box #1 1
09 32Q592D18 DECAL, Junction Box #2 1
10 32Q592D19 DECAL, Junction Box #3 1
11 32Q592D20 DECAL, Junction Box #4 1
12 32Q592D21 DECAL, Junction Box #5 1
13 32Q592D22 DECAL, Junction Box #6 1
14 32Q592D23 DECAL, Junction Box #7 1
15 32Q592D24 DECAL, Junction Box #8 1
16 32Q592D25 DECAL, Junction Box #9 1
17 32Q592D26 DECAL, Junction Box #10 1
18 32Q592D27 DECAL, Junction Box #11 1
19 32Q592D28 DECAL, Junction Box #12 1
20 32Q592D36 DECAL, Junction Box #25 1
21 32Q592D30 DECAL, Junction Box #21 1
22 32Q592D31 DECAL, Grease Panel Junction Box 1
23 32Q1752D1 DECAL, Caution - Keep Doors/Covers Closed 7
24 32Q1764D1 DECAL, Caution - Rotating Parts/Guard 3
25 32Q1770D1 SIGN, Caution - Do Not Open Switch 2
26 32Q1780D3 DECAL, Notice _ Volts 43
27 32Q1801D1 SIGN, Warning - Hazardous Voltage 1
28 32Q1803D1 DECAL, Danger - Hazardous Voltage 1
29 32Q1805D21 LABEL, Voltage, 208 3
30 32Q1805D26 LABEL, Voltage, 460 19
31 32Q1805D34 LABEL, Voltage, 4160 15
32 32Q1805D56 LABEL, Voltage, 120 19
33 32Q1806D1 SIGN, Danger - Hazardous Voltage 7
34 32Q1809D1 SIGN, Warning - Hazardous Voltage Inside 31
35 32Q1810D1 SIGN, Danger - Hazardous Voltage 22
36 32Q1816 SIGN, Warning - Hazardous Voltage 1

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 7
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

37 32Q1819 SIGN, Caution - Rotating Parts 9


38 32Q1913 SIGN, Caution - Non-Potable Water 2
39 32Q1914 SIGN, Warning - No Smoking 2
40 32Q1915 SIGN, Danger - Do Not Raise Mast 1
41 32Q1916 SIGN, Caution - Compressed Air 5
42 32Q1917 SIGN, Warning - Unexpected Movement 4
43 32Q1918D4 SIGN, Main Transformer 1
44 32Q1918D5 SIGN, H.V. Junction Box 1
45 32Q1918D17 SIGN, Constant Voltage Transformer 1
46 32Q1918D30 SIGN, Remote Propel Receiver 1
47 32Q1918D31 SIGN, Auto Level Sensors 1
48 32Q1921 SIGN, Warning - Tipping Hazard 3
49 32Q1930 SIGN, Danger - Hazardous Voltage 1
50 32Q1931D1 SIGN, Notice - Read Operators Manual 1
51 32Q1932 SIGN, Caution - Drill Dust & Projectiles 3
52 32Q1933 SIGN, Warning - Hazardous Noise & Rotating Parts 5
53 32Q1939 SIGN, Warning - Falling Objects & Unexpected Movement 5
54 32Q1942D1 SIGN, Warning - Rotating Parts & Hazardous Voltage 3
55 32Q1945 SIGN, Warning - Respiratory Protection 5
56 32Q1948 SIGN, Warning - High Pressure Hydraulic Hoses & Valves 6
57 32Q1949D1 SIGN, Danger - Fan Blades 3
58 R12771D1 SIGN, Warning - Climbing Mast Ladder 2
59 R12773D1 SIGN, Warning - Winch Capacity & Hazard 1
60 32Q1937 SIGN, Danger - Hazardous Voltage 2
61 R25070 SIGN, Warning - Hazardous Voltage Inside 7
62 32Q592D35 DECAL, Junction Box #22 1
63 32Q592D33 DECAL, Junction Box #23 1
64 32Q592D34 DECAL, Junction Box #24 1
65 NOT USED
66 0860V079 SCREW, Rd Hd Mach 3/16-24UNC x 7/8 in 21
67 3645V027 WASHER, Flat 3/16 in 42
68 2136V005 NUT, Hex 3/16-24UNC 21
69 32Z423D35 CLAMP, Insulated 21
70 32Z2536D2 TAPE, Warning Stripe 2 in x 50 ft 1
71 20F57D64 GROMMET, Rubber 21
72 32Q1780D2 DECAL, Notice _ Volts 4
73 32Q1805D55 LABEL, Voltage, 460 4

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 8
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

74 32Q592D37 DECAL, Junction Box #15 1


75 NOT USED
76 NOT USED
77 NOT USED
78 NOT USED
79 NOT USED
80 NOT USED
81 R29823F1 DECAL, Loadcenter 1
82 R30792D1 SIGN, Caution - Ladder 2
83 R30809D1 SIGN, Caution - Ladder 2
84 R49498D1 SIGN, Caution - Remote Control (Not Shown) 1
NOTE: Item 84 is applied to the Radio Remote Transmitter
85 R49499D1 SIGN, Caution - Remote Control 1

Printed: Page 7-7


Tue May 19 16:25:26 2009 Sheet 9
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
18
26
32 J J
26 34 15
41 41
30 35
78

C
D
H K K

10
B B 57
26
13 30 G
26 34
32 35
34 H
35 K

14 21
26 H H
26
30 32
34 34
35 35
78 K 26
32
D
53 34
66 C G 35
67 09 62
68 26
A A
69 32
71 34
56 35

08
26
32 38
34
35
N
16
L L
26
32
34 M M
35

52
N
20
26
32
17 P 26
34
26 32
35
32 34
34 P 35
35 64

Plan View

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, DECAL

52 57

52
37 58
55
52
83
66
67
68
69
71

42
51
55
51 55 37 42 58 53 83 82 53 48 82 53
66 66 66 66
81 34 67 67 67 67
68 68 68 68
02 69 69 69 69
SIDE VIEW 71
71 71 71

26
29
44
35 03 25 07

26
31
34 26 65
30 75
78
28
35

VIEW E-E

36

26
31
65
75 60

VIEW J-J
VIEW F-F F6215A

Side View and Details

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
26
32
26 34 34
39 32 06 35 35 22 35 26
63 81 76 34 77 39
25 07

VIEW C-C
26 35
(INTERIOR LEFT SIDE WALL)
32
26 26
30 26 30
21 78 61 33 23 04 30 23 78 23 62

23

F E

33 61 26 72 47 33 46 34 45 33
30 73
78 79
VIEW D-D
(INTERIOR RIGHT WALL) F6215B

Interior House Walls Left and Right

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 3
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
26
56 32 05 34 35 56

A A

26 26
31 31
01 65 43 65

26
31
65
75

23
33

23

B B

Interior House Walls Front and Rear

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 4
Machine
Serial Number: 100042V2

INSTALLATION, DECAL
08 18
09 20
10 21
13 22
14 62
16 64
17 74

15
26
30 26
26 32
26 30
30 78
34
65
35
26
30
34 34

11
26 26 34
30 30
31
65
75
78

26
31
34 65
09 54 24 35 75 27 24 41 24

G G

Power Unit and Cable Troughs

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 5
Machine
Serial Number: 100042V2

INSTALLATION, DECAL

12
26
29
34
35
59
55

52

VIEW M-M
26
30
78

23

VIEW N-N

40
37
48
50
85
54
19
26
29

26 37
32 37
34 54 VIEW P-P
35
74
F6215E
VIEW L-L

Details

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 6
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

R19422F2 INSTALLATION, DECAL


01 32Q590D5 DECAL, High Voltage Cabinet 1
02 32Q590D24 DECAL, 120 VAC Loadcenter 1
03 32Q590D25 DECAL, 480 VAC Loadcenter 1
04 32Q590D79 DECAL, Main Control Cabinet 1
05 32Q590D80 DECAL, Solenoid Control Cabinet 1
06 32Q590D81 DECAL, Hydraulic Control Cabinet 1
07 32Q592D4 DECAL, Air Disconnect Switch 2
08 32Q592D17 DECAL, Junction Box #1 1
09 32Q592D18 DECAL, Junction Box #2 1
10 32Q592D19 DECAL, Junction Box #3 1
11 32Q592D20 DECAL, Junction Box #4 1
12 32Q592D21 DECAL, Junction Box #5 1
13 32Q592D22 DECAL, Junction Box #6 1
14 32Q592D23 DECAL, Junction Box #7 1
15 32Q592D24 DECAL, Junction Box #8 1
16 32Q592D25 DECAL, Junction Box #9 1
17 32Q592D26 DECAL, Junction Box #10 1
18 32Q592D27 DECAL, Junction Box #11 1
19 32Q592D28 DECAL, Junction Box #12 1
20 32Q592D36 DECAL, Junction Box #25 1
21 32Q592D30 DECAL, Junction Box #21 1
22 32Q592D31 DECAL, Grease Panel Junction Box 1
23 32Q1752D1 DECAL, Caution - Keep Doors/Covers Closed 7
24 32Q1764D1 DECAL, Caution - Rotating Parts/Guard 3
25 32Q1770D1 SIGN, Caution - Do Not Open Switch 2
26 32Q1780D3 DECAL, Notice _ Volts 43
27 32Q1801D1 SIGN, Warning - Hazardous Voltage 1
28 32Q1803D1 DECAL, Danger - Hazardous Voltage 1
29 32Q1805D21 LABEL, Voltage, 208 3
30 32Q1805D26 LABEL, Voltage, 460 19
31 NOT USED
32 32Q1805D56 LABEL, Voltage, 120 19
33 32Q1806D1 SIGN, Danger - Hazardous Voltage 7
34 32Q1809D1 SIGN, Warning - Hazardous Voltage Inside 31
35 32Q1810D1 SIGN, Danger - Hazardous Voltage 22
36 32Q1816 SIGN, Warning - Hazardous Voltage 1

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 7
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

37 32Q1819 SIGN, Caution - Rotating Parts 9


38 32Q1913 SIGN, Caution - Non-Potable Water 2
39 32Q1914 SIGN, Warning - No Smoking 2
40 32Q1915 SIGN, Danger - Do Not Raise Mast 1
41 32Q1916 SIGN, Caution - Compressed Air 5
42 32Q1917 SIGN, Warning - Unexpected Movement 4
43 32Q1918D4 SIGN, Main Transformer 1
44 32Q1918D5 SIGN, H.V. Junction Box 1
45 32Q1918D17 SIGN, Constant Voltage Transformer 1
46 32Q1918D30 SIGN, Remote Propel Receiver 1
47 32Q1918D31 SIGN, Auto Level Sensors 1
48 32Q1921 SIGN, Warning - Tipping Hazard 3
49 32Q1930 SIGN, Danger - Hazardous Voltage 1
50 32Q1931D1 SIGN, Notice - Read Operators Manual 1
51 32Q1932 SIGN, Caution - Drill Dust & Projectiles 3
52 32Q1933 SIGN, Warning - Hazardous Noise & Rotating Parts 5
53 32Q1939 SIGN, Warning - Falling Objects & Unexpected Movement 5
54 32Q1942D1 SIGN, Warning - Rotating Parts & Hazardous Voltage 3
55 32Q1945 SIGN, Warning - Respiratory Protection 5
56 32Q1948 SIGN, Warning - High Pressure Hydraulic Hoses & Valves 6
57 32Q1949D1 SIGN, Danger - Fan Blades 3
58 R12771D1 SIGN, Warning - Climbing Mast Ladder 2
59 R12773D1 SIGN, Warning - Winch Capacity & Hazard 1
60 32Q1937 SIGN, Danger - Hazardous Voltage 2
61 R25070 SIGN, Warning - Hazardous Voltage Inside 7
62 32Q592D35 DECAL, Junction Box #22 1
63 32Q592D33 DECAL, Junction Box #23 1
64 32Q592D34 DECAL, Junction Box #24 1
65 32Q1805D39 LABEL, Voltage, 7200 15
66 0860V079 SCREW, Rd Hd Mach 3/16-24UNC x 7/8 in 21
67 3645V027 WASHER, Flat 3/16 in 42
68 2136V005 NUT, Hex 3/16-24UNC 21
69 32Z423D35 CLAMP, Insulated 21
70 32Z2536D2 TAPE,Warning Stripe 2 in x 50 ft 1
71 20F57D64 GROMMET, Rubber 21
72 32Q1780D2 DECAL, Notice _ Volts 4
73 32Q1805D55 LABEL, Voltage, 460 4

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 8
Machine
Serial Number: 100042V2
INSTALLATION, DECAL

REF PART NO. DESCRIPTION QTY

74 32Q592D37 DECAL, Junction Box #15 1


75 NOT USED
76 NOT USED
77 NOT USED
78 NOT USED
79 NOT USED
80 NOT USED
81 R29823F1 DECAL, Loadcenter 1
82 R30729D1 SIGN, Caution - Ladder 2
83 R30809D1 SIGN, Caution - Ladder 2
84 R49498D1 SIGN, Caution - Remote Control (Not Shown) 1
NOTE: Item 84 is applied to the Radio RemoteTransmitter
85 R49499D1 SIGN, Caution - Remote Control 1

Printed: Page 7-8


Tue May 19 16:25:29 2009 Sheet 9
Machine
Serial Number: 100042V2

INSTALLATION, CABLE REEL

01

02
03

10

09 04
08
05
03
07
06 04

Printed: Page 7-9


Tue May 19 16:25:31 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, CABLE REEL

REF PART NO. DESCRIPTION QTY PAGE

986J1F2 INSTALLATION, CABLE REEL


01 86U171D1 REEL, Cable 1 7-10
02 16P7198D1 LUG, Cable Reel 4
03 19Z8D119 PIN, Roll 1/4 x 2 in 8
04 GH5001285 PIN, Frame Support 4
05 20P1969D1 ROD, Support 2
06 GH5001281 ROD END 2
07 16N3664D1 BRACKET, R.H. 1
16N3663D1 BRACKET, L.H. 1
08 GH5015181 PIN, Cable Reel Pivot 2
09 20H1617D33 NUT, Self locking 1/2-13UNC 2
10 20Q260D337 SCREW, Hex Hd Cap 1/2-13UNC x 3-3/4 in 2
-- R25661D1 ANGLE, Mounting (Not Shown) 4
718N233D6 PAD, Mounting (Not Shown) 4
20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in (Not Shown) 8
3616V011 WASHER, Lock 1/2 in (Not Shown) 8

Printed: Page 7-9


Tue May 19 16:25:31 2009 Sheet 2
Machine
Serial Number: 100042V2

CABLE REEL, HYDRAULIC

33 33 16
14
22
05

09 10 11

33
17

07
20 17
40 47
04
31

35 41 08 01
PLAN VIEW 25
13 13 24
16

30 26
06 27

28 23
29

SIDE ELEVATION
F6332

Printed: Page 7-10


Tue May 19 16:25:34 2009 Sheet 1
Machine
Serial Number: 100042V2
CABLE REEL, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

86U171D1 CABLE REEL, HYDRAULIC


01 1014Z4521 FRAME 1
02 NOT USED
03 NOT USED
04 1004Z1006 PLATE ASSEMBLY, Idler adjustment 1
05 1004Z51 PLATE ASSEMBLY, Drive adjustment 1
06 1025Z2350 BEARING, Reel 2
07 1077Z138 REEL, Cable - 77 x 109 1
08 1004Z107 SPROCKET - 100A42 1
09 1004Z108 SPROCKET - 80A32 1
10 1020Z13221 CHAIN HS-80 x 125 1
11 1004Z95 SPROCKET 80B42 1
12 1053Z536 REDUCER - 1.53:1 1
13 1004Z96 SPROCKET SET AR
-- REDUCER OPTIONS
1004Z97 SPROCKET, Reducer - 80B9
1004Z98 SPROCKET, Reducer - 80B10
1004Z99 SPROCKET, Reducer - 80B11
1004Z100 SPROCKET, Reducer - 80B12
1004Z46 SPROCKET, Reducer - 80B13
1004Z101 SPROCKET, Reducer - 80B14 (Installed) 1
LEVEL WIND OPTIONS
1004Z102 SPROCKET, level wind - 80B32
1004Z103 SPROCKET, level wind - 80B33 (Installed) 1
1004Z104 SPROCKET, level wind - 80B34
14 1020Z13222 CHAIN - HS-80 x 78-1/2 1
15 NOT USED
16 1004Z40 SPROCKET - 100B12 1
17 1020Z13223 CHAIN - HS-100 x 210 1
18 1004Z47 SPROCKET, Idler - 100B12 3
19 1020Z9485 BOLT, Idler 3
20 1004Z43 DRIVE LINK 1
21 NOT USED
22 1013Z739 FLANGE ASSEMBLY, Chain tensioner 1
23 1022Z95 FRAME, Trolley 1
24 1013Z475 ROLLER, Support 3-1/4 in 4
25 1013Z968 ROLLER, Alignment 1-7/8 in 8

Printed: Page 7-10


Tue May 19 16:25:34 2009 Sheet 2
Machine
Serial Number: 100042V2
CABLE REEL, HYDRAULIC

REF PART NO. DESCRIPTION QTY PAGE

26 1013Z476 ROLLER, Horizontal 2


27 1019Z1312 SHAFT, Horizontal roller 2
28 1013Z741 ROLLER, Vertical 4
29 1020Z9560 BOLT, Vertical roller 4
30 1014Z4522 FRAME, Level wind 1
31 1013Z969 TRACK, Level wind 2
32 NOT USED
33 1079Z7300 ELECTRICAL ASSEMBLY 1 7-11
34 NOT USED
35 1045Z3746 HYDRAULIC ASSEMBLY 1 7-14
36 NOT USED
37 NOT USED
38 NOT USED
39 NOT USED
40 1004Z93 SPROCKET - 100B11 1
41 1020Z13224 CHAIN - HS-100 x 82-1/4 1
42 NOT USED
43 NOT USED
44 NOT USED
45 NOT USED
46 NOT USED
47 1011Z3 SLIDE BAR 4

Printed: Page 7-10


Tue May 19 16:25:34 2009 Sheet 3
Machine
Serial Number: 100042V2

CABLE REEL ELECTRICAL

01

10

03
17 26
23

25 25

15
04
02

07

08
09 23 02

5 HP 24
MOTOR
460V
05

MOTOR AND CONTROL VALVE LOCATED INSIDE


10
HYDRAULIC EQUIPTMENT CABINET

06

Printed: Page 7-11


Tue May 19 16:25:37 2009 Sheet 1
Machine
Serial Number: 100042V2
CABLE REEL ELECTRICAL

REF PART NO. DESCRIPTION QTY PAGE

-- 1079Z7300 CABLE REEL ELECTRICAL


01 * CABLE,Trailing 1
02 WIRE, #8 THW 600V 1
03 1087Z408 BOX, Junction - 15x15x30 1
04 WIRE, 2/0 - 8kv 3
05 1014Z3559 COVER, Collector 1
06 1078Z101 COLLECTOR RING ASSEMBLY 1 7-12
07 WIRE, #4 Ground 1
08 SHAFT, Reel 1
09 1087Z409 BOX, Junction - 15x15x24 1
10 1079Z2524 INSULATORS, 8KV Standoff 6
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 WIRE, #12 SO 1
16 NOT USED
17 * STARTER & CONTROL, Motor 1
18 NOT USED
19 NOT USED
20 NOT USED
21 1088Z611 MOTOR, Electric 5hp 460/60 1
22 NOT USED
23 LUG, Ground 2
24 * CABLE, Connecting 1
25 BOX, Junction terminal - 6x8 1
26 * CONTROL VALVE WIRING 1
(*) Indicates items furnished by others or customer.

Printed: Page 7-11


Tue May 19 16:25:37 2009 Sheet 2
Machine
Serial Number: 100042V2

COLLECTOR RING, 8kva

05 04
10 17

02 01
06 10
28 27 07
19 08
04 14
09 01
22 13 07

A A
14

23 07
24
25 10
21 12 26
11
02 03
10 04
16 09
27

10 10 REEL SHAFT 34
15 18
16 20 SECTION A-A
27

F6335

Printed: Page 7-12


Tue May 19 16:25:39 2009 Sheet 1
Machine
Serial Number: 100042V2
COLLECTOR RING, 8kva

REF PART NO. DESCRIPTION QTY PAGE

-- 1078Z101 RING, COLLECTOR - 8kva


01 1014Z2814 COVER 1
02 1016Z868 BRACKET, Brushholder 1
03 20Q260D256 SCREW, Cap 3/8 - 18UNC 8
04 3616V009 LOCKWASHER 3/8 in 23
05 0628V501 BOLT, Shoulder 1/2 in 6
06 1073Z145 BRUSH HOLDER ASSEMBLY 5 7-13
07 1077Z48 RING, Collector 3
08 1079Z2524 RING, Insulator 9
09 3632V004 WASHER, Flat 3/8 in 20
10 3616V011 LOCKWASHER 1/2 in 16
11 1078Z96 GROUND RING ASSEMBLY 1
12 20Q260D332 BOLT, Hex 1/2 - 13UNC 2
13 1079Z1904 HOLDER, Insulator 3
14 1020Z13225 STUD, 3/8 -16UNC 6
15 1078Z100 BRACKET, Ground 1
16 1018Z12869 WASHER, Flat 1/2 in 6
17 1020Z13226 BOLT, Hex 3/8 - 16UNC 3
18 1020Z13227 BOLT, Hex 1/2 - 13UNC 2
19 1079Z2785 PLATE, Insulator 1
20 20Q270D32 NUT, Hex 1/2 - 13UNC 2
21 1018Z7405 SPACER 1
22 1020Z13228 BOLT, Hex 3/8 - 16UNC 12
23 1079Z1906 INSULATOR, Square 2
24 1079Z1907 INSULATOR, Bushing 2
25 1079Z2786 INSULATOR, Rectangular 1
26 1020Z13229 STUD, 3/8 - 16UNC 3
27 1020Z13230 SCREW, Cap 1/2 - 13UNC 6
28 1079Z2787 PLATE, Insulator 2
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 1020Z7269 GASKET 1

Printed: Page 7-12


Tue May 19 16:25:39 2009 Sheet 2
Machine
Serial Number: 100042V2

BRUSH HOLDER

05
07

04
06

02

10

11

12
13

Printed: Page 7-13


Tue May 19 16:25:41 2009 Sheet 1
Machine
Serial Number: 100042V2
BRUSH HOLDER

REF PART NO. DESCRIPTION QTY

-- 1073Z145 BRUSH HOLDER


01 NOT USED
02 1073Z149 BRUSH 2
03 NOT USED
04 0862V133 SCREW, Hex Hd Rd Mach 1/4 - 20UNC x 1/2 in 2
05 20Q260D256 SCREW, Hex Hd Cap 3/8 x 16UNC x 3/4 in 1
06 3616V007 WASHER, Lock 1/4 in 2
07 3616V009 WASHER, Lock 3/8 in 1
08 NOT USED
09 NOT USED
10 1073Z172 HOLDER, Brush 1
11 1017Z1261 SPRING, Brush Retainer 2
12 0630V002 SCREW, Cap Hd Soc 3/16 - 24UNC x 1/2 in 2
13 18H4144D5 WASHER, Lock 3/16 in 2

Printed: Page 7-13


Tue May 19 16:25:41 2009 Sheet 2
Machine
Serial Number: 100042V2

HYDRAULIC ASSEMBLY, CABLE REEL

22 01 02

09
10 16

21 14

MB 23

19

MA 20

18 11 17

A B 07 05
06
04
12

03

F6333

Printed: Page 7-14


Tue May 19 16:25:44 2009 Sheet 1
Machine
Serial Number: 100042V2
HYDRAULIC ASSEMBLY, CABLE REEL

REF PART NO. DESCRIPTION QTY PAGE

-- 1045Z3746 HYDRAULIC ASSEMBLY, CABLE REEL


01 1027Z555 TANK, Hydraulic 1
02 1046Z1010 BREATHER 1
03 N.S.S. BASEPLATE 1
04 See Electrical MOTOR, Electric 1 7-11
05 1018Z12801 COUPLING 1
06 1037Z571 PUMP, Hydraulic 1
07 1016Z1365 ADAPTER, C-Face 1
08 1089Z417 GAUGE 0-3000PSI 1
09 1046Z1011 FILTER HEAD 1
10 1046Z1008 ELEMENT, Filter 1
11 1036Z2213 VALVE, Control 1
12 1041Z84 MOTOR, Hydraulic 1
13 NOT USED
14 1046Z1007 FILTER, Sump 1
15 NOT USED
16 1036Z2219 VALVE, Reservoir check 1
17 1040Z115 MANIFOLD, Hydraulic 1
18 1036Z2220 VALVE, Check 2
19 1036Z2221 VALVE, Flow control 1
20 1036Z2222 VALVE, Relief 1
21 1036Z2209 VALVE, Load control 1
22 1089Z418 GAUGE, Sight & temperature 1
23 1036Z2223 VALVE, In-Line check 1

Printed: Page 7-14


Tue May 19 16:25:44 2009 Sheet 2
Machine
Serial Number: 100042V2

HOUSE PRESSURIZATION ASSEMBLY


01 02
03
04

05

17
06
07
01

16 08
02

09

10

11

12

15

14

13

Printed: Page 7-15


Tue May 19 16:25:47 2009 Sheet 1
Machine
Serial Number: 100042V2
HOUSE PRESSURIZATION ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE

R43770F1 HOUSE PRESSURIZATION ASSEMBLY


01 20Z1703D70 SCREW, Flange Hd Locking 3/8-16UNC x 1-1/4 in 52
02 20Z1704D5 NUT, Flange Hd Locking 3/8-16UNC 52
03 R43704D1 JOINT, Expansion 1
04 R43705D1 FILTER, Dynavane 7 Cell 1
05 R43868D1 MOUNTING, Bar 2
06 20Z1703D69 SCREW, Flange Hd Locking 3/8-16UNC x 1 in 10
07 R43873D1 COVER, Support 1
08 R43874D1 GASKET, Cover 1
09 20Z1703D71 SCREW, Flange Hd Locking 3/8-16UNC x 1-1/2 in 24
10 R43865D1 RING, Fan Mounting 2
11 20Z1703D67 SCREW, Flange Hd Locking 3/8-16UNC x 3/4 in 16
12 49R20D2 FAN, W/Motor 60HZ 1
13 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 8
14 20Q270D32 NUT, Hex 1/2-13UNC 8
15 18Z694D6 WASHER, Hardened 1/2 in 16
16 R43875D1 FRAME 1
17 R43871D1 MOUNTING, Bar 2
-- R44574F1 CABINET, Motor Control, Blower 2 (Not Shown) 1 10-43

Printed: Page 7-15


Tue May 19 16:25:47 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 8 - Lubrication System

Description Page

Lubrication Piping, Main Frame 8-1


Lubrication Piping, Mast 8-9
Lubrication Piping, Bit 8-13
Piping, Quick Fill 8-15

Printed: Page 8-0


Tue May 19 16:25:49 2009 Sheet 1
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAIN FRAME


04
06
09 16
11
12
14 05
17
66 67 24
67 22
55
60 05
17 52
24
54
15 25
35
35
15 71
72
53
04
07
10 B
11
21
52 23

A A

57

58

63
64
B
05
17
35

65 F6255
62

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 1
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAIN FRAME

PIVOT AXLE

58 70 GREASE SUPPLY TO LEFT


HAND CRAWLER FRAME
05
57 22
SECTION A A
A-A 17
24
GREASE SUPPLY TO RIGHT
HAND CRAWLER FRAME

81
82 85
83 87
44 84 88
85 89
86 90 59 19

34
30

42 41 40

OUTSIDE LEFT HAND WALL


F6255A

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 2
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAIN FRAME

36
37
29
77
73
73

04
06
09
11
14

79

29
64
33 04
06
09 43 31
11 32
31 14
29
32 33

78

76

A-FRAME A-FRAME SECTION


F6255B

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 3
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAIN FRAME

80
02 85
03 92
15
15
13 16
18 38 46

45
48

85
81 87
82 88
83 89
84 90 04 81
85 06 82
04
19 09 83
08 47
39 19 11 84
10 20
14 85
11

19 63
29 51 15 62 65
15
52 15
50
49

85 85 81 64
87 87 82
88 88 83
89 89 84
90 90 85
91 86

20
28
27
81
59 82
83
84
85
86

56

01

26

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 4
Machine
Serial Number: 100042V2
LUBRICATION PIPING, MAIN FRAME

REF PART NO. DESCRIPTION QTY PAGE

R17896F1 LUBRICATION PIPING, MAIN FRAME


01 R7669F1 TANK, Lubrication 1 8-2
02 R7686F1 PANEL, Lubrication Control 1 8-4
03 NOT USED
04 3616V009 WASHER, Lock 3/8 in 12
05 2439V002 COUPLING, Pipe 1/4 in 9
06 44Z1169D4 INJECTOR, Lubrication 5 8-8
07 44Z1169D2 INJECTOR, Lubrication 1 8-7
08 44Z1169D1 INJECTOR, Lubrication 1 8-6
09 16T4327 PAD, Mounting 5
10 18T9069 PAD, Mounting 2
11 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 12
12 44Z1445 TUBE 6
13 44Z2578D2 FITTING, Tee 1
14 44Z2657D4 PLUG, Pipe 3/8 in 5
15 44Z2597D9 FITTING, 3/8 in NPT 9
16 44Z2599D7 FITTING, 90 deg, 3/8 in NPT 4
17 2450V042 NIPPLE, Pipe 1/4 x 2-1/2 in 9
18 44Z787D7 FITTING, Reducer 1
19 44Z2587D3 FITTING, Straight Bulkhead 3
20 44Z2581D3 FITTING, Tee 2
21 44Z2591D5 FITTING, Tee 1
22 44Z2591D3 FITTING, Tee 2
23 R23499D3 FITTING, Reducer 1
24 44Z2599D3 FITTING, 90 deg, 1/4 in NPT 5
25 44Z2597D24 FITTING, 1/8 in NPT 9
26 44Z2597D11 FITTING, 3/4 in NPT 1
27 44Z2598D4 FITTING, 45 deg, 3/8 in NPT 2
28 44Z2598D7 FITTING, 45 deg, 3/8 in NPT 1
29 44Z2599D20 FITTING, 90 deg, 1/8 in NPT 9
30 44Z2587D2 FITTING, Bulkhead 2
31 44Z614D1 FITTING, Reducer 1/2 in NPT, 3/8 in NPT 1
32 44Z2597D15 FITTING, 1/2 in NPTF 1
33 44Z2583D5 FITTING, Tee 1
34 44Z2591D2 FITTING, Tee 1
35 44Z2598D4 FITTING, 45 deg, 1/4 in NPT 6
36 44Z1061 FITTING, Swivel 90 deg 2

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 5
Machine
Serial Number: 100042V2
LUBRICATION PIPING, MAIN FRAME

REF PART NO. DESCRIPTION QTY PAGE

37 44Z614D2 FITTING, Reducer 1/8 NPTM to 1/4 NPTF 2


38 R18277D66 HOSE ASSEMBLY 1
39 R18277D65 HOSE ASSEMBLY 1
40 R18282D196 HOSE ASSEMBLY 1
41 R18282D114 HOSE ASSEMBLY 1
42 R18272D75 HOSE ASSEMBLY 1
43 NOT USED
44 R18282D50 HOSE ASSEMBLY 1
45 R18283D60 HOSE ASSEMBLY 1
46 R18283D70 HOSE ASSEMBLY 2
47 R18283D90 HOSE ASSEMBLY 1
48 R18283D90 HOSE ASSEMBLY 1
49 R18273D42 HOSE ASSEMBLY 1
50 R18273D26 HOSE ASSEMBLY 1
51 R18273D38 HOSE ASSEMBLY 1
52 R18273D135 HOSE ASSEMBLY 2
53 R18283D40 HOSE ASSEMBLY 1
54 R18273D22 HOSE ASSEMBLY 1
55 R18273D82 HOSE ASSEMBLY 1
56 R18278D25 HOSE ASSEMBLY 1
57 R18273D57 HOSE ASSEMBLY 1
58 R18273D180 HOSE ASSEMBLY 1
59 R18273D200 HOSE ASSEMBLY 1
60 R18273D34 HOSE ASSEMBLY 1
61 R18282D87 HOSE ASSEMBLY (Not Shown) 1
62 R18282D210 HOSE ASSEMBLY 1
63 R18282D226 HOSE ASSEMBLY 1
64 R18282D85 HOSE ASSEMBLY 1
65 R18282D107 HOSE ASSEMBLY 1
66 R18272D40 HOSE ASSEMBLY 3
67 R18272D30 HOSE ASSEMBLY 3
68 44Z2584D3 FITTING, Bulkhead 90 deg 1
69 NOT USED
70 R18282D101 HOSE ASSEMBLY 1
71 R18282D144 HOSE ASSEMBLY 1
72 R18282D99 HOSE ASSEMBLY 1
73 R18282D65 HOSE ASSEMBLY 2

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 6
Machine
Serial Number: 100042V2
LUBRICATION PIPING, MAIN FRAME

REF PART NO. DESCRIPTION QTY PAGE

74 NOT USED
75 NOT USED
76 R26320D63 HOSE ASSEMBLY 1
77 R18274D96 HOSE ASSEMBLY 1
78 NOT USED
79 NOT USED
80 16T4264 PAD, Mounting 4
81 44Z2566D1 CLAMP, Plate 33
82 44Z2570D9 CLAMP, Body 41
83 44Z2564D1 CLAMP, Base 33
84 20Q260D262 SCREW, Hex Hd Cap 3/8UNC x 1-3/4 in 66
85 3616V009 WASHER, Lock 3/8 in 142
86 44Z2568D2 KIT, Stacking 8
87 44Z2566D2 CLAMP, Plate 36
88 44Z2570D10 CLAMP, Body 37
89 44Z2564D2 CLAMP, Base 36
90 20Q260D266 SCREW, Hex Hd Cap 3/8UNC x 2-3/4 in 72
91 44Z2568D2 KIT, Stacking 1
92 20Q260D255 SCREW, Hex Hd Cap 3/8UNC x 5/8 in 4

Printed: Page 8-1


Tue May 19 16:25:52 2009 Sheet 7
Machine
Serial Number: 100042V2

TANK, LUBRICATION

01

02

03

16

14 15
13

07

12 04

18
19
17
20
05

11
08 06
10
09

23 21
26 22

27 25 23
24 17

Printed: Page 8-2


Tue May 19 16:25:55 2009 Sheet 1
Machine
Serial Number: 100042V2
TANK, LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

R7669F1 TANK, LUBRICATION


01 37U154D1 PUMP, Lubrication 1 8-3
02 20Q260D196 SCREW, Hex Hd Cap 1/4-20UNC x 1-1/4 in 4
03 44Q1581D21 HOSE ASSEMBLY 1
04 R9492D1 DIPSTICK 1
05 46Z387 BREATHER, 1 NPT 1
06 44Z826D18 REDUCER, Pipe 2 x 1 in 1
07 36Q525 VALVE, Vent 1
08 3616V008 WASHER, Lock 5/16 in MPC 2
09 20Q260D221 SCREW, Hex Hd Cap 5/16-18UNC x 1/2 in 2
10 20Q270D16 NUT, Hex 1/4-20UNC 4
11 3616V007 WASHER, Lock 1/4 in MPC 4
12 44Z591D9 ELBOW, JIC Male Pipe 90 deg 1
13 44Q1591D9 HOSE ASSEMBLY 1
14 44Z590D7 ADAPTER, JIC Male Pipe 1
15 44Z591D7 ELBOW, JIC Male Pipe 90 deg 1
16 44Z591D8 ELBOW, JIC Male Pipe 90 deg 1
17 R7670F1 TANK 1
18 20Q260D256 SCREW, Hex Hd Cap 3/8-16UNC x 3/4 in 16
19 3631V007 WASHER, Plain 3/8 in MPC 16
20 R9569D1 COVER, Lube Tank 1
21 R9568D1 TANK, Lube - 85 gallon 1
22 20Q260D443 SCREW, Hex Hd Cap 3/4-10UNC x 1 in 2
23 3631V012 WASHER, Plain 3/4 in MPC 4
24 P&H Spec 144 PLATE, 1-3/8 x 2 x 2 in 2
25 2423V009 PLUG, Pipe 2 in Sq Hd 1
26 3616V015 WASHER, Lock 3/4 in MPC 2
27 20Q270D48 NUT, Hex 3/4-10UNC 2

Printed: Page 8-2


Tue May 19 16:25:55 2009 Sheet 2
Machine
Serial Number: 100042V2

PUMP, LUBRICATION

28

29

01
02
32
03
33
04 34
30
35
31
05 36
27 06 37
07 38
26 08
39
05
63
25 21

24 62
23

09 04
10

40
11 41
22
61

12
60
12 13
59
14
58 42
64 15
16 57 43
44
20 45
46
17
47
18 48
12 56 49
50

51
11
52

55 53
19

54

Printed: Page 8-3


Tue May 19 16:25:58 2009 Sheet 1
Machine
Serial Number: 100042V2
PUMP, LUBRICATION

REF PART NO. DESCRIPTION QTY

37U154D1 PUMP, LUBRICATION


01 1020Z11722 HOSE 1
02 1020Z11720 HOSE 1
03 1018Z11600 ADAPTER 1
04 1079Z5110 CONNECTOR, Solenoid 2
05 1081Z172 COIL, Solenoid (115/120V - 50/60 Hz) 2
06 1020Z11724 NUT 2
07 1036Z1915 VALVE, 4 way 1
08 1036Z1914 VALVE, Pressure reducing 1
09 1032Z1153 LABEL 1
10 1038Z601 CYLINDER 1
11 1020Z11716 BOLT 8
12 1018Z11604 WASHER, Lock 12
13 1089Z321 GAUGE 1
14 1036Z1912 VALVE 1
15 1020Z11715 BOLT 2
16 1018Z11605 WASHER, Lock 2
17 1018Z11608 ORIFICE ASSEMBLY 1
18 1020Z11718 ROD, Tie 4
19 1037Z524 PUMP 1
20 1020Z11719 NUT, Coupling 1
21 1036Z1913 VALVE, 3 way 1
22 1018Z11606 PLATE, Mounting 1
23 1014Z3986 COVER ASSEMBLY 1
24 1020Z11714 BOLT 2
25 1018Z11602 WASHER 2
26 1044Z1422 ADAPTER 2
27 1020Z11721 GASKET 2
28 1020Z10657 BOLT, Piston 1
29 1020Z10659 ROD, Piston 1
30 1014Z3985 BODY, Outlet 1
31 1020Z10670 GASKET 1
32 1020Z10664 NUT, Gland packing 1
33 1018Z10603 WASHER, Packing gland 1
34 1018Z10601 PACKING, Packing 1
35 1020Z10669 GASKET, Gland 1
36 1018Z11599 SPACER, Gland packing 1

Printed: Page 8-3


Tue May 19 16:25:58 2009 Sheet 2
Machine
Serial Number: 100042V2
PUMP, LUBRICATION

REF PART NO. DESCRIPTION QTY

37 1045Z3095 O-RING 2
38 1018Z10737 PACKING, U-Cup 2
39 1018Z10738 WASHER, Gland packing 2
40 1025Z4324 BALL STOP 1
41 1025Z2872 BALL 1
42 1037Z501 PLUNGER AND BUSHING 1
43 1025Z4324 BALL STOP 1
44 1025Z2872 BALL 1
45 1020Z8075 GASKET, Check seat 1
46 1018Z10734 SEAT, Check 1
47 1020Z10663 ROD, Plunger 1
48 1036Z1789 STOP, Check 1
49 1018Z10736 PACKING, Priming check 1
50 1018Z10732 WASHER, Check 1
51 1020Z10662 CHECK, Priming 1
52 1018Z10733 SEAT, Priming check 1
53 1037Z500 PLUNGER, Priming 1
54 1020Z11717 TUBE, Priming 1
55 1020Z10671 EXTENSION, Bushing 1
56 1020Z10668 GASKET, Bushing 2
57 1018Z10731 ADAPTER, Plunger 1
58 1020Z10660 NUT, Coupling 1
59 1020Z10676 STUD, Coupling 1
60 1020Z11962 TUBE, Pump 1
61 1039Z976 ROD, Piston 1
62 1020Z10667 GASKET 1
63 1020Z10661 CONNECTOR, Piston rod 1
64 1020Z10723 BOLT 4

Printed: Page 8-3


Tue May 19 16:25:58 2009 Sheet 3
Machine
Serial Number: 100042V2

PANEL, LUBRICATION CONTROL

11 09 03
13 15 14 12 16 10 21 08

03
17

01 05
14

06

07
07

13 19 18 02 04 08
20 19 24
F5230

Printed: Page 8-4


Tue May 19 16:26:01 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, LUBRICATION CONTROL

REF PART NO. DESCRIPTION QTY

R7686F1 PANEL, LUBRICATION CONTROL


01 R9490D1 PANEL, Lubrication Control 1
02 14Z545D5 ENCLOSURE 1
03 79Z4843 SWITCH, Pressure 2
04 36Z1412D3 VALVE, Solenoid 2-Way 1
05 44Z1184D3 FITTING, Pipe Elbow 1
06 44Z342D3 FITTING, Pipe Tee 1
07 44Z590D11 ADAPTER, JIC Male Pipe 1
08 44Z943D6 FITTING, Straight 2
09 44Z826D3 FITTING, Reducer 1
10 36Z879D68 VALVE, Relief 1
11 36Z879D12 GAUGE, Pressure 1
12 R9487D1 MANIFOLD, Lubrication Control 1
13 44Z558D3 FITTING, Straight 2
14 44Z591D11 FITTING, Elbow 90 deg 2
15 44Z969D3 FITTING, Cross 1
16 44Z826D2 FITTING, Reducer 1
17 46Z503 STRAINER, Grease 1
18 20Q260D192 SCREW, Hex Hd Cap 1/4-20UNC x 3/4 in 2
19 3616V007 WASHER, Lock 1/4 in 4
20 20Q260D199 SCREW, Hex Hd Cap 1/4-20UNC x 2 in 2
21 44Z943D3 FITTING, Straight 1
22 NOT USED
23 NOT USED
24 NOT USED

Printed: Page 8-4


Tue May 19 16:26:01 2009 Sheet 2
Machine
Serial Number: 100042V2

VENT AND VALVE ASSEMBLY

08
03
09

02
04 10
32 11
01
31 05 12 07
30
13
06
29 14
07
15

16
28

17
21 18
27

19 20 18
18

26 25 24 23

22

Printed: Page 8-5


Tue May 19 16:26:04 2009 Sheet 1
Machine
Serial Number: 100042V2
VENT AND VALVE ASSEMBLY

REF PART NO. DESCRIPTION QTY

36Z879D6 VENT AND VALVE ASSEMBLY


01 1044Z1282 ELBOW, Street 1
02 1044Z1278 BUSHING 1
03 1044Z1037 HOSE ASSEMBLY 1
04 1044Z1281 ADAPTER, Union 1
05 1044Z1283 TEE, Female Pipe 1
06 1044Z1734 NIPPLE, Male Pipe 1
07 1036Z1367 VALVE, Vent 1
08 1038Z563 CYLINDER, Air 1
09 1039Z906 PISTON, Cylinder 1
10 1018Z8131 PACKING 1
11 1036Z1368 NEEDLE 1
12 1018Z8132 PACKING ASSEMBLY 1
13 1036Z1369 SEAT, Valve 1
14 1020Z8075 GASKET, Check Seat 1
15 1014Z3555 BODY, Valve 1
16 36Z879D68 UNLOADER 1
17 1044Z1288 REDUCER 1
18 1018Z2951 NIPPLE, Male Pipe 3
19 1044Z368 HOSE ASSEMBLY 1
20 1044Z1284 UNION 1
21 1044Z1038 HOSE ASSEMBLY 1
22 1044Z1289 UNION, Elbow 1
23 1044Z1276 NIPPLE, Checkunion 1
24 1044Z1275 NUT, Elbow Union 1
25 1020Z10434 GASKET, Elbow Union 1
26 1014Z3553 HOUSING, Elbow Union 1
27 1044Z1285 TUBE, Vent 1
28 1018Z2953 COUPLING, Pipe 1
29 1044Z1287 HOSE ASSEMBLY 1
30 1044Z1039 SOCKET ASSEMBLY 1
31 1020Z10435 PLUG 1
32 1044Z1274 ADAPTER 1

Printed: Page 8-5


Tue May 19 16:26:04 2009 Sheet 2
Machine
Serial Number: 100042V2

INJECTOR, LUBRICATION-USED W/MANIFOLD

13

14
02

15
01
03
20

12
04

16

10 11

08
05

07 09

06

17

02

19
18

Printed: Page 8-6


Tue May 19 16:26:07 2009 Sheet 1
Machine
Serial Number: 100042V2
INJECTOR, LUBRICATION-USED W/MANIFOLD

REF PART NO. DESCRIPTION QTY

44Z1169D1 INJECTOR, LUBRICATION-USED W/MANIFOLD


1036Z1358 KIT, Injector repair 1
01 WASHER 1
02 GASKET 2
03 PACKING 1
04 O-RING 1
05 PLUNGER 1
06 WASHER 1
07 PACKING 1
08 DISC, Inlet 1
09 PACKING 1
10 SEAT, Spring 1
11 SPRING, Plunger 1
12 PISTON ASSEMBLY 1
13 1020Z10420 NUT, Adjusting 1
14 1020Z10421 NUT, Lock 1
15 1020Z10921 PLUG, Piston stop 1
16 1044Z1272 FITTING & CAP 1
17 1020Z8066 GASKET 1
18 1020Z10924 BOLT, Adapter 1
19 1018Z8124 MANIFOLD, 1 Injector 1
20 1036Z2162 BODY, Injector 1

Printed: Page 8-6


Tue May 19 16:26:07 2009 Sheet 2
Machine
Serial Number: 100042V2

INJECTOR, LUBRICATION-USED W/MANIFOLD

13

14
02

15
01
03
20

12
04

16

10 11

08
05

07 09

06

17

02

19
18

Printed: Page 8-7


Tue May 19 16:26:09 2009 Sheet 1
Machine
Serial Number: 100042V2
INJECTOR, LUBRICATION-USED W/MANIFOLD

REF PART NO. DESCRIPTION QTY

44Z1169D2 INJECTOR, LUBRICATION-USED W/MANIFOLD


1036Z1358 KIT, Injector repair 1
01 WASHER 1
02 GASKET 2
03 PACKING 1
04 O-RING 1
05 PLUNGER 1
06 WASHER 1
07 PACKING 1
08 DISC, Inlet 1
09 PACKING 1
10 SEAT, Spring 1
11 SPRING, Plunger 1
12 PISTON ASSEMBLY 1
13 1020Z10420 NUT, Adjusting 1
14 1020Z10421 NUT, Lock 1
15 1020Z10921 PLUG, Piston stop 1
16 1044Z1272 FITTING & CAP 1
17 1020Z8066 GASKET 1
18 1020Z10924 BOLT, Adapter 1
19 1018Z8125 MANIFOLD, 2 Injector 1
20 1036Z2162 BODY, Injector 1

Printed: Page 8-7


Tue May 19 16:26:09 2009 Sheet 2
Machine
Serial Number: 100042V2

INJECTOR, LUBRICATION---USED W/MANIFOLD

13

14
02

15
01
03
20

12
04

16

10 11

08
05

07 09

06

17

02

19
18

Printed: Page 8-8


Tue May 19 16:26:12 2009 Sheet 1
Machine
Serial Number: 100042V2
INJECTOR, LUBRICATION---USED W/MANIFOLD

REF PART NO. DESCRIPTION QTY

44Z1169D4 INJECTOR, LUBRICATION-USED W/MANIFOLD


1036Z1358 KIT, Injector repair 1
01 WASHER 1
02 GASKET 2
03 PACKING 1
04 O-RING 1
05 PLUNGER 1
06 WASHER 1
07 PACKING 1
08 DISC, Inlet 1
09 PACKING 1
10 SEAT, Spring 1
11 SPRING, Plunger 1
12 PISTON ASSEMBLY 1
13 1020Z10420 NUT, Adjusting 1
14 1020Z10421 NUT, Lock 1
15 1020Z10921 PLUG, Piston stop 1
16 1044Z1272 FITTING & CAP 1
17 1020Z8066 GASKET 1
18 1020Z10924 BOLT, Adapter 1
19 1018Z8127 MANIFOLD, 4 Injector 1
20 1036Z2162 BODY, Injector 1

Printed: Page 8-8


Tue May 19 16:26:12 2009 Sheet 2
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAST

16 12
28

15

16
28

24

24

32

26

10
23 01 07
06 27
08
12 11
15 01
07 02
14
13 09 03
04

14 03
06
11 10 04
20
20 08 21
05 25
16

16

Carousel

Printed: Page 8-9


Tue May 19 16:26:15 2009 Sheet 1
Machine
Serial Number: 100042V2

LUBRICATION PIPING, MAST


13
07 07
18 27 18
13
27
18 30

20
18
06 06

16 16 22
08
28 28
03 03 03
19 04 04 19 04
07 17 17 17
25
07

A
37
37 29
29 19
06
16 16
28 28
24 33

26

23

07

14 07 07
16
16 28
28 16
28
06

16
28

Rotary Carriage and Deck Wrench

Printed: Page 8-9


Tue May 19 16:26:15 2009 Sheet 2
Machine
Serial Number: 100042V2
LUBRICATION PIPING, MAST

REF PART NO. DESCRIPTION QTY PAGE

944J414F2 LUBRICATION PIPING, MAST


01 NOT USED
02 NOT USED
03 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 10
04 3616V009 WASHER, Lock 3/8 in 10
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 44Z558D3 NIPPLE, Hex 3/8 in 2
10 44Z2597D15 FITTING, 1/2 in NPT 3
11 44Z614D1 FITTING, Expander 3/8 in NPT - 1/2 in NPT 3
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 20Q270D24 NUT, Hex 3/8-16UNC 4
18 NOT USED
19 NOT USED
20 44Z1169D4 INJECTOR, Lubrication 4 8-8
21 16T4327 PAD, Mounting 2
22 44Z2657D4 PLUG, Pipe 3/8 in 1
23 NOT USED
24 NOT USED
25 36Z879D62 CAP, Cover 16
26 NOT USED
27 44Z2597D24 FITTING, Straight 1/8 in NPT 16
28 44Z2597D5 FITTING, 1/4 in NPT 14
29 44Z2599D3 FITTING, 90 deg x 1/4 in NPT 2
30 GH1405418 BLOCK, Rotary Machinery Lube 1
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED

Printed: Page 8-9


Tue May 19 16:26:15 2009 Sheet 3
Machine
Serial Number: 100042V2
LUBRICATION PIPING, MAST

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED

Printed: Page 8-9


Tue May 19 16:26:15 2009 Sheet 4
Machine
Serial Number: 100042V2

PIPING, CRAWLER LUBRICATION


20
21
22
22 28 23 28
23 24
39 32
40 63
25 30
26 31
62 58
41 79
19
11
42 27

07
30
31
58

64 66
79

01
65 12
02
13
55 59
09 14 56
60 57 09
61 76 15 10 77 11
43 78 61

44 37 45 18 47 48 49 50 51 47 53 54
80 38 67 46 69 73 71 05 72 73 69 07 74 75
74 06 08
03
04
12
13
14
15

07

16
17
53
74

18
81

Printed: Page 8-10


Tue May 19 16:26:18 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

944J436F7 PIPING, CRAWLER LUBRICATION


01 NOT USED
02 NOT USED
03 14N2941D1 GUARD, Injector 1
04 NOT USED
05 14N2941D3 GUARD, Injector 1
06 NOT USED
07 14N2942D1 GUARD, Injector 1
08 NOT USED
09 NOT USED
10 14T2063D1 GUARD 1
11 14P3437D1 GUARD 1
12 16T9436D1 CHANNEL 25
13 718N233D166 PAD, Mounting 25
14 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 25
15 3616V011 WASHER, Lock 1/2 in 25
16 NOT USED
17 NOT USED
18 NOT USED
19 2446V503 PLUG, Pipe 3/8 in 1
20 44Z1169D5 INJECTOR, Lubrication 3 8-12
21 16T4337 PAD, Mounting 3
22 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 8
23 3616V009 WASHER, Lock 3/8 in 8
24 44Z243D3 CONNECTOR, Male 90 deg 6
25 44Z1D22 ELBOW, 90 deg 14
26 NOT USED
27 44Z558D3 NIPPLE, Hex 3/8 in 3
28 016750072 TUBE, 1/4 O.D. x 1/32 x 40 in AR
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 32Z2680D1 PLATE, Lubrication 1
34 20Z42D8 SCREW, Drive #10 x 3/8 in 4
35 32T727D1 CLAMP, Pipe 6
36 32Z890D119 WIRE, Tie 8

Printed: Page 8-10


Tue May 19 16:26:18 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 0911V002 CLAMP, Pipe 3
39 44Z1169D2 INJECTOR, Lubrication 1 8-7
40 18T9069 PAD, Mounting 1
41 2456V018 ELBOW, 90 deg Street 1
42 NOT USED
43 14T1377 GUARD 1
44 NOT USED
45 NOT USED
46 NOT USED
47 NOT USED
48 NOT USED
49 NOT USED
50 NOT USED
51 NOT USED
52 NOT USED
53 NOT USED
54 NOT USED
55 NOT USED
56 NOT USED
57 NOT USED
58 NOT USED
59 R7169D1 GUARD, Injector 1
60 NOT USED
61 14P3438D2 GUARD 2
62 44Z2597D24 ADAPTER, Male 90 deg 14
63 44Z2590D3 ADAPTER, Elbow 90 deg 1
64 2570V073 NIPPLE, 3/8 x 2 in 1
65 2412V018 ELBOW, 3/8 in x 90 deg 1
66 44Z2597D9 ADAPTER, Straight 3/8 NPT 1
67 R18272D91 HOSE ASSEMBLY 1
68 NOT USED
69 R18272D58 HOSE ASSEMBLY 2
70 NOT USED
71 R18272D21 HOSE ASSEMBLY 1
72 R18272D19 HOSE ASSEMBLY 1
73 R18272D39 HOSE ASSEMBLY 2

Printed: Page 8-10


Tue May 19 16:26:18 2009 Sheet 3
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

74 R18272D77 HOSE ASSEMBLY 2


75 R18272D94 HOSE ASSEMBLY 1
76 R18272D107 HOSE ASSEMBLY 1
77 R18272D33 HOSE ASSEMBLY 1
78 R18272D63 HOSE ASSEMBLY 1
79 R18272D102 HOSE ASSEMBLY 1
80 R18272D121 HOSE ASSEMBLY 1
81 44Z2599D3 ADAPTER, Elbow 1/4 NPT 14

Printed: Page 8-10


Tue May 19 16:26:18 2009 Sheet 4
Machine
Serial Number: 100042V2

PIPING, CRAWLER LUBRICATION


20
21
22
22 28 23 28
23 24
39 32
40 63
25 30
26 31
62 58
41 79
19
11
42 27

07
30
31
58

64 66
79

01
65 12
02
13
55 59
09 14 56
60 57 09
61 76 15 10 77 11
43 78 61

44 37 45 18 47 48 49 50 51 47 53 54
80 38 67 46 69 73 71 05 72 73 69 07 74 75
74 06 08
03
04
12
13
14
15

07

16
17
53
74

18
81

Printed: Page 8-11


Tue May 19 16:26:21 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

944J436F8 PIPING, CRAWLER LUBRICATION


01 NOT USED
02 NOT USED
03 NOT USED
04 14N2941D2 GUARD, Injector 1
05 NOT USED
06 14N2941D4 GUARD 1
07 NOT USED
08 14N2942D2 GUARD 1
09 NOT USED
10 14T2063D1 GUARD 1
11 14P3437D1 GUARD 1
12 16T9436D1 CHANNEL 25
13 718N233D166 PAD, Mounting 25
14 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 25
15 3616V011 WASHER, Lock 1/2 in 25
16 NOT USED
17 NOT USED
18 NOT USED
19 2446V503 PLUG, Pipe 3/8 in 1
20 44Z1169D5 INJECTOR, Lubrication 3 8-12
21 16T4337 PAD, Mounting 3
22 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 8
23 3616V009 WASHER, Lock 3/8 in 8
24 44Z243D3 CONNECTOR, Male 90 deg 6
25 44Z1D22 ELBOW, 90 deg 14
26 NOT USED
27 44Z558D3 NIPPLE, Hex 3/8 in 3
28 016750072 TUBE, 1/4 O.D. x 1/32 x 40 in AR
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 32Z2680D1 PLATE, Lubrication 1
34 20Z42D8 SCREW, Drive #10 x 3/8 in 4
35 32T727D1 CLAMP, Pipe 6
36 32Z890D119 WIRE, Tie 8

Printed: Page 8-11


Tue May 19 16:26:21 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 0911V002 CLAMP, Pipe 3
39 44Z1169D2 INJECTOR, Lubrication 1 8-7
40 18T9069 PAD, Mounting 1
41 2456V018 ELBOW, 90 deg Street 1
42 NOT USED
43 14T1377 GUARD 1
44 NOT USED
45 NOT USED
46 NOT USED
47 NOT USED
48 NOT USED
49 NOT USED
50 NOT USED
51 NOT USED
52 NOT USED
53 NOT USED
54 NOT USED
55 NOT USED
56 NOT USED
57 NOT USED
58 NOT USED
59 NOT USED
60 R7169D2 GUARD, Injector 1
61 14P3438D2 GUARD 2
62 44Z2597D24 ADAPTER, Male 90 deg 14
63 44Z2590D3 ADAPTER, Elbow 90 deg 1
64 2570V073 NIPPLE, 3/8 x 2 in 1
65 2412V018 ELBOW, 3/8 in x 90 deg 1
66 44Z2597D9 ADAPTER, Straight 3/8 NPT 1
67 R18272D91 HOSE ASSEMBLY 1
68 NOT USED
69 R18272D58 HOSE ASSEMBLY 2
70 NOT USED
71 R18272D21 HOSE ASSEMBLY 1
72 R18272D19 HOSE ASSEMBLY 1
73 R18272D39 HOSE ASSEMBLY 2

Printed: Page 8-11


Tue May 19 16:26:21 2009 Sheet 3
Machine
Serial Number: 100042V2
PIPING, CRAWLER LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

74 R18272D77 HOSE ASSEMBLY 2


75 R18272D94 HOSE ASSEMBLY 1
76 R18272D107 HOSE ASSEMBLY 1
77 R18272D33 HOSE ASSEMBLY 1
78 R18272D63 HOSE ASSEMBLY 1
79 R18272D102 HOSE ASSEMBLY 1
80 R18272D121 HOSE ASSEMBLY 1
81 44Z2599D3 ADAPTER, Elbow 1/4 NPT 14

Printed: Page 8-11


Tue May 19 16:26:21 2009 Sheet 4
Machine
Serial Number: 100042V2

INJECTOR, LUBRICATION-USED W/MANIFOLD

13

14
02

15
01
03
20

12
04

16

10 11

08
05

07 09

06

17

02

19
18

Printed: Page 8-12


Tue May 19 16:26:24 2009 Sheet 1
Machine
Serial Number: 100042V2
INJECTOR, LUBRICATION-USED W/MANIFOLD

REF PART NO. DESCRIPTION QTY

44Z1169D5 INJECTOR, LUBRICATION-USED W/MANIFOLD


1036Z1358 KIT, Injector repair 1
01 WASHER 1
02 GASKET 2
03 PACKING 1
04 O-RING 1
05 PLUNGER 1
06 WASHER 1
07 PACKING 1
08 DISC, Inlet 1
09 PACKING 1
10 SEAT, Spring 1
11 SPRING, Plunger 1
12 PISTON ASSEMBLY 1
13 1020Z10420 NUT, Adjusting 1
14 1020Z10421 NUT, Lock 1
15 1020Z10921 PLUG, Piston stop 1
16 1044Z1272 FITTING & CAP 1
17 1020Z8066 GASKET 1
18 1020Z10924 BOLT, Adapter 1
19 1018Z8128 MANIFOLD, 5 Injector 1
20 1036Z2162 BODY, Injector 1

Printed: Page 8-12


Tue May 19 16:26:24 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, BIT LUBRICATION

04
03

02
07
08
09
10
11
12

03

01

06 05

Printed: Page 8-13


Tue May 19 16:26:27 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, BIT LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE

R45865F1 PIPING, BIT LUBRICATION


01 R10328D1 TANK ASSEMBLY 1 8-14
02 R18273D155 HOSE ASSEMBLY 1
03 R18273D176 HOSE ASSEMBLY 1
04 44Z2599D8 FITTING, 90 degree 1
05 44Z2597D8 FITTING, Straight 1
06 44Z2598D6 FITTING, 45 degree 1
07 44Z2570D10 CLAMP 5
08 44Z2566D2 CLAMP, Plate Top 5
09 44Z2564D2 CLAMP, Plate Base 5
10 44Z2568D2 STACKING KIT 4
11 20Q260D265 SCREW, Hex Hd Cap 3/8UNC x 2-1/2 in 10
12 18Z1732D5 WASHER, Lock Conical 3/8 in 10

Printed: Page 8-13


Tue May 19 16:26:27 2009 Sheet 2
Machine
Serial Number: 100042V2

TANK, BIT LUBRICATION

01

02

04

05

03

F6271

Printed: Page 8-14


Tue May 19 16:26:29 2009 Sheet 1
Machine
Serial Number: 100042V2
TANK, BIT LUBRICATION

REF PART NO. DESCRIPTION QTY

R10328D1 TANK, BIT LUBRICATION


01 1046Z1003 CAP, Breather/Fill 1
02 1089Z414 GAUGE, Sight 1
03 1036Z2206 VALVE 1
04 1027Z554 TANK, Lube 1
05 1037Z573 PUMP 1

Printed: Page 8-14


Tue May 19 16:26:29 2009 Sheet 2
Machine
Serial Number: 100042V2

PIPING, QUICK FILL

12
13
14

31

16
15 17

33

32

21
22 07
23 08
25 24 37
26 09
25 38
27
28 39
19 20
29

03

11
18 25 04
26
27 34 11
40 18 01
28
35
29 02

Printed: Page 8-15


Tue May 19 16:26:32 2009 Sheet 1
Machine
Serial Number: 100042V2
PIPING, QUICK FILL

REF PART NO. DESCRIPTION QTY

R29794F1 PIPING, QUICK FILL


01 27Z535 RECEIVER, Quick-disconnect Lube 1
02 27Z534 CAP, Quick-disconnect Lube 1
03 27Z1041 RECEIVER, Quick-disconnect Hydraulic 2
04 27Z1040 CAP, Quick-disconect Hydraulic 2
05 NOT USED
06 NOT USED
07 32F786D74 LABEL, Compressor Oil 1
08 32F786D75 LABEL, Lube 1
09 32F786D73 LABEL, Hydraulic Oil 1
10 NOT USED
11 2401V021 BUSHING, Pipe 2
12 44Z2574D7 ADAPTER, Straight 1
13 44Z2583D7 FITTING, Swivel Branch Tee 1
14 R23499D4 FITTING 1
15 44Z2587D3 FITTING, Bulkhead Union 1
16 2401V019 BUSHING, Pipe 1
17 44Z2599D8 ADAPTER, 90 deg 1
18 44Z2597D19 ADAPTER, Straight 2
19 44Z2587D7 FITTING, Straight Bulkhead Union 1
20 44Z2597D10 ADAPTER 2
21 44Z2570D10 CLAMP, Body 6
22 44Z2564D2 CLAMP, Base 6
23 44Z2566D2 CLAMP, Plate 6
24 3616V009 WASHER, Lock 16
25 20Q260D265 SCREW, Hex Hd Cap 3/8 x 2-1/2 in 12
26 44Z2570D18 CLAMP, Body 2
27 44Z2564D3 CLAMP, Base 2
28 44Z2566D3 CLAMP, Plate 2
29 20Q260D266 SCREW, Hex Hd Cap 3/8 x 2-3/4 in 4
30 NOT USED
31 R18283D42 HOSE ASSEMBLY 1
32 R18273D95 HOSE ASSEMBLY 1
33 R18273D128 HOSE ASSEMBLY 1
34 R18275D90 HOSE ASSEMBLY 1
35 R18275D82 HOSE ASSEMBLY 1
36 NOT USED

Printed: Page 8-15


Tue May 19 16:26:32 2009 Sheet 2
Machine
Serial Number: 100042V2
PIPING, QUICK FILL

REF PART NO. DESCRIPTION QTY

37 P&H Spec 180 ANGLE, 2-1/2 x 1-1/2 x 1/4 x 5-1/2 in 2


38 R29834D1 PLATE, Quick Coupler 1

Printed: Page 8-15


Tue May 19 16:26:32 2009 Sheet 3
Machine
Serial Number: 100042V2
Group 9 - Tools and Supplies

Description Page

Tools & Supplies 9-1


Wrench, Bit Breakout 9-13
Box, Bit Handling 9-14
Box, Bit Handling 9-15
Box, Bit Handling 9-16
Box, Bit Handling 9-17
Coupling, Rotary 9-18
Coupling, Rotary 9-22
Bushing, Guide 9-25
Kit, Field Erection 9-3
Kit, Pressure Test 9-2
Kit, Filter Replacement 9-4
Kit, Field Bolting 9-5

Printed: Page 9-0


Tue May 19 16:26:35 2009 Sheet 1
Machine
Serial Number: 100042V2
Tools & Supplies

REF PART NO. DESCRIPTION QTY

-- TOOLS & SUPPLIES (Not Illustrated)


GH5002096 WRENCH, Spanner 1
GH5002399 WRENCH, Rotary Spanner 1
GH5003220 TOOL BOX 1
R6289D1 KIT, Cylinder Adjusting 1
45Q78D1 KIT, Valve Bank Seal 1
32Z1806 SEALANT, Weatherproof 12
21N65D1 WRENCH, Guide Roller 1
R14067D1 KIT, Air Test 1
R26178D1 KIT, O-Ring 1

Printed: Page 9-1


Tue May 19 16:26:38 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, PRESSURE TEST

REF PART NO. DESCRIPTION QTY

44Q1554D1 KIT, PRESSURE TEST


01 44Q1555D1 GAUGE, 600 PSI 1
02 44Q1555D2 GAUGE, 3000 PSI 1
03 44Q1555D3 GAUGE, 5000 PSI 1
04 44Q1555D4 HOSE, Microbore 12 in 1
05 44Q1555D5 HOSE, Microbore 36 in 1
06 44Q1555D6 HOSE, Microbore 72 in 1
07 44Q1555D7 UNION 1
08 44Q1555D8 ADAPTER, Direct Gauge 1
09 44Q1555D9 COUPLING, 1/4 - 18 NPT 1
10 44Q1555D10 COUPLING, 7/16-20UNF 1
11 44Q1555D11 COUPLING, 9/16-18UNF 1
12 44Q1555D12 CASE 1

Printed: Page 9-2


Tue May 19 16:26:41 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD ERECTION

REF PART NO. DESCRIPTION QTY

1021T4F2 KIT, FIELD ERECTION


01 21Z167 BRUSH, Paint 3 in 4
02 21Z855 TAPE, Electrical 1
03 21Z516D4 ADHESIVE, Rubber 4

Printed: Page 9-3


Tue May 19 16:26:43 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FILTER REPLACEMENT

REF PART NO. DESCRIPTION QTY

R25161F1 KIT, FILTER REPLACEMENT


01 GH167182 ELEMENT, Filter - Charge and Return Filter 6
02 R25163D1 ELEMENT, Filter - Diverter/Filter 6
03 R25162D1 ELEMENT, Filter - Separator Scavenger Filter 1
04 46Z548D1 ELEMENT, Filter - Compressor Circulation Filter 1
05 R52331D1 ELEMENT, Filter - Compressor Bearing Filter 1

Printed: Page 9-4


Tue May 19 16:26:46 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING

REF PART NO. DESCRIPTION QTY PAGE

R43348F1 KIT, FIELD BOLTING


01 R43970F1 KIT, Field Bolting, Lower 1 9-6
02 R43971F1 KIT, Field Bolting, Front Jacks 1 9-7
03 R43972F1 KIT, Field Bolting, Platform Mounting 1 9-8
04 R43973F1 KIT, Field Bolting, Rear Deck Mounting 1 9-9
05 R43974F1 KIT, Field Bolting, Platform Assembly 1 9-10
06 R43975F1 KIT, Field Bolting, Operators Cab 1 9-11
07 R43989F1 KIT, Field Bolting, Mast Rest & Brace 1 9-12

Printed: Page 9-5


Tue May 19 16:26:49 2009 Sheet 1
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, LOWER

10 RIGHT SIDE VIEW FRONT VIEW


11
12
01
04 02
04 15
06
05 16

MAIN FRAME 03
04 03
07 04
07

F7022

Printed: Page 9-6


Tue May 19 16:26:51 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, LOWER

REF PART NO. DESCRIPTION QTY

R43970F1 KIT, FIELD BOLTING, LOWER


01 20Q325D622 SCREW, Hex Hd Cap 1-1/4-7UNC x 6 in 9
02 20Q260D620 SCREW, Hex Hd Cap 1-1/4-7UNC x 5 in 9
03 20P1858D611 SCREW, Drilled Hex Hd Cap 1-1/4-7UNC x 2-1/2 in 7
04 18Z694D12 WASHER, Hardened 1-1/4 in 24
05 20Q270D80 NUT, Hex 1-1/4-7UNC 9
06 20Z1081D12 NUT, Hex 1-1/4-7UNC 9
07 P&H Spec 179 WIRE, Tie AR
08 NOT USED
09 NOT USED
10 20P1858D537 SCREW, Drilled Hex Hd Cap 1-8UNC x 2-1/2 in 9
11 18Z694D10 WASHER, Hardened 1 in 9
12 P&H Spec 179 WIRE, Tie AR
13 NOT USED
14 NOT USED
15 2201V151 PIN, Cotter 4
16 19F74D46 PIN 2

Printed: Page 9-6


Tue May 19 16:26:51 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, FRONT JACKS

FRONT VIEW

01
02

F7023

Printed: Page 9-7


Tue May 19 16:26:54 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, FRONT JACKS

REF PART NO. DESCRIPTION QTY

R43971F1 KIT, FIELD BOLTING, FRONT JACKS


01 20Q259D613 SCREW, Hex Head Cap1-1/4-7UNC x 3 18
02 18Z694D12 WASHER, Hardened 1-1/4 18

Printed: Page 9-7


Tue May 19 16:26:54 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, PLATFORM MOUNTING

02
03
04

LEFT DECK MOUNTING

01
03
04

LEFT DECK MOUNTING


FRONT VIEW

F7024

Printed: Page 9-8


Tue May 19 16:26:57 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, PLATFORM MOUNTING

REF PART NO. DESCRIPTION QTY

R43972F1 KIT, FIELD BOLTING, PLATFORM MOUNTING


01 20Q260D454 SCREW, Hex Head Cap 3/4-10UNC x 3-1/2 9
02 20Q260D449 SCREW, Hex Head Cap 3/4-10UNC x 2-1/4 77
03 18Z694D8 WASHER, Hardened 3/4 86
04 20Q270D48 NUT, Hex 3/4-10UNC 86

Printed: Page 9-8


Tue May 19 16:26:57 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, REAR DECK MOUNTING

RIGHT SIDE VIEW


01
02

REAR DECK MOUNTING F7025

Printed: Page 9-9


Tue May 19 16:27:00 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, REAR DECK MOUNTING

REF PART NO. DESCRIPTION QTY

R43973F1 KIT, FIELD BOLTING, REAR DECK MOUNTING


01 20Q256D615 SCREW, Hex Head Cap 1-1/4-7UNC x 3-1/2 26
02 18Z694D12 WASHER, Hardened 1-1/4 26

Printed: Page 9-9


Tue May 19 16:27:00 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, PLATFORM ASSEMBLY

RIGHT SIDE VIEW

22
23
24

STATIONARY LADDER BOLTING


F7026

Right Side

Printed: Page 9-10


Tue May 19 16:27:03 2009 Sheet 1
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, PLATFORM ASSEMBLY

14
16
18
19

14
16
18
19

15
16
17 07
18 08
09
10
11
01
02
03
04

Left Platform

Printed: Page 9-10


Tue May 19 16:27:03 2009 Sheet 2
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, PLATFORM ASSEMBLY

REF PART NO. DESCRIPTION QTY

R43974F1 KIT,FIELD BOLTING, PLATFORM ASSEMBLY


01 20Q260D537 SCREW, Hex Hd Cap 1-8UNC x 2-1/2 in 5
02 18Z694D10 WASHER, Hardened 1 in 9
03 18Z1732D10 WASHER, Conical 1 in 5
04 20Q270D64 NUT, Hex 1-8UNC 5
05 NOT USED
06 NOT USED
07 20Q260D453 SCREW, Hex Hd Cap 3/4-10UNC x 3-1/4 in 8
08 20Q260D452 SCREW, Hex Hd Cap 3/4-10UNC x 3 in 2
09 3616V015 WASHER, Lock 3/4 in 9
10 20Q270D48 NUT, Hex 3/4-10UNC 9
11 GH5009131 GASKET 1
12 NOT USED
13 NOT USED
14 20Q260D408 SCREW, Hex Hd Cap 5/8-11UNC x 3 in 26
15 20Q260D404 SCREW, Hex Hd Cap 5/8-11UNC x 2 in 10
16 18Z1732D7 WASHER, Conical 5/8 in 36
17 3632V008 WASHER, Lock 5/8 in 20
18 20Q270D40 NUT, Hex 5/8-11UNC 35
19 GH118506 GASKET 3
20 NOT USED
21 NOT USED
22 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 7
23 20Q270D32 NUT, Hex 1/2-13UNC 7
24 18Z694D6 WASHER, Hardened 1/2 in 7

Printed: Page 9-10


Tue May 19 16:27:03 2009 Sheet 3
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, OPERATORS CAB

03

02

01

OPERATOR'S CAB
MOUNTING

RIGHT SIDE VIEW

F7027

Printed: Page 9-11


Tue May 19 16:27:05 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, OPERATORS CAB

REF PART NO. DESCRIPTION QTY

R43975F1 KIT, FIELD BOLTING, OPERATORS CAB


01 20Q260D550 SCREW, Hex Head Cap 1-8UNC x 7 5
02 18Z3737D1 WASHET, Snubbing 5
03 20Q270D64 NUT, Hex 1-8UNC 5

Printed: Page 9-11


Tue May 19 16:27:05 2009 Sheet 2
Machine
Serial Number: 100042V2

KIT, FIELD BOLTING, MAST & BRACES

01
03
04
06

10 09
11 11
TOP BACK BRACING
TO MAST BOLTING
BACK BRACE SUPPORT 02
TO MACHINERY HOUSE 03
05

14
15
18
19

BOTTOM BACK BRACING


TO PIVOT POINT BRACKET

RIGHT SIDE VIEW FRONT VIEW

F7028

Printed: Page 9-12


Tue May 19 16:27:08 2009 Sheet 1
Machine
Serial Number: 100042V2
KIT, FIELD BOLTING, MAST & BRACES

REF PART NO. DESCRIPTION QTY

R43989F1 KIT,FIELD BOLTING, MAST & BRACES


01 20P1856D539 SCREW, Drilled Hex Hd Cap 1-8UNC x 3 in 9
02 20Q260D538 SCREW, Hex Hd Cap 1-8UNC x 2-3/4 in 9
03 18Z694D10 WASHER, Hardened 18
04 20Q306D64 NUT, Hex Slotted 1-8UNC 9
05 20Q270D64 NUT, Hex 1-8UNC 9
06 2203V070 PIN, Cotter 9
07 NOT USED
08 NOT USED
09 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 18
10 20Q260D325 SCREW, Hex Hd Cap 1/2-13UNC x 1 in 18
11 3616V011 WASHER, Lock 1/2 in 35
12 NOT USED
13 NOT USED
14 20Z1703D71 SCREW, Locking Flange Hd 3/8-16UNC x 1-1/2 in 11
15 20Z1704D5 NUT, Locking 3/8-16UNC 11
16 NOT USED
17 NOT USED
18 R12228D8 WIRE, Rope 1/2 x 72 in 2
19 30Z1D6 CLAMP, Wire Rope 5

Printed: Page 9-12


Tue May 19 16:27:08 2009 Sheet 2
Machine
Serial Number: 100042V2

WRENCH, BIT BREAKOUT

01

Printed: Page 9-13


Tue May 19 16:27:11 2009 Sheet 1
Machine
Serial Number: 100042V2
WRENCH, BIT BREAKOUT

REF PART NO. DESCRIPTION QTY

01 R42527D1 WRENCH, BIT 1

Printed: Page 9-13


Tue May 19 16:27:11 2009 Sheet 2
Machine
Serial Number: 100042V2

BOX, BIT HANDLING 6-5/8 IN.

01

Printed: Page 9-14


Tue May 19 16:27:14 2009 Sheet 1
Machine
Serial Number: 100042V2
BOX, BIT HANDLING 6-5/8 IN.

REF PART NO. DESCRIPTION QTY

01 29Q293D3 BOX, BIT HANDLING 6-5/8 IN. 1

Printed: Page 9-14


Tue May 19 16:27:14 2009 Sheet 2
Machine
Serial Number: 100042V2

BOX, BIT HANDLING 8-5/8 IN.

01

Printed: Page 9-15


Tue May 19 16:27:16 2009 Sheet 1
Machine
Serial Number: 100042V2
BOX, BIT HANDLING 8-5/8 IN.

REF PART NO. DESCRIPTION QTY

01 29Q293D5 BOX, BIT HANDLING 8-5/8 IN. 1

Printed: Page 9-15


Tue May 19 16:27:16 2009 Sheet 2
Machine
Serial Number: 100042V2

BOX, BIT HANDLING 6 IN. BECO

01

Printed: Page 9-16


Tue May 19 16:27:19 2009 Sheet 1
Machine
Serial Number: 100042V2
BOX, BIT HANDLING 6 IN. BECO

REF PART NO. DESCRIPTION QTY

01 29Q293D6 BOX, BIT HANDLING 6 IN. BECO 1

Printed: Page 9-16


Tue May 19 16:27:19 2009 Sheet 2
Machine
Serial Number: 100042V2

BOX, BIT HANDLING 8 IN. BECO

01

Printed: Page 9-17


Tue May 19 16:27:22 2009 Sheet 1
Machine
Serial Number: 100042V2
BOX, BIT HANDLING 8 IN. BECO

REF PART NO. DESCRIPTION QTY

01 29Q293D7 BOX, BIT HANDLING 8 IN. BECO 1

Printed: Page 9-17


Tue May 19 16:27:22 2009 Sheet 2
Machine
Serial Number: 100042V2
COUPLING, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

R12253F5 COUPLING, ROTARY


01 R12252F3 COUPLING, Rotary 1 9-19
02 R12302D1 COUPLING, Adapter 1 9-21

Printed: Page 9-18


Tue May 19 16:27:24 2009 Sheet 1
Machine
Serial Number: 100042V2

COUPLING, ROTARY

01

02

03

04

05

06

07

08

11 09

03

04
10

Printed: Page 9-19


Tue May 19 16:27:27 2009 Sheet 1
Machine
Serial Number: 100042V2
COUPLING, ROTARY

REF PART NO. DESCRIPTION QTY PAGE

R12252F3 COUPLING, ROTARY


01 2203V072 PIN, Cotter 3/16 dia x 2-1/2 in 8
02 20Q283D80 NUT, Hex Slot 1-1/4-7UNC 8
03 18Z694D12 WASHER, Hardened 1-1/4 in 16
04 GH5012271 RETAINER 2
05 18N2533D1 ADAPTER 1
06 GH5010780 SEAL 1
07 GH5002050 DAMPER 1
08 GH5013109 SLEEVE 1
09 44Z1D10 FITTING, Grease 1/8 NPT 2
10 20Q259D630 SCREW, Hex Hd Cap 1-1/4-7UNC x 10 in 8
11 GH5003372T1 COUPLING, Drill Pipe 1 9-20

Printed: Page 9-19


Tue May 19 16:27:27 2009 Sheet 2
Machine
Serial Number: 100042V2

COUPLING, DRILL PIPE

01

Printed: Page 9-20


Tue May 19 16:27:30 2009 Sheet 1
Machine
Serial Number: 100042V2
COUPLING, DRILL PIPE

REF PART NO. DESCRIPTION QTY

01 GH5003372T1 COUPLING, DRILL PIPE 1

Printed: Page 9-20


Tue May 19 16:27:30 2009 Sheet 2
Machine
Serial Number: 100042V2

COUPLING, ADAPTER

F3558

Printed: Page 9-21


Tue May 19 16:27:33 2009 Sheet 1
Machine
Serial Number: 100042V2
COUPLING, ADAPTER

REF PART NO. DESCRIPTION QTY

01 R12302D1 COUPLING, ADAPTER 1

Printed: Page 9-21


Tue May 19 16:27:33 2009 Sheet 2
Machine
Serial Number: 100042V2
COUPLING, ROTARY, 9-1/4IN PIPE

REF PART NO. DESCRIPTION QTY PAGE

R12253F22 COUPLING, ROTARY, 9-1/4IN PIPE


01 R39266D1 SHOCK SUB 1 9-23
02 R39287D1 COUPLING, Adapter 1 9-24

Printed: Page 9-22


Tue May 19 16:27:36 2009 Sheet 1
Machine
Serial Number: 100042V2

SHOCK SUB

02
03

01

04

03

Printed: Page 9-23


Tue May 19 16:27:39 2009 Sheet 1
Machine
Serial Number: 100042V2
SHOCK SUB

REF PART NO. DESCRIPTION QTY

R39266D1 SHOCK SUB


01 1020Z12894 SCREW, Hex Hd Cap 5/8 - 11UNC X 2 in 12
02 1018Z12973 RING, Lift 1
03 1020Z13392 BOLT, Hex Hd 1-8NC X 2 in 12
04 1045Z3646 ELEMENT 1

Printed: Page 9-23


Tue May 19 16:27:39 2009 Sheet 2
Machine
Serial Number: 100042V2

COUPLING, ADAPTER

F3558

Printed: Page 9-24


Tue May 19 16:27:42 2009 Sheet 1
Machine
Serial Number: 100042V2
COUPLING, ADAPTER

REF PART NO. DESCRIPTION QTY

01 R39287D1 COUPLING, ADAPTER 1

Printed: Page 9-24


Tue May 19 16:27:42 2009 Sheet 2
Machine
Serial Number: 100042V2

BUSHING, GUIDE 9-1/4 in

01

02

03

Printed: Page 9-25


Tue May 19 16:27:45 2009 Sheet 1
Machine
Serial Number: 100042V2
BUSHING, GUIDE 9-1/4 in

REF PART NO. DESCRIPTION QTY

R26735F5 BUSHING, GUIDE 9-1/4 in


01 R43320D3 BUSHING, Guide 9-1/4 in 1
02 R21636D1 GUIDE, Support 1
03 R26734D1 RING, Guide Bottom 1

Printed: Page 9-25


Tue May 19 16:27:45 2009 Sheet 2
Machine
Serial Number: 100042V2
Group 10 - Electrical System

Description Page

Electrical Components 10-1


Electrical Material 10-3
Motor, Main 10-4
Motor Control Center 10-5
Installation, Console 10-14
Cabinet, High Voltage (4160Volt) 10-25
Cabinet, High Voltage (7200Volt) 10-26
Cabinet, H.V. Disconnect (PLM Coupler) 10-28
Cabinet, Solenoids 10-29
Cabinet, Hydraulic Control 10-30
Load Center 10-31
Load Center 10-32
Installation, House Lighting 10-34
Installation, Ground Lighting 10-35
Installation, Floodlights 10-36
Mast Cables 10-39
Emergency Stop Kit 10-2
Installation, Cable Reel 7-9

Printed: Page 10-0


Tue May 19 16:27:47 2009 Sheet 1
Machine
Serial Number: 100042V2
Electrical Components (Not Illustrated)

REF PART NO. DESCRIPTION QTY

-- ELECTRICAL COMPONENTS (Not Illustrated)


87Z462D1 PLUG, Welder 1
87Z276D2 RECEPTACLE, Welder 1
R42790D1 TRANSFORMER 1
R19434D1 EEPROM, Programmed 1
R8214 DISPLAY, Programmed (Call Milwaukee for Part Number) 1
80Z1022D42 ELEMENT 3
R22045D8 LIGHT, Flourescent, Cab 2
56Z438D5 LAMP, 20 Watt, Cab 4
R2412D1 FAN, Compressor Cooler 1
1049Z514 FAN BLADE 1
1088Z573 MOTOR 1

Printed: Page 10-1


Tue May 19 16:27:50 2009 Sheet 1
Machine
Serial Number: 100042V2
EMERGENCY STOP KIT

REF PART NO. DESCRIPTION QTY

R24649F1 EMERGENCY STOP KIT


01 87Z226 ENCLOSURE 2
02 79Z2717D60 PUSH BUTTON 2
03 14H1916 GUARD 2
04 32Z2681D1 NAMEPLATE 2
05 16N3347D16 MOUNTING PAD 2

Printed: Page 10-2


Tue May 19 16:27:53 2009 Sheet 1
Machine
Serial Number: 100042V2

ELECTRICAL MATERIAL
109 110 103
111 111 104
44 112 112 105
113 113 106
107

47
18
19

24 03
23

18
22
19

119
121
103 51
104
105
106
107

116

111
113 117 114
115

32 33
34

91 91
92 92 31
93 93
94 94 35
95 78 79 95
36

36
82
83
80 81 49 50 85 84
87 86
89 88

Plan View

Printed: Page 10-3


Tue May 19 16:27:55 2009 Sheet 1
Machine
Serial Number: 100042V2

ELECTRICAL MATERIAL

28
45
77
90
90 96
96 108
108 135
135 27
122
130 123
124
29 125

27

29

27

29
131
132
133
27
127
128
130 129

30

28

30 127
65 128
134 129

130

Mast

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 2
Machine
Serial Number: 100042V2

ELECTRICAL MATERIAL
09
58 10
59 11
60 12
13
54
14
55

56
57 16
08
25 58
60 15
26
17

70 76 71 76

75 75
72 72

73 73
74 74

66
38 38
39 39
40 40

67

41
41

02 68
69

62 61
63 62
64 63

05 06

Left and Right Walls

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 3
Machine
Serial Number: 100042V2

ELECTRICAL MATERIAL
111
113
115
116

118

116

111
113
115

41 21 20 41

Front and Rear Walls

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 4
Machine
Serial Number: 100042V2
ELECTRICAL MATERIAL

REF PART NO. DESCRIPTION QTY PAGE

R25505F1 ELECTRICAL MATERIAL


01 89Q136D1 DETECTOR, Resistance Temperature (Not Shown) 1
02 89Z305 THERMOSTAT 1
03 47Q11D203 SIREN 1
04 R4579F3 PUSHBUTTON, Cable Reel (Not Shown) 1 10-33
05 14A3511F1 JUNCTION BOX w/COVER 1
06 14A3120F1 JUNCTION BOX w/COVER 1
07 79P437D1 BUS BAR, Flexible (Not Shown) AR
08 R24228D3 ENCLOSURE 1
09 87Z128D5 UNILET, LB, 1-1/2 in 1
10 87Z98D5 COVER, Unilet 1-1/2 in 1
11 87N255D1 NIPPLE, Pipe 1-1/2 in x 1-1/2 in 1
12 79Z1918D5 RING, Sealing 1-1/2 in 1
13 0944V005 NUT, Lock 1-1/2 in 1
14 0906V005 BUSHING, Conduit 1-1/2 in 1
15 304A13308 SEALTITE, 1-1/2 in AR
16 79Z878D5 CONNECTOR, Straight Sealtite 1-1/2 in 2
17 0929V006 COUPLING, Conduit 1-1/2 in 1
18 14Z545D6 ENCLOSURE 2
19 R23117D1 BRACKET, Junction Box Mounting 2
20 R23497D1 WIREWAY, XFMR 1
21 R23498D1 WIREWAY, XFMR 1
22 14A2960F1 JUNCTION BOX w/Cover 1
23 14Z545D5 ENCLOSURE 1
24 R24349D1 MOUNTING BRACKET, Junction Box 1
25 R24228D13 ENCLOSURE 1
26 R27028F1 "L" BOX 1
27 0929V002 COUPLING, Conduit 1/2 in 4
28 14Z545D6 ENCLOSURE 2
29 032413116 CONDUIT, 1/2 in IMC AR
30 14Z545D3 ENCLOSURE 1
31 14A2927F1 JUNCTION BOX w/COVER 1
32 79Z879D8 CONNECTOR, Sealtite 45 deg x 2-1/2 in 1
33 304A13436 CONDUIT, Sealtite 2-1/2 in AR
34 79Z878D8 CONNECTOR, Straight Sealtite 2-1/2 in 1
35 2439V007 COUPLING, Conduit 1-1/4 in 5
36 0949V010 BUSHING, Bakelite 2-1/2 in 2

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 5
Machine
Serial Number: 100042V2
ELECTRICAL MATERIAL

REF PART NO. DESCRIPTION QTY PAGE

37 79P437D8 BUS BAR, Flexible (Not Shown) AR


38 R16640D9 MOUNT, Isolator 2
39 R24076D1 PLATE, Mounting 2
40 R24075D1 ANGLE, Mounting 2
41 16N3344D4 PAD, Mounting 4
42 79Z2475D7 NETWORK, RCV (Not Shown) AR
43 87Z327D1 ELBOW, Pulling, 90 deg x 1/2 in (Not Shown) AR
44 R25857D1 BRACKET, Mounting 3
45 16N3344D15 PAD, Mounting AR
46 16T9286 MOUNTING PLATE, Raintight Box (Not Shown) AR
47 87Q92D3 BOX, Raintight AR
48 87Z488D2 COVER, Raintight Box (Not Shown) AR
49 032413308 CONDUIT, 1-1/2 in IMC AR
50 032413372 CONDUIT, 2 in IMC AR
51 R24228D12 ENCLOSURE 1
52 16N3344D18 PAD, Mounting (Not Shown) AR
53 163344D23 PAD, Mounting (Not Shown) AR
54 87Z128D6 UNILET, LB, 2 in 1
55 87Z98D7 COVER, Unilet 2 in 1
56 87N256D3 NIPPLE, Pipe 2 x 5 in 1
57 79Z1918D6 RING, Sealing 2 in 2
58 0944V006 LOCKNUT, Conduit 2 in 6
59 87N256D1 NIPPLE, Pipe 2 x 1-1/2 in 1
60 0906V006 BUSHING, Conduit 2 in 2
61 87N258D28 NIPPLE, Pipe 3 x 15 in 2
62 0944V008 LOCKNUT, Conduit 3 in 16
63 0906V008 BUSHING, Conduit 3 in 8
64 87N258D20 NIPPLE, Pipe 3 x 6 in 2
65 16N3344D25 PAD, Mounting 2
66 NOT USED
67 304A13180 CONDUIT, Sealtite 3/4 in AR
68 79Z880D2 CONNECTOR, Sealtite 90 deg, 3/4 in 2
69 0944V002 LOCKNUT, Conduit 3/4 in 4
70 2439V005 COUPLING, Full 3/4 in 1
71 20T5582D3 COUPLING, Half 3/4 in 2
72 87Z327D2 ELBOW, Pulling 90 deg, 3/4 in 1
73 85Z24D4 GRIP, Cord 3/4 in 1

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 6
Machine
Serial Number: 100042V2
ELECTRICAL MATERIAL

REF PART NO. DESCRIPTION QTY PAGE

74 85Z24D2 GRIP, Cord 1/2 in 1


75 R26978D1 BRACKET, Antenna Mounting 1
76 R4752D5 ANTENNA w/15 ft RF CABLE 1
77 79H2159D17 TERMINAL BLOCK 2
78 032413308 CONDUIT, 1-1/2 in IMC AR
79 032413372 CONDUIT, 2 in IMC AR
80 2439V008 COUPLING, Full 1-1/2 in 1
81 2439V009 COUPLING, Full 2 in 1
82 79Z878D5 CONNECTOR, Straight, 1/2 in Sealtite 1
83 79Z878D7 CONNECTOR, Straight, 2 in Sealtite 1
84 0906V005 BUSHING, Conduit 1-1/2 in 1
85 0906V006 BUSHING, Conduit 2 in 1
86 0944V005 LOCKNUT, Conduit 1-1/2 in 2
87 0944V006 LOCKNUT, Conduit 2 in 2
88 79Z1918D5 RING, Sealing 1-1/2 in 1
89 79Z1918D6 RING, Sealing 2 in 1
90 79Z1918D1 RING, Sealing 1/2 in 3
91 R27036D1 BRACKET, Conduit Mounting 3
92 20Q3D3 U-BOLT, Conduit 3
93 20Q3D5 U-BOLT, Conduit 3
94 20Q270D20 NUT, Hex 5/16-18UNC 12
95 3616V008 WASHER, Lock 5/16 in 12
96 0906V001 BUSHING, Conduit 1/2 in 3
97 86Z67D5 UNISTRUT, 1-5/8 in (Not Shown) AR
98 86Z67D11 UNISTRUT, 13/16 in (Not Shown) AR
99 16Z860D1 CLAMP, Unistrut 3/8 in Pipe (Not Shown) AR
100 16Z860D3 CLAMP, Unistrut 3/4 in Pipe (Not Shown) AR
101 16Z860D4 CLAMP, Unistrut 1 in Pipe (Not Shown) AR
102 2439V006 COUPLING, Conduit 1 in (Not Shown) 3
103 87Z226 ENCLOSURE 2
104 79Z2717D60 PUSH BUTTON 2
105 14H1916 GUARD 2
106 32Z2681D1 NAMEPLATE 2
107 16N3347D16 PAD, Mounting 2
108 0944V001 LOCKNUT, Conduit 1/2 in 3
109 032413276 CONDUIT, IMC, 1-1/4 in AR
110 032413276 CONDUIT, IMC, 1-1/4 in AR

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 7
Machine
Serial Number: 100042V2
ELECTRICAL MATERIAL

REF PART NO. DESCRIPTION QTY PAGE

111 0944V004 LOCKNUT, Conduit 1-1/4 in 26


112 79Z1918D4 RING, Sealing 1-1/4 in 4
113 0906V004 BUSHING, Conduit 1-1/4 in 10
114 79Z878D4 CONNECTOR, Straight, 1-1/4 in Sealtite 2
115 87N254D1 NIPPLE, Pipe 1-1/4 x 1-1/2 in 6
116 87Z327D4 ELBOW, Pull 90 deg, 1-1/4 in 6
117 304A13276 CONDUIT, Sealtite 1-1/4 in AR
118 304A13276 SEALTITE, Conduit 1-1/4 in AR
119 87Z276D2 RECEPTACLE, Welder 1
120 87Z327D3 ELBOW, Pull 90 deg, 1 in (Not Shown) AR
121 87Z462D1 PLUG, Welder 1
122 44Z2564D2 BASE, Single Clamp 16
123 44Z2566D2 PLATE, Single Clamp 16
124 44Z2568D2 STACKING PLATE w/BOLTS 16
125 44Z2569D12 BODY, Clamp 8
126 44Z2570D10 BODY, Clamp (Not Shown) 16
127 79Z4772D3 CLAMP, Pipe 3/4 in 9
128 79Z4772D4 CLAMP, Pipe 1 in 6
129 86Z67D1 UNISTRUT, 7/8 in AR
130 304A13116 SEALTITE, 1/2 in AR
131 44Z2564D4 BASE, Single Clamp 1
132 44Z2566D4 PLATE, Single Clamp 1
133 44Z2570D25 BODY, Clamp 1
134 79H2159D8 TERMINAL BLOCK 1
135 79Z878D1 CONNECTOR, Straight, 1/2 in Sealtite 4

Printed: Page 10-3


Tue May 19 16:27:56 2009 Sheet 8
Machine
Serial Number: 100042V2

MOTOR, MAIN COMPRESSOR


01
19
09 16 20
03 21
02 22
10 23 18 30
24 26 31
27
12 04 35 36 33
25 29
05 28
13
06 29
11
07 A
14
03
17
15 08
32
39 31
34
40
42 41
44 43
37
61 38
60

47 57
46
45

48
43
49

56 50

59
57

54
51
53
42
52 50 58
48
55
36
68
45 73

69
67
64
65
66
63
62
76
74 57
75 72

76 71
77 31 70
37 38

Printed: Page 10-4


Tue May 19 16:27:58 2009 Sheet 1
Machine
Serial Number: 100042V2
MOTOR, MAIN COMPRESSOR

REF PART NO. DESCRIPTION QTY

EBM810F1A MOTOR, MAIN COMPRESSOR


01 9514F29F5 BOX, Terminal 1
02 0836V131 SCREW, Fl Hd 3/8-16 x 1 in 4
03 3616V009 WASHER, Lock 3/8 in 8
04 514E417 COVER, Terminal Box 1
05 520H705 GASKET 1
06 514E416 BASE, Terminal Box 1
07 579H685 PLATE, Mounting 1
08 20Q260D258 SCREW, Hex Hd Cap 3/8-16UNC x 1 in 4
09 20Q260D262 SCREW, Hex Hd Cap 3/8-16UNC x 1-3/4 in 2
10 3616V009 WASHER, Lock 3/8 in 6
11 532F140D4F1 TERMINAL BLOCK ASSEMBLY 1
12 20Q260D268 SCREW, Hex Hd Cap 3/8-16UNC x 3-1/4 in 2
13 532F140D6 BLOCK, Terminal 1
14 3631V007 WASHER, Plain 3/8 in 2
15 20Q270D24 NUT, Hex 3/8-16UNC 2
16 20Q260D261 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/2 in 4
17 520H708 GASKET 1
18 9587F1F1 TERMINAL BOX ASSEMBLY 1
19 0660V107 SCREW, Rd Hd Mach 1/4-20UNC x 3/8 in 2
20 3615V007 WASHER, Lock 1/4 in 2
21 87Z162D1 COVER 1
22 20Z996D1 GASKET 1
23 87Z161D1 BOX, Terminal 1
24 20Q260D189 SCREW, Hex Hd Cap 1/4-20UNC x 1/2 in 4
25 3616V007 WASHER, Lock 1/4 in 4
26 520H874 GASKET 1
27 518H957F1 SLINGER, Grease - Front 1
28 518H957 PLATE, 1-1/4 in Thick 1
29 0682V035 SCREW, Set-Cup Point 1/4-20UNC x 1/2 in 2
30 20Q260D328 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/2 in 2
31 3616V011 WASHER, Lock 1/2 in 10
32 20Q260D338 SCREW, Hex Hd Cap 1/2-13UNC x 4 in 4
33 572F546D1 CAP, Bearing, Front - Outer 1
34 2446V502 PLUG, Pipe 2
35 R22013D1 HEAD, Motor - Front 1
36 44Z1D14 FITTING, Lube 1/4 in 2

Printed: Page 10-4


Tue May 19 16:27:58 2009 Sheet 2
Machine
Serial Number: 100042V2
MOTOR, MAIN COMPRESSOR

REF PART NO. DESCRIPTION QTY

37 20Q260D404 SCREW, Hex Hd Cap 5/8-11UNC x 2 in 16


38 3616V013 WASHER, Lock 5/8 in 16
39 25Z911 BEARING - Front 1
40 518H1036 SLINGER, Grease- Front - Inner 1
41 R22014D1 CAP, Bearing, Front - Inner 1
42 527E137 DEFLECTOR, Air 2
43 20Z1703D52 SCREW, Flanged Lock 5/16-18UNC x 7/8 in 24
44 R21848D1 SCREEN, Guard 1
45 20Z42D2 SCREW, Drive 10
46 532H624 NAMEPLATE 1
47 532H628 PLATE, Lubrication Instructions 1
48 20Z1703D51 SCREW, Flanged Lock 5/16-18UNC x 3/4 in 70
49 R21850D1 SCREEN, Guard 1
50 514H541 SCREEN, Guard 4
51 R21846D1 SCREEN, Guard 2
52 201660075 CABLE AR
53 79U2522D9 LUG, Terminal 24
54 20Z1703D29 SCREW, Flanged Lock 1/4-20UNC x 3/8 in 12
55 80Z112D8 HEATER 6
56 EBM810F2 STATOR ASSEMBLY 1
57 EBM810F3 ROTOR ASSEMBLY 1
58 20H2995D32 KEY 1
59 20H3000D32 KEY 1
60 18Z1D18 WASHER, Lock - Bearing 1
61 20Z3D18 NUT, Lock - Bearing 1
62 18Z1D16 WASHER, Lock - Bearing 1
63 20Z3D16 NUT, Lock - Bearing 1
64 572F988 CAP, Bearing, Rear - Inner 1
65 518H962 SLINGER, Grease- Rear - Inner 1
66 25Z791D18 BEARING - Rear 1
67 572A628 HEAD, Rear 1
68 2409V002 COUPLING, Pipe 1/4 in 1
69 2420V060 NIPPLE, Pipe 1/4 x 8 in 1
70 2446V503 PLUG, Pipe 3/8 sq hd 1
71 2409V003 COUPLING, Pipe 3/8 in 1
72 2420V089 NIPPLE, Pipe 3/8 x 6 in 1
73 532H191 PLATE, Rotation 1

Printed: Page 10-4


Tue May 19 16:27:58 2009 Sheet 3
Machine
Serial Number: 100042V2
MOTOR, MAIN COMPRESSOR

REF PART NO. DESCRIPTION QTY

74 518F240F1 GREASE SLINGER ASSEMBLY 1


75 518F240 SLINGER, Grease 1
76 0882V036 SCREW 2
77 20Q260D341 SCREW, Hex Hd Cap 1/2-13UNC x 5 in 4

Printed: Page 10-4


Tue May 19 16:27:58 2009 Sheet 4
Machine
Serial Number: 100042V2

MOTOR CONTROL CENTER

01

04
03
54
55 16
56 08
18
57 18
58 19
19
59 20 27 12 28
60 07
61 18
62 19
05
63 20
09
74 24
65 25
66 26 18
19
20
18 29
19 10 11
25 18 31
26 20 41
49 19
33 20 42
34 51
46 52
13
21
14 22
05 24 24 23
24 25 25
25 26 26
26 67 30
48 72

68 24
69 25
70 26 FRONT OF CABINET
71 63 WITH DOOR REMOVED
73
18
19
20
53

FRONT OF CABINET
WITH DOOR REMOVED F6256

Printed: Page 10-5


Tue May 19 16:28:01 2009 Sheet 1
Machine
Serial Number: 100042V2
MOTOR CONTROL CENTER

REF PART NO. DESCRIPTION QTY PAGE

R20669F1 MOTOR CONTROL CENTER


01 R20668D12 ENCLOSURE 1 10-6
02 NOT USED
03 79Z566D4 DUCT, Wire 3 x 3 x 82 in 1
04 79Z566D3 DUCT, Wire 1-1/2 x 3 x 36 in 1
05 79Z2732D4 RAIL, Mounting 10 in 1
06 NOT USED
07 R21465D1 RELAY, Phase/Undervolt 60 Hz 1
08 R21466D1 NETWORK, RC 1
09 R21467D1 RELAY, Ground Fault 1
10 R21468D1 SENSOR, Current 1
11 79Z2717D6 SWITCH, Pushbutton 2
12 89Z914D1 METER, Hour 1
13 75U24D4 TRANSFORMER, C.V.S., 60 Hz 1
14 80Z225D9 RESISTOR, Ground Fault, 225 W, 500 ohm 2
15 NOT USED
16 80Z1030D4 VARISTOR, Metal Oxide 3
17 14Z588D3 BOOT, Protective, Black 2
18 0862V080 SCREW, Pan Hd #8-32UNC x 3/4 in 26
19 3616V004 WASHER, Lock #8 30
20 3631V003 WASHER, Flat #8 26
21 20Q260D224 SCREW, Hex Hd Cap 5/16-18UNC x 3/4 in 4
22 3616V008 WASHER, Lock 5/16 in 4
23 3631V006 WASHER, Flat 5/16 in 4
24 0862V096 SCREW, Pan Hd #10-24UNC x 1/2 in 18
25 3616V005 WASHER, Lock #10 22
26 3631V004 WASHER, Flat #10 22
27 32P451D39 NAMEPLATE, Ground Fault Test 1
28 32P451D99 NAMEPLATE, Ground Fault Reset 1
29 75Q166 FILTER 1
30 R32514D1 BRACKET, Resistor 1
31 R32515D1 MOUNTING PLATE 1
32 NOT USED
33 NOT USED
34 NOT USED
35 79Z4311D7 CONTACT, Auxiliary 6
36 75Q287D3 REACTOR, 3 Phase 1

Printed: Page 10-5


Tue May 19 16:28:01 2009 Sheet 2
Machine
Serial Number: 100042V2
MOTOR CONTROL CENTER

REF PART NO. DESCRIPTION QTY PAGE

37 R23583D1 MODULE, Motor Control 1


38 NOT USED
39 NOT USED
40 NOT USED
41 0862V061 SCREW, Pan Hd #6-32UNC x 1/2 in 4
42 3616V003 WASHER, Lock #6 4
43 NOT USED
44 NOT USED
45 NOT USED
46 100N3240F2 POWER SUPPLY 1 10-23
47 NOT USED
48 R21469D8 BREAKER, Circuit 5 Amp 4
49 79Z2719D11 KEY SWITCH, Selector 1
50 NOT USED
51 16T9506D1 BRACKET 1
52 32P451D55 NAMEPLATE 1
53 R17078D1 HEATER, Electric 1
54 80Z856D109 RESISTOR, 4.7K 1
55 79U2704D42 MODULE, Encoder 1
56 79U2704D67 CENTRAL PROCESSOR UNIT 1
57 79U2704D2 MODULE, Input 2
58 79U2704D70 MODULE, Output 1
59 79U2704D4 MODULE, Input 2
60 79U2704D41 SCANNER, Remote 2
61 79U2704D27 MODULE, Output 2
62 79U2704D68 EEPROM 1
63 R8268F1 OUTLET, Duplex 1
64 80Z824D47 RESISTOR, 51K 1
65 79Z566D5 DUCT, Wire 2 x 3 x 65 in 1
66 79Z566D4 DUCT, Wire 3 x 3 x 84 in 1
67 R4752D31 RECEIVER, Remote Propel 1
68 20Q260D260 SCREW, Hex Hd Cap 3/8-16UNC x 1-1/4 in 4
69 3616V009 WASHER, Lock 3/8 in 4
70 3631V007 WASHER, Flat 3/8 in 4
71 20Q270D24 NUT, Hex 3/8-16UNC 8
72 R23039D1 CABLE, Radio 1
73 R22966F1 PANEL, Auto Level 1 10-24

Printed: Page 10-5


Tue May 19 16:28:01 2009 Sheet 3
Machine
Serial Number: 100042V2
MOTOR CONTROL CENTER

REF PART NO. DESCRIPTION QTY PAGE

74 NOT USED
75 NOT USED
76 NOT USED
77 NOT USED
78 79J222D1 CABLE, Radio 1
79 NOT USED
80 NOT USED

Printed: Page 10-5


Tue May 19 16:28:01 2009 Sheet 4
Machine
Serial Number: 100042V2

MOTOR STARTERS

17
16
15

14 02 04
01 03 05
13

12

09

10
11
07 08

START TEST RESET ESTOP

STOP HOURS
110 TERMINALS

06

FRONT OF CABINET
WITH DOOR REMOVED

FRONT OF CABINET
WITH DOOR REMOVED F6462

Printed: Page 10-6


Tue May 19 16:28:03 2009 Sheet 1
Machine
Serial Number: 100042V2
MOTOR STARTERS

REF PART NO. DESCRIPTION QTY PAGE

R20668D12 MOTOR STARTERS 1


01 79Q1051D1 RELAY, 4 Pole 4
02 79Q1065D1 CONTACTOR 1
03 75Q146D13 COIL, 110/120VAC 1
04 1075Z1773 TRANSFORMER 1
05 79Z3689D7 FUSE, FNM 6/10A. 1
06 79Z2717D8 PUSH BUTTON, Flush, Red, NC 1
07 79Z2717D3 PUSH BUTTON, Flush, Blk, NO 1
08 79Z2717D2 PUSH BUTTON, Push-Pull, Red, NC 1
09 79Z4172D1 RELAY, Overload 1
10 79U2704D34 RACK, SLC 500 1
11 79U2704D38 POWER SUPPLY, SLC 500 1
12 R20668D13 MODULE, Main Circuit Breaker 1 10-13
13 R20668D18 MODULE, Variable Frequency Control 1 10-7
14 R20668D17 MODULE, Motor Control 1 10-11
15 R20668D16 MODULE, Motor Control 1 10-12
16 R20668D15 MODULE, Motor Control 2 10-8
17 R20668D14 MODULE, Motor Control 1 10-9

Printed: Page 10-6


Tue May 19 16:28:03 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, VARIABLE FREQUENCY CONTROL

05

04

01
02
03

06

07

08

Printed: Page 10-7


Tue May 19 16:28:06 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, VARIABLE FREQUENCY CONTROL

REF PART NO. DESCRIPTION QTY

R20668D18 MODULE, VARIABLE FREQUENCY CONTROL


01 79Z2718D2 PILOT LIGHT 1
02 56Z448D1 LIGHT BULB 1
03 79Z2721D9 LENS, Green 1
04 75Q287D3 REACTOR 1
05 79Q1145D1 CIRCUIT BREAKER, 3A. 1
06 R11924D17 COMMUNICAION MODULE 1
07 1079Z7637 HUMAN INTERFACE MODULE 1
08 R11924D7 VARIABLE FREQUENCY DRIVE 1
09 R11924D16 CABLE, Programming (Not Shown) 1

Printed: Page 10-7


Tue May 19 16:28:06 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, MOTOR CONTROL

02
03
01 04

05

06
07
08
09
10

Printed: Page 10-8


Tue May 19 16:28:09 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, MOTOR CONTROL

REF PART NO. DESCRIPTION QTY

R20668D15 MODULE, MOTOR CONTROL


01 79Q1145D2 CIRCUIT BREAKER, 7A. 1
02 79Q1050D2 AUXILIARY CONTACT 1
03 79Q1065D1 CONTACTOR 1
04 75Q146D13 COIL, 110/120VAC 1
05 1079Z7042 RELAY, Overload 1
06 1056Z319 PILOT LIGHT 1
07 56Z300D19 LIGHT BULB 1
08 1056Z327 LENS, Green 1
09 NOT USED
10 NOT USED
11 1079Z8126 OVERLOAD RESET (Not Shown) 1

Printed: Page 10-8


Tue May 19 16:28:09 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, MOTOR CONTROL

02
03
01 04

05

06
07
08
09
10

Printed: Page 10-9


Tue May 19 16:28:11 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, MOTOR CONTROL

REF PART NO. DESCRIPTION QTY

R20668D14 MODULE, MOTOR CONTROL


01 79Q1145D3 CIRCUIT BREAKER, 15A. 1
02 79Q1050D2 AUXILIARY CONTACT 1
03 79Q1065D1 CONTACTOR 1
04 75Q146D13 COIL, 110/120VAC 1
05 1079Z7039 RELAY, Overload 1
06 1056Z319 PILOT LIGHT 1
07 56Z300D19 LIGHT BULB 1
08 1056Z327 LENS, Green 1
09 NOT USED
10 NOT USED
11 1079Z8126 OVERLOAD RESET (Not Shown) 1

Printed: Page 10-9


Tue May 19 16:28:11 2009 Sheet 2
Machine
Serial Number: 100042V2

STARTER, REVERSING

01
02

03

Printed: Page 10-10


Tue May 19 16:28:14 2009 Sheet 1
Machine
Serial Number: 100042V2
STARTER, REVERSING

REF PART NO. DESCRIPTION QTY

79Q1053D1 STARTER, REVERSING


01 79Q1065D1 CONTACTOR 2
02 75Q146D13 COIL, 110/120VAC 1
03 1079Z6248 INTERLOCK 1

Printed: Page 10-10


Tue May 19 16:28:14 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, MOTOR CONTROL

06
07

08

01
02
03
04
05 09

10

Printed: Page 10-11


Tue May 19 16:28:17 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, MOTOR CONTROL

REF PART NO. DESCRIPTION QTY

R20668D17 MODULE, MOTOR CONTROL


01 1056Z328 LIGHT 1
02 1079Z7634 LIGHT OPERATOR 1
03 1075Z1946 LIGHT TRANSFORMER 1
04 56Z448D1 LIGHT BULB 1
05 1056Z326 LENS, Green 1
06 79Q1058D1 CONTACTOR 1
07 1075Z1947 COIL, 120VAC 1
08 79Q1145D5 CIRCUIT BREAKER, 50A. 1
09 79Z1050D2 CONTACT, Auxiliary 1
10 1079Z7635 OVERLOAD RELAY 1
11 1079Z8127 OVERLOAD RESET (Not Shown) 1

Printed: Page 10-11


Tue May 19 16:28:17 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, MOTOR CONTROL

02
01 03

04

08
09
10
11
12
05
06
07

Printed: Page 10-12


Tue May 19 16:28:20 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, MOTOR CONTROL

REF PART NO. DESCRIPTION QTY PAGE

R20668D16 MODULE, MOTOR CONTROL


01 79Q1145D4 CIRCUIT BREAKER, 30A. 1
02 79Z1050D2 AUXILIARY CONTACT 1
03 79Q1053D1 CONTACTOR, Reversing 1 10-10
04 1079Z7039 RELAY, Overload 1
05 1079Z7636 SELECTOR SWITCH 1
06 1079Z7633 SWITCH OPERATOR 1
07 1079Z7041 CONTACT BLOCK 2
08 1056Z319 PILOT LIGHT 1
09 56Z300D19 LIGHT BULB 1
10 1056Z327 LENS, Green 1
11 NOT USED
12 NOT USED
13 1079Z8126 OVERLOAD RESET (Not Shown) 1

Printed: Page 10-12


Tue May 19 16:28:20 2009 Sheet 2
Machine
Serial Number: 100042V2

MODULE, MAIN CIRCUIT BREAKER

01
02

Printed: Page 10-13


Tue May 19 16:28:22 2009 Sheet 1
Machine
Serial Number: 100042V2
MODULE, MAIN CIRCUIT BREAKER

REF PART NO. DESCRIPTION QTY

R20668D13 MODULE, MAIN CIRCUIT BREAKER


01 1079Z7035 CIRCUIT BREAKER 1
02 1079Z8119 TERMINAL, Circuit Breaker 3

Printed: Page 10-13


Tue May 19 16:28:22 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, CONSOLE
40
39
43
44
41
45
46
42
12
20
06 01 31
07 02 33
25 03 35
48
49
50
16
17
23
31
33
35

15
23
24

52
54
55
56

20
32
34
36
21
32
34
36
31
33
35 31
33
35

Printed: Page 10-14


Tue May 19 16:28:25 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, CONSOLE

REF PART NO. DESCRIPTION QTY PAGE

R23403F1 INSTALLATION, CONSOLE


01 R23368D1 PANEL, Blank 1
02 R23431F1 PANEL, Chassis, Input/Output 1 10-15
03 R23433F1 PANEL, Power Supply 1 10-16
04 R17078D2 HEATER, 400 Watt (Not Shown) 2
05 NOT USED
06 79Z2717D23 PUSHBUTTON 1
07 14Z588D3 BOOT, Protective 1
08 NOT USED
09 NOT USED
10 NOT USED
11 R23086D1 BRACKET, Heater (Not Shown) 2
12 87P371 BRACKET, Light Mounting 1
13 NOT USED
14 NOT USED
15 87Z477D2 RECEPTICAL, Ground Fault 1
16 87Z536D5 COVER 1
17 87Z256D2 BOX, Handy 4 x 2-1/8 in 1
18 87Z280D1 BOX, Outlet 4 in (Not Shown) 3
19 87Z76D3 COVER (Not Shown) 3
20 022180251 CABLE, S.O., #14-3 Cond., 120 ft AR
21 205480316 CABLE, #12-6 Cond., 60 ft AR
22 201460067 WIRE, Hypalon, #8 AWG., Black, 20 ft (Not Shown) AR
23 201460055 WIRE, Hypalon, #14 AWG., Black, 20 ft AR
24 201460A10 WIRE, Hypalon, #14 AWG., Green, 6 ft AR
25 201460047 WIRE, Hypalon, #18 AWG., Black, 20 ft AR
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 85Z24D3 GRIP, Cord 1/2 in 14
32 85Z24D6 GRIP, Cord 3/4 in 2
33 0944V001 NUT, Lock 1/2 in 14
34 0944V002 NUT, Lock 3/4 in 2
35 79Z1918D1 RING, Sealing 1/2 in 14
36 79Z1918D2 RING, Sealing 3/4 in 2

Printed: Page 10-14


Tue May 19 16:28:25 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, CONSOLE

REF PART NO. DESCRIPTION QTY PAGE

37 NOT USED
38 32Z890D2 TIE, Wire (Not Shown) 50
39 20Q270D16 NUT, Hex 1/4-20UNC 10
40 20Z1768D8 STUD, 1/4-20 x 3/4 in 10
41 3616V007 WASHER, Lock 1/4 in 10
42 3631V005 WASHER, Plain 1/4 in 10
43 86Z67D1 UNISTRUT, 7/8 in x 13 ft 1
44 20Z1271D3 STUDNUT, 1/2-13UNC 14
45 20Q270D32 NUT, 1/2-13UNC 14
46 3616V011 WASHER, Lock 1/2 in 14
47 NOT USED
48 NOT USED
49 NOT USED
50 NOT USED
51 NOT USED
52 R3762D4 LIGHT, Beacon 1
53 14Q266D1 BOX, Junction 1
54 022180151 CABLE, S.O., #16-3 Cond., 3 ft 1
55 85Z24D2 GRIP, Cord 1/2 in 2
56 0948V004 NIPPLE, Chase 1/2 in 1

Printed: Page 10-14


Tue May 19 16:28:25 2009 Sheet 3
Machine
Serial Number: 100042V2

PANEL, INPUT/OUTPUT

22
29 23
31 28 30 38
38 24 15 11 12 13

18
26
22
23
24

POSITION 1 POSITION 2 POSITION 3 POSITION 4 POSITION 5 POSITION 6 POSITION 7 POSITION 8


16

22
19 23
26 24

19
26

17 02 03 03 03 03 04 05 06 07
26 08 08 08 08 08 08 08 08

F6243A

Printed: Page 10-15


Tue May 19 16:28:28 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, INPUT/OUTPUT

REF PART NO. DESCRIPTION QTY

R23431F1 PANEL, INPUT/OUTPUT


01 NOT USED
02 R14217D2 ADAPTER, Remote I/O w/24VDC Power Supply 1
03 R14217D5 MODULE, Input, 24VDC Sink, 16 PT 4
04 R14217D15 MODULE, 8 Output Relay 1
05 R14217D11 MODULE, Source Output, 24VDC, 16 PT 1
06 R14217D12 MODULE, Analog Output, 12 Bit, 4 PT 1
07 R14217D8 MODULE, Analog Input, 12 Bit, 8 PT 1
08 R14217D14 TERMINAL BASE, 3-Wire 8
09 NOT USED
10 NOT USED
11 47Z87D1 ANNUNCIATOR, Volt 1
12 79Z4618D7 ANNUNCIATOR, Hoist Limit 1
13 R23054D1 BRACKET 1
14 NOT USED
15 79Q1676D2 CHANNEL, DIN Rail 24 in 1
16 79Q1676D2 CHANNEL, DIN Rail 35 in 1
17 79Z566D3 WIRE DUCT, 1-1/2 x 3 x 37-1/2 in 1
18 79Z566D4 WIRE DUCT, 2 x 3 x 37-1/2 in 1
19 79Z566D3 WIRE DUCT, 1-1/2 x 3 x 6 in 2
20 NOT USED
21 NOT USED
22 0862V094 SCREW, Pan Hd Mach #10-24UNC x 3/8 in 5
23 3631V004 WASHER, Plain #10 5
24 3616V005 WASHER, Lock #10 5
25 NOT USED
26 20Z1684D1 RIVET, Wire Duct Mounting 18
27 NOT USED
28 79Q1676D17 TERMINAL BLOCK 98
29 79Q1676D18 PLATE, Spacer 7
30 79Q1676D19 COVER, Spacer 7
31 79Q1676D20 CLAMP, End 2
32 79Q1676D21 INSERTION BRIDGE, 2 Position (Not Shown) 7
33 79Q1676D22 INSERTION BRIDGE, 3 Position (Not Shown) 7
34 79Q1676D23 CODING PROFILE (Not Shown) 7
35 79Q1676D8 STRIP, Marker (Not Shown) 10
36 NOT USED

Printed: Page 10-15


Tue May 19 16:28:28 2009 Sheet 2
Machine
Serial Number: 100042V2
PANEL, INPUT/OUTPUT

REF PART NO. DESCRIPTION QTY

37 NOT USED
38 R23431D1 PANEL 1

Printed: Page 10-15


Tue May 19 16:28:28 2009 Sheet 3
Machine
Serial Number: 100042V2

PANEL, POWER SUPPLY

05
28 31
29 32
04 20 30 13 15 14 33 37 15 16

23 24

28
29
30

06
12
AC AC AC
08 OUT OUT OUT 26
IN IN IN 27

28 07
29
30

03 02
11 28
28 29
29 30
30
F6213A

Printed: Page 10-16


Tue May 19 16:28:31 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, POWER SUPPLY

REF PART NO. DESCRIPTION QTY

R23433F1 PANEL, POWER SUPPLY


01 NOT USED
02 84Z299D7 SUPPLY, Power 12 VDC 1
03 84Z299D8 SUPPLY, Power +/-15 VDC 1
04 R21469D7 BREAKER, Circuit 1 PL, 2 A 3
05 75Q331D8 TRANSFORMER, 24 VDC 1
06 79Q1762D5 INVENTER 3
07 84Z166D50 CAPACITOR 3
08 80Z159D15 RESISTOR 2
09 80Z824D47 RESISTOR, (Not Shown) 1
10 NOT USED
11 R23053D1 BRACKET, Power Supply 1
12 16P7281D1 BRACKET 3
13 79Z2730D1 BLOCK, Terminal 600 V/55 A 10
14 79Z2730D9 BLOCK, Terminal 300 V/25 A 29
15 79Z2732D16 BARRIER, End 2
16 79Z2732D20 ANCHOR, End 2
17 79Z2732D10 JUMPER (Not Shown) 15
18 79Z2732D11 JUMPER (Not Shown) 10
19 79Z2732D6 STRIP, Marking 18 in (Not Shown) 2
20 79Q1676D20 CLAMP, End 2
21 NOT USED
22 NOT USED
23 79Q1676D2 CHANNEL, DIN Rail 5 in 1
24 79Z2732D4 CHANNEL, DIN Rail 18 in 1
25 NOT USED
26 0862V079 SCREW, Pan Hd Mach #8-32UNC x 5/8 in 3
27 3631V004 WASHER, Lock #8 3
28 0862V094 SCREW, Pan Hd Mach #10-24UNC x 3/8 in 3
29 3631V004 WASHER, Plain #10 28
30 3616V005 WASHER, Lock #10 28
31 0862V135 SCREW, Pan Hd Mach 1/4-20UNC x 5/8 in 4
32 3631V005 WASHER, Plain 1/4 in 4
33 3616V007 WASHER, Lock 1/4 in 4
34 NOT USED
35 NOT USED
36 NOT USED

Printed: Page 10-16


Tue May 19 16:28:31 2009 Sheet 2
Machine
Serial Number: 100042V2
PANEL, POWER SUPPLY

REF PART NO. DESCRIPTION QTY

37 R23433D1 PANEL 1

Printed: Page 10-16


Tue May 19 16:28:31 2009 Sheet 3
Machine
Serial Number: 100042V2

PANEL, CONTROL CONSOLE

01 08 01 08 02
05 09 05 09 05
12

01
10 05

15

11 13 17

03
05 03
05 16
18

11 13

06 01 04
07 05 05

Printed: Page 10-17


Tue May 19 16:28:33 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, CONTROL CONSOLE

REF PART NO. DESCRIPTION QTY

R22450F1 PANEL, CONTROL CONSOLE


01 79U2337D97 SWITCH, Rocker 6
02 79U2337D89 SWITCH, Rocker 1
03 79U2337D91 SWITCH, Rocker 2
04 79U2337D92 SWITCH, Rocker 1
05 79U2337D112 BUTTON, Rocker 10
06 79Z2717D23 PUSHBUTTON 1
07 14Z588D3 BOOT, Protective-Black 1
08 R16220D1 LED, Red 3
09 80Z824D77 RESISTOR, 5KW, 1500 Ohms 3
10 R22467D1 NAMEPLATE 1
11 R25082D2 LIGHT, Electroluminous 2
12 R22417D1 SUPPORT, Nameplate 1
13 R25082D1 LIGHT, Electroluminous 2
14 20Z1265D46 SCREW, Low Soc Hex Hd Cap #6-32UNC x 3/4 in 20
15 R23163D8 CABLE, PCJ-D1 & PCJ-D2 2
16 R20822D9 CONNECTOR, Plug-in, 14 Position 2
17 79Z5403D11 DECAL, PCJ-D1 & PCJ-D2 4
18 79Z3134D10 TUBING, Heat Shrink 2-1/2 in AR
19 NOT USED
20 79Z1927D8 TERMINAL BLOCK (Not Shown) 2
21 0862V063 SCREW, Pan Hd Mach #6-32UNC x 5/8 in (Not Shown) 8
22 18H4144D3 WASHER, Lock #6 (Not Shown) 8

Printed: Page 10-17


Tue May 19 16:28:33 2009 Sheet 2
Machine
Serial Number: 100042V2

PANEL, CONTROL CONSOLE

01 10 01 01 01 02 09 04 03
05 16 05 05 05 05 10 05 05

06
OVER BREAK 18
11 ON HOLE JOINT LEFT FRONT RIGHT RAISE STOP SET HIGH
OFF STORE OPEN REAR REAR LOWER RELEASE LOW
RAISE
LOWER
AUTO BREAKOUT
DRILL WRENCH MANUAL JACKS AUTO LEVEL BRAKE SPEED
07

12
17
PROPEL

12
22

21
23 13
12 15 08
TYPICAL 19
20 F6088

Printed: Page 10-18


Tue May 19 16:28:36 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, CONTROL CONSOLE

REF PART NO. DESCRIPTION QTY

R22446F1 PANEL, CONTROL CONSOLE


01 79U2337D97 SWITCH, Rocker 7
02 79U2337D90 SWITCH, Rocker 1
03 79U2337D92 SWITCH, Rocker 1
04 79U2337D104 SWITCH, Rocker 1
05 79U2337D112 BUTTON, Rocker 10
06 80U53D2 CONTROLLER 1
07 R8122D1 KNOB, Control 1
08 79Z1927D8 TERMINAL BLOCK 3
09 R16220D1 LED, Red 1
10 80Z824D77 RESISTOR, 5W, 1500 Ohms 2
11 R22466D1 NAMEPLATE 1
12 R25082D3 LIGHT, Electroluminous 3
13 R22422D1 SUPPORT, Nameplate 1
14 20Z1265D46 SCREW, Low Soc Hex Hd Cap #6-32UNC x 3/4 in 20
15 R25082D1 LIGHT, Electroluminous 1
16 R16220D2 LED, Green 1
17 R23163D7 CABLE, PCJ-E1, PCJ-E2, & PCJ-E3 3
18 R24386D1 LUG, Wire 10
19 0862V063 SCREW, Pan Hd Mach #6-32UNC x 5/8 in 12
20 18H4144D3 WASHER, Lock #6 12
21 R20822D9 CONNECTOR, Plug-in, 14 Position 3
22 79Z5403D11 DECAL, PCJ-E1, PCJ-E2, & PCJ-E3 6
23 79Z3134D10 TUBING, Heat Shrink 2-1/2 in AR

Printed: Page 10-18


Tue May 19 16:28:36 2009 Sheet 2
Machine
Serial Number: 100042V2

PANEL, CONTROL CONSOLE

04 04 09 03 11 02
01 10 05 12 04

13

07 07

15

14
16
06

08

Printed: Page 10-19


Tue May 19 16:28:39 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, CONTROL CONSOLE

REF PART NO. DESCRIPTION QTY

R22425F1 PANEL, CONTROL CONSOLE


01 79U2337D89 SWITCH, Rocker 1
02 79U2337D104 SWITCH, Rocker 1
03 80Z1314D12 POTENTIOMETER, 10K 1
04 79U2337D112 BUTTON, Rocker 3
05 R22291D1 KNOB, Control 1
06 R22464D1 NAMEPLATE 1
07 R25082D3 LIGHT, Electroluminous 1
08 R22415D1 SUPPORT, Nameplate 1
09 20Z1265D46 SCREW, Low Soc Hd Cap #6-32UNC x 3/4 in 6
10 79U2337D97 SWITCH, Rocker 1
11 R16220D2 LED, Green 1
12 80Z824D77 RESISTOR, 5KW, 1500 Ohms 1
13 R23163D5 CABLE, PCJ-B 1
14 R20822D9 CONNECTOR, Plug-in, 14 Position 1
15 79Z5403D11 DECAL, PCJ-B 2
16 79Z3134D10 TUBING, Heat Shrink 2-1/2 in AR
17 NOT USED
18 79Z1927D8 TERMINAL BLOCK (Not Shown) 1
19 0862V063 SCREW, Pan Hd Mach #6-32UNC x 5/8 in (Not Shown) 4
20 18H4144D3 WASHER, Lock #6 (Not Shown) 4

Printed: Page 10-19


Tue May 19 16:28:39 2009 Sheet 2
Machine
Serial Number: 100042V2

PANEL, CONTROL CONSOLE

01 02 03 01 15 11 01 11 01 11
04 04 04 04 12 04 12 04 12
04
09
08 08

FT
OPEN ON HOLD EXTEND SET OVER ENGAGE
RUN MIN HOLE
CLOSE OFF STORE x 1000 lbs. RELEASE STORE
RESET RATE OF STORE
DECK BIT DEPTH DECK PENETRATION BIT FORCE BIT AIR PSI ROTARY RPM HOIST
HATCH AIR COUNTER WRENCH BRAKE POSITIONER
PIPE CAROUSEL 08
08

MIN MAX
PROPEL THREAD
07
PULL DOWN
BIT FORCE HOIST DRILL ROTARY
HOIST LIMIT MODE

13
05 08 06 18 10 08 05
20 16 14 20

17
19

TYPICAL
F6090

Printed: Page 10-20


Tue May 19 16:28:42 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, CONTROL CONSOLE

REF PART NO. DESCRIPTION QTY PAGE

R22484F1 PANEL, CONTROL CONSOLE


01 79U2337D97 SWITCH, Rocker 5
02 79U2337D89 SWITCH, Rocker 1
03 79U2337D96 SWITCH, Rocker 1
04 79U2337D112 BUTTON, Rocker 8
05 80U56D1 CONTROLLER 2 10-21
06 80Z1174D5 POTENTIOMETER, 10K 1
07 R22463D1 NAMEPLATE 1
08 R25082D3 LIGHT, Electroluminous 6
09 79U2337D104 SWITCH, Rocker 1
10 79Q1763D7 SWITCH, Rotary, 4 Position 1
11 R16220D1 LED, Red 3
12 80Z824D77 RESISTOR, 5W, 1500 Ohms 3
13 R22468D1 SUPPORT, Nameplate 1
14 R22289D1 KNOB, Bar 1
15 20Z1265D46 SCREW, Low Soc Hd Cap #6-32UNC x 3/4 in 16
16 R23163D5 CABLE, PCJ-C1 Thru PCJ-C4 4
17 R20822D9 CONNECTOR, Plug-in, 14 Position 4
18 79Z5403D11 DECAL, PCJ-C1 Thru PCJ-C4 8
19 79Z3134D10 TUBING, Heat Shrink 2-1/2 in AR
20 R24386D1 LUG, Wire 16
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 79Z1927D8 TERMINAL BLOCK (Not Shown) 4
29 0862V063 SCREW, Pan Hd Mach #6-32UNC x 5/8 in (Not Shown) 16
30 18H4144D3 WASHER, Lock #6 (Not Shown) 16

Printed: Page 10-20


Tue May 19 16:28:42 2009 Sheet 2
Machine
Serial Number: 100042V2

CONTROLLER, SINGLE AXIS JOYSTICK

01

02

03

04

05

06

06

Printed: Page 10-21


Tue May 19 16:28:44 2009 Sheet 1
Machine
Serial Number: 100042V2
CONTROLLER, SINGLE AXIS JOYSTICK

REF PART NO. DESCRIPTION QTY

80U56D1 CONTROLLER, SINGLE AXIS JOYSTICK


01 1006Z2094 KNOB, Upper Deck 1
02 1017Z2294 SPRING, Handle 1
03 1006Z2095 KNOB, Lower Deck 1
04 1045Z3665 BOOT, Rubber 1
05 1080Z2136 POTENTIOMETER, 10K CTR. Tapped 1
06 1079Z8234 MICROSWITCH 1

Printed: Page 10-21


Tue May 19 16:28:44 2009 Sheet 2
Machine
Serial Number: 100042V2

PANEL, CONTROL CONSOLE

09 02
11 11 15

15 01
10

16 FLOOD READ PANEL START STOP 13 19


ON MAIN
LIGHTS OFF MOTOR
03
21
04
05

20
13 22
AC FAN
COOL WARM HEAT DEMIST OFF LOW HIGH
TYPICAL
08
12
29

14
07 06 13 06
18
17 17 17
F6087

Printed: Page 10-22


Tue May 19 16:28:47 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, CONTROL CONSOLE

REF PART NO. DESCRIPTION QTY

R22431F1 PANEL, CONTROL CONSOLE


01 79U2337D90 SWITCH, Rocker 1
02 79U2337D91 SWITCH, Rocker 1
03 79Z2717D31 PUSHBUTTON, 2-Position 1
04 14H1916 GUARD, Pushbutton 1
05 79Z2721D35 CAP, Push-pull 1
06 79Q1682D1 SWITCH, Rotary 2
07 80Z1314D10 POTENTIOMETER, 5K, 2W 1
08 NOT USED
09 79U2337D89 SWITCH, Rocker 3
10 79U2337D116 BUTTON, Rocker-Red 1
11 79U2337D112 BUTTON, Rocker 4
12 R22465D1 NAMEPLATE 1
13 R25082D1 LIGHT, Electroluminous 4
14 R22412D1 SUPPORT, Nameplate 1
15 20Z1265D46 SCREW, Low Soc Hd Cap #6-32UNC x 3/4 in 10
16 R25082D3 LIGHT, Electroluminous 1
17 R22289D1 KNOB, Bar 3
18 NOT USED
19 R23163D5 CABLE, PCJ-A1 & PCJ-A2 2
20 R20822D9 CONNECTOR, Plug-in, 14 Position 2
21 79Z5403D11 DECAL, PCJ-A1 & PCJ-A2 4
22 79Z3134D10 TUBING, Heat Shrink 2-1/2 in AR
23 NOT USED
24 79Z1927D8 TERMINAL BLOCK (Not Shown) 2
25 0862V063 SCREW, Pan Hd Mach #6-32UNC x 5/8 in (Not Shown) 8
26 18H4144D3 WASHER, Lock #6 (Not Shown) 8
27 R30229D1 TAPE, Adhesive (Not Shown) AR
28 NOT USED
29 NOT USED

Printed: Page 10-22


Tue May 19 16:28:47 2009 Sheet 2
Machine
Serial Number: 100042V2

POWER SUPPLY

01

03 05 02 04 06 F4048
08 13 07 09
10 12 11

Printed: Page 10-23


Tue May 19 16:28:50 2009 Sheet 1
Machine
Serial Number: 100042V2
POWER SUPPLY

REF PART NO. DESCRIPTION QTY

100N3240F2 POWER SUPPLY


01 75Z1283 POWER SUPPLY 1
02 79Q251D6 TERMINAL BOARD 1
03 16P7247D2 BRACKET, Mounting 1
04 NOT USED
05 NOT USED
06 0862V061 SCREW, Pan Hd Mach #6-32UNC x 1/2 in MPC 8
07 NOT USED
08 NOT USED
09 3631V002 WASHER, Plain #6 MPC 8
10 NOT USED
11 3616V003 WASHER, Lock #6 MPC 8
12 NOT USED
13 201460051 WIRE, Tie #16 AWG x 30 in AR

Printed: Page 10-23


Tue May 19 16:28:50 2009 Sheet 2
Machine
Serial Number: 100042V2

PANEL, AUTO LEVEL

03
13
14

15

06
09
11

02
13
14

06 04
09 10
11 11

03
13
14

06
09
11

F4602A

Printed: Page 10-24


Tue May 19 16:28:53 2009 Sheet 1
Machine
Serial Number: 100042V2
PANEL, AUTO LEVEL

REF PART NO. DESCRIPTION QTY

R22966F1 PANEL, AUTO LEVEL


01 NOT USED
02 79Z1679D1 SWITCH, Level 1
03 79Q1680D2 SWITCH, Level 2
04 79H2159D12 BOARD, Terminal 1
05 NOT USED
06 16P7182 MOUNTING BRACKET, Level Switch 3
07 NOT USED
08 NOT USED
09 0862V096 SCREW, Pan Hd Mach 3/16-24UNC x 1/2 in 9
10 0862V099 SCREW, Pan Hd Mach 3/16-24UNC x 3/4 in 2
11 3616V005 WASHER, Lock 3/16 in 11
12 NOT USED
13 20Q260D189 SCREW, Hex Hd Cap 1/4-20UNC x 1/2 in 12
14 3616V007 WASHER, Lock 1/4 in 12
15 R22966D1 PANEL 1

Printed: Page 10-24


Tue May 19 16:28:53 2009 Sheet 2
Machine
Serial Number: 100042V2

CABINET, HIGH VOLTAGE


03
02

01 08

06
07

06
07
26 05
04

09
10
11

32 12
03
02 27

30

31
29 06
07

11 03
10 02
17 31 01

13
03 20
02 10 14
27
28 11 19
11
10
20

21

22
26 25 23
24
17
16 15
16
17
18

Printed: Page 10-25


Tue May 19 16:28:55 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE

R11357F3 CABINET, HIGH VOLTAGE


01 20Q270D32 NUT, Hex 1/2-13UNC 15
02 3616V011 WASHER, Lock 1/2 in 39
03 3631V009 WASHER, Plain 1/2 in 36
04 79Q1770D1 SWITCH, High Voltage 1
05 32Z2033D10 LABEL, Identification 2
06 32Q1780D3 DECAL, Notice 3
07 32Q1805D34 LABEL, Identification 3
08 R11357F1 CABINET 1
09 20Q270D24 NUT, Hex 3/8-16UNC 4
10 3616V009 WASHER, Lock 3/8 in 48
11 3631V007 WASHER, Plain 3/8 in 48
12 6Q455 HANDLE, High Voltage Switch 1
13 27Q719D7 GLASS 1
14 27Z385 CHANNEL, Window 7 ft. AR
15 75Q8D1 TRANSFORMER, Current 3
16 3631V005 WASHER, Plain 1/4 in 29
17 3616V007 WASHER, Lock 1/4 in 29
18 20Q260D191 SCREW, Hex Hd Cap 1/4-20UNC x 5/8 in 12
20 20Q260D255 SCREW, Hex Hd Cap 3/8-16UNC x 5/8 in 32
19 79U2410 CONTACTOR, High Voltage 1 10-27
21 79T380 BARRIER, Insulating 8
22 79T381 BRACE, Barrier 4
23 20Q260D192 SCREW, Hex Hd Cap 1/4-20UNC x 3/4 in 17
24 20Q270D16 NUT, Hex 1/4-20UNC 29
25 79Z1495D8 FUSE, Main Compressor 3
26 79Z2629 SUPPORT, Fuse 6
27 20Q260D323 SCREW, Hex Hd Cap 1/2-13UNC x 3/4 in 28
28 79Z1040D2 STANDOFF/INSULATOR 16
29 R6258D2 ARRESTOR, Lightning 3
30 20Q260D329 SCREW, Hex Hd Cap 1/2-13UNC x 1-3/4 in 3
31 R20781D1 BRACKET, Lightning Arrestor 6
32 79Z1495D8 FUSE, Main Transformer 3
-- 79H2159D13 TERMINAL BLOCK (Not Shown) 1
0862V094 SCREW, Pan Hd Cap #10-24UNC x 3/8 in (Not Shown) 2
18Z733D7 WASHER, Lock 3/16 in (Not Shown) 2
R11560D1 COVER, High Voltage Switch (Not Shown) 1

Printed: Page 10-25


Tue May 19 16:28:55 2009 Sheet 2
Machine
Serial Number: 100042V2
CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE

-- 207460080 WIRE, #1 AWG-7.45 KV, 85 ft (Not Shown) AR


201460055 WIRE, #14 AWG, 45 ft (Not Shown) AR

Printed: Page 10-25


Tue May 19 16:28:55 2009 Sheet 3
Machine
Serial Number: 100042V2

CABINET, HIGH VOLTAGE


03
02

01 08

06
07

06
07
26 05
04

09
10
11

32 12
03
02 27

30

31
29 06
07

11 03
10 02
17 31 01

13
03 20
02 10 14
27
28 11 19
11
10
20

21

22
26 25 23
24
17
16 15
16
17
18

Printed: Page 10-26


Tue May 19 16:28:58 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE

R11357F4 CABINET, HIGH VOLTAGE


01 20Q270D32 NUT, Hex 1/2-13UNC 15
02 3616V011 WASHER, Lock 1/2 in 39
03 3631V009 WASHER, Plain 1/2 in 36
04 79Q1770D1 SWITCH, High Voltage 1
05 32Z2033D10 LABEL, Identification 2
06 32Q1780D3 DECAL, Notice 3
07 32Q1805D39 LABEL, Identification 3
08 R11357F1 CABINET 1
09 20Q270D24 NUT, Hex 3/8-16UNC 4
10 3616V009 WASHER, Lock 3/8 in 48
11 3631V007 WASHER, Plain 3/8 in 48
12 6Q455 HANDLE , High Voltage Switch 1
13 27Q719D7 GLASS 1
14 27Z385 CHANNEL, Window 7 ft. AR
15 75Q8D1 TRANSFORMER, Current 3
16 3631V005 WASHER, Plain 1/4 in 29
17 3616V007 WASHER, Lock 1/4 in 29
18 20Q260D191 SCREW, Hex Hd Cap 1/4-20UNC x 5/8 in 12
19 79U2410 CONTACTOR, High Voltage 1 10-27
20 20Q260D255 SCREW, Hex Hd Cap 3/8-16UNC x 5/8 in 32
21 79T380 BARRIER, Insulating 8
22 79T381 BRACE, Barrier 4
23 20Q260D192 SCREW, Hex Hd Cap 1/4-20UNC x 3/4 in 17
24 20Q270D16 NUT, Hex 1/4-20UNC 29
25 79Z5647D3 FUSE, Main Compressor 3
26 79Z2629 SUPPORT, Fuse 6
27 20Q260D323 SCREW, Hex Hd Cap 1/2-13UNC x 3/4 in 28
28 79Z1040D2 STANDOFF/INSULATOR 16
29 R6258D4 ARRESTOR, Lightning 3
30 20Q260D329 SCREW, Hex Hd Cap 1/2-13UNC x 1-3/4 in 3
31 R20781D1 BRACKET, Lightning Arrestor 6
32 79Z5647D2 FUSE, Main Transformer 3
-- 79H2159D13 TERMINAL BLOCK (Not Shown) 1
0862V094 SCREW, Pan Hd Cap #10-24UNC x 3/8 in (Not Shown) 2
18Z733D7 WASHER, Lock 3/16 in (Not Shown) 2
R11560D1 COVER, High Voltage Switch (Not Shown) 1

Printed: Page 10-26


Tue May 19 16:28:58 2009 Sheet 2
Machine
Serial Number: 100042V2
CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE

-- 207460080 WIRE, #1 AWG-7.45 KV, 85 ft (Not Shown) AR


201460055 WIRE, #14 AWG, 45 ft (Not Shown) AR

Printed: Page 10-26


Tue May 19 16:28:58 2009 Sheet 3
Machine
Serial Number: 100042V2

CONTACTOR, HIGH VOLTAGE

01

02

03

13 04

05

12 06

11
07

08

10 09

Printed: Page 10-27


Tue May 19 16:29:01 2009 Sheet 1
Machine
Serial Number: 100042V2
CONTACTOR, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY

79U2410 CONTACTOR, HIGH VOLTAGE


1079Z2319 INTERRUPTER ASSY., Main contact 3
01 1079Z2320 INTERRUPTER, Vacuum 1
02 STRAP, Current interchange - Flexible 1
03 CLAMP, Lower 1
04 INSULATOR, Movable 1
05 1017Z1459 SPRING, Overtravel 3
1079Z2318 CONTACT ASSY., Normally closed 1
06 1079Z2315 CONTACT, Normally closed 2
07 1079Z2316 CONTACT, Normally closed - Control circuit 1
08 1080Z489 RESISTOR, 100 Ohm 4
09 1075Z793 COIL 2
10 1079Z2321 FUSE 1
11 1075Z889 RECTIFIER 1
1079Z2317 CONTACT ASSY., Normally open 1
12 1079Z2314 CONTACT, Normally open 3
13 80Q35D10 VARISTOR, Coil suppression 1
14 1080Z490 VARISTOR, Terminal 1
15 1084Z47 CAPACITOR 1

Printed: Page 10-27


Tue May 19 16:29:01 2009 Sheet 2
Machine
Serial Number: 100042V2

CABINET, H.V. DISCONNECT


01
02

03

04 08
05
06 01

07 05

06 09

17

14
13 10
12 11

14 15
13
16

18
19
20
21

09
21
20
19
22

21

04
05 23
06

Printed: Page 10-28


Tue May 19 16:29:04 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, H.V. DISCONNECT

REF PART NO. DESCRIPTION QTY

R20565F6 CABINET, H.V. DISCONNECT


01 R20565D1 CABINET 1
02 6Q455 HANDLE, Switch 1
03 18T17870D2 STAND OFF 3
04 3631V007 WASHER, Flat 3/8 in 8
05 3616V009 WASHER, Lock 3/8 in 14
06 20Q270D24 NUT, Hex 3/8-16UNC 8
07 79Q1770D1 SWITCH, High Voltage 1
08 330241840 GASKET, 3/4 x 1-1/4 in AR
09 20Q260D253 SCREW, Hex Hd Cap 3/8-16UNC x 1/2 in 10
10 27Q694D2 GLASS 1
11 27Z385 CHANNEL, Window 7 ft AR
12 20Q270D32 NUT, Hex 1/2-13UNC 8
13 3616V011 WASHER, Lock 1/2 in 8
14 3631V009 WASHER, Flat 1/2 in 8
15 32H226 HINGE, Rod Bolt 3/8 in 2
16 20Q260D323 SCREW, Hex Hd Cap 1/2-13UNC x 3/4 in 8
17 R27473D1 ANGLE, Mounting 2
18 R20966D3 MOUNTING PLATE, Coupler 1
19 3631V005 WASHER, Flat 1/4 in 20
20 3616V007 WASHER, Lock 1/4 in 20
21 20Q260D189 SCREW, Hex Hd Cap 1/4-20UNC x 1/2 in 20
22 87Z155D81 COUPLER 1
23 R17894D1 BRACKET, Coupler 1
-- 87Z155D84 COMPOUND, Coldpour (Not Shown) AR
79U2522D24 TERMINAL, Solderless #8 AWG, 3/8 in Stud (Not Shown) 1
79U2522D47 TERMINAL, Solderless #2/0 AWG, 3/8 in Stud (Not Shown) 3
21Z587D11 SEALANT, Silicone (Not Shown) AR

Printed: Page 10-28


Tue May 19 16:29:04 2009 Sheet 2
Machine
Serial Number: 100042V2

CABINET, SOLENOIDS

16 16
05 11 12 13 20 15 32 32 21
06 71
07 02
08

03
(EMPTY)

(EMPTY)

(EMPTY)

(EMPTY)

(EMPTY)
10

05
06
07
08
05
06
07 05
06
04 07
28 17 28 17 28
05 25
30 30
06
07

27

09 09 09
29 22 26 31 29 26 31 29 22 26 27
23 23
24 ENCLOSURE WITH COVER REMOVED 24
F6100

Printed: Page 10-29


Tue May 19 16:29:06 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, SOLENOIDS

REF PART NO. DESCRIPTION QTY

R19736F3 CABINET, SOLENOIDS


01 NOT USED
02 R19736D1 ENCLOSURE 1
03 NOT USED
04 79Z566D4 DUCT, Wire 3 x 3 x 24 in AR
05 0862V096 SCREW, Pan Hd #10-24UNC x 1/2 in 36
06 3616V005 WASHER, Lock #10 36
07 3631V004 WASHER, Flat #10 36
08 2136V005 NUT, Hex #10-24UNC 16
09 R22084D1 TERMINAL BLOCK, Tri-level 48
10 79U2704D34 RACK, 13 Slot 1
11 79U2704D38 POWER SUPPLY, 24VDC 1
12 79U2704D71 ADAPTER, Remote I/O 1
13 79U2704D2 MODULE, 16 Input 120 VAC 1
14 NOT USED
15 R19695D3 RESOLVER, 18 Bit 1
16 79U2704D70 MODULE, 12 Output, 120 VAC 4
17 R22478D1 TERMINAL BLOCK 60
18 R22118D35 CABLE (LJRS) (Not Shown) 1
19 R22118D36 CABLE (RJRS) (Not Shown) 1
20 79U2704D10 MODULE, Analog Input 1
21 79U2704D53 FILLER, Slot 3
22 85Z24D2 GRIP, Cord 42
23 79Z1918D1 O-RING & STEEL GASKET 42
24 0944V001 NUT, Lock, Conduit 1/2 in 42
25 79U2678D3 RAIL, Mounting 27 in 1
26 R22084D2 BARRIER, End 3
27 R22084D3 ANCHOR, End 2
28 R22084D4 JUMPER, Side, 10 Pole 6
29 R22084D5 TABS, Marking 48
30 R22478D4 TABS, Marking 60
31 R22478D2 BARRIER, End 2
32 79U2704D86 FUSE, 3Amp 8
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED

Printed: Page 10-29


Tue May 19 16:29:06 2009 Sheet 2
Machine
Serial Number: 100042V2
CABINET, SOLENOIDS

REF PART NO. DESCRIPTION QTY

37 NOT USED
38 NOT USED
39 R22118D7 CABLE (MRSA) (Not Shown) 1
40 R22118D8 CABLE (MRSB) (Not Shown) 1
41 R22118D9 CABLE (DCSA) (Not Shown) 1
42 R22118D10 CABLE (DCSB) (Not Shown) 1
43 R22118D11 CABLE (RDSA) (Not Shown) 1
44 R22118D12 CABLE (RDSB) (Not Shown) 1
45 R22118D13 CABLE (MAPSA) (Not Shown) 1
46 R22118D14 CABLE (MAPSB) (Not Shown) 1
47 R22118D15 CABLE (DHRSA) (Not Shown) 1
48 R22118D16 CABLE (DHRSB) (Not Shown) 1
49 R22118D17 CABLE (BBLSA) (Not Shown) 1
50 R22118D18 CABLE (BBLSB) (Not Shown) 1
51 R22118D19 CABLE (DWSA) (Not Shown) 1
52 R22118D20 CABLE (DWSB) (Not Shown) 1
53 R22118D21 CABLE (BOW1SA) (Not Shown) 1
54 R22118D22 CABLE (BOW1SB) (Not Shown) 1
55 R22118D23 CABLE (BOW2SA) (Not Shown) 1
56 R22118D24 CABLE (BOW2SB) (Not Shown) 1
57 R22118D25 CABLE (RSA) (Not Shown) 1
58 R22118D26 CABLE (RSB) (Not Shown) 1
59 R22118D27 CABLE (AWSA) (Not Shown) 1
60 R22118D28 CABLE (AWSB) (Not Shown) 1
61 R22118D29 CABLE (JFSA) (Not Shown) 1
62 R22118D30 CABLE (JFSB) (Not Shown) 1
63 R22118D31 CABLE (JLRSA) (Not Shown) 1
64 R22118D32 CABLE (JLRSB) (Not Shown) 1
65 R22118D33 CABLE (JRRSA) (Not Shown) 1
66 R22118D34 CABLE (JRRSB) (Not Shown) 1
67 R25996D1 CABLE (BBTPLA) (Not Shown) 1
68 R25996D2 CABLE (BBTPLB) (Not Shown) 1
69 NOT USED
70 NOT USED
71 R24467D2 CABLE, Module, Resolver 1
72 R22118D53 CABLE (PR1SA) (Not Shown) 1
73 R22118D54 CABLE (PR1SB) (Not Shown) 1

Printed: Page 10-29


Tue May 19 16:29:06 2009 Sheet 3
Machine
Serial Number: 100042V2
CABINET, SOLENOIDS

REF PART NO. DESCRIPTION QTY

74 R22118D55 CABLE (PR2SA) (Not Shown) 1


75 R22118D56 CABLE (PR2SB) (Not Shown) 1
76 R25996D3 CABLE (UPPSA) (Not Shown) 1
77 R25996D4 CABLE (UPPSB) (Not Shown) 1
78 R25996D5 CABLE (LPPSA) (Not Shown) 1
79 R25996D6 CABLE (LPPSB) (Not Shown) 1
80 R22118D57 CABLE (HSS) (Not Shown) 1
81 R22118D58 CABLE (HBS) (Not Shown) 1

Printed: Page 10-29


Tue May 19 16:29:06 2009 Sheet 4
Machine
Serial Number: 100042V2

CABINET, HYDRAULIC CONTROL

10
11
12 05 44
04 13 16 06 15 17 45 51 52 46

02
X X X

07
08

03
10 X X
PADLOCK
LATCH
11
12 10
13 X X X X 11
12
09 X X X X
13
10 HEATER
11
12 X X

13 X

14
X X

10
11
12 47 10
13 11
48
49 12
50 13
53
54
F6101
55

Printed: Page 10-30


Tue May 19 16:29:09 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, HYDRAULIC CONTROL

REF PART NO. DESCRIPTION QTY

R21330F1 CABINET, HYDRAULIC CONTROL


01 NOT USED
02 R21330D1 ENCLOSURE 1
-- R21309D6 HEATER 1
03 79U2704D33 RACK, 10 Slot 1
04 79U2704D38 POWER SUPPLY 1
05 79U2704D71 MODULE, Remote I/O Adapter 1
06 79U2704D10 MODULE, Input, Analog 1
07 R21314D1 GLASS, Laminated 1
08 27Z385 CHANNEL, Window 4 ft 1
09 79Z566D4 DUCT, Wire 3 x 3 x 20 in AR
10 0862V096 SCREW, Pan Hd Mach #10-24UNC x 1/2 in 37
11 3631V004 WASHER, Plain #10 37
12 3616V005 WASHER, Lock #10 37
13 2136V005 NUT, Hex #10-24UNC 37
14 013930133 ANGLE, 2 x 2 x 1/4 x 4 in 4
15 79U2704D74 CARD, Rtd 1
16 NOT USED
17 79U2704D4 MODULE, Input 2
18 022180151 CABLE, #16 AWG, 3 Cond., 12 ft AR
19 21Z739D1 TAPE, 5 in 2
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED

Printed: Page 10-30


Tue May 19 16:29:09 2009 Sheet 2
Machine
Serial Number: 100042V2
CABINET, HYDRAULIC CONTROL

REF PART NO. DESCRIPTION QTY

36 NOT USED
37 NOT USED
38 NOT USED
39 NOT USED
40 NOT USED
41 NOT USED
42 NOT USED
43 32Q1639D317 SIGN 2
44 79U2704D70 MODULE, 12 Output 120VAC 2
45 79U2704D86 FUSE, 3Amp 4
46 NOT USED
47 79Z3459D1 TERMINAL BLOCK 16
48 79Z3459D2 BARRIER, End 2
49 79Z3459D7 JUMPER 2
50 79Z3459D4 CHANNEL, Mounting 1
51 79U2704D1 MODULE, 8 Input 120VAC 1
52 79U2704D53 PLATE, Filler 1
53 NOT USED
54 NOT USED
55 NOT USED

Printed: Page 10-30


Tue May 19 16:29:09 2009 Sheet 3
Machine
Serial Number: 100042V2

LOAD CENTER
01

02 03

04 05

06 07

08
09

10
11

Printed: Page 10-31


Tue May 19 16:29:12 2009 Sheet 1
Machine
Serial Number: 100042V2
LOAD CENTER

REF PART NO. DESCRIPTION QTY

79U2676D50 LOAD CENTER


01 79Q639D1 BREAKER, Circuit, 3 Pole/225 A - Main 1
02 79Q1137D9 BREAKER, Circuit, 3 Pole/60 A-Welder Receptacle 1
03 79Q1137D4 BREAKER, Circuit, 3 Pole/30 A-Air Conditioner 1
04 79Q1137D8 BREAKER, Circuit, 3 Pole/50 A-Machinery House Heater 1
05 79Q1137D1 BREAKER, Circuit, 3 Pole/15 A-Water Tank Heater 1
06 79Q1137D1 BREAKER, Circuit, 3 Pole/15 A-Cable Reel 1
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED

Printed: Page 10-31


Tue May 19 16:29:12 2009 Sheet 2
Machine
Serial Number: 100042V2
LOAD CENTER

REF PART NO. DESCRIPTION QTY

79U2677D5 LOAD CENTER (Not Illustrated)


01 79Q1871D3 BREAKER, Circuit 1 Pole/20A - Switch Duty 6
02 79Q1871D2 BREAKER, Circuit 1 Pole/15A - Switch Duty 15
03 79Q1871D17 BREAKER, Circuit 3 Pole/20A - w/ shunt trip 1
04 79Q1871D1 BREAKER, Circuit 1 Pole/10A 5

Printed: Page 10-32


Tue May 19 16:29:14 2009 Sheet 1
Machine
Serial Number: 100042V2

PUSHBUTTON,CABLE REEL

CABLE REEL MAINT.


CONTROL STATION

START

01
17 02
07
STOP

09 03
18 08
PAY TAKE
OUT UP

OPERATION 04
NORM. MAINT.

HARNISCHFEGER
P&H 05
06

12
13
14
11 15
F4940

Printed: Page 10-33


Tue May 19 16:29:17 2009 Sheet 1
Machine
Serial Number: 100042V2
PUSHBUTTON,CABLE REEL

REF PART NO. DESCRIPTION QTY

R4579F3 PUSHBUTTON, CABLE REEL


01 79Z4823D3 ENCLOSURE 1
02 79Z1843D250 PUSHBUTTON - Black 1
03 79Z1843D251 PUSHBUTTON - Red 1
04 79Z2719D65 SWITCH, Selector, 3 Position 1
05 79Z2719D5 SWITCH, Selector, 2 Position 1
06 79Z2721D18 CONTACT, Reed 3
07 14Z588D3 BOOT, Black 1
08 14Z588D1 BOOT, Red 1
09 R4578D1 NAMEPLATE 1
10 21Z829 SEALANT, Silicone AR
11 075380158 CABLE, #16 AWG, 10-Cond. x 20 ft AR
12 85Z24D35 GRIP, Cord 1/2 in 2
13 79Z1918D1 RING, Sealing 1/2 in 2
14 0944V001 NUT, Lock 1/2 in 2
15 0906V001 BUSHING, End 1/2 in 2
16 030703720 CHAIN, #50 x 8 ft AR
17 NOT USED
18 NOT USED

Printed: Page 10-33


Tue May 19 16:29:17 2009 Sheet 2
Machine
Serial Number: 100042V2

INSTALLATION, HOUSE LIGHTING


WIRE TROUGH
BELOW DECK 01 (F1)
03
21 47
46
34 04 55
69 (F2) 36 (F1) 06 56
47 19 57
A B
04 55 (F2) 26 58
(F1) 06 56
19 57
(F2) 26 58 24
16 JUNCTION BOX #21

33 02 (F1)
28 FIXTURE #3
35 03
40 46
59 24 70 (F2) WIRE TROUGH
BELOW DECK
FIXTURE #2

FIXTURE #4
JUNCTION BOX #2310
(TYPICAL 42 16 JUNCTION BOX #22
3 PLACES) 55 42
56 02 (F1) 55
57 03 23
56
46
58 11 29 57
70 (F2)
68 (F1) 58
(TYPICAL 43 FIXTURE #1 71 (F2)
3 PLACES) 55
56 28
38 (F2)
57 A B 65 (F1)
58
47 47
04 55 24 01 (F1) 04 55
(F1) 06 56 03 (F1) 06 56
19 57 46 34 19 57
69 (F2) 36
(F2) 26 58 (F2) 26 58
66
67

F6234

Overall Plan View

Printed: Page 10-34


Tue May 19 16:29:20 2009 Sheet 1
Machine
Serial Number: 100042V2

INSTALLATION, HOUSE LIGHTING


11 51 55 10 50 JUNCTION BOX #23
14 52 56 17 55
47 53 57 33 EXTERIOR HOUSE LIGHT
47 56
EXTERIOR 48 54 58 35
48 57 JUNCTION BOX LOCATED
HOUSE 40
42 33 49 58 ON OUTSIDE OF BOX
LIGHT 28 59
23 55 23 35
220V LOADCENTER
(F2 ONLY)

33 23 23
35 28
40
59
33 33
35 35

11 35
11 55 20 48
20 56 (F1) 22 55 72
(F1)22 57 23 56 73
(F2)32 58 (F2) 32 57 74
48 33 58 75

VIEW A-A
(LEFT HAND MACHINERY HOUSE)

33 16 55 16 55
35 18 56 18 56
40 49 57 49 57 33
59 50 58 27 27 50 58 35
EXTERIOR HOUSE LIGHT 60
39 68 40
62
28 62 71 59

27
34 39
36 60
28
34 24 34
36 34
24 36
36

VIEW B-B
09 55 07 55 (RIGHT HAND MACHINERY HOUSE) 07 55 08 55
11 56 11 56 11 56 09 56
13 57 15 57 15 57 11 57
47 58 48 58 48 58 12 58
47

F6234A

Inside Walls

Printed: Page 10-34


Tue May 19 16:29:20 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, HOUSE LIGHTING

REF PART NO. DESCRIPTION QTY

R19427F1 INSTALLATION, HOUSE LIGHTING


01 R22045D1 LIGHT FIXTURE, Fluorescent 2
02 R22045D3 LIGHT FIXTURE, Fluorescent 2
03 56Z438D4 LAMP, Fluorescent, 40 Watt, 4 ft 8
04 56Q53D2 LIGHT FIXTURE, Incandescent 4
05 NOT USED
06 56Z10 LAMP, Incandescent 100 Watt 4
07 87Z407D1 RECEPTACLE, Ground Fault 20 AMP 2
08 79Z2288D2 SWITCH, Toggle, Single Pole, 20 AMP 1
09 79Z2288D3 SWITCH, Toggle, Three Way, 15 AMP 2
10 14Z545D3 JUNCTION BOX 1
11 87Z280D2 BOX, Outlet 4 x 4 x 2-1/8 in 6
12 79Z2289D4 COVER, 4 x 4 in, 2 Toggle 1
13 79Z2289D1 COVER, 4 x 4 in, 1 Toggle 1
14 87Z76D2 COVER, 4 x 4 in, Blank 1
15 87T177 COVER, 4 x 4 in, Ground Fault Receptacle 2
16 14Z545D7 JUNCTION BOX 2
17 79H2159D10 TERMINAL BLOCK 1
18 79H2159D17 TERMINAL BLOCK 2
19 16T9418 BRACKET, Light Mount 4
20 79Z2289D3 COVER, 4 x 4 in, Duplex Receptacle 2
21 87Z327D2 ELBOW, Pulling 3/4 in, 90 deg 1
22 87Z69 RECEPTACLE, Duplex 15 AMP 2
23 032413116 CONDUIT, Metallic 1/2 in x 30 ft AR
24 032413180 CONDUIT, Metallic 3/4 in x 50 ft AR
25 304A13116 LIQUIDTIGHT, 1/2 in x 10 ft AR
26 NOT USED
27 304A13244 LIQUIDTIGHT, 1 in x 6 ft AR
28 022180250 CORD, S.O., 2 Cond., #14 AWG, 30 ft AR
29 022180251 CORD, S.O., 3 Cond., #14 AWG, 50 ft AR
30 201460055 CABLE, #14 AWG, Single Conductor, Hypalon, Black, 150 ft AR
31 201460059 CABLE, #12 AWG, Single Conductor, Hypalon, Black, 150 ft AR
32 NOT USED
33 0906V001 BUSHING, Insulating 1/2 in 22
34 0906V002 BUSHING, Insulating 3/4 in 20
35 0944V001 NUT, Lock 1/2 in 6
36 0944V002 NUT, Lock 3/4 in 24

Printed: Page 10-34


Tue May 19 16:29:20 2009 Sheet 3
Machine
Serial Number: 100042V2
INSTALLATION, HOUSE LIGHTING

REF PART NO. DESCRIPTION QTY

37 79Z878D1 CONNECTOR, Straight Liquidtight 1/2 in 2


38 NOT USED
39 79Z878D3 CONNECTOR, Straight Liquidtight 1 in 4
40 85Z24D3 GRIP, Cord 1/2 in NPT 12
41 0929V002 COUPLING, Conduit 1/2 in 2
42 0909V002 CLAMP, Conduit 1/2 in 10
43 0909V003 CLAMP, Conduit 3/4 in 6
44 21Z854 TAPE, Electrical 1
45 NOT USED
46 R25651D1 BRACKET, Angle 8
47 79Q242D113 TERMINAL, Ring Tongue, 16-14 AWG 25
48 79Q242D115 TERMINAL, Ring Tongue, 12-10 AWG 25
49 20Z41D10 SCREW, Thread Forming 3/16 in 6
50 3616V005 WASHER, Lock 3/16 in 6
51 0860V053 SCREW, Rd Hd Mach #8-32UNC x 3/8 in 24
52 3631V003 WASHER, Plain #8 24
53 3616V004 WASHER, Lock #8 24
54 2136V004 NUT, Hex #8-32UNC 24
55 20Q260D191 SCREW, Hex Hd Cap 1/4-20UNC x 5/8 in 70
56 3631V005 WASHER, Plain 1/4 in 70
57 3616V007 WASHER, Lock 1/4 in 70
58 20Q270D16 NUT, Hex 1/4-20UNC 70
59 79Z1918D1 RING, Sealing 1/2 in 15
60 79Z879D3 CONNECTOR, Liquidtight, 1 in, 45 deg 3
61 0906V003 BUSHING, Insulating 1 in 4
62 0944V003 NUT, Lock 1 in 4
63 NOT USED
64 NOT USED
65 87Z374D3 PLUG, Twist-Lock, 3 Wire, 120 VAC 1
66 85Z24D5 GRIP, Cord 3/4 in NPT 1
67 79Z1918D2 RING, Sealing 3/4 in 1
68 87Z374D2 RECEPTACLE, Twist-Lock, 3 Wire, 120 VAC 1
69 NOT USED
70 NOT USED
71 NOT USED
72 NOT USED
73 NOT USED

Printed: Page 10-34


Tue May 19 16:29:20 2009 Sheet 4
Machine
Serial Number: 100042V2
INSTALLATION, HOUSE LIGHTING

REF PART NO. DESCRIPTION QTY

74 NOT USED
75 NOT USED

Printed: Page 10-34


Tue May 19 16:29:20 2009 Sheet 5
Machine
Serial Number: 100042V2

INSTALLATION, GROUND LIGHTING

14
01
02
08
40
13
15
TYPICAL FIXTURE INSTALLATION 21
23
24
36
14
14 37

03
06
07
09
20 11
22 16 12
23 13
24 20
23

CABLE SUPPORT
APPROX 25 PLACES

01
04 23 02
05 28 08
17 10 29 40
13 32 13
15 36 15
20 37 21
14 23
24
14 14 36
37
10
19
30 JUNCTION
JUNCTION
13 BOX #25
BOX #24

15
17
20
18 03 20
23
33 06 23
28
34 07 32
29
35 31 09 36
36 14
37 13 37
F6272

Printed: Page 10-35


Tue May 19 16:29:23 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, GROUND LIGHTING

REF PART NO. DESCRIPTION QTY

R19425F1 INSTALLATION, GROUND LIGHTING


01 56Q53D1 LIGHT FIXTURE, Ceiling Mount 11
02 56Z10 LAMP, Incandescent, 100 Watt, 110 VAC 11
03 87Z407D1 RECEPTACLE, Ground Fault, 20 AMP 2
04 14Z545D3 JUNCTION BOX, 8 x 6 x 3-1/2 in 1
05 79H2159D10 TERMINAL BLOCK 1
06 87Z311D1 BOX, Outlet 1/2 in Inlet 2
07 87Z531D1 COVER, Ground Fault Receptacle, Weatherproof 2
08 16T9418 BRACKET, Light Fixture 11
09 16N3343D31 PAD, Mounting, Outlet Box, 3/8 in 2
10 16N3344D25 PAD, Mounting, Junction Box, 1/2 in 4
11 87Z327D1 ELBOW, Pulling 1/2 in, 90 deg 1
12 0949V004 BUSHING, Insulating 1/2 in 1
13 0944V001 NUT, Lock 1/2 in 12
14 206980251 CABLE, Teck 90, #14 AWG., 3-Conductor, 600V x 160 ft AR
15 R7685D2 FITTING, Star Teck, 1/2 in, Armor Range 25
16 0909V003 CLAMP, Conduit 3/4 in 25
17 304A13180 LIQUIDTIGHT, 3/4 in x 10 ft AR
18 79Z878D2 CONNECTOR, Straight, Liquidtight 3/4 in 2
19 14Z545D4 BOX, Junction 6 x 6 x 4 in 1
20 0846V122 SCREW, Hex Hd Mach 1/4-20UNC x 3/4 in 40
21 20Q260D194 SCREW, Hex Hd Cap 1/4-20UNC x 1 in 25
22 3631V005 WASHER, Plain 1/4 in 25
23 3616V007 WASHER, Lock 1/4 in 60
24 20Q270D16 NUT, Hex 1/4-20UNC 50
25 79Q242D113 TERMINAL, Ring Tongue, 16-14 AWG, #8 Stud (Not Shown) AR
26 79Q242D115 TERMINAL, Ring Tongue, 12-10 AWG, #8 Stud (Not Shown) AR
27 21Z854 TAPE, Electrical (Not Shown) AR
28 20Z41D10 SCREW, Thread Forming 3/16 in 4
29 3616V005 WASHER, Lock 3/16 in 4
30 79H2159D7 TERMINAL BLOCK 1
31 304A13116 LIQUIDTIGHT, 1/2 in x 5 ft AR
32 79Z878D1 CONNECTOR, Straight, Liquidtight 1/2 in 2
33 79Z1918D2 RING, Sealing 3/4 in 2
34 0944V002 NUT, Lock 3/4 in 2
35 0906V002 BUSHING, End 3/4 in 2
36 79Z1918D1 RING, Sealing 1/2 in 12

Printed: Page 10-35


Tue May 19 16:29:23 2009 Sheet 2
Machine
Serial Number: 100042V2
INSTALLATION, GROUND LIGHTING

REF PART NO. DESCRIPTION QTY

37 0906V001 BUSHING, End 1/2 in 12


38 205480312 CABLE, #12 AWG, 2-Conductor, 600V x 60 ft AR
39 205480314 CABLE, #12 AWG, 4-Conductor, 600V x 20 ft AR
40 NOT USED

Printed: Page 10-35


Tue May 19 16:29:23 2009 Sheet 3
Machine
Serial Number: 100042V2

INSTALLATION, FLOODLIGHTS
FLOODLIGHT #6 BALLAST #6 FLOODLIGHT #5
01 26 13 04 26 13 01 26
03 27 14 09 27 14 03 27
13 28 15 13 28 15 13 28
14 29 16 14 29 16 14 29
15 15 15
TO JUNCTION
BOX #21

SEE DETAIL A

07 07

08
MAST SUPPORT FLOODLIGHTS 08
23 (BACKSIDE) 23
24 19 18 BALLAST #5 24
25 20 04 26 25
21 09 27
22 OPERATORS CAB 13 28
14 29
DETAIL A FLOODLIGHTING ARRANGEMENT
15
(TYPICAL CABLE
SUPPORT CLAMP)
FLOODLIGHT #4
01 26
03 27
FLOODLIGHT #2
01 26 13 28
03 27 14 29
13 28 15
14 29
15

BALLAST #4
04 26
13 27
14 28
15 29

30
31
FLOODLIGHT #3
02 26
03 27
BALLAST #2 04 26
13 28
13 27
14 29
14 28
15
15 29

BALLAST #3 04 26
13 27 JUNCTION BOX
14 28 26
15 29 BALLAST #1 FLOODLIGHT #1 27
04 26 01 26 28
13 27 03 27 29
14 28 13 28
FLOODLIGHT #7 14 29
01 15 29
15
03 BALLAST #7
13 04 26
14 13 27
06 15 14 28
23 15 29
24
TO JUNCTION BOX #24
25 (REAR DECK, R.H. SIDE,
10
26 EXISTING FOR GOUNDLIGHTING)
26
27 27
28 28
29 29
JUNCTION BOX #25
CABLE, TECK 90, #14 AWG. 3 (EXISTING FOR
CONDUCTOR (EXISTING) GROUND LIGHTING) F6971
REAR DECK FLOODLIGHT

Printed: Page 10-36


Tue May 19 16:29:25 2009 Sheet 1
Machine
Serial Number: 100042V2
INSTALLATION, FLOODLIGHTS

REF PART NO. DESCRIPTION QTY PAGE

R43682F1 INSTALLATION, FLOODLIGHTS


01 56Z569D4 FLOODLIGHT, Fixture 400 Watt H.P.S. Wide Beam 6 10-38
02 56Z569D1 FLOODLIGHT, Fixture 400 Watt H.P.S. Narrow Beam 1 10-37
03 56Z378 LAMP, 400 Watt, High Pressure Sodium 7
04 75Z1328D1 BALLAST, Floodlight 7
05 R42400D1 BRACKET, Floodlight 1
06 R43630D1 BRACKET, Floodlight/Ballast 1
07 R43631D1 BRACKET, Floodlight 2
08 16N3350D5 PAD, Mounting 1/2 in Thk 4
09 16N3706D1 SUPPORT, Ballast 2
10 16N3348D72 ANGLE, 3 x 3 x 1/4 x 2-1/2 in lg 2
11 32Z890D1 WIRE, Tie AR
12 022180251 S.O.W. CORD, #14 Awg 3 Conductor x 65 ft 1
13 85Z24D3 CORD GRIP, 1/2 in 30
14 79Z1918D1 SEALING RIND, 1/2 in 30
15 0906V001 BUSHING, Insulating 1/2 in 30
16 0944V001 CONDUIT, Locknut 1/2 in 10
17 NOT USED
18 0909V002 CONDUIT CLAMP, 1/2 in 7
19 0846V122 SCREW, Mach Hex Hd 1/4-20UNC x 3/4 in lg 7
20 3631V005 WASHER, Plain 1/4 in 7
21 3616V007 WASHER, Lock 1/4 in 7
22 20Q270D16 NUT, Hex 1/4-20UNC 7
23 20Q260D255 SCREW, Hex Hd Cap 3/8-16UNC x 5/8 in lg 10
24 3631V007 WASHER, Plain 3/8 in 10
25 3616V009 WASHER, Lock 3/8 in 10
26 20Q260D327 SCREW, Hex Hd Cap 1/2-13UNC x 1-1/4 in lg 62
27 3631V009 WASHER, Plain 1/2 in 62
28 3616V011 WASHER, Lock 1/2 in 62
29 20Q270D32 NUT, Hex 1/2-13UNC 62
30 20Q399D17 SCREW, Flange 3/4-10UNC x 2 in lg 3
31 3616V015 WASHER, Lock 3/4 in 3

Printed: Page 10-36


Tue May 19 16:29:25 2009 Sheet 2
Machine
Serial Number: 100042V2

FLOODLIGHT, 400 WATT, NARROW BEAM

14
13

01

07

08

02
09
03

04
05
10 06
12 11

Printed: Page 10-37


Tue May 19 16:29:28 2009 Sheet 1
Machine
Serial Number: 100042V2
FLOODLIGHT, 400 WATT, NARROW BEAM

REF PART NO. DESCRIPTION QTY

56Z569D1 FLOODLIGHT, 400 WATT, NARROW BEAM


01 1020Z11696 WASHER 2
02 1019Z2247 PIN, Groove 1/4 dia x 3/4 in 4
03 1020Z11708 SCREW, Slotted Pan Hd Mach 1/4-20 x 1 in 4
04 1020Z11709 WASHER, Split Lock 1/2 in 2
05 1020Z11707 SCREW, Hex Hd Cap 1/2-13 x 1-1/2 in 2
06 1014Z3977 SOCKET HOUSING ASSEMBLY 1
07 1020Z11702 GASKET, Port 1
08 1018Z11597 RETAINER, Lamp 1
09 1020Z11703 GASKET, Cover Glass 1
10 1027Z436 GLASS, Plain Cover 1
11 1032Z1152 RETAINING STRIP, Glass 1
12 1020Z11710 SCREW, Hex Washer Hd #10 x 1 in 18
13 1020Z11705 SCREW, Rd Hd Mach 8-32 x 1/2 in 8
14 1056Z285 HALF, Reflector 2

Printed: Page 10-37


Tue May 19 16:29:28 2009 Sheet 2
Machine
Serial Number: 100042V2

FLOODLIGHT, 400 WATT, VERY WIDE BEAM

17
15 16

01

07
13

14
02

03

13
04
05
06
09

08
10

12 11

Printed: Page 10-38


Tue May 19 16:29:31 2009 Sheet 1
Machine
Serial Number: 100042V2
FLOODLIGHT, 400 WATT, VERY WIDE BEAM

REF PART NO. DESCRIPTION QTY

56Z569D4 FLOODLIGHT, 400 WATT, VERY WIDE BEAM


01 1020Z11696 WASHER 2
02 1019Z2247 PIN, Groove 1/4 dia x 3/4 in 4
03 1020Z11708 SCREW, Slotted Pan Hd Mach 1/4-20 x 1 in 4
04 1020Z11709 WASHER, Split Lock 1/2 in 2
05 1020Z11707 SCREW, Hex Hd Cap 1/2-13 x 1-1/2 in 2
06 1014Z3977 SOCKET HOUSING ASSEMBLY 1
07 1020Z11702 GASKET, Port 1
08 1018Z11597 RETAINER, Lamp 1
09 1020Z11703 GASKET, Cover Glass 1
10 1027Z436 GLASS, Plain Cover 1
11 1032Z1152 RETAINING STRIP, Glass 1
12 1020Z11710 SCREW, Hex Washer Hd #10 x 1 in 18
13 1020Z10938 SCREW, Rd Hd Mach 6
14 1056Z287 REFLECTOR 1
15 1020Z12692 SCREW, Rd Hd Mach 2
16 1020Z12693 WASHER, Lock 2
17 1016Z1267 BRACKET 1

Printed: Page 10-38


Tue May 19 16:29:31 2009 Sheet 2
Machine
Serial Number: 100042V2
MAST CABLES

REF PART NO. DESCRIPTION QTY

R20537F1 MAST CABLES


01 R24467D1 CABLE, Resolver AR

Printed: Page 10-39


Tue May 19 16:29:33 2009 Sheet 1
Machine
Serial Number: 100042V2
REMOTE CONTROL KIT

REF PART NO. DESCRIPTION QTY PAGE

R22221F1 REMOTE CONTROL KIT


01 R4752D37 ENCLOSURE, Transmitter 1 10-41
02 R4752D9 SHOULDER HARNESS 1
03 R4752D8 BATTERY CHARGER 1
04 R4752D7 BATTERY, External 2
05 R13290D1 MOUNTING BRACKET 1

Printed: Page 10-40


Tue May 19 16:29:36 2009 Sheet 1
Machine
Serial Number: 100042V2

TRANSMITTER, REMOTE PROPEL


03 01 04
09
10
11

12
13
14

05
06

07

15
16

16
17
08 02

18
19
20
21

22

23

Printed: Page 10-41


Tue May 19 16:29:39 2009 Sheet 1
Machine
Serial Number: 100042V2
TRANSMITTER, REMOTE PROPEL

REF PART NO. DESCRIPTION QTY

R4752D1/D37 TRANSMITTER, REMOTE PROPEL


01 R4752D7 BATTERY, External 1
02 R4752D9 SHOULDER HARNESS 1
03 R4752D16 BATTERY HOLDER 1
04 R4752D20 SWITCH, Toggle (SPDT) 4
05 R4752D21 SWITCH, Rotary (Machine Select) 1
06 R4752D22 KNOB, Rotary Switch 1
07 R4752D23 SWITCH, Grey Pushbutton (Horn) 1
08 R4752D24 SWITCH, Red Pushbutton (Auto Level Stop) 1
09 R4752D25 CONNECTOR, Female Insert 1
10 R4752D27 CONNECTOR, Cable Clamp/Strain Relief 1
11 R4752D30 HOOD, Connector (Top Entry) 1
12 R4752D26 CONNECTOR, Male Insert 1
13 R4752D28 CONNECTOR, Housing, Bulkhead 90 deg 1
14 R4752D29 HOOD, Connector (Cable to Cable) 1
15 1079Z7134 SWITCH, Pushbutton 1
16 1079Z7136 CONTACT, Block 2
17 1079Z7135 SWITCH, Pushbutton 1
18 1080Z1972 JOYSTICK 1
19 1006Z2096 GRIP 1
20 1079Z8236 SWITCH 1
21 1014Z4618 CAP 1
22 1045Z3878 BOOT 1
23 1020Z13432 BRACKET, Harness W/Hardware 1
24 R4752D8 BATTERY, Charger (Not Shown) 1
25 R4752D10 NECK STRAP, Adjustable (Not Shown) 1

Printed: Page 10-41


Tue May 19 16:29:39 2009 Sheet 2
Machine
Serial Number: 100042V2

JUNCTION BOX, MAIN AIR

24

03 07 24 45
04
20
01
35
37
38
25 09 25
28 19 35 37 38

08 28 06

26
26 12
03
32

32 20
20
35
35
37
20 37
38
35 38
37 19
38 30 23 29 47 29
35 20
37 34 31
35
38 37
38 20
35
37
13 19 47 23
38
35 30 45
17 37
38
31

34 45

Printed: Page 10-42


Tue May 19 16:29:41 2009 Sheet 1
Machine
Serial Number: 100042V2
JUNCTION BOX, MAIN AIR

REF PART NO. DESCRIPTION QTY

R23270F1 JUNCTION BOX, MAIN AIR


01 14Z545D9 ENCLOSURE, W/Panel 1
02 NOT USED
03 R21470D1 CONNECTOR, Cable 2
04 79H2159D28 BLOCK, Terminal 1
05 NOT USED
06 201460051 WIRE, #16 AWG, Hypalon, 24 in AR
07 022180151 CABLE, S.O., 3C/16 AWG, 10 ft AR
08 022180151 CABLE, S.O., 3C/16 AWG, 10 ft AR
09 022180151 CABLE, S.O., 3C/16 AWG, 10 ft AR
10 022180151 CABLE, S.O., 3C/16 AWG, 10 ft AR
11 NOT USED
12 203280151 CABLE, Shield, 3C/16 AWG, 10 ft AR
13 203280151 CABLE, Shield, 3C/16 AWG, 10 ft AR
14 NOT USED
15 NOT USED
16 NOT USED
17 022180150 CABLE, S.O.W., 2C/16 AWG, 8 ft AR
18 022180150 CABLE, S.O.W., 2C/16 AWG, 10 ft AR
19 85Z24D1 GRIP, Cord 1/2 in 3
20 85Z24D2 GRIP, Cord 1/2 in 13
21 85Z24D3 GRIP, Cord 1/2 in 1
22 32Z890D16 TIE, Wire 20
23 32Q1639D277 DECAL, ID (IAF11) 2
24 32Q1639D260 DECAL, ID (BACS) 2
25 32Q1639D261 DECAL, ID (COPS) 2
26 32Q1639D262 DECAL, ID (BAPT) 2
27 NOT USED
28 32Q1639D274 DECAL, ID (MAPS) 2
29 32Q1639D278 DECAL, ID (IAF12) 2
30 32Q1639D279 DECAL, ID (COF1) 2
31 32Q1639D280 DECAL, ID (COFS) 2
32 32Q1639D281 DECAL, ID (CIPS) 2
33 NOT USED
34 32Q1639D283 DECAL, ID (CATT) 2
35 79Z1918D1 GASKET,1/2 in 20
36 20F57D1 GROMMET, 5/16 in 1

Printed: Page 10-42


Tue May 19 16:29:41 2009 Sheet 2
Machine
Serial Number: 100042V2
JUNCTION BOX, MAIN AIR

REF PART NO. DESCRIPTION QTY

37 0906V001 BUSHING, Insulating 1/2 in 18


38 0944V001 NUT, Lock 1/2 in 18
39 NOT USED
40 NOT USED
41 NOT USED
42 NOT USED
43 20Z1876D41 SCREW, Self-Tapping 5/32 x 7/16 in 20
44 NOT USED
45 79Q242D113 TERMINAL, Ring Tongue, 16-14 AWG 10
46 NOT USED
47 79Z2426D3 SPIRAL WRAP, 3/8 in x 10 ft 2

Printed: Page 10-42


Tue May 19 16:29:41 2009 Sheet 3
Machine
Serial Number: 100042V2

CABINET, MOTOR CONTROL, BLOWER 2

01 22

MACHINERY HOUSE BLOWER


MOTOR #2 JUNCTION BOX
21
MACH. HOUSE
BLOWER MTR. #2

18

03
19
20
26

02
04
08
09
10
27
05
12
13

06
12
07 13
08
09
10

PANEL LAYOUT

F7065

Printed: Page 10-43


Tue May 19 16:29:44 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, MOTOR CONTROL, BLOWER 2

REF PART NO. DESCRIPTION QTY

R44574F1 CABINET, MOTOR CONTROL, BLOWER 2


01 14Q83D38 ENCLOSURE, 20 x 20 x 10 NEMA 12 AR
02 480Z4D34 HEATER, Element 3
03 56Q23D44 PILOT, Light (GREEN) 1
04 479U167D3 STARTER, Combination 1
05 479U204D21 SWITCH, Reversing 1
06 79Z2475D7 RCV, Network 2
07 79H2159D10 TERMINAL BLOCK ASSEMBLY 1
08 0862V098 SCREW, Mach Hd Pan 3/16-24UNC x 5/8 in 6
09 3616V005 WASHER, Lock 3/16 in 6
10 3631V004 WASHER, Lock 3/16 in 6
11 NOT USED
12 0862V099 SCREW, Mach Hd Pan 3/16-24UNC x 3/4 in 5
13 18Z733D7 WASHER, Lock 3/16 in 5
14 NOT USED
15 20Z1497D2 RETAINER, Tie Mount (Not Shown) 7
16 32Z890D1 WIRE, Tie 4 in (Not Shown) 12
17 R27244D1 SPIRAL, Wrap x 3 Ft (Not Shown) 1
18 32Q1810D1 DECAL, Hazardous Voltage 1
19 32Q1780D3 DECAL, Notice 1
20 32Q1805D26 LABEL, Voltage 460V 1
21 32P451D128 NAMEPLATE 1
22 32P451D129 NAMEPLATE 1
23 201460051 CABLE, #16 AWG. Hypalon x 30 Ft. (Not Shown) AR
24 201460063 CABLE, #10 AWG. Hypalon x 6 Ft. (Not Shown) AR
25 201460055 CABLE, #14 AWG. Hypalon x 3 Ft. (Not Shown) AR

Printed: Page 10-43


Tue May 19 16:29:44 2009 Sheet 2
Machine
Serial Number: 100042V2

AIR CONDITIONER INSTALLATION

20

01

16

05
06
17

13 03 14

04
02 07
15

Printed: Page 10-44


Tue May 19 16:29:46 2009 Sheet 1
Machine
Serial Number: 100042V2
AIR CONDITIONER INSTALLATION

REF PART NO. DESCRIPTION QTY PAGE

R43809D1 AIR CONDITIONER INSTALLATION


01 R35715D4 CLIMATE CONTROL UNIT, 460V-60HZ 1 10-45
02 R37093D1 PRESSURIZER, 460V-60HZ 1 10-47
03 1079Z7606 CABLE, Main Power 1
04 1079Z7620 CABLE, Unit to Controller 1
05 1079Z7625 CONTROLLER, Cab Temp 1
06 1014Z4543 BOX, Stainless Steel Mounting 1
07 R48954D1 MOUNTBOX, C/W L H Supply Air Side 1
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 R37145D4 CLAMP, Latch 4 in 2
14 R37145D6 CLAMP, Latch for 10 in 4
15 R37145D7 FILTERS, Health Guard 3
16 R37145D2 HOSE, 4 in Flex AR
17 R46674D1 HOSE, 10 in Flex AR
18 NOT USED
19 NOT USED
20 R37144D1 DIFFUSERS, Air Supply 4

Printed: Page 10-44


Tue May 19 16:29:46 2009 Sheet 2
Machine
Serial Number: 100042V2

CONDITIONER, AIR
01

02

17 07
03
19 06
15
18

14
04
20 05 08

21

13
22

09
12 11

10

16

23

24

Printed: Page 10-45


Tue May 19 16:29:49 2009 Sheet 1
Machine
Serial Number: 100042V2
CONDITIONER, AIR

REF PART NO. DESCRIPTION QTY PAGE

R35715D4 CONDITIONER, AIR (460V/3PH/60HZ)


01 1079Z8084 CABINET, Electrical Control 1 10-46
02 1019Z2533 PIN, Clevis 1
03 1038Z701 CYLINDER, Support 1
1016Z1400 BALL, Mounting 1
04 1036Z2246 VALVE, Thermostatic Expansion 1
05 1079Z7628 SWITCH, Low Pressure Safety 1
06 1079Z7629 SWITCH, High Pressure Safety 1
07 1088Z629 MOTOR, Condenser Fan 1
08 1049Z479 BLADE, Fan 1
09 1046Z1029 FILTER/DRIER 1
10 1027Z572 RECEIVER, Refrigerant 1
11 1089Z434 INDICATOR, Moisture (Sight Glass) 1
12 1050Z286 COMPRESSOR 1
13 NSS VALVE, Suction 1
14 NSS VALVE, Discharge 1
15 1036Z2244 VALVE, Low Load Idle 1
16 1080Z2096 ELEMENT, Heater 2 KW 6
17 1049Z482 BLOWER, Air Handler CCW 1
18 1049Z483 BLOWER, Air Handler CW 1
19 1088Z630 MOTOR, Air Handler 1
20 1079Z7609 KLIXON, 130 Deg F 1
21 1079Z7611 KLIXON, 160 Deg F Auto Reset 1
22 1079Z7610 KLIXON, 140 Deg F Auto Reset 1
23 1044Z1651 ELBOW, 90 Deg 2
24 1036Z2247 VALVE, Drain Trap Vac 2

Printed: Page 10-45


Tue May 19 16:29:49 2009 Sheet 2
Machine
Serial Number: 100042V2

CABINET, ELECTRICAL CONTROL 50/60HZ

01

02

03
04

08

09

10
16

11
17

07

06

05
13 12
15 14 17

Printed: Page 10-46


Tue May 19 16:29:51 2009 Sheet 1
Machine
Serial Number: 100042V2
CABINET, ELECTRICAL CONTROL 50/60HZ

REF PART NO. DESCRIPTION QTY

1079Z8084 CABINET, ELECTRICAL CONTROL 50/60HZ


01 1079Z7608 CONTACTOR, Heater 1
02 1079Z7607 CONTACTOR, Air Handler/Condenser/Pressurizer 5
-- 1079Z7617 INTERLOCK, Electrical - Fan Speed 1
03 1079Z7613 OVERLOAD, Compressor Motor 1
04 1079Z7614 OVERLOAD, Condenser Motor 1
05 1079Z7612 OVERLOAD, Pressurizer Motor 1
06 1079Z7615 OVERLOAD, Air Handler Fan - High Speed 1
07 1079Z7616 OVERLOAD, Air Handler Fan - Low Speed 1
08 1079Z8082 RELAY BOARD, W/Relay 1
1079Z8089 RELAY, Only 1
09 1089Z429 REGULATOR, Heat 1
10 1079Z7595 FUSE, 15 Amp - Transformer 2
11 1079Z7594 FUSE, 20 Amp - Heaters 3
12 1079Z7593 FUSE, 15 Amp - Motors 3
13 1075Z1941 TRANSFORMER, Control (Note:Set Tap for Proper Voltage & Frequency) 1
14 BLOCK, Terminal - 3 Pole Splitter 1
15 1079Z7599 LUG, Ground 1
16 1079Z7619 BLOCK, Fuse 2-Gang 1
17 1079Z7618 BLOCK, Fuse 3-Gang 2

Printed: Page 10-46


Tue May 19 16:29:51 2009 Sheet 2
Machine
Serial Number: 100042V2

PRESSURIZER, AIR

04

03

02

01

05

06

07

08
09

Printed: Page 10-47


Tue May 19 16:29:54 2009 Sheet 1
Machine
Serial Number: 100042V2
PRESSURIZER, AIR

REF PART NO. DESCRIPTION QTY

R37093D1 PRESSURIZER, AIR


01 1014Z4545 END CAP, Filter Housing 1
02 1032Z1523 CLAMP, Filter Housing 1
03 1046Z1022 PRE-CLEANER 1
04 1088Z631 MOTOR, Pressurizer 1
05 1049Z485 BLOWER, Wheel 1
06 1018Z12904 COUPLER, Rubber 1
07 1046Z1021 HOUSING, Filter c/w Filter Element 1
08 1046Z1023 ELEMENT, Filter 1
09 1036Z2248 VALVE, Vac 1

Printed: Page 10-47


Tue May 19 16:29:54 2009 Sheet 2
Machine
Serial Number: 100042V2

JUNCTION BOX, DIVERTER FILTER

07
08
09
10
01

12
13
14
03
11
15
F6376

Printed: Page 10-48


Tue May 19 16:29:57 2009 Sheet 1
Machine
Serial Number: 100042V2
JUNCTION BOX, DIVERTER FILTER

REF PART NO. DESCRIPTION QTY

R29557F1 JUNCTION BOX, DIVERTER FILTER


01 14Z545D4 ENCLOSURE 1
02 R25857D1 BRACKET, Mounting 1
03 75Z971 RECTIFIER, Silicon 1
04 20Q260D191 SCREW, Hex Hd Cap 1/4-20 x 1/2 in 4
05 3631V005 WASHER, Plain 1/4 in 10
06 3616V009 WASHER, Lock 1/4 in 10
07 85Z24D1 GRIP, Cord 3
08 79Z1918D1 RING, Sealing 4
09 0906V001 BUSHING, End 4
10 0944V001 NUT, Lock 1/2 in 4
11 85Z24D3 GRIP, Cord 1
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 20Q260D191 SCREW, Hex Hd Cap1/4-20 x 5/8 in 6
17 20Q270D16 NUT, Hex 1/4-20 6
18 0909V002 CLAMP, Conduit 1/2 in 6
19 22180150 CABLE, #16 AWG 2 COND x 20 ft. AR
20 79Q1217D1 CONNECTOR, Solenoid 2
21 79H2159D7 TERMINAL BLOCK 1
22 20Z1876D41 SCREW, Self-Tap 5/32 x 7/16 in 2

Printed: Page 10-48


Tue May 19 16:29:57 2009 Sheet 2

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