Ba Sarex2 07 16 Acexc2 Modbus en

Multi-turn actuators
SAEx 07.2 – SAEx 16.2

SAREx 07.2 – SAREx 16.2
Control unit: electromechanic
with actuator controls
AUMATIC ACExC 01.2 Intrusive
Control
Parallel
Profibus DP
→ Modbus
Foundation Fieldbus
Operation instructions Assembly, operation, commissioning

SAEx 07.2 – SAEx 16.2 / SAREx 07.2 – SAREx 16.2 Control unit: electromechanic
Table of contents ACExC 01.2 Intrusive Modbus RTU
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
●
Manual (Operation and setting) AUMATIC AC 01.2 Modbus
●
Manual (Device integration Fieldbus) AUMATIC AC 01.2 Modbus
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 6
1.3. Warnings and notes 6
1.4. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 10
3. Transport, storage and packaging........................................................................................ 12
3.1. Transport 12
3.2. Storage 12
3.3. Packaging 12
4. Assembly................................................................................................................................ 13
4.1. Mounting position 13
4.2. Handwheel fitting 13
4.3. Multi-turn actuator: mount to valve/gearbox 13
4.3.1. Output drive types B, B1 – B4 and E 13
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox 14
4.3.2. Output drive type A 14
4.3.2.1. Stem nut: finish machining 15
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve 16
4.4. Accessories for assembly 17
4.4.1. Stem protection tube for rising valve stem 17
4.5. Mounting positions of local controls 17
4.5.1. Mounting positions: modify 18
5. Electrical connection............................................................................................................. 19
5.1. Basic information 19
5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH) 21
5.2.1. Terminal compartment: open 21
5.2.2. Cable connection 21
2
ACExC 01.2 Intrusive Modbus RTU Table of contents
5.2.3. Bus cables: connect 23

5.2.4. Terminal compartment: close 24
5.3. Connecting via Ex plug/socket connector with terminal blocks (KES) 25
5.3.1. Terminal compartment: open 25
5.3.2. Cable connection 26
5.3.3. Bus cables: connect 27
5.3.4. Terminal compartment: close 28
5.4. Accessories for electrical connection 29
5.4.1. Controls mounted to wall bracket 29
5.4.2. Parking frame 30
5.4.3. Protection cover 30
5.4.4. Earth connection, external 30
6. Operation................................................................................................................................ 31
6.1. Manual operation 31
6.1.1. Manual operation: engage 31
6.1.2. Manual operation: disengage 31
6.2. Motor operation 31
6.2.1. Local actuator operation 31
6.2.2. Actuator operation from remote 32
6.3. Menu navigation via push buttons (for settings and indications) 33
6.3.1. Menu layout and navigation 33
6.4. User level, password 34
6.4.1. Password entry 35
6.4.2. Password change 35
6.5. Language in the display 36
6.5.1. Language change 36
7. Indications.............................................................................................................................. 38
7.1. Indications during commissioning 38
7.2. Indications in the display 38
7.2.1. Feedback indications from actuator and valve 39
7.2.2. Status indications according to AUMA classification 42
7.2.3. Status indications according to NAMUR recommendation 43
7.3. Mechanical position indicator/running indication 44
7.4. Indication lights 45
8. Signals..................................................................................................................................... 46
8.1. Status signals via output contacts (digital outputs) 46
8.1.1. Assignment of outputs 46
8.1.2. Encoding of outputs 46
8.2. Analogue signals 46
9. Commissioning (basic settings)........................................................................................... 47
9.1. Type of seating: set 47
9.2. Bus address (slave address), baud rate, parity and monitoring time: set 48
9.3. Switch compartment: open 48
9.4. Torque switching: set 49
9.5. Limit switching: set 50
9.5.1. End position CLOSED (black section): set 50
9.5.2. End position OPEN (white section): set 50
9.6. Intermediate positions: set 51
9.6.1. Running direction CLOSE (black section): set 51
3
Table of contents ACExC 01.2 Intrusive Modbus RTU
9.6.2. Running direction OPEN (white section): set 52

9.7. Test run 52
9.7.1. Direction of rotation: check 52
9.7.2. Limit switching: check 53
9.7.3. Reference operation position feedback: perform 53
9.8. Potentiometer setting 54
9.9. Electronic position transmitter RWG: set 54
9.10. Mechanical position indicator: set 55
9.11. Switch compartment: close 56
10. Corrective action.................................................................................................................... 57
10.1. Faults during commissioning 57
10.2. Fault indications and warning indications 57
10.3. Fuses 61
10.3.1. Fuses within the actuator controls 61
10.3.2. Motor protection (thermal monitoring) 63
11. Servicing and maintenance................................................................................................... 64
11.1. Preventive measures for servicing and safe operation 64
11.2. Disconnection from the mains 64
11.3. Maintenance 65
11.4. Disposal and recycling 66
12. Technical data......................................................................................................................... 67
12.1. Features and functions of actuator 67
12.2. Features and functions of actuator controls 69
12.3. Modbus interface 72
12.4. Service conditions 73
12.5. Accessories 74
12.6. Further information 74
13. Spare parts............................................................................................................................. 75
13.1. Multi-turn actuators SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2 with Ex plug/socket 75
connector and screw-type terminals (KP, KPH)
13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type ter- 77
minals (KP, KPH)
13.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks 79
(KES)
14. Certificates.............................................................................................................................. 81
14.1. Declaration of Incorporation and EC Declaration of Conformity 81
14.2. ATEX certificate 82
Index........................................................................................................................................ 87
Addresses............................................................................................................................... 90
4
ACExC 01.2 Intrusive Modbus RTU Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
● Standards and directives such as IEC/EN 60079 “Electrical apparatus for ex-
plosive atmospheres" –
- Part 14: Electrical installations in hazardous areas (other than mines).
- Part 17: Inspection and maintenance of electrical installations in hazardous
areas (other than mines).
● Applicable configuration guidelines for fieldbus applications.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
5
Safety instructions ACExC 01.2 Intrusive Modbus RTU
1.2. Range of application

AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
The devices described below are approved for use in the potentially explosive
atmospheres of zones 1, 2, 21, and 22.
If temperatures >40 °C are to be expected at the valve mounting flange or the valve
stem (e.g. due to hot media), please consult AUMA. Temperatures > 40 °C are not
considered with regards to the non-electrical explosion protection.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas of zones 0 and 20
● Potentially explosive areas of group I (mining)
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
6
ACExC 01.2 Intrusive Modbus RTU Safety instructions
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of
the local controls you may quickly find the desired parameter in the display.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
7
Identification ACExC 01.2 Intrusive Modbus RTU
2. Identification
2.1. Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
[5] Explosion protection approval plate
Description of actuator name plate

Figure 2: Actuator name plate (example)
[1] Name of manufacturer

[2] Address of manufacturer
[3] Type designation (see explanation below)
[4] Commission number (see explanation below)
[5] Actuator serial number (see explanation below)
[6] Output speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Lubricant type – [10] enclosure protection
[11] Permissible ambient temperature
[12] Can be assigned as an option upon customer request
[13] Can be assigned as an option upon customer request
8
ACExC 01.2 Intrusive Modbus RTU Identification
Type designation Figure 3: Type designation (example)
1. Type and size of actuator

2. Flange size
3. Ex marking
Type and size
These instructions apply to the following devices types and sizes:
Multi-turn actuators for open-close duty: SAEx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Multi-turn actuators for modulating duty: SAREx 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Ex marking
Table 1: Marking for explosion protection (with example)

/ - a 3 b 1
st
1 position: Not used
–
nd
2 position: Motor type
a ADX or VDX: 3-phase AC motor
b AEX, ACX, VEX and VCX: 1-phase AC motor
rd
3 position: Protection type of electrical connection
3
Terminal compartment Ex e increased safety:
Types: KP, KPH or KES
4 Terminal compartment Ex d flameproof enclosure:
Type: KES-Exd
th
4 position: Protection type of position transmitter
a
Without intrinsically safe electric circuit
b
Electric circuit Ex i Intrinsic safety:
Type: RWG 5020.2Ex
th
5 position: Protection type fieldbus
1 Standard fieldbus connection
2 Ex nL non-incendive fieldbus connection
3 Ex ic intrinsically safe fieldbus connection
Commission number An order-relevant commission number (order number) is assigned to each device.
This commission number can be used to directly download the wiring diagram (in
German and English language), inspection records and further information regarding
the device from the Internet: http://www.auma.com. For some details, the customer
number might be required.
Actuator serial number

Table 2: Description of serial number (with example)
05 12 M D 12345
st nd
1 + 2 position: Assembly in week
05 In our example: Week 05
rd th
3 + 4 position: Year of production
12 In our example: Year of production: 2012
All other positions
M D 12345 Internal works number for unambiguous product identification
9
Identification ACExC 01.2 Intrusive Modbus RTU
Description of controls name plate

Figure 4: Controls name plate
[1] Type and size of the controls

[2] Commission number
[3] Wiring diagram
[4] Control
Type designation ACExC 01.2 = Actuator controls AUMATIC

th
Wiring diagram The 9 position in the TPA wiring diagram: Position transmitter (actuator):
Control unit: electromechanical:
0 = without position transmitter
A, B, J, K, L, N, R, T = potentiometer
C, D, E, G, H, M, P, S, U = RWG (electronic position transmitter)
Control
Modbus RTU = Control via Modbus RTU interface
Description of approval plate in explosion-proof version
Figure 5: Approval plates in explosion-proof version (examples)
[1] Ex symbol. CE mark, number of test authority

[2] Ex certificate (number)
Classification:
[3] Electrical gas explosion protection
[4] Electrical dust explosion protection
[5] Non-electrical explosion protection
[6] Threads for line bushings at electrical connection
[7] Not used
2.2. Short description
Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
Actuator controls The AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use. The controls may be mounted directly to the actuator or separately
on a wall bracket.
10
ACExC 01.2 Intrusive Modbus RTU Identification
The functions of the AUMATIC controls include standard valve control in OPEN -
CLOSE duty, positioning, process control, logging of operating data, diagnostic
functions right through control via fieldbus.
Local controls/AUMA Operation, setting, and display can be performed directly at the controls or
CDT alternatively from REMOTE via a fieldbus interface.
When set to local control, it is possible to
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via the AUMA CDT software
(option), using a computer (laptop or PC). The connection between computer
and AUMATIC is wireless via Bluetooth interface (not included in these instruc-
tions).
Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback sig-
nals/position indication.
11
Transport, storage and packaging ACExC 01.2 Intrusive Modbus RTU
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Damage on display caused by temperatures below permissible level!

→ The AUMATIC actuator controls must NOT be stored below –30 °C.
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
12
ACExC 01.2 Intrusive Modbus RTU Assembly
4. Assembly
4.1. Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2. Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ-
ately.
Figure 6: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Circlip
1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3. Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1. Output drive types B, B1 – B4 and E

Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Output drive bore with keyway:
● Types B1 – B4 with bore according to EN ISO 5210
● Types B and E with bore according to DIN 3210
● Later change from B1 to B3, B4, or E is possible.
13
Assembly ACExC 01.2 Intrusive Modbus RTU
Figure 7: Output drive
[1] Output drive types B, B1 – B4, E and C

[2] Output drive sleeve/output drive plug sleve with bore and keyway
[3] Circlip
Information Spigot at flanges should be loose fit.
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 3: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M8 25
M10 51
M12 87
M16 214
M20 431
4.3.2. Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Information To adapt the actuators to output drive types A available on site with flanges F10 and
F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter
can be ordered from AUMA.
14
4.3.2.1. Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 8: Design of output drive type A
[1] Stem nut

[2] Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
15
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 9: Assembly with output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 4: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M6 11
M8 25
M10 51
M12 87
M16 214
M20 431
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
16
4.4. Accessories for assembly
4.4.1. Stem protection tube for rising valve stem

— Option —
Figure 10: Assembly of the stem protection tube
[1] Cap for stem protection tube

[2] Stem protection tube
[3] Sealing ring
1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
4.5. Mounting positions of local controls
The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 11: Mounting positions A and B
17
Figure 12: Mounting positions C and D
4.5.1. Mounting positions: modify
Flameproof enclosure, danger of explosion!

→ Before opening, ensure that there is no explosive gas and no voltage.
→ Handle cover and housing parts with care.
→ Joint surfaces must not be damaged or soiled in any way.
→ Do not jam cover during fitting.
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
4. Fasten screws evenly crosswise.
18
ACExC 01.2 Intrusive Modbus RTU Electrical connection
5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (in German and English language) is
plan attached to the device in a weather-proof bag, together with these operation
instructions. It can also be obtained from AUMA (state commission no., refer to name
plate) or downloaded directly from the Internet (www.auma.com).
Permissible networks
The controls (actuators) are suitable for for use in TN and TT networks with directly
(supply networks) earthed star point and a maximum voltage of 690 V AC. Use in IT networks is
permitted while observing the respective <Protection on site> for for maiximum supply
voltages of 600 V AC.
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 5: Current consumption controls

Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % –30 %
100 to 120 V AC 750 mA 1,200 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA
Table 6: Maximum permissible protection

Switchgear Rated power Max. protection
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 11 kW 63 A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Use appropriate insulation monitors when working in power installations, for example
an insulation monitor measuring the pulse code.
Power supply for the
In case of external supply of the controls (electronics): The external power supply
controls (electronics) must have a reinforced insulation against the mains voltage in accordance with IEC
61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with
IEC 61010-1.
Safety standards All externally connected devices shall comply with the relevant safety standards.
19
Electrical connection ACExC 01.2 Intrusive Modbus RTU
Cable installation in ac- Signal and bus cables are susceptible to interference.
cordance with EMC Motor cables are interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
● For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
Figure 13: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cables with a minimum temperature range of +80 °C.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
Bus cables Only cables complying with the recommendations of EIA 485 specifications should
be used for Modbus wiring.
Cable recommendation:
Impedance: 135 to 165 Ohm, at a measurement frequency

between 3 and 20 MHz
Cable capacity: < 30 pF per metre
Wire diameter > 0.64 mm
Wire cross section: 0.34 mm², corresponds to AWG 22
Loop resistance: < 110 Ohm per km
Screening: CU shielding braid or shielding braid and shielding

foil
Prior to installation, please note:

● Connect maximum 32 devices to one segment.
● If more devices are to be connected:
- Connect several segments using repeaters.
● Respect a distance of minimum 20 cm between the bus cable and other cables.
● If possible, bus cables should be laid in a separate, conductive, and earthed
cable tray.
20
● Make sure to avoid potential differences between the individual devices on the
bus (perform an equipotential earth bonding).
5.2. Connecting via Ex plug/socket connector with screw-type terminals (KP, KPH)
5.2.1. Terminal compartment: open
Figure 14: Ex plug/socket connector KPH
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Terminal compartment
[5] Terminal board
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws [2] and remove cover [1].

➥ Terminal compartment [4] is designed for explosion protection Ex e (increased
safety). The flameproof compartment (type of protection Ex d) remains hereby
closed.
2. Insert cable glands with Ex e approval and of size suitable for connection cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used. Example: Name plate shows enclosure protection
IP68.
3. Seal cable entries which are not used with approved plugs suitable for the re-
quired protection type.
4. Insert the wires into the cable glands.
5.2.2. Cable connection
Table 7: Terminal cross sections and tightening torques

Type Terminal cross sections Tightening torques
Power terminals (U1, V1, W1) (1.5)1) 2.5 – 6 mm² 2 Nm
PE connection (flexible or solid)
21

Control contacts (1 to 50) 0.75 – 1.5 mm² 1 Nm
(flexible or solid)
1) with small clamp washers
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater min-
imises condensation.
1. Remove cable sheathing in a length of 120 – 140 mm.

2. Strip wires.
→ Controls max. 8 mm, motor 12 mm
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
Information: Two wires for each connection permitted.
→ When using motor cables with a cross section of 1.5 mm²: Use small clamp
washers for connection to terminals U1, V1, W1 and PE (the small clamp
washers are provided in the electrical connection cover).
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
5. Tighten protective earth firmly to PE connection

Figure 15: PE connection
[1] PE connection, control cable

[2] PE connection, motor cable
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
22
5.2.3. Bus cables: connect

Figure 16: Terminal assignment for line topology (1-channel or 2-channel for AUMA
redundancy I or II)
□ Channel 1: Further bus devices will follow (standard)

▣ Channel 2: Further bus devices will follow (AUMA redundancy I or II only)
■ Last bus device
n–1 Fieldbus cable from previous device (input)
n+1 Fieldbus cable to next device (output)
[XK] Terminal assignment according to wiring diagram (customer connection):
Channel 1: Terminals 31, 32 and 33, 34
Channel 2: Terminals 35, 36 and 37, 38 (AUMA redundancy I or II)
Figure 17: Terminal assignment for loop topology (2-channel)
□ Channel 1
▣ Channel 2
n–1 Fieldbus cable from previous device (input via channel 1)
n+1 Fieldbus cable to next device (input via channel 2)
[XK] Terminal assignment according to wiring diagram (customer connection)
23
Information ● For loop topology, automatic termination is performed as soon as the AUMATIC
is connected to the power supply.
● In case of a power outage of the AUMATIC, the two RS-485 loop segments will
be automatically connected so that the actuators following these segments re-
main available.
● When using a SIMA master station, a redundant loop topology may be estab-
lished.
Connecting bus cables:

1. Connect bus cables.
2. If the actuator is the final device in the bus segment (line topology only ):
2.1 Connect termination resistor for channel 1 through linking the terminals
31 - 33 and 32 - 34 (standard)
2.2 For AUMA redundancy I or II: Connect termination resistor for channel 2
through linking the terminals 35 - 37 and 36 - 38.
5.2.4. Terminal compartment: close
Figure 18: Ex plug/socket connector KPH
[1] Cover
[3] O-ring
[5] Terminal board
1. Clean sealing faces of cover [1] and housing.

2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
4. Fit cover [1] and fasten screws [2] evenly crosswise.
5. Fasten cable glands with the specified torque to ensure the required enclosure
protection.
24
5.3. Connecting via Ex plug/socket connector with terminal blocks (KES)

5.3.1. Terminal compartment: open
Figure 19: Ex plug/socket connector: left KES, right KES flameproof
[1] Cover
[3] O-ring
[4] Terminal compartment: Type of protection Ex e
[5] Terminal compartment: Type of protection Ex d
[6] Frame
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

➥ Terminal compartments [4] and [5] are designed either in type of protection Ex
e (increased safety) or in type of protection Ex d (flameproof enclosure). Hereby,
the flameproof interior compartment of the actuator (Ex d) remains closed.
2. Insert cable glands with Ex e approval and suitable for connection cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used. Example: Name plate shows enclosure protection
IP68.
3. Seal cable entries unused cable entries with approved plugs suitable for the
required protection type.
4. Remove cable sheathing and insert the wires into the cable glands.
5. Fasten cable glands with the specified torque to ensure required enclosure
protection.
25
5.3.2. Cable connection
Table 8: Terminal cross sections and tightening torques

Power terminals (U, V, W) max. 10 mm² (flexible or solid) 1.5 – 1.8 Nm
PE connection max. 10 mm² (flexible or solid) 3.0 – 4.0 Nm
Control contacts (1 to 50) max.2.5 mm² (flexible or solid) 0.6 – 0.8 Nm
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater min-
imises condensation.
1. Strip wires.
2. For flexible cables: Use end sleeves according to DIN 46228.
3. Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
4. Tighten protective earth firmly to PE connection

Figure 20: PE connection
[1] Terminal blocks

[2] Terminal housing
[3] PE connection, symbol:
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
26
5.3.3. Bus cables: connect

Figure 21: Terminal assignment for line topology (1-channel or 2-channel for AUMA
redundancy I or II)
□ Channel 1: Further bus devices will follow (standard)

▣ Channel 2: Further bus devices will follow (AUMA redundancy I or II only)
■ Last bus device
n–1 Fieldbus cable from previous device (input)
n+1 Fieldbus cable to next device (output)
[XK] Terminal assignment according to wiring diagram (customer connection):
Channel 1: Terminals 31, 32 and 33, 34
Channel 2: Terminals 35, 36 and 37, 38 (AUMA redundancy I or II)
Figure 22: Terminal assignment for loop topology (2-channel)
□ Channel 1
▣ Channel 2
n–1 Fieldbus cable from previous device (input via channel 1)
n+1 Fieldbus cable to next device (input via channel 2)
[XK] Terminal assignment according to wiring diagram (customer connection)
27
Information ● For loop topology, automatic termination is performed as soon as the AUMATIC
is connected to the power supply.
● In case of a power outage of the AUMATIC, the two RS-485 loop segments will
be automatically connected so that the actuators following these segments re-
main available.
● When using a SIMA master station, a redundant loop topology may be estab-
lished.
Connecting bus cables:

1. Connect bus cables.
2. If the actuator is the final device in the bus segment (line topology only ):
2.1 Connect termination resistor for channel 1 through linking the terminals
31 - 33 and 32 - 34 (standard)
2.2 For AUMA redundancy I or II: Connect termination resistor for channel 2
through linking the terminals 35 - 37 and 36 - 38.
5.3.4. Terminal compartment: close
Figure 23: Ex plug/socket connector: left KES, right KES flameproof
[1] Cover
[3] O-ring
[4] Terminal compartment: Type of protection Ex e
[5] Terminal compartment: Type of protection Ex d
[6] Frame
1. Clean sealing faces of cover [1] and housing.

2. Ex plug/socket connector designed as KES flameproof: Preserve joint surfaces
with an acid-free corrosion protection agent.
28

5. Fit cover [1] and fasten screws [2] evenly crosswise.

5.4. Accessories for electrical connection
— Option —
5.4.1. Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
Application ● If the actuator cannot be accessed.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
Design Figure 24: Design principle with wall bracket
[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of controls (XK) – customer connector
Observe prior to connec- ● Permissible length of connecting cables: max. 100 m.
tion ● If the actuator is equipped with a position transmitter (RWG): Connecting cables
must be available as shielded version.
● Versions with potentiometer in the actuator are not suitable.
● We recommend: AUMA cable sets LSW8-KES or LSW9-KP.
● If the AUMA cable set is not used: Use suitable flexible and screened connecting
cables.
● When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer connector (XA-XM-XK, refer to
wiring diagram), these connecting cables must be subject to an insulation test
in compliance with EN 50178. Connecting cables of position transmitters (RWG,
IWG, potentiometer) do not belong to this group. They may not be subject to
an insulation test.
29
5.4.2. Parking frame

Application Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Figure 25: Parking frame and Ex plug/socket connector with screw-type terminals
(KP/KPH)
Figure 26: Parking frame and Ex plug/socket connector with terminal blocks (KES)
5.4.3. Protection cover

Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.4.4. Earth connection, external
The housing is equipped with an external earth connection (U-bracket) to connect
the device to the equipotential earth bonding.
Figure 27: Earth connection
30
ACExC 01.2 Intrusive Modbus RTU Operation
6. Operation
Valve damage due to incorrect basic setting!

→ Prior to electrical operation of the actuator, the basic settings i.e. type of seating,
torque and limit switching have to be completed.
6.1. Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1. Manual operation: engage
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
6.2. Motor operation
✔ Perform all commissioning settings and the test run prior to motor operation.
6.2.1. Local actuator operation

Local actuator operation is performed using the push buttons of the local controls of
the AC.
31
Operation ACExC 01.2 Intrusive Modbus RTU
Figure 28: Local controls
[1] Push button for operation command in direction OPEN

[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Check surface temperature and wear protective gloves, if required.
→ Set selector switch [5] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3].
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information OPEN - CLOSE operation commands can be given either in push-to-run or in self-
retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand. For further information, please refer to Manual (Operation and setting).
6.2.2. Actuator operation from remote
→ Set selector switch to position Remote control (REMOTE).
➥ Now, the actuator can be remote-controlled via fieldbus.

Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). For further information, please refer to the Manual (Operation and setting).
32
6.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 29:
[1–4] Push buttons or navigation support

[5] Selector switch
[6] Display
Table 9: Important push button functions for menu navigation

Push buttons Navigation sup- Functions
port on display
[1] Up ▲ Change screen/selection
Change values
Enter figures from 0 to 9
[2] Down ▼ Change screen/selection
Change values
Enter figures from 0 to 9
[3] Ok Confirm selection
Save Save
Edit Enter <Edit> menu
Details Display more details
[4] C Setup Enter Main menu
Esc Cancel process
Return to previous display
Backlight ● The display is illuminated in white during normal operation. The backlight turns
to red under fault conditions.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
6.3.1. Menu layout and navigation
Groups The indications on the display are divided into 3 groups:
33
Figure 30: Groups
[1] Startup menu

[2] Status menu
[3] Main menu
ID Status menu and main menu are marked with an ID.

Figure 31: Marking with ID
S ID starts with S = status menu

M ID starts with M = main menu
Group selection It is possible to select between status menu S and main menu M:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID M... appears.
Figure 32: Select menu groups
You return to the status menu if:

● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C
Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 33: Direct display (example)
Display indicates in the bottom row: Go to

1. Press push button Go to.
Display indicates: Go to menu M0000
2. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
3. Press push button Ok to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C Esc.
6.4. User level, password
User level The user level defines which menu items or parameters can be displayed or modified
by the active user.
There are 6 different user levels. The user level is indicated in the top row:
34
Figure 34: User level display (example)
Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.
Table 10: User levels and authorisations

Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output
contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator
6.4.1. Password entry
1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Press Up ▲to select a higher user level and press Ok to confirm.
➥ Display shows: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.
6.4.2. Password change

Only the passwords of same or lower user level may be changed.
Example: The user is signed in as Specialist (4). This authorises him or her to modify
the passwords between user levels (1) to (4).
Device configuration M0053
Service functions M0222
Change passwords M0229
Menu point Service functions M0222 is only visible if user level has been set to
Specialist (4) or higher.
Select main menu 1. Set selector switch to position 0 (OFF).
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
35
Change passwords 3. Select parameter Change passwords either:

→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:
- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
6.5. Language in the display
The AUMATIC display is multilingual.
6.5.1. Language change
Display... M0009
Language M0049
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
36
9. Enter password (→ enter password).

➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significa-
tions:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.
37
Indications ACExC 01.2 Intrusive Modbus RTU
7. Indications
7.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 35: LED test
Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch [5] to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: Language selection menu? 'Reset'
2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: Language menu loading, please wait.
Figure 36: Self-test
The language selection menu follows the startup menu.

Startup menu The current firmware version is displayed during the startup procedure:
Figure 37: Startup menu with firmware version: 04.00.00–xxxx
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 38: Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
7.2. Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
38
ACExC 01.2 Intrusive Modbus RTU Indications
Figure 39: Information in the status bar (top)
[1] Operation mode

[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the display, the following
indications Details or More appear in the navigation support (bottom display row).
Then, further information can be displayed via the push button.
Figure 40: Navigation support (bottom)
[1] shows list with detailed indications

[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
7.2.1. Feedback indications from actuator and valve
Display indications depend on the actuator version.

Valve position (S0001)
This indication is only available if a position transmitter (potentiometer, RWG or
MWG) is installed in the actuator.
● S0001 on the display indicates the valve position in % of the travel.
● The bargraph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 41: Valve position and direction of operation
Reaching the preset end positions is additionally indicated via symbols (CLOSED)
and (OPEN).
Figure 42: End position CLOSED/OPEN reached
0% Actuator is in end position CLOSED

100% Actuator is in end position OPEN
39
Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
● S0002 on the display indicates the torque applied at the actuator output.
● The bargraph display appears after approx. 3 seconds.
Figure 43: Torque
Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or pounds per foot ft-lb
Figure 44: Units of torque
Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.5 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bargraph indication and as value between 0 and 100 %.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bargraph
display. The figure below shows the operation command in direction CLOSE.
Figure 45: Display for OPEN - CLOSE control
E2 Actual position value
40
Setpoint control If the positioner is enabled and activated, the bargraph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bargraph
indication. The figure below shows the operation command in direction CLOSE.
Figure 46: Display for setpoint control (positioner)
E1 Position setpoint
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 47: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
Table 11: Symbols along the pivot point axis

Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE
Multiport valve positions (S0017)

In case of active multiport valve function, the display S0017 indicates a second
bargraph display with set positions (valve connections) above the actual position
value E2. Positions (P1, P2, ...) are displayed with a black triangle . Push buttons
are used to select positions. Both positions and the actual position value E2 are
displayed in degrees.
41
Figure 48: Status indication for multiport valve (example P4 = 180°)
P (P1, P2, ...) selected position (1, 2, ...)

(– –) no position selected
7.2.2. Status indications according to AUMA classification
These indications are available, if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 49: Warnings
For further information, please also refer to <Corrective action>.

Not ready REMOTE (S0006)
The S0006 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows S0006:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 50: Not ready REMOTE indications

Fault (S0007)
If a fault has occurred, the display shows S0007:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
42
Figure 51: Fault

7.2.3. Status indications according to NAMUR recommendation
These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
● a blinking triangle with question mark after approx. 3 seconds
Figure 52: Out of specification

Function check (S0009)
The S0009 indication shows function check indications according to NAMUR
If an indication has occurred via the function check, the display shows S0009:
● a blinking triangle with a spanner after approx. 3 seconds
Figure 53: Function check

Maintenance required (S0010)
The S0010 indication shows maintenance indications according to NAMUR
● a blinking square with an oil can after approx. 3 seconds
43
Figure 54: Maintenance required

Failure (S0011)
The S0011 indication shows the causes of the failure indication according to NAMUR
● a blinking circle with a cross after approx. 3 seconds
Figure 55: Failure

7.3. Mechanical position indicator/running indication
— Option —
Mechanical position indicator:
● Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180° to 230°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
Figure 56: Mechanical position indicator
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
44
7.4. Indication lights

Figure 57: Arrangement and signification of indication lights
[1] Marking with symbols (standard)

[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: for operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: for operation in direction OPEN)
6 Bluetooth connection
Modify indication light assignment (indications)
Different indications can be assigned to LEDs 1 – 5.

Local controls M0159
Indication light 1 (left) M0093
Indication light 2 M0094
Indicat. light 5 (right) M0097
Signal interm. pos. M0167
Defaut values (Europe):
Indication light 1 (left) = End p. CLOSED, blink
Indication light 2 = Torque fault CLOSE
Indication light 3 = Thermal fault
Indication light 4 = Torque fault OPEN
Indicat. light 5 (right) = End p. OPEN, blink
Signal interm. pos. = OPEN/CLOSED = Off
Further setting values:
Refer to Manual (Operation and setting).
45
Signals ACExC 01.2 Intrusive Modbus RTU
8. Signals
8.1. Status signals via output contacts (digital outputs)
— (Option) —
Output contacts are only available if a parallel interface is provided in addition to the
fieldbus interface.
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
8.1.1. Assignment of outputs
The output contacts (outputs DOUT 1 – 6) can be assigned to various signals.

Required user level: Specialist (4) or higher.
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Default values:
Signal DOUT 1 = Fault
Signal DOUT 2 = End position CLOSED
Signal DOUT 3 = End position OPEN
Signal DOUT 4 = Selector sw. REMOTE
Signal DOUT 5 = Torque fault CLOSE
Signal DOUT 6 = Torque fault OPEN
8.1.2. Encoding of outputs
The output signals DOUT 1 – 6 can be set either to high active or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Required user level: Specialist (4) or higher.
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values for DOUT 1 – 6: High active
8.2. Analogue signals
— (Option) —
Analogue feedback signals are only available if the following conditions are met:
● In addition to the fieldbus interface, the AC is equipped with a parallel interface.
● The actuator is equipped with a position transmitter (potentiometer or RWG).
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT1 (position)
For further information on this topic, please refer to Manual (Operation and setting).
46
ACExC 01.2 Intrusive Modbus RTU Commissioning (basic settings)
9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.
9.1. Type of seating: set
Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Customer settings M0041

Type of seating M0012
End position CLOSED M0086
End position OPEN M0087
Default value: Limit
Setting values:
Limit Seating in end positions via limit switching.
Torque Seating in end positions via torque switching.
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
47
Commissioning (basic settings) ACExC 01.2 Intrusive Modbus RTU
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
Log on user 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶ Limit or ▶ Torque) by means
of a black triangle ▶.
Change settings 10. Select new setting Up ▲ Down ▼ resulting in the following significations:
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc .
9.2. Bus address (slave address), baud rate, parity and monitoring time: set
Customer settings M0041
Modbus M0341
MD1 slave address M0247
MD2 slave address M0409
Baud rate M0343
Parity/stop bit M0782
Monitoring time M0781
Default values:
MD1 slave address = 247
MD2 slave address = 247
Baud rate = Auto
Parity/stop Bit = Even, 1 stop bit
Monitoring time = 15 seconds
Information Parameter MD2 slave address is only available if AUMA redundancy I (option) is
available.
For further settings and information e.g. on redundancy, refer to Manual (Device
integration).
9.3. Switch compartment: open
The switch compartment must be opened to perform the following settings (options).

48
1. Loosen screws [2] and remove cover [1] from the switch compartment.
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
9.4. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Figure 58: Torque switching heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.
49
2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).

3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
Example: The figure above shows the following settings:

● 3.5 da Nm = 35 Nm for direction CLOSE
● 4.5 da Nm = 45 Nm for direction OPEN
9.5. Limit switching: set
The limit switching records the travel. When reaching the preset position, switches
are operated.
Figure 59: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
9.5.1. End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.5.2. End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
50
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.

➥ The end position OPEN setting is complete.
9.6. Intermediate positions: set
— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 60: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.6.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
➥ The intermediate position setting in running direction CLOSE is complete.
51
9.6.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
➥ The intermediate position setting in running direction OPEN is complete.
9.7. Test run
Perform test run only once all settings previously described have been performed.
9.7.1. Direction of rotation: check
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Set selector switch to position Local control (LOCAL).
3. Switch on actuator in running direction CLOSE and observe the direction of

rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
→ Switch off before reaching the end position.
4. With indicator disc:
→ Observe direction of rotation.
➥ The direction of rotation is correct, if actuator runs in direction
CLOSE and indicator disc turns counterclockwise.
52
5. Without the indicator disc:

→ Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise.
Figure 61: Hollow shaft/stem
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Cap for stem protection tube
[5] Stem
[6] Stem protection tube
9.7.2. Limit switching: check
1. Set selector switch to position Local control (LOCAL).
2. Operate actuator using push buttons OPEN, STOP, CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication S0007 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
9.7.3. Reference operation position feedback: perform
For actuators with position feedback (RWG, potentiometer), a reference operation
has to be performed once the limit switching setting was changed to ensure that the
position feedback (0/4 – 20 mA) supplies correct values:
53
→ Operate actuator electrically (via the push buttons OPEN and CLOSE of the
local controls) once to end position OPEN and once to end position CLOSED.
If no reference operation is performed after changing the limit switching, the feedback
signal via the bus is not correct. The bus signals the missing reference operation as
a warning.
9.8. Potentiometer setting
— Option —
The potentiometer as travel sensor records the valve position.
Information Due to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed. Therefore, external adjustment (setting potentiometer) must be
provided.
Figure 62: View of control unit
[1] Potentiometer
1. Move valve to end position CLOSED.

2. Turn potentiometer [1] clockwise to the stop.
➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
9.9. Electronic position transmitter RWG: set
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Table 12: Technical data RWG 4020

Wiring 3-wire or 4-wire system
th
Terminal plan TPA 9 position = E or H
Output current IA 0 – 20 mA, 4 – 20 mA
Power supply UV 24 V DC, ±15 % smoothed
Max. current consump- I 24 mA at 20 mA output current
tion
Max. load RB 600 Ω
54
Figure 63: View of control unit
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
1. Connect voltage to electronic position transmitter.

3. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
4. Turn potentiometer [1] clockwise to the stop.
5. Turn potentiometer [1] slightly in opposite direction.
6. Turn potentiometer [2] clockwise until output current starts to increase.
7. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer [3] to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related
technical data sheet for the actuator.)
9.10. Mechanical position indicator: set

— Option —
1. Place indicator disc on shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.
55
5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
9.11. Switch compartment: close
Danger of corrosion due to damage to paint finish!

→ Touch up damage to paint finish after work on the device.
1. Clean sealing faces of housing and cover.

2. Preserve joint surfaces with an acid-free corrosion protection agent.

5. Place cover [1] on switch compartment.

6. Fasten screws [2] evenly crosswise.
56
ACExC 01.2 Intrusive Modbus RTU Corrective action
10. Corrective action
10.1. Faults during commissioning
Table 13: Faults during commissioning

Fault description Possible causes Remedy
Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
cannot be set. turns/stroke of the actuator.
Fault in end position The overrun was not considered when setting Determine overrun: Overrun = travel covered
Actuator runs to end stop al- the limit switching. from switching off until complete standstill.
though the limit switches work The overrun is generated by the inertia of Set limit switching again considering the
properly. both the actuator and the valve and the delay overrun (turn handwheel back by the amount
time of the controls. of the overrun).
Position transmitter RWG Reduction gearing is not suitable for Exchange reduction gearing.
Measurement range 4 – 20 mA turns/stroke of the actuator.
or maximum value 20 mA cannot
be set.
Limit and/or torque switches do Switch is defective or switch setting is incor- Check setting, if required, reset end positions.
not trip. rect. → Check switches and replace them, if re-
quired.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
10.2. Fault indications and warning indications
Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes.
Collective signals include further indications which can be displayed via the
Details push button.
Table 14: Faults and warnings via status indications in the display
Indication on display Description/cause For indicated value > 0:
Warnings S0005 Collective signal 02: Press push button Details.
Indicates the number of active warnings. For details, refer to <Warnings and Out of
specification> table.
Not ready REMOTE S0006 Collective signal 04: Press push button Details.
Indicates the number of active signals. For details, refer to <Not ready REMOTE and
Function check> table.
Fault S0007 Collective signal 03: Press push button Details to display a list
Indicates the number of active faults. of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
57
Corrective action ACExC 01.2 Intrusive Modbus RTU
Indication on display Description/cause For indicated value > 0:

Out of specification S0008 Collective signal 07: Press push button Details.
Indication according to NAMUR recommenda- For details refer to <Warnings and Out of
tion NE 107 specification> table.
Actuator is operated outside the normal oper-
ation conditions.
Function check S0009 Collective signal 08: Press push button Details.
Indication according to NAMUR recommenda- For details, refer to <Not ready REMOTE and
tion NE 107 Function check> table.
The actuator is being worked on; output sig-
nals are temporarily invalid.
Maintenance required S0010 Collective signal 09: Press push button Details to display a list
Indication according to NAMUR recommenda- of detailed indications.
tion NE 107
Recommendation to perform maintenance.
Failure S0011 Collective signal 10: Press push button Details to display a list
Indication according to NAMUR recommenda- of detailed indications.
tion NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are
invalid
Table 15: Warnings and Out of specification

Indication on display Description/cause Remedy
Config. warning Collective signal 06: Press push button Details to display a list
Possible cause: of individual indications.
Configuration setting is incorrect. For a description of the individual signals, refer
The device can still be operated with restric- to Manual (Operation and setting).
tions.
Internal warning Collective signal 15: Press push button Details to display a list
Device warnings of individual indications.
The device can still be operated with restric- For a description of the individual signals, refer
tions. to Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the Check 24 V DC voltage supply.
controls has exceeded the power supply limits.
Wrn on time running Warning on time max. running time/h ex- ● Check modulating behaviour of actuator.
ceeded ● Check parameter Perm. running time/h
M0356, re-set if required.
Wrn on time starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts/h
M0357, re-set if required.
Failure behav. active The failure behaviour is active since all re- Verify signals:
quired setpoints and actual values are incor- ● Setpoint E1
rect. ● Actual value E2
● Actual process value E4
● Check connection to master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
Wrn setpoint position Warning: Loss of signal of actuator setpoint Check setpoint signal.
position
Possible causes:
Input signal for setpoint = 0 (signal loss)
Op. time warning The set time (parameter Perm.op. time, The warning indications are automatically
manual M0570) has been exceeded. The cleared once a new operation command is
preset operating time is exceeded for a com- executed.
plete travel from end position OPEN to end ● Check valve.
position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high Measure/reduce ambient temperature.
Wrn motor temp. Temperature within motor winding too high Check actuator sizing, correct accordingly.
58

Wrn gearbox temp. Temperature within actuator gear housing too Check actuator sizing, correct accordingly.
high
RTC not set Real time clock has not yet been set. Set time.
RTC button cell Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be Check actuator (PVST settings).
successfully completed.
PVST abort Partial Valve Stroke Test (PVST) was aborted Perform RESET or restart PVST.
or could not be started.
Wrn no reaction No actuator reaction to operation commands ● Check movement at actuator.
within the set reaction time. ● Check parameter Reaction time M0634.
Wrn FOC Optical receiving signal (channel 1) incorrect Check/repair FO cables.
(no or insufficient Rx receive level) or RS-485
format error (incorrect bit(s))
Wrn FO cable budget Warning: FO cable system reserve reached Check/repair FO cables.
(critical or permissible Rx receive level)
Wrn FOC connection Warning FO cable connection is not available. Fit FO cable connection.
Torque wrn OPEN Limit value for torque warning in direction Check parameter Wrn torque OPEN M0768,
OPEN exceeded. re-set if required.
Torque wrn CLOSE Limit value for torque warning in direction Check parameter Wrn torque CLOSE M0769,
CLOSE exceeded. re-set if required.
Table 16: Faults and Failure

Configuration error Collective signal 11: Press push button Details to display a list
Configuration error has occurred. of individual indications.
For a description of the individual signals, refer
to Manual (Operation and setting).
Config. error REMOTE Collective signal 22: Press push button Details to display a list
Configuration error has occurred. of individual indications.
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list
of individual indications.
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction
OPEN.
● Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Execute reset command via fieldbus.
Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction
CLOSE.
● Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Execute reset command via fieldbus.
Phase fault ● When connecting to a 3-ph AC system and Test/connect phases.
with internal 24 V DC supply of the elec-
tronics: Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC
system and with external 24 V DC supply
of the electronics: One of the phases L1,
L2 or L3 is missing.
59

Incorrect phase seq The phase conductors L1, L2 and L3 are Correct the sequence of the phase conductors
connected in the wrong sequence. L1, L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC
system.
Mains quality Due to insufficient mains quality, the controls ● Check mains voltage.
cannot detect the phase sequence (sequence ●
Check parameter Tripping time M0172,
of phase conductors L1, L2 and L3) within the
pre-set time frame provided for monitoring. extend time frame if required.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after
cooling down:
- Set selector switch to position Local
control (LOCAL) and reset fault indic-
ation via push button RESET.
- Execute reset command via fieldbus.
● Check fuses.
Fault no reaction No actuator reaction to operation commands Check movement at actuator.
within the set reaction time.
Table 17: Not ready REMOTE and Function check (collective signal 04)
Wrong oper. cmd Collective signal 13: ● Check operation commands (send one
Possible causes: operation command only).
● Several operation commands (e.g. OPEN
● Set parameter Positioner to Function act-
and CLOSE simultaneously, or OPEN and
ive.
SETPOINT operation simultaneously)
● Check setpoint.
● A setpoint is present and the positioner is
Press push button Details to display a list
not active
of individual indications.
● For fieldbus: Setpoint exceeds 100.0 % For a description of the individual signals, refer
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
service software AUMA CDT.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local
controls enable>.
EMCY stop active The EMERGENCY stop switch has been op- ● Enable EMERGENCY stop switch.
erated. The motor control power supply (con- ●
Reset EMERGENCY stop state by means
tactors or thyristors) is disconnected.
of Reset command.
EMCY behav. active Operation mode EMERGENCY is active ● Detect cause for EMERGENCY signal.
(EMERGENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input.
● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface Check I/O interface.
(parallel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no Verify master configuration
process data transmission by the master.
Local STOP A local STOP is active. Release push button STOP.
Push button STOP of local controls is oper-
ated.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
60
10.3. Fuses
10.3.1. Fuses within the actuator controls
Fuses used
F1/F2 Primary fuses on power supply unit
G fuse F1/F2 AUMA art. no.

Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277
Thyristor units for motor power up to 3.0 kW
Thyristor units for motor power up to 5.5 kW
F3 Internal 24 V DC supply
G fuse according to IEC 60127-2/III F3 AUMA art. no.

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
F4 Internal 24 V AC supply (115 V AC) for:

● Heater, switch compartment, reversing contactors control
● PTC tripping device
● for 115 V AC also control inputs OPEN - STOP - CLOSE
G-fuse according to IEC 60127-2/III F4 AUMA art. no.

Size 5 x 20 mm
Voltage output (power supply unit) = 115 V — —
F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)
Replace fuses F1/F2
Information Only valid for version with electrical connection of KES type.
Hazardous voltage!
61
1. Loosen screws [1] and remove plug/socket connector [2].
2. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by
new ones.
Fuses F3/F4 (F1/F2): test /replace
Information For versions with electrical connection type KP/KPH, the fuses (F1/F2) are located
on the PSU board.
1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
The power supply unit has measurement points (solder pins) allowing to perform
a resistance (continuity) measurement:
Verifying Measuring points
F1 MTP1 – MTP2
F2 MTP3 – MTP4
F3 MTP5 – MTP6
F4 MTP7 – MTP8
2. To replace defective fuses:. Carefully loosen power supply unit [3] and pull out.
(The fuses are on the equipped part of the power supply board).
Cable damage due to pinching!

Risk of functional failures.
→ Carefully assemble power supply unit to avoid pinching the cables.
62
10.3.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (thermal fault) on the local controls is illuminated.
● Status indication S0007 displays a fault. The fault Thermoswitch is displayed
when selecting Details.
The motor has to cool down before the operation can be resumed. Depending on
the parameter setting, the fault signal is either automatically reset or the fault signal
has to be acknowledged.
The acknowledgement is made:
● via the push button Reset in selector switch position LOCAL.
● or with the reset command via fieldbus.
For further information to this topic, please refer to Manual (Operation and setting).
63
Servicing and maintenance ACExC 01.2 Intrusive Modbus RTU
11. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).
11.1. Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:

6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
● Lubrication of the valve stem must be done separately.
Figure 64: Output drive type A
[1] Output drive type A

[2] Grease nipple
Table 18: Grease quantities for bearing of output drive type A

Output drive A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 2 3 5
1) For grease at density r = 0.9 kg/dm³
For enclosure protection IP68
After continuous immersion:

● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
11.2. Disconnection from the mains
If the device must be dismantled, e.g. for service purposes, it can be separated from
the mains without having to remove the wiring.
64
ACExC 01.2 Intrusive Modbus RTU Servicing and maintenance

Figure 65: top: KP/KPH, bottom: KES
[1] Cover
[2] Screws for housing
[3] O-ring
[5] Terminal board (KP, KPH)
[6] Frame (KES)
Removing the plug: 1. Loosen the screws [2].

2. Remove plug/socket connector.
➥ Hereby, cover [1] and terminal board [5] or frame [6] remain together.
3. Seal open plug/socket connection, e.g. using AUMA protection cover and
parking frame.
Fitting the plug: 4. Clean sealing faces at the cover and the housing.
5. Preserve joint surfaces with an acid-free corrosion protection agent.
8. Replace plug/socket connector and fasten screws evenly crosswise.
11.3. Maintenance
Maintenance intervals After 3 years at the latest for Ex certified products.
Lubrication ● In the factory, the gear housing is filled with grease.

● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
65
Servicing and maintenance ACExC 01.2 Intrusive Modbus RTU
● We recommend exchanging the seals when changing the grease.

● No additional lubrication of the gear housing is required during operation.
Notes regarding the ● Check actuator visually. Ensure that no outside damage or changes are visible.
maintenance ● The electric connection cables must be without damage and wired correctly.
● Do a thorough touch-up of possible damage to paint finish to prevent corrosion.
Original paint in small quantities can be supplied by AUMA.
● Cable entries, cable glands, plugs etc. have to be checked for correct tightness
and sealing. Consider torques according to manufacturer's details. If required,
replace the components. Only use components which have an EC type exam-
ination certificate.
● Check whether Ex connections are fastened correctly.
● Take care of possible discolouration of the terminals and wires. This would in-
dicate an increased temperature.
● For Ex housings, pay special attention to a possible collection of water. This
may originate from “breathing” due to severe temperature variations (e. g.
change of night and day), from damaged seals etc. Remove any water immedi-
ately.
● Check the flame path gaps of flameproof enclosures for dirt and corrosion.
● Since the dimensions of all flameproof joints are strictly defined and inspected,
no mechanical work (such as grinding) shall be performed on them. The joint
surfaces have to be cleaned chemically (e. g. with Esso-Varsol).
● Prior to fitting, preserve joint surfaces with an acid-free corrosion protection
agent (e. g. Esso Rust-BAN 397).
● Ensure that all housing covers are handled carefully and that the seals are
checked.
● All cable and motor protection components have to be checked.
● If defects impairing the safety are detected during maintenance, repair measures
have to be initiated without delay.
● Any kind of surface coating for the joint surfaces is not permitted.
● When exchanging parts, seals etc. only original spare parts shall be used.
11.4. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
66
ACExC 01.2 Intrusive Modbus RTU Technical data
12. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
12.1. Features and functions of actuator
Explosion protection Standard version (ATEX):

● II2G Ex de IIC (IIB, IIB+H2) T4 (T3) Gb
● II2D Ex tb IIIC T130°C (T190°C) Db IP68
● II2G c IIC T4
Standard version (IECEx):
● Ex de IIC (IIB, IIB+H2) T4 (T3) Gb
● Ex tb IIIC T130°C (190°C) Db IP68
For actual version, refer to actuator name plate.
EC type examination certificate DEKRA 11ATEX0008 X
DEKRA 12ATEX0143 X
IECEx DEK 12.0022 X
Protection type ● Ex d flameproof enclosure:
- Motor compartment
- Switch compartment
- Controls housing
- Terminal compartment (for electrical connection: KES-Exd)
● Ex e increased safety:
- Terminal compartment (for electrical connection: KP, KPH or KES)
● Ex i Intrinsic safety:
- Current circuit via electronic position transmitter RWG 5020.2 Ex (option)
● c constructional safety:
- Gear housing
Type of duty1) Standard:
● SAEx: Short-time duty S2 - 15 min
● SAREx: Intermittent duty S4 - 25 %
Options:
● SAEx: Short-time duty S2 - 30 min
● SAREx: Intermittent duty S4 - 50 %
Torque range Refer to actuator name plate
Output speed Refer to actuator name plate
Motor Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Motor voltage and frequency Refer to motor name plate
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: PTC thermistors (according to DIN 44082)
Option: Thermoswitches (NC) in the actuator and in the thermal overload relay of the controls
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard:
● Single switches (1 NC and 1 NO, not galvanically isolated) for each end position
Options:
● Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
● Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
● Intermediate position switch (DUO limit switching), adjustable for any position
67
Technical data ACExC 01.2 Intrusive Modbus RTU
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard:
Single switch (1 NC and 1 NO; not galvanically isolated) for each direction
Option:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Position feedback signal, ana- Potentiometer or 0/4 – 20 mA (RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Heater in switch compartment Standard: Resistance type heater, 5 W, 24 V AC, (internal supply)
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during elec-
trical operation.
Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw-type connection
Valve attachment Standard: B1 according to EN ISO 5210
Options:
A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, B3D, ED, DD, IB1, IB3
A prepared for stem lubrication
Sensor system
Indication for manual operation Indication whether manual operation is active/not active via switch (1 change-over contact)
(option)
1) For nominal voltage and 40 °C ambient temperature and an average load with running torque or modulating torque according to separate
technical data. The type of duty must not be exceeded.
Technical data for limit and torque switches

6
Mechanical lifetime 2 x 10 starts
Silver plated contacts:
U min. 30 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts:
U min. 5V
U max. 30 V
I min. 4 mA
I max. 400 mA
Technical data for blinker transmitter

7
Mechanical lifetime 10 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
Technical data for handwheel activation switches

6
Mechanical lifetime 10 starts
68
Technical data for handwheel activation switches

U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
12.2. Features and functions of actuator controls
Power supply For mains voltage and mains frequency, refer to name plates at the controls and the motor
Mains frequency Permissible variation of the mains voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Option: Permissible variation of the mains voltage: ±30 %
External supply of the electron- 24 V DC +20 % / –15 %
ics (option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
The external power supply must have a reinforced insulation against the mains voltage in
accordance with IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in ac-
cordance with IEC 61010-1.
Current consumption Current consumption of the controls depending on the mains voltage:
For permissible variation of mains voltage by ±10 %:
● 100 to 120 V AC = max. 740 mA
● 208 to 240 V AC = max. 400 mA
● 380 to 500 V AC = max. 250 mA
● 515 to 690 V AC = max. 200 mA
For permissible variation of mains voltage by ±30 %:
● 100 to 120 V AC = max. 1,200 mA
● 208 to 240 V AC = max. 750 mA
● 380 to 500 V AC = max. 400 mA
● 515 to 690 V AC = max. 400 mA
Motor current consumption: Refer to motor name plate
Overvoltage category Category III according to IEC 60364-4-443
Rated power The controls are designed for the rated motor power, refer to motor name plate
Switchgear1) 2) Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power
class A1
Options:
● Reversing contactors (mechanically and electrically interlocked) for motor power up to
power class A2
● Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
Control Via Modbus RTU interface
Fieldbus interface with addition- ● Additional inputs, to be assigned as desired:
al inputs (options) - 4 digital inputs
- 2 analogue inputs 0/4 – 20 mA
- Signal transmission is made via fieldbus interface
● Additional inputs with fixed configuration:
- 6 digital inputs:
- Control inputs OPEN, STOP, CLOSE, EMERGENCY
- I/O interface for selecting the control type (fieldbus or additional inputs)
- MODE for selecting between open-close and modulating duty
- Analogue input 0/4 – 20 mA for position setpoint (positioner)
Voltage and current values of Standard:
the optional additional inputs 3) 24 V DC, current consumption: approx. 10 mA per input
Options:
48 V DC, current consumption: approx. 7 mA per input
115 V AC, current consumption: approx. 15 mA per input
69
Status signals Standard:

Via Modbus RTU interface
Options:
Additional, programmable output contacts (only possible in combination with additional inputs):
● 6 programmable output contacts:
- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)
Default configuration: End position CLOSED, end position OPEN, selector switch in
REMOTE, torque fault CLOSE, torque fault OPEN
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
Default configuration: Collective fault signal (torque fault, phase failure, motor protection
tripped)
- 5 change-over contacts with one common, max. 250 V AC, 1 A (resistive load)
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
- 6 potential-free change-over contacts without one common, per contact max. 250 V
AC, 5 A (resistive load)
Position feedback signal Standard:
Via Modbus RTU interface
Option
Galvanically isolated position feedback E2 = 0/4 – 20 mA (load max. 500 Ω), only possible
in combination with output contacts
Voltage output Standard:
Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs, galvanically isolated
from internal voltage supply
Option:
Auxiliary voltage 115 V AC, max. 30 mA to supply the control inputs4), galvanically isolated
from internal voltage supply
Redundancy (option) Redundant line topology with universal redundancy behaviour according to AUMA redundancy
I or II
Redundant loop topology in combination with the SIMA Master Station
● Max. number of actuators equipped with AUMATIC controls per redundant loop: 247
units
● Max. possible cable length between the actuators equipped with controls without external
repeater: 1,200 m.
● Max. possible total length per redundant loop: approx. 290 km
● Automatic commissioning of the redundant loop by means of the SIMA Master Station
Local controls Standard:
● Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE, RESET
● 6 indication lights:
- End position CLOSED (yellow), torque fault CLOSE (red), motor protection tripped
(red), torque fault OPEN (red), end position and running indication OPEN (green),
Bluetooth (blue)
● Graphic LC display, illuminated
Options:
● Special colours for the 5 indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),
motor protection tripped (white), end position OPEN (red)
Bluetooth Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports
Communication interface the SPP Bluetooth profile (Serial Port Profile).
Programming software:
AUMA CDT, commissioning and diagnostic tool for windows based PCs, PDAs and smart
phones
70
Application functions Standard:

● Switch-off mode adjustable
- Limit or torque seating for end position OPEN and end position CLOSED
● Torque by-pass, adjustable up to 5 seconds (no torque monitoring during this time)
● Start and end of stepping mode as well as ON and OFF time (1 up to 1,800 seconds)
can be programmed individually for directions OPEN and CLOSE.
● Any 8 intermediate positions between 0 and 100 %, reaction and signal behaviour pro-
grammable
● Positioner
- Position setpoint via fieldbus interface
- Automatic adaptation of the dead band (adaptive behaviour can be selected)
- Selection between open-close duty and modulating duty via fieldbus interface
Failure functions ● EMERGENCY operation, behaviour programmable
(options) - Digital input low active, reaction can be selected: Stop, move to end position CLOSED,
move to end position OPEN, move to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation.
● Enabling the local controls via fieldbus interface. Thus, the actuator operation can be
enabled or disabled via push buttons on the local controls.
● Local Stop
- The actuator can be stopped via push button Stop of local controls if the selector
switch is in position REMOTE. Not activated when leaving the factory.
● Interlock, enabling the operation commands OPEN or CLOSE via fieldbus interface
Monitoring functions Standard:
● Valve overload protection (adjustable), results in switching off and generates fault indic-
ation
● Motor temperature monitoring (thermal monitoring), results in switching off and generates
fault indication
● Monitoring the heater within the actuator, generates warning signal
● Monitoring of permissible on-time and number of starts (adjustable), generates warning
signal
● Operation time monitoring (adjustable), generates warning signal
● Phase failure monitoring, results in switching off and generates fault indication
● Automatic correction of the direction of rotation upon wrong phase sequence (3-phase
AC currrent)
Diagnostic functions ● Electronic device ID with order and product data
● Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end positions CLOSED,
limit switch trippings in end position CLOSED, torque switch trippings in end position
OPEN, limit switch trippings in end position OPEN, torque faults CLOSE, torque faults
OPEN, motor protection trippings
● Time-stamped event report with setting, operation and fault history:
- Status signals in compliance with NAMUR recommendation NE 107: "Failure",
”Function check", "Out of specification", "Maintenance required"
● Torque characteristics
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions,
can be saved separately. Torque characteristics stored can be shown on the display.
71
Electrical connection Standard:

Plug/socket connector with screw-type terminals (KP, KPH) Ex e (increased safety) and M-
threads
Options:
● Plug/socket connector with terminal blocks (KES) Ex e (increased safety)
● Plug/socket connector with terminal blocks (KES) Ex d (flameproof enclosure)
● Pg-threads, NPT-threads, G-threads, special threads
● Parking frame for wall mounting of the disconnected plug
● Protection cover for plug compartment (when plug is removed)
Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbus cables
of up to 4 kV5)
Wiring diagram Refer to name plate
1) The reversing contactors are designed for a lifetime of 2 million starts.
2) For the assignment of AUMA power classes, please refer to electrical data on actuator.
3) All input signals must be supplied with the same potential.
4) Not possible in combination with PTC tripping device
5) In combination with plug/socket connector KPH only
12.3. Modbus interface
Settings/programming the Modbus interface

Setting the Modbus interface Baud rate, parity and Modbus address are set via the display of the AUMATIC
Commands and signals of the fieldbus interface

Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable
(command signals) LOCAL, Interlock OPEN/CLOSE
Process representation input ● End position OPEN, CLOSED
(feedback signals) ● Actual position value
● Actual torque value1)
● Selector switch in position LOCAL/REMOTE
● Running indication (directional)
● Torque switch OPEN, CLOSED
● Limit switch OPEN, CLOSED
● Manual operation by handwheel or via local controls
● 2 analogue and 4 digital customer inputs
Process representation input ● Motor protection tripped
(fault signals) ● Torque switch tripped in mid-travel
● One phase missing
● Loss of the analogue customer inputs
Behaviour on loss of communic- The behaviour of the actuator is programmable:
ation ● Stop in current position
● Travel to end position OPEN or CLOSED
● Travel to any intermediate position
● Execute last received operation command
1) Requires magnetic limit and torque transmitter (MWG) in actuator
General fieldbus interface data

Communication protocol Modbus RTU according to IEC 61158 and IEC 61784
Network topology ● Line (bus) structure. When using repeaters, tree structures can also be implemented.
● Coupling and uncoupling of devices during operation without affecting other devices is
possible.
Transmission medium Twisted, screened copper cable according to IEC 61158
Fieldbus interface EIA-485 (RS485)
72
General fieldbus interface data

Transmission rate/cable length ● Baud rate: 9.6 – 115.2 kbit/s
● Maximum cable length (segment length or between two actuators) without repeater:
1,200 m
● Possible cable lengths:
- For line topology with repeater: approx. 10 km (total network cable length)
- For loop topology: approx. 290 km (redundant loop)
Device types Modbus slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,
sensors
Number of devices 32 devices in each segment without repeater, with repeaters expandable to 247
Bus access Polling between master and slaves (query response)
Supported fieldbus functions 01 Read Coil Status
02 Read Input Status
03 Read Holding Registers
04 Read Input Registers
05 Force Single Coil
15 (0FHex) Force Multiple Coils
06 Preset Single Register
16 (10Hex) Preset Multiple Registers
07 Read Exception Status
17 (11Hex) Report Slave ID
08 Diagnostics:
● 00 00 Loopback
● 00 10 (0AHex) Clear Counters and Diagnostic Register
● 00 11 (0BHex) Return Bus Message Count
● 00 12 (0CHex) Return Bus Communication Error Count
● 00 13 (0DHex) Return Bus Exception Error Count
● 00 14 (0EHex) Return Slave Message Count
● 00 15 (0FHex) Return Slave No Response Count
● 00 16 (10Hex) Return Slave NAK Count
● 00 17 (11Hex) Return Slave Busy Count
● 00 18 (12Hex) Return Character Overrun Count
12.4. Service conditions
Use Indoor and outdoor use permissible

Mounting position Any position
Enclosure protection according Standard: IP68 with AUMA 3-ph AC motor/1-ph AC motor
to EN 60529 According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: max. 96 hours
● Up to 10 operations during flooding.
● Modulating duty is not possible during continuous immersion.
For enclosure protection IP68, the terminal compartment is additionally sealed against the
interior – double sealed.
For actual version, refer to actuator/controls name plate.
Corrosion protection Standard:
● KS: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration as well as for installation in occasionally or permanently aggressive atmo-
sphere with a moderate pollutant concentration (e.g. in wastewater treatment plants,
chemical industry)
Options:
● KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
Installation altitude Standard: ≤ 2,000 m above sea level
Option: > 2,000 m above sea level, please contact AUMA
Humidity Up to 100 % relative humidity over the entire permissible temperature range
Pollution degree Pollution degree 4 (when closed) according to EN 50178
73
Finish coating Standard: Paint based on polyurethane (powder coating)

Colour Standard: AUMA silver-grey (similar to RAL 7037)
Ambient temperature Standard:
● –40 °C to +40/+60 °C
For actual version, refer to actuator/controls name plate.
Vibration resistance according 1 g, from 10 to 200 Hz
to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Not valid in combination with gearboxes.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For
further details, please contact AUMA
Weight Refer to separate technical data
12.5. Accessories
Wall bracket1) AUMATIC mounted separately from the actuator, including plug/socket connector. Connecting
cables on request. Recommended for high ambient temperatures, difficult access, or in case
of heavy vibration during service
Programming software for PC AUMA CDT
1) Cable length between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the
potentiometer, an RWG has to be used.
12.6. Further information
EU Directives ● ATEX Directive: (94/9/EC)

● Electromagnetic Compatibility (EMC): (2004/108/EC)
● Low Voltage Directive: (2006/95/EC)
● Machinery Directive: (2006/42/EC)
74
ACExC 01.2 Intrusive Modbus RTU Spare parts
13. Spare parts

13.1. Multi-turn actuators SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2 with Ex plug/socket con-
nector and screw-type terminals (KP, KPH)
75
Spare parts ACExC 01.2 Intrusive Modbus RTU
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
No. Designation Type No. Designation Type
002.0 Bearing flange Sub-assembly 535.1 Snap ring
003.0 Hollow shaft with worm wheel Sub-assembly 539.0 Screw plug Sub-assembly
005.0 Drive shaft Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
005.1 Motor coupling on output drive shaft 549.0 Output drive type B1/B3/B4/E Sub-assembly
005.3 Manual drive coupling 549.1 Output drive sleeve B1/B3/B4/C
009.0 Planetary gearing for manual drive Sub-assembly 553.0 Mechanical position indicator Sub-assembly
017.0 Torque lever Sub-assembly 554.0 Socket carrier with motor cable har- Sub-assembly
ness
018.0 Gear segment 556.0 Potentiometer for position transmitter Sub-assembly
019.0 Crown wheel Sub-assembly 556.1 Potentiometer without slip clutch
022.0 Drive pinion II for torque switching Sub-assembly 557.0 Heater Sub-assembly
023.0 Output drive wheel for limit switching Sub-assembly 558.0 Blinker transmitter including pins at Sub-assembly
wires (without impulse disc and insula-
tion plate)
024.0 Drive wheel for limit switching Sub-assembly 559.0-1 Control unit without torque switching Sub-assembly
heads, without switches
025.0 Locking plate Sub-assembly 559.0-2 Control unit with magnetic limit and Sub-assembly
torque transmitter (MWG) for Non-in-
trusive version in combination with
AUMATIC integral controls
058.0 Wire for protective earth (pin) Sub-assembly 560.0-1 Switch stack for direction OPEN Sub-assembly
070.0 Motor (VD motor incl. no. 079.0) Sub-assembly 560.0-2 Switch stack for direction CLOSE Sub-assembly
079.0 Planetary gear for motor drive Sub-assembly 560.1 Switch for limit/torque
(SA/SAR 07.2 – 16.2 for VD motor)
155.0 Reduction gearing Sub-assembly 560.2 Switch case
500.0 Cover for switch compartment Sub-assembly 566.0 Position transmitter RWG Sub-assembly
501.0 Terminal board Sub-assembly 566.1 Potentiometer for RWG without slip Sub-assembly
clutch
501.1 Screw – Control terminal 566.2 Electronic board RWG Sub-assembly
501.2 Washer – Control terminal 566.3 Wires for RWG Sub-assembly
501.3 Screw – Power terminal 567.1 Slip clutch for potentiometer/RWG Sub-assembly
501.4 Washer – Power terminal 568.1 Stem protection tube (without cap)
502.1 Pin carrier (without pins) Sub-assembly 568.2 Cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 574.1 Radial seal output drive type A for ISO
flange
507.0 Plug cover Sub-assembly 575.1 Stem nut type A
511.0 Threaded plug 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive type A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing 584.0 Retaining spring for motor coupling Sub-assembly
516.0 Output drive type D S1 Seal kit, small Set
S2 Seal kit, large Set
76
13.2. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and screw-type terminals
(KP, KPH)
77
No. Designation Type
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display Sub-assembly
006.0 Power supply unit Sub-assembly
008.1-1 I/O board Sub-assembly
008.1-2 Fieldbus board Sub-assembly
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.1 Option board Sub-assembly
500.0 Cover Sub-assembly
501.0 Terminal board Sub-assembly
501.1 Screw for control terminal
501.2 Washer for control terminal
501.3 Screw for power terminal
501.4 Washer for power terminal
502.0 Pin carrier (without pins) Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Sub-assembly
532.0 Cable conduit (actuator connection) Sub-assembly
535.1 Circlip
S Seal kit Set
78
13.3. Actuator controls AUMATIC ACExC 01.2 with Ex plug/socket connector and terminal blocks
(KES)
79
No. Designation Type
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Face plate for display Sub-assembly
006.0 Power supply unit Sub-assembly
008.1-1 I/O board Sub-assembly
008.1-2 Fieldbus board Sub-assembly
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.1 Option board Sub-assembly
500.0 Cover Sub-assembly
502.0 Pin carrier (without pins) Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Sub-assembly
528.0 Terminal frame (without terminals) Sub-assembly
529.0 End piece
532.0 Cable conduit (actuator connection) Sub-assembly
533.0 Terminals for motor/controls
535.1 Circlip
573.0 Plug-in electrical connection Sub-assembly
S Seal kit Set
80
ACExC 01.2 Intrusive Modbus RTU Certificates
14. Certificates
14.1. Declaration of Incorporation and EC Declaration of Conformity
81
Certificates ACExC 01.2 Intrusive Modbus RTU
14.2. ATEX certificate
82
ACExC 01.2 Intrusive Modbus RTU Certificates
83
Certificates ACExC 01.2 Intrusive Modbus RTU
84
ACExC 01.2 Intrusive Modbus RTU
85
ACExC 01.2 Intrusive Modbus RTU
86
ACExC 01.2 Intrusive Modbus RTU Index
E
Index EC Declaration of Conformity 81
EC type examination certific- 10
A ate
ATEX certificate 82 EMC 20
Accessories (electrical con- 29 Earth connection 30
nection) Electrical connection 19
Accessories for assembly 17 Electronic position transmitter 54
Actual value - indication on 40 Enclosure protection 8 , 73
display Error - indication on display 38
Actuator operation at the local 31 Ex certificate 10
controls Explosion protection 10
Actuator operation from re- 32 Explosion protection marking 9, 9
mote
Ambient temperature 8 , 74 F
Analogue signals 46 Failure - indication on display 44
Applications 6 Fault - indication on display 42
Approval plate 10 Flange size 9
Assembly 13 Function check - indication on 43
display
B Fuses 61
Baud rate 48
Bus address 48 H
Bus cables 20 , 23 , 27 Handwheel 13
C I
Cable set 29 Identification 8
Certificates 81 Indication lights 45
Commission number 8, 9 Indications 38
Commissioning 5 Indications on display 38
Commissioning (indications 38 Indicator disc 44 , 55
on display) Inspection record 9
Connecting cable 29 Intermediate position indica- 45
Control 10 , 10 tion via LEDs
Corrective action 57 Intermediate positions 51
Corrosion protection 12 , 73 Intrusive 11
Cross section 20
Current consumption 19 L
LEDs (indication lights) 45
D Language in the display 36
DUO limit switching 51 Limit switching 50 , 53
Declaration of Incorporation 81 Line topology 23 , 27
Device type 9 , 10 Local actuator operation 31
Digital outputs 46 Local control 31
Direct display via ID 34 Local controls 31
Direction of rotation 52 Local setting 33
Directives 5 Loop topology 23 , 27
Display (indications) 38 Lubrication 65
Disposal 66
87
Index ACExC 01.2 Intrusive Modbus RTU
M R
Main menu 34 RWG 54
Mains frequency 20 Range of application 6
Mains voltage 20 Recycling 66
Maintenance 5 , 64 , 65 Reference operation 53
Maintenance required - indic- 43 Remote actuator operation 32
ation on display Running indication 44
Manual operation 31
Mechanical position indicator 44 , 55 S
Menu navigation 33 Safety instructions 5
Monitoring time 48 Safety instructions/warnings 5
Motor heater 22 , 26 Serial number 8, 9
Motor operation 31 Service 64
Multiport valve - Indications 41 Service conditions 73
on display Servicing 64
Setpoint - indication on dis- 41
N play
Name plate 8 , 20 Short-circuit protection 19
Network types 19 Signals 46
Non-Intrusive 11 Signals (analogue) 46
Not ready REMOTE - indica- 42 Size 9 , 10
tion on display Slave address 48
Spare parts 75
O Standards 5
Operation 5 , 31 Status menu 34
Operation commands - indic- 40 Status signals 46
ations on display Stem nut 15
Order number 8, 9 Stem protection tube 17
Out of specification - indica- 43 Storage 12
tion on display Supply networks 19
Output contacts 46 Support 64
Output drive type A 14 Switch check 57
Output drive types B, B1, B2, 13
B3, B4, and E T
Output speed 8 Technical data 67
Technical data for switches 68
P Terminal cross sections 21 , 25
Packaging 12 Terminal plan 19
Parity 48 Test run 52
Parking frame 30 Tightening torques 21 , 25
Password 34 Torque - indication on display 40
Password change 35 Torque range 8
Password entry 35 Torque switching 49
Position indicator 55 Transport 12
Position transmitter RWG 54 Type (device type) 9 , 10
Positioner - indication on dis- 41 Type designation 8
play Type of current 20
Potentiometer 54 Type of lubricant 8
Power supply 19 , 20
Production, year 9 U
Protection cover 30 User level 34
Protection on site 19
Protective measures 5 V
Valve position - indication on 39
Q display
Qualification of staff 5 Valve stem 17
88
ACExC 01.2 Intrusive Modbus RTU Index
W
Wall bracket 29
Warnings - indication on dis- 42
play
Wire diameter (bus cable) 20
Wiring diagram 9 , 10 , 19
Works number 9
Y
Year of production 9
89
AUMA worldwide
Europe IBEROPLAN S.A. AUMA Polska Sp. z o.o.

ES 28027 Madrid PL 41-219 Sosnowiec
AUMA Riester GmbH & Co. KG Tel +34 91 3717130 Tel +48 32 783 52 00
iberoplan@iberoplan.com biuro@auma.com.pl
Plant Müllheim www.auma.com.pl
DE 79373 Müllheim AUMA Finland Oy
Tel +49 7631 809 - 0 FI 02230 Espoo INDUSTRA
riester@auma.com Tel +358 9 5840 22 PT 2710-297 Sintra
www.auma.com auma@auma.fi Tel +351 2 1910 95 00
www.auma.fi industra@talis-group.com
Plant Ostfildern-Nellingen
DE 73747 Ostfildern AUMA France S.A.R.L. SAUTECH
Tel +49 711 34803 - 0 FR 95157 Taverny Cedex RO 011783 Bucuresti
riester@wof.auma.com Tel +33 1 39327272 Tel +40 372 303982
info@auma.fr office@sautech.ro
Service-Center Bayern www.auma.fr
DE 85386 Eching OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 AUMA ACTUATORS Ltd. RU 141402 Khimki, Moscow region
Riester@scb.auma.com GB Clevedon, North Somerset BS21 6TH Tel +7 495 221 64 28
Tel +44 1275 871141 aumarussia@auma.ru
Service-Center Köln mail@auma.co.uk www.auma.ru
DE 50858 Köln www.auma.co.uk
Tel +49 2234 2037 - 900 OOO PRIWODY AUMA
Service@sck.auma.com D. G. Bellos & Co. O.E. RU 125362 Moscow
GR 13673 Acharnai, Athens Tel +7 495 787 78 21
Service-Center Magdeburg Tel +30 210 2409485 aumarussia@auma.ru
DE 39167 Niederndodeleben info@dgbellos.gr www.auma.ru
Tel +49 39204 759 - 0
Service@scm.auma.com APIS CENTAR d. o. o. ERICHS ARMATUR AB
HR 10437 Bestovje SE 20039 Malmö
AUMA-Armaturenantriebe Ges.m.b.H. Tel +385 1 6531 485 Tel +46 40 311550
AT 2512 Tribuswinkel auma@apis-centar.com info@erichsarmatur.se
Tel +43 2252 82540 www.apis-centar.com www.erichsarmatur.se
office@auma.at
www.auma.at Fabo Kereskedelmi és Szolgáltató Kft. ELSO-b, s.r.o.
HU 8800 Nagykanizsa SK 94901 Nitra
AUMA BENELUX B.V. B. A. Tel +36 93/324-666 Tel +421 905/336-926
BE 8800 Roeselare auma@fabo.hu elsob@stonline.sk
Tel +32 51 24 24 80 www.fabo.hu www.elsob.sk
office@auma.be
www.auma.nl Falkinn HF Auma Endüstri Kontrol Sistemleri Limited
IS 108 Reykjavik Sirketi
ProStream Group Ltd. Tel +00354 540 7000 TR 06810 Ankara
BG 1632 Sofia os@falkinn.is Tel +90 312 217 32 88
Tel +359 2 9179-337 www.falkinn.is info@auma.com.tr
valtchev@prostream.bg
www.prostream.bg AUMA ITALIANA S.r.l. a socio unico AUMA Technology Automations Ltd
IT 20023 Cerro Maggiore (MI) UA 02099 Kiev
OOO “Dunkan-Privod” Tel +39 0331 51351 Tel +38 044 586-53-03
BY 220004 Minsk info@auma.it auma-tech@aumatech.com.ua
Tel +375 29 6945574 www.auma.it
belarus@auma.ru Africa
www.zatvor.by AUMA BENELUX B.V.
LU Leiden (NL) Solution Technique Contrôle Commande
AUMA (Schweiz) AG Tel +31 71 581 40 40 DZ Bir Mourad Rais, Algiers
CH 8965 Berikon office@auma.nl Tel +213 21 56 42 09/18
Tel +41 566 400945 stcco@wissal.dz
RettichP.ch@auma.com NB Engineering Services
MT ZBR 08 Zabbar A.T.E.C.
AUMA Servopohony spol. s.r.o. Tel + 356 2169 2647 EG Cairo
CZ 250 01 Brandýs n.L.-St.Boleslav nikibel@onvol.net Tel +20 2 23599680 - 23590861
Tel +420 326 396 993 contactus@atec-eg.com
auma-s@auma.cz AUMA BENELUX B.V.
www.auma.cz NL 2314 XT Leiden SAMIREG
Tel +31 71 581 40 40 MA 203000 Casablanca
GRØNBECH & SØNNER A/S office@auma.nl Tel +212 5 22 40 09 65
DK 2450 København SV www.auma.nl samireg@menara.ma
Tel +45 33 26 63 00
GS@g-s.dk SIGUM A. S. MANZ INCORPORATED LTD.
www.g-s.dk NO 1338 Sandvika NG Port Harcourt
Tel +47 67572600 Tel +234-84-462741
post@sigum.no mail@manzincorporated.com
www.manzincorporated.com
90
AUMA worldwide
AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office
ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan
Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988
aumasa@mweb.co.za salesme@auma.com sales@auma.com.my
America Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
BN KA1189 Kuala Belait OM Ruwi
AUMA Argentina Rep.Office Tel + 673 3331269 / 3331272 Tel +968 24 636036
AR Buenos Aires mikuni@brunet.bn r-negi@mustafasultan.com
Tel +54 11 4737 9026
contacto@aumaargentina.com.ar AUMA Actuators (Tianjin) Co., Ltd. Beijing FLOWTORK TECHNOLOGIES
Branch CORPORATION
AUMA Automação do Brazil ltda. CN 100020 Beijing PH 1550 Mandaluyong City
BR Sao Paulo Tel +86 10 8225 3933 Tel +63 2 532 4058
Tel +55 11 4612-3477 mailbox@auma-china.com flowtork@pldtdsl.net
contato@auma-br.com cn.auma.com
M & C Group of Companies
TROY-ONTOR Inc. PERFECT CONTROLS Ltd. PK 54000 Cavalry Ground, Lahore Cantt
CA L4N 8X1 Barrie, Ontario HK Tsuen Wan, Kowloon Tel +92 42 3665 0542, +92 42 3668 0118
Tel +1 705 721-8246 Tel +852 2493 7726 sales@mcss.com.pk
troy-ontor@troy-ontor.ca joeip@perfectcontrols.com.hk www.mcss.com.pk
AUMA Chile Representative Office PT. Carakamas Inti Alam Petrogulf W.L.L
CL 9500414 Buin ID 11460 Jakarta QA Doha
Tel +56 2 821 4108 Tel +62 215607952-55 Tel +974 44350151
aumachile@auma-chile.cl auma-jkt@indo.net.id pgulf@qatar.net.qa
Ferrostaal de Colombia Ltda. AUMA INDIA PRIVATE LIMITED. AUMA Saudi Arabia Support Office
CO Bogotá D.C. IN 560 058 Bangalore SA 31952 Al Khobar
Tel +57 1 401 1300 Tel +91 80 2839 4656 Tel + 966 5 5359 6025
dorian.hernandez@ferrostaal.com info@auma.co.in Vinod.Fernandes@auma.com
www.ferrostaal.com www.auma.co.in
AUMA ACTUATORS (Singapore) Pte Ltd.
Transcontinental Trading Overseas SA. ITG - Iranians Torque Generator SG 569551 Singapore
CU Ciudad Habana IR 13998-34411 Teheran Tel +65 6 4818750
Tel +53 7 208 9603 / 208 7729 +982144545654 sales@auma.com.sg
tto@ttoweb.com info@itg-co.ir www.auma.com.sg
AUMA Región Andina & Centroamérica Trans-Jordan Electro Mechanical Supplies NETWORK ENGINEERING
EC Quito JO 11133 Amman SY Homs
Tel +593 2 245 4614 Tel +962 - 6 - 5332020 +963 31 231 571
auma@auma-ac.com Info@transjordan.net eyad3@scs-net.org
www.auma.com
AUMA JAPAN Co., Ltd. Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. JP 211-0016 Kawasaki-shi, Kanagawa TH 10120 Yannawa, Bangkok
PE Miraflores - Lima Tel +81-(0)44-863-8371 Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 mailbox@auma.co.jp mainbox@sunnyvalves.co.th
corsusa@corsusa.com www.auma.co.jp www.sunnyvalves.co.th
www.corsusa.com
DW Controls Co., Ltd. Top Advance Enterprises Ltd.
Control Technologies Limited KR 153-702 Gasan-dong, GeumChun-Gu,, TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Seoul Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 Tel +82 2 2624 3400 support@auma-taiwan.com.tw
www.ctltech.com import@actuatorbank.com www.auma-taiwan.com.tw
www.actuatorbank.com
AUMA ACTUATORS INC. AUMA Vietnam Hanoi RO
US PA 15317 Canonsburg Al-Arfaj Engineering Co WLL VN Hanoi
Tel +1 724-743-AUMA (2862) KW 22004 Salmiyah +84 4 37822115
mailbox@auma-usa.com Tel +965-24817448 chiennguyen@auma.com.vn
www.auma-usa.com info@arfajengg.com
www.arfajengg.com Australia
Suplibarca
VE Maracaibo, Estado, Zulia TOO “Armaturny Center” BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 KZ 060005 Atyrau AU NSW 1570 Artarmon
suplibarca@intercable.net.ve Tel +7 7122 454 602 Tel +61 2 8437 4300
armacentre@bk.ru info@barron.com.au
Asia www.barron.com.au
Network Engineering
AUMA Actuators UAE Support Office LB 4501 7401 JBEIL, Beirut
AE 287 Abu Dhabi Tel +961 9 944080
Tel +971 26338688 nabil.ibrahim@networkenglb.com
Nagaraj.Shetty@auma.com www.networkenglb.com
91
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y005.377/003/en/3.13
For detailed information on AUMA products refer to the Internet: www.auma.com

Ba Sarex2 07 16 Acexc2 Modbus en

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Multi-turn actuators

SAEx 07.2 – SAEx 16.2

Operation instructions Assembly, operation, commissioning

Read operation instructions first.

Purpose of the document:

Table of contents Page

5.2.3. Bus cables: connect 23

9.6.2. Running direction OPEN (white section): set 52

Operation Prerequisites for safe and smooth operation:

1.2. Range of application

The following applications are not permitted, e.g.:

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning may result in

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

[1] Actuator name plate

Description of actuator name plate

[1] Name of manufacturer

Type designation Figure 3: Type designation (example)

1. Type and size of actuator

Table 1: Marking for explosion protection (with example)

Actuator serial number

Description of controls name plate

[1] Type and size of the controls

Type designation ACExC 01.2 = Actuator controls AUMATIC

Description of approval plate in explosion-proof version

Figure 5: Approval plates in explosion-proof version (examples)

[1] Ex symbol. CE mark, number of test authority

2.2. Short description

Multi-turn actuator Definition in compliance with EN ISO 5210:

3. Transport, storage and packaging

Danger of corrosion due to inappropriate storage!

Damage on display caused by temperatures below permissible level!

4.1. Mounting position

4.2. Handwheel fitting

1. If required, fit spacer [1] onto input shaft [2].

Danger of corrosion due to damage to paint finish and condensation!

4.3.1. Output drive types B, B1 – B4 and E

Figure 7: Output drive

[1] Output drive types B, B1 – B4, E and C

Information Spigot at flanges should be loose fit.

1. Check if mounting flanges fit together.

Table 3: Tightening torques for screws

4.3.2. Output drive type A

4.3.2.1. Stem nut: finish machining

[1] Stem nut

1. Remove spigot ring [3] from output drive.

Figure 9: Assembly with output drive type A

[1] Valve stem

Table 4: Tightening torques for screws

4.4. Accessories for assembly

4.4.1. Stem protection tube for rising valve stem

[1] Cap for stem protection tube

1. Seal thread with hemp, Teflon tape, or thread sealing material.

Figure 12: Mounting positions C and D

4.5.1. Mounting positions: modify

Flameproof enclosure, danger of explosion!