Multifuge 3 S-R/3 L-R, Legend RT 120V 50/60 HZ Service Manual

Multifuge® 3 S-R/3 L-R, Legend® RT
120V 50/60 Hz
SERVICE MANUAL P/N 12004376
TABLE OF CONTENTS
Section Title Doc.- No. Page

1 OPERATING INSTRUCTIONS
2 SERVICE
2.1 Servicing Schedule 2-1/2
2.2 Trouble Shooting 2-3
2.3 Error Code 2-4/7
2.4 Test Points 2-8
2.5 Imbalance Behavior 2-9
2.6 Cleaning of Instrument Parts 2-9
2.7 Electrical Safety Check 2-10
3 FUNCTIONAL DESCRIPTION
3.1 Block Functions 3-1
3.2 Main Board Functions 3-1/2
3.3 Key and Indication Board - Easycontrol 3-3
Key and Indication Board - Quickcontrol 3-4
3.4 Speed Detection Board 3-5
3.5 Rotor Indication 3-5
3.6 Imbalance Detection 3-5
3.7 Lid Lock System 3-5
3.8 Cooling Plant 3-5
4 DIAGRAMS
4.1 Block Diagram 4-1
4.2 Wiring Diagrams 4-2/3
4.3 Wiring Connection Diagrams 4-4/6
4.4 Main Board, Component Plan 4-7/14
Display Board, “Easycontrol” Keypad version,
4.5 4-15
Component Plan
Display Board, “Quickcontrol” Rotary switch
4-16
version, Component Plan
4.6 Speed detection, Component Plan 4-17
4.7 Sensor Board, Component Plan 4-18
4.8 Rotor Detection Board, Component Plan 4-19/20
5 DISASSEMBLY OF INSTRUMENT PARTS

5.1 Housing / Casing Parts 5-1/2
5.2 Electrical Components 5-2/3
5.3 Drive Components 5-3/4
6 SPARE PART FIGURES AND LISTS

6.1 Spare Part Figures 6-1/9
6.2 Spare Part Lists
7 TECHNICAL BULLETINS
8 Preventive maintenance checklist

Calibration Certificate
Edition: 03 TABLE OF CONTENTS Legend RT

22.11.01 AH Page: 0 - 2 Multifuge 3S-R / 3L-R
Service
Service
2.1 Servicing Schedule (yearly procedure recommended)
2.1.1 Maintenance Routine without Dismantling the Centrifuge
2.1.1.1 Electrical Installation and Safety
• Switch OFF the centrifuge and disconnect the unit from power, check voltage supply and mains
fusing (16 Amps, slow blow characteristic)
• Check condition of plug and wall socket - replace defective parts (customer’s responsibility)
• Check cord condition and fixing / connection - replace or refit it
• Check condition of instrument socket and replace it in case of bad contacts
2.1.1.2 Location and Mechanical Installation

• Check the base (ground, table, lorry with lockable wheels etc.) for resonance-free and stable
conditions
• Check for a well ventilated place and sufficient distances to walls or adjacent equipment, without
exposition to direct sunlight
• Check the leveling of the centrifuge drive with use of a spirit level
2.1.1.3 Lid Tumbler Mechanism and Safety Device

• Connect the centrifuge to power and switch ON
• Check for correct automatic lid closing and self-acting lid opening - if in disorder, readjust lid,
swivel hinges, and/or locking devices
• Check the rubber gasket for lid’s and bolt’s sealing and replace, if damaged
• For checking the electronically safety circuit: start the centrifuge, let it shortly run and stop it, the
lid must not be unlocked by the microprocessor as long as the speed is more than 60 rpm - if
safety circuit is out of function, replace main board
2.1.1.4 Cleanliness of Spin Chamber and Motor Casing

• Open the lid and remove the rotor (for loosening turn the T-handle Allen key (5mm) in arrow
direction - see rim of rotor chamber)
• Clean the spin chamber with a dry and absorbent cloth (remove all dust and moisture - see also
section for Cleaning)
• Check the cleanliness of the motor flange and take care of the annular slot around the motor shaft:
penetrating fluids can damage the upper spindle bearing or electronics, remove fluids with an
injector and/or absorbent paper
2.1.1.5 Rotor and Accessories Condition and Sealing, bellows

• Check the condition of rotors and accessory parts (especially all supporting or stressed partitions):
the rotor and/or accessory parts must not be used any longer, if there are visible traces of
mechanical damage or rust
• Check the condition of rotor and/or accessory sealing and replace them in case of malfunction
• Bellows of gas lid stays have to be greased upside down with glycerin (part no. 70902649) once a
year.
2.1.1.6 Rotor Fixing and Drive Spindle

• Check the perfect condition of the collet chuck and replace it in case of malfunction (thread is worn
out, horizontal grooves etc.)
• Check the condition of the drive cone: the centrifuge must not be used any longer, if the drive
cone is damaged (e.g. bend or it’s bearings are worn out)
Edition: 04 Servicing Schedule Legend RT

18.04.02/he/AH Page: 2 - 1 Multifuge 3S-R/3L-R
Service
2.1.1.7 Temperature Level (not at every unit)

• Check the wire gauze (behind the air inlet slots) left and right side for free ventilation, insufficient
air flow will lead to an inadmissible temperature rise of compressor, motor and electronic parts
2.1.1.8 Imbalance Behavior

• Install available and empty rotors and check the imbalance behaviour with rotor dependant cut off
and run through weights (see 2.5) and replace worn out motor rubber mounts, faulty main board or
sensor board
2.1.2 Maintenance Routine after Dismantling the Centrifuge Casing
2.1.2.1 Motor Supporting Elements

• Check the supporting and damping elements of the drive motor and replace them in case of
increased rubber abrasion or abundance of imbalance but at least every 3 years
2.1.2.2 Braking Circuit

• Check the function of the braking circuit (warming up of brake resistor, even and noiseless brake
effect) and replace defective parts in case of malfunction
2.1.2.3 Lead and Screwing Connections

• Check the terminal and plug connections of all leads and on all boards and electrical components,
tighten all loosen screwing connections, refit or replace defective parts
• Check the wedged connections of the board, mechanical and electrical components and re-tighten
them if necessary (use screw locking lacquer for motor mounts and lid lock assembly)
2.1.2.4 Protection Earth Core and Grounding Connections

• Check the protection earth core for continuity and all grounding plug connectors (see also 2.7
Electrical Safety Check)
• Check isolation resistance and accessible current (see 2.7)

Service
2.2 Trouble Shooting
Error Possible Error

Error Cause Corrective Procedure
Indication Source
Mains switch with Switch on again, disconnect electric.
integrated fuse or components success., search for other
fuses on main board faults
No mains Mains fuse or circuit Check fuse or circuit breaker and replace or
voltage supply breaker failed switch on again
Faulty mains cord or Check instrument cord and socket, replace

Displays instrument socket defective parts
remain
dark Faulty connection Check connections on CPU, indication board
from CPU to and connecting leads, replace defective
No low voltage indication board parts
supply for
indication board Faulty indication or
Replace main board completely
CPU board
NV-RAM out of
Interrupted Insert the valid NV-RAM and push it
socket or not
program correctly into socket
correctly placed
Reduced voltage Remedy the failure if the voltage drops

All display supply (<10%) often, use a voltage stabilizer
CPU program
Elements
reset may be
are shortly
caused by EMI Bad or missing Check all ground connections and the
illuminated
ground connection ground connection of all boards
Constant Interruption Parameter NV-RAM No or defective NV-RAM
wear out of motor Replace motor rubber mounts (at least

Mechanics
Drive rubber mount every three years)
makes
Defective terminal Check voltage on motor terminal and
noises -no
connection, faulty winding resistances -see test points on
good
lead or motor winding main board
separation Electrical
result
Faulty power electr. Replace main board
Check voltage for drive motor

Locking drive is 24V supply
Check switch. after power ON
not supplied faulty relay K2
Replace the main board
with voltage faulty driving circuit
No or defective NV-RAM
Lid cannot
be opened Latch motor Faulty motor winding Replace complete motor
by key at
standstill
Push lid centrally into lock and press the
Lid bolt is jamming
key again
Lid is not
correctly locked
Lid is deformed Re-adjust the lid centrally

Service
2.3 Error code

Indication Source
„rotor“ in Inadmissible speed Press start again (within 15s), else wait for
Wrong selection
speed or rcf value was pre- rotor standstill, lid OPEN/CLOSE, set value,
of detected rotor
display selected start
Rotor not symmetri- Open lid, check rotor loading, close lid again
cally loaded and restart
Base is not sturdy
Change or reinforce the base (table, lorry with
enough and comes
lockable wheels, etc.)
into vibrations
Centrifuge drive is Level the drive correctly by means of unit’s
not correctly leveled feet
“bAL“
message
Rotor itself has Rotor must no longer be used, send back to
appears in Imbalance run
imbalance Kendro
speed
display
Drive shaft or rotor
Replace collet chuck or motor
fixing is damaged
Imbalance sensor Replace sensor board
Circuits of main
Replace the main board
board
Forbidden
Lid was opened intervention Close lid immediately, turn power OFF/ON,
manually during emergency opening press lid down for locking, press start key,
“Lid“ run device must only be press stop to finish run
appears in used at standstill
speed
Defective micro
display Protection circuit
switch or leads or Check leads and connectors to micro switch,
(20V) interrupted
connectors to micro in case of a faulty micro switch, replace them
during run
switch are interrupted
Loose plug
Check plug X20
connectors
„OPEn“
appears in 20V supply for
speed protection circuit Interrupted leads to
Check leads to micro switch for continuity
display by is interrupted at micro switch
supposedly standstill
closed lid
Defective micro
Replace micro switch
switch
“S-LID” Latch not in valid

Sensor signal not
appears in position during power Switch unit “off” and “on” again
clear
display on

Service
Error Code

Indication Source
„E-01“ System clock Hardware fault on
Change main board
message pulse not stable main board
program
„E-02“ Internal Software
sequence was Change CPU, replace main board
message problem
disturbed
Stack overflow No action in the field possible
message problem

Stack underflow No action in the field possible
message problem
“E-05” Reset by HW
Software problem No action in the field possible
message watchdog timer
“E-06” Data lines to key

Wiring display board Check wiring and connectors
message board disturbed
Display board
doesn’t match to
“E-07”
main board Check software Replace NV RAM and CPU
message
cooled/non-
cooled
“E-08” Check sum error
E-PROM failed Replace E-PROM
message E-PROM
NV RAM failed Replace NV RAM
message NV RAM
“E-10” NV RAM not Initializing of NV-RAM check NV-RAM and socket, insert the correct
message initialized is not valid NV-RAM
“E-11” NV RAM doesn’t Check versions of NV
Replace NV RAM and E-PROM
message match E-PROM RAM and E-PROM
message NV RAM
message NV RAM
Compressor didn’t Check leads, terminals, start relay, capacitor,
chamber over work compressor
„E-14“
temperature:
message
display >50°C Faulty cooling cycle Exp. valve, refrigerant loss
„E-15“ Open temp. Check sensor, control
Replace sensor or main board
message sensor circuits
„E-16“ Short cut temp. Check sensor, control
Replace sensor or main board
message sensor circuits
a wrong rotor was wait for standstill, open the lid and install a
installed correct rotor
„E-17“ wrong or faulty
Mains voltage failure press stop key, wait for standstill and restart
message rotor detection
Faulty detection
replace the main board
circuit

Service
Error Code

Indication Source
Bucket code
„E-18“
not valid for this Not valid
message
rotor
Wrong rotor installed Check rotor

„E-19“ Rotor code not
message programmed
Interference during
Check rotor recognition board and wiring
recognition
„E-20“ rotor code not

See E-19
message valid
„E-21“ Recognition
wiring Check wiring
message disturbance
„E-22“ Speed signal

wiring Check wiring
message disturbance
nd
Speed control 2 check was done
„E-23“
measuring by rotor recognition Check speed detection board
message
disturbance system
„E-24“ Latch not in top Micro switch failed, Check micro switch adjustment, if necessary
message position de-adjusted, latch replace it
„E-25“ Time out latch Hall sensor signal not

Check latch motor and PCB
message open applied
„E-26“ Time out latch Hall sensor signal not

Check latch motor and PCB
message close applied
Wrong identified
„E-27“ Signal given by
signal after power Check hall sensors
message latch not valid
“on”
After replacement of
„E-28“ Wrong sense of
the motor- wires Check wiring at terminal
message rotation
mixed
„E-29“ Motor doesn’t PCB faulty, see E-21, Change PCB, rotor recognition, speed
message turn E-22 detection, fasten motor wiring at terminal
„E-30“ Control-voltage
PCB failed Replace PCB
message interruption
over-
„E-31“ Hot motor, no air
temperature Check motor, check grill for dust
message circulation
motor >150°C
Over-
„E-32“
temperature Faulty main board Replace main board
message
Electronic
Faulty high pressure
„E-33“ High-pressure
switch, blocked Inspect cooling system
message Cooling system
system

Service
Error Code

Indication Source
„E-34“ Brake resistor,
Over-voltage Check brake resistors, replace main board
message main board
„E-35“
Over-current Main board Replace main board
message
„E-36“ NMI Over voltage or over-

Replace main board
message interruption current
„E-37“ Over-current
Main board Replace main board
message continuously
Current
„E-38“ Analog signal >
measurement Replace main board
message hardware over current
disturbed
„E-39“ Speed control Speed > calculated Check speed detection board, replace the
message check >n max. speed main board
Acceleration of Big imbalance
„E-40“
the unit is too Motor or main board Check rotor loading, motor and main board
message
slow faulty
Offset voltage
Imbalance sensor
from the
faulty
„E-41“ imbalance Replace speed detection board
Wiring from the speed
message sensor is in a Check / replace the wiring
detection board to the
inadmissible
main board is broken
area

Service
2.4 Test Points
Test Points Unit Value Conditions

Mains terminal 120V All given values are related on 120 V (+/- 10%) mains voltage for
Board resistance 50Ω board supply
Motor over-temp.
Voltage drop by one disconnected lead (error case) and linked
terminal 20V DC
terminal XR
X20/B3,B4*
Over-press switch Voltage drop by one disconnected lead (error case) and linked
20V DC
terminal X20/P terminal XO
Switch OFF unit, fan resistance temperature 20°C

Fans cooling plant
100 Ω wire black to blue
terminal XK
82 Ω wire brown to blue
Compressor 6,5 A Switch OFF unit, compressor temp. 20°C
terminal XG 1,6 Ω Resistance of main coil + (starting relay 0.1Ω)
terminal box 4,8 Ω Resistance of auxiliary coil (joints 13 -> 14)
–insulation value > 10MΩ Resistance inter phase and motor casing
Speed detection
plug XW Board with active filter circuit
(1 to 4) 5V DC Low voltage supply
(3 to 4) 4,4V Light barrier is passed through (slot position)
0V Light barrier is out (turn cone a little by hand)
speed n=f*30 When centrifuge is running
Imbalance sensor
plug XW Low voltage supply of sensor board
(1→4) 12V DC Amplitude of lateral acceleration is rotor and speed dependent,
(2→4) a(t) analyzed for n > 250 rpm
Split core transformer with Flukemeter

3 * 7A maximum during acceleration
Motor current IM
cable (U,V,W)
3 * 5,2A -1
Rotor #6441, set speed = 3750min , 560W
3 * 3,0A
Motor winding Switch OFF unit, pull off motor plugs, measure inter
3x2,5Ω
resistance 20°C – U -> V, V -> W, W -> U
> 10MΩ
insulation value Resistance inter each phase and motor casing
Brake resistor Switch OFF unit, 2 resistors parallel connected, resistance at

60Ω
terminal XD 20°C
Per rotor revolution 2 different long
Rotor detection pulses are separated from 2 different
5V DC
plug XR pulse pause lengths, this pulse mode is generated by 4 alternately
0V DC
polarized magnets
Chamber temperature 20°C (PT100: ≈ 108Ω)
Temp. measuring
Chamber temperature -10°C (PT100: ≈ 96Ω)
plug XU
Chamber temperature 40°C (PT100: ≈ 116Ω)

Service
2.5 Imbalance Behaviour

• Install in table available rotor(s) in unloaded condition
Rotor/Bucket Run through Cut off weight

weight
75006445/75006441 20 grams 30 – 40 grams
• Insert rotor dependent cut-off weights and position them at angles of 90° to each other, the
centrifuge must stop 4 times indicating “bAL“ message - in case of false behaviour see trouble
shooting: no “bAL“ indication.
• Insert the admissible imbalance weights in the same manner, the centrifuge must run through 4
times to maximum rotor speed.
2.6 Cleaning of Instrument Parts
ATTENTION - WARNING!
The electrical and electronic components must not be cleaned with moist detergents!
For Cleaning the centrifuge housing or its accessories see Operating Instructions section 1
(maintenance and care).
• Electronic components
Clean dusty components carefully with a dry and soft brush and remove loose dust with a
vacuum cleaner.
• Fans
Scratch off carefully with a knife or similar tool the crusted dirt from the fans’ blades. Resulting
grooves or marks must be removed subsequently with a fine abrasive cloth. Loose dirt is to
remove with an absorbent cloth or vacuum cleaner.
• Vent holes
Remove dirt from the vent grid behind the front panel by using a brush and vacuum cleaner.
• Condensers of cooling plant (if available)
The louvers between the condensers’ heat air deflectors have to be vacuum cleaned. In case of
persistent dirt the unit must be carried to an appropriate place where the condensers can be
cleaned with compressed air from inside to outside. Bended heat air deflectors have to be
realigned correctly.

Service
2.7 Electrical Safety Check
ATTENTION!
A final electrical safety check must be performed after each maintenance and/or repair!
• Resistance check of protective conductor

The measuring value of the resistance between the mains plug's grounding pin and the
grounding conductors of the motor, electronic chassis and the casing must not exceed 200 mΩ.
• Insulation resistance Check
Check also the insulation resistance between the poles of the mains plug and the grounding
conductor; the resistance value must be more than 2 MΩ.
• Accessible current measured to EN 61 010
The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted
protection earth wire)! In accordance with the EN61010, IEC1010 and UL3101 such a fault
condition can be reproduced by the following measuring circuit.
Steckergehäuse / plug-in casing
Spezifaktionen für Meßgerät

10kΩ
- TRMS, DC - 5kHz oder mehr
0,22µF ±5%
±5% - Eingangswiderstand > 1MΩ
- Toleranz 5% oder besser
- Crest Faktor 5 oder besser
0,022µF V
±5% AC
Specifaction for the meter
500Ω - TRMS, DC - 5kHz or more
±1% - Input resistance > 1MΩ
- Tolerance 5% or better
- Crest Factor 5 or better
L (N)
Körperstrom:
N (L) accessible current: I [mA] = U [mV] / 500:
PE Umax = 1750mV ≡ Imax = 3,5mA

3 Functional Description
3.1 Block Functions
The Multifuge 3L-R/3S-R, Legend RT is a refrigerated microprocessor controlled laboratory

tabletop centrifuge with noise reduced induction drive motor incorporating automatic rotor and
imbalance detection and self-closing door locking systems.
The unit is equipped with following boards and components (block diagram 4-1):
• Instrument socket for mains cable at the back
• Two poles mains switch
• Main board with microprocessor part and power electronics
• Key and indication board (program: EASYCONTROL II with temp. Display or QUICK-CONTROL
with adjusting knob)
• Sensor board with rotor detection sensors
• 3 phase induction motor with integrated thermal over-temperature switch (C. O. 150°C)
• Speed detection and imbalance board with filter attached to the motor’s bottom by screws
• self-closing door locking system (mechanical bolt keeper, motor dis-locking)
• 2 parallel brake resistors mounted on safety chamber (one with overtemp.sensor)
• axial-flow fan for power electronics, motor and chamber
3.2 Main Board Functions
The Main board is mounted at the housing behind the front panel. The components on main
board are arranged in following function blocks (see wiring diagram page 4-2 and 4-3).
• Noise filter in accordance with EN 55011 for motor and triac circuits
• Power pack for low voltage supply of microprocessor part and power electronics
• Triac driving circuits for compressor cut-in relay, for 2 independent fan wiring terminals and for
connection of a heater (special use)
• DC intermediate circuit for supply of frequency converter equipped with automatic loading and
voltage (brake) controlling circuits
• Power part inclusive physically separated driving stages
• Microprocessor part with CPU, E-PROM and NV RAM
• Driving component for self-closing lid lock device
• Interface component for serial RS232 (option)
• Exchangeable NV-Ram and E-PROM containing specific data of the unit
3.2.1 Power Pack

The power pack consists of 2 transformers, 2 rectifiers (single diode) and 2 voltage regulators, which
generates the following low voltage levels:
• U1 = 5V: by switched-mode regulator LM2575T-5.0, VDD, VCC
supplies all processors and its electronic components on main and indication board
• U2 = 24V: unregulated
is used for the driving of lid lock motor and relays K2, K3;
the reference potential is GND, VSS
• U3 = 20V: by 2nd transformer, rectifier diodes and fix voltage regulator 7820
serves for supply of driving of the power electronics via the protection circuit by closed lid
switches
reference potential: 0V CAUTION - MAINS POTENTIAL!

13.03.01/he Page: 3 - 1 Multifuge 3S-R/3L-R
Main Board Functions
3.2.2 Intermediate Circuit

The DC intermediate circuit serves as an energy store between the AC power input and the
transmitted motor performance. The intermediate circuit consists of a heat-sink-cooled bridge
rectifier and several reservoir capacitors which are softly charged across a power resistor R76 when
ever the unit is switched on. After the loading time (CPU initialization time) the power resistor is
linked by the relay contacts of K3. When switching the unit off, the DC voltage of the intermediate
circuit is discharged across a path of resistor R1, R2.
3.2.3 Brake Path

Electrical power is fed back into the intermediate circuit during motor deceleration (motor acts as
generator). This braking power is transformed into heat by two parallel connected resistors so that
the intermediate circuit voltage does not rise to an excessive level. The brake resistors are switched
into the intermediate circuit by a fast switching transistor (pulse-width modulation, synchronized by
the double mains frequency). This transistor is voltage dependent controlled by a self-acting stage
(closed loop).
3.2.4 Frequency Converter

The motor is 3-phased, provided with chopped direct voltage blocks (chopped frequency approx.
5kHz, amplitude is height of DC intermediate voltage). These blocks are variable in frequency and
pulse-width modulation, 120° out of phase. These 3 phases are controlled during acceleration,
running at set speed and deceleration (e.g. for small speed: low frequency and small pulse-width
length will be affected). The FC is protected against over current, over temperature and over-voltage.
3.2.5 Microcontroller (Central Processing Unit) Part

The software identification No's of the CPU and data storage’s (NV-RAM) ST24C32 are sequentially
displayed in speed and time fields:
Press program place no 2 during switch on
• CPU Operating panel: 526 P05

• Firmware: 528 200
• NV-RAM: 4468 105
The actually indicated version No.'s are displayed in the time field and will be upgraded if program or
data changes are necessary.
The control program (ROM) is integrated in the controller component. The most important operating
parameters (e.g. the maximum data for all rotors, the last operator settings, the basic values for
speed and temperature controlling, data of acceleration and deceleration curves as well as 4 data
sets of program places are stored in the non volatile (NV)-RAM.
When calling this routine the actual value of all centrifugation cycles (“CYL“) is also shown in the
display (as fourth No.) before the check routine for all program places puts an end to the initialization
time (approx. 18s).
The CPU co-operates with the E-PROM component via the 16 bit data bus and some control lines.
The CPU is an integrated circuit, generating all required output signals, monitoring and analyzing all
input signals.

3.3 Key and Indication Board - Easycontrol
The key and indication board is mounted behind the operating panel. The connection to the main
board is done by a 4 pole cable by which the serial data transfer as well as the low voltage supply of
5V is verified. The 7-segment displays, the control LED’s and the operating keys are managed by an
own controller unit (first identification No. 591) in multiplex processing.
For the programming serves EASYCONTROL II (see Operating Instructions).
Functions of keys elements (Easycontrol)
Keys Designation Function(s)

Program
S1 – S4 Store or recall programs
place 1 to 4
S5 Arrow up Acceleration profile 1 to 9
S6 Arrow down Deceleration profile 1 to 9
S7 Speed arrow down Decrement the value of the set speed
S8 Speed arrow up Increment the value of the set speed
S9 Bucket Setting of the rotor / bucket number
S10 At the same time Switching between rpm and rcf display
S11 Time arrow down Decrement the value of the set time
S12 Time arrow down Increment the value of the set time
S13 Temp. Arrow down Decrement the value of the set temperature
S14 Temp. Arrow up Increment the value of the set temperature
S15 Frost Pre cooling
S16 Double arrow Quick run – hold button pushed
S17 Lid symbol Open the lid
S18 Arrow right Normal start of the centrifugation
S19 Red square Manual stop of a run
Functions of Indicating Elements (Easycontrol)
Indicat. Designation Function(s)

H1 Buzzer Audio signal
H2 Accel. curve digit Display defined acceleration curves 1 to 9
H3 Decel. curve digit Display defined deceleration curves 1 to 9
Speed in rpm (rounded to full 10 rpms)
Rotor not yet detected (xxx „.“)
rcf-value (xg) or not yet possible to calculate „-----“
H4-H7,
Speed range Identifications no.’s of controller and NV-RAMs,
H12
Lid open condition („OPEn")
Centrifuge run is terminated („End")
Error messages („Lid“, „E-xx“, „bAL“, „rotor“)
Centrifugal time in h.min (count down process)
H13-H15 Time range Count up process (hld) in h.min (count up process)
Actual version number („xx“)
Sample temperature in °C± 2K when pre-cooling or
H16,H17 Temperature range
pre-heating process is terminated
H18 Allocation LED For speed indication
H22 Allocation LED For rcf indication
H19,20,
Rotation Rotor spinning
24,25

Key and Indication Board - Quickcontrol
The key and indication board is mounted behind the operating panel. The connection to the main
board is done by a 4 pole cable by which the serial data transfer as well as the low voltage supply of
5V is verified. The 7-segment displays, the control LED’s and the operating keys are managed by an
own controller unit (first identification No. 591) in multiplex processing.
For the programming serves Knob control system Quickcontrol (see Operating Instructions)
Functions of keys elements (Quickcontrol)
Keys Designation Function(s)

S1 Adjusting knob Set point temperature
S2 Adjusting knob Set point time
S3 Adjusting knob Set point speed
S6 Arrow up Deceleration profile 1 to 3
S9 Bucket Setting of the rotor / bucket number
S10 At the same time Switching between rpm and rcf display
S16 Double arrow Quick run – hold button pushed
S17 Lid symbol Open the lid
S18 Arrow right Normal start of the centrifugation
S19 Red square Manual stop of a run
Functions of Indicating Elements (Quickcontrol)
Indicat. Designation Function(s)

H1 Buzzer Audio signal
H3 Decel. curve digit Display defined deceleration curves 1 to 3
Speed in rpm (rounded to full 10 rpms)
Rotor not yet detected (xxx „.“)
rcf-value (xg) or not yet possible to calculate „-----“
H4-H7,
Speed range Identifications no.’s of controller and NV-RAMs,
H12
Lid open condition („OPEn")
Centrifuge run is terminated („End")
Error messages („Lid“, „E-xx“, „bAL“, „rotor“)
Centrifugal time in h.min (count down process)
H13-H15 Time range Count up process (hld) in h.min (count up process)
Actual version number („xx“)
Sample temperature in °C± 2K when pre-cooling or
H16,H17 Temperature range
pre-heating process is terminated
H18 Allocation LED For speed indication
H22 Allocation LED For rcf indication

3.4 Speed Detection Board
On a small board, which is attached underneath the motor, the circuits for speed detection and signal
shaping are arranged. The motor speed is optically detected by an infra-red light barrier. The motor
axle has a hole at the same level as the light barrier. This effects that the light beam will be
interrupted twice during one motor revolution. A following pulse shaping stage on board forms
square-topped pulses which are led via XW1 to the main board. The speed pulses are counted by
the CPU to display the exact motor speed.
3.5 Rotor Indication

In the rotor’s bottom 4 magnets are forced, being alternately arranged in polarity and positioned to
each other to different distances on a constant circular ring (segment steps of 20°).
A Hall sensor is exactly fixed below to the sensor board. The magnets are switching a flip-flop stage
by which different pulse lengths and pulse intermissions are generated during one rotor rotation. By
this signal the CPU is able to detect up to 65 different rotors and the correct direction of rotation, too.
3.6 Imbalance Detection

On the speed detection board a piezoelectric acceleration detector is additional fixed. Dependent of
the rotor imbalance this sensor generates an analogous voltage signal which is led via a following
band-pass filter to plug connection XW1/2 to main board, where it is analysed by CPU. When the
CPU) has identified the installed rotor type, the speed dependent imbalance limitation curve from E-
PROM The analogue imbalance signal is filtered, converted into digital form and continuously
comperated with this specific limitation curve. If the actual imbalance signal will rise at any speed
beyond the limit, the error signal for imbalance load “bAL“ will be displayed and the unit slows down.
3.7 Lid lock system

The latch is directly controlled by CPU via a PWM motor driver. If all necessary signals are existing
which allow an opening the motor is fired with a pulsed voltage of 24 VDC. For additional safety the
relay K2 will be activated if the speed is below 120 rpm controlled by triggered mono-flops.
3.8 Cooling plant

The Multifuge 3SR/LR, Legend RT is equipped with a high-grade cooling plant, to meet it’s
requirements of driving power and compact design. The CFC free refrigerant R404A evaporates at
low temperatures (≤ -20°C) and absorbers through this the frictional heat from chamber produced by
the fast spinning rotor. 5 fans serve for even air flow through condenser so that the refrigerant’s
condensing temperature is kept on a low level (lateral front fans are only switched on, if n > 0 rpm).
A specially designed coaxial heat exchanger serves for essential undercooling of the condensed
refrigerant to ensure an optimum evaporation and a perfect operation of the expansion valve. To
maintain low evaporation and resultant condensation temperatures on one hand and to support the
starting procedure of the compressor on other hand, a thermostatic expansion valve with 3.0bara
MOP is used.
The minimum achievable sample temperatures are depending on speed, rotor type and a little on
ambient temperature. After a compensating time, given by the pre-cooling or pre-heating program as
optimal result, the rotor has reached the selected set temperature within a tolerance of ± 2K.
To reduce the power consumption of the unit the compressor will not be activated during
accelerating of the motor. When reaching the selected speed the compressor will be activated if a
low temperature had been selected.

SCHEMATIC DIAGRAMS
Unit's Plug
Temp. Sensor Sensors for Lid Lock Rotor Detection
1 2
rpm
0 0 xg
3 4 V1
PT
100 X X X
®
SORVALL LEGEND
RT
KEY AND INDICATION BOARD XI
S0
Mains Switch with Over-current Release
16A
X11 X5 X14
C U C XR1
R
F1 MAIN BOARD
X4 F2
P/L/PE
XD1 X13 X20 X20 X122 XW1 X12 X12 X17 X20
D +/- A B 1/2/3 W M V G P
F4 F3 a(t) F5
3~ p>
S1
M4
R1 R2 M1 R3 M3 M2
Brake ResistorBrake Resistor Lid Lock Lid Lock Switch Overtemp. Switch Motor Speed Detection Resistor for Fan for Compressor Pressure Switch
Overtemp. Motor 2 Pulses/revolution Speed Limit Compressor
Imbalance Sensor Compressor
Fan
Edition: 04 Block Diagram

04.07.02 AH 4-1 Multifuge 3S-R / 3L-R / Legend RT
SCHEMATIC DIAGRAMS
Mains
4R7 11W +325V
PE N L
120V 1
DC Intermediate Circuit
S0
K3
BYPASS Autom. Brake Control
+24V 0V
2
16A noise filter DC Charging Circuit
X4/L
+24V
F1
+5V
LM2575T-5.0 (VCC)
(VDD)
F2
GND
VSS
X4/N
+24V
MAIN BOARD
X4/PE
K1
FAN2 FAN1 7820
COOLING
0V
+20V
GND
OVERPRESSURE
X17/G X12/M X12/V XA2 X20/B X20/P XD1/R

1 2 4 3 2 1 3 4 1 2 3 1 2 4
14 10 CL
4,0µF 21bar
p>
Î
CS
F5 R1
S1 F3 F4
M2 240µF
11
2 x 120W
R3 R2
13 M3
Resistor for Fan for Condenser Lid Lock Switch Motor Overpressure Brake Resistors with
Speed Reduction Overtemp. Switch Overtemperature Protector
Compressor
Chassis Ground Motor
with Starting Relay
Edition: 04 Wiring Diagram

SCHEMATIC DIAGRAMS
KEY AND INDICATION BOARD µC87C54 5V

EASYCONTROL II GND
0526Vxx
XI
4
XI
MAIN BOARD
2 COOLING (M2)
EPROM NV-RAM
K3 (BYPASS)
µP - Part 5V
4467Vxx GND
0528Vxx
Fan1 (M3)
4
3 36
20V Fan2 ()
LID_LOCK_BRAKE
Heating () LID_LOCK_ENABLE
LID_LOCK_DIRECTION
+325V
LID_NEARLY_CLOSED
20V
1
3
6 IGBT’s
CPU LID_LOCK_CLOSED
LID_LOCK_OPEN
RESET
24V
Frequency Converter Lid Lock Driving
K2
LID_CLOSED 24V
OVERVOLTAGE
7 OVERCURRENT
in: +
-
MOTOR_OVERTEMP.
0V ELECTRONIC_OVERTEMP. 1s
out: -
+
OVER_PRESSURE
2 0V* POWER_FAIL
Current Control Restistor K2

idyn +5V +5V
GND
GND
X13/
X122/ 1 2 3 X5/U1 X5/U2 XR/ 1 2 3 XW/ 1 2 3 4 X14/ 3 5 7 1 2 + -
Physical Separation
GND +5V
X
n = 0:
V1
a(t)
PT100
X M4
n > 0:
M1 J X
Temperature Sensor Hall Effective Sensor Speed Detection Board Lid Locking Device with
Motor 3 x 2,5W
Switches and Sensors
Edition: 04 Wiring Diagram
SCHEMATIC DIAGRAMS
10 Mains Input
10
12 Start Capacitor
12 13 Relay for Compressor

13
Toroidal Core with

14 14
2 electrical windings
15 15 Compressor
16 16 Over Pressure Switch

1 PCB Rotor Detection (fill up) 1
PCB Speed and Imbalance Detection 17

2 2
( under the motor) 17 Brake Resistor
18 Temperature Fuse
3 Motor 3
17
XW1 18
19 19 Condenser
20 20 Fan for Condenser

4 Pt100 Temperature Sensor 4
5 Switch at the left Lid Lock 5 21 21 Switch at the right lid lock
6 Motor for Lid Lock 6 -

+
25
7 Switch Lid Lock 7

22
9 25 22 Capacitor for Fan
8 PCB Sensors for Lid Lock 8 23
9 Resistor for Fan

23 Toroidal Core with
2 electrical windings
Line
Out
24 24 Mains Switch
25
1 2 3 4 5 7 8 11 10 9 6 12 13 14 15
Toroidal Core with
25
1 electrical winding
Edition: 04 Wiring Connections Diagram
Edition: 04
04.07.02 AH
1x screw M4x10mm
1x PE terminal 3 pole
2x fan washer 4,3mm

Mounting of Unit Ground
Key- and Indication Board

1
Temperature Sensor
2
PCB sensors for Lid Lock
3
Motor for Lid Lock

4
PCB Rotor Detection
XW1
5
PCB Speed and Imbalance Detection

6
Switch Lid Lock

7
Fan for Condenser

8
Resistor for Fan
Motor
Over Temperature Switch Motor

9 10
4-5
MAIN BOARD
PE - Terminal
Mains Input
11 12
SCHEMATIC DIAGRAMS
Wiring Connections Diagram

13
Compressor
Over Pressure Switch

14
15
Brake Resistors
Multifuge 3S-R / 3L-R / Legend RT
SCHEMATIC DIAGRAMS
Connection Diagram Compressor
Compressor
Starting Relay
Starting
Capacitor
10 11
BLK
12 13
WHT 14
grn yel
Main Board G2, black

Main Board G1, white
Edition: 04 Wiring Connections Diagram

SCHEMATIC DIAGRAMS
Controller Inverter
RESET RESET
/PHASE1 /PHASE1
Lid Lock Control
/PHASE2 /PHASE2
/PHASE3 /PHASE3
/LID_LOCK_ENABLE /LID_LOCK_ENABLE
/LID_LOCK_BRAKE /LID_LOCK_BRAKE Protection Circuits
LID_LOCK_DIRECTION LID_LOCK_DIRECTION
+20V_switched +20V_switched
RPM_PULSE RPM_PULSE
ELECTRONIC_OVERTEMP ELECTRONIC_OVERTEMP 0V* 0V*
+325V
/LID_NEARLY_CLOSED /LID_NEARLY_CLOSED CURRENT CURRENT
B03
/LID_LOCK_CLOSED /LID_LOCK_CLOSED
/OVERCURRENT /OVERCURRENT
/LID_LOCK_OPEN /LID_LOCK_OPEN
Supply
/OVERVOLTAGE /OVERVOLTAGE
B06
+325V +325V
OVER_PRESSURE OVER_PRESSURE
ZK2 ZK2
MOTOR_OVERTEMP MOTOR_OVERTEMP +20V +20V
0V 0V
/LID_CLOSED /LID_CLOSED
C05
FAN1 FAN1
FAN2 FAN2
COOLING COOLING
HEATING HEATING
BYPASS BYPASS
POWER_FAIL POWER_FAIL
H04 C02
Edition: 04 Main Board 184 Overview

SCHEMATIC DIAGRAMS
+24V V7 R10 R11 R12 R13 Auxilary Intermediate Circuit

BYPASS R53
ZK2
R76 SM4007 100R 100R 100R 100R

4k7 V20 4R7 SMD SMD SMD SMD SMD Intermediate Circuit
SMD LL4148 11W
2
6
+325V
SMD K3
10
V48
4
8
REL24V C4
2xS T92S7D12-24 FAGOR FB2506L 220n
+
R8 R7 R123 R124 R127 R128 with heat sink SK 09 37,5 SA K 400V
22k 22k 22k 22k 22k 22k + + R2
~
SMD SMD SMD SMD SMD SMD 150k
C84 C83 SMD
V26 1000u 1000u
-
BC817-25 200V 200V
R9 R6 R122 R125 R126 R129 SMD BR2 BR3 BR1
22k 22k 22k 22k 22k 22k GND 1 2 1 2 1 2 C12
SMD SMD SMD SMD SMD SMD 1u5
C81 C8 X
BR6 BR7 BR5
F2 1000u 1000u
BR4 BR8
2
2 4 2 4 1 2 1 2 1 2
200V 200V
U
Mains R1
Connection SI 15AT C49 C48 C10 C63 C3 + + 150k
1u5 1u5 1u5 1u5 1u5 120V only 230V only 120V only SMD
X X X X X 230V 230V
X4
F1
N 3 1 3 1 3 only only 120V 120V
only only
L 2 SI 15AT L5 L1 R4
1
2x2.1mH 2x2.1mH V130LA20A
0V
PE 1 C7 C6 16A C112 C82 16A VDR
4n7 4n7 10n 10n
Y Y Y Y C14 C15
Phoenix-Klemme 10n
10n
Y Y
+24V
Cooling V5 V10 D12

+24V
Aggregate 1N5404 1N5404 V24 47-58kHz LM2575T-5.0 5V +/- 4%
X17
1 4 VDD
+VIN FB
G1 1 V23 L4
10
K1 C13 SM4007
8
4
LL4148 2 VCC
GND
OUT
OFF
G2 2 REL24V
SMD
470u + SMD + C106
C110 C111
50V C1 470u C107 + C109 C108
330uH 100n 100n
100n 50V 100n 100n
6
2
2xS T92S7D12-24 V2 V6 100u

WAGO 256-602 1N5404 1N5404 SMD SMD V25 SMD SMD SMD
5
T1 40V
1N5822
120V / 18V 16VA mit PTC
GND
R17
COOLING VSS
V12
BC817-25 4k7 V18 7820
SMD SMD 2 3
VI VO +20V
GND
GND VCC V53
V14 V16 V1 ZMM18
SM4007 SM4007 ZMM18
SMD SMD
1
R14
R5 10k
T2
+ 4k7 SMD V54 C17
C19
SMD ZMM18 C16 100n
470u 100n SMD
50V V52 SMD
POWER_FAIL BD243
3
120V / 24V 3.2VA
U1 C2 +
100u
V13 V15 SFH6106-3
SM4007 SM4007 40V
4
SMD
Bauhöhe beachten
SMD SMD
R24
GND
FAN2
6
X12 0V
T835-600B 220R SMD
F 6 D1
Fan 2 V11 R19 R20 R21 R22
S21ME4
F 5
4
M 4 R26 1k SMD 100R 100R 100R 100R GND

Resistor for Fan SMD SMD SMD SMD R31
Speed Reduction M 3 FAN1
6
V 2 T835-600B 220R SMD

Fan 1
D2
V 1 V21 R27 R28 R29 R30
S21ME4
4
WAGO 256-606
R60 1k SMD 100R 100R 100R 100R GND
SMD SMD SMD SMD R25
HEATING
6
X2 T835-600B 220R SMD

H 1 D3
Heating V22 R61 R62 R63 R64
S21ME4
H 2
4
R121 1k SMD 100R 100R 100R 100R GND

WAGO 256-602 SMD SMD SMD SMD
Edition: 04 Main Board 184 - Power Supply

SCHEMATIC DIAGRAMS
All IGBT's with heat sink:

V29 KUNZE KU 3-315/SO/VE
+20V_switched
C28
D5 BA159
RESET +325V
2 8 + 100u
SMD 25V
7 R33
6
3 V35
D10C D10D 5 15R
C31 IXGH20N60BU1
C43 SMD
100n 0n
5 6 9 8
/PHASE1
HCNW3120 SMD SMD
74HC14 74HC14
SMD SMD
D10B D10E T=2.5us
C55
D4
R59 + 100u
3 4 11 10 2 8
VCC SMD 25V
120R SMD C104 C101 7 R34 C105
C98 74HC14 74HC14 0n 22n 6 100n
R58 SMD SMD V33 400V
100n SMD SMD 3
Folie 5 15R
SMD C33 IXGH20N60BU1
D10A D10F 120R SMD C38 SMD
R120 100n 0n
1 2 13 12 V37 HCNW3120 SMD SMD
GND BC817-25
4k7
74HC14 74HC14 SMD
SMD SMD GND V28
C29
D14 BA159
2 8 + 100u
SMD 25V
7 R35
6
3 V34
D9C D9D 5 15R
C34 IXGH20N60BU1
C39 SMD X122
100n
/PHASE2
5 6 9 8
HCNW3120 SMD
0n
SMD
1 3
74HC14 74HC14
2 2 Motor
SMD
D9B
SMD
D9E T=2.5us
3 1
C54
D13 WAGO 256-603
R57 + 100u
3 4 11 10 2 8
VCC SMD 25V
120R SMD C103 C100 7 R36 C88
C97 74HC14 74HC14 0n 22n 6 1u5
R56 SMD SMD V32 X
100n SMD SMD 3
Folie 5 15R
R119 100n 0n
1 2 13 12 V9 HCNW3120 SMD SMD
GND BC817-25
4k7
VCC 74HC14 74HC14 SMD
SMD SMD GND V27
+ C25
10u C30
D36 BA159
SMD 25V TA 2 8 + 100u
SMD 25V
7 R37
GND 6
3 V31
D8C D8D 5 15R
C32 IXGH20N60BU1
C41 SMD
100n 0n
5 6 9 8
/PHASE3
HCNW3120 SMD SMD
74HC14 74HC14
SMD SMD
D8B D8E T=2.5us
C50
D35
R55 + 100u
3 4 11 10 2 8
VCC SMD 25V
120R SMD C102 C99 7 R38 C89
C96 74HC14 74HC14 0n 22n 6 1u5
R54 SMD SMD V30 X
100n SMD SMD 3
Folie 5 15R
R117 100n 0n
1 2 13 12 V8 HCNW3120 SMD SMD
GND BC817-25
0V*
4k7
74HC14 74HC14 SMD
SMD SMD GND
Edition: 04 Main Board 184 - Inverter

SCHEMATIC DIAGRAMS
VCC Reset Controller VCC

C5 C65 C66 C67 C68
D25 VCC 100n 100n 100n 100n
GND
NVRAM IIC 1 8 SMD SMD SMD SMD C22
GND CONTROL VDD 100n SMD
with DIP 8 Socket R104 R107 C56
C69 VCC 2 7 GND
+
4k7 4k7 RESIN SENSE
GND 3 6 RESET
SMD SMD CT RESET
D15 100n GND 4 5 10u
+
2u2 GND RESET
1 8 SMD 25V TA
E0 VCC SMD
2 7 SMD 20V TA TLC7705I
E1 /WC C58 GND EPROM 256k x 16 Bit
3 6 5.0 MHz
E2 SCL 22p SMD
4 5 J1
VSS SDA
GND D30
109
126
136
144
D11
17
46
56
72
82
93
GND ST24E16
GND D26A 74HC14 SMD C59
A1 21 19 D0
22p SMD A0 Q0
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
1 2 138 100 D0 A2 22 18 D1
/LID_NEARLY_CLOSED XTAL1 P0L0 A1 Q1
VCC 137 101 D1 A3 23 17 D2
GND XTAL2 P0L1 A2 Q2
102 D2 A4 24 16 D3
D26B 74HC14 SMD P0L2 A3 Q3
C75 140 103 D3 A5 25 15 D4
/RESIN P0L3 A4 Q4
3 4 100n 141 104 D4 A6 26 14 D5
/LID_LOCK_CLOSED SMD /RESOUT P0L4 A5 Q5
105 D5 A7 27 13 D6
P0L5 A6 Q6
84 106 D6 D6 GND R114 A8 28 12 D7
D26C 74HC14 SMD GND VPP P0L6 A7 Q7
107 D7 A9 29 10 D8
P0L7 A8 Q8
5 6 47 108 D8 A10 31 9 D9
/LID_LOCK_OPEN P2.0 P0H0 A9 Q9
48 111 D9 A11 32 8 D10
74HC14 SMD P2.1 P0H1 A10 Q10
49 112 D10 D10 GND R118 A12 33 7 D11
D29D P2.2 P0H2 A11 Q11
50 113 D11 D11 GND R105 A13 34 6 D12
P2.3 P0H3 A12 Q12
9 8 51 114 D12 D12 GND R106 A14 35 5 D13
POWER_FAIL P2.4 P0H4 A13 Q13
52 115 D13 A15 36 4 D14
SCL P2.5 P0H5 A14 Q14
53 116 D14 A16 37 3 D15
D29F SDA P2.6 P0H6 A15 Q15
54 117 D15 A17 38
Electronic Overtemperature active L P2.7 P0H7 A16
13 12 57 A18 39 1 GND
OVER_PRESSURE P2.8 A17 VPP
RPM Signal 58 118
74HC14 SMD Overvoltage active H P2.9 P1L0
59 119 A1 2
Motor Overtemp active L P2.10 P1L1 VCC /CE
60 120 A2
MOTOR_OVERTEMP Lid closed Signal active H P2.11 P1L2
13 12 61 121 A3 20
Overcurrent active H P2.12 P1L3 /OE
62 122 A4
D16F 74HC14 SMD P2.13 P1L4 C71
63 123 A5
Interface Module P2.14 P1L5
64 124 A6 100n 40 VCC
VCC P2.15 P1L6 VCC
1 2 X15 X16 125 A7 SMD
/LID_CLOSED P1L7
1 2 1 2 /RESOUT 65 128 A8 GND
D29A 74HC14 SMD VCC + + + + P3.0 P1H0
3 4 3 4 /IRQ 66 129 A9 11 GND
+ + + + P3.1 P1H1 VSS
5 6 5 6 SCLK 67 130 A10 30 GND
ELECTRONIC_OVERTEMP + + + + P3.2 P1H2 VSS
11 10 C86 7 8 7 8 DETECT0 68 131 A11
+ + + + P3.3 P1H3 VCC
100n 9 10 9 10 DETECT1 69 132 A12 27C4002
D16E 74HC14 SMD SMD + + + + P3.4 P1H4
11 12 11 12 70 133 A13
+ + + + P3.5 P1H5
13 14 13 14 73 134 A14
GND + + + + P3.6 P1H6
5 6 15 16 15 16 /CS 74 135 A15
/OVERVOLTAGE + + + + P3.7 P1H7
U4A 17 18 17 18 DOUT 75
D29C 74HC14 SMD + + + + P3.8 R113 R115 R116
2 19 20 19 20 DIN 76 85 A16
+ + + + P3.9 P4.0/A16 4k7 4k7 4k7
1 77 86 A17
/OVERCURRENT GND P3.10/TXD0 P4.1/A17 SMD SMD SMD
3 4 3 CON20 CON20 78 87 A18
P3.11/RXD0 P4.2/A18 Lid Lock Control
79 88
D29B 74HC14 SMD P3.12//BHE P4.3/A19
74HC02 80 89
P3.13 P4.4/A20 /LID_LOCK_BRAKE
Control Panel 81 90
P3.15 P4.5/A21 VCC /LID_LOCK_ENABLE
X11 VCC 91
GND P4.6/A22
1 9 92 LID_LOCK_DIRECTION
1 TP1 P8.0 P4.7/A23
2 10
2 TP2 P8.1
C 3
3
4
R40
TP3
11
12
P8.2 P6.0//CS0
1
2
4 TP4 P8.3 P6.1//CS1
13 3 R91 R92 R93
C44 C23 100R SMD P8.4 P6.2//CS2
BURNDY 4POL 14 4 VCC
100n + 10u PT100 on/off P8.5 P6.3//CS3 R46 R48 VCC
abgew. 15 5
SMD SMD 25V TA P8.6 P6.4//CS4 R45 R47 R3
16 6 VCC
R95 C57 P8.7 P6.5//HOLD 3*4k7
7 C76
D26E 1n AD0 Temp. P6.6//HLDA SMD
100R 27 8 100n
GND GND 74HC14 SMD SMD AD1 Temp. P5.0 P6.7//BREQ 5x4k7 SMD
SMD 28
GND AD2 Temp. P5.1 SMD
29 19 /PHASE1
AD3 Temp. P5.2 P7.0 GND
11 10 RPM_PULSE 30 20 /PHASE2
Imbalance P5.3 P7.1 D29E
31 21 /PHASE3
P5.4 P7.2 Bypass active L active H
32 22 11 10 BYPASS
D26D P5.5 P7.3 Heating active L
33 23
CURRENT P5.6 P7.4 Cooling active L SMD
9 8 34 24 74HC14
P5.7 P7.5 Fan1 active L
35 25
VCC 74HC14 SMD VCC P5.8 P7.6 Fan2 active L D16A
36 26
RPM and P5.9 P7.7 active H
XW1 39 1 2
R100 P5.10 HEATING
Imbalance 1 40 95
1 10k P5.11 /RD
Sensors 2 VCC 41 96 74HC14 SMD
2 SMD P5.12 /WR//WRL
3 Q1 R99 R102 42 97
3 P5.13 /READY D16B
W 4
4
C77 C27
+
C64
10R
SMD
43
44
P5.14 ALE
98
3 4 active H
4k7 SMD P5.15 COOLING
BURNDY 4POL 100n C60 10u 100n BC807 99
/EA GND
GND SMD 10n SMD 25V TA SMD 37 74HC14 SMD
SMD VAREF
38 142
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND GND GND GND VAGND /NMI D16C
R103 C70
100n 5 6 active H
FAN1
SMD
127
139
143
110
18
45
55
71
83
94
22k SAB80C167CR-LM 74HC14 SMD
C62
SMD 100n SMD
Rotor SMD R90 R134-R143 1R0 SMD C73 D16D
GND
Identification 22p C115 100R 10n active H
9 8 FAN2
R101 GND 0.1% SMD
XR1 GND
10k SMD 74HC14 SMD
1 U4B U4C
1 PT100
2 5 8
R 2
3 VCC
Temperature 4 10 VCC
3 C24 Sensor
C78 6 9
10u X5 C21
Burndy 3pol 100n
+ C61 1 74HC02 74HC02 100n
10n U 1
2 R145-R154 1R0 SMD C74 U4D SMD
SMD SMD 25V TA SMD 2 10n D26F
11
SMD GND
BURNDY 2POL 13 12 13
GND GND GND GND 12
GND
74HC14
GND SMD 74HC02
GND
Edition: 04 Main Board 184 - Controller

04.07.02 AH 4 - 10 Multifuge 3S-R / 3L-R / Legend RT
SCHEMATIC DIAGRAMS
+325V
Cooling Overpressure Switch
Motor Overtemperature Switch
Lid Switch
V36
P6KE440A
P P B B A A
X20
WAGO 256-606
1
6
R51
+20V_switched
VCC 4R7
F3 VCC VCC SMD
THERMO SWITCH
P87 75 05 100 5A
mounted on heat sink of V33 R32 R87
1k2 R98
SMD 4k7
1k8 SMD D19B SMD
4
3.76V V39
5
R50 +
7 VCC
6
+20V -
R89 Overvoltage Detector
1k8 SMD 390R TLC2274C/SO LL4148 R77 R78 Active, if Brake Resistor
11
VCC V38 C52 VCC SMD 22k 10k is defect or Line Voltage
Acceleration Current SMD SMD is much too high
Limit +20A
ZMM 5.1 100n
/OVERVOLTAGE
R49 R39 SMD R96 R97 GND
10k 470R 3k3 D22
3
10k
SMD SMD SMD SMD VCC SFH6106-3
SMD
ELECTRONIC_OVERTEMP C114
4
2 Brake Resistors 10n
R86 GND SMD
D17 XD1 3k9 D19A GND GND
1
4
SFH6106-3 SMD V40
1 3
R75 R80 +
SMD 1 /OVERCURRENT
10k 10k
2 V17 0.24V 2
SMD SMD -
D
2
BA159
CURRENT
3 TLC2274C/SO LL4148 C113
11
GND R94 R112 C87 2V + 0.088 V/A
VCC 4 220R Braking Current 1n 47k 100n
SMD Limit -20A SMD SMD SMD
C46
100n
R70 Phoenix-Klemme GND GND GND
SMD
R18 470k
10k SMD 1% GND
SMD VCC
IGBT V50 with heat sink: VCC VCC VCC
MOTOR_OVERTEMP KUNZE KU 3-315/SO/VE C53 C79
R81
VCC R71 R65 10k R15 R16
1
D23 470k SMD 1% R83 10k 10k

SFH6106-3 SMD 1% GND 100n 15k GND 100n SMD SMD
SMD 2M2 SMD R67 SMD 1% SMD
V50 D18 /LID_CLOSED
R144
2
SMD 10k SMD 1% D19D
4
10k STW15NB50
C18
3
D21 1 8 12 U2
SMD VDD1 VDD2 +
GND 100u
7
1
2 7 14 SFH6106-3
VIN+ VOUT+ SMD 25V +
3 3 6 13 SMD
+ VIN- VOUT- -
OVER_PRESSURE 6 4 5 TLC2274C/SO
GND1 GND2
4
2 R79 10k SMD 1% C45
R68 -
11
C51 R82 100n
R74
1
U3 68k
TL081/SO 15R HCPL-7800 10k SMD 1% SMD GND
SFH6106-3 R69 SMD
4
5
SMD 0.011 V/A R85 R84

SMD 10k
10n SMD 220k 18k C80
SMD 1%
2
R23 SMD SMD 1% 1n

C47 47R SMD
GND 22p SMD C85 1n SMD
SMD GND GND GND GND GND
0V 0V*
R88 0R022 4W
R66 Dynamic Overvoltage Detector Overcurrent Detector
10k
SMD 1% C72 Active, if the Motor
22p supplies Energy R52 0R022 4W
SMD
D19C
R72
4
470k 10
SMD 1% +
8
9
-
TLC2274C/SO
11
R73 GND
470k
SMD 1%
ZK2
Edition: 04 Main Board 184 - Protection Circuit

SCHEMATIC DIAGRAMS
VCC
C95
100n
SMD
GND +24V +24V
12
RELAIS FINDER30.22 24V
2 15 K2
/LID_LOCK_BRAKE /BRAKE LOAD_SUPPLY
VCC
VCC 3 1 HF-DROSSEL
REF LOAD_SUPPLY
4 7 1 L3 X13
RC Lid Lock DC Motor
13 28 4 HF-DROSSEL 1
LID_LOCK_DIRECTION PHASE OUT_B
14 16 9 3 L2
/LID_LOCK_ENABLE /ENABLE OUT_A
17 6 2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
SENSE
VCC 27 18
R108 MODE EMITTERS C90 C91 + C20 10 11 WAGO 256-602
C37 22k 100n 100n 470u
10
19
20
21
22
23
24
25
11
1n SMD D6 A3952SEB SMD SMD 50V
5
6
7
8
9
SMD
+24V
GND GND GND

GND GND V3 LL4148
GND
R41 R42 R43 R44

1R 1R 1R 1R
SMD SMD SMD SMD
GND GND GND GND
VCC
C94
100n
SMD
VCC VCC GND
VCC
X14
1 2 R109 T1 = 0.25sec R110 T2 = 1.5 * T1
GND + +
3 4 3M3 4M7
+ + C26 SMD
5 6 D7A SMD D7B
+ + 100n
7 8 4538 SMD 4538 SMD
+ + SMD C92 C93
9 10 2 6 14 10
+ + RC Q RC Q
100n 100n
CON10AP SMD 1 SMD 15
GND GND CX CX
GND GND
4 12
RPM_PULSE +T +T
VCC 5 11 R111
-T -T V4
7 9
Q Q
R
BC817-25
/LID_NEARLY_CLOSED
10k
13
3
SMD
/LID_LOCK_CLOSED
VCC
GND
/LID_LOCK_OPEN
Speed Pin 6 Pin 9
0 Low High
<120RPM Pulse High
>120RPM High Low
Edition: 04 Main Board 184 - Lid Lock Control

SCHEMATIC DIAGRAMS
Edition: 04 Component Plan Main board

SCHEMATIC DIAGRAMS
Edition: 04 Component Plan Main board

SCHEMATIC DIAGRAMS
Seven segment LEDs LED's 10 9 8 7 6

Seven segment LED Top view
LED’s HLMP on sockets Line verification of HLMP 3mm TDSG 5150-M
with pins to top a
f
b
1mm
10 9 8 7 6 g
PCB e c
8,5mm
distance plate of non conducting material d DP
K A
12345
1 2 3 4 5
PCB
Edition: 04 Component Plan Key and Indication board / Keypad version

SCHEMATIC DIAGRAMS
Drehknopf - Version / Rotary switch version
Seven segment LEDs LED's 10 9 8 7 6

Seven segment LED Top view
LED’s HLMP on sockets Line verification of HLMP 3mm TDSG 5150-M
with pins to top a
f
b
1mm
10 9 8 7 6 g
PCB e c
8,5mm
distance plate of non conducting material d DP
K A
12345
1 2 3 4 5
PCB
Edition: 04 Component Plan Key and Indication board / Rotary switch version
SCHEMATIC DIAGRAMS
Speed and Imbalance Detection Board P/N 70902651
Speed and Imbalance Detection Board P/N 20150214
Edition: 04 Component Plan Speed and Imbalance detection board

SCHEMATIC DIAGRAMS
180mm
Polarization Nouse Polarization Nouse Pin 1
Edition: 04 Component Plan Sensor board

SCHEMATIC DIAGRAMS
Old version of PCB
D2A
C1A R4A R1A X3A 3
R
R2A X2A 2
C2A X1A
1
D1A
R6A R3A R5A
R7A
Dimensions of cast PCB

max 16.45
min 3.11
Wires are to guide lateral out of insulating compound
min 3.11 min 3.11

34.3 max 2.86
max. 4.0
min 1.8
max 2.4
PCB
insulating compund
Insulating compound must not stand out below.
Edition: 04 Component Plan Rotor detection board

SCHEMATIC DIAGRAMS
X3A
X2A
X1A
R4A R1A
R2A
D1A R6A
D2A
R3A
C1A
R5A
C2A
R7A
Dimensions
34.3of cast PCB
34,3
min3,11
min. 3.11 min
min. 3.11
3,11
16.45
max16,45
max.
min 1.8
max. 4
max 2.4
min 0
PCB max 1.4
insulating compund
Wires are to guide down side out of insulating compound
R
Edition: 04 Component Plan Rotor detection board

SCHEMATIC DIAGRAMS
Evaporator Chamber
Condenser
J U
J
25°C P
J F
Fan for Cooling Plant
J A = f(n, J - J , rotor)
S U
TC
Thermostatic Expansion Valve
CPU TLK 0.7, MOP -5°C
J S
C Compressor
0,510 kg (5bar)
R134A 21bar 10 bar
c.o. c.i.
Pressure >P
Switch
Liquid Collector + Dryer
Edition: 04 Function Diagram of the Cooling Plant

The index numbers stated in ( ) reappear within the spare part figures (block diagram, schematic
diagram of cooling plant) and the spare part lists. Due to cooled and non-cooled version are
described not all parts can be available.
5.1 Dismantling the Housing
5.1.1 Front Panel (800)

• Open the lid, switch off the unit and pull out the mains plug
• Remove screws underneath of the front-panel
• Move the panel right or at newer units, to the top and take it off
• Disconnect wiring from display board
5.1.2 Lid (620)

• Open the lid, switch off the unit and pull out the mains plug
• Knock carefully the joint bolts (511) for upper attaching of gas lid stays (515) out of joint blocks
(610) with its three notches ahead by use of a hammer and pin punches (but press the bolts in
with non notches ahead by use of pliers)
• Push an adequate screw driver into one bolt’s place to keep the gas lid stay in position to avoid
lid’s slamming
• Remove the 6 screws for lid’s attaching on both hinges
• Take the screw driver out of joint blocks to separate lid from gas stay and remove the lid from
casing
• When reassembling the lid take care that both bolt keepers (605) engage the lock entries
concentric and stand out of the screw-in hollow exactly for 36mm
5.1.3 Casing (500)

• Remove the front panel (800) - see 5.1.1
• Remove the lid (620) - see 5.1.2
• Remove main board – see 5.2.2
• Remove the 4 remaining screws on both sides
• Disconnect the grounding line and remove the casing with lid (500) and bolt holes sealing in
vertical position from armoured chamber and frame
• Reassemble the casing analogously in reverse order and take care of the correct lid sealing seat
(320)
5.1.4. Automatic Lid Locking System (475)

• Dismantle the front panel (800) - see 5.1.1
• Dismantle main board – see 5.2.2
• Disconnect plug X13 turn the motor with help of an auxiliary voltage DC 12V into a position that
you can remove the 3 screws
• Remove lower nut of the latch holder bar
• Remove latch holder bar
• Disconnect wiring of micro switches and flat cable on PCB attached to gear motor
• Remove 4 set screws (2 x 2) in positioner
• Reinstall the latch and gear motor in reverse order
• Make sure that the center micro-switch is proper adjusted
• Move latch to the maximum top position, loose the two screws of micro switch move it until it
“clicks”
• Check by driving the latch up and down with help of auxiliary voltage

13.0301/he/AH Page: 5 - 1 Multifuge 3S-R/3L-R
5.1.5 Gas Lid Stays (515)
• Open the lid, switch off the unit, pull out the mains plug and remove the rotor
• Remove the lid - see 5.1.3
• Remove the casing - see 5.1.4
• Remove the attaching screws for the lower joint blocks
• Knock carefully the joint bolts (511) for lower attaching of gas lid stays (515) out of joint blocks
(610) with its three notches ahead by use of hammer and pin punches (but press the bolt in
with non notches ahead by use of pliers)
• Replace both worn out gas lid stays and reinstall the new gas lid stays analogously in reverse
order and remount the unit completely.
5.2 Replacement of Electrical Components
5.2.1 NV-RAM, E-PROM on the Main Board

• Notice old displayed identification and version numbers of E-PROM and NV-RAM when powering
on (2./3. No. in sequence)
• See wiring diagram and remove the front panel (800) - see 5.1.1
• Remove main board - see 5.2.2
• ATTENTION - CMOS components! Discharge your body before handling! Pull CPU
and/or NV-RAM carefully out of socket using chip removal tool
• Reinsert the new IC’s correctly
• Put the front panel back in position, switch power ON, check the displayed identification and
version numbers of the new ICs and refit the front panel
5.2.2 Main Board Replacement (700)

• dismantle the front panel (800) - see 5.1.1
• Remove the screws which fasten the board and place it in front of the unit
• Remove all wires from the terminals by pressing the lever. Unplug XC, XR, XU*, XW. Only the
main cable is fastened in a screwed terminal.
• touch a grounded receptacle to discharge your body before touching the sensitive CMOS
components! Take the new CPU and/or NV-RAM out of box (or re-use the old ones when in
perfect condition) and insert them into sockets of the new main board (if necessary, remove the
placed but non-programmed NV-RAM before)
• remount the new main board with all nuts and washers
• Do not mix up disconnected cables during re-connection!
• Reassemble the device in reverse order and perform a test run, making sure the drive turns in
the right direction (see imprinted arrow on rim of rotor chamber)!
5.2.3 Key and Display Board (810)

• Remove the front panel (800) - see 5.1.1
• Remove the attaching screws and take out the indication board
• Unplug the connecting line to main board and transfer to new board
• Reassemble the indication board analogously in reverse order, check controller identification and
refit the front panel
5.2.4 Rotor Indication Board (137)

• The sensor board is placed on the motor and fixed at the pins with Loctite. It can be easily
removed by pulling carefully.

5.2.5 Speed Detection Board (140)
• Remove the drive with mounting plate - see 5.3.2 and deposit upside down
• Remove the screws and lock washers and take out the board
• Unplug the connecting line to main board and transfer to new detection board
• Remount the speed detection board (plug position: left to back), reassemble the unit analogously
in reverse order and perform a test run
5.2.6 Fans
• Condenser fan, right side: (235):
• Remove front panel see 5.1.1
• Remove main board see 5.2.2
• Take fan apart
5.2.7 Brake Resistor (255/256)

• Remove front panel - see 5.1.1
• Remove the main board – see 5.2.2
• Remove housing only in case of resistor change
• Check the resistance of both brake resistors and replace defective resistor(s)
• Check thermos switch on R 2
• Check the cleanliness of air louvers and clean them if necessary, pay attention to good heat
transmission
• Reassemble the device analogously in reverse order. Perform some short test runs with max
brake curve.
5.3 Replacement of Drive Components
5.3.1 Drive Motor (135)

• Remove Motor cover with sensor cover
• Remove the front panel and main board - see 5.1.1 and 5.2.2
• Disconnect the leads for motor X122 (U,V,W), over temperature switch X20, unplug the
grounding wire PE from casing’s receptacle
• Remove ferroxcube from the motor wires in front safety chamber and tie a string for easier pulling
afterwards
• Remove rotor recognition board and put it on side
• Remove temperature sensor (if available)
• Unscrew motor take it off
• Remove speed detection board and reinstall it at the new motor
5.3.2 Motor rubber Mounts (104)

• Remove motor – see 5.3.1
• Place unit on 4 blocks of wood (10 to 15 cm)
• Remove 10 screw underneath base plate
• Base plate will not come off
• Turn the base plate 1,5 cm until the holder screws allow to remove the plate
• Inspect the rubber mounts and if necessary replace them
• All 6 rubber mounts must only be exchanged completely!
• Take care that the safety screws will not be damaged or loosen (non-cooled version only)

5.3.3 Adjustment of the micro switch (center of Latch system)
• Remove front-panel and main board see 5.1.1 and 5.2.2
• Move the latch sleigh to the maximum top by help of auxiliary voltage
• Loosen the two screws of the micro-switch and move it in a position that a clear click can be
heard + 0,5 to 1mm – check with multimeter for zero ohm
• Connect motor to power supply and make sure that the switch is functioning well
• Secure the bolts with paint
5.4 Replacement of Parts of the Cooling Plant*
First of all is to figure out that high ambient temperatures (ϑU >35°C), insufficient heat transfer (e.g.
polluted condenser, de-heater, air gaps) or electrical errors (like defective fans, sensor or main board,
starting relay or capacitor) can be excluded from the cooling problem (see function diagram of cooling
plant 4-10: pressure / temperature ranges are valid for continuous cooling at max. speed, ϑU=25°C)!
Procedure for replacing defective components of the cooling cycle:
• Dismantle the casing -see 5.1.and mount pierce valves onto the service lines
• When gauging too little static pressure perform a leakage test (N2 max. 25bars)
• Discharge the refrigerant with suction device into recycling bottle
• In case of compressor (200) fault, let the oil run out into a bowl to recycle it
• Unsolder defective component(s) and replace the dryer/collector assy (235), too
• Let a little amount of dry nitrogen gas stream through the tubes when soldering to avoid scaling
on the tube’s inner surface
• Do the evacuation and refill the system with the exact amount of liquid refrigerant on the pressure
side via a new external dryer (check amount with a balance or filling cylinder, re-solder the
service lines tight after finishing work)
• Reassemble the device and perform a cooling power test run.
Charging information 120 V version:
Refrigerant: R 134a
Amount: 510 grams (17,8 oz)
Operating pressure with rotor 75006445 and round buckets 75006441, n = 3750 rpm
Ambient: 23°C (73°F)
Temperature selection: minimum
Time: 3 hours
Suction: 1,9 +/-0,1 bars (-12 °C) 27,15 psi
Discharge: 7,5 bars (30 °C) 107,2 psi

BREAK DOWN DRAWINGS
137
127
136 161
160
100 161
138 231
150 151
135 152
153
121
171
140
142
141
171
231 105
170
120
125
130
126
127
105
104 110
105
102 111
106 107/112
108
231
109
103
101
Edition: 04 Bottom Plate

BREAK DOWN DRAWINGS
250
257 222
256 255
200
223
231 220
270
271
251 240
682 106 272
681
221
237 141
126 265
236
260
230
231
224
235
BREAK DOWN DRAWINGS
326
310
325
320
305
315
330
257
336
335
340
337
20mm
300
Lid lock see page 6-4
170

BREAK DOWN DRAWINGS
Parts for left and right lid lock are the same
454
453
452
442
451
420
450
212
430
460 440
400 126
461 441 431
465 471
470
405 432 461
410 406
416
415
141
476
417 425
231
480
481
475
170
481
231 170
231
Edition: 04 Lid Lock System
BREAK DOWN DRAWINGS
Parts for the lid see page 6-6
505
515
521
511
535
520 511
516
511 682
510 681
680 525
685
530
500
540
511
511
Edition: 04 Housing
BREAK DOWN DRAWINGS
670 620
511
535
635 631 682

607 681
640 680
606
212
630
600
510
645
511
605
685
621
257
511 660
650 671
Edition: 04 Lid
BREAK DOWN DRAWINGS
730
713
712
711 700
714
710
770
715
715
12
34 0
SO
RV
AL ®
0
735
L
LE
GE rpm
RT
ND xg
740
721
720
702
701 703
725
700
Parts for front panel see page 6-8
Edition: 04 Front Panel

BREAK DOWN DRAWINGS
820
12
34
M
0
825 810
ULT
IG
UG 0
E3
L-R
m in -1
xg
MU
825
LTIG m in -1
845 846 521
UG
xg
E3
L-R
811
800
810
820
826
830
840
236
831
Edition: 04 Front Panel

BREAK DOWN DRAWINGS
900 910
901 911
735
730
740
Edition: 04 Accessories
Spare-Part-List Kendro Laboratory Products
Plant Osterode
75004374 - 01 MULTIFUGE 3L-R 120V/60HZ
from Serial-No. 40031227 to Serial-No.
Index Partno. Text

00100 70056704 Base
00101 20460089 SCREW M5X5
00102 20057535 Motorchassis
00103 20510292 SCREW
00104 20022874 ANTIVIBRATION MOUNT
00105 10104080 WASHER (SAND)
00106 20420167 NUT
00107 20057828 Noise reducer
00108 20057826 Weight
00109 20510356 Bolt
00111 70060304 Metallsheet
00112 20057941 Insulation
00120 20300084 FOOT
00121 20510247 Screw M8x12
00125 70057541 Chassis cover
00126 20480244 LOCK WASHER
00127 20460092 ALLEN SCREW M4 X 6
00135 20210390 MOTOR 125/45 3PH
00137 20150180 ROTOR RECOGNITION
00138 20510350 Bolt
00140 20150214 Speed and imbalance recognition
00141 20460097 Z-SCREW M3 X 8
00142 20480242 SECURING WASHER
00150 20180608 RECEPTACLE
00151 20440023 SCREW M3 X 8
00152 20460090 SCREW M4X12
00153 20420076 HEXAGONAL NUT M4
00160 20180138 CONNECTOR
00161 20480108 FAN WASHER A 4,3
00170 20170329 Ferroxcube ring
00171 20170330 FERROXCUBE
00200 20240607 Compressor SC 12 GX 115V/60Hz
00220 20056700 CONDENSOR
Seite 1
Donnerstag, 22. November 2001

Plant Osterode
75004374 - 01 MULTIFUGE 3L-R 120V/60HZ
Index Partno. Text

00223 20056735 COVER
00224 20510354 Screw
00230 70056716 Bracket Fan-
00231 20510292 SCREW
00235 20210397 MOTOR FAN 115 V
00236 20480224 WASHER A 4,3
00237 20430207 SCREW M 4 X 10
00240 70056705 Evaporatorchassis
00250 70904335 Evaporator complete
00251 20430212 SCREW M 5 X 16
00255 20160733 RESISTOR 120 OHM
00256 20160734 RESISTOR 120 OHM
00257 20510352 Screw
00260 70904550 Resistor 100 Ohm F. Multi 3 R 120V
00265 20160737 CAPACITOR 4UF/400V
00270 20240577 FILTERDRYER
00271 20220598 Clip
00272 20440221 SCREW M 6 X 16
00300 20240592 HIGH PRESSURE CONTROLL SWITC
00305 20240608 Injection valve
00310 20056748 SEAL
00320 20290673 Insulation Armaflex
00325 20056761 MOTORCOVER
00326 20460103 SCREW M 3 X 12
00330 20055509 SUPPORT
00335 20140602 Sensor Temp. PT 100
00336 20250074 WASHER
00337 20470253 SCREW, PLASTIC
00340 70057552 Metall sheet
00400 20210391 MOTOR W GEAR
00405 20056715 Holder
00406 20460163 Screw
00410 20150186 PCB SENSOR
00415 70904339 COUPLING
00416 20510288 Set screw
00417 20440285 SCREW
00420 70056790 Sheet, left
Seite 2

Plant Osterode
75004374 - 01 MULTIFUGE 3L-R 120V/60HZ
Index Partno. Text

00425 70056789 Sheet, right
00430 20056737 Slideplate
00431 20460092 ALLEN SCREW M4 X 6
00432 20220586 INSULATION
00440 20056738 Roller
00441 20056739 Bolt 4
00442 20420107 NUT M 6 LEFT
00450 20056792 HOLDER LATCH PROTECTION
00451 20350242 Spring
00452 20056791 LATCH PROTECTION
00453 20460202 Screw Ejot
00460 20180677 SWITCH
00461 20460157 Bolt M 2,3
00465 70056718 Bracket, Latch-
00470 20180654 SWITCH
00471 20057257 Holder sheet
00475 70904336 LATCH ASSY
00476 20350241 Clip
00480 20056707 Bar
00481 20420070 NUT M 6
00500 70056726 Housing
00505 20057830 Grill
00510 20056650 HOLDER
00511 20510285 SCREW M5 X 12
00515 20310439 GAS LID STAY
00516 20490287 PIN
00520 20056766 SEAL
00521 20510294 SCREW M3 X 10
00525 20310442 Puller
00530 20057553 Holder, Tool-
00535 20056736 HINGE
00540 20056795 Panel, right
00600 70056741 Insert
00605 20057217 HOOK
00607 20420121 NUT M 10 X 1,25
00620 70904183 Cover, door
Seite 3

Plant Osterode
75004374 - 01 MULTIFUGE 3L-R 120V/60HZ
Index Partno. Text

00621 20420201 Nut
00630 20056731 Insulation, door
00631 20056762 Spacer
00635 20057563 Spacer
00640 20056734 Insulation small
00645 20056728 INSERT
00650 20057833 Seal
00660 20510360 Screw M5
00670 20056732 Window
00671 20056625 WINDOW, LOWER PART
00680 20510021 SCREW M 5 X 12
00681 20480200 WASHER
00682 20480167 FAN WASHER A 5,1
00685 20310504 Cover
00700 20150184 MAINBOARD 120V
00701 70904557 NV RAM
00702 70000528 PROCESSOR MAIN Legend 0528V07
00703 20230172 FUSE 15 A
00710 70060305 Cover
00711 20500200 Spacer
00712 20480300 Washer M4
00713 20420200 Nut M4
00714 20470263 Screw
00715 20440284 SCREW M 4 X 8
00720 20510293 Screw
00721 20480130 WASHER 4,3
00725 20180671 SWITCH W OVERLOADPROT. 16 A
00730 20190300 Cordset NEMA 5-15P 15A/125V 3x14A
00735 20360073 SCREW DRIVER
00740 20904430 COLLET CHUCK
00770 20310508 String w washer
00800 70060312 Frontpanel
00810 20150191 DISPLAY PCB
00811 20480124 WASHER
00820 20057551 Frontplate
00825 20057905 Overlay Multifuge 3L-R
00826 20310443 Knob f. Quickcontrolpanal Multifuge
00830 20056759 FRONTPANEL SIDE
Seite 4

Plant Osterode
75004374 - 01 MULTIFUGE 3L-R 120V/60HZ
Index Partno. Text

00831 20460164 Screw
00840 20290664 seal
00845 20057560 Spacer
00846 20460161 SCREW
00900 20057916 Operating instruction
00901 20057821 Short Instruction for Multifuge 3S engl.
00910 20057914 Instruction
00911 20057915
Seite 5

Plant Osterode
75004375 - 01 MULTIFUGE 3 S-R, 120V/60HZ
Index Partno. Text

00100 70056704 Base
00101 20460089 SCREW M5X5
00103 20510292 SCREW
00105 10104080 WASHER (SAND)
00106 20420167 NUT
00108 20057826 Weight
00109 20510356 Bolt
00120 20300084 FOOT
00121 20510247 Screw M8x12
00126 20480244 LOCK WASHER
00127 20460092 ALLEN SCREW M4 X 6
00135 20210390 MOTOR 125/45 3PH
00138 20510350 Bolt
00141 20460097 Z-SCREW M3 X 8
00151 20440023 SCREW M3 X 8
00152 20460090 SCREW M4X12
00160 20180138 CONNECTOR
00161 20480108 FAN WASHER A 4,3
00220 20056700 CONDENSOR
Seite 1

Plant Osterode
75004375 - 01 MULTIFUGE 3 S-R, 120V/60HZ
Index Partno. Text

00223 20056735 COVER
00224 20510354 Screw
00230 70056716 Bracket Fan-
00231 20510292 SCREW
00235 20210397 MOTOR FAN 115 V
00236 20480224 WASHER A 4,3
00237 20430207 SCREW M 4 X 10
00251 20430212 SCREW M 5 X 16
00255 20160733 RESISTOR 120 OHM
00256 20160734 RESISTOR 120 OHM
00257 20510352 Screw
00265 20160737 CAPACITOR 4UF/400V
00271 20220598 Clip
00272 20440221 SCREW M 6 X 16
00310 20056748 SEAL
00326 20460103 SCREW M 3 X 12
00330 20055509 SUPPORT
00335 20140602 Sensor Temp. PT 100
00336 20250074 WASHER
00400 20210391 MOTOR W GEAR
00405 20056715 Holder
00406 20460163 Screw
00410 20150186 PCB SENSOR
00415 70904339 COUPLING
00416 20510288 Set screw
00417 20440285 SCREW
00420 70056790 Sheet, left
Seite 2

Plant Osterode
75004375 - 01 MULTIFUGE 3 S-R, 120V/60HZ
Index Partno. Text

00425 70056789 Sheet, right
00431 20460092 ALLEN SCREW M4 X 6
00440 20056738 Roller
00441 20056739 Bolt 4
00442 20420107 NUT M 6 LEFT
00451 20350242 Spring
00453 20460202 Screw Ejot
00460 20180677 SWITCH
00461 20460157 Bolt M 2,3
00470 20180654 SWITCH
00475 70904336 LATCH ASSY
00476 20350241 Clip
00480 20056707 Bar
00481 20420070 NUT M 6
00500 70056726 Housing
00505 20057830 Grill
00510 20056650 HOLDER
00511 20510285 SCREW M5 X 12
00515 20310439 GAS LID STAY
00516 20490287 PIN
00520 20056766 SEAL
00521 20510294 SCREW M3 X 10
00525 20310442 Puller
00530 20057553 Holder, Tool-
00535 20056736 HINGE
00540 20056795 Panel, right
00600 70056741 Insert
00605 20057217 HOOK
00607 20420121 NUT M 10 X 1,25
00620 70904183 Cover, door
Seite 3

Plant Osterode
75004375 - 01 MULTIFUGE 3 S-R, 120V/60HZ
Index Partno. Text

00621 20420201 Nut
00631 20056762 Spacer
00635 20057563 Spacer
00645 20056728 INSERT
00650 20057833 Seal
00660 20510360 Screw M5
00670 20056732 Window
00680 20510021 SCREW M 5 X 12
00681 20480200 WASHER
00682 20480167 FAN WASHER A 5,1
00685 20310504 Cover
00700 20150184 MAINBOARD 120V
00701 70904552 NV-RAM PRV MULTI 3S-R / 120V 045
00703 20230172 FUSE 15 A
00710 70060305 Cover
00711 20500200 Spacer
00712 20480300 Washer M4
00713 20420200 Nut M4
00714 20470263 Screw
00715 20440284 SCREW M 4 X 8
00720 20510293 Screw
00721 20480130 WASHER 4,3
00810 20150190 DISPLAY PCB
00811 20480124 WASHER
00820 20057550 FRONT
00825 20057904 Overlay
00831 20460164 Screw
Seite 4

Plant Osterode
75004375 - 01 MULTIFUGE 3 S-R, 120V/60HZ
Index Partno. Text

00840 20290664 seal
00845 20057560 Spacer
00846 20460161 SCREW
00911 20057915
Seite 5

Plant Osterode
75004376 - 01 LEGEND RT 120V 60HZ QUICKCONTROL
Index Partno. Text

00100 70056704 Base
00101 20460089 SCREW M5X5
00103 20510292 SCREW
00105 10104080 WASHER (SAND)
00106 20420167 NUT
00108 20057826 Weight
00109 20510356 Bolt
00120 20300084 FOOT
00121 20510247 Screw M8x12
00126 20480244 LOCK WASHER
00127 20460092 ALLEN SCREW M4 X 6
00135 20210390 MOTOR 125/45 3PH
00138 20510350 Bolt
00141 20460097 Z-SCREW M3 X 8
00151 20440023 SCREW M3 X 8
00152 20460090 SCREW M4X12
00160 20180138 CONNECTOR
00161 20480108 FAN WASHER A 4,3
00220 20056700 CONDENSOR
Seite 1

Plant Osterode
Index Partno. Text

00223 20056735 COVER
00224 20510354 Screw
00230 70056716 Bracket Fan-
00231 20510292 SCREW
00235 20210397 MOTOR FAN 115 V
00236 20480224 WASHER A 4,3
00237 20430207 SCREW M 4 X 10
00251 20430212 SCREW M 5 X 16
00255 20160733 RESISTOR 120 OHM
00256 20160734 RESISTOR 120 OHM
00257 20510352 Screw
00265 20160737 CAPACITOR 4UF/400V
00271 20220598 Clip
00272 20440221 SCREW M 6 X 16
00300 20240592 HIGH PRESSURE CONTROLL SWIT
00310 20056748 SEAL
00326 20460103 SCREW M 3 X 12
00330 20055509 SUPPORT
00335 20140602 Sensor Temp. PT 100
00336 20250074 WASHER
00400 20210391 MOTOR W GEAR
00405 20056715 Holder
00406 20460163 Screw
00410 20150186 PCB SENSOR
00415 70904339 COUPLING
00416 20510288 Set screw
00417 20440285 SCREW
00420 70056790 Sheet, left
Seite 2

Plant Osterode
Index Partno. Text

00425 70056789 Sheet, right
00431 20460092 ALLEN SCREW M4 X 6
00440 20056738 Roller
00441 20056739 Bolt 4
00442 20420107 NUT M 6 LEFT
00451 20350242 Spring
00453 20460202 Screw Ejot
00460 20180677 SWITCH
00461 20460157 Bolt M 2,3
00470 20180654 SWITCH
00475 70904336 LATCH ASSY
00476 20350241 Clip
00480 20056707 Bar
00481 20420070 NUT M 6
00500 70056726 Housing
00505 20057830 Grill
00510 20056650 HOLDER
00511 20510285 SCREW M5 X 12
00515 20310439 GAS LID STAY
00516 20490287 PIN
00520 20056766 SEAL
00521 20510294 SCREW M3 X 10
00525 20310442 Puller
00530 20057553 Holder, Tool-
00535 20056736 HINGE
00540 20056795 Panel, right
00600 70056741 Insert
00605 20057217 HOOK
00607 20420121 NUT M 10 X 1,25
00620 70904183 Cover, door
Seite 3

Plant Osterode
Index Partno. Text

00621 20420201 Nut
00631 20056762 Spacer
00635 20057563 Spacer
00645 20056728 INSERT
00650 20057833 Seal
00660 20510360 Screw M5
00670 20056732 Window
00680 20510021 SCREW M 5 X 12
00681 20480200 WASHER
00682 20480167 FAN WASHER A 5,1
00685 20310504 Cover
00700 20150184 MAINBOARD 120V
00701 70904557 NV RAM
00703 20230172 FUSE 15 A
00710 70060305 Cover
00711 20500200 Spacer
00712 20480300 Washer M4
00713 20420200 Nut M4
00714 20470263 Screw
00715 20440284 SCREW M 4 X 8
00720 20510293 Screw
00721 20480130 WASHER 4,3
00730 20190300 Cordset NEMA 5-15P 15A/125V 3x14
00810 20150191 DISPLAY PCB
00811 20480124 WASHER
00820 20057551 Frontplate
00825 20057909 Overlay Legend RT (knob version)
00826 20310443 Knob f. Quickcontrolpanal Multifuge
Seite 4

Plant Osterode
Index Partno. Text

00831 20460164 Screw
00840 20290664 seal
00845 20057560 Spacer
00846 20460161 SCREW
00911 20057915
Seite 5

Plant Osterode
75004377 - 01 LEGEND RT 120V 60HZ EASYCONTROL
Index Partno. Text

00100 70056704 Base
00101 20460089 SCREW M5X5
00103 20510292 SCREW
00105 10104080 WASHER (SAND)
00106 20420167 NUT
00108 20057826 Weight
00109 20510356 Bolt
00120 20300084 FOOT
00121 20510247 Screw M8x12
00126 20480244 LOCK WASHER
00127 20460092 ALLEN SCREW M4 X 6
00135 20210390 MOTOR 125/45 3PH
00138 20510350 Bolt
00141 20460097 Z-SCREW M3 X 8
00151 20440023 SCREW M3 X 8
00152 20460090 SCREW M4X12
00160 20180138 CONNECTOR
00161 20480108 FAN WASHER A 4,3
00220 20056700 CONDENSOR
Seite 1

Plant Osterode
Index Partno. Text

00223 20056735 COVER
00224 20510354 Screw
00230 70056716 Bracket Fan-
00231 20510292 SCREW
00235 20210397 MOTOR FAN 115 V
00236 20480224 WASHER A 4,3
00237 20430207 SCREW M 4 X 10
00251 20430212 SCREW M 5 X 16
00255 20160733 RESISTOR 120 OHM
00256 20160734 RESISTOR 120 OHM
00257 20510352 Screw
00265 20160737 CAPACITOR 4UF/400V
00271 20220598 Clip
00272 20440221 SCREW M 6 X 16
00310 20056748 SEAL
00330 20055509 SUPPORT
00335 20140602 Sensor Temp. PT 100
00336 20250074 WASHER
00400 20210391 MOTOR W GEAR
00405 20056715 Holder
00406 20460163 Screw
00410 20150186 PCB SENSOR
00415 70904339 COUPLING
00416 20510288 Set screw
00417 20440285 SCREW
00420 70056790 Sheet, left
00425 70056789 Sheet, right
Seite 2

Plant Osterode
Index Partno. Text

00431 20460092 ALLEN SCREW M4 X 6
00440 20056738 Roller
00441 20056739 Bolt 4
00442 20420107 NUT M 6 LEFT
00451 20350242 Spring
00453 20460202 Screw Ejot
00460 20180677 SWITCH
00461 20460157 Bolt M 2,3
00470 20180654 SWITCH
00475 70904336 LATCH ASSY
00476 20350241 Clip
00480 20056707 Bar
00481 20420070 NUT M 6
00500 70056726 Housing
00505 20057830 Grill
00510 20056650 HOLDER
00511 20510285 SCREW M5 X 12
00515 20310439 GAS LID STAY
00516 20490287 PIN
00520 20056766 SEAL
00521 20510294 SCREW M3 X 10
00525 20310442 Puller
00530 20057553 Holder, Tool-
00535 20056736 HINGE
00540 20056795 Panel, right
00600 70056741 Insert
00605 20057217 HOOK
00607 20420121 NUT M 10 X 1,25
00620 70904183 Cover, door
00621 20420201 Nut
Seite 3

Plant Osterode
Index Partno. Text

00631 20056762 Spacer
00635 20057563 Spacer
00645 20056728 INSERT
00650 20057833 Seal
00660 20510360 Screw M5
00670 20056732 Window
00680 20510021 SCREW M 5 X 12
00681 20480200 WASHER
00682 20480167 FAN WASHER A 5,1
00685 20310504 Cover
00700 20150184 MAINBOARD 120V
00701 70904552 NV-RAM PRV MULTI 3S-R / 120V 045
00703 20230172 FUSE 15 A
00710 70060305 Cover
00711 20500200 Spacer
00712 20480300 Washer M4
00713 20420200 Nut M4
00714 20470263 Screw
00715 20440284 SCREW M 4 X 8
00720 20510293 Screw
00721 20480130 WASHER 4,3
00810 20150190 DISPLAY PCB
00811 20480124 WASHER
00820 20057550 FRONT
00825 20057908 Overlay Legend RT
00831 20460164 Screw
00840 20290664 seal
Seite 4

Plant Osterode
Index Partno. Text

00845 20057560 Spacer
00846 20460161 SCREW
00911 20057915
Seite 5

Multifuge /
Calibration Certification Lengend
Zertifikat für Kalibrierung Page/Seite 1
Preventive Maintenance Checklist Complete Repair and Calibration Recertification
Vorbeugende Wartungsliste, vollstdg Reparatur und Wiederholungskalibrierung
Account Name: Account Address:

Instrument Model: Serial Number:
Report Number: Date:
Performance Certification / Durchführung
SPEED / DREHZAHL
Standard Test Rotor Used:
Set Speed (rpm) Tolerance Displayed Measured Meets Spec. Remarks Passed
(whichever is greater) Speed Speed (y/n) (Initials)
(rpm) (rpm)
4150/4600 +/-1% or 50 rpm
15000 +/-1% or 50 rpm
Custom Test Rotor Used:
+/-1% or 50 rpm
+/-1% or 50 rpm
TEMPERATURE / TEMPERATUR
Calibration Tolerance Displayed Measured Meets Remarks Passed
Temp. (°C) Temp. Temp. Spec. (Initials)
(°C) (°C) (°C) (y/n)
+4 +/- 2
+15 +/- 3
+/- 2
+/- 2
+/- 2
TIME / ZEIT
Timer Set Tolerance Measured Meets Remarks Passed
(min.) (sec.) Time Spec. (Initials)
(m/s) (y/n)
10 +/- 30
+/- 30
+/- 30
+/- 30
TEST EQUIPMENT / PRÜFMITTEL

Type Model Serial Number Date of Next Calibration
Stopwatch
Temperature Meter
Photo Tachometer
Safety Tester
SAFETY TEST / SICHERHEITSTEST

Insulations resistance Earth Conductor Resistance Accessible Current
>10 Megaohm <0.2 Ohm <3500µA
Revised 29/09/00
Certified By:_____________________________ Reviewed By:________________________________ Expiration Date ______
Signature Date Customer Signature Date
Page 1 of 1 Use ONLY Black permanent ink when filling out. Leave NO blank spaces. June, 1999
H:\SERVICE\SM\USA\Multifugegek\maintenance.doc
Kendro service Information
Heraeus Centrifuges Multifuge/Legend
Type
PREVENTIVE MAINTENANCE CHECKLIST S/N
Rotor Inspection o instrument top speed _________rpm

o Check for corrosion and wear o Deceleration time _________seconds
o Inspect rotor lid locking screw o Time (10 minute set) _________actual min:sec
o Inspect rotor magnets (rotor I.D.) o Temperature (4° set) _________actual (°C)
Serial numbers:
75006445...............
75006435............... Imbalance
75006444............... o Centrifuge stable and level
75003332............... o Centrifuge shuts off w/proper weight
75003046...............
75003334............... Safety test
o Accessible leakage current <3500µA
o Insulation resistance >10 Megaohm
Preliminary Checks o Earth Conductor Resistance <0.2 Ohm
o Clean inst. & condenser coils
o Rotor chamber (defrost)
o Inst. environment
(level & clearance)
Pre-run Checks
o Ground continuity
o Line voltage ________V AC
o Display segments on power-up
o Door interlock and latch
o Drive stop & Door unlatch (50 rpm)
o Fan operation (condenser & drive)
Mechanical
o Motor bearings
o Microprocessor Initialization (if required)
o Refrigerant leaks (if required)
o Compressor current draw
Performance Checks
o Acceleration time _________seconds
Revised – 21/08/00 1 of 2
Kendro service Information
Comments:
S.R. Signature ____________________

Date of Service ____________________
Revised – 21/08/00 2 of 2

Multifuge 3 S-R/3 L-R, Legend RT 120V 50/60 HZ Service Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Multifuge 3 S-R/3 L-R, Legend RT 120V 50/60 HZ Service Manual

Uploaded by

Copyright:

Available Formats

Multifuge® 3 S-R/3 L-R, Legend® RT

Section Title Doc.- No. Page

5 DISASSEMBLY OF INSTRUMENT PARTS

6 SPARE PART FIGURES AND LISTS

8 Preventive maintenance checklist

Edition: 03 TABLE OF CONTENTS Legend RT

2.1.1.2 Location and Mechanical Installation

2.1.1.3 Lid Tumbler Mechanism and Safety Device

2.1.1.4 Cleanliness of Spin Chamber and Motor Casing

2.1.1.5 Rotor and Accessories Condition and Sealing, bellows

2.1.1.6 Rotor Fixing and Drive Spindle

Edition: 04 Servicing Schedule Legend RT

2.1.1.7 Temperature Level (not at every unit)

2.1.1.8 Imbalance Behavior

2.1.2 Maintenance Routine after Dismantling the Centrifuge Casing

2.1.2.1 Motor Supporting Elements

2.1.2.2 Braking Circuit

2.1.2.3 Lead and Screwing Connections

2.1.2.4 Protection Earth Core and Grounding Connections

Edition: 04 Servicing Schedule Legend RT

2.2 Trouble Shooting

Error Possible Error

Faulty mains cord or Check instrument cord and socket, replace

Reduced voltage Remedy the failure if the voltage drops

Constant Interruption Parameter NV-RAM No or defective NV-RAM

wear out of motor Replace motor rubber mounts (at least

Check voltage for drive motor

Edition: 04 Servicing Schedule Legend RT

2.3 Error code

Error Possible Error

Imbalance sensor Replace sensor board

“S-LID” Latch not in valid

Edition: 04 Servicing Schedule Legend RT

Error Possible Error

„E-04“ Internal Software

“E-06” Data lines to key

Edition: 04 Servicing Schedule Legend RT

Error Possible Error

Wrong rotor installed Check rotor

„E-20“ rotor code not

„E-22“ Speed signal

„E-25“ Time out latch Hall sensor signal not

„E-26“ Time out latch Hall sensor signal not

Edition: 04 Servicing Schedule Legend RT

Error Possible Error

„E-36“ NMI Over voltage or over-

Edition: 04 Servicing Schedule Legend RT

2.4 Test Points

Test Points Unit Value Conditions

Switch OFF unit, fan resistance temperature 20°C

Split core transformer with Flukemeter

Brake resistor Switch OFF unit, 2 resistors parallel connected, resistance at

Edition: 04 Servicing Schedule Legend RT

2.5 Imbalance Behaviour

Rotor/Bucket Run through Cut off weight

2.6 Cleaning of Instrument Parts

Edition: 04 Servicing Schedule Legend RT

2.7 Electrical Safety Check

• Resistance check of protective conductor

Steckergehäuse / plug-in casing

Spezifaktionen für Meßgerät

Edition: 04 Servicing Schedule Legend RT

3.1 Block Functions