Professional Documents
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USERS MANUAL
Setup & Operation
CONTENTS
Thank you for purchasing the V200 Series PLC (Programmable Logic Controller) product from
Toshiba International Corp. V200 Series products are versatile PLCs which are configured with
Microsoft Windows based software.
II
Important Notice
The instructions contained in this manual are not intended to cover all details or
variations in equipment types, nor may it provide for every possible contingency
concerning the installation, operation, or maintenance of this equipment. Should
additional information be required contact your Toshiba representative.
The contents of this manual shall not become a part of or modify any prior or existing
agreement, commitment, or relationship. The sales contract contains the entire
obligation of Toshiba International Corporation. The warranty contained in the contract
between the parties is the sole warranty of Toshiba International Corporation and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Toshiba International Corporation will void all warranties and may void the
3rd party (CE, UL, CSA, etc) safety certifications. Unauthorized modifications may also
result in a safety hazard or equipment damage.
III
Manual Revisions
Please have the following information available when contacting Toshiba International Corp. about
this manual.
Name: V200 Users Manual
Document: UM-V200-E001
Revision:
Rev No.
Date
Description
0
2012/01/1
Initial Issue (for V200)
IV
Table of Contents
GENERAL SAFETY INSTRUCTIONS & INFORMATION ....................................................................... 1
0.1 Warning Labels Within Manual ........................................................................................................ 2
0.2 Equipment Warning Labels. ............................................................................................................. 4
0.3 Preparation ......................................................................................................................................... 4
0.4 Installation Precautions ..................................................................................................................... 6
0.5 Connection, Protection & Setup ....................................................................................................... 8
0.6 System Integration Precautions ..................................................................................................... 10
0.7 3rd Party Safety Certifications. ........................................................................................................ 11
INTRODUCTION ......................................................................................................................................... 12
1.1 Purpose of this Manual.................................................................................................................... 13
1.1.1 V200 Basics .....................................................................................................................13
1.1.2 Programming Computer ...................................................................................................14
1.2 V200 Features .................................................................................................................................. 15
1.3 V200 Overview................................................................................................................................. 16
1.3.1 What is a V200 Series Controller ....................................................................................16
1.3.2 How V200 Works..............................................................................................................18
1.4 V200 Series Specifications ............................................................................................................. 26
1.4.1
1.4.2
1.4.3
1.4.4
HARDWARE ................................................................................................................................................ 53
2.1 Unpacking The Unit......................................................................................................................... 54
2.2 Managing Electrostatic Discharge................................................................................................. 54
2.3 CE Compliance ................................................................................................................................ 54
2.4 Environmental Consideration ......................................................................................................... 54
2.5 Safety Precautions .......................................................................................................................... 55
V
VI
VII
VIII
Preparation
Installation Precautions
Page 1
DANGER
WARNING The warning symbol is an exclamation mark enclosed in a triangle that
precedes the word WARNING. The warning symbol is used to indicate a potentially
hazardous situation that can result in serious injury, or possibly severe property and
equipment damage, or death, if the instructions are not followed.
WARNING
CAUTION
Page 2
To identify special hazards, other symbols may appear in conjunction with the DANGER,
WARNING, and CAUTION symbols. These warnings describe areas that require special
care and/or strict adherence to the procedures to prevent serious injury and possible death.
Electrical Hazard The electrical hazard symbol is a lightning bolt enclosed in a triangle.
The electrical hazard symbol is used to indicate high voltage locations and conditions that
may cause serious injury or death if the proper precautions are not observed.
ELECTRICAL
HAZARD
EXPLOSION
HAZARD
Page 3
Page 4
0.3 Preparation
Qualified Person
A Qualified Person is one that has the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and has received
safety training on the hazards involved (Refer to the latest edition of NFPA 70E for
additional safety requirements).
Qualified Personnel shall:
Have carefully read the entire operation manual.
Be trained and authorized to safely energize, de-energize, ground, lockout and tag
circuits and equipment, and clear faults in accordance with established safety practices.
Be trained in the proper care and use of protective equipment such as safety shoes,
rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance
with established safety practices.
Be trained in rendering first aid.
For further information on workplace safety visit www.osha.gov.
Equipment Inspection
Upon receipt of the equipment inspect the packaging and equipment for shipping
damage.
Carefully unpack the equipment and check for parts that were damaged from shipping,
missing parts, or concealed damage. If any discrepancies are discovered, it should be
noted with the carrier prior to accepting the shipment, if possible. File a claim with the
carrier if necessary and immediately notify your Toshiba representative.
DO NOT install or energize equipment that has been damaged. Damaged equipment
may fail during operation resulting in further equipment damage or personal injury.
Check to see that the model number specified on the nameplate conforms to the order
specifications.
Modification of this equipment is dangerous and must not be performed except by factory
trained representatives. When modifications are required contact your Toshiba
representative.
Inspections may be required before and after moving installed equipment.
Keep the equipment in an upright position as indicated on the shipping carton.
Contact your Toshiba representative for assistance if required.
Page 5
Page 6
As a minimum, the installation of the equipment should conform to the NEC Article 110
Requirements For Electrical Installations, OSHA, as well as any other applicable
national, regional, or industry codes and standards.
Installation practices should conform to the latest revision of NFPA 70E Electrical Safety
Requirements for Employee Workplaces.
Conductor Routing and Grounding
Use separate metal conduits for routing the input power, and control circuits.
A separate ground cable should be run inside the conduit with the input power, and
control circuits.
DO NOT connect control terminal strip return marked CC to earth ground.
Always ground the unit to prevent electrical shock and to help reduce electrical noise.
Page 7
Personnel Protection
Installation, operation, and maintenance shall be performed by Qualified
Personnel Only.
A thorough understanding of the V200 will be required before the installation, operation,
or maintenance of the V200.
Rotating machinery and live conductors can be hazardous and shall not come into
contact with humans. Personnel should be protected from all rotating machinery and
electrical hazards at all times. Depending on its program, the V200 can initiate the start
and stop of rotating machinery.
Insulators, machine guards, and electrical safeguards may fail or be defeated by the
purposeful or inadvertent actions of workers. Insulators, machine guards, and electrical
safeguards are to be inspected (and tested where possible) at installation and
periodically after installation for potential hazardous conditions.
Do not allow personnel near rotating machinery. Warning signs to this effect shall be
posted at or near the machinery.
Do not allow personnel near electrical conductors. Human contact with electrical
conductors can be fatal. Warning signs to this effect shall be posted at or near the
hazard.
Personal protection equipment shall be provided and used to protect employees from
any hazards inherent to system operation or maintenance.
System Setup Requirements
When using the V200 as an integral part of a larger system, it is the responsibility of the
V200 installer or maintenance personnel to ensure that there is a fail-safe in place (i.e.,
an arrangement designed to switch the system to a safe condition if there is a fault or
failure).
System safety features should be employed and designed into the integrated system in a
manner such that system operation, even in the event of system failure, will not cause
harm or result in personnel injury or system damage (i.e., E-Off, Auto-Restart settings,
System Interlocks, etc.).
The programming setup and system configuration of the V200 may allow it to start a
motor unexpectedly. A familiarity with Auto-restart settings is a requirement to use this
product.
Improperly designed or improperly installed system interlocks may render the motor
unable to start or stop on command.
Page 8
The failure of external or ancillary components may cause intermittent system operation,
i.e., the system may start a motor without warning or may not stop on command.
There may be thermal or physical properties, or ancillary devices integrated into the
overall system that may allow the V200 to start a motor without warning. Signs at the
equipment installation must be posted to this effect.
The operating controls and system status indicators should be clearly readable and
positioned where the operator can see them without obstruction.
Additional warnings and notifications shall be posted at the equipment installation
location as deemed required by Qualified Personnel.
Page 9
Page 10
CE Marking
The V200 Series Programmable Controllers conform to the directive and standards of ISO/IEC Guide
22 and EN 45014.
UL Certification
The UL Mark on a product means that UL has tested and evaluated representative samples of that
product and determined that they meet UL requirements. The basic standards used to investigate this
category are UL 508, the Standard of Safety for Industrial Control Equipment and UL Standard for
Safety for Programmable Controllers. V200 Programmable Logic Controllers are certified NRAG
&NRAG7 for use in hazardous locations
Page 11
INTRODUCTION
V200 Features
V200 Overview
What is V200 Series Controller
How V200 Works
Page 12
Page 13
RECOMMENDED
Processor
Operating System
RAM
256MB
Display
Mouse/Keyboard
Required
RECOMMENDED
Processor
Operating System
RAM
1GB
Display
Mouse/Keyboard
Required
These are the minimum system requirements for a computer running the OIL-DS Configuration software.
Page 14
Page 15
F
L
0
1
0
Normal Operation:
The V200 family is designed to offer practical PLC features in a compact and expandable design, and at the same
time offer a simple-to-use philosophy. An external powered V200 Series base model by itself can be used as a
complete PLC system with optional built-in I/O points, or the system can be expanded with the addition of up to
eight I/O modules.
The V200 can be mounted in DIN rail plate. The base CPU and I/O modules are connected together via an
expansion port on the sides of the modules. A variety of I/O modules are available for flexible and optimal system
configuration.
Page 16
Application Examples1:
OIS
V200 PLC
ASD
As shown above, V200 base unit can be connected to OIS as well as to ASD. Thus it can worked with two
different protocols at a time.
Application Examples2:
SCADA
PLC
As shown above, V200 base unit can be connected to SCADA as well as OIS.
Page 17
OIS
START
Initialize
Watchdog
Check for
Valid
Firmware
No
Yes
Soft restart
Check for
valid
Ladder
No
Yes
Soft restart
Check for
valid
Application
No
Initialize serial and
USB ports
Wait till Application
Download.
Flash Error led at 1
sec interval.
Yes
Soft restart
A
Page 18
Soft restart
Check for
type of
restart
Power On Reset
Clear All PLC registers
expansion module
information and event history
Initialize USB
Page 19
C
Start counting Main Loop
Scan Time
Error Down
Self Diagnosis
ERROR MODE
OK
STOP Position
Read
RUN/STOP
Switch
HALT MODE
RUN Position
Update PLC mode from software
Hold Mode
Halt Mode
HOLD
Mode
check
HALT MODE
RUN Mode or Switch position
change from Stop to RUN
If power On System
bit is 1
Yes
Scan Local and
expansion inputs
B
Page 20
No
D
Scan Local and
expansion inputs
Execute Global Tasks
Feed the CPU watch-dog
Start counting ladder scan time
Execute main Ladder
Stop counting ladder scan time
Execute First Scan operations
(1. Initialize special inputs and
outputs. 2. Load Digital filter
constant.)
C
Page 21
HALT MODE
Feed Watch-do g
ERROR MODE
Feed Watch-do g
Page 22
HOLD MODE
Page 23
Power-Up Self
Diagnosis
if
1. IO Mismatch
2. CPU Watchdog reset
No
Yes
Log event in
Event History
Return
Yes
Log event in
Event History
if
1. RTC error
2. Retentive data loss
No
Return
Return
Page 24
Self Diagnosis
1.
if
IO BCC error
No
Yes
Log event in
Event History
Return
Yes
Log event in
Event History
if
1. User watchdog error
2. Scan time over error
No
Return
Return
Page 25
GPU232*3S
GPU200*3S
Expansion Models:
GDI216**S
GDO216P*S
GDO216N*S
GRO216**S
GDD288P*S
GDD288N*S
GDR288**S
GAD208**S
GRT280**S
GDA204**S
GAA242**S
4 channel Universal Analog Inputs ( RTD PT100, TC, 4-20 mA, 0-20mA, 050mV, 0 - 100mV, 0-10VDC), 16 Bit
2 channel 0-10 VDC or 4-20 mA (16 Bit) Output
Page 26
GPU288
GPU232
Case
Case
Ladder Program
Memeory
8K Steps
8K Steps
None
Expansion Bus
SPI (1MHz)
SPI (1MHz)
Local I/Os
16 ( 8 IN / 8 OUT).
32 ( 16 IN / 16 OUT )
Processing time
Input registers
Output registers
Data registers
4096 words
4096 words
Retentive registers
System registers
256 words
256 words
Configuration Register
Timer Registers
256 words
256 words
Counter Registers
256 words
256 words
Timer Devices
256 points
256 points
Counter Devices
256 points
256 points
HS Counter
System Coil
100 points
100 points
Communication ports
2 COM ports.
COM1: RS232 and RS485.
2-wire RS-485
One USB port for programming.
2 COM ports.
COM1: RS232. COM2:
COM2: 2-wire RS-485
One USB port for programming.
Ethernet
24VDC, +/-15%
24VDC, +/-15%
Inrush Current
8A at 24VDC (Without
expansion)
Dielectric Strength
1500 VDC, 1 minute
(PS and internal circuit)
Page 27
GPU200
Case
V200 Case
Ladder Program
Memory
8K Steps
8K Steps
Expansion Bus
SPI (1MHz)
SPI (1MHz)
Local I/Os
32 ( 16 IN / 16 OUT )
Processing time
Input registers
Output registers
Data registers
4096 words
4096 words
Retentive registers
System registers
256 words
256 words
Configuration Register
Timer Registers
256 words
256 words
Counter Registers
256 words
256 words
Timer Devices
256 points
256 points
Counter Devices
256 points
256 points
HS Counter
System Coil
100 points
100 points
Communication ports
2 COM ports.
COM1: RS232 and RS485.
2-wire RS-485
One USB port
2 COM ports.
COM1: RS232. COM2:
COM2: 2-wire RS-485
One USB port
Ethernet
24VDC, +/-15%
24VDC, +/-15%
Inrush Current
8A at 24VDC (Without
expansion)
Dielectric Strength
1500 VDC, 1 minute
(PS and internal circuit)
Page 28
24VDC, 330mA
Approvals
CE, UL
Memory
Total Program Memory
User Data
8K Steps
Input Registers
Outout Registers
Data Registers
4096 words
Retentive Registers
System Registers
256 words
Timer Registers
256 words
Counter Register
256 words
Timer Devices
256 points
System Devices
100 points
Counter Devices
256 points
Configuration Register
F
L
0
1
0
Interrupt Input
2 Points
PWM Output
Connection method
Removable terminals
(3.81mm pitch)
Communication Ports
2 COM Ports:
1 USB:
General
IO Specifications:
Expansion IO capacity
8 expansion modules
Operating Temperature
0 to 55 deg.C.
Expansion Bus
SPI (1 MHz)
Storage Temperature
-20 to 85 deg.C.
Local IOs
16 (8 IN / 8 OUT)
Operating Humidity
Digital Inputs
Vibration Tests
Shock Test
25 g acceleration with 11 ms
3 Shocks each AXIS (a total
of 18 Shocks)
24VDC
Input Impedance
Minimum ON voltage
9.6 VDC
3.6 VDC
Turn ON time
10 msec
Mechanical Dimension
10 msec
Weight
200 gm.
Isolation
Digital outputs
Output Capacity
Rated load
Note:
* : Depends upon I/O allocation.
Wiring Diagram for Digital I/Ps and O/Ps of model V288*3S CPU:
1. Wiring diagram for testing digital inputs:
Note: X0 and X1 are high speed input
SW1
X0
SW2
X1
SW3
X2
SW4
X3
SW5
X4
SW6
X5
SW7
X6
SW8
X7
F
L
0
1
0
24VDC
Transistor
type O/P
Y1
LOAD
Internal
Circuit
24VDC
F
L
Y2
LOAD
24VDC
Internal
Circuit
0
1
0
Page 30
L1
L3
230 VAC
L2
F
L
L4
L5
0
1
0
VAC
L6
Page 31
GPU232*3S
Power Supply
24VDC, 330mA
24VDC; 0.5A
Approvals
CE, UL
Memory
Total Program Memory
User Data
8K Steps
Input Registers
Outout Registers
Data Registers
4096 words
Retentive Registers
System Registers
256 words
Timer Registers
256 words
Counter Register
256 words
Timer Devices
256 points
System Devices
100 points
Counter Devices
256 points
Configuration Register
Communication Ports
2 COM Ports:
COM1: RS232
COM2: 2-wire RS485
1 USB:
For programming
HS Counter
Interrupt Input
2 Points
Connection method
Removable terminals
(3.81mm pitch)
General
IO Specifications:
Expansion IO capacity
8 expansion modules
Operating Temperature
0 to 55 deg.C.
Expansion Bus
SPI (1 MHz)
Storage Temperature
-20 to 85 deg.C.
Local IOs
32 (16 IN / 16 OUT)
Operating Humidity
Digital Inputs
24VDC
Input Impedance
Minimum ON voltage
9.6 VDC
3.6 VDC
Turn ON time
Shock Test
25 g acceleration with 11 ms
3 Shocks each AXIS (a total
of 18 Shocks)
10 msec
Mechanical Dimension
155mm X 102mm
10 msec
Weight
180 gm
Isolation
Digital outputs
Output Capacity
Rated load
Note:
* : Depends upon I/O allocation.
Page 32
GPU200*3S
Power Supply
24VDC, 150mA
NA
NA
Standards
CE, UL
F
L
Memory
Total Program Memory
User Data
8K Steps
Input Registers
Outout Registers
Data Registers
4096 words
Retentive Registers
System Registers
256 words
Timer Registers
256 words
Counter Register
256 words
Timer Devices
256 points
System Devices
100 points
Counter Devices
256 points
Configuration Register
0
5
0
Communication Ports
2 COM Ports:
COM1: RS232/RS485
COM2: 2-wire RS485
1 USB:
For programming
1 Ethernet:
10/100 MBBS
For PLC communication and
Configuration
IO Specifications:
Expansion IO capacity
8 expansion modules
Expansion Bus
SPI (1 MHz)
Local I/Os
None
General
Mechanical Dimension
Weight
200 gm.
Note:
* : Depends upon I/O allocation.
Page 33
24VDC, 150mA
24VDC; 0.5A
Standards
CE, UL
Memory
Total Program Memory
User Data
8K Steps
Input Registers
Outout Registers
Data Registers
4096 words
Retentive Registers
System Registers
256 words
Timer Registers
256 words
Counter Register
256 words
Timer Devices
256 points
System Devices
100 points
Counter Devices
256 points
HS Counter
Configuration Register
Interrupt Input
2 Points
Connection method
Communication Ports
2 COM Ports:
1 USB:
For programming
Removable terminals
(3.81mm pitch)
1 Ethernet:
0 to 55 deg.C.
IO Specifications:
Storage Temperature
-20 to 85 deg.C.
Operating Humidity
Vibration Tests
Shock Test
25 g acceleration with 11 ms
3 Shocks each AXIS (a total
of 18 Shocks)
3.6 VDC
Mechanical Dimension
155mm X 102mm
Turn ON time
10 msec
Weight
180 gm
10 msec
Isolation
Digital outputs
Output Capacity
Rated load
Expansion IO capacity
8 expansion modules
Expansion Bus
SPI (1 MHz)
Local IOs
32 (16 IN / 16 OUT)
Digital Inputs
24VDC
Input Impedance
Minimum ON voltage
9.6 VDC
Page 34
Note:
* : Depends upon I/O allocation.
5mA, 24VDC
NA
Input Impedance
5.4K ohm
Minimum ON voltage
9.6 VDC
3.6 VDC
Turn ON time
10 msec
10 msec
Isolation
Connection method
Removable terminals
(3.81mm pitch)
Digital outputs
General
Mechanical Dimension
Weight
150 gm.
Page 35
Voltage Rating
Current Rating
Upto 80mA
Digital outputs
Power Supply
24VDC, 300mA
NA
Rated load
General
Mechanical Dimension
Weight
150 gm.
Y
0
3
V1
7
V2
10
11
V3
12
13
14
15
L
+
+
-
+
-
+
-
V4
C
Page 36
Voltage Rating
Current Rating
Upto 80mA
Power Supply
24VDC, 300mA
Digital outputs
NA
Rated load
General
Mechanical Dimension
Weight
150 gm.
Y
0
3
C1
7
C2
10
11
C3
12
13
14
L
+
15
C4
+
Page 37
Voltage Rating
Current Rating
Upto 80mA
Power Supply
24VDC, 300mA
Digital outputs
NA
Rated load
General
Mechanical Dimension
Weight
150 gm.
L1
L3
L4
P
L5
230 VAC
L2
L7
L8
230 VAC
L6
L9
C2
L11
10
L12
11
230 VAC
L10
L13
C3
12
13
L15
14
L16
15
230 VAC
L14
C1
C4
Page 38
Voltage Rating
Current Rating
Upto 80mA
Digital outputs
Current Rating
Upto 80mA
Power Supply:
24VDC, 50mA
100mA for relay coil supply
24VDC, 5mA
24VDC
Upto 5mA
Input Impedance
5.4K ohm
Minimum ON voltage
9.6 VDC
3.6 VDC
Turn ON time
10 msec
10 msec
Isolation
Connection method
Output Capacity
Rated load
General
Operating Temperature
0 to 55 deg.C.
Storage Temperature
-20 to 85 deg.C.
Operating Humidity
Vibration
Shock
Mechanical Dimension
Weight
150 gm.
FTB
(Fast Transient / Burst)
Electrostatic discharge
IEC61000-4-2 Level 3
Electromagnetic field
RF Immunity
IEC61000-4-5 Level 2
Radiated emission
EN50081-2
Page 39
PWR
SW1
X0
SW2
X1
SW3
X2
SW4
SW5
X
0
1
X3
X4
SW6
X5
SW7
X6
SW8
X7
6
7
C
Y
0
1
2
3
C1
X
0
4
5
24VDC
6
7
C2
PWR
X
0
Y
0
L2
L3
L4
C1
L1
230 VAC
L5
L7
L8
C2
C2
230 VAC
L6
C1
X
0
SW1
X0
SW2
X1
SW3
X2
SW4
X3
X4
X5
X6
X7
SW5
SW6
SW7
SW8
24VDC
Y
0
3
V1
6
7
L
+
-
+
-
V2
C
Page 41
X
0
SW1
X0
SW2
X1
SW3
X2
SW4
X3
SW5
X4
SW6
X5
SW7
X6
SW8
X7
+
24VDC
Y
0
3
C1
6
7
L
+
C2
+
Page 42
GAD208**S
Analog Inputs
Analog Outputs
Isolation
Connection method
Removable terminals
(3.81mm pitch)
Resolution
16 Bit
Accuracy
Nonlinearity
0.04% Max.
Input Impedance
Temperature Drift
8 input channels
Voltage Input 0 - 10 V
Current Input 4- 20 mA
Current Rating
Upto 80mA
Power Supply:
24VDC, 100mA
PWR
AIN1
AGND
60 ppm
AIN2
General
AGND
Operating Temperature
0 to 55 Degree.
Storage Temperature
(-20) to 85 deg.C.
Operating Humidity
10 to 90 %
(Non condensing)
AIN3
AGND
AIN4
AGND
AIN5
Vibration
Shock
AGND
AIN6
AGND
AIN7
AGND
Mechanical Dimension
Weight
180 gm.
FTB
Transient / Burst)
Electrostatic discharge
IEC61000-4-2 Level 3
Electromagnetic field
IEC61000-4-3, 10 V/m AM
modulation (80 MHz to 1 GHz)
RF Immunity
IEC61000-4-6, 10 V/m AM
modulation (0.15MHz to 80
MHz)
AIN8
AGND
IEC61000-4-5 Level 2
Radiated emission
EN50081-2
F
L
Page 43
A
0
8
0
0
L
PWR
AIN1
AGND
AGND
AIN2
AIN3
AGND
AGND
F
L
AIN4
AIN5
8
0
AGND
AIN6
AGND
AIN7
AGND
AGND
AIN8
mA
PWR
4 to 20 mA
mA
4 to 20 mA
mA
4 to 20 mA
mA
AIN1
AGND
AIN2
AGND
AIN3
AGND
AIN4
AGND
AIN5
AGND
AIN6
4 to 20 mA
+
mA
4 to 20 mA
F
L
0
8
0
AGND
AIN7
AGND
AIN8
AGND
mA
4 to 20 mA
+
mA
4 to 20 mA
+
mA
Page 44
GRT208**S
Analog Inputs
8 input channels
RTD PT100
Analog Outputs
Isolation
Connection method
Removable terminals
(3.81mm pitch)
Resolution
16 Bit
Accuracy
Nonlinearity
0.04% Max.
Input Impedence
Temperatur Drift
Current Rating
Upto 80mA
Power Supply:
24VDC, 100mA
PWR
CS1
AIN1
60 ppm
CS2
General
AIN2
Operating Temperature
0 to 55 Degree.
Storage Temperature
(-20) to 85 deg.C.
Operating Humidity
10 to 90 %
(Non condensing)
AGND
CS3
AIN3
CS4
AIN4
AGND
Vibration
Shock
CS5
AIN5
CS6
AIN6
AGND
CS7
AIN7
CS8
Mechanical Dimension
Weight
180 gm.
FTB
Transient / Burst)
Electrostatic discharge
IEC61000-4-2 Level 3
Electromagnetic field
IEC61000-4-3, 10 V/m AM
modulation (80 MHz to 1 GHz)
RF Immunity
IEC61000-4-6, 10 V/m AM
modulation (0.15MHz to 80
MHz)
AIN8
AGND
IEC61000-4-5 Level 2
Radiated emission
EN50081-2
F
L
Page 45
A
0
8
0
0
R
RTD
PT1000
Input Channel 0
CS1
AIN1
PWR
CS2
Input Channel 1
CS1
AIN2
AIN1
CS2
AGND
AIN2
AGND
CS3
CS3
Input Channel 2
AIN3
AIN3
F
L
CS4
AIN4
CS4
AGND
Input Channel 3
AIN4
CS5
AIN5
AGND
CS6
AIN6
AGND
CS5
A
0
8
0
0
R
CS7
Input Channel 4
AIN7
AIN5
CS8
AIN8
Input Channel 5
CS6
AGND
AIN6
AGND
CS7
Input Channel 6
AIN7
Input Channel 7
CS8
AIN8
Note:
CSx:
Current source(x equals to 1 to 8)
AINx: Analog input(x equals to 1 to 8)
AGND: Analog ground.Analog ground for
all channels is internally shorted on PCB
Connect RTD PT100 as shown in the above
diagram between the points CS, AIN and AGND
AGND
Page 46
GDA204**S
Analog Inputs
Analog Outputs
4 Output channels
Voltage 0 - 10 V (Min Load 1000 ohm)
Current 4 - 20 mA(Max load 500 ohm)
Isolation
Connection method
Resolution
16 Bit
Accuracy
Nonlinearity
0.04% Max.
General
Current Rating
Upto 80mA
Power Supply:
24VDC, 150mA
PWR
Operating Temperature
0 to 55 Degree.
Storage Temperature
(-20) to 85 deg.C.
Operating Humidity
10 to 90 % (Non condensing)
Vibration
VO1
IO1
AGND
Shock
VO2
IO2
AGND
VO3
IO3
AGND
Mechanical Dimension
Weight
180 gm.
VO4
IO4
AGND
FTB
(Fast Transient / Burst)
Electrostatic discharge
IEC61000-4-2 Level 3
Electromagnetic field
RF Immunity
IEC61000-4-5 Level 2
Radiated emission
EN50081-2
F
L
Page 47
A
0
0
0
4
PWR
VO1
VO1
Iout
IO1
IO1
AGND
AGND
VO2
IO2
VO2
F
L
AGND
Iout
IO2
VO3
AGND
IO3
AGND
VO4
IO4
VO3
Iout
A
0
0
0
4
AGND
IO3
AGND
VO4
Iout
IO4
AGND
Vout
VO1
VO1
IO1
AGND
IO1
AGND
VO2
VO2
IO2
AGND
Vout
IO2
VO3
AGND
IO3
AGND
VO4
IO4
VO3
AGND
Vout
IO3
AGND
VO4
Vout
F
L
IO4
AGND
Page 48
A
0
0
0
4
GAA242**S
Analog Inputs
Analog Outputs
2 Output channels
Voltage 0 - 10 V (Min Load 1000 ohm)
or
Current 4 - 20 mA (Max load 500 ohm)
Isolation
Connection method
Resolution
16 Bit
Accuracy
Nonlinearity
0.04% Max.
Input Impedance
Voltage Rating
Current Rating
Upto 80mA
Power Supply:
24VDC, 150mA
PWR
CS11
IN1+
I1CS21
IN2+
AGND
General
F
L
I2-
Operating Temperature
0 to 55 Degree.
Storage Temperature
(-20) to 85 deg.C.
Operating Humidity
10 to 90 % (Non condensing)
Vibration
Shock
AGND
CS31
IN3+
AGND
I3-
CS41
IN4+
AGND
I4VO1
IO1
AGND
Mechanical Dimension
Weight
180 gm.
FTB
(Fast Transient / Burst)
Electrostatic discharge
IEC61000-4-2 Level 3
Electromagnetic field
RF Immunity
VO2
IO2
IEC61000-4-5 Level 2
Radiated emission
EN50081-2
Page 49
A
0
4
0
2
U
mA
AGND
PWR
I1CS11
CS21
IN1+
AGND
IN2+
mA
I1CS21
AGND
IN2+
AGND
I2-
F
L
I2-
CS
CS31
CS31
IN3+
I3-
mA
A
0
AGND
IN3+
AGND
CS41
IN4+
I3-
AGND
0
2
U
I4-
CS41
VO1
IN4+
IO1
AGND
mA
AGND
VO2
IO2
I4-
+
-
CS11
IN1+
AGND
PWR
I1CS11
V/mV
CS21
IN1+
AGND
+
-
IN2+
I1CS21
AGND
IN2+
AGND
I2-
+
-
CS31
F
L
I2CS31
V/mV
IN3+
A
0
AGND
IN3+
AGND
I3CS41
IN4+
I3-
AGND
0
2
U
I4-
V/mV
+
-
CS41
VO1
IO1
IN4+
AGND
mA
AGND
VO2
IO2
I4-
Page 50
IN+
AGND
CURRENT
I-
3 WIRE RTD
CS11
RTD
IN1+
AGND
PWR
I1CS11
CS21
RTD
IN1+
AGND
IN2+
I1CS21
AGND
IN2+
AGND
I2-
I2CS31
RTD
F
L
CS31
IN3+
A
0
AGND
IN3+
I3CS41
AGND
IN4+
AGND
I3-
0
2
U
I4-
CS41
RTD
VO1
IO1
IN4+
AGND
VO2
AGND
IO2
I4-
CS11
+
-
IN1+
AGND
PWR
I1CS11
TC
CS21
IN1+
AGND
IN2+
I1CS21
AGND
I2-
IN2+
AGND
I2CS31
TC
CS31
IN3+
IN3+
AGND
I3-
AGND
CS41
IN4+
I3-
F
L
AGND
A
0
4
0
2
U
I4-
TC
CS41
IN4+
VO1
IO1
AGND
AGND
VO2
IO2
I4-
Page 51
CS11
IN1+
AGND
I1CS21
IN2+
AGND
F
L
I2CS31
IN3+
AGND
I3CS41
IN4+
VO1
AGND
Iout
A
0
4
0
2
U
I4-
IO1
VO1
AGND
IO1
AGND
VO2
VO2
IO2
IO2
R < 500
2. Voltage Output Connection Diagram:
PWR
CS11
IN1+
AGND
I1CS21
IN2+
AGND
F
L
I2CS31
IN3+
AGND
I3CS41
IN4+
Vout
VO1
AGND
A
0
4
0
2
U
I4-
IO1
VO1
AGND
IO1
AGND
VO2
VO2
IO2
IO2
R > 1000
Page 52
HARDWARE
CE Compliance
Environmental Consideration
Safety Precautions
Installation Instructions
Wiring Diagram
Communications Ports
Communication Cables
Page 53
Connecting the frame ground connector of the V200 to a clean earth ground.
2.3 CE Compliance
V200 products have been tested to confirm to European CE requirements per Council Directive. The European Union
created these requirements to ensure conformity among products traded in those countries. These products are
designed to withstand electrical noise in harsh industrial environment. They also confirm to requirements that limit
electrical emission. However this does not guarantee the products will be totally immune from possible mal function
in cases where severe electrical noise occurs. Therefore, we strongly recommend that you follow the guidelines
outlined for proper wiring and grounding to ensure the proper operation.
Page 54
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all
the safety precautions described on this manual.
CAUTION
1.
Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment
can cause electrical shock, fire or malfunction. Install and use the V200 and related
equipment in the environment described in this manual.
2.
3.
Turn off power before installing or removing any units, modules, racks or terminal blocks.
Failure to do so can cause electrical shock or damage to the V200 and related equipment.
4.
Entering wire scraps or other foreign debris into to the V200 and related equipment can
cause fire or malfunction. Pay attention to prevent entering them into the V200 and
related equipment during installation and wiring.
5.
Turn off power immediately if the V200 or related equipment is emitting smoke or odor.
Operation under such situation can cause fire or electrical shock. Also unauthorized
repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba
for repair or replacement.
Page 55
Wiring:
CAUTION
1.
Turn off power before wiring to minimize the risk of electrical shock.
2.
Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals
with insulating sheath or insulating tape to cover the conductive parts. Also close the
terminal covers securely on the terminal blocks when wiring has been completed.
3.
Operation without grounding may cause electrical shock or malfunction. Connect the
ground terminal on the V200s to the system ground.
4.
Applying excess power voltage to the V200 can cause explosion or fire. Apply
power of the specified ratings described in the manual.
5.
Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on
wiring and grounding.
Page 56
Page 57
Rear View
Page 58
FIG-1
FIG-1
FIG-3
direction. FIG-2
FIG-3
FIG-2
Pull down the slider again so that unit can fix up with the DIN rail plate
Page 59
FIG-1
FIG-2
FIG-3
FIG-1
PLC
FIG-2
FIG-3
connector
FIG-4
Note: Apart from these lockings, also expansion connector is present to each V200 PLC. User can connect V200
base to expansion unit using this connector. Also user
can
add more expansions to the unit with this connector only.
FIG-4
Page 60
DC+
DC24Vdc
Earth
Pin 8: Reserved
Pin 7: RXPin 6: TXPin 5: RX+
Pin 4: TX+
Pin 3: GND
Pin 2: 232RXD
Pin 1: 232TXD
F
L
0
1
0
Page 61
A B
G NC
BATTERY
F
L
0
1
0
USB Device:
1. USB Device, compliant with USB 2.0 specification, self powered device.
2. Connector used: Standard USB Type B Female connector.
Ethernet:
1. Fully compliant with IEEE 802.3 / 802.3u standards.
2. 10/100 Mbps support.
3. Connector used: Standard shielded RJ-45 female jack with in-built speed and link activity indication LEDs.
Page 62
PC SIDE
PC End
2 mtr.
R.H.S. VIEW
FRONT VIEW
5
9
Pin 1
(Left side)
Pin 8
(Right side)
1
6
Signals
Pin#
Pin#
Signals
1
2
3
TXD
RXD
TXD
2
3
RXD
SG & Shield
SG & Shield
4
5
6
7
8
9
4
5
6
7
8
9
Page 63
Page 64
4. Select the destination folder where setup will install the files.
Page 65
5. Click on "NEXT", installation starts. A dialog box indicating the status of progress of installation will display.
Installing OIL-DS
Page 66
This procedure installs OIL-DS Software in start menu (in selected folder).
Page 67
Page 68
To launch a ladder application either choose Project -> New option or click on New application icon.
Choose V200 PLC and define Project Configuration window with the information required.
Click OK.
This will launch ladder editor to create an application as shown:
Page 69
Page 70
Here in the example, NO instruction is taken. Define its address and name from the Instruction Properties window
seen to the left side of the application window. as shown in the above figure.
Page 71
Complete the rail using Horizontal Link command, then put Output command.
User can also directly put Output link to the last right side point of the rail. This will complete the command. as
shown below:
For output command also, define tag address and name from the Instruction Properties window seen to the right
side of the application window.
Put End instruction as shown below:
Page 72
Note: Do not forget to put END command whenever ladder application is over.
After completing ladder, Compile it as shown below:
Or
Page 73
CONFIGURATION
Tag Database
Page 74
4. This will launch Select Product window as shown below. Select the product and the model from the listing.
Page 75
Page 76
1
2
3
4
5
6
7
Page 77
Add - Use this button to add a tag. After clicking this button, the user has to define the following:
1. Node : Where the tag is located.
2. Register, coil or a bit within a register. Registers can be read only or read/write.
3. The address limits are shown and vary from PLC model to model.
4. Tag name : Each tag needs to have a unique name. The name can be up to 40 characters in length.
5. Byte(s) : If the selected tag is a register, the tag can be defined as a 1 byte ( either high or low byte), a 2
byte, or a 4 byte tag.
Edit Select the tag. Edit the information and then click on the Update button.
Delete - Select the tag and click on Delete button to delete the tag. Before deleting any tag, the user must
delete any references to the tag in tasks. Otherwise it cannot be deleted.
Page 78
Tag Name
SW0003_14
COM1 Status
Read Only
SW0003_15
COM2 Status
Read Only
S0000
Carry Bit
Read/Write
SW0010
SW0011
SW0012
SW0013
SW0014
SW0015
SW0016
SW0017
Read only
Read only
Read only
Read only
Read only
Read only
Read only
Read only
S0019
SW0018
SW0019
SW022
S0021
S0022
S0023
SW64-SW65
Read only
SW80-SW81
Read only
SW96-SW111
Read only
COM3
Page 79
SW046
S0034
Read only
Read/Write
Tag Name
MW0000
Read/Write
MW0001
MW0002
MW0003
Error Register 1
Error Register 2
RUN/STOP Switch Control
(Retentive)
Digital Filter constant
Read Only
Read Only
Read Only
MW0005
MW0010
MW0011
MW0012
MW0013
MW0014
MW0015
MW0016
MW0017
MW0018
MW0019
MW0020
MW0021
MW0022
MW0023
MW0024
MW0025
MW0030
MW0031
MW0033
MW0034
MW0035
MW0036
MW0037
MW0038
M00016
M00017
M00018
Read/Write
Read/Write
High Speed counter
control flags
Special output control flags Read/Write
Special Output Control Flags Read/Write
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Page 80
ON at error state
ON at error state
ON at error state. This group includes Ladder
Scan time.
M00021
M00022
M00027
M00029
M00031
M00033
M00480
M00481
M00482
M00483
M00484
M00485
M00486
M00487
M00496
M00497
M00498
M00512
M00513
Clock/calendar illegal
Read Only
value warning
Retentive data invalid warning Read Only
Watchdog timer error
Read Only
I/O mismatch error
Read Only
I/O communication error
Read Only
Ladder Scan time error
Read Only
System timer coil for 0.1
Read Only
sec interval
System timer coil for 0.2
Read Only
sec interval
System timer coil for 0.4
Read Only
sec interval
System timer coil for 0.8
Read Only
sec interval
System timer coil for 1
Read Only
sec interval
Read Only
System timer coil for 2
sec interval
System timer coil for 4
Read Only
sec interval
Read Only
System timer coil for 8
sec interval
Timer interrupt ladder
Read Only
execution status
IO1 interrupt execution status Read Only
IO2 interrupt execution status Read Only
ALWAYS ON
Read Only
ALWAYS OFF
Read Only
Page 81
4.3 Input (XW), Output (YW) and Configuration (MW) Register Allocation
For Digital Expansion Models:
The Physical Inputs and Outputs in the Expansion modules are accessed using XW and YW registers respectively.
The digital inputs in the Digital Expansion Models are updated in the (Input) XW registers.
The expansion model may have XW or YW registers depending on availability of the physical input/outputs for that
model type. As given in Section 7.2 Memory Allocation of XW, YW and MW, different expansion models have
different number of XW, YW and MW memory assigned for them in the base model.
e.g. The digital expansion model GDI216**S has 1 XW register memory assigned for it.
There are no outputs so no YW memory. So the input condition of GDI2816**S is read in Input Register XWxx00.
Same inputs are shown in the input coils Xxx000 to Xxx015. Here xx denotes the slot number in which the
expansion model is connected to V200.
Similarly, outputs register for GRO216**S model is YWxx00. For GDR288**S model it has one XW and one YW,
but only 8 bits are used. Other bits are not used.
For Analog Expansion Models:
Analog Inputs and Outputs in the Analog Expansion models are accessed using XW and YW registers respectively.
The type of input channel is configured from configuration registers MW.
GAD208*S:
Sr. No.
Description
Register
Type
XWxx00
XWxx01
XWxx02
XWxx03
XWxx04
XWxx05
XWxx06
XWxx07
MWxx08
R/W
10
MWxx12
R/W
11
MWxx16
R/W
12
MWxx20
R/W
13
MWxx24
R/W
14
MWxx28
R/W
15
MWxx32
R/W
16
MWxx36
R/W
17
R/W
18
Reserved
MWxx41
19
Reserved
MWxx42
20
Reserved
MWxx43
21
Reserved
MWxx44
22
Reserved
MWxx45
Page 82
GDA242**S:
Sr. No. Description
1
Input Channel 1 Data
Register
XWxx00
Type
R
XWxx01
XWxx02
4
5
XWxx03
YWxx00
R
R/W
YWxx01
R/W
MWxx06
R/W
MWxx10
R/W
9
10
MWxx14
MWxx18
R/W
R/W
11
12
MWxx22
MWxx26
R/W
R/W
13
MWxx30
R/W
Enable
14
Reserved
MWxx31
15
Reserved
MWxx32
16
Reserved
MWxx33
17
Reserved
MWxx34
18
Reserved
MWxx35
GDA204**S:
Sr. No. Description
Register
Type
YWxx00
R/W
2
3
YWxx01
YWxx02
R/W
R/W
YWxx03
R/W
MWxx04
R/W
6
7
MWxx08
MWxx12
R/W
R/W
MWxx16
R/W
MWxx20
R/W
Page 83
Value
0
mV( 0 - 100 mV )
mV( 0 - 50 mV )
mA( 0 - 20mA )
3
5
mA( 4 - 20mA )
Voltage ( 0 - 10V )
19
Voltage ( 1 - 5V )
20
9
10
RTD PT-1000
21
Thermocouple (B-Type) 11
Thermocouple (R-Type) 12
Thermocouple (S-Type) 13
Thermocouple (E-Type) 14
Thermocouple (J-Type) 15
Thermocouple (K-Type) 16
Thermocouple (N-Type) 17
Thermocouple (T-Type)
18
Value
Not Defined
mA( 4 - 20mA )
0
1
Voltage ( 0 - 10V )
Page 84
Page 85
Single phase
up-counter
High
Single phase
Speed speed counter
Counter
Quadrature
bi-pulse counter
Function summary
Remarks
MW10 setting is
necessary to use this
function.
Page 86
Register Number
MW10
MW11
MW12, MW13
MW14, MW15
Count Value
Channel 1
Channel 2
MW16, MW17
MW18, MW19
M 320
M 328
M 322
M330
M323
M331
MW12
MW14
MW16, MW17
MW18, MW19
M 320
M 328
Quadrature Bi Pulse
Comparison Value1
Comparison Value2
Count Value
Soft Gate (Device) Interrupt
Enable1 (Device) Count
Preset 1 (Device) Interrupt
Enable 2 (Device) Count
Preset 2 (Device)
MW12, MW13
MW14, MW15
MW16, MW17
M320
M322
M324
M323
M325
M336
MW22, MW23
M191
Page 87
M336
MW22, MW23
MW24, MW25
M189
M190
M191
F
0
E
0
D
0
C
0
Reserved
000: Normal
000: Normal
001: Ch2INT
001: Ch1INT
010: Ch2HSC
010: Ch1HSC
011: Quadrature 011: Quadrature
100: Ch2 Single 100: Ch1 Single
phase counter
phase counter
0: INT1 Rising
1: INT1 Falling
0: INT2 Rising
1: INT2 Falling
Channel1 HSC (Adding Counter)
0: Single Phase Up Counter
1: Single Phase Down Counter
Channel2 HSC (Adding Counter)
0: Single Phase Up Counter
1: Single Phase Down Counter
Quadrature
00: 1X mode
01: 2X mode
10: 4X Mode
Page 88
C
0
B
0
A
0
9
0
8
0
7
0
6
0
5
0
4
0
3
0
Bit 0
< P-OUT and PWM master flag >
0: No use
1: Use
Page 89
Register/device
Remarks
Channel 1
Channel 2
Count input
IP 1 (X000)
IP 2 (X001)
Reset input
IP 3 (X002)
IP 4 (X003)
Set value
MW12 SW13
MW14 MW15
Count value
Soft-gate
M320
M328
Interrupt enable
M322
M330
Count preset
M323
M331
Note1:
When both the channels are configured in high speed mode, IP1 to IP4 cannot be used as normal input devices.
However, if either one channel is configured in high speed mode, the inputs for other channel can be used as normal
input devices.
Note2:
Two words are used for storing the double word (32bit) count/set values. Lower word will contain Lower 16bit value
and Higher word will contain higher 16 bit. This register storage scheme is applicable for all the modes.
value. Eg.
Count value
:
MW16,MW17
So if count value is (Hex) 87654321
MW16 = 4321 (Hex)
MW17= 8765 (Hex)
Note3:
Input 3 and input 4 are used as reset inputs for count inputs 1 and 2. So do not use input 3 and 4 as normal inputs
when PLC is configured in this mode.
Interrupt assignment
Channel 1 --- I/O interrupt program #1
Channel 2 --- I/O interrupt program #2
Page 90
Register/device
Channel 1
Channel 2
Remarks
Count input
Sampling time
IP 1 (X000)
MW12
IP 2 (X001)
MW14
Hold value
Soft-gate
MW16
M320
MW18
M328
Note 1) The setting data range of the sampling time is 1 to 1000. (1 ms multiplier)
Note 2) When both the channels are configured in high speed mode, IP1 & IP2 cannot be used as normal input
devices. However, if either one channel is configured in high speed mode, the input of other channel can be used as
normal input device.
Hardware condition:
Count input (X000 and X001)
ON/OFF pulse width: 10 micro or more (max. 50 kHz)
Interrupt assignment:
No interrupt function
Page 91
2-edge Count:
The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input
has turned on or off.
4-edge Count:
The current value increments or decrements at the rising or falling edges of the phase A and B inputs.
Page 92
IP 1 (X000)
Phase B
Reset input
Comparison value 1
Comparison value 2
Count value
Soft-gate
Interrupt enable 1
Count preset 1
IP 2 (X001)
IP 3 (X002)
MW12 MW13
MW14 MW15
MW16 MW17
M320
M322
M324
Interrupt enable 2
Count preset 2
M323
M325
Hardware condition:
Phase A and phase B (IP 1 and IP 2)
1X Mode
ON/OFF pulse width: 100 micro sec. or more (max. 5 kHz)
2X Mode
ON/OFF pulse width: 100 micro sec. or more (max. 5 kHz)
4X Mode
ON/OFF pulse width: 100 micro sec. or more (max. 5 kHz)
Reset input (IP3)
ON/OFF duration: 2 ms or more
Interrupt assignment:
Comparison value 1 I/O interrupt program #1
Comparison value 2 I/O interrupt program #2
Page 93
Function
CW/ CCW
CW Pulse
Register/device
PLS/DIR
PLS
CCW Pulse
DIR
Pulse enable flag
Frequency setting register
Frequency setting error flag
Remarks
Y0
Y1
M336
MW22 MW23
M191
Page 94
Register/device
PWM pulse
Y0
M336
MW22 MW23
MW24 MW25
Remarks
Output is enabled when ON
Data range: 50 to 5000
Data range: 0 to 100
ON at error (reset OFF automatically)
ON at error (reset OFF automatically)
ON at error (reset OFF automatically)
The Buffer is updated at each scan, so that the PWM frequency and duty cycle will be changed after each scan.
Page 95
Mode Selection
Page 96
RUN:
HALT:
ERROR:
HOLD:
The HOLD mode is provided mainly for checking the external I/O signals.
In this mode, user program execution is stopped, with input and output updating is
executed. It is therefore possible to suspend program execution while holding the output
state. Moreover, a desired output state can be established by setting any data by using
the programming tool.
RUN-F:
The RUN-F mode is a forced RUN mode provided for program checking.
This mode is effective when using the expansion I/Os.
Different from the normal RUN mode, the RUN-F mode allows operation even if the
registered I/O modules are not actually mounted.
In this mode the physical outputs are not updated; only the registers are updated.
Page 97
PROGRAMMING INFORMATION
Index Modification
Real-time Clock/Calendar
User Program
Programming Language
Page 98
XWssrr
YWssrr
MWssrr
Xssccc
Yssccc
Mssccc
Note:
0 (Zero) is the slot number of CPU module.
Page 99
You can allot ss (slot number) from Project Information docker window; IO Allocation\Local section as shown
below:
When you double click on the highlighted slot section; below shown window will appear:
Note: Here you have to allocate slots serially. If you try to allocate randomly; it will show as an expansion error.
Modules for PLC are sequential; the previous slot can not be empty.
Page 100
In the above shown screen, you can observe that the address range for the expansion models assign for Slot 1
through Slot 4, it has taken first two digit as 01, 02, 03 & 04 serially.
And last three digits will indicate the register numbers.
The external input signals are allocated to the external input devices/registers (X/XW). The
external output signals are allocated to the external output devices/registers (Y/YW).
The register numbers of the external input and output registers are consecutive. Thus one register number can be
assigned for either input or output.
X01000
X01007
X01000
X: Input
Slot Number (Slot 1)
Input: 8 Nos. (000 to 0007)
GDD288N
Y01000
Y01000
Y01007
Y: Output
Slot Number (Slot 1)
Output: 8 Nos. (000 to 007)
Similarly.....
X02000
X01003
X02000
X: Input
Slot Number (Slot 2)
Input: 4 Nos. (000 to 0003)
GAA244
Y02000
Y02000
Y01003
Y: Output
Slot Number (Slot 2)
Output: 4 Nos. (000 to 003)
Page 101
Register Number
MW10
MW11
MW12, MW13
MW14, MW15
Count Value
Channel 1
Channel 2
MW16, MW17
MW18, MW19
M 320
M 328
M 322
M330
M323
M331
Page 102
Register Description
Register Number
MW12
MW14
MW16, MW17
MW18, MW19
M 320
M 328
Quadrature Bi Pulse
Comparison Value1
Comparison Value2
Count Value
Soft Gate (Device) Interrupt
Enable1 (Device) Count
Preset 1 (Device) Interrupt
Enable 2 (Device) Count
Preset 2 (Device)
MW12, MW13
MW14, MW15
MW16, MW17
M320
M322
M324
M323
M325
M336
MW22, MW23
M191
M336
MW22, MW23
MW24, MW25
M189
M190
M191
Register Number
S0000
Carry bit
S0021
S0022
S0034
Page 103
No
"Device/register"
Name
Function
M0016
ON at error state
M0017
I/O error
ON at error state
M0018
ON at error state
M0019
Not Used
M0020
Not Used
M0021
"Clock/calendar error(alarm)"
M0022
M0023
Not Used
M0024
Not Used
10
M0025
Not Used
11
M0026
Not Used
12
M0027
13
M0028
Not Used
14
M0029
ON at error state
15
M0030
ON at error state
16
M0031
ON at error state
17
M0032
Not Used
18
M0033
19
M0034
Not Used
20
M0035
Not Used
21
M0036
Not Used
22
M0037
Not Used
23
M0480
24
M0481
25
M0482
26
M0483
27
M0484
28
M0485
29
M0486
30
M0487
31
M0496
32
M0497
33
M0498
34
M0504
35
M0512
ALWAYS ON
36
M0513
ALWAYS OFF
Page 104
ON at error state
When COM ports are configured as Modbus slaves, the internal PLC tags are mapped to the modbus addresses as
given in the following table:
PLC Tag description
Reg. Addressing
Bit Addressing
Modbus address
I/O register
XW(400)
X (6400)
440001 - 440400
YW(400)
Y (6400)
441001 - 441400
Auxiliary registers
BW00-BW255
B0000 to B4095
442001 - 442256
System Registers
SW00-SW256
Not Mapped
420001 - 420256
Timer Registers
T00-T255
Not Mapped
400001 - 400256
Counter Register
C00-C255
Not Mapped
410001 - 410256
Data Registers
D0000-D4095
Not Mapped
450001 - 454096
Retentive Registers
Not Mapped
430001 - 431400
Not Mapped
443001
Not Mapped
443002
Not Mapped
443003
MW(1600)
M(25600)
460001-461600
Configuration MW registers
COILS:
TR0- TR15
Input Coil (R)
X (6400)
000001 - 006400
Y (6400)
010001 - 016400
S 0000 to S 0099
020001 - 020100
B 0000 to B 1023
030001 - 034096
T. 000 to T. 255
021001 - 021256
C. 000 to C. 255
022001 - 022256
Configuration MW coils
M(25600)
035001 - 060600
Page 105
Description
XW
YW
MW
No.
1
2
3
4
5
6
7
GPU288
GPU200
GDI216
GDO216P
GDO216N
GRO216
GDD216P
1
0
1
0
0
0
1
1
0
0
1
1
1
1
60
60
0
0
0
0
0
8
0
16
0
0
0
8
8
0
0
16
16
16
8
FLD0808N
9
10
11
12
13
GDR216
GAD208L
GDA204
GRT208
GAA242
1
8
0
8
4
1
0
4
0
2
0
50
30
50
40
8
0
0
0
0
8
0
0
0
0
The allocation is sequential. If any particular model does not have XW / YW / MW defined then the memory is not
allocated in the array for that model. This array is sequentially mapped to Modbus registers.
Consider the example that user has configured the models as below:
Slot 0 :
GPU288
:
XW : 1, YW : 1,
Slot 1 :
GDR288
:
XW : 1, YW : 1,
Slot 2 :
GRO216
:
XW : 0, YW : 1,
Slot 3 :
GDD288N
:
XW : 1, YW : 1,
Slot 4 :
GDI216
:
XW : 1, YW : 0,
Slot 5 :
GAD208L
:
XW : 8, YW : 0,
Page 106
MW : 60
MW : 0
MW : 0
MW : 0
MW : 0
MW : 50
YW
0
1
2
3
4
.
.
399
MW
0 to 59
60 to 109
110
.
.
1599
Not used
Not used
Not used
Page 107
Page 108
Note:
(1) The index modification is available for RW, T, C and D registers.
(2) If index registers are used as a double-length register, only the combinations JI and KJ
are allowed.
The followings are examples of index modifications:
When I = 0, it designates BW10.
When I = 1, it designates BW11.
When I = -1, it designates BW09.
When I = 10, it designates BW20.
When I = -10, it designates BW00.
Page 109
D0050
D0051
D0052
D0053
D0054
D0055
D0056
8 7
00
00
00
00
00
00
00
Day of month
Month
Year
Hour
Minute
Second
Day of week
00 to 99 (2000 - 2099)
01 to 12
01 to 31
00 to 23
00 to 59
00 to 59
00 to 06
Calendar
LSI
Note:
The day of the week is automatically,
Sunday = 0, Monday = 1, Tuesday = 2............. Saturday = 6
Program example:
In the following circuit, output Y007 turns ON for 1 minute at every Sunday 6 pm.
Clock/calendar back-up:
The clock / calender continues to update using internal battery backup even if the external 24 VDC power to V200
CPU is switched OFF. The backup time period is as follows:
Temperature
Backup Time
25OC
20 Years
Page 110
Main program
Block 1
Sub-program #1
Block 2
Timer interrupt
I/O interrupt #1
Block 10
I/O interrupt #2
Block N
(N = max. 256)
Subroutine
Block 1
In the user program, the main program is the core. The scan operation explained is for the main program. The
operation of other program types are explained in the following sections:
The following 6 program types are supported by the V200 .
(1)..Main program
(2)
Sub-program #1
(3)
Timer interrupt program
(4)
I/O interrupt program #1
(5)
I/O interrupt program #2
(6)
Subroutine
The blocks are just separators of the program, and have no effect on the program execution. However, by dividing the
user program into some blocks, the program becomes easy to understand. The block numbers need not be conseductive. In each program type and block, there is no limit of program capacity. The only limit is the total capacity.
I/O
Timer
Main program
Mode
I/O
Timer
Main program
Time
In the above figure,
Mode means the mode control operation
I/O means the I/O update processing
Timer means the timer up date processing
Main program means the main program execution
the self-diagnostic check and peripheral support are omitted in this figure.
The end of the main program is recognized by the END instruction. Although instructions may be present after the
END instruction, that portion will not be executed.
Page 111
7.5.2 Sub-Program # 1
If the sub-program #1 is programmed, it is executed once at the beginning of the first scan (before main program
execution). Therefore, the sub-program #1 can be used to set the initial value into the registers. The sub-program
#1 is called the initial program.
The figure below shows the first scan operation.
RUN mode
transition
1st scan
I/O Timer Sub#1
2nd scan
Main program
Main program
Time
The end of the sub-program #1 is recognized by the END instruction.
7.5.3
The timer interrupt is the highest priority task. It is executed cyclically with a user specified interval, while suspending other operation. The operations interval is set in the system information. (5 to 1000 ms, 5 ms units).
1 scan
1 scan
1 scan
1 scan
Scan
Timer interrupt
Timer interrupt
interval
Timer interrupt
interval
Time
The end of the timer interrupt is recognized by the IRET instruction.
Page 112
7.5.5 Subroutines
In the program type Subroutine total 256 numbers of subroutines can be programmed.
The subroutine is not an independent program. It is called from other program types (main program, sub-program,
interrupt program) and from other subroutines.
One subroutine is started with the CALL instruction, and ended by the RET instruction.
It is necessary to assign a subroutine number to the CALL instruction.
Subroutine number
The RET instruction has no subroutine number.
Main program
Subroutine
Execution
flow
[ SUBR (000) ]
[ CALL N.000 ]
[ RET ]
Note:
(1) Multiple subroutines can be programmed in a block. However, one subroutine in one block
is recommended.
Page 113
Rung number
Rung
3
The rung numbers are a series of numbers (decimal number) starting from 1, and cannot be skipped. There is no
limit to the number of rungs.
The size of any one rung is limited to 50 lines X 11 columns.
A example of a ladder diagram program is shown below.
When X005 is ON or the data of D0100 is greater than 200, Y027 comes ON. Y027 stays ON even if X005 is OFF
and the data of D0100 is 200 or less.
Y027 will come OFF when X006 comes ON.
Page 114
When there is an OR
connection, the OR logic
portion is executed first.
3
5
A combination of
above.
and
The instructions execution sequence in which function instructions are included also follows the above rules. However, for program execution control instructions, such as jumps (JCS), loops (FOR-NEXT), subroutines (CALL-SUBRRET), it will depend on the specifications of each instruction.
Page 115
TROUBLESHOOTING
Troubleshooting Procedure
Self Diagnostics
Page 116
CAUTION
1. Pay special attention during the troubleshooting to minimize the risk of electrical shock.
2. Turn off power immediately if the V200 or related equipment is emitting smoke or
odor. Operation under such situation can cause fire or electrical shock.
3. Turn off power before removing or replacing units, modules, terminal blocks or wires.
Failure to do so can cause electrical shock or damage to the PLC and related
equipment.
4. Contact Toshiba for repair/replacement if the V200 or related equipment fails.
Toshiba will not guarantee proper operation nor safety for unauthorized repairs.
If trouble occurs, determine whether the cause lies in the mechanical side or in the control system (PLC) side. A
problem may cause a secondary problem, therefore, try to determine the cause of trouble by considering the whole
system.
If the problem is found in the PLC CPU model, check the following points:
PW R (power) LED
Not lit
Not lit
Not normal
Not normal
Not normal
Lit
RUN LED
Lit
User program
Normal operation
Input operation
Normal operation
Output operation
Page 117
Correct
Check the power voltage
at the V200s terminal
Normal
Remove the programmer
port connector
Still unlit
Remove the expansion
Unit
Lit
Insert the removed expansion
Unit one by one to pinpoint
the faulty expansion
Page 118
Not normal
Check whether the X device
is forced or not
Not forced
Check whether the
allocation table is identical
the actual I/O
Not
Execute the automatic I/O
allocation, and check whether
the I/O allocation table is now
identical to the actual I/O
configuration
No
Check the expansion unit
Hardware one by one
the expansion rack ?
Page 119
No
Not identical
Execute the automatic
allocation, and check
the I/O allocation table is
identical to the actual
Page 120
(2)
If an improper operation occurs synchronously with the operation of surrounding equipment or highfrequency equipment:
The noise induced in I/O signal lines may be the cause of the problem. The surge voltage, voltage
fluctuations, or differences of grounding potentials may cause the problem, depending on the power
supply system or the grounding system. Check the operation in accordance with the precautions as
maintained. For some cases, isolation from the ground may lead to the stable operation.
(3)
(4)
Page 121
If the PLC is in the ERROR mode, operations to correct the program are not accepted.
In this case, execute the Error reset operation by the OIL-DS to return the HALT mode before starting the correction operation.
Configuration registers (MW01 and MW02):
(1) These configuration devices are set by the PLC operating system. These devices are read only for user.
(2) Devices marked as (down) are set in the ERROR mode. These type of errors will cause the PLC to enter in the
Error mode.
(3) Devices marked as (alarm) are set when the corresponding condition has occurred. PLC continues to be in the
same mode if these errors occurs.
Page 122
CPU error:
a. System watchdog Reset (WDT Error)
If there is error in this category the CPU error flag ( MW01_0 device) sets along with corresponding device of
the error. So for WDT error MW01_11 device sets.
2.
I/O Error:
a. I/O mismatch error
b. I/O bcc error.
If there is error in this category the I/O error flag ( MW01_1 device) sets along with corresponding device of
the error. So for I/O mismatch error MW01_13 device sets and for I/O bcc error MW01_15 device sets.
3.
Program Error:
a. Scan Time Over error
If there is error in this category the I/O error flag ( MW01_2 device) sets along with corresponding device of
the error. So for Scan Time Over error MW02_1 device.
4.
Other Errors:
a. Clock calendar error
b. Retentive Data Loss error
For Clock calendar error MW01_5 device sets and for Retentive Data Loss error MW01_6 device sets
Above error conditions are checked either in each main loop scan or only at power up. This is mentioned in the
following table.
The configuration devices (M) and configuration registers (MW) are used for special purposes.
Error Messages and related information:
No. Event
Info1
Info 2 Info 3
Info 4 Special
Device
Meaning and
countermeasures
Check at
Retentive
Data Loss
Error
MW01_6
Only Power-On
Clock-calendar error
MW01_5
Only Power-On
I/O
mismatch
I/O BCC
error
slot
No.
Unit
Type
Unit
No.
Page 123
No. Event
Info1
Info 2 Info 3
Info 4 Special
Device
Scan
time over
Scan
time
System
power off
Only Power-Up
System
power on
Only Power-Up
WDT Error
MW01_2
MW02_1
Meaning and
countermeasures
Page 124
Check at
Only Power-Up
No
Device/register Name
Function
MW01_0
ON at error state
MW01_1
I/O error
ON at error state
MW01_2
ON at error state
MW01_5
MW01_6
loss/invalid(alarm) System
MW01_11
ON at error state
MW01_13
mismatch (down)
ON at error state
MW01_14
ON at error state
MW01_15
ON at error state
10
MW02_1
ROM Errors:
If the PLC does not have a program ( Firmware / Application / Ladder ) it remains in the wait loop as given in the Flow
Chart. The LEDs are used to indicate these conditions. These errors are not logged in the event history.
No
Condition
Indication
Read / Write
Read only
Description
0 = Communication Error
1= Communicating with Master
SW0003_15
COM2 Status
Read only
SW0003_13
COM3 Status
Read only
0 = Communication Error
1= Communicating with Master
0 = Communication Error
1= Communicating with Master
SW0018
Read/write
SW0019
Read/write
SW0022
Read/Write
S0021
Read/write
Page 125
Read / Write
Read/write
Description
S0023
Read/write
SW64-S65
Read only
SW66-S79
Read only
SW80-S81
Read only
SW82-S95
Read only
SW96-S111
Read only
Page 126
Daily Checks
Periodic Checks
Maintenance Parts
Page 127
Page 128
CAUTION
1. Pay special attention during the maintenance work to minimize the risk of electrical
shock.
2. Turn off power immediately if the V200 CPU or related equipment is emitting smoke
or burning. Operation under such situation can cause fire or electrical shock.
To maintain the system and to prevent troubles, check the following items on daily basis.
Item
Status LEDs
Check
Corrective measures
PWR
(power)
RUN
FLT (fault)
Mode control
switch
Check that the mode control switch is in Turn this switch to R (RUN) side.
R (RUN) side. Normal operation is
performed when this switch is in R
(RUN) side.
Input LEDs
Lit when the corresponding input is ON. Check that the input terminal screw
is not loose.
Check that the input terminal block is
not loose.
Check that the input voltage is within
the specified range.
Output LEDs
Page 129
CAUTION
1. Pay special attention during the maintenance work to minimize the risk of electrical
shock.
2. Turn off power immediately if the V200 or related equipment is emitting smoke or
odor. Operation under such situation can cause fire or electrical shock.
Check the V200 are based on the following items every six months. Also perform checks when the operating
environment is changed.
Item
Power supply
Installation condition
Input/output
Environment
Check
Criteria
Not loose
Not damaged
Not loose
Not loose
Not loose
Not damaged
Page 130
Item
Programming tool
User program
Check
Criteria
Not damaged
No compare error
Quantity
Remarks
V200 CPU
Programming tool
Master program
As required
Expansion rack or
unit (if needed)
I/O modules
These spare parts should not be stored in high temperature locations and/or locations with high humidity.
Page 131
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