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Title PowerFlex 750-Series User Manual Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual PowerFlex 750-Series Safe Torque Off User Manual Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety Reference Manual PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual PowerFlex 750-Series Drive DeviceNet Option Module User Manual PowerFlex 7-Class Network Communication Adapter User Manuals Dynamic Braking Resistor Calculator Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Publication 750-UM001 20HIM-UM001 750-UM002 750-RM001 750COM-UM001 750COM-UM002 750COM-UMxxx PFLEX-AT001 DRIVES-IN001
To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Online at www.ab.com/support/abdrives
By Email at support@drives.ra.rockwell.com
By Telephone at 262-512-8176
Product Certifications and Declarations of Conformity are available on the internet at: www.rockwellautomation.com/products/certification
This instruction sheet is available in multiple languages at http://rockwellautomation.com/ literature. Select publication language and type 750-IN001 in the search field. Dieses Instruktionsblatt kann in mehreren Sprachen unter http://rockwellautomation.com/ literature gelesen werden. Bitte Ihre Sprache anwhlen und 750-IN001 im Suchfeld eintippen. Ces instructions sont disponibles dans diffrentes langues ladresse suivante: http:// rockwellautomation.com/literature. Slectionner la langue puis taper << 750-IN001 >> dans le champ de recherche. La presente scheda distruzione disponibile in varie lingue sul sito http:// rockwellautomation.com/literature. Selezionare la lingua desiderata e digitare 750-IN001 nel campo di ricerca. Puede encontrar esta hoja de instrucciones en varios idiomas en http://rockwellautomation.com/ literature. Selecione el idioma de publicacin y escriba 750-IN001 en el campo de bsqueda. Esta folha de instrues est disponvel em vrias lnguas em http://rockwellautomation.com/ literature. Seleccione a lngua de publicao e entre com 750-IN001 no espao de busca.
Italiano
Espaol Portugus
Korean
Table of Contents
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Step 1 Read the General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Operating Conditions and Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Lifting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Accessing the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Wire the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Motor Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Voltage Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Common Bus Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Minimum Dynamic Brake Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Using 750-Series Drives with Regen Power Units. . . . . . . . . . . . . . . . . . . . . . . .49 Power & Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Drive Power Jumper Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Access Drive Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Hardware Enable Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Option Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Safe Speed Monitor Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Single Incremental Encoder Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Universal Feedback Option Module (755 Drives Only) . . . . . . . . . . . . . . . . . . . .82 Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Prepare For Initial Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Start-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Human Interface Module (HIM) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Ports and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Fault and Alarm Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Troubleshooting Drive Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . .98 Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Drive (Port 0) Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
PowerFlex 750-Series Installation Instructions Publication 750-IN001C-EN-P September 2009
Step 2
Step 3
Step 4
Step 5
20F
a
1
b a
Drive
1
c
N
d
D
e
248
f
A
g f1
ND Rating
A
h
N
f2
ND Rating
Type PowerFlex 753 PowerFlex 755 Code 2P1 3P5 5P0 8P7 011 015 Frames 27 57 6, 7 022 030 037 043 060 072 085 104 140 170 205 260 302 367 456 Amps 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72 85 104 140 170 205 260 302 367 456
400V, 50 Hz Input Frame kW 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 7 6 7 4 5 4 5 6 4 5 3 3 3 2 2 2 Enclosure Code N F G 2P1 3P4 5P0 8P0 011 014 022 027 034 040 052 065 077 096 125 156 186 248 302 361 415 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65 77 96 125 156 186 248 302 361 415 Code Amps
480V, 60 Hz Input Frame Hp 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 7 6 7 4 5 4 5 6 4 5 3 3 3 2 2 2 Enclosure Code N F G
b
Future Use
c
Input Type Code 1 4 A Description 6 Pulse, w/DC Terminals DC Common Bus with Precharge 6 Pulse, w/o DC Terminals
For Frames 24, Code 1 also provides the functionality of DC Common Bus with Precharge. For Frames 5 and larger, Code 4 is required for DC Common Bus with Precharge.
d
Enclosure Code F G N Description Flange (NEMA/UL Type 4X back) IP54, NEMA/UL Type 12 IP20/IP00, NEMA/UL Type Open
For Frames 67 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X back. Frames 25 only. Frames 25 are IP20, Frames 67 are IP00.
For Frames 67 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X back.
For Frames 67 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X back.
g
Filtering and CM Cap Configuration Code A J Filtering Yes Yes Default CM Cap Connection Jumper Removed Jumper Installed
e
Voltage Rating Code C D Voltage 400V AC 480V AC
h
Dynamic Braking Code A B N Frame 2 only. Standard on Frames 25, Optional on Frames 67. Internal Resistor No Yes No Internal Transistor Yes Yes No
Step 1
Qualified Personnel
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
Personal Safety
! ! ! ! !
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals (refer to page 44 for location), between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity. ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required. ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines.
Product Safety
! ! ! !
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook. ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.
PowerFlex 750-Series Installation Instructions Publication 750-IN001C-EN-P September 2009
CE Conformity
Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex 750-Series drives comply with the EN standards listed below when installed according to this PowerFlex 750-Series AC Drive Installation Instructions and the PowerFlex 750-Series AC Drive User Manual. CE Declarations of Conformity are available online at: www.rockwellautomation.com/products/certification/
Low Voltage Directive (2006/95/EC)
EN 61800-5-1 Adjustable speed electrical power drive systems Part 5-1: Safety requirements Electrical, thermal and energy.
EMC Directive (2004/108/EC)
EN 61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.
General Considerations
For CE compliance, drives must satisfy installation requirements related to both EN 61800-5-1 and EN 61800-3 provided in this document. PowerFlex 750-Series AC Drives comply with the EMC requirements of EN 61800-3 when installed according to good EMC practices and the instructions provided in this document. However, many factors can influence the EMC compliance of an entire machine or installation, and compliance of the drive itself does not ensure compliance of all applications. PowerFlex 750-Series drives are not intended to be used on public low-voltage networks which supply domestic premises. Without additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such as supplementary line filters and enclosures to prevent interference, in addition to the installation requirements of this document. Requirements for supplementary mitigation related to specific high frequency emission limits are provided in Table 1.
PowerFlex 750-Series drives generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met. Consultation with the network operator and Rockwell Automation may be necessary.
ATTENTION: PowerFlex 750-Series drives produce DC current in the protective earthing conductor which may reduce the ability of RCDs (residual current-operated protective devices) or RCMs (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation.
600V and 690V class PowerFlex 750-Series drives are designed to be CE compliant only if they are NOT connected to corner-earthed supply systems where one of the three phases of the supply system has been earthed. Voltage classes up to 480V PowerFlex 750-Series drives are compliant with the CE LV Directive when used on a corner-earthed supply system as well as all other common supply systems for altitudes up to and including 2000 m (6562 ft). When used at altitudes above 2000 m (6562 ft) up to a maximum of 4865 m (15,961 ft), PowerFlex 750-Series drives of voltage classes up to 480V may not be powered from a corner-earthed supply system in order to maintain compliance with the CE LV Directive. Drives provided in the IP54, NEMA/UL Type 12 enclosure are compliant with the CE LV Directive when installed in pollution degree 14 environments. All other enclosure types must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive. Characteristics of the different pollution degree ratings are provided in Table 6 on page 12. NEMA/UL Open Type and Flange Mount drives must either be installed in a supplementary enclosure or equipped with a NEMA Type 1 Kit to be CE compliant with respect to protection against electrical shock. PowerFlex 750-Series drives produce leakage current in the protective earthing conductor which exceeds 3.5 mA AC and/or 10 mA DC. The minimum size of the protective earthing (grounding) conductor used in the application must comply with local safety regulations for high protective earthing conductor current equipment.
The drive must be earthed (grounded) as described in the PowerFlex 750-Series User Manual, publication 750-UM001. Output power wiring to the motor must employ cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. Continuous shielding must be provided from the drive enclosure to the motor enclosure. Both ends of the motor cable shield (or conduit) must terminate with a low-impedance connection to earth. At the drive end of the motor cable, either a) The cable shield must be clamped to a properly-installed EMC plate for the drive. Kit number 20-750-EMC1-Fx. or b) The cable shield or conduit must terminate in a shielded connector used in conjunction with a properly-installed conduit plate or conduit box provided in the NEMA Type 1 Kit for the drive. Kit number 20-750-NEMA1-Fx. At the motor end, the motor cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box attached to the motor. The motor wiring box cover must be installed and earthed. All control (I/O) and signal wiring to the drive must use cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. When shielded cable is used, only the drive end of the cable shield should be terminated with a low-impedance connection to earth. The cable shield may be terminated either by using a shielded connector in conjunction with a conduit plate or conduit box, or the shield may be clamped to an EMC plate. Motor cabling must be separated from control and signal wiring wherever possible. Maximum motor cable length must not exceed the maximum length indicated in Table 1 for compliance with radio frequency emission limits for the specific standard and installation environment. EMC cores must be applied to input power and motor cabling for some models of the PowerFlex 750-Series drives as indicated in Table 1. The drive must be powered from an earthed supply system such as a TN or TT system and the PE-A and PE-B jumpers in the drive must be installed (see Drive Power Jumper Configuration starting on page 53).
Table 1
Standard / Limits EN61800-3 Cat. C1 EN61000-6-3 CISPR11 Group 1 Class B Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) Compliance possible with supplementary mitigation (Consult factory) More Stringent Limits
Drive Frame Catalog Number Frame 2 20F11xx2P120F11xx022 20G11xx2P120G11xx022 Frame 3 20F11xx03020F11xx043 20G11xx03020G11xx043 Frame 4 20F11xx06020F11xx072 20G11xx06020G11xx072 Frame 5 20F11xx08520F11xx104 20G11xx08520G11xx104 Frame 6 20F11xx14020F11xx260 20G11xx14020G11xx260 Frame 7 20F11xx30220F11xx477 20G11xx30220G11xx477
N/A
30 m motor cable limit with input and output cores (1) 30 m motor cable limit
(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-xx and 20-750-EMC2-xx.
10
Step 2
Enclosure Rating IP20, NEMA/UL Open Type IP00, NEMA/UL Open Type IP20, NEMA/UL Type 1 (with Debris Hood) IP20, NEMA/UL Type 1 (with Debris Label) Flange Mount Front: IP20, NEMA/UL Open Type IP00, NEMA/UL Open Type Back/Heat Sink: IP66, NEMA/UL Type 4X Stand-alone/Wall Mount IP54, NEMA/UL Type 12
Frames 25, All Ratings Frames 67, All Ratings All Frames, All Ratings All Frames, All Ratings
Table 3
Frame (1)
4 5 6
0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250
16 26 39 75 108 161 225 300 362 505 487 615 705 928 1239 1381 1893 2449 2566 3322 3922
55 57 58 64 70 80 86 103 115 126 130 147 162 201 319 300 381 502 461 586 743
71 83 97 139 178 241 311 403 477 631 617 762 867 1129 1558 1681 2274 2951 3027 3908 4665
11
Table 4
Frame (1)
4 5 6
1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350
17 27 41 71 108 149 237 273 368 503 422 559 646 855 1109 1299 1718 2384 2704 3409 3604
60 61 63 68 74 81 91 101 115 126 125 144 158 189 299 294 358 492 491 606 683
77 88 104 139 182 230 328 374 483 629 547 703 804 1044 1408 1593 2076 2876 3195 4015 4287
12
Table 5
Environmental Specifications
Description 1000 m (3300 ft) maximum without derating 4070 C (40158 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 595% non-condensing Frame 26: 15 g peak for 11 ms duration (1.0 ms) Frame 7: 10 g peak for 11 ms duration (1.0 ms) Frame 2: 381 mm (15 in.) drop height Frame 34: 330 mm (13 in.) drop height Frame 5: 305 mm (12 in.) drop height Frame 67: Meets International Safe Transit Association (ISTA) test procedure 2B Frame 2: 1.000 mm (0.040 in.) displacement, 2 g peak Frame 35: 1.000 mm (0.040 in.) displacement, 1.5 g peak Frame 67: 1.000 mm (0.040 in.) displacement, 1 g peak
Vibration - Operating
Vibration - Packaged for Shipment Sinusoidal Loose Load: Frame 25: 20.0 mm (0.8 in.) peak to peak, 25.186 Hz; 1.1 g peak from 5.18620 Hz Frame 67: Meets ISTA 2B packaging standards Frame 25: Frequency (Hz) Random Secured: PSD (g2/Hz) 1 0.00005 4 0.01 16 0.01 40 0.001 80 0.001 200 0.00001 Frame 67 Meets International Safe Transit Association (ISTA) test procedure 2B Surrounding Environment Pollution Degree (1) Pollution Degree 1 & 2: All enclosures acceptable. Pollution Degree 3 & 4: Enclosure that meets or exceeds IP54, NEMA/UL Type 12 required.
(1) Refer to Table 6 on page 12 for descriptions of each pollution degree rating.
Table 6
Pollution Degree Description 1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. 2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation is to be expected, when the drive is out of operation. 3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which is to be expected. 4 The pollution generates persistent conductivity caused, for example by conductive dust or rain or snow.
13
Table 7
Enclosure Type (Cat. No. Position 6) N
Front Side Rating Installed Accessory Kit Enclosure Type None IP20 NEMA/UL Open Type NEMA Type 1 IP20 NEMA/UL Type 1 Flange IP20 NEMA/UL Type 1 None IP20 NEMA/UL Open Type None IP54 NEMA/UL Type 12 None IP00 NEMA/UL Open Type NEMA Type 1 IP20 NEMA/UL Type 1 NEMA Type 4X IP00 Flange NEMA/UL Open Type None IP54 NEMA/UL Type 12
Frames 2, 3, 4, 5
F G 6, 7 N
14
Dimensions
Table 8
400V AC Input Catalog Number 20xC2P1 20xC3P5 20xC5P0 20xC8P7 20xC011 20xC015 20xC022 20xC030 20xC037 20xC043 20xC060 20xC072 20xC085 20xC104 20xC140 20xC170 20xC205 20xC260 20xC302 20xC367 20xC456 Normal Duty kW Output 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 Heavy Duty kW Output 0.75 1.5 2.2 4 5.5 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200
Frame/Rating Cross-Reference
Normal Duty Hp Output 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Heavy Duty Hp Output 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 Frame Size Enclosure Code N F
480V AC Input Catalog Number 20xD2P1 20xD3P4 20xD5P0 20xD8P0 20xD011 20xD014 20xD022 20xD027 20xD034 20xD040 20xD052 20xD065 20xD077 20xD096 20xD125 20xD156 20xD186 20xD248 20xD302 20xD361 20xD415
3 4 5
3 4 5
3 4 5
6 6 N/A 7 7
15
Figure 2
B F
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Frame A 2 134.5 (5.30) 3 190.0 (7.48) 4 222.0 (8.74) 5 270.0 (10.63) B 424.2 (16.70) 454.0 (17.87) 474.0 (18.66) 550.0 (21.65) C 212.0 (8.35) 212.0 (8.35) 212.0 (8.35) 212.0 (8.35) D 100.0 (3.94) 158.0 (6.22) 194.0 (7.64) 238.0 (9.37) E 100.0 (3.94) 158.0 (6.22) 202.0 (7.95) 238.0 (9.37) F 404.2 (15.91) 435.0 (17.13) 455.0 (17.91) 531.0 (20.91) Weight kg (lb) 7.8 (17.2) 11.8 (26.1) 13.6 (30.0) 20.4 (45.0)
16
Figure 3
Important: NEMA Type 1 Kits (20-750-NEMA-Fx) do not change the mounting dimensions in Figure 2.
17
Figure 4
2x: 29.0 (1.14) 171.6 (6.76)137.6 (5.42) 94.6 (3.72) 168.7 (6.64) 156.7 (6.17) 118.7 (4.67)
Frame 2
Frame 3
158.8 (6.25) 144.8 (5.70) 110.8 (4.36) 76.8 (3.02) 62.8 (2.47) 5x: 22.2 (0.87) 90.0 (3.54) 69.0 (2.72)
201.0 (7.91) 180.0 (7.09) 135.0 (5.31) 5x: 22.2 (0.87) 2x: 50.0 (1.97) 173.0 (6.81)
187.0 (7.36)
123.0 (4.84)
Frame 4
Frame 5
18
Figure 5
B C
E F
Important: EMC Kits (20-750-EMC-Fx) do not change the mounting dimensions in Figure 2. Refer to the PowerFlex 750-Series EMC Plate and Core(s) Installation Instructions, publication 750-IN006, for detailed information on kit installation.
19
Figure 6
D F
6.5 (0.26)
7
8.5 (0.33)
25.0 (0.98)
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Frame A 6 308.0 (12.13) 7 430.0 (16.93) B 665.5 (26.20) 881.5 (34.70) C 346.4 (13.64) 349.6 (13.76) D 283.0 (11.14) 380.0 (14.96) E 623.0 (24.53) 838.0 (32.99) F 254.0 (10.00) 330.0 (12.99) G 609.0 (23.98) 825.0 (32.48) Weight kg (lb) 38.6 (85.0) 72.6108.9 (160.0240.0)
Frame 6: M6 (1/4 in.) mounting hardware recommended. Frame 7: M8 (5/16 in.) mounting hardware recommended.
20
Figure 7
945.1 (37.21)
Dimensions are in millimeters and (inches). Important: NEMA Type 1 Kit (20-750-NEMA-F6) does not change the mounting dimensions in Figure 6.
21
Figure 8
430.0 (16.93)
380.0 (14.96)
339.2 (13.35)
389.2 (15.32)
20.5 (0.81)
561.0 (22.08)
22
Figure 9
B E
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Frame 2 3 4 5 A 215.3 (8.48) 268.0 (10.55) 300.0 (11.81) 348.0 (13.70) B 543.2 (21.39) 551.0 (21.69) 571.0 (22.48) 647.0 (25.47) C 222.2 (8.75) 220.1 (8.67) 220.1 (8.67) 220.1 (8.67) D 100.0 (3.94) 158.0 (6.22) 194.0 (7.64) 238.0 (9.37) E 528.2 (20.80) 533.0 (20.98) 553.0 (21.77) 629.0 (24.76) Weight kg (lb) 7.8 (17.2) 11.8 (26.1) 13.6 (30.0) 20.4 (45.0)
23
Figure 10
88.1 (3.47) 85.7 (3.37) 65.1 (2.56) 44.5 (1.75) 42.1 (1.66)
Frame 2
165.8 (6.53) 140.8 (5.54) 108.8 (4.28) 76.8 (3.02) 51.8 (2.04) 3x: 22.2 (0.87) 92.8 (3.65) 52.8 (2.08)
Frame 3
212.8 (8.38) 172.8 (6.80) 132.8 (5.23) 3x: 22.2 (0.87)
2x: 43.7 (1.72) 182.0 (7.17) 136.5 (5.37) 181.9 (7.16) 141.9 (5.59)
Frame 4
Frame 5
24
Figure 11
1058.1 (41.66)
25
Figure 12
1058.4 (41.67)
26
Figure 13
481.8 (18.97)
188.3 (7.41) 169.2 (6.66) 94.2 (3.71) 19.2 (0.76) 14x: 3.50 (0.138)
30.5 (1.20)
Dimensions are in millimeters and (inches). Important: Must use mounting hardware supplied to meet enclosure rating.
27
Figure 14
515.0 (20.28)
240.5 (9.47) 208.3 (8.20) 120.3 (4.74) 32.3 (1.27) 16x: 3.50 (0.138)
495.5 (19.51) 457.8 (18.02) 352.8 (13.89) 247.8 (9.76) 142.8 (5.62) 4x: 5.00R (0.197R) 434.00 +1.80/-0.00 (17.087 +0.070/-0.000)
84.6 (3.33)
30.75 (1.211)
Dimensions are in millimeters and (inches). Important: Must use mounting hardware supplied to meet enclosure rating.
28
Figure 15
535.0 (21.06)
272.50 (10.728) 224.25 (8.829) 136.25 (5.364) 48.25 (1.900) 16x: 3.50 (0.138)
515.50 (20.295) 477.75 (18.809) 367.75 (14.478) 257.75 (10.148) 147.75 (5.817) 4x: 5.00R (0.197R) 454.00 +1.80/-0.00 (17.874 +0.070/-0.000)
84.5 (3.33)
30.75 (1.211)
Dimensions are in millimeters and (inches). Important: Must use mounting hardware supplied to meet enclosure rating.
29
Figure 16
611.0 (24.06)
320.50 (12.618) 280.25 (11.033) 200.25 (7.884) 120.25 (4.734) 40.25 (1.585) 22x: 3.50 (0.138)
84.5 (3.33)
465.75 (18.337) 380.75 (14.990) 295.75 (11.644) 210.75 (8.297) 125.75 (4.951) 531.0 +1.8/-0.0 (20.91 +0.07/-0.00)
30.25 (1.191)
Dimensions are in millimeters and (inches). Important: Must use mounting hardware supplied to meet enclosure rating.
30
Figure 17
665.5 (26.20)
284.0 (11.18) 258.0 (10.16) 225.5 (8.88) 193.0 (7.60) 91.0 (3.58) 58.5 (2.30) 26.0 (1.02)
624.0 (24.57)
600.0 (23.62) 562.0 (22.13) 462.0 (18.19) 362.0 (14.25) 262.0 (10.31) 162.0 (6.38) 561.0 +2.0/-1.5 (22.09 +0.08/-0.06) 138.0 (5.43)
31.5 (1.24)
Dimensions are in millimeters and (inches). Important: Must use Flange Adapter kit (20-750-FLNG4-F6) to meet enclosure rating.
31
Figure 18
430.0 (16.93)
875.0 (34.45)
138.0 (5.43)
403.00 (15.87) 352.63 (13.88) 251.88 (9.92) 151.13 (5.95) 50.38 (1.98)
812.0 (31.97) 784.0 (30.87) 744.8 (29.32) 666.4 (26.24) 588.0 (23.15) 509.6 (20.06) 431.2 (16.98) 352.8 (13.89) 274.4 (10.80) 196.0 (7.72) 117.6 (4.63) 39.2 (1.54) 28.0 (1.10) 8.0 (0.31)
768.0 (30.24)
387.0 (15.24)
8.0 (0.31)
Dimensions are in millimeters and (inches). Important: Must use Flange Adapter kit (20-750-FLNG4-F7) to meet enclosure rating.
PowerFlex 750-Series Installation Instructions Publication 750-IN001C-EN-P September 2009
32
Figure 19
<45 >1/2 A A
Figure 20
Frame 7 Open Type and Flange Mount: Weight 72.6108.9 kg (160.0240.0 lb) Frame 6 NEMA/UL Type 4X/12: Weight 90.7 kg (200 lb) Frame 7 NEMA/UL Type 4X/12: Weight 171 kg (377 lb)
<45
>1/2 A A
33
IP66, NEMA/UL Type 4X/12 Flange Mount Frame 6 Lifting Points 2 Places
34
35
Figure 22
2x: M4 X 0.7
When cover is replaced: Recommended torque (screws and nuts) = 0.68 Nm (6.0 lbin) Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular Recommended hex socket = 7 mm
36
Figure 23
90
When door is replaced: Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular
37
Step 3
ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
Special Considerations
PowerFlex 750-Series drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 480 volts with recommended fuses/circuit breakers. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in Fusing on page 50.
If a Residual Current Detector (RCD) is used as a system ground fault monitor, only Type B (adjustable) devices should be used to avoid nuisance tripping.
Unbalanced, Ungrounded, Impedance or Phase Grounded Distribution Systems
If phase to ground voltage will exceed 125% of normal line to line voltage or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. ATTENTION: PowerFlex 750-Series drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive damage, these devices must be configured according to the recommendations in Table 21 on page 54. See pages 5557 for jumper locations.
38
Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into 2 basic categories: 1. All drives The power system has power factor correction capacitors switch in and out of the system, either by the user or by the power company. The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes. The power source has frequent interruptions. 2. 5 Hp or Less Drives (in addition to 1 above) The supply transformer is larger than 100 kVA or the available short circuit (fault) current is greater than 100,000A. The impedance on the input side of the drive is less than 0.5%. If any of these conditions exist, additional source impedance is required. The total input impedance is a function of all transformers, cabling, and reactors (if used) that supply power to the drive. The impedance can be calculated using the information supplied in Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001.
Motor Considerations
Due to the operational characteristics of AC variable frequency drives, motors with inverter grade insulation systems designed to meet or exceed NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are recommended. Guidelines must be followed when using non-inverter grade motors to avoid premature motor failures. Refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.
39
Voltage Tolerance
Drive Rating 380400 Nominal Line Voltage 380 400 480 Nominal Motor Voltage 380 400 460 Drive Full Power Range 380528 400528 460528 Drive Operating Range 342528
Nominal Motor Voltage to Drive Rated Voltage + 10%. Rated current is available across the entire Drive Full Power Range Lowest Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%. Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage
No Drive Output
Example: Calculate the maximum power of a 5 Hp, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input. Actual Line Voltage / Nominal Motor Voltage = 74.3% 74.3% 5 Hp = 3.7 Hp 74.3% 60 Hz = 44.6 Hz At 342V Actual Line Voltage, the maximum power the 5 Hp, 460V motor can produce is 3.7 Hp at 44.6 Hz.
Hp @ Motor (Drive Output)
5 Hp 3.7 Hp
No Drive Output
342V 460V
480V 528V
40
Wire Recommendations
Type Power
(1)(2)
Standard
Wire Type(s)
Signal
Standard Analog I/O Remote Pot Encoder/ Pulse I/O <30 m (100 ft) Encoder/ Pulse I/O 30 to 152 m (100 to 500 ft)
Combined
Description Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. 0.750 mm2 (18AWG), twisted pair, 100% shield with drain. 0.750 mm2 (18AWG), 3 conductor, shielded. 0.196 mm2 (24AWG) individually shielded pairs.
Un-shielded Shielded
0.196 mm2 (24AWG) individually shielded pairs. Power 0.750 mm2 (18AWG) in.dividually shielded pairs Combined 0.330 mm2 (18AWG), power is 0.500 mm2 (20AWG) individually shielded pairs. Signal 0.196 mm2 (24AWG) individually shielded pairs. Power 0.750 mm2 (18AWG) individually shielded pairs. Combined 0.750 mm2 (18AWG) individually shielded pairs. Per US NEC or applicable national or local 300V, code. 60 C (140 F) 2 (18AWG), 3 conductor, Multi-conductor shielded cable 0.750 mm shielded. Signal
Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). The use of shielded wire for AC input power may not be necessary but is always recommended. If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended. I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
41
(1) Maximum/minimum wire sizes that the terminal block will accept - these are not recommendations. (2) Terminal blocks are designed to accept a single wire.
42
Figure 25
Frame 2
Frame 3
Frame 4
Frame 5
Table 12 Frames 25
No. Name Power Terminal Block PE Grounding Studs PE-A and PE-B Optional NEMA/UL Type 1 Conduit Box Optional EMC Plate Description R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3 Terminating point to chassis ground for incoming AC line and motor shields. MOV and CMC Jumper Screws Terminating point to chassis ground for incoming AC line, motor shields, and control wire shields. Terminating point to chassis ground for incoming AC line, motor shields, and control wire shields.
43
Figure 26
Frame 6
Frame 7
Table 13 Frames 67
No. Name Power Terminals PE Grounding Studs DC Bus and Brake Terminals PE-A and PE-B DC+ and DCDescription R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 Terminating point to chassis ground for incoming AC line and motor shield. +DC, -DC, BR1, BR2 MOV and CMC Jumper Wires Bus Voltage Test Points
44
L1 L2 L3 BR BR + - T1 T2 T3 R S T 1 2 DC DC U V W
3
L1 L2 L3 BR BR + - T1 T2 T3 R S T 1 2 DC DC U V W
4
6 (1)
7 (1)
(1) DC Bus Terminals are optional on Frame 6 and 7 drives: catalog number position 5. Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. Refer to Catalog Number Explanation on page 4.
45
Terminating point to chassis ground for incoming AC line and motor shield.
(1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to connect a motor that is not rated inverter grade, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.
Frame 5
46
Figure 28
Frame 6
Frame 7
47
6 (1)
7 (1)
(1) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. Refer to Catalog Number Explanation on page 4.
Description DC Bus (+) DC Bus () DC Brake (+) DC Brake () U (T1) V (T2) W (T3) PE Ground
Notes DC Input Power DC Input Power Dynamic Brake Resistor Connection (+) Dynamic Brake Resistor Connection () Motor Connections (1)
Terminating point to chassis ground for incoming DC line and motor shield.
(1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to connect a motor that is not rated inverter grade, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.
48
4 5
0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 37 (IP54, NEMA/UL Type 12) 45 55 55 (IP54, NEMA/UL Type 12) 75 90 110 132 132 (IP54, NEMA/UL Type 12) 160 200 250
31.6 31.6 31.6 31.6 31.6 31.6 22.6 31.6 31.6 16.6 15.8 15.8 7.9 7.9 7.9 3.3 3.3 3.3 3.3 3.3 2.4 2.4 2.4 1.65
25 25 25 25 25 25 34.9 25 25 47.6 50 50 100 100 100 239.4 239.4 239.4 239.4 239.4 329 329 329 478.8
4 5
1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 50 (IP54, NEMA/UL Type 12) 60 75 75 (IP54, NEMA/UL Type 12) 100 125 150 200 200 (IP54, NEMA/UL Type 12) 250 300 350
31.6 31.6 31.6 31.6 31.6 31.6 22.6 31.6 31.6 16.6 15.8 15.8 7.9 7.9 7.9 3.3 3.3 3.3 3.3 3.3 2.4 2.4 2.4 1.65
25 25 25 25 25 25 34.9 25 25 47.6 50 50 100 100 100 239.4 239.4 239.4 239.4 239.4 329 329 329 478.8
49
Refer to 1336 REGEN Line Regeneration Package User Manual, publication 1336-REGEN-5.0, for more information.
PE
SHLD
50
N 6, 7 G
Installed outside of cabinet using NEMA Type 1 kit or in a ventilated cabinet. Installed inside or outside of any cabinet. Installed in any cabinet. Heat sink is inside or outside IP00 of cabinet. NEMA/UL Open Type Installed outside of cabinet using NEMA Type 1 kit. IP54 Installed inside or outside of NEMA/UL Type 12 any cabinet.
Devices in Table 19 excluding time delay fuses and maximum value for non-time delay fuses. All devices in Table 19 are All devices in Table 19 are acceptable. acceptable. All devices in Table 19 are acceptable. All devices in Table 19 are acceptable.
Fusing
For optimum protection, semiconductor type fusing is recommended. For general purpose fusing, refer to the recommended types listed below. IEC BS88 (British Standard) Parts 1 & 2(1), EN60269-1, Parts 1 & 2, type gG or equivalent should be used. UL UL Class CC, T, RK1 or J should be used.
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD ED, EFS, EF, FF, FG, GF, GG, GH.
Frame (2)
Drive Sized For Normal Duty Output Overload Continuous Catalog Number Amps Output Amps (x = F or G) 60 sec 3 sec AC Input Protection Devices Dual Element Continuous Time Delay Non-Time AC Input Fuse Delay Fuse (3) (4) kVA Amps Min Max Min(3) Max(4) Motor Circuit Protector 140M Motor Starter with Adjustable Current (6) Range (7) (8) Continuous DC Input Non-Time Delay kW Amps Fuse
Drive Sized For Heavy Duty Output Catalog Overload Number Amps (x = F or G) 60 sec 3 sec
0.75 kW 1.5 kW 2.2 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 250 kW
2 2 2 2 2 2 2 3 3 3 4 4 5 5 6 6 6 6 7 7 7
2.1 3.5 5 8.7 11.5 15.4 22 30 37 43 60 72 85 104 140 170 205 260 302 367 456
20xC2P1 20xC3P5 20xC5P0 20xC8P7 20xC011 20xC015 20xC022 20xC030 20xC037 20xC043 20xC060 20xC072 20xC085 20xC104 20xC140 20xC170 20xC205 20xC260 20xC302 20xC367 20xC456
3.1 5.2 7.5 13.0 17.2 16.9 24.2 33.0 40.7 47.3 66.0 79.2 93.5 114.4 154.0 187.0 225.5 286.0 332.2 403.7 501.6
Notes:
(1) Applied Rating refers to the motor that will be connected to the drive. For example, a C015 drive can be used in Normal Duty mode on a 7.5 kW motor, or in Heavy Duty mode on a 5.5 kW motor. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. (2) Enclosure codes F and N only. See Table 8 for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (8) Manual Self-Protected (Type E) Combination Motor Controller. 480Y/277V and 600Y/347V AC Input.
51
52
Frame (2)
Drive Sized For Normal Duty Output Overload Continuous Catalog Number Amps Output Amps (x = F or G) 60 sec 3 sec AC Input Protection Devices Dual Element Continuous Time Delay Non-Time AC Input Fuse Delay Fuse (3) (4) kVA Amps Min Max Min(3) Max(4) Motor Circuit Protector 140M Motor Starter with Adjustable Current (6) Range (7) (8)
Drive Sized For Heavy Duty Output Catalog Overload Number Amps (x = F or G) 60 sec 3 sec
1.0 Hp 2.0 Hp 3.0 Hp 5.0 Hp 7.5 Hp 10 Hp 15 Hp 20 Hp 25 Hp 30 Hp 40 Hp 50 Hp 60 Hp 75 Hp 100 Hp 125 Hp 150 Hp 200 Hp 250 Hp 300 Hp 350 Hp
2 2 2 2 2 2 2 3 3 3 4 4 5 5 6 6 6 6 7 7 7
20xD2P1 20xD3P4 20xD5P0 20xD8P0 20xD011 20xD014 20xD022 20xD027 20xD034 20xD040 20xD052 20xD065 20xD077 20xD096 20xD125 20xD156 20xD186 20xD248 20xD302 20xD361 20xD415
3.1 5.1 7.5 12.0 16.5 15.4 24.2 29.7 37.4 44.0 57.2 71.5 84.7 105.6 137.5 171.6 204.6 272.8 332.2 397.1 456.5
Notes:
(1) Applied Rating refers to the motor that will be connected to the drive. For example, a D014 drive can be used in Normal Duty mode on a 10 Hp motor, or in Heavy Duty mode on a 7.5 Hp motor. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. (2) Enclosure codes F and N only. See Table 8 for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (8) Manual Self-Protected (Type E) Combination Motor Controller. 480Y/277V and 600Y/347V AC Input.
53
Figure 30
DC+ PEB
DC
! !
ATTENTION: PE-A and PE-B jumpers must be configured according to the recommendations in Table 21. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before removing/installing jumpers. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals (refer to Figure 25 and Figure 26 for location), between the +DC terminal and chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements.
54
Power Source Type (1) Unknown AC fed Solidly Grounded DC fed from passive rectifier which has a Solidly Grounded AC source
AC fed Ungrounded Disconnected Disconnected N/A Impedance Grounded DC fed from an active converter
(1) It is highly recommended to accurately determine the power source type and then configure appropriately. (2) When MOVs are disconnected, the power system must have its own transient protection to insure known and controlled voltages.
To connect or disconnect these devices, refer to the jumper locations shown in Figure 32, Figure 33 and Figure 34. In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer should be installed. See Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 at www.rockwellautomation.com/literature for more information on impedance grounded and ungrounded systems.
55
Frames 25 use jumper screws to complete an electrical connection when installed. Install or remove jumper screws according to the recommendations in Table 21. ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected. For Frames 25, completely remove the jumper screw from the circuit board.
When power jumper screws are not used, they are stored on the left interior chassis wall as shown.
Figure 31 Typical Frame 25 Jumper Screw Storage Location (Frame 4 shown)
When screws are installed: Recommended torque = 1.36 Nm (12.0 lbin) +/- 0.14 Nm (1.2 lbin) Recommended screwdriver = 6.4 mm (0.25 in.) flat or T15 Hexalobular
Figure 32 Typical Frame 25 Jumper Screw Installation Locations (Frame 4 shown)
Connected
Disconnected
56
Frames 67 use jumper wires to complete an electrical connection when installed. Install or remove jumper wires according to the recommendations in Table 21. ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected. For Frames 67, secure the disconnected jumper wire to the standoff provided.
Frame 6 Jumper Wire Locations
Connected Common Mode Disconnected
!
Figure 33
MOV
When jumper wires are connected: Recommended torque (screws and nuts) = 1.36 Nm (12.0 lbin) Recommended hex socket = 7 mm Recommended screwdriver = T20 Hexalobular
57
Figure 34
MOV
When jumper wires are connected: Recommended torque (screws and nuts) = 1.36 Nm (12.0 lbin) Recommended hex socket = 7 mm Recommended screwdriver = T20 Hexalobular
58
Step 4
I/O Wiring
Important points to remember about I/O wiring: Always use copper wire. Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). In order to maintain electrical safety for all user-accessible low voltage circuits (ELV and PELV circuits), I/O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit which is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring. In order to provide electrical safety for user-accessible low voltage I/O circuits which are referenced to earth (PELV circuits) and which may be touched simultaneously, care should be taken to provide a common earth reference for all equipment connected to the drive. Important: I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
59
Squeeze locking tabs and pull out bottom of cover. Pull cover down and away from the chassis. Frames 67
60
Loosen the retention screw. Lift the cradle until the latch engages.
61
31 J4 42 J4
31 42
62
10 Volt Common +10 Volt Reference Analog Input 0 () Analog Input 0 (+) Motor PTC () Motor PTC (+) Transistor Output 0 24 Volt Common +24 Volt DC Digital Input Common Digital Input 1 Digital Input 2
Description Bipolar, 10V, 11 bit & sign, 2 k ohm minimum load. 4-20 mA, 11 bit & sign, 400 ohm maximum load. For (+) 10 Volt references. 2k ohm minimum. Isolated (1), bipolar, differential, 10V, 11 bit & sign, 88k ohm input impedance. Motor protection device (Positive Temperature Coefficient). Open drain output, 48V DC, 250 mA maximum load. Drive supplied logic input power. 150 mA maximum 24V DC - Opto isolated Low State: less than 5V DC High State: greater than 20V DC
Related Param
(1) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
Note: 753 Main Control Board I/O TB1 wiring examples begin on page 69.
Table 26 TB2 Terminal Designations
Fixed I/O Terminal R0NC R0C R0NO Name Relay 0 N.C. Relay 0 Common Relay 0 N.O. Description Output Relay 0 normally closed contact. Output Relay 0 common Output Relay 0 normally open contact.
63
(1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.
Name Digital Input 120V AC Digital Input Common Digital Input 24V DC +24 Volt Power 24 Volt Common
Description Connections for AC power supply. Digital input common Connections for DC power supply. Connections for drive supplied 24V power.
64
J1
J1
65
J2
66
To install an option module: 1. Firmly press the module edge connector into the desired port. 2. Tighten the top and bottom retaining screws. Recommended torque = 0.45 Nm (4.0 lbin) Recommended screwdriver = T15 Hexalobular Important: Do not over-tighten retaining screws.
67
I/O Module
Table 30 Input Mode Jumpers
Jumper Position Voltage Mode Current Mode
Ai1 Ai0
Ai1 Ai0
40 75 85
Sh Sh PTC PTC+ Ao0 Ao0+ Ao1 Ao1+ 10V 10VC +10V Ai0 Ai0+ Ai1 Ai1+ 24VC +24V DiC Di0 Di1 Di2 Di3 Di4 Di5
2k ohm minimum. For () and (+) 10 Volt references. 2k ohm minimum. Isolated (2), bipolar, differential, 10V, 50, 70 11 bit & sign, 88k ohm input impedance. 60, 70 Drive supplied logic input power. 200 mA max. Common for Digital Inputs 05 1 24V DC - Opto isolated Low State: less than 5V DC High State: greater than 20V DC 11.2 mA DC 115V AC, 50/60 Hz - Opto isolated Low State: less than 30V AC High State: greater than 100V AC
(1) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts AC (2262D) based on module catalog number. Ensure applied voltage is correct for I/O module. (2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
Name Relay 0 N.O. Relay 0 Common Relay 0 N.C. Relay 1 N.O. Relay 1 Common Relay 1 N.C.
Related Param 10
20
68
Name Relay 0 N.O. Relay 0 Common Relay 0 N.C. Transistor Output 0 Transistor Output Common Transistor Output 1
Description Relay contact output Rating: 240V AC or 24V DC = 2 A max. Inductive/Resistive Transistor output Rating: 24V DC = 1 A max. Resistive
Related Param 10
20
30
Parameter Access
Refer to Select A Device on page 96 for instructions on how to access parameters on an option module.
Table 34 I/O Module Parameter List By Number
Number 1 2 3 5 6 7 10 11 12 13 14 15 20 21 22 23 24 25 30 31 32 33 34 35 40 41 42 45 46 47 50 Parameter Name Dig In Sts Dig In Filt Mask(1) Dig In Filt(1) Dig Out Sts Dig Out Invert Dig Out Setpoint RO0 Sel RO0 Level Sel RO0 Level RO0 Level CmpSts RO0 On Time RO0 Off Time RO1 Sel(2) TO0 Sel(3) RO1 Level Sel(2) TO0 Level Sel(3) RO1 Level(2) TO0 Level(3) RO1 Level CmpSts(2) TO0 Level CmpSts(3) RO1 On Time(2) TO0 On Time(3) RO1 Off Time(2) TO0 Off Time(3) TO1 Sel(3) TO1 Level Sel(3) TO1 Level(3) TO1 Level CmpSts(3) TO1 On Time(3) TO1 Off Time(3) PTC Cfg PTC Sts PTC Raw Value Anlg In Type Anlg In Sqrt Anlg In Loss Sts Anlg In0 Value Group Digital Inputs Digital Inputs Digital Inputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Motor PTC Motor PTC Motor PTC Analog Inputs Analog Inputs Analog Inputs Analog Inputs Number 56 60 61 62 63 64 65 66 70 71 75 76 77 78 79 80 81 82 85 86 87 88 89 90 91 92 99 100 101 102 103 104 105 106 110 111 112 Parameter Name Anlg In0 Filt BW Anlg In1 Value Anlg In1 Hi Anlg In1 Lo Anlg In1 LssActn Anlg In1 Raw Val Anlg In1 Filt Gn Anlg In1 Filt BW Anlg Out Type Anlg Out Abs Anlg Out0 Sel Anlg Out0 Stpt Anlg Out0 Data Anlg Out0 DataHi Anlg Out0 DataLo Anlg Out0 Hi Anlg Out0 Lo Anlg Out0 Val Anlg Out1 Sel Anlg Out1 Stpt Anlg Out1 Data Anlg Out1 DataHi Anlg Out1 DataLo Anlg Out1 Hi Anlg Out1 Lo Anlg Out1 Val PredMaint Sts RO0 Load Type RO0 Load Amps RO0 TotalLife RO0 ElapsedLife RO0 RemainLife RO0 LifeEvntLvl RO0 LifeEvntActn RO1 Load Type(2) RO1 Load Amps(2) RO1 TotalLife(2) Group Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main
69
Number 51 52 53 54 55
Parameter Name Anlg In0 Hi Anlg In0 Lo Anlg In0 LssActn Anlg In0 Raw Val Anlg In0 Filt Gn
Group Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs
Parameter Name RO1 ElapsedLife(2) RO1 RemainLife(2) RO1 LifeEvntLvl(2) RO1 LifeEvntActn(2)
(1) Parameter applies to models C-2R and C-1R2T only. (2) Parameter applies to models C-2R and D-2R only. (3) Parameter applies to model C-1R2T only.
Common +
Ai0 Ai0+
Common +
Ai0 Ai0+
31 J4 42
70
Connection Example
Common +
Ai0 Ai0+
31 J4 42
Required Parameter Changes Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Set Selection Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] Adjust Scaling Port 0: P261 [Anlg In0 Hi] = 20 mA Port 0: P262 [Anlg In0 Lo] = 0 mA Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz View Results Port 0: P260 [Anlg In0 Value] Port 0: P592 [Selected Spd Ref]
HW Input PTC PTC Nominal = 1.8 k Ohm PTC Trip = 3.1k Ohm PTC Reset = 2.2 k Ohm
1.8k PTC
Ptc Ptc+
Configuration Port 0: P250 [PTC Cfg] = 0 Ignore, 1 Alarm, 2 Flt Minor, 3 FltCoastStop, 4 Flt RampStop, or 5 Flt CL Stop View Results Port 0: P251 [PTC Status]
ATTENTION: To avoid an electric shock hazard, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the PTC.
+24V Common
Configuration Port 0: P270 [Anlg Out Type], bit 0 = 0 Set Selection Port 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk] Adjust Scaling Port 0: P278 [Anlg Out0 DataHi] = 60 Hz Port 0: P279 [Anlg Out0 DataLo] = 0 Hz Port 0: P280 [Anlg Out0 Hi] =10V/20 mA Port 0: P281 [Anlg Out0 Lo] = 0V/0 mA View Results Port 0: P277 [Anlg Out0 Data] Port 0: P282 [Anlg Out0 Val] Set Direction Mode Port 0: P308 [Direction Mode] = 2 Rev Disable Configuration Port 0: P150 [Digital In Cfg] = 1 Run Level Set Selection Port 0: P163 [DI Run] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Configuration Port 0: P150 [Digital In Cfg] = 1 Run Level Set Selection Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1]
71
Connection Example
Stop Start
24VC +24V Di C Di 1 Di 2
Required Parameter Changes Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results Port 0: P220 [Digital In Sts] Port 0: P935 [Drive Status 1] Set Selection Port 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted View Results Port 0: P225 [Dig Out Sts]
Common
Di C Di 1 Di 2
Neutral/ Common 10k Ohm, 2 Watt Control from Prog. Controller DiC Di1 Di2
OR
PLC
T0 24VC Common
72
Common +
Ai0 Ai0+
Common +
Ai0 Ai0+
Ai1 Ai0
Common +
Ai0 Ai0+
Ai1 Ai0
73
Input/Output Connection Example HW Input PTC PTC Nominal = 1.8 k Ohm PTC Trip = 3.1k Ohm 1.8k PTC PTC Reset = 2.2 kOhm
Ptc Ptc+
Required Parameter Changes Configuration Port X (I/O Module): P40 [PTC Cfg] = 0 Ignore, 1 Alarm, 2 Flt Minor, 3 Flt CoastStop, 4 Flt RampStop, or 5 Flt CL Stop View Results Port X (I/O Module): P41 [PTC Sts] Port X (I/O Module): P42 [PTC Raw Value]
ATTENTION: To avoid an electric shock hazard, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the PTC.
+24V Common
Configuration Port X (I/O Module): P70 [Anlg Out Type], bit 0 = 0 Set Selection Port X (I/O Module): P75 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk] Adjust Scaling Port X (I/O Module): P78 [Anlg Out0 DataHi] = 60 Hz Port X (I/O Module): P79 [Anlg Out0 DataLo] = 0 Hz Port X (I/O Module): P80 [Anlg Out0 Hi] =10V/20 mA Port X (I/O Module): P81 [Anlg Out0 Lo] = 0V/0 mA View Results Port X (I/O Module): P77 [Anlg Out0 Data] Port X (I/O Module): P82 [Anlg Out0 Val] Set Direction Mode Port 0: P308 [Direction Mode] = 2 Rev Disable Configuration Port 0: P150 [Digital In Cfg] = 1 Run Level Set Selection Port 0: P163 [DI Run] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0 View Results Port X (I/O Module): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] Set Direction Mode Port 0: P308 [Direction Mode] = 0 Unipolar Configuration Port 0: P150 [Digital In Cfg] = 1 Run Level Set Selection Port 0: P164 [DI Run Forward] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P165 [DI Run Reverse] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1 View Results Port X (I/O Module): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] Set Selection Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1 View Results Port X (I/O Module): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] Set Selection Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1 View Results Port X (I/O Module): P1 [Dig In Sts] Port 0: P935 [Drive Status 1]
Di C Di 0 Di 1
74
Connection Example
Neutral/ Common 10k Ohm, 2 Watt Control from Prog. Controller DiC Di0 Di1
Required Parameter Changes Set Selection Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1 View Results Port X (I/O Module): P1 [Dig In Sts] Port 0: P935 [Drive Status 1] Set Selection Port X (I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted View Results Port X (I/O Module): P5 [Dig Out Sts]
T0 TC T1
+24V
Common
OR
PLC
T0 TC T1 Common
Required Parameter Changes Set Selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted View Results Port 0: P225 [Dig Out Sts]
Set Selection Port X (I/O Module): P10 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted View Results Port X (I/O Module): P5 [Dig Out Sts]
Power Source
75
Terminal Name SP+ SPSE+ SESd Sd Safety Input Power Supply +24 Volt Safety Power Safety Power Common +24 Volt Safety Enable Safety Enable Common Shield Shield Connection Example
Common +24V SPSP+
Description User-supplied 24 volt power. 45 mA typical User-supplied 24 volt power. 25 mA typical Terminating point for wire shields when an EMC plate or conduit box is not installed.
SESE+ Sd Sd
Common +24V
Installation Notes 1. Ensure the safety enable jumper (J2 SAFETY) is removed. 2. Ensure the hardware enable jumper (J1 ENABLE) is installed. If not installed, the drive will fault when a start command is issued.
76
Terminal Name S11 Pto0 S11 S11 S21 Pto1 S21 S21
TEST_OUT_1
20-750-S1
20-750-DENC-1
S34 52 51 78 68 44 34 X42 X32 S42 S32 S62 S52 S82 S72 S22 S12 A2 A1
Installation Notes 1. Ensure the safety enable jumper (J2 SAFETY) is removed. 2. Ensure the hardware enable jumper (J1 ENABLE) is installed. If not installed, the drive will fault when a start command is issued. Important: When the Safe Speed Monitor option is used with the Dual Incremental Encoder option, both modules must be installed on the same backplane (ports 6, 5, 4).
77
78
Terminal Name Sd Shield 12 Com 5 A AB BZ Z+24 24C HmC Hm +12 Volt DC Power Common +5 Volt DC Power Encoder A Encoder A (NOT) Encoder B Encoder B (NOT) Encoder Z Encoder Z (NOT) +24 Volt Common Homing Input Common Homing Input
Description Terminating point for wire shields when an EMC plate or conduit box is not installed. Power supply for encoder 250 mA. +12V and +5V Common Power supply for encoder 250 mA. Single channel or quadrature A input. Quadrature B input. Pulse, marker or registration input. Power source for homing input. Captures the AB edge counter.
Com
Sh
79
Sh AA BB ZZ
Parameter Access
Refer to Select A Device on page 96 for instructions on how to access an option parameter set.
Table 42 Single Incremental Encoder Parameter List By Number
Number 1 2 3 4 5 6 7 8 Parameter Name Encoder Cfg Encoder PPR Fdbk Loss Cfg Encoder Feedback Encoder Status Error Status Phase Loss Count Quad Loss Count
80
P3
P3
P4 - 12V Jumper Enables use with 12 volt supply in Enabled position and 5 volt supply in Storage position.
P4
P4
ES 0A 0B 0Z Sd ES 1A 1B 1Z 24 Hm
81
82
Red
Yellow
Flashing Steady
DPI
Red Yellow
Flashing Alternately Off Not powered. Not communicating. Flashing Module is attempting to communicate with the DPI host. Steady Properly connected and communicating. Module is flash updating. Flashing Module is not communicating with the DPI host. Steady DPI communication failure such as invalid port. Flashing Normal operation. Steady Peripheral is connected to a SCANport product and does not support a SCANport compatibility mode.
Table 48 Universal Feedback Option Module DIP Switch Settings (Safety Application)
Safety Channel Selection Primary Safety Channel To connect feedback signals to the Primary Safety Channel, set: S1 sliders to ON S2 sliders to OFF S3 slider to ON DIP Switch Settings
S1 S2 S3
Secondary Safety Channel To connect feedback signals to the Secondary Safety Channel, set: S1 sliders to OFF S2 sliders to ON S3 slider to ON
S1 S2 S3
Primary and Secondary Safety Channels To connect feedback signals to both the Primary and Secondary Safety Channels, set: S1 sliders to ON S2 sliders to ON S3 slider to ON
S1 S2 S3
83
Terminal -Sn +Sn -Cs +Cs Is Os -Xc +Xc -Xd +Xd -Hf +Hf 5c +5 12c +12 -A A -B B -Z Z
Name Sine () Sine (+) Cosine () Cosine (+) Inner Shield Outer Shield Channel X Clock () Channel X Clock (+) Channel X Data () Channel X Data (+) Heidenhain Supply Feedback () Heidenhain Supply Feedback (+) Common +5 Volt DC Power Common +12 Volt DC Power Encoder A (NOT) Encoder A Encoder B (NOT) Encoder B Encoder Z (NOT) Encoder Z
Description Negative Sine signal Positive Sine signal Negative Cosine signal Positive Cosine signal Heidenhain inner shield terminal Cable shield terminal Negative clock terminal (Channel X) Positive clock terminal (Channel X) Negative data terminal (Channel X) Positive data terminal (Channel X) For incremental feedback applications, tie terminal -Hf to 5c and terminal +Hf to +5 for proper voltage regulation. +5V Common Power supply for encoder 250 mA +12V Common Power supply for encoder (10.5V @ 250 mA) Single channel or quadrature A input or encoder output. Quadrature B input or encoder output. Pulse, marker or registration input or encoder output.
Terminal -Hm +Hm -R0 +R0 -R1 +R1 -Yc +Yc -Yd +Yd
Name Home Input () Home Input (+) Registration Input 0 () Registration Input 0 (+) Registration Input 1 () Registration Input 1 (+) Channel Y Clock () Channel Y Clock (+) Channel Y Data () Channel Y Data (+)
Description 12V DC @ 9 mA to 24V DC @ 40 mA Positive and negative encoder registration terminals. 12V DC @ 9 mA to 24V DC @ 40 mA Negative clock terminal (Channel Y) Positive clock terminal (Channel Y) Negative data terminal (Channel Y) Positive data terminal (Channel Y)
Important: Only one linear feedback device can be connected to the option module. Wire the device to either Channel X on TB1 or Channel Y on TB2.
84
85
Terminal Name AP+ +24 Volt Auxiliary Power AP Sh Auxiliary Power Common Shield
Terminating point for wire shields when an EMC plate or conduit box is not installed.
Important: The Auxiliary Power Supply option module may be installed in any option port. Due to its size, the module will extend over and block an adjacent port. Therefore, installation in Port 8 is recommended. A connector cable is provided with Auxiliary Power Supply option modules for use in PowerFlex 753 drives. The cable is used to connect the module to the backplane when installed on the upper control pod brackets. The connector cable is not used with PowerFlex 755 drives.
Figure 35 Auxiliary Power Supply Installation in 753 Drives
86
5 4 3 2 1
87
LED
Description DPI Connection Status Option Module Status ControlNet Channel A Status ControlNet Channel B Status
88
20-COMM Carrier
Enables use of some 20-COMM adapters with PowerFlex 750-Series drives. See Table 60.
20-750-20COMM
Refer to publication 750COM-IN001 for instructions on installing a 20-COMM adapter on the 20-COMM Carrier.
Table 60 20-COMM-* Network Adapter Compatibility with 750-Series Drives
Adapter Type
20-COMM-B BACnet MS/TP 20-COMM-C ControlNet (Coax) 20-COMM-D DeviceNet 20-COMM-E EtherNet/IP 20-COMM-H RS-485 HVAC 20-COMM-I Interbus 20-COMM-K CANopen 20-COMM-L LonWorks 20-COMM-M Modbus/TCP 20-COMM-P Profibus DP 20-COMM-Q ControlNet (Fiber) 20-COMM-R Remote I/O 20-COMM-S RS-485 DF1
Accesses Ports 2, 3, and 6 for Accesses Port 7 I/O Connections (Implicit and through 14 Explicit Messaging) Devices
(1) No v3.001 (3) v2.005 (3) v4.001 (3) (2) (1) No (1)
(4) No
No No (4) No
Controller must be capable of reading/writing 32-bit floating point (REAL) values. Only works in the Modbus RTU mode. Requires this adapter firmware version or higher. Requires firmware version v1.05 or higher of the drive Add On Profiles for RSLogix 5000 version v16 or higher. Chinese, Japanese, and Korean languages are supported at the time of publication.
89
Step 5
ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning.
5. Apply AC power and control voltages to the drive. If any digital inputs are configured to Stop CF, Run, or Enable, verify that signals are present or the drive will not start. Refer to Troubleshooting Drive Fault and Alarm Descriptions on page 98 for a list of potential digital input conflicts. If the STS LED is not flashing green at this point, refer to Status Indicators on page 97.
90
6. When prompted, select a display language. The Start-Up Screen will automatically display for drives that have not been previously configured. If the Start-Up screen is not displayed press the Enter key. 7. Press the Enter key to display the Start-Up Menu. 8. Use the Up/Down Arrow keys to highlight 2. Basic. 9. Press the Enter key. Follow the menu using the Enter key which will step you through the Start-Up routine. The Start-Up routine asks simple questions and prompts you to input required information.
Start-Up Menu
The General Start-Up menu is displayed by default upon initial power up of the drive.
General Startup
Start-Up Main Menu Complete these steps in order: Motor Control Motor Data Feedback Limits Tests Ref, Ramp, Stop I/O Done
Motor Control
Motor Data
Feedback
Limits
Tests
Reference
I/O
Done
Motor Ctrl
Motor Data
Feedback Config
Limits
Tests
I/O
Limits Return
Tests Return
I/O Return
91
1. To access the Start-Up menu after the initial drive power-up, apply power to the drive. Upon a subsequent power up, the Status screen for Port 00 (Host Drive) is shown by default.
Figure 37 Status Screen
AUTO F
Stopped 0.00 Hz
00 ESC
2. Press the
Figure 38
Folder Screen
AUTO F
Stopped 0.00 Hz
00 ESC
3. Use the
Figure 39
or
Start Up Screen
AUTO F
Stopped 0.00 Hz
00 ESC
4. Use the
or
92
Stopped 0.00 Hz
AUTO F
00 ESC
Status Bar
The Status Bar provides information about the operating condition of the Host Drive.
Figure 41 Status Bar on the Display Screen
Stopped 0.00 Hz
Element Host Icon Stopped 0.00 Hz Status Text Feedback
AUTO F Description A small image of the connected Host Drive. Indicates current Host Drive operating status. Text flashes when a fault is present. Indicates drive output feedback (for example, Hz, RPM, amps, etc.) Indicates Auto or Manual HIM status. Bell icon indicates that an alarm is present. Indicates direction of Host Drive operation.
93
Soft Keys
Up to five dynamic soft keys (shown shaded in Figure 42) may be available. A soft key changes its function/name based on the HIM screen or data entry mode. When a soft key is active, its present function is shown on the LCD screen in its corresponding Soft Key Label (item 3 in Figure 40).
Figure 42 Soft Keys
The five blue multi-function keys shown in Figure 43 are used to scroll menus/screens, perform corresponding functions displayed in the Data Area (item 2 in Figure 40) or enter numeric values. The five gray number keys (0, 1, 3, 7, and 9) are used only to enter their respective numeric value.
Figure 43 Navigation and Number Keys
Key
Description Enters the numeric value 2. Scrolls down to select an item. Enters the numeric value 4. Scrolls left to select an item. Enters the numeric value 5. Displays the next level of a selected menu item. Enters new values. Performs intended actions. Enters the numeric value 6. Scrolls right to select an item. Enters the numeric value 8. Scrolls up to select an item.
94
Each of the four single-function keys shown in Figure 44 always performs only its dedicated function.
Figure 44 Single Function Keys
Key
Description Start the drive. Access parameters, diagnostics, memory functions, preferences, and other tasks such as Start-Up. Access jog, direction, auto/manual, and other control functions. Used to stop the drive or clear a fault. This key is always active. Controlled by parameter 370 [Stop Mode A].
95
Connectors, embedded devices, and installed option modules such as I/O, communication adapters, and DeviceLogix, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed.
Figure 45 Drive Device Ports
00 07 08 01 14 04 05 06 13 02
03
02
Port 00 01
02 03 0408
0912 13 14
Description Fixed port for the drive. Fixed port at HIM cradle connector. Splitter cable connector provides Port 01 when HIM cradle connector is unused. DPI Port Handheld or Remote HIM connection. Splitter cable connection. Splitter Cable Connects to DPI Port 02. Provides Port 02 and Port 03. Option Modules Available ports for option modules. Refer to the I/O Wiring section, beginning on page 67, for each options port recommendations. (Ports 07 and 08 PowerFlex 755 drives only.) Reserved for future use. EtherNet/IP Fixed port for embedded EtherNet/IP (PowerFlex 755 drives only). DeviceLogix Fixed port for embedded DeviceLogix (PowerFlex 755 drives only).
96
Select A Device
1. Access the Status Screen. When the drive is powered up, the Status screen for Port 00 (Host Drive) is shown by default.
Figure 46 Status Screen Displaying Port 00 (Host Drive)
AUTO F
Stopped 0.00 Hz
00 ESC
2. Use the
Figure 47
or
Stopped 0.00 Hz
01 ESC
97
Status Indicators
Table 61 PowerFlex 753 Drive Status Indicator Descriptions
Name STS (Status) Color Green Description Drive ready but not running, and no faults are present. Drive running, no faults are present. Yellow Drive is not running, a type 2 (non-configurable) alarm condition exists and the drive cannot be started. Steady Drive is not running, a type 1 alarm condition exists. The drive can be started. Red Flashing A major fault has occurred. Drive will stop. Drive cannot be started until fault condition is cleared. Steady A non-resettable fault has occurred. Red / Flashing A minor fault has occurred. When running, the drive continues to run. Yellow Alternately System is brought to a stop under system control. Fault must be cleared to continue. Use parameter 950 [Minor Flt Config] to enable. If not enabled, acts like a major fault. Yellow / Flashing When running, a type 1 alarm exists. Green Alternately Green / Flashing Drive is flash updating. Red Alternately State Flashing Steady Flashing
PowerFlex 753
LINK
Important: The Status Indicator LEDs on the HIM cradle do not indicate the status of Communication Networks, other than the status of Port 13, embedded EtherNet. If a Communication Adapter is installed, refer to that options user manual for a description of LED location and indication.
PowerFlex 750-Series Installation Instructions Publication 750-IN001C-EN-P September 2009
98
UnderVoltage
Configurable
5 7 8 9 10 12 13
OverVoltage Motor Overload Heatsink OvrTemp Trnsistr OvrTemp DynBrake OvrTemp HW OverCurrent Ground Fault
Resettable Coast Fault Configurable Resettable Fault Resettable Fault Alarm 1 Resettable Fault Resettable Fault Coast Coast
Coast Coast
Y Y
99
Fault Configuration Type Action Parameter Configurable Configurable P441 [Load Loss Action] P462 [InPhase LossActn] P250 [PTC Config] Coast
Auto Reset
17 18 20
Description/Action(s) The ground current has exceeded the level set in P467 [Ground Warn Lvl]. The output torque current is below the value programmed in P442 [Load Loss Level] for a time period greater than the time programmed in P443 [Load Loss Time]. The DC bus ripple has exceeded a preset level. Motor PTC (Positive Temperature Coefficient) over temperature. The difference between P2 [Commanded SpdRef] and P3 [Mtr Vel Fdbk] has exceeded the level programmed in P1105 [Speed Dev Band] for a time period greater than the time programmed in P1106 [SpdBand Intgrtr]. The current in one or more phases has been lost or remains below a preset level. The drive is not following a commanded deceleration because it is attempting to limit the bus voltage. The motor operating speed exceeds the limit set by the maximum speed setting P524 [Overspeed Limit]. For forward motor rotation, this limit is P520 [Max Fwd Speed] + P524 [Overspeed Limit]. For reverse motor rotation, this limit is P521 [Max Rev Speed] - P524 [Overspeed Limit]. When flux vector control modes are selected in P35 [Motor Ctrl Mode] the motor operating speed is determined by P131 [Active Vel Fdbk]. For all other non-flux vector control modes, the motor operating speed is determined by P1 [Output Frequency]. The encoder movement has exceeded the level in P1110 [Brk Slip Count] after the brake was set and the brake slip maneuver is controlling the drive. (Drive is active.) The encoder movement has exceeded the level in P1110 [Brk Slip Count] after the brake was set and the brake slip maneuver is finished. (Drive is stopped.) When P1100 [Trq Prove Cfg] is enabled, P35 [Motor Ctrl Mode], P125 [Pri Vel Fdbk Sel] and P135 [Mtr Psn Fdbk Sel] must be properly set. If these parameters point to a feedback module, the module parameters must also be properly set. Encoderless TorqProve has been enabled but user has not read and understood application concerns of encoderless operation. Refer to the PowerFlex 750-Series User Manual, publication 750-UM001, for information and precautions relating to the use of TorqProve with no encoder. Analog input has a lost signal. The drive unsuccessfully attempted to reset a fault and resume running for the programmed number of tries. The drive output current has exceeded the 1 ms current rating. This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically 200250% of the drive continuous rating. A phase to ground fault has been detected between the drive and motor in this phase. Excessive current has been detected between these two output terminals. A phase to ground fault has been detected between the drive and motor in this phase.
21 24 25
26
Brake Slipped
Alarm 1
Alarm 2
27
Alarm 2
28
TrqProv EnclsCfg
Alarm 2
29 33 36
38 39 40 41 42 43 44 45 46
Phase U to Gnd Phase V to Gnd Phase W to Gnd Phase UV Short Phase VW Short Phase WU Short Phase UNot ToGnd Phase VNot ToGnd Phase WNot ToGnd
Coast
Coast
Coast
100
Event No. Fault/Alarm Text 48 System Defaulted 49 51 55 58 59 61 62 64 Drive Powerup Clr Fault Queue Crtl Bd Overtemp Module Defaulted Invalid Code Shear Pin 1 Shear Pin 2 Drive OverLoad
Auto Reset
Description/Action(s) The drive was commanded to write default values. A Power Up Marker in the Fault Queue indicating that the drive power cycled. Indication that the fault queue has been cleared. The temperature sensor on the main control board detected excessive heat. See product temperature requirement. The module was commanded to write default values. Internal error.
Resettable Coast Fault Resettable Coast Fault Resettable Coast Fault Configurable Configurable Alarm 1 Resettable Fault Alarm 1 Resettable Fault Coast
Y Y Y
67 71 72 73 74 75 76 77
Pump Off Port 1 Adapter Port 2 Adapter Port 3 Adapter Port 4 Adapter Port 5 Adapter Port 6 Adapter IR Volts Range
Coast
The programmed value in P436 [Shear Pin1 Level] has been exceeded. The programmed value in P439 [Shear Pin2 Level] has been exceeded. P940 [Drive OL Count] has exceeded 50% but is less than 100%. P940 [Drive OL Count] has exceeded 100%. Reduce the mechanical load on the drive. Pump Off condition has been detected. The DPI communications option has a fault. See device event queue.
Alarm 2
Coast
Resettable Fault
Coast
79 80 81 82 83 84 85 86 87
Excessive Load AutoTune Aborted Port 1 DPI Loss Port 2 DPI Loss Port 3 DPI Loss Port 4 DPI Loss Port 5 DPI Loss Port 6 DPI Loss IXo VoltageRange
The default for P70 [Autotune] is 1 Calculate and the value calculated from the motor nameplate values returned a value for P73 [IR Voltage Drop] which is not in the range of acceptable values. P70 [Autotune] is set to 2 Static Tune or 3 Rotate Tune and the value measured by the Autotune procedure for P73 [IR Voltage Drop] is not in the range of acceptable values. The default for P70 [Autotune] is 1 Calculate and the value for flux amps determined by the Autotune procedure exceeds the value programmed in P26 [Motor NP Amps]. P70 [Autotune] is set to 2 Static Tune or 3 Rotate Tune and the value for flux amps measured by the Autotune procedure exceeds the value programmed in P26 [Motor NP Amps]. The motor did not come up to speed in the allotted time during Autotune. The Autotune function was manually canceled or a fault occurred. The DPI port stopped communicating. Check connections and drive grounding.
Alarm 2
Resettable Fault
Coast
The default for P70 [Autotune] is 1 Calculate and the voltage calculated for motor inductive impedance exceeds 25% of the value of P25 [Motor NP Volts]. P70 [Autotune] is set to 2 Static Tune or 3 Rotate Tune and the voltage measured for motor inductive impedance exceeds 25% of the value of P25 [Motor NP Volts].
101
Fault Configuration Type Action Parameter Configurable Note: See option module for config parameter number
Auto Reset
93 94
95
Configurable
96
PositionFdbkLoss
Configurable
97
Resettable Fault
Coast
100 104 106 107 108 111 112 113 115 116 117 118 124 125 134
Parameter Chksum Pwr Brd Checksum Incompat MCB-PB Replaced MCB-PB Anlg Cal Chksum PwrBd Invalid ID PwrBd App MinVer Tracking DataErr PwrDn Table Full PwrDnEntry2Large PwrDn Data Chksm PwrBd PwrDn Chks App ID Changed Using Backup App Start On PowerUp
Resettable Fault Non-Reset Fault Non-Reset Fault Resettable Fault Non-Reset Fault Non-Reset Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Alarm 1
Coast
Coast Coast Coast Coast Coast Coast Coast Coast Coast Coast Coast Coast
Description/Action(s) A Feedback Loss has been detected for the source of P134 [Aux Vel Feedback]. This could be due to a problem detected by the feedback option module selected by P125 [Pri Vel Fdbk Sel] or due to a loss in communication between the feedback option module and main control board. The source of primary velocity feedback must be configured not to fault if the feedback loss switchover feature is used. Hardware enable is disabled (jumper installed) but indicates not enabled. A Feedback Loss has been detected for the source of P128 [Alt Vel Fdbk Sel]. This could be due to a problem detected by the feedback option module selected by P128 [Alt Vel Fdbk Sel] or due to a loss in communication between the feedback option module and main control board. A Feedback Loss has been detected for the source of P132 [Aux Vel Fdbk Sel]. This could be due to a problem detected by the feedback option module selected by P132 [Aux Vel Fdbk Sel] or due to a loss in communication between the feedback option module and main control board. A Feedback Loss has been detected for the source of P847 [Psn Fdbk]. This could be due to a problem detected by the feedback option module selected by P135 [Mtr Psn Fdbk Sel] or due to a loss in communication between the feedback option module and main control board. Indication that either of the two following conditions exists. Tach switch has occurred and alternate feedback device has failed. Tach switch has not occurred, Auto Tach Switch Option is enabled and both primary and alternate devices have failed. The checksum read from the non-volatile storage does not match the checksum calculated. Data set to default value. The checksum read from the non-volatile storage does not match the checksum calculated. Data set to default value. The main control board did not recognize the power structure. Flash with newer Application version. The main control board was moved to a different power structure. Data set to default values. The checksum read from the analog calibration data does not match the checksum calculated. Power structure ID invalid. Flash with newer Application version. Power structure needs newer Application version. Flash with newer Application version. Internal data error. Internal data error. Internal data error. Internal data error. Internal data error. Application Firmware changed. Verify Application version. Application did not flash correctly. Reflash. When P345 [Start At PowerUp] is enabled, an alarm will be set for the time programmed in P346 [PowerUp Delay].
102
Fault Configuration Type Action Parameter Configurable P323 [Prchrg Err Cfg] Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Resettable Fault Alarm 2 Alarm 2 Alarm 2 Alarm 2 Coast
Auto Reset
138
Precharge Open
141 142 143 144 145 152 155 157 158 161
Autn Enc Angle Autn Spd Rstrct Autotune CurReg Autotune Inertia Autotune Travel No Stop Source Bipolar Conflict DigIn Cfg B DigIn Cfg C Sleep Cfg
Description/Action(s) The seal contact on the external precharge contactor has opened (as signalled by P190 [DI Prchrg Seal]) while the drive was running (PWM was active). The internal precharge was commanded to open while the drive was running (PWM was active). The internal fault latch will be automatically cleared when PWM is disabled. P78 [Encdrlss AngComp] is out of range. Frequency limit settings are preventing the drive from reaching a suitable speed during an Inertia Tune test. Calculated values for P96 [VCL Cur Reg Kp] and/or P97 [VCL Cur Reg Ki] are out of range. Results from the Inertia Tune test out of range for P76 [Total Inertia]. When P77 [Inertia Test Lmt] is set, the Inertia Tune test was prevented from reaching a suitable speed to run the test. Last stop source has been removed. P308 [Direction Mode] is set to 1 Bipolar or 2 Rev Disable and one or more digital input is enabled for direction control. Digital input conflict. Correct Digital Input configuration. Digital input conflict. Correct Digital Input configuration. There is a Sleep/Wake configuration error. With Sleep Wake Mode = Direct, possible causes include: Drive is stopped and Wake Level < Sleep Level. Stop=CF, Run, Run Fwd, or Run Rev is not configured in Digital Input functions. The Wake timer is counting toward a value that will start the drive. Heatsink temperature sensor is reporting a value below -18.7 C (-1.66 F) or the sensor feedback circuit is open. The PWM Frequency has been reduced from the value set in P38 [PWM Frequency] due to excessive IGBT junction temperatures. The current limit value has been reduced from the value set in P422/423 [Current Limit X] due to excessive IGBT junction temperatures or P940 [Drive OL Count] = 95%. Invalid adjustable voltage reference selection conflict. The Profile/Indexer is active. The Homing function is active. The Home position was not set before profile operation. Indicates that the values of P520 [Max Fwd Speed] and P521 [Max Rev Speed] are in conflict with the value of P63 [Break Frequency]. Indicates that the V/Hz curve segment resulted in a negative V/Hz slope. Indication that one of the two following conditions exists. P60 [Start/Acc Boost] and P61 [Run Boost] are greater than P25 [Motor NP Volts] x 0.25 when P65 [VHz Curve] = 0 Custom V/Hz. P61 [Run Boost] is greater than P25 [Motor NP Volts] x 0.25 when P65 [VHz Curve] = 1 Fan/Pump. Indicates a control mode and primary feedback device configuration error. P35 [Motor Ctrl Mode] is set to a flux vector FV control mode, P125 [Pri Vel Fdbk Sel] is set to 137 (port 0, P137 [Open Loop Fdbk]).
170
CurLimit Reduced
Alarm 1
Adj Vltg Ref Profiling Active Homing Active Home Not Set Freq Conflict
186 187
Alarm 2 Alarm 2
190
PM FV Pri Fdbk
Alarm 2
103
Type Alarm 2
Auto Reset
192
Alarm 2
193
Alarm 2
203 204 205 210 211 212 213 214 224 225 226 227 228 229 230 231 232 233 234 244 245 246 247 248 249 250 251 252 253 254
Port 13 Adapter Port 14 Adapter DPI TransportErr HW En Jumper Out Safety Brd Fault Safety JumperOut Safety Jumper In SafetyPortCnflct Port 4 Comm Loss Port 5 Comm Loss Port 6 Comm Loss Port 7 Comm Loss Port 8 Comm Loss Port 9 Comm Loss Port10 Comm Loss Port11 Comm Loss Port12 Comm Loss Port13 Comm Loss Port14 Comm Loss Port 4 Cfg Port 5 Cfg Port 6 Cfg Port 7 Cfg Port 8 Cfg Port 9 Cfg Port 10 Cfg Port 11 Cfg Port 12 Cfg Port 13 Cfg Port 14 Cfg
Resettable Fault Resettable Fault Alarm 1 Resettable Fault Resettable Fault Resettable Fault Resettable Fault Alarm 2 Resettable Fault
Coast Coast
Description/Action(s) Indicates a control mode and alternate feedback device configuration error. P35 [Motor Ctrl Mode] is set to a flux vector FV control mode, P635 [Spd Options Ctrl] is set to bit 7 Auto Tach SW, P125 [Pri Vel Fdbk Sel] is set to 137 (port 0, P137 [Open Loop Fdbk]). The forward speed reference is out of range. Verify the settings of P38 [PWM Frequency] and P520 [Max Fwd Speed]. Lower carrier frequencies reduce the output frequency range. Verify that P522 [Min Fwd Speed] is less than P520 [Max Fwd Speed]. The reverse speed reference is out of range. Verify the settings of P38 [PWM Frequency] and P521 [Max Rev Speed]. Lower carrier frequencies reduce the output frequency range. Verify that P523 [Min Rev Speed] is less than P521 [Max Rev Speed]. The embedded EtherNet/IP adapter has a fault. See EtherNet event queue. The DeviceLogix adapter has a fault. A DPI Communication Error has occurred. A Safety Option module is present and Jumper J1 ENABLE is removed. Install the jumper. A Safety option module has indicated a fault. Verify that Jumper J1 ENABLE is installed. Reset or power cycle drive. Jumper J2 SAFETY is not installed and a Safety option module is not present. Install the jumper. Jumper J2 SAFETY is installed and a Safety option module is present. Remove the jumper. Allowable number of safety options exceeded. The device at the port has stopped communicating with the main control board. Verify that the device is present and functional. Verify network connections. Verify options installed in ports 48 are seated in the port and secured with mounting screws.
Coast
Alarm 2
The main control board does not have the correct option in the port. Option may not be compatible with product or MCB firmware needs to be updated to support it. Option my have to be moved or removed, accept option configuration change.
104
Event No. 264 265 266 267 268 269 270 271 272 273 274 291 292 293 294 295 296 307 308 313 314
Fault/Alarm Text Port 4 Checksum Port 5 Checksum Port 6 Checksum Port 7 Checksum Port 8 Checksum Port 9 Checksum Port10 Checksum Port11 Checksum Port12 Checksum Port13 Checksum Port14 Checksum HS Fan Life In Fan Life MtrBrng Life MtrBrng Lube MachBrng Life MachBrng Lube Port7InvalidCard Port8InvalidCard ENet Checksum DLX Checksum
Auto Reset
Description/Action(s) A option module storage checksum failed. Option data has been set to default values.
Configurable Configurable Configurable Configurable Configurable Configurable Non-Reset Fault Non-Reset Fault Resettable Fault Resettable Fault Configurable Coast Coast Coast Coast
P493 [HSFan EventActn] P500 [InFan EventActn] P506 [MtrBrngEventActn] P510 [MtrLubeEventActn] P515 [MtrBrngEventActn] P519 [MchLubeEventActn]
Predictive maintenance function has reached the event level. Perform maintenance.
Ethernet/IP storage checksum failed. Data set to default values. DeviceLogix storage checksum failed. Data set to default values. DeviceLogix has been disabled.
Important: Fault and Alarm event numbers between 3000 and 13999 are generated by a module installed in a port. Refer to Fault and Alarm Display Codes on page 98 for an explanation. Refer to the following publications for detailed fault and alarm information.
Event Number Range Publication Title 300012999 PowerFlex 750-Series AC Drives User Manual 1300013999 PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual Publication Number 750-UM001 750COM-UM001
CLR
105
Incorrect input wiring. See page 69 for wiring examples. 2 wire control requires Run, Run Forward, Run Reverse or Jog input. 3 wire control requires Start and Stop inputs. Verify 24 Volt Common is connected to Digital Input Common. Incorrect digital input programming. Mutually exclusive choices have been made (i.e., Jog and Jog Forward). 2 wire and 3 wire programming may be conflicting. Start configured without a Stop configured.
None
None Configure input function. Flashing yellow Resolve input function conflicts. status light and DigIn Cnfg B or DigIn Cnfg C indication on LCD HIM. P936 [Drive Status 2] shows type 2 alarm(s). None Check P324 [Logic Mask].
106
None None
107
108
Number 138 139 140 141 142 150 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 177 178 179 180 181 182 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 220 222 223 225 226
Parameter Name Simulator Fdbk Delayed Spd Ref 755 Virtual EncDelay 755 Virtual Enc EPR 755 Virtual Enc Psn 755 Digital In Cfg DI Enable DI Clear Fault DI Aux Fault DI Stop DI Cur Lmt Stop DI Coast Stop DI Start DI Fwd Reverse DI Run DI Run Forward DI Run Reverse DI Jog 1 DI Jog 1 Forward DI Jog 1 Reverse DI Jog 2 DI Jog 2 Forward DI Jog 2 Reverse DI Manual Ctrl DI Speed Sel 0 DI Speed Sel 1 DI Speed Sel 2 DI MOP Inc DI MOP Dec DI Accel 2 DI Decel 2 DI SpTqPs Sel 0 DI SpTqPs Sel 1 DI Stop Mode B DI BusReg Mode B DI PwrLoss ModeB DI Pwr Loss DI Precharge DI Prchrg Seal DI PID Enable DI PID Hold DI PID Reset DI PID Invert DI Torque StptA DI Fwd End Limit DI Fwd Dec Limit DI Rev End Limit DI Rev Dec Limit DI PHdwr OvrTrvl DI NHdwr OvrTrvl Digital In Sts Dig In Filt Mask 753 Dig In Filt 753 Dig Out Sts 753 Dig Out Invert 753
Group Feedback Feedback Feedback Feedback Feedback Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digin Functions Digital Inputs Digital Inputs Digital Inputs Digital Outputs Digital Outputs
Number 227 230 231 232 233 234 235 240 241 242 243 244 245 250 251 255 256 257 260 261 262 263 264 265 266 270 271 275 276 277 278 279 280 281 282 285 286 287 288 289 290 291 292 300 301 302 305 306 308 309 310 311 312 313 314
Parameter Name Dig Out Setpoint 753 RO0 Sel 753 RO0 Level Sel 753 RO0 Level 753 RO0 Level CmpSts 753 RO0 On Time 753 RO0 Off Time 753 TO0 Sel 753 TO0 Level Sel 753 TO0 Level 753 TO0 Level CmpSts 753 TO0 On Time 753 TO0 Off Time 753 PTC Cfg 753 PTC Status 753 Anlg In Type 753 Anlg In Sqrt 753 Anlg In Loss Sts 753 Anlg In0 Value 753 Anlg In0 Hi 753 Anlg In0 Lo 753 Anlg In0 LssActn 753 Anlg In0 Raw Val 753 Anlg In0 Filt Gn 753 Anlg In0 Filt BW 753 Anlg Out Type 753 Anlg Out Abs 753 Anlg Out0 Sel 753 Anlg Out0 Stpt 753 Anlg Out0 Data 753 Anlg Out0 DataHi 753 Anlg Out0 DataLo 753 Anlg Out0 Hi 753 Anlg Out0 Lo 753 Anlg Out0 Val 753 RO PredMaint Sts 753 RO0 Load Type 753 RO0 Load Amps 753 RO0 TotalLife 753 RO0 ElapsedLife 753 RO0 RemainLife 753 RO0 LifeEvntLvl 753 RO0 LifeEvntActn 753 Speed Units Access Level Language Voltage Class Duty Rating Direction Mode SpdTrqPsn Mode A SpdTrqPsn Mode B SpdTrqPsn Mode C SpdTrqPsn Mode D Actv SpTqPs Mode SLAT Err Stpt
Group Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Motor PTC Motor PTC Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs R0 Predict Main R0 Predict Main R0 Predict Main R0 Predict Main R0 Predict Main R0 Predict Main R0 Predict Main R0 Predict Main Preferences Preferences Preferences Control Cfg Control Cfg Control Cfg Control Cfg Control Cfg Control Cfg Control Cfg Control Cfg Control Cfg
109
Number 315 321 322 323 324 325 326 327 328 329 330 331 336 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 388 389 390 391 393 394
Parameter Name SLAT Dwell Time Prchrg Control Prchrg Delay Prchrg Err Cfg Logic Mask Auto Mask Manual Cmd Mask Manual Ref Mask Alt Man Ref Sel Alt Man Ref AnHi Alt Man Ref AnLo Manual Preload Reset Meters Start At PowerUp PowerUp Delay Auto Retry Fault Auto Rstrt Tries Auto Rstrt Delay Sleep Wake Mode SleepWake RefSel Sleep Level Sleep Time Wake Level Wake Time FlyingStart Mode FS Gain FS Ki FS Speed Reg Ki FS Speed Reg Kp FS Excitation Ki FS Excitation Kp FS Reconnect Dly FS Msrmnt CurLvl Stop Mode A Stop Mode B Bus Reg Mode A Bus Reg Mode B Bus Reg Lvl Cnfg Bus Reg Level Bus Limit Kp Bus Limit Kd Bus Limit ACR Ki Bus Limit ACR Kp Bus Reg Ki Bus Reg Kp DB Resistor Type DB Ext Ohms DB Ext Watts DB ExtPulseWatts Flux Braking En Flux Braking Lmt Flux Braking Ki Flux Braking Kp DC Brake Lvl Sel DC Brake Level
Group Control Cfg Control Cfg Control Cfg Control Cfg Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Auto Manual Ctrl Drive Memory Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Start Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features
Number 395 396 397 398 399 400 401 402 403 409 410 411 412 413 414 415 416 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 449 450 451 452 453 454 455 456 457 458
Parameter Name DC Brake Time DC Brake Ki DC Brake Kp DC Brk Vq Fltr DC Brk Vd Fltr Fast Braking Ki 755 Fast Braking Kp Brake Off Adj 1 Brake Off Adj 2 Dec Inhibit Actn Motor OL Actn Mtr OL at Pwr Up Mtr OL Alarm Lvl Mtr OL Factor Mtr OL Hertz Mtr OL Reset Lvl MtrOL Reset Time Mtr OL Counts Mtr OL Trip Time Drive OL Mode Current Lmt Sel Current Limit 1 Current Limit 2 Active Cur Lmt Current Rate Lmt Regen Power Lmt Motor Power Lmt Current Limit Kd Current Limit Ki Current Limit Kp Id Lo FreqCur Kp Iq Lo FreqCur Kp Jerk Gain Shear Pin Cfg Shear Pin 1 Actn Shear Pin1 Level Shear Pin 1 Time Shear Pin 2 Actn Shear Pin2 Level Shear Pin 2 Time Load Loss Action Load Loss Level Load Loss Time OutPhaseLossActn Out PhaseLossLvl Power Loss Actn Pwr Loss Mode A Pwr Loss A Level Pwr Loss A Time Pwr Loss Mode B Pwr Loss B Level Pwr Loss B Time PwrLoss RT BusKp PwrLoss RT BusKd PwrLoss RT ACRKp
Group Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Braking Features Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Load Limits Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss
110
Number 459 460 461 462 463 464 466 467 469 470 471 472 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 535
Parameter Name PwrLoss RT ACRKi UnderVltg Action UnderVltg Level InPhase LossActn InPhase Loss Lvl DC Bus Mem Reset Ground Warn Actn Ground Warn Lvl PredMaint Status PredMaintAmbTemp PredMaint Rst En PredMaint Reset HSFan Derate HSFan TotalLife HSFan ElpsdLife HSFan RemainLife HSFan EventLevel HSFan EventActn HSFan ResetLog InFan Derate InFan TotalLife InFan ElpsdLife InFan RemainLife InFan EventLevel InFan EventActn InFan ResetLog MtrBrngTotalLife MtrBrngElpsdLife MtrBrngRemainLif MtrBrngEventLvl MtrBrngEventActn MtrBrng ResetLog MtrLubeElpsdHrs MtrLubeEventLvl MtrLubeEventActn MchBrngTotalLife MchBrngElpsdLife MchBrngRemainLif MchBrngEventLvl MchBrngEventActn MchBrngResetLog MchLubeElpsdHrs MchLube EventLvl MchLubeEventActn Max Fwd Speed Max Rev Speed Min Fwd Speed Min Rev Speed Overspeed Limit Zero Speed Limit Skip Speed 1 Skip Speed 2 Skip Speed 3 Skip Speed Band Accel Time 1
Group Power Loss Power Loss Power Loss Power Loss Power Loss Power Loss Ground Fault Ground Fault Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Predictive Main Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Limits Speed Ramp Rates
Number 536 537 538 539 540 541 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 571 572 573 574 575 576 577 588 589 590 591 592 593 594 595 596 597 600 601 602 603 604 605 606 607 608 609 610
Parameter Name Accel Time 2 Decel Time 1 Decel Time 2 Jog Acc Dec Time S Curve Accel S Curve Decel Spd Ref A Sel Spd Ref A Stpt Spd Ref A AnlgHi Spd Ref A AnlgLo Spd Ref A Mult Spd Ref B Sel Spd Ref B Stpt Spd Ref B AnlgHi Spd Ref B AnlgLo Spd Ref B Mult Spd Ref Scale Jog Speed 1 Jog Speed 2 MOP Reference Save MOP Ref MOP Rate MOP High Limit MOP Low Limit DI ManRef Sel DI ManRef AnlgHi DI ManRef AnlgLo Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Spd Ref Filter Spd Ref Fltr BW Spd Ref FltrGain Spd Ref Sel Sts Selected Spd Ref Limited Spd Ref Ramped Spd Ref Filtered Spd Ref Speed Rate Ref Final Speed Ref Trim Ref A Sel Trim Ref A Stpt Trim RefA AnlgHi Trim RefA AnlgLo Trim Ref B Sel Trim Ref B Stpt Trim RefB AnlgHi Trim RefB AnlgLo TrmPct RefA Sel TrmPct RefA Stpt TrmPct RefA AnHi
Group Speed Ramp Rates Speed Ramp Rates Speed Ramp Rates Speed Ramp Rates Speed Ramp Rates Speed Ramp Rates Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim
111
Number 611 612 613 614 615 616 617 620 621 622 623 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 663 664 665 666 667 670 671 675 676 677 678 679 680 681 682 683 684 685
Parameter Name TrmPct RefA AnLo TrmPct RefB Sel TrmPct RefB Stpt TrmPct RefB AnHi TrmPct RefB AnLo SpdTrimPrcRefSrc Spd Trim Source Droop RPM at FLA Slip RPM at FLA Slip Comp BW VHzSV SpdTrimReg Spd Options Ctrl Speed Reg BW SReg FB Fltr Sel SReg FB FltrGain SReg FB Fltr BW Filtered SpdFdbk Speed Error Servo Lock Gain 755 SpdReg AntiBckup Spd Err Fltr BW Speed Reg Kp Speed Reg Max Kp Speed Reg Ki Alt Speed Reg BW Alt Speed Reg Kp Alt Speed Reg Ki AltSpdErr FltrBW SReg Trq Preset Spd Loop Damping Spd Reg Int Out Spd Reg Pos Lmt Spd Reg Neg Lmt SReg OutFltr Sel SReg OutFltrGain SReg OutFltr BW SReg Output VHzSV Spd Reg Kp VHzSV Spd Reg Ki Speed Comp Sel Speed Comp Gain Speed Comp Out Pos Torque Limit Neg Torque Limit Trq Ref A Sel Trq Ref A Stpt Trq Ref A AnlgHi Trq Ref A AnlgLo Trq Ref A Mult Trq Ref B Sel Trq Ref B Stpt Trq Ref B AnlgHi Trq Ref B AnlgLo Trq Ref B Mult Selected Trq Ref
Group Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Slip/Droop Comp Slip/Droop Comp Slip/Droop Comp Slip/Droop Comp Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Comp Speed Comp Speed Comp Torque Limits Torque Limits Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference
Number 686 687 688 689 690 695 696 697 698 699 700 704 705 706 707 708 709 710 711 720 721 722 723 724 725 726 727 730 731 732 733 734 735 736 737 738 745 746 747 748 749 750 765 766 767 770 771 772 773 774 775 776 777 778 779
Parameter Name Torque Step Notch Fltr Freq Notch Fltr Atten Filtered Trq Ref Limited Trq Ref Inertia CompMode 755 Inertia Acc Gain 755 Inertia Dec Gain 755 Inert Comp LPFBW 755 Inertia Comp Out 755 Ext Ramped Ref 755 InAdp LdObs Mode 755 Inertia Adapt BW 755 InertiaAdaptGain 755 Load Estimate 755 InertiaTrqAdd 755 IA LdObs Delay 755 InertAdptFltrBW 755 Load Observer BW 755 PTP PsnRefStatus Position Control Psn Selected Ref Psn Command Psn Reg Status Zero Position In Pos Psn Band In Pos Psn Dwell Homing Status Homing Control DI Find Home DI Redefine Psn DI OL Home Limit Find Home Speed Find Home Ramp Actual Home Psn User Home Psn PsnWatch1 Select 755 PsnWatch1 DtctIn 755 PsnWatch1 Stpt 755 PsnWatch2 Select 755 PsnWatch2 DtctIn 755 PsnWatch2 Stpt 755 Psn Ref Select Psn Direct Stpt Psn Direct Ref PTP Control PTP Mode DI Indx Step DI Indx StepRev DI Indx StepPrst PTP Ref Sel PTP Reference PTP Feedback PTP Ref Scale PTP Index Preset
Group Torque Reference Torque Reference Torque Reference Torque Reference Torque Reference Inertia Comp Inertia Comp Inertia Comp Inertia Comp Inertia Comp Inertia Comp Friction Comp Friction Comp Friction Comp Friction Comp Friction Comp Friction Comp Friction Comp Friction Comp Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Cfg/Sts Position Homing Position Homing Position Homing Position Homing Position Homing Position Homing Position Homing Position Homing Position Homing Position Watch Position Watch Position Watch Position Watch Position Watch Position Watch Direct Direct Direct Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point
112
Number 780 781 782 783 784 785 786 787 788 789 790 795 796 797 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 815 816 817 820 821 822 823 824 825 826 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845
Parameter Name PTP Setpoint PTP Accel Time PTP Decel Time PTP Speed FwdRef PTP Command PTP Fwd Vel Lmt PTP Rev Vel Lmt PTP S Curve PTP Vel Override PTP EGR Mult PTP EGR Div PLL Control 755 PLL Ext Spd Sel 755 PLL Ext Spd Stpt 755 PLL Ext SpdScale 755 PLL Psn Ref Sel 755 PLL Psn Stpt 755 PLL BW 755 PLL LPFilter BW 755 PLL Virt Enc RPM 755 PLL EPR Input 755 PLL Rvls Input 755 PLL Psn Out Fltr 755 PLL Speed Out 755 PLL Speed OutAdv 755 PLL Enc Out 755 PLL Enc Out Adv 755 PLL EPR Output 755 PLL Rvls Output 755 Psn Ref EGR Out Psn EGR Mult Psn EGR Div Psn Offset 1 Sel Psn Offset 1 Psn Offset 2 Sel Psn Offset 2 Psn Offset Vel LdPsn Fdbk Mult 755 LdPsn Fdbk Div 755 PsnNtchFltrFreq PsnNtchFltrDepth Psn Out Fltr Sel Psn Out FltrGain Psn Out Fltr BW Psn Error Psn Actual Psn Load Actual 755 Psn Reg Ki Psn Reg Kp PReg Pos Int Lmt PReg Neg Int Lmt PsnReg IntgrlOut PsnReg Spd Out PReg Pos Spd Lmt PReg Neg Spd Lmt
Group Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Point to Point Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Phase Lock Loop Electronic Gear Electronic Gear Electronic Gear Position Offset Position Offset Position Offset Position Offset Position Offset Ld Psn Fdbk Scal Ld Psn Fdbk Scal Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg Position Reg
Number 846 847 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 888 895 896 897 898 899 900 901 902 905 906 907 908 909 910 911 912 919 920 921 922 923 924 925 930 931 932 933 934 935 936 937 940 941 942 943
Parameter Name Psn Reg Droop Psn Fdbk Port 1 Reference Port 2 Reference Port 3 Reference Port 4 Reference Port 5 Reference Port 6 Reference Port13 Reference 755 Port14 Reference Drive Logic Rslt DPI Ref Rslt DPI Ramp Rslt DPI Logic Rslt Drive Ref Rslt 753 Drive Ramp Rslt 753 Port Mask Act Logic Mask Act Write Mask Act Write Mask Cfg Data In A1 Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 Stop Owner Start Owner Jog Owner Dir Owner Clear Flt Owner Manual Owner Ref Select Owner Speed Ref Source Last StartSource Last Stop Source Start Inhibits Last StrtInhibit Drive Status 1 Drive Status 2 Condition Sts 1 Drive OL Count IGBT Temp Pct IGBT Temp C Drive Temp Pct
Group Position Reg Position Reg Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Security Security Security Security DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks DPI Datalinks Owners Owners Owners Owners Owners Owners Owners Status Status Status Status Status Status Status Status Status Status Status Status
113
Number 944 945 946 950 951 952 953 954 955 956 957 958 959 960 961 962 963 970 971 972 974 975 976 978 979 980 982 983 984 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1065 1066 1067 1068 1069 1070 1071 1072 1073 1074 1075 1076 1077 1078
Parameter Name Drive Temp C At Limit Status Safety Port Sts Minor Flt Cfg Last Fault Code Fault Status A Fault Status B Status1 at Fault Status2 at Fault Fault Frequency Fault Amps Fault Bus Volts Alarm Status A Alarm Status B Type 2 Alarms AlarmA at Fault AlarmB at Fault Testpoint Sel 1 Testpoint Fval 1 Testpoint Lval 1 Testpoint Sel 2 Testpoint Fval 2 Testpoint Lval 2 Testpoint Sel 3 Testpoint Fval 3 Testpoint Lval 3 Testpoint Sel 4 Testpoint Fval 4 Testpoint Lval 4 PkDtct Stpt Real 755 PkDtct Stpt Dint 755 PkDtct1 In Sel 755 PkDtct1PresetSel 755 Peak1 Cfg 755 Peak 1 Change 755 PeakDetect1 Out 755 PkDtct2 In Sel 755 PkDtct2PresetSel 755 Peak2 Cfg 755 Peak 2 Change 755 PeakDetect2 Out 755 PID Cfg PID Control PID Ref Sel PID Ref AnlgHi PID Ref AnlgLo PID Setpoint PID Ref Mult PID Fdbk Sel PID Fdbk AnlgHi PID Fdbk AnlgLo PID FBLoss SpSel PID FBLoss TqSel PID Fdbk PID Fdbk Mult
Group Status Status Status Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Fault/Alarm Info Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Testpoints Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Peak Detection Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID
Number 1079 1080 1081 1082 1083 1084 1085 1086 1087 1088 1089 1090 1091 1092 1093 1100 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1120 1121 1122 1123 1124 1125 1126 1129 1130 1131 1133 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143 1144 1145 1146 1147 1148
Parameter Name PID Output Sel PID Output Mult PID Upper Limit PID Lower Limit PID Deadband PID LP Filter BW PID Preload PID Prop Gain PID Int Time PID Deriv Time PID Status PID Ref Meter PID Fdbk Meter PID Error Meter PID Output Meter Trq Prove Cfg 755 Trq Prove Setup 755 DI FloatMicroPsn 755 Trq Prove Status 755 Trq Lmt SlewRate 755 Speed Dev Band 755 SpdBand Intgrtr 755 Brk Release Time 755 Brk Set Time 755 Brk Alarm Travel 755 Brk Slip Count 755 Float Tolerance 755 MicroPsnScalePct 755 ZeroSpdFloatTime 755 Fiber Control 753 Fiber Status 753 Sync Time 753 Traverse Inc 753 Traverse Dec 753 Max Traverse 753 P Jump 753 DI Fiber SyncEna 753 DI Fiber TravDis 753 Adj Vltg Config 753 Adj Vltg Select 753 Adj Vltg Ref Hi 753 Adj Vltg Ref Lo 753 Adj Vltg TrimSel 753 Adj Vltg Trim Hi 753 Adj Vltg Trim Lo 753 Adj Vltg Command 753 Adj Vltg AccTime 753 Adj Vltg DecTime 753 Adj Vltg Preset1 753 Adj Vltg Preset2 753 Adj Vltg Preset3 753 Adj Vltg Preset4 753 Adj Vltg Preset5 753 Adj Vltg Preset6 753 Adj Vltg Preset7 753
Group Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Process PID Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Torque Prove Fibers Function Fibers Function Fibers Function Fibers Function Fibers Function Fibers Function Fibers Function Fibers Function Fibers Function Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg
114
Number 1149 1150 1151 1152 1165 1166 1167 1168 1169 1170 1171 1172 1173 1174 1175 1176 1177 1178 1179 1180 1181 1182 1183 1184 1187 1188 1189 1190 1191 1192 1193 1194 1195 1196 1197 1198 1199 1200 1201 1202 1203 1204 1205 1206 1207 1210 1212 1213 1215 1216 1217 1218 1219 1220 1221
Parameter Name Adj Vltg RefMult 753 Adj Vltg Scurve 753 Adj Vltg TrimPct 753 Min Adj Voltage 753 Rod Speed 753 Rod Torque 753 Rod Speed Cmd 753 TorqAlarm Action 753 TorqAlarm Config 753 TorqAlarm Dwell 753 TorqAlarm Level 753 TorqAlm Timeout 753 TorqAlarm TOActn 753 Total Gear Ratio 753 Max Rod Speed 753 Max Rod Torque 753 Min Rod Speed 753 Motor Sheave 753 OilWell Pump Cfg 753 PCP Pump Sheave 753 Gearbox Limit 753 Gearbox Rating 753 Gearbox Ratio 753 Gearbox Sheave 753 Pump Off Config 753 Pump Off Setup 753 Pump Off Action 753 Pump Off Control 753 Pump Off Status 753 Pump Cycle Store 753 Set Top ofStroke 753 Torque Setpoint 753 Pump Off Level 753 Pump Off Speed 753 Pump Off Time 753 Pct Cycle Torque 753 Pct Lift Torque 753 Pct Drop Torque 753 Stroke Pos Count 753 Stroke Per Min 753 Pump Off Count 753 PumpOff SleepCnt 753 Day Stroke Count 753 DI PumpOff Disbl 753 Pump OffSleepLvl 753 Profile Status 755 Units Traveled 755 Profile Command 755 Counts Per Unit 755 ProfVel Override 755 Prof DI Invert 755 DI Hold Step 755 DI Abort Step 755 DI Abort Profile 755 DI Vel Override 755
Group Adjustable Vltg Adjustable Vltg Adjustable Vltg Adjustable Vltg Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Jack Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Pump Off Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling
Number 1222 1223 1224 1225 1226 12301380 12311381 12321382 12331383 12341384 12351385 12361386 12371387 12381388 12391389 1390 1391 1392 1393 1394 1395 1396 1397 1398 1399 1400 1401 1402 1403 1404 1405 1406 14071437 14081438 1439 1440 14411469 14421470 1471 1472 1473 1474
Parameter Name DI StrtStep Sel0 755 DI StrtStep Sel1 755 DI StrtStep Sel2 755 DI StrtStep Sel3 755 DI StrtStep Sel4 755 Step 116 Type 755 Step 116 Velocity 755 Step 116 Accel 755 Step 116 Decel 755 Step 116 Value 755 Step 116 Dwell 755 Step 116 Batch 755 Step 116 Next 755 Step 116 Action 755 Step 116 Dig In 755 PCAM Control 755 PCAM Mode 755 PCAM Psn Select 755 PCAM Psn Stpt 755 PCAM Psn Ofst 755 PCAM PsnOfst Eps 755 PCAM Span X 755 PCAM Scale X 755 PCAM Span Y 755 PCAM ScaleY Sel 755 PCAM ScaleYSetPt 755 PCAM VelScaleSel 755 PCAM VelScaleSP 755 PCAM Slope Begin 755 PCAM Slope End 755 PCAM Main EndPnt 755 PCAM Main Types 755 PCAM Main Pt X 015 755 PCAM Main Pt Y 015 755 PCAM Aux EndPnt 755 PCAM Aux Types 755 PCAM Aux Pt X 115 755 PCAM Aux Pt Y 115 755 PCAM Status 755 PCAM Vel Out 755 PCAM Psn Out 755 DI PCAM Start 755
Group Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Profiling Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming Camming
753 indicates parameter is used by PowerFlex 753 drives only. 755 indicates parameter is used by PowerFlex 755 drives only.
115
Notes:
U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives
*PN-57692*
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846
PN-57692