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MICRO-AIR DUST COLLECTOR
Installation and Operation Manual
MODEL RP4, RP6, RP8
Important:
This manual contains specifi c cautionary statements relative to worker safety. Read this manual thoroughly
and follow as directed. It is impossible to list all the hazards of dust control equipment. It is important that
use of the equipment be discussed with a Micro Air Representative. Persons involved with the equipment or
systems should be instructed to operate in a safe manner.
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Related Manuals for MICRO-AIR RP4
Summary of Contents for MICRO-AIR RP4
- Page 1 MICRO-AIR DUST COLLECTOR Installation and Operation Manual MODEL RP4, RP6, RP8 Important: This manual contains specifi c cautionary statements relative to worker safety. Read this manual thoroughly and follow as directed. It is impossible to list all the hazards of dust control equipment. It is important that use of the equipment be discussed with a Micro Air Representative.
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Page 2: Table Of Contents
PHOTOHELIC KIT INSTALLATION PROCEDURE INLET PLENUM INSTALLATION PROCEDURE BARREL LID KIT INSTALLATION PROCEDURE MOTOR SHROUD INSTALLATION AFTER FILTER KIT INSTALLATION WIRING DIAGRAMS RP4 WIRING DIAGRAM RP6 WIRING DIAGRAM RP8 WIRING DIAGRAM RPO4 WIRING DIAGRAM RPO6 WIRING DIAGRAM RPO8 WIRIING DIAGRAM... -
Page 3: Cautions
All users of Micro-Air Dust Collector Equipment should comply with all National and Local Fire Codes and/or other appropriate codes when determinimg the location and operation of dust control equipment. -
Page 4: Specifications
MICRO-AIR DUST COLLECTOR SPECIFICATIONS Input Voltage: 208-230/460VAC 60 Hz 3-Phase Maximum Current: 5HP: 208-230V 13.2 - 12.0 amps 460V 6.0 amps 7-1/2HP: 208-230V 21.0-18.8 amps 460V 9.4 amps 10HP: 208-230V 26.4-24.0 amps 460V 12.0 amps Motor: 5HP, 3-Phase TEFC Motor, 3450 RPM... -
Page 5: Installation
OFF THE SKID AND SET INTO POSITION BY Inspection: UTILIZING THE LIFTING LUGS PROVIDED. The Micro-Air Dust Collector is shipped on one SEVERE DAMAGE MAY RESULT FROM ANY skid. The skid should be inspected for any visible OTHER LIFTING METHOD. -
Page 6: Compressed Air Intallation
3. When the legs have been completely installed each leg should be bolted to the ground using the Electrical Installation hole provided in the base plate of the leg 9see Figure 2A). 1. Remove the electrical box cover located on the 4. -
Page 7: Units Installed Outdoors
Re-check your wiring (refer to side of the electrical box. the inside of the electrical box cover) and if problems continue contact your Micro-Air NOTE: Some particulate may pass through the Dust Collector representative for instructions. cartridge fi lters and blower upon initial start-up. This 5. -
Page 8: Roto-Pulse Cleaning Timer Adjustments
1. For proper cleaning, the compressed air pressure This can be adjusted from .05 seconds to 600 should be regulated at 80 psi maximum. seconds. To adjust this time press the select 2. During normal operation the Roto-Pulse cleaning button on the timer board untill the on time system is factory set to clean two (2) cartridge LED is lit. -
Page 9: Dust Collection Tray Installation Procedure
RP DUST COLLECTOR DUST COLLECTION TRAY INSTALLATION PROCEDURE This Kit Includes: 20 ea. P3543 Self-Tapping Screws 12 ft. P3686 3/16” x 1” Self-Adhesive Foam 86 in. P1367 1” x 3/4” Foam (Placed at inside of Access Door) 1 ea. 38379-01 Dust Tray Weldment 2 ea. -
Page 10: Dust Collection Hopper Installation Procedure
RP DUST COLLECTOR DUST COLLECTION HOPPER INSTALLATION PROCEDURE This Kit Includes: 20 ea. P3543 Self-Tapping Screws 12 ft. P3686 3/16” x 1” Self-Adhesive Foam 1 ea. 38222-01 Hopper Weldment INSTALLATION: 1. Apply self-adhesive foam to the bolt hole fl ange on the hopper. 2. -
Page 11: Dust Collector Lef Bracing Installation Procedure
RP DUST COLLECTOR DUST COLLECTOR LEG BRACING INSTALLATION PROCEDURE This Kit Includes: 15 ea. P222 5/16” Hex Nuts 15 ea. P2614 5/16” Hex Bolts 30 ea. P3615 5/16” Flat Washers 30 ea. P249 5/16” Lock Washers 2 ea. 38394-01 Short Leg Cross Brace 4 ea. -
Page 12: Silencer Installation Procedure (64" Legs Only)
RP DUST COLLECTOR SILENCER INSTALLATION PROCEDURE (64” LEGS ONLY) This Kit Includes: 1 ea. 38275-01 RP Silencer Assembly INSTALLATION: 1. Remove silencer from skid and inspect for any possible damage incurred during shipping. 2. If cross bracing has been installed remove bracing on the motor blower side and one of the remaining two sides. -
Page 13: Magnehelic Kit Installation Procedure
RP DUST COLLECTOR AFTERMARKET MAGNEHELIC KIT INSTALLATION PROCEDURE This Kit Includes: 1 ea. 38294-01 Magnehelic Mounting Bracket 1 ea. P3755 0-10” w.c. Magnehelic Gauge 2 ea. P2098 1/8” Male x 1/4” Barb Fitting 4 ea. P3543 1/4”-14 x 1 Self-taping Screw 10 ft. -
Page 14: Photohelic Kit Installation Procedure
RP DUST COLLECTOR PHOTOHELIC KIT INSTALLATION PROCEDURE This Kit Includes: 1 ea. 38293-01 Photohelic Mounting Bracket 1 ea. P3643 0-10” w.c. Photohelic Gauge 2 ea. P2098 1/8” Male x 1/4” Barb Fitting 4 ea. P3543 1/4”-14 x 1 Self-taping Screw 10 ft. -
Page 15: Inlet Plenum Installation Procedure
RP DUST COLLECTOR INLET PLENUM INSTALLATION PROCEDURE This Kit Includes: 1 ea. 38292-01 RP Inlet Plenum Assembly 1 ea. P3653 Hardware Package - Containing: 4 ea. P261 5/16-18 X 1/4 Bolt 4 ea. P249 5/16” Lock Washer 4 ea. P233 5/16”... -
Page 16: Barrel Lid Kit Installation Procedure
RP DUST COLLECTOR BARREL LID KIT INSTALLATION PROCEDURE This Kit Includes: 1 ea. 38229-01 Barrel Lid 2 ea. P3519 10” Hose Clamp 1 ea. P3553 10” Flex Hose INSTALLATION: 1. Remove parts from box and inspect for any possible damage incurred during shipping. 2. -
Page 17: Motor Shroud Installation
RP DUST COLLECTOR MOTOR SHROUD INSTALLATION This Kit Includes: 1 ea. 38324-01 Motor Shroud 15 ft. P3553 Self-Adheasive Foam 12 ea. P3543 Self-Tapping Screws INSTALLATION: 1. Remove parts from package and inspect for any possible damage incurred during shipping. 2. Examine the vertical braces on each side of the motor that run the full length of the motor blower assembly. -
Page 18: After Filter Kit Installation
RP DUST COLLECTOR AFTER FILTER KIT INSTALLATION This Kit Includes: 1 ea. 38364-01 After Filter Assembly 1 ea. P3639 Hepa Filter 1 ea. Hardware Package - Containing: 6 ea. P3543 1/4” X 1” Self-Tapping Screw INSTALLATION: 1. Remove parts from package and inspect for any possible damage incurred during shipping. 2. -
Page 19: Rp4 Wiring Diagram
RP4 WIRING DIAGRAM FIGURE 17... -
Page 20: Rp6 Wiring Diagram
RP6 WIRING DIAGRAM FIGURE 18... -
Page 21: Rp8 Wiring Diagram
RP8 WIRING DIAGRAM FIGURE 19... -
Page 22: Rpo4 Wiring Diagram
RPO4 WIRING DIAGRAM RPO4 FIGURE 20... -
Page 23: Rpo6 Wiring Diagram
RPO6 WIRING DIAGRAM RPO6 FIGURE 21... -
Page 24: Rpo8 Wiriing Diagram
RPO8 WIRING DIAGRAM RPO8 FIGURE 22... -
Page 25: Rp Parts List
RP PARTS LIST FIGURE 23 (The Above Shown is a RP4 Unit) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 36720-11 Filter Support Assembly (Roto-Pulse) N.S. P3099 Diaphragm Kit P3649 4-Prong Knob P3735 1/4” 90 deg. Presto Lock 39034-01 End Cap Assy. (Including Door Seal) - Page 26 ITEM PART NO. DESCRIPTION P3910 5HP Motor Starter P3912 7-1/2HP Motor Starter P3913 10HP Motor Starter P3915 5HP / 7-1/2HP / 10HP 460V Overload Protector P3916 5HP / 7-1/2HP 208-230V Overload Protector P3917 10HP 208-230V Overload Protector N.S. 38275-01 Silencer N.S.
- Page 27 FIGURE 26 (The Above Shown is a RP8 Unit)
- Page 28 Notes: Date of Install: ________________________________________________________ Installer: ________________________________________________________ Voltage: L1-L2: _______________ L1-L3: _______________ L2-L3: ________________ Amp Draw: ________________________________________________________ Run Mode: Static Air Pressure: ________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ L1471 3/31/11...