Related Manuals for Mile Marker PE4500 ES
Summary of Contents for Mile Marker PE4500 ES
- Page 1 Installation and Operator’s Manual: Project ES Winch System: PE4500 Es (Pn 76-50115BW) sEC8 Es (Pn 77-50141W) sEC8 scout Es (Pn 77-53141W) sEC95 Es (Pn 76-50246BW) sEC12 Es (Pn 76-50251BW) sEC15 Es (Pn 76-50260W)
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Page 2: Table Of Contents
Table of Contents: Safety Warnings & Precautions......3 Winching Tips & Techniques.......6 Getting Started: Unpacking Your Winch......8 Winch Mounting........8 Clocking Instructions.........9 Control Box Installation........10 Winch Operation..........14 Maintenance...........15 Troubleshooting..........15 Features............16 Parts Lists.............19 Warranty............25... -
Page 3: Safety Warnings & Precautions
Any substitute must be IDENTI- NEVER HOOK THE ROPE BACK ONTO ITSELF: CAL in strength, quality, lay and stranding to the Mile Marker Hooking the rope back onto itself creates an excessive strain that could break individual strands; this, in effect, weakens cable originally supplied. - Page 4 Safety Warnings-Cont’d When using this winch, safety precautions should always be followed to reduce the risk of personal injury and damage to the winch. STAY ALERT: DO NOT OVERLOAD: Watch what you are doing. Use your common sense. Do For your safety and efficient performance, always use this not use this winch when you are tired, stressed or WHEN winch at or under its rated capacity for your safety and for UNDER THE INFLUENCE OF DRUGS, ALCOHOL OR MEDI-...
- Page 5 Precautions When using this winch, safety precautions should always be followed to reduce the risk of personal injury and damage to the winch. Do not apply load to winch when cable is fully Keeps hands and body away from Fairlead (cable extended.
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Page 6: Winching Tips & Techniques
•NEVER DISENGAGE CLUTCH LEVER WHEN THERE IS A ment of a tow strap or winch cable. Warning: Never use a ball and LOAD ON THE WINCH. Mile Marker electric winches utilize /or ball mount as an anchor point for tow strap or winch cable. - Page 7 Always replace the modes. First mode is attached to the load and second is secured to cable with a Mile Marker recommended replacement part. an anchor point. Any substitution must be IDENTICAL in strength, quality, lay and stranding.
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Page 8: Getting Started
•Unpack your new Mile Marker winch and ensure that all the parts are included by referring to parts list and exploded view drawings provided in this manual. NOTE: If you find any missing or broken parts, please call Mile Marker as soon as possible at the number present on the cover page of this manual. Winch Mounting... -
Page 9: Clocking Instructions
Clocking Instructions Clocking Instructions Winch gear housing can be clocked in 8 positions enabling the user to position the clutch lever at 8 equidistant locations (0°, 45°, 90°….360°). 1. Remove Gear Housing from Tie Bars (Fig. 1-2). 2. Remove the 8 bolts in the Gear Housing Leg (Fig. 1-3). 3. -
Page 10: Control Box Installation
NOTE: Your Mile Marker Control Box can either be mounted to the winch or in a remote location. However, Mile Marker recommends you to mount it to the winch following the in- structions below. If you choose to mount it in a remote loca- tion, please ensure that: (a) the location does not interfere with any vehicle’s moving/functioning parts, and (b) you use... - Page 11 Control Box Installation Cont’d Mounting Control Box on Motor Cont’d 2-5: Screw bolts with control box in the mounting points. Mounting Points 2-6: Attach Tie Wrap 2-7: Clip Excess Length...
- Page 12 Control Box Installation Cont’d Mounting Control Box on Tiebars 1. Mount the control box to mounting brackets using 10 mm wrench (Fig 2-8). 2. Mount control box on the tie bars by attaching front end first and pushing down to snap in the back end (Fig. 2-9). 3.
- Page 13 Control Box Installation Cont’d Wiring the Control Box 1. Slips the boots onto pertinent cables and make electrical connection in accordance with the schematic on following page. Slide the boots onto all the electrical connections made (figs. 2-12 through 2-14). 2.
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Page 14: Winch Operation
CAUTION: Before you start using your new Mile Marker winch, you will have to re-wind the entire cable on the drum under a load of at least 500 lbs (227 Kg) starting with at least 5 wraps on the initial layer. Failure to do so will result in the outer wraps pressing against the inner wraps resulting in the damage of the cable. -
Page 15: Maintenance
CAUTION: It is recommended that you replace the cable with superior Mile Marker cables. If replacing from other sources, care- fully compare for the maximum load capacity of the cable with that mentioned in the Specifications Section of this manual. -
Page 16: Features
Winch Features and Specs: SEC8 Winch Features and Specs: SEC8 Winch Features and Specs: SEC8 Winch Features and Specs: SEC8 (ES) (ES) (ES) (ES) Features: Features: Features: Clockable Clutch, Planetary Gear System, Clockable Clutch, Planetary Gear System, Automatic Load Holding Brake, Free Spooling, Power In & Automatic Load Holding Brake, Free Spooling, Power In &... - Page 17 Winch Features and Specs: SEC95 Winch Features and Specs: SEC95 Winch Features and Specs: SEC12 Winch Features and Specs: SEC12 (ES) (ES) (ES) Features: Features: Clockable Clutch, Planetary Gear System, Clockable Clutch, Planetary Gear System, Automatic Load Holding Brake, Free Spooling, Power In & Automatic Load Holding Brake, Free Spooling, Power In &...
- Page 18 Winch Features and Specs: SEC15 Winch Features and Specs: SEC15 Winch Features and Specs: PE4500 Winch Features and Specs: PE4500 (ES) (ES) (ES) Features: Features: Features: Features: Clockable Clutch, Planetary Gear System, Clockable Clutch, Planetary Gear System, Automatic Load Holding Brake, Free Spooling, Power In & Automatic Load Holding Brake, Free Spooling, Power In &...
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Page 19: Parts Lists
Parts Breakdown & Assembly - SEC8 (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 77-50141W-26 Screw 77-50141W-02 Screw M4×12 77-50141W-27 Cable 77-50141W-03 Spring Washer M4 77-50141W-28 Brake/Shaft Assy 77-50141W-04 End Bearing 77-50141W-29 Tie Bar 77-50141W-05 Spring Washer M8 77-50141W-30... - Page 20 Parts Breakdown & Assembly - SEC8 Scout (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 77-50141W-26 Screw 77-50141W-02 Screw M4×12 19-52132-96 Synthetic Rope 77-50141W-03 Spring Washer M4 77-50141W-28 Brake/Shaft Assy 77-50141W-04 End Bearing 77-50141W-29 Tie Bar 77-50141W-05 Spring Washer M8...
- Page 21 Parts Breakdown & Assembly - SEC95 (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 77-50141W-26 Screw 77-50141W-02 Screw M4×12 76-50256BW-27 Cable 77-50141W-03 Spring Washer M4 77-50141W-28 Brake/Shaft Assy 77-50141W-04 End Bearing 77-50141W-29 Tie Bar 77-50141W-05 Spring Washer M8 77-50141W-30...
- Page 22 Parts Breakdown & Assembly - SEC12 (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 77-50141W-26 Screw 77-50141W-02 Screw M4×12 76-50251BW-27 Cable 77-50141W-03 Spring Washer M4 77-50141W-28 Brake/Shaft Assy 77-50141W-04 End Bearing 77-50141W-29 Tie Bar 77-50141W-05 Spring Washer M8 77-50141W-30...
- Page 23 Parts Breakdown & Assembly - SEC15 (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 77-50141W-26 Screw 77-50141W-02 Screw M4×12 76-50260W-27 Cable 77-50141W-03 Spring Washer M4 76-50260W-28 Brake/Shaft Assy 77-50141W-04 End Bearing 77-50141W-29 Tie Bar 77-50141W-05 Spring Washer M8 76-50260W-30...
- Page 24 Parts Breakdown & Assembly - PE4500 (ES) Item Quantity Part Number Description Item Quantity Part Number Description 77-50141W-01 Dry Bearing 76-50115BW-29 Tie Bar 77-50141W-02 Screw M4×12 77-50141W-30 Motor End 77-50141W-03 Spring Washer M4 77-50141W-31 Solenoid Assy 77-50141W-04 End Bearing 77-50141W-32 Solenoid Bracket 1 77-50141W-05 Spring Washer M8...