Abstract
This paper presents the revitalization of the feedrate system of the Stankoimport 2620B horizontal boring mill machine using a PLC controller and a DC converter with special reference to the way of adjusting the speed and current loop parameters of the converter using Matlab and OPC server. Using Matlab, a model of auxiliary movement was created and simulated. The simulation model was taken as a reference and connected to the PLC and the DC converter using the OPC server, and based on the comparison of the response difference between the simulation model and the real system, the parameters of the PI controller of the DC converter were tuned. Revitalization and reconstruction was carried out using modern components for the regulation of auxiliary movement. During the reconstruction, the components were integrated into the old system, which represents a special challenge, because the control system dating from 1970 was combined with the new control system. New electrical documentation was designed, software for the PLC controller was developed and written. After revitalization, testing was carried out in real conditions in metal machining and functionality was proven.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Rhinehart, R.R.: The Century’s greatest contributions to control practice. ISA Trans. 39, 3–13 (2000)
Li, Y., Ang, K.H., Chong, G.C.Y.: Patents, software and hardware for PID control: an overview and analysis of the current art. IEEE Control. Syst. 26(1), 42–54 (2006)
Astrom, K.J., Hagglund, T.: Automatic Tuning of PID Controllers. Instrument Society of America, Research Triangle Park, NC (1988)
Astrom, K.J., Hagglund, T.: PID Controllers:Theory, Design, and Tuning. Instrument Society of America, Research Triangle Park, NC (1995)
Visioli, A.: Practical PID Control. Springer Science & Business Media (2006)
Modicon M221 Logic Controller User, available at https://media.distributordatasolutions.com/schneider2/2020q4/documents/fbb188fbd042afd838384db125b9dad1c2a6a9e9.pdf. Accessed 5 May 2021
514C DC Controller Product Manual, HA463296, Issue 8, available at https://www.parker.com/content/dam/Parker-com/Literature/SSD-Drives/DC-Drives/HA463296.pdf. Accessed 5 May 6 2023
Wang, L.: PID Control System Design and Automatic Tuning using MATLAB/Simulink. Wiley-IEEE PRESS 2020
Chau, P.C.: Process Control—A First Course with MATLAB. Cambridge University Press, New York (2002)
Leonhard, W.: Control of Electrical Drives. Springer, Berlin Heidelberg (1985)
Simoreg DC-Master, Microprocessor-Based Converters from 6kW to 2500kW for Variable-Speed DC Drives,Operating Instructions, 2020, available at https://support.industry.siemens.com/cs/attachments/22220212/C98130-A1256-A002-14-7619.pdf?download=true. Accessed 5 May 2021
Allen-bradley-controllogix-ethernet-manual, available at https://www.kepware.com/getattachment/c7cd42b2-e3a8-403e-ac5b-ddff9cb03985/allen-bradley-controllogix-ethernet-manual.pdf. Accessed 5 May 2021
Kepserverex manual, available at https://www.kepware.com/getattachment/2745a0a9-079a-4630-b15c-8081aba1a91d/kepserverex-manual.pdf. Accessed 5 May 2021
Bos, A.V.: Parmaeter Estimation for Scientists and Engineers, First Edition. Wiley, Inc. (2007)
Emhemed, A.A.A., Mamat, R.B.: Modelling and simulation for industrial DC motor using intelligent control. Procedia Eng. 41, 420–425 (2012)
Milovanović, M., Antić, D., Spasić, M., Nikolić, S.S., Perić, S., Milojković, M.: Improvement of DC motor velocity estimation using a feedforward neural network. Acta PolytechnicaHungarica 12(6), 107–126 (2015)
Bencsik, A.L.: Appropriate mathematical model of DC servo motors applied in SCARA robots. Acta PolytechnicaHungarica 1(2), 99–111 (2004)
Danković, N., Antić, D., Nikolić, S., Milojković, M., Perić, S.: New class of digital malmquist-type orthogonal filters based on generalized inner product; application to modeling DPCM system. FACTA UNIVERSITATIS Series: Mechanical Engineering, vol. 17, no. 3, (2019), pp. 385–396, Print ISSN: 0354–2025, (Doi No: Publisher: University of Niš. December 2019
Dixon, J.: Chapter 12: Three-phase controlled rectifiers, 2020, available at https://www.coursehero.com/file/10430607/Three-phase-Controlled-Rectifiers/. Accessed 5 May 2021
Marlin, T.E.: Process Control: Designing Processes and Control Systems for Dynamic Performance. McGraw-Hill (2000)
Lee, Y., Park, S.: PID controller tuning to obtain desired closed loop responses for cascade control systems. Ind. Eng. Chem. Res. 37, 1859–1865 (1998)
Nikolić, S.S., Kocić, B.I., et al.: Torque regulation of the output pulling device of the cable line for insulation. Proceedings, 20th International Conference on Thermal Science and Engineering of Serbia – SIMTERM, Niš, Serbia, pp. 558–572 (2022)
Nikolić, S.S., Kocić, I.B., Antić, D.S., Mitić, D.B., Danković, N.B., Milovanović, M.B., Djekić, P.S.: Speed and tensile force control of the pulling devices of the continuous line. Thermal Sci. 27, no. xx, (2023), pp. xx–xx. Print ISSN: 0354–9836, Publisher: Vinča Institute of Nuclear Sciences
Vilanova, R., Arrieta, O.: Balanced PID tuning application to series cascade control systems. International Conference on Computers Comunications and Control, Felix-Spa, Romania, 15–17 May, 2008
Lieping, Z., Aiqun, Z., Yunsheng, Z.: On remote realtime communication between MATLAB and PLC based on OPC technology. In: Chinese Control Conference, 2007 CCC 2007), Hunan, China, 26–31 July 2007, pp. 545–548, New York: IEEE
Igor, K., Saša, S.N., Darko, M., Petar, D., Nikola, D., Nebojša, J.: Data collection tool for process identification using plc and kepware tools. FACTA UNIVERSITATIS Ser. Autom. Control Robot. 21(3), 177–186 (2022)
Kim, W., Sung, M.: OPC-UA communication framework for PLC-based industrial IoT applications. In: Proceedings of the Second International Conference on Internet-of-Things design and implementation, Pittsburgh, PA, 18–21 April 2017, pp. 327–328. New York: IEEE
Ziegler, J.G., Nichols, N.B.: Optimum settings for automatic controllers. Trans. ASME 64, 759–768 (1942)
Astrom, K.J., Wittenmark, B.: Adaptive Control. 2nd Edition. Prentice-Hall (1994)
Landau, I.D.: Adaptive Control – The Model Reference Approach. Marcel Dekker, New York (1979)
Carripio, A.B.: Tuning of industrial control systems. Instrum. Soc. America, 43–44 (1990)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Kocic, I., Mladenovic, G., Nikolic, S., Mitic, D., Dankovic, N., Djekic, P. (2024). Horizontal Boring Mill Machine Feedrate Revitalization with DC Converter and PLC. In: Mitrovic, N., Mladenovic, G., Mitrovic, A. (eds) New Trends in Engineering Research. CNNTech 2023. Lecture Notes in Networks and Systems, vol 792. Springer, Cham. https://doi.org/10.1007/978-3-031-46432-4_27
Download citation
DOI: https://doi.org/10.1007/978-3-031-46432-4_27
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-46431-7
Online ISBN: 978-3-031-46432-4
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)