furseweld

Page 1

In This Section…

Exothermic Welding System Overview ...........................................................................C90–C92 Earth Points ...............................................................................C93 Cable to Cable.................................................................C94–C102 Cable to Ground Rod .....................................................C103–C106 Cable to Re-Bar.............................................................C107–C109 Cable to Steel Surface & Pipe........................................C110–C120 Cable to Bar ..................................................................C121–C124 Bar to Steel Surface ......................................................C129–C132 Handle Clamps, Tools, and Accessories....................................C133 Sure Shot® Welding Mold...............................................C134–C135 Cross Reference ............................................................C136–C147 Sure Shot® Cross Reference ..........................................C148–C149 Additional Tables ...........................................................C150–C154

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

Exothermic Welding System

Bar to Bar......................................................................C125–C128


Overview

Exothermic Welding System

The Blackburn Process The Blackburn Exothermic Welding process is a simple, self-contained method of forming high quality electrical connections. The compact process requires no external power or heat source, making it completely portable. Connections are made inside a semi-permanent graphite mold using the high temperature reaction of powdered copper oxide and aluminum. Exothermic Welding Equipment is used by some of the world’s most demanding customers. T&B is the only manufacturer that can offer exothermic welding, as well as compression and bolted connectors for grounding applications.

NATIONAL ACCREDITATION OF CERTIFICATION BODIES

This is how it works 9

1

2 8

Ignited with a spark gun, the starting powder sets off an exothermic reaction in the weld powder, reducing it to molten copper alloy. This instantaneously melts the retaining disc, and flows down the tap hole, to the weld cavity, where it partially melts the conductors, before cooling to leave a fusion weld of great mechanical and electrical integrity.

7 3

How to use this catalog

4

Refer to the pictorial index at the beginning of each catalog section to determine the type of connection that you wish to make. Turn to the relevant page, and study the table. There is an illustration for each connection type, and each table provides the following information: • The Weld Powder size required: Unless otherwise stated, one weld powder is required for each connection made. • The Mold required: The mold part number to the left shows precisely what the mold can do, and indicates its cost. • The Handle Clamp required: Handle clamps relate directly to mold price keys. For example, handle clamp HCPK4 is for use with price key 4 molds. • Mold Price Key: This relates to the size of graphite block used to manufacture the mold, and determines its price. The simplest and smallest molds have the lowest price key numbers. • Sleeves required: Stranded conductors of #6 AWG or less require sleeves, which prevent burning of the strands, and improve the mechanical strength of the connection. • Packing: Molds for connecting stranded conductors to reinforcing bar (CRE type) require sealing with packing. • Mold Sealing Compound: Required when making connections to steel surfaces and pipes. Requirement is indicated by a statement at the foot of the table.

5

6

Mold Part Number EXAMPLE:

CC2 - 4 - 250K4/0

CC2 – A ‘Tee’ connection for stranded/solid circular conductor 4 – Price Key 4 250K4/0 – For a 250K strand run with a 4/0 strand tap

C-90

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The Mold (1) features a Crucible (2), a Tap Hole (3) and a Weld Cavity (4). The Conductors (5) and (6) to be joined, are located in the Weld Cavity as shown, and the Mold is closed. A steel Retaining Disc (7) is located in the bottom of the crucible, to retain the Weld Powder (8) and Starting Powder (9) which are poured in on top.

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Overview The Blackburn Connection The majority of Blackburn connections have at least twice the cross sectional area of the conductors being joined, and an equivalent or greater current carrying capacity. Because the connection is a fusion of high conductivity, high copper content alloy, it will withstand repeated fault currents, and will not loosen in the way that mechanical connectors can.

I

Blackburn Equipment and Accessories

A

Weld Powders H J B

G

E

Blackburn weld powders are contained in plastic cartridges, and are packed in plastic boxes of 10 or 20, depending on their size. Different joints require different powder sizes, and the size relates to the powder’s nominal weight in grams.

Exothermic Welding System

Corrosion resistance is exceptional, too, due to the alloy’s very high copper content (in excess of 90%).

The weld powder packaging also contains retaining discs and starting powder. The retaining discs are contained in a separate bag within the box. The starting powder is compacted into the bottom of the cartridge, underneath the weld powder, and is released by tapping the cartridge base firmly.

C F

Blackburn weld powders are suitable for making connections from copper to copper and from copper to steel.

D

Molds

A

Handle Clamp

F

Flint Gun

Blackburn graphite molds are dedicated to producing one type of connection. With care, they should be capable of producing up to 75 connections each. Mold size and complexity varies, and is denoted by a price key, from one upwards.

B

File Card Brush

G

Mold Brush

Each mold carries a tag which gives the mold part number, the weld powder size for use with the mold and the conductor sizes for which it is intended.

C

Cable Brush

H

Mold

Handle Clamps

D

Mold Scraper

I

Powder Boxes

E

Retaining Discs

J

Cartridges

Handle clamps provide a means of both handling the mold, and also of clamping the mold halves together (or of clamping the mold to the surface to which a connection is to be made).

Standard Tools A flint gun is required to start the reaction.

Standards Compliance

Cleaning tools for conductors, surfaces and molds include: Cable Brush

A representative range of Blackburn connections has been successfully tested in accordance with the requirements of IEEE 837-1989 — Standard for Qualifying Permanent Connections Used in Substation Grounding. Testing in accordance with UL and CSA. Contact T&B Technical Services at 888-862-3289 for listings and certificates.

— for cleaning cables and other circular conductors such as rods.

Mold Scraper — for removing slag from the mold crucible, after firing. Mold Brush

— for final mold cleaning.

File Card Brush — for cleaning conductors and surfaces.

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Technical Services Tel: 888.862.3289 www.tnb.com

C-91


How to Make a Blackburn Connection

2

Exothermic Welding System

1 Position the clean conductors in the mold after making sure the mold is dry, by preheating or making a test joint.

Place the metal retaining disc in the bottom of the mold crucible.

4

3 Pour the powder into the crucible, spreading some starting powder onto the mold edge.

Close the lid, and ignite with the flint gun from the side, firing the spark onto the starting powder.

6

5 The reaction takes place safely inside the mold.

C-92

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Once the joint is finished, the mold should be cleaned using a mold scraper and brush ready for the next joint.

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Technical Services Tel: 888.862.3289


Earth Points Four-Hole Earth Points E F

D C

CAT. NO. B

GPC110

GPC110 GPC111

A HOLE SIZE

B IN. DIA

C IN.

D IN.

E IN.

F IN.

27 4 x 5⁄16 UNC x 9⁄16" ⁄64" 2" 3" 21⁄2" 113⁄32" As GPC110 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable.

A

E

A

Complete with front plate CAT. NO.

GPC125

C IN.

D IN.

E IN.

F IN.

27 GPC115 1" x 1⁄8" Tape or 2/0 AWG Cable ⁄64" 2" 31⁄8" 23⁄16" 13⁄4" GPC116 As GPC115 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable. 27 GPC120 1"x 1⁄8" Tape or 5⁄16" dia Solid ⁄64" 2" 31⁄8" 23⁄16" 13⁄4" GPC121 As GPC120 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable.

F

GPC115 - GPC120

B IN. DIA

CONDUCTOR TYPE

Without front plate

D C

CAT. NO.

B

GPC125 GPC126

GPC116 -GPC121

One-Hole Earth Points

A HOLE SIZE

B IN. DIA

C IN.

D IN.

E IN.

Exothermic Welding System

Two-Hole Earth Points

F IN.

27 2 x 5⁄16 UNC x 1⁄2" ⁄64" 2" 31⁄8" 23⁄16" 13⁄4" As GPC125 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable.

Static Earth Receptacle D

E C E B

A

GPC100 -GPC101

D C

CAT. NO. GPC100 GPC101 GPC105 GPC106

A HOLE SIZE

B IN. DIA

C IN.

D IN.

E IN.

27 1 x 5⁄16 UNC x 5⁄8" ⁄64" 23⁄16" 31⁄8" 13⁄8" 27 1 x 3⁄8 UNC x 5⁄8" ⁄64" 23⁄16" 31⁄8" 13⁄8" As GPC100 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable. As GPC101 with a pre-welded 20" long tail of 2/0 AWG PVC-insulated cable.

GRX005 B

CAT. NO. GRX005

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B IN. DIA

C IN.

D IN.

E IN.

⁄64"

11⁄2"

33⁄8"

211⁄16"

27

Technical Services Tel: 888.862.3289 www.tnb.com

C-93


Cable to Cable - Quick Reference

Exothermic Welding System

Below represents our standard range. Other types can be produced to order.

C-94

CC1

CC2

See Page C-95

See Pages C-96–C-97

CC4

CC6

See Page C-98

See Page C-99

CC7

CC11

See Pages C-100–C-101

See Page C-102

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United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Cable CC1 A

• Stranded Conductor • Solid Circular Conductor

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CC1-3-#3 CC1-3-#2 CC1-3-#2S CC1-3-#1 CC1-3-#1S CC1-4-1/0 CC1-4-1/0S CC1-4-2/0 CC1-4-3/0 CC1-4-4/0 CC1-4-4/0S CC1-4-250K CC1-4-300K CC1-4-350K CC1-4-500K CC1-5-750K CC1-5-1000K

3 2 2 solid 1 1 solid 1/0 1/0 solid 2/0 3/0 4/0 4/0 solid 250 300 350 500 750 1000

32BKB 32BKB 32BKB 32BKB 32BKB 45BKB 45BKB 65BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB 200BKB 2 X 150BKB 2 X 200BKB

HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5

— — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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Exothermic Welding System

CAT. NO.

Technical Services Tel: 888.862.3289 www.tnb.com

C-95


Cable to Cable CC2 Exothermic Welding System

CAT. NO.

C-96

A B

• Stranded Conductor • Solid Circular Conductor

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CC2-4-#4#4 CC2-4-#2S#2 CC2-4-#2S#2S CC2-4-#2S#4 CC2-4-#2#2 CC2-4-#2#2S CC2-4-#2#4 CC2-4-#1#1 CC2-4-#1#2 CC2-4-#1#2S CC2-4-#1#4 CC2-4-1/01/0 CC2-4-1/0#1 CC2-4-1/0#2 CC2-4-1/0#2S CC2-4-1/0#4 CC2-4-2/02/0 CC2-4-2/01/0 CC2-4-2/0#1 CC2-4-2/0#2 CC2-4-2/0#2S CC2-4-2/0#4 CC2-4-3/03/0 CC2-4-3/02/0 CC2-4-3/01/0 CC2-4-3/0#1 CC2-4-3/0#2 CC2-4-3/0#2S CC2-4-3/0#4 CC2-4-4/04/0 CC2-4-4/03/0 CC2-4-4/02/0 CC2-4-4/01/0 CC2-4-4/0#1 CC2-4-4/0#2 CC2-4-4/0#2S CC2-4-4/0#4 CC2-4-250K250K CC2-4-250K4/0 CC2-4-250K4/0 CC2-4-250K2/0 CC2-4-250K1/0 CC2-4-250K#1 CC2-4-250K#2 CC2-4-250K#2S CC2-4-250K#4

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WIRE SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

4 2 solid

4 2 2 solid 4 2 2 solid 4 1 2 2 solid 4 1/0 1 2 2 solid 4 2/0 1/0 1 2 2 solid 4 3/0 2/0 1/0 1 2 2 solid 4 4/0 3/0 2/0 1/0 1 2 2 solid 4 250 4/0 3/0 2/0 1/0 1 2 2 solid 4

32BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 90BKB 45BKB 45BKB 45BKB 45BKB 90BKB 90BKB 45BKB 45BKB 45BKB 45BKB 115BKB 90BKB 90BKB 45BKB 45BKB 45BKB 45BKB 150BKB 115BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 150BKB 150BKB 150BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

2

1

1/0

2/0

3/0

4/0

250

Technical Services Tel: 888.862.3289

STD. CTN.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


Cable to Cable CC2 – Continued CAT. NO

A B

• Solid Circular Conductor

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

300

300 250 4/0 3/0 2/0 1/0 1 2 2 solid 4 350 300 250 4/0 3/0 2/0 1/0 1 2 4 500 350 300 250 4/0 2/0 1/0 1 2 4 750 500 350 300 250 4/0 2/0 1/0 1000 750 500 350 300 250 4/0 2/0 1/0

200BKB 150BKB 150BKB 150BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 200BKB 200BKB 200BKB 150BKB 150BKB 90BKB 90BKB 90BKB 90BKB 90BKB 2 X 150BKB 200BKB 200BKB 200BKB 150BKB 90BKB 90BKB 90BKB 90BKB 90BKB 2 X 250BKB 2 X 200BKB 250BKB 200BKB 200BKB 150BKB 150BKB 150BKB 2 X 250BKB 2 X 250BKB 2 X 200BKB 250BKB 200BKB 200BKB 150BKB 150BKB 150BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

350

500

750

1000

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Exothermic Welding System

• Stranded Conductor

CC2-4-300K300K CC2-4-300K250K CC2-4-300K4/0 CC2-4-300K3/0 CC2-4-300K2/0 CC2-4-300K1/0 CC2-4-300K#1 CC2-4-300K#2 CC2-4-300K#2S CC2-4-300K#4 CC2-4-350K350K CC2-4-350K300K CC2-4-350K250K CC2-4-350K4/0 CC2-4-350K3/0 CC2-4-350K2/0 CC2-4-350K1/0 CC2-4-350K#1 CC2-4-350K#2 CC2-4-350K#4 CC2-4-500K500K CC2-4-500K350K CC2-4-500K300K CC2-4-500K250K CC2-4-500K4/0 CC2-4-500K2/0 CC2-4-500K1/0 CC2-4-500K#1 CC2-4-500K#2 CC2-4-500K#4 CC2-5-750K750K CC2-5-750K500K CC2-4-750K350K CC2-4-750K300K CC2-4-750K250K CC2-4-750K4/0 CC2-4-750K2/0 CC2-4-750K1/0 CC2-5-1000K1000K CC2-5-1000K750K CC2-5-1000K500K CC2-4-1000K350K CC2-4-1000K300K CC2-4-1000K250K CC2-4-1000K4/0 CC2-4-1000K2/0 CC2-4-1000K1/0

WIRE SIZE (A)

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C-97


Cable to Cable A

CC4 Exothermic Welding System

CAT. NO.

C-98

B

• Stranded Conductor • Solid Circular Conductor

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CC4-4-#4#4 CC4-4-#2#2 CC4-4-#2#4 CC4-4-#2S#2S CC4-4-#1#1 CC4-4-#1#2 CC4-4-#1#4 CC4-4-1/01/0 CC4-4-1/0#1 CC4-4-1/0#2 CC4-4-1/0#4 CC4-4-2/02/0 CC4-42/01/0 CC4-4-2/0#1 CC4-4-2/0#2 CC4-4-3/03/0 CC4-4-3/02/0 CC4-4-3/01/0 CC4-4-3/0#1 CC4-4-3/0#2 CC4-4-4/04/0 CC4-4-4/03/0 CC4-4-4/02/0 CC4-4-4/01/0 CC4-4-4/0#1 CC4-4-4/0#2 CC4-4-250K250K CC4-4-250K4/0 CC4-4-250K3/0 CC4-4-250K2/0 CC4-4-250K1/0 CC4-4-250K#1 CC4-4-250K#2 CC4-4-300K300K CC4-4-300K250K CC4-4-300K4/0 CC4-4-300K3/0 CC4-4-300K2/0 CC4-4-300K1/0 CC4-4300K#1 CC4-4-300K#2 CC4-4-350K350K CC4-4-350K300K CC4-4-4350K250K CC4-4-350K4/0 CC4-4-350K3/0 CC4-350K2/0 CC4-4-350K1/0 CC4-4-350K#1 CC4-4-350K#2 CC4-5-500K500K CC4-5-500K350K CC4-5-500K300K CC4-5-500K250K CC4-5-500K4/0 CC4-5-500K3/0 CC4-4-500K2/0 CC4-4-500K1/0 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

WIRE SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

4 2

4 2 4 2 solid 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 350 300 250 4/0 3/0 2/0 1/0 1 2 500 350 300 250 4/0 3/0 2/0 1/0

45BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 150BKB 115BKB 115BKB 115BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 200BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 250BKB 250BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 250BKB 250BKB 250BKB 200BKB 200BKB 200BKB 200BKB 150BKB 150BKB 2 X 250BKB 2 X 200BKB 2 X 200BKB 2 X 150BKB 2 X 150BKB 2 X 150BKB 250BKB 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14

2 solid 1

1/0

2/0

3/0

4/0

250

300

350

500

Technical Services Tel: 888.862.3289


Cable to Cable B

CC6 CAT. NO.

A

• Solid Circular Conductor

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

4 2

4 2 4 2 solid 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 350 300 250 4/0 3/0 2/0

45BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 150BKB 115BKB 115BKB 115BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 200BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 250BKB 250BKB 200BKB 200BKB 150BKB 150BKB 115BKB 115BKB 250BKB 250BKB 250BKB 200BKB 200BKB 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

2 solid 1

1/0

2/0

3/0

4/0

250

300

350

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

STD. CTN.

1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Exothermic Welding System

• Stranded Conductor

CC6-4-#4#4 CC6-4-#2#2 CC6-4-#2#4 CC6-4-#2S#2S CC6-4-#1#1 CC6-4-#1#2 CC6-4-#1#4 CC6-4-1/01/0 CC6-4-1/0#1 CC6-4-1/0#2 CC6-4-1/0#4 CC6-4-2/02/0 CC6-42/01/0 CC6-4-2/0#1 CC6-4-2/0#2 CC6-4-3/03/0 CC6-4-3/02/0 CC6-4-3/01/0 CC6-4-3/0#1 CC6-4-3/0#2 CC6-4-4/04/0 CC6-4-4/03/0 CC6-4-4/02/0 CC6-4-4/01/0 CC6-4-4/0#1 CC6-4-4/0#2 CC6-4-250K250K CC6-4-250K4/0 CC6-4-250K3/0 CC6-4-250K2/0 CC6-4-250K1/0 CC6-4-250K#1 CC6-4-250K#2 CC6-4-300K300K CC6-4-300K250K CC6-4-300K4/0 CC6-4-300K3/0 CC6-4-300K2/0 CC6-4-300K1/0 CC6-4300K#1 CC6-4-300K#2 CC6-4-350K350K CC6-4-350K300K CC6-4-4350K250K CC6-4-350K4/0 CC6-4-350K3/0 CC6-4-350K2/0

WIRE SIZE (A)

Technical Services Tel: 888.862.3289 www.tnb.com

C-99


Cable to Cable CC7 B

Exothermic Welding System

CAT. NO.

C-100

A

• Stranded Conductor • Solid Circular Conductor

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CC7-4-#4#4 CC7-4-#4#6 CC7-4-#4#6S CC7-4-#4#8 CC7-4-#2S#2 CC7-4-#2S#2S CC7-4-#2S#4 CC7-4-#2S#6 CC7-4-#2S#6S CC7-4-#2S#8 CC7-4-#2S#8S CC7-4-#2#2 CC7-4-#2#4 CC7-4-#2#6 CC7-4-#2#6S CC7-4-#2#8 CC7-4-#2#8S CC7-4-#1S#1 CC7-4-#1S#2 CC7-4-#1S#2S CC7-4-#1S#4 CC7-4-#1S#6 CC7-4-#1S#6S CC7-4-#1S#8 CC7-4-#1S#8S CC7-4-#1#1 CC7-4-#1#1S CC7-4-#1#2 CC7-4-#1#2S CC7-4-#1#4 CC7-4-#1#6 CC7-4-#1#6S CC7-4-#1#8 CC7-4-#1#8S CC7-4-1/0S1/0 CC7-4-1/0S1/0S CC7-4-1/0S#1 CC7-4-1/0S#1S CC7-4-1/0S#2 CC7-4-1/0S#2S CC7-4-1/0S#4 CC7-4-1/0S#6 CC7-4-1/0S#6S CC7-4-1/0S#8 CC7-4-1/0S#8S CC7-4-1/01/0 CC7-4-1/01/0S CC7-4-1/0#1 CC7-4-1/0#1S CC7-4-1/0#2 CC7-4-1/0#2S CC7-4-1/0#4 CC7-4-1/0#6 CC7-4-1/0#6S CC7-4-1/0#8 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

WIRE SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

4

4 6 6 solid 8 2 2 solid 4 6 6 solid 8 8 solid 2 4 6 6 solid 8 8 solid 1 2 2 solid 4 6 6 solid 8 8 solid 1 1 solid 2 2 solid 4 6 6 solid 8 8 solid 1/0 1/0 solid 1 1 solid 2 2 solid 4 6 6 solid 8 8 solid 1/0 1/0 solid 1 1 solid 2 2 solid 4 6 6 solid 8

32BKB 32BKB 32BKB 32BKB 65BKB 65BKB 65BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 45BKB 45BKB 90BKB 90BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 solid

2

1 solid

1

1/0 solid

1/0

Technical Services Tel: 888.862.3289


Cable to Cable CC7 – Continued B

CAT. NO.

A

• Solid Circular Conductor

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

1/0 2/0

8 solid 2/0 1/0 1/0 solid 1 1 solid 2 4 6 6 solid 8 8 solid 3/0 2/0 1/0 1/0 solid 1 1 solid 2 2 solid 4 6 6 solid 8 8 solid 4/0 4/0 solid 3/0 2/0 1/0 1/0 solid 1 1 solid 2 2 solid 4 6 6 solid 8 8 solid 4/0 4/0 solid 3/0 2/0 1/0 1/0 solid 1 1 solid 2 2 solid 4 6 6 solid 8 8 solid

65BKB 115BKB 115BKB 115BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 65BKB 65BKB 150BKB 150BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 90BKB 90BKB 90BKB 90BKB 200BKB 200BKB 200BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 90BKB 90BKB 90BKB 90BKB 200BKB 200BKB 200BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 90BKB 90BKB 90BKB 90BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

2 X SLEEVE#8S — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S — — — — — — — — — — — 2 X SLEEVE#6 2 X SLEEVE#6S 2 X SLEEVE#8 2 X SLEEVE#8S

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3/0

4/0 solid

4/0

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Exothermic Welding System

• Stranded Conductor

CC7-4-1/0#8S CC7-4-2/02/0 CC7-4-2/01/0 CC7-4-2/01/0S CC7-4-2/0#1 CC7-4-2/0#1S CC7-4-2/0#2 CC7-4-2/0#4 CC7-4-2/0#6 CC7-4-2/0#6S CC7-4-2/0#8 CC7-4-2/0#8S CC7-4-3/03/0 CC7-4-3/02/0 CC7-4-3/01/0 CC7-4-3/01/0S CC7-4-3/0#1 CC7-4-3/0#1S CC7-4-3/0#2 CC7-4-3/0#2S CC7-4-3/0#4 CC7-4-3/0#6 CC7-4-3/0#6S CC7-4-3/0#8 CC7-4-3/0#8S CC7-4-4/0S4/0 CC7-4-4/0S4/0S CC7-4-4/0S3/0 CC7-4-4/0S2/0 CC7-4-4/0S1/0 CC7-4-4/0S1/0S CC7-4-4/0S#1 CC7-4-4/0S#1S CC7-4-4/0S#2 CC7-4-4/0S#2S CC7-4-4/0S#4 CC7-4-4/0S#6 CC7-4-4/0S#6S CC7-4-4/0S#8 CC7-4-4/0S#8S CC7-4-4/04/0 CC7-4-4/04/0S CC7-4-4/03/0 CC7-4-4/02/0 CC7-4-4/01/0 CC7-4-4/01/0S CC7-4-4/0#1 CC7-4-4/0#1S CC7-4-4/0#2 CC7-4-4/0#2S CC7-4-4/0#4 CC7-4-4/0#6 CC7-4-4/0#6S CC7-4-4/0#8 CC7-4-4/0#8S

WIRE SIZE (A)

Technical Services Tel: 888.862.3289 www.tnb.com

C-101


Cable to Cable CC11 Exothermic Welding System

CAT. NO.

C-102

A

B

• Stranded Conductor • Solid Circular Conductor

www.tnb.com

CC11-7-#6S#6S CC11-7-#6#6 CC11-7-#4#4 CC11-7-#2#2 CC11-7-#2#4 CC11-7-#2S#2S CC11-7-#1#1 CC11-7-#1#2 CC11-7-#1#4 CC11-7-1/01/0 CC11-7-1/0#1 CC11-7-1/0#2 CC11-7-1/0#4 CC11-7-2/02/0 CC11-7-2/01/0 CC11-7-2/0#1 CC11-7-2/0#2 CC11-7-3/03/0 CC11-7-3/02/0 CC11-7-3/01/0 CC11-7-3/0#1 CC11-7-3/0#2 CC11-7-4/04/0 CC11-7-4/03/0 CC11-7-4/02/0 CC11-7-4/01/0 CC11-7-4/0#1 CC11-7-4/0#2 CC11-7-250K250K CC11-7-250K4/0 CC11-7-250K3/0 CC11-7-250K2/0 CC11-7-250K1/0 CC11-7-250K#1 CC11-7-250K#2 CC11-8-300K300K CC11-8-300K250K CC11-7-300K4/0 CC11-7-300K3/0 CC11-7-300K2/0 CC11-7-300K1/0 CC11-7-300K#1 CC11-7-300K#2 CC11-8-350K350K CC11-8-350K300K CC11-8-350K250K CC11-8-350K4/0 CC11-8-350K3/0 CC11-7-350K2/0 CC11-7-350K1/0 CC11-7-350K#1 CC11-7-350K#2 CC11-8-500K500K CC11-8-500K350K CC11-8-500K300K CC11-8-500K250K CC11-8-500K4/0 CC11-8-500K3/0 CC11-8-500K2/0 CC11-8-500K1/0 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

WIRE SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

6 solid 6 4 2

6 solid 6 4 2 4 2 solid 1 2 4 1/0 1 2 4 2/0 1/0 1 2 3/0 2/0 1/0 1 2 4/0 3/0 2/0 1/0 1 2 250 4/0 3/0 2/0 1/0 1 2 300 250 4/0 3/0 2/0 1/0 1 2 350 300 250 4/0 3/0 2/0 1/0 1 2 500 350 300 250K 4/0 3/0 2/0 1/0

32BKB 45BKB 65BKB 90BKB 65BKB 90BKB 115BKB 90BKB 90BKB 150BKB 150BKB 115BKB 115BKB 200BKB 200BKB 150BKB 150BKB 250BKB 200BKB 200BKB 150BKB 150BKB 250BKB 250BKB 200BKB 200BKB 150BKB 150BKB 2 X 150BKB 2 X 150BKB 2 X 150BKB 250BKB 250BKB 200BKB 150BKB 2 X 200BKB 2 X 200BKB 2 X 150BKB 2 X 150BKB 250BKB 250BKB 200BKB 150BKB 2 X 250BKB 2 X 250BKB 2 X 250BKB 2 X 200BKB 2 X 200BKB 2 X 150BKB 250BKB 200BKB 200BKB 3 X 250BKB 3 X 200BKB 3 X 200BKB 2 X 250BKB 2 X 250BKB 2 X 250BKB 2 X 200BKB 2 X 150BKB

HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK8 HCPK8 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK7 HCPK8 HCPK8 HCPK8 HCPK8 HCPK8 HCPK7 HCPK7 HCPK7 HCPK7 HCPK8 HCPK8 HCPK8 HCPK8 HCPK8 HCPK8 HCPK8 HCPK8

4 X SLEEVE#6S 4 X SLEEVE#6 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 solid 1

1/0

2/0

3/0

4/0

250

300

350

500

Technical Services Tel: 888.862.3289


Cable to Ground Rod - Quick Reference CR1 See Page C-104

Exothermic Welding System

CR2 See Page C-105

CR3 See Page C-106

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-103


Cable to Ground Rod CR1 Exothermic Welding System

CAT. NO. B A

• Stranded Conductor • Solid Circular Conductor

CR1-3-500#6 CR1-3-500#6S CR1-3-500#4 CR1-3-500#4S CR1-3-500#2 CR1-3-500#2S CR1-4-500#1 CR1-4-5001/0 CR1-4-5001/0S CR1-4-5002/0 CR1-4-5003/0 CR1-4-5004/0 CR1-4-500250K CR1-4-500300K CR1-3-500L#6 CR1-3-500L#6S CR1-3-500L#4 CR1-3-500L#4S CR1-3-500L#2 CR1-3-500L#2S CR1-4-500L#1 CR1-4-500L1/0 CR1-4-500L1/0S CR1-4-500L2/0 CR1-4-500L3/0 CR1-4-500L4/0 CR1-4-500L250K CR1-4-500L300K CR1-3-625#6 CR1-3-625#6S CR1-3-625#4 CR1-3-625#4S CR1-4-625#2 CR1-4-625#2S CR1-4-625#1 CR1-4-6251/0 CR1-4-6251/0S CR1-4-6252/0 CR1-4-6253/0 CR1-4-6254/0 CR1-4-625250K CR1-4-625300K CR1-4-625350K CR1-4-625500K CR1-3-750#6 CR1-3-750#6S CR1-3-750#4 CR1-3-750#4S CR1-4-750#2 CR1-4-750#2S CR1-4-750#1 CR1-4-7501/0 CR1-4-7501/0S CR1-4-7502/0 CR1-4-7503/0 CR1-4-7504/0 CR1-4-750250K CR1-4-750300K CR1-4-750350K CR1-4-750500K

ROD SIZE (A)

WIRE SIZE (B)

1 ⁄2" Nominal Diameter Actual Shank Dia. 0.476" (Non UL Rod)

6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500

1 ⁄2" True Diameter Actual Shank Dia. 0.502" (UL Rod)

5 ⁄8" Nominal Diameter Actual Shank Dia. 0.560"

3 ⁄4" Nominal Diameter Actual Shank Dia. 0.678"

For Connections to Threaded Rods - Remove Top Threaded Section

C-104

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

WELDING HANDLE CLAMP POWDER SIZE TYPE

65BKB 65BKB 65BKB 45BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB 32BKB 32BKB 45BKB 45BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB

HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

SLEEVE

STD. CTN.

SLEEVE#6 SLEEVE#6S — — — — — — — — — — — — 1 X SLEEVE#6 1 X SLEEVE#6S — — — — — — — — — — — — 1 X SLEEVE#6 1 X SLEEVE#6S — — — — — — — — — — — — — — 1 X SLEEVE#6 1 X SLEEVE#6S — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


Cable to Ground Rod CR2 CAT. NO.

A

• Solid Circular Conductor

WIRE SIZE (B)

1 ⁄2" Nominal Diameter Actual Shank Dia. 0.476" (Non UL Rod)

6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500 6 6 solid 4 4 solid 2 2 solid 1 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500

1 ⁄2" True Diameter Actual Shank Dia. 0.502" (UL Rod)

5 ⁄8" Nominal Diameter Actual Shank Dia. 0.560"

3 ⁄4" Nominal Diameter Actual Shank Dia. 0.678"

WELDING HANDLE CLAMP POWDER SIZE TYPE

65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB 200BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB 200BKB 32BKB 32BKB 32BKB 32BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 150BKB 200BKB 200BKB 250BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 150BKB 200BKB 200BKB 250BKB

HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3 HCPK3 HCPK3 HCPK3 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

SLEEVE

STD. CTN.

SLEEVE#6 SLEEVE#6S — — — — — — — — — — — — SLEEVE#6 SLEEVE#6S — — — — — — — — — — — — SLEEVE#6 SLEEVE#6S — — — — — — — — — — — — — — SLEEVE#6 SLEEVE#6S — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Exothermic Welding System

• Stranded Conductor

B

CR2-3-500#6 CR2-3-500#6S CR2-3-500#4 CR2-3-500#4S CR2-4-500#2 CR2-4-500#2S CR2-4-500#1 CR2-4-5001/0 CR2-4-5001/0S CR2-4-5002/0 CR2-4-5003/0 CR2-4-5004/0 CR2-4-500250K CR2-4-500300K CR2-3-500L#6 CR2-3-500L#6S CR2-3-500L#4 CR2-3-500L#4S CR2-4-500L#2 CR2-4-500L#2S CR2-4-500L#1 CR2-4-500L1/0 CR2-4-500L1/0S CR2-4-500L2/0 CR2-4-500L3/0 CR2-4-500L4/0 CR2-4-500L250K CR2-4-500L300K CR2-3-625#6 CR2-3-625#6S CR2-3-625#4 CR2-3-625#4S CR2-4-625#2 CR2-4-625#2S CR2-4-625#1 CR2-4-6251/0 CR2-4-6251/0S CR2-4-6252/0 CR2-4-6253/0 CR2-4-6254/0 CR2-4-625250K CR2-4-625300K CR2-4-625350K CR2-4-625500K CR2-3-750#6 CR2-3-750#6S CR2-3-750#4 CR2-3-750#4S CR2-4-750#2 CR2-4-750#2S CR2-4-750#1 CR2-4-7501/0 CR2-4-7501/0S CR2-4-7502/0 CR2-4-7503/0 CR2-4-7504/0 CR2-4-750250K CR2-4-750300K CR2-4-750350K CR2-4-750500K

ROD SIZE (A)

For Connections to Threaded Rods - Remove Top Threaded Section

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-105


Cable to Ground Rod CR3 ROD SIZE (A)

WIRE SIZE (B)

⁄2" Nominal Diameter Actual Shank Dia. 0.476" (Non UL Rod)

1/0 1/0 solid 2/0 3/0 4/0 250 300 1/0 1/0 solid 2/0 3/0 4/0 250 300 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500 1/0 1/0 solid 2/0 3/0 4/0 250 300 350 500

Exothermic Welding System

CAT. NO.

A B

• Stranded Conductor • Solid Circular Conductor

CR3-9-5001/0 CR3-9-5001/0S CR3-9-5002/0 CR3-9-5003/0 CR3-9-5004/0 CR3-9-500250K CR3-9-500300K CR3-9-500L1/0 CR3-9-500L1/0S CR3-9-500L2/0 CR3-9-500L3/0 CR3-9-500L4/0 CR3-9-500L250K CR3-9-500300K CR3-9-6251/0 CR3-9-6251/0S CR3-9-6252/0 CR3-9-6253/0 CR3-9-6254/0 CR3-9-625250K CR3-9-625300K CR3-9-625350K CR3-10-625500K CR3-9-7501/0 CR3-9-7501/0S CR3-9-7502/0 CR3-9-7503/0 CR3-9-7504/0 CR3-9-750250K CR3-9-750300K CR3-10-750350K CR3-10-750500K

1

1 ⁄2" Nominal Diameter Actual Shank Dia. 0.502" (UL Rod)

⁄8" Nominal Diameter Actual Shank Dia. 0.560" 5

3 ⁄4" Nominal Diameter Actual Shank Dia. 0.678"

For Connections to Threaded Rods - Remove Top Threaded Section

C-106

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

WELDING HANDLE CLAMP POWDER SIZE TYPE

115BKB 115BKB 115BKB 150BKB 150BKB 150BKB 200BKB 115BKB 115BKB 115BKB 150BKB 150BKB 150BKB 200BKB 115BKB 115BKB 115BKB 150BKB 150BKB 150BKB 200BKB 250BKB 2 X 200BKB 115BKB 115BKB 115BKB 115BKB 115BKB 200BKB 200BKB 2 X 150BKB 2 X 250BKB

HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK5 and FRAME2 HCPK5 and FRAME2 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK4 and FRAME1 HCPK5 and FRAME2 HCPK5 and FRAME2

SLEEVE

STD. CTN.

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


Cable to Rebar - Quick Reference

CRE3

See Page C-108

See Page C-108

CRE4

CRE6

See Page C-109

See Page C-109

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Exothermic Welding System

CRE1

Technical Services Tel: 888.862.3289 www.tnb.com

C-107


Cable to Re-Bar B

CRE1

Exothermic Welding System

CAT. NO. CRE1-4-#43R CRE1-4-#2S3R CRE1-4-#23R CRE1-4-#13R CRE1-4-1/03R CRE1-4-2/03R CRE1-4-3/03R CRE1-3-#4Z CRE1-3-#2SZ CRE1-3-#2Z CRE1-3-#1Z CRE1-3-1/0Z CRE1-3-2/0Z CRE1-3-3/0Z CRE1-3-4/0Z CRE1-3-#4Y CRE1-3-#2SY CRE1-3-#2Y CRE1-3-#1Y CRE1-3-1/0Y CRE1-3-2/0Y CRE1-3-3/0Y CRE1-3-4/0Y

A

• Stranded Conductor • Solid Circular Conductor

REBAR SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

PACKING

STD. CTN.

3

4 2 solid 2 1 1/0 2/0 3/0 4 2 solid 2 1 1/0 2/0 3/0 4/0 4 2 solid 2 1 1/0 2/0 3/0 4/0

32BKB 45BKB 45BKB 65BKB 90BKB 90BKB 115BKB 32BKB 45BKB 45BKB 65BKB 90BKB 90BKB 115BKB 115BKB 32BKB 45BKB 45BKB 65BKB 90BKB 90BKB 115BKB 115BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B

— — — — — — — — — — — — — — — — — — — — — — —

None None None None None None None Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REBAR SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

PACKING

STD. CTN.

4 TO 7

4 2 solid 2 1 1/0 2/0 3/0 4/0 4 2 solid 2 1 1/0 2/0 3/0 4/0

90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 150BKB 150BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 150BKB 150BKB

HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A

— — — — — — — — — — — — — — — —

Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 TO 7

8 TO 11

CRE3 A

CAT. NO. B

• Stranded Conductor • Solid Circular Conductor

C-108

www.tnb.com

CRE3-3-#4Z CRE3-3#2SZ CRE3-3-#2Z CRE3-4-#1Z CRE3-4-1/0Z CRE3-4-2/0Z CRE3-4-3/0Z CRE3-4-4/0Z CRE3-3-#4Y CRE3-3-#2SY CRE3-3-#2Y CRE3-4-#1Y CRE3-4-1/0Y CRE3-4-2/0Y CRE3-4-3/0Y CRE3-4-4/0Y

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

8 TO 11

Technical Services Tel: 888.862.3289


Cable to Re-Bar B

CRE4

A

CAT. NO.

• Solid Circular Conductor

CRE4-3-#4Z 4 TO 7 CRE4-3-#2SZ CRE4-3-#2Z CRE4-3-#1Z CRE4-3-1/OZ CRE4-3-2/0Z CRE4-3-3/0Z CRE4-3-4/0Z CRE4-3-#4Y 8 TO 11 CRE4-3-#2SY CRE4-3-#2Y CRE4-3-#1Y CRE4-3-1/0Y CRE4-3-2/0Y CRE4-3-3/0Y CRE4-3-4/0Y

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

CRADLE

SLEEVE

4 2 solid 2 1 1/0 2/0 3/0 4/0 4 2 solid 2 1 1/0 2/0 3/0 4/0

65BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 65BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB

HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B HCPK3B

HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD HCPK3BMOD

— — — — — — — — — — — — — — — —

PACKING

STD. CTN.

Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Exothermic Welding System

• Stranded Conductor

REBAR SIZE (A)

CRE6 A

CAT. NO. B

• Stranded Conductor • Solid Circular Conductor

CRE6-3-#4Z CRE6-3#2SZ CRE6-3-#2Z CRE6-3-#1Z CRE6-4-1/0Z CRE6-4-2/0Z CRE6-4-3/0Z CRE6-4-4/0Z CRE6-3-#4Y CRE6-3-#2SY CRE6-3-#2Y CRE6-3-#1Y CRE6-4-1/0Y CRE6-4-2/0Y CRE6-4-3/0Y CRE6-4-4/0Y

REBAR SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

PACKING

STD. CTN.

4 TO 7

4 2 solid 2 1 1/0 2/0 3/0 4/0 4 2 solid 2 1 1/0 2/0 3/0 4/0

65BKB 65BKB 65BKB 90BKB 115BKB 115BKB 150BKB 150BKB 65BKB 65BKB 65BKB 90BKB 115BKB 115BKB 150BKB 150BKB

HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A HCPK3A

— — — — — — — — — — — — — — — —

Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A Pack-A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 TO 11

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-109


Exothermic Welding System

Cable to Steel Surface and Pipe - Quick Reference

C-110

CS1

CS2

CS3

See Page C-111

See Page C-111

See Page C-112

CS4

CS7

CS8

See Page C-113

See Page C-114

See Page C-115

CS9

CS25

CS27

See Page C-115

See Page C-116

See Page C-117

CS31

CS32

CS34

See Page C-118

See Page C-119

See Page C-120

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Steel Surface and Pipe CS1 – For Flat Surfaces CAT. NO.

A

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

1/0 2/0 3/0 4/0 250 300 350 500 750 1000

90BKB 90BKB 115BKB 115BKB 115BKB 150BKB 200BKB 200BKB 2 X 150BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — —

1 1 1 1 1 1 1 1 1 1

Mold Sealing Compound (MSC) will be required if surface is uneven.

• Stranded Conductor • Solid Circular Conductor

CS2 – For Flat Surfaces CAT. NO.

A

CS2-4-1/0 CS2-4-2/0 CS2-4-3/0 CS2-4-4/0 CS2-4-250K CS2-4-300K CS2-4-350K CS2-5-500K

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

1/0 2/0 3/0 4/0 250 300 350 500

90BKB 115BKB 115BKB 150BKB 150BKB 200BKB 250BKB 2 X 150BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — —

1 1 1 1 1 1 1 1

Exothermic Welding System

CS1-4-1/0 CS1-4-2/0 CS1-4-3/0 CS1-4-4/0 CS1-4-250K CS1-4-300K CS1-4-350K CS1-4-500K CS1-4-750K CS1-4-1000K

WIRE SIZE (A)

Mold Sealing Compound (MSC) will be required if surface is uneven.

• Stranded Conductor • Solid Circular Conductor

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-111


Cable to Steel Surface and Pipe

Exothermic Welding System

CS3 – For Flat Surfaces A

• Stranded Conductor • Solid Circular Conductor

CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS3-4-#6 CS3-4-#4 CS3-4-#2S CS3-4-#2 CS3-4-#1 CS3-4-1/0 CS3-4-2/0 CS3-4-3/0 CS3-4-4/0 CS3-4-250K CS3-4-300K CS3-4-350K CS3-4-500K CS3-5-750K CS3-5-1000K

#6 #4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000

45BKB 45BKB 45BKB 45BKB 65BKB 90BKB 90BKB 115BKB 115BKB 115BKB 150BKB 200BKB 200BKB 2 X 150BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5

SLEEVE#6 — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Mold Sealing Compound (MSC) will be required if surface is uneven.

CS3 – For Pipes CAT. NO.

A

• Stranded Conductor • Solid Circular Conductor

CS3-4-#4C CS3-4-#4D CS3-4-#4F CS3-4-#4G CS3-4-#2SC CS3-4-#2SD CS3-4-#2SF CS3-4-#2SG CS3-4-#2C CS3-4-#2D CS3-4-#2F CS3-4-#2G CS3-4-#1C CS3-4-#1D CS3-4-#1F CS3-4-#1G CS3-4-#1/0C CS3-4-#1/0D CS3-4-#1/0F CS3-4-#1/0G CS3-4-#2/0C CS3-4-#2/0D CS3-4-#2/0F CS3-4-#2/0G CS3-4-#3/0C CS3-4-#3/0D CS3-4-#3/0F CS3-4-#3/0G CS3-4-#4/0C CS3-4-#4/0D CS3-4-#4/0F CS3-4-#4/0G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

OVER 14" USE CS3 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-112

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Steel Surface and Pipe CS4 – For Flat Surfaces WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS4-4-#6 CS4-4-#4 CS4-4-#2S CS4-4-#2 CS4-4-#1 CS4-5-1/0 CS4-5-2/0 CS4-5-3/0 CS4-5-4/0 CS4-5-250K

#6 #4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250

90BKB 90BKB 115BKB 115BKB 115BKB 200BKB 200BKB 250BKB 250BKB 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5

SLEEVE#6 — — — — — — — — —

1 1 1 1 1 1 1 1 1 1

Mold Sealing Compound (MSC) will be required if surface is uneven.

• Stranded Conductor • Solid Circular Conductor

CS4 – For Pipes CAT. NO.

A

• Stranded Conductor • Solid Circular Conductor

CS4-4-#4C CS4-4-#4D CS4-4-#4F CS4-4-#4G CS4-4-#2SC CS4-4-#2SD CS4-4-#2SF CS4-4-#2SG CS4-4-#2C CS4-4-#2D CS4-4-#2F CS4-4-#2G CS4-4-#1C CS4-4-#1D CS4-4-#1F CS4-4-#1G CS4-5-1/0C CS4-5-1/0D CS4-5-1/0F CS4-5-1/0G CS4-5-2/0C CS4-5-2/0D CS4-5-2/0F CS4-5-2/0G CS4-5-3/0C CS4-5-3/0D CS4-5-3/0F CS4-5-3/0G CS4-5-4/0C CS4-5-4/0D CS4-5-4/0F CS4-5-4/0G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 250BKB 250BKB 250BKB 250BKB 250BKB 250BKB 250BKB 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

Exothermic Welding System

A

CAT. NO.

OVER 14" USE CS4 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-113


Cable to Steel Surface and Pipe CS7 – For Flat Surfaces Exothermic Welding System

A

• Stranded Conductor

CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS7-4-#4 CS7-4-#2S CS7-4-#2 CS7-4-#1 CS7-4-1/0 CS7-4-2/0 CS7-5-3/0 CS7-5-4/0 CS7-5-250K CS7-5-300K CS7-6-350K CS7-6-500K

#4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250 300 350 500

65BKB 65BKB 65BKB 90BKB 90BKB 150BKB 200BKB 200BKB 200BKB 250BKB 2 X 150BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5

— — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1

Use Mold Sealing Compound (MSC) to ensure effective sealing.

• Solid Circular Conductor

CS7 – For Pipes A

CAT. NO.

• Stranded Conductor • Solid Circular Conductor

CS7-4-#4C CS7-4-#4D CS7-4-#4F CS7-4-#4G CS7-4-#2SC CS7-4-#2SD CS7-4-#2SF CS7-4-#2SG CS7-4-#2C CS7-4-#2D CS7-4-#2F CS7-4-#2G CS7-4-#1C CS7-4-#1D CS7-4-#1F CS7-4-#1G CS7-4-1/0C CS7-4-1/0D CS7-4-1/0F CS7-4-1/0G CS7-4-2/0C CS7-4-2/0D CS7-4-2/0F CS7-4-2/0G CS7-5-3/0C CS7-5-3/0D CS7-5-3/0F CS7-5-3/0G CS7-5-4/0C CS7-5-4/0D CS7-5-4/0F CS7-5-4/0G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 150BKB 150BKB 150BKB 150BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

OVER 14" USE CS7 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-114

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Steel Surface and Pipe CS8 – For Flat Surfaces

A

CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS8-2-#6 CS8-2-#4 CS8-2-#2S CS8-2-#2 CS8-2-#1

#6 #4 #2 solid #2 #1

45BKB 45BKB 45BKB 45BKB 65BKB

HCPK2 HCPK2 HCPK2 HCPK2 HCPK2

SLEEVE#6 — — — —

1 1 1 1 1

Use Mold Sealing Compound (MSC) to ensure effective sealing.

• Solid Circular Conductor

CS9 – For Flat Surfaces

A

CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS9-2-#6 CS9-2-#4 CS9-2-#2S CS9-2-#2 CS9-2-#1

#6 #4 #2 solid #2 #1

45BKB 45BKB 45BKB 45BKB 65BKB

HCPK2 HCPK2 HCPK2 HCPK2 HCPK2

SLEEVE#6 — — — —

1 1 1 1 1

Exothermic Welding System

• Stranded Conductor

Use Mold Sealing Compound (MSC) to ensure effective sealing.

• Stranded Conductor • Solid Circular Conductor

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-115


Cable to Steel Surface and Pipe

Exothermic Welding System

CS25 – For Flat Surfaces

A

• Stranded Conductor • Solid Circular Conductor

CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS25-4-#4 CS25-4-#2S CS25-4-#2 CS25-4-#1 CS25-4-1/0 CS25-4-2/0 CS25-4-3/0 CS25-4-4/0 CS25-4-250K CS25-4-300K CS25-4-350K CS25-4-500K

#4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250 300 350 500

65BKB 65BKB 65BKB 90BKB 115BKB 115BKB 150BKB 150BKB 200BKB 200BKB 250BKB 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1

Use Mold Sealing Compound (MSC) to ensure effective sealing.

CS25 – For Pipes CAT. NO.

A

• Stranded Conductor • Solid Circular Conductor

CS25-4-#4C CS25-4-#4D CS25-4-#4F CS25-4-#4G CS25-4-#2SC CS25-4-#2SD CS25-4-#2SF CS25-4-#2SG CS25-4-#2C CS25-4-#2D CS25-4-#2F CS25-4-#2G CS25-4-#1C CS25-4-#1D CS25-4-#1F CS25-4-#1G CS25-4-1/0C CS25-4-1/0D CS25-4-1/0F CS25-4-1/0G CS25-4-2/0C CS25-4-2/0D CS25-4-2/0F CS25-4-2/0G CS25-4-3/0C CS25-4-3/0D CS25-4-3/0F CS25-4-3/0G CS25-4-4/0C CS25-4-4/0D CS25-4-4/0F CS25-4-4/0G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 150BKB 150BKB 150BKB 150BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

OVER 14" USE CS7 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-116

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Steel Surface and Pipe A

CS27 – For Flat Surfaces

• Solid Circular Conductor

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

CS27-4-#6 CS27-4-#4 CS27-4-#2S CS27-4-#2 CS27-4-#1 CS27-4-1/0 CS27-4-2/0 CS27-4-3/0 CS27-4-4/0 CS27-4-250K

#6 #4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250

45BKB 45BKB 45BKB 45BKB 65BKB 115BKB 115BKB 150BKB 150BKB 150BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

SLEEVE#6 — — — — — — — — —

1 1 1 1 1 1 1 1 1 1

Use Mold Sealing Compound (MSC) to ensure effective sealing.

A

CS27 – For Pipes CAT. NO.

• Stranded Conductor • Solid Circular Conductor

CS27-4-#4C CS27-4-#4D CS27-4-#4F CS27-4-#4G CS27-4-#2SC CS27-4-#2SD CS27-4-#2SF CS27-4-#2SG CS27-4-#2C CS27-4-#2D CS27-4-#2F CS27-4-#2G CS27-4-#1C CS27-4-#1D CS27-4-#1F CS27-4-#1G CS27-4-110C CS27-4-110D CS27-4-110F CS27-4-110G CS27-4-210C CS27-4-210D CS27-4-210F CS27-4-210G CS27-4-310C CS27-4-310D CS27-4-310F CS27-4-310G CS27-4-410C CS27-4-410D CS27-4-410F CS27-4-410G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB 150BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

Exothermic Welding System

• Stranded Conductor

CAT. NO.

OVER 14" USE CS7 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-117


Cable to Steel Surface and Pipe

Exothermic Welding System

CS31 – For Flat Surfaces CAT. NO.

WIRE SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

• Stranded Conductor

CS31-4-#6 CS31-4-#4 CS31-4-#2S CS31-4-#2 CS31-4-#1 CS31-4-1/0 CS31-4-2/0 CS31-4-3/0 CS31-4-4/0 CS31-4-250K CS31-4-300K CS31-4-350K CS31-4-500K

#6 #4 #2 solid #2 #1 1/0 2/0 3/0 4/0 250 300 350 500

45BKB 45BKB 45BKB 45BKB 65BKB 90BKB 90BKB 115BKB 115BKB 115BKB 150BKB 200BKB 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

SLEEVE#6 — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1

• Solid Circular Conductor

Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.) Use Mold Sealing Compound (MSC) to ensure effective sealing.

A

CS31 – For Pipes CAT. NO.

A

• Stranded Conductor • Solid Circular Conductor

CS31-4-#4C CS31-4-#4D CS31-4-#4F CS31-4-#4G CS31-4-#2SC CS31-4-#2SD CS31-4-#2SF CS31-4-#2SG CS31-4-#2C CS31-4-#2D CS31-4-#2F CS31-4-#2G CS31-4-#1C CS31-4-#1D CS31-4-#1F CS31-4-#1G CS31-4-1/0C CS31-4-1/0D CS31-4-1/0F CS31-4-1/0G CS31-4-2/0C CS31-4-2/0D CS31-4-2/0F CS31-4-2/0G CS31-4-3/0C CS31-4-3/0D CS31-4-3/0F CS31-4-3/0G CS31-4-4/0C CS31-4-4/0D CS31-4-4/0F CS31-4-4/0G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

1/0

2/0

3/0

4/0

OVER 14" USE CS31 FOR FLAT SURFACE Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.) Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-118

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Steel Surface and Pipe CS32 – For Pipes B

CAT. NO.

A

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB

HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2

— — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1

#2 solid

#2

#1

• Stranded Conductor

OVER 14" USE CS8 FOR FLAT SURFACE

CS32-4-#1/0D CS32-4-#1/0F CS32-4-#1/0G CS32-4-#2/0D CS32-4-#2/0F CS32-4-#2/0G CS32-4-#3/0D CS32-4-#3/0F CS32-4-#3/0G CS32-4-#4/0D CS32-4-#4/0F CS32-4-#4/0G

1/0

2/0

3/0

4/0

2 ⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 3

90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB

Exothermic Welding System

CS32-2-#4C CS32-2#4D CS32-2-#4F CS32-2-#4G CS32-2-#2SC CS32-2-#2SD CS32-2-#2SF CS32-2-#2SG CS32-2-#2C CS32-2-#2D CS32-2-#2F CS32-2-#2G CS32-2-#1D CS32-2-#1F CS32-2-#1G

WIRE SIZE (A)

OVER 14" USE CS1 FOR FLAT SURFACE Add “R” or “L” to denote wire exiting left or right. (Example: CS31-6-#6R for #6 wire exiting on the right.) Use Mold Sealing Compound (MSC) to ensure effective sealing.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-119


Cable to Steel Surface and Pipe CS34 – For Pipes Exothermic Welding System

B

A

B

CAT. NO. CS34-2-#4C CS34-2-#4D CS34-2-#4F CS34-2-#4G CS34-2-#2SC CS34-2-#2SD CS34-2-#2SF CS34-2-#2SG CS34-2-#2C CS34-2-#2D CS34-2-#2F CS34-2-#2G CS34-2-#1D CS34-2-#1F CS34-2-#1G

WIRE SIZE (A)

PIPE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4

11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 11⁄2" to 23⁄4" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14"

45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB

HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2 HCPK2

— — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4

— — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1

#2S

#2

#1

OVER 14" USE CS8 FOR FLAT SURFACE

• Stranded Conductor

CS34-4-#1/0D CS34-4-#1/0F CS34-4-#1/0G CS34-4-#2/0D CS34-4-#2/0F CS34-4-#2/0G CS34-4-#3/0D CS34-4-#3/0F CS34-4-#3/0G CS34-4-#4/0D CS34-4-#4/0F CS34-4-#4/0G

1/0

2/0

3/0

4/0

2 ⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 23⁄4" to 61⁄2" 61⁄2" to 10" 10" to 14" 3

90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 115BKB 115BKB 150BKB 150BKB 150BKB

OVER 14" USE CS1 FOR FLAT SURFACE Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-120

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cable to Bar - Quick Reference CB1 See Page C-122

Exothermic Welding System

CB4 See Page C-123

CB29 See Page C-124

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-121


Cable to Bar CB1 – For Pipes A

Exothermic Welding System

B

C-122

• Stranded Conductor • Solid Circular Conductor • Rectangular Tape or Bar

www.tnb.com

CAT. NO. CB1-4-#4181 CB1-4-#2181 CB1-4-#2181 CB1-4-#1181 CB1-4-1/0181 CB1-4-1/03161 CB1-4-1/0141 CB1-4-2/0181 CB1-4-2/03161 CB1-4-2/0141 CB1-4-3/018 CB1-4-3/0161 CB1-4-3/0141 CB1-4-4/03161 CB1-4-4/0141 CB1-4-4/014112 CB1-4-4/0142 CB1-4-4/0143 CB1-4-250K3161 CB1-4-250K141 CB1-4-250K14112 CB1-4-250K142 CB1-4-250K143 CB1-4-300K141 CB1-4-300K14112 CB1-4-300K142 CB1-4-300K143 CB1-4-350K141 CB1-4-350K14112 CB1-4-350K142 CB1-4-350K143 CB1-4-500K14112 CB1-4-500K142 CB1-4-500K143 CB1-4-500K38112 CB1-5-750K142 CB1-5-750K143 CB1-5-750K38112 CB1-5-750K382 CB1-5-750K383 CB1-5-1000K143 CB1-5-1000K382 CB1-5-1000K383 CB1-5-1000K122 CB1-5-1000K123

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

WIRE SIZE (A)

BAR SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

#4 #2 solid #2 #1 1/0

⁄8" X 1" ⁄8" X 1" 1 ⁄8" X 1" 1 ⁄8" X 1" 1 ⁄8" X 1" 3 ⁄16" X 1" 1 ⁄4" X 1" 1 ⁄8" X 1" 3 ⁄16" X 1" 1 ⁄4" X 1" 1 ⁄8" X 1" 3 ⁄16" X 1" 1 ⁄4" X 1" 3 ⁄16" X 1" 1 ⁄4" X 1" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3" 3 ⁄16" X 1" 1 ⁄4" X 1" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3" 1 ⁄4" X 1" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3" 1 ⁄4" X 1" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3" 3 ⁄8" X11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 3' 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 1 ⁄4" X 3" 3 ⁄8" X 2" 3 ⁄8" X 3" 1 ⁄2" X 2" 1 ⁄2" X 3"

45BKB 45BKB 45BKB 45BKB 45BKB 65BKB 65BKB 65BKB 65BKB 65BKB 65BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 115BKB 115BKB 200BKB 200BKB 200BKB 200BKB 2 X 150BKB 2 X 150BKB 2 X 150BKB 2 X 150BKB 2 X 150BKB 2 X 200BKB 2 X 200BKB 2 X 200BKB 2 X 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2/0

3/0

4/0

250

300

350

500

750

1000

1 1

Technical Services Tel: 888.862.3289


Cable to Bar CB4 – For Flat Surfaces A

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

B

• Stranded Conductor • Solid Circular Conductor • Rectangular Tape or Bar

CB4-4-#2S14112 CB4-4-214112 CB4-4-1/014112 CB4-4-2/014112 CB4-4-3/014112 CB4-4-4/014112 CB4-4-250K14112 CB4-4-300K14112 CB4-4-350K14112 CB4-4-500K1411 CB4-4-#2S38112 CB4-4-#238112 CB4-4-1/038112 CB4-4-2/038112 CB4-4-4/038112 CB4-4-250K38112 CB4-4-300K38112 CB4-4-350K38112 CB4-4-500K38112 CB4-5-750K38112 CB4-5-1000K38112 CB4-4-#2S12112 CB4-4-#212112 CB4-4-1/012112 CB4-4-2/012112 CB4-4-3/012112 CB4-4-4/012112 CB4-4-250K12112 CB4-4-300K12112 CB4-4-350K12112 CB4-5-500K12112 CB4-5-750K12112 CB4-5-1000K12112

⁄4" X 11⁄2" and wider

#2 solid #2 1/0 2/0 3/0 4/0 250 300 350 500 #2 solid #2 1/0 2/0 4/0 250 300 350 500 750 1000 #2 solid #2 1/0 2/0 3/0 4/0 250 300 350 500 750 1000

45BKB 45BKB 90BKB 90BKB 90BKB 90BKB 115BKB 115BKB 150BKB 200BKB 65BKB 65BKB 90BKB 90BKB 115BKB 150BKB 150BKB 200BKB 250BKB 2 X 150BKB 2 X 200BKB 90BKB 90BKB 115BKB 115BKB 150BKB 150BKB 200BKB 200BKB 250BKB 2 X 150BKB 2 X 200BKB 2 X 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

⁄8" X 11⁄2" and wider

3

⁄2" X 11⁄2" and wider

1

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Exothermic Welding System

BAR SIZE (A)

CAT. NO.

Technical Services Tel: 888.862.3289 www.tnb.com

C-123


Cable to Bar CB29 – For Flat Surfaces A

BAR SIZE (A)

WIRE SIZE (B)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄4" X 2" and wider

#2 solid #2 #1 1/0 2/0 4/0 250 500 750 #2 solid #2 solid #1 1/0 2/0 4/0 250 500 750 #2 solid #2 #1 1/0 2/0 4/0 250 500 750

250BKB 250BKB 2 X 150BKB 2 X 200BKB 2 X 200BKB 2 X 250BKB 2 X 250BKB 2 X 250BKB 3 X 200BKB 250BKB 250BKB 2 X 150BKB 2 X 200BKB 2 X 200BKB 2 X 250BKB 2 X 250BKB 2 X 250BKB 3 X 200BKB 2 X 150BKB 2 X 150BKB 2 X 200BKB 2 X 250BKB 2 X 250BKB 3 X 200BKB 3 X 200BKB 3 X 200BKB 3 X 250BKB

HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5 HCPK5

— — — — — — — — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Exothermic Welding System

CAT. NO.

B

CB29-9-#2S142 CB29-9-#2142 CB29-10-#1142 CB29-10-1/0142 CB29-10-2/0142 CB29-10-4/0142 CB29-10-250K142 CB29-10-500K142 CB29-10-750K142 CB29-9-#2S382 CB29-9-#2382 CB29-10-#1382 CB29-10-1/0382 CB29-102/0382 CB29-104/0382 CB29-10-250K382 CB29-10-500K382 CB29-10-750K382 CB29-10-#2S122 CB29-10-#2122 CB29-10-#1122 CB29-10-1/0122 CB29-10-2/0122 CB29-10-4/0122 CB29-10-250K122 CB29-10-500K122 CB29-10-750K

1

⁄8" X 2" and wider

3

⁄2" X 2" and wider

1

Use Mold Sealing Compound (MSC) to ensure effective sealing.

C-124

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Bar to Bar - Quick Reference BB2

See Page C-126

See Page C-126

BB3

BB7

See Page C-127

See Page C-127

Exothermic Welding System

BB1

BB14 See Page C-128

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-125


Bar to Bar BB1 – For Flat Surfaces Exothermic Welding System

CAT. NO.

A

BB1-4-181 BB1-4-18112 BB1-4-182 BB1-4-183 BB1-4-184 BB1-4-3161 BB1-4-3162 BB1-4-141 BB1-4-14114 BB1-4-14112 BB1-4-142 BB1-4-14212 BB1-5-143 BB1-5-144 BB1-4-381 BB1-4-38112 BB1-5-382 BB1-5-383 BB1-5-384 BB1-4-121 BB1-5-122

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 1 ⁄8" X 3" 1 ⁄8" X 4" 3 ⁄16" X 1" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 21⁄2" 1 ⁄4" X 3" 1 ⁄4" X 4" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 3 ⁄8" X 4" 1 ⁄2" X 1" 1 ⁄2" X 2"

45BKB 65BKB 90BKB 200BKB 250BKB 65BKB 115BKB 90BKB 115BKB 150BKB 200BKB 250BKB 2 X 200BKB 2 X 250BKB 150BKB 250BKB 2 X 150BKB 2 X 250BKB 3 X 200BKB 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5

— — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 1 ⁄8" X 3" 1 ⁄8" X 4" 3 ⁄16" X 1" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 21⁄2" 1 ⁄4" X 3" 1 ⁄4" X 4" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 3 ⁄8" X 4" 1 ⁄2" X 1" 1 ⁄2" X 2"

45BKB 65BKB 90BKB 200BKB 250BKB 65BKB 115BKB 90BKB 115BKB 150BKB 200BKB 250BKB 2 X 200BKB 2 X 250BKB 150BKB 250BKB 2 X 150BKB 2 X 250BKB 3 X 200BKB 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5

— — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

BB2 – For Flat Surfaces CAT. NO.

A

C-126

www.tnb.com

BB2-4-181 BB2-4-18112 BB2-4-182 BB2-4-183 BB2-4-184 BB2-4-3161 BB2-4-3162 BB2-4-141 BB2-4-14114 BB2-4-14112 BB2-4-142 BB2-4-14212 BB2-5-143 BB2-5-144 BB2-4-381 BB2-4-38112 BB2-5-382 BB2-5-383 BB2-5-384 BB2-4-121 BB2-5-122

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

1

1

Technical Services Tel: 888.862.3289


Bar to Bar BB3 – For Flat Surfaces CAT. NO.

A

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 1 ⁄8" X 3" 1 ⁄8" X 4" 3 ⁄16" X 1" 3 ⁄16 X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 21⁄2" 1 ⁄4" X 3" 1 ⁄4" X 4" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 3 ⁄8" X 4" 1 ⁄2" X 1" 1 ⁄2" X 2"

45BKB 65BKB 90BKB 200BKB 250BKB 65BKB 115BKB 90BKB 115BKB 150BKB 200BKB 250BKB 2 X 200BKB 2 X 250BKB 150BKB 250BKB 2 X 150BKB 2 X 250BKB 3 X 200BKB 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5

— — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 1 ⁄8" X 3" 1 ⁄8" X 4" 3 ⁄16" X 1" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 21⁄2" 1 ⁄4" X 3" 1 ⁄4" X 4" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 3 ⁄8" X 4" 1 ⁄2" X 1" 1 ⁄2" X 2"

45BKB 65BKB 90BKB 200BKB 250BKB 65BKB 115BKB 90BKB 115BKB 150BKB 200BKB 250BKB 2 X 200BKB 2 X 250BKB 150BKB 250BKB 2 X 150BKB 2 X 250BKB 3 X 200BKB 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5

— — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Exothermic Welding System

BB3-4-181 BB3-4-18112 BB3-4-182 BB3-4-183 BB3-4-184 BB3-4-3161 BB3-4-3162 BB3-4-141 BB3-4-14114 BB3-4-14112 BB3-4-142 BB3-4-14212 BB3-5-143 BB3-5-144 BB3-4-381 BB3-4-38112 BB3-5-382 BB3-5-383 BB3-5-384 BB3-4-121 BB3-5-122

BAR SIZE (A)

BB7 – For Flat Surfaces CAT. NO.

A

BB7-4-181 BB7-4-18112 BB7-4-182 BB7-4-183 BB7-4-184 BB7-4-3161 BB7-4-3162 BB7-4-141 BB7-4-14114 BB7-4-14112 BB7-4-142 BB7-4-14212 BB7-5-143 BB7-5-144 BB7-4-381 BB7-4-38112 BB7-5-382 BB7-5-383 BB7-5-384 BB7-4-121 BB7-5-122

1

1

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-127


Bar to Bar BB14 – For Flat Surfaces Exothermic Welding System

CAT. NO.

C-128

A

www.tnb.com

BB14-4-181 BB14-4-18112 BB14-4-182 BB14-4-183 BB14-4-184 BB14-4-3161 BB14-4-3162 BB14-4-141 BB14-4-14114 BB14-4-14112 BB14-4-142 BB14-4-14212 BB14-5-143 BB14-5-144 BB14-4-381 BB14-4-38112 BB14-5-382 BB14-5-383 BB14-5-384 BB14-4-121 BB14-5-122

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 1 ⁄8" X 3" 1 ⁄8" X4" 3 ⁄16" X 1" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 1 ⁄4" X 21⁄2" 1 ⁄4" X 3" 1 ⁄4" X 4" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 3 ⁄8" X 3" 3 ⁄8" X 4" 1 ⁄2" X 1" 1 ⁄2" X 2"

45BKB 65BKB 90BKB 200BKB 250BKB 65BKB 115BKB 90BKB 115BKB 150BKB 200BKB 250BKB 2 X 200BKB 2 X 250BKB 150BKB 250BKB 2 X 150BKB 2 X 250BKB 3 X 200BKB 200BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5 HCPK5 HCPK5 HCPK4 HCPK5

— — — — — — — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Technical Services Tel: 888.862.3289


Bar to Steel Surface - Quick Reference BS2

See Page C-130

See Page C-130

BS3

BS4

See Page C-131

See Page C-131

Exothermic Welding System

BS1

BS5 See Page C-132

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-129


Bar to Steel Surface

Exothermic Welding System

BS1 – For Flat Surfaces

A

• Rectangular Tape or Bar

CAT. NO.

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

BS1-4-181 BS1-4-18112 BS1-4-182 BS1-4-3161 BS1-4-316112 BS1-4-3162 BS1-4-141 BS1-4-14114 BS1-4-14112 BS1-5-142 BS1-4-381 BS1-4-38112 BS1-5-382 BS1-4-121 BS1-5-12112 BS1-5-122

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 3 ⁄16" X 1" 3 ⁄16" X 11⁄2" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 1 ⁄2" X 1" 1 ⁄2" X 11⁄2" 1 ⁄2" X 2"

115BKB 150BKB 200BKB 150BKB 200BKB 250BKB 150BKB 200BKB 250BKB 2 X 150BKB 200BKB 250BKB 2 X 200BKB 250BKB 2 X 200BKB 2 X 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK4 HCPK5 HCPK4 HCPK5 HCPK5

4 4 4 4 4 4 4 4 4 4 4 4 5 4 5 5

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Mold Sealing Compound (MSC) will be required if surface is uneven.

BS2 – For Flat Surfaces

A

• Rectangular Tape or Bar

CAT. NO.

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

BS2-4-181 BS2-4-18112 BS2-4-182 BS2-4-3161 BS2-4-316112 BS2-4-3162 BS2-4-141 BS2-4-14114 BS2-4-14112 BS2-5-142 BS2-4-381 BS2-4-38112 BS2-5-382 BS2-4-121 BS2-5-12112 BS2-5-122

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 3 ⁄16" X 1" 3 ⁄16" X 11⁄2" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 1 ⁄2" X 1" 1 ⁄2" X 11⁄2" 1 ⁄2" X 2"

115BKB 150BKB 200BKB 150BKB 200BKB 250BKB 150BKB 200BKB 250BKB 2 X 150BKB 200BKB 250BKB 2 X 200BKB 250BKB 2 X 200BKB 2 X 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK4 HCPK5 HCPK4 HCPK5 HCPK5

— — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Mold Sealing Compound (MSC) will be required if surface is uneven.

C-130

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Bar to Steel Surface BS3 – For Flat Surfaces A WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

BS3-4-181 BS3-4-18112 BS3-4-3161 BS3-4-316112 BS3-4-141 BS3-4-14114 BS3-4-14112 BS3-4-381 BS3-4-38112 BS3-4-121 BS3-5-12112

⁄8" X 1" ⁄8" X 11⁄2" and wider 3 ⁄16" X 1" 3 ⁄16" X 11⁄2" and wider 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" and wider 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" and wider 1 ⁄2" X 1" 1 ⁄2" X 11⁄2" and wider

115BKB 150BKB 150BKB 200BKB 150BKB 200BKB 250BKB 200BKB 250BKB 250BKB 2 X 200BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK4 HCPK4 HCPK5

— — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1

• Rectangular Tape or Bar

1

1

Mold Sealing Compound (MSC) will be required if surface is uneven.

Exothermic Welding System

BAR SIZE (A)

CAT. NO.

BS4 – For Flat Surfaces

A

CAT. NO.

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

BS4-4-181 BS4-4-18112 BS4-4-182 BS4-4-3161 BS4-4-316112 BS4-4-3162 BS4-4-141 BS4-4-14114 BS4-4-14112 BS4-5-142 BS4-4-381 BS4-4-38112 BS4-5-382 BS4-4-121 BS4-5-12112 BS4-5-122

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" 3 ⁄16" X 1" 3 ⁄16" X 11⁄2" 3 ⁄16" X 2" 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" 1 ⁄2" X 1" 1 ⁄2" X 11⁄2" 1 ⁄2" X 2"

115BKB 150BKB 200BKB 150BKB 200BKB 250BKB 150BKB 200BKB 250BKB 2 X 150BKB 200BKB 250BKB 2 X 200BKB 250BKB 2 X 200BKB 2 X 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK4 HCPK5 HCPK4 HCPK5 HCPK5

— — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Mold Sealing Compound (MSC) will be required if surface is uneven.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-131


Bar to Steel Surface BS5 – For Flat Surfaces Exothermic Welding System

CAT. NO. A

BS5-4-181 BS5-4-18112 BS5-4-182 BS5-4-3161 BS5-4-316112 BS5-4-3162 BS5-4-141 BS5-4-14114 BS5-4-14112 BS5-5-142 BS5-4-381 BS5-4-38112 BS5-5-382 BS5-4-121 BS5-5-12112 BS5-5-122

BAR SIZE (A)

WELDING POWDER SIZE

HANDLE CLAMP TYPE

SLEEVE

STD. CTN.

⁄8" X 1" ⁄8" X 11⁄2" 1 ⁄8" X 2" and wider 3 ⁄16" X 1" 3 ⁄16" X 11⁄2" 3 ⁄16" X 2" and wider 1 ⁄4" X 1" 1 ⁄4" X 11⁄4" 1 ⁄4" X 11⁄2" 1 ⁄4" X 2" and wider 3 ⁄8" X 1" 3 ⁄8" X 11⁄2" 3 ⁄8" X 2" and wider 1 ⁄2" X 1" 1 ⁄2" X 11⁄2" 1 ⁄2" X 2" and wider

115BKB 150BKB 200BKB 150BKB 200BKB 250BKB 150BKB 200BKB 250BKB 2 X 150BKB 200BKB 250BKB 2 X 200BKB 250BKB 2 X 200BKB 2 X 250BKB

HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK4 HCPK5 HCPK5 HCPK4 HCPK5 HCPK4 HCPK5 HCPK5

— — — — — — — — — — — — — — — —

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

Mold Sealing Compound (MSC) will be required if surface is uneven.

Handle Clamps

HCPK3

C-132

www.tnb.com

HCPK4

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

HCPK2


Handle Clamps, Tools and Accessories Tools and Accessories

BFC

STM1-TB

WWB1 WRB1 BFC FGUN BCM STM1-TB MSC

BCM

PACK-A SLEEVE#6 SLEEVE#6S SLEEVE#8 SLEEVE#8S SHIM

MOLD PART NO. HCPK1 HCPK2 HCPK3 HCPK3A HCPK3B HCPK3BMOD HCPK4 HCPK5 HCPK7 HCPK8 FRAME1 FRAME2

STD. CTN.

DESCRIPTION

APPLICATIONS

Cable Cleaning Brush

Cleaning of stranded and other circular section conductors

Replacement Elements (Pair) Card Cloth Brush Flint Ignitor Gun Mold Cleaning Brush Mold Scraper Tool Mold Sealing Compound

6 3 10 10 10 10 5

Packing Sleeve for #6 wire Sleeve for #6S wire Sleeve for #8 wire Sleeve for #8S wire Copper shim.

Cleaning of conductors and surfaces. Starting powder ignition. Soft brush for mold cleaning. Break up and removal of slag in mold crucible. “Mold sealing on un—even surfaces, and general mold sealing.” Mold sealing on rebar surfaces. Prevents burning of small section wire. Prevents burning of small section wire. Prevents burning of small section wire. Prevents burning of small section wire. For sealing around undersize conductors.

50 100 100 100 100 100

DESCRIPTION

APPLICATIONS

STD. CTN.

Price Key 1 Handle Price Key 2 Handle Price Key 3 Handle Clamp Price Key 3A Handle Clamp Price Key 3B Handle Clamp Price Key 3B Modified Clamp Price Key 4 Handle Clamp Price Key 5 Handle Clamp Price Key 7 Handle Clamp Price Key 8 Handle Clamp Price Key 9 Frame Price Key 10 Frame

For use on price key 1 molds For use on price key 2 molds For use on price key 3 molds Type 3A molds (connections to vertical rebars). Type 3B molds (connections to horizontal rebars). Type 3B molds (cross connections to horizontal rebars). For use on price key 4 molds. For use on price key 5 molds. For use on price key 7 molds. For use on price key 8 molds. For use with HCPK4 on price key 9 molds. For use with HCPK5 on price key 10 molds.

Exothermic Welding System

MOLD PART NO.

FGUN

1 1 1 1 1 1 1 1 1 1 1 1

FRAME 1

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-133


Sure Shot ® Welding Mold

Exothermic Welding System

Quick, easy and disposable — no maintenance required! Sure Shot® Welding Mold for Conductor to Copper Ground Rod • Fast and simple to use • Maintenance-free disposable molds • Packaged with everything necessary to make a connection • Biodegradable ceramic mold can be left underground • Ergonomic hexagonal design allows easy handling, even with gloves For the ultimate in speedy, convenient connections, try the Sure Shot® Welding Mold, an extension of the Blackburn® line of exothermic welding products. Sure Shot® molds come packaged with all of the components you need to make a connection. The mold’s hexagonal shape makes it easy to pick up and hold without removing your safety gloves and also ensures that it won’t roll away while you’re preparing the connection. To make a connection, simply position the Sure Shot® mold, add the weld powder and starting powder and ignite with a flint gun. It’s that easy.

Since Sure Shot® molds are disposable, there’s no need to clean them after use. In fact, you don’t even have to remove the molds from underground installations, because they’re made of "earth-friendly" biodegradable ceramic.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.794''

C-134

.549''

3.450''

Cover

Welding Mold

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

1.714''

Disk


Sure Shot ® Welding Mold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Positioning CAT. NO.

GROUND ROD SIZE

SOLID

CONDUCTOR SIZE STRANDED

⁄8'' ⁄8'' 5 ⁄8'' 5 ⁄8'' 5 ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 1,2 2/0,1/0 — 6,8 3,4 1,2 2/0,1/0 — —

8 4,6 2,3 1/0,1 2/0 8 4,6 2,3 1/0,1 2/0 4/0

⁄8'' ⁄8'' 5 ⁄8'' 5 ⁄8'' 5 ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 1,2 2/0,1/0 — 6,8 3,4 1,2 2/0,1/0 — —

8 4,6 2,3 1/0,1 2/0 8 4,6 2,3 1/0,1 2/0 4/0

⁄8'' ⁄8'' 5 ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 1,2 6,8 3,4 1,2

8 4,6 2,3 8 4,6 2,3

⁄8'' ⁄8'' 5 ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 1,2 6,8 3,4 1,2

8 4,6 2,3 8 4,6 2,3

⁄8'' ⁄8'' 5 ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 1,2 6,8 3,4 1,2

8 4,6 2,3 8 4,6 2,3

⁄8'' ⁄8'' 3 ⁄4'' 3 ⁄4'' 3 ⁄4''

6,8 3,4 6,8 3,4 1,2

8 4,6 8 4,6 2,3

Blackburn Type SCR1

SCR1

SCR17

5 5

Blackburn Type SCR2

SCR2-58-6808 SCR2-58-3446 SCR2-58-1223 SCR2-58-2010 SCR2-58-0020 SCR2-34-6808 SCR2-34-3446 SCR2-34-1223 SCR2-34-2010 SCR2-34-0020 SCR2-34-0040

5 5

Exothermic Welding System

SCR2

SCR1-58-6808 SCR1-58-3446 SCR1-58-1223 SCR1-58-2010 SCR1-58-0020 SCR1-34-6808 SCR1-34-3446 SCR1-34-1223 SCR1-34-2010 SCR1-34-0020 SCR1-34-0040

Blackburn Type SCR17

SCR17-58-6808 SCR17-58-3446 SCR17-58-1223 SCR17-34-6808 SCR17-34-3446 SCR17-34-1223 SCR24

5 5

Blackburn Type SCR24

SCR24-58-6808 SCR24-58-3446 SCR24-58-1223 SCR24-34-6808 SCR24-34-3446 SCR24-34-1223

5 5

Blackburn Type SCR25 SCR25

SCR25-58-6808 SCR25-58-3446 SCR25-58-1223 SCR25-34-6808 SCR25-34-3446 SCR25-34-1223

5 5

Blackburn Type SCR27

SCR27

SCR27-58-6808 SCR27-58-3446 SCR27-34-6808 SCR27-34-3446 SCR27-34-1223

5 5

* The weight per 100 is 20 lbs. and the standard carton/outer pack is 6 for all catalog numbers.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-135


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

BAC-JE BAC-EE BAC-EG BAC-EF BAC-EH BAC-EJ BAC-CE BAC-CG BAC-CH BAC-CK BAD-CM BAC-DE BAC-DH BAC-GE BAC-GG BAD-JH BAD-EK BAD-EM BAD-GH BAD-GK BAD-GM EPC-JE EPC-EE EPC-EG EPC-EF EPC-EH EPC-EJ EPC-CE EPC-CG EPC-CH EPC-CK EPD-CM EPC-DE EPC-DH EPC-GE EPC-GG EPD-JH EPD-EK EPD-EM EPD-GH EPD-GK EPD-GM BQC-EEEE BQC-EGEG BQC-EFEF BQC-CECE BQC-CHCH BQC-DEDE BQC-DHDH BQC-GEGE BQD-JEJE

M-1135 M-1122 M-1124 M-1123 M-1125 M-6346 M-1118 M-2557 M-1119 M-6298 M-5315 M-1120 M-1121 M-1130 M-1131 M-1136 M-1126 M-1127 M-1132 M-1133 M-1134 M-1247 M-1234 M-1236 M-1235 M-1237 M-6352 M-1230 M-6347 M-1231 M-6348 M-6351 M-1232 M-1233 M-1242 M-1243 M-1248 M-1238 M-1239 M-1244 M-1245 M-1246 M-1102 M-1104 M-1103 M-1098 M-1099 M-1100 M-1101 M-1108 M-1113

BB1-4-121 BB1-4-141 BB1-4-14112 BB1-4-14114 BB1-4-142 BB1-4-14212 BB1-4-181 BB1-4-18112 BB1-4-182 BB1-4-183 BB1-4-184 BB1-4-3161 BB1-4-3162 BB1-4-381 BB1-4-38112 BB1-5-122 BB1-5-143 BB1-5-144 BB1-5-382 BB1-5-38 BB1-5-384 BB2-4-121 BB2-4-141 BB2-4-14112 BB2-4-14114 BB2-4-142 BB2-4-14212 BB2-4-181 BB2-4-18112 BB2-4-182 BB2-4-183 BB2-4-184 BB2-4-3161 BB2-4-3162 BB2-4-381 BB2-4-38112 BB2-5-122 BB2-5-143 BB2-5-144 BB2-5-382 BB2-5-383 BB2-5-384 BB3-4-141 BB3-4-14112 BB3-4-14114 BB3-4-181 BB3-4-182 BB3-4-3161 BB3-4-3162 BB3-4-381 BB3-5-121

BQD-JHJH BQD-EHEH BQD-GGGG BQD-GHGH BQF-EKEK BQF-GKGK BWC-JE BWC-EE BWC-EG BWC-EF BWC-CE BWC-CG BWC-CH BWC-DE BWC-DG BWC-DH BWC-GE BWC-GG BWD-JG BWD-JH BWD-EH BWD-GH CGC-JE CGC-EE CGC-EG CGC-EF CGC-CE CGC-CG CGC-CH CGC-DE CGC-DG CGC-DH CGC-GE CGC-GG CGD-JG CGD-JH CGD-EH CGD-GH CHC-JE CHC-EE CHC-EG CHC-EF CHC-CE CHC-CG CHC-DE CHC-DG CHC-GE CHC-GG CHD-JG CCC-JE CCC-EE

M-1114 M-1105 M-1109 M-1110 M-1106 M-1111 M-1051 M-1045 M-1047 M-1046 M-1043 M-6354 M-1044 M-6056 M-6355 M-6356 M-1049 M-6357 M-6358 M-1052 M-1048 M-1050 M-1084 M-1077 M-1079 M-1078 M-1072 M-1073 M-1074 M-1075 M-6359 M-1076 M-1081 M-1082 M-1085 M-1086 M-1080 M-1083 M-1095 M-1090 M-1092 M-1091 M-1088 M-1089 M-6353 M-7163 M-1093 M-1094 M-1096 M-1060 M-1056

BB3-5-122 BB3-5-142 BB3-5-38112 BB3-5-382 BB3-6-143 BB3-6-383 BS1-4-121 BS1-4-141 BS1-4-14112 BS1-4-14114 BS1-4-181 BS1-4-18112 BS1-4-182 BS1-4-3161 BS1-4-316112 BS1-4-3162 BS1-4-381 BS1-4-38112 BS1-5-12112 BS1-5-122 BS1-5-142 BS1-5-382 BS2-4-121 BS2-4-141 BS2-4-14112 BS2-4-14114 BS2-4-181 BS2-4-18112 BS2-4-182 BS2-4-3161 BS2-4-316112 BS2-4-3162 BS2-4-381 BS2-4-38112 BS2-5-12112 BS2-5-122 BS2-5-142 BS2-5-382 BS3-4-121 BS3-4-141 BS3-4-14112 BS3-4-14114 BS3-4-181 BS3-4-18112 BS3-4-3161 BS3-4-316112 BS3-4-381 BS3-4-38112 BS3-5-12112 BS4-4-121 BS4-4-141

Cadweld is a trademark of Erico International Corporation.

C-136

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CCC-EG CCC-EF CCC-CE CCC-CG CCC-CH CCC-DE CCC-DG CCC-DH CCC-GE CCC-GG CCD-JG CCD-JH CCD-EH CCD-GH CFC-JE CFC-EE CFC-EG CFC-EF CFC-CE CFC-CF CFC-CH CFC-DE CFC-DG CFC-DH CFC-GE CFC-GG CFD-JG CFD-JH CFD-EH CFD-GH LAC-1YCE LAC-1VCE LAC-1TCE LAC-1LCE LAC-2CEE LAC-2CCE LAC-2CDE LAC-2GEE LAC-2GCE LAC-2GDE LAC-2VEE LAC-2VEG LAC-2VEH LAC-2VEK LAC-2VDE LAC-2LEE LAC-2LCE LAC-2LDE LAC-3AEE LAC-3AEG LAC-3AEH

M-6369 M-5566 M-1054 M-6360 M-1055 M-6361 M-6362 M-6367 M-1058 M-6370 M-6372 M-1061 M-1057 M-1059 M-1069 M-1065 M-6379 M-6377 M-1063 M-6373 M-1064 M-6374 M-6375 M-6376 M-1067 M-6382 M-6383 M-1070 M-1066 M-1068 M-977 M-975 — M-971 M-979 M-978 M-6075 M-981 M-980 M-6579 M-988 M-990 M-8784 M-1916 M-8277 M-983 M-6284 M-982 M-991 M-993 M-6288

BS4-4-14112 BS4-4-14114 BS4-4-181 BS4-4-18112 BS4-4-182 BS4-4-3161 BS4-4-316112 BS4-4-3162 BS4-4-381 BS4-4-38112 BS4-5-12112 BS4-5-122 BS4-5-142 BS4-5-382 BS5-4-121 BS5-4-141 BS5-4-14112 BS5-4-14114 BS5-4-181 BS5-4-18112 BS5-4-182 BS5-4-3161 BS5-4-316112 BS5-4-3162 BS5-4-381 BS5-4-38112 BS5-5-12112 BS5-5-122 BS5-5-142 BS5-5-382 CB1-4-#1181 CB1-4-#2181 CB1-4-#2S181 CB1-4-#4181 CB1-4-1/0141 CB1-4-1/0181 CB1-4-1/03161 CB1-4-2/0141 CB1-4-2/0181 CB1-4-2/03161 CB1-4-250K141 CB1-4-250K14112 CB1-4-250K142 CB1-4-250K143 CB1-4-250K3161 CB1-4-3/0141 CB1-4-3/0181 CB1-4-3/03161 CB1-4-300K141 CB1-4-300K14112 CB1-4-300K142

LAC-3AEK LAC-3DEE LAC-3DEG LAC-3DEH LAC-3DEK LAC-2QEE LAC-2QEG LAC-2QEH LAC-2QEK LAC-2QDE LAC-3QEG LAC-3QEH LAC-3QEK LAC-3QGG LAD-4YJH LAD-4YJK LAD-4YEK LAD-4YGH LAD-4YGK LAD-4LEH LAD-4LEK LAD-4LGG LAD-4LGH LAD-4LGK LQJ-JH1Y LQJ-EH1Y LQJ-GH1Y LQJ-JH1V LQJ-JH1T LQJ-JH2C LQJ-EH2C LQJ-GH2C LQJ-JH2G LQJ-EH2G LQJ-GH2G LQJ-JH2V LQJ-EH2V LQJ-GH2V LQJ-JH2Q LQJ-EH2Q LQJ-GH2Q LQJ-JH3Q LQJ-EH3Q LQJ-GH3Q LQJ-JH4L LQJ-EH4L LQJ-GH4L LQE-EH1V LQE-GH1V LQE-EH1T LQE-GH1T

M-1917 M-994 M-996 M-6289 M-1918 M-985 M-987 M-5657 M-1915 M-984 M-1001 M-1002 M-1920 M-1004 M-1011 M-6295 M-6292 M-1009 M-1922 M-1006 M-1921 M-1007 M-1008 M-6291 — — — — — — — — — — — — — — — — — — — — — — — — — — —

CB1-4-300K143 CB1-4-350K141 CB1-4-350K14112 CB1-4-350K142 CB1-4-350K143 CB1-4-4/0141 CB1-4-4/014112 CB1-4-4/0142 CB1-4-4/0143 CB1-4-4/03161 CB1-4-500K14112 CB1-4-500K142 CB1-4-500K143 CB1-4-500K38112 CB1-5-1000K122 CB1-5-1000K123 CB1-5-1000K143 CB1-5-1000K382 CB1-5-1000K383 CB1-5-750K142 CB1-5-750K143 CB1-5-750K38112 CB1-5-750K382 CB1-5-750K383 CB29-10-#1122 CB29-10-#1142 CB29-10-#1382 CB29-10-#2122 CB29-10-#2S122 CB29-10-1/0122 CB29-10-1/0142 CB29-10-1/0382 CB29-10-2/0122 CB29-10-2/0142 CB29-10-2/0382 CB29-10-250K122 CB29-10-250K142 CB29-10-250K382 CB29-10-4/0122 CB29-10-4/0142 CB29-10-4/0382 CB29-10-500K122 CB29-10-500K142 CB29-10-500K382 CB29-10-750K122 CB29-10-750K142 CB29-10-750K382 CB29-9-#2142 CB29-9-#2382 CB29-9-#2S142 CB29-9-#2S382

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-137


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

LJC-JG1V LJC-EG1V LJC-GG1V LJC-JG1T LJC-EG1T LJC-GG1T LJC-JG2C LJC-EG2C LJC-GG2C LJC-JG2G LJC-EG2G LJC-GG2G LJC-JG2V LJC-EG2V LJC-GG2V LJC-JG2L LJC-EG2L LJC-GG2L LJC-JG3A LJC-EG3A LJC-GG3A LJC-JG3D LJC-EG3D LJC-GG3D LJC-JG2Q LJC-EG2Q LJC-GG2Q LJC-EG3Q LJC-GG3Q LJD-JG4Y LJD-GG4Y LJD-JG3Q LJD-JG4L LJD-GG4L XBC-1Y1Y XBC-1Y1V XBC-1Y1L XBC-1V1V XBC-1V1L XBC-1T1T XBC-1L1L XBP-1H1H XBP-1G1G XBM-2C1Y XBM-2C1V XBM-2C1L XBM-2C2C XBM-2G1Y XBM-2G1V XBM-2G2C XBM-2G2G

— — — — — — M-1671 M-1651 M-1660 M-1672 M-1652 M-1661 M-1675 M-1655 M-1664 M-1673 M-1653 M-1662 M-1676 M-1656 M-1665 M-1677 M-1657 M-1666 M-1674 M-1654 M-1663 M-1659 M-1668 M-1681 M-1670 M-1679 M-1680 M-1669 M-2691 M-2692 M-2693 M-2689 M-2690 M-2689-S M-2687 M-5432 M-5432-S M-2695 M-2696 M-2697 M-2694 M-2700 M-2701 M-2699 M-2698

CB4-4-#212112 CB4-4-#214112 CB4-4-#238112 CB4-4-#2S12112 CB4-4-#2S14112 CB4-4-#2S38112 CB4-4-1/012112 CB4-4-1/014112 CB4-4-1/038112 CB4-4-2/012112 CB4-4-2/014112 CB4-4-2/038112 CB4-4-250K12112 CB4-4-250K14112 CB4-4-250K38112 CB4-4-3/012112 CB4-4-3/014112 CB4-4-3/038112 CB4-4-300K12112 CB4-4-300K14112 CB4-4-300K38112 CB4-4-350K12112 CB4-4-350K14112 CB4-4-350K38112 CB4-4-4/012112 CB4-4-4/014112 CB4-4-4/038112 CB4-4-500K14112 CB4-4-500K38112 CB4-5-1000K12112 CB4-5-1000K38112 CB4-5-500K12112 CB4-5-750K12112 CB4-5-750K38112 CC11-7-#1#1 CC11-7-#1#2 CC11-7-#1#4 CC11-7-#2#2 CC11-7-#2#4 CC11-7-#2S#2S CC11-7-#4#4 CC11-7-#6#6 CC11-7-#6S#6S CC11-7-1/0#1 CC11-7-1/0#2 CC11-7-1/0#4 CC11-7-1/01/0 CC11-7-2/0#1 CC11-7-2/0#2 CC11-7-2/01/0 CC11-7-2/02/0

XBM-2V1Y XBM-2V1V XBM-2V2C XBM-2V2G XBM-2V2V XBM-2V2L XBM-2V2Q XBM-2L1Y XBM-2L1V XBM-2L2C XBM-2L2G XBM-2L2L XBM-3A1Y XBM-3A1V XBM-3A2C XBM-3A2G XBM-3A2L XBM-3A2Q XBM-3D1Y XBM-3D1V XBM-3D2C XBM-3D2G XBM-2Q1Y XBM-2Q1V XBM-2Q2C XBM-2Q2G XBM-2Q2L XBM-2Q2Q XBM-3Q2C XBV-3A2V XBV-3A3A XBV-3D2V XBV-3D2L XBV-3D3A XBV-3D3D XBV-3D2Q XBV-3Q2G XBV-3Q2V XBV-3Q2L XBV-3Q3A XBV-3Q3D XBV-3Q2Q XBV-3Q3Q SST-1Y SST-1X SST-1V SST-1T SST-1Q — SSC-2C SSC-2B

M-2718 M-2719 M-2717 M-2716 M-2713 M-2715 M-2714 M-2705 M-2706 M-2704 M-2703 M-2702 M-2726 M-2727 M-2725 M-2724 M-2723 M-2722 M-2735 M-2736 M-2734 M-2733 M-2711 M-2712 M-2710 M-2709 M-2708 M-2707 M-2755 M-2721 M-2720 M-2730 M-2732 M-2729 M-2728 M-2731 M-2754 M-2751 M-2753 M-2750 M-2749 M-2752 M-2747 M-5626 M-5626-S M-5625 M-5625-S M-5624 — M-205 M-205-S

CC11-7-250K#1 CC11-7-250K#2 CC11-7-250K1/0 CC11-7-250K2/0 CC11-7-250K250K CC11-7-250K3/0 CC11-7-250K4/0 CC11-7-3/0#1 CC11-7-3/0#2 CC11-7-3/01/0 CC11-7-3/02/0 CC11-7-3/03/0 CC11-7-300K#1 CC11-7-300K#2 CC11-7-300K1/0 CC11-7-300K2/0 CC11-7-300K3/0 CC11-7-300K4/0 CC11-7-350K#1 CC11-7-350K#2 CC11-7-350K1/0 CC11-7-350K2/0 CC11-7-4/0#1 CC11-7-4/0#2 CC11-7-4/01/0 CC11-7-4/02/0 CC11-7-4/03/0 CC11-7-4/04/0 CC11-7-500K1/0 CC11-8-300K250K CC11-8-300K300K CC11-8-350K250K CC11-8-350K3/0 CC11-8-350K300K CC11-8-350K350K CC11-8-350K4/0 CC11-8-500K2/0 CC11-8-500K250K CC11-8-500K3/0 CC11-8-500K300K CC11-8-500K350K CC11-8-500K4/0 CC11-8-500K500K CC1-3-#1 CC1-3-#1S CC1-3-#2 CC1-3-#2S CC1-3-#3 CC1-4-#2 CC1-4-1/0 CC1-4-1/0S

Cadweld is a trademark of Erico International Corporation.

C-138

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

SSC-2G SSC-2V SSC-2L SSC-3A SSC-3D SSC-2Q SSC-2P SSC-3Q SSD-4Y SSD-4L TAC-1Y1Y TAC-1Y1V TAC-1Y1T TAC-1Y1L TAC-1V1V TAC-1V1T TAC-1T1L TAC-1V1L TAC-1T1V TAC-1T1T TAC-1L1L TAC-2C1Y TAC-2C1V TAC-2C1T TAC-2C1L TAC-2C2C TAC-4Y2C TAC-4Y2G TAC-4Y2V TAC-4Y3A TAC-4Y3D TAC-4Y2Q TAC-2G1Y TAC-2G1V TAC-2G1T TAC-2G1L TAC-2G2C TAC-2G2G TAC-2V1Y TAC-2V1V TAC-2V1T TAC-2V1L TAC-2V2C TAC-2V2G TAC-2V2V TAC-2V2L TAC-2V2Q TAC-2L1Y TAC-2L1V TAC-2L1T TAC-2L1L

M-206 M-209 M-207 M-210 M-211 M-208 M-208-S M-213 M-215 M-214 M-225 M-226 M-5879 M-227 M-223 M-5869 M-224 M-5859 M-5856 M-223-S M-221 M-229 M-230 M-5311 M-231 M-228 M-308 M-307 M-305 M-304 M-303 M-306 M-234 M-235 M-8093 M-5475 M-233 M-232 M-252 M-253 M-5889 M-5425 M-251 M-250 M-247 M-249 M-248 M-239 M-240 M-5884 M-5574

CC1-4-2/0 CC1-4-250K CC1-4-3/0 CC1-4-300K CC1-4-350K CC1-4-4/0 CC1-4-4/0S CC1-4-500K CC1-5-1000K CC1-5-750K CC2-4-#1#1 CC2-4-#1#2 CC2-4-#1#2S CC2-4-#1#4 CC2-4-#2#2 CC2-4-#2#2S CC2-4-#2#4 CC2-4-#2#4 CC2-4-#2S#2 CC2-4-#2S#2S CC2-4-#4#4 CC2-4-1/0#1 CC2-4-1/0#2 CC2-4-1/0#2S CC2-4-1/0#4 CC2-4-1/01/0 CC2-4-1000K1/0 CC2-4-1000K2/0 CC2-4-1000K250K CC2-4-1000K300K CC2-4-1000K350K CC2-4-1000K4/0 CC2-4-2/0#1 CC2-4-2/0#2 CC2-4-2/0#2S CC2-4-2/0#4 CC2-4-2/01/0 CC2-4-2/02/0 CC2-4-250K#1 CC2-4-250K#2 CC2-4-250K#2S CC2-4-250K#4 CC2-4-250K1/0 CC2-4-250K2/0 CC2-4-250K250K CC2-4-250K3/0 CC2-4-250K4/0 CC2-4-3/0#1 CC2-4-3/0#2 CC2-4-3/0#2S CC2-4-3/0#4

TAC-2L2C TAC-2L2G TAC-2L2L TAC-3A1Y TAC-3A1V TAC-3A1T TAC-3A1L TAC-3A2C TAC-3A2G TAC-3A2V TAC-3A2L TAC-3A3A TAC-3A2Q TAC-3D1Y TAC-3D1V TAC-3D1L TAC-3D2C TAC-3D2G TAC-3D2V TAC-3D2L TAC-3D3A TAC-3D3D TAC-3D2Q TAC-2Q1Y TAC-2Q1V TAC-2Q1T TAC-2Q1L TAC-2Q2C TAC-2Q2G TAC-2Q2L TAC-2Q2Q TAC-3Q1Y TAC-3Q1V TAC-3Q1L TAC-3Q2C TAC-3Q2G TAC-3Q2V TAC-3Q3A TAC-3Q3D TAC-3Q2Q TAC-3Q3Q TAC-4L2C TAC-4L2G TAC-4L2V TAC-4L3A TAC-4L3D TAC-4L2Q TAD-4Y4Y TAD-4Y3Q TAD-4Y4L TAD-4L3Q

M-238 M-237 M-236 M-260 M-261 M-5903 M-6397 M-259 M-258 M-255 M-257 M-254 M-256 M-269 M-270 M-6398 M-268 M-267 M-264 M-266 M-263 M-262 M-265 M-245 M-246 M-5348 M-5021 M-244 M-243 M-242 M-241 M-288 M-289 M-8113 M-287 M-286 M-284 M-283 M-282 M-285 M-280 M-298 M-297 M-295 M-294 M-293 M-296 M-299 M-301 M-300 M-291

CC2-4-3/01/0 CC2-4-3/02/0 CC2-4-3/03/0 CC2-4-300K#1 CC2-4-300K#2 CC2-4-300K#2S CC2-4-300K#4 CC2-4-300K1/0 CC2-4-300K2/0 CC2-4-300K250K CC2-4-300K3/0 CC2-4-300K300K CC2-4-300K4/0 CC2-4-350K#1 CC2-4-350K#2 CC2-4-350K#4 CC2-4-350K1/0 CC2-4-350K2/0 CC2-4-350K250K CC2-4-350K3/0 CC2-4-350K300K CC2-4-350K350K CC2-4-350K4/0 CC2-4-4/0#1 CC2-4-4/0#2 CC2-4-4/0#2S CC2-4-4/0#4 CC2-4-4/01/0 CC2-4-4/02/0 CC2-4-4/03/0 CC2-4-4/04/0 CC2-4-500K#1 CC2-4-500K#2 CC2-4-500K#4 CC2-4-500K1/0 CC2-4-500K2/0 CC2-4-500K250K CC2-4-500K300K CC2-4-500K350K CC2-4-500K4/0 CC2-4-500K500K CC2-4-750K1/0 CC2-4-750K2/0 CC2-4-750K250K CC2-4-750K300K CC2-4-750K350K CC2-4-750K4/0 CC2-5-1000K1000K CC2-5-1000K500K CC2-5-1000K750K CC2-5-750K500K

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-139


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

TAD-4L4L — XAC-1Y1Y XAC-1Y1V XAC-1Y1L XAC-1V1V XAC-1V1L XAC-1T1T XAC-1L1L XAC-2C1Y XAC-2C1V XAC-2C1L XAC-2C2C XAC-2G1Y XAC-2G1V XAC-2G2C XAC-2G2G XAC-2V1Y XAC-2V1V XAC-2V2C XAC-2V2G XAC-2V2V XAC-2V2L XAC-2V2Q XAC-2L1Y XAC-2L1V XAC-2L2C XAC-2L2G XAC-2L2L XAC-3A1Y XAC-3A1V XAC-3A2C XAC-3A2G XAC-3A2V XAC-3A2L XAC-3A3A XAC-3A2Q XAC-3D1Y XAC-3D1V XAC-3D2C XAC-3D2G XAC-3D2V XAC-3D2L XAC-3D3A XAC-3D3D XAC-3D2Q XAC-2Q1Y XAC-2Q1V XAC-2Q2C XAC-2Q2G XAC-2Q2L

M-290 — M-427 M-428 M-429 — — — — M-431 M-432 M-433 M-430 M-436 M-437 M-435 M-434 M-454 M-455 M-453 M-452 M-449 M-451 M-450 M-441 M-442 M-440 M-439 M-438 M-462 M-463 M-461 M-460 M-457 M-459 M-456 M-458 M-471 M-472 M-470 M-469 M-466 M-468 M-465 M-464 M-467 M-447 M-448 M-446 M-445 M-444

CC2-5-750K750K CC2HD-4-4/04/0 CC4-4-#1#1 CC4-4-#1#2 CC4-4-#1#4 CC4-4-#2#2 CC4-4-#2#4 CC4-4-#2S#2S CC4-4-#4#4 CC4-4-1/0#1 CC4-4-1/0#2 CC4-4-1/0#4 CC4-4-1/01/0 CC4-4-2/0#1 CC4-4-2/0#2 CC4-4-2/01/0 CC4-4-2/02/0 CC4-4-250K#1 CC4-4-250K#2 CC4-4-250K1/0 CC4-4-250K2/0 CC4-4-250K250K CC4-4-250K3/0 CC4-4-250K4/0 CC4-4-3/0#1 CC4-4-3/0#2 CC4-4-3/01/0 CC4-4-3/02/0 CC4-4-3/03/0 CC4-4-300K#1 CC4-4-300K#2 CC4-4-300K1/0 CC4-4-300K2/0 CC4-4-300K250K CC4-4-300K3/0 CC4-4-300K300K CC4-4-300K4/0 CC4-4-350K#1 CC4-4-350K#2 CC4-4-350K1/0 CC4-4-350K2/0 CC4-4-350K250K CC4-4-350K3/0 CC4-4-350K300K CC4-4-350K350K CC4-4-350K4/0 CC4-4-4/0#1 CC4-4-4/0#2 CC4-4-4/01/0 CC4-4-4/02/0 CC4-4-4/03/0

XAC-2Q2Q XAC-3Q2C XAC-3Q2G XAD-3Q2V XAD-3Q2L XAD-3Q3A XAD-3Q3D XAD-3Q2Q XAD-3Q3Q PCC-1Y1V PCC-1Y1L PCC-1Y1H PCC-1Y1G PCC-1Y1D PCC-1V1V PCC-1V1L PCC-1V1H PCC-1V1G PCC-1V1D PCC-1T1V PCC-1T1T PCC-1T1H PCC-1T1G PCC-1T2C PCC-1T2G PCC-1L1L PCC-1L1H PCC-1L1G PCC-1L1D PCC-2C1V PCC-2C1L PCC-2C1H PCC-2C1G PCC-2C1D PCC-2G1V PCC-2G1L PCC-2G1H PCC-2G1G PCC-2G1D — PCC-2Q1Y PCC-2Q1V PCC-2Q1L PCC-2Q1H PCC-2Q1G PCC-2Q1D — — PTC-1Y1Y PTC-1Y1X PTC-1Y1V

M-443 M-491 M-490 M-487 M-489 M-486 M-485 M-488 M-483 M-1282 M-1283 M-1284 M-1285 M-1286 M-1276 M-1277 M-1278 M-1279 M-1280 — — — — — — — — — — M-1289 M-1290 M-1291 M-1292 M-1293 M-1297 M-1298 M-1299 M-1300 M-1301 — M-1305 M-1306 M-1307 M-1308 M-1309 M-1310 — — M-1315 M-6013 M-1316

CC4-4-4/04/0 CC4-4-500K1/0 CC4-4-500K2/0 CC4-5-500K250K CC4-5-500K3/0 CC4-5-500K300K CC4-5-500K350K CC4-5-500K4/0 CC4-5-500K500K CC6-4-#1#2 CC6-4-#1#4 CC6-4-#1#6 CC6-4-#1#6S CC6-4-#1#8S CC6-4-#2#2 CC6-4-#2#4 CC6-4-#2#6 CC6-4-#2#6S CC6-4-#2#8S CC6-4-#2S#2 CC6-4-#2S#2S CC6-4-#2S#6 CC6-4-#2S#6S CC6-4-#2S1/0 CC6-4-#2S2/0 CC6-4-#4#4 CC6-4-#4#6 CC6-4-#4#6S CC6-4-#4#8S CC6-4-1/0#2 CC6-4-1/0#4 CC6-4-1/0#6 CC6-4-1/0#6S CC6-4-1/0#8S CC6-4-2/0#2 CC6-4-2/0#4 CC6-4-2/0#6 CC6-4-2/0#6S CC6-4-2/0#8S CC6-4-2/02/0 CC6-4-4/0#1 CC6-4-4/0#2 CC6-4-4/0#4 CC6-4-4/0#6 CC6-4-4/0#6S CC6-4-4/0#8S CC6-4-4/02/0 CC6-4-4/04/0 CC7-4-#1#1 CC7-4-#1#1S CC7-4-#1#2

Cadweld is a trademark of Erico International Corporation.

C-140

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

PTC-1Y1T PTC-1Y1L PTC-1Y1H PTC-1Y1G PTC-1Y1E PTC-1Y1D PTC-1X1Y PTC-1X1V PTC-1X1T PTC-1X1L PTC-1X1H PTC-1X1G PTC-1X1E PTC-1X1D PTC-1V1V PTC-1V1L PTC-1V1H PTC-1V1G PTC-1V1E PTC-1V1D PTC-1T1V PTC-1T1T PTC-1T1L PTC-1T1H PTC-1T1G PTC-1T1E PTC-1T1D PTC-1L1L PTC-1L1H PTC-1L1G PTC-1L1E PTC-1L1D PTC-2C1Y PTC-2C1X PTC-2C1V PTC-2C1T PTC-2C1L PTC-2C1H PTC-2C1G PTC-2C1E PTC-2C1D PTC-2C2C PTC-2C2B PTC-2B1Y PTC-2B1X PTC-2B1V PTC-2B1T PTC-2B1L PTC-2B1H PTC-2B1G PTC-2B1E

M-6017 M-1317 M-5636 M-5637 M-5638 M-5639 M-5998 M-6001 M-1316-S M-6008 M-6010 M-5636-S M-6012 M-5638-S M-1313 M-1314 M-5631 M-5632 M-5634 M-5635 M-5973 M-1313-S M-5987 M-5989 M-5631-S M-5993 M-5634-S M-1311 M-5627 M-8882 M-5629 M-5630 M-1319 M-6036 M-1320 M-6044 M-1321 M-5642 M-1208 M-5644 M-5645 M-1318 M-6035 M-6019 M-1319-S M-6023 M-1320-S M-6026 M-6806 M-5462-S M-6028

CC7-4-#1#2S CC7-4-#1#4 CC7-4-#1#6 CC7-4-#1#6S CC7-4-#1#8 CC7-4-#1#8S CC7-4-#1S#1 CC7-4-#1S#2 CC7-4-#1S#2S CC7-4-#1S#4 CC7-4-#1S#6 CC7-4-#1S#6S CC7-4-#1S#8 CC7-4-#1S#8S CC7-4-#2#2 CC7-4-#2#4 CC7-4-#2#6 CC7-4-#2#6S CC7-4-#2#8 CC7-4-#2#8S CC7-4-#2S#2 CC7-4-#2S#2S CC7-4-#2S#4 CC7-4-#2S#6 CC7-4-#2S#6S CC7-4-#2S#8 CC7-4-#2S#8S CC7-4-#4#4 CC7-4-#4#6 CC7-4-#4#6S CC7-4-#4#8 CC7-4-#4#8S CC7-4-1/0#1 CC7-4-1/0#1S CC7-4-1/0#2 CC7-4-1/0#2S CC7-4-1/0#4 CC7-4-1/0#6 CC7-4-1/0#6S CC7-4-1/0#8 CC7-4-1/0#8S CC7-4-1/01/0 CC7-4-1/01/0S CC7-4-1/0S#1 CC7-4-1/0S#1S CC7-4-1/0S#2 CC7-4-1/0S#2S CC7-4-1/0S#4 CC7-4-1/0S#6 CC7-4-1/0S#6S CC7-4-1/0S#8

PTC-2B1D PTC-2B2C PTC-2B2B PTC-2G1Y PTC-2G1X PTC-2G1V PTC-2G1L PTC-2G1H PTC-2G1G PTC-2G1E PTC-2G1D PTC-2G2C PTC-2G2B PTC-2G2G PTC-2L1Y PTC-2L1X PTC-2L1V PTC-2L1T PTC-2L1L PTC-2L1H PTC-2L1G PTC-2L1E PTC-2L1D PTC-2L2C PTC-2L2B PTC-2L2G PTC-2L2L PTC-2Q1Y PTC-2Q1X PTC-2Q1V PTC-2Q1T PTC-2Q1L PTC-2Q1H PTC-2Q1G PTC-2Q1E PTC-2Q1D PTC-2Q2C PTC-2Q2B PTC-2Q2G PTC-2Q2L PTC-2Q2Q PTC-2Q2P PTC-2P1Y PTC-2P1X PTC-2P1V PTC-2P1T PTC-2P1L PTC-2P1H PTC-2P1G PTC-2P1E PTC-2P1D

M-5644-S M-6227 M-1318-S M-1324 M-6052 M-1325 M-5659 M-5342 M-5652 M-5668 M-5943 M-1323 M-6047 M-1322 M-1329 M-6064 M-1330 M-6065 M-6046 M-5676 M-5679 M-5680 M-5682 M-1328 M-6062 M-1327 M-1326 M-1335 M-6804 M-1336 M-6805 M-5340 M-5684 M-6552 M-5686 M-5688 M-1334 M-2551 M-1333 M-1332 M-1331 M-6803 M-6089 M-1335-S M-6090 M-1336-S M-6109 M-6111 M-5684-S M-6112 M-5686-S

CC7-4-1/0S#8S CC7-4-1/0S1/0 CC7-4-1/0S1/0S CC7-4-2/0#1 CC7-4-2/0#1S CC7-4-2/0#2 CC7-4-2/0#4 CC7-4-2/0#6 CC7-4-2/0#6S CC7-4-2/0#8 CC7-4-2/0#8S CC7-4-2/01/0 CC7-4-2/01/0S CC7-4-2/02/0 CC7-4-3/0#1 CC7-4-3/0#1S CC7-4-3/0#2 CC7-4-3/0#2S CC7-4-3/0#4 CC7-4-3/0#6 CC7-4-3/0#6S CC7-4-3/0#8 CC7-4-3/0#8S CC7-4-3/01/0 CC7-4-3/01/0S CC7-4-3/02/0 CC7-4-3/03/0 CC7-4-4/0#1 CC7-4-4/0#1S CC7-4-4/0#2 CC7-4-4/0#2S CC7-4-4/0#4 CC7-4-4/0#6 CC7-4-4/0#6S CC7-4-4/0#8 CC7-4-4/0#8S CC7-4-4/01/0 CC7-4-4/01/0S CC7-4-4/02/0 CC7-4-4/03/0 CC7-4-4/04/0 CC7-4-4/04/0S CC7-4-4/0S#1 CC7-4-4/0S#1S CC7-4-4/0S#2 CC7-4-4/0S#2S CC7-4-4/0S#4 CC7-4-4/0S#6 CC7-4-4/0S#6S CC7-4-4/0S#8 CC7-4-4/0S#8S

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-141


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

PTC-2P2C PTC-2P2B PTC-2P2G PTC-2P2L PTC-2P2Q PTC-2P2P GRT-14A1V GRT-14A1T GRT-14A1L GRT-14A1K GRT-14A1H GRT-14A1G GRT-14B1V GRT-14B1T GRT-14B1L GRT-14B1K GRT-14B1H GRT-14B1G GRT-161L GRT-161K GRT-161H GRT-161G GRP-181L GRP-181K GRT-181H GRT-181G GRC-151Y GRC-152C GRC-152B GRC-152G GRC-152V GRC-152L GRC-153A GRC-152Q GRC-141Y GRC-142C GRC-142B GRC-142G GRC-142V GRC-142L GRC-143A GRC-142Q GRC-161Y GRC-161V GRT-161V GRC-161T GRT-161T GRC-162C GRC-162B GRC-162G GRC-162V

M-6085 M-1334-S M-6082 M-6081 M-6071 M-1331-S — — M-8403 M-8403-S M-8402 M-8402-S — — M-8403-T M-8403-ST M-8402-T M-8402-ST M-8415 M-8415-S M-8414 M-8414-S M-8426 M-8426-S M-8422 M-8422-S M-496 M-497 M-497-S M-498 M-501 M-499 M-502 M-500 M-496-T M-497-T M-497-ST M-498-T M-501-T M-499-T M-502-T M-500-T M-504 M-503 — — — M-505 M-505-S M-506 M-509

CC7-4-4/0S1/0 CC7-4-4/0S1/0S CC7-4-4/0S2/0 CC7-4-4/0S3/0 CC7-4-4/0S4/0 CC7-4-4/0S4/0S CR1-3-500#2 CR1-3-500#2S CR1-3-500#4 CR1-3-500#4S CR1-3-500#6 CR1-3-500#6S CR1-3-500L#2 CR1-3-500L#2S CR1-3-500L#4 CR1-3-500L#4S CR1-3-500L#6 CR1-3-500L#6S CR1-3-625#4 CR1-3-625#4S CR1-3-625#6 CR1-3-625#6S CR1-3-750#4 CR1-3-750#4S CR1-3-750#6 CR1-3-750#6S CR1-4-500#1 CR1-4-5001/0 CR1-4-5001/0S CR1-4-5002/0 CR1-4-500250K CR1-4-5003/0 CR1-4-500300K CR1-4-5004/0 CR1-4-500L#1 CR1-4-500L1/0 CR1-4-500L1/0S CR1-4-500L2/0 CR1-4-500L250K CR1-4-500L3/0 CR1-4-500L300K CR1-4-500L4/0 CR1-4-625#1 CR1-4-625#2 CR1-4-625#2 CR1-4-625#2S CR1-4-625#2S CR1-4-6251/0 CR1-4-6251/0S CR1-4-6252/0 CR1-4-625250K

GRC-162L GRC-163A GRC-163D GRC-162Q GRC-163Q GRC-181Y GRC-181V GRC-181T GRC-182C GRC-182B GRC-182G GRC-182V GRC-182L GRC-183A GRC-183D GRC-182Q GRC-183Q — GTT-14A1L GTT-14A1K GTT-14A1H GTT-14A1G GTT-14B1L GTT-14B1K GTT-14B1H GTT-14B1G GTT-161L GTT-161K GTT-161H GTT-161G GTP-181L GTP-181K GTP-181H GTP-181G GTC-151Y GTC-151V GTC-151T GTC-152C GTC-152B GTC-152G GTC-152V GTC-152L GTC-153A GTC-152Q GTC-141Y GTC-141V GTC-141T GTC-142C GTC-142B GTC-142G GTC-142V

M-507 M-510 M-511 M-508 M-513 M-514 M-5781 — M-515 M-515-S M-516 M-519 M-517 M-520 M-521 M-518 M-523 — M-8435 M-8435-S M-8434 M-8434-S M-8435-T M-8435-ST M-8434-T M-8434-ST M-8442 M-8442-S M-8441 M-8441-S M-8454 M-8454-S M-8452 M-8452-S M-538 M-537 — M-539 M-539-S M-540 M-543 M-541 M-544 M-542 M-538-T M-537-T — M-539-T — M-540-T M-543-T

CR1-4-6253/0 CR1-4-625300K CR1-4-625350K CR1-4-6254/0 CR1-4-625500K CR1-4-750#1 CR1-4-750#2 CR1-4-750#2S CR1-4-7501/0 CR1-4-7501/0S CR1-4-7502/0 CR1-4-750250K CR1-4-7503/0 CR1-4-750300K CR1-4-750350K CR1-4-7504/0 CR1-4-750500K CR17-4-7504/0 CR2-3-500#4 CR2-3-500#4S CR2-3-500#6 CR2-3-500#6S CR2-3-500L#4 CR2-3-500L#4S CR2-3-500L#6 CR2-3-500L#6S CR2-3-625#4 CR2-3-625#4S CR2-3-625#6 CR2-3-625#6S CR2-3-750#4 CR2-3-750#4S CR2-3-750#6 CR2-3-750#6S CR2-4-500#1 CR2-4-500#2 CR2-4-500#2S CR2-4-5001/0 CR2-4-5001/0S CR2-4-5002/0 CR2-4-500250K CR2-4-5003/0 CR2-4-500300K CR2-4-5004/0 CR2-4-500L#1 CR2-4-500L#2 CR2-4-500L#2S CR2-4-500L1/0 CR2-4-500L1/0S CR2-4-500L2/0 CR2-4-500L250K

Cadweld is a trademark of Erico International Corporation.

C-142

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

GTC-142L GTC-143A GTC-142Q GTC-161Y GTC-161V GTC-161T GTC-162C GTC-162B GTC-162G GTC-162V GTC-162L GTC-163A GTC-163D GTC-162Q GTC-163Q GTC-181Y GTC-181V GTC-181T GTC-182C GTC-182B GTC-182G GTC-182V GTC-182L GTC-183A GTC-183D GTC-182Q GTC-183Q GYJ-163Q GYJ-183D GYJ-183Q GYE-152C GYE-152B GYE-152G GYE-152V GYE-152L GYE-153A GYE-152Q GYE-142C GYE-142B GYE-142G GYE-142V GYE-142L GYE-143A GYE-142Q — GYE-162C GYE-162B GYE-162G GYE-162V GYE-162L GYE-163A

M-541-T M-544-T M-542-T M-546 M-545 — M-547 M-547-S M-548 M-551 M-549 M-552 M-553 M-550 M-555 M-557 M-556 — M-558 M-558-S M-559 M-562 M-560 M-563 M-564 M-561 M-566 M-1593 M-1599 M-1601 M-1581 M-1581-S M-1582 M-1584 M-6267 M-1585 M-1583 M-1581-T M-1581-ST M-1582-T M-1584-T M-6267-T M-1585-T M-1583-T — M-1586 M-1586-S M-1587 M-1589 M-8305 M-1590

CR2-4-500L3/0 CR2-4-500L300K CR2-4-500L4/0 CR2-4-625#1 CR2-4-625#2 CR2-4-625#2S CR2-4-6251/0 CR2-4-6251/0S CR2-4-6252/0 CR2-4-625250K CR2-4-6253/0 CR2-4-625300K CR2-4-625350K CR2-4-6254/0 CR2-4-625500K CR2-4-750#1 CR2-4-750#2 CR2-4-750#2S CR2-4-7501/0 CR2-4-7501/0S CR2-4-7502/0 CR2-4-750250K CR2-4-7503/0 CR2-4-750300K CR2-4-750350K CR2-4-7504/0 CR2-4-750500K CR3-10-625500K CR3-10-750350K CR3-10-750500K CR3-9-5001/0 CR3-9-5001/0S CR3-9-5002/0 CR3-9-500250K CR3-9-5003/0 CR3-9-500300K CR3-9-5004/0 CR3-9-500L1/0 CR3-9-500L1/0S CR3-9-500L2/0 CR3-9-500L250K CR3-9-500L3/0 CR3-9-500L300K CR3-9-500L4/0 CR3-9-625#2 CR3-9-6251/0 CR3-9-6251/0S CR3-9-6252/0 CR3-9-625250K CR3-9-6253/0 CR3-9-625300K

GYE-163D GYE-162Q GYE-182C GYE-182B GYE-182G GYE-182V GYE-182L GYE-183A GYE-182Q RR RR RR RR RR RR RR RR RR RR RR RR RR RR RR RR RRC-511Y RRC-511V RRC-511T RRC-511L RRC-512C RRC-512G RRC-512L RRC-512Q RC RC RC RC RC RC — — — — RC RC RC RC RC RC RC RC

M-1591 M-1588 M-1594 M-1594-S M-1595 M-1597 M-6608 — M-1596 — — — — — — — — — — — — — — — — M-7503 M-7502 — M-7501 M-7504 M-7505 M-7506 M-7507 — — — — — — — — — — — — — — — — — —

CR3-9-625350K CR3-9-6254/0 CR3-9-7501/0 CR3-9-7501/0S CR3-9-7502/0 CR3-9-750250K CR3-9-7503/0 CR3-9-750300K CR3-9-7504/0 CRE1-3-#1Y CRE1-3-#1Z CRE1-3-#2SY CRE1-3-#2SZ CRE1-3-#2Y CRE1-3-#2Z CRE1-3-#4Y CRE1-3-#4Z CRE1-3-1/0Y CRE1-3-1/0Z CRE1-3-2/0Y CRE1-3-2/0Z CRE1-3-3/0Y CRE1-3-3/0Z CRE1-3-4/0Y CRE1-3-4/0Z CRE1-4-#13R CRE1-4-#23R CRE1-4-#2S3R CRE1-4-#43R CRE1-4-1/03R CRE1-4-2/03R CRE1-4-3/03R CRE1-4-4/03R CRE3-3-#2SY CRE3-3-#2SZ CRE3-3-#2Y CRE3-3-#2Z CRE3-3-#4Y CRE3-3-#4Z CRE3-3-1/0Y CRE3-3-1/0Z CRE3-3-2/0Y CRE3-3-2/0Z CRE3-4-#1Y CRE3-4-#1Z CRE3-4-1/0Y CRE3-4-1/0Z CRE3-4-2/0Y CRE3-4-2/0Z CRE3-4-3/0Y CRE3-4-3/0Z

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-143


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

RC RC RD RD RD RD RD RD RD RD RD RD RD RD RD RD RD RD RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ HSC-2C HSD-4Y HSC-2G HSC-2V HSC-2L HSC-3A HSC-3D HSC-2Q HSC-3Q HSD-4L HTC-2C HTC-2G HTC-2V HTC-2L HTC-3A HTC-3D HTC-2Q

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — M-644 M-654 M-645 M-648 M-646 M-649 M-650 M-647 M-652 M-653 M-616 M-617 M-620 M-618 M-621 M-622 M-619

CRE3-4-4/0Y CRE3-4-4/0Z CRE4-3-#1Y CRE4-3-#1Z CRE4-3-#2SY CRE4-3-#2SZ CRE4-3-#2Y CRE4-3-#2Z CRE4-3-#4Y CRE4-3-#4Z CRE4-3-1/0Y CRE4-3-1/0Z CRE4-3-2/0Y CRE4-3-2/0Z CRE4-3-3/0Y CRE4-3-3/0Z CRE4-3-4/0Y CRE4-3-4/0Z CRE6-3-#1Y CRE6-3-#1Z CRE6-3-#2SY CRE6-3-#2SZ CRE6-3-#2Y CRE6-3-#2Z CRE6-3-#4Y CRE6-3-#4Z CRE6-4-1/0Y CRE6-4-1/0Z CRE6-4-2/0Y CRE6-4-2/0Z CRE6-4-3/0Y CRE6-4-3/0Z CRE6-4-4/0Y CRE6-4-4/0Z CS1-4-1/0 CS1-4-1000K CS1-4-2/0 CS1-4-250K CS1-4-3/0 CS1-4-300K CS1-4-350K CS1-4-4/0 CS1-4-500K CS1-4-750K CS2-4-1/0 CS2-4-2/0 CS2-4-250K CS2-4-3/0 CS2-4-300K CS2-4-350K CS2-4-4/0

VBC-1Y VBC-1Y-V3 VBC-1Y-V5 VBC-1Y-V8 VBC-1Y-V21C VBC-1V VBC-1V-V3 VBC-1V-V5 VBC-1V-V8 VBC-1V-V21C VBC-1T VBC-1T-V3 VBC-1T-V5 VBC-1T-V8 VBC-1T-V21 VBC-1L VBC-1L-V3 VBC-1L-V5 VBC-1L-V8 VBC-1L-V21 VBC-2C VBC-2C-V3 VBC-2C-V5 VBC-2C-V8 VBC-2C-V20 VBC-2G VBC-2G-V3 VBC-2G-V5 VBC-2G-V8 VBC-2G-V20 VBC-2V VBC-2L VBC-2L-V3 VBC-2L-V5 VBC-2L-V8 VBC-2L-V20 VBC-3A VBC-3D VBC-2Q VBC-2Q-V3 VBC-2Q-V5 VBC-2Q-V8 VBC-2Q-V20 VBR-3Q HTD-3Q VGC-1Y VGC-1Y-V3 VGC-1Y-V5 VGC-1Y-V8 VGC-1Y-V21C VGC-1V

M-5361 — — — — M-2781 — — — — — — — — — M-5359 — — — — M-2189 — — — — M-2540 — — — — M-8165 M-5362 — — — — M-5363 M-9029 M-8718 — — — — M-8512 M-624 M-6279 — — — — M-5822

CS25-4-#1 CS25-4-#1C CS25-4-#1D CS25-4-#1F CS25-4-#1G CS25-4-#2 CS25-4-#2C CS25-4-#2D CS25-4-#2F CS25-4-#2G CS25-4-#2S CS25-4-#2SC CS25-4-#2SD CS25-4-#2SF CS25-4-#2SG CS25-4-#4 CS25-4-#4C CS25-4-#4D CS25-4-#4F CS25-4-#4G CS25-4-1/0 CS25-4-1/0C CS25-4-1/0D CS25-4-1/0F CS25-4-1/0G CS25-4-2/0 CS25-4-2/0C CS25-4-2/0D CS25-4-2/0F CS25-4-2/0G CS25-4-250K CS25-4-3/0 CS25-4-3/0C CS25-4-3/0D CS25-4-3/0F CS25-4-3/0G CS25-4-300K CS25-4-350K CS25-4-4/0 CS25-4-4/0C CS25-4-4/0D CS25-4-4/0F CS25-4-4/0G CS25-4-500K CS2-5-500K CS27-4-#1 CS27-4-#1C CS27-4-#1D CS27-4-#1F CS27-4-#1G CS27-4-#2

Cadweld is a trademark of Erico International Corporation.

C-144

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

VGC-1V-V3 VGC-1V-V5 VGC-1V-V8 VGC-1V-V21C VGC-1T VGC-1T-V3 VGC-1T-V5 VGC-1T-V8 VGC-1T-V21 VGC-1H VGC-1L VGC-1L-V3 VGC-1L-V5 VGC-1L-V8 VGC-1L-V21 VGC-2C VGC-2C-V3 VGC-2C-V5 VGC-2C-V8 VGC-2C-V20 VGC-2G VGC-2G-V3 VGC-2G-V5 VGC-2G-V8 VGC-2G-V20 VGC-2V VGC-2L VGC-2L-V3 VGC-2L-V5 VGC-2L-V8 VGC-2L-V20 VGC-2Q VGC-2Q-V3 VGC-2Q-V5 VGC-2Q-V8 VGC-2Q-V20 VNC-1Y VGC-1Y-V3 VGC-1Y-V5 VGC-1Y-V8 VGC-1Y-V21C VNC-1V VGC-1V-V3 VGC-1V-V5 VGC-1V-V8 VGC-1V-V21C VNC-1T VGC-1T-V3 VGC-1T-V5 VGC-1T-V8 VGC-1T-V21

— — — — — — — — — M-5245 M-5816 — — — — M-1168 — — — — M-9242 — — — — M-2520 M-6195 — — — — M-2177 — — — — M-6060 — — — — M-2569 — — — — — — — — —

CS27-4-#2C CS27-4-#2D CS27-4-#2F CS27-4-#2G CS27-4-#2S CS27-4-#2SC CS27-4-#2SD CS27-4-#2SF CS27-4-#2SG CS27-4-#4 CS27-4-#4 CS27-4-#4C CS27-4-#4D CS27-4-#4F CS27-4-#4G CS27-4-1/0 CS27-4-1/0C CS27-4-1/0D CS27-4-1/0F CS27-4-1/0G CS27-4-2/0 CS27-4-2/0C CS27-4-2/0D CS27-4-2/0F CS27-4-2/0G CS27-4-250K CS27-4-3/0 CS27-4-3/0C CS27-4-3/0D CS27-4-3/0F CS27-4-3/0G CS27-4-4/0 CS27-4-4/0C CS27-4-4/0D CS27-4-4/0F CS27-4-4/0G CS31-4-#1 CS31-4-#1C CS31-4-#1D CS31-4-#1F CS31-4-#1G CS31-4-#2 CS31-4-#2C CS31-4-#2D CS31-4-#2F CS31-4-#2G CS31-4-#2S CS31-4-#2SC CS31-4-#2SD CS31-4-#2SF CS31-4-#2SG

VNC-1L VGC-1L-V3 VGC-1L-V5 VGC-1L-V8 VGC-1L-V21 VNC-1H VNC-2C VGC-2C-V3 VGC-2C-V5 VGC-2C-V8 VGC-2C-V20 VNC-2G VGC-2G-V3 VGC-2G-V5 VGC-2G-V8 VGC-2G-V20 VNC-2V VNC-2L VGC-2L-V3 VGC-2L-V5 VGC-2L-V8 VGC-2L-V20 VNC-3A VNC-3D VNC-2Q VGC-2Q-V3 VGC-2Q-V5 VGC-2Q-V8 VGC-2Q-V20 VNC-3Q HAA-1Y-325C HAA-1Y-7C HAA-1Y-11C HAA-1V-162C HAA-1V-350C HAA-1V-7C HAA-1V-11C HAA-1T-162C HAA-1T-350C HAA-1T-7C HAA-1T-11C HAA-1L-162C HAA-1L-350C HAA-1L-7C HAA-1L-11C HAH-2C-350C HAH-2C-8C HAH-2C-20C HAH-2G-350C HAH-2G-8C HAH-2G-20C

M-2761 — — — — M-5910 M-5419 — — — — M-2567 — — — — M-2568 M-6072 — — — — M-6061 M-6067 M-9253 — — — — M-8359 M-6269 M-6270 M-6271 M-6016 M-2576 M-2514 M-2515 — — — — M-8014 M-8015 M-2516 M-2517 M-8504 M-8505 M-6272 M-2776 M-6273 M-6274

CS31-4-#4 CS31-4-#4C CS31-4-#4D CS31-4-#4F CS31-4-#4G CS31-4-#6 CS31-4-1/0 CS31-4-1/0C CS31-4-1/0D CS31-4-1/0F CS31-4-1/0G CS31-4-2/0 CS31-4-2/0C CS31-4-2/0D CS31-4-2/0F CS31-4-2/0G CS31-4-250K CS31-4-3/0 CS31-4-3/0C CS31-4-3/0D CS31-4-3/0F CS31-4-3/0G CS31-4-300K CS31-4-350K CS31-4-4/0 CS31-4-4/0C CS31-4-4/0D CS31-4-4/0F CS31-4-4/0G CS31-4-500K CS32-2-#1D CS32-2-#1F CS32-2-#1G CS32-2-#2C CS32-2-#2D CS32-2-#2F CS32-2-#2G CS32-2-#2SC CS32-2-#2SD CS32-2-#2SF CS32-2-#2SG CS32-2-#4C CS32-2-#4D CS32-2-#4F CS32-2-#4G CS32-4-1/0D CS32-4-1/0F CS32-4-1/0G CS32-4-2/0D CS32-4-2/0F CS32-4-2/0G

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-145


Exothermic Welding System

Cross Reference CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

HAH-2L-350C HAH-2L-8C HAH-2L-20C HAH-2Q-350C HAH-2Q-8C HAH-2Q-20C VSC-1Y VSC-1Y-V3C VSC-1Y-V5C VSC-1Y-V8C VSC-1Y-V21C VSC-1V VSC-1V-V3C VSC-1V-V5C VSC-1V-V8C VSC-1V-V21C VSC-1T VSC-1T-V3C VSC-1T-V5C VSC-1T-V8C VSC-1T-V21C VSC-1L VSC-1L-V3C VSC-1L-V5C VSC-1L-V8C VSC-1L-V21C VSC-1H VSC-2C VSC-2C-V3C VSC-2C-V5C VSC-2C-V8C VSC-2C-V21C HCA-1Y-350C HCA-1Y-7C HCA-1Y-11C HCA-1V-162C HCA-1V-350C HCA-1V-7C HCA-1V-11C HCA-1T-162C HCA-1T-350C HCA-1T-7C HCA-1T-11C HCA-1L-162C HCA-1L-350C HCA-1L-7C HCA-1L-11C VSC-2G VSC-2G-V3C VSC-2G-V5C VSC-2G-V8C

M-6275 M-6276 M-6278 M-9236 M-9237 M-9238 M-589 M-2482 M-2483 M-2484 M-2485 M-588 M-9233 M-2480 M-2583 M-2481 — — — — — M-586 M-2476 M-2477 M-2478 M-2479 M-585 M-590 M-2486 M-2487 M-2488 M-2489 — — — — — — — — — — — — — — — M-591 M-8833 M-2490 M-2491

CS32-4-3/0D CS32-4-3/0F CS32-4-3/0G CS32-4-4/0D CS32-4-4/0F CS32-4-4/0G CS3-4-#1 CS3-4-#1C CS3-4-#1D CS3-4-#1F CS3-4-#1G CS3-4-#2 CS3-4-#2C CS3-4-#2D CS3-4-#2F CS3-4-#2G CS3-4-#2S CS3-4-#2SC CS3-4-#2SD CS3-4-#2SF CS3-4-#2SG CS3-4-#4 CS3-4-#4C CS3-4-#4D CS3-4-#4F CS3-4-#4G CS3-4-#6 CS3-4-1/0 CS3-4-1/0C CS3-4-1/0D CS3-4-1/0F CS3-4-1/0G CS34-2-#1D CS34-2-#1F CS34-2-#1G CS34-2-#2C CS34-2-#2D CS34-2-#2F CS34-2-#2G CS34-2-#2SC CS34-2-#2SD CS34-2-#2SF CS34-2-#2SG CS34-2-#4C CS34-2-#4D CS34-2-#4F CS34-2-#4G CS3-4-2/0 CS3-4-2/0C CS3-4-2/0D CS3-4-2/0F

VSC-2G-V21C VSC-2V VSC-2L VSC-2L-V3C VSC-2L-V5C VSC-2L-V8C VSC-2L-V21C VSC-3A VSC-3D VSC-2Q VSC-2Q-V3C VSC-2Q-V5C VSC-2Q-V8C VSC-2Q-V21C HTC-2C-350C HTC-2C-8C HTC-2C-20C HTC-2G-350C HTC-2G-8C HTC-2G-20C HTC-2L-350C HTC-2L-8C HTC-2L-20C HTC-2Q-350C HTC-2Q-8C HTC-2Q-20C VSC-3Q VSD-4Y VSD-4L VVC-1Y VVC-1Y-V3 VVC-1Y-V5 VVC-1Y-V8 VVC-1Y-V21 VVC-1V VVC-1V-V3 VVC-1V-V5 VVC-1V-V8 VVC-1V-V21 VVC-1T VVC-1T-V3 VVC-1T-V5 VVC-1T-V8 VVC-1T-V21 VVC-1L VVC-1L-V3 VVC-1L-V5 VVC-1L-V8 VVC-1L-V21 VVC-1H VVR-2C

M-2492 M-594 M-592 M-2493 M-2494 M-2495 M-2496 M-595 M-596 M-593 M-9021 M-2497 M-2498 M-2499 — — — — — — — — — — — — M-598 M-600 M-599 M-1219 — — — — M-1218 — — — — — — — — — M-1216 — — — — M-1215 M-1220

CS3-4-2/0G CS3-4-250K CS3-4-3/0 CS3-4-3/0C CS3-4-3/0D CS3-4-3/0F CS3-4-3/0G CS3-4-300K CS3-4-350K CS3-4-4/0 CS3-4-4/0C CS3-4-4/0D CS3-4-4/0F CS3-4-4/0G CS34-4-1/0D CS34-4-1/0F CS34-4-1/0G CS34-4-2/0D CS34-4-2/0F CS34-4-2/0G CS34-4-3/0D CS34-4-3/0F CS34-4-3/0G CS34-4-4/0D CS34-4-4/0F CS34-4-4/0G CS3-4-500K CS3-5-1000K CS3-5-750K CS4-4-#1 CS4-4-#1C CS4-4-#1D CS4-4-#1F CS4-4-#1G CS4-4-#2 CS4-4-#2C CS4-4-#2D CS4-4-#2F CS4-4-#2G CS4-4-#2S CS4-4-#2SC CS4-4-#2SD CS4-4-#2SF CS4-4-#2SG CS4-4-#4 CS4-4-#4C CS4-4-#4D CS4-4-#4F CS4-4-#4G CS4-4-#6 CS4-5-1/0

Cadweld is a trademark of Erico International Corporation.

C-146

www.tnb.com

Thermoweld is a trademark of Continental Industries.

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289


Cross Reference THERMOWELD CAT NO.

BLACKBURN CAT. NO.

CADWELD CAT. NO.

THERMOWELD CAT NO.

BLACKBURN CAT. NO.

VVR-2C-V3 VVR-2C-V5 VVR-2C-V8 VVR-2C-V20 VVR-2G VVR-2G-V3 VVR-2G-V5 VVR-2G-V8 VVR-2G-V20 VVR-2V VVR-2L VVR-2L-V3 VVR-2L-V5 VVR-2L-V8 VVR-2L-V20 VVR-2Q VVR-2Q-V3 VVR-2Q-V5 VVR-2QV8 VVR-2Q-V20 VFC-1Y VFC-1Y-V3 VFC-1Y-V5 VFC-1Y-V8 VFC-1Y-V21 VFC-1V VFC-1V-V3 VFC-1V-V5 VFC-1V-V8 VFC-1V-V21 VFC-1T VFC-1T-V3 VFC-1T-V5 VFC-1T-V8 VFC-1T-V21 VFC-1L VFC-1L-V3 VFC-1L-V5 VFC-1L-V8 VFC-1L-V21 VFC-2C VFC-2C-V3 VFC-2C-V5 VFC-2C-V8 VFC-2C-V20 VFC-2G VFC-2G-V3 VFC-2G-V5 VFC-2G-V8 VFC-2G-V20 VFR-2V

— — — — M-1221 — — — — M-1224 M-1222 — — — — M-1223 — — — — M-1639 — — — — M-1638 — — — — — — — — — M-1636 — — — — M-1640 — — — — M-1641 — — — — M-1644

CS4-5-1/0C CS4-5-1/0D CS4-5-1/0F CS4-5-1/0G CS4-5-2/0 CS4-5-2/0C CS4-5-2/0D CS4-5-2/0F CS4-5-2/0G CS4-5-250K CS4-5-3/0 CS4-5-3/0C CS4-5-3/0D CS4-5-3/0F CS4-5-3/0G CS4-5-4/0 CS4-5-4/0C CS4-5-4/0D CS4-5-4/0F CS4-5-4/0G CS7-4-#1 CS7-4-#1C CS7-4-#1D CS7-4-#1F CS7-4-#1G CS7-4-#2 CS7-4-#2C CS7-4-#2D CS7-4-#2F CS7-4-#2G CS7-4-#2S CS7-4-#2SC CS7-4-#2SD CS7-4-#2SF CS7-4-#2SG CS7-4-#4 CS7-4-#4C CS7-4-#4D CS7-4-#4F CS7-4-#4G CS7-4-1/0 CS7-4-1/0C CS7-4-1/0D CS7-4-1/0F CS7-4-1/0G CS7-4-2/0 CS7-4-2/0C CS7-4-2/0D CS7-4-2/0F CS7-4-2/0G CS7-5-250K

VFR-2L VFR-2L-V3 VFR-2L-V5 VFR-2L-V8 VFR-2L-V20 VFR-3A VFR-2Q VFR-2Q-V3 VFR-2Q-V5 VFR-2Q-V8 VFR-2Q-V20 VFF-3D VFF-3Q HAA-1Y HAA-1V HAA-1T HAA-1L HAA-1H HCA-1Y HCA-1V HCA-1T HCA-1L HCA-1H 15 25 32 45 65 90 115 150 200 250 L160 L159 T314 T314A T313 T320 T394 B136A/B T403 B144A/B/C/E

M-1642 — — — — M-1645 M-1643 — — — — M-1646 M-1648 M-631 M-630 — M-629 M-628 M-605 M-604 — M-603 M-602 15 25 32 45 65 90 115 150 200 250 40-0106-00 40-0107-00 38-0135-00 38-0135-01 38-0306-00 38-0309-00 38-3922-00 40-0319-01/3/5/6 38-4129-00 38-4061/2/3/4-00

CS7-5-3/0 CS7-5-3/0C CS7-5-3/0D CS7-5-3/0F CS7-5-3/0G CS7-5-300K CS7-5-4/0 CS7-5-4/0C CS7-5-4/0D CS7-5-4/0F CS7-5-4/0G CS7-6-350K CS7-6-500K CS8-2-#1 CS8-2-#2 CS8-2-#2S CS8-2-#4 CS8-2-#6 CS9-2-#1 CS9-2-#2 CS9-2-#2S CS9-2-#4 CS9-2-#6 15BKB 25BKB 32BKB 45BKB 65BKB 90BKB 115BKB 150BKB 200BKB 250BKB HCPK4 HCPK5 WWB1 WRB1 BFC FGUN BCM STM1 MSC PACK-A

Cadweld is a trademark of Erico International Corporation.

Exothermic Welding System

CADWELD CAT. NO.

Thermoweld is a trademark of Continental Industries.

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C-147


Sure Shot® Cross Reference Type CR1

Exothermic Welding System

GROUND ROD SIZE

⁄2"

1

⁄8"

5

⁄4"

3

SOLID

STRANDED

CADWELD CAT. NO. TYPE GR(CR1)

THERMOWELD CAT. NO. TYPE CR-1

BLACKBURN CAT. NO. TYPE CR1

6,8 3,4 1,2 6,8 3,4 1,2 2/0,1/0 — 6,8 3,4 1,2 2/0,1/0 — —

8 4,6 2,3 8 4,6 2,3 1/0,1 2/0 8 4,6 2,3 1/0,1 2/0 4/0

GR1-141G GR1-141L GR1-141V GR1-161G GR1-161L GR1-161V GR1-162C GR1-162G GR1-181G GR1-181L GR1-181V GR1-182C GR1-182G GR1-182Q

— — — M-2012 M-2013 M-2014 M-2015 M-2016 M-2017 M-2018 M-2019 M-2020 M-2021 —

— — — SCR1-58-6808 SCR1-58-3446 SCR1-58-1223 SCR1-58-2010 SCR1-58-0020 SCR1-34-6808 SCR1-34-3446 SCR1-34-1223 SCR1-34-2010 SCR1-34-0020 SCR1-34-0040

SOLID

STRANDED

CADWELD CAT. NO. TYPE GT(CR2)

THERMOWELD CAT. NO. TYPE CR-2

BLACKBURN CAT. NO. TYPE CR2

6,8 3,4 1,2 6,8 3,4 1,2 2/0,1/0 — 6,8 3,4 1,2 2/0,1/0 — —

8 4,6 2,3 8 4,6 2,3 1/0,1 2/0 8 4,6 2,3 1/0,1 2/0 4/0

GT1-141G GT1-141L GT1-141V GT1-161G GT1-161L GT1-161V GT1-162C — GT1-181G GT1-181L GT1-181V GT1-182C — —

— — — M-2027 M-2028 M-2029 M-2030 — M-2031 M-2032 M-2033 M-2034 — —

— — — SCR2-58-6808 SCR2-58-3446 SCR2-58-1223 SCR2-58-2010 SCR2-58-0020* SCR2-34-6808 SCR2-34-3446 SCR2-34-1223 SCR2-34-2010 SCR2-34-0020* SCR2-34-0040*

SOLID

STRANDED

CADWELD CAT. NO. TYPE NT(CR17)

THERMOWELD CAT. NO. —

BLACKBURN CAT. NO. TYPE CR17

6,8 3,4 1,2 6,8 3,4 1,2 2/0,1/0 — 6.8 3,4 1,2 2/0,1/0 — —

8 4,6 2,3 8 4,6 2,3 1/0,1 2/0 8 4,6 2,3 1/0,1 2/0 4/0

NT1-141G NT1-141L — NT1-161G NT1-161L NT1-161V — — NT1-181G NT1-181L NT1-181V — — —

— — — — — — — — — — — — — —

— — — SCR17-58-6808 SCR17-58-3446 SCR17-58-1223 SCR17-58-2010* SCR17-58-0020* SCR17-34-6808 SCR17-34-3446 SCR17-34-1223 SCR17-34-2010* SCR17-34-0020* SCR17-34-0040*

CONDUCTOR SIZE

Type CR2 GROUND ROD SIZE

⁄2"

1

⁄8"

5

⁄4"

3

CONDUCTOR SIZE

* Future Development

Type CR17 GROUND ROD SIZE

⁄2"

1

⁄8"

5

⁄4"

3

CONDUCTOR SIZE

* Future Development

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C-148

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Technical Services Tel: 888.862.3289


Sure Shot® Cross Reference Type CR24 GROUND ROD SIZE

⁄2"

1

⁄8"

5

STRANDED

CADWELD CAT. NO. TYPE NX(CR24)

THERMOWELD CAT. NO. —

BLACKBURN CAT. NO. TYPE CR24

6,8 3,4 1,2 6,8 3,4 1,2 2/0,1/0 — — 6,8 3,4 1,2 2/0,1/0

8 4,6 2,3 8 4,6 2,3 1/0,1 2/0 4/0 8 4,6 2,3 1/0,1

NX1-141G NX1-141L — NX1-161G NX1-161L NX1-161V — — — NX1-181G NX1-181L NX1-181V —

— — — — — — — — — — — — —

— — — SCR24-58-6808 SCR24-58-3446 SCR24-58-1223 SCR24-58-2010* SCR24-58-0020* SCR24-34-0040* SCR24-34-6808 SCR24-34-3446 SCR24-34-1223 SCR24-34-2010*

SOLID

STRANDED

CADWELD CAT. NO. —

THERMOWELD CAT. NO. TYPE CR-25

BLACKBURN CAT. NO. TYPE CR25

6,8 3,4 1,2 2/0,1/0 6,8 3,4

8 4,6 2,3 1/0,1 8 4,6

— — — — — —

M-2006 M-2007 M-2008 M-2023 M-2068 M-2069

SCR25-58-6808 SCR25-58-3446 SCR25-58-1223 SCR25-58-12010 SCR25-34-6808 SCR25-34-3446

CONDUCTOR SIZE

* Future Development

Type CR25 GROUND ROD SIZE

⁄8"

5

⁄4"

3

CONDUCTOR SIZE

Exothermic Welding System

⁄4"

3

SOLID

* Future Development

Cadweld is a trademark of Erico International Corporation.

Thermoweld is a trademark of Continental Industries.

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C-149


Additional Tables Conductor Properties Exothermic Welding System

CONDUCTORS SIZE (AWG OR KCMIL)

18 18 16 16 14 14 12 12 10 10 8 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

STRANDING DIAMETER

AREA CIRCULAR MM2 MILS QUANTITY

0.823 0.823 1.31 1.31 2.08 2.08 3.31 3.31 5.261 5.261 8.367 8.367 13.30 21.15 26.67 33.62 42.41 53.49 67.43 85.01 107.2

1620 1620 2580 2580 4110 4110 6530 6530 10380 10380 16510 16510 26240 41740 52620 66360 83690 105600 133100 167800 211600 — — — — — — — — — — —

1 7 1 7 1 7 1 7 1 7 1 7 7 7 7 7 19 19 19 19 19 37 37 37 37 37 61 61 61 61 61 61

OVERALL DIAMETER

AREA

MM

IN.

MM

IN.

MM2

IN.2

— 0.39 — 0.49 — 0.62 — 0.78 — 0.98 — 1.23 1.56 1.96 2.20 2.47 1.69 1.89 2.13 2.39 2.68 2.09 2.29 2.47 2.64 2.95 2.52 2.72 2.82 2.91 3.09 3.25

— 0.015 — 0.019 — 0.024 — 0.030 — 0.038 — 0.049 0.061 0.077 0.087 0.097 0.066 0.074 0.084 0.094 0.106 0.082 0.090 0.097 0.104 0.116 0.099 0.107 0.111 0.114 0.122 0.128

1.02 1.16 1.29 1.46 1.63 1.85 2.05 2.32 2.588 2.95 3.264 3.71 4.67 5.89 6.60 7.42 8.43 9.45 10.62 11.94 13.41 14.61 16.00 17.30 18.49 20.65 22.68 24.49 25.35 26.16 27.79 29.26

0.040 0.046 0.051 0.058 0.064 0.073 0.081 0.092 0.102 0.116 0.128 0.146 0.184 0.232 0.260 0.292 0.332 0.372 0.418 0.470 0.528 0.575 0.630 0.681 0.728 0.813 0.893 0.964 0.998 1.030 1.094 1.152

0.823 1.06 1.31 1.68 2.08 2.68 3.31 4.25 5.26 6.76 8.37 10.76 17.09 27.19 34.28 43.23 55.80 70.41 88.74 111.9 141.1 168 201 235 268 336 404 471 505 538 606 673

0.001 0.002 0.002 0.003 0.003 0.004 0.005 0.006 0.008 0.011 0.013 0.017 0.027 0.042 0.053 0.067 0.087 0.109 0.137 0.173 0.219 0.260 0.312 0.364 0.416 0.519 0.626 0.730 0.782 0.834 0.940 1.042

FPN: The construction information is per NEMA WC8-1992 or ANSI/UL 1581-1998. The resistance is calculated per National Bureau of Standards Handbook 100, dated 1966, and Handbook 109, dated 1972. 70–625 TABLES NATIONAL ELECTRICAL CODE, 2002 Edition

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DIRECT-CURRENT RESISTANCE AT 75°C (167°F) COPPER ALUMINUM UNCOATED COATED OHM/ OHM/ OHM/ OHM/ OHM/ OHM/ KM KFT KM KFT KM KFT

25.5 26.1 16.0 16.4 10.1 10.3 6.34 6.50 3.984 4.070 2.506 2.551 1.608 1.010 0.802 0.634 0.505 0.399 0.3170 0.2512 0.1996 0.1687 0.1409 0.1205 0.1053 0.0845 0.0704 0.0603 0.0563 0.0528 0.0470 0.0423

7.77 7.95 4.89 4.99 3.07 3.14 1.93 1.98 1.21 1.24 0.764 0.778 0.491 0.308 0.245 0.194 0.154 0.122 0.0967 0.0766 0.0608 0.0515 0.0429 0.0367 0.0321 0.0258 0.0214 0.0184 0.0171 0.0161 0.0143 0.0129

26.5 27.7 16.7 17.3 10.4 10.7 6.57 6.73 4.148 4.226 2.579 2.653 1.671 1.053 0.833 0.661 0.524 0.415 0.329 0.2610 0.2050 0.1753 0.1463 0.1252 0.1084 0.0869 0.0732 0.0622 0.0579 0.0544 0.0481 0.0434

8.08 8.45 5.08 5.29 3.19 3.26 2.01 2.05 1.26 1.29 0.786 0.809 0.510 0.321 0.254 0.201 0.160 0.127 0.101 0.0797 0.0626 0.0535 0.0446 0.0382 0.0331 0.0265 0.0223 0.0189 0.0176 0.0166 0.0147 0.0132

42.0 42.8 26.4 26.9 16.6 16.9 10.45 10.69 6.561 6.679 4.125 4.204 2.652 1.666 1.320 1.045 0.829 0.660 0.523 0.413 0.328 0.2778 0.2318 0.1984 0.1737 0.1391 0.1159 0.0994 0.0927 0.0868 0.0770 0.0695

12.8 13.1 8.05 8.21 5.06 5.17 3.18 3.25 2.00 2.04 1.26 1.28 0.808 0.508 0.403 0.319 0.253 0.201 0.159 0.126 0.100 0.0847 0.0707 0.0605 0.0529 0.0424 0.0353 0.0303 0.0282 0.0265 0.0235 0.0212


Additional Tables Table B.310.1

Metric Conductors

Ampacities of Two or Three Insulated Conductors, Rated 0 Through 2000 Volts, Within an Overall Covering (Multiconductor Cable), in Raceway in Free Air Based on Ambient Air Temperature of 30°C (86°F)

Temperature Rating of Conductor. (See Table 310.13.) 60°C (140°F)

14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

Ambient Temp. (°C)

21–25 26–30 31–35 36–40 41–45 46–50 51–55 56–60 61–70 71–80

90°C (194°F)

Types RHW, THHW, THW, THWN, XHHW, ZW

Types THHN, THHW, THW-2, THWN-2, RHH, RWH-2, USE-2, XHHN, XHHW-2, ZW-2

90°C (194°F)

Types RHW, THHW, THW, THWN, XHHW

Types THHN, THHW, THW-2, THWN-2, RHH, RWH-2, USE-2, XHHW, XHHW-2, ZW-2

14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

For ambient temperatures other than 30°C (86°F), multiply the ampacities shown above by the appropriate factor shown below.

Ambient Temp. (°F)

1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33 —

21* — 27* 16* 36* 21* 48 28 65 38 89 51 102 59 119 69 137 80 163 94 186 108 214 124 253 147 276 160 317 185 345 202 371 218 427 254 468 279 514 310 529 321 543 331 570 350 617 382 Correction Factors

1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41

1.08 1.00 0.91 0.82 0.71 0.58 0.41 — — —

— 18* 25* 33 45 61 70 83 95 113 129 147 176 192 221 242 261 303 335 371 384 397 421 460

Size (AWG or kcmil)

— 21* 28* 37 51 69 79 93 106 127 146 167 197 217 250 273 295 342 378 420 435 450 477 521

1.08 1.00 0.91 0.82 0.71 0.58 0.41 — — —

18* 24* 33* 43 58 79 90 105 121 145 166 189 223 245 281 305 328 378 413 452 466 479 500 542

TypeTW

75°C (167°F)

ALUMINUM OR COPPER-CLAD ALUMINUM

COPPER

16* 20* 27* 36 48 66 76 88 102 121 138 158 187 205 234 255 274 315 343 376 387 397 415 448

60°C (140°F)

1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33 —

1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41

10 10 16 16 25 25 35 50 70 95 95 120 150 185 240 300 400 400 500 500 630 800 1000

8 8 6 6 2 2 1 1/0 2/0 3/0 3/0 250 300

19,730 19,730 31,558 31,558 49,325 49,325 69,055 98,650 138,110 187,500 187,500 236,760 295,950 365,000 500 473,500 591,900 789,200 789,200 986,500 986,500 1,243,000 1,578,400 1,973,000

1 7 1 7 7 19 19 19 19 19 37 37 37 61 61 61 61 91 61 91 127 127 127

3.57 1.35 4.50 1.70 2.14 1.35 1.53 1.78 2.14 2.52 1.78 2.03 2.25 2.52 2.25 2.52 2.85 2.36 3.20 2.65 2.52 2.85 3.20

3.57 4.05 4.50 5.10 6.42 6.75 7.65 8.90 10.70 12.60 12.46 14.21 15.75 17.64 20.25 22.68 25.65 25.96 28.80 29.15 32.76 37.05 41.60

0.140 0.159 0.177 0.200 0.253 0.266 0.300 0.350 0.421 0.496 0.490 0.560 0.620 0.695 0.797 0.893 1.000 1.022 1.134 1.148 1.290 1.459 1.638

Red Red Blue Blue Gray Brown Green Pink Black Orange Orange Purple White Red Brown Green Black Black — — — — —

21 21 24 24 29 33 37 42 45 50 50 54 66 71 87 94 106 106 125 — — — —

Exothermic Welding System

Types TW, UF Size (AWG or kcmil)

75°C (167°F)

WIRE SIZE # OF STRAND DIAMETER DIAMETER COLOR DIE MM AWG CIRC MILS STRANDS DIAMETER MM INCH CODE CODE

70–77 79–86 88–95 97–104 106–113 115–122 124–131 133–140 142–158 160–176

*Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for these conductor types shall not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper; or 15 amperes for 12 AWG and 25 amperes for 10 AWG aluminum and copper-clad aluminum. NATIONAL ELECTRICAL CODE, 2002 Edition

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C-151


Additional Tables Table C1

Exothermic Welding System

Maximum Number of Conductors or Fixture Wires in Electrical Metallic Tubing (EMT) (Based on Table 1, Chapter 9)

TYPE

RHH, RHW, RHW-2

TW, THHW, THW, THW-2 RHH*, RHW*, RHW-2*,

CONDUCTOR SIZE 16 (AWG/KCMIL) (1⁄2)

14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 14 12 10 8

4 3 2 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8 6 5 2 6 4 3 1

21 (3⁄4)

CONDUCTORS METRIC DESIGNATOR (TRADE SIZE) 27 35 41 53 63 78 91 (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2)

103 (4)

7 6 5 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 15 11 8 5 10 8 6 4

11 9 8 4 3 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 25 19 14 8 6 13 10 6

201 167 135 70 56 44 38 33 22 19 17 14 12 9 8 7 7 6 5 4 4 4 3 3 424 326 243 135 282 227 177 106

20 17 13 7 5 4 4 3 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 43 33 24 13 28 23 18 10

27 23 18 9 8 6 5 4 3 2 2 1 1 1 1 1 1 1 1 0 0 0 0 0 58 45 33 18 39 31 24 14

46 80 120 157 38 66 100 131 30 53 81 105 16 28 42 55 13 22 34 44 10 17 26 34 9 15 23 30 7 13 20 26 5 9 13 17 4 7 11 15 4 6 10 13 3 5 8 11 3 5 7 9 1 3 5 7 1 3 5 6 1 3 4 6 1 2 4 5 1 2 3 4 1 1 3 4 1 1 2 3 1 1 2 3 1 1 2 3 1 1 1 3 1 1 1 2 96 168 254 332 74 129 195 255 55 96 145 190 30 53 81 105 64 112 169 221 51 90 136 177 40 70 106 138 24 42 63 83

TYPE

CONDUCTOR SIZE 16 (AWG/KCMIL) (1⁄2)

RHH*, RHW*, RHW-2*, TW, THW, THHW, THW-2

THHN, THWN, THWN-2

6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 12 9 5 3 2 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0

21 (3⁄4)

CONDUCTORS METRIC DESIGNATOR (TRADE SIZE) 27 35 41 53 63 78 91 (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2)

103 (4)

3 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 22 16 10 6 4 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0

4 3 3 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 35 26 16 9 7 4 3 3 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0

81 60 52 44 31 26 22 19 16 13 11 10 9 7 6 5 5 5 4 4 608 443 279 161 116 71 60 51 37 32 26 22 18 15 13 11 10 8 7 6 5 5 4 4

NATIONAL ELECTRICAL CODE, 2002 Edition

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8 6 5 4 3 2 1 1 1 1 1 1 1 1 1 0 0 0 0 0 61 45 28 16 12 7 6 5 4 3 2 1 1 1 1 1 1 1 1 1 0 0 0 0

11 18 32 48 63 8 13 24 36 47 7 12 20 31 40 6 10 17 26 34 4 7 12 18 24 3 6 10 16 20 3 5 9 13 17 2 4 7 11 15 1 3 6 9 12 1 3 5 7 10 1 2 4 6 8 1 1 4 6 7 1 1 3 5 7 1 1 3 4 6 1 1 2 3 4 1 1 1 3 4 1 1 1 3 4 1 1 1 3 3 0 1 1 2 3 0 1 1 2 3 84 138 241 364 476 61 101 176 266 347 38 63 111 167 219 22 36 64 96 126 16 26 46 69 91 10 16 28 43 56 8 13 24 36 47 7 11 20 30 40 5 8 15 22 29 4 7 12 19 25 3 6 10 16 20 3 5 8 13 17 2 4 7 11 14 1 3 6 9 11 1 3 5 7 10 1 2 4 6 9 1 1 4 6 8 1 1 3 5 6 1 1 2 4 5 1 1 2 3 4 1 1 1 3 4 1 1 1 3 4 1 1 1 3 3 1 1 1 2 3


Additional Tables Table C4 Maximum Number of Conductors or Fixture Wires in Intermediate Metal Conduit (IMC) (Based on Table 1, Chapter 9)

TYPE

TW, THHW, THW, THW-2 RHH*, RHW*, RHW-2 RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2*,

21 (3⁄4)

CONDUCTORS METRIC DESIGNATOR (TRADE SIZE) 27 35 41 53 63 78 91 (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2)

103 (4)

49

70

TYPE

CONDUCTOR SIZE 16 (AWG/KCMIL) (1⁄2)

21 (3⁄4)

CONDUCTORS METRIC DESIGNATOR (TRADE SIZE) 27 35 41 53 63 78 91 (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2)

103 (4)

1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 24 17 11 6 4 3 2 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0

3 3 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 39 29 18 10 7 4 4 3 2 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0

48 41 28 24 20 17 14 12 10 9 8 7 5 5 4 4 4 3 562 410 258 149 107 66 56 47 35 29 24 20 17 13 12 10 9 7 6 5 5 5 4 4

14

4

8

13

22

30

108 144

186

12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 14 12 10 8 14

4 3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 7 5 3 6

6 5 3 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 13 9 5 11

11 8 4 3 3 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 27 21 15 8 18

18 15 8 6 5 4 3 2 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 47 36 27 15 31

25 41 58 89 120 20 33 47 72 97 10 17 24 38 50 8 14 19 30 40 6 11 15 23 31 6 9 13 21 28 5 8 11 18 24 3 5 7 12 16 3 4 6 10 14 2 4 6 9 12 1 3 5 7 10 1 3 4 6 9 1 1 3 5 6 1 1 3 4 6 1 1 2 4 5 1 1 2 3 5 1 1 1 3 4 1 1 1 2 3 1 1 1 2 3 1 1 1 1 3 0 1 1 1 3 0 1 1 1 2 0 1 1 1 2 0 1 1 1 1 0 0 1 1 1 0 0 1 1 1 0 0 1 1 1 64 104 147 228 304 49 80 113 175 234 36 59 84 130 174 20 33 47 72 97 42 69 98 151 202

154 124 65 52 41 36 31 20 18 15 13 11 8 7 7 6 5 4 4 4 3 3 3 2 1 1 1 392 301 224 124 261

12

5

9

14

25

34

56

79

122 163

209

10 8

4 2

7 4

11 7

19 12

26 16

43 26

61 37

95 57

127 76

163 98

6

1

3

5

9

12

20

28

43

58

75

Note: This table is for concentric stranded conductors only. For compact stranded conductors, Table C4(A) should be used.

4

1

2

4

6

9

15

21

32

43

56

*Types RHH, RHW, and RHW-2 without outer covering.

TW, THW, THHW, THW-2

THHN, THWN, THWN-2

3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 10 6 3 2 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0

6 5 3 3 2 1 1 1 1 1 1 1 1 0 0 0 0 0 68 49 31 18 13 8 6 5 4 3 3 2 1 1 1 1 1 1 1 1 1 0 0 0

8 13 18 28 37 6 11 15 23 31 4 7 11 16 22 4 6 9 14 19 3 5 8 12 16 3 4 6 10 13 2 4 5 8 11 1 3 4 7 9 1 2 4 6 8 1 2 3 5 7 1 1 3 4 6 1 1 2 4 5 1 1 1 3 4 1 1 1 3 4 1 1 1 2 3 1 1 1 2 3 1 1 1 2 3 0 1 1 1 3 91 149 211 326 436 67 109 154 238 318 42 68 97 150 200 24 39 56 86 115 17 28 40 62 83 10 17 25 38 51 9 15 21 32 43 7 12 17 27 36 5 9 13 20 27 4 8 11 17 23 4 6 9 14 19 3 5 7 12 16 2 4 6 9 13 1 3 5 8 10 1 3 4 7 9 1 2 4 6 8 1 2 3 5 7 1 1 3 4 6 1 1 2 3 5 1 1 1 3 4 1 1 1 3 4 1 1 1 3 4 1 1 1 2 3 1 1 1 2 3

Exothermic Welding System

RHH, RHW, RHW-2 RHH, RHW, RHW-2

CONDUCTOR SIZE 16 (AWG/KCMIL) (1⁄2)

NATIONAL ELECTRICAL CODE, 2002 Edition

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289 www.tnb.com

C-153


Additional Tables Table C8

Exothermic Welding System

Maximum Number of Conductors or Fixture Wires in Rigid Metal Conduit (RMC) (Based on Table 1, Chapter 9)

TYPE

RHH, RHW, RHW-2

TW, THHW, THW, THW-2 RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2*

CONDUCTORS CONDUCTOR METRIC DESIGNATOR (TRADE SIZE) SIZE 16 21 27 35 41 53 63 78 91 103 129 155 1 3 (AWG/KCMIL) ( ⁄2) ( ⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) (5) (6)

14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12

4 3 3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9 7

7 6 5 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 15 12

12 10 8 4 3 2 2 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 25 19

21 17 14 7 6 4 4 3 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 44 33

28 23 19 10 8 6 5 4 3 2 2 1 1 1 1 1 1 1 1 1 0 0 0 0 59 45

46 38 31 16 13 10 9 7 5 4 4 3 3 1 1 1 1 1 1 1 1 1 1 1 98 75

66 55 44 23 18 14 12 11 7 6 5 4 4 3 2 2 1 1 1 1 1 1 1 1 140 107

102 85 68 36 29 22 19 17 11 10 8 7 6 4 4 4 3 3 2 1 1 1 1 1 216 165

136 113 91 48 38 30 26 23 15 13 11 10 8 6 5 5 4 4 3 3 3 2 2 1 288 221

176 146 118 61 49 38 34 29 19 17 14 12 11 8 7 6 6 5 4 4 3 3 3 3 370 284

276 229 185 97 77 60 53 46 30 26 23 20 17 13 11 10 9 8 6 6 5 5 5 4 581 446

398 330 267 139 112 87 76 66 44 38 33 28 24 18 16 15 13 11 9 8 8 7 7 6 839 644

10 8 14

5 3 6

9 14 25 34 56 80 123 164 212 332 480 5 8 14 19 31 44 68 91 118 185 267 10 17 29 39 65 93 143 191 246 387 558

12

5

8

13 23 32 52 75 115 154 198 311 448

10 8

3 1

6 4

10 18 25 41 58 90 120 154 242 350 6 11 15 24 35 54 72 92 145 209

TYPE

CONDUCTORS CONDUCTOR METRIC DESIGNATOR (TRADE SIZE) SIZE 16 21 27 35 41 53 63 78 91 103 129 155 1 3 (AWG/KCMIL) ( ⁄2) ( ⁄4) (1) (11⁄4) (11⁄2) (2) (21⁄2) (3) (31⁄2) (4) (5) (6)

RHH*, RHW*, RHW-2*, TW, THW, THHW, THW-2

THHN, THWN, THWN-2

6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

1 3 5 8 11 18 27 41 55 1 1 3 6 8 14 20 31 41 1 1 3 5 7 12 17 26 35 1 1 2 4 6 10 14 22 30 1 1 1 3 4 7 10 15 21 0 1 1 2 3 6 8 13 18 0 1 1 2 3 5 7 11 15 0 1 1 1 2 4 6 9 13 0 0 1 1 1 3 5 8 10 0 0 1 1 1 3 4 6 8 0 0 1 1 1 2 3 5 7 0 0 0 1 1 1 3 5 6 0 0 0 1 1 1 3 4 6 0 0 0 1 1 1 2 3 5 0 0 0 1 1 1 1 3 4 0 0 0 0 1 1 1 2 3 0 0 0 0 1 1 1 2 3 0 0 0 0 1 1 1 2 3 0 0 0 0 1 1 1 1 3 0 0 0 0 0 1 1 1 2 13 22 36 63 85 140 200 309 412 9 16 26 46 62 102 146 225 301 6 10 17 29 39 64 92 142 189 3 6 9 16 22 37 53 82 109 2 4 7 12 16 27 38 59 79 1 2 4 7 10 16 23 36 48 1 1 3 6 8 14 20 31 41 1 1 3 5 7 11 17 26 34 1 1 1 4 5 8 12 19 25 1 1 1 3 4 7 10 16 21 0 1 1 2 3 6 8 13 18 0 1 1 1 3 5 7 11 15 0 1 1 1 2 4 6 9 12 0 0 1 1 1 3 5 7 10 0 0 1 1 1 3 4 6 8 0 0 1 1 1 2 3 5 7 0 0 1 1 1 2 3 5 7 0 0 0 1 1 1 2 4 5 0 0 0 1 1 1 1 3 4 0 0 0 1 1 1 1 3 4 0 0 0 0 1 1 1 3 4 0 0 0 0 1 1 1 2 3 0 0 0 0 1 1 1 2 3 0 0 0 0 1 1 1 1 3

71 53 45 38 27 23 19 16 14 11 9 8 7 6 5 4 4 4 4 3 531 387 244 140 101 62 53 44 33 27 23 19 16 13 11 10 8 7 6 5 5 4 4 4

Note: This table is for concentric stranded conductors only. For compact stranded conductors, Table C8(A) should be used. *Types RHH, RHW, and RHW-2 without outer covering. NATIONAL ELECTRICAL CODE, 2002 Edition

C-154

www.tnb.com

United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354

Technical Services Tel: 888.862.3289

111 160 83 120 71 103 60 87 42 61 36 52 31 44 26 37 21 31 17 25 15 22 13 19 12 17 10 14 8 12 7 10 7 10 6 9 6 8 5 8 833 1202 608 877 383 552 221 318 159 230 98 141 83 120 70 100 51 74 43 63 36 52 30 43 25 36 20 29 17 25 15 22 13 20 11 16 9 13 8 11 7 11 7 10 6 9 6 8


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