Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.
CORRECT P-90216
Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause boom to drop. Do not go under boom when raised unless supported by an approved boom stop. Replace if damaged. Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and Wearexhaust.eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used. Use eye protection approved for type of welding. Never work on telescopic handler with boom up unless boom is held by an approved boom stop. Replace if damaged. Never modify equipment or add attachments not approved by Bobcat Company.
Lead-acid batteries produce flammable and explosive gases. Keep arcs, sparks, flames and lighted tobacco away from Batteriesbatteries. contain acid which burns eyes or skin on contact. Wear protective clothing. If acid contacts body, flush well with water. For eye contact flush well and get immediate medical attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. WARNING Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. W-2003-0807
Have good ventilation when welding or grinding painted Wearparts. dust mask when grinding painted parts. Toxic dust and gas can be produced. Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.
MSW43-EN-0211
Cleaning and maintenance are required daily.
T41.140SLP(A)(B) / MAINTENANCE1-1ServiceT40.180SLP(A)(B)ManualSAFETY
CORRECT NA5428 WRONG NA5432 WRONG NA5433 WRONG NA5434 WRONG NA5436 WRONG B-6589
Never service the Bobcat telescopic handler without instructions.
T41.140SLP(A)(B) / CONTENTS1-3ServiceT40.180SLP(A)(B)Manual
CONTENTS . . . . . . . . . . . . . 1-03 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-05 SAFETY AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 20-01 HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01 DRIVE SYSTEM . . . . . . 40-01 MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01 ELECTRICAL SYSTEM AND ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-01 ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . 70-01 HEATING, VENTILATION, AIR CONDITIONING (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . 80-01 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01 ALPHABETICAL INDEX . . . . . . . . . . . . . . . .INDEX-01
T41.140SLP(A)(B) / FOREWORD1-5ServiceT40.180SLP(A)(B)Manual
FOREWORD . . . . . . . . . . . . . 1-7 INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . 1-9 Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SAFETY
Dismantling And Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Operation . . . . . . . . . . . . 1-11 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Fueling . . . . . . . . . . . . . . . 1-11 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Fire Extinguishers . . . . . . . . . . . . 1-12 SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Telescopic Handler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Other Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 BOBCAT TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . 1-15
4.Check
10.Attachment
12.Check
FOREWORD
A general inspection of the following items must be made after the telescopic handler has had service or repair: TLS EMEA-0617SM
9.Enclosure
15.Lubricate
This manual is for the Bobcat telescopic handler mechanic. It provides necessary servicing and adjustment procedures for the Bobcat telescopic handler and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
1.Check that ROPS/FOPS (Including right side window) is in good condition and is not modified. door latches must open and close freely. that ROPS mounting hardware is tightened and is Bobcat approved. locking pins must function correctly and be in good condition. seat belt must be correctly installed, functional and in good condition. treads must be in good condition. boom support device, replace if damaged. for correct function of indicator lamps and gauges. signs must be legible and in the correct location. all machine fluid levels. tires for wear and pressure. Use only approved tires. for fuel, oil or hydraulic fluid leaks. for correct function of the work lights. the telescopic handler. parking brake must function correctly. the condition of the battery and cables.
11.Safety
6.Check
8.The
16.Check
13.Check
FW
3.The
T41.140SLP(A)(B) / 1-7ServiceT40.180SLP(A)(B)Manual
2.Check
14.Inspect
7.Check
5.Machine
19.Inspect for loose or broken parts or connections. 22.Recommend to the owner that all necessary corrections be made before the machine is returned to service.
17.Inspect the air cleaner for damage or leaks. Check the condition of the element. 20.Operate the telescopic handler and check all functions.
T41.140SLP(A)(B) / 1-8ServiceT40.180SLP(A)(B)Manual FW TLS EMEA-0617 SM
18.Check the electrical charging system. 21.Check for any field modification not completed.
IMPORTANT
•Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Front Window Guard are required for some work. See your Bobcat dealer about Bobcat Safety Equipment. SI TH EMEA-1015 SM
WARNINGResponsibility
SAFETY
“Warning, be
•Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
•The new operator must start in an area without bystanders or structures and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating. Know the Work Conditions
D-1002-1107
The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. W-2044-1107
•Know the weight of the materials being handled. Avoid exceeding the Rated Load Capacity of the machine (as indicated on the Load Capacity Charts). Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of load if handling dense material.
Have Training with Actual Operation
T41.140SLP(A)(B) / 1-9ServiceT40.180SLP(A)(B)Manual
•The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
Operator must have instructions before operating the machine. Untrained operators can cause injury or death. W-2001-0502
I-2019-0284
This symbol with a warning statement means: alert! Your safety is involved!”
The telescopic handler and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.
WARNING
•Know the location of any underground lines.
Safe Operation Needs A Qualified Operator
•For operating the machine, some countries require an operator license. Check the regulations at your location.
Carefully read the message that follows. Safety Alert Symbol
A Qualified Operator Must Do The Following: Understand the Written Instructions, Rules and Regulations
•Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. For driving on public roads, the machine must be equipped as stipulated by the local regulations authorising operation on public roads in your specific country. Regulations may identify a hazard such as a utility line.
For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine.
INSTRUCTIONS
This notice identifies procedures which must be followed to avoid damage to the machine.
•The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).
The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Safe Operation Is The Operator’s
The operator must survey his / her field of vision when operating the telescopic handler. Adjust mirrors to obtain the best visibility. Clean mirrors every day and more often when necessary. Immediately replace any broken or damaged mirrors. If a suspended load or the resulting boom geometry blocks the vision of the operator alternative carrying means must be considered.
Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust. Use a respirator, water spray or other means to control dust.
Avoid Silica Dust
SAFETY INSTRUCTIONS (CONT’D)
SI TH EMEA-1015
Safe Operation Needs A Qualified Operator (Cont’d)
Where overhead power lines are present in the operating area, ensure sufficient clearance between the nearest of these lines and any part of the machine.
The operator must know the wind speed. Do not use the telescopic handler with wind speeds over 12,5 m/s (28 mph).
Dismantling And Disposal
T41.140SLP(A)(B) / 1-10ServiceT40.180SLP(A)(B)Manual
On the completion of its useful life, the machine and its parts shall be disposed of in an environmental friendly manner. Please contact your local dealer. Parts of the machine can be remanufactured like the engine depending on its age and condition, or recycled like metals, plastics, rubbers and glasses. Respect the environment and dispose of waste properly. Worn or damaged parts shall not be left in the environment. Oils, brake fluid, cooling refrigerants, batteries and cells shall be disposed of in a proper manner through your local dealer or recycling center. SM VOLTAGE MINIMUM DISTANCE up to 50 kV3 m (10 ft) beyond 50 kV5 m (16.5 ft)
FIRE MaintenancePREVENTION
The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating. All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire. Operation Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.
SI TH EMEA-1015 SM
Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.
Hydraulic System Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps. Tighten or replace any parts that show leakage.
Ultra Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations with higher Sulfur content. Avoid death or serious injury from fire or explosion. Consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices. Starting Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.
Always clean fluid spills. Do not use petrol or diesel fuel for cleaning parts. Use commercial non-flammable solvents. Fueling
Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.
The machine and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or Flammablesparks.debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
Electrical Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or Batteryfrayed. gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.
T41.140SLP(A)(B) / 1-11ServiceT40.180SLP(A)(B)Manual
Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instructions plate.
Welding And Grinding
T41.140SLP(A)(B) / 1-12ServiceT40.180SLP(A)(B)Manual
Always clean the machine and attachment, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding. Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.
Sl TH EMEA-1015 SM
Dust generated from repairing non-metallic parts such as hoods, fenders or covers can be flammable or explosive. Repair such components in a well ventilated area away from open flames or sparks.
Fire Extinguishers
FIRE PREVENTION (CONT’D)
T41.140SLP(A)(B) / 1-13ServiceT40.180SLP(A)(B)Manual SERIAL NUMBER LOCATION Always use the serial number of the telescopic handler when requesting service information or when ordering Ifparts.any serial number plate is damaged, contact your Bobcat dealer. Telescopic Handler Serial Number Figure 1 The telescopic handler serial number plate (Item 1) [Figure 1] is located on the right side of the chassis in Explanationfront. of telescopic handler serial number: Engine Serial Number Figure 2 The engine serial number can be found on the engine cylinder block (Item 1) and on the engine rating plate (Item 2) [Figure 2] near the flywheel in front of you when opening the engine cover. Always use the full number (type + number) when ordering replacement parts.S41650S38966 1 XXXX XXXXX Module 2. - Production Sequence (Series) Module 1. - Model / Engine Combination 1. The four digit Model / Engine Combination Module number identifies the model number and engine 2.combination.Thefivedigit Production Sequence Number identifies the order in which the telescopic handler is produced. P126642 2 P126245 1
DELIVERY REPORT Figure 3
Other components can also have serial numbers and an identification plate. Always use these serial numbers when ordering parts.
T41.140SLP(A)(B) / 1-14ServiceT40.180SLP(A)(B)Manual SERIAL NUMBER LOCATION (CONT’D)
Serial Numbers
The delivery report [Figure 3] contains a list of items that must be explained or shown to the owner or operator by the dealer when the Bobcat telescopic handler is Thedelivered.delivery report must be reviewed and signed by the owner or operator and the dealer.
B-16315
Other
T41.140SLP(A)(B) / 1-15ServiceT40.180SLP(A)(B)Manual BOBCAT TELESCOPIC HANDLER IDENTIFICATION [A] Optional or Field Accessory. (Not Standard Equipment). [B] Attachments - Several different attachments are available for the Bobcat telescopic handler. [C] ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per ISO 3449, Level II. [D] TIRES - Standard tires are shown. Several different tire styles and sizes are available for the Bobcat telescopic handler. ITEM DESCRIPTION ITEM DESCRIPTION 1Operation & Maintenance Manual and Operator’s Handbook 12Operator Cab (ROPS and FOPS) [C] 2Mirrors13Rotating Beacon [A] 3Work Lights14Rear Work Light 4Load Capacity Charts15Tail Lights and Direction Signals 5Front Lights16Tires [D] 6Telescoping Booms17Engine Cover 7Boom 8AttachmentHead18StabilizersCarrier [B] 19Sight Level Gauge 9Boom20Rear / Front Interior Mirror 10Seat Belt21Lift Eye Link 11Boom Stop [A] NA13009EM9743 9 6 8 13 11 10 14 2 3 5 7 1 16 2 12 4 15 17 18 19 20 2 21
SAFETY
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . 10-90-2
AND MAINTENANCE
FUEL
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . 10-100-3
Fill / Breather Cap . . . . . . . . . . . . . . . . . . . . . . 10-100-4
Filling
Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1 Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-2
T41.140SLP(A)(B) / 10-01ServiceT40.180SLP(A)(B)Manual
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . 10-20-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1 Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . 10-20-2 Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . 10-20-3 Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-3
Checking And Adding Fluid . . . . . . . . . . . . . . 10-100-1
LIFTING AND BLOCKING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . 10-10-1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Removing
TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER . . . . . . . . . . . . . . . . 10-30-1 Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1 TOWING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1 AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1 Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1 Checking Level . . . . . . . . . . . . . . . . . . . . . 10-70-1 And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-2 SYSTEM . . . . . . . . . . . . . . . 10-80-1 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1 Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1 The Fuel Tank . . . . . . . . . . 10-80-2 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-2
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-4 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . 10-90-1
HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . 10-100-1
. .
ATTACHMENT CARRIER . . . . . . . . . . . . . . . . . 10-130-1 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1
Storage . . . . . . . . . . . . . . . . . .
Checking And Adding Oil (Planetary Carr ier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Return To Service . . . . . . . . . . . . . . . .
Procedure . . . . . . . . . . .
Rear Pads Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-4
APPROVED BOOM STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1 Installing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1 Removing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . 10-150-1 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-160-1 Opening And Closing . . . . . . . . . . . . . . . . . 10-160-1 CHAIN CHECKING AND ADJUSTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 10-170-1 / Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . 10-170-1 Extension / Retraction Chain Wear Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-170-2 STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER . . . . . . . . . 10-180-1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 10-180-1 EXIT . . . . . . . . . . . . . . . . . . . 10-190-1 Rear Window . . . . . . . . . . . . . . . . . . . . . 10-190-1 TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . 10-200-1 . . . . . . . . 10-200-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-200-1 . . . . . . . . . . . . . . . . . 10-210-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210-1
Checking
Checking And Adding Oil (Front Differential) . . . . . . . . . . . . . . . 10-110-3
Front Pads Lubrication . . . . . . . . . . . . . . . . 10-120-4
Checking And Adding Oil (Reduction Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-4
T41.140SLP(A)(B) / 10-02ServiceT40.180SLP(A)(B)Manual
TIRE MAINTENANCE . . . . . . . . . . . . . . . . 10-140-1 Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1 Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1 Wheel Replacement . . . . . . . . . . . . . . . . 10-140-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-2 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-2
Removing And Replacing Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-3
EMERGENCY
.
Removing And Replacing Oil (Planetary Carrier) . . . . . . . . . . . . 10-110-1
LUBRICATING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
Removing And Replacing Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-2
Removing And Replacing Oil (Reduction Box) . . . . . . . . . . . . . . 10-110-4
Checking And Adding Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-2
AXLES (FRONT AND REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
LIFTING THE TELESCOPIC HANDLER . . . .
Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
REMOTE START TOOL (SERVICE TOOL) KIT - MEL1563 . . . . . . . . . . . . . . . . . . . . 10-220-1 Remote Start Tool - MEL1563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-220-1
Telescopic Handler Service Tool Harness - 6689747 . . . . . . . . . . . . . . . . . . . . . . . 10-230-2
REMOTE START TOOL (SERVICE TOOL) KIT - 7217666 . . . . . . . . . 10-230-1 Remote Start Tool (Service Tool) - 7022042 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-230-1
Remote Start Procedure . . . . . . . . . . . . . . . 10-230-4
Service Tool Harness Control - MEL1565 . . . . . . 10-220-2 Service Tool Harness Communicator - MEL1566 . . . . . . . . . . . . . . . . . . . . . . . . . . 10-220-3
Computer Service Tool Harness - 6689746 . . . . . . . . . . . . . . . . . . . . . 10-230-3
T41.140SLP(A)(B) / 10-03ServiceT40.180SLP(A)(B)Manual
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Figure
. S41675 S41946S41676
Figure 10-10-1
Put the floor jack under the center of the rear weight. Lift the telescopic handler and install jackstands [Figure 1010-3]
Put
STOP the engine. Put the floor jack under the left side of the front axle. Lift the telescopic handler and install the first jackstand [Figure 10-10-1] 10-10-2 the floor jack under the right side of the front axle. Lift the telescopic handler and install the second jackstand [Figure 10-10-2] 10-10-3
. Figure
T41.140SLP(A)(B) / 10-10-1ServiceT40.180SLP(A)(B)Manual LIFTING AND BLOCKING THE TELESCOPIC ProcedureHANDLER Always park the machine on a flat, solid and level surface. WARNING MACHINE FALLING OR MOVING CAN CAUSE SERIOUS INJURY OR DEATH Put jackstands under the front and rear of the machine before running engine for service. W-2718-0208
/
Description
Never modify operator cab by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Do not operate without right window. Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in serious injury or death. W-2906-0211
Cab FigureFigureDoor10-20-110-20-2
T41.140SLP(A)(B) 10-20-1ServiceT40.180SLP(A)(B)Manual
ROPS / FOPS - Roll Over Protective Structure per ISO 3471, Falling Object Protective Structure per ISO 3449 (FOPS Level II) and OECD code 4, code 9 and code 10. Operator cab category 1 per EN 15695-1:2009. The operator cab does not provide protection against hazardous substances. Do not use this machine under conditions requiring protection against hazardous substances. WARNING
The cab door can be opened from the outside of the cab using the latch (Item 1) [Figure 10-20-1] and opened from the inside of the cab when you pull the lever (Item 1) [Figure 10-20-2] back (as shown). The cab door can be locked (Item 2) [Figure 10-20-1] with the same key as the starter switch. S41636 1 2 S41671 1
The Bobcat telescopic handler has an operator cab (ROPS / FOPS) as standard equipment to protect the operator. The seat belt must be worn for ROPS / FOPS Checkprotection.the ROPS / FOPS cab, mounting, and hardware for damage. Never modify the ROPS / FOPS cab. Replace the cab and hardware if damaged. See your Bobcat dealer for parts.
OPERATOR CAB
Push the knob (Item 1) [Figure 10-20-4] inside the cab to disengage the latch and close the window. 10-20-5
Figure
T41.140SLP(A)(B) / 10-20-2ServiceT40.180SLP(A)(B)Manual OPERATOR CAB (CONT’D) Cab Door Window Figure 10-20-3
1
Turn the handle (Item 1) [Figure 10-20-5] back into the original position (as shown) to lock the window.S41637 S41638
1 S41637 1
Turn the handle (Item 1) [Figure 10-20-3] (as shown) to unlock the window. Push the window fully open until it latches against the cab. Figure 10-20-4
