WIDIA ALL STAR 2020 by Industrial Tooling Corporation LTD ITC Ltd

PROV EN SOLU T IONS I A LWAYS AVA IL A BLE

ALL-STAR 2020

METRIC

The All-Star Programme reinforces the core qualities of the WIDIA™ diamond — providing proven solutions that are easy to find and always available. With All-Star, customers can benefit from product reliability and quick delivery to increase machine utilisation.

Products included in the All-Star programme were chosen based on their proven performance and popularity. These industry-leading solutions combine versatility and productivity to deliver savings.

PROVEN SOLUTIONS

It is easy to recommend All-Star on-the-go or in the shop while using tools like the NOVO™ tool advisor or the Machining Central app. To view All-Star products on widia.com, use the All-Star filter.

Available to download in the app store!

EASY TO FIND

All-Star products are held to the highest availability standards. This means products that are flagged as All-Star feature same-day shipping for all orders received before 4pm CET.

ALWAYS AVAILABLE

TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

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WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp

To learn more, visit widia.com

TABLE OF CONTENTS INDE X A BL E MIL LING P ages A 2 – A119

S OLID END MIL LING P ages B2 – B78

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HOL EM A K ING P ages C 2 – C 74

TA PPING P ages D2 – D14

T U RNING P ages E 2 – E10 0

TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

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WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp

To learn more, visit widia.com

INDEXABLE MILLING SHO U LDER MIL LING P ages A 6 – A 5 0 VSM890-12™ VSM490-10™ VSM490-15™ VSM11™ VSM17™ M680

9 0 º HIGH-SPEED CU T TING P ages A 52 – A 57 VHSC

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FACE MIL LING P ages A 5 8 – A 81 M1200 Mini M1200 M640

HIGH-F EED MIL LING P ages A 82 – A 9 6 VXF™ M370™

COPY MIL LING P ages A 9 8 – A119 M200™ M100™

TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

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WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp

To learn more, visit widia.com

0º/90º SHOULDER MILLS VSM 8 9 0 ™ -12 P ages A 6 – A 9 8-Edged, Double-Sided 90° Victory™ Shoulder-Face Mill

VSM4 9 0 ™ -10 & VSM4 9 0 ™ -15 P ages A10 – A 24 4-Edged, Double-Sided 90° Victory Shoulder-Face Mill

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VSM11 ™ & VSM17 ™ P ages A 2 6 – A 41 2-Edged, 90° Victory™ Shoulder Mill (VSM)

M680 P ages A 42 – A 5 0 2-Edged, 90° General Purpose Shoulder Mill Solution

TO SEE ALL PRODUCT LINES, VISIT OUR DIGITAL RESOURCES WIDIA NOVO™ Application Download to your desktop or tablet: widia.com/novo youtube.com/WIDIASolutions

linkedin.com/WIDIAProductGrp

WIDIA™ Machining Central Mobile App Download for iOS or Android: widia.com/en/featured/WidiaMobileApp facebook.com/WIDIAProductGrp

To learn more, visit widia.com

VSM890™ 8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill (VSM)

• Weldon® End Mills • Shell Mills

• Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers. • Coarse, medium, and fine pitch cutter density to perfectly translate machining capability into higher productivity. • New pocket seat design for improved insert seating and great stability at roughing applications. • Comprehensive standard offering for cutter bodies and inserts to address light machining to heavy roughing jobs. • Available in the new WU10PM™ and WS40PM™ grades.

Super-positive rake design for low machine power consumption.

Integrated wiper facet for excellent surface floor finish.

Unique insert rake design to reduce and perfectly balance axial and radial cutting forces. Engineered for light machining to heavy roughing in all material groups. -ALP

-ML

P M S

P M K S H

First choice for Stainless Steel, light machining, and finishing jobs.

First choice for general purpose in all workpiece materials. Engineered for high-feed rates.

First choice for Non-Ferrous materials.

-MM

Finishing Capabilities/Lower Cutting Forces Geometry Strengthening/Stronger Cutting Edge Protection

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

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0°/90° Shoulder Mills • VSM890™-12

INDEXABLE MILLING

Weldon® End Mills • Metric

catalogue number VSM890D032Z03B25SN12

D1 32

D 25

L 89

L2 32

Ap1 max 9,8

Z 3

max RPM 33200

coolant supply Yes

kg 0,31

Ap1 max 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8

Z 4 5 5 7 7 9 8 10

max RPM 28000 24100 20800 20800 18000 18000 15800 13900

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,20 0,32 0,48 0,45 1,03 1,01 1,56 2,98

SOLID END MILLING

order number 6596066

Shell Mills • Metric HOLEMAKING

catalogue number VSM890D040Z04S22SN12 VSM890D050Z05S22SN12 VSM890D063Z05S22SN12 VSM890D063Z07S22SN12 VSM890D080Z07S27SN12 VSM890D080Z09S27SN12 VSM890D100Z08S32SN12 VSM890D125Z10S40SN12

D1 40 50 63 63 80 80 100 125

D 22 22 22 22 27 27 32 40

D6 39 49 49 49 60 60 78 89

L 40 40 40 40 50 50 50 63

TAPPING

order number 6596067 6596069 6596070 6596111 6596113 6596114 6596116 6596119

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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0°/90° Shoulder Mills • VSM890™-12

INDEXABLE MILLING

Inserts • SNHX-ALP • For Aluminium and Other Non-Ferrous Alloys v

first choice

alternate choice P M K N S H

cutting edges

SNHX120408PNERALP

12,00

4,61

12,00

1,34

0,80

6596397 WN25PM

SOLID END MILLING

ISO catalogue number

HOLEMAKING

Inserts • SNHX-ML • Precision Finishing and Light Machining v

first choice

alternate choice P M K N S H

cutting edges

SNHX120408PNERML

12,00

4,61

12,00

1,34

0,80

j v

6596398 WP25PM 6596399 WS40PM

TAPPING

ISO catalogue number

Inserts • SNHX-MM • Universal Geometry for Medium Machining first choice alternate choice

ISO catalogue number

cutting edges

SNHX120408PNSRMM

12,00

4,61

12,00

1,34

0,80

j v

v j

v v

WK15CM WP25PM WP40PM WS40PM WU10PM

P M K N S H

6667462 6596431 6596432 6596433 6596400

TURNING

v j

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0°/90° Shoulder Mills • VSM890™-12

INDEXABLE MILLING

Insert Selection Guide Geometry SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

Light Machining

Grade WS40PM WS40PM WP25PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM

Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

General Purpose

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM

Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-MM SNHX-MM SNHX-MM –

Heavy Machining

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM –

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Recommended Starting Speeds [m/min]* WK15CM – – – – – – – – – 385 295 250 – – – – – – – –

WN25PM – – – – – – – – – 340 275 230 – – – – – – – –

– – – – – – – – – – – – 1075 945 945 – – – – –

– – – – – – – – – – – – 945 875 875 – – – – –

WP25PM – – – – – – – – – – – – 875 760 760 – – – – –

330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –

285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –

WP40PM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –

295 250 230 205 170 150 195 175 130 – – – – – – – – – – –

260 215 195 170 155 115 170 150 115 – – – – – – – – – – –

WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –

– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –

– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –

WU10PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –

– – – – – – – – – 295 230 195 – – – – – – – 160

– – – – – – – – – 265 205 175 – – – – – – – 130

– – – – – – – – – 240 190 160 – – – – – – – 90

TAPPING

– – – – – – – – – 420 335 280 – – – – – – – –

HOLEMAKING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Recommended Starting Feeds [mm]

Insert Geometry .E..ALP .E..ML .S..MM

0,12 0,17 0,23

5% 0,28 0,32 0,36

0,43 0,60 0,82

0,08 0,13 0,17

10% 0,20 0,23 0,26

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,31 0,06 0,15 0,23 0,06 0,44 0,09 0,18 0,33 0,08 0,59 0,13 0,20 0,44 0,11

30% 0,13 0,15 0,17

0,20 0,28 0,38

0,05 0,08 0,10

General Purpose

40–100% 0,12 0,14 0,16

0,18 0,26 0,35

Heavy Machining

TURNING

Light Machining

Insert Geometry .E..ALP .E..ML .S..MM

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

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VSM490™-10 4-Edged, Double-Sided 90° Victory™ Shoulder Mill (VSM)

• Screw-On End Mills

• True 90° roughing tool with embedded finishing capabilities all in one tool.

• Weldon® End Mills

• Best-in-class wall finish in axial stepping-down jobs.

• Cylindrical End Mills

• Lower cutting forces and real soft cutting action.

• Shell Mills

• Perfect fit for taper 40 spindles and driven units.

• M4000 Cartridge Milling System

Super-positive rake design for low machine power consumption. Integrated wiper facet for great surface floor finish.

For non-ferrous materials. -ALP

-ML

-MM

-MH

P M K S H

For non-ferrous materials.

First choice for stainless steel, light machining, and finishing jobs.

First choice for general purpose in all material groups.

P K First choice for HPC roughing cast iron. Strongest edge protection with additional margins.

Finishing Capabilities/Lower Cutting Forces

Geometry Strengthening

Applications 1. Face milling with modular M4000 cartridge milling system. 2. F ull slotting with 100% radial engagement. 3. Shoulder milling with step-down capabilities and great wall finish. 4. Shoulder milling with low axial and high radial engagement. 5. Shoulder milling with low radial and high axial engagement. 6. H PC face milling. Excellent choice to clean up castings. 7. T rochoidal slot milling. 8. Z-axis plunge milling. 9. C ontour milling.

4 4

8 5 6

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A10

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0°/90° Shoulder Mills • VSM490™-10

INDEXABLE MILLING

Screw-On End Mills • Metric

Ap1 max

catalogue number VSM490D016Z02M08XN10 VSM490D020Z03M10XN10 VSM490D025Z04M12XN10 VSM490D032Z05M16XN10 VSM490D032Z06M16XN10

D1 16 20 25 32 32

D 13 18 21 29 29

DPM 8,5 10,5 12,5 17,0 17,0

G3X M8 M10 M12 M16 M16

L2 25 28 32 40 40

WF 10 15 17 24 24

Ap1 max 10,0 10,0 10,0 10,0 10,0

Z 2 3 4 5 6

max RPM 48000 40200 34300 29200 29200

coolant supply Yes Yes Yes Yes Yes

kg 0,03 0,05 0,09 0,20 0,20

HOLEMAKING

Weldon® End Mills • Metric

SOLID END MILLING

order number 6425553 6425554 6425555 6425556 6425557

Ap1 max

TAPPING

Regular Shank

Ap1 max

Reduced Shank

catalogue number VSM490D016Z02B16XN10 VSM490D020Z02B20XN10 VSM490D020Z03B20XN10 VSM490D025Z03B20XN10 VSM490D025Z03B25XN10 VSM490D025Z04B25XN10 VSM490D032Z04B25XN10 VSM490D032Z05B25XN10

D1 16 20 20 25 25 25 32 32

D 16 20 20 20 25 25 25 25

L 74 79 79 79 89 89 89 89

L2 25 28 28 28 32 32 32 32

Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0

Z 2 2 3 3 3 4 4 5

max RPM 48000 40200 40200 34300 34300 34300 29200 29200

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,09 0,16 0,16 0,18 0,29 0,29 0,29 0,33

NOTE: W eldon type not recommended for finishing operations.

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A11

TURNING

order number 6425558 6425559 6425560 6425571 6425572 6425573 6425574 6425575

0°/90° Shoulder Mills • VSM490™-10

INDEXABLE MILLING

Cylindrical End Mills • Metric

Ap1 max

Reduced Shank

SOLID END MILLING

Regular Shank

HOLEMAKING

order number 6425502 6425503 6425504 6425506 6425505 6425507 6425508 6425509 6425511 6425510 6425512 6425513 6425514 6425516 6425515 6425517

catalogue number VSM490D016Z02A16XN10L090 VSM490D016Z02A16XN10L150 VSM490D018Z02A16XN10L150 VSM490D020Z02A20XN10L150 VSM490D020Z03A20XN10L090 VSM490D020Z03A20XN10L150 VSM490D022Z03A20XN10L150 VSM490D025Z03A20XN10L100 VSM490D025Z03A25XN10L170 VSM490D025Z04A25XN10L100 VSM490D025Z04A25XN10L170 VSM490D028Z04A25XN10L170 VSM490D032Z04A25XN10L110 VSM490D032Z04A25XN10L200 VSM490D032Z05A25XN10L110 VSM490D032Z05A25XN10L200

D1 16 16 18 20 20 20 22 25 25 25 25 28 32 32 32 32

D 16 16 16 20 20 20 20 20 25 25 25 25 25 25 25 25

L 90 150 150 150 90 150 150 100 170 100 170 170 110 200 110 200

L2 25 25 25 28 28 28 28 28 43 43 43 32 32 32 32 32

Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0

Z 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5

max RPM 48000 48000 43500 40200 40200 40200 37500 34300 34300 34300 34300 31800 29200 29200 29200 29200

TAPPING

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,12 0,21 0,21 0,33 0,19 0,33 0,34 0,23 0,60 0,33 0,59 0,61 0,41 0,75 0,41 0,75

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,23 0,23 0,23 0,31 0,35 0,32 0,56 0,56 0,56 1,10 1,11 1,12 1,73 1,74 3,18 3,20

Shell Mills • Metric

Ap1 max

TURNING order number 6425434 6425435 6425436 6425437 6425438 6425439 6425440 6425481 6425482 6425483 6425484 6425485 6425486 6425487 6425488 6425489

A12

catalogue number VSM490D040Z04S16XN10 VSM490D040Z06S16XN10 VSM490D040Z07S16XN10 VSM490D050Z05S22XN10 VSM490D050Z07S22XN10 VSM490D050Z09S22XN10 VSM490D063Z05S22XN10 VSM490D063Z07S22XN10 VSM490D063Z09S22XN10 VSM490D080Z06S27XN10 VSM490D080Z08S27XN10 VSM490D080Z10S27XN10 VSM490D100Z08S32XN10 VSM490D100Z12S32XN10 VSM490D125Z10S40XN10 VSM490D125Z14S40XN10

D1 40 40 40 50 50 50 63 63 63 80 80 80 100 100 125 125

D 16 16 16 22 22 22 22 22 22 27 27 27 32 32 40 40

D6 37 37 37 42 42 42 49 49 49 60 60 60 80 80 90 90

L 40 40 40 40 40 40 40 40 40 50 50 50 50 50 63 63

Ap1 max 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0

Z 4 6 7 5 7 9 5 7 9 6 8 10 8 12 10 14

max RPM 25400 25400 25400 22300 22300 22300 19500 19500 19500 17100 17100 17100 15200 15200 13500 13500

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0°/90° Shoulder Mills • VSM490™-10

INDEXABLE MILLING

Inserts • XNGU-ALP • For Aluminium and Other Non-Ferrous Alloys v

first choice

alternate choice P M K N S H

XNGU100404ERALP

11,66

4,83

6,60

1,37

0,40

0,02

XNGU100408ERALP

11,66

4,83

6,60

1,00

0,80

0,02

6425382 WN25PM

cutting edges

HOLEMAKING

Inserts • XNGU-ML • Precision Finishing and Light Machining

alternate choice

cutting edges

XNGU100404ERML

11,66

4,83

6,60

1,37

0,40

0,02

XNGU100408ERML

11,66

4,83

6,60

1,00

0,80

0,02

j v

v v v

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A13

TURNING

ISO catalogue number

j j

TAPPING

P M K N S H

6425414 WP25PM 6425415 WS40PM – WU10PM

first choice

6425369 6425370 6425421

Back View

widia.com

SOLID END MILLING

ISO catalogue number

6425411

Back View

0°/90° Shoulder Mills • VSM490™-10

INDEXABLE MILLING

Inserts • XNGU-MM • Universal Geometry for Medium Machining v

first choice

alternate choice P M K N S H

cutting edges

XNGU100404SRMM

11,66

4,83

6,60

1,37

0,40

0,08

XNGU100408SRMM

11,66

4,83

6,60

1,00

0,80

0,08

v v v

6425416 WP25PM 6425417 WS40PM – WU10PM

SOLID END MILLING

ISO catalogue number

v j

6425422 6425423 6425424

Back View

j j

HOLEMAKING

Inserts • XNGU-MH • Heavy Roughing v

first choice

alternate choice

cutting edges

XNGU100408SRMH

11,66

4,83

6,60

0,90

0,80

0,08

j j v

TURNING A14

WK15CM WP25PM WP35CM WP40PM

TAPPING ISO catalogue number

6425359 6425356 6425360 6425357

P M K N S H

Back View

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0°/90° Shoulder Mills • VSM490™-10

first choice

alternate choice P M K N S H

cutting edges

XNPU100408ERML

11,60

4,83

6,60

0,90

0,80

0,02

j v

first choice

alternate choice

j j v

XNPU100408SRMM

11,60

4,83

6,60

0,90

0,80

0,08

XNPU100412SRMM

11,61

4,83

6,60

0,50

1,20

0,08

6425355 – 6425352 – 6425354 6425353

XNPU100416SRMM

11,61

4,83

6,60

0,10

1,60

0,08

6425364 6425270 6425361 6425365 6425363 6425362

cutting edges

A15

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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TAPPING

ISO catalogue number

– – 6425267 – 6425269 6425268

Back View

WK15CM WK15PM WP25PM WP35CM WP40PM WS40PM

P M K N S H

HOLEMAKING

Inserts • XNPU-MM • Universal Geometry for Medium Machining

SOLID END MILLING

ISO catalogue number

v v

6425366 WK15PM 6425367 WP25PM 6425368 WS40PM

Back View

j j

INDEXABLE MILLING

Inserts • XNPU-ML • Light Machining

0°/90° Shoulder Mills • VSM490™-10

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry XNGU-ML XNGU-ML XNGU-MM XNGU-ML XNGU-ML XNPU-ML XNPU-MM XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML XNGU-ML

Light Machining

Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM

Geometry XNPU-MM XNPU-MM XNPU-MM XNGU-ML XNGU-ML XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML XNGU-MM

General Purpose

Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM

Geometry XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNPU-MM XNPU-MM XNPU-MM –

Heavy Machining

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

Recommended Starting Speeds [m/min]*

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WK15CM – – – – – – – – – 420 335 280 – – – – – – – –

– – – – – – – – – 385 295 250 – – – – – – – –

– – – – – – – – – 340 275 230 – – – – – – – –

WK15PM – – – – – – – – – 270 210 175 – – – – – – – –

– – – – – – – – – 245 190 160 – – – – – – – –

– – – – – – – – – 215 175 145 – – – – – – – –

WN25PM – – – – – – – – – – – – 1075 945 945 – – – – –

– – – – – – – – – – – – 945 875 875 – – – – –

WP25PM – – – – – – – – – – – – 875 760 760 – – – – –

330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –

285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –

WP35CM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –

455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – –

395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – –

WP40PM

370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – –

295 250 230 205 170 150 195 175 130 – – – – – – – – – – –

260 215 195 170 155 115 170 150 115 – – – – – – – – – – –

WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –

– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –

– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –

WU10PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –

– – – – – – – – – 295 230 195 – – – – – – – 160

– – – – – – – – – 265 205 175 – – – – – – – 130

– – – – – – – – – 240 190 160 – – – – – – – 90

Recommended Starting Feeds [mm] TURNING

Light Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH

0,12 0,18 0,23 0,23

5% 0,23 0,28 0,35 0,43

0,32 0,37 0,46 0,58

0,08 0,13 0,17 0,17

10% 0,17 0,20 0,25 0,31

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,23 0,06 0,13 0,18 0,06 0,27 0,10 0,15 0,20 0,09 0,33 0,13 0,19 0,25 0,11 0,42 0,13 0,23 0,31 0,11

30% 0,11 0,13 0,17 0,20

0,15 0,17 0,22 0,27

0,05 0,08 0,10 0,10

General Purpose

40–100% 0,10 0,12 0,15 0,18

0,14 0,16 0,20 0,25

Heavy Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A16

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WIDIA Victory ™

™

WS40PM Breakthrough in the latest substrate and coating technology to boost productivity in stainless steels and high-temp alloys

Advanced Milling Grade for Titanium Multilayer PVD AlTiN-TiN Coating

New Medium-Grained Substrate

• Improved chemical and abrasive wear resistance.

• Minimises tendency for thermal cracking.

• Consistent tool life performance.

• Excellent fatigue resistance and edge strength.

• Primarily for wet machining. Also great results in dry machining.

• Rich in cobalt content for improved toughness.

widia.com

VSM490™-15 4-Edged, Double-Sided 90° Victory™ Shoulder Mill (VSM)

• Screw-On End Mills

• True 90° roughing tool with embedded finishing capabilities all in one tool.

• Weldon® End Mills

• Best-in-class wall finish in axial stepping-down jobs.

• Cylindrical End Mills

• Lower cutting forces and real soft cutting action.

• Shell Mills

• Perfect fit for taper 50 spindles.

• M4000 Cartridge Milling System

• Coarse, medium, and fine pitch shell mills available.

Super-positive rake design for low machine power consumption. Integrated wiper facet for great surface floor finish.

Four insert geometries for all material groups in shoulder milling applications. -ALP

-ML

-MM

-MH

P M S

P M K S

P K

For non-ferrous materials.

First choice for stainless steel. Lower cutting forces.

First choice, especially when machining steels.

First choice for cast iron, and also recommended for heavy applications.

Finishing Capabilities/Lower Cutting Forces

Geometry Strengthening

Wall Quality Competitor Tool

VSM490-15

Traditional tools are designed to achieve a 0° wall, but exhibit poor performance when machining walls in multiple passes.

VSM490-15 eliminates the mismatch and minimises the marks left behind in step-down milling operations. By increasing wall quality and avoiding a second tool, productivity increases significantly.



✔

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A18

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0°/90° Shoulder Mills • VSM490™-15

INDEXABLE MILLING

Screw-On End Mills • Metric

Ap1 max

catalogue number VSM490D025Z02M12XN15 VSM490D032Z03M16XN15 VSM490D032Z04M16XN15 VSM490D035Z04M16XN15

D1 25 32 32 35

D 21 29 29 29

DPM 12,5 17,0 17,0 17,0

G3X M12 M16 M16 M16

L2 32 40 40 40

WF 17 24 24 24

Ap1 max 15,0 15,0 15,0 15,0

Z 2 3 4 4

max RPM 26700 22000 22000 20600

coolant supply Yes Yes Yes Yes

kg 0,18 0,18 0,18 0,19

SOLID END MILLING

order number 5873211 5873212 5873213 5873214

Weldon® End Mills • Metric HOLEMAKING

Ap1 max

catalogue number VSM490D025Z02B25XN15 VSM490D032Z03B32XN15 VSM490D040Z03B32XN15

D1 25 32 40

D 25 32 32

L 89 111 111

L2 32 50 50

Ap1 max 15,0 15,0 15,0

Z 2 3 3

max RPM 26700 22000 18800

coolant supply Yes Yes Yes

kg 0,28 0,58 0,65

coolant supply Yes Yes Yes Yes Yes Yes

kg 0,32 0,59 0,59 1,14 0,58 1,14

TAPPING

order number 5710285 5710286 5873215

NOTE: W eldon type not recommended for finishing operations.

Cylindrical End Mills • Metric TURNING

Ap1 max

order number 5873216 5710287 5873217 5710288 5873218 5873219

widia.com

catalogue number VSM490D025Z02A25XN15L100 VSM490D025Z02A25XN15L170 VSM490D032Z03A32XN15L110 VSM490D032Z03A32XN15L200 VSM490D032Z04A32XN15L110 VSM490D032Z04A32XN15L200

D1 25 25 32 32 32 32

D 25 25 32 32 32 32

L 100 170 110 200 110 200

L2 43 43 49 50 49 50

Ap1 max 15,0 15,0 15,0 15,0 15,0 15,0

Z 2 2 3 3 4 4

max RPM 26700 26700 22000 22000 22000 22000

A19

0°/90° Shoulder Mills • VSM490™-15

INDEXABLE MILLING

Shell Mills • Metric

SOLID END MILLING

Ap1 max

HOLEMAKING

order number 5710289 5710520 5873221 5710521 5710522 5873222 5710523 5710524 5873223 5710525 5873224 5710526 5873225 5873226 5873227 5873228

catalogue number VSM490D040Z04S16XN15 VSM490D040Z05S16XN15 VSM490D050Z04S22XN15 VSM490D050Z05S22XN15 VSM490D050Z06S22XN15 VSM490D063Z05S22XN15 VSM490D063Z06S22XN15 VSM490D063Z07S22XN15 VSM490D080Z05S27XN15 VSM490D080Z07S27XN15 VSM490D080Z09S27XN15 VSM490D100Z08S32XN15 VSM490D100Z11S32XN15 VSM490D125Z09S40XN15 VSM490D125Z12S40XN15 VSM490D160Z12S40XN15

D1 40 40 50 50 50 63 63 63 80 80 80 100 100 125 125 160

D 16 16 22 22 22 22 22 22 27 27 27 32 32 40 40 40

D6 37 37 42 42 42 50 50 50 60 60 60 80 80 90 90 110

L 40 40 40 40 40 40 40 40 50 50 50 50 50 63 63 63

Ap1 max 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0

Z 4 5 4 5 6 5 6 7 5 7 9 8 11 9 12 12

max RPM 18800 18800 16300 16300 16300 14200 14200 14200 12300 12300 12300 10900 10900 9600 9600 8400

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,20 0,19 0,28 0,28 0,28 0,50 0,49 0,48 1,03 1,03 1,04 1,61 1,64 2,96 3,11 4,80

TAPPING TURNING A20

widia.com

0°/90° Shoulder Mills • VSM490™-15

INDEXABLE MILLING

Inserts • XNGU-ALP • For Aluminium and Other Non-Ferrous Alloys v

first choice

alternate choice P M K N S H

XNGU15T604ERALP

16,20

6,88

10,00

2,20

0,40

0,03

XNGU15T608ERALP

16,20

6,88

10,00

1,80

0,80

0,03

6082644 WN25PM

6082645

cutting edges

HOLEMAKING

Inserts • XNGU-ML • Precision Finishing and Light Machining first choice

alternate choice j

j v

TAPPING

P M K N S H

cutting edges

XNGU15T604ERML

16,20

6,88

10,00

2,20

0,40

0,08

5890821 5890822 6180323 5890823

XNGU15T608ERML

16,20

6,88

10,00

1,80

0,80

0,08

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A21

TURNING

ISO catalogue number

5873481 5873482 6180324 5873483

WP25PM WP40PM WS40PM WU35PM

Back View

widia.com

SOLID END MILLING

ISO catalogue number

0°/90° Shoulder Mills • VSM490™-15

INDEXABLE MILLING

Inserts • XNGU-MM • Universal Geometry for Medium Machining v

first choice

alternate choice P M K N S H

HOLEMAKING

cutting edges

XNGU15T604SRMM

16,20

6,88

10,00

2,20

0,40

0,10

XNGU15T608SRMM

16,20

6,88

10,00

1,90

0,80

0,10

XNGU15T612SRMM

16,20

6,88

10,00

1,50

1,20

0,08

– 6242521 5949204 5949205 5949206

ISO catalogue number

– 6242522 5710527 5710528 5710529

SOLID END MILLING

WK15CM WK15PM WP25PM WP40PM WU35PM

6234707 – – – –

Back View

Inserts • XNGU-MH • Heavy Roughing v

first choice

alternate choice v

j j v

ISO catalogue number

cutting edges

XNGU15T608SRMH

16,20

6,88

10,00

1,80

0,80

0,10

6003725 6003724 6003570 6003723 6003721 6003722

TURNING A22

XNGU15T616SRMH

16,20

6,88

10,00

1,00

1,60

0,10

6030380 6030378 6030376 6030377 – –

Back View

WK15CM WK15PM WP25PM WP35CM WP40PM WU35PM

TAPPING

P M K N S H

widia.com

0°/90° Shoulder Mills • VSM490™-15

first choice

alternate choice M K N S H

cutting edges

XNPU15T608ERML

16,10

6,88

10,00

1,90

0,80

0,08

j v

first choice

alternate choice

j j v

XNPU15T608SRMM

16,10

6,88

10,00

1,90

0,80

0,10

XNPU15T612SRMM

16,10

6,88

10,00

1,50

1,20

0,10

XNPU15T616SRMM

16,10

6,88

10,00

1,10

1,60

0,10

5883522 5883521 5883447 5883450 5883448 5883449

XNPU15T620SRMM

16,10

6,88

10,00

0,70

2,00

0,10

5890763 5890762 5890728 5890761 5890729 5890730

5873420 5873419 5873415 5873418 5873416 5873417

cutting edges

A23

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

TAPPING

ISO catalogue number

6030375 – 6030372 6030374 6030373 –

Back View

WK15CM WK15PM WP25PM WP35CM WP40PM WU35PM

P M K N S H

HOLEMAKING

Inserts • XNPU-MM • Universal Geometry for Medium Machining

SOLID END MILLING

ISO catalogue number

5883097 WP25PM 5883098 WP40PM 5883099 WU35PM

Back View

INDEXABLE MILLING

Inserts • XNPU-ML • Light Machining

0°/90° Shoulder Mills • VSM490™-15

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry XNGU-ML XNGU-ML XNGU-MM XNGU-ML XNGU-ML XNPU-MM XNPU-MM XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML –

Light Machining

Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM –

Geometry XNPU-MM XNPU-MM XNPU-MM XNGU-ML XNGU-ML XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNGU-ML XNGU-ML XNGU-ML –

General Purpose

Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

Geometry XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNPU-MM XNGU-MH XNGU-MH XNGU-ALP XNGU-ALP XNPU-MM XNPU-MM XNPU-MM –

Heavy Machining

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

Recommended Starting Speeds [m/min]*

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WK15CM – – – – – – – – – 420 335 280 – – – – – – – –

– – – – – – – – – 385 295 250 – – – – – – – –

– – – – – – – – – 340 275 230 – – – – – – – –

WK15PM – – – – – – – – – 270 210 175 – – – – – – – –

– – – – – – – – – 245 190 160 – – – – – – – –

– – – – – – – – – 215 175 145 – – – – – – – –

WN25PM – – – – – – – – – – – – 1075 945 945 – – – – –

– – – – – – – – – – – – 945 875 875 – – – – –

WP25PM – – – – – – – – – – – – 875 760 760 – – – – –

330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 120

285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 90

WP35CM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 70

455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – –

395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – –

WP40PM

370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – –

295 250 230 205 170 150 195 175 130 – – – – – – – – – – –

260 215 195 170 155 115 170 150 115 – – – – – – – – – – –

WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –

– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –

– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –

WU35PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –

260 220 200 180 150 130 170 155 115 – – – – – – 35 35 45 60 –

230 190 170 150 135 100 150 130 100 – – – – – – 30 30 35 45 –

215 160 140 120 120 80 135 110 80 – – – – – – 25 25 25 30 –

Recommended Starting Feeds [mm] TURNING

Light Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH

0,11 0,17 0,22 0,23

5% 0,23 0,31 0,40 0,45

0,35 0,46 0,64 0,74

0,08 0,13 0,16 0,17

10% 0,17 0,23 0,29 0,33

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,25 0,06 0,13 0,19 0,05 0,33 0,09 0,17 0,25 0,08 0,46 0,12 0,22 0,34 0,10 0,54 0,13 0,24 0,40 0,11

30% 0,11 0,15 0,19 0,21

0,16 0,22 0,30 0,35

0,05 0,08 0,10 0,10

General Purpose

40–100% 0,10 0,14 0,18 0,20

0,15 0,20 0,28 0,32

Heavy Machining Insert Geometry .E..ALP .E..ML .S..MM .S..MH

NOTE: Use “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A24

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Aerospace ™ Solutions from WIDIA

Aerospace Solutions VXF ™, X-Feed™ for titanium and the aerospace fastener tap, were created to fill the growing need for high-performance tooling in the aerospace industry Visit widia.com to learn more about our new tooling and machining strategies from WIDIA machining experts.

VSM11™ 2-Edged, 90° Victory™ Shoulder Mill (VSM)

• Screw-On End Mills

• True 90° shoulder milling platform.

• Weldon® End Mills

• Aggressive ramping capability up to 10° with end mills with a diameter of 16mm.

• Cylindrical End Mills

• Optimised chip gash for improved cutter stability and chip flow.

• M4000 Cartridge Milling System

• Shell Mills

• Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.

Additional margin on the clearance face to strengthen the cutting edge. Super-positive rake design for soft cutting action and low machine power consumption.

Embedded wiper facet for great surface floor finish.

Innovative cutting edge preparation to improve tool life. Multiple corner nose radii R0.2 to R3.1 available; includes uses for aerospace applications.

Geometries for all material groups in shoulder milling applications. -ALP

-PCD

-ML

-MM

-MH

P M S H

P M K S H

P M K S

Roughing and finishing of aluminium alloys. High precision. Periphery ground.

Roughing and finishing of aluminium alloys. Abrasive non-ferrous materials. High precision. Periphery ground.

Medium machining. First choice for general purpose. Precision pressed to size.

First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.

Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.

Finishing Capabilities/Lower Cutting Forces

Geometry Strengthening

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A26

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0°/90° Shoulder Mills • VSM11™

INDEXABLE MILLING

Screw-On End Mills • Metric

order number 5417011 5417013 5417015 5417017 5417019

catalogue number VSM11D016Z02M08XD11 VSM11D020Z03M10XD11 VSM11D025Z04M12XD11 VSM11D032Z04M16XD11 VSM11D040Z06M16XD11

D1 16 20 25 32 40

D 13 18 21 29 29

DPM 8,5 10,5 12,5 17,0 17,0

G3X M8 M10 M12 M16 M16

L2 25 28 32 40 40

WF 10 15 17 24 24

Ap1 max 11,5 11,6 11,5 11,4 11,4

Z 2 3 4 4 6

max ramp angle 10.0° 7.8° 5.3° 3.6° 2.6°

max RPM 41400 35100 30200 25800 22600

coolant supply Yes Yes Yes Yes Yes

kg 0,02 0,05 0,08 0,18 0,24

SOLID END MILLING

Ap1 max

HOLEMAKING

Weldon® End Mills • Metric

Ap1 max

TAPPING

catalogue number VSM11D012Z01B16XD11 VSM11D016Z02B16XD11 VSM11D020Z02B20XD11 VSM11D020Z03B20XD11 VSM11D025Z03B25XD11 VSM11D025Z04B25XD11 VSM11D030Z04B25XD11 VSM11D032Z04B32XD11 VSM11D032Z05B32XD11

D1 12 16 20 20 25 25 30 32 32

D 16 16 20 20 25 25 25 32 32

L 70 70 81 81 88 88 88 100 100

L2 21 21 30 30 31 31 31 39 39

Ap1 max 11,7 11,5 11,6 11,6 11,5 11,5 11,5 11,4 11,4

Z 1 2 2 3 3 4 4 4 5

max RPM 53100 41400 35100 35100 30200 30200 26900 25800 25800

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,08 0,09 0,15 0,16 0,27 0,28 0,30 0,51 0,52

NOTE: W eldon type not recommended for finishing operations.

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A27

TURNING

order number 5416454 5416455 5416457 5416458 5416459 5416480 5416481 5416482 5416483

max ramp angle 3.7° 10.0° 7.8° 7.8° 5.3° 5.3° 3.2° 3.6° 3.6°

0°/90° Shoulder Mills • VSM11™

INDEXABLE MILLING

Cylindrical End Mills (Regular and Long Version) • Metric

Ap1 max

SOLID END MILLING HOLEMAKING

order number 5416632 5416633 5416700 5416701 5416634 5416702 5416635 5416703 5416704 5416636 5416705 5416637 5416706 5416638 5416707 5416639

catalogue number VSM11D012Z01A16XD11L100 VSM11D016Z02A16XD11L100 VSM11D016Z02A16XD11L170 VSM11D018Z02A16XD11L170 VSM11D020Z02A20XD11L110 VSM11D020Z02A20XD11L170 VSM11D020Z03A20XD11L110 VSM11D020Z03A20XD11L170 VSM11D022Z03A20XD11L170 VSM11D025Z03A25XD11L120 VSM11D025Z03A25XD11L210 VSM11D025Z04A25XD11L120 VSM11D025Z04A25XD11L210 VSM11D032Z03A32XD11L130 VSM11D032Z03A32XD11L250 VSM11D032Z05A32XD11L130

D1 12 16 16 18 20 20 20 20 22 25 25 25 25 32 32 32

D 16 16 16 16 20 20 20 20 20 25 25 25 25 32 32 32

L 100 100 170 170 110 170 110 170 170 120 210 120 210 130 250 130

L2 25 31 25 25 31 41 31 41 30 33 50 33 50 41 65 41

Ap1 max 11,7 11,5 11,5 11,6 11,6 11,6 11,6 11,6 11,5 11,5 11,5 11,5 11,5 11,4 11,4 11,4

Z 1 2 2 2 2 2 3 3 3 3 3 4 4 3 3 5

max ramp angle 3.7° 10.0° 10.0° 9.7° 7.8° 7.8° 7.8° 7.8° 6.6° 5.3° 5.3° 5.3° 5.3° 3.6° 3.6° 3.6°

max RPM 53100 41400 41400 37900 35100 35100 35100 35100 32900 30200 30200 30200 30200 25800 25800 25800

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,13 0,12 0,23 0,23 0,22 0,35 0,23 0,36 0,37 0,39 0,70 0,40 0,72 0,70 1,39 0,71

Z 4 6 5 8 6 9 8 9 11

max ramp angle 2.6° 2.6° 1.9° 1.9° 1.5° 1.5° 1.1° .9° .7°

max RPM 22600 22600 19900 19900 17500 17500 15300 13600 12100

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,22 0,22 0,33 0,33 0,50 0,52 1,14 1,79 3,01

Shell Mills • Metric TAPPING Ap1 max

TURNING

order number 5416316 5416317 5416318 5416319 5416340 5416341 5416342 5416345 5416347

A28

catalogue number VSM11D040Z04S016XD11 VSM11D040Z06S016XD11 VSM11D050Z05S022XD11 VSM11D050Z08S022XD11 VSM11D063Z06S022XD11 VSM11D063Z09S022XD11 VSM11D080Z08S027XD11 VSM11D100Z09S032XD11 VSM11D125Z011S040XD11

D1 40 40 50 50 63 63 80 100 125

D 16 16 22 22 22 22 27 32 40

D6 37 37 44 44 44 44 60 80 80

L 40 40 40 40 40 40 50 50 63

Ap1 max 11,4 11,4 11,3 11,3 11,3 11,3 11,3 11,3 11,3

widia.com

0°/90° Shoulder Mills • VSM11™

INDEXABLE MILLING

Inserts • XDCT-ALP v

first choice

alternate choice P M K N S H

XDCT110404PDFRALP

13,43

2,09

4,00

6,90

0,40

0,02

XDCT110408PDFRALP

13,44

1,69

4,00

6,90

0,80

0,02

5933940 WN10HM 5417054 WN25PM

5936171 5417053

cutting edges

HOLEMAKING

Inserts • XDCW-PCD

alternate choice

cutting edges

XDCW110404PDFRPCD

13,41

2,22

4,00

6,90

0,40

0,02

XDCW110408PDFRPCD

13,42

1,80

4,00

6,90

0,80

0,02

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A29

TURNING

ISO catalogue number

TAPPING

P M K N S H

5415420 WDN10U

first choice

5415421

widia.com

SOLID END MILLING

ISO catalogue number

0°/90° Shoulder Mills • VSM11™

INDEXABLE MILLING

Inserts • XDCT-ML v

first choice

alternate choice

j j j

TAPPING

XDCT110432PDERML

12,86

—

4,00

6,89

3,20

—

XDCT110404PDERML

13,43

2,09

4,00

6,90

0,40

0,04

XDCT110408PDERML

13,44

1,69

4,00

6,90

0,80

0,04

XDCT110412PDERML

13,44

1,29

4,00

6,90

1,20

—

XDCT110416PDERML

13,44

0,88

4,00

6,89

1,60

0,04

XDCT110424PDERML

13,44

0,16

4,00

6,88

2,40

—

5415549 5415548 5415547 5545065 5517826 6180173 5415546

– 5536671 5536670 5642230 – 6180174 –

– – – – – 6408007 –

cutting edges

– – – – – 6408002 –

HOLEMAKING

ISO catalogue number

– 5964861 – 5964810 – 6408004 –

SOLID END MILLING

WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM

– – – – – 6408006 –

P M K N S H

TURNING A30

widia.com

0°/90° Shoulder Mills • VSM11™

first choice

alternate choice

j j j

cutting edges

XDPT110431PDSRMM

12,94

—

4,01

6,94

3,10

0,06

XDPT110424PDSRMM

13,37

—

4,01

6,94

2,40

0,06

XDPT110412PDSRMM

13,44

1,29

4,00

6,90

1,20

0,06

XDPT110404PDSRMM

13,49

2,06

4,13

6,94

0,39

0,06

XDPT110408PDSRMM

13,50

1,66

4,13

6,94

0,78

0,06

XDPT110416PDSRMM

13,51

0,85

4,13

6,95

1,60

0,06

5415250 5415254 5415253 5642233 – 6180172 –

XDPT110420PDSRMM

13,51

0,45

4,13

6,95

2,00

0,06

5415428 5642237 5415450 5642231 – 6180149 – 5415315 5415319 5415318 5545063 5519921 6180148 5415317

HOLEMAKING

5415310 5415314 5415313 5642232 – 6180150 5415312

– 5901355 – 5901354 – 6408096 –

5415422 5415426 5415425 5642234 5517827 6279204 –

ISO catalogue number

SOLID END MILLING

WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM

– 5980399 5980400 5980398 – 6408095 –

P M K N S H

INDEXABLE MILLING

Inserts • XDPT-MM

TAPPING TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A31

0°/90° Shoulder Mills • VSM11™

INDEXABLE MILLING

Inserts • XDPT-MH v

first choice

alternate choice

HOLEMAKING

XDPT110408PDSRMH

13,44

1,68

4,00

6,90

0,79

0,13

XDPT110412PDSRMH

13,44

1,29

4,00

6,90

1,20

0,13

XDPT110416PDSRMH

13,44

0,90

4,00

6,90

1,59

0,13

WK15CM WP35CM WP40PM WS40PM WU35PM

5415255 5415257 5545064 6408098 5415256

cutting edges

5415360 5415362 5642235 6408099 –

SOLID END MILLING

ISO catalogue number

v j

5415364 5415366 5642236 6408100 –

P M K N S H

Insert Selection Guide TAPPING TURNING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDCT-ML XDCT-ML XDCT-ALP XDCW-PCD XDCT-ML XDCT-ML XDCT-ML XDCT-ML

Light Machining

Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WDN10U WP25PM WS40PM WS40PM WP25PM

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCW-PCD XDPT-MM XDPT-MM XDPT-MM XDPT-MM

General Purpose

Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM WP25PM

Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCW-PCD XDPT-MH XDPT-MH XDPT-MH –

Heavy Machining

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM –

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A32

widia.com

0°/90° Shoulder Mills • VSM11™

455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —

— — — — — — — — — — — — 3505 1495 1495 — — — — —

WK15CM — — — — — — — — — — — — 2990 1400 1400 — — — — —

WP35CM 395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —

WK15PM

— — — — — — — — — 385 295 250 — — — — — — — —

— — — — — — — — — 420 335 280 — — — — — — — —

— — — — — — — — — 340 275 230 — — — — — — — —

— — — — — — — — — 270 210 175 — — — — — — — —

— — — — — — — — — 245 190 160 — — — — — — — —

WP40PM 370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —

260 215 195 170 155 115 170 150 115 — — — — — — — — — — —

295 250 230 205 170 150 195 175 130 — — — — — — — — — — —

WN10HM — — — — — — — — — 215 175 145 — — — — — — — —

— — — — — — — — — — — — 795 795 560 — — — — —

— — — — — — — — — — — — 695 695 485 — — — — —

WN25PM — — — — — — — — — — — — 600 600 420 — — — — —

WS30PM 245 180 160 135 135 90 155 125 90 — — — — — — — — — — —

— — — — — — 225 205 155 — — — — — — 45 45 55 70 —

— — — — — — 200 180 135 — — — — — — 40 40 45 60 —

— — — — — — — — — — — — 945 875 875 — — — — —

— — — — — — — — — — — — 1075 945 945 — — — — —

WP25PM — — — — — — — — — — — — 875 760 760 — — — — —

330 275 255 225 185 165 205 185 140 230 180 150 — — — 40 40 50 70 120

WS40PM — — — — — — 185 145 105 — — — — — — 30 30 30 40 —

— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —

— — — — 145 110 170 145 110 — — — — — — 35 35 40 50 —

285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90

270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70

WU35PM — — — — 120 80 140 120 85 — — — — — — 25 25 25 30 —

260 220 200 180 150 130 170 155 115 — — — — — — 35 35 45 60 —

230 190 170 150 135 100 150 130 100 — — — — — — 30 30 35 45 —

215 160 140 120 120 80 135 110 80 — — — — — — 25 25 25 30 —

TAPPING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WDN10U

HOLEMAKING

— — — — — — — — — — — — 4010 1600 1600 — — — — —

SOLID END MILLING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

INDEXABLE MILLING

Recommended Starting Speeds [m/min]*

Recommended Starting Feeds [mm]

Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH

0,12 0,12 0,17 0,23 0,23

5% 0,18 0,22 0,27 0,32 0,37

0,29 0,31 0,36 0,47 0,56

0,08 0,08 0,13 0,17 0,17

10% 0,13 0,16 0,20 0,23 0,27

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,21 0,06 0,10 0,16 0,06 0,23 0,06 0,12 0,17 0,06 0,26 0,10 0,15 0,19 0,08 0,34 0,13 0,17 0,25 0,11 0,40 0,13 0,20 0,30 0,11

30% 0,09 0,10 0,13 0,15 0,17

0,14 0,15 0,17 0,22 0,26

0,05 0,05 0,08 0,10 0,10

General Purpose

40–100% 0,08 0,10 0,12 0,14 0,16

0,12 0,14 0,16 0,20 0,24

Heavy Machining Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A33

TURNING

Light Machining

VSM17™ 2-Edged, 90° Victory™ Shoulder Mill (VSM)

• Screw-On End Mills

• True 90° shoulder milling platform.

• Weldon® End Mills

• Aggressive ramping capability up to 8.8° with end mills with a diameter of 25mm.

• Cylindrical End Mills

• Optimised chip gash for improved cutter stability and chip flow.

• M4000 Cartridge Milling System

• Shell Mills

• Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.

Additional margin on the clearance face to strengthen the cutting edge. Super-positive rake design for soft cutting action and low machine power consumption.

Embedded wiper facet for great surface floor finish.

Innovative cutting edge preparation to improve tool life.

Multiple corner nose radii R0.4 to R6.0 available; includes uses for aerospace applications.

Geometries for all material groups in shoulder milling applications. - ALP

-ML

-MM

P M S H

P M K S H

P M K S

Roughing and finishing of aluminium alloys. High precision. Periphery ground.

Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.

Medium machining. First choice for general purpose. Precision pressed to size.

First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.

Finishing Capabilities/Lower Cutting Forces

-MH

Geometry Strengthening

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A34

widia.com

0°/90° Shoulder Mills • VSM17™

INDEXABLE MILLING

Screw-On End Mills • Metric

order number 5988091 5988092 5988131 5988093

catalogue number VSM17D025Z02M12XD17 VSM17D032Z03M16XD17 VSM17D40Z03M016XD17 VSM17D040Z04M16XD17

D1 25 32 40 40

D 21 29 29 29

DPM 12,5 17,0 17,0 17,0

G3X M12 M16 M16 M16

L2 35 40 40 40

WF 17 24 24 24

Ap1 max 16,4 16,3 16,2 16,2

Z 2 3 3 4

max ramp angle 8.8° 5.7° 4.0° 4.0°

max RPM 41800 34700 29800 29800

coolant supply Yes Yes Yes Yes

kg 0,08 0,17 0,20 0,20

SOLID END MILLING

Ap1 max

HOLEMAKING

Weldon® End Mills • Metric

Ap1 max

catalogue number VSM17D025Z02B25XD17 VSM17D032Z03B32XD17 VSM17D040Z04B40XD17

D1 25 32 40

D 25 32 40

L 90 100 110

L2 33 39 39

Ap1 max 16,4 16,3 16,2

Z 2 3 4

TAPPING

order number 5988102 5988103 5988104

max ramp angle 8.8° 5.7° 4.0°

max RPM 41800 34700 29800

coolant supply Yes Yes Yes

kg 0,26 0,48 0,87

NOTE: W eldon type not recommended for finishing operations.

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A35

0°/90° Shoulder Mills • VSM17™

INDEXABLE MILLING

Cylindrical End Mills (Regular and Long Version) • Metric

Ap1 max

SOLID END MILLING HOLEMAKING

order number 5988055 5988056 5988107 5988108 5988057 5988058 5988109 5988110 5988059 5988060

catalogue number VSM17D025Z02A25XD17L110 VSM17D025Z02A25XD17L170 VSM17D032Z02A32XD17L120 VSM17D032Z02A32XD17L210 VSM17D032Z03A32XD17L120 VSM17D032Z03A32XD17L210 VSM17D040Z03A32XD17L130 VSM17D040Z03A32XD17L250 VSM17D040Z04A32XD17L130 VSM17D040Z04A32XD17L250

D1 25 25 32 32 32 32 40 40 40 40

D 25 25 32 32 32 32 32 32 32 32

L 110 170 120 210 120 210 130 250 130 250

L2 44 44 50 50 50 50 50 50 50 50

Ap1 max 16,4 16,4 16,3 16,3 16,3 16,3 16,2 16,2 16,2 16,2

Z 2 2 2 2 3 3 3 3 4 4

max ramp angle 8.8° 8.8° 5.7° 5.7° 5.7° 5.7° 4.0° 4.0° 4.0° 4.0°

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,32 0,54 0,60 1,14 0,60 1,13 0,77 1,49 0,77 1,49

max RPM 29800 25800 25800 25800 22400 22400 19500 19500 17200 15200 13300

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,19 0,28 0,29 0,28 0,45 0,45 0,98 0,96 1,63 2,94 3,66

Shell Mills • Metric

TAPPING TURNING

max RPM 41800 41800 34700 34700 34700 34700 29800 29800 29800 29800

Ap1 max

order number 5988094 5988095 5988096 5988134 5988097 5988135 5988098 5988133 5988099 5988100 5988101

A36

catalogue number VSM17D040Z04S16XD17 VSM17D050Z04S22XD17 VSM17D050Z05S22XD17 VSM17D050Z06S22XD17 VSM17D063Z05S22XD17 VSM17D063Z06S22XD17 VSM17D080Z06S27XD17 VSM17D080Z07S27XD17 VSM17D100Z08S32XD17 VSM17D125Z09S40XD17 VSM17D160Z12S40XD17

D1 40 50 50 50 63 63 80 80 100 125 160

D 16 22 22 22 22 22 27 27 32 40 40

D6 37 45 45 45 50 50 60 60 80 90 100

L 40 40 40 40 40 40 50 50 50 63 63

Ap1 max 16,2 16,1 16,1 16,1 16,0 16,0 15,9 15,9 15,8 15,7 15,8

Z 4 4 5 6 5 6 6 7 8 9 12

max ramp angle 4.0° 3.0° 3.0° 3.0° 2.1° 2.1° 1.6° 1.6° 1.2° .9° .7°

widia.com

0°/90° Shoulder Mills • VSM17™

first choice

alternate choice j

j j v

XDCT170460PEERML

17,02

—

4,80

9,56

6,00

0,04

XDCT170440PEERML

18,33

—

4,87

9,59

4,00

0,04

XDCT170432PEERML

18,85

—

4,89

9,59

3,20

0,04

XDCT170404PEERML

19,15

2,62

4,90

9,60

0,40

0,04

XDCT170408PEERML

19,15

2,22

4,90

9,60

0,80

0,04

XDCT170412PEERML

19,16

1,82

4,90

9,60

1,20

0,04

XDCT170416PEERML

19,17

1,42

4,90

9,60

1,60

0,04

XDCT170420PEERML

19,17

1,01

4,90

9,60

2,00

0,04

6001255 – – 6425263

XDCT170424PEERML

19,17

0,63

4,90

9,60

2,40

0,04

5989010 – – – 6001257 – – 6425261

TAPPING

5988988 5988987 5988986 6180211

5988983 5988982 5988981 6180180

HOLEMAKING

6001251 – – 6425265

6001239 – – 6425266

– – – 6232053

cutting edges

SOLID END MILLING

ISO catalogue number

6001253 – – 6425264

P M K N S H

WP25PM WP35CM WP40PM WS40PM

INDEXABLE MILLING

Inserts • XDCT-ML

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A37

0°/90° Shoulder Mills • VSM17™

INDEXABLE MILLING

Inserts • XDCT-ALP first choice

alternate choice

TAPPING

XDCT170440PEFRALP

18,33

—

4,87

9,59

4,00

0,02

XDCT170432PEFRALP

18,85

—

4,88

9,59

3,20

0,02

XDCT170404PEFRALP

19,15

2,62

4,90

9,60

0,40

0,02

XDCT170408PEFRALP

19,15

2,22

4,90

9,60

0,80

0,02

XDCT170412PEFRALP

19,16

1,82

4,90

9,60

1,20

0,02

XDCT170416PEFRALP

19,17

1,42

4,90

9,60

1,60

0,02

XDCT170420PEFRALP

19,17

1,01

4,90

9,60

2,00

0,02

XDCT170424PEFRALP

19,17

0,63

4,90

9,60

2,40

0,02

6007342 6001537

6007345 6007344

6007341 6007220

– 6001240

cutting edges

– 6001256

HOLEMAKING

ISO catalogue number

– 6001254

SOLID END MILLING TURNING A38

– 6001252

P M K N S H

– WN10HM 6001238 WN25PM

widia.com

0°/90° Shoulder Mills • VSM17™

first choice

alternate choice j

j j v

cutting edges

XDPT170440PESRMM

18,33

—

4,87

9,59

4,00

0,10

XDPT170432PESRMM

18,85

—

4,89

9,59

3,20

0,10

XDPT170404PESRMM

19,15

2,52

4,90

9,60

0,40

0,10

XDPT170408PESRMM

19,15

2,15

4,90

9,60

0,80

0,10

XDPT170412PESRMM

19,16

1,77

4,90

9,60

1,20

0,10

XDPT170416PESRMM

19,17

1,38

4,90

9,60

1,60

0,10

XDPT170420PESRMM

19,17

0,99

4,90

9,60

2,00

0,10

– 5988158 5988160 5988159 6425145 –

XDPT170424PESRMM

19,17

0,62

4,90

9,60

2,40

0,10

TAPPING

5987948 5987949 5987947 5987946 6180212 5987950 5988153 5988155 5988156 5988154 6180214 –

5988138 5988151 5988140 5988139 6180213 5988152

HOLEMAKING

– – – 5987689 – 5987690

– 5988206 5988204 5988205 – –

– 5988970 – 5988969 6425147 –

ISO catalogue number

SOLID END MILLING

WK15CM WP25PM WP35CM WP40PM WS40PM WU35PM

– 5988203 – 5988202 6425146 –

P M K N S H

INDEXABLE MILLING

Inserts • XDPT-MM

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A39

0°/90° Shoulder Mills • VSM17™

INDEXABLE MILLING

Inserts • XDPT-MH v

first choice

alternate choice

XDPT170408PESRMH

19,15

2,10

4,91

9,60

0,80

0,13

XDPT170412PESRMH

19,16

1,73

4,91

9,60

1,20

0,13

j v

WK15CM WP35CM WP40PM WS40PM

cutting edges

5989053 5989054 5989052 6425148

SOLID END MILLING

ISO catalogue number

v j

5991817 5991816 5991815 6425149

P M K N S H

HOLEMAKING TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A40

widia.com

0°/90° Shoulder Mills • VSM17™

INDEXABLE MILLING

Insert Selection Guide Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDCT-ML XDCT-ML XDCT-ML –

Light Machining

Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WN10HM WP25PM WS40PM WS40PM –

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –

General Purpose

Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MM XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –

Heavy Machining

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Recommended Starting Speeds [m/min]* WK15CM

WK15PM

WN10HM

WN25PM

WP25PM

— — 330 — — 275 — — 255 — — 225 — — 185 — — 165 — — 205 — — 185 — — 140 — — 230 — — 180 — — 150 945 875 — 875 760 — 875 760 — — — 40 — — 40 — — 50 — — 70 — — 120

285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90

270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70

WP35CM

455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —

395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —

370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —

WP40PM

295 250 230 205 170 150 195 175 130 — — — — — — — — — — —

260 215 195 170 155 115 170 150 115 — — — — — — — — — — —

WS40PM

245 180 160 135 135 90 155 125 90 — — — — — — — — — — —

— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —

WU35PM

— — 260 230 215 — — 220 190 160 — — 200 170 140 — — 180 150 120 145 120 150 135 120 110 80 130 100 80 170 140 170 150 135 145 120 155 130 110 110 85 115 100 80 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 35 25 35 30 25 35 25 35 30 25 40 25 45 35 25 50 30 60 45 30 — — — — —

TAPPING

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 420 385 340 270 245 215 — — — — 335 295 275 210 190 175 — — — — 280 250 230 175 160 145 — — — — — — — — — — 795 695 600 1075 — — — — — — 795 695 600 945 — — — — — — 560 485 420 945 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

HOLEMAKING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 H 1

Recommended Starting Feeds [mm]

Insert Geometry .F..ALP .E..ML .S..MM .S..MH

0,12 0,16 0,16 0,23

5% 0,23 0,35 0,40 0,46

0,40 0,46 0,64 0,74

0,08 0,12 0,12 0,17

10% 0,17 0,25 0,29 0,33

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,29 0,06 0,13 0,22 0,06 0,33 0,09 0,19 0,25 0,08 0,46 0,09 0,22 0,34 0,08 0,54 0,13 0,25 0,40 0,11

30% 0,11 0,16 0,19 0,22

0,19 0,22 0,30 0,35

0,05 0,07 0,07 0,10

General Purpose

40–100% 0,10 0,15 0,18 0,20

0,18 0,20 0,28 0,32

Heavy Machining Insert Geometry .F..ALP .E..ML .S..MM .S..MH

NOTE: U se “Light Machining” value as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A41

TURNING

Light Machining

M680 General-Purpose shoulder milling solution for a large selection of geometries and grades.

Materials: P M K N

• Wide selection of inserts to machine all material types.

• Pockets designed for optimal accuracy with 90º shoulders.

• Screw-On End Mills

• Strong inserts providing high reliability.

• Shell Mills

• Weldon® End Mills

Max depth of cut: 14,0mm Strong tool design for optimum insert support.

Diameter: 25–160mm

Large selection of geometries and grades for optimal performance. Through tool coolant.

Geometries for all material groups in shoulder milling applications. - ALP

-AL

P M K S

Additional choice for aluminium and non-ferrous alloy machining.

First choice for light to medium machining in steel, stainless steel and cast iron.

First choice for general machining operations in steel and cast iron.

First choice for aluminium and non-ferrous alloy machining. ALP geometry has a polished rake face for optimum chip flow and lowest adhesion.

-ERGE

Finishing Capabilities/Lower Cutting Forces

-XP..16

-MR

P M K S First choice for heavy machining and unstable conditions (e.g. long reach).

Geometry Strengthening

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A42

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0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Screw-On End Mills • Metric

order number 2003517

catalogue number 12396933000

D1 32

D 28

DPM 17,0

G3X M16

L 63

L2 40

WF 22

Ap1 max 14,0

Z 3

max RPM 7800

coolant supply Yes

kg 0,30

NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.

HOLEMAKING

Weldon® End Mills • Metric

SOLID END MILLING

Insert Style XP.T16

TAPPING

order number 2003475

catalogue number 12396922600

D1 25

D 25

L 96

L2 39

Ap1 max 14,0

Z 2

max RPM 17600

coolant supply Yes

kg 0,30

NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.

TURNING

Weldon® End Mills • Metric

Insert Style XD.T09

order number 2002366 2002369

widia.com

catalogue number 12396920400 12396920600

D1 16 20

D 16 20

L 75 82

L2 27 32

Ap1 max 9,0 9,0

Z 2 2

max RPM 28000 27000

coolant supply No Yes

kg 0,1 0,3

A43

0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Shell Mills • Metric

SOLID END MILLING

Insert Style XP.T16

order number 2003535 2003553 2003554 2003561 2003578 2003594

catalogue number 12396903600 12396903800 12396904000 12396904200 12396904600 12396905000

D1 40 50 50 63 80 100

D 22 22 22 22 27 32

D4 — — — — — —

D6 39 42 42 50 60 78

L 45 40 40 40 50 50

Ap1 max 15,3 14,0 14,0 14,0 14,0 14,0

Z 4 4 5 5 6 8

max RPM 14000 12500 12500 11000 9500 8500

coolant supply Yes Yes Yes Yes Yes No

kg 0,23 0,30 0,30 0,50 1,00 1,40

NOTE: S tandard milling cutters will accept insert nose radii up to 2mm without modification.

HOLEMAKING TAPPING TURNING A44

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0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Inserts • XDHT v

first choice

alternate choice

cutting edges

L10

XDHT090308

6,35

9,47

3,18

1,00

0,80

0,04

v j j v j

first choice

alternate choice P M K N S H

cutting edges

L10

XDHT090308AL

6,71

9,46

3,08

1,00

0,80

0,02

v j

TAPPING

ISO catalogue number

2031793 THM

HOLEMAKING

Inserts • XDHT-AL

SOLID END MILLING

ISO catalogue number

j j

2030395 TN7525 2030380 TN7535 2025281 THM

P M K N S H

TURNING

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A45

0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Inserts • XPHT-AL v

first choice

alternate choice P M K N S H

XPHT160408AL

9,80

15,67

4,66

1,70

0,80

0,08

XPHT160412AL

9,80

15,67

4,66

1,40

1,20

0,08

XPHT160416AL

9,80

15,67

4,66

0,90

1,60

0,08

XPHT160425AL

9,80

15,67

4,66

1,20

2,50

0,08

XPHT160432AL

9,80

15,67

4,66

1,20

3,17

0,08

2963902 TN6502 2031796 THM

– 2031798

L10

– 2031801

– 2029067

HOLEMAKING

cutting edges

v j

– 2031804

SOLID END MILLING

ISO catalogue number

j v

TAPPING

Inserts • XPHT-ERGE v

first choice

alternate choice

A46

j j

ISO catalogue number

cutting edges

L10

XPHT160408ERGE

9,44

15,67

4,76

1,80

0,80

0,12

2964172 2964170 2405300 2405301 5427399

TN6510 TN6540 TN7525 TN7535 WK15CM

XPHT160412ERGE

9,44

15,67

4,76

1,50

1,20

0,12

– 2964179 2405345 2405346 –

TURNING

P M K N S H

widia.com

0°/90° Shoulder Mills • M680

first choice

alternate choice v

j j

v j

cutting edges

L10

XPHT160408

9,53

15,67

4,76

1,80

0,80

0,16

XPHT160412

9,53

15,67

4,76

1,50

1,20

0,16

XPHT160416

9,53

15,67

4,76

0,80

1,60

0,16

XPHT160420

9,53

15,67

4,76

0,50

2,00

0,16

XPHT160425

9,53

15,67

4,76

1,20

2,50

0,16

XPHT160432

9,53

15,67

4,76

1,20

3,17

0,16

– – – – – – 2030373 – – –

XPHT160440

9,53

15,67

4,76

1,20

4,00

0,16

– – – – – 2029064 2030358 – – – – – – – – – 2030360 – 5427392 –

HOLEMAKING

– – – – – 2029062 – – – –

2562092 2964169 2964167 2964180 2964165 2030341 2030336 2025362 5427396 5645178

2562061 – – – 2964164 – 2029043 – 5427389 –

ISO catalogue number

SOLID END MILLING

PA120 TN6510 TN6520 TN6525 TN6540 TN7525 TN7535 THM WK15CM WP40PM

– – – – – – 2030375 – – –

P M K N S H

INDEXABLE MILLING

Inserts • XPHT

TAPPING TURNING

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A47

0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Inserts • XPNT v

first choice

alternate choice P M K N S H

L10

XPNT160412

9,53

15,88

4,79

1,20

0,16

j j

2964174 TN6540 2030319 TN7535 5427395 WK15CM

cutting edges

first choice

alternate choice P M K N S H

TAPPING

ISO catalogue number

cutting edges

L10

XPHT160412MR

9,53

15,67

4,76

1,70

1,20

0,18

j j

j v

TURNING A48

TN6540 TN7525 TN7535 WK15CM

HOLEMAKING

Inserts • XPHT-MR

2964142 2029058 2030378 5427390

SOLID END MILLING

ISO catalogue number

widia.com

0°/90° Shoulder Mills • M680+

INDEXABLE MILLING

Inserts • AONT-MM first choice

alternate choice P M K N S H

cutting edges

L10

AONT10T308MM

7,54

10,44

3,97

1,00

0,80

0,10

v j

SOLID END MILLING

ISO catalogue number

j j

2031644 TN7525 2030453 TN7535 6118214 WK15CM

HOLEMAKING TAPPING TURNING

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A49

0°/90° Shoulder Mills • M680

INDEXABLE MILLING

Recommended Starting Speeds [m/min]

SOLID END MILLING HOLEMAKING TAPPING

Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3

330 330 275 255 225 185 165 205 185 140 230 180 150 – – – – – – – – – –

Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3

340 340 260 235 195 260 170 205 185 145 315 270 200 – – – – – – – – – –

PA120 285 285 240 215 185 170 125 180 160 120 205 160 135 – – – – – – – – – –

THM-U 270 270 200 175 150 150 100 165 130 95 185 150 120 – – – – – – – – – –

TN7525 260 260 210 180 140 195 135 185 160 130 235 200 165 – – – – – – – – – –

TN6501

TN7535 235 235 180 155 120 165 110 155 140 115 200 165 140 – – – – – – – – – –

TN6502

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 190 170 150 – – – – – – – – – – – – – – – – – – – – – 2000 1200 1000 2000 1200 1000 1075 945 1365 815 665 1365 815 665 1075 945 800 500 400 800 500 400 945 875 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

455 455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – – – –

395 395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – – – –

TTI25 370 370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – – – –

360 360 260 260 220 265 120 400 270 265 185 150 120 – – – – – – – – – –

300 300 210 210 180 195 90 260 170 175 155 120 105 – – – – – – – – – –

TN6510 – – – – – – – – – – – – – 875 875 760 – – – – – – –

– – – – – – – – – – 400 350 280 – – – – – – – – – –

– – – – – – – – – – 290 235 215 – – – – – – – – – –

TN6520 – – – – – – – – – – 215 170 165 – – – – – – – – – –

THM 250 250 180 180 150 165 75 180 120 120 130 105 85 – – – – – – – – – –

– – – – – – – – – – – – – 795 795 560 – – – – – – –

– – – – – – – – – – – – – 695 695 485 – – – – – – –

– – – – – – – – – – 265 210 190 – – – – – – – – – –

– – – – – – – – – – 375 325 250 – – – – – – – – – –

TN6525 – – – – – – – – – – 190 160 135 – – – – – – – – – –

WK15CM – – – – – – – – – – – – – 600 600 420 – – – – – – –

– – – – – – – – – – 420 335 280 – – – – – – – – – –

– – – – – – – – – – 385 295 250 – – – – – – – – – –

265 265 210 180 140 195 135 100 65 65 205 160 135 – – – – – – – – – –

340 340 265 235 195 260 170 160 100 105 230 180 150 – – – – – – – – – –

TN6540 235 235 180 155 120 165 110 65 40 45 185 150 120 – – – – – – – – – –

300 300 210 180 150 200 135 110 65 70 185 145 130 – – – 40 20 60 50 – – –

WP40PM – – – – – – – – – – 340 275 230 – – – – – – – – – –

295 295 250 230 205 170 150 195 175 130 – – – – – – 40 40 50 65 – – –

260 260 215 195 170 155 115 170 150 115 – – – – – – 35 35 40 50 – – –

235 235 160 140 110 150 100 65 40 40 170 130 120 – – – 30 15 35 25 – – –

200 200 140 115 90 125 85 50 35 35 150 115 105 – – – 25 10 25 20 – – –

WS30PM 245 245 180 160 135 135 90 155 125 90 – – – – – – 30 30 30 35 – – –

– – – – – – – 225 205 155 – – – – – – 45 45 55 85 – – –

– – – – – – – 200 180 135 – – – – – – 40 40 45 60 – – –

– – – – – – – 185 145 105 – – – – – – 30 30 30 40 – – –

TURNING

Recommended Starting Feeds [mm] Light Machining Insert Geometry XPHT-ALP XPHT-GE XPHT.. XPNT.. XPHT-MR

0,12 0,19 0,22 0,22 0,23

5% 0,35 0,47 0,56 0,56 0,59

0,58 0,70 0,82 0,82 0,92

0,08 0,14 0,16 0,16 0,17

10% 0,25 0,34 0,40 0,40 0,43

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,42 0,06 0,19 0,31 0,06 0,50 0,11 0,26 0,38 0,09 0,59 0,12 0,30 0,44 0,10 0,59 0,12 0,30 0,44 0,10 0,66 0,13 0,32 0,50 0,11

30% 0,17 0,22 0,26 0,26 0,28

0,27 0,33 0,38 0,38 0,43

0,05 0,08 0,10 0,10 0,10

General Purpose

40–100% 0,15 0,20 0,24 0,24 0,25

0,25 0,30 0,35 0,35 0,40

Heavy Machining Insert Geometry XPHT-ALP XPHT-GE XPHT.. XPNT.. XPHT-MR

NOTE: Use “Light Machining” value as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A50

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The ALL-STAR Programme Features Only the Most Popular Platforms, Grades, and Sizes. Find regional All-Star product availability using the All-Star filter.

For The Complete Offering Visit the WIDIA NOVO™ Electronic Tool Catalogue or WIDIA.COM. Download the NOVO app for PC or tablet on widia.com

90° HIGH-SPEED CUTTING MILLS V HS C P ages A 5 4 – A 57 Developed to achieve high-speed cutting of aluminium components

A52

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A ERO SPACE T ECHNOLOGY

VHSC milling tools are designed for true HSC pocketing and profiling of aluminium alloy components in the aerospace industry, making it a first choice for components like airframe floor brackets.

WIDIA™ offers machining strategies and innovative tooling technology specifically engineered for the aerospace industry to increase productivity and reduce costs.

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VHSC

• High-Speed Cutting Cylindrical End Mills

High-speed cutter for aluminium components

• High-Speed Cutting Monoblocks • Developed specifically to achieve true HSC cutting of aluminium components.

• High-Speed Shell Mills

• Latest cutter body technology allows for heavy feeding and ramping. • Flutes and internal coolant channels engineered to support improved chip evacuation. • Best-in-class solution for thin-walled machining. • Productivity booster up to 8600cm3/min MRR. • First choice for non-ferrous materials. • Wear-resistant micro-grain carbide grade on inserts.

High-Speed Cutting Inserts XDET-ALP FR-ALP

ER-ALP

Sharp cutting edge “F” preparation for roughing and finishing jobs.

Honed cutting edge “E” preparation for heavy roughing jobs and demanding castings.

Finishing Capabilities/Lower Cutting Forces

Geometry Strengthening

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A54

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0°/90° High-Speed Cutting Mills • VHSC

INDEXABLE MILLING

Cylindrical End Mills • Metric

Ap1 max

catalogue number VHSC025Z02A25XD16

D1 25

D 25

L 131

L2 75

Ap1 max 16

Z 2

max ramp angle 14.7°

max RPM 50000

coolant supply Yes

kg 0,39

NOTE: P re-balanced to G6.3/30000 RPM.

SOLID END MILLING

order number 6425258

Monoblocks • Metric HOLEMAKING

Ap1 max

catalogue number VHSC040Z04HSK63XD16 VHSC050Z04HSK63XD16

D1 40 50

D 63 63

L 133 133

L1 101 101

L2 75 75

Ap1 max 16 15

Z 4 4

max RPM 35000 30000

coolant supply Yes Yes

kg 1,09 1,41

TAPPING

order number 6425451 6425453

max ramp angle 7.8° 7.9°

NOTE: P re-Balanced G6.3/30000 RPM.

Shell Mills • Metric TURNING

Ap1 max

order number 6425291 6425292 6425293

widia.com

catalogue number VHSC040Z03S16XD16 VHSC050Z04S22XD16 VHSC063Z04S22XD16

D1 40 50 63

D 16 22 22

D6 32 45 50

L 45 45 45

Ap1 max 16 16 16

Z 3 4 4

max ramp angle 7.6° 7.8° 5.9°

max RPM 35000 30000 26000

coolant supply Yes Yes Yes

kg 0,20 0,31 0,55

A55

0°/90° High-Speed Cutting Mills • VHSC

INDEXABLE MILLING

Inserts • XDET-ALP first choice

alternate choice

RWP*

XDET16M5PDFRALP

22,92

5,00

11,25

1,42

0,30

0,02

XDET16M504FRALP

23,02

5,00

11,25

1,27

0,40

0,02

XDET16M508FRALP

23,02

5,00

11,25

0,87

0,80

0,02

XDET16M520FRALP

23,02

5,00

11,25

0,58

2,10

2,00

0,02

XDET16M530ERALP

23,02

5,00

11,25

0,48

3,10

3,00

0,03

XDET16M530FRALP

23,02

5,00

11,25

0,48

3,10

3,00

0,02

TURNING

widia.com

6425774

6425773

TAPPING

6425775

HOLEMAKING

cutting edges

6425776

SOLID END MILLING

ISO catalogue number

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A56

6425777

P M K N S H

6425772 WN10HM

0°/90° High-Speed Cutting Mills • VHSC

INDEXABLE MILLING

Insert Selection Guide Material Group N1–N2 N3

Geometry .F..ALP .F..ALP

Light Machining

Grade WN10HM WN10HM

Geometry .F..ALP .F..ALP

General Purpose

Grade WN10HM WN10HM

Geometry .E..ALP .E..ALP

Heavy Machining

Grade WN10HM WN10HM

Recommended Starting Speeds [m/min] SOLID END MILLING

Material Group 1 2 N 3

WN10HM

2950 2950 1600

875 875 480

1800 1800 850

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Recommended Starting Feeds [mm]

Insert Geometry .F..ALP .E..ALP

0,12 0,15

5% 0,45 0,50

0,81 0,92

0,08 0,11

10% 0,33 0,36

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,58 0,06 0,25 0,43 0,06 0,66 0,08 0,27 0,50 0,07

30% 0,21 0,24

0,38 0,43

0,05 0,07

General Purpose

40–100% 0,20 0,22

0,35 0,40

Heavy Machining Insert Geometry .F..ALP .E..ALP

HOLEMAKING

Light Machining

NOTE: U se “Light Machining” values as starting feed rate.

TAPPING TURNING

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A57

FACE MILLS M12 0 0 MINI P ages A 6 0 – A 67 • Insert size 13 • Ap1 max up to 4.7mm

M12 0 0 P ages A 6 8 – A75 • Insert size 16 • Ap1 max up to 6mm

M640 P ages A76 – A 81 • Insert size 11 • Ap1 max up to 4.8mm

A58

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T U RBINE BL A DE M ACHINING W IT H M12 0 0 MINI

M1200 MINI HF

M1200 MINI 45º

True Cutting Edges

45° Lead

15° Lead

Insert HN.J0704

M1200 MINI 60º

Insert HN.J0704

Ap1 max = 1.7mm

Ap1 max = 3.5mm

High Feed Face Mill

60° Lead

Insert HN.J0704

Ap1 max = 4.7mm For Higher Axial DOC

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M1200 Mini Best-in-class face milling platform to boost productivity on taper 40 spindle milling machines and driven tools. • First choice for low depth of cut face milling. • Low cost per edge and high productivity. • Reduced cutting forces due to soft cutting action. • Significantly increased Metal Removal Rates (MRR). • Excellent tool life in light to heavy machining. • Shorter machining cycle times.

Through tool coolant. Comprehensive standard offering for coarse, medium, and fine pitch cutter bodies to match all shop floor needs.

12 true cutting edges.

Easy-to-use — one screw enables fast, accurate indexing.

Latest soft cutting edge insert design for all material groups

LDJ

N Machining Aluminium

P M K

Light Machining

P M K

General Purpose

P M K

Heavy Machining

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A60

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Face Mills • M1200 Mini

INDEXABLE MILLING

15° • High Feed • Screw-On End Mills • Metric

catalogue number M1200HF025Z03M16HN07

D1 25

D1 max 39

D 29

DPM 17,0

G3X M16

L2 32

WF 22

Ap1 max 1,7

Z 3

max RPM 20000

coolant supply Yes

kg 0,2

SOLID END MILLING

order number 4136875

15° • High Feed • Shell Mills • Metric HOLEMAKING

catalogue number M1200HF040Z05HN07 M1200HF050Z05HN07 M1200HF063Z06HN07 M1200HF080Z08HN07

D1 40 50 63 80

D1 max 54,1 64,1 77,1 94,1

D 22 22 22 27

D6 38 38 50 60

L 40 40 40 50

Ap1 max 1,7 1,7 1,7 1,7

Z 5 5 6 8

max RPM 15800 12700 10100 7900

coolant supply Yes Yes Yes Yes

TAPPING

order number 4136884 4136885 4136886 4136887

kg 0,29 0,40 0,67 1,26

order number 3957840 3957841 3957842

widia.com

catalogue number M1200D025Z03M16HN07 M1200D032Z03M16HN07 M1200D032Z04M16HN07

D1 25 32 32

D1 max 33,7 40,7 40,7

D 29 29 29

DPM 17,0 17,0 17,0

G3X M16 M16 M16

L2 32 40 40

WF 22 22 22

TURNING

45° • Screw-On End Mills • Metric

Ap1 max 3,5 3,5 3,5

Z 3 3 4

max RPM 20000 17600 17600

coolant supply Yes Yes Yes

kg 0,13 0,20 0,20

A61

Face Mills • M1200 Mini

INDEXABLE MILLING

45° • Weldon® End Mills • Metric

SOLID END MILLING

order number 3958012 3958023 3958024

catalogue number M1200D025Z03B20HN07 M1200D032Z03B25HN07 M1200D032Z04B25HN07

D1 25 32 32

D1 max 33,7 40,7 40,7

D 20 25 25

L 82 97 97

L2 32 40 40

Ap1 max 3,5 3,5 3,5

Z 3 3 4

max RPM 20000 17600 17600

coolant supply Yes Yes Yes

kg 0,21 0,39 0,40

Z 4 5 4 5 6 4 6 8 5 8 10 6 9 12 12

max RPM 15800 15800 12700 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,26 0,26 0,35 0,36 0,35 0,58 0,65 0,62 1,11 1,24 1,17 1,71 1,82 1,82 2,96

HOLEMAKING

45° • Shell Mills • Metric

TAPPING TURNING

order number 3957995 3957996 3957997 3957998 3957999 3958000 3958001 3958002 3958003 3958004 3958005 3958006 3958007 3958008 4138471

A62

catalogue number M1200D040Z04HN07 M1200D040Z05HN07 M1200D050Z04HN07 M1200D050Z05HN07 M1200D050Z06HN07 M1200D063Z04HN07 M1200D063Z06HN07 M1200D063Z08HN07 M1200D080Z05HN07 M1200D080Z08HN07 M1200D080Z10HN07 M1200D100Z06HN07 M1200D100Z09HN07 M1200D100Z12HN07 M1200D125Z12HN07

D1 40 40 50 50 50 63 63 63 80 80 80 100 100 100 125

D1 max 48,7 48,7 58,7 58,7 58,7 71,7 71,7 71,7 88,7 88,7 88,7 108,7 108,7 108,7 133,7

D 22 22 22 22 22 22 22 22 27 27 27 32 32 32 40

D6 38 38 38 38 38 50 50 50 60 60 60 80 80 80 90

L 40 40 40 40 40 40 40 40 50 50 50 50 50 50 63

Ap1 max 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5

widia.com

Face Mills • M1200 Mini

INDEXABLE MILLING

60° • Shell Mills • Metric

D1 40 50 63 80 80 100 100 125 125

D1 max 46,8 56,8 69,8 86,8 86,8 106,7 106,7 131,7 131,7

D 22 22 22 27 27 32 32 40 40

D6 38 38 50 60 60 80 80 90 90

L 40 40 40 50 50 50 50 63 63

Ap1 max 4,7 4,7 4,7 4,7 4,7 4,7 4,7 4,7 4,7

Z 5 5 6 5 8 6 9 8 12

max RPM 15800 12700 10100 7900 7900 6300 6300 5050 5050

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,22 0,34 0,60 1,11 1,17 1,74 1,74 2,86 2,90

HOLEMAKING

catalogue number M1200HD040Z05HN07 M1200HD050Z05HN07 M1200HD063Z06HN07 M1200HD080Z05HN07 M1200HD080Z08HN07 M1200HD100Z06HN07 M1200HD100Z09HN07 M1200HD125Z08HN07 M1200HD125Z12HN07

SOLID END MILLING

order number 4136863 4136865 4136867 4136868 4136869 4136870 4136871 4136872 4136873

TAPPING TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A63

Face Mills • M1200 Mini

INDEXABLE MILLING

15°/75° • 45°• 30°/60° Inserts • HNGJ-LDJ v

first choice

alternate choice P M K N S H

cutting edges

L10

HNGJ0704ANFNLDJ

6,80

4,48

1,60

1,20

0,08

3954332 THM-U

SOLID END MILLING

ISO catalogue number

first choice

alternate choice v

j v

j v j

cutting edges

L10

HNGJ0704ANENLD

6,80

4,48

1,60

1,20

0,08

5895291 5895292 5550905 5528975 6180295

TAPPING

ISO catalogue number

HNGJ070432ANENLD

6,80

4,48

—

3,21

0,08

– – – – 6180300

P M K N S H

WP25PM WP35CM WP40PM WS30PM WS40PM

HOLEMAKING

15°/75° • 45°• 30°/60° Inserts • HNGJ-LD

TURNING A64

widia.com

Face Mills • M1200 Mini

first choice

alternate choice P M K N S H

L10

HNPJ0704ANSNGD

6,80

4,45

1,27

1,20

0,10

j v

j v j

WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM

5427374 5895293 5895294 5550906 5528976 6180297

cutting edges

first choice

alternate choice v

cutting edges

L10

HNPJ0704ANSNHD

6,80

4,41

1,25

1,20

0,14

5427375 5895296 5550907 6180299

HNPJ070432ANSNHD

6,80

4,42

—

3,20

0,14

TAPPING

ISO catalogue number

– – 5895297 6180311

P M K N S H

WK15CM WP35CM WP40PM WS40PM

HOLEMAKING

15°/75° • 45°• 30°/60° Inserts • HNPJ-HD

SOLID END MILLING

ISO catalogue number

INDEXABLE MILLING

15°/75° • 45°• 30°/60° Inserts • HNPJ-GD

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A65

Face Mills • M1200 Mini

INDEXABLE MILLING

45° • Inserts • XNGJ-LD3 Wiper first choice

alternate choice P M K N S H

SOLID END MILLING

ISO catalogue number

cutting edges

L10

XNGJ0704ANENLD3W

6,78

4,47

6,78

1,30

0,08

HOLEMAKING

Insert Selection Guide

TAPPING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDJ .F..LDJ .E..LD .E..LD .E..LD –

Light Machining

Grade WP40PM WP25PM WP25PM WP25PM WP35CM TN6510 WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –

Geometry .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .F..LDJ .F..LDJ .S..GD .S..GD .S..GD –

General Purpose

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –

Geometry .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .F..LDJ .F..LDJ .S..HD .S..GD .S..HD –

Heavy Machining

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WS30PM WP40PM –

TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A66

widia.com

j v

6180296 WS40PM

Face Mills • M1200 Mini

395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –

TN6520

– – – – – – – – – 260 205 200 – – – – – – – – – –

– – – – – – – – – 350 280 260 – – – – – – – – – –

– – – – – – – – – 450 390 300 – – – – – – – – – –

WP25PM 340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –

– – – – – – – – – 320 250 230 – – – – – – – – – –

TN6525

– – – – – – – – – 230 190 160 – – – – – – – – – –

WP35CM

325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

WP40PM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –

355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –

310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

WS30PM

295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –

– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –

– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –

TN7535

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

WS40PM

– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –

– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –

– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – 505 400 335 – – – – – – – – – –

TN6501

– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –

– – – – – – – – – 460 355 300 – – – – – – – – – –

– – – – – – – – – 410 330 275 – – – – – – – – – –

THM-U

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 2400 1440 1200 2400 1440 1200 1640 980 800 1640 980 800 960 600 480 960 600 480 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

TAPPING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TN6510

HOLEMAKING

– – – – – – – – – 480 420 335 – – – – – – – – – –

SOLID END MILLING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

INDEXABLE MILLING

Recommended Starting Speeds [m/min]

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Light Machining

Insert Geometry .F..LDJ .E..LD .S..GD .S..HD

0,48 0,48 0,92 0,92

5% 0,89 1,38 2,35 2,35

1,81 2,85 3,89 3,89

0,34 0,34 0,66 0,66

10% 0,64 0,99 1,67 1,67

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,29 0,26 0,48 0,96 0,22 2,00 0,26 0,74 1,48 0,22 2,70 0,49 1,23 1,98 0,43 2,70 0,49 1,23 1,98 0,43

30% 0,42 0,64 1,07 1,07

0,83 1,28 1,72 1,72

0,21 0,21 0,39 0,39

General Purpose

40–100% 0,38 0,59 0,98 0,98

0,76 1,17 1,57 1,57

Heavy Machining

Insert Geometry .F..LDJ .E..LD .S..GD .S..HD

NOTE: Use “Light Machining” value as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A67

TURNING

Recommended Starting Feeds [mm]

M1200 Best-in-class face milling platform to boost productivity on taper 50 spindle milling machines and driven tools.

Materials: P M K N

• Low cost per edge, high productivity solution. 12 Effective cutting edges

• High feed rates for rough face milling . • 15°, 45° and 60° lead angles. • One series meets every face milling need. • Available in WIDIA™ premium milling grades. • Better tool life in light to heavy machining.

Through tool coolant.

Easy-to-use — one screw enables fast, accurate indexing.

Comprehensive standard offering for coarse, medium, and fine pitch cutter bodies to match all shop floor needs.

The latest technology with 12 true cutting edges and highprecision PSTS inserts.

A68

widia.com

Face Mills • M1200

INDEXABLE MILLING

15° • High Feed • Shell Mills • Metric

catalogue number M1200HF050Z04HN09 M1200HF063Z05HN09 M1200HF080Z06HN09 M1200HF100Z08HN09

D1 50 63 80 100

D1 max 67,9 80,9 97,9 117,9

D 22 22 27 32

D6 38 50 60 80

L 40 40 50 50

Ap1 max 2,2 2,2 2,2 2,2

Z 4 5 6 8

coolant supply Yes Yes Yes Yes

kg 0,65 0,65 1,24 1,89

max RPM 15800

coolant supply Yes

kg 0,52

HOLEMAKING

max RPM 11400 8950 7300 5900

SOLID END MILLING

order number 3750370 3750372 3750434 3750435

45° • Weldon® End Mills • Metric

TAPPING

order number 3325311

catalogue number M1200D040Z04B25HN09

D1 40

D1 max 51,0

D 25

L 107

L2 50

Ap1 max 4,5

Z 4

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A69

Face Mills • M1200

INDEXABLE MILLING

45° • Shell Mills • Metric

SOLID END MILLING HOLEMAKING

order number 3957970 3957971 3325312 3325693 3650535 3093594 3025376 3650536 3081507 3025377 3650537 3325694 3025378 3081508 3066118 3066119

catalogue number M1200D040Z03HN09 M1200D040Z04HN09 M1200D050Z04HN09 M1200D050Z05HN09 M1200D063Z04HN09 M1200D063Z06HN09 M1200D063Z07HN09 M1200D080Z05HN09 M1200D080Z06HN09 M1200D080Z09HN09 M1200D100Z06HN09 M1200D100Z08HN09 M1200D100Z11HN09 M1200D125Z10HN09 M1200D160Z12HN09 M1200D160Z16HN09

D1 40 40 50 50 63 63 63 80 80 80 100 100 100 125 160 160

D1 max 51,0 51,0 61,0 61,0 74,0 74,0 74,0 91,0 91,0 91,0 111,0 111,0 111,0 135,9 171,0 171,0

D 22 22 22 22 22 22 22 27 27 27 32 32 32 40 40 40

D4 — — — — — — — — — — — — — — 66,7 66,7

D6 39 39 38 38 50 50 50 60 60 60 80 80 80 90 110 110

L 40 40 40 40 40 40 40 50 50 50 50 50 50 63 63 63

Ap1 max 4,4 4,4 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5 4,5

Z 3 4 4 5 4 6 7 5 6 9 6 8 11 10 12 16

max RPM 15800 15800 12700 12700 10100 10100 10100 7900 7900 7900 6300 6300 6300 5050 3900 3900

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,26 0,25 0,32 0,33 0,59 0,56 0,57 1,12 1,07 1,11 1,73 1,68 1,73 2,77 4,56 4,70

Z 6 5 8 6 8 9

max RPM 10100 7900 7900 6300 6300 3900

coolant supply Yes Yes Yes Yes Yes Yes

kg 0,55 1,05 1,10 1,61 1,63 4,62

60° • Shell Mills • Metric TAPPING TURNING order number 4152116 4152117 4152118 4152119 4152120 4152123

catalogue number M1200HD063Z06HN09 M1200HD080Z05HN09 M1200HD080Z08HN09 M1200HD100Z06HN09 M1200HD100Z08HN09 M1200HD160Z09HN09

D1 63 80 80 100 100 160

D1 max 71,5 88,5 88,5 108,5 108,5 168,5

D 22 27 27 32 32 40

D4 — — — — — 66,7

D6 50 60 60 80 80 110

L 40 50 50 50 50 63

Ap1 max 6,0 6,0 6,0 6,0 6,0 6,0

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

A70

widia.com

Face Mills • M1200

INDEXABLE MILLING

15°/75° • 45°• 30°/60° Inserts • HNGJ-LDJ v

first choice

alternate choice P M K N S H

L10

HNGJ0905ANFNLDJ

8,58

5,56

1,80

1,20

0,02

3606383 THM-U

cutting edges

SOLID END MILLING

ISO catalogue number

15°/75° • 45°• 30°/60° Inserts • HNGJ-LD first choice alternate choice v

j v

j v j

cutting edges

L10

HNGJ0905ANENLD

8,58

5,56

1,80

1,20

0,05

5895346 5895347 5895348 5528973 6180276

ISO catalogue number

TAPPING

WP25PM WP35CM WP40PM WS30PM WS40PM

P M K N S H

HOLEMAKING

v j

15°/75° • 45°• 30°/60° Inserts • HNPJ-GD first choice alternate choice

cutting edges

L10

HNPJ0905ANSNGD

8,58

5,56

1,80

1,20

0,10

widia.com

j v j

WK15CM WP25PM WP35CM WP40PM WS40PM

ISO catalogue number

5427372 5895374 5895375 5550908 6180278

P M K N S H

TURNING

v j

A71

Face Mills • M1200

INDEXABLE MILLING

15°/75° • 45°• 30°/60° Inserts • HNGJ-GD v

first choice

alternate choice P M K N S H

L10

HNGJ0905ANSNGD

8,58

5,56

1,80

1,20

0,10

j v

j v j

WK15CM WP25PM WP35CM WP40PM WS30PM WS40PM

cutting edges

5427370 5400965 5895349 5895350 5528974 6180280

SOLID END MILLING

ISO catalogue number

first choice

alternate choice

j v j

cutting edges

L10

HNPJ090543ANSNHD

8,50

5,44

—

4,34

0,13

– 5895378 5895379 5895380 6180294

TAPPING

ISO catalogue number

HNPJ0905ANSNHD

8,59

5,46

1,66

1,20

0,18

5427371 5895376 5895377 5550909 6180279

P M K N S H

WK15CM WP25PM WP35CM WP40PM WS40PM

HOLEMAKING

15°/75° • 45°• 30°/60° Inserts • HNPJ-HD

TURNING A72

widia.com

Face Mills • M1200

first choice

alternate choice P M K N S H

INDEXABLE MILLING

15°/75° • 45°• 30°/60° Inserts • HNGJ-HD

j v

ISO catalogue number

cutting edges

L10

HNGJ090543ANSNHD

8,50

5,44

—

4,35

0,20

– – – 6180292

HNGJ0905ANSNHD

8,59

5,46

1,66

1,20

0,17

5895371 5895372 5895373 6180291

SOLID END MILLING

WP25PM WP35CM WP40PM WS40PM

HOLEMAKING

45° • Inserts • XNGJ-GD3 Wiper first choice

alternate choice

ISO catalogue number

cutting edges

L10

XNGJ0905ANSNGD3W

9,60

5,51

6,00

1,60

0,09

TAPPING

P M K N S H

5622622 WK15CM

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A73

Face Mills • M1200

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining

Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDJ .F..LDJ .E..LD .E..LD .E..LD –

Grade WP40PM WP25PM WP25PM WP25PM WP35CM TN6520 WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –

General Purpose

Geometry .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .S..GD .F..LDJ .F..LDJ .S..GD .S..GD .S..GD –

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WS30PM WS30PM WS30PM –

Geometry .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .S..HD .F..LDJ .F..LDJ .S..HD .S..HD .S..HD –

Heavy Machining

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WP40PM WP40PM –

Recommended Starting Speeds [m/min]

HOLEMAKING TAPPING TURNING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

– – – – – – – – – 450 390 300 – – – – – – – – – –

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –

TN6520 – – – – – – – – – 320 250 230 – – – – – – – – – –

TN6525

– – – – – – – – – 230 190 160 – – – – – – – – – –

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

WP35CM 475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

WP40PM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –

355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –

310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

TN7535

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

WS30PM

295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –

– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –

– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

WS40PM

– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –

– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –

– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – 505 400 335 – – – – – – – – – –

WK25YM

– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –

– – – – – – – – – 965 765 645 – – – – – – – – – –

– – – – – – – – – 880 685 570 – – – – – – – – – –

– – – – – – – – – 460 355 300 – – – – – – – – – –

WP25PM

– – – – – – – – – 410 330 275 – – – – – – – – – –

TN6501

– – – – – – – – – 780 635 525 – – – – – – – – – –

395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –

340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –

325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –

THM-U

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

A74

widia.com

Face Mills • M1200

Light Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD .S..Ceramic

0,17 0,17 0,26 0,33 0,17

5% 0,33 0,49 0,84 0,84 0,33

0,66 0,99 1,35 1,35 0,49

0,12 0,12 0,19 0,24 0,12

10% 0,24 0,35 0,60 0,60 0,24

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,47 0,09 0,18 0,35 0,08 0,71 0,09 0,27 0,53 0,08 0,97 0,14 0,45 0,72 0,12 0,97 0,18 0,45 0,72 0,16 0,35 0,09 0,18 0,27 0,08

30% 0,15 0,23 0,39 0,39 0,15

0,31 0,46 0,63 0,63 0,23

0,07 0,07 0,11 0,14 0,07

General Purpose

40–100% 0,14 0,21 0,36 0,36 0,14

Heavy Machining Insert Geometry

0,28 0,42 0,57 0,57 0,21

INDEXABLE MILLING

Recommended Starting Feeds [mm]

.F..LDJ .E..LD .S..GD .S..HD .S..Ceramic

SOLID END MILLING

NOTE: Use “Light Machining” value as starting feed rate.

HOLEMAKING TAPPING TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A75

M640 Materials:

The M640 platform is the first choice when high productivity, superior finish operations, and soft cutting performance are a priority. With six effective cutting edges and a streamlined body design; this easy-to-use tool is ideal, even for low-power machines.

P M K N

• Highly positive rake angle means extremely low cutting forces. • Available in geometries and grades for all applications. • Easy-to-use for fast, accurate indexing.

Through tool coolant up to 80mm diameter.

Optimum tool body design using latest technology.

One screw enables fast, accurate indexing.

Low cutting force wiper insert: special wiper design for very soft cutting in finishing operations.

6 cutting edges, high positive rake • Extremely low cutting forces. • For low-power machines, driven unity, and light fixtures. • Through tool coolant.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A76

widia.com

Face Mills • M640

INDEXABLE MILLING

Weldon® End Mills • Metric

catalogue number 12395405200

D1 32

D1 max 38,4

D 32

L 100

L2 40

Ap1 max 4,8

Z 4

max RPM 29500

coolant supply Yes

kg 0,35

Ap1 max 4,8 4,8 4,8 4,8

Z 4 5 6 7

max RPM 19000 15000 11500 9500

coolant supply Yes Yes Yes No

kg 0,40 0,55 1,05 1,50

SOLID END MILLING

order number 2263165

Shell Mills • Metric HOLEMAKING

catalogue number 12395410200 12395410400 12395410600 12395410800

D1 50 63 80 100

D1 max 56,4 69,4 86,4 106,4

D 22 22 27 32

D6 47 50 60 78

L 40 40 50 50

TAPPING

order number 2263132 2263154 2263156 2263158

TURNING

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A77

Face Mills • M640

first choice

alternate choice

v 3

5 1

P M K N S H

cutting edges

HPGT06T3DZFRLDAL

4,00

0,90

0,08

j v j

2288106 THM

SOLID END MILLING

ISO catalogue number

first choice

alternate choice

P M K N S H

TAPPING

ISO catalogue number

cutting edges

HPGT06T3DZERLD

3,99

0,98

0,08

j v j

5895784 WP25PM 5895785 WP40PM 6180312 WS40PM

HOLEMAKING

Inserts • HPGT-LD 3

INDEXABLE MILLING

Inserts • HPGT-LDAL

Inserts • HPPT-GD first choice

alternate choice

5 6

A78

P M K N S H

ISO catalogue number

cutting edges

HPPT06T3DZENGD

3,97

0,98

0,10

widia.com

j v

6180315 WS40PM

TURNING

Face Mills • M640

first choice

alternate choice

P M K N S H

HPGT06T3DZENGD

3,97

0,98

0,10

v v

j v j

TN7535 WK15CM WP25PM WP40PM WS30PM WS40PM

cutting edges

v v

alternate choice P M K N S H

cutting edges

HPGT06T3DZERGD3W

4,00

2,88

0,98

0,10

j v j

TAPPING

ISO catalogue number

WK15CM WP25PM WP40PM WS40PM

first choice

5427388 5895786 5895787 6180316

v j

HOLEMAKING

Inserts • HPGT-GD Wiper

SOLID END MILLING

ISO catalogue number

v j

2288066 5427387 5895782 5895783 5528978 6180313

INDEXABLE MILLING

Inserts • HPGT-GD

TURNING

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A79

Face Mills • M640

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining

Geometry .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .E..LD .F..LDAL .F..LDAL .E..LD .E..GD .E..GD –

Grade WP40PM WP25PM WP25PM WP25PM WP40PM TN6510 TN6520 TN6501 TN6501 WP25PM WS30PM WS30PM –

General Purpose

Geometry .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .F..LDAL .F..LDAL .E..GD .E..GD .E..GD –

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WS30PM WS30PM –

Heavy Machining

Geometry .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .E..GD .F..LDAL .F..LDAL .E..GD .E..GD .E..GD –

Grade WP40PM WP35CM WP35CM WP25PM WP35CM WK15CM WP35CM TN6501 TN6501 WP25PM WP40PM WP40PM –

Recommended Starting Speeds [m/min]

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TURNING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TN6510

– – – – – – – – – 480 420 335 – – – – – – – – – –

TN6520

– – – – – – – – – 260 205 200 – – – – – – – – – –

– – – – – – – – – 350 280 260 – – – – – – – – – –

WP25PM

395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 – – –

340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 – – –

325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 – – –

– – – – – – – – – 450 390 300 – – – – – – – – – –

– – – – – – – – – 320 250 230 – – – – – – – – – –

WP35CM

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –

TN6525

– – – – – – – – – 230 190 160 – – – – – – – – – –

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

WP40PM

355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –

310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –

295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

WS30PM

– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –

– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –

– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –

TN7525

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –

WS40PM

– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –

– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –

310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –

TN7535

280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –

TN6501

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – 505 400 335 – – – – – – – – – –

– – – – – – – – – 460 355 300 – – – – – – – – – –

THM-U

– – – – – – – – – – – – – – – – – – – – – – – – – – 145 – – – – – 95 – – – – – 170 – – – – – 145 – – – – – 100 – – – – – – – 230 205 – – – – – – – – – – – – – 2400 1440 1200 2400 1440 – 1640 980 800 1640 980 – 960 600 480 960 600 – – 30 – – – – – 30 – – – – – 30 – – – – – 35 – – – – – – – – – – – – – – – – – – – – –

– – – – – – – – – 410 330 275 – – – – – – – – – –

THM

– – – – – – – – – 180 – – 1200 800 480 – – – – – – –

– – – – – – – – – 145 150 155 1080 820 540 – – – – – – –

– – – – – – – – – 110 120 115 720 560 335 – – – – – – –

– – – – – – – – – 90 85 70 600 460 240 – – – – – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

A80

widia.com

Face Mills • M640

Light Machining Insert Geometry .F..LDAL .E..LD .E..GD

0,13 0,13 0,13

5% 0,34 0,34 0,48

0,47 0,47 0,54

0,10 0,10 0,10

10% 0,25 0,25 0,35

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,34 0,07 0,18 0,25 0,06 0,34 0,07 0,18 0,25 0,06 0,39 0,07 0,26 0,29 0,06

30% 0,16 0,16 0,23

0,22 0,22 0,25

0,06 0,06 0,06

General Purpose

40–100% 0,15 0,15 0,21

0,20 0,20 0,23

Heavy Machining Insert Geometry .F..LDAL .E..LD .E..GD

INDEXABLE MILLING

Recommended Starting Feeds [mm]

NOTE: Use “Light Machining” value as starting feed rate.

SOLID END MILLING HOLEMAKING TAPPING TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A81

HIGH-FEED MILLS V X F ™ - 0 7/12 P ages A 8 4 – A 9 0 4-Edged, Victory™ X-Feed™ Mill Next level of High-Feed Milling

M3 7 0 ™ P ages A 9 2 – A 9 6 Double-sided high-feed rougher with 6 edges per insert.

A82

widia.com

COPY MILLS M2 0 0 ™ P ages A 9 8 – A10 5 Revolutionary double-sided round insert platform with effective anti-rotation feature and 12 cutting edges per insert.

M10 0 ™ P ages A10 6 – A119 Proven multipurpose solution for profiling and copy milling applications.

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VXF™

VXF mills are a high-feed productivity booster designed to establish new industry standards with market-leading milling grades. • 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. • PSTS inserts for powerful low cost per edge high-feed milling. • Cutters with internal coolant supply. • Greatly reduces tool deflection and vibrations for improved tool life. • Suitable for long tool reach. • Unique integrated radial wiping facet to achieve a nice wall finish at pocket and helical interpolation milling. • Durable cutting edges qualified to machine a wide range of materials.

Perfect combination of round and square insert style.

Radial Facet

16,5° BS Axial Facet

AP1 max

Specifically engineered chipbreakers for powerful high-feed milling. -MM

-MH

P M S

First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.

First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs.

Lower Cutting Forces

Geometry Strengthening/Stronger Cutting Edge Protection

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A84

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High-Feed Mills • VXF™-07

INDEXABLE MILLING

Cylindrical End Mills • Metric

catalogue number VXF016Z02A16XP07L180 VXF020Z03A20XP07L190 VXF025Z04A25XP07L200

D1 max 16 20 25

D1 7 11 16

D 16 20 25

L 180 190 200

L2 25 32 40

Ap1 max 0,9 0,9 0,9

Z 2 3 4

coolant supply Yes Yes Yes

max RPM 65000 57000 49000

kg 0,24 0,41 0,69

HOLEMAKING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

SOLID END MILLING

order number 6597154 6597156 6597157

max ramp angle 5.9° 3.4° 2.2°

Applications 1. Face milling. 3. Pocket milling into full material.

TAPPING

2. 3D profile milling.

4. Helical interpolation into full material. 5. Deep pocket milling into full material.

6. Dynamic/trochoidal milling. 7. Aggressive ramp milling.

8. Contour Milling.

9. Face milling deep cavities with long tool reach.

10. Z-axis contour plunge milling.

3 1

TURNING

6 10

2 9

widia.com

A85

High-Feed Mills • VXF™-07

INDEXABLE MILLING

Inserts • XPPT-MM • Best Fit for Pocketing and Profiling Operations v

first choice

alternate choice

SOLID END MILLING

ISO catalogue number

cutting edges

XPPT070308ERMM

7,30

3,17

7,30

0,80

j v

6595819 WP25PM 6595820 WS40PM

P M K N S H

HOLEMAKING

Inserts • XPPW-MH • Dedicated Geometry for Heavy Roughing v

first choice

alternate choice P M K N S H

v v v j v

cutting edges

XPPW070310SRMH

7,30

3,17

7,30

1,00

6595770 WP40PM 6595769 WU10PM

TAPPING ISO catalogue number

A86

widia.com

High-Feed Mills • VXF™-07

INDEXABLE MILLING

Insert Selection Guide Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH

Light Machining

Grade WP25PM WP25PM WP25PM WS40PM WS40PM WU10PM WU10PM WP25PM WS40PM WS40PM WU10PM

Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH

General Purpose

Grade WS40PM WS40PM WS40PM WS40PM WS40PM WU10PM WU10PM WS40PM WS40PM WS40PM WU10PM

Geometry XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH – – – –

Heavy Machining

Grade WP40PM WP40PM WP40PM WP40PM WP40PM WU10PM WU10PM – – – –

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 S1–S2 S3 S4 H1

Recommended Starting Speeds [m/min]* WP25PM 340 290 260 220 205 150 215 190 145 245 190 160 40 40 50 60 110

395 330 305 270 220 200 245 220 170 275 215 180 50 50 60 85 145

WP40PM 325 240 210 180 180 120 200 155 115 220 180 145 30 30 30 40 85

355 300 275 245 205 180 235 210 155 – – – 50 50 60 80 –

310 260 235 205 185 140 205 180 140 – – – 40 40 50 60 –

WS40PM 295 215 190 160 160 110 185 150 110 – – – 35 35 35 40 –

– – – – 205 180 250 215 175 – – – 50 50 60 70 –

WU10PM

– – – – 175 130 205 175 130 – – – 40 40 50 60 –

– – – – 145 95 170 145 100 – – – 30 30 30 35 –

– – – – – – – – – 320 245 210 – – – – 155

– – – – – – – – – 355 275 235 – – – – 190

– – – – – – – – – 290 230 190 – – – – 110

TAPPING

Recommended Starting Feeds [mm] Light Machining

At 0,60 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,46 0,84

5% 1,32 1,84

2,43 3,12

30% 0,56 0,75

0,30 0,55

10% 0,83 1,12

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,41 0,22 0,60 1,01 0,19 1,71 0,40 0,81 1,21 0,35

30% 0,52 0,70

0,27 0,48

10% 0,73 0,98

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,24 0,20 0,53 0,89 0,17 1,49 0,36 0,71 1,07 0,31

30% 0,46 0,62

0,32 0,59

0,94 1,12

General Purpose

0,19 0,34

40–100% 0,52 0,69

0,18 0,32

40–100% 0,48 0,64

0,16 0,28

40–100% 0,42 0,56

Heavy Machining Insert Geometry

0,85 1,02

.E..MM .S..MH

0,79 0,94

Insert Geometry .E..MM .S..MH

0,70 0,84

Insert Geometry .E..MM .S..MH

TURNING

10% 0,89 1,21

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,53 0,24 0,65 1,09 0,21 1,85 0,43 0,87 1,30 0,38

At 0,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,42 0,78

5% 1,21 1,68

2,20 2,79

0,87 1,04

At 0,90 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,37 0,68

5% 1,06 1,46

1,89 2,35

0,77 0,92

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

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HOLEMAKING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1

A87

High-Feed Mills • VXF™-12

INDEXABLE MILLING

Screw-On End Mills • Metric

SOLID END MILLING

order number 6596723

catalogue number VXF032Z03M16XD12

D1 max 32

D1 14

D 29

DPM 17,0

G3X M16

L2 43

WF 24

Ap1 max 2,5

Z 3

max ramp angle 1.8°

max RPM 31500

coolant supply Yes

kg 0,19

Shell Mills • Metric HOLEMAKING TAPPING

order number 6596725 6596728 6596729 6596730 6596732 6596733

catalogue number VXF040Z04S22XD12 VXF050Z04S22XD12 VXF052Z05S22XD12 VXF063Z05S22XD12 VXF066Z06S27XD12 VXF080Z06S27XD12

D1 max 40 50 52 63 66 80

D1 22 32 34 45 48 62

D 22 22 22 22 27 27

D6 38 48 48 53 53 55

L 40 40 40 40 45 50

Ap1 max 2,5 2,5 2,5 2,5 2,5 2,5

Z 4 4 5 5 6 6

max ramp angle 1.4° .9° .8° .6° .5° .5°

max RPM 26500 22500 22000 19500 19000 17000

coolant supply Yes Yes Yes Yes Yes Yes

kg 0,19 0,31 0,32 0,47 0,55 0,87

TURNING A88

widia.com

High-Feed Mills • VXF™-12

first choice

alternate choice

cutting edges

XDPT120512ERMM

12,70

5,56

12,70

1,20

first choice

alternate choice P M K N S H

cutting edges

XDPT120515SRMH

12,70

5,56

12,70

1,50

TAPPING

ISO catalogue number

6596440 WP40PM

HOLEMAKING

Inserts • XDPT-MH • Dedicated Geometry for Heavy Roughing

SOLID END MILLING

ISO catalogue number

6596438 WP25PM 6596439 WS40PM

P M K N S H

INDEXABLE MILLING

Inserts • XDPT-MM • Best Fit for Pocketing and Profiling Operations

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A89

High-Feed Mills • VXF™-12

INDEXABLE MILLING

Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

Light Machining

Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

General Purpose

Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM

Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH

Heavy Machining

Grade WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM

SOLID END MILLING

Recommended Starting Speeds [m/min]*

HOLEMAKING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4

WP25PM

WP40PM

340 290 260 220 205 150 215 190 145 40 40 50 60

395 330 305 270 220 200 245 220 170 50 50 60 85

325 240 210 180 180 120 200 155 115 30 30 30 40

355 300 275 245 205 180 235 210 155 50 50 60 80

310 260 235 205 185 140 205 180 140 40 40 50 60

WS40PM 295 215 190 160 160 110 185 150 110 35 35 35 40

– – – – 175 130 205 175 130 40 40 50 60

– – – – 205 180 250 215 175 50 50 60 70

– – – – 145 95 170 145 100 30 30 30 35

TAPPING

Recommended Starting Feeds [mm] Light Machining

At 1,30 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,49 0,70

5% 1,59 1,80

2,52 2,76

0,35 0,51

10% 1,13 1,28

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,78 0,26 0,84 1,31 0,23 1,94 0,38 0,95 1,44 0,33

30% 0,73 0,83

10% 0,99 1,12

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,56 0,23 0,74 1,15 0,20 1,70 0,33 0,84 1,26 0,29

30% 0,64 0,73

10% 0,83 0,93

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 20% 1,29 0,19 0,62 0,96 0,17 1,41 0,28 0,70 1,05 0,24

30% 0,54 0,61

1,14 1,25

General Purpose

0,21 0,30

40–100% 0,67 0,76

0,19 0,27

40–100% 0,59 0,67

0,15 0,22

40–100% 0,49 0,55

Heavy Machining

1,04 1,14

Insert Geometry .E..MM .S..MH

0,92 1,00

Insert Geometry .E..MM .S..MH

0,76 0,83

Insert Geometry .E..MM .S..MH

At 1,70 Axial Depth of Cut (AP1) TURNING

Insert Geometry .E..MM .S..MH

0,43 0,62

5% 1,39 1,57

2,20 2,41

0,31 0,45

1,00 1,10

At 2,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,36 0,51

5% 1,15 1,30

1,81 1,99

0,26 0,37

0,83 0,91

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A90

widia.com

Designed to Make Your Workplace More Productive

WIDIA X-Feed ™

™

WIDIA-branded X-Feed tooling was created as an application-specific portfolio to remove as much material as possible in the shortest amount of time, using a shallow depth of cut to achieve higher MRR and boost productivity.

HIGH-FEED MILLING

BOOST PRODUCTIVITY

Victory™ X-Feed For Machining Stainless Steel and Titanium 70NS Series Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications.

Victory X-Feed To Speed Up High-Feed Machining VXF™-7 and VXF™-12 Series VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.

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M370™ Designed for high feed rate productivity, the M370 Series provides the latest insert technology with outstanding performance and reliability. Its double-sided concept and six cutting edges provide security and optimal metal removal with an efficient cost per edge. • Double-sided design offers six cutting edges per insert. • Extremely high metal removal rates. • First choice for high-feed roughing applications.

Profiled tool for maximum chip evacuation.

Through tool coolant.

High-strength tool body design.

Six cutting edges per insert.

8mm iC Insert WOEJ0804

12mm iC Insert WOEJ1207

Up to 1.3mm Ap max Diameter range 25–80mm

Up to 2.0mm Ap max Diameter range 42–125mm

-MM

P M S Provides lower cutting forces, first choice for steel, stainless steel, and high-temp alloys.

-MH

P M K

-MH

-MM

First choice for high-strength steel and cast iron.

P M K

Provides lower cutting forces, first choice for steel, stainless steel, and high-temp alloys.

P M K

-MR

First choice for high-strength steel and cast iron.

P M S Strongest edge protection for heavy roughing jobs with ugly skin or forged steel components.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A92

widia.com

High-Feed Mills • M370™ • IC08

INDEXABLE MILLING

Screw-On End Mills • Medium • Metric

catalogue number M370D025Z02M12WO08 M370D025Z03M12WO08 M370D032Z04M16WO08 M370D042Z05M16WO08

D1 max 25 25 32 42

D1 11 11 18 28

D 21 21 29 29

DPM 12,5 12,5 17,0 17,0

G3X M12 M12 M16 M16

L2 35 35 43 43

WF 17 17 24 24

Ap1 max 1,3 1,3 1,3 1,3

Z 2 3 4 5

max RPM 46000 46000 38700 32500

coolant supply Yes Yes Yes Yes

kg 0,09 0,09 0,21 0,57

catalogue number M370D025Z03A25WO08L150 M370D025Z03A25WO08L200 M370D032Z04A32WO08L200 M370D032Z04A32WO08L150

D1 max 25 25 32 32

D1 11 11 18 18

D 25 25 32 32

L 150 200 200 150

LBX 40 40 50 40

Ap1 max 1,3 1,3 1,3 1,3

Z 3 3 4 4

max RPM 46000 46000 38700 38700

coolant supply Yes Yes Yes Yes

kg 0,50 0,69 1,14 0,84

TAPPING

order number 4056189 4170919 4056192 4056191

HOLEMAKING

Cylindrical End Mills • Medium • Metric

SOLID END MILLING

order number 4056186 4170918 4056187 4056188

max ramp angle 2.1° 2.1° 1.4° 1.0°

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A93

High-Feed Mills • M370™ • IC08

INDEXABLE MILLING

Shell Mills • Medium • Metric D6 D

SOLID END MILLING

Ap1 max

D1 max

HOLEMAKING

order number 4056193 4170922 4008276 4171223 4056194 4171224 4056195 4008277 4171225

catalogue number M370D040Z04WO08 M370D040Z05WO08 M370D050Z05WO08 M370D050Z06WO08 M370D052Z05WO08 M370D052Z06WO08 M370D063Z06WO08 M370D066Z06WO08 M370D080Z07WO08

D1 max 40 40 50 50 52 52 63 66 80

D1 26 26 36 36 38 38 49 52 66

D 16 16 22 22 22 22 22 27 27

D6 37 37 44 44 44 44 60 60 60

L 40 40 40 40 50 50 50 50 50

Ap1 max 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3

Z 4 5 5 6 5 6 6 6 7

max RPM 33500 33500 29200 29200 28600 28600 25500 24900 24900

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,19 0,19 0,29 0,29 0,41 0,40 0,74 0,77 2,36

TAPPING TURNING A94

widia.com

High-Feed Mills • M370™ • IC08

first choice

alternate choice P M K N S H

WOEJ080412SRMM

7,79

4,70

1,22

j v j

WP25PM WS30PM WS40PM WP40PM

j j

5564597 5520248 6333665 5544753

cutting edges

first choice

alternate choice

WOEJ080412SRMH

7,79

4,75

1,22

j v j

TN7535 WK15CM WP25PM WP40PM WS40PM

cutting edges

TAPPING

ISO catalogue number

v j

4068517 5427443 5564596 5544752 6333664

P M K N S H

HOLEMAKING

Inserts • Medium • WOEJ-MH

SOLID END MILLING

ISO catalogue number

INDEXABLE MILLING

Inserts • Medium • WOEJ-MM

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A95

High-Feed Mills • M370™ • IC08

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry ...MM ...MM ...MM ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM ...MH

Light Machining

Grade WP40PM WP25PM WP25PM WP25PM WP25PM WK15CM TN6520 – – WP25PM WS30PM WS30PM WP25PM

Geometry ...MM ...MM ...MH ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM –

General Purpose

Grade WP40PM WP40PM WP25PM WS30PM WP25PM WK15CM TN6520 – – WS30PM WS30PM WP40PM –

Heavy Machining

Geometry ...MM ...MH ...MH ...MM ...MM ...MH ...MH – – ...MM ...MM ...MM –

Grade WP40PM WP40PM WP40PM WP40PM WP40PM WK15CM WK15CM – – WP40PM WP40PM WP40PM –

Recommended Starting Speeds [m/min]

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TN6520 – – – – – – – – – – – – – – – – – – – – – – – – – – – 450 320 230 390 250 190 300 230 160 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

TN6525

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN7535

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – 505 460 410 400 355 330 335 300 275 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

WP25PM

395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –

340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –

WS30PM

325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –

WP40PM

– – – – – – – – – – – – – – – – – – 270 240 220 245 215 175 185 160 125 – – – – – – – – – – – – – – – – – – 55 50 35 55 50 35 65 55 35 100 70 50 – – – – – – – – –

355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –

310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –

295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –

WS40PM

– – – – 440 375 850 755 625 – – – – – – 200 180 210 295 – – –

– – – – 325 260 605 560 440 – – – – – – 145 130 150 215 – – –

– – – – 230 165 375 345 280 – – – – – – 90 85 95 135 – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

TURNING

Recommended Starting Feeds [mm] Light Machining Insert Geometry ..MM ..MH

0,90 0,90

5% 1,67 2,34

4,09 5,00

0,65 0,65

10% 1,19 1,66

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 2,83 0,48 0,88 2,08 0,42 3,41 0,48 1,23 2,49 0,42

30% 0,77 1,07

1,80 2,16

0,38 0,38

General Purpose

40–100% 0,70 0,98

1,64 1,97

Heavy Machining Insert Geometry ..MM ..MH

NOTE: U se “Light Machining” values as starting feed rate.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A96

widia.com

Machining Central App from WIDIA

™

The fastest, easiest way to get feeds and speeds.

SCAN

CALCULATE

With the new WIDIA app, product data is just a quick scan away. Now, when you’re on the floor and need to quickly access the speeds and feeds of your favorite WIDIA tool, the WIDIA app gives you reliable information in just a few seconds.

Don’t have a barcode? The new WIDIA app includes another simple search technique — just type the tool’s corresponding order number or the ANSI or ISO catalogue number into the search bar. You’ll get the same reliable data as if you’d scanned the tool’s barcode. It’s simple and quick — no interruption in production!

Have a specific machining need that our recommended speeds and feeds don’t quite address? Try out our three NOVO™ based calculators. Both end milling and face milling calculators are available. Simply fill in the blank fields, and our calculators will quickly provide the data you need.

DOWNLOAD THE WIDIA MACHINING CENTRAL MOBILE APP widia.com

M200™ • Up to 12 cutting edges per insert. • First choice for roughing applications. • Effective anti-rotation feature. • Able to apply in all type of materials and milling applications.

Screw-on, end mill, and shell mill cutters with internal coolant. Higher clearance in bodies to permit pocketing, profiling, and 5-axis machining.

Easy-to-use and unique anti-rotation feature for excellent stability for higher feed rates and cutting forces. Three different insert sizes and three insert topography styles with the new WIDIA™ Victory™ milling grades cover any type of component and application.

M200 iC 10

M200 iC 12

M200 iC 16

10mm iC insert 8 cutting edges

12mm iC insert 12 cutting edges

16mm iC insert 12 cutting edges

-ALP

-ML

-ALP

-ML

-ALP

-ML

P M S

For non-ferrous materials.

First choice for stainless steel and high-temp alloys.

For non-ferrous materials.

First choice for stainless steel and high-temp alloys.

For non-ferrous materials.

First choice for stainless steel and high-temp alloys.

-MM

-MH

-MM

-MH

-MM

-MH

P M S

P K

P M S

P K

P M S

P K

First choice for general purpose, especially for steel.

First choice for heavy machining and cast iron.

First choice for general purpose, especially for steel.

First choice for heavy machining and cast iron.

First choice for general purpose, especially for steel.

First choice for heavy machining and cast iron.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A98

widia.com

Copy Mills • M200™ • IC12

INDEXABLE MILLING

Screw-On End Mills • Metric

catalogue number M200D32Z03M16RN12 M200D35Z03M16RN12

D1 max 32 35

D1 20 23

D 29 29

DPM 17,0 17,0

G3X M16 M16

L2 40 40

WF 24 24

Ap1 max 3,0 3,0

Z 3 3

max RPM 39160 37440

coolant supply Yes Yes

kg 0,18 0,19

SOLID END MILLING

order number 4147560 4147561

max ramp angle .5° .4°

Cylindrical End Mills • Metric HOLEMAKING

catalogue number M200D32Z03A32RN12L200

D1 max 32

D1 20

D 32

L 200

LBX 40

Ap1 max 3,0

Z 3

max RPM 39160

coolant supply Yes

kg 1,10

TAPPING

order number 4147566

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A99

Copy Mills • M200™ • IC12

INDEXABLE MILLING

Shell Mills • Metric

SOLID END MILLING HOLEMAKING

order number 4147568 4147569 4147570 4147571 4147572 4147573 4147574 4147575 4147576 4147577 4147578

catalogue number M200D40Z04RN12 M200D50Z04RN12 M200D50Z05RN12 M200D52Z05RN12 M200D63Z05RN12 M200D63Z07RN12 M200D66Z07RN12 M200D80Z06RN12 M200D80Z08RN12 M200D100Z07RN12 M200D100Z09RN12

D1 max 40 50 50 52 63 63 66 80 80 100 100

D1 28 38 38 40 51 51 54 68 68 88 88

D 16 22 22 22 22 22 27 27 27 32 32

D6 38 42 42 49 49 49 60 60 60 78 78

L 40 40 40 50 50 50 50 50 50 50 50

Ap1 max 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0

Z 4 4 5 5 5 7 7 6 8 7 9

max ramp angle .4° .5° .3° .5° .5° .3° .3° .5° .2° .2° .2°

max RPM 35020 31330 31330 30720 27910 27910 27260 24760 24760 22150 22150

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,22 0,29 0,29 0,50 0,63 0,63 0,82 1,02 1,02 1,45 1,41

TAPPING TURNING A100

widia.com

Copy Mills • M200™ • IC12

first choice

alternate choice

RNGJ1204M0EML

12,00

4,75

0,04

j v j

5123863 5520350 6408153 5123864

cutting edges

alternate choice P M K N S H

cutting edges

RNGJ1204M0SMM

12,00

4,75

0,09

j j

TAPPING

ISO catalogue number

j j

WP25PM WP35CM WS30PM WU35PM

first choice

5123867 5123869 5520351 5123868

v j

HOLEMAKING

Inserts • RNGJ-MM

SOLID END MILLING

ISO catalogue number

WP25PM WS30PM WS40PM WU35PM

P M K N S H

INDEXABLE MILLING

Inserts • RNGJ-ML

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A101

Copy Mills • M200™ • IC12

INDEXABLE MILLING

Inserts • RNGJ-MH v

first choice

alternate choice

cutting edges

RNGJ1204M0SMH

12,00

4,75

0,19

j j v j

5123900 5123901 5123903 6408154 5123902

SOLID END MILLING

ISO catalogue number

WK15PM WP25PM WP35CM WS40PM WU35PM

P M K N S H

first choice

alternate choice

TAPPING

ISO catalogue number

cutting edges

RNPJ1204M0SMM

12,00

4,75

0,09

j j v j

WP25PM WP35CM WP40PM WS40PM WU35PM

P M K N S H

5276361 5276360 5542329 6344113 5476634

HOLEMAKING

Inserts • RNPJ-MM

TURNING A102

widia.com

Copy Mills • M200™ • IC12

first choice

alternate choice

RNPJ1204M0SMH

12,00

4,75

0,18

j j v j

5276366 5276364 5276363 5542340 5476635

cutting edges

first choice

alternate choice P M K N S H

cutting edges

RNGJ1204M0FALP

12,00

4,75

0,02

TAPPING

ISO catalogue number

6065661 WN25PM

HOLEMAKING

Inserts • RNGJ-ALP

SOLID END MILLING

ISO catalogue number

WK15CM WP25PM WP35CM WP40PM WU35PM

P M K N S H

INDEXABLE MILLING

Inserts • RNPJ-MH

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A103

Copy Mills • M200™ • IC12

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry ML ML ML ML ML MH MH ALP ALP ML ML ML MH

Light Machining

Grade WP25PM WP25PM WP35CM WP25PM WP25PM WK15CM WK15PM WN25PM WN25PM WS30PM WS30PM WS30PM WP25PM

Geometry MM MM MM ML MM MH MH ALP ALP MM MM MM MH

General Purpose

Grade WP40PM WP25PM WP35CM WU35PM WU35PM WK15CM WK15PM WN25PM WN25PM WS30PM WU35PM WU35PM WP20CM

Geometry MM MH MH MM MM MH MH ALP ALP MM MM MM –

Heavy Machining

Grade WP40PM WP40PM WP35CM WU35PM WU35PM WP20CM WP25PM WN25PM WN25PM WU35PM WU35PM WU35PM –

Recommended Starting Speeds [m/min]

HOLEMAKING TAPPING TURNING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3

– – – – – – – – – 505 400 335 – – – – – – – – – –

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 1 H 2 3

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – 80 – – –

WK15CM – – – – – – – – – 460 355 300 – – – – – – – – – –

WK15PM – – – – – – – – – 410 330 275 – – – – – – – – – –

– – – – – – – – – 325 250 210 – – – – – – – – – –

WP35CM 475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – 60 – – –

– – – – – – – – – 295 230 190 – – – – – – – – – –

WN25PM – – – – – – – – – 260 210 175 – – – – – – – – – –

– – – – – – – – – – – – 1290 1135 1135 – – – – – – –

WP40PM 445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – 40 – – –

355 300 275 245 205 180 235 210 155 – – – – – – 50 50 60 80 – – –

310 260 235 205 185 140 205 180 140 – – – – – – 40 40 50 60 – – –

– – – – – – – – – – – – 1135 1050 1050 – – – – – – –

WP20CM – – – – – – – – – – – – 1050 910 910 – – – – – – –

660 410 370 275 330 230 270 245 190 430 340 290 – – – – – – – 170 – –

WS30PM 295 215 190 160 160 110 185 150 110 – – – – – – 35 35 35 40 – – –

445 365 340 300 245 220 270 245 185 – – – – – – 55 55 65 100 160 – –

385 325 290 245 230 170 240 215 160 – – – – – – 50 50 55 70 120 – –

580 370 330 260 300 205 240 210 175 390 305 260 – – – – – – – 140 – –

WP25PM 540 330 305 230 275 175 210 190 150 355 280 240 – – – – – – – 115 – –

395 330 305 270 220 200 245 220 170 275 215 180 – – – 50 50 60 85 145 – –

WS40PM 360 265 235 200 200 130 220 175 125 – – – – – – 35 35 35 50 90 – –

– – – – 165 140 315 280 230 – – – – – – 75 70 80 110 – – –

– – – – 120 100 225 205 165 – – – – – – 55 50 55 80 – – –

340 290 260 220 205 150 215 190 145 245 190 160 – – – 40 40 50 60 110 – –

325 240 210 180 180 120 200 155 115 220 180 145 – – – 30 30 30 40 85 – –

WU35PM – – – – 85 60 140 130 105 – – – – – – 35 35 35 50 – – –

310 265 240 215 180 155 205 185 140 – – – – – – 40 40 55 70 – – –

275 230 205 180 160 120 180 155 120 – – – – – – 35 35 40 55 – – –

260 190 170 145 145 95 160 130 95 – – – – – – 30 30 30 35 – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

A104

widia.com

Copy Mills • M200™ • IC12

Light Machining

At 6,00 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH

0,12 0,12 0,28 0,46

5% 0,20 0,18 0,51 0,70

0,28 0,32 0,84 1,02

0,08 0,09 0,21 0,33

30% 0,09 0,08 0,24 0,33

10% 0,15 0,15 0,43 0,58

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,27 0,08 0,11 0,20 0,07 0,70 0,18 0,32 0,52 0,16 0,85 0,29 0,43 0,63 0,25

30% 0,09 0,10 0,28 0,38

10% 0,15 0,19 0,56 0,76

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,35 0,10 0,15 0,26 0,09 0,92 0,23 0,42 0,68 0,20 1,12 0,38 0,57 0,83 0,33

30% 0,09 0,13 0,36 0,50

10% 0,15 0,27 0,76 1,04

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,48 0,14 0,20 0,36 0,12 1,26 0,32 0,57 0,94 0,28 1,53 0,52 0,78 1,14 0,45

30% 0,09 0,17 0,50 0,68

0,13 0,15 0,39 0,48

0,05 0,05 0,12 0,20

40–100% 0,09 0,08 0,22 0,30

0,05 0,06 0,14 0,23

40–100% 0,09 0,09 0,25 0,35

0,05 0,08 0,19 0,30

40–100% 0,09 0,12 0,33 0,45

0,05 0,11 0,25 0,41

40–100% 0,09 0,16 0,45 0,62

Heavy Machining

0,12 0,14 0,36 0,44

Insert Geometry ALP ML MM MH

0,12 0,16 0,42 0,51

Insert Geometry ALP ML MM MH

0,12 0,21 0,55 0,66

Insert Geometry ALP ML MM MH

0,12 0,29 0,75 0,90

Insert Geometry ALP ML MM MH

At 3,00 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH

0,12 0,14 0,33 0,54

5% 0,20 0,20 0,59 0,81

0,28 0,37 0,97 1,18

0,08 0,10 0,24 0,39

0,13 0,18 0,45 0,55

SOLID END MILLING

10% 0,15 0,13 0,37 0,50

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,20 0,06 0,11 0,15 0,06 0,23 0,07 0,10 0,18 0,06 0,61 0,15 0,28 0,45 0,13 0,73 0,25 0,38 0,55 0,22

General Purpose

INDEXABLE MILLING

Recommended Starting Feeds [mm]

At 1,50 Axial Depth of Cut (ap)

0,12 0,18 0,43 0,70

5% 0,20 0,27 0,77 1,06

0,28 0,49 1,28 1,56

0,08 0,13 0,31 0,51

0,13 0,23 0,60 0,72

At 0,75 Axial Depth of Cut (ap) Insert Geometry ALP ML MM MH

0,12 0,25 0,59 0,96

5% 0,20 0,37 1,06 1,46

0,28 0,67 1,77 2,16

0,08 0,18 0,43 0,69

0,13 0,32 0,81 0,99

HOLEMAKING

Insert Geometry ALP ML MM MH

TAPPING

NOTE: Use “Light Machining” value as starting feed rate.

TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A105

M100™

Materials:

A trusted multipurpose solution for profiling and copy applications, the M100 Series ensures a reliable platform for all of your copy milling, face milling, helical interpolation, and roughing needs.

P M K

S H

• Thick inserts ensure reliability and consistent results. • General purpose face and copy milling. • Anti-rotation feature for security. • Anti-rotation systems in larger iC inserts provide higher MRR capabilities. • Increased chip evacuation and through tool coolant for enhanced performance.

Through tool coolant.

Large area for chip evacuation. Strong and rigid tool body design for the most demanding operations.

Thick inserts for reliability and higher MRR capabilities with anti-rotation system in the larger iC inserts.

08mm iC

P M K S RD Insert Type

10mm iC

P M K S RD Insert Type

12mm iC

P M K S

16mm iC

RD Insert Type Anti-Rotation Feature

P M K S

16mm iC

RD Insert Type Anti-Rotation Feature

P M K S

RC Insert Type Anti-Rotation Feature

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

A106

widia.com

Copy Mills • M100™ • IC12

INDEXABLE MILLING

Screw-On End Mills • Metric

catalogue number 12391050200 12391051000 12391051200

D1 max 24 35 40

D1 12 23 28

D 22 28 28

DPM 12,5 17,0 17,0

G3X M12 M16 M16

L 52 63 63

L2 30 40 40

WF 19 22 22

Ap1 max 6,0 6,0 6,0

Z 2 3 4

max RPM 23000 19000 17000

coolant supply Yes Yes Yes

kg 0,10 0,20 0,30

SOLID END MILLING

order number 2021374 2021378 2021379

max ramp angle 10.0° 10.8° 8.3°

Shell Mills • Metric HOLEMAKING

catalogue number 12391020000 12391024000 12391020200 12391020400 12391020600

D1 max 50 52 63 80 100

D1 38 40 51 68 88

D 22 22 27 27 32

D6 40 40 48 60 78

L 40 40 40 50 50

Ap1 max 6,0 6,0 6,0 6,0 6,0

Z 4 4 5 6 6

max RPM 15000 15000 14000 12000 11000

coolant supply Yes Yes Yes Yes No

kg 0,20 0,20 0,30 0,90 1,20

TAPPING

order number 2021342 2021361 2021343 2021344 2021345

max ramp angle 6.8° 6.5° 4.5° 3.5° 2.5°

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

A107

Copy Mills • M100™ • IC12

INDEXABLE MILLING

Inserts • RDMT-TX v

first choice

alternate choice

cutting edges

RDMT1204M0TX

12,00

4,76

0,15

j j j

j j

v j

2957430 2957432 2020763 2109542 5520247

SOLID END MILLING

ISO catalogue number

v j

TN6525 TN6540 TN7525 TN7535 WS30PM

P M K N S H

HOLEMAKING

Inserts • RDHT-TX v

first choice

alternate choice

TAPPING

ISO catalogue number

cutting edges

RDHT1204M0TX

12,00

4,76

0,12

TURNING A108

v j

2020775 TN7525

P M K N S H

widia.com

Copy Mills • M100™ • IC12

INDEXABLE MILLING

Inserts • RDMW-TX v

first choice

alternate choice

RDMW1204M0TX

12,00

4,76

0,15

j j

v v

2012594 3353281 2109440 2020741 5427441

cutting edges

v v

alternate choice P M K N S H

MMX – 6 insert indexes MMX4 – 4 insert indexes

cutting edges

RDPT1204M0SMMX4

12,00

4,76

—

RDPT1204M0SMMX

12,00

4,76

0,18

j j v

TAPPING

ISO catalogue number

– TN6540 – TN7535 6412898 WS40PM

first choice

5176974 5176975 6412897

HOLEMAKING

Inserts • RDPT-MMX

SOLID END MILLING

ISO catalogue number

TN2510 TN6540 TN7525 TN7535 WK15CM

P M K N S H

TURNING

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A109

Copy Mills • M100™ • IC12

INDEXABLE MILLING

Insert Selection Guide

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry RDMT-TX RDMT-TX RDMT-TX RDHT-TX RDHT-TX RDMW-TX RDHW-MH – – – – – RDHW-MH

Light Machining

Grade TN7525 TN7525 TN7525 TN7525 TN7525 WK15CM TN2510 – – – – – TN2510

General Purpose

Geometry RDMT-TX RDMW-TX RDPT-MMX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – RDMT-TX RDMT-TX RDMT-TX RDHW-MH

Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – TN6540 TN6540 TN6540 TN2510

Geometry RDMT-TX RDMW-TX RDPT-MMX RDPT-MMX RDPT-MMX RDMW-TX RDMW-TX – – – – RDPT-MMX –

Heavy Machining

Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 WK15CM – – – – TN6540 –

Recommended Starting Speeds [m/min]

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TURNING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TN2510

660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115

TN6525

540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45

580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80

TN7535

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – 505 400 335 – – – – – – – – – –

– – – – – – – – – 460 355 300 – – – – – – – – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

WS30PM

– – – – – – – – – 410 330 275 – – – – – – – – – –

– – – – – – 270 245 185 – – – – – – 55 55 65 100 – – –

– – – – – – 240 215 160 – – – – – – 50 50 55 70 – – –

TN7525

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –

WS40PM

– – – – – – 220 175 125 – – – – – – 35 35 35 50 – – –

– – – – 205 180 250 215 175 – – – – – – 50 50 60 70 – – –

– – – – 175 130 205 175 130 – – – – – – 40 40 50 60 – – –

280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –

310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –

TTI25

– – – – 145 95 170 145 100 – – – – – – 30 30 30 35 – – –

430 310 310 265 320 145 480 325 320 220 180 145 – – – – – – – – – –

360 250 250 215 235 110 310 205 210 185 145 125 – – – – – – – – – –

300 215 215 180 200 90 215 145 145 155 125 100 – – – – – – – – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

A110

widia.com

Copy Mills • M100™ • IC12

Light Machining

At 6,00 Axial Depth of Cut (ap) Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

0,35 0,35 0,35 0,35 0,35

5% 0,33 0,42 0,57 0,70 0,70

0,56 0,70 0,93 1,08 1,16

0,25 0,25 0,25 0,25 0,25

30% 0,16 0,20 0,27 0,33 0,33

10% 0,28 0,35 0,48 0,58 0,58

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,46 0,22 0,21 0,35 0,19 0,58 0,22 0,26 0,43 0,19 0,77 0,22 0,36 0,58 0,19 0,90 0,22 0,43 0,67 0,19 0,96 0,22 0,43 0,72 0,19

30% 0,18 0,23 0,31 0,38 0,38

10% 0,36 0,46 0,63 0,76 0,76

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,61 0,28 0,27 0,45 0,25 0,76 0,28 0,34 0,57 0,25 1,01 0,28 0,47 0,76 0,25 1,18 0,28 0,57 0,88 0,25 1,26 0,28 0,57 0,94 0,25

30% 0,24 0,30 0,41 0,50 0,50

10% 0,50 0,62 0,86 1,04 1,04

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,83 0,39 0,37 0,62 0,34 1,04 0,39 0,47 0,78 0,34 1,39 0,39 0,64 1,03 0,34 1,62 0,39 0,78 1,20 0,34 1,74 0,39 0,78 1,29 0,34

30% 0,32 0,41 0,56 0,68 0,68

0,26 0,33 0,43 0,50 0,54

0,15 0,15 0,15 0,15 0,15

40–100% 0,14 0,18 0,25 0,30 0,30

0,17 0,17 0,17 0,17 0,17

40–100% 0,17 0,21 0,29 0,35 0,35

0,23 0,23 0,23 0,23 0,23

40–100% 0,22 0,27 0,37 0,45 0,45

0,31 0,31 0,31 0,31 0,31

40–100% 0,30 0,37 0,51 0,62 0,62

Heavy Machining

0,24 0,30 0,40 0,46 0,50

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

0,28 0,35 0,46 0,53 0,57

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

0,36 0,45 0,60 0,70 0,75

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

0,50 0,62 0,82 0,95 1,02

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

At 3,00 Axial Depth of Cut (ap) Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

0,40 0,40 0,40 0,40 0,40

5% 0,38 0,48 0,66 0,81 0,81

0,64 0,81 1,08 1,25 1,34

0,29 0,29 0,29 0,29 0,29

0,30 0,38 0,50 0,58 0,62

SOLID END MILLING

10% 0,24 0,30 0,41 0,50 0,50

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,40 0,19 0,18 0,30 0,16 0,50 0,19 0,23 0,38 0,16 0,67 0,19 0,31 0,50 0,16 0,78 0,19 0,38 0,58 0,16 0,83 0,19 0,38 0,62 0,16

General Purpose

INDEXABLE MILLING

Recommended Starting Feeds [mm]

At 1,50 Axial Depth of Cut (ap)

0,53 0,53 0,53 0,53 0,53

5% 0,50 0,63 0,87 1,06 1,06

0,85 1,06 1,42 1,65 1,78

0,38 0,38 0,38 0,38 0,38

0,40 0,50 0,66 0,76 0,82

HOLEMAKING

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

At 0,75 Axial Depth of Cut (ap)

0,72 0,72 0,72 0,72 0,72

5% 0,69 0,87 1,20 1,46 1,46

1,16 1,46 1,96 2,29 2,46

0,52 0,52 0,52 0,52 0,52

0,54 0,68 0,90 1,04 1,12

TAPPING

Insert Geometry RDHT-TX RDMT-TX RDPT-MMX RDHW-MH RDMW-TX

NOTE: Use “Light Machining” value as starting feed rate.

TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A111

Copy Mills • M100™ • IC16

INDEXABLE MILLING

Weldon® End Mills • RD1605 • Metric

SOLID END MILLING

order number 2021341

catalogue number 12391013800

D1 max 32

D1 16

D 32

L 142

L2 82

Ap1 max 8,0

Z 2

max ramp angle 7.8°

max RPM 19000

coolant supply Yes

kg 1,10

Z 4 4 5

max ramp angle 10.3° 7.0° 4.8°

max RPM 13000 12000 10000

coolant supply Yes Yes Yes

kg 0,20 0,30 0,90

Shell Mills • RD1605 • Metric HOLEMAKING TAPPING

order number 2021347 2021348 2021349

catalogue number 12391021000 12391021200 12391021400

D1 max 50 63 80

D1 34 47 64

D 22 27 27

D6 40 48 60

L 40 40 50

Ap1 max 8,0 8,0 8,0

TURNING A112

widia.com

Copy Mills • M100™ • IC16

INDEXABLE MILLING

Shell Mills • RC1606 • Metric

catalogue number 12391023400 12391023600 12391023200 12391022000 12391022200 12391022400 12391022600

D1 max 50 52 63 80 100 125 160

D1 34 36 47 64 84 109 144

D 22 22 27 27 32 40 40

D6 40 40 48 60 78 89 90

L 40 40 40 50 50 50 63

Ap1 max 8,0 8,0 8,0 8,0 8,0 8,0 8,0

Z 4 4 5 6 7 8 9

max RPM 13000 13000 12000 10000 9000 8000 7000

coolant supply Yes Yes Yes Yes No No No

kg 0,20 0,30 0,20 0,90 1,20 1,80 2,90

SOLID END MILLING

order number 2021358 2021359 2021357 2021352 2021353 2021354 2021355

max ramp angle 6.0° 5.8° 4.0° 2.8° 2.3° 1.8° 1.3°

HOLEMAKING TAPPING TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A113

Copy Mills • M100™ • IC16

INDEXABLE MILLING

Inserts • RDMT-TX v

first choice

alternate choice

SOLID END MILLING

ISO catalogue number

cutting edges

RDMT1605M0TX

16,00

5,56

0,18

j j j

2020767 TN7525 2207645 TN7535

P M K N S H

HOLEMAKING

Inserts • RDMW-TX v

first choice

alternate choice

TAPPING

ISO catalogue number

cutting edges

RDMW1605M0TX

16,00

5,56

0,15

j j v

3523083 TN6540 2020749 TN7535

P M K N S H

TURNING A114

widia.com

Copy Mills • M100™ • IC16

first choice

alternate choice P M K N S H

RCMT1606M043M

16,00

6,35

0,20

j j

2957537 TN6540 2020771 TN7525 2067140 TN7535

cutting edges

first choice

alternate choice

RCMT1606M0TX

16,00

6,35

0,24

j j

TN6525 TN6540 TN7525 TN7535 WK15CM

cutting edges

v v

TAPPING

ISO catalogue number

v j

2957535 2957427 2012418 2020781 5427442

P M K N S H

HOLEMAKING

Inserts • RCMT-TX

SOLID END MILLING

ISO catalogue number

INDEXABLE MILLING

Inserts • RCMT-43

TURNING

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, INCLUDING SPARE PARTS AND APPLICATION INFORMATION, VISIT WIDIA NOVO™ OR WIDIA.COM.

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A115

Copy Mills • M100™ • IC16

INDEXABLE MILLING

Insert Selection Guide • RD1605

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry RDMT-TX RDMT-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – – – – RDMW-TX

Light Machining

Grade TN6525 TN6525 TN7525 TN6525 TN6525 TN2510 TN2510 – – – – – TN2510

Geometry RDMT-TX RDMW-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – RDMT-TX RDMT-TX RDMT-TX RDMW-TX

General Purpose

Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 TN7535 – – TN6540 TN6540 TN6540 TN2510

Geometry RDMT-TX RDMW-TX RDMT-TX RDMT-TX RDMT-TX RDMW-TX RDMW-TX – – – – RDMT-TX –

Heavy Machining

Grade TN6540 TN6540 TN7535 TN6540 TN6540 TN7535 TN7535 – – – – TN6540 –

Recommended Starting Speeds [m/min] • RD1605

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 N 3 1 2 S 3 4 1 H 2 3

TN2510

660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115

580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80

TN6525

540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

TN7525

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –

310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –

TN7535

280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

TTI25

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

430 310 310 265 320 145 480 325 320 220 180 145 – – – – – – – – – –

360 250 250 215 235 110 310 205 210 185 145 125 – – – – – – – – – –

300 215 215 180 200 90 215 145 145 155 125 100 – – – – – – – – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

TURNING A116

widia.com

Copy Mills • M100™ • IC16

Light Machining

At 8,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,11 0,23 0,23

5% 0,35 0,42 0,52

0,70 0,84 1,05

0,08 0,17 0,17

10% 0,29 0,35 0,44

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,58 0,07 0,22 0,43 0,06 0,70 0,14 0,26 0,52 0,13 0,87 0,14 0,33 0,65 0,13

30% 0,19 0,23 0,28

10% 0,38 0,46 0,57

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,76 0,09 0,28 0,57 0,08 0,92 0,19 0,34 0,68 0,17 1,15 0,19 0,43 0,85 0,17

30% 0,25 0,30 0,37

10% 0,52 0,62 0,78

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,04 0,13 0,39 0,78 0,11 1,26 0,26 0,47 0,93 0,23 1,58 0,26 0,58 1,17 0,23

30% 0,34 0,41 0,51

0,33 0,39 0,49

0,05 0,10 0,10

40–100% 0,15 0,18 0,23

0,06 0,12 0,12

40–100% 0,17 0,21 0,26

0,08 0,15 0,15

40–100% 0,23 0,27 0,34

0,10 0,21 0,21

40–100% 0,31 0,37 0,46

0,30 0,36 0,45

Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,35 0,42 0,52

Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,45 0,54 0,68

Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,62 0,74 0,93

Insert Geometry RDHX-TX RDMT-TX RDMW-TX

At 4,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,13 0,27 0,27

5% 0,40 0,48 0,60

0,81 0,97 1,22

0,10 0,19 0,19

0,38 0,45 0,57

At 2,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,17 0,35 0,35

5% 0,53 0,63 0,79

1,06 1,28 1,61

0,13 0,25 0,25

0,50 0,59 0,74

At 1,00 Axial Depth of Cut (ap) Insert Geometry RDHX-TX RDMT-TX RDMW-TX

0,24 0,48 0,48

5% 0,72 0,87 1,09

1,46 1,76 2,22

0,17 0,35 0,35

NOTE: Use “Light Machining” value as starting feed rate.

0,68 0,81 1,02

HOLEMAKING

30% 0,16 0,20 0,25

Heavy Machining

SOLID END MILLING

10% 0,25 0,30 0,38

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,50 0,06 0,19 0,38 0,05 0,60 0,13 0,23 0,45 0,11 0,76 0,13 0,28 0,56 0,11

General Purpose

INDEXABLE MILLING

Recommended Starting Feeds [mm] • RD1605

TAPPING TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

widia.com

A117

Copy Mills • M100™ • IC16

INDEXABLE MILLING

Insert Selection Guide • RC1606

SOLID END MILLING

Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Geometry ...TX ...TX ...TX ...TX ...TX ...43 ...TX – – – – ...43M –

Light Machining

Grade TN6525 TN6525 TN6525 TN6525 TN6525 TN2510 TN6525 – – – – TN6540 –

Geometry ...43M ...TX ...TX ...TX ...TX ...TX ...TX – – – – ...TX ...TX

General Purpose

Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – – – TN6540 TN2510

Geometry ...43M ...43M ...TX ...TX ...TX ...TX ...TX – – – – ...TX –

Heavy Machining

Grade TN6540 TN6540 TN7535 TN6540 TN6540 WK15CM WK15CM – – – – TN6540 –

Recommended Starting Speeds [m/min] • RC1606

HOLEMAKING TAPPING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1 2 N 3 1 2 S 3 4 1 2 H 3

TN2510

660 410 370 275 330 230 270 245 190 420 360 300 – – – – – – – 145 145 115

580 370 330 260 300 205 240 210 175 360 300 250 – – – – – – – 110 110 80

TN6525

540 330 305 230 275 175 210 190 150 300 250 200 – – – – – – – 70 70 45

410 320 280 235 310 205 190 120 125 275 215 180 – – – – – – – – – –

320 250 215 170 235 160 120 80 80 245 190 160 – – – – – – – – – –

TN6540

280 215 185 145 200 130 80 50 55 220 180 145 – – – – – – – – – –

360 250 215 180 240 160 130 80 85 220 175 155 – – – 50 25 70 60 – – –

280 190 170 130 180 120 80 50 50 205 155 145 – – – 35 20 40 30 – – –

TN7525

240 170 140 110 150 100 60 40 40 180 140 125 – – – 30 10 30 25 – – –

410 310 280 235 310 205 245 220 175 380 325 240 – – – – – – – – – –

310 250 215 170 235 160 220 190 155 280 240 200 – – – – – – – – – –

TN7535

280 215 185 145 200 130 185 170 140 240 200 170 – – – – – – – – – –

545 335 305 230 310 190 245 220 175 355 280 235 – – – – – – – – – –

475 305 275 210 275 160 220 190 155 320 250 210 – – – – – – – – – –

WK15CM

445 275 245 190 250 130 185 170 140 290 230 190 – – – – – – – – – –

– – – – – – – – – 505 400 335 – – – – – – – – – –

– – – – – – – – – 460 355 300 – – – – – – – – – –

– – – – – – – – – 410 330 275 – – – – – – – – – –

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

TURNING A118

widia.com

Copy Mills • M100™ • IC16

Light Machining

At 8,00 Axial Depth of Cut (ap) Insert Geometry ...43 ...TX

0,46 0,46

5% 0,60 0,70

0,93 1,12

0,33 0,33

10% 0,44 0,50

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,67 0,25 0,33 0,50 0,22 0,81 0,25 0,38 0,60 0,22

30% 0,28 0,33

10% 0,50 0,58

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,78 0,29 0,38 0,58 0,25 0,93 0,29 0,43 0,69 0,25

30% 0,33 0,38

10% 0,66 0,76

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,02 0,38 0,49 0,76 0,33 1,23 0,38 0,57 0,91 0,33

30% 0,43 0,50

10% 0,90 1,04

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 1,40 0,52 0,67 1,04 0,45 1,68 0,52 0,78 1,25 0,45

30% 0,59 0,68

0,44 0,52

General Purpose

0,20 0,20

40–100% 0,26 0,30

0,23 0,23

40–100% 0,30 0,35

0,30 0,30

40–100% 0,39 0,45

0,41 0,41

40–100% 0,54 0,62

Heavy Machining

0,40 0,48

Insert Geometry ...43 ...TX

0,46 0,55

Insert Geometry ...43 ...TX

0,60 0,73

Insert Geometry ...43 ...TX

0,83 0,99

Insert Geometry ...43 ...TX

INDEXABLE MILLING

Recommended Starting Feeds [mm] • RC1606

At 4,00 Axial Depth of Cut (ap)

0,54 0,54

5% 0,70 0,81

1,08 1,30

0,39 0,39

0,50 0,61

At 2,00 Axial Depth of Cut (ap) Insert Geometry ...43 ...TX

0,70 0,70

5% 0,92 1,06

1,42 1,72

0,51 0,51

0,66 0,79

Insert Geometry ...43 ...TX

0,96 0,96

5% 1,26 1,46

1,97 2,38

0,69 0,69

0,90 1,08

HOLEMAKING

At 1,00 Axial Depth of Cut (ap)

SOLID END MILLING

Insert Geometry ...43 ...TX

NOTE: Use “Light Machining” value as starting feed rate.

TAPPING TURNING

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

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A119

SOLID END MILLING HIGH-PERF ORM A NCE S OLID CA RBIDE END MIL L S P ages B 4 – B 57 • VariMill I™ • VariMill II™ • VariMill III™ • Victory™ X-Feed™ • HP Finishing • HP Roughing

GENER A L P U RP O SE S OLID CA RBIDE END MIL L S P ages B 5 8 – B78 • GP 2-Flute  • GP 3-Flute • GP 4-Flute

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A ERO SPACE T ECHNOLOGY

WIDIA drills for composite machining utilise PCD and diamond coatings made for the machining of aerospace CFRP (Carbon Fibre Reinforced Plastics). These coatings enable longer tool life at much higher machining speeds.

Integral Blade Rotor (IBR) machining end mills are designed to match a multi-level machining process for the airfoils, followed by the fillet feature, which works for roughing and finishing operations.

WIDIA-Hanita™ end mills produce consistent performance each and every run, allowing the production of more parts per tool and less downtime, while machining tough materials like INCONEL® depressor fine seals.

WIDIA offers machining strategies and innovative tooling technology specifically engineered for the aerospace industry to increase productivity and reduce costs.

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HIGH-PERFORMANCE SOLID CA VA RIMIL L I ™ P ages B 6 – B13 This 4-flute geometry is designed with unequal flute spacing for plunging, slotting, and profiling at the highest possible feed rates for a wide range of materials.

VA RIMIL L II ™ P ages B14 – B25 This 5-flute geometry is designed with unequal flute spacing for advanced milling jobs in a wide range of materials.

VA RIMIL L III ™ P ages B2 6 – B 3 0 This 7-flute geometry is designed with unequal flute spacing and is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the aerospace industry.

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ARBIDE END MILLS V IC TORY ™ X-F EED ™ P ages B 32 – B 3 5 X-Feed for high-feed milling combines roughing and semi-finishing into one operation by taking shallow depths-of-cut at extremely high feed rates to maximise Metal Removal Rates (MRR).

HP FINISHING P ages B 3 6 – B 4 0 Only the finest carbide substrates with market-leading geometries and state-of-the-art surface technology are used to ensure the highest quality finishing end mills are produced. These tools are fully compliant with NAS specifications. Whether you require higher metal removal rates, improved surface finishes, fewer passes, or longer tool life, WIDIA-Hanita™ high-performance finishing end mills deliver the reliability and consistency you can depend on during your critical finishing operations.

HP RO UGHING P ages B 42 – B 5 0 Special proprietary carbide substrates and state-of-the-art surface technology, combined with unique geometries, provides end users with the capability to significantly reduce machining time with heavier and deeper cuts, fewer passes, and faster surface speed. WIDIA™ geometries are uniquely formed and fine-tuned to optimise chip form, size, and evacuation generated by a given workpiece material.

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To learn more, visit widia.com

VariMill I™ High-Performance Solid Carbide End Mills

Materials:

Four unequally spaced flutes to increase your output with less tool changes and increased Metal Removal Rates (MRR).

38° helix for roughing and finishing operations.

P M K S H

TiAIN and WP15PE grade for highest cutting parameters and tool life.

Centre cutting for plunging and ramping.

Unequal flute spacing reduces vibrations.

Innovative core design. Multiple corner radii available.

4777 Series

47N0 Series

• High metal removal rates and tool life in: — Stainless steels, steels, and alloyed steels. — High-temperature alloys and titanium. • Radii, sharp, and corner chamfer configurations.

• Centre cutting ball nose series. • Benefit from long reach design for deep cavities.

47N7 Series • Stainless steel and steel geometry design. • Sharp and corner chamfer configuration. • Benefit from long reach and neck design for deep cavities.

FOR MORE INFORMATION ON THE PRODUCTS SHOWN, PLEASE SEE PAGES B7–B13.

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High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

VariMill I™ • Series 4777 • Metric

Detail X

first choice alternate choice P M K N S H

length of cut Ap1 max 12,00 12,00 13,00 13,00 13,00 13,00 13,00 13,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 19,00 19,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 45,00 45,00

length L 55 55 57 57 57 57 57 57 63 63 63 63 63 63 63 72 72 72 72 72 72 83 83 83 83 83 83 83 83 92 92 92 92 92 104 104 104 121 121

Re 0,20 — 0,20 — — — 0,20 — — 0,20 — — — 0,20 — 0,20 — — — 0,30 — — — — 0,30 3,00 — — — — — 0,30 — — — — 0,30 — —

BCH — 0,40 — — 0,40 0,40 — — 0,40 — — 0,40 0,40 — — — — 0,50 0,50 — — — 0,50 0,50 — — — 0,50 0,50 0,50 0,50 — — 0,50 0,50 0,50 — 0,50 0,50

SS — — — — — W — — — — — — W — — — — — W — — — — W — — — W — — W — — — — W — — W

v j j

WP15PE 5576753 5576751 5576757 5576758 5576759 5576760 5576761 5576762 5576763 5576765 5576766 5576767 5576768 5576769 5576770 5576773 5576774 5576775 5576776 5576777 5576778 5576779 5576790 5576791 5576792 6471877 5576793 5576795 5576794 5576796 5576797 5576798 5576799 5576810 5576812 5576813 5576814 5576816 5576817

TURNING

D 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 14 14 16 16 16 16 18 20 20 20 25 25

TAPPING

D1 4,0 4,0 5,0 5,0 6,0 6,0 6,0 6,0 7,0 7,0 7,0 8,0 8,0 8,0 8,0 9,0 9,0 10,0 10,0 10,0 10,0 11,0 12,0 12,0 12,0 12,0 12,0 14,0 14,0 16,0 16,0 16,0 16,0 18,0 20,0 20,0 20,0 25,0 25,0

HOLEMAKING

catalogue number 477704001T 477704002T 477705012T 4777050Z2T 477706002T 477706002W 477706012T 4777060Z2T 477707003T 477707013T 4777070Z3T 477708003T 477708003W 477708013T 4777080Z3T 477709014T 4777090Z4T 477710004T 477710004W 477710024T 4777100Z4T 4777110Z5T 477712005T 477712005W 477712025T 4777120R5TP 4777120Z5T 477714014W 477714015T 477716006T 477716006W 477716026T 4777160Z6T 477718018T 477720007T 477720007W 47772002T 477725008T 477725008W

SOLID END MILLING

v j

NOTE: S S = Shank Style W = Weldon®

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.

widia.com

High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

VariMill I™ • Series 4777 • TIALN-LT • Metric

Detail X

SOLID END MILLING

v j

first choice alternate choice P M K N S H

HOLEMAKING

catalogue number 4777040Z2LT 477705012LT 477706012LT 4777200Z7LT 477725008LT

D1 4,0 5,0 6,0 20,0 25,0

length of cut Ap1 max 12,00 13,00 13,00 38,00 45,00

D 6 6 6 20 25

length L 55 57 57 104 121

Re — 0,20 0,20 — —

v v v j j

BCH — — — — 0,50

TiAlN-LT 3077757 3077745 3077744 3077747 1920454

VariMill I • Series 47N7 • Metric

TAPPING v

first choice

alternate choice P M K N S H

TURNING

catalogue number 47N720007MT

D1 20,0

D 20

D3 19,00

length of cut Ap1 max 38,00

L3 55,00

length L 104

Re 1,00

v v j j v

WP15PE 3462491

THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.

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High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

VariMill I™ • Series 47N7 • TIALN-LT • Metric

first choice

alternate choice P M K N S H

D1 4,0 6,0 6,0 8,0 8,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 20,0

D 6 6 6 8 8 10 10 10 10 12 12 12 12 16 16 16 20

length of cut Ap1 max 12,00 13,00 13,00 16,00 16,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 38,00

D3 3,60 5,50 5,50 7,50 7,50 9,50 9,50 9,50 9,50 11,50 11,50 11,50 11,50 15,00 15,00 15,00 19,00

L3 16,00 21,00 21,00 27,00 27,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 44,00 44,00 44,00 55,00

length L 55 57 57 63 63 72 72 72 72 83 83 83 83 92 92 92 104

Re 0,50 0,50 1,00 0,50 1,00 0,50 1,00 1,50 2,00 0,50 1,00 2,00 4,00 1,00 2,00 4,00 2,00

v v j j v

TiAlN-LT 3462451 3462457 3462459 3462462 3462464 3462468 3462470 3462472 3462473 3462475 3462477 3462480 3462482 3462484 3462486 3462488 3462492

TAPPING

VariMill I • Series 47N0 • Metric

first choice

alternate choice

widia.com

D1 5,0 6,0 8,0 10,0 12,0 16,0 20,0

D 6 6 8 10 12 16 20

D3 4,70 5,64 7,52 9,40 11,28 15,04 18,80

length of cut Ap1 max 9,00 10,00 12,00 14,00 16,00 22,00 26,00

L3 15,00 15,00 20,00 25,00 30,00 38,00 50,00

length L 57 57 63 72 83 92 104

TURNING

P M K N S H

catalogue number 47N005002T 47N006002T 47N008003T 47N010004T 47N012005T 47N016006T 47N020007T

HOLEMAKING

catalogue number 47N704012LT 47N706002LT 47N706012LT 47N708003LT 47N708013LT 47N710004LT 47N710014LT 47N710024LT 47N710034LT 47N712005LT 47N712015LT 47N712035LT 47N712045LT 47N716006LT 47N716016LT 47N716026LT 47N720017LT

SOLID END MILLING

v v v j v

WP15PE 5576818 5576819 5576820 5576821 5576822 5576823 5576824

High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

VariMill I™ • Series 47N0 • TIALN-LT • Metric

SOLID END MILLING

first choice

alternate choice P M K N S H

catalogue number 47N006002LT

D1 6,0

D 6

D3 5,64

length of cut Ap1 max 10,00

L3 15,00

length L 57

v v v j v

TiAlN-LT 2605590

HOLEMAKING TAPPING TURNING THE ALL-STAR PROGRAMME FEATURES ONLY THE MOST POPULAR PLATFORMS, GRADES, AND SIZES. FOR THE COMPLETE OFFERING, VISIT WIDIA NOVO™ OR WIDIA.COM.

B10

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High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

Application Data • VariMill I™ • Series 4777 • Metric

Side Milling (A) and Slotting (B)

ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D

ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D

Cutting Speed — vc m/min min max mm 150 – 200 fz 150 – 200 fz 140 – 190 fz 120 – 160 fz 90 – 150 fz 60 – 100 fz 50 – 75 fz 90 – 115 fz 60 – 80 fz 60 – 70 fz 120 – 150 fz 110 – 140 fz 110 – 130 fz 50 – 90 fz 25 – 40 fz 60 – 80 fz 50 – 60 fz 80 – 140 fz

D1 — Diameter 4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021

5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027

6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033

8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045

10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054

12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062

14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070

16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077

18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083

20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088

25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098

NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.

HOLEMAKING

ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D

SOLID END MILLING

Material Group 0 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

WP15PE

Application Data • VariMill I • Series 4777 • TIALN-LT • Metric TAPPING

Side Milling (A) and Slotting (B)

1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D

B ae

0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 0,75 x D 0,5 x D 1xD 0,5 x D 0,75 x D 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 1xD 0,3 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 1xD 0,5 x D 1xD 0,5 x D 0,75 x D

Cutting Speed — vc m/min min max mm

150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80

– – – – – – – – – – – – – – – – –

200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140

fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

D1 — Diameter 4,0

0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021

6,0

0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033

8,0

0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045

10,0

0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054

12,0

0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062

16,0

0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077

20,0

0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088

25,0

0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098

NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameter.

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

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B11

TURNING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

TiAlN

High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

Application Data • VariMill I™ • Series 47N7 • Metric

Side Milling (A) and Slotting (B)

SOLID END MILLING HOLEMAKING

Material Group 1 2 3 P 4 5 6 1 2 M 3 1 K 2 3 1 2 S 3 4 H 1

A ap

B ae

1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D

0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

WP15PE

1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D

Cutting Speed — vc m/min min – max

150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80

– – – – – – – – – – – – – – – – –

200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140

D1 — Diameter mm

fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

4,0

0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021

6,0

0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033

8,0

0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045

10,0

0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054

12,0

0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062

16,0

0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077

20,0

0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088

Application Data • VariMill I • Series 47N7 • TIALN-LT • Metric TAPPING

Side Milling (A) and Slotting (B)

TURNING

Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1

A ap

1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D

B ae

0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

TiAlN

1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D

Cutting Speed — vc m/min min max

150 140 120 90 60 50 90 60 60 120 110 100 50 25 60 50 80

– – – – – – – – – – – – – – – – –

200 190 160 150 100 75 115 80 70 150 130 130 90 40 80 60 140

D1 — Diameter mm

fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz

4,0

0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021

6,0

0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033

8,0

0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045

10,0

0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054

12,0

0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062

16,0

0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077

20,0

0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088

=A LL-STAR PORTFOLIO PRODUCT. ALL-STAR PRODUCTS ARE PROVEN SOLUTIONS THAT ARE ALWAYS AVAILABLE.

B12

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High-Performance Solid Carbide End Mills • VariMill™

INDEXABLE MILLING

Application Data • VariMill I™ • Series 47N0 • Metric

Side Milling (A) and Slotting (B)

ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D

ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D

Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140

D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz