Ditch Witch SK1050 Yanmar® 3TNV88C Parts Manual 053-2964 - PDF DOWNLOAD by www.heydownloads.com

SK1050 Yanmar® 3TNV88C

Parts Manual

Issue 15, volume 1 of 2

053-2964

SK1050

ISSUE NO. 15PL-08/23 For Replacement Copy Order P/N 053-2964

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK1050

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. •

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer. Ver. 07

ID0134872

CONTENTS _______________________ Volume 1 Decals Location ................................................ 8, 10

Engine Components Air Filter Mounting .................................... 24 Air Filters ................................................... 26 Engine ....................................................... 14 Engine Cooling System .............................. 20 Engine Mounts .......................................... 16 Engine Oil Filter and Drain ........................ 22 Fuel System Mounting .............................. 30 Fuel Tank & Fuel Lines............................... 28 Pump Stack ............................................... 18

Powertrain Grease Cylinder ......................................... 50 Hub and Brake Rotor ................................. 46 Rubber Track Options ............................... 56 Track Assembly ............................. 40, 42, 44 Track Frame Installation ............................ 52 Track Motors & Sprockets ............. 34, 36, 38 Track Motors Spacers ................................ 58 Track Roller Hub ........................................ 48 Weight Kit ................................................. 54

Frame Components Attachment Plate Mounting................ 84, 86 Auto Latch ................................................. 88 Engine Compartment Flaps ....................... 70 Fuel Tank Mounting .................................. 62 Grille ......................................................... 72 Hood and Exhaust ..................................... 76 Hydraulic Tank Assembly .......................... 64 Hydraulic Tank Mounting .................... 66, 68 Lift Arm Mounting ............................... 80, 82 Operators Platform ................................... 90 Rear Access Cover & Manual Comp. ......... 78 Rear and Side Covers ................................ 74

Control Components Auxiliary Control Foot Pedal ................... 110 Console ........................................... 100, 102 Console with Lights ................................. 104 GPS Kit – CLM3000 .................................... 106 Parking Brake ................................ 94, 96, 98 Telematics Kit – CLM3000 ......................... 108

Volume 2 Hydraulics Auxiliary Hydraulics ................................ 132 Auxiliary Pump Pressure Hyd .......... 128, 130 Control Valve .......................................... 150 Control Valve Mounting.......................... 116 Cooler By-Pass Hydraulics ....................... 126 Cylinder – 2.0” x 1.25” ............................... 154 Cylinder– 2.5” x 1.25” x 10”......................... 152 Dual Auxiliary .......................................... 134 Ground Drive Hydraulics ......................... 148 Joystick Mounting, Dual .......................... 120 Joystick Mounting, Single ....................... 118 Lift Arm Hydraulics ................................. 136 Park Brake Hydraulics ..................... 144, 146 Pilot Control – Single Joystick ..................... 142 Pilot Control Hydraulics ......................... 140 Return & Filter Hydraulics....................... 124 Schematic ............................................... 114 Supply Hydraulics.................................... 122 Tilt Cylinder Hydraulics ........................... 138

Electrical Battery and Fuse Block ........................... 196 Diagram – Dual Aux Solenoid Harness ........... 192 Diagram – Engine Harness .......... 184, 198, 208 Diagram – Frame Harness ........................... 176 Diagram – Light Harness............................. 182 Diagram – SK1050 S4 ................................. 178 Relay Panel ............................................. 194 Schematic ............................... 158, 164, 170

ID0431357

CONTENTS _______________________ Accessories 4’ Bucket ................................................ 212 Brush Guard Kit ....................................... 214 Side Guard Covers ................................... 216

Miscellaneous Bolt/Nut Torque Chart ............................ 220 Filters ...................................................... 226 Optional Kits............................................ 226 Related Publications................................ 226 Replacement O-Ring Chart ...................... 225 Warranty Registration ............................. 228

ID0431357

DECALS

DECAL LOCATION SK1050 STAGE V

17 27 5 33

10 8 4

2 23

18 32

29 22

2705

660-1

8 14 13

11 31

7 25

24 19 9

14 13

ID0585361

DECAL LOCATION SK1050 STAGE V REF PART NO. NUMBER

270-8236 1 270-4946 2 270-6857 3 270-6304 4 270-6913 5 270-6911 6 700-143 7 270-6198 8 274-442 9 274-318 10 270-8171 11 270-6513 12 270-7894 13 701-184 14 701-326 15 270-7310 16 700-097 17 700-138 18 270-6871 19 270-6968 20 270-8178 21 270-7289 22 270-7290 23 270-5742 24 270-6773 25 270-7792 26 700-009 27 270-6302 28 270-6991 29 270-7344 30 275-032 31 270-7018 32 270-7603 33 270-8213

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK1050 STAGE V SERVICE DECAL KIT ISO WARNING SECURE CYLINDER ISO DIESEL LOCK/UNLOCK LUBRICATION CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ISO RED HI VIS 1.5” REFLECTORS SK1050 LEFT MODEL ID SK1050 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO CAUTION WEAR HEARING PROTECTION JOYSTICK CONTROLLER OVERLAY WORKLIGHTS DUAL AUX CONTROL HAND THROTTLE NOTICE BATTERY DISCONNECT ISO WARNING TIP OVER ISO 811 LOGO

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE WITH SINGLE JOYSTICK OPTION KIT SEE FOOTNOTE 1. USE WITH DUAL AUX CONTROL OPTION KIT

FOOTNOTES

1. NOT PART OF KIT.

ID0585361

DECAL LOCATION SK1050

5 17

27 20 10 8 4 2

26 23

18 29

2705

660-1

8 14 13

7 6

25 24

30 9

14 13

ID0428151

DECAL LOCATION SK1050 REF PART NO. NUMBER

270-7322 1 273-413 2 270-5338 3 270-6304 4 270-6312 5 700-133 6 273-475 7 270-6198 8 274-442 9 274-318 10 270-6291 11 270-6513 12 275-120 13 275-184 14 275-326 15 270-7310 16 273-423 17 700-138 18 270-6871 19 270-1023 20 700-094 21 270-7289 22 270-7290 23 273-459 24 270-6773 25 270-6406 26 700-009 27 270-6302 28 270-6991 29 270-7344 30 270-8178

QTY

DESCRIPTION

2 1 2 1 1 1 1 3 3 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

SK1050 SERVICE DECAL KIT WARNING SECURE CYLINDER ULTRA LOW SULFUR FUEL LOCK/UNLOCK LUBRICATION CHART WARNING ONE CALL NOTIFICATION WARNING READ OPERATOR MANUAL OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT CONTROL PANEL CAUTION HOT PARTS IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ORANGE KNOB COVER SK1050 LEFT MODEL ID SK1050 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID PATENT OPERATOR MANUAL REPLACEMENT CAUTION WEAR HEARING PROTECTION JOYSTICK CONTROLLER OVERLAY WORKLIGHTS DUAL AUX CONTROL RED HI VIS 1.5” REFLECTORS

REMARKS

SEE FOOTNOTE 1. PART OF SK LOADER ARM KIT SEE FOOTNOTE 1. PART OF SK LOADER ARM KIT

SEE FOOTNOTE 1. USE WITH SINGLE JOYSTICK OPTION KIT SEE FOOTNOTE 1. USE WITH LIGHT OPTION KIT SEE FOOTNOTE 1. USE WITH DUAL AUX CONTROL OPTION KIT

FOOTNOTES

1. NOT PART OF KIT.

ID0428151

NOTES:

ID0134963

ENGINE COMPONENTS

ENGINE

4 5

7 6 8

11 10 9

ID0352309

ENGINE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

4 SCREW (M6-1.00 X 45MM) 4 LOCK WASHER (1/4) 1 FAN, 17" DIA PULLER 1 BELT 1 ALTERNATOR BRACKET 8 FLG LK SCREW (M8-1.25 X 25MM) 1 YANMAR PUMP MOUNT SAE B 13 TOOTH 4 FLG LK SCREW (M10-1.50 X 30MM, NLK) 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 4 ENGINE MOUNT SPACER 1 ABRASION BAG (3.0" X 8.0") 1 PAN PAD

106-093 105-079 195-2148 170-475 301-6658 106-992 195-2144 107-002 105-1980 184-317 117-1051 118-1022

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 70 IN-LBS

TORQUE TO 20 FT-LBS TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS

NOT SHOWN:

500-3015 500-3268 500-3374 500-3375 500-2533 500-2984

ALTERNATOR FUEL FILTER ENGINE PAN YANMAR RTV SEALANT STARTER (Yanmar) STARTER (YANMAR)

USE ON T4 ENGINE USE ON STAGE V ENGINE

FOOTNOTES:

NOTE:

ID0352309

ENGINE MOUNTS 12 13

10 7 6

5 3 12

1 8 4

11 18

9 20

21 17

8 4

22 6

17 25

SEE FOOTNOTE 1

4 24 23

ID0352410

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

DESCRIPTION

301-4992 1 MOTOR MOUNT 301-4995 1 MOTOR MOUNT 116-539 2 ISOLATOR 118-132 3 SHOCK MOUNT 106-806 3 FLG LK SCREW (M12-1.75 X 25MM) 106-724 23 FLG SCREW (M10-1.50 X 25MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM) 106-386 8 FLG LOCKNUT (M8-1.25) 105-1454 2 CLAMP, BOLT-ON ("P") 1 1/4" 181-650 2 SPACER (1.395") 106-570 2 SCREW (M8-1.25 X 60MM) 105-117 2 WASHER (5/16") 150-5969 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 301-7394 1 PUMP MOUNT 301-7393 1 PUMP MOUNT 106-387 6 FLG LOCKNUT (M10-1.50) 301-7392 1 PUMP SUPPORT 301-7391 1 PUMP SUPPORT PLT 184-317 4 ENGINE MOUNT SPACER 105-1980 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 106-261 2 WASHER (.334") 106-163 2 FLG SCREW (M8-1.25 X 30MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 60 FT-LBS USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING BOLTS IN PUMP TO FASTEN TO PUMP MOUNTS. 2. SERVICE PARTS: REPLACEMENT PUMP BOLT {105-271}

NOTE:

ID0352410

PUMP STACK

13 14 12

21 10

15 5

20 16 17 4 18

6 7 17

ID0352420

PUMP STACK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 1 DOUBLE GEAR PUMP 2 BRANCH TEE (08O-04O-10S) 2 QDC ADAPTER (02-040F) 1 S/O COUPLER (16S-16H90-12H90) 2 CONNECTOR (08O-10S) 1 S/O BR TEE (10S-12H90-12H90) 1 ELBOW (10S-10H, LONG) 1 S/O COUPLER (10S-16H90-10H90) 1 QDC ADAPTER (02-04S, VITON O-RING) 4 CONNECTOR EXTRA HEX (04S-04O, ORF .040") 4 UNION (04O-04OFX90) 1 BULK HOSE (5/8", SOLD PER 1"") 2 WORM CLAMP (1/2" TO 1-1/4") 1 S/O COUPLER (10S-12H90) 2 REDUCER (10S-08SF) 2 CONNECTOR (08S-08O90, XL) 2 UNION (08O-08OFX90) 2 FLG SCREW (M10-1.50X30MM, FER) 0 O-RING (152 D70) 1 CONNECTOR (04S-04O90)

150-5969 150-5820 156-973 159-156 150-2693 154-279 150-4938 150-1022 150-4231 150-2021 150-7083 154-255 116-044 110-026 150-4939 155-193 154-254 154-256 105-2371 157-041 154-252

DESCRIPTION

REMARKS

USE O-RING 157-041; SEE FOOTNOTE 1

BEGINS WITH S/N DWPSK105PM0002041 USE 1 AT 5.5"

INCLUDED IN 150-4230 TANDEM HYDRO PUMP

NOT SHOWN:

FOOTNOTES:

1. 150-5280 DOUBLE GEAR PUMP BEGINS WITH S/N: LI0001010, 150-4132 HYDRAULIC PUMP ENDS WITH S/N: EI0001009

NOTE:

ID0352420

ENGINE COOLING SYSTEM

14 23 29

30 4 28 12

11 5

14 16

20 21 19

18 18 18

ID0352731

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 195-1268 2 118-208 3 301-6657 4 110-353 5 111-011 6 118-168 7 118-168 8 301-4998 9 116-421 10 195-2149 11 116-539 12 301-6652 13 106-162 14 106-386 15 106-628 16 107-646 17 105-834 18 105-1454 19 181-650 20 106-570 21 105-117 22 107-334 23 362-2739 24 110-249 25 106-381 26 116-108 27 106-642 28 105-2419 29 105-894 30 105-118

1 RADIATOR/OIL COOLER 1 UPPER RADIATOR HOSE 1 FAN SHROUD 2 WORM CLAMP (3/4" TO 1-1/2") 2 WORM CLAMP (1" TO 1-3/4") 2 SOUND INSULATION SOUND INSULATION 2 NUT PLATE 36 BULK EDGE (1/8", SOLD PER 1") 1 COOLANT HOSE 3 ISOLATOR 1 COOLER MOUNT 12 FLG SCREW (M8-1.25 X 20MM, GD8) 16 FLG LOCKNUT (M8-1.25) 1 SCREW (M10-1.50 X 60MM) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 2 FLG LOCKNUT (3/8-NC) 3 CLAMP, BOLT-ON ("P") 1 1/4" 2 SPACER (1.395") 2 SCREW (M8-1.25 X 60MM) 2 WASHER (5/16") 2 SCREW (M8-1.25 X 25MM,BUT SOC) 1 TANK W/ SPLASH GUARD (1 QT) 2 WORM CLAMP (1/4" TO 5/8") 2 FLG LK SCREW (M8-1.25 X 25MM) 22 BULK HOSE (5/16", SOLD PER 1") 2 SCREW (M10-1.50 X 65MM) 3 WASHER (1.50" X .406" X .089", HARDENED) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 WASHER (3/8")

DESCRIPTION

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

118-168 COMES IN 34" LENGTHS, USE LEFTOVER MATERIAL FROM ITEM 6

IF UNIT IS NOT EQUIPPED WITH REF#29 SEE FOOTNOTE 1 IF UNIT IS NOT EQUIPPED WITH REF#29 SEE FOOTNOTE 1

500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING 116-539 ISOLATOR (REF# 11) AND/OR 301-6652 COOLER MOUNT (REF# 12) ORDER KIT 190-2718 WHICH INCLUDES REF#'S 11, 12, & 29.

NOTE:

ID0352731

ENGINE OIL FILTER AND DRAIN

A 12

14 3

18 13

10 18

17 9

7 8 11 15

4 5

NOTE: INLET AND OUTLET MAY FLIP DEPENDING ON ORIENTATION OF ADAPTOR COVER, REFER TO ARROWS WHEN ATTACHING HOSES.

INLET OUTLET 04

DETAIL A ID0426750

ENGINE OIL FILTER AND DRAIN REF PART NO. NUMBER

QTY

DESCRIPTION

1 153-166 1 CONNECTOR (M22-1.50-08O90) 2 150-4139 1 REMOTE FILTER ADAPTER 3 514-025 4 S/O COUPLER (08N-08H) 4 154-396 1 BULKHEAD CONNECTOR (08O-08O90BK) 5 154-327 1 CAP (08OF) 6 110-217 4 WORM CLAMP (7/16" TO 1") 7 110-332 1 BOLT-ON CLAMP (1-5/8") 8 106-396 1 WASHER (M10, HARDENED) 9 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 10 150-4140 1 REMOTE FILTER HOUSING 11 500-2348 1 ENGINE OIL FILTER (Yanmar) 12 116-286 28 BULK HOSE (1/2", SOLD PER 1") 13 116-286 28 BULK HOSE (1/2", SOLD PER 1") 14 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 15 106-386 3 FLG LOCKNUT (M8-1.25) 16 115-165 PLUG (08N, SOC) 17 154-721 1 HOSE (08OFX-28"-3000) 18 117-409 2 ABRASION SLEEVE (1.00" X 28")

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0426750

AIR FILTER MOUNTING

4 11

11 12

3 1

13 2 8

10 05

ID0352862

AIR FILTER MOUNTING REF PART NO. NUMBER

QTY

1 115-180 2 195-633 3 157-814 4 195-1201 5 303-2787 6 194-343 7 106-632 8 106-709 9 106-163 10 106-386 11 110-134 12 194-093 13 111-135

1 ALL THREAD (1/8-NPT) 1 RESTRICTION INDICATOR (20"H20) 1 HOSE 45 DEG. 2"-2.5" 1 HOSE, 2" AIR INTAKE ELBOW 1 BRACE 1 MOUNTING CLAMP (5.750") 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG LK NUT (M12-1.75) 2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 2 WORM CLAMP (2.062" TO 2.750") 1 AIR FILTER PARTS ASS'Y 1 T-BOLT CLAMP

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-6761

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

ID0352862

AIR FILTERS

ID0024158

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

ID0024158

FUEL TANK & FUEL LINES

6 17

12 7

15 18 24

11 25

14 22

3 2

11 23 10 11 16 13

20 19

4 21 11

ID0734035

FUEL TANK & FUEL LINES REF PART NO. NUMBER

QTY

1 364-1009 2 116-325 3 150-3378 4 110-563 5 194-505 6 364-730 7 364-698 8 115-444 9 118-096 10 116-108 11 110-249 12 500-1239 13 500-2349 14 500-2532 15 155-241 16 156-252 17 116-108 18 116-108 19 110-259 20 106-162 21 116-881 22 116-108 23 116-108 24 116-108 25 500-3519

1 FUEL TANK, 10.5 GAL 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 3 SPRING CLAMP (3/8") 1 FUEL PICKUP 1 FUEL GAUGE 1 FUEL CAP 1 PLUG (04N, SOC, SS) 48 BULK FUEL TUBING (1/4",PER FT) 3 BULK HOSE (5/16", SOLD PER 1") 14 WORM CLAMP (1/4" TO 5/8") 0 FUEL PUMP YANMAR 0 FILTER (YANMAR) 0 WATER SEP 0 S/O COUPLER (02N-05H90) 1 S/O TEE (05H-05H-05H) 5 BULK HOSE (5/16", SOLD PER 1") 4 BULK HOSE (5/16", SOLD PER 1") 1 BOLT-ON CLAMP (.625") 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 52 BULK HOSE (3/8", SOLD PER FT) 72 BULK HOSE (5/16", SOLD PER 1") 85 BULK HOSE (5/16", SOLD PER 1") 25 BULK HOSE (5/16", SOLD PER 1") 0 FUEL FILTER HEAD

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

FILTER ONLY, BRACKET NOT INCLUDED FILTER ONLY, CANNISTER NOT INCLUDED

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0734035

FUEL SYSTEM MOUNTING 1 7

14 12

5 5 2 8 2 6 11

ID0426808

FUEL SYSTEM MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3 FLG SCREW (M8-1.25 X 30MM) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 7 FLG LOCKNUT (M8-1.25) 2 SCREW (M8-1.25 X 100MM) 1 BATTERY BASE 0 FUEL PUMP YANMAR 0 FUEL FILTER HEAD 0 FILTER (YANMAR) 0 WATER SEP 1 FIR TREE CABLE MOUNT 1 5/16 STUD MOUNT ZIP TIE 1 FILTER MOUNT

106-163 106-381 106-712 106-385 106-386 105-589 303-2792 500-1239 500-3519 500-2349 500-2532 105-1568 105-2216 301-6886

DESCRIPTION

REMARKS

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-4981

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

ID0426808

NOTES:

ID0134963

POWERTRAIN

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112

4 5 6 8 1

4 2

1 3

ID0689019

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1489 2 SPROCKET, 11T, 72MM PITCH 105-2949 10 1/2-20 NF LUG BOLT 303-3315 2 HUB 300-7528 1 BRAKE ROTOR 105-031 5 BOLT (3/8-NC X 1") 154-279 4 CONNECTOR (08O-10S) 105-2954 8 FLG BOLT (1/2-13 UNC X 2", GR8)

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS TORQUE TO 100 FT-LBS SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

ALL PARTS ARE INCLUDED IN 190-2546 1.25" WHEEL HUB W/BRAKE ROTOR

NOTE:

ID0689019

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112

RIGHT SIDE

7 1 10

9 5

4 8 2 11

FRONT

3 12 LEFT SIDE

ID0461184

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1227 2 SPROCKET, 11T, 72MM PITCH 105-054 10 LUG NUT (7/16-NF) 302-6752 2 OUTSIDE SPACER 302-6753 2 INSIDE SPACER 300-7528 1 BRAKE ROTOR 105-286 5 BOLT (3/8-NC X 1-3/4") 350-3798 2 WHEEL HUB (5 BOLT 7/16) 106-708 8 SCREW (M12-1.75 X 60MM, 10.9) 106-743 8 WASHER (.531", HARDENED) 154-279 4 CONNECTOR (08O-10S) 105-156 5 BOLT (3/8-NC X 1-1/2")

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 & 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#12 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. ALL PARTS ARE INCLUDED IN 190-3091 HUB W/BRAKE ROTOR, SEE PARTS PAGE ID0196580 FOR DETAIL

NOTE:

ID0461184

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2

SEE NOTE 1 SEE FOOTNOTE 2

2 RIGHT SIDE

3 4

2 5 FRONT

6 7 LEFT SIDE

ID0352904

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

1 155-572 2 140-1227 3 106-743 4 106-708 5 105-054 6 154-279 7 350-3798

2 HYD MTR (GEROLER) 20.6 CID 2 SPROCKET, 11T, 72MM PITCH 8 WASHER (.531", HARDENED) 8 SCREW (M12-1.75 X 60MM, 10.9) 10 LUG NUT (7/16-NF) 4 CONNECTOR (08O-10S) 1 WHEEL HUB (5 BOLT 7/16)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#8 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. USE 190-3091 HUB W/BRAKE ROTOR AS A DIRECT REPLACEMENT FOR OLD STYLE HUB W/BRAKE ASM. SEE NOTE 1.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK800 AND SK1050, THE SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK800 S/N: FALL/2017 SK1050 S/N: FALL/2017

ID0352904

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK150HK0001544, DWPST37XJK0000077 & NOTE 1

2 1

27 3

19 25

26 7 19 26

8 25

21 23 22

ID0574748

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK150HK0001544, DWPST37XJK0000077 & NOTE 1 REF PART NO. NUMBER

QTY

DESCRIPTION

350-5435 - WIDE TRACK ASSEMBLY 1 302-6116 1 LEFT TRACK FRAME 2 302-6123 1 LEFT TRACK SLIDE 3 302-6115 1 RIGHT TRACK FRAME 4 302-6121 1 RIGHT TRACK SLIDE 5 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 6 160-1300 2 FORGED TRACK ROLLER 7 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 8 301-0833 6 TRACK ROLLER 9 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 10 105-2224 2 UHMW WASHER (1.25 ID) 11 302-6127 2 SPACER 12 106-399 6 WASHER (M20, HARDENED) 13 106-345 2 SCREW (M20-2.50 X 50MM) 14 105-416 6 WASHER (5/8") 15 106-338 6 SCREW (M16-2.00 X 30MM) 16 301-9225 2 ADAPTER FITTING 17 150-4313 2 TEST COUPLING (-04 SAEM) 18 184-064 4 TAPERED INSERT (2") 19 303-2299 10 DUST CAP RETAINER 20 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 21 106-398 11 WASHER (M16, HARDENED) 22 106-478 6 SCREW (M16-2.00 X 40MM, 10.9) 23 106-614 3 SCREW (M16-2.00 X 120MM, 10.9) 24 140-1452 2 REAR TRACK ROLLER 25 105-114 50 LUG NUT (1/2-NF) 26 105-2745 20 FLG LK BOLT (3/8-NC X 1/2", GR 5) 27 106-355 2 FLG NUT (M16-2.00, 10.9)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS; SEE FOOTNOTE 2 SEE ID0286454 FOR SERVICE PARTS; SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS

SEE FOOTNOTES 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 2 USE 242 LOCTITE OR EQUVALENT, TORQUE 25 FT LB

NOT SHOWN:

FOOTNOTES:

1. 205-1215 HUB (5 X 4.5", 1.25" ID; CREASED CAP), 302-6125 TAPERED SPINDLE 2. DUST CAP RETAINER {303-2299} & LUG NUT {105-114} ARE NOT INCLUDED WITH SPINDLE ASSEMBLIES AND MUST BE ORDERED SEPARATELY.

NOTE:

1. REAR TRACK TENSIONING BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800EJ0000942, DWPSK105PJ0000589 & DWPST37XCJ0000029.

ID0574748

TRACK ASSEMBLY

BEGINS WITH S/N: SEE NOTE 1 ENDS WITH S/N DWPSK105LK0001543, DWPST37XKK0000076

15 7 13 8

2 7 17

16 18 3

4 14 16

20 22 21

ID0450419

TRACK ASSEMBLY

BEGINS WITH S/N: SEE NOTE 1 ENDS WITH S/N DWPSK105LK0001543, DWPST37XKK0000076 REF PART NO. NUMBER

QTY

DESCRIPTION

350-5435 - WIDE TRACK ASSEMBLY 1 302-6115 1 RIGHT TRACK FRAME 2 302-6121 1 RIGHT TRACK SLIDE 3 160-1300 1 FORGED TRACK ROLLER 4 301-0833 3 TRACK ROLLER 5 105-2224 1 UHMW WASHER (1.25 ID) 6 302-6127 1 SPACER 7 106-399 3 WASHER (M20, HARDENED) 8 106-345 1 SCREW (M20-2.50 X 50MM) 9 105-416 3 WASHER (5/8") 10 106-338 3 SCREW (M16-2.00 X 30MM) 11 301-9225 1 ADAPTER FITTING 12 150-4313 1 TEST COUPLING (-04 SAEM) 13 184-064 2 TAPERED INSERT (2") 14 205-1304 5 DUST CAP RETAINER 15 106-611 2 SCREW (M20-2.50 X 40MM, 10.9) 16 105-2599 10 FLG LOCKNUT (1/2-NF, 13/16" HEX) 17 302-6126 2 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 18 205-1216 3 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 19 350-5062 1 GREASE CYLINDER (1.75" DIA X 3.50") 20 106-398 5 WASHER (M16, HARDENED) 21 106-478 3 SCREW (M16-2.00 X 40MM, 10.9) 22 106-614 1 SCREW (M16-2.00 X 120MM, 10.9) 23 140-1452 1 REAR TRACK ROLLER 24 105-114 15 LUG NUT (1/2-NF)

REMARKS

302-6116 LEFT TRACK FRAME 302-6123 LEFT TRACK SLIDE

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS

USE WITH LOCKNUT 105-852; SEE FOOTNOTES 2 & 3 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE WITH RETAINER 205-1304; SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 1 FOR SERVICE PARTS; SEE FOOTNOTE 2 SEE ID0286454 FOR SERVICE PARTS; SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 140 FT-LBS USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 205-1215 HUB (5 X 4.5", 1.25" ID; CREASED CAP), 302-6125 TAPERED SPINDLE 2. DUST CAP RETAINER 205-1304, LUG NUT 105-114, AND FLANGE LOCKNUT 105-2599 ARE NOT INCLUDED WITH SPINDLE ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. REAR TRACK TENSIONING BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800EJ0000942, DWPSK105PJ0000589 & DWPST37XCJ0000029.

ID0450419

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N:

5 SEE NOTE 1

6 8 9

2 14 15 3 1 16

ID0270368

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

160-1300 4 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 205-1216 10 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 301-0825 1 FRONT IDLER SUPPORT 301-0820 1 LEFT TRACK FRAME 301-0830 1 FRONT IDLER SUPPORT 301-0815 1 RIGHT TRACK FRAME 106-338 10 SCREW (M16-2.00 X 30MM) 105-416 10 WASHER (5/8") 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 105-258 2 BOLT (3/8-NC X 3-3/4") 105-287 2 LOCKNUT (3/8 NC) 150-4328 1 GAUGE ADAPTER ASSEMBLY 205-1304 10 DUST CAP RETAINER 105-2599 20 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 30 LUG NUT (1/2-NF) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM)

REMARKS

SUPERSEDES TRACK ROLLER 301-1795 SEE FOOTNOTES 2 & 3

USE LOCTITE 242 SEE FOOTNOTE 1 TORQUE TO 25 FT LBS LOCATED UNDER REAR PANEL SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 150-1937 ENDS WITH S/N: CMWSK850LF0000361 2. HUB & SPINDLE ASSEMBLY 205-1216 SUPERSEDES 205-1183. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. TORQUE LUG NUTS 80-90 FT-LB.

ID0270368

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2

SEE NOTE 1 1 4

5 2

ID0196580

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

350-1995 300-4341 300-7528 105-286 107-048 300-5985

1 1 5 5 5

1 2 3 4 5

DESCRIPTION

HUB WITH BRAKE ASM HUB (MACHINED) BRAKE ROTOR BOLT (3/8-NC X 1-3/4") LUG BOLT (7/16-NF X 1-3/4") SPACER (.75 X .375 X 1.00)

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF#'S 1 & 4 ARE INCLUDED IN 350-3798 WHEEL HUB (5 BOLT 7/16") ASSEMBLY.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755, SK800 AND SK1050, THE SK750, SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK755 S/N: , SK800 S/N: , SK1050 S/N:

ID0196580

TRACK ROLLER HUB 7 1 3

9 4 8 5

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

ID0286454

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM). 4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

ID0286454

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362

3 4

7 8

ID0382921

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-5062 301-9232 301-9233 150-4315 155-732 155-704 301-1516 301-9225 150-4313

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER (1.75" DIA X 3.50") URETHANE SPRING WASHER CYLINDER ROD BACKUP RING (224 D90) O-RING (224 D70) GREASE CYLINDER ADAPTER FITTING TEST COUPLING (-04 SAEM)

REMARKS

NOT PART OF GREASE CYLINDER 350-5062 NOT PART OF GREASE CYLINDER 350-5062

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0382921

TRACK FRAME INSTALLATION

1 2

ID0426928

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-398 10 WASHER (M16, HARDENED) 2 106-478 6 SCREW (M16-2.00 X 40MM, 10.9) 3 106-614 2 SCREW (M16-2.00 X 120MM, 10.9) 4 350-4203 1 LEFT TRACK FRAME / IDLER 5 350-4204 1 RIGHT TRACK FRAME / IDLER

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 140 FT LBS USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0426928

WEIGHT KIT

ID0403964

WEIGHT KIT REF PART NO. NUMBER

QTY

1 106-614 2 106-398 3 106-355 4 302-9290

4 SCREW (M16-2.00 X 120MM, 10.9) 6 WASHER (M16, HARDENED) 2 FLG NUT (M16-2.00, 10.9) 1 SK WEIGHT

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0403964

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450

ID0299636

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450 REF PART NO. NUMBER

1 301-0842 2 302-6185

QTY

DESCRIPTION

RUBBER TRACK (230x72x44, GP) CAMSO RUBBER (180x72x44)

REMARKS

USE IN WIDE TRACK CONFIGURATION ONLY SUPERSEEDES 301-0976, USE IN NARROW TRACK CONFIGURATION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0299636

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107

2 1

1 3 2

ID0691849

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107 REF PART NO. NUMBER

QTY

1 303-3939 2 105-7061 3 303-3894

2 WIDE TRACK MOTOR SPACER 8 FLG BOLT (1/2-NC X 2.75", GD 8) 1 BRAKE ARM HOLDER

DESCRIPTION

REMARKS

USE ON BRAKE SIDE ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0691849

NOTES:

ID0134963

FRAME COMPONENTS

FUEL TANK MOUNTING 10

2 5

12 13

11 3

8 6 14 15

ID0352961

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 FUEL TANK, 10.5 GAL 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT TANK SUPPORT W/LIGHT 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FUEL CAP 1 WASHER (M10, HARDENED) 1 FLG SCREW (M10-1.50 X 25MM) 1 PLUG (04N, SOC, SS) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1009 301-2584 106-382 106-387 106-383 302-5734 301-8468 105-827 105-834 364-698 106-396 106-724 115-444 217-225 215-2613

DESCRIPTION

REMARKS

USE 301-6659 RIGHT TANK SUPPORT FOR NO LIGHT KIT OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0352961

HYDRAULIC TANK ASSEMBLY 4

7 8

ID0352986

HYDRAULIC TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 364-1011 2 214-854 3 115-286 4 150-2510 5 105-214 6 150-5164 7 155-130 8 159-638 9 155-183 10 159-931

1 HYDRAULIC TANK 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 REDUCER (08N-1/4-NF) 1 BREATHER CAP 3 PSI 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS W/ BALL 1 PLUG (06S) 1 S/O BR TEE (20S-16H-12H-06S) 1 S/O COUPLER (16S-12H90) 1 CONNECTOR (06S-06SF)

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0352986

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3

3 5

11 4 8

ID0488582

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-7990 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 302-7984 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-7990 LEFT TANK SUPPORT W/LIGHT, BEGINS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105JJ0000952, DWPST37XCJ0000046. 3. FOR 302-7984 TANK SUPPORT LEFT, BEGINS WITH S/N: DWPSK800TJ0001009, DWPSK105VJ0000839, DWPST37XEJ0000040.

NOTE:

ID0488582

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3

3 5

11 4 8

ID0352917

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

364-1011 302-5732 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 301-6664 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-5732 LEFT TANK SUPPORT W/LIGHT, ENDS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105KJ0000951, DWPST37XJJ0000045. 3. FOR 301-6664 TANK SUPPORT LEFT, ENDS WITH S/N: DWPSK800CJ0001008, DWPSK105CJ0000838, DWPST37XTJ0000039.

NOTE:

ID0352917

ENGINE COMPARTMENT FLAPS

2 4

ID0352968

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

QTY

1 301-6895 2 301-6896 3 106-381 4 107-687

1 RUBBER FLAP 1 RUBBER FLAP LOWER 4 FLG LK SCREW (M8-1.25 X 25MM) 4 CLIP NUT M8-1.25, LONG, WIDE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0352968

GRILLE

7 5 4 2

ID0353049

GRILLE REF PART NO. NUMBER

QTY

1 301-6864 2 301-6695 3 106-632 4 106-709 5 302-9680 6 107-537 7 106-387

1 NOSE PIECE 1 GRILLE 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 1 PERF GRILLE PLATE 2 BOLT (M10-1.50 X 20MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353049

REAR AND SIDE COVERS

1 7

6 3 13 2 11 9 10 4

ID0353143

REAR AND SIDE COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14*

4 CLIP NUT (M10-1.50) 2 COVER 4 BOLT (M8-1.25 X 16MM,BUT SOC) 1 BACK COVER 1 GRILLE 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LK SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 BACKUP SPACER 2 SCREW (M6-1.00 X 14MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 STOP PLATE 1 STOP PLATE 1 MAIN FRAME

107-287 301-0927 106-774 301-6894 301-3082 106-383 106-991 106-386 322-362 105-1577 106-385 301-8279 301-8468 301-4980

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353143

HOOD & EXHAUST 3

1 4

13 13

7 2 8

12 16

5 14 12

10 9 11

ID0427000

HOOD & EXHAUST REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 SK HOOD 2 HINGE PLATE 2 LATCH, ADJUST LEVER (LOCKING) 4 SCREW (M8-1.25 X 20mm,BUT SOC) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 LOCKNUT (3/8-NC) 4 CLIP NUT M8-1.25, LONG, WIDE 2 BELLEVILLE WASHER (1/2") 1 EXHAUST 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 LOCKNUT (5/16-NC) 2 WASHER (5/16") 2 BALL SCREW (5/16-NC X 1/2") 1 STRUT STOP 1 STRUT 2 RUBBER BUMPER (M6)

300-6843 301-2433 117-558 106-767 106-070 105-047 107-687 105-058 195-2508 106-387 106-383 105-089 105-226 110-655 301-7650 105-1078 105-2695

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0427000

REAR ACCESS COVER & MANUAL COMPARTMENT

8 5 9

10 7

6 4 1 12 3 2

ID0353519

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 REAR PANEL 1 LATCH, ADJUST LEVER (LOCKING) 6 FLG LK SCREW (M6-1.00 X 20MM) 1 HINGE COVER 1 HINGE COVER 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 BOLT (M8-1.25 X 16MM,BUT SOC) 4 FLG LOCKNUT (M8-1.25) 2 WASHER (M12, HARDENED) 2 CUSHION 1 MANUAL COMPARTMENT

301-4984 117-558 106-379 301-4982 301-4983 107-193 106-385 106-070 105-1979 106-386 106-397 362-1620 250-063

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353519

LIFT ARM MOUNTING BEGINS WITH S/N: DWPSK105PN0002526

SEE FOOTNOTE 1

10 2

8 12 13 14

19 4 5

6 13

3 14

ID0740648

LIFT ARM MOUNTING BEGINS WITH S/N: DWPSK105PN0002526 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 LOADER ARMS 4 COMPOSITION BUSHING (1.25") 4 COMPOSITION BUSHING (1.25") 2 LIFT STOP 2 TAB PIN (1.25" X 2.75") 2 FLG SCREW (M10-1.50 X 25MM) 3 WELD PLATE (SP2D) 2 TAB PIN (1.25 X 5.25) 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 2 TAB PIN (1.25 X 4.0) 2 SPACER 4 WASHER (3/8") 6 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 4 SCREW (M10-1.50 X 35MM) 3 FLG LK BOLT (5/16-NC X 1.75") 2 CYL (2.0 X 1.25 X 16.0) 3 BOLT ON CLAMP (5/8" X 5/8" SET) 2 SNAPPER PIN (3/8" X 2-3/4")

303-3500 125-1094 125-1000 303-3333 301-6681 105-799 323-551 301-6683 106-570 106-561 300-3496 184-888 105-264 105-894 105-876 105-824 151-091 111-146 110-833

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE CLAMP PLATES FROM 111-146 BOLT ON CLAMP (5/8" X 5/8" SET). 1. PART RELATED TO SERIAL NUMBER BREAK.

NOTE:

ID0740648

LIFT ARM MOUNTING ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525

SEE FOOTNOTE 1 2

14 1

2 7 15 11

9 4 19 5 6 3 11 12

ID0353763

LIFT ARM MOUNTING ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 LOADER ARM 4 COMPOSITION BUSHING (1.25") 4 COMPOSITION BUSHING (1.25") 2 LIFT STOP 2 TAB PIN (1.25" X 2.75") 2 FLG LK SCREW (M10-1.50 X 25MM) 2 TAB PIN (1.25 X 5.25) 2 TAB PIN (1.25 X 4.0) 2 SPACER 4 WASHER (3/8") 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 35MM) 2 CYL (2.0 X 1.25 X 16.0) 3 WELD PLATE (SP2D) 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 3 BOLT ON CLAMP (5/8" X 5/8" SET) 3 FLG LK BOLT (5/16-NC X 1.75") 2 SNAPPER PIN (3/8" X 2-3/4")

301-6674 125-1094 125-1000 303-3333 301-6681 105-799 301-6683 300-3496 184-888 105-264 105-894 105-876 151-091 323-551 106-570 106-561 111-146 105-824 110-833

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE CLAMP PLATES FROM 111-146 BOLT ON CLAMP (5/8" X 5/8" SET) 2. PART AFFECTED BY SERIAL NUMBER BREAK.

NOTE:

ID0353763

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK105PN0002526

3 19 4

9 18

5 17

1 11 10 8

14 15 13

ID0740481

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK105PN0002526 REF PART NO. NUMBER

QTY

1 303-3500 2 181-974 3 179-907 4 181-1002 5 177-1091 6 106-469 7 106-470 8 303-3527 9 302-9703 10 184-065 11 105-969 12 125-1224 13 177-1092 14 105-2424 15 105-2425 16 303-6393 17 303-6335 18 107-043 19 106-535 20 125-538 21 150-4129

1 LOADER ARMS 1 TAPERED INSERT (1.5") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25" DIA, 1.50" HEAD) 1 TAPERED PIN (1.25" X 4.188") 1 FLG SCREW (M12-1.75 X 30MM) 1 FLG SCREW (M16-2.0 X 40MM) 1 QUICK ATTACHMENT PLATE (1.378") 1 ULTRACOMP BUSHING (1.25") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 COMPOSITION BUSHING (1.375"X1.75"X2.00") 2 TAPERED PIN (1.375" X 4.437", W/ GROOVE) 2 SNAP RING (1.375") 2 WASHER (1.375") 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 35MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 COMPOSITION BUSHING (1.5") 1 CYL (2.5 X 1.25 X 10.0)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ARE RELATED TO THE BEGINS WITH SERIAL NUMBER BREAK. 2. SK1050 UNITS AFTER SERIAL BREAK USE PLATE 303-3527, SHOWN ON THIS PAGE, AND UNITS BEFORE BREAK USE PLATE 303-6998. FOR UNITS BEFORE BREAK SEE PARTS PAGE ID0353790. PLATE 303-3527 HAS SUPERSEDED PLATE 303-6997. THEY ARE EQUIVALENT.

NOTE:

ID0740481

ATTACHMENT PLATE MOUNTING ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525

5 6 8

17 12 13 14

10 11

15 16

3 2

4 1

3 2

ID0353790

ATTACHMENT PLATE MOUNTING ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 LOADER ARM 3 TAPERED INSERT (1.5") 2 TAPERED PIN (1.500" X 4.330") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25") 1 TAPERED PIN (1.25" X 3.54") 3 COMPOSITION BUSHING (1.5") 1 ULTRACOMP BUSHING (1.25") 1 FLG SCREW (M12-1.75 X 30MM) 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 FLG SCREW (M16-2.0 X 40MM) 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 40MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 QUICK ATTACHMENT PLATE 1 CYL (2.5 X 1.25 X 10.0)

301-6674 181-974 179-104 179-907 181-982 179-908 125-538 302-9703 106-469 105-969 106-470 323-625 323-626 107-483 106-535 324-730 150-4129

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUVALENT USE LOCTITE 277 OR EQUVALENT USE LOCTITE 277 OR EQUVALENT SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 USE LOCTITE 242 OR EQUVALENT; SEE FOOTNOTES 1 & 2 USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ARE AFFECTED BY THE SERIAL NUMBER BREAK. 2. ATTACHMENT PLATE 324-730 IS OBSOLETE. IF REPLACING USE PLATE 303-6998, PIN 177-1091, TAPER LOCK 181-1002, INDIACATOR ROD 303-6335, INDICATOR TUBE 303-6393, AND BOLT 107-043.

NOTE:

ID0353790

AUTO LATCH

14 1 9

6 8

4 10 11

7 5

ID0423744

AUTO LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 WASHER (5/16") 1 BENT TAB 1 BENT TAB 2 LOCKNUT (5/16-NC) 2 LATCH PIN 2 ATTACHMENT LEVER 2 KNOB (1/2" NC STEEL INSERT) 2 FLG LK BOLT (1/2-NC X 1") 2 NUT (3/8 NC) HEX 2 BOLT (3/8-NC X 2-1/4") 2 ROLL PIN (1/4" X 1-1/2") 2 COMPRESSION SPRING 2 JAM NUT (3/8-NC) 2 BOLT (5/16-NC X 1.375")

105-117 302-3046 302-3045 105-089 301-9227 302-2825 105-2183 105-829 105-053 105-162 105-510 118-424 105-1547 106-517

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, NEAR SHANK SEE NOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

1. DO NOT OVERTIGHTEN. HANDLE MUST ROTATE ON BOLT. 2. BOLT #10 PROTRUDES THRU #2 TAB AS A ROTATION STOP. APPLY LOCTITE ON THREADS CLOSE TO #6 ATTACHMENT LEVER

ID0423744

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

10 6

1 9

ID0281002

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

ID0281002

NOTES:

ID0134963

CONTROL COMPONENTS

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105

4 8

3 10 9 2

ID0469196

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 BRAKE PIN 1 BRAKE MOUNT PLT 1 COMPRESSION SPRING (4.00") 1 LOCKNUT (7/16-NF) 1 VENT (04N) 1 WASHER (M12, HARDENED) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYLINDER (1.50 X 2.5 STROKE) 1 LOCK COLLAR

302-5445 302-5442 105-2323 105-188 150-5203 106-397 105-830 105-833 150-5202 302-5446

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0469196

PARK BRAKE BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106

10 9 8 7

6 4

13 WIDE TRACK NARROW TRACK

1 2

ID0691840

PARK BRAKE BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 CYLINDER (1.50 X 2.5 STROKE) 1 VENT (04N) 1 CONNECTOR (04N-04O) 1 BRAKE ARM MOUNT BRACKET 3 FLG LK BOLT (1/2-NC X 1-1/4") 1 LOCK COLLAR 1 COMPRESSION SPRING (4.00") 1 BRAKE ARM SLIDE 1 WASHER (M12, HARDENED) 1 LOCKNUT (7/16-NF, GR C, PRV TQ) 1 BRAKE ARM 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC, GR F)

150-5202 150-5203 154-339 303-3886 105-830 302-5446 105-2323 303-3888 106-397 105-188 303-3889 105-249 105-814

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0691840

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588

1 8

6 9 3 2 5 7

ID0353529

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588 REF PART NO. NUMBER

1 301-4987 2 301-4988 3 116-869 4 105-188 5 155-912 6 105-404 7 105-830 8 105-833 9 151-097

QTY

1 1 1 1 1

DESCRIPTION

BRAKE PIN BRAKE MOUNT PLT SPRING LOCKNUT (7/16-NF) AIR VENT (02N) JAM NUT (3/4-NF) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYL (1.5" X 0.43" X 2.500")

REMARKS

SEE FOOTNOTE 1 COMES WITH ITEM# 9 (151-097), USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1.. PREVENT SHAFT FROM ROTATING WHILE TIGHTNING #4 LOCKNUT. WRENCH FLATS PROVIDED ON END OF SHAFT.

NOTE:

ID0353529

100

CONSOLE BEGINS WITH S/N: DWPSK105LL0001768

31 29 34

28 27

14 15

35 33

37 2

5 4

18 3

6 2

9 21

34 10

ID0590085

101

CONSOLE BEGINS WITH S/N: DWPSK105LL0001768 REF PART NO. NUMBER

QTY

1 302-5726 2 105-1098 3 106-387 4 362-1269 5 362-1148 6 215-1597 7 362-1942 8 302-5095 9 106-164 10 301-6885 11 303-2340 12 105-687 13 110-560 14 306-603 15 215-2013 16 106-378 17 116-881 18 105-2403 19 215-3005 20 214-301 21 106-712 22 220-2731 23 107-781 24 105-284 25 105-186 26 220-2704 27 215-3157 28 106-365 29 106-649 30 106-013 31 106-792 32 270-6991 33 217-762 34 106-574 35 303-2782 36 107-193 37 362-823

1 CONSOLE W/LIGHT 4 BOLT (M10-1.50 X 30MM,BUT SOC) 7 FLG LOCKNUT (M10-1.50) 2 U-CLIP 1 BOOT 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 4 GRIP (.75 X 4.5) 1 CONTROL REFERENCE BAR 3 FLG LK SCREW (M10-1.50 X 30MM) 1 BRACKET 1 PANEL 4 SCREW (#10-24 X 3/4",PAN TORX) 2 POP RIVET (3/16" X 1/2", ALUM) 1 AUDIO ALARM 1 IGNITION SWITCH 1 FLG LK SCREW (M6-1.00 X 12MM) 1 BULK HOSE (.375", SOLD PER 1") 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 LED LIGHT BAR (17") 1 ACCESSORY SOCKET 2 FLG SCREW (M6-1.00 X 16MM) 1 5V 500mA Voltage Regulator 12/24VIN 2 HEX SCREW (#10-24 X 5/8") 2 WASHER (3/16") 2 NUT (#10-24) 1 PV485 DISPLAY 1 HPW SWITCH (FRICTION HOLD) 0 LOCK WASHER (#6, SS) 2 SCREW ( #6-32 X .38",BUT ) 4 WASHER (3/16") 4 SCREW (#8-32 X 3/8" PAN SS) 1 WORKLIGHTS 1 ROCKER SWITCH (SPDT) 4 CLIP NUT (M6-1.00) 1 FILLER 2 SCREW (M6-1.00 X 16MM,BUT SOC) 1 COVER

DESCRIPTION

REMARKS

USE LOCTITE 495 OR EQUIVALENT

USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION USE LOCTITE 242 OR EQUIVALENT, USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION

USED ON LED LIGHTS OPTION USED ON LED LIGHTS OPTION 2X USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION USED ON NO LED LIGHTS OPTION

NOT SHOWN:

215-2793

DEUT DUST CAP 1011-346-0405

USED ON NO LED LIGHTS OPTION

FOOTNOTES:

NOTE:

ID0590085

102

CONSOLE ENDS WITH S/N: DWPSK105LL0001767

11 3 10 14

12 16

3 15

7 2

20 19

4 1 2

ID0427083

103

CONSOLE ENDS WITH S/N: DWPSK105LL0001767 REF PART NO. NUMBER

QTY

1 302-5095 2 106-387 3 105-1098 4 362-1942 5 301-6885 6 106-574 7 106-712 8 106-164 9 220-2555 10 301-6884 11 306-603 12 110-560 13 105-687 14 301-6691 15 215-2013 16 214-301 17 105-1454 18 362-1148 19 362-1269 20 215-1597

1 CONTROL REFERENCE BAR 7 FLG LOCKNUT (M10-1.50) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 4 GRIP (.75 X 4.5) 1 BRACKET 2 CLIP NUT (M6-1.00) 3 FLG SCREW (M6-1.00 X 16MM) 3 FLG LK SCREW (M10-1.50 X 30MM) 1 PV380 V2 DISPLAY 1 PANEL 1 AUDIO ALARM 2 POP RIVET (3/16" X 1/2", ALUM) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 CONTROL PANEL 1 IGNITION SWITCH 1 ACCESSORY SOCKET 1 CLAMP, BOLT-ON ("P") 1 1/4" 1 BOOT 2 U-CLIP 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK)

DESCRIPTION

REMARKS

USE LOCTITE 495 OR EQUVALENT

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1. REPLACED BY 220-10032 PV380 V3 DISPLAY. BEGINS WITH S/N: DWPSK105XXXXXXXXX.

NOTE:

ID0427083

104

CONSOLE WITH LIGHTS ENDS WITH S/N: DWPSK105LL0001767

9 22

14 3 10 23

12 8

15 13 5

7 17

2 20 18 19

4 1 2

ID0470080

105

CONSOLE WITH LIGHTS ENDS WITH S/N: DWPSK105LL0001767 REF PART NO. NUMBER

QTY

1 302-5095 2 106-387 3 105-1098 4 362-1942 5 301-6885 6 106-574 7 106-712 8 106-164 9 220-2555 10 302-5727 11 306-603 12 110-560 13 105-687 14 302-5726 15 215-2013 16 214-301 17 105-1454 18 362-1148 19 362-1269 20 215-1597 21 362-823 22 217-762 23 270-6991 24 105-2403 25 116-881 26 215-3005 27 106-224

1 CONTROL REFERENCE BAR 6 FLG LOCKNUT (M10-1.50) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 4 GRIP (.75 X 4.5) 1 BRACKET 2 CLIP NUT (M6-1.00) 3 FLG SCREW (M6-1.00 X 16MM) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 PV380 V2 DISPLAY 1 PANEL 1 AUDIO ALARM 2 POP RIVET (3/16" X 1/2", ALUM) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 CONSOLE W/LIGHT 1 IGNITION SWITCH 1 ACCESSORY SOCKET 1 CLAMP, BOLT-ON ("P") 1 1/4" 1 BOOT 2 U-CLIP 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 1 COVER 1 ROCKER SWITCH (SPDT) 1 WORKLIGHTS 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 BULK HOSE (.375", SOLD PER 1") 1 LED LIGHT BAR (17") 1 FLG SCREW (M6-1.00 X 10MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REPLACED BY P/N: 220-10032 PV380 V3 DISPLAY. BEGINS WITH S/N: DWPSK105XXXXXXXXX.

NOTE:

ID0470080

106

CLM3000 GPS KIT SK1050 T4, SK1050 S5, ST37X

6 5 1

ID0713249

107

CLM3000 GPS KIT SK1050 T4, SK1050 S5, ST37X REF PART NO. NUMBER

1 2 3 4 5 6

190-2693 220-6781 222-7232 215-3312 107-414 106-013 106-956

QTY

DESCRIPTION

REMARKS

CLM3000 GPS KIT 1 FMS - GPS 3657 W/DATA PLAN 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

ID0713249

108

CLM3000 TELEMATICS KIT SK1050 T4, SK1050 S5, ST37X

6 5

4 2

ID0713250

109

CLM3000 TELEMATICS KIT SK1050 T4, SK1050 S5, ST37X REF PART NO. NUMBER

190-2695 1 222-7232 2 220-6780 3 215-3311 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 106-574 9* 107-312 10* 240-1360

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO)

REMARKS

NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

ID0713250

110

AUXILIARY CONTROL FOOT PEDAL

25 26 22 20 21 7 13

14 7

24 27

15 11

DUAL OPTION

8 1

18 6

4 5

10 16

9 17 2 3

ID0353591

111

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 301-6665 2 105-117 3 106-160 4 106-539 5 107-582 6 106-711 7 110-082 8 105-003 9 106-387 10 105-088 11 106-386 12 301-6668 13 184-655 14 105-1189 15 110-067 16 301-6670 17 117-003 18 301-6667 19 301-6666 20 105-512 21 301-8851 22 106-989 23 106-739 24 105-1795 25 362-1135 26 215-2851 27 302-5093

1 VALVE MOUNT 1 WASHER (5/16") 1 SCREW (M8-1.25 X 120MM, CL 8.8) 1 JAM NUT (M8-1.25) 2 SHLD BOLT(3/8" X 1/4",5/16-NC) 2 WASHER (13/32") 2 CLEVIS PIN (1/4 X 11/16) 2 FLG LOCKNUT (5/16-NC) 1 FLG LOCKNUT (M10-1.50) 2 WASHER (9/16") 2 FLG LOCKNUT (M8-1.25) 1 CONTROL ROD 1 BUSHING (BREAK-OUT WRENCH) 1 CLEVIS MALE THREAD (1/4 NF) 1 CLEVIS (1/4-NF) 1 PEDAL 1 COMPRESSION SPRING - INSTALLED HEIGHT 1 PIVOT PLT 1 PIVOT MOUNT 2 COTTER PIN (.094 X .750) 1 AUX CONTROL LEVER 1 FLG LK SCREW (M8-1.25 X 35MM) 1 SHLD BLT (M12 X 20MM,M10-1.50) 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 KNOB 1 ILLUMINATED PUSH BUTTON SWITCH (SPDT) 1 SWITCH CONTROL LEVER

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

DUAL AUX OPTION DUAL AUX OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353591

112

NOTES:

ID0134963

SK1050 Yanmar® 3TNV88C

Parts Manual

Issue 15, volume 2 of 2

053-2964

113

HYDRAULICS

Auxiliary Circuit

Fwd

Rev

Fwd

Tank

Left

To Tank

Forward

Joystick

Reverse

Right

Joystick

To Tank

Two Lever Joystick Option

Single Lever Joystick Option

Regen Manifold

Rev

Ground Drive Brake

Flow to A1

0.040"

From Recirculation

Spool Valve

0.040"

Tow Valve

Tilt Cyl

Front Hydrostatic Pump (Closest to Engine)

Ground Drive Circuit

0.040"

Tow Valve

Flow to A2

0.040"

Lift Cyl

Left Ground Drive Motor

To Filter

To Tank (Drain Flow)

To Attachment

From Recirculation

Rear Hydrostatic Pump (Closest to gear pump)

To Filter

Return Circuit

Right Ground Drive Motor

Tank

From Recirculation

Cooler Bypass

Cooler

Filter

33 & 34

To Filter

114

HYDRAULIC SCHEMATIC SK1050

ID0432236

115

HYDRAULIC SCHEMATIC SK1050

Item no. Qty 1 1 2 1 3 1 5 1 6 1 7 2 8 1 21 1 21 1 22 1 23 1 2 24 25 1 26 1 31 1 32 1 33 1 34 1 35 1 Circuit Auxiliary (Pump 1) Auxiliary (Pump 2) Auxiliary (Pump 2)

Component Auxiliary Double Gear Pump Auxiliary Double Gear Pump Stationary Regen Valve Loader & Auxiliary Valve Loader Tilt Cylinder Loader Boom Cylinder(s) Quick Disconnect Manifold Ground Drive Pilot Valve Ground Drive Pilot Valve Dual Hydrostatic Pump Dual Hydrostatic Pump Ground Drive Motors Brake Control Valve Park Brake Cylinder Hydraulic Cooler Hydraulic Cooler Bypass Filter Head Filter Element Hydraulic Reservoir Test Port T1

Notes: Front Pump Rear Pump

Single Lever Option Dual Lever Option Front Pump

Rear Pump

Description

Value

Relief: (In Spool Valve)

3500 +/- 100 psig

Relief (#2 Pump's Internal 3625 psig Relief) Relief (Solenoid Activated T2 2500 +/-100 psig For Regen) Charge Pressure (Front Charge Circuits T4 330 +/-50 psig Pump) Charge Pressure (Rear Charge Circuits T3 330 +/-50 psig Pump) Install RT/LT Track FWD Minimum Ground Drive TP psig at High Idle 3800 psig Install RT/LT Track REV Minimum Ground Drive TP psig At High Idle 3800 psig

Design Notes

Supplier set at 3625 psig. Not adjusted on the production

Adjustable Adjustable Non-adjustable relief. Not measured in production. Non-adjustable relief. Not measured in production.

ID0432236

116

CONTROL VALVE MOUNTING

3 3 6 9 10

4 5

ID0428058

117

CONTROL VALVE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 JAM NUT (M12-1.75) 3 SCREW (M8-1.25 X 70MM) 4 FLG LOCKNUT (M8-1.25) 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 VALVE MOUNT 1 VALVE SD5-3 1 HANDLE (1/2-NC, GREEN) 1 LEVER 1 GPS BRACKET

107-669 106-330 106-386 106-551 106-381 301-6665 150-4131 110-530 301-7109 302-5705

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0428058

118

SINGLE JOYSTICK MOUNTING 4

6 3

8 8

ID0353915

119

SINGLE JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 302-2960 2 106-161 3 106-385 4 362-1133 5 106-551 6 158-627 7 107-025 8 106-381 9 150-3654 10 105-095

1 JOYSTICK PLT 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 1 KNOB 3 CLIP NUT (M8-1.25) 1 SOLENOID VALVE 1 SCREW (M6-1.00 X 50MM) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 1 WASHER (1/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353915

120

DUAL JOYSTICK MOUNTING 9

2 10 4 10 8

5 04

ID0353895

121

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 301-6671 2 106-551 3 159-945 4 158-627 5 106-893 6 106-161 7 106-385 8 106-381 9 105-2364 10 105-117

1 MOUNTING BRACKET 3 CLIP NUT (M8-1.25) 1 PILOT CONTROL VALVE 1 SOLENOID VALVE 1 SCREW (M6-1.00 X 55MM) 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 3 FLG LK SCREW (M8-1.25 X 25MM) 2 ROUND KNOB 2 WASHER (5/16")

DESCRIPTION

REMARKS

FOR SK752 USE 150-5752 PILOT CONTROL VALVE

USE LOCTITE 495 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0353895

122

SUPPLY HYDRAULICS 1

2 18 17

19 16

18 18

10 14

11 8 13

6 13

15 7

22 5

13 12 07

ID0354169

123

SUPPLY HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

DESCRIPTION

364-1011 1 HYDRAULIC TANK 159-638 1 S/O BR TEE (20S-16H-12H-06S) 195-1268 1 RADIATOR/OIL COOLER 150-5969 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 150-5820 1 DOUBLE GEAR PUMP 150-2693 1 S/O COUPLER (16S-16H90-12H90) 150-4938 1 S/O BR TEE (10S-12H90-12H90) 150-1022 1 ELBOW (10S-10H, LONG) 150-4231 1 S/O COUPLER (10S-16H90-10H90) 116-044 1 BULK HOSE (5/8", SOLD PER 1"") 116-636 12 BULK HOSE (3/4", SOLD PER FT) 116-636 21 BULK HOSE (3/4", SOLD PER FT) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-4939 1 S/O COUPLER (10S-12H90) 116-460 42 BULK HOSE (1", SOLD PER FT) 116-460 63 BULK HOSE (1", SOLD PER FT) 111-011 4 WORM CLAMP (1" TO 1-3/4") 110-332 1 BOLT-ON CLAMP (1-5/8") 106-396 1 WASHER (M10, HARDENED) 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 157-041 1 O-RING (152 D70)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) BEGINS WITH S/N

USE 1 @ 5.5"

INCLUDED IN 150-4230 TANDEM HYDRO PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0354169

124

RETURN & FILTER HYDRAULICS

10 14 3

5 13

7 12

10 11

10 1 TO TANK

8 2 6

8 3

ID0354171

125

RETURN & FILTER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 155-183 1 S/O COUPLER (16S-12H90) 2 195-1268 1 RADIATOR/OIL COOLER 3 155-174 2 S/O COUPLER (12S-12H90) 4 159-386 1 FILTER HEAD (12SF-12SF) 5 149-412 1 FILTER ELEMENT (1-UNF) 6 116-636 17 BULK HOSE (3/4", SOLD PER FT) 7 155-161 1 S/O COUPLER (12S-16H) 8 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 9 116-636 28 BULK HOSE (3/4", SOLD PER FT) 10 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 11 116-460 20 BULK HOSE (1", SOLD PER FT) 12 301-6763 1 CATCH TRAY 13 105-820 2 FLG LK BOLT (1/4-NC X 3/4") 14 514-128 1 S/O COUPLER (10S-12H)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0354171

126

COOLER BY-PASS HYDRAULICS

5 2

ID0427177

127

COOLER BY-PASS HYDRAULICS REF PART NO. NUMBER

QTY

1 195-1268 2 110-026 3 150-5965 4 159-638 5 116-636

1 RADIATOR/OIL COOLER 2 WORM CLAMP (1/2" TO 1-1/4") 1 BYPASS (60 PSI CRACK) 1 S/O BR TEE (20S-16H-12H-06S) 13 BULK HOSE (3/4", SOLD PER FT)

REMARKS

DESCRIPTION

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-2604 ENDS WITH S/N: 150-5965 BEGINS WITH S/N:

SK800; S/N: SK800; S/N::

SK1050 SK1050

NOTE:

ID0427177

128

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N:

7 1

4 8 6

2 3 7

ID0469784

129

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 154-235 2 CONNECTOR (08S-08O90) 2 150-5820 1 DOUBLE GEAR PUMP 3 156-973 2 BRANCH TEE (08O-04O-10S) 4 159-156 2 QDC ADAPTER (02-040F) 5 150-4131 1 VALVE SD5-3 6 150-5772 1 HOSE (08OFX-65"-3000 SLV) 7 150-5807 1 HOSE (08OFX-75"-3000 SLV) 8 118-217 64 SPIRAL WRAP (3/4" SOLD PER FT)

REMARKS

SEE FOOTNOTE 1

USE 32" OF 118-217 SPIRAL WRAP USE 32" OF 118-217 SPIRAL WRAP USE 2 @ 32"

NOT SHOWN:

FOOTNOTES:

1. 150-5280 DOUBLE GEAR PUMP BEGINS WITH S/N:

, 150-4132 HYDRAULIC PUMP ENDS WITH S/N:

NOTE:

ID0469784

130

AUXILIARY PUMP PRESSURE HYDRAULICS

1 8

11 1

7 2 6

10 4 3 12

ID0354200

131

AUXILIARY PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 CONNECTOR (08S-08O90) 1 HYDRAULIC PUMP 2 BRANCH TEE (08O-04O-10S) 2 QDC ADAPTER (02-040F) 1 UNLOADING RELIEF VALVE 2 CONNECTOR (08S-08O) 2 SCREW (M6-1.00 X 60MM) 1 VALVE SD5-3 2 FLG LOCKNUT (M6-1.00) 1 HOSE (08OFX-65"-3000 SLV) 1 HOSE (08OFX-65"-3000 SLV) 1 HOSE (08OFX-20"-3000)

154-235 150-4132 156-973 159-156 150-4134 154-233 106-595 150-4131 106-385 150-5772 150-5772 154-720

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0354200

132

AUXILIARY HYDRAULICS

DUAL OPTION

7 27

5 4

3 11 12

10 13

19 18

TO TANK

17 9 22 29

14 18

19 31

26 30 18

DUAL OPTION SEE FOOT NOTE 1

ID0427831

133

AUXILIARY HYDRAULICS REF PART NO. NUMBER

QTY

1 150-4131 2 184-655 3 106-232 4 105-091 5 105-117 6 301-8851 7 362-1135 8 159-638 9 117-210 10 154-235 11 154-254 12 150-4611 13 150-4611 14 154-694 15 115-963 16 106-570 17 106-561 18 154-279 19 154-220 20 150-2410 21 106-332 22 105-894 23 105-1284 24 159-871 25 159-870 26 154-264 27 215-2851 28 302-5093 29 105-1904 30 302-4968 31 154-255

1 VALVE SD5-3 1 BUSHING (BREAK-OUT WRENCH) 1 SCREW (M8-1.25 X 16MM) 1 LOCK WASHER (5/16") 1 WASHER (5/16") 1 AUX CONTROL LEVER 1 KNOB 1 S/O BR TEE (20S-16H-12H-06S) 1 ABRASION SLEEVE (1.25" X 100") 1 CONNECTOR (08S-08O90) 1 CONNECTOR (08S-08O90, XL) 1 HOSE (08OFX-74"-4000) 1 HOSE (08OFX-74"-4000) 1 HOSE (04OFX-98"-3000) 2 ABRASION SLEEVE (1.59" X 75"") 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 3 CONNECTOR (08O-10S) 2 CONNECTOR (04O-06S) 1 QDC MANIFOLD 2 SCREW (M10-1.50 X 70MM) 2 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 1 DUST CAP (3/8" QD) 1 DUST CAP 1 DUST CAP 1 CONNECTOR (08O-10S45) 1 ILLUMINATED PUSH BUTTON SWITCH (SPDT) 1 SWITCH CONTROL LEVER 2 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP 1 AUX GUARD 1 UNION (04O-04OFX90)

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR COUPLING KITS

NOT SHOWN:

150-3702 1/2" MALE COUPLING KIT 150-3703 3/8 MALE COUPLING KIT 150-3704 1/2"FEMALE COUPLING KIT

FOOTNOTES:

1. SEE DUAL AUXILIARY PP ID0427836 FOR PARTS BREAKDOWN.

NOTE:

ID0427831

134

DUAL AUXILIARY

1 14 10

12 16

16 8 9

ID0427836

135

DUAL AUXILIARY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 DIVERTER (6WAY/2P) 4 LOCKNUT (5/16-NC) 2 CONNECTOR (10S-10O) 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (04O-04OFX45) 2 QDC ADAPTER (08-10SM) 2 QDC BODY (08-10SM) 1 QDC BODY (06-06SM) 1 DUAL QDC MANIFOLD 2 CONNECTOR (10S-10O90) 2 HARDLINE (-10) 1 HARDLINE (-04) 4 BOLT (5/16-NC X 5-3/4", SOC) 2 SHORT TAB 2 FLG LK SCREW (M8-1.25 X 20MM) 2 LONG TAB

150-5060 105-089 154-301 154-226 154-230 150-1959 150-5066 150-5065 150-5064 150-5005 154-298 150-5061 150-5079 105-2340 302-5230 106-991 302-5229

DESCRIPTION

REMARKS

SERVICE PART 157-129 O-RING (025 D90)

TORQUE TO 20 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0427836

136

LIFT ARM HYDRAULICS 1 2 20 14 12

16 13 9

18 5 6

11 7

8 15 4 10

ID0354675

137

LIFT ARM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 VALVE SD5-3 1 BRANCH TEE (06S-04O-04O) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (04S-06O90) 1 ABRASION SLEEVE (1.25" X 46") 1 ABRASION SLEEVE (1.25" X 33") 1 ABRASION SLEEVE (1.25" X 58") 1 ABRASION SLEEVE (1.25" X 44") 2 CYL (2.0 X 1.25 X 16.0) 2 HYDRAULIC LINE (-06) 1 HOSE (04OFX-44"-3000) 1 HOSE (04OFX-42"-3000) 1 HOSE (04OFX-30"-3000 AR) 1 HOSE (040FX-54"-3000) 2 O-RING (011 D90) 2 CABLE TIE (1/2") 20" LG 2 SADDLE CLAMP 2 FLG SCREW (M10-1.50 X 25MM) 2 BOLT-ON CLAMP (1-5/8") 1 BRANCH TEE, XL (06S-04O-04O)

150-4131 150-4115 154-252 514-049 117-215 117-245 117-690 117-189 151-091 150-4036 154-693 515-013 149-915 154-692 157-037 110-031 105-1734 106-724 110-332 150-2615

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

ADD WASHER 106-396 ON NUT SIDE OF CLAMP WHEN INSTALLING.

NOTE:

ID0354675

138

TILT CYLINDER HYDRAULICS

5 1 2 3 5

ID0354685

139

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 CYL (2.5 X 1.25 X 10.0) 1 CONNECTOR (06S-06O) 1 HOSE (06OFX90S-103"-3000) 1 HOSE (06OFX90S-103"-3000) 2 ABRASION SLEEVE (1.25" X 106") 1 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O90,LG) 1 VALVE SD5-3 1 O-RING (011 D90)

150-4129 154-221 150-1195 150-1195 105-1123 154-342 154-471 150-4131 157-037

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0354685

140

PILOT CONTROL HYDRAULICS

TO BRAKE CYL

9 7

8 1 5

PORT "P"

3 4

12 6 5 TO TANK

4 20

14 11 3

16 15

ID0354541

141

PILOT CONTROL HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 PILOT CONTROL VALVE 1 QDC ADAPTER (02-040F) 4 CONNECTOR EXTRA HEX (04S-04O, ORF .040") 4 UNION (04O-04OFX90) 2 BRANCH TEE (06S-04O-04O) 6 CONNECTOR (04O-06S) 1 UNION (06S-06OFX90) 1 SOLENOID VALVE 1 BRANCH TEE (06S-06O-06O) 1 REDUCER (04O-06OF) 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 1 HOSE (04OFX90S-14"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 CONNECTOR (04O-04OFX45) 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-11"-3000)

159-945 159-156 150-7083 154-255 154-230 154-220 154-343 158-627 154-346 154-373 150-5969 515-065 515-054 515-054 515-054 515-054 515-054 150-1959 154-252 150-3698

DESCRIPTION

REMARKS

FOR SK752 USE 150-5752 PILOT CONTROL VALVE

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: CAP SCREW 500-3451

NOTE:

ID0354541

142

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) 21 8 2

"P"

"T" "F"

"E"

7 "5" "D"

"C"

3 4

TO TANK

4 14 1 3

4 16

4 15

"5"

17 "D" "C"

"T"

"E"

"P"

"F"

ID0354648

143

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 1 QDC ADAPTER (02-040F) 4 CONNECTOR EXTRA HEX (04S-04O, ORF .040") 4 UNION (04O-04OFX90) 2 BRANCH TEE (06S-04O-04O) 5 CONNECTOR (04S-04O) 1 PLUG (04S) 1 KNOB 1 SOLENOID VALVE 1 UNION (04S-04OFX90) 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 1 HOSE (04OFX90S-14"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX45-11"-3000) 1 CONNECTOR (04O-04OFX45) 1 CONNECTOR (04S-04O90) 1 BRANCH TEE (06S-04O-04O)

150-5969 159-156 150-7083 154-255 154-230 154-278 154-383 362-1133 158-627 514-257 150-3654 515-065 515-054 515-054 515-054 515-054 515-054 150-3698 150-1959 154-252 150-4449

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: CAP SCREW 500-3451

NOTE:

ID0354648

144

PARK BRAKE HYDRAULICS 6 5

1 7

ID0469198

145

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 154-339 2 150-5203 3 150-5202 4 158-627 5 154-373 6 154-346 7 150-1422

1 1 1 1 1 1 1

DESCRIPTION

CONNECTOR (04N-04O) VENT (04N) CYLINDER (1.50 X 2.5 STROKE) SOLENOID VALVE REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) HOSE (04OFX45-44"-3000)

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0469198

146

PARK BRAKE HYDRAULICS 6 5 4

2 1 7 03

ID0355011

147

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

153-241 155-912 151-097 158-627 154-373 154-346 150-1422

DESCRIPTION

CONNECTOR (04O-02N) AIR VENT (02N) CYL (1.5" X 0.43" X 2.500") SOLENOID VALVE REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) HOSE (04OFX45-44"-3000)

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0355011

148

GROUND DRIVE HYDRAULICS

6 2

10 9 2

3 4

7 2 5

ID0599694

149

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-5969 1 HYD TANDEM PUMP HPP2A 19CC/19CC/7CC/7CC 2 154-279 6 CONNECTOR (08O-10S) 3 155-193 2 REDUCER (10S-08SF) 4 154-254 2 CONNECTOR (08S-08O90, XL) 5 154-256 2 UNION (08O-08OFX90) 6 155-572 2 HYD MTR (GEROLER) 20.6 CID 7 118-217 96 SPIRAL WRAP (3/4" SOLD PER FT) 8 154-943 1 HOSE (08OFX45-30"-3000) 9 154-943 1 HOSE (08OFX45-30"-3000) 10 150-4307 1 HOSE (08OFX45-33"-3000) 11 150-4307 1 HOSE (08OFX45-33"-3000)

REMARKS

USE 4 @ 24" USE 24" OF 118-217 SPIRAL WRAP USE 24" OF 118-217 SPIRAL WRAP USE 24" OF 118-217 SPIRAL WRAP USE 24" OF 118-217 SPIRAL WRAP

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0599694

150

HYDRAULIC CONTROL VALVE

5V13404020

6 2 3

12 13 5CLO305101

5V08404001

8 9 15 10 Isometric view

16 17 18

ID0354780

151

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

150-4131 500-1165 500-731 500-1435 157-218 150-1799

QTY

DESCRIPTION

REMARKS

VALVE SD5-3 SPRING RETURN KIT (SD4) SPOOL BONNET PLUG (SD5 THD) O-RING RELIEF VALVE SD5 DIRECT ACTING VENDER P/N: 5V13404020 VENDER P/N: 5V08404001

500-736 500-1170 499-143 500-1437 500-1436 149-664 499-138 499-134 499-135 499-137

PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) LEVER RING (5PY) VALVE BODY CHECK VALVE JOYSTICK LEVER ASSEMBLY ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CAP

INCLUDES REF NO. 13 INCLUDES REF NO.S 15 THRU 18, VENDER P/N: 5CLO305101

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0354780

152

HYDRAULIC CYL (2.5 X 1.25 X 10.0)

6 11 13

7 8 4 9 10 3 2

ID0354715

153

HYDRAULIC CYL (2.5 X 1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-4129 150-4128 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

ID0354715

154

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

7 8 4 9 3

2 03

ID0015652

155

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

ID0015652

156

NOTES:

ID0134963

157

ELECTRICAL

158

See loose-leaf schematic included with this manual.

159

WIRE LIST CIRCUIT NO. WIRE COLOR BLACK/RED 1A BLACK/BLUE 1B BLACK/YELLOW 1D BLACK/ORANGE 1E RED 2 RED 2C RED/ORANGE 2D RED/WHITE 2E YELLOW/GREEN 2F RED/WHITE 3 RED/BLACK 4 RED/ORANGE 5 BLUE 6 BROWN 7 RED/BROWN 8 ORANGE/BLUE 9 ORANGE 9A ORANGE/GREEN 10 ORANGE/BLUE 10A GREEN/ORANGE 10B WHITE/BLACK 11 GRAY/WHITE 12 ORANGE/WHITE 13 RED/WHITE 14 BROWN/YELLOW 15 RED/GREEN 16 RED/BLUE 17 RED/BLACK 18 RED/BROWN 19 RED/YELLOW 20 YELLOW/ORANGE 21 YELLOW/WHITE 22 GREEN/WHITE 23 PURPLE 24 RED/ORANGE 25 ORANGE/GRAY 26 RED/BLUE 27 WHITE/BROWN 28 TAN/WHITE 29 PINK/BLACK 30 BLUE/ORANGE 31 GREEN 32 ORANGE/GRAY 32A GRAY/BLACK 33

DESCRIPTION MED GROUND LOW GROUND DISPLAY GROUND ENG GROUND BATTERY POWER PRIMARY CIRCUIT ALTERNATOR POWER GLOW PLUG FUSE TO RELAY START STARTER MOTOR FUSE TO S.M. RELAY EGR FUSE TO RELAY FUSE TO IGN SWITCH IGN SWITCH TO ACC FUSE START CIRCUIT IGN SWITCH TO IGN RELAY ALTERNATOR SIGNAL TO ECU IGN FUSE TO IGN RELAY IGNITION CIRCUIT ALT FUSE TO ALT DIODE FMS IGNITION CIRCUIT DPF PRESSURE(PIN4) TO ECU DPF RETURN TO ECU FUEL PUMP FUSE TO BH REMOTE STOP DPF PRESSURE(PIN5) TO ECU DPF PRESSURE(PIN3) TO ECU ECU TO EGR RELAY DPF INLET TEMP DPF MID TEMP ECU TO STR MTR RELAY ENGINE CONNECTOR TO STR MTR RELAY GLOW PLUG RELAY TO ECU CAN HI CAN LOW GLOW PLUG RELAY TO GLOW PLUG ECU POWER DIODE TO ALTERNATOR DISPLAY STAND BY POWER EGR RELAY TO ENGIN CONNECTOR ENGINE CONNECTOR (RED 12PIN) ‐ PIN2 ENGINE CONNECTOR (RED 12PIN) ‐ PIN3 FUEL PUMP POWER DUAL AUX SWITCH TO VALVE REMOTE STOP SWITCH TO RELAY ENGINE CONNECTOR (RED 8PIN) ‐ PIN1

160

WIRE LIST CIRCUIT NO. WIRE COLOR BLUE 34 RED/BLUE 35 ORANGE/YELLOW 36 ORANGE/WHITE 37 GREEN/YELLOW 38 GRAY/BLACK 39 ORANGE/PURPLE 40 PURPLE/WHITE 41 BROWN/YELLOW 42 GREEN/BLUE 43 BROWN/YELLOW 44 ORANGE/PURPLE 45 BLUE/WHITE 46 TAN/BLACK 47 PURPLE/ORANGE 48 BLUE/YELLOW 49 YELLOW/BLUE 50 GREEN/BLUE 51 PURPLE/WHITE 52 BLACK/YELLOW 53 PINK/BLUE 57 PINK/WHITE 58 TAN/RED 59 PURPLE/BLACK 60 WHITE/PINK 61 RED 62 BLACK 63 WHITE/TAN 64 WHITE/GREEN 65 WHITE/GRAY 66 BLUE/WHITE 67 WHITE/BLUE 68 WHITE/BROWN 69 BROWN/WHITE 70 WHITE/PURPLE 71 TAN/GREEN 72 YELLOW/BROWN 73 BROWN/YELLOW 74 WHITE/GRAY 75 YELLOW/WHITE 76 BLUE/GREEN 78 YELLOW/BLACK 79 GRAY/BLUE 80 BLUE/RED 81

DESCRIPTION ENGINE CONNECTOR (RED 8PIN) ‐ PIN2 FMS FUSED BATT POWER YDT (PIN 4) TO ECU ENGINE CONNECTOR (RED 8PIN) ‐ PIN3 ENGINE CONNECTOR (RED 8PIN) ‐ PIN4 ENGINE OIL PRESSURE SWITCH ENGINE CONNECTOR (RED 8PIN) ‐ PIN5 ENGINE CONNECTOR (RED 8PIN) ‐ PIN6 ENGINE CONNECTOR (RED 8PIN) ‐ PIN7 ENGINE CONNECTOR (RED 8PIN) ‐ PIN8 ECU TO PARK BRAKE SWITCH PARK BRAKE SWITCH TO ECU ENGINE CONNECTOR (RED 12PIN) ‐ PIN5 ENGINE CONNECTOR (RED 12PIN) ‐ PIN6 ENGINE CONNECTOR (RED 12PIN) ‐ PIN7 ENGINE CONNECTOR (RED 12PIN) ‐ PIN8 ENGINE CONNECTOR (RED 12PIN) ‐ PIN9 ENGINE CONNECTOR (RED 12PIN) ‐ PIN10 ENGINE CONNECTOR (RED 12PIN) ‐ PIN11 ENGINE CONNECTOR (GREY) ‐ PIN10 ENGINE CONNECTOR (GREY) ‐ PIN11 ENGINE CONNECTOR (GREY) ‐ PIN12 ENGINE CONNECTOR (GREY) ‐ PIN1 ENGINE CONNECTOR (GREY) ‐ PIN2 ENGINE CONNECTOR (GREY) ‐ PIN3 ENGINE CONNECTOR (GREY) ‐ PIN7 ENGINE CONNECTOR (GREY) ‐ PIN8 ENGINE CONNECTOR (GREY) ‐ PIN4 ENGINE CONNECTOR (GREY) ‐ PIN5 ENGINE CONNECTOR (GREY) ‐ PIN6 ENGINE CONNECTOR (YELLOW) ‐ PIN7 ENGINE CONNECTOR (YELLOW) ‐ PIN8 ENGINE CONNECTOR (YELLOW) ‐ PIN5 ENGINE CONNECTOR (YELLOW) ‐ PIN6 ENGINE CONNECTOR (YELLOW) ‐ PIN3 ENGINE CONNECTOR (YELLOW) ‐ PIN4 ENGINE CONNECTOR (YELLOW) ‐ PIN9‐10 ENGINE CONNECTOR (YELLOW) ‐ PIN11‐12 121 OHM RESISTOR (EOP SW.) TO ECU PARK BRAKE SW TO SOLENOID REGULATOR(5V) TO THROTTLE THROTTLE RETURN TO REGULATOR THROTTLE SIGNAL TO DISPLAY LIGHT SWITCH TO LIGHTS

161

WIRE LIST CIRCUIT NO. WIRE COLOR BLUE/YELLOW 82 RED/WHITE 83 none 84 BLUE/GRAY 87 BLUE 88 PURPLE/RED 89 PINK/GREEN 90 PURPLE/WHITE 201 GREEN 204 WHITE 205 RED 206 GRAY 207

DESCRIPTION DISPLAY TO HYD OIL TEMP SWITCH ACCESSORY SOCKET SHIELD ALARM DUAL AUX FUSE TO SWITCH LIGHT &amp; DELAY TIMER RELAY TO FUSES LIGHT FUSE TO LIGHT SWITCH REMOTE E‐STOP JUMPER USB DATA+ USB DATA‐ USB VBUS USB SHIELD

162

COMPONENTS LIST REF. NO C1 C4 C5 C6 D1 DS1 DS2 DS3 F1 F10 F11 F12 F13 F14 F15 F16 F2 F3 F4 F5 F6 F7 F8 F9 K1 K2 K3 K4 K5 K6 L1 L3 LS1 R1 R2 R3 S1 S2 S3 S4 S5 S6 S7 SP1 SP2 U1 U2 U3 U4

PART NO. 215‐1165 214‐301 500‐3015 500‐2984 211‐299 215‐2508 215‐2613 215‐2613 215‐0088 211‐295 211‐291 211‐292 211‐289 211‐291 211‐291 211‐289 215‐0087 215‐0088 211‐289 211‐293 211‐295 211‐291 211‐293 211‐293 215‐2779 215‐2779 215‐2779 215‐2779 215‐2748 158‐627 150‐4917 306‐603 215‐2294 215‐2237 215‐1711 215‐2636 215‐3188 217‐762 215‐3157 215‐1597 215‐0089 215‐3055 214‐854 220‐2704 220‐2527 220‐2731

DESCRIPTION BATTERY ACCESSORY SOCKET ALTERNATOR STARTER ALTERNATOR DIODE FRONT LED LIGHT REAR LED LIGHT ‐ RIGHT REAR LED LIGHT ‐ LEFT PRIMARY FUSE IGN FUSE ALT FLD FUSE ACC SKT FUSE FMS FUSE PWR WORK LIGHTS FUSE DUAL AUX FUSE FMS FUSE IGN ALTERNATOR FUSE GLOW PLUGS FUSE DISPLAY FUSE ENG ECU FUSE STR MTR FUSE FUEL PMP FUSE IGN SW FUSE EGR FUSE GLOW PLUG RELAY STARTER MOTOR RELAY IGNITION RELAY LIGHT & DELAY TIMER RELAY EGR VALVE RELAY ENG STOP RELAY BRAKE SOLD DUAL AUX VALVE ALARM RESISTOR RESISTOR CAN RESISTOR BATT. DISCONNECT SWITCH IGNITION SWITCH WORK LIGHT SWITCH THROTTLE SWITCH PARK BRAKE SWITCH DUAL AUX SWITCH REMOTE ENG STOP SWITCH ENGINE OIL PRESSURE SWITCH HYD. OIL TEMP SWITCH ECU PV485 DISPLAY TELEMATICS VOLT REGULATOR

NOTES

YANMAR SUPPLIED YANMAR SUPPLIED 20" BAR LIGHT 6" OVAL LIGHT 6" OVAL LIGHT 60A AMI FUSE 30A MINI FUSE 10A MINI FUSE 15A MINI FUSE 3A MINI FUSE 10A MINI FUSE 10A MINI FUSE 3A MINI FUSE 80A AMI FUSE 60A AMI FUSE 3A MINI FUSE 20A MINI FUSE 30A MINI FUSE 10A MINI FUSE 20A MINI FUSE 20A MINI FUSE 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 33‐1AH‐C‐U01‐12VDC BACKHOE OPTION

121 OHM 5.1K OHM 120 OHM

BACKHOE OPTION YANMAR SUPPLIED YANMAR SUPPLIED OPTIONAL (GPS ONLY)

163

HARNESS LIST REF. NO PART NUMBER QUANTITY 1

215‐2983

DESCRIPTION Frame Harness SK1050 T4 W/S5 UPDATES; BEGINS WITH S/N: DWPSK105LL0001768 SK1050 S5; BEGINS WITH S/N: DWPSK105LL0001804

215‐3236

Light Harness (Optional) SK1050 T4 W/S5 UPDATES; BEGINS WITH S/N: DWPSK105LL0001768 SK1050 S5; BEGINS WITH S/N: DWPSK105LL0001804

3 4 5 6 7 8 9

215‐0082 215‐0083 215‐0084 215‐0081 215‐0097 215‐1626 215‐1964

1 1 1 1 1 1 1

Battery Cable (Red) (Battery to Disconnect) Battery Cable (Red) (Starter to Disconnect) Battery Cable (Red) (Fuse panel to Disconnect) Battery Cable (Blk) (Battery to Engine Ground) Dual Aux. Solenoid Valve Harness (Optional) Ground Strap YDT Jumper

164

See loose-leaf schematic included with this manual.

165

ELECTRICAL SCHEMATIC

SK1050A- YANMAR BEGINS w/Sn:DWPSK105CJ0000590 Circuit

Wire Color Function

wht

Spare fuse 30a

blk

High current ground

red

Battery circuit

red/wht

Alternator to inline 80 amp Maxi Fuse to Battery

yel/grn

Starter Soleniod to GEP (22) Start Relay(30)

red/wht

GEP (11) Starter Relay (87) to GEP (70) F3 30a Start Relay

red/blk

GEP (2) ERG Valve Relay (30) to GEP (69) F4 20a ERG Fuse

red/org

Ignition (1) to GEP (55) F8 10a Fuel Pump fuse

blu

Ignition (3) to GEP (65) Accy F2 10a

brn

ECU "K" (35) to Ignition (2)

red/brn

org

Alt. (2) to GEP (44)

org/blu

Alt.(1) to ECU"K" (66)

wht/blk

ECU A (12) to DPF Pressure Sensor (4)

gry/wht

ECU "K" (77) to DPF Pressure/MID/ Inlet Grnd (2,1,1)

org/grn

FMS (@ Sig) to GEP (38,Diode D1)

red/wht

ECU "K" (63) to DPF Pressure Sensor (5)

brn/yel

ECU "K" (24) to DPF Pressure Sensor (3)

red/grn

ECU "K" (68) to GEP (8) EGR Valve Relay (86)

red/blu

ECU "K" (81) to TO DPF Inlet Temp (2)

red/blk

ECU "K" (80) to TO DPF Mid. Temp (2)

red/brn

ECU "K" (73) to GEP (10) Start Relay (86)

red/yel

ECU "K" (28) to GEP (23) Start Relay (85)

yel/org

ECU "K" (70) to GEP (34) Glow Plug Relay (86)

yel

ECU "K" (75) to Display (2) & Reisitor Pack (a)

grn

ECU "K" (53) to Display (3) & Reisitor Pack (b)

pur

GEP (46) Glow Plug Relay (30) to Glow plug Buss Bar

org/red

ECU "K" (1,3,5) to GEP (68) F5 20a Controller fuse

pur/yel

glow plug ring to GEP (35) F11 50amp

blk/yel

Display (1) to GEP (56) F7 10a Display

wht/brn

GEP (7) EGR Valve Relay (87) to Engine (Red,(1))

tan

ECU "K" (54) to Engine (Red,(2))

pnk/blk

ECU "K" (76) to Engine (Red,(3))

blu/org

ECU "K" (88) to Remote E-Stop (B) from Fuel Pump (1)

pnk/blu

Dual Aux. Solenoid (1) to Dual Aux. Switch (1)

gry/blk

ECU "K" (45) to Engine (Red,(1))

blu

35 36

blu/red wht/grn

ECU "K" (85) to Engine (Red,(2)) FMS (1 B+)signal to F1 3a fuse

org/wht

ECU "K" (39) to Engine (Red,(3))

gry/yel

ECU "K" (74) to Engine (Red,(4))

gra/blk

ECU "K" (15) to EOP Switch & GEP (32) R1 resistor 120ohm

Ignition (4) to GEP (50) F7 10a Display fuse

GEP (71) F2 10 a Accy Fuse to ACCY. Socket (a)

ID0442779

166

ELECTRICAL SCHEMATIC

SK1050A- YANMAR BEGINS w/Sn:DWPSK105CJ0000590 Circuit # Wire Color Description

org/pur

ECU "K" (79) to Engine (Red,(5))

pur/wht

ECU "K" (21) to Engine (Red,(6))

brn/yel

ECU "A" (28) to Engine (Red, (7))

grn/blu

ECU "A" (29) to Engine (Red, (8))

brn/yel

ECU "K" (86) to Park Brake switch (6)

org/pur

ECU "K" (87) to Park Brake switch (5)

blu/wht

ECU "K" (23) to Engine (Red, (5))

tan/blk

ECU "K" (20) to Engine (Red, (6))

pur/org

ECU "K" (52) to Engine (Red, (7))

blu/yel

ECU "A" (19) to Engine (Red, (8))

blu/org

ECU "A" (20) to Engine (Red, (9))

grn/blu

ECU "A" (59) to Engine (Red, (10))

pur/wht

ECU "K" (33) to Engine (Red, (11))

53 54

blk/yel org/yel

ECU "K" (56) to Engine (Gry,(10)) Timer (6) to Neutral Valve (1)

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 178 79 80 81 82 83 84 85 86 87 201

pnk/blk

Timer (1) to Plunger Switch (1) to Detent Switch (2) Detent Switch (3) to Aux Valve (1)

pnk pnk/blu

ECU "A" (11) to Engine (Gry,(11))

pnk/wht

ECU "A" (51) to Engine (Gry,(12))

tan/red

ECU "A" (7) to Engine (Gry,(1))

pur/blk

ECU "A" (26) to Engine (Gry,(2))

wht/pnk

ECU "A" (25) to Engine (Gry,(3))

blk

ECU "A" (39)Twisted to Engine (Gry,(7))

org/gry

ECU "A" (54)Twisted to Engine (Gry,(8))

wht/tan

ECU "A" (8) to Engine (Gry,(4))

wht/grn

ECU "A" (37) to Engine (Gry,(5))

wht/gry

ECU "A" (52) To Engine (Gry,(6))

wht/blu

ECU "A" (33) to Engine (Yel, (7))

grn/red

ECU "A" (16) to Engine (Yel, (8))

grn/blu

ECU "A" (47) to Engine (Yel, (5))

brn

ECU "A" (17) to Engine (Yel, (6))

wht/pur

ECU "A" (48) to Engine (Yel, (3))

tan/grn

ECU "A" (18) to Engine (Yel, (4))

brn/org

ECU "A" (4) to Engine (Yel, (9,10))

brn/yel

ECU "A" (5) To Engine (Yel, (11,12))

wht/gry

ECU "A" (50) to GEP (26) resistor R1 120ohm

yel/wht

Park valve switch (3) to Park Valve (a)

gry/wht

ECU "K" (90) to YDT (1,B+)

org/yel

ECU "K" (65) to YDT (4,GND)

org/grn org/blu blu/wht

Backhoe Option Switch f10 (53) to K7 GEP (24) Ignition (4) to GEP w(36)

blu/yel

GEP (31) R2 resistor 5.1k to H.O.T Switch

gry/org

GEP (25) R2 resisitor5.1k to Display (5)

bare grn/org

blu/org blu/gry

pur/wht

ECU "A" (38) Cable to Engine (Gry, (9)) Load Valve (1) to Regen Load Relay

GEP (20) Load Valve Relay (86) to Display (4) Display (2) 5v to Warning Alarm (positive +) Remote E-Stop Jumper

ID0442779

167

ELECTRICAL SCHEMATIC

SK1050A- YANMAR BEGINS w/Sn:DWPSK105CJ0000590 Ref. #

Component

Notes

See Notes Starter

(Supplied byYANMAR, 129136-770011, 12V-1.7kW),S13332,12v,36J

BT1

215-1165

Battery

12v, 800CCA, 1000CA, RED Top

211-299

Diode

1Amp MINI ATC

DS1

215-2508

LED Bar Light

20" White, Compact Off Road LED 54w

DS2-3

215-2613

LED Lamp Light

6" Oval 10 LED's, 9~14.8VDC

214-301

Accesory Socket

211-289

FMS Fuse

3A MINI FUSE

211-291

Accessory Fuse

10A MINI FUSE

211-295

Start Fuse

30A MINI FUSE

211-293

EGR Fuse

20A MINI FUSE

211-293

Controller Fuse

20A MINI FUSE

211-291

Main Fuse

10A MINI FUSE

211-291

Display Fuse

10A MINI FUSE

211-291

Fuel Pump Fuse

10A MINI FUSE

211-1000

Alternator Fuse

80A AMI

F10

211-310

Primary Fuse

60A AMI

F11

211-310

Glow Plug Fuse

60A AMI

F12

211-291

LED Fuse

10A MINI FUSE

F14

211-291

Dual Aux Solenoid Fuse

10A MINI FUSE

See Notes Alternator

n/a

12V-55amps, (Supplied by YANMAR, 129961-77200)

YDT

Yanmar Diagnostic Connection

211-298

Start Relay

G8W-1C7T-R-DC12 Mini

211-298

Glow Plug Relay

G8W-1C7T-R-DC12 Mini

211-297

EGR Valve Relay

G8VA-1A4T-R-DC12 Mini

211-297

Load Valve Relay

G8VA-1A4T-R-DC12 Mini

n/a

Remote Engine Stop Relay

Backhoe Option

211-297

Light /Solenoid Relay

G8VA-1A4T-R-DC12 Mini

158-627

solenoid Valve

150-4134

Unload Relief Solenoid Valve

150-4917

Aux. Valve

150-5060

Solenoid Aux. Valve

150-4134

unloading relief Valve

LS1

306-603

Audio Alarm

215-2294

Resistor

121 Ohm

215-2237

Resistor

5.1k ohm,1/4watt, (Blue)

215-1711

Resistor pac

120 Ohm

215-2013

Ignition Switch

keys Provided

215-2636

Battery Disconnect

214-854

Hyd. Oil Temp. Sensor Switch

214-301

Accesory Socket

214-912

Park Brake Switch

n/a 217-762 LED Light Switch 215-0089 LED Light Switch

S9 S10 SP1

Part #

6Way/2P

DPST, 12v, 20A

Remote Engine Stop Switch Backhoe Option

n/a

NO/NC Illuminated Push Button (SPDT)

Engine Oil Pressure Switch Yanmar Provided (No CMW Service Part Aval.)

SP2

n/a

DPT Pressure Sensor

Yanmar Provided (No CMW Service Part Aval.)

ST1

n/a

DPF Mid Temp

Yanmar Provided (No CMW Service Part Aval.)

ST2

n/a

DPF Inlet Temp

Yanmar Provided (No CMW Service Part Aval.)

n/a

ECU

YANMAR(EDC17:Bosch)No CMW Service Part Aval.

220-2555

Display

PV380 V2, unprogrammed unit

215-1637

Fleet Management System

Optional

ID0442779

168

ELECTRICAL SCHEMATIC

SK1050A- YANMAR BEGINS w/Sn:DWPSK105CJ0000590

Ref. #

Part #

1 2 3 4 5 6 7

215-3112 215-0084 215-0082 215-0083 215-0081 215-0097 215-1817

Quantity Description 1 1 1 1 1 1 1

Yanmar Engine/Frame Harness Pos.(+) Battery Cable 1 Ga. X 26.0",(Red)(Disconnect to Fuse Panel) Pos.(+) Battery Cable 1 Ga. X 30.0",(Red)(Lug to Disconnect) Pos.(+) Battery Cable 1 Ga. X 26.0",(Red)(Starter to Disconnect) Neg.(-) Battery Cable 1 Ga. X 27.0", (Blk) (Batt. To Engine Ground) Dual Aux. Solenoid Harness (Optional) Light Harness (Optional)

ID0442779

169

170

See loose-leaf schematic included with this manual.

171

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR Circuit 0

Wire Color Function wht

Spare fuse 30a

blk

High current ground

red

Battery circuit

red/wht

Alternator to inline 80 amp Maxi Fuse to Battery

yel/grn

Starter Soleniod to GEP (22) Start Relay(30)

red/wht

GEP (11) Starter Relay (87) to GEP (70) F3 30a Start Relay

red/blk

GEP (2) ERG Valve Relay (30) to GEP (69) F4 20a ERG Fuse

red/org

Ignition (1) to GEP (55) F8 10a Fuel Pump fuse

blu

Ignition (3) to GEP (65) Accy F2 10a

brn

ECU "K" (35) to Ignition (2)

red/brn

org

Alt. (2) to GEP (44)

org/blu

Alt.(1) to ECU"K" (66)

wht/blk

ECU A (12) to DPF Pressure Sensor (4)

gry/wht

ECU "K" (77) to DPF Pressure/MID/ Inlet Grnd (2,1,1)

org/grn

FMS (@ Sig) to GEP (38,Diode D1)

red/wht

ECU "K" (63) to DPF Pressure Sensor (5)

brn/yel

ECU "K" (24) to DPF Pressure Sensor (3)

red/grn

ECU "K" (68) to GEP (8) EGR Valve Relay (86)

red/blu

ECU "K" (81) to TO DPF Inlet Temp (2)

red/blk

ECU "K" (80) to TO DPF Mid. Temp (2)

red/brn

ECU "K" (73) to GEP (10) Start Relay (86)

red/yel

ECU "K" (28) to GEP (23) Start Relay (85)

yel/org

ECU "K" (70) to GEP (34) Glow Plug Relay (86)

yel

ECU "K" (75) to Display (2) & Reisitor Pack (a)

grn

ECU "K" (53) to Display (3) & Reisitor Pack (b)

pur

GEP (46) Glow Plug Relay (30) to Glow plug Buss Bar

org/red

ECU "K" (1,3,5) to GEP (68) F5 20a Controller fuse

pur/yel

glow plug ring to GEP (35) F11 50amp

blk/yel

Display (1) to GEP (56) F7 10a Display

wht/brn

GEP (7) EGR Valve Relay (87) to Engine (Red,(1))

Ignition (4) to GEP (50) F7 10a Display fuse

tan

ECU "K" (54) to Engine (Red,(2))

pnk/blk

ECU "K" (76) to Engine (Red,(3))

blu/org

ECU "K" (88) to Remote E-Stop (B) from Fuel Pump (1)

pnk/blu

Dual Aux. Solenoid (1) to Dual Aux. Switch (1)

gry/blk

ECU "K" (45) to Engine (Red,(1))

blu

35 36

blu/red wht/grn

ECU "K" (85) to Engine (Red,(2)) FMS (1 B+)signal to F1 3a fuse

org/wht

ECU "K" (39) to Engine (Red,(3))

gry/yel

ECU "K" (74) to Engine (Red,(4))

gra/blk

ECU "K" (15) to EOP Switch & GEP (32) R1 resistor 120ohm

GEP (71) F2 10 a Accy Fuse to ACCY. Socket (a)

ID0431354

172

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

Circuit # Wire Color Description

org/pur

ECU "K" (79) to Engine (Red,(5))

pur/wht

ECU "K" (21) to Engine (Red,(6))

brn/yel

ECU "A" (28) to Engine (Red, (7))

grn/blu

ECU "A" (29) to Engine (Red, (8))

brn/yel

ECU "K" (86) to Park Brake switch (6)

org/pur

ECU "K" (87) to Park Brake switch (5)

blu/wht

ECU "K" (23) to Engine (Red, (5))

tan/blk

ECU "K" (20) to Engine (Red, (6))

pur/org

ECU "K" (52) to Engine (Red, (7))

blu/yel

ECU "A" (19) to Engine (Red, (8))

blu/org

ECU "A" (20) to Engine (Red, (9))

grn/blu

ECU "A" (59) to Engine (Red, (10))

pur/wht

ECU "K" (33) to Engine (Red, (11))

53 54

blk/yel org/yel

ECU "K" (56) to Engine (Gry,(10)) Timer (6) to Neutral Valve (1)

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 178 79 80 81 82 83 84 85 86 87 201

pnk/blk

Timer (1) to Plunger Switch (1) to Detent Switch (2) Detent Switch (3) to Aux Valve (1)

pnk pnk/blu

ECU "A" (11) to Engine (Gry,(11))

pnk/wht

ECU "A" (51) to Engine (Gry,(12))

tan/red

ECU "A" (7) to Engine (Gry,(1))

pur/blk

ECU "A" (26) to Engine (Gry,(2))

wht/pnk

ECU "A" (25) to Engine (Gry,(3))

blk

ECU "A" (39)Twisted to Engine (Gry,(7))

org/gry

ECU "A" (54)Twisted to Engine (Gry,(8))

wht/tan

ECU "A" (8) to Engine (Gry,(4))

wht/grn

ECU "A" (37) to Engine (Gry,(5))

wht/gry

ECU "A" (52) To Engine (Gry,(6))

wht/blu

ECU "A" (33) to Engine (Yel, (7))

grn/red

ECU "A" (16) to Engine (Yel, (8))

grn/blu

ECU "A" (47) to Engine (Yel, (5))

brn

ECU "A" (17) to Engine (Yel, (6))

wht/pur

ECU "A" (48) to Engine (Yel, (3))

tan/grn

ECU "A" (18) to Engine (Yel, (4))

brn/org

ECU "A" (4) to Engine (Yel, (9,10))

brn/yel

ECU "A" (5) To Engine (Yel, (11,12))

wht/gry

ECU "A" (50) to GEP (26) resistor R1 120ohm

yel/wht

Park valve switch (3) to Park Valve (a)

gry/wht

ECU "K" (90) to YDT (1,B+)

org/yel

ECU "K" (65) to YDT (4,GND)

org/grn

Backhoe Option Switch

blu/yel

GEP (31) R2 resistor 5.1k to H.O.T Switch

gry/org

GEP (25) R2 resisitor5.1k to Display (5)

bare grn/org

blu/org blu/gry

pur/wht

ECU "A" (38) Cable to Engine (Gry, (9)) Load Valve (1) to Regen Load Relay

GEP (20) Load Valve Relay (86) to Display (4) Display (2) 5v to Warning Alarm (positive +) Remote E-Stop Jumper

ID0431354

173

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

Ref. #

Part #

Component

Notes

See Notes Starter

(Supplied byYANMAR, 129136-770011, 12V-1.7kW),S13332,12v,36J

BT1

215-1165

Battery

12v, 800CCA, 1000CA, RED Top

211-299

Diode

1Amp MINI ATC

214-301

Accesory Socket

211-289

FMS Fuse

3A MINI FUSE

211-291

Accessory Fuse

10A MINI FUSE

211-295

Start Fuse

30A MINI FUSE

211-293

EGR Fuse

20A MINI FUSE

211-293

Controller Fuse

20A MINI FUSE

211-291

Main Fuse

10A MINI FUSE

211-291

Display Fuse

10A MINI FUSE

211-291

Fuel Pump Fuse

10A MINI FUSE

211-1000

Alternator Fuse

80A AMI

F10

211-310

Primary Fuse

60A AMI

F11

211-310

Glow Plug Fuse

60A AMI

See Notes Alternator

n/a

12V-55amps, (Supplied by YANMAR, 129961-77200)

YDT

Yanmar Diagnostic Connection

211-298

Start Relay

G8W-1C7T-R-DC12 Mini

211-298

Glow Plug Relay

G8W-1C7T-R-DC12 Mini

211-297

EGR Valve Relay

G8VA-1A4T-R-DC12 Mini

211-297

Load Valve Relay

G8VA-1A4T-R-DC12 Mini

n/a

Remote Engine Stop Relay

Backhoe Option

158-627

solenoid Valve

150-4134

Unload Relief Solenoid Valve Aux. Valve

150-4917

LS1

306-603

Audio Alarm

215-2294

Resistor

121 Ohm

215-2237

Resistor

5.1k ohm,1/4watt, (Blue)

215-1711

Resistor pac

120 Ohm

215-2013

Ignition Switch

keys Provided

215-2636

Battery Disconnect

214-854

Hyd. Oil Temp. Sensor Switch

214-301

Accesory Socket

215-1597

Park Brake Switch

n/a

Remote Engine Stop Switch Backhoe Option

SP1

n/a

Engine Oil Pressure Switch Yanmar Provided (No CMW Service Part Aval.)

SP2

n/a

DPT Pressure Sensor

Yanmar Provided (No CMW Service Part Aval.)

ST1

n/a

DPF Mid Temp

Yanmar Provided (No CMW Service Part Aval.)

ST2

n/a

DPF Inlet Temp

Yanmar Provided (No CMW Service Part Aval.)

n/a

ECU

YANMAR(EDC17:Bosch)No CMW Service Part Aval.

220-2555

Display

PV380 V2, unprogrammed unit

U3 U4

215-1637

Fleet Management System Timer

Optional 12v to 12v 2sec timer

220-2271

DPST, 12v, 20A

ID0431354

174

ELECTRICAL SCHEMATIC SK1050/ST37X - YANMAR

Ref. #

Part #

1 2 3 4 5

215-0085 215-0084 215-0082 215-0083 215-0081

Quantity Description 1 1 1 1 1

ID0431354

175

176

ELECTRICAL DIAGRAM FRAME HARNESS

TO DISPLAY

2 1

TO ALTERNATOR

TO BATTERY TO HYDRAULIC TEMP

ID0597376

177

ELECTRICAL DIAGRAM FRAME HARNESS REF PART NO. NUMBER

QTY

215-2983 1 215-1711 2 215-0065

FRAME HARNESS SK1050 S5 1 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 1 E-STOP JUMPER

DESCRIPTION

REMARKS

SEE FOOT NOTES

NOT SHOWN:

FOOTNOTES:

FRAME HARNESS: 215-2983 BEGINS WITH S/N: DWPSK105LL0001768, 215-3112 ENDS WITH S/N: DWPSK105LL0001767

NOTE:

ID0597376

178

ELECTRICAL DIAGRAM SK1050 S4

TO PARK SWITCH TO ECU

TO DISPLAY TO ALARM

TO START SWITCH TO YDT

TO LIGHT TO ACC SOCKET

TO PARK VALVE 1 TO DISPLAY DIAG

TO EXHAUST

TO HYD TEMP TO ALTERNATOR

TO GLOW PLUG

TO ENGINE TO FUSE BLOCK

TO OIL PRESSURE TO STARTER TO LOAD VALVE

TO ENGINE GROUND TO FUEL PUMP

ID0710641

179

ELECTRICAL DIAGRAM SK1050 S4

ID0710641

180

ELECTRICAL DIAGRAM SK1050 S4 REF PART NO. NUMBER

QTY

1 YANMAR ENG/FRAME HARNESS (B)

215-3410

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 190-10054 HARNESS KIT. KIT MY INCLUDE UN-NEEDED PARTS. DISCARD IF NOT USED.

NOTE:

ID0710641

181

182

ELECTRICAL DIAGRAM LIGHT HARNESS

TO LIGHTS

TO FRAME HARNESS

TO LIGHTS

ID0599155

183

ELECTRICAL DIAGRAM LIGHT HARNESS REF PART NO. NUMBER

215-3236

QTY

DESCRIPTION

LIGHT HARNESS

REMARKS

SEE FOOT NOTES

NOT SHOWN:

FOOTNOTES:

LIGHT HARNESS: 215-3236 BEGINS WITH S/N: DWPSK105LL0001768

NOTE:

ID0599155

184

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A)

TO ALT RING TO ALT. Pos COL

STARTER SOLENOID Pos

COL

YEL/GRN 2B

LBL

ORG/BLU 10

ORG

Pos COL 1

LBL

RED/WHT 2A

TO ALT RING

TO ALT.

LBL

STARTER SOLENOID

1 2

LOAD VALVE BLK LOAD VALVE

GROUND 2

Pos COL

LBL

GRN/ORG 85

BLK

GROUND 2 Pos COL LBL BLK

FUEL PUMP

FUEL PUMP Pos COL

GROUND 1

LBL

BLU/ORG 31

BLK

GROUND 1 Pos COL

LBL

BLK

ALT.

-A-

80 AMP

ALT. Pos COL 1

LBL

RED/WHT 2A

GLOW PLUG RING 60 AMP

GLOW PLUG RING Pos COL

LBL

PUR/YEL

PRIMARY 60 AMP

1 PRIMARY

Pos COL

LBL

RED

ID0442882

185

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) ENGINE 3

ENGINE 2

Pos COL

LBL

TAN/RED

PUR/BLK

WHT/PNK 61

WHT/TAN 64

WHT/GRN 65

WHT/GRY 66

BLK

RED

DRN

BLK/YEL

PNK/BLU

PNK/WHT 58

Pos COL

ENGINE 1

WHT/BRN 28

TAN

PNK/BLK

30 1

Pos COL

LBL

BLK

GRY/BLK

BLU/WHT 46

BLU

TAN/BLK

ORG/WHT 37

PUR/ORG 48

GRY/YEL

BLU/YEL

ORG/PUR 40

BLU/ORG 50

PUR/WHT 41

GRN/BLU 51

BRN/YEL

PUR/WHT 52

GRN/BLU 43

CavPlug

ENGINE 4 Pos COL

ENGINE 1

ENGINE 3

LBL

ENGINE 2

LBL

CavPlug

WHT/PUR 71

TAN/GRN 72

GRN/BLU 69

BRN

WHT/BLU 67

GRN/RED 68

BRN/ORG 73

BRN/YEL

ENGINE 4

GRY

RED

YEL

EOP EOP Pos COL 1

LBL

GRY/BLK 39

-B-

-A-

1 03

ID0442882

186

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A)

EXHAUST 3

EXHAUST 1

EXHAUST 2

Pos COL

LBL

RED/WHT

WHT/BLK

Pos COL

LBL

Pos COL

LBL

BRN/YEL

RED/BLK

RED/BLU

GRY/WHT

EXHAUST 1

EXHAUST 2

BLK

GRY

EXHAUST 3

GLOW PLUG Pos COL

LBL

PUR

GLOW PLUG 1

-B-

-C-

ID0442882

187

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) ECU K Pos COL

ECU K 1

ECU A

1 16 2 17

31 46

3 18 4 19 5 20 6 21 7 22 8 23 9 24 10 25 11 26 12 27 13 28 14 29 15 30

33 48

32 47 34 49 35 50 36 51 37 52 38 53 39 54 40 55 41 56 42 57 43 58 44 59 45 60

ECU A

2 7 29 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 40 19 41 20 42 21 43 22 44 23 45 24 46 25 47 26 48 27 49 28 50

6 51 73 52 74 53 75 54 76 55 77 56 78 57 79 58 80 59 81 60 82 61 83 62 84 63 85 64 86 65 87 66 88 67 89 68 90 69 91 70 92 71 93 72 94

ECU K

LBL

Pos COL

ECU K

LBL

Pos COL

ECU K

LBL

Pos COL

CavPlug

RED/BLU 17

LBL

PUR/WHT 41

CavPlug

BLU/WHT 46

CavPlug

RED/WHT 14

CavPlug

BRN/YEL 15

CavPlug

ORG/RED 25

CavPlug

GRY/BLK 33

ORG/YEL 178

BLU

BLK

CavPlug

ORG/BLU 10

BRN/YEL

CavPlug

ORG/PUR 45

CavPlug

RED/YEL 20

CavPlug

RED/GRN 16

BLU/ORG 31

CavPlug

YEL/ORG 21

GRY/WHT 77

CavPlug

PUR/ORG 48

CavPlug

PUR/WHT 52

GRN

RED/BRN 19

CavPlug

TAN

GRY/YEL 38

CavPlug

GRY/BLK 39

BRN

CavPlug

YEL

CavPlug

BLK/YEL

PNK/BLK 30

CavPlug

GRY/WHT 12

CavPlug

ORG/WHT 37

CavPlug

ORG/PUR 40

TAN/BLK 47

CavPlug

RED/BLK 18

ORG/RED 25

BLK

ORG/RED 25

BLK

ECU A

ECU K

ECU K LBL

ECU A

Pos COL

LBL

Pos COL

CavPlug

BRN/ORG 73

CavPlug

BRN/YEL

WHT/PNK 61

CavPlug

PUR/BLK

CavPlug

TAN/RED 59

CavPlug

GRN/BLU

WHT/TAN 64

BRN/YEL

WHT/PUR 71

CavPlug

GRN/BLU

CavPlug

WHT/GRY 75

PNK/BLU 57

CavPlug

PNK/WHT 58

WHT/BLK 11

CavPlug

WHT/GRY 66

CavPlug

WHT/BLU 67

CavPlug

RED

CavPlug

GRN/RED 68

CavPlug

BRN

WHT/GRN 65

CavPlug

TAN/GRN 72

DRN

CavPlug

BLU/YEL

BLK

GRN/BLU

BLU/ORG 50

CavPlug

LBL Pos COL

LBL

TO HOT SWITCH Pos COL

LBL

BLU/YEL 82

BLK

TO HOT SWITCH A

-C-

-D-

ID0442882

188

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) 86 GOES IN POSTION 10 87 GOES IN POSTION 11

86 GOES IN POSTION 34 87 GOES IN POSTION 35

ATTACH FUSES AFTER INSPECTION 72

K1 - START RELAY K2 - GLOW PLUG RELAY K3 - EGR VALVE RELAY K4 - REGEN RELOAD RELAY

K6 -LIGHT/SOLENOID RELAY ______________________________

F12 3

F1 - 3A-FMS F2 - 10A-ACCY F3 - 30A-START F4 - 20A-EGR F5 - 20A-CONTROLLER F6 - 10A-FUEL PUMP F7 - 10A-DISPLAY F8 - 10A-MAIN F9 - 30A-POWER RELAY F12 - 10A- LED F14 - 10A DUAL AUX _______________________________

F14

K2 F7

10 10

5.1K Ω

SPARE

K4 85

121 Ω

R1 - 121 OHM RESISTOR R2 - 5.1K OHM RESISTOR D1 - DIODE LEFT ARROW

TOP LOADING

GEP

GEP Pos COL

LBL

GRY/ORG 83

RED

WHT/GRY 75

RED/BRN 8

YEL/ORG 21

CavPlug

PUR/YEL

CavPlug

BLU

BLK

CavPlug

RED

CavPlug

PNK/GRN 90

RED/BLK 4

BLU/YEL

RED/ORG 5

RED/GRN 16

GRY/BLK

BLK/YEL

CavPlug

RED/WHT 3

CavPlug

RED/YEL

PUR/RED 89

CavPlug

PUR/RED 89

BLK/YEL

WHT

RED/BRN 8

BLK/YEL

ORG

RED

PUR

CavPlug

RED

BLK

CavPlug

RED

PUR/RED 89

CavPlug

BLU

RED/BRN 8

CavPlug

RED

GRN/ORG 85

WHT

ORG/GRN 13

BLU/ORG 86

ORG/GRN 13

ORG/RED 25

RED/BRN 19

CavPlug

RED/BLK

YEL/GRN 2B

CavPlug

RED/WHT 3

CavPlug

WHT/GRN 36

CavPlug

BLU/RED

Pos COL

LBL

Pos COL

BLK

WHT/BRN 28

3 4

LBL

GEP

67 61 55 49 43 37 31 25 19 13 7

68 62 56 50 44 38 32 26 20 14 8

69 63 57 51 45 39 33 27 21 15 9

70 64 58 52 46 40 34 28 22 16 10 4 71 65 59 53 47 41 35 29 23 17 11 5 72 66 60 54 48 42 36 30 24 18 12 6

-D-

-E-

ID0442882

189

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) FMS CAP GRA 8 7 6 5 1 2 3 4

FMS Pos COL

LBL PARK VALVE

BLU/RED 35

ORG/GRN 13

BLK

5 6 7 8

CavPlug

4 3 2 1

YEL

GRN

CavPlug

FMS

Pos COL

GRA

LBL

YEL/WHT 76

BLK

PARK VALVE B A

WARN + WARN + Pos COL 1

LBL

BLK/YEL 27

WARN PARK SW

CAP, LIGHT HARNSS

CavPlug

BLK/YEL

YEL/WHT 76

CavPlug

ORG/PUR 45

CavPlug

BRN/YEL

DUAL AUX SWITCH 1 2

DUAL AUX SW. CAP

PARK SW

1 2

TO LIGHT HARNESS

4 3

BLK

4 3

LBL

BLU/GRY 87

Pos COL

LBL

8 1

Pos COL

7 4

WARN -

BLK DUAL AUX SWITCH

TO LIGHT HARNESS Pos COL

LBL

PNK/GRN

BLK

Pos COL

LBL

GRN

BLK

BLU

GRN

ACC. SKT ACC. SKT Pos COL

B A

-E-

LBL

WHT/GRN 36

BLK

-F-

1 ID0442882

190

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) NEW V380 12S Pos COL

NEW V380 6S

DUAL AUX SOLENOID CAP

LBL

CavPlug

BLU/GRY 87

CavPlug

BLK

DUAL AUX ... Pos CavPlug

CavPlug

DUAL AUX SOLENOID HARNESS DUAL AUX SOLENOID HARNESS COL

LBL

Pos

COL

LBL

CavPlug

GRN

BLK/YEL

CavPlug

BLK

YEL

CavPlug

GRN

CavPlug

BLU/ORG 86

NEW V380 12S

GRY/ORG 83

GRA

BLK

REMOTE E-STOP CAP Pos COL

NEW V380 6S

9 10 11 12

BLK

6 6 5 4

Pos

LBL

PUR/WHT 201

CavPlug

REMOTE E-STOP CAP

1 2 3

C B A REMOTE E-STOP REMOTE E-STOP Pos COL

A B C

ORG/GRN 13

BLU/ORG 31

BLK

CAP FOR RESISTOR

RESISTOR BLK

LBL

RESISTOR

A C

Pos

COL

LBL

YEL

GRN

CavPlug

YDT Pos COL

YDT

-F6 5 4

1 2 3

LBL

GRY/WHT 77

YEL

GRN

ORG/YEL 178

CavPlug

CAP FOR YDT 1 2 3

6 5 4

START SW

START SW BLK

DISPLAY DIAG. Pos CKT CBL

GA COL

Type LBL Term

Term. Mat.Term. Mat.

142

18 GRY/WHTTXL 77 2334737tGLD

tGLD

143

18 ORG/YELTXL 178 2334737tGLD

tGLD

6 5 4 J

tGLD

18 GRN 146 K-TWIST 11

TXL 23 2334737tGLD

tGLD

145 K-TWIST 11 18 YEL

TXL 22 2334737tGLD

1 2 3

Pos COL

LBL

RED/ORG

BRN

BLU

RED/BRN

CavPlug

K C M

L D

tGLD

DISPLAY DIAG.

ID0442882

191

ELECTRICAL DIAGRAM

YANMAR ENG/FRAME HARNESS (A) REF PART NO. NUMBER

1 1

215-1031 215-3112

QTY

0 1

DESCRIPTION

REMARKS

YANMAR ENG/FRAME HARNESS YANMAR ENG/FRAME HARNESS

ENDS WITH S/N DWPSK105KJ0000805 BEGINS WITH S/N DWPSK105CJ0000807

NOT SHOWN:

FOOTNOTES:

#1.) OBSOLETE 215-1031 & SUPERCEEDE WITH 215-3112

NOTE:

ID0442882

192

ELECTRICAL DAIGRAM

DUAL AUX.SOLENOID HARNESS

TO DUAL AUX. SOLENOID

TO ENGINE HARNESS

ID0416883

193

ELECTRICAL DAIGRAM

DUAL AUX.SOLENOID HARNESS REF PART NO. NUMBER

QTY

1 DUAL AUX. SOLENOID HARNESS

215-0097

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0416883

194

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093

8 9

5 1 10 4 TO CROSS MEMBER (2X) SEE ID0292296 "ENGINE COMPARTMENT FLAPS"

11 6 12

SEE NOT SHOWN LIST

ID0281005

195

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093 REF PART NO. NUMBER

QTY

1 105-806 2 106-389 3 301-0953 4 107-687 5 220-2210 6 110-449 7 106-712 8 105-245 9 106-558 10 301-8169 11 106-551 12 106-574

5 2 1 2 1 3 2 2 2 1 3 2

DESCRIPTION

REMARKS

SCREW (M8-1.25 X 25MM) WASHER (M8) FLAP CLIP NUT M8-1.25, LONG, WIDE START BYPASS DELAY TIMER POP RIVET (3/16" X .690") FLG SCREW (M6-1.00 X 16MM) SCREW (M10-1.50 X 25MM) CLIP NUT (M10-1.50) BRACKET CLIP NUT (M8-1.25) CLIP NUT (M6-1.00)

NOT SHOWN:

REPLACEMENT RELAY BOX COVER 215-3098 AND COVER TETHER 215-3097

FOOTNOTES:

NOTE:

ID0281005

196

BATTERY AND FUSE BLOCK 13 21 21 26 22 25

15 10

5 4

17 30

3 23

8 2

24 29

28 16

7 27

11 18

20 6

ID0426964

197

BATTERY AND FUSE BLOCK REF PART NO. NUMBER

QTY

1 300-4334 2 106-076 3 105-078 4 106-709 5 106-632 6 106-164 7 106-387 8 106-379 9 106-385 10 105-687 11 106-048 12 303-2792 13 303-2793 14 215-3034 15 215-2129 16 302-3189 17 215-2636 18 215-0088 19 215-0087 20 215-0086 21 215-0081 22 215-0082 23 215-0083 24 215-0084 25 215-1626 26 106-724 27 105-2129 28 105-1547 29 105-072 30 215-2308

2 J-HOOK 2 WASHER (1/4") 4 NUT (1/4-NC) 2 FLG LK NUT (M12-1.75) 2 FLG LK SCR (M12-1.75X35MM,SER) 8 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 4 SCREW (#10-24 X 3/4",PAN TORX) 4 LOCKNUT (#10-24) 1 BATTERY BASE 1 BATTERY HOLD DOWN 1 BATTERY, 12V 1 STARTER BOOT 1 MOUNT 1 SQUARE DISCONNECT SWITCH (300A) 2 MEGA 60A FUSE 1 MEGA 80A FUSE 1 COOPER BUSSMAN (3) FUSE HOLDER 1 NEG (-) BATT CABLE (1GAX27, BLK) 1 BAT CABLE(I GA X 40"RED) 1 POS (+) BATT CABLE (1GAX 26", RED) RINGS 1 POS (+) BATT CABLE (6GAX 23", RED) RINGS 1 BATTERY GROUND STRAP 1 FLG SCREW (M10-1.50 X 25MM) 2 EDGE CLIP SIDE HORIZONTAL (.12-.24) 2 JAM NUT (3/8-NC) 2 LOCK WASHER (3/8") 2 STARTER BOOT

DESCRIPTION

REMARKS

BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-4981 BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 301-6883 BEFORE S/N'S LISTED IN FOOTNOTE 1 USE P/N: 215-1165

NOT SHOWN:

FOOTNOTES:

1. DWPSK105VM0001915 & DWPST37XTM0000093

NOTE:

ID0426964

198

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

5 3

2 7

8 ALTERNATOR

9 STARTER

4 1

ID0432298

199

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

TO ALT. Pos COL

LBL

ORG/BLU

ORG

TO ALT. 1

INSTALL BOOT BEFORE STARTER SOL Pos

COL

LBL

YEL/GRN

TO ALT RING-INSTALL BOOT FIRST TO ALT RING-INSTALL BOOT FIRST Pos

COL

LBL

RED/WHT

INSTALL BOOT BEFORE STARTER SOL

LOAD VALVE BLK

LOAD VALVE

Pos COL

LBL

GRN/ORG 85

BLK

FUEL PUMP

GROUND 2 GROUND 2 Pos COL

LBL

BLK

FUEL PUMP Pos COL

GROUND 1

LBL

BLU/ORG 31

BLK

GROUND 1 Pos COL

LBL

BLK

ALT. 80 AMP

ALT. Pos

COL

LBL

RED/WHT

-A-

GLOW PLUG RING 60 AMP

GLOW PLUG RING Pos

COL

LBL

PUR/YEL

PRIMARY 60 AMP PRIMARY

Pos

COL

LBL

RED

ID0432298

200

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

ENGINE 2 Pos COL

ENGINE 1

ENGINE 4

ENGINE 3 LBL

Pos COL

LBL Pos COL

WHT/BRN 28

TAN/RED

TAN

PUR/BLK

PNK/BLK

WHT/PNK 61

WHT/PUR 71

BLK

WHT/TAN

TAN/GRN 72

GRY/BLK 33

BLU/WHT 46

WHT/GRN 65

GRN/BLU 69

BLU

TAN/BLK

WHT/GRY 66

BRN

ORG/WHT 37

PUR/ORG 48

BLK

WHT/BLU 67

GRY/YEL 38

BLU/YEL

RED

GRN/RED 68

ORG/PUR 40

BLU/ORG 50

DRN

BRN/ORG 73

PUR/WHT 41

GRN/BLU 51

BLK/YEL

BRN/ORG 73

BRN/YEL 42

PUR/WHT 52

PNK/BLU

BRN/YEL

GRN/BLU 43

PNK/WHT

BRN/YEL

LBL 4

Pos COL

ENGINE 1

ENGINE 2

ENGINE 3

RED

GRY

LBL

ENGINE 4

YEL

EOP Pos COL 1

LBL

GRY/BLK 39

EOP

-A-

-B-

ID0432298

201

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

EXHAUST 3

EXHAUST 1 Pos COL

EXHAUST 2 LBL

Pos COL

LBL

RED/WHT 14

WHT/BLK 11

Pos COL

LBL

BRN/YEL

GRY/WHT 12

RED/BLK 18

RED/BLU

GRY/WHT 12

EXHAUST 1

EXHAUST 2

BLK

GRY

EXHAUST 3

GLOW PLUG Pos COL LBL 1

PUR 24

GLOW PLUG 1

-B-

-C-

ID0432298

202

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS ECU K Pos COL

ECU K

LBL

Pos COL

Pos

COL

LBL

ORG/RED 25

PUR/WHT 41

BLK

ORG/RED 25

BLU/WHT 46

BLK

BRN/YEL

ORG/RED 25

GRY/BLK 33

BLK

RED/YEL

PUR/ORG 48

PUR/WHT 52

GRN

TAN

GRY/BLK 39

BRN

BLK/YEL

ORG/WHT 37

TAN/BLK

ECU K Pos COL

ECU K LBL

Pos COL

LBL

81 RED/BLU 17

82 -

RED/WHT 14

83 -

84 -

ORG/YEL

178

85 BLU

ORG/BLU

86 BRN/YEL 44

87 ORG/PUR 45

RED/GRN 16

89 -

YEL/ORG

90 GRY/WHT 77

91 -

92 -

RED/BRN

93 -

GRY/YEL

94 -

YEL

PNK/BLK

GRY/WHT 12

ORG/PUR 40

RED/BLK

ECU K ECU A

1 16 2 17 3 18 4 19 5 20 6 21 7 22 8 23 9 24 10 25 11 26 1227 1328 1429 15 30

7 29 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 40 19 41 20 42 21 43 22 44 23 45 24 46 25 47 26 48 27 49 28 50

31 46 32 47 33 48 34 49 35 50 36 51 37 52 38 53 39 54 40 55 41 56 42 57 43 58 44 59 45 60

ECU A

51 73 52 74 53 75 54 76 55 77 56 78 57 79 58 80 59 81 60 82 61 83 62 84 63 85 64 86 65 87 66 88 67 89 68 90 69 91 70 92 71 93 72 94

ECU K

88 BLU/ORG 31 -

ECU A Pos COL

ECU K LBL

ECU A

ECU A LBL Pos COL

LBL Pos COL Type LBL

BRN/ORG 73

BRN/YEL 74

WHT/PNK 61

PUR/BLK

TAN/RED 59

GRN/BLU 69

WHT/TAN 64

BRN/YEL

WHT/PUR 71

GRN/BLU

WHT/GRY 75

PNK/BLU 57

PNK/WHT 58

WHT/BLK 11

WHT/GRY 66

WHT/BLU

RED

GRN/RED 68

BRN

WHT/GRN 65

TAN/GRN 72

DRN

BLU/YEL 49

BLK

GRN/BLU 51

BLU/ORG 50

-D-

ID0432298

203

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS 72

K1- START RELAY K2-GLOW PLUG RELAY K3-EGR VALVE RELAY K4-REGEN RELOAD RELAY K5-POWER RELAY -----------------------F1-3A-FMS F2-15A-ACCY. F3-30A-START F4-20A-EGR F5-20A-CONTROLLER F6-10A-FUEL PUMP F7-10A-DISPLAY F8-10A-MAIN F9-30A-POWER RELAY ---------------------------R1-121 OHM RESISTOR R2-5.1k OHM RESISTOR D1-DIODE LEFT ARROW

OMRON

R1 121 Ω

5.1K Ω

SPARE

86 30 SONG CHUAN

303-1AH-C-U01 12VDC

30 SONG CHUAN

1 GEP X6

67 61 55 49 43 37 31 25 19 13 7

68 62 56 50 44 38 32 26 20 14 8

69 63 57 51 45 39 33 27 21 15 9

70 64 58 52 46 40 34 28 22 16 10 4 71 65 59 53 47 41 35 29 23 17 11 5 72 66 60 54 48 42 36 30 24 18 12 6

GEP

TO HOT SWITCH Pos COL

Pos COL

LBL

GEP Pos COL

LBL

BLK

GRY/ORG 83

RED

BLK

RED/BLK 4

WHT/GRY 75

RED/BRN 8

WHT/BRN 28

BLU/YEL

RED/ORG 5

RED/GRN 16

GRY/BLK

BLK/YEL

RED/BRN 19

YEL/ORG 21

RED/WHT 3

PUR/YEL

BLK/YEL

WHT

RED/BRN 8

BLK/YEL

ORG

RED

BLU

RED

GRN/ORG 85

WHT

ORG/GRN 13

BLU/ORG 86

ORG/GRN 13

ORG/RED 25

RED/BLK 4

YEL/GRN 2B

PUR

RED/WHT 3

RED/YEL 20

BLK

WHT/GRN 36

BLU/RED 35

CAP FOR LIGHT

2 1

LIGHT

LBL

BLU/YEL 82

-C-

Pos COL

TO HOT SWITCH

-D-

GEP

LBL

LIGHT

Pos COL LBL 1

BLU 6

BLK 1

1 2

-EID0432298

204

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

GPS CAP BLK 8 7 6 5 1 2 3 4

PARK VALVE

GPS BLK 5 6 7 8 4 3 2 1

GPS Pos COL

Pos COL LBL PARK SW

BLU/RED 35

ORG/GRN 13

Pos COL

LBL

BLK/YEL

YEL/WHT 76

BLK

DUAL AUX SOLENOID CAP

BLK

YEL

GRN

ORG/PUR 45

BRN/YEL 44

WARN + WARN +

LBL

GRN

BLK

B A

BLK/YEL 27

COL

BLK

PARK VALVE

PARK SW 5

Pos

LBL

Pos COL

DUAL AUX SOLENOID HARNESS

7 4

YEL/WHT 76

8 1

LBL

DUAL AUX SOLENOID HARNESS WARN WARN Pos COL

1 2

BLU/GRY 87

4 3

1 2

DUAL AUX SW. CAP

LBL

BLK

4 3

DUAL AUX SWITCH DUAL AUX SWITCH

ACC. SKT Pos COL A B

LBL

Pos COL

LBL

GRN

BLK

BLU

GRN

WHT/GRN 36 BLK

ACC. SKT B A

-E-

-F-

ID0432298

205

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

NEW V380 12S

NEW V380 6S

Pos COL

LBL

BLU/GRY 87

Pos

COL

LBL

BLK/YEL

YEL

GRN

BLU/ORG 86

GRY/ORG 83

BLK

REMOTE E-STOP CAP REMOTE E-STOP CAP Pos COL

C B A NEW V380 12S GRA

NEW V380 6S

9 10 11 12

PUR/WHT 201

REMOTE E-STOP

BLK

6 5 4

LBL

REMOTE E-STOP

Pos COL

A B C

1 2 3

BLU/ORG 31

BLK

CAP FOR RESISTOR

RESISTOR BLK

LBL

ORG/GRN 13

RESISTOR

A C

Pos COL

LBL

YEL

GRN 23

YDT Pos COL

YDT 6 5 4

-F-

1 2 3

LBL

GRY/WHT 77

YEL

GRN

ORG/YEL 178

START SW BLK

DISPLAY DIAG. Pos

COL

GRY/WHT 77

LBL

ORG/YEL 178

DISPLAY DIAG.

1 2 3

START SW Pos COL

1 2 3

6 5 4

LBL

RED/ORG 5

BRN

BLU

RED/BRN 8

GRN

YEL

6 5 4

CAP FOR YDT

K C M

L D

ID0432298

206

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS REF PART NO. NUMBER

QTY

1 215-0085 2 306-603 3 220-2555 4 150-4134 5 215-1597 6 215-2013 7 214-301 8 214-854 9 215-0086

1 1 1 1 1 1 1 1 1

DESCRIPTION

YANMAR ENG/FRAME HARNESS AUDIO ALARM PV380 V2 DISPLAY UNLOADING RELIEF VALVE ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) IGNITION SWITCH ACCESSORY SOCKET TEMPERATURE SWITCH(1/4NPT,MALE) COOPER BUSSMAN (3) FUSE HOLDER

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REPLACED BY 220-10032 PV380 V3 DISPLAY. BEGINS WITH S/N: DWPSK105XXXXXXXXX.

NOTE:

ID0432298

207

208

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS

2 TO DISPLAY

FUSE BOX

5 TO ALTERNATOR TO STARTER

4 3

ID0676586

209

ELECTRICAL DIAGRAM YANMAR ENGINE HARNESS REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

215-1031 215-1597 105-094 105-092 214-854

DESCRIPTION

YANMAR ENG/FRAME HARNESS (A) ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) BOLT (5/16-NC X 1") NUT (5/16-NC) TEMPERATURE SWITCH(1/4NPT,MALE)

REMARKS

SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

215-0085 ENDS WITH S/N DWPSK105TJ0000588, 215-1031 BEGINS WITH S/N DWPSK105PJ0000592

NOTE:

ID0676586

210

NOTES:

ID0134963

211

ACCESSORIES

212

4' BUCKET

5 2 4

6 3

5 7

ID0422926

213

4' BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

302-3201 1 48" BUCKET (1/4 CU YD) 300-7090 7 BOLT-ON TOOTH ADAPTER 300-7091 7 DUAL PURPOSE TOOTH 106-548 14 SCREW (M12-1.75X40MM, CSK) 106-685 28 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-1283 7 COIL PIN 302-3197 1 CUTTING EDGE 105-2250 14 SCREW (M12-1.75 X 35MM, CSK)

REMARKS

INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 AND 190-2087, QTY OF 14 PER KIT INCLUDED IN 190-2086 INCLUDED IN 190-2087 INCLUDED IN 190-2087

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0422926

214

BRUSH GUARD KIT II 3

5 6

2 7

1 ALTERNATE BUMPER POSITION FOR USE ON SK850

SEE FOOTNOTE 1

ID0561899

215

BRUSH GUARD KIT II REF PART NO. NUMBER

1 2 3 4 5 6 7

190-3053 303-1447 116-525 105-003 106-252 303-1448 105-834 105-826

QTY

DESCRIPTION

- BRUSH GUARD KIT II 1 BRUSH GUARD II 2 BUMPER 2 FLG LOCKNUT (5/16-NC) 2 JAM NUT (5/16-NC) 2 BENT BUMPER PLT 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 301-6695 GRILLE WILL REQUIRE MOUNTING BAR, NOT INCLUDED ON OLDER VERSIONS

NOTE:

1. OTHER ASSOCIATED PARTS: 301-6864 NOSE PIECE 302-9680 PERF GRILLE PLATE 301-6695 GRILLE

ID0561899

216

SIDE GUARD COVERS

6 8

7 5

4 4

ID0485758

217

SIDE GUARD COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-3010 302-7914 302-7915 362-1163 302-7919 302-7922 157-045 105-1577 108-218

QTY

DESCRIPTION

- SIDE GUARD KIT 1 RH GUARD 1 LH GUARD 6 LATCH 6 LATCH CATCH 1 SPACER 2 O-RING (144 D70) 4 SCREW (M6-1.00 X 14MM,BUT SOC) 4 FLG HEX SCREW (M6-1.00 X 35 MM, 8.8)

REMARKS

INCLUDED IN 190-3009 THROTTLE VALVE RELOCATION KIT INCLUDED IN 190-3009 THROTTLE VALVE RELOCATION KIT INCLUDED IN 190-3009 THROTTLE VALVE RELOCATION KIT INCLUDED IN 190-3009 THROTTLE VALVE RELOCATION KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0485758

218

NOTES:

ID0134963

219

MISCELLANEOUS

220

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

221

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574. Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

222

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1. Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

223

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts. Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt. Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

224

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners. Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1/8

5/16 - 24

-902

3/16

3/8 - 24

-903

1/4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

5/16

1/2 - 20

-905

5/8 - 18

3/8

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

1/2

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

7/8 - 14

-910

155-707

1 - 14

-016

157-040

3/4

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2-1/2 - 12

-932

2-1/2 - 12

-135

-228

500-031

2-1/2

3 - 12

-232

157-015 #

3-1/2 - 12

-237

157-006 #

All part numbers listed above are D90 except for # which are D70. Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications. SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

225

226

Related Publications Component

Ass’y

P/N

Model: SK1050 .................. Parts Manual .................................................................... ............. 053-2964 SK1050................... Operators Manual ............................................................. ............. 053-2963 SK1050 .................. Technical Supplement ..................................................... ............... ……….. Engine: Yanmar 36.9 hp ..... Parts Manual – 3TNV88C-DDT…………………………195-2174……………..

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – (YANMAR) ......................................................................... 500-2348 Water Separator Paper Filter ........................................................................................... 500-2532 Fuel Filter Element (spin-on) – (YANMAR) ...................................................................... 500-2349 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

227

ID0040564

228

ID0135281