Ditch Witch JT100 / JT100 All Terrain T4 Parts Manual 053-1245 PDF by www.heydownloads.com

JT100/JT100AT Cummins® QSB6.7

Parts Manual

Issue 12, volume 1 of 4

053-1245

JT100/ JT100 All Terrain T4 ISSUE NO. 12PL-06/22 For Replacement Copy Order P/N 053-1245

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT100 / JT100 All Terrain (Tier 4) Directional Drilling System Equipped with the following engines: Cummins® QSB6.7

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. •

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer. Ver. 07

ID0134872

CONTENTS _______________________ Volume 1 Decals Decal Location ........................................... 12

Engine Components After Treatment ........................................ 40 Air Intake................................................... 26 Battery ...................................................... 52 Cooler Insulation ....................................... 30 Cooler Mounts .......................................... 36 Cooler Plumbing ........................................ 32 Cooler Shroud ........................................... 28 DEF Plumbing ............................................ 44 DEF Pump Service Parts ............................ 50 DEF Tank Mount........................................ 42 DEF Tank (Gen 6) Service Parts ................. 46 DEF Tank Service Parts .............................. 48 Engine Mounts .......................................... 22 Engine Oil System...................................... 20 Engine Service Parts .................................. 18 Expansion Tank ......................................... 34 Fan Mount ................................................ 38 Fuel System ............................................... 24

Frame Components Assisted Makeup ....................................... 80 Auxiliary Stabilizer ................................... 146 Battery Box ............................................. 134 Cab Arm and ROPS .................................. 148 Cab Covers .............................................. 154 Cab Door/Windows ................................. 150 Cab Heat/Air ........................................... 176 Cab Lock .................................................. 174 Cable Tray & Carriage.............................. 100 Carriage ................................................... 102 Carriage Float ............................................ 98 Carriage Gearbox Cooler ................. 104, 108 Console, Left – AT .................................... 166 Console, Left – JT ..................................... 164 Console, Right ......................................... 172 Console Switches, Left ............................ 168

Covers, Bottom ......................................... 76 Covers, Front ............................................ 72 Cylinder Locks ........................................... 84 Drill Frame ................................................ 82 Frame Extension ....................................... 56 Gearbox – Rotation/AT .............................. 112 Gearbox – Rotation/JT ............................... 116 Grille ......................................................... 78 Ground Drive Planetary Gearbox ............ 142 Heat/Air Component .............................. 180 Heat/Air Diagram .................................... 178 Hood ......................................................... 68 Hood, Front............................................... 70 Hood Insulation ........................................ 66 Hose Track ................................................ 94 Hose Track Repair Section ........................ 96 Loader/Driver Support .............................. 58 Mid-Hood Support .................................... 60 Pipe Guide .......................................... 86, 88 Pivot........................................................ 136 Rack and Bumpers .................................. 126 Rear View Mirror, Left Side ..................... 156 Rear View Mirror, Right Side................... 158 Seat Mount ............................................. 152 Side Panels, Left ........................................ 64 Side Panels, Right...................................... 62 Spindle Brake .......................................... 110 Spindle Drive Assembly – AT ................... 130 Spindle Drive Assembly – JT .................... 128 Stabilizers ............................................... 144 Thrust Drive ............................................ 120 Thrust Drive Gearbox .............................. 124 Thrust Planetary Gearbox ....................... 132 Top Lining/Panel ..................................... 162 Track Group ............................................ 138 Track Group – Steel .................................. 140 Windshield Wipers/Washer .................... 160 Wrench, Front..................................... 90, 92

ID0380744

CONTENTS _______________________ Volume 2 Hydraulics Auxiliary Valve......................................... 276 Auxiliary Valve Hydraulics ............... 272, 274 Cab Swing ................................................ 306 Case Drain ............................................... 302 Case Drain Hydraulics.............................. 254 Charge Filter – AT .................................... 218 Charge Filter – JT ..................................... 216 Charge Manifold ..................................... 270 Control Valve .......................................... 278 Cylinder – 2.0” x 1.25” x 14.25” .................... 310 Cylinder – 3.0” x 1.75”................................ 312 Cylinder – 3.5” x 2.0” ................................. 314 Cylinder – 4.0” x 2.25”................................ 316 Cylinder – 6” x 4” x 3” ................................ 308 Fan Hydraulics ................................. 200, 204 Fluid Pump Control ................. 210, 212, 214 Ground Drive, Left................................... 298 Ground Drive, Right ................................ 300 Hydrostatic Gauge................................... 228 Hydrostatic Gauge – AT ........................... 230 Inner Rotation Plumbing ......................... 256 Inner Rotation Plumbing – High Cap.......... 258 Load Sense Valve..................................... 284 Oil Cooler – AT ......................................... 264 Oil Cooler – JT .......................................... 260 Park Brake ............................................... 304 Pilot Valve ............................................... 268 Pivot Front Lift ........................................ 286 Pivot Rear Lift .......................................... 288 Pump Hydraulics ..................................... 226 Pump Mounting ...................................... 208 Reservoir – AT High Capacity ....................... 222 Reservoir – AT T4i/T4 ................................ 224 Reservoir – JT High Capacity ........................ 220 Rotating Clamp........................................ 280 Rotation Motor ............................... 234, 238 Rotation Motor – Spike Relief .................... 236 Rotation Pump ........................................ 232 Schematic ................................................ 184 Schematic – AT High Cap. Mud Pump............ 198

Schematic – Auxiliary/Fan .......................... 192 Schematic – JT Fluid .................................. 196 Schematic – Loader .................................. 190 Schematic – Rotation ................................ 194 Schematic – Thrust ................................... 188 Stabilizer Hydraulics, Left................ 290, 292 Stabilizer Hydraulics, Right ............. 294, 296 Stationary Clamp .................................... 282 Thrust Drive – 6 Way Selector .................... 244 Thrust Drive – Carriage ............................. 252 Thrust Drive – Motor & Brake..................... 248 Thrust Drive – Return Manifold................... 250 Thrust Drive – Valve Series ........................ 246 Thrust Motor .......................................... 242 Thrust Pump ........................................... 240

Volume 3 Electrical Cable, Pipeloader Jumper ....................... 368 Harness, AT Valve ................................... 344 Harness, Cab Junction Box ...................... 388 Harness, Cab ........................................... 352 Harness, Carriage .................................... 394 Harness, DIN Connector.......................... 406 Harness, Engine ...................................... 334 Harness, Frame ....................................... 362 Harness, Hosetrack ................................. 392 Harness, Inner Rotation .......................... 370 Harness, Junction Box ............................. 348 Harness, Panel to Solenoid ..................... 404 Harness, Pendant to Panel ...................... 402 Harness, Pipe Loader .............................. 382 Harness, Pipeloader Valve ...................... 340 Harness, Relay ........................................ 400 Harness, Top Panel ................................. 386 Harness, Umbilical – AT ........................... 378 Harness, Umbilical – JT ............................ 374 Schematic – Pipeloader ............................. 396 Schematic ............................................... 320 Switch Jumper ........................................ 372

ID0380744

CONTENTS _______________________ Anchor Components Anchor Driver Hydraulics ........................ 412 Anchor Plate............................................ 414 Anchor Shaft ........................................... 416 Auger Drive ............................................. 410 Slide Anchor Cylinder Hydraulics............. 426 Slide Anchor Motor Hydraulics ............... 424 Slide Anchor Shaft ................................... 422 Slide Anchor System................................ 418 Slide Anchor Valve .................................. 420

Volume 4 Fluid System Air Hammer Kit........................................ 460 Antifreeze Tank ....................................... 436 Fluid Motor Plumbing ............................. 442 Fluid Supply ............................................. 452 Fluid Supply – Swivel ............................... 446 Inlet Gauge Plumbing .............................. 456 Liner Wash Plumbing ...................... 466, 468 Pump – Fluid End 120 GPM .......................... 472 Pump – FMC (JT)........................................ 470 Pump – Power End 120 GPM ........................ 474 Pump Hydraulics – Hydrostat/Ctrl Valve ...... 438 Pump Hydraulics – JT ............................... 440 Pump Mounting ...................................... 432 Pump Plumbing – AT Discharge .................. 464 Pump Plumbing – AT Suction ..................... 458 Pump Plumbing – Discharge Side ............... 434 Pump Plumbing – High Capacity Discharge ... 462 Pump Plumbing – High Capacity Suction ...... 454 Wash Wand ............................................. 476 Water Swivel – AT .................................... 450 Water Swivel – JT..................................... 448

Pipe Loader System Auto-Greaser – Nozzles ..................... 518, 520 Control Valve – Pipe Loader ....................... 498 Diverter Valve Hydraulics ........................ 508 Grease Pump ........................................... 516

Guard Rail ............................................... 482 Hydraulic Cylinder – 2” x 1” x 3” ................ 522 Hydraulic Cylinder – 3.5” x 1.75” x 16” ........ 524 Hydraulic Motor – Shuttle Drive................. 510 Lubricator Hydraulics .............................. 512 Pipe Grip Hydraulics................................ 502 Pipe Lift and Shuttle Hyd. ....................... 506 Pipe Lift and Shuttle Hyd. – Dual Drive ...... 504 Pipe Loader – Grippers .............................. 496 Pipe Loader – Lift Arms ............................. 484 Pipe Loader – Mount ................................ 480 Pipe Loader – Row Select........................... 494 Pipe Loader – Shuttle Drive ........................ 490 Pipe Loader – Shuttle Drive, Dual ................ 492 Pipe Loader – Shuttle Mount ...................... 486 Pipe Loader – Shuttles .............................. 488 Pipe Loader Valve Hydraulics .................. 500 Pump/Bucket Assembly .......................... 514

Loader/Driver Boom, Inner ............................................ 532 Boom, Outer ........................................... 534 Boom, Outer Cylinder ............................. 546 Boom, Outer Hydraulics.......................... 566 Control Valve .......................................... 550 Control Valve Charge Hydraulics............. 554 Decal Location – Pipe Box Loader ............... 528 Electrical Components ............................ 572 Extension Boom ...................................... 536 Extension Cylinder .................................. 548 Extension Cylinder Hydraulics ................. 564 Lift Cylinder............................................. 542 Lift Cylinder Hydraulics ........................... 562 Limit Switch ............................................ 570 Loader/Driver Hydraulics ........................ 558 Overload ................................................. 544 Overload Alert ........................................ 574 Pedestal .................................................. 530 Pendant .................................................. 568 Proportional Valve .................................. 556 Swing Drive ..................................... 538, 540 Swing Drive Hydraulics ............................. 56 ID0380744

CONTENTS _______________________ Volume 4 Continued Accessories Air Hammer – 6” ...................................... 594 Drilling Fluid Transfer .............................. 582 Fluid Mixing Accessories ......................... 580 GPS Kit – CLM3000 .................................... 584 Pipe Box – AT ........................................... 592 Pipe Box – JT ............................................ 590 Telematics ............................................... 578 Wire Line Kit ............................................ 586 Working Lights ........................................ 588

Miscellaneous Bolt/Nut Torque Chart ............................ 598 Filters ...................................................... 604 Optional Kits............................................ 604 Related Publications................................ 604 Replacement O-Ring Chart ...................... 603 Warranty Registration ............................. 606

ID0380744

DECALS

DECAL LOCATION JT100, ALL TERRAIN JT100 T4F 13 38

45 31

25 16

17 58

46 22

56 19 21

BACK VIEW

40 21 20

52 1 39 38

3 6

ID0357580

DECAL LOCATION JT100, ALL TERRIAN JT100 TIER 4F REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

270-6446 270-6457 270-6466 270-6467 270-6468 270-6462 270-6385 270-7554 270-6463 270-6386 270-2471 270-6314 274-291 273-117 270-6368 270-4653 270-6978 270-2446 273-198 270-5127 700-075 270-6341 270-2414 700-204 274-318 270-5131 270-6910 270-6773 274-831 274-852 270-6990 274-857 270-5742 274-923 270-4873 275-023 270-6964 700-143 270-7894 270-6858 273-554 701-184 270-6469 700-187 275-222 275-230 270-8213 701-355 270-7021

QTY

DESCRIPTION

DECAL KIT - JT100 DECAL KIT - AT100 1 FUSE PANEL 1 ELECTRICAL PANEL 1 FUSE BLOCK 1 JT100 MODEL ID 1 JT100 AT MODEL ID 1 GRAY LOGOTYPE 36.9” X 6.1” 1 JT100 MODEL ID W/LOGOTYPE 1 JT100 AT MODEL ID W/LOGOTYPE 1 TOP CONTROL PANEL 1 EMERGENCY EXIT 1 SOUND POWER 1 WORKLIGHTS / WASH WAND 1 DIESEL EXHAUST FLUID 1 SOLENOID VALVE 1 NOTICE COOLANT ISO 1 RIGHT INSTRUMENT PANEL 1 TRACKER CONTROL 1 BATTERY 1 DANGER WRENCH ISO 1 LOGOTYPE W/LOGO 2 DANGER LINE LOCATIONS 1 WARNING CRUSHING FORCE ISO 4 TIE DOWN LOCATION 1 BATTERY DISCONNECT 1 WARNING ONE CALL NOTIFICATION ISO 1 PATENT 1 PIPE ROW INDICATOR 1 CLIMATE CONTROL 2 GRAY LOGO 6.3” X 5.4” 1 CAB SWING LOCK / UNLOCK 1 WARNING NO ETHER/STARTER FLUID ISO 1 POWER POINT 1 GREASE ZERK 3 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM ISO 2 WARNING READ OPERATORS MANUAL ISO 1 HYDRAULIC RESEVOIR (THF) ISO 1 DIESEL FUEL - ISO 1 ANTIFREEZE 5 WARNING MOVING PARTS ISO 1 FUSE BLOCK 2 DANGER ROTATING SHAFT ISO 1 ENGINE STOP 6 DANGER STRIPE 1.75” X 18” 1 811 LOGO 1 CAUTION HOT PARTS ISO 1 NOTICE OIL LEVEL ISO

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT.

ID0357580

DECAL LOCATION JT100, ALL TERRAIN JT100 T4F

40 35

32 5

27 12

38 65 47 19 21 37

11 10

8 48 55

7 34

51 41 50

14 43 49 23 53

28 15

26 61 27

24 62 67

ID0357580

DECAL LOCATION JT100, ALL TERRIAN JT100 TIER 4F REF PART NO. NUMBER

QTY

DESCRIPTION

46 270-7018 47 700-006 48 270-4508 49 270-1150 50 700-025 51 700-026 270-4616 52 700-027 53 700-028 54 701-326 55 274-940 56 270-6296 57 270-4889 58 270-4708 59 270-4710 60 270-4711 61 273-275 62 270-7792 63 270-6036 64 270-7014 65 270-7015 66 270-6107 270-6106 67 270-7198 68 270-8178

1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

NOTICE BATTERY DISCONNECT ISO WARNING CYLINDER LOCK ISO LEFT INSTRUMENT PANEL IGNITION-COLD START PIPE - HORN - THROTTLE LEFT SWITCH PANEL LEFT SWITCH PANEL THROTTLE - LIGHTS - STABILIZER JOYSTICK CONTROL WARNING CRUSHING WEIGHT ISO INDICATOR FUSE/RELAY BLOCK PIPE BOX LIFT PIPE LOADER/ ANCHOR FLUID RETURN ICON FLUID SUPPLY ICON AT/JT INNER SPINDLE OPERATOR MANUAL REPLACEMENT ISO WARNING PRESSURIZED FLUID OR AIR ISO JT100 T4 SERVICE / LUBE CHART ISO STEP LOCATION PIPE BOX WEIGHT PIPE BOX WEIGHT NON - SKID 20” X 4.5” RED HI VIS 1.5” REFLECTORS

REMARKS

USED ON JT100 USED ON AT100

SEE FOOTNOTE 1

USED ON AT100 USED ON AT100 USED ON AT100 USED ON AT100 USED ON AT100

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USED ON JT100 USED ON AT100

FOOTNOTES

1 . NOT PART OF KIT.

ID0357580

NOTES:

ID0134963

ENGINE COMPONENTS

ENGINE SERVICE PARTS JT/AT100 TIER 4

CUMMINS QSB6.7 TIER 4

ID0382653

ENGINE SERVICE PARTS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

NOT SHOWN:

ENGINE SERVICE PARTS FOR CUMMINS ENGINE QSB6.7-TIER 4 195-1034 - FILTER, ENGINE OIL 195-2342 - FUEL FILTER ELEMENT (PRE-FILTER WITH WIF SENSOR) 195-1790 - FUEL FILTER (PRIMARY) 195-1074 - ENGINE OIL FILL CAP 195-2346 - ENGINE OIL CAP (VALVE COVER) 195-1655 - CRANKCASE VENTILATION FILTER 195-1075 - OIL DIPSTICK 500-2192 - OIL PRESSURE SWITCH 195-2096 - FAN BELT 195-2097 - STARTER 500-1625 - ALTERNATOR 195-1077 - THERMOSTAT

FOOTNOTES:

NOTE:

ID0382653

ENGINE OIL SYSTEM JT/AT100 TIER 4

8 7 6 9 10

5 1 3 4 14 2 12

ID0366848

ENGINE OIL SYSTEM JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 CONNECTOR (M22-1.5 X -08 ORFS) 1 PLUG (08O) 4 WORM CLAMP (3/4" TO 1-1/2") 2 ALUMINIZED SLEEVING (2" X 36") 2 BUSHING 4 GRIPPER SPACER 1 SHIELD 4 FLG SCREW (M10-1.50 X 40MM) 2 WASHER (M10, HARDENED) 2 SCREW (M10-1.50 X 130MM) 2 CABLE TIE (1/2") 20" LG 1 HOSE (080FX90S-38"-3000) 1 CUMMINS REMOTE ENGINE OIL FILTER HOSE 1 CUMMINS REMOTE ENGINE OIL FILTER HOSE

153-757 154-331 110-353 105-2034 301-7330 179-387 301-7329 105-1597 106-396 106-504 110-031 159-824 195-2268 195-2269

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366848

ENGINE MOUNTS JT/AT100 TIER 4

4 3

5 8

14 10

ID0366658

ENGINE MOUNTS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 LEFT REAR ENGINE MOUNT 1 RIGHT REAR ENGINE MOUNT 1 LEFT FRONT ENGINE MOUNT 1 RIGHT FRONT ENGINE MOUNT 2 SHOCK MOUNT (REAR) 2 SHOCK MOUNT (FRONT) 2 SPACER WASHER 4 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 90MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 14 FLG SCREW (M12-1.75 X 35MM) 2 WASHER (5/8") 2 SCREW (M16-2.00 X 100MM) 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)

301-6432 301-6433 301-6477 301-6478 116-691 116-690 178-072 106-397 106-336 106-685 106-496 105-416 107-144 106-545

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 80 FT-LBS.

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366658

FUEL SYSTEM JT/AT100 TIER 4

24 21

1 9

7 19 22

18 11

23 14 13

ID0366767

FUEL SYSTEM JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 301-8843 2 106-496 3 106-266 4 106-497 5 106-380 6 150-3268 7 150-1231 8 110-217 9 150-3186 10 110-249 11 150-3185 12 116-881 13 105-1142 14 105-1142 15 300-5743 16* 156-108 17 116-322 18 116-322 19 150-1824 20 150-4362 21 110-959 22 195-2342 23 195-1790 24 301-7290 25 159-977

1 FUEL FILTER BRACKET 4 FLG SCREW (M12-1.75 X 35MM) 2 FLG NUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 35MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 1 BANJO FITTING (M14-1.50-08H) 1 S/O COUPLER (M12-1.5-08H90) 4 WORM CLAMP (7/16" TO 1") 3 BANJO FITTING (M14-1.50-06H) 6 WORM CLAMP (1/4" TO 5/8") 1 S/O CONNECTOR (M14-1.50-06H) 1 BULK HOSE (3/8", SOLD PER 1") 1 BULK HOSE (3/8", 225 PSI, SOLD PER FT) 1 BULK HOSE (3/8", 225 PSI, SOLD PER FT) 1 FUEL TANK 2 S/O COUPLER (08N-08H90) 1 BULK HOSE (1/2", SOLD PER 1") 1 BULK HOSE (1/2", SOLD PER 1") 1 S/O COUPLER (M12-1.50-06H) 1 BULK HOSE (2-5/8") 2 T-BOLT CLAMP (3") 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 1 FUEL FILTER (PRIMARY) 1 DEF TANK MOUNT 1 BANJO FITTING (M12-1.5-06H)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 20" USE 1 @ 20" USE 1 @ 9" USE 1 @ 60" USE 1 @ 43" USE 1 @ 46"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366767

AIR INTAKE

JT/AT100 TIER 4

1 4 5 11 7

5 6 9

ID0366862

AIR INTAKE

JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 MOUNT 1 AIR FILTER (10" X 10" X 12") 1 INTAKE HOSE 1 T-BOLT CLAMP (4.56-4.88) 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 1 COLLAR (02NF-02NF) 1 SUPPORT BRACKET 1 T-BOLT CLAMP (6.44 - 6.75) 1 BULK EDGE (1/8", SOLD PER 1') 1 PLUG (02N, SOC) 4 FLG LK SCREW (M10-1.50 X 20MM)

301-7251 195-2344 195-2110 105-1510 106-162 106-386 115-172 301-8929 105-1930 116-421 115-157 106-382

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE FILTER ELEMENTS

USE 36.5"

NOT SHOWN:

195-2338 195-2339 195-2340 195-2341

FILTER ELEMENT (SECONDARY) FILTER ELEMENT (PRIMARY) MASS AIRFLOW SENSOR DUST EJECTION VALVE

FOOTNOTES:

NOTE:

ID0366862

COOLER SHROUD JT/AT100 TIER 4

3 11

8 9 5 12

4 6 10 7

ID0366927

COOLER SHROUD JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 COOLER 8 FLG LK SCREW (M12-1.75 X 40MM) 8 FLG LK NUT (M12-1.75) 2 BULK EDGE (SOLD BY FOOT) 1 FAN SHROUD 1 BULK SEAL (3/32", SOLD PER FT) 4 FLG SCREW (M6-1.00 X 25MM) 8 SPACER 4 CLIP NUT (M6-1.00) 1 COVER 4 BULK EDGE (SOLD BY FOOT) 2 BULK EDGE (SOLD BY FOOT)

195-2079 107-565 106-709 118-183 362-2704 116-724 106-848 354-354 106-574 301-2893 118-183 118-183

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT. USE 2 @ 27" SEE FOOTNOTE 1 USE 1 @ 35"

USE 4 @ 2.75" USE 2 @ 55.5"

NOT SHOWN:

FOOTNOTES:

1. REPLACES 362-1910 2 PIECE FAN SHROUD AND HARDWARE. SEE THE LIST OF REQUIRED NEW STYLE COMPONENTS BELOW: COVER 301-2893, BULK SEAL 116-724, FLANGE SCREWS 106-848 & CLIP NUTS 106-574.

NOTE:

ID0366927

COOLER INSULATION JT/AT100 TIER 4

3 2

ID0366718

COOLER INSULATION JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 362-1594 2 362-1593 3 362-1592 4 117-309

1 SOUND INSULATION 1 SOUND INSULATION 3 SOUND INSULATION 2 INSULATION

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366718

COOLER PLUMBING JT/AT100 TIER 4

6 28

1 8

13 9

8 22 6

9 17

14 9

12 18 11 32

31 30 15

28 6 4 20

7 29

4 10

2 29

19 27

26 22 24

25 ID0366914

COOLER PLUMBING JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 COOLER 2 STAUFF CLAMP HALVES (2-1/4") 2 STAUFF SINGLE COVER PLATE (2-1/4") 6 T-BOLT CLAMP (2.63" TO 2.94") 4 BOLT (1/4-NC X 4.0, GD5) 4 CHARGE AIR COOLER HOSE 8 T-BOLT CLAMP (3") 2 BRACKET 6 FLG SCREW (M8-1.25 X 20MM, GD8) 1 LOWER COOLANT TUBE 1 UPPER COOLANT TUBE 1 TEMPERATURE SENSOR 1 CHARGE AIR TUBE (-48) 1 CHARGE AIR TUBE (-48) 1 BRACKET 1 BRACKET 2 CLAMP, BOLT-ON ("P") 2.25" 1 RADIATOR HOSE (UPPER) 1 RADIATOR HOSE (LOWER) 2 RADIATOR HOSE 2 T-BOLT CLAMP (2.00" TO 2.31"") 4 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M10-1.50 X 25MM) 1 COOLANT HOSE BRACKET 2 FLG LK SCREW (M8-1.25 X 25MM) 1 BULK EDGE (5/32",SOLD PER 1") 3 CABLE TIE (1/2") 20" LG 4 U-BOLT CLAMP (3") 1 HOSE (16OFX90S-92"-250) W/ CUT END 5 WASHER (M10, HARDENED) 3 SCREW (M10-1.50 X 20MM, 10.9) 2 SHOCK MOUNT

195-2079 105-1532 105-1534 105-1342 106-215 116-703 110-959 301-0619 106-162 195-2138 195-2139 215-1701 195-2105 195-2104 301-9180 301-8958 105-2015 195-2243 195-2244 195-2179 105-1234 106-386 106-724 301-9204 106-381 115-686 110-031 196-010 150-4366 106-396 105-274 105-1762

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1 @ 6"

NOT SHOWN:

FOOTNOTES:

1. USE 301-8913 SPACER PLATE, NOT SHOWN, IF NEEDED. IF USING SPACER PLATE REPLACE 106-215 BOLT WITH 107-873 BOLT, 1/4-NC X 4.25", GD5.

NOTE:

ID0366914

EXPANSION TANK JT/AT100 TIER 4

18 23

17 A 8

21 8

6 16

19 14

17 B 1

2 7

3 10

ID0370628

EXPANSION TANK JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

301-0497 1 EXPANSION TANK 110-959 2 T-BOLT CLAMP (3") 149-342 1 T-BOLT CLAMP (1.687") 150-4366 1 HOSE (16OFX90S-92"-250) W/ CUT END 155-162 1 S/O COUPLER (04N-05H) 111-084 1 RADIATOR CAP (16 PSI) 116-703 1 CHARGE AIR COOLER HOSE 110-249 6 WORM CLAMP (1/4" TO 5/8") 116-108 1 BULK HOSE (5/16", SOLD PER 1") 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 7 FLG LOCKNUT (M8-1.25) 215-1691 1 COOLANT LEVEL SENSOR 301-9171 1 BRACKET 121-059 1 SIGHT GLASS (-24) 105-1762 2 SHOCK MOUNT 115-381 1 BULK HOSE (1/4", SOLD PER 1") 105-2199 62 ALUMINIZED SLEEVING (1", SOLD PER 1") 196-010 1 U-BOLT CLAMP (3") 105-1142 26 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 150-4277 2 S/O COUPLER (04N-06H90) 105-1142 7 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 110-030 1 CABLE TIE (1/16" TO 4") 106-396 2 WASHER (M10, HARDENED)

REMARKS

USE 102"

USE 52" 17A = 36" AND 17B = 26" USE 26" USE 7"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370628

COOLER MOUNTS JT/AT100 TIER 4

9 12

1 12 3 8 10 9

14 6

4 11 2 16 15 8

8 10

10 17

5 6 7 10

ID0366928

COOLER MOUNTS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 COOLER 1 LEFT LOWER BRACKET 1 LEFT UPPER BRACKET 1 RIGHT UPPER BRACKET 1 RIGHT LOWER BRACKET 4 FLG LK SCREW (M12-1.75 X 40MM) 4 FLANGE NUT (M12-1.75) 4 ISOLATOR 8 FLG LOCKNUT (M8-1.25) 8 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG SCREW (M10-1.50 X 25MM) 4 FLG NUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 HARDLINE BRACKET 8 WASHER (M10, HARDENED) 4 SCREW (M10-1.50 X 65MM) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9)

195-2079 301-0617 301-0618 301-0610 301-0609 107-565 106-354 116-539 106-386 106-992 106-724 106-266 106-383 301-9595 106-396 106-642 105-894

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366928

FAN MOUNT JT/AT100 TIER 4

6 10

7 7

8 9 7 2 3 9 7

7 8

ID0366670

FAN MOUNT JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

301-7301 1 BRACKET 301-0734 1 FAN MOTOR MOUNT 150-4531 1 HYDRAULIC MOTOR, 36CC 195-1539 1 FAN HUB 195-1520 1 FAN (32" PULLER) 107-095 6 FLG SCREW (M8-1.25 X 16MM) 106-598 20 WASHER (9/16" HARDENED) 105-840 10 SCREW (M14-2.0 X 40MM) 106-526 10 NUT (M14-2.00) 106-392 1 WASHER (M16) 105-390 1 NUT (5/8-NF)

REMARKS

USE LOCTITE 277 OR EQUIVALENT. USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 160 FT-LBS.

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366670

AFTER TREATMENT JT/AT100 TIER 4

14 16

1 4

13 19

25 21

2 14

19 20

18 22 20 16

3 7

28 31

15 12 16

22 11

6 7

ID0366829

AFTER TREATMENT JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

QTY

DESCRIPTION

195-2082 1 DOWN PIPE 301-7228 1 MOUNT BRACKET 195-2084 1 ANCILLARY TUBE 195-2089 1 GASKET, 5" (STANDARD MARMON) 195-2090 1 V-BAND CLAMP, 5" (STANDARD MARMON) 195-2091 4 GASKET, 5" (SPHERICAL MARMON) 195-2092 4 V-BAND CLAMP, 5" (SPHERICAL MARMON) 195-2093 1 GASKET, 4" (SPHERICAL MARMON) 195-2094 1 V-BAND CLAMP, 4" (SPHERICAL MARMON) 301-7233 4 MOUNT BRACKET 105-1940 4 T-BOLT CLAMP (11.375-11.687) 303-2918 1 AFTER TREATMENT BRACKET 301-7232 1 BRACE 106-724 18 FLG SCREW (M10-1.50 X 25MM) 106-497 3 FLG SCREW (M10-1.50 X 35MM) 106-387 22 FLG LOCKNUT (M10-1.50) 195-2198 2 BAND CLAMP (5") 195-2188 1 EXHAUST STACK 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 110-373 2 BOLT-ON CLAMP (13/16") 105-1454 1 CLAMP, BOLT-ON ("P") 1 1/4" 106-386 5 FLG LOCKNUT (M8-1.25) 301-8888 1 HEAT SHIELD 362-1917 1 INSULATION 301-8949 1 BRACKET 110-030 2 CABLE TIE (1/16" TO 4") 115-686 1 BULK EDGE (5/32",SOLD PER 1") 195-2324 1 THERMAL BLANKET 195-2085 1 CONNECTING ELBOW (5"-5") 195-2118 1 CONNECTING ELBOW (5"-4") 105-743 1 FLG LK SCREW (M12-2.00 X 45MM)

REMARKS

TORQUE TO 11 FT-LBS (132 IN-LBS)

USE 1 @ 2"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366829

DEF TANK MOUNT JT/AT100 TIER 4 BEGINS WITH S/N:

5 2 6 10

4 8 7 9 02

ID0370996

DEF TANK MOUNT JT/AT100 TIER 4 BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 DEF TANK MOUNT 1 DEF TANK COVER 1 CLIP NUT (M8-1.25) 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 16MM) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 8 SHOULDER WASHER 4 COMPRESSION SPRING 4 LOCKNUT (1/4-NF) 2 STEEL STRAP 1 DEF TANK, GEN 6

301-7290 301-9596 106-551 106-386 106-380 105-1795 105-1601 115-563 106-678 105-2028 195-2829

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370996

DEF PLUMBING JT/AT100 TIER 4 BEGINS WITH S/N:

4 16

15 14 3 15

TO DRT

TO SIDE OF ENGINE

TO DRT

TO DRT ACKINE B TO ENG OF

12 23

10 11 2 SEE FOOTNOTE 1

17 19

21 8

4 1

7 11

DRT PLUMBING DETAIL 05

DETAIL A PLUMBING

ID0370938

DEF PLUMBING JT/AT100 TIER 4 BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 DEF HEATED HOSE (05/J2044/90-3.0M) 1 COOLANT CONTROL VALVE 10 WORM CLAMP (7/16" TO 1") 1 CRIMPED COOLANT LINE (3/8" X 85") 1 WORM CLAMP (1/4" TO 5/8") 3 SCREW (M8-1.25 X 90MM) 3 FLG LOCKNUT (M8-1.25) 1 S/O COUPLER (04N-05H90) 1 S/O COUPLER (08N-10H) 2 SPRING CLAMP, WIRE (.875) 10 CABLE TIE (1/2") 20" LG 1 DEF HEATED HOSE (06/J2044/90-1.0M) 2 S/O COUPLER (10H-06H-10H) 1 CRIMPED COOLANT LINE (90, 3/8" X 67") 2 ALUMINIZED SLEEVING (1", SOLD PER 1") 1 DEF HEATED HOSE (06/J2044/90-1.0M) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (1/4", SOLD PER 1") 1 DEF TANK, GEN 6 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT)

195-2107 150-4025 110-217 195-2509 110-249 107-078 106-386 155-164 149-487 105-2003 110-031 195-2106 150-4509 195-2510 105-2199 195-2106 116-750 116-750 116-750 115-381 195-2829 116-750 116-750

DESCRIPTION

REMARKS

USE 2 @ 60" USE 2 @ 29" USE 1 @ 48" USE 1 @ 102" USE 1 @ 36" USE 1 @ 58" USE 1 @ 33"

NOT SHOWN:

FOOTNOTES:

1. FOR MODULE REPLACEMENT REFER TO CUMMINS SERVICE CENTER. EBU PART NUMBER 2871879.

NOTE:

ID0370938

DEF TANK (GEN 6 ) SERVICE PARTS BEGINS WITH S/N:

3 2

5 8

ID0563046

DEF TANK (GEN 6 ) SERVICE PARTS BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8

195-2831 500-2690 500-2872 500-2689 500-2873 500-2874 500-2686 500-2691 154-384

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

DEF TANK, GEN 6 DEF TANK MFHU, DEF, 40 MICRON, II O RING KIT SENSOR KIT, DEF, II FILTER, 40 MICRON, KIT DEF MOUNTING RING, SERVICE KIT DEF TANK LOCKING CAP PLUG (06S)

REMARKS

INCLUDES REF NO'S 1-8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0563046

DEF TANK SERVICE PARTS ENDS W/ S/N_______

7 4

ID0383895

DEF TANK SERVICE PARTS ENDS W/ S/N_______ REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

500-2690 500-2686 500-2688 500-2689 500-2691 500-2687 500-2872

DESCRIPTION

DEF TANK DEF MOUNTING RING, SERVICE KIT FILTER, 40 MICRON, SERVICE KIT O RING KIT DEF TANK LOCKING CAP SENSOR KIT, DEF, II MFHU, DEF, 40 MICRON, II

REMARKS

SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 2 AND NOTES 1 & 2. SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFERENCE 053-2841 DEF TANK ASSEMBLY SERVICE MANUAL 2. SENSOR 500-2687 IS NO LONGER AVAILABLE. IF REPLACEMENT IS NECESSARY, THE COMPLETE HEAD ASSEMBLY 500-2872 MUST BE USED.

NOTE:

1. SEE PARTS PAGES ID0396348 AND ID0396418 FOR HOSE CONNECTIONS WHEN USING 500-2872 ON JT60. 2. SEE PARTS PAGES ID0370938 FOR HOSE CONNECTIONS WHEN USING 500-2872 ON JT100.

ID0383895

DEF PUMP SERVICE PARTS

4 5

SEE FOOTNOTE 1

ID0383256

DEF PUMP SERVICE PARTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 FILTER KIT, DEF SUPPLY MODULE 1 FILTER CAP, DEF SUPPLY MODULE 1 FITTING, CONNECTOR (OUTLET) 1 FITTING, CONNECTOR (INLET) 1 FITTING, CONNECTOR (BACKFLOW) 3 GASKET, CIRCULAR (O-RING)

500-2679 500-2678 500-2681 500-2682 500-2680 500-2683

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. FOR MODULE REPLACEMENT REFER TO CUMMINS SERVICE CENTER. EBU PART NUMBER 2871879.

NOTE:

ID0383256

BATTERY

JT/AT100 TIER 4

24 TO ALTERNATOR

33 38

26 6 37

25 31

35 GRD 3

29 8

16 39 4 3

1 36 18

30 20

19 17

22 7

6 10 12

23 14 15 15

FUSE DETAIL A 01

ID0372261

BATTERY

JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 215-282 2 300-2456 3 106-381 4 106-386 5 215-1009 6 106-161 7 106-385 8 217-819 9 215-1011 10 106-056 11 105-186 12 105-047 13 215-1010 14 215-1111 15 211-305 16 301-8963 17 215-2352 18 106-733 19 107-310 20 106-850 21 105-021 22 215-2348 23 106-712 24 301-7257 25 215-1534 26 215-1093 27 106-388 28 106-237 29 215-2349 30 215-2350 31 215-2397 32 215-2353 33 215-2354 34 215-2402 35 215-2401 36 215-2400 37 215-2399 38 215-2403 39 215-2398

2 BATTERY 1 SHEET, FUSE MOUNT 4 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 MAIN FUSE HOLDER BASE 6 FLG SCREW (M6-1.00 X 20MM) 4 FLG LOCKNUT (M6-1.00) 1 BATTERY DISCONNECT SWITCH 1 BUSSBAR (MAIN FUSE HOLDER) 6 EXT STAR WASHER (#10) 6 NUT (#10-24) 1 LOCKNUT (3/8-NC) 1 MAIN FUSE HOLDER COVER 1 200 AMP FUSE 2 BK/AMI 125 AMP FUSE 1 SWITCH MOUNT 1 GROUND STUD MOUNT 4 SCREW (M5-0.80 X 30MM) 8 WASHER (#10) 4 LOCKNUT (M5-0.80) 1 NUT(1/2-NC) 1 FRAME HARNESS 2 FLG SCREW (M6-1.00 X 16MM) 1 MOUNT BRACKET 1 PREHEAT SOLENOID 1 POWER RELAY 4 WASHER (M6) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 POSITIVE BATTERY CABLE 1 NEGATIVE BATTERY CABLE 1 PRIMARY CABLE 1 CABLE, POSITIVE 60" 1 CABLE, NEGATIVE 48" 1 ALTERNATOR CABLE 1 STARTER SOLENOID CABLE 1 STARTER FUSE CABLE 1 GRID HEATER RELAY CABLE 1 ALTERNATOR GROUND CABLE 1 GRID HEATER FUSE CABLE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0372261

NOTES:

ID0134963

FRAME COMPONENTS

FRAME EXTENSION

JT/AT100 TIER 4i AND TIER 4

3 2 4

ID0294948

FRAME EXTENSION

JT/AT100 TIER 4i AND TIER 4 REF PART NO. NUMBER

QTY

1 301-0854 2 106-399 3 106-356 4 106-075 5 362-1587 6 106-565

1 FRAME EXTENSION 8 WASHER (M20, HARDENED) 8 FLG NUT (M20-2.50, 10.9) 8 SCREW (M20-2.50 X 60MM, 10.9) 1 SOUND INSULATION 5 NUTSERT (M8-1.25)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0294948

LOADER / DRIVER SUPPORT JT/AT100 TIER 4

10 11

12 16 15 13

2 17 14 3

2 3

2 2

6 7 04

ID0366723

LOADER / DRIVER SUPPORT JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

REMARKS

107-003 12 FLG LK SCREW (M12-1.75 X 35MM) 106-709 40 FLG LK NUT (M12-1.75) 301-0478 2 COLUMN 301-0676 1 LOADER / DRIVER SUPPORT 301-0901 2 RIGHT SUPPORT BRACKET 106-496 16 FLG SCREW (M12-1.75 X 35MM) 301-0616 2 LEFT SUPPORT BRACKET 107-307 8 SCREW (M12-1.75 X 45MM) 301-6639 2 SPACER 301-7907 1 LOADER REST 106-337 4 SCREW (M12-1.75 X 110MM) 106-558 6 CLIP NUT (M10-1.50) 110-754 1 CLAMP (5/16") 110-126 1 BOLT-ON CLAMP (1/2") 106-389 2 WASHER (M8) 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 106-386 2 FLG LOCKNUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366723

MID-HOOD SUPPORT JT/AT100 TIER 4

7 8

3 8

11 7

8 10 4

7 2

5 9

6 7 12

13 8

ID0366675

MID-HOOD SUPPORT JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

REMARKS

301-7294 1 TOP CROSSMEMBER 301-0509 1 FORMED COLUMN 301-0506 1 FORMED COLUMN 301-7257 1 MOUNT BRACKET 106-469 8 FLG SCREW (M12-1.75 X 30MM) 106-709 8 FLG LK NUT (M12-1.75) 106-724 24 FLG SCREW (M10-1.50 X 25MM) 106-387 24 FLG LOCKNUT (M10-1.50) 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 301-8875 1 REAR TANK BRACKET 301-8903 1 FILTER SUPPORT BRACKET 301-8904 1 BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366675

RIGHT SIDE PANELS JT/AT100 TIER 4

1 23 22 5

12 10

8 19 6 10 12

2 24 9

24 9

16 15 14

21 25

24 4 9

7 25

ID0370874

RIGHT SIDE PANELS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-1589 1 SOUND INSULATION 2 301-0886 1 PANEL 3 362-1583 1 SOUND INSULATION 4 349-398 2 DOOR 5 362-1581 2 SOUND INSULATION 6 301-0528 1 FRONT RIGHT SIDE PANEL 7 300-1705 2 SHEET, ACCESS DOOR 8 362-1580 1 SOUND INSULATION 9 117-558 10 LATCH, ADJUST LEVER (LOCKING) 10 106-228 48 SCREW (M5-0.80 X 10MM) 11 106-551 8 CLIP NUT (M8-1.25) 12 106-991 17 FLG LK SCREW (M8-1.25 X 20MM) 13 301-0714 1 VALVE COVER 14 215-412 1 LICENSE PLATE LAMP 15 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) 16 106-385 2 FLG LOCKNUT (M6-1.00) 17 110-208 1 LEVEL INDICATOR 18 301-6642 1 RIGHT SIDE COVER 19 301-0575 1 BACKUP BAR 20 106-386 2 FLG LOCKNUT (M8-1.25) 21 301-0571 2 ACCESS DOOR 22 362-2028 1 SOUND INSULATION 23 362-1582 1 SOUND INSULATION 24 111-002 6 LIFT-OFF HINGE (OFF-SET) 25 105-617 6 LIFT-OFF HINGE (OFF-SET)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370874

LEFT SIDE PANELS JT/AT100 TIER 4

6 7

4 6 3 6

9 2

ID0370904

LEFT SIDE PANELS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 LEFT SIDE COVER 1 ACCESS PANEL 1 SOUND INSULATION 1 WELDMENT, INSIDE PANEL 1 FRONT LEFT SIDE PANEL 6 FLG LK SCREW (M8-1.25 X 20MM) 3 PULL (1.210" X 5.190", BLACK) 5 CLIP NUT (M8-1.25) 1 BULK EDGE (1/16", SOLD PER FT)

301-9192 301-0867 362-1588 300-4803 301-0529 106-991 110-699 106-551 118-164

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370904

HOOD INSULATION JT/AT100 TIER 4

2 5 5 3 4

ID0370815

HOOD INSULATION JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 2 SOUND INSULATION 2 SOUND INSULATION

362-1596 362-1595 362-1590 362-1513 362-1578 362-1584

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370815

HOOD

JT/AT100 TIER 4

3 6 7

16 8 17

13 11

17 18

2 5 14

14 4

2 3

1 3 2

4 15

ID0370839

HOOD

JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

301-6640 1 HOOD 301-0570 3 ACCESS DOOR 117-558 8 LATCH, ADJUST LEVER (LOCKING) 106-228 24 SCREW (M5-0.80 X 10MM) 106-991 5 FLG LK SCREW (M8-1.25 X 20MM) 301-7265 1 TOP ACCESS DOOR 106-712 12 FLG SCREW (M6-1.00 X 16MM) 106-385 12 FLG LOCKNUT (M6-1.00) 110-727 4 BALL SCREW (5/16-NC X 1/2") 105-003 4 FLG LOCKNUT (5/16-NC) 301-4841 1 COVER PLATE 117-915 1 CAM LOCK 107-002 6 FLG LK SCREW (M10-1.50 X 30MM) 111-002 4 LIFT-OFF HINGE (OFF-SET) 105-617 2 LIFT-OFF HINGE (OFF-SET) 107-552 1 HINGE (27.28") 150-1007 2 SPRING, GAS 302-2663 1 STRUT STOP 215-2726 1 STROBE LIGHT, AMBER (LED)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370839

FRONT HOOD JT/AT100 TIER 4

13 15

28 25

22 23

16 26 10

8 9

6 17 24

2 1

3 15

ID0370865

FRONT HOOD JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-9212 1 END PANEL 2 106-161 2 FLG SCREW (M6-1.00 X 20MM) 3 301-0778 1 BRACKET 4 301-0779 1 BRACKET 5 301-0651 1 FRONT TANK BRACKET 6 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 7 301-7249 1 FRONT HOOD 8 301-7252 1 DOOR 9 117-558 3 LATCH, ADJUST LEVER (LOCKING) 10 106-228 8 SCREW (M5-0.80 X 10MM) 11 301-0572 1 ACCESS DOOR 12 106-712 2 FLG SCREW (M6-1.00 X 16MM) 13 106-385 2 FLG LOCKNUT (M6-1.00) 14 106-551 3 CLIP NUT (M8-1.25) 15 106-991 13 FLG LK SCREW (M8-1.25 X 20MM) 16 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8) 17 301-9213 1 COVER 18 106-574 2 CLIP NUT (M6-1.00) 19 301-9214 1 COVER 20 362-2004 1 SOUND INSULATION 21 362-2005 1 SOUND INSULATION 22 362-2009 1 SOUND INSULATION 23 362-2010 1 SOUND INSULATION 24 106-386 8 FLG LOCKNUT (M8-1.25) 25 106-724 4 FLG SCREW (M10-1.50 X 25MM) 26 111-002 2 LIFT-OFF HINGE (OFF-SET) 27 110-794 1 HINGE (11.39") 28 106-558 4 CLIP NUT (M10-1.50)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370865

FRONT COVERS

JT/AT 100 TIER 4

4 2 34

35 31

30 24

27 43

33 38

36 26 5 40

16 17 19

12 20

15 14 13 6 37

ID0381930

FRONT COVERS JT/AT 100 TIER 4 REF PART NO. NUMBER

QTY

301-0971 1 301-0974 1 2. 300-1776 1 3. 349-828 1 4. 300-8180 1 5. 301-745 1 6. 301-0969 1 301-0972 1 7. 213-035 1 8. 214-301 1 9. 217-017 1 10. 306-602 1 11. 106-991 33 12. 106-551 33 13. 117-558 1 214-961 217-309 14. 348-299 1 15. 111-047 1 16. 106-138 4 17. 106-385 4 18. 110-524 1 19. 106-640 4 20. 106-542 8 21. 115-686 AR 22. 116-768 1 23. 171-008 1 24. 110-032 1 25. 106-234 4 26. 106-385 4

DESCRIPTION

REMARKS

LEFT COVER LEFT COVER WELDMENT, ECU MOUNT COVER PLATE SHEET, BULKHEAD MOUNT CONNECTOR/FUSE PANEL RIGHT COVER RIGHT COVER DUST CAP W/LANYARD ACCESSORY SOCKET CONNECTOR (4-WAY, FM) ALARM FLG LK SCREW (M8-1.25 X 20MM) CLIP NUT (M8-1.25) ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ACCESS PANEL HINGE (214MM) NUT (M5-0.80) LOCKNUT (M6-1.00) SPRING RETAINER SCREW (M6-1.00 X 20MM, BUT SOC) SCREW (M5-0.80 X 16MM, PAN PLPS) BULK EDGE (5/32",SOLD PER 1") GROMMET (1/4") RETRACTABLE BELT (ORANGE) SNAPPER PIN (5/16" X 2-1/2") SCREW (M6-1.00 X 12MM) FLG LOCKNUT (M6-1.00)

USE WITH PIPE LOADER OPTION USE W/OUT PIPE LOADER OPTION

USE 2 @ 40", USED ONLY WITH PIPE LOADER OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0381930

FRONT COVERS JT/AT 100 TIER 4 REF PART NO. NUMBER

27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43.

QTY

DESCRIPTION

106-162 2 FLG SCREW (M8-1.25 X 20MM) 106-386 2 FLG LOCKNUT (M8-1.25) 106-469 1 FLG SCREW (M12-1.75 X 30MM) 106-685 1 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 106-387 4 FLG LOCKNUT (M10-1.50) 115-686 AR BULK EDGE (5/32",SOLD PER 1") 105-189 10 SCREW (#6-32 X 1/2") 105-215 10 NUT (#6-32) 106-850 6 LOCKNUT (M5-0.80) 110-982 1 DOME PLUG (2.5") 215-2348 1 FRAME HARNESS 301-9195 1 DIAGNOSTIC CONNECTOR MOUNT 115-686 AR BULK EDGE (5/32", SOLD/ 1") 106-743 1 WASHER (.531", HARDENED) 106-234 2 SCREW (M6-1.00 X 12MM) 217-918 1 ROCKER SW {DPDT) ON-ON 217-136 1 ICON (WHT) ON-START 217-137 1 ICON (WHT) OFF-STOP 217-156 1 DIFFUSION LENS (GREEN) 217-158 1 DIFFUSION LENS (WHITE) 217-925 1 ROCKER SWITCH (ACTUATOR)

REMARKS

USE 1 @ 44"

USE 1 @ 18"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0381930

BOTTOM COVERS JT/AT100 TIER 4

15 13

9 4 14 10 14 8

11 1

3 7 5 03

ID0370928

BOTTOM COVERS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 BOTTOM COVER 1 SOUND INSULATION 3 CLIP NUT (M8-1.25) 5 FLG LK SCREW (M8-1.25 X 20MM) 12 FLG LOCKNUT (M8-1.25) 3 CLIP NUT (M10-1.50) 3 FLG SCREW (M10-1.50 X 25MM) 1 COVER 1 SOUND INSULATION 1 FLAP 1 PANEL 1 FLAP 1 RETAINER 8 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG SCREW (M8-1.25 X 30MM)

370-314 362-1586 107-135 106-991 106-386 106-558 106-724 301-9206 362-2011 362-1926 301-8957 362-1999 301-9208 106-162 106-163

DESCRIPTION

REMARKS

USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370928

GRILLE

JT/AT100 TIER 4i & TIER 4

3 5 1 6 7

4 5 3

ID0328140

GRILLE

JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

QTY

1 301-0565 2 301-0568 3 106-991 4 301-0866 5 106-551 6 106-558 7 106-724

1 SUPPORT BRACKET 1 GRILLE 12 FLG LK SCREW (M8-1.25 X 20MM) 1 SUPPORT BRACKET 12 CLIP NUT (M8-1.25) 6 CLIP NUT (M10-1.50) 6 FLG SCREW (M10-1.50 X 25MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0328140

ASSISTED MAKEUP 24

20 23 3

20 22

16 17

20 22 18

2 8 6 9

27 25 19

11 19

ID0205995

ASSISTED MAKEUP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

300-5430 300-6132 300-8553 110-774 106-678 300-3956 106-049 106-048 300-8552 106-033 107-507 300-8560 105-998 117-047 300-8556 300-8555 300-8554 105-375 300-8557 106-645 106-117 106-397 106-574 106-640 106-685 300-6134 215-1002

QTY

DESCRIPTION

1 1 1 1 1 1 4 4 1 2 4 1 4 2 4 2 4 2 2 4 4 4 2 2 4 1 1

CARRIAGE SPRING MOUNT MOUNTING BRACKET BALL JOINT (1/4-NF) LOCKNUT (1/4-NF) LINKAGE ROD BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) BRACKET JAM NUT (1-NC) SCREW (M12-1.75 X 65MM) SENSOR GUARD SCREW (M16-2.00 X 40MM) COMPRESSION SPRING BUSHING MOUNTING ROD GUIDE PLATE NUT (1-NC) MOUNTING BLOCK SCREW (M12-1.75 X 110MM, 10.9) SCREW (M12-1.75 X 80MM, SOC) WASHER (M12, HARDENED) CLIP NUT (M6-1.00) SCREW (M6-1.00 X 20MM,BUT SOC) LOCKNUT(M12-1.75,PRV TRQ,10.9) THRUST DRIVE CARRIAGE POSITION SENSOR

MAGNETIC SLIDE

REMARKS

USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT TORQUE TO 250 FT LBS

USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT - REFER TO NOT SHOWN SECTION

NOT SHOWN:

215-1617

SERVICE PART FOR REF. #21, 215-1002

FOOTNOTES:

NOTE:

ID0205995

DRILL FRAME

1 3

10 8

2 11

USE ON AT USE ON JT

6 5

DETAIL A 12

16 13 14

ID0226406

DRILL FRAME REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

300-5349 1 DRILL FRAME 314-557 1 FRONT FRAME 106-074 13 SCREW (M16-2.00 X 60MM) 106-442 15 FLG LKNUT (M16-2.0,PRVTRQ10.9) 215-1175 3 PROXIMITY SWITCH 106-427 6 SCREW (M5-0.80 X 22MM, SOC) 106-850 6 LOCKNUT (M5-0.80) 105-271 4 SCREW (M10-1.50 X 40MM) 106-098 4 FLG BOLT (3/4-NC X 2", GD8) 370-364 1 STOP PAD 206-076 1 COUPLING 320-442 1 STOW MOUNT 106-564 4 SCREW (M10-1.50 X 100MM) 106-396 4 WASHER (M10, HARDENED) 106-520 2 STUD BOLT (M16-2.00 X 55MM) 105-1889 1 PIN 105-2184 2 PIN 110-128 2 CLIP, PIN

REMARKS

SEE FOOTNOTE 2 TORQUE TO 140 FT LBS (190NM)

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT / SEE FOOTNOTE 1 SEE FOOTNOTE 1

BEGINS WITH S/N: CMWJT100L90000002, USE LOCTITE 686 BEGINS WITH S/N: BEGINS WITH S/N: BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH CMW S/N: CMWJT100LC000072 / CMWAT100LC000024 2. HIGH PROFILE FRONT FRAME (349-675) RACK FRONT FRAME (300-5342) FRONT FRAME (301-2249)

BEGINS WITH S/N: CMWJT100HC000073 / CMWAT100HC000025

NOTE:

ID0226406

CYLINDER LOCKS

4 5

ID0091992

CYLINDER LOCKS REF PART NO. NUMBER

QTY

1 2 3 4 5

2 CYLINDER LOCK 2 FORMED PLATE 2 PIN 6 FLG LK SCREW (M10-1.5 X 30MM) 2 HAIR CLIP PIN (1/8" X 1/2")

370-376 370-408 370-410 106-383 110-033

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0091992

PIPE GUIDE

BEGINS WITH CMW S/N: DWPAT100PH0000082; DWPJT100CH0000216

10 15

13 14 3

8 11

ID0430570

PIPE GUIDE

BEGINS WITH CMW S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 STRIKE BOX MOUNT 1 BACK COVER PLATE 1 CURRENT TRANSFORMER 1 WIPER MOUNT 1 GUIDE BEARING MOUNT 2 GUIDE BLOCK (4.13) 1 BLOCK RETAINER 1 PIVOT PIN 2 KLIP RING (.750") 3 LYNCH PIN (7/16" X 2") 4 CARRIAGE BOLT(5/16-NC X 3.00) 4 WASHER (.531", RUBBER) 4 FLG LOCKNUT (5/16-NC) 4 FLG LK SCREW (M12-1.75 X 30mm)SERRATED 4 CAM WASHER (5/8") 4 SCREW (M16-2.00 X 30MM) 1 GROMMET (9/16") 1 SPLIT ROD WIPER 3.25" ID

302-2688 306-995 211-084 314-732 302-2683 362-0002 314-387 178-863 115-503 110-228 107-311 116-283 105-003 105-1808 105-497 106-338 116-203 157-196

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

211-042 VOLTAGE LIMITER CABLE 214-542 CURRENT COIL CABLE

FOOTNOTES:

1. 362-0002 IS USED ON JT UNITS USE 362-2752 FOR AT UNITS

NOTE:

ID0430570

PIPE GUIDE

ENDS WITH CMW S/N:CMWAT100HH0000081, CMWJT100TH0000215

12 13 14

15 23

5 16 18

1 17 5

20 4 9

8 5 19

21 6 10 1

7 10 3

ID0157082

PIPE GUIDE

ENDS WITH CMW S/N:CMWAT100HH0000081, CMWJT100TH0000215 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.

QTY

370-061 2 105-214 4 157-196 1 110-710 4 110-228 5 370-075 2 106-584 6 370-440 1 107-566 4 125-760 4 370-276 105-003 4 306-995 1 116-283 4 211-084 1 300-9812 107-311 4 105-834 4 106-354 6 116-203 1 314-732 1 178-863 1 115-503 2

DESCRIPTION

REMARKS

TOP GUIDE HALF SCREW (#10-24 X .5", SELF-TAP) ROD WIPER LANYARD (3/64" X 6") LYNCH PIN (7/16" X 2") GUIDE PIN SCREW (M12-1.75 X 100MM) SPLIT GUIDE CARRIAGE BOLT (3/8-NC X 1.50") COMPOSITION BUSHING (1.5") STATIONARY CLAMP FLG LOCKNUT (5/16-NC) BACK COVER PLATE WASHER (.531", RUBBER) CURRENT TRANSFORMER STRIKE BOX MOUNT CARRIAGE BOLT (5/16-NC X 3") FLG LOCKNUT (3/8-NC) FLANGE NUT (M12-1.75) GROMMET (9/16") WIPER MOUNT PIVOT PIN KLIP RING

NOT SHOWN:

211-042 VOLTAGE LIMITER CABLE 214-542 CURRENT COIL CABLE

FOOTNOTES:

NOTE:

ID0157082

FRONT WRENCH

BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105

20 2

24 18

13 31 32 33

27 21

SEE DETAIL A

NOTE: GRIPPER TANG ORIENTATION

25 36 7 8 10

INSERT RETAINER INSERT RETAINER REF. 29 (AT) REF. 28 (JT) DETAIL A

9 11

ID0574493

FRONT WRENCH

BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105 REF PART NO. NUMBER

QTY

1 302-7750 2 302-7753 3 370-281 4 115-005 5 106-645 6 125-781 7 116-879 8 106-399 9 106-398 10 107-127 11 106-785 12 303-2996 13 105-1927 14 301-2249 17 179-183 18 184-031 19 106-345 20 179-016 21 106-333 22 349-192 23 370-135 24 106-666 25 106-442 26 166-815 27 115-003 28 301-8345 29 301-1166 30 375-0002 31 105-1929 32 106-415 33 106-639 34 106-758 35 151-158 36 150-5894

1 JT100 STATIONARY CLAMP 1 JT100 ROTATION CLAMP 2 CAP 1 ZERK (1/4-NF, 90) 4 SCREW (M12-1.75 X 110MM, 10.9) 2 COMPOSITION BUSHING (2.259") 2 RUBBER CUSHION 16 WASHER (M20, HARDENED) 16 WASHER (M16, HARDENED) 16 SCREW (M20-2.50 X 80MM, 10.9) 16 SCREW (M16-2.00 X 80MM, SOC) 4 JAW BLOCK 4 SCREW (M16-2.00 X 115MM, SOC) SP 1 FRONT FRAME 1 57.15 X 195 TAPERED PIN 2 TAPERED INSERT (2.25") 2 SCREW (M20-2.50 X 50MM) 1 TAPERED PIN (57.1MM X 215MM) 9 SCREW (M12-1.75 X 40MM, 8.8) 1 SHIM 1 RETAINING RING 8 SCREW (M16-2.00 X 65MM, 10.9) 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 1 KEY (3/4" X 4") 1 ZERK (1/4-NF, STR) 8 INSERT RETAINER (JT) 8 INSERT RETAINER (AT) 8 GRIPPER INSERT 4 SOCKET HEAD CAP (M16) 8 WASHER (.406) 8 SCREW (M10-1.50 X 160MM) 8 LOCKNUT (M10-1.5) 1 CYL (4.0 X 2.25 X 6.0) 4 WRENCH CYLINDER (6.000 X 4.000 X 3.0)

DESCRIPTION

REMARKS

APPLY HYDRAULIC OIL & TORQUE TO 300 FT-LB APPLY HYDRAULIC OIL & TORQUE TO 180 FT-LB SEE FOOTNOTE 3 APPLY ANTI-SEIZE & TORQUE TO 150 FT-LB

SEE FOOTNOTE 1, 2 & DETAIL A SEE FOOTNOTE 1 & DETAIL A SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 APPLY ANTI-SEIZE TO ROD END PRIOR TO INSTALLING JAW BLOCK

NOT SHOWN:

FOOTNOTES:

1. AT100 & JT100 UNITS USE GRIPPER INSERT {375-0002}. INSERT RETAINERS {REF 28 & 29} DETERMINE GRIPPER ORIENTATION {SEE DETAIL A} 2. INSERT RETAINER {JT} REF 28 {301-8345} IS TO BE USED WITH DITCH WITCH JT & FORGED PIPE. 3. {303-2996} JAW BLOCK REQUIRES 2 EACH {REF 32, 33 & 34} PER BLOCK

NOTE:

1. JT100 WRENCH KIT {190-2837} CONVERTS OLD STYLE WRENCHES TO THE NEW STYLE WRENCHES SHOWN ON THIS PARTS PAGE

ID0574493

FRONT WRENCH

BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100KE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104

2 8

5 SEE DETAIL A

22 6

21 16

28 30 27 19

15 14

NOTE: GRIPPER TANG ORIENTATION

29 2

20 JT

INSERT RETAINER INSERT RETAINER (AT) (JT) DETAIL A

ID0340815

FRONT WRENCH

BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100KE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER

QTY

DESCRIPTION

1 370-276 1 STATIONARY CLAMP 2 150-4070 4 WRENCH CYLINDER (6.000 X 4.000 X 3.0) 3 319-910 4 JAW BLOCK 4 370-281 2 CAP 5 115-499 16 KLIP RING (1.000") 6 125-781 2 COMPOSITION BUSHING (2.259") 7 184-031 2 TAPERED INSERT (2.25") 8 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) 9 106-666 8 SCREW (M16-2.00 X 65MM, 10.9) 10 115-003 1 ZERK (1/4-NF, STR) 11 106-333 9 SCREW (M12-1.75 X 40MM, 8.8) 12 106-345 2 SCREW (M20-2.50 X 50MM) 13 106-442 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 14 349-192 1 SHIM 15 370-135 1 RETAINING RING 16 301-1166 8 INSERT RETAINER (AT) 17 106-415 8 WASHER (.406) 18 106-758 7 LOCKNUT (M10-1.5) 19 179-183 1 57.15 X 195 TAPERED PIN 20 116-879 2 RUBBER CUSHION 21 301-8345 8 INSERT RETAINER (JT) 22 370-275 1 ROTATION CLAMP 23 179-016 1 TAPERED PIN (57.1MM X 215MM) 24 349-190 8 PIN 25 375-0002 8 GRIPPER INSERT 26 106-639 8 SCREW (M10-1.50 X 160MM) 27 151-158 1 CYL (4.0 X 2.25 X 6.0) 28 115-005 1 ZERK (1/4-NF, 90) 29 301-2249 1 FRONT FRAME 30 166-815 1 KEY (3/4" X 4")

REMARKS

SEE FOOTNOTE 3

TORQUE TO 80 FT-LBS USE LOCKTITE 680, TORQUE TO 200 FT-LBS

SEE FOOTNOTE 1 & DETAIL A SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 , 2 & DETAIL A

SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. AT100 & JT100 UNITS USE GRIPPER INSERT REF. 25 (375-0002). THE INSERT RETAINERS (REF 16 & 21) DETERMINE CORRECT ORIENTATION OF GRIPPER INSERTS. 2. INSERT RETAINER (JT) REF. 21 (301-8345) IS TO BE USED WITH DITCH WITCH JT PIPE AND FORGED PIPE. 3. (319-910) REQUIRES (REF. 17 ,18 & 26) QTY. 2 EA PER JAW BLOCK

NOTE:

ID0340815

HOSE TRACK

3 9

11 5

N A

K L

A - CARRIAGE MANIFOLD "P" B - CARRIAGE MANIFOLD "T" C - ROTATION CASE DRAIN D - DRILL FLUID HOSE E - ROTATION F - ROTATION G - INNER ROTATION "AT" ONLY H - INNER ROTATION "AT" ONLY J - WIRE HARNESS K - THRUST L - THRUST M - CASE DRAIN "AT" ONLY N - CASE DRAIN "AT/JT"

J D C F

VIEW A-A

ID0226416

HOSE TRACK REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8.

9. 10. 11. 12.

300-5385 106-477 105-047 105-249 106-709 301-3240 300-5454 106-336 215-2727 214-104 157-645 214-103 105-118 300-9431 106-383 106-387

QTY

1 7 7 4 7 1 1 1 2 2 1 7 1 2 2

DESCRIPTION

REMARKS

HOSE CARRIER SCREW (M12-1.75 X 45MM,10.9) FLG LOCKNUT (3/8-NC) CARRIAGE BOLT (3/8-NC X 1-1/4") FLG LK NUT (M12-1.75) CABLE TRAY BRACKET CABLE TRAY BRACKET SCREW (M12-1.75 X 90MM) STROBE LIGHT, GREEN (LED) PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) 2-WAY MALE CONNECTOR WASHER (3/8) BRACKET FLG LK SCREW (M10-1.50 X 40MM) FLG LOCKNUT (M10-1.50)

SEE NOT SHOWN FOR SERVICE PARTS

MOUNTING BRACKET KIT 4 LINK REPAIR SECTION E-Z OUT BAR WITH POLY ROLLER ALUM. FLAT BAR-8.07" ALUM. FLAT BAR-8.31"

SERVICE PART KIT FOR 300-5385 HOSE CARRIER REFER TO ID0227645 HOSE TRACK REPAIR SECTION PAGE

AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY

NOT SHOWN:

190-1677 117-1023 500-2289 500-10192 500-10193

COMES WITH SCREWS COMES WITH SCREWS

FOOTNOTES:

NOTE:

ID0226416

HOSE TRACK REPAIR SECTION

ID0227645

HOSE TRACK REPAIR SECTION REF PART NO. NUMBER

117-1023

QTY

DESCRIPTION

REMARKS

4 LINK REPAIR SECTION

INCLUDES MOUNTING HARDWARE

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0227645

CARRIAGE FLOAT

3 8 14

9 11

2 4

7 5

1 6

ID0304833

CARRIAGE FLOAT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 PLATE 4 SCREW (M16-2.00 X 40MM) 4 SCREW (M12-1.75 X 80MM, SOC) 2 COMPRESSION SPRING 4 BUSHING 2 BOLT (1-NC X 12", GD8) 4 GUIDE PLATE 4 SCREW (M12-1.75 X 110MM, 10.9) 8 WASHER (M12, HARDENED) 1 SPRING BAR 4 SCREW (M12-1.75 X 80MM, 10.9) 4 CAM WASHER (M12, 25.4MM O.D.) 4 HEX NUT (M12-1.75, 10.9) ZP 2 NUT (1-NC) 2 JAM NUT (1-NC)

301-3876 105-998 106-117 117-047 300-8556 106-965 300-8554 106-645 106-397 301-5428 106-578 105-1274 106-089 105-375 106-033

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 250 FT. LBS. USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0304833

100

CABLE TRAY & CARRIAGE

BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059

5 10 11

12 2

11 2

7 1

ID0360937

101

CABLE TRAY & CARRIAGE

BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

REMARKS

106-659 8 SCREW (M12-1.75 X 55MM, 8.8) 106-709 22 FLG LK NUT (M12-1.75) 106-594 8 SCREW (M12-1.75 X 60MM) 105-743 2 FLG LK SCREW (M12-2.00 X 45MM) 107-799 4 CARRIAGE BOLT (M12-1.75 X 35MM) 301-3391 1 CARRIAGE EAR 301-6132 1 CROSSBAR WELDMENT 301-3240 1 CABLE TRAY CARRIAGE BRACKET 301-8291 1 COOLER MOUNT 195-2041 1 OIL COOLER W/ FAN 105-003 8 FLG LOCKNUT (5/16-NC) 116-063 4 SHOCK MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0360937

102

CARRIAGE

BEGINS WITH S/N: CMWJT100PD0000131 BEGINS WITH S/N: CMWAT100KD0000034

19 31

18 12 11 16

27 28

29 30 15

20 21

32 12

10 33 34 17 26

2 3

22 14

23 24 7

ID0302681

103

CARRIAGE

BEGINS WITH S/N: CMWJT100PD0000131 BEGINS WITH S/N: CMWAT100KD0000034 REF PART NO. NUMBER

QTY

1 349-551 2 110-926 3 349-552 4 105-1329 5 300-5448 6 300-5449 7 300-5457 8 106-329 9 106-806 10 107-096 11 300-6133 12 106-074 13 115-001 14 115-060 15 362-1367 16 106-267 17 300-9159 18 106-659 19 106-709 20 301-3168 21 105-1703 22 301-5421 23 300-5455 24 300-5456 25 125-246 26 126-155 27 106-422 28 106-067 29 105-514 30 154-384 31 106-594 32 150-3641 33 155-706 34 150-3868

8 ROLLER SHELL 16 THRUST WASHER 8 RETAINER 8 DOWEL PIN (4 mm x 55 mm) 1 RIGHT SIDE 2 MOUNT PLATE 4 SHIM 8 SCREW (M8-1.25 X 50MM) 16 FLG LK SCREW (M12-1.75 X 25MM) 19 LOCKNUT (M8-1.25, NLK) 1 LEFT SIDE 20 SCREW (M16-2.00 X 60MM) 8 ZERK (02N) 4 EXTERNAL SNAP RING (1.750") 4 WEAR PAD 12 SCREW (M8-1.25 X 35MM) 1 AT SWITCH BRACKET 8 SCREW (M12-1.75 X 55MM, 8.8) 16 FLG LK NUT (M12-1.75) 10 MOUNT PIN 10 SCREW (M12-1.75 X 70 SOC 12.9 ZP) 1 CARRIAGE 4 CENTERING PAD 4 PLATE 8 NEEDLE RACE (1.750") 8 NEEDLE BEARING 4 WASHER 4 CASTLE NUT (1-1/2-NF) 4 COTTER PIN (.250 X 3.000) 1 PLUG (06S) 8 SCREW (M12-1.75 X 60MM) 1 DRAIN EXTENSION 1 O-RING (908 D90) 1 CONNECTOR (08S-08SF90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. 301-5595 SLIDE HAMMER ADAPTOR FOR REMOVAL OF PINS.

NOTE:

ID0302681

104

CARRIAGE GEARBOX COOLER BEGINS WITH S/N:

37 14

27 32

43 24 21 22 15

25 6 7

5 4 39

29 8

38 12

47 33

19 20

44 35

34 42 45

41 40 9 46

11 33 10

ID0424306

105

CARRIAGE GEARBOX COOLER BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 154-278 1 CONNECTOR (04S-04O) 2 152-113 1 S/O COUPLER (04OF-04H90M) 3 514-427 1 S/O COUPLER (04OF-04H) 4 159-003 1 AIR VENT (02N) 5 154-252 2 CONNECTOR (04S-04O90) 6 154-265 1 UNION RUN TEE (04OFX-04O-04O) 7 159-156 1 QDC ADAPTER (02-040F) 8 117-902 21 BULK TUBING (1/4",SOLD PER 1') 9 154-421 1 CONNECTOR (06O-10S90) 10 154-342 2 CONNECTOR (06S-06O90) 11 154-226 1 CONNECTOR (04O-06S90) 12 301-8291 1 COOLER MOUNT 13 217-710 1 MICRO RELAY (SPDT) 14 105-185 1 BOLT (#10-24 X 1/2", RD SLT) 15 106-048 1 LOCKNUT (#10-24) 16 107-799 1 CARRIAGE BOLT (M12-1.75 X 35MM) 17 106-709 1 FLG LK NUT (M12-1.75) 18 105-003 2 FLG LOCKNUT (5/16-NC) 19 155-129 2 REDUCER (12S-06SF) 20 154-221 1 CONNECTOR (06S-06O) 21 116-063 1 SHOCK MOUNT 22 215-2255 1 TEMPERATURE SWITCH (1/2NPT, 180R/WP) 23 110-249 2 WORM CLAMP (1/4" TO 5/8") 24 217-194 1 MICRO RELAY BASE 25 302-2435 1 BRACKET 26 150-2610 1 FLOW INDICATOR 27 153-238 1 BK CONNECTOR (04O-06S) 28 153-742 1 CONNECTOR (08N-04O) 29 154-343 1 UNION (06S-06OFX90) 30 154-379 1 UN BR TEE (04OFX-04O-04O) 31 514-163 1 BK CONNECTOR (06O-06OBK) 32 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 33 153-316 1 HOSE (06OFX90S-25"-3000) 34 150-4998 1 HOSE (06OFX90L-46"-3000) 35 154-929 1 HOSE (06OFX90-19"-3000) 36 154-800 1 HOSE (04OFX-18"-3000) 37 150-4996 1 HOSE (-04OFX-20"-3000 -02 TUBE) 38 195-2041 1 OIL COOLER W/ FAN 39 514-123 1 PICKUP TUBE (02N-02NF90-2") 40 158-456 1 HYDRAULIC PUMP 41 106-090 2 LOCK WASHER (M10) 42 106-755 2 SCREW (M10-1.50 X 30MM, SOC) 43 150-2407 1 PLUG (M18 X 1.0) 44 514-001 1 CONNECTOR (16S-06O)

REMARKS

USE 1 @ 21"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0424306

106

CARRIAGE GEARBOX COOLER BEGINS WITH S/N: REF PART NO. NUMBER

QTY

45 159-381 46 150-5253 47 154-348 48 515-377

1 1 1 1

DESCRIPTION

REMARKS

CHECK VALVE (06S-06O) UN RUN TEE (06OFX-06O-06SF) UN BR TEE (06OFX-06O-06O) HOSE (06OFX90-9"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0424306

107

108

CARRIAGE GEARBOX COOLER

BEGINS WITH S/N: CMWAT100EE0000059 BEGINS WITH S/N: CMWJT100EE0000188 ENDS WITH S/N:

34 3 20 21 24

24 34

38 29 37

26 25

2 31

18 36

15 30

23 12

2 40

34 34 3

22 32

10 11

39 13 15 14

ID0358115

109

CARRIAGE GEARBOX COOLER

BEGINS WITH S/N: CMWAT100EE0000059 BEGINS WITH S/N: CMWJT100EE0000188 ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

2 CONNECTOR (04S-04O) 2 S/O COUPLER (04OF-04H90M) 2 S/O COUPLER (04OF-04H) 1 CONNECTOR (04S-04O90) 1 UNION RUN TEE (04OFX-04O-04O) 21 BULK TUBING (1/4",SOLD PER 1') 1 REDUCER NUT (12OF) 1 FITTING (06O-08N) 1 UNION (06O-06OFX90) 1 SCREW (M10-1.50 X 30MM, SOC) 1 LOCK WASHER (M10) 1 REDUCER STEM (06O) 1 CONNECTOR (06O-10S90) 1 HOSE (06OFX90S-25"-3000) 2 CONNECTOR (06S-06O90) 1 CONNECTOR (04O-06S90) 1 QDC ADAPTER (02-040F) 1 PICKUP TUBE (02N-02NF90-2") 16 BULK TUBING (1/4" SOLD PER FT) 1 REDUCER (04O-06OF) 1 UN RUN TEE (06OFX-06O-06O) 1 CONNECTOR (06S-06O) 2 REDUCER (12S-06SF) 2 FLG LOCKNUT (5/16-NC) 1 SHOCK MOUNT 1 MICRO RELAY (SPDT) 1 BOLT (#10-24 X 1/2", RD SLT) 1 FLG LK NUT (M12-1.75) 1 CARRIAGE BOLT (M12-1.75 X 35MM) 1 CONNECTOR (12O-16S90) 1 AIR VENT (02N) 1 HOSE (06OFX90L-38"-3000) 1 OIL COOLER W/ FAN 4 WORM CLAMP (1/4" TO 5/8") 1 PLUG (M18 X 1.0) 1 TEMPERATURE SWITCH (1/2NPT, 180R/WP) 1 COOLER MOUNT 1 LOCKNUT (#10-24) 1 HOSE (06OFX90-9"-3000) 1 HYDRAULIC PUMP

154-278 152-113 514-427 154-252 154-265 117-902 154-271 153-858 154-228 106-755 106-090 154-459 154-421 153-316 154-342 154-226 159-156 514-123 117-902 154-373 154-344 154-221 155-129 105-003 116-063 217-710 105-185 106-709 107-799 154-286 159-003 150-1998 195-2041 110-249 150-2407 215-2255 301-8291 106-048 515-377 158-456

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0358115

110

SPINDLE BRAKE

1 8

B 10

A 12 5

8 4

3 6

ID0043735

111

SPINDLE BRAKE REF PART NO. NUMBER

2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

QTY

160-458 1 191-123 500-1578 191-124 191-125 500-2507 105-464 2 307-832 1 105-953 2 307-833 1 106-162 2 107-458 2 106-949 4 105-310 2 153-612 1 160-432 1 105-1351 2 106-797 2 215-2286 1

DESCRIPTION

MODULAR BRAKE O-RING KIT LIP SEAL STACK SERVICE KIT GASKET KIT BEARING KIT BOLT (3/4-NC X 7", GD8) FORMED PLATE LOCKNUT (3/4-NC) BRACKET FLG SCREW (M8-1.25 X 20MM) TIE BOLT WASHER (3/4", HARDENED) JAM NUT (3/4-NC) HYDRAULIC MOTOR SPEED SENSOR RING SCREW (M12-1.75 X 120 SOC 12.9 ZP) SCREW (M12-1.75 X 35mm, SOC PROXIMITY SWITCH 12MM WP

REMARKS

USE LOCTITE 277 OR EQUIVALENT

AT ONLY AT ONLY AT ONLY AT ONLY AT ONLY - REFER TO F/N 1

NOT SHOWN:

FOOTNOTES:

1. PROXIMITY SWITCH 215-2286 SUPERCEDES PROXIMITY SWITCH 214-913.

NOTE:

ID0043735

112

GEARBOX-ROTATION-AT

BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP

33 ,34 ,35 ,36 63

12 16

38 8 39 7

10 61 66

16 74

5 4 69 53

39 ,44 ,45 ,46 ,47

40 ,41 ,42 ,43 26 54

22 29 ,30 ,31 ,32

9 11 SEE FOOTNOTE 3

20 24 48 ,49 ,50 ,51

55 64 SEE FOOTNOTE 3 59 37 9

21 62

56 1

23 60 23 21

58 33 ,34 ,35 ,36 28

ID0302182

113

GEARBOX-ROTATION-AT

BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP

74 16 12

19 52 71 70

16 63 73

ID0302182

114

GEARBOX-ROTATION-AT

BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

160-1026 160-1252 126-158 126-159 126-156 126-157 125-324 125-325 160-1254 157-706 160-1255 160-1287 301-3126 105-1669 500-818 105-1274 105-1272 105-1667 106-707 150-2407 300-6165 300-6175 300-6176 105-618 157-501 126-100 126-099 115-025 106-570 165-800 165-801 165-802 107-575 105-1363 105-1364 105-1365 105-1366 105-1647 160-1267 160-1268 165-866 165-865 105-1656 165-867

NOT SHOWN:

160-1026

QTY

DESCRIPTION

AT100 ROTATION GEARBOX 1 OUTPUT GEAR 1 TAPERED BEARING (__.___") 1 TAPERED RACE (__.___") 2 BEARING CONE 2 TAPERED RACE 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 INPUT PINION 1 EXTERNAL SEAL (7.875") 1 SPEED SENSOR RING - 57T 1 OUTPUT SHAFT 1 INPUT BEARING CARRIER 22 SCREW (M12-1.75 X 120MM) 10.9 2 DOWEL PIN (16MM X 40MM) 22 CAM WASHER (M12, 25.4MM O.D.) 20 CAM WASHER (M10, 21.0MM O.D.) 20 SCREW (M10-1.50 X 110MM) 10.9 10 SCREW (M12-1.75 X 45MM, SOC) 1 PLUG (M18 X 1.0) 1 BEARING CAP 1 MACHINED BASE 1 MACHINED COVER 4 DOWEL PIN (8MM X 20MM) 1 INTERNAL SEAL 2 BEARING CONE 2 TAPERED RACE (3.25") 2 PLUG (08N, SQ FM, MAG) 10 SCREW (M8-1.25 X 60MM) 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.020") 2 SHIM (4.812" X 4.531" X .020") 2 SHIM (4.812" X 4.531" X .007") 2 SHIM (4.812" X 4.531" X .003") 2 SHIM (4.812" X 4.531" X .002") 1 RETAINING RING (10.000") 1 AT/JT100 GEARBOX HOUSING 1 AT/JT100 GEARBOX COVER 1 SHIM (.178MM) 1 SHIM (.051MM) 1 SHIM (.015") 1 SHIM

AT ROTATION GEARBOX

REMARKS

INCLUDES REF No's 1 THRU 76

REFER TO FOOTNOTE 3

INCLUDES REF No's 1 THRU 76

FOOTNOTES:

1. INSIDE THE PLANETARY REMOVE & DISCARD THE 4 PRONG THRUST WASHER BETWEENT THE SUN GEAR & OUTER CASTING PRIOR TO INSTALLATION 2. INSERT SPACER 301-8173 INSIDE THE SUN GEAR BEFORE INSTALLING BRAKE 160-1301 (REFER TO PARTS PAGE ID0315787) 3. PRIOR TO S/N CMWAT100PE0000051 GEARBOX USED OUTPUT SHAFT P/N 160-1251 & INTERNAL SEAL P/N 155-890 NOTE:

ID0302182

115

GEARBOX-ROTATION-AT

BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP REF PART NO. NUMBER

QTY

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.015") 1 SHIM (3.906" X 3.531" X .007") 1 SHIM (3.750" X 3.500" X .003") 1 SHIM (3.906" X 3.531" X .020") 1 SHIM (3.906" X 3.531" X .002") 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (-429 D70) 1 INPUT PINION 1 INNER SHAFT 1 BEARING TAPERED (7.785") 1 IDLER GEAR 3 TAPERED BEARING (80MM) 2 TAPERED BEARING (65MM) 1 GEAR 1 GEARBOX, PLANETARY 16 SCREW (M10-1.50 X 50MM, SOC) 10 SCREW (M10-1.50 X 35MM) 1 INTERNAL SEAL (3.88" X 2.50" X .47"THK) 1 DRIVE PIN (5/32" X 1/2") 1 GEARBOX CAP 5 FLG LK SCREW (M6-1.00 X 20MM) 1 PLUG (16S) 1 LUBE PUMP DRIVER 1 HYDRAULIC PUMP 1 PUMP BEARING CAP 2 SCREW (M10-1.50 X 30MM, SOC) 2 LOCK WASHER (M10) 1 OIL RETAINER

105-1650 105-1649 105-1653 105-1654 105-1360 105-1361 105-1359 105-1362 514-123 301-3157 166-402 160-1250 125-1097 160-1253 125-1024 125-1021 160-1048 160-1246 107-238 105-876 150-4024 105-1191 301-6037 106-379 155-138 301-8221 158-456 301-8219 106-755 106-090 302-1037

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1 & 2 REFER TO FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

ID0302182

116

GEARBOX-ROTATION-JT

BEGINS WITH S/N: CMWJT100JE0000148

30 ,31 ,32 ,33 20 16

39 38 16

17 10 42

7 26 ,27 ,28 ,29 5 4

37 3 22 ,23 ,24 ,25

2 46 11 SEE FOOTNOTE 3 45 44 9 19

1 06

14 ID0302371

117

GEARBOX-ROTATION-JT

BEGINS WITH S/N: CMWJT100JE0000148

39 40

53 16 12

43 18 34 49

52 48

16 47

50 51

ID0302371

118

GEARBOX-ROTATION-JT

BEGINS WITH S/N: CMWJT100JE0000148 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

160-1027 160-1252 126-158 126-159 126-156 126-157 125-325 125-324 160-1254 157-706 160-1255 160-1287 301-3126 105-1669 500-818 105-1274 105-1272 105-1667 150-2407 105-1647 160-1267 160-1268 165-867 165-866 165-865 105-1656 105-1650 105-1649 105-1653 105-1654 105-1363 105-1364 105-1365 105-1366 514-123 301-3157 125-1097 160-1253 125-1024 160-1246 105-876 107-238 301-6037 106-379

QTY

DESCRIPTION

JT ROTATION GEARBOX 1 OUTPUT GEAR 1 TAPERED BEARING (__.___") 1 TAPERED RACE (__.___") 2 BEARING CONE 2 TAPERED RACE 1 BEARING RACE 1 BEARING (TAPERED ROLLER) 1 INPUT PINION 2 EXTERNAL SEAL (7.875") 1 SPEED SENSOR RING - 57T 1 OUTPUT SHAFT 1 INPUT BEARING CARRIER 22 SCREW (M12-1.75 X 120MM) 10.9 2 DOWEL PIN (16MM X 40MM) 22 CAM WASHER (M12, 25.4MM O.D.) 30 CAM WASHER (M10, 21.0MM O.D.) 20 SCREW (M10-1.50 X 110MM) 10.9 1 PLUG (M18 X 1.0) 2 RETAINING RING (10.000") 1 AT/JT100 GEARBOX HOUSING 1 AT/JT100 GEARBOX COVER 1 SHIM 1 SHIM (.178MM) 1 SHIM (.051MM) 1 SHIM (.015") 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.015") 1 SHIM (4.812" X 4.531" X .020") 1 SHIM (4.812" X 4.531" X .007") 1 SHIM (4.812" X 4.531" X .003") 1 SHIM (4.812" X 4.531" X .002") 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (-429 D70) 1 BEARING TAPERED (7.785") 1 IDLER GEAR 1 TAPERED BEARING (80MM) 1 GEARBOX, PLANETARY 10 SCREW (M10-1.50 X 35MM) 8 SCREW (M10-1.50 X 50MM, SOC) 1 GEARBOX CAP 5 FLG LK SCREW (M6-1.00 X 20MM)

REMARKS

INCLUDES REF No's 1 THRU 52

SEE FOOTNOTE 3

REFER TO FOOTNOTE 1 & 2

NOT SHOWN:

160-1027

JT ROTATION GEARBOX

INCLUDES REF No's 1 THRU 52

FOOTNOTES:

ID0302371

119

GEARBOX-ROTATION-JT

BEGINS WITH S/N: CMWJT100JE0000148 REF PART NO. NUMBER

44 45 46 47 48 49 50 51 52 53

301-3128 105-1648 155-770 155-138 158-456 301-8221 106-090 106-755 301-8219 302-1037

QTY

DESCRIPTION

REMARKS

1 SWIVEL ADAPTER 1 JT INSERT 1 O-RING (250 D70) 1 PLUG (16S) 1 HYDRAULIC PUMP 1 LUBE PUMP DRIVER 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 30MM, SOC) 1 PUMP BEARING CAP 1 OIL RETAINER

NOT SHOWN:

160-1027

JT ROTATION GEARBOX

INCLUDES REF No's 1 THRU 52

FOOTNOTES:

ID0302371

120

THRUST DRIVE

BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059

20 12 11

10 15 16 8

35 34 33 32

13 14

13 37

46 38

36 1 28 40

5 6 43 44

5 6

4 42

26 22

ID0359879

121

THRUST DRIVE

BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

QTY

DESCRIPTION

160-1030 5 THRUST DRIVE GEARBOX 160-1074 1 THRUST DRIVE GEARBOX W/BRAKE 150-3287 6 HYD MOTOR 140-1092 4 CAM ROLLER 302-6363 12 WASHER (1-1/4") 105-313 5 IDLER NUT 107-336 24 FLG SCREW (M16-2.00X45MM,10.9) 106-204 24 BOLT (1/2 - NC X 1.50", SOC) 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ) 106-564 4 SCREW (M10-1.50 X 100MM) 106-972 2 SCREW (M6-1.00 X 65MM) 105-095 2 WASHER (1/4") 106-353 4 FLG NUT (M6-1.00) 105-292 3 SCREW (M8-1.25 X 75MM) 106-386 2 FLG LOCKNUT (M8-1.25) 300-7801 1 VALVE SUPPORT 157-099 5 O-RING (042 D70) 150-1408 1 6-WAY SELECTOR 150-2076 1 VALVE SERIES PARALLEL 159-554 1 MANIFOLD (3-SP) 362-1389 1 GUIDE BAR 300-8549 4 MOUNTING BRACKET 300-8559 1 MOUNTING PLATE 106-549 16 DOWEL PIN (1/2" X 1",HARDENED) 107-894 14 SCREW (M8-1.25 X 45MM, SOC) 300-8551 4 SPACER 107-008 2 FLG LK SCREW (M12-1.75 X 50MM) 106-354 2 FLANGE NUT (M12-1.75) 106-045 8 BOLT (5/16-NC X 1-3/4") 105-091 8 LOCK WASHER (5/16") 115-115 1 STREET ELBOW (08N-08NF90) 115-127 1 REDUCER (08N-02NF) 115-188 6 NIPPLE (02N-4.250") 115-172 6 COLLAR (02NF-02NF) 159-003 6 AIR VENT (02N) 115-181 5 REDUCER (04N-02NF) 158-661 1 HYD CONTROL VALVE

REMARKS

SEE FOOTNOTE 3 FOR S/N BREAK TORQUE TO 165 FT/LB TORQUE TO 100 FT/LB ; USE LOC-TITE 242 TORQUE TO 250 FT/LB ; USE LOC-TITE 242

USE RED RTV SEALANT SEE FOOTNOTE 2

SEE FOOTNOTE 1 USE LOCTITE 680 OR EQUIVALENT

NOT SHOWN:

500-1269

SEAL KIT

USE WITH REF NO. 4

FOOTNOTES:

1. TAPER DOWN INTO PLATE-THEN DRIVE PLATE INTO THRUST 2. USES COIL, 214-491, AS A SERVICE PART AT QTY=3 3. 150-3287 IS A REPLACEMENT FOR HYD MOTOR 158-270 S/N BREAKS ARE AS FOLLOWS: JT100 ENDS WITH S/N: CMWJT100AB0000053 BEGINS WITH S/N: CMWJT100LB0000054 AT100 ENDS WITH S/N: CMWAT100CB0000012 BEGINS WITH S/N: CMWAT100TB0000013 NOTE:

ID0359879

122

THRUST DRIVE

BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER

QTY

38 39 40 41 42 43 44 45 46

1 VALVE BRACKET 2 SCREW (M6-1.00 X 45MM) 1 THRUST DRIVE CARRIAGE 4 CAM ROLLER 3 HUB 20 WASHER (M12, HARDENED) 20 HHCS M12-1.75 X 35MM,10.9 ZP 1 RETURN MANIFOLD 1 RELIEF VALVE

301-8782 106-093 301-5429 140-1093 300-6125 106-397 107-206 150-2667 150-2252

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0359879

123

124

THRUST DRIVE GEARBOX

8 6 3 4 5

2 1 9

ID0228358

125

THRUST DRIVE GEARBOX REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9.

500-1662 500-1661 500-1666 500-1660 500-1659 500-1657 499-893 500-1663 157-521 500-1674

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1 1 1

BEARING-CONE-6B BEARING-CUP-6B THRUST WASHER-7" BEARING-CONE-7" BEARING-CUP-7" LOCK WASHER-7" THRUST WASHER LOCK NUT-7" OIL SEAL OIL SEAL

SEE FOOTNOTE 1 SEE FOOTNOTE 2

1 1 1 1 1 1

ASSY BRAKE-A2 SERIES; AUSCO SPINDLE/SHAFT DRIVE TOOL BEARING CONE DRIVER BEARINGLOCKNUT TOOL O-RING/GASKET KIT DISC KIT-2 ROTOR

QTY

NOT SHOWN:

500-1696 500-1690 500-1691 500-1692 500-2009 500-2115

FOOTNOTES:

1. 2.

USED ON 160-1035 USED ON 160-1030 & 160-1074

NOTE:

ID0228358

126

RACK AND BUMPERS

6 7

3 2

ID0205289

127

RACK AND BUMPERS REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-5349 1 DRILL FRAME 2 300-5352 1 RACK ASSEMBLY 3 106-398 40 WASHER (M16, HARDENED) 4 105-1479 40 M16-2.0 X 65MM 12.9 HEX CAP SCREW, 5 116-769 2 BUMPER 6 106-356 4 FLG NUT (M20-2.50, CL 10) 7 105-1423 2 SCREW (M20-2.50 X 90MM) 8 106-393 2 WASHER (M20) 9 107-275 2 SCREW (M20-2.50 X 55MM, 12.9, SOC)

REMARKS

LUBRICATE WITH WD40 & TORQUE TO 220 FT/LB

USE 277 LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0205289

128

SPINDLE DRIVE ASSEMBLY (JT) BEGINS WITH S/N: CMWJT100PD0000131

3 2 16

1 6 8 7

11 9 10 17

12 07

ID0315810

129

SPINDLE DRIVE ASSEMBLY (JT) BEGINS WITH S/N: CMWJT100PD0000131 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 JT ROTATION GEARBOX 1 MODULAR WET BRAKE 1 SPACER (.20) 2 BOLT (3/4-NC X 7", GD8) 3 DOWEL PIN (16MM X 40MM) 2 TIE BOLT 2 LOCKNUT (3/4-NC) 3 WASHER (3/4", HARDENED) 1 SAVERLOK CONNECTION 9 M16-2 X 150, 12.9 (SOC) 2 PLUG (04S) 1 SAVERLOK FLANGE 9 SCREW (M16-2.00 X 70MM, SOC) 1 SAVERLOK JT100/3.27 1 O-RING (250 D70) 1 HYDRAULIC MOTOR, 160CC 1 O-RING (338 D90)

160-1027 160-1301 301-8173 105-464 500-818 107-458 105-953 106-949 301-6213 105-1758 154-383 301-5732 107-723 400-2166 155-770 150-2642 157-030

DESCRIPTION

REMARKS

SEE FOOTNOTE 6

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT LBS SEE FOOTNOTE 4 SEE FOOTNOTE 5 INCLUDES REF NO. 17. SEE FOOTNOTE 1-3 SEE FOOTNOTE 7

NOT SHOWN:

400-2256 400-2115 400-2276

SAVERLOK JT100/(#800) JT100 SAVER SUB SAVER SUB (#800) JT

FOOTNOTES:

1. JT100 CONVERSION TO POWER PIPE FORGED SAVER SUB 400-2276 2. JT100 SAVER SUB 400-2115. USE BOLTS 107-694 SCREW'S 3. JT100 CONVERSION TO POWER PIPE FORGED SAVERLOCK 400-2256. 4. DO NOT USE ON AT MACHINES. 5. APPLY HYDRAULIC OIL TO THREADS & TORQUE TO 240 FT LBS. IF HYDRAULIC OIL IS NOT AVAILABLE, TORQUE DRY TO 300 FT LBS. LOCTITE 242 OR EQUIVALENT MAY BE USED IN PLACE OF HYDRAULIC OIL IF PREFERRED. 6. S/N BREAK CMWJT100EE0000188 & CMWAT100EE0000059. PRIOR TO S/N BREAK THE MODULAR BRAKE P/N WAS (160-458) 7. S/N BREAK CMWAT100LE0000060 & CMWJT100--------. PRIOR TO S/N BREAK HYD PISTON MOTOR P/N WAS (149-397) NOTE:

ID0315810

130

SPINDLE DRIVE ASSEMBLY (AT) BEGINS WITH S/N: CMWAT100KD0000034

10 4 7

11 3 18 5 2 12 7 8

24 19 20

14 9

23 21 22 10

ID0315787

131

SPINDLE DRIVE ASSEMBLY (AT) BEGINS WITH S/N: CMWAT100KD0000034 REF PART NO. NUMBER

QTY

1 160-1026 2 150-2642 3 153-612 4 105-1351 5 106-797 6 160-1301 7 106-949 8 105-464 9 316-841 10 107-458 11 105-953 12 500-818 13 153-614 14 117-541 15 301-8173 16 302-8786 17 215-2286 18 166-432 19 301-6213 20 105-1758 21 301-5732 22 107-723 23 400-2169 24 190-1163 25 157-030

1 AT100 ROTATION GEARBOX 1 HYDRAULIC MOTOR, 160CC 1 HYDRAULIC MOTOR 2 SCREW (M12-1.75 X 120 SOC 12.9 ZP) 2 SCREW (M12-1.75 X 35MM, SOC) 1 MODULAR WET BRAKE 4 WASHER (3/4", HARDENED) 2 BOLT (3/4-NC X 7", GD8) 1 HEX 2 TIE BOLT 2 LOCKNUT (3/4-NC) 3 DOWEL PIN (16MM X 40MM) 1 SEAL, V-RING 1 SPRING 1 SPACER (.20) 1 SEAL SPACER 1 PROXIMITY SWITCH 12MM WP 1 (SPEED SENSOR RING) 1 SAVERLOK CONNECTION 9 M16-2 X 150, 12.9 (SOC) 1 SAVERLOK FLANGE 9 SCREW (M16-2.00 X 70MM, SOC) 1 SAVERLOK AT100/3.44 1 INNER WATER SWIVEL REPLACEMENT KIT 1 O-RING (338 D90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 9

SEE FOOTNOTE 8

SEE FOOTNOTE 12 SEE FOOTNOTE 6 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT LBS SEE FOOTNOTE 7 INCLUDES REF NO. 25, SEE FOOTNOTES 1 - 5 SEE FOOTNOTES 10 & 11

NOT SHOWN:

400-1375 300-5735 400-2234 400-2166 400-2256

SAVER SUB SS AT100 SAVER SUB SS 3.25-4F SAVER SUB (#800) SAVERLOK JT100/3.27 SAVERLOK JT100/(#800)

FOOTNOTES:

1. AT100 CONVERSION TO JT100 SAVER SUB 300-5735 2. AT100 CONVERSION TO POWER PIPE FORGED SAVER SUB 400-2234 3. AT100 CONVERSION TO JT100 SAVERLOCK 400-2166. 4. AT100 CONVERSION TO POWER PIPE FORGED SAVERLOCK 400-2256. 5. AT100 SAVER SUB 400-1375. 6. DO NOT PLUG WEEP HOLES ON AT MACHINES. 7. APPLY HYDRAULIC OIL TO THREADS & TORQUE TO 240 FT LBS. IF HYDRAULIC OIL IS NOT AVAILABLE, TORQUE DRY TO 300 FT LBS. LOCTITE 242 OR EQUIVALENT MAY BE USED IN PLACE OF HYDRAULIC OIL IF PREFERRED. 8. S/N BREAK CMWJT100EE0000188 & CMWAT100EE0000059. PRIOR TO S/N BREAK THE MODULAR BRAKE P/N WAS (160-458) 9. S/N BREAK CMWAT100LE0000060 & CMWJT100--------. PRIOR TO S/N BREAK HYD PISTON MOTOR P/N WAS (149-397) 10. 190-1163, INNER WATER SWIVEL REPLACEMENT KIT, INCLUDES INNER WATER SWIVEL 191-295 & PIN 105-1539, .156 X .500 GROOVED 11. 500-1939 SEAL REPAIR KIT IS THE REBUILD KIT FOR 191-295, INNER WATER SWIVEL. 12. ORIENT OPENINGS WITH PORTS ON SAVERLOK CONNECTION. NOTE:

ID0315787

132

THRUST PLANETARY GEARBOX

(J 6

806-697

133

THRUST PLANETARY GEARBOX REF NO.

2. 3. 4. 5. 6. 7. 8. 9.

PART NUMBER QTY DESCRIPTION

166-178 499-893 165-589 - - - 165-590 499-174 165-592 165-593 165-594 -107-362 - - 121-026

1 1 1 1 1 1

THRUST PLANETARY GEARBOX THRUST WASHER ( 1.031"l PLANETARY GEARBOX COVER PRJMARY SUN GEAR SHJM (3.55") PRJMARY CARRJER SECONDARY CARRJER RING GEAR LOCK SCREW (.312" X .500") NUT LOCK

REMARKS

USE SERVJCE TOOL #301-575 ON NUT

FOOTNOTES

806-697

134

BATTERY BOX

5 2 6 3 7

12 5 11

15 14 13

10 11 12

4 5

16 17 1 07

ID0070128

135

BATTERY BOX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

105-245 215-282 308-761 106-386 106-380 106-162 308-753 308-763 110-514 110-596 308-752 125-770 110-084 107-187 308-764 308-769 178-533 181-981

QTY

DESCRIPTION

1 SCREW (M10-1.50 X 25MM) 2 BATTERY 2 HOLD DOWN 7 FLG LOCKNUT (M8-1.25) 10 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG SCREW (M8-1.25 X 20MM) 2 BRACKET 1 DOOR 1 LOCKING LATCH (ADJUSTABLE) - KEY (PAIR) 1 BATTERY SWING BOX 2 COMPOSITION BUSHING (1") AR BRASS BUSHING (1-5/32") 1 SCREW (M8-1.25 X 35MM) 1 SLIDE RING 1 SLIDE BRACKET 1 TAPERED PIN (25.4MM X 312MM) 1 TAPERED INSERT (1")

REMARKS

INCLUDES: 110-596 KEY (PAIR)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0070128

136

PIVOT

10 5

6 7 6 4

10 5 11 12

1 6

6 7 4 4

5 8

3 2 8 5

9 05

3 4

ID0129311

137

PIVOT REF PART NO. NUMBER

QTY

1 125-781 2 183-837 3 184-031 4 106-345 5 184-064 6 125-754 7 151-047 8 183-919 9 183-838 10 179-177 11 110-211 12 349-350

4 COMPOSITION BUSHING (2.259") 3 TAPERED PIN (57.15MM X 180MM) 4 TAPERED INSERT (2.25") 9 SCREW (M20-2.50 X 50MM) 5 TAPERED INSERT (2") 8 COMPOSITION BUSHING (2") 4 CYL (3.5 X 2.00 X 12.0) 2 TAPERED PIN (50.8MM X 190MM) 1 TAPERED PIN (57.1MM X 250MM) 3 TAPERED PIN (50.8MM X 460MM) AR MACHINERY BUSHING (2.25") 1 PIVOT

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0129311

138

TRACK GROUP

BEGINS WITH S/N: 2W0856

22 26 27 28

4 29

21 20 19 11 17

6 8 7

15 10 19 9 23

14 24 13

ID0114520

139

TRACK GROUP

BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.

QTY

349-004 2 349-006 2 106-075 6 315-984 1 106-382 12 349-330 2 349-324 4 349-325 4 106-335 56 129-004 14 107-127 13 105-998 34 175-736 2 166-162 2 160-1173 2 166-139 1 160-1172 1 159-910 1 349-336 2 106-654 8 106-685 4 315-883 1 315-882 1 106-397 60 106-333 4 349-314 2 370-382 2 107-116 4 106-340 36 106-356 19 115-023 2 115-022 2 115-258 1 106-607 3

DESCRIPTION

RUBBER TRACK (450MM, 88P, 71MM) IDLER SCREW (M20-2.50 X 60MM, 10.9) SUPPORT PLATE FLG LK SCREW (M10-1.5 X 20MM) COVER COVER RECOIL STOP BAR SCREW (M12-1.75 X 70MM) TRACK ROLLER SCREW (M20-2.50 X 80MM, 10.9) SCREW (M16-2.00 X 40MM) SPROCKET (5.303" A23) GEARBOX & DRIVE PLANETARY GEARBOX & DRIVE PLANETARY GROUND DRIVE PLANETARY GROUND DRIVE PLANETARY HYDRAULIC MOTOR COVER FLG LK SCREW (M10-1.50 X 16MM) LOCKNUT (M12-1.75, PRV TRQ, 10.9) RIGHT ROLLER FRAME LEFT ROLLER FRAME WASHER (M12, HARDENED) SCREW (M12-1.75 X 40MM, 8.8) SLIDE PAD SPACER RING SCREW (M16-2.00 X 35MM) SCREW (M16-2.00 X 50MM) FLG NUT (M20-2.50 10.9) SEAL WASHER (M17) VALVE ZERK (M16-1.50) COUPLER (02NF, BUT) SCREW (M20-2.50 X 50MM, 10.9)

REMARKS

USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT GROUND DRIVE OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024 OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024

SEE FOOTNOTE 1 TORQUE TO 240 FT LBS; TORQUE TO 240 FT LBS;

USE LOCTITE 242 OR EQUIVALENT. USE LOCTITE 242 OR EQUIVALENT.

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. DO NOT INSTALL SPACER RINGS WITH IDLER UNITS HAVING .375" SPACER BARS.

NOTE:

ID0114520

140

TRACK GROUP (STEEL) BEGINS WITH S/N: 2W0856

28 29 30 31

21 20 19 16

6 5 3

19 4

8 7 19 15

19 22

11 14 23

ID0114519

141

TRACK GROUP (STEEL) BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER

2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.

QTY

DESCRIPTION

349-003 2 STEEL TRACK (450MM, 88P, 71MM) 370-501 44 TRACK LINK (RH) 370-502 44 TRACK LINK (LH) 370-503 86 TRACK BUSHING 370-504 2 TRACK MASTER BUSHING 370-505 86 TRACK PIN 370-506 2 TRACK MASTER PIN 370-507 176 TRACK SPACER 349-006 2 IDLER 349-341 4 FRONT GUARD 105-273 32 SCREW (M12-1.75 X 30MM) 106-382 12 FLG LK SCREW (M10-1.5 X 20MM) 349-330 2 COVER 349-324 4 COVER 349-333 4 RECOIL STOP BAR 106-335 56 SCREW (M12-1.75 X 70MM) 349-002 14 TRACK ROLLER 349-337 4 MIDDLE GUARD 105-998 34 SCREW (M16-2.00 X 40MM) 142-083 2 SPROCKET (5.515" A21) 166-162 2 GEARBOX & DRIVE PLANETARY 160-1173 2 GEARBOX & DRIVE PLANETARY 166-139 1 GROUND DRIVE PLANETARY 160-1172 1 GROUND DRIVE PLANETARY 159-910 1 HYDRAULIC MOTOR 349-336 2 COVER 106-654 8 FLG LK SCREW (M10-1.50 X 16MM) 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 315-883 1 RIGHT ROLLER FRAME 315-882 1 LEFT ROLLER FRAME 106-397 92 WASHER (M12, HARDENED) 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) 349-314 2 SLIDE PAD 106-478 4 SCREW (M16-2.00 X 40MM, 10.9) 106-340 36 SCREW (M16-2.00 X 50MM) 106-356 19 FLG NUT (M20-2.50, 10.9) 106-075 6 SCREW (M20-2.50 X 60MM, 10.9) 315-984 1 SUPPORT PLATE 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) 115-023 1 SEAL WASHER (M17) 115-022 1 VALVE ZERK (M16-1.50) 115-258 1 COUPLER (02NF, BUT) 106-607 3 SCREW (M20-2.50 X 50MM, 10.9)

NOT SHOWN:

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024 ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024

USE LOCTITE 242 OR EQUIVALENT TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT

FOOTNOTES:

NOTE:

ID0114519

142

GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023

12 20 18

13 21 17 7 24 23 22

4X SCALE

10 11 4X SCALE

25 15 2

ID0087846

143

GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

QTY

500-1571 1 160-508 1 125-192 1 125-187 1 149-403 1 157-203 1 105-771 1 149-405 1 230-006 3 230-007 1 230-008 1 230-009 3 166-215 1 166-216 1 230-010 1 230-011 1 166-213 3 105-772 12 125-188 5 125-189 3 125-190 57 166-214 1 149-406 1 149-407 1 115-153 3

DESCRIPTION

REMARKS

BEARING BRAKE, INPUT (PLANETARY CT-26) TAPERED RACE TAPERED BEARING FACE SEAL O-RING THRUST WASHER O-RING (-178) PLANET GEAR SUN GEAR SUN GEAR (63,69,95, 110:1) PLANET GEAR (2ND STG. 110:1) CARRIER ( 1ST STG 63:1 ) CARRIER (CT18 63,69,95,110:1) SUN GEAR RING GEAR PLANET SHAFT THRUST WASHER CYL ROLLER BEARING CYL ROLLER BEARING NEEDLE BEARING INPUT SHAFT O-RING (-112) O-RING(-131) PLUG (04N, SQ)

SUPERSEEDES 125-191 TAPERED RACE AND 125-186 TAPERED BEARING.

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0087846

144

STABILIZERS 5 4 3 2 14 5 4 3 22 1

10 6 15

11 8 9

18 21

ID0070134

145

STABILIZERS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

12.

13. 14. 15. 16 17. 18. 19. 20. 21. 22. 23.

QTY

179-183 3 151-095 4 125-781 8 184-031 7 106-345 7 349-511 3 349-516 1 181-974 4 125-772 8 179-241 4 115-511 6 309-307 1 301-5015 1 302-2374 1 309-308 1 301-0990 2 301-2336 2 349-956 2 105-970 4 179-101 4 115-509 8 125-131 4 370-040 1 370-039 1 106-995 2 106-387 2 107-001 1 115-001 4 106-509 2

DESCRIPTION

TAPERED PIN (57.1mm X 195mm) CYL (4" X 2.25" X 8") COMPOSITION BUSHING (2.259") TAPERED INSERT (2.25") SCREW (M20-2.5 X 50mm) STABILIZER FRONT RIGHT STABILIZER TAPERED INSERT (1.5") COMPOSITION BUSHING (1.5") TAPERED PIN (1.500" X 7.20") KLIP RING (1-1/2") FRONT STABILIZER PAD FRONT STABILIZER PAD AGGRESSIVE FRONT STABILIZER PAD BACK STABILIZER PAD TAB PIN LONG PAD PIN PAD PIN FLG BOLT (5/8-NC X 1-3/4, GD8) TAPERED PIN (57.1mm X 155mm) INTERNAL SNAP RING (2.440") SPHERICAL BEARING (1.500" ID) PIN RETAINER PLATE FLG LK SCREW (M10-1.50 X 45mm) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25mm) ZERK (02N) WASHER (1-1/2", HARDENED)

REMARKS

SEE FOOTNOTE 1

SUPERCEDED BY 301-5015, SEE FOOTNOTE 2 SEE FOOTNOTE 2

USE WITH REAR STABILIZER PAD 309-308, SEE FOOTNOTE 3 USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2 USE WITH PREVIOUS FRONT STABILIZER PAD 309-307

USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 2. 3.

PORTS GO UP ON REAR CYLINDERS, DOWN ON FRONT CYLINDERS BEGINS WITH S/N: CMWJT100PB0000059 AND CMWAT100JB0000016 REQUIRES ONLY ONE 115-511 CLIP

NOTE:

ID0070134

146

147

148

CAB ARM AND ROPS

25 23 5 4 26

27 2 15

12 28

31 30

29 1 2

3 4 5

33 6 9

7 8

21 24

10 32 22

17 35

14 16 18

ID0070133

149

CAB ARM AND ROPS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.

QTY

349-172 1 125-773 2 183-957 2 181-975 2 106-470 2 183-765 2 151-182 1 125-771 2 180-118 4 181-982 2 106-469 2 501-125 2 349-022 1 107-275 12 349-487 1 320-293 1 349-485 2 349-486 AR 106-341 2 106-559 13 106-340 6 106-654 1 106-398 6 117-789 1 116-788 1 307-683 1 599-296 110-375 1 370-392 1 110-239 1 106-542 2 106-850 2 106-388 2 310-383 1 106-163 2 106-386 2 215-1019 1

DESCRIPTION

CAB SUPPORT ARM COMPOSITION BUSHING (1.75") TAPERED PIN (1.75 X 4.33) TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (31.7MM X 110MM) CYL (2" X 1.25" X 14.25") COMPOSITION BUSHING (1.25") BRASS BUSHING (1.25") TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) MACHINERY BUSHING (1.784") ROPS SCREW (M20-2.50 X 55MM, 12.9, SOC) COVER PLATE COVER SPACER SHIM SCREW (M16-2.0 X 70MM) SCREW (M12-1.75 X 25MM) SCREW (M16-2.0 X 50MM) FLG LK SCREW (M10-1.5 X 16MM) WASHER (M16, HARDENED) HOSE BAG (4" X 36") BUFFER CAB FRAME CAB SPACER KIT KNOB (1/2-NC, YELLOW) LOCKOUT PIN LANYARD CABLE (13.5") SCREW (M5-0.80 X 16MM, PAN PLPS) LOCKNUT (M5-0.80) WASHER (M6) FORK BRACKET FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) BATTERY GROUND STRAP

REMARKS

USE 277 LOCTITE OR EQUIVALENT:TORQUE TO 310 FT LBS ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

USE 277 LOCTITE OR EQUIVALENT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

THIS KIT IS REQUIRED WHEN INSTALLING CAB FRAME ON UNITS PRIOR TO S/N 2W0856

NOTE:

ID0070133

150

CAB DOOR/WINDOWS

43 33

1 5 4 3

8 9 7

37 41

11 10

34 14

15 16 17

12 18

13 20

22 24 21 25 23 38

26 39

27 40

31 32

29 25

ID0068653

151

CAB DOOR/WINDOWS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43.

QTY

116-722 AR 349-421 1 307-683 370-420 1 349-419 1 115-001 2 111-016 2 105-003 3 110-655 4 349-418 1 106-640 18 117-306 1 116-848 AR 106-387 4 308-975 1 308-823 1 107-537 4 308-822 1 370-418 1 116-722 AR 107-327 2 106-925 6 111-062 1 370-434 1 111-061 1 370-435 1 149-133 1 106-408 2 370-429 1 370-438 AR 106-848 2 106-161 2 349-420 1 315-557 1 106-386 4 106-163 4 106-038 1 107-296 2 105-284 2 107-936 2 116-737 1 115-318 1 302-8370 1

DESCRIPTION

LOCKING GASKET (SOLD PER 1') REAR WINDOW CAB FRAME LATCH LEFT WINDOW ZERK (02N) STRUT FLG LOCKNUT (5/16-NC) BALL SCREW (5/16-NC X 1/2") RIGHT WINDOW SCREW (M6-1.00 X 20MM, BUT SOC) RUBBER SEAL BULK EDGE (SOLD BY INCH) FLG LOCKNUT (M10-1.50MM) DOOR FRAME HINGE BOLT (M10-1.50 X 20MM, BUT SOC) HINGE FRONT WINDSHIELD LOCKING GASKET (SOLD PER 1') SCREW (#10-24 X 1/2", CSK PHLPS) BOLT (1/4-NC X 1-1/2", BUT SOC) HANDLE LOCK PLATE LATCH LOCK PLATE LEVER HANDLE BOLT (#10-24 X 1-1/4", SOC, GD8) SPACER BAR SHIM FLG SCREW (M6-1.00 X 25MM) FLG SCREW (M6-1.00 X 20MM) WINDOW STEP FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 30MM) NUTSERT (5/16-NC) BOLT (1/4-NC X 1-3/4", SOC) WASHER (3/16") WASHER (1/4" ID X 1" OD) FLOOR MAT BULK NON-SKID (6" SOLD PER FT) JT100 CAB SCREEN

REMARKS

USE 1 @ 115"

SEE FOOTNOTE 1

USE 1 @ 141" USE 1 @ 33"

USE 1 @ 161"

BEGINS WITH S/N: 2W0856

USE 1 @ 24" SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

KEY IS SHORTENED ON ITEM #23 TO 20mm KEY IS SHORTENED ON ITEM #27 TO 40mm 1. REF #43 DOES NOT INCLUDE REF #5

NOTE:

ID0068653

152

SEAT MOUNT WITH HEAT/AIR

20 2 6

21 13

7 12

8 11

10 09

17 ID0051395

153

SEAT MOUNT WITH HEAT/AIR REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

117-100 117-631 117-1050 105-003 171-011 118-271 184-252 105-247 349-746 106-334 106-551 105-633 116-723 256-665 110-653 349-464 106-162 115-430 106-685 116-724 116-723 106-477 106-397 105-267 217-750

QTY

DESCRIPTION

REMARKS

1 SEAT 1 SEAT ASSY 1 SEAT 4 FLG LOCKNUT (5/16-NC) 1 SEAT BELT SET 1 SEAT BELT 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 35MM) 1 VENT PLATE 8 SCREW (M8-1.25 X 25MM, BUT SOC) 10 CLIP NUT (M8-1.25) 4 NUTSERT (M8 X 1.25) .38-7.9" THK AR BULK EDGE (3/32", SOLD PER 1') AR ADHESIVE 2 PLUG (3/4") 1 SEAT MOUNT 4 FLG SCREW (M8-1.25 X 20MM) 2 SEAT BELT TETHER 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9) AR BULK SEAL (3/32", SOLD PER 1') AR BULK EDGE (3/32", SOLD PER 1') 2 SCREW (M12-1.75 X 45MM, 10.9) 2 WASHER (M12, HARDENED) 4 CUP WASHER (5/16") 1 SEAT SWITCH

ENDS WITH S/N: 2Z0237 BEGINS WITH S/N: 2Z0658, ENDS WITH S/N: BEGINS WITH S/N:

USED WITH 117-1050 SEAT

ENDS WITH S/N: 2Z0237 BEGINS WITH S/N: 2Z0658

USE 2 @ 23"

USE 1 @ 44" USE 1 @ 40" USED WITH 117-1050 SEAT USED WITH 117-1050 SEAT

NOT SHOWN:

215-1961

SEAT JUMPER SWITCH

FOOTNOTES:

NOTE:

ID0051395

154

CAB COVERS 6 9

5 2 1 25 3

13 14

15 4

17 18 8

24 4

12 14

33 23

20 13

13 21

ID0155975

155

CAB COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-551 4 CLIP NUT (M8-1.25) 2 107-334 4 SCREW (M8-1.25 X 25MM, BUT SOC) 3 349-479 1 LOWER COVER 4 116-724 2 BULK SEAL (3/32", SOLD PER 1') 5 307-683 - CAB FRAME 6 217-057 2 WORKING LIGHT - CLEAR 7 106-228 8 SCREW (M5-0.80 X 10MM) 8 110-947 1 DOME PLUG (3") 9 115-686 1 BULK EDGE (5/32", SOLD PER 1") 10 349-477 1 ACCESS DOOR 11 117-558 1 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 12 349-745 1 ACCESS COVER 13 106-162 11 FLG SCREW (M8-1.25 X 20MM) 14 105-633 4 NUTSERT (M8-1.25) 3.8-7.9" THK 15 349-475 1 ACCESS COVER 16 307-540 1 RELAY PANEL 17 110-560 3 POP RIVET (3/16" X 1/2", ALUM) 18 250-622 1 MANUAL COMPARTMENT 19 111-002 2 LIFT-OFF HINGE (OFF-SET) 20 106-850 29 LOCKNUT (M5-0.80) 21 106-542 29 SCREW (M5-0.80 X 16MM, PAN PLPS) 22 110-332 1 BOLT-ON CLAMP (1-5/8") 23 106-386 1 FLG LOCKNUT (M8-1.25) 24 115-686 1 BULK EDGE (5/32", SOLD PER 1") 25 211-041 2 CONNECTOR CLIP 26 106-640 3 SCREW (M6-1.00 X 20MM, BUT SOC) 27 349-478 1 CABLE COVER 28 106-574 3 CLIP NUT (M6-1.00) 29 300-8294 1 BRACKET 30 106-542 2 SCREW (M5-0.80 X 16MM, PAN PLPS) 31 215-2594 1 HOUR METER 32 217-912 1 ROCKER SWITCH 33 106-850 2 LOCKNUT (M5-0.80)

REMARKS

USE 2 @ 63", USE 1 @ 46.5" USE LOCTITE 242 OR EQUIVALENT USE 1 @ 36"

USE 1 @ 17.5"

AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY

NOT SHOWN:

116-737 115-318 215-734 214-103 214-047 214-048 214-104 157-645

1 FLOOR MAT AR BULK NON-SKID (6", SOLD PER 1') AR CABLE 16ga 2 WIRE 4 2 WAY MALE CONNECTOR 2 2 WAY WEATHER PAC FEMALE CONNECTOR 4 PACKARD WP TERMINAL FEMALE 8 PACKARD MALE TERMINAL 12 WEATHER PAC SEAL (2.80MM)

USE 1 @ 30" USE 2 @ 1-1/2'

FOOTNOTES:

NOTE:

ID0155975

156

REAR VIEW MIRROR LEFT SIDE

4 3

ID0091206

157

REAR VIEW MIRROR LEFT SIDE REF PART NO. NUMBER

QTY

1 2 3 4 5

2 SCREW (M10-1.50 X 25MM) 1 ADJUSTMENT ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR ARM 1 CONVEX MIRROR

105-245 370-399 106-161 116-851 214-426

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0091206

158

REAR VIEW MIRROR RIGHT SIDE

4 5 05

ID0109825

159

REAR VIEW MIRROR RIGHT SIDE REF PART NO. NUMBER

QTY

1 2 3 4 5

1 CONVEX MIRROR 1 MIRROR ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR BRKT 2 FLG LK SCREW (M6-1.00 X 12MM)

214-426 116-874 106-541 370-445 106-378

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0109825

160

WINDSHIELD WIPERS/WASHER

17 21

8 18

14 12 13

6 1

4 5 12 10

1 2

20 16

3 14 11

ID0070178

161

WINDSHIELD WIPERS/WASHER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

115-349 4 GROMMET (1/2") 502-063 2 WIPER MOTOR (100 DEG) 349-957 1 CABLE COVER 106-541 4 FLG SCREW (M6-1.00 X 20MM) 106-385 2 FLG LOCKNUT (M6-1.00) 106-234 2 SCREW (M6-1.00 X 12MM) 349-959 2 NOZZLE BRACKET 349-960 2 COVER PLATE 150-6606 2 WIPER ARM 514-380 1 S/O TEE (04H-04H-04H) 116-770 AR BULK HOSE (3/32", SOLD PER 1") 116-770 AR BULK HOSE (3/32", SOLD PER 1") 116-770 AR BULK HOSE (3/32", SOLD PER 1") 110-249 3 WORM CLAMP (1/4" TO 5/8") 149-122 2 WASHER NOZZLE 344-115 1 WINDSHIELD WASHER TANK 106-542 2 SCREW (M5-0.80X16MM, PAN PLPS) 105-284 2 WASHER (3/16") 106-850 2 LOCKNUT (M5-0.80) 370-430 1 TANK BRACKET 150-6605 2 WIPER BLADE 106-640 3 SCREW (M6-1.00 X 20MM,BUT SOC) 106-389 2 WASHER (M8)

REMARKS

SEE FOOTNOTE 2 USE 1 @ 29" USE 1 @ 25" USE 1 @ 15" SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

190-053

POLY-PATCH TANK REPAIR KIT

FOOTNOTES:

1. CAP CANNOT BE PURCHASED SEPARATELY. 2. WHEN REPLACING OLD STYLE BOLT ON WIPER BLADES, BOTH ARM AND BLADE MUST BE REPLACED WITH CLIP-ON STYLE AT THE SAME TIME. OLD STYLE BOLT-ON ARMS ARE NOT INTERCHANGABLE WITH NEW CLIP-ON STYLE.

NOTE:

ID0070178

162

TOP LINING/PANEL JT/AT100 TIER 4i & TIER 4

5 6

18 19

16 11

7 19

10 11 10

11 16

16 15

LIGHT DETAIL

ID0333981

163

TOP LINING/PANEL JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

QTY

349-412 1 106-574 18 107-312 23 213-214 2 301-2900 1 217-919 2 217-918 1 217-228 1 107-358 4 217-137 3 217-136 3 217-148 1 105-643 5 323-892 2 107-863 4 217-925 4 217-149 1 217-156 4 217-158 4

DESCRIPTION

TOP LINING CLIP NUT (M6-1.00) SCREW (M6-1.00 X 25MM, BUT SOC) DIRECTIONAL LIGHT TOP INSTRUMENT PANEL ROCKER SW (DPDT) ON-ON-(ON) ROCKER SW (DPDT) ON-ON ROCKER SWITCH (DPDT)(ON)-OFF-(ON) WELLNUT (M4-0.7 X 12.67MM LG) ICON (WHT) OFF-STOP ICON (WHT) ON-START ICON (WHT) OPERATOR SEAT- OUT WELLNUT (M6-1.00 X 16MM LG) ADAPTER PLATE SCREW (M4-0.7 X 60mm PAN) ROCKER SWITCH (ACTUATOR) ICON (WHT) OPERATOR SEAT- IN DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE)

REMARKS

WINDSHIELD WIPER/WASHER WORK LIGHTS CAB SWING

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0333981

164

REMOTE DISPLAY OR DRILLLOK

LEFT CONSOLE (JT)

BEGINS WITH S/N CMWJT100EF0000192

SEE NOTE 1

33 21 26

20 18 A

A B C D E F G H J K L M N P R S T

SWITCH LEGEND 37 HEAT/AIR FAN SPEED HEAT/AIR ON/OFF MOBILE BORE 35 LUBRICATOR FRONT DRILL FRAME TILT REAR DRILL FRAME TILT FRONT WRENCH CLAMP {STATIONARY} REAR WRENCH CLAMP {ROTATING} REAR WRENCH ROTATE 16 PIPE SHUTTLE PIPE GRIP PIPE LIFT 19 SPINDLE BRAKE ENGINE THROTTLE SHUTTLE STOP S ADD PIPE/REMOVE PIPE SET/RESUME

13 31

N M

26 34

C D

6 23 2

11 1 29

27 30 22 25

4 24

34 ID0227293

165

LEFT CONSOLE (JT)

BEGINS WITH S/N CMWJT100EF0000192 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 LEFT CONSOLE 1 ARM REST PAD 1 LEFT REAR PANEL 1 LEFT REAR MOUNT 1 LEFT CENTER PANEL 1 LEFT CONSOLE CENTER MOUNT 1 CONSOLE 1 SHEET, CONNECTOR PANEL 1 ESID 2 MODULE 1 INNER ROTATION TACHOMETER 1 HOUR METER 2 EXPANSION PLUG (2.125") 2 POTENTIOMETER 1 HORN BUTTON 1 BUTTON COVER 1 ROCKER SWITCH (SPDT) ON-ON 1 ROCKER SWITCH (DPDT) OFF-(ON) 1 ROCKER SWITCH (SPDT) (ON)-ON-(ON) 12 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 8 SCREW (M6-1.00 X 30MM, BUT SOC) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 5 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M6-1.00 X 20MM) 15 WELLNUT (M6-1.00 X 20.35MM LG) 3 CLIP NUT (M6-1.00) 1 BULK EDGE (3/16", SOLD PER FT) 1 BULK EDGE (1/8", SOLD PER 1") 1 BULK SEAL (3/32", SOLD PER FT) 4 POP RIVET (3/16" X 1/2", ALUM) 1 HOLE PLUG 1 COVER 12 SCREW (M6-1.00 X 25MM, BUT SOC) 4 FLG SCREW (M6-1.00 X 20MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CONTROLLER MOUNT

362-1351 349-406 303-931 370-412 303-930 349-404 362-1700 300-2584 220-2560 211-099 215-2594 111-067 214-566 306-607 306-608 217-918 217-924 217-922 217-228 217-923 108-184 106-162 106-163 106-386 106-379 107-871 106-574 116-723 116-421 116-724 110-560 362-1421 301-4737 107-312 106-161 106-237 301-8840

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 242 LOCKTITE

USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D USE 1 @ 1.6" USE 1 @ 21"

USE FOR DrillLok™ Base, Basic Unit WHEN NOT USING REMOTE DISPLAY.

NOT SHOWN:

FOOTNOTES:

1. REQUERES JUMPER HARNESS 215-2640 BEGINS WITH S/N

NOTE:

1. DrillLok™ Base, Basic Unit. USE 215-2288 RIG DISABLE HARNESS TO CONNECT. 2. USE DrillLok™ MOUNT KIT 195-2281 TO REPLACE REMOTE DISPLAY.

ID0227293

166

LEFT CONSOLE (AT)

REMOTE DISPLAY 29 33 OR DRILLLOK

BEGINS WITH S/N CMWAT100CF0000064

SEE NOTE 1

A B C D E F G H J K L M N P R S T U V

16 SWITCH LEGEND 36 HEAT/AIR FAN SPEED HEAT/AIR ON/OFF 41 MOBILE BORE 34 LUBRICATOR FRONT DRILL FRAME TILT 35 REAR DRILL FRAME TILT FRONT WRENCH CLAMP {STATIONARY} 17 REAR WRENCH CLAMP {ROTATING} 19 REAR WRENCH ROTATE PIPE SHUTTLE PIPE GRIP PIPE LIFT 12 9 SPINDLE BRAKE 15 N U ENGINE THROTTLE J SHUTTLE STOP 10 ADD PIPE/REMOVE PIPE SET/RESUME M INNER ROTATION S INNER ROTATION SPEED L H 10 R 39

A B

E F

31 39

V T

16 17

C D G

10 11

21 3

4 25

20 32

27 28 24 8

7 11

ID0234566

167

LEFT CONSOLE (AT)

BEGINS WITH S/N CMWAT100CF0000064 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42

1 LEFT CONSOLE 1 CONSOLE 1 LEFT CONSOLE CENTER MOUNT 1 A/T FUNCTION PANEL 1 LEFT REAR PANEL 1 ARM REST PAD 1 LEFT REAR MOUNT 1 SHEET, CONNECTOR PANEL 1 ROTATION DITHER SWITCH 10 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (DPDT) OFF-(ON) 1 ROCKER SWITCH (DPDT) ON-ON-ON 1 ROCKER SWITCH (SPDT) (ON)-OFF-(ON) 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (SPDT) ON-ON 2 ROCKER SWITCH (SPDT) (ON)-ON-(ON) 2 POTENTIOMETER 1 4.5V-12.0V POTENTIOMETER 6 POP RIVET (3/16" X 1/2", ALUM) 1 HOUR METER 1 HORN BUTTON 1 BUTTON COVER 1 BULK EDGE (1/8", SOLD PER 1") 1 BULK SEAL (3/32", SOLD PER FT) 1 BULK EDGE (3/16", SOLD PER FT) 2 FLG SCREW (M8-1.25 X 30MM) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LK SCREW (M6-1.00 X 20MM) 8 SCREW (M6-1.00 X 30MM, BUT SOC) 5 FLG LOCKNUT (M8-1.25) 15 WELLNUT (M6-1.00 X 20.35MM LG) 3 CLIP NUT (M6-1.00) 1 COVER 1 SPINDLE TACHOMETER (300 RPM) 1 PRESSURE GAUGE 6000 PSI 1 SPINDLE TACHOMETER (250RPM) 1 ESID MODULE 12 SCREW (M6-1.00 X 25MM, BUT SOC) 4 FLG SCREW (M6-1.00 X 20MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CONTROLLER MOUNT

362-1351 362-1700 349-404 300-8210 303-931 349-406 370-412 300-2584 215-1016 217-228 217-924 217-912 217-921 217-923 217-918 217-922 214-566 211-089 110-560 215-2594 306-607 306-608 116-421 116-724 116-723 106-163 106-162 106-379 108-184 106-386 107-871 106-574 301-4737 215-1561 215-1785 211-053 220-1222 107-312 106-161 106-237 301-8840

DESCRIPTION

REMARKS

USE 242 LOCKTITE

USE 1 @ 1.6" USE 1 @ 21" USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D

USE WITH 215-1786 (REQUIRED)

USE FOR DrillLok™ Base, Basic Unit WHEN NOT USING REMOTE DISPLAY.

NOT SHOWN:

215-1786

1 GAUGE JUMPER

REQUIRED FOR USE WITH 215-1785

FOOTNOTES:

NOTE:

1. DrillLok™ Base, Basic Uni t. USE 215-2288 RIG DISABLE HARNESS TO CONNECT. 2. USE DrillLok™ MOUNT KIT 195-2281 TO REPLACE REMOTE DISPLAY.

ID0234566

168

LEFT CONSOLE SWITCHES 16

21 19 1 16

20 19 20 16 43

24 18 25 19 26

19 49

31 50

19 46

20 9

48 45

19 16

19 30

31 40 19 20

31 20

50 19 20 15

13 42 16

20 3

8 16 39 38 19 20

7 16 37 36 19 20

35 19

41 22 16 21

19 20 14

32 20

16 19

19 34 33

11 10

19 47

ID0043733

169

LEFT CONSOLE SWITCHES REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.

QTY

217-922 1 217-923 1 217-923 1 217-924 1 217-228 1 217-921 1 217-228 1 217-921 1 217-228 1 217-228 1 217-228 1 217-228 1 217-228 1 217-228 1 217-918 1 217-228 1 217-921 1 217-922 1 217-925 17 217-157 1 217-155 1 217-156 16 217-158 15 217-138 2 217-139 2 217-144 1 217-145 1 217-167 1 217-168 1 217-147 1 217-146 1 217-171 1 217-172 1 217-136 5 217-137 3 217-176 1 217-175 1 217-179 1

DESCRIPTION

ROCKER SW (SPDT) ON-ON-ON ROCKER SW (DPDT) ON-OFF-ON ROCKER SW (DPDT) ON-OFF-ON ROCKER SW (DPDT) OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW {DPDT) ON-ON ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (SPDT) ON-ON-ON ROCKER SWITCH (ACTUATOR) DIFFUSION LENS (RED) DIFFUSION LENS (BLUE) DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE) ICON (WHT) FAST ICON (WHT) SLOW ICON (WHT) INTERIOR HEAT ICON (WHT) AIR CONDITION ICON (WHT) FRAME EXTEND-FRONT ICON (WHT) FRAME RETRACT-FRONT ICON (WHT) DRILL HEAD ICON (WHT) BORING - GND DRIVE ICON (WHT) FRONT CLAMP - OPEN ICON (WHT) FRONT CLAMP - CLOSE ICON (WHT) ON-START ICON (WHT) OFF-STOP ICON (WHT) REAR CLAMP-ROTATE CCW ICON (WHT) REAR CLAMP-ROTATE CW ICON (WHT) SHUTTLE-RETRACT

REMARKS

HEAT/AIR FAN SPEED HEAT/AIR ON/OFF MOBILE BORE LUBRICATOR FRONT DRILL FRAME TILT REAR DRILL FRAME TILT FRONT WRENCH CLAMP REAR WRENCH CLAMP REAR WRENCH ROTATE PIPE SHUTTLE PIPE GRIP PIPE LIFT SPINDLE BRAKE SHUTTLE STOP ADD PIPE/REMOVE PIPE

FOOTNOTES:

NOTE:

ID0043733

170

LEFT CONSOLE SWITCHES REF PART NO. NUMBER

36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52.

QTY

217-153 1 217-178 1 217-177 1 217-181 1 217-180 1 217-150 1 217-151 1 217-170 1 217-169 1 217-173 1 217-174 1 217-228 1 217-192 1 217-922 1 217-921 1 700-035 3 215-1016 1 217-922 1

DESCRIPTION

ICON (WHT) LOADER-SHUTTLE ICON (WHT) PIPE GRIP - CLOSE ICON (WHT) PIPE GRIP - OPEN ICON (WHT) PIPE LIFT-LOWER ICON (WHT) PIPE LIFT-RAISE ICON (WHT) LOADER-ROW-OUT ICON (WHT) LOADER-ROW-IN ICON (WHT) FRAME-RETRACT REAR ICON (WHT) FRAME-EXTEND REAR ICON (WHT) REAR CLAMP-OPEN ICON (WHT) REAR CLAMP-CLOSE ROCKER SW (DPDT) {ON}-OFF-{ON} ICON (WHT) AUTO LUBRICATION ROCKER SW (DPDT) (ON-ON) ROCKER SW (SPDT) (ON)-OFF-(ON) ICON, INCREASE/POSTIVE ROTATION DITHER SW ROCKER SW (SPDT) ON-ON

REMARKS

THROTTLE SET/RESUME

AT ONLY AT ONLY

FOOTNOTES:

NOTE:

ID0043733

171

172

RIGHT CONSOLE

JT/AT100 TIER 4i & TIER 4 24 11 21

25 21 11

10 4 2 7

9 29 22

15 31

23 8 1

31 31 6

20 13 18

27 14

4 28

17 3 16

ID0333991

173

RIGHT CONSOLE

JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8.

QTY

349-406 1 107-312 20 306-914 1 116-723 AR 116-724 AR 116-421 AR 106-574 13 215-1224 1 215-1714 1 301-0804 1 220-2704 1 217-079 2 107-358 4 217-925 1 217-924 1 306-603 1 303-934 1 214-852 1 214-961 214-962 214-963 107-327 2 214-563 1 349-416 1 214-701 5 107-414 4 217-206 1 150-1444 1 214-840 1 107-871 5 214-301 1 106-058 2 514-355 2 154-020 2

9. 10. 11. 12. 13. 14. 15. 16. 17.

18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.

DESCRIPTION

ARM REST PAD SCREW (M6-1.00X25MM, BUT SOC) RIGHT CONSOLE BULK EDGE (3/32", SOLD PER FT) BULK SEAL (3/32", SOLD PER FT) BULK EDGE (1/8", SOLD PER FT) CLIP NUT (M6-1.00) DUAL AXIS HALL EFFECT JOYSTICK DUAL AXIS JOYSTICK RIGHT INSTRUMENT PANEL PV485 DISPLAY PRESSURE GAUGE (10000 PSI) WELLNUT (M4-0.7) ROCKER SWITCH (ACTUATOR) ROCKER SWITCH (DPDT) OFF-(ON) AUDIO ALARM RIGHT REAR PANEL IGNITION SWITCH KEY, PAIT (BASE CODE) SWITCH MOUNTING NUT LOCK PLUG W/1 KEY (BASE CODE) SCREW (#10-24X1/2",CSK PLPS) RED LED (12V) CUP HOLDER STATUS LIGHT SCREW (M4-0.70 X 30MM BUT SOC) BUTTON SWITCH (SPST) PRESSURE GAUGE(2000 PSI) GREEN LED (12V DC) WELLNUT (M6-1.00 X 20.35MM LG) ACCESSORY SOCKET BOLT (#6-32 X 1-1/8", RD SLT) CONNECTOR (04NF-04NF90) CONNECTOR (04N-04J)

REMARKS

USE 1 @ 79" USE 1 @ 42" USE 1 @ 8"

SEE FOOTNOTES 1 & 2 FOR S/N BREAKS SEE FOOTNOTE 2 FOR S/N BREAKS

ENGINE STOP

NOT SHOWN:

217-291 2 215-1787 1

TERMINAL SOCKET JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK. 2. ENDS WITH S/N: JT100LC0000072 AND BEGINS WITH S/N: CMWJT100HC0000073. ENDS WITH S/N: AT100LB0000023 AND BEGINS WITH S/N: CMWAT100HC0000025.

NOTE:

ID0333991

174

CAB LOCK 8

1 9

27 6

11 7 23

12 13

25 21 17 14

20 15

19 16

ID0068656

175

CAB LOCK REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.

QTY

106-162 2 106-386 2 106-427 2 307-724 1 215-1175 1 106-850 2 179-445 1 110-071 1 349-900 1 105-523 1 349-955 AR 349-954 AR 349-953 1 106-700 2 106-337 2 349-945 1 125-403 2 115-780 2 349-948 1 117-054 1 105-273 4 349-942 1 125-436 1 349-951 1 105-245 2 105-894 2 107-450 AR 107-451 AR

DESCRIPTION

FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) SCREW (M5-0.80 X 22MM, SOC) BRACKET PROXIMITY SWITCH LOCKNUT (M5-0.80) LATCH SPACER KNOB (1/4-NC, BLACK) ROD COTTER PIN (.125" X .750") SHIM SPACER LATCH PLATE SCREW (M12-1.75 X 80MM) SCREW (M12-1.75 X 110MM) LATCH BRONZE BUSHING (.625") KLIP RING (.625") PIN TORSION SPRING SCREW (M12-1.75 X 30MM) LATCH MOUNT BRONZE BUSHING (.376") ROD GUIDE SCREW (M10-1.50 X 25MM) LOCKNUT (M10-1.50, PRV TRQ,10.9) SHIM (.075") SHIM (.135")

REMARKS

BEGINS WITH S/N: 2W0856

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SHIMS ARE OPTIONAL

NOTE:

ID0068656

176

CAB HEAT/AIR 15 10

13 2

16 11

1 2

9 7 14 4

3 6 8

ID0110768

177

CAB HEAT/AIR REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

QTY

500-1385 1 116-421 AR 349-471 1 106-162 4 105-633 4 116-689 2 106-397 8 105-833 4 110-134 4 502-064 2 349-894 1 106-640 3 105-631 3 502-066 1 502-065 2 502-067 2 116-421 AR 500-1383 1

DESCRIPTION

HEAT/AIR SYSTEM BULK EDGE (1/8", SOLD PER 1') HEAT/AIR MOUNT FLG SCREW (M8-1.25 X 20mm) NUTSERT (M8X1.25) 3.8-7.9" THK GROMMET WASHER (M12, HARDENED) FLG LOCKNUT (1/2-NC) WORM CLAMP (2.062" TO 2.75") RECTANGULAR LOUVER LOUVER PLATE SCREW (M6-1.0 X 20mm, BUT SOC) NUTSERT (M6X1.0) 4.20-6.60THK FOAM FILTER (1/2" X 4" X 17") ROUND LOUVER HOSE ADAPTER BULK EDGE (1/8", SOLD PER 1') HOSE KIT

REMARKS

USE 2 @ 5"

USE 2 @ 5.50"

NOT SHOWN:

499-210 1 499-205 1 499-211 1 500-1382 1 500-1286 1 500-2370 1

EXPANSION VALVE DRIER COMPRESSOR CONDENSER HOSE, AC VALVE, HEAT

FOOTNOTES:

NOTE:

ID0110768

178

HEAT/AIR DIAGRAM 1

OUT IN 5/16" 1/2"

PLUMBING FROM CONDENSER TO "IN" ON THE DRYER

13/32" 2

5/16" TO "IN" ON DRYER

ID0113931

179

HEAT/AIR DIAGRAM REF PART NO. NUMBER

1. 2. 3. 4.

QTY

500-1385 499-210 499-205 499-211 500-1382 -

DESCRIPTION

REMARKS

HEAT/AIR SYSTEM EXPANSION VALVE DRYER COMPRESSOR CONDENSER COIL

NOT SHOWN:

500-2370 1

VALVE, HEAT

FOOTNOTES:

NOTE:

TORQUE FITTINGS TO THE FOLLOWING SPECIFICATIONS -6 HOSES: 11-13 FT-LBS -8 HOSES: 15-20 FT-LBS -10 HOSES:21-27 FT-LBS

ID0113931

180

HEAT/AIR COMPONENT JT/AT100 TIER 4

6 7 35

10 8

30 6 8

22 29

26 1

17 18 36

14 32

2 26 20

13 12

19 18 36 11

ID0366766

181

HEAT/AIR COMPONENT JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 COMPRESSOR 1 MOUNT 2 WASHER (M10) 2 SCREW (M10-1.50 X 30MM, SOC) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 NIPPLE (08N - 1-1/2") 2 SHUT-OFF (08NF-08NF) 3 BULK HOSE (5/8", SOLD PER 1") 6 WORM CLAMP (1/2" TO 1-1/4") 2 ABRASION SLEEVE (1.75" X 138") 1 REFRIGERATION HOSE (#6 X 124") 1 RECEIVER DRIER 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 1 REFRIGERATION HOSE (#8 X 105") 1 A/C HOSE KIT (R134) 1 ABRASION SLEEVE (1.25" X 92") 6 CABLE TIE (1/16" TO 11/4") 1 ABRASION SLEEVE (1.00" X 125"") 1 ABRASION SLEEVE (1.75" X 36") 2 BRACKET 1 CONDENSER COIL 4 FLG SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 3 FLG SCREW (M10-1.50 X 35MM) 9 FLG LOCKNUT (M10-1.50) 1 BRACKET 1 COMPRESSOR BRACKET 1 V BELT 2 REDUCER (12N-08NF) 4 FLG SCREW (M10-1.50 X 25MM) 1 BRACKET 1 STREET ELBOW (08N-08NF90) 1 S/O COUPLER (08N-10H90) 1 S/O COUPLER (08N-10H) 2 ALUMINIZED SLEEVING (1", SOLD PER 1")

499-211 301-6711 106-390 106-755 106-383 115-122 158-579 116-750 110-026 117-610 195-1623 499-205 106-162 106-386 195-1622 499-558 105-1124 110-248 117-195 117-719 301-6641 500-1382 106-712 106-385 106-497 106-387 301-7300 301-0751 170-1138 115-126 106-724 301-8895 115-115 514-285 514-140 105-2199

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 205" AND 1 @ 250" AND 1 @ 42"

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

USE 2 @ 28" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0366766

182

NOTES:

ID0134963

JT100/JT100AT Cummins® QSB6.7

Parts Manual

Issue 12, volume 2 of 4

053-1245

183

HYDRAULICS

184

HYDRAULIC SCHEMATIC JT/AT100 T4

GREASER MOTOR FROM CHARGE FILTER RETURN FROM THRUST PUMP CHARGE) 5000 psi

Lubricator PIPE LIFT 2500 psi

2500 psi

FRONT GRIP REAR GRIP ROW SELECT

2500 psi

PIPE SHUTTLE

2500 psi

WRENCH ROTATION LEFT REAR BREAKOUT

RIGHT REAR BREAKOUT

FLOW DIVIDER

FLOW DIVIDER 500 psi

FROM AUXILIARY CONTROL VALVE

LEFT FRONT BREAKOUT

RIGHT FRONT BREAKOUT

ID0378767

185

HYDRAULIC SCHEMATIC JT/AT100 T4

JT/AT100 T4 Hydraulic Schematic Specifications Engine No Load Speed 2400 rpm Hydraulic Pumps Rotation 7.9 Cu In/Rev Thrust 6.1 Cu In/Rev Drill Fluid (Mud) 4.6 Cu In/Rev Load Sense Pump 7.9 Cu In/Rev (AT Only, Inner Rot and Mud) Auxiliary 1.8 Cu In/Rev Auxiliary Fan Pump (T4i Only) 2.3 Cu In/Rev Hydraulic Motors Rotation x1 9.8 Cu In/Rev Thrust x6 9.8 Cu In/Rev Ground Drive x2 3.4 Cu In/Rev Drill Fluid (Mud) JT 4.6 Cu In/Rev Drill Fluid (Mud) AT 7.0 Cu In/Rev Ending CMWAT100TD0000032 Drill Fluid (Mud) AT 7.0 / 4.6 Cu In/Rev Beginning Shuttle x1 24.0 Cu In/Rev Auger Drive x1 24.0 Cu In/Rev Greaser Air Compressor x1 1.0 Cu In/Rev Fan Motor (T4i Only) 2.2 Cu In/Rev

82 gpm 63 gpm 47 gpm 82 gpm 18 gpm 24 gpm

ID0378767

186

HYDRAULIC SCHEMATIC JT/AT100 T4

JT/AT100 T4 Hydraulic Schematic Specifications JT/AT100 M1 Test Component Ports T1

T3 T4 T5 T6

Notes

Charge Pressure -- Rotation, Thrust, Drill Fluid, This can also be 450 psi (+/- 50 psi) read at T5 Rotation -- High pressure port -4600 psi (+/- 100) CW (Make Up) Rotation -- High pressure port -5900 psi (+/- 100) CCW (Break Out) Thrust Pump -- Pressure Port "A" 3650 psi (+/- 50 psi) - Thrust Thrust Pump -- Pressure Port "B" 4800 psi (+/- 50 psi) - Pull Back Drill Fluid Hydraulic Pressure (JT 6450 psi (+50 / -250 psi) Only) Auxiliary Pump Pressure 3200 psi (+50/-0 psi)

JT/AT100 T4 Test Ports

T10

Load Sense Signal

0 to 50 psi

T11

Load Sense Compensator

3600 (+/-100)

T11

Load Sense Stand by

425 psi (+/- 5 psi)

At High Throttle High Throttle

ID0378767

187

188

HYDRAULIC SCHEMATIC JT/AT100 T4 THRUST

TO HIGH CAPACITY FLUID MOTOR CONTROL HEAD

FROM ROTATION PUMP (CHARGE) FLUID CONTROL CYLINDER

CHARGE MANIFOLD

TO ROTATION DIVERTER VALVE

FLUID CONTROL VALVE

SPINDLE BRAKE

THRUST DIVERTER VALVE

TRACK BRAKES

THRUST PUMP X2

TO AUXILIARY CONTROL VALVE

FILTER

RIGHT GROUND DRIVE L2

PORT "A" (Thrust)

M2 V

PORT "B" (Pull Back)

S TS SUCTION B

3 78 4 6 1 25

THRUST BRAKE

IN CASE OUT

OUT DRAIN

THRUST MOTORS

MANIFOLD IN A B

A B

RETURN MANIFOLD

CARRIAGE MANIFOLD

34 7 8 61 2 5

A ROTATION BRAKE

THRUST BRAKE

THRUST HI-LOW

ID0378775

189

190

HYDRAULIC SCHEMATIC JT/AT100 T4 LOADER

FROM AUXILIARY CONTROL VALVE

AUGER DRIVER

2200 PSI

B B

EXTENSION

OPTION

OUTER BOOM

PRESSURE SWITCH

1500 PSI 2100 PSI

INNER BOOM

1500 PSI

2000 PSI

SWING DRIVE BRAKE

SWING DRIVE B

2000 PSI

FROM ROTATION PUMP (CHARGE)

ID0378772

191

192

HYDRAULIC SCHEMATIC JT/AT100 T4 AUXILIARY/FAN

FROM THRUST PUMP (CHARGE) TO PIPE LOADER CONTROL VALVE TO HOIST CONTROL VALVE CAB SWING FRONT PIVOT

REAR PIVOT

RIGHT FRONT STABILIZER

LEFT FRONT STABILIZER

RIGHT REAR STABILIZER

LEFT REAR STABILIZER

TO OIL COOLER RPM

AUXILIARY/FAN PUMP

ID0378750

193

194

HYDRAULIC SCHEMATIC JT/AT100 T4 ROTATION

FROM THRUST DIVERTER VALVE

TO CHARGE MANIFOLD ROTATION DIVERTER VALVE

B X2

FILTER

LEFT GROUND DRIVE L2

S T

PORT "A" (Make Up) T V

P V

M2 T2

T S

PORT "B" (Break Out) L1

ROTATION PUMP SUCTION

BYPASS

CASE OUT DRAIN MANIFOLD

OUT

ROTATION MOTOR

FILTER

COOLER

JT Model runs to tank

BYPASS

FROM THRUST MOTORS

B X

AT Model tees into Load sense Suction

ID0378769

195

196

HYDRAULIC SCHEMATIC JT100 T4 FLUID

B X2

FILTER

S T

FLUID HYDRAULIC MOTOR PORT "A"

450 PSI

PORT "A" 6000 PSI

T S

T 6450 PSI

S PORT "B"

PORT "B" T

FLUID HYDRAULIC PUMP

SUCTION

IN CASE OUT DRAIN OUT MANIFOLD

ID0378771

197

198

HYDRAULIC SCHEMATIC

FROM FLUID CONTROL VALVE AND CHARGE SYSTEM

AT100 T4 (HIGH CAPACITY MUD PUMP) P1 L2

Inner Spindle Motor T4

DRILL FLUID DRIVE

INNER ROTATION DRIVE A

Drill Fluid Motor

A Pp

LS T P

B M1

0.031

BYPASS

CASE OUT DRAIN MANIFOLD

OUT

T10

M2 M4

T11 FILTER

COOLER

ID0378773

199

200

FAN HYDRAULICS

JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216

29 23 4

24 48

14 28

18 15

47 49

7 8

36 46

45 TO DRAIN LINE

23 18

40 35 LIC U A R HYD TANK

9 3 3 1

LIC U A YDR GE H TO GAU

21 17

N UR D T E R L TO ANIFO M

11 04

ID0424811

201

FAN HYDRAULICS

JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

2 T-BOLT CLAMP (1.75"-2.00") 1 CONNECTOR (12O-16S45) 2 S/O COUPLER (-24S -24H) 1 CONNECTOR (12S-12O90) 1 REDUCER BUSHING (32S-24S) 1 MANIFOLD 1 CONNECTOR (20S-20O45) 1 CONNECTOR (20S-20O) 1 GEAR PUMP (30/38 CC) 2 FLG SCREW (M12-1.75 X 35MM) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 ABRASION SLEEVE (2.54" X 36") 1 HYDRAULIC MOTOR, 36CC 1 MANIFOLD 3 CONNECTOR (06S-06O) 1 UNION RUN TEE (16OFX-16O-16O) 1 REDUCER STEM (12O-16OF) 2 CONNECTOR (10S-10O) 1 REDUCER (06O-10OF) 1 BK RUN TEE (12O) 3 REDUCER (10O-12OF) 2 QDC ADAPTER (02-06OF) 2 UNION (06O-06OFX90) 1 UN RUN TEE (12OFX-12O-12O) 1 ABRASION SLEEVE (1.59" X 26"") 1 ABRASION SLEEVE (1.59" X 50"") 1 CONNECTOR (10O-12S90) 2 WASHER (M8, HARDENED) 2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 1 FILTER SUPPORT BRACKET 1 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.59" X 60") 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (10O-12S) 1 CONNECTOR (04O-06S) 1 ABRASION SLEEVE (1.00" X 20") 1 HOSE (20OFX90M-34"-200)

111-028 154-358 514-138 154-270 150-3251 150-4341 159-933 514-097 150-4021 106-496 116-588 115-681 150-4531 150-4470 154-221 154-409 154-378 154-301 150-4533 514-002 154-441 159-157 154-228 154-368 117-224 115-903 154-300 106-395 105-292 106-386 301-8903 115-963 115-755 154-293 154-308 154-220 117-672 150-4346

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 51"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0424811

202

FAN HYDRAULICS

JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

39 150-5087 40 150-4967 41 515-606 42 149-466 43 150-1573 44 515-165 45 515-218 46 515-437 47 302-4450 48 106-164 49 106-266

1 HOSE (10OFX90L-52"-3000) 1 HYDRAULIC VALVE 8 SECTION, V20 1 HOSE (12OFX90-30"-3000) 1 HOSE (10OFX90-34"-3000) 1 HOSE (06OFX90S-43"-3000) 1 HOSE (10OFX-64"-3000) 1 HOSE (12OFX90-80"-3000) 1 HOSE (04OFX90-21"-3000) 1 BULKHEAD BRACKET 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG NUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0424811

203

204

FAN HYDRAULICS

JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215

44 14 24

30 15

13 10

TO D L IN RAIN E

22 8

17 16

RN ETUOLD R TO ANIF IC M L RAU K D Y N H TA

35 37

18 28

9 33

27 45

ID0370973

205

FAN HYDRAULICS

JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 GEAR PUMP (30/38 CC) 1 CONNECTOR (12O-16S45) 2 S/O COUPLER (-24S -24H) 1 CONNECTOR (12S-12O90) 1 REDUCER BUSHING (32S-24S) 1 MANIFOLD 1 CONNECTOR (20S-20O45) 1 CONNECTOR (20S-20O) 2 T-BOLT CLAMP (1.75"-2.00") 2 FLG SCREW (M12-1.75 X 35MM) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 ABRASION SLEEVE (2.54" X 36") 1 HYDRAULIC MOTOR, 36CC 1 MANIFOLD 4 CONNECTOR (06S-06O) 1 UNION RUN TEE (16OFX-16O-16O) 1 REDUCER STEM (12O-16OF) 3 CONNECTOR (10S-10O) 2 UN RUN TEE (10OFX-10O-10O) 2 REDUCER (06O-10OF) 1 TEE (12O) 3 REDUCER (10O-12OF) 2 QDC ADAPTER (02-06OF) 2 UNION (06O-06OFX90) 1 UN RUN TEE (12OFX-12O-12O) 1 ABRASION SLEEVE (1.59" X 26"") 1 ABRASION SLEEVE (1.59" X 48") 1 REDUCER (12S-10SF) 1 CONNECTOR (10O-12S90) 2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 1 FILTER SUPPORT BRACKET 1 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.59" X 60") 1 ABRASION SLEEVE (1.00" X 18"") 1 UNION (10O-10OFX90) 1 QDC ADAPTER (02-10OFX) 1 HOSE (20OFX90M-34"-200)

150-4021 154-358 514-138 154-270 150-3251 150-4341 159-933 514-097 111-028 106-496 116-588 115-681 150-4531 150-4470 154-221 154-409 154-378 154-301 154-488 150-4533 154-455 154-441 159-157 154-228 154-368 117-224 117-720 510-017 154-300 105-292 106-386 301-8903 115-963 115-755 117-328 154-315 159-159 150-4346

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 51"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370973

206

FAN HYDRAULICS

JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

QTY

39 40 41 42 43 44 45 46

1 1 1 1 1 1 1 1

150-4417 150-2730 515-606 149-466 150-1573 515-165 515-218 515-587

DESCRIPTION

REMARKS

HOSE (10OFX90L-48"-3000) HYDRAULIC VALVE 8 SECTION HOSE (12OFX90-30"-3000) HOSE (10OFX90-34"-3000) HOSE (06OFX90S-43"-3000) HOSE (10OFX-64"-3000) HOSE (12OFX90-80"-3000) HOSE (06OFX45-20"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370973

207

208

PUMP MOUNTING JT/AT100 TIER 4

3 8 19

2 1

17 18

11 6 7 15 10

12 16

15 .080

THIS SIDE LABELED "PUMP SIDE" GOES AGAINST THE FLYWHEEL

SPLINED HUB NYLON FLANGE 03

PUMP SHAFT

ID0371186

209

PUMP MOUNTING JT/AT100 TIER 4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

157-1001 150-4021 149-903 106-496 149-902 190-764 105-858 106-743 157-1001 105-319 106-949 149-901 190-763 106-383 349-001 105-156 195-1685 105-072 302-0321 106-382 195-1205

QTY

DESCRIPTION

1 O-RING (2-158 D75) 1 GEAR PUMP, 30/38CC) 1 HYDRAULIC PUMP (75 CC) JT 2 FLG SCREW (M12-1.75 X 35MM) 1 HYDRAULIC PUMP (100 CC) SEAL REPAIR KIT 8 BOLT (1/2-NC X 1-1/4") 8 WASHER (.531, HARDENED) 1 O-RING (2-158 D75) 4 BOLT (3/4-NC X 1-1/2") 4 WASHER (3/4", HARDENED) 1 HYDRAULIC PUMP (130 CC) SEAL REPAIR KIT 12 FLG LK SCREW (M10-1.50 X 30MM) 1 FLYWHEEL HOUSING COVER 8 BOLT (3/8-NC X 1-1/2") 1 FLYWHEEL COUPLING (FL 80T-11.5") 8 LOCK WASHER (3/8") 1 SUPPORT BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 1 CUMMINS GASKET

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 30 FT-LBS USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 30 FT-LBS SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. THE NYLON FLANGE IS LABELED WITH "ENGINE SIDE" AND "PUMP SIDE". INSTALL THE FLANGE WITH THE "ENGINE SIDE" FACING OUT AND THE "PUMP SIDE" AGAINST THE FLYWHEEL. HUB FACE SHOULD MEASURE .080 INCHES FROM END OF PUMP SHAFT, SEE SKETCH. USE LOCTITE 242 OR EQUIVALENT AND TORQUE TO 200 FT-LBS.

NOTE:

ID0371186

210

FLUID PUMP CONTROL

2 3

6 4

ID0069151

211

FLUID PUMP CONTROL REF PART NO. NUMBER

QTY

DESCRIPTION

1. 149-901 - HYDRAULIC PUMP (130 CC) 499-175 - MULTIFUNCTION VALVE 2. 190-981 1 EDC KIT 75/100/130CC 3. 159-545 1 EDC CONTROLLER F/130CC 4. 149-546 1 PILOT VALVE 5. 107-402 4 SCREW (M6-1.00 X 50MM, SOC) 6. 106-428 4 SCREW (M5-0.80X14MM,SOC)

REMARKS

INCLUDES REF. 5

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0069151

212

FLUID PUMP CONTROL

2 3 5

ID0069147

213

FLUID PUMP CONTROL REF PART NO. NUMBER

1. 2. 3. 4. 5. 6.

149-902 500-764 190-981 149-544 149-546 107-402 106-428

QTY

1 1 1 4 4

DESCRIPTION

HYDRAULIC PUMP (100 CC) MULTIFUNCTION VALVE EDC KIT 75/100/130CC EDC CONTROLLER F/100CC PILOT VALVE SCREW (M6-1.00 X 50MM, SOC) SCREW (M5-0.80X14MM,SOC)

REMARKS

INCLUDES REF NO.'S 2-6 INCLUDES REF NO. 5

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0069147

214

FLUID PUMP CONTROL

2 3

6 4

ID0122183

215

FLUID PUMP CONTROL REF PART NO. NUMBER

QTY

DESCRIPTION

1. 149-903 - HYDRAULIC PUMP (75 CC) 500-764 - MULTIFUNCTION VALVE 190-806 - SEAL KIT 2. 190-981 1 EDC KIT 75/100/130CC 3. 159-533 1 EDC CONTROLLER F/75CC 4. 149-546 1 PILOT VALVE 5. 107-402 4 SCREW (M6-1.00 X 50MM, SOC) 6. 106-428 4 SCREW (M5-0.80X14MM,SOC)

REMARKS

INCLUDES REF. 5

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0122183

216

CHARGE FILTER HYDRAULICS JT100 TIER 4

10 13 1 21

6 3

25 4 12

15 28

26 6 13 5

13 27 25

TO BULKHEAD ABOVE PILOT VALVE 03

9 ID0371171

217

CHARGE FILTER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER

QTY

1 301-8903 2 149-837 3 149-353 4 149-367 5 154-301 6 154-279 7 154-322 8 154-266 9 155-260 10 105-825 11 117-718 12 117-324 13 117-655 14 117-674 15 154-252 16 155-125 17 117-388 18 154-699 19 515-380 20 154-745 21 515-380 22 154-884 23 515-701 24 153-365 25 154-699 26 154-265 27 150-1663 28 154-255 29 150-1070 30 117-707

1 FILTER SUPPORT BRACKET 2 CONNECTOR (16S-16SF90) 1 REMOTE FILTER 2 CONNECTOR 16S-10O-08O-08O-04SF 2 CONNECTOR (10S-10O) 3 CONNECTOR (08O-10S) 1 CONNECTOR (08O-10S90) 1 UNION RUN TEE (08OFX-08O-08O) 1 QDC ADAPTER (02-04OBK) 4 FLG LK BOLT (3/8-NC X 3/4) 1 ABRASION SLEEVE (1" X 36"") 1 ABRASION SLEEVE (1.25" X 48") 3 ABRASION SLEEVE (1.59" X 38") 1 ABRASION SLEEVE (1.59" X 122") 1 CONNECTOR (04S-04O90) 1 PLUG (04S) 1 ABRASION SLEEVE (1.25" X 42") 1 HOSE (10OFX-36"-2750) 1 HOSE (08OFX45-46"-3000) 1 HOSE (08OFX-50"-3000) 1 HOSE (08OFX45-46"-3000) 1 HOSE (08OFX90-60"-3000) 1 HOSE (08OFX90-122"-3000) 1 HOSE (04OFX90S-34"-3000) 1 HOSE (10OFX-36"-2750) 1 UNION RUN TEE (04OFX-04O-04O) 1 HOSE (04OFX45-105"-3000) 1 UNION (04O-040FX90) 1 CONNECTOR (10O-100FX45) 1 ABRASION SLEEVE (1.59" X 56")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 153-375 IS SERVICE ELEMENT FOR 149-353 2. USED WITH AIR GREASER

NOTE:

ID0371171

218

CHARGE FILTER HYDRAULICS AT100 TIER 4

10 22

2 5 3

24 7

5 6 20

11 8 14

19 11

21 16 01

TO BULKHEAD ABOVE PILOT VALVE

ID0371212

219

CHARGE FILTER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER

QTY

1 301-8903 2 149-353 3 149-837 4 105-825 5 149-367 6 154-252 7 155-125 8 154-699 9 154-745 10 515-380 11 153-365 12 154-699 13 117-324 14 117-718 15 117-655 16 155-260 17 154-301 18 154-279 19 117-388 20 154-265 21 150-1663 22 154-327 23 154-255 24 150-1070

1 1 2 4 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 1

DESCRIPTION

FILTER SUPPORT BRACKET REMOTE FILTER CONNECTOR (16S-16SF90) FLG LK BOLT (3/8-NC X 3/4) CONNECTOR 16S-10O-08O-08O-04SF CONNECTOR (04S-04O90) PLUG (04S) HOSE (10OFX-36"-2750) HOSE (08OFX-50"-3000) HOSE (08OFX45-46"-3000) HOSE (04OFX90S-34"-3000) HOSE (10OFX-36"-2750) ABRASION SLEEVE (1.25" X 48") ABRASION SLEEVE (1" X 36"") ABRASION SLEEVE (1.59" X 38") QDC ADAPTER (02-04OBK) CONNECTOR (10S-10O) CONNECTOR (08O-10S) ABRASION SLEEVE (1.25" X 42") UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-105"-3000) CAP (08OF) UNION (04O-04OFX90) CONNECTOR (10O-10OFX45)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 153-375 IS HYDRAULIC FILTER ELEMENT SERVICE PART FOR 149-353

NOTE:

ID0371212

220

HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT100 TIER 4

13 10

11 9 15

14 20

2 TO FAN MANIFOLD "TANK PORT"

8 14 7

ION T A N ROT DRAI O T ASE C

21 22 24

23 16

25 4

2 02

ID0425031

221

HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

1 370-314 1 BOTTOM COVER 2 106-724 7 FLG SCREW (M10-1.5 X 25MM) 3 106-558 4 CLIP NUT (M10-1.5) 4 514-002 1 BK RUN TEE (12O) 5 154-328 1 CAP (12OF) 6 515-606 1 HOSE (120FX90-30"-3000) 7 154-247 1 CONNECTOR (10S-12O) 8 214-819 1 TEMPERATURE SWITCH 9 300-2394 1 WELDMENT, HYDRAULIC TANK 10 349-090 1 LID 11 364-171 1 SIGHT GAUGE 12 301-0652 1 TANK SUPPORT 13 105-214 12 FLG SCREW (#10-24 X .5") 14 106-387 7 FLG LOCKNUT (M10-1.50) 15 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 16 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 17 300-9494 1 MOUNT BAR 18 106-385 2 FLG LOCKNUT (M6-1.00) 19 111-046 1 LOCKING CAP (NON-VENTED) 20 111-021 1 BREATHER CAP (TANK) 21 149-821 1 1" SEAL WASHER 22 149-398 1 DRAIN PLUG (1-UNF, .375 ORF) 23 150-2704 1 HOSE (12OFX-424"-3000) 24 154-457 2 UNION (12O-12OFX90) 25 154-368 3 UN RUN TEE (12OFX-12O-12O) 26 154-441 2 REDUCER (10O-12OF) 27 362-1586 1 SOUND INSULATION

REMARKS

USE LOCTITE AVIATION SEALANT OR EQUIVALENT

NOT SHOWN:

150-1876 500-1415 500-1575 500-1311 500-1414

- RELIEF VALVE - SEAL REPAIR KIT - 2-POS, 2-WAY BLOCKING VALVE - SOLENIOD COIL, 12V DC W/ ZENER DIODE - SEAL REPAIR KIT

FOOTNOTES:

NOTE:

ID0425031

222

HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) AT100 TIER 4

13 10

11 9 15

14 20

2 TO FAN MANIFOLD "TANK PORT"

8 14

UM SP

L TO ION T A N ROT DRAI O T ASE C

6 27

22 23

24 28

25 4

TO FLUID MOTOR CASE DRAIN

2 02

ID0425121

223

HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

1 370-314 1 BOTTOM COVER 2 106-724 7 FLG SCREW (M10-1.5 X 25MM) 3 106-558 4 CLIP NUT (M10-1.5) 4 514-002 1 BK RUN TEE (12O) 5 154-328 1 CAP (12OF) 6 515-606 1 HOSE (120FX90-30"-3000) 7 154-247 1 CONNECTOR (10S-12O) 8 214-819 1 TEMPERATURE SWITCH 9 300-8281 1 WELDMENT, HYDRAULIC TANK 10 349-090 1 LID 11 364-171 1 SIGHT GAUGE 12 301-0652 1 TANK SUPPORT 13 105-214 12 FLG SCREW (#10-24 X .5") 14 106-387 7 FLG LOCKNUT (M10-1.50) 15 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 16 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 17 300-9494 1 MOUNT BAR 18 106-385 2 FLG LOCKNUT (M6-1.00) 19 111-046 1 LOCKING CAP (NON-VENTED) 20 111-021 1 BREATHER CAP (TANK) 21 149-821 1 1" SEAL WASHER 22 149-398 1 DRAIN PLUG (1-UNF, .375 ORF) 23 150-2704 1 HOSE (12OFX-424"-3000) 24 154-457 2 UNION (12O-12OFX90) 25 154-368 3 UN RUN TEE (12OFX-12O-12O) 26 150-3690 1 HOSE (12OFX45-28"-3000) 27 154-441 2 REDUCER (10O-12OF) 28 157-967 1 HOSE (10OFX-139"-3000) 29 362-1586 1 SOUND INSULATION

REMARKS

USE LOCTITE AVIATION SEALANT OR EQUIVALENT

NOT SHOWN:

150-1876 500-1415 500-1575 500-1311 500-1414

- RELIEF VALVE - SEAL REPAIR KIT - 2-POS, 2-WAY BLOCKING VALVE - SOLENIOD COIL, 12V DC W/ ZENER DIODE - SEAL REPAIR KIT

FOOTNOTES:

NOTE:

ID0425121

224

HYDRAULIC RESERVOIR AT100 TIER 4i & TIER 4

30 20

29 31 39

1 28 27

15 17 23

22 3

5 11

19 12

21 6 20

2 37 25 7 10

ID0345946

225

HYDRAULIC RESERVOIR AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

QTY

1 300-8281 2 150-2317 3 116-817 4 116-588 5 150-2316 6 154-342 7 159-157 8 150-2208 9 153-395 10 111-028 11 110-815 12 154-278 15 154-335 16 159-156 17 154-220 19 154-270 20 105-869 21 157-015 22 157-1001 23 106-743 24 105-1200 25 154-413 27 157-078 28 149-224 29 514-095 30 154-401 31 117-170 34 116-639 35 515-305 36 150-2348 37 157-936 38 150-2829 39 150-4193

1 WELDMENT, HYDRAULIC TANK 1 S/O COUPLER (32S-32H90) 1 AR BULK HOSE 2" 1 BULK HOSE 1.5" 1 S/O COUPLER (40F-32H-24H-06SF) 1 CONNECTOR (06S-06O90) 1 QDC ADAPTER (02-06OF) 1 HYDRAULIC PUMP 1 BK CONNECTOR (20O-20O45) 2 T-BOLT CLAMP (1.75"-2.00") 2 T-BOLT CLAMP (2.5") 1 CONNECTOR (04S-04O) 2 CONNECTOR (04O-04O) 2 QDC ADAPTER (02-040F) 1 CONNECTOR (04O-06S) 1 CONNECTOR (12S-12O90) 8 BOLT (1/2-NC X 2", SOC) 1 O-RING (232 D70) 1 O-RING (2-158 D75) 4 WASHER (.531", HARDENED) 4 BOLT (1/2-NC X 1-1/2", GD 8) 1 CONNECTOR (06O-06O) 1 O-RING (222 D90) 1 HEAD FLANGE (20HFL-20SF) 1 CONNECTOR (20S-20O90) 1 CONNECTOR (04S-04O90, ORF) 1 ABRASION SLEEVE (1.00" X 197") 1 ABRASION SLEEVE (2.54" X 110") 1 HOSE (04OFX90S-21"-5000) 1 HOSE (04OFXM-24 - 4000) 1 HOSE (06DFX-22" -3000) 1 HOSE (04OFX90S-189"-4000) 1 HOSE (20OFX45-117"-4000)

DESCRIPTION

REMARKS

USE 19" USE 37"

ONLY USED ON TIER 4i, SEE FOOTNOTE 1 FOR TIER 4 COMPONENTS.

USE LOCTITE 242 OR EQUIVALENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0345946

226

PUMP HYDRAULICS JT/AT100 TIER 4

2 9

7 13

8 8 15 7

11 6

14 12

7 12

5 3 01

ID0371169

227

PUMP HYDRAULICS JT/AT100 TIER 4 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

QTY

150-4021 150-3251 1 154-226 2 149-902 190-764 149-901 190-763 116-588 AR 111-028 6 514-136 3 514-138 1 300-2394 116-588 AR 154-296 2 155-148 1 514-138 1 115-680 1 116-588 AR

DESCRIPTION

GEAR PUMP (30/38CC) REDUCER (32S-24S) CONNECTOR (04O-06S90) HYDRAULIC PUMP (100 CC) SEAL REPAIR KIT HYDRAULIC PUMP (130 CC) SEAL REPAIR KIT BULK HOSE (1-1/2", SOLD PER FT) T-BOLT CLAMP (1-3/4" TO 2") S/O COUPLER (20S-24H90) S/O COUPLER (-24S-24H) WELDMENT, HYDRAULIC TANK BULK HOSE (1-1/2", SOLD PER FT) CAP (04OF) S/O COUPLER (20S-24H) S/O COUPLER (24S-24H) ABRASION SLEEVE (2.07" X 21") BULK HOSE (1-1/2", SOLD PER FT)

REMARKS

USE 1 @ 23.5"

USE 1 @ 51"

USE 1 @ 13"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0371169

228

HYDROSTATIC GAUGE HYDRAULICS BEGINS WITH S/N: CMWJT100KA0000014

ROTATION GAUGE

32 4 3

2 THRUST 34 GAUGE

1 13

35 7

38 14

TO R VAL ETUR VE N

17 M2

M1 B

5 20

15 10

11 12

9 26

21 8

22 28 05

25 23 24 ID0247893

229

HYDROSTATIC GAUGE HYDRAULICS BEGINS WITH S/N: CMWJT100KA0000014 REF PART NO. NUMBER

217-079 499-202 2 514-355 3 154-020 4 155-490 5 154-220 6 515-304 7 154-226 8 159-475 9 154-221 10 154-343 11 149-043 12 159-154 13 116-840 14 515-305 15 149-901 16 149-902 17 150-2787 18 154-383 19 154-230 20 153-911 21 159-156 22 154-346 23 154-228 24 159-157 25 154-335 26 154-344 27 154-228 28 154-373 29 150-1872 30 154-265 31 154-220 32 150-1158 33 155-153 34 155-163 35 150-2026 36 154-222 37 150-3054 38 106-385 39 106-161 40 106-595 41 300-5804

QTY

DESCRIPTION

2 PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP & STUDS 2 CONNECTOR (04NF-04NF90) 2 CONNECTOR (04N-04J) 2 HOSE (04JFX-306"-6000) 1 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-15"-5000) 2 CONNECTOR (04O-06S90) 2 SHUTTLE VALVE 1 CONNECTOR (06S-06O) 1 UNION (06S-06OFX90) 2 BK BR TEE (06S-04J-04SF) 1 QDC ADAPTER (02-04S) 1 ABRASION SLEEVE (1.00" X 306") 1 HOSE (04OFX90-21"-5000) - HYDRAULIC PUMP (130 CC) - HYDRAULIC PUMP (100 CC) 1 CONNECTOR (06S-06OFX) 1 PLUG (04S) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX90M-10"-5000-AR) 1 QDC ADAPTER (02-04OF) 1 BRANCH TEE (06S-06O-06O) 1 UNION (06O-06OFX90) 1 QDC ADAPTER (02-06OF) 1 CONNECTOR (04O-04O) 1 UN RUN TEE (O06FX-06O-06O) 1 UNION (06O-06OFX90) 1 REDUCER (06O-06F) 2 HOSE (04OFX90-26"-6000) 1 UNION RUN TEE (06OFX-04O-04O) 2 CONNECTOR (04O-06S) 1 FLUSHING VALVE 1 CONNECTOR (06S-06S) 1 REDUCER (08S-06SF) 1 RELIEF VALVE 1 CONNECTOR (06O-08S) 1 HOSE (06OFX-14"-3000) 4 FLG LOCKNUT (M6-1.00) 2 FLG SCREW (M6-1.00 X 20MM) 2 SCREW (M6-1.00 X 60MM) 1 FORMED PLATE

REMARKS

TIER 4 UNITS USE: (153-768) HOSE (06OFX90S-18"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0247893

230

HYDROSTATIC GAUGE HYDRAULICS (AT)

2 1 ROTATION GAUGE

4 3 33

4 21

THRUST GAUGE

1 7

28 13

20 7 31 18

23 14

27 M2

7 M4

30 17

24 26

8 25

5 8

9 10 11 12

ID0222130

231

HYDROSTATIC GAUGE HYDRAULICS (AT) REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.

QTY

217-079 2 499-202 514-355 2 154-020 2 155-490 2 154-220 1 515-304 1 154-226 5 159-475 2 154-221 1 154-343 1 149-043 2 159-154 1 116-840 1 515-305 1 149-901 149-902 154-383 1 154-250 1 154-379 1 515-309 1 154-263 1 150-3006 1 154-653 1 154-346 1 154-228 1 159-157 1 150-2787 1 154-335 1 153-911 1 154-230 1 159-156 1 105-825 2 154-384 1

REMARKS

DESCRIPTION

PRESSURE GAUGE (10,000PSI) GAUGE CLAMP & STUDS CONNECTOR (04NF-04NF90) CONNECTOR (04N-04J) HOSE (04JFX-306"-6000) CONNECTOR (04O-06S) HOSE (04OFX90S-15"-5000) CONNECTOR (04O-06S90) SHUTTLE VALVE CONNECTOR (06S-06O) UNION (06S-06OFX90) BK BR TEE (06S-04J-04SF) QDC ADAPTER (02-04S) ABRASION SLEEVE (1.00" X 306") HOSE (04OFX90-21"-5000) HYDRAULIC PUMP (130 CC) HYDRAULIC PUMP (100 CC) PLUG (04S) CONNECTOR (04O-06S45) UN BR TEE (04OFX-04O-04O) HOSE (04OFX-18"-5000) CONNECTOR (04S-04O45) POR MANIFOLD HOSE (04OFX-40"-3000) BRANCH TEE (06S-06O-06O) UNION (06O-06OFX90) QDC ADAPTER (02-06OF) CONNECTOR (06S-06OFX) CONNECTOR (04O-04O) HOSE (04OFX90-10"-5000) BRANCH TEE (06S-04O-04O) QDC ADAPTER (02O-04OF) FLG LK BOLT (3/8-NC X 3/4) PLUG (06S)

NOT SHOWN:

FOOTNOTES:

NOTE: REFER TO O-RING CHART (800-301) IN

BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

NOTE:

1. FOR SERVICE PARTS REFER TO PAGE ID0159232.

ID0222130

232

ROTATION PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4

19 21 15

6 20

4 19 A

22 8

VIEW ROTATED 180^

8 7 5 7

8 9

24 14

11 18 10 12

ID0333860

233

ROTATION PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

1. 2.

3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

QTY

105-829 4 159-436 2 105-066 4 105-070 4 157-078 1 150-3244 1 150-3243 1 349-851 2 105-224 8 322-362 4 110-852 4 106-383 4 156-137 153-569 1 514-095 2 514-333 2 156-136 153-571 1 106-387 4 149-901 105-070 8 105-067 8 157-078 2 157-129 4 106-388 8 156-137 153-568 1 156-136 153-570 1 349-853 1 106-551 2 106-991 2

DESCRIPTION

FLG LK BOLT (1/2-NC X 1") SPLIT FLANGE (20SF, SET) BOLT (1/2-NC X 1-3/4") LOCK WASHER (1/2") O-RING (222 D90) HOSE (20OFX-20FLH90-44.5"-6000) HOSE (20OFX-20FLH90-46.5"-6000) MOUNT CLAMP BOLT (1/4-NC X 2-1/2") BACKUP SPACER BLT-ON CLP (1.25", SOLD PER SET) FLG SCREW (M10-1.50 X 30MM) HYD LINE (-20) HYD LINE (-20) CONNECTOR (20S-20O90) HEAD FLANGE (20FL-16SF) HYD LINE (-20) HYD LINE (-20) FLG LOCKNUT (M10-1.50) HYDRAULIC PUMP (130CC) LOCK WASHER (1/2") BOLT (1/2-NC X 2-3/4") O-RING (222 D90) O-RING (025 D90) WASHER (M6) HYD LINE (-20) HYD LINE (-20) HYD LINE (-20) HYD LINE (-20) RETAINER BAR CLIP NUT(M8-1.25) FLG LK SCREW (M8-1.25 X 20MM)

REMARKS

TORQUE TO 45 FT/LBS

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

TORQUE TO 45 FT/LBS

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0333860

234

ROTATION MOTOR HYDRAULICS

BEGINS WITH S/N: CMWJT100PD0000131, CMWAT100KD0000034 15 7 16

18 9

20 8

13 10

11 14

9 10 13

19 12

17 3 3

17 2 2 4 1

"D "

FR ON T 02

ID0430070

235

ROTATION MOTOR HYDRAULICS

BEGINS WITH S/N: CMWJT100PD0000131, CMWAT100KD0000034 REF PART NO. NUMBER

1. 2. 3. 4.

5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

QTY

DESCRIPTION

514-178 2 BK CONNECTOR (20O-20O90BK) 150-2708 2 HOSE (20OFX-20FL45-333"-6000) 104-1340 2 ABRASION SLEEVE (2.54" X 333") 159-436 2 SPLIT FLANGE (20SF, SOLD PER SET) 105-066 8 BOLT (1/2-NC X 1-3/4") 157-078 2 O-RING (222 D90) 105-070 8 LOCK WASHER (.500") 516-033 - SELECTOR VALVE DIVERTER 301-3240 - CABLE TRAY BRACKET 150-1838 1 HOSE (20OFX90M-67"-6000) 150-1838 1 HOSE (20OFX90M-67"-6000) 514-244 2 CONNECTOR (16S-20O90) 149-995 2 HEAD FLANGE (20HFL-16SF) 514-422 1 CONNECTOR (20O-20OFX90) 106-098 2 FLG BOLT (3/4-NC X 2", GD8) 106-204 8 BOLT (1/2-NC X 1-1/2", SOC) 157-078 2 O-RING (222 D90) 117-668 1 ABRASION SLEEVE (2.38" X 42") 117-651 1 ABRASION SLEEVE (2.38" X 45") 110-134 4 WORM CLAMP (2.062" TO 2.750") 150-2642 1 HYD MOTOR (PISTON) 1600CC 106-949 4 WASHER (3/4", HARDENED) 105-953 2 WASHER (3/4"-NC)

REMARKS

TORQUE TO 45 FT LBS

NOT SHOWN:

214-630 117-327

1 1

SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231")

MACH 1 UNITS MACH 1 UNITS

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

ID0430070

236

ROTATION MOTOR HYDRAULICS WITH SPIKE RELIEF BEGINS WITH S/N: CMWJT100_____, CMWAT100_____

15 5

7 8 16

18 17

7 14

5 7

13 10

11 14 9 3

2 4

19 12

"D "C" "

ID0447469

237

ROTATION MOTOR HYDRAULICS WITH SPIKE RELIEF BEGINS WITH S/N: CMWJT100_____, CMWAT100_____ REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

QTY

514-144 1 105-159 4 105-111 4 150-2620 1 515-732 1 301-3240 150-1838 2 105-953 2 514-374 1 149-995 1 159-933 1 106-098 2 106-204 4 157-078 2 117-568 2 117-651 1 157-261 1 150-2642 1 106-949 4

DESCRIPTION

REDUCER (16O-20OF) CAM WASHER (1/2") BOLT (1/2-NC X 4") RELIEF VALVE ASSY, 4300 PSI HOSE (16OFX90-40M"-6000) CABLE TRAY BRACKET HOSE (20OFX90M-67"-6000) WASHER (3/4"-NC) CONNECTOR (20S-16O45) HEAD FLANGE (20HFL-16SF) CONNECTOR (20S-20O45) FLG BOLT (3/4-NC X 2", GD8) BOLT (1/2-NC X 1-1/2", SOC) O-RING (222 D90) ABRASION SLEEVE (2.38" X 66") ABRASION SLEEVE (2.38" X 45") TEE (16S-20O-20O) HYD MOTOR (PISTON) 1600CC WASHER (3/4", HARDENED)

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

214-630 1 117-327 1 500-3195 1

SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231") SPIKE RELIFE KIT

MACH 1 UNITS MACH 1 UNITS INCLUDES REF NO.'S 1-4,5(1X),9,11,16(1X) & 17

FOOTNOTES:

1. WHEN INSTALLING RELIEF VALVE ASSY, 150-2620, SET RELIEF CARTRIDGE SETTING TO 4300 PSI BY ROTATING THE ADJUSMENT SCREW AN ADDITIONAL 3/4 OF A TURN CLOCKWISE. THE CARTRIDGE IN THIS ASSY COMES PRESET AT 3800 PSI. 2. USE SERVICE PART 500-2513 RELIEF VALVE CARTRIDGE. WHEN REPLACING CARTRIDGE ONLY, SET CARTRIDGE TO 4300 PSI BY ROTATING THE ADJUSTMENT SCREW AN ADDITIONAL 3-1/3 TURNS CLOCKWISE. CARTRIDGE COMES PRESET AT 1000 PSI.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

ID0447469

238

ROTATION MOTOR HYDRAULICS

ENDS WITH S/N: CMWJT100____, CMWAT100____ 16 8

20 7

11 9

14 15 19 13 15

10 11 14

18 3

"D "C" "

3 1

18 2 2 4 1

"C "

"D "

FR ON T 05

ID0226469

239

ROTATION MOTOR HYDRAULICS

ENDS WITH S/N: CMWJT100____, CMWAT100____ REF PART NO. NUMBER

1. 2. 3. 4.

5. 6. 7.

8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

QTY

514-178 2 150-2708 2 104-1340 2 159-436 2 105-066 8 157-078 2 105-070 8 516-033 301-3240 300-5454 149-397 191-212 217-745 149-479 1 150-2909 1 514-244 2 149-995 2 514-422 2 106-098 2 106-204 8 157-078 2 117-668 1 117-651 1 110-134 4 106-949 4 105-953 2

DESCRIPTION

BK CONNECTOR (20O-20O90BK) HOSE (20OFX-20FL45-333"-6000) ABRASION SLEEVE (2.54" X 333") SPLIT FLANGE (20SF, SOLD PER SET) BOLT (1/2-NC X 1-3/4") O-RING (222 D90) LOCK WASHER (.500") SELECTOR VALVE DIVERTER CABLE TRAY BRACKET CABLE TRAY BRACKET HYD MOTOR (PISTON) SEAL REPAIR KIT CONTROL SOLENOID HOSE (20OFX90S-45"-6000) HOSE (20OFX90S-42"-6000) CONNECTOR (16S-20O90) HEAD FLANGE (20HFL-16SF) CONNECTOR (20O-20OFX90) FLG BOLT (3/4-NC X 2", GD8) BOLT (1/2-NC X 1-1/2", SOC) O-RING (222 D90) ABRASION SLEEVE (2.38" X 42") ABRASION SLEEVE (2.38" X 45") WORM CLAMP (2.062" TO 2.750") WASHER (3/4", HARDENED) WASHER (3/4"-NC)

REMARKS

TORQUE TO 45 FT/LBS

OBSOLETE

NOT SHOWN:

214-630 117-327

1 1

SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231")

MACH 1 UNITS MACH 1 UNITS

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0226469

240

THRUST PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4

11 2

A 2

8 10

5 9

14 3 4

5 6 6 12 12

ID0333820

241

THRUST PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER

QTY

1. 516-033 2. 159-436 105-066 105-070 157-078 3. 105-224 4. 150-3317 5. 154-287 6. 514-245 7. 149-902 8. 159-926 9. 111-008 10. 322-362 11. 105-829 12. 157-029 13. 105-918 14. 106-388

1 2 4 4 1 8 1 2 2 1 4 4 4 2 8 8

DESCRIPTION

SELECTOR VALVE DIVERTER SPLIT FLANGE (20SF, SET) BOLT (1/2-NC X 1-3/4") LOCK WASHER (1/2") O-RING (222 D90) BOLT (1/4-NC X 2-1/2") HOSE (16OFX-20FLH90S-69"-6000) CONNECTOR (16S-16O90) HEAD FLANGE (16HFL-16SF) HYDRAULIC PUMP (100CC) HOSE (16OFX-20FS90-71"-6000) BOLT-ON CLAMP (1.5",SOLD PER SET) BACKUP SPACER FLG LK BOLT (1/2-NC X 1") O-RING (219 D90) BOLT (7/16-NC X 1-1/2", SOC) WASHER (M6)

REMARKS

TORQUE TO 45 FT. LB.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0333820

242

THRUST MOTOR HYDRAULICS

16 6

2 5

8 10 7

15 14

ID0222961

243

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

150-2129 150-1447 154-269 154-419 154-290 154-287 105-1338 117-454 105-1336 150-2076 515-363 150-2844 150-2797 150-2797 159-436 111-011

QTY

2 2 2 2 2 2 1 1 2 1 1 1 1 1 2 4

DESCRIPTION

SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF) CHECK VALVE (-08M, 40 PSI) CONNECTOR (12S-12O) BK CONNECTOR (16O-16O90BK) UNION (16O-16OFX90) CONNECTOR (16S-16O90) ABRASION SLEEVE (2.07" x 39") ABRASION SLEEVE (2.07" X 50") ABRASION SLEEVE (2.07" X 302") VALVE SERIES PARALLEL HOSE (16OFX45-45"-6000) HOSE (16OFX-36"-5000) HOSE (16OFX-20FLH100 302"-5000) HOSE (16OFX-20FLH100 302"-5000) SPLIT FLANGE (20SFL, SET) WORM CLAMP (1" TO 1-3/4")

REMARKS

TORQUE TO 45 FT/LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0222961

244

THRUST DRIVE HYDRAULICS

(6 WAY SELECTOR) BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059

18 17 Q

TO VALVE SERIES PARALLEL

12 16

TO VALVE SERIES PARALLEL

TO MOTOR F

TO MOTOR E

21 S TO RETURN MANIFOLD

TO CARRIAGE MANIFOLD Y

2 FLOW

11 7

N TO VALVE SERIES PARALLEL

15 V TO VALVE SERIES PARALLEL

14 13

ID0359895

245

THRUST DRIVE HYDRAULICS

(6 WAY SELECTOR) BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

150-1408 116-811 150-2688 150-2684 153-365 150-2683 515-148 515-179 159-131 514-295 154-367 154-286 150-2168 150-2173 149-814 154-457 117-707 117-686 117-655 154-384 515-065

QTY

1 1 1 1 1 1 1 1 1 1 3 2 1 1 2 3 1 1 1 1 1

DESCRIPTION

6-WAY SELECTOR HOSE (06OFX90-40"-3000) HOSE (12OFX90M-53"-5000) HOSE (12OFX45-42"-5000) HOSE (06OFX90-40"-3000) HOSE (12OFX90S-38"-5000) HOSE (04OFX90-10"-3000) HOSE (04OFX90-11"-3000) FLOW CHECK (06S-06O) CONNECTOR (12O-16S9006SF06SF) CONNECTOR (12O-16S) CONNECTOR (12O-16S90) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) BRANCH TEE (04S-04O-04O) UNION (12O-12OFX90) ABRASION SLEEVE (1.59" X 56") ABRASION SLEEVE (1.75" X 43") ABRASION SLEEVE (1.59" X 38") PLUG (06S) HOSE (04OFX90S-14"-3000)

REMARKS

SEE FOOTNOTE 1 FOR SEAL KIT & SPRING

NOT SHOWN:

FOOTNOTES:

1. 500-1412 - SEAL KIT, 500-1413 - SPRING

NOTE:

ID0359895

246

THRUST DRIVE HYDRAULICS (VALVE SERIES PARALLEL)

24 TO MOTOR

TO RETURN MANIFOLD

TO MOTOR A 27

TO MOTOR

B N TO 6 WAY SELECTOR

TO MOTOR D

TO 6 WAY P SELECTOR

15 10

TO 6 WAY SELECTOR

26 V

2 T

TO RETURN MANIFOLD

Q TO 6 WAY SELECTOR

TO CARRIAGE MANIFOLD LOW PRESSURE RETURN

ID0212832

247

THRUST DRIVE HYDRAULICS (VALVE SERIES PARALLEL) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

150-2076 150-1447 149-814 154-367 154-252 154-286 150-2129 150-2173 150-2685 150-2686 150-2689 150-2687 150-2688 154-943 153-365 515-175 515-179 154-269 150-2690 117-707 115-903 117-655 115-938 117-603 155-130 154-287 154-457

QTY

1 2 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1

DESCRIPTION

VALVE SERIES PARALLEL CHECK VALVE (-08M, 40 PSI) BRANCH TEE (04S-04O-04O) CONNECTOR (12O-16S) CONNECTOR (04S-04O90) CONNECTOR (12O-16S90) SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF) HYDRAULIC LINE (-12) HOSE (12OFX45-38"-5000) HOSE (12OFX45-51"-5000) HOSE (12OFX90L-61"-5000) HOSE (12OFX90L-66"-5000) HOSE (12OFX90M-53"-5000) HOSE (08OFX45-30"-3000) HOSE (06OFX90-40"-3000) HOSE (04OFX90-16"-3000) HOSE (04OFX90-11"-3000) CONNECTOR (12S-12O) HOSE (08OFX90M-28"-4000) ABRASION SLEEVE (1.59" X 56") ABRASION SLEEVE (1.59" X 50"") ABRASION SLEEVE (1.59" X 38") ABRASION SLEEVE (1.59" X 66") ABRASION SLEEVE (1.59" X 62"") PLUG (06S) CONNECTOR (16S-16O90) UNION (12O-12OFX90)

REMARKS

SEE FOOTNOTE 1 FOR SEAL KIT & SPRING

NOT SHOWN:

FOOTNOTES:

1. 500-1412 - SEAL KIT, 500-1413 - SPRING

NOTE:

ID0212832

248

THRUST DRIVE HYDRAULICS (MOTOR & BRAKE)

TO 6 WAY SELECTOR TO VALVE SERIES PARALLEL 12 7

E F

11 30

17 28

6 27

23 24

9 4 10 L

H I

G TO CARRIAGE MANIFOLD TO RETURN MANIFOLD 05

ID0212941

249

THRUST DRIVE HYDRAULICS (MOTOR & BRAKE) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

160-1074 150-3287 154-273 154-298 154-301 154-252 150-2244 154-315 154-372 150-2246 150-2165 150-2153 150-2154 150-2167 150-2683 150-2684 150-2685 150-2686 154-783 154-783 154-783 154-783 154-783 154-783 154-652 150-2689 150-2687 117-603 115-903 117-686 117-655 115-938

QTY

1 6 3 3 6 7 3 3 3 3 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

DESCRIPTION

THRUST DRIVE GEARBOX W/BRAKE HYD MOTOR CONNECTOR (10S-12O90) CONNECTOR (10S-10O90) CONNECTOR (10S-10O) CONNECTOR (04S-04O90) CONNECTOR (12OF-12O-10O SPECIAL) UNION (10O-10OFX90) UNION (10S-10OFX90) TEE (10FS-10O-12O) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HOSE (12OFX90S-38"-5000) HOSE (12OFX45-42"-5000) HOSE (12OFX45-38"-5000) HOSE (12OFX45-51"-5000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX90S-20"-3000) HOSE (12OFX90L-61"-5000) HOSE (12OFX90L-66"-5000) ABRASION SLEEVE (1.59" X 62"") ABRASION SLEEVE (1.59" X 50"") ABRASION SLEEVE (1.75" X 43") ABRASION SLEEVE (1.59" X 38") ABRASION SLEEVE (1.59" X 66")

REMARKS

SEE FOOTNOTE 1 FOR SEAL KIT & FOOTNOTE 2 FOR S/N BREAK

NOT SHOWN:

FOOTNOTES:

1. 500-1269 - SEAL KIT 2. 150-3287 IS A REPLACEMENT FOR HYD MOTOR 158-270 S/N BREAKS ARE AS FOLLOWS: JT100 ENDS WITH S/N: CMWJT100AB0000053 BEGINS WITH S/N: CMWJT100LB0000054 AT100 ENDS WITH S/N: CMWAT100CB0000012 BEGINS WITH S/N: CMWAT100TB0000013 NOTE:

ID0212941

250

THRUST DRIVE HYDRAULICS (RETURN MANIFOLD)

2 TO VALVE SERIES PARALLEL 13 R

1 7

14 5

8 4

12 S

3 11

TO 6 WAY SELECTOR

21 I

T 16

TO MOTOR CASE DRAIN

20 H

TO MOTOR CASE DRAIN

TO SERIES PARALLEL VALVE

TO BULKHEAD ON HOSE TRACK SUPPORT

ID0212904

251

THRUST DRIVE HYDRAULICS (RETURN MANIFOLD) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 RETURN MANIFOLD 1 RELIEF VALVE 1 CONNECTOR (06S-06O90) 3 CONNECTOR (04S-04O90) 1 CONNECTOR (06S-06O45) 3 CONNECTOR (04S-04O) 1 CONNECTOR (06S-08090) 1 CONNECTOR (06S-08O) 1 HOSE (06OFX90M-40"-3000) 2 ABRASION SLEEVE (1.25" X 44") 1 UNION RUN TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 HOSE (08OFX45-30"-3000) 1 HOSE (06OFX90-40"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (08OFX90M-28"-4000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000)

150-2667 150-2252 154-342 154-252 154-224 154-278 154-253 154-246 150-2367 117-189 154-265 159-156 154-943 116-811 154-783 154-783 150-2690 154-783 154-783 154-783 154-783

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0212904

252

THRUST DRIVE HYDRAULICS

CARRIAGE MANIFOLD BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059

TO 6 WAY SELECTOR 6

TO 6 WAY SELECTOR

15 3

TO ROTATION MOTOR, FRONT

2 2 FLOW

14 13

19 4

8 11

18 5

10 9

16 15

TO THRUST BRAKE TO ROTATION (SPINDLE) BRAKE

TO VALVE SERIES PARALLEL

20 TO PILOT VALVE PORT "T" TO BULKHEAD FITTING ABOVE PILOT VALVE

ID0359909

253

THRUST DRIVE HYDRAULICS

CARRIAGE MANIFOLD BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059 REF PART NO. NUMBER

QTY

1 159-554 2 154-252 3 154-278 4 154-316 5 515-175 6 515-148 7 154-265 8 158-813 9 154-348 10 514-409 11 155-705 12 158-661 13 154-220 14 515-065 15 515-030 16 154-373 17 154-652 18 150-2702 19 150-2703 20 117-331

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

MANIFOLD (3-SP) CONNECTOR (04S-04O90) CONNECTOR (04S-04O) RUN TEE (04S-04O-04O) HOSE (04OFX90-16"-3000) HOSE (04OFX90-10"-3000) UNION RUN TEE (04OFX-04O-04O) CHECK VALVE (06S-06O) UN BR TEE (06OFX-06O-06O) UNION (06J-06OFX) O-RING (906 D90) HYD CONTROL VALVE CONNECTOR (04O-06S) HOSE (04OFX90S-14"-3000) HOSE (04OFX90S-64"-3000) REDUCER (04O-06OF) HOSE (04OFX-20"-3000) HOSE (04OFX90S-321"-3000) HOSE (04OFX90L-328"-3000) ABRASION SLEEVE (1.75" X 314")

REMARKS

SERVICE PARTS: REFER NOT SHOWN SECTION

SEE FOOTNOTE 1

NOT SHOWN:

499-446 214-491 -

CARTRIDGE VALVE COIL

FOOTNOTES:

1. USE 515-030 WHEN WITH LARGER GEARBOX

NOTE:

ID0359909

254

CASE DRAIN HYDRAULICS

ROTATION MOTOR BEGINS WITH S/N CMWJT100PD000131

29 1

35 23 17 38 41 3

39 40

26 36 4

TO THRUST DRIVE RETURN MANIFOLD (L)

FROM CARRIAGE MANIFOLD

5 28

6 8

8 33

8 24 8 10

31 43

25 TO RELIEF VALVE

5 MAIN FRAME

8 7 15

8 11

7 11

20 21

12 11 13

ID0305923

255

CASE DRAIN HYDRAULICS

ROTATION MOTOR BEGINS WITH S/N CMWJT100PD000131 REF PART NO. NUMBER

1. 2. 3.

QTY

150-1836 1 106-387 2 301-3240 300-5454 4. 156-482 1 5. 150-2704 1 6. 107-196 2 7. 322-289 3 8. 110-573 4 9. 150-2800 1 10. 156-135 1 11. 111-011 4 12. 116-094 AR 13. 155-230 2 14. 159-414 15. 105-106 4 16. 149-397 191-212 217-745 502-172 17. 154-270 1 18. 105-1337 1 19. 157-017 1 20. 110-332 2 21. 107-001 2 22. 115-755 1 23. 154-457 1 24. 154-459 1 25. 154-271 1 26. 150-2367 1 27. 154-334 1 28. 110-353 1 29. 154-265 1 30. 105-1796 1 31. 150-3888 1 32. 159-159 1 33. 154-344 1 34. 154-229 1 35. 515-030 1 36. 117-189 1 37. 154-252 1 38. 160-458 1 39. 155-193 1 40. 154-466 1 41. 150-2026 1 42. 154-276 1 43. 150-3054 1 44. 150-3051 2 45. 214-668 1

DESCRIPTION

HOSE (12OFX90L-60"-2250) FLG LOCKNUT (M10-1.50) CABLE TRAY BRACKET CABLE TRAY BRACKET BK CONNECTOR (12O-12O90BK) HOSE (12OFX-424"-3000) BOLT (1/4-NC X 3") BACKUP (BOLT-ON) BOLT-ON CLAMP (1", SOLD PER SET) HYD LINE (-16) HYD LINE (-16) WORM CLAMP (1" TO 1-3/4") BULK HOSE (1", SOLD PER 1") S/O COUPLER (16S-16H45) CASE DRAIN MANIFOLD BOLT (1/4-NC X 2") HYD MOTOR (PISTON) SEAL REPAIR KIT CONTROL SOLENOID SPEED SENSOR CONNECTOR (12S-12O90) ABRASION SLEEVE (1.75" X 425") O-RING (018 D90) BOLT-ON CLAMP (1-5/8") FLG LK SCREW (M10-1.50 X 25mm) ABRASION SLEEVE (1.59" X 60") UNION (12O-12OFX90) REDUCER STEM (06O) REDUCER NUT (12OF) HOSE (06OFX90M-40"-3000) CAP (12OF) WORM CLAMP (3/4" TO 1-1/2") UNION RUM TEE (04OFX-04O-04O) ABRASION SLEEVE (1.25" X 384") HOSE (06OFX90S-383"-3000) QDC ADAPTER (02-04OF) UN RUM TEE (06PFX-06O-06O) BK CONNECTOR (06O-06O90BK) HOSE (04OFX90S-64"-3000) ABRASION SLEEVE (1.25" X 44") CONNECTOR (04S-04O90) MODULAR BREAK REDUCER (10S-08SF) CONNECTOR (08S-08S) RELIEF VALVE CONNECTOR (04O-08S90) HOSE (06OFX45-14"-3000) FLUSHING STOP SPEED SENSOR

REMARKS

USE 2 @ 9.5"

O-RING FOR SPEED SENSOR IS 500-1936

NOT SHOWN: FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0305923

256

INNER ROTATION PLUMBING

11 27 22 28

40 35

1 19

5 2

9 30

3 29

41 32

24 34

36 21 20

33 16

15 13 6

23 14

ID0237589

257

INNER ROTATION PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

1 HYDRAULIC MOTOR 1 ANCHOR FLANGE 20HF-20SF 1 SPLIT FLANGE (20SF, SET) 1 CONNECTOR (06S-08O) 1 CONNECTOR (20S-20O90) 1 REDUCER (06S-04SF) 2 REDUCER (16O-20OF) 2 BK CONNECTOR (20O-20O90BK-04SF) 4 BK CONNECTOR (20O-20OBK) 1 BK CONNECTOR (08O-08O90BK) 2 BK CONNECTOR (20O-20O45) 1 BK CONNECTOR (08O) 1 RUN TEE (04S-04O-06SF) 1 PRESSURE TRANSDUCER (6000 PSI) 1 QDC ADAPTER (02-040F) 1 QDC ADAPTER (02-04S) 1 BRACKET 1 BULKHEAD BRACKET 1 BULKHEAD BRACKET 1 BULKHEAD BRACKET 2 FLG LOCKNUT (M10-1.50) 12 WORM CLAMP (2.062" TO 2.750") 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 HOSE (16OFX90S-42"-4000) 1 HOSE (08OFX90S-35"-3000) 1 HOSE (20OFX-271"-4000) 1 HOSE (20OFX90M-49"-4000) 1 HOSE (20OFX-20OFX 227"-4000) 2 HOSE (20OFX 20OFX 66" 4000) 1 HOSE (20OFX20FLH-21.5"-4000) 1 HOSE (08OFX45-92"-3000) 1 HOSE (20OFX-125"-4000) 1 HOSE (20OFX-125"-4000) 1 HOSE (04OFX90M-312"-4000) 1 HOSE (16OFX-38"-4000) 1 ABRASION SLEEVE (2.38" X 252") 1 ABRASION SLEEVE (2.38" X 48") 1 ABRASION SLEEVE (2.38" X 24") 1 ABRASION SLEEVE (1.25" X 315") 1 ABRASOIN SLEEVE (2.54" x 275") 2 ABRASION SLEEVE (2.38" X 66")

153-612 150-2819 159-036 154-246 514-095 155-254 514-144 150-2815 514-096 154-396 153-395 154-390 150-1005 214-569 159-156 159-154 300-9431 300-9811 300-9610 300-8716 106-387 110-134 106-724 106-162 150-2828 150-2825 150-2823 150-2850 150-2839 150-2369 150-2371 150-2826 150-2822 150-2822 150-2824 150-2827 115-448 117-696 115-932 105-1335 117-1024 117-568

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

OBSOLETE; SUPERSEDED BY 150-4924

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1 USE 191-263 SEAL KIT 2. USE 105-3020 NOTE:

ID0237589

258

INNER ROTATION PLUMBING (HIGH CAPACITY MUD PUMP)

31 21

13 32

23 34 18

24 22

12 38

28 41

16 TO TANK RETURN

TO LOAD SENSE VALVE

10 8 11

33 35 29

5 3

2 6

ID0302342

259

INNER ROTATION PLUMBING (HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER

QTY

1 2 3 4* 5 6 7 8 9 10 11 12* 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

2 BK CONNECTOR (20O-20O90BK-04SF) 1 RUN TEE (04S-04O-06SF) 1 QDC ADAPTER (02-040F) 1 TRANSDUCER, 6KPSI 1 QDC ADAPTER (02-04S) 1 REDUCER (06S-04SF) 1 HOSE (08OFX45-92"-3000) 2 FLG LOCKNUT (M10-1.50) 11 WORM CLAMP (2.062" TO 2.750") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M10-1.50 X 25MM) 1 HYDRAULIC MOTOR 1 ANCHOR FLANGE 20HF-20SF 1 CONNECTOR (20S-20O90) 2 BULKHEAD BRACKET 4 BK CONNECTOR (20O-20OBK) 1 BK CONNECTOR (08O-08O90BK) 1 CONNECTOR (06S-08O) 1 BK CONNECTOR (08O) 1 BRACKET 2 BK CONNECTOR (20O-20O45) 1 BULKHEAD BRACKET 4 CARRIAGE BOLT(3/8-NC X 1-1/4") 4 FLG LOCKNUT (3/8-NC) 1 ABRASION SLEEVE (2.38" X 252") 1 ABRASION SLEEVE (2.38" X 24") 1 ABRASION SLEEVE (1.25" X 315") 3 ABRASION SLEEVE (2.38" X 66") 1 BULKHEAD BRACKET 1 UNION (08O-08OFX90) 1 HOSE (20OFX90L-55"-4000) 1 HOSE (08OFX90S-47"-3000) 1 HOSE (04OFX90M-312"-4000) 1 HOSE (20OFX20FLH-21.5"-4000) 1 SPLIT FLANGE (20SF, SET)

150-2815 150-1005 159-156 150-4924 159-154 155-254 150-2826 106-387 110-134 106-162 106-724 153-612 150-2819 514-095 300-9811 514-096 154-396 154-246 154-390 300-9431 153-395 300-9610 105-249 105-834 115-448 115-932 105-1335 117-568 301-3877 154-256 150-3869 150-2352 150-2824 150-2371 159-036

DESCRIPTION

REMARKS

OBSOLETE; SUPERSEDE WITH 150-4924

SEE FOOTNOTE 1

SEE FOOTNOTE 2

INCLUDES BOLTS 105-1509, WASHERS 105-073 AND O-RING 157-078. NOT SHOWN:

FOOTNOTES:

1 USE 191-263 SEAL KIT 2. USE 105-3020 NOTE:

ID0302342

260

OIL COOLER HYDRAULICS JT100 TIER 4

29 6 2

1 37 33

55 8

5 17 54

1 5 32

24 64 22 67

9 12 11 13 14 15

19 63

39 59

45 35

26 68 27

40 44

16 25

61 47

49 20

26 51

ID0382019

261

OIL COOLER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER

QTY

DESCRIPTION

1 111-008 4 BOLT-ON CLAMP (1-1/2", SET) 2 322-362 6 BACKUP SPACER 3 105-095 4 WASHER (1/4") 4 105-297 4 BOLT (1/4-NC X 3-1/4") 5 105-832 16 FLG LOCKNUT (1/4-NC) 6 107-196 10 BOLT (1/4-NC X 3.0, GD5) 7 153-792 2 FILTER ELEMENT (10 MICRON) 8 111-028 2 T-BOLT CLAMP (1.75"-2.00") 9 159-414 1 CASE DRAIN MANIFOLD 10 106-206 2 SCREW (M10-1.50 X 90MM) 11 106-390 2 WASHER (M10) 12 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 13 514-353 1 REDUCER (20S-16SF) 14 514-131 1 CONNECTOR (16S-16S) 15 158-693 1 FLOW CHECK (16SF-16SF) 16 154-383 1 PLUG (04S) 17 159-411 1 DUAL FILTER ELEMENT MOUNT 18 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 19 110-573 4 BOLT-ON CLAMP (1",SOLD PER SET) 20 150-4578 1 S/O TEE (16H-12H-16H) 21 300-2394 1 WELDMENT, HYDRAULIC TANK 22 154-334 1 PLUG (16O) 23 116-636 1 BULK HOSE (3/4", SOLD PER FT) 24 322-289 3 BACKUP (BOLT-ON) 25 105-106 4 BOLT (1/4-NC X 2") 26 155-230 3 S/O COUPLER (16S-16H45) 27 111-011 9 WORM CLAMP (1" TO 1-3/4") 28 195-2079 1 COOLER 29 150-4330 2 CONNECTOR (20S-24O) 30 150-4335 1 HYDRAULIC LINE (-24) 31 150-4339 1 HYDRAULIC LINE (-24) 32 301-9595 1 HARDLINE BRACKET 33 301-9594 1 HARDLINE BRACKET 34 150-4348 1 CONNECTOR (20S-24O90, 04S) 35 150-4342 2 CONNECTOR (24S-24O) 36 150-4341 1 MANIFOLD 37 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 38 106-386 7 FLG LOCKNUT (M8-1.25)

REMARKS

USE 1 @ 120"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0382019

262

OIL COOLER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER

QTY

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

2 U-BOLT (5/16-NC X 2") 4 LOCKNUT (5/16-NC) 1 CONNECTOR (16S-20O) 1 CONNECTOR (20S-20O45) 1 BRACE 8 WASHER (M8) 4 BOLT (M8-1.25 X 110MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 1 SO COUPLER (16S-20H45) 1 BULK HOSE (1", SOLD PER 1") 2 BLT-ON CLP(1.25",SOLD PER SET) 1 BULK HOSE (1", SOLD PER 1") 1 WORM CLAMP (1/2" TO 1-1/4") 1 MOUNT BRACKET 1 CONNECTOR (24S-24O90) 2 S/O COUPLER (24S-24H90) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 HYD LINE (-16) 1 HOSE (24OFX90S-27.5"-150) 1 HOSE (24OFX90S-44"-150) 1 HOSE (24OFX45-63"-150) 1 HOSE (20OFX90M-20"-200) 1 HOSE (24OFX90M-29.5"-150) 2 BULK HOSE (1", SOLD PER 1") 1 UNION RUN TEE (16OFX-16O-16O) 3 O-RING (029 D90) 1 HYD LINE (-20) 1 HYD LINE (-16) 1 BULK HOSE (1-14", SOLD PER IN) 1 ABRASION SLEEVE (2.54" X 24") 2 ABRASION SLEEVE (2.54" X 18") 1 ABRASION SLEEVE (2.54" X 36") 1 ABRASION SLEEVE (2.54" X 54")

195-910 105-089 514-094 159-933 301-9393 106-389 106-128 106-383 106-387 115-281 116-094 110-852 116-094 110-026 301-7257 156-995 514-135 116-588 150-2800 150-4334 150-4344 150-4345 150-4347 150-4349 116-094 154-409 157-130 150-4096 156-135 115-373 105-2078 105-2079 115-681 115-899

DESCRIPTION

REMARKS

USE 1 @ 30" USE 1 @ 80"

USE 64.5"

USE 9.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0382019

263

264

OIL COOLER HYDRAULICS AT100 TIER 4

29 6 2

1 37 33

55 8

5 17 54

1 5 32

4 65 62

25 9 12 11 13 15

24 64

21 22

39 59

45 35

40 44

61 47

14 23 49

48 51

50 3

ID0370979

265

OIL COOLER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

4 BOLT-ON CLAMP (1-1/2", SET) 8 BACKUP SPACER 8 WASHER (1/4") 4 BOLT (1/4-NC X 3-1/4") 16 FLG LOCKNUT (1/4-NC) 10 BOLT (1/4-NC X 3.0, GD5) 2 FILTER ELEMENT (10 MICRON) 4 T-BOLT CLAMP (1.75"-2.00") 1 CASE DRAIN MANIFOLD 2 SCREW (M10-1.50 X 90MM) 2 WASHER (M10) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 REDUCER (20S-16SF) 2 CONNECTOR (16S-16S) 1 FLOW CHECK (16SF-16SF) 1 PLUG (04S) 1 DUAL FILTER ELEMENT MOUNT 4 FLG LK BOLT (3/8-NC X 3/4) 4 BOLT-ON CLAMP (1",SOLD PER SET) 1 CONNECTOR (16S-16O45) 1 FLOW CHECK (16SF-16SF) 1 S/O BRANCH TEE (16SF-24H-24H) 1 BULK HOSE (1-1/2", SOLD PER FT) 3 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 2") 2 S/O COUPLER (16S-16H45) 8 WORM CLAMP (1" TO 1-3/4") 1 COOLER 2 CONNECTOR (20S-24O) 1 HYDRAULIC LINE (-24) 1 HYDRAULIC LINE (-24) 1 HARDLINE BRACKET 1 HARDLINE BRACKET 1 CONNECTOR (20S-24O90, 04S) 2 CONNECTOR (24S-24O) 1 MANIFOLD 2 FLG LK SCREW (M8-1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25)

111-008 322-362 105-095 105-297 105-832 107-196 153-792 111-028 159-414 106-206 106-390 105-894 514-353 514-131 158-693 154-383 159-411 105-825 110-573 154-388 153-436 150-3500 116-588 322-289 105-106 155-230 111-011 195-2079 150-4330 150-4335 150-4339 301-9595 301-9594 150-4348 150-4342 150-4341 106-381 106-386

DESCRIPTION

REMARKS

USE 27"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370979

266

OIL COOLER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER

QTY

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

2 U-BOLT (5/16-NC X 2") 4 LOCKNUT (5/16-NC) 1 CONNECTOR (16S-20O) 1 CONNECTOR (20S-20O45) 1 BRACE 8 WASHER (M8) 4 BOLT (M8-1.25 X 110MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 2 SO COUPLER (16S-20H45) 1 HYDRAULIC LINE (-20) 4 BLT-ON CLP(1.25",SOLD PER SET) 4 BOLT (1/4-NC X 2-1/2") 1 BULK HOSE (1-1/4",SOLD PER IN) 1 MOUNT BRACKET 1 CONNECTOR (24S-24O90) 1 S/O COUPLER (24S-24H90) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 HYD LINE (-16) 1 HOSE (24OFX90S-27.5"-150) 1 HOSE (24OFX90S-44"-150) 1 HOSE (24OFX45-63"-150) 1 HOSE (20OFX90M-20"-200) 1 HOSE (24OFX90M-29.5"-150) 2 BULK HOSE (1", SOLD PER 1") 1 UNION RUN TEE (16OFX-16O-16O) 3 O-RING (029 D90) 1 HYD LINE (-20) 1 HYD LINE (-16) 1 BULK HOSE (1-14", SOLD PER IN) 1 ABRASION SLEEVE (2.54" X 24") 2 ABRASION SLEEVE (2.54" X 18") 1 ABRASION SLEEVE (2.54" X 36") 1 ABRASION SLEEVE (2.54" X 54")

195-910 105-089 514-094 159-933 301-9393 106-389 106-128 106-383 106-387 115-281 150-4138 110-852 105-224 115-373 301-7257 156-995 514-135 116-588 150-2800 150-4334 150-4344 150-4345 150-4347 150-4349 116-094 154-409 157-130 150-4096 156-135 115-373 105-2078 105-2079 115-681 115-899

DESCRIPTION

REMARKS

USE 6"

USE 29"

USE 9.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0370979

267

268

PILOT VALVE HYDRAULICS TO CHARGE FILTER OUT

18 35

1 19

3 31

2 4 36

5 9

13 8

12 6

21 30

23 39

MUD PUMP SOLENOID

29 37

TO CARRIAGE MANIFOLD (T)

TO CARRIAGE MANIFOLD (P)

25 26

ID0224292

269

PILOT VALVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 115-153 2 PLUG (04N, SQ) 2. 516-033 1 SELECTOR VALVE DIVERTER 3. 159-426 - SPRING OFFSET KIT 4. 154-482 1 CONNECTOR (04N-04O90) 5. 154-265 2 UNION RUN TEE (04OFX-04O-04O) 6. 117-676 2 ABRASION SLEEVE (1" X 30") 7. 154-727 2 HYD HOSE (04OFX90-30"-3000) 8. 515-041 2 HYD HOSE (04OFX90-20"-3000) 9. 514-005 2 CONNECTOR (04O-06N) 10. 154-339 1 CONNECTOR (04N-04O) 11. 154-379 1 UN BR TEE (04OFX-04O-04O) 12. 117-672 2 ABRASION SLEEVE (1" X 20") 13. 106-332 2 SCREW (M10-1.50 X 70MM) 14. 154-278 1 CONNECTOR (04S-04O) 15. 150-2702 1 HOSE (04OFX90S-321"-3000) 16. 516-033 1 SELECTOR VALVE DIVERTER 17. 159-194 1 CHARGE MANIFOLD 18. 106-387 2 FLG LOCKNUT (M10-1.50) 19. 105-829 8 FLG LK BOLT (1/2-NC X 1") 20. 150-2703 1 HOSE (04OFX90L-328"-3000) 21. 154-964 1 HYD HOSE (04OFX90-70"-3000) 22. 154-670 1 HYD HOSE (04OFX-70"-3000) 23. 117-702 2 ABRASION SLEEVE (1" X 68") 24. 154-279 1 CONNECTOR (08O-10S) 25. 154-272 1 REDUCER NUT (08OF) 26. 154-248 1 REDUCER STEM (04O) 27. 154-230 1 BRANCH TEE (06S-04O-04O) 28. 300-2394 - WELDMENT, HYDRAULIC TANK, JT 29. 149-901 - HYDRAULIC PUMP (130 CC) 30. 154-316 2 RUN TEE (04S-04O-04O) 31. 106-397 4 WASHER (M12, HARDENED) 32. 149-482 - HOSE (04OFX90S-217"-3000) 33. 300-8145 1 BULKHEAD BRACKET 34. 154-275 1 BK CONNECTOR (04O-04OBK) 35. 150-1663 1 HOSE (04OFX45-105"-3000) 36. 155-125 1 PLUG (04S) 37. 117-331 1 ABRASION SLEEVE (1.75" X 314") 38. 300-9811 1 BULKHEAD BRACKET 39. 117-988 1 ABRASION SLEEVE (1.00" X 216")

REMARKS

SEE FOOTNOTE #1

FOR "JT" USE

FOR "AT" USE

NOT SHOWN:

FOOTNOTES:

ROTATE "D" TO BE IN LINE WITH FITTING

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0224292

270

CHARGE MANIFOLD

3 1

ID0075349

271

CHARGE MANIFOLD REF PART NO. NUMBER

1 2 3

159-194 159-149 158-636 110-264

QTY

DESCRIPTION

CHARGE MANIFOLD 1 MANIFOLD BLOCK 3 SOLENOID VALVE CARTRIDGE 4 EXPANDER PLUG (.275")

REMARKS

INCLUDES REF NO'S: 1-3 TORQUE TO 30 FT-LBS

NOT SHOWN:

500-756 217-770

SEAL REPAIR KIT SOLENOID COIL

FOOTNOTES:

NOTE:

ID0075349

272

AUXILIARY VALVE HYDRAULICS

JT/AT 100 TIER 4 BEGINS WITH S/N:DWPAT100PH0000082; DWPJT100CH0000216

23 15

TO PILOT PRESSURE FOR PIPE LOADER CONTROL VALVE TO INNER ROTATION CASE DRAIN 30

7 22 4

TO THRUST CHARGE PUMP L TO P OAD IPE ER 1 2 3

25 28

24 21

13 5 NE A R C TO TANK

19 02

ID0426238

273

AUXILIARY VALVE HYDRAULICS

JT/AT 100 TIER 4 BEGINS WITH S/N:DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

1 515-304 2 154-339 3 115-170 4 217-552 5 154-300 6 150-5087 7 117-312 8 154-298 154-399 9 515-735 10 154-252 11 150-4967 12 154-301 13 154-370 14 154-293 15 300-2394 300-8281 16 154-230 17 149-845 18 115-903 19 150-4021 20 153-068 21 155-484 22 154-986 23 111-046 24 154-255 25 154-310 26 154-312 27 154-311 28 154-318 29 154-315 30 150-2826 31 154-308

1 HOSE (04OFX90S-15"-5000) 1 CONNECTOR (04N-04O) 1 COLLAR (04NF) 1 PRESSURE GAUGE (6000 PSI) 1 CONNECTOR (10O-12S90) 1 HOSE (10OFX90L-52"-3000) 1 ABRASION SLEEVE (1.59" X 80") 1 CONNECTOR (10S-10O90) 1 CONNECTOR (10S-10O45) 1 HOSE (04OFX-22"-3000) 1 CONNECTOR (04S-04O90) - HYDRAULIC VALVE 8 SECTION, V20 1 CONNECTOR (10S-10O) 1 RUN TEE (12S-10O-10O) 2 BRANCH TEE (04S-04O-04O) 1 WELDMENT, HYDRAULIC TANK JT 1 WELDMENT, HYDRAULIC TANK AT 1 BRANCH TEE (06S-04O-04O) - REMOTE FILTRATION KIT (75/100) 1 ABRASION SLEEVE (1.59" X 50") - GEAR PUMP, 30/38CC 1 HOSE (10OFX45-24"-3000) 1 HOSE (04OFX-16"-3000) 1 HOSE (10OFX90-80"-3000) - LOCKING CAP (NON-VENTED) 1 UNION (04O-04OFX90) 2 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 1 REDUCER STEM (04O) 1 BRANCH TEE (10S-10O-10O) 1 UNION (08O-08OFX90) 1 HOSE (080FX45-92"-3000) 1 CONNECTOR (10O-12S)

DESCRIPTION

REMARKS

USE ON JT ONLY USE ON AT ONLY

USE ON JT ONLY

USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY; REFER TO FOOTNOTE 1 USE ON AT ONLY USE ON AT ONLY USE ON JT ONLY

NOT SHOWN:

FOOTNOTES:

1. FOR "AT" PURPOSES REPLACE REFERENCE #12 (154-301) & REFERENCE #33 (154-308) WITH REFERENCE #29 (154-318).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0426238

274

AUXILIARY VALVE HYDRAULICS

JT/AT100 TIER 4 ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215

24 15

TO PILOT PRESSURE FOR PIPE LOADER CONTROL VALVE TO INNER ROTATION CASE DRAIN 25

TO THRUST CHARGE PUMP L TO PI OAD PE ER 1 2 3 16 4

31 29

29 32

28 TO MANFAN H IFO YD LD

10 9

6 5

20 NE A R C TO TANK

19 02

ID0371199

275

AUXILIARY VALVE HYDRAULICS

JT/AT100 TIER 4 ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

515-304 154-339 115-170 217-552 154-300 150-4417 117-312 154-298 154-399 9 515-735 10 154-252 11 153-215 150-2730 12 154-301 13 154-370 14 154-293 15 300-2394 300-8281 16 154-230 17 149-845 18 117-720 19 150-4021 20 153-068 21 155-484 22 154-986 23 510-017 24 111-046 25 150-2826 26 154-488 27 154-315 28 154-255 29 154-310 30 154-312 31 154-311 32 154-318

QTY

DESCRIPTION

1 HOSE (04FX90S-15"-5000) 1 CONNECTOR (04N-04O) 1 COLLAR (04NF) 1 PRESSURE GAUGE (6000 PSI) 1 CONNECTOR (10O-12S90) 1 HOSE (10OFX90L-48"-3000) 1 ABRASION SLEEVE (1.59" X 80") 1 CONNECTOR (10S-10O90) 1 CONNECTOR (10S-10O45) 1 HOSE (04OFX-22"-3000) 2 CONNECTOR (04S-04O90) - HYDRAULIC VALVE - HYDRAULIC VALVE 2 CONNECTOR (10S-10O) 1 RUN TEE (12S-10O-10O) 1 BRANCH TEE (04S04O-04O) 1 WELDMENT, HYDRAULIC TANK JT 1 WELDMENT, HYDRAULIC TANK AT 1 BRANCH TEE (06S-04O-04O) - REMOTE FILTRATION KIT (75/100) 1 ABRASION SLEEVE (1.59" X 48") - GEAR PUMP, 30/38CC 1 HOSE (10OFX45-24"-3000) 1 HOSE (04OFX-16"-3000) 1 HOSE (10OFX90-80"-3000) 1 REDUCER (12S-10SF) - LOCKING CAP (NON-VENTED) 1 HOSE (08OFX45-92"-3000) 1 UN RUN TEE (10OFX-10O-10O) 1 UNION (08O-08OFX90) 1 UNION (04O-04OFX90) 2 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 1 REDUCER STEM (04O) 1 BRANCH TEE (10S-10O-10O)

REMARKS

USE ON JT ONLY USE ON AT ONLY

BEFORE S/N: CMWJT100JA0000015 AFTER S/N: CMWJT100CA0000016 USE ON JT ONLY; SEE FOOTNOTE 1

USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY; SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR "AT" PURPOSES REPLACE REF NO: 12 (154-301) WITH REF NO: 32 (154-318).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0371199

276

AUXILIARY VALVE

19 17 15

13 3

20 16

11 9 5

12 10

6 7

ID0070138

277

AUXILIARY VALVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

106-330 153-215 150-2730 150-4967 110-283 106-386 217-206 106-574 106-640 349-752 217-925 217-138 217-139 217-156 217-158 217-228 217-925 217-136 217-137 217-156 217-158 217-918

QTY

DESCRIPTION

2 SCREW (M8-1.25 X 70MM) 1 HYDRAULIC VALVE 1 HYDRAULIC VALVE 8 SECTION 1 HYDRAULIC VALVE 8 SECTION, V20 4 KNOB (3/8-NC, BLACK) 3 FLG LOCKNUT (M8-1.25) 1 BUTTON SWITCH (SPST) 4 CLIP NUT (M6-1.00) 4 SCREW (M6-1.00 X 20MM, BUT SOC) 1 VALVE COVER 1 ROCKER SWITCH (ACTUATOR) 1 ICON (WHT) FAST 1 ICON (WHT) SLOW 1 DIFFUSION LENS (GREEN) 1 DIFFUSION LENS (WHITE) 1 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (ACTUATOR) 1 ICON (WHT) ON-START 1 ICON (WHT) OFF-STOP 1 DIFFUSION LENS (GREEN) 1 DIFFUSION LENS (WHITE) 1 ROCKER SWITCH (SPDT) ON-ON

REMARKS

ENDS WITH S/N: CMWJT100JA0000015 SEE FOOTNOTE 1 SEE FOOTNOTE 2

THROTTLE

WORK LIGHTS

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMWJT100JA0000015, ENDS WITH S/N: CMWJT100TH0000215 2. BEGINS WITH DWPJT100CH0000216; DWPAT100PH0000082

NOTE:

ID0070138

278

HYDRAULIC CONTROL VALVE 27

29 20

31 4 28

1 2

16 6 7

6 18

6 24

OUT

SECTION A-A

SECTION B-B 06

ID0069893

279

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

153-215 499-145 499-146 499-291 499-296 500-592 499-029 499-030 500-588 500-296 500-956 500-581 499-150 500-587 499-151 499-156 499-157 499-158 499-159 217-949 217-950 499-152 499-153 499-154 499-155 159-319 499-293 500-302 499-160 499-055 499-294 500-587 499-295 499-292

QTY

DESCRIPTION

HYD CONTROL VALVE 8 SPOOL 2 VALVE SECTION 1 VALVE SECTION 4 VALVE SECTION 1 VALVE SECTION 4 STANDARD SPOOL POSITIONER KIT 14 LOCK OUT CARTRIDGE - LOCK OUT CARTRIDGE SEAL KIT 8 SECTIONAL O-RING REPAIR KIT 1 INLET COVER 1 WH RELIEF CARTRIDGE (3000 PSI) - SEAL REPAIR KIT - BONNET SEAL KIT - SPOOL SEAL REPAIR KIT - COIL CONNECTOR KIT 2 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 2 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR - SOLENOID CARTRIDGE KIT - SOLENOID COIL KIT (W/ CONN) - CARTRIDGE TUBE KIT - CARTRIDGE SEAL KIT 3 SPRING 3 SPRING - RUBBER DUST BOOT 1 OUTLET COVER 1 PLUG (12S, SOC) - POWER BEYOND SLEEVE KIT - SLEEVE SEAL KIT 1 SOLENOID ACTUATOR 2 SPOOL SEAL REPAIR KIT 1 PLUG 4 ENCLOSED HANDLE

REMARKS

INCLUDES REF NO'S: 1-33

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0069893

280

ROTATING CLAMP HYDRAULICS 29 31

27 2

5 6 1

33 28

34 4 2 3

FROM GREASER

14 32. 150-1598

12 HOSE (06OFX90S-23"-4000)

22 9 17

26 19

4 5 1

ID0274181

281

ROTATING CLAMP HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34.

1 2 1 1 1 1 1 1 1 2 1 2 1 2 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

BRANCH TEE (08S-06O-06O) CONNECTOR (06O-08S90) CONNECTOR (06O-08S45) HOSE (06OFX-38"-4000 HOSE (06OFX-26"-4000) ABRASION SLEEVE (1" X 26") ABRASION SLEEVE (1" X 36") HOSE (06OFX45-22"-4000) HOSE (06OFX90S-28"-4000) CONNECTOR (06S-06O90) REDUCER (10S-06SF) CONNECTOR (06O--08S) HYDRAULIC CONTROL VALVE UN RUN TEE (06OFX-06O-06O) CONNECTOR (06O-10S) HOSE (06OFX90M-56"-4000) HOSE (06OFX90-75"-4000) HOSE (06OFXM-62"-4000) HOSE (06OFX90M-72"-4000) UNION (06O-06OFX90) ABRASION SLEEVE (1" X 56") ABRASION SLEEVE (1.00" X 62") ROTATION CLAMP FRONT FRAME STATIONARY CLAMP ABRASION SLEEVE (1.59" X 70") QDC ADAPTER (02-06OF) ABRASION SLEEVE (1.00" X 10") PRESSURE GAUGE (5000 PSI) HYD CONTROL VALVE (8-SPOOL) QDC BODY (02-04NF) HOSE (06OFX90S-23"-4000) BRANCH TEE (08S-06O-06O) .110 ORF SAE CONNECTOR (08S-06O90, ORF .110

514-051 154-227 154-225 515-637 515-638 117-684 117-718 515-635 515-636 154-342 155-171 154-222 149-791 154-344 154-369 150-2820 515-629 150-2832 150-2833 154-228 117-695 118-062 370-275 300-5342 370-276 117-761 159-157 117-409 215-116 150-3410 159-146 150-1598 150-2425 157-310

REMARKS

SEE FOOTNOTE 1 BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N (JT) CMWJT100LC0000072 (AT) CMWAT100HC0000025 NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0274181

282

STATIONARY CLAMP HYDRAULICS 28

25 6

11 37 26

24 16

10 20

8 32

12 34 21 35

13 14 36

5 18 27

7 3 FRONT

ID0274135

283

STATIONARY CLAMP HYDRAULICS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38.

QTY

154-369 2 149-161 2 515-629 1 106-712 2 154-344 1 106-385 2 116-634 1 154-342 2 106-504 2 106-390 6 149-791 1 313-946 1 105-894 2 514-051 1 154-227 1 515-638 1 515-638 1 117-684 2 117-718 1 155-171 1 215-1777 1 159-157 1 159-148 515-637 1 117-412 1 370-276 154-228 2 150-3410 1 159-146 1 215-116 1 157-932 1 154-755 1 117-412 1 154-262 1 154-222 1 155-705 1 117-679 1 150-2425 1 157-310 1

DESCRIPTION

CONNECTOR (06O-10S) HOSE (06OFX90-69"-4000 AR) HOSE (06OFX90-75"-4000) FLG SCREW (M6-1.00 X 16MM) UN RUN TEE (06OFX-06O-06O) FLG LOCKNUT (M6-1.00) ABRASION SLEEVE (1.59" X 65") CONNECTOR (06S-06O90) SCREW (M10-1.50 X 130MM) WASHER (M10) HYDRAULIC CONTROL VALVE MOUNT BRACKET LOCKNUT(M10-1.50, PRV TRQ,10.9) BRANCH TEE (08S-06O-06O) CONNECTOR (06O-08S90) HOSE (06OFX-26"-4000) HOSE (06OFX-26"-4000) ABRASION SLEEVE (1" X 26") ABRASION SLEEVE (1" X 36") REDUCER (10S-06SF) PRESSURE SWITCH (1000PSI) QDC ADAPTER (02-06OF) DUST CAP (1/8") HOSE (06OFX-38"-3000) ABRASION SLEEVE (1.00" X 34") STATIONARY CLAMP UNION (060-060FX90) HYD CONTROL VALVE (8-SECTION) QDC BODY (02-04NF) PRESSURE GAUGE (5000PSI) RUN TEE (08S-08O-06SF) HOSE (08OFX-30"-3000) ABRASION SLEEVE (1" X 34") REDUCER (06O-08OF) CONNECTOR (06O-08S) O-RING (906 D90) ABRASION SLEEVE (1.59" X 32") BRANCH TEE (09S-06O-06O) .110 ORF SAE CONNECTOR (08S06O90, ORF .110)

REMARKS

SEE FOOTNOTE 1 BEGINS WITH S/N

USED FOR THE SWITCH HARNESS

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N (JT) CMWJT100LC0000072 (AT) CMWAT100HC0000025

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0274135

284

LOAD SENSE VALVE (AT HIGH CAPACITY MUD PUMP)

TO DRILL FLUID MOTOR PRESSURE PORT

16 21

TO TOP INNER ROTATION MOTOR BULKHEAD

23 TO BOTTOM INNER ROTATION MOTOR BULKHEAD PRESSURE FROM LOAD SENSE PUMP

29 18

TO DRILL FLUID MOTOR RETURN PORT

TO LOAD SENSE PUMP PORT "X"

33 11

15 14

2 3

20 26

EDT SERVICE PORT

ID0302767

285

LOAD SENSE VALVE (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 HYDRAULIC VALVE 1 O-RING (219 D90) 1 HEAD FLANGE (16HFL-16SF) 4 BOLT (7/16-NC X 1-1/2", SOC) 1 CONNECTOR (16S-20O90) 1 PLUG (-12 S) 1 CONNECTOR (12S-16O90) 2 CONNECTOR (12S-20O) 1 CONNECTOR (16S-16O90) 1 CONNECTOR (04O-08S, ORF) 1 12-PIN CONTROLLER 4 BOLT (7/16-NC X 3/4") 3 FLG SCREW (#10-24 X .5") 3 LOCKNUT (#10-24) 1 VALVE MOUNT 2 CONNECTOR (20O-20OFX90) 1 UNION (16O-16OFX90) 1 CONNECTOR (20O-20OFX45) 4 FLG LK SCR (M12-1.75X35MM,SER) 1 ABRASION SLEEVE (2.38" X 86") 1 ABRASION SLEEVE (2.38" X 84") 1 ABRASION SLEEVE (1.75" X 58") 1 ABRASION SLEEVE (2.38" X 78") 1 ABRASION SLEEVE (1.00" X 197") 1 ANCHOR FLANGE (16HF-16SF) 1 HOSE (20OFX45-85.5"-4000) 1 HOSE (04OFX90S-189"-4000) 1 HOSE (20OFX90S-84"-4000) 1 HOSE (20OFX45-75"-4000) 1 HOSE (16OFX90S-55"-5000) 1 HOSE (16OFX90S-53"-250) 1 ABRASION SLEEVE (2.07" X 50") 1 MICRO RELAY BASE

150-2209 157-029 514-245 105-918 156-895 500-302 154-377 150-3544 154-287 154-375 220-1158 105-896 105-214 106-048 301-3889 514-422 154-290 150-3672 106-632 117-567 117-683 117-680 117-705 117-170 150-2786 150-3335 150-2829 150-3337 150-3336 150-3338 150-3785 117-454 217-194

DESCRIPTION

REMARKS

SEAL KIT 500-1799

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0302767

286

PIVOT FRONT LIFT HYDRAULICS 1 2

4 1 4

10 10

7 9 11 6 6

ID0139765

287

PIVOT FRONT LIFT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

4 CONNECTOR (06O-08S90) 2 HYD LINE (-06) 2 HYD LINE (-06) 2 TEE (06O-06O-06O) 1 HOSE (06PFX90S-74"-3000) 2 REDUCER (10S-06SF) 1 CONNECTOR (06S-06O90, ORF) 1 ABRASION SLEEVE (1.59" X 70") 1 HOSE (06OFX90S-77"-3000) - CYL (3.5" X 2" X 12") 1 CONNECTOR (06S-06O45, ORF)

154-277 156-156 156-157 154-437 153-121 155-171 514-436 117-761 153-122 151-047 514-437

DESCRIPTION

REMARKS

FOT "AT" APPLICATION, QUANTITY IS 2

JT ONLY, USE REF #7 FOR "AT"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0139765

288

PIVOT REAR LIFT HYDRAULICS (RACK & PINION) 16 15

6 14

17 13

V1 C1

12 18

10 19

20 3 9 5

1 10

8 7

ID0229348

289

PIVOT REAR LIFT HYDRAULICS (RACK & PINION) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3 CONNECTOR (06O-08S90) 1 HYD LINE (06OFX) 1 HYD LINE (-06) 1 TEE (06O-06O-06O) 1 HOSE (06OFX90-118"-3000) - CYL (3.5" X 2" X 12") 2 REDUCER (10S-06SF) 2 CONNECTOR (06S-06O45, ORF) 1 ABRASION SLEEVE (1.59" X 122") 1 HOSE (06OFX45S-114"-3000) 1 BRANCH TEE (08S-06O-06O) 1 HOSE (06OFX-10.5" -3000) 1 COUNTER BALANCE VALVE 2 COUNTER BALANCE CARTRIDGE 2 SCREW (M8-1.25) 2 FLG LOCKNUT (M8-1.25) 1 CONNECTOR (06S-06O90) 3 CONNECTOR (06S-06O) 1 HOSE (06OFX90-19"-3000) 1 HOSE (06OFX90S-15"-3000)

154-227 156-158 156-159 154-437 515-411 151-047 155-171 514-437 117-674 515-351 514-051 515-354 150-2722 500-478 106-329 106-386 154-342 154-221 154-929 515-538

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0229348

290

LEFT STABILIZER HYDRAULICS

BEGINS WITH S/N:DWPAT100PH0000082, DWPJT100CH0000216

C2 V2

20 23 V1

DETAIL B 10

B 5

22 4

1 12 23

7 5

V1 V2

C2 03

DETAIL A ID0424633

291

LEFT STABILIZER HYDRAULICS

BEGINS WITH S/N:DWPAT100PH0000082, DWPJT100CH0000216 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2 SCREW (M8-1.25 X 50MM) 2 SCREW (M8-1.25 X 40MM) 2 CONNECTOR (06O-10S,ORF) 2 CONNECTOR (06O-10S) 4 CONNECTOR (06O-08S90) 8 CONNECTOR (06S-06O) 1 ABRASION SLEEVE (1.00" X 30") 1 ABRASION SLEEVE (1.00" X 21") 1 ABRASION SLEEVE (1.00" X 32") 1 ABRASION SLEEVE (1.00" X 23") 1 ABRASION SLEEVE (1.59" X 124") 1 ABRASION SLEEVE (1.59" X 95") 1 HYDRAULIC VALVE 8 SECTION, V20 4 CYL (4.0 X 2.25 X 8.0) 2 DUAL PO CHECK VALVE 1 HOSE (06OFX-30"-3000) 1 HOSE (06OFX-20"-4000) 1 HOSE (06OFX-34"-3000) 1 HOSE (06OFX-24"-3000) 1 HOSE (06OFX45-130"-5000) 1 HOSE (06OFX45-130"-5000) 1 HOSE(06OFX45-100"-3000) 1 HOSE(06OFX45-100"-3000)

106-329 106-328 514-352 154-369 154-227 154-221 117-676 117-607 117-411 117-993 117-333 116-787 150-4967 151-095 150-2621 154-754 515-634 154-755 154-807 153-987 153-987 150-4963 150-4963

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0424633

292

LEFT STABILIZER HYDRAULICS

ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215

19 6 8 10

2 2

FRONT 17

14 11

4 8

24 13 9

16 15

20 6

3 22 18

12 1

REAR 10

ID0069895

293

LEFT STABILIZER HYDRAULICS

ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

154-227 515-410 117-674 154-369 514-352 515-559 117-771 515-558 153-215 150-2730 151-095 154-418 149-090 154-233 159-487 149-091 154-342 370-363 159-482 110-391 514-051 154-466 154-224 106-932 106-386

QTY

DESCRIPTION

2 CONNECTOR (06O-08S90) 2 HOSE (06OFX45-118"-3000) 1 ABRASION SLEEVE (1.59" X 122") 2 CONNECTOR (06O-10S) 2 CONNECTOR (06O-10S, ORF) 1 HOSE (06OFX45-153"-3000) 1 ABRASION SLEEVE (1.59" X 155") 1 HOSE (06OFX45-165"-3000) 1 HYD CONTROL VALVE 8 SPOOL 1 HYD CONTROL VALVE 8 SPOOL 2 CYL (4" X 2.25" X 8") 1 UNION (08S-08OFX90) 1 HYD LINE (-06) 1 CONNECTOR (08S-08O) 1 CHECK VALVE 1 HYD LINE (-06) 2 CONNECTOR (06S-06O90) 1 CLAMP BRACKET 1 CHECK VALVE 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 BRANCH TEE (08S-06O-06O) 1 CONNECTOR (08S-08S) 2 CONNECTOR (06S-06O45) 2 SCREW (M8-1.25 X 45MM) 2 FLG LOCKNUT (M8-1.25)

REMARKS

BEFORE S/N: CMWJT100JA0000015 AFTER S/N: CMWJT100CA0000016

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0069895

294

RIGHT STABILIZER HYDRAULICS

BEGINS WITH S/N: DWPAT100PH000008; DWPJT100CH0000216

17 V1

5 16

DETAIL A

20 9

15 7

4 14

DETAIL B

3 20

B 10

1 8

A 21

C2 ID0424718

295

RIGHT STABILIZER HYDRAULICS

BEGINS WITH S/N: DWPAT100PH000008; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13* 14 15 16 17 18 19 20 21 22 23

4 SCREW (M8-1.25 X 50MM) 2 CONNECTOR (06O-10S,ORF) 2 CONNECTOR (06O-10S) 1 CONNECTOR (06O-08S45) 3 CONNECTOR (06O-08S90) 8 CONNECTOR (06S-06O) 1 ABRASION SLEEVE (1.00" X 50") 1 ABRASION SLEEVE (1.00" X 40"") 1 ABRASION SLEEVE (1.59" X 115") 1 ABRASION SLEEVE (1.00" X 46") 1 ABRASION SLEEVE (1" X 36") 1 ABRASION SLEEVE (1.59" X 56") 1 HYDRAULIC VALVE 8 SECTION, V20 4 CYL (4.0 X 2.25 X 8.0) 2 DUAL PO CHECK VALVE 1 HOSE (06OFX-46"-3000) 1 HOSE (06OFX-36"-3000) 1 HOSE (06OFX-50"-3000) 1 HOSE (06OFX-40"-3000) 1 HOSE (06OFX45-106"-3000) 1 HOSE (06OFX45-106"-3000) 1 HOSE (06OFX45-62"-3000) 1 HOSE (06OFX45-62"-3000)

106-329 514-352 154-369 154-225 154-227 154-221 117-416 117-717 116-633 117-612 117-718 117-707 150-4967 151-095 150-2621 154-734 154-733 153-304 154-788 515-560 515-560 150-2139 150-2139

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0424718

296

RIGHT STABILIZER HYDRAULICS

ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215

2 9

8 9 8 3 FRONT 11 10 1 13

14 14

15 7

4 15 5 13

11 REAR

ID0069841

297

RIGHT STABILIZER HYDRAULICS

ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

154-227 116-633 115-938 159-482 154-969 149-090 515-560 514-352 154-369 153-215 150-2730 151-095 154-342 154-466 154-224 154-221

QTY

DESCRIPTION

2 CONNECTOR (06O-08S90) 1 ABRASION SLEEVE (1.59" X 115") 1 ABRASION SLEEVE (1.59" X 66") 2 CHECK VALVE 2 HOSE (06OFX45-58"-3000) 2 HYD LINE (-06) 2 HOSE (06OFX45-106"-3000) 2 CONNECTOR (06O-10S ORF) 2 CONNECTOR (06O-10S) 1 HYD CONTROL VALVE 8 SPOOL 1 HYD CONTROL VALVE 8 SPOOL 1 CYL (4" X 2.25 X 8") 2 CONNECTOR (06S-06O90) 2 CONNECTOR (08S-08S) 2 CONNECTOR (06S-06O45) 1 CONNECTOR (06S-06O)

REMARKS

USE ON JT ONLY USE ON AT ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0069841

298

LEFT GROUND DRIVE HYDRAULICS BEGINS WITH S/N 2W0856

F PORT

22 9

E PORT

13 15

2 8 3

9 4

23 24 6 7 21

18 9

8 8

ID0114563

299

LEFT GROUND DRIVE HYDRAULICS BEGINS WITH S/N 2W0856 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 516-033 - SELECTOR VALVE DIVERTER 2. 153-819 1 HYD LINE (-16) 3. 153-817 1 HYD LINE (16O-16OFX) 4. 514-009 1 CONNECTOR (16O-16O90) 5. 153-818 1 HYD LINE (16OFX-16FL) 6. 156-155 1 HYD LINE (16OFX-16FL) 7. 105-818 4 BOLT (1/4-NC X 1-1/2") 8. 110-573 6 BOLT-ON CLAMP (1",SOLD PER SET) 9. 322-289 6 BACKUP (BOLT-ON) 10. 159-077 2 SPLIT FLANGE (16SFL) 157-029 2 O-RING (219 D90) 105-156 8 BOLT (3/8-NC X 1-1/2") 105-072 8 LOCK WASHER (3/8") 11. 105-070 8 LOCK WASHER (1/2") 12. 105-067 8 BOLT (1/2-NC X 2-3/4") 13. 514-353 1 REDUCER (20S-16SF) 14. 514-333 2 HEAD FLANGE (20FL-16SF) 15. 154-388 1 CONNECTOR (16S-16O45) 16. 514-196 1 CONNECTOR (16O-20S90) 17. 157-078 2 O-RING (222 D90) 18. 105-198 2 BOLT (1/4-NC X 1-3/4") 19. 110-373 2 BOLT-ON CLAMP (13/16") 20. 166-162 1 GEARBOX & GROUND DRIVE PLANETARY 21. 105-095 2 WASHER (1/4") 22. 105-870 2 BOLT (1/4-NC X 3-1/2") 23. 105-832 2 FLG LOCKNUT (1/4-NC) 24. 155-714 1 O-RING (021-D90)

REMARKS

TORQUE TO 45 FT/LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0114563

300

RIGHT GROUND DRIVE HUDRAULICS

9 8

7 4 12 3

13 15

12 14 2

6 1

ID0108709

301

RIGHT GROUND DRIVE HUDRAULICS REF PART NO. NUMBER

2. 3. 4. 5. 6. 7. 8.

9. 10. 11. 12. 13. 14. 15.

159-077 157-029 105-156 105-072 110-573 322-289 105-818 156-152 156-153 515-575 157-998 159-436 157-078 105-070 105-066 117-179 117-292 516-033 166-162 155-714 105-198 110-373 105-095

QTY

2 2 8 8 2 2 3 1 1 2 2 2 1 4 4 2 2 2 1 1 1

DESCRIPTION

SPLIT FLANGE (16SFL) O-RING (219 D90) BOLT (3/8-NC X 1-1/2") LOCK WASHER (3/8") BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") HYD LINE (-16) HYD LINE (-16) HOSE (16OFX-20FL90-62"-6000) HOSE (16OFX-20FL90-68"-6000) SPLIT FLANGE (20SF, SET) O-RING (222 D90) LOCK WASHER (1/2") BOLT (1/2-NC X 1-3/4") ABRASION SLEEVE (2.07" X 62") ABRASION SLEEVE (2.07" X 70") SELECTOR VALVE DIVERTER GEARBOX AND GRND DRIVE PLANETARY O-RING (021 D90) BOLT (1/4-NC X 1-3/4") BOLT-ON CLAMP (13/16") WASHER (1/4")

REMARKS

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

TORQUE TO 45 FT. LB. ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0108709

302

CASE DRAIN (GROUND DRIVE)

5 5 6

11 3

13 9 10

9 8 1

2 12

3 1

ID0070127

303

CASE DRAIN (GROUND DRIVE) REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

QTY

154-264 2 117-619 1 153-116 1 154-253 1 111-007 2 322-289 1 106-967 2 117-764 1 515-572 1 159-414 154-266 1 166-162 150-1789 -

DESCRIPTION

REMARKS

CONNECTOR (08O-10S45) ABRASION SLEEVE (1.59" X 135") HOSE (08OFX90S-188"-3000) CONNECTOR (06S-08O90) BOLT-ON CLAMP (7/8", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2-3/4" SIL BRZ) ABRASION SLEEVE (1.59" X 90") HOSE (08OFX90S-134"-3000) CASE DRAIN MANIFOLD UNION RUN TEE (08OFX-08O-080) GEARBOX AND DRIVE PLANETARY CONNECTOR (08O-08OFX45)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0070127

304

PARK BRAKE HYDRAULICS

6 5 3 4

1 6

9 11

ROTATED 90 v

8 10 ROTATED 90v

3 1

ID0070121

305

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

514-301 117-673 515-571 159-194 154-293 515-277 110-373 105-106 315-883 349-300 10 315-882 349-301 11 166-162

QTY

DESCRIPTION

2 CONNECTOR (04S-04O) 1 ABRASION SLEEVE (1.00" X 150") 1 HOSE (04OFX90S-170"-3000) 1 CHARGE MANIFOLD 1 BRANCH TEE (04S-04O-04O) 1 HOSE (04OFX90S-128"-3000) 3 BOLT-ON CLAMP (13/16") 3 BOLT (1/4-NC X 2") 1 RIGHT ROLLER FRAME RIGHT ROLLER FRAME 1 LEFT ROLLER FRAME LEFT ROLLER FRAME 2 GEAR BOX AND DRIVE PLANETARY

REMARKS

BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

ID0070121

306

CAB SWING HYDRAULICS

4 1 2

5 6 3 7

ID0139768

307

CAB SWING HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

154-278 154-263 515-277 116-633 515-098 154-364 155-171 151-182 117-611

QTY

DESCRIPTION

REMARKS

1 CONNECTOR (04S-04O) 1 CONNECTOR (04S-04O45) 1 HOSE (04OFX90-128"-3000) 1 ABRASION SLEEVE (1.59" X 115") 1 HOSE (04OFX-110"-3000) 2 CONNECTOR (04O-06S90, ORF) 2 REDUCER (10S-06SF) - CYL (2.0" X 1.25" X 14.250") 1 ABRASION SLEEVE (1.00" X 22")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0139768

308

HYDRAULIC CYLINDER

6" X 4" X 3" - BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104

2 11 13

10 5 9

12 1

14 4 7 6

DETAIL A 03

ID0345636

309

HYDRAULIC CYLINDER

6" X 4" X 3" - BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

QTY

150-4070 190-2284 152-615 1 150-681 1 151-175 1 150-3963 1 150-707 1 105-1074 1 106-780 1 157-082 1 157-083 1 157-729 1 157-648 1 150-4014 1 125-851 1 125-850 1

DESCRIPTION

REMARKS

CYL (6.00" X 4.00" X 3.00") SEAL REPAIR KIT BARREL CYLINDER ROD CYL GLAND PISTON (6") LOCK RING SCREW (M30-1.50 X 90MM,10.9) WASHER (M30) O-RING (358 D90) BACKUP RING (358 D90) U-SEAL PISTON SEAL (4") PISTON SEAL 6.00" WEAR RING WEAR RING

INCL REF NO.'S 1 - 14 SEE FOOTNOTE # 2. INCL REF NO.'S 5 - 14

SEE FOOTNOTE # 1

SEE FOOTNOTES # 3.

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS. 2. USE KIT 190-2284 WITH NEW STYLE SEAL FOR 150-4070. USE 190-2298 TO CONVERT OLDER 151-176 CYLINDERS. 3. NEW STYLE SEAL (2-PIECE). SEE "DETAIL A", SHEET 1.

NOTE:

ID0345636

310

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25"

7 8 4 9 3 10

ID0023870

311

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25" REF PART NO. NUMBER

151-182 152-069 150-448 150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 2 3 4 5 6 7 8 9 10

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.25 X 14.25) CYLINDER BARREL (2.0 X CYLINDER ROD (1.25 X 16.0) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

REMARKS

INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1"-4.99") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

ID0023870

312

HYDRAULIC CYLINDERS (3.0" X 1.75")

7 8 4 9 3 10 2

809-366

313

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

809-366

314

HYDRAULIC CYLINDERS (3.5" X 2.0")

6 11

7 8 4 9 3

809-368

315

HYDRAULIC CYLINDERS (3.5" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 2.0 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (3.5 X 2.0 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (3.5 X 2.0 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (3.5 X 2.0 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (3.5 X 2.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYL (3.5 X 2.0 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (3.5 X 2.0 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (2.00 X 24.0) CYL (3.5 X 2.0 X 30.0) CYLINDER BARREL (3.5 X 30.0) CYLINDER ROD (2.00 X 30.0)

3 4 5 6 7 8 9 10 11

150-759 149-302 150-992 106-145 157-030 157-032 157-559 157-558 106-144

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 2.00) LOCK RING (3.5) CYLINDER PISTON (3.5 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (2.000") WIPER SEAL (2.000") WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-123 152-037 153-021 151-178 150-300 150-440 149-692 150-296 149-735 149-693 152-006 149-736 151-116 152-040 153-016 151-047 150-297 150-429 149-694 149-737 149-805 149-695 149-765 149-738 149-696 149-766 149-739 149-697 149-767 149-740

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 1 & 2

SEE FOOTNOTES 1 & 2

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-175 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

809-368

316

HYDRAULIC CYLINDERS (4.0" X 2.25")

6 11

7 4 8

12 10

809-370

317

HYDRAULIC CYLINDERS (4.0" X 2.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.25 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.25 X 4.0) CYL (4.0 X 2.25 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.25 X 5.0) CYL (4.0 X 2.25 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.25 X 6.0) CYL (4.0 X 2.25 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.25 X 8.0) CYL (4.0 X 2.25 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.25 X 10.0) CYL (4.0 X 2.25 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.25 X 12.0) CYL (4.0 X 2.25 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.25 X 16.0) CYL (4.0 X 2.25 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.25 X 20.0) CYL (4.0 X 2.25 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.25 X 24.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 30.0) CYLINDER ROD (2.25 X 30.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 36.0) CYLINDER ROD (2.25 X 36.0)

3 4 5 6 7 8 9 10 11 12

150-757 149-303 150-993 106-146 157-035 157-036 157-526 157-527 106-147 149-318

1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.25) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.25) BOLT (1-1/8-NC X 2-1/2", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.250") WIPER SEAL (2.250") WASHER (1-1/8") WEAR RING

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-705 149-768 149-741 151-132 152-012 153-023 151-158 152-062 153-036 151-095 152-030 153-008 149-706 149-769 149-742 151-048 150-298 150-430 151-059 152-007 150-470 149-707 149-770 149-801 151-162 152-063 153-037 149-708 149-771 149-743 149-709 149-772 149-744

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-177 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-240 WIPER/SEAL INSTALLER (2.25") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

809-370

318

NOTES:

ID0134963

JT100/JT100AT Cummins® QSB6.7

Parts Manual

Issue 12, volume 3 of 4

053-1245

319

ELECTRICAL

320

See loose-leaf schematic included with this manual.

321

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 1 1A 1B 1C 1D 1E 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Wire Color blk blk/red blk/blu blk/org blk red red red red red/blk gra blu brn blu org org/blu wht/blk org org/grn red/wht org/yel red/grn red/blu red/blk org/brn red/yel red/org gra/org wht/red pur brn/red blk/onk org/blu wht red/brn tan/blu brn blu/red grn/red wht/red blk/wth wht/grn gra/yel gra/blk tan/blk blk/grn

Function System ground & high load ground Medium load ground Low load ground Not used Engine ECU ground Fleet management ground Battery positive to fuse block Primary fused battery circuit Alternator fuse to alternator Fused battery power Start fuse to start relay A/C heater fuse to relay Work light fuse to relay Crane fuse to crane Crane power relay to crane Ignition switch accessory circuit Ignition switch ignition circuit Ignition switch start circuit Fused accessory circuit Fused ignition circuit Accessory socket circuit Cab accessory socket circuit ECM cutout relay to machine controller Machine controller control fuse circuit Sensor/switch fuse circuit Gauge and warning alarm circuit Electric strike circuit ESID fused battery circuit Fused battery to J1939 display Start relay to seat switch diode Start enable relay to start relay Engine ECU to intake air heater solenoid Engine ECU to intake air heater & start enable relay Resistor-diode to alternator exciter connection Engine ECU to start enable relay ECM output fuse to ECM cutout relay Horn button to horn Fuel sender to fuel gauge Not used J1939 display to warning alarm (-) ECM cutout relay to diode DEF tank heating valve signal DEF tank heating valve & DEF supply module return Coolant level sensor signal Hydraulic filter switch to light & diodes Hydraulic oil temperature switch to light, warning alarm & diodes CAC out temperature signal CAC out temp, coolant level & DEF supply module return

ID0361669

322

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

Wire Color blk/org wht yel/red org/blk red/wht tan pur/org gra/brn blu/org gra/blk gra blk/yel blk/wht wht/blk tan/wht pnk/blu pnk/wht tan/red yel yel/blk pur/blk pur grn gry wht blu/grn yel/org blk/pnk brn wht/pur pnk/blk brn/org brn/yel wht/brn brn/red pur/blk gra/wht wht/red wht blu/org blu/yel gra/org gra/yel pur/grn blu red/blu

Function Light test relay to diodes Engine stop relay to latch release relay Engine stop switch to engine stop relay, ECM cutout relay, & diode Engine stop relay to engine ecu SCR, Nox & DOC module relay to DEF tank, SCR, DOC, Nox module power Crane control to crane enable relay Throttle switch to engine ecu Inner rotation pressure transducer to inner rotation pressure gauge Throttle switch to engine ecu Crane enable relay to crane enable switch Crane enable switch to crane pendant & crane/pipeloader diversion solenoid Fluid flow adjust pot to fluid switch "on" Machine controller to on-off fluid switch & quick-fill switch Machine controller to drill fluid voltage translator Machine controller to set/resume switch Machine controller to diagnostics connection "5" Machine controller to diagnostics connection "2" Work light switch to relay & gauge lights Work light relay to work lights & aux light connection Cab swing in/out switch to in solenoid Cab swing in/out switch to out solenoid DEF pump motor supply DEF pump motor pwm/supply module temp DEF pump motor pump DEF reverting valve DEF supply module & coolant level sensor 5V supply Engine ECU to throttle switches Engine controller to engine override switch ESID to local alarm ESID to strobe & machine controller Diagnostic light relay to diagnostic light Thrust forward/right track forward diode to solenoid Thrust reverse/right track reverse diode to solenoid Fluid motor speed sensor to fluid flow display Machine controller to thrust neutral solenoid Inner rotation speed sensor to machine controller & tachometer Rear home position switch to machine controller & led Shuttle home to machine controller & led Front wrench switch to machine controller & led Machine controller to thrust forward/right track forward diode Machine controller to thrust reverse/right track reverse diode Machine controller to rotation cw/left track reverse diode Machine controller to rotation ccw/left track forward diode Machine controller to variable rotation solenoid & reverse alarm relay DEF injector pressure sensor signal DEF supply module relay to DEF supply module power

ID0361669

323

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 88 89 89A 90 91 92 93 94 95 96 97 97A 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130

Wire Color red/grn yel/blk yel/blk wht/grn grn/blk blu/blk wht/org wht/red wht/blu blu/yel blu red/wht org/wht pur/wht blu/wht tan/red pur/red pur/org blu/org yel/grn gra yel/pur brn/org wht/org brn/yel tan/blk gra/grn tan/grn blu/grn tan pur gra grn blu yel brn wht/brn brn/yel yel/blu blu/grn blu/yel grn/blu

Function Line heater relay to line heater diodes Machine controller to ground for joystick and potentiometer Analog ground to charge air temperature sensor Variable rotation pot to machine controller Not used Machine controller to pipe loader function switches and diodes Machine controller to pipe loader function switches and diodes Resistor to thrust auxiliary switch Resistor to rotation auxiliary switch Resistor to drill fluid auxiliary switch Seat switch to two second delay timer Fleet management relay to fleet management PTO input Diode anode to crane enable and drill/drive enable relays Drill/drive enable relay to drive/park/drill switch Shuttle stop switch to up solenoid Shuttle stop switch to down solenoid Not used Tracker control relay to remote display, tracker control key, & drive switch Carriage high speed switch to machine controller Machine controller to carriage high speed solenoids Reverse warning alarm relay to reverse warning alarm Cab position switch to machine controller Drive/park/drill switch to cab position switch, drive solenoids, reverse alarm relay, & track drive resistors Drill/park/drive switch to machine controller & drill resistors Remove/manual/add switch to machine controller Remove/manual/add switch to pipe loader function switches & manual relay Remove/manual/add switch to machine controller Machine controller to diagnostic light relay Joystick y-axis output to machine controller Joystick x-axis output to machine controller 5 volt output from machine controller Machine controller to shuttle switch and shuttle enable relay Machine controller to rear wrench rotate switch and solenoids Machine controller to lubricator switch and solenoid Machine controller to pipe grip switch and solenoids Machine controller to pipe lift switch and solenoids Rear wrench switch to rear wrench clamp solenoid Front wrench switch to front wrench clamp solenoid Diodes to spindle brake relay & inner rotation hourmeter relay Front wrench switch to front wrench unclamp solenoid Not used Rear wrench switch to rear wrench unclamp solenoid Pipe lift up solenoid to diode anode Pipe lift down solenoid to diode anode Pipe gripper open solenoid to diode anode

ID0361669

324

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176

Wire Color grn/org pur/wht pur/blk pur/grn pur/yel tan/grn tan/wht wht wht/org tan/red pnk wht/red blk/wht pur/org pur/yel grn blu wht wht/yel yel wht/blu tan/yel wht yel blk tan/grn tan/yel gra/pur blk/tan yel grn

blu/wht grn/wht

brn/wht grn/red grn/yel yel/red

Function Pipe gripper close solenoid to diode anode DEF dosing valve signal DEF dosing valve return Rear wrench rotate cw solenoid to diode anode Rear wrench rotate ccw solenoid to diode anode Shuttle extend solenoid to diode anode Shuttle retract solenoid to diode anode Jumper on remove/manual/add switch Start enable relay to diode anode Front home switch to machine controller & led Machine controller to control cycle light Manual relay to manual pipe loader switches Drill fluid voltage translator to drill fluid solenoid Rotation cw/left track reverse diode to solenoid Rotation ccw/left track forward diode to solenoid Line heater fuse to line heater relay DEF supply module fuse to DEF supply module relay SCR, Nox & DOC module fuse to SCR, Nox & DOC module relay Engine ECU to line heater relay Fluid pot 0.5V to fluid switch "off" Engine to DEF supply module relay Line heater 1 to engine ECU Remote display to download connection "b" Remote display to download connection "c" Remote display to download connection "a" Line heater 2 to engine ECU Line heater 3 to engine ECU Tracker control relay to tracker control light Line heater 1,2,3 return CAN-H (aftertreatment) CAN-L (aftertreatment) Not used Not used Not used Not used Not used Resistor to left track auxiliary switch Resistor to right track auxiliary switch Not used Not used Not used Not used Controller to check valve switch and mud pump "on" led Check valve switch to bypass light Check valve switch to check valve solenoid JT/AT Dirt/AT switch to two speed drill fluid solenoid

ID0361669

325

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222

Wire Color yel/blu tan/org tan/yel blu/pur tan/blu yel/wht brn/blu brn/red org/wht grn yel

pur/wht pur/red

brn/blk org/gra wht/pnk wht blu/blk grn/blk lt.grn lt.grn gra/grn dark grn wht/org org wht/pur lt. blu wht/yel yel

gra/red gra/blu gra/grn gra/org pur/org pur/yel pur/grn

Function AT switch to inner rotation on/off/manual switch Inner rotation jog to machine controller Inner rotation switch (manual) to machine controller Not used Inner rotation switch to inner rotation potentiometer & diode Inner rotation potentiometer to machine controller Inner rotation hourmeter relay to inner rotation hourmeter Machine controller to inner rotation cw solenoid Machine controller to inner rotation ccw solenoid Not used 12V power from drill fluid/inner rot controller to drill fluid & inner rot valves Drill fluid/inner rotation controller to drill fluid valve Drill fluid/inner rotation controller to inner rotation valve Not used Not used Spindle brake release relay to spindle brake release solenoid Spindle brake switch to spindle brake release relay Not used Not used Inner rotation switch to inner rotation potentiometer & front wrench relay Machine controller to fan solenoid Not used Fan speed sensor to machine controller Not used Jumper on blower speed switch A/C heater relay to A/C heater switch A/C heater switch to blower speed switch A/C heater unit connection to compressor clutch Low pressure switch to A/C heater unit connection A/C heater switch to A/C heater unit connection A/C heater unit connection to thermostat Blower speed switch "hi" to unit connection A/C heater unit connection to blower speed motor "hi" Blower speed switch "med" to A/C heater unit connection A/C heater unit connection to "med" resistor Blower speed switch "low" to A/C heater unit connection A/C heater unit connection to resistor "low" Not used Not used Top wiper fuse to switch Top wiper switch to "park" on top wiper motor Top wiper switch to "low" on top wiper motor Top and bottom wiper switches to windshield washer motor Bottom wiper fuse to switch Bottom wiper switch to "park" on bottom wiper motor Bottom wiper switch to "low" on bottom wiper motor

ID0361669

326

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249

Wire Color gra/blu gra/blk wht/blu wht/blk grn grn/wht grn/yel tan/org red/wht brn/grn tan/wht gra/red org/brn red/org red/blu pnk/blk

blk/yel tan/yel

grn yel

Function Front drill frame tilt switch to up solenoid Front drill frame switch to down solenoid Rear drill frame tilt switch to up solenoid Rear drill frame tilt switch to down solenoid Auxiliary work light fuse to auxiliary work light relay Auxiliary work light switch to auxiliary work light relay Auxiliary work light relay to auxiliary work light connection Shuttle enable relay to shuttle solenoids Shuttle guard switch to shuttle enable relay Hi pressure switch to air compressor solenoid Rotation speed sensor to rotation speed gauge Rear stop switch to machine controller Liner washer relay to liner washer pump Not used Battery to engine ecu fuse Engine ecu fuse to engine ecu Engine shutdown override switch to engine ecu Not used Not used Not used Engine ecu to water in fuel sensor Engine ecu to water in fuel sensor, engine shutdown override & throttle sw Not used Not used Not used CAN-L CAN-H

ID0361669

327

ELECTRICAL SCHEMATIC JT/AT100 TIER 4

Ref. No. Part No. B1 500-2479 B2 153-738 B3 349-099 B4 502-063 B5 344-115 B6 502-063 B7 344-115 B8 BT1-BT2 215-282 D1-D5 211-026 D6 215-1211 D7-D10 215-1140 D11-D18 211-025 D19 see note DR1 214-256 DR2 213-117 DS7 217-296 DS8 see note DS9 214-701 DS10 214-701 DS11 214-701 DS12 214-701 DS13 214-701 DS14 217-297 DS15 214-563 DS16 214-840 DS17-18 217-057 DS19-20 217-057 DS21-22 217-057 DS23-24 217-113 E1 217-184 E2 215-1714 E3 211-017 E4 215-1016 F1 211-305 F2 211-305 F3 215-1111 F4 217-306 F5 217-812 F6 217-811 F7 217-812 F8 211-292 F9 211-292 F10 211-291 F11 217-811 F12 217-809 F13 217-811 F14 217-812 F15 217-811

Component Starter Liner washer pump Blower motor Top wiper motor Top washer motor Bottom wiper motor Bottom washer motor Cooler fan Battery Diode Diode Diode Diode Diode Diode/Resistor Diode/Resistor E.S.I.D. strobe Bypass check valve indicator Mud on indicator Front home indicator Rear home indicator Shuttle home indicator Front wrench indicator Tracker control strobe Diagnostic indicator (red) Control cycle indicator (Green) Cab work lights Auxiliary work lights Mud pump work lights Dome lights Seat switch delay timer Joystick Voltage translator Inner rotation jog Primary fuse Start fuse Intake heater fuse Main fuse Hoist fuse Accessory socket fuse Work lights fuse DEF line heater fuse DEF supply module fuse SCR, Nox & DOC module fuse Ignition fuse J1939 display fuse Cab work lights A/C heater fuse ESID fuse

Notes Mud pump

WIPER HARNESS

Console diode block

Pipe loader diode block Part of 214-891 harness Alternator Inner Rotation Speed Sensor part of switch

2 seconds .5V-4.5V 12V-6V AT only 125A HV/AMI 125A HV/AMI 200A HV/AMI 40A ATC 20A ATC 15A ATC 20A ATC 15A MINI ATC 15A MINI ATC 10A MINI ATC 5A ATC 15A ATC 20A ATC 15A ATC

ID0361669

328

ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Ref. No. Part No. F16 217-810 F17 217-810 F18 217-809 F19 211-271 F20 217-810 F21 217-812 F22 217-811 F23 217-812 F24 217-811 F25 217-809 F26 211-271 F27 211-295 HR1 153-585 G1 195-1778 J1 214-301 J2 214-301 J3 see note J4 191-399 K1 217-710 K2 217-710 K3 217-710 K4 217-710 K5 217-826 K6 217-710 K7 217-710 K8 217-710 K9 217-710 K10 217-710 K11 217-710 K12 217-710 K13 217-710 K14 217-710 K15 217-710 K16 217-826 K17 217-826 K18 217-710 K19 217-710 K20 217-710 K21 217-710 K22 215-1861 K23 215-1861 K24 215-1093 K25 215-1861 K26 215-1861 K27 215-1861 K28 215-1534 L1 217-950 L2 214-491 L3 217-745

Component Top windshield wiper fuse Bottom windshield wiper fuse Start fuse ECM control fuse Sensors fuse ECM output fuse Gauges fuse Accessory fuse Cab accessory socket fuse ESID battery fuse FMS fuse Engine ECU Greaser heater Alternator Accessory socket Accessory socket Engine diagnostic connection Diagnostic connection Reverse alarm relay Pipebox loader power relay Pipebox loader enable relay Start enable relay Auxiliary light relay DrilllLok feedback relay Spindle brake relay Inner rotation hourmeter relay Engine stop relay Latch release relay ECM cutout relay Drill/drive enable relay DrillLok relay Manual relay Status light relay A/C heater relay Cab work lights relay Liner washer pump relay Inner rotation tracker control relay Shuttle enable relay Shuttle extend enable relay Acc relay Ign relay Starter relay DEF line heater relay DEF supply module relay SCR, Nox & DOC module relay Intake air heater relay Pipe loader diversion solenoid Mud pump check valve solenoid Variable rotation solenoid

Notes 10A ATC 5A ATC 3A ATC 10A ATC 20A ATC 15A ATC 15A ATC 5A ATC 3A ATC 30A ATC 130A Setup station Cab part of junction box harness E.D.T. repair kit

AT only

125A

250A

ID0361669

329

ELECTRICAL SCHEMATIC JT/AT100 TIER 4

Ref. No. Part No. L3 217-745 L4 149-544 L5 149-544 L6 147-545 L7 149-545 L8 159-533 L9 217-770 L10 217-770 L11 217-408 L12 217-770 L13 217-950 L14 217-950 L15 217-950 L16 217-950 L17 217-950 L18 217-950 L19 217-950 L20 217-950 L21 217-950 L22 217-950 L23 214-417 L24 217-950 L25 217-950 L26 217-950 L27 217-950 L28 217-770 L29 217-950 L30 217-950 L31 217-950 L32 217-950 L33 217-950 L34 217-950 L35 500-1834 L36 500-1834 L37 217-770 L38 215-1179 LS1 306-603 LS2 306-602 LS3 306-602 LS4 192-006 M6 211-053 M7 217-221 M8 215-2594 M9 211-099 M10 215-1785 MT1 214-668 MT2 214-509 MT3 214-913

Component Variable rotation solenoid Thrust/right track fwd solenoid Thrust/right track rev solenoid Rotation cw/left track rev Rotation ccw/left track fwd Mud solenoid Drive solenoid Park brake solenoid Carriage high speed solenoid Thrust neutral solenoid Shuttle stop up solenoid Shuttle stop down solenoid Front wrench clamp solenoid Front wrench unclamp solenoid Rear wrench clamp solenoid Rear wrench unclamp solenoid Pipe gripper open solenoid Pipe gripper close solenoid Pipe lift up solenoid Pipe lift down solenoid Lubricator solenoid Rear wrench rotate cw solenoid Rear wrench rotate ccw solenoid Shuttle extend solenoid Shuttle retract solenoid Spindle brake solenoid Front drill frame tilt up solenoid Front drill frame tilt down solenoid Rear drill frame tilt up solenoid Rear drill frame tilt down solenoid Cab swing in solenoid Cab swing out solenoid Inner rotation cw solenoid Inner rotation ccw solenoid Two speed drill fluid solenoid Engine fan solenoid Warning light alarm E.S.I.D. alarm\Strobe Alarm Reverse alarm Horn Rotation speed gauge Mud flow display Inner rotation hour meter Inner rotation speed gauge Inner rotation pressure gauge Rotation speed sensor Mud flow speed sensor Inner rotation speed sensor

Notes E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit

AT only AT only AT only

AT only

ID0361669

330

ELECTRICAL SCHEMATIC JT/AT100 TIER 4

Ref. No. Part No. MT4 214-569 MT5 500-1319 Q1 215-1175 Q2 215-1175 Q3 215-1175 Q4 215-1175 Q5 215-1175 Q6 215-1175 R1 217-564 R2-R3 215-1711 R4 214-566 R5 214-566 R7-R11 211-035 R12-R13 N/A R18 211-089 R19-R20 215-1196 R21 215-1691 R22 215-1201 R23 215-1701 S1 217-819 S2 215-2013 S3 217-750 S4 217-206 S5 217-206 S6 217-228 S7 217-228 S8 217-924 S9 217-918 S10 214-908 S11-15 214-648 S16 217-228 S17 217-922 S18 217-923 S19 217-228 S20 217-919 S21 217-919 S22 217-228 S23 217-228 S24 217-924 S25 217-228 S26 217-228 S27 306-607 S28 217-918 S29 217-228 S30 217-228

Component Inner rotation pressure transducer Engine fan speed sensor Front home proximity switch Rear home proximity switch Shuttle home proximity switch Shuttle guard proximity switch Rear stop proximity switch Cab position proximity switch Fuel sender Can terminating resistor Mud flow potentiometer Variable rotation potentiometer Track/carriage override resistors Blower motor resistors Inner rotation pot Pull down resistor Coolant level sensor Pull up resistor Charge air temperature sensor Battery disconnect switch Ignition switch Seat switch Engine stop switch Engine stop switch Engine throttle switch Throttle switch Engine override switch 215-1691 Tracker control switch Override switches Resume/Set Switch Add/Manual/Remove switch Bore/Park/Brake/Mobile Switch Shuttle stop switch Front clamp wrench switch Rear clamp wrench switch Pipe grip switch Pipe lift switch Lubricator switch Rear wrench rotate switch Pipe shuttle switch Horn button Spindle brake switch Front drill frame tilt switch Rear drill frame tilt switch

Notes AT only Includes 2K resistor

120 Ohm .5V-4.5V

AT only

500 Ohm

Setup station Cab Setup station

Part of override box

306-608 button cover

ID0361669

331

ELECTRICAL SCHEMATIC JT/AT100 TIER 4

Ref. No. Part No. S31 217-228 S32 217-923 S33 217-922 S34 217-919 S35 217-919 S36 217-918 S37 217-918 S38 217-907 S39 see note S40 see note S41 see note S43 217-918 S44 217-912 S45 217-912 SP1 216-067 SP2 214-696 SP3 214-946 SP4 214-947 ST1 214-819 ST2 499-559 T1 216-063 U1 N/A U2 N/A U3 220-1222 U4 220-2105 U5 220-1158 U6 215-1895 U7 190-1798 U8 220-2449 VR1 211-042

Component Cab swing switch A/C heater switch Blower speed switch Upper windshield wiper/washer switch Bottom windshield wiper/washer switch Cab work light switch Auxiliary work light switch Mud pump work light switch Left dome light switch Right dome light switch W.I.F. sensor (water in fuel) Crane enable switch Inner rotation switch AT/AT dirt/JT switch Hyd filter switch Front wrench pressure switch A/C hi pressure switch A/C lo pressure switch Hyd temperature switch A/C thermostat Current coil Engine ECU Remote display E.S.I.D. Machine controller 12 PIN Controller J1939 Display FMS CAN stick Voltage limiter

Notes

part of light ass'y part of fuel filter bowl AT only AT only Drill fluid shutoff

AT only

Wireline only

ID0361669

332

ELECTRICAL SCHEMATIC JT/AT100 TIER 4

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part No. 215-2347 215-1925 215-2348 215-2351 215-1838 215-1837 214-530 215-1485 213-059 215-1551 215-1711 215-2016 215-2017 214-406 215-1487 215-2350 215-2354 215-2349 215-2353 215-2459 215-2460 215-2397 215-2346 215-2400 215-2401 215-2398 215-2399 215-2402 215-2403

Quantity Description 1 Cab Harness 1 Cab/Junction Box Jumper 1 Frame Harness 1 Junction Box Harness 1 Top Gauge Panel Harness 1 Pipe Loader Harness 1 Pipe Loader Jumper Cable 1 Pipe Loader Valve Harness 1 Umbilical Harness (JT only) 1 Umbilical Harness (AT only) 4 Can Termination Resistor 1 Hose Track Harness 1 Carriage Harness 2 Windshield Wiper Harness 1 AT Valve Harness 1 Negative Battery Cable (Blk) 1 Negative Cable (Blk) 1 Postitive Battery Cable (Red) 1 Postitive cable (Red) 1 Inner Rotation Harness 1 AT/JT Switch Jumper 1 Primary Cable 1 Engine Harness 1 Start Fuse Cable 1 Start Relay Cable 1 Grid Heater Fuse Cable 1 Grid Heater Relay Cable 1 Alternator Cable 1 Alternator Ground Cable

ID0361669

333

334

ELECTRICAL DIAGRAM ENGINE HARNESS

DIODE PACK Pos COL

DIODE PACK 1 4

5 6

2 1

DIODE PACK

RED/GRN

CAVITY

TAN/YEL

TAN/GRN

TAN/ORG

1 2 3 4 8 7 6 5 FUSE/RELAY Pos COL

LBL

RED/WHT

BLK/BLU

RED/BLU

WHT/YEL

RED/GRN

WHT/BLU

ORG/GRN 13

WHT

BLU

GRN

WHT

RED

BLU

RED

GRN

RED

1B OMRON

OMRON

G8VA-1A4T G8VA-1A4T G8VA-1A4T -R01-DC12 -R01-DC12 -R01-DC12

FUSE/RELAY A5 A6

A1 A2

B1 B2

C1 C2

C5 C6

LBL

PUR

WHT/ORG 139

Pos COL

TO START RELAY

INTAKE AIR HTY RLY-1 INTAKE AIR HTY RLY-1 Pos COL

LBL

BLK/PNK

10 RING

INTAKE AIR HTR RLY-2

INTAKE AIR HTR RLY-2 BULKHEAD

Pos

COL

BRN/RED

10 RING

Pos COL

LBL

BLK/YEL

243

RED/BLU 238

PUR

BLK/BLU

RED

WHT/ORG 139

TO BATTERY NEG

CAVITY

Pos COL

BLU/ORG 50

BLU/GRN 116

ORG/BLK 45

CAVITY

WHT/GRN 210

WHT

ORG/GRN 13

TAN/YEL

244

PNK/BLK

239

BLK/GRN 211

BLK/PNK

YEL

GRN

LBL

BLK/ORG 1D

W G

B L

V F

M E

PUR/ORG 48

TO BATTERY NEG

BULKHEAD

N S

-A-

ID0361095

335

ELECTRICAL DIAGRAM

Pos COL

51 75 52 76 53 77 54 78 55 79 56 80 57 81 58 82 59 83 60 84 61 85 62 86 63 87 64 88 65 89 66 90 67 91 68 92 69 93 70 94 71 95 72 96

BLK 96F

4 28 5 29 6 30 7 31 8 32 9 33 10 34 11 35 12 36 13 37 14 38 15 39 16 40 17 41 18 42 19 43 20 44 21 45 22 46 23 47 24 48

49 73 50 74

LBL

Pos COL

ENGINE ECU LBL

ENGINE ECU

Pos COL

RED/BLU 238

CAVITY

RED/BLU 238

WHT/BLU

RED/BLU 238

CAVITY

ORG/BLK 45

ENGINE ECU 1 25 2 26 3 27

ENGINE ECU

ENGINE HARNESS

LBL

Pos COL

LBL

BLK/ORG 1D

73 BLK/ORG 1D

BLK/ORG 1D

74 CAVITY

BLK/ORG 1D

75 BRN/RED

RED/BLU 238

BLK/ORG 1D

76 BLK/PNK

CAVITY

PUR/BLK

77 PUR/WHT

GRN

CAVITY

GRY

78 CAVITY

WHT/YEL

CAVITY

79 PUR

BLU/GRN 116

BLK/GRN 211

CAVITY

80 CAVITY

CAVITY

BLK/WHT

81 WHT

CAVITY

82 WHT/RED

CAVITY

WHT/GRN 210

CAVITY

83 WHT

BLU/ORG 50

CAVITY

84 BLK/TAN

BLK/YEL 243

CAVITY

85 BLK/TAN

CAVITY

TAN/ORG

TAN/YEL 244

86 CAVITY

CAVITY

TAN/GRN

CAVITY

87 CAVITY

BLU

TAN/YEL

CAVITY

88 PNK/BLK 239

CAVITY

89 CAVITY

CAVITY

90 CAVITY

PUR/ORG 48

CAVITY

91 CAVITY

CAVITY

92 CAVITY

CAVITY

93 CAVITY

YEL

GRN

CAVITY

94 TAN/YEL 244

CAVITY

95 CAVITY

TAN/BLK 40

CAVITY

96 CAVITY

GROUND-1

GROUND-1 Pos COL

3/8 RING

LBL

BLK/ORG 1D

GROUND-2 GROUND-2 Pos COL

3/8 RING

ENGINE ECU CAN

COL

Pos

COL

CAVITY

CAN RESISTOR

CAVITY

Pos

COL

CAVITY

YEL

CAVITY

GRN

CAVITY

3 4 5 6 7 8 9 10 11 12

13 14 1516171819 202122 23 24

CAN RESISTOR 2

A C

CAN RESISTOR 2

RESISTOR PACK

-A-

Pos

COL

YEL

GRN

CAVITY

A C

LBL

BLK/ORG 1D

Pos

ENGINE ECU CAN

CAN RESISTOR

RESISTOR PACK 2

-B-

ID0361095

336

ELECTRICAL DIAGRAM ENGINE HARNESS

DOC TEMP SENSOR Pos COL

LBL

BLK/BLU

RED/WHT

YEL

GRN

DOC TEMP SENSOR SCR NOX SENSOR

RED/WHT

BLK/BLU

YEL

LBL DOC NOX SENSOR

Pos COL

1 3 4 2

Pos COL

GRN

SCR NOX SENSOR

BLACK

LBL

RED/WHT

BLK/BLU

YEL

GRN

1 3 4 2

DOC NOX SENSOR

BLACK

Pos COL

LBL

TAN/BLK

BLK/GRN

211

CAC TEMP SENSOR

DOSING INJECTOR Pos

COL

PUR/WHT

PUR/BLK

A B

1 3 4 2

CAC TEMP SENSOR

GRAY

SCR TEMP SENSOR Pos COL

LBL

BLK/BLU

RED/WHT

YEL

GRN

SCR TEMP SENSOR

1 3 4 2

DOSING INJECTOR

GRAY

-B-

-C-

ID0361095

337

ELECTRICAL DIAGRAM ENGINE HARNESS

DEF TANK HEAT VALVE Pos

COL

BLK/WHT

CAVITY

WHT/RED

LINE HEATER 1

LINE HEATER 3

Pos

COL

Pos

COL

TAN/ORG

TAN/YEL

BLK/TAN

LINE HEATER 3

LINE HEATER 1

DEF TANK HEAT VALVE

DEF SUPPLY MODULE Pos COL

LINE HEATER 2

TAN/GRN

BLK/TAN

DEF SUPPLY MODULE

Pos COL

LINE HEATER 2

6 5 4 3 2 1 121110 9 8 7

CAVITY

BLU/GRN

BLU

BLK/GRN

RED/BLU

BLK/BLU

CAVITY

GRY

PUR

GRN

WHT

BLK/WHT

LBL 116 211 1B

RESISTOR PACK 3

CAN RESISTOR 1 Pos

COL

YEL

GRN

CAVITY

CAN RESISTOR 1

A C

TO DEF TANK TO DEF TANK Pos COL

-C-

4 3

1 2

YEL

GRN

BLK/BLU

RED/WHT

ID0361095

338

ELECTRICAL DIAGRAM ENGINE HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

ENGINE HARNESS

215-2346

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0361095

339

340

ELECTRICAL DIAGRAM

JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS WRENCH ROTATE WRENCH ROTATE CCW CW

L24 PUR (118) REAR WRENCH CLAMP

REAR WRENCH UNCLAMP

L17

L18

BLK/RED (1A) A B

YEL/RED (126)

PUR/GRN (134) A B

L25 PUR (118)

PUR/YEL (135) A B

BLK/RED (1A) A B

YEL/BLU (127)

TO PIPELOADER HARNESS

-LLPINS

-A-

BLU/WHT (101)

PUR (118)

YEL/RED (126)

BRN/YEL (125)

YEL/BLU (127)

BLU/GRN (128)

B C

G F

GRN (120)

H A

BLU/YEL (129)

TAN/ORG (230) BRN/ORG (124)

T S

CAVITY PLUG

FRONT WRENCH CLAMP

L15

FRONT WRENCH UNCLAMP

L16

TAN/WHT (137) CAVITY PLUG

GRN/BLU (130) GRN/ORG (131)

B A

BLK/RED BRN/ORG BLK/RED BRN/YEL (124) (125) (1A) (1A)

PUR/WHT (100)

BLK/RED (1A)

CAVITY PLUG

B A

BLU (121) PUR/GRN (134)

TAN/GRN (136) GRA (119) PUR/YEL (135)

ID0229875

341

ELECTRICAL DIAGRAM

JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS

PIPE GRIP OPEN

PIPE GRIP CLOSE

L19

L20 SHUTTLE STOP SHUTTLE STOP UP DOWN

L13

L14

BLK/RED (1A) PUR/WHT A B (100)

GRN (120)

BLU/WHT (101)

GRN (120)

A B

GRN/ORG (131)

A B

GRN/BLU (130)

A B

BLK/RED (1A)

BLU (121) A B

BLU/GRN (128)

PIPE LIFT UP

L21

BLU (121)

-A-

A B

BLU/YEL (129)

PIPE LIFT DOWN

L22

GRA (119) A B

B A

BLK/RED (1A)

B A

TAN/GRN TAN/ORG TAN/WHT (230) (136) (137)

LUBE

L23

TAN/ORG (230)

SHUTTLE EXTEND

SHUTTLE RETRACT

L26

L27

ID0229875

342

ELECTRICAL DIAGRAM

JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

PIPE LOADER VALVE HARNESS

215-1485

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0229875

343

344

ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS

TO PRESSURE TRANSDUCER

MT4 BLU/GRN YEL/BLK (89) B C

(116) GRA/BRN (49)

2.0 CAVITY PLUG

BRN/RED (185) BRN/BLU (184) WHT/GRN (102)

ORG (12) GRA/BRN (49) YEL/BLK (89)

BLU/GRN (116)

-TTTO FRAME HARNESS

-ACAVITY PLUG CAVITY PLUG

-RR-

CAVITY PLUG

BLK/RED (1A)

CAVITY PLUG

D B

WHT/BLK (55)

ID0247948

345

ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS

TO INNER ROTATION

TO DRILL FLUID

L35, L36

L38

WHT/GRN (102)

BLK/RED (1A)

YEL (189)

ORG/WHT (187)

GRN (188)

1 ORG/WHT (187)

DIAGNOSTIC CONNECTION

J4 NC (1)

(2)

WHT (58)

(5)

BLK (12)

GRA (57)

BLU (1A)

3 4 5

PIN #

(3)

12 11 10

-A-

(4)

TO CONTROLLER

PIN #

GRN (188)

ORG (12)

ORG/WHT (187)

BLK/RED (1A)

YEL (189)

WHT/BLK (55)

CAVITY PLUG

GRA (57)

BRN/RED (185)

WHT (58)

BRN/BLU (184)

ID0247948

346

ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS REF PART NO. NUMBER

215-1487

QTY

DESCRIPTION

REMARKS

AT VALVE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0224405

NOTE:

ID0247948

347

348

ELECTRICAL DIAGRAM JUNCTION BOX HARNESS HOSETRACK LBL

PUR/WHT 192

BLK/RED 1A

ORG

BLK/BLU 1B

E F

TAN/WHT 233 RED/BLK 18

PUR/GRN 85

GRY/PUR 158

PUR/ORG 105

BRN/RED 76

PUR/BLK 77

M N

BLK/RED 1A CAVITY

CAVITY

HOSETRACK

12 P

B J K

DIVERSION VALVE 1

LBL

239

TAN/YEL

244

RED

GRY/YEL

BLK

GRY/BLK

BLK/RED

YEL/RED

BLK/BLU

ORG/BLK

CAVITY

WHT/PUR 71

YEL/BLK

RED/WHT 98

WHT/GRN 102

BLU/GRN

WHT/ORG 139

116

BRN/RED 185

WHT/BLK 226

BRN/BLU

GRY/BLU 223

6 7

GRY/BLK 224 WHT/BLK 55

WHT/BRN 75

PUR/ORG 105

BRN

LGRN

204

PUR/WHT 192

BRN/WHT 173

PUR/ORG 48

GRY/YEL 84

GRY/ORG 83

K L B

GRY/PUR 158

BRN/RED 76

BLU/ORG 50

C N

D O P

X J

CAB JUMPER

T S

U V W

R X

Z Y

W V H

E Q

-A-

F S R

184

CAB HRNS 31

31 30 29 28

18 17 16 27

19 7 6 15 26

20 8 2 1 5 14

9 3 4 13 25

21 10 11 12

22 23

C1 C1 Pos COL A YEL

BLU/ORG 81

BLU/YEL

28 29

TAN/RED 59 ORG 12

YEL/RED 176

GRY/BRN 49

LBL

CAB HRNS 23

RED CAVITY

RED/BLK 18

S U

WHT/BLU 225

CAVITY

BLK/RED

CAVITY

ORG/GRN 13

19 20

108

GRY

ORG/GRY 197

PUR/GRN 85

PUR/BLK 62 CAVITY

GRY

Pos COL

PUR/BLK

CAB JUMPER

LBL

WHT/BLK 11

DIVERSION VALVE 2 Pos COL

TAN/WHT 233

BRN

BLK/RED

LBL

YEL/BLK

108

PNK/BLK CAVITY

Pos COL

CAB HRNS 31

RED

GRY

DIVERSION VALVE 2 CAB HRNS 23

LBL

B A

DIVERSION VALVE 1

Pos COL

B A

Pos COL

GRN CAVITY

B C

ID0361786

349

ELECTRICAL DIAGRAM

DIAGNOSTIC

JUNCTION BOX HARNESS

Pos COL

LBL

BLK/BLU

ORG/GRN 13

YEL

CRANE ENABLE

Pos COL

LBL

GRN CAVITY

GRY

CAVITY

GRY/BLK 51

G H

CAVITY CAVITY

ORG/GRN 13

CRANE ENABLE

AUX LIGHTS

AUX LIGHTS Pos

COL

LBL

NONE-1 BLK

NONE-2 BLK

DIAGNOSTIC

NONE-3 GRN/YEL 229 NONE-4 GRN/YEL 229

ACC SOCKET

Pos COL B A

LBL

RED/WHT 14

BLK/RED

A J H

F G

POWER SOURCE Pos COL

LBL

POWER SOURCE

POWER +

GRN

2 3

CAVITY

POWER + Pos COL LBL

CAVITY CAVITY

PUR

YEL/RED

176

CAVITY

YEL

8 7

6 5

1 2

3 4

RED 2A

POWER POWER -

Pos COL LBL

STROBE Pos COL

LBL

BRN

BLK/RED 1A

BLK 1

STROBE B A

-A-

-B-

ENGINE/FRAME 21 Pos COL

LBL

A B

ORG BLK/RED

12 1A

ORG/GRN CAVITY CAVITY

BLU

BLK/BLU

ORG/BLK

WHT/BRN

BRN WHT

K L

WHT/ORG

139

PNK/BLK

239

BLK/PNK

GRY/YEL

GRY/BLK

YEL/RED

TAN/YEL

244

WHT/PUR

GRN/WHT

228

RED

ENGINE/FRAME 31

ENGINE/FRAME 31 LBL

ENGINE/FRAME 31 Pos COL

LBL

Pos COL

BLU/ORG

BLU/ORG 106

CAVITY

PUR/ORG 48

WHT/GRN 102

BRN/RED 185

BLU/YEL

BRN/BLU 184

BLU/ORG

GRY/ORG 83

BLU/GRN 116

GRY/YEL

YEL/BLK

TAN/RED

YEL/BLK

LGRN

204

GRY/BRN 49

PUR/BLK

RED/BLK

ORG/GRY 197

GRY/BLK

224

TAN

CAVITY

GRY/BLU

223

GRY

CAVITY

WHT/BLK

226

GRN/YEL

229

WHT/BLU 225

BRN/WHT 173

W B

WHT/BLK

K G

LBL

Pos COL

M 21 10 22 23

11 12 24

20 9 3 4 13 25

8 2 1 5 14

31 19 7 6 15

D 18 17

29 28

ENGINE/FRAME 21 ENGINE/FRAME 31

ID0361786

350

ELECTRICAL DIAGRAM JUNCTION BOX HARNESS

Pos COL

LBL

Pos COL

LBL

BLK/RED 1A

Pos COL

RED/WHT 98

Pos COL

LBL

WHT

30 GRN

227

Pos COL

LBL

GRY

108

ORG

PUR/GRN 85

ORG

BLK/PNK 69

85 GRN/WHT 228

PUR/GRN 85

BRN

TAN

WHT/BLK 11

86 BLK/RED 1A

BLU/ORG 106

BLU

GRY/BLK 51

PUR

87 GRN/YEL 229

2 4 1

85 87a 86

-B-

FUSE BLOCK 2 Pos COL

LBL

RED

BRN

RED/WHT 14

GRN

227

RED

ID0361786

351

ELECTRICAL DIAGRAM JUNCTION BOX HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

JUNCTION BOX HARNESS

215-2351

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0361786

352

ELECTRICAL DIAGRAM CAB HARNESS

K16 K12

Pos COL

LBL

Pos COL

30 BLU

86 BLK/RED 1A

Pos COL

RED

ORG/BRN 19

ORG/YEL 15

RED/BRN 29

WHT/BLK 11 2 PUR/ORG 220 3

GRY

2 4

RED

ORG

RED/BLK 18

GRY/RED 216 4

BLU

ORG

GRY/ORG 22

ORG

RED/BLU 17

RED/YEL 20

ORG

RED/BLU 17

RED/YEL 20

7 8

ORG/BLU 10 ORG/GRN 13

FUSE C

Pos COL

1 2

LBL

RED/WHT 98 ORG 12

30 3 5 2 4 1

LBL

GRY

ORG

BLK/RED 1A

ORG

BLK/RED 1A

ORG

BLU/BLK 202

ORG/WHT 99

85 87a 86 87

FMS

K14

K10 Pos COL

Pos COL

LBL

1 2

LBL

TAN/BLK 113 ORG 12

1 1

BLK/RED 1A BLK/RED 1A

YEL/RED 44

ORG

RED/BRN 29

ORG

RED/GRN 16 GRN/RED 34

ORG

PNK/BLK 72

4 5

3 5 2 4 1

K13

K9A Pos COL

Pos COL

LBL

BLK/RED 1A

WHT/BLK 11

YEL/RED 44

WHT

LBL

BLK/RED 1A

2 4 1

WHT/ORG 111

IGN AND ACC RELAY

Pos COL

LBL

Pos COL

LBL

BLU

97A

ORG/BLK

10A

RED

BLK/RED 1A CAVITY

ORG/WHT

CAVITY

RED

BLK/RED

RED

ORG

BLK/RED 1A

BLK/RED

BLU/YEL 97

ORG/BLU

10 A B OMRON

3 2 4 1

BLK/RED 1A

WHT/RED 142

G8VA-1A4T -R01-DC12

3 F

FMS

LBL

F E

BLK/RED 1A

ORG/BLK 45

WHT

K16

D C B A

SEAT TIMER Pos COL

K15

K8 Pos COL

SEAT TIMER

ORG/GRN 13

5 2 4 1

YEL/RED 44

BLK/RED 1A

C D OMRON

IGN AND ACC RELAY

K9 Pos COL

B A OMRON

G8VA-1A4T -R01-DC12

Pos COL

FUSE F

FUSE E

K15 K11

FUSE D

LBL

BLK/RED 1A GRY/PUR 158

WHT/BLK 11

86 BLK/RED 1A 87 YEL

3 4

2 4 1

ORG/BLU 10

ORG

85 87a 86

FUSE F

RED/ORG 21

ORG

LBL

85 TAN/RED 59

FUSE E LBL Pos COL

TAN/RED 103

FUSE D LBL Pos COL

LBL

FUSE C Pos COL

LBL

K14

WHT/BRN 124

BLK/RED 1A

YEL/BLU

YEL/WHT 183

LBL

ORG/GRN 13

BLK/RED 1A

BLU/YEL

WHT/RED 23

2 4 1

K13

177

K12

K7 Pos COL

K11

LBL

WHT/BRN 124

2 4 1

BLK/RED 1A

PUR/WHT 192

PUR/RED 193

ORG

Pos COL

LBL

K10

1 K9A K9

K6 1

GRY/PUR 158

2 3

ORG ORG

12 12

ORG

GRY/PUR 158A

-A-

3 5 2 4 1

K8 K7

ID0362027

353

ELECTRICAL DIAGRAM CAB HARNESS JOYSTICK Pos COL

LBL

BLU/GRN 116

YEL/BLK

3 4

TAN/GRN 115 CAVITY

5 6

GRY/GRN 114 CAVITY

CAVITY

PUR/RED 104

BLK/YEL

BLU/GRN 116

BLK/WHT 54

YEL

JOYSTICK 12 11 10 9 8 1 2

150

3 4 5 6

IGNITION SW Pos COL

LBL IGNITION SW

RED

WHT/BLK 11

ORG/WHT 9A

ORG/BLK 10A

ENGINE OVERRIDE

CAVITY

Pos COL

LBL

CAVITY

PNK/BLK

239

TAN/YEL

244

TAN/RED

6 5 4

1 2 3

ENGINE OVERRIDE A

TRACKER CONTROL 1

BLK/BLU

2 3

BLK/BLU

TAN/RED

BLK/BLU

TRACKER CONTROL 1 Pos

E-STOP

E-STOP Pos COL

COL

LBL

TAN/RED

103

LBL

ORG/GRN 13

YEL/RED 44

B A

TRACKER CONTROL 2 TRACKER CONTROL 2 AT/JT LBL

ORG

B C

BLU/GRN 116 YEL/BLU 177

YEL/WHT 183

BLK/BLU 1B

GRN/BLU 112

Pos

COL

LBL

BLK/RED

F E D C B A

AT/JT

Pos COL

MCH CONTROL1 DIODE BLOCK Pos COL

LBL

RESISTOR BLOCK

Pos

COL

Pos COL

LBL

YEL

B C

GRN CAVITY

WHT/ORG 139

YEL/PUR

109

MCH CONTROL 2

GRN/RED 34

YEL/PUR

109

Pos

COL

RED/WHT 98

YEL/PUR

109

YEL

WHT

GRY

108

123

5 6

GRY

108

GRN CAVITY

5 6

BRN CAVITY

CAVITY

CAVITY CAVITY

WHT/BRN 124

BLU/WHT 167

WHT/BRN 124

WHT/RED 23

9 10

GRN/WHT 168 WHT/ORG 94

YEL/RED

WHT/RED 95

WHT/RED 23

WHT/BLU 96

DIODE BLOCK

MCH CONTROL 2

9 10 11 12

MCH CONTROL1

A C

RESISTOR BLOCK

MCH CAP

-C-

-A-

-B-

ID0362027

354

ELECTRICAL DIAGRAM CAB HARNESS CONTROLLER L-Y Pos COL

CONTROLLER L-Y

GRY/ORG

LBL Pos COL 83 S1 ORG/GRY

WHT/BRN

TAN/BLK

113

TAN/WHT

PNK/WHT

M1 GRY/YEL

BRN/BLU

184

M2 BLK/BLU M3 CAVITY

PNK/BLU

BLU/GRN

116

N1 BLU/ORG

W1 BRN/RED

185

N2 GRY/RED

234 W2 YEL/BLK 71 W3 BLK/BLU 82 X1 BLU/BLK

236 X2 177 X3

RED/BLU

A2 PUR/GRN

GRN/BLK

A3 WHT/BLK

R2 PUR/BLK

173 Y1 77 Y2

RED/GRN

B1 BRN/RED

G1 TAN

117

R3 TAN/RED

103 Y3

RED/GRN

B2 YEL/PUR

109 G2 TAN/RED

140

N3 WHT/PUR P1 BLU/YEL P2 PUR/YEL P3 YEL/BLU R1 BRN/WHT

LBL 197

W1 W2 W3 T1

R1 R2 R3

N1 N2 N3

M1 M2 M3 L1

CAVITY

TO J1939 A/C UNIT

Pos COL

LBL 204

WHT

Pos COL

LBL

BLU/RED

BLK

GRY/BLK 39

GRN

204

GRY

GRY/GRN 206

GRN

WHT/ORG 208

BRN

WHT/PUR 210

GRY/YEL 38

WHT/YEL 212

GRN

203

A/C UNIT

RED

202

YEL

F A E

CONTROLLER L-Y

CONTROLLER A-K

CONTROLLER A-K Pos COL A1

LBL Pos COL

LBL

GRY

119

GRY/WHT

TAN/ORG

178

CAVITY

CONTROLLER A-K K1 K2

B3 TAN/GRN

115 G3 WHT/GRN

H1 H2 H3

C1 PUR/ORG

105 H1 PUR

118

C2 YEL/GRN

C3 GRY/GRN

107 H2 WHT/RED 114 H3 CAVITY

E2 E3

D1 BLU

121 J1

PNK

141

D2 BRN/YEL

112 J2

WHT

D3 TAN/BLU

182 J3

PUR/RED

104

E1 GRN

120 K1 YEL/RED

176

E2 BRN/ORG

110 K2 CAVITY

E3 BLK/WHT

K3 TAN/YEL

G1 G2 G3 F3

D1 D2 D3 C1 C2 C3 B1

179

-C-

RESISTOR CAP

205 31

4 3

1 2

500 OHM 1/4 WATT 6202105

ORG/BRN 19

GRY/ORG 22

Pos COL

BLK/BLU

ORG/BRN 19

TO J1939

GRY/YEL 38

WHT/BRN 75

GRY/BLK 39

-ELBL

C1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

4 3

1 2

USB PROG CAP USB PROG Pos COL

LBL

RED

202

2 3

GRN WHT

203 204

4 5

CAVITY CAVITY

GRY

205

USB PROG 1 2 3

-B-

6 5 4

-D-

ID0362027

355

ELECTRICAL DIAGRAM CAB HARNESS

ALED/DLED

ALED/DLED Pos COL

4 3

1 2

LBL

PNK/BLK 72

STATUS LEDS

2 3

BLK/BLU 1B BLK/BLU 1B

Pos COL

LBL

WHT

PNK

TAN/RED 140

141

STATUS LEDS 7 8 9 10 11 12 6 5 4 3 2 1

1 COL

LBL 15

BLK/RED

BRN/WHT 173

6 7

CAVITY CAVITY

BLK/RED 1A

9 10

BLK/RED 1A BLK/RED 1A

BLK/RED 1A

DIAGNOSTIC Pos

COL

1 BRN

DIAGNOSTIC 2 WHT

BRN WHT

AUX BORE

3 BLU

BLU

Pos COL

4 BLK

BLK

WHT/ORG 94

5 GRY

GRY

WHT/RED 95

BLU/ORG 81

BLU/YEL

GRY/ORG 83

ACCESSORY SOCKET ORG/YEL

GRY/WHT 78

2 3

WHT/RED 79

1 4

Pos

ACCESSORY SOCKET B A

AUX BORE

E F

D A

C B

M L

LBL

GRY/YEL 84

WHT/BLU 96

H J

WHT/BLK 55 CAVITY

CAVITY

CAVITY CAVITY CAVITY

N P

AUX MOBILE AUX MOBILE Pos COL E F

C J

M L

COL BLU/RED

WARNING LIGHT 1 WARNING LIGHT 2

LBL

BLU/WHT 167

GRN/WHT 168

GRY/YEL 84

GRY/ORG 83

BLU/YEL

BLU/ORG 81 CAVITY

WARNING LIGHT 1 Pos

B H

-E-

P D

CAVITY

M N

CAVITY CAVITY

CAVITY

WARNING LIGHT 2 Pos COL ORG/BRN

-D-

LBL 19

-F-

ID0362027

356

ELECTRICAL DIAGRAM

FRAME/ENGINE 31

CAB HARNESS

TOP GAUGE HARNESS

LEFT DOME LIGHT A

ORG/GRN

BLK/RED

225

WHT/BLK

226

GRY/BLU

223

GRY/BLK

224

WHT/BLK

WHT/BRN

PUR/ORG

105

BRN

GRN

204

PUR/WHT

192

BRN/WHT

173

RED

YEL/BLK

PUR/BLK CAVITY

GRY/ORG

219

PUR/BLK

GRY/RED

216

PUR/ORG

220

YEL/BLK

TAN/RED

YEL

FRAME/ENGINE 9

CAVITY

BLK/BLU CAVITY

Pos COL R CAVITY

CAVITY

BRN

21 22

RED/BLK BLU/ORG

18 50

RED 3 ORG/GRN 13 CAVITY

PUR/ORG

RED

GRY/YEL

BLK

GRY/ORG

BLK/RED 1A

BLU/ORG

BLK/BLU CAVITY

BLU/YEL

TAN/RED

ORG

30 31

YEL/RED GRY/BRN

176 49

CAVITY

8 5

9 10 11 12 4

2 1

S T

LBL

B A

FRAME/ENGINE 9

FRAME/ENGINE 31

T S

RIGHT DOME LIGHT RIGHT DOME LIGHT

Pos COL

LBL

BLK/RED

WHT/BLU

ORG

PUR/GRN

ORG/GRN

BLK

LEFT DOME LIGHT

108

TOP GAUGE HARNESS

LBL

GRY

COL

Pos COL

LBL

Pos

LBL

Pos COL

R X

Z Y

21 10 22 23

11 12 24

4 13 25

8 2 1 5 14

31 19 7 6 15

30 18 17

29 28

16 27

Pos COL

LBL

ORG/GRN 13

BLU/YEL

YEL

GRN CAVITY

SEAT SWITCH 1

9 3

FRAME 3P

SEAT SWITCH Pos COL

FRAME 3P

B C

-F-

-G-

ID0362027

357

ELECTRICAL DIAGRAM CAB HARNESS

SHUTTLE STOP PIPELOADER

FRAME/ENGINE 23 Pos COL

LBL

PNK/BLK

239

CAVITY

WHT/BLK

PUR/BLK

197

ORG/GRY CAVITY

TAN/YEL

244

GRY/YEL

GRY/BLK

YEL/RED

ORG/BLK

WHT/PUR

YEL/BLK

RED/WHT CAVITY

BLU/GRN

116

WHT/ORG

139

GRY/PUR

158

TAN/WHT

233

PUR/YEL

236

BRN/RED

185

BRN/BLU

184

FRAME/ENGINE 23

K L B

M C N

D O P

X J

BLU/WHT 101

ORG

GRY/RED 234

PUR/WHT 100

BLK/RED 1A

YEL

E F

BLU 121 YEL/BLU 127

GRN

BLU/BLK 93

GRY

119

PUR

118

GRN/BLK 92

A 1

TAN

TAN/RED 59

Pos COL A ORG

LBL 12

BLK/BLU 1B

TAN/BLU 253

TAN/RED 59

BLK/BLU 1B

HORN BUTTON A

SHUTTLE STOP

117

BLU/WHT 101 RED/BLK 18 WHT 80

Pos COL

LBL

ENGINE THROTTLE

BRN/ORG

110

Pos COL

LBL

WHT/RED 79

ORG

BLU/ORG

WHT

138

TAN/YEL

244

TAN/YEL PUR/ORG

244 48

CAP

BLK/BLU 1B

S T

GRY/WHT 78 TAN/RED 140

WHT/ORG

111

WHT

138

2 3

PUR/WHT 100

BRN/YEL

112

TAN/RED

BRN

TAN/RED

BRN/YEL 125

BLK

WIRE LINE

123

Pos COL

PIPELOADER

H G

X J

L B

S R

E Q

LBL

TAN/RED

1 2

GRN YEL

BLK/BLU

GRY/PUR 158

TAN/RED

ORG

BLK/BLU

BLK/BLU 1B CAVITY

WIRE LINE

M C

A F

T S

TAN/RED 59

O P

120

A HORN BUTTON

122

MANUAL SWITCH

A E

LBL

V V

LBL

Pos COL

W H

Pos COL

D O

6 5 4

1 2 3

ENGINE THROTTLE

MANUAL SWITCH

CAB SW Pos

COL

1 BRN BRN 3 BLU BLU 4 BLK BLK

CAB SW 3

-G-

-H-

ID0362027

358

ELECTRICAL DIAGRAM CAB HARNESS

REAR WRENCH ROTATE

PIPE GRIP

PIPE LIFT

Pos COL

LBL

Pos COL

ORG

WHT/ORG 111

Pos

COL

LBL

GRN

120

BLU

121

BRN/YEL

125

GRN

120

BLU

121

ORG

WHT/ORG 111

ORG

WHT/ORG 111

ORG

BLU/BLK 93

BLU/BLK

BRN

123

BLK/RED 1A

WHT/RED 142

BRN

123

GRN/BLK 92

TAN/RED

TAN/RED 59

TAN/RED

A B

TAN/RED 59 BLK/BLU 1B

TAN/RED 59

BLK/BLU

TAN/RED 59

BLK/BLU

TAN/RED

BLK/BLU 1B

TAN/RED 59

BLK/BLU

BLK/BLU 1B

BLK/BLU

FRONT WRENCH CLAMP

LBL

Pos

COL

LBL

ORG

PUR

118

PUR

118

ORG

BLU/BLK

BLK/RED

GRN/BLK

TAN/RED

BLK/BLU

TAN/RED

BLK/BLU

REAR WRENCH ROTATE A

PIPE LIFT

PIPE GRIP A

DRILL PARK

REAR WRENCH CLAMP Pos

COL

LBL

YEL/BLU

127

LUBRICATOR

ORG

Pos COL

LBL

ORG

Pos COL

LBL

ORG

GRY

108

GRY

119

YEL

122

GRY

119

PIPE SHUTTLE

SPINDLE BRAKE

Pos COL LBL 1 WHT/ORG 111

Pos COL

ORG/WHT 99

PUR/RED 193

TAN/RED

YEL/PUR

109

TAN/RED 59

TAN

117

ORG

TAN/RED

TAN/RED 103

TAN/RED 59

TAN

117

TAN/RED 59

BLK/BLU

TAN/RED 103

BLK/BLU 1B

WHT/ORG 111

TAN/RED 59

BLK/BLU

BLK/RED

BLK/BLU 1B

WHT/ORG 111

BLK/BLU 1B

TAN/RED

TAN/RED 59

BLU/BLK

BLK/BLU 1B

BLK/BLU

TAN/RED 59

BLK/BLU 1B

WHT/RED 142

TAN/RED 59

BLK/BLU

GRN/BLK

BLK/BLU 1B

BLK/BLU

A B

TAN/RED BLK/BLU

59 1B

TAN/RED 59

TAN/RED

BLK/BLU

LBL

SPINDLE BRAKE A

LUBRICATOR

DRILL PARK A

PIPE SHUTTLE A

BLK/BLU

REAR WRENCH CLAMP

RESUME/SET

-H-

Pos COL

LBL

ORG

TAN/WHT 56

BLU/GRN 116

RESUME/SET A

TAN/RED 59

BLK/BLU 1B

TAN/RED 59

BLK/BLU 1B

-J-

ID0362027

359

ELECTRICAL DIAGRAM CAB HARNESS

FRONT DRILL FRAME TILT COL

LBL

GRY/BLK

224

ORG

GRY/BLU

223

TAN/RED

A 1

BLK/BLU

FRONT DRILL FRAME TILT

REAR DRILL FRAME TILT

BLK/BLU

Pos

COL

LBL

TAN/RED

WHT/BLK

226 REAR DRILL FRAME TILT

BLK/BLU

ORG

WHT/BLU

225

TAN/RED

BLK/BLU

TAN/RED

BLK/BLU

SPINDLE GAUGE

SPINDLE GAUGE Pos COL

-K-

Pos

LBL

ORG/BRN 19

TAN/WHT 233

BLK/BLU 1B

C B A

SPINDLE GAUGE LIGHT Pos

COL

LBL

TAN/RED

BLK/BLU

SPINDLE GAUGE LIGHT B A

12S Pos COL

12S CAP

LBL

TAN/RED 59

BLK/BLU

GRN/BLU 112

TAN/YEL

BLU/GRN 116

YEL/BLK

12S

179 7

9 10 11 12

ORG/BRN 19

PUR/BLK 77

9 10

TAN/BLU 182 CAVITY

TAN/ORG 178

GRY/BRN 49

VARIABLE ROTATION POT VARIABLE ROTATION POT Pos

COL

LBL

BLU/GRN

116

WHT/GRN

YEL/BLK CAVITY

FLUID FLOW POT Pos COL

LBL

BLU/GRN

116

BLK/YEL

YEL/BLK

YEL

150

D C B A

FLUID FLOW POT D C B A

-J-

ID0362027

360

ELECTRICAL DIAGRAM CAB HARNESS BLOWER SPEED Pos COL

LBL

WHT/YEL 212

WHT

WHT/PUR 210

WHT

GRN/BLK 203

WHT/ORG 208

TAN/RED 59

A B

TAN/RED 59 BLK/BLU 1B

BLK/BLU

TAN/RED 59

BLK/BLU

201 201

BLOWER SPEED A

-K-

CLIMATE CONTROL Pos COL

LBL

GRN/BLK

203

BLU/BLK

202

BLU/BLK

202 CLIMATE CONTROL

GRN/BLK

203

A 1

GRN/BLK

203

GRY/GRN

206

BLU/BLK

202

TAN/RED

BLK/BLU

GPS

BLK/BLU

Pos COL

LBL

TAN/RED

BLK/BLU

ORG/GRN 13

BLK/BLU

BLU

97A

YEL

6 7

GRN CAVITY

CAVITY

5 6 7 8 4 3 2 1

GPS

RED

GPS CAP 8 7 6 5 1 2 3 4

GPS CAP Pos 1

CAVITY

CAVITY CAVITY

1 3 4

8 7

6 5

ESID

TO REMOTE DISPLAY

CAVITY CAVITY

ESID

CAVITY

Pos

COL

CAVITY

Pos COL

LBL

1 BRN

BRN

CAVITY

2 WHT

WHT

1 2

BLK/BLU BLK/BLU

1B 1B

3 BLU

BLU

GRY/PUR

158A

4 BLK

BLK

RED/YEL

TAN/RED

103

CAVITY

TO REMOTE DISPLAY

5 GRN/YEL GRN/YEL

A 1

HORN

WASHER MOTOR WASHER MOTOR

HORN Pos COL

1 2 2

LBL

Pos COL

LBL 1

TAN/BLU 253

BLK

BLK/RED 1A

GRY/ORG 219

ID0362027

361

ELECTRICAL DIAGRAM CAB HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

CAB HARNESS

215-2347

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0362027

362

ELECTRICAL DIAGRAM

DIODE PACK

FRAME HARNESS

2 1

TO DIODE PACK Pos COL

UMBILICAL

LBL

GRY/ORG 83

GRY/YEL 84

BLU/ORG 81

BLU/YEL

BRN/YEL 74

Pos COL

LBL

BRN/ORG 73

ORG

PUR/YEL 145

WHT/BRN 75

PUR/ORG 144

BRN

RED/BLK

CAVITY

BLK

BLU/ORG 106 CAVITY

UMBILICAL

CAP

TO DIODE PACK 1 2 3 4

8 7 6 5

BRN/WHT 173

YEL/RED

176

BLK/BLU

BLK/RED CAVITY

N P

CAVITY

C B

DRILL FLUID VOLT

J K

HYD TEMP HYD TEMP Pos COL 1

LBL

GRY/BLK 39

10 RING

Pos COL

LBL

TO AT HRNS

WHT/BLK

Pos COL

BLK/WHT

143

BRN/RED 185

BLK/RED CAVITY

BRN/BLU 184

BLK/RED 1A

CAVITY

BLU/GRN 116

CAVITY

YEL/BLK 89

GRY/BRN 49

ORG CAVITY

DRILL FLUID VOLT

ALTERNATOR

DIODE PACK.

Pos COL CAVITY A B C D

F E D C B A

LBL

TO AT HRNS

CAVITY

1 2 3 4

ORG/BLU 27 CAVITY

8 7 6 5

ALTERNATOR

TO DIODE CONN

D C B A

TO DIODE CONN Pos COL

LBL

B A

ORG/GRN 13

HYD FILTER

ORG/BLU 27

Pos COL 1

AUXILIARY LIGHT AUXILIARY LIGHT Pos COL

LBL

GRN/YEL 229

BLK

B A

LBL

GRY/YEL 38

HYD FILTER 10 RING

STROBE STROBE Pos COL

LBL

WHT/PUR 71

BLK/RED 1A

B A

COOLANT LEVEL SENSOR COOLANT LEVEL SENSOR A BC

Pos

COL

LBL

BLU/GRN

116

WHT/GRN

210

BLK/GRN

211

-A-

ID0361097

363

ELECTRICAL DIAGRAM FRAME HARNESS

TO ENGINE HARNESS WIF SENSOR

Pos

COL

LBL

BLK/YEL

243

TAN/YEL 244

RED/BLU

238

BLK/YEL 243

PUR

BLK/BLU

RED

ENGINE FUSE

139

Pos COL

LBL

WHT/ORG CAVITY

RED

RED/BLU 238

.156 RCPT

Pos COL

Pos COL LBL 1

GRN 204

WIF SENSOR

BLUE .156

BLU/ORG

LBL

GPS BATT +

BLU/GRN

116

ORG/GRY 197

Pos COL LBL

BLK/RED 1A

RED 2A

ORG/BLK CAVITY

GPS BATT +

WHT/GRN

210

PUR/ORG

3/8 RING

WHT

ORG/GRN

TAN/YEL

244

PNK/BLK

239

BLK/GRN

211

BLK/PNK

YEL

GRN

FAN SOLENOID Pos COL

FAN SOLENOID 1

30A

ENGINE FUSE

125 AMP Pos COL LBL 1

A B

RED 2A

125 AMP

GND 2

10 RING

Pos COL LBL 1

BLK 1

GND 2 1/2 RING

TO ENGINE HARNESS H

X W

K B

V C

U D

T R

164Y

17Y

Pos COL LBL

Pos COL

GRN 204

17Y

164Y BLUE .250 QDF

LBL

LGRN 204

BLUE .250 QDF

-A-

-B-

ID0361097

364

ELECTRICAL DIAGRAM FRAME HARNESS

AUX LIGHTS

THROTTLE Pos COL 1

LBL

BLU/ORG 50

2 3 3

PUR/ORG 48

TAN/RED 59

AUX LIGHTS Pos COL

LBL

GRN/WHT 228

TAN/YEL 244

ORG

PUR/ORG 48

A A

BLK/RED 1A BLK/RED 1A

THROTTLE

TAN/RED 59

BLK/RED 1A

TAN/RED 59

BLK/RED 1A

TAN/RED 59

ENGINE STOP Pos COL

LBL

ORG/GRN 13

YEL/RED 44

ENGINE STOP B A

THROTTLE 2 THROTTLE 2 Pos COL

LBL

TAN/RED 59

BLK/RED 1A

DRILL FRAME UP 2 DRILL FRAME UP 2 A

DRILL FRAME DOWN 2 A

DRILL FRAME DOWN 2 Pos

COL

LBL

A B

WHT/BLK BLK/RED

226 1A

DRILL FRAME UP 1

ROTATION PUMP Pos COL

LBL

BLK/RED 1A

PUR/YEL 145

PUR/ORG 144

BLK/RED 1A

Pos

COL

LBL

GRY/BLK

224

BLK/RED

DRILL FLUID PUMP

LBL

BLK/RED 1A

BRN/YEL 74

BRN/ORG 73

BLK/RED 1A

THRUST PUMP D C B A

Pos COL

LBL

WHT/BLU

225

BLK/RED

DRILL FRAME UP 1 Pos COL A GRY/BLU

LBL 223

BLK/RED

TO CRANE TO CRANE

D C B A

THRUST PUMP

DRILL FRAME DOWN 1 DRILL FRAME DOWN 1

ROTATION PUMP

Pos COL

LBL

BLK/RED

BLK/WHT CAVITY

CAVITY

CAB SWING IN 2 CAB SWING IN 2 Pos COL

143

Pos COL

LBL

GRY

BLK/RED 1A

LBL

PUR/BLK 62

BLK/RED 1A

CAB SWING IN 1 CAB SWING IN 1 A

DRILL FLUID PUMP

Pos COL

LBL

YEL/BLK 61

BLK/RED 1A

HOIST 2 D C B A

Pos COL LBL A

TAN 47

GRY 52

HOIST 2 B A

HOIST 3 Pos COL

LBL

BLU

YEL/RED 44

BLK

HOIST 3

C B A

-B-

-C-

ID0361097

365

ELECTRICAL DIAGRAM

JBOX 21

FRAME HARNESS

JBOX 21 H

K B

V A

M E

N S

Pos COL A ORG

LBL 12

BLK/RED

ORG/GRN 13

D E

CAVITY CAVITY

BLU

BLK/BLU

ORG/BLK 45

J K

WHT/BRN 75 BRN 31

WHT

WHT/ORG 139

PNK/BLK

239

BLK/PNK

GRY/YEL

GRY/BLK

YEL/RED

TAN/YEL

244

WHT/PUR 71

GRN/WHT 228

RED

JBOX 8 Pos COL 1 2

JBOX 8 1 2 3 4 8 7 6 5

LBL

GRN CAVITY CAVITY

CAVITY

PUR

6 7

YEL/RED 176 CAVITY

YEL

JBOX 1S JBOX 1S

-C-

Pos COL LBL 1

JBOX 1P

BLK 1

JBOX 1P Pos COL LBL 1

RED 2A JBOX 31 Pos COL

JBOX 31

30 29 28

18 17 16 27

31 19 7 6 15 26

8 2 1 5 14

20 9 3 4 13 25

21 10 11 12 24

22 23

LBL

BLU/ORG 50

2 3

PUR/ORG 48 WHT/BLK 55

BLU/ORG 81

TAN/RED 59

YEL/BLK

PUR/BLK 62

GRY/BLK 224

GRY/BLU 223

WHT/BLK 226

WHT/BLU 225

12 13

BLU/ORG 106 CAVITY

BLU/YEL 82

15 16

GRY/ORG 83 GRY/YEL 84

LGRN

RED/BLK 18

TAN

GRY

GRN/YEL 229

22 23

BRN/WHT 173 CAVITY

BRN/RED 185

BRN/BLU 184

BLU/GRN 116

YEL/BLK

GRY/BRN 49

29 30

ORG/GRY 197 CAVITY

CAVITY

204

ID0361097

366

ELECTRICAL DIAGRAM FRAME HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

FRAME/ENGINE HARNESS

215-2348

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0361097

367

368

ELECTRICAL DIAGRAM JT/AT100M1 PIPELOADER JUMPER CABLE

1 TO CAB HARNESS

TO PIPELOADER

-DD-

-CC-

PINS

ORG {12}

GRA {119}

GRA/RED (234)

PUR {118}

BLK/RED {1A}

GRN/BLK {92}

YEL {122}

TAN {117}

BLU {121}

YEL/BLU (127)

GRN {120}

BLU/BLK {93}

BLK/BLU {1B}

ORG {12}

GRA {119}

BLK/BLU {1B}

GRA/WHT {78}

GRA/RED (234)

PUR {118}

GRA/WHT {78}

TAN/RED {140}

BLK/RED {1A}

GRN/BLK {92}

TAN/RED {140}

PUR/WHT {100}

YEL {122}

TAN {117}

PUR/WHT {100}

BLU/WHT {101}

BRN {123}

BLU {121}

BLU/WHT {101}

BRN {123}

RED/BLK {18}

YEL/BLU (127)

RED/BLK {18}

WHT {80}

GRN {120}

WHT {80}

WHT/RED {79}

BLU/BLK {93}

WHT/RED {79}

BRN/YEL (125) BLK (1)

ID0173500

369

ELECTRICAL DIAGRAM JT/AT100M1 PIPELOADER JUMPER CABLE REF PART NO. NUMBER

214-530

QTY

DESCRIPTION

REMARKS

PIPELOADER JUMPER CABLE

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0224405

NOTE:

ID0173500

370

ELECTRICAL DIAGRAM INNER ROTATION HARNESS RESISTOR MODULE D C B A

RESISTOR MODULE Pos COL

LBL

BLU/GRN

116

GRN/BLU

112

CAVITY

YEL/BLK

INNER ROTATION SWITCH

Pos

COL

LBL

GRN/BLU

112

TAN/YEL

179

WHT

INNER ROTATION SWITCH

BLU/GRN

WHT

ORG/BRN

TAN/RED

BLK/BLU

TAN/RED

BLK/BLU

CAP

INNER ROT JOG INNER ROT JOG Pos COL

A C

116

LBL

BLU/GRN 116

TAN/ORG 178

YEL/BLK

B C

89 INNER ROT TACH

INNER ROT TACH

C B A

Pos COL

LBL

ORG/BRN 19

PUR/BLK 77

BLK/BLU

LIGHT

Pos COL

B A

LBL

BLK/BLU 1B

TAN/RED 59 INNER ROT POT Pos COL

INNER ROT POT D C B A

LBL

BLU/GRN 116

TAN/BLU 182

YEL/BLK 89

CAVITY INNER ROT PRESS GAUGE

INNER ROT PRESS GAUGE C B A LIGHT 1

12 11 10 9

B A

COL

LBL

ORG/BRN

GRY/BRN

BLK/BLU

LIGHT 1 Pos COL

TO CAB HARNESS

Pos

LBL

TAN/RED 59

BLK/BLU 1B

TO CAB HARNESS Pos COL

LBL

TAN/RED 59

BLK/BLU

GRN/BLU 112

TAN/YEL

BLU/GRN 116

YEL/BLK

ORG/BRN 19

PUR/BLK 77

TAN/BLU

CAVITY

TAN/ORG 178

GRY/BRN 49

179

182

ID0374034

371

ELECTRICAL DIAGRAM INNER ROTATION HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

INNER ROTATION HARNESS

215-2459

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0374034

372

ELECTRICAL DIAGRAM JT/AT SWITCH JUMPER

TO JT/AT SWITCH

TO MAINFRAME HARNESS Pos A

COL

LBL 12

ORG

BLU/GRN

116

YEL/BLU

177

YEL/WHT

183

BLK/BLU

Pos COL

LBL

ORG

YEL/BLU 177

WHT

BLU/GRN 116

WHT

GRN/BLU 112

TO JT/AT SWITCH

112

GRN/BLU

TO MAINFRAME HARNESS A

B C

TO INNER ROT HOURMETER (+) TO INNER ROT HOURMETER (+) Pos

COL

LBL

YEL/WHT

183

TO INNER ROT HOURMETER (-)

Pos

COL

LBL

BLK/BLU

ID0374037

373

ELECTRICAL DIAGRAM JT/AT SWITCH JUMPER REF PART NO. NUMBER

215-2460

QTY

DESCRIPTION

REMARKS

JT/AT SWITCH JUMPER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0374037

374

ELECTRICAL DIAGRAM

JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY)

ORG/BRN {235}

LINER WASHER PUMP RELAY K17

ORG {12} K17

3 5

2 4

BLK/RED {1A}

RED/BLK CAVITY {18} PLUG ORG BRN {31} {12} BLK/RED P N E BLK {1A} D M F {1} C A L G BLK/BLU B BLU/ORG K H {1B} {106} J CAVITY CAVITY PLUG PLUG BRN/WHT {173} WHT/BRN {75}

SOCS

BRN/WHT {173}

-A-

TO FRAME ENGINE HARNESS

-EEBRN {31}

TO FUEL SENDER

ID0173474

375

ELECTRICAL DIAGRAM

JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY) TO FLUID FLOW SPEED SENSOR MT2 BRN (18) 1

BLK (1B)

2 3

BLU (75)

6 3

GRN/RED {174}

BLK/RED {1A}

TO WASH WAND SWITCH S9

GRN/YEL {175}

GRN/RED {174}

BRN/WHT {173}

ORG/BRN {235} A

-A-

BLK {1}

LINER WASHER PUMP B2

TO CHECK VALVE L2

TO REVERSE WARNING ALARM LS3

BLU/ORG BLK/RED {106} {1A}

GRN/YEL {175}

BLK/RED {1A}

A B

ORG YEL {12} {60}

WORKLIGHT SWITCH S38

BLK {1}

YEL {60}

TO WORKLIGHTS DS21-DS22

ID0173474

376

ELECTRICAL DIAGRAM

JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY) REF PART NO. NUMBER

215-1551

QTY

DESCRIPTION

REMARKS

UIMBIL

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0173474

377

378

ELECTRICAL DIAGRAM

JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY) A

WHT/BRN (75) BLK/BLU (1B)

C L

A G

B K

BLU/ORG {106}

C B

SOCS

BLK/BLU {1B}

C B

TO FLUID FLOW SPEED SENSOR MT2

RED/BLK CAVITY {18} PLUG ORG BRN {31} {12} BLK/RED P BLK N E {1A} {1} D M F

RED/BLK (18)

-A-

CAVITY CAVITY PLUG PLUG BRN/WHT {173} WHT/BRN {75}

TO FRAME ENGINE HARNESS -EE-

B A BLK/RED {1A} BRN {31}

GRN/YEL {175}

TO CHECK VALVE TO FUEL SENDER

ID0247936

379

ELECTRICAL DIAGRAM

JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY)

TO WASH WAND SWITCH S9

GRN/RED {174}

B A

GRN/RED {174}

BLK/RED {1A}

GRN/YEL {175} BRN/WHT {173}

TO WORKLIGHTS DS21, DS22 BLK {1}

-A-

YEL {60}

TO REVERSE WARNING ALARM LS3

4 1

BLU/ORG 16 {106}

BLK/RED {1A}

B A

ORG YEL {12} {60}

WORKLIGHT SWITCH S38

ID0247936

380

ELECTRICAL DIAGRAM

JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY) REF PART NO. NUMBER

213-059

QTY

DESCRIPTION

REMARKS

UMBILICAL HARNESS (AT ONLY)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0224405

NOTE:

ID0247936

381

382

ELECTRICAL DIAGRAM

PIN #

AT/JT100 T4i & T4 PIPE LOADER HARNESS

TAN/ORG (230)

TAN/GRN (136) TAN/GRN (136)

TAN {117} 3 5

2 4

SHUTTLE ENABLE RELAY

3 5

2 4

BLK/RED {1A}

PIN #

CAVITY PLUG

BLU/GRN {128}

BLU/YEL {129}

GRN/BLU {130}

GRN/ORG {131}

PUR/GRN {134}

PUR/YEL {135}

TAN/GRN {136}

TAN/WHT {137}

PIPELOADER DIODE PACK

BLK/RED {1A}

1 2

GRA/WHT (78)

RED/WHT {231}

12 11 10 9

GRN/BLK {92}

BLU/BLK {93}

FRONT HOME SWITCH BLK {140}

BLU {1B}

N.C.

BRN {18}

RED/BLK {18} BLK/BLU {1B}

C B A

FRONT WRENCH SWITCH

WHT {80}

CAVITY PLUG

-B-

ORG {12}

BLK/RED {1A}

GREASER HEATER BLU {1B}

N.C.

BLK {231} 3

TO PIPELOADER VALVE HARNESS

BRN {18}

SHUTTLE GUARD SWITCH V U

T S

PIN #

E Q

N O

PIN #

BLK/RED {1A}

BRN {123}

PUR/GRN {134}

PUR {118}

BRN/YEL {125}

PUR/YEL {135}

CAVITY PLUG

YEL {122}

TAN/GRN {136}

GRN {120}

YEL/BLU {127}

TAN/WHT {137}

BLU {121}

BLU/GRN {128}

CAVITY PLUG

GRA {119}

BLU/YEL {129}

TAN/ORG {230}

GRN/BLU {130}

PUR/WHT {100}

GRN/ORG {131}

BLU/WHT {101}

G CAVITY PLUG

J A

ID0228345

383

ELECTRICAL DIAGRAM AT/JT100 T4i & T4 PIPE LOADER HARNESS

PIN #

REAR STOP SWITCH

PIN #

ORG {12}

BLU/BLK {93}

WHT/RED {79}

GRA/RED {234}

GRA {119}

BLK/BLU {1B}

BLK/RED {1A}

PUR {118}

GRA/WHT {78}

YEL {122}

GRN/BLK {92}

TAN/RED {140}

BLU {121}

TAN {117}

PUR/WHT {100}

YEL/BLU {127}

BLU/WHT {101}

BRN {123}

GRN {120}

RED/BLK {18}

BRN/YEL {125}

WHT {80}

CAVITY PLUG

BLU (1B) BLK {234} 3 2

N.C.

W U

T S

K B

E Q

L M

A F

N.C.

BRN (18)

SHUTTLE HOME SWITCH BLU (1B)

BLK {79}

BRN (18)

REAR HOME SWITCH BLU (1B) BLK {78}

O P

3 2

N.C.

4 1

BRN (18)

TO PIPELOADER JUMPER HARNESS

-B-

ID0228345

384

ELECTRICAL DIAGRAM AT/JT100 T4i & T4 PIPE LOADER HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

PIPE LOADER HARNESS

SEE FOOTNOTE 1

215-1837

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0269709

NOTE:

ID0228345

385

386

ELECTRICAL DIAGRAM AT/JT100 T4i & T4 TOP PANEL HARNESS

WORK LIGHT BLK {1}

YEL (60) A B

BLK {1} F E D C B A

PUR/YEL {221}

TO WINDSHIELD WIPER HARNESS

PUR/GRN {222} BLK {1}

GRA/BLU {217} GRA/GRN {218}

TAN/RED {59}

GRA/RED {216}

GRA/ORG {219}

TAN/RED {59}

BLK/BLU {1B} GRA/BLU {217} GRA/RED GRA/GRN {216} {218} PUR/ORG {220}

UPPER WIPER SWITCH

GRA/ORG {219} TAN/RED {59} 1

TAN/RED {59}

WORKLIGHT SWITCH

BLK/BLU {1B}

TAN/RED 16 {59}

BLK/BLU {1B}

ORG {12}

TAN/RED {59}

BLK/BLU BLK/BLU {1B} {1B} PUR/YEL PUR/GRN {221} PUR/ORG {222} {220}

LOWER WIPER SWITCH

PUR/BLK ORG {12} YEL/BLK {62} {61} C

BLK/BLU {1B}

CAVITY PLUG

BLK {1}

TAN/RED {59}

CAB SWING SWITCH

BLK/BLU {1B}

ORG {12} 1 2 3

PUR/BLK {62}

4 5 6

GRA/RED {216}

PUR/ORG {220}

BLK/BLU {1B} 16

GRA/ORG {219}

12 11 10 9 8

TO CAB HARNESS

YEL {60}

TAN/RED {59} YEL/BLK {61}

BLK {1} B A

YEL {60}

WORK LIGHT

ID0288347

387

ELECTRICAL DIAGRAM AT/JT100 T4i & T4 TOP PANEL HARNESS REF PART NO. NUMBER

215-1838

QTY

DESCRIPTION

REMARKS

TOP PANEL HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0269709

NOTE:

ID0288347

388

ELECTRICAL DIAGRAM

AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS

A PNK/BLK J GRA/BLK R WHT/ORG {39}

{139}

BLK/PNK YEL/RED B (69) K {44}

S GRA/PUR

C WHT/BLK L ORG/BLK {11} {45}

T TAN/WHT {233}

{239}

{158}

PUR/BLK PUR/YEL WHT/PUR U {236} {77} M {71}

ORG/GRA YEL/BLK (197) N {89}

WHT/PNK BRN/RED RED/WHT W (199) O {185} {98}

TAN/YEL WHT/GRN X BRN/BLU {184} (244) P {102}

BRN/RED {76}

H GRA/YEL Q BLU/GRN {38}

CAVITY PLUG

{116}

ORG/GRN {13}

RED {3}

CAVITY PLUG

T S

GRA (EX)

U R

Z Y

BLK/BLU {1B}

-A-

RED {2A}

V W

BLK {1}

BLK/RED {1A}

TO JUNCTION BOX HARNESS

1 GRA {108} 9

PUR/ORG {105}

YEL/BLK (89A)

25 GRA/ORG

PUR/GRN {85}

BRN {70}

18 GRN/BLU (67)

BLU/ORG {81}

3 WHT/BLU

11 GRN {204}

YEL/ORG 19 {68}

27 BLU/YEL

WHT/BLK {226}

PUR/WHT {192}

{225}

{82}

TAN/RED {59} C

5 GRA/BLU

13 BRN/WHT

21 RED/BLK

29 ORG {12}

6 GRA/BLK

BLK (1E)

22 BLU/ORG

YEL/BLK {61}

23 PUR/ORG {48}

31 GRA/BRN {49}

16 PUR/BLK

24 GRA/YEL

{223}

{224}

{173}

7 WHT/BLK 15 {55}

BRN {31}

{83}

WHT/BRN {75}

{62}

{18}

{50}

YEL/RED (176)

YEL (248)

CAVITY PLUG B

GRN (249)

{84}

ID0300814

389

ELECTRICAL DIAGRAM

AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS

CAVITY PLUG ORG/GRN {13} CAVITY PLUG RED {3}

S GRA {EX}

U R

Z Y

RED {2A}

W BLK {1}

BLK/BLU {1B}

BLK/RED {1A}

J GRA/BLK

R WHT/ORG

YEL/RED {44}

S GRA/PUR

WHT/BLK C {11}

L ORG/BLK {45}

T TAN/WHT {233}

PUR/BLK {77}

M WHT/PUR

PUR/YEL {236}

ORG/GRA (197)

N YEL/BLK

BRN/RED {76}

WHT/PNK RED/WHT (199) O {98}

BRN/RED {185}

TAN/YEL (244)

P WHT/GRN

BRN/BLU {184}

GRA/YEL {38}

Q BLU/GRN

A PNK/BLK

{239}

TO CAB HARNESS CAB

-A-

BLK/PNK (69)

{39}

{71}

{89}

{102}

{139}

{158}

{116}

YEL/BLK GRA/ORG 1 GRA {108} 9 PUR/ORG 17 (89A) 25 {105}

2 PUR/GRN 10 BRN {70} C A

YEL (248)

CAVITY PLUG B

GRN (249)

{85}

{83}

GRN/BLU BLU/ORG (67) 26 {81}

YEL/ORG 3 WHT/BLU 11 GRN {204} 19 27 BLU/YEL {68} {225}

{82}

WHT/BLK 12 PUR/WHT 20 BRN {31} 28 TAN/RED {59} {192} {226}

5 GRA/BLU 13 BRN/WHT 21 RED/BLK 29 ORG {12} {223}

{173}

{18}

BLK 6 GRA/BLK 14 (1E) {224}

22 BLU/ORG 30 {50}

YEL/RED (176)

7 WHT/BLK 15 YEL/BLK

23 PUR/ORG 31

GRA/BRN {49}

{55}

{61}

{48}

8 WHT/BRN 16 PUR/BLK 24 GRA/YEL {75}

{62}

{84}

ID0300814

390

ELECTRICAL DIAGRAM

AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS REF PART NO. NUMBER

215-1925

QTY

DESCRIPTION

REMARKS

CAB JUNCTION BOX JUMPER

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID026709

NOTE:

ID0300814

391

392

ELECTRICAL DIAGRAM JT/AT100 T3 & T4i $T4 HOSETRACK HARNESS

L K J

M N

C B

D A

H G

PIN#

BLK (1)

BLK (9)

BLK (2)

BLK (10)

BLK (3)

BLK (11)

BLK (4)

GRN/YEL (12)

BLK (5)

CAVITY PLUG

BLK (6)

P CAVITY PLUG

BLK (7)

BLK (8)

E F

PIN#

BLK (1)

BLK (9)

BLK (2)

BLK (10)

BLK (3)

BLK (11)

BLK (4)

GRN/YEL (12)

BLK (5)

CAVITY PLUG

L K

BLK (6)

BLK (7)

BLK (8)

N D

CAVITY PLUG

M C

P E

ID0313433

393

ELECTRICAL DIAGRAM JT/AT100 T3 & T4i $T4 HOSETRACK HARNESS REF PART NO. NUMBER

215-2016

QTY

DESCRIPTION

REMARKS

HOSETRACK HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0269709

NOTE:

ID0313433

394

ELECTRICAL DIAGRAM JT/AT100 T3 & T4i & T4 CARRIAGE HARNESS

PIN# TO HOSETRACK HARNESS C B A

CAVITY PLUG

PUR/ORG {105}

BLK/RED {1A}

BRN/RED (76)

C ORG {12}

PUR/BLK (77)

BLK/BLU {1B}

BLK/RED {1A}

TAN/WHT {233}

N CAVITY PLUG

RED/BLK {18}

P CAVITY PLUG

PUR/GRN {85}

GRA/PUR {158}

B CAVITY PLUG

TO INNER ROTATION SPEED PICKUP

G H

A B

PUR/BLK BLK/BLU {77} {1B} RED/BLK {18}

D C

K L

PIN#

A PUR/WHT {192}

P N

BLK/BLU {1B}

TO ROTATION SPEED PICKUP

TAN/WHT {233}

C B A

RED/BLK {18}

BLK/RED {1A}

TO VARIABLE ROTATION SOLENOID

1 4

3 2

PUR/GRN {85}

FRONT VIEW

A B

BRN/RED (76)

BLK/RED {1A}

TO THRUST BRAKE SOLENOID

A B

PUR/ORG BLK/RED {1A} (105) TO TWO SPEED SOLENOID

A B PUR/WHT BLK/RED {1A} {192}

TO TRACKER CONTROL LIGHT

TO SPINDLE BRAKE SOLENOID A B ORG {12}

GRA/PUR {158}

ID0313434

395

ELECTRICAL DIAGRAM JT/AT100 T3 & T4i & T4 CARRIAGE HARNESS REF PART NO. NUMBER

215-2017

QTY

DESCRIPTION

REMARKS

CARRIAGE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0269709

NOTE:

ID0313434

396

ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER

LIMIT SWITCH 23

J1 INNER BOOM UP L2

TERMINAL BLOCK

PENDANT E1

INNER BOOM S2

INNER BOOM DOWN L3

2 2

DOWN UP

OUTER BOOM S3

OUTER BOOM UP L4

4 4

DOWN

EXTEND OUT L8

AUX 1 L10

AUX 1 L11

10 10

AUX 2

EXTEND IN L9

AUX 2

ROTATE CCW L7

OUT

AUX 1

CCW EXTEND

ROTATE CW L6

ROTATE S4

OUTER BOOM DOWN L5

L12

AUX 2 L13

12 12

13 S8

TO CRANE ENABLE RELAY

ON/OFF

13 TRIGGER R1 21

19 16

OVERLOAD RELAY

K4 21

87a

30 85

26 25 SP1

24 15

87 86

LS1 INNER BOOM PRESSURE SWITCH ALARM 14

POWER RELAY K1

87a

30 85

DIN POWER SWITCHING RELAY 87a K2

PROPORTIONAL VALVE L1

28 20

15 F1

PROPORTIONAL AMPLIFIER

10 AMP 21

18 28

DIN GROUND SWITCHING RELAY 87a K3 85

87 86

29 22

ID0147351

397

ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER

Circuit Number Wire Color Function 1 grn Inner boom switch to inner boom up solenoid 2 red/blk Inner boom switch to inner boom down solenoid 3 blk Outer boom switch to outer boom up solenoid 4 org Outer boom switch to outer boom down solenoid 5 red Rotate switch to rotate cw solenoid 6 blu Rotate switch to rotate ccw solenoid 7 grn/blk Extend switch to extend out solenoid 8 org/blk Extend switch to extend in solenoid 9 red/wht Aux 1 switch to aux 1 solenoid 10 grn/wht Aux 1 switch to aux 1 solenoid 11 org/red Aux 2 switch to aux 2 solenoid 12 blu/red Aux 2 switch to aux 2 solenoid 13 wht/red (red/wht) Power circuit 14 wht To crane enable relay 15 wht/red (red) DIN power switching relay, power relay to proportional amplifier 16 wht/blk (grn) Ground to power relay Ground to rotate cw & ccw, aux 1, aux 2, outer boom down, extend in 17 wht (blk) solenoids, & limit switch 18 blk (blk/wht) Ground to proportional amplifier 19 blu DIN power switching relay to proportional valve 20 brn DIN ground switching relay to proportional valve 21 wht (blu/blk) Pendent trigger to proportional amplifier 22 grn DIN ground switching relay to proportional amplifier 23 wht Limit switch to inner boom in solenoid 24 wht/blk Overload relay to ground 25 blk Overload relay to inner boom pressure switch 26 wht Overload relay to warning alarm 27 wht/blk Overload relay to outer boom up, inner boom down, extend out solenoids 28 red Power relay to DIN power switching relay & DIN ground switching relay 29 grn DIN power switching relay & DIN ground switching relay to ground

ID0147351

398

ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER Ref. No. E1 F1 J1 K1 K2 K3 K4 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 LS1 R1 S1 S2 S3 S4 S5 S6 S7 S8 SP1 U1

Part No. 213-389 217-810 213-314 215-1266 215-1266 215-1266 215-1266 499-267

214-416 217-406 213-384 213-387 213-387 213-387 213-387 213-387 499-271 213-386 213-315 213-316

Component Pendant Fuse Terminal Block Power Relay DIN Power Switching Relay DIN Ground Switching Relay Overload Relay Proportional Valve Inner Boom Up Solenoid Inner Boom Down Solenoid Outer Boom Up Solenoid Outer Boom Down Solenoid Rotate CW Solenoid Rotate CCW Solenoid Extend Out Solenoid Extend In Solenoid Aux 1 Solenoid Aux 1 Solenoid Aux 2 Solenoid Aux 2 Solenoid Alarm Trigger Potentiometer Limit Switch Inner Boom Switch Outer Boom Switch Rotate Switch Extend Switch Aux 1 Switch Aux 2 Switch On/Off Switch Inner Boom Pressure Switch Proportional Amp

Notes 164-034 Case 10 Amp ATC Mini w/Bracket Mini w/Bracket Mini w/Bracket Mini w/Bracket

499-431 Trigger; 117-206 Spring 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot

ID0147351

399

ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER

Ref. No. 1 2 3 4

Part No. 213-391 213-392 213-393 213-296

Quantity Description 1 Pendant to Panel Harness 1 Panel to Solenoid Harness 1 Relay Harness 2 DIN Connector Harness

ID0147351

400

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 & T4i & T4 DIN GROUND SWITCHING RELAY RELAY HARNESS

DIN POWER SWITCHING RELAY

POWER ASS'Y RELAY

GRN/BLK 16 30

RED 16

WHT 16

RED 16

85 87a 86

GRN 16

VARIABLE SOLENOID DIN HARNESS

BLU 16

WHT/RED 16

BRN 16

WHT/BLK 16

85 87a 86

RED 16

GRN 16

RED/WHT 16

WHT/RED 16

-AA-

RED/WHT 16 #13

BRN 16

#15

WHT/RED 16

#16 WHT/BLK 16 GRN/BLK 16 TO AMP

VARIABLE SOLENOID DIN HARNESS

BLU 16

#14

GRN 16

-BB-

GROUND

#17

#20 WHT/RED 16 #15

WHT 16 BLK 16 GRN 16

#16 GRN 16

GRN 16 GROUND

2.0

TO MACHINE HARNESS

BLK 16

GRN 16

WHT 16

-UU- JT/AT100M1 JT8020

ID0146547

401

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 & T4i & T4 RELAY HARNESS 1

213-393

RELAY HARNESS

SEE FOOTNOTE 1

REFERENCE ELECTRICAL SCHEMATIC ID0147351

ID0146547

402

ELECTRICAL DIAGRAM

BLU/BLK 20

TO TERMINAL BLOCK #20

JT8020/JT/AT100M1 T3 & T4i & T4 PENDANT TO PANEL HARNESS

BLK/RED 20 #21

#18 BLK/WHT 20

#13

#10 GRN/WHT 20

#19 BLU/WHT 20 #11 ORG/RED 20

WHT/RED 16 #9 RED/WHT 20

#12 BLU/RED 20

#7 GRN/BLK 20

#5 RED 20

ORG/BLK 20

#6 BLU 20 ORG 20 #4 #2 RED/BLK 20

GRN 20

BLK 20

WHT 16

WHT 16 #14 TO MACHINE HARNESS

-UUJT/AT100MI /JT8020

RED 20 GRN 20

K L

WHT 16

ORG 20

BLU/BLK 20

RED/WHT 20

BLK/WHT 20

BLK 20

GRN/WHT 20

RED/BLK 20 BLU 20

BLU/WHT 20

BLK/RED 20

ORG/BLK 20

WHT/RED 16 ORG/RED 20

A B

F G H J

GRN/BLK 20

U V

N.C.

TO PENDENT

L K J

M U

T H

V S

A N

B P

R F

C D

BLU/RED 20

ID0146555

403

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 & T4i & T4 PENDANT TO PANEL HARNESS 1

213-391

PENDANT TO PANEL HARNESS

SEE FOOTNOTE 1

REFERENCE ELECTRICAL SCHEMATIC ID0147351

ID0146555

404

TO TERMINAL BLOCK

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 &T4i & T4 PANEL TO SOLENOID HARNESS

WHT 16

#12 #17 BLU/RED 20

BLK 20

ORG 20

RED 20

#11 ORG/RED 20

OVERLOAD RELAY

RED/BLK 20

#10

ORG/BLK 20

RED/WHT 20

GRN/WHT 20

GRN 20 WHT/BLK 16

WHT/BLK 16 30

WHT/BLK 16

85 87a 86

BLK 16

WHT/BLK 16 WHT 16

GRN/BLK 20

BLU 20

TO HORN

LS1 LIMIT SWITCH BLK 16

WHT 16 #14

WHT/BLK 16 GND

BLK 16

GND

WHT/BLK 16 TO HORN

LS1

B A WHT 16

BLK 16

TO PRESSURE OVERLOAD SWITCH

SP1 OUTER BOOM UP (3A)

L4 WHT

INNER BOOM 16 UP (2A) GRN

BLU 20

WHT/BLK 16

A B

B A

BLK 20

L7 RED 20

A B

B A

WHT 16

WHT 16 ORG/BLK 20

ROT CW (1A)

ORG 20

TO LIMIT SWITCH

EXT. IN (4B)

ROT CCW (1B)

WHT 16

A B

S1 B A

A B

WHT/BLK 16

B EXT. OUT A GRN/BLK (4A) 20

WHT 16 RED/BLK 20

OUTER BOOM DOWN (3B)

WHT/BLK INNER BOOM DOWN (2B) 20

L8 B

B A

GRN/WHT WHT 20 16

WHT 16

B A BLU/RED WHT 20 16

RED/WHT 20

OPT (5A)

OPT (6A)

OPT (5B)

L10

L11

L12

B A ORG/RED WHT 20 16 OPT (6B)

L13

ID0146557

405

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 &T4i & T4 PANEL TO SOLENOID HARNESS 1

213-392

PANEL TO SOLENOID HARNESS

SEE FOOTNOTE 1

REFERENCE ELECTRICAL SCHEMATIC ID0147351

ID0146557

406

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 & T4i & T4 DIN CONNECTOR HARNESS

TO PROPORTIONAL VALVE L1

BRN 16

BLU 16 TO RELAY HARNESS

-AA-

-BB-

ID0028310

407

ELECTRICAL DIAGRAM

JT8020/JT/AT100M1 T3 & T4i & T4 DIN CONNECTOR HARNESS REF PART NO. NUMBER

213-296

QTY

DESCRIPTION

REMARKS

DIN CONNECTOR HARNESS

SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0147351

NOTE:

ID0028310

408

NOTES:

ID0134963

409

ANCHOR COMPONENTS

410

AUGER DRIVE PIPE LOADER DEVICE

22 21 4

3 4

5 8 2 1 19

7 10 9

20 13 14 VIEW ROTATED 90°

15 16 17

ID0069570

411

AUGER DRIVE REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

QTY

370-072 106-470 1 181-974 1 349-840 1 125-772 2 349-839 1 179-209 1 106-526 8 158-753 1 500-658 157-099 1 166-161 1 106-527 8 105-585 2 309-977 1 303-643 1 370-054 1 117-160 1 125-150 9 178-591 1 116-761 1 106-204 2 183-328 2 110-128 2 307-671 1 301-8411 1

DESCRIPTION

ANCHOR DRIVER PARTS FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.5") COUPLING COMPOSITION BUSHING (1.5") AUGER DRIVER TAPERED PIN (38.1mm X 320mm) NUT (M14- 2.0, 10.9) THRUST DRIVE MOTOR SEAL REPAIR KIT O-RING (042 D70) AUGER DRIVE GEARBOX SCREW (M14-2.00 X 50mm) ROLL PIN (.750" X 1.250") ANCHOR DRIVER ANCHOR DRIVER WEIGHT/STOP COMPRESSION SPRING DETENT BALL (.875") LOCK COLLAR SPIRAL RETAINING RING BOLT (1/2-NC X 1-1/2", SOC) PULL PIN (1.000" X 2.750") SPRING CLIP PIN (5/32" X 1") STOW BAR STOW BAR

REMARKS

USE 6 BALLS (REF 16) TO RETAIN STOP (REF 14), SEE FOOTNOTE 2 USE 3 BALLS (REF 16) TO RETAIN STOP (REF 14)

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 100 FT-LBS

JT/AT 100 TIER 4i AND TIER 4

NOT SHOWN:

FOOTNOTES:

1. 2.

USE WHEN INSTALLING UPDATED 309-977 UPDATED VERSION NECKED-DOWN FOR THICKER 116-761

NOTE:

ID0069570

412

ANCHOR DRIVER HYDRAULICS

16 1 10 B 15

1 10 A

17 3

2 3

5 4

6 7 21 20

6 8

20 21 7

1 9 18

14 18

12 14

ID0154792

413

ANCHOR DRIVER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

4 1 2 2 2 2 2 2 2 2 2 1 2 2 1 2 2 2 2

CONNECTOR (08S-08O) ABRASION SLEEVE (1.59" X 145") HOSE (08OFX-08O -170"-3000) BK CONNECTOR (08O-08O90BK) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) QDC ADAPTER (08-08SF) HOSE (08OFX90-18"- 3000) HOSE (08OFX90-176"-3000) THRUST DRIVE MOTOR AUGER DRIVER HOIST/CRANE CONNECTOR (08O-10S) DUAL HOSE REEL FLG LK BOLT (1/2-NC X 2") FLG LOCKNUT (1/2-NC) ABRASION SLEEVE (1.25" X 20") SPACER DUST CAP (1/2" - 3/4") DUST PLUG (1/2" - 3/4") ABRASION SLEEVE (1.59" X 172")

154-233 117-741 515-754 154-396 156-732 155-706 155-989 155-990 154-830 515-642 158-753 349-839 306-936 154-279 159-419 105-885 105-833 117-622 349-485 155-935 155-936 117-721

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0154792

414

ANCHOR PLATE

BEGINS WITH S/N: CMWJT100HC000073 CMWAT100HC000025

5 8

6 7

ID0274657

415

ANCHOR PLATE

BEGINS WITH S/N: CMWJT100HC000073 CMWAT100HC000025 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

301-1478 183-070 301-2146 110-128 107-043 106-391 106-758 301-2156 117-228

QTY

1 4 2 2 4 4 4 4 2

DESCRIPTION

REMARKS

ANCHOR PLATE PIN & HANDLE (1.0 DIA X 5.5) LOCK BAR CLIP, PIN SHLD BLT (M12 X 35MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.5) HANDLE COMPRESSION SPRING

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0274657

416

ANCHOR SHAFT

7 7 8 9

10 10

1 15

13 14

14 16

4 DIRT AUGER

ID0070201

417

ANCHOR SHAFT REF PART NO. NUMBER

1. 2. 3. 4.

QTY

370-190 2 166-200 2 370-196 4 370-111 AR 370-110 370-112 106-739 8 106-796 4 105-609 4 370-320 2 370-244 2 105-058 AR 370-120 1 347-888 2 106-545 2 106-342 2 136-101 AR 301-0250 AR

5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

DESCRIPTION

REMARKS

AUGER CAP SHAFT LATCH AUGER (240MM) AUGER (380MM) AUGER (480MM) SHLD BLT (M12 X 20MM, M10-1.50) SCREW (M4-.70 X 30MM) ROLL PIN (5/8" X 2-1/4") LOCK COLLAR ANCHOR NUT (CAST) BELLVILLE WASHER (1/2") NUT DRIVER SPRING LOADED PIN LOCKNUT (M16-2.0, PRV TRQ, 10.9) SCREW (M16-2.00 X 90MM) INSERT BIT ROCK ANCHOR (7.5")

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

INCLUDES BIT 136-102. BITS 136-100 & 136-101 ALSO FIT.

NOTE:

ID0070201

418

SLIDE ANCHOR SYSTEM

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

4 27

3 11 9 12 10

10 12

32 11 9

18 11 37

38 34

15 16

29 39

1 21 6

25 11 ID0426320

419

SLIDE ANCHOR SYSTEM

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER

QTY

1 302-2644 2 302-2640 3 160-1276 4 150-6049 5 183-070 6 110-128 7 106-507 8 105-833 9 105-830 10 105-1454 11 106-386 12 105-1639 13 302-2643 14 105-799 15 106-387 16 302-2564 17 370-267 18 107-598 19 106-442 20 106-204 21 300-4120 22 105-337 23 106-192 24 302-2642 25 106-380 26 302-2561 27 157-099 28 302-3072 29 302-3073 30 302-3075 31 273-546 32 274-187 33 105-820 34 105-832 35 110-032 36 302-3605 37 302-3606 38 302-2565 39 302-3441 40 105-1625 41 106-397 42 302-5558

1 JT100 ANCHOR BASE 2 ANCHOR MOTOR SLIDE 2 GEARBOX 2 HYDRAULIC MOTOR 4 PIN & HANDLE (1.0 DIA X 5.5) 4 CLIP, PIN 4 FLG BOLT (1/2-NC X 4-1/2") 14 FLG LOCKNUT (1/2-NC) 18 FLG LK BOLT (1/2-NC X 1-1/4") 4 CLAMP, BOLT-ON ("P") 1 1/4" 14 FLG LOCKNUT (M8-1.25) 4 FLG BOLT (M8 - 1.25 X 25MM) 1 VALVE HOLDER 18 FLG LK SCREW (M10-1.50 X 25MM) 18 FLG LOCKNUT (M10-1.50) 1 STEP SUPPORT 1 STEP PLATE 8 SCREW (M16 X 60MM 10.9) 8 FLG LKNUT (M16-2.0,PRVTRQ10.9) 8 BOLT (1/2 - NC X 1.50", SOC) 5 PLUG (64N) 28 FLANGE BOLT (5/8-NC X 2") 26 FLANGE NUT (5/8-NC) 4 ANCHOR SUPPORT 8 FLG LK SCREW (M8-1.25 X 16MM) 1 MUD PAN 2 O-RING (042 D70) 1 ANCHOR STOP BAR 2 MUD PLATE 1 JT100 ANCHOR FOOT RESTRAINT 1 WARNING MOVING PARTS 2 DANGER TURNING SHAFT 8 FLG LK BOLT (1/4-NC X 3/4") 8 FLG LOCKNUT (1/4-NC) 2 SNAPPER PIN (5/16" X 2-1/2") 2 UPRIGHT SPACER 2 BRACKET 1 FRONT PLATE 2 ANCHOR LOCK BAR 1 STOP BUMPER 4 WASHER (M12, HARDENED) 1 STEP

DESCRIPTION

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658. 2. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.

NOTE:

ID0426320

420

SLIDE ANCHOR VALVE

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

26 31

23 3

4 3

30 29

28 5 20 24

29 24

6 7 10

8 13

17 22

1 11

11 12

21 32

19 16 04

ID0399926

421

SLIDE ANCHOR VALVE

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER

QTY

1 2* 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 CONNECTOR (12S-12O) 1 UN RUN TEE (12OFX-12O-12O) 4 CONNECTOR (08S-08O, 0.170 ORF) 2 CONNECTOR (04O-08S) 2 CONNECTOR (04O-08S90) 4 CONNECTOR (04O-06S) 1 RUN TEE (06S-06O-06O) 1 REDUCER STEM (06O) 1 REDUCER NUT (12OF) 1 CAP (06OF) 2 PLUG (06S) 1 HYDRAULIC RELIEF VALVE 1 HYD VALVE, 4 SPOOL, V20 2 SCREW (M8-1.25 X 60MM) 3 SCREW (M8-1.25 X 70MM) 7 FLG LOCKNUT (M8-1.25) 1 QDC BODY (08-12SF) 1 QDC ADAPTER (08-12SF) 1 STAKE DRIVER 2 UNION RUN TEE (04OFX-04O-04O) 1 REDUCER (10O-12OF) 2 CONNECTOR (10O-12S) 1 CONNECTOR (10O-12S90) 2 QDC ADAPTER (02-040F) 1 ABRASION SLEEVE (1.75" X 78"") 1 ABRASION SLEEVE (1.75" X 70"") 2 ABRASION SLEEVE (1.00" X 16") 1 HYDRAULIC LINE (-06) 1 HOSE (04OFX-15"-3000) 1 HOSE (04OFX-15"-3000) 1 HOSE (10OFX-74"-3000) 1 HOSE (10OFX90-85"-3000) 1 STOP BUMPER

154-269 154-368 150-4943 154-261 154-276 154-220 154-345 154-459 154-271 154-326 154-384 150-1193 150-4839 106-570 106-330 106-386 159-351 159-350 700-071 154-265 154-441 154-308 154-300 159-156 117-1074 115-935 117-194 150-1493 154-672 154-672 150-4248 515-670 105-1625

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0399926

422

SLIDE ANCHOR SHAFT

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

3 1

6 2

HD ROCK ANCHOR KIT (190-2706) (2 KITS REQUIRED FOR ANCHOR SYSTEM)

DIRT ANCHOR KIT (190-2707) (2 KITS REQUIRED FOR ANCHOR SYSTEM) ID0426479

423

SLIDE ANCHOR SHAFT

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

106-584 2 SCREW (M12-1.75 X 100MM) 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-831 10 FLG LK BOLT (1/2-NC X 1-1/2") 300-3676 1 ANCHOR SHAFT 300-3693 1 CENTERING CAP 300-4040 1 ROCK BIT ASSEMBLY 329-506 1 CENTERING CAP 300-3673 1 ANCHOR END, AUGER, 10" 300-3665 1 ANCHOR SHAFT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 131-259 INSERT BIT (CARBIDE TIP) 4X

NOTE:

ID0426479

424

SLIDE ANCHOR MOTOR HYD

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

13 3 4

14 12

8 9 10 2

ID0426490

425

SLIDE ANCHOR MOTOR HYD

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2 ANCHOR MOTOR SLIDE 2 GEARBOX 2 HYDRAULIC MOTOR 4 CONNECTOR (08S-08O, 0.170 ORF) 1 HYD VALVE, 4 SPOOL, V20 3 SCREW (M8-1.25 X 70MM) 5 FLG LOCKNUT (M8-1.25) 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 FLG BOLT (M8 - 1.25 X 25MM) 1 VALVE HOLDER 8 SCREW (M16 X 60MM 10.9) 8 FLG LKNUT (M16-2.0,PRVTRQ10.9) 8 BOLT (1/2 - NC X 1.50", SOC) 4 CONNECTOR (08O-10S) 2 O-RING (042 D70) 2 DANGER TURNING SHAFT 4 ABRASION SLEEVE (1.00" X 78") 4 HOSE (08OFX90-78"-3000)

302-2640 160-1276 150-6049 150-4943 150-4839 106-330 106-386 105-1454 105-1639 302-2643 107-598 106-442 106-204 154-279 157-099 274-187 117-996 154-971

DESCRIPTION

REMARKS

ADD 2 QUARTS 90 WT. OIL SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658. 2. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.

NOTE:

ID0426490

426

SLIDE ANCHOR CYLINDER HYD

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

28 28 33 19

19 14 17 22 21

16 33

23 15

20 32

33 32

29 32

30 13 28 33 19

A PAGE 2 1

28 33 19

14 16 03

15 ID0426583

427

SLIDE ANCHOR CYLINDER HYD

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082

33 5

33 31

5 4

27 34

6 7

6 8 13 11

2 11 3

12 25

DETAIL A

ID0426583

428

SLIDE ANCHOR CYLINDER HYD

BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER

QTY

1 302-2640 2 154-269 3 154-368 4 154-261 5 154-276 6 154-220 7 154-345 8 154-459 9 154-271 10 154-326 11 154-384 12 150-1193 13 150-4839 14 181-982 15 125-771 16 179-023 17 106-469 18 154-252 19 154-275 20 154-474 21 105-1454 22 106-386 23 105-1639 24 154-265 25 154-441 26 159-156 27 117-194 28 117-400 29 117-684 30 150-1083 31 154-672 32 515-509 33 515-054 34 150-1493 35 154-672

2 ANCHOR MOTOR SLIDE 1 CONNECTOR (12S-12O) 1 UN RUN TEE (12OFX-12O-12O) 2 CONNECTOR (04O-08S) 2 CONNECTOR (04O-08S90) 4 CONNECTOR (04O-06S) 1 RUN TEE (06S-06O-06O) 1 REDUCER STEM (06O) 1 REDUCER NUT (12OF) 1 CAP (06OF) 2 PLUG (06S) 1 HYDRAULIC RELIEF VALVE 1 HYD VALVE, 4 SPOOL, V20 4 TAPERED INSERT (1.25") 4 COMPOSITION BUSHING (1.25") 4 TAPERED PIN (31.7MM X 128MM) 4 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (04S-04O90) 4 BK CONNECTOR (04O-04OBK) 2 CONNECTOR (04S-04O90, XL) 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 FLG LOCKNUT (M8-1.25) 2 FLG BOLT (M8 - 1.25 X 25MM) 2 UNION RUN TEE (04OFX-04O-04O) 1 REDUCER (10O-12OF) 2 QDC ADAPTER (02-040F) 2 ABRASION SLEEVE (1.00" X 16") 4 ABRASION SLEEVE (1.00" X 72"") 4 ABRASION SLEEVE (1.0" X 26") 2 CYL (2.0 X 1.25 X 40.25) 1 HOSE (04OFX-15"-3000) 4 HOSE(04OFX-28"-3000) 4 HOSE (04OFX-74"-3000) 1 HYDRAULIC LINE (-06) 1 HOSE (04OFX-15"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0426583

429

430

NOTES:

ID0134963

JT100/JT100AT Cummins® QSB6.7

Parts Manual

Issue 12, volume 4 of 4

053-1245

431

FLUID SYSTEMS

432

FLUID PUMP MOUNTING (JT&AT HIGH CAPACITY) BEGINS WITH S/N:

5 9

8 7

ID0157006

433

FLUID PUMP MOUNTING (JT&AT HIGH CAPACITY) BEGINS WITH S/N: REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

QTY

DESCRIPTION

153-776 1 FLUID PUMP 310-997 1 FLUID PUMP MOUNT 106-356 4 FLG NUT (M20-2.5, 10.9) 106-477 6 SCREW (M12-1.75 X 45MM, 10.9) 106-397 16 WASHER (M12, HARDENED) 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9) 107-127 4 SCREW (M20-2.50 X 80MM, 10.9) 106-399 4 WASHER (M20, HARDENED) 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) 313-219 1 MOUNT BRACKET 106-162 2 FLG SCREW (M8-1.25 X 20MM) 500-2210 1 LIQUID LEVEL GAUGE

REMARKS

AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY

USE 277 LOCTITE OR EQUIVALANT

USE 277 LOCTITE OR EQUIVALANT USE 277 LOCTITE OR EQUIVALANT JT ONLY JT ONLY 1/4-NPT, 5.0 LONG

NOT SHOWN:

FOOTNOTES:

1. USE AS NEEDED SHIMS 301-2158 AND 302-0167

NOTE:

ID0157006

434

FLUID PUMP PLUMBING DISCHARGE SIDE

4 2

31 13

34 41

5 16

18 8 7

17 14 15

29 28

6 21

27 24

25 37 22 26

1 42

36 06

ID0218344

435

FLUID PUMP PLUMBING DISCHARGE SIDE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

310-997 149-396 515-680 156-938 216-047 115-1013 153-344 115-162 115-064 154-490 156-732 159-088 106-442 115-115 514-106 211-261 216-026 215-224 214-104 149-1001 149-646 106-334 106-685 306-388 106-391 105-512 106-018 307-524 307-532 107-443 150-2253 300-8302 154-287 153-391 105-282 106-613 151-211 150-2830 150-2831 150-2798 150-3068 106-398

QTY

1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 4 4 1 1 1 1 1 4

DESCRIPTION

FLUID PUMP MOUNT MUD PUMP NIPPLE (32N-2") PLUG (32N) SPEED PICK-UP NIPPLE (32N-18") TEE (32NF-32NF-32NF) NIPPLE (08N-4") REDUCER (32N-12NF) CONNECTOR (12N-08090) CONNECTOR (08J-08O) QDC BODY (08-08SF) FLG LKNUT (M16-2.0,PRVTRQ10.9) STREET ELBOW (08N-08NF90) CAP (08 NF) HEAT SHRINK TUBING .75" ID FLEX-GUARD (.25") 3-WAY WP MALE CONNECTOR PACKARD MALE TERMINAL SHUT OFF (32NF-32NF) CYLINDER MOUNT (32N-24J) SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) VALVE ARM WASHER (M12) COTTER PIN (.094 X .750) JAM NUT (3/8-NF) BOLT-ON CLAMP (2",PAIR) COVER PLATE BOLT (7/16-NC X 4.0", GD 8) HYDRAULIC MOTOR PUMP SUPPORT CONNECTOR (16S-16O90) SWIVEL BRANCH TEE BOLT (1/2 - NC X 1.25", SOC) SCREW (M16-2.00 X 170MM, 10.9) CYL (1.25" X .50"" X 4.00"") HOSE (16OFX-16FLH90L-20"-4000) HOSE (16OFX-17"-3000) HOSE (24JFX-24JFX90 160"-1250) HOSE (20OFX90M-74"-2250) WASHER (M16, HARDENED)

REMARKS

SEE NOT SHOWN

NOT SHOWN:

500-2160 FLUID CYLINDER SERVICE PART

FOOTNOTES:

NOTE:

ID0218344

436

ANTIFREEZE TANK

1 2

14 2

20 6 13 19 13

4 18

7 8 12

10 TO FLUID PUMP

16 21

ID0235424

437

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1. 314-777 2. 106-383 3. 107-661 4. 153-763 5. 314-778 6. 156-108 7. 114-008 8. 115-132 9. 156-940 10. 111-011 11. 116-587 116-587 12. 301-3901 13. 110-217 14. 106-617 15. 107-748 16. 106-496 17. 310-997 18. 159-446 19. 118-432 20. 325-147 21. 106-709

1 4 5 1 1 2 1 1 1 1 1 2 1 4 2 1 1 1 1 2

HANDRAIL FRAME FLG BOLT (M10-1.50 X 30mm) FLG NUT (M10-1.50, PRV TRQ) PIPE CAP (-48NF) ANTIFREEZE TANK S/O COUPLER (08N-08H90) PLUG (32N, SQ, GALV) STREET ELBOW (20N-20NF90) S/0 COUPLER (20N-20H) WORM CLAMP (1" TO 1-3/4") BULK HOSE (1-1/4", SOLD PER 1') BULK HOSE (1-1/4", SOLD PER 1') PLATFORM FRAME WORM CLAMP (2.06"-2.75") SCREW (M10-1.50 X 80MM) SCREW (M12-1.75 X 50MM, 10.9) FLG BOLT (M12-1.75 X 35MM) FLUID PUMP MOUNT BREATHER VENT BULK HOSE (1/2", SOLD PER 1") TANK PAD FLG LK NUT (M12-1.75)

REMARKS

JT, USE 1 @ 23" AT, USE 1 @ 11" AT & JT. SEE FOOTNOTE 1. USE LOCTITE 277 OR EQUIVALENT

USE 1 @ 9"

NOT SHOWN:

FOOTNOTES:

FOR UNITS PRIOR TO HIGH CAPACITY MUD PUMP, USE PLATFORM FRAME 314-779

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

ID0235424

438

FLUID PUMP HYDRAULICS

HYDROSTAT AND FLUID CONTROL VALVE JT100 TIER 4

17 47 3

31 5 TO ROTATION CHARGE PUMP

12 1 2

44 46

17 42

34 29

13 15

25 10

9 39

40 11 41

19 35 38 36

ID0381428

439

FLUID PUMP HYDRAULICS

HYDROSTAT AND FLUID CONTROL VALVE JT100 TIER 4 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47.

QTY

149-482 1 117-988 1 154-226 2 158-805 1 149-903 515-188 1 117-611 1 154-221 1 110-026 2 116-636 AR 155-198 1 154-670 514-245 2 105-918 8 154-287 4 313-219 157-029 2 118-077 2 157-421 1 153-916 1 150-4578 1 117-613 1 117-693 1 154-705 1 151-211 154-278 2 515-030 1 159-159 1 154-342 1 115-686 AR 154-316 159-194 154-226 3 105-106 2 154-340 1 154-442 1 111-011 4 154-409 1 116-094 AR 155-230 1 159-414 1 110-133 2 155-168 1 155-149 1 155-146 1 116-587 AR 154-296 1

DESCRIPTION

HOSE (04OFX90S-217"-3000) ABRASION SLEEVE (1.00" X 216") CONNECTOR (04O-06S90) HYD CONTROL VALVE (4-WAY,2POS) HYDRAULIC PUMP (75 CC) HOSE (06OFX90S-23"-3000) ABRASION SLEEVE (1.00" X 22") CONNECTOR (06S-06O) WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER 1') S/O COUPLER (12S-12H90-06SF) HOSE (04OFX-70"-3000) HEAD FLANGE (16HFL-16SF) BOLT (7/16-NC X 1-1/2", SOC) CONNECTOR (16S-16O90) MOUNT BRACKET O-RING (219 D90) ABRASION SLEEVE (2.38" X 155") HOSE (16OFX45-155"-6000) HOSE (16OFX-155"-6000) S/O TEE (16H-12H-16H) ABRASION SLEEVE (1.00" X 64") ABRASION SLEEVE (1.00" X 60") HOSE (04OFX90-60"-3000) CYL (1.25" X .50" X 4.00") CONNECTOR (04S-04O) HOSE (04OFX90S-64"-3000) QDC ADAPTER (02-10OFX) CONNECTOR (06S-06O90) BULK EDGING (5/32", SOLD PER 1" RUN TEE (04S-04O-04O) CHARGE MANIFOLD CONNECTOR (04O-06S90) BOLT (1/4-NC X 2") REDUCER NUT (16OF) REDUCER STEM (10O) WORM CLAMP (1" TO 1-3/4") UNION RUN TEE (16OFX-16O-16O) BULK HOSE (1", SOLD PER 1") S/O COUPLER (16S-16H45) CASE DRAIN MANIFOLD WORM CLMP (1-1/16" TO 1-15/16") S/O COUPLER (20S-20H90) S/O COUPLER (16S-20H90) S/O COUPLER (12S-16H90) BULK HOSE (1-1/4", SOLD PER 1') CAP (04OF)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 120"

USE 1 @ 8"

USE 1 @ 80", 1 @ 30"

USE 1 @ 22"

NOTES:

FOOTNOTES:

1. PORT 1 BARREL, PORT 2 INLET, PORT 3 ROD, PORT 4 RETURN REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0381428

440

FLUID PUMP HYDRAULICS (JT) BEGINS WITH S/N: 2W0856

13 12 10 9 18 11 15 14 19

17 6

16 8 7

2 5 4

3 20

ID0122557

441

FLUID PUMP HYDRAULICS (JT) BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

153-776 157-201 106-499 149-822 157-029 514-245 105-918 154-287 153-916 315-770 106-162 154-419 153-824 153-825 159-159 154-340 154-442 154-409 157-421 310-997

QTY

1 4 1 2 2 8 2 1 2 2 1 1 1 1 1 1 -

DESCRIPTION

REMARKS

FLUID PUMP O-RING (049 D70) FLG BOLT (1/2-NC X 1-1/2",GD8) HYDRAULIC MOTOR O-RING (219 D90) HEAD FLANGE (16HFL-16SF) BOLT (7/16-NC X 1-1/2", SOC) CONNECTOR (16S-16O90) HOSE (16OFX-155"-6000) BULKHEAD PLATE FLG SCREW (M8-1.25 X 20MM, GD 8) BK CONNECTOR (16O-16O90BK) HYD LINE (-16) M1432 HYD LINE (-16) M1432 QDC ADAPTER (02-10OFX) REDUCER NUT (16OF) REDUCER STEM (10O) UNION RUN TEE (16OFX-16O-16O) HOSE (16OFX45-155"-6000) FLUID PUMP MOUNT

SEE NOT SHOWN

NOT SHOWN:

500-2464 FLUID CYLINDER

FOOTNOTES:

NOTE:

ID0122557

442

FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP)

CHECK SEALED ON THIS END

DETAIL A

58 57

35 26 53

36 37

38 33

A 29 46

20 34

12 45

25 62

50 54 30 61 32 41 42 3 27 63 53 39 16 6 45 24 21 14 44

15 7

10 8

60 1

51 31 47

17 13

48 11

TO CHARGE MANIFOLD

35 2

23 59 04

TO PIPE LOADER

ID0302758

443

FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 HYDRAULIC VALVE 1 WELDMENT, HYDRAULIC TANK 1 PLUG (-12 S) 1 CONNECTOR (12S-16O90) 1 CONNECTOR (16S-16O90) 1 HYD CONTROL VALVE (4-WAY,2POS) 1 SO COUPLER (16S-20H45) 10 BULK HOSE (1 1/4", SOLD PER FT) 1 CASE DRAIN MANIFOLD 2 T-BOLT CLAMP (1.687") 2 BLT-ON CLP(1.25",SOLD PER SET) 2 BACKUP SPACER 4 BOLT (1/4-NC X 3.0, GD5) 1 S/O COUPLER (16S-16H45) 1 HYDRAULIC LINE (-20) 1 S/O COUPLER (24S-16HSB90) 2 WORM CLAMP (1" TO 1-3/4") 1 COVER PLATE 2 BOLT (1/4-NC X 2-3/4",SIL BRZ) 2 SPECIAL TEE (16S-20O-20O) 1 FLOW CHECK (16SF-16SF) 1 CONNECTOR (10S-12O) 2 UN RUN TEE (12OFX-12O-12O) 1 BOLT-ON CLAMP (1.75" HALF) 1 HYDRAULIC MOTOR 1 CONNECTOR (12O-16BSPP) 1 BRANCH TEE (06S-04O-04O) 1 CHECK VALVE BODY 1 CHECK VALVE INSERT 2 HEAD FLANGE (16HFL-16SF) 1 UNION (16O-16OFX90) 1 CONNECTOR (16S-16O) 1 REDUCER (16O-20OF) 1 CONNECTOR (20O-20OFX90) 2 REDUCER (10O-12OF) 1 UN BR TEE (10OFX-10O-10O) 1 REDUCER STEM (060)

150-2209 300-8281 500-302 154-377 154-287 158-805 115-281 116-587 159-414 149-342 110-852 322-362 107-196 155-230 150-3009 150-3008 111-011 110-973 106-967 157-261 153-436 154-247 154-368 111-010 150-3671 150-2895 154-230 150-3658 150-3659 514-245 154-290 154-281 514-144 514-422 154-441 154-325 154-451

DESCRIPTION

REMARKS

SEAL KIT 500-1799

SEAL KIT 500-2340

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0302758

444

FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER

QTY

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

1 REDUCER NUT (10OF) 1 CONNECTOR (06S-06O90) 1 ABRASION SLEEVE (1.75" X 58") 1 ABRASION SLEEVE (1.00" X 238") 1 ABRASION SLEEVE (1.00" X 28") 1 BULK HOSE (1", SOLD PER FT) 1 ABRASION SLEEVE (1.75" X 50") 4 FLG LOCKNUT (1/4-NC) 4 SCREW (M12-1.75 X 110 SOC 12.9 ZP) 1 ANCHOR FLANGE (16HF-16SF) 1 HOSE (20OFX90M-89"-250) 1 HOSE (12OFX-12.3 -3000) 1 HOSE (16OFX90S-55"-5000) 1 HOSE (16OFX90S-53"-250) 1 HOSE (10OFX-139"-3000) 1 HOSE (06OFX90S-17"-3000) 1 HOSE (04OFX90M-28"-3000) 1 HOSE (04OFX90-231"-3000) 1 O-RING (049 D70) 1 FLUID PUMP 4 FLG BOLT (1/2-NC X 1-3/4",GD8) 1 CONNECTOR (10S-10O90) 1 ABRASION SLEEVE (2.07" X 50") 4 SCREW (M12-1.75 X 40MM, SOC) 1 CONNECTOR (04S-04O90) 2 BOLT (1/4-NC X 2")

154-310 154-342 117-680 117-961 117-409 116-460 117-265 105-832 105-1690 150-2786 150-3339 150-1830 150-3338 150-3785 157-967 154-737 515-683 153-115 157-201 150-3254 106-096 154-298 117-454 107-044 154-252 105-106

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 190 FTLB

BEGINS WITH S/N:: CMWAT100KF0000067 PRIOR UNITS USE 150-2230

NOT SHOWN:

FOOTNOTES:

1. ITEM 150-2786 INCLUDES BOLTS 4X 105-238 & O-RING 157-029.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

ID0302758

445

446

FLUID SUPPLY (SWIVEL)

4 3 7

8 1 TO WATER SWIVEL

ID0205761

447

FLUID SUPPLY (SWIVEL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 HOSE MOUNT 3 CARRIAGE BOLT(3/8-NC X 1-1/4") 3 WASHER (3/8") 3 LOCKNUT (3/8-NC) 1 CLAMP HALVES (2 PER SET) 1 COVER PLATE 2 BOLT (7/16-NC X 4.0", GD 8) 1 HOSE (32JFX90S-77"-1300) 1 BK CONNECTOR (32J45) 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 ABRASION SLEEVE (3.66" X 77")

300-9605 105-249 105-118 105-047 310-994 307-532 107-443 150-2175 150-2727 110-311 117-376

DESCRIPTION

REMARKS

O-RING 105-1434

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0205761

448

FLUID SUPPLY (JT) WATER SWIVEL JT100

5 3

2 1

13 10 7 11

ID0205800

449

FLUID SUPPLY (JT) WATER SWIVEL JT100 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

190-1459 150-2670 155-210 215-2264 115-156 358-855 110-031 300-5431 106-547 106-709 106-332 106-387 150-2732 150-4861

QTY

1 1 1 1 1 2 1 2 2 1 2 1 1

DESCRIPTION

WIRELINE KIT WATER SWIVEL CONNECTOR (08N-08N) COLLECTOR RING REDUCER (08N-06NF) PACK-OFF FITTING CABLE TIE (1/2") 20" LG SWIVEL TORQUE BRACKET SCREW (M12-1.75 X 40MM,10.9) FLG LK NUT (M12-1.75) SCREW (M10-1.50 X 70MM) FLG LOCKNUT (M10-1.50) CONNECTOR (24S-32J90 SPECIAL) WATER SWIVEL, 1.5JW

REMARKS

INCLUDES REF NO.'S 2-6 AND ITEMS IN NOT SHOWN LIST. SEE FOOTNOTE 2 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 1 & 3, USE REPAIR KIT 500-2203 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 1 & 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1 O-RING 105-1434 SEE FOOTNOTE 3

NOT SHOWN:

117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ. 500-2810 PACKING SET 500-2811 SEAL KIT

USED ON 150-4861 USED ON 150-4861

FOOTNOTES:

1. FOR USE WITH WIRE LINE KIT ONLY. 2. USE LOCTITE 277 OR EQUIVALENT, USE REPLACEMENT O-RING 500-2386 WHEN REPLACING O-RING ON MALE THREADED END. 3. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0205800

450

WATER SWIVEL (AT)

2 1

ID0242161

451

WATER SWIVEL (AT) REF PART NO. NUMBER

1 2 3

153-208 150-2837 150-4831

QTY

DESCRIPTION

1 WATER SWIVEL (24N-24NF) 1 ELBOW (24NF-32J) 1 SWIVEL, 1.5JW

REMARKS

SEE FOOTNOTE 1 USED FOR HI-FLOW LIQUID OR AIR APLICATIONS. SEE FOOTNOTE 1

NOT SHOWN:

500-2810 500-2811

PACKING SET SEAL KIT

USED ON 150-4831 SWIVEL USED ON 150-4831 SWIVEL

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

ID0242161

452

FLUID SUPPLY

3 30

29 3 28

31 26 2

5 23 MUD PRESSURE GAUGE

15 TO BULKHEAD BRACKET

19 20 21

TO PULSATION STABILIZER 1

THRU CAB FLOOR

6 7

12 8

24 9 3

10 4

ID0226572

453

FLUID SUPPLY REF PART NO. NUMBER

QTY

1. 153-610 150-2798 2. 310-263 3. 110-311 4. 150-2711 150-2734 5. 150-2727 6. 107-443 7. 307-532 8. 310-994 9. 154-339 10. 153-348 11. 117-170 12. 153-297 13. 154-339 14. 115-130 15. 150-1444 16. 154-482 17. 515-249 18. 154-272 19. 154-248 20. 154-349 21. 158-579 22. 149-364 23. 150-2176 24. 117-376 25. 300-5385 26. 105-1341 27. 105-834 28. 106-383 29. 107-566 30. 106-387 31. 310-268

1 1 1 6 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 4 3 1

DESCRIPTION

REMARKS

HOSE (32JFX-84.75"-1300) HOSE (24JFX-24JFX90 157"-1250) BULKHEAD PLATE WORM CLAMP (1-5/16" TO 3-1/4") BK CONNECTOR (24S-32J) BK CONNECTOR (24J-32JBK) BULKHEAD FITTING SCREW (7/16-NC X 4") COVER PLATE CLAMP HALVES (2 PER SET) CONNECTOR (04N-04O) HOSE (32JFX-77.75"-1300) ABRASION SLEEVE (1" X 197") HOSE (04OFX90M-198"-3000) CONNECTOR (04N-04O) TEE (O4NF-04NF-04NF) PRESSURE GAUGE (2000PSI) CONNECTOR (04N-04O90) HOSE (04OFX-26"-3000) REDUCER NUT (08OF) REDUCER STEM (04O) CONNECTOR (08N-08O) SHUT-OFF (08NF-08NF) BK CONN (08N-08O) HOSE (32JFX-288"-1300) ABRASION SLEEVE (3.66" X 77") HOSE CARRIER ABRASION SLEEVE (3.66" X 286") FLG LOCKNUT (3/8-NC) FLG LK SCREW (M10-1.50 X 30MM) CARRIAGE BOLT (3/8-NC X 1.50") FLG LOCKNUT (M10-1.50) BULKHEAD

JT AT JT JT AT USE O-RINGS 105-1433 & 105-1434 USE O-RING 105-1434 USE LOCTITE 242 OR EQUIVALENT

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

190-1677 500-2289

MOUNTING BRACKET KIT E-Z OUT BAR WITH POLY ROLLER

SERVICE PART KIT FOR 300-5385 HOSE CARRIER

FOOTNOTES:

NOTE:

REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS

ID0226572

454

FLUID PUMP PLUMBING (JT& AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N:

17 16

1 2

15 14

12 11

8 3

7 10

6 9

TO INLET PRESSURE GAUGE

4 5 4

TO ANTIFREEZE TANK

ID0113951

455

FLUID PUMP PLUMBING (JT& AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

1 1 1 2 AR 1 1 2 1 1 1 1 1 1 1 1

FHC BODY (4-1/2 FHCF X 4" NPTF) CLOSE NIPPLE (64N) FLUID PUMP WORM CLAMP (1" TO 1-3/4") BULK HOSE (1-1/4",SOLD PER 1') S/O COUPLER (20N-20H) SHUT-OFF (20NF) NIPPLE (20N-2") HOSE (06OFX90-69"-3000AR) CONNECTOR (08N-06O90) REDUCER (16N-08NF) REDUCER (20N-16NF) PIPE TEE (20NF) REDUCER (48N-20NF) REDUCER (64N-48NF) REDUCER 4 1/2 FHCM-3 1/2 FHCF FHC PLUG (-64)

153-914 153-953 153-776 111-011 116-587 156-940 149-786 115-207 149-193 154-420 115-276 115-236 115-264 178-407 115-252 153-954 153-915

REMARKS

AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY

NOT SHOWN:

500-2464 FLUID CYLINDER

FOOTNOTES:

NOTE:

ID0113951

456

INLET GAUGE PLUMBING (JT&AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N:

4 7 5 6 8

ID0157010

457

INLET GAUGE PLUMBING (JT&AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 153-776 - FLUID PUMP 2. 258-048 1 PRESSURE GAUGE (0-160 PSI) 3. 310-997 - FLUID PUMP MOUNT 4. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED) 5. 115-129 1 ALL THREAD (04N) SCH 80 6. 154-805 1 HOSE (06OFX90S-54"-3000) 149-193 1 HOSE (06OFX90-69"-3000-AR) 7. 115-130 1 TEE (04NF-04NF-04NF) 8. 149-039 1 CONNECTOR (04N-06O90)

REMARKS

AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY

ENDS WITH S/N: 2Z1021 BEGINS WITH S/N: 2Z1022

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0157010

458

FLUID PUMP PLUMBING (AT) SUCTION

FROM ANTI FREEZE TANK 17

19 18

20 21

1 2

12 15 15

14 24 25

22 26 23

5 7 8 6

9 10

ID0223830

459

FLUID PUMP PLUMBING (AT) SUCTION REF PART NO. NUMBER

QTY

1 149-396 2 156-938 3 115-162 4 115-115 5 514-106 6 115-299 7 154-486 8 514-386 9 153-255 10 313-759 11 178-407 12 115-207 13 115-264 14 149-786 15 115-132 16 156-940 17 111-011 18 115-236 19 115-276 20 154-420 21 515-176 22 115-130 23 120-090 24 258-048 25 149-039 26 115-129

1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

MUD PUMP PLUG (32N) NIPPLE (08N-4") STREET ELBOW (08N-08NF90) CAP (08 NF) NIPPLE (48N-3") ELBOW (48NF-48NF45) FHC BODY (3 1/2" FHC X 3" NPT) FHC PLUG (-56) LANYARD REDUCER (48N-20NF) NIPPLE (20N-2") PIPE TEE (20NPT-F) SHUT-OFF (20NF) STREET ELBOW (20N-20NF90) SO COUPLER (20N-20H) WORM CLAMP (1" TO 1-3/4") REDUCER (20N-16NF) REDUCER (16N-08NF) CONNECTOR ( 08N-06090 ) HOSE (06OFX90-38"-3000) TEE (04NF-04NF-04NF) SHUT-OFF VALVE Gauge CONNECTOR (04N-06O90) ALL THREAD (04N) SCH 80

REMARKS

SEE NOT SHOWN

NOT SHOWN:

500-2160 FLUID CYLINDER SERVICE PART

FOOTNOTES:

NOTE:

ID0223830

460

JT/AT 100 AIR HAMMER KIT 20 NIPPLE ROTATED TO CLEAR DRILL FRAME

19 22 TO CONTROL VALVE PORT 2

TO CONTROL VALVE PORT 1

12 7

11 10

5 14 4

3 2

16 9

18 8 19

ID0383562

461

JT/AT 100 AIR HAMMER KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

190-2559 150-3290 515-680 153-344 150-6405 150-3293 150-4295 156-938 301-7689 310-994 307-532 107-443 106-333 106-089 153-952 150-4293 150-4294 117-376 115-789 110-030 118-268 154-933 154-933 149-078

QTY

DESCRIPTION

HIGH CAPACITY FLUID ADAPTER KIT 1 SWING CHECK VALVE ( -32 NF ) 3 NIPPLE (32N-2") 1 TEE (32NF-32NF-32NF) 1 ELBOW (32NF-32NF90) 1500PSI 1 CHECK VALVE ( -32 ) 2 CONNECTOR (32J-32N) 1 PLUG (32N) 1 MOUNTING BRACKET 1 CLAMP HALVES (2 PER SET) 1 COVER PLATE 2 BOLT (7/16-NC X 4.0", GD 8) 3 SCREW (M12-1.75 X 40MM, 8.8) 3 HEX NUT (M12-1.75, 10.9) ZP 1 NIPPLE (32N-5")EX HEAVY 1 FLUID HOSE (32JFX-77.25"-1300) 1 FLUID HOSE (32JFX-54"-1300) 1 ABRASION SLEEVE (3.66" X 77") 1 ABRASION SLEEVE (3.66" X 54") 8 CABLE TIE (1/16" TO 4") 2 ABRASION SLEEVE (1.00" X 82") 1 HOSE (04OFX90S-100-5000) 1 HOSE (04OFX90S-100-5000) 1 HAMMER UNION ( -32 NF )

REMARKS

REF NO'S: 1-23

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE AS A TEMPLATE TO DRILL HOLES IN FLUID PUMP MOUNT. LINE UP BACK EDGE & .25" FROM ENGINE SKID SIDE EDGE. "DO NOT DRILL INTO COOLING TANK"

NOTE:

ID0383562

462

FLUID PUMP PLUMBING (JT&AT HIGH CAPACITY) DISCHARGE SIDE / WASH WAND CONNECTION BEGINS WITH S/N:

22 21

2 3 20 4

5 14

23 25

29 30 32

27 26

33 8 34

36 MAIN FRAME

ID0113950

463

FLUID PUMP PLUMBING (JT&AT HIGH CAPACITY) DISCHARGE SIDE / WASH WAND CONNECTION BEGINS WITH S/N: REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13 14. 15 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.

154-490 156-732 155-706 159-088 153-776 153-610 110-311 117-637 150-2711 153-348 106-724 106-639 315-146 316-594 106-387 515-680 110-656 313-485 149-785 153-595 114-008 115-064 306-388 149-1001 191-069 106-391 105-512 151-211 106-685 150-2733 106-334 153-952 154-252 118-268 515-075 154-226 158-805

QTY

1 1 1 1 2 4 2 1 2 6 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 2 1

DESCRIPTION

REMARKS

CONNECTOR (12N-08O90) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) FLUID PUMP AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY FLUID HOSE (32JFX-84.75"-1300) WORM CLAMP (1-5/16" TO 3-1/4") ABRASION SLEEVE (3.66" X 90") BK CONNECTOR (32J-32JBK) USE O-RING 105-1434, LOCTITE 680 ON NUT HOSE (32JFX-77.75"-1300) FLG LK SCREW (M10-1.50 X 25MM) SCREW (M10-1.50 X 160MM) DAMPENER MOUNT MOUNT PLATE FLG LOCKNUT (M10-1.50) NIPPLE (32N-2") WORM CLAMP (2-1/2" TO 8-1/2") SEE FOOTNOTE 1 PULSATION DAMPNER (DISCHARGE) HEX HD UNION (32NF) CONNECTOR (32N-32N8) NON ON-BOARD FLUID ONLY PLUG (32N, SQ, GALV) REDUCER (32N-12NF) VALVE ARM SHUT-OFF (32NF-32NF) BALL VALVE REPAIR KIT WASHER (M12) COTTER PIN (3/32" X 3/4") CYL (1.25" X .50" X 4.00") USE O-RING 105-1434 LOCKNUT(M12-1.75,PRV TRQ,10.9) CYLINDER MOUNT (32N-32JBK SPECIAL) SCREW (M12-1.75 X 50MM) NIPPLE (32N-5") EX HEAVY CONNECTOR (04S-04O90) ABRASION SLEEVE (1.00"X 82") HOSE (04OFX90S-82"-3000) CONNECTOR (04O-06S90) HYD CONTROL VALVE (4-WAY,2POS)

NOT SHOWN:

500-2464 FLUID CYLINDER (JT)

FOOTNOTES:

FOR MAXIMUM PERFORMANCE STABILIZER IS FACTORY INSTALLED WITH NITROGEN (250 PSI). IF SERVICING IN FIELD, COMPRESSED AIR IS ACCEPTABLE.

NOTE:

ID0113950

464

FLUID PUMP PLUMBING (AT)

DISCHARGE SIDE/WASH WAND CONNECTION

PORT 3 PORT 1

26 1

12 27

30 26

23 14 25

3 2

7 6

18 13

5 16

8 17

ID0223780

465

FLUID PUMP PLUMBING (AT)

DISCHARGE SIDE/WASH WAND CONNECTION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

149-396 515-680 216-047 115-1013 153-344 115-064 154-490 156-732 155-706 159-088 149-1001 149-646 106-334 106-685 306-388 106-391 105-512 106-018 307-524 307-532 107-443 300-8703 318-485 158-805 154-252 154-226 150-2798 151-211 150-2734 105-832 105-106 150-2836 150-2836 149-482

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 3 1 1 1 2 2 1 1 1

DESCRIPTION

MUD PUMP NIPPLE (32N-2") SPEED PICK-UP NIPPLE (32N-18") TEE (32NF-32NF-32NF) REDUCER (32N-12NF) CONNECTOR (12N-08090) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) SHUT OFF (32NF-32NF) CYLINDER MOUNT (32N-24J) SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) VALVE ARM WASHER (M12) COTTER PIN (.094 X .750) JAM NUT (3/8-NF) BOLT-ON CLAMP (2",PAIR) COVER PLATE BOLT (7/16-NC X 4.0", GD 8) BRACKET MUFFLER CLAMP HYD CONTROL VALVE (4-WAY,2POS) CONNECTOR (04S-04O90) CONNECTOR (04O-06S90) HOSE (24JFX-24JFX90 160"-1250) CYL (1.25" X .50"" X 4.00"") BK CONNECTOR (24J-32JBK) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 2") HOSE (04OFX45-39"-3000) HOSE (04OFX45-39"-3000) HOSE (04oFX90s-217"-3000)

REMARKS

SEE NOT SHOWN

REFER TO FOOTNOTE 1 & 2

REFER TO FOOTNOTE 1 & 2 O-RINGS 105-1433 & 105-1434

NOT SHOWN:

500-2160 FMC FLUID CYLINDER SERVICE PART

FOOTNOTES:

1. BARREL TO PORT 1. 2. ROD TO PORT 3

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0223780

466

LINER WASH PLUMBING (JT & AT HIGH CAPACITY) BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216

18 17

18 22 1

24 4

23 7

2 3 14

16 13

9 21 19 21

28 ID0426099

467

LINER WASH PLUMBING (JT & AT HIGH CAPACITY) BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER

QTY

DESCRIPTION

1 310-997 1 FLUID PUMP MOUNT 2 153-223 1 TANK SEAL 3 302-2638 1 LINER WASH TANK 4 150-2609 1 CENTRIFUGAL PUMP 5 153-133 1 STRAINER (12NF) 6 150-2416 1 FILTER BOWL, TRANSPARENT 7 153-198 1 SCREEN (20 MESH) 8 153-676 1 FILTER GASKET 9 155-183 1 S/O COUPLER (16S-12H90) 10 514-433 1 S/O COUPLER (12N-12HSB90) 11 115-126 1 REDUCER (12N-08NF) 12 155-210 1 CONNECTOR (08N-08N) 13 115-112 1 PLUG (08N, SQ) 14 115-135 1 REDUCER (08N-04NF) 15 110-141 1 DRAIN VALVE (04N) 16 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 17 115-119 1 ELBOW (08NF-08NF90) 18 514-140 2 S/O COUPLER (08N-10H) 19 116-751 29 BULK HOSE (3/4",SOLD PER FT) 20 116-750 37 BULK HOSE (5/8", SOLD PER 1") 21 110-026 6 WORM CLAMP (1/2" TO 1-1/4") 22 514-314 1 REDUCER (24N-16NF) 23 115-273 1 NIPPLE (16N-6") 24 302-5029 1 BRACE 25 106-385 5 FLG LOCKNUT (M6-1.00) 26 106-378 1 FLG LK SCREW (M6-1.00 X 12MM) 27 105-797 4 SCREW (M6-1.00 X 20MM, BX) 28 150-5241 1 CHECK VALVE 29 514-161 2 S/O COUPLER (12N-12H)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 17"; USE 1 @ 12" USE 1 @ 37"

NOT SHOWN:

500-2210

1 LIQUID LEVEL GAUGE

1/4 NPT, 5.0" LONG

FOOTNOTES:

1. USE 150-2416 TRANSPARENT FILTER BOWL, FOR BOWL REPLACEMENT. DIRECTIONAL ARROW NEEDS TO POINT TOWARD CENTRIFUGAL PUMP (REF. #4).

NOTE:

ID0426099

468

LINER WASH PLUMBING (JT&AT HIGH CAPACITY) ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215

14 13

32 11

20 12

8 7

4 16

32 32 17

15 33

25 26 27 28

30 29

22 1

10 19

ID0220593

469

LINER WASH PLUMBING (JT&AT HIGH CAPACITY) ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER

QTY

1 310-997 2 153-776 3 115-156 4 115-155 5 300-8600 6 300-8601 7 115-219 8 115-126 9 106-161 10 106-385 11 514-285 12 153-738 13 156-260 14 115-103 15 153-871 16 116-881 17 110-249 18 107-667 19 106-048 20 106-205 21 116-855 22 149-487 23 110-217 24 153-223 25 514-314 26 115-273 27 115-135 28 110-141 29 115-112 30 106-162 31 313-773 32 153-133 33 500-2210

1 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 2 4 4 4 1 1 2 1 1 1 1 1 1 4 1 1 1

DESCRIPTION

FLUID PUMP MOUNT FLUID PUMP REDUCER (08N-06NF) COLLAR (08NF) FILTER BRACKET MIDDLE UPPER FILTER BRACKET REDUCER (12N-06NF) REDUCER (12N-08NF) FLG SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) S/O COUPLER (08N-10H90) LINER WASH PUMP STREET ELBOW (06N-06NF90) NIPPLE (06N-1.50") S/O COUPLER (06N-06H90, BRS) BULK HOSE (.375", SOLD PER 1") WORM CLAMP (1/4" TO 5/8") BOLT (#10-24 X 1-1/2",SOC,GD5) LOCKNUT (#10-24) WASHER (.191") BULK HOSE (.625", SOLD PER 1") S/O COUPLER (08N-10H) WORM CLAMP (7/16" TO 1") TANK SEAL REDUCER (24N-16NF) NIPPLE (16N-6") REDUCER (08N-04NF) DRAIN VALVE (04N) PLUG (08N, SQ) FLG SCREW (M8-1.25 X 20MM, GD8) LINER WASH TANK STRAINER (12NF) LIQUID LEVEL GAUGE

REMARKS

AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY

1 @ 40"

1 @ 30"

USE 150-2416 TRANSPARENT FILTER BOWL, FOR BOWL REPLACEMENT. 1/4-NPT, 5.0 LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0220593

470

FLUID PUMP - FMC (JT) FLUID END 200 GPM BEGINS WITH S/N: 2W0856

13 16 12

8 19

ID0123937

471

FLUID PUMP - FMC (JT) FLUID END 200 GPM BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

QTY

499-450 191-214 191-215 157-275 9 499-457 3 157-302 3 157-274 3 190-1712 3 499-458 3 499-455 3 499-454 3 499-452 3 157-069 3 157-269 3 499-453 3 107-794 3 157-270 N/A N/A N/A N/A 500-1421

DESCRIPTION

VALVE KIT (M14) PISTON / CYL. REPLACEMENT KIT PISTON REPLACEMENT KIT PLUNGER ROD SEAL (U-CUP) PLUNGER ROD SEAL HOUSING O-RING (2-244) PLUNGER ROD SEAL (SCRAPER) CROSSHEAD DEFLECTOR SHIELD PLUNGER CLAMP PISTON ROD PISTON HOLDER O-RING (215 D90) O-RING (-249 D90) PISTON RETAINER LOCKNUT (1" NC) O-RING (-245 D70) DISCHARGE VALVE SUCTION VALVE PISTON WEAR RING CYLINDER SLEEVE

REMARKS

INCLUDES REF NO. 14, 15 AND 16. SEE FOOTNOTE 1 INCLUDES REF NO. 10, 11, 13, 17, 18 AND 19 INCLUDES REF NO. 10, 11, 17 AND 18

REPLACE WITH NEW WHEN REMOVED. TORQUE TO 250 FT LBS.

NOT SHOWN:

157-272 2 157-271 1 157-268 1 499-451 AR 499-394 1

OIL SEAL O-RING (-373 D70) BACK COVER GASKET VALVE PULLER (M14) SIGHT GAGE

FOOTNOTES:

1. VALVE KIT (M13): 499-450. KIT INCLUDES: 3X SUCTION VALVE, 3X DISCHARGE VALVE, AND 3X O-RING (245 D90) 105-1827 OR 105-270. IF JUST REPLACING A SINGLE VALVE, USE 500-3083 - SUCTION VALVE ASSY OR 500-3084 - DISCHARGE VALVE ASSY

NOTE:

ID0123937

472

FLUID PUMP (FLUID END) 120 GPM

1 8 2

3 9

ID0090838

473

FLUID PUMP (FLUID END) 120 GPM

REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

191-054 191-1008 499-041 499-039 499-089 499-042 157-191 157-202 157-031 499-116

QTY

1 1 3 3 3 3 3 3 3 3

DESCRIPTION

REMARKS

VALVE REPAIR KIT PACKING REPAIR KIT CUP HOLDER PLUNGER NUT CYL (2.750") CYLINDER GASKET O-RING (233 D90) O-RING (042 D70) O-RING (234 D90) O-RING (014 D70)

INCLUDES PARTS FOR ALL VALVES IN PUMP. SEE FOOTNOTE 1.

NOT SHOWN:

500-2199 1 FLUID CYLINDER

FOOTNOTES:

KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.

NOTE:

ID0090838

474

FLUID PUMP (POWER END) L1622 (120 GPM)

3 2

19 10

3 1 11

ID0091396

475

FLUID PUMP (POWER END) L1622 (120 GPM) REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

QTY

126-194 3 165-896 1 165-888 3 157-739 9 157-742 1 500-2210 1 500-2795 2 500-2792 8 500-2788 3 500-2787 3 500-2789 1 500-2782 1 500-2780 1 500-2779 2 500-2783 2 500-2796 6 500-2794 3 500-2785 1 500-2791 2 500-2784 1 500-2781 1

DESCRIPTION

ROD BEARING BACK COVER GASKET SEAL HOLDER GASKET INTERNAL SEAL INTERNAL SEAL LIQUID LEVEL GAUGE GASKET, PINION SHIM, PINION HOUSING/CAP PACKING NUT CROSSHEAD ASS'Y PINION SHAFT BEARING CONE (1.906 X 1.187 LG) BEARING CUP (3.750 OD X 1.187 LG) BEARING CONE (2.955 ID) BEARING CUP (5.708 OD) SHIM, BEARING HOUSING CONNECTING ROD ASS'Y CRANKSHAFT AND GEAR ASS'Y GASKET, BEARING HOUSING BEARING CONE (1.656 ID X 1.3125 LG) BEARING CUP (3.562 OD X 1.312 LG)

REMARKS

USE 3 PAIR PER PUMP, PACKAGED 2 HALVES PER BOX PLUNGER ROD ADAPTER 1/4-NPT, 5.0 LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0091396

476

WASH WAND

5 3

7 1

ID0109808

477

WASH WAND REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

155-242 115-170 259-353 259-197 514-141 154-753 154-233 159-089

DESCRIPTION

REMARKS

NOZZLE (04N, ORF.047", TC) COLLAR (04NF) WASH WAND SPRAY GUN CONNECTOR (06N-08O) HOSE (08OFX-600"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF)

NOT SHOWN:

190-179 190-938

SEAL REPAIR KIT SPRAY GUN, REPAIR KIT

RHINO CHAPPELL

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0109808

478

NOTES:

ID0134963

479

PIPE LOADER SYSTEMS

480

PIPE LOADER (MOUNT)

20 10 19

21 16 15 18 27

4 22

5 13

12 11 26

6 8

24 31

7 30 23

8 DRILL FRAME 9 3

ID0226575

481

PIPE LOADER (MOUNT) REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.

300-6136 300-7992 106-540 106-162 370-133 106-551 370-148 370-165 370-163 370-164 106-398 370-325 105-633 370-079 107-032 370-242 106-353 106-386 106-796 370-243 107-170 370-231 106-380 347-888 116-259 116-259 370-241 116-259 116-686 324-358 106-724 300-6124 300-7938

QTY

DESCRIPTION

1 PIPE LOADER 1 COVER 10 SCREW (M16-2.0 X 130mm) 13 FLG SCREW (M8-1.25 X 20mm) 1 COVER PLATE 13 CLIP NUT (M8-1.25) AR TOP FLG PLATE AR CENTER SHIM PLATE AR SPACER PLATE AR SHIM PLATE 10 WASHER (M16, HARDENED) 2 SHIM (.065") 1 NUTSERT(M8-1.25)3.80-7.9" THK 1 COVER PLATE 4 SCREW (M8-1.25 X 20mm, BUT SOC) 1 STOP PLATE 4 FLG NUT (M6-1.00) 8 FLG LOCKNUT (M8-1.25) 2 SCREW (M4-.70 X 30mm) 1 SLIDE BAR 4 BOLT (M6-1.00 X 20mm) 1 STEP 2 FLG LK SCREW (M8-1.25 X 16mm) 1 SPRING LOADED PIN AR BULK EDGE (1/2", SOLD PER FT) AR BULK EDGE (1/2", SOLD PER FT) 1 CROSS BAR AR BULK EDGE (1/2", SOLD PER FT) AR BULK EDGE (5/32", SOLD PER FT) 1 COVER 1 FLG LK SCREW (M10-1.50 X 25mm) 4 3" SPACER 1 SPACER

REMARKS

USE LOCTITE 277 OR EQUIVALENT

USE 1 @ 18" USE 1 @ 22" USE 1 @ 9" USE 1 @ 9"

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0226575

482

GUARD RAIL

BEGINS WITH S/N: CMWJT100EF0000192 BEGINS WITH S/N: CMWAT100CF0000064

33 34 21

30 22 27 20 28

15 14

27 20

31 28 19 27 32 28 28

29 9

15 6 12 4

7 8

ID0306115

483

GUARD RAIL

BEGINS WITH S/N: CMWJT100EF0000192 BEGINS WITH S/N: CMWAT100CF0000064 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36

1 GUARD RAIL 2 SPRING TUBE 1 SPRING LOADED PIN 1 SUPPORT PIN 3 FLG LOCKNUT (3/8-NC) 3 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 SCREW (M5-0.80 X 22MM, SOC) 1 PROXIMITY SWITCH 2 PIN (.750 X 3.37 IH G&P CP) 2 SCREW (M4-0.70 X 30MM) 2 LOCKNUT (M5-0.80) 2 KLIP RING (.750") 2 TORSION SPRING 2 HEAD PLATE 4 FLG LK SCREW (M6-1.00 X 12MM) 1 RAIL END PLATE 6 FLG LK SCREW (M8-1.25 X 25MM) 2 FENDER WASHER (1/4" X 1" X .06") 1 FOLD OUT RAIL, LEFT 4 HANGER CLAMP 1 FOLD OUT RAIL, RIGHT 1 JOINER 1 TORSION SPRING 1 LATCH 15 SCREW (M8-1.25 X 25MM) 14 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 25MM) 1 LINK, LEFT 1 LINK LATCH, LEFT 1 LINK, RIGHT 1 LINK LATCH, RIGHT 1 SPACER 1 WASHER (5/16")

301-5433 348-098 347-888 348-068 105-834 105-249 106-427 215-1175 301-5431 106-796 106-850 115-503 117-121 370-335 106-378 301-5432 106-381 105-1661 301-8941 301-8933 301-8942 301-8932 117-022 301-8983 105-806 106-561 105-894 105-245 301-8936 301-8934 301-8937 301-8935 301-1660 105-117

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. 300-6264 AND 307-789 GUARD RAILS ARE NO LONGER AVAILABLE. REPLACE WITH 190-1873 KIT. INCLUDES REF. NO.'S 1, 4, 5, 6, 9 & 14-18.

NOTE:

ID0306115

484

PIPE LOADER LIFT ARMS

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

7 4

8 12 21

2 REAR

1 27 28 25 24

1 14

19 18

24 25 22

29 30

1 24 25 13 26

20 16 17

12 22

33 1

15 1

25 24

14 15

9 16

13 3 FRONT

6 8

ID0251527

485

PIPE LOADER LIFT ARMS

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

300-6136 301-1073 301-1061 301-1125 301-1067 301-1081 301-1079 125-772 106-545 107-144 107-759 179-168 125-754 184-064 106-344 179-042 183-878 181-975 106-470 110-056 125-143 179-232 349-965 181-982 105-247 349-962 370-301 105-377 370-303 105-604 370-298 151-085 125-773 179-236

QTY

1 1 1 1 1 2 2 4 2 2 2 3 7 4 4 2 1 1 1 1 4 2 1 4 4 1 1 1 1 1 1 1 1 1

DESCRIPTION

PIPE LOADER REAR LIFT ARM FRONT LIFT ARM REAR PIN MOUNT FRONT PIN MOUNT ROLLER (JT) ROLLER PIN (JT) COMPOSITION BUSHING (1.5") LOCKNUT (M16-2.0,PRV TRQ,10.9) SCREW (M16-2.00 X 100MM) SCREW (M12-1.75 X 20MM,BUT SOC) TAPERED PIN (2.000" X 25.8") COMPOSITION BUSHING (2") TAPERED INSERT (2") SCREW (M20-2.50 X 40MM) TAPERED PIN (31.75MM X 144MM) TAPERED PIN (1.75" X 5.31") TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) MACH BUSHING (1-1/4", 18GA) BRONZE BUSHING (1.250") TAPERED PIN (31.75MM X 65MM) LINKAGE ARM TAPERED INSERT (1.25") SCREW (M12-1.75 X 35MM) CENTER LINKAGE BACK LINK JAM NUT (1-1/2-NF) ADJUSTMENT BAR JAM NUT (1-1/2-UNF LH) FRONT LINK CYL (3.5" X 1.75" X 16") COMPOSITION BUSHING (1.75") TAPERED PIN (50.8MM X 200MM)

REMARKS

ONLY PIN BOSSES SHOWN FOR REFERENCE

301-1078 ROLLER (AT) 301-1076 ROLLER PIN (AT)

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT AS REQUIRED

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0251527

486

PIPE LOADER (SHUTTLE MOUNT) 12 9

8 10

13 1

6 PIPE LOADER

5 4

ID0226606

487

PIPE LOADER (SHUTTLE MOUNT) REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

348-064 106-386 215-1175 106-328 106-353 300-6142 107-170 300-6139 300-6140 106-329 300-6141 300-6135 106-427 115-686 107-451

QTY

DESCRIPTION

REMARKS

2 20 1 4 16 4 16 3 1 16 4 4 2 AR AR

SHIM FLG LOCKNUT (M8-1.25) PROXIMITY SWITCH FLG SCREW (M8-1.25 X 30MM) FLG NUT (M6-1.00) BOTTOM SLIDE BAR SCREW (M6-1.00 X 20MM) RETAINER BAR RETAINER BAR SCREW (M8-1.25 x 50MM) OUTER SHIM BAR SCREW (M5-080 X 22MM, SOC) BULK EDGE (5/32",SOLD PER 1") SHIM (.135")

SEE FOOTNOTE 1

USE 1 @ 9".

NOT SHOWN:

FOOTNOTES:

1. BOTH SHIMS USED ON FRONT SHUTTLE STOP. CAN BE ADDED AS NEEDED TO BACK SHUTTLE STOP.

NOTE:

ID0226606

488

PIPE LOADER SHUTTLES

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

4 2

3 8

9 11

1 3

16 17

10 18 14 13

19 20

ID0251080

489

PIPE LOADER SHUTTLES

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 FRONT SHUTTLE 1 BACK SHUTTLE 2 TOP SLIDE BAR 16 SCREW (M8-1.25 X 35MM) 1 SHUTTLE STOP (JT) 6 FLG SCREW (M16-2.00X45MM,10.9) 1 FRONT CARRIER MOUNT 1 REAR CARRIER MOUNT 4 FLG LK SCREW (M8-1.25 X 25MM) 2 HOSE CARRIER (38.1") 8 FLG LK SCREW (M6-1.00 X 20MM) 6 FLG NUT (M6-1.00) 2 WEAR PAD 4 SCREW (M8-1.25 X 16MM,CSK SOC) 1 LOCKNUT (5/8-NC) 2 CHAIN ADJUSTER 1 ROLLER BUSHING (#80) 16 FLG LOCKNUT (M8-1.25) 2 ROLLER CHAIN (#80, 58P) 2 SHLD BLT (M8 X 50MM, M6-1.00)

301-1030 301-1041 301-1037 107-187 301-1040 107-336 301-1087 301-1088 106-381 118-1010 106-379 106-353 348-036 106-943 105-357 356-205 130-300 106-386 130-330 107-160

DESCRIPTION

REMARKS

301-1038 SHUTTLE STOP (AT)

USE LOCTITE 242 OR EQUIVALENT

INCLUDES 130-304 CONNECTOR LINK (#80)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0251080

490

PIPE LOADER (SHUTTLE DRIVE) 15

17 18 16

PIPE LOADER 5

20 19 21 3 13

11 4

25 2

23 7

6 25 2

8 7

7 23

4 24

ID0069518

491

PIPE LOADER (SHUTTLE DRIVE) REF PART NO. NUMBER

QTY

DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

1 8 8 4 8 8 16 8 AR 6 8 1 8 1 8 4 8 4 4 1 1 4 8 AR 8

SHAFT WASHER (3/8") SCREW (M12-1.75 X 150MM) SHAFT SUPPORT FLG LOCKNUT (M10-1.50) PIN BRONZE BUSHING (.625") SPACER SUPPORT SHIM FLG NUT (M12-1.75) FLG LK SCREW (M10-1.50 x 30MM) BEARING MOUNT WASHER (M12) FLANGE BEARING (1.25", 2-BLT) KLIP RING (1.000") PIN COMPOSITION BUSHING (1") IDLER SPROCKET (80B9) FLG LOCKNUT (1/2-NC, GD8) MOTOR MOUNT HYD MOTOR (SHUTTLE) BOLT (1/2-NC X 1.75", SOC) ROLLER SPACER PLATE SCREW (M10-1.50 X 20MM)

349-228 105-264 106-620 348-053 106-387 370-518 125-403 370-036 348-067 106-354 106-383 348-062 106-391 125-605 115-499 183-912 125-770 175-529 106-198 348-060 158-952 107-611 370-361 370-360 105-274

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. SEAL REPAIR KIT 500-658

NOTE:

ID0069518

492

PIPE LOADER (SHUTTLE DRIVE, DUAL) BEGINS WITH S/N: CMWAT100HG0000080

2 7

3 20

17 14 15

19 22 23

5 4

24 13

12 10

1 11

ID0411024

493

PIPE LOADER (SHUTTLE DRIVE, DUAL) BEGINS WITH S/N: CMWAT100HG0000080 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

4 IDLER SPROCKET (80B9) 1 MOTOR MOUNT 1 SHUTTLE SHAFT 2 HYD MOTOR (SHUTTTLE) 1 MOTOR MOUNT 8 BOLT (1/2-NC X 1-3/4", SOC) 8 FLG LOCKNUT (1/2-NC, GD8) 8 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 5 COMPOSITION BUSHING (1.000") 4 PIN 8 KLIP RING (1.000") 6 FLANGE NUT (M12-1.75) 4 SHAFT SUPPORT 8 ROLLER 8 SPACER 8 WASHER (M12) 8 SCREW (M12-1.75 X 150MM) 5 PIN 5 WASHER (3/8") 6 SCREW (M10-1.50 X 20MM, 10.9) 4 BRONZE BUSHING (.625") 2 SUPPORT SHIM 2 SPACER PLATE

175-529 348-060 302-1441 158-952 302-1440 107-611 106-198 106-383 106-387 125-770 183-912 115-499 106-354 348-053 370-361 370-036 106-391 106-620 370-518 105-264 105-274 125-403 348-067 370-360

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

SEAL REPAIR KIT 500-658

NOTE:

ID0411024

494

PIPE LOADER (ROW SELECT)

6 7 8 9 6 5

1 2 3 4

ID0069506

495

PIPE LOADER (ROW SELECT) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 DETENT BALL (1.000", CHROME) 1 COMPRESSION SPRING 1 JAM NUT (1-5/16") 1 CAP 2 SCREW (M12-1.75 X 50MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PIPE ROW INDICATOR 1 ROW SELECT TUBE 1 CYL (1.0" X .5 X 6.0")

125-121 117-115 107-108 370-263 106-334 106-685 274-831 349-258 150-726

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0069506

496

PIPE LOADER GRIPPERS BEGINS WITH S/N 2WO856

28 27 18

2 19

1 21

8 7 43

9 11 12

16 23

ID0123962

497

PIPE LOADER GRIPPERS BEGINS WITH S/N 2WO856 REF PART NO. NUMBER

308-939 308-938 2 107-682 3 107-223 4 107-043 5 125-137 6 370-154 7 349-057 8 125-430 9 349-060 10 348-037 11 105-858 12 349-061 13 105-2335 14 351-163 15 151-163 16 125-771 17 306-897 306-898 301-1041 301-1030 18 115-483 19 115-499 20 308-940 21 349-972 300-6323 22 125-770 23 157-537 24 308-944 25 105-304 26 107-928 27 106-398 28 107-181

QTY

DESCRIPTION

1 FRONT GRIPPER 1 REAR GRIPPER 4 ROLL PIN (M12 X 50MM) 2 SHLD BOLT (M10 X 35MM, M8-1.25) 2 SHLD BOLT (M12 X 35MM, M10-1.50) 4 BALL BEARING (.375) 2 ROLLER 2 PLUNGER 2 BRONZE BUSHING (.502") 2 TUBE 2 SPRING WASHER (1.56") 2 BOLT (1/2-NC X 1-1/4") 2 SPRING GUIDE 2 COMPRESSION SPRING 2 CAP - CYL (2" X 1" X 3") 2 COMPOSITION BUSHING (1.25") - BACK SHUTTLE - FRONT SHUTTLE 1 BACK SHUTTLE 1 FRONT SHUTTLE 2 KLIP RING (1.250") 2 KLIP RING (1.000") 2 GRIP PAD - PIN (1.5" X 4.539") 2 PIN (1.5" X 4.5") 4 COMPOSITION BUSHING (1") 2 WIPER SEAL (1.500") 2 GRIP PAD HOLDER 2 JAM NUT (1-5/16-NF) 2 ADJUSTMENT NUT 2 WASHER (M16, HARDENED) 2 BOLT (5/8-NC X 1-1/4", GD8)

REMARKS

USE 242 LOCTITE OR EQUIVALENT USE 242 LOCTITE OR EQUIVALENT

ENDS WITH S/N: CMWJT100PA0000027 ENDS WITH S/N: CMWJT100PA0000027

ENDS WITH S/N: CMWJT100PA0000027

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0123962

498

CONTROL VALVE PIPE LOADER

15 B

8 9 3

4 2 13

26 B 11

18 19

23 A

10 SECTION A-A 5

23 A

12 SECTION B-B

ID0070806

499

CONTROL VALVE PIPE LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

153-252 499-145 499-146 499-147 499-150 499-151 499-029 499-030 500-638 500-950 499-156 499-157 499-158 499-159 500-588 499-144 155-630 500-581 500-298 500-302 155-160 499-155 217-949 217-950 499-153 499-152 499-154

QTY

DESCRIPTION

CONTROL VALVE (7 SPOOL) 5 VALVE SECTION 1 VALVE SECTION 1 VALVE SECTION 14 BONNET SEAL KIT 14 COIL CONNECTOR KIT 12 LOCK OUT CARTRIDGE 12 LOCK OUT CARTRIDGE SEAL KIT 2 RC RELIEF CARTRIDGE (1500 PSI) 2 RELIEF CARTRIDGE SEAL KIT 6 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 6 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 8 SECTIONAL O-RING REPAIR KIT 1 INLET COVER HOUSING 1 WH RELIEF CARTRIDGE (2000 PSI) 1 SEAL REPAIR KIT 1 OUTLET COVER 1 PLUG (12S, SOC) 1 PLUG (14 SAE, SOC) - SPRING - SOLENOID CARTRIDGE KIT - SOLENOID COIL KIT (W/ CONN) - CARTRIDGE SEAL KIT - CARTRIDGE TUBE KIT - SPRING

REMARKS

INCLUDES REF NO'S: 1-26

CONTAINS PILOT PORT CONTAINS PILOT PORT

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0070806

500

PIPE LOADER VALVE HYDRAULICS BEGINS WITH S/N: CMWJT100T90000006

FROM LUBRICATOR RETURN

5 6

1 23

16 14

10 25 24

11 12 18

19 20

TO HYD. RESERVOIR RETURN

TO BRANCH TEE 100 CC PUMP

ID0223919

501

PIPE LOADER VALVE HYDRAULICS BEGINS WITH S/N: CMWJT100T90000006 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

QTY

150-2731 1 500-302 1 105-292 3 117-718 1 154-911 1 154-252 1 154-293 1 106-386 3 154-310 1 116-804 1 154-265 1 154-296 1 115-755 1 117-702 1 154-291 1 154-275 1 153-125 1 153-126 1 117-312 1 154-298 1 154-318 1 154-370 1 116-805 1 154-311 1 154-324 1 154-488 1

DESCRIPTION

HYD CONTROL VALVE (8-SECTION) PLUG (12S SOC) SCREW (M8-1.25 X 75MM) ABRASION SLEEVE (1" X 36") HOSE (04OFX-36"-3000 AR) CONNECTOR (04S-04O90) BR TEE (04S-04O-04O) FLG LOCKNUT (M8-1.25) REDUCER NUT (10OF) HOSE (04OFX90-69"-3000) UNION RUN TEE (04OFX-04O-04O) CAP (04OF) ABRASION SLEEVE (1.59" X 60") ABRASION SLEEVE (1" X 68") BK CONNECTOR (10O-10O90BK) BK CONNECTOR (04O-04OBK) HOSE (04OFX90L-85"-3000) HOSE (10OFX90L-82"-3000) ABRASION SLEEVE (1.59" X 80") CONNECTOR (10S-10O90) RUN TEE (10S-10O-10O) RUN TEE (12S-10O-10O) HOSE (10OFX90S-58"-3000) REDUCER STEM (04O) CAP (10OF) UNION RUN TEE (10OFX-10O-10O)

REMARKS

INCL. REF. NO. 2 SEE FOOTNOTE 1

JT AT

NOT SHOWN:

FOOTNOTES:

1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0223919

502

PIPE GRIP HYDRAULICS

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 19 4

19 18 2 3 5 7 15

5 21

12 6

FROM DIVERTER VALVE SEE FOOTNOTE 2

8 19 4

1 11

19 FRONT

18 TO DIVERTER VALVE SEE FOOTNOTE 2

14 22

17 16

FROM PB SETUP VALVE

ID0251040

503

PIPE GRIP HYDRAULICS

BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

QTY

117-670 2 117-761 1 515-240 1 154-255 2 154-379 2 514-018 1 150-3138 1 155-171 2 500-302 154-488 1 154-300 1 105-1481 1 154-291 1 150-2731 116-810 1 154-986 1 117-312 1 151-163 2 154-252 4 150-3139 1 154-220 1 154-324 1

DESCRIPTION

ABRASION SLEEVE (1.00" X 10") ABRASION SLEEVE (1.59" X 70") HOSE (040FX90-72"-3000) UNION (04O-04OFX90) UN BR TEE (04OFX-04O-04O) CONNECTOR (04O-06S, ORF) HOSE (04OFX90L-136"-3000) REDUCER (10S-06SF) PLUG (12S) UNION RUN TEE (10OF-10O-10O) CONNECTOR (10O-12S90) ABRASION SLEEVE (1.59" X 132") BK CONNECTOR (10O-10O90BK) HYD CONTROL VALVE (8-SPOOL) HOSE (04OFX90-76"-3000) HOSE (10FX90-80"-3000) ABRASION SLEEVE (1.59" X 80") HYD CYL (2" X 1" X 3") CONNECTOR (04S-04090) HOSE (04OFX90L-140"-3000) CONNECTOR (04O-06S) CAP (10OF)

REMARKS

SEE FOOTNOTE 1

INCL. REF. NO. 9

NOT SHOWN:

FOOTNOTES:

1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN. 2. SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

ID0251040

504

PIPE LIFT AND SHUTTLE HYDRAULICS (DUAL DRIVE) BEGINS WITH S/N:

2 5

8 24

25 23

19 20 19 18 17

C V

31 21 18 25

15 14

8 26

2 32

5 8

FRONT

7 31 34

33 11

35 27 28 27 30

13 C2

ID0410600

505

PIPE LIFT AND SHUTTLE HYDRAULICS (DUAL DRIVE) BEGINS WITH S/N: REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.

QTY

115-737 1 154-743 2 154-788 1 150-4903 1 514-074 2 156-193 1 154-798 2 155-171 6 154-227 1 151-085 1 116-613 2 150-4635 1 154-221 1 154-369 1 159-845 1 105-832 2 155-623 1 154-220 4 515-041 2 105-106 2 105-095 2 158-952 2 150-726 1 154-342 3 154-252 2 117-706 1 154-224 2 159-482 1 154-731 1 154-466 1 154-348 4 115-934 1 150-1006 2 159-157 2 154-369 2

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.59" X 40") HOSE (04OFX90S-23"-3000) HOSE (06OFX-40"-3000) CONNECTOR (06O-10S, ORF.169) CONNECTOR (06S-04O, ORF) CONNECTOR (06S-06O90, ORF) HOSE (06OFX-62"-3000) REDUCER (10S-06SF) CONNECTOR (06O-08S90) CYL (3.5" X 1.75" X 16") ABRASION SLEEVE (1.00" X 64") HYD CONTROL VALVE (8 SECTION) CONNECTOR (06S-06O) CONNECTOR (06O-10S) HOSE (06OFX-44"-3000) FLG LOCKNUT (1/4-NC) DOUBLE LOCKOUT VALVE CONNECTOR (04O-06S) HOSE (04OFX90-20"-3000) BOLT (1/4-NC X 2") WASHER (1/4") HYD MOTOR (SHUTTLE) CYL (1.0" X 6.0") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) ABRASION SLEEVE (1.59" X 17") CONNECTOR (06S-06O45) CHECK VALVE HOSE (06OFX-17"-3000) CONNECTOR (08S-08S) UN BR TEE(06OFX-06O-06O) ABRASION SLEEVE (1.75" X 100") HOSE (06OFX-113"-3000) QDC ADAPTER (02-06OF) CONNECTOR (06O-10S)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0410600

506

PIPE LIFT AND SHUTTLE HYDRAULICS

22 25 20 21

19 C

2 5 24

23 15

26 16

3 4

11 5 8

12 2 3

FRONT

4 5

8 11 7

27 28 V2

C2 V1

29 9

10 11

ID0069504

507

PIPE LIFT AND SHUTTLE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 ABRASION SLEEVE (1.59" X 40") 2 HOSE (04OFX90S-23"-3000) 1 HOSE (06OFX90-40"-3000) 1 CONNECTOR (06O-10S, ORF) 2 CONNECTOR (06S-04O, ORF) 1 CONNECTOR (06S-06O90, ORF) 2 HOSE (06OFX-62"-3000) 6 REDUCER (10S-06SF) 1 CONNECTOR (06O-08S90) 1 CYL (3.5" X 1.75" X 16") 2 ABRASION SLEEVE (1.00" X 64") 1 HYD CONTROL VALVE (7 SPOOL) 1 CONNECTOR (06S-06O) 1 CONNECTOR (06O-10S) 1 HOSE (06OFX90M-44"-3000) 2 FLG LOCKNUT (1/4-NC) 1 DOUBLE LOCKOUT VALVE 4 CONNECTOR (04O-06S) 2 HOSE (04OFX90-20"-3000) 2 BOLT (1/4-NC X 2") 2 WASHER (1/4") 1 HYD MOTOR (SHUTTLE) 1 CYL (1.0" X 6.0") 3 CONNECTOR (06S-06O90) 2 CONNECTOR (04S-04O90) 1 ABRASION SLEEVE (1.59" X 17") 2 CONNECTOR (06S-06O45) 1 CHECK VALVE 1 HOSE (06OFX-17"-3000) 1 CONNECTOR (08S-08S)

115-737 154-743 116-811 156-993 514-074 156-193 154-798 155-171 154-227 151-085 116-613 153-252 154-221 154-369 515-015 105-832 155-623 154-220 515-041 105-106 105-095 158-952 150-726 154-342 154-252 117-706 154-224 159-482 154-731 154-466

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0069504

508

DIVERTER VALVE HYDRAULICS

1 20 17

21 11 2

22 19

8 9 4 7 10 02

3 ID0242806

509

DIVERTER VALVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

150-2731 150-2927 300-9910 106-387 106-383 106-755 514-275 150-1241 159-351 159-350 154-301 154-298 154-300 154-370 154-488 154-291 153-274 515-743 154-986 117-674 117-720 117-312

QTY

1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYD CONTROL VALVE (8-SECTION) DIVERTER VALVE 2 POS ROTARY 3 WAY 24 GPM BRACKET FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) SCREW (M10-1.50 X 30MM, SOC) BK CONNECTOR (12S-10O) CONNECTOR (10S-12S) QDC BODY (08-12SF) QDC ADAPTER (08-12SF) CONNECTOR (10S-10O) CONNECTOR (10S-10O90) CONNECTOR (10O-12S90) RUN TEE (12S-10O-10O) UN RUN TEE (10OFX-10O-10O) BK CONNECTOR (10O-10O90BK) HOSE (10OFX-122"-3000) HOSE (10OFX90M-47"-3000) HOSE (10OFX90S-80"-3000) ABRASION SLEEVE (1.59" X 122") ABRASION SLEEVE (1.59" X 48") ABRASION SLEEVE (1.59" X 80")

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0242806

510

HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS

ID0109795

511

HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS REF PART NO. NUMBER

158-952 500-658

QTY

DESCRIPTION

HYDRAULIC MOTOR (SHUTTLE) 1 SEAL REPAIR KIT

REMARKS

INCLUDES REF NO'S: 1

NOT SHOWN:

157-712

1 SHAFT SEAL

FOOTNOTES:

NOTE:

ID0109795

512

LUBRICATOR HYDRAULICS

BEGINS WITH CMW S/N:CMWJT100T90000006

8 17 18

19 20

10 14

FLOW

15 16

TO FLOW DIVIDER ON ROTATION WRENCH

21 9

22 7 6 2 1 TO HYD. RESERVOIR RETURN

13 5 4

ID0224188

513

LUBRICATOR HYDRAULICS

BEGINS WITH CMW S/N:CMWJT100T90000006 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

QTY

150-3410 1 155-171 1 154-311 1 154-370 1 154-310 1 515-190 2 154-226 1 154-252 1 117-414 2 154-221 1 159-797 1 116-805 1 115-755 1 154-344 1 149-825 1 154-326 1 154-265 1 515-148 1 154-373 1 159-750 1 150-1598 1 117-718 1

DESCRIPTION

HYD CONTROL VALVE (8-SPOOL) REDUCER (10S-06SF) REDUCER STEM (.04O) RUN TEE (12S-10O-10O) REDUCER NUT (10OF) HOSE (04OFX90S-88"-3000) CONNECTOR (04O-06S90) CONNECTOR (04S-04O90, ORF) ABRASION SLEEVE CONNECTOR (06S-06O) CONNECTOR (04S-04O90, ORF/CHK) HOSE (10OFX90S-58"-3000) ABRASION SLEEVE (1.59" X 60") UNION RUN TEE (06OFX-06O-06O) HOSE (06OFX90L-28"-3000) CAP (06F) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90-10"-3000) REDUCER (04O-06OF) FLOW CHECK VALVE (06O-06O) HOSE (06OFX90S-23"-4000) ABRASION SLEEVE (1"X 36")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. GREASER HOSE {REF #15} WAS CHANGED FROM {149-825} TO {150-4920} BEGINNING WITH S/N DWPJT100EL0000247 & DWPAT100CL0000105

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0224188

514

PUMP / BUCKET ASSEMBLY 2

1 5

3 4

6 ID0219968

515

PUMP / BUCKET ASSEMBLY REF PART NO. NUMBER

1 1 2 3 4 5 6 7

256-1006 256-025 300-5628 350-2183 106-378 350-2177 106-795 370-292 106-383

QTY

DESCRIPTION

AR TOOL JNT LUBE, 5 GAL, ENVTL FRIENDLY AR TOOL JNT LUBE, SUMR SPRY 5 GAL 1 COVER 1 GREASE PUMP PARTS 4 FLG LK SCREW (M6-1.00 X 12MM) 1 TOOL JOINT LUBE FOLLOWER 3 WING SCREW (M8-1.25 X 20MM) 1 GREASE BUCKET CONTAINER 4 FLG LK SCREW (M10-1.50 X 30MM)

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0219968

516

GREASE PUMP 7

8 4 18 3 6

10 14

15 16 1

ID0219947

517

GREASE PUMP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

350-2183 350-687 350-682 155-702 350-686 350-421 157-049 107-492 106-078 300-5647 350-671 125-424 117-228 300-5648 301-0196 125-125 350-691 350-692 155-748 117-227 105-525 178-467

QTY

1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

GREASE PUMP PARTS ASSEMBLY PUMP BODY BARREL O-RING (920 D90) CYLINDER CAP ADJUSTING SPOOL O-RING (113 D70) SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) PLUNGER ROD GUIDE BRONZE BUSHING (.750") COMPRESSION SPRING PUMP BARREL RETAINER CLIP DETENT BALL (.750") VALVE SEAT INLET TUBE O-RING (916 D90) SEAL (POLY PAK) ROLL PIN (3/16" X 1-1/4") ROD CAP

REMARKS

INCL. REF #s 1-21

SUPERSEDES RETAINER CLIP 105-653

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0219947

518

AUTO-GREASER (NOZZLES)

BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105

9 3 9 2

5 7

10 6 1

ID0580268

519

AUTO-GREASER (NOZZLES)

BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 JT100 STATIONARY CLAMP 1 CAP 2 SCREW (M12-1.75 X 110MM, 10.9) 1 SPRAY NOZZLE (65) 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 1 BK CONNECTOR (06O-06O90BK) 1 UNION (06O-06OFX90) 1 HOSE (06OFX90L-34"-4000) 1 GREASER MOUNT PLATE 1 GREASER BRACKET

302-7750 370-281 106-645 149-399 106-712 106-385 154-229 154-228 150-4920 303-2298 303-2130

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0580268

520

AUTO-GREASER (NOZZLES)

BEGINS WITH: CMWJT100EE0000188, CMWAT100EE0000059 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104

4 3

6 7

8 10

2 9

ID0361127

521

AUTO-GREASER (NOZZLES)

BEGINS WITH: CMWJT100EE0000188, CMWAT100EE0000059 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER

QTY

1 370-276 2 115-135 3 115-129 4 514-418 5 115-1010 6 115-170 7 149-039 8 149-399 9 514-181 10 149-825

1 STATIONARY CLAMP 2 REDUCER (08N-04NF) 1 ALL THREAD (04N) SCH 80 2 ELBOW (04NF-04NF45) 2 NIPPLE (04N-2.0") 1 COLLAR (04NF) 1 CONNECTOR (04N-06O90) 1 SPRAY NOZZLE (65) 1 CONNECTOR (04N-06O) 1 HOSE (06OFX90L-28"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0361127

522

HYDRAULIC CYLINDER 2" X 1" X 3"

3 7 4 8 9

10 11 2 5 12 13 6

ID0109752

523

HYDRAULIC CYLINDER 2" X 1" X 3" REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

151-163 190-165 150-282 150-778 106-096 150-775 150-772 150-676 125-774 157-018 157-534 157-022 155-732 157-540 157-537

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2" X 1" X 3") SEAL REPAIR KIT (2" X 1") CYLINDER BARREL (2.0 X 3.0) LOCK RING (2.0) FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2.0 X 1.00) CYLINDER HEAD (2.0 X 1.00) CYLINDER ROD WEAR RING O-RING (131 D90) BACKUP RING (131 D90) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000")

REMARKS

INCLUDES REF NO'S: 1-6 & SEAL REPAIR KIT (190-165) INCLUDES REF NO'S: 7-13 SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-239 259-241 259-188

U-SEAL INSTALLER (1"-1.499") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC271 OR RC272). TORQUE TO 90-100 FT-LBS (120-135 NM).

NOTE:

ID0109752

524

HYDRAULIC CYLINDER 3.5" X 1.75" X 16"

6 7 8 3 9 10 11 12 2 4 13 14

ID0109772

525

HYDRAULIC CYLINDER 3.5" X 1.75" X 16" REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

151-085 190-174 152-021 149-302 149-301 150-761 153-004 106-122 105-363 125-784 157-554 157-031 157-030 157-032 157-550 157-549

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (3.5" X 1.75" X 16") SEAL REPAIR KIT (3.5" X 1.75") CYLINDER BARREL LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) CYLINDER HEAD (3.5 x 1.75) CYLINDER ROD (1.75 X 16.0) BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") WEAR RING BACKUP RING (234 D90) O-RING (234 D90) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750")

REMARKS

INCLUDES REF NO'S: 1-5 & SEAL REPAIR KIT (190-174) INCLUDES REF NO'S: 6-14

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.500" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.50") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO-PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 410-460 FT-LBS (550-625 N.M).

NOTE:

ID0109772

526

NOTES:

ID0134963

527

LOADER/DRIVER

528

DECAL LOCATION PIPE BOX LOADER

4 1

ID0093313

529

DECAL LOCATION PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8

270-5953 270-6242 270-5947 270-7554 274-967 274-957 700-963 270-5946 700-958 273-670 270-4611

QTY

DESCRIPTION

1 2 2 1 1 2 1 1 2

JT100 PIPE BOX LOADER SERVICE KIT JT100 T4F PIPE BOX LOADER SERVICE KIT DANGER ELECTROCUTION GRAY LOGOTYPE 36.9” X 6.1“ DITCH WITCH LOGOTYPE LOAD CHART MANUAL VALVE OPERATION DANGER NEVER RIDE ON BOOM PENDANT CONTROL TERMINAL BLOCK WARNING MOVING PARTS

REMARKS

USE ON JT100 T4F MACHINE.

FOOTNOTES

ID0093313

530

PEDESTAL 9

FRONT (CAB SIDE) FRAME

13 12

7 14 14

BOLT ORIENTATION DETAIL

5 8 06

ID0036220

531

PEDESTAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 PEDESTAL 1 SPACER, OUTER RACE 1 ROTATION BEARING 1 SPACER, INNER RACE 24 WASHER (5/8" HARDENED) 24 WASHER (M16, HARDENED) 20 SCREW (M16-2.00 X 150MM, 10.9) 24 BOLT (5/8-NC X 5", SOC, GD8) 2 COMPOSITION BUSHING (2.000") 1 SLIDE STOP PIN 1 SLIDE STOP WASHER 1 LOCK WASHER (5/8") 1 BOLT (5/8-NC X 1-1/2", GD8) 4 SCREW (M16-2.00 X 130MM, 10.9)

324-755 348-285 499-265 325-339 108-222 106-398 106-983 108-221 125-483 179-270 499-266 105-385 105-358 106-619

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 180 FT. LB.

USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN BOLTS THROUGH ACCESS HOLES ON PEDESTAL BASE

NOTE:

ID0036220

532

INNER BOOM

1 8 5

8 7 3

ID0036223

533

INNER BOOM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 2 2 1 1 1 7

324-756 499-235 105-072 105-052 105-385 105-358 179-268 125-483

DESCRIPTION

INNER BOOM PIN WASHER LOCK WASHER (3/8") BOLT (3/8-NC X 1-1/4") LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8) PIN COMPOSITION BUSHING (2.000")

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

FOOTNOTES

NOTE:

ID0036223

534

OUTER BOOM

13 1

4 9

11 12

14 7 8

ID0036222

535

OUTER BOOM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 2 2 1 1 2 2 1 1 5 1 1

324-757 179-271 105-376 370-288 106-385 106-379 106-033 106-167 105-865 105-079 348-286 499-261 125-483 105-385 105-357

DESCRIPTION

OUTER BOOM PIN BOLT (5/8-NC X 3", GD8) HOSE REEL GUIDE FLG LOCKNUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) JAM NUT (1-NC) BOLT (1-NC X 2") GRADE 5 BOLT (1/4-NC X 3/4", GD8) LOCK WASHER (1/4) SLIDE PAD SLIDE PAD MOUNT COMPOSITION BUSHING (2.000") LOCK WASHER (5/8") LOCKNUT (5/8-NC)

REMARKS

USE EP GEAR GREASE FOR LUBRICATION

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036222

536

EXTENTION BOOM

5 4

3 2 9

10 7

8 12 3

11 13

ID0036224

537

EXTENTION BOOM REF PART NO. NUMBER

QTY

1 324-758 2 105-072 3 105-031 4 348-287 5 105-197 6 105-079 7 105-078 8 179-274 9 105-053 10 181-965 11 105-223 12 499-260 13 302-2633 14 110-987

1 3 3 1 2 2 2 1 1 2 2 1 1 1

DESCRIPTION

EXTENSION BOOM LOCK WASHER (3/8") BOLT (3/8-NC X 1") SLIDE PAD BOLT (1/4-NC X 1") LOCK WASHER (1/4) NUT (1/4-NC) HOOK PIN NUT (3/8 NC) HEX SPACER WASHER (3/8") PIN LOADER/ DRIVER SWIVEL 7/8" ANCHOR SHACKLE (1" PIN)

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 37 FT-LBS

HOOK NO LONGER AVAILABLE FOR LOADER/DRIVER.

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036224

538

SWING DRIVE

10 9

8 7

6 4

3 2

ID0036221

539

SWING DRIVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 4 4 1 1 1 4 4 2 2

499-236 370-162 105-320 499-238 157-041 516-117 105-091 105-178 105-070 105-282

DESCRIPTION

SWING DRIVE WASHER (.812, HARDENED) BOLT (3/4-NC X 2-1/4", GD8) HYDRAULIC MOTOR O-RING (152 D70) COUNTERBALANCE VALVE LOCK WASHER (5/16") BOLT (5/16-NC X 2-1/2", GD8) LOCK WASHER (1/2") BOLT (1/2 - NC X 1.25", SOC)

REMARKS

USE 80W-90 GEAR OIL, 3 QUART CAPACITY USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 180 FT-LBS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 90 FT-LBS

FOOTNOTES

NOTE:

ID0036221

540

SWING DRIVE

8 6

VIEW A-A

TOP VIEW

NOTES: * PRELOAD THE TIMKEN BEARINGS 40-60 IN-LBS * TORQUE ITEMS #58 & #60 TO 39 FT-LBS * STAKE ITEMS #62 & #63 * AIR TEST FOR LEAKS

ID0069517

541

SWING DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

499-236 499-239 499-240 499-241 499-242 499-243 499-244 499-248 499-249 499-250 499-251 499-252 499-253 499-254 499-255 499-256

QTY

DESCRIPTION

SWING DRIVE 1 BRAKE CYLINDER 1 BRAKE PISTON 1 PLANET GEAR 1 PLANET GEAR SHAFT 1 OUTPUT GEAR SHAFT 1 BRAKE DRIVER 1 THRUST WASHER RACE (.625") - THRUST WASHER RACE (1.000") - THRUST WASHER RACE (1.000") 1 ECCENTRIC RING 1 PINION 1 REACTION DISC 1 BRAKE DISC 1 TAPERED BEARING 1 TAPERED RACE

REMARKS

INCLUDES REF NO'S: 1-15

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0069517

542

LIFT CYLINDER

9 8 7

4 2

3 9 7

5 1 5 3

ID0036225

543

LIFT CYLINDER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

151-198 105-052 105-072 179-269 125-483 179-267 499-235 105-385 105-358

QTY

1 4 4 1 3 1 2 2 2

DESCRIPTION

LIFT CYLINDER BOLT (3/8-NC X 1-1/4") LOCK WASHER (3/8") PIN COMPOSITION BUSHING (2.000") PIN PIN WASHER LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8)

REMARKS

SEE FOOTNOTE 1 USE 242 LOCTITE OR EQUIVALENT

USE 242 LOCTITE OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT 500-2120.

NOTE:

ID0036225

544

OVERLOAD

5 4 3 2 9

8 1 7

ID0036237

545

OVERLOAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 1 1 1 2 2 1 1

516-112 153-203 153-202 153-264 213-315 105-079 107-743 516-111 158-079

DESCRIPTION

REMARKS

COUNTERBALANCE VALVE ELBOW (06O-04N90) ADJUSTABLE GAUGE SNUBBER REDUCER (04N-06SF) PRESSURE SWITCH LOCK WASHER (1/4) BOLT (1/4-NC X 2.75, GD5) SENSE MANIFOLD ORIFICE DISC (.016)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036237

546

OUTER BOOM CYLINDER

3 6

5 2

3 12 7 10 9

8 9 11 1

ID0036226

547

OUTER BOOM CYLINDER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

151-197 499-262 499-235 105-385 105-358 105-375 105-373 179-269 105-072 179-268 105-052 125-483

QTY

1 1 2 2 2 1 1 1 4 1 4 5

DESCRIPTION

OUTER BOOM CYLINDER LIFTING LUG PIN WASHER LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8) NUT (1-NC) BOLT (1-NC X 3") PIN LOCK WASHER (3/8") PIN BOLT (3/8-NC X 1-1/4") COMPOSITION BUSHING (2.000")

REMARKS

SEE FOOTNOTE 1.

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT 500-2120.

NOTE:

ID0036226

548

EXTENSION CYLINDER

2 1

ID0036227

549

EXTENSION CYLINDER REF PART NO. NUMBER

QTY

1 2 3 4

2 4 4 1

348-297 105-070 105-121 499-259

DESCRIPTION

TRUNNION CAP LOCK WASHER (1/2") BOLT (1/2-NC X 1") EXTENSION BOOM CYLINDER

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 90 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036227

550

CONTROL VALVE

9 7 1 14 15 24 17 8

6 2

10 21

6 12

5 16 19 4 3

ID0036229

551

CONTROL VALVE

ID0036229

552

CONTROL VALVE REF PART NO. NUMBER

QTY

1 499-237 2 370-073 3 154-255 4 154-373 5 154-228 6 154-279 7 154-270 8 500-294 9 154-368 10 154-256 11 105-170 12 105-091 13 105-089 14 154-322 15 155-193 16 158-076 17 154-252 18 154-316 19 150-1133 20 158-282 21 105-070 22 105-021 23 158-283 24 154-235

1 1 2 2 2 4 2 2 1 2 3 3 3 1 1 2 1 1 4 1 3 3 1 1

DESCRIPTION

HYD CONTROL VALVE VALVE MOUNT UNION (04O-04OFX90) REDUCER (04O-06OF) UNION (06O-06OFX90) CONNECTOR (08O-10S) CONNECTOR (12S-12O90) PLUG (10S) UN RUN TEE (12OFX-12O-12O) UNION (08O-08OFX90) BOLT (5/16-NC X 3") LOCK WASHER (5/16") LOCKNUT (5/16-NC) CONNECTOR (08O-10S90) REDUCER (10S-08SF) FLOW RESTRICTOR (.053) CONNECTOR (04S-04O90) RUN TEE (04S-04O-04O) CONNECTOR (06O-10S) FLOW RESTRICTOR (.047) LOCK WASHER (1/2") NUT(1/2-NC) FLOW RESTRICTOR (.062) CONNECTOR (08S-08O90)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

INSTALL WITH SPRING SIDE UP

NOT SHOWN:

500-2034 500-2035 500-2036 500-2037 500-2038 499-150 500-581 500-2050

SOLENOID ACTUATOR SOLENOID ACTUATOR SOLENOID ACTUATOR COIL KIT OUTLET COVER BONNET SEAL KIT PLUG SEAL KIT RELIEF VALVE

FOOTNOTES:

NOTE:

ID0036229

553

554

CONTROL VALVE CHARGE HYDRAULICS

4 1 6 5

3 TO ROTATION PUMP

2 03

ID0036231

555

CONTROL VALVE CHARGE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 1 1 1 1 2

515-639 154-255 154-230 154-743 117-203 110-030

DESCRIPTION

HOSE (04OFX-140"-3000) UNION (04O-04OFX90) BRANCH TEE (06S-04O-04O) HOSE (04OFX90S-23"-3000) ABRASION SLEEVE (1.00" X 143") CABLE TIE (1/16" TO 4")

REMARKS

INSTALL IN ROTATION PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036231

556

PROPORTIONAL VALVE

3 2 18 1 4

A 15

3 1

12 14 6

DETAIL A PORT ORIENTATION 14 16

14 19

10 9

TO RETURN ON AUXILIARY VALVE

10 21

FROM AUXILIARY VALVE

23 20

22 06

ID0036235

557

PROPORTIONAL VALVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

499-267 105-178 154-270 154-269 153-552 154-368 105-070 105-121 154-247 150-1021 159-782 115-777 115-811 110-030 150-1032 117-720 150-1033 150-1034 154-431 153-772 117-204 115-755 515-202 515-082

QTY

1 2 2 1 1 1 2 2 2 2 1 1 1 8 1 2 1 1 2 2 1 1 1 1

DESCRIPTION

REMARKS

PROPORTIONAL VALVE BOLT (5/16-NC X 2-1/2", GD8) CONNECTOR (12S-12O90) CONNECTOR (12S-12O) MANIFOLD UN RUN TEE (12OFX-12O-12O) LOCK WASHER (1/2") BOLT (1/2-NC X 1") CONNECTOR (10S-12O) HYDRAULIC LINE (-12) HOSE (12OFX90S-24"-4000) ABRASION SLEEVE (1.59" X 15"") ABRASION SLEEVE (1.59" X 20") CABLE TIE (1/16" TO 4") HOSE (12OFX-15"-3000) ABRASION SLEEVE (1.59" X 48") HOSE (12OFX90L-37"-3000) HOSE (12OFX-51"-3000) CONNECTOR (12O-12O) HYD SWIVEL ABRASION SLEEVE (1.59" X 108") ABRASION SLEEVE (1.59" X 60") HOSE (10OFX-106"-3000) HOSE (10OFX90S-60"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036235

558

LOADER/DRIVER HYDRAULICS WITHOUT LOADER/DRIVER

TO HYD TANK

2 5 OUT

ID0070122

559

LOADER/DRIVER HYDRAULICS WITHOUT LOADER/DRIVER REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7.

154-230 515-259 154-370 154-296 154-324 149-901 516-049

QTY

1 1 -

DESCRIPTION

REMARKS

BRANCH TEE (06S-04O-04O) HOSE (10OFX45-14"-3000) RUN TEE (12S-10O-10O) CAP (04OF) CAP (10OF) HYDRAULIC PUMP (130) HYD CONTROL VALVE (7-SPOOL)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0070122

560

SWING DRIVE HYDRAULICS

3 10

10 9

5 1

9 10

ID0036230

561

SWING DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 1 1 1 1 2 2 2 3 6

154-252 150-1029 150-1029 150-1029 154-278 154-279 154-248 154-272 117-278 110-030

DESCRIPTION

REMARKS

CONNECTOR (04S-04O90) HOSE (04OFX90S-16"-6000) - NEW PART HOSE (04OFX90S-16"-6000) - NEW PART HOSE (04OFX90S-16"-6000) - NEW PART CONNECTOR (04S-04O) CONNECTOR (08O-10S) REDUCER STEM (04O) REDUCER NUT (08OF) ABRASION SLEEVE (1.00" X 14") CABLE TIE (1/16" TO 4")

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036230

562

LIFT CYLINDER HYDRAULICS

5 4 7

ID0036232

563

LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 2 1 1 4 1

159-997 515-188 154-222 117-672 154-345 515-188 110-030 154-221

DESCRIPTION

REMARKS

HYDRAULIC LINE (-08) HOSE (06OFX90S-23"-3000) CONNECTOR (06O-08S) ABRASION SLEEVE (1.00" X 20") RUN TEE (06S-06O-06O) HOSE (06OFX90S-23"-3000) CABLE TIE (1/16" TO 4") CONNECTOR (06S-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036232

564

EXTENSION CYLINDER HYDRAULICS

5 8

4 2

6 9

4 3 4

ID0036234

565

EXTENSION CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 1 1 4 1 1 2 4 2

154-256 516-118 159-995 154-233 150-1030 150-1030 116-640 110-030 105-1064

DESCRIPTION

UNION (08O-08OFX90) COUNTERBALANCE VALVE HYDRAULIC LINE (-08) CONNECTOR (08S-08O) HOSE (08OFX90S-155"-4000) HOSE (08OFX90S-155"-4000) ABRASION SLEEVE (1.59" X 150") CABLE TIE (1/16" TO 4") BOLT (3/8-NC X 2-3/4", SOC)

REMARKS

CONNECT TO V1 PORT ON COUNTERBALANCE VALVE CONNECT TO V2 PORT ON COUNTERBALANCE VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036234

566

OUTER BOOM HYDRAULICS

3 2

9 1 6

4 7 8 5 04

ID0036233

567

OUTER BOOM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 2 1 1 2 2 4 2

516-118 159-996 154-233 159-853 159-853 154-284 117-693 110-030 105-1064

DESCRIPTION

COUNTERBALANCE VALVE HYDRAULIC LINE (-08) CONNECTOR (08S-08O) HOSE (08OFX90L-64"-4000) HOSE (08OFX90L-64"-4000) CONNECTOR (08S-08O45) ABRASION SLEEVE (1.00" X 60") CABLE TIE (1/16" TO 4") BOLT (3/8-NC X 2-3/4", SOC)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. V1 INSIDE / V2 OUTSIDE

NOTE:

ID0036233

568

PENDANT

12 5 4 11 8 9

3 7 10

ID0036238

569

PENDANT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 2 3 6 1 1 8 1 1

164-034 325-344 700-958 499-431 106-048 107-781 499-271 213-386 213-387 499-273 217-406 117-206

DESCRIPTION

REMARKS

CASE PENDANT PENDANT BACK PLATE PENDANT - 8 FUNCTION TRIGGER, PENDANT LOCKNUT (#10-24) HEX SCREW (#10-24 X 5/8") TOGGLE SWITCH (DPDT) TOGGLE SWITCH (ON/OFF) TOGGLE SWITCH (SPDT) TOGGLE BOOT POTENTIOMETER EXTENSION SPRING

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036238

570

LIMIT SWITCH

8 7

9 10

ID0036236

571

LIMIT SWITCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 1 1 2 2 2 2 2 1 4

213-384 325-342 325-341 105-053 105-031 105-118 105-079 105-865 325-340 105-836

DESCRIPTION

REMARKS

LIMIT SWITCH SWITCH MOUNT SWITCH MOUNT NUT (3/8 NC) HEX BOLT (3/8-NC X 1") WASHER (3/8") LOCK WASHER (1/4) BOLT (1/4-NC X 3/4", GD8) BRACKET, WEATHER PACK FLG LK BOLT (1/4-NC X 1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0036236

572

ELECTRICAL COMPONENTS 14

1 12 9 11 13 6

4 2 5 3 10

ID0149600

573

ELECTRICAL COMPONENTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 4 2 1 2 3 2 4 1 4 2 4 4

349-589 213-316 214-416 105-079 115-355 329-592 106-380 116-325 106-386 105-174 213-314 105-121 106-367 105-070 105-021

DESCRIPTION

REMARKS

PROPORTIONAL MOUNT PROPORTIONAL AMPLIFIER LOCK WASHER (1/4) GROMMET (1-3/8") COVER FLG LK SCREW (M8-1.25 X 16MM) GROMMET (.362") FLG LOCKNUT (M8-1.25) BOLT (1/4-NC X 1/2") TERMINAL BLOCK, 22 STA BOLT (1/2-NC X 1") SCREW (#6-32 X 1/2" PLPS SS) LOCK WASHER (1/2") NUT(1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0149600

574

OVERLOAD ALERT 9

WHITE

BLACK B

87A

LIFT CYLINDER

WHITE BLACK

RED

(N.O.)

(COMMON) BLACK

B -

2 GROUND TO BOLT MOUNTING HORN TO BRACKET

TO LIFT CYLINDER

I.B.

ROT.

O.B.

EXT.

OPT.

OUT

CCW

OUT

6 WIRE HARNESS & GROUNDS NOT USED IN OVERLOAD PROTECTION CIRCUIT REMOVED FOR CLARITY. WIRING DETAIL

7 12 6 13

HORN MOUNTING DETAIL UNDERSIDE OF TOP OF PEDESTAL

PRESSURE SWITCH DETAIL LIFT CYLINDER

ID0068526

575

OVERLOAD ALERT REF PART NO. NUMBER

1. 2. 3. 4. 5.

6. 7. 8. 9. 10. 11. 12. 13.

306-610 217-943 516-111 105-224 105-197 105-152 105-095 105-079 157-743 516-112 217-944 214-461 214-462 153-201 153-202 153-203

QTY

DESCRIPTION

REMARKS

HORN ALERT PRESSURE SWITCH VALVE, SENSE BOLT (1/4-NC X 2-1/2") BOLT (1/4-NC X 1") NUT (1/4-NF) WASHER (1/4") LOCK WASHER (1/4") O-RING SEAL COUNTERBALANCE VALVE RELAY, OVERLOAD LOOM,(WIRE ASS'Y SLEEVE) HORN ALERT WIRE ADAPTER ADJUSTABLE GAUGE SNUBBER ELBOW

NOT SHOWN:

FOOTNOTES:

NOTE:

REMOVE METAL TAB FROM HORN COVERING GROUND TO ISOLATE GROUND.

ID0068526

576

NOTES:

ID0134963

577

ACCESSORIES

578

TELEMATICS JT/AT100

5 1

4 3

6 2

ID0408301

579

TELEMATICS

JT/AT100

REF PART NO. NUMBER

QTY

1 307-683 2 107-358 3 220-2529 4 107-863 5 222-5103 6 215-2424

1 CAB FRAME 4 WELLNUT (M4-0.7 X 12.67MM LG) 1 5320 12 PIN TELE MODULE W/BATT (GLUED) 4 SCREW (M4-0.70 X 60MM PAN) 1 GPS/CELLULAR COMBO ANTENNA 3M 1 FMS HARNESS - PROMION TELEMATICS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0408301

580

FLUID MIXING ACCESSORIES

1 3 2

8 6

ID0109085

581

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

ID0109085

582

DRILLING FLUID TRANSFER

3 1

ID0119774

583

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1. 2.

3. 4. 5. 6.

153-371 153-358 514-386 159-439 159-490 165-895 111-083 308-651 155-263 155-264 110-367 153-341

QTY

1 1 1 -

DESCRIPTION

REMARKS

Y-STRAINER PARTS ASS'Y TRANSFER HOSE (3" FHC, 50') FHC BODY (3-1/2" FHC X 3"NPT) Y-STRAINER (48NF) STRAINER (4" X 9") O-RING (END CAP) END CAP END CAP CLAMP FHC ADAPTER (56-48N) FHC BODY (56-48H) WORM CLAMP (3.250" TO 4.125") FHC ADAPTER (56-48H)

INCLUDES REF NO.'S 1, 2 & 3 INCLUDES REF NO.'S 4, 5 & 6

USE TO REPAIR 153-358 USE TO REPAIR 153-358 USE TO REPAIR 153-358

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0119774

584

CLM3000 GPS KIT

AT/JT100 LRC, AT/JT100 HRC

2 3 4

ID0713349

585

CLM3000 GPS KIT

AT/JT100 LRC, AT/JT100 HRC REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 220-6781 215-3312 110-366

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 6 VELCRO STRIP (1", SOLD PER IN)

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

ID0713349

586

WIRE LINE KIT AT100

3 4

ID0320378

587

WIRE LINE KIT AT100

REF PART NO. NUMBER

1 2 3 4 5 6

190-1888 400-2214 215-1958 115-156 358-855 105-716 110-031

QTY

DESCRIPTION

AT100 WIRE LINE KIT 1 AT100 WIRELINE SAVER SUB (3.27-4F) 1 COLLECTOR RING 1 REDUCER (08N-06NF) 1 PACK-OFF FITTING 4 SET SCREW (3/8-NC X 1/2") 2 CABLE TIE (1/2") 20" LG

REMARKS

INCLUDES REF NO.'S 1-6 AND ITEMS IN NOT SHOWN LIST. SEE FTNOTE 1

NOT SHOWN:

117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ.

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

ID0320378

588

WORKING LIGHTS JT/AT100 TIER 4

15 15

4 6

8 1 3

2 10 13 11

14 12 9

ID0381779

589

WORKING LIGHTS JT/AT100 TIER 4 REF PART NO. NUMBER

QTY

1 301-9211 2 106-724 3 106-387 4 110-852 5 301-8955 6 322-362 7 105-870 8 105-832 9 217-918 10 217-925 11 217-156 12 217-158 13 217-136 14 217-137 15 217-057

1 WORK LIGHT BRACKET 3 FLG SCREW (M10-1.50 X 25MM) 3 FLG LOCKNUT (M10-1.50) 1 BLT-ON CLP(1.25",SOLD PER SET) 3 SPACER PLATE 1 BACKUP SPACER 2 BOLT (1/4-NC X 3.5, GD5) 2 FLG LOCKNUT (1/4-NC) 2 ROCKER SWITCH (SPDT) ON-ON 2 ROCKER SWITCH (ACTUATOR) 2 DIFFUSION LENS (GREEN) 2 DIFFUSION LENS (WHITE) 2 ICON (WHT) ON-START 2 ICON (WHT) OFF-STOP 2 WORKING LIGHT - CLEAR

DESCRIPTION

REMARKS

USE LOCTITE 242 SEE FOOTNOTE 1. USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. USE SPACER PLATE 301-8955 AS NEEDED.

NOTE:

ID0381779

590

PIPE BOX JT100

5 4

ID0068651

591

PIPE BOX JT100

REF PART NO. NUMBER

1 2 3 4 5

303-941 369-694 348-091 303-943 303-942 110-228

QTY

1 1 2 5 5

DESCRIPTION

PIPE BOX ASS'Y PIPE BOX PIPE BOX LIFT MOUNT PIN PIN LYNCH PIN (7/16" X 2")

REMARKS

INCLUDES REF NO.'S 1, 3, 4 & 5

BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0068651

592

PIPE BOX AT100

1 4

ID0251134

593

PIPE BOX AT100

REF PART NO. NUMBER

1 2 3 4 5

190-1486 301-1016 301-1461 301-1462 301-1022 110-228

QTY

1 2 5 1 1

DESCRIPTION

PIPE BOX ASS'Y PIPE BOX PIN PIPE BOX PIN PIPE BOX LIFT MOUNT LYNCH PIN (7/16" X 2")

REMARKS

INCLUDES REF NO.'S 1, 2, 3 & 5

BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

NOTE:

ID0251134

594

AIR HAMMER, 6" (100) 5 3

4 1

ID0271756

595

AIR HAMMER, 6" (100) REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1701 400-1447 400-1452 400-1477 400-1478 400-1483 400-1488 190-1699 150-5194

QTY

1 1 1 2 1 1 1 1

DESCRIPTION

REMARKS

AIR HAMMER, 6" AQUA 60 DTH HAMMER W/HYDROCYCLONE 6-1/2" Q6 CONVEX W/ SPHERICAL INS CONVEX Q6 BIT JAW SLIDE PIN, LONG 4.0" JAW ASSY 5.0" ROCKMASTER TOOL 86B 2 DEG, AIR (100) FLUID PUMP, AIR ADAPTER KIT (100) AIR FITTING (2 FNPT,F/2.5-8 NPSH,M)

INCLUDES REF. NO.S 1 - 8

HYDROCYCLONE BACKHEAD KIT TO FIT STANDARD AQUA 60 SEAL KIT AQUA 60 REBUILD KIT ( WITH WEAR CASE ) AQUA 60 WEAR CASE ONLY AQUA 60 CHUCK DRIVER ( BIT END ) AQUA 60 CYLINDER AQUA 60 PISTON AQUA 60 PISTON STOP RING AQUA 60 DISTRIBUTOR GUIDE 6-1/2" Q6 W/ SPHERICAL INSERTS 6-1/2" Q6 CONVEX WITH SEMI BALLISTIC INSERTS 6-1/2" Q6 CONCAVE WITH BALLISTIC INSERTS DRILLING FOAM DEFOAMER 6-1/2" CONCAVE Q6 BIT JAW 6-1/2" 9 LOBE Q6 BIT JAW

SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 OPTIONAL BIT OPTIONAL BIT OPTIONAL BIT

USED WITH 400-1452

NOT SHOWN:

190-1655 500-2052 500-2053 500-2054 500-2055 500-5056 500-2057 500-2058 500-2059 400-1451 400-1454 400-1455 255-1023 255-1024 400-1486 400-1487

USED WITH 400-1451 USED WITH 400-1455, 400 1454

FOOTNOTES:

NOTE:

ID0271756

596

NOTES:

ID0134963

597

MISCELLANEOUS

598

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

599

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574. Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

600

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1. Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

601

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts. Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt. Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

602

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners. Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1/8

5/16 - 24

-902

3/16

3/8 - 24

-903

1/4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

5/16

1/2 - 20

-905

5/8 - 18

3/8

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

1/2

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

7/8 - 14

-910

155-707

1 - 14

-016

157-040

3/4

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2-1/2 - 12

-932

2-1/2 - 12

-135

-228

500-031

2-1/2

3 - 12

-232

157-015 #

3-1/2 - 12

-237

157-006 #

All part numbers listed above are D90 except for # which are D70. Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications. SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

603

604

JT100T4 Related Publications Component

Ass’y

P/N

Model: JT100T4 ................ Parts Manual ................................................................ ............. 053-1245 JT100T4 ................ Operators Manual ......................................................... ............. 053-2814 JT100T4 ................ Special Tools Guide ..................................................... .............. 052-901 Engine: Cummins .............. Operation & Maint. Manual QSB6.7 Tier 4 .................... ..................... SEE PRODUCT WEBSITE FOR INORMATION DEF System: Shaw Development DEF Tank Assy Service Manual ................................... ..................... SEE PRODUCT WEBSITE FOR INORMATION

Filters Engine: Air Filter Parts Ass’y ................................................................................................... 195-2344 Element (primary) ....................................................................................... 195-2339 Element (secondary) .................................................................................. 195-2338 Oil Filter Element ....................................................................................................... 195-1034 Fuel Filter Element (pre-filter with WIF sensor) ............................................................ 195-2342 Element (primary) .................................................................................... 195-1790 Hydraulic: Oil Filter Element (cartridge), Pall (HC9104FKS8H) - Charge ...................................... 153-375 Element (1-1/2-UNF, spin-on, Replacement) ................................................ 153-792 Element (1-1/2-UNF, spin-on, Break-In) ....................................................... 153-791 Oil Strainer (2-1/2-UN-20SF) ....................................................................................... 159-432 Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ................................................................... 159-239 Strainer (4.000” x 9.0”) - Y-Strainer ................................................................... 159-490 DEF: DEF Filter Kit .............................................................................................................. 500-2679 DEF Tank Filter Kit ………………………………………………………………………… … 5002688

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052

Ver.03

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