JT100/JT100AT Cummins® QSB6.7
Parts Manual
Issue 12, volume 1 of 4
053-1245
1
JT100/ JT100 All Terrain T4 ISSUE NO. 12PL-06/22 For Replacement Copy Order P/N 053-1245
This product and its use may be covered by one or more patents at http://patents.charlesmachine.works
This manual contains information concerning the following models: JT100 / JT100 All Terrain (Tier 4) Directional Drilling System Equipped with the following engines: Cummins® QSB6.7
Copyright 2016, 2017, 2018, 2019, 2020, 2022 by The Charles Machine Works, Inc. , Ditch Witch, CMW, Jet Trac, Fluid Miser, and Power Pipe are registered trademarks of The Charles Machine Works, Inc.
2
3
FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. •
Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.
•
Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
•
Footnotes provide more information to help you identify parts shown in the manual.
•
Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.
•
Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.
Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration
reference numbers.
♦ Have equipment model and serial number on hand to help ensure you get the
right parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 05
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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY
DW WARRANTY Policy July 2019
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY •
All incidental or consequential damages.
•
All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.
•
All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.
•
All engines and engine accessories (these are covered by original manufacturer’s warranty).
•
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)
•
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer. Ver. 07
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CONTENTS _______________________ Volume 1 Decals Decal Location ........................................... 12
Engine Components After Treatment ........................................ 40 Air Intake................................................... 26 Battery ...................................................... 52 Cooler Insulation ....................................... 30 Cooler Mounts .......................................... 36 Cooler Plumbing ........................................ 32 Cooler Shroud ........................................... 28 DEF Plumbing ............................................ 44 DEF Pump Service Parts ............................ 50 DEF Tank Mount........................................ 42 DEF Tank (Gen 6) Service Parts ................. 46 DEF Tank Service Parts .............................. 48 Engine Mounts .......................................... 22 Engine Oil System...................................... 20 Engine Service Parts .................................. 18 Expansion Tank ......................................... 34 Fan Mount ................................................ 38 Fuel System ............................................... 24
Frame Components Assisted Makeup ....................................... 80 Auxiliary Stabilizer ................................... 146 Battery Box ............................................. 134 Cab Arm and ROPS .................................. 148 Cab Covers .............................................. 154 Cab Door/Windows ................................. 150 Cab Heat/Air ........................................... 176 Cab Lock .................................................. 174 Cable Tray & Carriage.............................. 100 Carriage ................................................... 102 Carriage Float ............................................ 98 Carriage Gearbox Cooler ................. 104, 108 Console, Left – AT .................................... 166 Console, Left – JT ..................................... 164 Console, Right ......................................... 172 Console Switches, Left ............................ 168
Covers, Bottom ......................................... 76 Covers, Front ............................................ 72 Cylinder Locks ........................................... 84 Drill Frame ................................................ 82 Frame Extension ....................................... 56 Gearbox – Rotation/AT .............................. 112 Gearbox – Rotation/JT ............................... 116 Grille ......................................................... 78 Ground Drive Planetary Gearbox ............ 142 Heat/Air Component .............................. 180 Heat/Air Diagram .................................... 178 Hood ......................................................... 68 Hood, Front............................................... 70 Hood Insulation ........................................ 66 Hose Track ................................................ 94 Hose Track Repair Section ........................ 96 Loader/Driver Support .............................. 58 Mid-Hood Support .................................... 60 Pipe Guide .......................................... 86, 88 Pivot........................................................ 136 Rack and Bumpers .................................. 126 Rear View Mirror, Left Side ..................... 156 Rear View Mirror, Right Side................... 158 Seat Mount ............................................. 152 Side Panels, Left ........................................ 64 Side Panels, Right...................................... 62 Spindle Brake .......................................... 110 Spindle Drive Assembly – AT ................... 130 Spindle Drive Assembly – JT .................... 128 Stabilizers ............................................... 144 Thrust Drive ............................................ 120 Thrust Drive Gearbox .............................. 124 Thrust Planetary Gearbox ....................... 132 Top Lining/Panel ..................................... 162 Track Group ............................................ 138 Track Group – Steel .................................. 140 Windshield Wipers/Washer .................... 160 Wrench, Front..................................... 90, 92
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CONTENTS _______________________ Volume 2 Hydraulics Auxiliary Valve......................................... 276 Auxiliary Valve Hydraulics ............... 272, 274 Cab Swing ................................................ 306 Case Drain ............................................... 302 Case Drain Hydraulics.............................. 254 Charge Filter – AT .................................... 218 Charge Filter – JT ..................................... 216 Charge Manifold ..................................... 270 Control Valve .......................................... 278 Cylinder – 2.0” x 1.25” x 14.25” .................... 310 Cylinder – 3.0” x 1.75”................................ 312 Cylinder – 3.5” x 2.0” ................................. 314 Cylinder – 4.0” x 2.25”................................ 316 Cylinder – 6” x 4” x 3” ................................ 308 Fan Hydraulics ................................. 200, 204 Fluid Pump Control ................. 210, 212, 214 Ground Drive, Left................................... 298 Ground Drive, Right ................................ 300 Hydrostatic Gauge................................... 228 Hydrostatic Gauge – AT ........................... 230 Inner Rotation Plumbing ......................... 256 Inner Rotation Plumbing – High Cap.......... 258 Load Sense Valve..................................... 284 Oil Cooler – AT ......................................... 264 Oil Cooler – JT .......................................... 260 Park Brake ............................................... 304 Pilot Valve ............................................... 268 Pivot Front Lift ........................................ 286 Pivot Rear Lift .......................................... 288 Pump Hydraulics ..................................... 226 Pump Mounting ...................................... 208 Reservoir – AT High Capacity ....................... 222 Reservoir – AT T4i/T4 ................................ 224 Reservoir – JT High Capacity ........................ 220 Rotating Clamp........................................ 280 Rotation Motor ............................... 234, 238 Rotation Motor – Spike Relief .................... 236 Rotation Pump ........................................ 232 Schematic ................................................ 184 Schematic – AT High Cap. Mud Pump............ 198
Schematic – Auxiliary/Fan .......................... 192 Schematic – JT Fluid .................................. 196 Schematic – Loader .................................. 190 Schematic – Rotation ................................ 194 Schematic – Thrust ................................... 188 Stabilizer Hydraulics, Left................ 290, 292 Stabilizer Hydraulics, Right ............. 294, 296 Stationary Clamp .................................... 282 Thrust Drive – 6 Way Selector .................... 244 Thrust Drive – Carriage ............................. 252 Thrust Drive – Motor & Brake..................... 248 Thrust Drive – Return Manifold................... 250 Thrust Drive – Valve Series ........................ 246 Thrust Motor .......................................... 242 Thrust Pump ........................................... 240
Volume 3 Electrical Cable, Pipeloader Jumper ....................... 368 Harness, AT Valve ................................... 344 Harness, Cab Junction Box ...................... 388 Harness, Cab ........................................... 352 Harness, Carriage .................................... 394 Harness, DIN Connector.......................... 406 Harness, Engine ...................................... 334 Harness, Frame ....................................... 362 Harness, Hosetrack ................................. 392 Harness, Inner Rotation .......................... 370 Harness, Junction Box ............................. 348 Harness, Panel to Solenoid ..................... 404 Harness, Pendant to Panel ...................... 402 Harness, Pipe Loader .............................. 382 Harness, Pipeloader Valve ...................... 340 Harness, Relay ........................................ 400 Harness, Top Panel ................................. 386 Harness, Umbilical – AT ........................... 378 Harness, Umbilical – JT ............................ 374 Schematic – Pipeloader ............................. 396 Schematic ............................................... 320 Switch Jumper ........................................ 372
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CONTENTS _______________________ Anchor Components Anchor Driver Hydraulics ........................ 412 Anchor Plate............................................ 414 Anchor Shaft ........................................... 416 Auger Drive ............................................. 410 Slide Anchor Cylinder Hydraulics............. 426 Slide Anchor Motor Hydraulics ............... 424 Slide Anchor Shaft ................................... 422 Slide Anchor System................................ 418 Slide Anchor Valve .................................. 420
Volume 4 Fluid System Air Hammer Kit........................................ 460 Antifreeze Tank ....................................... 436 Fluid Motor Plumbing ............................. 442 Fluid Supply ............................................. 452 Fluid Supply – Swivel ............................... 446 Inlet Gauge Plumbing .............................. 456 Liner Wash Plumbing ...................... 466, 468 Pump – Fluid End 120 GPM .......................... 472 Pump – FMC (JT)........................................ 470 Pump – Power End 120 GPM ........................ 474 Pump Hydraulics – Hydrostat/Ctrl Valve ...... 438 Pump Hydraulics – JT ............................... 440 Pump Mounting ...................................... 432 Pump Plumbing – AT Discharge .................. 464 Pump Plumbing – AT Suction ..................... 458 Pump Plumbing – Discharge Side ............... 434 Pump Plumbing – High Capacity Discharge ... 462 Pump Plumbing – High Capacity Suction ...... 454 Wash Wand ............................................. 476 Water Swivel – AT .................................... 450 Water Swivel – JT..................................... 448
Pipe Loader System Auto-Greaser – Nozzles ..................... 518, 520 Control Valve – Pipe Loader ....................... 498 Diverter Valve Hydraulics ........................ 508 Grease Pump ........................................... 516
Guard Rail ............................................... 482 Hydraulic Cylinder – 2” x 1” x 3” ................ 522 Hydraulic Cylinder – 3.5” x 1.75” x 16” ........ 524 Hydraulic Motor – Shuttle Drive................. 510 Lubricator Hydraulics .............................. 512 Pipe Grip Hydraulics................................ 502 Pipe Lift and Shuttle Hyd. ....................... 506 Pipe Lift and Shuttle Hyd. – Dual Drive ...... 504 Pipe Loader – Grippers .............................. 496 Pipe Loader – Lift Arms ............................. 484 Pipe Loader – Mount ................................ 480 Pipe Loader – Row Select........................... 494 Pipe Loader – Shuttle Drive ........................ 490 Pipe Loader – Shuttle Drive, Dual ................ 492 Pipe Loader – Shuttle Mount ...................... 486 Pipe Loader – Shuttles .............................. 488 Pipe Loader Valve Hydraulics .................. 500 Pump/Bucket Assembly .......................... 514
Loader/Driver Boom, Inner ............................................ 532 Boom, Outer ........................................... 534 Boom, Outer Cylinder ............................. 546 Boom, Outer Hydraulics.......................... 566 Control Valve .......................................... 550 Control Valve Charge Hydraulics............. 554 Decal Location – Pipe Box Loader ............... 528 Electrical Components ............................ 572 Extension Boom ...................................... 536 Extension Cylinder .................................. 548 Extension Cylinder Hydraulics ................. 564 Lift Cylinder............................................. 542 Lift Cylinder Hydraulics ........................... 562 Limit Switch ............................................ 570 Loader/Driver Hydraulics ........................ 558 Overload ................................................. 544 Overload Alert ........................................ 574 Pedestal .................................................. 530 Pendant .................................................. 568 Proportional Valve .................................. 556 Swing Drive ..................................... 538, 540 Swing Drive Hydraulics ............................. 56 ID0380744
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CONTENTS _______________________ Volume 4 Continued Accessories Air Hammer – 6” ...................................... 594 Drilling Fluid Transfer .............................. 582 Fluid Mixing Accessories ......................... 580 GPS Kit – CLM3000 .................................... 584 Pipe Box – AT ........................................... 592 Pipe Box – JT ............................................ 590 Telematics ............................................... 578 Wire Line Kit ............................................ 586 Working Lights ........................................ 588
Miscellaneous Bolt/Nut Torque Chart ............................ 598 Filters ...................................................... 604 Optional Kits............................................ 604 Related Publications................................ 604 Replacement O-Ring Chart ...................... 603 Warranty Registration ............................. 606
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10
11
DECALS
12
DECAL LOCATION JT100, ALL TERRAIN JT100 T4F 13 38
42
29
44
45 31
32
42
42
25 16
17 58
33
59
46 22
60
56 19 21
BACK VIEW
68
9
64
40 21 20
2
52 1 39 38
11
3 6
18
ID0357580
13
DECAL LOCATION JT100, ALL TERRIAN JT100 TIER 4F REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
270-6446 270-6457 270-6466 270-6467 270-6468 270-6462 270-6385 270-7554 270-6463 270-6386 270-2471 270-6314 274-291 273-117 270-6368 270-4653 270-6978 270-2446 273-198 270-5127 700-075 270-6341 270-2414 700-204 274-318 270-5131 270-6910 270-6773 274-831 274-852 270-6990 274-857 270-5742 274-923 270-4873 275-023 270-6964 700-143 270-7894 270-6858 273-554 701-184 270-6469 700-187 275-222 275-230 270-8213 701-355 270-7021
QTY
DESCRIPTION
DECAL KIT - JT100 DECAL KIT - AT100 1 FUSE PANEL 1 ELECTRICAL PANEL 1 FUSE BLOCK 1 JT100 MODEL ID 1 JT100 AT MODEL ID 1 GRAY LOGOTYPE 36.9” X 6.1” 1 JT100 MODEL ID W/LOGOTYPE 1 JT100 AT MODEL ID W/LOGOTYPE 1 TOP CONTROL PANEL 1 EMERGENCY EXIT 1 SOUND POWER 1 WORKLIGHTS / WASH WAND 1 DIESEL EXHAUST FLUID 1 SOLENOID VALVE 1 NOTICE COOLANT ISO 1 RIGHT INSTRUMENT PANEL 1 TRACKER CONTROL 1 BATTERY 1 DANGER WRENCH ISO 1 LOGOTYPE W/LOGO 2 DANGER LINE LOCATIONS 1 WARNING CRUSHING FORCE ISO 4 TIE DOWN LOCATION 1 BATTERY DISCONNECT 1 WARNING ONE CALL NOTIFICATION ISO 1 PATENT 1 PIPE ROW INDICATOR 1 CLIMATE CONTROL 2 GRAY LOGO 6.3” X 5.4” 1 CAB SWING LOCK / UNLOCK 1 WARNING NO ETHER/STARTER FLUID ISO 1 POWER POINT 1 GREASE ZERK 3 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM ISO 2 WARNING READ OPERATORS MANUAL ISO 1 HYDRAULIC RESEVOIR (THF) ISO 1 DIESEL FUEL - ISO 1 ANTIFREEZE 5 WARNING MOVING PARTS ISO 1 FUSE BLOCK 2 DANGER ROTATING SHAFT ISO 1 ENGINE STOP 6 DANGER STRIPE 1.75” X 18” 1 811 LOGO 1 CAUTION HOT PARTS ISO 1 NOTICE OIL LEVEL ISO
REMARKS
SEE FOOTNOTE 1
FOOTNOTES
1 . NOT PART OF KIT.
11
ID0357580
14
DECAL LOCATION JT100, ALL TERRAIN JT100 T4F
57
66
54
54
40 35
32 5
27 12
38 65 47 19 21 37
4
11 10
32
36
63
8 48 55
7 34
51 41 50
14 43 49 23 53
28 15
30
26 61 27
24 62 67
11
34
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15
DECAL LOCATION JT100, ALL TERRIAN JT100 TIER 4F REF PART NO. NUMBER
QTY
DESCRIPTION
46 270-7018 47 700-006 48 270-4508 49 270-1150 50 700-025 51 700-026 270-4616 52 700-027 53 700-028 54 701-326 55 274-940 56 270-6296 57 270-4889 58 270-4708 59 270-4710 60 270-4711 61 273-275 62 270-7792 63 270-6036 64 270-7014 65 270-7015 66 270-6107 270-6106 67 270-7198 68 270-8178
1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1
NOTICE BATTERY DISCONNECT ISO WARNING CYLINDER LOCK ISO LEFT INSTRUMENT PANEL IGNITION-COLD START PIPE - HORN - THROTTLE LEFT SWITCH PANEL LEFT SWITCH PANEL THROTTLE - LIGHTS - STABILIZER JOYSTICK CONTROL WARNING CRUSHING WEIGHT ISO INDICATOR FUSE/RELAY BLOCK PIPE BOX LIFT PIPE LOADER/ ANCHOR FLUID RETURN ICON FLUID SUPPLY ICON AT/JT INNER SPINDLE OPERATOR MANUAL REPLACEMENT ISO WARNING PRESSURIZED FLUID OR AIR ISO JT100 T4 SERVICE / LUBE CHART ISO STEP LOCATION PIPE BOX WEIGHT PIPE BOX WEIGHT NON - SKID 20” X 4.5” RED HI VIS 1.5” REFLECTORS
REMARKS
USED ON JT100 USED ON AT100
SEE FOOTNOTE 1
USED ON AT100 USED ON AT100 USED ON AT100 USED ON AT100 USED ON AT100
SEE FOOTNOTE 1
SEE FOOTNOTE 1 SEE FOOTNOTE 1
USED ON JT100 USED ON AT100
FOOTNOTES
1 . NOT PART OF KIT.
11
ID0357580
16
NOTES:
ID0134963
17
ENGINE COMPONENTS
18
ENGINE SERVICE PARTS JT/AT100 TIER 4
CUMMINS QSB6.7 TIER 4
04
ID0382653
19
ENGINE SERVICE PARTS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
REMARKS
NOT SHOWN:
ENGINE SERVICE PARTS FOR CUMMINS ENGINE QSB6.7-TIER 4 195-1034 - FILTER, ENGINE OIL 195-2342 - FUEL FILTER ELEMENT (PRE-FILTER WITH WIF SENSOR) 195-1790 - FUEL FILTER (PRIMARY) 195-1074 - ENGINE OIL FILL CAP 195-2346 - ENGINE OIL CAP (VALVE COVER) 195-1655 - CRANKCASE VENTILATION FILTER 195-1075 - OIL DIPSTICK 500-2192 - OIL PRESSURE SWITCH 195-2096 - FAN BELT 195-2097 - STARTER 500-1625 - ALTERNATOR 195-1077 - THERMOSTAT
FOOTNOTES:
NOTE:
04
ID0382653
20
ENGINE OIL SYSTEM JT/AT100 TIER 4
8 7 6 9 10
11
13
5 1 3 4 14 2 12
02
ID0366848
21
ENGINE OIL SYSTEM JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 CONNECTOR (M22-1.5 X -08 ORFS) 1 PLUG (08O) 4 WORM CLAMP (3/4" TO 1-1/2") 2 ALUMINIZED SLEEVING (2" X 36") 2 BUSHING 4 GRIPPER SPACER 1 SHIELD 4 FLG SCREW (M10-1.50 X 40MM) 2 WASHER (M10, HARDENED) 2 SCREW (M10-1.50 X 130MM) 2 CABLE TIE (1/2") 20" LG 1 HOSE (080FX90S-38"-3000) 1 CUMMINS REMOTE ENGINE OIL FILTER HOSE 1 CUMMINS REMOTE ENGINE OIL FILTER HOSE
153-757 154-331 110-353 105-2034 301-7330 179-387 301-7329 105-1597 106-396 106-504 110-031 159-824 195-2268 195-2269
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0366848
22
ENGINE MOUNTS JT/AT100 TIER 4
11
11
4 3
11
9
2
7
13
6
12
1
5 8
11
14 10
02
ID0366658
23
ENGINE MOUNTS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 LEFT REAR ENGINE MOUNT 1 RIGHT REAR ENGINE MOUNT 1 LEFT FRONT ENGINE MOUNT 1 RIGHT FRONT ENGINE MOUNT 2 SHOCK MOUNT (REAR) 2 SHOCK MOUNT (FRONT) 2 SPACER WASHER 4 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 90MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 14 FLG SCREW (M12-1.75 X 35MM) 2 WASHER (5/8") 2 SCREW (M16-2.00 X 100MM) 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
301-6432 301-6433 301-6477 301-6478 116-691 116-690 178-072 106-397 106-336 106-685 106-496 105-416 107-144 106-545
DESCRIPTION
REMARKS
USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 80 FT-LBS.
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0366658
24
FUEL SYSTEM JT/AT100 TIER 4
24 21
20
5
15
3
1 9
2
17
10
8
4
7 19 22
6
12
25
16
18 11
23 14 13
07
ID0366767
25
FUEL SYSTEM JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 301-8843 2 106-496 3 106-266 4 106-497 5 106-380 6 150-3268 7 150-1231 8 110-217 9 150-3186 10 110-249 11 150-3185 12 116-881 13 105-1142 14 105-1142 15 300-5743 16* 156-108 17 116-322 18 116-322 19 150-1824 20 150-4362 21 110-959 22 195-2342 23 195-1790 24 301-7290 25 159-977
1 FUEL FILTER BRACKET 4 FLG SCREW (M12-1.75 X 35MM) 2 FLG NUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 35MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 1 BANJO FITTING (M14-1.50-08H) 1 S/O COUPLER (M12-1.5-08H90) 4 WORM CLAMP (7/16" TO 1") 3 BANJO FITTING (M14-1.50-06H) 6 WORM CLAMP (1/4" TO 5/8") 1 S/O CONNECTOR (M14-1.50-06H) 1 BULK HOSE (3/8", SOLD PER 1") 1 BULK HOSE (3/8", 225 PSI, SOLD PER FT) 1 BULK HOSE (3/8", 225 PSI, SOLD PER FT) 1 FUEL TANK 2 S/O COUPLER (08N-08H90) 1 BULK HOSE (1/2", SOLD PER 1") 1 BULK HOSE (1/2", SOLD PER 1") 1 S/O COUPLER (M12-1.50-06H) 1 BULK HOSE (2-5/8") 2 T-BOLT CLAMP (3") 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 1 FUEL FILTER (PRIMARY) 1 DEF TANK MOUNT 1 BANJO FITTING (M12-1.5-06H)
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT
USE 1 @ 20" USE 1 @ 20" USE 1 @ 9" USE 1 @ 60" USE 1 @ 43" USE 1 @ 46"
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0366767
26
AIR INTAKE
JT/AT100 TIER 4
12
1 4 5 11 7
8
3
5 6 9
10
03
2
ID0366862
27
AIR INTAKE
JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12
1 MOUNT 1 AIR FILTER (10" X 10" X 12") 1 INTAKE HOSE 1 T-BOLT CLAMP (4.56-4.88) 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 1 COLLAR (02NF-02NF) 1 SUPPORT BRACKET 1 T-BOLT CLAMP (6.44 - 6.75) 1 BULK EDGE (1/8", SOLD PER 1') 1 PLUG (02N, SOC) 4 FLG LK SCREW (M10-1.50 X 20MM)
301-7251 195-2344 195-2110 105-1510 106-162 106-386 115-172 301-8929 105-1930 116-421 115-157 106-382
DESCRIPTION
REMARKS
SEE "NOT SHOWN" FOR SERVICE FILTER ELEMENTS
USE 36.5"
NOT SHOWN:
195-2338 195-2339 195-2340 195-2341
FILTER ELEMENT (SECONDARY) FILTER ELEMENT (PRIMARY) MASS AIRFLOW SENSOR DUST EJECTION VALVE
FOOTNOTES:
NOTE:
03
ID0366862
28
COOLER SHROUD JT/AT100 TIER 4
1
8
4
2
3 11
8 9 5 12
2
4 6 10 7
04
ID0366927
29
COOLER SHROUD JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12
1 COOLER 8 FLG LK SCREW (M12-1.75 X 40MM) 8 FLG LK NUT (M12-1.75) 2 BULK EDGE (SOLD BY FOOT) 1 FAN SHROUD 1 BULK SEAL (3/32", SOLD PER FT) 4 FLG SCREW (M6-1.00 X 25MM) 8 SPACER 4 CLIP NUT (M6-1.00) 1 COVER 4 BULK EDGE (SOLD BY FOOT) 2 BULK EDGE (SOLD BY FOOT)
195-2079 107-565 106-709 118-183 362-2704 116-724 106-848 354-354 106-574 301-2893 118-183 118-183
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT. USE 2 @ 27" SEE FOOTNOTE 1 USE 1 @ 35"
USE 4 @ 2.75" USE 2 @ 55.5"
NOT SHOWN:
FOOTNOTES:
1. REPLACES 362-1910 2 PIECE FAN SHROUD AND HARDWARE. SEE THE LIST OF REQUIRED NEW STYLE COMPONENTS BELOW: COVER 301-2893, BULK SEAL 116-724, FLANGE SCREWS 106-848 & CLIP NUTS 106-574.
NOTE:
04
ID0366927
30
COOLER INSULATION JT/AT100 TIER 4
4
3 2
3
1
01
ID0366718
31
COOLER INSULATION JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 362-1594 2 362-1593 3 362-1592 4 117-309
1 SOUND INSULATION 1 SOUND INSULATION 3 SOUND INSULATION 2 INSULATION
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0366718
32
COOLER PLUMBING JT/AT100 TIER 4
6 28
1 8
13 9
20
28
4
8 22 6
6
23
7
16
7
9 17
14 9
21
12 18 11 32
31 30 15
30
28 6 4 20
7 29
4 10
5
3
2 29
19 27
26 22 24
04
25 ID0366914
33
COOLER PLUMBING JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 COOLER 2 STAUFF CLAMP HALVES (2-1/4") 2 STAUFF SINGLE COVER PLATE (2-1/4") 6 T-BOLT CLAMP (2.63" TO 2.94") 4 BOLT (1/4-NC X 4.0, GD5) 4 CHARGE AIR COOLER HOSE 8 T-BOLT CLAMP (3") 2 BRACKET 6 FLG SCREW (M8-1.25 X 20MM, GD8) 1 LOWER COOLANT TUBE 1 UPPER COOLANT TUBE 1 TEMPERATURE SENSOR 1 CHARGE AIR TUBE (-48) 1 CHARGE AIR TUBE (-48) 1 BRACKET 1 BRACKET 2 CLAMP, BOLT-ON ("P") 2.25" 1 RADIATOR HOSE (UPPER) 1 RADIATOR HOSE (LOWER) 2 RADIATOR HOSE 2 T-BOLT CLAMP (2.00" TO 2.31"") 4 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M10-1.50 X 25MM) 1 COOLANT HOSE BRACKET 2 FLG LK SCREW (M8-1.25 X 25MM) 1 BULK EDGE (5/32",SOLD PER 1") 3 CABLE TIE (1/2") 20" LG 4 U-BOLT CLAMP (3") 1 HOSE (16OFX90S-92"-250) W/ CUT END 5 WASHER (M10, HARDENED) 3 SCREW (M10-1.50 X 20MM, 10.9) 2 SHOCK MOUNT
195-2079 105-1532 105-1534 105-1342 106-215 116-703 110-959 301-0619 106-162 195-2138 195-2139 215-1701 195-2105 195-2104 301-9180 301-8958 105-2015 195-2243 195-2244 195-2179 105-1234 106-386 106-724 301-9204 106-381 115-686 110-031 196-010 150-4366 106-396 105-274 105-1762
DESCRIPTION
REMARKS
SEE FOOTNOTE 1 SEE FOOTNOTE 1
USE 1 @ 6"
NOT SHOWN:
FOOTNOTES:
1. USE 301-8913 SPACER PLATE, NOT SHOWN, IF NEEDED. IF USING SPACER PLATE REPLACE 106-215 BOLT WITH 107-873 BOLT, 1/4-NC X 4.25", GD5.
NOTE:
04
ID0366914
34
EXPANSION TANK JT/AT100 TIER 4
18 23
22
13
10
17 A 8
21 8
20
6 16
9
15
5
19 14
17 B 1
18
11
12
2 7
11
3 10
4
04
ID0370628
35
EXPANSION TANK JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
QTY
DESCRIPTION
301-0497 1 EXPANSION TANK 110-959 2 T-BOLT CLAMP (3") 149-342 1 T-BOLT CLAMP (1.687") 150-4366 1 HOSE (16OFX90S-92"-250) W/ CUT END 155-162 1 S/O COUPLER (04N-05H) 111-084 1 RADIATOR CAP (16 PSI) 116-703 1 CHARGE AIR COOLER HOSE 110-249 6 WORM CLAMP (1/4" TO 5/8") 116-108 1 BULK HOSE (5/16", SOLD PER 1") 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 7 FLG LOCKNUT (M8-1.25) 215-1691 1 COOLANT LEVEL SENSOR 301-9171 1 BRACKET 121-059 1 SIGHT GLASS (-24) 105-1762 2 SHOCK MOUNT 115-381 1 BULK HOSE (1/4", SOLD PER 1") 105-2199 62 ALUMINIZED SLEEVING (1", SOLD PER 1") 196-010 1 U-BOLT CLAMP (3") 105-1142 26 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 150-4277 2 S/O COUPLER (04N-06H90) 105-1142 7 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 110-030 1 CABLE TIE (1/16" TO 4") 106-396 2 WASHER (M10, HARDENED)
REMARKS
USE 102"
USE 52" 17A = 36" AND 17B = 26" USE 26" USE 7"
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0370628
36
COOLER MOUNTS JT/AT100 TIER 4
9 12
13
1 12 3 8 10 9
9
14 6
4 11 2 16 15 8
8 10
10 17
5 6 7 10
02
7
ID0366928
37
COOLER MOUNTS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 COOLER 1 LEFT LOWER BRACKET 1 LEFT UPPER BRACKET 1 RIGHT UPPER BRACKET 1 RIGHT LOWER BRACKET 4 FLG LK SCREW (M12-1.75 X 40MM) 4 FLANGE NUT (M12-1.75) 4 ISOLATOR 8 FLG LOCKNUT (M8-1.25) 8 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG SCREW (M10-1.50 X 25MM) 4 FLG NUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 HARDLINE BRACKET 8 WASHER (M10, HARDENED) 4 SCREW (M10-1.50 X 65MM) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9)
195-2079 301-0617 301-0618 301-0610 301-0609 107-565 106-354 116-539 106-386 106-992 106-724 106-266 106-383 301-9595 106-396 106-642 105-894
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0366928
38
FAN MOUNT JT/AT100 TIER 4
5
6 10
4
9
7 7
11
8 9 7 2 3 9 7
7 8
8
01
1
ID0366670
39
FAN MOUNT JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11
QTY
DESCRIPTION
301-7301 1 BRACKET 301-0734 1 FAN MOTOR MOUNT 150-4531 1 HYDRAULIC MOTOR, 36CC 195-1539 1 FAN HUB 195-1520 1 FAN (32" PULLER) 107-095 6 FLG SCREW (M8-1.25 X 16MM) 106-598 20 WASHER (9/16" HARDENED) 105-840 10 SCREW (M14-2.0 X 40MM) 106-526 10 NUT (M14-2.00) 106-392 1 WASHER (M16) 105-390 1 NUT (5/8-NF)
REMARKS
USE LOCTITE 277 OR EQUIVALENT. USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 160 FT-LBS.
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0366670
40
AFTER TREATMENT JT/AT100 TIER 4
26
14
14 16
1 4
13 19
5
25 21
11
2 14
19 20
18 22 20 16
10
23
3 7
17
10
14
6
24
27
28 31
29
15 12 16
22 11
8
6 7
9
30
05
ID0366829
41
AFTER TREATMENT JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
QTY
DESCRIPTION
195-2082 1 DOWN PIPE 301-7228 1 MOUNT BRACKET 195-2084 1 ANCILLARY TUBE 195-2089 1 GASKET, 5" (STANDARD MARMON) 195-2090 1 V-BAND CLAMP, 5" (STANDARD MARMON) 195-2091 4 GASKET, 5" (SPHERICAL MARMON) 195-2092 4 V-BAND CLAMP, 5" (SPHERICAL MARMON) 195-2093 1 GASKET, 4" (SPHERICAL MARMON) 195-2094 1 V-BAND CLAMP, 4" (SPHERICAL MARMON) 301-7233 4 MOUNT BRACKET 105-1940 4 T-BOLT CLAMP (11.375-11.687) 303-2918 1 AFTER TREATMENT BRACKET 301-7232 1 BRACE 106-724 18 FLG SCREW (M10-1.50 X 25MM) 106-497 3 FLG SCREW (M10-1.50 X 35MM) 106-387 22 FLG LOCKNUT (M10-1.50) 195-2198 2 BAND CLAMP (5") 195-2188 1 EXHAUST STACK 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 110-373 2 BOLT-ON CLAMP (13/16") 105-1454 1 CLAMP, BOLT-ON ("P") 1 1/4" 106-386 5 FLG LOCKNUT (M8-1.25) 301-8888 1 HEAT SHIELD 362-1917 1 INSULATION 301-8949 1 BRACKET 110-030 2 CABLE TIE (1/16" TO 4") 115-686 1 BULK EDGE (5/32",SOLD PER 1") 195-2324 1 THERMAL BLANKET 195-2085 1 CONNECTING ELBOW (5"-5") 195-2118 1 CONNECTING ELBOW (5"-4") 105-743 1 FLG LK SCREW (M12-2.00 X 45MM)
REMARKS
TORQUE TO 11 FT-LBS (132 IN-LBS)
USE 1 @ 2"
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0366829
42
DEF TANK MOUNT JT/AT100 TIER 4 BEGINS WITH S/N:
5 2 6 10
11
10
1
3
4 8 7 9 02
ID0370996
43
DEF TANK MOUNT JT/AT100 TIER 4 BEGINS WITH S/N: REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11
1 DEF TANK MOUNT 1 DEF TANK COVER 1 CLIP NUT (M8-1.25) 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 16MM) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 8 SHOULDER WASHER 4 COMPRESSION SPRING 4 LOCKNUT (1/4-NF) 2 STEEL STRAP 1 DEF TANK, GEN 6
301-7290 301-9596 106-551 106-386 106-380 105-1795 105-1601 115-563 106-678 105-2028 195-2829
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370996
44
DEF PLUMBING JT/AT100 TIER 4 BEGINS WITH S/N:
11
1
4 16
15 14 3 15
TO DRT
TO SIDE OF ENGINE
11
4
22
TO DRT
TO DRT ACKINE B TO ENG OF
14
9
12 23
A
18
10 11 2 SEE FOOTNOTE 1
17 19
3
5
21 8
20
12
4 1
7 11
13
14
6
16
23
22
DRT PLUMBING DETAIL 05
DETAIL A PLUMBING
ID0370938
45
DEF PLUMBING JT/AT100 TIER 4 BEGINS WITH S/N: REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 DEF HEATED HOSE (05/J2044/90-3.0M) 1 COOLANT CONTROL VALVE 10 WORM CLAMP (7/16" TO 1") 1 CRIMPED COOLANT LINE (3/8" X 85") 1 WORM CLAMP (1/4" TO 5/8") 3 SCREW (M8-1.25 X 90MM) 3 FLG LOCKNUT (M8-1.25) 1 S/O COUPLER (04N-05H90) 1 S/O COUPLER (08N-10H) 2 SPRING CLAMP, WIRE (.875) 10 CABLE TIE (1/2") 20" LG 1 DEF HEATED HOSE (06/J2044/90-1.0M) 2 S/O COUPLER (10H-06H-10H) 1 CRIMPED COOLANT LINE (90, 3/8" X 67") 2 ALUMINIZED SLEEVING (1", SOLD PER 1") 1 DEF HEATED HOSE (06/J2044/90-1.0M) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (1/4", SOLD PER 1") 1 DEF TANK, GEN 6 1 BULK HOSE (5/8", SOLD PER FT) 1 BULK HOSE (5/8", SOLD PER FT)
195-2107 150-4025 110-217 195-2509 110-249 107-078 106-386 155-164 149-487 105-2003 110-031 195-2106 150-4509 195-2510 105-2199 195-2106 116-750 116-750 116-750 115-381 195-2829 116-750 116-750
DESCRIPTION
REMARKS
USE 2 @ 60" USE 2 @ 29" USE 1 @ 48" USE 1 @ 102" USE 1 @ 36" USE 1 @ 58" USE 1 @ 33"
NOT SHOWN:
FOOTNOTES:
1. FOR MODULE REPLACEMENT REFER TO CUMMINS SERVICE CENTER. EBU PART NUMBER 2871879.
NOTE:
05
ID0370938
46
DEF TANK (GEN 6 ) SERVICE PARTS BEGINS WITH S/N:
6
3 2
4
5 8
7
1
01
ID0563046
47
DEF TANK (GEN 6 ) SERVICE PARTS BEGINS WITH S/N: REF PART NO. NUMBER
1 2 3 4 5 6 7 8
195-2831 500-2690 500-2872 500-2689 500-2873 500-2874 500-2686 500-2691 154-384
QTY
1 1 1 1 1 1 1 1
DESCRIPTION
DEF TANK, GEN 6 DEF TANK MFHU, DEF, 40 MICRON, II O RING KIT SENSOR KIT, DEF, II FILTER, 40 MICRON, KIT DEF MOUNTING RING, SERVICE KIT DEF TANK LOCKING CAP PLUG (06S)
REMARKS
INCLUDES REF NO'S 1-8
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01
ID0563046
48
DEF TANK SERVICE PARTS ENDS W/ S/N_______
2
7 4
6
3
5
1
04
ID0383895
49
DEF TANK SERVICE PARTS ENDS W/ S/N_______ REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7
1 1 1 1 1 1 1
500-2690 500-2686 500-2688 500-2689 500-2691 500-2687 500-2872
DESCRIPTION
DEF TANK DEF MOUNTING RING, SERVICE KIT FILTER, 40 MICRON, SERVICE KIT O RING KIT DEF TANK LOCKING CAP SENSOR KIT, DEF, II MFHU, DEF, 40 MICRON, II
REMARKS
SEE FOOTNOTE 1
OBSOLETE, SEE FOOTNOTE 2 AND NOTES 1 & 2. SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. REFERENCE 053-2841 DEF TANK ASSEMBLY SERVICE MANUAL 2. SENSOR 500-2687 IS NO LONGER AVAILABLE. IF REPLACEMENT IS NECESSARY, THE COMPLETE HEAD ASSEMBLY 500-2872 MUST BE USED.
NOTE:
1. SEE PARTS PAGES ID0396348 AND ID0396418 FOR HOSE CONNECTIONS WHEN USING 500-2872 ON JT60. 2. SEE PARTS PAGES ID0370938 FOR HOSE CONNECTIONS WHEN USING 500-2872 ON JT100.
04
ID0383895
50
DEF PUMP SERVICE PARTS
4 5
3
6
SEE FOOTNOTE 1
1
2
04
ID0383256
51
DEF PUMP SERVICE PARTS REF PART NO. NUMBER
QTY
1 2 3 4 5 6
1 FILTER KIT, DEF SUPPLY MODULE 1 FILTER CAP, DEF SUPPLY MODULE 1 FITTING, CONNECTOR (OUTLET) 1 FITTING, CONNECTOR (INLET) 1 FITTING, CONNECTOR (BACKFLOW) 3 GASKET, CIRCULAR (O-RING)
500-2679 500-2678 500-2681 500-2682 500-2680 500-2683
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
1. FOR MODULE REPLACEMENT REFER TO CUMMINS SERVICE CENTER. EBU PART NUMBER 2871879.
NOTE:
04
ID0383256
52
BATTERY
JT/AT100 TIER 4
24 TO ALTERNATOR
33 38
34
28
26 6 37
27
32
25 31
30
35 GRD 3
29 8
16 39 4 3
1 36 18
A
21
2
30 20
19 17
22 7
13
7
11
9
6 10 12
5
23 14 15 15
FUSE DETAIL A 01
ID0372261
53
BATTERY
JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 215-282 2 300-2456 3 106-381 4 106-386 5 215-1009 6 106-161 7 106-385 8 217-819 9 215-1011 10 106-056 11 105-186 12 105-047 13 215-1010 14 215-1111 15 211-305 16 301-8963 17 215-2352 18 106-733 19 107-310 20 106-850 21 105-021 22 215-2348 23 106-712 24 301-7257 25 215-1534 26 215-1093 27 106-388 28 106-237 29 215-2349 30 215-2350 31 215-2397 32 215-2353 33 215-2354 34 215-2402 35 215-2401 36 215-2400 37 215-2399 38 215-2403 39 215-2398
2 BATTERY 1 SHEET, FUSE MOUNT 4 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 MAIN FUSE HOLDER BASE 6 FLG SCREW (M6-1.00 X 20MM) 4 FLG LOCKNUT (M6-1.00) 1 BATTERY DISCONNECT SWITCH 1 BUSSBAR (MAIN FUSE HOLDER) 6 EXT STAR WASHER (#10) 6 NUT (#10-24) 1 LOCKNUT (3/8-NC) 1 MAIN FUSE HOLDER COVER 1 200 AMP FUSE 2 BK/AMI 125 AMP FUSE 1 SWITCH MOUNT 1 GROUND STUD MOUNT 4 SCREW (M5-0.80 X 30MM) 8 WASHER (#10) 4 LOCKNUT (M5-0.80) 1 NUT(1/2-NC) 1 FRAME HARNESS 2 FLG SCREW (M6-1.00 X 16MM) 1 MOUNT BRACKET 1 PREHEAT SOLENOID 1 POWER RELAY 4 WASHER (M6) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 POSITIVE BATTERY CABLE 1 NEGATIVE BATTERY CABLE 1 PRIMARY CABLE 1 CABLE, POSITIVE 60" 1 CABLE, NEGATIVE 48" 1 ALTERNATOR CABLE 1 STARTER SOLENOID CABLE 1 STARTER FUSE CABLE 1 GRID HEATER RELAY CABLE 1 ALTERNATOR GROUND CABLE 1 GRID HEATER FUSE CABLE
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0372261
54
NOTES:
ID0134963
55
FRAME COMPONENTS
56
FRAME EXTENSION
JT/AT100 TIER 4i AND TIER 4
5
1
6
3 2 4
02
ID0294948
57
FRAME EXTENSION
JT/AT100 TIER 4i AND TIER 4 REF PART NO. NUMBER
QTY
1 301-0854 2 106-399 3 106-356 4 106-075 5 362-1587 6 106-565
1 FRAME EXTENSION 8 WASHER (M20, HARDENED) 8 FLG NUT (M20-2.50, 10.9) 8 SCREW (M20-2.50 X 60MM, 10.9) 1 SOUND INSULATION 5 NUTSERT (M8-1.25)
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0294948
58
LOADER / DRIVER SUPPORT JT/AT100 TIER 4
10 11
4
12 16 15 13
8
9
2 17 14 3
2 3
1
2 2
5
6 7 04
ID0366723
59
LOADER / DRIVER SUPPORT JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
QTY
DESCRIPTION
REMARKS
107-003 12 FLG LK SCREW (M12-1.75 X 35MM) 106-709 40 FLG LK NUT (M12-1.75) 301-0478 2 COLUMN 301-0676 1 LOADER / DRIVER SUPPORT 301-0901 2 RIGHT SUPPORT BRACKET 106-496 16 FLG SCREW (M12-1.75 X 35MM) 301-0616 2 LEFT SUPPORT BRACKET 107-307 8 SCREW (M12-1.75 X 45MM) 301-6639 2 SPACER 301-7907 1 LOADER REST 106-337 4 SCREW (M12-1.75 X 110MM) 106-558 6 CLIP NUT (M10-1.50) 110-754 1 CLAMP (5/16") 110-126 1 BOLT-ON CLAMP (1/2") 106-389 2 WASHER (M8) 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 106-386 2 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0366723
60
MID-HOOD SUPPORT JT/AT100 TIER 4
1
7
7 8
3 8
11 7
8 10 4
7 2
5 9
5
6 7 12
7
5
13 8
01
ID0366675
61
MID-HOOD SUPPORT JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13
QTY
DESCRIPTION
REMARKS
301-7294 1 TOP CROSSMEMBER 301-0509 1 FORMED COLUMN 301-0506 1 FORMED COLUMN 301-7257 1 MOUNT BRACKET 106-469 8 FLG SCREW (M12-1.75 X 30MM) 106-709 8 FLG LK NUT (M12-1.75) 106-724 24 FLG SCREW (M10-1.50 X 25MM) 106-387 24 FLG LOCKNUT (M10-1.50) 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 301-8875 1 REAR TANK BRACKET 301-8903 1 FILTER SUPPORT BRACKET 301-8904 1 BRACKET
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0366675
62
RIGHT SIDE PANELS JT/AT100 TIER 4
3
5
11
18
1 23 22 5
12 10
20
12
8 19 6 10 12
13
10
11
2 24 9
24 9
16 15 14
21 25
24 4 9
7 25
02
17
10
ID0370874
63
RIGHT SIDE PANELS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
1 362-1589 1 SOUND INSULATION 2 301-0886 1 PANEL 3 362-1583 1 SOUND INSULATION 4 349-398 2 DOOR 5 362-1581 2 SOUND INSULATION 6 301-0528 1 FRONT RIGHT SIDE PANEL 7 300-1705 2 SHEET, ACCESS DOOR 8 362-1580 1 SOUND INSULATION 9 117-558 10 LATCH, ADJUST LEVER (LOCKING) 10 106-228 48 SCREW (M5-0.80 X 10MM) 11 106-551 8 CLIP NUT (M8-1.25) 12 106-991 17 FLG LK SCREW (M8-1.25 X 20MM) 13 301-0714 1 VALVE COVER 14 215-412 1 LICENSE PLATE LAMP 15 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) 16 106-385 2 FLG LOCKNUT (M6-1.00) 17 110-208 1 LEVEL INDICATOR 18 301-6642 1 RIGHT SIDE COVER 19 301-0575 1 BACKUP BAR 20 106-386 2 FLG LOCKNUT (M8-1.25) 21 301-0571 2 ACCESS DOOR 22 362-2028 1 SOUND INSULATION 23 362-1582 1 SOUND INSULATION 24 111-002 6 LIFT-OFF HINGE (OFF-SET) 25 105-617 6 LIFT-OFF HINGE (OFF-SET)
REMARKS
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370874
64
LEFT SIDE PANELS JT/AT100 TIER 4
5
8
6 7
1
8
8
4 6 3 6
9 2
01
ID0370904
65
LEFT SIDE PANELS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9
1 LEFT SIDE COVER 1 ACCESS PANEL 1 SOUND INSULATION 1 WELDMENT, INSIDE PANEL 1 FRONT LEFT SIDE PANEL 6 FLG LK SCREW (M8-1.25 X 20MM) 3 PULL (1.210" X 5.190", BLACK) 5 CLIP NUT (M8-1.25) 1 BULK EDGE (1/16", SOLD PER FT)
301-9192 301-0867 362-1588 300-4803 301-0529 106-991 110-699 106-551 118-164
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0370904
66
HOOD INSULATION JT/AT100 TIER 4
6
1
2 5 5 3 4
01
ID0370815
67
HOOD INSULATION JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6
1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 2 SOUND INSULATION 2 SOUND INSULATION
362-1596 362-1595 362-1590 362-1513 362-1578 362-1584
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0370815
68
HOOD
JT/AT100 TIER 4
3 6 7
19
16 8 17
13 11
10
17 18
3
9
2 5 14
12
5
4
14 4
2 3
1 3 2
05
4 15
ID0370839
69
HOOD
JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QTY
DESCRIPTION
301-6640 1 HOOD 301-0570 3 ACCESS DOOR 117-558 8 LATCH, ADJUST LEVER (LOCKING) 106-228 24 SCREW (M5-0.80 X 10MM) 106-991 5 FLG LK SCREW (M8-1.25 X 20MM) 301-7265 1 TOP ACCESS DOOR 106-712 12 FLG SCREW (M6-1.00 X 16MM) 106-385 12 FLG LOCKNUT (M6-1.00) 110-727 4 BALL SCREW (5/16-NC X 1/2") 105-003 4 FLG LOCKNUT (5/16-NC) 301-4841 1 COVER PLATE 117-915 1 CAM LOCK 107-002 6 FLG LK SCREW (M10-1.50 X 30MM) 111-002 4 LIFT-OFF HINGE (OFF-SET) 105-617 2 LIFT-OFF HINGE (OFF-SET) 107-552 1 HINGE (27.28") 150-1007 2 SPRING, GAS 302-2663 1 STRUT STOP 215-2726 1 STROBE LIGHT, AMBER (LED)
REMARKS
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0370839
70
FRONT HOOD JT/AT100 TIER 4
9
12
20
21
11
13 15
27
28 25
22 23
5
14
16 26 10
18
8 9
15
15
19
7
6 17 24
2 1
02
4
3 15
ID0370865
71
FRONT HOOD JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
1 301-9212 1 END PANEL 2 106-161 2 FLG SCREW (M6-1.00 X 20MM) 3 301-0778 1 BRACKET 4 301-0779 1 BRACKET 5 301-0651 1 FRONT TANK BRACKET 6 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 7 301-7249 1 FRONT HOOD 8 301-7252 1 DOOR 9 117-558 3 LATCH, ADJUST LEVER (LOCKING) 10 106-228 8 SCREW (M5-0.80 X 10MM) 11 301-0572 1 ACCESS DOOR 12 106-712 2 FLG SCREW (M6-1.00 X 16MM) 13 106-385 2 FLG LOCKNUT (M6-1.00) 14 106-551 3 CLIP NUT (M8-1.25) 15 106-991 13 FLG LK SCREW (M8-1.25 X 20MM) 16 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8) 17 301-9213 1 COVER 18 106-574 2 CLIP NUT (M6-1.00) 19 301-9214 1 COVER 20 362-2004 1 SOUND INSULATION 21 362-2005 1 SOUND INSULATION 22 362-2009 1 SOUND INSULATION 23 362-2010 1 SOUND INSULATION 24 106-386 8 FLG LOCKNUT (M8-1.25) 25 106-724 4 FLG SCREW (M10-1.50 X 25MM) 26 111-002 2 LIFT-OFF HINGE (OFF-SET) 27 110-794 1 HINGE (11.39") 28 106-558 4 CLIP NUT (M10-1.50)
REMARKS
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370865
72
36
FRONT COVERS
32
JT/AT 100 TIER 4
4 2 34
35 31
3
11
30 24
23
27 43
1
9
36
41
28
35
20
35
8
33 38
29
10
34
39
20
36 26 5 40
25
7
20
42
22
21
18
11
16 17 19
12 20
15 14 13 6 37
01
ID0381930
73
FRONT COVERS JT/AT 100 TIER 4 REF PART NO. NUMBER
1.
QTY
301-0971 1 301-0974 1 2. 300-1776 1 3. 349-828 1 4. 300-8180 1 5. 301-745 1 6. 301-0969 1 301-0972 1 7. 213-035 1 8. 214-301 1 9. 217-017 1 10. 306-602 1 11. 106-991 33 12. 106-551 33 13. 117-558 1 214-961 217-309 14. 348-299 1 15. 111-047 1 16. 106-138 4 17. 106-385 4 18. 110-524 1 19. 106-640 4 20. 106-542 8 21. 115-686 AR 22. 116-768 1 23. 171-008 1 24. 110-032 1 25. 106-234 4 26. 106-385 4
DESCRIPTION
REMARKS
LEFT COVER LEFT COVER WELDMENT, ECU MOUNT COVER PLATE SHEET, BULKHEAD MOUNT CONNECTOR/FUSE PANEL RIGHT COVER RIGHT COVER DUST CAP W/LANYARD ACCESSORY SOCKET CONNECTOR (4-WAY, FM) ALARM FLG LK SCREW (M8-1.25 X 20MM) CLIP NUT (M8-1.25) ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ACCESS PANEL HINGE (214MM) NUT (M5-0.80) LOCKNUT (M6-1.00) SPRING RETAINER SCREW (M6-1.00 X 20MM, BUT SOC) SCREW (M5-0.80 X 16MM, PAN PLPS) BULK EDGE (5/32",SOLD PER 1") GROMMET (1/4") RETRACTABLE BELT (ORANGE) SNAPPER PIN (5/16" X 2-1/2") SCREW (M6-1.00 X 12MM) FLG LOCKNUT (M6-1.00)
USE WITH PIPE LOADER OPTION USE W/OUT PIPE LOADER OPTION
USE WITH PIPE LOADER OPTION USE W/OUT PIPE LOADER OPTION
USE 2 @ 40", USED ONLY WITH PIPE LOADER OPTION
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0381930
74
FRONT COVERS JT/AT 100 TIER 4 REF PART NO. NUMBER
27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43.
QTY
DESCRIPTION
106-162 2 FLG SCREW (M8-1.25 X 20MM) 106-386 2 FLG LOCKNUT (M8-1.25) 106-469 1 FLG SCREW (M12-1.75 X 30MM) 106-685 1 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 106-387 4 FLG LOCKNUT (M10-1.50) 115-686 AR BULK EDGE (5/32",SOLD PER 1") 105-189 10 SCREW (#6-32 X 1/2") 105-215 10 NUT (#6-32) 106-850 6 LOCKNUT (M5-0.80) 110-982 1 DOME PLUG (2.5") 215-2348 1 FRAME HARNESS 301-9195 1 DIAGNOSTIC CONNECTOR MOUNT 115-686 AR BULK EDGE (5/32", SOLD/ 1") 106-743 1 WASHER (.531", HARDENED) 106-234 2 SCREW (M6-1.00 X 12MM) 217-918 1 ROCKER SW {DPDT) ON-ON 217-136 1 ICON (WHT) ON-START 217-137 1 ICON (WHT) OFF-STOP 217-156 1 DIFFUSION LENS (GREEN) 217-158 1 DIFFUSION LENS (WHITE) 217-925 1 ROCKER SWITCH (ACTUATOR)
REMARKS
USE 1 @ 44"
USE 1 @ 18"
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0381930
75
76
BOTTOM COVERS JT/AT100 TIER 4
15 13
12
5
6
9 4 14 10 14 8
2
11 1
3 7 5 03
4
ID0370928
77
BOTTOM COVERS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 BOTTOM COVER 1 SOUND INSULATION 3 CLIP NUT (M8-1.25) 5 FLG LK SCREW (M8-1.25 X 20MM) 12 FLG LOCKNUT (M8-1.25) 3 CLIP NUT (M10-1.50) 3 FLG SCREW (M10-1.50 X 25MM) 1 COVER 1 SOUND INSULATION 1 FLAP 1 PANEL 1 FLAP 1 RETAINER 8 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG SCREW (M8-1.25 X 30MM)
370-314 362-1586 107-135 106-991 106-386 106-558 106-724 301-9206 362-2011 362-1926 301-8957 362-1999 301-9208 106-162 106-163
DESCRIPTION
REMARKS
USE LOCTITE 242 USE LOCTITE 242
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0370928
78
GRILLE
JT/AT100 TIER 4i & TIER 4
2
3 5 1 6 7
6
4 5 3
02
ID0328140
79
GRILLE
JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
QTY
1 301-0565 2 301-0568 3 106-991 4 301-0866 5 106-551 6 106-558 7 106-724
1 SUPPORT BRACKET 1 GRILLE 12 FLG LK SCREW (M8-1.25 X 20MM) 1 SUPPORT BRACKET 12 CLIP NUT (M8-1.25) 6 CLIP NUT (M10-1.50) 6 FLG SCREW (M10-1.50 X 25MM)
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0328140
80
ASSISTED MAKEUP 24
12
20 23 3
20 22
21
7
16 17
15
15
20 22 18
10
14
13
5
2 8 6 9
27 25 19
11
11 19
25
4
1
26
07
ID0205995
81
ASSISTED MAKEUP REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
300-5430 300-6132 300-8553 110-774 106-678 300-3956 106-049 106-048 300-8552 106-033 107-507 300-8560 105-998 117-047 300-8556 300-8555 300-8554 105-375 300-8557 106-645 106-117 106-397 106-574 106-640 106-685 300-6134 215-1002
QTY
DESCRIPTION
1 1 1 1 1 1 4 4 1 2 4 1 4 2 4 2 4 2 2 4 4 4 2 2 4 1 1
CARRIAGE SPRING MOUNT MOUNTING BRACKET BALL JOINT (1/4-NF) LOCKNUT (1/4-NF) LINKAGE ROD BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) BRACKET JAM NUT (1-NC) SCREW (M12-1.75 X 65MM) SENSOR GUARD SCREW (M16-2.00 X 40MM) COMPRESSION SPRING BUSHING MOUNTING ROD GUIDE PLATE NUT (1-NC) MOUNTING BLOCK SCREW (M12-1.75 X 110MM, 10.9) SCREW (M12-1.75 X 80MM, SOC) WASHER (M12, HARDENED) CLIP NUT (M6-1.00) SCREW (M6-1.00 X 20MM,BUT SOC) LOCKNUT(M12-1.75,PRV TRQ,10.9) THRUST DRIVE CARRIAGE POSITION SENSOR
1
MAGNETIC SLIDE
REMARKS
USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT TORQUE TO 250 FT LBS
USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT - REFER TO NOT SHOWN SECTION
NOT SHOWN:
215-1617
SERVICE PART FOR REF. #21, 215-1002
FOOTNOTES:
NOTE:
07
ID0205995
82
DRILL FRAME
1 3
15
A
4
10 8
2 11
USE ON AT USE ON JT
6 5
5
9
18
7
17
DETAIL A 12
16 13 14
06
ID0226406
83
DRILL FRAME REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
QTY
DESCRIPTION
300-5349 1 DRILL FRAME 314-557 1 FRONT FRAME 106-074 13 SCREW (M16-2.00 X 60MM) 106-442 15 FLG LKNUT (M16-2.0,PRVTRQ10.9) 215-1175 3 PROXIMITY SWITCH 106-427 6 SCREW (M5-0.80 X 22MM, SOC) 106-850 6 LOCKNUT (M5-0.80) 105-271 4 SCREW (M10-1.50 X 40MM) 106-098 4 FLG BOLT (3/4-NC X 2", GD8) 370-364 1 STOP PAD 206-076 1 COUPLING 320-442 1 STOW MOUNT 106-564 4 SCREW (M10-1.50 X 100MM) 106-396 4 WASHER (M10, HARDENED) 106-520 2 STUD BOLT (M16-2.00 X 55MM) 105-1889 1 PIN 105-2184 2 PIN 110-128 2 CLIP, PIN
REMARKS
SEE FOOTNOTE 2 TORQUE TO 140 FT LBS (190NM)
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT / SEE FOOTNOTE 1 SEE FOOTNOTE 1
BEGINS WITH S/N: CMWJT100L90000002, USE LOCTITE 686 BEGINS WITH S/N: BEGINS WITH S/N: BEGINS WITH S/N:
NOT SHOWN:
FOOTNOTES:
1. ENDS WITH CMW S/N: CMWJT100LC000072 / CMWAT100LC000024 2. HIGH PROFILE FRONT FRAME (349-675) RACK FRONT FRAME (300-5342) FRONT FRAME (301-2249)
BEGINS WITH S/N: CMWJT100HC000073 / CMWAT100HC000025
NOTE:
06
ID0226406
84
CYLINDER LOCKS
1
1
2
2
4 5
5
02
3
3
ID0091992
85
CYLINDER LOCKS REF PART NO. NUMBER
QTY
1 2 3 4 5
2 CYLINDER LOCK 2 FORMED PLATE 2 PIN 6 FLG LK SCREW (M10-1.5 X 30MM) 2 HAIR CLIP PIN (1/8" X 1/2")
370-376 370-408 370-410 106-383 110-033
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0091992
86
PIPE GUIDE
BEGINS WITH CMW S/N: DWPAT100PH0000082; DWPJT100CH0000216
7
16
10 15
5
6
17
4
13 14 3
12
2
8 11
1
9
18
04
ID0430570
87
PIPE GUIDE
BEGINS WITH CMW S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 STRIKE BOX MOUNT 1 BACK COVER PLATE 1 CURRENT TRANSFORMER 1 WIPER MOUNT 1 GUIDE BEARING MOUNT 2 GUIDE BLOCK (4.13) 1 BLOCK RETAINER 1 PIVOT PIN 2 KLIP RING (.750") 3 LYNCH PIN (7/16" X 2") 4 CARRIAGE BOLT(5/16-NC X 3.00) 4 WASHER (.531", RUBBER) 4 FLG LOCKNUT (5/16-NC) 4 FLG LK SCREW (M12-1.75 X 30mm)SERRATED 4 CAM WASHER (5/8") 4 SCREW (M16-2.00 X 30MM) 1 GROMMET (9/16") 1 SPLIT ROD WIPER 3.25" ID
302-2688 306-995 211-084 314-732 302-2683 362-0002 314-387 178-863 115-503 110-228 107-311 116-283 105-003 105-1808 105-497 106-338 116-203 157-196
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
211-042 VOLTAGE LIMITER CABLE 214-542 CURRENT COIL CABLE
FOOTNOTES:
1. 362-0002 IS USED ON JT UNITS USE 362-2752 FOR AT UNITS
NOTE:
04
ID0430570
88
PIPE GUIDE
ENDS WITH CMW S/N:CMWAT100HH0000081, CMWJT100TH0000215
12 13 14
15 23
11
5 16 18
1 17 5
2
20 4 9
2
22
8 5 19
21 6 10 1
7 10 3
09
ID0157082
89
PIPE GUIDE
ENDS WITH CMW S/N:CMWAT100HH0000081, CMWJT100TH0000215 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
QTY
370-061 2 105-214 4 157-196 1 110-710 4 110-228 5 370-075 2 106-584 6 370-440 1 107-566 4 125-760 4 370-276 105-003 4 306-995 1 116-283 4 211-084 1 300-9812 107-311 4 105-834 4 106-354 6 116-203 1 314-732 1 178-863 1 115-503 2
DESCRIPTION
REMARKS
TOP GUIDE HALF SCREW (#10-24 X .5", SELF-TAP) ROD WIPER LANYARD (3/64" X 6") LYNCH PIN (7/16" X 2") GUIDE PIN SCREW (M12-1.75 X 100MM) SPLIT GUIDE CARRIAGE BOLT (3/8-NC X 1.50") COMPOSITION BUSHING (1.5") STATIONARY CLAMP FLG LOCKNUT (5/16-NC) BACK COVER PLATE WASHER (.531", RUBBER) CURRENT TRANSFORMER STRIKE BOX MOUNT CARRIAGE BOLT (5/16-NC X 3") FLG LOCKNUT (3/8-NC) FLANGE NUT (M12-1.75) GROMMET (9/16") WIPER MOUNT PIVOT PIN KLIP RING
NOT SHOWN:
211-042 VOLTAGE LIMITER CABLE 214-542 CURRENT COIL CABLE
FOOTNOTES:
NOTE:
09
ID0157082
90
FRONT WRENCH
BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105
18
19
35
3
6
5
1
20 2
24 18
19
4
22
17
26
30
13 31 32 33
12
27 21
29
28
23
SEE DETAIL A
34
NOTE: GRIPPER TANG ORIENTATION
14
25 36 7 8 10
JT
01
AT
INSERT RETAINER INSERT RETAINER REF. 29 (AT) REF. 28 (JT) DETAIL A
9 11
ID0574493
91
FRONT WRENCH
BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105 REF PART NO. NUMBER
QTY
1 302-7750 2 302-7753 3 370-281 4 115-005 5 106-645 6 125-781 7 116-879 8 106-399 9 106-398 10 107-127 11 106-785 12 303-2996 13 105-1927 14 301-2249 17 179-183 18 184-031 19 106-345 20 179-016 21 106-333 22 349-192 23 370-135 24 106-666 25 106-442 26 166-815 27 115-003 28 301-8345 29 301-1166 30 375-0002 31 105-1929 32 106-415 33 106-639 34 106-758 35 151-158 36 150-5894
1 JT100 STATIONARY CLAMP 1 JT100 ROTATION CLAMP 2 CAP 1 ZERK (1/4-NF, 90) 4 SCREW (M12-1.75 X 110MM, 10.9) 2 COMPOSITION BUSHING (2.259") 2 RUBBER CUSHION 16 WASHER (M20, HARDENED) 16 WASHER (M16, HARDENED) 16 SCREW (M20-2.50 X 80MM, 10.9) 16 SCREW (M16-2.00 X 80MM, SOC) 4 JAW BLOCK 4 SCREW (M16-2.00 X 115MM, SOC) SP 1 FRONT FRAME 1 57.15 X 195 TAPERED PIN 2 TAPERED INSERT (2.25") 2 SCREW (M20-2.50 X 50MM) 1 TAPERED PIN (57.1MM X 215MM) 9 SCREW (M12-1.75 X 40MM, 8.8) 1 SHIM 1 RETAINING RING 8 SCREW (M16-2.00 X 65MM, 10.9) 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 1 KEY (3/4" X 4") 1 ZERK (1/4-NF, STR) 8 INSERT RETAINER (JT) 8 INSERT RETAINER (AT) 8 GRIPPER INSERT 4 SOCKET HEAD CAP (M16) 8 WASHER (.406) 8 SCREW (M10-1.50 X 160MM) 8 LOCKNUT (M10-1.5) 1 CYL (4.0 X 2.25 X 6.0) 4 WRENCH CYLINDER (6.000 X 4.000 X 3.0)
DESCRIPTION
REMARKS
APPLY HYDRAULIC OIL & TORQUE TO 300 FT-LB APPLY HYDRAULIC OIL & TORQUE TO 180 FT-LB SEE FOOTNOTE 3 APPLY ANTI-SEIZE & TORQUE TO 150 FT-LB
SEE FOOTNOTE 1, 2 & DETAIL A SEE FOOTNOTE 1 & DETAIL A SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 APPLY ANTI-SEIZE TO ROD END PRIOR TO INSTALLING JAW BLOCK
NOT SHOWN:
FOOTNOTES:
1. AT100 & JT100 UNITS USE GRIPPER INSERT {375-0002}. INSERT RETAINERS {REF 28 & 29} DETERMINE GRIPPER ORIENTATION {SEE DETAIL A} 2. INSERT RETAINER {JT} REF 28 {301-8345} IS TO BE USED WITH DITCH WITCH JT & FORGED PIPE. 3. {303-2996} JAW BLOCK REQUIRES 2 EACH {REF 32, 33 & 34} PER BLOCK
NOTE:
1. JT100 WRENCH KIT {190-2837} CONVERTS OLD STYLE WRENCHES TO THE NEW STYLE WRENCHES SHOWN ON THIS PARTS PAGE
01
ID0574493
92
FRONT WRENCH
BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100KE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104
2 8
2
12
1
7
4
24
5 SEE DETAIL A
9
22 6
21 16
25
26
3
23
17
28 30 27 19
18
10
2
16
20
13
15 14
11
NOTE: GRIPPER TANG ORIENTATION
29 2
20 JT
03
AT
INSERT RETAINER INSERT RETAINER (AT) (JT) DETAIL A
ID0340815
93
FRONT WRENCH
BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100KE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER
QTY
DESCRIPTION
1 370-276 1 STATIONARY CLAMP 2 150-4070 4 WRENCH CYLINDER (6.000 X 4.000 X 3.0) 3 319-910 4 JAW BLOCK 4 370-281 2 CAP 5 115-499 16 KLIP RING (1.000") 6 125-781 2 COMPOSITION BUSHING (2.259") 7 184-031 2 TAPERED INSERT (2.25") 8 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) 9 106-666 8 SCREW (M16-2.00 X 65MM, 10.9) 10 115-003 1 ZERK (1/4-NF, STR) 11 106-333 9 SCREW (M12-1.75 X 40MM, 8.8) 12 106-345 2 SCREW (M20-2.50 X 50MM) 13 106-442 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 14 349-192 1 SHIM 15 370-135 1 RETAINING RING 16 301-1166 8 INSERT RETAINER (AT) 17 106-415 8 WASHER (.406) 18 106-758 7 LOCKNUT (M10-1.5) 19 179-183 1 57.15 X 195 TAPERED PIN 20 116-879 2 RUBBER CUSHION 21 301-8345 8 INSERT RETAINER (JT) 22 370-275 1 ROTATION CLAMP 23 179-016 1 TAPERED PIN (57.1MM X 215MM) 24 349-190 8 PIN 25 375-0002 8 GRIPPER INSERT 26 106-639 8 SCREW (M10-1.50 X 160MM) 27 151-158 1 CYL (4.0 X 2.25 X 6.0) 28 115-005 1 ZERK (1/4-NF, 90) 29 301-2249 1 FRONT FRAME 30 166-815 1 KEY (3/4" X 4")
REMARKS
SEE FOOTNOTE 3
TORQUE TO 80 FT-LBS USE LOCKTITE 680, TORQUE TO 200 FT-LBS
SEE FOOTNOTE 1 & DETAIL A SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 , 2 & DETAIL A
SEE FOOTNOTE 1 SEE FOOTNOTE 3
NOT SHOWN:
FOOTNOTES:
1. AT100 & JT100 UNITS USE GRIPPER INSERT REF. 25 (375-0002). THE INSERT RETAINERS (REF 16 & 21) DETERMINE CORRECT ORIENTATION OF GRIPPER INSERTS. 2. INSERT RETAINER (JT) REF. 21 (301-8345) IS TO BE USED WITH DITCH WITCH JT PIPE AND FORGED PIPE. 3. (319-910) REQUIRES (REF. 17 ,18 & 26) QTY. 2 EA PER JAW BLOCK
NOTE:
03
ID0340815
94
12
HOSE TRACK
3 9
10
1
6
8
4
11 5
7
2
M
G
H
N A
K L
B
12
A - CARRIAGE MANIFOLD "P" B - CARRIAGE MANIFOLD "T" C - ROTATION CASE DRAIN D - DRILL FLUID HOSE E - ROTATION F - ROTATION G - INNER ROTATION "AT" ONLY H - INNER ROTATION "AT" ONLY J - WIRE HARNESS K - THRUST L - THRUST M - CASE DRAIN "AT" ONLY N - CASE DRAIN "AT/JT"
J D C F
E
VIEW A-A
ID0226416
95
HOSE TRACK REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8.
9. 10. 11. 12.
300-5385 106-477 105-047 105-249 106-709 301-3240 300-5454 106-336 215-2727 214-104 157-645 214-103 105-118 300-9431 106-383 106-387
QTY
1 7 7 4 7 1 1 1 2 2 1 7 1 2 2
DESCRIPTION
REMARKS
HOSE CARRIER SCREW (M12-1.75 X 45MM,10.9) FLG LOCKNUT (3/8-NC) CARRIAGE BOLT (3/8-NC X 1-1/4") FLG LK NUT (M12-1.75) CABLE TRAY BRACKET CABLE TRAY BRACKET SCREW (M12-1.75 X 90MM) STROBE LIGHT, GREEN (LED) PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) 2-WAY MALE CONNECTOR WASHER (3/8) BRACKET FLG LK SCREW (M10-1.50 X 40MM) FLG LOCKNUT (M10-1.50)
SEE NOT SHOWN FOR SERVICE PARTS
MOUNTING BRACKET KIT 4 LINK REPAIR SECTION E-Z OUT BAR WITH POLY ROLLER ALUM. FLAT BAR-8.07" ALUM. FLAT BAR-8.31"
SERVICE PART KIT FOR 300-5385 HOSE CARRIER REFER TO ID0227645 HOSE TRACK REPAIR SECTION PAGE
AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY
NOT SHOWN:
190-1677 117-1023 500-2289 500-10192 500-10193
COMES WITH SCREWS COMES WITH SCREWS
FOOTNOTES:
NOTE:
12
ID0226416
96
HOSE TRACK REPAIR SECTION
02
ID0227645
97
HOSE TRACK REPAIR SECTION REF PART NO. NUMBER
117-1023
QTY
1
DESCRIPTION
REMARKS
4 LINK REPAIR SECTION
INCLUDES MOUNTING HARDWARE
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0227645
98
CARRIAGE FLOAT
12
13
3 8 14
9 11
9
15
10
2 4
7 5
1 6
01
ID0304833
99
CARRIAGE FLOAT REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 PLATE 4 SCREW (M16-2.00 X 40MM) 4 SCREW (M12-1.75 X 80MM, SOC) 2 COMPRESSION SPRING 4 BUSHING 2 BOLT (1-NC X 12", GD8) 4 GUIDE PLATE 4 SCREW (M12-1.75 X 110MM, 10.9) 8 WASHER (M12, HARDENED) 1 SPRING BAR 4 SCREW (M12-1.75 X 80MM, 10.9) 4 CAM WASHER (M12, 25.4MM O.D.) 4 HEX NUT (M12-1.75, 10.9) ZP 2 NUT (1-NC) 2 JAM NUT (1-NC)
301-3876 105-998 106-117 117-047 300-8556 106-965 300-8554 106-645 106-397 301-5428 106-578 105-1274 106-089 105-375 106-033
DESCRIPTION
REMARKS
USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 250 FT. LBS. USE LOCTITE 277 OR EQUIVALENT
USE LOCTITE 277 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0304833
100
CABLE TRAY & CARRIAGE
BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059
8
5
2
9
5 10 11
12 2
2
6
11 2
1
3
2
7 1
4
2
01
3
ID0360937
101
CABLE TRAY & CARRIAGE
BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12
QTY
DESCRIPTION
REMARKS
106-659 8 SCREW (M12-1.75 X 55MM, 8.8) 106-709 22 FLG LK NUT (M12-1.75) 106-594 8 SCREW (M12-1.75 X 60MM) 105-743 2 FLG LK SCREW (M12-2.00 X 45MM) 107-799 4 CARRIAGE BOLT (M12-1.75 X 35MM) 301-3391 1 CARRIAGE EAR 301-6132 1 CROSSBAR WELDMENT 301-3240 1 CABLE TRAY CARRIAGE BRACKET 301-8291 1 COOLER MOUNT 195-2041 1 OIL COOLER W/ FAN 105-003 8 FLG LOCKNUT (5/16-NC) 116-063 4 SHOCK MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0360937
102
CARRIAGE
BEGINS WITH S/N: CMWJT100PD0000131 BEGINS WITH S/N: CMWAT100KD0000034
19 31
18 12 11 16
27 28
4
29 30 15
2
25
20 21
32 12
10 33 34 17 26
1
2 3
22 14
12
5
13
10
23 24 7
6
06
9
8
ID0302681
103
CARRIAGE
BEGINS WITH S/N: CMWJT100PD0000131 BEGINS WITH S/N: CMWAT100KD0000034 REF PART NO. NUMBER
QTY
1 349-551 2 110-926 3 349-552 4 105-1329 5 300-5448 6 300-5449 7 300-5457 8 106-329 9 106-806 10 107-096 11 300-6133 12 106-074 13 115-001 14 115-060 15 362-1367 16 106-267 17 300-9159 18 106-659 19 106-709 20 301-3168 21 105-1703 22 301-5421 23 300-5455 24 300-5456 25 125-246 26 126-155 27 106-422 28 106-067 29 105-514 30 154-384 31 106-594 32 150-3641 33 155-706 34 150-3868
8 ROLLER SHELL 16 THRUST WASHER 8 RETAINER 8 DOWEL PIN (4 mm x 55 mm) 1 RIGHT SIDE 2 MOUNT PLATE 4 SHIM 8 SCREW (M8-1.25 X 50MM) 16 FLG LK SCREW (M12-1.75 X 25MM) 19 LOCKNUT (M8-1.25, NLK) 1 LEFT SIDE 20 SCREW (M16-2.00 X 60MM) 8 ZERK (02N) 4 EXTERNAL SNAP RING (1.750") 4 WEAR PAD 12 SCREW (M8-1.25 X 35MM) 1 AT SWITCH BRACKET 8 SCREW (M12-1.75 X 55MM, 8.8) 16 FLG LK NUT (M12-1.75) 10 MOUNT PIN 10 SCREW (M12-1.75 X 70 SOC 12.9 ZP) 1 CARRIAGE 4 CENTERING PAD 4 PLATE 8 NEEDLE RACE (1.750") 8 NEEDLE BEARING 4 WASHER 4 CASTLE NUT (1-1/2-NF) 4 COTTER PIN (.250 X 3.000) 1 PLUG (06S) 8 SCREW (M12-1.75 X 60MM) 1 DRAIN EXTENSION 1 O-RING (908 D90) 1 CONNECTOR (08S-08SF90)
DESCRIPTION
REMARKS
SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. 301-5595 SLIDE HAMMER ADAPTOR FOR REMOVAL OF PINS.
NOTE:
06
ID0302681
104
CARRIAGE GEARBOX COOLER BEGINS WITH S/N:
37 14
18
13
36
30
5
28
17
27 32
43 24 21 22 15
25 6 7
5 4 39
16
1
26
31
29 8
38 12
2
47 33
48
19 20
44 35
23
3
34 42 45
02
10
41 40 9 46
11 33 10
ID0424306
105
CARRIAGE GEARBOX COOLER BEGINS WITH S/N: REF PART NO. NUMBER
QTY
DESCRIPTION
1 154-278 1 CONNECTOR (04S-04O) 2 152-113 1 S/O COUPLER (04OF-04H90M) 3 514-427 1 S/O COUPLER (04OF-04H) 4 159-003 1 AIR VENT (02N) 5 154-252 2 CONNECTOR (04S-04O90) 6 154-265 1 UNION RUN TEE (04OFX-04O-04O) 7 159-156 1 QDC ADAPTER (02-040F) 8 117-902 21 BULK TUBING (1/4",SOLD PER 1') 9 154-421 1 CONNECTOR (06O-10S90) 10 154-342 2 CONNECTOR (06S-06O90) 11 154-226 1 CONNECTOR (04O-06S90) 12 301-8291 1 COOLER MOUNT 13 217-710 1 MICRO RELAY (SPDT) 14 105-185 1 BOLT (#10-24 X 1/2", RD SLT) 15 106-048 1 LOCKNUT (#10-24) 16 107-799 1 CARRIAGE BOLT (M12-1.75 X 35MM) 17 106-709 1 FLG LK NUT (M12-1.75) 18 105-003 2 FLG LOCKNUT (5/16-NC) 19 155-129 2 REDUCER (12S-06SF) 20 154-221 1 CONNECTOR (06S-06O) 21 116-063 1 SHOCK MOUNT 22 215-2255 1 TEMPERATURE SWITCH (1/2NPT, 180R/WP) 23 110-249 2 WORM CLAMP (1/4" TO 5/8") 24 217-194 1 MICRO RELAY BASE 25 302-2435 1 BRACKET 26 150-2610 1 FLOW INDICATOR 27 153-238 1 BK CONNECTOR (04O-06S) 28 153-742 1 CONNECTOR (08N-04O) 29 154-343 1 UNION (06S-06OFX90) 30 154-379 1 UN BR TEE (04OFX-04O-04O) 31 514-163 1 BK CONNECTOR (06O-06OBK) 32 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 33 153-316 1 HOSE (06OFX90S-25"-3000) 34 150-4998 1 HOSE (06OFX90L-46"-3000) 35 154-929 1 HOSE (06OFX90-19"-3000) 36 154-800 1 HOSE (04OFX-18"-3000) 37 150-4996 1 HOSE (-04OFX-20"-3000 -02 TUBE) 38 195-2041 1 OIL COOLER W/ FAN 39 514-123 1 PICKUP TUBE (02N-02NF90-2") 40 158-456 1 HYDRAULIC PUMP 41 106-090 2 LOCK WASHER (M10) 42 106-755 2 SCREW (M10-1.50 X 30MM, SOC) 43 150-2407 1 PLUG (M18 X 1.0) 44 514-001 1 CONNECTOR (16S-06O)
REMARKS
USE 1 @ 21"
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0424306
106
CARRIAGE GEARBOX COOLER BEGINS WITH S/N: REF PART NO. NUMBER
QTY
45 159-381 46 150-5253 47 154-348 48 515-377
1 1 1 1
DESCRIPTION
REMARKS
CHECK VALVE (06S-06O) UN RUN TEE (06OFX-06O-06SF) UN BR TEE (06OFX-06O-06O) HOSE (06OFX90-9"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0424306
107
108
CARRIAGE GEARBOX COOLER
BEGINS WITH S/N: CMWAT100EE0000059 BEGINS WITH S/N: CMWJT100EE0000188 ENDS WITH S/N:
34 3 20 21 24
28
27
19
24 34
38 29 37
8
32
26 25
9
2 31
33
1
4
35
1
18 36
23
7
15 30
5
6
23 12
17
2 40
34 34 3
22 32
10 11
16
39 13 15 14
02
ID0358115
109
CARRIAGE GEARBOX COOLER
BEGINS WITH S/N: CMWAT100EE0000059 BEGINS WITH S/N: CMWJT100EE0000188 ENDS WITH S/N: REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
2 CONNECTOR (04S-04O) 2 S/O COUPLER (04OF-04H90M) 2 S/O COUPLER (04OF-04H) 1 CONNECTOR (04S-04O90) 1 UNION RUN TEE (04OFX-04O-04O) 21 BULK TUBING (1/4",SOLD PER 1') 1 REDUCER NUT (12OF) 1 FITTING (06O-08N) 1 UNION (06O-06OFX90) 1 SCREW (M10-1.50 X 30MM, SOC) 1 LOCK WASHER (M10) 1 REDUCER STEM (06O) 1 CONNECTOR (06O-10S90) 1 HOSE (06OFX90S-25"-3000) 2 CONNECTOR (06S-06O90) 1 CONNECTOR (04O-06S90) 1 QDC ADAPTER (02-040F) 1 PICKUP TUBE (02N-02NF90-2") 16 BULK TUBING (1/4" SOLD PER FT) 1 REDUCER (04O-06OF) 1 UN RUN TEE (06OFX-06O-06O) 1 CONNECTOR (06S-06O) 2 REDUCER (12S-06SF) 2 FLG LOCKNUT (5/16-NC) 1 SHOCK MOUNT 1 MICRO RELAY (SPDT) 1 BOLT (#10-24 X 1/2", RD SLT) 1 FLG LK NUT (M12-1.75) 1 CARRIAGE BOLT (M12-1.75 X 35MM) 1 CONNECTOR (12O-16S90) 1 AIR VENT (02N) 1 HOSE (06OFX90L-38"-3000) 1 OIL COOLER W/ FAN 4 WORM CLAMP (1/4" TO 5/8") 1 PLUG (M18 X 1.0) 1 TEMPERATURE SWITCH (1/2NPT, 180R/WP) 1 COOLER MOUNT 1 LOCKNUT (#10-24) 1 HOSE (06OFX90-9"-3000) 1 HYDRAULIC PUMP
154-278 152-113 514-427 154-252 154-265 117-902 154-271 153-858 154-228 106-755 106-090 154-459 154-421 153-316 154-342 154-226 159-156 514-123 117-902 154-373 154-344 154-221 155-129 105-003 116-063 217-710 105-185 106-709 107-799 154-286 159-003 150-1998 195-2041 110-249 150-2407 215-2255 301-8291 106-048 515-377 158-456
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0358115
110
SPINDLE BRAKE
1 8
7
2
14
11
B 10
A 12 5
13
8 4
9
3 6
17
ID0043735
111
SPINDLE BRAKE REF PART NO. NUMBER
1.
2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
QTY
160-458 1 191-123 500-1578 191-124 191-125 500-2507 105-464 2 307-832 1 105-953 2 307-833 1 106-162 2 107-458 2 106-949 4 105-310 2 153-612 1 160-432 1 105-1351 2 106-797 2 215-2286 1
DESCRIPTION
MODULAR BRAKE O-RING KIT LIP SEAL STACK SERVICE KIT GASKET KIT BEARING KIT BOLT (3/4-NC X 7", GD8) FORMED PLATE LOCKNUT (3/4-NC) BRACKET FLG SCREW (M8-1.25 X 20MM) TIE BOLT WASHER (3/4", HARDENED) JAM NUT (3/4-NC) HYDRAULIC MOTOR SPEED SENSOR RING SCREW (M12-1.75 X 120 SOC 12.9 ZP) SCREW (M12-1.75 X 35mm, SOC PROXIMITY SWITCH 12MM WP
REMARKS
USE LOCTITE 277 OR EQUIVALENT
USE LOCTITE 277 OR EQUIVALENT
AT ONLY AT ONLY AT ONLY AT ONLY AT ONLY - REFER TO F/N 1
NOT SHOWN:
FOOTNOTES:
1. PROXIMITY SWITCH 215-2286 SUPERCEDES PROXIMITY SWITCH 214-913.
NOTE:
17
ID0043735
112
GEARBOX-ROTATION-AT
BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP
33 ,34 ,35 ,36 63
12 16
38 8 39 7
58
13
15
10 61 66
6
17
16 74
5 4 69 53
39 ,44 ,45 ,46 ,47
40 ,41 ,42 ,43 26 54
57
22 29 ,30 ,31 ,32
3
25
9 11 SEE FOOTNOTE 3
20 24 48 ,49 ,50 ,51
65
55 64 SEE FOOTNOTE 3 59 37 9
21 62
56 1
05
14
23 60 23 21
58 33 ,34 ,35 ,36 28
2
ID0302182
113
GEARBOX-ROTATION-AT
BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP
61
63
74 16 12
67
19 52 71 70
16 63 73
72
68
18
05
27
ID0302182
114
GEARBOX-ROTATION-AT
BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
160-1026 160-1252 126-158 126-159 126-156 126-157 125-324 125-325 160-1254 157-706 160-1255 160-1287 301-3126 105-1669 500-818 105-1274 105-1272 105-1667 106-707 150-2407 300-6165 300-6175 300-6176 105-618 157-501 126-100 126-099 115-025 106-570 165-800 165-801 165-802 107-575 105-1363 105-1364 105-1365 105-1366 105-1647 160-1267 160-1268 165-866 165-865 105-1656 165-867
NOT SHOWN:
160-1026
QTY
DESCRIPTION
AT100 ROTATION GEARBOX 1 OUTPUT GEAR 1 TAPERED BEARING (__.___") 1 TAPERED RACE (__.___") 2 BEARING CONE 2 TAPERED RACE 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 INPUT PINION 1 EXTERNAL SEAL (7.875") 1 SPEED SENSOR RING - 57T 1 OUTPUT SHAFT 1 INPUT BEARING CARRIER 22 SCREW (M12-1.75 X 120MM) 10.9 2 DOWEL PIN (16MM X 40MM) 22 CAM WASHER (M12, 25.4MM O.D.) 20 CAM WASHER (M10, 21.0MM O.D.) 20 SCREW (M10-1.50 X 110MM) 10.9 10 SCREW (M12-1.75 X 45MM, SOC) 1 PLUG (M18 X 1.0) 1 BEARING CAP 1 MACHINED BASE 1 MACHINED COVER 4 DOWEL PIN (8MM X 20MM) 1 INTERNAL SEAL 2 BEARING CONE 2 TAPERED RACE (3.25") 2 PLUG (08N, SQ FM, MAG) 10 SCREW (M8-1.25 X 60MM) 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.020") 2 SHIM (4.812" X 4.531" X .020") 2 SHIM (4.812" X 4.531" X .007") 2 SHIM (4.812" X 4.531" X .003") 2 SHIM (4.812" X 4.531" X .002") 1 RETAINING RING (10.000") 1 AT/JT100 GEARBOX HOUSING 1 AT/JT100 GEARBOX COVER 1 SHIM (.178MM) 1 SHIM (.051MM) 1 SHIM (.015") 1 SHIM
AT ROTATION GEARBOX
REMARKS
INCLUDES REF No's 1 THRU 76
REFER TO FOOTNOTE 3
INCLUDES REF No's 1 THRU 76
FOOTNOTES:
1. INSIDE THE PLANETARY REMOVE & DISCARD THE 4 PRONG THRUST WASHER BETWEENT THE SUN GEAR & OUTER CASTING PRIOR TO INSTALLATION 2. INSERT SPACER 301-8173 INSIDE THE SUN GEAR BEFORE INSTALLING BRAKE 160-1301 (REFER TO PARTS PAGE ID0315787) 3. PRIOR TO S/N CMWAT100PE0000051 GEARBOX USED OUTPUT SHAFT P/N 160-1251 & INTERNAL SEAL P/N 155-890 NOTE:
05
ID0302182
115
GEARBOX-ROTATION-AT
BEGINS WITH S/N: CMWAT100AE0000042 MECHANICAL GEAR PUMP REF PART NO. NUMBER
QTY
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.015") 1 SHIM (3.906" X 3.531" X .007") 1 SHIM (3.750" X 3.500" X .003") 1 SHIM (3.906" X 3.531" X .020") 1 SHIM (3.906" X 3.531" X .002") 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (-429 D70) 1 INPUT PINION 1 INNER SHAFT 1 BEARING TAPERED (7.785") 1 IDLER GEAR 3 TAPERED BEARING (80MM) 2 TAPERED BEARING (65MM) 1 GEAR 1 GEARBOX, PLANETARY 16 SCREW (M10-1.50 X 50MM, SOC) 10 SCREW (M10-1.50 X 35MM) 1 INTERNAL SEAL (3.88" X 2.50" X .47"THK) 1 DRIVE PIN (5/32" X 1/2") 1 GEARBOX CAP 5 FLG LK SCREW (M6-1.00 X 20MM) 1 PLUG (16S) 1 LUBE PUMP DRIVER 1 HYDRAULIC PUMP 1 PUMP BEARING CAP 2 SCREW (M10-1.50 X 30MM, SOC) 2 LOCK WASHER (M10) 1 OIL RETAINER
105-1650 105-1649 105-1653 105-1654 105-1360 105-1361 105-1359 105-1362 514-123 301-3157 166-402 160-1250 125-1097 160-1253 125-1024 125-1021 160-1048 160-1246 107-238 105-876 150-4024 105-1191 301-6037 106-379 155-138 301-8221 158-456 301-8219 106-755 106-090 302-1037
DESCRIPTION
REMARKS
REFER TO FOOTNOTE 1 & 2 REFER TO FOOTNOTE 3
NOT SHOWN:
FOOTNOTES:
1. INSIDE THE PLANETARY REMOVE & DISCARD THE 4 PRONG THRUST WASHER BETWEENT THE SUN GEAR & OUTER CASTING PRIOR TO INSTALLATION 2. INSERT SPACER 301-8173 INSIDE THE SUN GEAR BEFORE INSTALLING BRAKE 160-1301 (REFER TO PARTS PAGE ID0315787) 3. PRIOR TO S/N CMWAT100PE0000051 GEARBOX USED OUTPUT SHAFT P/N 160-1251 & INTERNAL SEAL P/N 155-890 NOTE:
05
ID0302182
116
GEARBOX-ROTATION-JT
BEGINS WITH S/N: CMWJT100JE0000148
30 ,31 ,32 ,33 20 16
39 38 16
21
12
15
6
13
8
17 10 42
40
35
7 26 ,27 ,28 ,29 5 4
53
37 3 22 ,23 ,24 ,25
36
2 46 11 SEE FOOTNOTE 3 45 44 9 19
1 06
14 ID0302371
117
GEARBOX-ROTATION-JT
BEGINS WITH S/N: CMWJT100JE0000148
39 40
53 16 12
43 18 34 49
52 48
16 47
40
50 51
41
06
ID0302371
118
GEARBOX-ROTATION-JT
BEGINS WITH S/N: CMWJT100JE0000148 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
160-1027 160-1252 126-158 126-159 126-156 126-157 125-325 125-324 160-1254 157-706 160-1255 160-1287 301-3126 105-1669 500-818 105-1274 105-1272 105-1667 150-2407 105-1647 160-1267 160-1268 165-867 165-866 165-865 105-1656 105-1650 105-1649 105-1653 105-1654 105-1363 105-1364 105-1365 105-1366 514-123 301-3157 125-1097 160-1253 125-1024 160-1246 105-876 107-238 301-6037 106-379
QTY
DESCRIPTION
JT ROTATION GEARBOX 1 OUTPUT GEAR 1 TAPERED BEARING (__.___") 1 TAPERED RACE (__.___") 2 BEARING CONE 2 TAPERED RACE 1 BEARING RACE 1 BEARING (TAPERED ROLLER) 1 INPUT PINION 2 EXTERNAL SEAL (7.875") 1 SPEED SENSOR RING - 57T 1 OUTPUT SHAFT 1 INPUT BEARING CARRIER 22 SCREW (M12-1.75 X 120MM) 10.9 2 DOWEL PIN (16MM X 40MM) 22 CAM WASHER (M12, 25.4MM O.D.) 30 CAM WASHER (M10, 21.0MM O.D.) 20 SCREW (M10-1.50 X 110MM) 10.9 1 PLUG (M18 X 1.0) 2 RETAINING RING (10.000") 1 AT/JT100 GEARBOX HOUSING 1 AT/JT100 GEARBOX COVER 1 SHIM 1 SHIM (.178MM) 1 SHIM (.051MM) 1 SHIM (.015") 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.015") 1 SHIM (4.812" X 4.531" X .020") 1 SHIM (4.812" X 4.531" X .007") 1 SHIM (4.812" X 4.531" X .003") 1 SHIM (4.812" X 4.531" X .002") 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (-429 D70) 1 BEARING TAPERED (7.785") 1 IDLER GEAR 1 TAPERED BEARING (80MM) 1 GEARBOX, PLANETARY 10 SCREW (M10-1.50 X 35MM) 8 SCREW (M10-1.50 X 50MM, SOC) 1 GEARBOX CAP 5 FLG LK SCREW (M6-1.00 X 20MM)
REMARKS
INCLUDES REF No's 1 THRU 52
SEE FOOTNOTE 3
REFER TO FOOTNOTE 1 & 2
NOT SHOWN:
160-1027
JT ROTATION GEARBOX
INCLUDES REF No's 1 THRU 52
FOOTNOTES:
1. INSIDE THE PLANETARY REMOVE & DISCARD THE 4 PRONG THRUST WASHER BETWEENT THE SUN GEAR & OUTER CASTING PRIOR TO INSTALLATION 2. INSERT SPACER 301-8173 INSIDE THE SUN GEAR BEFORE INSTALLING BRAKE 160-1301 (REFER TO PARTS PAGE ID0315787) 3. PRIOR TO S/N CMWAT100PE0000051 GEARBOX USED OUTPUT SHAFT P/N 160-1251 & INTERNAL SEAL P/N 155-890 NOTE:
06
ID0302371
119
GEARBOX-ROTATION-JT
BEGINS WITH S/N: CMWJT100JE0000148 REF PART NO. NUMBER
44 45 46 47 48 49 50 51 52 53
301-3128 105-1648 155-770 155-138 158-456 301-8221 106-090 106-755 301-8219 302-1037
QTY
DESCRIPTION
REMARKS
1 SWIVEL ADAPTER 1 JT INSERT 1 O-RING (250 D70) 1 PLUG (16S) 1 HYDRAULIC PUMP 1 LUBE PUMP DRIVER 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 30MM, SOC) 1 PUMP BEARING CAP 1 OIL RETAINER
NOT SHOWN:
160-1027
JT ROTATION GEARBOX
INCLUDES REF No's 1 THRU 52
FOOTNOTES:
1. INSIDE THE PLANETARY REMOVE & DISCARD THE 4 PRONG THRUST WASHER BETWEENT THE SUN GEAR & OUTER CASTING PRIOR TO INSTALLATION 2. INSERT SPACER 301-8173 INSIDE THE SUN GEAR BEFORE INSTALLING BRAKE 160-1301 (REFER TO PARTS PAGE ID0315787) 3. PRIOR TO S/N CMWAT100PE0000051 GEARBOX USED OUTPUT SHAFT P/N 160-1251 & INTERNAL SEAL P/N 155-890 NOTE:
06
ID0302371
120
THRUST DRIVE
BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059
20 12 11
19
7
10 15 16 8
18
9
35 34 33 32
45
31
3
29
17
13 14
35
13 37
30
34
46 38
25
33
2
39
36 1 28 40
23
5 6 43 44
27
5 6
4 42
41
21
26 22
04
24
ID0359879
121
THRUST DRIVE
BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
QTY
DESCRIPTION
160-1030 5 THRUST DRIVE GEARBOX 160-1074 1 THRUST DRIVE GEARBOX W/BRAKE 150-3287 6 HYD MOTOR 140-1092 4 CAM ROLLER 302-6363 12 WASHER (1-1/4") 105-313 5 IDLER NUT 107-336 24 FLG SCREW (M16-2.00X45MM,10.9) 106-204 24 BOLT (1/2 - NC X 1.50", SOC) 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ) 106-564 4 SCREW (M10-1.50 X 100MM) 106-972 2 SCREW (M6-1.00 X 65MM) 105-095 2 WASHER (1/4") 106-353 4 FLG NUT (M6-1.00) 105-292 3 SCREW (M8-1.25 X 75MM) 106-386 2 FLG LOCKNUT (M8-1.25) 300-7801 1 VALVE SUPPORT 157-099 5 O-RING (042 D70) 150-1408 1 6-WAY SELECTOR 150-2076 1 VALVE SERIES PARALLEL 159-554 1 MANIFOLD (3-SP) 362-1389 1 GUIDE BAR 300-8549 4 MOUNTING BRACKET 300-8559 1 MOUNTING PLATE 106-549 16 DOWEL PIN (1/2" X 1",HARDENED) 107-894 14 SCREW (M8-1.25 X 45MM, SOC) 300-8551 4 SPACER 107-008 2 FLG LK SCREW (M12-1.75 X 50MM) 106-354 2 FLANGE NUT (M12-1.75) 106-045 8 BOLT (5/16-NC X 1-3/4") 105-091 8 LOCK WASHER (5/16") 115-115 1 STREET ELBOW (08N-08NF90) 115-127 1 REDUCER (08N-02NF) 115-188 6 NIPPLE (02N-4.250") 115-172 6 COLLAR (02NF-02NF) 159-003 6 AIR VENT (02N) 115-181 5 REDUCER (04N-02NF) 158-661 1 HYD CONTROL VALVE
REMARKS
SEE FOOTNOTE 3 FOR S/N BREAK TORQUE TO 165 FT/LB TORQUE TO 100 FT/LB ; USE LOC-TITE 242 TORQUE TO 250 FT/LB ; USE LOC-TITE 242
USE RED RTV SEALANT SEE FOOTNOTE 2
SEE FOOTNOTE 1 USE LOCTITE 680 OR EQUIVALENT
NOT SHOWN:
500-1269
SEAL KIT
USE WITH REF NO. 4
FOOTNOTES:
1. TAPER DOWN INTO PLATE-THEN DRIVE PLATE INTO THRUST 2. USES COIL, 214-491, AS A SERVICE PART AT QTY=3 3. 150-3287 IS A REPLACEMENT FOR HYD MOTOR 158-270 S/N BREAKS ARE AS FOLLOWS: JT100 ENDS WITH S/N: CMWJT100AB0000053 BEGINS WITH S/N: CMWJT100LB0000054 AT100 ENDS WITH S/N: CMWAT100CB0000012 BEGINS WITH S/N: CMWAT100TB0000013 NOTE:
04
ID0359879
122
THRUST DRIVE
BEGINS WITH S/N: CMWJT100EE0000188 BEGINS WITH S/N: CMWAT100EE0000059 REF PART NO. NUMBER
QTY
38 39 40 41 42 43 44 45 46
1 VALVE BRACKET 2 SCREW (M6-1.00 X 45MM) 1 THRUST DRIVE CARRIAGE 4 CAM ROLLER 3 HUB 20 WASHER (M12, HARDENED) 20 HHCS M12-1.75 X 35MM,10.9 ZP 1 RETURN MANIFOLD 1 RELIEF VALVE
301-8782 106-093 301-5429 140-1093 300-6125 106-397 107-206 150-2667 150-2252
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0359879
123
124
THRUST DRIVE GEARBOX
7
8 6 3 4 5
2 1 9
07
ID0228358
125
THRUST DRIVE GEARBOX REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9.
500-1662 500-1661 500-1666 500-1660 500-1659 500-1657 499-893 500-1663 157-521 500-1674
DESCRIPTION
REMARKS
1 1 1 1 1 1 1 1 1 1
BEARING-CONE-6B BEARING-CUP-6B THRUST WASHER-7" BEARING-CONE-7" BEARING-CUP-7" LOCK WASHER-7" THRUST WASHER LOCK NUT-7" OIL SEAL OIL SEAL
SEE FOOTNOTE 1 SEE FOOTNOTE 2
1 1 1 1 1 1
ASSY BRAKE-A2 SERIES; AUSCO SPINDLE/SHAFT DRIVE TOOL BEARING CONE DRIVER BEARINGLOCKNUT TOOL O-RING/GASKET KIT DISC KIT-2 ROTOR
QTY
NOT SHOWN:
500-1696 500-1690 500-1691 500-1692 500-2009 500-2115
FOOTNOTES:
1. 2.
USED ON 160-1035 USED ON 160-1030 & 160-1074
NOTE:
07
ID0228358
126
RACK AND BUMPERS
9
8
5
4
6
6 7
3 2
1
05
ID0205289
127
RACK AND BUMPERS REF PART NO. NUMBER
QTY
DESCRIPTION
1 300-5349 1 DRILL FRAME 2 300-5352 1 RACK ASSEMBLY 3 106-398 40 WASHER (M16, HARDENED) 4 105-1479 40 M16-2.0 X 65MM 12.9 HEX CAP SCREW, 5 116-769 2 BUMPER 6 106-356 4 FLG NUT (M20-2.50, CL 10) 7 105-1423 2 SCREW (M20-2.50 X 90MM) 8 106-393 2 WASHER (M20) 9 107-275 2 SCREW (M20-2.50 X 55MM, 12.9, SOC)
REMARKS
LUBRICATE WITH WD40 & TORQUE TO 220 FT/LB
USE 277 LOCTITE
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0205289
128
SPINDLE DRIVE ASSEMBLY (JT) BEGINS WITH S/N: CMWJT100PD0000131
3 2 16
1 6 8 7
15
5
4
11 9 10 17
14
12 07
13
ID0315810
129
SPINDLE DRIVE ASSEMBLY (JT) BEGINS WITH S/N: CMWJT100PD0000131 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 JT ROTATION GEARBOX 1 MODULAR WET BRAKE 1 SPACER (.20) 2 BOLT (3/4-NC X 7", GD8) 3 DOWEL PIN (16MM X 40MM) 2 TIE BOLT 2 LOCKNUT (3/4-NC) 3 WASHER (3/4", HARDENED) 1 SAVERLOK CONNECTION 9 M16-2 X 150, 12.9 (SOC) 2 PLUG (04S) 1 SAVERLOK FLANGE 9 SCREW (M16-2.00 X 70MM, SOC) 1 SAVERLOK JT100/3.27 1 O-RING (250 D70) 1 HYDRAULIC MOTOR, 160CC 1 O-RING (338 D90)
160-1027 160-1301 301-8173 105-464 500-818 107-458 105-953 106-949 301-6213 105-1758 154-383 301-5732 107-723 400-2166 155-770 150-2642 157-030
DESCRIPTION
REMARKS
SEE FOOTNOTE 6
USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT LBS SEE FOOTNOTE 4 SEE FOOTNOTE 5 INCLUDES REF NO. 17. SEE FOOTNOTE 1-3 SEE FOOTNOTE 7
NOT SHOWN:
400-2256 400-2115 400-2276
SAVERLOK JT100/(#800) JT100 SAVER SUB SAVER SUB (#800) JT
FOOTNOTES:
1. JT100 CONVERSION TO POWER PIPE FORGED SAVER SUB 400-2276 2. JT100 SAVER SUB 400-2115. USE BOLTS 107-694 SCREW'S 3. JT100 CONVERSION TO POWER PIPE FORGED SAVERLOCK 400-2256. 4. DO NOT USE ON AT MACHINES. 5. APPLY HYDRAULIC OIL TO THREADS & TORQUE TO 240 FT LBS. IF HYDRAULIC OIL IS NOT AVAILABLE, TORQUE DRY TO 300 FT LBS. LOCTITE 242 OR EQUIVALENT MAY BE USED IN PLACE OF HYDRAULIC OIL IF PREFERRED. 6. S/N BREAK CMWJT100EE0000188 & CMWAT100EE0000059. PRIOR TO S/N BREAK THE MODULAR BRAKE P/N WAS (160-458) 7. S/N BREAK CMWAT100LE0000060 & CMWJT100--------. PRIOR TO S/N BREAK HYD PISTON MOTOR P/N WAS (149-397) NOTE:
07
ID0315810
130
SPINDLE DRIVE ASSEMBLY (AT) BEGINS WITH S/N: CMWAT100KD0000034
10 4 7
15
6
11 3 18 5 2 12 7 8
16
17
13
1
24 19 20
14 9
23 21 22 10
ID0315787
131
SPINDLE DRIVE ASSEMBLY (AT) BEGINS WITH S/N: CMWAT100KD0000034 REF PART NO. NUMBER
QTY
1 160-1026 2 150-2642 3 153-612 4 105-1351 5 106-797 6 160-1301 7 106-949 8 105-464 9 316-841 10 107-458 11 105-953 12 500-818 13 153-614 14 117-541 15 301-8173 16 302-8786 17 215-2286 18 166-432 19 301-6213 20 105-1758 21 301-5732 22 107-723 23 400-2169 24 190-1163 25 157-030
1 AT100 ROTATION GEARBOX 1 HYDRAULIC MOTOR, 160CC 1 HYDRAULIC MOTOR 2 SCREW (M12-1.75 X 120 SOC 12.9 ZP) 2 SCREW (M12-1.75 X 35MM, SOC) 1 MODULAR WET BRAKE 4 WASHER (3/4", HARDENED) 2 BOLT (3/4-NC X 7", GD8) 1 HEX 2 TIE BOLT 2 LOCKNUT (3/4-NC) 3 DOWEL PIN (16MM X 40MM) 1 SEAL, V-RING 1 SPRING 1 SPACER (.20) 1 SEAL SPACER 1 PROXIMITY SWITCH 12MM WP 1 (SPEED SENSOR RING) 1 SAVERLOK CONNECTION 9 M16-2 X 150, 12.9 (SOC) 1 SAVERLOK FLANGE 9 SCREW (M16-2.00 X 70MM, SOC) 1 SAVERLOK AT100/3.44 1 INNER WATER SWIVEL REPLACEMENT KIT 1 O-RING (338 D90)
DESCRIPTION
REMARKS
SEE FOOTNOTE 9
SEE FOOTNOTE 8
SEE FOOTNOTE 12 SEE FOOTNOTE 6 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT LBS SEE FOOTNOTE 7 INCLUDES REF NO. 25, SEE FOOTNOTES 1 - 5 SEE FOOTNOTES 10 & 11
NOT SHOWN:
400-1375 300-5735 400-2234 400-2166 400-2256
SAVER SUB SS AT100 SAVER SUB SS 3.25-4F SAVER SUB (#800) SAVERLOK JT100/3.27 SAVERLOK JT100/(#800)
FOOTNOTES:
1. AT100 CONVERSION TO JT100 SAVER SUB 300-5735 2. AT100 CONVERSION TO POWER PIPE FORGED SAVER SUB 400-2234 3. AT100 CONVERSION TO JT100 SAVERLOCK 400-2166. 4. AT100 CONVERSION TO POWER PIPE FORGED SAVERLOCK 400-2256. 5. AT100 SAVER SUB 400-1375. 6. DO NOT PLUG WEEP HOLES ON AT MACHINES. 7. APPLY HYDRAULIC OIL TO THREADS & TORQUE TO 240 FT LBS. IF HYDRAULIC OIL IS NOT AVAILABLE, TORQUE DRY TO 300 FT LBS. LOCTITE 242 OR EQUIVALENT MAY BE USED IN PLACE OF HYDRAULIC OIL IF PREFERRED. 8. S/N BREAK CMWJT100EE0000188 & CMWAT100EE0000059. PRIOR TO S/N BREAK THE MODULAR BRAKE P/N WAS (160-458) 9. S/N BREAK CMWAT100LE0000060 & CMWJT100--------. PRIOR TO S/N BREAK HYD PISTON MOTOR P/N WAS (149-397) 10. 190-1163, INNER WATER SWIVEL REPLACEMENT KIT, INCLUDES INNER WATER SWIVEL 191-295 & PIN 105-1539, .156 X .500 GROOVED 11. 500-1939 SEAL REPAIR KIT IS THE REBUILD KIT FOR 191-295, INNER WATER SWIVEL. 12. ORIENT OPENINGS WITH PORTS ON SAVERLOK CONNECTION. NOTE:
10
ID0315787
132
THRUST PLANETARY GEARBOX
4
I
(J 6
2
\
c
806-697
133
THRUST PLANETARY GEARBOX REF NO.
1.
2. 3. 4. 5. 6. 7. 8. 9.
PART NUMBER QTY DESCRIPTION
166-178 499-893 165-589 - - - 165-590 499-174 165-592 165-593 165-594 -107-362 - - 121-026
1 1 1 1 1 1
THRUST PLANETARY GEARBOX THRUST WASHER ( 1.031"l PLANETARY GEARBOX COVER PRJMARY SUN GEAR SHJM (3.55") PRJMARY CARRJER SECONDARY CARRJER RING GEAR LOCK SCREW (.312" X .500") NUT LOCK
REMARKS
USE SERVJCE TOOL #301-575 ON NUT
FOOTNOTES
c
806-697
134
BATTERY BOX
5 2 6 3 7
4
4
12 5 11
15 14 13
9
10 11 12
8
4 5
16 17 1 07
ID0070128
135
BATTERY BOX REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
105-245 215-282 308-761 106-386 106-380 106-162 308-753 308-763 110-514 110-596 308-752 125-770 110-084 107-187 308-764 308-769 178-533 181-981
QTY
DESCRIPTION
1 SCREW (M10-1.50 X 25MM) 2 BATTERY 2 HOLD DOWN 7 FLG LOCKNUT (M8-1.25) 10 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG SCREW (M8-1.25 X 20MM) 2 BRACKET 1 DOOR 1 LOCKING LATCH (ADJUSTABLE) - KEY (PAIR) 1 BATTERY SWING BOX 2 COMPOSITION BUSHING (1") AR BRASS BUSHING (1-5/32") 1 SCREW (M8-1.25 X 35MM) 1 SLIDE RING 1 SLIDE BRACKET 1 TAPERED PIN (25.4MM X 312MM) 1 TAPERED INSERT (1")
REMARKS
INCLUDES: 110-596 KEY (PAIR)
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0070128
136
PIVOT
1
10 5
4
6 7 6 4
3
2
2
3
4
10 5 11 12
4
1 6
6 7 4 4
5 8
3 2 8 5
4
9 05
3 4
ID0129311
137
PIVOT REF PART NO. NUMBER
QTY
1 125-781 2 183-837 3 184-031 4 106-345 5 184-064 6 125-754 7 151-047 8 183-919 9 183-838 10 179-177 11 110-211 12 349-350
4 COMPOSITION BUSHING (2.259") 3 TAPERED PIN (57.15MM X 180MM) 4 TAPERED INSERT (2.25") 9 SCREW (M20-2.50 X 50MM) 5 TAPERED INSERT (2") 8 COMPOSITION BUSHING (2") 4 CYL (3.5 X 2.00 X 12.0) 2 TAPERED PIN (50.8MM X 190MM) 1 TAPERED PIN (57.1MM X 250MM) 3 TAPERED PIN (50.8MM X 460MM) AR MACHINERY BUSHING (2.25") 1 PIVOT
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0129311
138
TRACK GROUP
1
BEGINS WITH S/N: 2W0856
2
22 26 27 28
25
4 29
25
21 20 19 11 17
16
3
18
12
6 8 7
5
5
15 10 19 9 23
14 24 13
06
ID0114520
139
TRACK GROUP
BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.
QTY
349-004 2 349-006 2 106-075 6 315-984 1 106-382 12 349-330 2 349-324 4 349-325 4 106-335 56 129-004 14 107-127 13 105-998 34 175-736 2 166-162 2 160-1173 2 166-139 1 160-1172 1 159-910 1 349-336 2 106-654 8 106-685 4 315-883 1 315-882 1 106-397 60 106-333 4 349-314 2 370-382 2 107-116 4 106-340 36 106-356 19 115-023 2 115-022 2 115-258 1 106-607 3
DESCRIPTION
RUBBER TRACK (450MM, 88P, 71MM) IDLER SCREW (M20-2.50 X 60MM, 10.9) SUPPORT PLATE FLG LK SCREW (M10-1.5 X 20MM) COVER COVER RECOIL STOP BAR SCREW (M12-1.75 X 70MM) TRACK ROLLER SCREW (M20-2.50 X 80MM, 10.9) SCREW (M16-2.00 X 40MM) SPROCKET (5.303" A23) GEARBOX & DRIVE PLANETARY GEARBOX & DRIVE PLANETARY GROUND DRIVE PLANETARY GROUND DRIVE PLANETARY HYDRAULIC MOTOR COVER FLG LK SCREW (M10-1.50 X 16MM) LOCKNUT (M12-1.75, PRV TRQ, 10.9) RIGHT ROLLER FRAME LEFT ROLLER FRAME WASHER (M12, HARDENED) SCREW (M12-1.75 X 40MM, 8.8) SLIDE PAD SPACER RING SCREW (M16-2.00 X 35MM) SCREW (M16-2.00 X 50MM) FLG NUT (M20-2.50 10.9) SEAL WASHER (M17) VALVE ZERK (M16-1.50) COUPLER (02NF, BUT) SCREW (M20-2.50 X 50MM, 10.9)
REMARKS
USE LOCTITE 277 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT GROUND DRIVE OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024 OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024
SEE FOOTNOTE 1 TORQUE TO 240 FT LBS; TORQUE TO 240 FT LBS;
USE LOCTITE 242 OR EQUIVALENT. USE LOCTITE 242 OR EQUIVALENT.
USE LOCTITE 277 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. DO NOT INSTALL SPACER RINGS WITH IDLER UNITS HAVING .375" SPACER BARS.
NOTE:
06
ID0114520
140
1
TRACK GROUP (STEEL) BEGINS WITH S/N: 2W0856
2
28 29 30 31
24
24
26
7
21 20 19 16
27
18
25
17
6 5 3
12
19 4
8 7 19 15
9
10
19 22
4
11 14 23
04
13
ID0114519
141
TRACK GROUP (STEEL) BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER
1.
2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
QTY
DESCRIPTION
349-003 2 STEEL TRACK (450MM, 88P, 71MM) 370-501 44 TRACK LINK (RH) 370-502 44 TRACK LINK (LH) 370-503 86 TRACK BUSHING 370-504 2 TRACK MASTER BUSHING 370-505 86 TRACK PIN 370-506 2 TRACK MASTER PIN 370-507 176 TRACK SPACER 349-006 2 IDLER 349-341 4 FRONT GUARD 105-273 32 SCREW (M12-1.75 X 30MM) 106-382 12 FLG LK SCREW (M10-1.5 X 20MM) 349-330 2 COVER 349-324 4 COVER 349-333 4 RECOIL STOP BAR 106-335 56 SCREW (M12-1.75 X 70MM) 349-002 14 TRACK ROLLER 349-337 4 MIDDLE GUARD 105-998 34 SCREW (M16-2.00 X 40MM) 142-083 2 SPROCKET (5.515" A21) 166-162 2 GEARBOX & DRIVE PLANETARY 160-1173 2 GEARBOX & DRIVE PLANETARY 166-139 1 GROUND DRIVE PLANETARY 160-1172 1 GROUND DRIVE PLANETARY 159-910 1 HYDRAULIC MOTOR 349-336 2 COVER 106-654 8 FLG LK SCREW (M10-1.50 X 16MM) 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 315-883 1 RIGHT ROLLER FRAME 315-882 1 LEFT ROLLER FRAME 106-397 92 WASHER (M12, HARDENED) 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) 349-314 2 SLIDE PAD 106-478 4 SCREW (M16-2.00 X 40MM, 10.9) 106-340 36 SCREW (M16-2.00 X 50MM) 106-356 19 FLG NUT (M20-2.50, 10.9) 106-075 6 SCREW (M20-2.50 X 60MM, 10.9) 315-984 1 SUPPORT PLATE 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) 115-023 1 SEAL WASHER (M17) 115-022 1 VALVE ZERK (M16-1.50) 115-258 1 COUPLER (02NF, BUT) 106-607 3 SCREW (M20-2.50 X 50MM, 10.9)
NOT SHOWN:
REMARKS
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024 ENDS WITH S/N:CMWJT100HA0000023 BEGINS WITH S/N:CMWJT100EA0000024
USE LOCTITE 242 OR EQUIVALENT TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 277 OR EQUIVALENT
USE LOCTITE 277 OR EQUIVALENT
FOOTNOTES:
NOTE:
04
ID0114519
142
GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023
4
5
11
3
19
12 20 18
14
9
13 21 17 7 24 23 22
4X SCALE
10 11 4X SCALE
25 15 2
04
16
6
8
ID0087846
143
GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
QTY
500-1571 1 160-508 1 125-192 1 125-187 1 149-403 1 157-203 1 105-771 1 149-405 1 230-006 3 230-007 1 230-008 1 230-009 3 166-215 1 166-216 1 230-010 1 230-011 1 166-213 3 105-772 12 125-188 5 125-189 3 125-190 57 166-214 1 149-406 1 149-407 1 115-153 3
DESCRIPTION
REMARKS
BEARING BRAKE, INPUT (PLANETARY CT-26) TAPERED RACE TAPERED BEARING FACE SEAL O-RING THRUST WASHER O-RING (-178) PLANET GEAR SUN GEAR SUN GEAR (63,69,95, 110:1) PLANET GEAR (2ND STG. 110:1) CARRIER ( 1ST STG 63:1 ) CARRIER (CT18 63,69,95,110:1) SUN GEAR RING GEAR PLANET SHAFT THRUST WASHER CYL ROLLER BEARING CYL ROLLER BEARING NEEDLE BEARING INPUT SHAFT O-RING (-112) O-RING(-131) PLUG (04N, SQ)
SUPERSEEDES 125-191 TAPERED RACE AND 125-186 TAPERED BEARING.
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0087846
144
STABILIZERS 5 4 3 2 14 5 4 3 22 1
10 6 15
13
16
23
7
12
15
8
11 8 9
20
19
17
18 21
05
ID0070134
145
STABILIZERS REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
12.
13. 14. 15. 16 17. 18. 19. 20. 21. 22. 23.
QTY
179-183 3 151-095 4 125-781 8 184-031 7 106-345 7 349-511 3 349-516 1 181-974 4 125-772 8 179-241 4 115-511 6 309-307 1 301-5015 1 302-2374 1 309-308 1 301-0990 2 301-2336 2 349-956 2 105-970 4 179-101 4 115-509 8 125-131 4 370-040 1 370-039 1 106-995 2 106-387 2 107-001 1 115-001 4 106-509 2
DESCRIPTION
TAPERED PIN (57.1mm X 195mm) CYL (4" X 2.25" X 8") COMPOSITION BUSHING (2.259") TAPERED INSERT (2.25") SCREW (M20-2.5 X 50mm) STABILIZER FRONT RIGHT STABILIZER TAPERED INSERT (1.5") COMPOSITION BUSHING (1.5") TAPERED PIN (1.500" X 7.20") KLIP RING (1-1/2") FRONT STABILIZER PAD FRONT STABILIZER PAD AGGRESSIVE FRONT STABILIZER PAD BACK STABILIZER PAD TAB PIN LONG PAD PIN PAD PIN FLG BOLT (5/8-NC X 1-3/4, GD8) TAPERED PIN (57.1mm X 155mm) INTERNAL SNAP RING (2.440") SPHERICAL BEARING (1.500" ID) PIN RETAINER PLATE FLG LK SCREW (M10-1.50 X 45mm) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25mm) ZERK (02N) WASHER (1-1/2", HARDENED)
REMARKS
SEE FOOTNOTE 1
SUPERCEDED BY 301-5015, SEE FOOTNOTE 2 SEE FOOTNOTE 2
USE WITH REAR STABILIZER PAD 309-308, SEE FOOTNOTE 3 USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2 USE WITH PREVIOUS FRONT STABILIZER PAD 309-307
USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. 2. 3.
PORTS GO UP ON REAR CYLINDERS, DOWN ON FRONT CYLINDERS BEGINS WITH S/N: CMWJT100PB0000059 AND CMWAT100JB0000016 REQUIRES ONLY ONE 115-511 CLIP
NOTE:
05
ID0070134
146
147
148
CAB ARM AND ROPS
25 23 5 4 26
3
27 2 15
12 28
31 30
29 1 2
3 4 5
33 6 9
7 8
19
21 24
8
20
10 32 22
6
34
10
9
11
11
13
17 35
14 16 18
11
ID0070133
149
CAB ARM AND ROPS REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
QTY
349-172 1 125-773 2 183-957 2 181-975 2 106-470 2 183-765 2 151-182 1 125-771 2 180-118 4 181-982 2 106-469 2 501-125 2 349-022 1 107-275 12 349-487 1 320-293 1 349-485 2 349-486 AR 106-341 2 106-559 13 106-340 6 106-654 1 106-398 6 117-789 1 116-788 1 307-683 1 599-296 110-375 1 370-392 1 110-239 1 106-542 2 106-850 2 106-388 2 310-383 1 106-163 2 106-386 2 215-1019 1
DESCRIPTION
CAB SUPPORT ARM COMPOSITION BUSHING (1.75") TAPERED PIN (1.75 X 4.33) TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (31.7MM X 110MM) CYL (2" X 1.25" X 14.25") COMPOSITION BUSHING (1.25") BRASS BUSHING (1.25") TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) MACHINERY BUSHING (1.784") ROPS SCREW (M20-2.50 X 55MM, 12.9, SOC) COVER PLATE COVER SPACER SHIM SCREW (M16-2.0 X 70MM) SCREW (M12-1.75 X 25MM) SCREW (M16-2.0 X 50MM) FLG LK SCREW (M10-1.5 X 16MM) WASHER (M16, HARDENED) HOSE BAG (4" X 36") BUFFER CAB FRAME CAB SPACER KIT KNOB (1/2-NC, YELLOW) LOCKOUT PIN LANYARD CABLE (13.5") SCREW (M5-0.80 X 16MM, PAN PLPS) LOCKNUT (M5-0.80) WASHER (M6) FORK BRACKET FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) BATTERY GROUND STRAP
REMARKS
USE 277 LOCTITE OR EQUIVALENT:TORQUE TO 310 FT LBS ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
USE 277 LOCTITE OR EQUIVALENT
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1.
THIS KIT IS REQUIRED WHEN INSTALLING CAB FRAME ON UNITS PRIOR TO S/N 2W0856
NOTE:
11
ID0070133
150
CAB DOOR/WINDOWS
43 33
1 5 4 3
2
6
8 9 7
9
8
37 41
35
11 10
36
42
34 14
15 16 17
12 18
19
13 20
22 24 21 25 23 38
26 39
27 40
28
31 32
29 25
11
30
ID0068653
151
CAB DOOR/WINDOWS REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43.
QTY
116-722 AR 349-421 1 307-683 370-420 1 349-419 1 115-001 2 111-016 2 105-003 3 110-655 4 349-418 1 106-640 18 117-306 1 116-848 AR 106-387 4 308-975 1 308-823 1 107-537 4 308-822 1 370-418 1 116-722 AR 107-327 2 106-925 6 111-062 1 370-434 1 111-061 1 370-435 1 149-133 1 106-408 2 370-429 1 370-438 AR 106-848 2 106-161 2 349-420 1 315-557 1 106-386 4 106-163 4 106-038 1 107-296 2 105-284 2 107-936 2 116-737 1 115-318 1 302-8370 1
DESCRIPTION
LOCKING GASKET (SOLD PER 1') REAR WINDOW CAB FRAME LATCH LEFT WINDOW ZERK (02N) STRUT FLG LOCKNUT (5/16-NC) BALL SCREW (5/16-NC X 1/2") RIGHT WINDOW SCREW (M6-1.00 X 20MM, BUT SOC) RUBBER SEAL BULK EDGE (SOLD BY INCH) FLG LOCKNUT (M10-1.50MM) DOOR FRAME HINGE BOLT (M10-1.50 X 20MM, BUT SOC) HINGE FRONT WINDSHIELD LOCKING GASKET (SOLD PER 1') SCREW (#10-24 X 1/2", CSK PHLPS) BOLT (1/4-NC X 1-1/2", BUT SOC) HANDLE LOCK PLATE LATCH LOCK PLATE LEVER HANDLE BOLT (#10-24 X 1-1/4", SOC, GD8) SPACER BAR SHIM FLG SCREW (M6-1.00 X 25MM) FLG SCREW (M6-1.00 X 20MM) WINDOW STEP FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 30MM) NUTSERT (5/16-NC) BOLT (1/4-NC X 1-3/4", SOC) WASHER (3/16") WASHER (1/4" ID X 1" OD) FLOOR MAT BULK NON-SKID (6" SOLD PER FT) JT100 CAB SCREEN
REMARKS
USE 1 @ 115"
SEE FOOTNOTE 1
USE 1 @ 141" USE 1 @ 33"
USE 1 @ 161"
BEGINS WITH S/N: 2W0856
USE 1 @ 24" SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
KEY IS SHORTENED ON ITEM #23 TO 20mm KEY IS SHORTENED ON ITEM #27 TO 40mm 1. REF #43 DOES NOT INCLUDE REF #5
NOTE:
11
ID0068653
152
SEAT MOUNT WITH HEAT/AIR
1
1
20 2 6
21 13
16
10
7 12
3
9
4
8 11
18
14
19
7
15
5
10 09
17 ID0051395
153
SEAT MOUNT WITH HEAT/AIR REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
117-100 117-631 117-1050 105-003 171-011 118-271 184-252 105-247 349-746 106-334 106-551 105-633 116-723 256-665 110-653 349-464 106-162 115-430 106-685 116-724 116-723 106-477 106-397 105-267 217-750
QTY
DESCRIPTION
REMARKS
1 SEAT 1 SEAT ASSY 1 SEAT 4 FLG LOCKNUT (5/16-NC) 1 SEAT BELT SET 1 SEAT BELT 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 35MM) 1 VENT PLATE 8 SCREW (M8-1.25 X 25MM, BUT SOC) 10 CLIP NUT (M8-1.25) 4 NUTSERT (M8 X 1.25) .38-7.9" THK AR BULK EDGE (3/32", SOLD PER 1') AR ADHESIVE 2 PLUG (3/4") 1 SEAT MOUNT 4 FLG SCREW (M8-1.25 X 20MM) 2 SEAT BELT TETHER 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9) AR BULK SEAL (3/32", SOLD PER 1') AR BULK EDGE (3/32", SOLD PER 1') 2 SCREW (M12-1.75 X 45MM, 10.9) 2 WASHER (M12, HARDENED) 4 CUP WASHER (5/16") 1 SEAT SWITCH
ENDS WITH S/N: 2Z0237 BEGINS WITH S/N: 2Z0658, ENDS WITH S/N: BEGINS WITH S/N:
1
USED WITH 117-1050 SEAT
ENDS WITH S/N: 2Z0237 BEGINS WITH S/N: 2Z0658
USE 2 @ 23"
USE 1 @ 44" USE 1 @ 40" USED WITH 117-1050 SEAT USED WITH 117-1050 SEAT
NOT SHOWN:
215-1961
SEAT JUMPER SWITCH
FOOTNOTES:
NOTE:
09
ID0051395
154
CAB COVERS 6 9
5 2 1 25 3
13 14
4
15 4
17 18 8
24 4
11
12 14
33 23
7
16
10
20 13
19
29
31
32
13 21
06
22
13
30
ID0155975
155
CAB COVERS REF PART NO. NUMBER
QTY
DESCRIPTION
1 106-551 4 CLIP NUT (M8-1.25) 2 107-334 4 SCREW (M8-1.25 X 25MM, BUT SOC) 3 349-479 1 LOWER COVER 4 116-724 2 BULK SEAL (3/32", SOLD PER 1') 5 307-683 - CAB FRAME 6 217-057 2 WORKING LIGHT - CLEAR 7 106-228 8 SCREW (M5-0.80 X 10MM) 8 110-947 1 DOME PLUG (3") 9 115-686 1 BULK EDGE (5/32", SOLD PER 1") 10 349-477 1 ACCESS DOOR 11 117-558 1 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 12 349-745 1 ACCESS COVER 13 106-162 11 FLG SCREW (M8-1.25 X 20MM) 14 105-633 4 NUTSERT (M8-1.25) 3.8-7.9" THK 15 349-475 1 ACCESS COVER 16 307-540 1 RELAY PANEL 17 110-560 3 POP RIVET (3/16" X 1/2", ALUM) 18 250-622 1 MANUAL COMPARTMENT 19 111-002 2 LIFT-OFF HINGE (OFF-SET) 20 106-850 29 LOCKNUT (M5-0.80) 21 106-542 29 SCREW (M5-0.80 X 16MM, PAN PLPS) 22 110-332 1 BOLT-ON CLAMP (1-5/8") 23 106-386 1 FLG LOCKNUT (M8-1.25) 24 115-686 1 BULK EDGE (5/32", SOLD PER 1") 25 211-041 2 CONNECTOR CLIP 26 106-640 3 SCREW (M6-1.00 X 20MM, BUT SOC) 27 349-478 1 CABLE COVER 28 106-574 3 CLIP NUT (M6-1.00) 29 300-8294 1 BRACKET 30 106-542 2 SCREW (M5-0.80 X 16MM, PAN PLPS) 31 215-2594 1 HOUR METER 32 217-912 1 ROCKER SWITCH 33 106-850 2 LOCKNUT (M5-0.80)
REMARKS
USE 2 @ 63", USE 1 @ 46.5" USE LOCTITE 242 OR EQUIVALENT USE 1 @ 36"
USE 1 @ 17.5"
AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY AT UNITS ONLY
NOT SHOWN:
116-737 115-318 215-734 214-103 214-047 214-048 214-104 157-645
1 FLOOR MAT AR BULK NON-SKID (6", SOLD PER 1') AR CABLE 16ga 2 WIRE 4 2 WAY MALE CONNECTOR 2 2 WAY WEATHER PAC FEMALE CONNECTOR 4 PACKARD WP TERMINAL FEMALE 8 PACKARD MALE TERMINAL 12 WEATHER PAC SEAL (2.80MM)
USE 1 @ 30" USE 2 @ 1-1/2'
FOOTNOTES:
NOTE:
06
ID0155975
156
REAR VIEW MIRROR LEFT SIDE
5
4 3
1
2
05
ID0091206
157
REAR VIEW MIRROR LEFT SIDE REF PART NO. NUMBER
QTY
1 2 3 4 5
2 SCREW (M10-1.50 X 25MM) 1 ADJUSTMENT ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR ARM 1 CONVEX MIRROR
105-245 370-399 106-161 116-851 214-426
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0091206
158
REAR VIEW MIRROR RIGHT SIDE
1
2
3
4 5 05
ID0109825
159
REAR VIEW MIRROR RIGHT SIDE REF PART NO. NUMBER
QTY
1 2 3 4 5
1 CONVEX MIRROR 1 MIRROR ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR BRKT 2 FLG LK SCREW (M6-1.00 X 12MM)
214-426 116-874 106-541 370-445 106-378
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0109825
160
WINDSHIELD WIPERS/WASHER
9
15
17 21
2
8 18
7
9
19
14 12 13
23
6 1
4 5 12 10
21
1 2
13
20 16
22
3 14 11
06
ID0070178
161
WINDSHIELD WIPERS/WASHER REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
QTY
DESCRIPTION
115-349 4 GROMMET (1/2") 502-063 2 WIPER MOTOR (100 DEG) 349-957 1 CABLE COVER 106-541 4 FLG SCREW (M6-1.00 X 20MM) 106-385 2 FLG LOCKNUT (M6-1.00) 106-234 2 SCREW (M6-1.00 X 12MM) 349-959 2 NOZZLE BRACKET 349-960 2 COVER PLATE 150-6606 2 WIPER ARM 514-380 1 S/O TEE (04H-04H-04H) 116-770 AR BULK HOSE (3/32", SOLD PER 1") 116-770 AR BULK HOSE (3/32", SOLD PER 1") 116-770 AR BULK HOSE (3/32", SOLD PER 1") 110-249 3 WORM CLAMP (1/4" TO 5/8") 149-122 2 WASHER NOZZLE 344-115 1 WINDSHIELD WASHER TANK 106-542 2 SCREW (M5-0.80X16MM, PAN PLPS) 105-284 2 WASHER (3/16") 106-850 2 LOCKNUT (M5-0.80) 370-430 1 TANK BRACKET 150-6605 2 WIPER BLADE 106-640 3 SCREW (M6-1.00 X 20MM,BUT SOC) 106-389 2 WASHER (M8)
REMARKS
SEE FOOTNOTE 2 USE 1 @ 29" USE 1 @ 25" USE 1 @ 15" SEE FOOTNOTE 1
SEE FOOTNOTE 2
NOT SHOWN:
190-053
POLY-PATCH TANK REPAIR KIT
FOOTNOTES:
1. CAP CANNOT BE PURCHASED SEPARATELY. 2. WHEN REPLACING OLD STYLE BOLT ON WIPER BLADES, BOTH ARM AND BLADE MUST BE REPLACED WITH CLIP-ON STYLE AT THE SAME TIME. OLD STYLE BOLT-ON ARMS ARE NOT INTERCHANGABLE WITH NEW CLIP-ON STYLE.
NOTE:
06
ID0070178
162
TOP LINING/PANEL JT/AT100 TIER 4i & TIER 4
1
5 6
9
2
8
6
19
18
18 19
18
16 11
19
13
3
18
3
12
7 19
17
14
10 11 10
11 16
16 15
4
02
LIGHT DETAIL
ID0333981
163
TOP LINING/PANEL JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
349-412 1 106-574 18 107-312 23 213-214 2 301-2900 1 217-919 2 217-918 1 217-228 1 107-358 4 217-137 3 217-136 3 217-148 1 105-643 5 323-892 2 107-863 4 217-925 4 217-149 1 217-156 4 217-158 4
DESCRIPTION
TOP LINING CLIP NUT (M6-1.00) SCREW (M6-1.00 X 25MM, BUT SOC) DIRECTIONAL LIGHT TOP INSTRUMENT PANEL ROCKER SW (DPDT) ON-ON-(ON) ROCKER SW (DPDT) ON-ON ROCKER SWITCH (DPDT)(ON)-OFF-(ON) WELLNUT (M4-0.7 X 12.67MM LG) ICON (WHT) OFF-STOP ICON (WHT) ON-START ICON (WHT) OPERATOR SEAT- OUT WELLNUT (M6-1.00 X 16MM LG) ADAPTER PLATE SCREW (M4-0.7 X 60mm PAN) ROCKER SWITCH (ACTUATOR) ICON (WHT) OPERATOR SEAT- IN DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE)
REMARKS
WINDSHIELD WIPER/WASHER WORK LIGHTS CAB SWING
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0333981
164
REMOTE DISPLAY OR DRILLLOK
LEFT CONSOLE (JT)
BEGINS WITH S/N CMWJT100EF0000192
SEE NOTE 1
9
33 21 26
20 18 A
A B C D E F G H J K L M N P R S T
10
SWITCH LEGEND 37 HEAT/AIR FAN SPEED HEAT/AIR ON/OFF MOBILE BORE 35 LUBRICATOR FRONT DRILL FRAME TILT REAR DRILL FRAME TILT FRONT WRENCH CLAMP {STATIONARY} REAR WRENCH CLAMP {ROTATING} REAR WRENCH ROTATE 16 PIPE SHUTTLE PIPE GRIP PIPE LIFT 19 SPINDLE BRAKE ENGINE THROTTLE SHUTTLE STOP S ADD PIPE/REMOVE PIPE SET/RESUME
7
E
12
F
13 31
N M
J
26 34
32
T
L
C D
R
15
B
36
K
H
G
17
5
3
P
14
28
6 23 2
24
11 1 29
27 30 22 25
10
8
4 24
34 ID0227293
165
LEFT CONSOLE (JT)
BEGINS WITH S/N CMWJT100EF0000192 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 LEFT CONSOLE 1 ARM REST PAD 1 LEFT REAR PANEL 1 LEFT REAR MOUNT 1 LEFT CENTER PANEL 1 LEFT CONSOLE CENTER MOUNT 1 CONSOLE 1 SHEET, CONNECTOR PANEL 1 ESID 2 MODULE 1 INNER ROTATION TACHOMETER 1 HOUR METER 2 EXPANSION PLUG (2.125") 2 POTENTIOMETER 1 HORN BUTTON 1 BUTTON COVER 1 ROCKER SWITCH (SPDT) ON-ON 1 ROCKER SWITCH (DPDT) OFF-(ON) 1 ROCKER SWITCH (SPDT) (ON)-ON-(ON) 12 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 8 SCREW (M6-1.00 X 30MM, BUT SOC) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 5 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M6-1.00 X 20MM) 15 WELLNUT (M6-1.00 X 20.35MM LG) 3 CLIP NUT (M6-1.00) 1 BULK EDGE (3/16", SOLD PER FT) 1 BULK EDGE (1/8", SOLD PER 1") 1 BULK SEAL (3/32", SOLD PER FT) 4 POP RIVET (3/16" X 1/2", ALUM) 1 HOLE PLUG 1 COVER 12 SCREW (M6-1.00 X 25MM, BUT SOC) 4 FLG SCREW (M6-1.00 X 20MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CONTROLLER MOUNT
362-1351 349-406 303-931 370-412 303-930 349-404 362-1700 300-2584 220-2560 211-099 215-2594 111-067 214-566 306-607 306-608 217-918 217-924 217-922 217-228 217-923 108-184 106-162 106-163 106-386 106-379 107-871 106-574 116-723 116-421 116-724 110-560 362-1421 301-4737 107-312 106-161 106-237 301-8840
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
USE 242 LOCKTITE
USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D USE 1 @ 1.6" USE 1 @ 21"
USE FOR DrillLok™ Base, Basic Unit WHEN NOT USING REMOTE DISPLAY.
NOT SHOWN:
FOOTNOTES:
1. REQUERES JUMPER HARNESS 215-2640 BEGINS WITH S/N
NOTE:
1. DrillLok™ Base, Basic Unit. USE 215-2288 RIG DISABLE HARNESS TO CONNECT. 2. USE DrillLok™ MOUNT KIT 195-2281 TO REPLACE REMOTE DISPLAY.
10
ID0227293
166
LEFT CONSOLE (AT)
REMOTE DISPLAY 29 33 OR DRILLLOK
BEGINS WITH S/N CMWAT100CF0000064
42
37
SEE NOTE 1
40
A B C D E F G H J K L M N P R S T U V
16 SWITCH LEGEND 36 HEAT/AIR FAN SPEED HEAT/AIR ON/OFF 41 MOBILE BORE 34 LUBRICATOR FRONT DRILL FRAME TILT 35 REAR DRILL FRAME TILT FRONT WRENCH CLAMP {STATIONARY} 17 REAR WRENCH CLAMP {ROTATING} 19 REAR WRENCH ROTATE PIPE SHUTTLE PIPE GRIP PIPE LIFT 12 9 SPINDLE BRAKE 15 N U ENGINE THROTTLE J SHUTTLE STOP 10 ADD PIPE/REMOVE PIPE SET/RESUME M INNER ROTATION S INNER ROTATION SPEED L H 10 R 39
2
A B
13
14
E F
10
18
31 39
V T
16 17
C D G
10 11
14
K
22
P
5
10
21 3
30
26
32
4 25
1
6
20 32
23
27 28 24 8
27
39
7 11
30
ID0234566
167
LEFT CONSOLE (AT)
BEGINS WITH S/N CMWAT100CF0000064 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42
1 LEFT CONSOLE 1 CONSOLE 1 LEFT CONSOLE CENTER MOUNT 1 A/T FUNCTION PANEL 1 LEFT REAR PANEL 1 ARM REST PAD 1 LEFT REAR MOUNT 1 SHEET, CONNECTOR PANEL 1 ROTATION DITHER SWITCH 10 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (DPDT) OFF-(ON) 1 ROCKER SWITCH (DPDT) ON-ON-ON 1 ROCKER SWITCH (SPDT) (ON)-OFF-(ON) 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (SPDT) ON-ON 2 ROCKER SWITCH (SPDT) (ON)-ON-(ON) 2 POTENTIOMETER 1 4.5V-12.0V POTENTIOMETER 6 POP RIVET (3/16" X 1/2", ALUM) 1 HOUR METER 1 HORN BUTTON 1 BUTTON COVER 1 BULK EDGE (1/8", SOLD PER 1") 1 BULK SEAL (3/32", SOLD PER FT) 1 BULK EDGE (3/16", SOLD PER FT) 2 FLG SCREW (M8-1.25 X 30MM) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LK SCREW (M6-1.00 X 20MM) 8 SCREW (M6-1.00 X 30MM, BUT SOC) 5 FLG LOCKNUT (M8-1.25) 15 WELLNUT (M6-1.00 X 20.35MM LG) 3 CLIP NUT (M6-1.00) 1 COVER 1 SPINDLE TACHOMETER (300 RPM) 1 PRESSURE GAUGE 6000 PSI 1 SPINDLE TACHOMETER (250RPM) 1 ESID MODULE 12 SCREW (M6-1.00 X 25MM, BUT SOC) 4 FLG SCREW (M6-1.00 X 20MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CONTROLLER MOUNT
362-1351 362-1700 349-404 300-8210 303-931 349-406 370-412 300-2584 215-1016 217-228 217-924 217-912 217-921 217-923 217-918 217-922 214-566 211-089 110-560 215-2594 306-607 306-608 116-421 116-724 116-723 106-163 106-162 106-379 108-184 106-386 107-871 106-574 301-4737 215-1561 215-1785 211-053 220-1222 107-312 106-161 106-237 301-8840
DESCRIPTION
REMARKS
USE 242 LOCKTITE
USE 1 @ 1.6" USE 1 @ 21" USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D
USE WITH 215-1786 (REQUIRED)
USE FOR DrillLok™ Base, Basic Unit WHEN NOT USING REMOTE DISPLAY.
NOT SHOWN:
215-1786
1 GAUGE JUMPER
REQUIRED FOR USE WITH 215-1785
FOOTNOTES:
NOTE:
1. DrillLok™ Base, Basic Uni t. USE 215-2288 RIG DISABLE HARNESS TO CONNECT. 2. USE DrillLok™ MOUNT KIT 195-2281 TO REPLACE REMOTE DISPLAY.
11
ID0234566
168
LEFT CONSOLE SWITCHES 16
21 19 1 16
16
17
22
2
20 19 20 16 43
24 18 25 19 26
44
20
16
50
31
6
19 49
31 50
52
19 46
20 9
48 45
19 16
19 30
29
20
16
31 40 19 20
31 20
50 19 20 15
13 42 16
32
20
20 3
8 16 39 38 19 20
7 16 37 36 19 20
12
35 19
41 22 16 21
19 20 14
28
4
20
16
27
19
32 20
5
16 19
16
19 34 33
20
51
20
16
23
11 10
19 47
04
ID0043733
169
LEFT CONSOLE SWITCHES REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
QTY
217-922 1 217-923 1 217-923 1 217-924 1 217-228 1 217-921 1 217-228 1 217-921 1 217-228 1 217-228 1 217-228 1 217-228 1 217-228 1 217-228 1 217-918 1 217-228 1 217-921 1 217-922 1 217-925 17 217-157 1 217-155 1 217-156 16 217-158 15 217-138 2 217-139 2 217-144 1 217-145 1 217-167 1 217-168 1 217-147 1 217-146 1 217-171 1 217-172 1 217-136 5 217-137 3 217-176 1 217-175 1 217-179 1
DESCRIPTION
ROCKER SW (SPDT) ON-ON-ON ROCKER SW (DPDT) ON-OFF-ON ROCKER SW (DPDT) ON-OFF-ON ROCKER SW (DPDT) OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW {DPDT) ON-ON ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) ROCKER SW (SPDT) ON-ON-ON ROCKER SWITCH (ACTUATOR) DIFFUSION LENS (RED) DIFFUSION LENS (BLUE) DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE) ICON (WHT) FAST ICON (WHT) SLOW ICON (WHT) INTERIOR HEAT ICON (WHT) AIR CONDITION ICON (WHT) FRAME EXTEND-FRONT ICON (WHT) FRAME RETRACT-FRONT ICON (WHT) DRILL HEAD ICON (WHT) BORING - GND DRIVE ICON (WHT) FRONT CLAMP - OPEN ICON (WHT) FRONT CLAMP - CLOSE ICON (WHT) ON-START ICON (WHT) OFF-STOP ICON (WHT) REAR CLAMP-ROTATE CCW ICON (WHT) REAR CLAMP-ROTATE CW ICON (WHT) SHUTTLE-RETRACT
REMARKS
HEAT/AIR FAN SPEED HEAT/AIR ON/OFF MOBILE BORE LUBRICATOR FRONT DRILL FRAME TILT REAR DRILL FRAME TILT FRONT WRENCH CLAMP REAR WRENCH CLAMP REAR WRENCH ROTATE PIPE SHUTTLE PIPE GRIP PIPE LIFT SPINDLE BRAKE SHUTTLE STOP ADD PIPE/REMOVE PIPE
FOOTNOTES:
NOTE:
04
ID0043733
170
LEFT CONSOLE SWITCHES REF PART NO. NUMBER
36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52.
QTY
217-153 1 217-178 1 217-177 1 217-181 1 217-180 1 217-150 1 217-151 1 217-170 1 217-169 1 217-173 1 217-174 1 217-228 1 217-192 1 217-922 1 217-921 1 700-035 3 215-1016 1 217-922 1
DESCRIPTION
ICON (WHT) LOADER-SHUTTLE ICON (WHT) PIPE GRIP - CLOSE ICON (WHT) PIPE GRIP - OPEN ICON (WHT) PIPE LIFT-LOWER ICON (WHT) PIPE LIFT-RAISE ICON (WHT) LOADER-ROW-OUT ICON (WHT) LOADER-ROW-IN ICON (WHT) FRAME-RETRACT REAR ICON (WHT) FRAME-EXTEND REAR ICON (WHT) REAR CLAMP-OPEN ICON (WHT) REAR CLAMP-CLOSE ROCKER SW (DPDT) {ON}-OFF-{ON} ICON (WHT) AUTO LUBRICATION ROCKER SW (DPDT) (ON-ON) ROCKER SW (SPDT) (ON)-OFF-(ON) ICON, INCREASE/POSTIVE ROTATION DITHER SW ROCKER SW (SPDT) ON-ON
REMARKS
THROTTLE SET/RESUME
AT ONLY AT ONLY
FOOTNOTES:
NOTE:
04
ID0043733
171
172
RIGHT CONSOLE
JT/AT100 TIER 4i & TIER 4 24 11 21
19
25 21 11
10 4 2 7
2
30
9 29 22
15 31
12
23 8 1
31 31 6
2
26
20 13 18
27 14
4 28
17 3 16
03
5
ID0333991
173
RIGHT CONSOLE
JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8.
QTY
349-406 1 107-312 20 306-914 1 116-723 AR 116-724 AR 116-421 AR 106-574 13 215-1224 1 215-1714 1 301-0804 1 220-2704 1 217-079 2 107-358 4 217-925 1 217-924 1 306-603 1 303-934 1 214-852 1 214-961 214-962 214-963 107-327 2 214-563 1 349-416 1 214-701 5 107-414 4 217-206 1 150-1444 1 214-840 1 107-871 5 214-301 1 106-058 2 514-355 2 154-020 2
9. 10. 11. 12. 13. 14. 15. 16. 17.
18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
DESCRIPTION
ARM REST PAD SCREW (M6-1.00X25MM, BUT SOC) RIGHT CONSOLE BULK EDGE (3/32", SOLD PER FT) BULK SEAL (3/32", SOLD PER FT) BULK EDGE (1/8", SOLD PER FT) CLIP NUT (M6-1.00) DUAL AXIS HALL EFFECT JOYSTICK DUAL AXIS JOYSTICK RIGHT INSTRUMENT PANEL PV485 DISPLAY PRESSURE GAUGE (10000 PSI) WELLNUT (M4-0.7) ROCKER SWITCH (ACTUATOR) ROCKER SWITCH (DPDT) OFF-(ON) AUDIO ALARM RIGHT REAR PANEL IGNITION SWITCH KEY, PAIT (BASE CODE) SWITCH MOUNTING NUT LOCK PLUG W/1 KEY (BASE CODE) SCREW (#10-24X1/2",CSK PLPS) RED LED (12V) CUP HOLDER STATUS LIGHT SCREW (M4-0.70 X 30MM BUT SOC) BUTTON SWITCH (SPST) PRESSURE GAUGE(2000 PSI) GREEN LED (12V DC) WELLNUT (M6-1.00 X 20.35MM LG) ACCESSORY SOCKET BOLT (#6-32 X 1-1/8", RD SLT) CONNECTOR (04NF-04NF90) CONNECTOR (04N-04J)
REMARKS
USE 1 @ 79" USE 1 @ 42" USE 1 @ 8"
SEE FOOTNOTES 1 & 2 FOR S/N BREAKS SEE FOOTNOTE 2 FOR S/N BREAKS
ENGINE STOP
NOT SHOWN:
217-291 2 215-1787 1
TERMINAL SOCKET JOYSTICK JUMPER
SEE FOOTNOTE 1
FOOTNOTES:
1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK. 2. ENDS WITH S/N: JT100LC0000072 AND BEGINS WITH S/N: CMWJT100HC0000073. ENDS WITH S/N: AT100LB0000023 AND BEGINS WITH S/N: CMWAT100HC0000025.
NOTE:
03
ID0333991
174
CAB LOCK 8
1 9
3
5
10
2
26
27 6
22
4
24
11 7 23
12 13
25 21 17 14
20 15
18
16
19 16
04
ID0068656
175
CAB LOCK REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
QTY
106-162 2 106-386 2 106-427 2 307-724 1 215-1175 1 106-850 2 179-445 1 110-071 1 349-900 1 105-523 1 349-955 AR 349-954 AR 349-953 1 106-700 2 106-337 2 349-945 1 125-403 2 115-780 2 349-948 1 117-054 1 105-273 4 349-942 1 125-436 1 349-951 1 105-245 2 105-894 2 107-450 AR 107-451 AR
DESCRIPTION
FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) SCREW (M5-0.80 X 22MM, SOC) BRACKET PROXIMITY SWITCH LOCKNUT (M5-0.80) LATCH SPACER KNOB (1/4-NC, BLACK) ROD COTTER PIN (.125" X .750") SHIM SPACER LATCH PLATE SCREW (M12-1.75 X 80MM) SCREW (M12-1.75 X 110MM) LATCH BRONZE BUSHING (.625") KLIP RING (.625") PIN TORSION SPRING SCREW (M12-1.75 X 30MM) LATCH MOUNT BRONZE BUSHING (.376") ROD GUIDE SCREW (M10-1.50 X 25MM) LOCKNUT (M10-1.50, PRV TRQ,10.9) SHIM (.075") SHIM (.135")
REMARKS
BEGINS WITH S/N: 2W0856
ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
SEE FOOTNOTE 1 SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SHIMS ARE OPTIONAL
NOTE:
04
ID0068656
176
CAB HEAT/AIR 15 10
9
12
15
13 2
16 11
9
17
16
1 2
17
9 7 14 4
5
3 6 8
08
ID0110768
177
CAB HEAT/AIR REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
QTY
500-1385 1 116-421 AR 349-471 1 106-162 4 105-633 4 116-689 2 106-397 8 105-833 4 110-134 4 502-064 2 349-894 1 106-640 3 105-631 3 502-066 1 502-065 2 502-067 2 116-421 AR 500-1383 1
DESCRIPTION
HEAT/AIR SYSTEM BULK EDGE (1/8", SOLD PER 1') HEAT/AIR MOUNT FLG SCREW (M8-1.25 X 20mm) NUTSERT (M8X1.25) 3.8-7.9" THK GROMMET WASHER (M12, HARDENED) FLG LOCKNUT (1/2-NC) WORM CLAMP (2.062" TO 2.75") RECTANGULAR LOUVER LOUVER PLATE SCREW (M6-1.0 X 20mm, BUT SOC) NUTSERT (M6X1.0) 4.20-6.60THK FOAM FILTER (1/2" X 4" X 17") ROUND LOUVER HOSE ADAPTER BULK EDGE (1/8", SOLD PER 1') HOSE KIT
REMARKS
USE 2 @ 5"
USE 2 @ 5.50"
NOT SHOWN:
499-210 1 499-205 1 499-211 1 500-1382 1 500-1286 1 500-2370 1
EXPANSION VALVE DRIER COMPRESSOR CONDENSER HOSE, AC VALVE, HEAT
FOOTNOTES:
NOTE:
08
ID0110768
178
HEAT/AIR DIAGRAM 1
OUT IN 5/16" 1/2"
PLUMBING FROM CONDENSER TO "IN" ON THE DRYER
3
13/32" 2
4
5/16" TO "IN" ON DRYER
04
ID0113931
179
HEAT/AIR DIAGRAM REF PART NO. NUMBER
1. 2. 3. 4.
QTY
500-1385 499-210 499-205 499-211 500-1382 -
DESCRIPTION
REMARKS
HEAT/AIR SYSTEM EXPANSION VALVE DRYER COMPRESSOR CONDENSER COIL
NOT SHOWN:
500-2370 1
VALVE, HEAT
FOOTNOTES:
NOTE:
TORQUE FITTINGS TO THE FOLLOWING SPECIFICATIONS -6 HOSES: 11-13 FT-LBS -8 HOSES: 15-20 FT-LBS -10 HOSES:21-27 FT-LBS
04
ID0113931
180
HEAT/AIR COMPONENT JT/AT100 TIER 4
23
33
30
21
6 7 35
24
16
8
10 8
9
30 6 8
22 29
28
7
31
34
27
5
26 1
4
17 18 36
02
3
25
15
18
14 32
2 26 20
9
13 12
19 18 36 11
ID0366766
181
HEAT/AIR COMPONENT JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 COMPRESSOR 1 MOUNT 2 WASHER (M10) 2 SCREW (M10-1.50 X 30MM, SOC) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 NIPPLE (08N - 1-1/2") 2 SHUT-OFF (08NF-08NF) 3 BULK HOSE (5/8", SOLD PER 1") 6 WORM CLAMP (1/2" TO 1-1/4") 2 ABRASION SLEEVE (1.75" X 138") 1 REFRIGERATION HOSE (#6 X 124") 1 RECEIVER DRIER 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 1 REFRIGERATION HOSE (#8 X 105") 1 A/C HOSE KIT (R134) 1 ABRASION SLEEVE (1.25" X 92") 6 CABLE TIE (1/16" TO 11/4") 1 ABRASION SLEEVE (1.00" X 125"") 1 ABRASION SLEEVE (1.75" X 36") 2 BRACKET 1 CONDENSER COIL 4 FLG SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 3 FLG SCREW (M10-1.50 X 35MM) 9 FLG LOCKNUT (M10-1.50) 1 BRACKET 1 COMPRESSOR BRACKET 1 V BELT 2 REDUCER (12N-08NF) 4 FLG SCREW (M10-1.50 X 25MM) 1 BRACKET 1 STREET ELBOW (08N-08NF90) 1 S/O COUPLER (08N-10H90) 1 S/O COUPLER (08N-10H) 2 ALUMINIZED SLEEVING (1", SOLD PER 1")
499-211 301-6711 106-390 106-755 106-383 115-122 158-579 116-750 110-026 117-610 195-1623 499-205 106-162 106-386 195-1622 499-558 105-1124 110-248 117-195 117-719 301-6641 500-1382 106-712 106-385 106-497 106-387 301-7300 301-0751 170-1138 115-126 106-724 301-8895 115-115 514-285 514-140 105-2199
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT USE 1 @ 205" AND 1 @ 250" AND 1 @ 42"
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT
USE 2 @ 28" EACH
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0366766
182
NOTES:
ID0134963
JT100/JT100AT Cummins® QSB6.7
Parts Manual
Issue 12, volume 2 of 4
053-1245
183
HYDRAULICS
184
HYDRAULIC SCHEMATIC JT/AT100 T4
GREASER MOTOR FROM CHARGE FILTER RETURN FROM THRUST PUMP CHARGE) 5000 psi
Lubricator PIPE LIFT 2500 psi
2500 psi
FRONT GRIP REAR GRIP ROW SELECT
2500 psi
PIPE SHUTTLE
2500 psi
WRENCH ROTATION LEFT REAR BREAKOUT
CA
RIGHT REAR BREAKOUT
FLOW DIVIDER
V
CB
P
T8
T7
CA
CB
P
V
FLOW DIVIDER 500 psi
01
FROM AUXILIARY CONTROL VALVE
LEFT FRONT BREAKOUT
RIGHT FRONT BREAKOUT
ID0378767
185
HYDRAULIC SCHEMATIC JT/AT100 T4
JT/AT100 T4 Hydraulic Schematic Specifications Engine No Load Speed 2400 rpm Hydraulic Pumps Rotation 7.9 Cu In/Rev Thrust 6.1 Cu In/Rev Drill Fluid (Mud) 4.6 Cu In/Rev Load Sense Pump 7.9 Cu In/Rev (AT Only, Inner Rot and Mud) Auxiliary 1.8 Cu In/Rev Auxiliary Fan Pump (T4i Only) 2.3 Cu In/Rev Hydraulic Motors Rotation x1 9.8 Cu In/Rev Thrust x6 9.8 Cu In/Rev Ground Drive x2 3.4 Cu In/Rev Drill Fluid (Mud) JT 4.6 Cu In/Rev Drill Fluid (Mud) AT 7.0 Cu In/Rev Ending CMWAT100TD0000032 Drill Fluid (Mud) AT 7.0 / 4.6 Cu In/Rev Beginning Shuttle x1 24.0 Cu In/Rev Auger Drive x1 24.0 Cu In/Rev Greaser Air Compressor x1 1.0 Cu In/Rev Fan Motor (T4i Only) 2.2 Cu In/Rev
01
82 gpm 63 gpm 47 gpm 82 gpm 18 gpm 24 gpm
ID0378767
186
HYDRAULIC SCHEMATIC JT/AT100 T4
JT/AT100 T4 Hydraulic Schematic Specifications JT/AT100 M1 Test Component Ports T1
T2
T3 T4 T5 T6
Notes
Charge Pressure -- Rotation, Thrust, Drill Fluid, This can also be 450 psi (+/- 50 psi) read at T5 Rotation -- High pressure port -4600 psi (+/- 100) CW (Make Up) Rotation -- High pressure port -5900 psi (+/- 100) CCW (Break Out) Thrust Pump -- Pressure Port "A" 3650 psi (+/- 50 psi) - Thrust Thrust Pump -- Pressure Port "B" 4800 psi (+/- 50 psi) - Pull Back Drill Fluid Hydraulic Pressure (JT 6450 psi (+50 / -250 psi) Only) Auxiliary Pump Pressure 3200 psi (+50/-0 psi)
JT/AT100 T4 Test Ports
01
T10
Load Sense Signal
0 to 50 psi
T11
Load Sense Compensator
3600 (+/-100)
T11
Load Sense Stand by
425 psi (+/- 5 psi)
At High Throttle High Throttle
ID0378767
187
188
HYDRAULIC SCHEMATIC JT/AT100 T4 THRUST
TO HIGH CAPACITY FLUID MOTOR CONTROL HEAD
FROM ROTATION PUMP (CHARGE) FLUID CONTROL CYLINDER
CHARGE MANIFOLD
A
B
P
T
TO ROTATION DIVERTER VALVE
FLUID CONTROL VALVE
SPINDLE BRAKE
THRUST DIVERTER VALVE
TRACK BRAKES
T1
THRUST PUMP X2
TO AUXILIARY CONTROL VALVE
X1
FILTER
M4
TS
RIGHT GROUND DRIVE L2
PORT "A" (Thrust)
M1
M3
M1
P
M2 V
V
T3
T4
M2
L1
PORT "B" (Pull Back)
S TS SUCTION B
A
3 78 4 6 1 25
THRUST BRAKE
A
IN
B
IN CASE OUT
B
30
30
A
OUT DRAIN
THRUST MOTORS
MANIFOLD IN A B
30
A B
30
D
RETURN MANIFOLD
CARRIAGE MANIFOLD
34 7 8 61 2 5
A ROTATION BRAKE
01
THRUST BRAKE
THRUST HI-LOW
B
30
B
30
A
ID0378775
189
190
HYDRAULIC SCHEMATIC JT/AT100 T4 LOADER
2
FROM AUXILIARY CONTROL VALVE
1
3
A
AUGER DRIVER
2200 PSI
B B
A
B
A
B
A
B
A
B
A
B
A
EXTENSION
OPTION
OUTER BOOM
PRESSURE SWITCH
1500 PSI 2100 PSI
INNER BOOM
1500 PSI
2000 PSI
A
SWING DRIVE BRAKE
SWING DRIVE B
2000 PSI
01
FROM ROTATION PUMP (CHARGE)
ID0378772
191
192
HYDRAULIC SCHEMATIC JT/AT100 T4 AUXILIARY/FAN
FROM THRUST PUMP (CHARGE) TO PIPE LOADER CONTROL VALVE TO HOIST CONTROL VALVE CAB SWING FRONT PIVOT
REAR PIVOT
RIGHT FRONT STABILIZER
LEFT FRONT STABILIZER
RIGHT REAR STABILIZER
LEFT REAR STABILIZER
x
X
T6
TO OIL COOLER RPM
01
AUXILIARY/FAN PUMP
ID0378750
193
194
HYDRAULIC SCHEMATIC JT/AT100 T4 ROTATION
FROM THRUST DIVERTER VALVE
TO CHARGE MANIFOLD ROTATION DIVERTER VALVE
T1
B X2
O
A
X1
FILTER
LEFT GROUND DRIVE L2
M3
T
S
T
S T
S
M1
PORT "A" (Make Up) T V
S
P V
L1
M2 T2
T S
PORT "B" (Break Out) L1
T
S
ROTATION PUMP SUCTION
BYPASS
IN
IN
CASE OUT DRAIN MANIFOLD
OUT
ROTATION MOTOR
IN
GX
IN
T
A
FILTER
COOLER
JT Model runs to tank
BYPASS
FROM THRUST MOTORS
B X
U
01
M1
AT Model tees into Load sense Suction
ID0378769
195
196
HYDRAULIC SCHEMATIC JT100 T4 FLUID
B X2
FILTER
T
S
T
S T
O
A
X1
S
FLUID HYDRAULIC MOTOR PORT "A"
450 PSI
PORT "A" 6000 PSI
T S
T 6450 PSI
S PORT "B"
PORT "B" T
S
FLUID HYDRAULIC PUMP
T5
SUCTION
IN
IN CASE OUT DRAIN OUT MANIFOLD
01
ID0378771
197
198
HYDRAULIC SCHEMATIC
FROM FLUID CONTROL VALVE AND CHARGE SYSTEM
AT100 T4 (HIGH CAPACITY MUD PUMP) P1 L2
L1
B
A
x
Inner Spindle Motor T4
A
T3
B
DRILL FLUID DRIVE
INNER ROTATION DRIVE A
x
x
Drill Fluid Motor
B
B
A Pp
MA
LS T P
B M1
X
0.031
BYPASS
X
IN
IN
CASE OUT DRAIN MANIFOLD
OUT
X
T10
IN
M2 M4
IN
T11 FILTER
COOLER
S
01
ID0378773
199
200
FAN HYDRAULICS
JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216
30
12
44
38
6
29 23 4
13
32
22
24 48
14 28
18 15
19
21
47 49
2
15
33
7 8
43
31
37
36 46
15
34
22
25
20
45 TO DRAIN LINE
41
27
23 18
39
10
40 35 LIC U A R HYD TANK
9 3 3 1
5
26
LIC U A YDR GE H TO GAU
42
21 17
N UR D T E R L TO ANIFO M
16
11 04
ID0424811
201
FAN HYDRAULICS
JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
2 T-BOLT CLAMP (1.75"-2.00") 1 CONNECTOR (12O-16S45) 2 S/O COUPLER (-24S -24H) 1 CONNECTOR (12S-12O90) 1 REDUCER BUSHING (32S-24S) 1 MANIFOLD 1 CONNECTOR (20S-20O45) 1 CONNECTOR (20S-20O) 1 GEAR PUMP (30/38 CC) 2 FLG SCREW (M12-1.75 X 35MM) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 ABRASION SLEEVE (2.54" X 36") 1 HYDRAULIC MOTOR, 36CC 1 MANIFOLD 3 CONNECTOR (06S-06O) 1 UNION RUN TEE (16OFX-16O-16O) 1 REDUCER STEM (12O-16OF) 2 CONNECTOR (10S-10O) 1 REDUCER (06O-10OF) 1 BK RUN TEE (12O) 3 REDUCER (10O-12OF) 2 QDC ADAPTER (02-06OF) 2 UNION (06O-06OFX90) 1 UN RUN TEE (12OFX-12O-12O) 1 ABRASION SLEEVE (1.59" X 26"") 1 ABRASION SLEEVE (1.59" X 50"") 1 CONNECTOR (10O-12S90) 2 WASHER (M8, HARDENED) 2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 1 FILTER SUPPORT BRACKET 1 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.59" X 60") 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (10O-12S) 1 CONNECTOR (04O-06S) 1 ABRASION SLEEVE (1.00" X 20") 1 HOSE (20OFX90M-34"-200)
111-028 154-358 514-138 154-270 150-3251 150-4341 159-933 514-097 150-4021 106-496 116-588 115-681 150-4531 150-4470 154-221 154-409 154-378 154-301 150-4533 514-002 154-441 159-157 154-228 154-368 117-224 115-903 154-300 106-395 105-292 106-386 301-8903 115-963 115-755 154-293 154-308 154-220 117-672 150-4346
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT USE 1 @ 51"
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0424811
202
FAN HYDRAULICS
JT/AT 100 TIER 4 BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
39 150-5087 40 150-4967 41 515-606 42 149-466 43 150-1573 44 515-165 45 515-218 46 515-437 47 302-4450 48 106-164 49 106-266
1 HOSE (10OFX90L-52"-3000) 1 HYDRAULIC VALVE 8 SECTION, V20 1 HOSE (12OFX90-30"-3000) 1 HOSE (10OFX90-34"-3000) 1 HOSE (06OFX90S-43"-3000) 1 HOSE (10OFX-64"-3000) 1 HOSE (12OFX90-80"-3000) 1 HOSE (04OFX90-21"-3000) 1 BULKHEAD BRACKET 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG NUT (M10-1.50)
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0424811
203
204
FAN HYDRAULICS
JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215
32
31
44 14 24
30 15
34
38
43
7
12
13 10
23
TO D L IN RAIN E
21
6
15
26
22 8
23
4
41
42
25
17 16
RN ETUOLD R TO ANIF IC M L RAU K D Y N H TA
1
5
2
35 37
20
36
29
19
18 28
40
39
9 33
46
27 45
3
11
02
ID0370973
205
FAN HYDRAULICS
JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 GEAR PUMP (30/38 CC) 1 CONNECTOR (12O-16S45) 2 S/O COUPLER (-24S -24H) 1 CONNECTOR (12S-12O90) 1 REDUCER BUSHING (32S-24S) 1 MANIFOLD 1 CONNECTOR (20S-20O45) 1 CONNECTOR (20S-20O) 2 T-BOLT CLAMP (1.75"-2.00") 2 FLG SCREW (M12-1.75 X 35MM) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 ABRASION SLEEVE (2.54" X 36") 1 HYDRAULIC MOTOR, 36CC 1 MANIFOLD 4 CONNECTOR (06S-06O) 1 UNION RUN TEE (16OFX-16O-16O) 1 REDUCER STEM (12O-16OF) 3 CONNECTOR (10S-10O) 2 UN RUN TEE (10OFX-10O-10O) 2 REDUCER (06O-10OF) 1 TEE (12O) 3 REDUCER (10O-12OF) 2 QDC ADAPTER (02-06OF) 2 UNION (06O-06OFX90) 1 UN RUN TEE (12OFX-12O-12O) 1 ABRASION SLEEVE (1.59" X 26"") 1 ABRASION SLEEVE (1.59" X 48") 1 REDUCER (12S-10SF) 1 CONNECTOR (10O-12S90) 2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 1 FILTER SUPPORT BRACKET 1 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.59" X 60") 1 ABRASION SLEEVE (1.00" X 18"") 1 UNION (10O-10OFX90) 1 QDC ADAPTER (02-10OFX) 1 HOSE (20OFX90M-34"-200)
150-4021 154-358 514-138 154-270 150-3251 150-4341 159-933 514-097 111-028 106-496 116-588 115-681 150-4531 150-4470 154-221 154-409 154-378 154-301 154-488 150-4533 154-455 154-441 159-157 154-228 154-368 117-224 117-720 510-017 154-300 105-292 106-386 301-8903 115-963 115-755 117-328 154-315 159-159 150-4346
DESCRIPTION
REMARKS
USE LOCTITE 242 OR EQUIVALENT USE 1 @ 51"
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370973
206
FAN HYDRAULICS
JT/AT100 TIER 4 ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
QTY
39 40 41 42 43 44 45 46
1 1 1 1 1 1 1 1
150-4417 150-2730 515-606 149-466 150-1573 515-165 515-218 515-587
DESCRIPTION
REMARKS
HOSE (10OFX90L-48"-3000) HYDRAULIC VALVE 8 SECTION HOSE (12OFX90-30"-3000) HOSE (10OFX90-34"-3000) HOSE (06OFX90S-43"-3000) HOSE (10OFX-64"-3000) HOSE (12OFX90-80"-3000) HOSE (06OFX45-20"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370973
207
208
PUMP MOUNTING JT/AT100 TIER 4
3 8 19
4
5
2 1
17 18
7
6
11 6 7 15 10
9
12 16
14
13
15 .080
THIS SIDE LABELED "PUMP SIDE" GOES AGAINST THE FLYWHEEL
SPLINED HUB NYLON FLANGE 03
PUMP SHAFT
ID0371186
209
PUMP MOUNTING JT/AT100 TIER 4 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
157-1001 150-4021 149-903 106-496 149-902 190-764 105-858 106-743 157-1001 105-319 106-949 149-901 190-763 106-383 349-001 105-156 195-1685 105-072 302-0321 106-382 195-1205
QTY
DESCRIPTION
1 O-RING (2-158 D75) 1 GEAR PUMP, 30/38CC) 1 HYDRAULIC PUMP (75 CC) JT 2 FLG SCREW (M12-1.75 X 35MM) 1 HYDRAULIC PUMP (100 CC) SEAL REPAIR KIT 8 BOLT (1/2-NC X 1-1/4") 8 WASHER (.531, HARDENED) 1 O-RING (2-158 D75) 4 BOLT (3/4-NC X 1-1/2") 4 WASHER (3/4", HARDENED) 1 HYDRAULIC PUMP (130 CC) SEAL REPAIR KIT 12 FLG LK SCREW (M10-1.50 X 30MM) 1 FLYWHEEL HOUSING COVER 8 BOLT (3/8-NC X 1-1/2") 1 FLYWHEEL COUPLING (FL 80T-11.5") 8 LOCK WASHER (3/8") 1 SUPPORT BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 1 CUMMINS GASKET
REMARKS
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 30 FT-LBS USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 30 FT-LBS SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. THE NYLON FLANGE IS LABELED WITH "ENGINE SIDE" AND "PUMP SIDE". INSTALL THE FLANGE WITH THE "ENGINE SIDE" FACING OUT AND THE "PUMP SIDE" AGAINST THE FLYWHEEL. HUB FACE SHOULD MEASURE .080 INCHES FROM END OF PUMP SHAFT, SEE SKETCH. USE LOCTITE 242 OR EQUIVALENT AND TORQUE TO 200 FT-LBS.
NOTE:
03
ID0371186
210
FLUID PUMP CONTROL
1
2 3
5
6 4
03
ID0069151
211
FLUID PUMP CONTROL REF PART NO. NUMBER
QTY
DESCRIPTION
1. 149-901 - HYDRAULIC PUMP (130 CC) 499-175 - MULTIFUNCTION VALVE 2. 190-981 1 EDC KIT 75/100/130CC 3. 159-545 1 EDC CONTROLLER F/130CC 4. 149-546 1 PILOT VALVE 5. 107-402 4 SCREW (M6-1.00 X 50MM, SOC) 6. 106-428 4 SCREW (M5-0.80X14MM,SOC)
REMARKS
INCLUDES REF. 5
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0069151
212
FLUID PUMP CONTROL
1
2 3 5
6
04
4
ID0069147
213
FLUID PUMP CONTROL REF PART NO. NUMBER
1. 2. 3. 4. 5. 6.
149-902 500-764 190-981 149-544 149-546 107-402 106-428
QTY
1 1 1 4 4
DESCRIPTION
HYDRAULIC PUMP (100 CC) MULTIFUNCTION VALVE EDC KIT 75/100/130CC EDC CONTROLLER F/100CC PILOT VALVE SCREW (M6-1.00 X 50MM, SOC) SCREW (M5-0.80X14MM,SOC)
REMARKS
INCLUDES REF NO.'S 2-6 INCLUDES REF NO. 5
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0069147
214
FLUID PUMP CONTROL
1
2 3
5
6 4
02
ID0122183
215
FLUID PUMP CONTROL REF PART NO. NUMBER
QTY
DESCRIPTION
1. 149-903 - HYDRAULIC PUMP (75 CC) 500-764 - MULTIFUNCTION VALVE 190-806 - SEAL KIT 2. 190-981 1 EDC KIT 75/100/130CC 3. 159-533 1 EDC CONTROLLER F/75CC 4. 149-546 1 PILOT VALVE 5. 107-402 4 SCREW (M6-1.00 X 50MM, SOC) 6. 106-428 4 SCREW (M5-0.80X14MM,SOC)
REMARKS
INCLUDES REF. 5
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0122183
216
CHARGE FILTER HYDRAULICS JT100 TIER 4
10 13 1 21
6 3
30
22
16
2
29
7
25 4 12
15 28
26 6 13 5
20
18
11
13 27 25
19
24
17
TO BULKHEAD ABOVE PILOT VALVE 03
9 ID0371171
217
CHARGE FILTER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER
QTY
1 301-8903 2 149-837 3 149-353 4 149-367 5 154-301 6 154-279 7 154-322 8 154-266 9 155-260 10 105-825 11 117-718 12 117-324 13 117-655 14 117-674 15 154-252 16 155-125 17 117-388 18 154-699 19 515-380 20 154-745 21 515-380 22 154-884 23 515-701 24 153-365 25 154-699 26 154-265 27 150-1663 28 154-255 29 150-1070 30 117-707
1 FILTER SUPPORT BRACKET 2 CONNECTOR (16S-16SF90) 1 REMOTE FILTER 2 CONNECTOR 16S-10O-08O-08O-04SF 2 CONNECTOR (10S-10O) 3 CONNECTOR (08O-10S) 1 CONNECTOR (08O-10S90) 1 UNION RUN TEE (08OFX-08O-08O) 1 QDC ADAPTER (02-04OBK) 4 FLG LK BOLT (3/8-NC X 3/4) 1 ABRASION SLEEVE (1" X 36"") 1 ABRASION SLEEVE (1.25" X 48") 3 ABRASION SLEEVE (1.59" X 38") 1 ABRASION SLEEVE (1.59" X 122") 1 CONNECTOR (04S-04O90) 1 PLUG (04S) 1 ABRASION SLEEVE (1.25" X 42") 1 HOSE (10OFX-36"-2750) 1 HOSE (08OFX45-46"-3000) 1 HOSE (08OFX-50"-3000) 1 HOSE (08OFX45-46"-3000) 1 HOSE (08OFX90-60"-3000) 1 HOSE (08OFX90-122"-3000) 1 HOSE (04OFX90S-34"-3000) 1 HOSE (10OFX-36"-2750) 1 UNION RUN TEE (04OFX-04O-04O) 1 HOSE (04OFX45-105"-3000) 1 UNION (04O-040FX90) 1 CONNECTOR (10O-100FX45) 1 ABRASION SLEEVE (1.59" X 56")
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
SEE FOOTNOTE 2
SEE FOOTNOTE 2
SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. 153-375 IS SERVICE ELEMENT FOR 149-353 2. USED WITH AIR GREASER
NOTE:
03
ID0371171
218
CHARGE FILTER HYDRAULICS AT100 TIER 4
4
3
1
10 22
2 5 3
24 7
22
12
5 6 20
23
13
11 8 14
15
9
18
17
8
19 11
21 16 01
TO BULKHEAD ABOVE PILOT VALVE
ID0371212
219
CHARGE FILTER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER
QTY
1 301-8903 2 149-353 3 149-837 4 105-825 5 149-367 6 154-252 7 155-125 8 154-699 9 154-745 10 515-380 11 153-365 12 154-699 13 117-324 14 117-718 15 117-655 16 155-260 17 154-301 18 154-279 19 117-388 20 154-265 21 150-1663 22 154-327 23 154-255 24 150-1070
1 1 2 4 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 1
DESCRIPTION
FILTER SUPPORT BRACKET REMOTE FILTER CONNECTOR (16S-16SF90) FLG LK BOLT (3/8-NC X 3/4) CONNECTOR 16S-10O-08O-08O-04SF CONNECTOR (04S-04O90) PLUG (04S) HOSE (10OFX-36"-2750) HOSE (08OFX-50"-3000) HOSE (08OFX45-46"-3000) HOSE (04OFX90S-34"-3000) HOSE (10OFX-36"-2750) ABRASION SLEEVE (1.25" X 48") ABRASION SLEEVE (1" X 36"") ABRASION SLEEVE (1.59" X 38") QDC ADAPTER (02-04OBK) CONNECTOR (10S-10O) CONNECTOR (08O-10S) ABRASION SLEEVE (1.25" X 42") UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-105"-3000) CAP (08OF) UNION (04O-04OFX90) CONNECTOR (10O-10OFX45)
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. 153-375 IS HYDRAULIC FILTER ELEMENT SERVICE PART FOR 149-353
NOTE:
01
ID0371212
220
HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT100 TIER 4
13 10
19
11 9 15
14 20
15
2 TO FAN MANIFOLD "TANK PORT"
8 14 7
12
6
ION T A N ROT DRAI O T ASE C
26
21 22 24
23 16
25 4
18
27
17
1
3
2 02
5
ID0425031
221
HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
1 370-314 1 BOTTOM COVER 2 106-724 7 FLG SCREW (M10-1.5 X 25MM) 3 106-558 4 CLIP NUT (M10-1.5) 4 514-002 1 BK RUN TEE (12O) 5 154-328 1 CAP (12OF) 6 515-606 1 HOSE (120FX90-30"-3000) 7 154-247 1 CONNECTOR (10S-12O) 8 214-819 1 TEMPERATURE SWITCH 9 300-2394 1 WELDMENT, HYDRAULIC TANK 10 349-090 1 LID 11 364-171 1 SIGHT GAUGE 12 301-0652 1 TANK SUPPORT 13 105-214 12 FLG SCREW (#10-24 X .5") 14 106-387 7 FLG LOCKNUT (M10-1.50) 15 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 16 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 17 300-9494 1 MOUNT BAR 18 106-385 2 FLG LOCKNUT (M6-1.00) 19 111-046 1 LOCKING CAP (NON-VENTED) 20 111-021 1 BREATHER CAP (TANK) 21 149-821 1 1" SEAL WASHER 22 149-398 1 DRAIN PLUG (1-UNF, .375 ORF) 23 150-2704 1 HOSE (12OFX-424"-3000) 24 154-457 2 UNION (12O-12OFX90) 25 154-368 3 UN RUN TEE (12OFX-12O-12O) 26 154-441 2 REDUCER (10O-12OF) 27 362-1586 1 SOUND INSULATION
REMARKS
USE LOCTITE AVIATION SEALANT OR EQUIVALENT
NOT SHOWN:
150-1876 500-1415 500-1575 500-1311 500-1414
- RELIEF VALVE - SEAL REPAIR KIT - 2-POS, 2-WAY BLOCKING VALVE - SOLENIOD COIL, 12V DC W/ ZENER DIODE - SEAL REPAIR KIT
FOOTNOTES:
NOTE:
02
ID0425031
222
HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) AT100 TIER 4
13 10
19
11 9 15
14 20
15
2 TO FAN MANIFOLD "TANK PORT"
8 14
UM SP
26
L TO ION T A N ROT DRAI O T ASE C
7
12
6 27
21
P
22 23
24 28
16
25 4
TO FLUID MOTOR CASE DRAIN
18
29
17
1
3
2 02
5
ID0425121
223
HYDRAULIC RESERVOIR (HIGH CAPACITY FLUID PUMP) JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
1 370-314 1 BOTTOM COVER 2 106-724 7 FLG SCREW (M10-1.5 X 25MM) 3 106-558 4 CLIP NUT (M10-1.5) 4 514-002 1 BK RUN TEE (12O) 5 154-328 1 CAP (12OF) 6 515-606 1 HOSE (120FX90-30"-3000) 7 154-247 1 CONNECTOR (10S-12O) 8 214-819 1 TEMPERATURE SWITCH 9 300-8281 1 WELDMENT, HYDRAULIC TANK 10 349-090 1 LID 11 364-171 1 SIGHT GAUGE 12 301-0652 1 TANK SUPPORT 13 105-214 12 FLG SCREW (#10-24 X .5") 14 106-387 7 FLG LOCKNUT (M10-1.50) 15 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 16 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 17 300-9494 1 MOUNT BAR 18 106-385 2 FLG LOCKNUT (M6-1.00) 19 111-046 1 LOCKING CAP (NON-VENTED) 20 111-021 1 BREATHER CAP (TANK) 21 149-821 1 1" SEAL WASHER 22 149-398 1 DRAIN PLUG (1-UNF, .375 ORF) 23 150-2704 1 HOSE (12OFX-424"-3000) 24 154-457 2 UNION (12O-12OFX90) 25 154-368 3 UN RUN TEE (12OFX-12O-12O) 26 150-3690 1 HOSE (12OFX45-28"-3000) 27 154-441 2 REDUCER (10O-12OF) 28 157-967 1 HOSE (10OFX-139"-3000) 29 362-1586 1 SOUND INSULATION
REMARKS
USE LOCTITE AVIATION SEALANT OR EQUIVALENT
NOT SHOWN:
150-1876 500-1415 500-1575 500-1311 500-1414
- RELIEF VALVE - SEAL REPAIR KIT - 2-POS, 2-WAY BLOCKING VALVE - SOLENIOD COIL, 12V DC W/ ZENER DIODE - SEAL REPAIR KIT
FOOTNOTES:
NOTE:
02
ID0425121
224
HYDRAULIC RESERVOIR AT100 TIER 4i & TIER 4
16
15
30 20
35
29 31 39
38
36
16
1 28 27
8
15 17 23
22 3
24
5 11
19 12
21 6 20
34
9
2 37 25 7 10
4
07
ID0345946
225
HYDRAULIC RESERVOIR AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
QTY
1 300-8281 2 150-2317 3 116-817 4 116-588 5 150-2316 6 154-342 7 159-157 8 150-2208 9 153-395 10 111-028 11 110-815 12 154-278 15 154-335 16 159-156 17 154-220 19 154-270 20 105-869 21 157-015 22 157-1001 23 106-743 24 105-1200 25 154-413 27 157-078 28 149-224 29 514-095 30 154-401 31 117-170 34 116-639 35 515-305 36 150-2348 37 157-936 38 150-2829 39 150-4193
1 WELDMENT, HYDRAULIC TANK 1 S/O COUPLER (32S-32H90) 1 AR BULK HOSE 2" 1 BULK HOSE 1.5" 1 S/O COUPLER (40F-32H-24H-06SF) 1 CONNECTOR (06S-06O90) 1 QDC ADAPTER (02-06OF) 1 HYDRAULIC PUMP 1 BK CONNECTOR (20O-20O45) 2 T-BOLT CLAMP (1.75"-2.00") 2 T-BOLT CLAMP (2.5") 1 CONNECTOR (04S-04O) 2 CONNECTOR (04O-04O) 2 QDC ADAPTER (02-040F) 1 CONNECTOR (04O-06S) 1 CONNECTOR (12S-12O90) 8 BOLT (1/2-NC X 2", SOC) 1 O-RING (232 D70) 1 O-RING (2-158 D75) 4 WASHER (.531", HARDENED) 4 BOLT (1/2-NC X 1-1/2", GD 8) 1 CONNECTOR (06O-06O) 1 O-RING (222 D90) 1 HEAD FLANGE (20HFL-20SF) 1 CONNECTOR (20S-20O90) 1 CONNECTOR (04S-04O90, ORF) 1 ABRASION SLEEVE (1.00" X 197") 1 ABRASION SLEEVE (2.54" X 110") 1 HOSE (04OFX90S-21"-5000) 1 HOSE (04OFXM-24 - 4000) 1 HOSE (06DFX-22" -3000) 1 HOSE (04OFX90S-189"-4000) 1 HOSE (20OFX45-117"-4000)
DESCRIPTION
REMARKS
USE 19" USE 37"
ONLY USED ON TIER 4i, SEE FOOTNOTE 1 FOR TIER 4 COMPONENTS.
USE LOCTITE 242 OR EQUIVALENT.
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0345946
226
PUMP HYDRAULICS JT/AT100 TIER 4
10
2 9
16
8
7
7
7 13
8 8 15 7
7
11 6
4
1
3
14 12
7 12
5 3 01
ID0371169
227
PUMP HYDRAULICS JT/AT100 TIER 4 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
QTY
150-4021 150-3251 1 154-226 2 149-902 190-764 149-901 190-763 116-588 AR 111-028 6 514-136 3 514-138 1 300-2394 116-588 AR 154-296 2 155-148 1 514-138 1 115-680 1 116-588 AR
DESCRIPTION
GEAR PUMP (30/38CC) REDUCER (32S-24S) CONNECTOR (04O-06S90) HYDRAULIC PUMP (100 CC) SEAL REPAIR KIT HYDRAULIC PUMP (130 CC) SEAL REPAIR KIT BULK HOSE (1-1/2", SOLD PER FT) T-BOLT CLAMP (1-3/4" TO 2") S/O COUPLER (20S-24H90) S/O COUPLER (-24S-24H) WELDMENT, HYDRAULIC TANK BULK HOSE (1-1/2", SOLD PER FT) CAP (04OF) S/O COUPLER (20S-24H) S/O COUPLER (24S-24H) ABRASION SLEEVE (2.07" X 21") BULK HOSE (1-1/2", SOLD PER FT)
REMARKS
USE 1 @ 23.5"
USE 1 @ 51"
USE 1 @ 13"
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01
ID0371169
228
HYDROSTATIC GAUGE HYDRAULICS BEGINS WITH S/N: CMWJT100KA0000014
1
2
29
ROTATION GAUGE
3
31
32 4 3
2 THRUST 34 GAUGE
4
1 13
39
40
35 7
33
41
37
36
38 14
TO R VAL ETUR VE N
A
M1
B
17 M2
6
18
7
M4
16
11
A
M1 B
30
M2
8
5 20
15 10
19
11 12
9 26
21 8
22 28 05
27
25 23 24 ID0247893
229
HYDROSTATIC GAUGE HYDRAULICS BEGINS WITH S/N: CMWJT100KA0000014 REF PART NO. NUMBER
1
217-079 499-202 2 514-355 3 154-020 4 155-490 5 154-220 6 515-304 7 154-226 8 159-475 9 154-221 10 154-343 11 149-043 12 159-154 13 116-840 14 515-305 15 149-901 16 149-902 17 150-2787 18 154-383 19 154-230 20 153-911 21 159-156 22 154-346 23 154-228 24 159-157 25 154-335 26 154-344 27 154-228 28 154-373 29 150-1872 30 154-265 31 154-220 32 150-1158 33 155-153 34 155-163 35 150-2026 36 154-222 37 150-3054 38 106-385 39 106-161 40 106-595 41 300-5804
QTY
DESCRIPTION
2 PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP & STUDS 2 CONNECTOR (04NF-04NF90) 2 CONNECTOR (04N-04J) 2 HOSE (04JFX-306"-6000) 1 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-15"-5000) 2 CONNECTOR (04O-06S90) 2 SHUTTLE VALVE 1 CONNECTOR (06S-06O) 1 UNION (06S-06OFX90) 2 BK BR TEE (06S-04J-04SF) 1 QDC ADAPTER (02-04S) 1 ABRASION SLEEVE (1.00" X 306") 1 HOSE (04OFX90-21"-5000) - HYDRAULIC PUMP (130 CC) - HYDRAULIC PUMP (100 CC) 1 CONNECTOR (06S-06OFX) 1 PLUG (04S) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX90M-10"-5000-AR) 1 QDC ADAPTER (02-04OF) 1 BRANCH TEE (06S-06O-06O) 1 UNION (06O-06OFX90) 1 QDC ADAPTER (02-06OF) 1 CONNECTOR (04O-04O) 1 UN RUN TEE (O06FX-06O-06O) 1 UNION (06O-06OFX90) 1 REDUCER (06O-06F) 2 HOSE (04OFX90-26"-6000) 1 UNION RUN TEE (06OFX-04O-04O) 2 CONNECTOR (04O-06S) 1 FLUSHING VALVE 1 CONNECTOR (06S-06S) 1 REDUCER (08S-06SF) 1 RELIEF VALVE 1 CONNECTOR (06O-08S) 1 HOSE (06OFX-14"-3000) 4 FLG LOCKNUT (M6-1.00) 2 FLG SCREW (M6-1.00 X 20MM) 2 SCREW (M6-1.00 X 60MM) 1 FORMED PLATE
REMARKS
TIER 4 UNITS USE: (153-768) HOSE (06OFX90S-18"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05
ID0247893
230
HYDROSTATIC GAUGE HYDRAULICS (AT)
2 1 ROTATION GAUGE
3
32
2
4 3 33
4 21
22
THRUST GAUGE
31
1 7
28 13
20 7 31 18
29
19
31
A
M1
7
B
23 14
27 M2
16
6
7 M4
30 17
A
M1
7
24 26
B
M2
11
8 25
5 8
15
9 10 11 12
02
ID0222130
231
HYDROSTATIC GAUGE HYDRAULICS (AT) REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
QTY
217-079 2 499-202 514-355 2 154-020 2 155-490 2 154-220 1 515-304 1 154-226 5 159-475 2 154-221 1 154-343 1 149-043 2 159-154 1 116-840 1 515-305 1 149-901 149-902 154-383 1 154-250 1 154-379 1 515-309 1 154-263 1 150-3006 1 154-653 1 154-346 1 154-228 1 159-157 1 150-2787 1 154-335 1 153-911 1 154-230 1 159-156 1 105-825 2 154-384 1
REMARKS
DESCRIPTION
PRESSURE GAUGE (10,000PSI) GAUGE CLAMP & STUDS CONNECTOR (04NF-04NF90) CONNECTOR (04N-04J) HOSE (04JFX-306"-6000) CONNECTOR (04O-06S) HOSE (04OFX90S-15"-5000) CONNECTOR (04O-06S90) SHUTTLE VALVE CONNECTOR (06S-06O) UNION (06S-06OFX90) BK BR TEE (06S-04J-04SF) QDC ADAPTER (02-04S) ABRASION SLEEVE (1.00" X 306") HOSE (04OFX90-21"-5000) HYDRAULIC PUMP (130 CC) HYDRAULIC PUMP (100 CC) PLUG (04S) CONNECTOR (04O-06S45) UN BR TEE (04OFX-04O-04O) HOSE (04OFX-18"-5000) CONNECTOR (04S-04O45) POR MANIFOLD HOSE (04OFX-40"-3000) BRANCH TEE (06S-06O-06O) UNION (06O-06OFX90) QDC ADAPTER (02-06OF) CONNECTOR (06S-06OFX) CONNECTOR (04O-04O) HOSE (04OFX90-10"-5000) BRANCH TEE (06S-04O-04O) QDC ADAPTER (02O-04OF) FLG LK BOLT (3/8-NC X 3/4) PLUG (06S)
NOT SHOWN:
FOOTNOTES:
NOTE: REFER TO O-RING CHART (800-301) IN
BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
1. FOR SERVICE PARTS REFER TO PAGE ID0159232.
02
ID0222130
232
ROTATION PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4
3
2
19 21 15
6 20
7
2
4 19 A
22 8
B
5
8
7
VIEW ROTATED 180^
8 7 5 7
23
8 9
24 14
25
19
C
1
D
A
13
B
11 18 10 12
02
11
12
16
17
ID0333860
233
ROTATION PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
1. 2.
3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
QTY
105-829 4 159-436 2 105-066 4 105-070 4 157-078 1 150-3244 1 150-3243 1 349-851 2 105-224 8 322-362 4 110-852 4 106-383 4 156-137 153-569 1 514-095 2 514-333 2 156-136 153-571 1 106-387 4 149-901 105-070 8 105-067 8 157-078 2 157-129 4 106-388 8 156-137 153-568 1 156-136 153-570 1 349-853 1 106-551 2 106-991 2
DESCRIPTION
FLG LK BOLT (1/2-NC X 1") SPLIT FLANGE (20SF, SET) BOLT (1/2-NC X 1-3/4") LOCK WASHER (1/2") O-RING (222 D90) HOSE (20OFX-20FLH90-44.5"-6000) HOSE (20OFX-20FLH90-46.5"-6000) MOUNT CLAMP BOLT (1/4-NC X 2-1/2") BACKUP SPACER BLT-ON CLP (1.25", SOLD PER SET) FLG SCREW (M10-1.50 X 30MM) HYD LINE (-20) HYD LINE (-20) CONNECTOR (20S-20O90) HEAD FLANGE (20FL-16SF) HYD LINE (-20) HYD LINE (-20) FLG LOCKNUT (M10-1.50) HYDRAULIC PUMP (130CC) LOCK WASHER (1/2") BOLT (1/2-NC X 2-3/4") O-RING (222 D90) O-RING (025 D90) WASHER (M6) HYD LINE (-20) HYD LINE (-20) HYD LINE (-20) HYD LINE (-20) RETAINER BAR CLIP NUT(M8-1.25) FLG LK SCREW (M8-1.25 X 20MM)
REMARKS
TORQUE TO 45 FT/LBS
ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
TORQUE TO 45 FT/LBS
ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0333860
234
ROTATION MOTOR HYDRAULICS
BEGINS WITH S/N: CMWJT100PD0000131, CMWAT100KD0000034 15 7 16
18 9
20 8
14
13 10
11 14
9 10 13
19 12
17 3 3
"D
1
"
"C
"
17 2 2 4 1
4
6
"C
5
"
"D "
FR ON T 02
ID0430070
235
ROTATION MOTOR HYDRAULICS
BEGINS WITH S/N: CMWJT100PD0000131, CMWAT100KD0000034 REF PART NO. NUMBER
1. 2. 3. 4.
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
QTY
DESCRIPTION
514-178 2 BK CONNECTOR (20O-20O90BK) 150-2708 2 HOSE (20OFX-20FL45-333"-6000) 104-1340 2 ABRASION SLEEVE (2.54" X 333") 159-436 2 SPLIT FLANGE (20SF, SOLD PER SET) 105-066 8 BOLT (1/2-NC X 1-3/4") 157-078 2 O-RING (222 D90) 105-070 8 LOCK WASHER (.500") 516-033 - SELECTOR VALVE DIVERTER 301-3240 - CABLE TRAY BRACKET 150-1838 1 HOSE (20OFX90M-67"-6000) 150-1838 1 HOSE (20OFX90M-67"-6000) 514-244 2 CONNECTOR (16S-20O90) 149-995 2 HEAD FLANGE (20HFL-16SF) 514-422 1 CONNECTOR (20O-20OFX90) 106-098 2 FLG BOLT (3/4-NC X 2", GD8) 106-204 8 BOLT (1/2-NC X 1-1/2", SOC) 157-078 2 O-RING (222 D90) 117-668 1 ABRASION SLEEVE (2.38" X 42") 117-651 1 ABRASION SLEEVE (2.38" X 45") 110-134 4 WORM CLAMP (2.062" TO 2.750") 150-2642 1 HYD MOTOR (PISTON) 1600CC 106-949 4 WASHER (3/4", HARDENED) 105-953 2 WASHER (3/4"-NC)
REMARKS
TORQUE TO 45 FT LBS
NOT SHOWN:
214-630 117-327
1 1
SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231")
MACH 1 UNITS MACH 1 UNITS
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
02
ID0430070
236
ROTATION MOTOR HYDRAULICS WITH SPIKE RELIEF BEGINS WITH S/N: CMWJT100_____, CMWAT100_____
15 5
7 8 16
1
15
18 17
7 14
5 7
13 10
11 14 9 3
6
04
2 4
19 12
"D "C" "
ID0447469
237
ROTATION MOTOR HYDRAULICS WITH SPIKE RELIEF BEGINS WITH S/N: CMWJT100_____, CMWAT100_____ REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
514-144 1 105-159 4 105-111 4 150-2620 1 515-732 1 301-3240 150-1838 2 105-953 2 514-374 1 149-995 1 159-933 1 106-098 2 106-204 4 157-078 2 117-568 2 117-651 1 157-261 1 150-2642 1 106-949 4
DESCRIPTION
REDUCER (16O-20OF) CAM WASHER (1/2") BOLT (1/2-NC X 4") RELIEF VALVE ASSY, 4300 PSI HOSE (16OFX90-40M"-6000) CABLE TRAY BRACKET HOSE (20OFX90M-67"-6000) WASHER (3/4"-NC) CONNECTOR (20S-16O45) HEAD FLANGE (20HFL-16SF) CONNECTOR (20S-20O45) FLG BOLT (3/4-NC X 2", GD8) BOLT (1/2-NC X 1-1/2", SOC) O-RING (222 D90) ABRASION SLEEVE (2.38" X 66") ABRASION SLEEVE (2.38" X 45") TEE (16S-20O-20O) HYD MOTOR (PISTON) 1600CC WASHER (3/4", HARDENED)
REMARKS
SEE FOOTNOTES 1 & 2
NOT SHOWN:
214-630 1 117-327 1 500-3195 1
SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231") SPIKE RELIFE KIT
MACH 1 UNITS MACH 1 UNITS INCLUDES REF NO.'S 1-4,5(1X),9,11,16(1X) & 17
FOOTNOTES:
1. WHEN INSTALLING RELIEF VALVE ASSY, 150-2620, SET RELIEF CARTRIDGE SETTING TO 4300 PSI BY ROTATING THE ADJUSMENT SCREW AN ADDITIONAL 3/4 OF A TURN CLOCKWISE. THE CARTRIDGE IN THIS ASSY COMES PRESET AT 3800 PSI. 2. USE SERVICE PART 500-2513 RELIEF VALVE CARTRIDGE. WHEN REPLACING CARTRIDGE ONLY, SET CARTRIDGE TO 4300 PSI BY ROTATING THE ADJUSTMENT SCREW AN ADDITIONAL 3-1/3 TURNS CLOCKWISE. CARTRIDGE COMES PRESET AT 1000 PSI.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
04
ID0447469
238
ROTATION MOTOR HYDRAULICS
ENDS WITH S/N: CMWJT100____, CMWAT100____ 16 8
20 7
17
10
11 9
14 15 19 13 15
10 11 14
12
12
18 3
"D "C" "
3 1
18 2 2 4 1
4
6
"C "
5
"D "
FR ON T 05
ID0226469
239
ROTATION MOTOR HYDRAULICS
ENDS WITH S/N: CMWJT100____, CMWAT100____ REF PART NO. NUMBER
1. 2. 3. 4.
5. 6. 7.
8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
QTY
514-178 2 150-2708 2 104-1340 2 159-436 2 105-066 8 157-078 2 105-070 8 516-033 301-3240 300-5454 149-397 191-212 217-745 149-479 1 150-2909 1 514-244 2 149-995 2 514-422 2 106-098 2 106-204 8 157-078 2 117-668 1 117-651 1 110-134 4 106-949 4 105-953 2
DESCRIPTION
BK CONNECTOR (20O-20O90BK) HOSE (20OFX-20FL45-333"-6000) ABRASION SLEEVE (2.54" X 333") SPLIT FLANGE (20SF, SOLD PER SET) BOLT (1/2-NC X 1-3/4") O-RING (222 D90) LOCK WASHER (.500") SELECTOR VALVE DIVERTER CABLE TRAY BRACKET CABLE TRAY BRACKET HYD MOTOR (PISTON) SEAL REPAIR KIT CONTROL SOLENOID HOSE (20OFX90S-45"-6000) HOSE (20OFX90S-42"-6000) CONNECTOR (16S-20O90) HEAD FLANGE (20HFL-16SF) CONNECTOR (20O-20OFX90) FLG BOLT (3/4-NC X 2", GD8) BOLT (1/2-NC X 1-1/2", SOC) O-RING (222 D90) ABRASION SLEEVE (2.38" X 42") ABRASION SLEEVE (2.38" X 45") WORM CLAMP (2.062" TO 2.750") WASHER (3/4", HARDENED) WASHER (3/4"-NC)
REMARKS
TORQUE TO 45 FT/LBS
OBSOLETE
NOT SHOWN:
214-630 117-327
1 1
SPINDLE HARNESS ABRASION SLEEVE (1.59" X 231")
MACH 1 UNITS MACH 1 UNITS
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05
ID0226469
240
THRUST PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4
11 2
1
F
B
E
A
B
A 2
9
9
8 10
5 9
14 3 4
13
5 6 6 12 12
7
02
ID0333820
241
THRUST PUMP HYDRAULICS JT/AT100 TIER 4i & TIER 4 REF PART NO. NUMBER
QTY
1. 516-033 2. 159-436 105-066 105-070 157-078 3. 105-224 4. 150-3317 5. 154-287 6. 514-245 7. 149-902 8. 159-926 9. 111-008 10. 322-362 11. 105-829 12. 157-029 13. 105-918 14. 106-388
1 2 4 4 1 8 1 2 2 1 4 4 4 2 8 8
DESCRIPTION
SELECTOR VALVE DIVERTER SPLIT FLANGE (20SF, SET) BOLT (1/2-NC X 1-3/4") LOCK WASHER (1/2") O-RING (222 D90) BOLT (1/4-NC X 2-1/2") HOSE (16OFX-20FLH90S-69"-6000) CONNECTOR (16S-16O90) HEAD FLANGE (16HFL-16SF) HYDRAULIC PUMP (100CC) HOSE (16OFX-20FS90-71"-6000) BOLT-ON CLAMP (1.5",SOLD PER SET) BACKUP SPACER FLG LK BOLT (1/2-NC X 1") O-RING (219 D90) BOLT (7/16-NC X 1-1/2", SOC) WASHER (M6)
REMARKS
TORQUE TO 45 FT. LB.
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0333820
242
THRUST MOTOR HYDRAULICS
16
16 6
5
1
12
3
2
2 5
11
8 10 7
4
3
6
16
9
13
12
15 14
04
9
16
ID0222961
243
THRUST MOTOR HYDRAULICS REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
150-2129 150-1447 154-269 154-419 154-290 154-287 105-1338 117-454 105-1336 150-2076 515-363 150-2844 150-2797 150-2797 159-436 111-011
QTY
2 2 2 2 2 2 1 1 2 1 1 1 1 1 2 4
DESCRIPTION
SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF) CHECK VALVE (-08M, 40 PSI) CONNECTOR (12S-12O) BK CONNECTOR (16O-16O90BK) UNION (16O-16OFX90) CONNECTOR (16S-16O90) ABRASION SLEEVE (2.07" x 39") ABRASION SLEEVE (2.07" X 50") ABRASION SLEEVE (2.07" X 302") VALVE SERIES PARALLEL HOSE (16OFX45-45"-6000) HOSE (16OFX-36"-5000) HOSE (16OFX-20FLH100 302"-5000) HOSE (16OFX-20FLH100 302"-5000) SPLIT FLANGE (20SFL, SET) WORM CLAMP (1" TO 1-3/4")
REMARKS
TORQUE TO 45 FT/LBS
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0222961
244
THRUST DRIVE HYDRAULICS
(6 WAY SELECTOR) BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059
18 17 Q
TO VALVE SERIES PARALLEL
3
4
16
19
6
5
12 16
TO VALVE SERIES PARALLEL
P
11
TO MOTOR F
TO MOTOR E
12
1
21 S TO RETURN MANIFOLD
TO CARRIAGE MANIFOLD Y
8
2 FLOW
15
11 7
9
N TO VALVE SERIES PARALLEL
11
16
20
10
15 V TO VALVE SERIES PARALLEL
14 13
01
ID0359895
245
THRUST DRIVE HYDRAULICS
(6 WAY SELECTOR) BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
150-1408 116-811 150-2688 150-2684 153-365 150-2683 515-148 515-179 159-131 514-295 154-367 154-286 150-2168 150-2173 149-814 154-457 117-707 117-686 117-655 154-384 515-065
QTY
1 1 1 1 1 1 1 1 1 1 3 2 1 1 2 3 1 1 1 1 1
DESCRIPTION
6-WAY SELECTOR HOSE (06OFX90-40"-3000) HOSE (12OFX90M-53"-5000) HOSE (12OFX45-42"-5000) HOSE (06OFX90-40"-3000) HOSE (12OFX90S-38"-5000) HOSE (04OFX90-10"-3000) HOSE (04OFX90-11"-3000) FLOW CHECK (06S-06O) CONNECTOR (12O-16S9006SF06SF) CONNECTOR (12O-16S) CONNECTOR (12O-16S90) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) BRANCH TEE (04S-04O-04O) UNION (12O-12OFX90) ABRASION SLEEVE (1.59" X 56") ABRASION SLEEVE (1.75" X 43") ABRASION SLEEVE (1.59" X 38") PLUG (06S) HOSE (04OFX90S-14"-3000)
REMARKS
SEE FOOTNOTE 1 FOR SEAL KIT & SPRING
NOT SHOWN:
FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING
NOTE:
01
ID0359895
246
THRUST DRIVE HYDRAULICS (VALVE SERIES PARALLEL)
24 TO MOTOR
11
C
TO RETURN MANIFOLD
TO MOTOR A 27
23
R
22
TO MOTOR
B N TO 6 WAY SELECTOR
12
14
4
9
TO MOTOR D
25
2
6
17
5
26
18
21
TO 6 WAY P SELECTOR
1
15 10
TO 6 WAY SELECTOR
6
26 V
18
8
3
13
7
16
2 T
TO RETURN MANIFOLD
19
20
Q TO 6 WAY SELECTOR
U
TO CARRIAGE MANIFOLD LOW PRESSURE RETURN
05
ID0212832
247
THRUST DRIVE HYDRAULICS (VALVE SERIES PARALLEL) REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
150-2076 150-1447 149-814 154-367 154-252 154-286 150-2129 150-2173 150-2685 150-2686 150-2689 150-2687 150-2688 154-943 153-365 515-175 515-179 154-269 150-2690 117-707 115-903 117-655 115-938 117-603 155-130 154-287 154-457
QTY
1 2 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1
DESCRIPTION
VALVE SERIES PARALLEL CHECK VALVE (-08M, 40 PSI) BRANCH TEE (04S-04O-04O) CONNECTOR (12O-16S) CONNECTOR (04S-04O90) CONNECTOR (12O-16S90) SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF) HYDRAULIC LINE (-12) HOSE (12OFX45-38"-5000) HOSE (12OFX45-51"-5000) HOSE (12OFX90L-61"-5000) HOSE (12OFX90L-66"-5000) HOSE (12OFX90M-53"-5000) HOSE (08OFX45-30"-3000) HOSE (06OFX90-40"-3000) HOSE (04OFX90-16"-3000) HOSE (04OFX90-11"-3000) CONNECTOR (12S-12O) HOSE (08OFX90M-28"-4000) ABRASION SLEEVE (1.59" X 56") ABRASION SLEEVE (1.59" X 50"") ABRASION SLEEVE (1.59" X 38") ABRASION SLEEVE (1.59" X 66") ABRASION SLEEVE (1.59" X 62"") PLUG (06S) CONNECTOR (16S-16O90) UNION (12O-12OFX90)
REMARKS
SEE FOOTNOTE 1 FOR SEAL KIT & SPRING
NOT SHOWN:
FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING
NOTE:
05
ID0212832
248
THRUST DRIVE HYDRAULICS (MOTOR & BRAKE)
TO 6 WAY SELECTOR TO VALVE SERIES PARALLEL 12 7
E F
29
8
A
18
32
D
11 30
26
C
31
13
B
16
22
17 28
21
20
6 27
3
6
23 24
2
19
5
9 4 10 L
31
15
25
M
K
14
J
1
H I
G TO CARRIAGE MANIFOLD TO RETURN MANIFOLD 05
ID0212941
249
THRUST DRIVE HYDRAULICS (MOTOR & BRAKE) REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
160-1074 150-3287 154-273 154-298 154-301 154-252 150-2244 154-315 154-372 150-2246 150-2165 150-2153 150-2154 150-2167 150-2683 150-2684 150-2685 150-2686 154-783 154-783 154-783 154-783 154-783 154-783 154-652 150-2689 150-2687 117-603 115-903 117-686 117-655 115-938
QTY
1 6 3 3 6 7 3 3 3 3 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
DESCRIPTION
THRUST DRIVE GEARBOX W/BRAKE HYD MOTOR CONNECTOR (10S-12O90) CONNECTOR (10S-10O90) CONNECTOR (10S-10O) CONNECTOR (04S-04O90) CONNECTOR (12OF-12O-10O SPECIAL) UNION (10O-10OFX90) UNION (10S-10OFX90) TEE (10FS-10O-12O) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) HOSE (12OFX90S-38"-5000) HOSE (12OFX45-42"-5000) HOSE (12OFX45-38"-5000) HOSE (12OFX45-51"-5000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX-24"-3000) HOSE (04OFX90S-20"-3000) HOSE (12OFX90L-61"-5000) HOSE (12OFX90L-66"-5000) ABRASION SLEEVE (1.59" X 62"") ABRASION SLEEVE (1.59" X 50"") ABRASION SLEEVE (1.75" X 43") ABRASION SLEEVE (1.59" X 38") ABRASION SLEEVE (1.59" X 66")
REMARKS
SEE FOOTNOTE 1 FOR SEAL KIT & FOOTNOTE 2 FOR S/N BREAK
NOT SHOWN:
FOOTNOTES:
1. 500-1269 - SEAL KIT 2. 150-3287 IS A REPLACEMENT FOR HYD MOTOR 158-270 S/N BREAKS ARE AS FOLLOWS: JT100 ENDS WITH S/N: CMWJT100AB0000053 BEGINS WITH S/N: CMWJT100LB0000054 AT100 ENDS WITH S/N: CMWAT100CB0000012 BEGINS WITH S/N: CMWAT100TB0000013 NOTE:
05
ID0212941
250
THRUST DRIVE HYDRAULICS (RETURN MANIFOLD)
2 TO VALVE SERIES PARALLEL 13 R
1 7
14 5
8 4
10
12 S
6
3 11
15
TO 6 WAY SELECTOR
18
21 I
J
L
17
T 16
9
TO MOTOR CASE DRAIN
08
19
20 H
M
K
TO MOTOR CASE DRAIN
TO SERIES PARALLEL VALVE
TO BULKHEAD ON HOSE TRACK SUPPORT
ID0212904
251
THRUST DRIVE HYDRAULICS (RETURN MANIFOLD) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 RETURN MANIFOLD 1 RELIEF VALVE 1 CONNECTOR (06S-06O90) 3 CONNECTOR (04S-04O90) 1 CONNECTOR (06S-06O45) 3 CONNECTOR (04S-04O) 1 CONNECTOR (06S-08090) 1 CONNECTOR (06S-08O) 1 HOSE (06OFX90M-40"-3000) 2 ABRASION SLEEVE (1.25" X 44") 1 UNION RUN TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 HOSE (08OFX45-30"-3000) 1 HOSE (06OFX90-40"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (08OFX90M-28"-4000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-24"-3000)
150-2667 150-2252 154-342 154-252 154-224 154-278 154-253 154-246 150-2367 117-189 154-265 159-156 154-943 116-811 154-783 154-783 150-2690 154-783 154-783 154-783 154-783
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
08
ID0212904
252
THRUST DRIVE HYDRAULICS
CARRIAGE MANIFOLD BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059
TO 6 WAY SELECTOR 6
1
TO 6 WAY SELECTOR
15 3
TO ROTATION MOTOR, FRONT
7
2 2 FLOW
14 13
17
12
19 4
8 11
18 5
10 9
16 15
TO THRUST BRAKE TO ROTATION (SPINDLE) BRAKE
TO VALVE SERIES PARALLEL
20 TO PILOT VALVE PORT "T" TO BULKHEAD FITTING ABOVE PILOT VALVE
05
ID0359909
253
THRUST DRIVE HYDRAULICS
CARRIAGE MANIFOLD BEGINS WITH S/N: CMWJT100EE0000188, CMWAT100EE0000059 REF PART NO. NUMBER
QTY
1 159-554 2 154-252 3 154-278 4 154-316 5 515-175 6 515-148 7 154-265 8 158-813 9 154-348 10 514-409 11 155-705 12 158-661 13 154-220 14 515-065 15 515-030 16 154-373 17 154-652 18 150-2702 19 150-2703 20 117-331
1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
DESCRIPTION
MANIFOLD (3-SP) CONNECTOR (04S-04O90) CONNECTOR (04S-04O) RUN TEE (04S-04O-04O) HOSE (04OFX90-16"-3000) HOSE (04OFX90-10"-3000) UNION RUN TEE (04OFX-04O-04O) CHECK VALVE (06S-06O) UN BR TEE (06OFX-06O-06O) UNION (06J-06OFX) O-RING (906 D90) HYD CONTROL VALVE CONNECTOR (04O-06S) HOSE (04OFX90S-14"-3000) HOSE (04OFX90S-64"-3000) REDUCER (04O-06OF) HOSE (04OFX-20"-3000) HOSE (04OFX90S-321"-3000) HOSE (04OFX90L-328"-3000) ABRASION SLEEVE (1.75" X 314")
REMARKS
SERVICE PARTS: REFER NOT SHOWN SECTION
SEE FOOTNOTE 1
SEE FOOTNOTE 1
NOT SHOWN:
499-446 214-491 -
CARTRIDGE VALVE COIL
FOOTNOTES:
1. USE 515-030 WHEN WITH LARGER GEARBOX
NOTE:
05
ID0359909
254
CASE DRAIN HYDRAULICS
45
ROTATION MOTOR BEGINS WITH S/N CMWJT100PD000131
32
44
29 1
16
37
35 23 17 38 41 3
22
34
39 40
26 36 4
TO THRUST DRIVE RETURN MANIFOLD (L)
42
FROM CARRIAGE MANIFOLD
5 28
18
6 8
27
7
9
19
30
8 33
8 24 8 10
31 43
25 TO RELIEF VALVE
5 MAIN FRAME
2
8 7 15
8 11
7 11
14
20 21
12 11 13
12
21
11
06
13
ID0305923
255
CASE DRAIN HYDRAULICS
ROTATION MOTOR BEGINS WITH S/N CMWJT100PD000131 REF PART NO. NUMBER
1. 2. 3.
QTY
150-1836 1 106-387 2 301-3240 300-5454 4. 156-482 1 5. 150-2704 1 6. 107-196 2 7. 322-289 3 8. 110-573 4 9. 150-2800 1 10. 156-135 1 11. 111-011 4 12. 116-094 AR 13. 155-230 2 14. 159-414 15. 105-106 4 16. 149-397 191-212 217-745 502-172 17. 154-270 1 18. 105-1337 1 19. 157-017 1 20. 110-332 2 21. 107-001 2 22. 115-755 1 23. 154-457 1 24. 154-459 1 25. 154-271 1 26. 150-2367 1 27. 154-334 1 28. 110-353 1 29. 154-265 1 30. 105-1796 1 31. 150-3888 1 32. 159-159 1 33. 154-344 1 34. 154-229 1 35. 515-030 1 36. 117-189 1 37. 154-252 1 38. 160-458 1 39. 155-193 1 40. 154-466 1 41. 150-2026 1 42. 154-276 1 43. 150-3054 1 44. 150-3051 2 45. 214-668 1
DESCRIPTION
HOSE (12OFX90L-60"-2250) FLG LOCKNUT (M10-1.50) CABLE TRAY BRACKET CABLE TRAY BRACKET BK CONNECTOR (12O-12O90BK) HOSE (12OFX-424"-3000) BOLT (1/4-NC X 3") BACKUP (BOLT-ON) BOLT-ON CLAMP (1", SOLD PER SET) HYD LINE (-16) HYD LINE (-16) WORM CLAMP (1" TO 1-3/4") BULK HOSE (1", SOLD PER 1") S/O COUPLER (16S-16H45) CASE DRAIN MANIFOLD BOLT (1/4-NC X 2") HYD MOTOR (PISTON) SEAL REPAIR KIT CONTROL SOLENOID SPEED SENSOR CONNECTOR (12S-12O90) ABRASION SLEEVE (1.75" X 425") O-RING (018 D90) BOLT-ON CLAMP (1-5/8") FLG LK SCREW (M10-1.50 X 25mm) ABRASION SLEEVE (1.59" X 60") UNION (12O-12OFX90) REDUCER STEM (06O) REDUCER NUT (12OF) HOSE (06OFX90M-40"-3000) CAP (12OF) WORM CLAMP (3/4" TO 1-1/2") UNION RUM TEE (04OFX-04O-04O) ABRASION SLEEVE (1.25" X 384") HOSE (06OFX90S-383"-3000) QDC ADAPTER (02-04OF) UN RUM TEE (06PFX-06O-06O) BK CONNECTOR (06O-06O90BK) HOSE (04OFX90S-64"-3000) ABRASION SLEEVE (1.25" X 44") CONNECTOR (04S-04O90) MODULAR BREAK REDUCER (10S-08SF) CONNECTOR (08S-08S) RELIEF VALVE CONNECTOR (04O-08S90) HOSE (06OFX45-14"-3000) FLUSHING STOP SPEED SENSOR
REMARKS
USE 2 @ 9.5"
O-RING FOR SPEED SENSOR IS 500-1936
NOT SHOWN: FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06
ID0305923
256
INNER ROTATION PLUMBING
11 27 22 28
38
40 35
12
10
18
1 19
5 2
26
22
22
42
9 30
4
37
3 29
25
17
9
31
30
22
41 32
7
24 34
36 21 20
06
39
11
33 16
8
15 13 6
23 14
ID0237589
257
INNER ROTATION PLUMBING REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
1 HYDRAULIC MOTOR 1 ANCHOR FLANGE 20HF-20SF 1 SPLIT FLANGE (20SF, SET) 1 CONNECTOR (06S-08O) 1 CONNECTOR (20S-20O90) 1 REDUCER (06S-04SF) 2 REDUCER (16O-20OF) 2 BK CONNECTOR (20O-20O90BK-04SF) 4 BK CONNECTOR (20O-20OBK) 1 BK CONNECTOR (08O-08O90BK) 2 BK CONNECTOR (20O-20O45) 1 BK CONNECTOR (08O) 1 RUN TEE (04S-04O-06SF) 1 PRESSURE TRANSDUCER (6000 PSI) 1 QDC ADAPTER (02-040F) 1 QDC ADAPTER (02-04S) 1 BRACKET 1 BULKHEAD BRACKET 1 BULKHEAD BRACKET 1 BULKHEAD BRACKET 2 FLG LOCKNUT (M10-1.50) 12 WORM CLAMP (2.062" TO 2.750") 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 HOSE (16OFX90S-42"-4000) 1 HOSE (08OFX90S-35"-3000) 1 HOSE (20OFX-271"-4000) 1 HOSE (20OFX90M-49"-4000) 1 HOSE (20OFX-20OFX 227"-4000) 2 HOSE (20OFX 20OFX 66" 4000) 1 HOSE (20OFX20FLH-21.5"-4000) 1 HOSE (08OFX45-92"-3000) 1 HOSE (20OFX-125"-4000) 1 HOSE (20OFX-125"-4000) 1 HOSE (04OFX90M-312"-4000) 1 HOSE (16OFX-38"-4000) 1 ABRASION SLEEVE (2.38" X 252") 1 ABRASION SLEEVE (2.38" X 48") 1 ABRASION SLEEVE (2.38" X 24") 1 ABRASION SLEEVE (1.25" X 315") 1 ABRASOIN SLEEVE (2.54" x 275") 2 ABRASION SLEEVE (2.38" X 66")
153-612 150-2819 159-036 154-246 514-095 155-254 514-144 150-2815 514-096 154-396 153-395 154-390 150-1005 214-569 159-156 159-154 300-9431 300-9811 300-9610 300-8716 106-387 110-134 106-724 106-162 150-2828 150-2825 150-2823 150-2850 150-2839 150-2369 150-2371 150-2826 150-2822 150-2822 150-2824 150-2827 115-448 117-696 115-932 105-1335 117-1024 117-568
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
OBSOLETE; SUPERSEDED BY 150-4924
SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1 USE 191-263 SEAL KIT 2. USE 105-3020 NOTE:
06
ID0237589
258
INNER ROTATION PLUMBING (HIGH CAPACITY MUD PUMP)
9
28
37
30
14
33
31 21
17
27
19
7
13 32
23 34 18
26
24 22
12 38
35
15
28 41
20
25
41
36
16 TO TANK RETURN
TO LOAD SENSE VALVE
10 8 11
34
33 35 29
1
5 3
4
2 6
07
ID0302342
259
INNER ROTATION PLUMBING (HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER
QTY
1 2 3 4* 5 6 7 8 9 10 11 12* 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
2 BK CONNECTOR (20O-20O90BK-04SF) 1 RUN TEE (04S-04O-06SF) 1 QDC ADAPTER (02-040F) 1 TRANSDUCER, 6KPSI 1 QDC ADAPTER (02-04S) 1 REDUCER (06S-04SF) 1 HOSE (08OFX45-92"-3000) 2 FLG LOCKNUT (M10-1.50) 11 WORM CLAMP (2.062" TO 2.750") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M10-1.50 X 25MM) 1 HYDRAULIC MOTOR 1 ANCHOR FLANGE 20HF-20SF 1 CONNECTOR (20S-20O90) 2 BULKHEAD BRACKET 4 BK CONNECTOR (20O-20OBK) 1 BK CONNECTOR (08O-08O90BK) 1 CONNECTOR (06S-08O) 1 BK CONNECTOR (08O) 1 BRACKET 2 BK CONNECTOR (20O-20O45) 1 BULKHEAD BRACKET 4 CARRIAGE BOLT(3/8-NC X 1-1/4") 4 FLG LOCKNUT (3/8-NC) 1 ABRASION SLEEVE (2.38" X 252") 1 ABRASION SLEEVE (2.38" X 24") 1 ABRASION SLEEVE (1.25" X 315") 3 ABRASION SLEEVE (2.38" X 66") 1 BULKHEAD BRACKET 1 UNION (08O-08OFX90) 1 HOSE (20OFX90L-55"-4000) 1 HOSE (08OFX90S-47"-3000) 1 HOSE (04OFX90M-312"-4000) 1 HOSE (20OFX20FLH-21.5"-4000) 1 SPLIT FLANGE (20SF, SET)
150-2815 150-1005 159-156 150-4924 159-154 155-254 150-2826 106-387 110-134 106-162 106-724 153-612 150-2819 514-095 300-9811 514-096 154-396 154-246 154-390 300-9431 153-395 300-9610 105-249 105-834 115-448 115-932 105-1335 117-568 301-3877 154-256 150-3869 150-2352 150-2824 150-2371 159-036
DESCRIPTION
REMARKS
OBSOLETE; SUPERSEDE WITH 150-4924
SEE FOOTNOTE 1
SEE FOOTNOTE 2
INCLUDES BOLTS 105-1509, WASHERS 105-073 AND O-RING 157-078. NOT SHOWN:
FOOTNOTES:
1 USE 191-263 SEAL KIT 2. USE 105-3020 NOTE:
07
ID0302342
260
OIL COOLER HYDRAULICS JT100 TIER 4
70
29 6 2
58
1 37 33
65
18
30
53
55 8
5 17 54
69
3
65
1 5 32
2
55
56
31
4
21
65
62
34
7
24 64 22 67
9 12 11 13 14 15
63
19 63
27
50
72
39 59
70
45 35
10
46
41
26 68 27
40 44
36
57
6
29
71
16 25
66
28
60
48
61 47
42
38
43
27
49 20
26 51
01
27
52
23
ID0382019
261
OIL COOLER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER
QTY
DESCRIPTION
1 111-008 4 BOLT-ON CLAMP (1-1/2", SET) 2 322-362 6 BACKUP SPACER 3 105-095 4 WASHER (1/4") 4 105-297 4 BOLT (1/4-NC X 3-1/4") 5 105-832 16 FLG LOCKNUT (1/4-NC) 6 107-196 10 BOLT (1/4-NC X 3.0, GD5) 7 153-792 2 FILTER ELEMENT (10 MICRON) 8 111-028 2 T-BOLT CLAMP (1.75"-2.00") 9 159-414 1 CASE DRAIN MANIFOLD 10 106-206 2 SCREW (M10-1.50 X 90MM) 11 106-390 2 WASHER (M10) 12 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 13 514-353 1 REDUCER (20S-16SF) 14 514-131 1 CONNECTOR (16S-16S) 15 158-693 1 FLOW CHECK (16SF-16SF) 16 154-383 1 PLUG (04S) 17 159-411 1 DUAL FILTER ELEMENT MOUNT 18 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 19 110-573 4 BOLT-ON CLAMP (1",SOLD PER SET) 20 150-4578 1 S/O TEE (16H-12H-16H) 21 300-2394 1 WELDMENT, HYDRAULIC TANK 22 154-334 1 PLUG (16O) 23 116-636 1 BULK HOSE (3/4", SOLD PER FT) 24 322-289 3 BACKUP (BOLT-ON) 25 105-106 4 BOLT (1/4-NC X 2") 26 155-230 3 S/O COUPLER (16S-16H45) 27 111-011 9 WORM CLAMP (1" TO 1-3/4") 28 195-2079 1 COOLER 29 150-4330 2 CONNECTOR (20S-24O) 30 150-4335 1 HYDRAULIC LINE (-24) 31 150-4339 1 HYDRAULIC LINE (-24) 32 301-9595 1 HARDLINE BRACKET 33 301-9594 1 HARDLINE BRACKET 34 150-4348 1 CONNECTOR (20S-24O90, 04S) 35 150-4342 2 CONNECTOR (24S-24O) 36 150-4341 1 MANIFOLD 37 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 38 106-386 7 FLG LOCKNUT (M8-1.25)
REMARKS
USE 1 @ 120"
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0382019
262
OIL COOLER HYDRAULICS JT100 TIER 4 REF PART NO. NUMBER
QTY
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
2 U-BOLT (5/16-NC X 2") 4 LOCKNUT (5/16-NC) 1 CONNECTOR (16S-20O) 1 CONNECTOR (20S-20O45) 1 BRACE 8 WASHER (M8) 4 BOLT (M8-1.25 X 110MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 1 SO COUPLER (16S-20H45) 1 BULK HOSE (1", SOLD PER 1") 2 BLT-ON CLP(1.25",SOLD PER SET) 1 BULK HOSE (1", SOLD PER 1") 1 WORM CLAMP (1/2" TO 1-1/4") 1 MOUNT BRACKET 1 CONNECTOR (24S-24O90) 2 S/O COUPLER (24S-24H90) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 HYD LINE (-16) 1 HOSE (24OFX90S-27.5"-150) 1 HOSE (24OFX90S-44"-150) 1 HOSE (24OFX45-63"-150) 1 HOSE (20OFX90M-20"-200) 1 HOSE (24OFX90M-29.5"-150) 2 BULK HOSE (1", SOLD PER 1") 1 UNION RUN TEE (16OFX-16O-16O) 3 O-RING (029 D90) 1 HYD LINE (-20) 1 HYD LINE (-16) 1 BULK HOSE (1-14", SOLD PER IN) 1 ABRASION SLEEVE (2.54" X 24") 2 ABRASION SLEEVE (2.54" X 18") 1 ABRASION SLEEVE (2.54" X 36") 1 ABRASION SLEEVE (2.54" X 54")
195-910 105-089 514-094 159-933 301-9393 106-389 106-128 106-383 106-387 115-281 116-094 110-852 116-094 110-026 301-7257 156-995 514-135 116-588 150-2800 150-4334 150-4344 150-4345 150-4347 150-4349 116-094 154-409 157-130 150-4096 156-135 115-373 105-2078 105-2079 115-681 115-899
DESCRIPTION
REMARKS
USE 1 @ 30" USE 1 @ 80"
USE 64.5"
USE 9.5"
USE 9.5"
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0382019
263
264
OIL COOLER HYDRAULICS AT100 TIER 4
70
29 6 2
58
1 37 33
65
18
30
53
55 8
28
5 17 54
56
69
3
65
1 5 32
2
31
4 65 62
34
7
25 9 12 11 13 15
24 64
63
19
67
63
27
50
21 22
20
68
72
39 59
70
45 35
10
46
41
26
66
40 44
36
57
6
29
71
16
42
60
61 47
27
38
43
14 23 49
8
52
48 51
50 3
02
27
2
ID0370979
265
OIL COOLER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
4 BOLT-ON CLAMP (1-1/2", SET) 8 BACKUP SPACER 8 WASHER (1/4") 4 BOLT (1/4-NC X 3-1/4") 16 FLG LOCKNUT (1/4-NC) 10 BOLT (1/4-NC X 3.0, GD5) 2 FILTER ELEMENT (10 MICRON) 4 T-BOLT CLAMP (1.75"-2.00") 1 CASE DRAIN MANIFOLD 2 SCREW (M10-1.50 X 90MM) 2 WASHER (M10) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 REDUCER (20S-16SF) 2 CONNECTOR (16S-16S) 1 FLOW CHECK (16SF-16SF) 1 PLUG (04S) 1 DUAL FILTER ELEMENT MOUNT 4 FLG LK BOLT (3/8-NC X 3/4) 4 BOLT-ON CLAMP (1",SOLD PER SET) 1 CONNECTOR (16S-16O45) 1 FLOW CHECK (16SF-16SF) 1 S/O BRANCH TEE (16SF-24H-24H) 1 BULK HOSE (1-1/2", SOLD PER FT) 3 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 2") 2 S/O COUPLER (16S-16H45) 8 WORM CLAMP (1" TO 1-3/4") 1 COOLER 2 CONNECTOR (20S-24O) 1 HYDRAULIC LINE (-24) 1 HYDRAULIC LINE (-24) 1 HARDLINE BRACKET 1 HARDLINE BRACKET 1 CONNECTOR (20S-24O90, 04S) 2 CONNECTOR (24S-24O) 1 MANIFOLD 2 FLG LK SCREW (M8-1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25)
111-008 322-362 105-095 105-297 105-832 107-196 153-792 111-028 159-414 106-206 106-390 105-894 514-353 514-131 158-693 154-383 159-411 105-825 110-573 154-388 153-436 150-3500 116-588 322-289 105-106 155-230 111-011 195-2079 150-4330 150-4335 150-4339 301-9595 301-9594 150-4348 150-4342 150-4341 106-381 106-386
DESCRIPTION
REMARKS
USE 27"
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370979
266
OIL COOLER HYDRAULICS AT100 TIER 4 REF PART NO. NUMBER
QTY
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
2 U-BOLT (5/16-NC X 2") 4 LOCKNUT (5/16-NC) 1 CONNECTOR (16S-20O) 1 CONNECTOR (20S-20O45) 1 BRACE 8 WASHER (M8) 4 BOLT (M8-1.25 X 110MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 2 SO COUPLER (16S-20H45) 1 HYDRAULIC LINE (-20) 4 BLT-ON CLP(1.25",SOLD PER SET) 4 BOLT (1/4-NC X 2-1/2") 1 BULK HOSE (1-1/4",SOLD PER IN) 1 MOUNT BRACKET 1 CONNECTOR (24S-24O90) 1 S/O COUPLER (24S-24H90) 1 BULK HOSE (1-1/2", SOLD PER FT) 1 HYD LINE (-16) 1 HOSE (24OFX90S-27.5"-150) 1 HOSE (24OFX90S-44"-150) 1 HOSE (24OFX45-63"-150) 1 HOSE (20OFX90M-20"-200) 1 HOSE (24OFX90M-29.5"-150) 2 BULK HOSE (1", SOLD PER 1") 1 UNION RUN TEE (16OFX-16O-16O) 3 O-RING (029 D90) 1 HYD LINE (-20) 1 HYD LINE (-16) 1 BULK HOSE (1-14", SOLD PER IN) 1 ABRASION SLEEVE (2.54" X 24") 2 ABRASION SLEEVE (2.54" X 18") 1 ABRASION SLEEVE (2.54" X 36") 1 ABRASION SLEEVE (2.54" X 54")
195-910 105-089 514-094 159-933 301-9393 106-389 106-128 106-383 106-387 115-281 150-4138 110-852 105-224 115-373 301-7257 156-995 514-135 116-588 150-2800 150-4334 150-4344 150-4345 150-4347 150-4349 116-094 154-409 157-130 150-4096 156-135 115-373 105-2078 105-2079 115-681 115-899
DESCRIPTION
REMARKS
USE 6"
USE 29"
USE 9.5"
USE 9.5"
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0370979
267
268
PILOT VALVE HYDRAULICS TO CHARGE FILTER OUT
18 35
38
33
34
20
1 19
3 31
2 4 36
5 9
17
P
13 8
T
14
12 6
5
30
7
21 30
11
D
A
9
32
8
10
C
22
15
7
23 39
1
B
16
3
MUD PUMP SOLENOID
29 37
28
TO CARRIAGE MANIFOLD (T)
04
27
TO CARRIAGE MANIFOLD (P)
24
25 26
ID0224292
269
PILOT VALVE HYDRAULICS REF PART NO. NUMBER
QTY
DESCRIPTION
1. 115-153 2 PLUG (04N, SQ) 2. 516-033 1 SELECTOR VALVE DIVERTER 3. 159-426 - SPRING OFFSET KIT 4. 154-482 1 CONNECTOR (04N-04O90) 5. 154-265 2 UNION RUN TEE (04OFX-04O-04O) 6. 117-676 2 ABRASION SLEEVE (1" X 30") 7. 154-727 2 HYD HOSE (04OFX90-30"-3000) 8. 515-041 2 HYD HOSE (04OFX90-20"-3000) 9. 514-005 2 CONNECTOR (04O-06N) 10. 154-339 1 CONNECTOR (04N-04O) 11. 154-379 1 UN BR TEE (04OFX-04O-04O) 12. 117-672 2 ABRASION SLEEVE (1" X 20") 13. 106-332 2 SCREW (M10-1.50 X 70MM) 14. 154-278 1 CONNECTOR (04S-04O) 15. 150-2702 1 HOSE (04OFX90S-321"-3000) 16. 516-033 1 SELECTOR VALVE DIVERTER 17. 159-194 1 CHARGE MANIFOLD 18. 106-387 2 FLG LOCKNUT (M10-1.50) 19. 105-829 8 FLG LK BOLT (1/2-NC X 1") 20. 150-2703 1 HOSE (04OFX90L-328"-3000) 21. 154-964 1 HYD HOSE (04OFX90-70"-3000) 22. 154-670 1 HYD HOSE (04OFX-70"-3000) 23. 117-702 2 ABRASION SLEEVE (1" X 68") 24. 154-279 1 CONNECTOR (08O-10S) 25. 154-272 1 REDUCER NUT (08OF) 26. 154-248 1 REDUCER STEM (04O) 27. 154-230 1 BRANCH TEE (06S-04O-04O) 28. 300-2394 - WELDMENT, HYDRAULIC TANK, JT 29. 149-901 - HYDRAULIC PUMP (130 CC) 30. 154-316 2 RUN TEE (04S-04O-04O) 31. 106-397 4 WASHER (M12, HARDENED) 32. 149-482 - HOSE (04OFX90S-217"-3000) 33. 300-8145 1 BULKHEAD BRACKET 34. 154-275 1 BK CONNECTOR (04O-04OBK) 35. 150-1663 1 HOSE (04OFX45-105"-3000) 36. 155-125 1 PLUG (04S) 37. 117-331 1 ABRASION SLEEVE (1.75" X 314") 38. 300-9811 1 BULKHEAD BRACKET 39. 117-988 1 ABRASION SLEEVE (1.00" X 216")
REMARKS
SEE FOOTNOTE #1
FOR "JT" USE
FOR "AT" USE
NOT SHOWN:
FOOTNOTES:
1.
ROTATE "D" TO BE IN LINE WITH FITTING
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0224292
270
CHARGE MANIFOLD
2
3 1
07
ID0075349
271
CHARGE MANIFOLD REF PART NO. NUMBER
1 2 3
159-194 159-149 158-636 110-264
QTY
DESCRIPTION
CHARGE MANIFOLD 1 MANIFOLD BLOCK 3 SOLENOID VALVE CARTRIDGE 4 EXPANDER PLUG (.275")
REMARKS
INCLUDES REF NO'S: 1-3 TORQUE TO 30 FT-LBS
NOT SHOWN:
500-756 217-770
SEAL REPAIR KIT SOLENOID COIL
FOOTNOTES:
NOTE:
07
ID0075349
272
AUXILIARY VALVE HYDRAULICS
JT/AT 100 TIER 4 BEGINS WITH S/N:DWPAT100PH0000082; DWPJT100CH0000216
23 15
TO PILOT PRESSURE FOR PIPE LOADER CONTROL VALVE TO INNER ROTATION CASE DRAIN 30
12
16
7 22 4
8
14
26
29
TO THRUST CHARGE PUMP L TO P OAD IPE ER 1 2 3
17
25 28
27
24 21
26
14
31
18
11
6
10
9
13 5 NE A R C TO TANK
20
19 02
ID0426238
273
AUXILIARY VALVE HYDRAULICS
JT/AT 100 TIER 4 BEGINS WITH S/N:DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
1 515-304 2 154-339 3 115-170 4 217-552 5 154-300 6 150-5087 7 117-312 8 154-298 154-399 9 515-735 10 154-252 11 150-4967 12 154-301 13 154-370 14 154-293 15 300-2394 300-8281 16 154-230 17 149-845 18 115-903 19 150-4021 20 153-068 21 155-484 22 154-986 23 111-046 24 154-255 25 154-310 26 154-312 27 154-311 28 154-318 29 154-315 30 150-2826 31 154-308
1 HOSE (04OFX90S-15"-5000) 1 CONNECTOR (04N-04O) 1 COLLAR (04NF) 1 PRESSURE GAUGE (6000 PSI) 1 CONNECTOR (10O-12S90) 1 HOSE (10OFX90L-52"-3000) 1 ABRASION SLEEVE (1.59" X 80") 1 CONNECTOR (10S-10O90) 1 CONNECTOR (10S-10O45) 1 HOSE (04OFX-22"-3000) 1 CONNECTOR (04S-04O90) - HYDRAULIC VALVE 8 SECTION, V20 1 CONNECTOR (10S-10O) 1 RUN TEE (12S-10O-10O) 2 BRANCH TEE (04S-04O-04O) 1 WELDMENT, HYDRAULIC TANK JT 1 WELDMENT, HYDRAULIC TANK AT 1 BRANCH TEE (06S-04O-04O) - REMOTE FILTRATION KIT (75/100) 1 ABRASION SLEEVE (1.59" X 50") - GEAR PUMP, 30/38CC 1 HOSE (10OFX45-24"-3000) 1 HOSE (04OFX-16"-3000) 1 HOSE (10OFX90-80"-3000) - LOCKING CAP (NON-VENTED) 1 UNION (04O-04OFX90) 2 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 1 REDUCER STEM (04O) 1 BRANCH TEE (10S-10O-10O) 1 UNION (08O-08OFX90) 1 HOSE (080FX45-92"-3000) 1 CONNECTOR (10O-12S)
DESCRIPTION
REMARKS
USE ON JT ONLY USE ON AT ONLY
USE ON JT ONLY
USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY; REFER TO FOOTNOTE 1 USE ON AT ONLY USE ON AT ONLY USE ON JT ONLY
NOT SHOWN:
FOOTNOTES:
1. FOR "AT" PURPOSES REPLACE REFERENCE #12 (154-301) & REFERENCE #33 (154-308) WITH REFERENCE #29 (154-318).
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0426238
274
AUXILIARY VALVE HYDRAULICS
JT/AT100 TIER 4 ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215
24 15
TO PILOT PRESSURE FOR PIPE LOADER CONTROL VALVE TO INNER ROTATION CASE DRAIN 25
12
TO THRUST CHARGE PUMP L TO PI OAD PE ER 1 2 3 16 4
31 29
8
17
29 32
22
14
30
27
7
28 TO MANFAN H IFO YD LD
18
23
21
10 9
12
26
11
10
13
6 5
20 NE A R C TO TANK
19 02
ID0371199
275
AUXILIARY VALVE HYDRAULICS
JT/AT100 TIER 4 ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
1 2 3 4 5 6 7 8
515-304 154-339 115-170 217-552 154-300 150-4417 117-312 154-298 154-399 9 515-735 10 154-252 11 153-215 150-2730 12 154-301 13 154-370 14 154-293 15 300-2394 300-8281 16 154-230 17 149-845 18 117-720 19 150-4021 20 153-068 21 155-484 22 154-986 23 510-017 24 111-046 25 150-2826 26 154-488 27 154-315 28 154-255 29 154-310 30 154-312 31 154-311 32 154-318
QTY
DESCRIPTION
1 HOSE (04FX90S-15"-5000) 1 CONNECTOR (04N-04O) 1 COLLAR (04NF) 1 PRESSURE GAUGE (6000 PSI) 1 CONNECTOR (10O-12S90) 1 HOSE (10OFX90L-48"-3000) 1 ABRASION SLEEVE (1.59" X 80") 1 CONNECTOR (10S-10O90) 1 CONNECTOR (10S-10O45) 1 HOSE (04OFX-22"-3000) 2 CONNECTOR (04S-04O90) - HYDRAULIC VALVE - HYDRAULIC VALVE 2 CONNECTOR (10S-10O) 1 RUN TEE (12S-10O-10O) 1 BRANCH TEE (04S04O-04O) 1 WELDMENT, HYDRAULIC TANK JT 1 WELDMENT, HYDRAULIC TANK AT 1 BRANCH TEE (06S-04O-04O) - REMOTE FILTRATION KIT (75/100) 1 ABRASION SLEEVE (1.59" X 48") - GEAR PUMP, 30/38CC 1 HOSE (10OFX45-24"-3000) 1 HOSE (04OFX-16"-3000) 1 HOSE (10OFX90-80"-3000) 1 REDUCER (12S-10SF) - LOCKING CAP (NON-VENTED) 1 HOSE (08OFX45-92"-3000) 1 UN RUN TEE (10OFX-10O-10O) 1 UNION (08O-08OFX90) 1 UNION (04O-04OFX90) 2 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 1 REDUCER STEM (04O) 1 BRANCH TEE (10S-10O-10O)
REMARKS
USE ON JT ONLY USE ON AT ONLY
BEFORE S/N: CMWJT100JA0000015 AFTER S/N: CMWJT100CA0000016 USE ON JT ONLY; SEE FOOTNOTE 1
USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY USE ON AT ONLY; SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. FOR "AT" PURPOSES REPLACE REF NO: 12 (154-301) WITH REF NO: 32 (154-318).
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0371199
276
AUXILIARY VALVE
19 17 15
13 3
18
20 16
11 9 5
14
12 10
8
1
6 7
2
4
09
ID0070138
277
AUXILIARY VALVE REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
106-330 153-215 150-2730 150-4967 110-283 106-386 217-206 106-574 106-640 349-752 217-925 217-138 217-139 217-156 217-158 217-228 217-925 217-136 217-137 217-156 217-158 217-918
QTY
DESCRIPTION
2 SCREW (M8-1.25 X 70MM) 1 HYDRAULIC VALVE 1 HYDRAULIC VALVE 8 SECTION 1 HYDRAULIC VALVE 8 SECTION, V20 4 KNOB (3/8-NC, BLACK) 3 FLG LOCKNUT (M8-1.25) 1 BUTTON SWITCH (SPST) 4 CLIP NUT (M6-1.00) 4 SCREW (M6-1.00 X 20MM, BUT SOC) 1 VALVE COVER 1 ROCKER SWITCH (ACTUATOR) 1 ICON (WHT) FAST 1 ICON (WHT) SLOW 1 DIFFUSION LENS (GREEN) 1 DIFFUSION LENS (WHITE) 1 ROCKER SWITCH (DPDT) (ON)-OFF-(ON) 1 ROCKER SWITCH (ACTUATOR) 1 ICON (WHT) ON-START 1 ICON (WHT) OFF-STOP 1 DIFFUSION LENS (GREEN) 1 DIFFUSION LENS (WHITE) 1 ROCKER SWITCH (SPDT) ON-ON
REMARKS
ENDS WITH S/N: CMWJT100JA0000015 SEE FOOTNOTE 1 SEE FOOTNOTE 2
THROTTLE
WORK LIGHTS
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: CMWJT100JA0000015, ENDS WITH S/N: CMWJT100TH0000215 2. BEGINS WITH DWPJT100CH0000216; DWPAT100PH0000082
NOTE:
09
ID0070138
278
HYDRAULIC CONTROL VALVE 27
29 20
31 4 28
30
A
B
26
15
1 2
31
22
16 6 7
12
17
17
21
19
33
1
25
7
23
7
6 18
3
8
7
B
6
6 24
17
A
15
10
IN
5
7
32
6
A
OUT
11
B
9
14
14
SECTION A-A
13
SECTION B-B 06
ID0069893
279
HYDRAULIC CONTROL VALVE REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
153-215 499-145 499-146 499-291 499-296 500-592 499-029 499-030 500-588 500-296 500-956 500-581 499-150 500-587 499-151 499-156 499-157 499-158 499-159 217-949 217-950 499-152 499-153 499-154 499-155 159-319 499-293 500-302 499-160 499-055 499-294 500-587 499-295 499-292
QTY
DESCRIPTION
HYD CONTROL VALVE 8 SPOOL 2 VALVE SECTION 1 VALVE SECTION 4 VALVE SECTION 1 VALVE SECTION 4 STANDARD SPOOL POSITIONER KIT 14 LOCK OUT CARTRIDGE - LOCK OUT CARTRIDGE SEAL KIT 8 SECTIONAL O-RING REPAIR KIT 1 INLET COVER 1 WH RELIEF CARTRIDGE (3000 PSI) - SEAL REPAIR KIT - BONNET SEAL KIT - SPOOL SEAL REPAIR KIT - COIL CONNECTOR KIT 2 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 2 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR - SOLENOID CARTRIDGE KIT - SOLENOID COIL KIT (W/ CONN) - CARTRIDGE TUBE KIT - CARTRIDGE SEAL KIT 3 SPRING 3 SPRING - RUBBER DUST BOOT 1 OUTLET COVER 1 PLUG (12S, SOC) - POWER BEYOND SLEEVE KIT - SLEEVE SEAL KIT 1 SOLENOID ACTUATOR 2 SPOOL SEAL REPAIR KIT 1 PLUG 4 ENCLOSED HANDLE
REMARKS
INCLUDES REF NO'S: 1-33
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0069893
280
ROTATING CLAMP HYDRAULICS 29 31
27 2
9
5 6 1
25
33 28
8
23
34 4 2 3
20
7
14
FROM GREASER
20
13
32
14 32. 150-1598
10
1
21
24
10
12 HOSE (06OFX90S-23"-4000)
11
22 9 17
19
17
18
26 19
15
15
30
16
6
7
8
4 5 1
05
2
3
ID0274181
281
ROTATING CLAMP HYDRAULICS REF PART NO. NUMBER
QTY
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34.
1 2 1 1 1 1 1 1 1 2 1 2 1 2 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
BRANCH TEE (08S-06O-06O) CONNECTOR (06O-08S90) CONNECTOR (06O-08S45) HOSE (06OFX-38"-4000 HOSE (06OFX-26"-4000) ABRASION SLEEVE (1" X 26") ABRASION SLEEVE (1" X 36") HOSE (06OFX45-22"-4000) HOSE (06OFX90S-28"-4000) CONNECTOR (06S-06O90) REDUCER (10S-06SF) CONNECTOR (06O--08S) HYDRAULIC CONTROL VALVE UN RUN TEE (06OFX-06O-06O) CONNECTOR (06O-10S) HOSE (06OFX90M-56"-4000) HOSE (06OFX90-75"-4000) HOSE (06OFXM-62"-4000) HOSE (06OFX90M-72"-4000) UNION (06O-06OFX90) ABRASION SLEEVE (1" X 56") ABRASION SLEEVE (1.00" X 62") ROTATION CLAMP FRONT FRAME STATIONARY CLAMP ABRASION SLEEVE (1.59" X 70") QDC ADAPTER (02-06OF) ABRASION SLEEVE (1.00" X 10") PRESSURE GAUGE (5000 PSI) HYD CONTROL VALVE (8-SPOOL) QDC BODY (02-04NF) HOSE (06OFX90S-23"-4000) BRANCH TEE (08S-06O-06O) .110 ORF SAE CONNECTOR (08S-06O90, ORF .110
514-051 154-227 154-225 515-637 515-638 117-684 117-718 515-635 515-636 154-342 155-171 154-222 149-791 154-344 154-369 150-2820 515-629 150-2832 150-2833 154-228 117-695 118-062 370-275 300-5342 370-276 117-761 159-157 117-409 215-116 150-3410 159-146 150-1598 150-2425 157-310
REMARKS
SEE FOOTNOTE 1 BEGINS WITH S/N
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N (JT) CMWJT100LC0000072 (AT) CMWAT100HC0000025 NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05
ID0274181
282
STATIONARY CLAMP HYDRAULICS 28
29
22
25 6
8
9
11 37 26
24 16
4
10 20
31
15
38
23
8 32
12 34 21 35
19
13 14 36
5 18 27
30
33
17
2
1
7 3 FRONT
1
1
2
3
4
5
6
7
27
07
ID0274135
283
STATIONARY CLAMP HYDRAULICS REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38.
QTY
154-369 2 149-161 2 515-629 1 106-712 2 154-344 1 106-385 2 116-634 1 154-342 2 106-504 2 106-390 6 149-791 1 313-946 1 105-894 2 514-051 1 154-227 1 515-638 1 515-638 1 117-684 2 117-718 1 155-171 1 215-1777 1 159-157 1 159-148 515-637 1 117-412 1 370-276 154-228 2 150-3410 1 159-146 1 215-116 1 157-932 1 154-755 1 117-412 1 154-262 1 154-222 1 155-705 1 117-679 1 150-2425 1 157-310 1
DESCRIPTION
CONNECTOR (06O-10S) HOSE (06OFX90-69"-4000 AR) HOSE (06OFX90-75"-4000) FLG SCREW (M6-1.00 X 16MM) UN RUN TEE (06OFX-06O-06O) FLG LOCKNUT (M6-1.00) ABRASION SLEEVE (1.59" X 65") CONNECTOR (06S-06O90) SCREW (M10-1.50 X 130MM) WASHER (M10) HYDRAULIC CONTROL VALVE MOUNT BRACKET LOCKNUT(M10-1.50, PRV TRQ,10.9) BRANCH TEE (08S-06O-06O) CONNECTOR (06O-08S90) HOSE (06OFX-26"-4000) HOSE (06OFX-26"-4000) ABRASION SLEEVE (1" X 26") ABRASION SLEEVE (1" X 36") REDUCER (10S-06SF) PRESSURE SWITCH (1000PSI) QDC ADAPTER (02-06OF) DUST CAP (1/8") HOSE (06OFX-38"-3000) ABRASION SLEEVE (1.00" X 34") STATIONARY CLAMP UNION (060-060FX90) HYD CONTROL VALVE (8-SECTION) QDC BODY (02-04NF) PRESSURE GAUGE (5000PSI) RUN TEE (08S-08O-06SF) HOSE (08OFX-30"-3000) ABRASION SLEEVE (1" X 34") REDUCER (06O-08OF) CONNECTOR (06O-08S) O-RING (906 D90) ABRASION SLEEVE (1.59" X 32") BRANCH TEE (09S-06O-06O) .110 ORF SAE CONNECTOR (08S06O90, ORF .110)
REMARKS
SEE FOOTNOTE 1 BEGINS WITH S/N
USED FOR THE SWITCH HARNESS
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N (JT) CMWJT100LC0000072 (AT) CMWAT100HC0000025
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
07
ID0274135
284
LOAD SENSE VALVE (AT HIGH CAPACITY MUD PUMP)
22
30
TO DRILL FLUID MOTOR PRESSURE PORT
7
16 21
28
TO TOP INNER ROTATION MOTOR BULKHEAD
6
9
8
23 TO BOTTOM INNER ROTATION MOTOR BULKHEAD PRESSURE FROM LOAD SENSE PUMP
17
25
29 18
31
24
32
1
TO DRILL FLUID MOTOR RETURN PORT
13
4
5
TO LOAD SENSE PUMP PORT "X"
27
12
33 11
01
10
15 14
2 3
20 26
EDT SERVICE PORT
19
ID0302767
285
LOAD SENSE VALVE (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 HYDRAULIC VALVE 1 O-RING (219 D90) 1 HEAD FLANGE (16HFL-16SF) 4 BOLT (7/16-NC X 1-1/2", SOC) 1 CONNECTOR (16S-20O90) 1 PLUG (-12 S) 1 CONNECTOR (12S-16O90) 2 CONNECTOR (12S-20O) 1 CONNECTOR (16S-16O90) 1 CONNECTOR (04O-08S, ORF) 1 12-PIN CONTROLLER 4 BOLT (7/16-NC X 3/4") 3 FLG SCREW (#10-24 X .5") 3 LOCKNUT (#10-24) 1 VALVE MOUNT 2 CONNECTOR (20O-20OFX90) 1 UNION (16O-16OFX90) 1 CONNECTOR (20O-20OFX45) 4 FLG LK SCR (M12-1.75X35MM,SER) 1 ABRASION SLEEVE (2.38" X 86") 1 ABRASION SLEEVE (2.38" X 84") 1 ABRASION SLEEVE (1.75" X 58") 1 ABRASION SLEEVE (2.38" X 78") 1 ABRASION SLEEVE (1.00" X 197") 1 ANCHOR FLANGE (16HF-16SF) 1 HOSE (20OFX45-85.5"-4000) 1 HOSE (04OFX90S-189"-4000) 1 HOSE (20OFX90S-84"-4000) 1 HOSE (20OFX45-75"-4000) 1 HOSE (16OFX90S-55"-5000) 1 HOSE (16OFX90S-53"-250) 1 ABRASION SLEEVE (2.07" X 50") 1 MICRO RELAY BASE
150-2209 157-029 514-245 105-918 156-895 500-302 154-377 150-3544 154-287 154-375 220-1158 105-896 105-214 106-048 301-3889 514-422 154-290 150-3672 106-632 117-567 117-683 117-680 117-705 117-170 150-2786 150-3335 150-2829 150-3337 150-3336 150-3338 150-3785 117-454 217-194
DESCRIPTION
REMARKS
SEAL KIT 500-1799
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0302767
286
PIVOT FRONT LIFT HYDRAULICS 1 2
3
4 1 4
1
1
2
3
10 10
5
8
7 9 11 6 6
04
ID0139765
287
PIVOT FRONT LIFT HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11
4 CONNECTOR (06O-08S90) 2 HYD LINE (-06) 2 HYD LINE (-06) 2 TEE (06O-06O-06O) 1 HOSE (06PFX90S-74"-3000) 2 REDUCER (10S-06SF) 1 CONNECTOR (06S-06O90, ORF) 1 ABRASION SLEEVE (1.59" X 70") 1 HOSE (06OFX90S-77"-3000) - CYL (3.5" X 2" X 12") 1 CONNECTOR (06S-06O45, ORF)
154-277 156-156 156-157 154-437 153-121 155-171 514-436 117-761 153-122 151-047 514-437
DESCRIPTION
REMARKS
FOT "AT" APPLICATION, QUANTITY IS 2
JT ONLY, USE REF #7 FOR "AT"
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0139765
288
PIVOT REAR LIFT HYDRAULICS (RACK & PINION) 16 15
6 14
17 13
V1 C1
12 18
V2
11
1
C2
2
20
5
10 19
4
20 3 9 5
1 10
8 7
06
ID0229348
289
PIVOT REAR LIFT HYDRAULICS (RACK & PINION) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
3 CONNECTOR (06O-08S90) 1 HYD LINE (06OFX) 1 HYD LINE (-06) 1 TEE (06O-06O-06O) 1 HOSE (06OFX90-118"-3000) - CYL (3.5" X 2" X 12") 2 REDUCER (10S-06SF) 2 CONNECTOR (06S-06O45, ORF) 1 ABRASION SLEEVE (1.59" X 122") 1 HOSE (06OFX45S-114"-3000) 1 BRANCH TEE (08S-06O-06O) 1 HOSE (06OFX-10.5" -3000) 1 COUNTER BALANCE VALVE 2 COUNTER BALANCE CARTRIDGE 2 SCREW (M8-1.25) 2 FLG LOCKNUT (M8-1.25) 1 CONNECTOR (06S-06O90) 3 CONNECTOR (06S-06O) 1 HOSE (06OFX90-19"-3000) 1 HOSE (06OFX90S-15"-3000)
154-227 156-158 156-159 154-437 515-411 151-047 155-171 514-437 117-674 515-351 514-051 515-354 150-2722 500-478 106-329 106-386 154-342 154-221 154-929 515-538
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06
ID0229348
290
LEFT STABILIZER HYDRAULICS
BEGINS WITH S/N:DWPAT100PH0000082, DWPJT100CH0000216
C2 V2
C1
20 23 V1
21
DETAIL B 10
14
19
3
2
9
13
20
B 5
22 4
11
15
18
22
21
1 12 23
A
16
6
7 5
8
V1 V2
17
C1
14
C2 03
DETAIL A ID0424633
291
LEFT STABILIZER HYDRAULICS
BEGINS WITH S/N:DWPAT100PH0000082, DWPJT100CH0000216 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
2 SCREW (M8-1.25 X 50MM) 2 SCREW (M8-1.25 X 40MM) 2 CONNECTOR (06O-10S,ORF) 2 CONNECTOR (06O-10S) 4 CONNECTOR (06O-08S90) 8 CONNECTOR (06S-06O) 1 ABRASION SLEEVE (1.00" X 30") 1 ABRASION SLEEVE (1.00" X 21") 1 ABRASION SLEEVE (1.00" X 32") 1 ABRASION SLEEVE (1.00" X 23") 1 ABRASION SLEEVE (1.59" X 124") 1 ABRASION SLEEVE (1.59" X 95") 1 HYDRAULIC VALVE 8 SECTION, V20 4 CYL (4.0 X 2.25 X 8.0) 2 DUAL PO CHECK VALVE 1 HOSE (06OFX-30"-3000) 1 HOSE (06OFX-20"-4000) 1 HOSE (06OFX-34"-3000) 1 HOSE (06OFX-24"-3000) 1 HOSE (06OFX45-130"-5000) 1 HOSE (06OFX45-130"-5000) 1 HOSE(06OFX45-100"-3000) 1 HOSE(06OFX45-100"-3000)
106-329 106-328 514-352 154-369 154-227 154-221 117-676 117-607 117-411 117-993 117-333 116-787 150-4967 151-095 150-2621 154-754 515-634 154-755 154-807 153-987 153-987 150-4963 150-4963
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03
ID0424633
292
LEFT STABILIZER HYDRAULICS
ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215
19 6 8 10
2 2
23
FRONT 17
14 11
1
4
5
5
4 8
24 13 9
16 15
20 6
7
3 22 18
12 1
21
16
REAR 10
04
ID0069895
293
LEFT STABILIZER HYDRAULICS
ENDS WITH S/N:CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
154-227 515-410 117-674 154-369 514-352 515-559 117-771 515-558 153-215 150-2730 151-095 154-418 149-090 154-233 159-487 149-091 154-342 370-363 159-482 110-391 514-051 154-466 154-224 106-932 106-386
QTY
DESCRIPTION
2 CONNECTOR (06O-08S90) 2 HOSE (06OFX45-118"-3000) 1 ABRASION SLEEVE (1.59" X 122") 2 CONNECTOR (06O-10S) 2 CONNECTOR (06O-10S, ORF) 1 HOSE (06OFX45-153"-3000) 1 ABRASION SLEEVE (1.59" X 155") 1 HOSE (06OFX45-165"-3000) 1 HYD CONTROL VALVE 8 SPOOL 1 HYD CONTROL VALVE 8 SPOOL 2 CYL (4" X 2.25" X 8") 1 UNION (08S-08OFX90) 1 HYD LINE (-06) 1 CONNECTOR (08S-08O) 1 CHECK VALVE 1 HYD LINE (-06) 2 CONNECTOR (06S-06O90) 1 CLAMP BRACKET 1 CHECK VALVE 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 BRANCH TEE (08S-06O-06O) 1 CONNECTOR (08S-08S) 2 CONNECTOR (06S-06O45) 2 SCREW (M8-1.25 X 45MM) 2 FLG LOCKNUT (M8-1.25)
REMARKS
BEFORE S/N: CMWJT100JA0000015 AFTER S/N: CMWJT100CA0000016
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0069895
294
RIGHT STABILIZER HYDRAULICS
BEGINS WITH S/N: DWPAT100PH000008; DWPJT100CH0000216
V2
C2
14
17 V1
C1
5 16
DETAIL A
5
20 9
18
22
15 7
4 14
02
DETAIL B
3 20
B 10
23
C1
21
11
1 8
V2
A 21
19
V1
2
23
12
22
6
C2 ID0424718
295
RIGHT STABILIZER HYDRAULICS
BEGINS WITH S/N: DWPAT100PH000008; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13* 14 15 16 17 18 19 20 21 22 23
4 SCREW (M8-1.25 X 50MM) 2 CONNECTOR (06O-10S,ORF) 2 CONNECTOR (06O-10S) 1 CONNECTOR (06O-08S45) 3 CONNECTOR (06O-08S90) 8 CONNECTOR (06S-06O) 1 ABRASION SLEEVE (1.00" X 50") 1 ABRASION SLEEVE (1.00" X 40"") 1 ABRASION SLEEVE (1.59" X 115") 1 ABRASION SLEEVE (1.00" X 46") 1 ABRASION SLEEVE (1" X 36") 1 ABRASION SLEEVE (1.59" X 56") 1 HYDRAULIC VALVE 8 SECTION, V20 4 CYL (4.0 X 2.25 X 8.0) 2 DUAL PO CHECK VALVE 1 HOSE (06OFX-46"-3000) 1 HOSE (06OFX-36"-3000) 1 HOSE (06OFX-50"-3000) 1 HOSE (06OFX-40"-3000) 1 HOSE (06OFX45-106"-3000) 1 HOSE (06OFX45-106"-3000) 1 HOSE (06OFX45-62"-3000) 1 HOSE (06OFX45-62"-3000)
106-329 514-352 154-369 154-225 154-227 154-221 117-416 117-717 116-633 117-612 117-718 117-707 150-4967 151-095 150-2621 154-734 154-733 153-304 154-788 515-560 515-560 150-2139 150-2139
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0424718
296
RIGHT STABILIZER HYDRAULICS
ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215
2 9
8 9 8 3 FRONT 11 10 1 13
14 14
5
4
15 7
12
12
6
4 15 5 13
1
7
6
11 REAR
03
ID0069841
297
RIGHT STABILIZER HYDRAULICS
ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
154-227 116-633 115-938 159-482 154-969 149-090 515-560 514-352 154-369 153-215 150-2730 151-095 154-342 154-466 154-224 154-221
QTY
DESCRIPTION
2 CONNECTOR (06O-08S90) 1 ABRASION SLEEVE (1.59" X 115") 1 ABRASION SLEEVE (1.59" X 66") 2 CHECK VALVE 2 HOSE (06OFX45-58"-3000) 2 HYD LINE (-06) 2 HOSE (06OFX45-106"-3000) 2 CONNECTOR (06O-10S ORF) 2 CONNECTOR (06O-10S) 1 HYD CONTROL VALVE 8 SPOOL 1 HYD CONTROL VALVE 8 SPOOL 1 CYL (4" X 2.25 X 8") 2 CONNECTOR (06S-06O90) 2 CONNECTOR (08S-08S) 2 CONNECTOR (06S-06O45) 1 CONNECTOR (06S-06O)
REMARKS
USE ON JT ONLY USE ON AT ONLY
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03
ID0069841
298
LEFT GROUND DRIVE HYDRAULICS BEGINS WITH S/N 2W0856
F PORT
16
17
14
1
22 9
E PORT
8
13 15
14
2 8 3
11
9 4
12
23 24 6 7 21
8
5
18 9
8 8
7
19
10
9
20
04
ID0114563
299
LEFT GROUND DRIVE HYDRAULICS BEGINS WITH S/N 2W0856 REF PART NO. NUMBER
QTY
DESCRIPTION
1. 516-033 - SELECTOR VALVE DIVERTER 2. 153-819 1 HYD LINE (-16) 3. 153-817 1 HYD LINE (16O-16OFX) 4. 514-009 1 CONNECTOR (16O-16O90) 5. 153-818 1 HYD LINE (16OFX-16FL) 6. 156-155 1 HYD LINE (16OFX-16FL) 7. 105-818 4 BOLT (1/4-NC X 1-1/2") 8. 110-573 6 BOLT-ON CLAMP (1",SOLD PER SET) 9. 322-289 6 BACKUP (BOLT-ON) 10. 159-077 2 SPLIT FLANGE (16SFL) 157-029 2 O-RING (219 D90) 105-156 8 BOLT (3/8-NC X 1-1/2") 105-072 8 LOCK WASHER (3/8") 11. 105-070 8 LOCK WASHER (1/2") 12. 105-067 8 BOLT (1/2-NC X 2-3/4") 13. 514-353 1 REDUCER (20S-16SF) 14. 514-333 2 HEAD FLANGE (20FL-16SF) 15. 154-388 1 CONNECTOR (16S-16O45) 16. 514-196 1 CONNECTOR (16O-20S90) 17. 157-078 2 O-RING (222 D90) 18. 105-198 2 BOLT (1/4-NC X 1-3/4") 19. 110-373 2 BOLT-ON CLAMP (13/16") 20. 166-162 1 GEARBOX & GROUND DRIVE PLANETARY 21. 105-095 2 WASHER (1/4") 22. 105-870 2 BOLT (1/4-NC X 3-1/2") 23. 105-832 2 FLG LOCKNUT (1/4-NC) 24. 155-714 1 O-RING (021-D90)
REMARKS
TORQUE TO 45 FT/LBS
TORQUE TO 45 FT/LBS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0114563
300
RIGHT GROUND DRIVE HUDRAULICS
10
9 8
9
7 4 12 3
2
7
13 15
12 14 2
6 1
5
11
11
ID0108709
301
RIGHT GROUND DRIVE HUDRAULICS REF PART NO. NUMBER
1.
2. 3. 4. 5. 6. 7. 8.
9. 10. 11. 12. 13. 14. 15.
159-077 157-029 105-156 105-072 110-573 322-289 105-818 156-152 156-153 515-575 157-998 159-436 157-078 105-070 105-066 117-179 117-292 516-033 166-162 155-714 105-198 110-373 105-095
QTY
2 2 8 8 2 2 3 1 1 2 2 2 1 4 4 2 2 2 1 1 1
DESCRIPTION
SPLIT FLANGE (16SFL) O-RING (219 D90) BOLT (3/8-NC X 1-1/2") LOCK WASHER (3/8") BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") HYD LINE (-16) HYD LINE (-16) HOSE (16OFX-20FL90-62"-6000) HOSE (16OFX-20FL90-68"-6000) SPLIT FLANGE (20SF, SET) O-RING (222 D90) LOCK WASHER (1/2") BOLT (1/2-NC X 1-3/4") ABRASION SLEEVE (2.07" X 62") ABRASION SLEEVE (2.07" X 70") SELECTOR VALVE DIVERTER GEARBOX AND GRND DRIVE PLANETARY O-RING (021 D90) BOLT (1/4-NC X 1-3/4") BOLT-ON CLAMP (13/16") WASHER (1/4")
REMARKS
ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
TORQUE TO 45 FT. LB. ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
11
ID0108709
302
CASE DRAIN (GROUND DRIVE)
5 5 6
7
11 3
4
13 9 10
9 8 1
2 12
3 1
12
04
ID0070127
303
CASE DRAIN (GROUND DRIVE) REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
QTY
154-264 2 117-619 1 153-116 1 154-253 1 111-007 2 322-289 1 106-967 2 117-764 1 515-572 1 159-414 154-266 1 166-162 150-1789 -
DESCRIPTION
REMARKS
CONNECTOR (08O-10S45) ABRASION SLEEVE (1.59" X 135") HOSE (08OFX90S-188"-3000) CONNECTOR (06S-08O90) BOLT-ON CLAMP (7/8", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2-3/4" SIL BRZ) ABRASION SLEEVE (1.59" X 90") HOSE (08OFX90S-134"-3000) CASE DRAIN MANIFOLD UNION RUN TEE (08OFX-08O-080) GEARBOX AND DRIVE PLANETARY CONNECTOR (08O-08OFX45)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0070127
304
PARK BRAKE HYDRAULICS
6 5 3 4
1 6
9 11
7
ROTATED 90 v
8 10 ROTATED 90v
11
04
3 1
2
ID0070121
305
PARK BRAKE HYDRAULICS REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9
514-301 117-673 515-571 159-194 154-293 515-277 110-373 105-106 315-883 349-300 10 315-882 349-301 11 166-162
QTY
DESCRIPTION
2 CONNECTOR (04S-04O) 1 ABRASION SLEEVE (1.00" X 150") 1 HOSE (04OFX90S-170"-3000) 1 CHARGE MANIFOLD 1 BRANCH TEE (04S-04O-04O) 1 HOSE (04OFX90S-128"-3000) 3 BOLT-ON CLAMP (13/16") 3 BOLT (1/4-NC X 2") 1 RIGHT ROLLER FRAME RIGHT ROLLER FRAME 1 LEFT ROLLER FRAME LEFT ROLLER FRAME 2 GEAR BOX AND DRIVE PLANETARY
REMARKS
BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0070121
306
CAB SWING HYDRAULICS
9
4 1 2
8
5 6 3 7
04
ID0139768
307
CAB SWING HYDRAULICS REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9
154-278 154-263 515-277 116-633 515-098 154-364 155-171 151-182 117-611
QTY
DESCRIPTION
REMARKS
1 CONNECTOR (04S-04O) 1 CONNECTOR (04S-04O45) 1 HOSE (04OFX90-128"-3000) 1 ABRASION SLEEVE (1.59" X 115") 1 HOSE (04OFX-110"-3000) 2 CONNECTOR (04O-06S90, ORF) 2 REDUCER (10S-06SF) - CYL (2.0" X 1.25" X 14.250") 1 ABRASION SLEEVE (1.00" X 22")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0139768
308
HYDRAULIC CYLINDER
6" X 4" X 3" - BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104
2 11 13
3
10 5 9
8
12 1
14 4 7 6
DETAIL A 03
ID0345636
309
HYDRAULIC CYLINDER
6" X 4" X 3" - BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
QTY
150-4070 190-2284 152-615 1 150-681 1 151-175 1 150-3963 1 150-707 1 105-1074 1 106-780 1 157-082 1 157-083 1 157-729 1 157-648 1 150-4014 1 125-851 1 125-850 1
DESCRIPTION
REMARKS
CYL (6.00" X 4.00" X 3.00") SEAL REPAIR KIT BARREL CYLINDER ROD CYL GLAND PISTON (6") LOCK RING SCREW (M30-1.50 X 90MM,10.9) WASHER (M30) O-RING (358 D90) BACKUP RING (358 D90) U-SEAL PISTON SEAL (4") PISTON SEAL 6.00" WEAR RING WEAR RING
INCL REF NO.'S 1 - 14 SEE FOOTNOTE # 2. INCL REF NO.'S 5 - 14
SEE FOOTNOTE # 1
SEE FOOTNOTES # 3.
NOT SHOWN:
FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS. 2. USE KIT 190-2284 WITH NEW STYLE SEAL FOR 150-4070. USE 190-2298 TO CONVERT OLDER 151-176 CYLINDERS. 3. NEW STYLE SEAL (2-PIECE). SEE "DETAIL A", SHEET 1.
NOTE:
03
ID0345636
310
HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25"
1
6
5
7 8 4 9 3 10
2
04
ID0023870
311
HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25" REF PART NO. NUMBER
151-182 152-069 150-448 150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538
1 2 3 4 5 6 7 8 9 10
QTY
1 1 1 1 1 1 1 1 1 1
DESCRIPTION
CYL (2.0 X 1.25 X 14.25) CYLINDER BARREL (2.0 X CYLINDER ROD (1.25 X 16.0) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")
REMARKS
INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1
INCL MOLDED-ON WEAR RING SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS
NOTE:
259-100 259-236 259-239 259-241 259-188
04
U-SEAL INSTALLER (1"-4.99") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN
ID0023870
312
HYDRAULIC CYLINDERS (3.0" X 1.75")
1
6
11
5
7 8 4 9 3 10 2
A
809-366
313
HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER
QTY
1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)
3 4 5 6 7 8 9 10 11
150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363
1 1 1 1 1 1 1 1 1
CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
REMARKS
DESCRIPTION
149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
.
INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN
A
809-366
314
HYDRAULIC CYLINDERS (3.5" X 2.0")
1
6 11
5
7 8 4 9 3
10
2
A
809-368
315
HYDRAULIC CYLINDERS (3.5" X 2.0") REF PART NO. NUMBER
QTY
1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
CYL (3.5 X 2.0 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (3.5 X 2.0 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (3.5 X 2.0 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (3.5 X 2.0 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (3.5 X 2.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYL (3.5 X 2.0 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (3.5 X 2.0 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (2.00 X 24.0) CYL (3.5 X 2.0 X 30.0) CYLINDER BARREL (3.5 X 30.0) CYLINDER ROD (2.00 X 30.0)
3 4 5 6 7 8 9 10 11
150-759 149-302 150-992 106-145 157-030 157-032 157-559 157-558 106-144
1 1 1 1 1 1 1 1 1
CYLINDER HEAD (3.5 x 2.00) LOCK RING (3.5) CYLINDER PISTON (3.5 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (2.000") WIPER SEAL (2.000") WASHER (1")
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
REMARKS
DESCRIPTION
151-123 152-037 153-021 151-178 150-300 150-440 149-692 150-296 149-735 149-693 152-006 149-736 151-116 152-040 153-016 151-047 150-297 150-429 149-694 149-737 149-805 149-695 149-765 149-738 149-696 149-766 149-739 149-697 149-767 149-740
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTE 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
.
INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-175 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN
A
809-368
316
HYDRAULIC CYLINDERS (4.0" X 2.25")
1
6 11
5
7 4 8
9
12 10
3
2
A
809-370
317
HYDRAULIC CYLINDERS (4.0" X 2.25") REF PART NO. NUMBER
QTY
1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
CYL (4.0 X 2.25 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.25 X 4.0) CYL (4.0 X 2.25 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.25 X 5.0) CYL (4.0 X 2.25 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.25 X 6.0) CYL (4.0 X 2.25 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.25 X 8.0) CYL (4.0 X 2.25 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.25 X 10.0) CYL (4.0 X 2.25 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.25 X 12.0) CYL (4.0 X 2.25 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.25 X 16.0) CYL (4.0 X 2.25 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.25 X 20.0) CYL (4.0 X 2.25 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.25 X 24.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 30.0) CYLINDER ROD (2.25 X 30.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 36.0) CYLINDER ROD (2.25 X 36.0)
3 4 5 6 7 8 9 10 11 12
150-757 149-303 150-993 106-146 157-035 157-036 157-526 157-527 106-147 149-318
1 1 1 1 1 1 1 1 1 1
CYLINDER HEAD (4.0 X 2.25) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.25) BOLT (1-1/8-NC X 2-1/2", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.250") WIPER SEAL (2.250") WASHER (1-1/8") WEAR RING
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
REMARKS
DESCRIPTION
149-705 149-768 149-741 151-132 152-012 153-023 151-158 152-062 153-036 151-095 152-030 153-008 149-706 149-769 149-742 151-048 150-298 150-430 151-059 152-007 150-470 149-707 149-770 149-801 151-162 152-063 153-037 149-708 149-771 149-743 149-709 149-772 149-744
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
SEE FOOTNOTES 1 & 2
.
SEE FOOTNOTE 3
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-177 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP) 259-240 WIPER/SEAL INSTALLER (2.25") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN
A
809-370
318
NOTES:
ID0134963
JT100/JT100AT Cummins® QSB6.7
Parts Manual
Issue 12, volume 3 of 4
053-1245
319
ELECTRICAL
320
See loose-leaf schematic included with this manual.
321
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 1 1A 1B 1C 1D 1E 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
02
Wire Color blk blk/red blk/blu blk/org blk red red red red red/blk gra blu brn blu org org/blu wht/blk org org/grn red/wht org/yel red/grn red/blu red/blk org/brn red/yel red/org gra/org wht/red pur brn/red blk/onk org/blu wht red/brn tan/blu brn blu/red grn/red wht/red blk/wth wht/grn gra/yel gra/blk tan/blk blk/grn
Function System ground & high load ground Medium load ground Low load ground Not used Engine ECU ground Fleet management ground Battery positive to fuse block Primary fused battery circuit Alternator fuse to alternator Fused battery power Start fuse to start relay A/C heater fuse to relay Work light fuse to relay Crane fuse to crane Crane power relay to crane Ignition switch accessory circuit Ignition switch ignition circuit Ignition switch start circuit Fused accessory circuit Fused ignition circuit Accessory socket circuit Cab accessory socket circuit ECM cutout relay to machine controller Machine controller control fuse circuit Sensor/switch fuse circuit Gauge and warning alarm circuit Electric strike circuit ESID fused battery circuit Fused battery to J1939 display Start relay to seat switch diode Start enable relay to start relay Engine ECU to intake air heater solenoid Engine ECU to intake air heater & start enable relay Resistor-diode to alternator exciter connection Engine ECU to start enable relay ECM output fuse to ECM cutout relay Horn button to horn Fuel sender to fuel gauge Not used J1939 display to warning alarm (-) ECM cutout relay to diode DEF tank heating valve signal DEF tank heating valve & DEF supply module return Coolant level sensor signal Hydraulic filter switch to light & diodes Hydraulic oil temperature switch to light, warning alarm & diodes CAC out temperature signal CAC out temp, coolant level & DEF supply module return
ID0361669
322
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
02
Wire Color blk/org wht yel/red org/blk red/wht tan pur/org gra/brn blu/org gra/blk gra blk/yel blk/wht wht/blk tan/wht pnk/blu pnk/wht tan/red yel yel/blk pur/blk pur grn gry wht blu/grn yel/org blk/pnk brn wht/pur pnk/blk brn/org brn/yel wht/brn brn/red pur/blk gra/wht wht/red wht blu/org blu/yel gra/org gra/yel pur/grn blu red/blu
Function Light test relay to diodes Engine stop relay to latch release relay Engine stop switch to engine stop relay, ECM cutout relay, & diode Engine stop relay to engine ecu SCR, Nox & DOC module relay to DEF tank, SCR, DOC, Nox module power Crane control to crane enable relay Throttle switch to engine ecu Inner rotation pressure transducer to inner rotation pressure gauge Throttle switch to engine ecu Crane enable relay to crane enable switch Crane enable switch to crane pendant & crane/pipeloader diversion solenoid Fluid flow adjust pot to fluid switch "on" Machine controller to on-off fluid switch & quick-fill switch Machine controller to drill fluid voltage translator Machine controller to set/resume switch Machine controller to diagnostics connection "5" Machine controller to diagnostics connection "2" Work light switch to relay & gauge lights Work light relay to work lights & aux light connection Cab swing in/out switch to in solenoid Cab swing in/out switch to out solenoid DEF pump motor supply DEF pump motor pwm/supply module temp DEF pump motor pump DEF reverting valve DEF supply module & coolant level sensor 5V supply Engine ECU to throttle switches Engine controller to engine override switch ESID to local alarm ESID to strobe & machine controller Diagnostic light relay to diagnostic light Thrust forward/right track forward diode to solenoid Thrust reverse/right track reverse diode to solenoid Fluid motor speed sensor to fluid flow display Machine controller to thrust neutral solenoid Inner rotation speed sensor to machine controller & tachometer Rear home position switch to machine controller & led Shuttle home to machine controller & led Front wrench switch to machine controller & led Machine controller to thrust forward/right track forward diode Machine controller to thrust reverse/right track reverse diode Machine controller to rotation cw/left track reverse diode Machine controller to rotation ccw/left track forward diode Machine controller to variable rotation solenoid & reverse alarm relay DEF injector pressure sensor signal DEF supply module relay to DEF supply module power
ID0361669
323
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 88 89 89A 90 91 92 93 94 95 96 97 97A 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130
02
Wire Color red/grn yel/blk yel/blk wht/grn grn/blk blu/blk wht/org wht/red wht/blu blu/yel blu red/wht org/wht pur/wht blu/wht tan/red pur/red pur/org blu/org yel/grn gra yel/pur brn/org wht/org brn/yel tan/blk gra/grn tan/grn blu/grn tan pur gra grn blu yel brn wht/brn brn/yel yel/blu blu/grn blu/yel grn/blu
Function Line heater relay to line heater diodes Machine controller to ground for joystick and potentiometer Analog ground to charge air temperature sensor Variable rotation pot to machine controller Not used Machine controller to pipe loader function switches and diodes Machine controller to pipe loader function switches and diodes Resistor to thrust auxiliary switch Resistor to rotation auxiliary switch Resistor to drill fluid auxiliary switch Seat switch to two second delay timer Fleet management relay to fleet management PTO input Diode anode to crane enable and drill/drive enable relays Drill/drive enable relay to drive/park/drill switch Shuttle stop switch to up solenoid Shuttle stop switch to down solenoid Not used Tracker control relay to remote display, tracker control key, & drive switch Carriage high speed switch to machine controller Machine controller to carriage high speed solenoids Reverse warning alarm relay to reverse warning alarm Cab position switch to machine controller Drive/park/drill switch to cab position switch, drive solenoids, reverse alarm relay, & track drive resistors Drill/park/drive switch to machine controller & drill resistors Remove/manual/add switch to machine controller Remove/manual/add switch to pipe loader function switches & manual relay Remove/manual/add switch to machine controller Machine controller to diagnostic light relay Joystick y-axis output to machine controller Joystick x-axis output to machine controller 5 volt output from machine controller Machine controller to shuttle switch and shuttle enable relay Machine controller to rear wrench rotate switch and solenoids Machine controller to lubricator switch and solenoid Machine controller to pipe grip switch and solenoids Machine controller to pipe lift switch and solenoids Rear wrench switch to rear wrench clamp solenoid Front wrench switch to front wrench clamp solenoid Diodes to spindle brake relay & inner rotation hourmeter relay Front wrench switch to front wrench unclamp solenoid Not used Rear wrench switch to rear wrench unclamp solenoid Pipe lift up solenoid to diode anode Pipe lift down solenoid to diode anode Pipe gripper open solenoid to diode anode
ID0361669
324
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176
02
Wire Color grn/org pur/wht pur/blk pur/grn pur/yel tan/grn tan/wht wht wht/org tan/red pnk wht/red blk/wht pur/org pur/yel grn blu wht wht/yel yel wht/blu tan/yel wht yel blk tan/grn tan/yel gra/pur blk/tan yel grn
blu/wht grn/wht
brn/wht grn/red grn/yel yel/red
Function Pipe gripper close solenoid to diode anode DEF dosing valve signal DEF dosing valve return Rear wrench rotate cw solenoid to diode anode Rear wrench rotate ccw solenoid to diode anode Shuttle extend solenoid to diode anode Shuttle retract solenoid to diode anode Jumper on remove/manual/add switch Start enable relay to diode anode Front home switch to machine controller & led Machine controller to control cycle light Manual relay to manual pipe loader switches Drill fluid voltage translator to drill fluid solenoid Rotation cw/left track reverse diode to solenoid Rotation ccw/left track forward diode to solenoid Line heater fuse to line heater relay DEF supply module fuse to DEF supply module relay SCR, Nox & DOC module fuse to SCR, Nox & DOC module relay Engine ECU to line heater relay Fluid pot 0.5V to fluid switch "off" Engine to DEF supply module relay Line heater 1 to engine ECU Remote display to download connection "b" Remote display to download connection "c" Remote display to download connection "a" Line heater 2 to engine ECU Line heater 3 to engine ECU Tracker control relay to tracker control light Line heater 1,2,3 return CAN-H (aftertreatment) CAN-L (aftertreatment) Not used Not used Not used Not used Not used Resistor to left track auxiliary switch Resistor to right track auxiliary switch Not used Not used Not used Not used Controller to check valve switch and mud pump "on" led Check valve switch to bypass light Check valve switch to check valve solenoid JT/AT Dirt/AT switch to two speed drill fluid solenoid
ID0361669
325
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222
02
Wire Color yel/blu tan/org tan/yel blu/pur tan/blu yel/wht brn/blu brn/red org/wht grn yel
pur/wht pur/red
brn/blk org/gra wht/pnk wht blu/blk grn/blk lt.grn lt.grn gra/grn dark grn wht/org org wht/pur lt. blu wht/yel yel
gra/red gra/blu gra/grn gra/org pur/org pur/yel pur/grn
Function AT switch to inner rotation on/off/manual switch Inner rotation jog to machine controller Inner rotation switch (manual) to machine controller Not used Inner rotation switch to inner rotation potentiometer & diode Inner rotation potentiometer to machine controller Inner rotation hourmeter relay to inner rotation hourmeter Machine controller to inner rotation cw solenoid Machine controller to inner rotation ccw solenoid Not used 12V power from drill fluid/inner rot controller to drill fluid & inner rot valves Drill fluid/inner rotation controller to drill fluid valve Drill fluid/inner rotation controller to inner rotation valve Not used Not used Spindle brake release relay to spindle brake release solenoid Spindle brake switch to spindle brake release relay Not used Not used Inner rotation switch to inner rotation potentiometer & front wrench relay Machine controller to fan solenoid Not used Fan speed sensor to machine controller Not used Jumper on blower speed switch A/C heater relay to A/C heater switch A/C heater switch to blower speed switch A/C heater unit connection to compressor clutch Low pressure switch to A/C heater unit connection A/C heater switch to A/C heater unit connection A/C heater unit connection to thermostat Blower speed switch "hi" to unit connection A/C heater unit connection to blower speed motor "hi" Blower speed switch "med" to A/C heater unit connection A/C heater unit connection to "med" resistor Blower speed switch "low" to A/C heater unit connection A/C heater unit connection to resistor "low" Not used Not used Top wiper fuse to switch Top wiper switch to "park" on top wiper motor Top wiper switch to "low" on top wiper motor Top and bottom wiper switches to windshield washer motor Bottom wiper fuse to switch Bottom wiper switch to "park" on bottom wiper motor Bottom wiper switch to "low" on bottom wiper motor
ID0361669
326
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Circuit Number 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249
02
Wire Color gra/blu gra/blk wht/blu wht/blk grn grn/wht grn/yel tan/org red/wht brn/grn tan/wht gra/red org/brn red/org red/blu pnk/blk
blk/yel tan/yel
grn yel
Function Front drill frame tilt switch to up solenoid Front drill frame switch to down solenoid Rear drill frame tilt switch to up solenoid Rear drill frame tilt switch to down solenoid Auxiliary work light fuse to auxiliary work light relay Auxiliary work light switch to auxiliary work light relay Auxiliary work light relay to auxiliary work light connection Shuttle enable relay to shuttle solenoids Shuttle guard switch to shuttle enable relay Hi pressure switch to air compressor solenoid Rotation speed sensor to rotation speed gauge Rear stop switch to machine controller Liner washer relay to liner washer pump Not used Battery to engine ecu fuse Engine ecu fuse to engine ecu Engine shutdown override switch to engine ecu Not used Not used Not used Engine ecu to water in fuel sensor Engine ecu to water in fuel sensor, engine shutdown override & throttle sw Not used Not used Not used CAN-L CAN-H
ID0361669
327
ELECTRICAL SCHEMATIC JT/AT100 TIER 4
Ref. No. Part No. B1 500-2479 B2 153-738 B3 349-099 B4 502-063 B5 344-115 B6 502-063 B7 344-115 B8 BT1-BT2 215-282 D1-D5 211-026 D6 215-1211 D7-D10 215-1140 D11-D18 211-025 D19 see note DR1 214-256 DR2 213-117 DS7 217-296 DS8 see note DS9 214-701 DS10 214-701 DS11 214-701 DS12 214-701 DS13 214-701 DS14 217-297 DS15 214-563 DS16 214-840 DS17-18 217-057 DS19-20 217-057 DS21-22 217-057 DS23-24 217-113 E1 217-184 E2 215-1714 E3 211-017 E4 215-1016 F1 211-305 F2 211-305 F3 215-1111 F4 217-306 F5 217-812 F6 217-811 F7 217-812 F8 211-292 F9 211-292 F10 211-291 F11 217-811 F12 217-809 F13 217-811 F14 217-812 F15 217-811
02
Component Starter Liner washer pump Blower motor Top wiper motor Top washer motor Bottom wiper motor Bottom washer motor Cooler fan Battery Diode Diode Diode Diode Diode Diode/Resistor Diode/Resistor E.S.I.D. strobe Bypass check valve indicator Mud on indicator Front home indicator Rear home indicator Shuttle home indicator Front wrench indicator Tracker control strobe Diagnostic indicator (red) Control cycle indicator (Green) Cab work lights Auxiliary work lights Mud pump work lights Dome lights Seat switch delay timer Joystick Voltage translator Inner rotation jog Primary fuse Start fuse Intake heater fuse Main fuse Hoist fuse Accessory socket fuse Work lights fuse DEF line heater fuse DEF supply module fuse SCR, Nox & DOC module fuse Ignition fuse J1939 display fuse Cab work lights A/C heater fuse ESID fuse
Notes Mud pump
WIPER HARNESS
Console diode block
Pipe loader diode block Part of 214-891 harness Alternator Inner Rotation Speed Sensor part of switch
2 seconds .5V-4.5V 12V-6V AT only 125A HV/AMI 125A HV/AMI 200A HV/AMI 40A ATC 20A ATC 15A ATC 20A ATC 15A MINI ATC 15A MINI ATC 10A MINI ATC 5A ATC 15A ATC 20A ATC 15A ATC
ID0361669
328
ELECTRICAL SCHEMATIC JT/AT100 TIER 4 Ref. No. Part No. F16 217-810 F17 217-810 F18 217-809 F19 211-271 F20 217-810 F21 217-812 F22 217-811 F23 217-812 F24 217-811 F25 217-809 F26 211-271 F27 211-295 HR1 153-585 G1 195-1778 J1 214-301 J2 214-301 J3 see note J4 191-399 K1 217-710 K2 217-710 K3 217-710 K4 217-710 K5 217-826 K6 217-710 K7 217-710 K8 217-710 K9 217-710 K10 217-710 K11 217-710 K12 217-710 K13 217-710 K14 217-710 K15 217-710 K16 217-826 K17 217-826 K18 217-710 K19 217-710 K20 217-710 K21 217-710 K22 215-1861 K23 215-1861 K24 215-1093 K25 215-1861 K26 215-1861 K27 215-1861 K28 215-1534 L1 217-950 L2 214-491 L3 217-745
02
Component Top windshield wiper fuse Bottom windshield wiper fuse Start fuse ECM control fuse Sensors fuse ECM output fuse Gauges fuse Accessory fuse Cab accessory socket fuse ESID battery fuse FMS fuse Engine ECU Greaser heater Alternator Accessory socket Accessory socket Engine diagnostic connection Diagnostic connection Reverse alarm relay Pipebox loader power relay Pipebox loader enable relay Start enable relay Auxiliary light relay DrilllLok feedback relay Spindle brake relay Inner rotation hourmeter relay Engine stop relay Latch release relay ECM cutout relay Drill/drive enable relay DrillLok relay Manual relay Status light relay A/C heater relay Cab work lights relay Liner washer pump relay Inner rotation tracker control relay Shuttle enable relay Shuttle extend enable relay Acc relay Ign relay Starter relay DEF line heater relay DEF supply module relay SCR, Nox & DOC module relay Intake air heater relay Pipe loader diversion solenoid Mud pump check valve solenoid Variable rotation solenoid
Notes 10A ATC 5A ATC 3A ATC 10A ATC 20A ATC 15A ATC 15A ATC 5A ATC 3A ATC 30A ATC 130A Setup station Cab part of junction box harness E.D.T. repair kit
AT only
AT only
125A
250A
ID0361669
329
ELECTRICAL SCHEMATIC JT/AT100 TIER 4
Ref. No. Part No. L3 217-745 L4 149-544 L5 149-544 L6 147-545 L7 149-545 L8 159-533 L9 217-770 L10 217-770 L11 217-408 L12 217-770 L13 217-950 L14 217-950 L15 217-950 L16 217-950 L17 217-950 L18 217-950 L19 217-950 L20 217-950 L21 217-950 L22 217-950 L23 214-417 L24 217-950 L25 217-950 L26 217-950 L27 217-950 L28 217-770 L29 217-950 L30 217-950 L31 217-950 L32 217-950 L33 217-950 L34 217-950 L35 500-1834 L36 500-1834 L37 217-770 L38 215-1179 LS1 306-603 LS2 306-602 LS3 306-602 LS4 192-006 M6 211-053 M7 217-221 M8 215-2594 M9 211-099 M10 215-1785 MT1 214-668 MT2 214-509 MT3 214-913
02
Component Variable rotation solenoid Thrust/right track fwd solenoid Thrust/right track rev solenoid Rotation cw/left track rev Rotation ccw/left track fwd Mud solenoid Drive solenoid Park brake solenoid Carriage high speed solenoid Thrust neutral solenoid Shuttle stop up solenoid Shuttle stop down solenoid Front wrench clamp solenoid Front wrench unclamp solenoid Rear wrench clamp solenoid Rear wrench unclamp solenoid Pipe gripper open solenoid Pipe gripper close solenoid Pipe lift up solenoid Pipe lift down solenoid Lubricator solenoid Rear wrench rotate cw solenoid Rear wrench rotate ccw solenoid Shuttle extend solenoid Shuttle retract solenoid Spindle brake solenoid Front drill frame tilt up solenoid Front drill frame tilt down solenoid Rear drill frame tilt up solenoid Rear drill frame tilt down solenoid Cab swing in solenoid Cab swing out solenoid Inner rotation cw solenoid Inner rotation ccw solenoid Two speed drill fluid solenoid Engine fan solenoid Warning light alarm E.S.I.D. alarm\Strobe Alarm Reverse alarm Horn Rotation speed gauge Mud flow display Inner rotation hour meter Inner rotation speed gauge Inner rotation pressure gauge Rotation speed sensor Mud flow speed sensor Inner rotation speed sensor
Notes E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit E.D.C. 190-981 repair kit
AT only AT only AT only
AT only AT only AT only
AT only
ID0361669
330
ELECTRICAL SCHEMATIC JT/AT100 TIER 4
Ref. No. Part No. MT4 214-569 MT5 500-1319 Q1 215-1175 Q2 215-1175 Q3 215-1175 Q4 215-1175 Q5 215-1175 Q6 215-1175 R1 217-564 R2-R3 215-1711 R4 214-566 R5 214-566 R7-R11 211-035 R12-R13 N/A R18 211-089 R19-R20 215-1196 R21 215-1691 R22 215-1201 R23 215-1701 S1 217-819 S2 215-2013 S3 217-750 S4 217-206 S5 217-206 S6 217-228 S7 217-228 S8 217-924 S9 217-918 S10 214-908 S11-15 214-648 S16 217-228 S17 217-922 S18 217-923 S19 217-228 S20 217-919 S21 217-919 S22 217-228 S23 217-228 S24 217-924 S25 217-228 S26 217-228 S27 306-607 S28 217-918 S29 217-228 S30 217-228
02
Component Inner rotation pressure transducer Engine fan speed sensor Front home proximity switch Rear home proximity switch Shuttle home proximity switch Shuttle guard proximity switch Rear stop proximity switch Cab position proximity switch Fuel sender Can terminating resistor Mud flow potentiometer Variable rotation potentiometer Track/carriage override resistors Blower motor resistors Inner rotation pot Pull down resistor Coolant level sensor Pull up resistor Charge air temperature sensor Battery disconnect switch Ignition switch Seat switch Engine stop switch Engine stop switch Engine throttle switch Throttle switch Engine override switch 215-1691 Tracker control switch Override switches Resume/Set Switch Add/Manual/Remove switch Bore/Park/Brake/Mobile Switch Shuttle stop switch Front clamp wrench switch Rear clamp wrench switch Pipe grip switch Pipe lift switch Lubricator switch Rear wrench rotate switch Pipe shuttle switch Horn button Spindle brake switch Front drill frame tilt switch Rear drill frame tilt switch
Notes AT only Includes 2K resistor
120 Ohm .5V-4.5V
AT only
500 Ohm
Setup station Cab Setup station
Part of override box
306-608 button cover
ID0361669
331
ELECTRICAL SCHEMATIC JT/AT100 TIER 4
Ref. No. Part No. S31 217-228 S32 217-923 S33 217-922 S34 217-919 S35 217-919 S36 217-918 S37 217-918 S38 217-907 S39 see note S40 see note S41 see note S43 217-918 S44 217-912 S45 217-912 SP1 216-067 SP2 214-696 SP3 214-946 SP4 214-947 ST1 214-819 ST2 499-559 T1 216-063 U1 N/A U2 N/A U3 220-1222 U4 220-2105 U5 220-1158 U6 215-1895 U7 190-1798 U8 220-2449 VR1 211-042
02
Component Cab swing switch A/C heater switch Blower speed switch Upper windshield wiper/washer switch Bottom windshield wiper/washer switch Cab work light switch Auxiliary work light switch Mud pump work light switch Left dome light switch Right dome light switch W.I.F. sensor (water in fuel) Crane enable switch Inner rotation switch AT/AT dirt/JT switch Hyd filter switch Front wrench pressure switch A/C hi pressure switch A/C lo pressure switch Hyd temperature switch A/C thermostat Current coil Engine ECU Remote display E.S.I.D. Machine controller 12 PIN Controller J1939 Display FMS CAN stick Voltage limiter
Notes
part of light ass'y part of fuel filter bowl AT only AT only Drill fluid shutoff
AT only
Wireline only
ID0361669
332
ELECTRICAL SCHEMATIC JT/AT100 TIER 4
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
02
Part No. 215-2347 215-1925 215-2348 215-2351 215-1838 215-1837 214-530 215-1485 213-059 215-1551 215-1711 215-2016 215-2017 214-406 215-1487 215-2350 215-2354 215-2349 215-2353 215-2459 215-2460 215-2397 215-2346 215-2400 215-2401 215-2398 215-2399 215-2402 215-2403
Quantity Description 1 Cab Harness 1 Cab/Junction Box Jumper 1 Frame Harness 1 Junction Box Harness 1 Top Gauge Panel Harness 1 Pipe Loader Harness 1 Pipe Loader Jumper Cable 1 Pipe Loader Valve Harness 1 Umbilical Harness (JT only) 1 Umbilical Harness (AT only) 4 Can Termination Resistor 1 Hose Track Harness 1 Carriage Harness 2 Windshield Wiper Harness 1 AT Valve Harness 1 Negative Battery Cable (Blk) 1 Negative Cable (Blk) 1 Postitive Battery Cable (Red) 1 Postitive cable (Red) 1 Inner Rotation Harness 1 AT/JT Switch Jumper 1 Primary Cable 1 Engine Harness 1 Start Fuse Cable 1 Start Relay Cable 1 Grid Heater Fuse Cable 1 Grid Heater Relay Cable 1 Alternator Cable 1 Alternator Ground Cable
ID0361669
333
334
ELECTRICAL DIAGRAM ENGINE HARNESS
DIODE PACK Pos COL
DIODE PACK 1 4
3
5 6
2 1
7
8
DIODE PACK
1
RED/GRN
2
RED/GRN
3
RED/GRN
4
CAVITY
5
CAVITY
6
TAN/YEL
7
TAN/GRN
8
TAN/ORG
1 2 3 4 8 7 6 5 FUSE/RELAY Pos COL
LBL
A1
RED/WHT
A2
BLK/BLU
A3
RED/BLU
A4
WHT/YEL
A5
RED/GRN
A6
WHT/BLU
B1
ORG/GRN 13
B2
WHT
B3
BLU
B4
BLU
B5
GRN
B6
GRN
C1
WHT
C2
RED
C3
BLU
C4
RED
C5
GRN
C6
RED
1B OMRON
OMRON
OMRON
G8VA-1A4T G8VA-1A4T G8VA-1A4T -R01-DC12 -R01-DC12 -R01-DC12
15
15
1
10
FUSE/RELAY A5 A6
A1 A2
A3
A4
B1 B2
B3
B4
B5
C1 C2
C3
C4
C5 C6
B6
2A
2A
LBL
A
PUR
24
B
WHT/ORG 139
B
Pos COL
A
TO START RELAY
TO START RELAY
2A
INTAKE AIR HTY RLY-1 INTAKE AIR HTY RLY-1 Pos COL
LBL
1
69
BLK/PNK
10 RING
INTAKE AIR HTR RLY-2
INTAKE AIR HTR RLY-2 BULKHEAD
Pos
COL
1
BRN/RED
10 RING
Pos COL
LBL
A
BLK/YEL
243
B
RED/BLU 238
C
PUR
24
D
BLK/BLU
1B
E
RED
2A
F
WHT/ORG 139
TO BATTERY NEG
G
CAVITY
Pos COL
H
BLU/ORG 50
J
BLU/GRN 116
K
ORG/BLK 45
L
CAVITY
M
WHT/GRN 210
J
1
P
WHT
R
ORG/GRN 13
S
TAN/YEL
244
T
PNK/BLK
239
U
BLK/GRN 211
V
BLK/PNK
W
YEL
X
GRN
69
LBL
BLK/ORG 1D
K
W G
B L
V F
C
A
M E
PUR/ORG 48
01
H
X
U
N
TO BATTERY NEG
BULKHEAD
D
T
N S
R
P
-A-
ID0361095
335
ELECTRICAL DIAGRAM
Pos COL
51 75 52 76 53 77 54 78 55 79 56 80 57 81 58 82 59 83 60 84 61 85 62 86 63 87 64 88 65 89 66 90 67 91 68 92 69 93 70 94 71 95 72 96
BLK 96F
4 28 5 29 6 30 7 31 8 32 9 33 10 34 11 35 12 36 13 37 14 38 15 39 16 40 17 41 18 42 19 43 20 44 21 45 22 46 23 47 24 48
49 73 50 74
LBL
Pos COL
ENGINE ECU LBL
ENGINE ECU
Pos COL
RED/BLU 238
25
RED/BLU 238
49
2
CAVITY
26
RED/BLU 238
3
WHT/BLU
27
RED/BLU 238
4
CAVITY
28
5
ORG/BLK 45
6
1
ENGINE ECU 1 25 2 26 3 27
ENGINE ECU
ENGINE ECU
ENGINE HARNESS
LBL
Pos COL
LBL
BLK/ORG 1D
73 BLK/ORG 1D
50
BLK/ORG 1D
74 CAVITY
51
BLK/ORG 1D
75 BRN/RED
RED/BLU 238
52
BLK/ORG 1D
76 BLK/PNK
29
CAVITY
53
PUR/BLK
77 PUR/WHT
GRN
30
CAVITY
54
GRY
78 CAVITY
7
WHT/YEL
31
CAVITY
55
CAVITY
79 PUR
8
BLU/GRN 116
32
BLK/GRN 211
56
CAVITY
80 CAVITY
9
CAVITY
33
CAVITY
57
BLK/WHT
81 WHT
10
CAVITY
34
CAVITY
58
CAVITY
82 WHT/RED
11
CAVITY
35
WHT/GRN 210
59
CAVITY
83 WHT
12
BLU/ORG 50
36
CAVITY
60
CAVITY
84 BLK/TAN
13
BLK/YEL 243
37
CAVITY
61
CAVITY
85 BLK/TAN
14
CAVITY
38
TAN/ORG
62
TAN/YEL 244
86 CAVITY
15
CAVITY
39
TAN/GRN
63
CAVITY
87 CAVITY
16
BLU
40
TAN/YEL
64
CAVITY
88 PNK/BLK 239
17
CAVITY
41
CAVITY
65
CAVITY
89 CAVITY
18
CAVITY
42
CAVITY
66
CAVITY
90 CAVITY
19
PUR/ORG 48
43
CAVITY
67
CAVITY
91 CAVITY
20
CAVITY
44
CAVITY
68
CAVITY
92 CAVITY
21
CAVITY
45
CAVITY
69
CAVITY
93 CAVITY
22
YEL
46
GRN
70
CAVITY
94 TAN/YEL 244
23
CAVITY
47
CAVITY
71
CAVITY
95 CAVITY
24
TAN/BLK 40
48
CAVITY
72
CAVITY
96 CAVITY
GROUND-1
GROUND-1 Pos COL
3/8 RING
1
LBL
BLK/ORG 1D
GROUND-2 GROUND-2 Pos COL
3/8 RING
1
2
ENGINE ECU CAN
ENGINE ECU CAN
COL
Pos
COL
1
CAVITY
13
CAVITY
2
CAVITY
14
CAVITY
3
CAVITY
15
CAVITY
4
CAVITY
16
CAVITY
5
CAVITY
17
CAVITY
6
CAVITY
18
CAVITY
7
CAVITY
19
CAVITY
8
CAVITY
20
CAVITY
CAN RESISTOR
9
CAVITY
21
CAVITY
Pos
COL
10
CAVITY
22
YEL
A
YEL
11
CAVITY
23
GRN
B
GRN
12
CAVITY
24
CAVITY
C
CAVITY
3 4 5 6 7 8 9 10 11 12
13 14 1516171819 202122 23 24
CAN RESISTOR 2
B
A C
CAN RESISTOR 2
RESISTOR PACK
-A-
01
Pos
COL
A
YEL
B
GRN
C
CAVITY
B
A C
LBL
BLK/ORG 1D
Pos
ENGINE ECU CAN
1
1
CAN RESISTOR
RESISTOR PACK 2
-B-
ID0361095
336
ELECTRICAL DIAGRAM ENGINE HARNESS
DOC TEMP SENSOR Pos COL
LBL
1
BLK/BLU
1B
2
RED/WHT
3
YEL
4
GRN
DOC TEMP SENSOR SCR NOX SENSOR
1
RED/WHT
2
BLK/BLU
3
YEL
4
LBL DOC NOX SENSOR
1B
Pos COL
1 3 4 2
Pos COL
GRN
SCR NOX SENSOR
BLACK
LBL
1
RED/WHT
2
BLK/BLU
3
YEL
4
GRN
1B
1 3 4 2
DOC NOX SENSOR
BLACK
Pos COL
LBL
A
TAN/BLK
40
B
BLK/GRN
211
CAC TEMP SENSOR
DOSING INJECTOR Pos
COL
1
PUR/WHT
2
PUR/BLK
A B
1 3 4 2
CAC TEMP SENSOR
GRAY
SCR TEMP SENSOR Pos COL
LBL
1
BLK/BLU
1B
2
RED/WHT
3
YEL
4
GRN
SCR TEMP SENSOR
1 3 4 2
DOSING INJECTOR
1
GRAY
2
1
-B-
01
-C-
ID0361095
337
ELECTRICAL DIAGRAM ENGINE HARNESS
DEF TANK HEAT VALVE Pos
COL
1
BLK/WHT
2
CAVITY
3
CAVITY
4
WHT/RED
LINE HEATER 1
LINE HEATER 3
Pos
COL
Pos
COL
1
TAN/ORG
1
TAN/YEL
2
BLK/TAN
2
BLK/TAN
LINE HEATER 3
LINE HEATER 1
1
DEF TANK HEAT VALVE
1
2
2
DEF SUPPLY MODULE Pos COL
LINE HEATER 2
3
1
TAN/GRN
2
BLK/TAN
DEF SUPPLY MODULE
2
4
1
Pos COL
LINE HEATER 2
1
6 5 4 3 2 1 121110 9 8 7
2
1
CAVITY
2
BLU/GRN
3
BLU
4
BLK/GRN
5
RED/BLU
6
BLK/BLU
7
CAVITY
8
GRY
9
PUR
10
GRN
11
WHT
12
BLK/WHT
LBL 116 211 1B
RESISTOR PACK 3
1
CAN RESISTOR 1 Pos
COL
A
YEL
B
GRN
C
CAVITY
CAN RESISTOR 1
B
A C
TO DEF TANK TO DEF TANK Pos COL
-C-
01
4 3
1 2
1
YEL
2
GRN
3
BLK/BLU
4
RED/WHT
ID0361095
338
ELECTRICAL DIAGRAM ENGINE HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
ENGINE HARNESS
215-2346
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0361095
339
340
ELECTRICAL DIAGRAM
JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS WRENCH ROTATE WRENCH ROTATE CCW CW
L24 PUR (118) REAR WRENCH CLAMP
REAR WRENCH UNCLAMP
L17
L18
BLK/RED (1A) A B
1
YEL/RED (126)
PUR/GRN (134) A B
L25 PUR (118)
PUR/YEL (135) A B
BLK/RED (1A) A B
YEL/BLU (127)
TO PIPELOADER HARNESS
-LLPINS
-A-
BLU/WHT (101)
PUR (118)
YEL/RED (126)
BRN/YEL (125)
YEL/BLU (127)
X
K
BLU/GRN (128)
M
B C
G F
E
O
GRN (120)
P
U
H A
D
N
BLU/YEL (129)
V
J
L
TAN/ORG (230) BRN/ORG (124)
W
T S
R
03
CAVITY PLUG
FRONT WRENCH CLAMP
L15
FRONT WRENCH UNCLAMP
L16
TAN/WHT (137) CAVITY PLUG
Q
GRN/BLU (130) GRN/ORG (131)
B A
BLK/RED BRN/ORG BLK/RED BRN/YEL (124) (125) (1A) (1A)
PUR/WHT (100)
BLK/RED (1A)
CAVITY PLUG
B A
BLU (121) PUR/GRN (134)
TAN/GRN (136) GRA (119) PUR/YEL (135)
ID0229875
341
ELECTRICAL DIAGRAM
JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS
PIPE GRIP OPEN
PIPE GRIP CLOSE
L19
L20 SHUTTLE STOP SHUTTLE STOP UP DOWN
L13
L14
BLK/RED (1A) PUR/WHT A B (100)
GRN (120)
BLU/WHT (101)
GRN (120)
A B
GRN/ORG (131)
A B
GRN/BLU (130)
A B
BLK/RED (1A)
BLU (121) A B
BLU/GRN (128)
PIPE LIFT UP
L21
BLU (121)
-A-
A B
BLU/YEL (129)
PIPE LIFT DOWN
L22
GRA (119) A B
B A
1
03
BLK/RED (1A)
B A
TAN/GRN TAN/ORG TAN/WHT (230) (136) (137)
LUBE
L23
TAN/ORG (230)
SHUTTLE EXTEND
SHUTTLE RETRACT
L26
L27
ID0229875
342
ELECTRICAL DIAGRAM
JT/AT 100 M1 T3 & T4i & T4 PIPELOADER VALVE HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
PIPE LOADER VALVE HARNESS
215-1485
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0229875
343
344
ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS
TO PRESSURE TRANSDUCER
MT4 BLU/GRN YEL/BLK (89) B C
A
(116) GRA/BRN (49)
1
2.0 CAVITY PLUG
BRN/RED (185) BRN/BLU (184) WHT/GRN (102)
1
8
2
7
3
6
4
5
ORG (12) GRA/BRN (49) YEL/BLK (89)
BLU/GRN (116)
-TTTO FRAME HARNESS
-ACAVITY PLUG CAVITY PLUG
-RR-
F
CAVITY PLUG
E
BLK/RED (1A)
C
CAVITY PLUG
A
D B
WHT/BLK (55)
01
ID0247948
345
ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS
TO INNER ROTATION
TO DRILL FLUID
L35, L36
L38
WHT/GRN (102)
BLK/RED (1A)
YEL (189)
2
3
1
ORG/WHT (187)
GRN (188)
2
3
1
1 ORG/WHT (187)
DIAGNOSTIC CONNECTION
J4 NC (1)
(2)
WHT (58)
(5)
BLK (12)
GRA (57)
BLU (1A)
3 4 5
7
6
1
8
2
01
9
PIN #
(3)
12 11 10
-A-
(4)
TO CONTROLLER
U5
PIN #
1
GRN (188)
7
ORG (12)
2
ORG/WHT (187)
8
BLK/RED (1A)
3
YEL (189)
9
WHT/BLK (55)
4
CAVITY PLUG
10
CAVITY PLUG
5
GRA (57)
11
BRN/RED (185)
6
WHT (58)
12
BRN/BLU (184)
ID0247948
346
ELECTRICAL DIAGRAM JT/AT 100 M1 T3 & T4i & T4 AT VALVE HARNESS REF PART NO. NUMBER
1
215-1487
QTY
1
DESCRIPTION
REMARKS
AT VALVE HARNESS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0224405
NOTE:
01
ID0247948
347
348
ELECTRICAL DIAGRAM JUNCTION BOX HARNESS HOSETRACK LBL
A
PUR/WHT 192
B
BLK/RED 1A
C
ORG
D
BLK/BLU 1B
E F
TAN/WHT 233 RED/BLK 18
G
PUR/GRN 85
H
GRY/PUR 158
J
PUR/ORG 105
K
BRN/RED 76
L
PUR/BLK 77
M N
BLK/RED 1A CAVITY
P
CAVITY
1
HOSETRACK
12 P
E
N
D
F
A
G
M
C
L
B J K
H
DIVERSION VALVE 1
LBL
A
239
G
TAN/YEL
244
V
RED
2A
H
GRY/YEL
38
W
BLK
1
J
GRY/BLK
39
X
BLK/RED
1A
K
YEL/RED
44
Y
BLK/BLU
1B
L
ORG/BLK
45
Z
CAVITY
M
WHT/PUR 71
N
YEL/BLK
O
RED/WHT 98
P
WHT/GRN 102
Q
BLU/GRN
R
WHT/ORG 139
89
116
BRN/RED 185
4
WHT/BLK 226
X
BRN/BLU
5
GRY/BLU 223
6 7
GRY/BLK 224 WHT/BLK 55
8
WHT/BRN 75
9
PUR/ORG 105
10
BRN
70
11
LGRN
204
12
PUR/WHT 192
13
BRN/WHT 173
23
PUR/ORG 48
24
GRY/YEL 84
25
GRY/ORG 83
K L B
M
GRY/PUR 158
BRN/RED 76
BLU/ORG 50
C N
D O P
X J
CAB JUMPER
3
T S
U V W
R X
Z Y
W V H
E Q
U
-A-
G
A
T
F S R
184
CAB HRNS 31
31 30 29 28
18 17 16 27
19 7 6 15 26
20 8 2 1 5 14
9 3 4 13 25
21 10 11 12
22 23
24
31
C1 C1 Pos COL A YEL
26
BLU/ORG 81
B
27
BLU/YEL
C
28 29
TAN/RED 59 ORG 12
30
YEL/RED 176
31
GRY/BRN 49
82
LBL
CAB HRNS 23
W
22
RED CAVITY
V
RED/BLK 18
S U
WHT/BLU 225
21
1A
CAVITY
3
CAVITY
CAVITY
BLK/RED
F
CAVITY
CAVITY
R
B
ORG/GRN 13
U
19 20
108
T
108
18
GRY
ORG/GRY 197
PUR/GRN 85
PUR/BLK 62 CAVITY
A
E
77
GRY
17
Pos COL
PUR/BLK
2
61
CAB JUMPER
LBL
WHT/BLK 11
1
3A
DIVERSION VALVE 2 Pos COL
D
TAN/WHT 233
BRN
1A
C
T
16
BLK/RED
B
LBL
YEL/BLK
108
B
PNK/BLK CAVITY
Pos COL
15
01
Pos COL
S
CAB HRNS 31
RED
GRY
DIVERSION VALVE 2 CAB HRNS 23
14
LBL
A
B A
DIVERSION VALVE 1
Pos COL
B A
Pos COL
GRN CAVITY
A
B C
ID0361786
349
ELECTRICAL DIAGRAM
DIAGNOSTIC
JUNCTION BOX HARNESS
Pos COL
LBL
A
BLK/BLU
1B
B
ORG/GRN 13
C
YEL
CRANE ENABLE
D
Pos COL
LBL
E
GRN CAVITY
2
GRY
52
F
CAVITY
3
GRY/BLK 51
G H
CAVITY CAVITY
J
ORG/GRN 13
CRANE ENABLE
AUX LIGHTS
AUX LIGHTS Pos
COL
A
B
1
4
2
5
3
6
C
D
LBL
NONE-1 BLK
1
NONE-2 BLK
1
DIAGNOSTIC
NONE-3 GRN/YEL 229 NONE-4 GRN/YEL 229
D
ACC SOCKET
C
ACC SOCKET
B
Pos COL B A
LBL
A
RED/WHT 14
B
BLK/RED
E
A J H
F G
1A
POWER SOURCE Pos COL
LBL
POWER SOURCE
POWER +
1
GRN
2 3
CAVITY
POWER + Pos COL LBL
4
CAVITY CAVITY
5
PUR
24
6
YEL/RED
176
7
CAVITY
8
YEL
8 7
6 5
1 2
3 4
1
RED 2A
POWER POWER -
1
Pos COL LBL
STROBE Pos COL
LBL
A
BRN
70
B
BLK/RED 1A
1
BLK 1
STROBE B A
-A-
-B-
ENGINE/FRAME 21 Pos COL
LBL
A B
ORG BLK/RED
12 1A
C
13
E
ORG/GRN CAVITY CAVITY
F
BLU
8
G
BLK/BLU
1B
H
ORG/BLK
45
J
WHT/BRN
75
BRN WHT
31
V
K L
U
M
WHT/ORG
139
N
PNK/BLK
239
P
BLK/PNK
69
16
R
GRY/YEL
38
27
S
GRY/BLK
39
T
YEL/RED
44
U
TAN/YEL
244
V
WHT/PUR
71
W
GRN/WHT
228
X
RED
3A
D
ENGINE/FRAME 31
ENGINE/FRAME 31 LBL
ENGINE/FRAME 31 Pos COL
LBL
Pos COL
1
BLU/ORG
50
12
BLU/ORG 106
23
CAVITY
2
PUR/ORG 48
13
WHT/GRN 102
24
BRN/RED 185
C
55
14
BLU/YEL
82
25
BRN/BLU 184
4
BLU/ORG
81
15
GRY/ORG 83
26
BLU/GRN 116
59
16
GRY/YEL
27
YEL/BLK
TAN/RED
89
6
YEL/BLK
61
17
LGRN
204
28
GRY/BRN 49
7
PUR/BLK
62
18
RED/BLK
18
29
ORG/GRY 197
8
GRY/BLK
224
19
TAN
47
30
CAVITY
9
GRY/BLU
223
20
GRY
52
31
CAVITY
10
WHT/BLK
226
21
GRN/YEL
229
11
WHT/BLU 225
22
BRN/WHT 173
01
W B
WHT/BLK
5
X
K G
L
3
84
J
LBL
Pos COL
H
F
A
M 21 10 22 23
11 12 24
20 9 3 4 13 25
8 2 1 5 14
31 19 7 6 15
E
D 18 17
T
N
30
P
R
S
29 28
26
ENGINE/FRAME 21 ENGINE/FRAME 31
ID0361786
350
ELECTRICAL DIAGRAM JUNCTION BOX HARNESS
K1
K2
Pos COL
LBL
Pos COL
LBL
K5
K4
1
BLK/RED 1A
1
BLK/RED 1A
K3
1
BLK/RED 1A
1
BLK/RED 1A
Pos COL
RED/WHT 98
1
Pos COL
LBL
WHT
30 GRN
227
Pos COL
LBL
LBL
2
GRY
108
2
ORG
12
1
3
PUR/GRN 85
2
ORG
12
2
ORG
12
2
BLK/PNK 69
85 GRN/WHT 228
3
PUR/GRN 85
3
BRN
7
3
TAN
47
3
WHT/BLK 11
86 BLK/RED 1A
5
BLU/ORG 106
5
BLU
8
4
GRY/BLK 51
5
PUR
24
87 GRN/YEL 229
3
3
3
5
5
5
5
30
2 4 1
2 4 1
2 4 1
2 4 1
85 87a 86
3
87
K1
K2
K3
K5
K4
1
-B-
40
20
15
20
8
6
5
4
3
2
01
7
1
FUSE BLOCK 2 Pos COL
LBL
1
RED
3
3
BRN
7
5
RED/WHT 14
7
GRN
227
8
RED
2A
ID0361786
351
ELECTRICAL DIAGRAM JUNCTION BOX HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
JUNCTION BOX HARNESS
215-2351
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0361786
352
ELECTRICAL DIAGRAM CAB HARNESS
K16 K12
Pos COL
LBL
Pos COL
30 BLU
6
86 BLK/RED 1A
Pos COL
3
RED
3
2
ORG/BRN 19
5
ORG/YEL 15
4
RED/BRN 29
WHT/BLK 11 2 PUR/ORG 220 3
GRY
4
2 4
RED
2A
5
ORG
9
6
RED/BLK 18
6
GRY/RED 216 4
BLU
6
7
ORG
9
7
ORG
9
7
ORG
9
6
GRY/ORG 22
8
ORG
12
8
RED/BLU 17
8
RED/YEL 20
8
ORG
12
8
RED/BLU 17
8
RED/YEL 20
7 8
ORG/BLU 10 ORG/GRN 13
FUSE C
Pos COL
1 2
LBL
RED/WHT 98 ORG 12
30 3 5 2 4 1
LBL
GRY
5
85
ORG
12
85
ORG
12
7
8
7
8
7
8
7
6
5
6
5
6
5
6
5
4
3
4
3
4
3
4
3
2
1
2
1
2
1
2
1
30
2
ORG
12
86
BLK/RED 1A
3
ORG
12
86
BLK/RED 1A
3
ORG
12
87
BLU/BLK 202
5
ORG/WHT 99
85 87a 86 87
FMS
K14
K10 Pos COL
Pos COL
LBL
1 2
LBL
TAN/BLK 113 ORG 12
1 1
BLK/RED 1A BLK/RED 1A
2
YEL/RED 44
2
ORG
12
3
RED/BRN 29
3
ORG
12
RED/GRN 16 GRN/RED 34
3
ORG
12
4
PNK/BLK 72
4 5
3 5 2 4 1
3 5 2 4 1
K13
K9A Pos COL
Pos COL
LBL
BLK/RED 1A
1
BLK/RED 1A
2
WHT/BLK 11
3
YEL/RED 44
4
WHT
LBL
1
BLK/RED 1A
5
1
BLK/RED 1A
2 4 1
2
WHT/ORG 111
3
IGN AND ACC RELAY
Pos COL
LBL
Pos COL
LBL
A
BLU
97A
A
ORG/BLK
10A
B
B
RED
3
C
BLK/RED 1A CAVITY
C
ORG/WHT
9A
D
CAVITY
D
RED
3
E
RED
3
E
BLK/RED
1A
F
RED
3A
F
ORG
9
G
BLK/RED 1A
G
BLK/RED
1A
H
BLU/YEL 97
H
ORG/BLU
10 A B OMRON
3 2 4 1
BLK/RED 1A
3
BLK/RED 1A
5
WHT/RED 142
G8VA-1A4T -R01-DC12
G8VA-1A4T -R01-DC12
G
F
H
G
D
3 F
E
FMS
E
LBL
D
C
B
A
E
F
G
H
D
C
B
A
E
F
G
H
F E
BLK/RED 1A
4
ORG/BLK 45
5
WHT
K16
D
D C B A
C
SEAT TIMER Pos COL
K15
K8 Pos COL
SEAT TIMER
3
ORG/GRN 13
20
3
5 2 4 1
20
YEL/RED 44
10
BLK/RED 1A
2
15
1
3
15
1
C D OMRON
IGN AND ACC RELAY
K9 Pos COL
B A OMRON
H
3
C
G8VA-1A4T -R01-DC12
5
5
1
8
15
Pos COL
FUSE F
FUSE E
60
K15 K11
FUSE D
LBL
15
BLK/RED 1A GRY/PUR 158
WHT/BLK 11
87
86 BLK/RED 1A 87 YEL
1
5
3 4
2 4 1
ORG/BLU 10
5
12
1
15
12
ORG
85 87a 86
FUSE F
RED/ORG 21
10
ORG
2
5
LBL
2
10
2
85 TAN/RED 59
3
FUSE E LBL Pos COL
20
TAN/RED 103
FUSE D LBL Pos COL
5
LBL
1
30
FUSE C Pos COL
LBL
K14
1
WHT/BRN 124
3
1
WHT/BRN 124
5
2
BLK/RED 1A
2
BLK/RED 1A
3
YEL/BLU
4
YEL/WHT 183
A
LBL
ORG/GRN 13
B
BLK/RED 1A
C
BLU/YEL
D
WHT/RED 23
97
2 4 1
K13
177
K12
K7 Pos COL
K11
LBL
1
WHT/BRN 124
3
1
WHT/BRN 124
2 4 1
2
BLK/RED 1A
3
PUR/WHT 192
4
PUR/RED 193
5
ORG
12
Pos COL
LBL
5
K10
1 K9A K9
K6 1
GRY/PUR 158
2 3
ORG ORG
12 12
3
ORG
12
5
GRY/PUR 158A
-A-
3 5 2 4 1
K8 K7
K6
01
ID0362027
353
ELECTRICAL DIAGRAM CAB HARNESS JOYSTICK Pos COL
LBL
1
BLU/GRN 116
2
YEL/BLK
3 4
TAN/GRN 115 CAVITY
5 6
GRY/GRN 114 CAVITY
7
CAVITY
8
PUR/RED 104
9
BLK/YEL
10
BLU/GRN 116
11
BLK/WHT 54
12
YEL
89
JOYSTICK 12 11 10 9 8 1 2
53
150
1
7
3 4 5 6
IGNITION SW Pos COL
LBL IGNITION SW
1
RED
3
2
WHT/BLK 11
3
ORG/WHT 9A
4
ORG/BLK 10A
ENGINE OVERRIDE
5
CAVITY
Pos COL
LBL
6
CAVITY
1
PNK/BLK
239
2
TAN/YEL
244
A
TAN/RED
59
6 5 4
1 2 3
ENGINE OVERRIDE A
TRACKER CONTROL 1
B
1
4
5
B
BLK/BLU
1B
2 3
6
B
BLK/BLU
1B
C
D
C
TAN/RED
59
C
TAN/RED
59
D
BLK/BLU
1B
TRACKER CONTROL 1 Pos
E-STOP
E-STOP Pos COL
COL
LBL
TAN/RED
103
LBL
A
ORG/GRN 13
B
YEL/RED 44
B A
TRACKER CONTROL 2 TRACKER CONTROL 2 AT/JT LBL
A
ORG
12
B C
BLU/GRN 116 YEL/BLU 177
D
YEL/WHT 183
E
BLK/BLU 1B
F
GRN/BLU 112
Pos
COL
LBL
BLK/RED
1A
F E D C B A
AT/JT
Pos COL
MCH CONTROL1 DIODE BLOCK Pos COL
LBL
RESISTOR BLOCK
Pos
COL
Pos COL
LBL
A
YEL
B C
GRN CAVITY
1
WHT/ORG 139
1
YEL/PUR
109
MCH CONTROL 2
2
GRN/RED 34
2
YEL/PUR
109
Pos
COL
3
RED/WHT 98
3
YEL/PUR
109
A
YEL
4
WHT
80
4
GRY
108
B
123
5 6
GRY
108
C
GRN CAVITY
5 6
BRN CAVITY
7
CAVITY
7
CAVITY CAVITY
8
WHT/BRN 124
8
BLU/WHT 167
9
WHT/BRN 124
10
WHT/RED 23
9 10
GRN/WHT 168 WHT/ORG 94
11
YEL/RED
44
11
WHT/RED 95
12
WHT/RED 23
12
WHT/BLU 96
DIODE BLOCK
MCH CONTROL 2
8
9 10 11 12
7
8
9 10 11 12
6
5
4
6
5
4
2
1
B
A
MCH CONTROL1
C
B
A C
RESISTOR BLOCK
7
3
MCH CAP
3
2
1
-C-
-A-
01
-B-
ID0362027
354
ELECTRICAL DIAGRAM CAB HARNESS CONTROLLER L-Y Pos COL
CONTROLLER L-Y
L1
GRY/ORG
LBL Pos COL 83 S1 ORG/GRY
L2
WHT/BRN
75
S2
TAN/BLK
113
L3
TAN/WHT
56
S3
PNK/WHT
58
M1 GRY/YEL
84
T1
BRN/BLU
184
M2 BLK/BLU M3 CAVITY
1B
T2
PNK/BLU
57
T3
BLU/GRN
116
N1 BLU/ORG
81
W1 BRN/RED
185
N2 GRY/RED
234 W2 YEL/BLK 71 W3 BLK/BLU 82 X1 BLU/BLK
89
236 X2 177 X3
RED/BLU
17
A2 PUR/GRN
85
GRN/BLK
92
A3 WHT/BLK
55
R2 PUR/BLK
173 Y1 77 Y2
RED/GRN
16
B1 BRN/RED
76
G1 TAN
117
R3 TAN/RED
103 Y3
RED/GRN
16
B2 YEL/PUR
109 G2 TAN/RED
140
N3 WHT/PUR P1 BLU/YEL P2 PUR/YEL P3 YEL/BLU R1 BRN/WHT
LBL 197
Y1
Y2
Y3
X1
X2
X3
W1 W2 W3 T1
T2
T3
S1
S2
S3
R1 R2 R3
1B
P1
P2
P3
N1 N2 N3
93
M1 M2 M3 L1
L2
L3
CAVITY
TO J1939 A/C UNIT
Pos COL
LBL 204
1
WHT
Pos COL
LBL
3
BLU/RED
A
BLK
1
8
GRY/BLK 39
B
GRN
204
13
GRY
C
GRY/GRN 206
14
GRN
D
WHT/ORG 208
19
BRN
E
WHT/PUR 210
20
GRY/YEL 38
F
WHT/YEL 212
24
GRN
203
A/C UNIT
25
RED
202
26
YEL
F A E
1
CONTROLLER L-Y
CONTROLLER A-K
CONTROLLER A-K Pos COL A1
LBL Pos COL
LBL
F1
GRY
119
F2
GRY/WHT
78
F3
TAN/ORG
178
CAVITY
CONTROLLER A-K K1 K2
K3
J1
J3
J2
B3 TAN/GRN
115 G3 WHT/GRN
90
H1 H2 H3
C1 PUR/ORG
105 H1 PUR
118
F1
F2
C2 YEL/GRN
79
C3 GRY/GRN
107 H2 WHT/RED 114 H3 CAVITY
E1
E2 E3
D1 BLU
121 J1
PNK
141
D2 BRN/YEL
112 J2
WHT
80
D3 TAN/BLU
182 J3
PUR/RED
104
E1 GRN
120 K1 YEL/RED
176
E2 BRN/ORG
110 K2 CAVITY
E3 BLK/WHT
54
K3 TAN/YEL
G1 G2 G3 F3
D1 D2 D3 C1 C2 C3 B1
B2
B3
A1
A2
A3
179
-C-
RESISTOR CAP
205 31
4 3
1 2
500 OHM 1/4 WATT 6202105
27
ORG/BRN 19
C1
B
28
GRY/ORG 22
Pos COL
C
29
BLK/BLU
1B
1
ORG/BRN 19
TO J1939
2
GRY/YEL 38
3
WHT/BRN 75
4
GRY/BLK 39
D
-ELBL
C1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
4 3
1 2
USB PROG CAP USB PROG Pos COL
LBL
1
RED
202
2 3
GRN WHT
203 204
4 5
CAVITY CAVITY
6
GRY
205
USB PROG 1 2 3
-B-
01
6 5 4
-D-
ID0362027
355
ELECTRICAL DIAGRAM CAB HARNESS
ALED/DLED
ALED/DLED Pos COL
4 3
1 2
LBL
1
PNK/BLK 72
STATUS LEDS
2 3
BLK/BLU 1B BLK/BLU 1B
Pos COL
LBL
1
WHT
80
4
PNK
2
TAN/RED 140
141
STATUS LEDS 7 8 9 10 11 12 6 5 4 3 2 1
5
1 COL
LBL 15
B
BLK/RED
1A
5
BRN/WHT 173
6 7
CAVITY CAVITY
8
BLK/RED 1A
9 10
BLK/RED 1A BLK/RED 1A
11
BLK/RED 1A
12
BLK/RED 1A
DIAGNOSTIC Pos
COL
1 BRN
DIAGNOSTIC 2 WHT
BRN WHT
AUX BORE
3 BLU
BLU
Pos COL
4 BLK
BLK
A
WHT/ORG 94
5 GRY
GRY
B
WHT/RED 95
C
BLU/ORG 81
D
BLU/YEL
E
GRY/ORG 83
ACCESSORY SOCKET ORG/YEL
GRY/WHT 78
2 3
A
WHT/RED 79
4
1 4
Pos
3
ACCESSORY SOCKET B A
AUX BORE
E F
P
N
D A
G
C B
H
J
M L
K
LBL
82
F
GRY/YEL 84
G
WHT/BLU 96
H J
WHT/BLK 55 CAVITY
K
CAVITY
L
CAVITY
M
CAVITY CAVITY CAVITY
N P
AUX MOBILE AUX MOBILE Pos COL E F
A
G
C J
K
M L
COL BLU/RED
WARNING LIGHT 1 WARNING LIGHT 2
LBL
A
BLU/WHT 167
B
GRN/WHT 168
C
GRY/YEL 84
D
GRY/ORG 83
E
BLU/YEL
F
BLU/ORG 81 CAVITY
G
WARNING LIGHT 1 Pos
N
B H
-E-
P D
H
CAVITY
J
CAVITY
K
CAVITY
L
CAVITY
M N
CAVITY CAVITY
P
CAVITY
82
WARNING LIGHT 2 Pos COL ORG/BRN
-D-
01
LBL 19
-F-
ID0362027
356
ELECTRICAL DIAGRAM
FRAME/ENGINE 31
CAB HARNESS
TOP GAUGE HARNESS
LEFT DOME LIGHT A
ORG/GRN
13
B
BLK/RED
1A
225
4
WHT/BLK
226
5
GRY/BLU
223
6
GRY/BLK
224
7
WHT/BLK
55
8
WHT/BRN
75
9
PUR/ORG
105
10
BRN
70
11
GRN
204
12
PUR/WHT
192
13
BRN/WHT
173
14
RED
3
15
YEL/BLK
61
16
62
17
PUR/BLK CAVITY
12
3
GRY/ORG
219
4
PUR/BLK
62
5
GRY/RED
216
6
PUR/ORG
220
7
YEL/BLK
61
8
TAN/RED
59
9
YEL
60
FRAME/ENGINE 9
18
CAVITY
10
BLK/BLU CAVITY
1B
Pos COL R CAVITY
19
CAVITY
20
BRN
31
21 22
RED/BLK BLU/ORG
18 50
U
RED 3 ORG/GRN 13 CAVITY
23
PUR/ORG
48
V
RED
2A
24
GRY/YEL
84
W
BLK
1
25
GRY/ORG
83
X
BLK/RED 1A
26
BLU/ORG
81
Y
BLK/BLU CAVITY
27
BLU/YEL
82
28
TAN/RED
59
29
ORG
12
30 31
YEL/RED GRY/BRN
176 49
CAVITY
8 5
9 10 11 12 4
3
2 1
S T
LBL
1B
B A
B A
FRAME/ENGINE 9
FRAME/ENGINE 31
T S
U
RIGHT DOME LIGHT RIGHT DOME LIGHT
V
Pos COL
LBL
W
A
13
BLK/RED
85
WHT/BLU
ORG
Z
B
PUR/GRN
3
2
6
ORG/GRN
2
BLK
7
LEFT DOME LIGHT
108
1
TOP GAUGE HARNESS
LBL
GRY
COL
12
Pos COL
LBL
1
Pos
11
LBL
Pos COL
R X
Z Y
21 10 22 23
1A
11 12 24
4 13 25
8 2 1 5 14
31 19 7 6 15
30 18 17
29 28
16 27
26
Pos COL
LBL
1
ORG/GRN 13
2
BLU/YEL
97
A
YEL
B
GRN CAVITY
C
SEAT SWITCH 1
9 3
FRAME 3P
SEAT SWITCH Pos COL
20
FRAME 3P
2
A
B C
1
-F-
01
-G-
ID0362027
357
ELECTRICAL DIAGRAM CAB HARNESS
SHUTTLE STOP PIPELOADER
FRAME/ENGINE 23 Pos COL
LBL
A
PNK/BLK
239
B
CAVITY
C
WHT/BLK
11
D
PUR/BLK
77
E
197
F
ORG/GRY CAVITY
G
TAN/YEL
244
H
GRY/YEL
38
J
GRY/BLK
39
K
YEL/RED
44
L
ORG/BLK
45
M
WHT/PUR
71
N
YEL/BLK
89
O
98
P
RED/WHT CAVITY
Q
BLU/GRN
116
R
WHT/ORG
139
S
GRY/PUR
158
T
TAN/WHT
233
U
PUR/YEL
236
V
BRN/RED
76
W
BRN/RED
185
X
BRN/BLU
184
FRAME/ENGINE 23
K L B
M C N
D O P
X J
Q
1
BLU/WHT 101
A
ORG
12
2
ORG
B
GRY/RED 234
3
PUR/WHT 100
C
BLK/RED 1A
D
YEL
E F
BLU 121 YEL/BLU 127
G
GRN
H
BLU/BLK 93
J
GRY
119
K
PUR
118
L
GRN/BLK 92
A 1
4
M
TAN
2
5
3
6
C
D
TAN/RED 59
Pos COL A ORG
LBL 12
B
BLK/BLU 1B
B
BLK/BLU 1B
TAN/BLU 253
C
TAN/RED 59
D
BLK/BLU 1B
B
HORN BUTTON A
SHUTTLE STOP
B
117
B
BLU/WHT 101 RED/BLK 18 WHT 80
Pos COL
LBL
ENGINE THROTTLE
1
BRN/ORG
110
Pos COL
LBL
Q
WHT/RED 79
2
ORG
12
1
BLU/ORG
50
WHT
138
2
TAN/YEL
244
TAN/YEL PUR/ORG
244 48
CAP
R
BLK/BLU 1B
3
S T
GRY/WHT 78 TAN/RED 140
4
WHT/ORG
111
5
WHT
138
2 3
U
PUR/WHT 100
6
BRN/YEL
112
A
TAN/RED
59
V
BRN
A
TAN/RED
59
A
TAN/RED
59
W
BRN/YEL 125
X
BLK
WIRE LINE
123
Pos COL
1
PIPELOADER
H G
T
X J
L B
S R
E Q
LBL
A
TAN/RED
59
1 2
GRN YEL
B
BLK/BLU
1B
B
BLK/BLU
1B
B
BLK/BLU
1B
B
BLK/BLU
1B
3
GRY/PUR 158
C
TAN/RED
59
C
TAN/RED
59
4
ORG
D
BLK/BLU
1B
D
BLK/BLU
1B
5
BLK/BLU 1B CAVITY
6
K
12
WIRE LINE
M C
A F
T S
R
TAN/RED 59
A
O P
U
F
120
A HORN BUTTON
N
U
G
122
12
MANUAL SWITCH
W
A E
LBL
V V
LBL
Pos COL
W H
Pos COL
N
D O
6 5 4
P
1 2 3
ENGINE THROTTLE
MANUAL SWITCH
A
B
A
B
1
4
1
4
2
5
2
5
3
6
3
6
C
D
C
D
CAB SW Pos
COL
1 BRN BRN 3 BLU BLU 4 BLK BLK
CAB SW 3
4
2
1
1
-G-
01
-H-
ID0362027
358
ELECTRICAL DIAGRAM CAB HARNESS
REAR WRENCH ROTATE
PIPE GRIP
PIPE LIFT
Pos COL
LBL
Pos COL
1
ORG
12
1
WHT/ORG 111
Pos
COL
LBL
2
GRN
120
2
BLU
121
1
BRN/YEL
125
2
GRN
120
2
BLU
121
2
ORG
12
3
ORG
12
3
WHT/ORG 111
2
ORG
12
3
ORG
12
3
WHT/ORG 111
5
ORG
12
4
BLU/BLK 93
4
BLU/BLK
93
6
BRN
123
5
BLK/RED 1A
5
WHT/RED 142
6
BRN
123
6
GRN/BLK 92
6
GRN/BLK 92
A
TAN/RED
59
A
TAN/RED 59
A
TAN/RED 59
A
TAN/RED
59
A B
TAN/RED 59 BLK/BLU 1B
A
TAN/RED 59
B
BLK/BLU
1B
B
BLK/BLU
1B
B
BLK/BLU
1B
C
TAN/RED 59
B
BLK/BLU
1B
C
TAN/RED
59
D
BLK/BLU 1B
C
TAN/RED 59
D
BLK/BLU
1B
D
BLK/BLU 1B
D
BLK/BLU
FRONT WRENCH CLAMP
FRONT WRENCH CLAMP
LBL
Pos
COL
LBL
1
ORG
12
2
PUR
118
2
PUR
118
3
ORG
12
3
ORG
12
4
BLU/BLK
93
5
BLK/RED
1A
6
GRN/BLK
92
A
TAN/RED
59
A
TAN/RED
59
B
BLK/BLU
1B
B
BLK/BLU
1B
C
TAN/RED
59
D
BLK/BLU
1B
REAR WRENCH ROTATE A
1B
PIPE LIFT
PIPE GRIP A
B
A
B
1
4
1
4
2
5
2
5
3
6
3
6
C
D
C
D
A
DRILL PARK
B
1
4
2
5
3
6
C
D
B
1
4
2
5
3
6
C
D
REAR WRENCH CLAMP Pos
COL
LBL
1
YEL/BLU
127
LUBRICATOR
2
ORG
12
Pos COL
LBL
2
ORG
12
1
ORG
12
Pos COL
LBL
5
ORG
12
1
GRY
108
2
GRY
119
6
YEL
122
2
GRY
119
PIPE SHUTTLE
SPINDLE BRAKE
Pos COL LBL 1 WHT/ORG 111
Pos COL
2
ORG/WHT 99
1
PUR/RED 193
A
TAN/RED
59
3
YEL/PUR
109
A
TAN/RED 59
2
TAN
117
2
ORG
12
A
TAN/RED
59
4
TAN/RED 103
A
TAN/RED 59
2
TAN
117
A
TAN/RED 59
B
BLK/BLU
1B
4
TAN/RED 103
B
BLK/BLU 1B
3
WHT/ORG 111
A
TAN/RED 59
B
BLK/BLU
1B
5
BLK/RED
1A
B
BLK/BLU 1B
3
WHT/ORG 111
B
BLK/BLU 1B
C
TAN/RED
59
A
TAN/RED 59
C
TAN/RED 59
4
BLU/BLK
93
B
BLK/BLU 1B
D
BLK/BLU
1B
A
TAN/RED 59
D
BLK/BLU 1B
5
WHT/RED 142
C
TAN/RED 59
B
BLK/BLU
1B
6
GRN/BLK
92
D
BLK/BLU 1B
B
BLK/BLU
1B
A
A B
TAN/RED BLK/BLU
59 1B
1
4
C
TAN/RED 59
2
5
3
6
C
D
C
TAN/RED
59
C
TAN/RED
59
D
BLK/BLU
1B
D
BLK/BLU
1B
LBL
SPINDLE BRAKE A
B
1
4
2
5
D
1B
LUBRICATOR
B
A
B
1
4
2
5
3
6
C
D
DRILL PARK A
B
3
6
1
4
C
D
2
5
3
6
C
D
PIPE SHUTTLE A
BLK/BLU
REAR WRENCH CLAMP
B
1
4
2
5
3
6
C
D
RESUME/SET
1
-H-
01
Pos COL
LBL
1
ORG
12
2
TAN/WHT 56
3
BLU/GRN 116
RESUME/SET A
TAN/RED 59
A
TAN/RED 59
B
BLK/BLU 1B
B
BLK/BLU 1B
C
TAN/RED 59
D
BLK/BLU 1B
A
B
1
4
2
5
3
6
C
D
-J-
ID0362027
359
ELECTRICAL DIAGRAM CAB HARNESS
FRONT DRILL FRAME TILT COL
LBL
1
GRY/BLK
224
2
ORG
12
3
GRY/BLU
223
A
TAN/RED
59
A
TAN/RED
59
A 1
4
B
BLK/BLU
1B
2
5
3
6
C
D
FRONT DRILL FRAME TILT
REAR DRILL FRAME TILT
B
BLK/BLU
1B
Pos
COL
LBL
C
TAN/RED
59
1
WHT/BLK
226 REAR DRILL FRAME TILT
D
BLK/BLU
1B
2
ORG
12
3
WHT/BLU
225
A
TAN/RED
59
A
TAN/RED
59
B
BLK/BLU
1B
B
BLK/BLU
1B
C
TAN/RED
59
D
BLK/BLU
1B
A
B
1
4
2
5
3
6
C
D
B
SPINDLE GAUGE
SPINDLE GAUGE Pos COL
-K-
Pos
LBL
A
ORG/BRN 19
B
TAN/WHT 233
C
BLK/BLU 1B
C B A
SPINDLE GAUGE LIGHT Pos
COL
LBL
A
TAN/RED
59
B
BLK/BLU
1B
SPINDLE GAUGE LIGHT B A
12S Pos COL
12S CAP
1
LBL
1
TAN/RED 59
2
BLK/BLU
1B
3
GRN/BLU 112
4
TAN/YEL
5
BLU/GRN 116
6
YEL/BLK
12S
179 7
8
9 10 11 12
6
5
4
89
7
ORG/BRN 19
8
PUR/BLK 77
9 10
TAN/BLU 182 CAVITY
11
TAN/ORG 178
12
GRY/BRN 49
2
3
1
VARIABLE ROTATION POT VARIABLE ROTATION POT Pos
COL
LBL
A
BLU/GRN
116
B
WHT/GRN
90
C
YEL/BLK CAVITY
89
D
FLUID FLOW POT Pos COL
LBL
A
BLU/GRN
116
B
BLK/YEL
53
C
YEL/BLK
89
D
YEL
150
D C B A
FLUID FLOW POT D C B A
-J-
01
ID0362027
360
ELECTRICAL DIAGRAM CAB HARNESS BLOWER SPEED Pos COL
LBL
1
WHT/YEL 212
2
WHT
3
WHT/PUR 210
4
WHT
5
GRN/BLK 203
6
WHT/ORG 208
A
TAN/RED 59
A B
TAN/RED 59 BLK/BLU 1B
B
BLK/BLU
C
TAN/RED 59
C
TAN/RED 59
D
BLK/BLU
1B
D
BLK/BLU
1B
201 201
BLOWER SPEED A
B
1
4
2
5
3
6
C
D
1
1B
-K-
CLIMATE CONTROL Pos COL
LBL
1
GRN/BLK
203
2
BLU/BLK
202
2
BLU/BLK
202 CLIMATE CONTROL
3
GRN/BLK
203
A 1
4
3
GRN/BLK
203
2
5
4
GRY/GRN
206
3
6
C
D
5
BLU/BLK
202
A
TAN/RED
59
A
TAN/RED
59
B
BLK/BLU
1B
GPS
B
BLK/BLU
1B
Pos COL
LBL
C
TAN/RED
59
1
3A
D
BLK/BLU
1B
2
ORG/GRN 13
3
BLK/BLU
1B
4
BLU
97A
5
YEL
6 7
GRN CAVITY
8
CAVITY
B
5 6 7 8 4 3 2 1
GPS
RED
GPS CAP 8 7 6 5 1 2 3 4
GPS CAP Pos 1
CAVITY
5
2
CAVITY CAVITY
4
3
1 3 4
8 7
6 5
3
ESID
TO REMOTE DISPLAY
5
CAVITY CAVITY
ESID
6
CAVITY
Pos
COL
7
CAVITY
Pos COL
LBL
1 BRN
BRN
8
CAVITY
2 WHT
WHT
1 2
BLK/BLU BLK/BLU
1B 1B
3 BLU
BLU
3
GRY/PUR
158A
4 BLK
BLK
4
RED/YEL
20
5
TAN/RED
103
6
CAVITY
7
CAVITY
8
CAVITY
4
TO REMOTE DISPLAY
5 GRN/YEL GRN/YEL
A 1
2
B
HORN
WASHER MOTOR WASHER MOTOR
HORN Pos COL
01
1 2 2
LBL
Pos COL
LBL 1
1
TAN/BLU 253
A
BLK
2
BLK/RED 1A
B
GRY/ORG 219
ID0362027
361
ELECTRICAL DIAGRAM CAB HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
CAB HARNESS
215-2347
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0362027
362
ELECTRICAL DIAGRAM
DIODE PACK
FRAME HARNESS
4
3
2 1
5
6
7
8
TO DIODE PACK Pos COL
UMBILICAL
LBL
1
GRY/ORG 83
2
GRY/YEL 84
3
BLU/ORG 81
4
BLU/YEL
5
BRN/YEL 74
82
Pos COL
LBL
6
BRN/ORG 73
A
ORG
12
7
PUR/YEL 145
B
WHT/BRN 75
8
PUR/ORG 144
C
BRN
31
D
RED/BLK
18
E
CAVITY
F
BLK
G
BLU/ORG 106 CAVITY
H
1
UMBILICAL
CAP
TO DIODE PACK 1 2 3 4
1
8 7 6 5
J
BRN/WHT 173
K
YEL/RED
176
L
BLK/BLU
1B
M
BLK/RED CAVITY
1A
N P
CAVITY
E
P
N
D
F
A
G
C B
H
M
DRILL FLUID VOLT
L
J K
HYD TEMP HYD TEMP Pos COL 1
LBL
GRY/BLK 39
10 RING
Pos COL
LBL
TO AT HRNS
A
WHT/BLK
55
Pos COL
B
BLK/WHT
143
1
BRN/RED 185
C
BLK/RED CAVITY
1A
2
BRN/BLU 184
D
3
BLK/RED 1A
E
CAVITY
4
BLU/GRN 116
F
CAVITY
5
YEL/BLK 89
6
GRY/BRN 49
7
ORG CAVITY
DRILL FLUID VOLT
8
ALTERNATOR
DIODE PACK.
Pos COL CAVITY A B C D
F E D C B A
LBL
LBL
12
TO AT HRNS
CAVITY
1 2 3 4
ORG/BLU 27 CAVITY
8 7 6 5
ALTERNATOR
TO DIODE CONN
D C B A
TO DIODE CONN Pos COL
LBL
B A
A
ORG/GRN 13
HYD FILTER
B
ORG/BLU 27
Pos COL 1
AUXILIARY LIGHT AUXILIARY LIGHT Pos COL
LBL
A
GRN/YEL 229
B
BLK
B A
LBL
GRY/YEL 38
HYD FILTER 10 RING
1
STROBE STROBE Pos COL
LBL
A
WHT/PUR 71
B
BLK/RED 1A
B A
COOLANT LEVEL SENSOR COOLANT LEVEL SENSOR A BC
Pos
COL
LBL
A
BLU/GRN
116
B
WHT/GRN
210
C
BLK/GRN
211
01
-A-
ID0361097
363
ELECTRICAL DIAGRAM FRAME HARNESS
TO ENGINE HARNESS WIF SENSOR
Pos
COL
LBL
LBL
A
BLK/YEL
243
1
TAN/YEL 244
B
RED/BLU
238
2
BLK/YEL 243
C
PUR
24
D
BLK/BLU
1B
E
RED
2A
ENGINE FUSE
F
139
Pos COL
LBL
G
WHT/ORG CAVITY
A
RED
2A
B
RED/BLU 238
.156 RCPT
Pos COL
Pos COL LBL 1
GRN 204
WIF SENSOR
BLUE .156
1
2
H
BLU/ORG
50
LBL
GPS BATT +
J
BLU/GRN
116
1
ORG/GRY 197
Pos COL LBL
K
45
2
BLK/RED 1A
1
RED 2A
L
ORG/BLK CAVITY
GPS BATT +
M
WHT/GRN
210
N
PUR/ORG
48
3/8 RING
P
WHT
R
ORG/GRN
13
S
TAN/YEL
244
T
PNK/BLK
239
U
BLK/GRN
211
V
BLK/PNK
68
W
YEL
X
GRN
FAN SOLENOID Pos COL
FAN SOLENOID 1
2
30A
ENGINE FUSE
125 AMP Pos COL LBL 1
A B
RED 2A
125 AMP
GND 2
10 RING
Pos COL LBL 1
BLK 1
GND 2 1/2 RING
TO ENGINE HARNESS H
J
X W
K B
G
L
V C
A
F
M
U D
E
N
T R
S
164Y
17Y
Pos COL LBL
Pos COL
1
1
GRN 204
17Y
F
164Y BLUE .250 QDF
LBL
LGRN 204
BLUE .250 QDF
F
P
1
-A-
01
-B-
ID0361097
364
ELECTRICAL DIAGRAM FRAME HARNESS
AUX LIGHTS
THROTTLE Pos COL 1
LBL
A
BLU/ORG 50
1
BLU/ORG 50
2 3 3
PUR/ORG 48
A
TAN/RED 59
A
TAN/RED 59
B
1
4
2
5
3
6
C
D
AUX LIGHTS Pos COL
LBL
1
GRN/WHT 228
TAN/YEL 244
2
ORG
PUR/ORG 48
A A
BLK/RED 1A BLK/RED 1A
THROTTLE
B
TAN/RED 59
A
B
1
4
B
TAN/RED 59
2
5
B
BLK/RED 1A
B
BLK/RED 1A
C
TAN/RED 59
C
TAN/RED 59
D
BLK/RED 1A
D
BLK/RED 1A
3
6
C
D
12
C
BLK/RED 1A
D
TAN/RED 59
ENGINE STOP Pos COL
LBL
A
ORG/GRN 13
B
YEL/RED 44
ENGINE STOP B A
A
B
THROTTLE 2 THROTTLE 2 Pos COL
LBL
A
TAN/RED 59
B
BLK/RED 1A
DRILL FRAME UP 2 DRILL FRAME UP 2 A
DRILL FRAME DOWN 2 A
B
DRILL FRAME DOWN 2 Pos
COL
LBL
A B
WHT/BLK BLK/RED
226 1A
DRILL FRAME UP 1
ROTATION PUMP Pos COL
LBL
A
BLK/RED 1A
B
PUR/YEL 145
C
PUR/ORG 144
D
BLK/RED 1A
A
A
B
Pos
COL
LBL
A
GRY/BLK
224
B
BLK/RED
1A
DRILL FLUID PUMP
LBL
A
BLK/RED 1A
B
BRN/YEL 74
C
BRN/ORG 73
D
BLK/RED 1A
THRUST PUMP D C B A
Pos COL
LBL
A
WHT/BLU
225
B
BLK/RED
1A
DRILL FRAME UP 1 Pos COL A GRY/BLU
LBL 223
B
1A
BLK/RED
TO CRANE TO CRANE
D C B A
THRUST PUMP
B
DRILL FRAME DOWN 1 DRILL FRAME DOWN 1
ROTATION PUMP
Pos COL
B
Pos COL
LBL
A
1A
B
BLK/RED
C
BLK/WHT CAVITY
D
CAVITY
A
B
CAB SWING IN 2 CAB SWING IN 2 Pos COL
143
A
B
Pos COL
LBL
A
GRY
52
B
BLK/RED 1A
LBL
A
PUR/BLK 62
B
BLK/RED 1A
CAB SWING IN 1 CAB SWING IN 1 A
DRILL FLUID PUMP
B
Pos COL
LBL
A
YEL/BLK 61
B
BLK/RED 1A
HOIST 2 D C B A
Pos COL LBL A
TAN 47
B
GRY 52
HOIST 2 B A
HOIST 3 Pos COL
LBL
A
8
BLU
B
YEL/RED 44
C
BLK
1
HOIST 3
1
C B A
-B-
01
-C-
ID0361097
365
ELECTRICAL DIAGRAM
JBOX 21
FRAME HARNESS
JBOX 21 H
X
J
W
K B
G
L
V A
F
C
U
M E
D
T
N S
Pos COL A ORG
LBL 12
B
BLK/RED
1A
C
ORG/GRN 13
D E
CAVITY CAVITY
F
BLU
8
G
BLK/BLU
1B
H
ORG/BLK 45
J K
WHT/BRN 75 BRN 31
L
WHT
P
R
1
M
WHT/ORG 139
N
PNK/BLK
239
P
BLK/PNK
68
R
GRY/YEL
38
S
GRY/BLK
39
T
YEL/RED
44
U
TAN/YEL
244
V
WHT/PUR 71
W
GRN/WHT 228
X
RED
2A
JBOX 8 Pos COL 1 2
JBOX 8 1 2 3 4 8 7 6 5
LBL
3
GRN CAVITY CAVITY
4
CAVITY
5
PUR
6 7
YEL/RED 176 CAVITY
8
YEL
24
JBOX 1S JBOX 1S
-C-
Pos COL LBL 1
JBOX 1P
BLK 1
JBOX 1P Pos COL LBL 1
RED 2A JBOX 31 Pos COL
JBOX 31
30 29 28
18 17 16 27
31 19 7 6 15 26
01
8 2 1 5 14
20 9 3 4 13 25
21 10 11 12 24
22 23
LBL
1
BLU/ORG 50
2 3
PUR/ORG 48 WHT/BLK 55
4
BLU/ORG 81
5
TAN/RED 59
6
YEL/BLK
7
PUR/BLK 62
8
GRY/BLK 224
9
GRY/BLU 223
10
WHT/BLK 226
11
WHT/BLU 225
12 13
BLU/ORG 106 CAVITY
14
BLU/YEL 82
15 16
GRY/ORG 83 GRY/YEL 84
17
LGRN
18
RED/BLK 18
19
TAN
47
20
GRY
52
21
GRN/YEL 229
22 23
BRN/WHT 173 CAVITY
24
BRN/RED 185
25
BRN/BLU 184
26
BLU/GRN 116
27
YEL/BLK
28
GRY/BRN 49
29 30
ORG/GRY 197 CAVITY
31
CAVITY
61
204
89
ID0361097
366
ELECTRICAL DIAGRAM FRAME HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
FRAME/ENGINE HARNESS
215-2348
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0361097
367
368
ELECTRICAL DIAGRAM JT/AT100M1 PIPELOADER JUMPER CABLE
1 TO CAB HARNESS
TO PIPELOADER
-DD-
-CC-
PINS
PINS
A
ORG {12}
J
GRA {119}
B
GRA/RED (234)
K
PUR {118}
C
BLK/RED {1A}
L
GRN/BLK {92}
D
YEL {122}
M
TAN {117}
E
BLU {121}
N
F
YEL/BLU (127)
G
GRN {120}
H
BLU/BLK {93}
01
R
BLK/BLU {1B}
S
A
ORG {12}
J
GRA {119}
R
BLK/BLU {1B}
GRA/WHT {78}
B
GRA/RED (234)
K
PUR {118}
S
GRA/WHT {78}
T
TAN/RED {140}
C
BLK/RED {1A}
L
GRN/BLK {92}
T
TAN/RED {140}
U
PUR/WHT {100}
D
YEL {122}
M
TAN {117}
U
PUR/WHT {100}
BLU/WHT {101}
V
BRN {123}
E
BLU {121}
N
BLU/WHT {101}
V
BRN {123}
O
RED/BLK {18}
W
F
YEL/BLU (127)
O
RED/BLK {18}
W
P
WHT {80}
X
G
GRN {120}
P
WHT {80}
X
Q
WHT/RED {79}
H
BLU/BLK {93}
Q
WHT/RED {79}
BRN/YEL (125) BLK (1)
BRN/YEL (125) BLK (1)
ID0173500
369
ELECTRICAL DIAGRAM JT/AT100M1 PIPELOADER JUMPER CABLE REF PART NO. NUMBER
1
214-530
QTY
1
DESCRIPTION
REMARKS
PIPELOADER JUMPER CABLE
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0224405
NOTE:
01
ID0173500
370
ELECTRICAL DIAGRAM INNER ROTATION HARNESS RESISTOR MODULE D C B A
RESISTOR MODULE Pos COL
LBL
A
BLU/GRN
116
B
GRN/BLU
112
C
CAVITY
D
YEL/BLK
INNER ROTATION SWITCH
89
Pos
COL
LBL
1
GRN/BLU
112
2
TAN/YEL
179
3
WHT
INNER ROTATION SWITCH
4
BLU/GRN
A
B
5
WHT
1
4
6
ORG/BRN
19
2
5
A
TAN/RED
59
3
6
A
TAN/RED
59
C
D
B
BLK/BLU
1B
B
BLK/BLU
1B
C
TAN/RED
59
D
BLK/BLU
1B
CAP
INNER ROT JOG INNER ROT JOG Pos COL
B
A C
116
LBL
A
BLU/GRN 116
B
TAN/ORG 178
C
YEL/BLK
A
B C
89 INNER ROT TACH
INNER ROT TACH
1
C B A
Pos COL
LBL
A
ORG/BRN 19
B
PUR/BLK 77
C
BLK/BLU
1B
LIGHT
LIGHT
Pos COL
B A
LBL
A
BLK/BLU 1B
B
TAN/RED 59 INNER ROT POT Pos COL
INNER ROT POT D C B A
LBL
A
BLU/GRN 116
B
TAN/BLU 182
C
YEL/BLK 89
D
CAVITY INNER ROT PRESS GAUGE
INNER ROT PRESS GAUGE C B A LIGHT 1
12 11 10 9
8
7
1
5
6
2
3
4
B A
COL
LBL
A
ORG/BRN
19
B
GRY/BRN
49
C
BLK/BLU
1B
LIGHT 1 Pos COL
TO CAB HARNESS
Pos
LBL
A
TAN/RED 59
B
BLK/BLU 1B
TO CAB HARNESS Pos COL
01
LBL
1
TAN/RED 59
2
BLK/BLU
3
GRN/BLU 112
4
TAN/YEL
5
BLU/GRN 116
6
YEL/BLK
7
ORG/BRN 19
8
PUR/BLK 77
9
TAN/BLU
10
CAVITY
11
TAN/ORG 178
12
GRY/BRN 49
1B
179
89
182
ID0374034
371
ELECTRICAL DIAGRAM INNER ROTATION HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
1
1
INNER ROTATION HARNESS
215-2459
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0374034
372
ELECTRICAL DIAGRAM JT/AT SWITCH JUMPER
TO JT/AT SWITCH
TO MAINFRAME HARNESS Pos A
COL
LBL 12
ORG
B
BLU/GRN
116
C
YEL/BLU
177
D
YEL/WHT
183
E
BLK/BLU
1B
F
1
Pos COL
LBL
1
ORG
12
2
YEL/BLU 177
3
WHT
4
BLU/GRN 116
5
WHT
6
GRN/BLU 112
TO JT/AT SWITCH
112
GRN/BLU
A
B
1
4
2
5
3
6
C
D
TO MAINFRAME HARNESS A
B C
D
E
F
TO INNER ROT HOURMETER (+) TO INNER ROT HOURMETER (+) Pos
COL
LBL
1
YEL/WHT
183
TO INNER ROT HOURMETER (-)
TO INNER ROT HOURMETER (-)
01
Pos
COL
LBL
1
BLK/BLU
1B
ID0374037
373
ELECTRICAL DIAGRAM JT/AT SWITCH JUMPER REF PART NO. NUMBER
1
215-2460
QTY
1
DESCRIPTION
REMARKS
JT/AT SWITCH JUMPER HARNESS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0374037
374
ELECTRICAL DIAGRAM
JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY)
ORG/BRN {235}
LINER WASHER PUMP RELAY K17
ORG {12} K17
3 5
2 4
1
BLK/RED {1A}
1
RED/BLK CAVITY {18} PLUG ORG BRN {31} {12} BLK/RED P N E BLK {1A} D M F {1} C A L G BLK/BLU B BLU/ORG K H {1B} {106} J CAVITY CAVITY PLUG PLUG BRN/WHT {173} WHT/BRN {75}
SOCS
BRN/WHT {173}
-A-
TO FRAME ENGINE HARNESS
-EEBRN {31}
TO FUEL SENDER
R1
03
ID0173474
375
ELECTRICAL DIAGRAM
JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY) TO FLUID FLOW SPEED SENSOR MT2 BRN (18) 1
BLK (1B)
4
1
2
4
3
2 3
BLU (75)
5
6 3
D
4
2
1
C
B
GRN/RED {174}
1
BLK/RED {1A}
A
TO WASH WAND SWITCH S9
GRN/YEL {175}
GRN/RED {174}
BRN/WHT {173}
ORG/BRN {235} A
-A-
B
BLK {1}
LINER WASHER PUMP B2
TO CHECK VALVE L2
TO REVERSE WARNING ALARM LS3
4
5
6
D
2
3
C
B
BLU/ORG BLK/RED {106} {1A}
A
GRN/YEL {175}
BLK/RED {1A}
B
1
A
A B
ORG YEL {12} {60}
WORKLIGHT SWITCH S38
BLK {1}
03
YEL {60}
TO WORKLIGHTS DS21-DS22
ID0173474
376
ELECTRICAL DIAGRAM
JT/AT100M1 T4i &T4 UMBILICAL HARNESS (JT ONLY) REF PART NO. NUMBER
1
215-1551
QTY
1
DESCRIPTION
REMARKS
UIMBIL
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0173474
377
378
ELECTRICAL DIAGRAM
JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY) A
B
C
A
B
C
WHT/BRN (75) BLK/BLU (1B)
1
C L
A G
B K
J
H
BLU/ORG {106}
A
C B
A
SOCS
BLK/BLU {1B}
C B
TO FLUID FLOW SPEED SENSOR MT2
RED/BLK CAVITY {18} PLUG ORG BRN {31} {12} BLK/RED P BLK N E {1A} {1} D M F
RED/BLK (18)
-A-
CAVITY CAVITY PLUG PLUG BRN/WHT {173} WHT/BRN {75}
TO FRAME ENGINE HARNESS -EE-
B A BLK/RED {1A} BRN {31}
GRN/YEL {175}
TO CHECK VALVE TO FUEL SENDER
L2
R1
02
ID0247936
379
ELECTRICAL DIAGRAM
JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY)
TO WASH WAND SWITCH S9
GRN/RED {174}
5
6
D
3
C
4
2
B A
GRN/RED {174}
1
BLK/RED {1A}
GRN/YEL {175} BRN/WHT {173}
1
TO WORKLIGHTS DS21, DS22 BLK {1}
-A-
YEL {60}
TO REVERSE WARNING ALARM LS3
5
6
D
2
3
C
4 1
BLU/ORG 16 {106}
A
BLK/RED {1A}
B
B A
ORG YEL {12} {60}
WORKLIGHT SWITCH S38
02
ID0247936
380
ELECTRICAL DIAGRAM
JT/AT 100 M1 T4i & T4 UMBILICAL HARNESS (AT ONLY) REF PART NO. NUMBER
1
213-059
QTY
1
DESCRIPTION
REMARKS
UMBILICAL HARNESS (AT ONLY)
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0224405
NOTE:
02
ID0247936
381
382
ELECTRICAL DIAGRAM
PIN #
AT/JT100 T4i & T4 PIPE LOADER HARNESS
TAN/ORG (230)
TAN/GRN (136) TAN/GRN (136)
TAN {117} 3 5
2 4
SHUTTLE ENABLE RELAY
3 5
1
2 4
BLK/RED {1A}
PIN #
1
CAVITY PLUG
7
CAVITY PLUG
2
CAVITY PLUG
8
CAVITY PLUG
3
BLU/GRN {128}
9
BLU/YEL {129}
4
GRN/BLU {130}
10
GRN/ORG {131}
5
PUR/GRN {134}
11
PUR/YEL {135}
6
TAN/GRN {136}
12
TAN/WHT {137}
1
PIPELOADER DIODE PACK
BLK/RED {1A}
1 2
GRA/WHT (78)
RED/WHT {231}
4
5
6
12 11 10 9
3
8
7
GRN/BLK {92}
BLU/BLK {93}
1
2
FRONT HOME SWITCH BLK {140}
BLU {1B}
N.C.
4
2
1
BRN {18}
RED/BLK {18} BLK/BLU {1B}
C B A
FRONT WRENCH SWITCH
3
WHT {80}
CAVITY PLUG
A
B
B
A
A
B
CAVITY PLUG
-B-
ORG {12}
BLK/RED {1A}
GREASER HEATER BLU {1B}
N.C.
BLK {231} 3
4
2
1
TO PIPELOADER VALVE HARNESS
BRN {18}
SHUTTLE GUARD SWITCH V U
H
G
T S
F
PIN #
PIN #
L
B
E Q
C
M
D
N O
P
PIN #
A
BLK/RED {1A}
H
BRN {123}
Q
PUR/GRN {134}
B
PUR {118}
J
BRN/YEL {125}
R
PUR/YEL {135}
C
CAVITY PLUG
K
YEL {122}
S
TAN/GRN {136}
D
GRN {120}
L
YEL/BLU {127}
T
TAN/WHT {137}
E
BLU {121}
M
BLU/GRN {128}
U
CAVITY PLUG
F
GRA {119}
N
BLU/YEL {129}
V
TAN/ORG {230}
O
GRN/BLU {130}
W
PUR/WHT {100}
P
GRN/ORG {131}
X
BLU/WHT {101}
G CAVITY PLUG
1
K
J A
R
02
X
W
ID0228345
383
ELECTRICAL DIAGRAM AT/JT100 T4i & T4 PIPE LOADER HARNESS
PIN #
PIN #
REAR STOP SWITCH
PIN #
A
ORG {12}
H
BLU/BLK {93}
Q
WHT/RED {79}
B
GRA/RED {234}
J
GRA {119}
R
BLK/BLU {1B}
C
BLK/RED {1A}
K
PUR {118}
S
GRA/WHT {78}
D
YEL {122}
L
GRN/BLK {92}
T
TAN/RED {140}
E
BLU {121}
M
TAN {117}
U
PUR/WHT {100}
F
YEL/BLU {127}
N
BLU/WHT {101}
V
BRN {123}
G
GRN {120}
O
RED/BLK {18}
W
BRN/YEL {125}
P
WHT {80}
X
CAVITY PLUG
BLU (1B) BLK {234} 3 2
N.C.
X
W U
H
G
T S
J
K B
R
E Q
L M
C
A F
N.C.
N
D
1
BRN (18)
SHUTTLE HOME SWITCH BLU (1B)
V
4
BLK {79}
3
4
2
1
BRN (18)
REAR HOME SWITCH BLU (1B) BLK {78}
O P
3 2
N.C.
4 1
BRN (18)
TO PIPELOADER JUMPER HARNESS
-B-
1
02
ID0228345
384
ELECTRICAL DIAGRAM AT/JT100 T4i & T4 PIPE LOADER HARNESS REF PART NO. NUMBER
QTY
DESCRIPTION
REMARKS
1
1
PIPE LOADER HARNESS
SEE FOOTNOTE 1
215-1837
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0269709
NOTE:
02
ID0228345
385
386
ELECTRICAL DIAGRAM AT/JT100 T4i & T4 TOP PANEL HARNESS
WORK LIGHT BLK {1}
YEL (60) A B
BLK {1} F E D C B A
PUR/YEL {221}
TO WINDSHIELD WIPER HARNESS
PUR/GRN {222} BLK {1}
GRA/BLU {217} GRA/GRN {218}
TAN/RED {59}
A
D
6
5
4
B
TAN/RED {59}
GRA/RED {216}
GRA/ORG {219}
B
5
A
6
4
D
1
C
2
TAN/RED {59}
BLK/BLU {1B} GRA/BLU {217} GRA/RED GRA/GRN {216} {218} PUR/ORG {220}
UPPER WIPER SWITCH
A
GRA/ORG {219} TAN/RED {59} 1
C
2
3
TAN/RED {59}
WORKLIGHT SWITCH
BLK/BLU {1B}
3
BLK/BLU {1B}
1
TAN/RED 16 {59}
C
BLK/BLU {1B}
2
1
ORG {12}
3
TAN/RED {59}
B
4
5
6
D
BLK/BLU BLK/BLU {1B} {1B} PUR/YEL PUR/GRN {221} PUR/ORG {222} {220}
LOWER WIPER SWITCH
PUR/BLK ORG {12} YEL/BLK {62} {61} C
1
A
D
6
5
4
B
BLK/BLU {1B}
2
CAVITY PLUG
BLK {1}
3
TAN/RED {59}
TAN/RED {59}
CAB SWING SWITCH
BLK/BLU {1B}
ORG {12} 1 2 3
PUR/BLK {62}
4 5 6
7
GRA/RED {216}
PUR/ORG {220}
BLK/BLU {1B} 16
GRA/ORG {219}
12 11 10 9 8
TO CAB HARNESS
YEL {60}
TAN/RED {59} YEL/BLK {61}
BLK {1} B A
YEL {60}
WORK LIGHT
02
ID0288347
387
ELECTRICAL DIAGRAM AT/JT100 T4i & T4 TOP PANEL HARNESS REF PART NO. NUMBER
1
215-1838
QTY
1
DESCRIPTION
REMARKS
TOP PANEL HARNESS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0269709
NOTE:
02
ID0288347
388
ELECTRICAL DIAGRAM
AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS
A PNK/BLK J GRA/BLK R WHT/ORG {39}
{139}
BLK/PNK YEL/RED B (69) K {44}
S GRA/PUR
C WHT/BLK L ORG/BLK {11} {45}
T TAN/WHT {233}
{239}
{158}
D
PUR/BLK PUR/YEL WHT/PUR U {236} {77} M {71}
E
ORG/GRA YEL/BLK (197) N {89}
F
WHT/PNK BRN/RED RED/WHT W (199) O {185} {98}
G
TAN/YEL WHT/GRN X BRN/BLU {184} (244) P {102}
V
1
BRN/RED {76}
H GRA/YEL Q BLU/GRN {38}
CAVITY PLUG
{116}
ORG/GRN {13}
RED {3}
CAVITY PLUG
T S
GRA (EX)
U R
Z Y
BLK/BLU {1B}
X
-A-
RED {2A}
V W
BLK {1}
BLK/RED {1A}
TO JUNCTION BOX HARNESS
1 GRA {108} 9
PUR/ORG {105}
17
YEL/BLK (89A)
25 GRA/ORG
PUR/GRN {85}
BRN {70}
18 GRN/BLU (67)
26
BLU/ORG {81}
3 WHT/BLU
11 GRN {204}
YEL/ORG 19 {68}
27 BLU/YEL
WHT/BLK {226}
PUR/WHT {192}
2
{225}
4
10
12
{82}
28
TAN/RED {59} C
5 GRA/BLU
13 BRN/WHT
21 RED/BLK
29 ORG {12}
6 GRA/BLK
14
BLK (1E)
22 BLU/ORG
30
YEL/BLK {61}
23 PUR/ORG {48}
31 GRA/BRN {49}
16 PUR/BLK
24 GRA/YEL
{223}
{224}
{173}
7 WHT/BLK 15 {55}
8
02
20
BRN {31}
{83}
WHT/BRN {75}
{62}
{18}
{50}
YEL/RED (176)
A
YEL (248)
CAVITY PLUG B
GRN (249)
{84}
ID0300814
389
ELECTRICAL DIAGRAM
AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS
CAVITY PLUG ORG/GRN {13} CAVITY PLUG RED {3}
T
S GRA {EX}
U R
Z Y
1
X
V
RED {2A}
W BLK {1}
BLK/BLU {1B}
BLK/RED {1A}
J GRA/BLK
R WHT/ORG
YEL/RED {44}
S GRA/PUR
WHT/BLK C {11}
L ORG/BLK {45}
T TAN/WHT {233}
D
PUR/BLK {77}
M WHT/PUR
U
PUR/YEL {236}
E
ORG/GRA (197)
N YEL/BLK
V
BRN/RED {76}
F
WHT/PNK RED/WHT (199) O {98}
W
BRN/RED {185}
G
TAN/YEL (244)
P WHT/GRN
X
BRN/BLU {184}
H
GRA/YEL {38}
Q BLU/GRN
A PNK/BLK
{239}
B
TO CAB HARNESS CAB
-A-
BLK/PNK (69)
{39}
K
{71}
{89}
{102}
{139}
{158}
{116}
YEL/BLK GRA/ORG 1 GRA {108} 9 PUR/ORG 17 (89A) 25 {105}
2 PUR/GRN 10 BRN {70} C A
YEL (248)
CAVITY PLUG B
GRN (249)
{85}
{83}
18
GRN/BLU BLU/ORG (67) 26 {81}
YEL/ORG 3 WHT/BLU 11 GRN {204} 19 27 BLU/YEL {68} {225}
4
{82}
WHT/BLK 12 PUR/WHT 20 BRN {31} 28 TAN/RED {59} {192} {226}
5 GRA/BLU 13 BRN/WHT 21 RED/BLK 29 ORG {12} {223}
{173}
{18}
BLK 6 GRA/BLK 14 (1E) {224}
22 BLU/ORG 30 {50}
YEL/RED (176)
7 WHT/BLK 15 YEL/BLK
23 PUR/ORG 31
GRA/BRN {49}
{55}
{61}
{48}
8 WHT/BRN 16 PUR/BLK 24 GRA/YEL {75}
02
{62}
{84}
ID0300814
390
ELECTRICAL DIAGRAM
AT/JT100 T4i &T4 CAB JUNCTION BOX HARNESS REF PART NO. NUMBER
1
215-1925
QTY
1
DESCRIPTION
REMARKS
CAB JUNCTION BOX JUMPER
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID026709
NOTE:
02
ID0300814
391
392
ELECTRICAL DIAGRAM JT/AT100 T3 & T4i $T4 HOSETRACK HARNESS
L K J
M N
C B
P
D A
H G
PIN#
PIN#
A
BLK (1)
J
BLK (9)
B
BLK (2)
K
BLK (10)
C
BLK (3)
L
BLK (11)
D
BLK (4)
M
GRN/YEL (12)
E
BLK (5)
N
CAVITY PLUG
F
BLK (6)
P CAVITY PLUG
G
BLK (7)
H
BLK (8)
E F
1
PIN#
PIN#
A
BLK (1)
J
BLK (9)
B
BLK (2)
K
BLK (10)
C
BLK (3)
L
BLK (11)
D
BLK (4)
M
GRN/YEL (12)
E
BLK (5)
N
CAVITY PLUG
L K
03
F
BLK (6)
G
BLK (7)
H
BLK (8)
P
N D
A
H
CAVITY PLUG
M C
B
J
G
P E
F
ID0313433
393
ELECTRICAL DIAGRAM JT/AT100 T3 & T4i $T4 HOSETRACK HARNESS REF PART NO. NUMBER
1
215-2016
QTY
1
DESCRIPTION
REMARKS
HOSETRACK HARNESS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0269709
NOTE:
03
ID0313433
394
ELECTRICAL DIAGRAM JT/AT100 T3 & T4i & T4 CARRIAGE HARNESS
PIN# TO HOSETRACK HARNESS C B A
CAVITY PLUG
J
PUR/ORG {105}
BLK/RED {1A}
K
BRN/RED (76)
C ORG {12}
L
PUR/BLK (77)
D
BLK/BLU {1B}
M
BLK/RED {1A}
E
TAN/WHT {233}
N CAVITY PLUG
F
RED/BLK {18}
P CAVITY PLUG
G
PUR/GRN {85}
H
GRA/PUR {158}
B CAVITY PLUG
TO INNER ROTATION SPEED PICKUP
F
G H
C
A
B
B
E
A B
J
PUR/BLK BLK/BLU {77} {1B} RED/BLK {18}
D C
K L
PIN#
A PUR/WHT {192}
P N
M
A
C
BLK/BLU {1B}
TO ROTATION SPEED PICKUP
TAN/WHT {233}
C B A
RED/BLK {18}
1
BLK/RED {1A}
TO VARIABLE ROTATION SOLENOID
1 4
3 2
PUR/GRN {85}
FRONT VIEW
A B
BRN/RED (76)
BLK/RED {1A}
TO THRUST BRAKE SOLENOID
A B
PUR/ORG BLK/RED {1A} (105) TO TWO SPEED SOLENOID
A B PUR/WHT BLK/RED {1A} {192}
TO TRACKER CONTROL LIGHT
TO SPINDLE BRAKE SOLENOID A B ORG {12}
03
GRA/PUR {158}
ID0313434
395
ELECTRICAL DIAGRAM JT/AT100 T3 & T4i & T4 CARRIAGE HARNESS REF PART NO. NUMBER
1
215-2017
QTY
1
DESCRIPTION
REMARKS
CARRIAGE HARNESS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0269709
NOTE:
03
ID0313434
396
ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER
LIMIT SWITCH 23
17
S1
J1 INNER BOOM UP L2
TERMINAL BLOCK
PENDANT E1
UP
1
INNER BOOM S2
INNER BOOM DOWN L3
1
1
2 2
DOWN UP
3
OUTER BOOM S3
OUTER BOOM UP L4
2
4 4
DOWN
13
CW
S5
6
EXTEND OUT L8
6
7
17
8
9
S6
AUX 1 L10
AUX 1 L11
9
9
10 10
AUX 2
10
11
S7
EXTEND IN L9
8
8
17
7
7
IN
AUX 2
ROTATE CCW L7
27
6
OUT
AUX 1
27
5
5
CCW EXTEND
ROTATE CW L6
4
5
ROTATE S4
OUTER BOOM DOWN L5
3
3
L12
AUX 2 L13
11
11
12 12
12
13
13 S8
13
TO CRANE ENABLE RELAY
ON/OFF
14
14
15
15
15
16
16
17
17
17
18
18
18
14
14
13 TRIGGER R1 21
13
19 16
OVERLOAD RELAY
20
K4 21
21
87a
30 85
22
26 25 SP1
24 15
27
87 86
21
LS1 INNER BOOM PRESSURE SWITCH ALARM 14
16
14
POWER RELAY K1
87a
30 85
DIN POWER SWITCHING RELAY 87a K2
PROPORTIONAL VALVE L1
30
19
85
28 20
30
13
15
15 F1
PROPORTIONAL AMPLIFIER
10 AMP 21
86
87
U1
18 28
87
DIN GROUND SWITCHING RELAY 87a K3 85
05
87 86
22
29 22
86
ID0147351
397
ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER
Circuit Number Wire Color Function 1 grn Inner boom switch to inner boom up solenoid 2 red/blk Inner boom switch to inner boom down solenoid 3 blk Outer boom switch to outer boom up solenoid 4 org Outer boom switch to outer boom down solenoid 5 red Rotate switch to rotate cw solenoid 6 blu Rotate switch to rotate ccw solenoid 7 grn/blk Extend switch to extend out solenoid 8 org/blk Extend switch to extend in solenoid 9 red/wht Aux 1 switch to aux 1 solenoid 10 grn/wht Aux 1 switch to aux 1 solenoid 11 org/red Aux 2 switch to aux 2 solenoid 12 blu/red Aux 2 switch to aux 2 solenoid 13 wht/red (red/wht) Power circuit 14 wht To crane enable relay 15 wht/red (red) DIN power switching relay, power relay to proportional amplifier 16 wht/blk (grn) Ground to power relay Ground to rotate cw & ccw, aux 1, aux 2, outer boom down, extend in 17 wht (blk) solenoids, & limit switch 18 blk (blk/wht) Ground to proportional amplifier 19 blu DIN power switching relay to proportional valve 20 brn DIN ground switching relay to proportional valve 21 wht (blu/blk) Pendent trigger to proportional amplifier 22 grn DIN ground switching relay to proportional amplifier 23 wht Limit switch to inner boom in solenoid 24 wht/blk Overload relay to ground 25 blk Overload relay to inner boom pressure switch 26 wht Overload relay to warning alarm 27 wht/blk Overload relay to outer boom up, inner boom down, extend out solenoids 28 red Power relay to DIN power switching relay & DIN ground switching relay 29 grn DIN power switching relay & DIN ground switching relay to ground
05
ID0147351
398
ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER Ref. No. E1 F1 J1 K1 K2 K3 K4 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 LS1 R1 S1 S2 S3 S4 S5 S6 S7 S8 SP1 U1
05
Part No. 213-389 217-810 213-314 215-1266 215-1266 215-1266 215-1266 499-267
214-416 217-406 213-384 213-387 213-387 213-387 213-387 213-387 499-271 213-386 213-315 213-316
Component Pendant Fuse Terminal Block Power Relay DIN Power Switching Relay DIN Ground Switching Relay Overload Relay Proportional Valve Inner Boom Up Solenoid Inner Boom Down Solenoid Outer Boom Up Solenoid Outer Boom Down Solenoid Rotate CW Solenoid Rotate CCW Solenoid Extend Out Solenoid Extend In Solenoid Aux 1 Solenoid Aux 1 Solenoid Aux 2 Solenoid Aux 2 Solenoid Alarm Trigger Potentiometer Limit Switch Inner Boom Switch Outer Boom Switch Rotate Switch Extend Switch Aux 1 Switch Aux 2 Switch On/Off Switch Inner Boom Pressure Switch Proportional Amp
Notes 164-034 Case 10 Amp ATC Mini w/Bracket Mini w/Bracket Mini w/Bracket Mini w/Bracket
499-431 Trigger; 117-206 Spring 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot 499-273 Boot
ID0147351
399
ELECTRICAL SCHEMATIC JT8020/JT/AT100M1 T3 & T4i & T4 PIPELOADER
Ref. No. 1 2 3 4
05
Part No. 213-391 213-392 213-393 213-296
Quantity Description 1 Pendant to Panel Harness 1 Panel to Solenoid Harness 1 Relay Harness 2 DIN Connector Harness
ID0147351
400
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 & T4i & T4 DIN GROUND SWITCHING RELAY RELAY HARNESS
DIN POWER SWITCHING RELAY
POWER ASS'Y RELAY
K2
K1
K3
GRN/BLK 16 30
RED 16
WHT 16
RED 16
30
RED 16
85 87a 86
85 87a 86
GRN 16
87
VARIABLE SOLENOID DIN HARNESS
BLU 16
WHT/RED 16
BRN 16
WHT/BLK 16
85 87a 86
87
RED 16
GRN 16
30
GRN 16
RED/WHT 16
87
WHT/RED 16
-AA-
RED/WHT 16 #13
BRN 16
#15
WHT/RED 16
#16 WHT/BLK 16 GRN/BLK 16 TO AMP
U1
VARIABLE SOLENOID DIN HARNESS
BLU 16
#14
GRN 16
-BB-
GROUND
#17
#20 WHT/RED 16 #15
WHT 16 BLK 16 GRN 16
#16 GRN 16
1
GRN 16 GROUND
2.0
TO MACHINE HARNESS
BLK 16
04
C
B
GRN 16
A
WHT 16
-UU- JT/AT100M1 JT8020
ID0146547
401
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 & T4i & T4 RELAY HARNESS 1
213-393
1
RELAY HARNESS
SEE FOOTNOTE 1
REFERENCE ELECTRICAL SCHEMATIC ID0147351
04
ID0146547
402
ELECTRICAL DIAGRAM
BLU/BLK 20
TO TERMINAL BLOCK #20
J1
JT8020/JT/AT100M1 T3 & T4i & T4 PENDANT TO PANEL HARNESS
BLK/RED 20 #21
#18 BLK/WHT 20
#13
#10 GRN/WHT 20
#19 BLU/WHT 20 #11 ORG/RED 20
WHT/RED 16 #9 RED/WHT 20
#12 BLU/RED 20
#7 GRN/BLK 20
#8
#5 RED 20
ORG/BLK 20
#6 BLU 20 ORG 20 #4 #2 RED/BLK 20
#1
GRN 20
A
BLK 20
B
#3
WHT 16
WHT 16
WHT 16 #14 TO MACHINE HARNESS
-UUJT/AT100MI /JT8020
1
RED 20 GRN 20
K L
WHT 16
C
ORG 20
M
BLU/BLK 20
D
RED/WHT 20
N
BLK/WHT 20
E
BLK 20
P
GRN/WHT 20
RED/BLK 20 BLU 20
R
BLU/WHT 20
S
BLK/RED 20
ORG/BLK 20
T
WHT/RED 16 ORG/RED 20
A B
F G H J
GRN/BLK 20
U V
04
N.C.
TO PENDENT
L K J
M U
T H
V S
G
A N
B P
R F
C D
E
BLU/RED 20
ID0146555
403
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 & T4i & T4 PENDANT TO PANEL HARNESS 1
213-391
1
PENDANT TO PANEL HARNESS
SEE FOOTNOTE 1
REFERENCE ELECTRICAL SCHEMATIC ID0147351
04
ID0146555
404
TO TERMINAL BLOCK
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 &T4i & T4 PANEL TO SOLENOID HARNESS
WHT 16
J1
#12 #17 BLU/RED 20
#3
#4
#5
BLK 20
ORG 20
RED 20
#11 ORG/RED 20
#2
OVERLOAD RELAY
RED/BLK 20
K4
#1
#8
#9
#10
ORG/BLK 20
RED/WHT 20
GRN/WHT 20
GRN 20 WHT/BLK 16
WHT/BLK 16 30
WHT/BLK 16
85 87a 86
BLK 16
87
WHT/BLK 16 WHT 16
GRN/BLK 20
#7
BLU 20
#6
TO HORN
LS1 LIMIT SWITCH BLK 16
S1
WHT 16 #14
WHT/BLK 16 GND
BLK 16
1
GND
WHT/BLK 16 TO HORN
LS1
B A WHT 16
BLK 16
TO PRESSURE OVERLOAD SWITCH
SP1 OUTER BOOM UP (3A)
L4 WHT
INNER BOOM 16 UP (2A) GRN
L2
BLU 20
WHT/BLK 16
A B
B A
BLK 20
L9
L7 RED 20
A B
B A
WHT 16
WHT 16
WHT 16 ORG/BLK 20
ROT CW (1A)
L6
ORG 20
TO LIMIT SWITCH
20
EXT. IN (4B)
ROT CCW (1B)
WHT 16
A B
S1 B A
A B
WHT/BLK 16
B EXT. OUT A GRN/BLK (4A) 20
WHT 16 RED/BLK 20
OUTER BOOM DOWN (3B)
L5
WHT/BLK INNER BOOM DOWN (2B) 20
L3
L8 B
04
A
B A
GRN/WHT WHT 20 16
WHT 16
B A BLU/RED WHT 20 16
RED/WHT 20
OPT (5A)
OPT (6A)
OPT (5B)
L10
L11
L12
B A ORG/RED WHT 20 16 OPT (6B)
L13
ID0146557
405
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 &T4i & T4 PANEL TO SOLENOID HARNESS 1
213-392
1
PANEL TO SOLENOID HARNESS
SEE FOOTNOTE 1
REFERENCE ELECTRICAL SCHEMATIC ID0147351
04
ID0146557
406
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 & T4i & T4 DIN CONNECTOR HARNESS
TO PROPORTIONAL VALVE L1
1
BRN 16
BLU 16 TO RELAY HARNESS
-AA-
01
-BB-
ID0028310
407
ELECTRICAL DIAGRAM
JT8020/JT/AT100M1 T3 & T4i & T4 DIN CONNECTOR HARNESS REF PART NO. NUMBER
1
213-296
QTY
2
DESCRIPTION
REMARKS
DIN CONNECTOR HARNESS
SEE FOOTNOTE
NOT SHOWN:
FOOTNOTES:
REFERENCE ELECTRICAL SCHEMATIC ID0147351
NOTE:
01
ID0028310
408
NOTES:
ID0134963
409
ANCHOR COMPONENTS
410
AUGER DRIVE PIPE LOADER DEVICE
20
22 21 4
6
3 4
5 8 2 1 19
7 10 9
11
12
20 13 14 VIEW ROTATED 90°
21
15 16 17
07
18
ID0069570
411
AUGER DRIVE REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
QTY
370-072 106-470 1 181-974 1 349-840 1 125-772 2 349-839 1 179-209 1 106-526 8 158-753 1 500-658 157-099 1 166-161 1 106-527 8 105-585 2 309-977 1 303-643 1 370-054 1 117-160 1 125-150 9 178-591 1 116-761 1 106-204 2 183-328 2 110-128 2 307-671 1 301-8411 1
DESCRIPTION
ANCHOR DRIVER PARTS FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.5") COUPLING COMPOSITION BUSHING (1.5") AUGER DRIVER TAPERED PIN (38.1mm X 320mm) NUT (M14- 2.0, 10.9) THRUST DRIVE MOTOR SEAL REPAIR KIT O-RING (042 D70) AUGER DRIVE GEARBOX SCREW (M14-2.00 X 50mm) ROLL PIN (.750" X 1.250") ANCHOR DRIVER ANCHOR DRIVER WEIGHT/STOP COMPRESSION SPRING DETENT BALL (.875") LOCK COLLAR SPIRAL RETAINING RING BOLT (1/2-NC X 1-1/2", SOC) PULL PIN (1.000" X 2.750") SPRING CLIP PIN (5/32" X 1") STOW BAR STOW BAR
REMARKS
USE 6 BALLS (REF 16) TO RETAIN STOP (REF 14), SEE FOOTNOTE 2 USE 3 BALLS (REF 16) TO RETAIN STOP (REF 14)
SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 100 FT-LBS
JT/AT 100 TIER 4i AND TIER 4
NOT SHOWN:
FOOTNOTES:
1. 2.
USE WHEN INSTALLING UPDATED 309-977 UPDATED VERSION NECKED-DOWN FOR THICKER 116-761
NOTE:
07
ID0069570
412
ANCHOR DRIVER HYDRAULICS
16 1 10 B 15
22
19
1 10 A
22
13
17 3
4
2 3
5 4
6 7 21 20
6 8
20 21 7
1
1 9 18
14 18
11
12 14
03
ID0154792
413
ANCHOR DRIVER HYDRAULICS REF PART NO. NUMBER
QTY
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
4 1 2 2 2 2 2 2 2 2 2 1 2 2 1 2 2 2 2
CONNECTOR (08S-08O) ABRASION SLEEVE (1.59" X 145") HOSE (08OFX-08O -170"-3000) BK CONNECTOR (08O-08O90BK) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) QDC ADAPTER (08-08SF) HOSE (08OFX90-18"- 3000) HOSE (08OFX90-176"-3000) THRUST DRIVE MOTOR AUGER DRIVER HOIST/CRANE CONNECTOR (08O-10S) DUAL HOSE REEL FLG LK BOLT (1/2-NC X 2") FLG LOCKNUT (1/2-NC) ABRASION SLEEVE (1.25" X 20") SPACER DUST CAP (1/2" - 3/4") DUST PLUG (1/2" - 3/4") ABRASION SLEEVE (1.59" X 172")
154-233 117-741 515-754 154-396 156-732 155-706 155-989 155-990 154-830 515-642 158-753 349-839 306-936 154-279 159-419 105-885 105-833 117-622 349-485 155-935 155-936 117-721
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03
ID0154792
414
ANCHOR PLATE
BEGINS WITH S/N: CMWJT100HC000073 CMWAT100HC000025
5 8
6 7
9
4
1
3
2
01
ID0274657
415
ANCHOR PLATE
BEGINS WITH S/N: CMWJT100HC000073 CMWAT100HC000025 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9
301-1478 183-070 301-2146 110-128 107-043 106-391 106-758 301-2156 117-228
QTY
1 4 2 2 4 4 4 4 2
DESCRIPTION
REMARKS
ANCHOR PLATE PIN & HANDLE (1.0 DIA X 5.5) LOCK BAR CLIP, PIN SHLD BLT (M12 X 35MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.5) HANDLE COMPRESSION SPRING
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0274657
416
ANCHOR SHAFT
7 7 8 9
11
2
6
5
12
10 10
3
1 15
13
13 14
14 16
4 DIRT AUGER
09
ID0070201
417
ANCHOR SHAFT REF PART NO. NUMBER
1. 2. 3. 4.
QTY
370-190 2 166-200 2 370-196 4 370-111 AR 370-110 370-112 106-739 8 106-796 4 105-609 4 370-320 2 370-244 2 105-058 AR 370-120 1 347-888 2 106-545 2 106-342 2 136-101 AR 301-0250 AR
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
DESCRIPTION
REMARKS
AUGER CAP SHAFT LATCH AUGER (240MM) AUGER (380MM) AUGER (480MM) SHLD BLT (M12 X 20MM, M10-1.50) SCREW (M4-.70 X 30MM) ROLL PIN (5/8" X 2-1/4") LOCK COLLAR ANCHOR NUT (CAST) BELLVILLE WASHER (1/2") NUT DRIVER SPRING LOADED PIN LOCKNUT (M16-2.0, PRV TRQ, 10.9) SCREW (M16-2.00 X 90MM) INSERT BIT ROCK ANCHOR (7.5")
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1.
INCLUDES BIT 136-102. BITS 136-100 & 136-101 ALSO FIT.
NOTE:
09
ID0070201
418
SLIDE ANCHOR SYSTEM
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
20
4 27
19
2
3 11 9 12 10
10 12
13
40
32 11 9
18 11 37
36
30
8
41
31
7
14
17
24
42
38 34
22
15 16
34
35
33
28
29 39
26
23
1 21 6
04
5
25 11 ID0426320
419
SLIDE ANCHOR SYSTEM
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER
QTY
1 302-2644 2 302-2640 3 160-1276 4 150-6049 5 183-070 6 110-128 7 106-507 8 105-833 9 105-830 10 105-1454 11 106-386 12 105-1639 13 302-2643 14 105-799 15 106-387 16 302-2564 17 370-267 18 107-598 19 106-442 20 106-204 21 300-4120 22 105-337 23 106-192 24 302-2642 25 106-380 26 302-2561 27 157-099 28 302-3072 29 302-3073 30 302-3075 31 273-546 32 274-187 33 105-820 34 105-832 35 110-032 36 302-3605 37 302-3606 38 302-2565 39 302-3441 40 105-1625 41 106-397 42 302-5558
1 JT100 ANCHOR BASE 2 ANCHOR MOTOR SLIDE 2 GEARBOX 2 HYDRAULIC MOTOR 4 PIN & HANDLE (1.0 DIA X 5.5) 4 CLIP, PIN 4 FLG BOLT (1/2-NC X 4-1/2") 14 FLG LOCKNUT (1/2-NC) 18 FLG LK BOLT (1/2-NC X 1-1/4") 4 CLAMP, BOLT-ON ("P") 1 1/4" 14 FLG LOCKNUT (M8-1.25) 4 FLG BOLT (M8 - 1.25 X 25MM) 1 VALVE HOLDER 18 FLG LK SCREW (M10-1.50 X 25MM) 18 FLG LOCKNUT (M10-1.50) 1 STEP SUPPORT 1 STEP PLATE 8 SCREW (M16 X 60MM 10.9) 8 FLG LKNUT (M16-2.0,PRVTRQ10.9) 8 BOLT (1/2 - NC X 1.50", SOC) 5 PLUG (64N) 28 FLANGE BOLT (5/8-NC X 2") 26 FLANGE NUT (5/8-NC) 4 ANCHOR SUPPORT 8 FLG LK SCREW (M8-1.25 X 16MM) 1 MUD PAN 2 O-RING (042 D70) 1 ANCHOR STOP BAR 2 MUD PLATE 1 JT100 ANCHOR FOOT RESTRAINT 1 WARNING MOVING PARTS 2 DANGER TURNING SHAFT 8 FLG LK BOLT (1/4-NC X 3/4") 8 FLG LOCKNUT (1/4-NC) 2 SNAPPER PIN (5/16" X 2-1/2") 2 UPRIGHT SPACER 2 BRACKET 1 FRONT PLATE 2 ANCHOR LOCK BAR 1 STOP BUMPER 4 WASHER (M12, HARDENED) 1 STEP
DESCRIPTION
REMARKS
SEE FOOTNOTES 1 & 2
NOT SHOWN:
FOOTNOTES:
1. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658. 2. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.
NOTE:
04
ID0426320
420
SLIDE ANCHOR VALVE
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
15
3
31
26 31
23 3
22
5
4 3
15
3
18
30 29
4
15
28 5 20 24
9
27
29 24
30
6 7 10
6
8 13
27
17 22
6
32
14
1 11
11 12
21 32
25
33
19 16 04
ID0399926
421
SLIDE ANCHOR VALVE
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER
QTY
1 2* 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 CONNECTOR (12S-12O) 1 UN RUN TEE (12OFX-12O-12O) 4 CONNECTOR (08S-08O, 0.170 ORF) 2 CONNECTOR (04O-08S) 2 CONNECTOR (04O-08S90) 4 CONNECTOR (04O-06S) 1 RUN TEE (06S-06O-06O) 1 REDUCER STEM (06O) 1 REDUCER NUT (12OF) 1 CAP (06OF) 2 PLUG (06S) 1 HYDRAULIC RELIEF VALVE 1 HYD VALVE, 4 SPOOL, V20 2 SCREW (M8-1.25 X 60MM) 3 SCREW (M8-1.25 X 70MM) 7 FLG LOCKNUT (M8-1.25) 1 QDC BODY (08-12SF) 1 QDC ADAPTER (08-12SF) 1 STAKE DRIVER 2 UNION RUN TEE (04OFX-04O-04O) 1 REDUCER (10O-12OF) 2 CONNECTOR (10O-12S) 1 CONNECTOR (10O-12S90) 2 QDC ADAPTER (02-040F) 1 ABRASION SLEEVE (1.75" X 78"") 1 ABRASION SLEEVE (1.75" X 70"") 2 ABRASION SLEEVE (1.00" X 16") 1 HYDRAULIC LINE (-06) 1 HOSE (04OFX-15"-3000) 1 HOSE (04OFX-15"-3000) 1 HOSE (10OFX-74"-3000) 1 HOSE (10OFX90-85"-3000) 1 STOP BUMPER
154-269 154-368 150-4943 154-261 154-276 154-220 154-345 154-459 154-271 154-326 154-384 150-1193 150-4839 106-570 106-330 106-386 159-351 159-350 700-071 154-265 154-441 154-308 154-300 159-156 117-1074 115-935 117-194 150-1493 154-672 154-672 150-4248 515-670 105-1625
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0399926
422
SLIDE ANCHOR SHAFT
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
4
9
3
5
3 1
7
6 2
2
8
1
03
HD ROCK ANCHOR KIT (190-2706) (2 KITS REQUIRED FOR ANCHOR SYSTEM)
DIRT ANCHOR KIT (190-2707) (2 KITS REQUIRED FOR ANCHOR SYSTEM) ID0426479
423
SLIDE ANCHOR SHAFT
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9
QTY
DESCRIPTION
106-584 2 SCREW (M12-1.75 X 100MM) 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-831 10 FLG LK BOLT (1/2-NC X 1-1/2") 300-3676 1 ANCHOR SHAFT 300-3693 1 CENTERING CAP 300-4040 1 ROCK BIT ASSEMBLY 329-506 1 CENTERING CAP 300-3673 1 ANCHOR END, AUGER, 10" 300-3665 1 ANCHOR SHAFT
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. INCLUDES 131-259 INSERT BIT (CARBIDE TIP) 4X
NOTE:
03
ID0426479
424
SLIDE ANCHOR MOTOR HYD
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
13 3 4
17
17
18
18
6
14
5
15
14 12
8 9 10 2
7
1
16
11
05
ID0426490
425
SLIDE ANCHOR MOTOR HYD
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2 ANCHOR MOTOR SLIDE 2 GEARBOX 2 HYDRAULIC MOTOR 4 CONNECTOR (08S-08O, 0.170 ORF) 1 HYD VALVE, 4 SPOOL, V20 3 SCREW (M8-1.25 X 70MM) 5 FLG LOCKNUT (M8-1.25) 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 FLG BOLT (M8 - 1.25 X 25MM) 1 VALVE HOLDER 8 SCREW (M16 X 60MM 10.9) 8 FLG LKNUT (M16-2.0,PRVTRQ10.9) 8 BOLT (1/2 - NC X 1.50", SOC) 4 CONNECTOR (08O-10S) 2 O-RING (042 D70) 2 DANGER TURNING SHAFT 4 ABRASION SLEEVE (1.00" X 78") 4 HOSE (08OFX90-78"-3000)
302-2640 160-1276 150-6049 150-4943 150-4839 106-330 106-386 105-1454 105-1639 302-2643 107-598 106-442 106-204 154-279 157-099 274-187 117-996 154-971
DESCRIPTION
REMARKS
ADD 2 QUARTS 90 WT. OIL SEE FOOTNOTES 1 & 2
NOT SHOWN:
FOOTNOTES:
1. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658. 2. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.
NOTE:
05
ID0426490
426
SLIDE ANCHOR CYLINDER HYD
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
28 28 33 19
33
19 14 17 22 21
16 33
23 15
33
20 32
33 32
29 32
30 13 28 33 19
29
A PAGE 2 1
32
28 33 19
18
14 16 03
17
15 ID0426583
427
SLIDE ANCHOR CYLINDER HYD
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082
33
35
33
33 5
27
33 31
5 4
24
26
26
27 34
6 7
9
10
6 8 13 11
2 11 3
12 25
DETAIL A
03
ID0426583
428
SLIDE ANCHOR CYLINDER HYD
BEGINS WITH S/N: DWPJT100CH0000216, DWPAT100PH0000082 REF PART NO. NUMBER
QTY
1 302-2640 2 154-269 3 154-368 4 154-261 5 154-276 6 154-220 7 154-345 8 154-459 9 154-271 10 154-326 11 154-384 12 150-1193 13 150-4839 14 181-982 15 125-771 16 179-023 17 106-469 18 154-252 19 154-275 20 154-474 21 105-1454 22 106-386 23 105-1639 24 154-265 25 154-441 26 159-156 27 117-194 28 117-400 29 117-684 30 150-1083 31 154-672 32 515-509 33 515-054 34 150-1493 35 154-672
2 ANCHOR MOTOR SLIDE 1 CONNECTOR (12S-12O) 1 UN RUN TEE (12OFX-12O-12O) 2 CONNECTOR (04O-08S) 2 CONNECTOR (04O-08S90) 4 CONNECTOR (04O-06S) 1 RUN TEE (06S-06O-06O) 1 REDUCER STEM (06O) 1 REDUCER NUT (12OF) 1 CAP (06OF) 2 PLUG (06S) 1 HYDRAULIC RELIEF VALVE 1 HYD VALVE, 4 SPOOL, V20 4 TAPERED INSERT (1.25") 4 COMPOSITION BUSHING (1.25") 4 TAPERED PIN (31.7MM X 128MM) 4 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (04S-04O90) 4 BK CONNECTOR (04O-04OBK) 2 CONNECTOR (04S-04O90, XL) 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 FLG LOCKNUT (M8-1.25) 2 FLG BOLT (M8 - 1.25 X 25MM) 2 UNION RUN TEE (04OFX-04O-04O) 1 REDUCER (10O-12OF) 2 QDC ADAPTER (02-040F) 2 ABRASION SLEEVE (1.00" X 16") 4 ABRASION SLEEVE (1.00" X 72"") 4 ABRASION SLEEVE (1.0" X 26") 2 CYL (2.0 X 1.25 X 40.25) 1 HOSE (04OFX-15"-3000) 4 HOSE(04OFX-28"-3000) 4 HOSE (04OFX-74"-3000) 1 HYDRAULIC LINE (-06) 1 HOSE (04OFX-15"-3000)
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0426583
429
430
NOTES:
ID0134963
JT100/JT100AT Cummins® QSB6.7
Parts Manual
Issue 12, volume 4 of 4
053-1245
431
FLUID SYSTEMS
432
FLUID PUMP MOUNTING (JT&AT HIGH CAPACITY) BEGINS WITH S/N:
1
12
3
11
5
10
4
65
2
5 9
8 7
08
ID0157006
433
FLUID PUMP MOUNTING (JT&AT HIGH CAPACITY) BEGINS WITH S/N: REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
QTY
DESCRIPTION
153-776 1 FLUID PUMP 310-997 1 FLUID PUMP MOUNT 106-356 4 FLG NUT (M20-2.5, 10.9) 106-477 6 SCREW (M12-1.75 X 45MM, 10.9) 106-397 16 WASHER (M12, HARDENED) 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9) 107-127 4 SCREW (M20-2.50 X 80MM, 10.9) 106-399 4 WASHER (M20, HARDENED) 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) 313-219 1 MOUNT BRACKET 106-162 2 FLG SCREW (M8-1.25 X 20MM) 500-2210 1 LIQUID LEVEL GAUGE
REMARKS
AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY
USE 277 LOCTITE OR EQUIVALANT
USE 277 LOCTITE OR EQUIVALANT USE 277 LOCTITE OR EQUIVALANT JT ONLY JT ONLY 1/4-NPT, 5.0 LONG
NOT SHOWN:
FOOTNOTES:
1. USE AS NEEDED SHIMS 301-2158 AND 302-0167
NOTE:
08
ID0157006
434
FLUID PUMP PLUMBING DISCHARGE SIDE
38
4 2
33
35
31 13
10
9
11
3
19
34 41
5 16
18 8 7
30
17 14 15
20
12
39
29 28
6 21
23
27 24
25 37 22 26
40
32
1 42
36 06
ID0218344
435
FLUID PUMP PLUMBING DISCHARGE SIDE REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
310-997 149-396 515-680 156-938 216-047 115-1013 153-344 115-162 115-064 154-490 156-732 159-088 106-442 115-115 514-106 211-261 216-026 215-224 214-104 149-1001 149-646 106-334 106-685 306-388 106-391 105-512 106-018 307-524 307-532 107-443 150-2253 300-8302 154-287 153-391 105-282 106-613 151-211 150-2830 150-2831 150-2798 150-3068 106-398
QTY
1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 4 4 1 1 1 1 1 4
DESCRIPTION
FLUID PUMP MOUNT MUD PUMP NIPPLE (32N-2") PLUG (32N) SPEED PICK-UP NIPPLE (32N-18") TEE (32NF-32NF-32NF) NIPPLE (08N-4") REDUCER (32N-12NF) CONNECTOR (12N-08090) CONNECTOR (08J-08O) QDC BODY (08-08SF) FLG LKNUT (M16-2.0,PRVTRQ10.9) STREET ELBOW (08N-08NF90) CAP (08 NF) HEAT SHRINK TUBING .75" ID FLEX-GUARD (.25") 3-WAY WP MALE CONNECTOR PACKARD MALE TERMINAL SHUT OFF (32NF-32NF) CYLINDER MOUNT (32N-24J) SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) VALVE ARM WASHER (M12) COTTER PIN (.094 X .750) JAM NUT (3/8-NF) BOLT-ON CLAMP (2",PAIR) COVER PLATE BOLT (7/16-NC X 4.0", GD 8) HYDRAULIC MOTOR PUMP SUPPORT CONNECTOR (16S-16O90) SWIVEL BRANCH TEE BOLT (1/2 - NC X 1.25", SOC) SCREW (M16-2.00 X 170MM, 10.9) CYL (1.25" X .50"" X 4.00"") HOSE (16OFX-16FLH90L-20"-4000) HOSE (16OFX-17"-3000) HOSE (24JFX-24JFX90 160"-1250) HOSE (20OFX90M-74"-2250) WASHER (M16, HARDENED)
REMARKS
SEE NOT SHOWN
NOT SHOWN:
500-2160 FLUID CYLINDER SERVICE PART
FOOTNOTES:
NOTE:
06
ID0218344
436
ANTIFREEZE TANK
1 2
14 2
20 6 13 19 13
4 18
6
5
7 8 12
9
10 TO FLUID PUMP
11
3
15
16 21
04
17
ID0235424
437
ANTIFREEZE TANK REF PART NO. NUMBER
QTY
DESCRIPTION
1. 314-777 2. 106-383 3. 107-661 4. 153-763 5. 314-778 6. 156-108 7. 114-008 8. 115-132 9. 156-940 10. 111-011 11. 116-587 116-587 12. 301-3901 13. 110-217 14. 106-617 15. 107-748 16. 106-496 17. 310-997 18. 159-446 19. 118-432 20. 325-147 21. 106-709
1 4 5 1 1 2 1 1 1 1 1 2 1 4 2 1 1 1 1 2
HANDRAIL FRAME FLG BOLT (M10-1.50 X 30mm) FLG NUT (M10-1.50, PRV TRQ) PIPE CAP (-48NF) ANTIFREEZE TANK S/O COUPLER (08N-08H90) PLUG (32N, SQ, GALV) STREET ELBOW (20N-20NF90) S/0 COUPLER (20N-20H) WORM CLAMP (1" TO 1-3/4") BULK HOSE (1-1/4", SOLD PER 1') BULK HOSE (1-1/4", SOLD PER 1') PLATFORM FRAME WORM CLAMP (2.06"-2.75") SCREW (M10-1.50 X 80MM) SCREW (M12-1.75 X 50MM, 10.9) FLG BOLT (M12-1.75 X 35MM) FLUID PUMP MOUNT BREATHER VENT BULK HOSE (1/2", SOLD PER 1") TANK PAD FLG LK NUT (M12-1.75)
REMARKS
JT, USE 1 @ 23" AT, USE 1 @ 11" AT & JT. SEE FOOTNOTE 1. USE LOCTITE 277 OR EQUIVALENT
USE 1 @ 9"
NOT SHOWN:
FOOTNOTES:
FOR UNITS PRIOR TO HIGH CAPACITY MUD PUMP, USE PLATFORM FRAME 314-779
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
04
ID0235424
438
FLUID PUMP HYDRAULICS
15
HYDROSTAT AND FLUID CONTROL VALVE JT100 TIER 4
14
32
45
13
37
17 47 3
31 5 TO ROTATION CHARGE PUMP
12 1 2
35
33
44 46
4
17 42
16
34 29
42
39
43
27
33
26
18
37
6
22
7
33
24
13 15
21
23
9
25 10
37
9 39
8
37
40 11 41
20
30
19 35 38 36
01
28
ID0381428
439
FLUID PUMP HYDRAULICS
HYDROSTAT AND FLUID CONTROL VALVE JT100 TIER 4 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47.
QTY
149-482 1 117-988 1 154-226 2 158-805 1 149-903 515-188 1 117-611 1 154-221 1 110-026 2 116-636 AR 155-198 1 154-670 514-245 2 105-918 8 154-287 4 313-219 157-029 2 118-077 2 157-421 1 153-916 1 150-4578 1 117-613 1 117-693 1 154-705 1 151-211 154-278 2 515-030 1 159-159 1 154-342 1 115-686 AR 154-316 159-194 154-226 3 105-106 2 154-340 1 154-442 1 111-011 4 154-409 1 116-094 AR 155-230 1 159-414 1 110-133 2 155-168 1 155-149 1 155-146 1 116-587 AR 154-296 1
DESCRIPTION
HOSE (04OFX90S-217"-3000) ABRASION SLEEVE (1.00" X 216") CONNECTOR (04O-06S90) HYD CONTROL VALVE (4-WAY,2POS) HYDRAULIC PUMP (75 CC) HOSE (06OFX90S-23"-3000) ABRASION SLEEVE (1.00" X 22") CONNECTOR (06S-06O) WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER 1') S/O COUPLER (12S-12H90-06SF) HOSE (04OFX-70"-3000) HEAD FLANGE (16HFL-16SF) BOLT (7/16-NC X 1-1/2", SOC) CONNECTOR (16S-16O90) MOUNT BRACKET O-RING (219 D90) ABRASION SLEEVE (2.38" X 155") HOSE (16OFX45-155"-6000) HOSE (16OFX-155"-6000) S/O TEE (16H-12H-16H) ABRASION SLEEVE (1.00" X 64") ABRASION SLEEVE (1.00" X 60") HOSE (04OFX90-60"-3000) CYL (1.25" X .50" X 4.00") CONNECTOR (04S-04O) HOSE (04OFX90S-64"-3000) QDC ADAPTER (02-10OFX) CONNECTOR (06S-06O90) BULK EDGING (5/32", SOLD PER 1" RUN TEE (04S-04O-04O) CHARGE MANIFOLD CONNECTOR (04O-06S90) BOLT (1/4-NC X 2") REDUCER NUT (16OF) REDUCER STEM (10O) WORM CLAMP (1" TO 1-3/4") UNION RUN TEE (16OFX-16O-16O) BULK HOSE (1", SOLD PER 1") S/O COUPLER (16S-16H45) CASE DRAIN MANIFOLD WORM CLMP (1-1/16" TO 1-15/16") S/O COUPLER (20S-20H90) S/O COUPLER (16S-20H90) S/O COUPLER (12S-16H90) BULK HOSE (1-1/4", SOLD PER 1') CAP (04OF)
REMARKS
SEE FOOTNOTE 1
USE 1 @ 120"
USE 1 @ 8"
USE 1 @ 80", 1 @ 30"
USE 1 @ 22"
NOTES:
FOOTNOTES:
1. PORT 1 BARREL, PORT 2 INLET, PORT 3 ROD, PORT 4 RETURN REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01
ID0381428
440
FLUID PUMP HYDRAULICS (JT) BEGINS WITH S/N: 2W0856
1
13 12 10 9 18 11 15 14 19
17 6
16 8 7
2 5 4
3 20
06
ID0122557
441
FLUID PUMP HYDRAULICS (JT) BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
153-776 157-201 106-499 149-822 157-029 514-245 105-918 154-287 153-916 315-770 106-162 154-419 153-824 153-825 159-159 154-340 154-442 154-409 157-421 310-997
QTY
1 4 1 2 2 8 2 1 2 2 1 1 1 1 1 1 -
DESCRIPTION
REMARKS
FLUID PUMP O-RING (049 D70) FLG BOLT (1/2-NC X 1-1/2",GD8) HYDRAULIC MOTOR O-RING (219 D90) HEAD FLANGE (16HFL-16SF) BOLT (7/16-NC X 1-1/2", SOC) CONNECTOR (16S-16O90) HOSE (16OFX-155"-6000) BULKHEAD PLATE FLG SCREW (M8-1.25 X 20MM, GD 8) BK CONNECTOR (16O-16O90BK) HYD LINE (-16) M1432 HYD LINE (-16) M1432 QDC ADAPTER (02-10OFX) REDUCER NUT (16OF) REDUCER STEM (10O) UNION RUN TEE (16OFX-16O-16O) HOSE (16OFX45-155"-6000) FLUID PUMP MOUNT
SEE NOT SHOWN
NOT SHOWN:
500-2464 FLUID CYLINDER
FOOTNOTES:
NOTE:
06
ID0122557
442
FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP)
CHECK SEALED ON THIS END
DETAIL A
58 57
52
56
35 26 53
36 37
28
38 33
A 29 46
20 34
9
18
19
13
11
20
12 45
40
25 62
12
50 54 30 61 32 41 42 3 27 63 53 39 16 6 45 24 21 14 44
15 7
10 8
5
4
60 1
51 31 47
17 13
48 11
55
43
22
49
TO CHARGE MANIFOLD
35 2
23 59 04
TO PIPE LOADER
ID0302758
443
FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 HYDRAULIC VALVE 1 WELDMENT, HYDRAULIC TANK 1 PLUG (-12 S) 1 CONNECTOR (12S-16O90) 1 CONNECTOR (16S-16O90) 1 HYD CONTROL VALVE (4-WAY,2POS) 1 SO COUPLER (16S-20H45) 10 BULK HOSE (1 1/4", SOLD PER FT) 1 CASE DRAIN MANIFOLD 2 T-BOLT CLAMP (1.687") 2 BLT-ON CLP(1.25",SOLD PER SET) 2 BACKUP SPACER 4 BOLT (1/4-NC X 3.0, GD5) 1 S/O COUPLER (16S-16H45) 1 HYDRAULIC LINE (-20) 1 S/O COUPLER (24S-16HSB90) 2 WORM CLAMP (1" TO 1-3/4") 1 COVER PLATE 2 BOLT (1/4-NC X 2-3/4",SIL BRZ) 2 SPECIAL TEE (16S-20O-20O) 1 FLOW CHECK (16SF-16SF) 1 CONNECTOR (10S-12O) 2 UN RUN TEE (12OFX-12O-12O) 1 BOLT-ON CLAMP (1.75" HALF) 1 HYDRAULIC MOTOR 1 CONNECTOR (12O-16BSPP) 1 BRANCH TEE (06S-04O-04O) 1 CHECK VALVE BODY 1 CHECK VALVE INSERT 2 HEAD FLANGE (16HFL-16SF) 1 UNION (16O-16OFX90) 1 CONNECTOR (16S-16O) 1 REDUCER (16O-20OF) 1 CONNECTOR (20O-20OFX90) 2 REDUCER (10O-12OF) 1 UN BR TEE (10OFX-10O-10O) 1 REDUCER STEM (060)
150-2209 300-8281 500-302 154-377 154-287 158-805 115-281 116-587 159-414 149-342 110-852 322-362 107-196 155-230 150-3009 150-3008 111-011 110-973 106-967 157-261 153-436 154-247 154-368 111-010 150-3671 150-2895 154-230 150-3658 150-3659 514-245 154-290 154-281 514-144 514-422 154-441 154-325 154-451
DESCRIPTION
REMARKS
SEAL KIT 500-1799
SEAL KIT 500-2340
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0302758
444
FLUID MOTOR PLUMBING (AT HIGH CAPACITY MUD PUMP) REF PART NO. NUMBER
QTY
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
1 REDUCER NUT (10OF) 1 CONNECTOR (06S-06O90) 1 ABRASION SLEEVE (1.75" X 58") 1 ABRASION SLEEVE (1.00" X 238") 1 ABRASION SLEEVE (1.00" X 28") 1 BULK HOSE (1", SOLD PER FT) 1 ABRASION SLEEVE (1.75" X 50") 4 FLG LOCKNUT (1/4-NC) 4 SCREW (M12-1.75 X 110 SOC 12.9 ZP) 1 ANCHOR FLANGE (16HF-16SF) 1 HOSE (20OFX90M-89"-250) 1 HOSE (12OFX-12.3 -3000) 1 HOSE (16OFX90S-55"-5000) 1 HOSE (16OFX90S-53"-250) 1 HOSE (10OFX-139"-3000) 1 HOSE (06OFX90S-17"-3000) 1 HOSE (04OFX90M-28"-3000) 1 HOSE (04OFX90-231"-3000) 1 O-RING (049 D70) 1 FLUID PUMP 4 FLG BOLT (1/2-NC X 1-3/4",GD8) 1 CONNECTOR (10S-10O90) 1 ABRASION SLEEVE (2.07" X 50") 4 SCREW (M12-1.75 X 40MM, SOC) 1 CONNECTOR (04S-04O90) 2 BOLT (1/4-NC X 2")
154-310 154-342 117-680 117-961 117-409 116-460 117-265 105-832 105-1690 150-2786 150-3339 150-1830 150-3338 150-3785 157-967 154-737 515-683 153-115 157-201 150-3254 106-096 154-298 117-454 107-044 154-252 105-106
DESCRIPTION
REMARKS
REFER TO FOOTNOTE 1
USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 190 FTLB
BEGINS WITH S/N:: CMWAT100KF0000067 PRIOR UNITS USE 150-2230
NOT SHOWN:
FOOTNOTES:
1. ITEM 150-2786 INCLUDES BOLTS 4X 105-238 & O-RING 157-029.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS
04
ID0302758
445
446
FLUID SUPPLY (SWIVEL)
4 3 7
5
11
10
6
8 1 TO WATER SWIVEL
8
2
06
9
ID0205761
447
FLUID SUPPLY (SWIVEL) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11
1 HOSE MOUNT 3 CARRIAGE BOLT(3/8-NC X 1-1/4") 3 WASHER (3/8") 3 LOCKNUT (3/8-NC) 1 CLAMP HALVES (2 PER SET) 1 COVER PLATE 2 BOLT (7/16-NC X 4.0", GD 8) 1 HOSE (32JFX90S-77"-1300) 1 BK CONNECTOR (32J45) 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 ABRASION SLEEVE (3.66" X 77")
300-9605 105-249 105-118 105-047 310-994 307-532 107-443 150-2175 150-2727 110-311 117-376
DESCRIPTION
REMARKS
O-RING 105-1434
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06
ID0205761
448
FLUID SUPPLY (JT) WATER SWIVEL JT100
5 3
4
2 1
13 10 7 11
9
12
8
6
14
ID0205800
449
FLUID SUPPLY (JT) WATER SWIVEL JT100 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13
190-1459 150-2670 155-210 215-2264 115-156 358-855 110-031 300-5431 106-547 106-709 106-332 106-387 150-2732 150-4861
QTY
1 1 1 1 1 2 1 2 2 1 2 1 1
DESCRIPTION
WIRELINE KIT WATER SWIVEL CONNECTOR (08N-08N) COLLECTOR RING REDUCER (08N-06NF) PACK-OFF FITTING CABLE TIE (1/2") 20" LG SWIVEL TORQUE BRACKET SCREW (M12-1.75 X 40MM,10.9) FLG LK NUT (M12-1.75) SCREW (M10-1.50 X 70MM) FLG LOCKNUT (M10-1.50) CONNECTOR (24S-32J90 SPECIAL) WATER SWIVEL, 1.5JW
REMARKS
INCLUDES REF NO.'S 2-6 AND ITEMS IN NOT SHOWN LIST. SEE FOOTNOTE 2 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 1 & 3, USE REPAIR KIT 500-2203 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 1 & 3
SEE FOOTNOTE 1 SEE FOOTNOTE 1 O-RING 105-1434 SEE FOOTNOTE 3
NOT SHOWN:
117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ. 500-2810 PACKING SET 500-2811 SEAL KIT
USED ON 150-4861 USED ON 150-4861
FOOTNOTES:
1. FOR USE WITH WIRE LINE KIT ONLY. 2. USE LOCTITE 277 OR EQUIVALENT, USE REPLACEMENT O-RING 500-2386 WHEN REPLACING O-RING ON MALE THREADED END. 3. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
14
ID0205800
450
WATER SWIVEL (AT)
2 1
3
03
ID0242161
451
WATER SWIVEL (AT) REF PART NO. NUMBER
1 2 3
153-208 150-2837 150-4831
QTY
DESCRIPTION
1 WATER SWIVEL (24N-24NF) 1 ELBOW (24NF-32J) 1 SWIVEL, 1.5JW
REMARKS
SEE FOOTNOTE 1 USED FOR HI-FLOW LIQUID OR AIR APLICATIONS. SEE FOOTNOTE 1
NOT SHOWN:
500-2810 500-2811
PACKING SET SEAL KIT
USED ON 150-4831 SWIVEL USED ON 150-4831 SWIVEL
FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.
NOTE:
03
ID0242161
452
FLUID SUPPLY
3 30
29 3 28
31 26 2
3
5 23 MUD PRESSURE GAUGE
16
15 TO BULKHEAD BRACKET
14
17
13
18
12
25
19 20 21
TO PULSATION STABILIZER 1
22
3
27
THRU CAB FLOOR
13
6 7
11
12 8
24 9 3
10 4
3
07
ID0226572
453
FLUID SUPPLY REF PART NO. NUMBER
QTY
1. 153-610 150-2798 2. 310-263 3. 110-311 4. 150-2711 150-2734 5. 150-2727 6. 107-443 7. 307-532 8. 310-994 9. 154-339 10. 153-348 11. 117-170 12. 153-297 13. 154-339 14. 115-130 15. 150-1444 16. 154-482 17. 515-249 18. 154-272 19. 154-248 20. 154-349 21. 158-579 22. 149-364 23. 150-2176 24. 117-376 25. 300-5385 26. 105-1341 27. 105-834 28. 106-383 29. 107-566 30. 106-387 31. 310-268
1 1 1 6 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 4 3 1
DESCRIPTION
REMARKS
HOSE (32JFX-84.75"-1300) HOSE (24JFX-24JFX90 157"-1250) BULKHEAD PLATE WORM CLAMP (1-5/16" TO 3-1/4") BK CONNECTOR (24S-32J) BK CONNECTOR (24J-32JBK) BULKHEAD FITTING SCREW (7/16-NC X 4") COVER PLATE CLAMP HALVES (2 PER SET) CONNECTOR (04N-04O) HOSE (32JFX-77.75"-1300) ABRASION SLEEVE (1" X 197") HOSE (04OFX90M-198"-3000) CONNECTOR (04N-04O) TEE (O4NF-04NF-04NF) PRESSURE GAUGE (2000PSI) CONNECTOR (04N-04O90) HOSE (04OFX-26"-3000) REDUCER NUT (08OF) REDUCER STEM (04O) CONNECTOR (08N-08O) SHUT-OFF (08NF-08NF) BK CONN (08N-08O) HOSE (32JFX-288"-1300) ABRASION SLEEVE (3.66" X 77") HOSE CARRIER ABRASION SLEEVE (3.66" X 286") FLG LOCKNUT (3/8-NC) FLG LK SCREW (M10-1.50 X 30MM) CARRIAGE BOLT (3/8-NC X 1.50") FLG LOCKNUT (M10-1.50) BULKHEAD
JT AT JT JT AT USE O-RINGS 105-1433 & 105-1434 USE O-RING 105-1434 USE LOCTITE 242 OR EQUIVALENT
SEE NOT SHOWN FOR SERVICE PARTS
NOT SHOWN:
190-1677 500-2289
MOUNTING BRACKET KIT E-Z OUT BAR WITH POLY ROLLER
SERVICE PART KIT FOR 300-5385 HOSE CARRIER
FOOTNOTES:
NOTE:
REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS
07
ID0226572
454
FLUID PUMP PLUMBING (JT& AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N:
17 16
1 2
15 14
13
8
12 11
8 3
7 10
6 9
TO INLET PRESSURE GAUGE
4 5 4
10
TO ANTIFREEZE TANK
ID0113951
455
FLUID PUMP PLUMBING (JT& AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N: REF PART NO. NUMBER
QTY
DESCRIPTION
1 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
1 1 1 2 AR 1 1 2 1 1 1 1 1 1 1 1
FHC BODY (4-1/2 FHCF X 4" NPTF) CLOSE NIPPLE (64N) FLUID PUMP WORM CLAMP (1" TO 1-3/4") BULK HOSE (1-1/4",SOLD PER 1') S/O COUPLER (20N-20H) SHUT-OFF (20NF) NIPPLE (20N-2") HOSE (06OFX90-69"-3000AR) CONNECTOR (08N-06O90) REDUCER (16N-08NF) REDUCER (20N-16NF) PIPE TEE (20NF) REDUCER (48N-20NF) REDUCER (64N-48NF) REDUCER 4 1/2 FHCM-3 1/2 FHCF FHC PLUG (-64)
153-914 153-953 153-776 111-011 116-587 156-940 149-786 115-207 149-193 154-420 115-276 115-236 115-264 178-407 115-252 153-954 153-915
REMARKS
AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY
NOT SHOWN:
500-2464 FLUID CYLINDER
FOOTNOTES:
NOTE:
10
ID0113951
456
INLET GAUGE PLUMBING (JT&AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N:
1
2
3
4 7 5 6 8
07
ID0157010
457
INLET GAUGE PLUMBING (JT&AT HIGH CAPACITY) SUCTION SIDE BEGINS WITH S/N: REF PART NO. NUMBER
QTY
DESCRIPTION
1 153-776 - FLUID PUMP 2. 258-048 1 PRESSURE GAUGE (0-160 PSI) 3. 310-997 - FLUID PUMP MOUNT 4. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED) 5. 115-129 1 ALL THREAD (04N) SCH 80 6. 154-805 1 HOSE (06OFX90S-54"-3000) 149-193 1 HOSE (06OFX90-69"-3000-AR) 7. 115-130 1 TEE (04NF-04NF-04NF) 8. 149-039 1 CONNECTOR (04N-06O90)
REMARKS
AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY
ENDS WITH S/N: 2Z1021 BEGINS WITH S/N: 2Z1022
NOT SHOWN:
FOOTNOTES:
NOTE:
07
ID0157010
458
FLUID PUMP PLUMBING (AT) SUCTION
FROM ANTI FREEZE TANK 17
19 18
20 21
13
1 2
16
12 15 15
3
12
14 24 25
11
4
22 26 23
5 7 8 6
9 10
04
ID0223830
459
FLUID PUMP PLUMBING (AT) SUCTION REF PART NO. NUMBER
QTY
1 149-396 2 156-938 3 115-162 4 115-115 5 514-106 6 115-299 7 154-486 8 514-386 9 153-255 10 313-759 11 178-407 12 115-207 13 115-264 14 149-786 15 115-132 16 156-940 17 111-011 18 115-236 19 115-276 20 154-420 21 515-176 22 115-130 23 120-090 24 258-048 25 149-039 26 115-129
1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
MUD PUMP PLUG (32N) NIPPLE (08N-4") STREET ELBOW (08N-08NF90) CAP (08 NF) NIPPLE (48N-3") ELBOW (48NF-48NF45) FHC BODY (3 1/2" FHC X 3" NPT) FHC PLUG (-56) LANYARD REDUCER (48N-20NF) NIPPLE (20N-2") PIPE TEE (20NPT-F) SHUT-OFF (20NF) STREET ELBOW (20N-20NF90) SO COUPLER (20N-20H) WORM CLAMP (1" TO 1-3/4") REDUCER (20N-16NF) REDUCER (16N-08NF) CONNECTOR ( 08N-06090 ) HOSE (06OFX90-38"-3000) TEE (04NF-04NF-04NF) SHUT-OFF VALVE Gauge CONNECTOR (04N-06O90) ALL THREAD (04N) SCH 80
REMARKS
SEE NOT SHOWN
NOT SHOWN:
500-2160 FLUID CYLINDER SERVICE PART
FOOTNOTES:
NOTE:
04
ID0223830
460
JT/AT 100 AIR HAMMER KIT 20 NIPPLE ROTATED TO CLEAR DRILL FRAME
19 22 TO CONTROL VALVE PORT 2
1
TO CONTROL VALVE PORT 1
12 7
16
11 10
23
21
5 14 4
6
2
3 2
16 9
15
18 8 19
17
13
02
ID0383562
461
JT/AT 100 AIR HAMMER KIT REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
190-2559 150-3290 515-680 153-344 150-6405 150-3293 150-4295 156-938 301-7689 310-994 307-532 107-443 106-333 106-089 153-952 150-4293 150-4294 117-376 115-789 110-030 118-268 154-933 154-933 149-078
QTY
DESCRIPTION
HIGH CAPACITY FLUID ADAPTER KIT 1 SWING CHECK VALVE ( -32 NF ) 3 NIPPLE (32N-2") 1 TEE (32NF-32NF-32NF) 1 ELBOW (32NF-32NF90) 1500PSI 1 CHECK VALVE ( -32 ) 2 CONNECTOR (32J-32N) 1 PLUG (32N) 1 MOUNTING BRACKET 1 CLAMP HALVES (2 PER SET) 1 COVER PLATE 2 BOLT (7/16-NC X 4.0", GD 8) 3 SCREW (M12-1.75 X 40MM, 8.8) 3 HEX NUT (M12-1.75, 10.9) ZP 1 NIPPLE (32N-5")EX HEAVY 1 FLUID HOSE (32JFX-77.25"-1300) 1 FLUID HOSE (32JFX-54"-1300) 1 ABRASION SLEEVE (3.66" X 77") 1 ABRASION SLEEVE (3.66" X 54") 8 CABLE TIE (1/16" TO 4") 2 ABRASION SLEEVE (1.00" X 82") 1 HOSE (04OFX90S-100-5000) 1 HOSE (04OFX90S-100-5000) 1 HAMMER UNION ( -32 NF )
REMARKS
REF NO'S: 1-23
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. USE AS A TEMPLATE TO DRILL HOLES IN FLUID PUMP MOUNT. LINE UP BACK EDGE & .25" FROM ENGINE SKID SIDE EDGE. "DO NOT DRILL INTO COOLING TANK"
NOTE:
02
ID0383562
462
FLUID PUMP PLUMBING (JT&AT HIGH CAPACITY) DISCHARGE SIDE / WASH WAND CONNECTION BEGINS WITH S/N:
1
22 21
2 3 20 4
17
16
18
19
17
13
31
12
15
5 14
24
15
23 25
11
29 30 32
27 26
28
35
7
6
33 8 34
9
36 MAIN FRAME
11
10
ID0113950
463
FLUID PUMP PLUMBING (JT&AT HIGH CAPACITY) DISCHARGE SIDE / WASH WAND CONNECTION BEGINS WITH S/N: REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13 14. 15 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
154-490 156-732 155-706 159-088 153-776 153-610 110-311 117-637 150-2711 153-348 106-724 106-639 315-146 316-594 106-387 515-680 110-656 313-485 149-785 153-595 114-008 115-064 306-388 149-1001 191-069 106-391 105-512 151-211 106-685 150-2733 106-334 153-952 154-252 118-268 515-075 154-226 158-805
QTY
1 1 1 1 2 4 2 1 2 6 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 2 1
DESCRIPTION
REMARKS
CONNECTOR (12N-08O90) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) FLUID PUMP AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY FLUID HOSE (32JFX-84.75"-1300) WORM CLAMP (1-5/16" TO 3-1/4") ABRASION SLEEVE (3.66" X 90") BK CONNECTOR (32J-32JBK) USE O-RING 105-1434, LOCTITE 680 ON NUT HOSE (32JFX-77.75"-1300) FLG LK SCREW (M10-1.50 X 25MM) SCREW (M10-1.50 X 160MM) DAMPENER MOUNT MOUNT PLATE FLG LOCKNUT (M10-1.50) NIPPLE (32N-2") WORM CLAMP (2-1/2" TO 8-1/2") SEE FOOTNOTE 1 PULSATION DAMPNER (DISCHARGE) HEX HD UNION (32NF) CONNECTOR (32N-32N8) NON ON-BOARD FLUID ONLY PLUG (32N, SQ, GALV) REDUCER (32N-12NF) VALVE ARM SHUT-OFF (32NF-32NF) BALL VALVE REPAIR KIT WASHER (M12) COTTER PIN (3/32" X 3/4") CYL (1.25" X .50" X 4.00") USE O-RING 105-1434 LOCKNUT(M12-1.75,PRV TRQ,10.9) CYLINDER MOUNT (32N-32JBK SPECIAL) SCREW (M12-1.75 X 50MM) NIPPLE (32N-5") EX HEAVY CONNECTOR (04S-04O90) ABRASION SLEEVE (1.00"X 82") HOSE (04OFX90S-82"-3000) CONNECTOR (04O-06S90) HYD CONTROL VALVE (4-WAY,2POS)
NOT SHOWN:
500-2464 FLUID CYLINDER (JT)
FOOTNOTES:
1.
FOR MAXIMUM PERFORMANCE STABILIZER IS FACTORY INSTALLED WITH NITROGEN (250 PSI). IF SERVICING IN FIELD, COMPRESSED AIR IS ACCEPTABLE.
NOTE:
11
ID0113950
464
FLUID PUMP PLUMBING (AT)
DISCHARGE SIDE/WASH WAND CONNECTION
21
29
20
27
19
PORT 3 PORT 1
26 1
31
32
24
22
33
12 27
30 26
11
34
23 14 25
3 2
4
7 6
9
18 13
5 16
8 17
15
28
10
04
ID0223780
465
FLUID PUMP PLUMBING (AT)
DISCHARGE SIDE/WASH WAND CONNECTION REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
149-396 515-680 216-047 115-1013 153-344 115-064 154-490 156-732 155-706 159-088 149-1001 149-646 106-334 106-685 306-388 106-391 105-512 106-018 307-524 307-532 107-443 300-8703 318-485 158-805 154-252 154-226 150-2798 151-211 150-2734 105-832 105-106 150-2836 150-2836 149-482
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 3 1 1 1 2 2 1 1 1
DESCRIPTION
MUD PUMP NIPPLE (32N-2") SPEED PICK-UP NIPPLE (32N-18") TEE (32NF-32NF-32NF) REDUCER (32N-12NF) CONNECTOR (12N-08090) CONNECTOR (08J-08O) O-RING (908 D90) QDC BODY (08-08SF) SHUT OFF (32NF-32NF) CYLINDER MOUNT (32N-24J) SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) VALVE ARM WASHER (M12) COTTER PIN (.094 X .750) JAM NUT (3/8-NF) BOLT-ON CLAMP (2",PAIR) COVER PLATE BOLT (7/16-NC X 4.0", GD 8) BRACKET MUFFLER CLAMP HYD CONTROL VALVE (4-WAY,2POS) CONNECTOR (04S-04O90) CONNECTOR (04O-06S90) HOSE (24JFX-24JFX90 160"-1250) CYL (1.25" X .50"" X 4.00"") BK CONNECTOR (24J-32JBK) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 2") HOSE (04OFX45-39"-3000) HOSE (04OFX45-39"-3000) HOSE (04oFX90s-217"-3000)
REMARKS
SEE NOT SHOWN
REFER TO FOOTNOTE 1 & 2
REFER TO FOOTNOTE 1 & 2 O-RINGS 105-1433 & 105-1434
NOT SHOWN:
500-2160 FMC FLUID CYLINDER SERVICE PART
FOOTNOTES:
1. BARREL TO PORT 1. 2. ROD TO PORT 3
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04
ID0223780
466
LINER WASH PLUMBING (JT & AT HIGH CAPACITY) BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216
20
27
18 17
18 22 1
5
10
19
11
26
12
24 4
23 7
8
6
25
2 3 14
15
16 13
9 21 19 21
03
29
28 ID0426099
467
LINER WASH PLUMBING (JT & AT HIGH CAPACITY) BEGINS WITH S/N: DWPAT100PH0000082; DWPJT100CH0000216 REF PART NO. NUMBER
QTY
DESCRIPTION
1 310-997 1 FLUID PUMP MOUNT 2 153-223 1 TANK SEAL 3 302-2638 1 LINER WASH TANK 4 150-2609 1 CENTRIFUGAL PUMP 5 153-133 1 STRAINER (12NF) 6 150-2416 1 FILTER BOWL, TRANSPARENT 7 153-198 1 SCREEN (20 MESH) 8 153-676 1 FILTER GASKET 9 155-183 1 S/O COUPLER (16S-12H90) 10 514-433 1 S/O COUPLER (12N-12HSB90) 11 115-126 1 REDUCER (12N-08NF) 12 155-210 1 CONNECTOR (08N-08N) 13 115-112 1 PLUG (08N, SQ) 14 115-135 1 REDUCER (08N-04NF) 15 110-141 1 DRAIN VALVE (04N) 16 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 17 115-119 1 ELBOW (08NF-08NF90) 18 514-140 2 S/O COUPLER (08N-10H) 19 116-751 29 BULK HOSE (3/4",SOLD PER FT) 20 116-750 37 BULK HOSE (5/8", SOLD PER 1") 21 110-026 6 WORM CLAMP (1/2" TO 1-1/4") 22 514-314 1 REDUCER (24N-16NF) 23 115-273 1 NIPPLE (16N-6") 24 302-5029 1 BRACE 25 106-385 5 FLG LOCKNUT (M6-1.00) 26 106-378 1 FLG LK SCREW (M6-1.00 X 12MM) 27 105-797 4 SCREW (M6-1.00 X 20MM, BX) 28 150-5241 1 CHECK VALVE 29 514-161 2 S/O COUPLER (12N-12H)
REMARKS
SEE FOOTNOTE 1
USE 1 @ 17"; USE 1 @ 12" USE 1 @ 37"
NOT SHOWN:
500-2210
1 LIQUID LEVEL GAUGE
1/4 NPT, 5.0" LONG
FOOTNOTES:
1. USE 150-2416 TRANSPARENT FILTER BOWL, FOR BOWL REPLACEMENT. DIRECTIONAL ARROW NEEDS TO POINT TOWARD CENTRIFUGAL PUMP (REF. #4).
NOTE:
03
ID0426099
468
LINER WASH PLUMBING (JT&AT HIGH CAPACITY) ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215
9
6
14 13
32 11
20 12
8 7
32
3
4 16
23
21
18
5
32 32 17
15 33
2
31
25 26 27 28
30 29
22 1
10 19
24
06
ID0220593
469
LINER WASH PLUMBING (JT&AT HIGH CAPACITY) ENDS WITH S/N: CMWAT100HH0000081; CMWJT100TH0000215 REF PART NO. NUMBER
QTY
1 310-997 2 153-776 3 115-156 4 115-155 5 300-8600 6 300-8601 7 115-219 8 115-126 9 106-161 10 106-385 11 514-285 12 153-738 13 156-260 14 115-103 15 153-871 16 116-881 17 110-249 18 107-667 19 106-048 20 106-205 21 116-855 22 149-487 23 110-217 24 153-223 25 514-314 26 115-273 27 115-135 28 110-141 29 115-112 30 106-162 31 313-773 32 153-133 33 500-2210
1 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 2 4 4 4 1 1 2 1 1 1 1 1 1 4 1 1 1
DESCRIPTION
FLUID PUMP MOUNT FLUID PUMP REDUCER (08N-06NF) COLLAR (08NF) FILTER BRACKET MIDDLE UPPER FILTER BRACKET REDUCER (12N-06NF) REDUCER (12N-08NF) FLG SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) S/O COUPLER (08N-10H90) LINER WASH PUMP STREET ELBOW (06N-06NF90) NIPPLE (06N-1.50") S/O COUPLER (06N-06H90, BRS) BULK HOSE (.375", SOLD PER 1") WORM CLAMP (1/4" TO 5/8") BOLT (#10-24 X 1-1/2",SOC,GD5) LOCKNUT (#10-24) WASHER (.191") BULK HOSE (.625", SOLD PER 1") S/O COUPLER (08N-10H) WORM CLAMP (7/16" TO 1") TANK SEAL REDUCER (24N-16NF) NIPPLE (16N-6") REDUCER (08N-04NF) DRAIN VALVE (04N) PLUG (08N, SQ) FLG SCREW (M8-1.25 X 20MM, GD8) LINER WASH TANK STRAINER (12NF) LIQUID LEVEL GAUGE
REMARKS
AT USES FLUID PUMP 150-3254 AND HAS DIFFERENT RATIO PLANETARY
1 @ 40"
1 @ 30"
USE 150-2416 TRANSPARENT FILTER BOWL, FOR BOWL REPLACEMENT. 1/4-NPT, 5.0 LONG
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0220593
470
FLUID PUMP - FMC (JT) FLUID END 200 GPM BEGINS WITH S/N: 2W0856
2
11
14
1
10
15
13 16 12
9
17
09
8 19
7
6
5
4
3
18
ID0123937
471
FLUID PUMP - FMC (JT) FLUID END 200 GPM BEGINS WITH S/N: 2W0856 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
QTY
499-450 191-214 191-215 157-275 9 499-457 3 157-302 3 157-274 3 190-1712 3 499-458 3 499-455 3 499-454 3 499-452 3 157-069 3 157-269 3 499-453 3 107-794 3 157-270 N/A N/A N/A N/A 500-1421
DESCRIPTION
VALVE KIT (M14) PISTON / CYL. REPLACEMENT KIT PISTON REPLACEMENT KIT PLUNGER ROD SEAL (U-CUP) PLUNGER ROD SEAL HOUSING O-RING (2-244) PLUNGER ROD SEAL (SCRAPER) CROSSHEAD DEFLECTOR SHIELD PLUNGER CLAMP PISTON ROD PISTON HOLDER O-RING (215 D90) O-RING (-249 D90) PISTON RETAINER LOCKNUT (1" NC) O-RING (-245 D70) DISCHARGE VALVE SUCTION VALVE PISTON WEAR RING CYLINDER SLEEVE
REMARKS
INCLUDES REF NO. 14, 15 AND 16. SEE FOOTNOTE 1 INCLUDES REF NO. 10, 11, 13, 17, 18 AND 19 INCLUDES REF NO. 10, 11, 17 AND 18
REPLACE WITH NEW WHEN REMOVED. TORQUE TO 250 FT LBS.
NOT SHOWN:
157-272 2 157-271 1 157-268 1 499-451 AR 499-394 1
OIL SEAL O-RING (-373 D70) BACK COVER GASKET VALVE PULLER (M14) SIGHT GAGE
FOOTNOTES:
1. VALVE KIT (M13): 499-450. KIT INCLUDES: 3X SUCTION VALVE, 3X DISCHARGE VALVE, AND 3X O-RING (245 D90) 105-1827 OR 105-270. IF JUST REPLACING A SINGLE VALVE, USE 500-3083 - SUCTION VALVE ASSY OR 500-3084 - DISCHARGE VALVE ASSY
NOTE:
09
ID0123937
472
FLUID PUMP (FLUID END) 120 GPM
7
1 8 2
4
5
3 9
10
6
1
10
ID0090838
473
FLUID PUMP (FLUID END) 120 GPM
REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
191-054 191-1008 499-041 499-039 499-089 499-042 157-191 157-202 157-031 499-116
QTY
1 1 3 3 3 3 3 3 3 3
DESCRIPTION
REMARKS
VALVE REPAIR KIT PACKING REPAIR KIT CUP HOLDER PLUNGER NUT CYL (2.750") CYLINDER GASKET O-RING (233 D90) O-RING (042 D70) O-RING (234 D90) O-RING (014 D70)
INCLUDES PARTS FOR ALL VALVES IN PUMP. SEE FOOTNOTE 1.
NOT SHOWN:
500-2199 1 FLUID CYLINDER
FOOTNOTES:
KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.
NOTE:
10
ID0090838
474
FLUID PUMP (POWER END) L1622 (120 GPM)
3
11
5
7
12
14
13
15
16
9
3 2
17
A
A
1
18
19 10
8
21
2
20
4
6
3 1 11
ID0091396
475
FLUID PUMP (POWER END) L1622 (120 GPM) REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
QTY
126-194 3 165-896 1 165-888 3 157-739 9 157-742 1 500-2210 1 500-2795 2 500-2792 8 500-2788 3 500-2787 3 500-2789 1 500-2782 1 500-2780 1 500-2779 2 500-2783 2 500-2796 6 500-2794 3 500-2785 1 500-2791 2 500-2784 1 500-2781 1
DESCRIPTION
ROD BEARING BACK COVER GASKET SEAL HOLDER GASKET INTERNAL SEAL INTERNAL SEAL LIQUID LEVEL GAUGE GASKET, PINION SHIM, PINION HOUSING/CAP PACKING NUT CROSSHEAD ASS'Y PINION SHAFT BEARING CONE (1.906 X 1.187 LG) BEARING CUP (3.750 OD X 1.187 LG) BEARING CONE (2.955 ID) BEARING CUP (5.708 OD) SHIM, BEARING HOUSING CONNECTING ROD ASS'Y CRANKSHAFT AND GEAR ASS'Y GASKET, BEARING HOUSING BEARING CONE (1.656 ID X 1.3125 LG) BEARING CUP (3.562 OD X 1.312 LG)
REMARKS
USE 3 PAIR PER PUMP, PACKAGED 2 HALVES PER BOX PLUNGER ROD ADAPTER 1/4-NPT, 5.0 LONG
NOT SHOWN:
FOOTNOTES:
NOTE:
11
ID0091396
476
WASH WAND
4
5 3
6
2
7 1
8
05
ID0109808
477
WASH WAND REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
155-242 115-170 259-353 259-197 514-141 154-753 154-233 159-089
DESCRIPTION
REMARKS
NOZZLE (04N, ORF.047", TC) COLLAR (04NF) WASH WAND SPRAY GUN CONNECTOR (06N-08O) HOSE (08OFX-600"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF)
NOT SHOWN:
190-179 190-938
SEAL REPAIR KIT SPRAY GUN, REPAIR KIT
RHINO CHAPPELL
FOOTNOTES:
NOTE:
1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05
ID0109808
478
NOTES:
ID0134963
479
PIPE LOADER SYSTEMS
480
PIPE LOADER (MOUNT)
10
25
20 10 19
28
29
14
1
21 16 15 18 27
4 22
5 13
17
12 11 26
6 8
30
2
24 31
17
7 30 23
8 DRILL FRAME 9 3
04
ID0226575
481
PIPE LOADER (MOUNT) REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.
300-6136 300-7992 106-540 106-162 370-133 106-551 370-148 370-165 370-163 370-164 106-398 370-325 105-633 370-079 107-032 370-242 106-353 106-386 106-796 370-243 107-170 370-231 106-380 347-888 116-259 116-259 370-241 116-259 116-686 324-358 106-724 300-6124 300-7938
QTY
DESCRIPTION
1 PIPE LOADER 1 COVER 10 SCREW (M16-2.0 X 130mm) 13 FLG SCREW (M8-1.25 X 20mm) 1 COVER PLATE 13 CLIP NUT (M8-1.25) AR TOP FLG PLATE AR CENTER SHIM PLATE AR SPACER PLATE AR SHIM PLATE 10 WASHER (M16, HARDENED) 2 SHIM (.065") 1 NUTSERT(M8-1.25)3.80-7.9" THK 1 COVER PLATE 4 SCREW (M8-1.25 X 20mm, BUT SOC) 1 STOP PLATE 4 FLG NUT (M6-1.00) 8 FLG LOCKNUT (M8-1.25) 2 SCREW (M4-.70 X 30mm) 1 SLIDE BAR 4 BOLT (M6-1.00 X 20mm) 1 STEP 2 FLG LK SCREW (M8-1.25 X 16mm) 1 SPRING LOADED PIN AR BULK EDGE (1/2", SOLD PER FT) AR BULK EDGE (1/2", SOLD PER FT) 1 CROSS BAR AR BULK EDGE (1/2", SOLD PER FT) AR BULK EDGE (5/32", SOLD PER FT) 1 COVER 1 FLG LK SCREW (M10-1.50 X 25mm) 4 3" SPACER 1 SPACER
REMARKS
USE LOCTITE 277 OR EQUIVALENT
USE 1 @ 18" USE 1 @ 22" USE 1 @ 9" USE 1 @ 9"
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0226575
482
GUARD RAIL
BEGINS WITH S/N: CMWJT100EF0000192 BEGINS WITH S/N: CMWAT100CF0000064
33 34 21
30 22 27 20 28
17
13
2
36
15 14
27
26
25
27 20
35
31 28 19 27 32 28 28
29 9
28
1
18
27
15 6 12 4
5
16
3
7 8
02
10
11
ID0306115
483
GUARD RAIL
BEGINS WITH S/N: CMWJT100EF0000192 BEGINS WITH S/N: CMWAT100CF0000064 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36
1 GUARD RAIL 2 SPRING TUBE 1 SPRING LOADED PIN 1 SUPPORT PIN 3 FLG LOCKNUT (3/8-NC) 3 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 SCREW (M5-0.80 X 22MM, SOC) 1 PROXIMITY SWITCH 2 PIN (.750 X 3.37 IH G&P CP) 2 SCREW (M4-0.70 X 30MM) 2 LOCKNUT (M5-0.80) 2 KLIP RING (.750") 2 TORSION SPRING 2 HEAD PLATE 4 FLG LK SCREW (M6-1.00 X 12MM) 1 RAIL END PLATE 6 FLG LK SCREW (M8-1.25 X 25MM) 2 FENDER WASHER (1/4" X 1" X .06") 1 FOLD OUT RAIL, LEFT 4 HANGER CLAMP 1 FOLD OUT RAIL, RIGHT 1 JOINER 1 TORSION SPRING 1 LATCH 15 SCREW (M8-1.25 X 25MM) 14 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 25MM) 1 LINK, LEFT 1 LINK LATCH, LEFT 1 LINK, RIGHT 1 LINK LATCH, RIGHT 1 SPACER 1 WASHER (5/16")
301-5433 348-098 347-888 348-068 105-834 105-249 106-427 215-1175 301-5431 106-796 106-850 115-503 117-121 370-335 106-378 301-5432 106-381 105-1661 301-8941 301-8933 301-8942 301-8932 117-022 301-8983 105-806 106-561 105-894 105-245 301-8936 301-8934 301-8937 301-8935 301-1660 105-117
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. 300-6264 AND 307-789 GUARD RAILS ARE NO LONGER AVAILABLE. REPLACE WITH 190-1873 KIT. INCLUDES REF. NO.'S 1, 4, 5, 6, 9 & 14-18.
NOTE:
02
ID0306115
484
PIPE LOADER LIFT ARMS
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001
7 4
6
11
8 12 21
9
10
13
2 REAR
32
15
13
1 27 28 25 24
1 14
19 18
24 25 22
29 30
1 24 25 13 26
31
20 16 17
23
21
12 22
34
1
15
14
1
14
33 1
12
11
15 1
7
25 24
14 15
5
10
9 16
13 3 FRONT
6 8
01
ID0251527
485
PIPE LOADER LIFT ARMS
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
300-6136 301-1073 301-1061 301-1125 301-1067 301-1081 301-1079 125-772 106-545 107-144 107-759 179-168 125-754 184-064 106-344 179-042 183-878 181-975 106-470 110-056 125-143 179-232 349-965 181-982 105-247 349-962 370-301 105-377 370-303 105-604 370-298 151-085 125-773 179-236
QTY
1 1 1 1 1 2 2 4 2 2 2 3 7 4 4 2 1 1 1 1 4 2 1 4 4 1 1 1 1 1 1 1 1 1
DESCRIPTION
PIPE LOADER REAR LIFT ARM FRONT LIFT ARM REAR PIN MOUNT FRONT PIN MOUNT ROLLER (JT) ROLLER PIN (JT) COMPOSITION BUSHING (1.5") LOCKNUT (M16-2.0,PRV TRQ,10.9) SCREW (M16-2.00 X 100MM) SCREW (M12-1.75 X 20MM,BUT SOC) TAPERED PIN (2.000" X 25.8") COMPOSITION BUSHING (2") TAPERED INSERT (2") SCREW (M20-2.50 X 40MM) TAPERED PIN (31.75MM X 144MM) TAPERED PIN (1.75" X 5.31") TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) MACH BUSHING (1-1/4", 18GA) BRONZE BUSHING (1.250") TAPERED PIN (31.75MM X 65MM) LINKAGE ARM TAPERED INSERT (1.25") SCREW (M12-1.75 X 35MM) CENTER LINKAGE BACK LINK JAM NUT (1-1/2-NF) ADJUSTMENT BAR JAM NUT (1-1/2-UNF LH) FRONT LINK CYL (3.5" X 1.75" X 16") COMPOSITION BUSHING (1.75") TAPERED PIN (50.8MM X 200MM)
REMARKS
ONLY PIN BOSSES SHOWN FOR REFERENCE
301-1078 ROLLER (AT) 301-1076 ROLLER PIN (AT)
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT AS REQUIRED
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0251527
486
PIPE LOADER (SHUTTLE MOUNT) 12 9
3
14
8 10
7
11
13 1
2
6 PIPE LOADER
2
5 4
03
ID0226606
487
PIPE LOADER (SHUTTLE MOUNT) REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
348-064 106-386 215-1175 106-328 106-353 300-6142 107-170 300-6139 300-6140 106-329 300-6141 300-6135 106-427 115-686 107-451
QTY
DESCRIPTION
REMARKS
2 20 1 4 16 4 16 3 1 16 4 4 2 AR AR
SHIM FLG LOCKNUT (M8-1.25) PROXIMITY SWITCH FLG SCREW (M8-1.25 X 30MM) FLG NUT (M6-1.00) BOTTOM SLIDE BAR SCREW (M6-1.00 X 20MM) RETAINER BAR RETAINER BAR SCREW (M8-1.25 x 50MM) OUTER SHIM BAR SCREW (M5-080 X 22MM, SOC) BULK EDGE (5/32",SOLD PER 1") SHIM (.135")
SEE FOOTNOTE 1
USE 1 @ 9".
NOT SHOWN:
FOOTNOTES:
1. BOTH SHIMS USED ON FRONT SHUTTLE STOP. CAN BE ADDED AS NEEDED TO BACK SHUTTLE STOP.
NOTE:
03
ID0226606
488
PIPE LOADER SHUTTLES
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001
4 2
3 8
9 11
15
12
1 3
11
7
16 17
10 18 14 13
5
12
6
19 20
01
ID0251080
489
PIPE LOADER SHUTTLES
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 FRONT SHUTTLE 1 BACK SHUTTLE 2 TOP SLIDE BAR 16 SCREW (M8-1.25 X 35MM) 1 SHUTTLE STOP (JT) 6 FLG SCREW (M16-2.00X45MM,10.9) 1 FRONT CARRIER MOUNT 1 REAR CARRIER MOUNT 4 FLG LK SCREW (M8-1.25 X 25MM) 2 HOSE CARRIER (38.1") 8 FLG LK SCREW (M6-1.00 X 20MM) 6 FLG NUT (M6-1.00) 2 WEAR PAD 4 SCREW (M8-1.25 X 16MM,CSK SOC) 1 LOCKNUT (5/8-NC) 2 CHAIN ADJUSTER 1 ROLLER BUSHING (#80) 16 FLG LOCKNUT (M8-1.25) 2 ROLLER CHAIN (#80, 58P) 2 SHLD BLT (M8 X 50MM, M6-1.00)
301-1030 301-1041 301-1037 107-187 301-1040 107-336 301-1087 301-1088 106-381 118-1010 106-379 106-353 348-036 106-943 105-357 356-205 130-300 106-386 130-330 107-160
DESCRIPTION
REMARKS
301-1038 SHUTTLE STOP (AT)
USE LOCTITE 242 OR EQUIVALENT
INCLUDES 130-304 CONNECTOR LINK (#80)
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0251080
490
PIPE LOADER (SHUTTLE DRIVE) 15
14
17 18 16
12
11
17
PIPE LOADER 5
5
20 19 21 3 13
1
11 4
25 2
23 7
7
22
6 25 2
8 7
7 23
6
4 24
9
06
10
ID0069518
491
PIPE LOADER (SHUTTLE DRIVE) REF PART NO. NUMBER
QTY
DESCRIPTION
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
1 8 8 4 8 8 16 8 AR 6 8 1 8 1 8 4 8 4 4 1 1 4 8 AR 8
SHAFT WASHER (3/8") SCREW (M12-1.75 X 150MM) SHAFT SUPPORT FLG LOCKNUT (M10-1.50) PIN BRONZE BUSHING (.625") SPACER SUPPORT SHIM FLG NUT (M12-1.75) FLG LK SCREW (M10-1.50 x 30MM) BEARING MOUNT WASHER (M12) FLANGE BEARING (1.25", 2-BLT) KLIP RING (1.000") PIN COMPOSITION BUSHING (1") IDLER SPROCKET (80B9) FLG LOCKNUT (1/2-NC, GD8) MOTOR MOUNT HYD MOTOR (SHUTTLE) BOLT (1/2-NC X 1.75", SOC) ROLLER SPACER PLATE SCREW (M10-1.50 X 20MM)
349-228 105-264 106-620 348-053 106-387 370-518 125-403 370-036 348-067 106-354 106-383 348-062 106-391 125-605 115-499 183-912 125-770 175-529 106-198 348-060 158-952 107-611 370-361 370-360 105-274
REMARKS
SEE FOOTNOTE 1
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. SEAL REPAIR KIT 500-658
NOTE:
06
ID0069518
492
PIPE LOADER (SHUTTLE DRIVE, DUAL) BEGINS WITH S/N: CMWAT100HG0000080
9
2 7
3 20
18
21
17 14 15
16
19 22 23
5 4
24 13
12 10
6
1 11
8
01
ID0411024
493
PIPE LOADER (SHUTTLE DRIVE, DUAL) BEGINS WITH S/N: CMWAT100HG0000080 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4 IDLER SPROCKET (80B9) 1 MOTOR MOUNT 1 SHUTTLE SHAFT 2 HYD MOTOR (SHUTTTLE) 1 MOTOR MOUNT 8 BOLT (1/2-NC X 1-3/4", SOC) 8 FLG LOCKNUT (1/2-NC, GD8) 8 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 5 COMPOSITION BUSHING (1.000") 4 PIN 8 KLIP RING (1.000") 6 FLANGE NUT (M12-1.75) 4 SHAFT SUPPORT 8 ROLLER 8 SPACER 8 WASHER (M12) 8 SCREW (M12-1.75 X 150MM) 5 PIN 5 WASHER (3/8") 6 SCREW (M10-1.50 X 20MM, 10.9) 4 BRONZE BUSHING (.625") 2 SUPPORT SHIM 2 SPACER PLATE
175-529 348-060 302-1441 158-952 302-1440 107-611 106-198 106-383 106-387 125-770 183-912 115-499 106-354 348-053 370-361 370-036 106-391 106-620 370-518 105-264 105-274 125-403 348-067 370-360
DESCRIPTION
REMARKS
SEE FOOTNOTE 1
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
SEAL REPAIR KIT 500-658
NOTE:
01
ID0411024
494
PIPE LOADER (ROW SELECT)
5
6 7 8 9 6 5
1 2 3 4
03
ID0069506
495
PIPE LOADER (ROW SELECT) REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9
1 DETENT BALL (1.000", CHROME) 1 COMPRESSION SPRING 1 JAM NUT (1-5/16") 1 CAP 2 SCREW (M12-1.75 X 50MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PIPE ROW INDICATOR 1 ROW SELECT TUBE 1 CYL (1.0" X .5 X 6.0")
125-121 117-115 107-108 370-263 106-334 106-685 274-831 349-258 150-726
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0069506
496
PIPE LOADER GRIPPERS BEGINS WITH S/N 2WO856
24
20
26
28 27 18
2 19
17
1 21
25
22
8 7 43
9 11 12
10
5
6
5
13
16 23
14
15
11
ID0123962
497
PIPE LOADER GRIPPERS BEGINS WITH S/N 2WO856 REF PART NO. NUMBER
1
308-939 308-938 2 107-682 3 107-223 4 107-043 5 125-137 6 370-154 7 349-057 8 125-430 9 349-060 10 348-037 11 105-858 12 349-061 13 105-2335 14 351-163 15 151-163 16 125-771 17 306-897 306-898 301-1041 301-1030 18 115-483 19 115-499 20 308-940 21 349-972 300-6323 22 125-770 23 157-537 24 308-944 25 105-304 26 107-928 27 106-398 28 107-181
QTY
DESCRIPTION
1 FRONT GRIPPER 1 REAR GRIPPER 4 ROLL PIN (M12 X 50MM) 2 SHLD BOLT (M10 X 35MM, M8-1.25) 2 SHLD BOLT (M12 X 35MM, M10-1.50) 4 BALL BEARING (.375) 2 ROLLER 2 PLUNGER 2 BRONZE BUSHING (.502") 2 TUBE 2 SPRING WASHER (1.56") 2 BOLT (1/2-NC X 1-1/4") 2 SPRING GUIDE 2 COMPRESSION SPRING 2 CAP - CYL (2" X 1" X 3") 2 COMPOSITION BUSHING (1.25") - BACK SHUTTLE - FRONT SHUTTLE 1 BACK SHUTTLE 1 FRONT SHUTTLE 2 KLIP RING (1.250") 2 KLIP RING (1.000") 2 GRIP PAD - PIN (1.5" X 4.539") 2 PIN (1.5" X 4.5") 4 COMPOSITION BUSHING (1") 2 WIPER SEAL (1.500") 2 GRIP PAD HOLDER 2 JAM NUT (1-5/16-NF) 2 ADJUSTMENT NUT 2 WASHER (M16, HARDENED) 2 BOLT (5/8-NC X 1-1/4", GD8)
REMARKS
USE 242 LOCTITE OR EQUIVALENT USE 242 LOCTITE OR EQUIVALENT
ENDS WITH S/N: CMWJT100PA0000027 ENDS WITH S/N: CMWJT100PA0000027
ENDS WITH S/N: CMWJT100PA0000027
NOT SHOWN:
FOOTNOTES:
NOTE:
11
ID0123962
498
CONTROL VALVE PIPE LOADER
B
15 B
16
17
A
6
A
1
8 9 3
7
21
9
A
8
25
22
1
24
14
4 2 13
26 B 11
18 19
5
23
5
23 A
20
B
12
10 SECTION A-A 5
23
5
23 A
B
10
12 SECTION B-B
04
ID0070806
499
CONTROL VALVE PIPE LOADER REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
153-252 499-145 499-146 499-147 499-150 499-151 499-029 499-030 500-638 500-950 499-156 499-157 499-158 499-159 500-588 499-144 155-630 500-581 500-298 500-302 155-160 499-155 217-949 217-950 499-153 499-152 499-154
QTY
DESCRIPTION
CONTROL VALVE (7 SPOOL) 5 VALVE SECTION 1 VALVE SECTION 1 VALVE SECTION 14 BONNET SEAL KIT 14 COIL CONNECTOR KIT 12 LOCK OUT CARTRIDGE 12 LOCK OUT CARTRIDGE SEAL KIT 2 RC RELIEF CARTRIDGE (1500 PSI) 2 RELIEF CARTRIDGE SEAL KIT 6 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 6 SOLENOID ACTUATOR 1 SOLENOID ACTUATOR 8 SECTIONAL O-RING REPAIR KIT 1 INLET COVER HOUSING 1 WH RELIEF CARTRIDGE (2000 PSI) 1 SEAL REPAIR KIT 1 OUTLET COVER 1 PLUG (12S, SOC) 1 PLUG (14 SAE, SOC) - SPRING - SOLENOID CARTRIDGE KIT - SOLENOID COIL KIT (W/ CONN) - CARTRIDGE SEAL KIT - CARTRIDGE TUBE KIT - SPRING
REMARKS
INCLUDES REF NO'S: 1-26
CONTAINS PILOT PORT CONTAINS PILOT PORT
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0070806
500
PIPE LOADER VALVE HYDRAULICS BEGINS WITH S/N: CMWJT100T90000006
4
3
2
FROM LUBRICATOR RETURN
5 6
9
1 23
7
3
8
15
13
22
21
16 14
10 25 24
11 12 18
17
19 20
TO HYD. RESERVOIR RETURN
03
TO BRANCH TEE 100 CC PUMP
ID0223919
501
PIPE LOADER VALVE HYDRAULICS BEGINS WITH S/N: CMWJT100T90000006 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
QTY
150-2731 1 500-302 1 105-292 3 117-718 1 154-911 1 154-252 1 154-293 1 106-386 3 154-310 1 116-804 1 154-265 1 154-296 1 115-755 1 117-702 1 154-291 1 154-275 1 153-125 1 153-126 1 117-312 1 154-298 1 154-318 1 154-370 1 116-805 1 154-311 1 154-324 1 154-488 1
DESCRIPTION
HYD CONTROL VALVE (8-SECTION) PLUG (12S SOC) SCREW (M8-1.25 X 75MM) ABRASION SLEEVE (1" X 36") HOSE (04OFX-36"-3000 AR) CONNECTOR (04S-04O90) BR TEE (04S-04O-04O) FLG LOCKNUT (M8-1.25) REDUCER NUT (10OF) HOSE (04OFX90-69"-3000) UNION RUN TEE (04OFX-04O-04O) CAP (04OF) ABRASION SLEEVE (1.59" X 60") ABRASION SLEEVE (1" X 68") BK CONNECTOR (10O-10O90BK) BK CONNECTOR (04O-04OBK) HOSE (04OFX90L-85"-3000) HOSE (10OFX90L-82"-3000) ABRASION SLEEVE (1.59" X 80") CONNECTOR (10S-10O90) RUN TEE (10S-10O-10O) RUN TEE (12S-10O-10O) HOSE (10OFX90S-58"-3000) REDUCER STEM (04O) CAP (10OF) UNION RUN TEE (10OFX-10O-10O)
REMARKS
INCL. REF. NO. 2 SEE FOOTNOTE 1
JT AT
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03
ID0223919
502
PIPE GRIP HYDRAULICS
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 19 4
1
19 18 2 3 5 7 15
5 21
20
12 6
8
FROM DIVERTER VALVE SEE FOOTNOTE 2
8 19 4
1 11
9
19 FRONT
18 TO DIVERTER VALVE SEE FOOTNOTE 2
13
10
14 22
17 16
FROM PB SETUP VALVE
01
ID0251040
503
PIPE GRIP HYDRAULICS
BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
QTY
117-670 2 117-761 1 515-240 1 154-255 2 154-379 2 514-018 1 150-3138 1 155-171 2 500-302 154-488 1 154-300 1 105-1481 1 154-291 1 150-2731 116-810 1 154-986 1 117-312 1 151-163 2 154-252 4 150-3139 1 154-220 1 154-324 1
DESCRIPTION
ABRASION SLEEVE (1.00" X 10") ABRASION SLEEVE (1.59" X 70") HOSE (040FX90-72"-3000) UNION (04O-04OFX90) UN BR TEE (04OFX-04O-04O) CONNECTOR (04O-06S, ORF) HOSE (04OFX90L-136"-3000) REDUCER (10S-06SF) PLUG (12S) UNION RUN TEE (10OF-10O-10O) CONNECTOR (10O-12S90) ABRASION SLEEVE (1.59" X 132") BK CONNECTOR (10O-10O90BK) HYD CONTROL VALVE (8-SPOOL) HOSE (04OFX90-76"-3000) HOSE (10FX90-80"-3000) ABRASION SLEEVE (1.59" X 80") HYD CYL (2" X 1" X 3") CONNECTOR (04S-04090) HOSE (04OFX90L-140"-3000) CONNECTOR (04O-06S) CAP (10OF)
REMARKS
SEE FOOTNOTE 1
INCL. REF. NO. 9
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN. 2. SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.
01
ID0251040
504
PIPE LIFT AND SHUTTLE HYDRAULICS (DUAL DRIVE) BEGINS WITH S/N:
1
22
2 5
8 24
3
25 23
19 20 19 18 17
C V
8
31 21 18 25
24
4
7
15 14
16
8 26
11
2 32
5 8
1
6
8
2
3
FRONT
4
5
6
12
7
7 31 34
33 11
35 27 28 27 30
V2
13 C2
29
V1
9
10
02
ID0410600
505
PIPE LIFT AND SHUTTLE HYDRAULICS (DUAL DRIVE) BEGINS WITH S/N: REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
QTY
115-737 1 154-743 2 154-788 1 150-4903 1 514-074 2 156-193 1 154-798 2 155-171 6 154-227 1 151-085 1 116-613 2 150-4635 1 154-221 1 154-369 1 159-845 1 105-832 2 155-623 1 154-220 4 515-041 2 105-106 2 105-095 2 158-952 2 150-726 1 154-342 3 154-252 2 117-706 1 154-224 2 159-482 1 154-731 1 154-466 1 154-348 4 115-934 1 150-1006 2 159-157 2 154-369 2
DESCRIPTION
REMARKS
ABRASION SLEEVE (1.59" X 40") HOSE (04OFX90S-23"-3000) HOSE (06OFX-40"-3000) CONNECTOR (06O-10S, ORF.169) CONNECTOR (06S-04O, ORF) CONNECTOR (06S-06O90, ORF) HOSE (06OFX-62"-3000) REDUCER (10S-06SF) CONNECTOR (06O-08S90) CYL (3.5" X 1.75" X 16") ABRASION SLEEVE (1.00" X 64") HYD CONTROL VALVE (8 SECTION) CONNECTOR (06S-06O) CONNECTOR (06O-10S) HOSE (06OFX-44"-3000) FLG LOCKNUT (1/4-NC) DOUBLE LOCKOUT VALVE CONNECTOR (04O-06S) HOSE (04OFX90-20"-3000) BOLT (1/4-NC X 2") WASHER (1/4") HYD MOTOR (SHUTTLE) CYL (1.0" X 6.0") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) ABRASION SLEEVE (1.59" X 17") CONNECTOR (06S-06O45) CHECK VALVE HOSE (06OFX-17"-3000) CONNECTOR (08S-08S) UN BR TEE(06OFX-06O-06O) ABRASION SLEEVE (1.75" X 100") HOSE (06OFX-113"-3000) QDC ADAPTER (02-06OF) CONNECTOR (06O-10S)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0410600
506
PIPE LIFT AND SHUTTLE HYDRAULICS
24
8
1
22 25 20 21
19 C
19
18
17
2 5 24
23 15
V
26 16
7
3 4
14
8
2
18
11 5 8
1
6
12 2 3
FRONT
4 5
6
7
8 11 7
27 28 V2
30
13
C2 V1
29 9
10 11
ID0069504
507
PIPE LIFT AND SHUTTLE HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 ABRASION SLEEVE (1.59" X 40") 2 HOSE (04OFX90S-23"-3000) 1 HOSE (06OFX90-40"-3000) 1 CONNECTOR (06O-10S, ORF) 2 CONNECTOR (06S-04O, ORF) 1 CONNECTOR (06S-06O90, ORF) 2 HOSE (06OFX-62"-3000) 6 REDUCER (10S-06SF) 1 CONNECTOR (06O-08S90) 1 CYL (3.5" X 1.75" X 16") 2 ABRASION SLEEVE (1.00" X 64") 1 HYD CONTROL VALVE (7 SPOOL) 1 CONNECTOR (06S-06O) 1 CONNECTOR (06O-10S) 1 HOSE (06OFX90M-44"-3000) 2 FLG LOCKNUT (1/4-NC) 1 DOUBLE LOCKOUT VALVE 4 CONNECTOR (04O-06S) 2 HOSE (04OFX90-20"-3000) 2 BOLT (1/4-NC X 2") 2 WASHER (1/4") 1 HYD MOTOR (SHUTTLE) 1 CYL (1.0" X 6.0") 3 CONNECTOR (06S-06O90) 2 CONNECTOR (04S-04O90) 1 ABRASION SLEEVE (1.59" X 17") 2 CONNECTOR (06S-06O45) 1 CHECK VALVE 1 HOSE (06OFX-17"-3000) 1 CONNECTOR (08S-08S)
115-737 154-743 116-811 156-993 514-074 156-193 154-798 155-171 154-227 151-085 116-613 153-252 154-221 154-369 515-015 105-832 155-623 154-220 515-041 105-106 105-095 158-952 150-726 154-342 154-252 117-706 154-224 159-482 154-731 154-466
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
11
ID0069504
508
DIVERTER VALVE HYDRAULICS
16
15
13
14
1 20 17
6
12
18
21 11 2
22 19
8 9 4 7 10 02
5
3 ID0242806
509
DIVERTER VALVE HYDRAULICS REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
150-2731 150-2927 300-9910 106-387 106-383 106-755 514-275 150-1241 159-351 159-350 154-301 154-298 154-300 154-370 154-488 154-291 153-274 515-743 154-986 117-674 117-720 117-312
QTY
1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
REMARKS
HYD CONTROL VALVE (8-SECTION) DIVERTER VALVE 2 POS ROTARY 3 WAY 24 GPM BRACKET FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) SCREW (M10-1.50 X 30MM, SOC) BK CONNECTOR (12S-10O) CONNECTOR (10S-12S) QDC BODY (08-12SF) QDC ADAPTER (08-12SF) CONNECTOR (10S-10O) CONNECTOR (10S-10O90) CONNECTOR (10O-12S90) RUN TEE (12S-10O-10O) UN RUN TEE (10OFX-10O-10O) BK CONNECTOR (10O-10O90BK) HOSE (10OFX-122"-3000) HOSE (10OFX90M-47"-3000) HOSE (10OFX90S-80"-3000) ABRASION SLEEVE (1.59" X 122") ABRASION SLEEVE (1.59" X 48") ABRASION SLEEVE (1.59" X 80")
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0242806
510
HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS
1
1
1
1
03
ID0109795
511
HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS REF PART NO. NUMBER
1
158-952 500-658
QTY
DESCRIPTION
HYDRAULIC MOTOR (SHUTTLE) 1 SEAL REPAIR KIT
REMARKS
INCLUDES REF NO'S: 1
NOT SHOWN:
157-712
1 SHAFT SEAL
FOOTNOTES:
NOTE:
03
ID0109795
512
LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006
11
8 17 18
19 20
10 14
FLOW
15 16
TO FLOW DIVIDER ON ROTATION WRENCH
21 9
9
22 7 6 2 1 TO HYD. RESERVOIR RETURN
6
13 5 4
3
06
12
ID0224188
513
LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
QTY
150-3410 1 155-171 1 154-311 1 154-370 1 154-310 1 515-190 2 154-226 1 154-252 1 117-414 2 154-221 1 159-797 1 116-805 1 115-755 1 154-344 1 149-825 1 154-326 1 154-265 1 515-148 1 154-373 1 159-750 1 150-1598 1 117-718 1
DESCRIPTION
HYD CONTROL VALVE (8-SPOOL) REDUCER (10S-06SF) REDUCER STEM (.04O) RUN TEE (12S-10O-10O) REDUCER NUT (10OF) HOSE (04OFX90S-88"-3000) CONNECTOR (04O-06S90) CONNECTOR (04S-04O90, ORF) ABRASION SLEEVE CONNECTOR (06S-06O) CONNECTOR (04S-04O90, ORF/CHK) HOSE (10OFX90S-58"-3000) ABRASION SLEEVE (1.59" X 60") UNION RUN TEE (06OFX-06O-06O) HOSE (06OFX90L-28"-3000) CAP (06F) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90-10"-3000) REDUCER (04O-06OF) FLOW CHECK VALVE (06O-06O) HOSE (06OFX90S-23"-4000) ABRASION SLEEVE (1"X 36")
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. GREASER HOSE {REF #15} WAS CHANGED FROM {149-825} TO {150-4920} BEGINNING WITH S/N DWPJT100EL0000247 & DWPAT100CL0000105
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06
ID0224188
514
PUMP / BUCKET ASSEMBLY 2
1 5
3 4
1
04
7
6 ID0219968
515
PUMP / BUCKET ASSEMBLY REF PART NO. NUMBER
1 1 2 3 4 5 6 7
256-1006 256-025 300-5628 350-2183 106-378 350-2177 106-795 370-292 106-383
QTY
DESCRIPTION
AR TOOL JNT LUBE, 5 GAL, ENVTL FRIENDLY AR TOOL JNT LUBE, SUMR SPRY 5 GAL 1 COVER 1 GREASE PUMP PARTS 4 FLG LK SCREW (M6-1.00 X 12MM) 1 TOOL JOINT LUBE FOLLOWER 3 WING SCREW (M8-1.25 X 20MM) 1 GREASE BUCKET CONTAINER 4 FLG LK SCREW (M10-1.50 X 30MM)
REMARKS
METAL FREE, ALL WEATHER
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0219968
516
GREASE PUMP 7
8 4 18 3 6
12
13
5
11
2
21
10 14
20
15 16 1
9
02
17
19
ID0219947
517
GREASE PUMP REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
350-2183 350-687 350-682 155-702 350-686 350-421 157-049 107-492 106-078 300-5647 350-671 125-424 117-228 300-5648 301-0196 125-125 350-691 350-692 155-748 117-227 105-525 178-467
QTY
1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1
DESCRIPTION
GREASE PUMP PARTS ASSEMBLY PUMP BODY BARREL O-RING (920 D90) CYLINDER CAP ADJUSTING SPOOL O-RING (113 D70) SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) PLUNGER ROD GUIDE BRONZE BUSHING (.750") COMPRESSION SPRING PUMP BARREL RETAINER CLIP DETENT BALL (.750") VALVE SEAT INLET TUBE O-RING (916 D90) SEAL (POLY PAK) ROLL PIN (3/16" X 1-1/4") ROD CAP
REMARKS
INCL. REF #s 1-21
SUPERSEDES RETAINER CLIP 105-653
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0219947
518
AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105
9 3 9 2
11
5 7
8
10 6 1
01
4
ID0580268
519
AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: DWPJT100EL0000247, DWPAT100CL0000105 REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11
1 JT100 STATIONARY CLAMP 1 CAP 2 SCREW (M12-1.75 X 110MM, 10.9) 1 SPRAY NOZZLE (65) 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 1 BK CONNECTOR (06O-06O90BK) 1 UNION (06O-06OFX90) 1 HOSE (06OFX90L-34"-4000) 1 GREASER MOUNT PLATE 1 GREASER BRACKET
302-7750 370-281 106-645 149-399 106-712 106-385 154-229 154-228 150-4920 303-2298 303-2130
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0580268
520
AUTO-GREASER (NOZZLES)
BEGINS WITH: CMWJT100EE0000188, CMWAT100EE0000059 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104
4 3
5
6 7
1
8 10
2 9
02
ID0361127
521
AUTO-GREASER (NOZZLES)
BEGINS WITH: CMWJT100EE0000188, CMWAT100EE0000059 ENDS WITH S/N: DWPJT100EL0000247, DWPAT100CK0000104 REF PART NO. NUMBER
QTY
1 370-276 2 115-135 3 115-129 4 514-418 5 115-1010 6 115-170 7 149-039 8 149-399 9 514-181 10 149-825
1 STATIONARY CLAMP 2 REDUCER (08N-04NF) 1 ALL THREAD (04N) SCH 80 2 ELBOW (04NF-04NF45) 2 NIPPLE (04N-2.0") 1 COLLAR (04NF) 1 CONNECTOR (04N-06O90) 1 SPRAY NOZZLE (65) 1 CONNECTOR (04N-06O) 1 HOSE (06OFX90L-28"-3000)
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0361127
522
HYDRAULIC CYLINDER 2" X 1" X 3"
1
3 7 4 8 9
10 11 2 5 12 13 6
02
ID0109752
523
HYDRAULIC CYLINDER 2" X 1" X 3" REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13
151-163 190-165 150-282 150-778 106-096 150-775 150-772 150-676 125-774 157-018 157-534 157-022 155-732 157-540 157-537
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
CYL (2" X 1" X 3") SEAL REPAIR KIT (2" X 1") CYLINDER BARREL (2.0 X 3.0) LOCK RING (2.0) FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2.0 X 1.00) CYLINDER HEAD (2.0 X 1.00) CYLINDER ROD WEAR RING O-RING (131 D90) BACKUP RING (131 D90) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000")
REMARKS
INCLUDES REF NO'S: 1-6 & SEAL REPAIR KIT (190-165) INCLUDES REF NO'S: 7-13 SEE FOOTNOTE 1
NOT SHOWN:
259-100 259-239 259-241 259-188
U-SEAL INSTALLER (1"-1.499") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC271 OR RC272). TORQUE TO 90-100 FT-LBS (120-135 NM).
NOTE:
02
ID0109752
524
HYDRAULIC CYLINDER 3.5" X 1.75" X 16"
1
6 7 8 3 9 10 11 12 2 4 13 14
5
04
ID0109772
525
HYDRAULIC CYLINDER 3.5" X 1.75" X 16" REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14
151-085 190-174 152-021 149-302 149-301 150-761 153-004 106-122 105-363 125-784 157-554 157-031 157-030 157-032 157-550 157-549
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
CYL (3.5" X 1.75" X 16") SEAL REPAIR KIT (3.5" X 1.75") CYLINDER BARREL LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) CYLINDER HEAD (3.5 x 1.75) CYLINDER ROD (1.75 X 16.0) BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") WEAR RING BACKUP RING (234 D90) O-RING (234 D90) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750")
REMARKS
INCLUDES REF NO'S: 1-5 & SEAL REPAIR KIT (190-174) INCLUDES REF NO'S: 6-14
SEE FOOTNOTE 1
NOT SHOWN:
259-040 259-238 259-244 259-245 259-188
U-SEAL INSTALLER (1.500" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.50") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO-PIN
FOOTNOTES:
1. USE LOCTITE 277, TORQUE TO 410-460 FT-LBS (550-625 N.M).
NOTE:
04
ID0109772
526
NOTES:
ID0134963
527
LOADER/DRIVER
528
DECAL LOCATION PIPE BOX LOADER
2
5
6
5
7
2
8
4 1
3
8
11
ID0093313
529
DECAL LOCATION PIPE BOX LOADER REF PART NO. NUMBER
1 2 3 4 5 6 7 8
270-5953 270-6242 270-5947 270-7554 274-967 274-957 700-963 270-5946 700-958 273-670 270-4611
QTY
DESCRIPTION
1 2 2 1 1 2 1 1 2
JT100 PIPE BOX LOADER SERVICE KIT JT100 T4F PIPE BOX LOADER SERVICE KIT DANGER ELECTROCUTION GRAY LOGOTYPE 36.9” X 6.1“ DITCH WITCH LOGOTYPE LOAD CHART MANUAL VALVE OPERATION DANGER NEVER RIDE ON BOOM PENDANT CONTROL TERMINAL BLOCK WARNING MOVING PARTS
REMARKS
USE ON JT100 T4F MACHINE.
FOOTNOTES
11
ID0093313
530
PEDESTAL 9
FRONT (CAB SIDE) FRAME
13 12
1
11
10
7 14 14
BOLT ORIENTATION DETAIL
6
2
3
4
5 8 06
ID0036220
531
PEDESTAL REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 PEDESTAL 1 SPACER, OUTER RACE 1 ROTATION BEARING 1 SPACER, INNER RACE 24 WASHER (5/8" HARDENED) 24 WASHER (M16, HARDENED) 20 SCREW (M16-2.00 X 150MM, 10.9) 24 BOLT (5/8-NC X 5", SOC, GD8) 2 COMPOSITION BUSHING (2.000") 1 SLIDE STOP PIN 1 SLIDE STOP WASHER 1 LOCK WASHER (5/8") 1 BOLT (5/8-NC X 1-1/2", GD8) 4 SCREW (M16-2.00 X 130MM, 10.9)
324-755 348-285 499-265 325-339 108-222 106-398 106-983 108-221 125-483 179-270 499-266 105-385 105-358 106-619
DESCRIPTION
REMARKS
USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 180 FT. LB.
USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. TIGHTEN BOLTS THROUGH ACCESS HOLES ON PEDESTAL BASE
NOTE:
06
ID0036220
532
INNER BOOM
1 8 5
6
2
8 7 3
4
8
02
8
ID0036223
533
INNER BOOM REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8
1 1 2 2 1 1 1 7
324-756 499-235 105-072 105-052 105-385 105-358 179-268 125-483
DESCRIPTION
INNER BOOM PIN WASHER LOCK WASHER (3/8") BOLT (3/8-NC X 1-1/4") LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8) PIN COMPOSITION BUSHING (2.000")
REMARKS
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT
FOOTNOTES
NOTE:
02
ID0036223
534
OUTER BOOM
13 1
5
4 9
10
2
11 12
3
15
6
14 7 8
04
ID0036222
535
OUTER BOOM REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 2 2 1 1 2 2 1 1 5 1 1
324-757 179-271 105-376 370-288 106-385 106-379 106-033 106-167 105-865 105-079 348-286 499-261 125-483 105-385 105-357
DESCRIPTION
OUTER BOOM PIN BOLT (5/8-NC X 3", GD8) HOSE REEL GUIDE FLG LOCKNUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) JAM NUT (1-NC) BOLT (1-NC X 2") GRADE 5 BOLT (1/4-NC X 3/4", GD8) LOCK WASHER (1/4) SLIDE PAD SLIDE PAD MOUNT COMPOSITION BUSHING (2.000") LOCK WASHER (5/8") LOCKNUT (5/8-NC)
REMARKS
USE EP GEAR GREASE FOR LUBRICATION
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0036222
536
EXTENTION BOOM
5 4
1
3 2 9
6
10 7
8 12 3
2
11 13
14
06
ID0036224
537
EXTENTION BOOM REF PART NO. NUMBER
QTY
1 324-758 2 105-072 3 105-031 4 348-287 5 105-197 6 105-079 7 105-078 8 179-274 9 105-053 10 181-965 11 105-223 12 499-260 13 302-2633 14 110-987
1 3 3 1 2 2 2 1 1 2 2 1 1 1
DESCRIPTION
EXTENSION BOOM LOCK WASHER (3/8") BOLT (3/8-NC X 1") SLIDE PAD BOLT (1/4-NC X 1") LOCK WASHER (1/4) NUT (1/4-NC) HOOK PIN NUT (3/8 NC) HEX SPACER WASHER (3/8") PIN LOADER/ DRIVER SWIVEL 7/8" ANCHOR SHACKLE (1" PIN)
REMARKS
USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 37 FT-LBS
HOOK NO LONGER AVAILABLE FOR LOADER/DRIVER.
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0036224
538
SWING DRIVE
10 9
8 7
6 4
5
3 2
1
02
ID0036221
539
SWING DRIVE REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10
1 4 4 1 1 1 4 4 2 2
499-236 370-162 105-320 499-238 157-041 516-117 105-091 105-178 105-070 105-282
DESCRIPTION
SWING DRIVE WASHER (.812, HARDENED) BOLT (3/4-NC X 2-1/4", GD8) HYDRAULIC MOTOR O-RING (152 D70) COUNTERBALANCE VALVE LOCK WASHER (5/16") BOLT (5/16-NC X 2-1/2", GD8) LOCK WASHER (1/2") BOLT (1/2 - NC X 1.25", SOC)
REMARKS
USE 80W-90 GEAR OIL, 3 QUART CAPACITY USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 180 FT-LBS
USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 90 FT-LBS
FOOTNOTES
NOTE:
02
ID0036221
540
SWING DRIVE
4
10
9
1
8 6
3
2
11
14
15
5
12
7
13
A
A
VIEW A-A
TOP VIEW
NOTES: * PRELOAD THE TIMKEN BEARINGS 40-60 IN-LBS * TORQUE ITEMS #58 & #60 TO 39 FT-LBS * STAKE ITEMS #62 & #63 * AIR TEST FOR LEAKS
03
ID0069517
541
SWING DRIVE REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
499-236 499-239 499-240 499-241 499-242 499-243 499-244 499-248 499-249 499-250 499-251 499-252 499-253 499-254 499-255 499-256
QTY
DESCRIPTION
SWING DRIVE 1 BRAKE CYLINDER 1 BRAKE PISTON 1 PLANET GEAR 1 PLANET GEAR SHAFT 1 OUTPUT GEAR SHAFT 1 BRAKE DRIVER 1 THRUST WASHER RACE (.625") - THRUST WASHER RACE (1.000") - THRUST WASHER RACE (1.000") 1 ECCENTRIC RING 1 PINION 1 REACTION DISC 1 BRAKE DISC 1 TAPERED BEARING 1 TAPERED RACE
REMARKS
INCLUDES REF NO'S: 1-15
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0069517
542
LIFT CYLINDER
9 8 7
4 2
3 9 7
8
5
5 1 5 3
6
2
04
ID0036225
543
LIFT CYLINDER REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9
151-198 105-052 105-072 179-269 125-483 179-267 499-235 105-385 105-358
QTY
1 4 4 1 3 1 2 2 2
DESCRIPTION
LIFT CYLINDER BOLT (3/8-NC X 1-1/4") LOCK WASHER (3/8") PIN COMPOSITION BUSHING (2.000") PIN PIN WASHER LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8)
REMARKS
SEE FOOTNOTE 1 USE 242 LOCTITE OR EQUIVALENT
USE 242 LOCTITE OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
04
ID0036225
544
OVERLOAD
5 4 3 2 9
6
8 1 7
03
ID0036237
545
OVERLOAD REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9
1 1 1 1 1 2 2 1 1
516-112 153-203 153-202 153-264 213-315 105-079 107-743 516-111 158-079
DESCRIPTION
REMARKS
COUNTERBALANCE VALVE ELBOW (06O-04N90) ADJUSTABLE GAUGE SNUBBER REDUCER (04N-06SF) PRESSURE SWITCH LOCK WASHER (1/4) BOLT (1/4-NC X 2.75, GD5) SENSE MANIFOLD ORIFICE DISC (.016)
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036237
546
OUTER BOOM CYLINDER
4
5
3 6
4
5 2
3 12 7 10 9
11
12
12
8 9 11 1
12
12
05
ID0036226
547
OUTER BOOM CYLINDER REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12
151-197 499-262 499-235 105-385 105-358 105-375 105-373 179-269 105-072 179-268 105-052 125-483
QTY
1 1 2 2 2 1 1 1 4 1 4 5
DESCRIPTION
OUTER BOOM CYLINDER LIFTING LUG PIN WASHER LOCK WASHER (5/8") BOLT (5/8-NC X 1-1/2", GD8) NUT (1-NC) BOLT (1-NC X 3") PIN LOCK WASHER (3/8") PIN BOLT (3/8-NC X 1-1/4") COMPOSITION BUSHING (2.000")
REMARKS
SEE FOOTNOTE 1.
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
05
ID0036226
548
EXTENSION CYLINDER
3
4
2 1
03
ID0036227
549
EXTENSION CYLINDER REF PART NO. NUMBER
QTY
1 2 3 4
2 4 4 1
348-297 105-070 105-121 499-259
DESCRIPTION
TRUNNION CAP LOCK WASHER (1/2") BOLT (1/2-NC X 1") EXTENSION BOOM CYLINDER
REMARKS
USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 90 FT-LBS
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036227
550
CONTROL VALVE
11
9 7 1 14 15 24 17 8
6 2
10 21
6 12
20
22
13
19
23
18
5 16 19 4 3
06
ID0036229
551
CONTROL VALVE
06
ID0036229
552
CONTROL VALVE REF PART NO. NUMBER
QTY
1 499-237 2 370-073 3 154-255 4 154-373 5 154-228 6 154-279 7 154-270 8 500-294 9 154-368 10 154-256 11 105-170 12 105-091 13 105-089 14 154-322 15 155-193 16 158-076 17 154-252 18 154-316 19 150-1133 20 158-282 21 105-070 22 105-021 23 158-283 24 154-235
1 1 2 2 2 4 2 2 1 2 3 3 3 1 1 2 1 1 4 1 3 3 1 1
DESCRIPTION
HYD CONTROL VALVE VALVE MOUNT UNION (04O-04OFX90) REDUCER (04O-06OF) UNION (06O-06OFX90) CONNECTOR (08O-10S) CONNECTOR (12S-12O90) PLUG (10S) UN RUN TEE (12OFX-12O-12O) UNION (08O-08OFX90) BOLT (5/16-NC X 3") LOCK WASHER (5/16") LOCKNUT (5/16-NC) CONNECTOR (08O-10S90) REDUCER (10S-08SF) FLOW RESTRICTOR (.053) CONNECTOR (04S-04O90) RUN TEE (04S-04O-04O) CONNECTOR (06O-10S) FLOW RESTRICTOR (.047) LOCK WASHER (1/2") NUT(1/2-NC) FLOW RESTRICTOR (.062) CONNECTOR (08S-08O90)
REMARKS
SEE NOT SHOWN FOR SERVICE PARTS.
INSTALL WITH SPRING SIDE UP
NOT SHOWN:
500-2034 500-2035 500-2036 500-2037 500-2038 499-150 500-581 500-2050
SOLENOID ACTUATOR SOLENOID ACTUATOR SOLENOID ACTUATOR COIL KIT OUTLET COVER BONNET SEAL KIT PLUG SEAL KIT RELIEF VALVE
FOOTNOTES:
NOTE:
06
ID0036229
553
554
CONTROL VALVE CHARGE HYDRAULICS
4 1 6 5
3 TO ROTATION PUMP
2 03
ID0036231
555
CONTROL VALVE CHARGE HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6
1 1 1 1 1 2
515-639 154-255 154-230 154-743 117-203 110-030
DESCRIPTION
HOSE (04OFX-140"-3000) UNION (04O-04OFX90) BRANCH TEE (06S-04O-04O) HOSE (04OFX90S-23"-3000) ABRASION SLEEVE (1.00" X 143") CABLE TIE (1/16" TO 4")
REMARKS
INSTALL IN ROTATION PUMP
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036231
556
PROPORTIONAL VALVE
3
11
3 2 18 1 4
A 15
3 1
12 14 6
13
2
17
DETAIL A PORT ORIENTATION 14 16
16
14 19
19
10 9
TO RETURN ON AUXILIARY VALVE
10 21
5
FROM AUXILIARY VALVE
7
8
23 20
22 06
24
ID0036235
557
PROPORTIONAL VALVE REF PART NO. NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
499-267 105-178 154-270 154-269 153-552 154-368 105-070 105-121 154-247 150-1021 159-782 115-777 115-811 110-030 150-1032 117-720 150-1033 150-1034 154-431 153-772 117-204 115-755 515-202 515-082
QTY
1 2 2 1 1 1 2 2 2 2 1 1 1 8 1 2 1 1 2 2 1 1 1 1
DESCRIPTION
REMARKS
PROPORTIONAL VALVE BOLT (5/16-NC X 2-1/2", GD8) CONNECTOR (12S-12O90) CONNECTOR (12S-12O) MANIFOLD UN RUN TEE (12OFX-12O-12O) LOCK WASHER (1/2") BOLT (1/2-NC X 1") CONNECTOR (10S-12O) HYDRAULIC LINE (-12) HOSE (12OFX90S-24"-4000) ABRASION SLEEVE (1.59" X 15"") ABRASION SLEEVE (1.59" X 20") CABLE TIE (1/16" TO 4") HOSE (12OFX-15"-3000) ABRASION SLEEVE (1.59" X 48") HOSE (12OFX90L-37"-3000) HOSE (12OFX-51"-3000) CONNECTOR (12O-12O) HYD SWIVEL ABRASION SLEEVE (1.59" X 108") ABRASION SLEEVE (1.59" X 60") HOSE (10OFX-106"-3000) HOSE (10OFX90S-60"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0036235
558
LOADER/DRIVER HYDRAULICS WITHOUT LOADER/DRIVER
6
1
4
TO HYD TANK
2 5 OUT
3
7
02
ID0070122
559
LOADER/DRIVER HYDRAULICS WITHOUT LOADER/DRIVER REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7.
154-230 515-259 154-370 154-296 154-324 149-901 516-049
QTY
1 1 -
DESCRIPTION
REMARKS
BRANCH TEE (06S-04O-04O) HOSE (10OFX45-14"-3000) RUN TEE (12S-10O-10O) CAP (04OF) CAP (10OF) HYDRAULIC PUMP (130) HYD CONTROL VALVE (7-SPOOL)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02
ID0070122
560
SWING DRIVE HYDRAULICS
3 10
4
9
8
7
10 9
6
2
5 1
9 10
03
ID0036230
561
SWING DRIVE HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 2 2 2 3 6
154-252 150-1029 150-1029 150-1029 154-278 154-279 154-248 154-272 117-278 110-030
DESCRIPTION
REMARKS
CONNECTOR (04S-04O90) HOSE (04OFX90S-16"-6000) - NEW PART HOSE (04OFX90S-16"-6000) - NEW PART HOSE (04OFX90S-16"-6000) - NEW PART CONNECTOR (04S-04O) CONNECTOR (08O-10S) REDUCER STEM (04O) REDUCER NUT (08OF) ABRASION SLEEVE (1.00" X 14") CABLE TIE (1/16" TO 4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036230
562
LIFT CYLINDER HYDRAULICS
3
1
5 4 7
6
03
8
2
ID0036232
563
LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8
1 1 1 2 1 1 4 1
159-997 515-188 154-222 117-672 154-345 515-188 110-030 154-221
DESCRIPTION
REMARKS
HYDRAULIC LINE (-08) HOSE (06OFX90S-23"-3000) CONNECTOR (06O-08S) ABRASION SLEEVE (1.00" X 20") RUN TEE (06S-06O-06O) HOSE (06OFX90S-23"-3000) CABLE TIE (1/16" TO 4") CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036232
564
EXTENSION CYLINDER HYDRAULICS
5 8
4 2
7
6 9
4 3 4
1
04
ID0036234
565
EXTENSION CYLINDER HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9
2 1 1 4 1 1 2 4 2
154-256 516-118 159-995 154-233 150-1030 150-1030 116-640 110-030 105-1064
DESCRIPTION
UNION (08O-08OFX90) COUNTERBALANCE VALVE HYDRAULIC LINE (-08) CONNECTOR (08S-08O) HOSE (08OFX90S-155"-4000) HOSE (08OFX90S-155"-4000) ABRASION SLEEVE (1.59" X 150") CABLE TIE (1/16" TO 4") BOLT (3/8-NC X 2-3/4", SOC)
REMARKS
CONNECT TO V1 PORT ON COUNTERBALANCE VALVE CONNECT TO V2 PORT ON COUNTERBALANCE VALVE
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0036234
566
OUTER BOOM HYDRAULICS
3 2
9 1 6
4 7 8 5 04
ID0036233
567
OUTER BOOM HYDRAULICS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9
1 1 2 1 1 2 2 4 2
516-118 159-996 154-233 159-853 159-853 154-284 117-693 110-030 105-1064
DESCRIPTION
COUNTERBALANCE VALVE HYDRAULIC LINE (-08) CONNECTOR (08S-08O) HOSE (08OFX90L-64"-4000) HOSE (08OFX90L-64"-4000) CONNECTOR (08S-08O45) ABRASION SLEEVE (1.00" X 60") CABLE TIE (1/16" TO 4") BOLT (3/8-NC X 2-3/4", SOC)
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. V1 INSIDE / V2 OUTSIDE
NOTE:
04
ID0036233
568
PENDANT
12 5 4 11 8 9
2
3 7 10
1
04
6
ID0036238
569
PENDANT REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 2 3 6 1 1 8 1 1
164-034 325-344 700-958 499-431 106-048 107-781 499-271 213-386 213-387 499-273 217-406 117-206
DESCRIPTION
REMARKS
CASE PENDANT PENDANT BACK PLATE PENDANT - 8 FUNCTION TRIGGER, PENDANT LOCKNUT (#10-24) HEX SCREW (#10-24 X 5/8") TOGGLE SWITCH (DPDT) TOGGLE SWITCH (ON/OFF) TOGGLE SWITCH (SPDT) TOGGLE BOOT POTENTIOMETER EXTENSION SPRING
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0036238
570
LIMIT SWITCH
8 7
4
3
6
5
2
1
9 10
03
ID0036236
571
LIMIT SWITCH REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10
1 1 1 2 2 2 2 2 1 4
213-384 325-342 325-341 105-053 105-031 105-118 105-079 105-865 325-340 105-836
DESCRIPTION
REMARKS
LIMIT SWITCH SWITCH MOUNT SWITCH MOUNT NUT (3/8 NC) HEX BOLT (3/8-NC X 1") WASHER (3/8") LOCK WASHER (1/4) BOLT (1/4-NC X 3/4", GD8) BRACKET, WEATHER PACK FLG LK BOLT (1/4-NC X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0036236
572
ELECTRICAL COMPONENTS 14
15
1 12 9 11 13 6
8
4 2 5 3 10
02
7
ID0149600
573
ELECTRICAL COMPONENTS REF PART NO. NUMBER
QTY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 4 2 1 2 3 2 4 1 4 2 4 4
349-589 213-316 214-416 105-079 115-355 329-592 106-380 116-325 106-386 105-174 213-314 105-121 106-367 105-070 105-021
DESCRIPTION
REMARKS
PROPORTIONAL MOUNT PROPORTIONAL AMPLIFIER LOCK WASHER (1/4) GROMMET (1-3/8") COVER FLG LK SCREW (M8-1.25 X 16MM) GROMMET (.362") FLG LOCKNUT (M8-1.25) BOLT (1/4-NC X 1/2") TERMINAL BLOCK, 22 STA BOLT (1/2-NC X 1") SCREW (#6-32 X 1/2" PLPS SS) LOCK WASHER (1/2") NUT(1/2-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0149600
574
OVERLOAD ALERT 9
10
8
WHITE
BLACK B
A
86
1
87A
3
4
87
85
LIFT CYLINDER
30
WHITE BLACK
RED
(N.O.)
(COMMON) BLACK
B -
A
+
2 GROUND TO BOLT MOUNTING HORN TO BRACKET
7
TO LIFT CYLINDER
A
A
A
A
A
A
B
B
B
B
B
B
I.B.
ROT.
O.B.
EXT.
OPT.
OPT.
CW
UP
UP
OUT
A
A
A
A
A
A
B
B
B
B
B
B
CCW
DN
DN
3
OUT
IN
IN
6 WIRE HARNESS & GROUNDS NOT USED IN OVERLOAD PROTECTION CIRCUIT REMOVED FOR CLARITY. WIRING DETAIL
1
3
5
8
+
11
-
7 12 6 13
HORN MOUNTING DETAIL UNDERSIDE OF TOP OF PEDESTAL
03
PRESSURE SWITCH DETAIL LIFT CYLINDER
ID0068526
575
OVERLOAD ALERT REF PART NO. NUMBER
1. 2. 3. 4. 5.
6. 7. 8. 9. 10. 11. 12. 13.
306-610 217-943 516-111 105-224 105-197 105-152 105-095 105-079 157-743 516-112 217-944 214-461 214-462 153-201 153-202 153-203
QTY
-
DESCRIPTION
REMARKS
HORN ALERT PRESSURE SWITCH VALVE, SENSE BOLT (1/4-NC X 2-1/2") BOLT (1/4-NC X 1") NUT (1/4-NF) WASHER (1/4") LOCK WASHER (1/4") O-RING SEAL COUNTERBALANCE VALVE RELAY, OVERLOAD LOOM,(WIRE ASS'Y SLEEVE) HORN ALERT WIRE ADAPTER ADJUSTABLE GAUGE SNUBBER ELBOW
NOT SHOWN:
FOOTNOTES:
NOTE:
REMOVE METAL TAB FROM HORN COVERING GROUND TO ISOLATE GROUND.
03
ID0068526
576
NOTES:
ID0134963
577
ACCESSORIES
578
TELEMATICS JT/AT100
5 1
4 3
6 2
01
ID0408301
579
TELEMATICS
JT/AT100
REF PART NO. NUMBER
QTY
1 307-683 2 107-358 3 220-2529 4 107-863 5 222-5103 6 215-2424
1 CAB FRAME 4 WELLNUT (M4-0.7 X 12.67MM LG) 1 5320 12 PIN TELE MODULE W/BATT (GLUED) 4 SCREW (M4-0.70 X 60MM PAN) 1 GPS/CELLULAR COMBO ANTENNA 3M 1 FMS HARNESS - PROMION TELEMATICS
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0408301
580
FLUID MIXING ACCESSORIES
1 3 2
4
8 6
5
7
9
10
11
10
ID0109085
581
FLUID MIXING ACCESSORIES REF PART NO. NUMBER
QTY
DESCRIPTION
1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832
1 1 AR AR AR AR AR AR AR AR AR
VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)
1 1
DRILLING FLUID TEST KIT SHEAROMETER
REMARKS
NOT SHOWN:
191-158 259-487
FOOTNOTES:
NOTE:
10
ID0109085
582
DRILLING FLUID TRANSFER
3 1
2
6
4
04
5
ID0119774
583
DRILLING FLUID TRANSFER REF PART NO. NUMBER
1. 2.
3. 4. 5. 6.
153-371 153-358 514-386 159-439 159-490 165-895 111-083 308-651 155-263 155-264 110-367 153-341
QTY
1 1 1 -
DESCRIPTION
REMARKS
Y-STRAINER PARTS ASS'Y TRANSFER HOSE (3" FHC, 50') FHC BODY (3-1/2" FHC X 3"NPT) Y-STRAINER (48NF) STRAINER (4" X 9") O-RING (END CAP) END CAP END CAP CLAMP FHC ADAPTER (56-48N) FHC BODY (56-48H) WORM CLAMP (3.250" TO 4.125") FHC ADAPTER (56-48H)
INCLUDES REF NO.'S 1, 2 & 3 INCLUDES REF NO.'S 4, 5 & 6
USE TO REPAIR 153-358 USE TO REPAIR 153-358 USE TO REPAIR 153-358
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0119774
584
CLM3000 GPS KIT
AT/JT100 LRC, AT/JT100 HRC
1
2 3 4
02
ID0713349
585
CLM3000 GPS KIT
AT/JT100 LRC, AT/JT100 HRC REF PART NO. NUMBER
1 2 3 4
190-2693 222-7232 220-6781 215-3312 110-366
QTY
DESCRIPTION
CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 6 VELCRO STRIP (1", SOLD PER IN)
REMARKS
CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION
NOT SHOWN:
FOOTNOTES:
NOTE:
190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS
02
ID0713349
586
WIRE LINE KIT AT100
1
2
3 4
5
6
02
ID0320378
587
WIRE LINE KIT AT100
REF PART NO. NUMBER
1 2 3 4 5 6
190-1888 400-2214 215-1958 115-156 358-855 105-716 110-031
QTY
DESCRIPTION
AT100 WIRE LINE KIT 1 AT100 WIRELINE SAVER SUB (3.27-4F) 1 COLLECTOR RING 1 REDUCER (08N-06NF) 1 PACK-OFF FITTING 4 SET SCREW (3/8-NC X 1/2") 2 CABLE TIE (1/2") 20" LG
REMARKS
INCLUDES REF NO.'S 1-6 AND ITEMS IN NOT SHOWN LIST. SEE FTNOTE 1
NOT SHOWN:
117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ.
FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.
NOTE:
02
ID0320378
588
WORKING LIGHTS JT/AT100 TIER 4
15 15
15
4 6
5
7
8 1 3
2 10 13 11
14 12 9
02
ID0381779
589
WORKING LIGHTS JT/AT100 TIER 4 REF PART NO. NUMBER
QTY
1 301-9211 2 106-724 3 106-387 4 110-852 5 301-8955 6 322-362 7 105-870 8 105-832 9 217-918 10 217-925 11 217-156 12 217-158 13 217-136 14 217-137 15 217-057
1 WORK LIGHT BRACKET 3 FLG SCREW (M10-1.50 X 25MM) 3 FLG LOCKNUT (M10-1.50) 1 BLT-ON CLP(1.25",SOLD PER SET) 3 SPACER PLATE 1 BACKUP SPACER 2 BOLT (1/4-NC X 3.5, GD5) 2 FLG LOCKNUT (1/4-NC) 2 ROCKER SWITCH (SPDT) ON-ON 2 ROCKER SWITCH (ACTUATOR) 2 DIFFUSION LENS (GREEN) 2 DIFFUSION LENS (WHITE) 2 ICON (WHT) ON-START 2 ICON (WHT) OFF-STOP 2 WORKING LIGHT - CLEAR
DESCRIPTION
REMARKS
USE LOCTITE 242 SEE FOOTNOTE 1. USE LOCTITE 242
NOT SHOWN:
FOOTNOTES:
1. USE SPACER PLATE 301-8955 AS NEEDED.
NOTE:
02
ID0381779
590
PIPE BOX JT100
1
2
5 4
3
06
ID0068651
591
PIPE BOX JT100
REF PART NO. NUMBER
1 2 3 4 5
303-941 369-694 348-091 303-943 303-942 110-228
QTY
1 1 2 5 5
DESCRIPTION
PIPE BOX ASS'Y PIPE BOX PIPE BOX LIFT MOUNT PIN PIN LYNCH PIN (7/16" X 2")
REMARKS
INCLUDES REF NO.'S 1, 3, 4 & 5
BEGINS WITH S/N:
NOT SHOWN:
FOOTNOTES:
NOTE:
06
ID0068651
592
PIPE BOX AT100
1 4
5
3
2
04
ID0251134
593
PIPE BOX AT100
REF PART NO. NUMBER
1 2 3 4 5
190-1486 301-1016 301-1461 301-1462 301-1022 110-228
QTY
1 2 5 1 1
DESCRIPTION
PIPE BOX ASS'Y PIPE BOX PIN PIPE BOX PIN PIPE BOX LIFT MOUNT LYNCH PIN (7/16" X 2")
REMARKS
INCLUDES REF NO.'S 1, 2, 3 & 5
BEGINS WITH S/N:
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0251134
594
AIR HAMMER, 6" (100) 5 3
4 1
2
6
7
03
8
ID0271756
595
AIR HAMMER, 6" (100) REF PART NO. NUMBER
1 2 3 4 5 6 7 8
190-1701 400-1447 400-1452 400-1477 400-1478 400-1483 400-1488 190-1699 150-5194
QTY
1 1 1 2 1 1 1 1
DESCRIPTION
REMARKS
AIR HAMMER, 6" AQUA 60 DTH HAMMER W/HYDROCYCLONE 6-1/2" Q6 CONVEX W/ SPHERICAL INS CONVEX Q6 BIT JAW SLIDE PIN, LONG 4.0" JAW ASSY 5.0" ROCKMASTER TOOL 86B 2 DEG, AIR (100) FLUID PUMP, AIR ADAPTER KIT (100) AIR FITTING (2 FNPT,F/2.5-8 NPSH,M)
INCLUDES REF. NO.S 1 - 8
HYDROCYCLONE BACKHEAD KIT TO FIT STANDARD AQUA 60 SEAL KIT AQUA 60 REBUILD KIT ( WITH WEAR CASE ) AQUA 60 WEAR CASE ONLY AQUA 60 CHUCK DRIVER ( BIT END ) AQUA 60 CYLINDER AQUA 60 PISTON AQUA 60 PISTON STOP RING AQUA 60 DISTRIBUTOR GUIDE 6-1/2" Q6 W/ SPHERICAL INSERTS 6-1/2" Q6 CONVEX WITH SEMI BALLISTIC INSERTS 6-1/2" Q6 CONCAVE WITH BALLISTIC INSERTS DRILLING FOAM DEFOAMER 6-1/2" CONCAVE Q6 BIT JAW 6-1/2" 9 LOBE Q6 BIT JAW
SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 SERVICE PART FOR 400-1447 OPTIONAL BIT OPTIONAL BIT OPTIONAL BIT
USED WITH 400-1452
NOT SHOWN:
190-1655 500-2052 500-2053 500-2054 500-2055 500-5056 500-2057 500-2058 500-2059 400-1451 400-1454 400-1455 255-1023 255-1024 400-1486 400-1487
USED WITH 400-1451 USED WITH 400-1455, 400 1454
FOOTNOTES:
NOTE:
03
ID0271756
596
NOTES:
ID0134963
597
MISCELLANEOUS
598
Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.
V01
ID0493104
599
SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574. Diameter and Thread Pitch
SAE Grade 5
SAE Grade 8
Socket Head Cap Screw
Dry
Lubed
Dry
Lubed
Dry
Lubed
1/4-20
101 in•lb 11.4 N•m
76 in•lb 8.6 N•m
143 in•lb 16.2 N•m
107 in•lb 12.1 N•m
168 in•lb 19 N•m
120 in•lb 13.6 N•m
1/4-28
116 in•lb 13.1 N•m
87 in•lb 9.8 N•m
147 in•lb 16.6 N•m
123 in•lb 13.9 N•m
192 in•lb 21.7 N•m
144 in•lb 16.3 N•m
5/16-18
209 in•lb 23.6 N•m
157 in•lb 17.7 N•m
295 in•lb 33.3 N•m
221 in•lb 25 N•m
348 in•lb 39.3 N•m
264 in•lb 29.8 N•m
5/16-24
231 in•lb 26.1 N•m
174 in•lb 19.7 N•m
327 in•lb 36.9 N•m
245 in•lb 27.7 N•m
384 in•lb 43.4 N•m
288 in•lb 32.5 N•m
3/8-16
372 in•lb 42 N•m
276 in•lb 31.2 N•m
44 ft•lb 59.7 N•m
33 ft•lb 44.7 N•m
51 ft•lb 69.1 N•m
38 ft•lb 51.5 N•m
3/8-24
420 in•lb 47.5 N•m
312 in•lb 35.3 N•m
49 ft•lb 66.4 N•m
37 ft•lb 50.2 N•m
58 ft•lb 78.6 N•m
43 ft•lb 58.3 N•m
7/16-14
49 ft•lb 66.4 N•m
37 ft•lb 50.2 N•m
70 ft•lb 94.9 N•m
52 ft•lb 70.5 N•m
81 ft•lb 109.8 N•m
61 ft•lb 82.7 N•m
7/16-20
55 ft•lb 74.6 N•m
41 ft•lb 55.6 N•m
78 ft•lb 105.8 N•m
58 N•m 78.6 N•m
91 ft•lb 123.4 N•m
68 ft•lb 92.2 N•m
1/2-13
75 ft•lb 101.7 N•m
57 ft•lb 77.3 N•m
106 ft•lb 143.7 N•m
80 ft•lb 108.5 N•m
124 ft•lb 168.1 N•m
93 ft•lb 126.1 N•m
1/2-20
85 ft•lb 115.2 N•m
64 ft•lb 86.8 N•m
120 ft•lb 162.7 N•m
90 ft•lb 122 N•m
140 ft•lb 189.8 N•m
105 ft•lb 142.4 N•m
5/8-11
150 ft•lb 203.4 N•m
113 ft•lb 153.2 N•m
212 ft•lb 287.4 N•m
159 ft•lb 215.6 N•m
238 ft•lb 322.7 N•m
179 ft•lb 242.7 N•m
5/8-18
170 ft•lb 230.5 N•m
127 ft•lb 172.2 N•m
240 ft•lb 325.4 N•m
180 ft•lb 224 N•m
270 ft•lb 366.1 N•m
202 ft•lb 273.9 N•m
3/4-10
267 ft•lb 362 N•m
200 ft•lb 271.2 N•m
376 ft•lb 509.8 N•m
282 ft•lb 382.3 N•m
423 ft•lb 573.5 N•m
317 ft•lb 429.8 N•m
3/4-16
297 ft•lb 402.7 N•m
223 ft•lb 302.3 N•m
420 ft•lb 569.4 N•m
315 ft•lb 427.1 N•m
472 ft•lb 640 N•m
354 ft•lb 480 N•m
7/8-9
429 ft•lb 581.6 N•m
322 ft•lb 436.6 N•m
606 ft•lb 821.6 N•m
455 ft•lb 616.9 N•m
682 ft•lb 924.7 N•m
511 ft•lb 692.8 N•m
7/8-14
474 ft•lb 642.7 N•m
355 ft•lb 481.3 N•m
669 ft•lb 907 N•m
502 ft•lb 680.6 N•m
752 ft•lb 1019.6 N•m
564 ft•lb 791.8 N•m
1-8
644 ft•lb 873.1 N•m
483 ft•lb 654.9 N•m
909 ft•lb 1232.4 N•m
681 ft•lb 923.3 N•m
1022 ft•lb 1385.6 N•m
767 ft•lb 1039.9 N•m
1-12
722 ft•lb 978.9 N•m
542 ft•lb 734.9 N•m
1020 ft•lb 1382.9 N•m
765 ft•lb 1037.2 N•m
1147 ft•lb 1551.1 N•m
860 ft•lb 1166 N•m
V01
ID0493104
600
Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1. Class 8.8
Class 10.9
12.9 Socket Head Cap Screw 12.9
Size and Thread Pitch
Dry
Lubed
Dry
Lubed
Dry
Lubed
M5 X 0.80
54 in•lb 6.1 N•m
41 in•lb 4.6 N•m
78 in•lb 8.8 N•m
59 in•lb 6.7 N•m
91 in•lb 10.3 N•m
68 in•lb 7.7 N•m
M6 X 1.00
92 in•lb 10.4 N•m
69 in•lb 7.8 N•m
133 in•lb 15 N•m
99 in•lb 11.2 N•m
156 in•lb 17.6 N•m
116 in•lb 13.1 N•m
M7 X 1.00
156 in•lb 17.6 N•m
116 in•lb 13.1 N•m
222 in•lb 25.1 N•m
167 in•lb 18.9 N•m
260 in•lb 29.4 N•m
195 in•lb 22 N•m
M8 X 1.25
225 in•lb 25.4 N•m
169 in•lb 19.1 N•m
333 in•lb 37.6 N•m
242 in•lb 31.3 N•m
377 in•lb 42.6 N•m
284 in•lb 32.1 N•m
M10 X 1.50
37 ft•lb 50.2 N•m
28 ft•lb 38 N•m
53 ft•lb 71.9 N•m
40 ft•lb 54.2 N•m
62 ft•lb 84.1 N•m
47 ft•lb 63.7 N•m
M12 X 1.75
65 ft•lb 88.1 N•m
49 ft•lb 66.4 N•m
93 ft•lb 126.1 N•m
69 ft•lb 93.6 N•m
108 ft•lb 146.4 N•m
81 ft•lb 109.8 N•m
M14 X 2.00
104 ft•lb 141 N•m
78 ft•lb 105.8 N•m
148 ft•lb 200.7 N•m
111 ft•lb 150.5 N•m
173 ft•lb 234.6 N•m
130 ft•lb 176.3 N•m
M16 X 2.00
161 ft•lb 218.3 N•m
121 ft•lb 164.1 N•m
230 ft•lb 311.8 N•m
172 ft•lb 233.2 N•m
269 ft•lb 364.7 N•m
202 ft•lb 273.9 N•m
M18 X 2.50
222 ft•lb 301 N•m
167 ft•lb 226.4 N•m
318 ft•lb 431.2 N•m
238 ft•lb 322.7 N•m
372 ft•lb 504.4 N•m
279 ft•lb 378.3 N•m
M20 X 2.50
314 ft•lb 425.7 N•m
235 ft•lb 318.6 N•m
449 ft•lb 608.8 N•m
337 ft•lb 456.9 N•m
525 ft•lb 711.8 N•m
394 ft•lb 534.2 N•m
M22 X 2.50
428 ft•lb 580.3 N•m
321 ft•lb 435.2 N•m
613 ft•lb 831.1 N•m
460 ft•lb 623.7 N•m
716 ft•lb 970.8 N•m
537 ft•lb 728.1 N•m
M24 X 3.00
543 ft•lb 736.2 N•m
407 ft•lb 551.8 N•m
776 ft•lb 1052.1 N•m
582 ft•lb 789.1 N•m
908 ft•lb 1231.1 N•m
681 ft•lb 923.3 N•m
M27 X 3.00
796 ft•lb 1079.2 N•m
597 ft•lb 809.4 N•m
1139 ft•lb 1544.3 N•m
854 ft•lb 1157.9 N•m
1331 ft•lb 1804.6 N•m
998 ft•lb 1353.1 N•m
M30 X 3.50
1079 ft•lb 1462.9 N•m
809 ft•lb 1096.9 N•m
1543 ft•lb 2092 N•m
1158 ft•lb 1570 N•m
1804 ft•lb 2445.9 N•m
1353 ft•lb 1834.4 N•m
M33 X 3.50
1468 ft•lb 1990.3 N•m
1101 ft•lb 1492.8 N•m
2101 ft•lb 2848.6 N•m
1576 ft•lb 2136.8 N•m
2455 ft•lb 3328.5 N•m
1842 ft•lb 2497.4 N•m
M36 X 4.00
1886 ft•lb 2557.1 N•m
1415 ft•lb 1918.5 N•m
2699 ft•lb 3659.4 N•m
2024 ft•lb 2744.2 N•m
3154 ft•lb 4276.3 N•m
2366 ft•lb 3207.9 N•m
V01
ID0493104
601
Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts. Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt. Locknut
Grade B Hex
Grade C Hex
Grade F Hex Flange
Grade G Hex Flange
US
Metric
US
Metric
US
Metric
US
Metric
1/4-20
7-10 ft•lb
9-13 N•m
8-12 ft•lb
11-16 N•m
6-8 ft•lb
8-11 N•m
9-11 ft•lb
12-15 N•m
1/4-28
8-11 ft•lb
11-15 N•m
9-12 ft•lb
12-16 N•m
7-9 ft•lb
9-12 N•m
10-13 ft•lb
13-17 N•m
5/16-18
13-18 ft•lb
17-24 N•m
16-21 ft•lb
21-28 N•m
13-17 ft•lb
17-23 N•m
18-23 ft•lb
24-43 N•m
5/16-24
14-19 ft•lb
19-25 N•m
18-23 ft•lb
24-31 N•m
14-18 ft•lb
19-24 N•m
20-26 ft•lb
27-35 N•m
3/8-16
16-20 ft•lb
21-27 N•m
28-37 ft•lb
38-50 N•m
23-29 ft•lb
31-39 N•m
33-41 ft•lb
44-50 N•m
3/8-24
16-22 ft•lb
21-30 N•m
32-42 ft•lb
43-57 N•m
26-33 ft•lb
35-44 N•m
37-47 ft•lb
50-63 N•m
7/16-14
23-32 ft•lb
31-43 N•m
45-59 ft•lb
61-80 N•m
37-47 ft•lb
50-63 N•m
52-66 ft•lb
70-89 N•m
7/16-20
24-34 ft•lb
32-46 N•m
51-66 ft•lb
69-89 N•m
41-52 ft•lb
55-70 N•m
58-74 ft•lb
78-100 N•m
1/2-13
37-50 ft•lb
50-67 N•m
69-90 ft•lb
93-122 N•m
57-72 ft•lb
77-97 N•m
80-101 ft•lb
108-137 N•m
1/2-20
38-53 ft•lb
51-72 N•m
78-102 ft•lb
105-138 N•m
64-81 ft•lb
87-110 N•m
90-114 ft•lb
122-154 N•m
9/16-12
50-70 ft•lb
67-95 N•m
100-130 ft•lb
135-176 N•m
82-103 ft•lb
111-139 N•m
115-146 ft•lb 156-198 N•m
9/16-18
58-78 ft•lb
78-105 N•m
111-146 ft•lb
150-198 N•m
91-115 ft•lb
123-156 N•m 128-163 ft•lb 173-221 N•m
5/8-11
70-95 ft•lb
95-129 N•m
138-180 ft•lb
187-224 N•m
113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m
5/8-18
73-98 ft•lb
99-133 N•m
156-204 ft•lb
211-276 N•m
127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m
3/4-10
125-165 ft•lb 169-223 N•m 245-320 ft•lb
332-434 N•m
200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m
3/4-16
120-165 ft•lb 162-223 N•m 273-357 ft•lb
370-484 N•m
223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m
7/8-9
185-250 ft•lb 251-339 N•m 394-515 ft•lb
534-698 N•m
7/8-14
200-270 ft•lb 271-366 N•m 435-568 ft•lb
589-770 N•m
1-8
275-375 ft•lb 373-508 N•m 591-772 ft•lb
801-1046 N•m
1-12
290-395 ft•lb 393-535 N•m 663-867 ft•lb
899-1175 N•m
1 1/8-7
294-404 ft•lb 398-547 N•m 837-1095 ft•lb
1135-1484 N•m
1 1/8-12
412-549 ft•lb 558-744 N•m 939-1227 ft•lb
1273-1663 N•m
1 1/4-7
375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m
1 1/4-12
412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m
V01
Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts
ID0493104
602
Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners. Type
Factor
Example
hex top deformed locknuts
.75
3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb
smooth flange nuts and bolts
1.5
M10, class 8.8: 52 N•m X 1.5 = 78 N•m
serrated flange nuts and bolts
2.0
1/2”, grade 8: 145 N•m X 2.0 = 290 N•m
Lug Nut Torque Size
Type
Torque (ft•lb)
Torque (N•m)
7/16-NF
cone
75-85
102-115
1/2-NF
cone
90-100
120-135
5/8-NF
flange
275-325
373-440
Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Torque values are for non-lubricated threads.
Hydraulic Cylinder Bolt Torque Bolt Size
Bolt PN
Cylinder Repair Kit PN
Torque
1/2”
106-096
190-165
90-100 ft•lb
120-135 N•m
5/8”
106-097
190-166 & 190-169
180-200 ft•lb
245-270 N•m
3/4”
106-098
190-167 & 190-170
290-325 ft•lb
395-440 N•m
7/8”
106-122
190-172 & 190-174
410-460 ft•lb
550-625 N•m
1”
106-145
190-175 & 190-189
630-700 ft•lb
855-950 N•m
1-1/8”
106-146
190-177
770-850 ft•lb
1045-1170 N•m
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.
V01
ID0493104
Replacement O-Rings Fitting
SAE (Port Seal)
ORFS (Face Seal)
Code 61, Code 62 4-Bolt Flange
Thread
O-Ring
Dash
O-Ring
Size
Dash
Thread
O-Ring
(Inch)
Size
Size
Dash Size
P/N
Size
Dash Size
P/N
Size
P/N
1/16
1
NA
NA
NA
NA
NA
NA
NA
NA
1/8
2
5/16 - 24
-902
NA
NA
NA
NA
NA
NA
3/16
3
3/8 - 24
-903
NA
NA
NA
NA
NA
NA
1/4
4
7/16 - 20
-904
155-760
9/16 - 18
-011
157-037
NA
NA
5/16
5
1/2 - 20
-905
NA
5/8 - 18
NA
NA
NA
NA
3/8
6
9/16 - 18
-906
155-705
11/16 - 16
-012
157-038
NA
NA
1/2
8
3/4 -16
-908
155-706
13/16 - 16
-014
157-039
-210
155-759 #
5/8
10
7/8 - 14
-910
155-707
1 - 14
-016
157-040
NA
NA
3/4
12
1-1/16 - 12
-912
155-709
1-3/16 - 12
-018
157-017
-214
155-723
7/8
14
1-3/16 - 12
-914
155-747
1-5/16 - 12
-020
157-042
NA
NA
1
16
1-5/16 - 12
-916
155-748
1-7/16 - 12
-021
155-714
-219
157-029
1-1/4
20
1-5/8 - 12
-920
155-702
1-11/16 - 12
-025
157-129
-222
157-078
1-1/2
24
1-7/8 - 12
-924
157-001
2 -12
-029
157-130
-225
157-128
2
32
2-1/2 - 12
-932
NA
2-1/2 - 12
-135
NA
-228
500-031
2-1/2
40
3 - 12
NA
NA
NA
NA
NA
-232
157-015 #
3
48
3-1/2 - 12
NA
NA
NA
NA
NA
-237
157-006 #
All part numbers listed above are D90 except for # which are D70. Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications. SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.
V01
ID0493104
603
604
JT100T4 Related Publications Component
Ass’y
P/N
Model: JT100T4 ................ Parts Manual ................................................................ ............. 053-1245 JT100T4 ................ Operators Manual ......................................................... ............. 053-2814 JT100T4 ................ Special Tools Guide ..................................................... .............. 052-901 Engine: Cummins .............. Operation & Maint. Manual QSB6.7 Tier 4 .................... ..................... SEE PRODUCT WEBSITE FOR INORMATION DEF System: Shaw Development DEF Tank Assy Service Manual ................................... ..................... SEE PRODUCT WEBSITE FOR INORMATION
Filters Engine: Air Filter Parts Ass’y ................................................................................................... 195-2344 Element (primary) ....................................................................................... 195-2339 Element (secondary) .................................................................................. 195-2338 Oil Filter Element ....................................................................................................... 195-1034 Fuel Filter Element (pre-filter with WIF sensor) ............................................................ 195-2342 Element (primary) .................................................................................... 195-1790 Hydraulic: Oil Filter Element (cartridge), Pall (HC9104FKS8H) - Charge ...................................... 153-375 Element (1-1/2-UNF, spin-on, Replacement) ................................................ 153-792 Element (1-1/2-UNF, spin-on, Break-In) ....................................................... 153-791 Oil Strainer (2-1/2-UN-20SF) ....................................................................................... 159-432 Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ................................................................... 159-239 Strainer (4.000” x 9.0”) - Y-Strainer ................................................................... 159-490 DEF: DEF Filter Kit .............................................................................................................. 500-2679 DEF Tank Filter Kit ………………………………………………………………………… … 5002688
Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052
Ver.03
ID0383757
605
ID0040564
606
ID0135281