1984-1999 BIG tWINS - S&S Cycle

Whether you just want to rejuvenate your Harley-Davidson® Evolution® big twinengine or you want your bike to be a fire breathing monster, S&S has the largestselection of parts, power kits, cams, fuel systems, exhaust systems, and completeengines to let you do it. Sound good?Don’t let those late model guys pass you by.Just turn the page…Performance ExhaustPower Tune Duals 3-2SPO Touring Mufflers 3-34” Race/Tour Mufflers 3-43 1/2” Touring Mufflers 3-580db SPO Mufflers 3-6Slip-on Performance Mufflers 3-7Performance KitsPerformance Kit Overview 3-8Sidewinder® Kits 3-989” Stroker Hot Set Up Kits 3-1089” Stroker Kit 3-1296” Hot Set Up Kit 3-1380” Hot Set Up Kit 3-14Performance Engines 3-15Performance PartsCrankcases 3-25Flywheels 3-28Oil Pumps 3-34Camshafts 3-37Gearcovers 3-39Cylinders & Pistons 3-40Cylinder Heads 3-48Tappets 3-52Pushrods 3-54Rocker Arms 3-61Valve Springs 3-58Rocker Covers 3-61Air Cleaner Kits 3-62Throttle Bodies 3-70Carburetors 3-72Manifolds 3-76Electronics 3-79Transmission 3-84Clutch 3-86Drive Belts 3-87Oil 3-88Gaskets 3-90Replacement Parts 3-94SECTION 3: 1984-'99 BIG TWINS

S e ction 3:S&S ® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricPower Tune DualsFitment• 1995-'99 Harley-Davidson® touring modelsFeatures and benefits• Adds 8 horsepower over stock header pipes• Independent dual look with hidden crossover• Exclusive design moves the rear cylinder header away from the passengerto reduce radiated heat• Full chrome heat shielding with 220° coverage• Updated styling to give the bike a modern look• Oxygen sensor bungs*• Durable16 gauge construction• Spherical inlet design for improved sealing and exhaust gasket durability• Compatible with all slip-on mufflers• Exhaust port gaskets included• Made in the U.S.A.Options• Available in chrome or black ceramic finish• Change looks with chrome or Jet-Hot® black heat shield kits available separatelyS&S® Power Tune DualsFitment Finish Part No.1995-’99* big twinsChrome 550-0003Black 550-0142MSRP$524.95$624.95* Has 18mm sensor fittings in the stock locations for 2007-’08 bikes. If not equipped with oxygen sensors,the ports can be used for tuning. Caps are included if ports are not used.1984-1999 BIG TWINS550-0003Chrome Power Tune Duals550-0142WATCH THE S&S POWER TUNE DUAL VIDEO ATSSCYCLE.COM/MEDIA/VIDEOS.PHPRacingProductsTools & ShopSuppliesReplacement Heat Shield KitsFitment Finish Part No.Chrome 550-01541995-’99 big twinsBlack 550-0156MSRP$299.95$349.95Black Power Tune DualsOEM Cross ReferenceAppendix & IndexWarranty &Company PolicyDealer Services& Promo Items3-2Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ® Step 1: Intake and ExhaustSPO ® touring MUFFLERSSPO Touring Mufflers redefine what ‘throaty big-block rumble’ means for a dresser. Mellow when you want themto be, but a deep growl when you get on the throttle. The perfect choice for long-distance riders, and for those who ride two-up.You can hear your radio and still get the enhanced midrange torque your bagger needs.These mufflers have been re-styled and include a new sculpted alloy, high-temp coated black Xylan® end cap option witha machined-in S&S logo (550-0246). All SPO mufflers are double-wall constructed to virtually eliminate bluing.Choose from show quality chrome or Jet-Hot® black ceramic coating finishes for the mufflers. Jet-Hotguarantees for life the black coating not to discolor, blister or peel.Pick your SPO muffler finish, pick your end cap style, and rumble on down the highway.Fitment• Harley-Davidson® touring models with non-catalyst mufflers(except 2010 Road Glide® Custom and Street Glide® and all Tri Glide® models)Features and benefits• One of a kind styling and sound• Big block rumble, but not too loud when cruising down the road• Significant torque gains in the mid-rang – just where you need it• Double-walled muffler construction with insulation that virtuallyprevents bluing• Mufflers offered in show quality chrome or Jet-Hot blackceramic finishes• Made in the USAOptions• Chrome finish with black Xylan® or chrome alloy end cap• Black Jet-Hot ceramic finish with chrome alloy end cap• Change end caps to change your lookS&S® SPO® Touring MufflersStylePart No.Chrome with black Xylan® coated end caps 550-0246Chrome with chrome end caps 550-0001Black with chrome end caps 550-0146*(except 2010 Road Glide & Street Glide and all Tri Glide models)Replacement End CapsStylePart No.Chrome End Cap (set) 550-0106Black End Cap (set) 550-0247MSRP$779.95$779.95$899.95MSRP$124.95$124.95WATCH THE S&S SPO MUFFLER VIDEO ATSSCYCLE.COM/MEDIA/VIDEOS.PHPLISTEN & COMPARE ATSSCYCLE.COM/AUDIO550-0246Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsInteractive FlipbookSee mufflers installed on a variety of models.www.sscycle.com/exhaust550-0146Warranty &Company PolicyNOTESEE SPECIAL NOTES: ON PAGE 2-6 FOR DISCLAIMERS550-0001Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-3

S e ction 3:S&S® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-20124" Race/tour MUFFLERS1984-1999 BIG TWINSS&S 4" Race/Tour mufflers are the best dual muffler set we’ve ever tested for maximum horsepower on big-inch / highly modified engines.The 4" diameter muffler bodies and exclusive baffle design provide the volume and flow needed to let high-performance engines perform attheir peak. Two new black Xylan® coated alloy end caps with machined-in S&S logo now available. Mufflers offered in show qualitychrome or Jet-Hot® black ceramic coating finishes. Jet-Hot guarantees for life the black coating not to discolor, blister or peel.Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Big power, big sound, stand-apart from the crowd styling: S&S Race/Tour mufflers are the best choice for the truehigh-performance bagger rider.FITMENT(except 2010 Road Glide® and Street Glide®)• 2009-’13 Tri Glide® models with non-catalyst mufflers• 1995 - 2013 Harley-Davidson® touring models with non-catalyst mufflersParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012FEATURES & BENEFITS• Un-matched top-end horsepower in a dual-muffler setup• One of a kind styling with sculpted alloy end caps• Aggressive sound with Race/Tour baffle• Bolt-on to stock and comparable header systems– best when used with the S&S Power Tune Duals• Right muffler dimpled for axle nut clearance• Mufflers offered in show quality chrome or Jet-Hot black ceramic finishes• Made in the USAOPTIONS• Available in show chrome or Jet-Hot® black ceramic finish• Slash down style, all steel design• Billet End cap style – end caps sold separately• Choice of end caps550-0212 & 550-0185Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsS&S® 4" RACE/TOUR MUFFLERSStyle Finish Part No.Slash Down All Steel MufflerChrome 550-0182Jet-Hot® Black 550-0183Muffler for Alloy End Cap*Chrome 550-0184Jet-Hot® Black 550-0185* Order end caps separately.BILLET END CAP KITS*End Cap Style Finish Part No.S&S Sculpted End CapChrome 550-0212Black Xylan® 550-0213Classic Straight End CapChrome 550-0210Black Xylan® 550-0211* Order mufflers separately.MSRP$549.95$649.95$524.95$624.95MSRP$149.95$149.95$149.95$149.951501251007550Dyno RunS&S® 4" Race/Tour Mufflers4" Race Tour MufflersPeak Corrected HP 138.3Peak Corrected Torque 126.9550-0213 & 550-018425Warranty &Company Policy7000OEM Cross ReferenceAppendix & Index3-4NOTESThe black finish offered on the S&S Race/Tour mufflers is a high-temp ceramiccoating by Jet-Hot®. We chose Jet-Hot because we think they are the best in thebusiness. To prove it, Jet-Hot guarantees the finish for life! If the finish discolors,peals, or blisters, just send the part to Jet-Hot and they will re-coat it at no charge.SEE SPECIAL NOTES: ON PAGE 2-6 FOR DISCLAIMERSOrder toll free 866-244-2673As this dyno chart from our DynoJet 250i chassis dynamometer shows, S&S Race Tourmufflers really shine on big inch engines. This 2012 bagger was equipped with an S&ST124 engine, 640 cams, 70mm Throttle Hog throttle body, S&S B2 special applicationcylinder heads, S&S Power Tune Duals, and S&S Race Tour mufflers, and made over 138horsepower. That’s pretty impressive for all off the shelf components. Race Tour mufflersare great on stock displacement engines too.

1984-1999 BIG TWINSS&S ® Step 1: Intake and Exhaust3-1/2" touring MUFFLERSFitment• 1995-'13 Harley-Davidson® touring models with non-catalyst mufflers(except 2010 Road Glide® Custom and Street Glide®)Parts forTwin Cam 96 /103 2007-2012Features and benefits• Great looking show chrome finish• Great sounding rumble• Jet-Hot® black ceramic coating - guaranteed for life not to discolor or burn off• Increased performance – works best with an S&S air cleaner and/or camupgrade• Double layered packing – basalt wool over stainless steel wool• Fits on stock header pipes – utilizes factory mounting locations andhardware• Made in the U.S.A.Options• Slash-back end• Slash-down end• Tapered end106-5983• End cap – available chrome plated or black Xylan® coated• Quiet-Tour or Power-Tour versions available:• Quiet-Tour – increases performance with a mellow rumble (Chromewith tapered ends available in Quiet-Tour version only)• Power-Tour –gives you maximum performance with a louder rumble (Black mufflerswith chrome end cap or slash down ends available in Power-Tour version only)S&S 31/2" Touring Mufflers550-0148Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012End StyleMufflerFinishQuiet-TourMSRPPower-TourSlash-back Chrome 106-5977 $458.95 106-5982Slash-downChrome 106-5976 $458.95 106-5981Black – – 550-0147Tapered Chrome 106-5978 $458.95 –Billet End-cap Black Xylan® Chrome 106-5979 $579.95 106-5983Billet End-cap ChromeChrome 106-5980 $579.95 106-5984Black – – 550-0148MSRP$398.95$398.95$499.95–$547.95$547.95$629.95550-0147LISTEN & COMPARE ATSSCYCLE.COM/AUDIO106-5977106-5978Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesInteractive FlipbookSee mufflers installed on a variety of models.www.sscycle.com/exhaustDealer Services& Promo ItemsNOTESEE SPECIAL NOTES: ON PAGE 2-6 FOR DISCLAIMERSWarranty &Company PolicyTo really wake up this stock 96" 2009 FLHT (bottom curves) we added a set of S&S 551 camsto the S&S slash-back mufflers and air cleaner kit. S&S performance mufflers will enhancethe results of any performance modifications made to the engine.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-5

S e ction 3:S&S ® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-199980db SPO ® MUFFLERSEPA and SAE J2825 compliant when used on a stock motorcycle.S&S 80db SPO mufflers are designed to look and sound great, and are EPA compliant! Great fortouring models, these mufflers are sure to leave your hearing intact after a long day of riding.FITMENT• 1995-’99 Harley-Davidson® touring models with non-catalyst mufflersFEATURES AND BENEFITS• More power than stock Harley-Davidson® mufflers throughout the midrange• Made from stainless steel so they’ll never rust, pit, or corrode• Highly polished finish looks great on any bike• Legal replacement for models without catalyst in mufflers(no recalibration required)1984-1999 BIG TWINS55-6634Parts forSportster ® & Buell ®1986-2012KIT CONTENTS• Two mufflers• Installation instructions• Utilizes factory mounting hardware and locationsParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S® 80db SPO® MufflersFinishPart No.Polished Stainless Steel 55-6634MSRP$724.95This EPA compliance statement is a quick way to tell the difference betweenour 80db SPO® mufflers and our standard performance SPO mufflers. The otherdifference is that the standard version has a replaceable baffle, while the 80dbversion’s baffle is permanently riveted in place.Tools & ShopSuppliesDealer Services& Promo ItemsRacingProductsParts forVictory®, Off-road& MetricNotice the increase in midrange torque after installing the S&S® 80db SPO® mufflers.This means more power for passing, climbing hills, and accelerating to highway speed.LISTEN & COMPARE ATSSCYCLE.COM/AUDIOWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-6NOTESBaffles are riveted in place to meet EPA tamper proof requirements.Use on any other engine configurations are not covered by this certification.Does not meet California or TÜV standards.SEE SPECIAL NOTES: ON PAGE 2-9 FOR DISCLAIMERSOrder toll free 866-244-2673

1984-1999 BIG TWINSS&S ® Step 1: Intake and ExhaustSLIP-ON PERFORMANCE MUFFLERSOne of the most popular and cost effective performance upgrades you can make to aHarley-Davidson® motorcycle is to replace the stock exhaust with a set of low restriction, highperformance mufflers. The stock exhaust pipes and S&S performance mufflers make a greathigh performance exhaust system with a low price tag.FITMENT• 1995–‘99 Harley-Davidson® Dyna® models106-5770Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FEATURES AND BENEFITS• Best horsepower/dollar ratio• Slip-on mufflers maintain linear power curve while delivering excellent lowand midrange torque, making adjustments to the fuel delivery system minimaland straightforwardOPTIONS• Slash-cut• TaperedLISTEN & COMPARE ATSSCYCLE.COM/AUDIO106-5769Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984S&S Slip-on Performance MufflersApplication Slash-cut MSRP Tapered1995-’99 Harley-Davidson® Dyna® Models 106-5769 $324.95 106-5770908070605040Dyno ComparisonStock H-D® Twin Cam 88® Engine vs w/S&S Slip-On vs w/S&S Slip-On, 510 Cam, & Super ETwin Cam 88 w/S&S Exh, 510 Cam, E CarbPeak Corrected HP 83.7Peak Corrected Torque 87.8Twin Cam 88 w/S&S ExhaustPeak Corrected HP 68.7Peak Corrected Torque 79.3Twin Cam 88 StockPeak Corrected HP 60.9Peak Corrected Torque 68.7MSRP$324.951501251007550NOTEDyno Comparison124” S&S® Hot Set Up Kit® - Stock Mufflers vs S&S Slash Cut Slip-On vs S&S Tapered Slip-On124” S&S Slash Cut Slip-On MufflersPeak Corrected HP 117.4Peak Corrected Torque 130.5SEE SPECIAL NOTES: ON PAGE 2-9 FOR DISCLAIMERS124” S&S Tapered Slip-On MufflersPeak Corrected HP 117.2Peak Corrected Torque 131.1124” Stock MufflersPeak Corrected HP 98.2Peak Corrected Torque 109.9Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSupplies3025202000 2500 3000 3500 4000 4500 5000 5500 6000EngSpd RPMBottom curves: Stock 88" Harley-Davidson® Twin Cam 88® engine with stock exhaust.Middle curves: Stock 88" Twin Cam 88 engine with S&S® slip-on mufflers on stock header pipes.Top curves: Stock Twin Cam 88 engine with S&S slip-on mufflers on stock header pipes, S&SSuper E carburetor, and S&S 510 bolt-in cams. Results typical with all big twin engines.01000 2000 30004000 5000 6000EngSpd RPMThis dyno chart shows the difference between stock mufflers and S&S® mufflers (quite a lot),and the difference between S&S slash-cut and S&S tapered mufflers (not much). Resultstypical with all big twin engines.Dealer Services& Promo ItemsWarranty &Company PolicyInteractive FlipbookSee mufflers installed on a variety of models.www.sscycle.com/exhaustVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-7

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Performance Kit overviewFor harley-Davidson ® Evolution ® models1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Even though Harley-Davidson® discontinued the Evolution® big twin engine in 1999, it remains a favorite engine platform for v-twin hot-rodders today. S&S offers a variety of Power Kits that makeit easy to boost the performance of your engine. Shortly after the Evolution engine appeared in 1984, S&S offered several performance upgrades for it. They worked so well that we still offer themtoday over 25 years later. Go with a stroker, big bore, or both! Top it off with S&S Super Stock® performance cylinder heads.Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEKITSS&S Sidewinder® Kits For 1984–’99 Evolution® Big Twin EnginesS&S 35/8" big bore/stroker kits are available from 88" to 103" displacement (See page 3-9). We recommend the 96" kit for mostapplications, and it is our most popular. The 96" Sidewinder is also available as a Hot Set Up Kit, which comes complete with cylinders,pistons, cam, carb, pushrods, valve springs, and all required hardware and gaskets (See page 3-13). Configure your own Hot Set Up Kitwith the CTO part number.Parts forVintage Engines1926-198491-7660Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricS&S 89" Stock Bore Stroker Kits for 1984–’99 Evolution® Big Twin EnginesS&S has been making stock bore stroker kits since the early 1960’s. They’re still popular today due to the excellent power gains forthe money, as well as the easy installation. Stock bore strokers reuse the stock cylinders and crankcase, so the kits are economical tobuy. Since they don’t require expensive crankcase modifications, they are also economical to install (See page 3-12). If you want allthe bells and whistles, we suggest the 89" Stroker Hot Set Up Kit that includes a flywheel assembly, cam, carb, pushrods, and valvesprings (See page 3-10). Configure your own Hot Set Up Kit with the CTO part number.RacingProducts90-0047Tools & ShopSuppliesS&S 80" Hot Set Up Kits for 1984–’99 Evolution® Big Twin EnginesWithout major engine work you can boost your performance with the 80" Hot Set Up Kit. The kit includes S&S Super Stock® cylinderheads, cam, carb, pushrods and gaskets. No more difficult than a stock top end job. Purchase pistons of the required oversize separately(See page 3-14).Warranty &Company PolicyDealer Services& Promo Items90-0082OEM Cross ReferenceAppendix & Index3-8Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Sidewinder ® Kitsfor 1984-'99 Big TwinsAvailable for owners of stock 80" engines and for engines already equipped with S&S 89"stock bore stroker kits. Stock crankcases must be bored to accept the big bore cylinders.Complete instructions are included.FITMENT• 1984-’99 carbureted• 1995-'98 EFI enginesFEATURES AND BENEFITS• Large displacement at a relatively small price• Significant increase in horsepower and torque• Configured to order – get what you want and needOptions• 88", 96", 98" and 103" displacements available• Natural or Wrinkle Black (WBlack) powdercoat cylinder finish• Top end kits for 80" engines and engines with S&S 89" stroker kits• Valve train items – Cams, tappets, valve springs, rocker arms, rocker covers• Fuel systems – Manifolds, carburetors, EFI throttle bodies, EFI modules• Factory installation availableExtra parts needed:1977-’89 style pinion gear and oil pump drive gears must be used when installingS&S flywheels in 1990-’99 engines.91-7660PERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012NOTESCases must be bored to accept 35/8" bore cylinders, and a minor crankcaseclearancing operation for the crankpin nut must be performed for 96", 98",and 103" kits.Stock 80" flywheels (41⁄4" stroke) must be rebalanced when installing the 88"top end kit.S&S can provide quality, professional machine shop and engine buildingservices through the S&S Service and Speed Center. We can handle any jobfrom fitting a set of pistons in your cylinders to complete installation of anyengine kit. Contact your S&S customer service representative for details.Boosts horsepower output of the 80" engine from its stock 51.8 hp to nearly 100hp! Thisdyno chart shows the performance of a 96" Sidewinder Kit with CTO optional S&S SuperStock® cylinder heads, S&S 585 cam, S&S Super E carb.Parts forVictory®, Off-road& MetricRacingProductsComplete S&S® Sidewinder® Kits For Harley-Davidson® Evolution® Big Twin enginesDisplacement Stroke Compression Ratio Cylinder Length Application Engine Life Natural MSRP WBlack88"** 41⁄4" 9:1 -.175" Street Stock-like– ––– ––96" 45⁄8" 9.75:1 +.015" Street and Strip Good91-7202* $842.95 91-7702*91-7660 $1,764.95 91-766198"** 43⁄4" 10:1 +.075" Street and Strip Fair – ––103"** 5" 10.5:1 +.200" Little street, mostly strip Poor – ––Specify Specify Specify – – 106-5836 Call for Pricing 106-5836CTO* Denotes big bore Top End Kit only. ** 88", 98", & 103" kits are available through the CTO part #106-5836.MSRP––$932.95$1,854.95––Call for PricingVisit us at www.sscycle.comTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-9

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEKITS89" Stroker Hot Set UP Kit ®for 1984-'99 Big TwinsInstalling an S&S stroker kit is comparable in cost to rebuilding a stock engine. With replacementpistons available in a range of sizes, a stroker engine can be rebuilt a number of times, providing aservice life that rivals stock.FITMENT• 1984-'99 carbureted engines• 1995-'98 EFI enginesFEATURES AND BENEFITS• Significant increase in horsepower and torque• Economical – re-use stock cylinders and heads• Configured to Order (CTO) – get what you want and need1984-1999 BIG TWINSParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricParts forVintage Engines1926-198490-0045RacingProductsShown is a typical 89" stroker kit configured for a carbureted big twin. This dyno chartcompares a stock Harley-Davidson® 80" big twin to an S&S 89" stroker kit with S&Scylinder heads, S&S 561 cam, and Super E carburetor. This type of performance gain, andthe economical price of the kit and installation, are why 89" stroker kits are so popular.NOTES&S can provide quality, professional machine shop and engine buildingservices through S&S Service and Speed Center. We can handle any jobfrom fitting a set of pistons in your cylinders to complete installation of anyengine kit. Contact your S&S customer service representative for details.Tools & ShopSuppliesS&S® 89" STOCK BORE STROKER Hot Set up kit® SPECIFICATIONSDealer Services& Promo ItemsCompression RatioDisplacement Stroke BoreStock Heads S&S Super Stock Heads S&S Performance Replacement Heads89" 45/8" 31/2" 9.25:1 10:1 8.9:1Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-10Extra parts needed:• 1977-’89 style pinion gear and oil pump drive gears must be used when installing S&S flywheels in 1990-’99 engines. S&S offers pinion shaft gear packages for this purpose.• A minor crankcase clearancing operation for the crankpin nut must be performed.• EFI equipped bikes will require a way to tune the fuel injection and ignition systems. We recommend the S&S® VFI module or a Power Commander® tuning module.Order toll free 866-244-2673

1984-1999 BIG TWINSS&S® 89" STOCK BORE STROKER Hot Set up kit®Year Group Fuel Delivery Finish Without Heads** MSRP With S&S HeadsWBlack – –90-00471993-'99 btCarbNatural 32-2078 $1,989.95 90-00451995-'98 bt EFI Natural 32-2290* $1,489.95 –WBlack – –90-00461984-'92 btCarbNatural 32-2088 $1,969.95 90-0044CTOSpecify Specify 106-5748 Call for Pricing 106-5748*Does not include EFI system components (throttle body, manifold, ECM, etc.) These items must be ordered seperately.This kit requires special S&S pistons.Order the required piston oversize from the charts below.31/2" Bore forged 89" stroker piston kits for Stock headsOversizePart No.Standard 106-5554+.010" 106-5555+.020" 106-5556+.030" 106-5793Cylinder & Piston Kit - Natural 91-7211Cylinder & Piston Kit - WBlack 91-7711Piston kits include set of pistons, rings, wristpins, and clips.Recommended cast piston fitment: Close: 0.008" – 0.0013" Loose: 0.0020" – 0.0025"**Use your stock heads.MSRP$289.95$289.95$289.95$289.95$820.95$910.9594-925694-9254-2MSRP$2,769.95$2,689.95–$2,779.95$2,689.95Call for Pricing94-2206XPERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012REPLACeMENT chromoly faced Piston Rings for31/2" BORE FORGED 89" Stroker PISTONSOversizePart No.Standard 94-2206X(H-D® #21920-83, 22334-78A, 22334-78B)+.010" 94-2217X+.020" 94-2218X+.030" 94-2219XMSRP$31.95$31.95$31.95$31.95REplacement Piston Wristpins & KeepersDescriptionPart No.Wristpin - .792" x 2.825" longUSA 1,2TÜV 4,5 94-9256each 94-9254-SKeeper Clip (H-D® #22589-83A, 22589-83B) 2 pack 94-9254-24 pack 94-9254MSRP$14.40$1.00$1.50$2.95Parts forVictory®, Off-road& MetricRacingProducts31/2" Bore forged 89" stroker piston kits for S&S® Super stock® headsOversizePart No.MSRPStandard 92-2046$321.95+.005" 92-20465$321.95+.010" 92-2047$321.95+.020" 92-2048$321.95+.030" 92-2049$321.95Cylinder & Piston Kit - Natural 91-7215$820.95Cylinder & Piston Kit - WBlack 91-7715$910.95Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyNOTEAll reference to H-D® part numbers is for identification purposes only. We in no way are implyingthat any of S&S Cycle’s products are original equipment parts or that they are equivalent to thecorresponding H-D part number shown.92-2046Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-11

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-200689" Stroker Kitfor 1984-'99 Big TwinsBy increasing the stroke of the 80" Harley-Davidson® Evolution® big twin engine from41⁄4" to 45⁄8" the displacement is increased to 89 cubic inches. An 89" stroker kit makes aperfect stepping stone to a 96" engine in the future, because S&S 35⁄8" big bore cylinderscan be added without rebalancing the flywheels. In fact, these flywheels are identical tothe ones used in 96" S&S engines and Sidewinder® Kits.1984-1999 BIG TWINSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEKITSFITMENT• 1984-'99 carbureted engines• 1995-'98 EFI enginesFEATURES AND BENEFITS• Stock, S&S Super Stock® or performance replacement heads can be used with thisconfiguration, depending on which pistons are purchased with the stroker flywheels.• 89" strokers can be installed in carbureted or fuel injected engines. Note thatrecalibration of the fuel injection system is required.• No special machine work is required to install this kit other than a simple crankcaseclearance operation and normal piston fitting.• S&S stroker pistons must be purchased separately and are available in all standardoversizes and in pre-fit S&S cylinder and piston kits.S&S® Flywheel assemblies for S&S® 89" Stock BoreStroker Kits For Harley-Davidson® Evolution® Engines(Order pistons from chart below)ApplicationPart No.MSRPCarbureted 32-2230Fuel Injected 32-2146$1,134.95$1,134.95Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricS&S® 89" Stock Bore Stroker Kits For Harley-Davidson® Evolution® Engines SPECIFICATIONSDisplacement Stroke Bore Compression Ratio* Piston Type Cylinder Length Application Engine Life89" 45⁄8" 31⁄2" 9.5:1 Forged Stock Trips Very Good* Compression ratio with stock heads.1990 and later installations require 1977 to 1989 pinion shaft gears. Kit 33-4148 includes cam and oil pump drive gears, spacer and nut.This kit requires special S&S pistons.Order the required piston oversize from the charts below.RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-1231/2" Bore forged stroker piston kitsfor stock heads OR S&S PERFORMANCE REPLACEMENT headsStandard MSRP +.010" MSRP +.020" MSRP +.030"106-5554 $289.95 106-5555 $289.95 106-5556 $289.95 106-5793Piston kits include set of pistons, rings, wristpins, and clips.Recommended cast piston fitment: Close: 0.008" – 0.0013" Loose: 0.0020" – 0.0025"31/2" Bore forged piston kits for S&S® Super stock® headsDisplacement StrokePiston Deck CompressionHeight RatioStandard MSRP 0.005" MSRP +0.010" MSRP +0.020" MSRP +0.030"89" LC 45/8" 1.1875" 10:1 92-2046 $321.95 92-20465 $321.95 92-2047 $321.95 92-2048 $321.95 92-204989" HC 45/8" 1.1875" 12.5:1 92-2016 $321.95 – – 92-2017 $321.95 92-2018 $321.95 92-2019Piston kits include set of pistons, rings, wristpins, and clips.Recommended cast piston fitment: Close: 0.008" – 0.0013" Loose: 0.0020" – 0.0025"NOTESTo achieve the full potential of this engine configuration, we suggest that you consider the 89" Stroker Hot Set Up Kits found on page 3-10.If ordering replacement pistons for an older 89" Stroker Kit, the flywheels will require rebalancing.Order toll free 866-244-2673MSRP$289.95106-5554These forged 89" stroker pistons for Harley-Davidson® Evolutionbig twin engines directly replace our forged 92-2420 seriespistons. They offer the same compression ratio, but increasedstrength with a low noise, low silicon, forged material.S&S Super Stock cylinder heads do not have provision for the stock head temperature sensor. For this reason they are not compatible with fuel injected applications. Fuelinjected stroker engines must use stock cylinder heads or S&S performance replacement heads. (See page 3-48)MSRP$321.95$321.95

1984-1999 BIG TWINSS&S ®96" Hot set up Kit ®for 1984-'99 Big TwinsA winning combination to bring out the beast in your Harley-Davidson® Evolution® big twin engine.For a weekend at the drag strip or the power to pass just about anything with ease, the S&S 96" HotSet Up Kit has proven that large motors can be reliable, too.FITMENT• 1984-’99 carbureted engines• 1995-'98 EFI enginesFEATURES AND BENEFITS• Economical route to a large displacement motor• Yields 96 cubic inches with an approximate compression ratio of 9.75:1• Enhance performance with the addition of S&S® Super Stock® cylinder heads• Includes a 96" Sidewinder® kit with 45⁄8" stroker flywheels assembled with mainshafts and rods,35⁄8" bore cylinder and piston kit, an S&S 585 cam kit, .640" valve springs, adjustable chromolypushrods, an HL 2T kit, a Super E carb kit, and installation instructionsPERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Options• With or without Super Stock® heads• Natural or Wrinkle Black (WBlack) powdercoat cylinder finish• Configured to order – Get what you want and need• Factory installation available1101009080706050403020Dyno ComparisonHarley-Davidson® 80 Evolution® Engine - Stock vs S&S® 96” Sidewinder® Kit with optionsS&S 96FLSS Hot Set Up KitPeak Corrected HP 99.4Peak Corrected Torque 105.93000 3500StockPeak Corrected HP 51.7Peak Corrected Torque 66.2S&S 96" Hot Set Up kit® without headsfor Harley-Davidson® Evolution® Engines4000 4500 5000 5500 6000 6500EngSpd RPM90-0122Year Group StrokeFuelDeliveryCam Finish Part No. MSRP1984-'92 bt 45/8" Super E 585Natural 32-2296 $2,594.95WBlack 32-2298 $2,684.951993-'99 bt 45/8" Super E 585Natural 32-2297 $2,594.95WBlack 32-2299 $2,684.951995-'99 bt 45/8" EFI 585 WBlack 32-2291* $2,249.95*Does not include EFI system components (throttle body, manifold, ECM, etc.). These items must be ordered seperately.Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S 96FLSS Hot Set Up Kit ® compared to a stock 80" engine. Please see "A Word AboutDyno Numbers" on page Intro-8 for important information regarding dyno chartspresented in this catalog.NOTESIMPORTANT: 1977-’89 style pinion gears, spacer, and nut are requiredwhen installing S&S flywheel assemblies. For installation in 1990-’99 orscratch built engines, order S&S Pinion Shaft Conversion Kit 33-4148.S&S can provide quality, professional machine shop and engine buildingservices through our remanufacturing program. We can handle any jobfrom fitting a set of pistons in your cylinders to complete installation of anyengine kit. Contact your S&S customer service representative for details.S&S 96" Hot Set Up kit® with S&S® Super Stock® headsfor Harley-Davidson® Evolution® EnginesFuelYear Group StrokeCam Finish Part No. MSRPDelivery1984-'92 bt 45/8" Super E 5851993-'99 bt 45/8" Super E 585CTONatural 90-0120WBlack 90-0121Natural 90-0122WBlack 90-0123Specify Specify Specify Specify 106-5836Visit us at www.sscycle.com$3,324.95$3,504.95$3,324.95$3,504.95Call for PricingDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-13

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-201280" Hot Set Up Kit ®for 1984-'99 Big Twins1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEKITSS&S Super Stock® cylinder heads provide the kick in this kit for stock displacementHarley-Davidson® Evolution® big twin engines. A great starting point for future performanceupgrades. Most components in this kit can still be used if a stroker or big bore kit is addedlater.FITMENT• 1984-'99 carbureted enginesFEATURES AND BENEFITS• Flywheel rebalancing is not required• Installation is as easy as a stock top-end rebuild• Yields 80 cubic inches at 10.1:1 compression ratio• Includes S&S Super Stock cylinder head kit with valves and springs installed, manifoldwith o-rings and flanges, required hardware, top end gaskets, an S&S 561 cam, adjustablechromoly pushrods, an HL 2T kit, a Super E carb kit, and installation instructions• Pistons of the required oversize must be ordered separately. Pistons fitted to S&Scylinders are also available90-0082Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricS&S® 80FLSS Hot Set Up Kits® with Super STock® Cylinder HeadsFor Carbureted Harley-Davidson® Evolution® Big TwinsModel Year Black MSRPNatural1984-’92 90-0083 $1,944.95 90-00811993-’99 90-0084 $1,764.95 90-0082MSRP$1,764.95$1,849.9590807060Dyno ComparisonHarley-Davidson® 80 Evolution® Engine - Stock vs w/S&S® 80FLSS Hot Set Up Kit®80FLSS Hot Set Up KitPeak Corrected HP 83.0Peak Corrected Torque 85.580” Evolution Big Twin StockPeak Corrected HP 51.7Peak Corrected Torque 66.2RacingProductsThis kit requires special S&S pistons.Order the required piston oversize from the chart below.50403020Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy92-2026 Series Pistons For S&S® 80" Hot Set Up Kits®10:1 CompressionOversizePart No. MSRPStandard 92-2026+.005" 92-20265+.010" 92-2027+.020" 92-2028+.030" 92-2029Cylinder & Piston Kit - Natural 91-7213Cylinder & Piston Kit - Black 91-7713$321.95$321.95$321.95$321.95$321.95$820.95$910.952500 3000 35004000 4500 5000 5500 6000 6500EngSpd RPMThe 80 FLSS Hot Set Up Kit ® boosted this stock 80" engine from 51.8 hp to 83.0 hp.OEM Cross ReferenceAppendix & Index3-14Order toll free 866-244-267392-2026

NOTESS&S ®V124 ENGINESFITMENT• 1995–’98 fuel injected chassis• 1984–’99 carbureted chassis• Custom chassis designed for Harley-Davidson® Evolution® enginesFEATURES AND BENEFITS• 1.5" diameter crankpin• .927" wristpin• Piston cooling jets• Large fin pack – heads and cylinders• Press together crankshaft• HVHP oil pump• Long piston stroke and high performance gear driven cam result in large horsepower increase over stock engine• Electric compression release – easy starting under any circumstance• S&S Super G carburetor with slotted "Slasher" air cleaner cover• Natural, Wrinkle Black (WBlack) powdercoat, and polished finish. Diamond cut blackpowdercoat, fully polished, and diamond cut fully polished finishes are available, but havelonger lead times• Chrome gearcover, tappet covers, and rocker coversOptionsCarbureted Engines1: Intelligent Spark Technology (IST®) ignition system• Refer to page 3-81 for more information.2: Super Stock® ignition system• Protects engine with a 3-step break-in rev-limiter during first 24 hours of operation• Logs engine data that can be viewed via a PC when equipped with diagnostic cable andsoftware part #55-1271.• Initially configured for electric start, however it is kick-start capableFuel Injection Engines• Single bore EFI throttle body with S&S teardrop air cleaner• Magneti Marelli® style S&S Variable Fuel Injection (VFI) module with built-in three stageengine overheat protection• Closed loop fuel system, dual oxygen sensors provide air-fuel ratio feedback for correct fueldelivery under any condition• Included S&S ProTune II software provides base fuel maps for most aftermarket exhaust systems1984-1999 BIG TWINSS&S® V124 Engine SpecificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio124" 41/8" 45/8" 640 S&S forged 10.8:1Massive torque starts just off idle and builds to a peak of about 134 ft/lb for amazingacceleration, and with 120 horsepower this engine will give you an equally amazing top speed.S&S® V124 EnginesChassis Style Fuel Delivery Ignition Warranty Period Finish Part No.Natural 31-9528WBlack 31-95521984-'99 Carb S&S® Super G Carb IST® 2 YearsDiamond Cut Black 106-0801Polished 31-9553Fully Polished 106-0796Diamond Cut Fully Polished 106-0791Natural 31-98601984-’99 Carb S&S® Super G Carb Super Stock® 1 YearWBlack 31-9885Polished 31-9886Natural 106-0565WBlack 106-05661995-'98 FI Magneti Marelli® style VFI VFI 1 YearDiamond Cut Black 106-0802Polished 106-0567Fully Polished 106-0797Diamond Cut Fully Polished 106-0790Specify Specify Varies Specify 319-0008CTONot legal for sale or use on CA or EPA pollution controlled vehicles.A high performance clutch must be used. See page 3-86 for more information.If an aftermarket exhaust or intake system is used, the fuel maps must be modified. It is highly recommended that this tuning be done by a certified S&S® VFI tuning center.Visit our website at www.sscycle.com to locate your nearest certified S&S VFI tuning center. S&S VFI tune files can also be found on our web page and are available for manycommon exhaust systems.140130Dyno ResultsV124 EFI with S&S 640 Cams and S&S Power-Tour MufflersV124 EFI w/S&S 640 Cams and S&S Power-Tour MufflersPeak Corrected HP 120.2Peak Corrected Torque 134.1MSRP$6,075.00$6,425.00$6,925.00$7,175.00$7,525.00$8,025.00$5,700.00$6,050.00$6,800.00$6,900.00$7,250.00$7,750.00$8,000.00$8,350.00$8,850.00Call for PricingVisit us at www.sscycle.comPERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-15

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsPERFORMANCEKITST124V ENGINESThe T124V is a 124 cubic inch dual cam engine that bolts directly into 1984-’99 chassisdesigned for a Harley-Davidson® Evolution® engine. This allows an increased displacement andupgrade to 1999-up dual cam technology at the same time. Great for custom bike builds using1984-’99 aftermarket frames.FITMENT• 1995–’98 fuel injected chassis• 1984–’99 carbureted chassis• Custom chassis designed for Evolution engine• Not for chassis with oil tank higher than crankcaseFEATURES AND BENEFITS• 124" displacement for great performance• S&S Easy Start gear drive cams and billet oil pump• Silver powdercoat, Wrinkle Black (WBlack) powdercoat, and polished finish. Diamond cutfinishes are available, but have longer lead times.Fuel Injected Engines (1995-’98)• Single bore EFI throttle body with S&S teardrop air cleaner• Magneti Marelli® style S&S Variable Fuel Injection (VFI) module with built-in three stageengine overheat protection• Closed loop fuel system, dual oxygen sensors provide air-fuel ratio feedback for correct fueldelivery under any condition• Included S&S ProTune II software provides base fuel maps for most aftermarket exhaustsystems• One-year warrantyCarbureted Engines (1984–’99)• S&S Super G carburetor with slotted "Slasher" air cleaner cover• Guardian feature ensures proper engine break-in and protects engine with a low rev-limiterfor first 24-hours of operation• Knock sensing ignition control prolongs engine life by automatically adjusting timing toeliminate knock by learning and storing ignition requirements of the engine• Logs engine data, diagnostic test codes and history items, which can be viewed via a PCwhen equipped with diagnostic cable and software part #55-5075 .• Extended two-year warranty1984-1999 BIG TWINSS&S® T124V Engine SpecificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio124" 41/8" 45/8" 640GPE S&S forged 10.8.1Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-16Complete Engine Rebuild Gasket KitsYear BoreS&S Engine FamilyPart No.Group SizeV-Series 1984-’99 41/8" 106-0976 USA TÜV 3 6Order toll free 866-244-2673Performance of an S&S® carbureted T124V engine.S&S® T124V EnginesChassis Style Fuel Delivery Ignition Warranty Period Finish Part No.Silver 106-4338WBlack 31-97131984-'99 Carb S&S® Super G Carb IST® 2 Years Diamond Cut Black 106-0803Fully Polished 106-07981995-'98 FICTO$7,170.00$7,670.00$8,470.00Diamond Cut Fully Polished 106-0793 $8,970.00Silver 106-4330 $7,995.00WBlack 106-0517 $7,995.00VFI1 Year Diamond Cut Black 106-0804 $8,495.00Fully Polished 106-0799 $9,295.00Diamond Cut Fully Polished 106-0794 $9,795.00Specify Specify Varies Specify 319-0010 Call for PricingMagneti Marelli®style VFINot legal for sale or use on CA or EPA pollution controlled vehicles.MSRP$110.95MSRP$7,170.00NOTEIf an aftermarket exhaust orintake system is used, the fuelmaps must be modified. It ishighly recommended that thistuning be done by a certifiedS&S® VFI tuning center. Visit ourwebsite at www.sscycle.com tolocate your nearest certified S&SVFI tuning center. S&S VFI tunefiles can also be found on ourweb page and are available formany common exhaust systems.

1984-1999 BIG TWINSS&S ®V113 ENGINESNot the biggest anymore, but still a contender! The V113 yields a broad torque curve whilemaintaining excellent reliability, making it a great engine for any Harely-Davidson® Evolution®equipped big twin.FITMENT• 1984–’99 carbureted chassis• Custom chassis designed for Harley-Davidson® Evolution® enginesFEATURES AND BENEFITS• Electronic compression release• Shorter than stock height engine makes installation easy• S&S Super G carburetor with teardrop air cleaner cover• Chrome plated rocker covers, tappet guides, and gearcover• Natural, Wrinkle Black (WBlack) powdercoat, or polished finishOPTIONS1: Intelligent Spark Technology (IST®) ignition system• Knock sensing ignition control prolongs engine life by automatically adjusting timing toeliminate knock by learning and storing ignition requirements of the engine• Guardian feature ensures proper engine break-in and protects engine with a 3 step break-in revlimiterfor first 24-hours of operation• Logs engine data, diagnostic test codes, and history items which can be viewed via a PCwhen equipped with diagnostic cable and software part #55-5075• Extended three-year warranty2: Super Stock® ignition system• Protects engine with a 3 step break-in rev-limiter during first 24-hours of operation• Logs engine data that can be viewed via a PC when equipped with diagnostic cable andsoftware part #55-1271• Initially configured for electric start, however, it is kick-start capable• Two-year warrantyThis polished V113 engine is set up with an S&S® Super Stock® ignition system. The SuperStock module is located under the ignition cover of the gearcover. V113 engines are .050"shorter than stock so they fit very easily in a stock frame.S&S® V113 Engine SpecificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio113" 4" 41/2" 600 S&S forged 10.1:1130120110100Dyno ResultsS&S® V113 Engine w/Super G Carb and Thunderheader® ExhaustS&S Carbureted V113 EnginePeak Corrected HP 112.0Peak Corrected Torque 124.8PERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricComplete Engine Rebuild Gasket KitsS&S Engine FamilyYearGroupBoreSizePart No.V-Series 1984-’99 4" 106-1020 USA TÜV 2 5MSRP$105.959080706050402500 3000 35004000 4500 5000 5500 6000 6500EngSpd RPMRacingProductsTools & ShopSuppliesThe dyno shows that, like most large displacement long stroke engines, the V113makes a lot of torque right off idle and makes approximately one peak horsepower percubic inch. This bike was equipped with a Thunderheader® exhaust.S&S® V113 EnginesChassis Style Fuel Delivery Ignition Warranty Period Finish Part No.Natural 31-94881984-'99 Carb S&S® Super G Carb IST® 3 YearsWBlack 31-9489Polished 31-9490Natural 31-94911984-’99 Carb S&S® Super G Carb Super Stock® 2 YearsWBlack 31-9492Polished 31-9493Specify Specify Varies Specify 319-0007Not legal for sale or use on CA or EPA pollution controlled vehicles.CTOMSRP$6,275.00$6,625.00$7,375.00$5,900.00$6,250.00$7,000.00Call for PricingVisit us at www.sscycle.comDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-17

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEKITSV111 ENGINESThe V111 engine is designed for torque more than top end horsepower. The short 41/8" stroke isequal to the large 41/8" bore, which minimizes vibration. The relatively low lift S&S 585 cam andthe single coil Sidewinder® valve springs minimize valve train noise. A smooth, quiet, torqueyengine is ideal for applications where vibration and noise can get old on a long ride, and a loadedbagger pulling a trailer can overtax a stock engine.FITMENT• 1984–’99 carbureted chassis• Custom chassis designed for Evolution® enginesFEATURES AND BENEFITS• 1.5" diameter crankpin• .927" wristpin• Piston cooling jets• Large fin pack – heads and cylinders• Press together crankshaft• HVHP oil pump• S&S forged rocker arms• Short stroke produces less vibration and longer engine life• S&S 585 cam and lightweight dual coil valve springs reduce valve train noise• Shorter than stock height engine makes installation easy• Chrome plated rocker covers, tappet guides, and gearcover1984-1999 BIG TWINSS&S® V111 engine specificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio111" 41/8" 41/8" 585 S&S forged 9.8:1Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOPTIONS• Natural or Wrinkle Black (WBlack) powdercoatCarbureted Engines (1984–’99)• S&S Super E carburetor with teardrop air cleaner1: Intelligent Spark Technology (IST®) ignition system• Knock sensing ignition control prolongs engine life by automatically adjusting timing toeliminate knock by learning and storing ignition requirements of the engine• Guardian feature ensures proper engine break-in and protects engine with a 3 step break-inrev-limiter for first 24-hours of operation• Logs engine data, diagnostic test codes and history items, which can be viewed via a PCwhen equipped with diagnostic cable and software part #55-5075• Extended three-year warranty2: Super Stock® ignition system• Protects engine with a 3-step break-in rev-limiter during first 24-hours of operation• Logs engine data that can be viewed via a PC when equipped with diagnostic cable andsoftware part #55-1271• Initially configured for electric start, however, it is kick-start capable• Two-year warrantyAlthough this dyno chart shows a T111 engine, the performance is the same as the V111. Bothengines have the same displacement, bore and stroke, cylinder heads, fuel system, and cam grind.Since this is a touring engine, low and midrange torque is the most important attribute. However,the horsepower of these engines is very respectable.S&S® V111 ENGINESChassis Style Fuel Delivery Ignition Warranty Natural Finish MSRP WBlack FinishIST® 3 Years 106-5701 $5,475.00 106-57021984-'99 CarbS&S Super E CarburetorSuper Stock® 2 Years 106-5703 $5,100.00 106-5704Specify Specify Varies 319-0008 Call for Pricing 319-0008CTONot legal for sale or use on CA or EPA pollution controlled vehicles.MSRP$5,825.00$5,450.00Call for PricingOEM Cross ReferenceAppendix & Index3-18Complete Engine Rebuild Gasket KitsS&S Engine FamilyYear BoreGroup SizePart No.V-Series 1984-’99 41/8" 106-0964 USA 3 TÜV 6Order toll free 866-244-2673MSRP$105.95

1984-1999 BIG TWINSS&S ®V96 ENGINESWant to replace a worn out Harley-Davidson® Evolution® engine without breaking the bank?Equipped with S&S performance replacement heads and flat top pistons. Delivering exceptionallysmooth power and incredible reliability, the value of this 35/8" bore engine can’t be beat!FITMENT• 1984–’99 carbureted chassis• Custom chassis designed for Evolution® enginesParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FEATURES AND BENEFITS• S&S forged rocker arms• Nearly stock height engine makes installation easy (+.015")• S&S Super E carburetor with teardrop air cleaner cover• S&S 585 cam and lightweight single coil Sidewinder® valve springs reduce engine noise• Chrome plated rocker covers, tappet guides, and gearcover• Natural, Wrinkle Black (WBlack) powdercoat, or polished finishOPTIONS1: Intelligent Spark Technology (IST®) ignition• Knock sensing ignition control prolongs engine life by automatically adjusting timing toeliminate knock by learning and storing ignition requirements of the engine• Guardian feature ensures proper engine break-in and protects engine with a 3 step break-in rev-limiterfor first 24 hours of operation• Logs engine data, diagnostic test codes and history items, which can be viewed via a PC whenequipped with diagnostic cable and software part #55-5075• Extended three-year warranty2: Super Stock® ignition• Protects engine with a 3-step break-in rev-limiter during first 24 hours of operation• Logs engine data that can be viewed via a PC when equipped with diagnostic cable andsoftware part #55-1271• Initially configured for electric start, however it may be switched to kick-start mode usingdiagnostic cable and software• Two-year warrantyS&S® V96 EnginesChassis Style Fuel Delivery Ignition Warranty Natural Finish MSRP WBlack Finish MSRP Polished FinishIST® 3 Years 106-4602 $5,675.00 106-4603 $6,025.00 106-46041984-'99 Carb S&S Super E CarbSuper Stock® 2 Years 31-9955 $5,300.00 31-9956 $5,650.00 31-9957CTOSpecify Specify 319-0006 Call for Pricing 319-0006 Call for Pricing 319-0006Not legal for sale or use on CA or EPA pollution controlled vehicles.S&S® V96 Engine SpecificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio96" 35/8" 45/8" 585S&S flat topforged9.5:1MSRP$6,775.00$6,400.00Call for PricingPERFORMANCEKITSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesComplete Engine Rebuild Gasket KitsS&S Engine FamilyYearGroupBoreSizePart No.V-Series 1984-’99 35/8" 106-0992 USA TÜV 1 4MSRP$105.95Dealer Services& Promo ItemsWarranty &Company PolicyThe dyno shows that the V96 engine is a great value for the money. Good torque andexceptional horsepower. And being a mere .015" taller than stock, it fits easily in stockframes. A great replacement engine.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-19

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012V80 ENGINESThe new V80 is the perfect bolt-in engine to replace your aging 80" Harley-Davidson®Evolution®. Why rebuild when you can purchase a complete, factory fresh engine assembly! Areasonably priced alternative!1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEKITSFITMENT• 1984-1999 carburetedFEATURES & BENEFITS• Adjustable pushrods• Non-roller rocker arms• .585" lift dual valve springs• Flat top cast pistons• 508 cam• Performance replacement heads• High performance hydraulic liftersOPTIONS• Wrinkle Black (WBlack) or Natural finish• Complete engine with an S&S Super E carb and ignition or basic engines without carb,ignition or oilParts forX-Wedge®2007-201290S&S V80 EnginePeak Corrected HP 70.7Peak Corrected Torque 76.8Dyno ChartS&S® V80 Engine‘97 Dyna® Model Bone StockPeak Corrected HP 51.93Peak Corrected Torque 65.23S&S® V80 Engine SpecificationsDisplacement Bore Stroke Camshaft Piston Type CompressionRatio80" 31/2" 41/4" 508 Cast 8.4:1Parts forVictory®, Off-road& Metric8070605040RacingProducts302010Tools & ShopSuppliesDealer Services& Promo Items02000 30004000 5000 6000EngSpd RPMThe DynoJet® 250i chassis dyno shows the difference between a bone stock 1997 Harley-Davidson®Dyna® model and one of our test chassis with the S&S® V80 engine and S&S Power Tour mufflers.Although these tests were not conducted on the same motorcycle, the difference in torque andhorsepower between the two tests is significant enough to convince even the most skepticalthat the V80 is a more powerful engine. The V80 has the advantage of S&S cylinder heads, cam,carburetion, and of course the exhaust.Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-20S&S® V80 EnginesChassis Style Fuel Delivery Ignition Warranty Natural Finish MSRPWBlack Finish1984-1999 – – 1 year (parts only) 310-0232* $3,800.00 310-0233*1984-1999 Super E Super Stock 2 years 310-0237** $4,600.00 310-0238*** Basic engines – no carb, ignition or fluids** Complete S&S engineNot legal for sale or use on CA or EPA pollution controlled vehicles.Order toll free 866-244-2673MSRP$4,600.00$4,950.00

1984-1999 BIG TWINSS&S ®50-STATE LEGAL V96R REPLACEMENT ENGINESSharing many of the same components as the performance V96 engine, the California approved V96Rcomes equipped with S&S Super Stock® heads and pistons.FITMENT• 1984–’98 carbureted, non catalyst bikesFEATURES AND BENEFITS• S&S forged roller rocker arms• Carb EO D-355-5• Nearly stock height engine makes installation easy• S&S Super E carburetor with teardrop air cleaner• Chrome gearcover, tappet covers, and rocker covers• No certification problems – documentation and compliance stickers includedOPTIONS• Natural or Wrinkle Black (WBlack) powdercoat finishThe V96R engine is a 50-state, street legalreplacement engine for 1984-'98 Harley-Davidson®big twins with Evolution® engines. Comes with theS&S Super Stock® ignition system and a Super Ecarburetor.50-State V96R Engine specificationsDisplacement Bore Stroke Camshaft Piston TypeCompressionRatio96" 35/8" 45/8" 520 S&S forged 10.1:1PERFORMANCEKITSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Chassis Style Fuel Delivery Ignition Warranty Period Natural MSRP WBlack1984-'98 Carb S&S Super E Carburetor Super Stock® 2 Years 31-9155 $6,100.00 31-9156MSRP$6,450.00Parts forX-Wedge®2007-2012NOTES• Gearing must be stock or have an N/V Ratio* lower than stock.• A stock non-catalyst exhaust system must be used.• The stock evaporative system must be retained and connected to the engine as shown in the manual.• S&S® replacement engines are only for use as a replacement engine in 1984-’98 Harley-Davidson motorcycles originally equipped with a carbureted, non-catalyst,big twin Evolution® engine. They may not be used in any new or previously registered custom motorcycles.• *Engine rpm divided by miles per hour in top gear.• This replacement engine is only legal when used to replace a stock 80" Evolution® engine. CARB compliance stickers must be affixed to frame.Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-21

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEKITST124V TÜV APPROVED ENGINESDesigned to replace the Harley-Davidson® Evolution® engines, these T124V high performanceengines exceed European Union Chapter 9 standards! Equipped with a high flow billet oil pump,gear driven cams, and include all required certification documentation and instructions to verifycompliance.FITMENT• 1995–’98 fuel injected bikes• 1984–’99 carbureted bikes• Aftermarket chassis designed for Evolution engineFEATURES AND BENEFITS• Bolt-in replacement for stock engines• Chrome gearcover and tappet covers• Meets EU Chapter 9 standards 2002/51/EC for exhaust, 97/24/EC for noise• Natural, Wrinkle Black (WBlack) powdercoat, or polished finish1984-1999 BIG TWINSParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsFuel Injected Engines (1995-'98)• Single bore throttle body with teardrop air cleaner• Modified Delphi® style S&S Variable Fuel Injection (VFI) module with built-in three stageengine overheat protection• Closed loop fuel system, dual oxygen sensors provide air-fuel ratio feedback for correct fueldelivery under any condition• One-year warranty• Meets Euro III exhaust emissions limitsCarbureted Engines (1984-’99)• S&S® Super G, EC carburetor with chrome teardrop air cleaner• Knock sensing ignition control prolongs engine life by automatically adjusting timing toeliminate knock by learning and storing ignition requirements of the engine• Break-in rev limiter prevents high RPM during break in.• Two-year warranty• Meets Euro II exhaust emissions limitsS&S TÜV approved T124V engines are available in carbureted and EFI versions. EFIengine come with the Delphi® style S&S® VFI module and closed loop. Choose fromnatural, black, or polished finish. See dyno chart on page 3-15.S&S® T124V TÜV Approved Engine SpecificationsDisplacement Bore Stroke Camshaft Piston TypeCompressionRatio124" 41/8" 45/8" 546GP S&S forged 9.5:1Tools & ShopSuppliesNOTES1995-’98 EFI bikes will require conversion to Delphi® style single bore EFIfuel tank & wiring harness.In order to be compliant with EU Chapter 9 standards, all S&S® TÜV enginesmust be used with stock Harley-Davidson® exhaust, specified gearing, andthe provided S&S ignition system.Complete Engine Rebuild Gasket KitsS&S Engine FamilyYearGroupBoreSizePart No.V-Series 1984-’99 41/8" 106-0976 USA TÜV 3 6MSRP$110.95Dealer Services& Promo ItemsWarranty &Company PolicyChassis Style Fuel Delivery IgnitionWarrantyPeriodSilver MSRP WBlack MSRP Polished1984-'99 Carb S&S Super G Carburetor IST® 2 Years 106-4341 $7,770.00 31-9968 $7,770.00 31-99691995-'98 FI* Delphi® style VFI VFI 1 Year – –106-3653 $8,595.00 106-3654Not legal for sale or use on CA or EPA pollution controlled vehicles.* Requires harness upgrade. See page 2-30 of this catalog.MSRP$8,720.00$9,545.00OEM Cross ReferenceAppendix & Index3-22Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®V-SERIES TÜV APPROVED ENGINESDesigned to replace Harley-Davidson® Evolution® engines, these engines meet European UnionChapter 9 standards! Equipped with a high flow billet oil pump and include all required certificationdocumentation and instructions to verify their emissions compliance.FITMENT• 1984 – ’99 carbureted bikes• Aftermarket chassis designed for Evolution® engineParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FEATURES AND BENEFITS• Chrome gearcover and tappet covers• Teardrop air cleaner• V113 meets Euro III emission levels• V96/V124 meet Euro II emission levels• Meets EU Chapter 9 standards 2002/51/EC for exhaust, 97/24/EC for noise• S&S® IST® knock sensing ignition system• Natural, Wrinkle Black (WBlack) powdercoat, or polished finish• Instructions and required certification documentation includedS&S® TÜV approved V-Series engines feature the S&S IST® knock sensing ignition system.Note the special gearcover that does not have a provision for a standard ignition system.All engines with the IST ignition come with an extra year of warranty protection.PERFORMANCEKITSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984S&S® V-Series TÜV Approved Engine specificationsEngineNameDisplacement Bore Stroke CamshaftsPiston CompressionType RatioV124 TÜV 124" 41/8" 45/8" 547V113 TÜV 113" 4" 41/2" 547V96 TÜV 96" 35/8" 45/8" 520S&Sforged9.5:110.1:1Complete Engine Rebuild Gasket KitsS&S Engine FamilyYearGroupBoreSizePart No.V-Series 1984-’99 41/8" 106-0964 USA TÜV 3 6V-Series 1984-’99 4" 106-1020 USA 2 TÜV 5V-Series 1984-’99 35/8" 106-0992 USA 1 TÜV 4MSRP$105.95$105.95$105.95Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricEngine Name Chassis Style Fuel Delivery Ignition Warranty Period Finish Part No.Natural –V124 TÜV1984-'99 Carb2 YearsWBlack 31-9477S&S® Super G CarbPolished –Natural 106-4893V113 TÜV1984-’99 CarbIST®WBlack 106-48943 YearsPolished 106-4895Natural 31-9470V96 TÜV 1984-’99 Carb S&S® Super E CarbWBlack 31-9471Polished 31-9472Not legal for sale or use on CA or EPA pollution controlled vehicles.MSRP–$7,025.00–$6,875.00$7,225.00$7,975.00$6,275.00$6,625.00$7,375.00RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyNOTEIn order to be compliant with EU Chapter 9 standards, all S&S® TÜV engines must be used with specified exhaust, gearing, and the provided S&S ignition system.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-23

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999PERFORMANCEKITSV-Series Service ManualsThese manuals were created to help you maintain your S&S engine. They outline the proceduresnecessary for both the home mechanic and shop technician to ensure maximum performanceand longevity.S&S® Service ManualsApplication41/8" Bore V-Series EnginesV124, V117, V11135/8" and 4" Bore V-Series EnginesV88, V96, V107, V113Part No.61-100061-1001MSRP$30.95$30.951984-1999 BIG TWINSWarranty &Company PolicyDealer Services& Promo ItemsTools & ShopSuppliesParts forVintage Engines1926-1984RacingProductsParts forVictory®, Off-road& MetricParts forX-Wedge®2007-2012Parts forSportster ® & Buell ®1986-201261-100061-1001OEM Cross ReferenceAppendix & Index3-24Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®SUPER STOCK ® ALTERNATOR STYLE CRANKCASESPerfect for stock replacement and high performance applications, these crankcases offer some uniquefeatures. Besides being machined for a crank position sensor, they are also compatible with stockflywheel assemblies, primary covers and gearcovers.FITMENT• 1984–‘99 big twins under 4" boreParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FEATURES AND BENEFITS• Relocated cam chest oil pick-up increases gear case scavenging and virtually eliminates oil carryoverat sustained high speeds• Machined to accept the stock oil filter assembly used on 1992-’99 big twins• A ported breather passageway and a machined breather window allows the air/oil mist to flowfrom the flywheel cavity to the cam chest of the engine with the least possible restriction• Crankcase venting can be achieved via two crankcase breathers, the cylinder heads, or both. Werecommend using both crankcase breathers in engines larger than 95"• Clearanced for strokes as long as 5"• Compatible with stock 1984-’99 flywheel assemblies, primary covers and gearcovers, makingthem perfect for stock replacement or high performance applications• Machined for installation of a crank position sensor. This allows the cases to be used in stock EFIapplications and also allows easy installation of S&S IST® Ignition and VFI Fuel Injection. A plug kit isincluded for applications that do not use a crank position sensorOPTIONS31/2" stock• Natural aluminum, Wrinkle Black (WBlack) powdercoat, and polished finish available• Available for stock, 35/8", and 313/16" bore applications with deck heights as much as 3/16" taller thanKIT CONTENTS• Crankcase assembly• All required hardware, fittings, and bearings31-0005PERFORMANCEPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricREPLACEMENT Parts on page 3-94RacingProductsNOTEAll S&S crankcases manufactured after June 1, 2008 do not have caseinterlock groove and ring and do not use case alignment studs. Casemating surface is flat, and cases are aligned with alignment dowels.Two crankcase breather holes allowsincreased flexibility.Relocated oil scavenge pick-up reduces oil carryoverby increasing oil scavenge efficiency.Tools & ShopSuppliesS&S® SUPER STOCK® ALTERNATOR CRANKCASES FOR 1984-'99 BIG TWINCrankcaseStyleFinish31/2" Bore(Stock)MSRP 35/8" Bore MSRP 35/8" BoreNatural 31-0005$1,154.95$1,154.951992-'991984 -'91(small diameter)313/16" BoreSpecialMSRPOrder*$1,174.95(H-D® #24469-83A, 24469-83C) 31-0077 USA TÜV 1 4 31-0073 $1,154.95 31-0032 31-0002*WBlack 31-0055(H-D® #24569-95, 24571-93)$1,279.95 31-0078 USA TÜV 1 4 $1,279.95 31-0075 $1,279.95 – – 31-0002*Polished – – 31-0079 USA TÜV 1 4 $1,689.95 – – – – 31-0002*Natural 31-0000(H-D® #24469-83A, 24469-83C) $1,154.95 31-0001 $1,154.95 31-0072 $1,154.95 31-0031 $1,174.95 31-0002*WBlack 31-0052(H-D® #24473-85C) $1,279.95 31-0053 $1,279.95 – – – – 31-0002*1. 1992-'99 style oil pump. 3. Machined for 1984-'99 alloy primary. 2. 1984-'91 style oil pump. 4. Machined for stock or S&S EFI crank position sensor. Stock diameter only.*Special Order: Download the Special Order Form at www.sscycle.com/soformsMSRPMSRPCall For PricingCall For PricingCall For PricingVisit us at www.sscycle.comNotes1, 3, 4Call For Pricing2, 3, 4Call For PricingDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-25

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121999-up style CRANKCASEFor 1984-'99 big twins & T124V Engines1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricPERFORMANCEPARTSGreat news for owners of 1984-1999 stock or aftermarket chassis who would like to upgradeto a later more modern powertrain. 1999-'06 big twin style crankcases are now available for1984-1999 Evolution style chassis!FITMENT• 1984-1999 Harley-Davidson® Evolution® style chassis• S&S T124V enginesFeatures and Benefits• Much stronger than stock crankcases. Front motor mount is extra large for increasedstrength• Crankcase come with Timken® style bearings. Strong sprocket shaft bearingfor the most demanding performance applications• Rear motor mount is similar to Evolution® big twin crankcase. Permits installation in any1984-1999 stock or aftermarket frames• Cam chest machined for high lift cams up to .675" lift• Clearanced for strokes up to and including 5"• Available in 4" and 41/8" bore sizes• Bolts to existing primary drive for motorcycles of that year group• Come with S&S crankcase reed breather valve to eliminate oil scavenging and carry-overproblemsOPTIONS• Available in 4" bore and 41⁄8" bore versions• Silver powdercoat, Wrinkle Black (WBlack) powdercoat and polished finish31-0134REPLACEMENT Parts on page 3-100RacingProductsWarranty &Company PolicyTools & ShopSupplies1999-'06 style S&S® crankcase for 1984-'99 chassisCrankcase Bore Size Silver MSRPWBlack MSRPPolishedStock Bore 106-4050 $1,759.95 31-0134 $1,759.95 –4" Bore Stock Bolt Pattern 106-4047 $1,759.95 31-0131 $1,759.95 –41⁄8" Bore S&S Bolt Pattern 106-4053 $1,844.95 31-0128 $1,844.95 31-0129Special Order 31-0120** Call for Pricing 31-0120** Call for Pricing 31-0120****Special Order: Download the Special Order Form at sscycle.com/soformsMSRP––$2,944.95Call for PricingDealer Services& Promo ItemsOEM Cross ReferenceAppendix & Index3-26Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®SPECIAL APPLICATION CRANKCASESFITMENT• 1984-’99 big twins – 4" bore and over• S&S 4", 41/8", 43/8" bore V-Series enginesFEATURES AND BENEFITS• Cam chest is moved outward .250" to allow crankcases to handle large cylinder bore sizes• Relocated cam chest oil pick-up increases gear case scavenging and virtually eliminates oilcarry-over at sustained high rpm• Machined to accept the stock oil filter assembly used on 1992-’99 big twins• A ported breather passageway and a machined breather window allows the air/oil mist to flowfrom the flywheel cavity to the cam chest of the engine with the least possible restriction• Crankcase venting can be achieved via two crankcase breathers, the cylinder heads, orboth! We recommend using both crankcase breathers in engines larger than 95"• Clearanced for strokes as long as 5"• Machined for installation of a crank position sensor. This allows the cases to be used in EFIapplications and also allows easy installation of S&S IST® Ignition and VFI Fuel Injection. Aplug kit is included for applications that do not use a crank position sensorKIT CONTENTS• Crankcase assembly• All required hardware, fittings, and bearingsNOTE31-0033REPLACEMENT Parts on page 3-98All S&S crankcases manufactured after June 1, 2008 do not have caseinterlock groove and ring and do not use case alignment studs. Casemating surface is flat, and cases are aligned with alignment dowels.S&S® SPECIAL APPLICATION ALTERNATOR CRANKCASES FOR 1984-'99 BIG TWINCrankcase Style Bore Deck Height Natural MSRPWBlack MSRPPolished1992-'99* 4"31-0047 USA TÜV 2 5 $1,384.95 31-0051 USA TÜV 2 5 $1,509.95 31-0067 USA TÜV 2 56.000"1984 -'91 4 1/8" 31-0033 USA TÜV 3 6 $1,429.95 31-0037 USA TÜV 3 6 $1,554.95 31-0039 USA TÜV 3 6Special Order Specify Specify 31-0015** Call for Pricing 31-0015** Call for Pricing 31-0015*** 1992-'99 style oil pump, machined for 1984-'99 alloy primary, machined for stock or S&S EFI crank position sensor. Stock diameter only.** Special Order: Download the Special Order Form at sscycle.com/soformsMSRP$1,884.95$1,929.95Call for PricingPERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-27

1984-1999 BIG TWINSS&S ®Replacement Flywheels for V-Series enginesThese flywheel assemblies are replacement service parts for complete S&S engines.Although S&S flywheel assemblies can be rebuilt, and S&S does offer a remanufacturingservice because a replacement is sometimes the most economical choice. Replacementflywheel assemblies have no options and are set up exactly like the flywheel assembliesused in current production engines. If flywheels are required for a different application,they can be special ordered.Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999PERFORMANCEPARTSParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Trying to identify an S&S® Flywheel?See Flywheel I.D. Chart in the Replacement Parts section page 12-2.REPLACEMENT FLYWHEEL ASSEMBLIES FOR S&S V-SERIES ENGINESEngine Stroke Diameter Part No.V124* 45/8" 81/4" 32-2234 USA TÜV 3 6 $1,134.95V117* 43/8" 81/4" 32-2233$1,134.95V113 41/2" 81/2" 32-2149$1,134.95V113 (IST)* 41/2" 81/2" 32-2164$1,134.95V111* 41/8" 81/4" 32-2232$1,134.95V107T* 41/4" 81/2" 32-2163$1,134.95V98 45/8" 81/2" 32-2230$1,134.95V96 (IST)* 45/8" 81/2" 32-2146$1,134.95V80 41/4" 81/2" 32-2239$1,134.95Special Order Specify Specify 32-2158**Call for Pricing* Left side flywheel is notched for crank position sensor.** Use this special order part number to order flywheels assembled or unassembled, balanced or unbalanced, porkchop or with welded shafts. Downloadthe Special Order Form at sscycle.com/soformsAny Job is easy with the right toolsS&S Flywheel Balancing Kits, see page 9-2.Flywheel Assembly Fixture and Truing Spanner, see page 9-4.MSRPParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyNOTEIMPORTANT: 1977-’89 style pinion gears, spacers, and nuts are required when installing S&S flywheel assemblies. For installation in 1990-’99 or scratch built engines,order S&S Pinion Shaft Conversion Kit 33-4148.OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-29

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012PINION SHAFT ASSEMBLIESUsing the latest computerized manufacturing technology replacement S&S mainshafts areconstructed from the finest materials available. Shafts are 100% inspected for dimensional accuracyand then packaged with an appropriate mainshaft nut and matching key. The combination of correctparts and superior quality consistently ensures a minimum of installation and performance problems.1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTSFITMENT• 1984-’99 big twinsFEATURES AND BENEFITS• Tapers and bearing surfaces are concentric with each other to within 0.0003" or lessmaking truing easy and improving engine life and performance• Improved thread design increases strength• Sprocket shafts have special keyed 6° large diameter taper that provides more contact area,increasing strengthKIT CONTENTS• All shaft assemblies come complete with matching nuts and keys33-202733-2040Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-30S&S® PINION SHAFTS FOR 1984-'99 BIG TWIN ENGINESSpecificationsPinion Shaft KitYear Crankcase Type Flywheel TypeStandard MSRP +0.001"1984-'99Stock, S&S Super Stock®S&S SA BT Cases(+.250" LONGER)1984-'86 Stock,S&S BL, SM33-2027 $129.95 33-2028S&S SL 33-2040 $129.95 –S&S SG 33-2047 $138.95 –Pinion shaft kit includes pinion shaft assembly, pinion shaft nut, key, pinion and oil pump drive key.S&S® PINION SHAFTS FOR 1984-'99 BIG TWIN ENGINESReplacement PartsYear Crankcase Type Flywheel Type Description Part No.Nut 33-2034Key (H-D® #11218)50-8222-S1984-'99Stock, S&S Super Stock®S&S SA BT Cases(+.250" LONGER)1984-'86 Stock,S&S BL, SMS&S SLS&S SGOrder toll free 866-244-2673MSRP$182.95––No Hole 50-8314Metering Plug 0.0625" Hole 50-83160.0925" Hole 50-8317Pinion & Oil Pump Drive Key 50-8221-SNut 33-2034Key (H-D® #11218)50-8222-SNo Hole 50-8314Metering Plug 0.0625" Hole 50-83160.0925" Hole 50-8317Pinion & Oil Pump Drive Key 50-8221-SNut –Key –No Hole –Metering Plug 0.0625" Hole –0.0925" Hole –Pinion & Oil Pump Drive Key –MSRP$8.85$1.45$1.65$3.85$2.20$2.05$8.85$1.45$1.65$3.85$2.20$2.05––––––NOTES33-2047We recommend and sell only the pre-1990 big twin shaft. Since the S&S pinionshafts are of the earlier design, they willnot accept the late style stock piniongear, oil pump drive gear, gear spacerand pinion gear nut – to make it easierto install S&S flywheels.1989-’99 big twin engines: S&S offers aconversion package consisting of earlierstyle pinion gear, spacer, nut, and oilpump drive gear to fit the S&S pinionshaft. S&S offers pinion and oil pumpdrive gears to fit the S&S pinion shaftfor Harley-Davidson® Sportster® models.All reference to H-D® part numbers isfor identification purposes only. We inno way are implying that any of S&S®Cycle’s products are original equipmentparts or that they are equivalent to thecorresponding H-D part number shown.

1984-1999 BIG TWINSS&S ®Sprocket Shaft ASSEMBLIESS&S sprocket shafts are manufactured using the latest computerized manufacturing technology.S&S replacement mainshafts are machined from the finest materials available, and are 100%inspected for dimensional accuracy. S&S sprocket shafts come with an appropriate mainshaft nut(if required) and matching flywheel key. The combination of all required parts and "top shelf"quality, consistently ensures a minimum of installation and performance problems.FITMENT• 1984-’99 big twinsFEATURES AND BENEFITS• Tapers and bearing surfaces are concentric with each other to within 0.0003" or less makingtruing easy and improving engine life and performance• Improved thread design increases strength• Tapered sprocket shafts have special keyed 6° large diameter taper that provides morecontact area, increasing strength• Pressed-in sprocket shafts provide high strength crank assembly and eliminates crankpin nutclearance problemsKIT CONTENTS• All shaft assemblies come with matching nut and keyTapered Sprocket Shaft For 1984-’99 Big TwinSFitmentPart No.MSRPS&S SE or SL flywheels only(includes nut and key)33-2004$108.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Any Job is easy with the right toolsS&S Sprocket Shaft Bearing and Seal Installation Tool, see page 9-5.Press-In 1.250" Sprocket Shaft For 1984-’99 Big TwinSFitmentPart No.MSRPS&S SGX, SF and SM flywheels only(includes key)33-2009$108.95Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-31

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012CONNECTING ROD ASSEMBLIESThese connecting rod assemblies are more than tough. Replaceable lower bearing races, abetter oiling crankpin, and additional rod-to-rod clearance create perfect conditions for a bigbore kit or longer stroke flywheels.1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyPERFORMANCEPARTSFITMENT• 1984–‘99 big twinsFEATURES AND BENEFITS• Heat treated to provide superior strength, hardness, and fatigue resistance• Heavy duty rods are forged from 4140 chromoly steel• Supreme rods are forged from 4340 aircraft grade chromoly steel• Bearing clearance is pre-fit so rods come ready to install• Crankpins have two oil distribution holes located between the roller bearing paths forcontinuous oil distribution to the bearing• Thrust faces on crankpin end of rear rod are grooved to distribute oil and help maintainlubrication between the rod and flywheel thrust face• Designed with additional rod-to-rod clearance to accommodate strokes up to andincluding 5"OPTIONSHeavy Duty Connecting RodsS&S heavy duty connecting rods are recommended for stock rebuilds and high performancestreet engines. The upper rod area where the rod beam meets the wristpin boss is blendedtogether with a large, smooth radius that evenly distributes the stress load on the rod, and thesmall ends of the rods are fully machined for increased strength and uniform material thicknessaround the wristpin. The machining process also keeps the weight difference between the smallend weights of each rod to a minimum – allowing for the closest possible balancing job and asmoother running engine.Supreme Connecting RodsOriginally developed for nitro burning engines. Supreme rods offer tremendous strength forracing and other demanding applications.KIT CONTENTS• Nuts (if required)• Front and rear connecting rods• Crankpin with end plugs• Bearings and retainersS&S® CONNECTING RODSYear Rod Type Bearing Cage Type Wristpin Diameter Rod Length Part No.1984-'99Note: All pistons for 1984-'99 big twin engines use .792" wristpinsNOTES34-7214This special connecting rods set contains a stock style stepped crankpin for use withstock 1936-’52 OHV flywheels.S&S rods with their beefier than stock construction are slightly heavierthan stock connecting rods. Therefore, rebalancing the flywheels isrecommended when S&S rods are used in stock replacement applications.We realize that rebalancing is an inconvenience, but we did not wantto sacrifice rod strength. In addition, given the variations in stockand aftermarket components available to engine builders, flywheelrebalancing is a desirable step in any major engine overhaul.To aid shops and engine builders perform the rebalancing procedure, S&Shas developed and offers a complete flywheel rebalancing kit. See Section8: Tools and Shop Supplies on page 9-2.All reference to H-D® part numbers is for identification purposes only.We in no way are implying that any of S&S® Cycle’s products are originalequipment parts or that they are equivalent to the corresponding H-D partnumber shown.Supreme Steel .792" 7.440" 34-7214Heavy Duty Steel .792" 7.440"34-7013(H-D® #24281-83, 24281-80)MSRP$482.95$399.95OEM Cross ReferenceAppendix & Index3-32Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Connecting Rod Replacement Partsfor Big Twin EnginesS&S offers crankpins, rod bearings, races, and bushings to rebuild S&S connecting rods. Partsfor 1941-’99 big twin connecting rods may also be used to rebuild stock connecting rods.Rebuild Parts For S&S® Connecting RodsFor 1941-'99 Big TwinSDescriptionPart No.Steel Cage & Bearing Set 34-4010(H-D® #24346-87A, 24385-40B)Front Rod Race 34-4005(H-D® #24356-36A)Rear Rod Race 34-4006(H-D® #24345-36A)Wristpin Bushing 34-4007(H-D® #24334-36)Race and Bushing Set 34-4040MSRP$53.95$18.80$14.40$3.85$52.9534-4010 Replacement bearing set for 1941-’99 big twin engines.Fit S&S or stock engines.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric34-2102 Replacement crankpin assembly for late 1981-’99 big twin engines.34-4040 Race and bushing sets for 1941-’99 engines may be used to rebuild S&S orstock connecting rods.Replacement Crankpins for S&S® Connecting Rods for 1984-‘99 Big TwinModel YearDescriptionLate 1981-1999 MSRP Late 1981-1999 (Special)** MSRP 1941-Early 1981 (Special)**Standard (1.249") + 34-2102$114.95 34-2107 $114.95 34-2009(H-D® #23961-80A)+.001" (1.250") 34-2103$114.95 – – 34-2010(H-D® #23974-87)+.002" (1.251") 34-2105$114.95 – – –(H-D® #23975-87)+.003" (1.252") 34-2106 $114.95 – – –Crankpin Nut 34-2104$5.50 34-2006 $8.85 34-2006(H-D® #23969-83, 23901-81, 23967-54A)Crankpin Key50-8222-S(H-D® #11218)$1.4550-8222-S(H-D® #11218)50-8223-SAll replacement crankpins include crankpin nuts and key.** S&S Retro engines with 1984-’99 style top end.+ Dimensions shown are nominal. Crankpins must be measured prior to final honing of bearing races to ensure proper clearance. (Inquire about S&S flywheel rebuild program if adequate measurement equipment is not available.)All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.$1.45MSRP$114.95$114.95Visit us at www.sscycle.com––$8.85$1.20RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-33

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSHIGH VOLUME HIGH PRESSURE (HVHP) BILLET OIL PUMPSOriginally designed for S&S 41/8" bore V-Series engines with piston oiler jets, these highvolume high pressure oil pumps also work well in stock Harley-Davidson® Evolution® enginesand S&S V-Series engines.Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsPERFORMANCEPARTSFITMENT• 1984-’99 big twins• S&S V-Series enginesFEATURES AND BENEFITS• No thicker than a stock pump• Gears with fewer, but larger teeth provide increased oil volume for both supply and returnsides of the pump• Supply gears are 9% wider than stock and standard S&S oil pumps• 28% wider than stock return gears ensure proper crankcase scavenging, reduce drag on theflywheels, and eliminate oil carryover• Increased scavenging capacity results in:• Less oil in the crankcase• Less oil carryover• Equipped with a stock length oil pump drive shaftOPTIONSPump Only Kits:• Paper gaskets• Complete oil pump assembly• Oil pump driveshaft• Miscellaneous hose fittings and plugs• Mounting hardwarePump And Gear Kits:• For stock 1984-'86 engines or engines with S&S flywheel assemblies• Everything in the "pump only" kits• Oil pump drive shaft gear• Oil pump pinion shaft gear• Steel breather gear and shim kitREPLACEMENT Parts on page 3-105Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-34S&S® HIGH VOLUME HIGH PRESSURE OIL PUMP KITSFOR 1984-'99 BIG TWINSYear Group Cover Type Pump Only Kit MSRP Pump w/ Gear Kit*1984-'91 Universal 31-6214 $399.95 31-63071992-'99Universal 31-6208 USA TÜV 2,3 5,6 $399.95 31-6302Standard 31-6209 $399.95 31-6298*Pinion shaft gears included in these kits fit stock 1984-’86 pinion gears and S&S pinion shafts for 1984-’99. Will not fit stock 1987-’99 straight pinion shafts.Standard style covers have feed and return holes in the stock locations. The universal cover has a number of oil feed and return options, allowing maximum flexibilityfor customized applications.Order toll free 866-244-2673MSRP$521.95$521.95$521.95The new gear tooth profile and the extragear width of the HVHP oil pump worktogether to maintain higher oil pressureand to scavenge additional oil from thecrankcase.

1984-1999 BIG TWINSS&S®STANDARD BILLET OIL PUMPSIntended as a direct replacement, S&S standard oil pumps are strictly bolt-on. They can beput on when the engine is in the chassis, and require no crankcase modifications to install.FITMENT• 1984-’99 big twinsFEATURES AND BENEFITS• Machined with an oil pressure relief bleed off valve to maintain consistent oil pressure fromthe time the engine is started to the time it’s shut off• Oil pressure regulation bypass route allows excess oil not used by the engine to returndirectly to the supply side of the pump, reducing foaming and cavitation• No thicker than a stock pump• Increased scavenging capacity results in:• Less oil in the crankcase• Less oil carryover• Equipped with a stock length oil pump drive shaftPERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012OPTIONSPump Only Kits• Paper gaskets• Complete oil pump assembly• Oil pump driveshaft• Miscellaneous hose fittings and plugs• Mounting hardwarePump And Gear Kits• For stock 1984-'86 engines or engines with S&S flywheel assemblies.• Everything in the "pump only" kits• Oil pump drive shaft gear• Oil pump pinion shaft gear• Steel breather gear and shim kitS&S® OIL PUMP KITS FOR 1984-99 BIG TWINSYearCoverTypePump Only Kit MSRP Pump & Gear Kits1984-'91 Universal 31-6203 USA *31-6295 USA$327.95MSRP$455.95Standard 31-6206 USA $327.95 *31-6296 USA $455.951992-'99Universal 31-6205 USA TÜV 1 4 $327.95 ––*Pinion shaft gears included in these kits fit stock 1984-’86 pinion gears and S&S pinion shafts for 1984-’99.Will not fit stock 1987-’99 straight pinion shafts.Standard style covers have feed and return holes in the stock locations. The universal cover has a number of oilfeed and return options, allowing maximum flexibility for customized applications.Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricOil hole identification for S&S Billet Oil Pumps1. Top oil return hole2. Top oil supply hole3. Oil pressure switch or gauge hole4. Lower oil supply hole5. Lower oil return hole6. Front chain oiler holeNOTEChrome Plating the Pump – It is extremely difficult to chrome plate an oilpump without getting chrome in the passageways, cavities or on themachined surfaces where the gears, check ball, and pressure valveoperates. Chrome in these areas as well as on the gasket surfaces impairsthe pumps performance by altering the operating tolerances machinedinto the parts. In addition, abrasive particles of chrome may break loosecausing damage to the pump and the engine. Because of this, S&S doesnot recommend chrome plating the pump body or cover. S&S voids itswarranty if these parts are chrome plated.31 2 631-60591936-'915 4 5 4UniversalCustom31-60601936-'91REPLACEMENT Parts on page 3-104RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-35

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTSBILLET FILTER BRACKETThis attractive polished billet oil filter mounting bracket is a perfect accessory for engine mounted oil filters.It also provides a convenient way to connect an oil cooler with a minimum of extra hose.FITMENT• 1993-’99 big twins w/ stock crankcases• S&S crankcases for 1984-’99 big twinsFeatures and benefits• Includes oil line fittings and has provisions to plumb an oil coolerS&S ®STEEL ROTARY BREATHER GEARSS&S steel breather gears are much stronger and more durable than the factory plastic ones. With better dimensionalstability at high temperatures and RPM, crankcase oil scavenging is significantly improved.FITMENT• 1984-’99 big twins1984-1999 BIG TWINS31-4105DescriptionPart No.S&S Billet Filter BracketUSA31-4105MSRP$217.95Parts forVintage Engines1926-1984FEATURES AND BENEFITS• Abrasive particles are less likely to get imbedded in a steel gear body than a plastic one• A welded-in screen prevents particles from entering the gear cavity and damaging either the gears or oil pump• Larger diameter holes means improved air flow and oil scavenging from the flywheel cavity• Improved breather window timing increases flywheel cavity vacuum and crankcase oil scavenging• Slotted scavenge hole increases breather pocket oil scavenging for less carry overParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-36OPTIONS• Available in standard and +0.030" for use in engines with damaged breather boresBREATHER GEAR KITS FOR 1984-'99 BIG TWINSYear Standard Size MSRP +.030"1984-'99 33-4250 $108.95 33-4260BREATHER Gears ONLY FOR 1984-'99 BIG TWINSYear Standard Size MSRP +.030"1984-'99 33-4241 TÜV 3(H-D® #25310-82A, 25313-77B, 25311-90)$85.95BREATHER GEAR SPACING SHIM KitDescriptionFits stock 1979-’82 and all S&S steel breather gearsIncludes one of each: .100", .110", .120", .130", .140", .150", .160", .170"Order toll free 866-244-267333-4242Part No.33-4249CRANKCASE BREATHER REED VALVES FOR 1993-'99 BIG TWINSApplication Standard Size MSRP +.030"MSRP1993-'99 31-2096 $110.95 31-2100$117.9533-4250Breather gear kits include breather gear and steel end play shim kit.BREATHER GEAR SPACING SHIMS*ThicknessPart No.+.100" 33-4200+.110" 33-4201 (H-D® #25320-79)+.120" 33-4202 (H-D® #25322-79)+.130" 33-4203 (H-D® #25320-82, 25325-79)+.140" 33-4204 (H-D® #25322-82, 25327-79)+.150" 33-4205 (H-D® #25325-82)+.160" 33-4206 (H-D® #25327-82)+.170" 33-4207* These shims must be used with steel breather gears only.S&S ®CRANKCASE BREATHER REED VALVESFor large displacement enginesHow Do They Work?The functional part of S&S crankcase breather reed valves consists of steel reeds that are normally in the closed position. When thepistons travel downward in the cylinders, pressure in the crankcase below the pistons increases. This pressure causes the reeds to open,allowing the air and oil mist in the crankcase to escape into the cam chest. When the pistons change direction and begin traveling backupward in the cylinders, a vacuum is created in the crankcase. The vacuum causes the reeds to close, preventing air from entering thecrankcase. The effect is that a slight vacuum is maintained in the crankcase, and oil scavenging is greatly improved.MSRP$21.95OPTIONS• Available in standard size or +.030" for use in engines with damaged breather boresMSRP$108.95MSRP$85.95NOTEMSRP$3.75$3.75$3.75$3.10$3.75$3.75$3.75$2.60The crankcase reed valve should not be used in 1984 to 1992crankcase breathing engines. It is only intended for head breathingapplications.

1984-1999 BIG TWINSS&S® Step 2: Camshafts and PushrodsCAMSHAFTSWith the exception of the bolt-in 508 and 510V camshafts, S&S cams are high lift anddesigned to take advantage of the extra flow of ported stock heads or S&S Super Stock®heads. Due to the high lift of these cams, S&S adjustable pushrods and high performancevalve springs are recommended.FITMENT• 1984–’99 big twinsRECOMMENDED APPLICATIONS FOR S&S CAMS508: Bolt-in cam intended for stock engines with less than 10:1 compression ratio. Quietvalvetrain with excellent low/mid range torque for touring and 2 up riding.510V: Bolt-in cam that works well with stock or ported heads. Improved ramp design results inlow valve train noise. Meant for engines up to 96" and 10:1 compression ratio. 3000-5000 rpm.520: A replacement part for S&S emissions certified engines, this is a short duration emissionscam with very little overlap to reduce emissions of unburned hydrocarbons. Requires high liftsprings and normal clearance checks. 1000-4500 rpm (80"-96").546: A replacement part for S&S emissions certified engines, this is a short duration emissionscam with very little overlap to reduce emissions of unburned hydrocarbons. Requires high liftsprings and normal clearance checks. 1000-4000 rpm (111"-124").561: For 80"–96" engines at 9.5:1–10.5:1 compression ratio. Provides strong midrange power.3000-5500 rpm.585V: A versatile cam for 80" to 96" engines with 10:1-10.5:1 compression, and larger engineswith 9.5:1-10:1 compression ratios. 3500-6000 rpm.600: An exceptional cam in any large displacement engine with 9.5:1 to 10.5:1 compression.3500-6000 rpm.631: For high rpm applications, an excellent choice for all street and racing engines with 11:1 andhigher compression ratios. Great performance cam, but expect more "wear and tear" on valve traincomponents. Valve spring spacing and other normal clearancing checks required. 4500-6500 rpm.640: For large displacement motors with compression ratios of 10.5 - 11.5:1, or smaller motorswith 11:1-12:1 compression ratio. Does not require as much compression as the 631 and provides amore linear power delivery. 3000-6000 rpm.675: Designed for use with S&S special application cylinder heads, but can be used with othercylinder heads with appropriate valve springs. Intended for large displacement competition engines of120 cubic inches or more, and 11:1 or greater compression. 4500-6500 rpm.NOTES&S can do a special order cam. Contact your S&S Customer Service Representativefor more information.9080706050403020Dyno ComparisonStock H-D® Evolution® 80” Engine with Stock Cam vs S&S 508 Cam & S&S 510 CamS&S 510 CamPeak Corrected HP 72.6Peak Corrected Torque 76.233-5124S&S 508 CamPeak Corrected HP 66.0Peak Corrected Torque 75.9Stock CamPeak Corrected HP 67.7Peak Corrected Torque 70.92000 2500 3000 3500 4000 4500 5000 5500EngSpd RPMS&S® CAMS FOR 1984-'99 BIG TWIN ENGINESCam NamePart No.508 330-0093510V 33-5124520 33-5073 USA 1,2 TÜV 4,5546 33-5072 USA TÜV 3 6561 33-5076585V 33-5109600 33-5058631 33-5080640 33-5108675 33-5133MSRP$149.95$149.95$189.95$189.95$189.95$189.95$189.95$189.95$189.95$189.95Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsS&S cam specifications for 1984 - '99 Big twin enginesCam NameValve Timing Open/CloseValve DurationLift @ TDCSpringValveTappet TypeIntakeExhaustSpacingIntake Exhaust Lift Intake ExhaustRequiredOpen BTDC/Close ABDC Open BBDC/Close ATDCRequired508 11°/25° 50°/5° 217° 235° .508" .141" .110" No Hydraulic510V 20°/38° 52°/20° 238° 252° .510" .187" .178" No Hydraulic520 0°/40° 50°/2° 220° 232° .520" .086" .094" Yes Hydraulic546 5°/55° 52°/5° 240° 237° .546" .126" .106" Yes Hydraulic561 32°/40° 50°/26° 252° 256° .560" .252" .210" Yes Hydraulic585V 20°/45° 60°/20° 245° 260° .585" .186" .180" Yes Hydraulic600 20°/55° 60°/20° 255° 260° .600" .192" .184" Yes Hydraulic631 34°/61° 66°/29° 275° 275° .630" .281" .221" Yes Solid or Hydraulic640 25°/60° 65°/20° 265° 265° .640" .222" .192" Yes Hydraulic675 25°/64° 70°/25° 269° 275° .675" .235" .209" Yes HydraulicTiming designation is function of zero lash @ .053" off base circle. Lifts @ TDC are measured at the valve and are for reference only. Overlap valve lifts must be checked on assembled motors.Visit us at www.sscycle.comTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-37

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012REPLACEMENT PINION GEARSHigh quality S&S pinion gears are carefully machined, heat treated and then finish ground. S&S colorcodes match Harley-Davidson® color codes so that replacement is easy. Just pick the appropriate colorS&S gear that matches the color on the damaged stock gear. (see notes)1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012PERFORMANCEPARTSNOTESFITMENT• 1984-’89 big twins• 1990-'99 engines with S&S flywheel assembly33-4145S&S® 1984-'89 BIG TWIN STYLE PINION GEAR SELECTION CHARTColor Code Size H-D® Part No. S&S Part No.Orange(H-D® #24040-78)33-4141 USAWhite Biggest(H-D® #24041-78) 33-4142 USAYellow (H-D® #24042-78) 33-4143 USA USA TÜV 3 6Red(H-D® #24043-78) 33-4144 USA USA TÜV 1 4,5Blue Average(H-D® #24044-78) 33-4145 USAGreen (H-D® #24045-78) 33-4146 USABlack Smallest (H-D® #24046-78) 33-4147 USAIf the stock gear is unmarked and the size is unknown or you are scratch building an engine and have no gear, we recommend that you order a gear in the middle ofthe size range. These sizes were used more often and should provide adequate gear clearance under most circumstances. When in doubt, use a gear from the middle tothe small side of the range, because a combination of looser fitting smaller gears is less likely to cause binding and premature wear. Consult the chart for the size andappropriate part number required. If you wish to achieve optimum cam gear to pinion gear fit, consult your factory service manual for instructions on fitting these gearsbefore making a selection. Some sizes, particularly those on and near the ends of each range, are available on a limited basis because they are the extremes.S&S® does not offer a replacement pinion shaft for 1990-’99 big twin engines that accepts a stock pinion gear, oil pump drive gear, gear spacer and pinion gear nut,because experience has shown that the design is not strong enough for performance applications. For this reason, we recommend and sell only the pre-1990 style pinionshaft for big twins. To make the change easier, S&S offers a conversion package consisting of a pinion gear, spacer, nut and oil pump drive gear for big twin engines.MSRP$83.95$83.95$83.95$83.95$83.95$83.95$83.95Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S ®PINION SHAFT GEAR KITSThese pinion shaft gear kits contain all the components that need to be installed on the pinionshaft. They are primarily intended for scratch builders and for major overhauls of existingengines. All of these pinion shaft gear kits must be used with a 24-tooth 1984-’99 styleoil pump drive gear. Kits for 1984-’89 can be used to replace the stock pinion shaft gearsin a 1990-’99 engines when installing an S&S flywheel assembly. All components are alsoavailable separately.FITMENT• 1984-’89 big twinsS&S® PINION SHAFT GEAR KITS FOR 1984-’89 BIG TWINSColor Code Size S&S Part No. MSRPYellow Biggest 33-4185$131.95Red33-4148$128.95AverageBlue 33-4181$131.95Black Smallest 33-4180$131.95Note - All S&S Pinion Shaft Gear Kits must be used with 1973-’99 style 24 tooth oil pump drive shaft gearsuch as S&S part # 33-4230. These kits when installing an S&S flywheel assembly in a 1990-’99 engine.Dealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-38Individual componentsPinion Shaft Gear Spacer ..................... USA 1,2,3 TÜV 3,4,5,633-4289Pinion Shaft Gear Nut (H-D® #24023-54) .......... USA 1,2,3 TÜV 3,4,5,633-4244Pinion Shaft Oil Pump Drive Gear–6 teeth (H-D® #26349-73, 26349-73A) ........................TÜV 333-4232Requires S&S part #33-4230 or (H-D® #26345-73) drive shaftdrive gear. Fits 1984-’89 stock and 1984-’99 S&S pinion shafts.Oil Pump Drive Gear–24 teeth (H-D® #26345-73)................................ TÜV 333-4230Requires S&S part #33-4232, part #33-4237 or(H-D® #26349-73, 26349-73A) pinion shaft drive gear.Order toll free 866-244-2673MSRP$4.40$7.20$37.95$26.9533-4244 33-423033-423233-4289All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.

1984-1999 BIG TWINSS&S ®BILLET GEARCOVERSWhether you are building an engine from scratch or customizing your present engine, these polished and chrome billetgearcovers will make people take notice. In spite of their simple, elegant design, they are tough as nails. Machined fromhigh quality solid billet aluminum, these covers are much more dimensionally precise than even the best cast parts.Parts forTwin Cam 96 /103 2007-2012FITMENT• 1984–’99 big twins with standard ignitionKIT CONTENTS• Billet gearcover• Gaskets• Mounting hardware• InstructionsS&S® BILLET GEARCOVERS AND IGNITION COVERSApplication Finish Part No.1993-'99 1 Polished 31-0336USAPolished 31-03351984-'92 USA TÜV 2 1,2,3 4,5,6 $449.95Chrome Plated 106-4211$479.951Engines use cylinder heads to vent crankcase, cover machined for larger stock pinion gear nut.2Gearcover has internal breather passage that is used to vent crankcase.S&S ®CAST GEARCOVERSAn economical alternative to our billet covers, S&S cast gearcovers are functional and attractive.FITMENT• 1984–’99 big twinsMSRP$449.9531-0336S&S "cone" style gearcovers for 1984-'99 big twins accept allelectronic ignition systems or points with mechanical advance.REPLACEMENT Parts on page 3-103PERFORMANCEPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012OPTIONS• Flangeless in Natural or Wrinkle Black (WBlack) finish• Flanged with a chromed billet aluminum coverFEATURES• Machined from tough 356-T6 aluminum castings – the same material used to make S&S crankcases• Inner cast aluminum cover and a decorative bolt-on outer cover• Both versions will accept either points or electronic ignition systemsKIT CONTENTS• Mounting hardware• Cast gearcover and gasketsREPLACEMENT Parts on page 3-103S&S®IGNITION COVERSIf size matters, then you ought to brag about it! These chromeplated billet ignition covers let the world know what you have.FITMENT• S&S engines with "cone" style gearcoversS&S® IGNITION COVERDescriptionPart No.Chrome 31-033231-0332MSRP$55.95S&S® Cast GEARCOVERS AND IGNITION COVERSApplication31-0204FinishBillet OuterCoverFlangelessTall1993-'99 1 Natural 31-0243 $315.95 31-0204Natural 31-0209 $315.95 31-02031984-'92 2 WBlack – – 31-02991Engines use cylinder heads to vent crankcase, cover machined for larger stock pinion gear nut.2Gearcover has internal breather passage that is used to vent crankcase.106-3903MSRPMSRP$166.95$166.95$191.95S&S® DISPLACEMENT IGNITION COVERSApplication ChromeMSRP93" 106-3899 $61.9596" 106-3900 $61.95100" 106-3901 $61.95107" 106-3902 $61.95113" 106-3903 $61.95124" 106-3904 $61.95Visit us at www.sscycle.comParts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-39

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999PERFORMANCEPARTS1984-1999 BIG TWINS4-1/8" BORE REPLACEMENT CYLINDERS AND PISTONSMade to replace the cylinders and pistons in S&S 41/8" bore V-Series engines.FITMENT• S&S V111, V117, V124 enginesOPTIONS• Natural, Wrinkle Black (WBlack) powdercoat, or polished finishSpecial Order OPTIONS• Diamond cut, full polished and naturalParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S® 41/8" BORE CYLINDERS/PISTONS kit SPecificationsFOR 1984-'99 BIG TWINSDisplacement Stroke Cylinder Length Deck HeightCompressionRatio111" 41/8" 4.764"9.7:1117" 43/8" 4.889" 1.050"10.2:1124" 45/8" 5.014" 10.8:1910-0267S e e p a g e x -x x f o r d e t a il sNCYLINDER DESIGParts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S® 41/8" BORE CYLINDERS WITHOUT PISTONS FOR 1984-'99 BIG TWINSDisplacement DescriptionCylinders OnlyCylinder Only (Set)Natural MSRP WBlack MSRP Polished MSRP Natural MSRP WBlack MSRP Polished111"Front 910-0285 $332.95 – – 910-0247 $467.95Rear 910-0286 $332.95 – – 910-0248 $467.95910-0284 $554.95 – – 910-0246117"Front 910-0268 $332.95 910-0263 $386.95 910-0288 $467.95Rear 910-0269 $332.95 910-0262 $386.95 910-0289 $467.95910-0267 $554.95 910-0261 $644.95 910-0287124"Front 910-0271 $332.95 910-0260 $386.95 910-0274 $467.95Rear 910-0272 $332.95 910-0259 $386.95 910-0275 $467.95910-0270 $554.95 910-0258 $644.95 910-0273FrontCall forCall forCall forCall forCall forSpecial Order91-7504* 91-7504* 91-7504* 91-7504* 91-7504* 91-7504*RearPricingPricingPricingPricingPricing*Special Order: Download the Special Order Form at sscycle.com/soformsMSRP$779.95$779.95$779.95Call forPricingDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-40S&S® 41/8" BORE CYLINDERS WITH PistonS Kit FOR 1984-'99 BIG TWINSDisplacementCylinders w/Pistons (Set)Natural MSRP WBlack MSRP Polished111" 910-0219 $947.95 – ––117" 910-0290 $947.95 910-0225 $1,039.95 910-0228124" 910-0229 $947.95 910-0224 $1,039.95 910-0230Special Order 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504*Cylinder w/ piston kits include fitted pistons and cylinders, head gaskets, base, and exhaust gaskets.*Special Order: Download the Special Order Form at sscycle.com/soformsOrder toll free 866-244-2673MSRP–$1,174.95$1,174.95Call for Pricing

1984-1999 BIG TWINSS&S® 41/8" BORE Forged Piston KitsDisplacementOversizeStandard MSRP +.010" MSRP +.020" MSRP +.030"111" 92-1560 $387.95 92-1561 $387.95 92-1562 $387.95 92-1563117" 92-1550 $387.95 92-1551 $387.95 92-1552 $387.95 92-1553124" 92-1556 $387.95 92-1557 $387.95 92-1558 $387.95 92-1559Piston kits include set of pistons, rings, wristpins, and clips.Replacement moly faced piston ringsFor 41/8" BORE Forged PistonsOversizePart No.MSRPStandard 94-1400X$38.95+.010" 94-1401X$38.95+.020" 94-1402X$38.95+.030" 94-1403X$38.9592-1550 Series PistonMSRP$387.95$387.95$387.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984NOTES&S 41/8" pistons are machined to such close tolerances that it is not necessary to measure the piston. Additionally, the low friction coating on the piston skirt makestaking measurements very difficult. Therefore, hone cylinders to nominal diameter +/- 0.0005" for correct clearance.Parts forX-Wedge®2007-2012GASKETS & DOWELSDescriptionHead GasketBase GasketExhaust Gasket(H-D® #65324-83A, 65324-83B)Cylinder Dowel(H-D® #16595-99A)Part No.each 93-1047-S10 pack 93-1073each 93-1048-S10 pack 93-1074each 106-502910 pack 93-1072each 50-81774 pack 50-8177-4MSRP$10.45$94.95$5.25$47.95$4.50$40.95$2.15$7.8593-1047-SParts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesREplacement Piston Wristpins & KeepersDescriptionPart No.Wristpin - .927" x 2.825" longUSA 3TÜV 1,6,7 94-9277each 94-9278-SKeeper Clip TÜV 7 (H-D® #22097-99)2 pack 94-9278-24 pack 106-2304MSRP$14.40$2.35$4.30$4.25Dealer Services& Promo ItemsWarranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-41

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTS1984-1999 BIG TWINS4" BORE REPLACEMENT CYLINDERS AND PISTONSMade to replace the cylinders and pistons on 4" bore S&S engines.FITMENT• V100, V107, V107T, V113• Custom 116 enginesOPTIONS• Natural, Wrinkle Black (WBlack) powdercoat, or polished finishSpecial Order OPTIONS• Individual cylinders• Silver, gloss black, diamond cut, full polished and naturalS&S® 4" BORE CYLINDERS/PISTONS kit Specifications FOR 1984-'99 BIG TWINSDisplacementStrokeCylinder Piston DeckCompression RatioLength Height92cc Heads 84cc Heads100" 4" 4.745" 1.200" 9.1:1 9.6:1107" 41/4" 4.870" 1.200" 9.5:1 10.2:1113" 41/2" 4.995" 1.200" 10.1:1 10.7:191-7010Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsS&S® 4" BORE CYLINDERSWITHOUT PISTONS FOR 1984-'99 BIG TWINSDisplacementCylinders Only (F=Front or R=Rear)Cylinder Only (Set)Natural MSRP WBlack MSRP Polished MSRP Natural MSRP WBlack MSRP Polished100"91-7010F $305.9591-7062F $440.95––91-7010R $305.9591-7062R $440.9591-7010 $508.95 – – 91-7062107"91-7020F $305.95 91-7520F $359.95 91-7063F $440.9591-7020R $305.95 91-7520R $359.95 91-7063R $440.9591-7020 $508.95 91-7520 $598.95 91-7063113"91-7110F91-7064F$305.95USA 2TÜV 591-7610F $359.95$440.95USA 2TÜV 591-711091-706491-7110R91-7064RUSA$508.95 91-7610 $598.952TÜV 5USA 2TÜV 5$305.95 91-7610R $359.95$440.95USA 2TÜV USA5 2TÜV 5MSRP$733.95$733.95$733.95Tools & ShopSuppliesCall forCall forSpecial OrderCall forCall forCall for91-7504*Pricing91-7504*Pricing91-7504*Pricing91-7504*Pricing91-7504*Pricing91-7504**Special Order: Download the Special Order Form at sscycle.com/soformsIndividual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.Call forPricingDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-42S&S® 4" BORE CYLINDERS WITH PistonS Kit FOR 1984-'99 BIG TWINSDisplacementCylinders w/Pistons (Set)Natural MSRP WBlack MSRP Polished100" 91-7011 $842.95 – –91-7065107" 91-7021 $842.95 91-7521 $932.95 91-7066113" 91-7111 $842.95 91-7611 $932.95 91-7067Special Order 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504**Special Order: Download the Special Order Form at sscycle.com/soformsCylinder w/ piston kits include fitted pistons and cylinders, head gaskets, base, and exhaust gaskets.Recommended Piston Fit: Close: 0.0020" - 0.0025" Loose: 0.0032" - 0.0045"Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistonsare honed to fit the pistons included.Order toll free 866-244-2673MSRP$1,069.95$1,069.95$1,069.95Call for Pricing

1984-1999 BIG TWINSS&S® 4" BORE Forged Piston KitsDisplacementOversizeStandard MSRP +.010" MSRP +.020" MSRP +.030"Retro 100" 92-1420 $321.95 92-1421 $321.95 92-1422 $321.95 –100" 92-1400 USA TÜV 2 5$321.95 92-1401 $321.95 92-1402 $321.95 92-1403107" 92-1400 USA TÜV 2 5 $321.95 92-1401 $321.95 92-1402 $321.95 92-1403113" 92-1410 $321.95 92-1411 $321.95 92-1412 $321.95 92-1413116" 92-1420 $321.95 92-1421 $321.95 92-1422 $321.95 –Piston kits include set of pistons, rings, wristpins, and clips.MSRP–$321.95$321.95$321.95–PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Replacement moly faced piston ringsFor 4" BORE Forged PistonsOversizePart No.MSRPStandard 94-1300X$29.95+.010" 94-1301X$29.95+.020" 94-1302X$29.95+.030" 94-1303X$29.9592-1410 Series PistonParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984NOTEGASKETS & DOWELSDescriptionHead GasketBase GasketExhaust Gasket(H-D® #65324-83A, 65324-83B)Cylinder Dowel(H-D® #358, 366)For "cylinder only" kits, pistons must be measured and cylinders bored/honed accordingly. Recommended fit: Close: .002-.0025 Loose: .0037-.0045Part No.each 93-1040-S10 pack 93-1071each 93-1031-S10 pack 93-1067each 106-502910 pack 93-1072each 50-80222 pack 50-8022-2MSRP$7.35$66.95$4.30$38.95$4.50$40.95$2.35$4.2593-1040-SParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesREplacement Piston Wristpins & KeepersDescriptionPart No.Wristpin - .792" x 2.825" longUSA 1,2TÜV 4,5 94-9256each 94-9254-SKeeper Clip (H-D® #22589-83A, 22589-83B) 2 pack 94-9254-24 pack 94-9254MSRP$14.40$1.00$1.50$2.95Dealer Services& Promo ItemsWarranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-43

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-20061984-1999 BIG TWINS3-5/8" BORE REPLACEMENT CYLINDERS AND PISTONSFITMENT• 1984-’99 big twins• S&S V-Series 35/8" bore enginesFEATURES AND BENEFITS• S&S cylinders provide consistent performance and reliability• Low silicon forged piston allow closer fit, quiet operation, and long engine lifeParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTSOPTIONS• Natural or Wrinkle Black (WBlack) powdercoat finish• Flat topped pistons for stock style heads• Domed pistons for S&S Super Stock® stock headsSpecial Order OPTIONS• Diamond cut, full polished and natural91-7700Parts forVintage Engines1926-1984NOTEStock crankcases must be machined to accommodate the large spigotdiameter of 35/8" bore cylinders.92-1060 Series PistonParts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsParts forX-Wedge®2007-2012Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-44S&S® 35/8" BORE CYLINDERS/PISTONS kit Specifications FOR 1984-'99 BIG TWINSCompression RatioDisplacementStrokeCylinder Piston DeckS&S Super Stock® HeadsLength Height Stock HeadsS&S® 35/8" BORE Cylinders WITHOUT PISTONS FOR 1984-'99 BIG TWINSCylinder OnlyDisplacement(F=Front or R=Rear)Cylinders Only (Set)Natural MSRP WBlack MSRP Natural MSRP WBlack88"91-7000F$305.95 91-7500F$359.9591-7000R$305.95 91-7500R$359.9591-7000 $305.95 91-750093"91-7100F$305.95 91-7600F$359.9591-7100R$305.95 91-7600R$359.9591-7100 $508.95 91-7600Order toll free 866-244-267391-7700F USA 1 TÜV 491-7700R USA 1 TÜV 4Standard Compression Intermediate Compression High Compression88" 41/4" 5.375" 1.200" 9:1 9.4:1 10.2:1 12.2:193" 41/2" 5.500" 1.200" 9.5:1 9.9:1 10.7:1 12.9:196" 45/8" 5.565" 1.200" 9.75:1 10.2:1 11:1 13.2:198" 43/4"* 5.625" 1.200" 10:1 10.4:1 11.3:1 13.6:1103" 5"* 5.750" 1.200" 10.5:1 10.9:1 11.8:1 14.2:1*Small Diameter Flywheels$305.95$305.95$359.95$359.9596" 91-7200F USA TÜV 1 491-7200R USA TÜV 1 491-7200 USA TÜV 1 4 $508.95 91-7700 USA TÜV 1 4 $598.9598"*91-7300F$305.9591-7300R$305.95– –91-7300 $508.95 ––103"* –91-7900F–$359.9591-7900R$359.95– –91-7900$598.95Special Order 91-7504** Call for Pricing 91-7504** Call for Pricing 91-7504** Call for Pricing 91-7504**Call for PricingCylinders include dowel pins.*Small Diameter Flywheels Recommended Piston Fit: Close: 0.0015"-0.0020" Loose: 0.0035"-0.0040" **Special Order: Download the Special Order Form at sscycle.com/soformsIndividual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.MSRP$598.95$598.95

1984-1999 BIG TWINSS&S® 35/8" BORE CYLINDERS with PISTONS Kit FOR 1984-'99 BIG TWINSStock Heads (Flat Topped Pistons)S&S Super Stock® HeadsDisplacementCylinders w/ Pistons Cylinders w/ Standard Compression Pistons Cylinders w/ IntermediateCompression PistonsNatural MSRP WBlack MSRP Natural MSRP WBlack MSRP Polished MSRP Natural MSRP WBlack MSRP88" 91-7002 $842.95 91-7502 $932.95 91-7009 $842.95 91-7509 $932.95 – – 91-7052 $842.95 91-7552 $932.9593" 91-7102 $842.95 91-7602 $932.95 91-7107 $842.95 – – – – – – ––96" 91-7202 $842.95 91-7702 $932.95 91-7207 TÜV 4$842.95 91-7707 $932.95 91-7152 $1,069.95 91-7054 $842.95 91-7554 $932.9598"* 91-7302 $842.95 91-7802 $932.95 – – – – – – – – ––103"* – – – – 91-7407 $842.95 – – – – – – ––*Small Diameter FlywheelsCylinder w/ piston kits include fitted pistons and cylinders, head gaskets, base, and exhaust gaskets. Recommended Piston Fit: Close: 0.0023"-0.0025" Loose: 0.0035"-0.0045"Individual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.Forged 35/8" BORE Flat topped Piston Kits for Stock style headsDisplacement Standard MSRP +.010" MSRP +.020" MSRP +.030" MSRP +.040" MSRP +.050" MSRP +.060"88", 93”, 98”* 92-1900 $299.95 92-1901 $299.95 92-1902 $299.95 92-1903 $299.95 92-1904 $299.95 – – 92-190696" 92-1930 $299.95 92-1931 $299.95 92-1932 $299.95 92-1933 $299.95 92-1934 $290.95 92-1935 $299.95 92-1936103"* 92-1940 92-1941 92-1942 92-1943 92-1944 – –$299.95$299.95*Small Diameter Flywheels Recommended Piston Fit: Close: 0.0015"-0.0020" Loose: 0.0035"-0.0040" Piston kits include set of pistons, rings, wristpins, and clips.S&S® 35/8" BORE STANDARD COMPRESSION PISTON Kits FOR S&S SUPER STOCK® HEADSDisplacement Standard MSRP +.010" MSRP +.020" MSRP +.030" MSRP +.040" MSRP +.060"88", 93", 96" 92-1060 USA TÜV 1 4 $343.95 92-1061 $343.95 92-1062 $343.95 92-1063 $343.95 92-1064 $343.95 –98"* 92-1070 $333.95 92-1071 $333.95 92-1072 $343.95 92-1073 $343.95 92-1074 $343.95 92-1076103"* 92-1080 $332.95 92-1081 $333.95 92-1082 $333.95 92-1083 $343.95 92-1084 $343.95 92-1086S&S® 35/8" BORE INTERMEDIATE COMPRESSION PISTON Kits FOR S&S SUPER STOCK® HEADS88”, 93”, 96”, 98”* 92-1110 $376.95 92-1111 $376.95 92-1112 $376.95 – – 92-1114 $376.95 –103"* 92-1120 $376.95 92-1121 $376.95 92-1122 $376.95 92-1123 $376.95 92-1124 $376.95 –S&S® 35/8" BORE HIGH COMPRESSION PISTON Kits FOR S&S SUPER STOCK® HEADS88”, 93”, 96”, 98”* – – 92-1101 $369.95 92-1102 $369.95 92-1103 $369.95 92-1104 $369.95 92-1106103"* 92-1130 $376.95 92-1131 $376.95 92-1132 $376.95 92-1133 $376.95 92-1134 $376.95 –*Small Diameter Flywheels Piston kits include set of pistons, rings, wristpins, and clips. Recommended Piston Fit: Close: 0.0023"-0.0025" Loose: 0.0035"-0.0045"Replacement moly faced piston rings For 35/8" BORE PistonsStandard MSRP +.010" MSRP +.020" MSRP +.030" MSRP +.040" MSRP +.050" MSRP +.060"94-1210X TÜV 4$29.95 94-1211X $29.95 94-1212X $29.95 94-1213X $29.95 94-1214X $29.95 – – 94-1216XREplacement Piston Wristpins & KeepersDescriptionPart No.Wristpin - .792" x 2.825" longUSA 1,2TÜV 4,5 94-9256each 94-9254-SKeeper Clip (H-D® #22589-83A, 22589-83B) 2 pack 94-9254-24 pack 94-9254MSRP$14.40$1.00$1.50$2.95$299.95GASKETS & DOWELSDescriptionHead GasketBase GasketExhaust Gasket(H-D® #65324-83A, 65324-83B)Cylinder Dowel(H-D® #16573-83, 16574-99A, 16573-83A)Part No.each 93-1037-S10 pack 93-1052each 93-1033-S10 pack 93-1064each 106-502910 pack 93-1072each 50-802310 pack 50-8109All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.$299.95$299.95MSRP$29.95Visit us at www.sscycle.com–MSRP–$322.95$343.95––$369.95–MSRP$7.35$66.95$3.75$33.95$4.50$40.95$1.60$14.50MSRP$299.95$299.95–PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-45

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINS3-1/2" BORE REPLACEMENT CYLINDERS AND PISTONSfor stock,S&S performance and Super Stock ® headsOn top of being constructed from superior materials, S&S replacement cylinders have thicker castings,larger cooling fins, and better wear resistance than stock cylinders.Parts forTwin Cam 88 ®1999-2006In addition to being constructed from superior materials, S&S replacement cylinders havethicker critical sections, larger cooling fins, and better wear resistance than stock cylinders. S&S 31/2"bore pistons are available for stock, S&S Performance Replacement, and Super Stock® cylinder heads.Parts forEvolution ®1984-1999PERFORMANCEPARTSCast Stock 80" Replacement PistonsThese economical cast pistons are ideal for stock rebuilds of 1984-'99 Harley-Davidson® Evolution®big twin engines. These flat topped pistons are compatible with stock or S&S PerformanceReplacement cylinder heads.Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012FITMENT• 1984-’99 big twinsFEATURES AND BENEFITS• S&S cylinders provide dependable performance and reliability• Super Stock® pistons for 80" engines can be used with stock 80" flywheels without rebalancingOPTIONS• Natural or Wrinkle Black (WBlack) powdercoat finish• Compression ratio in Super Stock pistonsSpecial Order OPTIONS• Natural, Wrinkle Black (WBlack) powdercoat, full polished and diamond cut finishes920-0015These cast pistons are idealfor stock rebuilds.See Chart for part numbers91-7210Parts forVictory®, Off-road& MetricNOTEFor ‘cylinder only’ kits, pistons must be measured and cylinders bored/honed accordingly.RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-46S&S® 31/2" BORE PISTON SPECIFICATIONSDisplacement Piston Type Stroke Cylinder LengthS&S® 31/2" BORE CYLINDERS WITHOUT PISTONS FOR STOCK HEADS, S&S PERFORMANCE REPLACEMENT HEADSAND S&S SUPER STOCK HEADSCylinder Only (F=Front or R=Rear)Cylinders Only (Set)DisplacementNatural WBlack Natural WBlackMSRPMSRPMSRP80"89"91-7210F USA $296.95 91-7710F USA $350.9589" LC91-7210R USA $296.95 91-7710R USA $350.9591-7210 USA $494.95 91-7710 USA89" HCSpecial Order 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504*Cylinder w/ piston kits include fitted pistons and cylinders, head gaskets, base, and exhaust gaskets.*Special Order: Download the Special Order Form at sscycle.com/soformsIndividual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.Order toll free 866-244-2673Piston DeckHeightCompression RatioStock Heads S&S Performance Replacement Heads S&S Super Stock® HeadsFlat-Topped Pistons For Stock or S&S Performance Replacement Cylinder Heads80" Cast/Flat-topped 41/4" 5.550" (Stock) 1.3750" 8.5:1 8.8:1 –89" Forged Flat-topped 45/8" 5.550" (Stock) 1.1875" 9.25:1 9.4:1 –Special Domed Pistons For S&S Super Stock® Cylinder Heads80" Forged/Super Stock® Domed 41/4" 5.550" (Stock) 1.3750" – – 10:189" LC Forged/Super Stock® Domed 45/8" 5.550" (Stock) 1.1875" – – 10:189" HC Forged/Super Stock® Domed 45/8" 5.550" (Stock) 1.1875" – – 12.5:1MSRP$584.95Call for Pricing

1984-1999 BIG TWINSS&S® 31/2" BORE CYLINDERS WITH PISTONS KIT FOR STOCK HEADS, S&S PERFORMANCE REPLACEMENT HEADSAND S&S SUPER STOCK® HEADSCylinders w/ Pistons for S&S Super Stock® HeadsCylinders w/ Pistons for Stock Heads and S&S Performance ReplacementDisplacementNatural MSRP WBlack MSRP Natural MSRP WBlackMSRP80" 91-7213 $820.95 91-7713 $910.95 910-0179$649.95$739.95(H-D® #16510-83A)910-0182(H-D® #16512-86A)89" – –– –91-7211 $820.95 91-7711$910.9589" LC 91-7215 $820.95 91-7715 $910.95 – –––89" HC – –– –– –––Special Order 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504* Call for Pricing 91-7504*Call for PricingCylinder w/ piston kits include fitted pistons and cylinders, head gaskets, base, and exhaust gaskets.*Special Order: Download the Special Order Form at sscycle.com/soformsIndividual cylinders and cylinder sets without pistons are bored slightly under nominal size and are not honed. Individual cylinder assemblies and cylinder kits with pistons are honed to fit the pistons included.31/2" Forged Flat Topped Stroker Piston Kits For Stock or S&S Performance Replacement HeadsStandard MSRP +.010" MSRP +.020" MSRP +.030"Piston Kits 106-5554 $289.95 106-5555 $289.95 106-5556 $289.95 106-5793Rings, Moly Faced 94-2206X$31.95 94-2207X$31.95 94-2208X$31.95(H-D® #21920-83, 22334-78A, 22334-78B)(H-D® #21922-83, 22335-78A, 22335-78B)(H-D® #21923-83, 22336-78B).792" Wristpin 940-0001 $18.70 940-0001 $18.70 940-0001 $18.70 940-000194-2209X(H-D® #21924-83, 22337-78B)each 94-9254-S $1.00 94-9254-S $1.00 94-9254-S $1.00 94-9254-SKeeper Clip2 pack 94-9254-2 $1.50 94-9254-2 $1.50 94-9254-2 $1.50 94-9254-2(H-D® #22589-83A, 22589-83B)4 pack 94-9254 $2.95 94-9254 $2.95 94-9254 $2.95 94-9254Piston kits include set of pistons, rings, wristpins, and clips. Recommended cast piston fitment: Close .0020"-.0025" Loose .0030"-.0035" May require rebalancing if replacing old 92-2040 series pistons.PERFORMANCEPARTSMSRP$289.95$31.95$18.70$1.00$1.50$2.95Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-201231/2" Bore Cast Stock 80" Replacement Piston KitsFor Stock Heads or S&S Performance Replacement HeadsStandard MSRP +.010" MSRP +.020" MSRPPiston Kits 920-0015 $109.95 920-0026 $109.95 920-0027 $109.95(H-D® #21940-83)(H-D® #21942-83)(H-D® #21943-83)Rings, Moly Faced 94-2216X $31.95 94-2217X $31.95 94-2218X $31.95Piston Kits include rings, wristpins, and clips – No replacement wristpins or clips are availableRecommended cast piston fitment Close 0.0010"-0.0015" Loose 0.0020"-0.0025"All reference to H-D® part numbers is for identification purposes only. We in no way are implyingthat any of S&S® Cycle’s products are original equipment parts or that they are equivalent to thecorresponding H-D part number shown.GASKETS & DOWELSDescriptionHead Gasket(H-D® #16770-84D, 16770-84F)Base GasketExhaust Gasket(H-D® #65324-83A, 65324-83B)Cylinder Dowel(H-D® #16573-83, 16574-99A, 16573-83A)Part No.each 93-1011-S10 pack 93-1024each 93-1035-S10 pack 93-1063each 106-502910 pack 93-1072each 50-802310 pack 50-8109MSRP$7.15$64.95$4.05$36.95$4.50$40.95$1.60$14.50Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSupplies31/2" Bore forged piston kits for S&S® Super stock® headsDisplacementOVERSIZEStandard MSRP +0.005" MSRP +0.010" MSRP +0.020" MSRP +0.030"80" 92-2026 $321.95 92-20265 $321.95 92-2027 $321.95 92-2028 $321.95 92-202989" LC 92-2046 $321.95 92-20465 $321.95 92-2047 $321.95 92-2048 $321.95 92-204989" HC 92-2016 $321.95 92-20165 $321.95 92-2017 $321.95 92-2018 $321.95 92-2019Rings, Moly Faced 94-2216X $31.95 94-22165X(H-D® #21921-83)$31.95 94-2217X $31.95 94-2218X $31.95 94-2219X.792" Wristpin USA TÜV 1,2 4,5 94-9256 $14.40 94-9256 $14.40 94-9256 $14.40 94-9256 $14.40 94-9256each 94-9254-S $1.00 94-9254-S $1.00 94-9254-S $1.00 94-9254-S $1.00 94-9254-SKeeper Clip2 pack 94-9254-2 $1.50 94-9254-2 $1.50 94-9254-2 $1.50 94-9254-2 $1.50 94-9254-2(H-D® #22589-83A, 22589-83B)4 pack 94-9254 $1.00 94-9254 $1.00 94-9254 $1.00 94-9254 $1.00 94-9254Piston kits include set of pistons, rings, wristpins, and clips. Recommended cast piston fitment: Close .0020"-.0025" Loose .0030"-.0035"MSRP$321.95$321.95$321.95$31.95$14.40$1.00$1.50$1.00Visit us at www.sscycle.comDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-47

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-48PERFORMANCEPARTSOrder toll free 866-244-26731984-1999 BIG TWINSPERFORMANCE REPLACEMENT CYLINDER HEADSfor 3-1/2" and 3-5/8" BOREDesigned as an out of the box replacement part for smaller displacement engines, these S&Sheads provide a significant performance increase. Whether you’re looking for an easy way torun a high lift cam, or are faced with refreshing a tired engine with an overhaul, these headswill let your engine breathe while providing the same compatibility as stock heads.FITMENT• 1984–’99 big twins• Stock displacement• Stock bore strokers• Big bore engines up to 96"FEATURES AND BENEFITS• Compatible with stock or other flat topped pistons• Heads can be decked .060" if higher compression is desired• Port design increases flow, while maintaining velocity specifically designed for stock andsmall displacement engines• Compatible with up to .585" lift cams with TDC lifts of .252" intakeand .210" exhaust• Stock diameter ports allows installation of original intake manifoldsand exhaust• Stock temperature sensor location for EFI equipped engines• High compression is 76cc, low compression is 82cc in chamberKIT CONTENTS• Two complete heads with valves and springsS&S® GASKET KITS FOR S&S PERFORMANCEREPLACEMENT CYLINDER HEADSBore SizePart No.31/2" 90-190535/8" 90-1906Size Matters, But Sometimes It Hurts!There is a tendency to make everything bigger in the belief that it will alwaysbe better – this doesn’t always hold true. When talking about the size ofports and valves, we have to consider the displacement of the engine and theeffect that port and valve size will have on velocity. Velocity is critical to theperformance of an engine. It takes velocity to carry entrained fuel droplets intothe combustion chamber, and velocity gives air the momentum to keep fillingthe cylinder even after the piston has started traveling back up thecylinder on the compression stroke. Velocity keeps exhaust gasses flowingout the exhaust pipe even after the piston has passed TDC on the exhauststroke. Large ports work well on big inch motors, but can hurt the low rpmperformance of smaller engines because velocity is reduced.Stealth! S&S Performance Replacement Cylinder Headssport only one S&S logo, perfect for a sleeper hog.S&S® PERFORMANCE REPLACEMENT CYLINDER HEADS FOR EVOLUTION® ENGINESFinish Low Compression 82cc* MSRP High Compression 76ccNatural 106-3466$982.95WBlack 106-4570(H-D® #16690-92B, 16691-92B)106-6059This image shows the directionalvane in the intake port of an S&SPerformance Replacement head. Thisvane splits the air stream ahead of theintake valve, reducing port turbulence,which allows for increased flow.$1,039.95(H-D® #16692-95, 16696-92A)106-6064Polished 106-4575 $1,364.95 –Special Order** 106-5696** Call for Pricing 106-5696*** Used on V96 engines with flat top pistons** Use this special order part number to order assembled or unassembled cylinder heads with spring options, special finish or diamond cut. Download the Special Order Form at sscycle.com/soformsMSRP$29.95$29.95COMPRESSION RATIO COMPARISON CHARTEngineS&S® Performance ReplacementSize High Compression 76cc Low Compression 82ccStock H-D®96" 10:1 9.5:1 9.75:189" 9.4:1 8.9:1 9.25:180" 8.8:1 8.4:1 8.5:1FLOW COMPARISON CHARTValve Diameter .600" Lift Flow @ 10"Cylinder Head TypeIntake Exhaust Intake ExhaustStock H-D® 1.840" 1.610" 125cfm 98cfmS&S PerformanceReplacement1.900" 1.575" 142cfm 109cfmS&S® Super Stock® 2.000" 1.605" 158cfm 122cfmNOTEMSRP$982.95$1,039.95S&S recommends that all clearances be checked with high lift cams,especially if the heads have been decked to increase compression.–Call for Pricing

1984-1999 BIG TWINSS&S ®SUPER STOCK CYLINDER HEADSfor 3-1/2" and 3-5/8" BOREHigh flowing ports and a specially shaped combustion chamber and contoured piston domeare what make these heads produce power. The increased "squish" area of this design sets up acontrolled turbulence in the combustion chamber. That turbulence improves flame travel for amore efficient burn and reduced detonation. Special Super Stock® pistons are required. Pistonsare available in 31/2" and 35/8" bore to achieve various displacements and compression ratios.Pistons must be ordered separately.Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FITMENT• 1984–’99 big twin with 31/2" or 35/8" bore(not compatible with stock or flat top pistons)FEATURES AND BENEFITS• Machined with a stock bolt pattern• Larger, more open combustion chamber presents less resistance to air flowaround the valves• 2.000" intake valves and 1.605" exhaust valves• Special "cast to shape" intake ports with a special directional fin for improved air flow• Precision CNC machined from heat treated aircraft quality aluminum castings• Chamber size 76.5ccKIT CONTENTS• Complete head assembly with valves and S&S .640" lift springsAdditional Parts (required)Super Stock® Pistons31/2" bore ...............................................See page 3-4635/8" bore ...............................................See page 3-44Gasket Kit ......................................................See chartREPLACEMENT Parts on page 3-10890-1504ASSEMBLED S&S® SUPER STOCK HEAD KITSFinishPart No.Natural 90-1004 USA 1 TÜV 4WBlack 90-1504 USA 1 TÜV 4MSRP$982.95$1,039.95Polished 90-1091 USA TÜV 2 5$1,364.95Special Order* 106-5695*Call for Pricing* Use this special order part number to order assembled or unassembled cylinder heads with spring options,special finish or diamond cut. Download the Special Order Form at sscycle.com/soformsGASKET KITS FOR S&S® SUPER STOCK CYLINDER HEADSBore SizePart No.MSRP31/2" 90-1905$29.9535/8" 90-1906$29.95PERFORMANCEPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyPictured Above: The dome shape of S&S Super Stock pistons for 31⁄2" and 35⁄8" bore cylinderheads fits into the S&S combustion chamber to increase compression and to create a larger"squish" area for increased chamber turbulence. See pages 3-44 to 3-46.90-1906Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-49

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesPERFORMANCEPARTSSUPER STOCK CYLINDER HEADSFOR 4" BORE S&S ENGINESThese replacement heads for S&S 4" bore engines are machined with a modified "bathtub" stylecombustion chamber. These heads were designed for use with a flat topped piston, special S&Scylinders, and wider S&S special application crankcases. With a small "squish" area, these headscreate more combustion chamber turbulence – resulting in increased flame travel, fuel efficiency,and reduced knock.FITMENT• 4" bore S&S V-Series engines• S&S V107T enginesFEATURES AND BENEFITS• Special S&S 4" bore bolt pattern• Machined for S&S manual or electric compression releases• 2.000" intake valves and 1.605" exhaust valves• Special "cast-to-shape" intake ports with a special directional fin for improved air flow• Precision CNC machined from heat treated aircraft quality aluminum castingsKIT CONTENTS• 2 fully assembled cylinder heads with S&S valve springs (.640" or .585" lift)• Threaded plugs to seal compression release holes1984-1999 BIG TWINSASSEMBLED S&S® SUPER STOCK® HEAD KITS FOR 4" V-SERIES ENGINESFinishDescriptionValve SpringsNatural MSRP WBlack MSRP Polished84cc .640" lift 90-1015 $1,034.95 90-1515 $1,089.95 90-1071.640" lift 90-100993ccUSA TÜV 2 5 $1,034.95 90-1509 USA TÜV 2 5 $1,089.95 90-1070.585" lift 90-1280 $1,034.95 90-1281 $1,089.95 90-1282Special Order* Specify 106-5695* Call for Pricing 106-5695* Call for Pricing 106-5695**Use the Special Order part number to order assembled or unassembled cylinder heads with spring options, special finish or diamond cut. Download the Special Order Form at sscycle.com/soformsS&S®CYLINDER HEADSFOR 4-1/8" BORE V-SERIES ENGINESBy changing the profile and shape of the cooling fins, significant reduction in the transmission of mechanicalnoise was found. This not only benefits our TÜV certified engines and EPA approved engines, but all of ourperformance engines as well!FITMENT• 41/8" bore S&S V-Series enginesNOTES90-1015Extra parts needed:Gasket Kit For S&S® 4" Bore Heads .......................90-1909REPLACEMENT Parts on page 3-108Due to expanded stud pattern, these heads will not fit on stock Evolution® engines84cc heads are stock on 100" engines93cc heads are stock on 107" and 113" enginesMSRP$1,414.95$1,414.95$1,414.95Call for PricingDealer Services& Promo ItemsFEATURES AND BENEFITS• Redesigned cooling fins – reduces mechanical noise90-1362Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-50NOTEReplacement heads for existing engines with the old fin profile areavailable as complete front or rear head assemblies only, by special order.REPLACEMENT Parts on page 3-110Description Year Group Bore Part No.Cylinder Head Gasket Kit 1984-’99 41/8" 90-1910 USA TÜV 3 6Order toll free 866-244-2673MSRP$42.9591cc 41/8" BORE S&S® REPLACEMENT CYLINDER HEADSFinishPart No.MSRPNatural 90-1360 USA TÜV 3 6$1,294.95WBlack 90-1361 USA TÜV 3 6$1,349.95Polished 90-1362 USA TÜV 3 6$1,674.95Special Order* 90-1013*Call for Pricing*Use this special order part number to order assembled or unassembled cylinder heads with springoptions, special finish or diamond cut. Download the Special Order Form at sscycle.com/soforms

1984-1999 BIG TWINSS&S ®Head BOLTS WITH WASHERShead bolt washersThickness Part No..100" 50-7088.150" 50-0418-S.250" 50-7091MSRP$1.90$1.35$1.55Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006S&S® head bolt information chartLength w/ Washer Washer Thickness Head Bolt w/Washer MSRPWashers Only1.690" .250" 93-3028 TÜV 4 $8.3050-70911.840" .100" 93-3027 $8.3050-70881.920" .250" 93-3036 $12.75 50-70912.070" .100" 93-3031 $12.75 50-70882.220" .250" 93-3038 $12.75 50-70912.370" .100" 93-3032 $12.75 50-70883.134" .250" 93-3029 TÜV 4$12.75 50-70913.284" .100" 93-3030 $12.75 50-70883.501" .250" 93-3037* $12.75 50-70913.651" .100" 93-3033* TÜV 2$12.75 50-7088* Drilled & tapped deeper to allow shortening for custom lengths.S&S® head bolts for Harley-Davidson® 1984-'99 BIG TWINSDisplacement Cylinder Length Cylinder Head TypeShort Boltw/WasherMSRPLong Boltw/WasherMSRP Head Bolt KitS&S + Late 1985-'90 H-D 93-3027 $8.30 93-3030(H-D® #16478-85A)S&S® 89 / H-D® 80 5.550"$12.75 93-3010 USA1991-Up H-D 93-3036 $12.75 93-3030 $12.75 93-3014 USAS&S V96 5.565"S&S + Late 1985-'90 H-D 93-3027 $8.30 93-3030 $12.75 93-3010 USA1991-Up H-D 93-3036 $12.75 93-3030 $12.75 93-3014 USAS&S V100 4.745" S&S 93-3027 $8.30 93-3037 $12.75 93-3010 USAS&S V103 5.750"S&S + Late 1985-'90 H-D 93-3036 $12.75 93-3037 $12.75 93-30151991-up H-D 93-3038 $12.75 93-3037 $12.75 93-3016S&S V107 4.870" S&S 93-3038 $12.75 93-3037 $12.75 93-3015S&S V113 4.995" S&S 93-3031 $12.75 93-3033 $12.75 93-3012S&S V111 4.763" S&S – –93-3030 $12.75 93-3070S&S V117 4.888" S&S – –93-3030 $12.75 93-3070S&S V124 5.013" S&S – –93-3033 $12.75 93-307250-0333CALCULATING CUSTOM HEAD BOLT LENGTHSSee instructions on page 12-6.Dress up your engine with these magnetic chrome head bolt covers. Easy installation, notools, no messy adhesives. A powerful magnet holds cover in place, yet allows easy removal.Chrome plated steel looks great on any engine, but is a must for polished engines. For S&Shead bolts only.S&S® Chrome Head Bolt CoversSet of 4USA50-0333MSRP$1.55$1.90$1.55$1.90$1.55$1.90$1.55$1.90$1.55$1.90MSRP$69.95$99.95$69.95$99.95$69.95$99.95$99.95$99.95$99.95$99.95$99.95$99.95$57.95Visit us at www.sscycle.comPERFORMANCEPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-51

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012TAPPET GUIDESOriginally developed for our polished engines, the superior quality and dimensionalprecision of these tappet guides makes them a great upgrade to both stock and modifiedengines.1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTSFITMENT• S&S V-Series engines• S&S Special Application crankcases with .250" offset cam chestOPTIONS• Billet tappet guides available in chrome or polished finish• Cast tappet guides available in natural or Wrinkle Black (WBlack) powdercoat finishParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S® BILLET TAPPET GUIDES FOR S&S V-Series ENGINES & S&S SA CrankcasesCrankcase StyleTappet GuideStock/Super Stock®Special ApplicationPolished MSRP Chrome MSRP ChromeMSRPSet 106-6459 $339.95 106-5428 $339.95 106-3005$374.95Front 106-6457 $203.95 106-5423 $199.95 106-3006$224.95Rear 106-6458 $203.95 106-5424 $199.95 106-3007$224.95Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S® CAST TAPPET GUIDES FOR S&S V-Series ENGINES & S&S SA CrankcasesCrankcase StyleTappet GuideStock/S&S Super Stock®Special ApplicationNatural MSRP WBlack MSRP Natural MSRP WBlackSet 33-5301 USA USA 1 $199.95 33-5324 $219.95 33-5309 $199.95 33-5325Front 33-5301F USA USA 1 $119.95 33-5324F $131.95 33-5309F $119.95 33-5325FRear 33-5301R USA USA 1$119.95 33-5324R $131.95 33-5309R $119.95 33-5325RMSRP$219.95$131.95$131.95Dealer Services& Promo ItemsWarranty &Company PolicyReplacement GasketsSet (H-D® #18633-48) 33-5302Front (H-D® #18634-48C) 33-5302FRear (H-D® #18633-48D) 33-5302R$4.85$1.30$1.30All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.OEM Cross ReferenceAppendix & Index3-52NOTES&S® engines for 1984-’99 chassis with larger than 3 13/16" bores are typically built using special crankcases such as S&S Special Application cases whichhave an offset right side gear cavity for more tappet guide to cylinder clearance. S&S offers special tappet guides machined to compensate for the change inpushrod angle caused by the cam chest offset of these cases.Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®HIGH PERFORMANCE HYDRAULIC TAPPETSStandard equipment in S&S V-Series engines, these tappets for Harley-Davidson® Evolution®big twin engines are a great choice for any stock or high performance application. Only thefinest materials and precision machining techniques are used in the manufacture of thesetappets, and strict quality control ensures that they will work flawlessly every time, no matterwhat the application. Whether you have a stock 80" or the most outrageous big inch enginewith a radical cam and spring combination, S&S tappets are built to take it.FITMENT• 1984–‘99 big twins• S&S V-Series enginesFEATURES AND BENEFITS• Larger inner bearing race reduces stresses to increase axle, rollers, and roller life. The S&Sinner bearing race is .123" larger in diameter than the "raceless" roller axles currently usedby some manufacturers.• Improved inner race-roller design allows use of more, and larger bearings to increase loadcarryingsurface area, further reducing stress and wear in the critical roller area.• Redesigned plunger assembly better withstands forces associated with heavy-duty valvesprings and cams typically used in high-performance applications.• Improved metering device precisely controls oil delivery to top end, ensuring rapid lifterpump-up and reducing possibility of oil starvation to bottom end.• Each lifter body and plunger assembly is selective-fit and then leak down tested to ensurecorrect operation.OPTIONSTappets are available with the HL 2T Limited Travel Kit for improved cold starts and high rpmvalve timing accuracy.KIT CONTENTS• Four hydraulic tappetsS&S ®Hydraulic Lifter Limited Travel Spacer (HL2T)Designed to limit the range of travel of the hydraulic tappet plunger in Evolution® engines, HL 2Tspacers do not allow the tappets to collapse, meaning both high rpm performance and startingare improved. A great addition to stock applications, the S&S® HL 2T kit is highly recommendedfor engines equipped with stronger valve springs and aggressive cam profiles. Now you can havesolid lifter performance and retain the benefits of low noise, low maintenance hydraulic tappets.S&S® HIGH PERFORMANCE HYDRAULIC TAPPETSDescriptionPart No.Without HL 2T Kit(H-D® #18523-86B, 18523-86A)33-5352With HL 2T Kit 33-5353 USA TÜV 1,2,3 4,5,6Extra parts needed:S&S tappets with HL 2T Kit require the use of adjustable pushrods.MSRP$266.95$286.95Because of close tolerances, tappets in set part #33-5353 may require slightly longerbleed down time than conventional tappets. At temperatures of 65°F and above,however, bleed-down should take 20 minutes or less using 20W50 engine oil.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesFITMENT• 1984–’99 big twins• All S&S tappetsFEATURES AND BENEFITS• More horsepower at higher RPM’s• Easier starting• Low noise and positive valve train activation!KIT CONTENTS• Set of four spacersS&S® HYDRAULIC LIFTER LIMITED TRAVEL SPACER (HL2T)DescriptionPart No.MSRPFits tappets with .612" I.D.(H-D® #18526-89A)33-5338$19.40Extra parts needed:Adjustable pushrods must be used with HL 2T kit in order to obtain proper plunger position.S&S HL 2T kit will not fit the late stock replacement tappets H-D#18523-86B for 1984-’99 big twins. These tappets have a smaller bore size and a larger spring diameterthan earlier versions.Part #33-5338 fits tappets with .612" I.D.Visit us at www.sscycle.comDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-53

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006QUICKEE ADJUSTABLE PUSHRODSWithout even removing the rocker covers, these pushrods can be both installed and removed!The threaded adjuster screws into the pushrod until the threads disengage and the adjustersimply slides into the pushrod making installation or removal a snap. Once the pushrod isinstalled and adjusted, the locknut prevents the adjuster from moving. The ball ends of thepushrods are drilled for top end oiling.FITMENT• 1984-‘99 big twin1984-1999 BIG TWINSParts forEvolution ®1984-1999PERFORMANCEPARTSFEATURES AND BENEFITS• Works with stock pushrod covers• Easy to install – no need to remove rocker covers• Adjustable to work with all stock and aftermarket camsParts forSportster ® & Buell ®1986-2012S&S QUICKEE ADJUSTABLE PUSHRODSApplication Displacement Part No.80" - 98", 113", 117", 124" 93-5120 †MSRP$159.95Parts forVintage Engines1926-1984Parts forX-Wedge®2007-20121984 - '99 big twin100"*, 107", 111" & S&S 88" 93-5123V92/V100 930-0022103" 93-5132Special Order Specify 93-5135**† Will not fit in an 88" engine which is .175" shorter. The rear intake pushrod is too long.* Fits V100 if they have cast tappet blocks.** Special Order: Download the Special Order Form at sscycle.com/soforms$159.95$159.95$159.95Call For PricingWATCH THE S&S PUSHROD INSTALLATION VIDEO ATSSCYCLE.COM/MEDIA/VIDEOS.PHPREPLACEMENT Parts on page 3-55Parts forVictory®, Off-road& MetricS&S ®Standard ADJUSTABLE PUSHRODSS&S standard adjustable pushrods are an economical alternative to the S&S Quickee Adjustable pushrods,but require rocker cover removal to install or remove. To assure consistent valve train operation under allconditions, S&S adjustable pushrods are manufactured from rigid chromoly steel tubing.RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-54FITMENT1984–‘99 big twinsFEATURES AND BENEFITSMade out of 7/16" O.D. chromoly steel tubing for strength and durabilityAdjustable to work with all stock or aftermarket camsCompatible with solid and hydraulic liftersS&S® PUSHROD SETS FOR 1984-'99 BIG TWINSDisplacement Cylinder Length Part No.79" 4.830" (-.720") 93-5093100" Retro Fit* 4.420" 93-5094100"* 4.745" 93-509088", 107"* 5.375" (-.175")/4.870* 93-501793", 113"'* 5.500" (-.050")/4.995* 93-501880", 89", 96" 5.550" (Stock) 93-5076 TÜV 4 $109.9598" 5.625" (+.075") 93-5019 $109.95103" 5.750" (+.200") 93-5020 $109.95Special Order Specify 93-5073** Call For Pricing* These are S&S 4" bore engines using +.500" deck crankcases. Cylinder lengths are .500" shorter.** Special Order: Download the Special Order Form at sscycle.com/soformsOrder toll free 866-244-2673MSRP$109.95$109.95$109.95$109.95$109.95WATCH THE S&S PUSHROD INSTALLATION VIDEO ATSSCYCLE.COM/MEDIA/VIDEOS.PHPS&S® PUSHROD SETS FOR 1984-'99 41/8" BORE BIG TWINSDisplacement Cylinder Length Part No.111" 4.764" 93-5017117" 4.889" 93-5018124" 5.014" 93-5019Special Order Specify 93-5073**NOTE: Crankcases used in S&S 41/8" bore engines have 6.000" cylinder deck height. The increased deckheight effects the cylinder length. Do not use cylinder lengths in this chart to select pushrods for enginesbuilt in crankcases with stock, 5.375" deck height.**Special Order: Download the Special Order Form at sscycle.com/soformsREPLACEMENT Parts on page 3-55MSRP$109.95$109.95$109.95Call For Pricing

1984-1999 BIG TWINSS&S ®PUSHROD COVERS AND RELATED PARTSS&S pushrod cover kits include all of the parts required for four pushrods except keepers. Keepers are sold separatelybecause of the different length requirements of some engines.FITMENT• 1984–‘99 big twinsS&S® PUSHROD Replacement PARTSItem DescriptionPart No.S&S Pushrod Cover Kit* (includes Top and bottomStock Height 93-4039covers, Cover cap, Cover spring, & Spring washers) 1" or more taller than stock 93-4038Top CoverUSA USA 1,2,3TÜV 1,2,3,6,7 (H-D® #17935-79B, 17935-66T) each 93-4016Bottom Cover (H-D® #17938-83) each 93-4015Cover CapUSA USA 1,2,3TÜV 1,2,3,6,7 (H-D® #17945-36B) each 93-4017Cover SpringUSA USA 1,2,3TÜV 1,2,3,6,7 (H-D® #17947-36) each 93-4018Cover Cap Washer (H-D® #6762B)each 50-713110 pack 50-7136Bottom Cover Washereach 50-705010 pack 50-7072Top O-ring (H-D® #11101, 11157, 11293)each 50-803910 pack 93-4110Middle O-ring (H-D® #11132A)each 50-803810 pack 93-4111Bottom O-ring (H-D® #11145A)each 50-803710 pack 93-4112Quad Seal (H-D® #11133A) each 50-8064-SPushrod O-ring KitUSA TÜV 2,4,5each 93-4022Ball End USA TÜV 1,2,3 1,2,4,5,6,7Fits S&S adjustable with 5/16"-32 threads.(Manufactured after 2-1-1996)each 93-5002Fits S&S adjusting unit #33-5334 and S&S adjustable each 33-5333Adjusting Unit Locknutpushrods with early stock 9/32"-32 threads10 pack 33-5330Fits S&S adjustable pushrods with 5/16"-32 threads.each 93-5003-S(Manufactured after 2-1-1996)5 pack 93-5500S&S® Pushrod Cover Keeper Sets For 1984-'99 BIG TWINSLength Application Part No.MSRP2.400" (H-D® #17950-48) 93-4070 $27.952.500" 93-4100 $27.952.600" 79", Retro 100" 93-4101 $27.952.800" (H-D® #17950-86) 93-4115 $27.952.900" 93-4102 $27.953.000" 100" 93-4103 $27.953.100" 88", 107", 110", 111", 113" 93-4104 $27.953.200" 93", 89", 96", 117" 93-4105 $27.953.330" (H-D® #17949-40, 17950-66) 98", 124" 93-4106 $27.953.500" 103" 93-4107 $27.953.625" 93-4108 $27.954.250" 93-4109* $27.95*Custom extra long stainless steel 4.250", customer to cut to required lengthKeepers are sold in sets of four. Keeper length for stock Harley-Davidson® with 80" engines is 3.330"MSRP$139.95$139.95$11.65$12.15$7.70$1.05$1.10$10.20$1.00$2.65$1.60$14.50$1.00$3.75$1.00$6.45$0.85$6.65$9.95$2.10$19.25$2.10$9.65All S&S pushrod keepers arechromed steel, except part#93-4109. Keeper part #93-4109is intended for unusually tallengines. It is manufactured ofunchromed stainless steel toprevent rust or peeling after it istrimmed to the required length.93-401850-803750-803833-533393-410193-401593-401750-713150-803993-5002Visit us at www.sscycle.com93-4016All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-55

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsPERFORMANCEPARTSFORGED ROLLER ROCKER ARMSForged from 8620 steel, heat-treated, and then shot-peened for additional strength and protectionfrom fatigue, our roller rocker arms were designed to eliminate failure-prone stress areas foundin some other rockers. Most rockers come equipped with 1⁄2" long bushings or needle bearings,however ours utilize 3⁄4" long bronze bushings. The end result is what we believe to be the finestrocker arm available anywhere, for any price.FITMENT• 1984-up big twinsFEATURES AND BENEFITS• Extremely durable rollers reduce valve side thrusting with high lift cams• Superior wear and fatigue resistance even in the most demanding applications• 3⁄4" long bushings provide 50% more bushing support area than 1⁄2" long bushings –eliminating the risk of engine damage associated with failed needle bearingsKIT CONTENTS• 2 front and 2 rear rocker armsS&S® FORGED ROLLER ROCKER ARM KITDescriptionPart No.MSRP2 front and 2 rear rocker arms 900-4065A$478.95Adjustable pushrods must be used with S&S roller rocker arms to obtain proper valve clearance.New rocker arm shafts are recommended for maximum performance and rocker life.S&S® ROCKER ARM SHAFTSDescriptionPart No.Set of 490-4036 (H-D® #17611-83B)Individual90-4006 (H-D® #17611-83B)New rocker arm shafts are recommended for maximum performance and rocker life.MSRP$34.95$10.501984-1999 BIG TWINS900-4065A90-4036Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyREPLACEMENT PARTS FOR FORGED ROLLER ROCKER ARMSDescriptionPart No.MSRPFront exhaust or rear intake900-4065FA$143.95Rear exhaust or front intake900-4065RA$143.95Rebuild kits (rebuilds 4 rocker arms)(includes bushings, roller, roller axle & clips)90-4104Rocker arm bushing (3/4" long) 90-4014$119.95$3.3090-4104OEM Cross ReferenceAppendix & Index3-56NOTESAdjustable pushrods must be used with S&S roller rocker arms to obtain proper valve clearance.New rocker arm shafts are recommended for maximum performance and rocker life.All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that theyare equivalent to the corresponding H-D part number shown.Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®STANDARD FORGED ROCKER ARMSS&S offers an economical solution for stock rebuilds and mild performance upgrades. S&Sstandard rocker arms are forged from 8620 steel for greater strength than stock forged or cast steelrocker arms. In addition they feature the same 3/4" long rocker shaft bushings that our S&S rollerrocker arms do. Thousands of hours of engine testing have proved them to be superior to othernon-roller rocker arms.FITMENT• 1984-up big twins• Non-roller rocker arms should not be used with cams having a lift greater than .585"FEATURES AND BENEFITS• 3/4" long brass bushings provide 50% more load bearing area than the 1/2" long bushings used instock and other aftermarket rocker armsKIT CONTENTS• 2 front and 2 rear rocker armsS&S® STANDARD FORGED ROCKER ARM KITDescriptionPart No.2 front and 2 rear rocker arms 900-4119ANew rocker arm shafts are recommended for maximum performance and rocker life.MSRP$199.95900-4119A90-4036PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S® ROCKER ARM SHAFTSDescriptionPart No.Set of 490-4036 (H-D® #17611-83B)Individual90-4006 (H-D® #17611-83B)New rocker arm shafts are recommended for maximum performance and rocker life.MSRP$34.95$10.50Parts forVictory®, Off-road& MetricRacingProductsREPLACEMENT PARTS FOR STANDARD FORGED ROCKER ARMSDescriptionPart No.MSRPFront exhaust or rear intake900-4119FA (H-D® #17375-83A)Rear exhaust or front intake900-4119RA (H-D® #17360-83A)Rocker arm bushing (3/4" long) 90-4014$59.95$59.95$3.3090-4014Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyNOTESNon-roller rocker arms should not be used with cams having a lift greater than .585".New rocker arm shafts are recommended for maximum performance and rocker life.All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D® part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-57

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTS.585" Lift Dual VALVE SPRINGSFITMENT• 1984-’99 big twins with stock heads or S&S® Super Stock headsFEATURES AND BENEFITS• Dual springs reduce the risk of valve float• Suitable for high performance applications• Accommodates camshaft lift to 0.585"KIT CONTENTS• Valve Guide Seals• Top Collars• Bottom Collars• Keepers• Shims• Inner & Outer Springs1984-1999 BIG TWINS90-2277Parts forX-Wedge®2007-2012S&S® .585" lift Dual Valve Springs SpecificationsLift Installed Height Seat Force Force @ Max Lift.585" 1.800" 130 lb. 325 lb.Parts forVictory®, Off-road& MetricS&S® .585" LIft Dual Valve Spring KitDescriptionPart No.1984-’99 big twins with stock heads 90-2277MSRP$109.9590-2050RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsReplacement parts for .585" LIft Valve SpringsDescriptionPart No. MSRPValve Spring Shim.015"each 90-2086 $1.005 pack 50-7161 $3.75.030"each 90-2087 $1.405 pack 90-2198 $6.45Collar, SteelBottom each 90-2066-S $4.95Top each 90-2051-S $12.90Seal, Valve Guide (H-D® #18001-83B)each 90-2008 $2.208 pack 90-2158 $16.0590-2066-S90-2051-S90-204990-2086Warranty &Company PolicyOEM Cross ReferenceAppendix & IndexOuter each 90-2050SpringMiddle each 90-2049each 90-2094-SValve Keeper (H-D® #18229-83)8 pack 50-7166$8.85$6.65$1.95$13.9590-208790-200890-2094-S3-58Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®HIGH PERFORMANCE .640" LIFT TRIPLE VALVE SPRINGsNot only designed to increase spring force and reduce the risk of valve float, S&S valve springs alsoeliminate most of the complicated procedures and specialized tools required to prepare cylinderheads for high lift cams up to .640" lift.FITMENT• 1984-’99 Evolution® with stock or S&S Super Stock® headsParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006FEATURES AND BENEFITS• Patented steel top collars are drilled for lightness and to increasecooling oil flow over valve springs• For very high performance applications, kits with low mass titaniumtop collars are also availableKIT CONTENTS• Valve keepers• Top collars• Bottom collars• Outer springs• Middle springs• Inner springs• ShimsS&S® Sidewinder® Valve Springs SpecificationsLift Installed Height Seat Force Force @ Max Lift.640" 1.800" 170 lb. 390 lb.Not recommended for cams with over 0.640" liftS&S® High Performance .640" Lift Triple Valve SpringsDescriptionPart No.MSRPKit w/ steel top collars 90-2077Kit w/ titanium top collars 90-2078Replacement parts for .640" LIft Valve SpringsDescriptionPart No. MSRPeach 90-2086 $1.00.015"5 pack 50-7161 $3.75Valve Spring Shimeach 90-2087 $1.40.030"5 pack 90-2198 $6.45Bottom each 90-2052 $8.60CollarSteel each 90-2051-S $12.90TopTitanium each 90-2046Seal, Valve Guide (H-D® #18001-83B)each 90-20088 pack 90-2158Outer each 90-2050SpringMiddle each 90-2049Inner each 90-2048Valve Keeper (H-D® #18229-83)each 90-2094-S8 pack 50-7166$131.95$193.95$40.95$2.20$16.05$8.85$6.65$4.40$1.95$13.95NOTESINSTALLATION NOTES90-2078Use with shoulderless-style valve guides.Special keepers included fit valves with stock 5⁄16" stems and S&S collars only.Spring seat force is typically 170 lbs. at stock 1.800" installed height.Open pressure is 390 lbs. at .560" lift, 415 lbs. at .630" lift.May also be used in any other heads that require stock O.D. outer spring.High lift cams may require the engine builder to obtain additionalclearance between the piston and valves, the intake and exhaust valvesand the upper spring collar and rocker cover. Clearance should alsobe checked between the rocker arm and valve spring collar as well asbetween the rocker arm and rocker cover. It is imperative that the enginebuilder confirm these clearances and check for spring coil bind, evenwhen using parts specifically designed for high performance. Most valvetrain failures can be traced to over-revving or failure to confirm correctclearances during assembly.Visit us at www.sscycle.comPERFORMANCEPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-59

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012FITMENT• 1984-’99 Evolution® with stock heads1984-1999 BIG TWINSSIDEWINDER ® .650" Lift Valve SpringsParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTSFEATURES AND BENEFITS• Works well with cams up to .650" lift• Manufactured from ultra clean high silicon Kobe alloy wire then micro shotpeened and nitrided• CNC machined 9˚ locks• High performance conical single wire spring• Chromoly forged retainersKIT CONTENTS• Valve keepers• Springs• Shims• Top and bottom collars900-0050Parts forX-Wedge®2007-2012NOTES&S recommends roller rocker arms be used with lifts over .585"Parts forVictory®, Off-road& MetricRacingProductsS&S® .650" lift Valve Springs SpecificationsLift Installed Height Seat Force Force @ Max Lift Max RPM.650" 1.860" 178 lb. 376 lb. 6500106-5691S&S®.650" lift Valve Spring Kit106-5690Tools & ShopSuppliesDescriptionPart No.1984-’99 Evolution® with stock heads 900-0050MSRP$150.95Dealer Services& Promo ItemsReplacement parts for .650" lift Valve SpringsDescriptionPart No.MSRP.015" each 500-0013 $1.15Valve Spring Shim.030" each 500-0014 $1.15500-0014Warranty &Company PolicyBottom each 106-5691Collar, SteelTop each 106-5690Seal, Valve Guide each 106-5688$4.30$5.90$2.15106-5689OEM Cross ReferenceAppendix & Index3-60Springeach 106-56894 pack 106-5927Valve Keeper (H-D® #18229-83)each 90-2094-S8 pack 50-7166Order toll free 866-244-2673$32.95$124.95$1.95$13.95106-5688500-001390-2094-S

1984-1999 BIG TWINSS&S ®billet and Die-Cast Rocker coversS&S manufactures two types of rocker covers for Harley-Davidson® Evolution® big twin engines:billet and die-cast. Billet covers are CNC machined from aluminum billets. Cast covers are madeusing the more economical die casting process. All S&S rocker covers include formed Viton® o-ringsfor leak-free operation; our proven two-piece design makes for a simple installation.Which isbetter—billet or die-cast? Both work equally well for most applications. The billet covers willallow the use of larger diameter valve springs and valves with extra long stems without additionalclearancing. However, in the vast majority of street applications, whether using S&S or stock cylinderheads, either style rocker covers can be used according to the builder’s preference and budget.FITMENT• 1984–‘99 big twins• S&S 41/8" BoreFEATURES AND BENEFITS• OEM-style "umbrella" fittings are included with billet rocker boxes for 1993-’99 big twinengines with cylinder head venting.• Cast rocker boxes use an exclusive one way valve, which is built into the rocker cover gasket tocontrol oil carry over in "head breathing" engines.• S&S billet rocker covers are available in two finishes: show quality chrome or unfinished.Unfinished is ideal for powdercoating and other custom cosmetic treatments. Die-cast covers areavailable in chrome finish only.• Installation on stock and most comparable sized engines can be performed without removingthe engine from the frame.KIT CONTENTS• 2 covers• All necessary gaskets, o-rings, and mounting hardwarePERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012REPLACEMENT Parts on page 3-112S&S die cast rocker covers offer an attractive alternative to billet covers at a much lower price.Parts forVictory®, Off-road& MetricS&S® Billet rocker cover KITS & replacement gasket kitDescriptionPart No.MSRPChrome Billet Rocker Cover Kit 90-4050$959.95Unfinished Billet Rocker Cover Kit 90-4055$729.95Replacement Gasket Kit 90-4049$50.95S&S® DIE-Cast rocker cover KITs & replacement gasket kitApplication Description Part No. MSRP1984-’99 big twinsChrome Die-Cast Rocker Cover Kit USA TÜV 1,2 4,5 90-4095Replacement Gasket Kit 90-4091S&S 41/8" Bore EnginesChrome Die-Cast Rocker Cover Kit TÜV 2 90-4110Replacement Gasket Kit 90-4111NOTES$599.95$55.95$599.95$51.95S&& billet rocker coversIn spite of the similarities between different S&S billet and cast rocker covers, not all parts are interchangeable. See page 3-112 & 3-113 for correct part numbers.The performance-oriented design of the billet rocker boxes permits valve lifts up to .710" with stock or S&S Super Stock® heads, and up to .810" with S&S SpecialApplication heads. S&S roller rocker arms are recommended for high lift cams. Cast rocker boxes may require some minor clearancing, and it is recommended thatthey be ordered either polished or unfinished, so that clearancing may be done without disturbing chrome plated surfaces.S&S billet rocker covers accept valve springs up to 1.660" O.D. without modification. Cast rocker boxes may require minor clearancing. Cylinder heads must be setup correctly for high-lift cams, and it remains the builder’s responsibility to confirm all clearances.Kits include front and rear cover assemblies with base and top cover, rocker shaft supports, gaskets and o-rings, and instructions.Visit us at www.sscycle.comRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-61

S e ction 3:S&S ® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006The Power Of Style!High performance intake systems have been an important part of the S&S product linesince the early 1960’s. These new S&S Super Stock Stealth air cleaner kits make apowerful statement about style and performance.Fitment• 1993-’99 big twins1984-1999 BIG TWINSSuper Stock Stealth Air Cleaner KitsParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Features and Benefits• Air directional stinger cone in the filter• For the rider who likes to go fast, but doesn’t like to advertise• Use with your stock Harley-Davidson® Twin Cam 88®, 96 or 103air cleaner cover – the word "sleeper" comes to mind• Can also be used with any of several S&S designed covers• High flow (1" taller) filter kit availableAir FlowParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-62S&S Super Stock Stealth Air Cleaner KitS*Application Fuel System Part No.MSRP1993-’99 bt Stock CV 170-0100 $129.951993-’99 bt S&S Super E & G Carbs 170-0057 $129.95*These kits do not contain covers – use your stock Twin Cam 88®, 96 or 103 cover or choose an S&S coverS&S Super Stock Stealth Air Cleaner KitSwith chrome Airstream coverApplication Fuel System Part No.1993-’99 bt Stock CV 170-00551993-’99 bt S&S Super E & G Carbs 170-0062S&S Super Stock Stealth Air Cleaner KitSwith chrome Bobber-dished coverApplication Fuel System Part No.1993-’99 bt Stock CV 170-01011993-’99 bt S&S Super E & G Carbs 170-0107S&S Super Stock Stealth Air Cleaner KitSwith chrome Bobber-dOMED coverApplication Fuel System Part No.1993-’99 bt Stock CV 170-01021993-’99 bt S&S Super E & G Carbs 170-0108S&S Super Stock Stealth Air Cleaner KitSwith chrome MUSCLE coverApplication Fuel System Part No.1993-’99 bt Stock CV 170-01031993-’99 bt S&S Super E & G Carbs 170-0109Order toll free 866-244-2673MSRP$269.95$269.95MSRP$224.95$224.95MSRP$224.95$224.95MSRP$259.95$259.95100908070605040302010Air FlowThis built-in stinger coneis featured in all Super Stock air cleaner kitsexcept the tuned induction systems.• Directs air smoothly into the bore of thecarburetor or EFI throttle body• Reduced turbulence and increased flow• Featured in S&S teardrop air cleaners sincethe early 1970’sDyno Comparison2012 FLHX w/ S&S® Super Stock® Stealth Air Cleaner vs Stock Air CleanerS&S Stealth AC w/ Airstream CoverPeak Corrected HP 71.4Peak Corrected Torque 87.5S&S Stealth AC w/ Bobber CoverPeak Corrected HP 71.7Peak Corrected Torque 88.1Stock Air CleanerPeak Corrected HP 68.0Peak Corrected Torque 86.61000 200030004000 5000 6000EngSpd RPMThis dyno chart compare the performance of a totally stock 2012 FLHX to thesame bike with an S&S Stealth air cleaner, fitted with the S&S Airstream and S&SBobber air cleaner covers. In both cases, the S&S Stealth air cleaner out-performsthe stock air cleaner. With more filter exposure, the S&S Bobber cover delivers thelargest increase in torque of 1.5 ft/lb over stock! For even more power, add S&Sperformance mufflers. Both were tuned with Dynojet® Power Vision® Tuner.

1984-1999 BIG TWINSS&S ® Step 1: Intake and ExhaustSuper Stock Stealth Air Cleaner CoversS&S Airstream Air Cleaner Cover• Fits the new S&S Stealth air cleaner kits• An updated version of the speed inspired S&S teardrop shape• Screened vent for more air without sucking in rain/road debris• Steel construction with your choice of chrome or Black Jack(wrinkle black powdercoat)Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006170-0118170-0122S&S AirStream Air Cleaner CoverFinishPart No. MSRPChrome 170-0118 $139.95Black Jack 170-0122 $139.95S&S Muscle Billet Air Cleaner Covers• Fits the new S&S Stealth air cleaner kits• Similar to the Bobber covers• Cover is held on with muscle car style hood pins• Leaves the entire air filter exposed for a raw hot rod look• CNC machined from billet aluminum in chrome or Black Jack(wrinkle black powdercoat)Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984170-0125170-0119170-0121170-0123S&S Muscle Air Cleaner CoverFinishPart No. MSRPChrome 170-0121 $119.95Black Jack 170-0125 $129.95Black Jack with Highlighted Logo 170-0190 $119.95S&S Bobber Billet Air Cleaner Covers• Fits the new S&S Stealth air cleaner kits• Minimalist air cleaner cover that really delivers the goods!• Fits over the end of the air filter and leaves the filter element exposed• Choose from the Dished Bobber or the Domed Bobber covers• CNC machined from billet aluminum in chrome or Black Jack(wrinkle black powdercoat)S&S Bobber-Dished Air Cleaner CoverFinishPart No.MSRPChrome 170-0119 $94.95Black Jack 170-0123 $94.95S&S Bobber-Domed Air Cleaner CoverParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsFinishPart No.Chrome 170-0120Black Jack 170-0124MSRP$94.95$94.95Warranty &Company Policy170-0124170-0120FOR HIGH FLOWREPLACEMENT FILTERSSee page 3-69OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-63

S e ction 3:S&S ® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-19991984-1999 BIG TWINSSINGLE BORE TUNED INDUCTION SYSTEMFITMENT• 1984 -‘99 big twin• S&S V-Series enginesFEATURES AND BENEFITS• Bolt-on performance – over twice the filtering area over stock intake system• Increases horsepower and torque across the rpm range using air column inertia and carefullytimed gas dynamic pressure waves• Smooth intake tract of carefully selected tuned lengths increases performance• High flow washable and reusable cotton media provides performance, protection, and economyParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S SINGLE BORE TUNED INDUCTION SYSTEM KITSFitment Fuel Delivery Finish Part No.4 1/8" Bore S&S V-Series S&S Single Bore EFI Chrome /Red Filters 170-00834 1/8" Bore S&S V-Series S&S Super E/G Chrome /Red Filters 170-00841984-’99 big twins S&S Single Bore EFI Chrome /Red Filters 170-00851984-’99 big twins S&S Super E/G Chrome /Red Filters 170-00861984-’99 big twins Stock CV Chrome /Red Filters 170-0087CTO*Use the Configure to Order (CTO) part number to order different finish and filter color.Specify Specify 106-5337*MSRP$539.95$539.95$539.95$539.95$539.95Call for PricingParts forVictory®, Off-road& MetricNOTESTuned induction will not fit on motorcycles equipped with fairing lower glove boxes.Tuned induction system does not fit Dyna® Wide Glide® models due to runnerto gas tank interference.REPLACEMENT Parts starting onpage 3-115RacingProductsBillet adaptor brackets make single boretuned induction compatible with manyengines and motorcycles.OEM Cross ReferenceAppendix & IndexWarranty &Company PolicyDealer Services& Promo ItemsTools & ShopSupplies3-64Order toll free 866-244-2673

1984-1999 BIG TWINSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012S&S Air Filter Coversgetting into your engine• Washable nylon• Water resistant and filters out large debris, allowing the filter media to stop small dirt particles fromS&S High Flow Replacement Filter• Kit includes one filter and one clamp• High flow washable and reusable cotton media provides performance, protection, and economy• Choice of red or blue – red filters come standard with all S&S Single Bore Tuned Induction kitsS&S Air Filter Oil• Use after cleaning the cotton media – this colored oil brings back the vibrance of your filter• Designed for S&S air filters and is available in red or blue106-0248Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricAccessoriesDescriptionAir Filter (each sold with clamp)Air Filter Oil, 8 oz. BottleNylon Air Filter CoverPart No.Red 17-1020Blue 17-1023Red 106-1163Blue 106-1164each 106-02472 pack 106-0248MSRP$52.95$52.95$13.30$13.30$24.95$44.9517-102017-1023RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy106-1163 106-1164Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-65

S e ction 3:S&S ® Step 1: Intake and ExhaustParts forTwin Cam 96 /103 2007-2012TEARDROP AIR CLEANER KITFITMENT• 1984–‘99 big twins• S&S V-Series engines1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012FEATURES AND BENEFITS• Uniquely designed backplate has air horn style radiused entryway to reduce turbulence• Dimpled cover with directional air cone on inside creates smooth path for air• Great addition to performance exhaust or camsKIT CONTENTS• Filter• Backing plate• Teardrop air cleaner cover• All mounting hardwareNOTEFuel delivery (carbureted or EFI) may need to be modified to maintain thecorrect air and fuel mixture.REPLACEMENT Parts on page 3-116TEARDROP AIR CLEANER KITSModel/Engine Finish Stock Carb/EFIS&S L, H-D®Tillotson®,Bendix®, Keihin®17-0450Air Cleaner Kit for stock CV carbs, 1993-'99. S&S® high flow air cleaner kit offersimproved flow and a stylish look.S&S Super B S&S Super E/G TUV StyleParts forVictory®, Off-road& MetricRacingProducts1995-‘98 EFI big twin(Magneti Marelli®)Chrome 106-4589 $239.95 – –– –– ––1993-‘99 carburetedChrome 17-0450 $239.95 – –– –– ––WBlack 170-0181 $239.95 – –– –17-0404 $239.95 17-04301984 -’92 Chrome – – – – 17-0107 $239.95 17-0399 $239.95 17-04301984 - ‘89 Chrome – – 17-0108 $239.95 17-0107 $239.95 17-0399 $239.95 17-0430S&S 41/8” Bore Engines Slasher Chrome – – – –– –17-0416 $239.95 –––$239.95$239.95$239.95–Tools & ShopSuppliesDealer Services& Promo ItemsTEARDROP AIR CLEANER KITS S&S Single Bore EFIModel/Engine Finish 52mm MSRP 58mmS&S 41/8" Bore Engines Chrome 17-0496 $239.95 106-46681995-‘98 EFI big twinChrome 17-0498 $239.95 –(Magneti Marelli®)Slasher Chrome 17-0497 $239.95 –1993-‘99 carbureted Chrome – 106-4669MSRP$239.95––$239.95Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-66S&S® Jet KitsFitment11-52021990-2006 bt, CV Carb, Master(includes 2 needles and 11 jets)Tune your stock CV carb for S&S air cleanersand performance mufflers.Genuine Keihin® parts.Part No.11-5202Order toll free 866-244-2673MSRP$91.95A respectable gain in both horsepower and torque can be seen in this graph comparing astock big twin to one equipped with an S&S® air cleaner and SPO® touring mufflers.

1984-1999 BIG TWINSS&S ®TearDrop AIR CLEANER COVERSFITMENT• S&S teardrop air cleaners for Super E & G carbs and S&S EFI throttle bodies• S&S air cleaner kits for stock fuel systems17-0378Classic TeardropParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006S&S Classic Teardrop Cover• Directional air cone on inside creates smooth path for airflow• CNC machined from billet aluminum in Chrome or Wrinkle Black (WBlack)Parts forEvolution ®1984-1999S&S Slasher Teardrop Cover• Slots strategically cut around the perimeter of the cover to allow a more direct path to the airfilter – increasing power output by 1-2 hp• Directional air cone on inside creates smooth path for airflow• CNC machined from billet aluminum in Chrome finishS&S Nostalgic Cover• Rasied letters that say "S&S Cycle"• Directional air cone on inside creates smooth path for airflow• CNC machined from billet aluminum in Polished finish17-0384SlasherParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Teardrop air cleaner coversStyle Finish Part No.Chrome 17-0378Classic TeardropWBlack 17-0384Slasher Teardrop Chrome 17-0004MSRP$143.95$121.95$143.9517-0004NostalgicParts forVictory®, Off-road& MetricRacingProductsNostalgic Teardrop Polished 17-0071$149.95Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy17-0071Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-67

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-20061984-1999 BIG TWINSCALIFORNIA APPROVED AIR CLEANER KITSThis new sealed air cleaner kit replaces the older so-called "carbon air filter", which used activatedcharcoal to control evaporative hydrocarbon emissions. Activated charcoal filters are no longeraccepted by the California Air Resources Board so this sealed air cleaner was created to meetemissions standards and still provide the Proven Performance® that S&S is known for.FITMENT• 50-State emissions compliant S&S V-Series enginesParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTSKIT CONTENTS• Filter• Cover• Valve assembly, backplate, sealed air cleaner• Necessary mounting hardware and o-ringsSealed Air Cleaner KitsEnginePart No.V96, V100, V113 106-1449V111, V117, V124 106-3082MSRP$649.95$649.95Iron Works"Stempy" Awardfor innovationin 2008S&S® sealed air cleaner kit uses a solenoid operated nickel plated rotary valve to keephydrocarbons from escaping into the atmosphere when the engine is not running, butopens to allow air to enter when the starter button is depressed.Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsParts forX-Wedge®2007-2012S&S ®Breather Conversion KitUse this kit to update early production S&S air cleaner kits for 1993-'99 big twin models. Early aircleaners had o-ring seals that were more difficult to install and remove. This kit updates those unitsto use the simpler silicone coated washers. Banjo fittings do not need to be removed when servicingthe air cleaner or carb.FITMENT1993–’99 big twinFEATURES AND BENEFITSInstead of o-rings, banjo fittings are sealed with durable silicon coated washersWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexPART NUMBERS&S Breather Conversion Kit 17-0486S&S® Breather Conversion KitApplicationPart No.1993-’99 big twins 17-0486MSRP$32.95Breather conversion kit for big twin engines updates earlier S&S air cleaner kits for1993-’99 big twins to the latest breather hardware.3-68Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®HIGH FLOW AIR FILTER KITsFITMENT• S&S teardrop air cleaners for Super E & G carbs and S&S EFI throttle bodies170-01271" Taller High flow air filter kit forNew Super Stock® Air CleanersParts forTwin Cam 96 /103 2007-2012FEATURES AND BENEFITS• 1" wider filtration area provides up to 37% more airflow over standardS&S filters• Resulting band of exposed filter material imparts a high performance look• Low restriction filter element comes pre-oiled for true plug and play installationKIT CONTENTS• Wide filter• Filter spacers 17-0045S&S® High Flow Air FiltersDescription Fitment Part No.High Flow Air Filter Kit Classic Teardrop 17-0045(includes spacers)Super Stock Stealth, 1" Taller 170-0127Standard Filter OnlyClassic Teardrop 106-4724Super Stock Stealth 170-01261" Taller Filter Only Super Stock Stealth 170-0154SpacerClassic Teardropeach 50-5009-S3 pack 50-1072Super Stock Stealth, 1" Tallereach 50-5009-S3 pack 50-1072MSRP$52.95$59.95$22.95$39.95$35.95$12.10$32.95$12.10$32.95This dyno chart compares the performance of S&S High Flow filters when used with an S&SStealth air cleaner kit. With added area for drawing in more air, the optional 1" taller filtercan increase torque by 1.7 ft/lb over the standard sized filter! This test was conducted on astock 96" engine with stock mufflers. More impressive performance gains can be expectedon large displacement engines with performance exhaust, performance camshaft, andhigh flow cylinder heads.100908070605040302010Dyno Comparison2012 FLHX w/ S&S® Super Stock® Stealth Air Cleaner w/ 1" Taller Filter vs Standard FilterS&S High Performance 1" Taller FilterPeak Corrected HP 75.2Peak Corrected Torque 90.4High flow air filter kit forS&S Teardrop Air CleanersS&S High Performance Standard FilterPeak Corrected HP 74.1Peak Corrected Torque 88.71000 200030004000 5000 6000EngSpd RPMPERFORMANCEPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsS&S ®HIGH PERFORMANCE FILTERFOR STOCK Air CleanersTools & ShopSuppliesFITMENT• 1990–‘99 carbureted big twinsFEATURES AND BENEFITS• Direct replacement for stock Harley-Davidson® filter assemblies• Washable and reusable – cost effective upgrade that pays for itself over time• Great by itself or complement to performance exhaust or cams106-463280" Evolution® Carbureted 1990-'99Replaces (H-D® #29330-96)Dealer Services& Promo ItemsWarranty &Company PolicyS&S® HIGH PERFORMANCE FILTERApplicationPart No.1990–‘99 carbureted big twins 106-4632 (H-D® #29330-96)MSRP$62.95All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-69

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012SINGLE BORE EFI THROTTLE BODIES52mm: Offering a 30% larger cross sectional area than stock throttle bodies, the S&S 52mm borethrottle body flows more than enough air for all but the most demanding street engines.1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012PERFORMANCEPARTS58mm: In response to constant requests for something bigger, S&S also offers a huge 58mm borethrottle body! Strictly for large displacement competition engines, this throttle body allows your engine tobreathe easily and make more power!FITMENT• 1995-’99 big twinsFEATURES AND BENEFITS• Excellent performance• Compatible with S&S VFI• Retains your stock fuel pump• Cruise control compatible with no extra bracketOPTIONS• 52mm or 58mmKIT CONTENTS• Fuel injectors• Fuel rail• Harness adaptors• Throttle body assembly• All necessary hardware, gaskets, and hosesStockS&S 58mmS&S 52mmSeeing is believing. It’s pretty easy to see the differences in the bore sizes of a stockHarley-Davidson® throttle body and the S&S® 52mm or 58mm throttle bodies. How bigdo you want to go?Parts forVictory®, Off-road& MetricS&S® Single Bore EFI Throttle Body/Fuel Rail KitsFitment 52mm MSRP 58mm MSRP1995-’01 big twin(Magneti Marelli® style)17-5068 $910.95 106-4406 $856.95Dealer Services& Promo ItemsTools & ShopSuppliesRacingProductsWarranty &Company Policy106-4406SuperFlow® SF1020 Super Bench flow bench shows the difference in flow between theS&S 52mm (21/16") EFI throttle body and the new S&S 58mm throttle body. The peaknumbers at WOT are pretty impressive, but what may not be as apparent is that thepercentage of increase in air flow is greatest right off idle, between 5° and 25°. The increasein this area is as high as 23%, which translates into better off-idle response.OEM Cross ReferenceAppendix & Index3-70NOTESAir cleaner and manifold must be ordered seperately. See air cleaners starting on page 3-66 and manifolds on page 3-76 for more information.If you plan to use another programmable fuel injection module, it is best to consult the manufacturer to be certain that it is compatible with the S&S single boresystem and has enough tuning capability for your engine configuration.Installation of S&S throttle body on 1995-’01 bikes requires S&S ECU. Single bore throttle bodies are not compatible with stock Magneti Marelli® ECUOrder toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Two Cable Throttle AssembliesThe S&S two cable throttle assemblies are high quality "pull open – pull close" type throttlesdesigned for use on any two cable carburetor installations on bikes with 1" O.D. handlebars. Aspecial soft plastic material used to mold the grips makes them look and feel exactly like stockgrips. There are four different assemblies available to make installation on most chassis easy.Two Cable Throttle RequiredS&S Super E and G carburetors require the use of a two cable, pull open–pull closed throttleassembly. Any chassis including 1980 and earlier stock models equipped with a single cablethrottle mechanism requires conversion to a two cable, pull open–pull closed type. S&S offershigh quality two cable throttle assemblies for this purpose. Stock big twin models from 1981 topresent have a two cable throttle and should not require changing. Super E and G Carb kits for1990 and later models come with the new longer throttle cable guide bracket which allows theuse of the stock CV style throttle cables.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999S&S® THROTTLE CABLE APPLICATION CHARTFasteningApplicationMethodLengthTotal HousingLengthVinyl HousingOpen Side MSRP Close SideFX and FL models 1985 and earlier*Big Twin models 1995 and earlier*Threaded 36" 32"USA19-0432 $26.95USA19-0433To 1995 Harley-Davidson® Softail® (FXSTC, FXST, FLSTC, FLSTF)1986-'94 FXR, 1993-'95 Dyna®Threaded 39" 35"USA19-0434 $26.95USA19-0435To 1995 All FLT models Threaded 48" 44"USA19-0462 $24.95USA19-0463To 1995 custom application Threaded 42" 38" 19-0446 $26.95 19-04471996-'99 Softail (FXSTS, FXSTC, FLSTC, FLSTF)1996-'99 Dyna®Snap-in 39" 35"USA19-0438 $26.95USA19-04391996-'99 All FLT models Snap-in 48" 44" 19-0464USA$26.95USA19-04651996-'99 custom application Snap-in 42" 38"USA19-0440 $26.95USA19-0441*1980 and earlier must be converted to dual cable throttle assembly1998 and later required Harley-Davidson® throttle assembly #71831-96 .NOTEThe Throttle Cable Application chart above is used only when using throttle cable bracket part #11-2339. This bracket is standard on all S&S Super E & G carburetorkits for big twins 1989 and earlier and all kits for Harley-Davidson® Sportster® models with the exception of the kit for 2004-’05 models. Carburetor kits for 1990 andlater big twin models come with the longer cable bracket part #11-2338 for use with stock CV throttle cables. Super E and G carburetors ordered for big twin models1981 and later are being shipped with the correct throttle cable bracket to fit the stock cables. Big twin carbs that are not year specific will be shipped with both cablebrackets. All Sportster models 1988-’03 will still require conversion to butterfly style cables.Replacement PartsDescriptionPart No.S&S Universal Throttle Cable 106-3520Throttle Grip Clamp Set 1985-’95Top Throttle Grip Clamp onlyBottom Throttle Grip Clamp onlyThrottle Grip Clamp Screw(Fits S&S throttle assemblies: Part #19-0448,#19-0449, #19-0482, #19-0450, , #19-0229)Throttle Grip SetRight Hand Grip only106-3519USA19-0222USA19-0220USAeach 50-004310 pack 50-0129USA106-3521USA19-0225USALeft Hand Grip onlyUSA19-0226Cable Adjuster(Fits S&S throttle assembly part #19-0229)USA19-0223Cable Adjuster Jam Nut(Fits S&S throttle assembly part #19-0229)19-0227Handlebar Spacing Sleeve4" x 1" O.D. – converts 7⁄8" handlebars to 1" O.D.USA19-0235MSRP$21.95$21.95$5.30$11.20$2.15$19.35$29.95$16.95$14.95$3.30$0.65$15.50106-3521106-352050-004319-022319-0227106-3519MSRP$26.95$26.95$26.95$26.95$26.95$26.95$26.9519-0235Visit us at www.sscycle.comParts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-71

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTS1984-1999 BIG TWINSSUPER E & G COMPLETE Carburetor KITSNow Better Than Ever!The Super Shorty E & G carbs were first introduced over 20 years ago, and since have becomethe world's most popular performance carb for v-twin motorcycles. We're still working tomake them better! The latest improvement in the new generation of Shorty carbs is a minortweak of the intermediate fuel delivery. Our research to create emissions compliant carbs forour OE customers paid off with an unexpected performance improvement, which we haveincorporated into our regular line of carbs. Previous E & G carbs have three fuel delivery portsabove the throttle plate, but the new design has four. The benefit is better throttle response,and a smoother transition from the low/intermediate system to the main jet. In addition, weadded an o-ring seal around the idle mixture screw to eliminate the possibility of air leakageand to help prevent the screw from vibrating out of adjustment. All current production SuperE & G carburetors, serial number N02188 and later have these new features. An easy way toidentify a new carb with four fuel delivery holes is the "Made In USA" on top of the carb bodyright below the word "SHORTY." The Super E’s 17/8" bore is more than adequate for street enginesup to about 100" displacement. The huge 21/16" bore on the Super G is recommended for engines100" and larger.FITMENT• 1984-’99 big twinsParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricFEATURES AND BENEFITS• O-ring sealed idle mixture screw• Increased air flow for more power• Four fuel delivery ports – Better throttle response• Adjustable accelerator pump for quick throttle response and easy starting• Utilization of the factory dual cable system ensures safe operation• Direct replacement and high quality fit and finish – less down time and better performance• Variable position enrichment starting systemKIT CONTENTS• Mounting hardware• Instructions• Super E or G carburetor• S&S intake manifold (For engines with stock length cylinders)• Teardrop air cleaner kit• Gaskets, seals and hosesWATCH THE KICK START SUPER E CARB VIDEO ATSSCYCLE.COM/MEDIA/VIDEOS.PHP11-0419Super E Carburetor complete kit for 1993-'99 big twinRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-72S&S® Super E & G Complete Carburetor KitsFitment Super E MSRP Super G1993-’99 big twin 11-0419 $579.95 11-04341984-’92 big Twin 11-0407 $579.95 11-0427S&S® SUPER E PARTIAL KIT (NO MANIFOLD)FitmentPart No. MSRP1993-’99 big twin 11-0442 $509.951984-’92 big Twin 11-0440 $509.95Does not include intake manifold. Partial kit designed for engines with longer/shorter than stockcylinders. Manifold is ordered separately. See page 3-76S&S® Super E & G Carburetor OnlyFitment Super E MSRP Super GAll Years & Models 11-0420 $349.95 11-0421Replacement parts on page 3-126.Order toll free 866-244-2673MSRP$599.95$599.95As the throttle plate opens, it exposes more of these holes to engine vacuum and deliversmore fuel as rpm increases. When you run out of holes in the intermediate system, themain jet comes in and handles fuel delivery for the higher rpm.NOTESS&S® does not recommend polishing or chrome plating Super E &G carbs. Our repair department has seen many carbs with pluggedpassages due to polishing compounds, and some carbs that have beendestroyed because the polishing or chrome plating had altered criticalmachined surfaces.Recommended for closed circuit use only—S&S Super E & G carbs shownare not approved for use on motor vehicles operated on California publichighways, or in other states where similar pollution laws may apply. Theuser shall determine the suitability of the product for his or her use andshall assume all risk and liability in connection therewith.OPTIONOptional cruise control adapter kits allows riders to keep factorycruise feature.MSRPCruise Control Adapter Kit$369.95 FitmentPart No. MSRP1993-’97 big twin 11-2926 $69.951998-’99 big twin 11-2927 $67.95

1984-1999 BIG TWINSS&S ®TÜV APPROVED SUPER E CARBURETOR KITSRiders in the European Union can now replace their stock Harley-Davidson® carburetor with theattractive and reliable S&S Super E! Before being shipped, carburetors are jetted and adjusted for thespecific year of bike they are going to be installed on.FITMENT• 1984–’99 big twinsKIT CONTENTS• Intake manifold• Air filter• Documentation proving TÜV approval• 17/8" bore Super E carburetor• Chrome teardrop air cleaner cover• All mounting hardware and gaskets• Complete instructions106-2480PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012TÜV APPROVED S&S® SUPER E CARB KITApplicationPart No.1993-'99 big twin 106-24801984-'92 big twin 106-2478MSRP$629.95$579.95Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S ®Early EFI Upgrade PackageIs your fuel injection system getting tired? Lots of mileage on your motorcycle?S&S has assembled a package that includes everything you need to refresh andupgrade your fuel delivery system!Fitment• 1995-’98 big twins – fuel injected modelsFeatures & benefits• New injectors• 52mm throttle body/fuel rail• Teardrop air cleaner• Complete package to upgrade early fuel injection systems• Replacement ECU can be programmed with various calibrations• Intake manifold with vacuum fittings• Typical increase of 4 horsepower over stockParts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsS&S® EARLY EFI UPGRADE PACKAGEApplicationPart No.1995-’98 big twins – fuel injected models 550-0067MSRP$1,594.95Warranty &Company PolicyVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-73

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-74PERFORMANCEPARTSJets & Carb Rebuild Kitsfor S&S Super E & G CarburetorsFor those who need to rejet their carburetor because of engine modifications, exhaustmodifications, or changes in altitude, we have extra jet kits available which are designed tocover most jetting situations.Dealer Jet KitsDescriptionS&S Carb Parts Kit (Contains needed parts tomaintain S&S Super E and G carburetors)S&S Jet Kit (Includes 3 each of all intermediate jetsand 5 each of all main jets, plus a main jet tool)Part No.11-310311-3102Jet PacksDescriptionPart No. MSRPLow Range Jet Pack – For jetting most stock and moderate performance engines.Includes one each intermediate jets (.025", .0265",.028", .0295") one each main jets (.062", .064", .066", 11-7270 $46.95.068", .070", .072", .074").High Range Jet Pack – For jetting some stock and all performance engines.Includes one each intermediate jets (.0295", .031",.032", .033") and one each main jets (.072", .074", 11-7271 $46.95.076", .078", .080", .082", .084").Master Jet Pack – For jetting all Super B, E, and G equipped engines.Includes one each intermediate jets (.025", .0265",.028", .0295", .031", .032", .033") and one each mainjets (.062", .064", .066", .068", .070", .072", .074", .076",.078", .080", .082", .084").11-7272 $80.95Intermediate JETS - SERIES #94 INDIVIDUAL SELECTIONSize QTY Part No. MSRP Size QTY Part No..025each 11-0250 $8.80each 11-0320.0323 pack 11-7107 $23.953 pack 11-7112.0265each 11-0265 $8.80each 11-0330.0333 pack 11-7108 $23.953 pack 11-7113.028each 11-0280 $8.80each 11-0360.0363 pack 11-7109 $23.953 pack 11-7114.0295each 11-0295 $8.80each 11-0400.0403 pack 11-7110 $23.953 pack 11-7115.031each 11-0310 $8.80each 11-0000Blank3 pack 11-7111 $23.953 pack 11-7116Early Series #94 gas jets were stamped with single digit numbers. Conversions forthese numbers are:1 ............. .025" 4 .............. .033"2 ............. .028" 5 .............. .036"3 ............. .031" 6 .............. .040"NOTESNo returns or exchanges on jets.Refer to Section 8: Racing for the S&S fuel and turbo carburetors.Order toll free 866-244-2673MSRP$340.95$317.95MSRP$8.80$23.95$8.80$23.95$8.80$23.95$8.80$23.95$8.80$23.951984-1999 BIG TWINS11-310211-310311-7272106-3517

1984-1999 BIG TWINSMAIN JETS - SERIES #72 INDIVIDUAL SIZE SELECTIONSize QTY Part No. MSRP Size QTY Part No. MSRP.040each 11-4040 $7.70each 11-4080 $7.70.0805 pack 11-7220 $34.955 pack 11-7240 $34.95.042each 11-4042 $7.70each 11-4082 $7.70.0825 pack 11-7221 $34.955 pack 11-7241 $34.95.044each 11-4044 $7.70each 11-4084 $7.70.0845 pack 11-7222 $34.955 pack 11-7242 $34.95.046each 11-4046 $7.70each 11-4086 $7.70.0865 pack 11-7223 $34.955 pack 11-7243 $34.95.048each 11-4048 $7.70each 11-4088 $7.70.0885 pack 11-7224 $34.955 pack 11-7244 $34.95.050each 11-4050 $7.70each 11-4090 $7.70.0905 pack 11-7225 $34.955 pack 11-7245 $34.95.052each 11-4052 $7.70each 11-4092 $7.70.0925 pack 11-7226 $34.955 pack 11-7246 $34.95.054each 11-4054 $7.70each 11-4094 $7.70.0945 pack 11-7227 $34.955 pack 11-7247 $34.95.056each 11-4056 $7.70each 11-4096 $7.70.0965 pack 11-7228 $34.955 pack 11-7248 $34.95.058each 11-4058 $7.70each 11-4098 $7.70.0985 pack 11-7229 $34.955 pack 11-7249 $34.95.060each 11-4060 $7.70each 11-4100 $7.70.1005 pack 11-7230 $34.955 pack 11-7250 $34.95.062each 11-4062 $7.70each 11-4102 $7.70.1025 pack 11-7231 $34.955 pack 11-7251 $34.95.064each 11-4064 $7.70each 11-4104 $7.70.1045 pack 11-7232 $34.955 pack 11-7252 $34.95.066each 11-4066 $7.70each 11-4106 $7.70.1065 pack 11-7233 $34.955 pack 11-7253 $34.95.068each 11-4068 $7.70each 11-4108-S $7.70.1085 pack 11-7234 $34.955 pack 11-7254 $34.95.070each 11-4070 $7.70each 11-4110 $7.70.1105 pack 11-7235 $34.955 pack 11-7255 $34.95.072each 11-4072 $7.70each 11-4115 $7.70.1155 pack 11-7236 $34.955 pack 11-7256 $34.95.074each 11-4074 $7.70each 11-4120 $7.70.1205 pack 11-7237 $34.955 pack 11-7257 $34.95.076each 11-4076 $7.70each 11-4040 $7.70Blank5 pack 11-7238 $34.955 pack 11-7258 $34.95.078each 11-4078 $7.705 pack 11-7239 $34.95Main Jet Air Bleed Kit (One Jet Each Size)SizesPart No..042" - .060" 106-3517.084" - .120" 106-3518MSRP$64.95$48.95S&S® Carburetor Rebuild KitsTo insure that you continue to get the utmost in performance from your S&S carburetor, wehave put together a series of rebuild kits that are designed to provide the proper parts to returna worn carburetor to top shape. We have assembled different types of kits to cover the differentdegrees of rebuild necessary.Master Rebuild KitsMaster rebuild kits contain a body rebuild kit, accelerator pump rebuild kit (Super E and Gonly), all new fasteners, springs, idle mixture screw, seat, and needle assembly. Everythingneeded to completely rebuild one carburetor.Master Rebuild KitDescriptionPart No.Super E 11-2923Super G 11-2924Body Rebuild KitsBody rebuild kits for Super E and G carbs also contain throttle shaft nuts, nylon washers,accelerator pump o-ring, and accelerator pump boot. Body rebuild kits for Super E and G carbsdo not contain throttle shaft bushings since these carbs have stainless steel throttle shaftbushings already installed.Body Rebuild KitDescription Part No. MSRPSuper E 11-2906 $40.95Super G 11-2907 $40.95basic Rebuild KitDescription Part No.Super E & G 110-0067Accelerator Pump Rebuild KitsAccelerator pump rebuild kits contain diaphragm, diaphragm spring, check balls, check ballspring, pump pushrod, and required hardware and o-rings.Accelerator Pump Rebuild KitDescription Part No.Super E & G 11-291811-2907Basic Rebuild KitA gasket and seal kit for low mileage Super E & G carbs. Perfect to reassemble carbstaken apart for inspection and cleaning.MSRP$31.95MSRP$19.95MSRP$80.95$80.95110-0067Visit us at www.sscycle.com11-2918PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-75

S e ction 3:S&S®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricPERFORMANCEPARTSFITMENT• CV carbs• 1984–’99 big twins• S&S and other butterfly carbsFEATURES AND BENEFITS• Fits stock or S&S heads• Available for stock engines and engines with longer or shorter cylinders• Other lengths are available by special order• Provision for VOES lines, MAP sensors, and cylinder head vents in 41/8" bore engines1984-1999 BIG TWINSMANIFOLDS FOR CARBURETED ENGINES16-1628Big twins with stock or S&S Super Stock® ignitionManifolds for Carbureted 1984-'99 Evolution® AND S&S® EngineswITH Stock or S&S Super Stock Ignition – VOES fittingS&S ES, LS,Displacement Cylinder Length Size Number Super A, B, E, Tillotson®, MSRP Super GMSRP Super DBendix®, Keihin®88" 5.375" 397 16-1626 $91.95 16-2526 $91.95 –93" 5.500" 406 16-1627 $91.95 16-2527 $91.95 16-352780", 89", 96" Stock (5.550") 410 16-1628 USA TÜV 1 4$91.95 16-2528 $91.95 16-352898" 5.625" 416 – –16-2529 $91.95 16-3529103" 5.750" 426 16-1632 $91.95 16-2532 $91.95 16-3532107" *5.375" 397 16-1626 $91.95 16-2526 $91.95 –113" *5.500" 406 16-1627 $91.95 16-2527 $91.95 16-3527Special Order Specify Specify 16-1639** Call for Pricing 16-2539** Call for Pricing 16-3539A*** Cylinder lengths reflect the use of S&S SA crankcases with +.500 deck height in S&S 4" bore engines.** Special Order: Download the Special Order Form at sscycle.com/soformsMSRP–$91.95$91.95$91.95$91.95–$91.95Call for PricingRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-76Special intake manifolds for Carbureted S&S® Engines for 1984-'99 big twins (REQUIRING MAP SENSOR MACHINING)Displacement Cylinder Length Size Number Super E MSRPSuper G MSRP Super DMSRPEvolution and S&S Engines with Intelligent Spark Technology (IST®) Ignition – MAP Sensor Port80", 89", 96" 5.550" 410 16-1718 $91.95 16-2588 $91.95 16-3588$91.95100" 5.245" 387 – –16-2607 $91.95 ––107" 4.870" 397 16-1643 $91.95 – –––111" 4.763" 398 – –16-2604 $91.95 ––113" 4.995" 406 – –16-2606 USA TÜV 2 5 $91.95 –117" 4.888" 408 – –16-2603 $91.95 –124" 5.013" 417 – –16-2598 $91.95 16-3593Special Order Specify Specify 16-1639** Call for Pricing 16-2539** Call for Pricing 16-3539A**41/8" Bore S&S Engines with Super Stock® Ignition – Extra Vacuum Fitting111" 4.763" 398 – –16-2594 $91.95 16-3590117" 4.888" 408 – –16-2595 $91.95 –124" 5.013" 417 – –16-2596 $91.95 16-3592Special Order Specify Specify – –16-2600A** Call for Pricing 169-0002****Special Order: Download the Special Order Form at sscycle.com/soformsOrder toll free 866-244-2673––$91.95Call for Pricing$91.95–$91.95Call for Pricing

1984-1999 BIG TWINSCV manifolds for 1984-'99 big twinsDisplacement Cylinder Length Size Number Part No.80", 89", 96" 5.550" 410 16-1736(H-D® #27019-89, 27019-89A)88" 5.375" 397 16-173393" 5.500" 406 16-1734100" *4.745" 387 16-1732107" *4.870" 397 16-1733113" *4.995" 406 16-1734Special Order Specify Specify 16-1725A*** Cylinder lengths reflect the use of S&S SA crankcases with +.500 deck height in S&S 4" bore engines.** Special Order: Download the Special Order Form at sscycle.com/soforms16-1736for CV style carbsMSRP$107.95$107.95$107.95$107.95$107.95$107.95Call for Pricing16-0136-SREPLACEMENT PARTSDescriptionPart No.Manifold Fitting VOES Rubber Cap3⁄16" I.D. x 5⁄16" O.D. x 1⁄2" 50-8372 TÜV 2Manifold Vacuum Fitting16-0136-S50-8372MSRP$1.20$2.70PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-201216-0241 16-0242Parts forVictory®, Off-road& MetricRacingProducts16-2594S&S 41/8" bore engines with Super Stock ignitionU-Rings for Constant Velocity CarbsDescriptionPart No.U-ring, 40-42mm (H-D® #27002-89) 16-0242U-ring, 44-48mm 16-0241MSRP$14.95$14.95Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy16-2588Engines with S&S IST® ignition(MAP Sensor ready manifold)NOTES&S style o-rings must be used with these manifolds. S&S o-rings are slightlythinner to accommodate the larger S&S port diameter. Use of stock o-rings maydamage the manifold.OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-77

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSMANIFOLDS FOR SINGLE BORE EFI ENGINESSpecifically designed for EFI applications, these S&S manifolds include fuel injector mounting ports.Parts forTwin Cam 88 ®1999-2006FITMENTbodies, stock or S&S heads• S&S V-Series engines• Stock or S&S Hot Set Up Kit® equipped 1995–‘98 big twins with S&S 52mm or 58mm throttleParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTSS&S Single bore efi manifoldsDisplacement Cylinder Length Size Number Part No.80", 89", 96" 5.550" 410 16-5141V107" 4.763" 398 16-5136V111" 4.763" 398 16-5136V117" 4.888" 408 16-5138V124" 5.013" 417 16-5139Special Order Specify Specify 16-5142**Manifolds include the required S&S style o-ring.**Special Order: Download the Special Order Form at sscycle.com/soformsMSRP$134.95$134.95$134.95$134.95$134.95Call for PricingNOTEThe included S&S style o-ring, part #16-0235, must be used withthese manifolds. S&S o-rings are slightly thinner to accommodatethe larger S&S port diameter. Stock o-rings may damage themanifold.Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesS&S ®Manifold Conversion KitsInstalling an S&S cast aluminum intake manifold is a great way to increase performance and toconvert the problematic stock rubber compliance fittings, which could crack and cause vacuumleaks. Besides improved air flow, they eliminate the possibility for intake leaks due to cracks and lossof sealing at high rpm due to manifold flex. Machined to the correct length for a stock displacementengine, this manifold has a 17/8" throat diameter and is the same manifold that is used in S&S SuperB and E carburetor kits.S&S® Manifold Conversion Selection ChartS&S ES, LS, Super B, Super EApplication Cylinder Length Size No.Tillotson®, Bendix®, Keihin®1984-'89 big twin 5.550" 410 16-1658MSRP$107.95Dealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENT PARTSDescriptionPart No.Manifold 16-1628 USA TÜV 1 4Front (H-D® #27009-86A)each 16-02325 pack 16-0600Flangeseach 16-0233Rear (H-D® #27010-86A)5 pack 16-0601Set (Front & Rear) 106-3516O-Ringseach 16-023510 pack 16-02430.350" Spacers 50-7044MSRP$91.95$11.00$49.95$11.00$49.95$19.95$4.70$42.95$1.65NOTESS&S rigid mount manifolds are designed to improve intake tract air flow.These manifolds may change the way a stock carburetor and air cleaner assemblyfit. This means that these components may require shimming and/or a slightchange in mounting bracketing.S&S manifold conversion kits for Harley-Davidson® Evolution® are designedto fit stock displacement engines.Series #16-1600 manifolds included in Manifold Conversion Kits aremachined with a 17/8" throat and will fit stock Keihin® butterfly carburetors,all S&S 13⁄4" and 17/8" carbs, and any other carburetors with the samemounting bolt pattern.S&S style o-rings must be used with these manifolds. S&S o-rings are slightlythinner to accommodate the larger S&S port diameter. Use of stock o-ringsmay damage the manifold.3-78Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®VARIABLE FUEL INJECTION MODULES (VFI)FITMENT• 1995–’98 fuel injected big twinsFEATURES AND BENEFITS• Directly replaces stock Harley-Davidson® fuel injection modules – plugs directly into stockwiring harness• Includes ProTune II software and can be updated at sscycle.com/software/protune• Three stage engine overheat protection eliminates possible engine catastrophescaused by improper modifications to fuel maps• Altitude compensation automatically adjusts for altitude variations• Live tuning allows manual changes to maps while the engine is running• Self diagnostics and actuator test functions help tuning and verify properinstallation and operation• Engine light can be programmed to function as a shift light• Closed loop capable with optional VFI closed loop sensor kitOPTIONS: CLOSED LOOP CAPABILITYWhen equipped with a dual closed loop sensor kit and running in closed loop mode, VFItuning becomes a breeze! S&S supplies base maps for several displacement groups, creatinga starting point to get bikes up and running. Utilizing dual oxygen sensors (sold separately)placed in the exhaust, the S&S closed loop system modifies the base fuel map to meet thespecific requirements of your engine!• Automatic tuning on the street or on the dyno• Each cylinder is tuned individually• Fuel map changes are saved in the module and can be merged with the pre-loadedbase mapClosed loop VFI can also automatically compensate fuel delivery for modifications creating upto a 20 hp gain, such as changes in:• Displacement• Cams• Exhaust• Head porting or installation of aftermarket headsKIT CONTENTS• Magneti Marelli® style S&S VFI module• ProTune II software• Installation instructionsS&S® Magneti Marelli® style S&S VFI moduleDescriptionPart No.Magneti Marelli Style VFI Module 559-0001*Magneti Marelli Style VFI Closed Loop Sensor Kit 106-2067*Special Order: Download the special order form at sscycle.com/soformsReplacement Parts for S&S® VFI ModulesDescriptionPart No.Service Kit, O 2Sensor 106-2061Service Kit, Connector, DTM, 4-Position Receptacle 55-1592Service Kit, DTM Pin 55-1223Service Kit, Oxygen Sensor Boss55-6071-SService Kit, Subharness - Magneti Marelli® Style 55-1588Service Kit, Electrical Tap 10 pack 55-1596Barometric Sensor Relocation Kit (See Notes) 55-1599Hardware Kit (USB Cover) 55-5091Serial Communications Cable 55-5009MSRPCall for Pricing$279.95MSRP$88.95$14.40$349.95$14.80$72.95$11.05$38.95$6.65$30.95NOTES559-0001Installation of the oxygen sensors on the back or underside of the pipes makes themunobtrusive in nearly all applications. The wiring sub-harness installation requires minorwiring harness modifications. Complete installation instructions are included.The Barometric Sensor Relocation kit (part #55-1599) is required for anycomplete S&S T-series engine installed in a 1995-2001 EFI touring chassisor any engine used in these applications using the S&S T-series oil pumpwhere the stock cam position sensor cannot be used.All current production S&S modules are closed loop compatible, and allolder S&S modules can be updated with current calibration by simplydownloading software from the S&S website at www.sscycle.com/software/protune.Due to the extreme range of control offered by the S&S VFI modules, werecommend that they be installed and tuned by S&S Certified VFI TuningCenters. Check www.sscycle.com to find a tuning center near you.106-2067Visit us at www.sscycle.comPERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-79

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012PERFORMANCEPARTSCOMPRESSION RELEASESWith the S&S compression release kit, a stock starter is able to start almost any engine. The S&Scompression release system consists of a small valve that opens during starting and allows a portionof the cylinder pressure to escape into the exhaust port. The reduced cylinder pressure makes iteasier for the starter to turn the engine. When the engine starts, the valve closes and the engineruns normally, with full compression.FITMENT• S&S cylinder heads with compression release machiningOPTIONS• Manual release:Activated by a cable similar to a choke control, this slick system can be used withany style rocker cover.• Electric release:Solenoid operated, this system automatically opens and closes when the starter button is pressed andreleased. Convenient and simple, this is the best setup for big displacement high compression bikes.Requires S&S die cast rocker covers, see page 3-61.S&S ® Compression Release KitsDescriptionPart No.Electric 90-4915Manual 90-4925MSRP$321.95$359.951984-1999 BIG TWINS90-491690-4915Electric Compression Release Kit50-870153-004555-1009Parts forVictory®, Off-road& MetricRacingProductsTools and AccessoriesDescriptionPart No.S&S Cable Knob:Special billet accessory knob for manual compression 50-8701release (see picture)S&S Two-Piece Socket Kit:Allows in-frame installation of S&S compression releases 53-0045and protects wiring from damage during installation.S&S Compression Release Hole Plug 90-4916MSRP$15.05$83.95$9.85Replacement PartsDescriptionPart No.Silicone Solenoid Caps 55-1009Wiring HarnessUSA 2,3TÜV 2,5,655-1010Electric Compression Release Assembly 90-4914MSRP$3.65$105.95$138.95Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyNOTESS&S rocker covers must be used with electric compression releases due to clearance requirements for the solenoids.Rocker covers must be removed when installing S&S® compression releases. If lack of frame clearance prevents removal of rocker covers, engine must be removedfrom frame for compression release installation.In most cases, S&S compression releases can be installed while the engine is in the frame with the special S&S two-piece socket kit, part #53-0045 .If cylinder heads are machined for S&S compression releases, but compression releases are not used, special plug part #90-4916 (two required) must be installed toseal the machined hole.Stock cylinder heads cannot be machined for S&S compression releases because there is not enough material in critical areas.OEM Cross ReferenceAppendix & Index3-80Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®IST ® IGNITION SYSTEMTruly revolutionary, the Intelligent Spark Technology (IST) system monitors crank position, camposition (if equipped), MAP, cylinder temperature, and knock sensor. If knock or detonation occurs,the IST system adjusts timing until it stops and then stores the information. In effect, the system"learns" the ignition requirements of a particular engine and creates a fully custom ignition map forit. Requires two coils or single fire coil pack.FITMENT• 1984–’99 carbureted modelsFEATURES AND BENEFITS• Protects your engine from damaging detonation or knock• Automatically adjusts to lower grade fuel• Installation kits plug into stock wiring harnesses• 6250 rpm preset rev-limiter (adjustable with IST Guardian)• High output automatically maximizes coil output• Automatic dwell adjust will optimize current for any 0.5Ω to 3.0Ω coil• Short circuit and reverse polarity protected• IST will automatically adjust ignition timing for modifications such as:• Increased displacement from stroker or big bore kits• Bigger cams• Performance exhaust• Head porting or installation of aftermarket heads• Gear ratioKit Contents• Knock Sensor• Temperature Sensor• MAP Sensor• Wiring Harness Adapter• Crank Position Sensor55-1050S&S® IST® Ignition ModuleFitmentPart No.1984–’99 carbureted models 55-1221Installation kit (required)FitmentPart No.S&S® 41/8" Bore 1984-'99 bt 55-1050S&S High Output 3.0Ω Single Fire CoilFor S&S IST® or Super Stock® ignition systems. Thissingle fire coil is actually two separate coils in a singlepackage. Coil impedance is 3Ω per coil. Not compatiblewith the S&S Variable Fuel Injection (VFI) System.S&S High Output 0.5Ω Single Fire Coil55-1571For S&S IST ignition, Delphi® style VFI modules (fitscarbureted Harley-Davidson® big twins 1999-'06,except 1999-'01 touring models), and custom55-1576applications requiring a 0.5Ω coil. Not compatible withS&S Super Stock ignition. USANOTEMSRP$349.95MSRP$327.95$139.95$119.95The S&S IST Ignition System is not recommended for kick start applicationsunless a cam position sensor is used. Engines using a crankshaft positionsensor only will be difficult to kick start. We recommend our Super Stock®ignition system for kick start applications. 1984-’93 and some 1994 big twinmodels require minor wiring harness modifications.55-1576Replacement PartsCylinder HeadTemperature Sensor55-1221Exclusive S&S knock sensor installed oncylinder head top motor mount. No otherignition system for v-twin motorcycles usesknock sensing to control ignition timing.55-15711984-’99 bt and S&S 4"and 35/8" Bore EnginesS&S 41/8" Bore EnginesTÜV 2 (H-D® #32446-99)55-103955-101455-1089MAP Sensor w/ VOES Fittingsand Hold-Down Hardware USA 3 (H-D® #32316-99)55-1037MAP Sensor Hold-Down Clamp (H-D® #38723-99)16-5077-SScrew, Torx, Panhead, 8-32 X 3/8" (H-D® #68042-99)50-0054-SVOES Hose (9" long)USA19-0395VOES Tee Hose Fitting50-8124-SMAP Sensor Only (H-D® #32424-98, 32416-10, 32417-10) 55-5057Knock Sensor Kitwith Mounting Brackets and Hardware55-1015Knock Sensor Motor Mount Bracket 55-1054Knock Sensor Head Mount Spacer (S&S 41/8" bore engines) 50-7140-SKnock Sensor Only 106-2942Crank Position Sensor (S&S engines w/ notched flywheels)USA 2,3TÜV 4,5,7 (H-D® #32707-01B, 32707-01C)55-10511984-’99 bt engineswithout notched flywheels55-1021S&S 4" & 35/8" bore enginesWiring Harness Adapter with notched flywheelsUSA 2TÜV 5S&S 41/8" bore enginesUSA 3TÜV 655-1048Coil Harness USA TÜV 2,3 5,6 55-1038Cam Harness Kit 55-1530Power Harness Kit USA TÜV 2,3 5,6 55-1540Visit us at www.sscycle.com$64.95$49.95$49.95$4.00$0.35$2.30$2.35$49.95$60.95$20.95$4.95$26.95$68.95$158.95$136.95$158.95$31.95$38.95$39.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-81

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSIST ® Guardian Diagnostic SystemIn addition to a 3-step break-in rev-limiter function, the Guardian Diagnostic System offers enginebuilders and tuners some powerful tools to use with the S&S IST ignition module.Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsPERFORMANCEPARTSFITMENT• S&S carbureted V-Series engines with notched flywheels• Vehicles equipped with the IST ignition module (will not work with stock Harley-Davidson® or otheraftermarket systems)FEATURES AND BENEFITS• Adjustable rev-limiter. Modules are initially set to a 6,250 rpm rev limit, but this can be set to anyvalue up to 7,200 rpm• Scan tool function allows you to view diagnostic test codes (DTCs) or clear history DTCs• Calibrate the speedometer in 2004-'06 H-D® models• Look at live data: rpm, manifold absolute pressure, engine temperature, battery voltage, sparktiming, dwell, and coil current for both cylinders while the engine is running,to aid in service work or performance tuning• Look at history information: number of starts, number of rev-limiter hits afterthe break-in rev-limit has expired, amount of time spent in various operating conditions, maximumtemperature reached, current rev-limit, total engine cycles and running timeKIT CONTENTS• PC software CD• Translator unit• Adaptor cablesSystem Requirements• Microsoft® Windows® 2000 or higher operating system(not compatible with 64-bit operating systems)• Pentium II 350 MHz processor or faster/equivalent, Pentium III 500 MHz processor or faster/equivalent preferred• Minimum 64 MB RAM, 128 MB or more recommended• At least 300 MB of free hard drive space• CD-ROM or DVD-ROM drive required for installation• Keyboard and mouse (or equivalent pointing device)• 9-pin serial port or serial to USB adapterS&S® IST Guardian Diagnostic SystemFitmentPart No.1984-‘99 carbureted big twins, Vehicles equippedwith the IST ignition module (will not work with stockHarley-Davidson® or other aftermarket systems)55-5075MSRP$387.95break-in rev-limits scheduleHours of OperationRev-Limit0 to 8 4,2508 to 16 5,12516 to 24 6,02524+ 6,250** The final rev-limit can be set to any value up to 7200 rpm using S&S Guardian Diagnostic software.Available for modules sold separately only.Warranty &Company PolicyREPLACEMENT CABLESFitmentPart No.Harness, translator to data link 55-5062Cable, RS-232, PC to translator 55-5063MSRP$37.95$16.05NOTEPC must have 9-pin serial port for communication with ignition module.Otherwise, a serial to USB adapter must be used.Not compatible with S&S IST ignition modules manufactured before10/01/2003. Software can be by sending the IST module to S&S Cycle.OEM Cross ReferenceAppendix & Index3-82Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Super Stock IgnitionsSince the Super Stock ignition modules were introduced, some of our customers let us knowthat they wanted to kick-start their V96, V113 and V124 engines. In response to their requests,we have updated our Super Stock modules and our diagnostic software to give S&S dealers theability to switch from electric to kick-start modes.Fitment• V-Series engines• V80, V92, V96, V100, V107, V111, V113, V117, V124, V145Features & Benefits• New updated modules can be set to kick-start or electric-start mode by an S&S dealer usingthe Super Stock diagnostic cable and software• Electric-start mode allows the pre-ignition cranking to be set anywhere from 1 to 4 enginerevolutions (only available with current modules – earlier modules cannot be updated)• Pre-programmed ignitions are custom tailored for a specific S&S engine – no need foradjustments• Single fire operation – requires a single fire coil for single spark plug applications• Dual plugged applications require a pair of two tower coils or a single four tower coil• Minimum 3.0Ω primary resistance• Overload and short circuit protected• VOES switches to less aggressive curve under load or hard acceleration• 6300 rpm rev-limiter• 24-hour break-in rev-limiter – prevents damage during break-in• Data logging diagnostic capabilitiesS&S® Super Stock® Ignition Module And KitsEngine Kit MSRP ModuleV80 550-0140 $234.95 550-0139V92 550-0138 $234.95 550-0137V96 55-1354 $234.95 55-1344V100, V107,V113 55-1355 $234.95 55-1345V111, V117, V124 55-1356 $234.95 55-1346V124 w/ B2 Heads 550-0141 $234.95 55-1359V145 55-1358 $234.95 55-1378NOTE – Only modules and kits with the above part numbers have the updated features.MSRP$164.95$164.95$164.95$164.95$164.95$164.95$164.95S&S® Super Stock® Ignition Kit Replacement PartsDescriptionPart No.Pick-up Cup and Mounting Screw 55-1247Connector Kit 55-1249 USA TÜV 1 3,4VOES Switch with Hardware 55-1248 USA TÜV 1 3,4VOES Hose, 9"19-0395 USAVOES Manifold Fitting16-0136-SVOES Hose Tee50-8124-SOptional PartsS&S Single Fire Coil (3.0Ω) 55-1571Super Stock Diagnostic Cable & Software 55-1271NOTESMSRP$12.75$7.70$57.95$2.30$2.70$2.35$139.95$110.95S&S Super Stock ignition systems are available in complete ignition kitsand as replacement modules. S&S single fire ignition coils are availableseparately.Keep in mind that the curves are preset for a specific S&S engine, and thatmodules intended for one engine may not yield optimum results whenused on another configuration.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsS&S ®SPEEDOMETER CALIBRATORThe easiest way to adjust stock Harley-Davidson® electronic speedometers. No more worrying about the effects of changing gear ratios,tire size, or wheel size. Installation is as simple as unplugging the connection between the transmission sensor and speedometer, andconnecting it to the S&S calibration module.FITMENT• 2006 and earlier big twin models equipped with OEM electronic speedometer (except 2006 Dyna®)Tools & ShopSuppliesDealer Services& Promo ItemsFEATURES AND BENEFITS• Allows precise adjustments in 1% increments between -29% and + 69%• Compact size (2.25" x 1.50" x 1.10") permits neat, unobtrusive installation• Sensitive components are sealed in epoxy for protection from vibration and weatherS&S® SPEEDOMETER CALIBRATORFitment2006 and earlier big twin models equipped withOEM electronic speedometer (except 2006 Dyna®)Part No.55-1007MSRP$155.95NOTESNot compatible with Rev Tech® transmissions.Calculating the difference between actual and indicated speeds/mileagerequires only that the rider compare odometer readings to a knowndistance. Highway mile markers are usually accurate enough to use forcalibration, although the test should be repeated between several differentmarkers for confirmation. The S&S speedometer calibrator can then beadjusted to increase or decrease the speed and mileage indicated by thespeedometer. In most cases it is possible to achieve accuracy within 0.5%.Visit us at www.sscycle.comWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-83

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012PERFORMANCEPARTS5-speed Transmission CasesS&S 5-Speed Transmission Cases for 1989-’99 Harley-Davidson® Softail® chassis are CNC machinedfrom 356-T6 aluminum castings. The kit includes the transmission case, shift lever adjustmentscrew, shifter shaft guide, and all studs and dowel pins are installed.Finish options are natural aluminum or black powdercoat finish. Additional parts available are: anS&S polished billet trap door complete with bearings and hardware.Options• Natural, Wrinkle Black (WBlack) powdercoat, or polished finish• Additional parts available• Polished billet trap doorKit Contents• Transmission case• Bearing and seals• Shifter shaft guide• Instructions• Shift lever adjustment screw• All studs and dowel pins required (installed)1984-1999 BIG TWINSS&S® 5-Speed Transmission Cases for Harley-Davidson® Softail® ChassisDescription Natural MSRPWBlack MSRPPolishedUSACase with Bearing & SealsUSA56-1044 $428.95 56-1047(H-D® #34732-89A, 34732-96)$508.9556-10475-speed transmission case in black powdercoat56-1076USAMSRP$489.95Parts forVictory®, Off-road& Metric56-1027Trap Door AssemblyOptional Accessories for S&S® 5-Speed Transmission CasesDescriptionPart No.MSRPPolished Billet Trap Door Kit56-1027 $228.95USARacingProductsREPLACEMENT Parts on page 3-129Tools & ShopSuppliesDealer Services& Promo ItemsBearing and seals are installed in case kitswith bearings and seals.Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-84NOTESA low contact-style countershaft gear must be used in this transmission case to match the 1980-’84 main drive gear required. Harley-Davidson® replaced low-contactgears with high-contact gears on 1994 international big twin models and 1995 U.S. models. Low and high contact gears may not be mixed.S&S trap doors are of the 1987-’99 style. S&S recommends using this style trap door and end cover with the "ball and ramp" clutch actuator. The strength of the earlier,lever-type actuator is marginal for heavy clutch springs sometimes required in high-performance applications.Extra parts needed to install:The late transmission mounting plate (H-D® #47698-86B) must be used with these cases.All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D® part number shown.Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Chrome plated Billet Transmission Side CoversFor Mechanical and Hydraulic ClutchesS&S offers two chrome plated billet transmission side covers that fit our six speed transmissions, as wellas stock and aftermarket left side drive transmissions for 1987-‘06 big twins (except 2006 Harley-Davidson® Dyna® and all FXR models). The first version is cable actuated and is compatible with all stockand aftermarket cables. The second, is a hydraulic version designed to convert a cable actuated clutchto hydraulic actuation without changing the clutch pressure plate, throw-out bearing or pushrod. Thehydraulic side cover has a piston diameter of 1.550" and is compatible with stock and aftermarket mastercylinders with 11⁄16" diameter pistons.S&S® CHROME PLATED Billet Transmission Side CoversDescriptionPart No.MSRPCable Actuated 106-4035$221.95Hydraulic 106-3885$277.95NOTES&S ®Transmission Top CoverS&S chrome billet side covers fit 1987-'06 big twins except 2006 Dyna® andall FXR models. Available for cable and hydraulically actuated clutches.If replacing a Harley-Davidson® Screamin’ Eagle® hydraulic side cover, a three piece pushrod with the thrust bearing on the right hand side must be used. (Oil slingerremoval required on stock H-D right-side pushrods.)The S&S transmission top cover is made of chrome plated die-cast aluminum so, naturally, it looks great.PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S® Chrome Die Cast Transmission Top CoverFitmentPart No.1991-’99 Softail® and 1991-’00 FLT Models(H-D® #34464-86A, 34468-86B, 34541-00, 34468-98A)56-5115MSRP$134.95This cover may be used as stock replacement for 1991-’99 Harley-Davidson® Softail® and 1991-’00 FLT models.56-5115Parts forVictory®, Off-road& MetricRacingProductsAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.S&S ®Billet Derby Cover For 1970-’98 Big TwinsDress up your ride with this billet derby cover from S&S. Available with a polished finish, this coverfeatures a machined-in S&S logo, and fits all stock and most aftermarket primary covers for 1970-’98 (alternator style) big twins.S&S® Billet Primary CoverFinishPart No.PolishedUSA106-0776Chrome Plated 106-0777MSRP$106.95$106.95Visit us at www.sscycle.comTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-85

1984-1999 BIG TWINSS&S ®Gates ® High Strength Final Drive BeltsHow many final drive belts have S&S engines broken? Yes, a lot of power can break things,so what’s the solution? The solution is that we are offering stronger belts! S&S has teamedup with the Gates® Corporation, a leading manufacturer of power transmission belts, to offera series of secondary drive belts for many popular v-twin models. These belts feature Gates’super strong X3N carbon cord material which is significantly stronger than the Aramid materialused in many OEM final drive belts.S&S final drive belts by Gates are available with 14mm pitch in 11/2" and 11/8" widths. See thechart below and match the width and number of teeth required for your vehicle. You can findthis information in the vehicle service manual.Secondary Drive Belts (14mm pitch)Teeth 11/8" Wide MSRP 11/2" Wide125 106-0357 USA $182.95 –126 – – 106-0348 USA127 – – 106-0349128 106-0358 USA $182.95 106-0350130 106-0359 USA $182.95 106-0351132 106-0360 USA $182.95 106-0352133 106-0361 USA $193.95 106-0353135 106-0362 USA $193.95 106-0354136 – – 106-0355139 106-0363 $193.95 106-0356149 106-1338 $207.95 –156 – – 106-2827MSRP–$193.95$193.95$193.95$193.95$193.95$197.95$199.95$199.95$205.95–$207.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Attention Custom Bike Manufacturers!Special Order Belts From S&S ® and Gates ®Special belt sizes, private brand labeling, and assistance with belt drive design, areavailable to custom performance OEM's and aftermarket bike builders, through S&S.These products and services are available for licensed motorcycle manufacturers only,and a minimum order quantity may be required.Drive belts with your company name imprinted on them are a perfect way to show offyour brand. Any belt size currently available in the S&S catalog, as well as the specialordered sizes, can be specially branded. Minimum order quantities would apply.Whether you’re designing a completely new chassis, or simply need a replacementbelt, S&S can help you find the belt you’re looking for. Through the combined effortsof Gates and S&S, S&S can now provide customers with the technical assistance theyneed for designing new secondary belt drive systems. In addition, S&S can help youdetermine required tooth count for your existing chassis design, based on the pulleycenter-to-center distances and pulley tooth counts.All belts have a 14mm tooth pitch, and are made of the super strong Gates CarbonX3N material. Belts are available in three standard widths of 1.125", 1.5"and 1.181"(30mm), but can be special ordered in nearly any width for a nominal charge. If youwant a belt with a special tooth count, they are also available (see the special orderchart for availability).Contact your S&S Customer Support Representative for more information.Belts Available By Special Order (14mm Pitch)Tooth Count 1.181" (30mm) Width* 1.25" Width*125 •126 • •127 • •128 •130 •131 • •132 •133 •135 •136 • •137 • •139 •140 • •149 •150 • •151 • •152 • •156 •*Minimum order required: 1.181" (30mm) – 16 belts; 1.25" – 17 belts.Visit us at www.sscycle.comParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-87

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTS1984-1999 BIG TWINSSuperior S&S ® LubricationFor Your American V-TwinProven Performance® ProtectionS&S Cycle is pleased to introduce a new line of quality lubricants to keep your American v-twin motorcycle running like new for years tocome. S&S has long been known for building the biggest, baddest engines on the street and strip so it only makes sense that the samecompany that provides the parts should offer a way to protect them from the rigors of high performance riding. Make no mistake, though,you don’t have to be a racer to benefit from world-class S&S lubrication. Whether your rides last a quarter mile or cover a continent, S&Sengine, transmission, and primary oils provide the best protection available. S&S lubricants are custom blended for by Spectro Oils ofBrookfield, CN and are the best choice for stock Harley-Davidson® and S&S high performance engines.• Complete drive train protection – Engine, transmission, and primary• Multiple grades and formulations – Petroleum or full synthetic• Easy pour "long neck" bottle – No funnel needed• Superior Lubrication– Exceeds S&S® and Harley-Davidson® warranty requirements• Reduced wear – Enhanced levels of zinc and phosphorous for longer engine life and high flash additives are safe for catalytic converters!• Made in the USA! – Custom formulated for S&S by Spectro Oils of Brookfield, CT, USAParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012S&S Premium Synthetic engine oil provides consistent viscosity, and resiststhermal breakdown and oxidation at elevated temperatures. In addition thepremium synthetic base stock coupled with the exclusive S&S additive packageoffers superior lubrication for reduced engine wear and lower oil temperatures. Thebest choice for any engine, but a must for performance engines and for enginesoperated in demanding conditions.S&S 20w50 Premium Synthetic Engine OilCase of 12 1-Qt bottles 310-0285$155.40Parts forVictory®, Off-road& MetricThis petroleum based oil for air cooled v-twin engines contains superiorpetroleum stocks blended with advanced anti-wear additives for reduced wearand extended engine life. Anti-carbon additives eliminate a primary cause ofvalve sticking. This is a good choice for vintage and modern engines under normaldriving conditions and for touring.S&S 20w50 Heavy Duty Engine OilCase of 12 1-Qt bottles 310-0287$95.40RacingProductsTools & ShopSuppliesThe combination of premium synthetic PAO (polyalphaolefin) base oilsand an advanced additive package deliversprotection under high loads and stands up to extreme heat. S&SPremium Synthetic Gear Oil extends gear life, and reduces drag, frictionlosses, and wear. A.P.I. GL-1 rated.S&S 75w140 Premium Synthetic Transmission OilCase of 12 1-Qt bottles 310-0292$227.40Dealer Services& Promo ItemsWarranty &Company PolicyThis quality petroleum based hypoid gear lubricant is formulated specificallyfor Harley-Davidson® big-twin transmissions and is highly recommendedfor aftermarket v-twin gearboxes, as well. S&S Heavy Duty Gear Oil reducesdrag, friction losses, wear, and extends gear life. In addition, it prevents rust,corrosion, oxidation, foaming, and gear pitting. A.P.I. GL-5 rated.S&S 85w140 Heavy Duty Transmission OilCase of 12 1-Qt bottles 310-0291$119.40OEM Cross ReferenceAppendix & Index3-88S&S Cycle’s new Extreme Duty Primary Oil is formulated specifically for use in primarychain cases of Harley-Davidson® big twin and Sportster® models. This is a petroleumbasedlubricant with high shear stability and the ability to withstand extreme loads.Special polymer additives allow it to remain stable at elevated temperatures andprovide exceptional clutch engagement. The SAE 85w viscosity provides low drag andfrictional losses and eliminates clutch drag and slipping.Order toll free 866-244-2673S&S 85w Extreme Duty Primary OilCase of 12 1-Qt bottles 310-0290$95.40

1984-1999 BIG TWINSS&S® recommends that you change your oil and filter every 2500 miles or six months, whichevercomes first. And to make it easy, we offer S&S Quick Oil Change kits. Everything you need in oneconvenient package.Kit Contents• Four quarts of either S&S Heavy Duty 20w50 Petroleum, or Premium Full Synthetic motor oil• S&S oil filter with chrome finishS&S ®OIL FILTERSS&S ®Quick Oil Change KitS&S Quick Oil Change KitsFitment S&S 20w50 Premium Synthetic S&S 20w50 Heavy Duty1984-‘99 BT, 1986-’13 XL and 1991-’02 Buell® 310-0297 $64.95310-02931999-’13* BT and all X-Wedge®* 310-0298 $64.95310-0294*Contains an anti-drain back valveThe most important thing you can do to maximize the life of your engine is to keep your oil clean. Friction wear particles and combustion byproducts arepicked up by your motor oil. Regular oil changes are essential to keep contaminants from accumulating, but from one oil change to the next, your oilfilter is your first line of defense against these wear causing particles. Make sure you have an S&S oil filter working for you.$44.95$44.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Features and Benefits• Low restriction to oil flow• Black or chrome finish• Captures smaller particles than stock filters• Direct bypass – bypass oil does not pass over dirty filter media• Smaller diameter for easier installationS&S® Oil FiltersYear Application1984-'99 Evolution®, 1986-'12 XL and 1991-’02 Buell® 30µ1999-'12* Twin Cam 88®/96/103 and all X-Wedge® 10µ* Contains an anti-drain back valvechampion ® spark plugsReplace Your Spark Plugs For Maximum Performance and Fuel Economy. S&S® now offers the same high quality Champion®spark plugs that we include with our engines for replacement in S&S X-Wedge engines. They are the correct heat range for all S&S enginesand also fit 1977 and later Harley-Davidson® engines. Compatible with any ignition system.Champion® Spark PlugsApplication Size QTY Part No.Twin Cam 88®/96/103, Sportster®,X-Wedge® & S&S 41/8" bore enginesEvolution®, Vintage Models(SH-Series, Iron XL, KN-Series, P-Series)& S&S 35/8" & 4" bore engines12mmLong ReachChampion® #RN12YC14mmLong ReachMicronRatingChampion® #RA8HCQTY Chrome MSRP Blackeach 31-4102 (H-D® #63796-77A) $14.40 31-4101 (H-D® #63805-80A)12 pack 310-0240 (H-D® #63796-77A) $157.95 310-0239 (H-D® #63805-80A)each 31-4104 (H-D® #63798-99A) $14.40 31-4103 (H-D® #63731-99A)12 pack 310-0242 (H-D® #63798-99A) $157.95 310-0241 (H-D® #63731-99A)each 55-1320(H-D® #32317-86A, 32362-04)2 pack 55-1322(H-D® #32362-04, 32317-86A)each 55-1321(H-D® #32311-83, 32342-04)2 pack 55-1323(H-D® #32311-83, 32342-04)MSRP$6.30$11.45$4.85$8.8555-1322USAMSRP$11.65$127.95$11.65$127.95Visit us at www.sscycle.comParts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-89

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006GASKETSRebuild Gasket Kits For S&S V-Series 1984-'99Engines And Hot Set Up Kit®41/8" 106-09644" 106-102035/8" 106-0992$105.95$105.95$105.951984-1999 BIG TWINSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984PERFORMANCEPARTSTop End Gasket Kits V-Series 1984-'9943/8" 90-951141/8" 90-95064" 90-950335/8" 90-9502Cylinder Head Gasket Kits V-Series 1984-'99$64.95$79.95$61.95$60.9541/8" 90-1910 $42.954" 90-1909 $29.9535/8" 90-1906 $29.9531/2" 90-1905 $29.95106-0964Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricHead Gaskets V-Series 1984-'9941/8" .043" Microporeeach 93-1047-S10 pack 93-10734" .045" Microporeeach 93-1040-S10 pack 93-107135/8" .045" Microporeeach 93-1037-S10 pack 93-1052$10.45$94.95$7.35$66.95$7.35$66.95RacingProducts35/8" .0625" Microporeeach 93-1016-S10 pack 93-1053$14.20$128.95Tools & ShopSupplies31/2"31/2".045" Micropore(H-D® #16770-84D, 16770-84F).0625" Micropore(H-D® #16664-86D, 10773-85)each 93-1011-S10 pack 93-1024each 93-1313-S10 pack 93-1051$7.15$64.95$8.55$77.9593-1047-SDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-90Base Gaskets and O-rings V-Series 1984-'9943/8" .018" Micropore 2 pack 93-1082 $8.3041/8" .018" Microporeeach 93-1048-S $5.2510 pack 93-1074 $47.954" .018" Microporeeach 93-1031-S $4.3010 pack 93-1067 $38.9535/8" .018" Microporeeach 93-1033-S $3.7510 pack 93-1064 $33.95each 93-1035-S31/2".018" Micropore10 pack 93-1063Order toll free 866-244-2673$4.05$36.9593-1048-S

1984-1999 BIG TWINS106-5029 90-200890-404990-4111Exhaust Gaskets1984-up Big Twins(H-D® #65324-83A, 65324-83B)Valve Guide Seals1984-’02 Big Twin and 1986-’00Sportster Models (H-D® #18001-83B)each 106-502910 pack 93-1072each 90-20088 pack 90-2158Rocker Box Gasket Kits and individual GasketsS&S Billet Rocker BoxesGasket Kit 90-4049O-ring, (-223), 1.625" ID x 1.875" OD, Viton 50-8044Valve Cover Seal (H-D® #26856-89, 26856-89A) 90-4030Gasket, Rocker Cover, S&S® Billet, O-ring, 1984-’99 90-4048Gasket, Bottom Right, Rocker Cover, each 90-40581984-’99 (H-D® #16778-84A, 16800-84A) 10 pack 90-4062Gasket, Bottom Left, Rocker Cover,each 90-40591984-’99 (H-D® #16779-84B, 16779-84D, 16800-84A) 10 pack 90-4063S&S Die Cast Rocker Boxes - S&S 4 1/8" Bore EnginesGasket Kit 90-4111O-ring, (-223), 1.625" ID x 1.875" OD, Viton 50-8044each 90-4071-SGasket, Bottom, Rocker Cover, 4-1/8"2 pack 90-40711984-up (H-D® #16719-99B)10 pack 90-4099Gasket, Rocker Cover, S&S® Die Cast, O-ring, 1984-up 90-4079S&S Die Cast Rocker Boxes - 31/2", 35/8" and 4" Bore EnginesGasket Kit 90-4091O-ring, (-223), 1.625" ID x 1.875" OD, Viton 50-8044Gasket, Bottom Right, Rocker Cover, each 90-40581984-’99 (H-D® #16778-84A, 16800-84A) 10 pack 90-4062Gasket, Bottom Left, Rocker Cover, 1984-’99 each 90-4059(H-D® #16779-84B, 16779-84D, 16800-84A)10 pack 90-4063Gasket, Rocker Cover, S&S® Die Cast, O-ring, 1984-up 90-4079Stock Rocker BoxesGasket Kit, Rubber, 1984-’91 (H-D® #17038-90) 90-4046Gasket Kit, Rubber, 1992-’99 (H-D® #17042-92A) 90-4047$4.50$40.95$2.20$16.05$50.95$1.25$1.35$13.35$3.50$31.95$5.40$48.95$51.95$1.25$7.25$9.00$65.95$10.00$55.95$1.25$3.50$31.95$5.40$48.95$10.00$43.95$44.95PERFORMANCEPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy90-4047Continued on Next PageVisit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-91

1984-1999 BIG TWINSParts forTwin Cam 96 /103 2007-2012S e ction 3:Continued GASKETSLower End Gaskets And SealsGear Cover Gasket For 1970-’99(H-D® #25225-70A, 25225-93B, 25225-93, 25257-80, 25225-70C)each 31-210710 pack 106-0232$2.75$24.95Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012PERFORMANCEPARTSCamshaft Oil Seals, 1970-’99(H-D® #83162-51)Tappet CoverGasketSet (includes Front &Rear) (H-D® #18633-48)Front(H-D® #18634-48C)Rear(H-D® #18633-48D)Pushrod O-ringseach 31-40225 pack 31-7002each 33-530210 pack 33-5313each 33-5302F10 pack 33-5313Feach 33-5302R10 pack 33-5313RO-ring,Kit,Pushrod Cover,1984-’99 bt, 1986-2003 xl 93-4022$3.65$16.65$4.85$43.95$1.30$11.65$1.30$11.65$6.6531-2107Parts forVintage Engines1926-1984Top O-ring (H-D® #11101, 11157, 11293)Middle O-ring (H-D® #11132A)each 50-803910 pack 93-4110each 50-803810 pack 93-4111$1.60$14.50$1.00$3.75Parts forX-Wedge®2007-2012Bottom O-ring (H-D® #11145A)Oil Jet O-ring - S&S 41/8" Bore Engines(H-D® #11140)each 50-803710 pack 93-4112each 50-803210 pack 50-8130$1.00$6.45$1.00$4.2593-4022Parts forVictory®, Off-road& MetricSPROCKET SHAFT SEAL1970-up BT (H-D® #12026B)each 31-40105 pack 31-4110$4.00$18.25RacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyS&S OIL PUMP GASKETSS&S Standard Cast and Billet Oil Pumps1936-’91 Standard 31-6271 $5.001992-’99 Standard 31-6273 $5.00See page 3-104 for Standard Oil Pump Master Rebuild KitsS&S High Volume High Pressure (HVHP) Oil Pumps1984-’91 Big Twin HVHP (H-D® #31-6306) 31-6308 $7.201992-’99 Big Twin HVHP 31-6299 $7.20See page 3-105 for High Volume High Pressure Oil Pump Master Rebuild KitsOil Pump Drive Shaft SealS&S Standard Cast and Billet Oil Pumps (H-D® #26227-58) 31-6005 $3.30S&S High Volume High Pressure (HVHP) each 31-6064-S $3.65Oil Pumps5 pack 31-7006 $16.6531-4010OEM Cross ReferenceAppendix & Index3-92All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.Order toll free 866-244-267331-6271

1984-1999 BIG TWINSFuel System GasketsManifold SealsS&S Manifold O-Ringeach 16-023510 pack 16-0243Stock Manifold O-ringeach 16-0236(H-D® #26992-99, 26995-86A)10 pack 16-0244Cap, Rubber, Manifold, Fitting 50-8372$4.70$42.95$4.30$38.95$1.20Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Teardrop ACBack Plate GasketVent Seal Washers, SiliconeCoated SteelStealth AC1/2"each 106-172410 pack 106-2328each 50-705410 pack 50-7059$1.50$13.60$1.10$9.9516-0235PERFORMANCEPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Back Plate gasketStock CV Carb & EFI Throttle Body,1991-up xl/bt(H-D® #29062-95B)Super E/G106-6022each 106-172410 pack 106-2328$1.05$1.50$13.60Parts forVintage Engines1926-1984Muscle Air Cleaner (includes lanyards) 170-0137Vent Seal Washers, Nitrile Rubbereach 50-7055Coated, .520" x .880" x .024"10 pack 50-7057$13.95$1.10$9.95106-6022Parts forX-Wedge®2007-2012Tuned InductionBack Plate gasketGasket, Backplate - E/G/SBEFIeach 106-172410 pack 106-2328Gasket, S&S SBEFI 58mm 106-4662Gasket, Stock Carb/Throttle Body (H-D® #29062-95B) 106-6022$1.50$13.60$2.95$1.05Parts forVictory®, Off-road& MetricRacingProductsAdaptor Plate Gasket 17-1022$1.30Adaptor Plate Bracket O-ring(each) 50-04465 pack 50-1083$2.25$10.2056-1226Tools & ShopSuppliesSingle Bore EFI TBBack Plate gasket52mmeach 106-172410 pack 106-232858mm each 106-4662O-ring, Throttle Body to Manifold50-7967-SAir Temp Sensor Gasket16-5009-SIAC O-ring50-8149-SFuel Injector O-ring, Top50-8264-SFuel Injector O-ring, Bottom50-8265-SFuel Rail Inlet O-ring (H-D® #27237-95)each 50-8137-S10 pack 50-1055$1.50$13.60$2.95$0.45$3.00$0.70$1.85$1.70$1.00$5.35Transmission GasketsTransmission Gasket Kit 56-1226O-ring, (-114), .625" ID x .812" OD, Vitron (H-D® #11270) 50-8033O-ring, Quad Seal, (-031), 1.734" X 1.875", Nitrile(H-D® #11165)50-8045Seal, Transmission Output Shaft, 2.255" x 3.388"x .250(H-D® #12067B)56-3033Gasket, Top Cover, Transmission, 6 Speed(H-D® #34904-86D)56-5107-SGasket, Trap Door, Transmission,each 56-5108-S6 Speed10 pack 56-5108Gasket, Side Cover, Transmission,each 56-5111-S6 Speed (H-D® #35652-76B, 36801-87C)10 pack 56-5111$74.95$1.40$2.20$10.50$11.40$11.00$99.95$5.80$52.95Visit us at www.sscycle.comDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-93

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-94REPLACEMENTPARTSOrder toll free 866-244-26731984-1999 BIG TWINSSuper Stock ® Crankcase Replacement Partsfor Big Twin Engines of less than 4" Cylinder Bore1. Crankcase assembly, half .............................................N/A2. Race, right main bearing, All S&S BTStandard (H-D® #24599-58A, 24599-58B, 24599-93)......................................................... USA TÜV 1,2,3 3,4,5,631-4004+.005" O.S. (H-D® #24601-58B) ...................................31-4007Clearanced for .798" lift 1984-’99 style cam w/ 1" base circle+.030" O.S. ....................................................31-40303. Right main bearing assembly BTWhite (H-D® #24626-87A) ........................................31-4005Green (H-D® #24628-87A) ........................................31-4016Red (H-D® #24641-87A) ..........................................31-4017Blue (H-D® #24643-87A)..........................................31-40184. Retaining ring, main bearing BT(H-D® #11177A) (each) ............................................50-80575 pack ..........................................................50-10045. Cam needle bearing assembly BTUSA(H-D® #9058) ........................... USA 1,2,3TÜV 3,4,5,631-40096. Washer, cam lock - BT1936-’47, 1958-’99 OHV .....................................106-4528USA(H-D® #25550-57A) (each)..................................33-5201USA5 pack ................................................... 33-52137. Cam thrust washer - BTUSA.050" (H-D® #25550-36)(each) ............................. 33-5200USA5 pack ................................................... 33-1007USA.055" (H-D® #25551-36) (each) ............................ 33-5202USA5 pack ................................................... 33-1008USA.060" (H-D® #25552-36)(each) ............................. 33-5203USA5 pack ................................................... 33-1009USA.065" (H-D® #25553-36) (each) ............................. 33-5204USA5 pack ................................................... 33-1010USA.070" (H-D® #25554-36) (each) ............................ 33-5205USA5 pack ................................................... 33-1011USA.075" (each).............................................33-5206USA5 pack ................................................... 33-1012USA.080" (each).............................................33-5207USA5 pack ................................................... 33-1013USA.090" (each).............................................33-5209USA5 pack ................................................... 33-10148. Left Timken® main bearing assembly 1936-'99USAS&S BT cases (H-D® #9028) ................................ 31-40139. Timken Main Bearing Spacers, 1969-up BTFits 11/4" stock diameter shaft..0995" - .1005" (H-D® #9124) ....................................31-4071.1015" - .1025" (H-D® #9125) ....................................31-4072.1035" - .1045" (H-D® #9126) ....................................31-4073.1055" - .1065" (H-D® #9127) ....................................31-4074.1075" - .1085" (H-D® #9128)) ................................... 31-4075.1195" - .1205" (H-D® #9134) ....................................31-407610. Spacer, drive sprocket, 1965-‘99 S&S BT casesUSA(H-D® #24002-70) ......................................... 31-401111. Spacer,Drive Sprocket,45A Charging System,1.131" x 1.730" x .325",Fatigue Proof,1970-’99 bt(H-D® #24008-97) ................................................31-403312. Seal, sprocket shaft oil 1936-'99 S&S BT casesUSA(H-D® #12026B) (each) ..................................... 31-4010USA5 pack .................................................... 31-411013. Bushing, oil pump shaft - All S&S BT cases Standard(H-D® #24641-36) .............................. USA TÜV 1,2,3 3,4,5,631-400814. Tappet guide assembly (See page 3-52)15. Screw, 12 pt. DHH 1⁄4" -20 x 7⁄8"(H-D® #3770) .....................50-00684 pack ........................................................50-0068P10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-0240$63.95$63.95$61.95$31.95$33.95$33.95$33.95$1.20$5.35$8.30$8.55$4.65$26.95$6.15$27.95$6.15$27.95$6.15$27.95$6.15$27.95$12.60$27.95$6.15$27.95$12.75$57.95$12.75$57.95$55.95$6.65$6.65$6.65$6.65$6.65$6.65$27.95$15.50$4.00$18.25$11.65$1.00$2.85$7.5016. Gasket, tappet guide – 1948-'99 BTUSAFront (H-D® #18634-48C) (each)............................33-5302FUSA10 pack front ............................................ 33-5313FUSARear (H-D® #18633-48D) (each) ........................... 33-5302RUSA10 pack rear ............................................ 33-5313RUSASet (each front & rear) ..................................... 33-5302USA10 pack set ............................................... 33-531317. Crankcase oil screen - 1948-'99 BT(H-D® #24981-70)(each)..........................................................31-20105 pack ..........................................................31-700818. Crankcase oil screen spring - 1948-’99 BT(H-D® #24982-70) (each) .......................................31-2011-S10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-205819. Cover screw o-ring - 1948-up S&S BT(H-D® #11105, 11273)(each) .......................................50-800810 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-807820. Cover screw - 1948-’99 S&S BT (H-D® #26263-80, 26362-36)each ...........................................................31-60215 pack ..........................................................31-700521. Cylinder studUSA1984-up BT (H-D® #16837-85C) (each) .................... 31-2321-SUSA8 pack ................................................... 31-23211984-up BT with +.500" cases (H-D® #16832-86C)USAeach .................................................. 31-2331-SUSA8 pack ................................................... 31-233122. Crankcase HardwareAlternator 1970-’99 and Alt/Gen CasesAlignment Stud, 5⁄16" -24 x 53⁄4" (H-D® #3506, 24806-36) ...................31-2003(Position 5 & 6)Screw, HHCS, 5⁄16" -18 x 31⁄2" ...................................50-0117(Position 7)Screw HHCS, 5⁄16" -24 x 5"Zinc (H-D® #3430) ...............................................50-0119Chrome (each)...............................................50-0253-S5 pack ........................................................106-4748(Position 8)Screw HHCS, 1⁄4" -28 x 51⁄2" (each) ..............................50-00905 pack ..........................................................50-0126Screw HHCS, 1⁄4" -28 x 51⁄2" Chrome (each).........................50-0252-S5 pack ........................................................106-474623. Nut, Hex - 1⁄4"-28 (H-D® #7683)...................................50-501124. Washer, flat - 1⁄4" x 5⁄8" x 1⁄16"Zinc (H-D® #6194, 6245, 6703, 6736, 6228W) (each) ...................50-702110 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-7074Chrome (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7104-S10 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-345325. Nut, hex - 5⁄16"-24 zinc (H-D® #7833, 7883) ........................50-5023Nut, hex - 5⁄16"-24 chrome (each) .............................50-5029-S5 pack ........................................................106-474926. Washer, flat - 5⁄16" x 11⁄16" x 1⁄16" (H-D® #6016, 6320, 70907-07) .............50-703427. Hardware Kits (includes studs, screws, nut and washers)1984-up BT – manufactured after 6-1-08Zinc Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4904Chrome ......................................................106-49051984-'99 BT, 4" & 41/8"– manufactured before 6-1-08Zinc Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4912Chrome ......................................................106-49131970-'99 big twinZinc Plated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-4908Chrome ......................................................106-490928. Plug, timing hole (H-D® #720) ......................... USA 2,3TÜV 3,5,631-2005$1.30$11.65$1.30$11.65$4.85$43.95$4.60$20.95$1.20$10.70$1.00$7.50$4.40$19.95$4.40$31.95$5.20$37.95$5.70$1.05$1.55$4.40$19.95$1.90$8.60$4.40$19.95$0.25$1.00$4.25$1.30$11.75$0.25$3.75$17.10$0.25$9.35$34.95$22.95$34.95$19.30$32.95$3.85

1984-1999 BIG TWINS911121022283830213132 33201918484547 46 43 44 151416Bolt Position Diagram82561437REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-199922252681724 23142Parts forSportster ® & Buell ®1986-201221929a29b37385386741Parts forVintage Engines1926-1984Parts forX-Wedge®2007-20123433353613262522262549a349b4Parts forVictory®, Off-road& Metric29. Drain plugManufactured before 5-1-2000a. 3/8"-18 NPT ..................................................31-2006Manufactured after 5-1-2000b. 1/2"-20 thread. . . . . . . . . . . . . . . . . . . . . . . . . USA 1,2,3 TÜV 1,2,3,4,5,6,750-833530. Fitting, 1⁄8" x 1/8" pipe, male/female. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-811231. Oil pressure switch (H-D® #26561-84)(Includes: 1 each switch, nut, lock washer.).............................................. USA 1,2,3TÜV 4,5,6 31-201632. Fitting, oil line - .375" x 1⁄8"-27(H-D® #62484-81) ...........................31-202133. Plug, SH pipe - 1⁄8"-27 (H-D® #45830-48)each ...........................................................50-833110 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-101534. Fitting, primary oil return (H-D® #63533-65, 63533-41A) ........ TÜV 331-201935. Fitting, 45° hose – 1⁄4" pipe male x 3⁄8" male hose(H-D® #16302-81) ................................. USA 1,2 TÜV 3,450-811336. Plug, SH pipe, 1/4"-18, 1965-’69 S&S BT(H-D® #765) ..................................... USA 1,2,3 TÜV 4,650-833010 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106-117537. Fitting, hose - 1⁄8"-27 pipe male .........USA 1,2,3TÜV 1,2,3,4,5,6,750-811538. Dowel pin, .250" diameter x 1⁄2"(1970-up S&S BT) (H-D® #358, 366)(each) .........................50-80222 pack .......................................................50-8022-25 pack ..........................................................50-810539. Screw, SHC - 10-24 x 1" (Stator) (N/S) (H-D® #2720)each.............................................. 50-004410 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-0194$2.70$9.95$2.75$14.95$5.30$1.00$4.25$8.50$4.40$1.05$5.35$2.20$2.35$4.25$4.15$1.00$4.2540. Screw, SHS - 10-24 x 5⁄16" - (Stator plug clamp) (N/S)each ...........................................................50-004510 pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-014141. Gearcover (See page 3-39)42. Gearcover gasket 1970-up S&S BT(H-D® #25225-70A, 25225-93B, 25225-93, 25257-80, 25225-70C) ................31-203143. Gasket, CPS hole .....................................................N/A44. Cover, CPS hole .............................................31-2056-S45. Screw, Torx, 8-32 x 3/8" ......................................50-0054-S46. CPS hole plug ................................................106-118947. O-ring (each) ...................................................50-82705 pack ..........................................................50-827548. CPS hole plug kit .............................................106-299749. Washer,Right,Main Bearing,Thrusta. 1.258" x 1.743" x .071",Steel ............................... 31-4038*b. 1.258" x 1.743" x .051",Steel .............................. 31-4039*5 pack .................................................... 31-7004**Thrust washers are normally used with 1958-’86 style bearings with loose rollers anddrop in style cages, but can be used to position 1987-up bearings when used on earlystyle flywheels.(N/S) = Not ShownN/A = No longer available$1.00$3.20$2.35$5.55$0.35$8.85$1.00$2.65$17.75$4.65$5.25$23.95All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-95

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-96REPLACEMENTPARTS1. Crankcase assembly, half. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A2. Race, right main bearing, All S&S BTStandard (H-D® #(H-D® #24599-58A, 24599-58B, 24599-93)).....................................USA 1,2,3TÜV 3,4,5,631-4004+.005" O.S. (H-D® #(H-D® #24601-58B)) .......................31-4007Clearanced for .798" lift 1984-’99 style cam with 1" base circle+.030" O.S. ..........................31-402431-402731-40303. Right main bearing assembly BTWhite (H-D® #24626-87A)..................................31-4005Green (H-D® #24628-87A) ..................................31-4016Red (H-D® #24641-87A)....................................31-4017Blue (H-D® #24643-87A) ...................................31-40184. Retaining ring, main bearing BT (H-D® #11177A)each ............................................................50-80575 pack ..........................................................50-10045. Cam needle bearing assembly BT(H-D® #9058)................................USA USA 1,2,3TÜV 3,4,5,631-40096. Washer, cam lock - 1984-'99 BT (H-D® #(H-D® #25550-57A))each .....................................................USA33-52015 pack ...................................................USA33-52137. Cam thrust washer - 1984-'99 BT.050" (H-D® #25550-36) (each). . . . . . . . . . . . . . . . . . . . . . . . . .USA33-52005 pack ...................................................USA33-1007.055" (H-D® #25551-36) (each) ..........................USA33-52025 pack ...................................................USA33-1008.060" (H-D® #25552-36) (each) ..........................USA33-52035 pack ...................................................USA33-1009.065" (H-D® #25553-36) (each).......................... USA33-52045 pack ...................................................USA33-1010.070" (H-D® #25554-36) (each).......................... USA33-52055 pack ...................................................USA33-1011.075" (H-D® #25555-36) (each)......................... USA33-52065 pack ...................................................USA33-1012.080" (H-D® #25556-36) (each) ..........................USA33-52075 pack ...................................................USA33-1013.090" (H-D® #25558-36) (each) ..........................USA33-52095 pack ...................................................USA33-10148. Left Timken® main bearing assembly1984-'99 S&S BT cases (H-D® #9028)................... USA31-40139. Spacer, drive sprocket1984-‘99 S&S BT cases(H-D® #24002-70) ................USA31-401110. Seal, sprocket shaft oil 1936-'99 S&S BT cases(H-D® #12026B) (each) ...............................USA31-40105 pack ..........................................USA31-411011. Bushing, oil pump shaft - All S&S BT casesStandard (H-D® #24641-36) .................. USA TÜV 1,2,3 3,4,5,631-400812. Tappet guide assembly (See page 3-52)13. Screw, 12 pt. DHH 1⁄4" -20 x 7⁄8" (H-D® #3770) ..................50-00684 pack ........................................................50-0068P10 pack .........................................................50-024014. Gasket, tappet guide – 1984-'99 BTFront (H-D® #18634-48C) (each) ........................USA33-5302F10 pack front .............................................USA33-5313FRear (H-D® #18633-48D) (each) ........................USA33-5302R10 pack rear ............................................USA33-5313RSet (each front & rear) (H-D® #18633-48) ................. USA33-530210 pack set ...............................................USA33-531315. Crankcase oil screen - 1984-'99 BT (H-D® #24981-70)(H-D® #24981-70)(each) ....................................31-20105 pack ...............................................31-700816. Crankcase oil screen spring - 1984-’99 big twin(H-D® #24982-70) (each)..................................31-2011-S10 pack .........................................................31-2058Order toll free 866-244-26731984-1999 BIG TWINSSPECIAL APPLICATION CRANKCASE REPLACEMENT PARTSFOR BIG TWIN ENGINES WITH 4", 4-1/8" AND 4-3/8" CYLINDER BORE$63.95$63.95$61.95$31.95$33.95$33.95$33.95$1.20$5.35$8.30$4.65$26.95$6.15$27.95$6.15$27.95$6.15$27.95$6.15$27.95$6.15$27.95$6.15$27.95$12.75$57.95$12.75$57.95$55.95$27.95$4.00$18.25$11.65$1.00$2.85$7.50$1.30$11.65$1.30$11.65$4.85$43.95$4.60$20.95$1.20$10.7017. Cover screw o-ring - 1984-up S&S BT (H-D® #11105, 11273)each ....................................................50-800810 pack ..................................................50-807818. Cover screw - 1984-’99 S&S BT (H-D® #26263-80, 26362-36)each ....................................................31-60215 pack ..........................................................31-700519. Cylinder studUSA1984-up BT (H-D® #16837-85C) (each) ................. 31-2321-SUSA8 pack ................................................... 31-23211984-up BT with +.500" cases (H-D® #16832-86C)USAeach ................................................... 31-2331-SUSA8 pack ................................................... 31-233120. Crankcase HardwareSpecial Application Crankcases (For Engines With 4" Cylinder Bore .or Greater)4" and 41/8" Bore Cases Manufactured Before 6-1-08(Positions 1 - 4)Alignment Stud, 5⁄16" -24 x 61/16" (H-D® #24809-30)..............31-2034(Positions 5 & 6)Screw, HHCS, 5⁄16" -18 x 31⁄2" (H-D® #3427) .....................50-0117Screw, HHCS, 5⁄16" -18 x 31⁄2" chrome (each) ................50-0254-S6 pack ........................................................106-3452(Position 7)Screw HHCS, 5⁄16" -24 x 5"Zinc (H-D® #3430) .........................................50-0119Chrome (each)..........................................50-0253-S5 pack ........................................................106-4748(Position 8)Screw HHCS, 1⁄4" -28 x 51⁄2" (each) ...........................50-00905 pack ..........................................................50-0126Screw HHCS, 1⁄4" -28 x 51⁄2" Chrome (each)..................50-0252-S5 pack ........................................................106-47464" and 41/8" Bore Cases Manufactured After 6-1-08(Positions 1- 7)1936-’69 S&S BT cases & S&S BT SA casesScrew, HHCS, 5⁄16" -18 x 31⁄2" zinc (H-D® #3427) .................50-0117Screw, HHCS, 5⁄16" -18 x 31⁄2", chrome (each).................50-0254-S6 pack ........................................................106-3452(Position 8)Screw HHCS, 1⁄4" -28 x 51⁄2" zinc (each).......................50-00905 pack ..........................................................50-0126Screw HHCS, 1⁄4" -28 x 51⁄2" Chrome (each) .................50-0252-S5 pack ........................................................106-474643/8" Bore Cases Manufactured Before 6-1-08(Positions 1 - 4) Alignment StudAlignment Stud, 5⁄16" -24 x 61/16" (H-D® #24809-30) ..............31-2034(Positions 5 & 6)Screw, HHCS, 5⁄16" -18 x 31⁄2" (H-D® #3427).....................50-0117(Position 7)Screw HHCS, 5⁄16" -24 x 5"Zinc (H-D® #3430) .........................................50-0119Chrome (each)..........................................50-0253-S5 pack ........................................................106-4748(Position 8) All S&S BT cases Special ApplicationScrew,HHCS,1/4"-28 x 6", zinc (each)..........................50-00205 pack ..........................................................50-022143/8" Bore Cases Manufactured After 6-1-08(Positions 1- 7) 1936-’69 S&S BT cases & S&S BT SA casesScrew, HHCS, 5⁄16" -18 x 31⁄2", zinc (H-D® #3427) .................50-0117Screw, HHCS, 5⁄16" -18 x 31⁄2", chrome (each).................50-0254-S6 pack ........................................................106-3452(Position 8) All S&S BT cases Special ApplicationScrew,HHCS,1/4"-28 x 6", zinc (each)..........................50-00205 pack ..........................................................50-0221CONTINUED ON NEXT PAGE$1.00$7.50$4.40$19.95$4.40$31.95$5.20$37.95$6.00$1.05$3.30$17.95$1.55$4.40$19.95$1.90$8.60$4.40$19.95$1.05$3.30$17.95$1.90$8.60$4.40$19.95$6.00$1.05$1.55$4.40$19.95$5.40$24.45$1.05$3.30$17.95$5.40$24.45

1984-1999 BIG TWINS19102024 374713Parts forTwin Cam 96 /103 2007-201292020824122251726b26a3521134364445 4243 46 283327293235131302416151817223721121441375640734Bolt Position DiagramREPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-201223245827Parts forVictory®, Off-road& Metric20222116RacingProductsDetails are showing the crankcasehardware for cases manufacturedbefore 6-1-0843Tools & ShopSuppliesDealer Services& Promo Items2423202423Warranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-97

S e ction 3:CONTINUEDParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyREPLACEMENTPARTS1984-1999 BIG TWINSSPECIAL APPLICATION CRANKCASE REPLACEMENT PARTSFOR BIG TWIN ENGINES WITH 4", 4-1/8" AND 4-3/8" CYLINDER BORE21. Nut, Hex - 1⁄4"-28 (H-D® #7683) .............................50-501122. Washer, .261" x .474" x .050"Zinc (each) ...............................................50-702010 pack .........................................................50-7076Chrome (each) ..........................................50-7105-S23. Nut, hex - 5⁄16"-24Zinc (H-D® #7833, 7883) .....................................50-5023(for Special Application Cases Manufactured Before 6-1-08)Chrome (each) ..........................................50-5029-S5 pack ........................................................106-474924. Washer, flat - 5⁄16" x 11⁄16" x 1⁄16" (H-D® #6016, 6320, 70907-07) .......50-703425. Plug, timing hole (H-D® #720) ................USA 2,3TÜV 3,5,631-200526. Drain plug - Manufactured before 5-1-20003⁄8"-18 NPT ..............................................31-2006Manufactured after 5-1-20001⁄2"-20 ..................................................50-833527. Fitting, 1⁄8" x 1/8" pipe male/female ..........................50-811228. Oil pressure switch (H-D® #26561-84) (Includes: 1 each switch, nut, lock washer.).............................................. USA 1,2,3TÜV 4,5,631-201629. Piston Oiler Jet Kit (H-D® #22307-99) includes #30 (1), #31 (1), #32 (2)2 pack ...................................................31-202630. O-ring,(-014),.500" ID x .625" OD (H-D® #11140)each ............................................................50-803210 pack .........................................................50-813031. Jet, Assembly, Piston Cooling (H-D® #22307-99) (each) ............31-2025B32. Screw,Torx Panhead,8-32 x 3/8",Zinc,Steel (H-D® #68042-99)each ......................................................... 50-0054-S33. Plug, SH pipe - 1⁄8"-27 (H-D® #45830-48) (each) .....................50-833110 pack .........................................................50-101534. Fitting, 45° hose – 1⁄4" pipe male x 3⁄8" male hose(H-D® #16302-81) .................................. USA 1,2 TÜV 3,450-811335 Plug, SH pipe, 1⁄4"-18, 1965-’69 S&S BT (H-D® #765).......................................USA 1,2,3TÜV 4,650-833010 pack .................................................106-117536. Fitting, hose - 1⁄8"-27 pipe male . . . . . . . . . . USA 1,2,3 TÜV 1,2,3,4,5,6,750-811537. Dowel pin, .250" diameter x 1⁄2" (1970-up S&S BT) (H-D® #358, 366)each ............................................................50-80222 pack .......................................................50-8022-25 pack ..........................................................50-810538. Screw, SHC - 10-24 x 1" (Stator) (N/S)(H-D® #2720)each ............................................................50-004410 pack .........................................................50-019439. Screw, SHS - 10-24 x 5⁄16" - (Stator plug clamp) (N/S)each ............................................................50-004510 pack .........................................................50-014140. Gearcover (See page 3-39)41. Gearcover gasket 1970-up S&S BT ..........................31-203142. Gasket, CPS hole (obsolete) ..................................... N/A43. Cover, CPS hole .........................................31-2056-S44. Screw, Torx, 8-32 x 3/8" (H-D® #68042-99) (each) ................. 50-0054-S45. CPS hole plug ...........................................106-118946. O-ring (each) .............................................50-82705 pack ..........................................................50-827547. CPS hole plug kit ........................................106-2997(N/S) = Not ShownN/A = No longer available$0.25$1.00$3.75$0.35$0.25$3.75$17.10$0.25$3.85$2.70$9.95$2.75$14.95$48.95$1.00$4.25$26.95$0.35$1.00$4.25$4.40$1.05$5.35$2.20$2.35$4.25$4.15$1.00$4.25$1.00$3.20$2.35$5.55$0.35$8.85$1.00$2.65$17.75OEM Cross ReferenceAppendix & Index3-98Order toll free 866-244-2673

1984-1999 BIG TWINS19102024 374713Parts forTwin Cam 96 /103 2007-201292020824122251726b26a3521134364445 4243 46 283327293235131302416151817223721121441375640734Bolt Position DiagramREPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-201223245827Parts forVictory®, Off-road& Metric20222116RacingProductsDetails are showing the crankcasehardware for cases manufacturedbefore 6-1-0843Tools & ShopSuppliesDealer Services& Promo Items2423202423Warranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-99

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984REPLACEMENTPARTS1999-UP Style Crankcasefor 1984-’99 big twin engines1. Screw,SHCS,10-24 x 1Ó,Alloy Steel (H-D® #2720) ...............50-00442. Seal,Left,Main Bearing,1.750Ó x 2.507Ó x .3130Ó,1970-up bt(H-D® #12026B) ............................................31-40103. Bearing,Assembly,Left,Main (H-D® #9028) .....................31-40134. Insert, Left, Main Bearing ....................................... N/A5. Screw,HHC,Gr8,5/16-18 x 3-1/2Ó,Zinc,Steel (H-D® #3427) .......50-01176. Washer,Flat,.344Ó x .688Ó x .065Ó,Zinc,Steel(H-D® #6016, 6320, 70907-07) .................................50-70347. O-ring,(-013),.437Ó ID x .565Ó OD,Vitonå¨ (H-D® #11105, 11273) ..50-80088. Plug,Drain,w/ O-ring,Magnetic,1/2-20,Zinc,Steel ..............50-83359. Plug,Pipe,3/4 Taper,1/4-18 NPTF x .460Ó,Zinc,Steel (H-D® #765) ...50-833010. Plate,Baffle,Crankcase,1999-up bt .........................31-0119-S11. Screw,PH,10-24 x 3/8Ó,Zinc,Steel,ASTM-A307 ................50-005012. Fitting,Vent,3/8Ó,Plated,1999-2006 bt .......................50-045413. O-ring,(-013),.437Ó ID x .565Ó OD,Vitonå¨ (H-D® #11105, 11273) ..50-800814. Fitting, Pipe, 90å¡, Male/Female, 1/8-27 NPTF x .500Ó, Zinc Plated, Steel(H-D® #26561-81A, 26561-84A, 26338-68) ........................106-268215. Fitting,Hose,Straight,1/8-27 NPTF x .500Ó,Zinc,Steel ...........50-811516. Washer,Flat,.260Ó x .425Ó x .060Ó,Chrome,Steel (H-D® #6099). . . . . .50-701717. Screw,SHCS,1/4-20 x 1Ó,Zinc,ASTM A574-92A (H-D® #852) ......50-008418. Retaining Ring,Internal,2.731Ó x .031Ó x .158Ó,Steel,SAE 1070-1090(H-D® #35114-02) ........................................50-8160-S19. Bearing,Right,Main,S&S Crankcases 1999-’06 bt,2000-up Bal bt,2003-up NB bt(H-D® #24604-00D) .........................................31-4085$1.001984-1999 BIG TWINS$4.00$55.95$1.05$0.25$1.00$9.95$1.05$5.35$1.00$11.65$1.00$4.85$2.20$1.00$1.00$1.10$50.9520. Valve, Assembly, Breather Reed, Packaged, 2003-2010 bt .......31-207121. WAVE SPRING,2ÓOD X 1.6ÓID X .375Ó,PKG OF 1 ...............50-840422. Screw,SHCS,1/4-20 x 1-1/4Ó,Zinc(H-D® #4740A, 3482A) ..........50-000823. Washer,Flat,.260Ó x .425Ó x .060Ó,Chrome,Steel (H-D® #6099) ....50-701724. Pin,Dowel,.275Ó x .397Ó,Steel (H-D® #16589-99A) ............50-8148-S25. Nut,HH,1/4-28 UNC-2B x .226Ó,Zinc,Steel (H-D® #7683) .........50-501126. Washer,.261Ó x .474Ó x .050Ó,Annealed,Stainless Steel ........50-702027. O-ring,(-110),.375Ó ID x .562Ó OD,Vitonå¨ (H-D® #11301) (each). 50-8066-S10 pack ..................................................50-806628. O-ring,(-015),.562Ó ID x .068Ó OD,Black,Vitonå¨ (H-D® #26432-76A)each ..................................................50-8034-S2 pack ...................................................50-803429. Pin,Dowel,.557Ó x .500Ó,Black,Steel (H-D® #16573-83, 16574-99A, 16573-83A)........................................................50-802330. Screw,Torx Panhead,8-32 x 3/8Ó,Zinc,Steel (H-D® #68042-99) ...50-0054-S31. Jet,Kit,Piston Cooling,4-1/8Ó 1984-Õ99 bt, 1999-up bt,2 Pack(H-D® #22307-99) ..........................................31-202632. Pin,Dowel,.437Ó x .610Ó,Steel (H-D® #16595-99A) ...............50-817733. Stud,Cylinder Base,3/8-16 UNC x 6.070Ó,Black,Steel(H-D® #16834-99A) .......................................31-2325-S34. Screw,HHC,Gr8,1/4-28 x 5-1/2Ó,Zinc,Steel ...................50-0090$110.95$6.65$1.00$1.00$2.75$0.25$1.00$1.00$8.60$1.10$2.35$1.60$0.35$48.95$2.15$5.50$1.90Parts forX-Wedge®2007-2012342633Parts forVictory®, Off-road& Metric32RacingProductsTools & ShopSupplies123456303129282625242322Dealer Services& Promo Items7891011121327Warranty &Company PolicyOEM Cross ReferenceAppendix & Index3-100Order toll free 866-244-2673141516 171819All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.182021

1984-1999 BIG TWINS22S&S ®Flywheel Replacement PartsFOR V96, V107 AND V1131. Sprocket Shaft, 1984-1999 w/ S&S SE/SL flywheels(includes #2 & 3) ..........................................33-20042. Key (each) .............................................50-8225-S5 pack ...................................................50-10293. Sprocket Shaft Nut ........................................33-20334. Sprocket Shaft, 1984-'99 w/ S&S SGX/SF/SM flywheels(includes #5).................................................. TÜV 233-20095. Key (each) ...............................................50-82275 pack ...................................................50-10136. Pinion Shaft (includes #7, 8, 9, 10, 11)1984-1986 Stock Flywheels, L1981-99 S&S BL/SL/SM flywheelsStock or S&S® Super Stock® CasesStandard ...........................................USA33-2027+.001" .................................................33-20281984-1999 S&S BL/SL/SM flywheels S&S SA cases +.250"Standard ................................................33-20407. Key, pinion & oil pump (each).............................50-8221-S2 pack .................................................50-8221-25 pack ...................................................50-10088. Pinion Shaft Key (H-D® #11218) (each) .......................50-8222-S5 pack ...................................................50-10099. Bearing Retaining Ring (H-D® #11177A) (each) ..................50-80575 pack ...................................................50-100410. Pinion Shaft Nut ........................USA USA 1,2TÜV 4,533-203441615215151816141910$108.95$1.00$3.75$12.75$108.95$1.85$8.30$129.95$182.95$129.95$2.05$3.75$3.75$1.45$6.65$1.20$5.35$8.852021911. Meter Plug.0625" hole .........................................USA50-8316.0925" hole ............................USA USA 1,2TÜV 3,450-831712. Pinion Shaft (+.250" longer) (includes #7, 9, 13)1984-1999 S&S SG flywheels/SA crankcases ..................33-204713. Pinion Shaft Key ..........................................50-823414. Front Rod Bushing, 1941-1999 all S&S flywheels (H-D® #24356-36A)USA...........................................USA 1,2TÜV 3,4,534-400515. Rear Rod Bushing (H-D® #24345-36A) (each)... USA USA 1,2TÜV 3,4,534-400616. Wristpin Bushing (H-D® #24334-36) ........USA USA 1,2TÜV 3,4,534-400717. Race and Bushing Set (includes #14, 15, 16) ...............USA34-404018. Cage and Bearing Set (std.) (H-D® #24346-87A, 24385-40B) ....USA34-401019. Crankpin (includes #20, 21), late 1981 -1999 all S&S flywheelsStandard (H-D® #23961-80A) .................................34-2102.001" OS (H-D® #23974-87) ..................................34-2103.002" OS (H-D® #23975-87) ..................................34-2105.003" OS ................................................34-210620. Crankpin Key, late 1981-1999 all S&S flywheels (H-D® #11218)..50-8222-S5 pack ...................................................50-100921. Crankpin Nut, late 1981-1999 all S&S flywheels(H-D® #23969-83, 23901-81, 23967-54A) ......USA USA 1,2TÜV 3,4,534-210422. Connecting Rod Assembly, 1984-'99 all big twins(includes #14, 15, 16, 18, 19, 20, 21)Heavy Duty (H-D® #24281-83, 24281-80) ........................34-7013Supreme ................................................34-721491317861277 11$3.85$2.20$138.95$3.95$18.80$14.40$3.85$52.95$53.95$114.95$114.95$114.95$114.95$1.45$6.65$5.50$399.95$482.95All reference to H-D® part numbers is for identification purposesonly. We in no way are implying that any of S&S® Cycle’s productsare original equipment parts or that they are equivalent to thecorresponding H-D part number shown.REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSupplies123Any Job is easy with the right toolsS&S Sprocket Shaft Bearing andSeal Installation Tool, see page 9-5.Dealer Services& Promo ItemsNOTESS&S rods with their beefier than stock construction are slightly heavier than stock connecting rods. Therefore, rebalancing the flywheels is recommended when S&S rods areused in stock replacement applications. We realize that rebalancing is an inconvenience, but we did not want to sacrifice rod strength. In addition, given the variations in stockand aftermarket components available to engine builders, flywheel rebalancing is a desirable step in any major engine overhaul.We recommend and sell only the pre-1990 big twin shaft. Since the S&S pinion shafts are of the earlier design, they will not accept the late style stock pinion gear, oil pumpdrive gear, gear spacer and pinion gear nut – to make it easier to install S&S flywheels.1989-’99 big twin engines: S&S offers a conversion package consisting of earlier style pinion gear, spacer, nut, and oil pump drive gear to fit the S&S pinion shaft. S&S offerspinion and oil pump drive gears to fit the S&S pinion shaft for Harley-Davidson® Sportster® models.Crankpins must be measured prior to final honing of bearing races to ensure proper clearance. (Inquire about S&S flywheel rebuild program if adequate measurementequipment is not available.) Dimensions shown are nominal.Visit us at www.sscycle.comWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-101

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984REPLACEMENTPARTSFlywheel Replacement PartsFOR V111, V117 AND V1241. Sprocket Shaft, 1984-'99 bt (includes key) ............... TÜV 233-20092. Pinion Shaft (+.250" longer) (includes #7, 9, 13)1984-1999 S&S SG flywheels/SA crankcases ..................33-20473. Meter Plug.0625" hole .........................................USA50-8316.0925" hole ............................USA USA 1,2TÜV 3,450-83174. Key, pinion & oil pump (H-D® #11218) .......................50-8221-S2 pack .................................................50-8221-25 pack ...................................................50-10085. Bearing Retaining Ring (H-D® #11177A)........................50-80575 pack ...................................................50-10046. Pinion Shaft Key ..........................................50-82347. Key .....................................................50-8227(5 pack) .................................................50-10138. Front Rod Race .............................USA 3TÜV 1,6,734-40089. Rear Rod Race. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA TÜV 3 1,2,6,734-401310. Crankpin (std.) ..........................................106-623911. Crankpin Plug (each) .....................................106-52562 pack .................................................50-8329-212. Race/Bearing Set ........................................340-002813. Wristpin Bushing,1984-'99 bt , straight bushing ................ USA TÜV 3 1,2,6,734-401214. Connecting Rod Set1984-'99 bt, straight wristpin ends ..........................34-74051984-1999 BIG TWINS$108.95$138.95$3.85$2.20$2.05$3.75$3.75$1.20$5.35$3.95$1.85$8.30$23.95$23.95$114.95$3.65$6.65$76.95$5.50$426.95Any Job is easy with the right toolsS&S Sprocket Shaft Bearing andSeal Installation Tool, see page 9-5.All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.Parts forX-Wedge®2007-20121313Parts forVictory®, Off-road& Metric14998RacingProducts64Tools & ShopSupplies12111011 523Dealer Services& Promo ItemsWarranty &Company Policy17OEM Cross ReferenceAppendix & Index3-102NOTESDue to different crankpin diameters, S&S® connecting rod assemblies cannot be used with stock Harley-Davidson® flywheels.S&S flywheels for S&S V111, V117 AND V124 engines are pressed together as opposed to using the traditional tapered shafts and crankpin. Assembly and truingrequires special equipment. If you do not have the capability of servicing pressed together flywheel assemblies, S&S will remanufacture your S&S flywheel assemblyto like new specifications. See Section 10: Dealer Services or call your S&S customer support representative for more information.Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Gearcover Kit Replacement Parts1. Gearcover assembly ............................................ N/A2. Gasket, gearcover(H-D® #25225-70A, 25225-93B, 25225-93, 25257-80, 25225-70C)each .....................................................USA31-210710 pack ...........................................USA106-02323. Outer cover for cast gearcovers - 1984-’99 BTa. Flanged type - steel, chrome . ...........................31-0217b. Flanged type - steel, black ................................... N/Ac. Flanged type - billet ...................................31-0241d. Flangeless type - chrome ..................... USA TÜV 1 431-0238e. Flangeless type - black ...................................... N/A4. Gasket, outer cover - 1984-’99 BTFlanged type (each) .......................................31-02185 pack ...................................................31-0256Flangeless type (each) .....................................31-02375 pack ...................................................31-02615. Ignition cover, inner - 1984-’99 BTFlanged type (H-D® #32504-80) ..................... USA TÜV 2 531-0215Flangeless type ................................ USA TÜV 1 431-02356. Gasket, ignition cover - 1984-’99 BT (H-D® #32591-70, 32591-80)USAeach ..................................................... 31-0225USA10 pack ............................................ 31-02607. Ignition cover, outer - 1984-’99 BTDie-cast (H-D® #32524-83)...................................31-0227Billet, Chrome with S&S LogoUSA.....................................USA 1,2,3TÜV 4,5,631-03328. Screw, RSH - 8-32 x 1⁄2" (replaces stock rivets)Stainless Steel (each) ......................................50-004810 pack ..................................................50-0236Chrome (each)..........................................50-0266-S10 pack ..................................................50-03329. Screw, SH10-24 x 1⁄4" for steel cover (each) ............................50-00068 pack ..................................................50-0006P10 pack ..................................................50-012810-24 x 3⁄8" - chrome for billet cover (H-D® #4091) (each) .........50-0023$2.75$24.95$57.95$193.95$39.95$1.20$5.50$2.85$12.90$2.75$2.75$1.00$7.20$20.95$55.95$1.00$6.25$2.40$21.95$1.00$4.40$5.90$1.6010. Washer, flat .192" x 5⁄16" x .035" (use with part #50-0136)each ............................................................50-70098 pack ..................................................50-7009P10 pack ..................................................50-701111. Screw, SH 1⁄4"-20 x 11⁄4"– (H-D® #4740A, 3482A)Zinc (each) ...............................................50-000810 pack ..................................................50-0153Chrome (each) .........................................50-0257-S12. Washer, flat1/4" x .474" x .050" (each) ..................................50-702010 pack ..................................................50-70761/4" Flat washer, chrome, billet covers (H-D® #6099)each ....................................................50-701712 pack ..................................................50-701313. Wire harness clip (H-D® #38711-93) ...........................31-202914. Cam bushing, gearcover1984-’99 BT (H-D® #25581-70) ...............................31-401915. Pinion shaft bushing, gearcover1984-’99 BT (H-D® #25582-93, 25582-73) .......................31-403116. Gearcover oil seal 1984-’99 BT (H-D® #83162-51)(each) .............................................USA31-40225 pack .............................................USA31-700217. Screw, timing mechanism (H-D® #32606-82)each ............................................................31-02242 pack ..................................................31-0224P18. Screw, standard panhead 8-32 x 3⁄8"each ............................................................50-000410 pack ..................................................50-005819. Clip, outer cover (each) .....................................31-02335 pack ...................................................31-7007N/A = No longer available$1.00$2.95$8.60$1.00$3.20$1.85$1.00$3.75$1.00$5.50$0.80$9.95$10.50$3.65$16.65$3.25$5.75$1.00$2.65$3.10$14.00All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric1743a3c657Cast Alternator Style FlangedChrome or Billet Outer CoverRacingProducts14152 11316121110 9819 18Tools & ShopSupplies214Cast Alternator Style Flangeless116 6714 3d56Dealer Services& Promo ItemsWarranty &Company Policy15 Billet Aluminum Alternator Styles18812 11Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-103

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-1041. Pump body assemblyFits 1984-’91 (H-D® #31-6042) .......................... TÜV 331-6050Fits 1992-’99 (H-D® #31-6043) ...............................31-60512. Shaft, idler (H-D® #26327-68) ...................... USA 1 TÜV 3,431-60043. Seal, drive shaft (H-D® #26227-58) ................. USA 1 TÜV 3,431-60054. Gear, return drive (H-D® #26315-68A) .............. USA 1 TÜV 3,431-60135. Gear, return idler (H-D® #26317-68A) ............... USA 1 TÜV 3,431-60146. Gear, supply drive (H-D® #26328-74) ............... USA 1 TÜV 3,431-60157. Gear. supply idler (H-D® #26326-62A) .............. USA 1 TÜV 3,431-60168. Shaft, drive (H-D® #26346-70) ................ USA 1,2,3 TÜV 3,4,5,631-60119. Key, drive shaft (H-D® #26348-15, 26347-15) (each) .............50-8220-S10 pack ..................................................50-822910. Plug, 1/8"-27 (H-D® #45830-48) (each) ..........................50-833110 pack ..................................................50-101511. Ball, check valve (H-D® #8866, 8873) ........USA 1,2,3TÜV 1,3,4,5,6,750-809112. Spring, check valve (H-D® #26363-36, 26363-56, 26262-80) (each) ......31-602210 pack ..................................................31-609213. Relief valve (H-D® #26400-82, 26400-82B) . ................. TÜV 231-608214. Spring, relief valve (H-D® #26207-83) (each) ................ TÜV 231-601810 pack ..................................................31-608415. Screw, check valve & relief valve cover (H-D® #26263-80, 26362-36)each ....................................................31-60215 pack ...................................................31-700516. O-ring(H-D® #11105, 11273) (each) ............................. 50-800810 pack ..................................................50-807817. Pump cover assemblya. Pre-1992 (Top or bottom fittings; accepts pressure gauge.)(H-D® #31-6041) ................................... TÜV 331-6059b. Pre-1992 (Custom bottom fittings only.)(H-D® #31-6045) ........................................31-6060c. 1992-’99 (Universal) ....................................31-6061d. 1992-’99 (Bottom fittings or central supply fitting.) .............31-606218. Fitting, front chain hose .............................. TÜV 350-811619. Plug, pipe 1⁄16"-27 x 1⁄4" pipe .................. USA 3 TÜV 1,2,6,750-833220. Elbow, supply/return (H-D® #26338-68, 26338-68A, 26561-84A) .....106-26825 pack ...................................................50-100721. Fitting, supply/return hose ............USA 1,2,3TÜV 1,2,3,4,5,6,750-811522. Return fitting, compression (H-D® #63523-92, 63523-62)........................................ USA 1,2,3 TÜV 3,4,5,650-812023. Seal, tubing, 3⁄8" x 1⁄2" O.D. x 1⁄4" .....................TÜV 1,750-827124. Plug, 1⁄4"-20 (each) ........................................50-00692 pack ..................................................50-0069P10 pack ..................................................50-0238Order toll free 866-244-26731984-1999 BIG TWINSSTANDARD Oil Pump Kit Replacement PartsAll reference to H-D® part numbers is for identification purposesonly. We in no way are implying that any of S&S® Cycle’s productsare original equipment parts or that they are equivalent to thecorresponding H-D part number shown.2025201821 102617212010212310$145.95$145.95$8.85$3.30$18.80$18.80$17.75$17.75$15.50$1.00$7.20$1.00$4.25$0.55$1.35$12.15$6.65$1.30$11.75$4.40$19.95$1.00$7.50$80.95$80.95$80.95$80.95$2.20$0.55$4.85$21.95$2.20$6.05$4.40$1.00$1.00$8.6025. Screws, mounting - 1984-’99a. 1/4"-24 x 1-1/2" (HHCS) .................................50-0082b. 1/4"-24 x 2-1/4" (HHCS) (H-D® #5430W) .....................50-0088c. 1/4" -20 x 1-1/2" (HHCS) ..............................50-0080d. 1/4" -20 x 2-1/4" (SHCS) (H-D® #4717A) ....................50-0078e. 1/4" -20 x 1-1/2" (SHCS) (H-D® #4718A) ....................50-007926. Washer, 1⁄4" (H-D® #6099) (each) ..............................50-701712 pack ..................................................50-701327. Retaining ring (H-D® #26348-36) (each). . . . . . . . . . . . . . . . . . . . . . . . . 50-805810 Pack ..................................................50-810628. Retaining ring, external (H-D® #11002) (each). . . . . . . . . . . . . . . . . . . 50-805910 Pack ..................................................50-810729. Gear, pump drive, 24T (H-D® #26345-73) .................. TÜV 333-423030. Gear, pinion shaft pump drive – 1984-’89(H-D® #26349-73, 26349-73A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 333-423231. Gear, steel breather valveStandard (H-D® #25310-82A, 25313-77B, 25311-90) ................33-4241+.030" .................................................33-424232. Shim, steel breather kit - 8 pack (includes one of each thickness) .....33-4249a. +.100" thick .........................................33-4200b. +.110" thick (H-D® #25320-79) ............................33-4201c. +.120" thick (H-D® #25322-79) ............................33-4202d. +.130" thick (H-D® #25320-82, 25325-79) ....................33-4203e. +.140" thick (H-D® #25322-82, 25327-79) ....................33-4204f. +.150" thick (H-D® #25325-82) ............................33-4205g. +.160" thick (H-D® #25327-82) ............................33-4206h. +.170" thick .........................................33-420733. Gasket rebuild kit (N/S) Includes key and retaining ringa. 1984-’91 .............................................31-6271b. 1992-’99 .............................................31-627334. Master rebuild kit - (N/S)Includes: gasket rebuild kit, seal, retaining ring, relief valve spring, check valve spring, checkvalve, ball, and cover screw o-rings.a. 1984-’91 .............................................31-6275b. 1992-’99 ............................................31-627835. Drill jig, oil pump (N/S) ....................................53-0013Oil pump mounting hardware kit (N/S)1984-91 (Includes # 25a,25b,25c,25d,26) .........................31-62881992-99 (Includes # 25d,25e,26) ................................31-6290Hardware Kit, Oilpump Cover (N/S)1984-91 (Includes #10,18,19,20,21,22) ..........................31-62831992-99 (Inlcudes #10,20,21,22) ................................31-6286(N/S) = Not Shown301922 6 327342928716121121511614134319532827$2.05$2.65$0.25$0.65$0.40$1.00$5.50$1.20$11.05$1.00$4.40$26.95$37.95$85.95$85.95$21.95$3.75$3.75$3.75$3.10$3.75$3.75$3.75$2.60$5.00$5.00$13.80$13.80$43.95$11.30$9.95$26.95$20.95362828

1984-1999 BIG TWINSS&S ®High Volume High Pressure Oil PumpReplacement Parts1. Pump body assemblyFits 1984-’91 ............................................31-6097Fits 1992-’99 ............................................31-60782. Shaft, idler ............................................31-6080-S3. Seal, drive shaft (each) ...................................31-6064-S5 pack ...................................................31-70064. Gear, return drive, HVHP ................................... 31-60755. Gear, return idler, HVHP ....................................31-60836. Gear, supply drive, HVHP ................................... 31-60747. Gear, supply idler, HVHP ...................................31-60818. Shaft, drive (H-D® #26346-70) ............... USA 1,2,3 TÜV 3,4,5,631-60119. Key, drive shaft (each) ...................................50-8228-S5 pack ...................................................50-10149a. Key,Woodruff,.094" x .313" x .311",Steel (H-D® #26348-15, 26347-15)each ..................................................50-8220-S10 pack ..................................................50-822910. Plug, 1⁄8"-27 (H-D® #45830-48) (each) ..........................50-833110 pack ..................................................50-101511. Ball, check valve (H-D® #(H-D® #8866, 8873)..........................................USA 1,2,3TÜV 1,3,4,5,6,750-809112. Spring, check valve (H-D® #26363-36, 26363-56, 26262-80)each ....................................................31-602210 pack ..................................................31-609213. Relief valve (H-D® #26400-82, 26400-82B) .................. TÜV 231-608214. Spring, relief valve (H-D® #26207-83) (each) .......................31-601810 pack ..................................................31-608415. Screw, check valve & relief valve cover (H-D® #26263-80, 26362-36)each ....................................................31-60215 pack ...................................................31-700516. O-ring(H-D® #11105, 11273) (each) .............................50-800810 pack ..................................................50-807817. Pump cover assembly1984-’91 (Universal) ......................................31-60981992-’99 (Universal) ......................................31-60791992-’99 (Standard Style) .................................31-609418. Elbow, supply/return (H-D® #26338-68, 26338-68A, 26561-84A)each ...................................................106-26822 pack ...................................................50-82805 pack ...................................................50-100719. Fitting, supply/return hose....................................USA 1,2,3TÜV 1,2,3,4,5,6,750-811520. Return fitting, compression (H-D® #63523-92, 63523-62).....................................USA 1,2,3TÜV 3,4,5,650-812021. Seal, tubing 3⁄8" x 1⁄2" O.D. x 1⁄4" ......................TÜV 1,750-8271NOTEHVHP oil pump gaskets are notinterchangeable with standard S&S orstock oil pump gaskets.2218192310191010$145.95$145.95$7.25$3.65$16.65$38.95$32.95$38.95$28.95$15.50$2.20$9.95$1.00$7.20$1.00$4.25$0.55$1.35$12.15$6.65$1.30$11.75$4.40$19.95$1.00$7.50$80.95$80.95$80.95$4.85$7.95$21.95$2.20$6.05$4.40181821171922. Screws, mountinga. 1/4"-20 x 1-1/2" (SHCS) (H-D® #4718A) ....................50-0079b. 1/4"-20 x 1-1/2" (HHCS) ...............................50-0080c. 1/4"-20 x 2-1/2" (SHCS) ................................50-008623. Washer, 1⁄4" (H-D® #6099) (each) ..............................50-701712 pack ..................................................50-701324. Retaining ring (H-D® #26348-36) (each) .........................50-805810 Pack ..................................................50-810625. Retaining ring, external (H-D® #11002) (each) ................50-805910 Pack ..................................................50-810726. Gear, pump drive, 24T (H-D® #26345-73) .................TÜV 333-423027. Gear, pinion shaft pump drive 1954-’89(H-D® #26349-73, 26349-73A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . TÜV 333-423228. Gear, steel breather valveStandard (H-D® #25310-82A, 25313-77B, 25311-90) .................33-4241+.030" .................................................33-424229. Shim, steel breather kit8 pack (Includes one of each thickness) .......................... 33-4249+.100" thick ............................................33-4200+.110" thick (H-D® #25320-79) ............................... 33-4201+.120" thick (H-D® #25322-79) ............................... 33-4202+.130" thick (H-D® #25320-82, 25325-79) .......................33-4203+.140" thick (H-D® #25322-82, 25327-79) .......................33-4204+.150" thick (H-D® #25325-82) ...............................33-4205+.160" thick (H-D® #25327-82) ...............................33-4206+.170" thick ............................................33-420730. Gasket rebuild kitIncludes key and retaining ring (N/S)1984-’91 BT HVHP (H-D® #31-6306) ...........................31-63081992-’99 BT HVHP ........................................31-629931. Master rebuild kit (N/S)Includes gasket rebuild kit, seal, retaining ring,relief valvespring, check valve spring, check valve, ball, and cover screwo-rings.1984-’91 BT HVHP .......................................31-63091992-’99 BT HVHP ........................................31-6300Hardware Kit, Oilpump Cover (N/S)(Includes # 10,18,19,20) ..........................................31-6285Oilpump Mounting Hardware Kit (N/S)(Includes # 22a,22b,22c,23) .......................................31-6301(N/S) = Not Shown202463123227161221511116141343289a952927All reference to H-D® part numbers is foridentification purposes only. We in no wayare implying that any of S&S® Cycle’s productsare original equipment parts or that they areequivalent to the corresponding H-D part numbershown.Visit us at www.sscycle.com8$0.40$0.25$0.60$1.00$5.50$1.20$11.05$1.00$4.40$26.95$37.95$85.95$85.95$21.95$3.75$3.75$3.75$3.10$3.75$3.75$3.75$2.60$7.20$7.20$18.80$18.80$22.95$5.7530REPLACEMENTPARTS2625Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-105

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-106Order toll free 866-244-26731984-1999 BIG TWINSPerformance Replacement Head Replacement PartsFor 1984-‘99 Big Twin engines1. Cylinder head (See cylinder heads on page 3-48)2. ValveIntake – 1.900" diameter ..................................90-2139Exhaust – 1.575" diameter ................................90-20263. Valve seatsIntake – 1.900" diameter .................................90-2138Exhaust – 1.575" diameter ...............................90-20034. Valve guide – intake or exhaustStandard Diameter .5625/.5620 (H-D® #18112-92)USA USA 1,2,3TÜV 1,2,3,5,6,7 ...............................90-2210+.001" Diameter .5635/.5630 (H-D® #18130-83C) .............USA90-2211+.002" Diameter .5645/.5640 (H-D® #18133-83A, 18133-83D) ....USA90-2212+.003" Diameter .5655/.5650 (H-D® #18131-83C) .............USA90-2213+.030" Diameter .5925/.5920 ............................USA90-22195. Valve spring shim.015" (each) ..............................................90-20865 pack ...................................................50-7161.030" (each) ..............................................90-20875 pack ...................................................90-21986. Collar, bottom, steel ......................................900-04147. Seal, valve guide, 1999-’04 bt (H-D® #18001-83B) (each) ..........90-20088 pack ...................................................90-21588. Spring, outer .............................................90-20509. Spring, middle ...........................................90-204910. Collar, top, steel (each) ........................................ 90-2051-S4 pack ..........................................90-248611. Valve Keeper (H-D® #18229-83)( each) ........................90-2094-S8 pack ...................................................50-716612. Valve spring kit, .585" lift ..................................90-227713. Head mount bolt - 3/8"-16 x 11/4" (H-D® #4716W)each ....................................USA 1,2,3TÜV 1,4,5,650-016810 Pack ................................. USA 1,2,3 TÜV 1,4,5,6106-306314. Flat washer - 3/8"Zinc (H-D® #6019) (each) .....................USA 1,2,3TÜV 1,4,5,650-705110 pack ................................. USA 1,2,3 TÜV 1,4,5,6106-3064Chrome (each) ..........................................50-7106-S15. Head bolt assembly – Includes head bolt washer. (See page 3-51)16. Head bolt washer.100" (each) ..............................................50-70885 pack ...................................................50-7096.250" (H-D® #6016) (each) ...................................50-709110 pack ..................................................50-709517. Exhaust port stud (H-D® #16715-83) (each) .....................50-04935 pack ..................................................50-102818. Lock washer - 5⁄16" .......................................50-703219. Nut, HH - 5⁄16" -24 (H-D® #7833, 7883) .........................50-502320. Exhaust pipe gasket (H-D® #65324-83A, 65324-83B) (each) ...........106-502910 pack ..................................................93-107221. Thread conversion insert , 1/2"-13 to 5/16"-18 ..................50-815122. Intake manifold (See page 3-76)23. Screw, manifold mountingSH 5⁄16"-18 x 1" (H-D® #3201WA, 2708) .........................50-0101HH - 5⁄16"-18 x 1" (H-D® #3987) (each) ..........................50-010810 pack ..................................................50-015524. Washer, flat - 5/16" (H-D® #6016, 6320, 70907-07) .................50-703425. Flange, manifold mountingFront (H-D® #27009-86A) (each) .........................USA16-02325 pack .............................................USA16-0600Rear (H-D® #27010-86A) (each) .........................USA16-02335 pack .............................................USA16-0601Set of Two ..............................................106-351626. O-ring, manifoldStock manifolds (H-D® #26992-99, 26995-86A) (each) ........USA16-023610 pack ............................................USA16-0244S&S manifolds (each) ......................................16-023510 pack ..................................................16-0243$44.95$38.95$18.25$45.95$9.35$18.80$18.80$18.80$18.80$1.00$3.75$1.40$6.45$7.95$2.20$16.05$8.85$6.65$12.90$46.95$1.95$13.95$109.95$1.00$5.30$1.00$5.15$2.45$1.90$8.60$1.55$14.95$2.60$11.80$0.25$0.25$4.50$40.95$5.50$0.55$1.00$3.75$0.25$11.00$49.95$11.00$49.95$19.95$4.30$38.95$4.70$42.9527. Head gasket, 1984-'99 big twin (No o-rings required)31⁄2" Bore.045" thick (H-D® #16770-84D, 16770-84F) (each) ...............93-1011-S10 pack ..................................................93-1024.0625" thick (H-D® #16664-86D, 10773-85)(each) ................. 93-1313-S10 pack ..................................................93-105135⁄8" Bore.045" thick (each) .......................................93-1037-S10 pack ..................................................93-1052.062" thick (each) .......................................93-1016-S10 pack ..................................................93-105328. Alignment dowel (H-D® #16573-83, 16574-99A, 16573-83A) (each) ...50-802310 Pack ..................................................50-810929. Screw, SHCS, 3/8"-16 x 1"(each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-016110 pack ..................................................50-0186.640" LIFT SIDEWINDER® VALVE SPRINGS30. Valve spring shim.015" (each) ..............................................90-20865 pack.................................................. 50-7161.030" (each) ..............................................90-20875 pack ...................................................90-219831. Bottom Collar (each) ........................USA 1,2,3TÜV 4,5,690-20524 pack ....................................USA 1,2,3TÜV 4,5,690-248832. Valve guide seal - intake or exhaust (H-D® #18001-83B)(Not included in valve spring kit)each ....................................................90-20088 pack .............................................USA90-215833. Outer Spring ........................... USA 1,2,3 TÜV 1,2,4,5,6,790-205034. Middle Spring .......................... USA 1,2,3 TÜV 1,2,4,5,6,790-204935. Inner Spring .............................. USA 1,2,3 TÜV 4,5,690-204836. Top CollarSteel (each) ............................................90-2051-S4 pack ...................................................90-2486Titanium (each) ...........................................90-20464 pack ...................................................90-248737. Keeper, valve spring, intake/exhaust (H-D® #18229-83) (each) ....90-2094-S8 pack ...................................................50-716638. Valve spring kit.640" lift - steel top collar ..................................90-2077.640" lift - titanium top collars ..............................90-2078.650" LIFT SIDEWINDER® VALVE SPRINGS39. Valve Spring Shim.015" (each) .............................................500-0013.030" (each) .............................................500-001440. Collar, Bottom, Steel (each) ................................106-569141. Spring, Valve .650" .......................................106-568942. Collar, Top, Steel .........................................106-569043. Valve Keeper (H-D® #18229-83)1984-’99 (each) ........................................90-2094-S8 pack ...................................................50-716644. Valve spring kit.650" lift Sidewinder®1984-’99 ...............................................900-0050$7.15$64.95$8.55$77.95$7.35$66.95$14.20$128.95$1.60$14.50$1.05$9.65$1.00$3.75$1.40$6.45$8.60$36.95$2.20$16.05$8.85$6.65$4.40$12.90$46.95$40.95$148.95$1.95$13.95$131.95$193.95$1.15$1.15$4.30$32.95$5.90$1.95$13.95$150.95Top End Rebuild Gasket Kits For S&S® Engines For Big TwinsS&S Engine Family Year Group Bore Size Part No.MSRPV-Series 1984-’99 35/8" 90-9502 USA TÜV 1 4 $60.95V-Series 1984-’99 31/2" 90-9507$65.95

1984-1999 BIG TWINS.640" Lift Sidewinder® Valve Springs3736383534.650" Lift Sidewinder® Valve Springs4342444140REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999333231301929131239111098Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-198420181714765Parts forX-Wedge®2007-2012214Parts forVictory®, Off-road& Metric2223251615RacingProducts1Tools & ShopSupplies232432628Dealer Services& Promo Items227Warranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-107

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-108Order toll free 866-244-26731984-1999 BIG TWINSSuper Stock Cylinder Head Replacement Partsfor 1984-’99 Big Twin 3-5/8" To 4" Bore1. Cylinder head (See page 3-49 & 3-50)2. ValvesIntake2.000" diameter ..........................................90-20002.000" + .085" diameter ..................................90-2004Exhaust1.605" diameter ..........................................90-20013. Valve seatsIntake - 2.000" diameter .................. USA 1,2,3 TÜV 1,4,5,6,790-2002Exhaust - 1.605" diameter ...................USA 1,2,3TÜV 1,2,4,5,6,790-20034. Valve guide - intake or exhaustStandard Diameter .5625/.5620 (H-D® #18112-92)................................USA USA 1,2,3TÜV 1,2,3,5,6,790-2210+.001" Diameter .5635/.5630 (H-D® #18130-83C) .............USA90-2211+.002" Diameter .5645/.5640 (H-D® #18133-83A, 18133-83D) ....USA90-2212+.003" Diameter .5655/.5650 (H-D® #18131-83C) .............USA90-2213+.030" Diameter .5925/.5920 ............................USA90-22195. Valve spring shim.015" (each) .............................................90-20865 pack ...................................................50-7161.030" (each) .............................................90-20875 pack ...................................................90-21986. Bottom Collar (each) ........................ USA 1,2,3 TÜV 4,5,690-20524 pack .................................... USA 1,2,3 TÜV 4,5,690-24887. Valve guide seal - intake or exhaust (H-D® #18001-83B)(Not included in valve spring kit) (each) ......................90-20088 pack .............................................USA90-21588. Outer Spring ..........................USA 1,2,3TÜV 1,2,4,5,6,790-20509. Middle Spring .........................USA 1,2,3TÜV 1,2,4,5,6,790-204910. Inner Spring .............................USA 1,2,3TÜV 4,5,690-204811. Top CollarSteel (each) ............................................90-2051-S4 pack ...................................................90-2486Titanium (each) ...........................................90-20464 pack ...................................................90-248712. Keeper, valve spring, intake/exhaust (H-D® #18229-83) (each) ....90-2094-S8 pack ...................................................50-716613. Valve spring kit.640" lift - steel top collar ..................................90-2077.640" lift - titanium top collars ..............................90-207814. Head mount bolt - 3⁄8"-16 x 11⁄4" (H-D® #4716W)each ....................................................50-016810 pack .................................................106-306315. Flat washer - 3⁄8" (H-D® #6019)Zinc (each) ............................... USA 1,2,3 TÜV 1,4,5,650-705110 pack .................................................106-3064Chrome (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7106-S16. Head bolt assembly – Includes head bolt washer (See page 3-51)17. Head bolt washer.100" (each) ..............................................50-70885 pack ...................................................50-7096.250" (each) ..............................................50-709110 pack ..................................................50-709518. Exhaust port stud (H-D® #16715-83) (each) .....................50-04935 pack ...................................................50-102819. Lock washer - 5⁄16" (each) ...................................50-703220. Nut, HH - 5⁄16" -24 (H-D® #7833, 7883) (each) ....................50-502321. Exhaust pipe gasket (H-D® #65324-83A, 65324-83B) (each) .........106-502910 pack ..................................................93-107222. Thread conversion insert 1⁄2"-13 to 5⁄16"-18 ...................50-815123. Intake manifold (See page 3-76)24. Screw, manifold mountingSH - 5⁄16"-18 x 1" (H-D® #3201WA, 2708) (each) ...................50-0101HH - 5⁄16"-18 x 1" (H-D® #3987) (each) .........................50-010810 pack ..................................................50-0155$23.95$28.95$53.95$19.40$45.95$9.35$18.80$18.80$18.80$18.80$1.00$3.75$1.40$6.45$8.60$36.95$2.20$16.05$8.85$6.65$4.40$12.90$46.95$40.95$148.95$1.95$13.95$131.95$193.95$1.00$5.30$1.00$5.15$2.45$1.90$8.60$1.55$14.95$2.60$11.80$0.25$0.25$4.50$40.95$5.50$0.55$1.00$299.9525. Washer, flat - 5⁄16" (H-D® #6016, 6320, 70907-07)(each) .............50-703426. Flange, manifold mountingFront (H-D® #27009-86A) (each) .........................USA16-02325 pack .............................................USA16-0600Rear (H-D® #27010-86A) (each) ..........................USA16-02335 pack .............................................USA16-0601Set ....................................................106-351627. O-ring, manifold (each) ....................................16-023510 pack ..................................................16-024328. Head gasket 31⁄2" Bore.045" thick (no o-rings required) (H-D® #16770-84D, 16770-84F)each ..................................................93-1011-S10 pack ..................................................93-1024.0625" thick (no o-rings required)(H-D® #16664-86D, 10773-85)each ..................................................93-1313-S10 pack ..................................................93-105135⁄8" Bore .045" thick (no o-rings required) (each) ............93-1037-S10 pack ..................................................93-1052.062" thick (no o-rings required) (each) ....................93-1016-S10 pack ..................................................93-10534" Bore.045" thick (each) .......................................93-1040-S10 pack ..................................................93-1071.070" diameter (H-D® #26432-76A) .........................50-8034-S29. Alignment dowel (H-D® #16573-83, 16574-99A, 16573-83A) (each) ....50-802310 pack ..................................................50-8109Dowel pin - 1⁄4" diameter x 1⁄2" - 4" bore (H-D® #358, 366) (each). . . 50-80222 pack .................................................50-8022-25 pack ...................................................50-810530. Plug, HH - 14mm (each) ...................................90-49162 pack .................................................90-4916-231. Washer, compression release- 14mm.507" x .705" x .047" (each) ................................50-709410 pack ..................................................50-7102.585" LIFT DUAL VALVE SPRINGS32. Valve spring shim1984-’99 bt.015" (each) ..............................................90-20865 pack ...................................................50-7161.030" (each) ..............................................90-20875 pack ...................................................90-219833. Collar, bottom, steel ......................................900-041434. Seal, valve guide (H-D® #18001-83B)1984-’99 bt .............................................90-200835. Spring, outer .............................................90-205036. Spring, middle ...........................................90-204937. Collar, top, steel (each) ...................................90-2051-S4 pack ...................................................90-248638. Valve keeper (H-D® #18229-83)1984-’99 bt (each) ......................................90-2094-S8 pack ...................................................50-716639. Valve spring kit, .585" lift Dual, 1984-’99 bt ..................90-2277.650" LIFT DUAL VALVE SPRINGS40. Valve Spring Shim.015" (each) .............................................500-0013.030"(each) .............................................500-001441. Collar, Bottom, Steel .....................................106-569142. Spring, Valve .650" .......................................106-568943. Collar, Top, Steel .........................................106-569044. Valve Keeper, 1984-’99(H-D® #18229-83) (each) ...............90-2094-S8 pack ...................................................50-716645. Valve spring kit, .650" lift Sidewinder®, 1984-’99 .............900-0050$0.25$11.00$49.95$11.00$49.95$19.95$4.70$42.95$7.15$64.95$8.55$77.95$7.35$66.95$14.20$128.95$7.35$66.95$1.10$1.60$14.50$2.35$4.25$4.15$9.85$17.95$1.00$8.60$1.00$3.75$1.40$6.45$7.95$2.20$8.85$6.65$12.90$46.95$1.95$13.95$109.95$1.15$1.15$4.30$32.95$5.90$1.95$13.95$150.95

1984-1999 BIG TWINS.585" Lift Dual Valve Springs.650" Lift Sidewinder® Valve Springs44Parts forTwin Cam 96 /103 2007-20123938373635343332454140304342139101211REPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012212019183115147658Parts forVintage Engines1926-19844Parts forX-Wedge®2007-201224221716Parts forVictory®, Off-road& Metric1RacingProducts2324252632729Tools & ShopSupplies228Dealer Services& Promo ItemsWarranty &Company PolicyTop End Rebuild Gasket Kits For S&S® Engines For Big TwinsS&S Engine Family Year Group Bore Size Part No.MSRPV-Series 1984-’99 4" 90-9503 USA TÜV 2 5 $61.95V-Series 1984-’99 3 5/8" 90-9502 USA TÜV 1 4 $60.95All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-109

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-1101. Cylinder head - All S&S 41/8" bore (See page 3-50)2. ValveIntake2.000" diameter ..........................................90-20002.000" diameter +.085" ..................................90-2004Exhaust1.605" diameter ..........................................90-20013. Valve seatIntake - 2.000" diameter. . . . . . . . . . . . . . . . . USA 1,2,3 TÜV 1,4,5,6,790-2002Exhaust - 1.605" diameter ...............USA 1,2,3TÜV 1,2,4,5,6,790-20034. Valve guide - Intake or Exhaust (see valve guide diameter chart)Standard Diameter .5625/.5620 (H-D® #18112-92)................................USA USA 1,2,3TÜV 1,2,3,5,6,790-2210+.001" Diameter .5635/.5630 (H-D® #18130-83C) ..............USA90-2211+.002" Diameter .5645/.5640 (H-D® #18133-83A, 18133-83D) ....USA90-2212+.003" Diameter .5655/.5650 (H-D® #18131-83C) .............USA90-2213+.030" Diameter .5925/.5920 ............................USA90-22195. Valve spring shim.015" (each) .............................................90-20865 pack ..................................................50-7161.030" (each) .............................................90-20875 pack ..................................................90-21986. Bottom Collar (each) ........................USA 1,2,3TÜV 4,5,690-20524 pack ...................................USA 1,2,3TÜV 4,5,690-24887. Valve guide seal - intake or exhaust (H-D® #18001-83B)(Not included in valve spring kit) (each) ......................90-20088 pack ............................................USA90-21588. Outer Spring ........................... USA 1,2,3 TÜV 1,2,4,5,6,790-20509. Middle Spring .......................... USA 1,2,3 TÜV 1,2,4,5,6,790-204910. Inner Spring .............................. USA 1,2,3 TÜV 4,5,690-204811. Top CollarSteel (each) ............................................90-2051-S4 pack ..................................................90-2486Titanium (each) ...........................................90-20464 pack ..................................................90-248712. Keeper, valve spring, intake/exhaust (H-D® #18229-83) (each) ....90-2094-S8 pack ..................................................50-716613. Valve spring kit.640" lift - steel top collar .......................................90-2077.640" lift - titanium top collars ..................................90-207814. Head bolt assembly (Includes head bolt washer)111" (Includes washer .100") (H-D® #16478-85A) ................93-3030117" (Includes washer .250") ..............................93-3037124" (Includes washer .250") ..............................93-303715. Head bolt washer.100" (each) ..............................................50-70885 pack ..................................................50-7096.250" (H-D® #6016) (each) ...................................50-709110 pack .................................................50-709516. Exhaust port stud (H-D® #16715-83) (each) .....................50-04935 pack ..................................................50-102817. Lock washer - 5/16" .......................................50-703218. Nut, flanged - 5/16"-24 (H-D® #7593)Zinc (each) .............................................50-5025-S2 pack .................................................50-5025-25 pack ..................................................50-1001Chrome (each) ..........................................50-5030-S2 pack ................................................50-5030-219. Exhaust pipe gasket (each) (H-D® #65324-83A, 65324-83B) ........106-502910 pack .................................................93-107220. Intake manifold (See Manifolds on page 3-76)21. Manifold mounting screwSH - 5/16"-18 x 3/4" (H-D® #3275) (each) .......................50-0302-S10 pack .................................................50-0302HH - 5/16"-18 x 1" (H-D® #3987) (each) .........................50-010810 pack .................................................50-0155Order toll free 866-244-26731984-1999 BIG TWINSSuper Stock Cylinder Heads Replacement Partsfor S&S 4-1/8" V-Series$23.95$28.95$53.95$19.40$45.95$9.35$18.80$18.80$18.80$18.80$1.00$3.75$1.40$6.45$8.60$36.95$2.20$16.05$8.85$6.65$4.40$12.90$46.95$40.95$148.95$1.95$13.95$131.95$193.95$12.75$12.75$12.75$1.90$8.60$1.55$14.95$2.60$11.80$0.25$1.00$1.20$2.85$1.75$3.15$4.50$40.95$1.00$1.00$1.00$3.7522. Flat washer - 5⁄16" (H-D® #6016, 6320, 70907-07) .................50-703423. Manifold mounting flangeUSAFront (H-D® #27009-86A) (each) ......................... 16-0232USA5 pack ............................................ 16-0600USARear (H-D® #27010-86A) (each) ......................... 16-0233USA5 pack ............................................ 16-0601Set of Two ..............................................106-351624. Manifold o-ring (each).....................................16-023510 pack .................................................16-024325. Head gasket - All S&S SSW+ – 41/8" Bore, Microporeeach ................................................. 93-1047-S10 pack .................................................93-107326. Alignment dowel, base and head (H-D® #16595-99A) (each).......50-81774 pack .................................................50-8177-410 pack ..................................................50-817927. Plug, HH - 14mm (Use when compression releases are not installed)each .....................................................90-49162 pack .................................................90-4916-228. Washer, compression – 14mm – .507" x .705" x .047"each ....................................................50-709410 pack .................................................50-710229. Head mount bolt 3/8"-16 x 11/4" (H-D® #4716W)each ....................................................50-016810 Pack ................................................106-306330. Flat washer - 3/8" (H-D® #6019)each ..................................... USA TÜV 1,2,3 1,4,5,650-705110 pack ................................ USA TÜV 1,2,3 1,4,5,6106-306431. Vent hose fitting,Front, 1/16"-27 pipe .......................... USA TÜV 3 1,2,6,750-8117Rear, 1/8"-27 pipe ............................ USA TÜV 1,2,3 1,2,3,4,5,6,750-811532. Check Valve ........................................TÜV 250-812233. Screw, HHC, 5/16-18 x 5/8" (each) .............................50-010610 pack ..................................................50-022034. Washer, flat, .319" x .545" x .42" (each) ......................50-702610 pack ..................................................50-702835. Plug, Pipe, 3/4 Taper, 1/16-27 NPTF x .156"......................50-8332.585" Lift Dual Valve Springs36. Valve spring shim, 1984-'99 bt.015" (each)..............................................90-20865 pack ....................................................50-7161.030" (each)..............................................90-20875 pack ....................................................90-219837. Collar, bottom, steel ......................................900-041438. Seal, valve guide, 1984-'99 bt (H-D® #18001-83B) ...............90-200839. Spring, outer .............................................90-205040. Spring, middle ............................................90-204941. Collar, top, steel (each) ...................................90-2051-S4 pack ...................................................90-248642. Valve keeper, 1984-'99 bt (H-D® #18229-83) (each).............90-2094-S8 pack ....................................................50-716643. Valve spring kit, .585" lift Dual1984-'99 bt .............................................90-2277.650" Lift Sidewinder® Valve Springs44. Valve Spring Shim.015" (each).............................................500-0013.030" (each).............................................500-001445. Collar, Bottom, Steel(each) ................................106-569146. Spring, Valve .650".......................................106-568947. Collar, Top, Steel .........................................106-569048. Valve Keeper, 1984-’99 (H-D® #18229-83) (each)...............90-2094-S8 pack ....................................................50-716649. Valve spring kit, .650" lift Sidewinder®1984-’99 ...............................................900-0050$0.25$11.00$49.95$11.00$49.95$19.95$4.70$42.95$10.45$94.95$2.15$7.85$20.95$9.85$17.95$1.00$8.60$1.00$5.30$1.00$5.15$2.20$2.20$6.65$1.00$6.60$1.00$4.85$0.55$1.00$3.75$1.40$6.45$7.95$2.20$8.85$6.65$12.90$46.95$1.95$13.95$109.95$1.15$1.15$4.30$32.95$5.90$1.95$13.95$150.95

1984-1999 BIG TWINS.585" Lift Dual VAlve Springs.650" Lift Sidewinder® VAlve SpringsParts forTwin Cam 96 /103 2007-201242414847Parts forTwin Cam 88 ®1999-20064340394946REPLACEMENTPARTSParts forEvolution ®1984-199938373645441211Parts forSportster ® & Buell ®1986-2012323531191817162728293013476515891014Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric212324RacingProducts12021 22333342625Tools & ShopSuppliesDealer Services& Promo Items2Warranty &Company PolicyTop End Rebuild Gasket Kits For S&S® Engines For Big TwinsS&S Engine Family Year Group Bore Size Part No.MSRPV-Series 1984-’99 41/8" 90-9506 USA TÜV 3 6$79.95All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-111

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSDie-Cast Rocker Cover Replacement PartsFor 1984-‘99 Big Twins & S&S 4-1/8" Bore EnginesParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsREPLACEMENTPARTS1. Screw, socket head 1⁄4"-20 x 3⁄4" (H-D® #4069A) (each) ............50-006712 pack ..................................................50-01442. Washer, flat 1⁄4" (H-D® #6099) (each) ..........................50-701712 pack ..................................................50-70133. Washer, rubber coated 1⁄4" (each) ............................50-70158 pack .................................................50-7015-812 pack .............................................. 50-7015-124. Seal, o-ring (Included in gasket set see #16 below.) ............50-80445. Screw, SH 1⁄4"-20 x 2" (H-D® #25794-36) .......................50-00136. Screw, hex flange head 5⁄16"-18 x 21⁄4" (H-D® #3501) .............50-01237. Support, rocker arm .......................................90-41408. Gasket, rocker housing, 1984-'99 bta. Camside (H-D® #16778-84A, 16800-84A) (each).................90-405810 pack ...............................................90-4062b. Driveside (H-D® #16779-84B, 16800-84A) (each) ................90-405910 pack ...............................................90-4063c. S&S 41/8" Bore (H-D® #16719-99B) (each) .............USA90-4071-S2 pack ..........................................USA90-407110 pack .........................................USA90-40999. Housing, rocker, chrome1984-'99 bt ................................ USA TÜV 1,2 4,590-4088S&S 4 1/8" Bore ...............................USA 3TÜV 1,790-410710. Screw, 1984-'99 bt, SHCS 1⁄4"-20 x 1" (H-D® #4741A) (each).....50-0092-S4 pack ..................................................50-0092P10 pack ..................................................50-0154S&S 4 1/8" Bore, SHCS 5⁄16"-18 x 1" ........................50-0125-S11. Seal, rocker cover (Included in gasket set see #16 below.) .......90-407912. Washer, flat 5⁄16" (each) ...............................USA50-702610 pack .............................................USA50-702813. Screw, SH 5⁄16"-18 x 21⁄4" (H-D® #853A) (each) .................50-0115-S10 pack ..................................................50-015614. Screw, socket head, 1⁄4"-20 x 1" (S&S 41/8" bore only) (H-D® #4741A)each ..................................................50-0092-S4 pack ..................................................50-0092P10 pack ..................................................50-015415. Cover, rocker, chrome .................... USA TÜV 1,2 1,2,4,5,6,790-408916. Gasket Set (N/S)1984-'99 bt .............................................90-4091S&S 41/8" Bore ............................................90-4111$1.00$7.50$1.00$5.50$1.10$4.95$8.45$1.25$1.20$1.50$44.95$3.50$31.95$5.40$48.95$7.25$9.00$65.95$205.95$205.95$1.25$3.55$11.30$1.75$10.00$1.00$4.85$1.10$10.20$1.25$3.55$11.30$131.95$55.95$51.951241015131452267139411Tools & ShopSupplies(N/S) = Not ShownDealer Services& Promo ItemsAll reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.8b8aOEM Cross ReferenceAppendix & IndexWarranty &Company Policy3-112Order toll free 866-244-26738c

1984-1999 BIG TWINSS&S ®Billet Rocker Cover Replacement PartsFor 1984-‘99 Big Twin EnginesParts forTwin Cam 96 /103 2007-20121. Screw, SH - 1/4"-20 x 3/4" (H-D® #4069A) (each) ..................50-006712 pack ..................................................50-01442. Washer, flat - 1/4" (H-D® #6099) (each) .........................50-701712 pack ..................................................50-70133. Washer, flat - 1/4" rubber covered (each) ......................50-70158 pack .................................................50-7015-812 pack .............................................. 50-7015-124. O-ring – 15/8" I.D. x 17/8" O.D. x 1/8" CS Viton ®(Included in gasket set – See #16 below.)5. Rocker cover umbrella valve cover – 1992-’99 big twin(Included in gasket set. See #16 below.)(H-D® #26856-89, 26856-89A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-40306. Bottom rocker gasket – camside – steel (H-D® #16778-84A, 16800-84A)(each) ...................................................90-405810 pack ..................................................90-40627. Bottom rocker gasket – driveside – steel(H-D® #16779-84B, 16779-84D, 16800-84A)each ....................................................90-405910 pack ..................................................90-40638. Rocker cover base – billetChrome .................................................90-4051Natural .................................................90-40569. Screw, SH w/washer – 1/4"-20 x 1" (H-D® #4741A) (each) .......50-0092-S4 pack ..................................................50-0092P10 pack ..................................................50-015410. Rocker cover o-ring gasket – S&S billet rocker cover(Included in gasket set. See #16 below.)11. Washer, flat – 5/16" (each) .............................USA50-702610 pack .............................................USA50-702812. Bolt, rocker support – socket heada. 5/16"-18 x 2-1/4" (left support) (H-D® #853A)each ...............................................50-0115-S10 pack ..................................................50-0156b. 5/16"-18 x 2-1⁄2" (right support) (H-D® #876A)each .................................................50-011810 pack ...............................................50-013113. Rocker cover top – billetChrome .................................................90-405414. Right rocker shaft support – billet ...........................90-405315. Left rocker shaft support – billet ............................90-405216. Rocker cover gasket set – S&S billet rocker cover – (N/S) .......90-404917. Rocker cover hardware kit – (N/S) .........................90-4050A(N/S) = Not Shown$1.00$7.50$1.00$5.50$1.10$4.95$8.45$1.35$3.50$31.95$5.40$48.95$285.95$222.95$1.25$3.55$11.30$1.00$4.8550-0115-S$10.20$1.30$10.70$199.95$53.95$53.95$50.95$29.95812b11145412a112131513109REPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesAll reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.67Dealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-113

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSSuper Stock ® STEALTH Air Cleanerreplacement parts13aParts forTwin Cam 88 ®1999-2006111213d13cParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012REPLACEMENTPARTS1678691013bParts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index14155551743162All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.1871. Cover, Air Cleaner Air StreamChrome ................................................170-0118Black Jack ..............................................170-01222. Cover, Air Cleaner, Domed BobberChrome ................................................170-0120Black Jack ..............................................170-01243. Cover, Air Cleaner, Dished BobberChrome ................................................170-0119Black Jack ..............................................170-01234. Cover Air Cleaner, MuscleChrome ................................................170-0121Black Jack ..............................................170-01255. Air Cleaner Cover Screw, SHCB, 5/16"-18 UNC X .500" ..........500-00516. Screw, SHC, Flanged Button, 1/4-20 UNC x .750" ..............500-00607. Top Plate, Air Filter, Molded, Plastic .........................170-00268. Filter, Air, Tapered,Standard Pleated, Cotton, Stealth Air Cleaner Kit .............170-01261" Taller Pleated, Cotton, Stealth Air Cleaner Kit ..............170-01279. Screw, SHCB, 1/4-20 UNC X .825" ...........................500-005910. Backplate1993-up Stock CV Carb; 2001-up Delphi® EFI (except Throttle by Wire).......................................................170-0021Super E/G, Black, Die Cast, 1993-up bt ......................170-004911. Screw, Backplate Vent, SHCB, 1/2-13 x 11/2", Polished Stainless ...170-004412. Washer, Flat, Nitrile Rubber Coated.520" x .880" x .024" BT 1993-’99 & xl 1991-'06 (each) .........50-705510 pack ..................................................50-7057.380" x .880" x .024" BT 1999-'06 (each) .....................50-705410 pack ..................................................50-705913. Gasket, Backplatea. Throttle by Wire, .0625"Thick, 2008-up bt ................160-0035b. Super E/G ...........................................106-1724c. Stock CV Carb & EFI Throttle Body, Throttle by Wire, Lanyard style, 1991-up xl/bt..............................................................170-0137d. Stock CV Carb & EFI Throttle Body,1991-up xl/bt (except Throttle by Wire)(H-D® #29062-95B) ........................................106-602214. Lanyard, 6" Stainless Steel ................................500-009515. Lynch Pin ..............................................500-008316. Washer, Fender, Chrome Plated ............................500-009417. Spring, Wave Washer, Stainless Steel ........................500-009318. Screw, Hex, Hood-pin, 1/4-20, UNC .........................500-0113$139.95$139.95$94.95$94.95$94.95$94.95$119.95$129.95$9.95$1.95$10.15$39.95$59.95$1.25$44.95$44.95$9.95$1.10$9.95$1.10$9.95$1.35$1.50$13.95$1.05$6.15$5.95$1.35$4.75$4.953-114Order toll free 866-244-2673

1984-1999 BIG TWINSS&S ®Single Bore Tuned Induction Systemreplacement partsParts forTwin Cam 96 /103 2007-20121. Tuned Intake Kit, 2.19" Single BoreNatural ................................................106-4968Wrinkle Black ...........................................106-4969Chrome Plated ..........................................106-49702. Tuned Intake Assembly, 2.19" Single BoreNatural ................................................106-4965Wrinkle Black ...........................................106-4966Chrome Plated ..........................................106-49673. Air Filter, with ClampStainless Cap – Conical – 27/16" I.D. x 4"Red (each) ...............................................17-1020Blue (each) ...............................................17-10234. Gasket, Intake – Adapter Plate2.19" Single Bore Tuned Intake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-10225. Plate, Adapter, 2.19" Single Bore Tuned IntakeChrome Steel ............................................17-10146. FHSC 1/4-20 x 5/8" .........................................50-04333 pack ..................................................50-10717. FHSC 5/16-18 x 5/8" .........................................50-04322 pack ...................................................50-10708. O-Ring, Adapter Plate Bracket35/8" O.D. x 31/2" I.D. 1/16 CS, Viton® ...........................50-04465 pack ...................................................50-10839. Bracket Kit, 2.19" Single Bore Tuned IntakeSuper E/G, S&S V124 - Chromed ...........................106-4973Super E/G, 1984-'99 BT - Chromed .........................106-4974Single VFI, S&S V124 - Chromed ...........................106-4976Single VFI, 1984-'99 BT - Chromed .........................106-4977Stock carb, Delphi® EFI, 1984-'99 BT - Chromed ..............106-4978$129.95$139.95$149.95$239.95$249.95$259.95$52.95$52.95$1.30$38.95$2.35$6.35$4.05$7.40$2.25$10.20$299.95$299.95$299.95$299.95$299.9510. Backplate ScrewScrew, SHC, w/Threadlock, 1/4-20 x 1/2" ......................106-208410 pack .................................................106-210511. Screw, 5/16 -18 x 11/4, BHC, Chrome .........................50-0309-S10 pack ..................................................50-107512. Flat Washer 5/16" x 1/16" (H-D® #6016, 6320, 70907-07) ..............50-703413. Hose, Breather, 1/4" I.D., 90°. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-0178A14. Screw, Breather Fitting, 3/8 -16 x 11/4" ........................50-043615. Washer, Flat, 3/8" x 13/16" x 1/16", Chrome .....................50-7106-S16. Screw, Breather Fitting, 1/2 -13 x 1.25 ........................50-043517. Shim Kita. 5/16" I.D. 1984-'92 BT ...................................17-0314b. 1/2" I.D. 1993-'99 BT ....................................17-046418. Enrichment Device, S&S Super E & G carbs(Use in place of enrichment device on air cleaner backplate). . . . . 11-208419. Gasket, Backplate - E/G/SBEFI .............................106-172410 pack .................................................106-232820. Gasket, S&S SBEFI 58mm .................................106-466221. Gasket, Stock carb/Throttle Body (H-D® #29062-95B) ............106-602222. Hardware Kit, 1984-'99 - (N/S)Stock Carb & S&S Single Bore EFI ............................17-5098S&S Super E or G Carb .....................................17-5099S&S 124 V-Series ........................................500-001623. Canister Purge Fitting Cap (each) ..........................50-8266-S5 pack ...................................................50-106224. Breather Vent Hose .......................................106-4982(N/S) = Not Shown$1.00$6.25$4.55$38.95$0.25$4.55$10.05$2.45$10.05$8.85$14.40$33.95$1.50$13.60$2.95$1.05$83.95$99.95$49.95$3.90$17.75$7.50REPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric1712 15 163RacingProducts2119, 209102423131411 68 657718413Tools & ShopSuppliesDealer Services& Promo Items2Warranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-115

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Air Cleaner Replacement Partsfor stock fuel systems1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-1161. Air cleaner coverChrome .................................................17-0078Black ...................................................17-00752. Element ................................................17-00793. BackplateBT 1966-’89 ............................................106-0907BT 1993-up ..............................................17-00034. Cover screw (H-D® #1305) (each) ..............................50-00723 pack ..................................................50-105210 pack ..................................................50-0094Black (H-D® #902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S3 pack ...................................................50-03105. Screw1999-up BT, EFI Softail® 2001, All 2002 EFI BT, & 2006 Dyna®a. HHC 1/4"-28 x 1-1/4" ....................................50-0077All othersb. HHCS 1/4"-28 x 7/8" .....................................50-00746. Backplate screwZinc Plated (each) ........................................106-208410 pack .................................................106-21057. Shim kita. BT 1966-’89 (Includes 2 each 5⁄16" x .018", 5⁄16" x .030", 5⁄16" x .048", 5⁄16"x .105" and4 each 5⁄16" x .125") ......................................17-0314b. BT 1993-’99 (Includes 2 each 1⁄2" x .018", 1⁄2" x .030", 1⁄2" x .048", 1⁄2" x .105", and4 each 1⁄2" x .125") .......................................17-04648. Replacement shimsBT 1966-’89a. 5⁄16" x .018" (each) .....................................50-703810 pack ...............................................50-7107b. 5⁄16" x .030" (each) .....................................50-703910 pack ................................................50-7070c. 5⁄16" x .048" (each) ................................USA50-704010 pack ..........................................USA50-7068d. 5⁄16" x .105" (each) .....................................50-70415 pack ................................................50-7062e. 5⁄16" x .125" (each) .....................................50-70425 pack ................................................50-7066BT 1993-upf. 1⁄2" x .018" (each) ......................................50-7085g. 1⁄2" x .030" (each) ......................................50-7086h. 1⁄2" x .048" (each) ......................................50-708710 pack ...............................................50-7098i. 1⁄2" x .105" (each) ......................................50-708910 pack ...............................................50-7097j. 1⁄2" x .125" (each) ......................................50-70905 pack ................................................50-7101BT 1999-up, All 2002-up EFI BTk. 5/8" x .025" (each) .....................................50-711310 pack ...............................................50-7110l. 5/8" x .050" (each) .....................................50-711410 pack ...............................................50-7111m. 5/8" x .075" (each) .....................................50-711510 pack ...............................................50-71129. Shim, head vent - .62" I.D. x .80" O.D. x .175"each ....................................................50-71205 pack ..................................................106-295610. O-ringa. (-014),.500" ID x .625" OD,Nitrile (H-D® #11140) (each) .......50-803210 pack ...............................................50-8130b. (-012),.375" ID x .500" OD,Viton® (H-D® #11110) (each) ....... 50-800610 pack ...............................................50-807711. Breather fitting (each) .....................................17-03502 pack ...................................................17-0355Order toll free 866-244-2673$143.95$121.95$16.60$93.95$93.95$1.00$2.25$6.65$3.15$8.60$1.00$0.40$1.00$6.25$8.85$14.40$1.00$4.85$1.00$5.90$1.00$7.50$1.65$7.50$1.60$7.50$0.40$0.55$1.50$13.45$1.50$13.45$2.95$13.45$1.00$5.35$1.00$6.95$1.05$9.65$2.40$11.00$1.00$4.25$1.00$6.05$3.40$6.1512. Crankcase breather vent hosea. BT 1984-’92 ..................................... TÜV 317-0113b. BT 1993-’99 .................................... USA 1,217-033913. Vent hose connector,BT 1984-’92 .............................................50-811114. Vent hose, with angle cut ..................................17-036515. 90° Elbow fitting (each) ...................................50-81105 pack ...................................................50-100516. Hose fitting .............................................50-812117. Flatwasher, 1⁄4" (H-D® #6194, 6245, 6703, 6736, 6228W)each ............................................................50-702110 pack .........................................................50-707418. Backplate plug, 1⁄8" -27 NPT (H-D® #45830-48)each ............................................................50-833110 pack ..................................................50-101519. Plug, press-in clear plastic .................................50-831320. Support bracket locknut - 1⁄4"-28 x 7⁄8"each .................................................... 50-501010 pack ..................................................50-501521. Support bracket screw - 5⁄16"-18 x 11⁄4" .......................50-011022. Lockwasher, 5⁄16" .........................................50-703223. Support bracket, Air cleaner to headBT 1984-'99 .............................................17-031124. Rubber tubing - 1⁄4" x 5⁄8" x 3' (H-D® #63500-68) ................19-0169A25. Wire tie (N/S) ............................................50-800326. Hardware kit, air cleaner mounting (N/S)BT 1984-'99 .............................................17-024427. Washer, flat - 3⁄8" x 7⁄8" x .146"each ....................................................50-705310 pack ..................................................50-707528. Carb support bracket –BT 1999-up & EFI Softail® 2001 .............................17-030829. Shim - 1⁄4" x 3⁄4" x .200" ................................... 50-702430. Screw vent fittinga. BT 1993-’99 ..........................................17-0347b. BT 1999-up ..........................................17-034531. Screw air cleaner backplate ................................17-034632. Spring clamps (N/S) ......................................50-800133. Breather cap screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-033834. Breather screw seala. BT 1993-’99, All 2002 EFI BT - Washer .520 (each) ..........50-705510 pack ...............................................50-7057b. BT 1999-up, All 2002 EFI BT - Washer .380 (each) ...........50-705410 pack ...............................................50-7059FI = fuel injected(N/S) = Not ShownAll reference to H-D® part numbers is for identification purposes only. We in no way areimplying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.CONTINUED ON NEXT PAGE$1.65$6.05$0.65$2.70$9.05$31.95$5.35$1.00$4.25$1.00$4.25$0.25$1.00$4.25$0.45$0.25$26.95$8.95$0.10$20.95$2.95$26.95$6.05$1.65$8.30$8.30$3.85$0.45$7.20$1.10$9.95$1.10$9.95

1984-1999 BIG TWINS175b232722217a & 82017 1918151984-’89 Big Twin(with Butterfly Carburetor) 17-0108Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-200665b17312a13REPLACEMENTPARTSParts forEvolution ®1984-19994 12Parts forSportster ® & Buell ®1986-2012117b & 8Parts forVintage Engines1926-19843310b9281710a175b206141632412b1993-'99 Big Twin(with CV carburetor) (Obsolete) 17-0100Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric412RacingProducts15a272318k-m1134a302834a2029 17 12b14 16361993-’06 Carbureted Big Twin Models,2001 EFI Softail® Models, and 2002-Up All EFI Models(except 2006-Up Dyna®) (Obsolete) 17-0117Tools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company Policy424OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-117

S e ction 3:CONTINUEDParts forTwin Cam 96 /103 2007-2012AIR CLEANER Replacement Partsfor stock fuel systems1984-1999 BIG TWINSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012REPLACEMENTPARTS1993-up (except 2008-up touring models) bt stock CV and delphi ® Single bore efi1. Air cleaner coverChrome ........................................... TÜV 2,717-0378Black ...................................................17-0384Slasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-00042. Element, pleated ........................................106-47223. Backplate1993-2007 BT ..........................................106-09074. Cover screw (H-D® #1305) (each) ..............................50-00723 pack ...................................................50-105210 pack ..................................................50-0094Black (H-D® #902) (each) ..................................50-0310-S3 pack ...................................................50-03105. Backplate screwZinc Plated (each) ........................................106-208410 pack .................................................106-21056. Screw, air cleaner backplate ................................17-03467. Backplate plug 1⁄8"-27 (H-D® #45830-48)each ............................................................50-833110 pack ..................................................50-10158. Gasket, backplate (each) ..................................106-172410 pack .................................................106-23289. Adaptor assembly1993-'99 bt .............................................106-0881$143.95$121.95$143.95$18.15$93.95$1.00$2.25$6.65$3.15$8.60$1.00$6.25$3.85$1.00$4.25$1.50$13.60$54.9510. Hose, vent, breather, formed,.250" x .375" x 1.825", 1993-'07 BT ........................17-0364A11. Clamp, spring, 9/16" .......................................50-800112. Banjo fitting (each) ........................................17-03502 pack ...................................................17-035513. Washer, silicone coated steel1993-up BT, 1/2" (each) .....................................50-705510 pack ..................................................50-70571999-up BT, 1/2" (each) .....................................50-705410 pack ..................................................50-705914. Breather screw,1993-’98 BT ............................................106-08451999-up BT ..............................................17-034815. Replacement shims5⁄8" x .025" (each) .........................................50-711310 pack ..................................................50-71105⁄8" x .050" (each) .........................................50-711410 pack ..................................................50-71115⁄8" x .075" (each) ......................................... 50-711510 pack ..................................................50-711216. Backplate Gasket (H-D® #29062-95B) .........................106-6022$4.60$0.45$3.40$6.15$1.10$9.95$1.10$9.95$20.95$8.95$1.00$5.35$1.00$6.95$1.05$9.65$1.05Parts forVictory®, Off-road& Metric151413121110RacingProducts7Tools & ShopSupplies68916Dealer Services& Promo Items53717-0450Warranty &Company Policy412OEM Cross ReferenceAppendix & Index3-118All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Order toll free 866-244-2673

1984-1999 BIG TWINSParts forTwin Cam 96 /103 2007-2012Replacement parts for S&S air cleaner for Magneti Marelli ® EFI 1995-'01 big twin1. Cover ............................................. TÜV 2,717-03782. Filter ..................................................106-47223. Backplate, Assembly, Air Cleaner, Stock EFI,Magneti Marelli®, 1995-2001 .............................106-46154. Screw, PHIL/OH 1/4-20x1" (H-D® #1305)each ....................................................50-00723 pack ...................................................50-105210 pack ..................................................50-00945. Spacer, 1/2" Hex, Threaded ....................................... N/A6. Stud, Fully Threaded, 1/4-20 x 1.25", Zinc Plated1995-’98 ...............................................106-46751999-’01 ...............................................106-46767. SHCS, 1/4-20 x 3/4" SEMS (each) .............................50-006610 pack ..................................................50-10328. Screw, SHCS,1995-’98, 1/4-20 x 3/4", SEMS (H-D® #4069A)each ....................................................50-006712 pack ..................................................50-01441999-’01, 5/16-18 x 3/4" (H-D® #3275)each ..................................................50-0302-S10 pack ..............................................50-03029. Screw, LSHC 5/16-24, x 1/2" Stainless SteelFront Head .............................................106-202310. Cover, Breather Screw, Front HeadChrome, Aluminum ......................................106-202211. Screw, Backplate Vent, Front Head1995-’98, 1/2-13 ..........................................17-03471999-01, 5/16-18 ..........................................17-0345$143.95$18.15$93.95$1.00$2.25$6.65$1.40$1.40$1.10$11.45$1.00$7.50$1.00$1.00$4.45$14.50$8.30$8.3012. Screw, Backplate, Rear Head, Socket Panhead5/16 - 24 x .360", Zinc, Alloy Steel ............................17-034613. Screw, Breather, +.250" (Rear Head)1995-’98, 1/2 -13 UNC ....................................106-08451999-’01 ................................................17-034814. Washer, glat, Nitrile Rubber Coated, Cold Rolled Steel1995-’98, .520" x .880" x .024"each ....................................................50-705510 pack ..................................................50-70571999-01, .380" x .880" x .024"each ....................................................50-705410 pack ..................................................50-705915. Clamp Spring, 9/16" ........................................50-800116. Hose, Vent Breather,Epichlorohydrin Polymer ............................. USA 1,217-033917. Banjo Fitting (each) .......................................17-03502 pack ...................................................17-035518. Spacer .406" x .975" x .250" (each) ........................50-7140-S19. Bracket, Support, Air Cleaner To HeadNickel Plated ............................................106-128520. Washer, Flat, .281" x .625" x .080", Zinc, Steel(H-D® #6194, 6245, 6703, 6736, 6228W) (each) .....................50-702110 pack ..................................................50-707421. Washer, Lock, .250" (H-D® #7036, 7035) ........................50-701922. Screw, SHCS, 1/4-20 x 11/4" (H-D® #4740A, 3482A) (each) ...........50-000810 pack ..................................................50-0153N/A = No longer available$3.85$20.95$8.95$1.10$9.95$1.10$9.95$0.45$6.05$3.40$6.15$4.95$11.05$1.00$4.25$0.25$1.00$3.20REPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric12 19 1415RacingProducts12585751831321207617221516151711 149 10Tools & ShopSuppliesDealer Services& Promo Items4106-4589Warranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-119

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesREPLACEMENTPARTS1984-1999 BIG TWINSTeardrop Air Cleaner replacement partsfor S&S ® Single Bore EFI1. Air Cleaner CoverSlasher (slotted chrome) ...................................17-0004Chrome ........................................... TÜV 2,717-0378WBlack (includes black screws) .............................17-03842. Element, pleated ........................................106-47223. Backplate SBFFIBT 1999-up ..............................................17-0120S&S 4-1/8" bore engines ....................................17-03804. Screw, oval 1/4-20 x 1(H-D® #1305) (each) ......................50-00723 pack ...................................................50-105210 pack ..................................................50-00945. Backplate screwZinc Plated (each) ........................................106-208410 pack .................................................106-2105Black (H-D® #902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S3 pack ...................................................50-03106. Pipe plug, 1/8, air cleaner backplate (H-D® #45830-48) (each) .......50-833110 pack ..................................................50-10157. Mounting bracket bolt, hex 5/16-18 x 11/4 ......................50-01108. Flat washer, 5/16" x 1/16" (H-D® #6016, 6320, 70907-07) .............50-70349. Shim, .850" x .325" x .400" ..................... USA 3 TÜV 1,750-702710. Shim kit for 41/8" bore .....................................17-0314Individual shims:5/16" x .018" (each) ........................................50-703810 pack ..................................................50-71075/16" x .030" (each) ........................................50-703910 pack ..............................................50-70705/16" x .048" (each) ...................................USA50-704010 pack .............................................USA50-70685/16" x .105" (each) ........................................50-70415 pack ...................................................50-70625/16" x .125" (each) ........................................50-70425 pack ...................................................50-706611. Screw, cable guide & air cleaner backplate10-24 x 1/4"(each) .........................................50-004110 pack ..................................................50-006212. Shims, individual5/8 x 7/8 x .025 (each) .......................................50-711310 pack ..................................................50-71105/8 x 7/8 x .050 (each) .......................................50-711410 pack ..................................................50-71115/8 x 7/8 x .075 (each) .......................................50-711510 pack ..................................................50-7112$143.95$143.95$121.95$18.15$72.95$93.95$1.00$2.25$6.65$1.00$6.25$3.15$8.60$1.00$4.25$0.45$0.25$2.75$8.85$1.00$4.85$1.00$5.90$1.00$7.50$1.65$7.50$1.60$7.50$1.00$3.35$1.00$5.35$1.00$6.95$1.05$9.6513. Breather Hardware for 1999-up BT ..........................17-0455(not included in air cleaner kit)14. Silicone washer, 1/2" ID (each) ...............................50-705510 pack ..................................................50-705715. Silicone washer, 3/8" ID (each) ...............................50-705410 pack ..................................................50-705916. Screw, wide head, 5/16-24 x .36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-034617. Air cleaner hardware kit (N/S)BT 1999-up ..............................................17-0482S&S 4-1/8" bore engines ....................................17-048118. Breather vent fittingBT 1993-'99 .............................................17-034719. Breather fitting (each) .....................................17-03502 pack ...................................................17-035520. Check Valve ......................................... TÜV 250-812221. Hose, Vent Breather, Epichlorohydrin Polymer .................17-033922. Clamp Spring, 9/16" ........................................50-800123. Breather hardware for 41/8" bore. . . . . . . . . . . . . . . . . . . . . . . . TÜV 731-2104(Not included in air cleaner kit)24. Clamp,Spring, .660". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-8076-S25. Hose one ..............................................50-8263-S26. Hose two ..............................................50-8262-S27. Clamp,Spring,.440" .....................................50-8143-S28. Hose,Cut To Size,.1875" x 6",Black,Rubber .................50-8142AS(N/S) = Not Shown$33.95$1.10$9.95$1.10$9.95$3.85$17.15$20.95$8.30$3.40$6.15$6.65$6.05$0.45$19.40$1.00$1.95$11.95$0.45$3.20Warranty &Company PolicyDealer Services& Promo ItemsAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.OEM Cross ReferenceAppendix & Index3-120Order toll free 866-244-2673

1984-1999 BIG TWINSNOTEBreather hardware not included in these air cleaner kits.Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-200619951/2 - '99 Big TwinTeardrop Air Cleaner Kit ......17-0498Slasher Air Cleaner Kit. . . . . . . . .17-049716121415191811222221132219REPLACEMENTPARTSParts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-20121255531618121415Parts forVintage Engines1926-19846Parts forX-Wedge®2007-201242324 2520242624272827Parts forVictory®, Off-road& MetricRacingProductsS&S 4 1/8" Bore EnginesSlasher Air Cleaner Kit ........17-0496127856391110Tools & ShopSuppliesDealer Services& Promo Items56Warranty &Company Policy4OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-121

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINSSuper E & G Air Cleaners Replacement PartsFor 1984-'99 Big TwinsParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-1221. Air cleaner cover –Chrome ........................................... TÜV 2,717-0378Black ...................................................17-0384Slasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-00042. Element, pleated ........................................106-4722Element, pleated carbon ..........................TÜV 1,2,3,717-03753. BackplateBT 1993-’99 ................................USA 1,2TÜV 4,517-0336BT 1984-’92, S&S 41/8" bore ManufacturedPrior to 1-1-03 ...........................................17-038041/8" Bore – ManufacturedAfter 1-1-03 ................................USA 3TÜV 1,6,717-03874. Cover screw (H-D® #1305) (each) ..............................50-00723 pack ...................................................50-105210 pack .........................................................50-0094Black (H-D® #902) ........................................50-0310-S3 pack ..........................................................50-0310TÜV style (each) ................................... TÜV 550-0347-S10 pack ................................................... TÜV 550-03475. Backplate screw, Zinc (each) ...............................106-208410 pack .......................................................106-21056. Fast idle friction washer (each) ..............................50-703510 pack .........................................................50-70587. Fast idle steel washer (each) ................................50-703710 pack .........................................................50-70618. Fast idle nylon washer (each) ...............................50-703610 pack .........................................................50-70609. Fast idle lever .......................... USA 1,2,3 TÜV 1,3,4,5,6,717-032910. Fast idle brass washer (each) ................................50-700710 pack .........................................................50-701011. Fast idle lever screw (one required for current backplate) (each) ..50-004110 Pack .........................................................50-006212. Shim kitBT 1984-’92 .............................................17-0314(Includes two each 5⁄16" x .018", 5⁄16" x .030", 5⁄16" x .048", 5⁄16" x .105",and four each 5⁄16" x .125")BT 1993-’99 .............................................17-0464(Includes two each 1⁄2" x .018", 1⁄2" x .030", 1⁄2" x .048", 1⁄2" x .105",and four each 1⁄2" x .125")13. Shimsa. BT 1984-’92, S&S 41/8" Bore5/16" x .018" (each) .....................................50-703810 pack ...............................................50-71075/16" x .030" (each) .....................................50-703910 pack ......................................................50-70705/16" x .048" (each) ................................USA50-704010 pack ...............................................USA50-70685/16" x .105" (each) .....................................50-70415 pack ................................................50-70625/16" x .125" (each) .....................................50-70425 pack ................................................50-7066b. BT 1993-'995/8" x .025" (each) ......................................50-711310 pack ......................................................50-71105/8" x .050" (each) ......................................50-711410 pack ......................................................50-71115/8" x .075" (each) ......................................50-711510 pack ......................................................50-7112Order toll free 866-244-2673$143.95$121.95$143.95$18.15$47.95$93.95$93.95$93.95$1.00$2.25$6.65$3.15$8.60$1.70$15.60$1.00$6.25$1.00$5.35$1.00$2.65$1.00$2.65$7.70$1.10$10.20$1.00$3.35$8.85$14.40$1.00$4.85$1.00$5.90$1.00$7.50$1.65$7.50$1.60$7.50$1.00$5.35$1.00$6.95$1.05$9.6514. Elbow fitting (each) .......................................50-81105 pack ..........................................................50-100515. Breather fitting (each) .....................................17-03502 pack ..........................................................17-035516. Crankcase breather hosea. BT 1984-’92 ..................................... TÜV 317-0113b. BT 1993-’99 .................................... USA 1,217-033917. Vent hose connector .....................................50-811118. Backplate plug 1/8"-27 (H-D® #45830-48) (each) ....................50-833110 pack .........................................................50-101519. Flatwasher – 5/16" x 1/16" (H-D® #6016, 6320, 70907-07) .............50-703420. Mounting bracket bolt – 5/16"-18 x 11/4"1984-’92, S&S 41/8" Bore ...................................50-011021. Wire tie (N/S) ...........................................50-800322. Hose clamp (N/S) ........................................50-800223. Air cleaner assemblyIncludes: Chrome cover, backplate, filter element, and hardware kit.BT 1984-’92 .............................................17-0399BT 1993-’99 .............................................17-0404BT 1984-’05, 41/8" Bore ....................................17-041624. Mounting hardware package (N/S)Includes all parts needed to install following style air cleaners:BT 1984-’92 .............................................17-0458BT 1993-’99 .............................................17-0436BT 1984-’05, 41/8" Bore ....................................17-046025. Screw vent fitting, BT 1993-’99 .............................17-034726. Screw, air cleaner to head ..................................17-034627. Washer, .520" silicone coated steel, BT 1993-’99 (each) .........50-705510 pack ..................................................50-705728. Shim, .850" x .325" x .400"S&S 41/8" Bore ................................. USA 3 TÜV 1,750-702729. Spring clamps (N/S) ......................................50-800130. Thread insert 1/2"-13 to 5/16" -18 (N/S) (Used on 1992 big twins) . 50-815131. Breather conversion kit BT (N/S) ............................17-0486Convert early S&S air cleaners for 1993-’99 BT with o-ring breather fittings tonew style breather hardware.(N/S)= Not Shown$9.05$31.95$3.40$6.15$1.65$6.05$0.65$1.00$4.25$0.25$0.45$0.10$1.15$239.95$239.95$239.95$40.95$49.95$23.95$8.30$3.85$1.10$9.95$2.75$0.45$5.50$32.95All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.

1984-1999 BIG TWINS1984-’92 Big Twin ....... 17-0399201912587639108181718111516aREPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999412Parts forSportster ® & Buell ®1986-20121984-'05 Big Twin41/8" Bore ................... 17-0416201913a2891086 7 831818511Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric241RacingProducts1993-’99 Big Twin . ...... 17-04042613b252767 8915108181116bTools & ShopSuppliesDealer Services& Promo Items25318Warranty &Company Policy41OEM Cross ReferenceAppendix & IndexVisit us at www.sscycle.com3-123

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-124Order toll free 866-244-26731984-1999 BIG TWINSTÜV Approved Super E & G Air Cleanerreplacement parts1. Air cleaner coverChrome ........................................... TÜV 2,717-03782. Element, pleated carbon – TÜV ....................TÜV 1,2,3,717-03753. BackplateTÜV 1984-'99 – 35/8" and 4" Bore ...........................17-0388TÜV S&S – 41/8" Bore ............................... TÜV 1,717-03954. Cover screw, TÜV style (each) ........................ TÜV 550-0347-S10 pack ............................................. TÜV 550-03475. Backplate screwZinc Plated (each) ........................................106-208410 pack .................................................106-2105Black (H-D® #902) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0310-S3 pack ...................................................50-03106. Fast idle friction washer (each) ..............................50-703510 pack ..................................................50-70587. Fast idle steel washer (each) ................................50-703710 pack ..................................................50-70618. Fast idle nylon washer (each) ...............................50-703610 pack ..................................................50-70609. Fast idle lever .......................... USA 1,2,3 TÜV 1,3,4,5,6,717-032910. Fast idle brass washer (each) ...............................50-700710 pack ..................................................50-701011. Fast idle lever screw (each) .................................50-004110 Pack ..................................................50-006212. Shimsa. S&S 41/8" Bore5/16" x .018" (each) .....................................50-703810 pack ...............................................50-71075/16" x .030" (each) .....................................50-703910 pack ...............................................50-70705/16" x .048" (each) ................................USA50-704010 pack ..........................................USA50-7068b. 1984-’99 35/8" & 4" bore TÜV5⁄8" x .025" (each) .....................................50-711310 pack ...............................................50-71105/8" x .050" (each) ......................................50-711410 pack ...............................................50-71115/8" x .075" (each) ......................................50-711510 pack ...............................................50-711213. Breather fitting (each) .....................................17-03502 pack ...................................................17-035514. Crankcase breather hoseTÜV 1984-up ...................................... USA 1,217-033915. Backplate plug 1⁄8"-27 (H-D® #45830-48)each ....................................................50-833110 pack ..................................................50-101516. Flatwasher – 5⁄16" x 1⁄16" (H-D® #6016, 6320, 70907-07) .............50-703417. Mounting bracket bolt – S&S 41/8" Bore5⁄16"-18 x 11⁄4" ............................................50-011018. Screw vent fitting – BT 1993-’99 ...........................17-034719. Screw, air cleaner to head ..................................17-034620. Washer, silicone coated steel .520" –BT 1993-’99 (each) .......................................50-705510 pack ..................................................50-705721. Plate, air cleaner noise reducer ....................... TÜV 1,2,517-038922. Rubber isolator mounts (each) ......................TÜV 550-8510-S3 pack .............................................. TÜV 550-851123. Shim, spacers, 1⁄2" OD x 1⁄4" ID x .080" (each) ...................50-7971-S3 pack ...................................................50-797024. Shim, .850" x .325" x .400" – S&S 41/8" Bore............................................. USA 3 TÜV 1,750-702725. Spring clamp ............................................50-800126. Restrictor Plate ...........................................16-0489$143.95$47.95$93.95$93.95$1.70$15.60$1.00$6.25$3.15$8.60$1.00$5.35$1.00$2.65$1.00$2.65$7.70$1.10$10.20$1.00$3.35$1.00$4.85$1.00$5.90$1.00$7.50$1.00$5.35$1.00$6.95$1.05$9.65$3.40$6.15$6.05$1.00$4.25$0.25$0.45$8.30$3.85$1.10$9.95$45.95$6.90$18.80$1.80$4.85$2.75$0.45$22.9544221119117162312b22 23 5242322521187 8612a132020109 81596 7 8 151083151984-’99 Big Twin TüV3 5 / 8" and 4" Bore ........ 17-0430151984-’99 Big Twin TüV4 1 / 8" Bore .................. 17-0431All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.25141125261126

1984-1999 BIG TWINSS&S ®California ApprovedAir Cleaner replacement partsfor S&S Super E or G Carbs1. Cover, air cleaner teardrop, chrome .................... TÜV 2,717-03782. Screw, phil/oval head 1/4 - 20 x 1 (H-D® #1305) (each) ............50-00723 pack ...................................................50-105210 pack ..................................................50-00943. Filter, air, sealed air cleaner ................................106-14514. O-ring, 7.613" x 7.753" x .070" Viton® ......................106-23175. Bracket Kit, head to backplatea. V96, V100, V113 .....................................106-5209Includes:Bracket, V96, V100, V113 ...............................17-0308Washer, Flat,.281" x .625" x .080",Zinc, Steel(H-D® #6194, 6245, 6703, 6736, 6228W) (each) ..................50-702110 pack ...............................................50-7074Shim, .625" x .880" x .050", Stainless Steel (each) ...........50-711410 pack ...............................................50-7111Nut, Lock, HH, Gr5, 1/4-20 .................................... N/Ab. V111, V117, V124 ....................................106-5210Includes:Bracket, V111, V117, V124 ..............................17-0311Washer,Flat, .281" x .625" x .080", Zinc, Steel(H-D® #6194, 6245, 6703, 6736, 6228W) (each) ..................50-702110 pack ...............................................50-7074Shim, .325" x 1" x .048", Stainless Steel ...................50-704010 pack ...............................................50-7068Shim,.325" x 1" x .105",Stainless Steel ....................50-70415 pack ................................................50-7062Nut, Lock, HH, Gr5, 1/4-20 .................................... N/A6. Backplate Assembly (Backplate assembly includes #7-22) .....106-14507. Valve assembly, backplate, sealed air cleaner ....................... N/A242120252311891014$143.95$1.00$2.25$6.65$55.95$16.60$9.95$6.05$1.00$4.25$1.00$6.95$89.95$26.95$1.00$4.25$1.00$7.50$1.65$7.50$424.952268. Pin, guide, stainless (each) .................................17-00863 pack ..................................................106-26419. Spring, 5.2 lb/in .24" OD x .208" ID x .25 stainless (each) .........50-04896 pack ..................................................106-263310. Washer, flat with .18" step .192" x.500" x .030" (each) .........106-57723 pack ..................................................106-262811. Screw, FHSC, 1/4-20 x 3⁄4" zinc (each) .........................50-049110 pack .................................................106-231812. Screw, FHSC 5-40 x 3/8" stainless (each) ......................106-109810 pack .................................................106-263613. Screw, SHS set cup point, 8-32 x 1⁄4" stainless (each) ...........106-164810 pack .................................................106-263114. Housing, solenoid, aluminum ................................... N/A15. Retaining ring, external E-type 3/32 shaft stainless .............106-339116. Solenoid assembly, pull dual coil 12v .......................106-339417. Pin, dowel, grooved .094" x 1" stainless .....................106-327518. Connector, kit, style DTM, 3-position male ...................106-259519. Connector, kit, style DTM, 3-position female .................106-274220. Screw, FHSC, 8-32 x 1/2", stainless (H-D® #1601) (each) .........50-0353-S10 pack .................................................106-345621. Plug, SH pipe, 1/8-27, NPT, zinc (H-D® #45830-48) (each) ...........50-833110 pack ..................................................50-101522. Stand-off .................................................... N/A23. Enrichment device ........................................11-208424. Gasket, backplate (each) ..................................106-172410 pack .................................................106-232825. Cord grip ...............................................106-274811N/A = No longer available7124$9.15$24.95$8.25$44.95$4.75$12.90$1.00$8.95$1.00$8.40$1.30$11.80$1.05$203.95$3.50$13.40$14.40$1.00$4.00$1.00$4.25$33.95$1.50$13.60$11.05All reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSupplies1917151331Dealer Services& Promo Items18165aWarranty &Company Policy5bVisit us at www.sscycle.com2OEM Cross ReferenceAppendix & Index3-125

S e ction 3:S&S®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & IndexREPLACEMENTPARTS3-126Order toll free 866-244-26731984-1999 BIG TWINSSuper E & G Carburetor Replacement Parts1. Carb body assembly17⁄8" Super E ................................................11-238121⁄16" Super G ................................................11-23912. Throttle shaft17⁄8" Super E – Includes two plate screws .......................11-238321⁄16" Super G – Includes two plate screws ......................11-24833. Throttle plate screw (H-D® #11-2045)- (two required) (each) ........50-0055-S10 pack .....................................................50-00644. Throttle plate17⁄8" Super E ................................................11-205521⁄16" Super G ................................................11-23555. Throttle return spring (each) ...................................11-23825 Pack ......................................................11-35026. Throttle spool ...............................................11-23857. Throttle shaft lock washer (two required) .........................50-703110 pack .....................................................50-70738. Throttle shaft nut (two required) (each). . . . . . . . . . . . . . . . . . . . . . . . . . . 11-23505 pack ......................................................11-23639. Throttle shaft nylon washer (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-705010 pack .....................................................50-707210. Pump actuator lever ..........................................11-237611. Actuator spring (each) ......................................11-2375-S5 pack ......................................................11-350112. Pump actuator arm ..........................................11-237713. Idle mixture screwa. Idle mixture screw, brass (each) .............................11-23545 pack ...................................................11-2378b. Idle mixture screw onlyeach ................................................110-00035 pack ...............................................110-0069Idle mixture screw w/ 500-0036 o-ring)each ...................................................110-00685 pack ..................................................110-006914. Idle mixture screw spring (each) ...............................11-205210 Pack .....................................................11-206015. Idle speed screw (each) .......................................50-003810 Pack .....................................................50-015016. Pump adjustment screw (each) ................................50-003910 Pack .....................................................50-014617. Idle speed/pump adjuster spring (each) .........................11-204810 pack .....................................................11-205318. Plunger nut (each) ...........................................11-23445 Pack ......................................................11-237219. Plunger spring (each) .........................................11-234010 Pack .....................................................11-235920. Fast idle plunger ............................................11-234321. Cable guide assemblyUse with butterfly style cables .................................11-2339Use with constant velocity style cables ..........................11-233822. Cable clamp/float pin screw (each) .............................50-004110 Pack .....................................................50-006223. O-ring17⁄8" Super E (each) ...........................................50-801610 Pack .....................................................50-809421⁄16" Super G (each) ..........................................50-801510 pack .....................................................50-809324. Bellows seal (each) ...........................................11-22665 Pack ......................................................11-227925. Bowl vent plug (each) ........................................50-010510 pack .....................................................50-015126. Main discharge tube .........................................11-208527. Main jet – See Chart on pg 3-7428. Intermediate Jets – See Chart on pg 3-74Series #94 fits all Super 17⁄8", 21/16", 21⁄4" gas carburetors.29. Bowl gasket (each) ...........................................11-238610 pack .....................................................11-2387$228.95$228.95$21.05$19.95$1.00$7.50$9.95$14.40$1.35$6.05$16.05$1.00$3.20$1.35$6.05$1.00$2.65$6.65$1.35$6.05$2.75$8.35$37.95$9.95$49.95$10.95$49.95$1.00$6.45$1.00$4.25$1.00$4.25$1.00$5.90$2.55$11.65$1.05$9.35$11.65$11.15$11.65$1.00$3.35$1.00$8.85$1.00$8.30$3.65$16.60$1.00$3.20$10.50$2.65$23.9530. Float .......................................................11-218731. Float pin (each) ..............................................11-23695 Pack ......................................................11-237032. Bowl screw10-24 x 3⁄4" - Three required (each) ..............................50-003410 Pack .....................................................50-006310-24 x 23⁄8" - One required (each). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-004010 Pack .....................................................50-006133. Carb bowl (only) .............................................11-2388Carb bowl complete assembly ................................11-2388P34. Bowl plug (each) .............................................11-20905 pack ......................................................11-209235. Seat o-ring*(required with part #11-2465 & #11-2466 only when replaces 360°style fuel inlet.)each ........................................................50-800910 pack .....................................................50-809536. Needle17⁄8" Super E & 21⁄16" Super G ..................................11-2195Racing only .................................................11-219737. Seat - Includes O-ring #35(Replaces obsolete seats 11-2347 and 11-2348)a. 17⁄8" E & 21⁄16" G (Uses part #11-2195 needle) ..................11-2465b. Racing only (Uses part #11-2197 needle) ......................11-2466c. Racing only -threaded fuel inlet (6AN .157" ID)(Uses part #11-2195 needle) .................................11-2395d. Racing only -threaded fuel inlet – (6AN .235" ID)(Uses part #11-2197 needle) .................................11-2396e. Permeation Compliant fuel inlet seat Super E or G.(Uses part #11-2195 needle) ................................106-201138. Ejector nozzle o-ring (each) ...................................50-801110 Pack .....................................................50-809639. Pump pushrod (each).........................................11-23735 Pack ......................................................11-239340. Ball check - (two required) (each) ...............................50-809010 pack .....................................................50-812541. Ball check spring (each) .......................................11-23745 Pack ......................................................11-239242. Pump cap o-ring - (two required) (each) .........................50-801210 Pack .....................................................50-810043. Pump cap assembly ..........................................11-238944. Overflow hose per 24" (H-D® #27369-76) (each) .................19-0262-S10 Pack .....................................................19-026345. Pump cap screw 8-32 - (two required) (each) .....................50-004210 Pack .....................................................50-009846. Diaphram spring (each) .......................................11-227510 pack .....................................................11-227847. Diaphragm .................................................11-228248. Gasket, backplate (each) .....................................106-172410 pack .................................................106-232849. Enrichment device (Use with air horn only). .......................11-208450. Fuel line With 90° bend* 19"a. Fuel line With 90° bend* 19"(Use with part #11-2465 or #11-2466)USA USA 1,2,3TÜV 1,2,3,4,5,6,7 ...............................19-0475Ab. Permeation Compliant straight, 311" x .563" x 17.5"(Use with part #106-2011 , 90° seat) .........................190-000151. Fuel line insulator – 12" USA TÜV 1,2,3 1,2,3,6,7 ...................19-017252. Spacer, Kit, w/ O-ring17/8" x 1" ...................................................16-0057*21/16" x 1" ..................................................16-0357*21/4" x 1" ..................................................16-0157** Use with 1" Spacer Block ....................................16-005853. Insulator Block,Manifold,Super E,w/ O-ring17/8" x 1/4" ...................................................16-049117/8" x 3/8" ...................................................16-049721/16" x 1/4" ..................................................16-049221/16" x 3/8" ..................................................16-049821/4" x 1/4" ...................................................16-0499$19.40$1.35$6.05$1.35$12.15$1.00$7.70$70.95$156.95$2.30$10.50$1.20$11.05$11.65$47.95$11.65$11.75$29.95$29.95$22.95$1.00$7.70$4.85$21.95$1.00$4.40$1.85$8.30$1.05$9.35$23.95$4.85$21.95$1.00$4.40$1.00$6.65$13.80$1.50$13.60$33.95$5.50$5.75$10.50$37.95$58.95$53.95$94.95$20.95$20.95$20.95$20.95$26.95

1984-1999 BIG TWINS221887651513b 13a 357217192014592160166117235354Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006491924452REPLACEMENTPARTSParts forEvolution ®1984-1999482527262810111278Parts forSportster ® & Buell ®1986-201255362229Parts forVintage Engines1926-198430 383139Parts forX-Wedge®2007-201237a-d5835335641 4042474643Parts forVictory®, Off-road& Metric5150a37e3235344532RacingProducts5850b44Tools & ShopSupplies54. Screw1" x 3⁄8"-16 (each) ...........................................50-016110 pack .....................................................50-018611⁄4" x 3⁄8"-16 (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-016210 pack .....................................................50-017713⁄8" x 3⁄8"-16 (each) ..........................................50-01635 pack ......................................................50-01782" x 3⁄8"-16 (each) ............................................50-01645 pack ......................................................50-018521⁄4" x 3⁄8"-16 (each) ..........................................50-01655 pack ......................................................50-018021⁄2" x 3⁄8"-16 (each) ..........................................50-016611⁄4" x 1⁄4"-20 (each) .........................................50-000810 pack .....................................................50-015311⁄2" x 1⁄4"-20 (H-D® #4718A) ...................................50-007921⁄4" x 1⁄4"-20 (H-D® #4717A) ...................................50-0078$1.05$9.65$1.00$8.05$2.00$9.10$2.60$11.80$3.10$14.00$1.55$1.00$3.20$0.40$0.6555. Tube,Fast Idle Pick-Up,Super E/G,.125" x 2.350",Brass ................0381F56. Tube,Ejector Nozzle,Super E/G,Flared,Brass .....................106-612457. O-ring, 3mm x 5mm x 1mm (each) ...........................500-003610 pack ....................................................500-014858. Clamp, 5/8" - 7/8" ..............................................50-800259. Hose, Fitting straight, .040" ...................................16-013460. VOES Fitting Cap .............................................50-837261. VOES/Oil Return Hose ........................................19-0395*360° banjo style fuel inlet fitting used on early S&S E&G carbs is no longer available.Replace with one of the inlet/seat fittings listed under #37 on this page. We highlyrecommend inlet/seat #106-2011.Carburetor Rebuild KitsSee page 3-74.$4.10$8.50$1.00$6.35$1.15$2.00$1.20$2.30Visit us at www.sscycle.comDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-127

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsREPLACEMENTPARTSsingle bore EFI Throttle Bodyand Related Replacement parts1. Throttle body52mm 1995-'99 .........................................16-510158mm 1995-'99 ........................................106-39542. Cap, canister purge (each) ................................50-8266-S5 pack ....................................................50-10623. Manifold (See page 3-789)4. Cap, rubber, manifold, fitting . ......................... TÜV 250-83725. Throttle cable guide packet with hardware ...................55-50846. Screw, cable guide & air cleaner backplate (each) ..............50-004110 pack ...................................................50-00627. O-ring, throttle body to manifold .........................50-7967-S8. Intake air temperature sensor packet with hardware(H-D® #27270-95) ..........................................55-50419. Gasket, IAT ............................................16-5009-S10. Screw, M3, IAT .........................................50-0357-S11. Idle air control motor SS EFI packet with hardware - 1995-'99(H-D® #27628-01, 27628-01A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-508512. O-ring, IAC ............................................50-8149-S13. Screw, 10-24, IAC, 1995-'99each .............................................50-0356-S10 pack ...................................................50-106014. Fuel rail kit1995-'99 (Fuel inlet tube included) (N/S) ....................16-520715. Screw, rail, 1995-'99 (each) .................................50-003910 pack ...................................................50-014616. Fuel injector1 pack ...................................................55-5052A2 pack ....................................................55-505217. O-ring, injector top, black ................................50-8264-S291984-1999 BIG TWINS$332.95$251.95$3.90$17.75$1.20$19.40$1.00$3.35$0.45$14.50$3.00$0.55$85.95$0.70$1.00$5.35$171.95$1.00$4.25$98.95$179.95$1.8518. O-ring, injector bottom, orange ...........................50-8265-S19. Throttle position sensor VFI packet with hardware,1995-'99(H-D® #27271-95) ..........................................55-505820. Screw, TP sensor & fuel rail (each) .........................50-0358-S10 pack ...................................................50-105621. Washer, TP sensor (each) .................................50-7145-S10 pack ...................................................50-105722. MAP sensor hole plug (H-D® #32424-98, 32416-10, 32417-10) .......55-505723. Screw, throttle body to manifold (each) ..................50-0359-S10 pack ...................................................50-106324. Washer, lock, .200" x .334" x .047", Stainless SteelThrottle body to manifold ..................................50-700025. Gasket, backplate52mm (each) ............................................106-172410 pack .................................................106-232858mm (each) ............................................106-466226. Harness, injector adapter kit, 1995-'99 .......................55-507427. Pressure regulator, 1995-'99 ...............................16-529728. Screw, pressure regulator, 6-32 x 3/16", 1995-'99 .............50-0279-S29. Clamps, Hose, 1/2" diameter, smooth, 1995-'99 .....50-8352106-129930. Plug, assembly, MAP sensor hole, 1995-'99 (N/S) .............50-835031. O-ring, MAP plug, 1995-'99 (N/S) (each) ...................50-8133-S10 pack ..................................................50-110114(N/S)= Not Shown152617161865$1.70$40.95$1.00$6.95$1.25$11.30$49.95$1.00$4.25$0.25$1.50$13.60$2.95$11.15$39.70$0.65$2.00$8.95$1.00$6.452822Tools & ShopSupplies23242741311Dealer Services& Promo Items712Warranty &Company PolicyOEM Cross ReferenceAppendix & IndexAll reference to H-D® part numbers is for identification purposes only. We in no wayare implying that any of S&S® Cycle’s products are original equipment parts or thatthey are equivalent to the corresponding H-D part number shown.20 21 3810921253-128Order toll free 866-244-267319

1984-1999 BIG TWINSS&S ®Transmission CaseS Replacement Partsfor 1986-'99 Softail ® Models1. Transmission case assembly, 5-speed, rigid mount1986-’99 Harley-Davidson® Softail® ...................USA56-10442. Case only ..................................................... N/A3. Screw, socket buttonhead, 1⁄4"-20 x 1⁄2" ......................50-00654. Set-screw, sockethead, 1⁄2"-20 x 1⁄2"(H-D® #3784) .........................................USA50-02035. Nut, hex head, 7⁄16"-14 (H-D® #7515) (each) ................USA50-504410 pack ...........................................USA106-31736. Pin, dowel, .308" diameter x .70" (H-D® #375)..................50-80297. Stud, 3⁄8"-24, 7⁄16"-14 x 1.300" (H-D® #11733A)............. USA50-80848. Pin, dowel, 5⁄16" diameter x 1" (H-D® #337) ...............USA50-81719. Pin, roll, 3⁄8" x .300" (H-D® #609) ........................USA50-817310. Screw, shift lever adjustment(H-D® #33119-79B) ....................................USA56-100211. Cover, speedo sensor hole ......................USA TÜV 1,756-106112. Gasket, speedo sensor hole cover ............................56-106213. Guide, shifter shaft, 5-speed rigid mount1986-’99 BT (H-D® #33114-79) ...............................56-106714. Ring, internal retaining, 3.734" O.D. x .109" tru-arc(H-D® #11161) ........................................USA50-805115. Seal, oil - 1984-’99 BT (H-D® #12045) ....................USA56-106416. Bearing, transmission output shaft, 1984-’99 BT(H-D® #8996A) ........................................USA56-128017. Bearing, transmission countershaft (H-D® #8977)................56-3031$428.95$0.45$2.75$1.00$5.50$1.65$3.85$1.65$1.65$22.95$1.65$4.85$6.05$6.65$5.00$55.95$19.4018. Seal, oil (H-D® #12067B) ...............................USA56-303319. Door assembly, transmission access, 5-speed1986-’99 BT .......................................USA56-102720. Capscrew, sockethead 1⁄4"-20 x 11⁄4" (H-D® #4740A, 3482A)each ...............................................USA50-0008USA10 pack ............................................. 50-0153USA21. Capscrew, SH 5⁄16"-18 x 11⁄4" (H-D® #3210A) ............... 50-0121USA22. Washer, flat - 1⁄4" x 7⁄16" x 1⁄16" (H-D® #6099) (each).......... 50-701712 pack .............................................USA50-701323. Washer, flat - 5⁄16" x .545" x.042" (each) .................USA50-702610 pack .............................................USA50-702824. Ring, internal retaining, 2.072" O.D. x .062"Tru-Arc (H-D® #35021-89)............................... USA50-805325. Pin, roll - 5⁄16" x 3⁄4" (H-D® #634) (each) ...................USA50-817510 pack ...........................................USA106-317526. Plug, magnetic - 1⁄8" -27(H-D® #739A) ....................USA50-833427. Door, transmission access (H-D® #35258-87C)Only 5-speed rigid mount 1986-’99 BT .................USA56-102528. Gasket, transmission access door(H-D® #35653-98A, 35652-79B). . . . . . . . . . . . . . . . . . . . . . . . . . . .USA56-102629. Bearing, transmission access door (H-D® #8998) ...........USA56-302630. O-ring, Quad Seal (H-D® #11165) .............................50-8045$10.50$228.95$1.00$3.20$0.55$1.00$5.50$1.00$4.85$1.65$1.00$6.45$4.25$199.95$2.20$20.95$2.20REPLACEMENTPARTSParts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-198420922212292324299631211Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& Metric212319242926272825810 45RacingProductsTools & ShopSupplies1713151716141830Dealer Services& Promo ItemsWarranty &Company PolicyAll reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S® Cycle’s products are original equipment parts or that they areequivalent to the corresponding H-D part number shown.Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-129

S e ction 3:S&S ®Parts forTwin Cam 96 /103 2007-20121984-1999 BIG TWINS6-Speed Transmissions And CassettesReplacement PartsParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984REPLACEMENTPARTS1. Trap door, S&S 6-speed transmission2000-'06 Harley-Davidson® Softail® and 1991-'06 FLT models ..56-12211991-'05 Dyna®, 1991-'99 Softail, and 1991-up FXR models ....56-12532. Kit, gaskets and seals -1991-'06 Softail (S&S complete transmission) ..56-12263. Hardware kit, 6-speed transmission .............................. N/A4. Kit, ball and ramp, 6-speed transmission 18° .................56-12285. Kit, throwout bearing .....................................56-12296. Kit, speed sensor hole sensor ...............................56-12307. Kit, bearings, thrust washers, and retaining clips ...............56-12318. Mainshaft nut, jam hex nylon, 3⁄4-16, UNF-2B ...............56-1278-S9. Kit, shift pawl, 6-speed transmission ........................56-1225a. Sleeve, Shaft ........................................56-0001-S10. Shift fork, 5-6 ............................................56-127511. Shift fork, 1-2 ............................................56-127612. Shift fork, 3-4 ............................................56-127713. Shaft, shift rail ...........................................56-127414. Drum, shift ..............................................56-127315. Nut, hex 11⁄2-24 UNS-2B LH ................................56-300316. Sprocket, 34 tooth ............................................. N/A17. Hardware, kit sprocket .......................................... N/A18. Spacer, sprocket ..........................................56-129319. Ring, retaining beveled internal 3.346 .......................50-8469$277.95$277.95$74.95$119.95$27.95$11.30$221.95$5.80$221.95$10.35$144.95$144.95$148.95$22.95$245.95$16.00$22.95$11.6520. Cover, top - S&S complete transmission and cassette applicationsDie cast – 1991-’99 Softail® and 1991-'00 FLT modelsS&S or stock transmission case (H-D® #34464-86A, 34468-86B, 34541-00, 34468-98A)........................................................56-5115Billet – 1999-'05 Dyna® models ................................ N/A21. Switch, neutral ...........................................56-511322. Shaft, counter, S&S 6-speed, with integral main gear ...........56-511423. Gear, fifth, countershaft, S&S 6-speed. . . . . . . . . . . . . . . . . . . . . . . . 56-511624. Assembly, carrier, drum, LH ................................56-129425. Gear, second, countershaft, S&S 6-speed .....................56-511726. Gear, first, countershaft, S&S 6-speed ........................56-511827. Gear, third/fourth, countershaft, S&S 6-speed .................56-511928. Nut, bearing retainer, trap door, 115⁄16 - 20 UN-2B ..............50-847729. Collar, shift ..............................................56-514930. Assembly, carrier, drum, RH ................................56-129531. Sleeve, shift collar ......................................56-0010-S-32. Spacer, thrust, mainshaft, S&S 6-speed ......................56-130233. Gear, fourth, main, S&S 6-speed ............................56-512634. Gear, third, mainshaft, S&S 6-speed .........................56-512735. Mainshaft with first gear S&S 6-speed .......................56-512836. Gear, second, mainshaft, S&S 6-speed .......................56-512937. Gear, fifth, mainshaft, S&S 6-speed ..........................56-5131$134.95$23.95$153.95$52.95$82.95$85.95$86.95$94.95$33.95$91.95$188.95$34.95$27.95$81.95$87.95$293.95$54.95$83.95Parts forX-Wedge®2007-2012483Parts forVictory®, Off-road& MetricRacingProducts2120Tools & ShopSupplies42171549162 & 4333Dealer Services& Promo Items318 279 2 241430Warranty &Company Policy197 & 46OEM Cross ReferenceAppendix & Index3-130Order toll free 866-244-267339

1984-1999 BIG TWINSParts forTwin Cam 96 /103 2007-201238. Gear, main drive (with bearings and seal) S&S 6-speed .........56-512339. Case, transmission, S&S 6-speed – 1991-'99 Harley-Davidson® Softail®Natural .................................................56-1125Black ........................................................ N/aPolished ................................................56-112740. Cover, side, S&S 6-speed transmissionMechanically actuated ...................................106-4035Hydraulically actuated ....................................106-388541. Assembly, dipstick (H-D® #37071-87, 37075-87) ..................56-5132USA42. S&S inner primary bearing race- optional (N/S) ......... 56-508943. Gasket, top coverSoftail, FLT (H-D® #34904-86D)..............................56-5107-S1999-'05 Dyna® ..........................................56-12569$184.95$376.95$665.95$221.95$277.95$29.95$51.95$11.40$11.4044. Gasket, trap door (each) ..................................56-5108-S10 pack ..................................................56-510845. Gasket, side cover (H-D® #35652-76B, 36801-87C) (each) ..........56-5111-S10 pack .........................................................56-511146. Bearing, main drive gear ...................................56-128147. Spacer kit, oil filter – Optional for FLT only (N/S) ..............56-129248. Hardware kit, 1991-'98 ...................................106-085049. Gasket kit, 1991-'98 Dyna ................................106-088250. Bearing, Ball, S&S 6 speed, 20mm x 47mm x 14mm ..........56-1282-S(N/S)= Not ShownN/A = No longer available$11.00$99.95$5.80$52.95$57.95$109.95$24.95$33.95$17.65REPLACEMENTPARTSParts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-20129a22Parts forVintage Engines1926-198410112325Parts forX-Wedge®2007-2012382 & 44112313731292627Parts forVictory®, Off-road& Metric296231373637 & 50 28854 2 & 4541RacingProductsTools & ShopSupplies35403Dealer Services& Promo Items734312933Warranty &Company Policy32Visit us at www.sscycle.comOEM Cross ReferenceAppendix & Index3-131

S e ction 3:S&S®Parts forTwin Cam 96 /103 2007-2012Parts forTwin Cam 88 ®1999-2006Parts forEvolution ®1984-1999Parts forSportster ® & Buell ®1986-2012Parts forVintage Engines1926-1984REPLACEMENTPARTS1984-1999 BIG TWINSCHROME PLATED BILLET TRANSMISSION SIDE COVERReplacement Parts1. Hydraulic Clutch Side Cover (Chrome Billet) ....................106-3885 $277.95Cable Actuated (Chrome Billet) ...............................106-4035 $221.952. Gasket Side Cover (H-D® #35652-76B, 36801-87C) (each) ............56-5111-S $5.8010 pack ......................................................56-5111 $52.953. Dipstick Assembly (H-D® #37071-87, 37075-87) .....................56-5132 $29.954. Piston, Hydraulic Clutch (Billet) ...............................56-1303 $23.955. O-ring, 1 1/4 ID x 1/8 CS, Buna-N 70 (each)......................50-8283-S$1.3010 pack ......................................................50-1099 $11.956. O-ring, 1 1/4 ID x 1/8 CS, Viton ................................50-8282-S $1.0510 pack .........................................................50-1094 $15.307. Banjo Bolt 3/8-24 x 3/4 ......................................50-0426-S $4.408. Adapter, Hydraulic Clutch Line ................................56-5198 $18.259. Crush Washer, Copper .400 ID x .590 OD x .050 ................50-0423-S$0.3510. Valve, Bleed Fitting, 1/4-28 ..................................50-0498 $6.6510 pack .........................................................50-0500 $1.0011. Washer, Flat .260 x .420 x .06 Chrome (H-D® #6099) .............50-7017 $1.0012 pack .........................................................50-7013 $5.5012. Screw, Cap Hex SH 1/4-20 UNC x 1.75 Zinc (H-D® #891, 3480A, 4810).50-0010-S $1.4013. Screw, Cap Hex SH 1/4-20 UNC x 2.75 Zinc .....................50-0459$1.85131211131210 11112111191112 1161578432Parts forX-Wedge®2007-2012Parts forVictory®, Off-road& MetricRacingProductsTools & ShopSuppliesDealer Services& Promo ItemsWarranty &Company PolicyOEM Cross ReferenceAppendix & Index3-132S&S®High performance Clutch Replacement Parts1. Race, inner primary bearing, 5/6 speed main shaftAll 1991-'05 BT and 2006 Harley-Davidson® Softail® models...............................................USA56-50892. Basket,Clutch, 36-tooth ....................................USA56-5081Clutch, 37-tooth ....................................USA56-50823. Bearing, clutch (basket to hub) .........................USA56-51024. Hub, clutch ..........................................USA56-50755. Washer, thrust, 19.5 mm I.D. x 35.6 mm O.D. ........................ N/A6. Nut, mainshaft, clutch hub, 3⁄4-18 UNS-2B ........................... N/A(Recommended early style mainshaft nut H-D® #37496-84)(Recommended late style mainshaft nut H-D® #37496-90)7. Plate, pressure - clutchMechanical (3-piece pushrod actuated) ................USA56-5076Hydraulic (1-piece pushrod actuated) .......................106-31478. Spring, pressure plate, clutchLight duty, 334 lbs. (6 pack) ..............................USA56-5109Standard, 370 lbs. ...............................USA56-5105-SHeavy duty, 408 lbs. (each) ............................USA56-5106-S6 pack ................................................USA56-51069. Nut, flange, M10 x 1.25" ...............................USA50-841110. Screw, clutch adjuster, M10 x 1.25" ....................USA50-841411. Bolt, special, M6 x 30, w/washer ....................USA50-8413-S12. Jutter spring with seat ...............................USA56-511013. Clutch pack, 11 frictions, 10 steels. . . . . . . . . . . . . . . . . . . .USA56-5085-S14. Kit, shim, clutch inner race ............................USA56-5090Shim, 5/6 speed main shaft1.300" O.D. x .960" I.D. x .0075" (36 gauge) thick ......USA56-5092-S1.300" O.D. x .960" I.D. x .0150" (28 gauge) thick ......USA56-5093-S1.300" O.D. x .960" I.D. x .0240" (24 gauge) thick ......USA56-5094-S1.300" O.D. x .960" I.D. x .0470" (18 gauge) thick ......USA56-5095-SOPTIONAL:15. Pinion Gear ........................................USA56-103716. Loctite®, fast cure epoxy .12 ounce (Not Shown). . . . . . . . . . . . . . 51-9007-SOrder toll free 866-244-2673$51.95$565.95$565.95$159.95$251.95$97.95$99.95$74.95$9.70$13.70$74.95$10.70$44.95$5.70$32.95$277.95$32.95$2.10$2.10$2.10$11.40$47.95$6.40114121523567131098411

1984-1999 BIG tWINS - S&S Cycle

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