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INDUSTRY AND ENGINEERING OUTDOOR WORKPLACE<br />

INDUSTRY AND ENGINEERING<br />

OUTDOOR WORKPLACE


PRESENTATION AND RETAIL SHOP, SHOPPING MALL<br />

INDUSTRY AND ENGINEERING, OUTDOOR WORKPLACE<br />

OFFICE AND COMMUNICATION<br />

HOTEL AND GASTRO<br />

ARCHITECTURE, FACADE, CITY MARKETING AND VISUAL PRESENTATion<br />

ROAD, PATH AND SQUARE<br />

HOUSE, FLAT AND LIVING AREA<br />

EDUCATION AND SCIENCE<br />

HEALTH AND CARE<br />

SPORT, LEISURE AND WELLNESS


HEAD OFFICE<br />

<strong>OMS</strong>, spol. s r. o.<br />

906 02 Dojč 419<br />

Slovakia<br />

Tel.: +421(0)34/694 0811, 694 0877<br />

Fax: +421(0)34/694 0888<br />

e-mail: info@oms.sk<br />

www.oms<strong>lighting</strong>.com<br />

www.omselite.com<br />

“When Thomas Edison worked late into the night on the electric light, he<br />

had to do it by gas lamp or candle. I’m sure it made the work seem that<br />

much more urgent.”<br />

George Carlin<br />

Luckily the times when the craftsmen were slouching over their makes in the<br />

twinkling flame of a candle or a paraffin lamp belong to the past. The invention<br />

of the artificial light in 1789 meant a breakthrough in the area of technology<br />

and made the “light” an accessible product independently of the season<br />

of the year and the hour of the day. Together with other inventions from the<br />

second half of the 18th century the light played one of the supporting roles<br />

of industrialisation.<br />

When the artificial light ceased to be luxurious goods it found its way also to<br />

the factories thanks to the massive electrification where thanks to the multishift<br />

operation a boom of the industrial manufacturing literally arose. The<br />

need for permanent searching for more economical solutions motivated the<br />

scientists and inventors to develop better and better and more sophisticated<br />

methods how to produce and spread the artificial light. After some time the<br />

halogen lamps and later fluorescent lamps began to compete with the bulbs<br />

and finally in 1962 also the predecessors of the LED diodes which currently<br />

represent the most effective and most economical type of the light source.<br />

Together with the development of the light technologies the interest of the<br />

scientists in the influence of the light on the human organism was also increasing.<br />

The long-year investigations led to a quantity of interesting findings<br />

which more and more frequently find an effective application in practice. The<br />

fact that people spend up to 80 % of their productive life at work increases<br />

the importance of the appropriate and biologically efficient <strong>lighting</strong> at the<br />

workplace. In the manufacturing sphere and all lines of business a correctly<br />

designed <strong>lighting</strong> system can positively affect the performance efficiency and<br />

concentration of the employees in all working shifts, minimise the occurrence<br />

of failures and the risks of injuries.<br />

INDUSTRY AND ENGINEERING<br />

OUTDOOR WORKPLACE<br />

2/3


CONTENT<br />

LIGHT AND HUMAN 8<br />

ergonomics 10<br />

Colour rendering index (CRI) 12<br />

Glare prevention 14<br />

Illumination level 16<br />

Lighting uniformity 18<br />

Harmonious distribution of brightness 20<br />

emOTion 24<br />

Biological factor of illumination 25<br />

Availability of daylight 25<br />

Bluelight content 26<br />

Daylight simulation 28<br />

Illumination of room surfaces 30<br />

ECOLOGY 32<br />

Latest lamp technology 34<br />

System efficacy of luminaire 36<br />

Thermal output of lamp 37<br />

Dangerous material content 38<br />

Product lifetime and maintenance costs 38<br />

EFFICIENCY 40<br />

Automatic <strong>lighting</strong> management system 42<br />

Daylight sensor 42<br />

Constant illuminance sensor 46<br />

Presence detector 48<br />

Combined <strong>lighting</strong> management system 52<br />

Calling of <strong>lighting</strong> scenes 54<br />

<strong>OMS</strong> Lighting control 56<br />

DALI 57<br />

EspriT 58<br />

EXCEPTIONALITY 60<br />

LIGHTing in THe INDUSTRY 64<br />

indoor workplaces 68<br />

Heavy industry 68<br />

Metal working and processing 70<br />

Mechanical and plant engineering 72<br />

Automotive engineering 76<br />

Automobile workshop 78<br />

Warehouse 80<br />

Plastics industry 86<br />

Woodworking and processing 88<br />

Electrical and electronic industry 90<br />

Printing 92<br />

Cleanroom 94<br />

Foodstaffs industry 96<br />

Butchery 98<br />

Bakery 100<br />

Chemical industry 102<br />

Underground parking 104<br />

Emergency and safety <strong>lighting</strong> 106<br />

OUTdoor workplaces 110<br />

Petrochemical and power industry 112<br />

Storage and logistics 114<br />

Construction sites 116<br />

Canal, lock, port, shipyard and dock 118<br />

Exterior illumination and parking area 120<br />

Special requeSTS for LUminaireS<br />

used in inDUSTRY 124<br />

SELECTING THE RIGHT LIGHT SOURCE 128<br />

LED for INDUSTRY 130<br />

BASIC TERMS 136<br />

PRODUCTS 140<br />

CONTENT<br />

4/5


LIGHT AND HUman<br />

New order in <strong>lighting</strong> world<br />

When designing the <strong>lighting</strong> system of the industrial space the <strong>lighting</strong> designer<br />

has to take into account, besides the legal standards, also other parameters which<br />

are no less important and affect the quality of the <strong>lighting</strong> solution of the whole<br />

industrial building. Until recently, the summary of these criteria has represented a<br />

chaotic system that has not offered any sufficient overview to the customer. The<br />

six-point assessment system of the <strong>lighting</strong> quality – Lighting Quality Standard<br />

developed by the company <strong>OMS</strong>, spol. s r.o., brings a new order to the chaotic<br />

<strong>lighting</strong> world.<br />

Living by rules is important.<br />

Respecting laws is relevant as well. The ancient conflict of<br />

our world is driven by patterns and order; otherwise we<br />

become adrift by chaos that is present in our civilisation to<br />

these days. Whether the former or the latter concept is the<br />

right one, is an eternal question. One thing is certain: we in<br />

<strong>OMS</strong> love the order much more than chaos. That is why we<br />

have created a brand new <strong>lighting</strong> quality standard to help<br />

the customers, buyers and competitors better understand<br />

and evaluate <strong>lighting</strong> devices and solutions.<br />

Until now there was no unifying system used in the world of <strong>lighting</strong><br />

for evaluation of eiher light fixtures or <strong>lighting</strong> solutions, and<br />

every producer has got its own way for that. Consumers get lost<br />

in the vast array of criteria used, and comparing neither products<br />

nor solution was an option. <strong>OMS</strong> brings order to this chaos. We<br />

are prepared to help the LQS become a unified standard used<br />

by the whole <strong>lighting</strong> sector. No overstatement, the LQS is an<br />

important step to the new level. Not just for our company, but for<br />

the branch and the giant world of <strong>lighting</strong>.<br />

We have chosen more than twenty objectively quantifiable criteria<br />

and we are using them to evaluate both individual light fixtures<br />

and complete <strong>lighting</strong> solutions for different types of spaces. Each<br />

criterion has got its value and the result is the LQS Index. The<br />

higher the index is, the better the <strong>lighting</strong> device or solution is for<br />

use in a given space. Simple and intuitive approach to the agenda<br />

is exemplified by the LQS Composer, a unique tool to evaluate<br />

each and every <strong>lighting</strong> product.<br />

There is a six-part program behind the acronym LQS.<br />

The chapters are named Ergonomics, EMOTion, Ecology,<br />

Efficiency, Esprit and Exceptionality, or just 6 E’s.<br />

If you imagine a house, the first four chapters are strong pillars<br />

representing criteria that are well-known in the world of <strong>lighting</strong>.<br />

The remaining two are the roof, a powerful superstructure on the<br />

top of these pillars. Together, they create an inseparable complex,<br />

because the parts of the whole cannot be perceived independently,<br />

but only in their context. That is the basic philosophy of<br />

the LQS. Immerse in the 6 E’s and conceive the idea of living in a<br />

place where rules are crystal clear.<br />

ERGONOMICS<br />

Examine the impact of light on the<br />

human eye.<br />

The ability of a light source to reproduce<br />

colours of various objects realistically in<br />

comparison with ideal or natural light is<br />

the master rule in the world of <strong>lighting</strong>.<br />

EMOTION<br />

Uncover the influence of light on human<br />

emotions.<br />

Strong scientific evidence proves the effect<br />

on mood and perception through features<br />

such as colour mixing, biologically effective<br />

<strong>lighting</strong> or illumination of room surfaces.<br />

Ecology<br />

Control energy consumption and<br />

environmental impact of light usage.<br />

The ratio of energy converted to light is the<br />

measure of light source’s efficacy. This can<br />

be used for increasing product‘s life while<br />

reducing maintenance costs.<br />

THE KEY<br />

IS<br />

6 E<br />

EFFICIENCy<br />

Take the advantage of innovation in<br />

management and control of <strong>lighting</strong>.<br />

There is a lot of possibilities to choose<br />

the right interface for a desired effect of<br />

illumination. The decision should be made<br />

according to the type of space that is to<br />

be lit.<br />

esprit<br />

Realise that appearence matters and<br />

feels not ashamed when considering<br />

the design of luminaries.<br />

An object’s form of excellent aesthetic<br />

value becomes an important part<br />

of interior design in an architect’s<br />

perspective.<br />

ExcepTIONAlity<br />

Consider every customer as a unique<br />

individual.<br />

A customised solution adds more value and<br />

comfort. Trustworthy partners prepared for<br />

an unstable future of the market and the<br />

economic system‘s changes are a necessity<br />

in the world of <strong>lighting</strong>.<br />

LIGHT AND HUMAN 8/9


ERGONOMICS<br />

Ergonomics examines the impact of light<br />

on the human eye.<br />

By adequate <strong>lighting</strong> we are able to reduce the undesirable glare, to improve<br />

performance efficiency and ability to concentrate, to prevent sight damage as<br />

well as stressful and dangerous situations. Nowadays nowhere else respecting the<br />

ergonomic standards appears as important as at the workplace.<br />

Knowing the principles of ergonomics the <strong>lighting</strong> designer –<br />

by planning the <strong>lighting</strong> solution - can make a choise of the<br />

right <strong>lighting</strong> fixture and light source and their distribution in<br />

related space.<br />

PRESTIGE LED 151<br />

The basic quantities which are taken into account by the ergonomics<br />

when creating optimal <strong>lighting</strong> conditions are – the colour<br />

rendering index (CRI), glare prevention, illumination level of the<br />

task area and surrounding of task area, <strong>lighting</strong> uniformity and<br />

harmonious distribution of brightness.<br />

ERGONOMICS<br />

10/11


From the practical point of view the colour rendering<br />

index is one of the most important aspects when selecting<br />

the light source.<br />

COLOUR<br />

RENDERING INDEX<br />

Correct perception of colours<br />

plays in many industry segments<br />

a decisive part. To<br />

provide an adeguate colour<br />

rendering is therefore one of<br />

the key tasks for a <strong>lighting</strong><br />

designer when planning the<br />

<strong>lighting</strong> system.<br />

The influence of the artificial<br />

light source on the appearance<br />

of the colour objects is expressed<br />

by the colour rendering<br />

index (CRI) which indicates how<br />

truthfully the individual light<br />

sources are able to copy the<br />

object’s colouring compared<br />

with daylight. The CRI value of<br />

the light source is expressed by<br />

the average of the first eight<br />

factors R1 – R8 out of fifteen<br />

colour samples illuminated at<br />

first under a reference light<br />

source with an ideal value<br />

(CRI = 100) and under the light<br />

source being tested. The larger<br />

the difference of the truthfulness<br />

of colour reproduction is,<br />

the lower the CRI value of the<br />

tested light source is and thus,<br />

also its ability to display the<br />

object’s colouring truthfully.<br />

From the practical point of<br />

view the colour rendering index<br />

is one of the most important<br />

aspects when selecting the<br />

light source. The European<br />

standard EN 12464-1 requires<br />

light sources with the colour<br />

rendering index of minimally 80<br />

for a common workplaces, for a<br />

workplaces where the right assessment<br />

of colours is essential<br />

(e.g. colour inspection in chemical,<br />

plastics, automotive, food<br />

industry or in multicoloured<br />

printing, jewellery manufacturing,<br />

painting and touch-up of<br />

vehicles, some wood working<br />

activities) the standard requires<br />

to use light sources with at least<br />

CRI 90.<br />

From the point of view of LQS<br />

the highest ranking is assigned<br />

to the light sources with CRI 90<br />

and more.<br />

For the multicolour printing process<br />

and the inspection operations it is<br />

necessary to use the light sources<br />

with the colour rendering index<br />

CRI ≥ 90 for correct distinguishing of<br />

colours.<br />

TORNADO PC 147<br />

LQS VALUE<br />

Colour rendering index<br />

(CRI)<br />

CRI LQS Value<br />

>90 5<br />

80-90 4<br />

70-80 3<br />

60-70 2<br />

40-60 1<br />

20-40 0<br />

Comparison of colour rendering<br />

indices – CRI. Up CRI 70. Down CRI<br />

93<br />

COLOUR RENDERING INDEX<br />

12/13


LQS VALUE<br />

Glare prevention<br />

Glare prevention LQS Value<br />

URG


The modern <strong>lighting</strong> solutions are based on the research results showing<br />

that natural light is the decisive factor for the well‐being of every<br />

individual. This is the reason why the designers attempt to get as close as<br />

possible to its properties including illumination level.<br />

ILLUMINATION LEVEL<br />

The minimum values of illumination<br />

level for production areas<br />

are defined by the standard.<br />

Scientific researches and<br />

our practical experience are<br />

prooving, that adequate<br />

illumination level influences in<br />

positive way the performance<br />

of the employees, their ability<br />

to concentrate, decreases the<br />

mistake rate and the risk of<br />

injuries.<br />

To define minimum values of<br />

illumination level the standard<br />

EN 12464-1 distincts between<br />

the task area, where visual tasks<br />

are carried out, the sourrounding<br />

area – which immediately<br />

surrounds it, and the background,<br />

at least 3 m wide band<br />

adjacent to the immediate<br />

surrounding area. The decision<br />

what kind of <strong>lighting</strong> system<br />

should be installed depends on<br />

the visual task performed at the<br />

workplace.<br />

visibility of the working tool´s<br />

spike or pen’s nib is ensured.<br />

Such a direction of the luminous<br />

flux is determined for the<br />

right-handers; the left-handers<br />

are often disadvantaged in this<br />

case. However, currently there<br />

are <strong>lighting</strong> solutions which enable<br />

adjusting the luminous flux<br />

to create the same conditions<br />

also for the left-handers.<br />

The insufficient or erroneous<br />

<strong>lighting</strong> of the production area<br />

can have a negative impact not<br />

only on the quality of employees´<br />

activities or quality of their<br />

performance, but also on their<br />

state of health and mind. The<br />

modern <strong>lighting</strong> solutions are<br />

based on the research results<br />

showing that natural light is<br />

the decisive factor for the wellbeing<br />

of every individual. This<br />

is the reason why the designers<br />

attempt to get as close as possible<br />

to its properties.<br />

Task Area<br />

From the point of view of<br />

demands on the illumination<br />

of the industrial and production<br />

area, it is the desk or the<br />

task area that plays the most<br />

important role. The European<br />

standard EN 12464-1 states the<br />

value of minimally 50 lux for<br />

the common working activities<br />

and automatic processing<br />

(drying, remote-operated<br />

processing installations, fuel<br />

supply plant) and tightens<br />

the requirements on the illumination<br />

level to the value<br />

of 1,500 lux for those task<br />

areas where time-demanding<br />

tasks, tasks requiring precision,<br />

productivity, concentration are<br />

carried out or where the visual<br />

capability of the employee is<br />

reduced (quality control, colour<br />

inspection, painting, manufacturing<br />

precious stones). To<br />

provide adequate values of<br />

illumination level of task area<br />

and to achieve constant <strong>lighting</strong><br />

conditions supplementary luminaires<br />

like workplace luminaires<br />

and machine luminaires can be<br />

installed.<br />

From the point of view of safety<br />

it is also necessary to prevent<br />

the rise of the stroboscopic effect<br />

when the artificial <strong>lighting</strong><br />

is on at the workplace. The<br />

stroboscopic effect represents<br />

an extreme danger, specially<br />

when working with the rotational<br />

tools because when the<br />

frequency and the rotational<br />

speed are the same an impression<br />

can arise, that the tool is<br />

off and it can cause hard injury<br />

to the user. The stroboscopic effect<br />

can be avoided by installing<br />

the LED luminaires or high-frequency<br />

control gears emitting<br />

the light with a frequency that<br />

the human eye cannot notice<br />

and therefore it perceives it as<br />

constantly continuous.<br />

Surrounding area<br />

The correct illumination of<br />

surrounding area (band with a<br />

width of at least 0.5 m around<br />

the task area within the visual<br />

field) and the background (at<br />

least 3 m wide adjacent to the<br />

immediate surrounding area<br />

within the limits of the space)<br />

is an important factor in the<br />

industry areas. Their correct illumination<br />

can prevent problems<br />

with perceiving the objects, it<br />

can minimise the damage of the<br />

sense of sight, developing stress<br />

and strain.<br />

Illuminance<br />

on the task area E task<br />

lux<br />

The illuminance of the<br />

surrounding area and the<br />

background is connected with<br />

the illuminance of the task area<br />

and is to ensure a harmonious<br />

distribution of brightness in the<br />

field of vision. The standard<br />

EN 12464-1 states that the<br />

illuminance of the immediate<br />

surrounding area may be lower<br />

than the illuminance on the task<br />

area but shall be not less then<br />

the values given in table below.<br />

LQS assigns the spaces meeting<br />

requirements of the standard 5<br />

points; those failing to fulfil the<br />

illumination value level 0 points.<br />

Illuminance<br />

on immediate surrounding areas<br />

lux<br />

≥ 750 500<br />

500 300<br />

300 200<br />

200 150<br />

150 E task<br />

100 E task<br />

≤ 50<br />

E task<br />

RELAX XTP ip65 149<br />

LED<br />

LQS VALUE<br />

Illumination level<br />

(task area)<br />

Illumination level<br />

(task area)<br />

LQS Value<br />

If the exact organisation of the<br />

facility is unknown at the time,<br />

when the <strong>lighting</strong> system is<br />

designed, the illumination level<br />

in whole area should respond<br />

to the normative requirements<br />

for the task area. At workstations<br />

where employees are performing<br />

activities requiring accuracy,<br />

where sharp objects are used<br />

(e.g. drilling, grinding), or where<br />

activities include writing or<br />

drawing, the optimal solution is<br />

considered when the luminaire<br />

is placed towards the working<br />

surface slightly from the left<br />

of the employee’s view. When<br />

the situation is solved like this<br />

the employees do not cast a<br />

shadow upon the desk when<br />

they are working and also good<br />

Space for turning and measuring<br />

moderately fine parts presenting<br />

vertical and horizontal visual tasks<br />

Place for studying drawings on<br />

vertical surfaces<br />

Place for checking workpiece<br />

measurements and depositing tools<br />

presenting horizontal visual tasks<br />

Immediate surrounding area (band<br />

with a width of at least 0.5 m<br />

around the task area within the<br />

visual field)<br />

Single industrial workplace<br />

Various industrial workplaces require different <strong>lighting</strong> solutions for individual<br />

visual tasks. These must be defined individually in terms of location and<br />

intensity of illumination. The individual tasks may be combined and<br />

performed in the same working area.<br />

Relationship of illuminances on immediate surrounding to the illuminance on<br />

the task area.<br />

The optimal solution is considered when the luminaire is placed towards<br />

the working surface slightly from the left of the employee’s view. When the<br />

situation is solved like this the employees do not cast a shadow upon the<br />

desk when they are working and also good visibility of the working tool´s<br />

spike or pen’s nib is ensured.<br />

LQS VALUE<br />

Illumination level<br />

(surrounding area)<br />

Illumination level<br />

(surrounding area)<br />

LQS Value<br />

Yes 5<br />

Yes 5<br />

No 0<br />

No 0<br />

Illumination level<br />

16/17


Big differences in the illumination rate create the<br />

impression of a broken space and increase demands on<br />

the adaptation capability of the human eye.<br />

LIGHTING<br />

UNIFORMITY<br />

The uniform illumination<br />

affects our ability to perceive<br />

the surrounding area and to<br />

orient ourselves inside of it.<br />

We perceive a uniformly illuminated<br />

space as a consistent<br />

one.<br />

An optimal state can be<br />

achieved by selecting an appropriate<br />

type and number of<br />

luminaires and their correct<br />

distribution. From the point<br />

of view of type of luminaires<br />

the direct and indirect <strong>lighting</strong><br />

fixtures with a wide luminous<br />

intensity curve seem to be the<br />

most suitable.<br />

indirect XTp 150<br />

ip 54<br />

From this point of view the<br />

ergonomic quantity - <strong>lighting</strong><br />

uniformity – is a matter<br />

of considerable importance in<br />

industrial and production areas.<br />

Big differences in the illumination<br />

rate create the impression<br />

of a broken space and increase<br />

demands on the adaptation<br />

capability of the human eye.<br />

The <strong>lighting</strong> uniformity index<br />

is adapted by the European<br />

standard EN 12464-1 which, as<br />

in the case of the illumination<br />

level, places heavier demands<br />

on workplaces requiring precision<br />

(e.g. drawing, grinding,<br />

decorating). For these ones it<br />

states the index with a minimal<br />

value of 0.7.<br />

The <strong>lighting</strong> uniformity is<br />

expressed as a ratio of the minimal<br />

and average illuminance<br />

of the space assessed. The<br />

closer their values are, the more<br />

uniform the illuminance of the<br />

space is.<br />

From the point of view of LQS,<br />

the optimal <strong>lighting</strong> solution<br />

meeting the standard is<br />

assessed by 5 points, those<br />

failing to fulfil requirements by<br />

0 points.<br />

90<br />

90<br />

LQS VALUE<br />

75<br />

75<br />

100<br />

60<br />

150<br />

60<br />

200<br />

45<br />

250<br />

45<br />

cd/klm<br />

30 15 0 15 30<br />

C0.0-C180.0 C90.0-C270.0<br />

Lighting uniformity<br />

Lighting<br />

uniformity<br />

LQS Value<br />

Yes 5<br />

No 0<br />

Luminous intensity curve of<br />

INDIRECT XTP C L2 FSD 2x36W<br />

A specialised software dialux enables<br />

a simulation of the <strong>lighting</strong> uniformity<br />

of the space already during the<br />

design phase of the <strong>lighting</strong> system.<br />

The luminous intensity curve gives the<br />

designer a hint about the resulting<br />

effect.<br />

The customer acquires the<br />

visualisation of the room space<br />

including the definitions of the<br />

material surfaces and parts of the<br />

interior as well.<br />

Lighting uniformity<br />

18/19


In industrial spaces the requirements of harmonious distribution<br />

of brightness are particularly relative to areas where visual<br />

quality control is performed, in laboratories, on workplaces with<br />

VDU or in the offices.<br />

LQS VALUE<br />

Harmonious<br />

distribution<br />

of brightnees<br />

(contrast)<br />

Em(wall)>150 lux<br />

with Uo>0.3<br />

Em(ceiling>75 lux<br />

with Uo>0.3<br />

Em(wall)>75 lux<br />

with Uo>0.3<br />

Em(ceiling>50 lux<br />

with Uo>0.3<br />

Em(wall)>75 lux<br />

with Uo>0.1<br />

Em(ceiling>50 lux<br />

with Uo>0.1<br />

Em(wall)>50 lux<br />

with Uo>0.1<br />

Em(ceiling>30 lux<br />

with Uo>0.1<br />

Em(wall)>30 lux<br />

with Uo>0.1<br />

Em(ceiling>10 lux<br />

with Uo>0.1<br />

Em(wall)0.1<br />

Em(ceiling0.1<br />

Harmonious<br />

distribution<br />

of brightness<br />

LQS<br />

Value<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

HARMONIOUS<br />

DISTRIBUTION<br />

OF BRIGHTNESS<br />

People acquire up to 80 %<br />

of information through their<br />

sense of vision therefore<br />

<strong>lighting</strong> is the key factor for<br />

a correct visual perception in<br />

all industrial and production<br />

areas.<br />

Luminance is the only quantity<br />

to which the human eye<br />

responds and therefore its<br />

harmonious distribution is the<br />

key task for a <strong>lighting</strong> designer<br />

when planning the illumination<br />

in every type of industrial space.<br />

Harmonious distribution of<br />

brightness affects sharpness of<br />

vision and enables the human<br />

eye to perceive the contrast.<br />

Unequal distribution of brightness<br />

places increased demands<br />

on the adaptation ability of the<br />

human eye, the low contrast<br />

reduces the visual stimulation,<br />

causes eye fatigue and in this<br />

way it affects the performance<br />

efficiency of the employees at<br />

the workplace. Excessive brightness<br />

in the space causes an<br />

undesirable glare.<br />

In industrial spaces the<br />

requirements of harmonious<br />

distribution of brightness are<br />

particularly relative to areas<br />

where visual quality control is<br />

performed, in laboratories, on<br />

workplaces with VDU or in the<br />

offices. To achieve an optimal<br />

distribution of brightness in<br />

the space means to begin with<br />

a correct organisation of the<br />

interior and its design. The<br />

types of the material and colour<br />

used are decisive. In general, it<br />

is recommended to use brighter<br />

colours because dark walls, ceilings<br />

as well as furniture have,<br />

in comparison to the brighter<br />

materials, a lower reflectance<br />

and therefore they can cause<br />

depressive feelings. An appropriate<br />

selection of the luminaire<br />

(ceiling or suspension <strong>lighting</strong><br />

fixtures with direct distribution<br />

of the luminous flux) and their<br />

correct deployment are a key<br />

factor for the harmonious distribution<br />

of brightness.<br />

The values of adequate harmonious<br />

distribution of brightness<br />

are defined by the european<br />

standard EN 12464-1. The<br />

standard recommends for the<br />

major interior diffusely reflecting<br />

surfaces following values:<br />

ceiling 0.7 to 0.9, walls 0.5 to<br />

0.8, floor 0.2 to 0.4. According<br />

to the same standard, the<br />

reflectance of major objects<br />

(e.g. machinery) should be in<br />

the range of 0.2 to 0.7.<br />

The european standard<br />

EN 12464-1 sets further values<br />

of the maintained illuminences<br />

on the major surfaces in small<br />

industrial spaces, such as laboratories,<br />

small rooms or offices,<br />

For the maintained illuminance<br />

of walls are stipuleted values of<br />

50 lux with uniformity ≥ 0.10,<br />

for ceiling 30 lux with uniformity<br />

≥ 0.10. In common spaces<br />

(e.g. corridors and staircase) the<br />

stipulated value for maintained<br />

illuminance for walls is 75 lux<br />

with uniformity ≥ 0.10, for<br />

ceiling 50 lux with uniformity of<br />

≥ 0.10.<br />

LQS awards 0 to 5 points based<br />

on illuminance level and its<br />

uniformity on room surfaces.<br />

The harmonious distribution of brightness in a space can be influenced by a selection of luminaires. By using luminaires with direct distribution of the luminous<br />

flux (Figure 1-3) we don't achieve sufficient illuminance of vertical surfaces, which causes a cave effect. It can be avoided by using luminaires with a<br />

very wide luminosity curve. (Fig. 4).<br />

RELAX XTP ip65 149<br />

LED<br />

HARMONIOUS DISTRIBUTION OF BRIGHTNESS<br />

20/21


Lighting requirements for iNDUSTRY areas, tasks and activities EN 12464-1 ANd EN 12464-2<br />

Type of indoor, task or activity Em[lux] UGR L<br />

U 0<br />

CRI<br />

Type of indoor, task or activity Em[lux] UGR L<br />

U 0<br />

CRI<br />

Type of indoor, task or activity Em[lux] UGR L<br />

U 0<br />

CRI<br />

Type of outdoor, task or activity Em[lux] GR L<br />

U 0<br />

CRI<br />

Heavy industry<br />

Gangways: unmanned 20 – 0.40 40<br />

Printing<br />

Filling and emptying of container trucks and wagons with 100 45 0.40 40<br />

Production plants without manual operation 50 – 0.40 20<br />

(Illuminance at floor level)<br />

Cutting, gilding, embossing, block engraving, 500 19 0.60 80<br />

dangerous substances, replacements of pump packing,<br />

(Safety colours shall be recognisable)<br />

Gangways: manned 150 22 0.40 60<br />

work on stones and platens, printing machines, matrix making<br />

general service work, reading of instruments<br />

Production plants with occasional manual operation 150 28 0.40 40<br />

(Illuminance at floor level)<br />

Paper sorting and hand printing 500 19 0.60 80<br />

Fuel loading and unloading sites 100 45 0.40 20<br />

Production plants with continuous manual operation 200 25 0.60 80<br />

Control stations 150 22 0.60 80<br />

Type setting, retouching, lithography 1,000 19 0.70 80<br />

Repair of machines and electric devices 200 45 0.50 60<br />

Slab Store 50 – 0.40 20<br />

Storage rack face Ev [lux]= 200 – 0.40 60<br />

Colour inspection in multicoloured printing 1,500 16 0.70 90<br />

(Use local <strong>lighting</strong>)<br />

(Safety colours shall be recognisable)<br />

(Vertical illuminance, portable <strong>lighting</strong> may be used)<br />

(5,000 K ≤ T CP<br />

≤ 6,500 K)<br />

Storage and logistics<br />

Furnaces 200 25 0.40 20<br />

Plastics industry<br />

Steel and copper engraving 2,000 16 0.70 80<br />

Short term handling of large units and raw materials, loading 20 55 0.25 20<br />

(Safety colours shall be recognisable)<br />

Chemical industry<br />

Foodstuffs industry<br />

and unloading of solid bulk goods<br />

Mill train; coiler; shear line 300 25 0.60 40<br />

Remote-operated processing installations 50 – 0.40 20<br />

Butchery<br />

Continuos handling of large units and raw materials, 50 50 0.40 20<br />

Control platforms; control panels 300 22 0.60 80<br />

(Safety colours shall be recognisable)<br />

Work stations and zones in: 200 25 0.40 80<br />

loading and unloading of freight, lifting and descending<br />

Test, measurement and inspection 500 22 0.60 80<br />

Processing installations with limited manual intervention 150 28 0.40 40<br />

- breweries, malting floor,<br />

location for cranes, open loading platforms<br />

Underfloor man-sized tunnels; belt sections, cellars, etc. 50 – 0.40 20<br />

Constantly manned work stations in processing installations 300 25 0.60 80<br />

- for washing, barrel filling, cleaning, sieving, peeling,<br />

Reading of addresses, covered loading platforms, use of tools, 100 45 0.50 20<br />

(Safety colours shall be recognisable)<br />

Precision measuring rooms, laboratories 500 19 0.60 80<br />

- cooking in preserve and chocolate factories,<br />

ordinary reinforcements and casting tasks in concrete plants<br />

Metal working and processing<br />

Pharmaceutical production 500 22 0.60 80<br />

- work stations and zones in sugar factories,<br />

Demanding electrical, machine and piping installations, inspection 200 45 0.50 60<br />

Mechanical and plant engineering<br />

Tyre production 500 22 0.60 80<br />

- for drying and fermenting raw tobacco, fermentation cellar<br />

(Use local <strong>lighting</strong>)<br />

Open die forging 200 25 0.60 80<br />

Colour inspection 1,000 16 0.70 90<br />

Sorting and washing of products, milling, mixing, packing 300 25 0.60 80<br />

Construction sites<br />

Drop forging 300 25 0.60 80<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

Work stations and critical zones in slaughter houses, 500 25 0.60 80<br />

Clearance, excavation and loading 20 55 0.25 20<br />

Welding 300 25 0.60 80<br />

Cutting, finishing, inspection 750 19 0.70 80<br />

butchers, dairies mills, on filtering floor in sugar refineries<br />

Construction areas, drain pipes mounting, transport, 50 50 0.40 20<br />

Rough and average machining: tolerances ≥ 0.1 mm 300 22 0.60 80<br />

Woodworking and processing<br />

Cutting and sorting of fruit and vegetables 300 25 0.60 80<br />

auxiliary and storage tasks<br />

Precision machining; grinding: tolerances < 0.1 mm 500 19 0.70 80<br />

Automatic processing e.g. drying, plywood manufacturing 50 28 0.40 40<br />

Manufacture of delicatessen foods, kitchen work, 500 22 0.60 80<br />

Framework element mounting, light reinforcement work, 100 45 0.40 40<br />

Scribing; inspection 750 19 0.70 80<br />

Steam pits 150 28 0.40 40<br />

manufacture of cigars and cigarettes<br />

wooden mould and framework mounting, electric piping and cabling<br />

Wire and pipe drawing shops; cold forming 300 25 0.60 80<br />

Saw frame 300 25 0.60 60<br />

Inspection of glasses and bottles, product control, trimming, 500 22 0.60 80<br />

Element jointing, demanding electrical, machine and pipe mountings 200 45 0.50 40<br />

Plate machining: thickness ≥ 5 mm 200 25 0.60 80<br />

(Prevent stroboscopic effects)<br />

sorting, decoration<br />

Canal, lock, port, shipyard and dock<br />

Sheet metalwork: thickness < 5 mm 300 22 0.60 80<br />

Work at joiner’s bench, gluing, assembly 300 25 0.60 80<br />

Laboratories 500 19 0.60 80<br />

Waiting quays at canals and locks 10 50 0.25 20<br />

Tool making; cutting equipment manufacture 750 19 0.70 80<br />

Polishing, painting, fancy joinery 750 22 0.70 80<br />

Colour inspection 1,000 16 0.70 90<br />

Gangways and passages exclusively for pedestrians 10 50 0.25 20<br />

Assembly:<br />

Work on wood working machines, e.g. turning, fluting, 500 19 0.60 80<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

Lock control and ballasting areas 20 55 0.25 20<br />

- rough 200 25 0.60 80<br />

dressing, rebating, grooving, cutting, sawing, sinking<br />

Bakery<br />

Cargo handling, loading and unloading 30 55 0.25 20<br />

- medium 300 25 0.60 80<br />

(Prevent stroboscopic effects)<br />

Preparation and baking 300 22 0.60 80<br />

(For reading labels: Em = 50 lux)<br />

- fine 500 22 0.60 80<br />

Selection of veneer woods 750 22 0.70 90<br />

Finishing, glazing, decorating 500 22 0.70 80<br />

Passenger areas in passenger harbours 50 50 0.40 20<br />

- precision 750 19 0.70 80<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

Coupling of hoses, pipes and ropes 50 50 0.40 20<br />

Galvanising 300 25 0.60 80<br />

Intarsia, inlay work 750 22 0.70 90<br />

Dangerous part of walkways and driveways 50 45 0.40 20<br />

Surface preparation and painting 750 25 0.70 80<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

General <strong>lighting</strong> of shipyard area, storage areas 20 55 0.25 40<br />

Tool, template and jig making, precision mechanics, 1,000 19 0.70 80<br />

Quality control, inspection 1,000 19 0.70 90<br />

for prefabricated goods.<br />

micro-mechanics<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

Type of outdoor, task or activity Em[lux] GR L<br />

U 0<br />

CRI<br />

Short term handling of large units 20 55 0.25 20<br />

Automotive engineering<br />

Electrical and electronic industry<br />

Petrochemical and power industry<br />

Cleaning of ship hull 50 50 0.25 20<br />

Automobile workshops<br />

Cable and wire manufacture 300 25 0.60 80<br />

Pedestrian movements within electically safe areas 5 50 0.25 20<br />

Painting and welding of ship hull 100 45 0.40 60<br />

Body work and assembly 500 22 0.60 80<br />

Winding:<br />

Handling of servicing tools, coal 20 55 0.25 20<br />

Mounting of electrical and mechanical components 200 45 0.50 60<br />

Painting, spraying chamber, polishing chamber 750 22 0.70 80<br />

- large coils 300 25 0.60 80<br />

Overall inspection 50 50 0.40 20<br />

Painting: touch-up, inspection 1,000 19 0.70 90<br />

- medium-sized coils 500 22 0.60 80<br />

General servicing work and reading of instruments 100 45 0.40 40<br />

(4,000 K ≤ T CP<br />

≤ 6,500 K)<br />

- small coils 750 19 0.70 80<br />

Wind tunnels: servicing and maintanance 100 45 0.40 40<br />

Em = average illuminance in lux (maintained value)<br />

Upholstery manufacture (manned) 1,000 19 0.70 80<br />

Coil impregnating 300 25 0.60 80<br />

Repair of electric devices 200 45 0.50 60<br />

Ev = average vertical illuminance in lux (maintained value)<br />

Final inspection 1,000 19 0.70 80<br />

Galvanising 300 25 0.60 80<br />

(Use local <strong>lighting</strong>)<br />

UGR L<br />

= UGR unified glare rating limit (upper limit of glare)<br />

General vehicle services, repair and testing 300 22 0.60 80<br />

Assembly work:<br />

Handling of servicing tools, utilisation of manually regulated 20 55 0.25 20<br />

GR L<br />

= glare rating limit (upper limit of glare)<br />

(Consider local <strong>lighting</strong>)<br />

- rough, e.g. large transformers 300 25 0.60 80<br />

valves, starting and stopping motors, <strong>lighting</strong> of burners<br />

T CP<br />

= correlated colour temperature<br />

Warehouse<br />

- medium, e.g. switchboards 500 22 0.60 80<br />

Filling and emptying of container trucks and wagons 50 50 0.40 20<br />

U 0<br />

= uniformity<br />

Store and stockrooms 100 25 0.40 60<br />

- fine, e.g. telephones, radios, IT equipment (computers) 750 19 0.70 80<br />

with risk free substances, inspection of leakage, piping and packing<br />

CRI = colour rendering index of lamps<br />

(200 lux if continuously occupied)<br />

- precision, e.g. measuring equipment, printed circuit boards 1,000 16 0.70 80<br />

Dispatch packing handling areas 300 25 0.60 60<br />

Electronic workshops, testing, adjusting 1,500 16 0.70 80<br />

Lighting requirements for inDUSTRY areas, tasks and activities EN 12464-1 AND EN 12464-2<br />

22/23


EMOTIon<br />

The light is able to substantially affect the ability of people to perceive, to change<br />

their mood, to arouse a feeling of visual and psychological well-being and to regulate<br />

the human circadian rhythm. This knowledge has enlarged the perception of<br />

the task of artificial illumination by a new dimension. Its role today is not only to<br />

illuminate the space but also to be biologically effective.<br />

A very important discovery is, that the demands on<br />

illumination level proportionally increases with increasing<br />

age of employees.<br />

BIOLOGICAL FACTOR OF ILLUMINATION<br />

AVAILABILITY OF daYLIGHT<br />

Working people spend a great part of their life in closed spaces.<br />

That is the reason why the quality of the artificial light is attributed<br />

extraordinary importance. As we have already mentioned<br />

on several pages, the scientific research has unambiguously<br />

confirmed the positive impact of the natural light on the feeling<br />

of people’s visual and psychological well-being, their performance<br />

efficiency, the ability to concentrate and last but not least also the<br />

ability to regenerate. Many industrial spaces have to deal with<br />

limited availability of daylight, therefore a proper artificial <strong>lighting</strong><br />

has the highest importance.<br />

The most important moment when planning the illumination for<br />

any space is a correct solution, the luminaire type itself is of secondrate<br />

importance, if it is able to ensure the required result. In<br />

general, it is valid that the human eye responds best to large continuous<br />

illuminated surfaces and the white diffused light reflected<br />

from the ceiling and walls. This type of illumination simulates the<br />

properties of the natural light in the best way.<br />

The scientific research during recent decades has substantially<br />

changed the view at the task of illumination and its influence on<br />

people. Light is able to fundamentally affect not only people’s<br />

ability to perceive things around but also to change the mood, to<br />

arouse a feeling of comfort or vice versa discomfort and to regulate<br />

the human circadian rhythm. All this knowledge has enlarged<br />

the perception of the task of the artificial illumination by a new<br />

dimension – to be biologically active. When designing a <strong>lighting</strong><br />

solution of an industrial space it is from understandable reasons<br />

inevitable to take into account both requirements equally. With<br />

proper illumination of the space we can achieve the visual and<br />

psychological well-being of the employees without any negative<br />

influence on their regeneration capabilities. Extensive scientific research<br />

and demonstrated, that higher illuminance level can influence<br />

the productivity of employees in the positive way and at the<br />

same time it can decrease the risk of accidents. The results of the<br />

mentioned research shows, that by illumination level of at least<br />

500 lux grows the productivity of employees by 40 %, and the risk<br />

of accidents decreases by 66 %. A very important discovery, that<br />

should be taken into account when designing a <strong>lighting</strong> solution<br />

for a production areas is, that the demands on illumination level<br />

proportionally increases with increasing age of the employees.<br />

The eyes lose permeability and the average pupil width decreases.<br />

This creates the need for more light in any environment. A<br />

60-year old employee requires double more light as his 20-year<br />

old colleague to see clearly. Even employees over the age of 35<br />

have a greater need for light than 20-year old.<br />

LQS VALUE<br />

Biological factor<br />

of illumination<br />

Biological factor LQS Value<br />

of illumination<br />

availability of<br />

daylight<br />

blue light<br />

content<br />

daylight<br />

simulation<br />

dynamic<br />

<strong>lighting</strong><br />

0/1<br />

(No/Yes)<br />

0/1<br />

(No/Yes)<br />

0/1<br />

(No/Yes)<br />

0/1<br />

(No/Yes)<br />

tunable white 0/1<br />

(No/Yes)<br />

LQS has a holistic approach to the illumination of spaces. It perceives<br />

its solution as a whole, with the goal to copy the properties<br />

of the natural light as truthfully as possible.<br />

EMOTION / BIOLOGICAL FACTOR OF ILLUMINATION / AVAILABILITY OF daYLIGHT<br />

24/25


The workplaces with a three-shift operation represent a<br />

challenge where a sufficient amount of the blue light is<br />

able to adjust the biorhythm of those employees who are<br />

working during the night.<br />

BLUELIGHT CONTENT<br />

PRESTIGE 152<br />

Revealing the function of the<br />

third type of receptors in the<br />

human eye belongs among<br />

the biggest discoveries of<br />

the modern science. They are<br />

able to affect the production<br />

of melatonin, a hormone controlling<br />

the circadian rhythm<br />

of people. These receptors<br />

are sensitive to that part of<br />

the light spectrum which has<br />

the wavelength of 464 nanometres,<br />

i.e. the blue light.<br />

This knowledge became the<br />

basis for the luminaire producers<br />

– the <strong>lighting</strong> fixtures<br />

with a proper proportion of<br />

the blue part of the artificial<br />

<strong>lighting</strong> spectrum are able<br />

to affect the human activity<br />

effectively. The correct ratio<br />

of the blue light in the light<br />

spectrum from an artificial<br />

light source can stimulate the<br />

performance of the employees.<br />

From this point of view especially<br />

the workplaces with a<br />

three-shift operation represent<br />

a challenge where a sufficient<br />

amount of the blue light is able<br />

to adjust the biorhythm of those<br />

employees who are working<br />

during the night shifts. A shortage<br />

of blue light component in<br />

the illumination will stimulate<br />

production of melatonin which<br />

signals to the human organism<br />

that there is time for rest<br />

and induces an increased need<br />

of sleep. This leads to lost of<br />

3,000 K 6,500 K<br />

concentration, reduced performance<br />

and can cause injuries.<br />

On the contrary, in appropriate<br />

<strong>lighting</strong> conditions the human<br />

body begins to secrete serotonin,<br />

which mediates to the employees<br />

a sense of excitement<br />

and in this way enhances their<br />

performance. A suitable <strong>lighting</strong><br />

solution can be achieved<br />

by using luminaires with light<br />

sources producing a light with<br />

a correlated colour temperature<br />

of 6,500 K.<br />

Influence of daylight on the human body<br />

3 a.m. 9 a.m.<br />

6 a.m. noon 6 p.m. midnight 6 a.m. noon 6 p.m. midnight 6 a.m.<br />

cortisol level melatonin level<br />

During morning hours the human organism produces the hormone cortisol<br />

which stimulates metabolism. Its concentration in blood reaches its maximum<br />

at about 9 a.m., then during the rest of the day its content continually<br />

decreases. Melatonin, also called the hormone of sleep, is produced by the<br />

human organism also during the night and its concentration in the human<br />

organism culminates at 3 a.m.<br />

0° ~ 30° No effect<br />

30° ~ 45° Insufficient effect<br />

45° ~ 90° Optimal effect<br />

90° ~ 180° Undesirable effect – risk<br />

that glare can develop<br />

The third type of the photoreceptors in the human eye is sensitive to that<br />

part of the light spectrum which has the wavelength of 464 nanometres,<br />

i.e. the blue light. These receptors have influence on creating melatonin, a<br />

hormone controlling the circadian rhythm of people.<br />

Melatonin<br />

Melatonin makes us feel drowsy, slows<br />

down bodily functions and lowers<br />

activity levels to facilitate a good<br />

night’s sleep. It also ensures that<br />

a large number of metabolic processes<br />

are wound down. Body temperature<br />

falls; the organism, as it were, is put<br />

on the back burner. In this phase, the<br />

body secretes growth hormones that<br />

repair cells at night.<br />

Cortisol<br />

Cortisol is a stress hormone, produced<br />

from around 3 a.m. onwards in<br />

the adrenal cortex. It stimulates<br />

metabolism again and programmes<br />

the body for day-time operation. The<br />

first light of the day then stimulates<br />

the third receptor in the eye and<br />

suppresses the production of melatonin<br />

in the pineal gland. At the same time,<br />

the pituitary gland makes sure the<br />

body secretes more serotonin.<br />

Serotonin<br />

Serotonin acts as a mood-enhancing,<br />

motivating messenger. While the level<br />

of cortisol in the blood falls during the<br />

day in a counter-cycle to melatonin,<br />

serotonin helps us achieve a number<br />

of performance peaks. When daylight<br />

fades, the internal clock switches<br />

to night.<br />

However, if our body does not<br />

get enough light during the day,<br />

it produces only a low level of<br />

melatonin. As a result, we sleep badly,<br />

we wake feeling unrested, we are<br />

tired during the day and lack energy<br />

and motivation. Insufficient exposure<br />

to stimulating light during autumn<br />

and winter can turn the process into<br />

a downward spiral. At that time of<br />

year, some people develop seasonal<br />

affective disorder (SAD). Their internal<br />

clock misses its cues because the<br />

hormonal balance in the brain is upset.<br />

BLUELIGHT CONTENT<br />

26/27


The natural daylight is not monotonous. It changes<br />

its properties not only in dependence on the season<br />

of the year but it is also dependent on the cloudiness<br />

during the day.<br />

Daylight<br />

simulation<br />

As we have mentioned<br />

several times, the scientific<br />

research confirmed that the<br />

daylight is the most natural<br />

type of light for people. The<br />

effort to adapt the artificial<br />

<strong>lighting</strong> to its properties<br />

results from this knowledge.<br />

That is the reason why, when<br />

designing the light system<br />

in the industrial spaces, we<br />

utilise the function of daylight<br />

simulation. The natural<br />

daylight is not monotonous.<br />

It changes its properties<br />

not only in dependence on<br />

the season of the year but<br />

it is also dependent on the<br />

cloudiness during the day. Its<br />

intensity and colour change<br />

during the day. All these factors<br />

affect our perception of<br />

the space and objects inside<br />

of it.<br />

The daylight simulation can be<br />

achieved by various methods<br />

with the same goal: to achieve<br />

such an intensity and light<br />

colour that copies the properties<br />

of the daylight as truthfully<br />

as possible. At the beginning of<br />

the working hours higher illuminance<br />

with a high proportion of<br />

the cold light that will energise<br />

to a higher performance is desirable.<br />

On the contrary, during<br />

the lunch time it is suitable to<br />

increase the colour temperature<br />

and to strengthen the feeling of<br />

employees’ relaxation. The afternoon<br />

decline can be avoided<br />

by increasing the proportion of<br />

the cold light which is replaced<br />

by warmer tones preparing the<br />

human organism for rest at the<br />

end of the working hours.<br />

The daylight simulation is often<br />

implemented with the daylight<br />

sensor that assesses the <strong>lighting</strong><br />

intensity in the room during the<br />

day and according to this it increases<br />

or reduces the luminaire<br />

output in the light system. In<br />

this way constant illuminance<br />

of the space in compliance with<br />

the standard is ensured during<br />

the whole day.<br />

An assumption for simulating<br />

the daylight in the industrial<br />

spaces is the utilisation of the<br />

luminaires with the function<br />

dynamic light which can change<br />

the <strong>lighting</strong> intensity and tunable<br />

white technology which allows<br />

<strong>lighting</strong> level<br />

(lux)<br />

700<br />

600<br />

500<br />

400<br />

The goal of the daylight simulation is<br />

to achieve such a light intensity and<br />

colour that copies the properties of<br />

the daylight as truthfully as possible.<br />

8:00<br />

cool light (6,500 K)<br />

warm light (2,700 K)<br />

8:00 12:00 13:30 17:30<br />

Good morning<br />

Cool, fresh light raises the energy<br />

level of people coming into the<br />

workplace and provides a good start<br />

to the day.<br />

12:00<br />

Lunch time<br />

A short rest helps us to recharge out<br />

batteries. The light level decreases<br />

and the warm light facilitates<br />

relaxation.<br />

13:30<br />

Post-lunch dip<br />

After lunch,we usually feel sleepy. The<br />

light level rises again and changes<br />

to cool white to counter the „post<br />

lunch dip“.<br />

altering the correlated colour<br />

temperature in the room.<br />

The dynamic <strong>lighting</strong> in the<br />

luminaire is ensured by the DALI<br />

driver which is able to switch on<br />

or dim the light source from the<br />

value from 10 to 100 %. The<br />

function of the tunable white<br />

is ensured by two light sources<br />

radiating the light with different<br />

correlated colour temperature<br />

(cool white<br />

6,500 K and warm white<br />

2,700 K). Through changing<br />

the output of individual light<br />

sources we can achieve various<br />

levels of the white colour<br />

temperature. E.g. at a 50 % performance<br />

of both light sources<br />

the luminaire radiates neutral<br />

light with correlated colour<br />

temperature<br />

4,000 K. This solution enables<br />

creating illumination of the<br />

workplace that corresponds to<br />

its task and emotional state we<br />

want to evoke in the persons<br />

who are present.<br />

Happy hour<br />

Just before the end of the working<br />

day a change to cooler white<br />

light provides an alertness boost<br />

ahead of the journey home. For<br />

people working late, warm white<br />

light creates a pleasent „homely“<br />

atmosphere.<br />

17:30<br />

PRESTIGE 152<br />

300<br />

8:00 10:00 12:00 14:00 16:00 18:00<br />

DAYLIGHT SIMUlaTION<br />

28/29


ILLUMINATION<br />

OF ROOM SURFACES<br />

The recommended <strong>lighting</strong><br />

of surfaces in the industrial<br />

space is bound to the general<br />

<strong>lighting</strong> of the workplace. In<br />

industrial areas, the importance<br />

of adequate vertical<br />

illuminance increases in<br />

terms of safety and smooth<br />

implementation of the work.<br />

Proper <strong>lighting</strong> of vertical surfaces<br />

is especially important<br />

where oversized machinery is<br />

used and by supervisory and<br />

control work.<br />

Vertical Illumination<br />

The vertical illumination which<br />

is based on the ability of the<br />

human eye to respond to the<br />

light falling from above plays an<br />

important role for the <strong>lighting</strong><br />

of an industrial space. Using<br />

luminaires emphasising the<br />

vertical surfaces, we achieve<br />

optical brightening and appropriate<br />

visibility in production<br />

halls with oversized production<br />

machines or at the workplaces,<br />

where constant surveillance<br />

is required. It will enable the<br />

employees to recognise shapes<br />

and faces better, it will make<br />

their orientation in the space<br />

and reading numerical values at<br />

the machines easier. The vertical<br />

illuminance should achieve<br />

50 % of the working place’s<br />

horizontal illuminance value.<br />

LQS assesses the spaces with<br />

satisfactory illuminance with 5<br />

points. The luminaire TORNADO<br />

LED with a strongly asymmetric<br />

radiation characteristic can be<br />

a suitable type of <strong>lighting</strong> fixture<br />

that meets the demands on<br />

vertical <strong>lighting</strong> of the walls in<br />

the production halls. If placed<br />

correctly, the photometric luminaire<br />

characteristic will ensure<br />

a very uniformly illuminated<br />

wall almost from the top to the<br />

bottom.<br />

TORNADO PC LED 147<br />

prestige 152<br />

Relative wall illuminance: min 50 %<br />

of workplace illuminace<br />

LQS VALUE<br />

Vertical illumination<br />

Vertical<br />

illumination<br />

LQS<br />

Value<br />

Workplace illuminance 100 %<br />

Evavg > 0.5 Ehavg<br />

(Wall LG7)<br />

Evavg >150 lux<br />

Evavg > 0.5 Ehavg<br />

(Wall LG7)<br />

5<br />

4<br />

Evavg > 0.4 Ehavg 3<br />

Evavg > 0.3 Ehavg 2<br />

Evavg > 0.1 Ehavg 1<br />

Evavg < 0.1 Ehavg 0<br />

By a correct ratio of the illuminance of all surfaces in the room we can<br />

prevent both the psychological and eye fatigue and damaging the human<br />

sight as well.<br />

Illumination of room surfaces<br />

30/31


ECOLOGY<br />

The ecology and ecological solutions respecting the fragile equilibrium of the<br />

environment are important topics which have become key values across the whole<br />

industrial spectrum during the last decades. The manufacturers of the luminaires<br />

and light sources are no exception in this area.<br />

Together with awareness of the limited<br />

character of the energy sources<br />

that causes the permanent increase<br />

of their prices, taking into account<br />

the ratio of the luminaire or light<br />

source effectiveness and the energy<br />

consumed the trend is coming to the<br />

foreground.<br />

Also in this line of business the demands on efficient utilisation of<br />

energy, the recyclability and long life of the products constantly<br />

rise. In the area of manufacturing the luminaires and the light<br />

sources, the effectiveness of the light sources, the effectiveness<br />

of the luminaires and their impact on the environment are more<br />

and more emphasised. These are categories which, besides the<br />

ecological approach, contain a substantial potential for energy<br />

savings and in this way also reducing the operating costs. For the<br />

developers and architects of the industry buildings and production<br />

halls just this factor is the source of the strongest motivation<br />

when designing the light systems. Categories which are relevant<br />

from the point of view of ecology are: latest lamp technology,<br />

system efficacy of luminaire, dangerous material content, thermal<br />

output of a lamp, and finaly – product lifetime and maintenance<br />

costs.<br />

ECOLOGY<br />

32/33


The trend heads to manufacturing more effective and<br />

economical types of the existing light sources.<br />

LQS VALUE<br />

Latest lamp<br />

technology<br />

Latest lamp LQS Value<br />

technology<br />

> 100 lm/W 5<br />

> 90 lm/W 4<br />

> 80 lm/W 3<br />

> 70 lm/W 2<br />

> 60 lm/W 1<br />

> 50 lm/W 0<br />

LATEST lamp<br />

TECHNOLOGY<br />

The times when the whole<br />

world applauded Thomas Alva<br />

Edison for the discovery of<br />

the light bulb are irrecoverably<br />

over. Although he made<br />

his mark on history forever as<br />

the inventor of artificial light,<br />

other scientists and inventors<br />

came after him and they<br />

shifted and are still shifting<br />

the development by leaps and<br />

bounds ahead.<br />

With the knowledge about<br />

the limitedness of the energy<br />

sources which causes permanent<br />

increase of their prices,<br />

the trend taking into account<br />

the ratio of effectiveness of the<br />

luminaire or the light source<br />

and the consumed energy is<br />

coming to the foreground. As<br />

late as three years ago, the<br />

metal-halide lamps especially<br />

met these requirements but even<br />

they are retreating in favour of<br />

the light emitting diodes – LED.<br />

Compared to the conventional<br />

sources the LEDs achieve better<br />

parameters in any respect: they<br />

are more effective, they emit a<br />

negligible amount of heat, they<br />

place lower demands on the<br />

consumption of electrical energy,<br />

they do not contain mercury and<br />

so they are more ecological. In<br />

the area of manufacturing the<br />

light sources just LEDs represent<br />

a category which currently<br />

progresses most quickly. Up to<br />

90 % of all innovations today<br />

take place in the category of the<br />

light sources LED. Of course, the<br />

development and production of<br />

the conventional light sources<br />

has not been stopped but they<br />

progress more slowly. However, also<br />

here it is valid that the trend heads<br />

especially to manufacturing more<br />

effective and economical types of<br />

Latest lamp technologY<br />

the existing light sources. The<br />

original types are replaced by<br />

the eco and long-life fluorescent<br />

lamps or metal-halide lamps<br />

with ceramic burner of the<br />

second generation.<br />

The main indicator for selecting<br />

an optimal light source which<br />

the designer of the <strong>lighting</strong><br />

system in an industrial or<br />

production hall has to follow is<br />

the efficacy of the light source.<br />

Its value shows with what effectiveness<br />

the electric power<br />

is changed into light, i.e. how<br />

much of the luminous flux (lm) is<br />

produced from the input power<br />

(W) delivered to the light source.<br />

The unit is lumen per watt<br />

(lm/W). The LED light sources<br />

achieve the best parameters<br />

also in this category. Currently<br />

the LED chips with efficacy of<br />

160 lm/W at cool white CCT, are<br />

commercially available, however,<br />

in the lab conditions the value<br />

EFFICACY OF LIGHT SOURCEs<br />

LEDs<br />

High-pressure sodium lamps<br />

Metal halide lamps<br />

Linear fluorescent lamps<br />

Compact fluorescent lamps<br />

Mercury vapor lamps<br />

Low voltage halogen lamps<br />

Incandescent lamps<br />

of 254 lm/W has already been<br />

achieved.<br />

The higher price of the LED luminaires<br />

is the reason why they<br />

have not replaced the <strong>lighting</strong><br />

fixtures with conventional light<br />

sources in spite of the fact they<br />

are clearly of higher quality. But<br />

also this factor is to be viewed<br />

in a wider context. Although the<br />

initial costs for purchasing the<br />

LED luminaires will always be<br />

higher, the return on investment<br />

in the form of energy savings<br />

during the whole luminaire life<br />

time and practically no maintenance<br />

costs make the LED luminaires<br />

extraordinary commercially<br />

interesting. From this point of<br />

view the retrofits where we only<br />

change the conventional light<br />

source for a more modern type<br />

prove to be only temporary and<br />

from a long-term point of view it<br />

is also a loss-making solution.<br />

0 20 40 60 80 100 120 140 160 180 200 220 240<br />

lm/W (without ballast losses)<br />

34/35


The materials used for luminaire<br />

production have the biggest influence<br />

on its efficiency.<br />

GraFias 146<br />

SYSTEM EFFICACY<br />

OF LUMINAIRE<br />

The luminaire efficacy factor<br />

determines how effectively<br />

the <strong>lighting</strong> fixture itself is<br />

able to direct the light from<br />

the light sources with the<br />

smallest possible losses on<br />

the surfaces of the optical<br />

system. It is expressed as<br />

ratio of the lumen output of<br />

luminaire and installed power<br />

of luminaire. The light output<br />

ratio (LOR) expresses the ratio<br />

of the luminous flux flowing<br />

from the luminaire and the<br />

sum of the luminous fluxes of<br />

all light sources in the system.<br />

Lumen output<br />

of luminaire<br />

LOR = ––––––––––––– × 100 %<br />

Lumen output<br />

of lamps<br />

This value can be divided into<br />

the upward and downward<br />

ratio that expresses how many<br />

percent of the luminous flux<br />

from the luminaires heads to<br />

the upward and downward<br />

space (i.e. over and under the<br />

luminaire). This is of special<br />

importance for those spaces<br />

which place high demands on<br />

the illumination of the ceiling.<br />

Lumen output<br />

System of luminaire lm<br />

efficacy = ––––––––––––––– [–––]<br />

of luminaire Installed power W<br />

of luminaire<br />

thermal output<br />

of lamp<br />

The light spectrum visible for<br />

the human eyes is between the<br />

ultraviolet (UV) and infrared (IR)<br />

spectrum. In spite of the fact<br />

that the human eye is not able<br />

to catch the infrared radiation,<br />

it perceives it as radiant heat.<br />

Every object that is exposed<br />

to such radiation is constantly<br />

strained. However, the majority<br />

of the light sources used radiate<br />

this part of the spectrum in<br />

various extents. The lower the<br />

value of the radiated IR is, the<br />

more effective the light source<br />

is. From this point of view, on<br />

the bottom of the scale as the<br />

least efficient, there are the<br />

usual light bulbs which change<br />

up to 95 % of energy into heat<br />

and only remaining 5 % into<br />

visible light.<br />

In the industrial and production<br />

areas with air-conditioning<br />

the light sources with a high<br />

IR radiation percentage are<br />

a sufficiently big load for the<br />

electric power consumption.<br />

The heat from the non-effective<br />

sources continually heats the air<br />

in the closed space cooled by<br />

the air-conditioning – this fact<br />

is connected with the need for<br />

a higher performance of the<br />

air conditioning. It is approximately<br />

valid that for 2.5 W of<br />

the luminaire energy 1 W of the<br />

air-conditioning energy is used,<br />

i.e. if the energy consumption<br />

of the <strong>lighting</strong> system increases,<br />

the energy consumption for<br />

the air-conditioning operation<br />

grows in direct proportion<br />

also. The user of the industrial<br />

spaces illuminated by outdated<br />

light sources is burdened by<br />

increased costs not only for the<br />

energy needed for the operation<br />

of the light system but also<br />

for the air-conditioning.<br />

From this point of view the<br />

installation of luminaires with<br />

light sources creating the<br />

minimal percentage of the IR<br />

radiation is considered the most<br />

economical. These requirements<br />

are currently reliably fulfilled by<br />

the latest LED light sources that<br />

radiate only a negligible amount<br />

of the IR radiation.<br />

LQS assesses with the highest<br />

number of points those light<br />

systems which on average do<br />

not exceed 15 % proportion of<br />

the IR radiation in the overall<br />

radiated spectrum. This assessment<br />

is fulfilled especially by the<br />

LED light sources.<br />

LQS VALUE<br />

System efficacy<br />

of luminaire<br />

System efficacy LQS Value<br />

of luminaire<br />

> 80 lm/W 5<br />

> 70 lm/W 4<br />

> 65 lm/W 3<br />

> 55 lm/W 2<br />

> 40 lm/W 1<br />

> 30 lm/W 0<br />

The materials used for luminaire<br />

production have the biggest influence<br />

on its efficiency. The luminous<br />

materials enable changing<br />

the distribution of the sources´<br />

luminous flux, diffusing the light<br />

or changing the spectral composition.<br />

They are divided into<br />

reflective and permeable ones.<br />

Aluminium, using various surface<br />

finishes, creates the predominant<br />

part of the reflective materials for<br />

manufacturing reflectors.<br />

The most commonly used<br />

permeable materials are glass<br />

and plastics. Aluminium, glass,<br />

plastics, steel have different<br />

reflectance and capability to absorb<br />

light. However, in general<br />

it is valid that the more effective<br />

the materials used in the optical<br />

system are, the lower the losses<br />

on these surfaces will be as well<br />

as the luminaire efficiency being<br />

higher.<br />

Besides the used material themselves<br />

the luminaire efficiency is<br />

also affected by the design or<br />

the shape of the optical system.<br />

A correctly designed luminaire<br />

reflects the largest amount of<br />

light to the surroundings at<br />

minimal losses. The optimal<br />

mathematical and physical geometrical<br />

shapes of the <strong>lighting</strong><br />

fixture can be calculated by<br />

modern computer systems,<br />

e.g. LIGHTTOOLS.<br />

The materials used for luminaire production<br />

have the biggest influence on<br />

its efficiency. The luminous materials<br />

enable changing the distribution of<br />

the sources´ luminous flux, diffusing<br />

the light or changing the spectral<br />

composition.<br />

LQS VALUE<br />

Thermal output of lamp<br />

Thermal output<br />

of lamp<br />

< 15 % proportion<br />

of IR radiation<br />

< 26 % proportion<br />

of IR radiation<br />

< 28 % proportion<br />

of IR radiation<br />

< 31 % proportion<br />

of IR radiation<br />

< 60 % proportion<br />

of IR radiation<br />

> 60 % proportion<br />

of IR radiation<br />

LQS<br />

Value<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

System effiCaCY of luminaire / Thermal output of lamp<br />

36/37


COMPARING TOTAL COSTS FOR ILLUMINATION (TCO) TOTAL COSTS OF OWNERSHIP<br />

LQS VALUE<br />

Dangerous material<br />

content<br />

Dangerous LQS Value<br />

material content<br />

mercury content 5<br />

0 mg<br />

mercury content 4<br />

< 0.5 mg<br />

mercury content 3<br />

< 1.5 mg<br />

mercury content 2<br />

< 2.4 mg<br />

mercury content 1<br />

< 5 mg<br />

mercury content 0<br />

> 5 mg<br />

DANGEROUS<br />

MATERIAL CONTENT<br />

The vision of danger in connection<br />

with luminaires and<br />

light sources for common<br />

people is connected with the<br />

risk of cutting by a broken<br />

bulb. As a matter of fact,<br />

the risks connected with<br />

using some types of the light<br />

sources are much more serious<br />

and can have an impact<br />

on the people’s health as<br />

well as on the quality of the<br />

environment.<br />

The reason is the mercury content,<br />

a heavy metal with high<br />

toxicity, which is an inevitable<br />

part of the fluorescent lamps<br />

and metal-halide lamps. In spite<br />

of extensive scientific research,<br />

until now we have not revealed<br />

a material which would replace<br />

the task of mercury in the light<br />

sources. The solutions which<br />

would not represent any risk<br />

from the point of view of safety<br />

are extremely costly and therefore<br />

unsuitable for the mass<br />

market.<br />

The task of mercury in some<br />

types of the light sources remains<br />

thus irreplaceable. When<br />

the luminaire is switched on, a<br />

discharge arises during which<br />

ionisation of the mercury atoms<br />

develops and they subsequently<br />

emit ultraviolet radiation. This<br />

radiation excites the phosphorus<br />

molecules spread on the<br />

internal side of the fluorescent<br />

lamp and during their return<br />

to the original state they emit<br />

photons of visible light. The<br />

risk connected with the light<br />

sources containing mercury<br />

does not consist in their common<br />

usage. It arises when they<br />

are broken during handling or<br />

they are not disposed in compliance<br />

with legislation which<br />

defines the method how the<br />

used and damaged light sources<br />

containing toxic substances are<br />

to be removed.<br />

In the first case there is a threat<br />

that the mercury vapours<br />

can leak to the air which in<br />

dependence of the number of<br />

disrupted sources, the size of<br />

the room and method of airing<br />

can cause the employees at the<br />

workplace short-term health<br />

problems (nausea, anxiety). In<br />

the second case, when disposing<br />

the toxic waste inadequately, it<br />

represents a long-term risk of<br />

soil contamination, as the heavy<br />

metals do not decompose and<br />

become a permanent part of<br />

the environment.<br />

The designers of the <strong>lighting</strong><br />

system for industrial areas<br />

should also take into account<br />

the ecological potential of the<br />

light sources when they select<br />

them. The new types of the<br />

fluorescent lamps marked “eco”<br />

contain a smaller proportion of<br />

mercury than the older types.<br />

However, from the point of<br />

view of safety the LED light<br />

sources are undoubtedly<br />

considered the least dangerous<br />

option.<br />

LQS assesses the light sources<br />

according to the mercury<br />

content and the highest score<br />

– 5 points are assigned to the<br />

light sources with no content of<br />

mercury.<br />

Hg<br />

Hg<br />

Hg<br />

PRODUCT LIFETIME<br />

AND MAINTANANCE<br />

COSTS<br />

When designing a <strong>lighting</strong><br />

system of an industrial and<br />

production area one of the<br />

key factors the architect and<br />

developer should take into<br />

account is the lifetime of the<br />

light source and the costs for<br />

its maintenance.<br />

When the general awareness<br />

of the unsuitable parameters<br />

of the common light bulb<br />

arose, the most spread reason<br />

for replacing this light source<br />

by fluorescent lamps was just<br />

its longer lifespan. The high<br />

quality fluorescent lamps can<br />

really achieve a lifespan of up<br />

to 24,000 hours but many<br />

disadvantages, not visible at<br />

first sight, are connected with<br />

their usage.<br />

These light sources wear off<br />

rapidly when they are frequently<br />

switched on and off.<br />

Therefore their placement e.g.<br />

in a corridor with an installed<br />

movement detector (most frequently<br />

due to saving of electric<br />

power) is not the best solution,<br />

just because of the shortened<br />

lifespan. The user of the space<br />

is then burdened by the costs<br />

not only for the purchase of<br />

the replacement light sources<br />

but also for activities connected<br />

with maintenance and service<br />

of the <strong>lighting</strong> system. Further<br />

indirect costs aroused by the<br />

need to make the space of the<br />

industrial area accessible during<br />

maintenance operations and<br />

not to restrict the everyday<br />

operation of the individual<br />

workplaces are connected with<br />

a more frequent replacement of<br />

the light sources.<br />

Compared to the light bulbs<br />

the LED light sources represent<br />

at the first sight a more costly<br />

solution. Their price compared<br />

with the conventional light<br />

sources is really higher; however,<br />

their utilisation in the<br />

<strong>lighting</strong> system is profitable<br />

for several reasons. Their first<br />

and the biggest advantage<br />

is the extremely long lifetime<br />

reaching more than 50,000<br />

hours and it represents at 11<br />

hours operation time 250 days<br />

during the year approximately<br />

18 years. In the case of LED the<br />

end of the lifetime is given by<br />

the decrease of the light source<br />

output to 70 % (in some cases<br />

50 %). At the same time they<br />

are light sources which show an<br />

extremely low failure rate, only<br />

two LED sources pre million<br />

pieces produced. The regular<br />

costs for their replacement and<br />

maintenance are thus removed.<br />

By adding the functionality<br />

<strong>lighting</strong> management system<br />

into the <strong>lighting</strong> system we can<br />

reduce the need of the manual<br />

control which is also considered<br />

a certain type of maintenance.<br />

The long lifetime and minimal<br />

demandingness in the area of<br />

maintenance in combination<br />

with energy economy make<br />

the LED light sources an ideal<br />

solution when designing the<br />

<strong>lighting</strong> system in the industrial<br />

areas and production halls.<br />

When taking into account all<br />

relevant criteria, LQS assigns the<br />

highest score for<br />

the parameter “product<br />

lifetime” and the “costs for<br />

maintenance” just to those light<br />

sources with the lifetime of or<br />

higher than 50,000 hours.<br />

TORNADO PC T8 TORNADO PC LED TORNADO PC LED<br />

(daylight sensor,<br />

presence detector)<br />

type of light source FD (T8) LED LED<br />

power consumption 36 51 51 W<br />

number of light sources in luminaire 2 1 1 pcs<br />

control gear CCG ECG ECG<br />

type of <strong>lighting</strong> control none none daylight sensor + presence detector<br />

lifetime of light source 15,000 50,000 50,000 hours<br />

power consumption of luminaire 90 51 30 W<br />

luminous flux 6,700 5,100 5,100 lm<br />

LOR 74 100 100 %<br />

luminaire light output 4,958 5,100 5,100 lm<br />

number of luminaires 200 200 200 pcs<br />

average time when luminaire switch on between 6.00 – 18.00 12 12 12 hours<br />

average time when luminaire switch on between 18.00 – 6.00 5 5 5 hours<br />

number of days in week when luminaire switch on 5 5 5 days<br />

price for electrical energy 0.18 0.18 0.18 €/kW/hour<br />

purchase price of luminaire 34.3 180 190 €<br />

purchase price of light source 2 0 0 €<br />

purchase price of service hour 20 20 20 €<br />

time needed for the exchange of one source 0.25 0.25 0.25 hours<br />

COOLING ENERGY<br />

cooling system usage factor 0 0 0 %<br />

cooling efficiency 2.5 2.5 2.5 Wh/Wc<br />

purchace for initial instalation 7,660.00 36,000.00 38,000.00 €<br />

Number of maintenance required per 12 years 3 1 1<br />

Maintenance fee 1,800.00 0.00 0.00 €<br />

power consumption of luminaire 90.00 51.00 30.00 W<br />

power consumption of cooling system 0.00 0.00 0.00 W<br />

completly power consumption of room 18,000.00 10,200.00 6,000.00 W<br />

consumption of el. energy for day 306.00 173.40 70.08 kWh<br />

month 6,648.21 3,767.32 1,522.57 kWh<br />

year 79,778.57 45,207.86 18,270.86 kWh<br />

production of emission CO 2<br />

per year 51,058.29 28,933.03 11,693.35 kg<br />

price for el. energy per day 55.08 31.21 12.61 €<br />

month 1,196.68 678.12 274.06 €<br />

year 14,360.14 8,137.41 3,288.75 €<br />

difference between input costs 28,340.00 30,340.00 €<br />

saving difference per year - power consumption -6,222.73 -11,071.39 €<br />

saving CO 2<br />

per year -22,125.26 -39,364.94 kg<br />

payback excluding maintenance 4.6 2.7 years<br />

payback including maintenance 4.3 2.8 years<br />

POWER consumption of <strong>lighting</strong> inSTALLATion ProDUCTion of CO 2<br />

operating coSTS and PAYBACK time<br />

W<br />

kg<br />

€<br />

1,400,000<br />

1,200,000<br />

1,000,000<br />

800,000<br />

600,000<br />

400,000<br />

200,000<br />

0<br />

0 1 2 3 4 5 6 7 8 9 10 11 12<br />

years<br />

TORNADO PC T8<br />

TORNADO PC LED<br />

TORNADO PC LED (daylight sensor, presence detector)<br />

700,000<br />

600,000<br />

500,000<br />

400,000<br />

300,000<br />

200,000<br />

100,000<br />

0<br />

0 1 2 3 4 5 6 7 8 9 10 11 12<br />

years<br />

TORNADO PC T8<br />

TORNADO PC LED<br />

TORNADO PC LED (daylight sensor, presence detector)<br />

250,000<br />

200,000<br />

150,000<br />

100,000<br />

50,000<br />

0<br />

0 1 2 3 4 5 6 7 8 9 10 11 12<br />

years<br />

TORNADO PC T8<br />

TORNADO PC LED<br />

TORNADO PC LED (daylight sensor, presence detector)<br />

LQS VALUE<br />

Product lifetime<br />

& maintenance costs<br />

TProduct lifetime<br />

& maintenance<br />

costs<br />

LQS Value<br />

>_ 50,000 5<br />

> 24,000 4<br />

> 19,000 3<br />

> 12,000 2<br />

> 10,000 1<br />

>_ 2,000 0<br />

Dangerous material CONTENT/ ProdUCT lifetime and maintenance COsts<br />

38/39


EFFICIENCY<br />

The industrial buildings represent spaces with a complex infrastructure. They<br />

are energy-intensive objects in the framework of which the <strong>lighting</strong> has to work<br />

economically and at the same time it has to be designed in such a way that it will<br />

flexibly respond to the change of the manufacturing processes. The <strong>lighting</strong> system<br />

in these premises should functionally integrate the artificial and daylight; it should<br />

be biologically effective and should positively affect the employees´ performance<br />

efficiency. Its optimal functionality can be achieved by implementing suitable<br />

management tools. A comprehensive overview of available methods and <strong>lighting</strong><br />

management systems, including an overview of the technical specifications is<br />

contained in specialized brochure <strong>OMS</strong> Lighting Management System.<br />

In the time period when we<br />

face continual growth of the<br />

energy prices, the decision of<br />

the owners and operators of the<br />

industrial objects to integrate<br />

the management tools into the<br />

<strong>lighting</strong> systems is most frequently<br />

motivated by the vision<br />

of the financial savings for the<br />

consumed power. The potential<br />

of the financial savings is, however,<br />

only one parameter which<br />

improves the efficiency of the<br />

<strong>lighting</strong> systems. Through implementing<br />

suitable tools of the<br />

<strong>lighting</strong> management system the<br />

owners contribute to reducing<br />

the CO 2<br />

emissions to the air and<br />

at the same time they can make<br />

profit from other not negligible<br />

advantages – especially the management<br />

comfort, autonomous<br />

character and flexibility of the<br />

<strong>lighting</strong> system.<br />

The comfort of the <strong>lighting</strong><br />

system is defined by two basic<br />

parameters. The first parameter<br />

is the tailor-made system<br />

functionality itself for the given<br />

space, the other one are the<br />

control elements which carry<br />

out the management itself. The<br />

task of these control elements<br />

is to simplify the management<br />

process. The more sophisticated<br />

the control elements included<br />

to the management are, the<br />

greater comfort to the <strong>lighting</strong><br />

system owner is brought. In an<br />

ideal case it can be controlled<br />

by a remote control, tablet or<br />

through internet from a remote<br />

computer. The autonomous<br />

character of the <strong>lighting</strong> system<br />

is ensured by the automatic<br />

control. A fully autonomous<br />

system works without any<br />

forced interventions of the user.<br />

The priority task of the management<br />

system’s automation is to<br />

exclude the failure of the human<br />

factor. An autonomously working<br />

<strong>lighting</strong> system is a benefit<br />

especially for the spaces with<br />

a large potential of saving the<br />

electrical power where it is not<br />

possible for the space users to<br />

know or to be able to operate<br />

the system of luminaires. It finds<br />

a wide implementation in the<br />

manufacturing and warehousing<br />

premises. The requirement<br />

on the flexibility of the <strong>lighting</strong><br />

system in the industrial sphere<br />

belongs to one of the most<br />

fundamental criteria. Due to<br />

the variedness of the working<br />

activities the requirements on<br />

the illumination often change<br />

in this type of spaces. Through<br />

implementing suitable management<br />

tools using the light scenes<br />

or firmly adjusted time schedules<br />

the existing <strong>lighting</strong> system can<br />

flexibly adapt to the actual needs<br />

without any necessity to change<br />

the luminaires or wiring.<br />

EFFICIENCY<br />

40/41


The task of the artificial <strong>lighting</strong> is to balance the<br />

differences and to complete or to replace in full extent<br />

the natural light when its availability is limited.<br />

LQS VALUE<br />

Daylight sensor<br />

Daylight sensor LQS Value<br />

Yes 2<br />

No 0<br />

Automatic Control<br />

The automatic control includes comfort with maximal savings<br />

of electricity and CO 2<br />

. It represents the most effective<br />

type of management in the industrial objects as they are<br />

spaces where it is not suitable for the change of the <strong>lighting</strong><br />

to be always brought about by the user. An appropriately<br />

designed, installed and adjusted <strong>lighting</strong> system guarantees<br />

that we always have so much light as it is really necessary<br />

for the currently carried out activity. The automatic control<br />

is divided into the control based on the <strong>lighting</strong> intensity,<br />

movement or time and just the combination of the first two<br />

regulation methods is the most advantageous solution.<br />

Daylight sensor<br />

It is especially suitable to use<br />

the automatic control based<br />

on the luminance intensity in<br />

the industrial premises with<br />

availability of the daylight.<br />

In principle it is valid that<br />

the greater the share of the<br />

daylight in the concrete space<br />

is, the higher the effectiveness<br />

of this management is<br />

and it can achieve up to 60 %<br />

energy saving.<br />

The daylight sensor is the core<br />

of the system. It scans the light<br />

reflected from the scanning<br />

plane from the surface under<br />

the sensor. The daylight sensor<br />

functionality is stressed by the<br />

fact that in the area with the<br />

daylight availability the natural<br />

light and artificial <strong>lighting</strong><br />

complete each other. If the<br />

share of the daylight decreases,<br />

the luminance sensor records<br />

it and increases the intensity<br />

of the artificial <strong>lighting</strong>. And<br />

vice versa, if there is enough<br />

daylight in the space, it is able<br />

to reduce the intensity of the<br />

artificial <strong>lighting</strong> or to dim the<br />

luminaires up to a value of 0 %.<br />

When the scanned zone is covered<br />

correctly, the sensors can<br />

ensure that there is always so<br />

much light as necessary and the<br />

luminaires will not emit light of<br />

an unnecessarily high intensity.<br />

Controlling the luminaires based<br />

on the luminance intensity is<br />

carried out fully automatically<br />

and besides saving the energy it<br />

also increases the user comfort.<br />

From the design point of view<br />

the sensors for scanning the<br />

luminance are produced in various<br />

designs – for installing in<br />

the ceiling, for ceiling surfacing,<br />

for placing directly into the luminaire<br />

or for anchoring on the<br />

fluorescent light source. From<br />

the point of view of functionality<br />

and the way of utilisation<br />

the daylight sensors can be<br />

divided into the local and global<br />

ones. In the manufacturing and<br />

warehouse premises both types<br />

are used in dependence on the<br />

overall character of the space.<br />

In the manufacturing halls<br />

with a standard height of ceilings<br />

without any skylight we<br />

recommend to implement a<br />

local sensor for every workplace.<br />

In this way we achieve<br />

accurate <strong>lighting</strong> regulation to<br />

the required luminance intensity<br />

in the space. The disadvantage<br />

of the local sensors is that they<br />

The light conditions change during<br />

the day in dependence of the time<br />

of the day, weather and the season<br />

of the year. The task of the artificial<br />

<strong>lighting</strong> is to balance the differences<br />

and to complete or to replace in<br />

full extent the natural light when its<br />

availability is limited.<br />

14:00 17:00 20:00<br />

50 % of power consumption 75 % of power consumption 100 % of power consumption<br />

are not able to scan the light<br />

conditions from the workplaces<br />

where the properties of the<br />

reflection surface are often<br />

changed or materials with high<br />

reflectance are used. The local<br />

sensor also responds to the<br />

short-term changes of the luminance<br />

intensity and this fact<br />

is negative for regulating the<br />

artificial <strong>lighting</strong>. In this case we<br />

recommend using the global<br />

luminance sensor in the space.<br />

The global luminance sensor<br />

finds its place in the manufacturing<br />

and warehouse spaces<br />

with high ceilings and skylights<br />

where it is impossible to implement<br />

the local daylight sensors.<br />

The global sensor subsequently<br />

scans the <strong>lighting</strong> intensity in<br />

the whole space. For the sensor<br />

to scan the light conditions<br />

correctly, it is necessary to<br />

locate it appropriately. In the<br />

skylight space we recommend<br />

to install the sensor closely<br />

under the skylight. In difference<br />

to the local sensors the global<br />

sensor represents a guarantee<br />

of a more stable regulation.<br />

However, at the same time it is<br />

not able to record the failures<br />

of individual luminaires or any<br />

reduction of their luminous flux<br />

due to ageing and this fact can<br />

cause inaccurate regulation of<br />

the <strong>lighting</strong> system.<br />

Comparison: global vs. local system Global sensor system Local sensor system<br />

Accuracy of measurement ++ –<br />

Constancy of illumination ++ –<br />

Suggestibility by <strong>lighting</strong> effects ++ –<br />

Undisturbed room design ++ +<br />

Restrictions in relation to installation ++ +<br />

Installation costs ++ +<br />

RELAX XTP ip65 149<br />

LED<br />

automatic <strong>lighting</strong> system / Daylight sensor<br />

42/43


quality control (750 lux)<br />

maintenance (500 lux)<br />

production (300 lux)<br />

cleaning (100 lux)<br />

dimmable<br />

luminaire<br />

2<br />

4<br />

CONTROL paNEL<br />

1<br />

500 lux<br />

500 lux<br />

REQUEST<br />

100 lux 400 lux<br />

5<br />

1. Through the control panel user set level at which shall be maintained<br />

illuminance.<br />

2. Setpoint is delegated to control system (sensor).<br />

3. The daylight sensor scans luminance and compares the current value<br />

with the required.<br />

4. When detecting difference, system makes a change (luminaires are<br />

dimmed up or dimmed down).<br />

5. The resulting illuminance on the working plane is composed of sunlight<br />

and adjusted artificial <strong>lighting</strong>.<br />

unsuitable sensor<br />

placement<br />

parasitic light -<br />

glare from<br />

reflected<br />

daylight<br />

suitable range<br />

of sensor placement<br />

3<br />

FINAL<br />

VALUE<br />

+<br />

-<br />

OFF<br />

sensor<br />

DAYLIGHT<br />

unsuitable sensor<br />

placement<br />

parasitic<br />

light -<br />

glare from<br />

luminaires<br />

Proper placement of daylight sensor - the exclusion of adverse effects.<br />

When implementing the control<br />

functionality based on the luminance<br />

intensity to the industrial<br />

spaces it is necessary to take<br />

into account the fact that in the<br />

spaces with daylight availability<br />

(with windows, skylight) the<br />

luminance intensity in individual<br />

parts of the premises achieves<br />

different values. This irregularity<br />

is aroused by the sunshine<br />

which is stronger in the window<br />

area than in the remaining part<br />

of the space. This problem can<br />

be removed by the systems enabling<br />

to control the luminaire<br />

system with the offset function<br />

thanks to which it is possible to<br />

ensure the uniform distribution<br />

of the <strong>lighting</strong> intensity in<br />

the whole room. Two groups<br />

of luminaires, one by the<br />

windows and the other in the<br />

space more remote from the<br />

windows are the basis of such<br />

a system. When the daylight<br />

falls to the space during the<br />

day, the daylight sensor scans<br />

it and completes the control<br />

of the <strong>lighting</strong> intensity by the<br />

offset in such a way that the<br />

group of luminaires close to the<br />

windows lights e.g. on 40 % of<br />

the luminous flux and the other<br />

group of luminaires where less<br />

daylight occur, on 70 % of the<br />

luminous flux. In this way we<br />

achieve the required uniformity<br />

of <strong>lighting</strong> in the whole space.<br />

And vice versa, if the daylight<br />

availability from the external<br />

environment is small or even of<br />

0 value, all luminaires in both<br />

groups light with the same<br />

intensity. When using the daylight<br />

sensors it is necessary to<br />

be aware that the availability of<br />

the daylight in the space does<br />

not change only in dependence<br />

on the time of the day but is<br />

also depends on the orientation<br />

of the windows towards<br />

the cardinal points or changing<br />

cloudiness.<br />

When placing the sensors it<br />

is necessary to ensure that<br />

the luminous fluxes of the<br />

luminaires of one group do not<br />

touch the scanned surface of<br />

the sensor from the other group<br />

of the luminaires. It is also valid<br />

that the scanned surface of<br />

the sensors must not overlap.<br />

It avoids their mutual influence<br />

and subsequent destabilisation<br />

of the system regulated. At the<br />

same time the daylight sensor<br />

has to be placed in a sufficient<br />

distance from the windows and<br />

light sources which could illuminate<br />

the sensor itself and in this<br />

way affect its function.<br />

The amount of the luminance<br />

scanned by the sensor depends<br />

very much on the reflective surface<br />

and colour of the scanned<br />

area. If these conditions are<br />

changed, e.g. during operation<br />

with a material with reflectance,<br />

also the scanning conditions are<br />

changed. In this case the sensor<br />

detects increased luminance<br />

intensity and causes dimming of<br />

the luminaires. This shortage is<br />

partially removed by adjusting<br />

suitable time for delaying the<br />

change of the luminaire luminous<br />

flux and in this way we<br />

achieve a more fluent transition<br />

and the change of the <strong>lighting</strong><br />

intensity will not be that visible.<br />

A sudden change of the light<br />

conditions can be prevented<br />

by placing the scanned surface<br />

of the sensor to a place where<br />

the properties of the environment<br />

do not change so often.<br />

The primary adjustment of the<br />

illumination level to which the<br />

<strong>lighting</strong> system is to be adjusted<br />

is to be carried out without any<br />

daylight or at the lowest possible<br />

share of the ambient light.<br />

UNMANAGED SYSTEM<br />

lux<br />

1,500<br />

1,000<br />

625<br />

500<br />

0<br />

lux<br />

1,500<br />

1,000<br />

500<br />

0<br />

lux<br />

1,500<br />

1,125<br />

1,000<br />

500<br />

0<br />

500 lux<br />

model situation at 8:00<br />

Incorrect solution – oversized illuminance level<br />

artificial <strong>lighting</strong><br />

requested illuminance<br />

6:00 12:00 18:00 24:00<br />

h<br />

daylight<br />

6:00 12:00 18:00 24:00<br />

h<br />

oversizing<br />

6:00 8:00<br />

12:00 18:00 24:00<br />

h<br />

625 lux<br />

1,125 lux<br />

oversizing of the original<br />

system by maintenance<br />

factor 0.8<br />

MANAGED SYSTEM BASED ON ILLUMINANCE LEVEL<br />

lux<br />

1500<br />

1 000<br />

500<br />

0<br />

lux<br />

1,500<br />

1,000<br />

500<br />

0<br />

lux<br />

1,500<br />

1,000<br />

500<br />

0<br />

500 lux<br />

6:00 12:00 18:00 24:00<br />

h<br />

model situation at 8:00<br />

artificial <strong>lighting</strong><br />

requested illuminance<br />

6:00 12:00 18:00 24:00<br />

h<br />

daylight<br />

savings<br />

6:00 8:00<br />

12:00 18:00 24:00<br />

h<br />

0 lux<br />

500 lux<br />

Correct solution – required illuminance level<br />

oversizing of the original<br />

system by maintenance<br />

factor 0.8<br />

Daylight sensor<br />

44/45


LQS VALUE<br />

Constant illuminance<br />

sensor<br />

Constance<br />

illuminance<br />

sensor<br />

LQS Value<br />

Constant<br />

illuminance<br />

sensor<br />

During the operation of the<br />

<strong>lighting</strong> system the light properties<br />

of the installed luminaires<br />

gradually deteriorate. This fact<br />

is caused by ageing, wear and<br />

polluting the optical parts and<br />

the light sources of the luminaire.<br />

When designing the <strong>lighting</strong><br />

system it is therefore necessary<br />

to count on decrease of<br />

the luminous flux due to ageing<br />

the light sources from the very<br />

beginning. The greater these<br />

declines are the more overdimensioned<br />

the <strong>lighting</strong> system<br />

has to be. It means during its<br />

operation it will produce more<br />

unrequired light. This over-dimensioning<br />

can be removed by<br />

the constant illuminance sensor<br />

and using such luminaires that<br />

can be dimmed according to<br />

the need. The sensor is adjusted<br />

to the required illuminance<br />

and adapts the luminaire<br />

output in such a way that the<br />

required illuminance will not be<br />

exceeded – the so called maintained<br />

illuminance. In this way<br />

we can achieve considerable<br />

energy savings. The constant<br />

illuminance sensor behaves<br />

as a luminance sensor and it<br />

artificially reduces the luminous<br />

relative illuminance (%)<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

1 st cleaning of luminaires<br />

2 nd cleaning of luminaires<br />

3 rd cleaning of luminaires<br />

1 st replacement of light sources<br />

1 st cleaning of room surfaces<br />

A<br />

C<br />

E<br />

}<br />

D<br />

B<br />

flux of the luminaires. This solution<br />

can be only implemented<br />

when the <strong>lighting</strong> system will be<br />

over-dimensioned from the very<br />

beginning. The economy of this<br />

solution can look contradictorily<br />

at the first sight. However,<br />

the reality is that the savings<br />

occur because during the first<br />

years of operation of the overdimensioned<br />

<strong>lighting</strong> system<br />

the light sources do not work<br />

at peak output. The system is<br />

adjusted to the 100 % output<br />

after it begins to show signs of<br />

wear. Thanks to this solution we<br />

achieve constant illuminance<br />

of the whole scanned space.<br />

From the point of view of the<br />

increased economy of this solution<br />

it is suitable to combine<br />

the constant illuminance sensor<br />

with the daylight sensor. In<br />

this combination both sensors<br />

are able to utilise the natural<br />

daylight potential falling from<br />

the windows or skylights in full<br />

extent and to adapt the artificial<br />

light intensity to it.<br />

Illumination changes during the life<br />

of the <strong>lighting</strong> system<br />

A – maintained <strong>lighting</strong> system curve<br />

B – maintained value –<br />

maintenance factor<br />

C – unmaintained <strong>lighting</strong><br />

system curve<br />

D – benefits of cleaning luminaires at<br />

regular intervals<br />

E – irreversible loss caused by ageing<br />

of luminaire materials<br />

PRESTIGE 152<br />

Yes 1<br />

No 0<br />

0 2 4 6 8 10 12 14 (in 1,000 hours)<br />

1 2 3 4 (years)<br />

time of operation<br />

Constant illuminance sensor<br />

46/47


LQS VALUE<br />

Presence detector<br />

Presence<br />

detector<br />

LQS Value<br />

Yes 1<br />

No 0<br />

PRESENCE DETECTOR<br />

The control based on the<br />

movement belongs to<br />

automatic management<br />

methods which makes the<br />

luminaires lights only when<br />

persons or objects move in<br />

the space, i.e. when <strong>lighting</strong><br />

is really necessary. This type<br />

of management involves both<br />

the user comfort and saving<br />

potential which can achieve<br />

up to 50 % in the individual<br />

premises. It finds its place in<br />

the industrial and manufacturing<br />

halls especially in the<br />

warehouses, communication<br />

zones and for the external<br />

<strong>lighting</strong>.<br />

The functionality of this <strong>lighting</strong><br />

management system ensures<br />

the presence detector, which<br />

responds to the persons´ or<br />

objects´ movement in the detection<br />

area. Routinely are used<br />

in industry the passive infrared<br />

presence detectors or highfrequency<br />

presence detectors.<br />

Their usage is given by the type<br />

and structure of the space.<br />

Passive Infrared (PIR)<br />

Presence Detector<br />

The passive infrared technology<br />

with a built-in scanner in the<br />

sensor ensures the scanning<br />

operation of this type of sensor.<br />

These sensors respond to<br />

the thermal radiation of the<br />

human body, they transfer it<br />

to an electric signal; the sensor<br />

evaluates it and switches<br />

on the <strong>lighting</strong>. The scanner<br />

itself emits no radiation and<br />

therefore we can speak about<br />

the PIR sensors. The passive<br />

infrared sensors can be used<br />

both in the internal and external<br />

spaces. They can be installed<br />

Presence detector<br />

in various assembly heights<br />

(routinely up to the height of 12<br />

metres) and can possess various<br />

sensitivities. The extent of the<br />

maximal scanned area depends<br />

on the assembly height and the<br />

sensitivity of the sensor used.<br />

Real picture of the scanned enviroment.<br />

2<br />

1 – Direct walking<br />

2 – Perpendicular walking<br />

3 – Working position<br />

Presence detector<br />

Presence detector areas of sensitivity.<br />

presence detector<br />

360°<br />

A<br />

B<br />

C<br />

C<br />

B<br />

A<br />

3<br />

diameters of scanned areas<br />

1<br />

height<br />

of the sensor<br />

placement<br />

A – large movement<br />

B – medium movement<br />

C – small movement<br />

For the PIR scanning sensitivity<br />

not to be negatively affected, it<br />

is important not to install them<br />

close to the light sources, airconditioning<br />

and heating units<br />

or other sources of a strong<br />

infrared radiation.<br />

15.1°C 37. 6°C<br />

Infrared photograph of scanned heat<br />

from moving people and objects.<br />

The maximal sensitivity of the<br />

movement detection is achieved<br />

if the person or moving object<br />

passes the detection areas at<br />

a perpendicular direction. If<br />

the movement is direct to the<br />

sensor, i.e. longitudinal with the<br />

detection area the sensor sensitivity<br />

is reduced and the area<br />

scanned is also smaller. A disadvantage<br />

of the PIR detectors<br />

is the fact that their sensitivity<br />

is dependent on the ambient<br />

temperature, the temperature<br />

of the moving object or person,<br />

the scanning direction and<br />

the size of the movement the<br />

sensor is to scan. The lower the<br />

ambient temperature is, the<br />

higher sensitivity the sensor has<br />

and is able to scan a larger area.<br />

However, at a higher ambient<br />

temperature the scanning<br />

sensitivity of the PIR presence<br />

detector declines as the level of<br />

the temperatures in the space<br />

and the temperature radiated<br />

by people is negligible. A similar<br />

situation develops if the moving<br />

person wears several layers of<br />

clothes. The functionality of the<br />

PIR sensors is also substantially<br />

limited in indented spaces or in<br />

premises with large obstacles.<br />

The presence detector can be used in the indoor and<br />

outdoor applications with different sensitivity and<br />

mounting height.<br />

High Frequency (HF)<br />

Presence Detector<br />

The functionality of this type of<br />

the presence detector consists<br />

in emitting and receiving the<br />

signals. It is suitable for spaces<br />

as warehouses where the<br />

scanned area is limited partially<br />

or temporarily due to the occurrence<br />

of large-sized objects.<br />

These sensors are able to scan<br />

the movement also through<br />

bulky obstacles, e.g. various<br />

types of materials in the industrial<br />

spaces, glass or thin walls.<br />

They are also able to respond<br />

unscanned<br />

area<br />

scanned<br />

area<br />

Scanned area of passive infrared<br />

sensor (PIR)<br />

to a minimal movement and<br />

their sensitivity is not affected<br />

by the ambient temperature.<br />

For an ideal space coverage it is<br />

suitable for the scanning areas<br />

of the individual movement sensors<br />

to overlap each other.<br />

When installed appropriately,<br />

the sensor responds to the<br />

presence of a person in the<br />

detected zone by immediate<br />

switching on the <strong>lighting</strong>.<br />

When using the control based<br />

on the presence detector we<br />

scanned<br />

area<br />

Scanned area of high frequency<br />

sensor (HF)<br />

can make use of the function of<br />

delay for dimming and it means<br />

the luminous flux of luminaire<br />

luminous flux does not change<br />

immediately after the movement<br />

detection decays but<br />

after passing the adjusted time<br />

without any detected movement<br />

of a person or object. This<br />

time is determined according<br />

to the type of the space and<br />

the frequency of the assumed<br />

movement. Dimming can be<br />

stated either for a certain level<br />

(e.g. 10 %) of the luminaire<br />

luminous flux or dimming up to<br />

sensor A<br />

maximum<br />

distance = X+Y<br />

X<br />

sensor B<br />

minimum<br />

scanned<br />

height<br />

Y<br />

Suitable placement of presence<br />

detectors with partial overlap of<br />

scanned areas<br />

height of the sensor<br />

placement<br />

the 0 % level. The luminous flux<br />

level of 10 % is used especially<br />

for safety reasons for the space<br />

without any detected movement<br />

not to be fully dark or<br />

due to the security cameras or<br />

prolonging the lifespan of the<br />

light sources. This functionality<br />

is called the “corridor function”<br />

where it is possible with the<br />

second time delay to switch<br />

off the luminaires in the whole<br />

extent. When there is a movement<br />

again, the sensor detects<br />

it and the luminaires switch<br />

on. The luminaires can switch<br />

on and off either continuously<br />

when the luminous flux changes<br />

gradually during some time<br />

or by leaps when they switch<br />

on and off immediately. The<br />

advantage of the continuous<br />

start-up is that the human eye<br />

is not stressed by the immediate<br />

change of the light conditions<br />

as in the case of a leap change.<br />

The duration of two seconds is<br />

considered the optimal time of<br />

switching on of the luminaires<br />

to the 100 % level of the luminous<br />

flux.<br />

Comparison PIR vs. HF Passive infrared sensor – PIR High frequency sensor – HF<br />

Detection through the thin walls and obstacles – +<br />

(advantage/disadvantage,<br />

(possibility to reduce the<br />

depending on needs)<br />

sensitivity to limit this feature)<br />

Detection by reflection from room surfaces – +<br />

Influence on detection of heat sources - air conditioning, heating elements, luminaires – +<br />

Influence on detection: difference between ambient and human body temperature – +<br />

Suitability to storage rack aisles (blocked sensing areas in side aisles) ++ –<br />

Undisturbed room design + ++<br />

Installation costs ++ +<br />

48/49


Corridor function<br />

In the industrial objects the<br />

warehouses and especially<br />

the warehouse aisles are the<br />

spaces without any permanent<br />

occurrence of persons. From<br />

this point of view they are<br />

spaces where we can achieve<br />

considerable energy savings<br />

through installing the presence<br />

detectors. When planning the<br />

movement sensor layout, it is<br />

necessary to take into account<br />

that part of the space where it<br />

will be placed and according to<br />

this fact to choose the shape<br />

and extent of the storage areas.<br />

The scanning area of the presence<br />

detector in the handling<br />

part of the warehouse and in<br />

the area of the entrance and<br />

exit requires a circular shape.<br />

When detecting the movement<br />

in this part of the space the<br />

presence detector switches on<br />

several luminaires on a larger<br />

area to ensure sufficient illuminance<br />

level for the handling<br />

activities. And vice versa, the<br />

narrow and high warehouse<br />

aisles require implementing the<br />

presence detector with an oval<br />

scanning area that controls only<br />

the luminaires in the given aisle.<br />

To ensure an accurate delimitation<br />

of the scanned surfaces<br />

the sensor scanning surface is<br />

limited by the so called blank<br />

plugs. This prevents the sensors<br />

located in a concrete aisle<br />

from scanning the movement<br />

in the neighbouring one and<br />

in this way not to switch on<br />

the luminaires which are in<br />

neighbouring aisle. In dependence<br />

on the length of the<br />

warehouse aisle it is possible<br />

to adjust the presence detector<br />

functionality in such a way that<br />

after scanning a movement all<br />

luminaires in the given aisle will<br />

switch on at the same time or<br />

they will switch on step by step<br />

according to the movement of<br />

the scanned person / object.<br />

prestige 143<br />

The presence detector switches on the luminaires in selected spaces when<br />

somebody is present and thus the <strong>lighting</strong> is really needed.<br />

100 %<br />

relative<br />

illuminance<br />

10 %<br />

movement<br />

0 % time<br />

Time procedure of presence detector - without delay<br />

100 %<br />

relative<br />

illuminance<br />

movement<br />

delay<br />

10 %<br />

0 % time<br />

Time procedure of presence detector - with delay<br />

100 %<br />

If in the scanned area no movement<br />

of an employee has been detected,<br />

the luminaires remains on low<br />

illumination level (safety reasons).<br />

When an employee enters the<br />

scanned area, the presence detector<br />

responds to the infrared radiation<br />

which the human body or working<br />

machine emits and switches the<br />

<strong>lighting</strong> on.<br />

The presence detector can be adjusted in such a way that the <strong>lighting</strong><br />

will not switch off /dim in a vacant storage lane immediately after the<br />

employee leaves it,but gradually with a predefined delay time.<br />

relative<br />

illuminance<br />

movement<br />

delay<br />

100 %<br />

delay<br />

0 % time<br />

relative<br />

illuminance<br />

movement<br />

delay<br />

Time procedure of presence detector - with double delay<br />

10 %<br />

0 % time<br />

Presence detector<br />

50/51


Combined<br />

<strong>lighting</strong><br />

management<br />

system<br />

Combining the control based<br />

on the movement (presence<br />

detector) and intensity (daylight<br />

detector), i.e. using the combined<br />

sensors we can achieve<br />

the highest energy savings.<br />

According to the regulation<br />

method the <strong>lighting</strong><br />

management can be carried<br />

out continuously or in leaps in<br />

dependence on the daylight<br />

availability of the space. When<br />

we regulate using the combined<br />

control the luminaires switch<br />

on (after detecting a movement)<br />

only if the scanned<br />

level of <strong>lighting</strong> in the space is<br />

lower than the firmly adjusted<br />

value. If the luminance intensity<br />

scanned is higher the luminaires<br />

do not switch on also when<br />

the movement continues. On<br />

the contrary, if there is a lower<br />

luminance level in the space<br />

and the sensors detect a movement,<br />

the luminaires switch on<br />

and the illumination is gradually<br />

regulated to the required level.<br />

If the movement continues, the<br />

luminaires dim according to the<br />

need and switch on according<br />

to the daylight availability.<br />

GRAFIAS 146<br />

When using combined <strong>lighting</strong> management<br />

system responds presence<br />

detector on persons in scanned area<br />

turning luminaires on only if intensity<br />

of daylight, which incident to the<br />

space through windows or skylights<br />

is below a preset value. Luminaires in<br />

the room remain off even if there are<br />

not persons.<br />

movement of people frequency<br />

0:00 h 24:00 h<br />

Regulation in leaps: When presence<br />

is detected, the luminaires turn on<br />

in leap only when illumination level<br />

is lower than the preset value. If the<br />

illuminance is higher, luminaires in the<br />

room remains off even if movement<br />

continues. For this type of combined<br />

<strong>lighting</strong> management system luminaires<br />

do not need to be equipped<br />

with dimmable control gear power<br />

components.<br />

100 %<br />

relative<br />

illuminance<br />

0:00 h 24:00 h<br />

Continuous regulation: When<br />

presence is detected, the luminaires<br />

turn on, followed by a continuous<br />

adjustment of desired level based on<br />

scanning of illuminance in area. If<br />

the movement persist, the luminaires<br />

are dimmed up and down according<br />

to requirements on illuminance<br />

level. For this type of combined<br />

<strong>lighting</strong> management system must be<br />

luminaires equipped with dimmable<br />

control gear power components.<br />

100 %<br />

relative<br />

illuminance<br />

0 %<br />

0:00 h 24:00 h<br />

Combined <strong>lighting</strong> management system<br />

52/53


Dividing luminaires to control groups.<br />

Some luminaires may be assigned to<br />

more than one group.<br />

CALLING OF<br />

LIGHTING SCENES<br />

PRESTIGE 152<br />

The <strong>lighting</strong> system management<br />

based on the<br />

changes of the adjusted<br />

<strong>lighting</strong> scenes finds a<br />

broad implementation in<br />

the industrial spaces. It can<br />

be utilised where it is not<br />

necessary to achieve dimming<br />

based on the <strong>lighting</strong><br />

intensity or movement. The<br />

adjusted <strong>lighting</strong> scenes can<br />

be switched on manually or<br />

automatically according to<br />

the adjusted time schedules.<br />

Gr. B<br />

Gr. D<br />

Gr. C<br />

Gr. A<br />

LQS VALUE<br />

Calling of <strong>lighting</strong><br />

scenes<br />

Calling of <strong>lighting</strong><br />

scenes<br />

LQS Value<br />

Yes 1<br />

No 0<br />

Manual <strong>lighting</strong> scene<br />

Under the manual <strong>lighting</strong><br />

scene we can understand an<br />

adjusted value of the <strong>lighting</strong><br />

level which can be brought<br />

about at any moment or<br />

changed by a button. The<br />

used control buttons can be<br />

pre-defined for the value of<br />

the luminous flux (e.g. 100 %,<br />

75 %, 50 %, 25 %, 0 %) the<br />

luminaires are to work on or to<br />

dim after we press them.<br />

In the industrial halls the<br />

management method can<br />

be used e.g. for <strong>lighting</strong> the<br />

manufacturing lines which are<br />

currently in operation. In that<br />

part of the space which is not<br />

used it is possible to reduce the<br />

illuminance level to the required<br />

level by calling the adequate<br />

<strong>lighting</strong> scene. In a similar way,<br />

it is possible to pre-define the<br />

<strong>lighting</strong> scenes for breaks or<br />

cleaning.<br />

Gr. A Gr. B Gr. C Gr. D<br />

This type of management can<br />

be controlled by a built-in panel<br />

or remote controls. Especially<br />

for structured spaces we recommend<br />

using controls working<br />

on the wave basis. The electromagnetic<br />

waves they emit<br />

are able to penetrate materials<br />

which create an obstacle between<br />

the sender and receiver.<br />

This enables building-in a receiver<br />

also in spaces that are remote<br />

from the given room and<br />

to control the <strong>lighting</strong> system<br />

also through walls and on several<br />

floors. The current modern<br />

technologies enable to control<br />

the <strong>lighting</strong> through a tablet or<br />

smartphone. Through creating a<br />

specific application it is possible<br />

to control the <strong>lighting</strong> system in<br />

the whole manufacturing space<br />

by a simple touch. Through the<br />

wireless communication the selected<br />

actuator sends a signal to<br />

the controller, it assesses it and<br />

sends information through the<br />

control unit directly to the luminaire<br />

or a group of luminaires<br />

whose radiation intensity can<br />

be remotely switched on and<br />

off, increased or decreased.<br />

The management based on the<br />

adjusted <strong>lighting</strong> scenes belongs<br />

to those types of the manual<br />

control which from the point of<br />

view of savings are not as effective<br />

as the automatic solutions.<br />

Due to the fact that an intervention<br />

of the staff is necessary<br />

for calling a <strong>lighting</strong> scene, it<br />

is not possible to exclude any<br />

failure of the human factor.<br />

daily shift<br />

afternoon shift<br />

night shift<br />

security<br />

service<br />

cleaning<br />

turn off<br />

Description near the buttons on the<br />

control panel for calling of <strong>lighting</strong><br />

scenes<br />

Automatic <strong>lighting</strong> scenes<br />

The automatic <strong>lighting</strong> scenes<br />

represent adjusted <strong>lighting</strong><br />

scenes based on a firmly stated<br />

time schedule. The adjustment<br />

of the one-time or regularly<br />

repeating actions is realised<br />

through specialised software<br />

applications. In this way it<br />

is possible to change the illumination<br />

and adapt it to the<br />

currently realised activity in the<br />

manufacturing spaces automatically<br />

without any interventions<br />

of the user. The management<br />

system at the pre-defined times<br />

automatically changes the<br />

<strong>lighting</strong> system intensity for the<br />

individual working shifts, breaks<br />

or cleaning. The advantage of<br />

this <strong>lighting</strong> system management<br />

is its fully autonomous<br />

character which excludes the<br />

human factor.<br />

1 st <strong>lighting</strong> scene: 2 nd <strong>lighting</strong> scene:<br />

3 rd <strong>lighting</strong> scene:<br />

4 th <strong>lighting</strong> scene:<br />

Daily shift<br />

luminaires<br />

50 %<br />

100 %<br />

Afternoon shift<br />

100 %<br />

Night shift<br />

100 % 100 % of power consumption<br />

50 % 50 % of power consumption<br />

0 %<br />

0 %<br />

0 %<br />

100 %<br />

0 %<br />

0 % of power consumption<br />

Security<br />

0 % 50 % 0 %<br />

Lighting control based on occupancy<br />

of workplaces. In differentd scenes,<br />

different luminaires are turned on or<br />

luminaires lit with different intensity.<br />

CALLING OF LIGHTING SCENES<br />

54/55


prestige 152<br />

<strong>OMS</strong><br />

Lighting CONTrol<br />

The automatic management<br />

systems provide the users with<br />

maximal comfort and enable<br />

them to use the saving<br />

potential of the <strong>lighting</strong> system<br />

in full extent. Moreover, the<br />

existing technologies enable<br />

to realise the control of the<br />

<strong>lighting</strong> system from a remote<br />

point. The company <strong>OMS</strong> gives<br />

Inactive BUTTON TO<br />

control group of<br />

luminaires in the<br />

automatic (sensory)<br />

mode<br />

descriptions<br />

of groups of<br />

luminaires<br />

currently<br />

running<br />

automatic<br />

(sensory)<br />

operation in the<br />

group<br />

LIGHTING CONTROL<br />

GROUP1<br />

GROUP2<br />

GROUP3<br />

GROUP4<br />

GROUP5<br />

GROUP6<br />

GROUP7<br />

GROUP8<br />

AUT<br />

AUT<br />

AUT<br />

AUT<br />

AUT<br />

AUT<br />

AUT<br />

AUT<br />

aCTUal called<br />

<strong>lighting</strong> scene<br />

in the group<br />

its customers an opportunity to<br />

utilise the system <strong>OMS</strong> Lighting<br />

Control. It is a sophisticated<br />

system enabling to control the<br />

<strong>lighting</strong> system through internet.<br />

This application allows reading<br />

the actual energy consumption,<br />

it informs about failures of the<br />

luminaires and localises exactly<br />

the place of the breakdown<br />

and also provides information<br />

of what will be necessary for its<br />

removal.<br />

control of<br />

luminaires<br />

group<br />

Group<br />

BUTTON of<br />

<strong>lighting</strong> scene<br />

for relevant<br />

level of<br />

luminous flux<br />

in the group<br />

Actual<br />

level<br />

100% 75% 50% 25% 10% OFF 7%<br />

100% 75% 50% 25% 10% OFF 100%<br />

100% 75% 50% 25% 10% OFF 75%<br />

100% 75% 50% 25% 10% OFF 75%<br />

100% 75% 50% 25% 10% OFF 64%<br />

100% 75% 50% 25% 10% OFF 52%<br />

100% 75% 50% 25% 10% OFF 12%<br />

100% 75% 50% 25% 10% OFF 98%<br />

GROUP9 AUT 100% 75% 50% 25% 10% OFF 51%<br />

actual<br />

level of<br />

luminous<br />

fluxes for<br />

individual<br />

lumianire<br />

groups<br />

Schedule<br />

diagram<br />

timer<br />

diagrams<br />

for<br />

individual<br />

luminaire<br />

groups<br />

15:13:29<br />

11.10.2012<br />

PRESET1<br />

PRESET2<br />

PRESET3<br />

PRESET4<br />

PRESET5<br />

PRESET6<br />

PRESET7<br />

PRESET8<br />

real<br />

time and<br />

daTE<br />

once<br />

day<br />

day<br />

once<br />

once<br />

astro<br />

day<br />

once<br />

daily<br />

timer<br />

repeat<br />

All<br />

GROUP<br />

GROUP<br />

All<br />

GROUP<br />

GROUP<br />

GROUP<br />

GROUP<br />

The activiTY<br />

is carried<br />

out for all<br />

groups<br />

list of<br />

timers<br />

Scheduler<br />

Repeat Group Action Time Date/Day<br />

100%<br />

AUT<br />

50%<br />

75%<br />

OFF<br />

100%<br />

10%<br />

AUT<br />

19:20<br />

05:00<br />

17:30<br />

13:16<br />

22:00<br />

St<br />

15:45<br />

08:30<br />

the time at<br />

which is timer<br />

carried<br />

11-10-12<br />

Every<br />

We<br />

19-10-12<br />

11-10-12<br />

Mo + 10min<br />

Mo, Su<br />

28-10-12<br />

date at which is<br />

timer once carried<br />

Off Schedules Classify Add Schedule<br />

selECTEd all<br />

weekdays<br />

Starting the<br />

timer<br />

Deleting<br />

a Timer<br />

activiTY which is TO be<br />

carried by the timer<br />

activiTY which is TO be carried<br />

by the timer<br />

selECTEd days in which will<br />

be perform daily repetition<br />

with sETTing of<br />

differential delay<br />

selECTEd days in which will be<br />

perform daily repetition<br />

add<br />

a timer<br />

DALI<br />

Already the name Digital Addressable<br />

Lighting Interface<br />

says that it is a digital control<br />

of the <strong>lighting</strong> systems which<br />

enables to dim the luminaires<br />

in full extent from 0 – 100 %.<br />

The limits of one DALI bus<br />

enable controlling 64 address<br />

devices which can be divided to<br />

16 groups. For a bigger number<br />

of luminaires it is possible to<br />

combine several DALI buses<br />

and in this way to create larger<br />

and more complex systems.<br />

Except for the luminaires with<br />

the DALI control gears we can<br />

also control other peripheral<br />

devices (e.g. the blinds, heating,<br />

air-conditioning, etc.) and<br />

signalisations through address<br />

DALI components.<br />

Thanks to the DALI management<br />

we can control each<br />

luminaire in the <strong>lighting</strong> system<br />

independently. The advantage<br />

of this system is the feedback<br />

thanks to which we can read<br />

the current state of the <strong>lighting</strong><br />

fixture (e.g. the current dimming<br />

level, failure of the light<br />

source or electronic control<br />

gear). The DALI system allows<br />

using a large number of the<br />

action components and control<br />

elements, e.g. the standard wall<br />

buttons, touch panels, remote<br />

control and utilising several<br />

parallel control places.<br />

PRESTIGE LED 151<br />

_<br />

X<br />

Service<br />

POWER CONSUMPTION<br />

32,8 kW<br />

Summary<br />

Detection<br />

ONLINE<br />

service<br />

mode<br />

BUTTON of<br />

<strong>lighting</strong><br />

scene for the<br />

appropriate<br />

level of<br />

luminous flux<br />

in the group<br />

actual<br />

consumption<br />

of light<br />

system<br />

history of<br />

consumption<br />

single<br />

timer<br />

perform<br />

automatic<br />

astro<br />

control<br />

based on<br />

sunrise and<br />

sunset<br />

exceptions<br />

in sETTing<br />

timers<br />

selECTEd<br />

group or<br />

multiple<br />

groups of<br />

luminaires,<br />

performed<br />

for selECTEd<br />

actiont<br />

classification<br />

of graphic<br />

visual for<br />

timers<br />

dETECTion<br />

current<br />

status of all<br />

luminaires<br />

current<br />

status of the<br />

CONNECTion<br />

to the<br />

control units<br />

for <strong>lighting</strong><br />

Application software – <strong>OMS</strong> Lighting Control – for<br />

scenic and time based control.<br />

oms LIGHTING CONTROL / DALI<br />

56/57


ESPRIT<br />

People love flawlessness. Therefore the <strong>lighting</strong> producers do not take only their<br />

light and technical properties into consideration but also their overall design.<br />

Where an attractive look is combined with modern technology also inanimate<br />

objects acquire a new dimension. Let us call it esprit.<br />

To breathe spirit into the inanimate objects is the basic ambition<br />

of the current industrial design. In the area of luminaire<br />

manufacturing it means the effort of the luminaire designers<br />

for an innovative connection of shapes and functionality.<br />

Today the modern materials and technologies enable countless<br />

numbers of variations which can be modified according<br />

to the client’s vision.<br />

Although the usage of designer luminaires in industrial and<br />

production halls still isn´t very common, there are always few exceptions<br />

to the rule to find also in this kind of spaces. By planning<br />

the <strong>lighting</strong> solution the <strong>lighting</strong> designers actually do not only<br />

emphasise the functionality when selecting the luminaires but<br />

also the ability to add interest to individual parts of the interior, to<br />

contribute to their specific atmosphere or to represent.<br />

TORNADO II<br />

by Ján Štofko<br />

Grafias round<br />

by Ján Štofko<br />

Some people think that industrial<br />

luminaires don´t have right<br />

for design and aesthetic. Grafias<br />

Round ancestor - Grafias - was<br />

living proof that design can be<br />

incorporated even in strictly<br />

performance and efficiency<br />

focused products. It is the matter<br />

of company philosophy. In<br />

this round version we keep the<br />

optic which is a great example<br />

of cooperation between optic<br />

designer and product designer.<br />

The body gets modern oval<br />

shape and updated thermal design<br />

which makes the luminaire<br />

lighter. Lumen output rethinking<br />

is also part of this Grafias Round<br />

future.<br />

Although there are no quantifiable criteria for assessing the quality,<br />

it is important to respect a few rules in the creative process.<br />

They are as follows: overall impression of the luminaire, luminaire<br />

appearance in the room, detailed solution, surface finish, material<br />

of construct parts, functional elements.<br />

The company <strong>OMS</strong> has responded to the design demands for<br />

the space illumination by creating an in-house department of<br />

research and development in the framework of which the “court”<br />

designers in collaboration with technical departments and the<br />

students of the Academy of Fine Arts and Design in Bratislava,<br />

specialisation industrial design, are working on the development<br />

of new design luminaires using the latest technologies. The result<br />

of this collaboration is a series of the design and highly functional<br />

luminaires falling into the category of futuristic visions.<br />

This is one of the most important<br />

luminaires in <strong>OMS</strong> portfolio.<br />

Working on project like<br />

this, takes a lot of responsibility.<br />

Designing new generation of<br />

succesfull product like<br />

TORNADO needs full involvement<br />

of all stakeholders and<br />

needs reasonable design<br />

decisions. While focusing on<br />

performance, price and efficiency,<br />

there is at the same time<br />

work for design team. Injection<br />

moulded parts like polycarbonate<br />

prismatic diffuser end<br />

segments and luminaire body<br />

gives enough space to import<br />

steady and reliable character to<br />

this industrial place.<br />

ESPRIT<br />

58/59


EXCEPTIONALITY<br />

“No man is an island unto himself”, the master of literature Ernest Hemingway<br />

wrote. In business this simple truth is valid twice as much. The key to success of<br />

any manufacturing enterprise today is not only high quality products and modern<br />

technologies. It is first of all satisfied customers. The company <strong>OMS</strong> approaches<br />

every customer individually and offers him/her exceptional <strong>lighting</strong> solutions as<br />

well.<br />

Today offering the market a quality product is by far not<br />

enough. During recent years the customers have become<br />

more and more demanding and, more than a quality product,<br />

they are looking for complex solutions. This is also valid<br />

for the customers in the segment of <strong>lighting</strong>. Today their<br />

requirements are not satisfied only by a simple purchase of<br />

a luminaire. They are looking for opportunities how to save,<br />

to achieve an adequate return on investments and to make<br />

profit resulting from the usage of the latest technologies.<br />

Our company has long-year know-how and an above-standard<br />

technical background at our disposal. Thanks to this fact it is able<br />

to respond flexibly to all customer needs and to offer them full<br />

support in all phases when solving the illumination: from working<br />

out a project, through its realisation, installation of <strong>lighting</strong> up to<br />

the service and customer adjustments.<br />

The key word in the time period when we face permanent rise of<br />

energy prices is the economy of solutions. Therefore every new<br />

project starts with the energy audit of <strong>lighting</strong> which provides<br />

the basic material and values for the energy certification of the<br />

building. Its goal is to acquire a sufficient amount of information<br />

concerning the state and efficiency of the existing <strong>lighting</strong> system,<br />

to identify the potential for energy saving and to suggest concrete<br />

measures how to achieve them and to reduce the energy<br />

demandingness of the spaces audited. Based on the audit of the<br />

<strong>lighting</strong> system the experts of our company prepare recommendations<br />

for our client where they quantify the extent of possible<br />

savings and prepare a concrete proposal how to achieve them.<br />

We are able to respond flexibly to all customer needs and to offer them<br />

full support in all phases when solving the illumination: from working out a<br />

project, through its realisation, installation of <strong>lighting</strong> up to the service and<br />

customer adjustments.<br />

SERVICE<br />

(after-installation<br />

services)<br />

PROJECT<br />

(pre-installation<br />

services)<br />

PROJECT<br />

INSTALLATION<br />

LIGHTING<br />

DESIGN<br />

LIGHTING<br />

SPECIFICATION<br />

LIGHTING<br />

CALCUlaTION<br />

ENERGY<br />

SAVING<br />

WIRING<br />

DESIGN<br />

TECHNICAL<br />

SUPPORT<br />

SERVICE<br />

LMS<br />

Programming<br />

Lighting<br />

measurement<br />

Power<br />

measurements<br />

Aiming<br />

luminaires<br />

Technical<br />

support<br />

EXCEPTIONALITY<br />

60/61


By high-level software we will calculate the optimal<br />

parameters off a new <strong>lighting</strong> system and work out an<br />

electro-project whose part is also the <strong>lighting</strong> system’s<br />

electric connection scheme.<br />

Our Lighting Solutions department<br />

has the necessary knowledge<br />

and technical means for<br />

<strong>lighting</strong> measurements at our<br />

disposal. It will carry out the<br />

technical inspection of the<br />

installation, measurement of<br />

<strong>lighting</strong> intensity and illuminance<br />

in the client’s premises<br />

and will evaluate up to what<br />

level the quality complies with<br />

the legal requirements and<br />

standards. Through measuring<br />

the energy consumption of the<br />

existing <strong>lighting</strong> system it will<br />

identify the place of insufficient<br />

efficiency and losses and will<br />

work out a complete <strong>lighting</strong><br />

project for the customer that is<br />

tailor-made to the their needs<br />

and requirements on energy<br />

saving.<br />

Together with the clients we<br />

work out a design of the<br />

overall solution of the space<br />

illumination and provide them<br />

support when they select the<br />

luminaires. Our company has<br />

a wide portfolio of luminaires<br />

at our disposal that we are<br />

able to customise if necessary<br />

according to client’s specific<br />

requirements. By high-level<br />

software we will calculate the<br />

optimal parameters of a new<br />

<strong>lighting</strong> system and work out<br />

an electro-project whose part<br />

is also the <strong>lighting</strong> system’s<br />

electric connection scheme<br />

and programming the <strong>lighting</strong><br />

management systems.<br />

Our long-year experience,<br />

strong technical background<br />

and emphasis on the research<br />

and development of new<br />

technologies enable us to<br />

provide the clients with full<br />

support when they are selecting<br />

the most effective <strong>lighting</strong><br />

management system. Besides<br />

the standard tools including<br />

the daylight-, presence- and<br />

constant illumination sensors<br />

we offer our own <strong>lighting</strong><br />

management system through<br />

the intelligent system Central<br />

Power Source developed by the<br />

engineers of our company. As a<br />

modern enterprise we have also<br />

been able to respond to the<br />

trend of managing the <strong>lighting</strong><br />

systems through tablet and<br />

smartphones. Our programmers<br />

and designers programme applications<br />

tailor-made for every<br />

client. In the after-project phase<br />

we provide services of Energy<br />

Certification of Buildings which<br />

documents the energy demandingness<br />

of the building with the<br />

new <strong>lighting</strong> solution.<br />

We have been providing complex services for designing<br />

the interior and exterior illumination for almost 20 years.<br />

Where others see obstacles, we see a <strong>lighting</strong> solution. Our<br />

philosophy is not based only on simple following the trends.<br />

We have decided to be trendsetters in our sector. A great<br />

number of customers in more 120 countries worldwide prove<br />

that we are successful.<br />

EXCEPTIONALITY<br />

62/63


LIGHTing in THe INDUSTRY<br />

BUTCHERY<br />

Automobile woRKSHop<br />

WOODWORKING anD PROCESSING<br />

storage and loGISTIcs<br />

CANAL, LOCK, poRT,<br />

SHIPYARD anD DOCK<br />

METAL WORKING<br />

AND PRoceSSING<br />

petrochemical and power inDUSTRY<br />

ElecTRIcal and electronic INDUSTRY<br />

conSTRUction SITes<br />

bakery<br />

printing<br />

mechanical and<br />

plant engineeRIng<br />

fooDSTUffs inDUSTRY<br />

warehouse<br />

plaSTIc inDUSTRY<br />

heavy inDUSTRY<br />

automotive Engineering<br />

exterior ILLUmination<br />

and paRKIng area<br />

cleanroom<br />

chemical inDUSTRY<br />

undeRGRound paRKIng<br />

64/65


inDOOR WORKPLaceS<br />

The fact that people spend up to 80 % of their productive life at work increases<br />

the importance of the appropriate and biologically efficient <strong>lighting</strong> at the workplace.<br />

In the manufacturing sphere and all lines of business a correctly designed<br />

<strong>lighting</strong> system can positively affect the performance efficiency and concentration<br />

of the employees in all working shifts, minimise the occurrence of failures and the<br />

risks of injuries.<br />

intensity and uniformity <strong>lighting</strong><br />

values and at the same time it is<br />

not maintenance-intensive.<br />

In the individual branches of the<br />

heavy industry the production<br />

premises place increased demands<br />

on the resistance of the<br />

luminaires against explosion (Ex)<br />

and corrosion with appropriate<br />

values IP 20 or IP 50.<br />

ux-myar 146<br />

RECOMMENDED PRODUCTS<br />

GRAFiAS 146<br />

ecoBAY 148<br />

ux-BELL 145<br />

ODUL tornado quark II PC 126 147<br />

RECOMMENDED PRODUCTS<br />

PRESTiGE 152<br />

heavy industry<br />

From the point of view of the<br />

industry classification, the<br />

heavy industry includes the<br />

areas of metallurgy, energy,<br />

machinery and chemical<br />

industry. The production<br />

premises in all these lines of<br />

business place specific demands<br />

on <strong>lighting</strong> solutions<br />

and selection of the light<br />

sources.<br />

The normative requirements on<br />

the average maintained illuminance<br />

in the production halls in<br />

the individual branches of the<br />

heavy industry differ according<br />

to the fact if they are workplaces<br />

without manual operation,<br />

processing installations with<br />

limited manual intervention or<br />

workplaces with a permanent<br />

occurrence of employees. The<br />

European standard EN 12464-1<br />

states a minimal illuminance<br />

level 50 lux for the workplaces<br />

without manual operation,<br />

150 lux for processing installations<br />

with limited manual<br />

intervention, and the minimal<br />

illuminance level 200 lux for<br />

workplaces with a permanent<br />

occurrence of employees. To<br />

achieve the optimal visual comfort<br />

of the employees especially<br />

at the workplaces with a permanent<br />

occurrence of people<br />

we recommend ensuring higher<br />

illuminance levels.<br />

When designing a <strong>lighting</strong><br />

system it is important to create<br />

uniform <strong>lighting</strong> conditions in<br />

the production premises and in<br />

this way to avoid an undesirable<br />

formation of sharp shadows.<br />

The uniform <strong>lighting</strong> enables<br />

the employees’ correct handling<br />

with tools and reduces not only<br />

the failure rate but also the risk<br />

of injury. In the high manufacturing<br />

halls in the heavy<br />

industry it is also important to<br />

achieve sufficient illuminance of<br />

the vertical surfaces along the<br />

whole height of the walls. Good<br />

vertical illuminance improves<br />

the orientation ability of the<br />

employees, better identification<br />

of the large-size machines and<br />

improves safety when moving<br />

on the stairs or hall girders.<br />

To achieve the standardised<br />

stated values of illuminance<br />

in the high production halls in<br />

the heavy industry, it is suitable<br />

to use the luminaires with a<br />

wide luminous intensity curve<br />

and/or suspended luminaires<br />

with the asymmetric radiation<br />

curve which at the same time<br />

will ensure sufficient vertical<br />

illuminance of the surfaces. The<br />

continuous row systems with<br />

specular reflectors are an appropriate<br />

choice for the task area<br />

<strong>lighting</strong> for the workplaces. For<br />

an optimal adaptation to the<br />

local circumstances, the luminaires<br />

should permit variable<br />

light distribution.<br />

The selection of the light source<br />

depends on the activity which<br />

is carried out at the given workplace.<br />

In the production spaces<br />

without permanent attendants<br />

and in the premises with<br />

reduced visibility it is possible<br />

to use the light sources with<br />

CRI>40. At the workplaces with<br />

permanent presence of operators<br />

the standard determines<br />

the minimal value of CRI>80.<br />

From the economic and<br />

luminous point of view the<br />

high-intensity discharge lamps<br />

are considered a suitable<br />

solution. This type of light<br />

source achieves adequate<br />

Good vertical illuminance improves<br />

the orientation ability of the<br />

employees, better identification<br />

of the large-sized machines and<br />

improves safety when moving on the<br />

stairs or hall girders.<br />

INDOOR WOrkplaCES / Heavy industry<br />

68/69


The task of the <strong>lighting</strong> designer<br />

is to propose such <strong>lighting</strong> that<br />

would comply with the normative<br />

requirements and at the same time<br />

GRAFIAS 142<br />

RECOMMENDED PRODUCTS<br />

ux-MYAR 142<br />

eco BAY 145<br />

ux-BELL 145<br />

METAL WORKING<br />

AND PROCESSING<br />

This line of business aimed at<br />

metal working and processing<br />

includes a lot of various<br />

activities from assembly<br />

through forging and welding<br />

up to operations requiring<br />

maximal precision for soldering,<br />

inspection or measuring.<br />

Each of these activities places<br />

specific demands on the <strong>lighting</strong><br />

solution.<br />

The variety of the realised activities<br />

during metal working and<br />

processing does not create any<br />

conditions for a universal solution<br />

of the <strong>lighting</strong> system. The<br />

task of the <strong>lighting</strong> designer<br />

when planning the illumination<br />

is therefore to propose such<br />

<strong>lighting</strong> that would comply with<br />

the normative requirements and<br />

at the same time respect the<br />

ergonomic criteria for appropriate<br />

<strong>lighting</strong> of the task area<br />

in dependence on the activity<br />

realised.<br />

The European standard<br />

EN 12464-1 determines different<br />

minimal values of the average illuminance<br />

for individual wokplaces<br />

in dependence on the activity<br />

the employee is carrying out at<br />

the workplace.<br />

For workplaces where the<br />

employees do not carry out any<br />

demanding visual tasks, e.g.<br />

assembly, forging or welding,<br />

the standard states the minimal<br />

value of the average maintained<br />

illuminance at the place of the<br />

visual task 300 lux. The experience<br />

from practice shows that<br />

e.g. during welding it is suitable<br />

to achieve higher values of<br />

illuminance at the place of the<br />

visual task. The higher <strong>lighting</strong><br />

intensity can compensate the<br />

employee the reduced<br />

visibility caused e.g. by using<br />

the welding goggles. The required<br />

illuminance levels in the<br />

high halls (6 metres and more)<br />

can be achieved by using the<br />

luminaires with a wide luminous<br />

intensity curve and the highintensity<br />

discharge lamps which<br />

at the same time represent an<br />

economical solution. However,<br />

this type of luminaires is less<br />

suitable in the case when bright<br />

metals are processed at the<br />

workplace. The linear luminaires<br />

with cut-off louvers or<br />

with matt housing are a more<br />

suitable solution for this type<br />

of space.<br />

For the workplaces where the<br />

employees carry out demanding<br />

visual tasks and where<br />

emphasis is laid on precision<br />

(light engineering shops,<br />

monitoring and measuring<br />

stations) the standard states<br />

in the minimal values of the<br />

maintained illuminance 750 lux<br />

to 1,000 lux dependence on the<br />

activity realised. For these types<br />

of workplaces it is suitable to<br />

complete the general <strong>lighting</strong><br />

by additional luminaires. The<br />

luminaires with asymmetric<br />

radiation curve placed over the<br />

task area are a suitable type of<br />

luminaires for these types of<br />

spaces. In this way we achieve<br />

sufficient vertical illuminance<br />

which will enable the employee<br />

to recognise the shapes of the<br />

machined pieces and flawless<br />

reading of the measured values<br />

from the devices.<br />

respect the ergonomic criteria for<br />

appropriate <strong>lighting</strong> of the task<br />

area in dependence on the activity<br />

realised.<br />

Specific requirements on selecting<br />

and placing the luminaires<br />

are placed by a metal-processing<br />

workplace where the employees<br />

use the lathe or at workplaces<br />

where soldering is carried out.<br />

During turning it is important<br />

to ensure good visibility of<br />

the machined work piece and<br />

to prevent the creating of<br />

undesirable shadows. The linear<br />

suspended or ceiling surfaced<br />

luminaires placed rectangular to<br />

the working area are a suitable<br />

solution. At the same time it is<br />

recommended to additionally<br />

illuminate the place of the visual<br />

task by additional luminaires<br />

and to place them in such<br />

a way that the luminous flux<br />

will head to the task area moderately<br />

from above and from<br />

the right side in the direction<br />

of the employee’s view. This<br />

<strong>lighting</strong> solution discriminates<br />

the left-handers, however, there<br />

already exist sophisticated solutions<br />

which are able to create<br />

the same light conditions for<br />

them, as well. By using the LED<br />

light sources or luminaires fitted<br />

with electronic control gears we<br />

can prevent the undesirable stroboscopic<br />

effect which increases<br />

the risk of injury especially when<br />

we use machines working on<br />

the rotational principle.<br />

At the workplaces where soldering<br />

is carried out it is important<br />

to check the operation immediately.<br />

The undesirable reflection<br />

reducing visibility can be<br />

prevented by using luminaires<br />

with matt housing.<br />

At the workplaces equipped<br />

with CNC machines with<br />

displays/screens the most<br />

important task of the light<br />

designer is to restrict the rise of<br />

undesirable reflections which<br />

could make it more difficult<br />

or even impossible to read<br />

the displayed information.<br />

A reduced luminance level of<br />

1,000 cd/m 2 to 1,500 cd/m 2 is<br />

required in order to ensure the<br />

reflection-free operation on the<br />

CNC screens.<br />

If an excessive amount of dust<br />

develops during metal-processing<br />

at the workplace it is necessary<br />

to use the dust-proof luminaires<br />

with IP 54 or IP 65.<br />

PRESTIGE 152<br />

RECOMMENDED PRODUCTS<br />

PRESTige LED 151<br />

tornado PC LED 143<br />

tornado PC 143<br />

TORNADO PC 147<br />

RECOMMENDED PRODUCTS<br />

tornado PC LED 147<br />

PRESTige LED 151<br />

PRESTige 152<br />

METAL WORKING AND PROCESSING<br />

70/71


Mechanical and<br />

plant engineering<br />

Similarly as in the area of<br />

metal processing, the mechanical<br />

and plant engineering<br />

is typical by its variedness<br />

of activities performed. When<br />

planning the <strong>lighting</strong> system<br />

it is inevitable to take into<br />

consideration the specific<br />

demands they place on the<br />

<strong>lighting</strong> solution.<br />

The area of the mechanical and<br />

plant engineering represents<br />

a whole spectrum of activities<br />

typical in various levels of precisions:<br />

from the basic assembly<br />

through handling with small<br />

components up to the demanding<br />

visual quality control. In<br />

general it can be said that the<br />

more precision demanding the<br />

activity the employee carries out<br />

is, the higher the requirements<br />

on the <strong>lighting</strong> quality are laid.<br />

The European standard<br />

EN 12464-1 states for the<br />

production premises in this line<br />

of business the minimal levels<br />

of the maintained illuminance<br />

from 200 lux to 750 lux in<br />

dependence on the activity realised.<br />

The scientific research and<br />

our experience from practice<br />

confirms that a higher illuminance<br />

level positively affects the<br />

visual and psychological wellbeing<br />

of the employees and<br />

stimulates their performance<br />

efficiency and therefore we also<br />

recommend to maintain higher<br />

illuminance levels in those<br />

spaces where the standard does<br />

not require it.<br />

To achieve the standard stated<br />

values of the minimal maintained<br />

illuminance, it is suitable<br />

to use the linear luminaires with<br />

the direct characteristic of the<br />

luminous flux distribution which<br />

help us gain sufficient quality of<br />

<strong>lighting</strong> uniformity. In the case it<br />

is the assembly line production,<br />

it is recommended to place the<br />

luminaires parallely with the<br />

assembly line.<br />

The construction and technological<br />

parameters of our luminaire<br />

Prestige, which is able to<br />

achieve appropriate illuminance<br />

level with mounting hight up to<br />

12 metres, enable the <strong>lighting</strong><br />

designer to use this <strong>lighting</strong><br />

fixture also in high halls.<br />

By choosing the optimal light<br />

source for this industrial space,<br />

LED light sources could be the<br />

most economical and effective<br />

solution. They achieve high<br />

lifespan values, they are typical<br />

by high efficacy and effectiveness<br />

and due to their low failure<br />

rate and long lifespan they do<br />

not represent any increased<br />

burden from the point of view<br />

of the maintenance costs.<br />

In the spaces that are not defined<br />

as sterile but at the same<br />

time they place large demands<br />

on the workplace cleanliness,<br />

it is necessary to use luminaires<br />

which can be cleaned easily and<br />

which do not contain components<br />

where impurities or dust<br />

is trapped.<br />

The more precision demanding the<br />

activity the employee carries out is,<br />

the higher the requirements on the<br />

<strong>lighting</strong> quality are laid.<br />

In production halls with standard<br />

hight of the walls it is suitable to<br />

use linear luminaires with the direct<br />

characteristic of the luminous flux.<br />

To obtain the standard stated levels<br />

of the maintained illuminance it<br />

production halls with non standard<br />

hight of the walls (6 m and more)<br />

it is important to choose luminaires<br />

that can be used in different<br />

mounting hight<br />

Special requirements on the<br />

<strong>lighting</strong> solution are laid by the<br />

workplaces equipped with the<br />

visual display units (VDU). To<br />

prevent the rise of undesirable<br />

reflections on the screens which<br />

would disturb the employees or<br />

make it impossible to distinguish<br />

the displayed information,<br />

it is suitable to use the<br />

non-glaring luminaires, e.g.<br />

the special computer workstation<br />

luminaires or luminaires<br />

fitted with microprism which is<br />

the most effective method of<br />

spreading the soft diffuse light.<br />

For activities with demanding<br />

visual tasks (e.g. inspection or<br />

handling with small components),<br />

it is recommended to<br />

support the main illumination<br />

with additional table luminaires<br />

in the place of the visual task.<br />

For the inspection activities the<br />

luminaires with a narrow luminous<br />

intensity curve represent a<br />

suitable solution.<br />

prestige 152<br />

RECOMMENDED PRODUCTS<br />

PRESTige LED 151<br />

tornado PC LED 147<br />

tornado PC 147<br />

ux-MYar 146<br />

RECOMMENDED PRODUCTS<br />

GRAFiAS 146<br />

eco BAY 148<br />

ux-BELL 145<br />

Mechanical and plant engineering<br />

72/73


<strong>lighting</strong> quality standard<br />

12/13


The places of the visual task at which the employees carry<br />

out an activity which is extremely demanding on precision<br />

should be fitted with additional local luminaires.<br />

prestige 152<br />

RECOMMENDED PRODUCTS<br />

PRESTige LED 151<br />

tornado PC LED 143<br />

tornado PC 143<br />

automOTive<br />

engineering<br />

Work in the automotive<br />

industry is typical for high<br />

demands on the quality of<br />

operations performed. Independently<br />

of the fact if it is<br />

the assembly of large parts or<br />

small components the precision<br />

is highly emphasised. To<br />

meet this requirement and to<br />

adapt the <strong>lighting</strong> system to<br />

it is the task for the <strong>lighting</strong><br />

designer.<br />

The European standard<br />

EN 12464-1 states the minimal<br />

level of maintained illuminance<br />

500 lux for the manufacturing<br />

halls in the automotive industry.<br />

It can be achieved by suspended<br />

or ceiling surfaced luminaires<br />

with the direct characteristic<br />

of the luminous flux which can<br />

also provide us with sufficient<br />

quality of the <strong>lighting</strong> uniformity.<br />

The assembly line production<br />

creates the predominant part<br />

of production in the automotive<br />

industry. For achieving<br />

the optimal light conditions<br />

we recommend to place the<br />

luminaires parallely with the<br />

assembly line.<br />

For <strong>lighting</strong> the production halls<br />

with the height of 6 metres we<br />

recommend our luminaire Prestige,<br />

Thanks to its construction<br />

and technological parameters<br />

it is able to achieve appropriate<br />

illuminance level with mounting<br />

hight up to 12 metres.<br />

By choosing the optimal light<br />

source also for this industrial<br />

space, LED light sources could<br />

be the most economical and<br />

effective solution. They achieve<br />

high lifespan values, they are<br />

typical by high efficacy and effectiveness<br />

and due to their low<br />

failure rate and long lifespan<br />

they do not represent any increased<br />

burden from the point<br />

of view of the maintenance<br />

costs.<br />

By an appropriate selection of<br />

the light sources or luminaires<br />

with matt housings we can<br />

avoid the rise of undesirable<br />

reflection at workplaces where<br />

bright components are used.<br />

The VDU workplaces require<br />

a special <strong>lighting</strong> solution. By<br />

an appropriate selection of<br />

luminaires and their correct<br />

layout in the space it is possible<br />

to avoid the rise of undesirable<br />

reflections on the screens which<br />

complicate or even disable<br />

the employee to perceive the<br />

displayed information. The luminaires<br />

with microprism which<br />

is the source of soft diffuse and<br />

non-glaring light are a suitable<br />

solution.<br />

The places of the visual task at<br />

which the employees carry out<br />

an activity which is extremely<br />

demanding on precision should<br />

be fitted with additional local<br />

luminaires. The inclined working<br />

surfaces and inspection<br />

workplaces require additional<br />

<strong>lighting</strong>. We recommend using<br />

luminaire TORNADO PC for<br />

<strong>lighting</strong> the inclined working<br />

surfaces, the inspection<br />

workplaces should be fitted<br />

with luminaires with a narrow<br />

luminous intensity curve.<br />

Paintshop<br />

In the production halls of the<br />

automotive industry the Paintshop<br />

is a space which places<br />

specific demands on<br />

the <strong>lighting</strong> solution. The<br />

standard EN 12464-1 states the<br />

minimal illuminance level<br />

750 lux for the paintshops<br />

(1,000 lux for the touch-up<br />

jobs). The linear luminaires with<br />

the direct distribution of the<br />

luminous flux and additional<br />

luminaires with a distinctively<br />

asymmetric luminous intensity<br />

curve by which we can achieve<br />

sufficient <strong>lighting</strong> of the vertical<br />

surfaces (walls) are a suitable<br />

solution. In dependence on the<br />

type of the spraying booth in<br />

some cases it is necessary to use<br />

the explosion-proof luminaires.<br />

Some operations in the paintshop<br />

places extraordinary high<br />

demands on correctly recognising<br />

the colours. It is inspection<br />

and touch-up of painting where<br />

is inevitable to use luminaires<br />

with the light sources achieving<br />

excellent CRI values ≥ 90.<br />

ux-MYAR 146<br />

RECOMMENDED PRODUCTS<br />

GRAFias 146<br />

eco BAY 148<br />

ux-BELL 145<br />

TORNADO PC 147<br />

RECOMMENDED PRODUCTS<br />

Tornado PC LED 147<br />

automOTive engineering<br />

76/77


In the spaces of the car washroom which<br />

are typical for high humidity and where<br />

TORNADO PC LED 147<br />

RECOMMENDED PRODUCTS<br />

PRESTige LED 151<br />

PRESTiGE 152<br />

tornado PC 147<br />

RELAX XTP ip65 149<br />

LED<br />

RECOMMENDED PRODUCTS<br />

RELAx xtp 149<br />

indiRECT xtp 150<br />

Automobile<br />

workshop<br />

The performance in an automobile<br />

workshop includes a<br />

lot of various activities. The<br />

task of a <strong>lighting</strong> designer is<br />

to design a <strong>lighting</strong> system<br />

which would cover all<br />

demands that the operations<br />

place on the illumination.<br />

The common feature of the majority<br />

of the automobile workshops<br />

is the limited accessibility<br />

of the daylight. From this point<br />

of view a correct solution of the<br />

artificial light plays a key role<br />

for the visual well-being of the<br />

employees and the quality of<br />

the work done. The European<br />

standard EN 12464-1 states the<br />

value of the minimal illuminance<br />

300 lux for the general<br />

service of the vehicles, repair<br />

and testing in the automobile<br />

workshops.<br />

When planning a <strong>lighting</strong><br />

system it is necessary to take<br />

into account the type of performance<br />

carried out in the given<br />

space. The spaces assigned<br />

for maintenance and waxing<br />

the vehicles require sufficient<br />

vertical illuminance therefore it<br />

is suitable to complete the main<br />

<strong>lighting</strong> with luminaires having<br />

the asymmetric radiation curve<br />

for additional <strong>lighting</strong> of the<br />

task area. In the spaces of the<br />

car washroom which are typical<br />

for high humidity and where<br />

it is impossible to exclude any<br />

contact of the luminaires with<br />

water, it is necessary to use the<br />

water-proof luminaires with<br />

minimal IP 54, if it is not clear<br />

in advance, what type of strain<br />

it is impossible to exclude any contact of<br />

the luminaires with water, it is necessary<br />

to use the water-proof luminaires with<br />

minimal IP 54.<br />

the luminaire will be exposed<br />

to, the luminaires with an IP 65<br />

have to be installed. In the floor<br />

pits where the luminaires are<br />

installed on vertical surfaces<br />

of the walls, it is possible to<br />

use a glare free linear <strong>lighting</strong><br />

fixture. By its suitable placement<br />

we can achieve sufficient<br />

illuminance in the upper as well<br />

as bottom part of the floor pit<br />

space.<br />

120<br />

105<br />

90<br />

75<br />

60<br />

200<br />

160<br />

120<br />

80<br />

The luminous intensity curve<br />

Tornado PC LED<br />

120<br />

105<br />

90<br />

75<br />

60<br />

cd/klm<br />

45 30 15 0 15 30 45<br />

C0.0-C180.0 C90.0-C270.0<br />

Special demands are also placed<br />

on the illumination of the<br />

paint shop area. The standard<br />

EN 12464-1 states a minimal<br />

level of illuminance of 750 lux<br />

for the paint shop. For activities<br />

connected with repairing the<br />

paint and inspection activities<br />

the illuminance of 1,000 lux<br />

is determined, the value of<br />

the psychological factor of<br />

the glare UGR 19 and the correlated<br />

colour temperature CCT<br />

4,000 K ≤ T CP<br />

≤ 6,500 K. Due to<br />

good recognition of colours it is<br />

necessary to use luminaires with<br />

a good colour rendering index<br />

CRI ≥ 90. Because in the paint<br />

shop we work with flammable<br />

and explosive materials it is<br />

necessary to install luminaires<br />

resistant against explosion.<br />

Automobile workshop<br />

78/79


Warehouse<br />

The common property of<br />

the warehouse spaces in all<br />

lines of business is the low<br />

accessibility of the daylight.<br />

In combination with the high<br />

racks here, bad light conditions<br />

develop which can only<br />

be solved by an appropriately<br />

designed <strong>lighting</strong> system.<br />

In the warehouse spaces furnished<br />

with the racks the importance<br />

of sufficient illuminance<br />

comes to the foreground.<br />

The European standard<br />

EN 12464-1 states the minimal<br />

value of the maintained illuminance<br />

100 lux for the warehouse<br />

premises without permanent<br />

occurrence of persons, for<br />

warehouses with permanent<br />

presence of employees 200 lux.<br />

The experience from practice<br />

unambiguously shows that<br />

these values are insufficient.<br />

They do not give the employees<br />

the sufficient visual comfort and<br />

especially in the warehouses<br />

with high racks they do not<br />

create sufficient light conditions<br />

for the warehouse employees<br />

to be able to read the information<br />

from the delivery notes,<br />

the packaging of the stored<br />

goods or racks. To achieve the<br />

adequate visual conditions we<br />

recommend the minimal value<br />

of the maintained illuminance<br />

300 lux.<br />

The required illuminance level<br />

and sufficient vertical illuminance<br />

can be achieved by using the<br />

linear suspended luminaires<br />

with the direct radiation<br />

component placed along the<br />

aisles between the racks. For<br />

the good illuminance of the<br />

high-positioned racks in the<br />

halls with the wall height 6 metres<br />

and more, it is suitable to use<br />

the high-bay reflector luminaires<br />

with asymmetrical reflectors<br />

fitted with housing which will<br />

prevent direct glare of the<br />

employees when they look<br />

directly upwards. Besides the<br />

required level of the maintained<br />

illuminance it is simultaneously<br />

possible to achieve the uniform<br />

distribution of the luminance in<br />

the warehouse premises with<br />

both <strong>lighting</strong> solutions.<br />

It is important to pay attention to the<br />

zones of vehicle entrance and exit<br />

from the warehouse. The light scene<br />

is distinctively changed in this part<br />

of the warehouse space. Especially<br />

the transfer from lighter to darker<br />

spaces places greater demands on the<br />

human eye’s adaptation phase which<br />

from the point of view of safety is to<br />

It is important to pay attention<br />

to the zones of vehicle entrance<br />

and exit from the warehouse.<br />

The light scene is distinctively<br />

changed in this part of the<br />

warehouse space. Especially the<br />

transfer from lighter to darker<br />

spaces places greater demands<br />

on the human eye’s adaptation<br />

phase which from the point of<br />

view of safety is to be reduced<br />

to minimum. The optimal solution<br />

consists of the increased<br />

density of the luminaires<br />

installed (similarly as in the tunnels)<br />

and this will increase the<br />

illuminance level in the critical<br />

zones and in this way a softer<br />

transfer from different light<br />

environments will be achieved.<br />

When solving the <strong>lighting</strong> of the<br />

warehouse spaces by installing<br />

the intelligent tools of the <strong>lighting</strong><br />

management system we<br />

can reach substantial savings of<br />

energy. The presence detectors<br />

installed are able to switch on<br />

the <strong>lighting</strong> only in those parts<br />

of the warehouse where it is<br />

necessary.<br />

prestige 152<br />

RECOMMENDED PRODUCTS<br />

PRESTige LED 151<br />

GRAFias 142<br />

ux-MYAR 142<br />

eco BAY 145<br />

ux-BELL 145<br />

TORNADO PC LED 143<br />

RECOMMENDED PRODUCTS<br />

tornado PC 143<br />

PRESTige LED 151<br />

PRESTige 152<br />

be reduced to minimum.<br />

WAREHOUSE<br />

80/81


WAREHOUSE<br />

Bell Simple Tornado Prestige<br />

ERGONOMICS i<br />

Colour rendering index (CRI)<br />

Glare prevention<br />

Illumination level (task area)<br />

Illumination level (surrounding of task area)<br />

Lighting uniformity<br />

Harmonious distribution of brightness<br />

Bell Simple Tornado Prestige<br />

ERGONOMICS i<br />

Colour rendering index (CRI)<br />

Glare prevention<br />

Illumination level (task area)<br />

Illumination level (surrounding of task area)<br />

Lighting uniformity<br />

Harmonious distribution of brightness<br />

EMOTION i<br />

Vertical illumination<br />

Ceiling illumination<br />

Biological factor of illumination<br />

A availability of daylight<br />

Bluelight content (Tc>6500K)<br />

daylight simulation<br />

D dynamic <strong>lighting</strong><br />

Tunable white<br />

Accent <strong>lighting</strong><br />

RGB colour mixing<br />

Ambient <strong>lighting</strong><br />

EMOTION i<br />

Vertical illumination<br />

Ceiling illumination<br />

Biological factor of illumination<br />

A availability of daylight<br />

Bluelight content (Tc>6500K)<br />

daylight simulation<br />

D dynamic <strong>lighting</strong><br />

Tunable white<br />

Accent <strong>lighting</strong><br />

RGB colour mixing<br />

Ambient <strong>lighting</strong><br />

BENEFITS SCHEME COMPONENTS<br />

Availability of daylight<br />

bringing natural conditions into<br />

interior by maximizing the use of<br />

daylight, thus minimizing operating<br />

costs.<br />

UX-BELL AL1<br />

IP65 MT E40<br />

1x250W<br />

ECOLOGY i<br />

Latest lamp technology metal halide<br />

System efficacy of luminaire<br />

Thermal output of lamp<br />

Dangerous material content<br />

Product lifetime and maintenance costs<br />

EFFICIENCY i<br />

Presence detector<br />

Constatnt illuminance sensor<br />

Daylight sensor<br />

Calling of <strong>lighting</strong> scenes<br />

R3 Auto ON/Dimmed<br />

normal movement of<br />

R8 Photo cell dimmin<br />

BENEFITS SCHEME COMPONENTS<br />

Availability of daylight<br />

bringing natural conditions into<br />

interior by maximizing the use of<br />

daylight, thus minimizing operating<br />

costs.<br />

PRESTIGE DM<br />

T5+R12 T5 AL DEEP<br />

2x49W<br />

ECOLOGY i<br />

Latest lamp technology Classic<br />

System efficacy of luminaire<br />

Thermal output of lamp<br />

Dangerous material content<br />

Product lifetime and maintenance costs<br />

EFFICIENCY i<br />

Presence detector<br />

Constatnt illuminance sensor<br />

Daylight sensor<br />

Calling of <strong>lighting</strong> scenes<br />

R3 Auto ON/Dimmed<br />

normal movement of<br />

R8 Photo cell dimmin<br />

Switch<br />

Mains (230V) Switch Mains (230V)<br />

Mains (230V)<br />

Switch<br />

Data line<br />

Working days:<br />

Mon Tue Wed Thu Fri Sa Sun<br />

Working hours / day: 12 Working hours / night: 12<br />

Power consumption<br />

Power consumption with LMS<br />

66528 [kWh/year]<br />

66528 [kWh/year]<br />

CO 2<br />

savings 0 [kg/year]<br />

LENI 66.46 [kWh/year.m 2 ]<br />

Push button<br />

Sensor<br />

ER<br />

A<br />

EM<br />

0 %<br />

Remote controler<br />

ENERGY SAVING<br />

D<br />

EF<br />

1.67<br />

EC<br />

Bluelight content(Tc>6500K)<br />

<strong>lighting</strong> installation contains of light<br />

sources with increased portion of<br />

blue in the spectrum, which has an<br />

influence to circadian rceptors of<br />

humans.<br />

Daylight simulation<br />

<strong>lighting</strong> installation with impact on<br />

well being of humans. Installation<br />

contains of light management<br />

system that is slowly changing<br />

colour temperature duirng a day,<br />

thus simulating natural conditions<br />

Mains (230V) in interior. Switch Mains (230V)<br />

Mains (230V) Switch Mains (230V)<br />

Dynamic <strong>lighting</strong><br />

Data line<br />

<strong>lighting</strong> installation with impact on Data Data line<br />

well being of humans. Installation<br />

contains of light management system<br />

that is slowly altering light level<br />

during a day, thus simulating natural<br />

conditions in interior.<br />

Presence detector<br />

Passive infrared sensor that reacts on<br />

movements. It is switching luminaires<br />

on to a pre-programmed level by<br />

occupancy of the room and switching<br />

luminaires off by absence of persons.<br />

Push button<br />

Remote controll<br />

Power supply for the<br />

DALI line<br />

Push button<br />

Push button<br />

Sensor<br />

Sensor<br />

Remote controler<br />

Remote Combined<br />

controler controler<br />

motion and<br />

illuminance<br />

sensor<br />

Working days:<br />

Mon Tue Wed Thu Fri Sa Sun<br />

Working hours / day: 12 Working hours / night: 12<br />

Power consumption<br />

51643 [kWh/year]<br />

Power consumption with LMS<br />

28090 [kWh/year]<br />

CO 2<br />

savings<br />

14368 [kg/year]<br />

LENI 28.06 [kWh/year.m 2 ]<br />

A ER<br />

A<br />

EM<br />

46 %<br />

ENERGY SAVING<br />

EF<br />

3.87<br />

EC<br />

Constant illuminance sensor<br />

reduce the use of artificial light in the<br />

early life <strong>lighting</strong> system.<br />

Daylight sensor<br />

Sensor reduce the use of artificial<br />

light in interiors when natural<br />

daylight is available.<br />

Calling of <strong>lighting</strong> scenes<br />

Lighting system allows to program<br />

several <strong>lighting</strong> scenes, which can<br />

be launched anytime by using of<br />

different user interfaces.<br />

The space is illuminated by luminaires<br />

equipped with high-pressure metal-<br />

-halide lamps 250 W. It is a suspended<br />

rotationally symmetric <strong>lighting</strong><br />

fixture. This type of luminaire achieves<br />

sufficient illuminance values as well<br />

as the <strong>lighting</strong> uniformity which<br />

helps us achieve good results of the<br />

ergonomic parameters.<br />

The area of ecology represents a<br />

big problem of this solution because<br />

the light sources contain hazardous<br />

substances (mercury), have a low<br />

lifespan and also high maintenance<br />

costs are connected with their usage.<br />

The illumination system does not<br />

make use of any <strong>lighting</strong> management<br />

tools, i.e. when using these<br />

light solution we are not able to<br />

achieve any savings of energy. This<br />

<strong>lighting</strong> system belongs to the energy<br />

class D which gives the value LENI<br />

66.46 kWh/year.m 2 .<br />

The final LQS value is very low and<br />

due to this fact we assess this type<br />

of space as a space with an insufficient<br />

<strong>lighting</strong> quality.<br />

We achieved the required space<br />

illuminance by using the suspended<br />

luminaires with the direct characteristic<br />

of the luminous flux distribution<br />

with FHD (T5) light sources 2x49 W.<br />

The light curve is shaped in such<br />

a way that we will achieve the<br />

necessary vertical illuminance of the<br />

racks in the warehouses and at the<br />

same time also sufficient horizontal<br />

illuminance of the task area.<br />

From the point of view of ecology<br />

this light solution achieves an average<br />

assessment, the greatest number<br />

of points is lost due to the below-<br />

-average efficacy of the luminaire.<br />

The complex <strong>lighting</strong> management<br />

system we used here contains all<br />

types of sensors: the presence detector,<br />

constant illuminance sensor and<br />

daylight sensor thanks to which we<br />

achieve the saving potential up to<br />

46 %. The LENI value gives this solution<br />

the energy category A.<br />

The resulting LQS value of 3.87 represents<br />

a good quality level especially<br />

due to the high efficiency provided<br />

by the <strong>lighting</strong> management system.<br />

However, the usage of fluorescent<br />

lamps takes away important points in<br />

the area of ecology.<br />

WAREHOUSE / LQS COMPOSER 82/83


<strong>lighting</strong> quality standard<br />

12/13


If an excessive amount of dust develops during this type of production, it is<br />

recommended to use the luminaires with the higher-degree protection.<br />

grafias 142<br />

RECOMMENDED PRODUCTS<br />

ux-MYAR 142<br />

eco BAY 145<br />

ux-BELL 145<br />

Plastics industry<br />

The industrial branch of<br />

plastics industry includes<br />

three different manufacturing<br />

processes: injection moulding,<br />

extrusion and reaction<br />

foam moulding, which place<br />

specific demands on the<br />

<strong>lighting</strong> solution.<br />

In general the European standard<br />

EN 12464-1 determines the<br />

minimal level of maintained<br />

illuminance 300 lux for the<br />

production spaces with permanent<br />

occurrence of employees.<br />

For activities which include the<br />

demanding visual tasks or<br />

work with a PC (or computers<br />

controlled machines) it requires<br />

the minimal illuminance level<br />

500 lux. In the production halls<br />

where plastic processing is under<br />

way is besides the general<br />

<strong>lighting</strong> recomended additional<br />

illumination of the task area<br />

where the higher illumination is<br />

needed.<br />

The linear systems of luminaires<br />

with the direct characteristic of<br />

the luminous flux are a suitable<br />

light solution here. In the<br />

manufacturing premises with<br />

the height of more than 6 metres<br />

it is possible to use the suspended<br />

luminaires with a wide<br />

luminous intensity curve and<br />

the metal-halide lamp. Through<br />

this solution we achieve the<br />

required level of illuminance as<br />

well as the uniform illuminance<br />

of the whole space.<br />

Plastics industry is often<br />

computer-controlled and is<br />

managed from a display. When<br />

choosing the luminaires and<br />

laying them out in the space it<br />

is important to avoid the rise<br />

of any undesirable reflections<br />

which would make it difficult<br />

or even impossible for the<br />

employees to read the displayed<br />

information. In the manufacturing<br />

premises with the height of<br />

walls 6 metres and more, it is<br />

suitable to use luminaires with<br />

a wider luminous intensity curve<br />

and the high-intensity discharge<br />

lamps. If an excessive amount<br />

of dust develops during this<br />

type of production, it is recommended<br />

to use the luminaires<br />

with the higher-degree protection<br />

IP 54 or IP 65.<br />

Besides the main <strong>lighting</strong>, some<br />

manufacturing activity requires<br />

higher illumination level, so its<br />

possible to use there additional<br />

<strong>lighting</strong> of the task area. For injection<br />

moulding, it is necessary<br />

to ensure increased illuminance<br />

of the clamping units during<br />

the tool replacement. Also<br />

the extrusion process requires<br />

additional <strong>lighting</strong> of the task<br />

area when the final products<br />

(profiles, foils or plates) are<br />

subsequently adjusted to the<br />

required form or length.<br />

The process of the reaction<br />

foam moulding during plastic<br />

processing where explosive<br />

substances are used places<br />

additional demands on the<br />

illumination. Therefore it is<br />

inevitable to use the explosionproof<br />

luminaires in this part of<br />

the premises.<br />

eco bay 148<br />

RECOMMENDED PRODUCTS<br />

GRAFiAS 146<br />

ux-MYAR 146<br />

PRESTige LED 151<br />

PRESTiGE 152<br />

tornado PC LED 147<br />

tornado PC 147<br />

ux-BELL 145<br />

TORNADO PC LED 147<br />

RECOMMENDED PRODUCTS<br />

tornado PC 147<br />

PRESTige LED 151<br />

PRESTige 152<br />

Plastics industry<br />

86/87


WOOdwORKING<br />

AND PROCESSING<br />

When solving the illumination<br />

of halls in the woodworking<br />

and processing industry<br />

especially the question of<br />

security and safety comes to<br />

the foreground. The appropriately<br />

designed <strong>lighting</strong><br />

system creates optimal conditions<br />

for the visual well-being<br />

of the employees and at the<br />

same time it reduces the risk<br />

of the rise of injuries.<br />

The line of business aimed at<br />

woodworking and processing<br />

includes a lot of various<br />

activities which are frequently<br />

concentrated in one hall. The<br />

task of the <strong>lighting</strong> designer is<br />

to create such light conditions<br />

which will be suitable for all<br />

types of activities carried out. In<br />

general it means that the main<br />

<strong>lighting</strong> system designed for this<br />

type of space is to be strengthened<br />

by additional luminaires or<br />

<strong>lighting</strong> fixtures with adequate<br />

protection level.<br />

The European standard<br />

EN 12464-1 states the value<br />

of minimal illuminance 500 lux<br />

for the production spaces in<br />

the woodworking and processing<br />

industry. For the activities as<br />

varnishing, grinding and<br />

wood inlay work it needs<br />

the minimal illuminance level<br />

750 lux and for the inspection<br />

1,000 lux. The variety of the<br />

realised activities and frequent<br />

transfers in the premises place<br />

increase demands on the uniform<br />

luminance distribution.<br />

The required illuminance levels<br />

and its corresponding uniformity<br />

can be achieved by using<br />

the ceiling or linear luminaires<br />

with the direct component of<br />

radiation and a wide luminous<br />

intensity curve. In the halls with<br />

height 6 metres and more it is<br />

suitable to use the suspended<br />

luminaires with a wide luminous<br />

intensity curve with a metalhalide<br />

discharge lamp. At the<br />

workplaces where, due to the<br />

realised operations an increased<br />

concentration of dust occurs, it<br />

is necessary to install the luminaires<br />

with IP 54 or IP 65.<br />

If the production is concentrated<br />

to a hall with access of<br />

daylight it is suitable to place<br />

the working desks rectangular<br />

to the area with windows for<br />

ensuring good visual conditions.<br />

For activities that require additional<br />

<strong>lighting</strong> – e.g. sawing,<br />

milling, drilling – it is good to<br />

place the luminaire in such<br />

a way that the luminous flux<br />

directs moderately from above,<br />

from the left hand side in the<br />

direction of the employee’s<br />

view. This <strong>lighting</strong> minimises the<br />

risk of arising sharp shadows<br />

and at the same time it ensures<br />

good visibility of the sharp part<br />

of the machine.<br />

When solving the <strong>lighting</strong><br />

system in the woodworking and<br />

processing industry it is necessary<br />

to avoid the stroboscopic<br />

effect when the artificial <strong>lighting</strong><br />

is on. The stroboscopic effect<br />

represents a serious danger<br />

especially when we work with<br />

rotational tools because when<br />

the frequency and rotational<br />

speed are the same there can<br />

develop an impression that the<br />

tool is off and cause serious<br />

injuries to the user. The stroboscopic<br />

effect can be avoided by<br />

installing the electronic control<br />

gears.<br />

When solving the <strong>lighting</strong> system in<br />

the woodworking and processing<br />

industry it is necessary to avoid<br />

the stroboscopic effect when<br />

the artificial <strong>lighting</strong> is on. The<br />

stroboscopic effect represents a<br />

serious danger especially when the<br />

employee works with rotational<br />

tools.<br />

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88/89


At the workplaces where the visual<br />

inspection is carried out or we work<br />

with computers, it is suitable to use<br />

the luminaires with diffuser.<br />

Electrical and<br />

elECTronic<br />

INDUSTRY<br />

The production in the electrical<br />

and electronic industry<br />

consists of a number of<br />

processes including simple<br />

service activities which do<br />

not place heavy demands<br />

on the eyes but on the other<br />

hand precision work with<br />

small components where it is<br />

inevitable to ensure the optimal<br />

visibility. The appropriate<br />

light conditions play a key<br />

role here.<br />

When designing the <strong>lighting</strong><br />

system for the electrical and<br />

electronic industry the <strong>lighting</strong><br />

designer has to take into<br />

consideration the variedness of<br />

the performed activities and to<br />

adjust the <strong>lighting</strong> solution to<br />

them. The individual activities<br />

connected with the production<br />

of the electrical components<br />

or repair of the electrical appliances<br />

place different demands<br />

on the intensity and <strong>lighting</strong><br />

solution.<br />

The European standard<br />

EN 12464-1 states the minimal<br />

illuminance level of 300 lux up<br />

to 500 lux for the electrical<br />

workshops. For the workplaces<br />

where the employees carry<br />

out activities demanding on<br />

precision or work with small<br />

components, it states the value<br />

of the minimal illuminance of<br />

1,000 lux, and 1,500 lux for<br />

the inspection workplaces and<br />

calibration. If the workplace is<br />

equipped with high machines it<br />

is necessary to ensure sufficient<br />

vertical illuminance which will<br />

enable the employees to reliably<br />

identify machine outlines<br />

and to read the displayed<br />

digital values. The main <strong>lighting</strong><br />

consisting of a system of linear<br />

suspended luminaires with<br />

the direct characteristic of the<br />

luminous flux distribution can<br />

be in this case completed by<br />

luminaires with the asymmetric<br />

luminous intensity curve in the<br />

task area where the activity<br />

carried out requires sufficient<br />

vertical illuminance.<br />

The radio and television workshops<br />

place similar demands<br />

on the <strong>lighting</strong> solutions as<br />

the electrical shop floors. The<br />

demandingness of the realised<br />

visual tasks requires maintaining<br />

the minimal illuminance level<br />

of 500 lux at the workplaces<br />

where the employees assemble<br />

small components, by production<br />

of fine wire-wound coils or<br />

soldering – here the standard<br />

requires the minimal illuminance<br />

level of 750 lux. To ensure the<br />

optimal light conditions at the<br />

workplace it is important to<br />

achieve sufficient <strong>lighting</strong> of the<br />

walls and ceiling. In this case<br />

the linear suspended luminaires<br />

are a suitable solution. In the<br />

halls with the height of 6 metres<br />

and more, the suspended<br />

luminaires with a wide luminous<br />

intensity curve and the<br />

metal-halide lamps represent an<br />

economical alternative.<br />

At the workplaces where the<br />

visual inspection is carried out<br />

or we work with computers, it<br />

is suitable to use the luminaires<br />

with diffuser. They are a source<br />

of non-glaring soft diffuse light<br />

which will form uniform <strong>lighting</strong><br />

conditions without any risk of<br />

creating sharp shadows and<br />

undesirable reflections. The activities<br />

which include especially<br />

demanding visual tasks require<br />

increasing the level of the minimal<br />

illuminance to 1,500 lux. It<br />

can be achieved by installing an<br />

additional luminaire directly towards<br />

the task area. The higher<br />

level of illuminance will enable<br />

the employee to perceive the<br />

contrast better and will improve<br />

his/her 3D perception.<br />

Those spaces place specific<br />

demand on <strong>lighting</strong> where production<br />

and assembly of miniature<br />

components, chips and<br />

microprocessors are carried out.<br />

These spaces require dust-free<br />

and sterile environment and<br />

high levels of the maintained<br />

illuminance – 1,500 lux. Those<br />

luminaires are suitable which<br />

can be cleaned easily, are fitted<br />

with a housing made of material<br />

which does not change its<br />

luminous and chemical properties<br />

even when disinfection is<br />

carried out frequently.<br />

In the premises typical for<br />

high dustiness, it is necessary<br />

to install luminaires resistant<br />

against dust with IP 54 or IP 65.<br />

In the production premises with<br />

a high level of humidity (e.g.<br />

galvanisation) it is necessary to<br />

use luminaires resistant against<br />

corrosion. When solving the<br />

<strong>lighting</strong> system it is necessary<br />

to avoid the stroboscopic effect<br />

when the artificial <strong>lighting</strong> is<br />

on. The stroboscopic effect<br />

poses an extraordinary danger<br />

especially for operations with<br />

rotational tools (e.g. coil winders)<br />

as at the same value of<br />

frequency and rotational speed<br />

an impression can arise that<br />

the tool is switched off and in<br />

this way the user can be heavily<br />

injured. The stroboscopic effect<br />

can be avoided by installing the<br />

electronic control gears.<br />

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Electrical and elECTronic INDUSTRY<br />

90/91


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Printing<br />

The appropriate illumination<br />

of the space in the printing<br />

industry plays a key role.<br />

Good light conditions are the<br />

basic assumption not only for<br />

high-quality work but also<br />

for safety during handling<br />

with fast running printing<br />

machines.<br />

As a rule, the space in the printing<br />

production is divided into<br />

two parts. In the first part the<br />

printing operations are carried<br />

out, in the second one it is<br />

the prepress and finalising the<br />

printed material e.g. binding<br />

and lithographical processes.<br />

The standard EN 12464-1 states<br />

the minimal illuminance level<br />

500 lux for both spaces and<br />

for typesetting, retouching<br />

and litography it increases the<br />

required value of the minimal<br />

maintained illuminance to<br />

1,000 lux, for the inspection<br />

activities to 1,500 lux and<br />

for copper engraving up to<br />

2,000 lux.<br />

The required illuminance<br />

levels can be achieved by using<br />

linear luminaires with the direct<br />

characteristic of the luminous<br />

flux distribution. In the printing<br />

works with the height of<br />

walls 6 metres and more the<br />

suspended luminaires with the<br />

wide luminous intensity curve<br />

and metal-halide lamps are an<br />

alternative. By the appropriate<br />

layout of the luminaires and the<br />

corresponding proportion of the<br />

indirect component of the luminous<br />

flux we can avoid the rise<br />

of undesirable reflections when<br />

working with glossy paper or<br />

foils. If the printing is realised<br />

on large machines, it is at the<br />

same necessary to achieve<br />

sufficient vertical illuminance.<br />

We can use the additional luminaires<br />

placed directly over the<br />

machine or the task area.<br />

For the multicolour printing<br />

process and the inspection<br />

operations it is necessary to<br />

use the light sources with the<br />

colour rendering index CRI >90<br />

for correct distinguishing of colours.<br />

It is important to choose<br />

such light sources that produce<br />

neutral white or daylight<br />

white colour of light with the<br />

correlated colour temperature<br />

5,000 K ≤ T CP<br />

≤ 6,500 K which is<br />

closest to the properties of the<br />

natural daylight.<br />

The prepress workplaces are<br />

today almost always equipped<br />

with computers therefore when<br />

designing the <strong>lighting</strong> system<br />

we have to pay attention to<br />

fulfilling the requirements of<br />

the standard EN 12464-1 valid<br />

for the VDU workplaces as to<br />

the usage and layout of the<br />

luminaires. The standard states<br />

the minimal illuminance level<br />

500 lux for this workplace and<br />

the boundary values of the average<br />

luminance which can be<br />

reflected from the flat screens<br />

must not exceed the values<br />

of 1,500 cd/m 2 (displays with<br />

high luminance) or the value<br />

of ≤ 1,000 cd/m 2 (displays with<br />

medium luminance).<br />

For the multicolour printing process<br />

and the inspection operations it is<br />

necessary to use the light sources<br />

with the colour rendering index<br />

CRI ≥ 90 for correct distinguishing of<br />

colours.<br />

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Printing<br />

92/93


Cleanroom<br />

Originally these types of<br />

rooms were utilised in<br />

medicine. Today when the<br />

requirements on quality and<br />

flawlessness of the final<br />

product are getting stricter<br />

and stricter, we can meet<br />

this type of manufacturing<br />

premises also in various lines<br />

of business.<br />

Nowadays we can find the<br />

cleanroom in the chemical,<br />

microelectronic as well as<br />

electronic industry. They are<br />

part of industrial halls aimed at<br />

manufacturing semiconductors<br />

or biotechnologies; they have<br />

their place in industrial processing<br />

of metals and even in the<br />

food industry. The main task<br />

of the cleanroom is to prevent<br />

pollution or product contamination.<br />

The requirements on<br />

equipping and furnishing the<br />

space adjust to this purpose<br />

and it also concerns the <strong>lighting</strong><br />

solution in full extent.<br />

In general the optimal solutions<br />

here are considered the ceiling<br />

recessed luminaires with the<br />

direct characteristic of the<br />

luminous flux distribution. As in<br />

the case of the cleanroom there<br />

are rooms with directed air<br />

flow, the luminaires without an<br />

extended diffuser represent an<br />

optimal solution as they have almost<br />

no impact on the air flow.<br />

When selecting the luminaires<br />

the overall shape and material<br />

they are made of play a very important<br />

role. As to the shape it<br />

is important to avoid luminaires<br />

with undercuts, slits, joints<br />

and the so called wake space<br />

harbour where the remnants<br />

of the manufacturing material<br />

could be trapped. As a matter<br />

of fact, here is a risk that the<br />

primary air will not take these<br />

particles out. Subsequently it is<br />

difficult to remove them from<br />

such problem zones by cleaning.<br />

The microorganisms which<br />

come repeatedly into contact<br />

with a low concentration of<br />

detergents can build resistance<br />

against them and in this way<br />

become a source for generating<br />

highly resistant bacterial germs.<br />

When selecting luminaires for<br />

the cleanroom it is similarly<br />

important to take into account<br />

the material they are made of.<br />

In general, it is valid that they<br />

should be produced from a material<br />

with low porosity which<br />

even after repeated contacts<br />

with chemicals and detergents<br />

does not change its properties.<br />

The rough surfaces increase the<br />

risk of catching the particles of<br />

the manufacturing waste and<br />

subsequent contamination of<br />

the products. In dependence<br />

on the type of production it is<br />

necessary for the luminaires to<br />

be fitted out with housings with<br />

a corresponding IP factor.<br />

The selection of a luminaire<br />

with an adequate IP depends<br />

on the procedure how the<br />

cleanroom is air-conditioned<br />

or how the air flow is directed<br />

in the room. In principle two<br />

methods are used: the laminar<br />

airflow and mixed airflow. In<br />

the case of the laminar airflow<br />

the air flows from top to bottom.<br />

This type of directing the<br />

air is often utilised in manufacturing<br />

semiconductors and microcomponents.<br />

The luminaires<br />

with the IP 40 are suitable for<br />

this type of cleanrooms.<br />

When using the type “mixed<br />

airflow” the air is distributed in<br />

the room in turbulent patterns.<br />

This method of directing the airflow<br />

in the cleanroom belongs<br />

to the most frequently used<br />

ones because it is the most<br />

economical. In dependence on<br />

the type of production it is necessary<br />

for the used luminaires to<br />

achieve IP 54 or IP 65.<br />

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Luminaires for the cleanroom should<br />

be produced from a material with low<br />

porosity which even after contacts<br />

with chemicals does not change its<br />

properties.<br />

Cleanroom<br />

94/95


The luminaires used for the main <strong>lighting</strong> should have<br />

housings made of unbreakable materials.<br />

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FOODSTUFFS<br />

INDUSTRY<br />

The foodstuffs industry places<br />

higher demands especially on<br />

the cleanliness and hygiene of<br />

the manufacturing premises.<br />

The correct illumination is<br />

another task, which is no less<br />

important, when processing<br />

foodstuffs and making drinks.<br />

A sufficiently illuminated<br />

space enables the employees<br />

problem-free realising the<br />

work activities and at the<br />

same time it creates a trustworthy<br />

atmosphere which<br />

highlights the positive picture<br />

of the company.<br />

The spectrum of the working<br />

activities which are connected<br />

with processing or manufacturing<br />

the foodstuffs and drinks<br />

extends from simple and mostly<br />

mechanised activities when<br />

the employees fulfil only an<br />

inspection task up to specific<br />

and visually demanding tasks.<br />

The task of the <strong>lighting</strong> designer<br />

is to design the <strong>lighting</strong> system<br />

in such a way that it will comply<br />

with the light requirements laid<br />

on each of the activities carried<br />

out. The standard EN 12464-1<br />

states the minimal level of<br />

illuminance 200 lux for the<br />

spaces where washing, boiling,<br />

drying, fermenting and filling<br />

operations are realised. For the<br />

manufacturing premises where<br />

the employees carry out cutting,<br />

grinding, mixing, sorting and<br />

packaging the standard states<br />

the minimal illuminance level of<br />

300 lux, for the spaces where<br />

the employees fulfil visually demanding<br />

tasks or at a high risk<br />

of injury it states the minimal<br />

illuminance level 500 lux (abattoirs,<br />

butcheries, dairies, mills,<br />

delicatessen food production).<br />

At the inspection workplaces<br />

and where recognising the<br />

colours is important it requires<br />

the minimal illuminance level<br />

1,000 lux, luminaires with the<br />

colour rendering index CRI 90<br />

and correlated colour temperature<br />

4,000 K ≤ T CP<br />

≤ 6,500 K.<br />

The required illuminance level can<br />

be achieved by using suspended<br />

linear luminaires with the direct<br />

characteristic of distribution and<br />

to complete them with additional<br />

<strong>lighting</strong> fixtures with the asymmetric<br />

radiation curve where it<br />

is important to achieve sufficient<br />

values of the vertical illuminance<br />

for a concrete task area. E.g.<br />

they are workplaces with fully<br />

automated manufacturing. The<br />

additional luminaires are required<br />

also at workplaces where the<br />

employees carry out especially<br />

demanding visual tasks (e.g.<br />

decorating, checking bottles). The<br />

luminaires with matted housing<br />

or microprism which are a source<br />

of soft diffuse light and minimise<br />

the risk of the rise of undesirable<br />

reflections from the bright surfaces<br />

(cans, bottles) are suitable.<br />

The luminaires used for the main<br />

<strong>lighting</strong> should have housings<br />

made of unbreakable materials<br />

which prevent fragments falling<br />

down to the foodstuffs or drinks<br />

being processed when the luminaire<br />

is damaged. From the point<br />

of view of safety it is suitable to<br />

use luminaires with LED sources<br />

which contain in comparison<br />

with the conventional sources<br />

incomparable lower amounts of<br />

hazardous materials (mercury).<br />

Moreover, in comparison to<br />

other light sources they contain<br />

mercury in solid state, i.e. in<br />

the case of damaging the light<br />

source there is no risk of the air<br />

contamination in the manufacturing<br />

premises.<br />

At the same time the importance<br />

of recognising the colours<br />

correctly in all manufacturing<br />

processes in the foodstuffs<br />

industry comes to the fore. It is<br />

valid for workplaces where we<br />

work with food colouring as<br />

well as for all other workplaces<br />

where the employees carry<br />

out the visual inspection of<br />

the food freshness. Therefore<br />

we recommend using the light<br />

sources with high values of the<br />

colour rendering index with CRI<br />

minimally 80. From the point of<br />

view of safety it is suitable to<br />

use luminaires resistant against<br />

humidity, dust and at some<br />

places also against explosion<br />

with IP 50, for wet places IP 65<br />

in the manufacturing halls<br />

determined for processing and<br />

production of foodstuffs.<br />

The cold stores require a special<br />

<strong>lighting</strong> solution in the foodstuffs<br />

industry. From the point<br />

of view of the standard they are<br />

warehouse spaces for which<br />

the minimal illuminance level<br />

100 lux is stated. However, the<br />

experience from practice shows<br />

that this value is insufficient and<br />

it is recommended to maintain<br />

also in these spaces the minimal<br />

illuminance level 300 lux. In the<br />

light conditions like this the<br />

employees are able to read the<br />

information from the delivery<br />

notes and to see the designation<br />

of the foodstuffs in the<br />

racks better. The luminaires<br />

have to be resistant against<br />

coolness and humidity therefore<br />

we recommend to use the types<br />

with IP 54 or higher. One of the<br />

key tasks of the <strong>lighting</strong> designer<br />

when designing the illumination<br />

of the cold stores is to<br />

take into account the fact that<br />

at the temperature 0°C there<br />

is a significant reduction of the<br />

luminous flux which can achieve<br />

up to 40 % at lower temperatures.<br />

Therefore it is necessary<br />

to implement the correction<br />

factor to the <strong>lighting</strong> system<br />

already during the planning<br />

phase. Another way how to<br />

avoid this problem is to use the<br />

luminaires with the LED sources<br />

which even at substantially low<br />

temperatures do not show any<br />

reduction of the luminous flux<br />

and vice versa, their luminous<br />

flux picks up intensity with the<br />

declining temperature.<br />

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96/97


If there is a store in the meat-processing plant where the producers sell their<br />

products it is suitable to use luminaires with a high proportion of red light for<br />

illuminating the showcases with meat. The goods illuminated with this type of<br />

light gives an impression of a redder and thus a fresher product.<br />

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Butchery<br />

Processing meat includes<br />

a lot of various activities<br />

which utilise, almost without<br />

any exception, sharp working<br />

tools. Correct <strong>lighting</strong> of<br />

the manufacturing spaces<br />

is therefore important not<br />

only from the point of view<br />

of creating optimal <strong>lighting</strong><br />

conditions for the employees´<br />

visual comfort but also due to<br />

safety at the workplace.<br />

The European standard<br />

EN 12464-1 states the minimal<br />

illuminance level of 500 lux for<br />

the manufacturing halls of the<br />

meat processing industry. This<br />

value is valid also for seemingly<br />

simple operations, e.g. washing.<br />

As just in meat processing<br />

the hygienic flawlessness is emphasised,<br />

washing is considered<br />

a demanding visual task.<br />

The required illuminance level<br />

can be achieved by installing<br />

a system of linear luminaires<br />

with direct characteristic of the<br />

luminous flux distribution which<br />

achieves adequate values of<br />

the illumination of the vertical<br />

surfaces. At workplaces which<br />

require sufficient illuminance<br />

of the vertical surfaces, it is<br />

suitable to complete the main<br />

<strong>lighting</strong> by the luminaires with<br />

the asymmetric luminous flux<br />

curve. We recommend them<br />

to be placed parallely with the<br />

working area and windows.<br />

The luminous flux should head<br />

to the task area from above<br />

and moderately from the left<br />

from the employee’s view. This<br />

minimises the risk of creating<br />

sharp shadows and at the same<br />

time perfect visibility of the<br />

sharp ends of the working tools<br />

is ensured – it reduces the risk<br />

of injuries. At the workplaces<br />

where the employees carry out<br />

especially demanding visual<br />

tasks it is suitable to complete<br />

the main <strong>lighting</strong> by additional<br />

luminaires. For the employees<br />

to be able to carry out the<br />

visual inspection of the meat’s<br />

freshness it is necessary to<br />

use the light sources with the<br />

colour rendering index CRI 80<br />

minimally. Due to the safety at<br />

work it is suitable to use the<br />

luminaires with housing made<br />

of unbreakable material or protected<br />

by a grid which prevents<br />

fragments falling down to the<br />

meat being processed in the<br />

case the luminaire is damaged.<br />

Because of the working conditions<br />

the luminaires used have<br />

to be resistant against humidity<br />

and corrosion, with IP 54 or<br />

higher.<br />

If there is a store in the meatprocessing<br />

plant where the<br />

producers sell their products it is<br />

suitable to use luminaires with<br />

a high proportion of red light<br />

for illuminating the showcases<br />

with meat. The goods illuminated<br />

with this type of light<br />

gives an impression of a redder<br />

and thus a fresher product.<br />

Butchery<br />

98/99


The LED light sources represent an optimal solution<br />

which compared to the conventional sources contain<br />

incomparably lower amount of hazardous materials.<br />

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Bakery<br />

When planning the <strong>lighting</strong><br />

system for a bakery the <strong>lighting</strong><br />

designer has to take into<br />

account not only the variedness<br />

of the realised activities<br />

but also the shift operation.<br />

The standard EN 12464-1 states<br />

the minimal illuminance level<br />

of 300 lux for preparation and<br />

baking. For finishing, glazing<br />

and decorating it increases<br />

the requirement to 500 lux.<br />

A higher illuminance simultaneously<br />

positively affects the activity<br />

and performance efficiency<br />

of the employees and influences<br />

the potential customers or the<br />

visits by a pleasant welcoming<br />

impression.<br />

When designing the <strong>lighting</strong><br />

system it is good to take into<br />

account the fact that a substantial<br />

part of manufacturing runs<br />

during the night hours or early<br />

in the morning. Optimal performance<br />

efficiency and the feeling<br />

of the visual and psychological<br />

well-being of the employees<br />

during the night shifts can be<br />

achieved by increasing the<br />

<strong>lighting</strong> intensity to 1,000 lux.<br />

At the same time it is suitable<br />

to use the light sources which<br />

are able to produce daylight<br />

white colour of light with the<br />

correlated colour temperature<br />

CCT of more than 6,500 K. In<br />

such light conditions that copy<br />

the properties of the daylight,<br />

melatonin which would signal<br />

to the employees that it is time<br />

for sleep stops being created<br />

in the human organism. And<br />

on the contrary, it increases<br />

the production of serotonin<br />

that stimulates the activity and<br />

performance efficiency.<br />

When taking these facts into<br />

consideration, it is possible<br />

to meet all demands on the<br />

required <strong>lighting</strong> level of<br />

1,000 lux and through integrating<br />

the <strong>lighting</strong> management<br />

tools to reduce its performance<br />

to a value which is stated for<br />

the individual activities by the<br />

standard.<br />

A suitable solution for <strong>lighting</strong><br />

in the bakery premises is the<br />

system of linear suspended<br />

luminaires with the direct characteristic<br />

of the luminous flux<br />

distribution and to complete<br />

them with luminaires with the<br />

asymmetric radiation curve in<br />

the task area which require<br />

a sufficient illuminance of the<br />

vertical surfaces. In the bakeries<br />

with higher ceilings it is possible<br />

to use the suspended luminaires<br />

with a wide luminous intensity<br />

curve and metal-halide lamps.<br />

In both cases it is necessary for<br />

the luminaires to be protected<br />

by an unbreakable housing<br />

which prevents fragments<br />

falling down to the working<br />

surface when the light source is<br />

damaged. It is necessary to use<br />

protection level of luminaires<br />

with a housing of IP 50 value.<br />

From the security point of<br />

view the luminaires with the<br />

LED light sources represent<br />

an optimal solution which<br />

compared to the conventional<br />

sources contain incomparably<br />

lower amount of hazardous<br />

materials (mercury). Moreover<br />

compared to other light sources<br />

they contain mercury in solid<br />

state, i.e. also if the light source<br />

is damaged there is no risk of<br />

contaminating the air in the<br />

manufacturing spaces. At the<br />

same time the light sources<br />

used have to enable the recognition<br />

of the colours correctly<br />

(e.g. when choosing the ingredients<br />

or during decorating)<br />

therefore we recommend using<br />

the light sources achieving the<br />

value of the colour rendering<br />

index CRI 80 and more.<br />

TORNADO PC 147<br />

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PRESTige LED 151<br />

PRESTiGE 152<br />

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tornado PC 143<br />

PRESTige LED 151<br />

PRESTiGE 152<br />

Bakery<br />

100/101


To avoid the rise of undesirable reflections from the<br />

materials and tools with bright surface or on the screens,<br />

it is suitable to use non-glaring luminaires with factor of<br />

the psychological glare UGR max.19<br />

TORNADO PC LED 147<br />

CHEMICAL INDUSTRY<br />

When planning the <strong>lighting</strong><br />

system for the chemical<br />

industry the <strong>lighting</strong> designer<br />

has, besides the required illuminance<br />

levels, to take into<br />

account also the resistance<br />

of the luminaires against dust<br />

and explosions.<br />

The European standard<br />

EN 12464-1 states for the<br />

production premises in the<br />

chemical industry the minimal<br />

illuminance level 300 lux for the<br />

zones with a permanent occurrence<br />

of employees, 150 lux for<br />

activities with a limited occurrence<br />

of people and 50 lux for<br />

the remotely controlled activities.<br />

The required illuminance<br />

levels can be achieved with<br />

ceiling surfaced or suspended<br />

linear luminaires with the direct<br />

characteristic of the luminous<br />

flux distribution. At the inspection<br />

workplaces and at the<br />

workplaces with permanent<br />

supervision of the manufacturing<br />

process it is at the same<br />

time necessary to achieve<br />

adequate values of the vertical<br />

illuminance. The additional<br />

luminaires with the asymmetric<br />

radiation curve (wall washers)<br />

are a suitable solution. In the<br />

production halls with the height<br />

of 6 metres and more it is<br />

possible to achieve the optimal<br />

light conditions by installing the<br />

luminaires with a wide luminous<br />

intensity curve and the metalhalide<br />

lamps.<br />

At the workplaces with an<br />

increased occurrence of dust<br />

and dirt (e.g. mixing, grinding,<br />

pulverising) it is necessary to use<br />

the luminaires with the protection<br />

housing IP 65.<br />

The laboratories in the chemical<br />

industry require a special<br />

<strong>lighting</strong> solution. The normative<br />

requirements state the minimal<br />

illuminance value 500 lux, for<br />

the inspection workplaces<br />

1,000 lux and the neutral white<br />

or the daylight white colour of<br />

the light corresponding to the<br />

range of Correlated Colour Temperature<br />

4,000 K ≤ T cp<br />

≤ 6,500 K.<br />

For the employees to be able<br />

to identify the colour reliably<br />

during usage of the chemicals,<br />

the light sources used have to<br />

achieve excellent values of the<br />

colour rendering index CRI 90<br />

and more. To avoid the rise of<br />

undesirable reflections from the<br />

materials and tools with bright<br />

surface or on the screens, it<br />

is suitable to use non-glaring<br />

luminaires with a matt housing<br />

or microprism and the factor<br />

of the psychological glare UGR<br />

max.19. As the explosive and<br />

flammable substances are used<br />

for work in the labs, it is necessary<br />

to use the luminaires with<br />

IP 65.<br />

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RELAX XTP ip65 149<br />

LED<br />

RECOMMENDED PRODUCTS<br />

tornado PC 147<br />

PRESTige LED 151<br />

PRESTiGE 152<br />

RECOMMENDED PRODUCTS<br />

RELAx xtp ip65 149<br />

indiRECT xtp ip54 150<br />

chemical industry<br />

102/103


TORNADO PC LED 143<br />

RECOMMENDED PRODUCTS<br />

tornado PC 143<br />

Underground<br />

parking<br />

The underground parking<br />

lot places special demands<br />

on the intensity and type<br />

of illumination, beginning<br />

with the luminaire marking<br />

the entrance and way out,<br />

through the guidance <strong>lighting</strong><br />

up to general <strong>lighting</strong> of the<br />

functional area.<br />

One of the most important<br />

tasks of the <strong>lighting</strong> system<br />

designers when they solve the<br />

illumination of an underground<br />

parking lot is the entrance<br />

and exit zone from the<br />

parking area in the framework<br />

of which the light scenery is<br />

distinctively changed. Such an<br />

environment places extraordinary<br />

demands on the adaptation<br />

phase of the human eye<br />

during transition from various<br />

light environments. It is inevitable<br />

to reduce this phase to<br />

minimum. The optimal solution<br />

includes a higher quantity<br />

of the luminaires installed in<br />

these zones (similarly as in the<br />

tunnels) which means a softer<br />

change of illuminance and<br />

safer transition.<br />

The task of the general<br />

<strong>lighting</strong> in the underground<br />

parking lot is not only to<br />

ensure the basic visibility<br />

but to provide the person in<br />

the parking area a feeling of<br />

comfort and security. For the<br />

road users in the parking lot<br />

environment to be able to<br />

assess and solve the situation<br />

sufficiently quickly, it is inevitable<br />

to choose the luminaires<br />

with the <strong>lighting</strong> intensity of<br />

minimally 75 lux. In general it<br />

is recommended to use the luminaires<br />

in anti-vandal version<br />

and a long lifetime placed<br />

on both sides of the traffic<br />

lanes. A sufficient illumination<br />

especially in the areas with<br />

irregular occurrence of people<br />

is inevitable also from the security<br />

point of view. It enables<br />

the persons to recognise faces<br />

and to respond in time to the<br />

first signs of aggression.<br />

The task of the general <strong>lighting</strong> in the underground<br />

parking lot is not only to ensure the basic visibility but<br />

to provide the person in the parking area a feeling of<br />

comfort and security.<br />

When designing the light<br />

solution it is to also take into<br />

account the lifetime of the<br />

light sources. From the point<br />

of view of the lifetime and demandingness<br />

on the maintenance<br />

the LED luminaires are<br />

especially suitable. As they are<br />

areas without any access of<br />

daylight and at the same time<br />

without permanent occurrence<br />

of persons, it is suitable<br />

from the point of view of<br />

energy saving to consider the<br />

installation of the constant<br />

illuminance sensor and presence<br />

detector that scans the<br />

movement of the vehicles in<br />

the garage, manages the illumination<br />

in the zones where<br />

it is necessary and creates the<br />

guidance lines in the area of<br />

the underground parking lot.<br />

UNDERGROUND PARKING<br />

104/105


EMERGENCY AND<br />

SAFETY LIGHTING<br />

In the spaces with an<br />

increased concentration of<br />

persons, rooms without any<br />

access of the daylight and<br />

in the communication zones<br />

determined for escape paths<br />

the safety and emergency<br />

<strong>lighting</strong> helps to solve collision<br />

situations and reduces<br />

the risk of injury.<br />

Regardless to the fact if it is a<br />

power cut, danger of fire or<br />

another crisis situation, the<br />

task of the safety and emergency<br />

<strong>lighting</strong> is to ensure<br />

the persons basic visibility and<br />

orientation during leaving the<br />

space or to make their access<br />

to the fire extinguishers<br />

easier. Correctly planned and<br />

carefully maintained emergency<br />

<strong>lighting</strong> can prevent an<br />

outbreak of panic, injuries and<br />

even save lives. When selecting<br />

the type of the emergency<br />

<strong>lighting</strong> the requirement on<br />

its long-term lifetime and<br />

the ability to fulfil its tasks<br />

at good visibility also during<br />

the power cut plays the most<br />

important role.<br />

The battery pack LED luminaires<br />

represent the optimal<br />

solution – the producers<br />

guarantee here the minimal<br />

lifetime of 50,000 hours. In<br />

this way the maintenance<br />

costs are reduced and compared<br />

to other light sources<br />

the user can save up to 70 %<br />

of the power consumption.<br />

The effectiveness of the LED<br />

emergency <strong>lighting</strong> can be<br />

increased by installing the additional<br />

optics and reflectors<br />

which will reduce the number<br />

of the LED luminaires when<br />

the legal standard is fulfilled.<br />

The requirement on the safety<br />

and emergency <strong>lighting</strong> is<br />

adapted by the European<br />

standard EN 1838.<br />

Correctly planned and carefully maintained emergency<br />

<strong>lighting</strong> can prevent an outbreak of panic, injuries and<br />

even save lives.<br />

Definition of emergency <strong>lighting</strong><br />

The relevant standards define emergency <strong>lighting</strong> as <strong>lighting</strong> that is activated as a result of a malfunction in the general<br />

artificial <strong>lighting</strong>.<br />

Objectives of emergency <strong>lighting</strong><br />

• Safe escape from the problem zone on failure of the general power supply (visibility required for evacuation)<br />

• Adequate visibility and orientation along escape routes and in danger zones (illuminated or backlit safety signs along<br />

escape routes, direction signs to assist progression towards the emergency exit)<br />

• Easy identification of fire-fighting and safety equipment<br />

1. Safety <strong>lighting</strong> for escape routes<br />

The safety <strong>lighting</strong> for escape routes is that part of safety <strong>lighting</strong> that enables escape facilities to be effectively identified<br />

and safely used.<br />

Escape routes up to 2 m in width:<br />

Illuminance<br />

at least 1 lux along the central axis, 0.5 lux over at least half the width<br />

Uniformity<br />

E max : E min ≤ 40 : 1 lux<br />

Colour rendering CRI ≥ 40<br />

Rated service time for escape routes 1 hour<br />

Switch-on delay<br />

50 % of the required illuminance level within 5 seconds, 100 % within 60 seconds<br />

(wider than 2 m can be considered as a group of 2 m wide strip or can provide by <strong>lighting</strong> as in open area – anti-panic<br />

<strong>lighting</strong>)<br />

2. Anti-panic <strong>lighting</strong><br />

Anti-panic <strong>lighting</strong> is that part of safety <strong>lighting</strong> that serves to avoid panic and provide illumination to allow people to reach<br />

a place where an escape route can be reliably identified.<br />

Illuminance<br />

E (horizontal at floor level) ≥ 0.5 lux<br />

(Marginal areas with a width of 0.5 m are not taken into consideration)<br />

Uniformity<br />

E max : E min ≤ 40 : 1 lux<br />

Colour rendering CRI ≥ 40<br />

Rated service time for escape routes 1 hour<br />

Switch-on delay<br />

50 % of the required illuminance level within 5 seconds, 100 % within 60 seconds<br />

ux-EMErgENCY 156<br />

3. Hazardous workplaces<br />

There are special requirements that relate to potentially hazardous work processes and situations. Proper shut-down procedures<br />

are needed for the safety of operators and all other occupants of the premises, for example in places where machines<br />

are running, in laboratories handling hazardous and in control rooms.<br />

Illuminance<br />

E min = 10 % of the level needed for the task or at least > 15 lux<br />

Uniformity<br />

E max : E min ≤ 10 : 1 lux<br />

Colour rendering CRI ≥ 40<br />

Rated service time for escape routes for as long as the hazard persists<br />

Switch-on delay<br />

0.5 seconds<br />

EMERGENCY AND SAFETY LIGHTING<br />

106/107


<strong>lighting</strong> quality standard<br />

12/13


OUTDooR WORKPLaceS<br />

When planning the <strong>lighting</strong> system for industrial spaces it is important to take into<br />

account the fact that lots of activities are carried out in the external environment.<br />

The task of the artificial <strong>lighting</strong> comes to the foreground, here especially after<br />

dark, when it is necessary to ensure optimal conditions for carrying out various<br />

demanding, visual tasks and at the same time to minimise the risk of injury at the<br />

workplace.<br />

it is impossible to determine<br />

exactly the place of the visual<br />

task, it is necessary to dimension<br />

the <strong>lighting</strong> system for the<br />

whole outdoor workplace on<br />

the highest illuminance level<br />

required by the standard for<br />

carrying out the most demanding<br />

visual task.<br />

We are to take into account<br />

such a fact that the outdoor<br />

workplace is often surrounded<br />

by a dark area which can pose a<br />

risk of a non-uniform luminance<br />

distribution. If there is a too big<br />

difference between the luminance<br />

levels in the individual<br />

parts of the space, it takes the<br />

human eye a few minutes until<br />

it adapts. There is an increased<br />

eye strain, the premature<br />

visual fatigue develops and<br />

subsequently the employees<br />

lose their concentration. This<br />

increases the risk of injuries<br />

at the workplace. To prevent<br />

this, it is necessary to create a<br />

homogeneous light environment<br />

without any distinctive<br />

differences in the luminance<br />

intensity at the workplace. A<br />

uniformly illuminated workplace<br />

contributes to the psychological<br />

well-being of the employees<br />

and creates a positive communication<br />

atmosphere. From the<br />

point of view of safety it is also<br />

necessary to prevent the rise of<br />

the stroboscopic effect when<br />

the artificial <strong>lighting</strong> is on at the<br />

workplace. The stroboscopic<br />

effect represents an extreme<br />

danger, specially when working<br />

with the rotational tools<br />

because when the frequency<br />

and the rotational speed are the<br />

same an impression can arise,<br />

that the tool is off and it can<br />

cause hard injury to the user.<br />

The stroboscopic effect can be<br />

avoided by installing the LED<br />

luminaires or high-frequency<br />

control gears emitting the<br />

light with a frequency that<br />

the human eye cannot notice<br />

and therefore it perceives it as<br />

constantly continuous.<br />

The European standard<br />

EN 12464-2 adjusts the requirements<br />

on the illumination of the<br />

outdoor workplaces.<br />

While in the internal working<br />

spaces the artificial light<br />

plays only an additional task<br />

during the day, the outdoor<br />

workplaces use it only from<br />

the evening to early morning<br />

hours when we cannot count<br />

on the support of the natural<br />

light.<br />

This fact fundamentally affects<br />

not only the employees´ sharpness<br />

of vision but also their<br />

physiology. The sharpness of<br />

the human vision achieves only<br />

3 % to 30 % after dark compared<br />

with the vision during the<br />

day. Moreover, the activity of<br />

the retinal cones in the human<br />

eye which enable to recognise<br />

colours and shapes is suppressed.<br />

After getting dark the<br />

so called mesopic vision starts<br />

when the retinal rods which<br />

recognise only grey shades are<br />

activated in the retina of the<br />

human eye. When the evening<br />

is coming, the level of the<br />

relaxation hormone melatonin<br />

increases in the human organism<br />

which causes decline of the<br />

performance efficiency of the<br />

human organism to less than<br />

10 %. Due to the increased<br />

fatigue the employee’s concentration<br />

capability decreases<br />

and therefore the risk of injury<br />

occurrence is greater. The adequate<br />

<strong>lighting</strong> intensity and suitably<br />

selected correlated colour<br />

temperature can create such<br />

light conditions at the outdoor<br />

workplace which activate the<br />

activity of the colour-sensitive<br />

cones, improve the employees´<br />

performance efficiency and<br />

their ability to concentrate and<br />

in this way it also increases their<br />

safety at work.<br />

When planning the <strong>lighting</strong><br />

system, besides the biological<br />

influence of the light on people<br />

it is necessary to solve a few<br />

other problems connected with<br />

the ergonomics of the outdoor<br />

workplace. Due to the fact that<br />

when planning the illumination<br />

we cannot count on the<br />

reflective surfaces here, it is only<br />

possible to use the luminaires<br />

with a direct characteristic of<br />

the luminous flux distribution<br />

for the illumination of these<br />

spaces. This type of <strong>lighting</strong> presents<br />

an incomparable higher<br />

risk of developing undesirable<br />

sharp shadows and direct glare<br />

caused by the light source. They<br />

can be prevented only by a<br />

correct layout of the luminaires,<br />

by using the <strong>lighting</strong> fixtures<br />

with shields against glare and<br />

through rectifying the luminous<br />

flux.<br />

As there are frequent movements<br />

of employees and equipment<br />

at the outdoor workplaces,<br />

defining the task area itself<br />

poses another frequent problem<br />

for a <strong>lighting</strong> solution. When<br />

OUTDOOR WOrkplaCES<br />

110/111


UX-stadio 157<br />

mars 1000<br />

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ux-STADio 158<br />

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PETROCHEMICAL<br />

AND<br />

POWER INDUSTRY<br />

The maintenance and operating<br />

activities in a lot of industrial<br />

lines of business require<br />

creating outdoor workplaces.<br />

Handling with machines and<br />

tools demands a thorough<br />

<strong>lighting</strong> solution not only for<br />

ensuring sufficient sharpness<br />

of vision but also from the<br />

point of view of safety.<br />

Creating external workplaces<br />

is necessary in various industrial<br />

lines of business. They are<br />

needed e.g. for the chemical,<br />

petrochemical and power industry<br />

or mining and processing<br />

minerals. The key factor<br />

when solving the illumination<br />

of these spaces is to achieve<br />

a sufficient illuminance level<br />

of the task area and the surrounding<br />

of the task area with<br />

the luminance distribution<br />

as uniform as possible in the<br />

whole manufacturing space<br />

and a minimal risk of undesirable<br />

glare.<br />

The European standard<br />

EN 12464-2 requires the minimal<br />

illuminance level from<br />

20 lux to 100 lux, with the<br />

uniformity from U o<br />

= 0.25 to<br />

U o<br />

= 0.4 for general activities<br />

carried out in the external<br />

workplaces in the petrochemical<br />

and power industry. For<br />

the activities involving the machine<br />

repairs as well as repairs<br />

of the electrical equipment it<br />

increases the requirement for<br />

the minimal illuminance to<br />

200 lux with the uniformity of<br />

U o<br />

= 0.5 and determines the<br />

additional local <strong>lighting</strong> in the<br />

place of the visual task.<br />

When designing the <strong>lighting</strong><br />

system the <strong>lighting</strong> designer’s<br />

task can be made more difficult<br />

by the fact that it is hard<br />

to determine the task area.<br />

Then it is necessary to achieve<br />

the standard determined illuminance<br />

levels in the whole<br />

manufacturing space.<br />

An increased emphasis, when<br />

solving the illumination of the<br />

external workplaces in the<br />

petrochemical and power industry,<br />

is laid on the uniform<br />

luminance distribution in the<br />

whole manufacturing area.<br />

If there is too big difference<br />

between the luminance levels<br />

in the individual parts of the<br />

space, it takes for the human<br />

eye a few minutes to adapt<br />

and due to this fact the eyes<br />

are exposed to an increased<br />

strain and it can cause the<br />

premature visual fatigue and<br />

subsequently the loss of concentration.<br />

This increases the<br />

risk of injury at the workplace.<br />

The dark and insufficiently<br />

illuminated zones can, moreover,<br />

arouse feelings of depression<br />

of the employees. On the<br />

contrary, the homogeneously<br />

illuminated space where the<br />

employees can see each other<br />

induces a communication<br />

atmosphere and improves the<br />

feeling of the psychological<br />

comfort. The communication<br />

atmosphere can be also improved<br />

by sufficient cylindrical<br />

illumination in the task area<br />

which enables to recognise<br />

the face of the colleagues<br />

with any occurrence of disruptive<br />

dark shadows. The task of<br />

the <strong>lighting</strong> system designer is<br />

to design the <strong>lighting</strong> system<br />

in such a way that homogeneous<br />

light environment without<br />

any great differences in the<br />

luminance intensity will be<br />

created in the whole panoramic<br />

field of the vision of the<br />

employees.<br />

The required illuminance<br />

levels with the corresponding<br />

uniformity of the luminance<br />

distribution can be achieved<br />

by using the asymmetrical<br />

reflector luminaires for<br />

high pressure lamps. At the<br />

same time, their high-grade<br />

facetted optics and a flat<br />

glass enclosure minimise<br />

the risk of developing glare<br />

of the employees. This type<br />

of luminaires achieves the<br />

sufficient illuminance of the<br />

whole working plane. For<br />

<strong>lighting</strong> large surfaces we<br />

can use the wide-angle flood<br />

systems. Due to the fact that<br />

the outdoor workplaces in<br />

the petrochemical and power<br />

industry are typical by a high<br />

concentration of dirt, dust<br />

and humidity, it is necessary<br />

to select luminaires produced<br />

from a sufficiently resistant<br />

material and adequate IP<br />

coverage level.<br />

The key factor when solving the illumination of these<br />

spaces is to achieve a sufficient illuminance level of the<br />

task area and the surrounding of the task area with the<br />

luminance distribution as uniform as possible.<br />

At the workplaces where<br />

we handle with explosives<br />

or where explosive fumes<br />

are released to the environment<br />

(refineries, natural gas<br />

wells) it is necessary to use<br />

luminaires resistant against<br />

explosion.<br />

When solving the illumination the<br />

outdoor switching stations require<br />

increased attention due to the safety<br />

reasons. During the night operation it<br />

is important to create such light conditions<br />

when it is possible to carry out<br />

reliably the visual inspection of wiring<br />

at any time. In this connection the requirement<br />

on the sufficient illuminance<br />

comes to the foreground – here the<br />

standard EN 12464-2 determines the<br />

minimal value 50 lux. The luminaires in<br />

the <strong>lighting</strong> system have to be installed<br />

in a sufficient distance from the high<br />

voltage power line for the employees<br />

not to be exposed to the danger of<br />

hitting by the electric current while<br />

maintenance and lamp replacement<br />

are carried out. It is recommended<br />

to install the luminaires to the height<br />

where it is not necessary to use a ladder<br />

for handling with them.<br />

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PETROCHEMICAL AND POWER INDUSTRY<br />

112/113


The risk zones and dangerous places in the warehouse<br />

premises should be emphasized by the reflexive paint.<br />

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Storage and<br />

logistics<br />

The solution of the illumination<br />

in the storage spaces<br />

requires a flexible approach.<br />

While in the outdoor warehouses<br />

without night operation<br />

especially the question<br />

of the property protection<br />

comes to the foreground, in<br />

the warehouses with a nonstop<br />

operation the key factor<br />

is to ensure the safety at<br />

work for the employees.<br />

The required illuminance levels<br />

stated by the standard<br />

EN 12464-2 change in<br />

dependence on the type of<br />

the space and the activity<br />

performed. In the storage<br />

spaces without the night operation<br />

where it is necessary<br />

to protect the property or in<br />

the warehouses with the nonstop<br />

operation where only<br />

short-time handling with large<br />

parts and raw materials or<br />

loading and unloading of solid<br />

bulky goods is carried out, the<br />

standard requires the minimal<br />

illuminance level 20 lux. With<br />

the increasing demandingness<br />

of the visual task the<br />

employees have to carry out<br />

and the rising risk of the injury<br />

occurrence at the workplace,<br />

the standard increases the<br />

requirements on the minimal<br />

illuminance level 50 lux<br />

(non-stop handling with raw<br />

materials, the movements of<br />

the crane, loading and unloading<br />

of goods) and 100 lux<br />

(reading addresses, working<br />

with tools). For the activities<br />

connected with installing<br />

the electrical, machine<br />

and pipeline devices and the<br />

inspection operations it states<br />

the minimal illuminance level<br />

200 lux with the uniformity<br />

of U o<br />

=0.5 and also requires<br />

installing the local <strong>lighting</strong> in<br />

the task area.<br />

In the outdoor warehouses<br />

where no handling with<br />

goods occurs during the night<br />

hours it is important to ensure<br />

the minimal security <strong>lighting</strong><br />

level especially for protecting<br />

the property. Therefore it is<br />

important to prevent the rise<br />

of the camouflaging shadows.<br />

The risk zones and dangerous<br />

places in the warehouse<br />

premises should be emphasised<br />

by the reflexive paint.<br />

For the general <strong>lighting</strong> of the<br />

space it is suitable to use the<br />

pole luminaires with a wide<br />

luminous intensity curve. The<br />

sufficient periphery illuminance<br />

will provide the security<br />

staff an overview about the<br />

movement of unauthorised<br />

persons in the storage space.<br />

The checkpoints of the security<br />

staff should remain unlit<br />

from outside. The unauthorised<br />

persons who would enter<br />

the warehouse cannot identify<br />

where the security is while<br />

they themselves will be easily<br />

seen in the light of the reflectors.<br />

If the warehouse is enclosed<br />

by a fence, it is suitable<br />

to install lower pole luminaires<br />

with a wide luminous intensity<br />

curve on the circumference<br />

of the fence. This <strong>lighting</strong><br />

solution will ensure sufficient<br />

periphery illuminance and<br />

the illumination of the access<br />

zone. If there is an increased<br />

risk of damage or theft it is<br />

suitable to fit every pole with<br />

two luminaires and to connect<br />

them to a special circuit.<br />

However, this type of light<br />

solution should not exceed<br />

the permissible illuminance<br />

levels to avoid obtrusive light<br />

on the adjacent estates.<br />

The outdoor warehouses with<br />

the night operation are usually<br />

situated close to the loading<br />

and transport facilities.<br />

Besides the general <strong>lighting</strong>,<br />

this type of workplaces should<br />

be illuminated adequately in<br />

the framework of the whole<br />

working plane and this will<br />

be achieved by the additional<br />

illumination of the task area.<br />

If moving devices are used<br />

for transporting the goods<br />

from place to place, the<br />

dynamic <strong>lighting</strong> solution is<br />

suitable. When portal and<br />

bridge cranes are utilised, it is<br />

suitable to place the luminaires<br />

with a wide luminous<br />

intensity curve directly to the<br />

undercarriage of the device<br />

for the luminous flux to head<br />

perpendicular to the route the<br />

crane moves on.<br />

To prevent the undesirable<br />

glare of the employees and to<br />

reduce the risk of injury, it is<br />

suitable to solve the illumination<br />

in such a way the luminous<br />

flux from the installed<br />

luminaires will fall in the direction<br />

of the employee’s view.<br />

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Storage and logistics<br />

114/115


CONSTRUCTION<br />

SITES<br />

The construction sites are<br />

time-limited outdoor workplaces<br />

where changes are<br />

often happen in this field.<br />

Therefore when we solve<br />

the <strong>lighting</strong> system here,<br />

the requirement of a flexible<br />

<strong>lighting</strong> solution comes to the<br />

foreground.<br />

The European standard<br />

EN 12464-2 states for the<br />

construction sites in dependence<br />

on the activity carried<br />

out the illuminance level from<br />

20 lux (clearance of buildings,<br />

excavation work) to 200 lux<br />

(element joining, demanding<br />

electrical, machine and pipe<br />

mountings). Due to the fact<br />

that the construction site’s<br />

appearance is changed during<br />

the construction operations<br />

it is necessary for the <strong>lighting</strong><br />

system to be solved flexibly.<br />

The portable stands with luminaires<br />

fitted with adjustable<br />

reflectors powered from an<br />

autonomous source of energy<br />

are an optimal solution. The<br />

required illuminance levels<br />

can be achieved by using<br />

the floods for metal-halide<br />

lamps or high pressure sodium<br />

lamps.<br />

To ensure throughput of communications<br />

at the construction<br />

site, it is suitable to place<br />

the luminaires providing the<br />

main illuminance along the<br />

building site’s circumference,<br />

outside the communication<br />

zones. However, this<br />

<strong>lighting</strong> solution requires at<br />

the same time the additional<br />

illumination in the task area<br />

during the excavation work<br />

or partially roofed spaces.<br />

The luminaires with tubular<br />

fluorescent lamps represent<br />

here a suitable solution. In<br />

the dangerous zones it is also<br />

necessary to install the warning<br />

lights.<br />

As the construction site is<br />

a space with an increased<br />

concentration of dust and<br />

high humidity it is necessary<br />

to use luminaires with the<br />

coverage level of minimally<br />

IP 54 for the <strong>lighting</strong> system.<br />

It is recommended to use<br />

luminaires made of unbreakable<br />

materials. To increase the<br />

safety level it is recommended<br />

to use a protection grid, in<br />

case a luminaire is damaged<br />

will avoid injury the employees<br />

by not permeating the<br />

fragments from the luminaire<br />

to fall down.<br />

The cranes require a special<br />

<strong>lighting</strong> solution at the<br />

construction site. It is a key<br />

role when designing the<br />

illumination to ensure the<br />

crane operator good visibility<br />

of the whole workplace and<br />

at the same time of the load<br />

transported.<br />

From the crane operator’s view<br />

it is extraordinary important to<br />

achieve sufficient horizontal as<br />

well as vertical illuminance of<br />

the whole working plane. These<br />

<strong>lighting</strong> conditions create an<br />

assumption for good modelling<br />

of the objects necessary for<br />

transferring the material and<br />

at the same time they increase<br />

the orientation capability of<br />

the employee. To achieve the<br />

optimal <strong>lighting</strong> conditions it is<br />

suitable to install the luminaires<br />

with a wide <strong>lighting</strong> distribution<br />

curve directly to the tower and<br />

jib of the crane. When placing<br />

the luminaires it is necessary to<br />

take into account the position<br />

of the crane cabin and to install<br />

them in such a way they cannot<br />

glare the crane operator.<br />

It is recommended to use a protection<br />

grid, in case a luminaire is damaged,<br />

it will avoid injury the employees by<br />

The appropriate illumination can improve the employees´ sense of orientation<br />

and simultaneously reduce the risk of collisions when motor vehicles and<br />

machines move around the construction site. From the point of view of navigation<br />

it is suitable to place the identification and orientation <strong>lighting</strong> to the<br />

communication zones. The drivers´ attention can be drawn to the risk zones<br />

and the necessity to slow down by using the dynamic light signals.<br />

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not permeating the fragments from<br />

the luminaire to fall down.<br />

Construction sites<br />

116/117


At the checkpoints it is necessary besides the sufficient<br />

illuminance level to prevent the risk of undesirable glare.<br />

CANAL, LOCK, PORT,<br />

SHIPYard AND<br />

DOCK<br />

The water cargo transportation<br />

and subsequently the<br />

reloading of the goods in the<br />

ports require a consistent<br />

solution of the <strong>lighting</strong> system.<br />

The correct illumination<br />

of these spaces shortens the<br />

time for anchoring the ships<br />

to a minimum, it accelerates<br />

the transfer of goods and at<br />

the same time it reduces the<br />

risk of collisions in the port.<br />

For the canal, lock, port,<br />

shipyard and dock the European<br />

standard EN 12464-2<br />

determines the minimal illuminance<br />

levels in dependence<br />

on the demandingness of the<br />

activity carried out and the<br />

risk character of the space in<br />

the range from 10 lux (quays,<br />

gangways) up to 50 lux<br />

(connecting hoses, pipes and<br />

ropes; reading notices). The<br />

<strong>lighting</strong> uniformity requires<br />

U 0 from 0.25 to 0.4. When<br />

designing the illumination it is<br />

necessary to pay attention to<br />

the fact that the selected light<br />

solution must not pose any<br />

risk of glare for the ships moving<br />

in the discharging berth<br />

or in its vicinity. The <strong>lighting</strong><br />

solution itself and the type of<br />

the luminaires used depend<br />

on the size of the surface that<br />

needs to be illuminated.<br />

For illuminating smaller<br />

surfaces in the spaces of the<br />

cargo port it is possible to use<br />

the standard luminaires suitable<br />

for the public <strong>lighting</strong> but<br />

also reflectors with a wide luminous<br />

intensity curve or the<br />

flood lights with the assembly<br />

height of 12 metres.<br />

The large-scale terminals with<br />

containers can be illuminated<br />

by reflectors or flood lights<br />

placed on the masts in the<br />

height between 25 to 35<br />

metres. For <strong>lighting</strong> large<br />

areas and due to preventing<br />

undesirable glare it is necessary<br />

to use the luminaires with<br />

a wide radiation angle in the<br />

vertical direction and a diffuse<br />

optical system in the horizontal<br />

direction. The places<br />

of loading and unloading the<br />

goods are to be fitted with<br />

the additional illumination of<br />

the task area. At the checkpoints<br />

it is necessary besides<br />

the sufficient illuminance level<br />

to prevent the risk of undesirable<br />

glare through suitable<br />

directing the luminous flux of<br />

the luminaires used.<br />

When selecting the light<br />

sources the factor of efficacy<br />

and lifespan of the<br />

light source come to the<br />

foreground. A longer lifespan<br />

of the light source prolongs<br />

the interval necessary for<br />

maintenance and in this<br />

way it reduces the costs for<br />

the operation of the whole<br />

<strong>lighting</strong> system. From this<br />

point of view the LED sources<br />

represent the most effective<br />

solution. Moreover, they<br />

are highly resistant against<br />

temperature fluctuations and<br />

in comparison to the conventional<br />

light sources they do<br />

not have any decrease of the<br />

luminous flux at low temperatures.<br />

As the main <strong>lighting</strong> we<br />

often use the high-pressure<br />

sodium lamps, for spaces and<br />

activities where recognising<br />

the colour is of great importance,<br />

e.g. the illumination of<br />

the docks where it is suitable<br />

to use the luminaires with<br />

the metal-halide lamps which<br />

achieve the values of CRI<br />

between 80 and 95.<br />

In spite of their industrial orientation<br />

the cargo ports are<br />

often one of the most prominent<br />

dominants of the towns.<br />

Therefore when designing<br />

the <strong>lighting</strong> system, besides<br />

functionality it is necessary<br />

to take into account also the<br />

aesthetical potential. Through<br />

suitable programming of the<br />

<strong>lighting</strong> system it is possible<br />

just during the evening hours<br />

to increase the attractiveness<br />

of this industrial area.<br />

The transhipment point determined<br />

for loading and unloading the goods<br />

equipped with cranes requires a<br />

special solution. One <strong>lighting</strong> option<br />

for the port cargo-handling areas is<br />

to erect a mast at each end of the<br />

crane rails so that the light from the<br />

floods mounted on them can reach<br />

between the rows of wagons. When<br />

selecting the light source of the crane<br />

it is necessary to take into consideration<br />

the fact that there occur vibrations<br />

when it moves. Therefore the<br />

luminaires are to be put on places<br />

insulated from this influence as much<br />

as possible. If the port is equipped<br />

with a rail crane or another mobile<br />

port facilities, it is suitable to implement<br />

the functionality of the dynamic<br />

illumination to the <strong>lighting</strong> system.<br />

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canal, lock, port, shipyard and dock<br />

118/119


The increased demand on the illumination of the external<br />

spaces is especially in parking areas where the<br />

pedestrians, and drivers meet.<br />

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Exterior<br />

illumination and<br />

parking area<br />

Besides the aesthetic task the<br />

exterior <strong>lighting</strong> in an industrial<br />

area especially fulfils the<br />

security function. It makes<br />

the orientation in the external<br />

spaces easier, it refers to the<br />

entrances and the entry ways<br />

to the building, it increases<br />

the feeling of safety and comfort.<br />

The increased demand<br />

on the illumination of the<br />

external spaces is especially<br />

in parking areas where the<br />

pedestrians and drivers meet.<br />

The correctly illuminated vertical<br />

as well as horizontal areas<br />

minimise the risk of collision<br />

and provide enough information<br />

about the orientation in<br />

the space. The access roads<br />

and external parking lots are<br />

made visible by the pole luminaires;<br />

decent in the ground<br />

recessed <strong>lighting</strong> fixtures<br />

separate the parking areas<br />

from the traffic lanes and the<br />

pedestrian zones. For all types<br />

of luminaires for external<br />

usage there are strict criteria<br />

as to the resistance against<br />

humidity, the temperature<br />

fluctuations and pollution.<br />

From the ecological point of<br />

view, new types of luminaires<br />

that do not emit the light<br />

towards the upper half-space<br />

and thus do not produce<br />

the light smog are a suitable<br />

solution. These requirements<br />

are met especially by the LED<br />

light sources. They are typical<br />

by high efficacy and effectiveness.<br />

Due to their low failure<br />

rate and long lifespan they do<br />

not represent any increased<br />

burden from the point of view<br />

of the maintenance costs. In<br />

difference to the traditional<br />

light sources, e.g. fluorescent<br />

lamps or discharge lamps, the<br />

LEDs reach the full luminance<br />

immediately, moreover, after<br />

a short power cut the full<br />

luminance is reached without<br />

any delay. For the illumination<br />

of the external areas<br />

and the parking area of an<br />

industrial building it is possible<br />

to achieve full luminance<br />

immediately and this fact<br />

significantly improves the<br />

safety of employees movement<br />

in the industrial areas. In<br />

the external environment, the<br />

fact that in difference to the<br />

conventional sources there<br />

is no decline of efficiency at<br />

low temperatures and vice<br />

versa its effectiveness is even<br />

increased in such conditions,<br />

says in favour of the LED.<br />

From the point of view of<br />

safety it is a very resistant<br />

light source that can be hardly<br />

damaged, moreover also in<br />

the case of damage they do<br />

not constitute any threat<br />

for the health of employees.<br />

Compared to the conventional<br />

sources they contain a negligible<br />

amount of heavy metals<br />

which are, moreover, only in<br />

the solid state in the LED and<br />

this reduces the danger of air<br />

contamination.<br />

EXTERIOR ILLUMINATION AND parkiNG AREA<br />

120/121


<strong>lighting</strong> quality standard<br />

12/13


Special requeSTS for<br />

luminaires in inDUSTRY<br />

The luminaires applied in the industrial and manufacturing spaces are exposed to<br />

the influence of the surrounding environment. For the security and safety to be<br />

guaranteed at the workplaces in any respect, they have to be resistant against<br />

increased strain which is represented in this type of spaces by dust, humidity,<br />

water and flammable or explosive materials.<br />

The value IP (International<br />

Protection Rating) defined by<br />

the international standard IEC<br />

and the European standard<br />

EN 60529 as well as the value<br />

Ex by which the European<br />

directive ATEX (Atmosphéres<br />

Explosibles) defines the necessary<br />

protection level of the luminaire<br />

at workplaces with the<br />

occurrence of flammable and<br />

explosives materials gives the<br />

information if the luminaires<br />

used fulfil the usage criteria in<br />

the concrete manufacturing<br />

spaces.<br />

International protection IP<br />

The code IP expresses the protection<br />

level of the interior or exterior<br />

luminaire against penetrating a<br />

foreign body or liquid. The code<br />

consists of two numbers IP XY<br />

– the first one assesses the protection<br />

level against a dangerous<br />

contact and penetrating of the<br />

foreign bodies (X) and the second<br />

one against penetrating water (Y).<br />

The luminaires with the minimal<br />

value IP 44 are recommended for<br />

Degrees of protection<br />

1st code numeral<br />

(Protection against foreign<br />

bodies and contact)<br />

the exterior usage, in the case of<br />

a direct contact with water IP 65.<br />

The dust-proof and water-proof<br />

luminaires which can be also used<br />

under water have the highest possible<br />

protection level expressed by<br />

the code IP 68.<br />

Explosion-protected<br />

luminaires<br />

The usage of flammable and<br />

explosive materials in the industrial<br />

manufacturing premises requires<br />

luminaires resistant against fire<br />

or explosions. Especially those<br />

spaces that are typical by a high<br />

level of dustiness (up to 80 % of<br />

dust arising due to the production<br />

is classified as flammable) or<br />

spaces in the framework of which<br />

operations with oxygen are carried<br />

out represent a risk. Based on the<br />

unified classification the individual<br />

spaces are divided into zones according<br />

to the risk of an explosion<br />

occurrence. Each zone is assigned<br />

a value of the protection level<br />

which the luminaires used for the<br />

illumination have to achieve.<br />

2nd code numeral<br />

(Protection against water)<br />

0 Non-protected Non-protected<br />

1<br />

Protected against solid<br />

foreign bodies > 50 mm<br />

Protected against<br />

dripping water<br />

2<br />

Protected against solid<br />

foreign bodies > 12 mm<br />

Protected against<br />

dripping water when 15º titled<br />

3<br />

Protected against solid<br />

foreign bodies > 2.5 mm<br />

Protected against<br />

spraywater<br />

4<br />

Protected against solid<br />

Protected against<br />

foreign bodies > 1 mm<br />

splashwater<br />

5 Protected against dust<br />

Protected against<br />

jets of water<br />

6 Dustproof<br />

Protected against<br />

powerful jets of water<br />

7 –<br />

Protected against<br />

temporary immersion<br />

8 –<br />

Protected against<br />

prolonged submersion<br />

...m<br />

Special requests for luminaires in industry<br />

HAZARDOUS<br />

LOCATION BasiCS<br />

Hazardous locations are separated<br />

into three “Classes” or<br />

types based on the explosive<br />

characteristics of the materials.<br />

The Classes or type of material<br />

is further separated into “Divisions”<br />

or “Zones” based on the<br />

risk of fire or explosion that the<br />

material poses. The Zone system<br />

has three levels of hazard<br />

versus the Division System’s two<br />

levels.<br />

Class I locations are those in<br />

which flammable „gases or<br />

vapors“ are, or may be, present<br />

in the air in quantities sufficient<br />

to produce explosive or ignitible<br />

mixtures. The terms, „gases or<br />

vapors“ differentiates between<br />

materials that are in a gaseous<br />

state under normal atmospheric<br />

conditions, such as hydrogen<br />

or methane, and a vapor that is<br />

flashed off from a liquid, under<br />

Hazardous Materials<br />

Gasses or Vapors<br />

Combustible Dusts<br />

Fibers or Flyings<br />

normal atmospheric conditions,<br />

such as gasoline.<br />

The subdivision of Class I, locations<br />

into “Divisions” or “Zones”<br />

is based on the probability that<br />

an explosive gas atmosphere<br />

may be present in a location.<br />

If the risk is extremely low, the<br />

location is considered nonhazardous.<br />

A good example<br />

of a low risk area is a single<br />

family home with natural gas<br />

or propane furnace for heating.<br />

The gas could, and does on<br />

extremely rare occasions, leak<br />

into the home, encounter an ignition<br />

source and an explosion<br />

occurs, usually with devastating<br />

results. However, since the risk<br />

is so low, because of the safety<br />

systems built into the gas supply<br />

and heating equipment, these<br />

areas are not “hazardous classified<br />

locations”.<br />

Class/Division<br />

System<br />

Class I, Division 1<br />

Class I, Division 2<br />

Class II, Division 1<br />

Class II, Division 2<br />

Class Ill,Division 1<br />

Class III, Division 2<br />

Zone System<br />

Zone 0 Zone 1<br />

Zone 2<br />

Zone 20 Zone 21<br />

Zone 22<br />

No Equivalent<br />

Frequency<br />

Division System Zone System<br />

ol Occurrence<br />

Continuous<br />

Zone 0<br />

Class I, Division 1<br />

Intermittent Periodreally Zone 1<br />

Abnormal Condition Class I, Division 2 Zone 2<br />

The following chart illustrates the differences between the various<br />

Zones.<br />

Grade ol Release Zone<br />

Flammable<br />

Mixture Present<br />

Continuous 0 1,000 hours per year or more (10 %)<br />

Primary 1<br />

Between 10 and 1,000 hours per year or<br />

more (0.1% to 10 %)<br />

Secondary 2 Less than 10 hours per year (0.01 % to 0.1 %)<br />

Unclassified –<br />

Less than I hour per year<br />

(Less than 0.01 %)<br />

Class I locations are further divided into Groups based on the<br />

explosive properties of the materials present. North America has<br />

traditionally used four groups while the IEC and CENELEC use<br />

three. The chart below compares the two systems.<br />

Typical Gas Class/Division Gas Groups Zone Gas Groups<br />

Acetylene<br />

A<br />

Hydrogen<br />

B<br />

II C<br />

Ethylene C II B<br />

Propane D II A<br />

Class II locations are those which are hazardous due to the<br />

presence of combustible or electrically conductive dusts. The dust<br />

must be present in sufficient quantities for a fire or explosion hazard<br />

to exist. The fact that there is some combustible dust present<br />

does not mean a Class II hazardous location exists.<br />

Groups Type of Material Examples<br />

E Electrical ly Conductive Dusts<br />

Powder ed Metals such as<br />

AIum num or Magnesium<br />

F Carbonaceous Dusts<br />

Carbon Black, Coal Dust or<br />

Coke Dust<br />

G<br />

Agricultural Dusts<br />

Grain, Flour, Sugars, Spices and<br />

certain Polymers<br />

Zone 20 - an area in which a combustible dust, as a cloud, is<br />

present continuously or frequently during normal operations in<br />

sufficient quantities to produce an explosive mixture.<br />

Zone 21 - an area in which a combustible dust, as a cloud, is<br />

likely to occur during normal operations in<br />

sufficient quantities to produce an explosive mixture.<br />

Zone 22 - an area in which combustible dust clouds may occur<br />

infrequently and persist for only short periods of time or in which<br />

accumulations or layers may be present under abnormal conditions.<br />

Class III locations are those which are hazardous due to the<br />

presence of easily ignitable fibers or flyings. However, the material<br />

is not suspended in the air in quantities sufficient to produce ignitable<br />

mixtures. Easily ignitable fibers and flyings present a serious<br />

fire risk, not normally an explosion hazard. The greater danger<br />

with Class III materials is that if a layer forms throughout a facility,<br />

an ignition will cause a flash fire which moves at near explosive<br />

speeds.<br />

TEMPERATURE ClassES<br />

Ignition temperature or auto-ignition temperature (ATI) is the<br />

minimum temperature of a surface at which an explosive atmosphere<br />

ignites. Flammable vapors and gases can be classified into<br />

temperature classes according to their ignition temperature. The<br />

maximum temperature of a piece of equipment must always<br />

be lower than the ignition temperature of the gas - air mixture<br />

or vapor - air mixture in which it is placed. Equipment shall be<br />

marked to show the operating temperature or temperature class<br />

referenced to a +40°C (+104°F) ambient. The temperature class<br />

(T code) is indicated on the manufacturers nameplate and is<br />

based on the table below.<br />

North American<br />

Temperature<br />

Code<br />

IEC/CENELEC/NEC 505<br />

Temperature<br />

Classes<br />

Maximum Temperature<br />

°C °F<br />

T1 T1 450 842<br />

T2 T2 300 572<br />

T2A – 280 536<br />

T2B – 260 500<br />

T2C – 230 446<br />

T2D – 215 419<br />

T3 T3 200 392<br />

T3A – 180 356<br />

T3B – 160 329<br />

T3C – 150 320<br />

T4 T4 130 275<br />

T4A – 120 248<br />

T5 T5 100 212<br />

T6 T6 85 185<br />

124/125


Special requeSTS for<br />

luminaires in inDUSTRY<br />

Typical North<br />

American Marking<br />

TO NEC 505<br />

Ignition temperature or autoignition<br />

temperature (ATI) is<br />

the minimum temperature of a<br />

surface at which an explosive<br />

atmosphere ignites. Flammable<br />

vapors and gases can be classified<br />

into temperature classes<br />

according to their ignition temperature.<br />

The maximum temperature<br />

of a piece of equipment<br />

must always be lower<br />

than the ignition temperature of<br />

the gas - air mixture or vapor -<br />

air mixture in which it is placed.<br />

Equipment shall be marked to<br />

show the operating temperature<br />

or temperature class<br />

referenced to a +40°C (+104°F)<br />

ambient. The temperature class<br />

(T code) is indicated on the<br />

manufacturers nameplate and is<br />

based on the table below.<br />

Typical European<br />

ATEX/CENELEC<br />

Marking<br />

Ignition temperature or autoignition<br />

temperature (ATI) is<br />

the minimum temperature of a<br />

surface at which an explosive<br />

atmosphere ignites. Flammable<br />

vapors and gases can be classified<br />

into temperature classes<br />

according to their ignition temperature.<br />

The maximum temperature<br />

of a piece of equipment<br />

must always be lower<br />

than the ignition temperature of<br />

the gas - air mixture or vapor -<br />

air mixture in which it is placed.<br />

Equipment shall be marked to<br />

show the operating temperature<br />

or temperature class<br />

referenced to a +40°C (+104°F)<br />

ambient. The temperature class<br />

(T code) is indicated on the<br />

manufacturers nameplate and is<br />

based on the table below.<br />

Equipment Group I Overview<br />

Equipment intended for use in underground parts of mines, and<br />

to those parts of surface installations of such mines, liable to be<br />

endangered by firedamp and/or combustible dust.<br />

Equipment<br />

Category<br />

M1<br />

M2<br />

Protection<br />

2 levels of protection;<br />

or 2 independent faults<br />

1 level of protection based<br />

on normal operation<br />

Comparison To Current<br />

IEC Classification<br />

Group I<br />

Equipment Group II Overview<br />

Equipment intended for use in other than Equipment Group I<br />

places that are liable to be endangered by explosive atmospheres.<br />

Equipment<br />

Category<br />

1G<br />

1D<br />

2G<br />

2D<br />

3G<br />

3D<br />

Protection<br />

2 levels of protection;<br />

or 2 independent faults<br />

1 level of protection based<br />

on frequent disturbances;<br />

or equipment faults<br />

1 level of protection based<br />

on normal operation<br />

Group I<br />

Comparison To Current<br />

IEC Classification<br />

Group II,<br />

Zone 0 (gas) Zone 20 (dust)<br />

Group II,<br />

Zone 1 (gas) Zone 21 (dust)<br />

Group II,<br />

Zone 2 (gas) Zone 22 (dust)<br />

Special requests for luminaires in industry<br />

CLASS I ZONE 1AEX DE IIC T6<br />

Ex II 2G EEX DE IIC T6<br />

Methods of protection:<br />

Flameproof Type of Protection “d”- or Explosionproof Equipment<br />

Encapsulation - Type of Protection “m”<br />

Increased Safety - Type of Protection “e”<br />

Intrinsically Safe Equipment - Types of Protection “i”, “ia” and “ib”<br />

Oil Immersion - Type of Protection “o”<br />

Purged And Pressurized - Type of Protection “p”<br />

Powder Filling - Type of Protection “q”<br />

Class I (Gases and Vapors)<br />

Zone 0 Areas where explosive gas atmosphere is continously present or<br />

present for long periods of time<br />

Zone 1 Areas where explosive gas atmosphere is likely to occur in normal<br />

operation or can be expected to be present frequently<br />

Zone 2 Area where explosive gas atmosphere is not likely to occur and if it<br />

does, it will only exist for a short period of time<br />

AEx designates built to a US ANSI standard<br />

Methods of protection, d, e, p, i, o, q, m, n<br />

Apparatus Group<br />

I Mining - Underground (methane)<br />

II Surface Industires<br />

A (propane) B (ethylene) C (hydrogen)<br />

Temperature class<br />

T1 450°C T3 200°C T5 100°C<br />

T2 300°C T4 135°C T6 85°C<br />

Approved mark for apparatus certified by EU test authority<br />

Equipment group I (mining)<br />

Category M1 and M2<br />

Equipment group II (on surface)<br />

Category 1G, Zone 0 Areas where explosive gas atmosphere is continuously<br />

present or present for long periods of time<br />

Category 2G, Zone 1 Areas where explosive gas atmosphere is likely to occur<br />

in normal operation or can be expected to be present<br />

frequently<br />

Category 3G, Zone 2 Area where explosive gas atmosphere is not likely to occur<br />

and if it does, it will only exist for a short period of time<br />

Category 1D, zone 20 Area where combustible dust is continuously or<br />

frequently present<br />

Category 2D, Zone 21 Area where combustible dust clouds are likely to<br />

occur during normal operation<br />

Category 3D, Zone 22 Area where combustible dust clouds may occur<br />

infrequently during normal operation<br />

Explosion protected according to CENELEC standards EN 50...<br />

Methods of protection, d, e, p, i, o, q, m, n<br />

Apparatus Group<br />

I Mining - Underground (methane)<br />

II Surface Industires<br />

A (propane) B (ethylene) C (hydrogen)<br />

Temperature class<br />

T1 450°C T3 200°C T5 100°C<br />

T2 300°C T4 135°C T6 85°C<br />

126/127


SELECTING<br />

THE RIGHT LIGHT SOURCE<br />

The individual areas in industrial and production spaces have different demand<br />

on the illumination. When designing a <strong>lighting</strong> system the task of the <strong>lighting</strong><br />

designer is to choose the light sources with the most suitable parameters where<br />

besides the procurement price the categories of effectiveness, lifespan and safety<br />

are also included.<br />

Lamp type<br />

power<br />

rating<br />

from - to<br />

(W)<br />

luminous<br />

flux from<br />

- to<br />

(lm)<br />

efficacy<br />

(lm/W)<br />

light colour<br />

colour<br />

rendering<br />

index (CRI)<br />

from-to<br />

lifespan<br />

from - to<br />

socket<br />

Tube-shaped fluorescent FD (T8) Ø 26 mm 18 - 70 860 - 6,200 61 - 93 ww/nw/dw 80 - 96 16,000 - 80,000 G13<br />

Tube-shaped fluorescent FDH (T5) Ø 16 mm 14 - 80 1,100 - 6,150 67 - 104 ww/nw/dw 80 - 93 24,000 - 45,000 G5<br />

Compact fluorescent lamp 5 - 80 250 - 6,400 46 - 95 ww/nw/dw 80 - 90 5,000 - 32,000<br />

2G11, 2G7,<br />

2G8–1<br />

High pressure metalhalide lamp MT/ME<br />

(HIT/HIE)<br />

35 - 2,000 3,200 - 240,000 67 - 120 ww/nw/dw 65 - 96 6,000 - 15,000<br />

E 27, E 40,<br />

PG12-2<br />

High pressure sodium lamp ST/STH (HST) 35 - 1,000 3,500 - 150,000 74 - 150 ww 20 - 25 12,000 - 32,000<br />

E 27, E 40,<br />

PG12-1<br />

Double ended metalhalide lamp MD/MN<br />

(HID)<br />

70 - 2,000 5,500 - 230,000 73 - 117 ww/nw/dw 65 - 95 4,500 - 15,000 RX7s, K12s<br />

Double ended high pressure sodium lamp<br />

SD (HSD)<br />

70 - 150 6,800 - 15,000 97 - 100 ww 20 - 25 12,000 - 32,000 RX7s<br />

LED module 1 - 140 100 - 17,200 90 - 200 ww/nw/dw 70 - 98 50,000 -<br />

ww = warm white correlated colour temperature (CCT) below 3,300 K<br />

nw = neutral white correlated colour temperature (CCT) 3,300 K to 5,300 K<br />

dw = daylight white correlated colour temperature (CCT) over 5,300 K<br />

SELECTING THE RIGHT light SOURCE<br />

12/13


8<br />

LED for INDUSTRY<br />

When in 1962 the American professor Nick Holonyak created the prototype of the first<br />

“light emitting diode” – LED, his invention remained almost unnoticed. The only one who<br />

anticipated its revolutionary future on the pages of the magazine Reader´s Digest was the<br />

inventor himself. It lasted almost forty years until the industry revealed all the exceptional<br />

properties of the LED and learned how to utilise them. In the <strong>lighting</strong> industry the LED<br />

sources currently represent an area that is developing in the most dynamic way.<br />

In what respect are the LED<br />

light sources so exceptional<br />

and exceed the properties and<br />

parameters of the conventional<br />

sources? Why do the<br />

architects, developers and<br />

users of industrial buildings<br />

concentrate more and more<br />

frequently on the LED sources<br />

when designing the <strong>lighting</strong><br />

systems? It would be possible<br />

to answer in a very simple<br />

way: The LED sources are<br />

highly effective, they have a<br />

long lifespan and an excellent<br />

colour rendering, they are<br />

cost-effective and environment-friendly.<br />

But let us<br />

have a look at the individual<br />

categories more thoroughly<br />

and we will explain why the<br />

LED sources represent also for<br />

Emitted light<br />

Molded epoxy<br />

lens<br />

Anoded wire<br />

Anode lead<br />

Cathode lead<br />

LED for industry<br />

your industrial spaces the best<br />

solution.<br />

The LEDs are light sources based<br />

on the semi-conductor basis. A<br />

very small amount of energy is<br />

necessary for emitting the light.<br />

The diodes emitting light consist<br />

of two types of semi-conductors<br />

– the N-type with surplus of electrons<br />

and the P-type which has<br />

lack of electrons (the so called<br />

holes). After connecting the<br />

power the excessive electrodes<br />

and holes begin to migrate to<br />

the PN junction. When they<br />

meet the recombination develops<br />

and the diode starts emitting<br />

photons. By its size that is not<br />

larger than a dot made by a<br />

pencil the LED ranks among the<br />

smallest light sources. The package<br />

which is at the same time a<br />

Positive<br />

terminal<br />

Negative<br />

terminal<br />

Reflective cup<br />

p-type GaN<br />

Active region<br />

n-type GaN<br />

Photon<br />

Hole<br />

Electron<br />

lens serves as protection. It enables<br />

distributing the luminous<br />

flux directly under the angle<br />

15° to 180°. While a common<br />

light bulb is able to change into<br />

visible light only 5 % and the<br />

fluorescent lamp 30 % of the<br />

electric power, the LED with its<br />

ability to change up to 40 % of<br />

the total energy reaches incomparably<br />

better parameters in this<br />

category. The efficiency of the<br />

light source or its efficacy says<br />

with what efficiency the electric<br />

If the LED sources after binning are<br />

on the Planck curve, they emit “pure<br />

white”, i.e. pure white light.<br />

energy is changed into the light,<br />

i.e. how much of luminous flux<br />

it produces from. the electric<br />

input power (W) delivered to the<br />

light source. The unit is lumen<br />

per watt (lm/W). While the first<br />

LEDs in 1996 had an efficacy<br />

of 0.1 lm/W, today there are<br />

commercially available LED chips<br />

with an efficacy of 160 lm/W for<br />

cool white CCT LED and in the<br />

labs there has been achieved an<br />

efficacy of up to 254 lm/W.<br />

y 0,9<br />

520<br />

0,8<br />

540<br />

0,7<br />

560<br />

0,6<br />

500<br />

580<br />

0,5<br />

T C<br />

(K) 4,000<br />

3,0002,500<br />

0,4<br />

600<br />

6,000<br />

2,000 1,500<br />

10,000<br />

620<br />

0,3490<br />

700<br />

0,2<br />

480<br />

0,1<br />

470<br />

460<br />

0,0<br />

380<br />

0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8<br />

x<br />

The LED luminaires used in the<br />

industrial and production spaces<br />

have to fulfil high ergonomic<br />

and economic requirements.<br />

In the industrial areas they are<br />

required to deliver high-quality,<br />

glareless <strong>lighting</strong> for the optimal<br />

visual comfort also for the Visual<br />

Display Units (VDU) and at the<br />

same time they have to fulfil the<br />

requirements of the European<br />

standards. The LED diodes are<br />

primarily the source of the white<br />

colour radiation. The white LED<br />

light can be acquired by various<br />

methods; however, the principle<br />

of luminescence is most frequently<br />

used for its production.<br />

In this method a thin phosphorus<br />

layer is applied to the blue<br />

LED which, after the switching<br />

on of the source, changes part<br />

of the blue light which passes<br />

it into the white one. This technology<br />

of the LED production<br />

enables achieving the emission<br />

of the white light with various<br />

correlated colour temperature<br />

from 2,700K to 10,000 K.<br />

Colours STRAight from the semiconDUCTor<br />

Colours straight from the semiconductor<br />

Another method making it<br />

possible to acquire the white<br />

LED light consists of mixing<br />

the coloured light of various<br />

wavelengths. Through additive<br />

mixing the red, green and blue<br />

colours (RGB) the white light<br />

can arise. The advantage of<br />

this method is that besides the<br />

white light by targeted mixing<br />

we can also acquire coloured<br />

light. The disadvantage when<br />

acquiring the white light by the<br />

RGB technology consists in its<br />

demandingness. It requires a lot<br />

of know-how because the management<br />

of the coloured LED<br />

with various values of luminance<br />

is demanding and the white light<br />

produced often achieves lower<br />

values of the colour rendering<br />

index CRI 70 – 80. If we consider<br />

changes of the correlated colour<br />

temperature of the white light<br />

when solving the illumination in<br />

the industrial spaces, it is suitable<br />

to combine the coloured chips<br />

with white LEDs. In this way<br />

optimal CRI values are obtained.<br />

LEDs do not require colour filters: their light comes in different colours produced<br />

directly by different semiconductor materials. Secondary colours are also possible. The<br />

major semiconductors are:<br />

Semiconductor<br />

material<br />

Abbreviation<br />

Colour(s)<br />

Indium gallium nitride InGaN green, blue, (white)<br />

Aluminium indium<br />

gallium phosphide<br />

Aluminium gallium<br />

arsenide<br />

Gallium arsenide<br />

phosphide<br />

AlInGaP<br />

AlGaAs<br />

GaAsP<br />

red, orange, yellow<br />

red<br />

red, orange, yellow<br />

Silicon carbide SiC blue<br />

Silicon Si blue<br />

The lifespan of the LED sources<br />

moves in the values of up to 50,000<br />

hours which represents 18 years for<br />

11-hour-operation daily, 250 days a<br />

year.<br />

Intensity (counts)<br />

4,000<br />

Blue peak<br />

3,500<br />

3,000<br />

Yellow phosphor<br />

2,500<br />

1,500<br />

1,000<br />

500<br />

0<br />

300 350 400 450 500 550 600 650 700 750 800<br />

Wawelenght (nm)<br />

White light can be produced by combining blue and yellow light only. Sir<br />

Isaac Newton discovered this effect when performing<br />

colour-matching experiments in early 1700s.<br />

Spectra of white and coloured LEDs<br />

watts<br />

From the point of view of the<br />

lifespan the LED light sources<br />

achieve above-average parameters.<br />

Their lifespan moves in the<br />

values of up to 50,000 hours<br />

which represents 18 years for<br />

11-hour-operation daily, 250<br />

days a year. The drop of the light<br />

source performance to 70 %, in<br />

some cases to 5 % is introduced<br />

Definition of lifespan<br />

luminous flux (lm)<br />

100 %<br />

75 %<br />

50 %<br />

25 %<br />

0 %<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

380 430 480 530 580 630 680 730<br />

nanometres<br />

LEDs do not require colour filters. The colour tone of the light is determined<br />

by the semiconductor material used and the dominant wavelength.<br />

as the LED lifespan end. It means<br />

that the LED failure rate is substantially<br />

lower compared to the<br />

conventional sources. However,<br />

appropriate cooling of the light<br />

source is a necessary condition<br />

for maintaining the lifespan<br />

parameters.<br />

T 70(a)<br />

T 50(a)<br />

T 70(b)<br />

T 50(b)<br />

T c(2)<br />

T c(1)<br />

hours<br />

LEDs do not fail but the intensity of the light they produce diminishes over<br />

time. The lifespan (L) of an LED thus needs to be defined for different applications.<br />

For emergency <strong>lighting</strong>, for example, rating up to L80 ore more are<br />

required, this means that the LED reaches the end of its service life when the<br />

luminous flux falls to 80 percent of the original flux measured. For general<br />

<strong>lighting</strong>, values of L50 or L70 are defined. The lifespan of an LED depends<br />

to a large extent on ambient and operating temperature. Where an LED is<br />

operated at a high temperature (Tc1) or with poor thermal management, its<br />

life is shortened.<br />

130/131


8<br />

In spite of higher purchase<br />

costs the LED sources represent<br />

in a longer-term horizon the<br />

most effective and economical<br />

light solution. The experts<br />

estimate that if we replaced all<br />

existing light sources for the<br />

LED ones today, the energy<br />

savings worldwide could reach<br />

the amount of 30 %. If we<br />

realise that the artificial <strong>lighting</strong><br />

consumes up to one fifth of the<br />

energy produced, this amount<br />

is not negligible at all. When<br />

we take into account a smaller<br />

area illuminated by obsolete<br />

conventional sources, we would<br />

be able to save up to 75 % of<br />

<strong>lighting</strong> system input power by<br />

the controlled LED illumination.<br />

All light sources also produce<br />

the IR radiation during the<br />

change of the electric power<br />

into the light which the human<br />

organism perceives as heat.<br />

However, the LED light sources<br />

produce it in a negligible<br />

amount compared to the conventional<br />

sources and thus they<br />

do not increase the inadequate<br />

costs for the air-conditioning<br />

power consumption. The<br />

lifespan and failure rate of the<br />

LED sources reduces the <strong>lighting</strong><br />

system maintenance costs as it<br />

does not require any regular interventions<br />

of service staff and<br />

purchasing new light sources.<br />

The LED source saving potential<br />

can be maximised by<br />

installing the intelligent <strong>lighting</strong><br />

management which enables<br />

adjusting the radiation<br />

intensity of every luminaire in<br />

the <strong>lighting</strong> system automatically<br />

in dependence on the<br />

availability or intensity of the<br />

daylight.<br />

The environment-friendly approach<br />

is a topic also for the<br />

producer of the light sources<br />

today. The reality is that the majority<br />

of the conventional light<br />

sources cannot be produced<br />

without using the toxic heavy<br />

metals – lead and mercury. The<br />

users of the premises equipped<br />

with this type of light sources<br />

have an additional burden<br />

when they replace them as they<br />

are compulsory to remove the<br />

used or damaged sources in<br />

compliance with the law about<br />

disposal of the toxic waste and<br />

on the other hand they are<br />

exposed to the risk of breathing<br />

the toxic vapours when the<br />

light source is damaged. In this<br />

respect the LED sources represent<br />

an incomparably lower risk.<br />

Though they contain a small<br />

amount of heavy metals, they<br />

are in solid state and so there is<br />

no danger of breathing in the<br />

toxic vapours when the LED<br />

source is damaged.<br />

Thermal management<br />

Similarly as in the case of other<br />

light sources, the temperature<br />

significantly affects the performance<br />

of the LED light source.<br />

Without any adequate thermal<br />

management overheating of<br />

the LED source can develop<br />

and it reduces its lifespan and<br />

the risk of its damage is also<br />

increased. Implementing a suitable<br />

cooling system we achieve<br />

Thermal output of Grafias<br />

maintaining the declared<br />

lifespan of the LED light source<br />

and its high efficacy. From this<br />

point of view the thermal management<br />

represents the most<br />

critical factor for the luminaires<br />

with the LED source.<br />

y<br />

0.9<br />

520<br />

0.8<br />

540<br />

spectral locus<br />

0.7<br />

560<br />

0.6<br />

500<br />

580<br />

0.5<br />

blackbody<br />

T radiation<br />

C<br />

(K) 4,000<br />

3,0002,500<br />

curve<br />

6,000<br />

0.4<br />

600<br />

2,000 1,500<br />

10,000<br />

620<br />

0.3490<br />

700<br />

0.2<br />

480<br />

line of purples<br />

0.1<br />

470<br />

460<br />

theoretical colours<br />

0.0<br />

380<br />

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8<br />

x<br />

Binning<br />

During the industrial production<br />

of LEDs deviations of the key<br />

parameters arise in the individual<br />

batches. In the framework of<br />

one batch the parameters are<br />

generally the same, but when we<br />

compare two various batches,<br />

the LEDs differentiate e.g. in<br />

colour or the luminous flux. To<br />

ensure the constant quality of<br />

light with the same level of luminance<br />

and colour of the light, it is<br />

inevitable to sort out every batch<br />

according to the value of individual<br />

parameters. This sorting is<br />

called binning. The main criteria<br />

taken into account when binning<br />

are as follows: the luminous flux<br />

measured in lumens (lm), the correlated<br />

colour temperature measured<br />

in Kelvins (K), the forward<br />

voltage measured in volts (V).<br />

The LED sources are nowadays<br />

classified according to the binning<br />

standard ANSI. This standard<br />

defines the colour shades of LED<br />

by the MacAdam ellipses which<br />

depicts the colour deviation on<br />

the axis X and Y. The MacAdam<br />

ellipses shows how the colour of<br />

the individual LED modules can<br />

differ. The binning standard ANSI<br />

recommends for the resulting<br />

colours to be inside of the ellipse<br />

on the curve with four threshold<br />

values. The binning groups of<br />

the LED sources which show<br />

minimal differences of the values<br />

measured will produce the light<br />

of the same colour.<br />

ANSI colour codes<br />

C y<br />

Fluorescent<br />

IEC 60081<br />

Planck<br />

0.43<br />

Daylight<br />

ANSI 2,700<br />

0.38<br />

ANSI 3,000<br />

ANSI 3,500<br />

ANSI 4,000<br />

0.33<br />

ANSI 4,500<br />

ANSI 5,000<br />

ANSI 5,700<br />

0.28<br />

ANSI 6,500<br />

0.27 0.32 0.37 0.42 0.47 C x<br />

The LED sources are mostly classified<br />

in compliance with the binning<br />

standard ANSI. ANSI defines the<br />

colour shades in the space xy of the<br />

Mac Adam ellipse. According to the<br />

standard the defined colours should<br />

be inside of the ellipse on the curve<br />

with four threshold values.<br />

PWM control<br />

The Pulse Width Modulation<br />

(PWM) represents the most<br />

effective method how to check<br />

the intensity of the LED light<br />

source. The PWM principle is<br />

based on periodical switching<br />

on and off of the constant<br />

current directed to the LED. The<br />

resulting intensity of the LED<br />

light source is characterised by<br />

the ratio between the state of<br />

switching on and off. The frequency<br />

of switching on and off<br />

is adjusted for the human eye<br />

to perceive the emitted light as<br />

a continuous luminous flux. Its<br />

intensity depends on the adjustment<br />

of the PWM cycle (0 % to<br />

On<br />

Power<br />

50 % Duty-Cycle<br />

Off<br />

0 20 40<br />

Time (miliseconds)<br />

100 %). The advantage of the<br />

impulse width modulation is the<br />

maintaining of the constant correlated<br />

colour temperature in<br />

the whole range of dimming.<br />

70 % Duty-Cycle<br />

Compared with the conventional light sources the LED light sources reach the<br />

full luminance immediately. The immediate start of the LED source is a benefit<br />

from the point of view of safety and comfort. At the same time compared<br />

to the conventional sources, frequent switching on and off does not make<br />

any damage to the LED source and does not reduce its lifespan as well.<br />

On<br />

Power<br />

Off<br />

0 20 40<br />

Time (miliseconds)<br />

LED for industry<br />

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LUMINOUS FLUX Φ<br />

BASIC TERMS<br />

The luminous flux is a physical quantity<br />

which states how much light in total a<br />

light source emits to all directions. It is the<br />

radiant power of the light source assessed<br />

from the point of view of the human eye<br />

sensitivity. The luminous flux expresses the<br />

ability of the radiant flux to cause a visual<br />

perception. The unit of the luminous flux is<br />

lumen (lm).<br />

2,700 K<br />

4,200 K<br />

6,500 K<br />

The correlated colour temperature of the<br />

light source determines the atmosphere in<br />

the room. It is defined by the correlated<br />

colour temperature of the light source<br />

expressed in kelvins (K). Low temperatures<br />

create a warm light, the high ones the<br />

cooler ones. The most used light colours<br />

are the warm white (below 3,300K), the<br />

neutral white (3,300 to 5,300 K) and the<br />

day white colour (over 5,300 K). The warm<br />

white colour is predominantly used for<br />

emphasising the red and yellow colour. The<br />

blue and green colours become apparent<br />

at higher temperatures.<br />

CORRElaTED<br />

COLOUR<br />

TEMPERATURE<br />

(CCT)<br />

LUMINOUS EFFICACY OF THE SOURCE<br />

EFFICACY η<br />

The luminous efficacy states with what<br />

efficiency the electric power is changed<br />

into the light, i.e. what proportion of the<br />

luminous flux is produced from the input<br />

power (W) delivered to the light source.<br />

The unit is lumen per watt (lm/W).<br />

LED<br />

High-pressure sodium lamp<br />

Metal halide lamp<br />

Linear fluorescent lamp<br />

Compact fluorescent lamp<br />

Mercury vapor lamp<br />

Low voltage halogen lamp<br />

Incandescent lamp<br />

LUMINANCE L<br />

LUMINOUS<br />

INTENSITY I<br />

ILLUMINANCE E<br />

The luminance is the gloss of the shining<br />

or illuminated surface as the human eye<br />

perceives it. The unit is candela per square<br />

metre (cd/m 2 ). This quantity gives the level<br />

of the luminous intensity over the specified<br />

surface area. The luminance of the illuminated<br />

surface depends in a great extent on<br />

its reflectance.<br />

The luminous intensity is a physical quantity<br />

which states what volume of the luminous<br />

flux the light source (or luminaire) emits to<br />

the elementary solid angle in the direction<br />

evaluated. The unit of the luminous intensity<br />

is candela (cd).<br />

Illuminance is a vector quantity which<br />

states what amount of the luminous flux<br />

falls to the illuminated surface. The unit of<br />

the illuminance is lux (lx).<br />

0 20 40 60 80 100 120 140 160 180 200 220 240<br />

Lumen/Watt (without ballast losses)<br />

intensity<br />

distribution<br />

curve<br />

CRI 70<br />

CRI 95<br />

The properties of light source colour<br />

rendering are given in the levels of the<br />

general index of colour rendering – Ra. The<br />

CRI gives the rate of the congruence of the<br />

object surface’s real colour illuminated by<br />

the considered light source under stated<br />

conditions of comparison. The smaller this<br />

difference is, the better the property of the<br />

colour rendering of the given source is.<br />

The light source with Ra =100 renders all<br />

colours completely equally as a standard<br />

light source. The lower the index Ra is, the<br />

worse the colour rendering is.<br />

The Light Output Ratio is the ratio of the<br />

luminous flux coming out of the luminaire<br />

and the sum of the luminous fluxes from all<br />

light sources.<br />

COLOUR<br />

RENDERING INDEX<br />

(CRI)<br />

LIGHT OUTPUT RATIO<br />

(LOR)<br />

GLARE<br />

If too great luminance occurs in the field<br />

of vision of the eye, its differences or the<br />

spatial or time contrasts which exceed the<br />

vision adaptability, the glare arises. During<br />

the glare the activity of the visual system is<br />

deteriorated.<br />

BASIC TERMS<br />

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12/13

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