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Carter WCFB 4 - Pontiac Custom Safari 55 56 & 57

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ENGINE FUEL-CARTER FOUR BARREL 6B-21<br />

INLET<br />

Fig. 68-40<br />

Float Circuit<br />

Fig. 68-39<br />

<strong>Carter</strong> WCF8 Four-Barrel Climatic (R)<br />

Control Carburetor<br />

DESCRIPTION<br />

CARTER <strong>WCFB</strong> FOUR-BARREL<br />

CLIMATIC (R) CONTROL<br />

CARBURETOR<br />

NOTE: The following illustrations are used by<br />

permission of the copyright owner, <strong>Carter</strong> Carburetor<br />

Corporation, St. Louis, Missouri: Figs. 6B-<br />

39 through 6B-47 and Figs. 6B-64 through 6B-70.<br />

The <strong>Carter</strong> Model <strong>WCFB</strong> carburetor (Fig. 6B-39)<br />

is basically two dual carburetors contained in one<br />

assembly. The section containing the metering rods,<br />

accelerating pump and choke is termed the primary<br />

side of the carburetor; the other section, the secondary<br />

side. It has five (5) conventional circuits, as have<br />

been used in previous carburetors. They are:<br />

2-Float Circuits<br />

I-Low Speed Circuit<br />

2-High Speed Circuits<br />

I-Pump Circuit<br />

I-Climatic (R) Control (choke) Circuit<br />

flOAT CIRCUITS (FIG. 68-40J<br />

The purpose of the float circuits is to maintain an<br />

adequate supply of fuel at the proper level in the<br />

bowls for use by the low speed, high speed, pump and<br />

choke circuits. Primary and secondary bowls are<br />

separated by a partition. A connecting passage along<br />

the outside of the body effects a balance of the fuel<br />

levels and pressures between the two bowls. The fuel<br />

line connection is on the primary side. Fuel is supplied<br />

to the primary and secondary intake needles<br />

and seats through a passage in the bowl cover. There<br />

are three strainer screens in the bowl cover. They are<br />

located at the fuel inlet and at both primary and secondary<br />

needle seats.<br />

Setting the floats to specifications assures an adequate<br />

supply of fuel in the bowls for all operating conditions.<br />

Float adjustments must be made with the<br />

bowl cover gasket removed and should be checked<br />

vertically (specified distance between bowl cover and<br />

bottom of floats) and laterally (sides of floats should<br />

just clear the arms of gauge) (see adjustment-page<br />

6B-33). Correct lateral adjustment is important. If the<br />

floats are misaligned, they may bind or drag against<br />

the walls of the bowl.<br />

Intake needles and seats are carefully matched<br />

during manufacture. Do not use the primary needle<br />

in the secondary seat or vice versa. To avoid unnecessary<br />

bending, floats should be reinstalled in their<br />

original positions and then adjusted.<br />

The bowls are vented to the inside of the air<br />

cleaner and also to atmosphere. The bowl vents are<br />

calibrated to provide proper pressure above the fuel<br />

at all times. The bowl cover gasket seals the fuel<br />

bowl, idle and vacuum passages. To assure a positive<br />

seal, always use a new bOWl cover gasket when reassembling.<br />

An air leak at this point can result in a<br />

performance or economy complaint.<br />

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6B-22 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

SECONDARY SIDE PRIMARY SIDE JET<br />

Fig. 68-41<br />

Low Speed Circuit<br />

Fig. 68-42<br />

High Speed Circuits<br />

LOW SPEED CIRCUIT (fIG. 6B-4JJ<br />

Fuel for idle and early part throttle operation is<br />

metered through the low speed circuit.<br />

Fuel enters the idle wells through the metering rod<br />

jets on the primary side of the carburetor. No idle<br />

system is used in the secondary side of the carburetor.<br />

The low speed jets measure the amount of fuel for<br />

idle and early part throttle operation. The air by-pass,<br />

economizer, and idle air bleed are carefully calibrated<br />

and serve to break up the liquid fuel and mix it with<br />

air as it moves thrpugh the passages to the idle ports<br />

and idle adjustment screw ports. Turning the idle<br />

adjustment screws toward their seats reduces the<br />

quantity of fuel mixture supplied by the idle circuit.<br />

The idle ports are slot shaped. As the throttle<br />

valves are opened, more of the idle ports are uncovered<br />

allowing a greater quantity of fuel and air<br />

mixture to enter the carburetor bores. The secondary<br />

throttle valves remain seated at idle.<br />

Air leakage at the gasketed surface surrounding<br />

the low speed mixture passages or between the flange<br />

and manifold may cause poor idle and low speed<br />

operation. Always use new gaskets.<br />

All by-passes, bleeds, economizers, idle ports, idle<br />

mixture adjustment screw ports, as well as the bores<br />

of the flange must be clean and free of carbon. Obstructions<br />

will cause poor low speed engine operation.<br />

Worn or damaged idle adjustment screws or low<br />

speed jets should be replaced.<br />

To combat engine stalling during warm-up on cool,<br />

humid days, caused by "carburetor icing", exhaust<br />

gas is circulated through a passage in the base of the<br />

carburetor flange. The heat transferred is sufficient<br />

to eliminate ice formation at the throttle valve edges<br />

and idle ports.<br />

HIGH SPEED CIRCUITS (fIG. 6B-421<br />

Fuel for part throttle and full throttle operation<br />

is supplied through the high speed circuits. Main discharge<br />

nozzles are permanently installed and must<br />

not be removed in service.<br />

PRIMARY SIDE<br />

The position of the metering rods in the metering<br />

rod jets controls the amount of fuel flowing in the<br />

high speed circuit of the primary side of the carburetor.<br />

The position of the metering rods is dual controlled;<br />

mechanically by movement of the throttle,<br />

and by manifold vacuum applied to the vacuum<br />

piston on the vacumeter link.<br />

MECHANICAL METERING ROD ACTION<br />

During part throttle operation, manifold vacuum<br />

pulls the vacumeter piston, link and metering rod assembly<br />

down holding the vacumeter link against the<br />

metering rod countershaft arm (Fig. 6B-43). Movement<br />

of the metering rods will then be controlled by<br />

the metering rod countershaft arm which is connected<br />

to the throttle shaft. This is true at all times that the<br />

vacuum under the piston is strong enough to overcome<br />

the tension of the vacumeter spring.<br />

VACUUM METERING ROD ACTION<br />

Under any operating condition (acceleration, hill<br />

climbing, etc.) when the tension of the vacumeter<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-23<br />

METERING ROD<br />

COUNTERSHAFT AR~'\7";'m~;::::,".w<br />

METERING<br />

PUMP<br />

JET<br />

NOZZLE<br />

-====~ DISCHARGE<br />

..::::=~I-t-- CHECK<br />

NEEDLE<br />

Fig. 68-43<br />

Metering Rods and Vacumeter Piston<br />

spring overcomes the pull of vacuum under the<br />

piston, the metering rods will move toward their wide<br />

open throttle or power position.<br />

Fig. 68-44<br />

Pump Circuit<br />

SECONDARY SIDE<br />

Fuel for the high speed circuit of the secondary<br />

side is metered at the secondary main metering jets<br />

(no metering rods used).<br />

Throttle valves in the secondary side remain closed<br />

until the primary throttle valves have been opened<br />

a predetermined amount. They arrive at wide open<br />

throttle position at the same time as the primary<br />

valves. This is accomplished by linkage between the<br />

throttle levers.<br />

Secondary throttle valves are locked closed during<br />

choke operation to assure proper cold engine starting<br />

and warm-up.<br />

ANTI-PERCOLATOR<br />

To prevent vapor bubbles in the nozzle passages<br />

and low speed wells from forcing fuel out of the<br />

nozzles, anti-percolator passages with calibrated vents<br />

are used. Their purpose is to vent the vapors and relieve<br />

the pressure before it is sufficient to push the<br />

fuel out of the nozzles and into the intake manifold.<br />

Anti-percolator vent plugs and bushings are permanently<br />

installed and must not be removed in service.<br />

PUMP CIRCUIT (FIG. 68-44J<br />

The pump circuit is located only in the primary<br />

side of the carburetor.<br />

The accelerating pump circuit provides the measured<br />

amount of fuel necessary to ensure smooth engine<br />

operation during acceleration at speeds below<br />

approximately 30 MPH.<br />

When the throttle is closed the pump plunger<br />

moves upward in its cylinder and fuel is drawn into<br />

the pump cylinder through the inlet passage. The<br />

discharge needle is seated at this time to prevent air<br />

being drawn into the cylinder. When the throttle is<br />

opened the pump plunger moves downward forcing<br />

fuel out through the discharge passage, past the discharge<br />

needle, and out of the pump jets. When the<br />

plunger moves downward the inlet valve is closed preventing<br />

fuel from being forced back into the bowl.<br />

If the throttle is opened suddenly, the plunger<br />

shaft will telescope compressing the pump spring.<br />

The spring will then push the plunger down resulting<br />

in a smoother pump discharge of longer duration.<br />

At speeds above approximately 30 MPH pump discharge<br />

is no longer necessary to ensure smooth acceleration.<br />

When the throttle valves are opened a predetermined<br />

amount, the pump plunger bottoms in the<br />

pump cylinder eliminating pump discharge.<br />

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6B-24 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

REVOLVING TYPE<br />

BAFFLE<br />

CHOKE OPERATING<br />

TH<br />

SLOTS IN CHOKE<br />

PISTON CYLINDER<br />

Fig. 68-46<br />

Choke Housing Detail<br />

Fig. 68-45<br />

CHOKE CIRCUIT (FIG. 68-45)<br />

Choke Circuit<br />

The Climatic (R) control circuit provides a correct<br />

mixture necessary for quick cold engine starting<br />

and warm-up.<br />

When the engine is cold, tension of the thermostatic<br />

coil holds the choke valve closed. When the engine<br />

is started, air velocity against the offset choke<br />

valve causes the valve to open slightly against the<br />

thermostatic coil tension. Intake manifold vacuum<br />

applied to the choke piston also tends to pull the<br />

choke valve open. The choke valve assumes a position<br />

where tension of the thermostatic coil is balanced<br />

by the pull of vacuum on the piston and air velocity<br />

on the offset choke valve.<br />

entering the housing from striking the thermostatic<br />

coil until the choke valve opens a predetermined<br />

amount. This serves to delay the opening of the choke.<br />

When the engine is accelerated dUring the warmup<br />

period, the corresponding drop in manifold vacuum<br />

applied to the choke piston allows the thermostatic<br />

coil to momentarily close the choke, providing<br />

a richer mixture.<br />

'I.",'I: ...... ~ ,-;,;;J/j/'--CHOKE LEVER<br />

When the engine starts, slots located in the sides<br />

of the choke piston cylinder (Fig. 6B-46) are uncovered<br />

allowing intake manifold vacuum to draw<br />

warm air from the hot air tube, located in the exhaust<br />

crossover passage of the intake manifold, through<br />

the Climatic (R) control housing. The flow of warm<br />

air in turn heats the thermostatic coil and causes it<br />

to lose some of its tension. The thermostatic coil loses<br />

its tension gradually until the choke valve reaches<br />

wide open position.<br />

A secondary baffle plate revolves with the choke<br />

valve. The revolving baffle prevents the warm air<br />

Fig. 68-47<br />

Choke Linkage<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-25<br />

During the warm-up period it is necessary to provide<br />

a fast idle speed to prevent engine stalling. This<br />

is accomplished by a fast idle cam which is rotated<br />

by a connector rod attached to the choke shaft (Fig.<br />

6B-47). The fast idle cam prevents the primary throttle<br />

valves from returning to a normal warm engine<br />

idle position while the Climatic (R) control is in operation.<br />

During the starting period if the engine becomes<br />

flooded the choke valve can be partially opened manually.<br />

This can be accomplished by depressing the<br />

accelerator pedal to the floor. The unloader projection<br />

on the throttle lever will rotate the fast idle cam<br />

and in turn partially open the choke valve.<br />

ADJUSTMENTS ON CAR<br />

All adjustments with the exception of Fast Idle<br />

Adjustment, are included in the "OVERHAUL AND<br />

ADJUSTMENTS" procedure and can be done with<br />

the carburetor on the car. The fast idle can be adjusted<br />

on the car as follows:<br />

1. Start engine and run until engine reaches normal<br />

temperature.<br />

2. Move fast idle cam so that highest step is under<br />

end of fast idle screw.<br />

3. Observing tachometer, adjust fast idle screw to<br />

give an engine speed of 1900 RPM.<br />

OVERHAUL AND ADJUSTMENTS<br />

Flooding, stumble on acceleration and other performance<br />

complaints are, in many instances, caused<br />

by the presence of dirt, water or other foreign matter<br />

in the carburetor. To aid in diagnosing the cause of<br />

the complaint, the carburetor should be carefully removed<br />

from the engine without draining the fuel from<br />

the bowl. The contents of the fuel bowl may then be<br />

examined for contamination as the carburetor is disassembled.<br />

CAUTION: Whenever the carburetor is<br />

removed from the engine, care must be exercised to<br />

avoid damaging the throttle valves, as the lower edge<br />

of the valves project below the throttle flange when<br />

the valves are in the open position.<br />

The following is a step-by-step sequence by which<br />

the <strong>Carter</strong> model <strong>WCFB</strong> Carburetor may be completely<br />

disassembled and reassembled. Adjustments<br />

may be made and the various parts of the carburetor<br />

may be serviced without completely disassembling<br />

the entire unit.<br />

Fig. 68-48<br />

DISASSEMBL Y OF AIR HORN<br />

Metering Rod and Pump Linkage<br />

1. Remove gasoline strainer nut and gasket assemblies<br />

from primary and secondary sides and screen<br />

from primary side.<br />

2. Remove throttle connector rod.<br />

3. Remove choke connector rod.<br />

4. Remove 2 metering rod housing dust cover attaching<br />

screws, dust cover and gasket.<br />

S. Unhook countershaft return spring (Fig. 6B-48).<br />

6. Loosen. but do not remove screw holding the<br />

pump operating lever to pump countershaft.<br />

7. Loosen. but do not remove metering rod arm<br />

screw.<br />

8. Slide pump countershaft and lever assembly from<br />

air horn assembly.<br />

9. Remove pump arm and link assembly. spacer<br />

bushing and metering rod arm from metering rod<br />

housing.<br />

10. Remove both metering rods.<br />

11. Remove choke lever from choke shaft.<br />

12. Remove 3 choke coil housing screws and retainers.<br />

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6B-26 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

L -LONG M. -MEDIUM 5 -SHORT<br />

Fig. 68-49<br />

Location of Air Horn Attaching Screws<br />

Fig. 68-50<br />

Removing Air Horn Assembly<br />

13. Remove choke coil housing, gasket and then<br />

baffle plate.<br />

NOTE: Under normal service the carburetor air<br />

horn may be cleaned without further disassembly.<br />

If complete disassembly is necessary, perform operations<br />

a, b, and c.<br />

a. File off staked end of choke valve screws. Remove<br />

screws and valve.<br />

18. Remove primary needle seat with strainer<br />

screen and gasket.<br />

19. Remove secondary needle seat, strainer screen,<br />

and gasket.<br />

20. Remove vacumeter piston and vacumeter piston<br />

link.<br />

21. Remove gasket from air horn.<br />

b. Rotate choke shaft counter-clockwise, and remove<br />

shaft and piston assembly.<br />

c. Remove 3 self-tapping screws, choke piston<br />

housing and gasket.<br />

14. Remove 16 air horn attaching screws (Fig.<br />

6B-49).<br />

15. Carefully remove air horn assembly with gasket<br />

and attached parts by lifting straight up from<br />

carburetor body assembly (Fig. 6B-sO).<br />

NOTE: To avoid bending floats, be sure bowl cover<br />

gasket is not sticking to body casting.<br />

16. Remove primary float hinge pin, float assembly,<br />

and intake needle. IMPORTANT: Mark and group<br />

float assemblies with needle and needle seat together<br />

as units. Extreme care should be used to avoid mixing<br />

needles and seats.<br />

17. Remove secondary float hinge pin, float assembly<br />

and intake needle in the same manner.<br />

Fig. 68-51<br />

Carburetor 8ody-Top View<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-27<br />

DISASSEMBLY Of CARBURETOR BODY<br />

1. Remove pump plunger assembly and lower pump<br />

spring.<br />

2. Remove vacumeter spring (Fig. 6B-Sl).<br />

3. Check the fuel in the bowl for contamination by<br />

dirt, water, gum or other foreign matter, then drain<br />

fuel from bowl.<br />

NOTE: Magnet swept around bottom of bowl<br />

while fuel is still present will pick up iron oxide dust<br />

which may have contributed to float needle leaks.<br />

4. Remove pump jet cluster attaching screw, then<br />

remove cluster and gasket.<br />

S. Invert carburetor and remove small brass pump<br />

discharge needle.<br />

6. Remove pump inlet ball retainer and check ball<br />

from bottom of pump cylinder.<br />

NOTE: Use o/!r," six point socket to pry sideways<br />

on dome of retainer to loosen it.<br />

Fig. 68-52<br />

Location of Throttle Flange Attaching Screws<br />

7. Remove pump passage screw plug and gasket.<br />

8. Remove 2 primary metering rod jets (located on<br />

pump cylinder side of carburetor).<br />

9. Remove 2 secondary main jets. NOTE: Primary<br />

metering rod jets have larger openings than the- secondary<br />

main jets. Never mix these jets.<br />

10. Remove two low speed jets (primary side).<br />

NOTE: The anti-percolator vent plugs and bushings,<br />

and main discharge nozzles are pressed in place<br />

and should not be removed.<br />

11. Remove the 6 throttle flange to carburetor body<br />

attaching screws (Fig. 6B-S2).<br />

12. Remove throttle flange.<br />

13. Remove body flange gasket.<br />

DISASSEMBL Y OF THROTTLE FLANGE<br />

1. Remove idle mixture adjusting screws with<br />

springs. NOTE: Under normal service the carburetor<br />

flange may be cleaned without further disassembly.<br />

If complete disassembly is necessary, perform the<br />

remaining operations.<br />

2. Remove fast idle cam screw, fast idle cam assembly,<br />

lockout arm and lockout arm spring.<br />

3. Remove primary to secondary connector rod<br />

pin springs and washers, then remove rod.<br />

4. Remove primary throttle shaft screw and washer.<br />

S. Remove primary throttle levers and spring as an<br />

assembly.<br />

6. Remove primary throttle shaft spring thrust<br />

washer.<br />

7. Remove secondary throttle shaft screw and<br />

washer.<br />

8. Remove secondary throttle lever, and secondary<br />

throttle return spring.<br />

9. File off staked ends of throttle valve attaching<br />

screws and remove screws and throttle valves from<br />

the four bores.<br />

10. Remove primary and secondary throttle shafts.<br />

11. Remove idle speed screw and spring.<br />

CLEANING AND INSPECTION<br />

OF PARTS<br />

Dirt, gum, water or carbon contamination in the<br />

carburetor or on the exterior moving parts of a carburetor<br />

are often responsible for unsatisfactory performance.<br />

For this reason, efficient carburetion depends<br />

upon careful cleaning and inspection while<br />

servicing.<br />

1. Thoroughly clean carburetor castings and all<br />

metal parts in clean carburetor cleaning solution.<br />

CAUTION: Composition and plastic parts such as<br />

thermostatic coil housing and pump plunger should<br />

not be immersed in cleaner.<br />

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6B-28 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

VACUUM PASSAGE TO<br />

CHOKE VACUUM PISTON<br />

Fig. 6B-53<br />

Passage Identification-Body to Air Horn<br />

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ENGINE FUEL-CARTER FOUR BARREL 68-29<br />

VACUUM PASSAGE TO<br />

VACUMETER PISTON<br />

Fig. 6B-54<br />

Passage Identification-Body to Throttle Flange<br />

2. Blowout all passages (Figs. 6B-53-6B-<strong>55</strong>) in<br />

casting with compressed air and blow off all parts so<br />

they are free of cleaner (be sure to follow instructions<br />

furnished with cleaning solution). CAUTION: Do<br />

not use drills or wire to clean out jets or ports as this<br />

may enlarge the opening and affect carburetor operation.<br />

3. Carefully inspect parts for wear and replace<br />

those which are worn. Check the following specific<br />

points:<br />

a. If choke housing was disassembled in ste~ 13<br />

a, b, and c for complete overhaul, remove Welch plug<br />

in the bottom of the choke piston housing. Plug can<br />

be removed by piercing center with a small pointed<br />

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6B-30 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

Fig. 68-<strong>55</strong><br />

Passage at Manifold Side of Throttle Flange<br />

instrument and prying outward. Care should be exercised<br />

so that damage will not result to the casting<br />

when I:(moving this plug. Before installing new plug,<br />

carbon,,:present in piston cylinder slots should be removed-<br />

and the Welch plug seat should be carefully<br />

cleaned.<br />

b. Remove carbon from bores of throttle flange<br />

with sandpaper; never use emery cloth.<br />

c. Inspect needle or seat for wear; if worn, both<br />

must be replaced.<br />

d. Inspe,ct float pin for excessive wear.<br />

e. Inspect float for dents and excessive wear on<br />

lip. Check for fluid inside float by shaking. Replace<br />

float if any of above are present.<br />

f. Inspect air horn for wear in countershaft hole<br />

(hole worn egg shaped).<br />

g. In'spect .throttle shafts for excessive wear (looseness<br />

or rattle in body flange casting).<br />

h. Inspect idle mixture adjusting screws for burrs.<br />

Replace if burred.<br />

i. In~ect metering rods and jets for bent rods and<br />

signs of wear, and replace if bent rods or wear are<br />

noted. Always replace both metering rod and jet; do<br />

not install new rod in old jet or vice versa.<br />

j. Inspect pump plunger assembly. If leather is not<br />

in good condition, replace plunger.<br />

k. Inspect gasketed surfaces between body and air<br />

horn, and between body and flange. Small nicks or<br />

burrs should be smoothed down to eliminate air or<br />

fuel leakage. Be especially particular when inspecting<br />

choke vacuum passages and the top surface of the<br />

inner wall of the bowl.<br />

4. Check part numbers of jets, metering rods, etc.<br />

(where stamped with <strong>Carter</strong> part number), against<br />

Master Parts Catalog to make. sure correct parts will<br />

be installed.<br />

ASSEMBL Y OF THROTTLE FLANGE<br />

l. Install idle mixture adjusting $crews and springs<br />

finger tight, then back out 1 turn. CAUTION: Do not<br />

tighten idle mixture adjusting screws more than finger<br />

tight.<br />

If throttle flange was fully disassembled, reassemble<br />

as follows:<br />

2. Install primary and secondary throttle shafts.<br />

3. Install primary throttle valves from top or body<br />

side, with trade mark (C in circle) toward idle ports<br />

when viewing flange from manifold side. Use NEW<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-31<br />

Fig. 6B-58<br />

Outer Throttle Lever Installed<br />

Fig. 6B-<strong>56</strong><br />

Proper Assembly of Secondary Throttle Lever<br />

screws. Install secondary throttle valves with trade<br />

mark (C in circle) away from center of carburetor<br />

when viewing flange from manifold side.<br />

4. Install secondary throttle return spring and secondary<br />

throttle lever (Fig. 6B-<strong>56</strong>).<br />

5. Install secondary throttle washer and screw<br />

(Fig. 6B-<strong>56</strong>).<br />

6. Wind spring 1 % turns with tag wire and hook<br />

over secondary throttle lever (Fig. 6B-<strong>56</strong>).<br />

7. Install primary shaft thrust washer and inner<br />

throttle shaft arm (Fig. 6B-<strong>57</strong>).<br />

8. Install outer throttle lever (Fig. 6B-58).<br />

9. Install throttle shaft dog, washer, and screw.<br />

Hook throttle flex spring on outer throttle lever and<br />

throttle shaft dog (Fig. 6B-59).<br />

10. Using a flat washer on each side of the levers,<br />

install connector rod (Fig. 6B-59). Retain with pin<br />

springs.<br />

11. Install fast idle cam assembly, consisting of<br />

secondary lockout lever spring, secondary lockout<br />

lever, lower choke lever, fast idle cam and spring and<br />

attaching screw as follows:<br />

a. Assemble fast idle cam and spring assembly and<br />

lower choke lever and place over attaching screw and<br />

set aside (Fig. 6B-60).<br />

b. Hook secondary lockout lever spring in lockout<br />

lever and place lever against boss with spring hooked<br />

on casting (Fig. 6B-61).<br />

c. Install fast idle cam assembly with screw (assembled<br />

in step a) in position on boss (Fig. 6B-62).<br />

Make sure cam and levers operate freely.<br />

12. Install idle speed screw and spring.<br />

Fig. 68-<strong>57</strong><br />

Inner Throttle Shaft Arm Installed<br />

Fig. 6B-59<br />

Proper Assembly of Primary and Secondary<br />

Throttle Levers<br />

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6B-32 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

FAST IDLE CAM<br />

Fig. 68-60<br />

Fast Idle Cam and lower Choke lever<br />

Fig. 68-62<br />

Fast Idle Cam and Secondary<br />

lockout Assembly<br />

ASSEMBLY OF CARBURETOR BODY<br />

1. Place NEW body to flange gasket on carburetor<br />

body being sure slot in gasket is lined up with vacumeter<br />

passage.<br />

2. Install throttle flange on carburetor body with<br />

6 attaching screws and lock washers (Fig. 6B-52).<br />

3. Install primary metering rod jets. NOTE: The<br />

primary metering rod jets have the large holes and<br />

must be installed in the primary side of the carburetor.<br />

This is the pump cylinder side of the carburet()r<br />

body.<br />

4. Install secondary main jets.<br />

5. Install 2 low speed jets on primary side of body.<br />

NOTE: Low speed jets are mounted at a slight angle.<br />

6. Install steel pump inlet ball check and retainer<br />

(Fig. 6B-51). Press retainer into place with a %6"<br />

six point socket.<br />

7. Install pump passage screw plug and gasket.<br />

8. Install brass pump discharge check needle (Fig.<br />

6B-63). Be sure needle is installed point down.<br />

9. Install pump discharge cluster gasket, cluster<br />

assembly and attaching screw.<br />

10. Install vacumeter spring in vacumeter bore.<br />

NOTE: The vacumeter spring affects both economy<br />

and performance. If vacumeter piston spring appears<br />

to be damaged or distorted, it should be replaced. If<br />

any doubt exists, use a new spring for comparison.<br />

Fig. 68-61<br />

Positioning Secondary lockout lever<br />

Fig. 68-63<br />

Installing Pump Discharge Check Needle<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-33<br />

Fig. 68-65<br />

Float Drop<br />

5. Remove floats and install new air horn gasket.<br />

Fig. 68-64<br />

Float Gauge in Position for Checking Floats<br />

11. Install lower pump spring in pump cylinder.<br />

ASSfMBL Y OF AIR HORN<br />

1. Install strainer screen in primary intake needle<br />

seat. Then install primary needle and seat with new<br />

gasket. IMPORTANT: Float needles and seats are<br />

factory matched and must never be mixed.<br />

2. Install secondary intake needle and seat with<br />

new gasket.<br />

3. Temporarily install both the primary and secondary<br />

float assemblies. NOTE: Float adjustments<br />

must be measured with air horn gasket removed.<br />

4. Three separate float adjustments must be made<br />

-lateral, vertical, and float drop.<br />

a. Lateral Adjustment: Place float gauge ] -545B<br />

under center of float with notched portion of gauge<br />

fitted over edge of casting (Fig. 6B-64). Sides of float<br />

should just clear the vertical uprights of float gauge.<br />

Adjustment should be made by bending arms of<br />

float.<br />

b. Vertical Adjustment: With float gauge in position,<br />

(Fig. 6B-64) floats should just clear the horizontal<br />

portion of gauge. Vertical distance between top<br />

of float (at center) and machined surface of casting<br />

is ~i6" (gauge]-545B) for both primary and secondary<br />

floats. Adjust by bending at center portion of<br />

float arms. Remove gauge.<br />

c. Float Drop Adjustment: With bowl cover held<br />

in upright position and measuring from center of<br />

float, the distance between top of floats and bowl<br />

cover should be ~i6" for both primary and secondary<br />

floats (Fig. 6B-65). Adjust by bending stop tabs on<br />

float brackets.<br />

6. Install vacumeter link and vacumeter piston<br />

with lip on link toward center of air horn.<br />

7. Insert pump plunger shaft through air horn and<br />

retain in position with link and pump arm assembly.<br />

B. Reinstall the primary and secondary float assemblies.<br />

9. Carefully position the air horn assembly on the<br />

carburetor body being sure the vacumeter piston and<br />

pump plunger are aligned so they enter their respective<br />

bores.<br />

10. Install 16 air horn attaching screws. See Fig<br />

6B-49 for proper location of different length screws.<br />

11. Tighten all screws evenly and securely in alternate<br />

order.<br />

12. Install both metering rods as follows: Catch<br />

metering rod spring loop with lower end of rod before<br />

rod is inserted, then twist "eye" of rod onto<br />

vacumeter piston link assembly.<br />

13. Install countershaft return spring on countershaft.<br />

14. Install pump countershaft by sliding shaft<br />

through pump operating arm, spacer bushing and<br />

metering rod arm (Fig. 6B-4B). CAUTION: Be certain<br />

metering rod operating arm is positioned in slot<br />

in vacumeter piston link.<br />

15. Tighten pump arm screw.<br />

16. Using tag wire wind countershaft spring Yz<br />

turn and hook over pump arm.<br />

17. Place washer on lower end of throttle connector<br />

rod, install rod into throttle lever while holding<br />

lever in wide open position. and retain with spring<br />

and retainer.<br />

lB. Install throttle connector rod in pump countershaft<br />

lever and retain with pin spring.<br />

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68-34 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

19. Install choke piston housing and NEW gasket<br />

using three self-tapping screws.<br />

20. Assemble choke piston on link and install choke<br />

shaft and piston assembly through air horn while<br />

guiding piston into cylinder.<br />

21. Place choke valve in position on choke shaft<br />

with the "C" (in circle) on valve visible from the top<br />

of carburetor. Center choke valve and install screws.<br />

Use new screws. IMPORTANT: Make sure that<br />

neither valve nor shaft binds in any position and that<br />

valve drops free by its own weight.<br />

22. Position baffle plate into choke housing with<br />

choke operating lever extending through slot in stationary<br />

baffle and small hole in rotating baffle.<br />

23. Install choke coil housing and new gasket on<br />

piston housing with index mark on plastic housing at<br />

the bottom. Revolve coil housing in direction opposite<br />

to arrow (counterclockwise) until index mark on coil<br />

housing is aligned with index mark on piston housing,<br />

and retain with 3 screws and retainers.<br />

24. Install choke operating lever on shaft and<br />

tighten screw only enough to permit lever to be<br />

moved.<br />

25. Install choke connector rod in choke operating<br />

lever and choke lower lever, and retain lower end of<br />

rod with pin spring.<br />

26. Install strainer plug, gasket, and strainer in<br />

primary side.<br />

27. Drop secondary strainer into place around<br />

stand pipe. Carefully press down into bore around<br />

standpipe. Install strainer plug and gasket.<br />

Fig. 68-66<br />

Accelerating Pump Arm Adjustment<br />

rod at lower angle (use tool J-5496) until flat on top<br />

of pump arm is parallel with straight edge while<br />

throttle valves are seated (Fig. 6B-66).<br />

METERING ROD ADJUSTMENT<br />

1. Back out idle speed screw and fast idle speed<br />

screw until throttle valves seat.<br />

2. Press down on vacumeter piston link until metering<br />

rods bottom in carburetor body (Fig. 6B-67).<br />

3. Holding rods in this downward position and with<br />

throttle valves seated, revolve metering rod arm until<br />

finger on arm contacts lip of vacumeter link. Hold<br />

in place and carefully tighten clamp screw (Fig.<br />

6B-67).<br />

ADJUSTMENTS<br />

The float adjustments have been described and<br />

made during assembly of the air horn. The remaining<br />

adjustments should be made in the following sequence:<br />

1. Pump Adjustment<br />

2. Metering Rod Adjustment<br />

3. Fast Idle Cam Clearance Adjustment<br />

4. Unloader Adjustment<br />

5. Secondary Throttle Lever Adjustment<br />

6. Secondary Throttle Lockout Adjustment<br />

PUMP ADJUSTMENT<br />

1. Back out idle speed screw and fast idle speed<br />

screw until throttle valves seat in bores of carburetor.<br />

2. Hold straight edge across top of dust cover boss<br />

at pump arm (Fig. 6B-66). Bend throttle connector<br />

Fig. 68-67<br />

Metering Rod Arm Adjustment<br />

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ENGINE FUEL-CARTER FOUR BARREL 6B-35<br />

Fig. 68-68<br />

Fast Idle Cam Clearance Adjustment<br />

Fig. 68-69<br />

Unloader Adjustment<br />

4. Lubricate countershaft by dropping engine oil<br />

in 2 oil holes and install dust cover.<br />

FAST IDLE CAM CLEARANCE ADJUSTMENT<br />

1. Make sure choke lever clamp screw is still loose.<br />

2. Hold choke valve closed.<br />

3. Place .020" wire gauge (J-1388) on boss, rotate<br />

choke lever on shaft until tang on fast idle cam contacts<br />

wire gauge and all slack in linkage is removed<br />

(Fig. 6B-68)~ While holding in this position, tighten<br />

choke lever clamp screw.<br />

UNLOADER ADJUSTMENT<br />

1. Hold throttle lever wide open.<br />

2. There should be %" (gauge J -818-5) between<br />

top edge of choke valve and inner wall of air horn<br />

(Fig. 6B-69). If necessary, adjust by bending unloader<br />

projection on throttle lever.<br />

SECONDARY THROTTLE LEVER ADJUSTMENT<br />

1. Open choke valve to unlock secondary throttle<br />

valves.<br />

2. Open primary throttle lever to wide open position.<br />

3. Secondary throttle valves should reach wide open<br />

position at the same time as primary valves. If necessary,<br />

bend throttle operating rod at upper angle<br />

(Fig. 6B-70) (use bending tool T-I09-2l3).<br />

Fig. 68-70<br />

Primary and Secondary Throttle Levers<br />

4. Check to see that there is .017" to .022" clearance<br />

between primary and secondary throttle positive<br />

closing shoes (Fig. 6B-70).<br />

LOCKOUT ADJUSTMENT<br />

1. Hold choke valve wide open.<br />

2. Hold throttle lever closed.<br />

3. Allow choke valve to close slowly. Lockout step<br />

on secondary lockout lever should freely engage tang<br />

on secondary throttle lever (Fig. 6B-71). If adjustment<br />

is necessary, bend tang (Fig. 6B-7l).<br />

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6B-36 19<strong>55</strong> PONTIAC SHOP MANUAL<br />

TEST BEFORE INSTALLATION<br />

ON ENGINE<br />

It is good shop practice to fill the carburetor bowl<br />

before installing the carburetor. This reduces the<br />

strain on the starting motor and battery and reduces<br />

the possibility of backfiring while attempting to start<br />

the engine. A fuel pump clamped on the bench, a<br />

small supply of fuel and the necessary fittings enable<br />

the carburetor to be filled and the operation of the<br />

float and intake needle and seat to be checked. Operate<br />

the throttle several times and check the discharge<br />

from the pump jets.<br />

Before installing the carburetor, hold choke valve<br />

open and turn the idle speed screw until it just contacts<br />

the throttle lever, then % of a turn more to open<br />

the throttle valves enough to keep the engine running<br />

until the idle mixture and final RPM adjustment<br />

can be made.<br />

TROUBLE DIAGNOSIS AND TESTING<br />

Excessive leanness during cold engine operation<br />

may indicate that the secondary throttle valves are<br />

partially open. Check the secondary lockout and<br />

check for too rapid choke opening.<br />

Fig. 68-71<br />

Lockout Adjustment<br />

In all other respects 4 barrel trouble diagnosis is<br />

the same as on the 2 barrel carburetor. See page<br />

6B-18 for 2 barrel trouble diagnosis.<br />

CARTER CARBURETOR <strong>WCFB</strong>-SPECIFICATIONS<br />

ADJUSTMENT SPECIFICATIONS<br />

Float Adjustment-Vertical distance between center of float and surface of air<br />

horn '%6" (gauge J-5458) for both primary and secondary.<br />

Float Drop-Casting in operating position distance between center of floats and<br />

air horn is %6" (no gauge necessary; use an ordinary scale).<br />

Fast Idle-Cam to machined boss clearance minimum of .020" (gauge J-1388).<br />

Un loader-Distance between upper edges of choke valve and wall of air horn<br />

Ys" (gauge J-818-5).<br />

Clearance Between Positive Closing Shoes-is .017" to .022" with both valves<br />

seated (hold choke valve open to revolve fast idle cam and be sure idle speed<br />

screw is backed out so valves seat in bore).<br />

Fast Idle Speed<br />

Hot Idle Speed<br />

1900 RPM<br />

390-410 HM, 450-470 SM<br />

Choke-<strong>Carter</strong> Climatic (R) Control-Butterfly Type, Set on Index. Offset<br />

choke valve on primary side only.<br />

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ENGINE FUEL-CARTER FOUR BARREL<br />

6B-37<br />

GENERAL SPECifiCATIONS<br />

Flange Size<br />

Primary Venturi (I.D.)<br />

Main Venturi, Primary (I.D.)<br />

Main Venturi, Secondary (I.D.)<br />

Float Level<br />

Vents<br />

Outside<br />

Inside<br />

Gasoline Intake (In Needle Seat)<br />

1:%" (Four Bore-4 Bolt Type)<br />

Iljg2"<br />

1%6"<br />

I" HM, 1%6" SM<br />

See Adjustments<br />

Five in Bowl Cover<br />

Two in Dust Cover<br />

Three on Primary Side<br />

Two on Secondary Side<br />

.......... No. 38 Drill (.1015")<br />

Low Speed Jet Tube (Primary Side Only)<br />

Jet (DO NOT REMOVE) .. No. 68 Drill (.031") HM, No. 67 Drill (.032") SM<br />

By-Pass (In Body) ......... .<br />

Economizer (In Screw Plug)<br />

Idle Bleed (In Body)<br />

Idle Port (Primary-Upper)<br />

(Secondary)<br />

No. 53 Drill (.0595")<br />

.0492"<br />

..... No. 52 Drill (.0635")<br />

Slot Length .195", Width .030"<br />

None<br />

Opening Above Throttle Valve When<br />

Valve Is Tightly Closed (Primary) .139" to .145"<br />

(Secondary)<br />

None<br />

Idle Port (lower for the idle screw-Primary) No. 53 Drill (.0595")<br />

(Secondary) . . . . . . . . . . ......... None<br />

Idle Adjustment Screw Setting<br />

Main Nozzle (DO NOT REMOVE)<br />

Anti-Percolating Jet (Off Nozzle Well)<br />

Metering Rod (Primary)<br />

Economy Step ......... .<br />

Middle Step Tapers To<br />

Power Step<br />

Metering Rod (Secondary)<br />

Metering Rod jet<br />

Primary (for metering rod)<br />

Secondary (no metering rod)<br />

Metering Rod Setting<br />

Accelerating Pump<br />

Discharge jet (Primary)<br />

(Secondary)<br />

Intake Ball Check Seat<br />

Discharge Needle Seat<br />

Pump Adjustment ...<br />

0/4 to 10/4 turns open<br />

. Permanently Installed<br />

.. No. 60 Drill (.040")<br />

.074" HM, .072" SM<br />

.067" HM, .069" SM<br />

.059" All<br />

.......... None<br />

.0935"<br />

.0492" HM, .0512" SM<br />

.... See Adjustments<br />

..... No. 72 Drill (.025")<br />

None<br />

.115" to .120"<br />

.070"<br />

See Adjustment<br />

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6B-38<br />

19<strong>55</strong> PONTIAC SHOP MANUAL<br />

Choke Heat Suction Hole Restriction<br />

In Piston Housing<br />

Vacuum Spark Port<br />

Diameter ......... .<br />

Distance from throttle valve with valve tightly closed<br />

No. 45 Drill (.082")<br />

.062" to .064"<br />

.029" to .039"<br />

(To Top of Port)<br />

I<br />

J-5458<br />

t<br />

CARTER 4-BARREL SPECIAL TOOLS<br />

J-1388<br />

J- 818-5<br />

J-1388<br />

J-5458<br />

J-5496<br />

J-5923<br />

Choke Un loader Gauge<br />

. Fast Idle Cam Clearance Gauge<br />

Float level Gauge<br />

. Bending Tool<br />

Holding Stand<br />

J-5923<br />

J-5496<br />

J-818-5<br />

SER VICE CRAFTSMAN NEWS REFERENCE<br />

News<br />

Year<br />

News<br />

No.<br />

Page<br />

No.<br />

Subject<br />

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