19.05.2013 Views

View Document Here - Hanford Site

View Document Here - Hanford Site

View Document Here - Hanford Site

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

AR TARGET SHEET<br />

The following document was too large to scan as one unit,<br />

therefore, it has been broken down into sections.<br />

EDMC#: 0060246<br />

SECTION: 2 OF 2<br />

DOCUMENT #: 03-WMD-0244<br />

TITLE: Transmittal of Final FS for Canyon<br />

Disposition Initiative 221-U<br />

Facility DOE/RL-2001-11, Rev 1<br />

Draft B and Proposed Plan<br />

DOE/RL-2001-29, Rev 0 Draft D


^<br />

^<br />

r`•<br />

Proposed Plan for the<br />

Canyon Disposition<br />

Initiative (221-U Facility)<br />

United States<br />

Department of Energy<br />

For Externai Review<br />

DOE/RL-2001-29<br />

Draft D<br />

Redline/Strikeout


(^N<br />

r^<br />

r<br />

Proposed Plan for the<br />

Canyon Disposition Initiative<br />

(221-U Facility)<br />

June 2003<br />

United States Department of Energy<br />

^• t P.O. Box 650. RkMand, Washington 99352<br />

For External Review<br />

DoEJRL-2001-29<br />

Draft D<br />

RedlinelStrikeout


f0'*,%<br />

(0^1<br />

^<br />

21<br />

3<br />

4<br />

7<br />

0<br />

9<br />

10<br />

11<br />

12<br />

13<br />

I<br />

IS<br />

16<br />

17<br />

18<br />

19<br />

2<br />

21<br />

2<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

3d<br />

31<br />

32<br />

33<br />

34<br />

35<br />

31 3<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

45<br />

DOEiRL-2001-29<br />

Draft RD Redline/Strikeout<br />

PROPOSED PLAN FOR THE CANYON DISPOSITION INITIATIVE (221-U FACILITY)<br />

INTERIM REMEDIAL ACTION<br />

EPA, ECOLOGY, AND DOE ANNOUNCE<br />

PROPOSED PLAN<br />

This Proposed PLnI identifies the preferred<br />

alternative for action at the 221-U<br />

Process Canyon Building (221-U Facility) located in<br />

the 200 West Area of the <strong>Hanford</strong> <strong>Site</strong>. In addition.<br />

the plan Includes summaries of other alternatives<br />

analyzed. fiistorically, the 221-U Facility was used to<br />

recover uranium and to decontaminate and reclaim<br />

radiologically contaminated equipment. Because of<br />

these activities. hazardous substances remain within<br />

the 221-U Facility that present a potential threat to<br />

human health and the environment. The preferred<br />

alternative for rernediation of these hazardous<br />

substances is to partially demolish the structure and<br />

dispose in place the resulting debris and e-limited<br />

he^uve<br />

inside and adjacentto<br />

the remaining structure tmdcr an environmental cap.<br />

This Proposed Plan is issued by the U.S.<br />

Environmental Protection Agency (EPA), the<br />

Washington State Department of Ecology (Ecology),<br />

and the U.S. Department of Energy (DOE). These<br />

three agencies are referred to as the Tri-Panies. The<br />

EPA and Ecology are- the joint lead regulatory<br />

agencies for the 221-U Facility. The role of the lead<br />

regulatory agencies Is to oversee the activities at a<br />

remedial action site to ensure that all applicable<br />

requirements are met. The DOE is responsible for<br />

performing the selected remedial action.<br />

The Harrford Federal Facility Agreement and Consent<br />

Order, known as the Tri-Party Agreement, governs<br />

cleanup of the <strong>Hanford</strong> <strong>Site</strong>. The Tri-Party Agreement<br />

identifies the 221-U Facility as a remediation site to be<br />

evaluated under Section 120 of the Comprehenrive<br />

Environmental Response. Compensation, and llabiltry<br />

Act of 1980 (CERCLA). This evaluation was<br />

completed in the Final Feasibility Srudy for the<br />

Canyon Di.rposirion Initiative (221-U Facility)<br />

(DOIJRI.2001-I1. Rev. 1) ( final feasibility study).<br />

t TaMial Was Ia bold are defisdd in We dos+ty at the end of<br />

dna doeument.<br />

s The tenn'72t-U Fututy" Inctudes arc 22t-U BulWing.lhe 27t-U<br />

Support Snvim DuiMling. and the 276-U Solvent Flandbng Fadaty.<br />

<strong>Hanford</strong> <strong>Site</strong>, Rkhland, Washington<br />

46<br />

47<br />

48<br />

49<br />

50<br />

51<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

58<br />

59<br />

60<br />

61<br />

This Proposed Plan presents a summary of the key<br />

results of this evaluation and proposes a preferred<br />

alternative for remediation of the 22t-U Facility based<br />

on the evaluation.<br />

MARK YOUR CALENDAR<br />

This Proposed Plan Is being Issued by the Tri-Panies,<br />

and you are encouraged to comment during the public<br />

comment period on the preferred altermtive for the<br />

221-U Fadlity interitwtemedial action and other<br />

altematives described in this Proposed Plan. Based on<br />

new information or public eomments, the Tri-Parties<br />

may modify the preferred alternadve presented in this<br />

Proposed Plan.<br />

A 30-day public eommem period for this Proposed Plan<br />

will be from sx to xx. A public meeting on this<br />

Proposed Plan is geheduled to be held on ai in ax.<br />

To request a public meeting in your area or to send<br />

written comments, eontact:<br />

Craig Cameron<br />

U.S. Environmental Protection Agency<br />

712 Swill Boulevard, Suite 5<br />

Riehland,Washington 99357<br />

Or<br />

Matt Mills<br />

W asbington State Department of Ecology<br />

1315 West Founh<br />

Kennewick,Washington 99336-6018<br />

Comments may also be nmde via e-mail to<br />

finterxn,Creig@F.pA.r+nv-or camemn.eraiZlaena.er,v<br />

or mm4W6lQs .wa.rov , or by ealling the <strong>Hanford</strong><br />

Cleanup Toll-Frze Line in 14O1L321-2008.<br />

The Canyon Disposition Initiative (CDI) is the result<br />

of a 1996 Agreement in Principle among the<br />

Tri-Parties to define the path forward for determining<br />

the final disposition of the five major canyon<br />

buildings in the 200 Areas of the <strong>Hanford</strong> <strong>Site</strong>. The<br />

purpose of the CDI is to investigate the potential for<br />

using the canyon buildings as disposal sites (or<br />

<strong>Hanford</strong> <strong>Site</strong> remediation waste. rather than<br />

demolishing the structures and transferring the<br />

resulting waste to another disposal facility.


i^<br />

f<br />

1<br />

2<br />

3<br />

S<br />

6<br />

7<br />

8<br />

9<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

IB<br />

19<br />

20<br />

2I<br />

2<br />

.2<br />

25<br />

26<br />

21 2<br />

2<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

°9<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

45<br />

46<br />

The 22I-U Facility is the fint canyon building to be<br />

addressed under the CDI. The dispositioning process<br />

for the 221-U Facility is considered to be a pilot<br />

project for the remaining four canyon buildings.<br />

However, because of varying amounts, types, and<br />

locations of radiological contamination within the five<br />

eanyon, buildings, the complexity and costs for<br />

impkmentation could vary significantly for each<br />

building. Therefore, remedial alternatives and the<br />

interint-seiected remedy for the 221-U Facility may not<br />

be the same as those to be determined for the other<br />

canyon buildings.<br />

The Phase I Feasibility Study for the Canyon<br />

Dirposition Initiative (221-U Facility) (DOFlR697-11,<br />

Rev. 1) was completed to assess and scrcen an initial,<br />

wide range of alternatives for remediation of the<br />

221-U Facility. The Phase I study concluded with a<br />

set of potential alternatives that were feasible for<br />

221-U Facility remediation. These alternatives were<br />

then analyzed in detail In the Final Feasibility Snrdv<br />

for the Canyon Dimositlan Initiative (221-U FacJfitv).<br />

DOFIRL.2001-11. Rev. 1. {uwi^easibiiily Nudy.<br />

The interim-remedial action alternatives summarized<br />

in this Proposed Plan Include complete removal of the<br />

structure and its associated contamination and three<br />

containment alternatives that would leave existing<br />

contamination in place and, for two of the alternatives.<br />

would reuse varying portions of the facility's interna)<br />

and external area for the disposal of other <strong>Hanford</strong><br />

<strong>Site</strong> remediation waste. Details on each of the<br />

alternatives for 221-U Facility runediation can be<br />

found in the final feasibility study and in other<br />

documents contained in the Administrative Record<br />

for the 200 West Area. The public Is encouraged to<br />

review the final feasibility study to gain a better<br />

understanding of the 221-U Facility and the<br />

environmental issues presented.<br />

After reviewing all public comments, the Tri-Panies<br />

may select the preferred alternative or another<br />

alternative or combination of alternatives presented in<br />

this Proposed Plan. Written comments on this<br />

Proposed Plan should be submitted by xx (see box on<br />

page 1). Responses to comments will be presented in a<br />

responsiveness summary that will be part of the 221-U<br />

Facility Record of Decision (ROD).<br />

47 SITE<br />

48 The llanford <strong>Site</strong><br />

DOFJRL-2001-29<br />

Draft RD RedlinelStrikeout<br />

52 the primary mission of the <strong>Hanford</strong> <strong>Site</strong> was the<br />

53 production of nuclear materials for national defense.<br />

54 In July 1989, the <strong>Hanford</strong> <strong>Site</strong> was placed on the<br />

55 National Priorl0es Ust (NPL) pursuant to CERCLA.<br />

56 The <strong>Hanford</strong> <strong>Site</strong> currently Includes three NPL sites<br />

57 consisting of the 100, 200, and 300 Areas?<br />

58 The <strong>Hanford</strong> <strong>Site</strong> lies within a semi-arid climate<br />

59 (average annual precipitation of 16 cm 16.3 in.)) with<br />

60 high evapotrampiration rates and periodic high winds.<br />

61 200 West Area<br />

62 The 200 West Area is a DOE-controlled area of<br />

63 approximately 8.3 kms (32 mi3) near the middle of the<br />

64 fianford <strong>Site</strong> (Figure 1). The 200 West Area Is about<br />

65 8 iun (5 mi) from the Columbia River and 11 kin<br />

66 (6.8 mi) from the nearest <strong>Hanford</strong> <strong>Site</strong> boundary. The<br />

67 200 West Area contains waste management facilities<br />

68 and'uradiated-fuel reprocessing facilities. Because the<br />

69 200 West Area is located on an elevated, flat area,<br />

70 often referrcd to as the 200 Area P)atwu, the<br />

71 underlying vadose zone is relatively thick, ranging<br />

72 from less than 50 in (165 fl) to more than 100 in<br />

73 (328 f) to groundwater.<br />

74 The 221-U Faci6ty<br />

75 The 221-U Facility (Figures I and 2) Is located in the<br />

76 200 West Area of the <strong>Hanford</strong> <strong>Site</strong>. The 221-U<br />

77 Facility was one of three nearly identical <strong>Hanford</strong> <strong>Site</strong><br />

78 chemical separations plants constructed from 1944<br />

79 through 1945 to support World War It plutonium<br />

80 production. The 221-U Facility was built to extract<br />

81 plutonium from fuel rods irradiated in the <strong>Hanford</strong> <strong>Site</strong><br />

82 production reactors. However, the 221-U Facility was<br />

83 never used for this purpose because eariier serarraeted<br />

84 canyon buildings construmet the <strong>Hanford</strong><br />

85 <strong>Site</strong>'s production goals. The 221-U Facility instead<br />

86 was used to train B and T Plant operators until 1952.<br />

97 At that time, it was converted into it uranium recovery<br />

98 process for waste from other canyon facilities. A cross<br />

89 section of the 221-U Facility Is shown In Figure 3.<br />

90 SITECHARACTERISTICS<br />

91 The depth to groundwater new the 221-U Facility<br />

92 measures approximately 79 in (260 ft) and the flow Is<br />

93 to the south-southeast. The surface or the water table<br />

94 beneath the 200 West Area is currently declining at a<br />

95 rate of iess than 0.5 m/yr (1.6 fNyr). Groundwater in<br />

49 The <strong>Hanford</strong> <strong>Site</strong> (Figure 1) is a 1.517-kms (586-mis) 'Mw 40D ad 600AreasaR odw Hanr«d <strong>Site</strong> uw wt.ene not<br />

50 federal facility located in southeastern Washington<br />

Idemi6ed.seeparemNPLsius. ^nrwasufius.i^hnunc^as<br />

we ahnared wder oat or aie oUrcr NPL sites. The 11001Vea ws<br />

51 State along the Columbia River. From 1943 to 1990, ^edtromu,eNPt,tn 19v6,


(^N<br />

^<br />

DOF/R1^2001 •29<br />

^ Draft D Redline/Strikenu rti<br />

! FIgure 1. Ilanford <strong>Site</strong> I.oeation Map.<br />

2<br />

400<br />

West Area<br />

ImA,...<br />

771dIF.epNy<br />

aeswr^l"""j _<br />

}<br />

0<br />

^w<br />

rnr<br />

,• . :`<br />

• ^ , ? ^^. 200<br />

East Aeea<br />

• a s •<br />

+01<br />

• h^M^wMn<br />

t<br />

'<br />

_ ^ • ^M ^, ^_^^'<br />

^.-. I ^I• `^ _<br />

^_ . ^JYNI ,•" .ftw114N<br />

._^, .^.<br />

"Mu 02$43<br />

3<br />

w<br />

ae^<br />

^,..<br />

a<br />

MWW,M


(^N<br />

(0-^,<br />

(^N<br />

1<br />

2<br />

3<br />

r• • .`•<br />

7<br />

• - ; `-4)<br />

.^ . .,<br />

DOFJRL-2001-29<br />

Draft D Red(inelStrikeout II<br />

Figure 2. 221-U Facility (Aerial Vkw).<br />

^``,p^^ _<br />

"^^^^^^:^^ • ^*<br />

•'^•^ •,-L ., ,<br />

.:_^^^^ • -^i^, t<br />

.•<br />

`•',^ ^-. ^` ,<br />

.. ^. ^ ^;^ :^^ •^<br />

..S,..r.'^<br />

• • ^^., , ^ ,^,,; ,<br />

.^/<br />

4`, . . ^<br />

.•.. ;r, ._,.ll, ,<br />

k..:<br />

.^ ;'^ ^•3v<br />

/^ . .' ;^ ^^ .<br />

.• .<br />

A ^^ •<br />

-<br />

j••<br />

/ ♦<br />

I. --- •. ^•i^ • _ ^<br />

-- ^-,<br />

. l^r,, •^ , a<br />

4<br />

,• . ^' .<br />

. I<br />

''n ' •^•1 fl<br />

^ `'•^^ :<br />

^^ ...^^<br />

?^'• .. lrv<br />

' •Sv ' r"<br />

•'.^^^ •- .^,, ^ {}I}; yi<br />

• ♦ d - ^^'<br />

t•<br />

t<br />

, .. ^ t .:<br />

•• ~.T ^ V. -•^^ ;^^ ^• 41<br />

^'.\.. `. . . s ,e• Z.` _.. ^'- ^^<br />

4<br />

^J^^^• ^<br />

\,^y -r' • ^ ^^1.<br />

!


(^N<br />

(<br />

1 '<br />

air..s rr<br />

>,wMAM<br />

DOEIRf.2001-29<br />

Draft D RedlinelStfikenut B<br />

Figure 3. Cross Section of the 221-U Facility.<br />

3 the 200 Areas is currently contaminated and is not 27<br />

4 withdrawn for beneficial uses. The f/an/'osC 28<br />

5 Land-Use Plan Environmental lmpact 29<br />

6 Statement (FICP EIS) and associated ROD, issued in 30<br />

1999. and The Future for flanford Usrr and Qeanup, 31<br />

the Final Report of the Nanfond Future site Uses 32<br />

Wo&ng Group (Docember 1992) have Identified the area 33<br />

10 encompasud by the 221-U Facility on an indusrtial land 34<br />

11 use area. In the HCP EIS, this area Is designated 35<br />

12 'tindustrialsxelusive" and is defined as "land areas 36<br />

13 suitable and desitable for aestment, stotage, and disposal 37<br />

5 of harardous. dangerars. rrdioactive, nonradieactive 338 9<br />

wattes, and related seaivities."<br />

40<br />

16<br />

17<br />

1&<br />

19^<br />

2d<br />

21<br />

2^<br />

2<br />

2<br />

2<br />

The 221-U Facility and surrounding areas have been<br />

disturbed by Industrial activities and have little<br />

vegetative cover. Public access to the 221-U Facility<br />

is prohibited at the present time.<br />

42<br />

43<br />

Potential contaminants that must be eansidered in the 44<br />

alternative evalua6on of On 221-U Facility include 45<br />

substances currently present within the canyon building 46<br />

and those associated with wastes to be received under the 47<br />

eontainmem alterwtives. The predominant<br />

eontandnrnls of concern are radionuclides.<br />

48<br />

49<br />

Radionuclides etctcntiy within the 22 1-U Facility that ate 50<br />

aow<br />

.al.s46waas.<br />

psfs1aaonp<br />

asry.wwe<br />

U.sasm<br />

pattaq<br />

tManawstea-PYq<br />

w+.^^ •<br />

considered to be of eoncern are americium-441; eesium-<br />

137; cobalt-60; jiptunium-237;_ plutonium-2391240;<br />

atrontium-90; and isotopes of europium, thorium, and<br />

manium. Cternical contaminants of concern currently<br />

within the facility are amimonv. araenic, )Z,itislhL<br />

cadmium, chromimn, k.ad, tnactvy, pbdulates, and<br />

polychlorinated biphenyls. seleniVM. silver. and y^:tnium .<br />

Based on analyses of materials disposed at the<br />

Environmental Restoration Disposal Facility (ERDF), the<br />

following radionuclides and nonndionuctides would also<br />

be contaminants of concern for alternatives that would<br />

usc the 221-U Facility as a disposal facility: carbon-14,<br />

technetiunt-99, ttidutn, antimenyberylliutn, petroleum<br />

hydrocarbons, and polyaromatic hydrocarbons.<br />

41 SCOPE AND ROLE OF ACTION<br />

This Proposed Plan presents the interirn•-remedial<br />

action for contaminated atructures, soil, and debris at<br />

the 221-U Facility. The scope of the i+werini-remedial<br />

action includes only the 221-U Facility (which<br />

includes the 271-U Support Services Building and the<br />

276-U Solvent Handling Facility). -ldjaeent-streetutes<br />

UO W<br />

thai. PMs+ea t-+n<br />


^<br />

(^N<br />

t^<br />

the steHitFths+amedielaetion.<br />

11 The role of the proposed imerim rcmedial action Is to<br />

18 reduce potenGal future threats to human hn)th and the<br />

19 environmem associated with hazardous substances in the<br />

20 facility and the underlying soils. Existing contaminated<br />

21 grourdwater underlying the 221-U Facility is being<br />

22 addressed under a separate CERt'i.A action associated<br />

23 with the 200-UP-1 Operable Unit. Cleanup levels<br />

24 Identified as a result of this Proposed Plan will be<br />

25 protective of grotadwater and the Columbia River.<br />

DOE!RG2001-29<br />

Draft D RedlinelS trikeout i3<br />

74<br />

75<br />

76<br />

26 SUMMARY OF S1TE RISK<br />

77<br />

78<br />

27<br />

2<br />

The Tri-Parties believe that the preferred altereative, or<br />

one of the other active measures presented in this<br />

79<br />

80<br />

2<br />

30<br />

Proposed Plan, is necessary to protect human health or<br />

welfare and the environment from actual or threatened<br />

81<br />

82<br />

31 releases of hazardous substances into the environment. 83<br />

32<br />

33<br />

34<br />

Such a release, or threat of release, may present an<br />

imminent and substantial endangerment to public<br />

health, welfare, or the environment.<br />

84<br />

85<br />

86<br />

87<br />

35 Human Health Risk<br />

88<br />

89<br />

36 In the Superfund ptocess, potential risks to human 90<br />

37 health and the environment are evaluated to determine 91<br />

3<br />

3<br />

4<br />

If signi8cant risks exist due to site contaminants.<br />

Excess cancer risks are expressed exponentially as<br />

1 x 10'4, 1 x IT. and I x 10+ (i.e., one in ten<br />

92<br />

93<br />

94<br />

41 thousand, one in one hundred thousand, one in a<br />

42<br />

43<br />

million, respectively). This means that for a I x 10'<br />

risk. If 10,000 people were exposed to a contaminant<br />

95<br />

96<br />

44<br />

45<br />

40<br />

of concern for some period of time, one additional<br />

person may be diagnosed with cancer In his/her<br />

lifetime. Remedial actions generally are not required<br />

97<br />

98<br />

99<br />

47A<br />

at risk levels between 1 x 10' and ) x IOs unless there 100<br />

are other considerations such as adverse environmental 101<br />

50<br />

51<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

58<br />

59<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

impacts, the potential for future migration, ori02<br />

uncertainty regarding future land use.<br />

103<br />

Contamination existing at the 221-U Facility poses the<br />

potential for increased human health risk to future site<br />

users. The level of potential health risk posed by<br />

contaminants currently present at the facility differs<br />

depending on the future site use. Two reasonable<br />

maximum exposure scenarios were evaluated for<br />

the221-U Facility: an industrial scenario and an<br />

Inadvertent intruder scenario. In both scenarios, future<br />

users could be exposed to contaminants in the facility<br />

through external exposure to radiation and ingestion or<br />

inhalation of particulate released from the facility.<br />

Air, biota. and groundwater would be secondary media<br />

of concern because the likelihood of these media<br />

becoming contaminated Is less andlor the magnitude of<br />

their potential comamination Is small.<br />

In general, the assessment of risk is based on a limited<br />

data aet. Uncertainties exist with both the contaminants<br />

Identified for the 221-U Facility and the concentrations<br />

of the contaminantss. The results of sampling of existing<br />

areas of contamination may not be representative of<br />

specific conditions throughout the facility. '1Uerefore,<br />

the evaluations of risks that are presented could be<br />

either underestimated or overestimated.<br />

Industrial Scenario. Based on risk assessment results<br />

for contaminants and concentrations evaluated in the<br />

final feasibility study, the contaminants at the 221-U<br />

Facility providing the highest contribution to potential<br />

increased human health risks include various<br />

radionuclides ( americium-241, eesium-137, cobalt-60,<br />

europium-154, nemunium -^37. plutonium-2391240,<br />

and-atronlium-90 . and utanium iconmesl and heavy<br />

metals ( lead, mercury, and uranium). The total<br />

Incremental cancer risk (ICR) of the radionuclides at<br />

eoncentrations measured at the 221-U Facility is<br />

greater than 10.<br />

Concentrations and risk ranges are presented In Table 1.<br />

Environmental media and waste material contaminated<br />

by these constituents inciude concrete, metallic waste,<br />

eontaincriud materials, soil, and miscellaneous debris<br />

currently contained within the structure of the 221-U<br />

Facility. iGN!e-f " : 1<br />

iwteJ--l^autl -iat<br />

pi sed sheps.<br />

Inadvertent Intruder Scenario. The inadvertent<br />

intruder scenario assumes that unacceptable hazards to<br />

an intruder could occur from exposure to contents of<br />

the 221-U Facility after the loss of Institutional<br />

controls ( e.g.. access restrictions). In this scenario.<br />

institutional control Is conservatively assumed to be<br />

lost aqrr-100 years after cbsure of dispocal faciliti^w<br />

containina radinactivc waac . Consistent with U.S.<br />

Nuclear Regulatory Commission regulations. the


^<br />

^<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

DOE1R1.-2001-29<br />

Draft l) Rcdlinc/StrikeowE<br />

prcmise for the Inadvertent intmder scenario was to<br />

ensure that the dose from a single acute exposure<br />

would not exceed 500 nuem. The 221-U Facility<br />

8<br />

9<br />

dose to an inadvertcnt inlruder in the presence of these<br />

types of contaminants is predicted to be above<br />

contains various levels of ndiologically contaminated<br />

equipment. fission products, contaminated building<br />

materials, and/or miscellaneous debris from the fuels<br />

10<br />

11<br />

12<br />

500 mrem for a single acute exposure for at least 500<br />

years.<br />

manufacturing process. The potential radiological<br />

Table 1. Representative Risks of 221-U Facility Contaminants.<br />

Contaminant<br />

Represenfatlvt-95S LiCL of<br />

'<br />

Human i:lealsh Risk b<br />

Nonndionuclides<br />

Contaminant Concenlrations (Industrial Scenarlo)<br />

Antimon 2.96+1-0.14 me/ke )J1=0.07+1-0.02<br />

Arie ni 50.3a/-23.3mJke NI=2+/-1:1CR-7.6xI7`+/.9.Sx10't<br />

jl&pRID<br />

Cadmium<br />

397 19 f1 ID:t.6g<br />

3.54+/.0.13 M:U<br />

111= 0.07 +/- 0.01<br />

III=0.33+/.001:1CRs1.7x 104 4-3.5 x 10's<br />

W' i<br />

l ead<br />

Mercury<br />

Sclcniurn<br />

SiLE<br />

Uranium<br />

2.100+/-349 ^/LS<br />

1.140+/-12S 3tSLp mc/ka<br />

1.190+/- 1173ri20 mclka<br />

0.2''_S+/.0.o5.y mg/Rg<br />

4 + mvJkg<br />

JjW_±L-J,4Q mgAcg<br />

HI=0A18+1-0.003<br />

Not Applicable; PRO = 353 mg/kg<br />

HI =50±/-S ;2^<br />

HI=O.oOrxt+/-o.0lx/i<br />

}u = 0.062 +/. 0.ais<br />

1. 4+/-<br />

HO=87+1-12<br />

TotallCRs2.Sx10++/-0.7x 04<br />

Radionuclides<br />

Americium-241<br />

Cesium-137<br />

6.4 x 10's+1- 3.1 x IO^S.32C,+7 pCi/g<br />

^ d^+ - 0.4 x pCVg<br />

ICR => 10'i+I•^<br />

ICR => 10' +/-<br />

Cobalt^fi 9.4 x 10' +/. 1.4 x l0'^ 437,000 pCi/g ICR s> 10' = +/- 0'-<br />

Europium-154 3.3 x 10''+/- 0.9 x 10' a3,6C-r6<br />

pCi/g ICR => 10' a +l- > 0'-<br />

Ncntunium-237 7.1 vi1 Q"+ l.4.6 x 10~ pCVg ICR => 10'=+/-> 10'-<br />

Plutonium-238 s a x I0'-+/- 0.9 x 10•'Z,qgg pCi/g It'R s 3.1- OeS x 10's3.3-a-iA'a<br />

Plutonium-239 J.4 x 10' +l-0.^3^3,;85+5 pCi/g ICR=> 1D+l-^jQ-<br />

Plutonium-240 3.3x 10"+/-0.6x_t0'!d,H3E+3 pCi/g ICR=>10+.><br />

Strontium-90<br />

Thorium-230<br />

2.3 +^ x lb ^iA3T+9<br />

pCi/g<br />

].1x 10'+l- 0.2 x 10't pCi/g<br />

ICR=> 10'<br />

LCM = 4<br />

+a><br />

0+- •<br />

Uranium-234 6. t x 10° 2^ +/- 2 x 10'I>i(rAOD pCJg ICR = - 6.I-a-iA's<br />

Uranium435 -':i,2G0 3 ^Vg ICR = 1.9 x 10' +/-1.1 x 10 s;a.{ a-i8^<br />

Uranium-238 4.0 x 10` +/- 1.1 x 10' 8B ^'Jg ICR= ItY^+/-O.R 2.8 x<br />

10^9.g w i9+<br />

TotallCR=>10's+- lo't<br />

'957 UCL vnluesBwe for individual contaminants were used to iweaninrI<br />

final feasibility study.<br />

sks as described in Appendix P-A-of the<br />

RJumerical values are not reported for risks greater than lo't because the linear equation for risk estimation Is only valid for<br />

eontaminant Intakes resulting in calculated risks below 104.<br />

iU =hazanlindrx<br />

liQ - haiani maxiem . aum of ha^ard^ndices<br />

ICR ainctementalearberrisk<br />

PRtI a pteiinilnary remediation goal<br />

I1Ci.= upper confidence limit<br />

13 Eeologleal Risk<br />

14 The 221-U Facility is within the industrial exclusive<br />

15 area Identified in the Ht:P E1S (DOFJEIS-0222-F).<br />

16 The area Immediately surrounding the 221-U Facility<br />

17 is highly disturbed and thus provides reduced-quality<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

7<br />

habitat for ecological communities and the<br />

establishment of food webs with a hierarchy of<br />

tcrrestrial receptors. In addition, there is little<br />

likelihood of ecological exposure to 221-U Facility<br />

contaminants via intrusion or releases at the present<br />

time. However, if remedial alternatives are not


o"N<br />

DOF/RIr2001-29<br />

Draft D Redline/Strikeout li<br />

I implemented, the possibility of exposure will increase 32<br />

2 over time. 53<br />

54<br />

3 The level of safety required for the protection of all 55<br />

4 human individuals is believed to be adequate to protect 56<br />

5 other species, although not neces<br />

6 members of those species. Etolo<br />

200 Areas, including the 221-U Facil<br />

be--further considered in The t<br />

35<br />

36<br />

37<br />

Individual<br />

risk In the<br />

wabe5ev-F.<br />

feesilkw+4eel" I<br />

° ie^-pwjxr<br />

Idam _ R<br />

t<br />

renxdiei•-eetien-aittrnatwe-ahusen^isr-Nw •22-{-U<br />

rweiliiv.- The placement of an environmental cap<br />

under containment alternatives would be designed to<br />

sever all exposure pathways, thus greatly reducing the<br />

probability and degree of impacts to human and<br />

ecological receptors.<br />

38 REMEDIAL ACTION OBJECTIVFS<br />

^41<br />

42<br />

43<br />

44<br />

45<br />

46<br />

47<br />

48<br />

49<br />

50<br />

51<br />

The remedial action obJectives (RAOs) for the 221-U<br />

Facility are as follows:<br />

RAO 3: Prevent the migration of contaminants through<br />

the vadose zone to groundwater and the Columbia River<br />

such that concentrations reaching groundwater and the<br />

river do not exceed ARARs or risk-based criteria and<br />

will result in no ftuther degradation.<br />

57 RAO 4: Minimiu physical, ecobgicat, or cultural<br />

58 impacts caused by remediation of the 221-U Facility or<br />

59 by use of ahe 221-U Facility as a disposal facility.<br />

60 PRELIMINARY REMEDIATION GOALS<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

74<br />

75<br />

76<br />

77<br />

78<br />

79<br />

90<br />

81<br />

82<br />

83<br />

84<br />

85<br />

86<br />

87<br />

88<br />

89<br />

90<br />

Preliminary rcrnediation goals (PRGs) have been<br />

developed for determining the extent of resnediation<br />

required under Altemative5 1 and 6 . Hecause there ere<br />

no low-level waste streams at this time with<br />

aeceotence criteria end risk assessment narsmeters.<br />

These data would be submitted to the reeufatnrv<br />

agencies and DOE for jechnico l review and<br />

cotKurrence.<br />

PROs for Alterna 'ttvei I nd 6 are eentaieed iarnesent<br />

in Tables 2 and 3. These values are based on acceptable<br />

levels of human health and ecological risk. Typically.<br />

PROs are Identified for individual hazardous substances.<br />

If multiple contaminants are pnesent at n site. the<br />

suitability of using Individual PRds as final cleanup<br />

values protective of human health and the environment<br />

is evaluated based on site-specific information and the<br />

potential for contaminant Interaction. Specific PROa<br />

applicable to achieving one or more of the 221-U<br />

Facilitya RAOs are based on the following guidance<br />

and ARARs. Final PROs will be specified in the<br />

interi*-autio*ROD for the 221-U Facility.<br />

RAO 1: Prevent or mitigate health and occupational 91<br />

92 Fardirectexposurr.<br />

risks to workers and the environment from physical,<br />

chemical, and radiological haxards posed by the 93 • For radionuclides, the EPA CERCLA risk range of<br />

221-U Facility. 94 104 to 10+ increased cancer risks<br />

RAO 2: Prevent or mitigate risk to human health.<br />

ecological recepton, or natural resources associated<br />

with external exposure to, ingestion of, inhalation of,<br />

and dermal contact with 221-UFacility contents at<br />

kvels that exceed applicable or relevant and<br />

appropriate requirements (ARARs) or risk-based<br />

criteria.<br />

•1M Td•Panin tuve ehaea 15 meMyr above backpwod far<br />

t.aDa qean afln naal temediadm fur a maxiwur tapwed<br />

i.dividul to addiev ads PRO. CoeVaance with this PRO 0.e.10<br />

to 104) will be dennnstrated for tadioloairaf and nwtadiolopnl<br />

eoeurNmnn of eoocem apan site ved6ntian and darout.


(O"N<br />

27<br />

^ 29<br />

29<br />

1<br />

ll<br />

1<br />

13<br />

DOF/RI.-2001-29<br />

Draft 1) Redline/Strikeout 6<br />

wndards caicuialedLusi_nz he State of 14<br />

Washington's 15<br />

elexmtpreguletn>tw--( Washington Admin(strarive 16<br />

Code (WACI 173-340-745 t iii B) a i ns 17<br />

for nonradioanive contaminants.<br />

• Ambient water quality criteria developed under the<br />

Federal Clean Water Act (40 CFR 131) atd/or<br />

turfaee water quality standards promulgated by the<br />

State of Washington (WAC 173-201A)<br />

18 • The State of Washington's #FAA-Lj1j-(+g,gyj<br />

For groundwater/Cofumbia River protection, the most 19 siandardv fiw adcutatina eroundwater and surface<br />

stringent of the following: 20 water slandarde uleanxp-sfandnrd%{WAC 173-340-<br />

21 720_)).<br />

• Maximum contaminant levels (MCfs) as<br />

promulgated under the Federal Safe Drinking 22 • The State of 1Vashingtetn's rick-based standardc fix<br />

WaterAct (40 Code ajFederal Regulations (CFRJ 23 dcrivine util concentratinnc for vroundwatcr and<br />

141) (for most radionuclides. MC(s correspond to 24 surface water onxcction (WAC 173-340.747141).<br />

4 Inretnlyr) andJor the State of Washington's<br />

drinking water standards (WAC 246-290) 25<br />

26<br />

Table 2. Summary of Radionuclide Preliminary Remtd'latlon Coals for All Pathways.<br />

Constittunt 1S-raeemfyr<br />

Dose<br />

Direct Eipowsn' (pCYt) Groundwater and Overall Clmnup<br />

608-mrem/yr<br />

Dasea<br />

RiverProteetioo'<br />

Witt)<br />

Levde<br />

(lcvt)<br />

Amedeium-241 335 112,000 NA' 335<br />

Carbon-14 33.100 1,100.000 322 322<br />

Cesium-137 23.4 ' 780 NA' 23.4<br />

Cobalt-0 4.90 • 164 NA' 4.90<br />

Emopimo-152 11A 386 NA' 11A<br />

Eusopium-1S4 '. 103 345 NA' 103<br />

Palropium-155 426 14.200 NA' 426<br />

Neptunium-117 5U LZ N1L .52,^.<br />

Plutonium-239RA0 425 14,2W NA' 425<br />

Stronriunf90 2,4t0 80,300 NA' 2.410<br />

Teohnettum-99 412,000 13.700.000 181 181<br />

7lmriunr228 7.73 258 NA• 7.73<br />

7horium-232 4.90 160 NA' 4.80<br />

7tiGum ( 11-3) 66.900 2,230.000 6.000 6.000<br />

(hanium ( total) 608 20,800 NA' 608<br />

NOTE: Shaded aeeas tepreseot the pathway Niver fa the oveon eloeup level.<br />

'lAmet apomwe vsWes tepnseet aeavi6n for IedivWual radionuclides tlw would mra the RAO fa eumulative risa<br />

(I4.10' m 10' sisk stnder an lodwuial seesulo) from exposure to ooeuminated so0ds. Values win be lower for muhipk<br />

esdioevetides b acaieve the same risk endpdet. tbted nlues are eatsvloted by ibCRPSRAD axek:tand applparCa.ed m;re,us4Lthe<br />

top 4b as (15 O)r(,Ot


(^N<br />

i0,"%<br />

/ '<br />

DOF/RL-2001-29<br />

Draft D Redline/Strikenut l3<br />

Table J. Summnn• of Nnnradinnutlide Trrliminnn• Remediation Cmlc for All Palhwnrs.<br />

I<br />

li r t d Cil<br />

1<br />

/:ruundwater and rh<br />

un < r c<br />

i rrc l<br />

l<br />

Comtiturnl Rxkemund<br />

•n a" Columhia Rivrr idn^<br />

N'i<br />

Ovrrnll PIt(7 `<br />

1'rntMion ` dM i mt a m < 1<br />

Im¢!ke) lnr!lcel<br />

n •'<br />

IntrJlt}<br />

Am1.fmRY NSLS ^ " ^ •nn 1.4<br />

A[Stmf :^ B11 4SlLZ 2Q :9<br />

acau lklm Lu 1m • 'M, T4LS filz<br />

sI.qN1A00' ^^fl1l • j^ • jjS<br />

[hmmfumtyh ^+ 10.S0(1 m • NOW 2.1<br />

Slodik EM m 'it •' N990 16<br />

idw 1Q3 1Ql0 m 22-0 :24<br />

Llcmltz 4^d3 1.4^4 4423 2 4,33<br />

359,44q ^4 '


^<br />

^<br />

I Meeting these ARARs and, by extension, achieving<br />

2 RAOs, can be accomplished by reducing concentrations<br />

3 (or activities) of contaminants to remediation goal<br />

4 levels or by eliminating potential exposure pathways.<br />

5 Contaminant-specific, numeric soil PROs for direct<br />

6 exposure and protection of groundwater and the<br />

7 Columbia River are typically presented as<br />

8 concentration (mg/kg) or activities (pCi/g).<br />

9 SUMMARY OF REMEDIAL ALTERNATIVES<br />

10 The 221-U Facility final feasibility study addressed<br />

llI five alternatives for interim-remedial action. The<br />

12 Phase I feasibility study Identified two other<br />

13 alternatives that were not recommended for further<br />

14 study. These were Alternatives 2 (Decontaminate and<br />

15 Leave in Place) and S(Close in Place - Standing<br />

16 Structure). Only Alteraatives 0 (as a baseline), 1. 3.4.<br />

1^ and 6 were carried forward into the final feasibility<br />

1 study and this Proposed Plan.<br />

19 These alternatives are as follows:<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

3<br />

3<br />

3<br />

4<br />

41<br />

4<br />

4<br />

4<br />

4<br />

48<br />

49<br />

• Alternative 0: No Action<br />

• Alternative 1: Full Removal and Disposal<br />

• Alternalive 3; Entombment with Internal Waste<br />

Disposal<br />

• Alternative 4: Entombment with InternaVExternal<br />

Waste Disposal<br />

• Alternative 6: Close in Place - Collapsed Structure.<br />

With the exception of the No Action baseline<br />

(Alternative 0), the remaining active alternatives<br />

consist of common elements to achieve the 221-U<br />

Facility RAOs. The common elements include<br />

components within the response action, in.aitutional<br />

rnntrols. and, for Alternatives 3, 4, and 6, a u a<br />

barrier nost-elosure monitoring. These are<br />

summarized in Table 4. The foomrint of the surface<br />

Alternative 0: No Action Alternalive<br />

DOFJRl.2001-29<br />

Draft D RedlindStrikeout D<br />

50 The "National Oil and Nazardous Subsunees103<br />

SI Contingency Plan" (NCP) (40 CFR 300) requires that<br />

52 a No Action alternative be evaluated as a baseline for<br />

53 comparison with other remedial alternatives.<br />

54 Alternative 0 represents a situation where no legal<br />

SS restricbons, access controls, or active remedial<br />

56 measures are applied to the site. No Action implies<br />

57 "walking away" from the 221-U Facility and allowing<br />

S8 the wastes to remain in their current configuration,<br />

59 affected otily by natural processes and without benefit<br />

60 of surveillance or maintenance acdvities. Selecting<br />

61 Ahernative 0 as the preferred alternative would require<br />

62 that the 221-U Facility poses no unacceptable threat to<br />

63 human health or the environment.<br />

64 Alternatlve 1: Full Removal and Disposal<br />

65 In this alternative, the 221-U Facility structure and<br />

66 contents would be decontaminated and demolished.<br />

67 Demolition of the structure would involve cutting it<br />

68 into large blocks. Structural material, facility contents.<br />

69 and associated soil above tieaoW>-leve{R-yj,l^y3gQ<br />

70 st,indards would be disposed at the ERDF. An<br />

71 estimated 78,OOD ms (102,000 yd) of debris and soil<br />

72 would be disposed to the ERDF. Most wastes would<br />

73 be expected to meet the criteria established for ERDF<br />

74 waste acceptance. If the ERDF waste acceptance<br />

75 criteria cannot be achieved, waste treatment or<br />

76 disposal at an offsite disposal facility would be<br />

77 required. Material to be disposed of would be<br />

78 segregated, evaluated for reuse or recycle, and<br />

79 packaged and shipped to the disposal facility. The<br />

80 demolition excavation would then be backfilled to<br />

81 surrounding grade, and the disturbed area would be<br />

82 reseeded or otherwise resurfaced consistent with future<br />

83 land-use decisions. Institutional controls to mainuin<br />

84 industrial land use would be required if unrestricted<br />

85 cleanup levels are not achieved by this alternative.<br />

86 Alternative 3: Entombment with Internal<br />

87 Waste Disposal<br />

88 This alternative would involve decontimination of the<br />

89 221-U Facility in preparation for intemal placement of<br />

90 wastes from other CERCLA actions on the Flanford<br />

91 <strong>Site</strong>. Approximately 3A00 ms (4A00 yds) of exi.sting<br />

92 contaminated equipment from the canyon eperating<br />

93 dcck would be reduced in size and volume and then<br />

94 disposed to process cells of the facility. Approximately<br />

95 10.100 ms (13.200 yds) of waste from other CERCLA<br />

96 actions would also be disposed in available remaining<br />

97 spaces within the 221-U Facility, resulting in a total<br />

98 waste disposal volume of 13500 tns (17.600 yd').<br />

99 These wastes would be grouted to minimize the<br />

100 potential for void spaces. A eross section of the<br />

101 interior waste fill plan under Alternative 3 is shown in<br />

102 Figure 4.<br />

11


fO'^,<br />

^<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

l<br />

1<br />

17<br />

18<br />

19<br />

20<br />

Ii'<br />

Element<br />

DOF/RI..2001-29<br />

Draft D RedlinelStrikeoam B<br />

Tabk 4. Common Elements of the Active Remedial Alternatives for the 221•U Facility.<br />

Desertp0oa<br />

Respaue The response action is the pdwry elemem of the remedial action alternstive. Response actions determined to be appmpriaWe<br />

Action for the 221-U Facility include removd of eontanrinams ( Alletnmive 1), containment of eontanunants In The existing swcture<br />

with Internal waste disposal ( Ahernative 3). eantainmeat of contaminants In the existing suueave with Internal and external<br />

wane disposal (Alternative q, and containmem of emnaminaus in a panially demolished strocturo (Aherna6ve 6). All<br />

alternatives will require eommon steps to stabilize the facility. Key eonunoa steps include instaltmian of a new toof rover;<br />

gtouting of concretesocased tik sewer pipe and ventilatwo Wnnel; siu reduction and dismantiing of equipment currently<br />

Yeingitxedon the canyon ep«eNepdock; fuing eonuminanon on the canyon walls, tlaor. roof. aells, hot pipe trenck. and<br />

equipmeon D&D of The outer 22.9 m (7! 0) of the railroad tunnel and wing wal Iss and disposition of the 276U Solvent<br />

Recovery Facility, the 271-U lHfn:e Bu)iding, and front and «ar stairs of the 221-U Facility.<br />

AMaadve I involves complete sowce tenavat, tceument as necessary, and disposal at an onshe eaginmed facility such as the<br />

tRDF. 'Re cootaimrcm rnponse aetiem inchde elomae of drc unit with an enginared muni-layered sudace eaviroomentaf eap.<br />

tustnu6unal lastinaioml mnools sre sn imegnl pon of aU tespame saimc 71lese comok would be tequirod dutiog and after oomplcte aeute<br />

Cantrak nanovd (Aiumnive p nemwe Itut twre land use n^milm ansWem widt dte lodumial sceoatio. Fvomaa)mne^ altnnatives,<br />

more robust Innawiooal controls would be required to emuro that environmrnul caps are poperty maimaiaed Methods of<br />

ptecluding uointeotioml acspassing and eonuoning access to waste sites eould Include sigm, enuyeooud. exeavation pnndu,<br />

anificW at nmtmal barriets, and active naveiUaece. legd testriiaions on the inc of land and groundwater would be (nqoscd (ey<br />

hdption,we0a88ag)7irkgnlrestdcdomwouidbeet@ c t i veifeonaulofasheistruufaredffanDOEloanogrrpnty.<br />

Monitoring ThismmedialaclioneovpoaentisaeommoodementforAhaeatives3,d,and6. 0pg,y


^<br />

r<br />

^<br />

I<br />

2<br />

3<br />

4<br />

5 6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

a.u:.<br />

Erosion ProNeOon<br />

DoFJR1.-2001-29<br />

Draft D Rediine/Strikeout8<br />

Figure 4. Alternatives 3 and 4 - Cross Section or the<br />

221-U Facility Interior Waste Fill Plan.<br />

%^••'^^^<br />

^ ' .<br />

KNAW/<br />

. % ; ;^ •^<br />

•w^qu}i ^ a,a • ^<br />

• i .<br />

-461<br />

. ^.a..<br />

Figure S. 221-U Facility Environmental Cap Components.<br />

(Course iGprop. Oravel and Sand)<br />

. ^ rc^sbv!(nm•1<br />

• V^n j "^ti^Y^,l<br />

Enpineend Fill<br />

(Unoontaminabd Compaetad Soil)<br />

Envkonm.ntd Cap<br />

13<br />

Enplnuand 9arrNr<br />

(ModiBed RCRA Sutdhb C Surface BaMer)<br />

,^.^1`I',^4/<br />

221-U<br />

(Concrete Stnxtura with Waste Flq


I<br />

f^<br />

^<br />

DOE!RL-2001-29<br />

Ikaft D RedlinelStriketwt B<br />

Figure 6. Alternative 4- Cross Section of the Environmental Cap and Exterior Waste F'ilL<br />

Enplnwnd OartMr<br />

(dedUMd RCRA &bn0e C Sudxe Banier)<br />

^ ^'&oq tOm<br />

^'.<br />

... . .<br />

am<br />

^`ic=l;^f^::'7`•.^i^J^,:'<br />

7<br />

. .E. .. t' ..:i:: 1<br />

. ^'7Ext..wrw..ur:tn L<br />

2214 "^^^^DuN unerlNow weste Flll<br />

(Oaw,Na Ntuelun<br />

wlNwaNena)<br />

IsarrMr i^ ^^-Enplnsandfill^<br />

i^.s.<br />

C_k. .<br />

provide containment to both interior and exterior waste<br />

Gll (Figure 6). The disposal unit's exterior waste fill<br />

area will include as part of its design a RCRArnaapliant<br />

double Finer and leachate collection<br />

21 system to account for the potential to receive<br />

9 hazardous waste from CERCLA or RCRA past-<br />

10 practice aleanups at ffanford In this portion of the<br />

11 facility. With the addition of the external disposal<br />

12 area, approxhmtely 63,600 ms (82,700 yds) of waste<br />

13 could be disposed at the 221-U Facility under<br />

14 Alternative 4. Like Alternative 3, approximately<br />

IS 1.4 million m' (1.8 million yd') of borrow materials<br />

16 would be required to construct the environmental cap.<br />

17 The facility after placement of the environmental cap<br />

18 would be approximately 461 m(1312 h) in length by<br />

19 234 m(768 fl) in width by 24 in (80 ft) high at existing<br />

20 grade.<br />

21 Alterodive 6: Close In Place - Collapsed Strueture<br />

2<br />

2<br />

2<br />

2f{<br />

21<br />

2<br />

29<br />

31<br />

31<br />

32<br />

33<br />

34<br />

5<br />

31 3<br />

3<br />

3<br />

This allernaQve would require dispn.^ei-of-F000-tnr<br />

rki:ar,-^i approxinutely 3,400 m' (4,400 yd) of existing<br />

contaminated equipment from the canyon eperatingdock<br />

weadd-be size reduced and disposed to the pracess cells<br />

and erotncd (Figiae 7). The upper part of the 221-U<br />

Faeility would then be demolished to approximately the<br />

level of the canyon eperadng-dock. Demolition would<br />

involve cutting the upper part of the structtuo into large<br />

blocks. The eot>Retc debris from building demolition<br />

would be placed on the canyon deck and on the ground<br />

adjacent to the building, Cementitious grout would be<br />

placed around waste to minimize the potential for void<br />

spaces Unlike Aitem^vl^ves 3 and 4. Alternative 6 would<br />

ruy include dispnsal of impnned llanfttrd <strong>Site</strong><br />

mmediatinn waaes de cr unmd the outcide of the<br />

Ermbn Probeaon<br />

' `<br />

39 2^1-U Facititv. -A kxa<br />

40 m .,<br />

41 FxiiityandeN4kernntive{r.<br />

NaloscaVe<br />

ae,aw ,as<br />

42 The oaniallv demolished_ building and concrete debris<br />

43 would be covered with a modified RCRA Subtitle C.<br />

44 compliant environmental cap; however, the<br />

45 environmental cap would be smaller in dimension than<br />

46 In Alternatives 3 and 4 as a result of the decreased<br />

47 height of the structure. Approximately 460,000 ms<br />

48 (602.000 yd)) of borrow materials would be required<br />

49 under this alternative for environmental cap materials.<br />

50 The facility after placement of the environmental cap<br />

SI would be approximately 370 m(1,214 R) In length by<br />

52 159 m(522 ft) in width by 12 m(39 It) high.<br />

53 Post-closure cara, Institutional controls, and<br />

54 monitoring required as pan of this alternative would be<br />

55 similar to Alternatives 3 and 4.<br />

56 EVALUATION OF REMEDIAL<br />

37 ALTERNATIVES<br />

58 The following evaluation of remedial alternatives<br />

59 summarizes each alternative in rolation to the aine<br />

60 CERCLA criteria (see box - Explanation of CERCLA<br />

61 Evaluation Criteria). A comprehensive analysis of<br />

62 each alternative is contained In the 221-U Facility final<br />

63 feasibility study.<br />

64 The first two criteria. overall protection and<br />

65 compliance with ARARs. are defined under CERCLA<br />

66 as'tihreshold criteria." Threshold criteria ttwst be met<br />

67 by an alternative to be eligible for selection. The next<br />

68 five criteria are defined as "primary balancing<br />

69 criteria." These criteria are used to weigh major<br />

70 tradaoffs among alternatives. The Wst two criteria,<br />

71 stale and community acceptance, are defined as<br />

14


(^N<br />

{<br />

01<br />

f^<br />

DOE0r2001•29<br />

Draft D RedlinelStrikeom II<br />

1 ^ Figure 7. Alternatlve 6- Cross Section of the 221-U Facility Interior WaslrFlil Plan.<br />

2<br />

3<br />

fi^PM.M,^wn..<br />

• OI'LINTK6<br />

bfLK<br />

Pn'K<br />

OAfJ1AY<br />

•<br />

•e •.<br />

l•<br />

.4CWMItlIOfff•<br />

•<br />

C(riSR<br />

a11K'C •<br />

^<br />

.<br />

•<br />

' ,\\ ^ ••^•• - ^ :<br />

• .•t '^ •.<br />

, • •<br />

_ t/bl'IMYETtlMCa a<br />

lLFCYnK'.W<br />

oALLFJtY .<br />

•<br />

.<br />

•••<br />

'<br />

♦<br />

\<br />

`^<br />

•• '<br />

® •. ^<br />

•••<br />

YFMII.AMWR.'N•tkl<br />

•<br />

^<br />

$<br />

' \ ' • •<br />

• . _ .<br />

♦.<br />

•: ♦<br />

y • .<br />

. • • eIK1CiS1L^lLwn11 • ' • 1<br />

•' NMTwsnluTtn ^OUnTIU. ^ • . . . ' ^ ^ :<br />

2.<br />

3<br />

4.<br />

b73, pUIN NFAbEa<br />

EkISTNaeQtl(1tF.YC Glld.'TNII. Lf(NCry<br />

7YKlC1L'aP. rVUlrfnfT<br />

aenma<br />

EXPLANATION OF CERCLA EVALUATION CRITERIA<br />

Overall Protection of Ifuman fleabh and the<br />

Environmene Is the primay objective of the remedial<br />

action and addresses whether a remedial action provides<br />

adequate overall protection of human health and the<br />

environmem. 71ds eritedon must be met for a remedial<br />

alternative to be eligible for consideration.<br />

Compliance with Applicable or Relevant and<br />

Appropriate Requirements addresses whether a remedial<br />

action will sneet an of the applicable or relevant and<br />

appropriate requirements and odler kderat and wme<br />

environmental stuutcs, or provides grounds for Invoking<br />

a waiver of the sequircments. This criterion must be met<br />

for a remedial attesnative to be eligible for consideration.<br />

fong.Tenn Ef/eeiveness and Pennanenee refers to she<br />

magnitude of residual risk and the ability of a remedial<br />

action to maintain iong-krm, reliable protection of<br />

human health and the envisonmeat after rcmedial goals<br />

have been mel.<br />

Reduction of Toskiry, Mobtliry, or Volume 75rough<br />

Treatment refers to an evaluation of the anticipated<br />

pesfomuusce of the treatment technologies that may be<br />

employed in a mmedy. Reduction of toxidty, mobility.<br />

and/or volutne contribute s toward overall psotecsive ness.<br />

15<br />

5. Shon-Tenn Ffjeetiveness refers to evaluation of the<br />

speed with which the remedy achieves protection. It<br />

also refers to any potential adverse dfects on human<br />

health and she environment during the eonstnsction and<br />

imp[ementuion phases of a remedial action.<br />

G brrpleolentabiliry refers to the technieal and<br />

administrative feasibility of a remedial aMion,<br />

fncluding the availability of materials and services<br />

needed to Implement the selected solution.<br />

7. Cost refers to an evaluation of the capital, operation and<br />

maintenanoe, and monitoring costs for each alternative.<br />

S. State Aeeeptam Indicates whether the state concurs<br />

with, opposes, or has no comment an the preferred<br />

imetim-alternative based on review of the final<br />

feasibility study and the Proposed Plan.<br />

9. Community Acceptance assesses the genesnl public<br />

response to the Proposed Plan, following a review of<br />

the public comments received during the public<br />

comment period and open community meetings. The<br />

rcmedial action is selected only after consideration of<br />

this criterion.


^<br />

^<br />

^<br />

1<br />

1<br />

119<br />

12<br />

13<br />

14<br />

15<br />

19<br />

17<br />

1<br />

I<br />

2<br />

21<br />

2<br />

2<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

3^<br />

33<br />

34<br />

3<br />

3<br />

38<br />

31<br />

40<br />

41<br />

42<br />

43<br />

44<br />

45<br />

46<br />

4<br />

4ypal71 y<br />

4<br />

50<br />

51<br />

52<br />

tinodifying criteria.^ These criteria may be considered<br />

to the extent that Information is available during the<br />

final feasibility study, but cannot be fully considered<br />

until after public comment is received on the Proposed<br />

Plan. In the final comparison of alternatives to select a<br />

remedy, modifying criteria are of equal importance to<br />

the balancing eriteria.<br />

Overall Protection. The No Action alternative would<br />

fail to meet this threshold criterion and, therefore, is<br />

not discussed further In this evaluation. All remaining<br />

alternatives would meet this threshold criterion.<br />

Alternative I would protect human health and the<br />

environment by removing contaminants from the<br />

221-U Facility. Alternatives 3, 4, and 6 would protect<br />

human health and the environment by eliminating or<br />

reducing exposure pathways.<br />

Compliana with Applicable or Rekvanl and<br />

Appropriate Requiremenes. AH-eWive alternatiws<br />

aNeptaHvea, Alternative 0 dnes not comnlv with<br />

ARARs. Alternative I would nrovide full eomn iance<br />

with ARAR - while Alternatives 3 and 4 would reauire<br />

certain waivers rtaining to landfill repuiremems.<br />

Similar waivers could also be neoded for Alternative 6.<br />

DOFJRL2001-29<br />

Draft D Redlinc/Strikecwt 8<br />

Long-Term Effectiveness and Permanence. All of 79<br />

the alternatives would provide a similar degree of<br />

long-term effectiveness and permanence. 80<br />

Alternative 1 would transfer contaminants from the gI<br />

221-U Facility to the ERDF. Containment 82<br />

alternatives 3. 4, and 6 would leave contaminants In 83<br />

place within the 221-U Facility's structure. The 94<br />

environmental cap systems for the containment 85<br />

alternatives and for ERDF under Alternative I are 86<br />

similarly designed. iMwever, the F.RDF can under 87<br />

Altetnative 1 and fl.S_Alternative 6 environmental aps gg<br />

ere- av a slightly more reliable design for long•term 89<br />

performanee than the environmental eap designa of 90<br />

Alternatives 3 and 4. Th ie is bccam th e extreme 91<br />

height required for construction of the environmental 92<br />

caps in Alternatives 3 and 4 would result in a greater 93<br />

inherent risk of failure under seismic loading 94<br />

conditions than would the standard environmental cap 95<br />

design used at i]tDF under Alternative 1, which 96<br />

would be of similar height to that used for 97<br />

Alternative 6. On the other hand, should yg<br />

environmental caps fail, the grouted waste form 99<br />

contained In Alternatives 3Lgnd 41 and ttrcwted leaacv loo<br />

y+astE in Altemative 6 would be more protective In OtelOl<br />

long term than untreated waste. Long-term use102<br />

restrictions, monitoring, and environmental eap103<br />

maintenance would be similar for both ERDF underl1N<br />

53 Alternative I and the environmental caps for<br />

54 Alternatives 3, 4, and 6.<br />

55<br />

56<br />

57<br />

58<br />

59<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

74<br />

75<br />

76<br />

77<br />

78<br />

16<br />

Reduction of Toxkity, Mobility, or Volume<br />

Through Treatttxnt. Under Alternatives 3, 4, and 6,<br />

the filling of void space with grout would effectively<br />

treat by encapsulation certain contaminants remaining<br />

In the 221-U Facility and wastes received into the<br />

facility from Alternatives 3 and 4 . Upon filling the<br />

facility, there would be a relatively solid cementitious<br />

matrix formed that would aid in preventing the<br />

mobilization of contaminants from the facility.<br />

Ahhough the encapsulation of contaminants may not<br />

be entirely verifiable in portions of the facility, in<br />

general this action would immobilize a large portion of<br />

radiological and inorganic wastes. Alternatives 3 and<br />

4 would provide the greatest degree of treatment<br />

relative to Alternative 6 because these alternatives<br />

wouhf fill the greatest volume of internal void space.<br />

Alternative 1 would provide the least seduction of<br />

toxicity. mobility, or volume through aeaunent.<br />

Short-Term F.Rectlvenesr. All of the alternatives<br />

would be expected to be effective in protecting human<br />

health and the environment in the short term.<br />

Alternatives 3, 4, and 6 would be more effective In the<br />

short term than Alternative 1. due predominantly to a<br />

significantly lower risk to workers from radiological<br />

exposure and industrial accidents. Alternative I would<br />

cause nearly six times more worker dose as a result of<br />

exposure to radionuclides than would Alternatives 3<br />

and 4, and nearly eight times more than Alternative 6,<br />

which would have the lowest worker dose expected of<br />

the alternatives. This is because Alternative 1 would<br />

require the breaching of a larger number of<br />

radioactively contaminated systems and structures that<br />

may present unknown hazards to workers. Industrial<br />

accidents would be more likely for a large-scale<br />

decontamination and decommissioning (D&D) action<br />

such as would occur mainly under Alternative 1 and,<br />

to a lesser extent. Alternative 6. Waste receipt<br />

activities under Alternatives 3,-ir and 64 would occur<br />

undcr controlled circumstances and would not be<br />

expected to pose significant worker safety issues.<br />

Because Altemative 4 would include placement of<br />

waste both inside and outside of the structure, it would<br />

perform less effectively In the short term than would


^<br />

f^<br />

^<br />

1 Alternative 3 because of the added waste handling<br />

2 activities.<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

to<br />

11<br />

12<br />

13<br />

14<br />

IS<br />

16<br />

17<br />

18<br />

19<br />

211<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

435<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

45<br />

46<br />

47<br />

48<br />

49<br />

50<br />

51<br />

52<br />

Short-term Impacts to vegetation, wildlife, and cultural<br />

resources are not considered significant indicators of<br />

short-term effectiveness for any alternative at the<br />

221-U Facility because the site and adjacent had area<br />

have been previously disturbed. However,<br />

Alterttatives 1. 3. 4, and 6 could impact natural and<br />

cultural rcsotuces at borrow sites. The quantity of<br />

geologic tnatcrials required would be significantly<br />

kss for Alternative l; thus, the impacts to these<br />

resources would be less. Approximately 86.900 ms<br />

(113,600 yds) of material would be required to backfill<br />

and recontour the site for Alternative 1. The total<br />

volume of geologic materials would be almost<br />

1.500.000 ms ^1y00,000 yd) in Alternatives 3 and 4<br />

and 460,000 m(602,000 yd^ in Alternative 6.<br />

DOEIRI.2001-29<br />

Draft D Redli ndStrikeout 6<br />

53<br />

54<br />

55<br />

56<br />

57<br />

38<br />

59<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

All alternatives would take approximately the same it<br />

amount of time (9 to 10 years) to achieve RAOs. 72<br />

73<br />

Implettseatabi8ty. All of the alternatives am 74<br />

considered to be itnplementable. Alternative I and, 75<br />

lesser extem. Alternative 6 would involve 76<br />

technical difOcutties and safety requ'vements 77<br />

associated with large-scale radiological D&D actions.<br />

However, these elements use standard, proven 78<br />

technologies and are considered implemeatable. Size 79<br />

reduction, transponation, and disposal of large<br />

volumes of radioactively contaminated sauctures, 80<br />

piping systems, equipment, wastes, and soils would 81<br />

add complexity to Alternative I relative to the other 82<br />

alternatives.<br />

Internal waste placement under Alternatives 3, 4rand-4<br />

(^woutd be impktnentable. Technologies for waste<br />

receipt and placement using shielded containers and<br />

container lift equipment are proven and reliable.<br />

External waste placement under Alternative 4 would<br />

require that a bottom liner system be placed on a steep<br />

slope and attached to a vertical exterior wall. This<br />

would complicate the implementation of this<br />

alternative.<br />

and 4, these performance issues are less pronounced.<br />

Alternative 4 would be the most complex<br />

environmental cap to construct because of technical<br />

issues in the construction of the external liner<br />

installation and the exterior wall of the 221-U Facility.<br />

and with construction of the steeply lined area for<br />

external waste fill. In addition, the steep slope for the<br />

external fill area in Alternatives 3 and 4 would need to<br />

be built in stages to aecommodate the need for equal<br />

loading of outside and inside wall of the 221-U<br />

Facility during waste plaeement. t'xotechnicat<br />

specialists would be required for design of the<br />

environmental cap.<br />

Because of the technical difficulties that may result In<br />

the design and construction of the environmental cap.<br />

Alternatives 3 and 4 are considered slightly less<br />

(mplcmentable than Alternatives I and 6, with<br />

Alteroative 4 being the most difficult to (mplement.<br />

Costs. Table S summartxes the capital, operation and<br />

maintenance. and total present-worth costs for each<br />

alternative. The present-worth costs for Alternatives 6<br />

and 1 are 570-¢7_million and $84 million, respectively.<br />

making these the least costly alternatives. The presentworth<br />

costs for Alternatives 3 and 4 are $111 million<br />

and $113 million, respectively.<br />

State Acceptanca The State of Washington supports<br />

the preferred alternative.<br />

Community Acceptance. Community acceptance<br />

will be considered after all public comments on this<br />

Proposed Plan have been received.<br />

83 SUMMARY OF THE PREFERRED<br />

84 ALTERNATIVE<br />

85<br />

86<br />

87<br />

88<br />

89<br />

90<br />

91<br />

92<br />

Construction of an engineered environmentat cap for 93<br />

the containment alternatives would require innovative 94<br />

and unproven design applications. Alternatives 3 and 95<br />

4 have the greatest inherent environmental cap design<br />

uncertainty due to height. Inherent uncertainties 96<br />

would exist in the asstcances of engineered barrier<br />

Integrity during certain seismic conditions. The 97<br />

environmental cap for Alternative 6 also includes some 98<br />

performance Issucs under certain seismic loading 99<br />

conditions. However, because the cap for Alternative100<br />

6 would not be as high as the caps for Alternatives 3<br />

17<br />

Based on the available information and the analysis of<br />

the CERCLA evaluation criteria, the Tri-Parties are<br />

proposing Alternative 6, Close In Place - Collapsed<br />

Strueture, as the prefened alternative for the 221-U<br />

Facility. Alternative 6 meets the threshold criteria and<br />

provides the best balance of tradeoffs among the other<br />

alternatives with respect to the balancing and<br />

modifying criteria. The Tri-Panies expect the<br />

preferred alternative to satisfy the following statutory<br />

requirements of CFRCLA;121(b):<br />

• Be protective of human health and the environment<br />

• Comply with ARARa (orjustify a waiver)<br />

• Becosteffective<br />

• Use permanent solutions and alternative treatment<br />

technologies or resource recpvery technologies to<br />

the maximum extent practicable


! '<br />

t^<br />

Project<br />

Prepare the existing eomptes<br />

DOF1RG2001-29<br />

Draft D Redlirte/StrikeoutB<br />

Table 5. CDI Total Project Cost Summary.<br />

Dollar Amounts<br />

Altenutivel Alternalive3 Attesmttve4 Ahernative6<br />

Capital Cost Summary<br />

Assessnent aehvi0es 700.000 700,000 700,000 700.000<br />

Design aetivides 7,900.000 8,800,000 9,000,000 4,800^11,000<br />

Removal ofslud8e and liquids fromequipment 1.300A00 1300,000 1.300,000 1,300.000<br />

Establish infrastmeture I.600.000 2,480Q04.000 2,200Z44,000 1.600,000<br />

Modify 221-U Facility 15,400,000 16,900,000 16,900,000 16,900M,000<br />

Modify external araa<br />

D'upositlonof extenu11e8ary structures<br />

Sa00,000 32,100;,^_00,00<br />

I 1<br />

0<br />

27,{^,00<br />

0<br />

20,900,000<br />

Disposition of waste sites within footprint 2A00A00 0 0 0<br />

Operate exlsttnt complex<br />

Building demolition, semoval, and disposal 59,000,000 1,300,000 1J00.000 10,700,000<br />

Fill galleries with wute(&Qyl materials 0 8.SOOS^Q.000 8,SO0M000 71MJ ".000<br />

Fill opera0n8 daet area with waste anterlal 0 16,400.000 16,l00.000 0<br />

Construct engineered clean BIl 0 30.200,000 28,800.000 7,400,000<br />

Construa external leaehate collection system 0 0 1,600.000 0<br />

Place external contaminated soil fill 0 0 1,900,000 0<br />

Clase complex<br />

Backfill221-Uexeava6onvoid 1,300,000 0 0 0<br />

Construct environmrntal eap 0 4,700.000 4.700.000 4,100,000<br />

Construct erosion protection on sideslopes 0 7,800,000 7,800,000 3.100.1100<br />

Revegetate 30,000 50.000 50,001) 50.000<br />

Closeout activities 200.000 200.000 200,000 200,000<br />

Demobiliration 50.000 60,000 60,000 50,000<br />

Establish yoondwater or vadose wne monitoring 0 300,000 900,000 300,000<br />

Totaleapitalerots 94^00,000 43Ir4N120.900 ,<br />

000<br />

O&M Cost Summary<br />

12J,900M,000 ?6,0007^'M,00<br />

0<br />

Monitmin8 and Inspections 500.000 49,300,000 49,300.000 49A00,000<br />

Engineecd barrier seplarement (year 500) 500,000 4,700.000 4.700,000 4,100,000<br />

ToW O&M Cast 1,000A00 54,000,000 34,000,000 53,100,000<br />

Overalt Casl Sunusury<br />

Project That Costs (Undiscounted) 95,ti00,000 i38r100 174.900 ,<br />

000<br />

177;o0aM,000 i29,300 21 5.900 ,<br />

000<br />

Net Ptesent Worth iotals 84400.000 111,200,000 113,100,000 70,300LT,y0q 00<br />

0<br />

NOTB: All saa rqimYes have an aearacy of -W* b+l076. Raent•woM caa one based on a 7.3% =1 diseeunt rate (OMB l]reular<br />

Na. A-94, Appardix C) and a 1,6W-year period of pafarmamce. Tool uod'acouoted costs are 2001 dollass far a IA00-year period or analysis.<br />

AU oosa have been wundcd.<br />

O&bt . O9eratioes and Maintenance<br />

l6


f^<br />

i^<br />

lrl-^11<br />

1• Satisfy the preference for treatment as a principal<br />

2 element.<br />

3<br />

4<br />

5<br />

19<br />

10<br />

ll<br />

12<br />

13<br />

14<br />

15<br />

16<br />

11<br />

1<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

2s<br />

26<br />

27<br />

24<br />

29<br />

30<br />

31<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

41<br />

42<br />

43<br />

44<br />

45<br />

4f,JJl<br />

4<br />

48<br />

49<br />

50<br />

51<br />

All of the alternatives other than Alternative 0 meet the<br />

threshold criteria for protection of human health and<br />

the environment and compliance with ARARs. thus<br />

satisfying the statutory requirements of ¢$C(.A<br />

eriteria ( 1) and (2) (see inset table on n. XX__for<br />

criteria. Alternative 6 is also the least costly<br />

alternative, is similarly or more effective than the other<br />

alternatives for the long term and short tenn, and Is<br />

considered implementable, thus satisfying the statutory<br />

requirement to be cost effective ( 3). Alternative 6<br />

provides a similar degree of permanence compared to<br />

the other alternatives because all alternatives involve<br />

hazardous substance disposal on the <strong>Hanford</strong> <strong>Site</strong>. The<br />

use of grout to fill void spaces will act as a treatment<br />

to immobiline contaminants in the building's structure<br />

although not to the degree of<br />

Alternatives 3 and 4. Orouting will serve to help<br />

satisfy the statutory requirements in (4) and (5),<br />

although none of the alternatives Include treatment as a<br />

principal element.<br />

Changes to the preferred altemative presented in this<br />

Proposed Plan or changes to another alternative may<br />

be made if public comments andlor additional data<br />

Indicate that such a change would result In a tnore<br />

appropriate ckanup solution. The final decision<br />

regarding the selected interitmremedies for the 221-U<br />

Facility will be documented in a ROD after review and<br />

consideration of all comments on this Proposed Plan.<br />

DOE/RG2001-29<br />

Draft D Redline/StrikeoutB<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

$9<br />

$9<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

74<br />

75<br />

76<br />

77<br />

78<br />

79<br />

80<br />

81<br />

82<br />

83<br />

84<br />

85<br />

86<br />

87<br />

88<br />

89<br />

NATIONAL ENVIRONMENTAL POLICY ACT 90<br />

91<br />

Several of the evaluation criteria specified by 92<br />

CERCLA Involve consideration of environmenul 93<br />

resources, but the emphasis is often directed at 94<br />

potential adverse effects of contaminants on living 95<br />

organisms. The National Enrironmenaof PoGcy Act 96<br />

of 1969 (NEPA) process is Intended to help federal 97<br />

agencies make decisions based on an understanding of 98<br />

environmental consequences and to take appropriate 99<br />

actions that protect, restore, and enhance the 1oo<br />

environment. DOE 0 451.113 requires incorporation 101<br />

19<br />

of NEPA values into CERCLA documents, such as the<br />

221-U Final Feasibility Study and this Proposed Plan,<br />

to the extent practicable in lieu of separate<br />

documentation.<br />

The NEPA-related resources and values that have been<br />

considered for the 221-U Facility support the<br />

CERCLA docision-making process and are<br />

summarized in the following text. The No Action<br />

alternative has no impact on NEPA values and is not<br />

included in the discussion.<br />

Transportation Impacts. None of the proposed<br />

remedial alternatives would be expected to create any<br />

long-term transportation impacts. If adverse impacts<br />

to transportation were to be detected. remedial<br />

activities would be modified or halted until the impact<br />

is mitigated.<br />

Air Qtsality. Potential a'tr quality impaeu are<br />

associated with all of the alternatives. These impacts<br />

have not been quantified but in the near term would be<br />

expected to be minor. For Alternatives 1, 3. 4, and 6,<br />

impacts would be mitigated through appropriate<br />

engineering controls.<br />

Natural, Cultural, and Historical Resources. Some<br />

short-tcrm adverse impacts to natural or cultural<br />

resources could occur during Implememation of<br />

Alternatives 1, 3, 4, and 6. The area immediately<br />

around the 221-U Facility is heavily developed with<br />

little wildlife or useable habitat, so few Impacts to<br />

biological or cultural resources are anticipated at the<br />

facility.<br />

Potential impacts to these resources would be a greater<br />

concern at borrow sites because they are located in<br />

otherwise undisturbed areas. Hotrow material would<br />

be obtained on or near the Central Plateau, an area<br />

that contains important iHg--largg_sagebrush<br />

communities. In any alternative, it would be critical to<br />

avoid disturbing sagebrush communities and any other<br />

high-quality habitat. Alternative 1 would require the<br />

least amount of borrow material and therefore would<br />

have the fewest potential impacts at borrow sites.<br />

Alternatives 3 and 4 would require 17 times more<br />

borrow material than Alternative 1 and would have the<br />

greatest potential Impacts at borrow sites.<br />

Allernative6 would require about five times more<br />

borrow material than Alternative 1. In Alternative 1,<br />

there is also the potential for adverse impaets at the<br />

ERDF. which Is located in an area of high-quality<br />

shrub-steppe habitat. Alternative I would require<br />

about a 12% expansion of an ERDF cell for waste<br />

disposal.


f '<br />

^<br />

rN<br />

100<br />

I Noise, Visual, and Aesthetic Effects. Alternatives 1,<br />

2 3.4. and 6 would increase noise levels, but the impacts<br />

3 would be or shurt-term duration during remedial<br />

4 actions and would not affect offsite noise kvels.<br />

5 Alternative 1 would have a positive impact on visual<br />

6 and aesthetic effects. Conversely. Alternatives 3 and 4<br />

7 and, to a lesser extent. Alternative 6 would have a<br />

8 negative long-term visual and aesthetic impact due to<br />

9 the visibility of the disposal facility from a distance.<br />

10 Under Alternatives 3 and 4, the facility would be<br />

11 approximately 24 m(80 ft) in height, and under<br />

12 Alternative 6, would be approximately 12 m (39 ft) in<br />

13 height.<br />

14 Socioeconosnie Impacts The 221-U Facility itself is<br />

15 not a factor In the socioecotwmics of the region. The<br />

16 number of workers involved in remedial actions under<br />

17 any of the alternatives would be small; therefore.<br />

18 impacts would be negligible.<br />

19 1Envlromanental Justice. Offsite impacts to any of the<br />

20 local communities would be minimal for all of the<br />

21 alternatives, so environmental justice iuues (i.e.. high<br />

22 and disproportionate adverse health and<br />

23 socioeconomie impacts on minority or low-income<br />

24 populations) would not be a concern.<br />

25<br />

26<br />

27<br />

28<br />

29(<br />

3p^1<br />

31<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

40<br />

41<br />

42<br />

43<br />

44<br />

Irrevessibk and Irretrievabk Commitrnent or<br />

Resources. Depending on the alternative selected.<br />

remedial action at the 221-U Facility could require an<br />

irreversible or Irretrievable commitment or resoiuces.<br />

particularly land use and geologic materials.<br />

All of the alternatives would result in land-tue loss to<br />

some extent. Alternatives 3, 4, and 6 would have<br />

the greatest impact because they would leave all or<br />

part of the 221-U Facility in place. This would make<br />

the site unlikely to be usable for other purposes.<br />

including industrial uses, for the foreseeable future.<br />

Alternative I would also limit site use, but to a lesser<br />

extent because contamination could remain below<br />

industrial cleanup standards but above unrestricted use<br />

standards to a depth or at least 4.6 m(IS A).<br />

Contamination above industrial cleanup standards<br />

might remain at greater depths. Alternative I would<br />

also result in IaM-use loss for ERDF disposal, because<br />

the ERDF would need to be expanded by about 12% of<br />

one cell to accommodate 221-U Facility waste.<br />

45 Alternatives 1. 3. 4, and 6 also would require an<br />

46 irretrievable and irreversible commitment of resources<br />

47 in the form of geologic materials. The quantity<br />

DOFIRL-2001-29<br />

Draft D Redline/Strikeout B<br />

48<br />

49<br />

50<br />

51<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

58<br />

59<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

74<br />

75<br />

76<br />

77<br />

78<br />

79<br />

80<br />

81<br />

82<br />

83<br />

84<br />

85<br />

86<br />

87<br />

88<br />

89<br />

90<br />

91<br />

92<br />

93<br />

94<br />

95<br />

96<br />

97<br />

20<br />

required would be significantly less for Alternative 1.<br />

This material would be obtained from onsite borrow<br />

pits. In addition, there would be a small increase in the<br />

amount of material required for the closure<br />

environmental cap at ERDF. Alternatives l, 3, 4, and<br />

6 also would require an irretrievable and irreversible<br />

commitment of resources in the form of petroleum<br />

products (e.g., diesel fuel and gasoline).<br />

Cumulative Effects. The proposed remedial action<br />

alternatives could have impacts when considered<br />

together with impacts from past and foreseeable future<br />

actions at and near the <strong>Hanford</strong> <strong>Site</strong>. Authorized<br />

current and future activities in the 200 Arws that<br />

might be ongoing during remedial action Include soil<br />

and groundwater remediation; operation and closure of<br />

underground waste tanks; construction and operation<br />

of tank waste vitrification facilities; storage of spent<br />

nuclear fuel; and surveillance, maintenance, and D&D<br />

of reprocessing facilities. Other activities on the<br />

<strong>Hanford</strong> <strong>Site</strong> Include D&D of a variety of facilities,<br />

soil and groundwater remediation, removal of spent<br />

nuclear fuel from the K Basins, and operation of the<br />

Energy Northwest commercial reactor. Activities near<br />

the <strong>Hanford</strong> <strong>Site</strong> include a privately owned radioactive<br />

and mixed waste treatment facility, a commercial fuel<br />

manufaaurer, and a titanium reprocessing plant<br />

There is some potential for impacts to natural<br />

resources at onsite borrow sites, although impacts can<br />

be minimized by appropriate planning. A DOE NEPA<br />

environmental assessment aurrenilyiuteviewthat<br />

evaluated Impacts to borrow sites from ether-<strong>Hanford</strong><br />

<strong>Site</strong> projects including remediation did dees not<br />

identify significant Impacts associated with continued<br />

use of existing onsite borrow pits. TheretaFvaiunusef<br />

remediet' ferr^yl<br />

Under Alternatives 3. 4, and 6, the 221-U Facility<br />

would become a permanent above-grade structure In<br />

the 200 West Area. With Alternatives 3 and 4, the<br />

structure would be about 24.4 m(80 ft) high and<br />

visible from a distance. Depending on other<br />

remediation activities in the 200 Areas (particularly the<br />

disposition or other canyon facilities), she facility<br />

could either be one of several such structures or could<br />

become a singular man-made element in an otherwise<br />

seeniclandscape.


^<br />

^<br />

^<br />

DOEIRL-2001-29<br />

Draft D RedlinetStrikrnut l;<br />

SUPPORTING DOCUMENTS ADMINISTRATIVE RECORD<br />

The public Is encouraged to read the following<br />

documents to gain a better understanding of the<br />

221-U Facility:<br />

Final FeoribilityStudyjorthe Canyon Disposition<br />

Initiative (221-U Facility), DOE!RL2001-11,<br />

Rev.10, U.S. Department of Energy. Richland<br />

Operations Office, Richland. Washington.<br />

aVasAingten.<br />

Phase! Feasibility Study jor the Canyon Disposition<br />

Initiative (221-UFaciliry), DOEIRL.97-11, Rev. 1,<br />

U.S. Department of Energy, Richland Operations<br />

Offa:e, Riehland, Wuhington.<br />

Fotused Feasibilitv Study for the U Plant Clesare<br />

Area a.rre <strong>Site</strong>s. DOElRG2003-23. Rev. O rDraft Al.<br />

U.S. Denartment of Enerev. Richland Ooeratiens<br />

Office. Richland. Washineton.<br />

21<br />

The Administrative Record can be reviewed at the<br />

following locations:<br />

Lnckheed Martin Services, Inc.<br />

Administrative Record<br />

2440 Stevens Center Place, Room 1101<br />

Itichland, W sshington 99352<br />

509/376-2530<br />

ATJUp86: Debbi Isom<br />

Washington State Dept. of Ecology<br />

Nuclear Waste Program<br />

300 Desmond Drive SE<br />

PO Box 47600<br />

Olympia, Washington 98504-7600<br />

360J407-7105<br />

AjjffRAG: Donna Ealdonada<br />

Armstrong Data Services<br />

00 US Environmental Protection Agency<br />

1200 6th Avenue EC1.076<br />

Seattle, Washington 98101<br />

206/553-6983<br />

ATTN 1169: JennirerJoki


^ POINTS OF CONTA CP<br />

^<br />

U.S. Drnartment of Enerev Renresentative<br />

AFlef19t ^vinl.earv<br />

Project Manager<br />

5091-V,V=<br />

373 9G3+<br />

U.S. Environrnental Protection Aeencv<br />

Reoregntative 1Region 10)<br />

Craig Cameron<br />

Project Manager<br />

5091376-8665<br />

Washinaton State Denanment ofEcoln¢v<br />

Reoresentative<br />

Man Mills<br />

Unit Manager<br />

309l1365721<br />

DOElRL-2001-29<br />

Draft D Rediine/Strikeout B<br />

22<br />

INFORMATION<br />

This Proposed Plan is avaiiable for viewing at the<br />

following public information repositories:<br />

University of Washington<br />

Suuallo Libnry Government Publications<br />

Box 3529000<br />

Seattle, Washington 98193<br />

206/543-1937<br />

g)^1R9G: Eleanor Chase<br />

Gomaga University, Foley Center<br />

Tri-Party Information Repository<br />

East $02 Boone<br />

Spokane, Washington 99258<br />

509/323-3839<br />

A37EROC: Connie Scarpelli<br />

Portland State University<br />

Branford Price Millar Library<br />

Science and Engineering Floor<br />

Tri-Patry Inforrnation Repository<br />

934 SW Harrison<br />

Portland, Oregon 97207-1151<br />

503/725-3690<br />

ATS,LpoG: Michael Bowman<br />

U.S. BDeoartment n6LED= Richland Public<br />

Reading Room<br />

Washington State University<br />

Consolidated Information Center, Room 101L<br />

2770 University Drive<br />

Richland, Washington 99352<br />

309/3727443<br />

$7311F66: Terri Traub


1<br />

DOEIR62001-29<br />

^ Draft D Redlinc/StrikeoutB<br />

^ CLOSSARY<br />

/\<br />

I<br />

2<br />

3 The first usage of technical terms and other specialized text in this Proposed Plan Is shown in bold In the document<br />

4 and the terms are defined below.<br />

5 Adadnistrative Record - The files containina all the documrnta used to selec(a tesnonx action at a CERCLA<br />

6 remedial action sile f ecations where the Administrative Record for Ihe }hnford Sit e is maintai ned were oreviou Iv<br />

7 provided In this document.<br />

8 Applicable or rekvant and appropriate requirements (ARARs) - Cleanup standards, standards of control, and<br />

9 other env'uonmental protection requirements based on federal or state laws that address a hazardous substance,<br />

10 pollutant, eontaminant, remedial action, location, or other circumstance at a CERCLA site, or that address problems<br />

11 or situations sufficiently similar to those encountered at the (ERCLA site that their use is well-suited to the<br />

12 particulars7te.<br />

13 Canyon buildings - <strong>Hanford</strong> <strong>Site</strong> chemical separations plants, called canyon buildings or canyon facilities. were<br />

14 constructed from 1944 through 1945 by the DuPont de Nemours Company for the U.S. Army Corps of Engineers in<br />

13 support of World War It plutonium ptoduction. These facilities were termed "canyon" buildings because of their<br />

16 monolithic size and the canyon-like appearance of their interiors.<br />

17 Containment A remedial alternative that relies on nlacement or a ohvsical barrier over a waste s it e to preve,,,<br />

18 Intrusion by humans andlor biota• may also bqQesianed to limit infiltration of preeinitation to provide nrotertion of<br />

19 groundwater by Iimiting mobilizati n orcontaminants in the vadose s oils .<br />

20 Contamisunts of conimm fCOCI - A focaced list of radioactive and cheTtcat Mn


f^<br />

n<br />

DOF/RL-2001-29<br />

Draft D Redlinc/Strikeout 6<br />

1^ Remedial aetion obieetives (RAOs) - Oeneral deacrintionc of what the remedial action will accomolitih (e e<br />

2 restoration of mroundwater).<br />

9<br />

10<br />

RCRA-compliant double liner and leachale collection system - A RCRA-compliant double liner and Icachate<br />

collection system for a landfill meets the requirements of Section 3004(o) and 3015 of the Hazardous and Solid<br />

Waste Amendments of RCRA. It consists of a top liner and a bottom liner with two Icachate collection and removal<br />

systems, one placed between the liners and one placed under the bottom liner.<br />

Record of Decision - The formal document in which a regulatory agency sets forth the selected remedial measure<br />

and the reasons for Its selection.<br />

24


f '<br />

("] APPENDIX C<br />

2<br />

3 RISK MODELING OF AN ENGINEERED SURFACE<br />

4 BARRIER FOR THE 221-U FACILITY<br />

r*N<br />

DOFJRL-2001-11<br />

Rev. {1 1 lhaTt fl<br />

Rrdlinc/StrikMU<br />

Final Feasibility Study/or the Canyon Disposition 7nitiative (221-U Facility)<br />

Junc 200 C-i


noFIRL-2001-11<br />

Rev. p 1 1)raft P<br />

^ ReJlinclSlrikawt<br />

f<br />

Final Feasibility Srudy fur the Canyon Disposition Initiative (221 •U Facility)<br />

J une 2 00 3 C-li


^<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

^1 9<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

f^<br />

TABLE OF CONTENTS<br />

DOFJR1.2001-11<br />

Rev. e-LPrsft j_3<br />

Rcdlinc/Stril^crnrt<br />

C RISK MODELING OF AN ENGINEERED SURFACE BARRIER FOR<br />

THE 221-U FACIIITY ................................................................................................... C-1<br />

FIGURE<br />

C.1 MODELING APPROACH, INPUTS, AND RESULTS ....................................C-1<br />

C.1.1 Similarityof Waste Disposal at the 221-U Facility to the<br />

Environmental Restoration Disposal Facility ..........................................C-1<br />

C.1.2 Specific Results of Modeling Fate and Transport to Groundwater<br />

at the 221-U Facility or ERDF ............. :........................... _.............. ....... C-2<br />

C.1.3 Results of Modeling a Disposal Facility with Clay Admix Liner.... ....... C-3<br />

C.2 REFERFNCES .................................................. ................................................... C-3<br />

C-1. Runoff Coefficient Graph ................................................................................................C-6<br />

TABLES<br />

C-1. RESRAD Input Parameters for Modeling Groundwater Protection at the<br />

221-U Facility and ERDF ...............................................................................................C-7<br />

C-2. Carbon-14 and Technetium-99 Breakthrough to Groundwater at Different<br />

Precipitation Rates ................................................................................. _........................ C-8<br />

Final Fea.ribiliry S+udy jor die Canyon Disposition lnfHarive (221•t/ Faciliry)<br />

June2003 C-iii


^<br />

^<br />

1<br />

2<br />

DOFJRL-2001-11<br />

Rev.A 1 Dra(t g<br />

Rcdlinr/Striktcwt<br />

Final Ftasibtlity StuAy for she Canyon Disposition Initiative (221-U Facility)<br />

unc ^IX) C-iv


f0'^'<br />

APPENDIX C<br />

DOFIRI.2001-1 l<br />

Rev. y l Draft j,t<br />

Rcdlinc/Strikeout<br />

3 RISK MODELING OFAN ENGINEERED SURFACE<br />

4 BARRIER FOR THE 221-U FACILITY<br />

5<br />

6<br />

7 C.1 MODELING APPROACH, INPUTS, AND RESULTS<br />

8<br />

9 Groundwater in the vicinity of the 221-U Facility is contaminated as a result of past operations,<br />

10 disposal practices. and unplanned releases. No use of groundwater is predicted to be allowed to<br />

11 occur as long as the mission of the 200 Areas remains management of existing waste and waste<br />

12 disposal facilities and institutional controls remain in place. However, further degradation of<br />

13 groundwater will be prevented.<br />

14<br />

15 The groundwater cleanup objective for the 200 Areas is restoration of the contaminated aquifer<br />

16 to drinking water standards. For mobilc contaminants in the 200 Areas, cleanup levels protective<br />

17 of groundwater and the Columbia River are based on the<br />

Is W „ .,<br />

19 #4ethed-,4EWashington Administrative Code (WAC)173-340-7453 ( Ecolog,v 2001) . Drinking<br />

20 water standards are used as the basis for detem»ning whether soil cleanup levels will be<br />

(--N21 protective of groundwater quality because the aquifer is considered to be a potential drinking<br />

22 ^ water source even though PATC-A AC 173-340-745j is being used as the basis for<br />

23 direct contact cleanup levels for chemicals under the industrial land-use scenario and<br />

24 groundwater consumption is not part of the reasonable maximum exposure scenario.<br />

25<br />

26 C.1.1 Similarity or Waste Disposal at the 221-U Facility to the<br />

27 Environmental Restoration Disposal Facility<br />

28<br />

29 Use of the 221-U Facility for purposes of waste disposal, as described in this final feasibility<br />

30 study report for Alternatives 3, 4, and 6, would be modeled after the Environmental Restoration<br />

31 Disposal Facility (ERDF). The ERDF is a large radioactive and mixed waste landfill authorized<br />

32 under the Comprehensive Environmental Response, Compensation, and Liability Act oj1980<br />

33 (CERCLA) and established to receive waste, including both soil and debris from reactor-related<br />

34 remediation activities on the <strong>Hanford</strong> <strong>Site</strong>. Constructed to Resource Conservation and Recovery<br />

35 Act of 1976 (RCRA) Subtitle C criteria, it has a double liner/leachate collection system. As<br />

36 mandated by the ERDF Record of Decision (EPA 1995), the disposal facility will be capped by a<br />

37 RCRA Subtitle C-type cover modified to be 5 m(16.4 tt) thick for intrusion control. The cover<br />

38 will incorporate two infiltration barriers. The first is a vegetative barrier that removes moisture<br />

39 by evaporation/transpiration. The second is a composite flexible membrane/clay admix liner<br />

40 60 cm (2 ft) thick overlain by a drainage layer. The drainage layer is planned to be a 30-cm<br />

41 (1-ft)-thick layer of gravel on a 2% slope (or equivalent). Waste is compacted in the ERDF to<br />

42 provide a stable foundation for the cover.<br />

(--'43<br />

Final Ftasibitiry Study jor the Canyon Disposition fnitiative (221-U Facility)<br />

Jum 200.1 C-1


. . .,..<br />

Appendix C - Risk Modeling of an Engineered DOFIRlr2001•I I<br />

Surface Barrier for the 221•U Facility Rev. m Draft E<br />

Rcdiinc/Strikeout<br />

I The radionuclides carbon-14, tcchnetium-99, tritium ( 1-I-3), and most uranium isotopes are highly<br />

2 mobile when contacted by water in soil. These radionuclides pose a potential threat to<br />

3 groundwater when disposed in a facility and must be evaluated by appropriate mathematical<br />

4 modeling. The potential impacts of carbon-14 and other radionuclides on the groundwater<br />

5 beneath the 221-U Facility or ERDF were modeled using the RESidual RADioactivity<br />

6 (RESRAD) model developed for the U.S. Department of Energy (DOE) by Argonne National<br />

7 Laboratory (ANL). The results of the modeling concluded that no radionuclides, including<br />

8 carbon-14, technetium-99, tritium (11-3), and uranium isotopes, will reach groundwater within<br />

9 1,000 years.<br />

10<br />

I I The RESRAD model was developed forDOE (ANL 1993) to implement guidelines under<br />

12 DOE Order 5400.5 for allowable residual radioactive material in soil. The RESRAD model is a<br />

13 well-developed and mature code. It incorporates a dynamic, one-dimensional, nondispersion<br />

14 analytical model to evaluate contaminant mobility from a source in the vadose zone to<br />

15 groundwater. The RESRAD model has been validated and veritied independently as described<br />

16 in reports available from ANL The model was identified for use by the U.S. Environmental<br />

17 Protection Agency (EPA) in performing dose assessments to support the EPA guidance limit for<br />

1 B radiation dose from contaminated sites to 15 mrem/yr above background (EPA 1997).<br />

19<br />

20 Benchmarking of RESRAD, MEPAS, and MMSOIIS was performed in a study by the DOE and<br />

^2I EPA (DOE 1995) that concluded that RESRAD would predict a shorter travel time and higher<br />

22 groundwater concentration of potential contaminants than the other two models. That is,<br />

23 RESRAD provides a more conservative evaluation than models that consider more elaborate<br />

24 fate-and-transport algorithms. In addition. the RESRAD modeling described is conservative<br />

25 because only the cover admix layer and overlying drainage layer, and not the other eover<br />

26 components or liner system, were considered for its contribution of runoff and moisture<br />

27 retardation in the evaluation of groundwater protection.<br />

28<br />

29 C.1.2 Specific Results of Modeling Fate and Transport<br />

30 to Groundwater at the 221-U Facility or ERDF<br />

31<br />

32 To determine if radionuclides arc predicted to reach groundwater within 1,000 years, modeling<br />

33 was performed as described in Appendix B. Section B.6.3. Multiple runs using several<br />

34 radionuclide concentrations showed that the results of the evaluation of groundwater protection<br />

35 are insensitive to radionuclide concentration variation. With the exception of the field capacity<br />

36 and cover characteristics, all of the RESRAD input parameters are reprzsentative of the<br />

37 200 Areas as modeled in the 200-CW-I Operable Unit Remedial Investigation Report<br />

38 (DOE-RL 2000) and presented in Appendix B. Tables B-9 and B-10 of this final feasibility study<br />

39 report. The RESRAD guidance (ANL 2001) defines the field capacity as the total porosity<br />

40 minus the effective porosity. The field capacity is used as the lower bound for the moisture<br />

41 content of the specified soil layer. Under field conditions the field capacity may be expected to<br />

42 be lower than the total porosity minus the effectivc porosity, but not higher. Values of porosity<br />

('43 and field capacity used in these calculations were based on levels of waste compaction normally<br />

44 achieved at ERDF and expected at the 221-U Facility. These values are presented in Table C-1.<br />

Firtaf Fearibrliry Strrdy jar the Cart)on Disposition In&iative (221-U Facility)<br />

LLne 2001 C-2


2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

^20<br />

.r ..1<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

("^13<br />

44<br />

Appendix C - Risk Modeling of an Engineered DoFARlr2001-11<br />

Surface Barrier for the 221-U Facility Rev. ol raft Q<br />

Redlinc/Strikcout<br />

Cover-rclated inputs to RESRAD are predicated upon use of a Modified RCRA Subtitle C-type<br />

cover for the 221-U Facility or ERDF final cover, as mandated by the ERDF Record of Decision<br />

(EPA 1995). The Modified RCRA Subtitle C-typc cover includes a 0.6-m (2-ft)-thick<br />

compacted soil/bentonite admix with a geosynthetic membrane, a drainage layer, a vegetation<br />

layer, and a total thickness of 5 m(16.4 ft). The effect of the geosynthetic membrane to retard<br />

moisture penetration was ignored in the RESRAD evaluation. Two important cover modeling<br />

parameters are admix soil density and runoff coefficient. Runoff coefficient is related to<br />

drainage layer transmissivity, admix transmissivity, and annual inflow (precipitation). Values<br />

from the ERDF design analysis (Casbon 1995) for admixed soil density and the transmissivity<br />

(1 cmis) for 0.3 m(1 ft) of clean drainage gravel were used to model the cover. Drainage layer<br />

transmissivity is converted to a runoff coefficient value for different inflows as shown in<br />

Fi gure C- thc .-qhrrunoff coefficient increases as the transmissivity increases and as the<br />

precipitation increases.<br />

i u C- 1 shows coefficientc for 20.3 cm/yr and 127 cm/vr ( 8 in./vr and 50 in./yr1. The<br />

26 cm/vr and 53.3 cm/yr ('<br />

linearrelationship. Because<br />

transmissivitv of 10'° cm/vr was assumed. Runoff coefficients approach 100% as liner<br />

transmissivity decreases to the transmissivity value of a clay liner of 10'8 cm/yr. Therefore, a<br />

single runoff coefficient of 0.98 was used for all precipitation levels.<br />

C.1.3 Results of Modeling a Disposal Facility with Clay Admix Liner<br />

The RESRAD runs for determination of preliminary remediation goals did not model the effects<br />

of the cover and predicted that only radionuclides with a distribution coefficient of less than one<br />

(carbon-14, technetium-99, and tritium (H-3]) had the potential to reach groundwater within<br />

( 1,000 years. Uranium has a distribution coefficient.eRikreeereater than zem and was predicted<br />

not to reach groundwater within 1,000 years.<br />

With the clay admix cover included in the evaluation, RESRAD predicts that no radionuclides<br />

from the 221-U Facility or ERDF will reach groundwater within 1,000 years. ^As shown in<br />

Table C-2. this would hold true for current, double, and triple precipitation rates for the<br />

<strong>Hanford</strong> <strong>Site</strong>.<br />

C.2 REFERENCES<br />

40 CFR 141, "National Primary Drinking Water Regulations;' Code of Federal Regulations,<br />

as amended.<br />

Final Feasibility Study for the Canyon Disposition Initiative (221-U Facility)<br />

June 100<br />

C-3


n<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

r'%21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

Appendix C - Risk Modeling of an Engineered DOFJRL-2001-11<br />

Surface Barrier for the 221-U Facility Rev. p t nn,ft L<br />

Redlinc/Strikcnut<br />

ANL,1993, Manual forlmplementing Residual Radioactive Material Guidelines Using<br />

RESRAD, Version 5.0, ANL/EAD/LD-2, September 1993, Environmental Assessment<br />

Division, Argonne National Laboratory, Argonne, Illinois.<br />

ANL, 2001, RESRADfor Windows, Version 6.1. Environmental Assessment Division, Argonne<br />

National Laboratory, Argonne, Illinois.<br />

BHI, 2001, ERDFCroundwater Modeling White Paper (CCN 088246 to A. R. Michael, Bechtel<br />

<strong>Hanford</strong>, Inc.. from Michael Casbon, April 4, 2001), Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

Washington.<br />

Casbon, M. A., 1995, Design Analysis, Construction of W-296 Environmental Restoration<br />

Disposal Facility, BHI-00355, Rev. 00, Vol. 1, Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

Washington.<br />

DOE, 1995, Benchmarking Analysis of Three Multimedia Models: RESRAD, MMSOILS, and<br />

MEPAS, DOE(ORO-2033, October 1995, U.S. Department of Energy and<br />

U.S. Environmental Protection Agency, Washington, D.C.<br />

DOE O 5400.5. Radiation Protection ofthe Public and the Environment, U.S. Department of<br />

Energy. Washington, D.C.<br />

DOE-R4 1992, Remedial Investigation Feasibility Study for tGe 1 t70-BC-1 Operable Unit,<br />

DOE/RLr90-07, Rev. 0, U.S. Department of Energy, Richland Operations Office,<br />

Richland, Washington.<br />

DOE-Rf., 2000, 200-CW-I Operable Unit Remedial Investigation Report, DOElRL2000-35,<br />

Rev. 0, U.S. Department of Energy, Richland Operations Office, Richland, Washington.<br />

Ecolo!rv. 2001. Model Toxios Control Act Clemrup Rerrdatinn. Chamer 173-340 WAC.<br />

Publication 94406. Amended Februar,yl2. 2001. Washinrton State Department of<br />

Ecolow. Ofvmpia. Washington.<br />

EPA.1995, Record of Decision: U.S. DOE <strong>Hanford</strong> Environmental Restoration Disposal<br />

Facility, flanford <strong>Site</strong>, Benton County, Washington, U.S, Environmental Protection<br />

Agency, Region 10, Seattle, Washington.<br />

EPA, 1997, Establishment of Cleanup Levels for CERCLA with Radioactive Contamination,<br />

OSWER No. 9200.4•18, U.S. Environmental Protection Agency, Washington, D.C.<br />

Pe yt on, R. L. and P. R. Schrocder. 1990.<br />

F,ttvironmetntd Enrineering, Vol.<br />

"Journal a<br />

Final Feasibility Study for the Canyon Disposition tnitiative (221-U Facility)<br />

J une 200'i C-4


l . .<br />

Appendix C - Risk Modeling of an Engineered DoFnur.2ool-1 t<br />

Surface Barrier for the 221-U Facility Rev. e l Draft p<br />

^ Rcdlino/Strilxou<br />

^<br />

(0^\<br />

1 PNNL,1999, <strong>Hanford</strong> <strong>Site</strong> Climatological Data Summary 1998 with Historical Data,<br />

2 PNNL-12087, Pacific Northwest National Laboratory, Richland, Washington.<br />

3<br />

4 " nt+e+l,hc^--Eleunty : le^<br />

5 es-ttme+xleel<br />

6<br />

7 WDOH,1997, <strong>Hanford</strong> Guidance for Radiological Cleanup, WDOF1320-015, Rev. 1, Division<br />

8 of Radiation Protection, Washington Department of Health, Olympia, Washington.<br />

9<br />

Final Feasibility Studyfor Nie Canyon Disposition fiiitiative (22/dJ Facility)<br />

lune :441 C-5


t^<br />

Appendix C - Risk Modeling of an Engineered noFlRt.-2001-1t<br />

I Surface Barrier for the 221-U Facility Rev. W 1 nr,ft g<br />

1 I Fle ttre C-1 . Run o ff Cne(ficient Graph (Pevtnn and Schroeder 1990).<br />

2<br />

3<br />

loo 0<br />

: p w \ \<br />

C `,<br />

OD •` ^^ `,` ^<br />

^ JO<br />

•^ O \<br />

`.<br />

10<br />

20<br />

Redline/Slrikeout<br />

O^<br />

^<br />

`70 C<br />

tu 00 --__- KO - 1 ca/t `,^•.<br />

^\ '° 40<br />

r w --- KO - 0.1 c^/a<br />

K0- 0.01eah ^^<br />

•. ^ \<br />

60<br />

o<br />

o 40 W KO - 0.001 oe/n 00 ¢<br />

Cr<br />

^ ^ '• ,,, ^ b 70 C-4<br />

0 60 In./yr Intlor ^ .^ ^ ^<br />

¢ m o 6 In./Or 66 Inflor<br />

4<br />

^ 10 Do<br />

0 Itt-6 10_r t0-0 t0_6<br />

KP (crt/s)<br />

Final Feasibi7iry Stadyfor the Canyon DisposUlon Initiative (221 d/ FaeAiry)<br />

une 2 00 1 • C-6<br />

100


1 '<br />

^<br />

Appendix C - Risk Modeling of an Engineered DoEIRI-2ool-1I<br />

Surface Barrier for the 221-U Eacility Rev. 0 1.Dr.t3 11<br />

Rcdlinc/Strikeout<br />

Exposure Pathways<br />

Table C-1. RESRAD Input Parameters for Modeling Groundwater Protection<br />

at the 221-U Facility and ERDF-<br />

Category(Parametcr Units User Input Rationale and Cltation'<br />

Drinking Used for evaluation of groundwater protection.<br />

water athway See Table B-9<br />

ROt I- Contaminated Zone CZ)<br />

Area of CZ m2 1.9 x l0s Avera e areal extent of dispo sal facilit y<br />

Thickness of CZ m 23.9 Avera ge thickness of disposed waste<br />

Length Parallel to Aquifer Flow in 521.2 Based on areal extent of di. sal facilit y<br />

Radiation Dose I.imit mrenJyr 4 40 CFR 141<br />

Elapsed Time Since Waste Placement yr 0 RESRAD default for determination of lookup values<br />

R013 -Cover and CL Hydrolo ical Data<br />

Cover Depth m 0.61(2 fU Clay admix layer in RCRA Subtitle C cover<br />

Cover Material Density glems 2.2 Average density of admix layer<br />

Cover Erosion Rate m/yr 0 Erosion of 15-m cover will not affect admix la yer<br />

Density of CZ g/cros 2.1 From direct measurement<br />

CZ Erosion Rate m! 0 CZ will be covered and not affected by erosion<br />

CZTotalPotosit 0.34 DOE-RL2000andBHI2001<br />

CZ Effective Porosity 0.25 DOE-RI.2000 and Bill 2001<br />

CZFieldC.apacit 0.09 =Totalporosity -effectiveporosity<br />

CZ Hydraulic Conductivity m/yr 300 DOE-RL 2000 and BHI 2001<br />

CZ b Parameter 4.05 DOE-RI. 2000 and BH12001<br />

Humidity in Air cros 8 RESRAD default<br />

Eva an. iration Coefficient 0.91 WDOII 1997<br />

Wind Speed ndsec 3.4 PNNL 1999<br />

Precipitation nVyr 0.16 16em(6.3in.)avg.annualrainfall.DOL-RL1992<br />

Irrigation Rate m/ r 0 Industrial scenario<br />

Irrigation Mode Overhead RESRAD default<br />

Runoff Coefficient 0.98 Based on cover density and 2% slopc<br />

Watershed Area for Nearby Stream or Pond m= 1.000,000 RESRAD default<br />

Accuracy for Water/Soil Computations 0.001 RESRAD default<br />

R014 - Saturated Zone (SZ) flydrolo ical Data See Table B-B<br />

R015 - Uncontaminated and Unsaturated Strata<br />

Hydrological Data<br />

Sce TaDle B 8<br />

R016 -Distribution Coefficients (Kd) See Table B-8<br />

R017 - Inhalation and External Gamma See Table B-B<br />

R018 - IngeAion Pathway Data. Dietary<br />

Parametcrs<br />

See Table B-8<br />

R019 - Ingestion Pathwa y Data, Nondietary See Table B-B<br />

R021-Radon<br />

'See Section C2 for complete references.<br />

Not used Radon is not a contaminant of potential concern<br />

2<br />

Final Feasibility Srudy/or fba Canyon Dirpotrtion httNaliva (22/-U Facility)<br />

1<br />

'100 C-7


(_^%<br />

^<br />

^<br />

11<br />

Appendix C - Risk Modeling of an Engineered DoF1xt-2001-11<br />

I Surface Barrier for the 221-U Facility Rev.p1 nraf @<br />

2 Table C-2. Carbon-14 and TechnetiumA9 Breakthrough to<br />

3<br />

Groundwaterat Different Precipitation Rates.<br />

4<br />

Preciuitition tFSRAn Fxtimated<br />

Runoff Cornicirnt<br />

m/vr ((nJvrl<br />

Wars for Breakthr2 ch<br />

Q,LkSOJI 4.4$ 14.430<br />

q•36 (U4 Q.4$ Z.^.$<br />

¢L){21 LU ^^^<br />

Rcdlinc)Strikeout<br />

Finaf fsaslbifity Studyforthe Canyon Disposition )nitrat)vt (22)-U Facility)<br />

Iune?00:1 C-$


^<br />

^<br />

APPENDIX D<br />

2<br />

3 SLOPE STABILITY ANALYSIS FOR<br />

4 ENVIRONMENTAL CAP<br />

Final Feasibility Smdy jor rhe Canyon DiJporiiion Initiative (221• f/ Facility)<br />

me,0 1<br />

DOFJRL-2001-11<br />

Rev. N 1 Draft Li<br />

$edlinc/Stri kennt<br />

D-i


(0"%<br />

t^<br />

DOFJRL-2001-1 l<br />

Rev. N 1 Draft P<br />

Rcdline/Strikecwt<br />

Fina1 Feasibifity Srady jor the Canyon Disposition Initiative (221-U Facility)<br />

June 100.1 D-il


DOFlRL-2001-11<br />

Rev. 0 1 nri fi f,i<br />

TABLE OF CONTENTS<br />

2<br />

3<br />

4<br />

5<br />

D SLOPE STABILITY ANALYSIS FOR ENVIRONMENTAL CAP ................ ........D-1<br />

6 D.1 INTRODUCTION ....................................................................................... ........D-1<br />

7<br />

8 D.2 DESIGN CRITERIA ................................................................................... ........D-2<br />

9<br />

10 D.2.1 Design Life ..................................................................................... ........ D-2<br />

11 D.2.2 Engineered Fill, Waste, and Subgrade Properties ...................................D-2<br />

12 . D.2.3 Engineered Banier Function and Components .......................................D-2<br />

13<br />

14<br />

D.2.4<br />

D.2.5<br />

Bottom Liner Function and Components ...................................... .. ........ D-3<br />

Erosion Protection ...................................................................................D-4<br />

15 D.2.6 Seismic Design ................................................................................ ........D4<br />

16<br />

17<br />

D.2.7 Acceptabfe Factors of Safety ........................................................... ........D-5<br />

18<br />

19<br />

D3 METHODS OF ANALYSIS ................................................... .................... ........D-5<br />

20 D3.1 StabifityAnalyses .................... ........................................................ ........ D-5<br />

(--`,21<br />

22<br />

D3.2 Seismic Defotmation Analyses ........ ................................... ................... D-6<br />

23<br />

24<br />

D.4 SUMMARY OF STABILITY ANALYSIS RESULTS .....................................D-6<br />

25<br />

26<br />

27<br />

D.4.1<br />

D.4.2<br />

Results forAltemative 3 .......................................................................... D-6<br />

Results for Alternative 4 ..........................................................................D-7<br />

28 D.5 CONSIDERATIONS DURING DESIGN DEVELOPMENf............................D-8<br />

29<br />

30<br />

31<br />

32<br />

D.6 REFERENCFS ................ »................................ ................... ».............................D-9<br />

^<br />

Final Feasibiiiry Studyjor qte Canyon D'upoaitian leitiative (221-U Facility)<br />

1une !D03 D-iii


1 '<br />

^<br />

^<br />

DOEJRL-2001-1 t<br />

Rev.H1 nraf{$<br />

RcdlinclSlrikenut<br />

I FIGURES<br />

2<br />

3 D-1. 221-U Environmental Cap Components .......................... . ......................... ....................D-11<br />

4 D-2. Alternative 3: Cross Section of Environmental Cap ....................................................D-12<br />

5 D-3. Alternative 4: Cross Section of Environmental Cap ................................ ....................D-13<br />

6 Dj{. Engineered Barrier Cross Scction for Alternatives 3, 4, and 6. ........„ ...... ....................D-14<br />

7 D-5. Cross Section for Bottom Layer (Alternative 4 Only) .............................. ....................D-15<br />

8 D-6. Cross Section: Erosion Protection Layer .................................................. ....................D-16<br />

9<br />

10<br />

11 TABLES<br />

12<br />

13 D-1. Assumed Engineered Fill, Waste, and Subgrade Properties .................................... ....D-17<br />

14 D-2. Assumed Geotechnical Engineering Properties for Engineered<br />

15 Barrier Components ....... ............................................... .................... ........ .................... D-17<br />

16 D-3. Summary of Alternative 3 Stability Analysis ................ ........ _.......... _...... .................... D-18<br />

17 D-4. Summary of Alternative 4 Stability Analyses for Exterior Bottom Liner . ...... .............D-18<br />

18<br />

19<br />

Final Feasibility Stadyjor the Canyon Disposition lnitiativo (221-U Facility)<br />

June 2003 D-iv


DOF1Rlr2001-11<br />

Rev. ALP-rqfj },.i<br />

ReJlinc/Strit.cout<br />

1 APPENDIX D<br />

2<br />

3 SLOPE STABILITY ANALYSIS FOR<br />

4 ENVIRONMENTAL CAP<br />

5<br />

6<br />

7 D.1 INTRODUCTION<br />

8<br />

9 This appendix describes the slope stability analyses and results used to develop recommended<br />

10 cross sections for an environmental cap in support of two alternative layouu for disposing of<br />

11 contaminated material in and around the 221-U Facility. The environmental cap consists of three<br />

12 components: engineered fill (uncontaminated compacted soil), an engineered barrier (a modified<br />

13 Resource Conservation and Recovery Act oj1976 [RCRA) Subtitle C surface barrier), and<br />

14 erosion protection (coarse riprap, gravel, and sand). The arrangement of these components<br />

15 within the environmental cap is presented in Figure D-1.<br />

16<br />

17 The alternative development is in support of pre


Appendix D- Slope Stability Analysis for DOFJR1-2001-1 i<br />

Environmental Cap Rev.A l Dreft lt<br />

I<br />

Redlinc/Strikeout<br />

I final design may also consider additional configurations (e.g., during construction).<br />

2 The recommendations are pre-cronceptual in nature and should be reevaluated if the design is<br />

3 finalized and specific slope geometry, material availability, material properties, and construction<br />

4 requirements are known. The engineered barrier and exterior bottom liner sections (for<br />

5 Alternative 4 only) analyzed and described in this appendix were developed by others; their<br />

6 suitability for limiting infiltration and supporting vegetation were not assessed as part of this<br />

7 final feasibility study. Such evaluations should be performed during a final design effort.<br />

8<br />

9<br />

10 D.2 DESIGN CRITERIA<br />

11<br />

12 Design criteria and assumptions that were used in the slope stability analyses are discussed in the<br />

13 following subsections.<br />

14<br />

15 D.2.1 Design Life<br />

16<br />

17 The performance period for the 221-U Facility under Alternatives 3 and 4 is 1,000 years. The<br />

18 RCRA Subtitle C barrier design life, however, is 500 years (DOE-Ri. 1996). It is assumed that<br />

19 the engineered barrier would be replaced in kind after 500 years so that the 1,000-year<br />

20 pcrformance period would be achieved. It is understood that construction and initial<br />

^21 maintenance would proceed for several years following closure of the facility, but after a period<br />

22 of roughly 50 years, the facility is to be self-maintaining.<br />

23<br />

24 D.2.2 Engineered Fill, Waste, and Subgrade Properties<br />

25<br />

26 The assumed properties for the engineered fill, exterior waste ftll (Alternative 4 only), and<br />

27 subgrade are listed in Table D-1. These subgrade design strengths were taken from the<br />

28 . calculations prepared by Baxter (2000) for structural evaluation of the building and are judged to<br />

29 be reasonable based on the logs of existing subgradc conditions and the primarily granular nature<br />

30 of waste and fill materials in the area.<br />

31<br />

32 D.2.3 Engineered Barrier Function and Components<br />

33<br />

34 The engineered barrier is patterned after the Modified RCRA Subtitle C design (DOE-RL 1996),<br />

35 which has a minimum surface slope of 2% for drainage, uses evapotranspiration in an upper zone<br />

36 combined with a capillary break as a primary hydraulic barrier to infiltration, and has an<br />

37 additional layer of low-permeability material to act as a secondary hydraulic barrier. The general<br />

38 engineered barrier cross section is shown in Fgure D-4. The height of seepage above any of the<br />

39 layers is assumed to be zero. This cross section is similar to that used for capping similar waete<br />

40 inatetialswaste on the <strong>Hanford</strong> <strong>Site</strong>, except that a 0.9-m (3-ft)-thick clay admixture was used<br />

41 instead of an asphaltic layer for the secondary barrier. Because of the potential, although judged<br />

42 to be very low, for differential settlement of the environmental cap around the 221-U Facility, it<br />

io^'43 is believed that secondary settlement of the clay-admixture secondary would accommodate<br />

44 settlement, if any, more satisfactorily than a comparatively thin asphalt layer. This is a<br />

Final FtasibifiryStady jor dit Canyon Disposition Giltiativt (221-U Facility)<br />

lune 300:1 D-2


Appendix D-- Slope Stability Analysis for poFJrtt.-2001-1 l.<br />

I Environmental Cap Rev. e cd1 n<br />

Rodlinc/Strikcout<br />

1 conservative approach, because most settlcmcnt of the engineered fill would have occurred<br />

2 during the approximately 2-year construction period for the barrier, thus minimizing the potential<br />

3 for additional settlement during the post-closure period.<br />

4<br />

5 Gcosynthetics were not used for the engineered surface barrier in the recommended cross<br />

6 sections because the long-term (500-year) performance of geosynthetics cannot be extrapolated<br />

7 from existing data. Layout requires that the engineered barrier must extend to at least a 1 H:1 V<br />

8 projection upward and outward from the bottom comcrs of the 221-U Building.<br />

9<br />

10 The assumed geotechnical properties of the engineered barrier components are listed in<br />

11 Table D-2. The basis for estimating each property is also included in the table.<br />

12<br />

13 D.2.4 Bottom Liner Function and Components<br />

14<br />

15 The exterior bottom liner would be placed only for Alternative 4 to function as bottom<br />

16 containment for waste that is disposed outside of the concrete structure. A waterproof coating or<br />

17 liner would be applied to the exterior wall of the 221-U Facility where it would be in contact<br />

18 with the exterior waste fill. The liner system is intended only as a temporary filtrate collection<br />

19 and barrier system while the exterior waste fill, engineered fil1, and engineered barrier are being<br />

20 placed. After the engineered barrier is in place and excess pore water ( if any) within the exterior<br />

(^N21 waste fill has dissipated, it is assumed that only very small amounts of additional infiltration<br />

22 would reach the bottom liner. After facility closure, the bottom liner would no longer be relied<br />

23 upon for long-term protection of human health and the environment or for leachate collection.<br />

24<br />

25 The general bottom liner cross section is shown in F'igure D-5. The height of seepage in the<br />

26 drain gravel layers is assumed to be less than 15 cm (6 in.) for short-term conditions during<br />

27 waste-filling operations (a conservative assumption because no specific analyses were performed<br />

28 to determine the estimated seepage height for this pre-conceptual feasibility study) and zero for<br />

29 long-term conditions. The cross section shown is Identical to the dual liner that has been used at<br />

30 the Environmental Restoration Disposal Facility (ERDF) on the <strong>Hanford</strong> <strong>Site</strong> (Casbon 1995).<br />

31 Throughout the geotechnical profession, it is generally agreed that geosynthetics can be<br />

32 considered to have a useful life of at least 100 years. Because the liner must maintain drainage<br />

33 and low-permeability functions for only a few years (until the engineered barrier is in place and<br />

34 minimizes infiltration), geosynthefics are used in the external bottom liner cross section.<br />

35<br />

36 The clay admixture and drainagc material properties for the external bottom liner are assumed to<br />

37 be similar to those listed in Tablc D-1 for the engineered surface barrier materials. The unit<br />

38 weight of the 0.9-m (3-R)-thick native soil protective layer was conservatively estimated to<br />

39 weigh 1,031 kglm3 ( 1101b/fO) and have an angle of internal friction of 26 degrees with no<br />

40 cohesion.<br />

41<br />

42 For stability analyses, the textured high-density polyethylene (FIDPE)lnonwoven geocomposite<br />

("43 interface is the weakest of all the materials and interfaces within the external bottom liner cross<br />

44 section. Residual strengths are commonly used for assessing the stability of sloping liner or cap<br />

Fiaal Feasibility Study jor dte Canyon Disposition laiuiat(ve(221-U Facility)<br />

un '1 00Z D-3


Appendix D - Slope Stability Analysis for DOE/Rt..-2001-1I<br />

I Environmental Cap Rev. 0 1 Draft n<br />

RedlinelStrikcnut<br />

I systems (Stark and Pocppel 1994). The residual friction for the critical HDPFJgeocomposite<br />

2 interface was assumed to be 24 degrees with no cohesion, based on recent interface friction<br />

3 testing performed on similar materials (CH2M HILL 2001). The actual value of interface<br />

4 friction should be confirmed with testing during final design.<br />

6 D.2.5 Erosion Protection<br />

7<br />

8 The finished environmental cap is roughly 24 in (80 ft) high. Although a specific hydraulic<br />

9 analysis was not performed for this pre-conceptual design stage, it is judged that a slope this high<br />

10 would need rock armor for erosion protection if the slopes were steeper than about 8%.<br />

11 Vegetated slopes steeper than 8% are commonly used in landGlls, but they usually have<br />

12 intermediate drainage collection ditches so that slope lengths are limited to around 30 m(100 ft).<br />

13 Mid-slope drainage ditches are not considered feasible for the 221-U environmental cap because<br />

14 they would require maintenance and some kind of surface protection from concentrated flows<br />

15 that would n:nder the evapotranspirational properties of the silt ineffective. An embankment<br />

16 grade of 3H:I V or 4H:1 V would create a slope roughly 90 to 122 in (300 to 400 ft) long, which<br />

17 is judged to have unacceptable rilling and sheet erosion without rock armor.<br />

18<br />

19 For the purposes of pre-conceptual design stability analyses, the erosion protection layer is<br />

20 assumed to have the cross section shown in Figure D-6. The composition and thickness of the<br />

^21 riprap and graded filters must be specified during final design based on hydraulic information,<br />

22 constructability considerations, and filter criteria for the undcrlying clean fill. For stability<br />

23 analyses, the combined 1.8-m (6-ft) depth of riprapr and filters were assumed to have a friction<br />

24 angle of 43 degrees and unit weight of 1,265 kg/m (1351b/ft3).<br />

25<br />

26 D.2.6 Seismic Design<br />

27<br />

28 Seismic design criteria were taken from Skriba (1997), which provides general design criteria for<br />

29 U.S. Department of Energy (DOE) facilities at the <strong>Hanford</strong> <strong>Site</strong>. Skriba (1997) is based on<br />

30 DOE Order 6430.IA, General Design Criteria, DOE Order 5480.28, Natural Phenomenon<br />

31 Hazards Mitigation, and DOE STD-1020, Natural Phenomenon Hazards Design and Evaluation<br />

32 Criteria jor Department ojEnergy Facilities (DOE 1996). Design criteria in Skriba (1997) are<br />

33 presented by "Performance Category' (PC), with PCO corresponding to the lowest facility hazard<br />

34 ranking (e.g., a nonessential facility with no occupants) and PC4 being the highest hazard<br />

35 ranking (e.g., an operating nuclear reactor).<br />

36<br />

37 For stability analyses, response spectra in Skriba (1997, Table 6) for PC3 that were developed<br />

38 for the 100 and 200 Areas of the <strong>Hanford</strong> <strong>Site</strong> were used to determine peak horizontal ground<br />

39 accelerations within the environmental cap. The performance goal for a PC3 facility is<br />

40 continued function of the facility following a seismic event, including confinement of hazardous<br />

41 materials and occupant safety, and is believed to be appropriate for the 221-U Facility under<br />

42 Alternatives 3 and 4. The PC3 base acceleration used in stability analyses is 0.26 S. Based on a<br />

(^43 probabilistic seismic hazard analysis performed for the 200 West Area of the <strong>Hanford</strong> <strong>Site</strong><br />

44 (WHC 1996), a mean peak horizontal acceleration of 0.26 g corresponds to a seismic event with<br />

Final Feasibility Stady jor the Canyon Disposition Initiative (221•U Faciliry)<br />

'1 001 D-4


Appendix D - Slope Stability Analysis for poEIRL-2001-11<br />

I Environmental Cap Rev. 0 1 Draft a<br />

^ Redline/Slrikeout<br />

I a return period of approximately 2.000 years. The design earthquake magnitude is estimated at<br />

2 6.5, based on site-specific deaggregation information from the U.S. Geological Survey seismic<br />

3 hazards web site (httn://@eohazards.cr.usgs. fov/eq) .<br />

4<br />

5 D.2.7 Acceptable Factors of Safety<br />

6<br />

7 For long-term static slope stability, the desired factor of safety is 1.5 or higher. For short-term<br />

8 construction loading when no waste is in place, the desired minimum static factor of safety is<br />

9 1.3. These minimum factors of safety are consistent with standard geotechnical engineering<br />

10 practice. The performance goal under long-term seismic loading is to maintain the integrity of<br />

12 the engineered barrier over any waste and to keep the post-earthquake static factor of safety at<br />

12 1.5 or higher.<br />

13<br />

14 Because the amplification of the base acceleration is very high for the environmental cap under<br />

15 Alternatives 3 and 4 ( and particularly for the engineered surface barrier), it is judged that there<br />

16 would likely be some amount of movement ( i.e., the factor of safety under seismic loading is less<br />

17 than 1.0) for any reasonable environmental cap configuration. Such movement is acceptable as<br />

18 long as the goals listed above are met. It was judged that 2.5 or 5.0 cm (1 or 2 in.) of<br />

19 deformation that is primarily horizontal within the silt barrier layers and does not penetrate the<br />

20 bottom of the layer is acceptable. Deformations of several centimeters occurring outside of the<br />

^21 boundaries of the engineered barsier, within engineered fill, would commonly be considered<br />

22 acceptable in design of engineered barriers. For example, in a summary of current practice for<br />

23 seismic design of liner and cover systems for waste fills, Seed and Bonaparte ( 1992) note that<br />

24 seismic deformations less than 15 cm (6 in.) are viewed by designers as being acceptable levels<br />

25 of seismic displacement. Studies conducted on seismic stability of surface barriers for waste<br />

26 disposal sites in the 200 East Area of the <strong>Hanford</strong> <strong>Site</strong> have also concluded that seismically<br />

27 induced deformations less than 15 cm (6 in.) are considered to be acceptable levels of<br />

28 displacement ( Saleh and Daniel 1994). For the purposes of this pre-conceptual design for<br />

29 Alternatives 3 and 4, the maximum allowable deformation for the environmental cap was<br />

30 conservatively set at that 2.5 or 5.0 cm ( I to 2 in.). This judgement is consistent with current<br />

31 engineering practice.<br />

32<br />

33<br />

34 D3 METHODS OF ANALYSIS<br />

35<br />

36 D3.1 Stability Analyses<br />

37<br />

38 Slope stability was evaluated by one of two methods. The stabilitX of the cap layers under<br />

39 drained conditions (no cohesion) was evaluated using a Microsoft Excel spreadsheet employing<br />

40 the method of Druschel and Underwood ( 1993). This two-dimensional method employs a fixed<br />

41 failure surface along a predetermined interface, which extends over the entire length of the slope.<br />

^42 Buttressing effects from the cover soils are considered.<br />

° Miaosoft Is a registered trademark of Microsoft Corporation, Redmond, Washington.<br />

Final Feasibility Study for the Canyon Disposition Initiative ( 221•U Facility)<br />

it•+ D-5


(^N<br />

Appendix D- Slope Stability Analysis for poFlRL-2001-11<br />

I Environmental Cap Rev.At riftA<br />

Rcdfinc/Strikcout<br />

1<br />

2 Stability of the cover veneer under undrained conditions and the entire embankment under all<br />

3 loading conditions was evaluated in a two-dimensional analysis by the method of slices using the<br />

4 computer program STABLSM, initially developed by Purdue University and the Federal<br />

5 Highways Administration. The modified Bishop and Janbu methods were used to evaluate the<br />

6 factor of safety. Multiple runs of the model were performed for both circular failure surfaces and<br />

7 random failure surfaces radiating from straight lines between user-defined blocks, and the<br />

8 computer model was allowed to search for the failure surface with the minimum factor of safety.<br />

9<br />

10 D3.2 Seismic Deformation Analyses<br />

11<br />

12 The peak ground acceleration at the crest of the embankment was estimated from the site-<br />

13 specific response spectra using the method of Makdisi and Seed (1979). Based on engineering<br />

14 judgment, an estimation of the maximum shear wave velocity of 340 rn/sec (1,110 ft/sec) was<br />

15 assumed. A peak horizontal acceleration of 1.3 g at the top of the environmental cap was<br />

16 determined using the Makdisi and Seed (1979) method.<br />

17<br />

18 Permanent deformation was estimated by a method outlined by Makdisi and Seed (1978). First,<br />

19 stability analyses for the portion of environmental cap or slopes in question were performed to<br />

20 determine the yield acceleration, or horizontal acceleration at which the factor of safety is 1.0.<br />

'^21 The location of the failure surface relative to the top of the environmental cap was then used to<br />

22 determine the average acceleration throughout the location of the failure surface (accelerations<br />

23 decrease with depth below the crest of the environmental cap). The ratio of the yield<br />

24 acceleration to this average acceleration is then used to estimate deformation based on the<br />

25 Makdisi and Seed (1978) empirical charts that consider the magnitude of shaking and the first<br />

26 natural period of ground motion. The Makdisi and Seed (1978) method is generally considered<br />

27 to conservatively predict deformations, but can only predict them to within a few inches.<br />

28<br />

29<br />

30 D.4 SUMMARY OF STABILITY ANALYSIS RESULTS<br />

31<br />

32 D.4.1 Results for Alternative 3<br />

33<br />

34 Based on the results of the stability analyses, the layout for Alternative 3 (as well as<br />

35 Alternative 4) involves a relatively flat upper slope for the engineered barrier and a steeper slope<br />

36 for the erosion protection layer. Thus, based on results of stability analyses, the finished<br />

37 environmental cap configurations were based on two modes of slope movement:<br />

38<br />

39 • Slippage within the engineered surface barrier layers<br />

40<br />

41 • A more deep-seated failure into the engineered fill and roughly parallel with the erosion<br />

42 protection layer.<br />

t0"1143<br />

44<br />

Final Fcaribility Stvdyfor the Canyon Dl rpoatiioar Intthtive (221-U Facility)<br />

June z003 D-6


Appendix D - Slope Stability Analysis for poFJRt,-2001-1 t<br />

Environmental Cap Rev. o Draft ts<br />

I To remain within acceptable displacements, a slope of 2% was selected for the engineered<br />

2 barrier. The weakest portion of the engineered barrier would be the two upper silt layers. At a<br />

3 2% slope, the yield acceleration for the engineered barrier is approximately 0.8 g. The average<br />

4 design acceleration for the critical displacement plane is approximately 1.3 g. There is a higher<br />

5 acceleration for the barrier than for the lower portions of the environmental cap because the<br />

6 barrier is at the crest, which has a higher seismic amplification factor. The resulting deformation<br />

7 for the 2% barrier slope is approximately 2.5 cm ( 1 in.). The deformation during a seismic event<br />

8 is most likely to occur along a shallow sliding surface within the silt that is parallel to the<br />

9 finished 2% slope of the engineered barrier. The sliding surface is unlikely to extend completely<br />

10 through the uppermost silt layers. The static factor of safety is well above 1.5.<br />

11<br />

12 A slope of 3H:IV was selected for the portion of the environmental cap below the engineered<br />

13 barrier. The average yield acceleration for the rock-armored embankment sloped at 3H:1 V, as<br />

14 shown in Figure D-2, is 0.4 S. The average design acceleration along the critical displacement<br />

15 plane is approximately 0.8 g. Therefore, the predicted deformation of the 3H:1 V-sfopc is about<br />

16 2.5 to 5.0 em (t to 2 in.). The static factor of safety for the 311:1 V embankment is well above<br />

17 1.5. A 2H:1 V slope would have an average yield acceleration of 0.3 g and only experience a few<br />

18 more inches of deformation. The more conservative 3H:1 V slope was selected to limit<br />

19 movement, decrease long-term erosion concerns, and ensure that construction could be<br />

20 performed adequately and safely.<br />

21<br />

22 The head scarp for the critical failure surface for the entire embankment is approximately 6 in<br />

23 (20 ft) back from the top of the 31-1:1V slope, as shown in Figure D-2. The deformation at the<br />

24 head scarp is predicted to be nearly vertical. Although the deformation at the head scarp may not<br />

25 result in an open crack, it was conservatively determined that the engineered barrier should not<br />

26 extend across the potential head scarp. Therefore, the embankment should extend at least 6 in<br />

27 (20 ft) horizontally past the required limits of the engineered barrier before being sloped at<br />

28 3H:1 V.<br />

29<br />

30 A summary of the stability analysis results for the recommended configurations for Alternative 3<br />

31 is provided in Table D-3. Results for Alternative 3 are considered to be applicable to the<br />

32 environmental cap for Alternative 6: Close in Place - Collapsed Structure, which is also<br />

33 addressed in this final feasibility study. Alternative 6 involves disposal of waste in the lower<br />

34 part of the concrete structure, demolition of the upper part of the structure, and containment with<br />

35 an environmental cap that is lower in height and has an overall footprint that i s smaller than the<br />

36 environmental cap for Alternative 3. Therefore, slope stability analyses for Alternative 3 are<br />

37 considered to be useful in developing the Alternative 6 environmental cap design and layout.<br />

38<br />

39 D.4.2 Results for Alternative 4<br />

40<br />

41 The layout and engineering basis for the environmental cap for Alternative 4 is identical to<br />

42 Alternative 3. However, unlike Alternative 3, Alternative 4 includes a bottom liner and waste fill<br />

(^ 43 around the exterior perimeter of the 221-U Facility. The external bottom liner and small amount<br />

44 of exterior waste fill would not adversely impact the slope or stability of the finished<br />

Final Featibiliy Study jor the Canyon Disporition Initiative (221-U Faeiliry)<br />

une 2001 D-7


Appendix D - Slope Stability Analysis for DOF/R1.2001-11<br />

Environmental Cap Rev. e ra p<br />

RedlinelStrikcout<br />

I environmental cap. The stability of the external bottom liner during construction is the most<br />

2 critical condition and determines the bottom slope of the waste fill. This construction condition<br />

3 is considered to be short-term, so the minimum factor of safety is 1.3. Seismic loading was not<br />

4 considered for this short-term condition and may need to be assessed during final design.<br />

5<br />

6 A Caterpillar D6H-LPG dozer or equivalent is assumed for spreading the 0.9-m (3-ft)-thick<br />

7 operating soil layer over the external bottom liner during construction. The most critical<br />

8 condition would be with the dozer pushing on the operating laycr over the geomembrane/<br />

9 geocomposite interface for the exterior bottom liner. The static factor of safety for this<br />

10 equipment loading condition is 1.3 for a 3H:1V slope with no seepage (this assumes that the<br />

1 I specifications would be implemented so that the operating layer should not be spread during or<br />

12 shortly after rain storms). The static factor of safety for the same slope without the equipment<br />

13 loading is 1.45. With no equipment loading and a seepage height of 0.15 m (0.5 ft), the factor of<br />

14 safety is 1.3. All the factors of safety reported above are for the condition where no load is<br />

15 transferred to the geomembrane or geocomposite used in the bottom. Higher factors of safety<br />

16 could be achieved by transferring some load through the geomembrane and geocomposite to the<br />

17 anchor trench. A summary of the stability results for the recommended configuration of the<br />

IS exterior bottom liner is presented in Table D-4.<br />

19<br />

^20 In order for the assumptions in the analysis to remain valid, the equipment used to spread native<br />

21 cover material must have loading equivalent to or smaller than a Caterpillar D6H-LPG<br />

22 (20,593 kg [45,4001b] over a total track width of 3.14 m[10 ft]) and operate on a eninimum of<br />

23 0.9 m (3 ft) of soil cover (operating layer) over the geocomposite/geomembranc interface. In<br />

24 addition, the waste soil must be compacted in horizontal lifts starting at the bottom of the lined<br />

25 exterior space and working upward.<br />

26<br />

27<br />

28 DS CONSIDERATIONS DURING DESIGN DEVELOPMENT<br />

29<br />

30 The assumptions about soil material and critical barrier component interface strengths and<br />

31 seepage heights should be verified during final design. For example, there should be analyses to<br />

32 refine the final design for specific site, construction, and initial maintenance conditions. The<br />

33 following items are suggested as a partial list of additional design details that must be addressed<br />

34 during final design:<br />

35<br />

36 1. The potential for differential settlement between locations above the rigid structure and the<br />

37 surrounding engineered fill should be evaluated. Required steps to mitigate the impact of<br />

38 settlement on the engineered barrier integrity should be identified.<br />

39<br />

40 2. Details for attaching the Alternative 4 bottom liner to the exterior of the concrete structure of<br />

41 the 221-U Facility must be developed.<br />

42<br />

(0-^'43 3. Seismic design criteria for use in final stability analyses should be verified based on possible<br />

44 updates to seismic hazard analyses for the <strong>Hanford</strong> <strong>Site</strong> and DOE design requirements for<br />

45 natural phenomenon.<br />

Final Feasibility Study for the Canyon Disposition Initlarive (221-U Faeiliry)<br />

Junc')00 D-8


Appendix D-- Slope Stability Analysis for DOEtRt,-2001-11<br />

Environmental Cap Rev.p t Drafi g<br />

Redlinc/Strikcou<br />

1<br />

2<br />

3<br />

4. The effects of soil-structure interaction for the building and adjacent fill materials should be<br />

consideted Analyses should be performed to evaluate the effects of potential differential<br />

4<br />

5<br />

6<br />

response to seismic ground motions between the fairly rigid 221-U Facility concrete structure<br />

and the comparatively flexible filI materials placed around the exterior of the facility.<br />

7 5. Final design should also pursue the technological challenge of attempting to design a barrier<br />

8 that will providc containment to the 221-U Facility and to adjacent waste sites while<br />

9<br />

10<br />

11<br />

maintaining the barrier footprint developed in this FS for Alternatives 3, 4, and 6.<br />

12<br />

13<br />

D.6 REFERENCES<br />

14 Baxter,l. T., 2000, 221-U Conceptual Structural Study (CSS)forthe Canyon Disposition<br />

15<br />

16<br />

lnitiative (CDI), HNF-6325, Rev. 0, Fluor <strong>Hanford</strong>, Inc., Richland, Washington.<br />

17 Casbon, M. A.,1995, Design Analysis, Construction ofW296 Environmental Restoration<br />

18 Disposal Facility, BHI-00355, Rev. 00, Vol. 1, Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

19<br />

^20<br />

Washington.<br />

( ?1 CH2M HILJ., 2001, Engineering Design File, Draft Slope Stability Assessments, INEEL,<br />

22<br />

23<br />

EDF-ER-268, CH2M HILL, Idaho Falls, Idaho.<br />

24 DOE 0 5480.28, Natural Phenomenon llazards Mitigation, U.S. Department of Energy,<br />

25<br />

26<br />

Washington, D.C.<br />

27<br />

28<br />

DOE 0 6430.IA, General Design Criteria, U.S. Department of Energy, Washington, D.C.<br />

29 DOE, 1996, Natural Phenomena Hatards Design and Evaluation Criteria for Department of<br />

30<br />

31<br />

32<br />

Energy Facilities, DOE-STD-1020-94, Rev. 1, U.S. Department of Energy,<br />

Washington, D.C.<br />

33<br />

34<br />

35<br />

36<br />

DOE-RL,1996, Focused Feasibility Study ofEngineered Barriers for Waste Management Units<br />

in the 200 Areas, DOEIRL-93-33, Rev. 1, U.S. Department of Energy. Richland<br />

Operations Office, Richland, Washington.<br />

37 DOE-RL, 1998. Phase I Feasibility Study for the Canyon Disposition Initiative (221-U Facility),<br />

38<br />

39<br />

40<br />

DOE//Rllr97-11, Rev.1, U.S. Department of Energy, Richland Operations Office,<br />

Richland, Washington.<br />

41 Druschel, S. J. and E. R. Underwood, 1993, "Design of Irning and Cover System Sideslopes:'<br />

42 accepted for publication and presentation, Geosyntlietics '93 Conference, Industrial<br />

('43<br />

44<br />

Fabrics Association International, Vancouver, B.C.<br />

Final Feasibility Surdyfor the Canyon DisposiNon laitiative (221-U Faciliry)<br />

'1 003 D-9


Appendix D - Slope Stability Analysis for DOFJRL-2001-11<br />

Environmental Cap Rev. AI Dref D<br />

r„% I Redline/Strikeout<br />

1 Makdisi, F. A. and H. B. Seed, 1978, "Simplified Procedure for Estimating Dam and<br />

2 Embankment Parthquake-Induced Deformations," American Society of Civil Engineers,<br />

3 Journal of the Geotechnical Engineering Division, July, pp. 849-867.<br />

4<br />

5 Makdisi, F. A. and H. B. Seed, 1979, "Simplified Procedure for Evaluating Embankmcnt<br />

6 Response," American Society of Civil Engineers, Journal of the Geotechnical<br />

7 Engineering Division, December, pp. 1427-1434.<br />

8<br />

9 Saleh, A. A. and D. E. Daniel, 1994, Preliminary Stability Analyses for Prototype Surface<br />

10 Barrier- 200 East Area, prepared for Bechtel <strong>Hanford</strong>, Inc., Contract MJF-SCV-298796,<br />

11 by the University of Texas, Department of Civil Engineering, Austin, Texas.<br />

12<br />

13 Seed, R. H. and It. Bonaparte, 1992, "Seismic Analysis and Design of Lined Waste Fills:<br />

14 Current Practice," Stability and Performance ofSlopes and Embankments I1, American<br />

15 Society of Civil Engineers, Vol. 2, pp. 1521-1545.<br />

16<br />

17 Skriba, M. C., 1997, "Engineering Design Evaluation," Project <strong>Hanford</strong> Policy and Procedure<br />

18 System. HNFRPRO-97, p. 41, Fluor <strong>Hanford</strong>, Inc., Richland, Washington.<br />

19<br />

20 Skelly, W. A., C. J. Chou, J. W. Lindberg, and D. J. Hoff, 1994, Material Properties Data and<br />

r 21 Volume Estimate of Silt Loam Soil at the NRDWL Reserve, McGee Ranch,<br />

22 WHC-SD-ENTI-218, Rev. 0, Westinghouse <strong>Hanford</strong> Company, Richland, Washington.<br />

23<br />

24 Stark, T. D. and A. It. Poeppe1,1994, "Landitll liner Interface Strengths, Torsional Ring Shear<br />

25 Strength."JournalofGeotechnicalEng(neering,ASCE,Vol.120,No.3.<br />

26<br />

27 WHC, 1996, Probabilistic Seismic Hazard Analysis, DOE <strong>Hanford</strong> <strong>Site</strong>, Washington,<br />

28 WHC-SD-W236A-TI-002, Rev. IA, Westinghouse <strong>Hanford</strong> Company, Richland,<br />

29 Washington.<br />

30<br />

Final Feasibility Study for tlhe Canyon Disposition inirfatire (221-U Facility)<br />

June 20Q1 D-10


Appendix D - Slope Stability Analysis for poEIRL-2ooi-11<br />

I Environmental Cap Rev. A l nr„ft p<br />

r Rcdlinc/Strikcout<br />

f<br />

1 ^<br />

2<br />

Figure D-1. 221-U Environmental Cap Components.<br />

W<br />

4<br />

O<br />

E<br />

G<br />

0<br />

C<br />

W<br />

V<br />

m<br />

^<br />

U<br />

0<br />

^ CO<br />

H<br />

IC<br />

m<br />

20<br />

d^<br />

e<br />

W^<br />

I O<br />

N<br />

9<br />

..1<br />

A<br />

n<br />

.' }<br />

'^'•<br />

.1<br />

f\i( NCD<br />

.9%• g,<br />

^.. .<br />

.,<br />

. ^\f:% N v<br />

Final Ftailbility Stadyfor the Canyon Dirpotition JnJttative (221-11 Faciliry)<br />

un 1 00.1 D-11<br />

W<br />

8<br />

m<br />

tmi<br />

N


Appendix D - Slope Stability Analysis for poFJRCr2ooi-i t<br />

Environmental Cap Rev. a l DrAft P<br />

n Redline/Slrikenut<br />

^<br />

(0-N<br />

t<br />

2<br />

3<br />

Fgure D-2. Alternative 3: Cross Section of Irnvironmental Cap.<br />

^i<br />

m<br />

^<br />

OGi<br />

W<br />

jr<br />

Q<br />

^rY<br />

I<br />

^`414 \\<br />

.v^';1^. ♦<br />

j.^• ,`11.r \<br />

1 ^<br />

Finaf Feasibility Study jor the Canyon Disposition Initiative (221d/ Fatifiry)<br />

un 1003 , D-12<br />

i<br />

^<br />

$<br />

8<br />

^<br />

I<br />

^ AI<br />

x W


(^N •<br />

1<br />

r<br />

1<br />

2<br />

3<br />

Appendix D - Slope Stability Analysis for poFmt,-2001-11<br />

Environmental Cap 2ev. 0 DraR li<br />

I<br />

Redli nelSlri kcnut<br />

Figure D-3. Alternative 4: Cross Section or Environmental Cap.<br />

^<br />

^<br />

^i<br />

iCy<br />

^g<br />

d^.<br />

n<br />

^<br />

E V6<br />

A w^<br />

'ys ; •<br />

•<br />

, MI<br />

I<br />

^\ \<br />

^i a<br />

:•CSy ` ^ ^ • ^ Z ^<br />

Final Ftasibilfry Stwdy jor the Canyon Disposition Initiative (221-U Facility)<br />

LUM-2 D-13<br />

!<br />

/.<br />

ll<br />

v^<br />

^<br />

M<br />

^c W<br />

\.<br />

-


•<br />

Appendix D-Slope Stability Analysis ror poFntl,-2o01-11<br />

Environmental Cap Rev. o l nrvrt L3<br />

RediinclStrikcnut<br />

1 Figure D4. Engineered Barrier Cross Section for Altcrnatives 3, 4, and 6.<br />

2<br />

2.35m<br />

(7.7 It)<br />

(8.7ft^<br />

2% SloPOO<br />

-• .-r<br />

-•-^r•-<br />

-_-.<br />

.-' ^<br />

.- •-, ^<br />

''•^`^<br />

^•<br />

4<br />

Not to Sca7e<br />

s=_-^<br />

Layer 1: (50 cm; 20 In.) Siit loam topsoil<br />

with pea gravel admixture<br />

Layer 2: (50 cm; 20 In.) LJghtly<br />

compacted native sandy slit<br />

Layer 3: (15 cm; 6 In.) Filter sand<br />

Layer 4: (15 cm; 6 In.) Filter gravel<br />

tayer 5: (15 cm; 6 In.) Drain gravel<br />

Layer 6: (90 cm; 36 In.) Low<br />

permeability compacted<br />

soll with clay admixture<br />

Engineered flll (variable thickness)<br />

°, v ^",:. .4,: y'• a" ; 221-U Concrete structure with waste till<br />

A total depth of 5 m(16.4 ft) Is required above<br />

any waste placed on the exterior of 221-U<br />

(Altemative 4 only)<br />

co1atu-ts<br />

Final Feasibility Srady jor the Canyon Disposition Initiative (221-U Facility)<br />

mo "001 D-14


1<br />

2<br />

3<br />

Appendix D - Slope Stability Analysis for poFJR[.-2001-11<br />

I Environmental Cap Rev. oLVruR p<br />

Rcd1inclStrikcout<br />

,'^.'•w:<br />

,.- • ._-:-.^<br />

I, : a. ..'^<br />

.^^'• .<br />

^. ^.• e^L u'^ i<br />

° ^v;'`"3 m (1<br />

( ^`..a•OV.^ _<br />

.:_'Jr<br />

^.fl •^,'.<br />

:4. w_i^ •<br />

(-"N<br />

Figure D-5. Cross Section for Bottom Layer (Alternative 4 Only)<br />

Waste<br />

placed<br />

,•-•,1•: above this<br />

^'',-; : r -•.,•. . level<br />

^.;:..:<br />

:k •i.._; ::': ':;^<br />

" w,:d':= :'..^•:.<br />

.Opeyting<br />

R)',1^^^1taM^i,il •<br />

-:•"^.<br />

L•`,`.<br />

..Y<br />

.<br />

Geoteutlle<br />

,•'i • .<br />

raln Gnvel•, : 1.-Geotextlle<br />

l-Geomembmne<br />

I rGeotextite<br />

^^.nL. ._r. : : . . .,,V . . .<br />

:Dniin ^ravsl•


^•<br />

r^,<br />

r^<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

Appendix D- Slope Stability Analysis for DpE/RL Z00)-t )<br />

Environmental Cap Rev.N l Draft fi<br />

I<br />

RcdlinalStrikeout<br />

1 FIgure D-6. Cross Section: Erosion Protection Layer.<br />

Rfprap<br />

Gr^'atleQrFlzr^ ^<br />

Not to Scale<br />

1: Vertical<br />

... ^<br />

^q^lire COdrse ^Ia. 122m (a n)<br />

r.Ftne ^G.raVe'<br />

^n9ln^,orep^/^^V<br />

e^sa^ /)<br />

0.3t1 ft}<br />

Eo1Ut1


f<br />

^<br />

i0,<br />

2<br />

3<br />

4 5<br />

Appendix D- Slope Stability Analysis for<br />

Environmental Cap<br />

Table D-1. Assumed Engineered Fiil,1'Vaste, and Subgrade Properties.<br />

DOFJR1^2001-11<br />

Rev.A l f)rart j_i<br />

Rcdlinc/Strikeout<br />

Moist Unit Drained Drained Angle of Undrained<br />

Material Weight, Cohesion, Internal Friction Cohesion, kg/mI<br />

Qg/m'(ib/ft') hglm'(Ib/ft') (degrees) t7bKt=)<br />

Engineered fill (uncontaminated. 1.220 (130) 0 40 0<br />

compacted)<br />

Compacted exterior waste fill 1,125 (130) 0 37 0<br />

(Alternative 4 only)<br />

Subgrade 1.060(113) 0 37 0<br />

Material<br />

Table D-2. Assumed Ceotechnicai Engineering Properties for<br />

Engineered Barrier Components<br />

Moist Unit<br />

kt: i ht,<br />

Drained<br />

Strength<br />

eD<br />

Undralned<br />

Strength<br />

^<br />

c<br />

(IhNt) (deg.) kg/ms<br />

(bJrl s)<br />

(deg.) kg/m3<br />

(Ib/ft ')<br />

Basis for Estimate<br />

Pea graveVsilt 985 30 0 30 0 Material gradation is 85% sandy silt.1596 pea<br />

mix (105) gravel by weight. Moisture-density relationships<br />

on McCrce Ranch material is basis for unit<br />

weight (S(celly et aa. 1994). No site-specific data<br />

for strength parameters are available. so estimate<br />

is based on material descriptions and<br />

professional judgement.<br />

Silt 985 30 0 30 0 Same material as above, but no pea gravel and<br />

(105) slightly greater compaction.<br />

Composite of 1,144 (122) 37 0 37 0 Values are typical for these types of materials.<br />

sand and<br />

gravel f Iters<br />

and drains<br />

Compacted 1.172 (125) 36 0 0 72 Native silty sand and gravel mixed with<br />

clay admixture (1700) bentonite. Unit weight and drained properties<br />

from Casbon (1995). Undrained from estimate<br />

for similar materials.<br />

Final Feasibility Study jortlu Canyon DUposltion lnitiative (221-U Facility)<br />

J une 100 ^ D-17


^<br />

Appendix D-- Slope Stability Analysis for poEIRL-2001-11<br />

Environmental Cap Rev. e l Drrfl R<br />

RediindStrikeout<br />

Table D-3. Summary of Alternative 3 Stability Analysis.<br />

Slope Seismic<br />

Condition Soil Properties Percent Slope Itelght, m Coefficient Foctorof<br />

sarety<br />

(ft)<br />

tg)<br />

Approximate<br />

Derormation,<br />

em<br />

(ln.)<br />

Silt: Static:0 >10 0<br />

Veneer stability<br />

(engineered<br />

barrier stability)<br />

Q<br />

c<br />

Y<br />

. 30 degrees<br />

s 0<br />

s<br />

. 995 ( 1051b11t )<br />

296 0.92 (3) Dynamic:<br />

0 . 78<br />

1.0<br />

23 (1) (parallel<br />

to layer, at top<br />

of silQ'<br />

Engineered fill': Static: 0 >2.0 0<br />

Overall stability<br />

of engineered<br />

fdl and erosion<br />

protection<br />

^ s<br />

c s<br />

Y s<br />

40 degrees<br />

0<br />

1,220 kg/ms<br />

(1301b1fti)<br />

2% uPPef N.<br />

311:1 V lower<br />

parl (see<br />

Figure D-2)<br />

24 (90) Dynamic:<br />

0.4<br />

1.0<br />

25 5 . 0 (1-2)<br />

(along surface<br />

shown In<br />

Figure D-2f D-2)<br />

'Derormation for aven8e design acceleratiun for critical displacemcnt plane.<br />

"Presence of engineered batrier ignored. Erosion protection modeled as a 1.8-m ( 6-ft)-dtick layer with unit weight of<br />

1,266 kg/ms ( 1351b/lts) and hiction angle ( #) of 43 degrees.<br />

•Defonaation for average design acceleration for failure surface of 0.8 g.<br />

2<br />

3<br />

4 Table D4. Summary of Atternative 4 Stability Analyses for Exterior Bottom Liner.<br />

Sbpe Sap>,gc<br />

Equipment<br />

^^^ Factor<br />

Condition Soil Properties Slope Height, as<br />

(n)<br />

Height, in<br />

(e)<br />

of<br />

O^ k<br />

Safety<br />

^ e 24degrees 0 0 1A5<br />

c s 0 for textured 0.15 0 1.3<br />

Veneer lmpg/gcocompositelnterface<br />

stability 4, 26<br />

311:1V 9.2(30)<br />

(bottom liner<br />

stability) Y s (0.5) 609(4A00) 1.3<br />

(3 ft) operating layer during<br />

wrstntction<br />

NOTE: Stability of oventl embankment and final engineered barrier for Alternative 4 we identical to those results for<br />

Alternative 3 shown In Table D-3 and are not repeated In this table.<br />

Final Feasibility Stnndy fors8e Canyon Disposition Initiative (221-17 Facility)<br />

)one 2003 D-18


DOF/RLr2001-11<br />

Rev. ft<br />

^ RodlinclStrikeoutO<br />

^<br />

l APPENDIX E<br />

2<br />

3 DETAILED DESCRIPTION OF ALTERNATIVE 1:<br />

4 FULL REMOVAL AND DISPOSAL<br />

F1naf Fe^aaibifity Study jor the Canyon Disposition Initiative (221-U Facility)<br />

Iune 20():4 E-i


^<br />

(00h^'<br />

^<br />

2<br />

DOFIRI^2001-I I<br />

Rev. JQrafj3<br />

Redline/Strikeoat B<br />

Final FeasibilitySrudy jorthe Canyon Disposition Initiative (221-U Facility)<br />

Jsee-242? E-ii


^<br />

TABLE OF CONTENTS<br />

DOEtRL-2001-11<br />

Rev. I D raft 13<br />

E DETAILED DESCRIPTION OF ALTERNATIVE 1: FULL REMOVAL<br />

AND DISPOSAL ........ .... _. .. ........ .»».. ......»»..». ...» . ._. ._.»........ E-I<br />

13.1 PREPARE EXISTING COMPLEX .................................................................... E-3<br />

7 E.1.1 Control Hazards ....................................................................................... E-3<br />

8 E.1.2 Establish Infrastructurc ......... ....................... ........................................... E-5<br />

9 E.1.3 Modify Facility ..................................................................................... .. E-6<br />

10 E.1.4 ModifyExternalArea ............................................................................ E-10<br />

11 E.1.5 Manage Hazardous Materials ................................................................ E-11<br />

12<br />

13 E.2 OPERATE'fHE COMPLEX ............................................................................ E-12<br />

14 E.2.1 D&D 221-U Building ........... ................................................................ E-12<br />

15<br />

16 E.3 CLOSE TIIE COMPLEX ..................:.............................................................. E-15<br />

17 E.3.1 Backfi1122I-UExcavation ............................. ....................................... E-15<br />

("'.18 E.3.2 Revegetate <strong>Site</strong>.............................................. ....................................... E-15<br />

19 E.3.3 Cleanup Complex .................................................................................. E-15<br />

20 E.3.4 Sustain Post-Closure .......... ................................................................. E-15<br />

21<br />

22 E.4 REFERENCES........... _ ..................................................................................... 1: 17<br />

f^<br />

23<br />

24<br />

25 AITACIiMEIVT<br />

26<br />

27 El FUNCTIONAL HIERARCHY ..................................................................................... E-19<br />

28<br />

29<br />

Final Feasibility Study jor the Canyon Disposition fnitiative (221-U Facility)<br />

uno 100 .1 E-iii


t^`<br />

^<br />

^<br />

1<br />

2<br />

DOFJRL-2001-11<br />

Rev. JDr-ALi<br />

Redline/StrikeoutA<br />

Final Frasibiliry Srady jor the Canyon Disposition Initiative (221-U Facility)<br />

J un e 2 1 E-iv


^<br />

4<br />

5<br />

6<br />

7<br />

8<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

('21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

APPENDIX E<br />

DETAILED DESCRIPTION OFALTERNATIVE 1:<br />

FULL REMOVAL AND DISPOSAL<br />

DOFIRL-2001-11<br />

Rev. I Draft Il<br />

Redline/StrikeoutA<br />

This appendix presents a description of details for the Alternative 1 dispositioning of the<br />

221-U Facility. This alternative requires the complete disassembly/demolition of the building<br />

and its ancillary structures, removal of contaminated equipment stered on the canyon eperatieg<br />

deck and inside the process cells, and disposal of the resulting contaminated debris in the<br />

Environmental Restoration Disposal Facility (ERDF).<br />

Alternative I would be implemented in coordination with cleanup of the U-Plant Closure Area.<br />

The following key assumptions have been made in the development of this alternative:<br />

This alternative is a brownfield option, as the site cleanup is limited to building decontamination,<br />

demolition, and removal with limited cleanup of waste sites within the building demolition<br />

perimeter, including the layback slope of excavations and working access around the<br />

construction site. Demolition and removal would extend to 0.9 m ( 3 ft) below the bottom of<br />

the structure. Waste sites within this perimeter would be remediated as part of Alternative 1.<br />

Any contamination located outside of the demolition perimeter would be remediated by future<br />

projects. For cost-estimating purposes, it is assumed that there are no contaminant plumes<br />

above Washington Administrative Code (WAC) 173-340 industrial limits. During actual<br />

demolition work, if soil contaminalion above WAC 173-340 industrial limits is identified<br />

below this depth, then the Tti-Patties would need to evaluate the situation and decide whether<br />

to remove the contamination. Contaminated equipment and piping from building demolition<br />

would be disposed at the ERDF. Equipment would be decontaminated, as necessary, to levels<br />

that meet ERDF acceptance criteria.<br />

2. For removal and hauling to ERDF, demolished building sections would be limited to<br />

approximately 90 metric tons ( 100 tons) or less. In accordance with ERDF waste acceptance<br />

criteria (131-1I 1998, 2001b)ry compliance with size and weight requireme nts would be<br />

coordinated with ERDF operations staff during final design if this alternative is selected.<br />

Decontaminated equipment, equipment with fixed contamination, and building debris from<br />

the demolition activities would be taken to ERDF for disposal.<br />

42 3. Some concrete surface contamination exists and would need removal to meet disposal criteria<br />

t'43 at ERDF. The surface decontamination effort was assumed equivalent to the area of five<br />

Final Feasibility Studyjur the Canyon Disposition btlriaNve (22)-U Faciliry)<br />

un '2 l Ir-1


Appendix E - Detailed Description of Alternative 1: DOIJRL-200I-I1<br />

I Full Removal and Disposal Rev. e t Dr^ft 11<br />

^ Redline/Strikeout<br />

1 process cells. Following decontamination, all concrete surfaces would receive an application<br />

2 of paint fixative to minimize the potential for contamination spread during demolition.<br />

3<br />

4 4. Facilities to be dispositioned in support of implementation of Alternative I are the<br />

5 221-U Facility, the 211-U and 211-UA Tank Farms, the 271-U Office Building ( including<br />

6 the 296-U-10 Stack), and the 276-U Solvent Recovery Facility. Wastes sites to be<br />

7 remediated as part of Alternative I include the following: the 216-U-7 French Drain; the<br />

8 241-UX-154 Diversion Box; the 241-UX-302 Catch Tank; the 2607-W-7 Septic Tank and<br />

9 Drain Field; unplanned releases (UPRs) UPR-200-W-101, UPR 200-W-1 18,<br />

10 UPR 200-W-138, and UPR 200-W-162; and portions of process lines associated with<br />

11 200-W-42, 200-W-84, and UPR-600-20.<br />

12<br />

13 5. Equipment removal, decontamination, and demolition operations would be performed using<br />

14 conventional, proven technologies.<br />

15<br />

16 6. The existing crane in the 221-U Facility is assumed to be functional based on recently<br />

17 completed upgrades. Crane use would be limited to moving of equipment from the process<br />

18 cells and the hot pipe trench to the canyon epeFatittg-clcck where it would be reduced in size<br />

19 and volume as necessary and loaded into modular containers. The main crane would be used<br />

20 to move the equipment from the canyon deck during size-reduction and container-loading<br />

(_^121 activities. It would also be used for cover block movement. The containers would be moved<br />

22 to the rail tunnel where they would be loaded onto trucks. Container contents would be<br />

23 double wrapped in plastic. Micro-encapsulation, if needed, would be used to reduce<br />

24 radiation dose.<br />

25<br />

26 7. All underground piping systems within 23 m of the 221-U Facility would be removed.<br />

27<br />

28 ^ 8. The 221-U Canyon eperatittg-deck elevation is estimated at 221.5 m(726.5 ft).<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

r',43<br />

44<br />

29<br />

30 9.<br />

31<br />

32<br />

Other than the canyon area (including the process cells, trench, and associated vent tunnel)<br />

and the rail tunnel interior, all other 221-U and 271-U Building surfaces are considered to be<br />

uncontaminated.<br />

10. The 221-U Facility is located within the exclusive land-use boundary identified in the Final<br />

Ilanford Comprehensive Land-Use Plan Environmental Impact Statement (DOE 1999) and<br />

the associated "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

(HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington; Record of Decision (ROD)" (65 Federal<br />

Register 61615). This implies that the U.S. Department of Energy (DOE) would remain in<br />

control of the 200 Areas and industrial-exclusive land use would be limited to waste<br />

management activities.<br />

11. Decontamination limits for loose surface and fixed contamination are based on preliminary<br />

remediation goals.<br />

Final FeasibillryStudyforthe Canyon Disposition Initiatlve(221-UFacility)<br />

)une 100.1 E-2


Appendix E - Detailed Description of Alternative 1: DoE/RI.-2oo1-1 t<br />

Full Removal and Disposal Rev. O l Drailo<br />

^ Redline/Strikeout<br />

1 12. Remediation of waste sites outside of the Alternative I demolition perimeter would be<br />

2 addressed by future projects using the remedial action alternative selected for the appropriate<br />

3 200 Area operable unit.<br />

E.1 PREPARE EXISTING COMPLEX<br />

8 This function provides for the necessary programs, administrative and physical controls,<br />

9 safeguards, and infrastructure that would sustain the activities associated with operating and<br />

10 closing the complex. The purpose of these activities is to establish a complex-wide<br />

11 configuration designed to support the requirements for waste processing, decontamination,<br />

12 demolition, and closure.<br />

13<br />

14 E.1.1 Control Hazards<br />

15<br />

16 E.1.1.1 Establish Hazards Protection. The potential personnel and environmental hazards<br />

17 associated with this alternative are a combination of high hazards normally encountered during<br />

18 routine operations, and those hazards involving the nonroutine activities of large-scale<br />

19 demolition operations. Specifically, they are industrial and radiological in nature. Hazard<br />

20 mitigation would involve the implementation of engineering and administrative controls that<br />

('-",21 address both personnel and environmental protection.<br />

22<br />

23 E.1.1.1.1 Control Health and Safety Hazards. Personnel would encounter industrial hazards<br />

24 during site preparation, facility operation, and site closure. These hazards would be similar to<br />

25 those that are encountered on any large-scale construction and demolition project, including<br />

26 unique hazards associated with demolition operations that include crane operation, concrete<br />

27 sawing, and excavator operation. Typical hazards would include such things as moving<br />

28 machinery, falling, tripping, cutting, sound exposure, and dust inhalation. The risk of injury due<br />

29 to these hazards is addressed in national Occupational Safety and Health Administration (OSHA)<br />

30 and Washington Industrial Safety and Health Administration safety regulations, as well as the<br />

31 <strong>Hanford</strong> <strong>Site</strong>-specific procedures that implement the codes. Compliance with the applicable<br />

32 safety codes, regulations, and procedures would mitigate the risk posed by industrial hazards.<br />

33<br />

34 Physical and administrative controls would be implemented to control industrial hazards.<br />

35 Personnel access control to the complex would be established by installing a perimeter exclusion<br />

36 fence. Access to the local work site would be controlled and maintained with barriers and signs<br />

37 warning personnel of the specific work site hazards. Heavy equipment would use audible<br />

38 warning signals when backing up. Personnel would wear hard hats, safety glasses, and safety<br />

39 shoes, as a minimum, and any additional safety equipment as required by job-specifc<br />

40 requirements. Administrative controls would include the implementation of programmatic plans,<br />

41 procedures, job safety analyses, and applicable work permits to operate hazardous equipment and<br />

42 enter hazardous areas.<br />

(--,43 ,<br />

44 High radiation areas and very high radiation areas would be encountered and would be a concern<br />

45 primarily during equipment removal and waste packaging operations. For example,<br />

Final Feasibifity Srudy jor the Canyon Disposirian lnftfarive (221-U Facility)<br />

J une 1 00 3 E-3


Appendix E - Detailed Description of Alternative 1: DoEIRt..-2001-11<br />

Full Removal and Disposal Rev.Ot Draf<br />

Redlinc/Strikeout<br />

1 approximately 25% of the cells contain equipment and materials that have high radiation levels<br />

2 that exceed 1,000 mremJhr. The maximum gamma dose rate in cell 30 was 190,000 tnrem/hr<br />

3 (13HI 2001a). Also, one of the most significant radiological hazards anticipated during<br />

4 operational activities would be the generation of airborne contamination. Mitigation of airborne<br />

5 contamination would be accomplished with local exhaust ventilation of the decontamination<br />

6 equipment, persona! protective equipment, existing facility exhaust system, and administrative<br />

7 controls and physical controls. Decontamination or fixing of loose or smearable contamination<br />

8 would be performed prior to any removal)dcmolition activities. Radiological limits for worker<br />

9 protection are provided in 10 Code ojFederal Regulations (CFR) 835.<br />

10<br />

11 Nonroutine activities would require special procedures and equipment to ensure that the risk of<br />

12 exposure is properly mitigated. Safety criteria would be determined on a case-by-case basis;<br />

13 however, criteria would require that exposures be as low as reasonably achievable (ALARA).<br />

14<br />

15 Administrative controls include radiation work permits, exposure limits, and escort requirements.<br />

16 Physical controls include barriers, postings, and personnel surveys. In accordance with site<br />

17 procedures, administrative and physical controls applicable to this project would be defined in<br />

18 job-specific work plans and procedures. Compliance with the job-specific work practices and<br />

19 procedures would ensure that personnel exposures do not exceed allowable limits.<br />

20<br />

^1 Access to the work site would be controlled by installing a perimeter fence and implementing a<br />

22 site{ntry procedure. The procedure would require either training or escorts for site visitors.<br />

23 Additionally, operating methods that depend primarily on equipment would be used and the<br />

24 number of operating personnel would be minimized to the extent practicable.<br />

25<br />

26 E.1.1.1.2 Control Envitronmental Hazards. The potential dispersion/migration of dangerous<br />

27 and/or radioactive waste is an inherent risk of Alternative 1. Wind is the principal cause of<br />

28 dispersion, and water is the main transport mechanism for migration. Dangerous/radioactive<br />

29 contaminants could also migrate through the inadvertent contamination of vehicles and personnel<br />

30 leaving the project site. Radiological limits for exposure to the public are provided by DOE<br />

31 Order 5400.5. Radiation Protection ojthe Public and the Environment.<br />

32<br />

33 Wind dispcrsion of contaminants would be mitigated by implementing a combination of<br />

34 procedural and physical controls. Procedural controls typically consist of wind-spced restrictions<br />

35 on work activities. Also, demolition techniques (such as diamond wire sawing) would be<br />

36 selected, due in part to their ability to minimize contamination dispersion. Physical controls<br />

37 would include spray fixatives ( i.e., water sprays and chemical coagulants), minimizing the size<br />

38 of the work area, pressurized application of concrete slurries through a hose and nozzle<br />

39 (gttniting), clean fill, and)or containerization. Radiation air monitoring would be performed on<br />

40 the work site perimeter to confirm the effectiveness of airborne contamination control.<br />

41<br />

42 The potential for water migration would also be mitigated by implementing a combination of<br />

rN3 procedural and physical controls. Procedural controls would consist of work restrictions during<br />

44 precipitation events if the potential for contaminant migration exists. Physical controls would<br />

45 include a combination of temporary shelters and)or sealing products. Shelters would be used to<br />

Final Feaaibility Study fard+e Canyon Disposttian Inlriativr (221-U Facility)<br />

^ a 200 1 E-4


(^N<br />

Appendix E- Detailed Description of Alternative 1: DoFntir2001.1 t<br />

Full Removal and Disposal Rev. e rafi<br />

Redline/Strikeout<br />

I shield waste from precipitation. Demolition activities would be scheduled to occur after the<br />

2 equipment removal is complete and the fixative sealer has been applied to surfaces with<br />

3 smearablc or loose contamination. Scalers would be used to prevent dangerous/radioactive<br />

4 contaminants from seeping/Ieaching out of the waste containment.<br />

5<br />

6 Personnel and equipment leaving the site would present a risk of contaminant migration. This<br />

7 risk would be mitigated by procedural and physical measures. Work procedures would require<br />

8 that equipment used on the site and exposed to dangerous/radioactive wastes be decontaminated<br />

9 before the equipment is released. Personnel working the site would wear proper protective<br />

10 clothing. Protective clothing exposed to dangerous/tadioactive wastes would be controlled in<br />

11 accordance with <strong>Hanford</strong> <strong>Site</strong> procedures. Personnel ]taving radiologically contaminated areas<br />

12 would require an exit survey before leaving.<br />

13<br />

14 Hazardous materials are expected to present minimal hazard to personnel or the environment.<br />

15 All waste m 4e&lswaSte would be sampled, tested, and designated as required by applicable or<br />

16 relevant and appropriate requirements (ARARs) and applicable waste acceptance criteria.<br />

17<br />

18 E.1.2 Establish Infrastructure<br />

19<br />

20 Implementation of Alternative 1 remediation activities would rely heavily upon the existing<br />

^ 21 221-U Facility complex infrastructure. Some modification of the existing building and utilities<br />

22 would be necessary to support this alternative.<br />

23<br />

24 E.1.2.1 Modify Existing Infrastructure. Where possible, the existing utilities would be used<br />

25 to support Alternative 1 activities. The basic approach to establishing the infrastructure for this<br />

26 alternative would be to use the existing road network within the complex and relocate water and<br />

27 electrical service terminals outside the perimeter fence. The existing road network surrounding<br />

28 the 221-U Facility would adequately accommodate heavy equipment during demolition<br />

29 operations, as well as waste hauling traffic to ERDF. Additional spurs off paved roadways for<br />

30 heavy equipment access and waste loading activities would be constructed, as required. The<br />

31 existing main crane would be recertified, and the heating/air conditioning systems in the crane<br />

32 cab would be replaced.<br />

33<br />

34 Water mains and sewer pipelines inside the exclusion fence would be terminated and relocated<br />

35 outside the fence. Temporary water lines would be installed, as required, for sanitary<br />

36 requirements, ftre-suppression systems, decontamination operations, and dust control as needed.<br />

37 Main transformers for electric power to the 221-U Facility would be relocated outside of the<br />

38 exclusion fence. Temporary 480-volt electrical lines and panels would be installed in the<br />

39 building as required for lighting, ventilation, and equipment operations.<br />

40<br />

41 E.12.2 Establish Support Facilities. Alternative 1 would also require administrative offices,<br />

42 change rooms, tool rooms, lunchroom, restrooms, and storage rooms. During the initial<br />

^43 equipment removal stage, this support could be provided from the 271-U Building. Its use<br />

44 would only be practical during the initial stages of 221-U modifications. The 271-U Building<br />

45 would be removed to allow access to the 221-U Facility for demolition.<br />

Final Feasibility Study jor the Canyon Diryotirion lnitiarive (221-U Facility)<br />

um 2003 E-5


Appendix E- Detaiied Description of Alternative 1: DOEIR1,2001-11<br />

I Full Removal and Disposal Rev. 0 1 ft B<br />

^ Redl inc/Strikeout<br />

1<br />

2 Mobile office units would be brought to the site to provide support office space at that point.<br />

3 These facilities would be located outside the perimeter fence that would have been installed to<br />

4 control access into and out of the work zone. A main change room for nonradioactive work<br />

5 would be located outside the exclusion fence. Existing telephone and electrical lines would be<br />

6 used to support office and clerical requirements. Existing <strong>Hanford</strong> <strong>Site</strong> fire protection and<br />

7 ambulance services would be adequate for emergency response.<br />

8<br />

9 E.1.2.3 Establish Staging Areas. Personnel staging areas would be included in the space<br />

10 requirement for the support facilities. This would include change rooms, meeting facilities, and<br />

11 other construction activity support areas. Equipment storage, waste queues, decontamination<br />

12 an:as, frisking tents, container storage, and other staging requirements would be included in the<br />

13 layout of support requirements for Alternative 1 activities.<br />

14<br />

15 To facilitate the movement of waste containers out of and equipment and supplies into the<br />

16 221-U Facility, anew truck door would be installed. Vehicle access would involve construction<br />

17 of a road approximately 100 in long from the railroad tunnel connection to 221-U (location of the<br />

18 new truck door) to a tie-in point on the existing 221-U Facility site road network. The road<br />

19 would be designed and constructed to accommodate heavily loaded trucks.<br />

20<br />

("*N 21 E.13 Modify Facility<br />

22<br />

23 In preparation for the operational phase of this alternative, the 221-U Facility would require<br />

24 modifications. The first step would be to prepare the facility by evaluating it for the intended use<br />

25 and making modifications, as necessary. The existing equipment on the canyon epereting-deck<br />

26 would be removed from the canyon epeFating-dcck and the process cells, reduced in size and<br />

27 volume, and loaded into containers for shipment to ERDF for final disposal. The railroad tunnel<br />

28 would be demolished to improve access to the 221-U Facility. Surface contamination found<br />

29 would be either removed or a fixative applied to prepare the canyon for the start of demolition<br />

30 activities.<br />

31<br />

32 E.1.3.1 Prepare Facility for Use. The 221-U structure must resist loads with safety factors that<br />

33 meet building codes (i.e., American Concrete Institute, American Institute of Steel Construction)<br />

34 for standard occupancy, but containment or serviceability requirements would be minimal. No<br />

35 public access would be permitted; therefore, structural concerns would be for worker safety only.<br />

36<br />

37 The building must be put in a safe condition for work activities. This would require radiological<br />

38 surveys, fixing or removing contamination, building inspcction for industrial safety concerns,<br />

39 and equipment repairs or upgrades to support the operation phase. It is assumed that the<br />

40 271-U Office Building would be needed for support of the preparation phase. Therefore, it must<br />

41 be maintained in a safe condition, as well.<br />

42 -<br />

r"`43 E.1.3.1.1 Inspect 271-U. The 271-U Building would be inspected to determine the condition of<br />

44 the building and its equipment. Information for this inspection would help finalize planning for<br />

45 the operational phase of this alternative. The functional requirements of the various activities<br />

Final Feasiblliry Stadyjor the Canyon Dispotition )nitiatfve (221-U Facilrry)<br />

un 2n07 E-6


l^<br />

Appendix E - Detailed Description of Alternative 1: DOEIRI.r2001-11<br />

I Full Removal and Disposal Rev. e t Dran B<br />

RedlinclStrikeout<br />

I involved in operating the facility and the building modifications and upgrades necessary to safely<br />

2 accomplish the activities would be identified. Modifications identified would be designed. The<br />

3 services and/or new equipment needcd would be procured.<br />

4<br />

5 No known building repairs or upgrades are needed. Also, it is assumed for this alternative that<br />

6 minimal equipment repairs and upgrades would be necessary.<br />

7<br />

8 E.1.3.1.2 221-U Facility Modifications. l.imited modifications to the 221-U Facility are<br />

9 necessary to accomplish equipment removal and decontamination operations. First, the roof<br />

10 covering (versus the roof structure) of the 221-U Facility would be replaced. Other facility<br />

11 modifications would primarily involve disconnecting and blanking utility and electrical lines<br />

12 where they are no longer required, and installing temporary utilities that would be required to<br />

13 support planned operations. The change room at the northeast end of the operating gallery would<br />

14 be renovated and established as the main access and egress point for canyon operations. Water<br />

15 and drain lines for the change room facility could be tied into the active systems in the<br />

16 271-U Office Building.<br />

17<br />

18 Additional 480-volt electrical service requirements would be installed, as necessary, to support<br />

19 portable ventilation requirements and selected decontamination equipment, such as air<br />

20 compressors for pneumatic tools and temporary greenhouse structures. In addition, 480-volt<br />

(""21 electrical service would be installed to support waste processing and decontamination/<br />

22 disassembly operations within specially designed enclosures erected in section 1 of the<br />

23 221-U Facility.<br />

24<br />

25 Facility modification would also involve removing and disposing of interfering structures,<br />

26 equipment, and material. During this phase of the work scope, equipment and material removal<br />

27 would be limited to "clean" areas of the 271-U Office Building, the 221-U Facility galleries, and<br />

28 associated storage spaces. This activity would include the removal of the following:<br />

29<br />

30 • Installed and fixed equipment<br />

31 • All unattached equipment and components<br />

32 • Abandoned supplies<br />

33 • Materials<br />

34 • Debris.<br />

35<br />

36 These items would be sorted for reuse, recycle, or disposal.<br />

37<br />

38 E.1.3.2 Decontamination and DecommissioninR (D&D) or Railroad Tunnel. Before<br />

39 excavating the northwest side of the canyon, the railway tunnel would be removed. The tunnel<br />

40 extends 46 m(150 ft) eastward from the east side of the canyon building and allowed train<br />

41 access into the third cell of the canyon. The tunnel is a reinforced concrcte structure with a soil<br />

42 cover about 1.5 m (5 ft) deep. There are unreinforced wing-wall retaining structures at the ends<br />

(0,^143 of the tunnel. The tunnel is assumed to have light surface contamination that could be fixed in<br />

44 place with fixative application. It is assumed that a backhoc with a processor would be used for<br />

Final Feasibility Studyjor the Canyon Disposition Initiative (221-U Facility)<br />

iat>s 100 E-7


t^'<br />

Appendix E -Detailed Description of Alternative 1: DoE/RI,-2001-11<br />

Full Removal and Disposal Rev. eLUMft 13<br />

Redline/StrikeMt<br />

1 demolition. Demolition debris would be sized for load, haul, and acceptance criteria for ERDF.<br />

2 Demolition of the railroad tunnel would improve access to the building through cell 3. As a last<br />

3 step in railroad tunnel work, a truck door would be constructed at the tunnel's connection to<br />

4 221-U (cell 3). This door would allow access to the building without disrupting proper<br />

5 ventilation of the canyon.<br />

6<br />

7 E.1.33 Removal of Equipment in the Building. For evaluating this step in Alternative 1,<br />

B photographs of the canyon eperating-dcck and of a majority of the process cells were reviewed.<br />

9 Based on this review, it is estimated that there are anoroximatelv 5.400 ms (7.000 vds) of<br />

10 contaminated eauinment andcorrmonents ( ¢ross loose volume before size reduction) currentlv<br />

11 stered-on the canyQn eck. process cells. and hot pipgtrench. Afterjizc reduction. it is<br />

12 estimated that this volume will be reduced to t#terettre approximately 4,100 m(5,300 yd) of<br />

13 equipment and components (gross loose volume) on the canyon epeFatingdeck, process cells,<br />

14 galleries, andleF hot pipe trench. It is assumed that the size-reduced volume of al}+sueh<br />

15 equipment would be placed in containers and hauled to ERDF for disposal, and none would be<br />

16 salvaged for reuse or recycle.<br />

17<br />

1 B All of the equipment and materials stered in the canyon must be removed. Work would start<br />

19 with the equipment on the canyon eperatingdeck followed by equipment removal from the<br />

20 process cells and the hot pipe trench. Due to the large size of the equipment, it would require<br />

^11 some level of size reduction for disposal. After all of the equipment is removed from the<br />

22 canyon, equipment in the galleries would be addressed.<br />

23<br />

24 ^ The canyon eperating-deck must be cleared of equipment steped-on top of the process cells prior<br />

25 to opening the cells. Early removal of equipment from the deck may be necessary to reduce the<br />

26 radiation dose. Additionally, early removal of this equipment would provide space for other<br />

27 work activities. The canyon would be used as a packaging facility, to prepare material for<br />

28 transportation.<br />

29<br />

30 ^ Equipment from the k-sanyon deck would be reduced in size and volume as<br />

31 necessary for it to fit into modular (sea-land type) containers. This would require a disposition<br />

32 plan for each equipment item. If breaking or cutting activities are necessary for disposing of the<br />

33 equipment, the canyon would be the best place to do these activities because it is a closed facility<br />

34 for controlling contamination spread. During final design, size-reduction technologies and other<br />

35 newer technologies would be evaluated for use. For this final feasibility study report, the use of<br />

36 conventional size-reduction technologies is assumed.<br />

37<br />

38 Equipment would be double wrapped as packaging ready for loading into the container. The<br />

39 container loading would occur inside the canyon. The equipment currently on the sanyon<br />

40 operetingdeekcanyon deck would be removed through the railway tunnel using a truck that<br />

41 would access the tunnel through a new truck door. The truck door would be installed after the<br />

42 railroad tunnel was completely removed.<br />

('t3<br />

44 An equipment disassembly and decontamination enclosure, if necessary, would be installed on<br />

45 the canyon dcek at the northeast end of the 221-U Facility. The enclosure<br />

Final Feasibiliry Sradyjor the Can)hau Dirpotirlou lafrlatlve (221 •U Facility)<br />

Junc'7003 E-8


(^N<br />

Appendix E - Detailed Description of Alternative 1: DOF/R1.-2001-1I<br />

I Full Removal and Disposal Rev. o raft t;<br />

Redlinelstrikeout<br />

1 would be designed for equipment disassembly, dccontamination, and packaging of large items in<br />

2 a controlled environment. Disassembly activities would include mechanical and flame cutting,<br />

3 hydraulic shearing, and manual methods. Additional technologies that could be applied are<br />

4 described in Appendix 1. Equipment and materials would be transferred into and out of the<br />

5 enclosure with the main overhead crane.<br />

6<br />

7 The most significant contribution to worker exposure under Alternative I would be the size<br />

8 reduction and packaging of the contaminated legacy equipment that is currently within the<br />

9 221-U Facility. Estimated worker dose for these activities alone is nearly 200 pcrson-rem (BFA<br />

10 2001a). If all of the legacy equipment is volume reduced for shipment, significant worker time<br />

11 and resulting higherexposures would occur. This activity, even with latest technologies<br />

12 available, would be performed in personal protective equipment-required work areas (i.e.,<br />

13 contaminated areas and airborne areas). Significant engineering controls would be required to<br />

14 reduce worker exposure from external and internal exposure sources. Worker turnover could<br />

15 increase due to harsher working conditions. The preliminary ALARA estimate (BHI 2001 a)<br />

16 considered technology currently available.<br />

17<br />

18 E.19.4 Hot Pipe Trench. After the anvon deck can support work<br />

19 activities, equipment currently stered in the process cells could be prepared for removal. The<br />

20 equipment would require the same level of planning and disposition approach as the eanyon<br />

^21 deck equipment. Based on review of available historical photographs, the<br />

22 hot pipe trench contains small-diameter piping. Piping could be removed by cutting a section<br />

23 free, ensuring it is empty, then crushing the cut ends. It would be removed, size reduced as<br />

24 necessary, wrapped, and placed into the modular containers ready for hauling and disposal at<br />

25 ERDF.<br />

26<br />

27 E.13S Remove Surface Contamination. To safely enter the building during its operational<br />

28 phase in this alternative, contamination survey results would be used to identify where<br />

29 decontamination activities are needed. Contamination would either be removed or fixed to the<br />

30 canyon surface to reduce the dose rate and contamination risk to the lowest possible level. It is<br />

31 assumed that water jet, water blasting, or water flushing are practical on the canyon's interior<br />

32 because the waste water could be collected in cell 10 and disposed of in the 200 Area's Liquid<br />

33 Effluent Remediation Facility. Scarifying may be required on some areas.<br />

34<br />

35 After the building has been surveyed and the contamination removal planned, the work would<br />

36 require scaffolding and wastewater collection systems to be installed and maintained, and<br />

37 disposal of wastewater during and after decontamination.<br />

38<br />

39 E.1.3.6 F'ix Contamination on 221-U Interior Surfaces. It is assumed that surface<br />

40 contamination on the canyon walls, Aeercanyon deck s, and ceiling could be addressed with<br />

41 application of a fxative. Fixative would also be applied to all of the interior surfaces of the pipe<br />

42 trench, process cells, craneway, and vent tunnel.<br />

>'\43<br />

Final Feasibility Siady for rite Canyon Disposirion Initiative (221 •U Faeiliry)<br />

J une 2 00-1 E-9


Appendix E - Detailed Description of Alternative 1: DOE/lu.2001-1 l<br />

I Full Removal and Disposal Rev. e Lpsaft n<br />

^ Redlinc/SUikeout<br />

1 E.1.4 Modify External Area<br />

2<br />

3 The following modifications would be performed to support full removal and disposal of the<br />

4 221-U Facility. Before demolition and removal of 221-U can begin, the legacy structures that<br />

5 surround the exterior of 221-U must first be removed. Demolition of 221-U would involve a<br />

6 large excavation to remove the foundation slab and the cell drain. Waste sites would be removed<br />

7 that are within the limits of this excavation.<br />

8<br />

9 The Alternative 1 approach conservatively assumes that all concrete demolition debris would be<br />

10 disposed at ERDF. During final design this assumption could be revisited to determine if<br />

11 decontaminating and recycling steps could be economically included to support DOE waste<br />

12 minimization goals.<br />

13<br />

14 E.I.A.I. Disposition of External Legacy Structures and Systems. These structures include<br />

15 276-U. 271-U, 211-U, 211-UA, and the access stairs into 221-U.<br />

16<br />

17 E.1.4.1.1 Demolition of the 276-U Solvent Recovery Facility. The 276-U Solvent Recovery<br />

18 Facility, attached to the southwest end of the 221-U Facility, is composed of walkways, tanks,<br />

19 and associated piping set in an open-concrete basin. Decommissioning would involve removing<br />

20 the tanks, walkways, and all aboveground piping. The concrete basin and underground piping<br />

i^'21 would be removed. Concrete surfaces would be decontaminated using selected off-the-shelf<br />

22 technologies.<br />

23<br />

24 Tanks, steel framing, and concrete walls and floors could be removed concurrently with the<br />

25 canyon cleanout activities. The concrete could be left in place until the canyon is demolished,<br />

26 because considerable excavation is required for complete removal and it may be more cost<br />

27 effective to do all concrete removal and excavation at the same time. if left in place, the concrete<br />

28 walls should be fenced for worker safety. Demolition debris would be taken to ERDF for final<br />

29 disposal.<br />

30<br />

31 E.1.4.1.2 Demolition of the 271-U Office Building. The northwest side of the building must<br />

32 be leveled to allow access for a very large mobile crane for canyon demolition. This activity<br />

33 would begin with demolition of the 271-U Office Building. The building is a concrete framed<br />

34 structure built against the northwest face of the 221-U Canyon.<br />

35<br />

36 The 271-U Office Building consists of a basement, three floors, and a reinforced concrete slab<br />

37 roof. There Is a concrete masonry perimeter wall supported on a basement wall, with interior<br />

38 masonry walls within the building. The roof is a reinforced concrete slab similar to the floors.<br />

39 The third floor is a chemical makeup area with floor slabs up to 0.3 m thick that support<br />

40 chemical tanks. Additional building features included in the demolition are a stack on the roof<br />

41 (296-U-10), an elevator, a second floor vault, and mechanical equipment in the basement.<br />

42 Demolition would use typical building demolition techniques. Building 271-U demolition debris<br />

(O'N43 would be stockpiled and used for backfill of the 221-U excavation. After demolition of 271-U,<br />

44 the building footprint would be leveled and compacted as necessary for crane access across this<br />

45 area.<br />

Final Feasi6iiiry Study jor die Canyon Disposition Initiative (221 •U Facifity)<br />

me200 3 E-10


Appendix E - Detailed Description of Alternative 1: DoEIR1,-2001-i t<br />

Full Removal and Disposal Rev. e1 DMft 1;<br />

^ RsSilindStrikeout<br />

2 E.1.4.1.3 D&D of 221-U and 221-UA Tank Farms. These tank farms are within the<br />

3 operational area needed for demolition access to 221-U and the railroad tunnel. The tank, piping,<br />

4 and equipment would be size reduced, wrapped, and placed in containers for hauling to ERDF.<br />

5<br />

6 E.1.4.1.4 D&D Stairways on 221-U Building. Eight stairwells on the northwest side of<br />

7 221-U are light construction and would be dcmolished using typical building demolition<br />

8 techniques. Ten stairwells on the southeast side of 221-U are thick wall, lightly reinforced<br />

9 concrete construction. The heavier construction of these stairwells would be factored into the<br />

10 demolition costs. Any contamination found in the stairwells on the canyon's southeast side<br />

11 would be fixed in place prior to demolition. All stairwell demolition waste would be disposed at<br />

12 ERDF.<br />

13<br />

14 E.1A.2 Remedlate Waste <strong>Site</strong>s Within the Footprint of 221-U Excavation. Extensive<br />

15 earthwork and excavation is required to prepare for crane and other demolition equipment access<br />

16 to 221-U. Waste sites that are identified as part of Assumption 4 at the beginning of this<br />

17 appendix that are located within the footprint of these excavation areas would be removed as part<br />

18 of the demolition activities. All remediation wastes would be disposed at ERDF.<br />

19<br />

20 E.1.4.3 Excavations to Prepare Working Area Adjacent to 221-U. The northwest side<br />

r`21 (271-U and rail tunnel) of the building would be leveled and compacted to allow removal of the<br />

22 canyon roof with a large mobile crane. This leveled area would allow the crane to travel the<br />

23 length of the building and provide sufficient area to lay down roof panels. This excavation<br />

24 would be in addition to that done during demolition of the rail tunnel.<br />

25<br />

26 Fill material would be removed from the southeast face of the canyon to leave a 6-m-wide work<br />

27 area at the level of the canyon foundation mat. This working area would be needed for crane and<br />

28 demolition equipment access.<br />

29<br />

30 E-1S Manage Hazardous Materials<br />

31<br />

32 Dangerous waste, asbestos, polychlorinated biphenyls, and other hazardous materials would be<br />

33 removed from all areas of the complex and managed in accordance with ARARs. All waste<br />

34 ataterialswaste would be sampled, tested, designated as required by ARARs, and treated prior to<br />

35 disposal. Products consisting of orcontaining hazardous materials would be used and managed<br />

36 in accordance with their respective Material Safety Data Sheets. WestefnetefielsWaste would be<br />

37 treated as required.<br />

38<br />

39 A temporary waste accumulation laydown area would be established to facilitate shipment and<br />

40 disposal activities. This area would conform to established requirements for the maintenance,<br />

41 accountability, inventory, labeling, and transportation of waste to approved disposal facilities.<br />

42<br />

to-N43<br />

Final Feasibility Study jor the Canyon Disposition Initiative (221•U Facility)<br />

une'0 7 E-11


Appendix E - Detailed Description of Alternative 1: DoEtu..-2oo1-11<br />

I Full Removal and Disposal Rev. e 1 DtaR fi<br />

^ RedlindStrikeout<br />

I E.2 OPERATE THE COMPLEX<br />

2<br />

3 Operation of the complex for Alternative I refers specifically to demolition and waste disposal<br />

4 operations associated with complete removal of the 221-U Building. In previous steps, the area<br />

5 surrounding 221-U would have been prepared to support building demolition, all equipment<br />

6 within the building would have been removed, and exposed surfaces inside the canyon would<br />

7 have been decontaminated or a fixative applied. The steps to operate the complex are discussed<br />

8 in the following subsections.<br />

9<br />

10 E.2.1 D&D 221-U Building<br />

11<br />

12 Conventional methods and technologies, such as wrecking balls and shears, are not suited for<br />

13 demolishing this concrete structure and are not effective when wall or floor thickness exceeds<br />

14 0.9 m. The 221 -U Facility contains structural components that typically exceed 1.5 m (5 ft) in<br />

15 thickness. The recommended demolition method is to cut the building apart using diamond wire<br />

16 saws. Most pieces would be cut to meet the ERDF size restrictions (assume 90 metric tons<br />

17 [100 tons]) and would be set directly on a transporter and moved to the disposal site. Large<br />

18 elevated pieces that would be hazardous to demolish due to their elevation and/or support<br />

19 function in the building (e.g., roof panels) would be removed intact and set on the ground for<br />

20 further size reduction.<br />

t^21<br />

22 The canyon facility can be characterized as mass concrete, and other demolition methods suitable<br />

23 to thick, lightly reinforced concrete were considered. Controlled blasting was considered to be<br />

24 impractical because it would cause considerable dust and debris, which could be difficult to<br />

25 control and could spread radioactive contamination. Additionally, it would probably disturb<br />

26 fixative coatings from adjacent areas. Stitch drilling would take longer and is more labor<br />

27 intensive, but could be used for small areas that are difficult to access with the diamond wire<br />

28 saw. Core drilling holes that are filled with expansive slurry (e.g., "Bristae' demolition<br />

29 compound) could also be used for splitting the foundation mat.<br />

30<br />

31 The diamond wire cutting technique uses a small quantity of water to cool and lubricate the wire.<br />

32 The waste water could be channeled into building's drain system, where it could be collected for<br />

33 later removal. Using this approach to demolition would make use of the segmented construction<br />

34 of the canyon structure. The canyon consists of 20 independent segments, each about 12 m<br />

35 (40 ft) long. Adjacent roof panels are keyed with a stair-step joint similar to the cover block<br />

36 edges, which would make it feasible to cut the canyon into pieces that are about 12 m(40 ft)<br />

37 long.<br />

38<br />

39 E.2.1.1 Mobilize and Erect Cranes. Cranes necessary for removal of roof panels would be<br />

40 brought to the site and erected. These cranes would be used to remove building sections as they<br />

41 are cut by the diamond wire saws.<br />

42<br />

(`,43 E.2.1.2 Remove Roof Sections. Removal would start with the end wall at the building's north<br />

44 end. The end walls are unreinforced, apparently to make future additions easier. The northeast<br />

45 end wall should be removed first because the roof removal would begin at that end of 221-U.<br />

Final Feasibility Study jor the Canyon pispos(tionln8iative(221-U Facitity)<br />

iwc :.00-1 E-12


Appendix E - Detailed Description of Alternative 1: Do&R[.-2001-11<br />

I Full Removal and Disposal Rev. 61 Draft<br />

^ Redline/Strikeout<br />

I Removing the roof panel above the end wall, with the end wall in place, could damage the plain<br />

2 concrete, with the risk of collapsing it. The southwest end wall would be dealt with similarly,<br />

3 anytime prior to removal of the adjacent roof panel.<br />

4<br />

5 Wire saws would be used to cut the roof panels from their connection to the walls. The roof<br />

6 panels would be removed from the building as a full (12-m [40-ftl) section. Wire saws would be<br />

7 used on the panel once on the ground to size reduce the panel to an acceptable size for hauling to<br />

8 ERDF.<br />

9<br />

10 Demolition activities would make extensive use of large-capacity cranes for building section<br />

11 removal as each section is cut free by the diamond wire sawing process. Scaffolding would be<br />

12 needed on both sides of each building segment to support the cable-cutting machines.<br />

13<br />

14 Steel beams would be attached lengthwise, on each side of the building, inward from the roof<br />

15 edge, to distribute the lifting forces for the roof slab removal. Bearing plates would probably be<br />

16 required on the bottom of the roof, inside of the canyon, to distribute the lifting forces to the<br />

17 concrete slab. As the cut progresses, wedges or clamps must be placed in the cut to provide<br />

18 vertical support and lateral stability for all concrete sections as cutting continues.<br />

19<br />

20 1 E.2.73 Remove Canyon Walls to Canvon deck Level. Wire saws<br />

.I would be used to cut the wall sections into blocks and the cranes would remove these blocks. A<br />

22 step-by-step approach was evaluated for this removal. The following list provides the<br />

23 approximate order of removal for concrete sections in each building segment:<br />

24<br />

25 • Roof panel as a single section for size reduction on the ground<br />

26 • Bridge cranes<br />

27 • Upper gallery (crane) wall<br />

28 • Upper crane shield wall<br />

29 • Crane gallery floor<br />

30 • Rear (southwest) outside wall (pipe trench side)<br />

31 • Crane gallery floor<br />

32 • Operating gallery outer wall<br />

33 • Operating gallery shield wall<br />

34 • Operating gallery floor<br />

35 • Pipe gallery floor<br />

36 • Outer wall for pipe and electrical gallcries<br />

37 . Cell cover blocks<br />

38 • Cell end walls<br />

39 • Celi dividing walls<br />

40 • Lower gallery shield wall<br />

41 • Pipe trench floor<br />

^42 • Inner pipe trench wall<br />

43 • Exterior pipe trench wall<br />

Flnal Fearlbillty Slady for die Canyon Pirpmirion Iniiiarive (221-U Facility)<br />

June 1003 E-13


f,^N<br />

Appendix E - Detailed Description of Alternative 1: DoFJRL-2001-11<br />

I Full Removal and Disposal Rev. o t DtaU<br />

Redlinc rikeout<br />

1 • Foundation mat<br />

2 • Cell drain header.<br />

3<br />

4 The demolition steps would be even more extensive adjacent to the rail tunnel, adjacent to<br />

5 cell 10, and at each end of the building.<br />

6<br />

7 E.2.1.4 Excavate Outside Building to Foundation Level. After demolition would have<br />

8 reached the anyon dcck , the area on each side of 221-U would be<br />

9 excavated to the foundation level. This would allow continuation of demolition of the building.<br />

10 Clean material removed during this excavation would be stockpiled for later use as site backfill.<br />

S 1 Contaminated soil, if encountered, would be taken to ERDF for disposal.<br />

12<br />

13 E.11.5 Demolish 221-U from Canyon to Foundation Level. Building segments above the<br />

14 foundation mat could be dismantled from both ends, meeting at cells 9 and 10, which would be<br />

15 demolished last. This would Icave the process cells covered to minimize water intrusion and<br />

16 leave the cell drain header collection tank in cell 10 functional for as long as possible.<br />

17<br />

18 The foundation mat varies in thickness from 1.8 to 2.4 m (6 to 8 ft). It would be left in place<br />

19 until the walls of the canyon were completely removed to provide a firm working surface, and to<br />

20 avoid disturbing the cell drain header. The foundation slab would be cracked using expansive<br />

^21 grout. Wire saws would be used to cut slab reinforcement prior to demolition.<br />

22<br />

23 After removal of the foundation mat, the only remaining structure would be the bottom of<br />

24 cell 10, the termination of the cell drain header. The cell walls extend approximately 6 m(20 ft)<br />

25 below the bottom of the foundation. The walls would be exposed, cut, and removed. The cell<br />

26 floor slab would be removed similar to the foundation mat.<br />

27<br />

28 E.2.1.6 Excavate Soil Below 221-U. As part of the demolition of 221-U, the first 0.9 m (3 ft) of<br />

29 soil below the foundation slab would be removed. This removal step would include demolition<br />

30 of the cell drain header. This 0.6-m (2-ft)-diameter clay pipeline is encased in concrete. The<br />

31 pipe would be grouted solid to contain contamination and then removed in blocks for disposal at<br />

32 ERDF.<br />

33<br />

34 E.2.1.7 Demolition of External ['iping Around 221-U. Piping not already addressed in the<br />

35 preparation of the complex step would be removed as part of the demolition steps for 221-U. In<br />

36 addition to the miscellaneous piping to be removed, a portion of the exhaust air tunnel would be<br />

37 removed. This tunnel is a reinforced structure connecting the canyon's air ventilation tunnel to<br />

38 the stack and filter. The tunnel is approximately 60 m(200 ft) long and runs from the end of the<br />

39 air tunnel in building section 3 to the fans. Approximately 23 m(75 ft) of the tunnel would be<br />

40 demolished and removed as part of Alternative 1.<br />

41<br />

42 The ventilation stack is about 60 m (200 ft) from the back wall of the canyon and would not be<br />

(0^'43 demolished in this option.<br />

44<br />

45<br />

Final Feasibility Sradyjor the Canyon DkpoXtion Initiative (221 •U Facility)<br />

^ ltmc:^ E-14


Appendix E - Detailed Description of Alternative 1: DoE1R1,2001-11<br />

Full Removal and Disposal Rev. e i DMft n<br />

^ Rcdlinc/Strikeout<br />

E3 CLOSE THE<br />

This function consists of restoring the excavated and disturbed sites (including laydown and<br />

equipment staging areas) to a grade consistent with the natural surface topography. A closeout<br />

report would be prepared for regulatory agency approval.<br />

E3.1 Dack611221-U Excavation<br />

9 The excavations from demolition activities would be backfilled with compacted clean soil and<br />

10 clean concrete rubble. Fill contours would match adjacent natural contours. Material for backfill<br />

11 would come from both stockpiled material and an unidentified borrow source. The borrow<br />

12 source is assumed to be within the <strong>Hanford</strong> <strong>Site</strong>.<br />

13<br />

14 E3.2 Revegetate <strong>Site</strong><br />

15<br />

16 All areas disturbed by demolition activities would be prepared for surface restoration. If<br />

17 required under the industrial land use for the 200 Areas, the majority of restoration would be<br />

18 application of an approved native grass seed mixture. Alternative 1 assumes revegetation for the<br />

19 surface restoration of the site. The actual restoration method would depend on the future land-<br />

20 use decisions. Existing roads damaged by the demolition would be returned to their pre-project<br />

^21 condition.<br />

22<br />

23 Post-closure care would consist of periodic inspections and maintenance to ensure success of the<br />

24 revegetation effort.<br />

25<br />

26 E33 Cleanup Complex<br />

27<br />

28 Before leaving the complex, the demolition contractor would clear the site of all equipment and<br />

29 materials.<br />

30<br />

31 E3.4 Sustain Post-Closure<br />

32<br />

33 This alternative would require relatively little closure activity once demolition is complete.<br />

34 No active post-closure monitoring systems would be installed at the former site of the<br />

35 221-U Facility. However, capital costs would be incurred for construction of cells at ERDF to<br />

36 receive wastes generated under Alternative I and for placement of a final cover over those cells<br />

37 at ERDF. These costs would be incurred by ERDF and are included in waste disposal rates<br />

38 incurred from disposal of wastes generated under Alternative 1. Waste sites near the demolition<br />

39 site would be addressed and monitored as part of the overall operable unit remediation.<br />

40<br />

41 E3A.1 Institutional Control Component of Alternative 1. After removal of all contaminated<br />

42 material, institutional controls on use of the area would be required if contaminants remained at<br />

('43 the site above unrestricted cleanup levels. Institutional controls could consist of both physical<br />

44 and legal barriers to prevent access to contaminants. In addition, certain activities would need to<br />

Final Feasibility Study Jor die Canyon Disposition Intriotive (221-U Facility)<br />

J unc + E-15


Appendix E - Detailed Description of Alternative 1: DoFnt1.-2oo1-11<br />

Full Removal and Disposal Rev. A raft B<br />

r I Redline/Strikeout<br />

1 be prohibited to ensure that the groundwater and Columbia River water quality are protected.<br />

2 Specific institutional controls associated with this alternative would be developed as part of the<br />

3 remediation activities specified in the 221-U Facility Record of Decision. Generally, these<br />

4 activities would include physical and legal methods of controlling land use. Physical methods of<br />

5 controlling access include signs, entry control, artificial or natural barriers, and active<br />

6 surveillance. The DOE, or subsequent land managers, could enforce land-use restrictions as long<br />

7 as risks were above unrestdcted land-usc levels. The DOE would continue to use fencing,<br />

8 excavation permits, and the badging program to control access to the area for as long as it<br />

9 maintains control over the land. Signs would be maintained prohibiting public access. In<br />

10 addition, maintenance of vegetative or man-made covers for reduction of infiltration would be<br />

11 required.<br />

12<br />

13 Legal restrictions would include both administrative and reat-property actions intended to reduce<br />

14 or prevent future human exposure to contaminants remaining on site by restricting the use of the<br />

15 land, including groundwater use for drinking water or irrigation. Land-use restrictions and<br />

16 controls on real-property development are effective in providing a degree of human health<br />

17 protection by minimizing the potential for contact with contaminated media. Land-use<br />

18 restrictions will be put in place, as necessary, until such time as the federal government ceases<br />

19 ownership of the property. The DOE, or subsequent land managers, would enforce land-use<br />

20 restrictions as long as risks were above acceptable levels.<br />

+O'N.21<br />

22 Restrictions on the removal of remaining soil or debris above unrestricted-use cleanup levels<br />

23 would also be required. Removal of soil or debris would be controlled at both the surface and at<br />

24 depth ( i.e., below 4.6 m(15 ft]). Any soil removed from the 221-U Facility area would be sent<br />

25 to a disposal facility approved in advance by the U.S. Environmental Protection Agency.<br />

26<br />

27 Groundwater-use restrictions would be required to ensure that groundwater is not used as a<br />

28 drinking water source as long as contaminant concentrations aro above federal and state drinking<br />

29 ^ water standards and WAC 173-340 #4TCA-B groundwater protection standards. Irrigation<br />

30 would also need to be restricted if it is demonstrated that remaining contaminants could impact<br />

31 groundwater or river water quality under an irdgation scenario. Well drilling, except for the<br />

32 purposes of monitoring, research, or other uses authorized by the Tri-Parties, would be<br />

33 prohibited until groundwater cleanup levels comply with these drinking water standards. As<br />

34 further protection of groundwater, infiltration controls (e.g., revegetation, asphalt, concrete) may<br />

35 need to be maintained depending on the contaminant concentrations left at the site and their<br />

36 potential for mobilization to groundwater.<br />

37<br />

38 E3.4.2 Groundwater Monitoring Component of Alternative 1. A groundwater monitoring<br />

39 system for ERDF would be implemented. The purpose would be to monitor groundwater at<br />

40 ERDF for contaminants from the 221-U Facility waste that Is disposed there. A monitoring<br />

41 system for ERDF that adequately covers the underlying groundwater area and includes all<br />

42 contaminants of concern associated with the facility would be developed. The specific<br />

('43 monitoring system design and its requirements would be established as part of the operations and<br />

44 maintenance plan for ERDF.<br />

45<br />

Final Feasibility Siadyfor the Canyon Disposition /nlriative (221-U FacHiry)<br />

^ in e 1^^ E-16


Appendix E - Detailed Description of Alternative 1: Dopntl,-2001-11<br />

Full Removal and Disposal Rev. e i Draft n<br />

Redline/Strikeout<br />

1<br />

2 E.4 REFERENCES<br />

3<br />

4 10 CFR 835, "Occupational Radiation Protcction;' Code ojFederal Regulations, as amended.<br />

5<br />

6 64 FR 61615,1999, "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

7 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington; Record of Decision (ROD)," Federal<br />

8 Register, Vol. 64, No. 218, pg. 61615 (November 12).<br />

9<br />

10 BHI,1998, Environmental Restoration Disposal Facility Waste Acceptance Criteria,<br />

11 BHI-00139, Rev. 3, Bechtel <strong>Hanford</strong>, Inc., Richland, Washington.<br />

12<br />

13 BHI, 2001a, Canyon Disposition Initiative: PreliminaryAUIRA Evaluation jorFinal Feasibility<br />

14 Study Alternatives 1, 3.4. and 6 (CCN 089828 to G. M. MacFarlan, Bechtel <strong>Hanford</strong>,<br />

15 Inc., from J. C. Wiles and R. C. Free, Jr.. May 31), Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

16 Washington.<br />

17<br />

18 BHf, 2001b, Supplemental Waste Acceptance Criteria jor Bulk Shipments to the Environmental<br />

19 Restoration Disposal Facility, 0000X-DC-W0001, Rev. 2, Bechtel <strong>Hanford</strong>, Inc.,<br />

20 Richland, Washington.<br />

(...'21<br />

22 DOE, 1999, Final llanjord Comprehensive Land Use Plan Environmentallmpact Statement,<br />

23 DOEIEIS-0222-F, U.S. Department of Energy, Washington, D.C.<br />

24<br />

25 DOE O 5400.5, Radiation Protection ojthe Public and the Environment, U.S. Department of<br />

26 Energy, Washington, D.C.<br />

27<br />

28 DOE-RL.2 3.FocNsed Fea.ribilitvSntdyjorthe UPlantClosureAreaWa.ste <strong>Site</strong>s.DOE/R<br />

29 2003-23. Rev. 0 A. U.S. Denartment of Energy. Richland<br />

30 Opcratiotls Office, Richland, Washington.<br />

31<br />

32 WAC 173-303, "Dangerous Waste Regulations;' Washington Administrative Code, as amended.<br />

33<br />

34 WAC 173-340, "Model Toxics Control Act - Cleanup," Washington Administrative Code,<br />

35 as amended.<br />

^<br />

Final Feasibility Study for the Canyon pispositJon initiative (221-U Facility)<br />

Lunc ^43 E-17


Appendix E - Detailed Description of Alternative 1: floEIRl.-2001-11<br />

I Full Removal and Disposal Rev.e l Drae B<br />

^ RedlindStrikeout<br />

^<br />

^<br />

Final Feasibility Stndy jor die Canyon Disposition Initiative (221-U Facility)<br />

J une 200 1 E-18


(O'N<br />

APPENDIX E<br />

3 ATTACHMENT El -FUNCTIONAL HIERARCHY<br />

4<br />

5<br />

6 E.1 PREPARE EXISTING COMPLEX<br />

7 E.1.1 Control hazards<br />

DOEIRL-2001-1 l<br />

Rev. 0 1 Draft D<br />

&dlinc/Strikenut<br />

8 E.1.1.1 Establish hazards protection<br />

9 E.1.1.t.1 Control heaith and safety hazards<br />

10 E.1.1.1.2 Control environmental hazards<br />

11 E.1.1.2 Manage hazardous materials<br />

12 E.1.1.2.1 Characterize hazardous materials<br />

13 E.1.1.2.2 Dccontaminate areas and systems<br />

14 E.1.1.2.3 Prepare hazardous materials for processing and disposition<br />

15 E.1.2 Establish inftastruMure<br />

16 E.1.2.1 Modify existing infrastruture<br />

17 E.1.2.1.1 Water<br />

18 E.1.2.1.2 Sewer<br />

(--N19 E.1.2.1.3 Electrical<br />

20 E.1.2.1.4 HVAC<br />

21 E.1.2.1.5 Lighting<br />

22 E.1.2.1.6 Recertify main bridge crane<br />

23 E.1.2.1.7 Install new roof system<br />

24 E.1.2.2 Establish support facilities<br />

25 E.1.2.2.1 Modifications to the existing building<br />

26 E.1.2.2.2 Install mobile office units<br />

27 E.1.2.3 Establish staging areas<br />

28 E.1.2.3.1 Establish personnel staging areas (change rooms, operations,<br />

29 lunchroom, first aid, emergency, offices...)<br />

30 E.1.2.3.2 Establish equipment staging areas (maintenance, repair,<br />

31 decontamination, packaging, waste shipping, haul vehicle<br />

32 frisking, parking,...)<br />

33 E.1.2.3.3 Add ramp and truck door to 221-U<br />

34 E.1.3 Modify Facility<br />

35 111.3.1 Prepare facility for use<br />

36 E.1.3.1.1 Inspect 271-U for its role during preparing the complex<br />

37 E.1.3.1.2 Identify 221-U building modifications, if any, required for its<br />

38 support during first phase of Altetnative 1<br />

/^39<br />

E.1.3.2 D&D Railroad Tunnel<br />

f 40 E.1.3.2.1 Remove soil cover<br />

41 E.1.3.2.2 Fix contamination on tunnel interior<br />

Final Feasibility Smdy/or the Canyon DLrpwUiai Initiative (271-U Facility)<br />

mc'+001 E-19


Appendix E - Detailed Description of Alternative 1: DoFnt1:2001-1 t<br />

Full Removal and Disposal Rev.AI Drrf j-3<br />

RedlinelStrikeout<br />

ATTACHl11ENT El - FUNCTIOYAI. HIERARCIIY<br />

1 E.1.3.23 Demolition<br />

2 E.1.3.2.4 Load/liaul<br />

3 E.1.3.25 Disposal<br />

4 E.1.3.2.6 Construct Truck Door<br />

5 E.1.3.3 Equipment in building:<br />

6 E.1.3.3.1 Remove equipment from canyon floor<br />

7 E.13.3.2 Remove cell cover blocks<br />

8 E.1.3.33 Size reduceldismantIe (D& D workers, torches)<br />

9 E.1.3.3.4 Remove equipment and pipe from galleries<br />

10 E.1.3.35 Package for disposal (double wrap)<br />

11 E.1.3.3.6 Load into ERDF containers<br />

12 E.1.3.3.7 Haul/Remove from building to Queue<br />

13 E.1.33.8 Transportation and disposal at ERDF<br />

14 E.1.3.4 Hot Pipc Trench<br />

15 E.1.3.4.1 Remove Cover blocks<br />

16 E.1.3.4.2 Remove piping (Pipe fitters, D& D workers, torches)<br />

17 E.1.3.43 Package (double wrap &Jor fix in place)<br />

f'118 E.1.3.4.4 Load into ERDF containers (crane)<br />

19 E.1.3.4.5 Transportation and disposal at ERDF<br />

20 E.1.3.5 Remove Surface Contamination<br />

21 E.1.3.5.1 Scabbie surface<br />

22 E.1.3.6 Fix contamination on 221-U interior surfaces<br />

23 E.1.3.6.1 Building interior (canyon walls, floor, roof, cells, pipe trench &<br />

24 venttunnel)<br />

25 E.1A Modify external area - remove external physical obstructions<br />

26 E.1.4.1 Disposition extemal legacy structures and systems<br />

27<br />

28<br />

29<br />

E.1.4.1.1<br />

E.1.4.1.2<br />

E.1.4.13<br />

Disposition 276-U Solvent Recovery Facility<br />

Disposition 271-U office building<br />

211-U Tank Farm and 21 l-UA Tank Farm<br />

30 E.I.4.1.4 Disposition Front and Rear Stairs for 221-U<br />

31 E.1.4.2 Remediatc waste sites within footprint of building excavation<br />

32<br />

33<br />

34<br />

E.I.4.2.1<br />

E.1.4.2.2<br />

E.1.4.2.3<br />

216-U-7 French Drain<br />

241-UX-154 Diversion Box<br />

241-UX-302A Catch Tank<br />

35<br />

36<br />

E.1.4.2.4<br />

E.1.4.2.5<br />

2607-W-7 Septic Tank and Drain Field<br />

UPR 200-W.101<br />

37 E.1.4.2.6 UPR 200-W-138<br />

^38<br />

E.1.4.2.7 UPR 200-W-162<br />

4 39<br />

E . 1 . 4 . 3 Excavat i ons to prepare working area adjacent to 221-U<br />

40 E.1.4.3.1 Prepanc area along northwest side<br />

Final Feasibility Siadyjor 1he Canyon DisparJtian laitiaNve (22l -U FaNliry)<br />

June 'tooj E-20


Appendix E - Detailed Description of Alternative 1: DOF/Ri.-2001-1 i<br />

Full Removal and Disposal Rev. o i Dran p<br />

Redlinc/Strikcout<br />

ATTACHMENT El - FUNCTIONAL IIIERARCHY<br />

1 E.1.4.3.2 Prepare area along southeast side<br />

2 E.IS Manage Hazardous Wastes<br />

3 E.1.5.1 Identify waste generated<br />

4 E.1.5.2 Prepare inventory of waste shipments to ERDF and elsewhere<br />

7 E.2 OPERATE EXISTING COMPLEX<br />

8 E.2.1 D&D 221-U Building<br />

9 E.2.1.1 Mobilize and erect cranes<br />

10 E.2.1.2 Remove roof sections<br />

11 E.2.1.2.1 Wire saw panels<br />

12 E.2.1.2.2 Remove and place at ground level<br />

13 E.2.1.2.3 Size reduce panels with wire saw on ground<br />

14 E.2.1.2.4 Load & haul to ERDF<br />

15 E.2.1.2.5 ERDF unload & disposal<br />

^l6 E.2.1.3 Remove canyon walls down to canyon deck level<br />

17 E.2.1.3.1 Wire saw into bloeks (approx 90 metric tons). Will be done one<br />

18 building segment at a time.<br />

19 E.2.1.3.2 Use crane for block removal<br />

20 E.2.1.3.3 Load & haul to ERDF<br />

21 E.2.1.3.4 ERDF unload & disposal<br />

22 E.2.1.4 Excavate outside building for 221-U foundation demolition<br />

23 E.2.1.4.1 Excavate<br />

24 E.2.1.4.2 Haul material to stockpile area<br />

25 E.2.1.4.3 Dust control<br />

26 E.2.1.5 Demolish 221-U from canyon level to bottom of foundation<br />

27 E.2.1.5.1 Remove cell & trench covers<br />

28 E.2.1.5.2 Wire saw and remove concrete wall/slab segments down to<br />

29 foundation slab (approx 90 metric ton sections)<br />

30<br />

31<br />

E.2.1.5.3<br />

E.2.1.5.4<br />

Foundation slab will be split using Bristar.<br />

Excavate around and demolish Cell 10 lower section<br />

32 E.2.1.5.5 Load concrete into containers<br />

33 E.2.1.5.6 Haul containers to queue<br />

34 E.2.1.5.7 Transportation and disposal at ERDF<br />

35 E.2.1.6 Excavate soil 3 feet below foundation level<br />

36 E.2.1.6.1 Excavate for soil removal<br />

37<br />

E.2.1.6.2 Demolish cell drain header (24" pipe)<br />

^38<br />

39<br />

E.2.1.6.3<br />

E.2.1.6.4<br />

Load concrete debris onto site haul trucks<br />

Haul debris to ERDF for disposal<br />

Final Feasibifity Stady jor the Canyon Disposition lniNative (22!•t/ Facifiry)<br />

junc 2003 E-21


(0^s<br />

1,^N<br />

Appendix E - Detailed Description of Alternative 1: DOElRL.200t-11<br />

I Full Removal and Disposal Rev. A ra P<br />

Redlinc/Slrikenut<br />

ATTACHMENT El - FUNCTIONAL HIERARCHY<br />

1 E.2.1.7 D&D External buried piping around 221-U within 23 meters of building<br />

2 E.2.1.7.1 Remove air tunnel outside 221-U<br />

3 E.2.1.7.2 Remove, cut and plug misc yard piping<br />

4 E.2.1.7.3 Disposal at ERDF<br />

5<br />

6<br />

7 E.3 CLOSE THE COMPLEX<br />

8 E3.1 Backfill 221-U excavation<br />

9 E.3. 1.1 Place clean concrete rubble in excavation<br />

10 E.3.1.2 Load/haul backfill from stockpile area and from borrow source<br />

11 E.3.13 Spread and compact backfill<br />

12 . E.3.2 Revegetate site<br />

13 E.3.2.1 Prepare all disturbed areas for surface restoration<br />

14 E.3.2.2 Apply approved seed mix and soil fixative<br />

15 E33 Pick up and clean the complex<br />

16 E3.3.1 Remove excess equipment and materials<br />

17 E.33.2 Conduct final walkdown<br />

18 E3A Sustain Post Closure<br />

19 E.3.4.1 Establish institutional controls<br />

20 E.3.4.1.1 Establish access restrictions<br />

21 E.3.4.1.2 Establish deed restrictions<br />

22 E.3.4.1.3 Establish restrictions on use of the complex<br />

Final Feasi6ifiry Study jor the Canyon Disposition Initiative (221-U Facility)<br />

June 200; E-22


^<br />

r-,1 APPENDIX F<br />

2<br />

3 DETAILED DESCRIPTION OF ALTERNATIVE 3:<br />

4 ENTOMBMENT WITH INTERNAL<br />

5 WASTE DISPOSAL<br />

^<br />

DOF/RL-2001-11<br />

Rev. AJ„DGfLH<br />

cdline/,4trikcont<br />

FbmJ Fearibility Stady jur the Canyon Disposition htitiative (22!•U Facility)<br />

J une F-i


i^<br />

r^'.<br />

^<br />

1<br />

2<br />

DOFJRL-2001-11<br />

Rev. 8jPmftjR<br />

2LedlinclStrikernrt<br />

Fina! Feasibility Stadyfor(he Canyon Disposition Initiative (221-U Facility)<br />

June 2001 F-li


^<br />

TABLE OF CONTENTS<br />

DOFJRL-2001-1 t<br />

Rev. N I nraft li<br />

Rcdlinc/Stritxout<br />

F DETAILED DESCRIPTION OF ALTERNATIVE 3: ENTOMBMENT WITH<br />

IA"TERNAL WASTE DISPOSAL ....................................................... ......................... F-1<br />

6 F.1 PREPARE EXISTING COMPLEX .................................... _.............................. F-4<br />

7 F.1.1 Control Hazards .................................... »................................................ F-5<br />

8 R1.2 Establish lnfrasttucturo ............................................................................ F7<br />

9 F.13 ModifyFacility ........................................................................................F-8<br />

10 RI.4 Modify External Area ............................................................................ F-13<br />

11 F.1.5 Manage Hazardous Materials ................................................................ F-15<br />

12<br />

13 F.2 OPERATE THE COMPLEX ............................................................................ F-15<br />

14 F.2.1 Emplace Waste in 221-U Galleries ....................................................... F-16<br />

15 F.2.2 Accept Waste for Placement Within Canyon ........................................ F-18<br />

16<br />

17 F.3 CLOSE THE COMPLEX ....... .......................................................................... F-20<br />

("",18 F.3.1 Construct Environmental Cap...... ........................................................ F-20<br />

19 F.3.2 Revegetate <strong>Site</strong> ............................. .................. ........................ »............. F-22<br />

20 F.33 Cleanup Complex ......................... _........................................ _............. F-22<br />

21 F.3.4 Sustain Post-Closure ..... ................................................. ....... _............. F-22<br />

22<br />

23 F.4 REFERENCES .................................................................................................. F-24<br />

^<br />

24<br />

25<br />

26 FIGURES<br />

27<br />

28 F-1. Alternative 3: Plan <strong>View</strong> of Environmental Cap .......................................................... F-26<br />

29 F-2. Alternative 3: Cross Section of Environmental Cap .................................................... F-27<br />

30<br />

31<br />

32 ATTAQiMENT<br />

33<br />

34 FI FUNCTIONAL IiIERARCHY ......................................................................................F-29<br />

Final FcasibilitySrady jorthe Canyon Disposition Initiative (221-t1 Facility)<br />

)une'!003 F-iii


^<br />

^<br />

t^<br />

2<br />

DOEIRL-2001-11<br />

Rev. H Ihafi ti<br />

RcJlinc/Stril.ecxiit<br />

Final Fearibiliry S1ady jor Nie Canyon Dispotilion Initiative (121-U Faciliry)<br />

June :002 F-iv


^<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

(^\43<br />

44<br />

APPENDIX F<br />

DETAILED DESCRIPTION OF ALTERNATIVE 3:<br />

ENTOMBMENT WITH INTERNAL<br />

WASTE DISPOSAL<br />

DOFJRI r2001-11<br />

Rev. 0 1 f)raft R<br />

Recll inclStrilronut<br />

This appendix presents a detailed description of the Alternative 3 dispositioning of the<br />

221-U Facility. Alternative 3 involves disposing of wastes into available spaces within the<br />

interior of the 221-U Facility. When complete, Alternative 3 transforms the existing<br />

221-U Facility and its surroundings into a permanent near-surface burial complex for <strong>Hanford</strong><br />

<strong>Site</strong> generated low-level wastes.<br />

Altemative 3 would be implemented in coordination with cleanup of the U-Plant Closure Area ,<br />

completed before or concurrent with final imRlementation of Altcmative 3<br />

For this alternative, legacy equipment currently stered on the canyon eperating-Reerdeck and in<br />

the process cells would be reduced in size and volume and then placed into the process cells and<br />

grouted. The ec and its three galleries would be prepared for<br />

acceptance as a disposal site for low-level Class C or lower wastes. Waste would be<br />

containerized by others prior to receipt at 221-U. After placement, the containers would be filled<br />

with grout. Building voids not filled with waste would be grouted. The intent of the grouting is<br />

to minimize the potential for 221-U slab or wall movement. The grout also would provide<br />

uniform support for waste and/or soil placed above the cells and gallery slabs.<br />

The building and disposed waste would be protected from water infiltration by an engineered<br />

barrier. The engineered barrier would be placed on top of engineered fill and would cover the<br />

entire footprint of the building. The side slopes of the engineered fill would be constructed with<br />

an erosion protection layer. Together, these three elements make up the environmental cap.<br />

Adjacent facilities and wastes sites that are located within the footprint of the environmental cap<br />

must be remediated to support implementation of Alternative 3. The adjacent aboveground<br />

facilities would be dispositioned as part of Alternative 3 activities. However, remediation of the<br />

wastes sites is not included as part of Alternative 3.<br />

The following key assumptions have been made In the development of this alternative:<br />

1. This alternative does not account for the remediation of waste sites within the perimeter of<br />

the environmental cap. It is assumed that these sites would be addressed by other projects in<br />

time to implement Alternative 3. Remediation of waste sites beyond the Alternative 3<br />

environmental cap footprint are also outside the Alternative 3 scope and would be addressed<br />

Final Feasibility Studyjortha Canyon Disposition 1nit1at1ve(221•t/ Facility)<br />

1 003 F-1


Appendix F - Detailed Description of Alternative 3: DoE/RI 2o01-11<br />

Entombment with Internal Waste Disposal Rev. A Drafi<br />

r. ^ Redline/Strikenut<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

("^21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

(04^143<br />

44<br />

by future projects using the remedial action altcrnativc selected for the appropriate 200 Area<br />

operable unit. For cost-estimating purposes, it is assumed that there are no contamination<br />

plumes above Wa.rhingron Admini.rtrative Cade /fWAC1173-340<br />

(iWTC-A) industrial limits associated with the Alternative 3 activities. During Alternative 3<br />

activities (such as buried pipe and exterior air tunnel removal), if soil contamination above<br />

WAC 173-340 N4TGA industrial limits is identified, then the Tri-Parties would need to<br />

evaluate the situation and address the contamination. Contaminated equipment and piping<br />

from demolition activities would be disposed at the Environmental Restoration Disposal<br />

Facility (ERDF).<br />

2. Facilities to be decontaminated and decommissioned in support of implementation of<br />

Alternative 3 are the 221-U Facility stairwells, the 271-U Office Building, the 276-U Solvent<br />

Recovery Facility, and the railroad tunnel. Aboveground facilities that are within the<br />

footprint of the Alternative 3 environmental cap would be removed as a pan of Alternative 3<br />

activities. These facilities include the 211-U and 211-UA Tank Farms, the 241-WR Vault<br />

Thorium Storage, the 271-U Office Building, the 276-U Solvent Recovery Facility.<br />

2714-U Warehouse, 275-UR Chemical Storage Warehouse, 200-W-44 Sand Filter,<br />

291-U Process Unit Plant, 291-U-1 Stack, 296-U-10 Stack, 222-U Office Lab, 224-U<br />

Concentration Facility, 224-UA Calcination Facility, 272-U Maintenance Shop, 2715-UA<br />

Maintenance Shop, and 292-U Stack Monitoring Station. The remediation of these facilities<br />

the cost estimates in Sections 5.0 and 6.0 and in Ap,pcndix K of this final feasibility study<br />

LFM<br />

3. Waste sites that are within the footprint of the environmental cap and must be remediated by<br />

other projects in time to support Alternative 3 include the 216-U-4 Reverse Well;<br />

216-U-4A French Drain; 216-U13B French Drain; 216-U-S Trench; 216-U-6 Trench;<br />

216-U-7 French Drain; 216-U-15 Trench; 224-U-HWSA; 224-U CNT; 241-UX-154<br />

Diversion Box; 241-UX-302A Catch Tank; 2607-W-7 Septic Tank and Drain Field;<br />

270-W Tank; unplanned releases (UPRs) UPR 200-W-33, UPR 200-W-39, UPR 200-W-55,<br />

UPR 200-W-60, UPR 200-W-78, UPR 200-W-101, UPR 200-W-117, UPR 200-W-I 18,<br />

UPR 200-W-125, UPR 200-W-138, and UPR 200-W-162; and portions of process lines<br />

associated with 200-W-42, 200-W-84, and UPR-600-20. Three wells are located within the<br />

footprint of the environmental cap: wells 299-W 19-8. 299-W19-55, and 299-W19-98. It is<br />

assumed that these wells would be decommissioned in time to support Alternative 3. This<br />

work scone is not included In the cost estimate.<br />

4. Unless otherwise noted in this appendix, wastes from legacy structure removal and removal<br />

of the operating gallery equipment and piping would be disposed at ERDF. This would<br />

maintain the canyon and gallery volume for disposal of Class C wastes from other waste sites<br />

on the <strong>Hanford</strong> <strong>Site</strong>. For removal and hauling to ERDF remediation waste would be in<br />

accordance with ERDF waste acceptance criteria (B1II 1997, 2001b), and compliance with<br />

Final Feasibiiity Study jor the Canyon Disposition initiative (22I-U Facility)<br />

n 2 9<br />

F-2


Appendix F- Detailed Description of Alternative 3: DOVrtl.2001a 1<br />

Entombment with Internal Waste Disposal Rev. QLP_rjfLfl<br />

RediinelStrikeout<br />

1 size and weight reauirements would be coordinated with ERDF operations during final<br />

2 design if this alternative is selected.<br />

3<br />

4 5. No surface contamination removal from the interior surfaces of 221-U is included in<br />

5 Altemative 3. All concrete surfaces would receive applications or fixatives.<br />

6<br />

7 6. Removal, decontamination, and demolition operations for contaminated equipment beieg<br />

8 stored-insidc of 221-U would be performed using conventional, proven technologies.<br />

9<br />

10 7. Following mechanical modifications and recertification, the existing main crane in the<br />

1 I 221-U Facility would be functional and ready for use in Alternative 3 activities. Crane use<br />

12 would be limited to moving of equipment from the process cells to the eanyon eperming<br />

13 deekcanvon deck where the equipment would be reduced in size and volume, as necessary,<br />

14 and then placed back into the process cells. The main crane would also be used to move the<br />

15 equipment from the canyon deck during size and volume reduction and to place the<br />

16 equipment into the process cells. Cover block movement would be completed using the<br />

17 crane during these activities.<br />

18<br />

19 8. All underground piping systems located beneath the environmental cap footprint for<br />

0 Alternative 3 would be grouted in olace or removed as patt of the altemative , depending on<br />

^1 L outcome of risk assessment work . 4his-]f removed. waste would be disposed at ERDF.<br />

22<br />

23 1 9. The 221-U 6anyen eperetingieek canyon deck elevation is estimated at 221.5 m(726.5 ft).<br />

24<br />

25 10. The canyon interior (including the process cells, trench, and associated ventilation tunnel)<br />

26 and the rail tunnel interior are considered to be contaminated. The galleries are considered to<br />

27 be uncontaminated except for some areas of the southeast wall that would require fixative<br />

28 application.<br />

29<br />

30 11. The 221-U Facility is located within the exclusive land-use boundary identified in the Final<br />

31 <strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement (DOE 1999) and<br />

32 the associated "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

33 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland. Washington: Record of Decision (ROD)" (64 Federal<br />

34 Regtrfer61615). This implies that the U.S. Department of Energy (DOE) would remain in<br />

35 control of the 200 Areas and industrial-exclusive land use would be limited to waste<br />

36 management activities.<br />

37<br />

38 12. Only remediation waste generated at the <strong>Hanford</strong> <strong>Site</strong> would be disposed in the facility.<br />

39 Immobilized low-activity waste was considered but is not included in waste inventory for<br />

40 disposal at 221-U.<br />

41<br />

42 13. Waste containers would be open-top cargo containers. The containers would have the<br />

approximate dimensions of 5 in long by 2.4 in wide by 2.6 in high ( 16 ft by 8 ft by 8.5 ft).<br />

44 This size would allow container placement two abreast on the eanyen-eperatiflgtiec-kcanvon<br />

Final Feaaibitity Srudy for the Canyon Disposition lnitiative (221-U Facility)<br />

June 2007 F-3


Appendix F -Detailed Description of Alternative 3: DOFJRL-2001-11<br />

IEntombment with Internal Waste Disposal Rev. e,-df<br />

n Redline/Strikenut<br />

1 ^ 92;1. Containers would be placed using special shielded forklifts designed to limit operator<br />

2 exposure during container handling.<br />

3<br />

4 14. Waste received for placement would arrive at the site containerized in the cargo containers<br />

5 complete with an application of fixative to the container interior. Costs associated with<br />

6 placing waste into the containers and application of the fixative would be incurred by the<br />

7 waste generators and are not included in this altemative.<br />

8<br />

9 15. Backfill around exterior of the 221-U and waste inside the canyon would be placed evenly as<br />

10 the building is gradually filled with waste to prevent a large differential load on the canyon<br />

1 I wall. Waste would be placed in lifts along the full length of 221-U to eliminate the potential<br />

12 of a large load difference between adjacent sections of the building.<br />

13<br />

14 16. Due to the uncettainties associated with both the volume of contaminated equipment<br />

15 ^ currently located on the eanyon o deelicinyan deck and inside of the process cells<br />

16 and the degree of equipment volume reduction that is achievable, it is assumed that only this<br />

17 contaminated equipment would be disposed in the 221-U process cells. It is further assumed<br />

18 that there is not sufficient space to accept additional waste from other sites for placement<br />

19 inside the process cells. The exception is cell 3, which is expcxted to have room for<br />

20 ^ placement of waste in addition to that from the eanyeneper '<br />

22 17. The existing 0.6•m{tiameter cell drain header located beneath 221-U would be grouted solid<br />

23 to immobilize contamination in this pipe.<br />

24<br />

25 18. A new ventilation system with replaceable high-efficiency particulate air (IIEPA) filter banks<br />

26 would be installed on the northeast end of the 221-U roof. It would replace the existing<br />

27 ventilation tunnel and stack ventilation system. The new ventilation system would stay in<br />

28 operation until the canyon is filled with waste and grouted.<br />

29<br />

30 19. Internal void spaces associated with wastes disposed inside of 221-U would be filled with<br />

31 grout and pressure grouted. Where large voids are grouted (such as around the cargo<br />

32 containers and inside the cells), a low-cement-content grout would be used. This grout<br />

33 would have a limited potential for heat buildup due to a low heat of hydration, yet would<br />

34 provide sufficient compressive strength for the intended service.<br />

35<br />

36 20. While sources for some materials required for construction of an environmental cap have not<br />

37 yet been identified, it is assumed that sufficient quantities of materials necessary for the clean<br />

38 fill and construction of the environmental cap are available locally.<br />

39<br />

40 21. A modified Resource Conservation and Recovery Act of 1976 (RCRA) Subtitle C engineered<br />

41 barrier would be constructed to protect the 221-U Facility and its contents from infiltration<br />

42 and intrusion.<br />

^ 43<br />

44<br />

Final Feasibility Study for the Canyon Disposition Initiative (221-U Facility)<br />

J une 200<br />

F-4


^<br />

Appendix F - Detailed Description of Alternative 3: DOEfRL-2001-1t<br />

I Entombment with Internal Waste Disposal Rev. eJ_P_raft n<br />

Rcdlinc/Strikcout<br />

1 F.1 PREPARE EXISTING COMPLEX<br />

2<br />

3 This function provides for the necessary physical modifications to the existing 221-U complex,<br />

4 including related programs, administrative and physical controls, safeguards, and infrastructure<br />

5 to prepare the complex for the subsequent operating and closing functions. The purpose of these<br />

6 activities would be to establish a complex-wide configuration designed to support waste<br />

7 processing, decontamination, demolition, and closure.<br />

8<br />

9 F.1.1 Control Hazards<br />

10<br />

I,1 Preparing for Alternative 3 would include controlling hazards at the site. This control would<br />

12 begin with preparation of a decommissioning plan. The plan would include, but not be limited<br />

13 to, such things as readiness evaluations, hazard classifications, waste designation, a waste<br />

14 profile. a health and safety plan, and site-specific waste management instructions. This planning<br />

15 would be followed by hazardous material and radioactivity surveys.<br />

16<br />

17 F.1.1.1 Establish Hazards Protection. The potential personnel and environmental hazards<br />

18 associated with this alternative are a combination of high hazards normally encountered during<br />

19 routine operations and those hazards involving the nonroutine activities of large-scale demolition<br />

20 operations. SpeciBcally, they are industrial and radiological in nature. Hazard mitigation would<br />

(0^'21 involve the implementation of engineering and adminisuative controls that address both<br />

22 personnel and environmental protection.<br />

23<br />

24 F.l.1.1.1 Control Health and Safety Hazards. Personnel would encounter industrial hazards<br />

25 during site preparation, facility operation, and site closure. These hazards would be similar to<br />

26 those that are encountered on any large-scale construction and demolition project, including<br />

27 unique hazards associated with demolition operations that include crane operation, concrete<br />

28 sawing, and excavator operation. Typical hazards would include such things as moving<br />

29 machinery, falling, tripping, cutting, sound exposure, and dust inhalation. The risk of injury due<br />

30 to these hazards is addressed in national Occupational Safety and Health Administration (OSHA)<br />

31 and Washington Industrial Safety and Health Administration safety regulations, as well as the<br />

32 <strong>Hanford</strong> <strong>Site</strong>-specific procedures that implement the codes. Compliance with the applicable<br />

33 safety codes, regulations, and procedures would mitigate the risk posed by industrial hazards.<br />

34<br />

35 Physical and administrative controls would be implemented to control industrial hazards.<br />

36 Personnel access control to the complex would be established by installing a perimeter exclusion<br />

37 fence. Access to the local work site would be controlled and maintained with barriers and signs<br />

38 warning personnel of the specific work site hazards. Heavy equipment would use audible<br />

39 warning signals when backing up. Personnel would wear hard hats, safety glasses, and safety<br />

40 shoes, as a minimum, and any additional safety equipment as required by job-specifc<br />

41 requirements. Administrative controls would include the implementation of programmatic plans,<br />

42 procedures, job safety analyses, and applicable work permits to operate hazardous equipment and<br />

("%43 enter hazardous areas.<br />

44<br />

Final Feasibitiry Stady for the Canyon Disposition Initiative (221-U Facility)<br />

ivnc :2o: F-5


Appendix T- Detailed Description of Alternative 3: DOEIRI^2001-1 t<br />

Entombment with Internal Waste Disposal Rev. al nrafi n<br />

r., R dline)Strikeout<br />

I High radiation arcas and very high radiation areas would be encountered and would primarily be<br />

2 a concern during equipment removal. For example, approximately 25% of the cells have<br />

3 equipment and materials that have high radiation levels that exceed 1,000 mremJhr. The<br />

4 maximum gamma dose rate in cell 30 was 190,000 mrem/hr (BHI 2001a). Also, the most<br />

5 significant radiological hazard anticipated during operational activities would be the generation<br />

6 of airborne contamination. Mitigation of airborne contamination would be accomplished with<br />

7 local exhaust ventilation of the decontamination equipment, personal protective equipment,<br />

8 existing facility exhaust system, and administrative controls and physical controls.<br />

9 Decontamination or fixing of loose or stnearable contamination would be performed prior to any<br />

10 removal/demolition activities. Radiological limits for worker protection are provided in 10 Code<br />

I1 of Federal Regulations (CFR) 835.<br />

12<br />

13 Nonroutine activities would require special procedures and equipment so that the risk of<br />

14 exposure is properly mitigated. Safety criteria would be determined on a case-by-case basis;<br />

15 however, criteria would require that exposures be as low as reasonably achievable (ALARA).<br />

16<br />

17 Administrative controls include radiation work permits, exposure limits, and escort requirements.<br />

18 Physical controls include barriers, postings, and personnel surveys. In accordance with site<br />

19 procedures, administrative and physical controls applicable to this project would be defined in<br />

e,,20 job-specific work plans and procedures. Compliance with the job-specific work practices and<br />

>_I procedures would ensure that personnel exposures do not exceed allowable limits.<br />

22<br />

23 Installing a perimeter fence and implementing a site-entry procedure would control access to the<br />

24 work site. The procedure would require either training or escorts for site visitors. Additionally,<br />

25 operating methods that depend primarily on equipment would be used, and the number of<br />

26 operating personnel would be minimized to the extent practicable.<br />

27<br />

28 F1.1.1.2 Control Envtronmental Hazards. The potential dispersion/migration of dangerous<br />

29 and)or radioactive waste would be an inherent risk of Alternative 3. Wind is the principal cause<br />

30 of dispersion, and water is the main transport mechanism for migration. Dangerous/radioactive<br />

31 contaminants could also migrate through the inadvertent contamination of vehicles and personnel<br />

32 leaving the project site. Radiological limits for exposure to the public are provided by<br />

33 DOE Order 5400.5, Radiation Protection ofthe Public and the Environment.<br />

34<br />

35 Implementing a combination of procedural and physical controls would mitigate wind dispersion<br />

36 of contaminants. Procedural controls typically consist of wind-speed restrictions on work<br />

37 activities. Physical controls include spray fixatives ( i.e., water sprays and chemical coagulants).<br />

38 minimizing the size of the work area, pressurized application of concrete slurries through a hose<br />

39 and nozzle (guniting), clean fill, and/or containerization. Radiation air monitoring would be<br />

40 performed on the work site perimeter to confirm the effectiveness of airborne contamination<br />

41 control.<br />

42<br />

1'43 The potential for water migration would also be mitigated by implementing a combination of<br />

44 procedural and physical controls. Procedural controls would consist of work restrictions during<br />

45 precipitation events if the potential for contaminant migration exists. Physical controls would<br />

Final Feasibility Studyfor the Canyon Disparftion initiative (221•U FacRity)<br />

nc 1 00 1 F-6


Appendix F - Detailed Description of Alternative 3: DoFntl.-2001-11<br />

Entombment with Internal Waste Disposal Rev. A 1 Drr11 ti<br />

n<br />

I<br />

Rcdlinc/Strikcout<br />

1 include a combination of temporary shclters and/or sealing products. Shelters would be used to<br />

2 shield waste from precipitation. A fixative sealer would be applied to surfaces with smearable or<br />

3 loose contamination. Sealers are used to prevent dangerous/radioactive contaminants from<br />

4 seepingAeaching out of the waste containment.<br />

5<br />

6 Personnel and equipment leaving the site present a risk of contaminant migration. This risk<br />

7 would be mitigated by procedural and physical measures. Work procedures would require<br />

8 equipment used on the site and exposed to dangerous/radioactive wastes to be decontaminated<br />

9 before the equipment is released. Personnel working at the site would wear proper protective<br />

10 clothing. Protective clothing exposed to dangerous/radioactive wastes would be controlled in<br />

11 accordance with <strong>Hanford</strong> <strong>Site</strong> procedures. Personnel leaving radiologically contaminated areas<br />

12 would require an exit survey before leaving.<br />

13<br />

14 Hazardous materials are expected to present minimal hazard to personnel or the environment.<br />

15 All waete tnatetielswa. would be sampled, tested, and designated as required by applicable or<br />

16 relevant and appropriate requirements (ARARs) and applicable waste acceptance criteria.<br />

17<br />

18 F.1.2 Establish Infrastructure<br />

19<br />

20 Implementation of Alternative 3 remediation activities would rely heavily upon the existing<br />

('21 221-U Facility complex infrastructure. Some modification of the existing building and utilities<br />

22 would be necessary to support this alternative. These and other mobilization such as preparation<br />

23 of staging areas would be necessary to prepare the complex to support Alternative 3 activities.<br />

24<br />

25 F.1.2.1 Modify Existing Infrastructure. The existing utilities where possible would be used to<br />

26 support Alternative 3 activities. The basic approach to establishing the infrastructure for this<br />

27 altemative would be to use the existing road network within the complex and relocate water and<br />

28 electrical service terminals outside the footprint of the Alternative 3 environmental cap. The<br />

29 environmental cap for this alternative is larger than that of Alternative 6.<br />

30<br />

31 The existing road network surrounding the 221-U Facility would adequately accommodate<br />

32 equipment during waste delivery operations, waste-hauling traffc, and traffic associated with<br />

33 construction of the environmental cap. Additional spurs off paved roadways for heavy<br />

34 equipment access and waste movement activities would be constructed, as required.<br />

35<br />

36 Immediately before demolition of 271-U, water mains and sewer pipelines located within the<br />

37 environmental cap footprint would be sealed at the outer edge of the environmental cap.<br />

38 Temporary water lines would be installed, as required, for sanitary requirements, fire-<br />

39 suppression systems, decontamination operations, and dust control. Main transformers for<br />

40 electric power to the 221-U Facility would be relocated outside of the perimeter of the<br />

41 environmental cap. Temporary 480-volt electrical lines and panels would be installed in the<br />

42 building, as required, for lighting, ventilation, and equipment operations. The electrical service<br />

1,00N43 would need to include power supply to a new air-handling unit on the roof of 221-U.<br />

44<br />

Final Feasibility Study jor she Canyon Dirpo.rition Initiative (221•U Facility)<br />

J une"' 001 F-7


Appendix F - Detailed Description of Alternative 3: DoEIRtr2oot-1 I<br />

Entombment with Internal Waste Disposal Rev. e raft<br />

RedlinclStrikeout<br />

1 The existing bridge crane would be recertified for use during equipment handling within the<br />

2 canyon. At the same time, minor modifications and repairs would be made to the crane,<br />

3 including repair of the heating and air conditioning systems.<br />

4<br />

5 The final step modifying the 221-U Facility for this alternative is replacement of its roof<br />

6 covering (versus the roof structure). To prevent precipitation from entering the building during<br />

7 waste handling activities within the canyon, a new roof covering would be installed.<br />

8<br />

9 F.1.2.2 Establish Support Facilities. Alternative 3 would also require administrative offices,<br />

10 change rooms, tool rooms, lunchroom, restrooms, and storage rooms. During the initial activities<br />

11 such as equipment sizing, equipment placement in the process cells, and demolition of attached<br />

12 structures, this support could be provided from the 271-U Building. The use would be practical<br />

13 only during the initial stages of 221-U modifications.. Although there would be no need for close<br />

14 crane access to 221-U, 271-U Building demolition would still occurearly in this alternative.<br />

15 Removal of this building would allow preparation of the electrical gallery for waste placement<br />

16 and access for backlilling. The backfill would start on the northwest side of the 221-U Facility<br />

17 as the galleries are filled with waste.<br />

18<br />

19 Mobile office units would be brought to the site to provide support office space at that point.<br />

0 These facilities would be located outside the construction area for the environmental cap.<br />

^1 A construction perimeter fence would be installed to control access into and out of the work<br />

22 zone. A main change room for nonradioactive work would be located outside the exclusion<br />

23 fence. Existing telephone and electrical lines would be used to support office and clerical<br />

24 requirements. Existing <strong>Hanford</strong> <strong>Site</strong> fire protection and ambulance services would be adequate<br />

25 for emergency response.<br />

26<br />

27 F.1.2.3 Establish Staging Areas. Personnel staging areas would be included in the space<br />

28 requirement for the support facilities. This would include change rooms, meeting facilities, and<br />

29 other construction activity support areas. Equipment storage, waste qucucs, decontamination<br />

30 areas, survey tents, container storage, and other staging requirements would be included in the<br />

31 layout of support requirements for Alternative 3.<br />

32<br />

33 F.1.3 Modify Facility<br />

34<br />

35 In preparation for the operational phase of this alternative, the 221-U Facility would require<br />

36 modifications. The first step would be to prepare the facility by evaluating it for the intended use<br />

37 and making modifications as necessary. A major part of this step would be preparing a new<br />

38 building ventilation system and blocking the existing system. The existing equipment on the<br />

39 ^ an would be placed into the process cells, and both the cells and<br />

40 pipe trench would be grouted. The railroad tunnel would be demolished to improve access to the<br />

41 221-U Facility. The final modification step would be to address surface contamination with a<br />

42 fixative application to prepare the canyon for the start of waste emplacement activities.<br />

('O'*;t3<br />

Finat Feastbiliry Srady jor the Canyon Disposition lnUiative (221-U Facifiry)<br />

unc 1 00 1<br />

F-8


(^N<br />

Appendix F - Detailed Description of Alternative 3: DOFJIU:2001-1I<br />

Entombment with Internal Waste Disposal Rev. 0 1 Draft I3<br />

Rcdline/Strikcout<br />

1 F.1.3.1 Prepare Facility for Use. The 221-U structure must resist loads with safety factors that<br />

2 meet building codes (i.e., American Concrete Institute, American Institute of Steel Construction)<br />

3 for standard occupancy, but containment or serviceability requirements would be minimal. No<br />

4<br />

5<br />

public access would be permitted; therefore, structural concerns are for worker safety only.<br />

6 The building must be put in a safe condition for operational activities. This would require<br />

7 radiological surveys, fixing or removing contamination, a building inspection for industrial<br />

8 safety concerns, and equipment repairs or upgrades to support the operation phase. It is assumed<br />

9 that the 271-U Office Building would be needed for support of the preparation phase. Therefore,<br />

10<br />

11<br />

it must be maintained in a safe condition as well.<br />

12 F.13.1.1 Inspect 271-U. The building would be inspected to determine the condition of the<br />

13 building and its equipment. Information for this inspection would help finalize planning for the<br />

14 operational phase of this alternative. The functional requirements of the various activities<br />

15<br />

16<br />

involved in operating the facility and the building modifications and upgrades necessary to safely<br />

accomplish the activities would be identified. Modifications identified would be designed. The<br />

17<br />

18<br />

services and/or new equipment needed would be procured.<br />

19<br />

(00^120 21<br />

No known building repairs or upgrades would be needed. Also, it is assumed for this alternative<br />

that minimal equipment repairs and upgrades would be necessary.<br />

22 F.1.3.1.2 221-U Facility Modifications. Limited modifications to the 221-U Facility are<br />

23<br />

24<br />

necessary to accomplish equipment removal and decontamination operations. Facility<br />

modifications would primarily involve disconnecting and blanking utility and electrical lines<br />

25 where they are no longer required and installing temporary utilities that would be required to<br />

26 support planned operations. The change room at the northeast end of the operating gallery would<br />

27 be renovated and established as the main access and egress point for canyon operations. Water<br />

28<br />

29<br />

30<br />

and drain lines for the change room facility could be tied into the active systems in the<br />

271-U Office Building.<br />

31 Additional 480-volt electrical service requirements would be installed, as necessary, to support<br />

32<br />

33<br />

portable ventilation requirements and selected decontamination equipment, such as air<br />

compressors for pneumatic tools and temporary greenhouse structures. In addition, 480-volt<br />

34 electrical service would be installed to support waste processing and<br />

35<br />

36<br />

decontamination/disassembly operations.<br />

37 F.13.13 Add New Air Handler. Installation of a new air-handling unit on the roof of 221-U<br />

38 would be a major modification that may ormay not be required based an further analysis of tasks<br />

39<br />

40<br />

41<br />

42<br />

and seauencine of events that will be done during design. If needcd.wed}d eceof. -;The unit<br />

would be located on the northeast end of the building and require penetrations through the roof<br />

for air duct connections.<br />

(^'43 F.13.1.4 Grout Cell Drain Header and Vent Tunnel. The cell drain headcr would be filled<br />

44 with cement grout during the building preparation phase once the new air handler was installed<br />

45 and operational. Grouting would fill the 0.6-m (24-in.)-diameter void space and encapsulate any<br />

Final Feasibiliy Studyjor the Canyon Disposition Initiative (221-U Facility)<br />

Luns1-M? F-9


Appendix F -Detailed Description of Alternative 3: DOEAR1,2001-11<br />

I Entombment with Internal Waste Disposal Rev. p l Draft 0<br />

Rcdlinc/Slrikcout<br />

I contamination present in the pipe. After the connecting pipes to cell 10 are sealed, grout would be<br />

2 pumped in from both ends of the cell drain header. Because the cell drain header flows<br />

3 downward from the building ends toward cell 10, a liquid-consistency grout would flow through<br />

4 the header and require very little pumping pressure. Drainage openings in each process cell<br />

5 would act as air vents, and the pressure would be regulated so that the grout would be visible in<br />

6 the process cell drains, but would not rise in the cells. After this operation, any liquid within the<br />

7 canyon would not automatically flow to cell 10.<br />

9 Waste placement is not planned for the ventilation tunnel due to limited accessibility of this area.<br />

10 Therefore, the ventilation tunnel would be grouted to eliminate voids in the building structure.<br />

I 1 Holes would be angle drilled through to canyon's exterior wall to allow access to the ventilation<br />

12 tunnel for grouting. Free-flowing grout would be pumped through these holes to 6ll the<br />

13 ventilation tunnel. The grouting would be completed in lifts to allow time for heat dissipation<br />

14 during grout curing. The tunnel is planned to be filled with grout to the maximum extent<br />

15 possible. It is estimated that the ventilation tunnel would require approximately 2,300 m3<br />

16 (3,000 ydP) of grout. During final design, the decision to fill the tunnel should be revisited.<br />

17 Preliminary structural calculations (Smyth 2001) show that the exterior wall of the tunnel may<br />

18 have sufficient strength to withstand later external pressures from fill heights associated with<br />

19 burying the canyon building and, therefore, not require grouting.<br />

20<br />

('_^'21 Facility modification would also involve removing and disposing of interfering structures,<br />

22 equipment, and material. During this phase of the work scopc, equipment and material removal<br />

23 would be limited to "clean" areas of the 271-U Office Building, the 221-U Facility galleries, and<br />

24 associated storage spaces. This activity would include the removal of the following:<br />

25<br />

26 • Installed and fixed equipment<br />

27 • All unattached equipment and components<br />

28 • Abandoned supplies<br />

29 • Materials<br />

30 • Debris.<br />

31<br />

32 These Items would be sorted for reusc, recycle, or disposal.<br />

33<br />

34 F.13.2 Disposal or Contaminated Equipment In 221-U. It is estimated that there+sare<br />

35 approximately 5,400 m3 (7,000 yd3) of contaminated equipment and components (gross loose<br />

36 volume before size reduction) currently steredon the canyon deck and in the process cells. For<br />

37 Alternative 3, those process cells with legacy equipment having dose rates >100 mrem/hr would<br />

38 be opened only to place size-reduced legacy equipment from the operating deck and erout into<br />

39 them. All of the equipment would be reduced in size and volume and then disposed into the<br />

40 process cells meeting the dose rate criteria (except for cell 3, which would be left unfilled for<br />

41 later equipment or waste placement). Size and volume reduction would be necessary so that all<br />

/-^42 of the contaminated equipment would fit into the process cells. Minimizing the amount of size<br />

1 43 and volume reduction to just the effort required to allow the contaminated equipment to fit into<br />

44 the process cells would be desirable because it would limit worker exposure. After size -<br />

F(nal^Feas(6tfity<br />

Study jor the Canyon Ditposition hdtiatlve (22l •U Facifity)<br />

Ju n e<br />

F-10


Appendix F - Detailed Description of Alternative 3: DOE/Rfr2001-11<br />

Entombment with Interttal Waste Disposal Rev. A I nraft B<br />

RedlinclSerikeout<br />

1 I reduction, the estimated volume of equipment from the eanyen-eperating-deek canvon deck and<br />

2<br />

3<br />

in the process cells is 3,400 m^ (4,400 yd).<br />

4 Size and volume reduction would require a disposition plan for each equipment item. If breaking<br />

5<br />

6<br />

or cutting activities are necessary for disposing of the equipment, the 221-U Canyon Building<br />

would be the best location to do these activities because it is a closed facility for controlling<br />

7 contamination spread. The most significant contribution to worker exposure under Alternative 3<br />

8 ^ would be the size reduction of the contaminated legacy equipment that is currently ster+ed on the<br />

9 operating deck. Estimated worker dose for these activities alone is nearly 36 pcrson-rem (BHI<br />

10<br />

11<br />

2001a). If all of the legacy equipment on the operating deck is substantially reduced in size and<br />

volume for placement into the process cells, significant worker time and resulting higher<br />

12 exposures would occur. This activity, even with latest technologies available, would be<br />

13 performed in personal protective equipment-required work areas (i.e., contaminated areas and<br />

14 airbome areas). Significant engineeting controls would be required to reduce worker exposure<br />

15 from external and internal exposure sources. Worker turnover could increase due to harsher<br />

16<br />

17<br />

working conditions.<br />

18 During final dcsign, it is anticipated that emerging size and volume reduction technologies would<br />

19<br />

r^0<br />

1<br />

be evaluated for use. For this final FS, use of conventional size and volume reduction<br />

technologies is assumed. Disassembly activities would include mechanical cutting, hydraulic<br />

shearing, and manual methods. Additional technologies that could be applied are described in<br />

22<br />

23<br />

Appendix I.<br />

24 After the equipment is placed into the process cells, each cell would be coated with a fixative for<br />

25 control of loose surface contamination. Cement grout would be placed in lifts into each cell to<br />

26 fill voids. Each lift would be allowed to cure before placing additional lifts. As each process<br />

27 cell is filled, the cover blocks would be placed back into position. The volume of void space to<br />

28<br />

29<br />

30<br />

be filled within the process cells is conservatively estimated as 50% of total cell volume.<br />

Therefore, the grout volume needed to fill the process cells Is 3,400 m3 (4,400 yd1).<br />

31<br />

32<br />

33<br />

34<br />

After the process cell cover blocks are in place, holes would be drilled through the covers and<br />

any voids under and around the edges of the blocks would be filled by pressure grouting. The<br />

cover lifting bails would be removed after pressure grouting is complete.<br />

35 All equipment and materials inside the operating gallery must be removed to support placement<br />

36 of containerized waste into this gallery. There is a substantial amount of piping in this gallery<br />

37 that requires removal. Conversely, very little equipment and piping would need to be removed<br />

38<br />

39<br />

to pteparc the pipe and electrical galleries ready for waste container placement.<br />

40 Some removed equipment could be identificd as reusable. Unneeded material from the gallery<br />

41<br />

42<br />

would be size reduced and placed in ERDF boxes for disposal at ERDF. It could be desirable to<br />

containerize some of this material for placement in the electrical gallery. This approach could be<br />

(0-^13 used as a test run of the procedure for placing waste in these galleries. However, for the cost<br />

44<br />

45<br />

estimate, all waste from the gallery is assumed to be disposed at ERDF.<br />

Final Ftasibiliry Srndyjor the Canyon Disposition fnifiarive (221-t/ Faciliry)<br />

n7uc_^ Qo^ F-il


(O^N<br />

Appendix F - Detailed Description of Alternative 3: DoFaRS.-2001-11<br />

I Entombment with Internal Waste Disposal Rev. Ni prr<br />

Redlinc/Sirikeout<br />

1 F.1.33 Demolition of Railroad Tunnel. To leave the tunnel in place would mean an<br />

2 unnecessary increase in the size of the environmcntal cap. This alternative includes removal of<br />

3 the railroad tunnel. The contaminated concrete would be disposed at ERDF.<br />

4<br />

5 The tunnel, which allowed train access into cell 3, extends 46 m(150 ft) westward from the<br />

6 northwest side of the canyon building. The tunnel is a reinforced concrete structure with a soil<br />

7 cover about 1.5 m(5 ft) thick. There are unreinforced wing-wall retaining structures at the end<br />

8 of the tunnel. The tunnel is assumed to have light surface contamination that can be fixed in<br />

9 place with fixative application. It is assumed that a backhoc with a processor would be used for<br />

10 demolition.<br />

11<br />

12 Demolition of the railroad tunnel would allow truck access to cell 3 without safety hazards<br />

13 associated with backing down the long, narrow railroad tunnel. Also, part of the railroad tunnel<br />

14 work would be construction of a truck door at the tunnel's connection to 221-U (cel) 3). This<br />

15 door would allow access to the building without disrupting ventilation of the canyon.<br />

16<br />

17 The new access door to cell 3 at the tunnel would allow placement of containerized and possibly<br />

18 long-length waste. After cell 3 is full of waste, it would be filled with cement grout and the<br />

19 cover blocks would be permanently replaced. I.ike the other process cells, the cover blocks<br />

20 would be drilled and pressure grouted in place, and the baits would be removed.<br />

i^21<br />

22 F.13A Hot Pipe Trench. The hot pipe trench is assumed to be contaminated. A review of<br />

23 historical photographs of the trench indicates that the trench contains intertwined, small-diameter<br />

24 piping. Waste placement is not planned for the hot pipe trench due to limited available space.<br />

25 Instead, the trench will be filled with grout to eliminate voids in the building structure. The<br />

26 initial preparation step for grouting the trench would be coating the interior surfaces with a<br />

27 fixative to contain surface contamination. After the coating is cured, the hot pipe trench would<br />

28 be grouted. Due to the maze of piping, it is assumed that no contaminated equipment or waste<br />

29 would be disposed to the hot pipe trench. The interior volume of the pipes encased by the grout<br />

30 is very small and, therefore, assumcd to have no effect on the stability of 221-U. The volume of<br />

31 grout needed to fili the trench, 800 m3 ( 1,100 yd3), is estimated as 75% of its overall volume.<br />

32 The trench cover blocks would then be permanently replaced. The cover blocks would be<br />

33 pressure grouted as described for the process cell cover blocks. After grouting, the bails would<br />

34 be removed from the hot pipe trench cover blocks.<br />

35<br />

36 F.13.5 Remove Surface Contamination. To safely enter the building during its operational<br />

37 phase in this alternative, contamination survey results would be used to identify where<br />

38 decontamination activities are needed. Contamination would either be removed or fixed to the<br />

39 canyon surface to reduce the dose rate and contamination risk to the lowest possible level. Water<br />

40 jet, water blasting, or water-flushing activities would be more difficult if completed after the<br />

41 process cell drain header and cells are grouted because all water would need to be collected and<br />

42 taken to the 200 Area's laquid Effluent Remediation Facility for trwtment. If any surface<br />

("^43 removal work is identified, carbon dioxide blasting or scarifying would be the preferred method<br />

44 for its removal instead of water blasting or flushing.<br />

Fina1 Ftasibitiry Srudyjor the Canyon Disposition Initiative (221-U Facility)<br />

,,,e+ ^ F-12


Appendix F - Detailed Description of Alternative 3: DOEIRl-2001-11<br />

Entombment with Internal Waste Disposal Rev. e l nraft B<br />

I<br />

Redlinc/Strikcoul<br />

1<br />

2 F.13.6 Fix Contamination on 221-U Interior Surfaces. After the cover blocks are placed and<br />

3 grouted on the process cells and hot pipe trench, the existing main bridge crane is no longer<br />

4 needed. Use of the crane for movement of the containerized waste would be a potential source<br />

5 of contamination. Therefore, both crancs would be parked at the north end of 221-U, their oil<br />

6 would be drained, and the power source disconnected.<br />

7<br />

8 It is assumed that surface contamination on the canyon walls, floors, and ceiling can be<br />

9 addressed with application of a fixative. This fixative would be applied after all equipment<br />

10 removal (including the bridge crane) and grouting in the canyon is complete. It would provide<br />

11 containment for loosc surface contamination during containerized waste placement within the<br />

12 ^ canyon. Prior to beginning container placement on the Willing anyon deck , the<br />

13 fixative application would be inspected.<br />

14<br />

15 F.1.4 Modify External Area<br />

16<br />

17 The following modifications would be performed to support placement of waste inside 221-U.<br />

18 Before waste placement begins within 221-U, the aboveground structures that are physically<br />

19 attached to 221-U and those that are located within the footprint of the environmental cap must<br />

20 be removed. In addition, prior remediation (by others) of waste sites within the footprint of the<br />

(0'**21 environmental cap would be verified.<br />

22<br />

23 The Alternative 3 approach conservatively assumes that all demolition debris from the legacy<br />

24 structures would be disposed at ERDF. During final design this assumption could be revisited to<br />

25 determine if decontaminating and recycling steps can be economically included to support DOE<br />

26 waste minimization goals.<br />

27<br />

28 F.1.4.1 Disposition of Aboveground Structures. The aboveground structures identified in<br />

29 Assumption 2 at the beginning of this appendix would be demolished as part of Alternative 3.<br />

30<br />

31 F.1A.1.1 Demolition of the 276-U Solvent Recovery Facility. The 276-U Solvent Recovery<br />

32 Facility, attached to the southwest end of the 221-U Facility, Is composed of walkways, tanks,<br />

33 and associated piping set in an open-concrete basin. Decommissioning would involve removing<br />

34 the tanks, walkways, and all aboveground piping. All pipe penetrations associated with this<br />

35 structure would be cut, sealed, and capped. Drains would be sealed with concrete. Concrete<br />

36 surfaces would be decontaminated, if required, using selected off-the-shelf technologies.<br />

37<br />

38 The concrete slabs and wall would be demolished with conventional demolition equipment.<br />

39 Demolition debris would be taken to ERDF for final disposal. An option during final design<br />

40 would be to place some of the equipment either in cell 3 or into containers placed into the<br />

41 galleries.<br />

42<br />

r^43 F.lA.1.2 Demolition of the 271-U Office Building. The 271-U Office Building would be<br />

44 demolished in Alternative 3. The 271-U Office Building has a basement, three floors, and a<br />

Final Feasibiliry Study for Hie Canyon Disposition Initiative (221-U Faciliry)<br />

june :00 F-13


Appendix F - Detailed Description of Alternative 3: DOFJ[u.2001-11<br />

Entombment with Internal Waste Disposal Rev. A t Draft B<br />

Redline/Strikeout<br />

1 reinforced concrete slab roof. There is a concrete masonry perimeter wall supported on a<br />

2 basement wall, with interior masonry walls within the building. The roof is a reinforced concrete<br />

3 slab similar to tbe floors. The third floor is a chemical makeup area with floor slabs up to 0.3 m<br />

4 (1 ft) thick that support chemical tanks.<br />

5<br />

6 Additional building features included in the demoiition are a stack on the roof (296-U-10). an<br />

7 elevator, a second floor vault, and mechanical equipment in the basement. Demolition would<br />

8 use typical building demolition techniques. The resulting rubble would be left in place alongside<br />

9 221-U and the area filled and compacted as pan of the clean fill around the canyon.<br />

10<br />

11 F.lA.1.3 Decontamination and Decommissioning (D&D) Stairways on 221-U Building.<br />

12 Eight stairwells on the northwest side of 221-U are light construction and would be demolished<br />

13 using typical building demolition techniques. Ten stairwells on the southeast side of 221-U are<br />

14 thick wall, lightly reinforced concrete construction. The heavier construction of these stairwells<br />

15 would be factored into the demolition costs. Any contamination found in the stairwells on the<br />

16 canyon's southeast side would be fixed in place prior to demolition. All stairwell demolition<br />

17 waste would be disposed adjacent to 221-U where it would be protected from infiltration by the<br />

18 environmental barrier.<br />

19<br />

20 F.lA.1.4 D&D Other Aboveground Structures. All other aboveground structures identified<br />

^21 in Assumption 2 at the beginning of this appendix that are within the footprint of the 221-U<br />

22 environmental cap would be decommissioned as part of Alternative 3 activities.<br />

23<br />

24 F.lA.2 D&D of Buried Piping. Buried piping not already addressed in the preparation of the<br />

25 complex function would be arouted in place or removed prior to the placement of engineered fill<br />

26 around 221-U,pased on the outcome of risk assessment work . In addition to the miscellaneous<br />

27 piping to be removed, the exhaust ventilation tunnel would be removed. This tunnel is a<br />

28 reinforced tunnel connecting the canyon air ventilation tunnel to the stack and filter. The tunnel<br />

29 is approximately 60 in long and runs from the end of the air tunnel in Section 3 to the fans.<br />

30<br />

31 F.1A.3 Confirm Remediated Waste <strong>Site</strong>s Within Environmental Cap Footprint.<br />

32 Alternative 3 includes covering 221-U with an environmental cap. It Is assumed that the waste<br />

33 sites located within the environmental cap, as identified in Assumption 3 at the beginning of this<br />

34 appendix, would be remediated by other projects prior to the start of Alternative 3 and<br />

35 construction of the environmental cap. All remediation wastes would be disposed at ERDF.<br />

36<br />

37 F.1.4.4 Confirm Well Decommissioning. Three wells are located within the footprint of the<br />

38 environmental cap. It is assumed that these wells would be decommissioned by other projects<br />

39 prior to the start of Alternative 3. The wells are 299-W 19-8, 299-W 19-55, and 299-W19-98.<br />

40 Their prior removal would be confirmed as part of Alternative 3.<br />

41<br />

t^`<br />

Fieaf Feasibility Studyfar the Canyon Disposition Initictive (2I )-U Facility)<br />

, 2 00 1 F-14


Appendix F-Detailed Description of Alternative 3: DOFJRL-2001-I I<br />

Entombment with Internal Waste Disposal Rev. e rafi B<br />

^,, Rcdlinc/5trikeout<br />

I<br />

2<br />

3<br />

4<br />

F.1.4.S Earthwork to Prepare Working Area Adjacent to 221-U. Following removal of<br />

aboveground structures and associated buried piping, the area surrounding 221-U would be<br />

leveled and compacted in preparation for placement of the engineered fill. The subgradc<br />

compaction and fill placement are the first steps for construction of the environmental cap.<br />

5<br />

6 R1.5 Manage Hazardous Materials<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12 ^<br />

Dangerous waste, asbestos, polychlorinated biphenyls, and other hazardous materials would be<br />

removed from all areas of the complex and managed in accordance with ARARs. AII waste<br />

faeterraiswaste would be sampled, tested, and designated as required by ARARs. and treated<br />

prior to disposal. Products consisting of or containing hazardous materials would be used and<br />

managed in accordance with their respective Material Safety Data Sheets. WssiefngetielsWaste<br />

13<br />

14<br />

would be treated as required.<br />

15 A temporary waste accumulation laydown area would be established to facilitate shipment and<br />

16 disposal activities. This area would conform to established requirements for the maintenance,<br />

17<br />

18<br />

accountability, inventory, labeling, and transportation of waste to approved disposal facilities.<br />

19<br />

20 F.2 OPERATE THE COMPLEX<br />

^Zl<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

Operation of the complex for Alternative 3 refers specifically to waste acceptance and placement<br />

inside the three galleries and on the eanyon , deekggny2n deck of 221-U. Engineered<br />

fill would be installed around the exterior of 221-U as waste is placed inside it.<br />

In the preceding function, the area surrounding 221-U would have been prepared to support<br />

construction of the environmental cap, all equipment that would interfere with placement of<br />

containerized waste would have been placed in the process cells or removed, and exposed<br />

surfaces inside the canyon would have been decontaminated or a fixative applied. The roofing<br />

on 221-U would also be replaced to minimize the potential for precipitation entering the building<br />

during the operational phase of this alternative. The steps to operate the complex are discussed<br />

below.<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

The volume of waste placed inside the 221-U Building in Alternative 3 is estimated as 13.500 m3<br />

(17,500 yd3). This includes 3,400 m3 (4,400 yd) of legacy equipment placed inside theprocess<br />

ceils,1,500 m3 (2,000 yd) of waste inside containers in the three galleries, and 8,600 m<br />

(11,200 yd3) of waste placed on the operating deck and craneway. An estimated 51.200 m3<br />

(67,000Aof grout would be used in this alternative to surround the waste and fill voids in the<br />

process cells, hot pipe trench, galleries, canyon deck/craneway, and the building's ventilation<br />

tunnel.<br />

41<br />

42<br />

(0,N3<br />

44<br />

In the Phase I FS, consideration had been given to reserving the process cells only for disposal of<br />

Class C wastes at 221-U because of the high degree of isolation and shielding provided by the<br />

process cells. However, i n this final FS, there is a need to clear the operating deck to support<br />

Final Feasibility Studyfor the Cwqon Disposition lnitiative (221 •U Facility)<br />

)ine200<br />

F-15


Appendix E- Detailed Description of Alternative 3: Do1JR1:2o0t-t 1<br />

Entombment with Internal Waste Disposal Rev. e1_pmrL<br />

Rcdline/Strikcout<br />

I building demolition. The removal and disposal of legacy equipment to the process cells would<br />

2 be the most efficient means of achieving this objective. Moreover, while the process cells would<br />

3<br />

4<br />

provide a significant amount of isolation in 221-U as it is currently configured, after closure<br />

activities for Alternative 3, all parts of the 221-U Facility containing waste fill, regardless of the<br />

5<br />

6<br />

7<br />

class of waste within, would be equally protected (contained) by an engineered barrier.<br />

Therefore, from the standpoint of long-term protectiveness, there is no advantage in reserving the<br />

process cells exclusively for Class C waste. However, cell 3 could have room for placement of<br />

8<br />

9<br />

waste-meterialswaste in addition to legacy waste from the canyon fleor ec c.<br />

10<br />

11<br />

F.11 Emplace Waste In 221-U Galleries<br />

12 Waste placement would start with container placement in the galleries. The waste would be in<br />

13 open-top cargo containers that would be placed on an individual steel frame with casters. Small<br />

14 rails would be installed on the gallery walls to guide the containers on a one-way trip into the<br />

15 galleries. Equipment and piping in the galleries that prevents container placement would be<br />

16 removed. After the waste containers are in place, each gallery would be grouted to provide<br />

17 support for the wastes and the environmental cap.<br />

1s<br />

19 Waste would be placed first in the lowest (electrical) gallery. In preparation, the south end wall<br />

-0<br />

.r \ 1<br />

22<br />

23<br />

24<br />

25<br />

of the gallery, located in the 276-U Solvent Recovery Facility, must be exposed. The concrete<br />

slab adjacent to the end wall would be cleared to allow vehicle access to the lowest gallery.<br />

A temporary structure would be erected so that containers could be prepared outside of the<br />

galleries. The concrete masonry unit block end wall must be removed and enlarged for waste<br />

container access. A new rollup door would be installed on this opening. The doorways from the<br />

271-U Office into the galleries could be left open to provide emergency egness, but would<br />

26 eventually be filled. A ventilation system for the galleries must remain functional during waste<br />

27<br />

28<br />

placement and grouting.<br />

29 F.2.1.1 F311 Electrical Gallery with Containerized Waste. Waste would arsive at the south<br />

30 end of the canyon by truck in cargo containers (see assumptions for description) and would be<br />

31 lifted onto dollies staged at the open gallery end. They would be pushed as far as possible into<br />

32<br />

33<br />

34<br />

35<br />

the gallery with an electric forklift and then secured in place to prevent movement during<br />

grouting. The total length of the electrical gallery is separated by the railroad tunnel in two<br />

segments. The main segment of the electrical gallery on the south side of the railroad tunnel is<br />

225 m (740 ft) in length. This gallery segment could hold approximately 37 containers.<br />

36 A spacing of 6 m (20 fi) on center for the 5-m ( 16-ft) containers was assumed to allow for dolly<br />

37 length and container placement.<br />

38<br />

39<br />

40<br />

41<br />

There is a short segment of the electrical gallery on the north side of the rail tunnel. This gallery<br />

segment is about 12 m(40 ft) long and could store, at most, one container. The best use of this<br />

space would be to place loose material that is too long or tall to be placed in a container.<br />

42 A possible use for this space would be disposal of material from demolition of the 276-U Solvent<br />

('13 Storage Facility. After waste placement, this short segment would be closed off with forms and<br />

44 grouted from the pipe gallery level.<br />

Final Feasibility Srwty for the Cartyvrr Disposlrioa lniriative (221 •U Faclfiry)<br />

lone'!0oJ F-16


Appendix F - Detailed Description of Alternative 3: DoFIRI.-2o01-11<br />

Entombment with Internal Waste Disposal Rev.a l nraft n<br />

^ I<br />

Redlinc/Strikeout<br />

1<br />

2 F.2.1.2 Grout Electrical Gallery. To encase the waste and provide support for waste<br />

3 containers to be placed in the pipe gallery above, the electrical gallery would be grouted.<br />

4 Cement grout would be placed into the containers through a hole in the slab above and centered<br />

5 on the container. The flowable grout to surround the containers would be placed after the<br />

6 containers are partially filled with grout. Flowable cement grout could be obtained with a<br />

7 strength of 14 kg/cmZ (2001b/in2). This could be pumped under low pressure, just sufficient to<br />

8 positively fill voids and prevent shrinkage, and would provide the necessary support to the<br />

9 second floor. Grout amendments, such as fly ash or zeolite clays, would be considered for all<br />

10 grouting activities to reduce potential for leaching of radioactive isotopes. Grouting each<br />

11 container as the galleries are filled would have the advantage of providing radiological shielding<br />

12 for subsequent container placement.<br />

13<br />

14 Grouting around the containers would be alternated with grout placement inside the containers.<br />

15 Grouting would be done in lifts to maintain loading on the gallery walls to an acceptable level.<br />

16 Additional benefits of grouting in lifts are that the cargo containers would not float and the heat<br />

17 of hydration would occur over a longer time. By limiting the grout lifts to half the gallery wall<br />

18 height and waiting for the grout to reach adequate strength, the grouting could occur without<br />

19 backfill in place on the wall's exterior. Grout placed around the containers would be delivered<br />

20 into the gallery through existing rectangular openings at the edge of the floor slabs. As the grout<br />

r'21 reaches its required design strength, the engineered fill would be placed against the gallery wall<br />

22 on the exterior of 221-U. This approach would be typical for all three galleries.<br />

23<br />

24 F.2.1.3 Filt Pipe Gallery with Containerized Waste. The second gallery level to be filled with<br />

25 waste would be the pipe gallery. It is also divided into two segments by the railroad tunnel. The<br />

26 main segment is approximately 225 m (740 ft) long. An estimated 37 waste containers would be<br />

27 placed in this gallery in the same manner as described for the electrical gallery. An earth-fill<br />

28 access ramp would be constructed and the end wall of the gallery would be removed. The<br />

29 temporary cover and rollup door used for the lower level gallery would be relocated.<br />

30<br />

31 F.2.1.4 Grout Pipe Gallery. The pipe gallery would be grouted in the same manner as the<br />

32 electrical gallery. Grout would be placed in the containers and around the containers in lifts.<br />

33 The grout would be placed from the operating gallery level.<br />

34<br />

35 F.2.IS Fill Operating Gallery. The uppermost gallery, the operating gallery, has more room<br />

36 available for container placement than the electrical or pipe galleries because its length is not<br />

37 affected by the railroad tunnel. It is estimated that 40 containers would be placed in the<br />

38 operating gallery. To access this gallery, backfill and an access ramp would have to be enlarged<br />

39 at the south end of the gallery.<br />

40<br />

(^N<br />

Final Feasibility Study jor Nie Canyon Disposition lnitiasive (221-U Facility)<br />

n •l 1 F-17


..^•. ,<br />

Appendix F- Detailed Description of Alternative 3: DoE/itt.2001-1 t<br />

Entombment with Internal Waste Disposal Rev. e a nr•aft B<br />

iicdlinc/Strikcout<br />

1 F.2.1.6 Grout the Operating Gallery. The concrete slab above this gallery is much thicker<br />

2 than the slab on top of the other two galleries, and a different method for grout placement would<br />

3 be used. Like the ventilation tunnel grouting, angled holes would be drilled through the gallery<br />

4 wall to grout the operating gallery. These holes would be sized and located to allow grouting<br />

5 both inside and around the waste-filled containers.<br />

7 F.2.2 Accept Waste for Placement Within Canyon<br />

8<br />

9 At the same time that the galleries are filling, waste placement would begin on the eenyee<br />

10 epertaEingdeek canyon deck . The waste would be placed on the deck in four separate layers.<br />

I 1 Each layer would be grouted as it is placed, and the waste placement would be completed for the<br />

12 entire canyon length by layer prior to starting the next waste layer. Layers of waste would be<br />

13 separated from each other by an approximately 0.75-m (2.5dt)-thick lift of grout. The grout<br />

14 layer provides important shielding to limit operation staff exposure to radiation from the wastes<br />

15 in the layers below. Grout amendments, such as fly ash or zeolite clays, would be considered for<br />

16 the grout to reduce potential for leaching of radioactive isotopes. A summary of steps involved<br />

17 for this part of Alternative 3 follows.<br />

18<br />

19 F.2.2.1 Modify Canyon End Walls. In preparation for waste placement in the canyon, the end<br />

20 walls of the building must be modified. A gridwork of steel beams would be installed on both<br />

(0**'21 the northeast and southwest end walls. This grid would be designed to resist seismic forces and<br />

22 loads applied during the complex's operation period. For the southwest end wall, the<br />

23 modification would include saw cutting an opening in the concrete wall. This opening would be<br />

24 sized to accept the waste containers moved by a forklift. The opening would be covered with a<br />

25 rollup door. The wall's steel beam gridwork would be designed to allow the rollup door to be<br />

26 moved upwards level by level as the waste is placed within the canyon. The gridwork would be<br />

27 anchored to the roof slab and surrounding reinforced walls. Through-bolting would connect the<br />

28 gridwork to the unreinforced concrete end wall.<br />

29<br />

30 F.2.2.2 Fill Ganyon Canvon deck and Craneway with Waste. The eanyex<br />

31 an n deck would be filled with a total of four layers of waste containers. The<br />

32 first three layers would hold a estimated 160 cargo containers each, for a total of 480 containers.<br />

33 The container placement would start at the northeast end of the canyon and advance towards the<br />

34 southwest end. Each layer would be completed prior to placement beginning on the next layer<br />

35 up. This approach would ensure that there would not be a large differential in loading of<br />

36 adjacent building sections.<br />

37<br />

38 Containers would be grouted both inside the container and around their exterior. It is envisioned<br />

39 that grouting would occur roughly every 12 m (40 ft) of building length. Containers would be<br />

40 placed using a forklift with adequate shielding to limit operator exposure to an acceptable level.<br />

41 The containers would be placed two abreast across the canyon deck width. In this manner, the<br />

42 forklift could place the containers without making a 90-degree turn, which would be difficult in<br />

i^43 the limited width of the canyon deck.<br />

44<br />

Final Feasibility Studyjor the Canyon Dispoiition lnitiqfive (221-U Facility)<br />

un ?003 F-18


Appendix F - Detailed Description of Alternative 3: DoEIRt.2001-11<br />

Entombment with Internal Waste Disposal Rev. et ra<br />

Redline/Strileout<br />

I As part of the grouting effort, a 0.75-m (2.5-ft)-thick layer of grout would be placed on top of the<br />

2 filled containers. This layer would act as both shielding and a working surface for the next layer<br />

3 of containers. Grout amendments, such as fly ash or zeolite clays, would be considered for the<br />

4 grout to reduce potential for leaching of radioactive isotopes. In the final design, a reinforced<br />

5 concrete stab could be installed as the top section of the grout layer. The concrete slab would<br />

6 provide a smoother surface for operation of the forklifts during waste placement of the next<br />

7 layer. The grout, or possibly reinforced concrete slab, would be designed for the wheel loads of<br />

8 the forklift.<br />

10 The next waste placement would be inside the craneway. An opening in the southwest end wall<br />

11 would be cut to provide access to the craneway. Guide rails would be installed and cargo<br />

12 containers delivered into the craneway similar to waste placement in the galleries.<br />

13 Approximately 39 containers could be placed in the craneway. The containers would be grouted<br />

14 inside and out as was done in the galleries.<br />

15<br />

16 After placing, grouting, and pouring the topping grout or concrete layer on the third layer of<br />

17 cargo containers, the height from the grout layer to the underside of the canyon roof would be<br />

18 approximately 2 in. This would be too short to allow placement of cargo containers. Rather than<br />

19 fill this large void with grout, placement of waste-filled burial boxes (1.2 m by 1.2 m by 2.4 m<br />

r,20 long [4 ft by 4 ft by 8 ft]) would be performed. For this final FS, it is assumed that 960 boxes of<br />

(.> 1 this size could be placed into a fourth and final layer of waste within the canyon. With tighter<br />

22 packing, the number of boxes placed could be increased to 1,500. Void spaces on the interior of<br />

23 the boxes would be filled with grout prior to placement. As a final step in placement of waste<br />

24 inside the canyon, holes would be drilled through the canyon roof. Flowable grout would be<br />

25 delivered into the canyon through these holes to fill around the boxes. Pressure grouting would<br />

26 be used to fill voids not reached by previous grouting.<br />

27<br />

28 Upon completion of waste placement within 221-U, available space within the facility would be<br />

29 filled with waste and/or grout. The containment provided by the grouting the waste inside<br />

30 openings in the canyon would eliminate a111arge voids. These steps would stabilize 221-U and<br />

31 ready it for placement of the environmental cap.<br />

32<br />

33 F.2.2.3 Install Engineered Fill. As the canyon is filled with waste, engineered fill would be<br />

34 compacted in lifts around the exterior of 221-U. The engineered fill elevation would be<br />

35 maintained within a few meters of the same level as the grouted wastes within 221-U. This<br />

36 would prevent an excessive load across the canyon walls, including the end walls. The<br />

37 engineered fill would also provide an access ramp to the south end of 221-U for container<br />

38 delivery.<br />

39<br />

40 The engineered fill would be clean, compacted granular material, which would be placed in lifts.<br />

41 Its source is assumed to be a <strong>Hanford</strong> <strong>Site</strong> borrow pit within 24 km (15 mi) of the 221-U Facility.<br />

42 The actual source location has not been identified. The volume of engineered fill for<br />

^33 Alternative 3 is approximately 1,169,700 m3 (1,529,869 yd'). The extent of the engineered fill<br />

44 and environmental cap is shown in Figure F-1.<br />

45<br />

Final Feasibility Stndy/6rthe Canyon Di.ryrosltion Inftrative (221 •U Facility)<br />

n,e 200-1<br />

F- 19


Appendix F - Detailed Description of Alternative 3: DOFAt1.20o1-1 t<br />

I Entombment with Internal Waste Disposal Rev.A ran<br />

^ Rcdline/Sirikenut<br />

1 The fill would be compacted to a density in the range of 95% to 98% relative compaction where<br />

2 relative compaction is determined by standard proctor (ASTM D698). Final design of the<br />

3 engineered fill would determine the compaction requirements and the material specifications.<br />

4<br />

5<br />

6 F3 CLOSE THE COMPLEX<br />

7<br />

8 This function consists of completing construction of the environmental cap over 221-U and<br />

9 demolition debris that was placed immediately adjacent to it. It would also involve restoring the<br />

10 disturbed sites (access roads and equipment staging areas) to a grade consistent with the natural<br />

11 surface topography. Closure of the complex for Alternative 3 would also require institutional<br />

12 controls and maintenance of a monitoring system. Institutional controls could consist of both<br />

13 physical and legal barriers to prevent access to contaminants. A closeout report would be<br />

14 prepared for regulatory agency approval.<br />

15<br />

16 F3.1 Construct Environmental Cap<br />

17<br />

18 The environmental cap for Alternative 3 consists of three parts: engineered fill, engineered<br />

19 barrier, and erosion protection (see Figure F-2). As discussed above, the engineered fill would<br />

20 be placed during the operational function concurrent with waste placement inside of 221-U.<br />

^21 When operational activities are complete, the engineered barrier and the erosion protection layer<br />

22 would be constructed. This section discusses the completion of the environmental cap and<br />

23 provides the results of analyses performed on stability of environmental cap. 1'he footprint of the<br />

24 environmental can may be slightly modified to mnvidc containment for nearby CERCLA<br />

25 remediation sites. The specific l a3mut wifl be nrovided in the rcmcdial desien document.<br />

26<br />

27 F3.1.1 Construct Engineered Barrier. The engineered barrier would be designed to prevent<br />

28 unintentional human and biotic intrusion, minimize potential human and biotic exposures, and<br />

29 control potential contaminant migration by preventing water infiltration into the waste<br />

30 fnaterielswaste (221-U and demolition debris). The barrier thickness would be 5 m minimum.<br />

31 which meets the requirement for protection against inadvertent intruders.<br />

32<br />

33 The barrier would be a modified RCRA Subtitle C-compliant barrier design to providc protection<br />

34 against water infiltration and biotic intrusion for 500 years. The barrier would be vegetated to<br />

35 control soil erosion and promote moisture evapotranspiration . A moisture measurine system or a<br />

36 detection method to monitor for contaminalion movement<br />

37 mav be installed- ui d in the barrier to monitor soil moisture and<br />

38 verify that water is not infiltrating through the barrier into the waste. For the purposes of this<br />

39 final FS, it is assumed that the engineered barrier would be replaced one time at the end of its<br />

40 500-year design life. The result is that 221-U would have containment for at least 1,000 years.<br />

41<br />

42 The barrier consists of a loosely placed silt/pea gravel layer, which is a storage medium for soil<br />

/0^'43 moisture. It supports evapotranspiration and vegetation growth. This layer is underlain by a<br />

44 compacted layer of silt. The compacted silt greatly reduces hydraulic conductivity and therefore<br />

Final Feasibility Studyfoi Nrt Canyon DisposUion lnh/ative (22/-U Facility)<br />

unc I l F-20


^<br />

Appendix F- Detailed Description of Alternative 3: DoFJRt,-2001-11<br />

Entombment with Internal Waste Disposal Rev. p^fp<br />

Redlinc/S trik cou<br />

1 retards vertical moisture movement. At the bottom of the compacted silt, sand and gravel layers<br />

2 provide a capillary break in the barrier cross section. The capillary break causes moisture to be<br />

3 retained in the overlying compacted silt layer. The sand and gravel layers are sloped to the<br />

4 outside edge of the barrier to carry any water that migrates vertically through the silt horizontally<br />

5 to the outside edge of the barrier. The drain gravels/sand are placed on a 1-m (3.3-ft)-thick clay<br />

6 admixture layer. This layer provides a second bartier of low hydraulic conductivity. Below the '<br />

7 admixture layer is compacted clean fill of adequate thickness to provide a total barrier depth of<br />

8 5 m(16 ft) over the waste, as required for an intruder barrier.<br />

9<br />

10 The total volume of material for the engineered barrier for Alternative 3 is estimated as<br />

11 135,000 mi (176,567 yd').<br />

12 ^<br />

13<br />

14 While not expected to be a significant concern, during final design of the engineered barrier, the<br />

15 potential for differential settlement at the interface between the fill directly on top of the waste-<br />

16 filled facility (221-U) and the fill adjacent to it should be evaluated fully. It is estimated that<br />

17 filling the canyon with waste could take several years. This extended period of engineered fill<br />

18 placement ( fill level must match the waste placement fill inside) around the 221-U Facility and<br />

19 the fact that the engineered fill would be constructed of locally available coarse granular material<br />

20 should allow for the majority of settlement of the fill prior to construction of the engineered<br />

(0'%1 barrier. Therefore, differential settlement at this interface is expected to be minimal.<br />

22<br />

23 F.3.1.2 Place Erosion Protection. The top of the engineered barrier would have a 2% slope.<br />

24 the top layer would be vegetated, and it would contain pea gravel. Therefore, after vegetation is<br />

25 established, concerns for erosion from precipitation and wind would be minimized. To reduce<br />

26 the volume of the engineered fill while prnviding stability during a seismic event, a 3:horizontal<br />

27 to l:vertical (H:V) side slope was selected for the engineered fill. This slope would also require<br />

28 placement of a basalt riprap-type layer for erosion protection. The erosion protection layer<br />

29 would include gravel and sand filter layers to carry the runoff safely to the outer toe of the<br />

30 environmental cap. The erosion protection slope would not be vegetated. The volume of the<br />

31 erosion protection is estimated as 140,700 m^ (184,003 yd^).<br />

32<br />

33 F3.13 Stability Analysis of Environmental Cap. A two-dimensional stability analysis<br />

34 (Appendix D) was completed for the environmental cap. The layout of the environmental cap at<br />

35 221-U is a unique application because of the height of the engineered barrier, which is nearly<br />

36 24 m(80 ft) above the surrounding grade. The controlling factor for the stability analysis was<br />

37 selection of a cap layout that would remain functional after enduring a design seismic event.<br />

38 Results from this analysis were key in determining the physical layout of the components of the<br />

39 cap for Alternative 3.<br />

40<br />

41 The analysis found that the engineered barrier slope must be as flat as possible to minimize the<br />

42 potential for earthquake-induced cap deformations from reaching the portion of the engineered<br />

(0-143 barrier that functions as a capillary break. Therefore, the engineered barrier is sloped at 2% and<br />

44 does not extend down the sides of the environmental cap. In addition, the barrier must extend<br />

45 out far enough from 221-U that a potential earthquake-induced crack (estimated to be 5 cm<br />

Final Feasibility Study jorthc Canyon Aispasition Initiative (221-U Facility)<br />

' 007 F-21


Appendix F - Detailed Description of Alternative 3: DoEIRI.,2oo1-1 t<br />

Entombment with Internal Waste Disposal Rev. e Dr•e<br />

^ f Rcdlinc/Strikcout<br />

1 (2 in.] or less) resulting from movement in the 3:11 to I:V side slope of the environmental cap<br />

2 would be outside the waste area requiring infiltration protection from the engineered barrier.<br />

3 With Ihese layout parameters addressed, the environmental cap could provide the required<br />

4 containment during a 500-ycar life. During final design of the environmental cap, a finite<br />

5 element analysis method should be used to define the final cap layout dimensions and confirm<br />

6 that the engineered barrier components are propcrty sized for the design seismic event.<br />

7 Additional discussion of the barrier is provided in Section 4.0 of this final FS report.<br />

8<br />

9 F.3.2 Revegetate <strong>Site</strong><br />

10<br />

11 The excavations from demolition activities would be backf lled with compacted clean soil and<br />

12 clean concrete rubble. Fill contours would match adjacent contours. Material for backfill would<br />

13 come from both stockpiled material and the borrow source. The borrow source is assumed to be<br />

14 within the <strong>Hanford</strong> <strong>Site</strong>, but has not yet been idcntified.<br />

15<br />

16 All areas disturbed by demolition activities would be prepared for surface restoration. If<br />

17 required under the industrial land use for the 200 Areas, the majority of restoration would be<br />

18 application of an approved native grass seed mixture. Existing roads damaged by the demolition<br />

19 would be roturned to their pre-project condition.<br />

20<br />

^31 F33 Cleanup Complex<br />

22<br />

23 Before leaving the complex, the demolition contractor would clear the site of all equipment and<br />

24 materials.<br />

25<br />

26 1F3.4 Sustain Post-Closure<br />

27<br />

28 This alternative would require institutional controls and maintenance of a monitoring system.<br />

29 Institutional controls could consist of both physical and legal batriers to prevent access to<br />

30 contaminants. In addition, certain activities would need to be prohibited to verify protection of<br />

31 the groundwater and the Columbia River. Post-closun: care would consist of periodic<br />

32 inspections and maintenance to verify the success of the revegetation effort.<br />

33<br />

34 F3A.1 Establish Institutional Controls. Specific institutional controls associated with this<br />

35 alternative would be developed as the remedy is further dcfined in the remedial design report and<br />

36 implemented through an update to the <strong>Site</strong>wide fRrtirutional Controls PlanjorHanjord CERCIA<br />

37 Response Actions (DOE-RL 2002). Generally, these activities would include physical and legal<br />

38 methods of controlling land use. Physical methods of controlling access to waste sites are signs,<br />

39 entry control, excavation permits, artificial or natural barriers, and active surveillance. Physical<br />

40 access controls would be designed to preclude unintentional trespassing and minimize wildlife<br />

41 access. Physical restrictions are effective in protecting human health by reducing the potential<br />

42 for contact with contaminated media and avoiding adverse environmental, worker safety, and<br />

(O'N33 community safety impacts that arise from the potential release of contaminants. They require<br />

44 ongoing monitoring and maintenance. Public notices and community relation efforts would<br />

Final Feeslbiliry Study for the Canyon DitpnrNion Inidmive (221-U Facility)<br />

ino :oo. F.u


:,.<br />

Appendix F -Detailed Description of Alternative 3: DoFnu^2001-I I<br />

I Entombment with Internal Waste Disposal Rev. A raft 1 ;<br />

Rcdlinc/Strikcout<br />

1 supplement site surveillance efforts. The DOE, or subsequent land managets, could enforce<br />

2 land-use restrictions as long as risks were above unrestricted land-use levels. The DOE would<br />

3 continue to use fencing, eacavation permits, and the badging program to control access to the<br />

4 area for as long as it maintains control over the land. Signs would be maintained prohibiting<br />

5 public access.<br />

6<br />

7 Legal restrictions would include both administrative and real-property actions intended to reduce<br />

8 or prevent future human exposure to contaminants remaining on site by restricting the use of the<br />

9 land, including groundwater use for drinking water or irrigation. Land-use restrictions and<br />

10 controls on real-property development are effective in providing a degree of human health<br />

11 protection by minimizing the potential for contact with contaminated media. Land-use<br />

12 restrictions will be put in place, as necessary, until such time as the federal government ceases<br />

13 ownership of the property. The DOE, or subsequent land managers, would enforce land-use<br />

14 restrictions as long as risks were above acceptable levels.<br />

15<br />

16 After cleanup, site land-use controls would be established through easements and covenants to<br />

17 prevent development. The DOE, or subsequent land managers, would enforce land-use<br />

18 restrictions as long as risks were above acceptable levels.<br />

19<br />

20 Groundwater-use restrictions would be required so that groundwater is not used as a drinking<br />

water source as long as contaminant concentrations are above federal and state drinking water •<br />

22 ( standards and WAC 173-340 IAFV^B groundwater protection standards. Irrigation would also<br />

23 need to be restricted on the footprint of the environmental cap. Well drilling, except for the<br />

24 purposes of monitoring, research, or other uses authorized by the Tri-Parties, would be<br />

25 prohibited until groundwatercleanup kvels comply with these drinking water standards.<br />

26<br />

27 F.3A.2 Maintain Monitoring System. A moisture measuring system or a detection method to<br />

28 monitor for contamination movement may be reauired to determine if the barrier is nerformine<br />

29 aa desiened The final desien of the environmental can will provide the specific details on<br />

30 engineered features to accomplish any perfomtance monitoring,<br />

31<br />

32 ' tI+<br />

33<br />

34 d (e.g .,<br />

35<br />

36<br />

37 Long-term site-specific monitoring requirements for Alternative 3 would not be determined until<br />

38 post-ROD activities (e.g., during final design in preparation of the remedial design<br />

39 report/remedial action work plan). It is expected that long-term monitoring would occur over the<br />

40 1,000-year performance period and consist of either groundwater monitoring or vadose zone<br />

41 monitoring, but it is not expected that both monitoring efforts would be required at the<br />

42 221-U Facility. The specific monitoring system design and its requirements would be<br />

/~t3 established as part of the operations and maintenance plan for the 200 Area-widc groundwater<br />

44 operable unit remcdiation activities associated with the 200-UP-I Operable Unit.<br />

45<br />

Final Fnatibility Stardy farrhe Canya+ Disposition 6Jrialive (22I-U FaciJity/<br />

J un e '100<br />

F-23


(^,<br />

Appendix F - Detailed Description of Alternative 3: DO>JRL-2001-11<br />

I Entombment with Internal Waste Disposal Rev. el oraf<br />

Rcdiine/Strikcout<br />

1 Post-closure care would comply with the following functions as defined in Washington<br />

2 Administrative Code 173-303-665(6). The functions were selected as being representative of the<br />

3<br />

4<br />

post-closure requirements of other applicable regulations:<br />

5<br />

6<br />

• Limit access to the environmental cap<br />

7 • Maintain the integrity and effectiveness of the final cover (engineered barrier), including<br />

8 making repairs to the barrier, as necessary, to correct the effects of settling, subsidence,<br />

9<br />

10<br />

erosion, or other events<br />

11 • Maintain and monitor the groundwater monitoring systems<br />

12<br />

13 • Prevent runon and runoff from eroding or otherwise damaging the final cover (engineered<br />

14<br />

15<br />

barrier)<br />

16 • Protect and maintain surveyed benchmarks.<br />

17<br />

18<br />

19<br />

Post-closure care would consist mainly of periodic inspections to identify erosion or settling.<br />

Either of these items could lead to infiltration of the barrier. If settling is Identified, the resultant<br />

^.20 depressions would be filled and reseeded. The post-closure cost estimate includes a one-time<br />

/ 21 replacement of the engineered barrier after 500 years.<br />

22<br />

23 Monitoring of the barrier and the vadose zone or groundwater would be perfotmed over the<br />

24<br />

25<br />

26<br />

27<br />

28<br />

1,000-year petformance period to verify the effectiveness of the waste placement activities and<br />

containment provided by the engineered barrier. Periodic sampling of monitoring stations would<br />

be performed followed by comprehensive laboratory analyses.<br />

29 FA REFERENCES<br />

30<br />

31 10 CFR 835, "Occupational Radiation Protection," Code of Federal Regulations, as amended.<br />

32<br />

33<br />

34<br />

64 FR 61615. 1999, "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

(HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington; Record of Decision (ROD)," Federal<br />

35<br />

Register, Vol. 64, No. 218, pg. 61615 (November 12).<br />

36<br />

37 BHI.1998, Environmental Restoration Disposal Facility Waste Acceptance Criteria,<br />

38<br />

39<br />

BI-11-00139, Rev. 3, Bechtel <strong>Hanford</strong>, Inc., Richland, Washington.<br />

40 BHI, 2001a, Canyon Disposition Initiative: Preliminary AL11RA Bvaluation for Final Feasibility<br />

41<br />

42<br />

Study Alternatives 1. 3, 4, and 6 (CCN 089828 to G. M. MacFarlan, Bechtel <strong>Hanford</strong>,<br />

Inc., from J. C. Wiles and R. C. Free, Jr„ May 31), Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

('33 Washington.<br />

Final Feasibility Sardyjor the Canyon Dirposhion lnitiative (221 •U Faciliry)<br />

hinc 1003<br />

F-24


Appendix F-Detailed Description of Alternative 3: DOErFtL-2001-11<br />

Entombment with Internal Waste Disposal Rev. o raf n<br />

^ RedlinelStrikcout<br />

1<br />

2 BHI, 2001b, Supplemental Waste Acceptance Criteria jor Bulk Shipments to the Environmental<br />

3 Restoration Disposal Facility, 0000X-DC-W0001, Rev. 2, Bcchtel <strong>Hanford</strong>, Inc.,<br />

4 Richland, Washington.<br />

5<br />

6 DOE, 1999, Final Ilanjord Comprehensive Land Use Plan Environmental Impact Statement,<br />

7 DOElEIS-0222-F, U.S. Department of Energy, Washington, D.C.<br />

8<br />

9 DOE 0 5400.5, Radiation Protection ojthe Public and the Environment, U.S. Department of<br />

10 Energy. Washington, D.C.<br />

11<br />

12 DOE-RL, 2002, <strong>Site</strong>wide Institutional Controls Plan jor Ilanjord CERCUI Response Actions,<br />

13 DOE/RLr2001-41, Rev. 0. Draft, U.S. Department of Energy, Richland Operations<br />

14 Office, Richland, Washington.<br />

15<br />

16 DOE-RL. 2003. Focused Feasibility Study for the U Plant Closure Area Waste <strong>Site</strong>s. DOE/RL,<br />

17 2003-23. Rev, 0 Draft A. U.S. Department of Enerey. Richland Onerations Offlce.<br />

18 Richland. Washinston.<br />

19<br />

20 Resource Conservation and RecoveryAct oj1976, 42 U.S.C. 6901, et seq.<br />

(---N21<br />

22 Smyth, W. W., 2001, Structural Calculations Supporting the Final Feasibility Study jor the<br />

23 Canyon Disposition Initiative, 221-U Facility, HNF-8379, Fluor <strong>Hanford</strong>, Inc., Richland,<br />

24 Washington.<br />

25<br />

26 WAC 173-303, "Dangerous Waste Regulations," Washington Administrative Code, as amended.<br />

27<br />

28 WAC 173-340, "Model Toxics Control Act - Cleanup," Washington Adminisrrative Code,<br />

29 as amended.<br />

^<br />

Final Feasibility Srudy jor the Canyon Disposition biiiiative (221-U Facility)<br />

rune2003<br />

F-25


(^N<br />

f `<br />

Appendix F - Detailed Description or Alternative 3: floFIR1,2oo1-11<br />

I Entombment with Internal Waste Disposal Rev. P I DMft Is<br />

Rcdline/Strikcout<br />

I Figure F-Z. Alternative 3: Plan <strong>View</strong> or Environmental Cap.<br />

2S4m<br />

86m<br />

ENGINEERED<br />

• . BARRIER<br />

_^ •<br />

. .<br />

•^ i. .<br />

E E a •.<br />

€ ENGINEERED<br />

FILL<br />

00,0<br />

•' ^<br />

^.<br />

EROSION<br />

+ PROTECTION<br />

70<br />

40<br />

• . •<br />

i S :1 AO PE<br />

..<br />

r(P .<br />

1<br />

• , •<br />

221-U BLDG.<br />

U.S DEPARTMENT OF ENERGY CANYON DISPOSAL INITIATIVE<br />

DOE f1ElD Oii10E. RICNtAND FlNAL FFASIBtLITY STUDY<br />

NM60RD ENNRDNMElRAL RESiDRATIDN PROCRAM ALT. 3 - PLAN<br />

ALT-3J1CI.DM'0<br />

Fina! Ftasibility Study jor the Canyon Disposition Initiative (221d! Fatility)<br />

isne "3 F-2G


^<br />

^<br />

I<br />

Appendix F- Detailed Description of Alternative 3: DOFJR[^2001-11<br />

Entombment with Internal Waste Disposal Rev. AI tt B<br />

Rcdlinc/Strikcnut<br />

1 Figure F-2. Alternative 3: Cross Section of Environmental Cap.<br />

^ v<br />

0<br />

e<br />

0<br />

tX<br />

E<br />

^ K<br />

V ?^ z O<br />

CO<br />

7<br />

WyZ<br />

Om^<br />

in<br />

W fKV • a C<br />

E<br />

40<br />

°a:<br />

W<br />

^<br />

^ O<br />

WsZ<br />

V<br />

Finaf Feasibility Studyjor the Canyon Disposition h0riarive (221-U Facility)<br />

m 1 003 F-27<br />

°<br />

t2<br />

Cn<br />

<<br />

3Q3<br />

I<br />

5 F


Appendix F-Detailerl Description of Alternative 3: DOFIu.-2001-11<br />

Entombment with Internal Waste Disposal Rev. a r f<br />

n Redline/strikeout<br />

t0,^\<br />

(0,^N<br />

Final Feasibility Study jorthe Canyon Disposltion Initiative (221-U Facility)<br />

June 200 ; F-28


t<br />

'.<br />

APPENDIX F<br />

2<br />

3<br />

4<br />

5<br />

ATTACHMENT F1- FUNCTIONAL HIERARCHY<br />

6 F.1 PREPARE EXISTING COMPLEX<br />

7 F.1.1 Control hazards<br />

DOFJRL-2001-11<br />

Rev. 0 1 Draft I3<br />

edlinr/Stril.cnut<br />

8 F.1.1.1 Establish hazards protection<br />

9 F.1.1.1.1 Control health and safety hazards<br />

10 R1.1.1.2 Control environmental hazards<br />

11 F.1.1.2 Manage hazardous materials<br />

12 F.I.1.2.1 Characterize hazardous materials<br />

13 R2.1.2.2 Decontaminate areas and systems<br />

14 F.1.1.2.3 Prepare hazardous materials for processing and disposition<br />

15 F.1.2 Establish Infrastructure<br />

16 F. 1.2.1 Modify existing infrastruture<br />

17 F.1.2.1.1 Water<br />

18 F.1.2.1.2 Sewer<br />

("'^19 F.12.13 Electrical<br />

20 17.1.2.1.4 HVAC<br />

21 F.1.2.1.5 Lighting<br />

22 F.1.2.1.6 Recertify bridge crane<br />

23 F.1.2.1.7 Install new roof system<br />

24 F.1.2.2 Establish support facilities<br />

25 F.1.2.2.1 Modifications to the existing building<br />

26 F.1.2.2.2 Install mobile office units<br />

27 F.1.2.3 Establish staging areas<br />

28 A1.2.3.1 Establish personnel staging areas (change rooms, operations,<br />

29 lunchroom, first aid, emergency, offices...)<br />

30 F.1.2.3.2 Establish equipment staging areas ( maintenance, repair,<br />

31 decontamination, packaging, waste receiving, haul vehicle<br />

32 frisking, parking,...)<br />

33 F.1.3 Modify Facility<br />

34 F.13.1 Prepare facility for use<br />

35 R13.1.1 Inspect 271-U for its role during preparing the complex<br />

36 F.i.3.1.2 Identify 221-U building modifications, if any, required for its<br />

37 support during first phase of Alternative 3<br />

38 F.1.3.1.3 Add new air handier (roof mounted) with replaceable HEPA<br />

39 filters on 221-U to replace the ventilation tunnel<br />

(^N40 F.I.3.1.4 Grout cell drain header and ventilation tunnel<br />

41 F.13.2 Disposal of Contaminated Equipment in 221-U<br />

Final Feasibility Study for tlu Canyon Disposition Initiative (221 •U Facitity)<br />

J unc ^ j F-29


^`}<br />

Appendix F - Detailed Description of Alternative 3: noFIRL-2001-I1<br />

Entombment with Internal Waste Disposal Rev. A 1 Drafi ti<br />

I<br />

Redlinc/Strikeout<br />

ATTACHMENT Fl - FUNCTIONAL HIERARCIIY<br />

1 F.1.3.2.1 Size and dismantle equipment from canyon floor<br />

2 F. 1.3.2.2 Place canyon eqmt into cells<br />

3 F.1.3.2.3 Fog cell/eqmt with fixative<br />

4 F.1.3.2.4 Grout cells and replace cover blocks<br />

5 F.132.5 Pressure grout cells once cover blocks in place<br />

6 F.1.3.2.6 Remove pipe from Operating Gallery to allow container<br />

7 placement.<br />

8 F.1.3.2.7 Remove the bails from the cc1l cover blocks<br />

9 F.1.3.3 D&D Railroad Tunnel<br />

10 F.I.3.3.1 Remove soil cover from rail tunnel<br />

1I F. 1.3.3.2 Fix contamination on tunnel interior<br />

12 F.1.3.3.3 Demolish rail tunnel. Clear demolition debris to allow truck<br />

13 access to Cell 3.<br />

14 F.13.3.4 Place containerized and other wastes into Cell 3 (rail tunnel)<br />

15 F.1.3.35 Construct concrete wall to close rail tunnel opening in canyon<br />

16 F.1.3.3.6 Grout Cell 3 solid with covers in place<br />

17 F.1.3.3.7 Place demolition debris into tunnel section (inner half)<br />

18 F.1.3.3.8 Fill voids if found in demolition debris w/ flowable grout<br />

19 F.1.3.4 Hot Pipe Trench<br />

20 F.1.3.4.1 Remove Cover blocks<br />

21 F.1.3.4.2 Fog trench/piping with fixative<br />

22 R1..3.4.3 Grout pipe trench full with pipes in place and replace cover<br />

23 blocks<br />

24 F.1.3.4.4 Pressure grout trench once cover blocks in place<br />

25 F.1.3.4.5 Remove the bails from the hot pipe trench cover blocks<br />

26 F.1.3.5 Remove Surface Contamination<br />

27 R.1.3.6 Fix contamination on 22I-U interior surfaces<br />

28 F.1.3.6.1 Building interior (canyon walls, floor & roof)<br />

29 F.I.3.6.2 Inspect and verify<br />

30 F.1.4 Modify external area<br />

31 F.1.4.1 Disposition external aboveground legacy structures and systems within<br />

32 the environmental cap footprint<br />

33 F.1.4.1.1 Disposition 276-U Solvent Recovery Facility<br />

34 F.1.4.1.2 Disposition 271-U office building<br />

35 F.1.4.1.3 Disposition Front and Rear Stairs for 221-U<br />

36 F.1.4.1.4 211-U Tank Fann and 211-UA Tank Farm<br />

37 F.1.4.1.5 Disposition 241-WR Vault'I7torium Storage<br />

38 F.1.4.1.6 Disposition 2714-U Warehouse<br />

r"^\39 F.1.4.1.7 Disposition 275-UR Chemical Storage Warehouse<br />

40 R1.4.1.8 Disposition 200-W-44 Sand Filter<br />

41 F.1.4.1.9 Disposition 291-U Process Unit Plant<br />

Final Feasibillry Study jor thc Canyon Disposition Initlative (221-U Fatility)<br />

J une 2 3 F-30


Appendix F - Detailed Descriptioqof Alternative 3: DOFIR1,2001-11<br />

Entombment with Internal Waste Disposal Rev. a aR<br />

Redlinc/Slrikeoul<br />

ATTACI3111ENT Fl -FUNCTIONAL HIERARCHY<br />

I F.1.4.1.10 Disposition 291-U Stack<br />

2 F.1.4.1.11 Disposition 222-U Office Lab<br />

3 F.1.4.1.12 Disposition 224-U Concentration Facility, U03 Plant<br />

4 F.1.4.1.13 Disposition 224-UA Calcination Facility<br />

5 F.1.4.1.14 Disposition 272-U Maintenance Shop<br />

6 F.1.4.1.15 Disposition 292-U Stack Monitoring Station<br />

7 F.1.4.1.16 Disposition 2715-UA Maintenance Shop<br />

8 F.1.42 Disposition buried piping which are located bcneath the proposed<br />

9 environmental cap<br />

10 F.1.4.2.1 Remove air tunnel outside 221-U<br />

11 F.1.4.2.2 Remove misc yard piping and encasements<br />

12 F.1.43 Confirm remediation of waste sites within environmental cap footprint<br />

13 F.1.4.3.1 216-U-4 Reverse Well<br />

14 F.1.4.3.2 216-U- 4A French Drain<br />

15 F.1.43.3 216-Ur4B French Drain<br />

16 F.1.4.3.4 216-U-5 Trench<br />

17 F.1.4.3.5 216-U-6 Trench<br />

('118 F.1.4.3.6 216-U-7 French Drain<br />

19 F.1.4.3.7 216-U-iSTrench<br />

20 F.1.4.3.8 224-U-HWSA<br />

21 F.1.4.3.9 241-UX-154 Diversion Box<br />

22 F.1.4.3.10 241-UX-302A Catch Tank<br />

23 F.1.4.3.11 2607-W-7 Septic Tank and Drain Field<br />

24 F.1.43.12 UPR 200-W-33<br />

25 F.l .4.3.13 UPR200-W-39<br />

26 F.1.4.3.14 UPR 200-W-55<br />

27 F.1.4.3.15 UPR 200-W-60<br />

28 F.1.43.16 UPR 200-W-78<br />

29 F.1.43.17 UPR200-W-101<br />

30 F.1.4.3.18 UPR 200-W-118<br />

31 F.1.4.3.19 UPR200-W-125<br />

32 F.1.4.3.20 UPR 200-W-138<br />

33 F.1.4.3.21 UPR 200-W-162<br />

34 F.1.4.4 Confirm that wells located within environmental cap have been<br />

35 decommissioned<br />

36 F.1.4.4.1 299-W 19-8<br />

37 F.1.4.4.2 299-W19-55<br />

38 F.1.4.4.3 299-W 19-98<br />

39 F.1.4.5 Earthwork to prepare working area adjacent to 221-U<br />

40 F. 1.4.5.1 Prepare area along northwest side<br />

41 F.1.4.5.2 Prepare area along southeast side<br />

Final Feasibility Stndyjor the Canyon Disparirron /nitiative (221 •U Facilrty}<br />

une ^ F-31


Appendix F - Detailed Description of Alternative 3: DOFIItL-200t-11<br />

Entombment with Internal Waste Disposal Rev. o r^,,n B<br />

Redlinc/Strikenut<br />

1 F.1.5 "Manage Hazardous Wastes<br />

ATTACHMENT F1- FUNCTIONAL HIERARCHY<br />

2 F.1.5.1 Identify waste generated<br />

3 F. 1.5.2 Prepare inventory of waste shipped to ERDF and elsewhere<br />

4<br />

5 F.2 OPERATE EXISTING COMPLEX<br />

6 F.2.1 Emplace Waste in 221-U Galleries<br />

7 F.2.1.1 Fill Electrical Gallery with containerized waste and grout solid as waste is<br />

8 placed<br />

9 F.2.1.2 Grout Electrical Gallery through Pipe Gallery floor<br />

10 F.2.1.3 Fill Pipe Gallery with containerized waste and grout solid as waste is<br />

11 pladed.<br />

12 F.2.1.4 Grout Pipe Gallery through Operating Gallery floor<br />

13 F.2.13 Fill Operating Gallery with containerized waste and grout solid as waste<br />

14 is placed<br />

n15 F.2.1.6 Grout Operating Gallery through holes angle drilled through exterior wall<br />

16 F.2.2 Accept Waste for Placement within Canyon<br />

17 R.2.2.1 Modify Canyon End Walls<br />

18 A2.2.1.1 Reinforce end walls with installation of steel bcam grid<br />

19 F.2.2.1.2 Install moveable rollup door for access on southwest end wall<br />

20 F.2.2.2 Fill Canyon Operating Deck and Crane Way With Waste<br />

21 F.2.2.2.1 Place cargo containerized waste using forklift<br />

22 P.2.2.2.2 Grout insidc and on exterior of containers<br />

23 F.2.2.2.3 After layer of containers placed and grouted, pour topping slab<br />

24 of grout (shielding) and concrete slab (working surface)<br />

25 F.2.2.2.4 Begin placement of next layer of cargo containers (place 3<br />

26 layers total). Move rollup door in end wall up with each layer.<br />

27 F.2.2.2.5 Place waste containers in craneway<br />

28 F.2.2.2.6 Place waste in burial boxes for fourth and final layer<br />

29 F.2.2.2.7 Grout burial boxes inside and out similar to cargo boxes<br />

30 F.2.2.2.8 Drill access holes through roof for grouting last lift beneath<br />

31 roof slab. Drill additional holes for pressure grouting under the<br />

32 roof slab.<br />

33 P.2.2.3 Install Engineered Fill<br />

34 P.2.2.3.1 Compacted granular fill against 221-U exterior walls to closely<br />

35 follow elevation of waste placement inside canyon.<br />

r136 F.2.2.3.2 Complete engineered fill to dimensions ready for placement of<br />

37 engineered batrier and erosion protection.<br />

38<br />

Final Feasibility Stady jar the Canyon Di.rpo.rltlon Initlative (2I1-U Facility)<br />

J u nc 2 003 F-32


t^'<br />

Appendix F - Detailed Description of Alternative 3: DoEIRL-2001-11<br />

Entombment with Internal Waste Disposal Rev. pi Diuft<br />

Redlinc/Strikeout<br />

ATTACHMENT Fl - FUNCTIONAL HIERARCIIY<br />

1<br />

2 F3 CLOSE THE COMPLEX<br />

3 F3.1 Construct Environmental Cap<br />

4 F.3.1.1 Construct engineered barrier<br />

5 F.3.1.2 Place erosion protection layer on 3:1 fill slopes<br />

6 P.3.1.3 Stability Analysis of Environmental Cap<br />

7 F3.2 Revegelate site<br />

8 P.3.2.1 Prepare all disturbed areas and engineered barrier for seeding<br />

9 P.3.2.2 Apply approved seed mix and soil fixative<br />

10 F33 Pick up and elean the complex<br />

11 P.3.3.1 Remove excess equipment and materials<br />

12 F.33.2 Conduct final walkdown<br />

13 F3A Sustain Post Closure<br />

14 K3.4.1 Establish institutional controls<br />

15 F3.4.1.1 Establish access restrictions<br />

16 F.3.4.1.2 Establish deed restrictions<br />

17 R3.4.1.3 Establish restrictions on use of the complex<br />

18 F.3.4.2 Maintain monitoring system<br />

19 F.3.4.2.1 Monitorgroundwater<br />

20 F.3.4.2.2 Monitor neutron probes below engineered barrier<br />

21 F.3.4.2.3 Periodically inspect barrier for erosion & settlement<br />

22<br />

Final Fearibiliry Smdyjor the Canyon Ditpotiulan Iniliarive (ZYI-U Facility)<br />

J unc +0(ri F-33


^<br />

(10^'<br />

(^N<br />

DOF/RL-2001-11<br />

Rev. AjDjj ^ 3<br />

Rcdline/SUiKcout<br />

Final Feasibility Sradyjor fic Canyon Dfsposition Initiative (221•U Facility)<br />

]anc2003 F-34


^<br />

DOFJRL-2001-I1<br />

^ Rev. I Draft I3<br />

Redline/Strikeout<br />

rN 1 APPENDIX G<br />

2<br />

3 DETAILED DESCRIPTION OF ALTERNATIVE 4:<br />

ENTOMBMENT WITH INTERNAL AND<br />

5 EXTERNAL WASTE DISPOSAL<br />

n<br />

Flnal Feaslbiltry Studyfor!he Canyon D'uparUion lnlllarlve (121 •U Facility)<br />

unc 1 3 G-i


^N<br />

r^ 1<br />

n<br />

DOF/RLr2061-1 l<br />

' Rev. I Drafl i3<br />

Redline/Strikeout<br />

Final Feasibility Study for the Canyon Disposiiion Initiative (221-U Facility)<br />

me I(1()1<br />

Ci-il


1<br />

2<br />

3<br />

4 G<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

ni8<br />

(0,^,'<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

FIGURES<br />

TABLE OF CONTENTS<br />

DOEIRL-2001-11<br />

Rev. I Draft.L<br />

Redline/Strikeout<br />

DETAILED DESCRIPTION OF ALTERNATIVE 4: ENTOMBMENT WITH<br />

INTERNAL AND EXTERNAL WASTE DISPOSAL .................................:............G-1<br />

G.I PREPARE EXISTING COMPLEX ....................................................................G-4<br />

0.1.1 Control Hazards .................................................... _................................. G-5<br />

G.1.2 Establish Infrastructure ............................................................................G-7<br />

G.1.3 Modify Facility ..............................................................................._.......G-8<br />

G.1.4 Modify External Area ......... ........ .......................................................... G-13<br />

G.1.5 Manage Hazardous Materials ........................................ ................. ...... G-15<br />

G.2 OPERATE THE COMPIJEX ............................................................................G-15<br />

G.2.1 Emplace Waste in 221-U Galieries .......................................................G-16<br />

G.2.2 Emplace Waste in 221-U Canyon ................................................. _...... G-17<br />

G.2.3 Placement of External Waste at 221-U ....... ......................................... G-19<br />

G.3 CLOSE THE COMPLEX ...................... ........................................................... G-20<br />

G.3.1 Construct Environmental Cap..» ...........................................................G-20<br />

G.3.2 Revegetate <strong>Site</strong> ......................................................................................G-23<br />

G.3.3 Cleanup Complex ....................... _......................................................... G-23<br />

G.3.4 Sustain Post-Closure .............................................................................G-23<br />

G.4 REFERENCES ....................................... ........................................................... G-25<br />

G-1. Aitemative 4: Plan <strong>View</strong> of Environmental Cap ............................................... ...........G-27<br />

G-2. Altemative 4: Cross Section of Environmental Cap ................................. ...................G-28<br />

AITACHMENT<br />

G l FUNCTIONAL HIERARCHY ..................................................................................... G-29<br />

Final Feasibility Study jor the Canyon Disposition Initiative (221-U Facility)<br />

J un c 1 7<br />

G-iii


1 ^<br />

(^N<br />

^<br />

DoFJRL-M-t t<br />

^ Rev. I Dnft_p<br />

Redline/Strikeout<br />

Final Feasibility Study jor the Canyon Disposhioa Liitiative (221•U Facility)<br />

7une2003 G-iv


n<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

I8<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

APPENDIX G<br />

DETAILED DESCRIPTION OFALTERNATIVE 4:<br />

ENTOMBMENT WITH INTERNALAND<br />

EXTERNAL WASTE DISPOSAL<br />

DOE/RL-2001-1 t<br />

Rev. I Draft I3<br />

Redline/Strikeout<br />

This appendix presents a description of details for the Alternative 4 dispositioning of the<br />

221-U Facility. Alternative 4 involves disposal of wastes into available spaces within the<br />

interior of the 221-U Facility and placement of waste in a waste disposal area located within the<br />

engineered fill around the building. When complete. Alternative 4 transforms the existing<br />

221-U Facility and its surroundings into a permanent near-surface burial complex for <strong>Hanford</strong><br />

<strong>Site</strong> generated low-level wastes.<br />

For this alternative, legacy equipment currently stered on the anvon deck<br />

and in the process cells would be reduced in size and volume and then placed into the process<br />

cells and grouted. The een5+en-ePerating deekcanvon deck and its three galleries would be<br />

prepared for acceptance as a disposal site for low-level Class C or lower wastes. Waste would be<br />

containerized by others prior to receipt at 221 U. After placement, the containers would be filled<br />

with grout. Building voids not filled with waste would be grouted. The building and disposed<br />

waste would be protected from water infiltration by an engineered barrier. The engineered<br />

barrier would be placed on top of engineered fill and would cover the entire footprint of the<br />

building. The side slopes of the engineered fill would be constructed with an erosion protection<br />

layer. Together, these three elements make up the environmental cap. Adjacent facilities and<br />

wastes sites that are located within the footprint of the environmental cap must be remediated to<br />

support implementation of Alternative 4. The adjacent aboveground facilities would be<br />

dispositioned as part of Alternative 4 activities. However, remediation of the wastes sites is not<br />

included as part of Alternative 4.<br />

The following key assumptions have been made in the development of this alternative:<br />

This alternative does not account for the remediation of waste sites within the perimeter of<br />

the environmental cap. It is assumed that these sites would be addressed by other projects in<br />

time to implement Alternative 4. Remediation of waste sites beyond the Alternative 4<br />

environmental cap footprint are also outside the Alternative 4 scope and would be addressed<br />

by future projects using the remedial action alternative selected for the appropriate 200 Area<br />

operable unit. For cost-estimating purposes, it is assumed that there are no contamination<br />

Final Feasibility Stadyjor the Canyon Disposirion fnitialive (221-U Facility)<br />

]une;lb3 G-1


Appendix G -Detailed Description of Alternative 4: DOF1R1,-200i-11<br />

^ Entombment with Internal and External Waste Disposal Rev. I Draft B<br />

Redline/Strikeout<br />

l plumes above 1Vashirtgton Admrn)arrarive Code (WAC) 173-340 .', Genfowl.Ae<br />

2 (14F6A}industrial limits associated with the Alternative 4 activities. During Alternative 4<br />

3 activities (such as buried pipe and exterior ventilation tunnel removal), if soil contamination<br />

4 above 1- 0 industrial limits is identified, then the Tri-Parties would need<br />

5 to evaluate the situation and make the decision whether to remove the contamination.<br />

6 Contaminated equipment and piping from demolition activities would be disposed at the<br />

7 Environmental Restoration Disposal Facility (ERDF).<br />

8<br />

9 2. Facilities to be decontaminated and decommissioned in support of implementation of<br />

10 Alternative 4 are the 221-U Facility stairwells, the railroad tunnel, the 271-U Office<br />

I l Building, and the 276-U Solvent Recovery Facility. Aboveground facilities that are within<br />

12 the footprint of the Alternative 4 environmental cap would be removed as part of<br />

13 Alternative 4 activities. These facilities include the 21 I-U and 21 I-UA Tank Farms,<br />

14 241-WR Vault'Iitorium Storage, 271-U Office Building, 276-U Solvent Recovery Facility,<br />

15 2714-U Warehouse, 275-UR Chemical Storage Warehouse, 200-W-44 Sand Filter, 291-U<br />

16 Process Unit Plant, 291-U-1 Stack, 296-U-10 Stack, 222-U Office Lab, 224-U Concentration<br />

17 Facility, 224-UA Calcination Facility, 272-U Maintenance Shop, 2715-UA Maintenance<br />

18 Shop, and 292-U Stack Monitoring Station. The rcmediation of these facilities is to be<br />

19 performed by others and. therefore, such rem diation work is not accounted for in the<br />

20 Alternative 4 cost estimate. However. disposition and removal of the same facilities after<br />

t^21 they have been remediat de are corsidcred part of the Alternative 4 scopc and are includcd in<br />

22 the cost estimates in Sections 5 .0 and 6 .0 and in Appendix K of this final feasibility study<br />

23 (FS),<br />

24<br />

25 3. Waste sites that are within the footprint of the environmental cap and must be remediated by<br />

26 other projects in time to support Alternative 4 include the 216-U-4 Reverse Well; 216-U-4A<br />

27 French Drain; 216-U-4B French Drain; 216-U-5 Trench; 216-U-6 Trench; 216-U-7 French<br />

28 Drain; 216-U-15 Trench; 224-U-FIWSA; 224-U CNT; 241-UX-154 Diversion Box;<br />

29 241-IJX-302A Catch Tank; 2607-W-7 Septic Tank and Drain Field; 270-W Tank; unplanned<br />

30 releases (UPRs) UPR 200W-33, UPR 200-W-39, UPR 200-W-55, UPR 200W-60,<br />

31 UPR 200-W-78, UPR 200-W-101, UPR-200-W-117, UPR 200-W-1 18, UPR 200-W-125,<br />

32 UPR 200-W-138, and UPR 200-W-162; and portions of process lines associated with<br />

33 200-W42, 200-W-84, and UPR-600-20. Three wells are located within the footprint of the<br />

34 environmental cap: wells 299-W 19-8, 299-W 19-55, and 299-W 19-98. It is assumed that<br />

35 these wells would be decommissioned in time to support Alternative 4. This work scope is<br />

36 not included in the cost estimatc<br />

37<br />

38 4. Unless otherwise noted In this appendix, wastes from legacy structure removal and removal<br />

39 of the operating gallery equipment and piping would be disposed at ERDF. This maintains<br />

40 the canyon and gallery volume for disposal of Class C wastes from other waste sites on the<br />

41 <strong>Hanford</strong> <strong>Site</strong>. For removal and hauling to ERDF, remediation waste would be in accordance<br />

42 with ERDF waste acceptance criteria (BHI 1997, 200Ib), and compliancc with size and<br />

43 weight reguirementj would be coordinated with ERDF operations during final design if this<br />

44 alternative is selected.<br />

45<br />

Final Feastbility Stady for the Canyon DisposFlton teltlative (?21•U FadAky)<br />

June '1oo G-2


f~'<br />

Appendix G - Detailed Description of Alternative 4: DOFiRI.-2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. l Draft_a<br />

RedlineJStrikeout<br />

1<br />

2<br />

5. No surface contamination removal from interior surfaces of 221-U is included in<br />

Alternative 4. All concrete surfaces would receive applications of fixatives.<br />

3<br />

4<br />

5<br />

6. Removal, decontamination, and demolition operations for contaminated equipment being<br />

atereci inside of 221-U would be performed using conventional, proven technologies.<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

7. Following minor mechanical modifications and recertification, the existing main crane in the<br />

221-U Facility would be functional and ready for use in Alternative 4 activities. Crane use<br />

would be limited to moving of equipment from the process cells to the eanyeneperet9rtg<br />

deEltc:ln,von dcck where the equipment would be reduced in size and volume, as necessary,<br />

and then placed back into the process cells. The main crane would also be used to move the<br />

equipment from the canyon deck during size and volume reduction and to place the<br />

equipment into the process cells. As part of these activities, the crane would be used for<br />

cover block movement.<br />

15<br />

16<br />

17<br />

18<br />

S. All underground piping systems located beneath the environmental cap footprint for<br />

Alternative 4 would be gmuted in place or removed as part of the alternative . based on the<br />

outcome of ris assessment work . 9his moved waste would be disposed at ERDF.<br />

19<br />

20 ^ 9. The 221-U Canvon eck elevation is estimated at 221.5 m (726.5 ft).<br />

r21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

10. The canyon interior (including the process cells, hot pipe trench, and associated ventilation<br />

tunnel) and the rail tunnel interior are considered to be contaminated. The galleries are<br />

considered to be uncontaminated except for some areas of the southeast wall that would<br />

require fixative application.<br />

27<br />

28<br />

29<br />

11. The 221-U Facility is located within the exclusive land-use boundary identified in the Final<br />

<strong>Hanford</strong> Comprehensive land-Use Plan Environmental Impact Statement (DOE 1999) and<br />

the associated "<strong>Hanford</strong> Comprehensive I.and-Use Plan Environmental Impact Statement<br />

30 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington: Record of Decision (RODy' (64 Federal<br />

31 Register 61615). This implies that the U.S. Department of Energy (DOE) would remain in<br />

32 control of the 200 Areas and industrial-exclusive land use would be limited to waste<br />

33 management activities.<br />

34<br />

35 12. Only remediation waste generated at the <strong>Hanford</strong> <strong>Site</strong> would be disposed in the facility.<br />

36 Immobilized low-activity waste was considered but Is not included in the waste inventory for<br />

37 disposal at 22 1 -U.<br />

38<br />

39<br />

40<br />

41<br />

13. Waste containers would be open-top cargo containers. The containers would have the<br />

approximate dimensions of 5 in long by 2.4 m wide by 2.6 in high ( 16 ft long by 8 ft wide by<br />

8.5 ft high). This size would allow container placement two abreast on the eanyen epefatieg<br />

42 deekcanyon deck . Containers would be placed using special shielded forklifts designed to<br />

(0^143<br />

44<br />

limit operator exposure during container handling.<br />

Final Feasibility Study jor the Canyon Disposition bJtiative (221-U FaeiJiry)<br />

7unc 20()3<br />

0-3


Appendix G - Detailed Description of Alternative 4: noFJRI.-2oo1-1I<br />

Entombment with Internal and External Waste Disposal Rev. I DraftJ3_<br />

Redline/Strikeout<br />

1 14. Waste received for placement would arrive at the site containerized in the cargo containers<br />

2 complete with an application of fixative to the container interior. Costs associated with<br />

3 placing waste into the containers and application of the fixative would be incurred by the<br />

4 waste generators and are not includcd in this alternative.<br />

5<br />

6 15. Backfill around the exterior of 221-U and waste inside the canyon would be placed evenly as<br />

7 the building is gradually filled with waste to prevent a large differential load on the canyon<br />

$ wall. Waste would be placed in lifts along the full length of 221-U to eliminate the potential<br />

9 of a large load difference between adjacent sections of the building.<br />

10<br />

11 16. Due to the uncertainties associated with both the volume of contaminated equipment<br />

12 currently located on the eenyettepeFatingdeekcanyon deck and inside of the process cells<br />

13 and the degree of equipment volume reduction that is achievable, it is assumed that only this<br />

14 contaminated equipment would be disposed in the 221-U process cells. It is further assumed<br />

15 that there is not sufficient space to accept additional waste from other sites for placement<br />

16 inside the process cells. The exception is cell 3, which is expected to have room for<br />

17 placement of waste in addition to that from the anvon dcck .<br />

18<br />

19 17. The existing 0.6-m (24-in.)-diameter cell drain header located beneath 221-U would be<br />

20 grouted to immobilize contamination in this pipe.<br />

("21<br />

22 18. A new ventilation system with replaceable high-efficiency particulate air (IEPA) filter banks<br />

23 would be installed on the northeast end of the 221-U roof. It would replace the existing<br />

24 ventilation tunnel and stack ventilation system. The new ventilation system would remain in<br />

25 operation until the canyon is filled with waste and grouted.<br />

26<br />

27 19. Internal void spaces associated with wastes disposed inside of 221-U would be filled with<br />

28 grout and pressure grouted. Where large voids are grouted (such as around the cargo<br />

29 containers and inside the cells), a low-cement-content grout would be used. This grout has a<br />

30 limited potential for heat buildup due to a low heat of hydration, yet would provide sufficient<br />

31 compressive strength for the intended service.<br />

32<br />

33 20. While sources for some materials required for construction of an environmental cap have not<br />

34 yet been identified, it is assumed that sufficient quantities of materials necessary for the clean<br />

35 fill and construction of the environmental cap are available locally.<br />

36<br />

37 21. A modified Resource Conservation and Recovery Act oj1976 (RCRA) Subtitle C engineered<br />

38 barrier would be constructed to protect the 221-U Facility and its contents from infiltration<br />

39 and intrusion.<br />

40<br />

41<br />

42 G.1 PREPARE EXISTING COMPLEX<br />

(^\43<br />

44 This function provides for the necessary physical modifications to the existing 221-U complex,<br />

45 including related programs, administrative and physical controls, safeguards, and infrastructure<br />

Final Feasi6ifiry Study jor the Canyon Disposition Initiative (221-U FaeiGty)<br />

ne1<br />

G-4


^<br />

Appendix G - Detailed Description of Alternative 4: DOF/Rr..2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. I Draft Q<br />

RedlinelStrikeout<br />

I to prepare the complex for the subscquent operating and closing functions. The purpose of these<br />

2 activities is to establish a complex-wide configuration designed to support waste processing,<br />

3 decontamination, demolition, and closure.<br />

4<br />

5 G.1.1 Control Hazards<br />

6<br />

7 Preparing for Alternative 4 would include controlling hazards at the site. This control would<br />

8 begin with preparation of a decommissioning plan. The plan would include, but not be limited<br />

9 to, such things as readiness evaluations, hazard classifications, waste designation, a waste<br />

10 profile, a health and safety plan, and sitc-specific waste management instructions. This planning<br />

11 would be followed by hazardous material and radioactivity surveys.<br />

12<br />

13 G.1.1.1 Establish Hazards Protection. The potential personnel and environmental hazards<br />

14 associated with this alternative would be a combination of high hazards normally encountered<br />

15 during routine operations and those hazards involving the nonroutine activities of large-scale<br />

16 demolition operations. Specifically, they would be industrial and radiological in naturc. Hazard<br />

17 mitigation would involve the implementation of engineering and administrative controls that<br />

18 address both personnel and environmental protection.<br />

19<br />

20 G.1.1.1.1 Control Health and Safety Hazards. Personnel would encounter industrial hazards<br />

n 21 during site preparation, facility operation, and site closure. These hazards would be similar to<br />

22 those that are encountered on any large-scale construction and demolition project, including<br />

23 unique hazards associated with demolition operations that include crane operation, concrete<br />

24 sawing, and excavator operation. Typical hazards would include such things as moving<br />

25 machinery, falling, tripping, cutting, sound exposure, and dust inhalation. The risk of injury due<br />

26 to these hazards is addressed in national Occupational Safety and Health Administration (OSHA)<br />

27 and Washington Industrial Safety and Health Administration safety regulations, as well as the<br />

28 <strong>Hanford</strong> <strong>Site</strong>-specific procedures that implement the codes. Compliance with the applicable<br />

29 safety codes, regulations, and procedures would mitigate the risk posed by industrial hazards.<br />

30<br />

31 Physical and administrative controls would be implemented to control industrial hazards.<br />

32 Personnel access control to the complex would be established by installing a perimeter exclusion<br />

33 fence. Access to the local work site would be controlled and maintained with barriers and signs<br />

34 warning personnel of the specific work site hazards. Heavy equipment would use audible<br />

35 warning signals when backing up. Personnel would wear hard hats, safety glasses, and safety<br />

36 shoes, as a minimum, and any additional safety equipment as required by job-specific<br />

37 requirements. Administrative controls would include the implementation of programmatic plans,<br />

38 procedures, job safety analyses, and applicable work pcrmits to operate hazardous equipment and<br />

39 enter hazardous areas.<br />

40<br />

41 High radiation areas and very high radiation areas would be encountered and would be a concern<br />

42 primarily during equipment removal. For example, approximately 25% of the cells contain<br />

^ 43 equipment and materials that have high radiation levels that exceed 1,000 mrem/hr. The<br />

44 maximum gamma dose rate in cell 30 was 190,000 mrem/hr (B1112001a). Also, the most<br />

45 significant radiological hazard anticipated during operational activities would be the generation<br />

Final Feasibility Study jor the Canyon Disposition Initiative (221-U Facility)<br />

Lsne2493<br />

G-5


Appendix G - Detailed Description of Alternative 4: DOEIR1.r2oo1-I1<br />

+ Entombtnent with Internal and External Waste Disposal Rev. I DraftJ3<br />

Redline/Strikeout<br />

1 of airborne contamination. Mitigation of airborne contamination would be accomplished with<br />

2 local exhaust ventilation of the decontamination equipment, personal protective equipment, the<br />

3 existing facility exhaust system, and administrative and physical controls. Decontamination or<br />

4 fixing of loose or smcarable contamination would be performcd prior to any removal/demolition<br />

5 activities. Radiological limits for worker protection are provided in 10 Code of Federal<br />

6 Regulations (CFR) 835.<br />

7<br />

8 Nonroutine activities would require special procedures and equipment so that the risk of<br />

9 exposure is properly mitigated. Safety criteria would be determined on a case-by-case basis;<br />

10 however, criteria would require that exposures be as low as reasonably achievable (ALARA).<br />

11<br />

12 Administrative controls include radiation work permits, exposure limits, and escort requirements.<br />

13 Physical controls includc barriers, postings, and personnel surveys. In accordance with site<br />

14 procedures, administrative and physical controls applicable to this project would be defined in<br />

15 job-specific work plans and procedures. Compliance with the job-specific work practices and<br />

16 procedures would ensure that personnel exposures do not exceed allowable limits-<br />

17 Installing a perimeter fence and implementing a site-entry procedure would control access to the<br />

18 work site. The procedure would require either training or escorts for site visitors. Additionally,<br />

19 operating methods that depend primarily on equipment would be used, and the number of<br />

t^20 operating personnel would be minimized to the extent practicable.<br />

21<br />

22 G.1.1.1.2 Control Environmental Hazards. The potential dispersion/migration of dangerous<br />

23 and/or radioactive waste is an inherent risk of Alternative 4. Wind is the principal cause of<br />

24 dispersion, and water is the main transport mechanism for migration. Dangerous/radioactive<br />

25 contaminants could also migrate through the inadvertent contamination of vehicles and personnel<br />

26 leaving the project site. Radiological limits for exposure to the public are provided by<br />

27 DOE Order 5400.5, Radiation Protection of the Public and the Environment.<br />

28<br />

•29 Implementing a combination of procedural and physical controls would mitigate wind dispersion<br />

30 of contaminants. Procedural controls would typically consist or wind-speed restrictions on work<br />

31 activities. Physical controls would include spray fixatives (i.e., water sprays and chemical<br />

32 coagulants), minimizing the size of the work area, pressurized application of concrete slurries<br />

33 through a hose and nozzle (guniting), clean fill, and/or containcrization. Radiation air<br />

34 monitoring would be performed on the work site perimeter to confirm the effectiveness of<br />

35 airborne contamination control.<br />

36<br />

37 The potential for water migration would also be mitigated by implementing a combination of<br />

38 proccdural and physical controls. Procedural controls would consist of work restrictions during<br />

39 precipitation events if the potential for contaminant migration exists. Physical controls would<br />

40 include a combination of temporary shelters andlor sealing products. Shelters would be used to<br />

41 shield waste from precipitation. A fixative sealer would be applied to surfaces with smearable or<br />

("w"N42 loose contamination. Scalers would be used to prevent dangerouslradioactive contaminants from<br />

43 seeping/leaching out of the waste containment.<br />

44<br />

Final Feasibility Study for the Canyon DlsposUion Initiative (221-U Facility)<br />

June 1003<br />

G-6


Appendix G - Detailed Description of Alternative 4: DoEIRIr2001-11<br />

{ Entombment with Internal and External Waste Disposal Rev. I Draft [1<br />

RedlindStrikeout<br />

1 Personnel and equipment leaving the site present a risk of contaminant migration. This risk<br />

2 would be mitigated by procedural and physical measures. Work procedures would require<br />

3 equipment used on the site and exposed to dangerous/radioactive wastes to be decontaminated<br />

4 before the equipment is released. Personnel working at the site would wear proper protective<br />

5 clothing. Protective clothing exposed to dangerous/radioactive wastes would be controlled in<br />

6 accordance with <strong>Hanford</strong> <strong>Site</strong> procedures. Personnel leaving radiologically contaminated areas<br />

7 would require an exit survey before leaving.<br />

8<br />

9 Hazardous materials are expected to present minimal hazard to personnel or the environment.<br />

10 ^ All avestefnatetie4swostc would be sampled, tested, and designated as required by applicable or<br />

11 relevant and appropriate requirements (ARARs) and applicable waste acceptance criteria.<br />

12<br />

13 G.1.2 Establish Infrastructurc<br />

14<br />

15 Implementation of Alternative 4 remediation activities would rely heavily upon the existing<br />

16 221-U Facility complex infrastructure. Some modification of the existing building and utilities<br />

17 would be necessary to support this alternative. These and other mobilization such as preparation<br />

18 of staging areas would be necessary to prepare the complex to support Alternative 4 activities.<br />

19 G.1.2.1 Modify Existing Infrastructure. The existing utilities where possible would be used<br />

(0^\20 to support Alternative 4 activities. The basic approach to establishing the infrastructure for this<br />

21 alternative would be to use the existing road network within the complex and relocate water and<br />

22 electrical service terminals outside the footprint of the Alternative 4 environmental cap. The<br />

23 environmental cap for this alternative is larger than that of Alternative 6 and equal in size to the<br />

24 Alternative 3 cap.<br />

25<br />

26 The existing road network surrounding the 221-U Facility would adequately accommodate<br />

27 equipment during waste delivery operations, waste-hauling traffic, and traffic associated with<br />

28 construction of the environmental cap. Additional spurs off paved roadways for heavy<br />

29 equipment access and waste movement activities would be constructed, as required.<br />

30<br />

31 Immediately before demolition of 27I-U, water mains and sewer pipelines located within the<br />

32 environmental cap footprint would be sealed at the outer edge of the environmental cap.<br />

33 Temporary water lines would be installed, as required, for sanitary requirements, fire-<br />

34 suppression systems, decontamination operations, and dust control. Main transformers for<br />

35 electric power to the 221-U Facility would be relocated outside of the perimeter of the<br />

36 environmental cap. Temporary 480-volt electrical lines and panels would be installed in the<br />

37 building, as required, for lighting, ventilation, and equipment operations. The electrical service<br />

38 would need to include power supply to a new air-handling unit on the roof of 221-U.<br />

39<br />

40 The existing main bridge crane would be recertified for use during equipment handling within<br />

41 the canyon. At the same time, minor modifications and repairs would be made to the main crane,<br />

n 42 including repair of the heating and air conditioning systems.<br />

43<br />

Fina! Fea.tibility Siudyjoi the t:anyon Disposition Giitlativc (22l-U Facility)<br />

J L]n C ') Of) ^ 0-7


Appendix G - Detailed Description of Alternative 4: DoE(lu,-2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. I Drafi13<br />

Redline/Strikeout<br />

1 The final step modifying the 221-U Facility for this alternative would be replacement of its roof<br />

2 covering (versus roof structure). To prevent precipitation from entering the building during<br />

3 waste handling activities within the canyon, a new roof covering would be installed.<br />

4<br />

5 G.1.2.2 Establish Support Facilities. Alternative 4 would also require administrative offices,<br />

6 change rooms, tool rooms, lunchroom, restrooms, and storage rooms. During the initial activities<br />

7 such as equipment sizing, equipment placement in the process cells, and demolition of attached<br />

8 structures, this support could be provided from the 271-U Building. The use would be practical<br />

9 only during the initial stages of 221-U modifications. Although there is no need for close crane<br />

10 access to 221-U, 271-U Building demolition would still occur early in this alternative. Removal<br />

11 of this building would allow preparation of the electrical gallery for waste placement and access<br />

12 for backfilling. The backfill would start on the northwest side of the 221 •U Facility as the<br />

13 galleries are filled with waste.<br />

14<br />

15 Mobile office units would be brought to the site to provide support office space at that point.<br />

16 These facilities would be located outside the construction area for the environmental cap.<br />

17 A construction perimeter fence would be installed to control access into and out of the work<br />

18 zone. A main change room for nonradioactive work would be located outside the exclusion<br />

19 fence. Existing telephone and electrical lines would be used to support office and clerical<br />

20 requirements. Existing <strong>Hanford</strong> <strong>Site</strong> fire protection and ambulance services would be adequate<br />

21 for emergency response.<br />

22 G.1.2.3 Establish Staging Areas. Personnel staging areas would be included in the space<br />

23 requirement for the support facilities. This would include change rooms, meeting facilities, and<br />

24 other construction activity support areas. Equipment storage, waste queues, decontamination<br />

25 areas, survey tents, container storage, and other staging requirements would be included in the<br />

26 layout of support requirements for Alternative 4.<br />

27<br />

28 G.1.3 Modify Facility<br />

29<br />

30 In preparation for the operational phase of this alternative, the 221-U Facility would require<br />

31 modifications. The first step would be to prepare the facility by evaluating it for the intended use<br />

32 and making modifications as necessary. A major part of this step would be preparing a new<br />

33 building ventilation system and blocking the existing system. The existing equipment on the<br />

34 ^ eaeyen-eper ' an n deck would be placed into the process cells, and both the cells and<br />

35 pipe trench would be grouted. The railroad tunnel would be demolished to improve access to the<br />

36 221-U Facility. The final modification step would be to address surface contamination with a<br />

37 fixative application to prepare the canyon for the start of waste emplacement activities.<br />

38<br />

39 G.1.3.1 Prepare Facility for Use. The 221-U structure must resist loads with safety factors that<br />

40 meet building codes (i.e.. American Concrete Institute, American Institute of Steel Construction)<br />

41 for standard occupancy, but containment or serviceability requirements would be minimal. No<br />

(--)42 public access would be permitted; therefore, structural concerns would be for worker safety only.<br />

43<br />

Final Feasibility S1udy jor the Canyon Disposilion lniriarive (221-V Facility)<br />

J une 200l G-8


(0"^'<br />

Appendix G - Detailed Description of Alternative 4:<br />

^ Entombment with Internal and External Waste Disposal<br />

DOEJRL-2001-1 l<br />

Rev. 1 DraftJ_<br />

Redline/Strikeout<br />

1 The building must be put in a safe condition for operational activities. This would require<br />

2 radiological surveys, fixing or removing contamination, a building inspection for industrial<br />

3 safety concerns, and equipment repairs or upgrades to support the operation phase. It is assumed<br />

4 that the 271-U Office Building would be needed for support of the preparation phase. Therefore,<br />

5 it must be maintained in a safe condition as well.<br />

6<br />

7 G.13.1.1 Inspect 271-U. The building would be inspected to determine the condition of the<br />

8 building and its equipment. ]nfotmation for this inspection would help finalize planning for the<br />

9 operational phase of this alternative. The functional requirements of the various activities<br />

10 involved in opcrnting the facility and the building modifications and upgrades necessary to safely<br />

1I accomplish the activities would be identified. Modifications identified would be designed. The<br />

12 services and/or new equipment needed would be procured.<br />

13<br />

14 No known building repairs or upgrades would be needed. Also, it is assumed for this alternative<br />

15 that minimal equipment repairs and upgrades would be necessary.<br />

16<br />

17 G.13.1.2 221-U Facility Modifications. Limited modifications to the 221-U Facility would be<br />

18 necessary to accomplish equipment removal and decontamination operations. Facility<br />

19 modifications would primarily involve disconnecting and blanking utility and electrical lines<br />

20 where they are no longer required and installing temporary utilities that would be required to<br />

n 21 support planned operations. The change room at the northeast end of the operating gallery would<br />

22 be renovated and established as the main access and egress point for canyon operations. Water<br />

23 and drain lines for the change room facility could be tied into the active systems in the<br />

24 271-U Office Building.<br />

25 Additiona1480-volt electrical service requirements would be installed, as necessary, to support<br />

26 portable ventilation requirements and selected decontamination equipment, such as air<br />

27 compressors for pneumatic toots and temporary greenhouse structures. In addition, 480-volt<br />

28 electrical service would be installed to support waste processing and<br />

29 decontamination/disassembly operations.<br />

30<br />

31 G.1.3.1.3 Add New Air Handler. Installation of a new air-handling unit on the roof of 221-U<br />

32 is a major modification that may or may not be required based on further analysis of tasks and<br />

33 seauencinp of events that will be done durin g design If needed weuld-eeeuF-tThe unit would<br />

34 be located on the northeast end of the building and require penetrations through the roof for air<br />

35 duct connections.<br />

36<br />

37 G.1.3.1A Grout Cell Drain Header and Vent Tunnel. The cell drain header would be filled<br />

38 with cement grout during the building preparation phase once the new air handler is installed and<br />

39 operational. Grouting would fill the 0.6-m (24-in.)-diameter void space and encapsulate any<br />

40 contamination present in the pipe. After the connecting pipes to cell 10 are sealed, grout would<br />

41 be pumped in from both ends of the cell drain header. Because the cell drain header flows<br />

42 downward from the building ends toward cell 10, a liquid-consistency grout would flow through<br />

43 the header and require very little pumping pressure. Drainage openings in each process cell<br />

44 would act as air vents, and the pressure would be regulated so that the grout is visible in the<br />

Final Feasibility StadyJor site Canyon Disposition lnitiativc (221-U Faci(iry)<br />

^ n , } G-9


Appendix G- Detailed Description of Alternative 4: DoEIR1.200I-I t<br />

^ Entombment with Internal and External Waste Disposal Rev. I Draft tl<br />

Redline)Stsikeout<br />

1 process cell drains, but does not rise in the cells. After this operation, any liquid within the<br />

2 canyon would not automatically flow to cell 10.<br />

3<br />

4 Waste placement is not planned for the ventilation tunnel due to limited accessibility of this area.<br />

5 Therefore, the ventilation tunnel would be grouted to eliminate voids in the building structure.<br />

6 Holes would be angle drilled through to canyon's exterior wall to allow access to the ventilation<br />

7 tunnel for grouting. Frec-flowing grout would be pumped through these holes to fill the<br />

8 ventilation tunnel. The grouting would be completed in lifts to allow time for heat dissipation<br />

9 during grout curing. The tunnel is planned to be filled with grout to the maximum extent<br />

10 possible. It is estimated that the ventilation tunnel would require approximately 2,300 m^<br />

11 (3,000 ydP) of grout. During final design, the decision to fill the tunnel should be revisited.<br />

12 Preliminary structural calculations (Smyth 2001) show that the exterior wall of the tunnel may<br />

13 have sufficient strength to withstand later external pressures from fill heights associated with<br />

14 burying the canyon building and, therefore, not require grouting.<br />

15<br />

16 Facility modification would also involve removing and disposing of interfering structures,<br />

17 equipment, and material. During this phase of the work scope, equipment and material removal<br />

18 would be limited to "clean" areas of the 271-U Office Building, the 221-U Facility galleries, and<br />

19 associated storage spaces. 'lltis activity would include the removal of the following:<br />

20<br />

^21 • Installed and fixed equipment<br />

22 • All unattached equipment and components<br />

23 • Abandoned supplies<br />

24 • Materials<br />

25 • Debris.<br />

26<br />

27 These items would be sorted for reuse, recycle, or disposal.<br />

28 G.13.2 Disposal of Contaminated Equipment In 221-U. It is estimated that there isare<br />

29 approximately 5,400 mj (7,000 y&) of contaminated equipment and components (gross loose<br />

30 ^ volume before sizc reduction) currently stoped-on the canyon deck and in the process cells. For<br />

31 Alternative 4, those process cells with legacy equipment having dose rates >100 tntem/hr would<br />

32 be opened only to place size-reduced legacy equipment from the operating deck and emut into<br />

33 them. All of the equipment would be reduced in size and volume and then disposed into the<br />

34 process cells meeting the dose rate criteria (except for cell 3, which would be left unfilled for<br />

35 later equipment or waste placement). Size and volume reduction is necessary so that all of the<br />

36 contaminated equipment would fit into the process cells. Minimizing the amount of size and<br />

37 volume reduction to just the amount of effort required to allow the contaminated equipment to fit<br />

38 into the process cells is desirable because it would limit worker exposure. After size reduction,<br />

39 the estimated volume of equipment from the • an n deck and in the<br />

40 process cells is 3,400 0 (4,400 yd^.<br />

41<br />

(O^N42 Size and volumc reduction would require a disposition plan for each equipment item. If breaking<br />

43 or cutting activities are necessary for disposing of the equipment, the 221-U Canyon Building<br />

Final Feasibility Srudy foe the Canyon Disposition Initiative (221 •U Facility)<br />

1 C-lo<br />

200


Appendix G- Detailed Description of Altemative 4: DoE(Rlr20o1-t 1<br />

^ Entombment with Internal and Extei•nal Waste Disposal Rev. I t>mtt s<br />

RedlinelStrikeout<br />

1 would be the best location to do these activities because it is a closed facility for controlling<br />

2 contamination spread. The most significant contribution to worker exposure under Alternative 4<br />

3 would be the size reduction of the contaminated legacy equipment that is currently slered-on the<br />

4 operating deck. Estimated worker dose for these activities alone is nearly 36 person-tem (I3111<br />

5 2001a). If all of the legacy equipment on the operating deck is substantially reduced in size and<br />

6 volume for placement into the process cells, significant worker time and resulting higher<br />

7 exposures would occur. This activity, even with latest technologies available, would be<br />

8 performed in personal protective equipment-required work areas ( i.e., contaminated areas and<br />

9 airborne areas). Significant engineering controls would be required to reduce worker exposure<br />

10 from external and internal exposure sources. Worker turnover could increase due to harsher<br />

11 working conditions.<br />

12<br />

13 During final design, it is anticipated that emerging size and volume reduction technologies would<br />

14 be evaluated for use. For this final FS, use of conventional size- and volume-reduction<br />

15 technologies is assumed. Disassembly activities would include mechanical cutting, hydraulic<br />

16 shearing, and manual methods. Additional technologies that could be applied are described in<br />

17 Appendix I.<br />

18<br />

19 After the equipment is placed into the process cells, each cell would be coated with a fixative for<br />

20 control of loose surface contamination. Cement grout would be placed in lifts into each process<br />

(0^'21 cell to fill voids. Each lift would be allowed to cura before placing additional lifts. As each<br />

22 process cell is filled, the cover blocks would be placed back int6 position. The volume of void<br />

23 space to be filled within the process cells is conservatively estimated as 50% of total cell volume.<br />

24 Therefore, the grout volume needed to fill the process cells is 3,400 m3 (4,400 yd3). After the<br />

25 process cell cover blocks are in place, holes would be drilled through the covers and any voids<br />

26 under and around the edges of the blocks would be filled by pressure grouting. The cover lifting<br />

27 bails would be removed after pressure grouting is complete.<br />

28<br />

29 In the Phase I FS, consideration had been given to reserving the process cells only for disposal of<br />

30 Class C wastes at 22I-U because of the high degree of isolation and shielding provided by the<br />

31 process cells. However, in this final FS, there is a need to clear the sanyen epereting<br />

32 deekcanvon deck to support building demolition. The removal and disposal of legacy equipment<br />

33 to the process cells would be the most efficient means of achieving this objective. Moreover,<br />

34 while the process cells provide a significant amount of isolation in 221-U as it is currently<br />

35 configumd, after closure activities for Alternative 4, all parts of the 221-U Facility containing<br />

36 waste fill, regardless of the class of waste within, would be equally protected (contained) by an<br />

37 engineered barrier. Therefore, from the standpoint of long-term protectiveness, there is no<br />

38 advantage in reserving the process cells exclusively for Class C waste. However, cell 3, may<br />

39 have room for placement of avaste n+etefiais waste in addition to legacy waste from the canyon<br />

40 #leerdcck.<br />

41<br />

42 All equipment and materials inside the operating gallery must be removed to support placement<br />

("\43 of containerized waste into this gallery. There is a substantial amount of piping in this gallery<br />

44 that requires removal. Conversely, very little equipment and piping would need to be removed<br />

45 to prepare the pipe and electrical galleries ready for waste container placement.<br />

Final Feasibifity StnCy jor llre Canyon Disporition lniriarive (22!•U Faeiirry)<br />

1 00l G-11


... ,.<br />

Appendix G - Detailed DescrIptioti tif Alternative 4: DoEIR1.2001-11<br />

' Entombment with Internal and External Waste Disposal Rev. I Draftli<br />

^ Redline/Strikeout<br />

t '<br />

1<br />

2 Some removed equipment may be identified as reusable. Unneeded material from the gallery<br />

3 would be size reduced and placed in ERDF boxes for disposal at ERDF. It may be desirable to<br />

4 containerize some of this material for placement in the electrical gallery. This approach could be<br />

5 used as a test run of the procedure for placing waste in these galleries. However, for the cost<br />

6 estimate, all waste from the gallery is assumed to be disposed at ERDF.<br />

7<br />

8 G.1.3.3 Demolition or Railroad Tunnel. To leave the tunnel in place would mean an<br />

9 unnecessary increase in the size of the environmental cap. This alternative includes removal of<br />

10 the railroad tunnel. The contaminated concrete would be disposed at ERDF.<br />

11<br />

12 The tunnel, which allowed train access into cell 3, extends 46 m(150 ft) westward from the<br />

13 northwest side of the canyon building. The tunnel is a reinforced concrete structure with a soil<br />

14 cover about 1.5 in (5 ft) thick. There are unreinforced wing-wall retaining structures at the end<br />

15 of the tunnel. The tunnel is assumed to have light surface contamination that could be fixed in<br />

16 place with fixative application. It is assumed that a backhoe with a processor would be used for<br />

17 demolition.<br />

18<br />

19 Demolition of the railroad tunnel would allow truck access to cell 3 without safety hazards<br />

20 associated with backing down the long, narrow railroad tunnel. Also, part of the railroad tunnel<br />

("4\21 work is construction of a truck door at the tunnel's connection to 221-U (cell 3). This door<br />

22 would allow access to the building without disrupting ventilation of the canyon.<br />

23<br />

24 The new access door to cell 3 at the tunnel would allow placement of containerized and possibly<br />

25 long-length waste. After cell 3 is full of waste, it would be filled with cement grout and the.<br />

26 cover blocks would be permanently replaced. l.ike the other process cells, the cover blocks<br />

27 would be drilled and pressure grouted in place and the bails would be removed.<br />

28<br />

29 G.1.3A Hot Pipe Trench. The hot pipe trench is assumed to be contaminated. A review of<br />

30 historical photographs of the trench indicates that the trench contains intertwined, small-diameter<br />

31 piping. Waste placement is not planned for the hot pipe trench due to limited available space.<br />

32 Instead, the trench would be filled with grout to eliminate voids in the building structure. The<br />

33 initial preparation step for grouting the trench would be coating the interior surfaces with a<br />

34 fixative to contain surface contamination. After the coating is cured, the hot pipe trench would<br />

35 be grouted. Due to the maze of piping, it is assumed that no contaminated equipment or waste<br />

36 would be disposed to the hot pipe trench. The interior volume of the pipes encased by the grout<br />

37 would be very small and therefore assumed to have no effect on the stability of 221-U. The<br />

38 volume of grout needed to fill the trench, 800 tns (1,100 yds), is estimated as 75% of its overall<br />

39 volume. The trench cover blocks would then be permanently replaced. The cover blocks would<br />

40 be pressure grouted as described for the process cell cover blocks. After grouting, the bails<br />

41 would be removed from the hot pipe trench cover blocks.<br />

42<br />

n43 G.13.5 Remove Surface Contamination. To safely enter the building during its operational<br />

44 phase in this aitemative, contamination survey results would be used to identify where<br />

45 decontamination activities are needed. Contamination would either be removed or fixed to the<br />

Final Feasibility Study jor the Canyon D'uposlrion lnitiative (211-U Facility)<br />

Luas:.401 G-12


Appendix G -Detailed Description ofAlternative 4: DoFJRtr2oo1-1 i<br />

Entombment with Internal and External Waste Disposal Rev.1 Draft n<br />

Redlinc/Strikeout<br />

1 canyon surface to reduce the dose rate and contamination risk to the lowest possible level. Water<br />

2 jet, water blasting, or water-flushing activities would be more difficult if completed after the<br />

3 process cell drain header and cells are grouted because all water would need to be collected and<br />

4 taken to the 200 Area's Liquid Effluent Remediation Facility for treatment. If any surface<br />

5 removal work is identified, carbon dioxide blasting or scarifying would be the preferred method<br />

6 for its removal instead of water blasting or flushing.<br />

7<br />

8 G.13.6 Fix Contamination on 221-U Interior Surfaces. After the cover blocks are placed and<br />

9 grouted on the process cells and hot pipe trench, the existing bridge eFanesg= would no longer<br />

10 be needed. Use of the eFe-es= ranc for movement of the containerized waste would be a potential<br />

11 source of contamination. 'Therefore, they would be parked at the north end of 221- U, their oil<br />

12 would be drained, and the power source disconnected.<br />

13<br />

14 + It is assumed that surface contamination on the canyon walls, 4aesrcAq3on deck s, and ceiling can<br />

15 be addressed with application of a fixative. This fixative would be applied after all equipment<br />

16 removal (including the bridge crane) and grouting in the canyon is complete. It would provide<br />

17 containment for loose surface contamination during containerized waste placement within the<br />

18 ^ canyon. Prior to beginning container placement on the n on de k, the<br />

19 fixative application would be inspected.<br />

20<br />

^21 G.IA Modify External Area<br />

22<br />

23 The following modifications would be performed to support placement of waste inside 221-U.<br />

24 Before waste placement begins within 221-U, the aboveground structures that are physically<br />

25 attached to 221-U and those that are located within the footprint of the environmental cap must<br />

26 be removed. In addition, prior remediation (by others) of waste sites within the footprint of the<br />

27 environmental cap would be verified.<br />

28<br />

29 The Alternative 4 approach conservatively assumes that all demolition debris from the legacy<br />

30 structures would be disposed at ERDF. During final design this assumption could be revisited to<br />

31 determine if decontaminating and recycling steps could be economically included to support<br />

32 DOE waste minimization goals.<br />

33<br />

34 G.1.4.1 Disposition or Aboveground Structures. The aboveground structures identified in<br />

35 Assumption 2 at the beginning of this appendix would be demolished as part of Alternative 4.<br />

36<br />

37 G.1.4.1.1 Demolition or the 276-U Solvent Recovery Facility. The 276-U Solvent Recovery<br />

38 Facility, attached to the southwest end of the 221-U Facility, is composed of walkways, tanks,<br />

39 and associated piping set in an open-concrete basin. Decommissioning would involve removing<br />

40 the tanks, walkways. and all aboveground piping. All pipe penetrations associated with this<br />

41 structure would be cut, sealed, and capped. Drains would be sealed with concrete. Concrete<br />

42 surfaces would be decontaminated,ifrequired,using selected off-the-shelfteehnologies.<br />

(ON3<br />

44 The concrete slabs and wall would be demolished with conventional dcmolition equipment.<br />

45 Demolition debris would be taken to ERDF for final disposal. An option during final design<br />

Finat Feasibility Sludy firr the Canyon Dispo.tilion lniriarive (21I-U Facility)<br />

Arne 1003 G-13


o"^,<br />

Appendix G - Detailed Description of Altt:rnative 4: DOFJRL-2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev.1 Draft li<br />

Redline/Strikeout<br />

1 would be to place some of the equipment either in cell 3 or into containers placed into the<br />

2 galleries.<br />

3<br />

4 G.lA.1.2 Demolition of the 271-U O[fice Bullding. The 271-U Oftice Building would be<br />

5 demolished in Alternative 4. The 271-U Office Building has a basement, three floors, and a<br />

6 reinforced concrete slab roof. There is a concrete masonry perimeter wall supported on a<br />

7 basement wall, with interior masonry walls within the building. The roof is a reinforced concrete<br />

8 slab similar to the floors. The third floor is a chemical makeup area with floor slabs up to 03 m<br />

9 (1 ft) thick that support chemical tanks.<br />

10<br />

11 Additional building features included in the demolition are a stack on the roof (296-U-10), an<br />

12 elevator, a second floor vault, and mechanical equipment in the basement. Demolition would<br />

13 use typical building demolition techniques. The resulting rubble would be left in place alongside<br />

14 221-U and the area filled and compacted as part of the clean fill around the canyon.<br />

15<br />

16 G.1.4.1.3 Decontamination and Decommissioning (D&D) of Stairways on 221-U Building.<br />

17 Eight stairwells on the northwest side of 221-U are light construction and would be demolished<br />

18 using typical building demolition techniques. Ten stairwells on the southeast side of 221-U are<br />

19 thick wall, lightly reinforced concrete construction. The heavy construction of these stairwells<br />

20 would be factored into the demolition costs. Any contamination found in the stairwells on the<br />

(0-'\ 21 canyon's southeast side would be fixed in place prior to demolition. All stairwell demolition<br />

22 waste would be disposed adjacent to 221-U where it would be protected from infiltration by the<br />

23 environmental barrier.<br />

24<br />

25 C.1.4.1A D&D Other Aboveground Structures. All other aboveground structures identified<br />

26 in Assumption 2 at the beginning of this appendix that are within the footprint of the 221-U<br />

27 environmental cap would be decommissioned as part of Alternative 4 activities.<br />

28<br />

29 G.1A.2 D&D of Buried Piping. Buried piping not already addressed in the preparation of the<br />

30 complex function would be ttrouted in place or removed prior to the placement of engineered Cill<br />

31 around 221-U . based on the outcome of risk assessment work . In addition to the miscellaneous<br />

32 piping to be removed, the exhaust ventilation tunnel would be removed. This tunnel is a<br />

33 reinforced tunnel connecting the canyon air ventilation tunnel to the stack and filter. The tunnel<br />

34 is approximately 60 m long and runs from the end of the ventilation tunnel in section 3 to the<br />

35 fans.<br />

36<br />

37 G.1.4.3 Confirm Remediated Waste <strong>Site</strong>s Within Environmental Cap Footprint-<br />

38 Altemative 4 includes covering 221-U with an environmental cap. It is assumed that the waste<br />

39 sites located within the environmental cap, as identified in Assumption 4 at the beginning of this<br />

40 appendix, would be remediated by other projects prior to the start of Alternative 4 and<br />

41 construction of the environmental cap. All remediation wastes would be disposed at ERDF.<br />

42<br />

43 G.1AA Confirm Well Decommissioning. Three wells are located within the footprint of the<br />

44 environmental cap. It Is assumed that these wells would be decommissioned by other projects<br />

Final Feasibility Studyfor the Canyon Disposition lnitietive (221-U Facility)<br />

)uno?003 G-14


. .r• ^ .. '<br />

Appendix G - Detailed Description of Alternative 4: DOEIRI.2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. t Draft_8<br />

Redline/Strikeout<br />

1 prior to the start of Alternative 4. The wells are 299-W 19-8, 299-W 19-55, and 299-W 19-98.<br />

2 Their prior removal would be confirmed as part of Alternative 4.<br />

3<br />

4 G.1.4S Earthwork to Prepare Working Area Adjacent to 221-U. Following removal of<br />

5 aboveground structures and associated buried piping, the area surrounding 221-U would be<br />

6 leveled and compacted in preparation for placement of the engineered fill. The subgrade<br />

7 compaction and fill placement are the first steps for construction of the environmental cap.<br />

9 G.1.5 Manage Hazardous Materials<br />

10<br />

11 Dangerous waste, asbestos, polychlorinated biphenyls, and other hazardous materials would be<br />

12 removed from all areas of the complex and managed in accordance with ARARs. All avaete<br />

13 materialsw s would be sampled, tested, and designated as required by ARARs, and treated<br />

14 prior to disposal. Products consisting of or containing hazardous materials would be used and<br />

15 ^ managed in accordance with their respective Material Safety Data Sheets. Waste meterie{sWa.cte<br />

16 would be treated as required.<br />

17<br />

18 A temporary waste accumulation laydown area would be established to facilitate shipment and<br />

19 disposal activities. This area would conform to established requirements for the maintenance,<br />

20 accountability, inventory, labeling, and transportation of waste to approved disposal facilities.<br />

^21<br />

22<br />

23 C.2 OPERATE THE COMPLEX<br />

24<br />

25 Operation of the complex for Alternative 4 refets spccifically to waste placement and entombment<br />

26 in the 221-U Facility. Waste would be emplaced in the three galleries and on the main fanyen<br />

27 epeming n on d k. Engineered fill would be installed around the exterior of 221-U as<br />

28 waste is placed inside it. As a final step of the operation function, waste would be placed around the<br />

29 exterior of 221-U.<br />

30<br />

31 In the preceding functions, the area surrounding 221-U has been prepared to support construction<br />

32 of the environmental cap, all equipment that would interfere with placement of containerized<br />

33 waste has been placed in the process cells or removed, and exposed surfaces inside the canyon<br />

34 have been decontaminated or a fixative applied. The roofing system on 221-U has also been<br />

35 replaced to minimize the potential for precipitation entering the building during the operational<br />

36 phase of this alternative. The steps to operate the complex are discussed below.<br />

37<br />

38 The total volume of waste placed inside and outside of the 221-U Building in Alternative 4 is<br />

39 estimated as 63,600 ms (83,063 yd). The waste volume inside 221-U (13,500 ms [17,600 Ids])<br />

40 Includes 3,400 m3 (4,400 yd^) of legacy equipment placed inside the process cells,1,5tx1 m<br />

41 (2,000 yd3) of waste inside containers in the three galleries, and 8,600 m3 (11,200 yd) of waste<br />

42 ^ placed on the n k and craneway. An estimated 51,200 tnO<br />

^ 43 (67,000 yd) of grout would be used inside 221-U in this alternative to surround the waste and<br />

44 fill voids in the process cells, hot pipe trench, galleries, canyon deckicraneway, and the<br />

Final Feaiibifiry Srudyjor the Canyon Disposition lnitiarive (221-U Facility)<br />

June 2003 G-15


- •s. t .W ;. .<br />

Appendix G - Detailed Description of Alternative 4: DOF^RIr2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. I Draft [i<br />

Redlinc/Strikeout<br />

I building's ventilation tunnel. An estimated 50,100 m' (65,463 yd) (uncompacted volume) of<br />

2 soil remediation-type waste would be placed outside of 221-U in Alternative 4.<br />

3 G.2.1 Emplace Waste In 221-U Galleries<br />

4<br />

5 Waste placement would start with container placement in the galleries. The waste would be in<br />

6 open-top cargo containers that would be placed on an individual steel frame with casters. Small<br />

7 rails would be installed on the gallery walls to guide the containers on a one-way trip into the<br />

8 galleries. Equipment and piping in the galleries that prevents container placement would be<br />

9 removed. After the waste containers are in place, each gallery would be grouted to provide<br />

10 support for the wastes and the environmental cap.<br />

11<br />

12 Waste would be placed first in the lowest (electrical) gallery. In preparation, the south end wall<br />

13 of the gallery, located in the 276-U Solvent Recovery Facility, must be exposed. The concrete<br />

14 slab adjacent to the end wall would be cleared to allow vehicle access to the lowest gallery.<br />

15 A temporary structure would be erected so that containers could be prepared outside of the<br />

16 galleries. The concrete masonry unit block end wall must be removed and enlarged for waste<br />

17 container access. A new rollup door would be installed on this opening. The doorways from the<br />

18 271-U Office into the galleries could be left open to provide emergency egress, but would<br />

19 eventually be filled. A ventilation system for the galleries must remain functional during waste<br />

(^%0 placement and grouting.<br />

21<br />

22 G.2.1.I F511 Electrical Gallery with Contalnerized Waste. Waste would arrive at the south<br />

23 end of the canyon by truck in cargo containers ( see assumptions for description) and would be<br />

24 lifted onto dollies staged at the opcn gallery end. They would be pushed as far as possible into<br />

25 the gallery with an electric forklift and then secured in place to prevent movement during<br />

26 grouting. The total length of the electrical gallery is separated by the railroad tunnel in two<br />

27 segments. The main segment of the electrical gallery on the south side of the railroad runnel is<br />

28 225 m in length. This gallery segment could hold approximately 37 containers. A spacing of<br />

29 6 m (20 ft) on center for the 5-m ( 16-ft) containers was assumed to allow for dolly length and<br />

30 container placement.<br />

31<br />

32 There is a short segment of the electrical gallery on the north side of the rail tunnel. This gallery<br />

33 segment is about 12 m(40 ft) long and could store, at most, one container. The best use of this<br />

34 space would be to place loose material that is too long or tall to be placed in a containcr.<br />

35 A possible use for this space is disposal of material from dcmolition of the 276-U Solvent<br />

36 Storage Facility. After waste placement, this short segment would be closed off with forms and<br />

37 grouted from the pipe gallery level.<br />

38<br />

39 G.2-1.2 Grout Electrical Gallery. To encase the waste and provide support for waste<br />

40 containers to be placed in the pipe gallery above, the electrical gallery would be grouted.<br />

41 Cement grout would be placed into the containers through a hole in the slab above and centered<br />

("%42 on the container. The flowable grout to surround the containers would be placed after the<br />

43 containers are partially filled with grout. Flowable cement grout could be obtained with a<br />

44 strength of 14 kg/cm2 (2001b1in=). This could be pumped under low pressure, just sufficient to<br />

Final Feasibiliry Studyjor the Canyon Disposition lnitiotive (2I1-U Faciliryl<br />

un " 1 0-16


^<br />

I . . .<br />

Appendix G-- Detailed Description of Alternative 4: DoEIRI:2001-11<br />

^ Entombment with Internal and Externai Waste Disposal Rev. I Dratt 1<br />

Redline/Strikeout<br />

l positively fill voids and prevent shrinkage, and would provide the necessary support to the<br />

2 second floor. Grout amendments, such as fly ash or zeolite clays, would be considered for all<br />

3 grouting activities to reduce potential for leaching of radioactive isotopes. Grouting each<br />

4 container as the galleries are filled has the advantage of providing radiological shielding for<br />

5 subsequent container placement.<br />

6<br />

7 Grouting around the containers would be alternated with grout placement inside the containers.<br />

8 Grouting would be done in lifts to maintain loading on the gallery walls to an acceptable level.<br />

9 Additional benefits of grouting in lifts are that the cargo containers would not float and the heat<br />

10 of hydration would occur over a longer time. By limiting the grout lifts to half the gallery wall<br />

11 height and waiting for the grout to reach adequate strength, the grouting could occur without<br />

12 backfill in place on the wall's exterior. Grout placed around the containers would be delivered<br />

13 into the gallery through existing rectangular openings at the edge of the floor slabs. As the grout<br />

14 reaches its required design strength, the engineered fill would be placed against the gallery wall<br />

15 on the exterior of 221-U. This approach would be typical for all three galleries.<br />

16<br />

17 G.2.13 Fill Pipe Gallery with Containerized Waste. The second gallery level to be filled<br />

18 with waste would be the pipe gallery. It is also divided into two segments by the railroad tunnel.<br />

19 The main segment is approximately 225 in long. An estimated 37 waste containers would be<br />

20 placed in this gallery in the same manner as described for the electrical gallery. An earth-Hll<br />

21 access ramp would be constructed and the end wall of the gallery would be removed. The<br />

22 temporary cover and rollup door used for the lower level gallery would be relocated.<br />

23<br />

24 G.2.1A Grout Pipe Gallery. The pipe gallery would be grouted in the same manner as the<br />

25 electrical gallery. Grout would be placed in the containers and around the containers in lifts.<br />

26 The grout would be placed from the operating gallery level.<br />

27<br />

28 G.2.1.5 F111 Operating Gallery with Contalnerized Waste. The uppermost gallery, the<br />

29 operating gallery, has more room available for container placement than the electrical or pipe<br />

30 galleries because its length is not affected by the railroad tunnel. It is estimated that<br />

31 40 containers would be placed in the operating gallery. To access this gallery, backfill and an<br />

32 access ramp would have to be enlarged at the south end of the gallery.<br />

33<br />

34 G.2.1.6 Grout the Operating Gallery. The concrete slab above this gallery is much thicker<br />

35 than the slab on top of the other two galleries, and a different method for grout placement would<br />

36 be used. Like the ventilation tunnel grouting, angled holes would be drilled through the gallery<br />

37 wall to grout the operating gallery. These holes would be sized and located to allow grouting<br />

38 both inside and around the waste-filled containers.<br />

39<br />

40 G.2.2 Emplace Waste In 221-U Canyon<br />

41<br />

42 At the same time that the galleries are being filled, waste placement would begin on the eanyen<br />

143 eperating an on deck. The waste would be placed on the dcek in four separate layers.<br />

44 Each layer would be grouted as it is placed, and the waste placement would be completed for the<br />

45 entire canyon length by layer prior to starting the next waste layer. Layers of waste would be<br />

Fiaa( FeasibUiq S7adyfw the Canyon Ditposidoa Initiative (221-1/FacNiry)<br />

)une?0()3 G-17


.. . .,. .. .<br />

Appendix G- Detailed Description of Alternative 4: DoEIRt.-2003-11<br />

Entombment with Internal and External Waste Disposal Rev. l DraftJ<br />

RedlinrlStrikeout<br />

I separated from each other by an approximately 0.75-m (2.5-ft)-thick lift of grout. The grout<br />

2 layer provides important shielding to limit operation staff exposure to radiation from the wastes<br />

3 in the layers below. Grout amendments, such as fly ash or zeolite clays, would be considered for<br />

4 the grout to reduce potential for leaching of radioactive isotopes. A summary of steps involved<br />

S for this part of Alternative 4 follows.<br />

6<br />

7 G.2.2.I Modify Canyon End Walls. In preparation for waste placement in the canyon, the end<br />

8 walls of the building must be modified. A gridwork of steel bcams would be installed on both<br />

9 the northeast and southwest end walls. This grid would be dcsigned to resist seismic forces and<br />

10 loads applied during the complex's operation pcriod. For the southwest end wall, the<br />

11 modification would include saw cutting an opening in the concrete wall. This opening would be<br />

12 sized to accept the waste containers moved by a forklift. The opening would be covered with a<br />

13 rollup door. The wall's steel beam gridwork would be designed to allow the rollup door to be<br />

14 moved upwards level by level as the waste is placed within the canyon. The gridwork would be<br />

15 anchored to the roof siab and surrounding reinforced walls. 71rough-bolting would connect the<br />

16 gridwork to the unreinforced concrete end wall.<br />

17<br />

18 G.2.2.2 Fill Ganyan Canvon deck and Craneway with Waste. The eaxyen<br />

19 canvon deck would be filled with a total of four layers of waste containers. The<br />

20 first three layers would hold a estimated 160 cargo containers each, for a total of 480 containers.<br />

21 The container placement would start at the northeast end of the canyon and advance towards the<br />

22 southwest end. Each layer would be completed prior to placement beginning on the next layer<br />

23 up. This approach would ensure that them is not a large differential in loading of adjacent<br />

24 building sections.<br />

25<br />

26 Containers would be grouted both inside the container and around their exterior. It is envisioned<br />

27 that grouting would occur roughly every 12 m (40 ft) of building length. Containers would be<br />

28 placed using a forklift with adequate shielding to limit operator exposure to an acceptable level.<br />

29 The containers would be placed two abreast across the canyon deck width. In this manner, the<br />

30 forklift could place the containers without making a 90-degree turn, which would be difficult in<br />

31 the limited width of the canyon deck.<br />

32<br />

33 As part of the grouting effort, a 0.75-m (2.5-ft)-thick layer of grout would be placed on top of the<br />

34 filled containers. This layer would act as both shielding and a working surface for the next layer<br />

35 of containers. Grout amendments, such as fly ash or zeolite clays, would be considered for the<br />

36 grout to reduce potential for leaching of radioactive isotopes. In the final design, a reinforced<br />

37 concrete slab may be installed as the top section of the grout layer. The concrete slab provides a<br />

38 smoother surface for operation of the forklifts during waste placement of the next layer. The<br />

39 grout, or possibly reinforced concrete slab, would be designed for the whccl loads of the forklift.<br />

40<br />

41 The next waste placement would be inside the craneway. An opening in the southwest end wall<br />

42 would be cut to provide access to the cranaway. Guide rails would be installed and cargo<br />

(-,\43 containers delivered into the craneway similar to waste placement in the galleries.<br />

44 Approximately 39 containers could be placed in the craneway. The containers would be grouted<br />

45 inside and out as was done in the galleries.<br />

Final Feasibility Study jor Jhe Canyon Disposition )nitiativt (22 )-U Facility)<br />

^ Ivte 1!tL^ G-18


^<br />

Appendix G - Detailed Description of Alternative 4: Do>mt-2001-1I<br />

^ Entombment with Internal and Eicternal Waste Disposal Rev. i Draft-B<br />

Redline/Strikeout<br />

1<br />

2 After placing, grouting, and pouring the topping grout or concrete layer on the third layer of<br />

3 cargo containers, the height from the grout layer to the underside of the canyon roof would be<br />

4 approximately 2 an. This would be too short to allow placement of cargo containers. Rather than<br />

5 fill this large void with grout, placement of waste-filled burial boxes (1.2 an by 1.2 an by 2.4 an<br />

6 long [4 ft by 4 ft by 8 ftj) would be performed. For this final FS report, it is assumed that<br />

7 960 boxes of this size could be placed into a fourth and final layer of waste within the canyon.<br />

8 With tighter packing, the number of boxes placed could be increased to 1,500. Void spaces on<br />

9 the interior of the boxes would be filled with grout prior to placement. As a 6na1 step in<br />

10 placement of waste inside the canyon, holes would be drilled through the canyon roof. Flowable<br />

11 grout would be delivered into the canyon through these holes to fill around the boxes. Pressure<br />

12 grouting would be used to ensure that voids not reached by the flowable grout are filled.<br />

13<br />

14 Upon completion of waste placement within 221-U, available space within the facility would be<br />

15 filled with waste and/or grout. The containment provided by grouting the waste inside openings<br />

16 in the canyon would eliminate all large voids. These steps would stabilize 221-U and ready it for<br />

17 placement of the environmental cap.<br />

18<br />

19 G.2.23 Install Engineered Fill. As the canyon is filled with waste, engineered fill would be<br />

20 compacted in lifts around the exterior of 221-U. The engineered fill elevation would be<br />

21 maintained within a few mcters of the same level as the grouted wastes within 221-U. This<br />

22 would prevent an excessive load across the canyon walls, including the end walls. The<br />

23 engineered fill would also provide an access ramp to the south end of 221-U for container<br />

24 delivery.<br />

25<br />

26 The engineered fill would be clean, compacted granular material, which would be placed in lifts.<br />

27 Its source is assumed to be a <strong>Hanford</strong> <strong>Site</strong> borrow pit within 24 km of 221-U. The actual source<br />

28 location has not been identiGed. The volume of engineered Gll for Alternative 4 is approximately<br />

29 1,115,400 m3 (1,458,850 yd3). The extent of the engineered fill and environmental cap is shown<br />

30 in Figure G-1.<br />

31<br />

32 The fill would be compacted to a density in the range of 95% to 98% relative compaction where<br />

33 relative compaction is determined by standard proctor (ASTM D698). Final design of the<br />

34 engineered fill would determine the compaction requirements and the material specifications.<br />

35<br />

36 G.2.3 Placement of External Waste at 22I-U<br />

37<br />

38 Alternative 4 would include an external waste disposal area within the engineered fill that<br />

39 surrounds 221-U. The overall size of the environmental cap for Alternative 4 is assumed to be<br />

40 the same size for Alternative 3 to allow for an equitable comparison of these two alternatives.<br />

41 The waste disposal area is limited to that area of the engineered fill cross section that is protected<br />

42 by the environmental barrier. Further, the size of the disposal area is restricted by constructability.<br />

43 The disposal area would have a dual-liner leachate collection system. For Alternative 4, this<br />

44 liner system Is assumed to have a 3 horizontal to I vertical slope. The cross section shown for<br />

45 the bottom liner (see Figure D-5 in Appendix D) is identical to the dual liner that has been used<br />

Final Feasibility Snidy for the Canyon Disposition lniriarive (22i-U Facility)<br />

1ine 100.1<br />

G-19


Appendix G - Detailed Description of Alternative 4: DoFJRI.-20oI-1t<br />

^ Entombment with Internal and Eirte'rnal Waste Disposal Rev. I Draft n<br />

Redlinc/Strikeout<br />

1 at the ERDF (Casbon 1995). The 3 horizontal to I vertical (horizontal:vertical) slope for the<br />

2 liner system is anticipated to pose construction challenges because it would need to be built in<br />

3 stages as engineered fill is placed around the facility. The liner starts from the intersection of a<br />

4 45-degree line projected from the bottom slab of 221-U and the bottom of the engineered barrier<br />

5 (see Figure G-2). The liner extends downward toward 221-U and transitions into a flat section<br />

6 prior to intersecting the building's exterior face. An impermeable barrier would also be required<br />

7 along the building face above the liner, and a method for transitioning from the wall to the liner<br />

8 would be defined during final design. To serve the operational period, the building face barrier<br />

9 could use a waterproof-type paint system.<br />

10<br />

l I The area of liner system is estimated as 15,100 mz (162,476 ftz), which includes the 3,800 mz<br />

12 (40,100 ftz) of painted wall area. The total volume available for placement in this external waste<br />

13 disposal area is 50,100 0 (65,463 yd).<br />

14<br />

15 The waste envisioned for placement within this disposal area is soil remediation-type waste. It<br />

16 would be delivered and placed in compacted lifts, from a 0.6-m (2-ft)-thick clean working<br />

17 surface, similar to the ERDF operations. Due to the location of the disposal area, lining and<br />

18 placing waste would be difficult. Irke ERDF, the open working area would be limited to reduce<br />

19 the potential for release of contaminants. Upon completion of waste placement, an interim cap<br />

20 would be placed on the waste. Its purpose would be to limit the potential for infiltration during<br />

^ 21 waste placement activities until the engineered barrier could be constructed during closure<br />

22 activities.<br />

23<br />

24 Construction of the liner system for Alternative 4 would be challenging because it must address<br />

25 scheduling requirements to maintain near-equal levels between internal and external waste<br />

26 placement and the technical issues associated with the liner installation. I.iner installation<br />

27 scheduling could present a delay to the placement of waste internally while the liner system was<br />

28 completed. Technical design issues include selection of an appropriate paint system for the<br />

29 canyon exterior, the connection of the liner to the wall, and a liner system that could be installed<br />

30 satisfactorily in "lifts" over an extended period of time.<br />

31<br />

32<br />

33 G3 CLOSE THE COMPLEX<br />

34<br />

35 This function consists of completing construction of the environmental cap over 221-U,<br />

36 demolition debris, and external waste disposal area that was placed immediately adjacent to it. It<br />

37 would also involve restoring the disturbed sites (access roads and equipment staging areas) to a<br />

38 grade consistent with the natural surface topography. Closure of the complex for Alternative 4<br />

39 would also require institutional controls and maintenance of a monitoring system. Institutional<br />

40 controls could consist of both physical and legal barriers to prevent access to contaminants.<br />

41 A closeout report would be prepared for regulatory agency approval.<br />

42<br />

^ 43 G3.1 Construct Environmental Cap<br />

44<br />

Final Feasibility Stady jor rlu Canyon Disposition Initiative (221-U Facility)<br />

„ • 100 G-20


Appendix G- Detailed Description of Alternative 4: DoplR1.-2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev. I DrrftM<br />

Redline/Strikeout<br />

1 The environmental cap for Alternative 4 consists of three parts: engineered fill, engineered<br />

2 barrier, and erosion protection (see Figure G•2). As discussed above, the engineered fill would<br />

3 be placed during the operational function concurrent with waste placement inside of 221-U and<br />

4 in a waste disposal area located at the top of the engineered fill. When operational activities are<br />

5 complete, the engineered barrier and the erosion protection layer would be constructed. This<br />

6<br />

7<br />

8<br />

9<br />

section discusses the completion of the environmental cap and provides the results of analyses<br />

performed on stability of the environmental cap. The footprint of the environmental can may bc<br />

§liehtlv modified to pr vide containment for nearby CERQLA remediation sites. The saccitic<br />

layout will be nrovided in the remedial desitm document.<br />

10<br />

11 C3.1.1 Incorporate Interim Cap. Upon completion of waste placement and the engineered<br />

12 fill around 221-U for Alternative 4, construction would begin on the engineered barrier. It is<br />

13 assumed that the interim cap and the grading fill that makes up the lower portion of the<br />

14 engineered barrier would be the same material. Therefore, the interim cap would be incorporated<br />

15 into the compacted grading f^Il. No removal cost is assumed for the interim cap due to this<br />

16 approach.<br />

17<br />

18 G3.1.2 Construct Engineered Barrier. The engineered barrier would be designed to prevent<br />

19 unintentional human and biotic intrusion, minimize potential human and biotic exposures, and<br />

20 control potential contaminant migration by preventing water infiltration into the waste<br />

^21 inater3alsFLste (221-U and demolition debris). The barrier thickness would be 5 in (16 ft)<br />

22<br />

23<br />

24<br />

minimum, which meets the requirement for protection against inadvertent intruders.<br />

25 The bartier would be a modified RCRA Subtitle C-compliant barrier design to provide protection<br />

26 against water infiltration and biotic intrusion for 500 years. The barrier would be vegetated to<br />

27 control soil erosion and promote moisture evapotranspiration A moisture measuring system or a<br />

28 detection method to monitor for cpqtamination movement may be reauired r llraeutfen preHe<br />

29 in the barrier to monitor soil moisture and verify<br />

30 that water is not infiltrating through the barrier into the waste. For the purposes of the final FS<br />

31 report, it is assumed that the engineered barrier would be replaced one time at the end of its<br />

32 500-year design life. The result is that 221-U would have containment for at least 1,000 years.<br />

33<br />

34 The barrier consists of a loosely placed silt/pea gravel layer, which Is a storage medium for soil<br />

35 moisture. It supports evapotranspiration and vegetation growth. This layer is underlain by a<br />

36 compacted layerof silt. The compacted silt greatly reduces hydraulic conductivity and therefore<br />

37 retards vertical moisture movement. At the bottom of the compacted silt, sand and gravel layers<br />

38 provide a capillary break in the barrier cross section. The capillary break causes moisture to be<br />

39<br />

40<br />

41<br />

42<br />

retained in the overlying compacted silt layer. The sand and gravel layers are sloped to the<br />

outside edge of the barrier to carry any water that migrates vertically through the silt horizontally<br />

to the outside edge of the barrier. The drain gravels/sand are placed on a 1-m (3.2-ft).thick clay<br />

admixture layer. This layer provides a second barrier of low hydraulic conductivity. Below the<br />

(^N-43<br />

admixture layer is compacted clean G1l of adequate thickness to provide a total barrier depth of<br />

44 5 m ( 16.4 ft) over the waste, as required for an intruder barrier.<br />

45<br />

Final Feasibility Sradyfor the Canyon Disposition hrBlarivc (221-U Facility)<br />

Iune2003 0-21


Appendix G -Detailed Description of Alternative 4: DoFJRI.-2oo1-1i<br />

^ Entombment with Internal and Extertial Waste Disposal Rev. l Draft,Lt<br />

Redline/Strikeout<br />

I The interim barrier material would become incorporated into the bottom layer of the engineered<br />

2 barrier. Therefore, no additional fill material is estimated for construction of the interim barrier.<br />

3 The total volume of material for the engineered barrier for Alternative 4 is estimated as<br />

4 1 135,000 m3 (176,567 ydt).<br />

5<br />

6 While not expected to be a significant concern, during final design of the engineered barrier, the<br />

7 potential for differential settlement at the interface between the fill directly on top of the waste-<br />

8 filled facility (221-U) and the fill adjacent to it should be evaluated fully. It is estimated that<br />

9 filling the canyon with waste could take several years. This extended period of engineered fill<br />

10 placement ( fill level must closely match the waste placement fill inside) around 221-U and the<br />

I 1 fact that the engineered fill would be constructed of locally available coarse granular material<br />

12 should allow for the majority of settlement of the fill prior to construction of the engineered<br />

13 barrier. Therefore, differential settlement at this interface is expected to be minimal.<br />

14<br />

15 G.3.13 Placc Erosion Protection. The top of the engineered barrier would have a 2% slope;<br />

16 the top layer would be vegetated and would contain pea gravel. Therefore, after vegetation is<br />

17 established, concerns for erosion from precipitation and wind would be minimized. To reduce<br />

18 the volume of the engineered fill while providing stability during a seismic event, a 3:H IN side<br />

19 slope was selected for the engineered fill. This slope would require placement of a basalt riprap-<br />

20 type layer for erosion protection. The erosion protection layer would also include gravel and<br />

^ 21 sand filter layers to carry the runoff safely to the outer toe of the environmental cap. The erosion<br />

22 protection slope would not be vegetated. The volume of the erosion protection is estimated as<br />

23 140,700 0 (184,003 yd').<br />

24<br />

25 G.3.1A Stability Analysis of Environmental Cap. A two-dimensional stability analysis<br />

26 (Appendix D) was completed for the environmental cap. The layout of the environmental cap at<br />

27 221-U is a unique application because of the height of the engineered banier, which is nearly<br />

28 24 m ( 80 ft) above the surrounding grade. The controlling factor for the stability analysis was<br />

29 selection of a cap layout that would remain functional after enduring a design seismic event.<br />

30 Results from this analysis were key in determining the physical layout of the components of the<br />

31 cap for Alternative 4.<br />

32<br />

33 The analysis found that the engineered barrier slope must be as flat as possible to minimize the<br />

34 potential for eatthquake-induced cap deformations from reaching the portion of the engineered<br />

35 barrier that functions as a capillary break. Therefore, the engineered barrier is sloped at 2% and<br />

36 does not extend down the sides of the environmental cap. In addition, the barrier must extend<br />

37 out far enough from 221-U that a potential earthquake-induccd crack (estimated to be 5 cm<br />

38 [2 in.] or less) resulting from movement in the 3:I1 to IN side slope of the environmental cap<br />

39 would be outside the waste area requiring infiltration protection from the engineered barrier.<br />

40 With these layout parameters addressed, the environmental cap can provide the required<br />

41 containment during a 500-year life.<br />

42<br />

43 The environmental cap layout is affected most by the need for a minimal slope on the engineered<br />

^44 barrier to remain functional and not by the waste type (such as soil remcdiation or containerized<br />

45 waste) covered or the dual-liner system beneath the external waste unit. During final design of<br />

Final Femsibility Srudyfnr the Cenyoar Diiposiifon lnitiative (221-U Facility)<br />

Jura 1^ 0-22


^<br />

I . ..<br />

Appendix G- Detailed Description of Alternative 4: DoFJltt.-zoo1-11<br />

Entombment with Internal and External Waste Disposal Rev. l Drrflll<br />

RediinclStrikeout<br />

1 the environmental cap, a finite element analysis method should be used to define the final cap<br />

2 layout dimensions and confirm that the engineered barrier components are properly sized for the<br />

3 design seismic event. Additional discussion of the barrier is provided in Section 4.2 of this final<br />

4 FS report.<br />

6 G.3.2 Revegetate <strong>Site</strong><br />

7<br />

8 The excavations from demolition activities would be backi-elled with compacted clean soil and<br />

9 clean concrete rubble. Fill contours would match adjacent contours. Material for backfill would<br />

10 come from both stockpiled material and the borrow source. The borrow source is assumed to be<br />

11 within the <strong>Hanford</strong> <strong>Site</strong>, but has not yet been identified.<br />

12<br />

13 All areas disturbed by demolition activities would be prepared for surface restoration. If<br />

14 required under the industrial land use for the 200 Areas, the majority of restoration would be<br />

15 application of an approved native grass seed mixture. Existing roads damaged by the demolition<br />

16 would be returned to their pre-project condition.<br />

17<br />

18 G3.3 Cleanup Complex<br />

19<br />

20 Before leaving the complex, the demolition contractor would clear the site of all equipment and<br />

(^',21 materials.<br />

22<br />

23 G3A Sustain Post-Closure<br />

24<br />

25 This alternative would require institutional controls and maintenance of a monitoring system.<br />

26 Institutional controls could consist of both physical and legal barriers to prevent access to<br />

27 contaminants. In addition, certain activities would need to be prohibited so that the groundwater<br />

28 and Columbia River water quality are protected. Post-closure care would consist of periodic<br />

29 inspections and maintenance to verify the success of the revegetation effort.<br />

30<br />

31 G.3.4.1 Establish Institutional Controls. Specific institutional controls associated with this<br />

32 alternative would be developed as the remedy is further defined in the remedial design report and<br />

33 implemented through an update to the <strong>Site</strong>wide Institutional Controls Plan forflanford CERCLA<br />

34 Response Actions (DOE-RL 2002). Generally, these activities would include physical and legal<br />

35 methods of controlling land use. Physical methods of controlling access to waste sites are signs,<br />

36 entry control, excavation permits, artificial or natural batriers, and active surveillance. Physical<br />

37 access controls would be designed to preclude unintentional trespassing and minimize wildlife<br />

38 access. Physical restrictions are effective in protecting human health by reducing the potential<br />

39 for contact with contaminated media and avoiding adverse environmental, worker safety, and<br />

40 community safety impacts that arise from the potential release of contaminants. They require<br />

41 ongoing monitoring and maintenance. Public notices and community relation efforts would<br />

42 supplement site surveillance efforts. The DOE, or subsequent land managers, could enforce<br />

(O^N43 land-use restrictions as long as risks were above unrestricted land-use levels. The DOE would<br />

44 continue to use fencing, excavation permits, and the badging program to control access to the<br />

F(nal Feasibility SardyJor tlie Canyon Dispofitian Initiative (?Il •U Facility)<br />

)une 30Oi G-23


i^<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

(Om*^21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

('^'43<br />

44<br />

45<br />

Appendix G - Detailed Description of Alternative 4:<br />

Entombment with Internal and Exte'rnal Waste Disposal<br />

DOFIRI,2001-11<br />

Rev. 1 Draft.j,i<br />

RedlinelStrikeout<br />

area for as long as it maintains control over the land. Signs would be maintained prohibiting<br />

public access.<br />

Legal restrictions would include both administrative and real-property actions intended to reduce<br />

or prevent future human exposure to contaminants remaining on site by restricting the use of the<br />

including groundwater use for drinking water or irrigation. land-usc restrictions and<br />

controls on reat-property development are effective in providing a degree of human health<br />

protection by minimizing the potential for contact with contaminated media. Land-use<br />

restrictions will be put in place, as necessary, until such time as the federal government ceases<br />

ownership of the property. The DOE, or subsequent land managers, would enforce land-use<br />

restrictions as long as risks were above acceptable levels.<br />

After cleanup, site land-use controls would be established through easements and covenants to<br />

prevent development. The DOE, or subsequent land managers, would enforce land-use<br />

restrictions as long as risks were above acceptable levels.<br />

Groundwater-use restrictions would be required so that groundwater is not used as a drinking<br />

water source as long as contaminant concentrations are above federal and state drinking water<br />

standards and WAG 173-340 - VFFC4 B groundwater protection standards. Irrigation would also<br />

need to be restricted on the footprint of the environmental cap. Well drilling, except for the<br />

purposes of monitoring, research, or other uses authorized by the Tri-Parties, would be<br />

prohibited until groundwater cleanup levels comply with these drinking water standards.<br />

G.3A.2 Maintain Monitoring System. A moisture measuring system or a detection method to<br />

monitor for contamination movement may be Mquired to determine if the barrier is orming<br />

(e.g.,<br />

Long-term site-specific monitoring requirements for Alternative 4 would not be determined until<br />

post-ROD activities (e.g., during final design in preparation of the remedial design<br />

report/remedial action work plan). It is expected that long-term monitoring would occur over the<br />

1,000-year performance period and consist of either groundwater monitoring or vadose zone<br />

monitoring, but it is not expected that both monitoring efforts would be required at the<br />

221-U Facility. The specific monitoring system design and its requirements would be<br />

established as part of the operations and maintenance plan for the 200 Area-wide groundwater<br />

operable unit remediation activities associated with the 200-UP-1 Operable Unit.<br />

Post-closure care would comply with the following functions as defined in Washington<br />

Administrative Code 173-303-665(6). The functions were selected as being representative of the<br />

post-closure requirements of other applicable regulations:<br />

Final Feasibility Study jor the Canyon Disposition Initiative (221-U Facility)<br />

ne 1003 G-24


Appendix G- Detailed Description of Alternative 4: DOEIRI.-2001-1l<br />

^ Entombment with Internal and Extertial Waste Disposal Rev. I Drrft B<br />

RedlindStrikeout<br />

2 • Limit access to the environmental cap<br />

3<br />

4 • Maintain the integrity and effectiveness of the final cover (engineered barrier), including<br />

5 making repairs to the barrier, as necessary, to correct the effects of settling, subsidence,<br />

6 erosion, or other events<br />

8 • Maintain and monitor the groundwater monitoring systems<br />

9<br />

10 • Prevent runon and runoff from eroding or otherwise damaging the final cover (engineered<br />

11 barrier)<br />

12<br />

13 • Protect and maintain surveyed benchmarks.<br />

14<br />

15 Post-closure care would consist mainly of periodic inspections to identify erosion or settling.<br />

16 Either of these items could lead to infiltration of the barrier. If settling is identified, the resultant<br />

17 depressions would be filled and reseeded. The post-closure cost estimate includes replacement<br />

18 of the engineered barrier after 500 years.<br />

19<br />

20 Monitoring of the barrier and the vadose zone or groundwater would be performed over the<br />

^21 1,000-year performance period to verify the effectiveness of the waste placement activities and<br />

22 containment provided by the engineered batrier. Periodic sampling of monitoring stations would<br />

23 be performed followed by comprehensive laboratory analyses.<br />

24<br />

25<br />

26 GA REFERENCES<br />

27<br />

28 10 CFR 835, "Occupational Radiation Protection," Code ojFederal Regulations, as amended.<br />

29<br />

30 64 FR 61615, 1999, "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

31 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington; Record of Decision (ROD)," Federal<br />

32 Register, Vol. 64, No. 218, pg. 61615 (November 12).<br />

33<br />

34 BIB, 1998, Environmental Restoration Disposal Facility Waste Acceptance Criteria,<br />

35 BHI-00139, Rev. 3, Bechtel <strong>Hanford</strong>, Inc., Richland, Washington.<br />

36<br />

37 BHI, 2001a, Canyon Disposition Initiative: Preliminary AIARA Evaluation for Final Feasibility<br />

38 Study Alternatives 1, 3, 4, and 6 (CCN 089828 to G. M. MacFarlan, Bechtel <strong>Hanford</strong>,<br />

39 Inc. from J. C. Wiles and It. C. Free, Jr., May 31), Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

40 Washington.<br />

41<br />

42 BHI, 2001b, Supplemental Waste Acceptance Criteria for Bulk Shipments to the Environmental<br />

("*N43 Restoration Disposal Facility, 000oX-DC-W0001, Rev. 2, Bechtel <strong>Hanford</strong>, Inc.,<br />

44 Richland, Washington.<br />

Final Feasibility Smdy jor the Canyon Disposition initiatPve (221-U Facility)<br />

J une IOn^<br />

G-25


^<br />

. , , ,...<br />

Appendix G - Detailed Description or Alternative 4 : DOFJRL-2001-1 I<br />

^ Entombment with Internal and External Waste Disposal Rev. I Dranl.l<br />

Redline/Strikeout<br />

1<br />

2 Casbon, M. A., 1995, Design Analysis. Construction of W-296 Environmental Restoration<br />

3 Disposal Facility, BHI-00355, Rev. 00, Vol. 1, Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

4 Washington.<br />

5<br />

6 DOE,1999, Final flanford Comprehensive Land Use Plan Environmental Impact Statement,<br />

7 DOE/EIS-0222-F, U.S. Department of Energy, Washington, D.C.<br />

8<br />

9 DOE 0 5400.5, Radiation Protection of the Public and the Environment, U.S. Department of<br />

10 ^ Energy, Washington, D.C.<br />

11<br />

12 DOE-RL, 2002, <strong>Site</strong>wide Institutional Controls Plan for CERCLA Response Actions,<br />

13 DOE/RIr2001-41, Rev. 0. Draft, U.S. Department of Energy, Richland Operations<br />

14 Office, Rich)and, Washington.<br />

15<br />

16 DOE-RI.. 2003,EQnesedFeasibilitv Study for the UPjant Closure Area Wa.ste <strong>Site</strong>s. DOElRL-<br />

17 2003-23. Rev.0^Draft A. U.S. Department of Energy. Richland<br />

18 Opcrations Office. Richland. Washineton.<br />

19<br />

20 Resource Conservation and RecoveryAct of 1976, 42 U.S.C. 6901, et seq.<br />

t^21<br />

22 Smyth, W. W., 2001, Structural Calculations Supporting the Final Feasibility Studyfor the<br />

23 Canyon Disposition Initiative. 221-U Facility, HNF-8379, Fluor <strong>Hanford</strong>, Inc.,<br />

24 Richland, Washington.<br />

25<br />

26 WAC 173-303, "Dangerous Waste Regulations," Washington Administrative Code, as amended.<br />

27<br />

28 WAC 173-340,'•Model Toxics Control Act - Clcanup," Washington Administrative Code,<br />

29 as amended.<br />

30<br />

(^N<br />

Ffnal Feasibiliry Strrdy forU+e Canyon Disposition IniNatire (221-V Faelliry)<br />

un 1 003 G-26


n<br />

( '<br />

. , .<br />

Appendix G- Detailed Description of Alternative 4:<br />

^ Entombment with Internal and External Waste Disposal<br />

1 Figure G-1. Alternative 4: Plan <strong>View</strong> of Cnvironmental Cap.<br />

2<br />

^X<br />

E<br />

„^<br />

^.'<br />

WASTE UNER<br />

.<br />

L^<br />

234m_<br />

86m^<br />

rVA<br />

s ..<br />

^^•^' EROSION<br />

PROTECTION<br />

^•<br />

t<br />

7 :1 SLOPE<br />

TW.<br />

K<br />

221-U BLCG.<br />

DOF/RL-2001-11<br />

Rev. 1 Dratt I3<br />

Redline/Strikeout<br />

WASTE FILL<br />

U.S DEPARTMENT OF ENERGY<br />

CANYON DISPOSAL INRIAT{VE<br />

DOE ^ELO omcE. R^cNUNO FINAL FEASIBILITY STUDY<br />

NANIORD ENNRONYENTAL RESTGRATION PROCRAM ALT. 4 - PLAN<br />

I<br />

ALT-4JM1.pWG<br />

Final Feasitriliry Studyjor the Canyon Dispatftion lnitiative (221-V Fatility)<br />

)une 2003 G-27


^•<br />

f<br />

f<br />

2<br />

3<br />

Appendix G- Detailed Description of Alternative 4: DoERl-2001-11<br />

^ Entombment with Internal and External Waste Disposal Rev.1 Draa n<br />

Redline/Strikeout<br />

Fii;ure C-2. Aiternative 4: Cross Section of Environmental Cap.<br />

E E<br />

10<br />

^<br />


'N<br />

1<br />

2<br />

3<br />

APPENDIX G<br />

ATTACHMENT G1-FUNCTIONAL HIERARCHY<br />

4<br />

5<br />

6 G.1 PREPARE EXISTING COMPLEX<br />

7 G.1.1 Control hazards<br />

DOFJRI.-2001-1 t<br />

Rev.O Drafi<br />

H£dl!inc/SlLik4t!it<br />

8 G.1.1.1 Establish hazards protection<br />

9 G.1.1.1.1 Control health and safety hazards<br />

10 G.1.1.1.2 Control environmental hazards<br />

11 G.1.1.2 Manage hazardous materials<br />

12 0.1.1.2.1 Characterize hazardous materials<br />

13 G.1.1.2.2 Decontaminate areas and systems<br />

14 G.1.1.2.3 Prepare hazardous materials for processing and disposition<br />

15 G.1.2 Establish Infrastructure<br />

16 0.1.2.1 Modify existing infrastruture<br />

17 G.1.2.1.1 Water<br />

18 G.1.2.1.2 Sewer<br />

19 G.1.2.1.3 Electrical<br />

20 G.1.2.1.4 1NAC<br />

21 G.1.2.1.5 Lighting<br />

22 G.1.2.1.6 Recenify bridge crane<br />

23 G.1.2.1.7 Install new roof system<br />

24 G.1.2.2 Establish support facilities<br />

25 G.1.2.2.1 Modifications to the existing building<br />

26 G.1.2.2.2 Install mobile office units<br />

27 G.1.2.3 Establish staging areas<br />

28 G.1.23.1 Establish personnel staging areas (change rooms, operations,<br />

29 lunchroom, first aid, emergency, offices...)<br />

30 G.1.2.3.2 Establish equipment staging areas (maintenance, repair,<br />

31 decontamination, packaging, waste receiving, haul vehicle<br />

32 frisking, parking....)<br />

33 G.1.3 Modify Facility<br />

34 G.1.3.1 Prepare facility for use<br />

35 G.13.1.1 Inspect 271-U for its role during preparing the complex<br />

36 0.13.1.2 Identify 221-U building modifications, if any, required for its<br />

37 support during first phase of Alternative 4<br />

38 G.13.1.3 Add new air handler (roof mounted) with replaceable HEPA<br />

39 filters on 221-U to replace the ventilation tunnel<br />

("N 40 G.1.3.1.4 Grout cell drain header and ventilation tunnel<br />

Final Feasibility Studyjor the Canyon Disposition initiative (221-U Facility)<br />

June zOn3 G-29


Appendix G - Detailed Description of Alternative 4: DOEIRI.-20o1-1 t<br />

Entombment with Internal and External Waste Disposal Rev. A nrrfi<br />

R edtin St 'kcnW<br />

AITACHNII~NT Cl - FUNCTIONAL HIERARCHY<br />

I G.13.2 Disposal of Contaminated Equipment in 221-U<br />

2 0.1.3.2.1 Size and dismantle equipment from canyon floor<br />

3 G.1.3.2.2 Place canyon eqmt into cells<br />

4 G.1.3.2.3 Fog cell/cqmt with fixative<br />

5 G.1.3.2.4 Grout cells and replace cover blocks<br />

6 G.1.3.2.5 Pressure grout cells once cover blocks in place<br />

7 G.1.3.2.6 Remove pipe from Operating Gallery to allow container<br />

g placement.<br />

9 ' G.1.3.2.7 Remove the bails from the cell cover blocks<br />

10 G.1.33 D&D Railroad Tunnel<br />

11 0.133.1 Remove soil cover from rail tunnel<br />

12 G.1.3.3.2 Fix contamination on tunnel interior<br />

13 G.13.3.3 Demolish rail tunnel. Clear demolition debris to allow truck<br />

14 access to Ce113. Place containcrized and other wastes into<br />

15 Ce113 (rail tunnel)<br />

16 G.133.4 Construct concrete wall to close rail tunnel opening in canyon<br />

17 0.1.3.3.5 Grout Cel13 solid with covers in place<br />

(^'18 G.1.3.3.6 Place demolition debris into tunnel section (inner half)<br />

19 G.1.3.3.7 Fill voids if found in demolition debris w/ flowable grout<br />

20 G.1.3.4 Not Pipe Trench<br />

21 G.1.3.4.1 Remove Cover blocks<br />

22 G.1.3.4.2 Fog trcncblpiping with fixative<br />

23 G.13.4.3 Grout pipe trench full with pipes in place and replace cover<br />

24 blocks<br />

25 G.13.4.4 Pressure grout trench once cover blocks in place<br />

26 0.1.3.4.5 Remove the bails from the hot pipe trench cover blocks<br />

27 0.1.3.5 Remove Surface Contamination<br />

28 0.1.3.5.1 Assume forAlternative 4 no surface contamination removal is<br />

29 needed.<br />

30 G.1.3.6 F'tx contamination on 221-U interior surfaces<br />

31 G.1.3.6.1 Building interior (canyon walls, floor & roof)<br />

32 G.13.6.2 Inspect and verify<br />

33 C.1.4 Modify external area<br />

34 G.1.4.1 Disposition external aboveground legacy structures and systems within<br />

35 the environmental cap footprint<br />

36 G.1.4.1.1 Disposition 276-U Solvent Recovery Facility<br />

37 G.1.4.1.2 Disposition 271-U office building<br />

38 G.1.4.1.3 Disposition Front and Rear Stairs for 221-U<br />

n39 G.1.4.1.4 211-U Tank Farm and 211-UA Tank Farm<br />

40 G.1.4.1.5 Disposition 241-WR Vault Thorium Storage<br />

41 G.1.4.1.6 Disposition 2714-U Warehouse<br />

Final Feasibility Study for the Canyon Disposition Inilintive (221-U Facility)<br />

June 2(N13 0-30


Appendix G - Detailed Description of Alternative 4: DoEIRI.-2001-11<br />

I Entombment with Internal and External Waste Disposal Rev.AL ,aft n<br />

n $ed1iuLSS[.ibcstul<br />

ATTACHMENT Gl - FUNCTIONAL HIERARCHY<br />

1 G.1.4.1.7 Disposition 275-UR Chemical Storage Warehouse<br />

2 G.1.4.1.8 Disposition 200-W-44 Sand Filter<br />

3 G.1.4.1.9 Disposition 291-U Process Unit Plant<br />

4 G.I.4.1.10 Disposition 291-U Stack<br />

5 G.1.4.1.11 Disposition 222-U Office Lab<br />

6 G.1.4.1.12 Disposition 224-U Concentration Facility, U03 Plant<br />

7 G.1.4.1.13 Disposition 224-UA Calcination Facility<br />

8 G.1.4.1.14 Disposition 272-U Maintenance Shop<br />

9 G.1.4.1.15 Disposition 292-U Stack Monitoring Station<br />

10 G.1 A.1.16 Disposition 2715-UA Maintenance Shop<br />

11 G.1.4.2 Disposition all buried piping which are located beneath the proposed<br />

12 environmental cap<br />

13 G.1.4.2.1 Remove air tunnel outside 221-U<br />

14 G.1.4.2.2 Remove misc yard piping and encasements<br />

15 G.1.4.3 Confirm remediation of waste sites within environmental cap footprint<br />

16 G.1.4.3.1 216-U-4 Reverse Well<br />

17 G.1.4.3.2 216-U- 4A French Drain<br />

n 18 G.1.4.3.3 216-U-413 French Drain<br />

19 G.1.43.4 216-U-STrench<br />

20 G.1.4.3.5 216-U-6 Trench<br />

21 G.1.43.6 216-U-7 French Drain<br />

22 G.1..4.3.7 224-U-HWSA<br />

23 G.1.43.8 241-UX-154 Diversion Box<br />

24 G.1.43.9 241-UX-302A Catch Tank<br />

25 G.1.4.3.10 2607-W-7 Septic Tank and Drain Field<br />

26 G.1.4.3.11 UPR 200-W33<br />

27 G.1.4.3.12 UPR 200-W-39<br />

28 G.1.43.13 UPR 200-W-46<br />

29 G.1.43.14 UPR 200-W-55<br />

30 G.1A3.15 UPR 200-W-60<br />

31 G.1.4.3.16 UPR 200-W-78<br />

32 G.1.4.3.17 UPR 200-W-101<br />

33 0.1.4.3.18 UPR200-W-118<br />

34 G.1.43.19 UPR 200-W-138<br />

35 0.1.43.20 UPR 200-W-162<br />

36 G.1.4.4 Confirm that wells located within environmental cap have been<br />

37 decommissioned<br />

38 G.1.4.4.1 299-W 19-8<br />

39 0.1.4.4.2 299-W19-55<br />

,---,40 G. i.4.4.3 299-W19-98<br />

Final Feasibility Study jor the Canyon Dirposirion Initlafive (221-U Facility)<br />

G-31


Appendix G- Detailed Description of Alternative 4: DOEI[ur2001-11<br />

Entombment with Internal and External Waste Disposal Rev. e l DrafW<br />

^ R^l^t^t^^ctpt<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

^'16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

("'_^36<br />

37<br />

ATTACIiMENT GI -FUNCTIONAL HIERARCHY<br />

G.1.43 Earthwork to prepare working area adjacent to 221-U<br />

G.1.4.5.1 Prepare area along northwest side<br />

G.1.4.5.2 Prepare area along southeast side<br />

G.1.5 Manage Hazardous Wastes<br />

G.1.5.1 Identify waste generated<br />

0.1.5.2 Prepare inventory of waste shipments to ERDF and elsewhere<br />

G.2 OPERATE EXISTING COMPLEX<br />

G.2.1 Emplace Waste In 221-U Galleries<br />

G.2.1.1 Fill Electrical Gallery with containerized waste<br />

G.2.1.2 Grout Electrical Gallery through Pipe Gallery floor<br />

G.2.13 Fill Pipe Gallery with containcrized waste<br />

0.2.1.4 Grout Pipe Gallery through Operating Gallery floor<br />

G.2.1.5 Fill Operating Gallery with containerized waste<br />

0.2.1.6 Grout Operating Gallery<br />

G.2.2 Emplace Waste In 221-U<br />

G.2.2.1 Modify Canyon End Walls<br />

G.2.2.1.1 Reinforce end walls with installation of steel beam grid<br />

G.2.2.1.2 Install moveable rollup door for access on southwest end wall<br />

G.2.2.2 Fill Canyon Operating Deck and Crane Way With Waste<br />

G.2.2.2.1 Place cargo containerized waste using forklift<br />

G.2.2.2.2 Grout inside and on exterior of containers<br />

G.2.2.2.3 After layer of containers placed and grouted, pour topping<br />

slab of grout (shielding) and concrete slab (working surface)<br />

G.2.2.2.4 Begin placement of next layer of cargo containers (place 3<br />

layers total). Move rollup door in end wall up with each<br />

layer.<br />

G.2.2.2.5 Place waste containers in craneway<br />

G.2.2.2.6 Place waste in burial boxes for fourth and final layer<br />

0.2.2.2.7 Grout burial boxes inside and out similar to cargo boxes<br />

G.2.2.2.8 Drill access holes through roof for grouting last lift beneath<br />

roof slab. Drill additional holes for pressure grouting under<br />

the roof slab.<br />

C.23 Install Engineered Fill<br />

0.2.3.1 Compacted granular fill against 221-U extcrior walls to closely follow<br />

elevation of waste placetnentinside canyon.<br />

Finaf FeasibilirySrady jor the Canyon DispoaUion lniriative (221•11 Faeifiry)<br />

mc 200 3 G-32


t^<br />

^<br />

Appendix G - Detailed Description of Alternative 4: noFJRL-2ool-1i.<br />

Entombment with Internal and External Waste Disposal Rev. p Dra<br />

^diine/Strikcout<br />

ATTACHMENT Gl - FUNCTIONAL HIERARCHY<br />

1 G.23.2 Complete engineered fiil to dimensions ready for placement of<br />

2 engineered barrier and erosion protection.<br />

3 G.2.4 Place External Waste at 221-U<br />

4 G.2.4.1 Install double liner/leachate collection system<br />

5 G.2.4.2 Prepare infiltration barrier for exterior wall surface of 221-U which is<br />

6 above double liner<br />

7 0.2.4.3 Place external waste (soil remediation type waste) and compact in lifts<br />

8 G.2.4.4 Place interim cap over waste<br />

9<br />

10<br />

1 l G3 CLOSE THE COMPLEX<br />

12 G3.1 Construct Environmental Cap<br />

13 0.3.1.1 Incorporate interim cap material into engineered barrier<br />

14 G.3.1.2 Construct engineered barrier<br />

15 G.3.13 Place erosion protection layer on 3:1 fill slopes<br />

16 G.3.1.4 Stability Analysis of Environmental Cap<br />

17 G3.2 Revegetate site<br />

18 09.2.1 Prepare all disturbed areas and engineered barrier for seeding<br />

19 G.3.2.2 Apply approved seed mix and soil fixative<br />

20 G33 Pick up and clean the complex<br />

21 G.3.3.1 Remove excess equipment and materials<br />

22 G.3.3.2 Conduct final walkdown<br />

23 G3.4 Sustain Post Closure<br />

24 G.3.4.1 Establish institutional controls<br />

25 0.3.4.1.1 Establish access restrictions<br />

26 G.3.4.1.2 Establish deed restrictions<br />

27 G.3.4.1.3 Establish restrictions on use of the complex<br />

28 0.3.4.2 Maintain monitoring system<br />

29 0.3.4.2.1 Monitorgroundwatcr<br />

30 G.3.4.2.2 Monitor neutron probes below engineered barrier<br />

31 G.3.4.2.3 Periodically inspect barrier for erosion & settlement<br />

32<br />

Final Ftasibility StudyJor the Canyon Disposiliai iniriatlve (221-U Facility)<br />

^ itme 2003 G-33


^•<br />

^<br />

Appendix G - Detailed Description of Alternative 4:<br />

Entombment with Internal and External Waste Disposal<br />

Final FeasibiliryStadyfar the Canyon DispotJtion !n(tiattor (221 •U Facility)<br />

J une I<br />

DOFIRL-2001-11<br />

Rev. A I Dr(^<br />

Rxs!lin.cLS 'tnkeosn<br />

G-34


^<br />

^<br />

1<br />

APPENDIX H<br />

2<br />

3 DETAILED DESCRIPTION OF ALTERNATIVE 6:<br />

4 CLOSE IN PLACE - COLLAPSED STRUCTURE<br />

Final £easibiliry Srady jor the Canyon pisyosftion lnitiatnk (221-U FaciGry)<br />

June 100<br />

DOE/RL-2001-11<br />

Rev. 9LDzJi 13<br />

^,'^p^EriS c<br />

•o u<br />

H-i


^<br />

^<br />

t"'^N<br />

1<br />

2<br />

DOElRL-2001-I1<br />

Rev. 9Lpraft 3<br />

Redline/Strikcout<br />

Final Feasibility Smdyjor t/u Canyon Disposition lnftiative (221-U Facility)<br />

J une 1001 H-il


^<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

(1--,21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

n<br />

DOFIRL-2001-11<br />

Rev.61 Dr,U<br />

Re IinclStril.cout<br />

1 TABLE OF CONTENTS<br />

2<br />

3<br />

4 H DETAILED DESCRfPTION OF ALTERNATIVE 6: CLOSE IN PLACE-<br />

5 COLLAPSED STRUCTURE ....................................................................................... H-1<br />

i1.1<br />

H.2<br />

H.3<br />

H.4<br />

FIGURES<br />

H-1. Alternative 6: Cross Section of Environmental Cap ............................................. ...... H-25<br />

H-2. Alternative 6: Plan <strong>View</strong> of Environmental Cap ..........................................................H-26<br />

ATTACHMENT<br />

PREPARE EXISTING COMPLEX ....................................................................H-4<br />

H.1.1 Control Hazards....... ...............................................................................H-4<br />

H.1.2 Establish Infnastructtue ...................................................................._......H-7<br />

H.1.3 Modify Facility........._ ....................................................................._......H-8<br />

H.1.4 Modify External Area .......................................... .................................. H-13<br />

H.1.5 Manage Hazardous Materials ................................................................H-15<br />

OPERATE THE COMPLEX ............................................................................H-15<br />

H.2.1 Emplace Waste in 221-U Galleries .......................................................H-15<br />

H.2.2 Demolition of 221-U Building ......... _ ..................................................H-17<br />

CLOSE THE COMPLEX . .................... ....... .................................................... H-18<br />

H.3.1 Consttuct Environmental Cap ............................................... ................ H-19<br />

H.3.2 Revegetate <strong>Site</strong> ................. _................................................... ................ H-20<br />

H.33 Cleanup Complex ............. _............................... ................... _.............. H-20<br />

H.3.4 Sustain Post-Closure ........ ................................. _............................ .....H-21<br />

RF.FERENCES ............................................................... .................................. H-23<br />

HI FUNCTIONAL HIERARCHY ..................................................................................... H-27<br />

Finaf Feasibi[iry Study for the Canyon Disposition Atitiative (221-U Facility)<br />

u • 2tbl<br />

H-iii


t^N<br />

(M"N<br />

Final Feasibifity Stady jar the Canyon Disposition Initiative (221-U Facility)<br />

DOFJRL-2001-1 I<br />

Rev. A-LDrrfc B<br />

cdlinc/Strikoout<br />

June 1009 H-[V


t^<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

(72 1<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

('\43<br />

44<br />

APPENDIX H<br />

DETAILED DESCRIPTION OF ALTERNATIVE 6:<br />

CLOSE IN PLACE - COLLAPSED STRUCTURE<br />

DOFJRL-2001-11<br />

Rev. 19 nraU<br />

Redline/Sarikcout<br />

This appendix presents a description of details for the Alternative 6 dispositioning of the<br />

221-U Facility. This alternative involves the disassembly and demolition of the 221-U Facility<br />

to approximately its canyor„deck elevation. Building demolition debris would be<br />

placed adjacent to and within the 221-U footprint. Available space within the ^taining<br />

SIFUNM aan y2n process ce ll s would be used for disposal of<br />

and process cells . After waste-equipment placement, remaining voids in tanks. around the<br />

ggainment. and in the remaining 221 -U structure would be filled with grout. The intent of the<br />

grouting is to minimize the potential for 221-U slab or wall movement. The grout also would<br />

provide uniform support for waste and/or soil placed above the cells and gallery slabs. The<br />

building and demolition debris would be protected from water infiltration by an engineered<br />

barrier. The engineered barrier would be placed on top of engineered fill that would cover the<br />

building and debris. The side slopes of the engineered fill would be constructed with an erosion<br />

protection layer. Together, these three elements make up the environmental cap. Structures<br />

attached to 221-U and adjacent structures located within the footprint of the environmental cap<br />

would be demolished as part of this alternative. Waste sites located within the cap footprint<br />

would be remediated by others prior to the stan of Alternative 6 activities.<br />

Alternative 6 would be implemented in coordination with cleanup of the U-Planr ClasureArea.<br />

The U Plant Closure Area remediation approach is described in a focused feasibility xtudy<br />

fDOE-RL 2003) and includes-thc remediation of waste sites: removal actions for associated<br />

The following key assumptions have been made in the development of this alternative:<br />

1. This alternative does not include remediation of waste sites within the perimeter of the<br />

environmental cap. It is assumed that these sites would be addressed by other projects in<br />

time to implemcnt Alternative 6. Rcmediation of waste sites beyond the Alternative 6<br />

environmental cap footprint are outside the Alternative 6 scope and would be addressed by<br />

future projects using the remedial action alternative selected for the appropriate 200 Area<br />

operable unit. For cost-estimating putposes, it is assumed that there are no contamination<br />

plumes above Washington ,9dmiqistrative Cade fWACI 173-34<br />

{-kFFC.A) industriallintits associated with the Alternative 6 activities. During Alternative 6<br />

activities (such as buried pipe and exterior air tunnel removal), i f soil contamination above<br />

NMA WAC 173-340 industrial limits is identified, then the Tti-Parties would need to<br />

evaluate the situation and decide whether to remove the contamination. Contaminated<br />

Final Fearibility Study jor the Canyon OrJposirlon lniriaNve (221-U Facility)<br />

1 00.1 H-1


1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

^21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

r"`%43<br />

44<br />

Appendix Ii - Detailed Description of Alternative 6: DoEIR1.-2o01-11<br />

Close in Place - Collapsed Structure Rev. jA ra<br />

RedlinclStrikegut<br />

equipment and piping from demolition activities would be disposed at the Environmental<br />

Restoration Disposal Facility (ERDF).<br />

2. For removal and hauling to ERDF, remediation waste would be in accordance with ERDF<br />

waste acceptance criteria (BF1I 1997, 2001b), and comnliance with size and weight<br />

reouirements would be coordinated with ERDF operations staff during final design if this<br />

alternative is selected. Unless otherwise noted in this appendix, wastes from legacy structure<br />

removal and removal of the operating gallery equipment and piping would be disposed at<br />

ERDF.<br />

3. No surface contamination removal is necessary for Alternative 6. All concrete surfaces<br />

would receive applications of fixative.<br />

4. Attached facilities to be decontaminated and decommissioned in support of implementation<br />

of Alternative 6 are the 221-U Facility (partial demolition including the railroad tunnel),<br />

271-U Office Building, and 276-U Solvent Recovery Facility. In addition, aboveground<br />

facilities that are within the footprint of the Alternative 6 environmental cap would be<br />

removed as part of the Alternative 6 activities. These facilities are the 211-U and 211-UA<br />

Tank Farms, 241-WR Vault Thorium Storage. 2714-U Warehouse, 275-UR Chcmical<br />

Storage Warehouse, 200-W-44 Sand Filter, 291-U Process Unit Plant, 291-U-1 Stack,<br />

292-U Stack Monitoring Station, 296-U-10 Stack, 222-U Office Lab, 224-U Concentration<br />

Facility, and 224-UA Calcination Facility. The remediation or these facilitiec Is to be<br />

nerfotmed by others and, therefore, such remediation work Is not accounted for In the<br />

Alternative 6 cost estimate. Ilowever, disonsition and removal of the same racllities<br />

5. Waste sites that are within the footprint of the Alternative 6 environmental cap and must be<br />

remediated by other projects in time to support Alternative 6 include the 216-U-4 Reverse<br />

Well; 216-U-4A French Drain; 216-U-7 French Drain; 216-U-15 Trench; 224-U-HWSA;<br />

224-U CNT; 241-UX-154 Diversion Box; 241-UX-302A Catch Tank; 2607-W-7 Septic Tank<br />

and Drain Field; unplanned releases (UPRs) UPR 200-W-39, UPR 200-W-55,<br />

UPR 200-W-60, UPR 200-W-78, UPR 200-W-101, UPR 200-W-1 17, UPR 200-W-118,<br />

UPR 200-W-125, UPR 200-W-138, and UPR 200-W-162; and portions of process lines<br />

associated with 200-W-42, 200-W-84, and UPR-600-20. Three wells are located within the<br />

footprint of the environmental cap: wells 299-W 19-8, 299-W 19-55, and 299-W19-98. It is<br />

assumed that these wells would be decommissioned prior to the start of Alternative 6. This<br />

work acppejs not included in the cost estimate.<br />

6. Removal, decontamination, and demolition operations for contaminated equipment being<br />

stered-insidc of 221-U would be performed using conventional, proven technologies.<br />

Final Feasibitiry Srudyjor the Canyon Disposition lniriative (221-U Facility)<br />

J un e 2003 H-2


^<br />

..'. /<br />

Appendix H- Detailed Description of Alternative 6: DOE(R1.-2001-11<br />

Close in Place - Collapsed Structure 1tev.1A rA(t<br />

$edline/Strikcou{<br />

7. Following minor mechanical modification and recertification, the existing main crane in the<br />

221-U Facility would be functional and ready for use in Alternative 6 activities. Crane use<br />

would be limited to moving of equipment from the process cells to the canyon fieer4 c c<br />

where the equipment would be size reduced as necessary and placed back into the cells. The<br />

main crane would also be used to move the equipment from the canyon deck during size and<br />

volume reduction and placement into the process cells. The crane would be used for cover<br />

block movement, as well.<br />

3^<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9 8. All underground piping systems located beneath the environmental cap footprint for<br />

10 Alternative 6 would be ¢routed in place or removed based on the outcome of risk as<br />

11 work. -This-J(:removed. the waste would be disposed at ERDF.<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

9. The 221-U Canyon Aeerdc k elevation is estimated at 221.5 m (726.5 ft).<br />

20 11. The 221-U Facility is located within the exclusive land•use boundary identified in the Final<br />

^21 <strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement (DOE 1999) and<br />

22 the associated "<strong>Hanford</strong> Comprehensive land-Use Plan Environmental Impact Statement<br />

23 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington: Record of Decision (ROD)" (64 Federal<br />

24 Register 61615). This implies that the U.S. Department of Energy (DOE) would remain in<br />

25 control of the 200 Areas and industrial-exclusive land use would be limited to waste<br />

26<br />

27<br />

management activities.<br />

28 12. Decontamination limits for loose surface and fixed contamination would be based on<br />

29 preliminary remediation goals.<br />

30<br />

31<br />

nteFy fer<br />

32 dispesel et921U.<br />

33 44:1LOnly Aemedietien-lcgacv eauinment from 221-U<br />

34 Rrocess cells and tmeratiagAocxt:anyon deck would be disposed in the facility. No new<br />

35 waste from outside 221 -ILwould be placed in the process cells or galleries or around the<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

exterior of the buildinp-<br />

44<br />

45<br />

46:J4. Because of the uncertainties associated with the volume of contaminated equipment<br />

currently located on the canyon fleerie and inside of the process cells of 221-U and with<br />

10. The canyon interior (including the process cells, hot pipe trench, and associated ventilation<br />

tunnel) and the rail tunnel interior are considered contaminated. The galleries are considered<br />

to be uncontaminated except for some areas of the southeast wall that would require fixative<br />

application.<br />

Final Feasibility Studyjorthe Canyon Disposition Initiative (221-U Facility)<br />

)uno 2003 11-3


(00^1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

fOb^121<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

^43<br />

44<br />

Appendix H- Detailed Description of Alternative 6: DoEIRI.-2oo1-11<br />

I Close in Place - Collapsed Structure Rev. 10.rafso<br />

Red litt S t 'kenu!<br />

the degree of equipment volume reduction that is achievable, it is assumed that only this<br />

contaminated equipment would be disposed in the 221-U cells. It is further assumed that<br />

there may be equipment placement in cel13. which connect.c to the rail tunnel.<br />

(-1-^j.L`The existing 0.6-m (24-in.)-diamcter cell drain header located beneath 221-U would be<br />

grouted to immobilize contamination in this pipe.<br />

^48:J^LA new ventilation system with replaceable high-efficiency particulate air (HEPA) filter<br />

banks would be installed on the northeast end of the 221-U roof. It would replace the<br />

existing ventilation tunnel and stack ventilation system.<br />

49:I7Intemal void spaces essceiat . inside of 221-U would be filled with<br />

grout and pressure grouted. Where large voids are grouted (such as oFeund the vaige<br />

eentainers in the allgeries and inside the cells), a low-cement-content grout would be used.<br />

This grout has a limited potential for heat buildup due to a low heat of hydration yet would<br />

provide sufficient compressive strength for the intended service.<br />

^20:J$.While sources for some materials required for construction of an environmental cap have<br />

not yet been identified, it is assumed that sufficient quantities of materials necessary for the<br />

clean fill and construction of the environmental cap are available locally.<br />

24-.12.A modified Resource Conservation and Recovery Act of 1976 (RCRA) Subtitle C<br />

engineered barrier would be placed over the 221-U Building and wherever demolished<br />

building sections are placed outside of the footprint of 221-U. No liner would be placed<br />

under the building wastes placed to the northwest of 221-U. The building sections (roof and<br />

canyon wall sections) are not considered RCRA-type wastes and would be located under the<br />

engineered barrier.<br />

H.1 PREPARE EXISTING COMPLEX<br />

This function provides for.the necessary programs, administrative and physical controls,<br />

safeguards, and infrastructure to prepare the complex for subsequent operating and closing the<br />

complex functions. The purpose of these activities is to establish a complex-wide configuration<br />

designed to support wastepreeessing;decontamination, demolition, and closure.<br />

11.1.1 Control Hazards<br />

Preparing for Alternative 6 would include controlling hazards at the site. This control would<br />

begin with preparation of a decommissioning plan. The plan would include, but not be limited<br />

to, such things as readiness evaluations, hazard classifications, waste designation, a waste<br />

Final Feasibility Srudyfor the Canyon Disposition Initiative (221•I! Facility)<br />

]u x 2tlnl H-4


...<br />

Appendix H- Detailed Description of Alternative 6: DoEI[tL-2001-11<br />

Close in Place - Collapsed Structure Rev. jaJJ3fB<br />

^ tLedlinc/Strikeout<br />

1 profile, a health and safety plan, and site-specific waste management instnictions. This planning<br />

2 would be followed by hazardous material and radioactivity surveys.<br />

3<br />

4 11.1.1.1 Establish Hazards Protection. The potential personnel and environmental hazards<br />

5 associated with this alternative are a combination of high hazards normally encountered during<br />

6 routine operations and those hazards involving the nonroutine activities of large-scale demolition<br />

7 operations. Specifically, they are industrial and radiological in nature. Hazard mitigation would<br />

8 involve the implementation of engineering and administrative controls that address both<br />

9 personnel and environmental protection.<br />

10<br />

i l H.1.1.1.1 Control Health and Safety Hazards. Personnel would encounter industrial hazards<br />

12 during site preparation, facility operation, and site closure. These hazards would be similar to<br />

13 those that are encountered on any large-scale construction and demolition project. including<br />

14 unique hazards associated with demolition opcrations that include crane operation, concreta<br />

15 sawing, and excavator operation. Typical hazards would include such things as moving<br />

16 machinery, falling, tripping, cutting, sound exposure, and dust inhalation. The risk of injury due<br />

17 to these hazards is addressed in national Occupational Safety and Health Administration (OSHA)<br />

18 and Washington Industrial Safety and Health Administration safety regulations, as well as the<br />

19 <strong>Hanford</strong> <strong>Site</strong>-specific procedures that implement the codes. Compliance with the applicable<br />

20 safety codes, regulations, and procedures would mitigate the risk posed by industrial hazards.<br />

^. 21<br />

22 Physical and administrative controls would be implemented to control industrial hazards.<br />

23 Personnel access control to the complex would be established by installing a perimeter exclusion<br />

24 fence. Access to the local work site would be controlled and maintained with barriers and signs<br />

25 warning personnel of the specific work site hazards. Heavy equipment would use audible<br />

26 warning signals when backing up. Personnel would wear hard hats, safety glasses, and safety<br />

27 shoes as a minimum and any additional safety equipment as required by job-specific<br />

28 requirements. Administrative controls would include the implementation of programmatic plans,<br />

29 procedures, job safety analyses, and applicable work permits to operate hazardous equipment and<br />

30 enter hazardous areas.<br />

31<br />

32 High radiation areas and very high radiation areas would be encountered and would primarily be<br />

33 a concern during equipment removal. For example, approximately 25% of the cells have<br />

34 equipment and materials that have high radiation levels that exceed 1,000 mrem/hr. The<br />

35 maximum gamma dose rate in cell 30 was 190.000 mrom/hr (BHI 2001a). Also, the most<br />

36 significant radiological hazard anticipated during operational activities would be the generation<br />

37 of airborne contamination. Mitigation of airborne contamination would be accomplished with<br />

38 local exhaust ventilation of the decontamination equipment, personal protective equipment, the<br />

39 existing facility exhaust system, and administrative controls and physical controls.<br />

40 Decontamination or fixing of loose or smearable contamination would be performed prior to any<br />

41 removal/demolition activities. Radiological limits for worker protection are provided in 10 Code<br />

42 of Federal Regulations (CFR) 835.<br />

r143<br />

44 Nonroutine activities would require special procedures and equipment so that the risk of<br />

45 exposure is properly mitigated. Safety criteria would be determined on a case-by-case basis;<br />

Final Feasibility Study jor the Canyon DiWsition lnitiative ( 221•U Facility)<br />

1 J un e ^ 3 lI-5


,.r.. .<br />

Appendix H - Detailed Description of Alternative 6: DoUiu,-2oo1-11<br />

Close in Place - Collapsed Structtire Rev. je Dran n<br />

ReJlinc/, tr k out<br />

I however, criteria would require that exposures be as low as reasonably achievable (ALARA).<br />

2 Administrative controls would include radiation work permits, exposure limits, and escort<br />

3 requirements. Physical controls would include batriers, postings, and personnel surveys. In<br />

4 accordance with site procedures, administrative and physical controls applicable to this project<br />

5 would be defined in job-specific work plans and procedures. Compliance with the job-specific<br />

6 work practices and procedures would ensure that personnel exposures do not exceed allowable<br />

7 limits.<br />

8<br />

9 Installing a perimeter fence and implementing a site-entry procedure would control access to the<br />

10 work site. The procedure would require either training or escorts for site visitors. Additionally,<br />

11 operating methods that depend primarily on equipment would be used, and the number of<br />

12 operating personnel would be minimized to the extent practicable.<br />

13<br />

14 11.1.1.1.2 Control Environmental Hazards. The potential dispetsion/migration of dangerous<br />

15 and/or radioactive waste would be an inherent risk of Alternative 6. Wind is the principal cause<br />

16 of dispersion, and water is the main transport mechanism for migration. Dangerous/radioactive<br />

17 contaminants could also migrate through the inadvertent contamination of vehicles and personnel<br />

18 leaving the project site. Radiological limits for exposure to the public are provided by<br />

19 DOE Order 5400.5, Radiation Protection ofthe Public and the Environment.<br />

20<br />

r 21 Implementing a combination of procedural and physical controls would mitigate wind dispersion<br />

22 of contaminants. Procedural controls would typically consist of wind-speed restrictions on work<br />

23 activities. Also, demolition techniques (such as diamond wire sawing) would be selected due in<br />

24 part to their ability to minimize contamination dispersion. Physical controls would include spray<br />

25 fixatives ( i.e., water sprays and chemical coagulants), minimizing the size of the work area,<br />

26 pressurized application of concrete slurries through a hose and nozzle (guniting), clean fill,<br />

27 and/or containerization. Radiation air monitoring would be performed on the work site perimeter<br />

28 to confirm the effectiveness of airborne contamination control.<br />

29<br />

30 The potential for water migration would also be mitigated by implementing a combination of<br />

31 procedural and physical controls. Procedural controls would consist of work restrictions during<br />

32 precipitation events if the potential for contaminant migration exists. Physical controls would<br />

33 include a combination of temporary shelters and/or sealing products. ShelieFswouldbetased!<br />

34 sAield-wASte^rem-pceFiPitatien-Dcmolition activities would be scheduled to occur after the<br />

35 equipment removal is complete and the fixative sealer has been applied to surfaces with<br />

36 smearable or loose contamination. o<br />

37 eentemine inntenF.<br />

38<br />

39 Personnel and equipment leaving the site present a risk of contaminant migration. This risk<br />

40 would be mitigated by procedural and physical measures. Work procedures would require<br />

41 equipment used an the site and exposed to dangerous/radioactive wastes to be decontaminated<br />

42 before the equipment is released. Personnel working the site would wear proper protective<br />

43 clothing. Protective clothing exposed to dangerous/radioactive wastes would be controlled in<br />

44 accordance with <strong>Hanford</strong> <strong>Site</strong> procedures. Personnel leaving radiologically contaminated areas<br />

45 would require an exit survey before leaving.<br />

Final Feasibility Study for the Canyon Diapositian lnitiative (221-U Faciliy)<br />

J unc' 003 H-6


(..,<br />

Appendix H- Detailed Description of Alternative 6: DoEItu.2ool-1 i<br />

Close In Place - Collapsed Structure itev.l0 Drari<br />

tj_edlinelStrikecxn<br />

2 Hazardous materials are expected to present minimal hazard to pcrsonnel or the environment.<br />

3 ^aterials weuld be sampkd aested^nddc^iowted as tYquired by epplieaHie or<br />

4 and upplieable waste aeEepte riee efi:e:;a:<br />

5<br />

6 H.1.2 Establish Infrastructure<br />

7<br />

8 Implementation of Alternative 6 remediation activities would rely heavily upon the existing<br />

9 221-U Facility complex infrastructure. Some modification of the existing building and utilities<br />

10 would be necessary to support this alternative. These and other mobilization such as preparation<br />

11 of staging areas would be necessary to prepare the complex to support Alternative 6 activities.<br />

12<br />

13 H.1.2.1 Modify Existing Infrastructure. The existing utilities where possible would be used<br />

J4 to support Alternative 6 activities. The basic approach to establishing the infrastructure for this<br />

15 alternative would be to use the existing road network within the complex and relocate water and<br />

16 electrical service terminals outside the footprint of the Alternative 6 environmental cap. The<br />

17 existing road network surrounding the 221-U Facility would adequately accommodate heavy<br />

18 equipment during demolition operations, as well as waste-hauling traffic to ERDF. Additional<br />

19 spurs off paved roadways for heavy equipment access would be<br />

20 constructed, as required.<br />

(^)21<br />

22 Immediately before demolition of 271-U, water mains and sewer pipelines located within the<br />

23 environmental cap footprint would be seaied at the outer edge of the environmental cap.<br />

24 Temporary water lines would be installed, as required, for sanitary requirements, fire-<br />

25 suppression systems, decontamination operations, and dust control. Main transformers for<br />

26 electric power to the 221-U Facility would be relocated outside of the perimeter of the<br />

27 environmental cap. Temporary 480-volt electrical lines and panels would be installed in the<br />

28 building, as required. for lighting, ventilation, and equipment operations. The electrical service<br />

29 would need to include power supply to a new air-handling unit on the roof of 221-U.<br />

30<br />

31 The existing main bridge crane would be recertified for use during equipment handling within<br />

32 the canyon. At the same time, minor modifications and repairs would be made to the crane,<br />

33 including repair of heating and air conditioning systems.<br />

34<br />

35 The final step modifying the 221-U Facility for this alternative would be replacement of its roof<br />

36 covering (versus roof structure). To prevent precipitation from entering the building{lasing<br />

37 , a new roof covering would be installed.<br />

38<br />

39 11.1.2.2 F.stablish Support Facilities. Alternative 6 would also require administrative offices,<br />

40 change rooms, tool rooms, lunchroom, restrooms, and storage rooms. During the initial activities<br />

41 such as equipment sizing, equipment placement in the process cells, and demolition of attached<br />

42 structures, this support could be provided from 271-U. The use would be practical only during<br />

43 the initial stages of 221-U modifications. The 271-U Building would be removed to allow access<br />

44 to 221-U for demolition.<br />

45<br />

Final Feasibility Srudy for the Canyon Disposition Initiative (221 •U Facility)<br />

2 00<br />

H-7


(^\<br />

Appendix H - Detailed Description of Alternative 6: DoE/al..-2001-1t<br />

Close in Place - Collapsed Structure Rev. j0.prrft rt<br />

Bsd iM irissil<br />

I Mobile office units would be brought to the site to provide support office space at that point.<br />

2 These facilities would be located outside the construction area for the environmental cap.<br />

3 A construction perimeter fence would be installed to control access into and out of the work<br />

4 zone. A main change room for nonradioactive work would be located outside the exclusion<br />

5 fence. Existing telephone and electrical lines would be used to support office and clerical<br />

6 requirements. Existing <strong>Hanford</strong> <strong>Site</strong> fire protection and ambulance services would be adequate<br />

7 for emergency response.<br />

8<br />

9 11.1.2.3 Establish Staging Areas. Personnel staging areas would be included in the space<br />

10 requirement for the support facilities. This would include change rooms, meeting facilities, and<br />

11 other construction activity support areas. Equipment storage, waste-qHeue"econtamination<br />

12 areas, survey tents, container storage, and other staging requirements would be included in the<br />

13 layout of support requirements for Alternative 6.<br />

14<br />

15 H.13 Modify Facility<br />

16<br />

17 In preparation for the operational phase of this alternative, the 221-U Facility would require<br />

18 modifications. The first step would be to prepare the facility by evaluating it for the intended use<br />

19 and making modifications as necessary. A major part of this step would be preparing a new<br />

20 building ventilation system and blocking the existing system. The existing equipment on the<br />

('2I nvon deck would be placed into the process cells, and both the cells and<br />

22 pipe trench would be grouted. The railroad tunnel would be demolished to improve access to the<br />

23 221-U Facility. The final modification step would be to address surface contamination with a<br />

24 ^ fixative application to prepare the canyon for the start of demolition activities.<br />

25<br />

26 H.13.1 Prepare Facility for Use. The 221-U structure must resist loads with safety factors that<br />

27 meet building codes ( i.e., American Concrete Institute, American Institute of Steel Construction)<br />

28 for standard occupancy, but containment or serviceability requirements would be minimal. No<br />

29 public access would be permitted; therefore, structural concerns would be for worker safety only.<br />

30<br />

31 The building must be put in a safe condition for operational activities. This would require<br />

32 radiological surveys, fixing or removing contamination, a building inspection for industrial<br />

33 safety concerns, and equipment repairs or upgrades to support the operation phase. It is assumed<br />

34 that the 271-U Office Building would be needed for support of the preparation phase. Therefore,<br />

35 it must be maintained in a safe condition as well.<br />

36<br />

37 H.13.1.1 Inspect 271-U. The building would be inspected to determine the condition of the<br />

38 building and its equipment. Information for this inspection would help finalize planning for the<br />

39 operational phase of this alternative. The functional requirements of the various activities<br />

40 involved in operating the facility and the building modifications and upgrades necessary to safely<br />

41 accomplish the activities would be identified. Modifications idcntified would be designed. The<br />

42 services and/or new equipment needed would be procured.<br />

3<br />

44 No known building repairs or upgrades would be needed. Also, it is assumed for this alternative<br />

45 that minimal equipment repairs and upgrades would be necessary.<br />

Final Feasibility Srudy jor the Canyon Disposition Initiative (221-U Facility)<br />

1 lunc:00-1 H-8


Appendix H - Detailed Description of Alternative 6: DoEI[tL-2oo1-11<br />

Close in Place - Collapsed Structure 1tev.18 Draft II<br />

Redline/5trikeout<br />

1<br />

2 11.13.1.2 221-U Facility Modifications. Limited modifications to the 221-U Facility are<br />

3 necessary to accomplish equipment removal and decontamination operations. Facility modifications<br />

4 primarily involve disconnecting and blanking utility and electrical lines where they are no longer<br />

5 required and installing temporary utilities that would be required to support planned operations.<br />

6 The change room at the northeast end of the operating gallery would be renovated and<br />

7 established as the main access and egress point for canyon operations. Water and drain lines for<br />

8 the change room facility could tied into the active systems in the 271-U Office Building.<br />

9<br />

10 Additional 480-volt electrical service requirements would be installed, as necessary, to support<br />

11 portable ventilation requirements and selected decontamination equipment, such as air<br />

12 compressors for pneumatic tools and temporary greenhouse structures. In addition, 480-volt<br />

13 ^ electrical service would be installed to support w erte ,.-Messi..o and<br />

14 decontamination/disassembly operations.<br />

15<br />

16 H.13.13 Add New Air Handler. Installation of a new air-handling unit on the roof of 221-U<br />

17 is a major modification that would oeeurmav or may not be rrnuired based on further analvsis of<br />

18 tasks and seauencine of events that will be done during design . If needed. .:Ahe unit would be<br />

19 located on the northeast end of the building and require penetrations through the roof for air duct<br />

20 connections.<br />

r121<br />

22 H.1.3.1.4 Grout Cell Drain Header and Vent Tunnel. The cell drain header would be filled<br />

23 with cement grout during the building preparation phase once the new air handler is installed and<br />

24 operational. Grouting would fill the 0.6-m (24-in.)-diameter void space and encapsulate any<br />

25 contamination present in the pipe. After the connecting pipes to cell 10 are sealed, grout would<br />

26 be pumped in from both ends of the cell drain header. Because the cell drain header flows<br />

27 downward from the building ends toward cell 10, a liquid-consistency grout would flow through<br />

28 the header and require very little pumping pressure. Drainage openings in each process cell<br />

29 would act as air vents, and the pressure would be regulated so that the grout would be visible in<br />

30 the process cell drains, but would not rise in the cells. After this operation, any liquid within the<br />

31 canyon would not automatically flow to cell 10.<br />

32<br />

33 *Vestei.e¢acy equipment placement is not planned for the ventilation tunnel due to limited<br />

34 accessibility of this area. Therefore, the ventilation tunnel would be grouted to eliminate voids<br />

35 in the building structure. Holcs would be angle drilled through to canyon's exterior wall to allow<br />

36 access to the ventilation tunnel for gt+outing. Free-flowing grout would be pumped through these<br />

37 holes to fill the ventilation tunnel. The grouting would be completed in lifts to allow time for<br />

38 heat dissipation during grout curing. The tunnel is planned to be filled with grout to the<br />

39 maximum extent possible. It is estimated that the ventilation tunnel would require approximately<br />

40 2,300 m3 (3,000 yd3) of grout. During final design, the decision to fill the tunnel should be<br />

41 revisited. Preliminary structural calculations (Smyth 2001) show that the exteriorwall of the<br />

42 tunnel may have sufficient strength to withstand later external pressures from fili heights<br />

43 associated with burying the canyon building and, therefore, not require grouting.<br />

44<br />

Final Feasibility Study/or she Canyon Disposition Initiative (221•tJ Facility)<br />

J une 1oo^ H-9


Appendix H - Detailed Description of Alternative 6: DOFJItI.-2001-11<br />

Close in Place - Collapsed Structu're itev..Ita DraU<br />

Rcd1ins1S1rikssxn<br />

1 Facility modification would also involve removing and disposing of interfering structures,<br />

2 equipment, and material. During this phase of the work scope, equipment and material removal<br />

3 would be limited to "clean" areas of the 271-U Office Building, the 221-U Facility galleries, and<br />

4 associated storage spaces. This activity would include the removal of the following:<br />

.5 6 • Installed and fixed equipment<br />

7 • All unattached equipment and components<br />

8 • Abandoned supplies<br />

9 • Materials<br />

10<br />

11<br />

• Debris.<br />

12<br />

13<br />

These items would be sorted for reuse, recycle, or disposal.<br />

14 H.1.3.2 Removal of Contaminated Equipment in 221-LJ it is estimated that there isgrc<br />

15<br />

16<br />

17<br />

18<br />

19<br />

(^-120<br />

21<br />

22<br />

23<br />

approximately 5,400 m3 (7,000 yd) of contaminated equipment and components (gross loose<br />

volume before size reduction currently 6toFed-on the canyon deck and in the process cells. For<br />

Alternative 6, those process cells with legacy equipment having dose rates >100 mrcm/hr would<br />

be opened only to place size-reduced legacy equipment from the operating deck and prour into<br />

them. All of the equipment would be reduced in size and volume and then disposed into the<br />

process cells meeting the dose rate criteria (except for cel13, which would be left unfilled for<br />

later equipment or-waste-placement). Size and volume reduction would be necessary so that all<br />

of the contaminated equipment would fit into the process cells. Minimizing the amount of size<br />

and volume reduction to just the amount of effort required to allow the contaminated equipment<br />

24<br />

25<br />

to fit into the process cells would be desirable because it would limit worker exposure.<br />

26 Ia t he-preeess-eelis-enFy<br />

27<br />

nd+kietding<br />

28<br />

,'<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

0 0<br />

39<br />

40<br />

Size and volume reduction would require a disposition plan for each equipment item. If breaking<br />

or cutting activities are necessary for disposing of the equipment, the 221-U Canyon Building<br />

41 would be the best location to do these activities because it is a closed facility for controlling<br />

42 contamination spread. The most significant contribution to worker exposure under Alternative 6<br />

" 43 1 would be the size reduction of the contaminated legacy equipment that is currently •tered-on the<br />

44 operating deck. Estimated worker dose for thcse activities alone is nearly 36 person-rem (BHI<br />

Final Feasibility Stady jor the Canyon Disposition lnhiative (221-U Facility)<br />

Iunc ?OOl H-10


Appendix H - Detailed Description of Alternative 6: DoEIRI..-2001-11<br />

( Close in Place - Collapsed Structure Rev. 1e rift 13<br />

M Iim/Strikceut<br />

1 I 2001 a.131{12002 ). 1f all of the legacy equipment on the operating deck is substantially reduced<br />

2 in size and volume for placement into the process cells, significant worker time and resulting<br />

3 higher exposures would occur. This activity, even with latest technologies available, would be<br />

4 performed in personal protective equipmcnt-required work areas ( i.e., contaminated areas and<br />

5 airborne areas). SigniGcant engineering controls would be required to reduce worker exposure<br />

6 from external and intemal exposure sources. Worker turnover could increase due to harsher<br />

7 working conditions.<br />

8<br />

9 During final design, it is anticipated that emerging size and volume reduction technologies would<br />

10 be evaluated for use. For this final FS, use of conventional size and volume reduction<br />

11 technologies is assumed. Disassembly activities would include mechanical cutting, hydraulic<br />

12 shearing, and manual methods. Additional technologies that could be applied are dcscribcd in<br />

13 Appendix I.<br />

14<br />

15 After the equipment is in the process cells, each cell would be coated with a fixative for control<br />

16 of loose surface contamination. Cement grout would be placed in lifts into each cell to fdl voids.<br />

17 Each lift would be allowed to cure before placing additional lifts. As each process cell is filled,<br />

18 the cover blocks would be placed back into position. The volume of void space to be filled<br />

19 within the process cells is conservatively estimated as 50% of total cell volume. Therefore, the<br />

20 grout volume needed to till the process cells is 3,400 m3 (4,400 yd).<br />

^21<br />

22 After the process cell cover blocks are in place, holes would be drilled through the covers, and<br />

23 any voids under and around the edges of the blocks would be filled by pressure grouting. The<br />

24 cover lifting bails would be removed after pressure grouting is complete.<br />

25<br />

26 All equipment and materials inside the operating gallery must be removed to support demolition<br />

27 of this portion of 221-U. There is a substantial amount of piping in this gallery. Some items<br />

28 could be Identified as reusable. Unneeded material from the gallery would be size reduced and<br />

29 placed in ERDF boxes for disposal at ERDF.<br />

30 materia<br />

31<br />

32<br />

33<br />

34 H.1.3.3 Demolition of ]tailtrosd Tunnel. After the railway tunnel is no longer needed, and<br />

35 before excavating the northwest side of the canyon to allow crane access for roof removal,<br />

36 demolition activities would begin on the railway tunnel.<br />

37<br />

38 The tunnel, which allowed train access into cell 3, extends approximately 46 m(150 ft)<br />

39 westward from the northwest side of the canyon building. The tunnel is a reinforced concrete<br />

40 structure with a soil cover about 1.5 m(5 ft) thick. 'lliere are unrcinforced wing-wall retaining<br />

41 structures at the end of the tunnel. The tunnel is assumed to have light surface contamination<br />

42 that can be fixed in place with fixative application. It is assumed that a backhoe with a processor<br />

r'"143 would be used for demolition.<br />

44<br />

Final Feasibility Stady for the Canyon Disposition Initiative (221•U Facility)<br />

)une20n3 FI-I1


Appendix H - Detailed Description of Alternative 6: DoEIiu.-2oo1-11<br />

Close in Place - Collapsed Structurc Rev. 1e r^ 3<br />

^ Redlinc/Sirikggu{<br />

1 Demolition of the railroad tunnel would allow truck access to cell 3 without backing down the<br />

2 long, narrow railroad tunnel. Also, part of the railroad tunnel work would be construction of a<br />

3 truck door at the tunnel's connection to 221-U (cell 3). This door would allow access to the<br />

4 building without disrupting ventilation of the canyon.<br />

5<br />

6 -<br />

er+xed-end.pessiHly<br />

7<br />

8<br />

9<br />

10<br />

leng-3ength•waAfter cell 3 is FulFeFavaste filled with legacy equipment , it would be filled<br />

with cement grout and the cover blocks replaced. Like the other process cells, the cover blocks<br />

would be drilled and pressure grouted in place and the bails would be removed.<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

r'121<br />

22<br />

23<br />

24<br />

H.1.3.4 Hot Pipe Trench. The hot pipe trench is assumed to be contaminated. A review of<br />

historical photographs of the trench indicates that the trench contains intertwined, small-diameter<br />

piping. *;esto-Le&acv equinment placement is not planned for the hot pipe trench due to limited<br />

available space. Instead, the trench would be filled with grout to eliminate voids in the building<br />

structure. The initial preparation step for grouting the trench would be coating its interior<br />

surfaces with a fixative to contain surface contamination. After the coating is cured, the hot pipe<br />

trench would be grouted. Due !9 +he maze _r ^:_: _ t • , , ,<br />

. The interior volume of the pipes<br />

encased by the grout is very small and therefore assumed to have no effect on the stability of<br />

221-U. The volume of grout needed to fill the trench, 800 m3 ( 1,100 yd'), is estimated as 75% of<br />

it overall volume. The trench cover blocks would then be replaced. The cover blocks would be<br />

pressure grouted as described for the process cell cover blocks. After grouting, the bails would<br />

be removed from the hot pipe trench cover blocks.<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

H.13S Remove Surface Contamination. To safely enter the building during its operational<br />

phase in this alternative, contamination survey results would be used to identify where<br />

decontamination activities are needed. Contamination would either be removed or fixed to the<br />

canyon surface to reduce the dose rate and contamination risk to the lowest possible level. Water<br />

jet, water blasting, or water-flushing activities would be more difficult if completed after the<br />

process cell drain header and cells are grouted because all water would need to be collected and<br />

taken to the 200 Area's l:.iquid Effluent Remediation Facility for treatment. If any surface<br />

removal work is identified, carbon dioxide blasting or scarifying would be the preferred mcthod<br />

for its removal instead of water blasting or flushing.<br />

35<br />

36<br />

37<br />

38<br />

After the building has bcen'surveyed and the contamination removal planned, the work would<br />

require scaffolding and wastewater collection systems to be installed and maintained, and<br />

disposal of wastewater during and after decontanmination.<br />

39<br />

40<br />

41<br />

42<br />

r "*-, 43<br />

44<br />

H.13.6 Fix Contamination on 221-U Interior Surfaces. It is assumed that surface<br />

contamination on the canyon walls, #ieercanyon deck s, and ceiling can be addressed with<br />

application of a fixative. This fixative would be applied after all equipment removal and<br />

grouting in the canyon is complete. It would address loose surface contamination during the<br />

demolition of the upper half of 221-U.<br />

Final Feasrbiliry Studyjorthe Canyon Disposition Initiative (221-U Facility)<br />

Ju ne 2001 H-12


, ..,<br />

Appendix II - Detailed Description of Alternative 6: DoFJRl4001-11<br />

Close in Place - Collapsed Structu're Rev. jA^ft_L1<br />

n RC4Jis•L.S:;^kcrn,t<br />

1 Ii.1.4 Modify External Area<br />

2<br />

3 The following modifications would be performed to support partial demolition of 221-U,-and<br />

4 . Before demolition activities<br />

5 on 221-U can begin, the legacy structures that are physically attached to 221-U and those which<br />

6 are located within the environmental cop footprint must first be removed. In addition, prior<br />

7 remediation (by other projects) of waste sites within the footprint of the environmental cap<br />

8 would be verified.<br />

9<br />

10 The Alternative 6 approach conservatively assumes that all demolition debris from the legacy<br />

11 structures would be disposed at ERDF. During final design this assumption could be revisited to<br />

12 determine if decontaminating and recycling steps could be economically included to support<br />

13 DOE waste minimization goals.<br />

14<br />

15 H.1A.1 Disposition of Aboveground Legacy Structures. The aboveground structures<br />

16 identified in Assumption 4 at the beginning of this appendix would be demolished as part of<br />

17 Alternative 6.<br />

18<br />

19 H.1A.1.1 Demolition or the 276-U Solvent Recovery Facility. The 276-U Solvent Recovery<br />

20 Facility, attached to the southwest end of the 221-U Facility, is composed of walkways, tanks,<br />

('\21 and associated piping set in an opentoncrete basin. Decommissioning would involve removing<br />

22 the tanks, walkways, and all aboveground piping. The concrete basin and underground piping<br />

23 would be left in place. All pipe penetrations associated with this structure would be cut, sealed,<br />

24 and capped. Drains would be sealed with concrete. Concrete surfaces would be decontaminated<br />

25 using selected off-the-shelf technologies.<br />

26<br />

27 Tanks, steel framing, and concrete walls and Aeercanyon deck s could be removed concurrently<br />

28 with the canyon cleanout activities. The concrete could be left in place until the canyon is<br />

29 demolished, because considerable excavation would be required for complete removal and it<br />

30 may be more cost effective to do all concrete removal and excavation at the same time. If left in<br />

31 place, the concrete walls should be fenced for worker safety. Demolition debris would be taken<br />

32 to ERDF for final disposal. An option during final design would be to place some of the<br />

33 equipment eithetin cell<br />

34<br />

35 H.1.4.1.2 Demolition of the 271-U Office Building. The northwest side of the building must<br />

36 be leveled to allow access for a very large mobile crane for removal of the canyon roof slab and<br />

37 upper walls. This preparation would begin with demolition of the 271-U Office Building. This<br />

38 building is a concrete framed structure built against the northwest face of the 221-U Canyon.<br />

39<br />

40 There is a basement, three floors, and a reinfotced concrete slab roof. There is a concrete<br />

41 masonry perimeter wall supported on a basement wall, with interior masonry wa11s within the<br />

42 building. The roof is a reinforced concrete slab similar to the floors. The third floor is a<br />

('N 43 chemical makeup area with floor slabs up to 0.3 m(1 ft) thick that support chemical tanks.<br />

Final Feasibility Sludyjor the Canyon Disposition lniriotive (221-U Facility)<br />

June '100 H-13


Appendix N- Detailed Description of Alternative 6: DoEIiu:200 t-11<br />

Close in Place - Collapsed Structare Rev. to oraft D<br />

BeMqVlSqL^9sii<br />

1 Additional building features included in the demolition are a stack on the roof (296-U-10), an<br />

2 elevator, a second floor vault, and mechanical equipment in the basement. Demolition would<br />

3 use typical building demolition techniques. The resulting rubble would be left in place alongside<br />

4<br />

5<br />

221-U and the area filled and compacted for crane access to the canyon.<br />

6 II.1A.1.3 Decontamination and Decommissioning (D&D) of Stairways on 221-U Building.<br />

7 Eight stairwells on the northwest side of 221-U arc light construction and would be demolished<br />

8 using typical building demolition techniques. Ten stairwells on the southeast side of 221-U are<br />

9 thick wall, lightly reinforced concrete construction. The heavy construction of these stairwells is<br />

10 factored into the demolition costs. Any contamination found in the stairwells on the canyon's<br />

1 I southeast side would be fixed in place prior to demolition. All stairwell demolition waste would<br />

12 be disposed at ERDF.<br />

13<br />

14<br />

15<br />

H.IA.lA Disposition of Aboveground Structures. All other aboveground structures identified<br />

in Assumption 4 at the beginning of this appendix that are within the footprint of the 221-U<br />

16<br />

17<br />

environmental cap would be decommissioned as part of Alternative 6 activities.<br />

18 11.1.4.2 Demolition of External Piping Around 221-13. Piping not already addressed in the<br />

19 preparation of the complex step would be rrouted in place or removed prior to the placement of<br />

20<br />

("^\21<br />

22<br />

23<br />

engineered till around 221-U, denendine on the outcome of risk assessment work . In addition to<br />

the miscellaneous piping to be removed, the exhaust ventilation tunnel would be removed. This<br />

tunnel is a reinforced tunnel connecting the canyon's ventilation tunnel to the stack and filter.<br />

The tunnel is approximately 60 m long and tuns from the end of the air tunnel in section 3 to the<br />

24<br />

25<br />

fans.<br />

26 H.1A.3 Confirm Removal of Waste <strong>Site</strong>s Within 221-U Environmental Cap Footprint.<br />

27 Extensive earthwork and excavation would be required to prepare for crane and other demolition<br />

28 equipment access to 221-U. In addition, Alternative 6 includes covering 221-U and associated<br />

29 demolition debris with an environmental cap. It is assumed that the waste sites, as identified in<br />

30 Assumption S at the beginning of this appendix, would be remediated by other projects prior to<br />

31<br />

32<br />

the start of Alternative 6 and construction of the environmental cap.<br />

33 H.IAA Confirm Well Decommissioning. Three wells are located within the footprint of the<br />

34 environmental cap. These wells would be decommissioned as part of Alternative 6. The wells<br />

35 are 299-W 19-8, 299-W 19-55, and 299-W19-98. Their prior removal would be confirmed as part<br />

36 of Alternative 6.<br />

37<br />

38 H.IAS Excavations to Prepare Working Area Adjacent to 221-U. The northwest side<br />

39<br />

40<br />

(271-U and rail tunnel) of the building would be excavated, shaped, and compacted to prepare<br />

for removal of the canyon roof panels with a large mobile crane during operations. The<br />

41 excavated area would allow the crane to travel the length of the building and allow sufficient<br />

42 area to lay down roof panels. The ground surface in the laydown area would be shaped to fit the<br />

43<br />

44<br />

underside of the roof panels to minimize voids.<br />

Final Feasibility Sradyjor the Canyon Disposition Initiative (121-U Facility)<br />

un 3 H-14


(^N<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

r,.NZO<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

^43<br />

44<br />

45<br />

Appendix H- Detailed Description of Alternative 6: DOE/RI.-2001-11<br />

Close in Place - Collapsed Structure Rev. jp_PrjLU<br />

RIdUns&S.trikmm<br />

F'ill material on the southeast side of the canyon would be graded and compacted to provide a<br />

firm working area for scaffolding and other construction equipment access.<br />

HAS Manage Hazardous Materials<br />

Dangerous waste, asbestos, polychlorinated biphenyls, and other hazardous materials would be<br />

removed from all areas of the complex and managed in accordance with ARARs. All waste<br />

materiaie waste would be sampled. tested, and designated as required by ARARs, and treated<br />

prior to disposal. Products consisting of or containing hazardous materials would be used and<br />

managed in accordance with their respective Material Safety Data Sheets. Waste ma:eri°msWaste<br />

would be treated as required.<br />

A temporary waste accumulation laydown area would be established to facilitate shipment and<br />

disposal activities. This area would conform to established requirements for the maintenance,<br />

accountability, inventory, labeling, and transportation of waste to approved disposal facilities.<br />

H.2 OPERATE THE COMPLEX<br />

Operation of the complex for Alternative 6 refers specifically to<br />

tasideg)puting the two renneining er aileries at 221-U and demolition of the roof and upper<br />

wa11s of the building. In previous steps, the area surrounding 221-U has been prepan:d to<br />

support building demolition, all equipment within the building has been removed, and exposed<br />

surfaces inside the canyon have been decontaminated or a fixative applied. The roof would<br />

remain in place over 221-U during gal^ groutin and ivaste-placement of legacy equipment<br />

operetieus-into the process cells to minimize the potential for precipitation entering the building<br />

during this activity. The steps to operate the complex are discussed below.<br />

The volume of e ac waste placed inside the collapsed structure in Alternative 6 is estimated as<br />

4j4003.4t)D in3. This ineludes3,d90-m°-ef volume is the legacy equipment placed inside the<br />

process cellsend1:690-m° . An estimated<br />

43,3903.300 ms (17,6904.100 yd3) of grout would be used in this alternative to surround the<br />

cgac waste and fill voids in the process cells,t An estimated 11.300 me (14.800 y(z) of Prout<br />

wi ll s hot pipc trench, galleries, and the building's ventilation tunnel.<br />

( H.2.1 Emploee WasteGroutine of ie-221•U Galleries<br />

For this alternative, po waste weuld^placed-inplacement is planned_for the two lower galleries.<br />

, nstead, each gallery<br />

would be totally filled with ¢routed to provide support for the wastes ernvironmental cap<br />

placed above. tieM#e<br />

Final Feasibility Study jor the Canyon Disposition Initiative (221 •U Facility)<br />

un 1 l 11-15


1<br />

2<br />

3<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

n 21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

(----,43<br />

44<br />

45<br />

Appendix H- Detailed Description of Alternative 6: DoE/2t.-2oo1-11<br />

Close in Place - Collapsed Structure Rev. 10 nraft R<br />

R d^ linc/Strikc%tt<br />

plaeement end-greuting<br />

H4.1.$-1.}2.1.1 Grout Electrical Gallery.<br />

Cement grout would be placed I<br />

on !he eeRt-.:---.starting with the electrical ¢allery. Grout will be delivered into the gallerv<br />

t hrou gh an existine rectangular ooeninr in the floor slab above.<br />

Flowable<br />

cement grout could be obtained with a strength of 14 kg/cm2 (200 Ibrn). This could be pumped<br />

under low pressure, just sufficient to positively t'ilI voids and prevent shrinkage, and would<br />

provide the necessary support to the second floor so it can be filled and grouted. 6reutingtaeh<br />

Grouting would be done in lifts to maintain loading on the gallery walls to an acceptable level.<br />

An additional benefits ere js the heat of hydration would<br />

occur over a longer time. By limiting the grout lifts to half the gallery wall height and waiting<br />

for the grout to reach adequate strength, the grouting could occur without backfill in place on the<br />

wall's exterior. Grout amendments, such as fly ash or zeolite clays, would be considered for all<br />

gouting activities to reduce potential for leaching of radioactive isotopes. GrouEPleeed aFeund<br />

edgeef(he4leeFaiebs:<br />

Final Feaxibiliry Study Jor the Canyon pitparition Initiative (221•U Facility)<br />

J une 200 3 H-16


Appendix 11 - Detailed Description of Alternative 6: Do>:JRL-2001-1t<br />

Close in Place - Collapsed Structure Rev.1e ntatt B<br />

R ^icilin •4/Sirj{,ctxit<br />

1<br />

2<br />

3 gallefy-wtwld-be-re,-. o..-•l:-;e-4 emparat^ eeveF-end-rellup^leer used foF the lewerlevel gallery<br />

4 would be Feleealed.<br />

5<br />

6 H.2.1.2 Grout Pipe Gallery. The pipe gallery would be grouted in the same manner as the<br />

7 1 electrical gallery. Greut•wetdd-be-pleeed-inside-the-eentainers-e.44hey-er<br />

9<br />

10<br />

11 H.2.2 Demolition of 221-U Building<br />

12<br />

13 Conventional methods and technologies, such as wrecking balls and shears, are not suited for<br />

14 demolishing this concrete structure and are not effective when wall or floor thickness exceeds<br />

15 0.9 m ( 1 ft). The 221-U Facility contains structural components that typically exceed 1.5 m in<br />

16 thickness. The recommended demolition method would be to cut the building into sections using<br />

17 diamond wire saws. Large elevated pieces (such as roof panels) that would be hazardous to<br />

18 demolish in place due to their elevation would be removed intact and set on the ground.<br />

19 Elevated wall pieces would be cut into large sections that would be placed either on top of the<br />

20 1 roof slabs or on the canvon deck . The end walls of the canyon would be<br />

i^'.1 demolished by wire sawing It into blocks.<br />

22<br />

23 The diamond wire cutting technique uses a small quantity of water to cool and lubricate the wire.<br />

24 The wastewater would be captured and, if needed, removed from the site for treatment. Adjacent<br />

25 roof panels are keyed with a stair-step joint similar to the cover block edges, making it feasible to<br />

26 cut the canyon into pieces that are about 12 m(40 ft) long.<br />

27<br />

28 13.2.2.1 Mobilize and Erect Cranes. Cranes necessary for removal of roof panels would be<br />

29 brought to the site and erected. These cranes would be used to remove building sections as they<br />

30 are cut by the diamond wire saws.<br />

31<br />

32 H.2.2.2 Retnove End Walls and Roof Sections. Removal would start with the end wall at the<br />

33 building's north end. The end walls are unreinforced. The northeast end wall should be<br />

34 removed first because the roof removal would begin at that end of 221-U. Removing the roof<br />

35 panel above the end wall, with the end wall in place, could damage this unreinforced concrete,<br />

36 with the risk of collapsing it. The end walls would be wire sawed into blocks and lifted to the<br />

37 ground level. Wall demolition debris would be placed with other building sections. The end<br />

38 walls would not be required for the structural stability of the canyon during the Alternative 6<br />

39 activities. The end wall at the southwest end of 221-U would be dealt with similarly, any time<br />

40 prior to removal of the adjacent roof panel.<br />

41<br />

42 Wire saws would be used to cut the roof panels from their connection to the walls. The roof<br />

(ON3 panels would be removed from the building as a full (12-m [40-ft]) section. lrfting the roof<br />

44 panel in one piece would be safer than supporting the roof and walls and breaking the elevated<br />

45 slab into pieces. The ground must be shaped to fit the underside of the roof to eliminate voids<br />

Final FeasibiUry Study for drc Canyon Dispoittion biltiative (221-U Faciliry)<br />

^ lune2003 1-1-17


Appendix It - Detailed Description of Alternative 6: DOFJRL-2001-I1<br />

Close in Place - Collapsed Sttucltire Rev. jA-Drafi [3<br />

^ g^ii,e)^ttl^Ftln<br />

1 when the stab is lowered. No further demolition would be done on the roof panels after they are<br />

2 placed on the ground.<br />

3<br />

4 Demolition activities would make extensive use of large-capacity cranes for building section<br />

5 removal as each section is cut free by the diamond wire sawing process. Scaffolding would be<br />

6 needed on both sides of each building segmcnt to support the cable-cutting machines.<br />

7 Steel beams would be attached lengthwise, on each side of the building, inward from the roof<br />

8 edge, to distribute the lifting forces for the roof slab removal. Bearing plates would probably be<br />

9 required on the bottom of the roof, inside of the canyon, to distribute the lifting forces to the<br />

10 concrete slab. As the cut progresses, wedges or clamps would need to be placed in the cut to<br />

11 provide vertical support and lateral stability for all concrete sections as cutting continues.<br />

12<br />

13 H.2.23 Remove Canyon Walls to Canyon Canvon deck Level. Wire saws<br />

14 would be used to cut the wall sections into blocks, and the cranes would remove these blocks.<br />

15 The wall on the south side of the canyon would be removed down to the canyon operating level.<br />

16 Wall sections would be placed on the canyon deck. On the north side of the building, the<br />

17 craneway and majority of the operating gallery would be removed. Approximately half the<br />

18 shield wall height would be left in place to reduce demolition costs. This section of the wall<br />

19 would be approximately the same height as wall sections placed on the canyon fieer dgji and<br />

20 therefore would not increase the height of the environmental cap. Prior to demolition of the<br />

21 operating gallery, all piping (including any hazardous materials such as asbestos insulation)<br />

22 inside the gallery would be removed and disposed at ERDF.<br />

23<br />

24 As part of this demolition, the canyon bridge cranes would be demolished. They would be<br />

25 drained of oil and could either be placed on the canyon deck or size reduced and placed in cell 3.<br />

26<br />

27<br />

28 H3 CLOSE THE COMPLEX<br />

29<br />

30 This function would consist of constructing the environmental cap over the building and<br />

31 demolition debris. It would also involve restoring the excavated and disturbed sites (including<br />

32 laydown and equipment staging areas) to a grade consistent with the natural surface topography.<br />

33 Closure of the complex for Alternative 6 would also require institutional controls and<br />

34 maintenance of a monitoring system. Institutional controls could consist of both physical and<br />

35 legal barriers to prevent access to contaminants. A closeout report would be prepared for<br />

36 regulatory agency approval.<br />

37<br />

Final FeasibiliryStudyJbr the Canyon Disposition lnitiative (221-U Facility)<br />

uo ') 1 H-18


Appendix H - Detailed Description of Alternative 6: DoFnu.-2001-1 t<br />

Close in Place - Collapsed Structure Rev. 1e nn,fi E3<br />

^ Rcd inc/Strikcout<br />

1 1I3.1 Construct Environmental Cup<br />

2<br />

3 The environmental cap for Alternative 6 consists of three parts: engineered fill, engineered<br />

4 barrier, and erosion protection (see Figure 11-1). This application of an engineered barrier is<br />

5 unique in that the top of the barrier is nearly 13 m(40 ft) above the surrounding grade. This<br />

6 affects the seismic event factors used for barrier design and consequently the barrier layout as<br />

7 described below.<br />

8<br />

9 A preliminary two-dimensional stability analysis (Appendix D) was completed for the<br />

10 environmental cap for Alternative 3. Results for Alternative 3 are considered to be applicable to<br />

11 the environmental cap for Alternative 6. The controlling factor for this analysis was to select a<br />

12 cap layout that could remain functional after enduring a design seismic event. This analysis was<br />

13 key in determining the physical layout of the environmental cap geometry. Briefly, the analysis<br />

14 finding was that the engineered barrier must be as flat as possible to prevent potential<br />

15 deformations from reaching the drain gravels that are the barrier's capillary break. Therefore,<br />

16 the barrier Is sloped at 2%. In addition, the batrier must extend out far enough from 221-U that a<br />

17 potential crack (estimated to be 5 cm [2 in.] or Iess), due to movement in the 3H:1 V side slope,<br />

18 would be outside the waste-area requiring infiltration protection from the barrier. With these<br />

19 layout steps addressed, the environmental cap can provide the required containment during a<br />

20 500-year life. During final design of the environmental cap, a finite element analysis method<br />

21 should be used to define the final cap layout dimensions and confirm that the engineered barrier<br />

22 is properly sized for the design seismic event. Additional discussion of the barrier is provided in<br />

23 Section 4.2.<br />

24<br />

25 H.3.1.1 Place Engineered FJL The engineered fill would be clean compacted granular<br />

26 material, which would be placed in lifts. Its source is assumed to be a <strong>Hanford</strong> <strong>Site</strong> borrow pit<br />

27 within 24 km of 221-U. The actual source location has not been identified. The fill level along<br />

28 the galleries walls would be maintained within a few meters of the grout elevation inside the<br />

29 galleries. The volume of enginecred fill needed for Alternative 6 is 287,800 m3 (376,300 yd3<br />

30 The extent of the engineered fill and environmental cap is shown in >:rgure 4.2.<br />

31<br />

32 The Gll would be compacted to a density in the range of 95% to 98% relative compaction where<br />

33 relative compaction is determined by standard proctor (ASTM D698). Final design of the<br />

34 engineered fill would determine the compaction requirements and the material specifications.<br />

35<br />

36 H3.1.2 Construct Engineered Barrier. The engineered barrier would be designed to prevent<br />

37 unintentional human and biotic intrusion, minimize potential human and biotic exposures, and<br />

38 control potential contaminant migration by preventing water Infiltration inte-the-waste-materiale<br />

39 (221-U and demolition debris). The barrier thickness would be 5 m(16 ft) minimum, which<br />

40 would meet the requirement for protection against inadvertent intruders.<br />

41<br />

42 The barrier would be a modified RCRA Subtitle C-compliant barrier design to provide protection<br />

r`^ 43 against water infiltration and biotic intrusion for 500 years. For purposes of this final FS, it is<br />

44 assumed that the engineered barrier would be replaced one time at the end of its 500-year design<br />

45 life. The result is that 221-U would have containment for at least 1,000 years. The barrier would<br />

Final Feasibiliry Study jor the Canyon Disposition lnitiative (221-U Facility)<br />

Ju ne '0 • H-19


(^N<br />

5<br />

6<br />

7<br />

8<br />

9<br />

to<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

^120<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

Appendix H - Detailed Description of Alternative 6: DoE/ttt.-2001-11<br />

I Close in Place - Collapsed Structure Rev. 10 Urarn<br />

r tin sSlri -Lcmt<br />

be vegetated to control soil erosion and promote moisture evapotranspiration. A moisture<br />

The barrier consists of it loosely placed silt/pea gravel layer, which is a storage medium for soil<br />

moisture. It supports evapotranspiration and vegetation growth. This layer is underlain by a<br />

compacted layer of silt. The compacted silt greatly reduces hydraulic conductivity and therefore<br />

retards vertical moisture movement. At the bottom of the compacted silt, sand and gravel layers<br />

provide a capillary break in the barrier cross section. The capillary break causes moisture to be<br />

retained in the overlying compacted silt layer. The sand and gravel layers are sloped to the<br />

outside edge of the bartier to carry any water that migrates vertically through the silt horizontally<br />

to the outside edge of the barrier. The drain gravels/sand are placed on a 1-m (3.2-ft)-thick layer<br />

clay admixture layer. This layer providcs a second barrier of low hydraulic conductivity. Below<br />

the admixture layer is compacted clean fill of adequate thickness to provide a total batrier depth<br />

of 5 m (16 ft) over the legacy equipment waste, as required for an intruder barrier.<br />

The total volume of material for the engineered barrier for Alternative 6 is estimated as<br />

116,000 ms (151,700 yd').<br />

H3.13 Place Erosion Protection. The top of the engineered barrier has a 2% slope; the top<br />

layer would be vegetated and would contain pea gravel. Therefore, once vegetation is<br />

established, erosion from precipitation would not be a concern. To reduce the volume of the<br />

engineered fill while providing stability during a seismic event, a 3 horizontal to 1 vertical (H:V)<br />

side slope was selected for the engineered fill. This slope would require placement of a basalt<br />

riprap-type layer for erosion protection. This layer would be 1.2 m thick. The erosion protection<br />

layer would also include gravel and sand filter layers (0.3 m[ 1 ft] thick each) to carry the runoff<br />

safely to the outer toe of the environmental cap. The erosion protection slope would not be<br />

vegetated. The total volume of the erosion protection is estimated as 56,300 m? (73,700 yd').<br />

H3.2 Revegetate <strong>Site</strong><br />

The excavations from demolition activities would be backfillcd with compacted clean soil and<br />

clean concrete rubble. Fill contours would match adjacent contours. Material for backfill would<br />

come from both stockpiled matcrial and the borrow source. The borrow source is assumed to be<br />

within the <strong>Hanford</strong> <strong>Site</strong>, but has not yet been identified.<br />

All areas disturbed by demolition activities would be prepared for surface restoration. If<br />

required under the industrial land use for the 200 Areas, the majority of restoration would be<br />

application of an approved native grass seed mixture. Existing roads damaged by the demolition<br />

would be returned to their pre-project condition.<br />

1133 Cleanup Complex<br />

Final Feasibitiry Stady for the Canyon Dirposition Initiative (221-U Faciliry)<br />

J un C 1 003 H-20


Appendix H - Detailed Description of Alternative 6: DOEIltl:2001-11<br />

Close in Place - Collapsed Structure Rev. le Draft e<br />

tLedlinelStri •eout<br />

1 Before leaving the complex, the demolition contractor would clear the site of all equipment and<br />

2<br />

3<br />

materials.<br />

4 111.3,4 Sustain Post-Closure<br />

5<br />

6 This alternative would require institutional controls and maintenance of a monitoring system.<br />

7<br />

8<br />

Institutional controls could consist of both physical and legal barriers to prevent access to<br />

contaminants. In addition, certain activities would need to be prohibited so that the groundwater<br />

9 and Columbia River water quality are protected. Post-closure care would consist of periodic<br />

10<br />

11<br />

inspections and maintenance to verify the success of the revegetation effort.<br />

12 113.4.1 Establish Institutional Controls. Specific institutional controls associated with this<br />

13 alternative would be developed as the remedy is further defined in the remedial design report and<br />

14 implemented through an update to the <strong>Site</strong>wide Institutional Controls Plan for <strong>Hanford</strong> CERCIlI<br />

15 Response Actions (DOE-RL 2002). Generally, these activities would include physical and legal<br />

16 methods of controlling land use. Physical methods of controlling access to waste sites would<br />

17 include signs, entry control, excavation permits, artificial or natural barriers, and active<br />

18 surveillance. Physical access controls would be designed to preclude unintentional trespassing<br />

19 and minimize wildlife access. Physical restrictions would be effective in protecting human<br />

20 health by reducing the potential for contact with contaminated media and avoiding adverse<br />

(0*^121 environmental, worker safety, and community safety impacts that arise from the potential release<br />

22 of contaminants. They would require ongoing monitoring and maintenance. Public notices and<br />

23 community relation efforts would supplement site surveillance efforts. The DOE, or subsequent<br />

24 land managers, could enforce land-use restrictions as long as risks were above unrestricted land-<br />

25 use levels. The DOE would continue to use fencing, excavation permits, and the badging<br />

26 program to control access to the area for as long as it maintains control over the land. Signs<br />

27<br />

28<br />

would be maintained prohibiting public access.<br />

29 Legal restrictions would include both administrative and real-property actions intended to reduce<br />

30 or prevent future human exposure to contaminants remaining on site by restricting the use of the<br />

31<br />

32<br />

33<br />

34<br />

land, including groundwater use for drinking water or irrigation. Land-use restrictions and<br />

controls on real-property development are effective in providing a degree of human health<br />

protection by minimizing the potential for contact with contaminated media. Land-use<br />

restrictions will be put in place, as necessary, until such time as the federal government ceases<br />

35<br />

36<br />

37<br />

ownership of the property. The DOE, or subsequent land managers, would enforce land-use<br />

restrictions as long as risks were above acceptable levels.<br />

38 Groundwater-use restrictions would be required so that groundwater is not used as a drinking<br />

39 water source as long as contaminant concentrations are above federal and state drinking water<br />

40<br />

41<br />

^ standards and WAC 173-340 #4T6,4 B groundwater protection standards. Irrigation would also<br />

need to be restricted on the footprint of the environmental cap. Well drilling, except for the<br />

42 purposes of monitoring, research, or other uses authorized by the Tri-Parties, would be<br />

(00N•43<br />

44<br />

prohibited untii groundwater cleanup levels comply with these drinking water standards.<br />

Final Feasibility Study for the Canyon Disposition Initiative (221 •U Facility)<br />

„ 100 .1 11-21


^.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

^21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

40<br />

41<br />

42<br />

('^43<br />

Appendix H-- Detailed Description of Alternative 6: DOEIRL-2001-11<br />

Close in Place - Collapsed Structure Rev. 1o nratl B<br />

8s'dt IIIaLSiulp-cw<br />

H3.4.2 Maintaln Monitoring System. Alooisture measuring system or a detection method to<br />

Long-term site-specific monitoring requirements for Alternative 6 would not be determined until<br />

post-ROD activities (e.g., during final design in preparation of the remedial design<br />

report/remedial action work plan). It is expected that long-term monitoring would occur over the<br />

1,000-year performance period and consist of either groundwater monitoring or vadose zone<br />

monitoring, but it is not expected that both monitoring efforts would be required at the<br />

221-U Facility. The specific monitoring system design and its requirements would be<br />

established as part of the operations and maintenance plan for the 200 Area-wide groundwater<br />

operable unit remediation activities associated with the 200-UP-I Operable Unit.<br />

Post-closure care would comply with the following functions as defined in Washington<br />

Adminisrrative Code 173-303-665(6). The functions were selected as being representative of the<br />

post-closure requirements of other applicable regulations:<br />

• Limit access to the environmental cap<br />

• Maintain the integrity and effectiveness of the final cover (engineered batrier), including<br />

making repairs to the barrier, as necessary, to correct the effects of settling, subsidence,<br />

erosion, or other events<br />

• Maintain and monitor the groundwater monitoring systems<br />

• Prevent nmon and runoff from eroding or otherwise damaging the final cover (engineered<br />

barrier)<br />

• Protect and maintain surveyed benchmarks.<br />

Post-closure care would consist mainly of periodic inspections to idontify erosion or settling.<br />

Either of these items could lead to infiltration of the barrier. If settling Is identified, the resultant<br />

depressions would be filled and reseeded. The post-closure cost estimate includes replacement<br />

of the engineered barrier after 500 years.<br />

Monitoring of the barrier and the vadose zone or groundwater would be performed over the<br />

1,000-year performance period to verify the effectiveness of the<br />

Final Feasibifiry Study jor the Canyon Disposition lnidative (221•U FacUiry)<br />

iues =00 11-22


1^<br />

Appendix H - Detailed Description or Alternative 6: DOEIRI,-2001-11<br />

I Close in Place - Collapsed Structure Rev.le rar<br />

]l0linejSttAkeut<br />

t containment provided by the engineered barrier. Periodic sampling of monitoring stations would<br />

2 be performed followed by comprehensive laboratory analyses.<br />

3<br />

4<br />

5 HA REFERENCES<br />

6<br />

7 10 CFR 835, "Occupational Radiation Protection," Code of Federal Regulations, as amended.<br />

8<br />

9 64 FR 61615,1999, "<strong>Hanford</strong> Comprehensive Land-Use Plan Environmental Impact Statement<br />

10 (HCP EIS), <strong>Hanford</strong> <strong>Site</strong>, Richland, Washington; Record of Decision (ROD);' Federal<br />

11 Register, Vol. 64, No. 218, pg. 61615 (November 12).<br />

12<br />

13 BHI, 1998, Environmental Restoration Disposal Facility Waste Acceptance Criteria.<br />

14 BHI-00139, Rev. 3, Bechtel <strong>Hanford</strong>, Inc., Richland, Washington.<br />

15<br />

16 BHI, 2001a, Canyon Disposition Initiative: Preliminary AIARA Evaluation for Final Feasibility<br />

17 StudyAlternatives 1. 3, 4, and 6(CCN 089828 to G. M. MacFarlan, Bechtel <strong>Hanford</strong>,<br />

18 Inc. from J. C. Wiles and R. C. Free, Jt., May 31), Bechtel <strong>Hanford</strong>, Inc., Richland,<br />

19 Washington.<br />

20<br />

r 21 BHI, 2001b, Supplemental Waste Acceptance Criteria far Bulk Shipments to the Environmental<br />

22 Restoration Disposal Facility, 0000X-DC-W0001, Rev. 2. Bechtel <strong>Hanford</strong>, Inc.,<br />

23 Richlanil, Washington.<br />

24<br />

25 BNI. 2002. Canyon Initiative: Updated PreliminorvAli1R F.vahearinn for Final<br />

26 Feasibility Stady. Revision 1. Alternative 6 (CCN 098589 to G. M. MacFarlan. Bechtel<br />

27 <strong>Hanford</strong>. Inc. from J. C. Wiles. July 24)-Bec tel <strong>Hanford</strong>. Inc.. Richland. Washineton.<br />

28<br />

29 DOE, 1999, Final Ilanford Comprehensive Land Use Plan Environmental Impact Statement,<br />

30 DOE/EISA222-F, U.S. Department of Energy, Washington, D.C.<br />

31 DOE O 5400.5, Radiation Protection of the Public and the Environment, U.S. Department of<br />

32 Energy. Washington, D.C.<br />

33<br />

34 DOE-RI„ 2002, <strong>Site</strong>wide Institutional Controls Plan for <strong>Hanford</strong> CERCLA Response Actions,<br />

35 DOE/RLr2001-41, Rev. 0. Draft, U.S. Department of Energy, Richland Operations<br />

36 Office, Richland, Washington.<br />

37<br />

38 DOE-R L. 2003. Focused Feasibilftv Sradv for the U Plmy Clo.cure Area Waste <strong>Site</strong>s. DOE/RI<br />

39 2003-23 Rev , 0 Draft A. U S Department of Energy. Richland Onerationc Office<br />

40 R ichland.Washineton.<br />

41<br />

n 42 Resource Conservation and Recovery Act of 1976, 42 U.S.C. 6901, et seq.<br />

43<br />

Final FeasibilityStudy for the Canyon Disposition lnitiative (221-U Facitiry)<br />

June ^ H-23


^N<br />

i '<br />

(0-1%<br />

C Appendix H- Detailed Description of Alternative 6: DoE/ttl..-2001-1 t<br />

Close In Place - Collapsed Structtii•c Rev.1ta r„f<br />

Red fi • StLjrot it<br />

Smyth, W. W., 2001, Structural Calculations Supporting the Final Feasibility Studyfor the<br />

Canyon Disposition Initiative. 221-U Facility, HNF-8379, Fluor <strong>Hanford</strong>, Inc., Richland,<br />

Washington.<br />

WAC 173-303, "Dangerous Waste Regulations," Washington Administrarive Code, as amended.<br />

WAC 173-340, "Model Toxics Control Act - Cleanup, Washington Administrative Code,<br />

as amendcd.<br />

Final Feasibifery Study jor the Canyon Disposition Initiative (221-U Faciliry)<br />

June ?^ H-24


Appendix H - Detailed Description of Alternative 6: DOFJRtrzoot-l t<br />

I Close in Place - Collapsed Structure Rev. 1e ry n B<br />

^ &d in •lStrikmqt<br />

I<br />

^<br />

1 Figure H•1. Alternative 6: Cross Section of Environmental Cap.<br />

2<br />

E<br />

ow<br />

. ^NOz<br />

°amin<br />

Ti ,c<br />

S u a<br />

E + ^ g i g<br />

Y<br />

E I<br />

zz<br />

g<br />

wZl<br />

Final Feasibility StndyJorfhe Canyon Disposition Giitiative (221•U Facility)<br />

J une<br />

N<br />

V! h^<br />

S ^<br />

pqg 3 ^ ^<br />

^d<br />

H-25


^<br />

('<br />

^<br />

Appendix H- Detailed Description of Alternative 6: boFIu -200 l-t l<br />

Close In Place - Collapsed Structure Rev.le Drurt<br />

$olinclStrikcout<br />

Figure 11-2. Alternative 6: Plan <strong>View</strong> orCnvironmental Cap.<br />

U.S DEPARTMENT OF ENERGY CANYON DISPOSAL INRIATIVE<br />

DOE REtD DmCE. WMAUD FINAL FEASIBILITY STUDY<br />

Wu+rORD WNRONYEMK RESTOfUTION PROf:WM ALT. 6 - PLAN<br />

AlT-t-C.owa<br />

^159m^<br />

Final Feasibility Study jor the Canyon Disposirion Initiative {221-U Facility)<br />

J une 2007 H-26


^<br />

1 APPENDIX H<br />

2<br />

3 ATTACHMENT H1- FUNCTIONAL HIERARCHY<br />

4<br />

5<br />

6 H.1 PREPARE EXISTING COMPLEX<br />

7 11.1.1 Control bazards<br />

DOFJRL-2001-1I<br />

Rev. 9 1 Draft fl<br />

Redlinctrikcout<br />

8 H.1.1.1 Establish hazards protection<br />

9 H.1.1.1.1 Control health and safety hazards<br />

10 H.1.1.1.2 Control environmental hazards<br />

11 H.1.1.2 Manage hazardous materials<br />

12 H.1.1.2.1 Characterize hazardous materials<br />

13 H.1.1.2.2 Decontaminate areas and systems<br />

14 H.1.1.2.3 Prepare hazardous materials for processing and disposition<br />

15 H.1.2 Establish Infrastructure<br />

16 H.1.2.1 Modify existing infrastruture<br />

17 11.1.2.1.1 Water<br />

18 H.1.2.1.2 Sewer<br />

19 H.1.2.13 Electrical<br />

20 11.1.2.1.4 IIVAC<br />

21 H.1.2.1.5 Lighting<br />

22 H.1.2.1.6 Recertify bridge crane<br />

23 H.1.2.1.7 Install new roof system<br />

24 H.1.2.2 Establish support facilities<br />

25 H.1.2.2.1 Modifications to the existing building<br />

26 H.1.2.2.2 Install mobile office units<br />

27 H.1.2.3 Establish staging areas<br />

28 H.1.2.3.1 Establish personnel staging areas (change rooms, operations,<br />

29 lunchroom, first aid, emergency, offices...)<br />

30 H.1.2.3.2 Establish equipment staging areas (maintenance, repair,<br />

31 decontamination, packaging, waste receiving, haul vehicle<br />

32 frisking, parking,...)<br />

33 H.1.3 Modify Facility<br />

34 H.1.3.1 Prepare facility for use<br />

35 H.1.3.1.1 Inspect 271-U for its role during preparing the complex<br />

36 H.1.3.1.2 Identify 221-U building modifications, if any, required for its<br />

37 support during first phase of Alternative 6<br />

38 11.1.3.1.3 Add new air handler (roof mounted) with replaceable HEPA<br />

39 filters on 221-U to replace the air tunnel<br />

n40 H.1.3.1.4 Grout cell drain header and ventilation tunnel<br />

Final Feasibifiry Study for rke Canyon Disposition Initiative (221-U Facility)<br />

J une '000i II-27


Appendix H - Detailed Description of Altcrnative 6: DoEIRL-2001-11<br />

Close in Place - Collapsed Structure Rev. A 1 Draft n<br />

n I Redline/Strikeout<br />

ATfACHAtENT H1- FUNCTIONAL HIERARCHY<br />

1 H.1.3.1.5 Angle drill approx 15 meters OC through 221-U exterior wall<br />

2 and grout vent tunnel with flowable grout.<br />

3 H.13.2 Disposal of Contaminated Equipment in 221-U<br />

4 H.1.3.2.1 Size and dismantle equipment from canyon floor<br />

5 H.1.3.2.2 Place canyon eqmt into cell<br />

6 H.1.3.2.3 Fog celVaqmt with fixative paint<br />

7 H.1.3.2.4 Grout cells and replace cover blocks<br />

8 H.1.3.2.5 Pressure grout cells once cover blocks in place<br />

9 H.1.3.2.6 Remove equipment from Operating Gallery. Centainerize it<br />

10<br />

i l H.1.3.2.7 Remove the bails from the cell cover blocks<br />

12 •H.1.3.3 D&D Railroad Tunnel<br />

13 H.1.3.3.1 Remove soil cover from rail tunnel<br />

14 H.1.3.3.2 Fix contamination on tunnel interior<br />

15 H.1.3.33 Demolish railroad tunnel and clear demolition debris to allow<br />

16 truck access into the rail tunnel.<br />

17 H.1.3.3.4 Place containerized and et#wFlone-len¢th lecacv wastes into<br />

18 gGcl13 (rail tunnel)<br />

19 H.1.3.35 Construct concrete wall to close rail tunnel opening in canyon<br />

20 H.1.3.3.6 Grout Ccll 3 solid with covers in place<br />

21 H.1.3.3.7 Place demolition debris into tunnel section ( inner half)<br />

22 H.1.3.3.8 Fill voids where found in demolition debris w/ flowable grout<br />

23 H.13.4 Hot Pipe Trench<br />

24 ^ 1-1.1.3.4.1 Remove 6evepo_vSLblocks<br />

25 • 111.3.4.2 Fog trench/piping with fixative paint<br />

26 H.1.3.43 Grout pipe trench full with pipes in place and replace cover<br />

27 blocks<br />

28 H.1.3.4.4 Pressure grout trench once cover blocks in place<br />

29 H.1.3.4.5 Remove the bails from the hot pipe trench cover blocks<br />

30 H.1.3.5 Remove Surface Contamination<br />

31 H.1.3.5.1 Assume for Alternative 6 no surface contamination removal is<br />

32 needed.<br />

33 H.1.3.6 Fix contamination on 221-U interior surfaces<br />

34 H.1.3.6.1 Building interior (canyon walls, floor & roof)<br />

35 H.lA Modify external area _<br />

36 H.1.4.1 Disposition external aboveground legacy structures and systems within<br />

37 the environmental cap footprint<br />

38 H.1.4.1.1 Disposition 276-U Solvent Recovery Facility<br />

39 H.1.4.12 Disposition 271-U office building<br />

40 H.1.4.1.3 Disposition Front and Rear Stairs for 221-U<br />

Final Feasibifiry Study jor the Canyon Disposition Initiative (221 -U Facility)<br />

JIM 100 , H-28


(^N<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

^18<br />

19<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

33<br />

34<br />

35<br />

36<br />

37<br />

38<br />

39<br />

^40<br />

Appendix H - Detailed Description of Alternative 6: DoE/R1.2001-11<br />

Close in Place - Collapsed Structure Rev. e 1 DtaU<br />

Redline/Strikeout<br />

ATTACHMENT H1-F'UNGTIONAL HIERARCHY<br />

H.1.4.1.4 211-U Tank Fatm and 211-UA Tank Farm<br />

H.1.4.1.5 Disposition 241-WR Vault Thorium Storage<br />

H.1.4.1.6 Disposition 2714-U Warehouse<br />

H.1.4.1.7 Disposition 275-UR Chemical Storage Warehouse<br />

H.1.4.1.8 Disposition 200-W-44 Sand F•tlter<br />

H.1.4.1.9 Disposition 291-U Process Unit Plant<br />

H.1.4.1.10 Disposition 291-U Stack<br />

H.1.4.1.11 Disposition 222-U Office Lab<br />

H.1.4.1.12 Disposition 224-U Concentration Facility, U03 Plant<br />

H.1.4.1.13 Disposition 224-UA Calcination Facility<br />

H.1.4.1.14 Disposition 292-U Stack Monitoring Station<br />

H.1.4.2 Disposition buried piping which are located beneath the proposed<br />

environmental cap<br />

H.1.4.2.1 Remove air tunnel outside 221-U<br />

H.1.4.2.2 Remove misc yard piping and encascments<br />

H.1.43 Confirm remediation of waste sites within the environmental cap<br />

footprint<br />

H.1.43.1 216-U-4 Reverse Well<br />

H.l A3.2 216-U- 4A French Drain<br />

H.1.433 216-U-7 French Drain<br />

H.1.43.4 216-U-15 Trench<br />

H.1.43.5 224-U-HWSA<br />

H.1.4.3.6 241-UX-154 Diversion Box<br />

H.1.43.7 241-UX-302 Catch Tank<br />

H.1.43.8 2607-W-7 Septic Tank and Drain Field<br />

H.1.43.9 UPR 200-W-33<br />

1I.1.4.3.10 UPR 200-W-39<br />

H.1.43.11 UPR 200-W-55<br />

H.1.43.12 UPR 200-W-60<br />

H.1.4.3.13 UPR 200-W-78<br />

H.1.4.3.14 UPR 200-W-101<br />

H.1.43.15 UPR 200-W-118<br />

H.1.4.3.16 UPR 200-W-125<br />

H.1.43.17 UPR 200-W-138<br />

I-1.1.43.18 UPR 200-W-162<br />

H.1.4.4 Confirm that wells located within environmental cap footprint have been<br />

decommissioned<br />

H.1.4.4.1 299-W 19-8<br />

H.1.4.4.2 299-W 19-55<br />

11.1.4.43 299-W 19-98<br />

Final FeasfblHry Study jor the Canyon Disposition lnJtiat(ve (221-U Facility)<br />

7uae 100 3<br />

H-29


Appendix H-Detailed Description of Alternative 6: DOtrnrnlr2oo1-it<br />

I Close in Place - Collapsed Structarc Rev. e l nr^rt p<br />

^ 1Ledline/Slrikeout<br />

A'I'I'ACHMENT Hl -FUNCPIONAL HIERARCHY<br />

1 H.1.4.5 Excavations to prepare working area adjacent to 221-U<br />

2 1i.1.4.5.1 Prepare area along northwest side<br />

3 11.1.4.5.2 Prepare area along southeast side<br />

4 H.1.5 Manage Hazardous Wastes<br />

5 H.1.5.1 Identify waste generated<br />

6 H.1.5.2 Prepare inventory of waste shipped to ERDF and elsewhere<br />

7<br />

8<br />

9 H.2 OPERATE EXISTING COMPLEX<br />

10 H.2.1 Empleee i{teske inCroutine of 221-U Galleries<br />

11 rrc' ^. s 'rrair;ll-^leettieal-6a1<br />

12 11.2.1.2 H.2.1.1 Grout Electrical Gallery through Pipe Gallery floor<br />

13 ,<br />

14 H:2-1-4-.H 2. i.2 Grout Pipe Gallery through Operating Gallery floor<br />

15 H.2.2 DdcD 221•U Building<br />

16 H.2.2.1 Mobilize and erect cranes<br />

17 H.2.2.2 Remove end walls and roof sections<br />

18 H.2.2.2.1 Remove end walls using wire sawing.<br />

19 H.2.2.2.2 Wire saw wall panels<br />

20 H.2.2.2.3 Remove and place roof panels at ground level on northwest<br />

21 side of 221-U<br />

22 H.2.2.3 Remove canyon walls down to canyon deck level<br />

23 H.2.23.1 Wire saw wall sections into blocks<br />

24 H.22.3.2 Place sections on top of roof slab sections. Use same crane as<br />

25 roof slab removal work<br />

26 H.2.2.3.3 Demolish craneway floor slab and shield wall. Place sections<br />

27 on canyon floor and adjacent to southeast side of 221-U<br />

28 ^ H.2.2.3.4 Remove bridge cranes. Place either in GeACell 3 before<br />

29 grouting or on canyon floor<br />

30<br />

31<br />

32 H3 CLOSE THE COMPLEX<br />

33 H3.1 Construct Environmental Cap<br />

34 H.3.1.1 Place engineered fill evenly around and over 221-U. Where necessary,<br />

35 use flowable grout to fill voids<br />

^ 36 H3.1.2 Construct engineered barrier<br />

37 11.3.1.3 Place erosion protection layer on 3:1 fill slopes<br />

Final Feasibipry Srady jor the Canyon Disposition Initiative (221-U Facility)<br />

Ju ne '001 H-30


^<br />

Appendix H - Detailed Description of Alternative 6: DoEIRI.-2001-1t<br />

Close in Place - Collapsed Structure Rev. o i ljrafi n<br />

RedlincLStrikeoul<br />

1 11.3.2 Revegetatesite<br />

ATTACHMENT Hl -FUNCTIONAL HIERARCHY<br />

2 H.3.2.1 Prepare all disturbed areas and engineered barrier for seeding<br />

3 11.3.2.2 Apply approved seed mix and soil fixative<br />

4 H.3.3 Pick up and clean the complex<br />

5 H3.3.1 Remove excess equipment and materials<br />

6 H3.3.2 Conduct final walkdown<br />

7 113A Sustain Post Closure<br />

8 H.3.4.1 Establish institutional controls<br />

9 H.3.4.1.1 Establish access restrictions<br />

10 H.3.4.1.2 Establish deed restrictions<br />

11 H.3.4.1.3 Establish restrictions on use of the complex<br />

12 H.3.4.2 Maintain monitoring system<br />

13 H.3.4.2.1 Monitor groundwater<br />

14 H.3.4.2.2 Monitor neutron probes below engineered baaier<br />

15 H3.4.2.3 Periodically inspect barrier for erosion & settlement<br />

16<br />

Final Ftasibility StndyjordreCanyon Disposition fnhiative (221-U Facility)<br />

m ?tXl H-31


Appendix H - Detailed Description of Alternative 6: noFJw-.20ot-1 t<br />

^ Close in Place - Collapsed Structui•e Rev. e 1 DrMft A<br />

^ Redline/Strikeont<br />

I '<br />

^<br />

Final Feasibility Study jar the Canyon Disposition Liii(alfve (221-U Facility)<br />

Ju ne 100 ^ H-32


^<br />

n 1 APPENDIX I<br />

2<br />

TECHNOLOGY APPLICATIONS<br />

^<br />

DOFJRL-2001-11<br />

Rev.9 aft<br />

Rcdlinc/Stril,eoat<br />

Final Feasibility Study for the Canyon Disposition initiatine (221•U Facility)<br />

nc 00v I-i


f^<br />

^<br />

DOFJRL-2001-I I<br />

Rev. N raft<br />

Rcdf inc/Stri I,eout<br />

Final FraslbifJry Srady jor ghc Canyon Disposition lniNative (221-U Facility)<br />

ne ^ I-ie


^<br />

DOE/R1^2001-I 1<br />

Rev. N Draft<br />

Rcdlinc/Slrikonut<br />

1 TABLE OF CONTENTS<br />

2<br />

3<br />

4 I DECOMMISSIONING TECHNOLOGY APPLICATIONS ........... ......................... I-1<br />

5 1.1 DECONTAMINATION ...................... _............................................................... 1-1<br />

1.1.1 Chemical Decontamination Techniques ...................................................I-1<br />

1.1.2 Mechanical Decontamination Techniques ...............................................I-2<br />

1.2 EQUIPMENT REMOVAL AND SIZE REDUCTION .......................................1-6<br />

10 1.2.1 Mechanical Cutting Teehniques ............................................................... I-6<br />

11 1.2.2 Thermal CuttingTechniques.... ».... _ ........................................................I-8<br />

12 1.23 Other Techniques ................... .................................................................. 1-9<br />

13<br />

14 1.3 DEMOLTTION ................................................................................................... I-10<br />

15 1.3.1 Controlled Blasting ......... .......................................... ........ _................... I-10<br />

16 1.3.2 Wrecking Ball or Slab.... _ ...................................................................... I-10<br />

17 1.3.3 Backhoe-Mounted Rams ........................................................................ I-11<br />

I'` 18 1.3.4 Rock Splitter....... ........... ....................................................................... I-11<br />

19 I.3S Bristar Demolition Compound ............................................................... I-11<br />

20 1.3.6 Paving Breakers and Chipping Hammers ........................ ..................... I-12<br />

21<br />

22 1.4 REFERENCE ..................................................................................................... I-12<br />

23<br />

Final Femsibility Study jor JJee Canyon Disposition lahfRlivt(221-U Facility)<br />

I )onc21)n3 I-ili


f^<br />

^<br />

1<br />

2<br />

DOFlRI.-2001-11<br />

Rev. pI afi B<br />

RcdlinclStrikco^rt<br />

Final Feasibi7ity Studyfor the Canyon Disposition fnlUattve (221-U Facility)<br />

^ juni:200 I-IV


^<br />

DOFJRL-2001-11<br />

Rev. N 1 Drrft B<br />

Redline/Siri{.etxtt<br />

1<br />

2<br />

APPENDIX[<br />

3<br />

4<br />

DECOMMISSIONING TECHNOLOGY APPLICATIONS<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

This appendix identifies industry standard technologies for decontaminating and<br />

decommissioning (D&D) nuclear facilities. The information in this appendix represents a<br />

synopsis of information contained in the U S. Department ojEnergy Decommissioning<br />

Handbook (DOE 1994). The technologies have been broadly classified as technologies<br />

associated with the following:<br />

12 • Decontamination<br />

13 • Equipment removal and size reduction<br />

14<br />

15<br />

16<br />

• Demolition.<br />

17<br />

18<br />

1.1 DECONTAMINATION<br />

19 Decontamination is regularly used to reduce occupational exposure, reduce the potential for the<br />

20<br />

21<br />

release and uptake of radioactive material, permit reuse of a component, and facilitate waste<br />

management. The decision to decontaminate should be weighed against the total dose and cost.<br />

22<br />

23 Decontamination techniques are primarily categorized as chemical or mechanical. Selection of<br />

24 the appropriate technology or technologies for a particular decontamination activity should<br />

25<br />

26<br />

consider the following:<br />

27<br />

28<br />

• Cost<br />

29<br />

30<br />

• Surface layer thickness to be removed<br />

31<br />

32<br />

• Final end state of the material surface<br />

33 • Decontamination aim (the purpose to reduce exposure to personnel or release for<br />

34<br />

35<br />

unrestricted use)<br />

36<br />

37<br />

• Allowed dosage level to personnel<br />

38<br />

39<br />

• Amount of secondary waste generation and treatment required.<br />

40<br />

41<br />

1.1.1 Chemical Decontamination Techniques<br />

42 Chemical decontamination techniques use concentrated or dilute solvents in contact with<br />

^ 43<br />

44<br />

contaminated surface. The advantages of chemical dccontamination include the following:<br />

45 • Can be used for inaccessible surfaces<br />

Final Feasibility Study jor the Canyon Disposition Initiative ( 221-U Facility)<br />

^ imol I-l


I<br />

,.,. , ... .<br />

DOFJRI.-2001-11<br />

Appendix I - Decommissioning Technology Applications Rev.OI Draft<br />

RcdlineiStrikeout<br />

1 • Requires fewer work hours<br />

2 • Can decontaminate process equipment and piping in place<br />

3 • Can usually be performed remotely<br />

4 • Produces few airborne hazards<br />

5 • Uses chemical agents that are readily available<br />

6 • Produces wastes that can be handled remotely<br />

7 • Generally allows the recycling of the wash liquors after further processing.<br />

8<br />

9 The disadvantages of chemical dccontamination include the following:<br />

10<br />

11 • Not usually effective on porous surfaces<br />

12 • Can produce large volumes of waste<br />

13 • May generate mixed wastes<br />

14 • Can result in corrosion and safety problems when misapplied<br />

15 • Requires different reagents for different surfaces<br />

16 • Requires drainage control<br />

17 • For large jobs, generally requires construction of chemical storage and collecting equipment<br />

18 • Requires addressing criticality concerns, where applicable.<br />

19<br />

("',20 Common reagents used for chemical decontamination include water/steam, strong mineral acids,<br />

21 acid salts, weak acids, alkaline salts, completing agents, oxidizing and reducing agents,<br />

22 detergents and surfactants, and organic solvents.<br />

23<br />

24 1.1.2 Mechanical Decontamination Techniques<br />

25<br />

26 Mechanical decontamination techniques are physical techniques that can generally be considered<br />

27 as surface cleaning or surface removing. Mechanical decontamination can be used in lieu of or<br />

28 in conjunction with chemical decontamination and can be used on any surface (which typically<br />

29 achieves superior results). Mechanical decontamination processes require the work piece surface<br />

30 to be accessible. Crevices and corners are difficult to decontaminate using mechanical<br />

31 techniques. Many mechanical techniques also tend to create airborne dusts.<br />

32<br />

33 Industry-standard mechanical decontamination techniques are briefly described in the following<br />

34 sections.<br />

35<br />

36 1.1.2.1 Flushtng with Water. This technique involves flooding a surface with hot water. The<br />

37 hot water dissolves the contaminants, and the resulting wastewater is pushed to a central<br />

38 collection area. This method is usually performed after scrubbing, especially on floors. The<br />

39 volume of the wastewater can also be reduced by using a water treatment system to recycle the<br />

40 flush water.<br />

41<br />

Finai Feasibifiry Studyjor rGe Canyon DispoiUion fnitiative (121-U Faciiiry)<br />

Ju ne 2 003 1-2


DOFIRI.-2001-11<br />

( Appendix I - Decommissioning Technofogy Applications Rev. p l Dr t(f3<br />

Redline/Strikcut<br />

n 1 1.1.2.2 Dusting, Vacuuming, Wiping, and Scrubbing. This technique refers to physical<br />

2 removal of dust and particles from building and equipment surfaces by using common cleaning<br />

3 techniques.<br />

4<br />

5 1.1.2.3 Fxative/Stabilizer Coatings. Various agents can be used as coatings on contaminated<br />

6 residues to fix or stabilize the contaminant in place and dccrease or eliminate exposure hazards.<br />

7 No removal of contaminants is achieved.<br />

9 1.1.2.4 Turbulator. A turbulator is a large tank with propellers that direct the flow of a cleaning<br />

10 solution across a component.<br />

I1<br />

12 1.1.2.5 Metal-Based Paint Removal. Metals such as lead, cadmium, chromium, and mercury<br />

13 have been used as ingredients in paints used to coat the interior surfaces of buildings. In some<br />

14 instances, these paints (especially lead) may still be used to coat piping and other metallic<br />

15 structures or components. If decontamination of any such surface is required, use of paint-<br />

16 removal techniques could be used.<br />

17<br />

18 1.1.2.6 Strippable. The use of a strippable coating involves the application of a polymer<br />

19 mixture to a contaminated surface. As the polymer reacts, the contaminants are stabilized,<br />

20 becoming entrained in the polymer. In general, the contaminated layer is pulled off,<br />

("""^21 containerized,and disposed.<br />

22<br />

23 1.1.2.7 Steam Cleaning. Steam cleaning physically extracts contaminants from buildings and<br />

24 equipment surfaces. The steam is applied using hand-held wands or automated systems, and<br />

25 condensate is collected for treatment.<br />

26<br />

27 I.1.2.8 Sponge Blasting. This technique was originally developed for the painting industry as a<br />

28 surface-preparation activity. This technique cleans by blasting surfaces with various grades of<br />

29 foam-cleaning media ( i.e., sponges). The sponges are made of a water-based urethane. During<br />

30 surface contact, the sponges expand and contract, creating a scrubbing effect. Most of the energy<br />

31 of the sponges is transferred onto the surface being cleaned.<br />

32<br />

33 1.1.2.9 CO2 Blasting. This method is a variation of grit blasting in which CO2 pellets are used<br />

34 as the cleaning medium. Small dry-ice pellets are accelerated through a nozzle using<br />

35 compressed air at 4 to 8 kg/cm2 (50 to 250lblini). The pellets shatter when they impact the<br />

36 surface, and the resulting kinetic energy causes them to penetrate the base material and shatter it,<br />

37 blasting fragments laterally and releasing the contaminant from the base material.<br />

38<br />

39 1.1.2.10 Wet-Ice Blasting. This technique is similar to other decontamination technologies that<br />

40 direct a high-velocity stream of fine particles such as steel pellets, plastic pellets, or glass beads<br />

41 onto a surface to remove contamination. This system employs low-pressure air and wet ice for<br />

42 cleaning and surface preparation. Because this system uses water in the form of ice as its<br />

r"N 43 medium, no other consumables are required.<br />

44<br />

Fina<br />

Srudy jor the Canyon Disposition Initiotive (221-U Facility)<br />

Ò.^ibifity<br />

lanoi2U<br />

1-3


^<br />

DOF/RL-2001-11<br />

I Appendix I - Decommissioning Technology Applications Rev. 01 Draf<br />

Red lin cil trik eo u t<br />

1 1.1.2.11 Hydrobiasting. In this technology, a high-pressure 70 kg/cm2 (>10P ]bfin2) water jet is<br />

2 used to remove contaminated debris from surfaces. The debris and water are then collected,<br />

3 treated, and disposed.<br />

5 1.1.2.12 Ultra-High-Pressure Water. In this technique, water is pressurized up to 379,225 kPa<br />

6 (55,000 psi) by an ultra-high-pressun; intensifier pump. The water is then forced through a<br />

7 small-diameter nozzle that generates a high-velocity water jet at speeds of up to 914 m/s<br />

8 (3,000 ft/s).<br />

9<br />

10 1.1.2.13 Shot Blasting. Shot blasting is an airless method that strips, cleans, and etches the<br />

11 surface simultaneously. The technique is virtually dust free, so the potential for airbome<br />

12 contamination is very low. Portable shotblasting units move along the surface that is being<br />

13 treated as the abrasive is fed into the center of a completely enclosed centrifugal blast whecl. As<br />

14 the whecl spins, the abrasives are hurled from the blades, blasting the surface. The abrasive and<br />

15 removed debris are bounced back to a separation system that recycles the abrasive and sends the<br />

16 contaminant to a dust collector. Larger shot removes more concrete, and the etch depth can be<br />

17 controlled by varying the speed of the unit. Units are available that can remove a surface up to<br />

18 0.63 cm (0.25 in.) thick in a single pass.<br />

19<br />

20 1.1.2.14 Wet Abrasive Cleaning. A wet abrasive cleaning system is a closed-loop, liquid<br />

(--^'21 abrasive (wet grit blasting) decontamination technique. The system uses a combination of water,<br />

22 abrasive media, and compressed air and is applied in a self-contained, leaktight, stainless steel<br />

23 enclosure. The system uses a high


DOFJRL-2001-1l<br />

Appendix I - Decommission€ng Technology Applications Rev. 01 Draf<br />

RallinelSlrikeout<br />

1 1.1.2.18 Milling. There are two milling techniques: one for shaving metals and another for<br />

2 shaving concrete. Concrete milling is similar to concrete scabbling or scarifying, except that it<br />

3 may be applied to a much larger surface area. Large paving-type equipment is generally used to<br />

4 shave the concrete surface. Approximately 63 to 25.4 cm (2.5 to 10 in.) can be removed in this<br />

5 manner.<br />

6<br />

7 1.1.2.19 Dril1-and-Spall. The drill-and-spall technique was developed to remove contaminated<br />

8 concrete surfaces without demolishing the entire structure. The technique involves drilling<br />

9 2.54- to 3.81-cm ( 1- to 1.5-in.)-diameter holes approximately 7.6 cm (3 in.) deep into which a<br />

10 hydraulically operated spalling tool is inserted. The spalling tool bit is an expandable tube of the<br />

I I same diameter as the hole. A tapered mandrel is hydraulically forced into the hole to spread the<br />

12 fingers and spall off the concrete.<br />

13<br />

14 1.1.2.20 Paving Breaker and Chipping Hammer. Although paving breakers and chipping<br />

15 hammers are primarily used in demolition activities, they can be used to remove surface<br />

16 contamination up to 15.2 cm (6 in.) thick.<br />

17<br />

18 1.1.2.21 Electropolishing. Electropolishing is an anodic-dissolution technique. A small,<br />

19 controlled amount of material (conductive metal) is stripped from the surface of the object being<br />

20 cleaned. This method is reverse electrolysis.<br />

r^'121<br />

22 1.1.2.22 Ultrasonic Cleaning. Thistachniquo uses a generator to produce an ultrasonic<br />

23 frequency. A transducer then converts this high-frequency energy into low-amplitude<br />

24 mechanical energy (vibrations) of the same frequency. A vigorous scrubbing action is produced<br />

25 by a cleaning solution and imparted into the object being cleaned.<br />

26<br />

27 1.1.2.23 Vibratory Finishing. Objects are placed in a basket filled with abrasive media that is<br />

28 vibrated at a high frequency in a cleaning solution. The vibrating media produce a scouring<br />

29 action that removes contamination, including tape, paint, and corrosion products from most<br />

30 items.<br />

31<br />

32 1.1.2.24 Light Ablation. This technique uses the absorption of light energy and its conversion<br />

33 to heat to selectively remove surface coating or contaminants. For a given frequency of light,<br />

34 some surfaces reflect the beam, some transmit the beam, and others absorb the light energy and<br />

35 convert it to heat. If the light intensity is high enough, the surface film can be heated to 1,000EF<br />

36 to 2,000EF in microseconds.<br />

37<br />

38 1.1.2.25 Microwave Scabbiing. This technique directs microwave energy at contaminated<br />

39 concrete surfaces and heats the moisture present in the concrete matrix. Continued heating<br />

40 produces steam pressure-induced internal mechanical stresses and thermal stresses. When<br />

41 combined, these two stresses burst the surface layer of the concrete into small chips.<br />

42<br />

43 1.1.2.26 Flaming. This technique uses controlled high-temperature 1lames applied to<br />

44 noncombustible surfaces to thermally degrade organic contaminants.<br />

45<br />

Final Feasibility Study jor the Canyon Disposition lnkiarive (22l •U Facility)<br />

Ju ne (1f)t 1-5


DOFJRI.-2001-11<br />

I Appendix I- Decommissioning Technology Applications Rev. o l nrari 0<br />

^ Redlinc/Strikcout<br />

^<br />

1 1.1.2.27 Flame Scarifying. This technique is similar to flaming. The top layer of concrete is<br />

2 heated to cause differential expansion and spalling. Pieces of up to several centimeters in<br />

3 diameter erupt from the surface.<br />

4<br />

5 1.1.2.28 Plasma Torch. Potential uses in decontamination of materials include breaking down<br />

6 oils and polychlorinated biphenyls into less harmful or harmless substances, achieving the rapid<br />

7 spalling of concrete, and dclaminating contaminants from underlying substrates.<br />

9 1.1.2.29 Electrical Resistance. This technique is a spalling technique that involves heating the<br />

10 steel re-enforcing rods using electrical resistance or induction heating. This heating causes the<br />

11 bars to expand, which in turn induces the concrete to spail from the bars.<br />

12<br />

13<br />

14 1.2 EQUIPMENT REMOVAL AND SIZE REDUCTION<br />

15<br />

16 Equipment removal and size reduction refers to the physical dismantling and segmenting of<br />

17 equipment such as piping, pumps, tanks, hot cells, and laboratories. Equipment dismantling and<br />

18 segmenting techniques can be generally grouped into the three categories of mechanical, thermal,<br />

19 and other. The removal methods should be chosen based on the following major factors:<br />

20<br />

("^'21 • Radiological criteria<br />

22 • Availability or adaptability of suitable equipment<br />

23 •, Knowledge of problems to be tackled<br />

24 • Time available<br />

25 • Cost effectiveness of proposed solutions.<br />

26<br />

27 In general, the equipment chosen should be easy to use, familiar, reliable, well constructed, and<br />

28 proven. It should be capable of being used manually and adaptable for remote use.<br />

29<br />

30 1.2.1 Mechanical Cutting Techniques<br />

31<br />

32 The following techniques use mechanical forces and/or motions to cut or break a component.<br />

33<br />

34 1.2.1.1 Power Nibblers and Shears. A nibbler is a punch and die-cutting tool that normally<br />

35 operates at a rapid reciprocation rate of the punch against the die, "nibbling" a small amount of<br />

36 sheet metal work piece with each stroke. This process is ideal for cutting intricate shapes and<br />

37 turning comers.<br />

38<br />

39 A shear is a two-blade or two-cutter tool that operates on the same principle as a conventional<br />

40 pair of scissors. A blade shear primarily is used for in-line cutting of sheet metal, and a rotary<br />

41 shear is capable of producing irregular or circular cuts. In addition to the cutting of thin sheets,<br />

42 the power shear is also applicable to the cutting of small-bore piping and tubing and, in some<br />

(00^\43 instances, can be used to segment tanks. The large mobile shears are capable of cutting 0.63-cm<br />

44 (0.25-in.)-thick steel and can be used on structural steel, largc-diameter piping, and above- and<br />

45 belowgradc tanks.<br />

Final Feasibility Srudy jor the Canyon Dispostrion lnitiarive (221•U Facility)<br />

]ync7.40 1-6


DOFJRG2001-11<br />

I Appendix I- Decommissioning Technology Applications Rev. o D raft n<br />

^ Redline/Slrikeout<br />

I<br />

2 11.1.2 Conventional Mechanical Saws. Hacksaws, guillotine saws, and reciprocating-action<br />

3 saws are relatively common industrial tools used for cutting all metals with a reciprocating-<br />

4 action, hardened-steel saw blade. These saws are frequently selected for cutting piping systems<br />

5 because of their low operating cost, high cutting speed, and ease of contamination control. These<br />

6 saws can be applied in either portable (hand-held or remote) or stationary models.<br />

7<br />

8 I.2.13 Circular Cutters. A circular cutting machine is a self-propelled unit that cuts as it<br />

9 moves around the outside circumference of a pipe on a track. The machine may be powered<br />

10 either pneumatically, hydraulically, or electrically and is held to the outside of the pipe or<br />

11 component by a guide chain that is sized to fit the outside diameter.<br />

12<br />

13 1.2.1A Abrasive Cutters. An abrasive cutter is an electrically, hydraulically, or pneumatically<br />

14 powered wheel formed of resin-bonded particles of aluminum oxide or silicon carbide. The<br />

15 wheels, usually reinforced with fiberglass matting for strength, cuts through the work piece by<br />

16 grinding the metal away. The cutting technique generates a continuous stream of sparks, making<br />

17 it unsuitable for use near combustible materials. Because the particles are removed in very small<br />

18 pieces, contamination control is a significant problem.<br />

19<br />

20 I.2.1S Wall and Floor Sawing. Wall and floor sawing Is used when disturbance of the<br />

to^'21 surrounding material must be kept to a minimum. A diamond or carbide wheel is used to<br />

22 abrasively cut through the concrete. The blades can be used to cut through reinforcing rods.<br />

23 Floor saws, also called slab saws and flat saws, feature a blade that is mounted on a walk-behind<br />

24 machine requiring only one operator. Wall saws, also called track saws, employ a blade on a<br />

25 track-mounted machine. The track mounted on a wall or incline will not permit the use of a floor<br />

26 saw. The operator manually advances the blade into the work. The dust produced by the<br />

27 abrasive cutting is controlled using a water spray.<br />

28<br />

29 1.2.1.6 Diamond Wire Cutting. Diamond wire cutting involves a series of guide pulleys that<br />

30 draw a continuous loop of multi-strand wire strung with a series of diamond beads and spacers<br />

31 through a cut. Contact tension, in combination with the spinning wire, cuts a path through<br />

32 concrete and reinforcing rods. If an internal cut is required (e.g., doorway), core drilling is<br />

33 necessary, and the wire is fed through the holes. Almost any thickness can be cut with this<br />

34 technique. The wire saw can cut unusual configurations and allows easy and safe cutting in<br />

35 difficult areas. Water is used for cooling and lubricating. Potential concerns associated with<br />

36 wire saws include physical hazards caused by mechanical failure or contaminant transport.<br />

37<br />

38 1.2.1.7 Explosive Cutting. Explosive cutting is a method of segmenting materials using an<br />

39 explosive that is formed in a geometric shape specially designed and sized to produce the desired<br />

40 separation of the work piece. The cutter Is shaped like a chevron, and the apex is pointed away<br />

41 from the material to be cut. When detonated, the explosive core generates a shock wave that<br />

42 fractures the casing inside the chevron and propels the casing into the material to be cut. This is<br />

(----,43 a potentially dangerous process, and the application should be left to expcrts who specialize in<br />

44 that field.<br />

45<br />

Final FeasibilirySrudy jor rlie Canyon Disposition Initiative (211-1/ Faciliry)<br />

^ unc ; 1-7


^<br />

DOFlRI.•2001-11<br />

Appendix I -Decommissioning Technology Applications Rev. WI ratt<br />

Rcdlinc/Strikcout<br />

1 1.2.1.8 Core Drilling and Stitch Drilling. The core drilling technique makes use of a diamond-<br />

2 or carbide-tipped drill bit in an electric- or fluid-driven rotary drill. Precise, circular cuts of<br />

3 almost any diameter up to 152 cm (60 in.) can be drilled. The stitch drilling process, an<br />

4 extension of the core drilling process, involves the boring of a series of overlapping holes. Stitch<br />

5 drilling can also be performed by boring close-pitched holes with the centerline of the holes<br />

6 located along the desired breaking plane in the concrete.<br />

7<br />

8 Core drilling produces no hazes or smoke, thereby facilitating contamination control. The dust<br />

9 produced by the drilling is controlled by a water spray that is also used to cool the drill bit.<br />

10 Stitch drilling is used where surrounding material must not be disturbed or where accessibility is<br />

11 limited. However, the slab to be removed must be amenable to the method used to shear the<br />

12 concrete (bar, slab, or wrecking ball) if overlapping holes are not drilled. The method of drilling<br />

13 close-pitched holes is not recommended for reinforced concrete because the remaining<br />

14 reinforcing rod inhibits shearing.<br />

15<br />

16 The process is very slow and costly for large volumes of massive concrete removal.<br />

17<br />

18 1.2.2 Thermal Cutting Techniques<br />

19<br />

20 Thermal cutters consist of flame producers and arc producers; both types of cutters are desesibed<br />

n 21 in the following sections.<br />

22<br />

23 1.2.2.1 Plasma Arc Cutting. The plasma arc cutting technique is based on the establishment of<br />

24 a direct current arc between a tungsten electrode and any conducting metal. The arc is<br />

25 established in a gas, or gas mixture, that flows through a constricting orifice in the torch nozzle<br />

26 to the work piece. The stream or plasma consists of positively charged ions and free electrons.<br />

27 The plasma is ejected from the torch nozzle at a very high velocity and, in combination with the<br />

28 arc, melts the contacted work piece metal and literally blows the molten metal away.<br />

29<br />

30 An automatic plasma arc cutting system would include torch-positioning equipment; torch travel<br />

31 system; air, starting gas, and plasma gas supply systems; pilot are high-frequency power supply;<br />

32 plasma arc power supply; and associated gas flow, arc, and mechanical travel controls. Portable,<br />

33 , hand-held automatic plasma cutting systems are available from various manufacturers as<br />

34 off-the-shelf items.<br />

35<br />

36 1.2.2.2 Oxygen Burning. Oxygen burning, sometimes referred to as oxyacetylene cutting,<br />

37 consists of a flowing mixture of a fuel gas and oxygen ignited at the orifice of a torch. In<br />

38 general, a hand-held torch is used in this process and is readily adaptable to automated<br />

39 positioning and travel.<br />

40<br />

41 The principal application of oxygen burning in equipment removal work would be for the<br />

42 general disassembly of structural carbon-steel members (e.g., beams, columns, and supports).<br />

n43 Because the process is so widely known, skilled workers who can handle the equipment are<br />

44 readily available. Moreover, the equipment is inexpensive to obtain and maintain and is quickly<br />

Final Feasibility Study for the Canyon Disposition lnitiativa (211•U Facility)<br />

Jun; 2M.1 1-8


. ,• . •<br />

DOFlRL-2001-11<br />

I Appendix I - Decommissioning Technology Applications Rev. O t Dr^ft B<br />

^ ei !ne/Strikcout<br />

1 and easily set up. In hazardous environments, the torch can be mounted on a remotely opcrated<br />

2 positioner to reduce the potential for exposures to workers.<br />

3<br />

4 An oxygen-buming torch is ordinarily unable to cut aluminum and other nonferrous or<br />

5 ferrous/high-pcrcent alloy metals, such as stainless steel.<br />

6<br />

7 1.2.2.3 Flame Cutting. Flame cutting, a technique used to cut concrete, involves a thermite<br />

8 reaction in which a powdered mixture of iron and aluminum oxidizes in a pure oxygen jet. As<br />

9 the high temperature of the jet (as high as 16,000°F) causes the concrete to decompose, the mass<br />

10 flow rate through the flame-cutting nozzle acts to clear the debris from the work piece area. Any<br />

l 1 reinforcing rods in the concrete add iron to the reaction, sustaining the flame and assisting the<br />

12 reaction.<br />

13<br />

14 Heat and smoke that result from the process can be removed with a blower and directed through<br />

15 a flexible duct that houses a water logger to hold down smoke particulates. The high operating<br />

16 temperatures preclude the use of HEPA filters for contamination control, making the flame-<br />

17 cutting technique poor for use in contaminated environments.<br />

18<br />

19 I.2.2.4 Thermite Reaction ILance. The thetmite reaction lance is an iron pipe packed with a<br />

20 combination of steel, aluminum, and magnesium wires through which a flow of oxygen gas is<br />

("",21 maintained. The lance cuts are achieved by a themtite reaction at the tip of the pipe in which all<br />

22 constituents are completely consumed. Temperatures at the tip range from 4,000°F to 10,000°F<br />

23 depending on the environment (air or underwater) and the ambient condidons of that<br />

24 environment. The lance is ignited in air by a high-temperature source such as an oxygen-burning<br />

25 torch or an electric arc. Typical lances are 3.2 m ( 10.5 ft) in length and have outside diameters<br />

26 of 0.38 in., 0.5 in., 0.63 in., or 0.69 in. Use of the lance is practical only in a hand-held mode.<br />

27 The lance operator must also be provided with complete fireproof protective clothing and face<br />

28 shield.<br />

29<br />

30 1.2.2.5 Arc Saw Cutting. The atC saw is an extension of nonconsumable melting electrode<br />

31 technology. It is a circular, toothless saw blade that cuts any conducting metal without physical<br />

32 contact with the work piece. The cutting action is achieved by maintaining a high-current<br />

33 electric arc between the blade and the material being cut. The blade can be made of any<br />

34 electrically conductive material (e.g.. tool steel, mild steel, or copper) with equal success. The<br />

35 depth of cut is limited by blade diameter, and a maximum cut of 0.9 m (3 ft) is considered<br />

36 achievable.<br />

37<br />

38 1.23 Other Techniques<br />

39<br />

40 Abrasive water-jet cutting is a technique that is neither mechanical nor thermal. In this<br />

41 technique, the material is eroded away by an abrasive. The abrasive water-jet cutting technique<br />

42 involves the use of highly pressurized water (as high as 379,225 kPa [55,000 psi]). The water is<br />

("^N43 pressurized by a hydraulically driven intensifier pump. The water tiows through a chamber<br />

44 where it is mixed with an abrasive, the most common being crushed garnet. This mixture of<br />

45 water and abrasive is then forced through a wear-resistant nozzle with a small orifice, which<br />

Final Feasibility Study jor the Canyon Disposltion )nitiative (221-U Facility)<br />

June2003 1-9


^'.<br />

DoEIR1.-2001-11<br />

Appendix I-Decomtnissioning Techitology Applications Rev.01 rafi<br />

2]-01fne/Strikcn t<br />

1 focuses the abrasive jet stream at the component being cut. The pressurized jet stream exits the<br />

2<br />

3<br />

4<br />

orifice at extremely high velocities, producing erosion that yields a clean cut. If this process is<br />

applied to contaminated surfaces, the resulting slurry, consisting of cut particles of material (i.e.,<br />

concrete and reinforcing bar), abrasive, and water, may require collection and treatment.<br />

5<br />

6<br />

7<br />

Abrasive water-jet cutting generates large quantities of water and used grit. It is possible to<br />

recycle the water, but such a recycling effort requires an ultra-pure filtration system with<br />

8 sufficient capacity to support operations. Without an ultra-pure filter, the cylinders of the<br />

9 intensifier pump will become scored more quickly, making the generation of the necessary high<br />

10 pressure virtually impossible. Moreover, the abrasives may also wear away the recycling system<br />

11<br />

12<br />

13<br />

14<br />

piping components, which could lead to leakage of contaminants. The cost of the filtration<br />

system adds to the high cost of the intensifier, making the overall process fairly expensive.<br />

15<br />

16<br />

1.3 DEMOLITION<br />

17 Demolition techniques also can be generally divided into mechanical and thermal categories.<br />

18 Several of the techniques describcd under decontamination and equipment removal can also be<br />

19 applied to concrete demolition activities. Techniques not previously discussed are described in<br />

20<br />

r2l<br />

the following sections. •<br />

22<br />

23<br />

I3.1 Controlled Blasting<br />

24 Controlled blasting is ideally suited for demolition of massive or heavily reinforced, thick<br />

25 concrete sections. The process consists of drilling holes in the concrete, loading them with<br />

26 explosives, and detonating using a delayed firing technique. The delayed firing increases<br />

27 fragmentation and controls the direction of material movement. Each borehole fractures radially<br />

28 during the detonation. The radial fractures in adjacent boreholes form a fracture plane. The<br />

29 detonation wave separates the fractured surfaces and moves the material toward the structure's<br />

30 free face. Controlled blasting is the concrete demolition method recommended for all concrete<br />

31 greater than 0.6 m (2 ft) thick, provided that noise and shock in adjacent occupied areas are not<br />

32 limiting. The process is well suited to heavily reinforced concrete demolition because a high<br />

33 degree of fragmentation may be achieved with proper selection of the blast parameters. The<br />

34<br />

35<br />

exposed reinforcing bar may then be cut with an oxyacetylene torch or bolt cutter.<br />

36<br />

37<br />

1.3.2 WreckingBall Bailor<br />

38 The wrecking ball is typically used for demolition of nonreinforced or lightly reinforced concrete<br />

39 structures less than 0.9 m(3 ft) in thickness. The equipment consists of a 2- to 5-ton ball or flat<br />

40<br />

41<br />

slab suspended from a crane boom. The ball may be used in either of two techniques to<br />

demolish structures. The preferred method is to drop the ball from a height of 3 to 6 m (10 to<br />

42 20 ft) above the structure. The maximum height of the structure is limited to about 30 m<br />

(*-'143 ( 100 ft). This method develops good fragmentation of the structure with maximum control of the<br />

44 ball after impact. The second method is to swing the ball into the structure using a suck line for<br />

45 recovery after impact. The structure height is limited to about 15.2 m (50 ft) because of the<br />

Final Feastbiliry Swdy jor the Canyon Disposition InHiativt (221-U Facility)<br />

nc 2001 1-10


DOFJ[ti.-2001-I 1<br />

Appendix I - Decommissioning Technology Applications [tev.0 D raft I;<br />

RcdlinclStrikcout<br />

n 1 crane instability during the swing and after impact. The latter method is not recommended<br />

2 because the target area is more difficult to hit and the ball may ricochet off the target and damage<br />

3 adjacent structures while putting side leads on the crane boom. The flat slab may only be used in<br />

4 the vertical drop mode, but offers the advantage of being able to shear through steel-neinforcing<br />

5 rods as well as concrete.<br />

6<br />

7 The wrecking ball or slab is recommended for nottradioactive concrete structures less than 0.9 in<br />

8 (3 ft) in thickness. It would be virtually impossible to control the release of radioactive dust<br />

9 during demolition due to the access needed for the crane to drop or swing the ball. For<br />

10 nonradioactive structures, the wrecking ball Is an effective method and provides good<br />

11 fragmentation to expose reinforcing rods.<br />

12<br />

13 1.3.3 Backhoe-Mounted Rams<br />

14<br />

15 Backhoe-mounted rams are used for concrete structures less than 0.6 m(2 ft) thick with light<br />

16 n:inforcement. The method is ideally suited for low-noise, low-vibration demolition. and for<br />

17 interior demolition in confined areas. The equipment consists of an air- or hydraulic-operated<br />

18 impact ram with a moil or chisel point mounted on a backhoe arm. With the ram head mounted<br />

19 on a backhoe, the operator has approximately a 6- to 7.6-m (20- to 25-ft) reach and the ability to<br />

20 position the ram in limited access structures. The ram is recommended for applications with<br />

('-121 limited access for heavy equipment, such as a wrecking ball, and where blasting is not pcrtnitted.<br />

22<br />

23 I.3.4 Rock Splitter<br />

24<br />

25 The rock splitter is a method for fracturing concrete by hydraulically expanding a wedge into a<br />

26 pre-drilled hole until tensile stresses are large enough to cause fracture. The tool consists of a<br />

27 hydraulic cylinder that drives a wedge-shaped plug between two expandable guides (called<br />

28 feathers) inserted in the pre-drilled hole. Concrete may be separated at the fracture line using a<br />

29 backhoe-mounted air ram or similar equipment. The reinforcing rod in reinforced concrete must<br />

30 be cut before separation is possible. The splitter is ideally suited for fracturing concrete in<br />

31 limited access areas where large air rams cannot operate. Reinforced concrete sections up to<br />

32 2.4 m (8 ft) thick may be cut with a single large unit. Reinforced concrete sections 3 m (10 ft)<br />

33 thick will require two or more large units to operate simultaneously.<br />

34<br />

35 I33 Bristar Demolition Compound<br />

36<br />

37 Bristar concrete demolition compound is a chemically expanding compound that is poured into<br />

38 pre-drilled holes and causes tensile fractures in the concrete upon hardening. Bristar is a<br />

39 proprietary compound of limestone, siliceous material, gypsum, and slag. Cracks will form and<br />

40 propagate along the fracture line. The crack width will range between 0.63 cm (0.25 in.) after<br />

41 10 hours to almost 5 cm (2 in.) after 15 hours. The fractured burden may then be removed with a<br />

42 paving breaker, backhoe, or bucket loader. If a reinforcing rod is encountered, it must be cut<br />

43 separately. The compound is not classified as a hazardous substance and can be readily stored<br />

44 and handled. Bristar is suited for use on massive nonreinforced concrete structures where noise,<br />

Final Feasibility Study jor the Canyon Disposition fnitiative (221-U Facility)<br />

^ luas 2,003 I-11


^<br />

n<br />

^<br />

DOF1RG2001-11<br />

Appendix I - Decommissioning Techno{ogy Applications Rev. AI raft<br />

edtine%Strikcout<br />

1 vibration, flyrock. dust, or gas must be avoided. It is not recommended for slabs of concrete less<br />

2 than 30 cm (12 in.) in thickness.<br />

3<br />

4 1.3.6 Paving Breakers and Chipping Hammers<br />

6 Paving breakers and chipping hammers remove concrete (and asphalt) by mechanicalty<br />

7 fracturing localized sections of the surface. Fracturing is caused by the impact of a hardened tool<br />

8 steel bit of either a compressed air or hydraulic fluid pressure source. Paving breakers are<br />

9 recommended for use on floors to remove small areas that are inaccessible for heavy equipment.<br />

10 They may also be used to expose reinforcing rods after controlled blasting to permit cutting of<br />

11 the rods.<br />

12<br />

13<br />

14 IA REFERENCE<br />

15<br />

16 DOE, 1994, U.S. Department ojEhergy Decommissioning llandbook, DOE/EM-0142P,<br />

17 U.S. Department of Energy, Washington, D.C.<br />

18<br />

Final Feasibifiry Stwdy jor the Canyon Disposition Initiative (221-U Facility)<br />

^ 1Jin£ 200 1-12


^<br />

r APPENDIX J<br />

f^<br />

APPLICABLE OR RELEVANT AND<br />

APPROPRIATE REQUIREMENTS<br />

DOFJRLr2001-11<br />

Rev.4 1. DraR BA<br />

Redtinc/StriGeont<br />

Final fiarlerriy srudyfor the Canyon Disposition Initiative (?Il-u Pacrrfy) ^<br />

September^^F^a^9^ I-i


^<br />

("`<br />

^<br />

DOFJRI.2001-11<br />

Rev. G I. Drafl BA<br />

FlnalFear1b1f1ryStadyjor the Canyon DfspasltlonlnUfotPoe (221-UFac!liry)<br />

Scptember 2002$#rkv*-v-3Atu J-ii


ao"N<br />

^<br />

n<br />

TABLE OF CONTENTS<br />

DOEIRII-2001-11<br />

Rev. 0 1. Dra ft 8A<br />

Redlinc/Strikmut<br />

APPLICABLE OR RELEVANT AND APPROPRIATE REQUIREMENTS ......... J-1<br />

J.1 INTRODUCTION ............................................................................................... J-1<br />

J.2 STANDARDS FOR SOIL CLEANUP AND GROUNDWATER AND<br />

RIVER PROTECTION..._ ................................................................................... J-2<br />

J.2.1 Full Removal and Disposal Alternative (Alternative 1) .......................... J-3<br />

J.2.2 Containment Alternatives (Alternatives 3,4, and 6) .... .......................... J-3<br />

J.3 WASTE MANAGEMENT STANDARDS ......................................................... J-3<br />

J.3.1 Full Removal and Disposal Alternative (Alternative 1) ............... _......... J-4<br />

J.3.2 Containment Alternatives (Alternatives 3,4, and 6) ............................... J-4<br />

J.4 WASTEWATER MANAGEMENT STANDARDS ........................................... J-6<br />

J.4.1 Full Removal and Disposal Alternative (Alternative 1) .......................... J-6<br />

3.4.2 Containment Alternatives (Alternatives 3, 4, and 6) ............................... J-6<br />

J.5 STANDARDS FOR PROTECTION OF THE COLUMBIA RIVER FROM<br />

DIRECT DIS CHARGES ..................................................................................... J-6<br />

J.6 AIR EMISSION STANDARDS ............................................................... _......... J-7<br />

J.6.1 Full Removal and Disposal Alternative (Alternative 1) .......................... J-7<br />

J.6.2 Containment Alternatives (Alternatives 3, 4, and 6) ......................J-83&L7<br />

J.7 STANDARDS FOR THE PROTECTION OF CULTURAL AND<br />

ECOLOGICAL RESOURCES .................... ......................... ........ ........ ........... .. 1-8<br />

J.7.1 Full Removal and Disposal Alternative (Alternative 1)<br />

J.7.2 Containment Alternatives (Alternatives 3,4, and 6) .».<br />

J.8 RADIATION PROTECTION STANDARDS .................................................... J-9<br />

J.8.1 Full Removal and Disposal Alternative (Alternative 1) ........................ J-10<br />

J.8.2 Containment Alternatives (Alternatives 3,4, and 6) ............................. J-10<br />

3.9 REFERENCES ...... ............................................:............................................... J-10<br />

•<br />

Flnal fearlbfliry Studyjor the Canyon Disposition InUtatlve (I?!-U Faeiliry)<br />

goflawb^F AUFSeptembers ln3 J-iii I .<br />

J-9<br />

J-9


^<br />

r^,<br />

TABLES<br />

DOFJRIr2001-11 •<br />

Rev.8 1. Drntt B,4<br />

Redline/Stri{.crtn ^ •<br />

J-1. Identification of Potential Federal ARARs and TBCs for the 221-U Facility<br />

Canyon Disposition Initiative Remedial Alternatives ................................................... J-17<br />

J-2. Identification of Potential State ARARs and TBCs for the 221-U Facility<br />

Canyon Disposition Initiative Remedial Alternatives ...................................... J-27J-2Fi4:i<br />

FAmlFearlbtfityS7adyjorthe Cmryon Diaposftlon/nlrlaHve (221-UFoc7fity)<br />

S@ft "UhM 1001 September^s!N)s J-iv I


^<br />

J.1 INTRODUCTION<br />

APPENDIX J<br />

APPLICABLE OR RELEVANT AND<br />

APPROPRIATE REQUIREMENTS<br />

DOE/RI.2001-11<br />

Rev. Cl Draft T3A<br />

Section 121 of the Comprehensive Environmental Response, Compensation, and IdablllryAct of<br />

1980 (CERCLA), as amended, establishes cleanup standards for remedial actions at National "<br />

Priorities List sites. Section 121 requires, in part, that any applicable or relevant and appropriate<br />

standard, requirement, criteria, or limitation under any Federal environmental law, or any more<br />

stringent state requirement promulgated pursuant to a state environmental statute, be met (or a<br />

waiver justified) for any hazardous substance, pollutant, or contaminant that will remain on site<br />

after completion of remedial action. In addition, 40 Code ojFederal Regulations (CFR)<br />

300.435(b) requires that all applicable or relevant and appropriate requirements (ARARs) be met<br />

(or waived) during the course of the remedial action.<br />

When requirements are identi6ed, a determination must be made as to whether those<br />

requirements are applicable or relevant and appropriate. A requirement is applicable if the<br />

specific terms (orjurisdictional prerequisites) of the law or regulations directly address the<br />

circumstances at a site. If not applicable, a requirement may nevertheless be relevant and<br />

appropriate if (l) circumstances at the site are, based on best professional judgment, sufficiently<br />

similar to the problems or situations regulated by the requirement; and (2) the use of the<br />

requirement is well suited to the site.<br />

To-be-considered (TBC) information is nonpromulgated advisories or guidance issued by<br />

Federal or state governments that are not legally binding and do not have the status of potential<br />

ARARs. In some circumstances, TBCs will be considered along with ARARs to determine the<br />

remedial action necessary for protection ofhuman health and the environment. The TBCs<br />

complement ARARs in determining what is protective at a site or how certain actions should be<br />

implemented.<br />

The U.S. Environmental Protection Agency (EPA) has developed a two-volume guidance<br />

document for preparing ARARs, titled CERCLA Compliance with Other Laws Manual, Interim<br />

Final (EPA 1988,1989). This guidance document defines three categories of ARARslfBCs:<br />

• Chemical-specific requirements are usually health- or risk-based numerical values or<br />

methodologies that, when applied to site-specific conditions, result in the establishment of<br />

numerical values. These values establish the acceptable amount or concentration of a<br />

contaminant that may be found In, or discharged to, the ambient environment.<br />

^ • Action-specific requirements are usually technology- or activity-based requirements or<br />

limitations triggered by the remedial actions performed at the site.<br />

Final Feasibility Sn+dyjor the t:arryon Dtrposlr(on lnitiatlve (211-U Facility)<br />

Septnnber^^l J-1 I


^<br />

Appendix J- Applicable or Relevant and •• • DoFlRIr20o 1-1 t•` •••'<br />

Appropriate Requirements ... Rev.A I nralt 6A •<br />

Redline/Strikeout<br />

;•..Location-specific requirements are restrictions placed on the concentration of dangcrous :substances<br />

or the conduct of activities solely because they occur in special geographic areas.<br />

The information presented In this appendix contains asumman• discussion of how each remedial<br />

alternative evaluated for the 221-U Facility will comply with key ARARs/TBCs. I)etailed Mists<br />

of potential federal and state ARARs/TBCs are presented in Tables J-1 and J-2, respectively.<br />

Because the No Action alternative does not<br />

no associated ARARs or TBCs-+efawaatiet<br />

natbeen provided for this alternative .<br />

J.2 STANDARDS FOR SOIL CLEANUP AND GROUNDWATER<br />

AND RIVER PROTECTION<br />

The<br />

Nashingrox Admixislratfve Code (WAC) 173-340 e+xl-establishes cleanup standards (including<br />

cleanup levels and points of compliance) for nonradioactive contaminants in soil and<br />

groundwater. In setting standards, AtTVA-WAC 173-340 prescribes a methodology for<br />

calculating cleanup levels based on potential land use and exposure assumptions. In addition,<br />

?.t FF,L WAC 173-340 specifies that soil and groundwater cleanup must be accomplished so that<br />

other interconnected media, such as adjacent surface waters, are protected. For a containment<br />

alternative, AIT4'-A WAC 173-340 acknowledges that numeric cleanup levels uill not be<br />

attainedaMAGI be-- mo but that reliance on controls (e.g., barriers, groundwater monitoring, and<br />

institutional controls) will be used to preclude contact above the numeric cleanup levels and<br />

minimize the migration of hazardous substances.<br />

'It is assumed that all waste<br />

management facilities will be closed after a period of 50 ycars arid the 200 Areas will be<br />

restricted to public entry for an additiona1100 years by enforcement of effective institutional<br />

controls. After that time, although institutional controls would still exist, it is presumed that an<br />

intruder could obtain access to the area and establish a residence, although the presence of<br />

effective barriers would prevent access to contaminated materials.<br />

It is assumed that Aafter the cessation of waste management operations, remediation goals for<br />

radioactive wastes and radioactively contaminated soils for human receptors «•illaFo eensidei-ei<br />

to be based on the EPA radionuclide soil cleanup guidance. The EPA has not promulgated<br />

regulations on radioactive soil contamination. However, it has been stated in a directive (EPA<br />

1999) that at CERCLA sites, a 10 to 10'6 incremental cancer risk range must be achieved for<br />

radionuclides to be considered protective of human health and the environment in lieu of less<br />

stringent standards promulgated by the NRC at 10 CFR 20 Subpart E. At<br />

1 lanford. a 15 mrem/yr dose above background (generally representing a risk level of<br />

Final Fearibiliry Srrrdyfor the Canyon Dfspoairion InlrlarHe (221-UFaeNiry)<br />

94ptOR11urNO I September_ZM2 J-2


.• Appendix J- Applicable or Relevant and• ^•••' DOSlRlr2oaI-t t'<br />

Appropriate Requirements Rev.4 1 Man BA<br />

Redline/S(ri{.eout<br />

r_^'<br />

approxitnately 3 x 10'+risk)' g leatiup level is applied during remedial<br />

actions aetiv+ties to achieve the CERCLA risk range. Standards for maximum contaminant levels<br />

for certain radionuclides, based on an annual dose limit, are provided in 40 CFR 141.<br />

The following information provides an analysis ofhow each alternative is anticipated to comply<br />

with the ARARs and TBCs for soil cleanup and protection of groundwater and the Columbia<br />

River.<br />

J.2.1 Full Removal and Disposal Alternative (Alternative 1)<br />

Removal and subsequent treatment and disposal of the 221-U Facility and underlying<br />

contaminated soils will provide compliance with all soil and groundwater/river cleanup standards<br />

associated with an industrial land use at the 221-U Facility.<br />

J.2.2 Containment Alternatives (Alternatives 3,4, and 6)<br />

Containment will provide compliance with all soil and groundwater/river cleanup standards for<br />

both nonradioactive and radioactive constituents by preventing exposure to centaminated<br />

wastecontaminants and ensuring that funher mobilization of contaminants to groundwater and to<br />

the river is prevented.<br />

J.3 WASTE MANAGEMENT STANDARDS<br />

The Resource Conservation and RecoveryAct of1976 (RCRA) regulates the generation,<br />

transportation, storage, treatment, and disposal of solid and hazardous waste. Authority to<br />

implement much of RCRA has been delegated to the state and is implemented via WAC 173-303<br />

(for dangerous waste) and WAC 173-304 ( for solid nondangerous waste). Authority for land<br />

disposal restrictions (LDRs) has been delegated to the state of R'ashin¢ton. which administers all<br />

federal LDRs thfo%&hbv reference to a 0 CFR 26g. in<br />

addition.Washinaton ndministcrc,-atitzr-tltaa state-only LDRs throueh WAC 173-303-140 . The<br />

Atomic EnergyAct oj1954 (AEA) establishes standards for the management of radioactive<br />

wastes. Regulations pertaining to the management and land disposal of low-level radioactive<br />

waste at NRC-licensed facilities are contained in 10 CFR 61. These regulations include barrier<br />

design requirements that include protection of humans from inadvertent contact with waste<br />

above acceptable levels at any time after the loss of active institutional controls.<br />

The Toxic Substances Control Act of1976 (fSCA) and its implementing regulations (40 CFR<br />

761) govern the storage, treatment, and disposal of extwiais-eeatainint polychlorinated<br />

biphenyls (PCBs) ^,•aste . The 1002 amenchu<br />

remediation wastes=Oiat ,Lchich does not depend on the current concentration of PCBs in the<br />

^-, waste for it4-spilis that occurred (1) after Apri11978 and the original source contained PCBs at<br />

500 ppm or greater, or, (2) after July 1979 and the original source contained PCBs at 50 ppm or<br />

greater. Risk-based determinations can be made for PCB rcmediation waste under th s-<br />

FGwl Fearlb!lity Studyfor the Canyon Disposition !nltWtive (SZI-U Faelliry)<br />

girl awt.%0 340 !September 2002 • J-3


t^<br />

^<br />

Appendix J-Applicable or Relevant and,- • DoFJRL2001t 1' ^<br />

•Appropriate<br />

Requirements Rev.4 1 Draft Ba. ^ =•,<br />

Redline/Strikeout<br />

Alternatives that involve facility demolition or the removal of waste or contaminated media or<br />

ex situ treatment may generate solid, dangerous, or radioactive waste. The RCRA requirements<br />

are applicable to those alternatives that margenerate, treat, store, or dispose of solid or<br />

dangerous waste. The substantive requirements of 10 CFR 61 are potentiall^• relevant and<br />

appropriate to those alternatives that g0liffater}reat-Pr-dispose of radioactive waste in situ .-,44<br />

Waste would be disposed to the Environmental Restoration<br />

Disposal Facility (ERDF), which is designed to meet the requirements of RCRA. TSCA, and<br />

8>zlow-Ievel radioactive waste standards. For alternatives that involve leaving solid or<br />

dangerous waste in place, RCRA performance standards for landfill covers are relevant and<br />

appropriate and will be incorporated into the design. Cover performance standards contained in<br />

10 CFR 61 are potentiallv relevant and appropriate to the in-place disposal of radioactive waste.<br />

The following information provides an analysis of how each alternative is anticipated to comply<br />

with the ARARs and TBCs for waste management.<br />

J3.1 Full Removal and Disposal Alternative (Alternative 1)<br />

Large quantities of soil and debris (e.g., piping, structures, and cleanup materials) will be<br />

generated under this alternative. Some of these wastes may require treatment or a waiver from<br />

LDRs i+:oi•.kr-to be disposed at the ERDF or offsite waste disposal facility. It is anticipated that<br />

compliance with waste management standards will be achievable for the types of waste and<br />

contaminants that may Ae-required to he treatmented andtor disposed. Due to the potential for<br />

much greater quantities of waste to be generated from this alternative, waste management<br />

ARAR/1BC compliance will be more complex for this alternative rslati+e te than for the disposal<br />

alternatives. Treatment actions may generate treatment residuals that potentially could require<br />

treatment prior to disposal at the ERDF or another disposal unit to comply with applicable<br />

requirements .<br />

J3.2 Containment Alternatives (Alternatives 3,4, and 6)<br />

collection m•stems willwakt be souehlrrwsired hecauso the huttom containment scstem (the floor<br />

Flrtal Feasibility Studyfor the Canyon Disposition In(t(atfve (111-U PacUtry)<br />

9 ipl iaAos '100 FSeptember ^0" _ .14


f^<br />

^<br />

(^N<br />

Appendix J= Applicable or Relevant and ' ,•. ^• DOFJRLr2oo1-11 ,•- '<br />

Appropriate Requirements Rev. o l rnafi pA ^<br />

Redtine/Strikeout<br />

,<br />

AlIeFna6va q , . . .<br />

^^ .<br />

.^ . ;^.^<br />

, , ,<br />

" ,. a ll<br />

...: . u.._... ....e...._,,_nrn. . . ................t ..,,..,t....,...o.n:<br />

Small quantities of waste may be generated from the placement of a barrier such as contaminated<br />

soils and cleanup debris generated during site preparation and construction. Wastes may also be<br />

generated during maintenance of the barrier. These wastes may or may not require treatment<br />

nrioria-^ to bz-disposaled at the ERDF. It is anticipated, however, that treatment to meet<br />

disoosal<br />

standards will be achievable.<br />

Wastes that will be left in place- unJer all comiinmcnt alternatices include residuals remaining in the<br />

61-cm (24-in.) concrete-encased tile sewer pipe drains located 13.7 m (45 ft) below grade.<br />

Limited characterization information (two "opportrmistic" samples of residual material on the skids<br />

of the robotic crawler, see Section 2.6) has shown that these residuals may contain quantities of<br />

transuranic (alpha-emitting transuranic isotopes with half-lives greater than 20 years)•<br />

radionuclides in concentrations greater than 100 nanocuries per gram of waste. Wastes<br />

exceeding these eoncentrations-.ea3led arc classified as TRU waste, and must be disposed to the<br />

Waste Isolation Pilot Plant deep geologic repository. However, under all of the disposal<br />

alternatives, the drain lines will be filled with grout to ensure that a preferential pathway for<br />

liquids is not left in place. The resulting solidified residuals would no longer meet the definition<br />

ofTRU waste and could be left in place. This assessment complies with various guidance' for<br />

concentration averaging of solidified waste matrices. Concentration averaging allows solidified<br />

waste to be based on the solidified nuclide activity divided by the volume or weight of the<br />

'For example, M.R.1Cnapp, U.S. Nuclear Regulatory Commission to Commission Licensees. "Issuance orFinat<br />

Branch Technical Position on Concentration Averaging and Eneapsulation, Revision in Part to Waste Ctassifcalion<br />

Technical Position," dated January 17,1995.<br />

Final FearibilirySrudyjor the Canyon Dispos!lion Initiative (221-U Faeiliry)<br />

fi,y4tttt"49(31SeptemtxrZLOl J-S 1<br />

,


^<br />

Appendia J- Applicable or Relevant and • ' DoE/ltt,100l-1 t<br />

Appropriate Requirements .. - Rev, e t orArt s,a<br />

Redline/Strikeout<br />

solidified mass. _In addition, under all of the disposal alternatives, TRU waste in sludge and<br />

17nu:.i :w #wnb in enA C_6 wnnl.l h. ....nv..l a..d di,,.,..n-.i<br />

.,.<br />

J.4 WASTEWATER MANAGEMENT STANDARDS<br />

The federal Clean iVaterAct oj1977 (CWA) cefltrels re ^tttlatas discharges of pollutants to<br />

surface waters. The '<br />

173-216 establishes requirements for discharges to waters of the state through the soil column to<br />

ensure that applicable surface water quality standards are met and that beneficial uses of<br />

groundwater are preserved. WAC 173-218 establishes requirements for injection of fluids to the<br />

ground through wells.<br />

J.4.1 Full Removal and Disposal Alternative (Alternative 1)<br />

Wastewater management standards may apply to contaminated wastewaters generated as a result<br />

of decontamination activities under the full removal and disposal alternative. Potentially<br />

contaminated may be discharged to the ground or may<br />

need to be collected and taken to the 200 Area's Liquid Effluent Retention Facility for treatment<br />

at the Effluent Treatment Facility. If any surface contamination removal work is identified for<br />

structures or waste, carbon dioxide blasting or scarifying will be used for its removal instead of<br />

water. No wastewater would be discharged to an injection well under this alternative.<br />

J.4.2 Containment Alternatives (Alternatives 3, 4, and 6)<br />

Decontamination wastewaters will be managed as described for Alternative 1. Stormwater<br />

runoff may require collection in some type of percolation/evaporation basin during operation,<br />

closure, and post-closure of the 221-U Facility under any of these alternatives if contaminated.<br />

Uncontaminated stormwater will not be rcouire collection and will he discharged to the ground<br />

The percolation/evaporation basin would be expected to meet standards for waste discharges<br />

from stormwater runoff. All known available and reasonable technologies will be implemented<br />

in the form of stormwater runon/runotl'management controls. For example, the barrier final<br />

design needs to address limiting runoff erosion of the barrier and capture of the runoff in some<br />

type of percolation/evaporation basin. No wastewater would be discharged to an injection well<br />

under this alternative.<br />

J-5 STANDARDS FOR PROTECTION OF THE COLUMBIA RIVER<br />

FROM DIRECT DISCHARGES<br />

The National Pollutant Discharge Elimination System (NPDES) authority, codified in 40 CFR<br />

122, addresses technology-based limitations and standards, control of toxic pollutants, and<br />

monitoring for direct discharges to waters of the United States, including stormwater. Public<br />

Final Fearlbiliry Stvr*for the Canyon Disposition lnftfatlve (111-UFacl/ity)<br />

Fa1taxil>ar31W tSeptember 2002 1-6<br />

.^


t^<br />

^<br />

AppendixJ-ApplicabteorRelevantand • DOFJlur2001-1l"-<br />

Appropriate Requirements •,. •• Rev. o l Drart Et+<br />

Redline/Strikeout<br />

,Law 100-605, Banjord Reach Comprehensive River Protection Study and Interim Protection,<br />

requires new activities near the Columbia River to minimize direct and adverse effects on the<br />

values for which the Columbia River is under study.<br />

No direct wastewater discharges to the Columbia River are planned under any of the alternatives.<br />

All remediation work will occur several miles from the river, sd there is no potential for<br />

stormwater runoff to the river.<br />

J.6 AIR EMISSION STANDARDS<br />

The Clean Air Act oj1977 establishes standards for the control of air emissions. Authority has<br />

partially been delegated to Washington State. Under 40 CFR 61 (Subpart H) and WAC 246-247,<br />

radionuclide airborne emissions from all combined operations at the <strong>Hanford</strong> <strong>Site</strong> may not<br />

exceed 10 mrem/yr effective dose equivalent to the hypothetical offsite maximally exposed<br />

individual. These regulations require verification of compliance through monitoring.<br />

"t3eneral Regulations for Air Pollution Sources" (WAC 173-400) and "Controls for New<br />

Sources of Toxic Air Pollutants" (WAC 173-460) establish air emission requirements for new or<br />

modified sources of air pollutants. These regulations establish new source review requirements,<br />

general emissions standards (e.g., control of fugitive dust), and technology requirements.<br />

The radionuclide emission limits would apply to all fugitive, diffuse, and point-source air<br />

emissions of radionuclides generated by any of the removal or ex situ alternatives. If there is the<br />

potential for any non-zero radioactive emissions, best available radionuclide control technology<br />

(BARCT) wille,AA be required. If the alternative willettd generate an increase of toxic air<br />

pollutants to the atmosphere above the small quantity emission rates, implementation of BARCT<br />

willeNkt be required.-_01.4-and th - U.'ash'<br />

The following information provides an analysis of how each alternative is anticipated to comply<br />

with the ARARs and •i'BCs for air standards.<br />

J.6.1 Full Removal and DiVosal Alternative (Alternative 1)<br />

Final Feasibility Studylor the Canyon D6pa*klon lntriative (??f-UFaclliry)<br />

F4j'WH!h0F 200 +Septemtxr1001 • J-7 ^

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!