Commercial/Recreational Mobile Generator Sets
Commercial/Recreational Mobile Generator Sets
Commercial/Recreational Mobile Generator Sets
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Service Parts<br />
<strong>Commercial</strong>/<strong>Recreational</strong> <strong>Mobile</strong> <strong>Generator</strong> <strong>Sets</strong><br />
Models:<br />
9 -33EFORD/EFORZD<br />
9 -33EFORDB/EFORZDB<br />
10 -40EORD/EORZD<br />
10 -40EORDB/EORZDB<br />
TP-6388 12/08e
Table of Contents<br />
Introduction ................................................................. 5<br />
Numbering System Significance ............................................... 5<br />
Illustrations ................................................................. 5<br />
How to Find Part Numbers .................................................... 5<br />
Hardware References ........................................................ 6<br />
Specification Number Index .................................................... 7<br />
Group 1: Cylinder Block ...................................................... 10<br />
Group 2: Gear Housing ....................................................... 14<br />
Group 3: Mounting Flange and Oil Pan .......................................... 18<br />
Group 4: Cylinder Head ....................................................... 22<br />
Group 5: Intake and Exhaust Manifold .......................................... 40<br />
Group 6: Camshaft and Drive Gear ............................................. 48<br />
Group 7: Turbocharger ....................................................... 50<br />
Group 8: Crankshaft and Piston ................................................ 52<br />
Group 9: Lub. Oil System ..................................................... 55<br />
Group 10: Lub. Oil Line ....................................................... 59<br />
Group 11: Cooling Water System ............................................... 62<br />
Group 12: Fuel Injection Pump ................................................. 74<br />
Group 12B: Governor ........................................................ 78<br />
Group 13: Battery Alternator ................................................... 79<br />
Group 14: Fuel Injection Valve ................................................. 80<br />
Group 15: Fuel Line .......................................................... 85<br />
Group 16: Starting Motor ...................................................... 89<br />
Group 17: Gasket Set ........................................................ 92<br />
Group 18: Engine ECU ..................................................... 100<br />
Group 101: Air Intake ....................................................... 101<br />
Group 103: Fuel System .................................................... 104<br />
Group 104: Cooling System ................................................. 106<br />
Group 105: Engine .......................................................... 114<br />
Group 107: Nameplate and Decals ............................................ 119<br />
Group 109: Skid and Plant Mounting .......................................... 120<br />
Group 201: <strong>Generator</strong> and Mounting ......................................... 122<br />
Group 301: Control and Harness ............................................. 128<br />
Group 501: Enclosure ...................................................... 130<br />
Group 701: Literature ....................................................... 136<br />
Kit List ................................................................... 137<br />
Parts List: Accessories ..................................................... 139<br />
Appendix A Abbreviations ................................................... 145<br />
Appendix B Common Hardware Application Guidelines .......................... 147<br />
Appendix C General Torque Specifications .................................... 148<br />
Appendix D Common Hardware Identification .................................. 149<br />
Appendix E Common Hardware List .......................................... 150<br />
Index ....................................................................<br />
153<br />
TP-6388 12/08 3
4<br />
TP-6388 12/08
This manual lists service replacement parts for<br />
generator set models listed on the front cover.<br />
Information in this publication represents data available<br />
at the time of print. Kohler Co. reserves the right to<br />
change this publication and the products represented<br />
without notice and without any obligation or liability<br />
whatsoever.<br />
This manual includes the following main sections:<br />
Table of Contents. Lists the sections of the manual.<br />
Introduction (and other information sections).<br />
Contains introductory material about part numbers,<br />
illustrations, and hardware.<br />
Specification Number Index. Lists the generator set<br />
specs and groups.<br />
Group Parts Lists. List the part numbers of parts in the<br />
groups.<br />
Kit Sections. List modules and accessories and their<br />
parts.<br />
Appendices. Include Abbreviations, Common<br />
Hardware Application Guidelines, General Torque<br />
Specifications, Common Hardware Identification, and<br />
Common Hardware List.<br />
Numbering System Significance<br />
This manual uses the following numbering systems:<br />
Specification Number. The product identification<br />
number located on the generator set nameplate.<br />
Specification numbers break down into groups.<br />
Group Number. A unique number representing a parts<br />
group needed to assemble a generator set function. For<br />
example, Group 101 is the Air Intake group.<br />
Variation or Module Number. A group might have<br />
several variations. Each variation performs the same<br />
function with different parts lists. For example, a 50 Hz<br />
generator alternator and a 60 Hz generator alternator<br />
both perform the same function; however, with different<br />
parts. Each difference requires a group variation or<br />
module number.<br />
Part Number. The part number identifies an individual<br />
assembly, subassembly, component, or accessory kit.<br />
TP-6388 12/08<br />
Introduction<br />
Illustrations<br />
Illustrations (or exploded-view drawings) best<br />
representing the widest range of variations accompany<br />
most groups in this manual. Illustrations do not depict all<br />
details and may not show all parts. Do not use<br />
illustrations for assembly or disassembly.<br />
How to Find Part Numbers<br />
Use the following steps to locate a service replacement<br />
part.<br />
1. Locate the generator set nameplate to identify the<br />
generator set spec number.<br />
2. Locate a second generator set nameplate listing<br />
accessories to identify installed modules. On<br />
some models the accessory nameplate is mounted<br />
inside the generator junction box.<br />
3. Turn to the Specification Number Index. The<br />
first column lists the generator set spec numbers.<br />
The headings identify the groups of parts that make<br />
up the generator set.<br />
4. Identify the group most likely to include the<br />
service part number.<br />
5. Find the group variation number at the<br />
intersection of the spec number row and the group<br />
column. Note the variation number.<br />
6. Page forward to locate the group identified in<br />
step 4 or find the appropriate page in the Table of<br />
Contents.<br />
7. Find the part on the illustration and note the item<br />
number of the part or find the part description in<br />
the parts list.<br />
8. Select the part number that corresponds to<br />
your group variation. The first column lists the<br />
illustration item number. Find the variation<br />
identified in the Specification Number Index or the<br />
module number found on the generator set<br />
nameplate in the appropriate column on the right<br />
side of the parts list table. Find the quantity used at<br />
the intersection of the item number row and the<br />
variation column. A blank space at the intersection<br />
means the variation/module does not use that part<br />
number.<br />
5
6<br />
Hardware References<br />
Many common hardware items do not appear in parts<br />
manuals or will appear as common hardware entries. A<br />
common hardware entry lists the size of the hardware.<br />
For example, an item that appears as “Hardware,<br />
3/8-16” in the text means that the piece is 3/8-16 size.<br />
Obtain common hardware locally or, if contacting the<br />
factory, use the Common Hardware List in the appendix<br />
to identify the common hardware part number and<br />
specifications. See Common Hardware Application<br />
Guidelines in the appendix for mating hardware<br />
instructions.<br />
Some hardware items require a specific size or some<br />
other characteristic. In that case, use the part number<br />
listed in the text.<br />
When replacing hardware, do not substitute inferior<br />
grade hardware. Replacement hardware grade should<br />
be equal to or better than the grade of the<br />
manufacturer’s original hardware. Use the Common<br />
Hardware List in the appendix to identify the common<br />
hardware hardness.<br />
TP-6388 12/08
Group Title<br />
TP-6388 12/08<br />
Specification Number Index<br />
Group No. 1 2 3 4 5 6 7 8 9 10 11 12 12B 13<br />
Spec No. Variation Number<br />
10 KW<br />
GM39820-GA3 3 3 3 3 3 3 — 3 3 — 3 3 — 3<br />
GM55296-GA1<br />
15 KW<br />
3 3 3 3 3 3 — 3 3 — 3 3 — 3<br />
GM39820-GA2 2 2 2 2 2 2 2 2 2 2 2 2 — —<br />
GM55136-GA2<br />
20 kW<br />
6 6 2 7 6 2 6 2 2 2 2 6 — —<br />
GM38880-SA1 1 1 1 1 1 1 1 1 1 1 1 1 — —<br />
GM38880-SA2 7 1 1 8 7 1 1 1 1 1 1 7 — —<br />
GM39820-GA1 1 1 1 1 1 1 1 1 1 1 1 1 — —<br />
GM48070-SA1 1 1 1 6 1 1 1 1 1 1 1 1 — —<br />
GM48070-SA2 1 1 1 6 1 1 1 1 1 1 1 1 — —<br />
GM55136-GA1<br />
30 kW<br />
7 7 1 8 7 1 1 1 1 1 1 7 — —<br />
GM48818-GA1 4 4 4 4 4 4 — 4 4 — 4 4 — —<br />
GM58312-GA1<br />
40 kW<br />
8 8 6 9 8 5 — 6 6 — 6 8 1 —<br />
GM48818-GA2 5 5 5 5 5 5 3 5 5 5 5 5 — —<br />
GM58312-GA2 9 9 6 10 9 5 7 7 5 6 7 9 1 —<br />
7
Group Title<br />
Group No. 14 15 16 17 18<br />
Spec No. Variation Number<br />
Specification Number Index<br />
10 KW<br />
GM39820-GA3 3 3 2 3 —<br />
GM55296-GA1<br />
15 KW<br />
3 3 2 3 —<br />
GM39820-GA2 2 2 2 2 —<br />
GM55136-GA2<br />
20 KW<br />
2 2 2 6 —<br />
GM38880-SA1 1 1 1 1 —<br />
GM38880-SA2 1 1 1 7 —<br />
GM39820-GA1 1 1 1 1 —<br />
GM48070-SA1 1 1 1 1 —<br />
GM48070-SA2 1 1 1 1 —<br />
GM55136-GA1<br />
30 KW<br />
1 1 1 7 —<br />
GM48818-GA1 4 4 4 4 —<br />
GM58312-GA1<br />
40 KW<br />
6 6 4 8 1<br />
GM48818-GA2 5 5 4 5 —<br />
GM58312-GA2 7 7 4 9 2<br />
* Configured group. Refer to the generator set nameplate for the module number.<br />
Turn to the respective group on the following pages for parts breakdowns.<br />
8 TP-6388 12/08
Group Title<br />
TP-6388 12/08<br />
Specification Number Index<br />
Group No. 101 103 104 105 107 109 201 301 501 701<br />
Spec No. Variation Number<br />
10 KW<br />
GM39820-GA3 3 1 * 3 1 * * 1 — 28<br />
GM55296-GA1<br />
15 KW<br />
3 1 * 8 1 * * 1 — 38<br />
GM39820-GA2 2 1 * 2 1 * * 1 * 30<br />
GM55136-GA2<br />
20 KW<br />
7 1 * 9 1 * * 1 * 39<br />
GM38880-SA1 4 2 1 4 2 1 1 2 * 27<br />
GM38880-SA2 9 2 1 13 2 1 1 2 * 43<br />
GM39820-GA1 1 1 * 1 1 * * 1 * 31<br />
GM48070-SA1 1 4 2 7 1 * * 4 * 35<br />
GM48070-SA2 1 4 2 7 1 * * 4 * 35<br />
GM55136-GA1<br />
30 KW<br />
8 1 * 10 1 * * 1 * 40<br />
GM48818-GA1 5 3 * 5 3 * * 3 * 36<br />
GM58312-GA1<br />
40 KW<br />
10 3 * 11 3 * * 5 * 41<br />
GM48818-GA2 6 3 * 6 3 * * 3 * 37<br />
GM58312-GA2 11 3 * 12 3 * * 5 * 42<br />
* Configured group. Refer to the generator set nameplate for the module number.<br />
Turn to the respective group on the following pages for parts breakdowns.<br />
9
Group 1: Cylinder Block<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 7<br />
1 GM35753 Block assembly, cylinder<br />
(includes items 5 -28) 1 1<br />
5 252771 Plug PT 1/4 2 2<br />
6 252566 Plug 1 1<br />
7 252803 Bolt 10 10<br />
10 252078 Plug 1 1<br />
11 GM35519 Plug 50 1 1<br />
12 252728 Plug 2 2<br />
13 225924 Plug 30 8 8<br />
10<br />
6388_1_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 7<br />
14 252933 Bush 1 1<br />
15 252771 Plug PT 1/4 1 1<br />
25 GM13297 Main bearing set 5 5<br />
28 252977 Bearing, thrust 2 2<br />
31 252797 Stud, cylinder head 18 18<br />
32 GM35582 Gasket, head 1 1<br />
33 GM35523 Spacer 1<br />
34 256585 Bearing, main, US = 0.25 5 5<br />
37 256765 Bearing, thrust, 0.25 1 1<br />
TP-6388 12/08
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 6<br />
1 GM35746 Block assembly, cylinder<br />
(includes items 5 -28) 1 1<br />
5 252078 Plug 1 1<br />
6 GM35519 Plug 50 1 1<br />
7 252771 Plug PT 1/4 2 2<br />
8 252771 Plug PT 1/4 1 1<br />
9 252566 Plug 1 1<br />
10 252803 Bolt 8 8<br />
13 252933 Bush 1 1<br />
Group 1: Cylinder Block<br />
6388_1_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 6<br />
14 252728 Plug 2 2<br />
15 225924 Plug 30 6 6<br />
25 GM13297 Bearing set, main 4 4<br />
28 252977 Bearing, thrust 2 2<br />
31 GM35523 Spacer 1<br />
32 252797 Stud, cylinder head 14 14<br />
33 GM13304 Gasket, cylinder head 1 1<br />
34 256585 Bearing, main 4 4<br />
37 256765 Bearing, thrust 1 1<br />
TP-6388 12/08 11
Group 1: Cylinder Block, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 GM35737 Block assembly, cylinder<br />
(includes items 4 -27) 1<br />
4 252771 Plug PT 1/4 2<br />
5 252566 Plug 1<br />
6 252078 Plug 1<br />
7 GM35519 Plug 50 1<br />
8 252728 Plug 2<br />
9 225924 Plug 30 6<br />
12 225703 Bolt 8<br />
12<br />
6388_1_3<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
13 252933 Bush 1<br />
14 252771 Plug PT 1/4 1<br />
24 GM35740 Bearing, main, standard 4<br />
27 229802 Bearing 1<br />
30 225705 Bolt 14<br />
31 GM33836 Gasket, cylinder head 1<br />
32 225709 Bearing, main 4<br />
35 225710 Bearing, thrust 2<br />
38 GM35428 Spacer 1<br />
TP-6388 12/08
Quantity<br />
Variation<br />
Item Part No. Description 4 5 8 9<br />
1 GM35762 Block assembly, cylinder 1<br />
1 GM52146 Block assembly, cylinder 1<br />
1 GM66505 Block assembly, cylinder 1<br />
1 GM66510 Block assembly, cylinder 1<br />
5 GM35649 Plug 55 1 1 1 1<br />
6 252566 Plug 1 1 1 1<br />
7 363104 Bolt, metal cap 10 10 10 10<br />
10 363106 Bush, camshaft 1 1 1 1<br />
11 250963 Spring pin, 6 x 12 2 2 2 2<br />
12 GM35720 Plug, screw 1 1 1 1<br />
13 GM35720 Plug, screw 1 1 1 1<br />
14 GM35720 Plug, screw 1 1 1 1<br />
Group 1: Cylinder Block, continued<br />
6273_1<br />
Quantity<br />
Variation<br />
Item Part No. Description 4 5 8 9<br />
15 225924 Plug 30 8 8 8 8<br />
25 GM35761 Main bearing set 5 5 5<br />
25 GM52148 Main bearing set 5<br />
28 363108 Bearing assembly, thrust 2 2 2<br />
28 GM52147 Bearing assembly, thrust 2<br />
31 363098 Bolt, head 18 18 18 18<br />
32 GM35657 Gasket, cylinder head 1 1 1 1<br />
33 GM35656 Spacer 1 1<br />
34 363105 Main bearing, 0.25 US 5 5 5<br />
34 GM52149 Main bearing, 0.25 US 5<br />
37 363109 Bearing, thrust, 0.25 OS 2 2 2<br />
37 GM52150 Bearing, thrust, 0.25 OS 2<br />
TP-6388 12/08 13
Group 2: Gear Housing<br />
14<br />
6388_2<br />
TP-6388 12/08
Group 2: Gear Housing<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3 6 7<br />
1 GM35752 Gear case assembly (includes items 4 -6) 1 1<br />
1 GM35736 Gear case assembly (includes items 4 -6) 1 1 1<br />
4 GM35720 Plug, screw 1 1 1 1 1<br />
5 GM35721 Plug 1 1 1 1 1<br />
6 252931 Oil seal 1 1 1<br />
6 GM66395 Oil seal 1 1<br />
7 252750 Cover, blind 1 1 1 1 1<br />
8 256796 O-ring 1 1 1 1 1<br />
9 252693 Bolt 2 2 2 2 2<br />
10 GM35464 Cover assembly, pump (includes items 11 -14) 1 1 1 1 1<br />
11 GM35463 Cover, lube oil pump 1 1 1 1 1<br />
12 GM35653 Valve, relief 1 1 1 1 1<br />
13 GM35578 Spring 1 1 1 1 1<br />
14 GM35520 Plug 1 1 1 1 1<br />
15 GM35429 Flange, gear case 1 1 1<br />
15 GM35551 Plate, gear case 1 1<br />
16 252998 Gasket 1 1<br />
16 GM46206 Gasket 1 1 1<br />
17 GM35430 Stud, M8 x 25 3 3 3 3 3<br />
18 250837 Cap, lube oil 1 1 1 1 1<br />
19 256531 Cover 1 1 1 1 1<br />
20 252932 Knock, pipe 2 2 2 2 2<br />
21 GM35421 O-ring 4 4 4 4 4<br />
22 GM35609 Rotor, inner 1 1<br />
22 GM35465 Rotor, inner 1 1 1<br />
23 GM35610 Rotor, outer 1 1<br />
23 GM35466 Rotor, outer 1 1 1<br />
24 GM35467 Screw, M6 x 16 7 7 7 7 7<br />
25 252764 O-ring, fuel injection pump 1 1 1 1 1<br />
26 GM35522 Bolt, M8 x 85 3 3 3 3 3<br />
27 252684 O-ring 1 1 1 1 1<br />
28 252696 Bolt, M8 x 16 4 4 4 4 4<br />
29 252696 Bolt, M8 x 16 3 3 3 3 3<br />
30 256798 Bolt, M8 x 55, plated 12 12 12 12 12<br />
31 GM35732 Nut 3 3 3 3 3<br />
32 229721 Joint 1 1<br />
TP-6388 12/08 15
Group 2: Gear Housing, continued<br />
16<br />
See Group 1<br />
Item Part No. Description<br />
4<br />
Quantity<br />
Variation<br />
8 9<br />
1 GM35763 Housing assembly, cover 1<br />
1 GM66504 Housing assembly, cover 1<br />
1 GM66503 Housing assembly, cover 1<br />
4 363100 Seal, oil 1<br />
4 GM66423 Seal, oil 1 1<br />
5 256750 Parallel pin, 8 x 16 4 4 4<br />
6 363099 Cover, pump 1 1 1<br />
8 GM35658 Housing, gear 1 1<br />
8 GM52152 Housing, gear 1<br />
10 GM35652 Pump assembly, oil 1 1<br />
10 GM52153 Pump assembly, oil 1<br />
21 GM13812 Plug, PT 1/8, screw 1<br />
22 GM35729 Stud 4 4 4<br />
23 363143 O-ring 1 1 1<br />
24 363145 O-ring 1 1 1<br />
25 250800 O-ring 1 1 1<br />
26 GM35521 Bolt, M8 x 70, plated 6 6 6<br />
27 GM35521 Bolt, M8 x 70, plated 1 1 1<br />
28 GM35724 Packing 1 1 1<br />
29 252696 Bolt, M8 x 16 1 1 1<br />
6273_2<br />
Item Part No. Description<br />
4<br />
Quantity<br />
Variation<br />
8 9<br />
30 252696 Bolt, M8 x 16 1 1 1<br />
31 252697 Bolt 3 3 3<br />
32 252702 Bolt 5 5 5<br />
33 252702 Bolt 5 5 5<br />
34 252703 Bolt 3 3 3<br />
35 229772 Nut 4<br />
35 GM46239 Nut 4 4<br />
36 250837 Cap, lube oil 1 1 1<br />
37 252684 O-ring 1 1 1<br />
38 256531 Cover 1 1<br />
39 252085 Gasket 1 1<br />
40 252696 Bolt, M8 x 16 4 4<br />
41 252750 Cover, blind 1 1<br />
42 256796 O-ring 1 1<br />
43 252693 Bolt 2 2<br />
44 GM35650 Cover assembly 1 1 1<br />
45 GM35651 Sponge 1 1 1<br />
46 252696 Bolt, M8 x 16 3 3 3<br />
47 252998 Gasket, liquid 1 1 1<br />
TP-6388 12/08
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
1 GM52151 Housing assembly, cover 1<br />
3 363100 Seal, oil 1<br />
4 256750 Parallel pin, 8 x 16 4<br />
5 363099 Cover, F.I. pump 1<br />
7 GM52152 Housing, gears 1<br />
8 GM52153 Pump assembly, lube oil 1<br />
9 GM35729 Stud 4<br />
10 363143 O ring, P20 1<br />
11 363145 O ring, P14 1<br />
12 GM35521 Bolt, M8 x 70, plated 6<br />
13 GM35521 Bolt, M8 x 70, plated 1<br />
14 250800 O-ring 1<br />
15 GM35724 Packing 1<br />
16 252696 Bolt, M8 x 16 1<br />
Group 2: Gear Housing, continued<br />
6273_2<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
17 252696 Bolt, M8 x 16 1<br />
18 252697 Bolt 3<br />
19 252702 Bolt 5<br />
20 252702 Bolt 5<br />
21 252703 Bolt 3<br />
22 GM46239 Nut 4<br />
23 250837 Lube oil cap 1<br />
24 252684 O-ring, 1A P32.0 1<br />
25 256531 Cover 1<br />
26 252085 Gasket 1<br />
27 252696 Bolt, M8 x 16 4<br />
28 GM52154 Gear unit, tachometer 1<br />
30 256796 O-ring,1A S24.0 1<br />
31 252693 Bolt 2<br />
TP-6388 12/08 17
Group 3: Mounting Flange and Oil Pan<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 256750 Parallel pin, 8 x 16 2<br />
2 229114 Mounting flange 1<br />
3 252998 Gasket 1<br />
4 229505 Bolt, M10 x 20 6<br />
5 252714 Bolt 4<br />
6 252862 Spacer, pump 1<br />
8 252983 Lube oil sump assembly (includes items 9 -11) 1<br />
9 — See Group 105 for oil drain parts 1<br />
11 225425 Washer, seal, 22S 1<br />
12 252696 Bolt, M8 x 16 4<br />
13 252699 Bolt, M8 x 25, plated 2<br />
14 252703 Bolt 24<br />
15 256750 Parallel pin, 8 x 16 2<br />
16 225866 Case assembly (includes item 18) 1<br />
18 252930 Oil seal, rear 1<br />
19 363430 Bolt, M8 x 30 6<br />
20 252701 Bolt, M8 x 35 3<br />
18<br />
See Group 1<br />
6388_3_1<br />
TP-6388 12/08
Group 3: Mounting Flange and Oil Pan<br />
See Group 1<br />
Part<br />
6388_3_2<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
1 256750 Parallel pin, 8 x 16 2<br />
2 363430 Bolt, M8 x 30 6<br />
3 252701 Bolt, M8 x 35 3<br />
4 252714 Bolt 4<br />
5 GM46207 Gasket, liquid 1<br />
6 229114 Mounting flange 1<br />
7 229505 Bolt, M10 x 20 6<br />
8 256751 Spacer, sump 1<br />
10 229729 Sump assembly, lube oil (includes items 11 -13) 1<br />
11 — See Group 105 for oil drain parts 1<br />
13 225425 Washer, seal, 22S 1<br />
14 252696 Bolt, M8 x 16 4<br />
15 252699 Bolt, M8 x 25, plated 2<br />
16 252703 Bolt 20<br />
17 256750 Parallel pin, 8 x 16 2<br />
18 225866 Case assembly (includes item 20) 1<br />
20 252930 Oil seal, rear 1<br />
TP-6388 12/08 19
Group 3: Mounting Flange and Oil Pan, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 256750 Parallel pin, 8 x 16 2<br />
2 229114 Mounting flange 1<br />
3 252998 Gasket 1<br />
4 229505 Bolt, M10 x 20 6<br />
5 252714 Bolt 4<br />
6 225706 Spacer, L.O. sump 1<br />
7 252701 Bolt, M8 x 35 3<br />
8 GM35492 Sump assembly, oil (includes items 9 -11) 1<br />
9 — See Group 105 for oil drain parts 1<br />
11 225425 Washer, seal, 22S 1<br />
12 252696 Bolt, M8 x 16 6<br />
13 252703 Bolt 22<br />
14 256750 Parallel pin, 8 x 16 2<br />
15 225866 Case assembly (includes item 17) 1<br />
17 252930 Oil seal, rear 1<br />
18 363430 Bolt, M8 x 30 6<br />
20<br />
See Group 1<br />
6388_3_3<br />
TP-6388 12/08
Group 3: Mounting Flange and Oil Pan, continued<br />
See Group 1<br />
6273_3<br />
Item Part No. Description<br />
4<br />
Quantity<br />
Variation<br />
5 6<br />
1 256750 Parallel pin, 8 x 16 2 2 2<br />
2 363187 Housing, flywheel 1 1 1<br />
5 GM35728 Bolt, M10 x 35, plated 9 9 9<br />
6 363011 Plug 25, rubber 1 1 1<br />
7 363094 Seal 1 1<br />
7 GM66422 Seal, oil 1<br />
8 363172 Sump assembly, oil 1 1 1<br />
9 — See Group 105 for oil drain parts 1 1 1<br />
11 225425 Seal washer 1 1 1<br />
12 252695 Bolt, M8 x 12 16 16 16<br />
13 252998 Gasket 1<br />
13 GM46206 Gasket, liquid 1 1<br />
TP-6388 12/08 21
Group 4: Cylinder Head<br />
22<br />
28 (includes items 29--43)<br />
6388_4_1<br />
TP-6388 12/08
Group 4: Cylinder Head<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 6<br />
1 363110 Lifter, engine 2 2<br />
2 252696 Bolt, M8 x 16 4 4<br />
3 GM35600 Seat, valve bridge 8 8<br />
4 GM35597 Head assembly, cylinder (includes items 11 -43) 1 1<br />
11 GM35426 Guide, valve 16 16<br />
12 GM35599 Guide, valve bridge 8 8<br />
13 GM35719 Plug, screw 4 4<br />
14 252732 Plug 40 2 2<br />
15 GM35585 Valve, exhaust 8 8<br />
16 GM35586 Spring, valve 16 16<br />
17 GM35587 Retainer, spring 16 16<br />
18 GM35424 Seal, valve stem 8 8<br />
19 GM35425 Seal, valve stem 8 8<br />
20 GM35598 Bridge assembly, valve (includes items 22 -23) 8 8<br />
22 252817 Nut, M8 x P1.0 8 8<br />
23 GM35508 Screw, valve bridge 8 8<br />
24 GM35423 Cotter, valve 32 32<br />
25 GM35584 Valve, intake 8 8<br />
27 252744 Seat 4 4<br />
28 GM35588 Shaft assembly, rocker (includes items 29 -34) 1 1<br />
29 GM35589 Shaft 1 1<br />
31 GM35590 Support, rocker arm 2 2<br />
32 GM35591 Support, rocker arm 3 3<br />
33 GM35592 Washer 8 8<br />
34 GM35595 Arm assembly, rocker (includes items 36 -37) 4 4<br />
36 229844 Screw, valve 4 4<br />
37 252817 Nut, M8 x P1.0 4 4<br />
38 GM35596 Arm assembly, rocker (includes items 40 -41) 4 4<br />
40 229844 Screw, valve 4 4<br />
41 252817 Nut, M8 x P1.0 4 4<br />
42 GM35602 Pedestal, retainer 4 4<br />
43 GM35731 Stud, M8 x 35, plated 3 3<br />
44 252699 Bolt, M8 x 25, plated 3 3<br />
45 252704 Bolt 7 7<br />
46 GM35450 Protector, nozzle 4 4<br />
47 GM35681 Bolt, retainer 4 4<br />
48 250837 Cap, lube oil 1 1<br />
49 GM35594 Bonnet assembly (includes items 50 -58) 1 1<br />
50 GM35583 Plate, baffle (includes item 51) 1 1<br />
51 GM35432 Baffle, breather 1 1<br />
52 252805 Baffle 1 1<br />
53 GM35552 Cover, diaphragm 1 1<br />
56 GM35593 Packing 1 1<br />
57 363201 Screw, tapping, 5 x 10 8 8<br />
58 GM35723 O-ring 1 1<br />
59 252470 Nut, cap 3 3<br />
60 250801 O-ring, P12. 0 3 3<br />
61 252684 O-ring, 1A P32.0 1 1<br />
62 GM35601 Retainer, valve 4 4<br />
63 250963 Spring pin, 6 x 12 2 2<br />
64 252807 Hose 1<br />
64 X-691-23 Hose 1<br />
65 252998 Gasket 1 1<br />
TP-6388 12/08 23
Group 4: Cylinder Head, continued<br />
24<br />
6388_4_2<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
1 363110 Lifter, engine 2<br />
2 252696 Bolt, M8 x 16 4<br />
3 GM35527 Shaft assembly, rocker (includes items 4 -13) 1<br />
4 GM35528 Shaft, rocker arm 1<br />
6 GM35442 Support, rocker arm 2<br />
7 GM35443 Support, rocker arm 2<br />
8 GM35444 Stud 3<br />
9 252815 Spring 3<br />
10 GM35531 Arm assembly, rocker (includes items 11 -13) 6<br />
11 229844 Screw, valve 6<br />
13 252817 Nut, M8 x P1.0 6<br />
345355<br />
14 256717 Cap, valve 6<br />
15 GM35554 Head assembly, cylinder (includes items 22 -34) 1<br />
22 256736 Guide, suction valve 3<br />
24 256768 Guide, exhaust valve 3<br />
26 GM46207 Valve, intake 3<br />
26 GM35526 Valve, intake<br />
27 252780 Valve, exhaust 3<br />
28 252934 Spring, valve 6<br />
29 252935 Retainer, spring 6<br />
30 252754 Seal, valve stem 3<br />
31 256578 Seal, valve stem 3<br />
32 252737 Cotter 8 6<br />
34 252732 Plug 40 2<br />
35 252744 Seat 3<br />
36 GM35533 Retainer, nozzle 3<br />
37 GM35495 Washer 3<br />
38 250963 Spring pin, 6 x 12 3<br />
39 252699 Bolt, M8 x 25, plated 2<br />
40 252701 Bolt, M8 x 35 3<br />
41 252704 Bolt 6<br />
42 250837 Cap, lube oil 1<br />
43 GM35553 Bonnet assembly, head (includes items 44 -52) 1<br />
44 GM35524 Plate, baffle 1<br />
45 252805 Baffle 1<br />
46 GM35552 Cover, diaphragm 1<br />
49 GM35529 Gasket, bonnet 1<br />
50 363201 Screw, tapping, 5 x 10 4<br />
51 363201 Screw, tapping, 5 x 10 4<br />
52 GM35723 O-ring 1<br />
53 252470 Nut, cap 3<br />
54 250801 O-ring 3<br />
55 252684 O-ring 1<br />
56 252807 Hose 1<br />
57 GM35450 Protector, nozzle 3<br />
58 GM46206 Gasket, liquid 1<br />
TP-6388 12/08 25
Group 4: Cylinder Head, continued<br />
26<br />
6388_4_3<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 363110 Lifter, engine 2<br />
2 225818 Bolt, M8 x 14 4<br />
3 GM35440 Shaft assembly, rocker (includes items 4 -13) 1<br />
4 GM35441 Shaft, rocker arm 1<br />
6 GM35442 Support, rocker arm 2<br />
7 GM35443 Support, rocker arm 2<br />
8 GM35444 Stud 3<br />
9 252815 Spring 3<br />
10 GM35447 Arm assembly, rocker (includes items 11 -13) 6<br />
11 229844 Screw, valve 6<br />
13 252817 Nut, M8 x P1.0 6<br />
14 250999 Cap 6<br />
15 GM35448 Head assembly, cylinder (includes items 19 -30) 1<br />
19 250835 Valve guide 3<br />
21 GM35449 Guide, valve 3<br />
23 252732 Plug 40 4<br />
24 GM35438 Valve, intake 3<br />
25 GM35439 Valve, exhaust 3<br />
26 225713 Spring, valve 6<br />
27 250882 Retainer 6<br />
28 225766 Seal, valve stem 3<br />
29 250844 Valve seal 3<br />
30 250806 Pin, cotter 6<br />
32 252744 Seat 3<br />
33 GM35451 Retainer, nozzle 3<br />
34 GM35495 Washer 3<br />
35 250963 Spring pin, 6 x 12 2<br />
36 252699 Bolt, M8 x 25, plated 2<br />
37 252703 Bolt 3<br />
38 252704 Bolt 6<br />
39 250837 Lube oil cap 1<br />
40 GM35446 Bonnet assembly, head (includes items 41 -51) 1<br />
41 GM35431 Plate, baffle 1<br />
42 252805 Baffle 1<br />
43 GM35434 Plate, diaphragm 1<br />
44 GM35435 Cover, diaphragm 1<br />
45 GM35436 Diaphragm 1<br />
46 GM35437 Spring, diaphragm 1<br />
49 GM35445 Gasket, bonnet 1<br />
50 363201 Screw, tapping, 5 x 10 4<br />
51 363201 Screw, tapping, 5 x 10 4<br />
52 252470 Nut, cap 3<br />
53 250801 O-ring 3<br />
54 252684 O-ring 1<br />
55 GM35450 Protector, nozzle 3<br />
56 252998 Gasket 1<br />
TP-6388 12/08 27
Group 4: Cylinder Head, continued<br />
28<br />
Item 27 includes items 28--41<br />
6273_4_4<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
4<br />
1 — Not used 1<br />
2 — Not used 4<br />
3 GM35505 Seat, valve bridge 8<br />
4 GM35677 Head assembly, cylinder 1<br />
9 GM35678 Guide, valve 16<br />
10 GM35507 Guide, valve bridge 8<br />
11 GM35719 Plug, screw 1<br />
12 GM35720 Plug, screw 4<br />
13 252732 Plug 40 1<br />
14 GM35666 Valve, exhaust 6<br />
15 GM35667 Valve spring 16<br />
16 363031 Retainer, spring 16<br />
17 225766 Seal, valve stem 8<br />
18 250844 Seal, valve stem 8<br />
19 GM35674 Bridge assembly, valve 8<br />
21 252817 Nut, M8 x P1.0 8<br />
22 GM35508 Screw, valve bridge 8<br />
23 250806 Pin, cotter 16<br />
25 GM35665 Valve, intake 8<br />
26 GM35420 Bolt, 8 x 80 2<br />
27 GM35673 Support 1<br />
28 GM35668 Shaft, rocker arm 1<br />
29 GM35669 Support 3<br />
30 GM35670 Support 2<br />
31 GM35504 Washer 8<br />
32 GM35675 Arm assembly, rocker 4<br />
34 229844 Valve screw 4<br />
35 252817 Nut, M8 x 1.0 4<br />
36 GM35676 Arm assembly, rocker 4<br />
38 229844 Valve screw 4<br />
39 252817 Nut, M8 x 1.0 4<br />
40 GM35680 Pedestal 4<br />
41 GM35730 Stud, M8 x 22, plated 2<br />
42 252702 Bolt 2<br />
43 252705 Bolt 4<br />
44 252705 Bolt 2<br />
45 250801 O-ring 4<br />
46 GM35681 Bolt, retainer 4<br />
47 GM35732 Nut 2<br />
48 250837 Cap, lube oil 1<br />
49 GM35672 Bonnet assembly 1<br />
50 GM35661 Plate, baffle 1<br />
51 GM35662 Baffle 1<br />
52 GM35663 Baffle 1<br />
53 GM35500 Diaphragm, breather 1<br />
54 GM35501 Center plate 1<br />
55 GM35502 Plate, breather 1<br />
56 GM35503 Spring, diaphragm 1<br />
59 GM35671 Packing, bonnet 1<br />
60 GM35422 Plug 1<br />
61 363201 Screw, tapping, 5 x 10 6<br />
62 363201 Screw, tapping, 5 x 10 6<br />
63 GM35450 Protector, nozzle 4<br />
64 252744 Seat 4<br />
65 252470 Cap nut 4<br />
66 250801 O-ring 4<br />
67 252684 O-ring 1<br />
68 GM35679 Retainer 4<br />
69 — Not used 1<br />
70 252998 Gasket 1<br />
TP-6388 12/08 29
Group 4: Cylinder Head, continued<br />
30<br />
6273_4_5<br />
TP-6388 12/08
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
1 — Not used 2<br />
2 — Not used 4<br />
3 GM35505 Seat, valve bridge 8<br />
4 GM52155 Head assembly, cylinder 1<br />
10 GM35719 Plug, screw 1<br />
11 GM35720 Plug, screw 4<br />
12 252732 Plug 40 1<br />
13 GM35665 Valve, intake 8<br />
14 GM35666 Valve, exhaust 8<br />
15 GM35667 Valve spring 16<br />
16 363031 Retainer, spring 16<br />
17 GM52156 Seal, valve stem, exhaust 8<br />
18 225766 Seal, valve stem 8<br />
19 GM35674 Bridge assembly, valve 8<br />
21 252817 Nut, M8 x P1.0 8<br />
22 GM35508 Screw, valve bridge 8<br />
23 GM35507 Guide, valve bridge 8<br />
24 250806 Pin, cotter 16<br />
26 GM35678 Guide, valve 16<br />
27 GM35450 Protector, nozzle 4<br />
28 252744 Seat 4<br />
29 GM35679 Retainer 4<br />
30 GM35681 Bolt, retainer 4<br />
31 250801 O ring, IA P12. 0 4<br />
32 GM35420 Bolt, 8 x 80 2<br />
33 GM35673 Support 1<br />
34 GM35668 Shaft, rocker arm 1<br />
35 GM35669 Support 3<br />
36 GM35670 Support 2<br />
37 GM35504 Washer 8<br />
38 GM35675 Arm assembly, rocker 4<br />
40 229844 Valve screw 4<br />
41 252817 Nut, M8 x P1.0 4<br />
42 GM35676 Arm assembly, rocker 4<br />
44 229844 Valve screw 4<br />
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
45 252817 Nut, M8 x P1.0 4<br />
46 GM35680 Pedestal 4<br />
47 GM35730 Stud, M8 x 22, plated 2<br />
48 252702 Bolt 2<br />
49 252705 Bolt 4<br />
50 252705 Bolt 2<br />
51 GM35732 Nut 2<br />
52 250837 Lub oil cap 1<br />
53 GM52157 Bonnet assembly 1<br />
54 GM52158 Baffle plate 1<br />
55 GM52159 Baffle 1<br />
56 GM35663 Baffle 1<br />
58 GM52160 Gasket, bonnet 1<br />
59 363013 Joint, breather 1<br />
60 363201 Screw, tapping, 5 x 10 6<br />
61 252470 Cap nut 4<br />
62 250801 O ring, IA P12. 0 4<br />
63 252684 O-ring, 1A P32.0 1<br />
64 GM52161 Hose, breather 1<br />
65 GM52162 Hose, breather 1<br />
66 252808 Retainer 1<br />
67 GM52163 Breather assembly 1<br />
68 GM52164 Cover, breather 1<br />
69 GM52165 Breather 1<br />
70 GM52166 Filter, steal 3<br />
71 229769 Bolt, M5 x 10 4<br />
72 GM52167 Hose assembly, rubber 1<br />
73 GM52168 Protector, pipe, 25.4 1<br />
75 GM52169 Elbow 1<br />
76 229425 Clamp 2<br />
77 GM35708 Hose clip 1<br />
78 229490 Clamp 22 2<br />
79 252695 Bolt, M8 x 12 1<br />
80 225818 Bolt, M8 x 14 2<br />
TP-6388 12/08 31
Group 4: Cylinder Head, continued<br />
32<br />
6273_4_6<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
7<br />
1 363110 Lifter, engine 2<br />
2 252696 Bolt, M8 x 16 4<br />
3 GM35527 Shaft assembly, rocker 1<br />
4 GM35528 Shaft, rocker arm 1<br />
5 GM35442 Support, rocker arm 2<br />
6 GM35443 Support, rocker arm 2<br />
7 GM35444 Stud 3<br />
8 252815 Spring 3<br />
9 GM35531 Arm assembly, rocker 6<br />
10 229844 Valve screw 6<br />
12 252817 Nut, M8 x P1.0 6<br />
13 252684 O-ring 1<br />
345355<br />
14 256717 Cap, valve 6<br />
15 GM66405 Head assembly, cylinder 1<br />
23 252732 Plug 40 2<br />
24 252934 Spring, valve 6<br />
25 GM35526 Valve, intake 3<br />
26 252780 Valve, exhaust 3<br />
27 252935 Retainer, spring 6<br />
28 252754 Seal, valve stem 3<br />
29 256578 Seal, valve stem 3<br />
30 252737 Cotter 8 6<br />
32 256736 Guide, suction valve 3<br />
33 256768 Guide, exhaust valve 3<br />
34 GM35450 Protector, nozzle 3<br />
35 252744 Seat 3<br />
36 GM35533 Retainer, nozzle 3<br />
37 GM35495 Washer 3<br />
38 250963 Spring pin 2<br />
39 252699 Bolt, M8 x 25, plated 2<br />
40 252701 Bolt, M8 x 35 3<br />
41 252704 Bolt 6<br />
42 250837 Lube oil cap 1<br />
43 GM66404 Bonnet assembly, head 1<br />
44 GM35524 Plate, baffle 1<br />
45 252805 Baffle 1<br />
46 GM35434 Plate, diaphragm 1<br />
47 GM35435 Cover, diaphragm 1<br />
48 GM35436 Diaphragm 1<br />
49 GM35437 Spring, diaphragm 1<br />
51 GM35529 Gasket, bonnet 1<br />
52 GM66403 Spring, plate 1<br />
53 363201 Screw, tapping 5 x 10 4<br />
54 363201 Screw, tapping 5 x 10 4<br />
55 363201 Screw, tapping 5 x 10 1<br />
56 252470 Cap nut 3<br />
57 250801 O-ring 3<br />
TP-6388 12/08 33
Group 4: Cylinder Head, continued<br />
34<br />
6273_4_7<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
8<br />
1 363110 Lifter, engine 2<br />
2 252696 Bolt, M8 x 16 4<br />
3 252470 Cap nut 3<br />
4 250801 O-ring 3<br />
5 GM35588 Shaft assembly, rocker 1<br />
6 GM35589 Shaft 1<br />
8 GM35590 Support, rocker arm 2<br />
9 GM35591 Support, rocker arm 3<br />
10 GM35592 Washer 8<br />
11 GM35595 Arm assembly, rocker 4<br />
12 229844 Valve screw 4<br />
14 252817 Nut, M8 x P1.0 4<br />
15 GM35596 Arm assembly, rocker 4<br />
16 229844 Valve screw 4<br />
18 252817 Nut, M8 x P1.0 4<br />
19 GM35602 Pedestal, retainer 4<br />
20 GM35731 Stud, M8 x 35, plated 3<br />
21 GM35505 Seat, valve bridge 8<br />
22 GM66413 Head assembly, cylinder 1<br />
28 GM35719 Plug, screw 4<br />
29 252732 Plug 40 2<br />
30 GM35584 Valve, intake 8<br />
31 GM35585 Valve, exhaust 8<br />
32 GM35586 Spring, valve 16<br />
33 GM35587 Retainer, spring 16<br />
34 GM35423 Cotter, valve 32<br />
35 GM35424 Seal, valve stem 8<br />
36 GM35425 Seal, valve stem 8<br />
37 GM66421 Bridge, valve 8<br />
39 252817 Nut, M8 x P1.0 8<br />
40 GM35508 Screw, valve bridge 8<br />
41 GM35599 Guide, valve bridge 8<br />
42 GM35426 Guide, valve 16<br />
43 GM35450 Protector, nozzle 4<br />
44 252744 Seat 4<br />
45 GM35601 Retainer, valve 4<br />
46 GM35681 Bolt, retainer 4<br />
47 250963 Spring pin 2<br />
48 252699 Bolt, M8 x 25, plated 3<br />
49 252704 Bolt 7<br />
50 250837 Lube oil cap 1<br />
51 GM66418 Bonnet assembly 1<br />
52 GM35583 Plate, baffle 1<br />
53 GM35432 Baffle, breather 1<br />
54 252805 Baffle 1<br />
55 GM35663 Baffle 1<br />
56 GM35500 Diaphragm, breather 1<br />
57 GM35501 Center plate 1<br />
58 GM35502 Plate, breather 1<br />
59 GM35503 Spring, diaphragm 1<br />
61 GM35593 Packing 1<br />
62 GM66398 Hose 1<br />
63 GM66403 Spring, plate 1<br />
64 GM35422 Plug 1<br />
65 363201 Screw, tapping 5 x 10 4<br />
66 363201 Screw, tapping 5 x 10 6<br />
67 363201 Screw, tapping 5 x 10 1<br />
68 252684 O-ring 1<br />
TP-6388 12/08 35
Group 4: Cylinder Head, continued<br />
36<br />
6273_4_9<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
9<br />
1 GM35664 Lifter, engine 2<br />
2 252696 Bolt, m8 x 16 4<br />
3 GM35505 Seat, valve bridge 8<br />
4 GM66425 Head assembly, cylinder 1<br />
8 GM35719 Plug, screw 1<br />
9 GM35720 Plug, screw 4<br />
10 252732 Plug 40 1<br />
11 GM35665 Valve, intake 8<br />
12 GM35666 Valve, exhaust 8<br />
13 GM35667 Valve spring 16<br />
14 363031 Retainer, spring 16<br />
15 GM52156 Seal, valve stem 8<br />
16 225766 Seal, valve stem 8<br />
17 GM35674 Bridge assembly, valve 8<br />
19 252817 Nut, M8 x P1.0 8<br />
20 GM35508 Screw, valve bridge 8<br />
21 GM35507 Guide, valve bridge 8<br />
22 250806 Pin, cotter 16<br />
22 225700 Pin, cotter 16<br />
24 GM35678 Guide, valve 16<br />
25 GM35450 Protector, nozzle 4<br />
26 252744 Seat 4<br />
27 GM35679 Retainer 4<br />
28 GM35681 Bolt, retainer 4<br />
29 250801 O ring, IA P12. 0 4<br />
30 GM35420 Bolt, 8 x 80 2<br />
31 GM35673 Support 1<br />
32 GM35668 Shaft, rocker arm 1<br />
33 GM35669 Support 3<br />
34 GM35670 Support 2<br />
35 GM35504 Washer 8<br />
36 GM35675 Arm assembly, rocker 4<br />
38 229844 Valve screw 4<br />
39 252817 Nut, M8 x P1.0 4<br />
40 GM35676 Arm assembly, rocker 4<br />
42 229844 Valve screw 4<br />
43 252817 Nut, M8 x P1.0 4<br />
44 GM35680 Pedestal 4<br />
45 GM35730 Stud, M8 x 22, plated 2<br />
46 252702 Bolt 2<br />
47 252705 Bolt 4<br />
48 252705 Bolt 2<br />
49 GM35732 Nut 2<br />
50 250837 Lub oil cap 1<br />
51 GM66424 Bonnet assembly 1<br />
52 GM35661 Baffle plate 1<br />
53 GM35662 Baffle 1<br />
54 GM35663 Baffle 1<br />
55 GM35500 Diaphragm, breather 1<br />
56 GM35501 Center plate 1<br />
57 GM35502 Plate, breather 1<br />
58 GM35503 Spring, diaphragm 1<br />
60 GM52160 Gasket, bonnet 1<br />
61 GM35422 Plug 1<br />
62 GM66489 Clip 2<br />
63 363201 Screw, tapping 5 x 10 6<br />
64 363201 Screw, tapping 5 x 10 6<br />
65 225816 Bolt, m6 x 12 2<br />
66 252470 Cap nut 4<br />
67 250801 O ring, IA P12. 0 4<br />
68 252684 O-ring, 1A P-32.0 1<br />
TP-6388 12/08 37
Group 4: Cylinder Head, continued<br />
38<br />
6273_4_10<br />
TP-6388 12/08
Group 4: Cylinder Head, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
10<br />
1 — Not used 1<br />
2 — Not used 1<br />
3 252696 Bolt, M8 x 16 2<br />
4 252697 Bolt 2<br />
5 GM35505 Seat, valve bridge 8<br />
6 GM66456 Head assembly, cylinder 1<br />
12 GM35719 Plug, screw 1<br />
13 GM35720 Plug, screw 4<br />
14 252732 Plug 40 1<br />
15 GM35665 Valve, intake 8<br />
16 GM35666 Valve, exhaust 8<br />
17 GM35667 Valve spring 16<br />
18 363031 Retainer, spring 16<br />
19 GM52156 Seal, valve stem 8<br />
20 225766 Seal, valve stem 8<br />
21 GM35674 Bridge assembly, valve 8<br />
23 252817 Nut, M8 x P1.0 8<br />
24 GM35508 Screw, valve bridge 8<br />
25 GM35507 Guide, valve bridge 8<br />
26 225700 Pin, cotter 16<br />
28 GM35678 Guide, valve 16<br />
29 GM35450 Protector, nozzle 4<br />
30 252744 Seat 4<br />
31 GM35679 Retainer 4<br />
32 GM35681 Bolt, retainer 4<br />
33 250801 O-ring 4<br />
34 GM35420 Bolt, 8 x 80 2<br />
35 GM35673 Support 1<br />
36 GM35668 Shaft, rocker arm 1<br />
37 GM35669 Support 3<br />
38 GM35670 Support 2<br />
39 GM35504 Washer 8<br />
40 GM35675 Arm assembly, rocker 4<br />
42 229844 Valve screw 4<br />
43 252817 Nut, M8 x P1.0 4<br />
44 GM35676 Arm assembly, rocker 4<br />
46 229844 Valve screw 4<br />
47 252817 Nut, M8 x P1.0 4<br />
48 GM35680 Pedestal 4<br />
49 GM35730 Stud, M8 x 22, plated 2<br />
50 252702 Bolt 2<br />
51 252705 Bolt 4<br />
52 252705 Bolt 2<br />
53 GM35732 Nut 2<br />
54 250837 Lube oil cap 1<br />
55 GM66474 Bonnet assembly 1<br />
56 GM35661 Baffle plate 1<br />
57 GM35662 Baffle 1<br />
58 GM35663 Baffle 1<br />
59 GM35500 Diaphragm, breather 1<br />
60 GM35501 Center plate 1<br />
61 GM35502 Plate, breather 1<br />
62 GM35503 Spring, diaphragm 1<br />
64 GM52160 Gasket, bonnet 1<br />
65 363013 Joint, breather 1<br />
66 GM66403 Spring, plate 1<br />
67 GM66416 Clip 2<br />
68 363201 Screw, tapping 5 x 10 6<br />
69 363201 Screw, tapping 5 x 10 6<br />
70 363201 Screw, tapping 5 x 10 1<br />
71 225816 Bolt, M6 x 12 2<br />
72 252470 Cap nut 4<br />
73 250801 O-ring, 1A P12. 0 4<br />
74 252684 O-ring, 1A P32.0 1<br />
TP-6388 12/08 39
Group 5: Intake and Exhaust Manifold<br />
40<br />
20<br />
23<br />
21 22<br />
23<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 7<br />
1 GM35603 Manifold, intake 1 1<br />
3 GM35604 Gasket, manifold 1 1<br />
4 252697 Bolt 5 5<br />
5 252707 Bolt 2 2<br />
6 229825 Heater, air 1<br />
6 GM40117 Spacer 1<br />
7 344904 Gasket, air heater 1 1<br />
8 GM40118 Elbow, air intake 1 1<br />
9 252702 Bolt 2 2<br />
10 252707 Bolt 2 2<br />
11 225778 Gasket 1 1<br />
12 252916 Gasket 1 1<br />
13 GM42692 Manifold, exhaust 1 1<br />
14 GM42693 Stud, M8 x 20 4 4<br />
15 GM42694 Bolt, M8 x 65 3 3<br />
16 GM42695 Bolt, M8 x 85, plated 5 5<br />
20 GM66410 Joint, breather 1<br />
21 GM66411 Hose assembly, breather 1<br />
22 GM66412 Hose, breather 1<br />
23 229425 Clamp 2<br />
See Group 4<br />
6388_5_1a<br />
TP-6388 12/08
22<br />
21<br />
20<br />
19<br />
22<br />
Group 5: Intake and Exhaust Manifold<br />
See Group 7<br />
Part<br />
6388_5_2a<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 6<br />
1 GM46208 Hose, intake 1 1<br />
2 GM35555 Manifold, intake 1 1<br />
4 GM19699 Gasket, intake manifold 1 1<br />
5 229492 Clamp 1 1<br />
6 229494 Clamp 60 1 1<br />
7 252697 Bolt 4 4<br />
8 252707 Bolt 1 1<br />
9 229825 Heater, air 1<br />
10 344904 Gasket, air heater 1 1<br />
11 225778 Gasket 2 2<br />
12 GM46209 Elbow 1 1<br />
13 252705 Bolt 4 4<br />
14 GM40117 Spacer 1 1<br />
15 GM46210 Manifold, exhaust 1 1<br />
16 256770 Gasket, manifold 1 1<br />
17 GM46211 Bolt, M8 x 22 3 3<br />
18 GM46212 Bolt, 8 x 80 6 6<br />
19 GM66400 Joint, breather 1<br />
20 GM66401 Hose assembly, breather 1<br />
21 GM66402 Hose, breather 1<br />
22 229425 Clamp 2<br />
TP-6388 12/08 41<br />
16<br />
See Group 4<br />
15<br />
17<br />
18
Group 5: Intake and Exhaust Manifold, continued<br />
42<br />
14<br />
16<br />
15<br />
13<br />
16<br />
12<br />
9<br />
10<br />
9<br />
8<br />
Item Part Number Description<br />
Quantity<br />
Variation<br />
3<br />
1 GM35433 Pipe, breather (includes item 2) 1<br />
2 229425 Clamp 2<br />
3 GM35452 Manifold, intake 1<br />
5 GM33685 Gasket, intake manifold 1<br />
6 252697 Bolt 4<br />
7 252707 Bolt 2<br />
8 225778 Gasket 1<br />
9 GM40117 Spacer 2<br />
10 344904 Gasket 1<br />
11 225717 Gasket, exhaust man 1<br />
12 344904 Gasket 1<br />
13 GM40118 Elbow, air intake 1<br />
14 M931-08100-60 Screw, hex head M8-1.25 x 100 2<br />
15 M931-08060-60 Screw, hex head, M8-1.25 x 60 2<br />
16 M125A-08-80 Washer, plain (not shown) 4<br />
See Group 105: Engine for exhaust manifold part number.<br />
See Group 4<br />
See Group 4<br />
6388_5_3a<br />
TP-6388 12/08
Group 5: Intake and Exhaust Manifold, continued<br />
See Group 4<br />
6273_5<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
4<br />
1 GM35706 Intake manifold 1<br />
2 GM35682 Gasket, intake manifold 1<br />
3 252703 Bolt 8<br />
4 252707 Bolt 2<br />
5 363089 Gasket 1<br />
6 GM35498 Joint 1<br />
7 225818 Bolt, M8 x 14 4<br />
8 363127 Gasket 1<br />
TP-6388 12/08 43
Group 5: Intake and Exhaust Manifold, continued<br />
44<br />
12<br />
8<br />
11<br />
10<br />
4<br />
9<br />
7<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
1 GM35682 Gasket, intake manifold 1<br />
2 GM35706 Intake manifold 1<br />
3 252703 Bolt 8<br />
4 252707 Bolt 2<br />
5 GM52170 Joint 1<br />
6 229846 Clamp 2<br />
7 GM52171 Duct, air intake 1<br />
8 GM24333 Gasket, air heater 1<br />
9 363089 Gasket 1<br />
10 GM52172 Heater, air 1<br />
11 GM52173 Bolt, M8 x 70, plated 2<br />
12 229500 Bolt, M8 x 90, plated 2<br />
13 GM52174 Manifold, exhaust 1<br />
14 363127 Gasket 1<br />
15 GM46212 Bolt, 8 x 80 8<br />
16 GM42693 Stud, M8 x 20 4<br />
6<br />
5<br />
3<br />
6<br />
2<br />
1<br />
16<br />
14<br />
13<br />
15<br />
6388_5_5<br />
TP-6388 12/08
Group 5: Intake and Exhaust Manifold, continued<br />
21<br />
22<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
8<br />
1 GM35682 Gasket, intake manifold 1<br />
2 GM66427 Manifold, intake (complete) 1<br />
3 GM66426 Manifold, intake 1<br />
4 252717 Stud, M6 x 20 2<br />
5 252703 Bolt 6<br />
6 252707 Bolt 4<br />
7 GM24333 Gasket, air heater 1<br />
8 363089 Gasket 1<br />
9 GM52172 Heater, air 1<br />
10 GM66385 Elbow 1<br />
11 252702 Bolt 2<br />
12 229500 Bolt, M8 x 90, plated 2<br />
13 GM66429 Manifold assembly, exhaust 1<br />
14 GM66428 Manifold, exhaust 1<br />
15 GM42693 Stud, M8 x 20 2<br />
16 GM66407 Stud 2<br />
28<br />
23<br />
26<br />
25<br />
27<br />
24<br />
29<br />
6388_5_8<br />
TP-6388 12/08 45<br />
17<br />
13<br />
15<br />
14<br />
16<br />
See Group 4<br />
20<br />
19<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
8<br />
17 363127 Gasket 1<br />
18 GM66390 Bolt, M8 x 90 6<br />
19 GM46211 Bolt, M8 x 22 4<br />
20 GM35732 Nut 2<br />
21 GM66430 Pipe, EGR 1<br />
22 GM66431 Gasket, EGR 1<br />
23 225820 Bolt M10 x 30, plated 2<br />
23 229768 Bolt, M10 x 30 2<br />
24 GM35732 Nut 2<br />
25 GM66432 EGR valve 1<br />
26 GM66433 Gasket 1<br />
27 GM66434 Gasket 1<br />
28 225820 Bolt M10 x 30, plated 1<br />
28 229768 Bolt, M10 x 30 1<br />
29 GM66496 Bolt, M10 x 95 1<br />
18<br />
16<br />
20
Group 5: Intake and Exhaust Manifold, continued<br />
46<br />
43<br />
42<br />
41<br />
44<br />
49<br />
46<br />
48<br />
40<br />
36<br />
47<br />
34<br />
50<br />
See Group 7<br />
35<br />
45<br />
38<br />
37<br />
See Group 4<br />
See Group 4<br />
28<br />
39<br />
30 31<br />
32<br />
See Group 7<br />
29<br />
51<br />
33<br />
6388_5_9<br />
TP-6388 12/08
Group 5: Intake and Exhaust Manifold, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
9<br />
1 GM35682 Gasket, intake manifold 1<br />
2 GM66475 Manifold assembly, intake 1<br />
3 GM66457 Manifold, intake 1<br />
4 GM66462 Spacer, EGR valve 1<br />
5 GM66463 Gasket, spacer 1<br />
6 225817 Bolt, M6 x 20 3<br />
7 252717 Stud, M6 x 20 2<br />
8 252703 Bolt 6<br />
9 252707 Bolt 4<br />
10 GM66464 Duct, intake 1<br />
11 GM66477 Joint, rubber 1<br />
12 GM66478 Joint, rubber 1<br />
13 229846 Clamp 3<br />
14 GM66491 Clamp 80 1<br />
15 GM24333 Gasket, air heater 1<br />
16 363089 Gasket 1<br />
17 GM52172 Heater, air 1<br />
18 GM66385 Elbow 1<br />
19 252702 Bolt 2<br />
20 229500 Bolt, M8 x 90, plated 2<br />
21 GM66410 Joint, breather 1<br />
22 GM66473 Hose, breather 1<br />
24 229425 Clamp 2<br />
26 GM66414 Hose, intake 1<br />
27 229495 Clamp 70 2<br />
28 GM66459 Manifold assembly, exhaust 1<br />
29 GM66458 Manifold, exhaust 1<br />
30 GM42693 Stud, M8 x 20 2<br />
31 GM42693 Stud, M8 x 20 4<br />
32 363127 Gasket 1<br />
33 GM46212 Bolt, 8 x 80 8<br />
34 GM66460 EGR cooler 1<br />
35 GM66461 Gasket, EGR cooler 1<br />
36 GM66461 Gasket, EGR cooler 1<br />
37 GM66391 Bolt, M8 x 25 2<br />
38 GM66480 Pipe 1<br />
39 GM66431 Gasket, EGR pipe 1<br />
40 GM66481 Pipe 1<br />
41 252701 Bolt, M8 x 35 1<br />
42 252703 Bolt 1<br />
43 256798 Bolt, M8 x 55, plated 2<br />
44 363210 Bolt, M10 x 25 2<br />
45 GM35732 Nut 2<br />
46 GM66432 EGR valve 1<br />
47 GM66433 Gasket 1<br />
48 GM66434 Gasket 1<br />
49 GM66495 Bolt M10 x 40, plated 1<br />
50 GM66497 Bolt, M10 x 105, plated 1<br />
51 GM52175 Packing 1<br />
TP-6388 12/08 47
Group 6: Camshaft and Drive Gear<br />
48<br />
See Group 12<br />
See Group 3<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3<br />
1 252819 Tappet 8 6 6<br />
2 252820 Rod, push 8 6<br />
2 255718 Rod, push 6<br />
3 GM35605 Camshaft assembly (includes items 4 -8) 1<br />
3 GM35535 Camshaft assembly (includes items 4 -8) 1<br />
3 GM35453 Camshaft assembly (includes items 4 -8) 1<br />
4 252804 Metal, thrust 1 1 1<br />
7 256587 Gear, camshaft 1 1 1<br />
8 252669 Key, 7 x 14 1 1 1<br />
9 GM35459 Shaft, idle gear 1 1 1<br />
10 GM35461 Gear assembly, idle (includes item 13) 1 1 1<br />
13 GM35460 Bush, idle gear 1 1 1<br />
14 252702 Bolt 3 3 3<br />
15 GM35462 Gear, pump 1 1 1<br />
16 GM19682 Bolt, gear 4 4 4<br />
17 225818 Bolt, M8 x 14 2 2 2<br />
18 GM35711 Flange 1 1 1<br />
19 GM35714 Washer, spring 1 1 1<br />
20 GM35734 Nut, lock M14, plated 1 1 1<br />
6388_6<br />
TP-6388 12/08
See Group 12<br />
Group 6: Camshaft and Drive Gear, continued<br />
See Group 1<br />
See Group 2<br />
6273_6<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
4 5<br />
1 252819 Tappet 8 8<br />
2 GM35683 Push rod 8 8<br />
3 GM35684 Camshaft assembly 1<br />
3 GM52176 Camshaft assembly 1<br />
4 252804 Metal, thrust 1 1<br />
7 363128 Gear, camshaft 1 1<br />
8 252669 Key, 7 x 14 1 1<br />
9 252696 Bolt, M8 x 16 2 2<br />
10 GM35499 Shaft 1 1<br />
11 363140 Gear assembly, idle 1 1<br />
14 252825 Bush, idle gear 1 1<br />
15 256798 Bolt, M8 x 55, plated 3 3<br />
16 GM35707 Bolt 4 4<br />
17 GM35509 Gear 1<br />
17 GM52177 Gear 1<br />
18 GM35712 Flange 1 1<br />
19 GM35715 Washer, spring 1 1<br />
20 250992 Nut, lock 1 1<br />
TP-6388 12/08 49
Group 7: Turbocharger<br />
50<br />
See Group 5<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 GM42696 Hose, intake 1<br />
2 229846 Clamp 1<br />
3 229494 Clamp 60 1<br />
4 GM42697 Gasket 1<br />
5 GM35732 Nut 4<br />
6 GM42698 Turbocharger 1<br />
7 GM42693 Stud, M8 x 20 5<br />
8 GM42699 Gasket, turbocharger 1<br />
See Group 5<br />
See<br />
Group 5<br />
6388_7_1<br />
TP-6388 12/08
See Group 5<br />
See Group 5<br />
Group 7: Turbocharger<br />
6388_7_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 3 6 7<br />
1 GM46213 Turbocharger 1 1<br />
1 GM52178 Turbocharger 1<br />
1 GM66476 Turbocharger 1<br />
2 256631 Gasket 1<br />
2 252929 Gasket, square 1 1<br />
2 GM66417 Gasket 1<br />
3 GM35732 Nut 3 3 3 4<br />
4 GM42693 Stud, M8 x 20 4 4<br />
4 GM46211 Bolt, M8 x 22 4 4<br />
5 229855 Gasket 1 1<br />
5 GM52175 Gasket 1<br />
TP-6388 12/08 51
Group 8: Crankshaft and Piston<br />
52<br />
6388_8<br />
TP-6388 12/08
Group 8: Crankshaft and Piston<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3<br />
1 GM35606 Crankshaft (includes items 2 -6) 1<br />
1 GM46214 Crankshaft (includes items 2 -6) 1<br />
1 GM35454 Crankshaft (includes items 2 -6) 1<br />
2 256750 Parallel pin, 8 x 16 1 1 1<br />
5 GM35455 Gear, crankshaft 1<br />
5 GM46215 Gear, crankshaft 1 1<br />
6 252669 Key, 7 x 14 1 1 1<br />
8 256654 Spring pin 1 1 1<br />
9 GM35456 V-pulley, crankshaft 1 1<br />
9 GM46216 V-pulley, crankshaft 1<br />
10 252937 Washer 1 1 1<br />
11 252763 Bolt, V-pulley 1 1 1<br />
12 252401 Bolt, flywheel 6 6 6<br />
13 229117 Flywheel assembly (includes item 16) 1 1<br />
13 229116 Flywheel assembly (includes item 16) 1<br />
16 252774 Gear, ring 1 1 1<br />
17 GM35607 Piston assembly (includes item 19) 4<br />
17 GM46217 Piston assembly (includes item 19) 3<br />
17 GM35457 Piston assembly (includes item 19) 3<br />
19 GM35538 Ring set 4<br />
19 GM46218 Ring set 3<br />
19 GM35458 Ring set 3<br />
23 363440 Pin, piston 4 3<br />
23 225395 Pin, piston 3<br />
24 363441 Clip 26 8 6<br />
24 229738 Clip 6<br />
25 252980 Connecting rod assembly (includes items 29 -31) 4 3<br />
25 225838 Connecting rod assembly (includes items 29 -31) 3<br />
29 256580 Bushing, piston pin 4 3<br />
29 225726 Bushing, piston pin 3<br />
30 250889 Bolt, rod 8 6<br />
30 225723 Bolt, rod 6<br />
31 252979 Bearing pin 4 3<br />
31 225724 Bearing pin 3<br />
33 GM35608 Piston w/ring, OS = 0.25 (includes item 35) 4<br />
33 GM46219 Piston w/ring, OS = 0.25 (includes item 35) 3<br />
33 GM35738 Piston w/ring, OS = 0.25 (includes item 35) 3<br />
35 GM35540 Ring set, OS = 0.25 4<br />
35 GM46220 Ring set, OS = 0.25 3<br />
35 GM35739 Ring set, OS = 0.25 3<br />
39 256588 Bearing, US = 0.25 4 3<br />
39 225725 Bearing, US = 0.25 3<br />
TP-6388 12/08 53
Group 8: Crankshaft and Piston, continued<br />
Quantity<br />
Variation<br />
Item Part No. Description 4 5 6 7<br />
1 363173 Crankshaft 1 1<br />
1 GM52179 Crankshaft 1 1<br />
4 363131 Gear, crankshaft 1 1 1 1<br />
5 363085 Parallel pin 1 1 1 1<br />
6 363086 Parallel pin, 10 x 22 1 1 1 1<br />
7 252669 Key, 7 x 14 1 1 1 1<br />
8 GM35709 Washer 1 1<br />
8 363132 Washer 1 1<br />
9 GM35710 V-pulley, crankshaft 1 1<br />
9 GM52180 V-pulley, crankshaft 1 1<br />
10 GM35703 Bolt, V-pulley 1 1 1<br />
10 252763 Bolt, V-pulley 1<br />
11 363084 Bolt, flywheel 6 6 6 6<br />
12 363174 Flywheel assembly 1 1 1 1<br />
15 363095 Ring gear 1 1 1 1<br />
16 GM35686 Piston w/rings 4<br />
16 GM52181 Piston w/rings 4<br />
16 GM66436 Piston w/rings 4<br />
16 GM66465 Piston w/rings 4<br />
54<br />
6273_7<br />
Quantity<br />
Variation<br />
Item Part No. Description 4 5 6 7<br />
18 GM35685 Ring set, piston 4 4<br />
18 GM66435 Ring set, piston 4 4<br />
22 363082 Pin, piston 4 4 4 4<br />
23 252347 Circlip 30 8 8 8 8<br />
24 363134 Rod assembly, connecting 4 4 4<br />
24 GM52182 Rod assembly, connecting 4<br />
28 363138 Bush, piston pin 4 4 4<br />
28 GM52184 Bush, piston pin 4<br />
29 363135 Bolt, rod 8 8 8 8<br />
30 363136 Metal assembly, crankpin 4 4 4<br />
30 GM52183 Metal assembly, crankpin 4<br />
32 363137 Bearing, pin, US = 0.25 4 4 4<br />
32 GM52185 Bearing, pin, US = 0.25 4<br />
34 GM35764 Piston w/ring, OS = 25 4<br />
34 GM52186 Piston w/ring, OS = 25 4<br />
34 GM66506 Piston w/ring, OS = 25 4 4<br />
36 GM35765 Ring set, OS = 0.25 4 4<br />
36 GM66507 Ring set, OS = 0.25 4 4<br />
40 252688 O-ring 1 1<br />
TP-6388 12/08
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2<br />
1 GM35549 Dipstick 1 1<br />
2 252759 Guide, dipstick 1 1<br />
3 225775 Gasket 1<br />
3 GM46221 Gasket 1<br />
4 252831 Pipe, oil inlet 1 1<br />
8 GM35556 Bracket assembly, filter<br />
(includes items 9 -10) 1 1<br />
9 GM35470 Bracket, filter 1<br />
10 GM35577 Stud 1 1<br />
11 252697 Bolt 3 3<br />
12 225776 Gasket 1 1<br />
13 GM47465 Filter, oil 1 1<br />
14 GM35557 Joint 1 1<br />
15 GM35562 Elbow 1 1<br />
16 252701 Bolt, M8 x 35 2 2<br />
17 GM35611 Cooler assembly, oil (incl. item 18) 1 1<br />
Group 9: Lub. Oil System<br />
See Group 11<br />
See Group 1<br />
6388_9_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2<br />
18 GM42700 O-ring 1 1<br />
19 GM35576 Nut oil cooler 1 1<br />
20 GM35612 Pipe, cooler (includes items 21 -23) 1 1<br />
21 GM35713 Clamp 1 1<br />
23 GM35716 Clamp 1 1<br />
24 GM35613 Pipe, cooler (includes items 26 -28) 1<br />
24 GM35558 Pipe, cooler (includes items 26 -28) 1<br />
26 GM35493 Protector, pipe 1<br />
26 GM46222 Protector, pipe 1<br />
27 GM35716 Clamp 1 1<br />
28 GM35717 Clamp 1 1<br />
29 GM42701 Plug, drain 1 1<br />
30 GM35648 Valve assembly, check 4 3<br />
36 256649 Nozzle 4 3<br />
37 256654 Spring pin 4 3<br />
38 GM35419 Switch, oil pressure 1 1<br />
TP-6388 12/08 55
Group 9: Lub. Oil System, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 GM35468 Dipstick 1<br />
2 252759 Guide, dipstick 1<br />
3 225775 Gasket 1<br />
4 GM35487 Pipe assembly, oil inlet 1<br />
8 252701 Bolt, M8 x 35 2<br />
9 GM35419 Switch, oil pressure 1<br />
10 252084 Bolt 1<br />
11 GM35471 Pipe assembly, oil 1<br />
12 GM35550 Bolt assy., joint (includes items 13 -14) 1<br />
13 252677 Joint bolt 3 1<br />
56<br />
See Group 12<br />
6388_9_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
14 252734 Washer 8, seal 1<br />
15 252734 Washer 8, seal 1<br />
16 363452 Washer, seal, 10S 2<br />
17 250989 Nut, M6 1<br />
18 252834 Filter, oil 1<br />
19 252697 Bolt 3<br />
20 GM35469 Bracket assy, filter (includes items 21 -22) 1<br />
21 GM35470 Bracket, filter 1<br />
22 256582 Stud 1<br />
23 225776 Gasket 1<br />
TP-6388 12/08
Group 9: Lub. Oil System, continued<br />
See Group 12<br />
See Group 1<br />
See Group 2<br />
6273_8<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
4 6<br />
1 252695 Bolt, M8 x 12 2 2<br />
2 252759 Guide, dipstick 1 1<br />
3 363146 Dipstick 1 1<br />
4 GM47465 Filter, oil 1 1<br />
5 363143 O-ring 1 1<br />
6 363147 Pipe assembly, oil 1 1<br />
11 GM35419 Switch, oil pressure 1<br />
11 GM66389 Switch, oil pressure 1<br />
12 GM35687 Pipe assembly, oil 1<br />
12 GM66437 Pipe assembly, oil 1<br />
14 GM35510 Support, pipe 1 1<br />
16 GM35550 Bolt assembly, joint 2 2<br />
17 252734 Washer 8, seal 2 2<br />
18 252677 Joint bolt 2 2<br />
19 252734 Washer 8, seal 2 2<br />
20 252695 Bolt, M8 x 12 1 1<br />
21 252734 Washer 8, seal 2 2<br />
22 252695 Bolt, M8 x 12 2 2<br />
23 363012 Stud, lube oil filter 1 1<br />
TP-6388 12/08 57
Group 9: Lub. Oil System, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
1 GM52187 Cooler assembly, oil 1<br />
2 GM52188 O-ring 1<br />
3 GM52189 Bolt, cooler 1<br />
4 GM52190 Bracket, oil cooler 1<br />
5 GM35557 Joint 1<br />
6 GM52191 Pipe, cooling water 1<br />
7 GM52192 Elbow, PT 3/8 1<br />
8 GM52193 Pipe, water 1<br />
10 GM52194 Protector 1<br />
11 GM52195 Clamp 140 1<br />
12 249839 Clamp, hose 4<br />
13 250984 O-ring 1<br />
14 363146 Dipstick 1<br />
15 252759 Guide, dipstick 1<br />
16 GM47465 Filter 1<br />
17 363143 O ring, P20 1<br />
18 363147 Pipe assembly, oil 1<br />
23 252695 Bolt, M8 x 12 2<br />
24 GM42701 Plug, drain 1<br />
58<br />
See Group 11<br />
See Group 1<br />
See Group 2<br />
6388_9-5<br />
TP-6388 12/08
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 252084 Bolt 1<br />
2 256572 Bolt, pipe joint 1<br />
3 GM42702 Pipe assembly, lube oil 1<br />
4 GM13295 Bolt w/seal washer (includes items 5 -6) 1<br />
5 252090 Bolt, pipe joint 1<br />
6 252734 Washer 8, seal 1<br />
7 252734 Washer 8, seal 1<br />
8 363452 Washer, seal, 10S 2<br />
See Group 12<br />
Group 10: Lub. Oil Line<br />
See Group 1<br />
See Group 7<br />
6388_10_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
9 250968 Packing 2<br />
10 252694 Bolt, M8 x 10 1<br />
11 GM42703 Pipe, lube oil return 1<br />
12 GM42704 Joint, lube oil return 1<br />
13 249839 Clamp, hose 2<br />
14 GM46225 O-ring, 16-D 1<br />
15 252693 Bolt 2<br />
16 229865 Retainer 1<br />
17 252462 Elbow 1<br />
TP-6388 12/08 59
Group 10: Lub. Oil Line, continued<br />
60<br />
See Group 12<br />
See Group 1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
1 256568 Bolt, pipe joint 1<br />
2 252084 Bolt 1<br />
3 GM46223 Pipe assembly, lub. oil 1<br />
4 GM46224 Pipe, lub. return 1<br />
5 229735 Joint, rubber 1<br />
6 GM35550 Bolt assembly, joint (includes items 7 -8) 1<br />
7 252734 Washer 8, seal 1<br />
8 252677 Joint bolt 3 1<br />
9 252734 Washer 8, seal 1<br />
10 363452 Washer, seal, 10S 2<br />
11 229490 Clamp 22 2<br />
12 GM46225 O-ring 1<br />
13 252693 Bolt 2<br />
14 252695 Bolt, M8 x 12 1<br />
15 250989 Nut, M6 1<br />
16 250967 Gasket 8, round 2<br />
See Group 7<br />
See Group 2<br />
6388_10_2<br />
TP-6388 12/08
Group 10: Lub. Oil Line, continued<br />
See Group 1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
5 6<br />
1 GM52196 Pipe, lube oil 1 1<br />
3 229865 Retainer 1 1<br />
6 256572 Bolt, pipe joint 1 1<br />
7 GM35550 Bolt assembly, joint 1 1<br />
8 252734 Washer 8, seal 1 1<br />
9 252677 Joint bolt 3 1 1<br />
10 252734 Washer 8, seal 1 1<br />
11 250968 Packing 2 2<br />
12 252695 Bolt, M8 x 12 1 2<br />
13 GM35419 Switch, oil pressure 1<br />
13 GM66389 Switch, oil pressure 1<br />
14 GM35687 Pipe assembly, oil 1<br />
14 GM66437 Pipe assembly, oil 1<br />
16 GM35510 Support, pipe 1 1<br />
18 GM35550 Bolt assembly, joint 2 2<br />
19 252734 Washer 8, seal 2 2<br />
See Group 12<br />
See Group 2<br />
See Group 7<br />
6388_10_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
5 6<br />
20 252677 Joint bolt 3 2 2<br />
21 252734 Washer 8, seal 2 2<br />
22 252695 Bolt, M8 x 12 1 1<br />
23 252734 Washer 8, seal 2 2<br />
24 252695 Bolt, M8 x 12 2 2<br />
25 252462 Elbow 1 1<br />
26 GM52197 Pipe, lube oil 1 1<br />
28 GM52198 Retainer 1 1<br />
29 GM52199 Gasket, LO-T return 1 1<br />
30 GM52200 Hose 1 1<br />
31 GM52201 Spacer 1<br />
32 249839 Clamp, hose 2 2<br />
33 252693 Bolt 2 2<br />
34 GM52202 Valve assembly, check 4 4<br />
40 GM52203 Nozzle, piston jet 4 4<br />
41 256654 Spring pin 4 4<br />
TP-6388 12/08 61
Group 11: Cooling Water System<br />
62<br />
See Group 12<br />
6388_11_1<br />
TP-6388 12/08
Group 11: Cooling Water System<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 GM42705 Pump assembly, water (includes items 3 -13) 1<br />
3 GM42706 Gasket 1<br />
4 GM42707 Plate 1<br />
8 GM42708 Screw 3<br />
10 GM42709 Joint 2<br />
11 GM13812 Plug, PT 1/8, screw 1<br />
12 GM35719 Plug, screw 1<br />
13 GM35704 Plug, drain 2<br />
14 GM19686 Gasket 1<br />
15 GM42710 Joint 1<br />
16 GM19687 O-ring 1<br />
17 252789 Gasket, case 1<br />
18 252696 Bolt, M8 x 16 3<br />
19 252705 Bolt 3<br />
20 252845 V-pulley 1<br />
21 225022 Belt, fan 1<br />
22 — Switch (see Group 105) 1<br />
23 252695 Bolt, M8 x 12 1<br />
24 GM34387 Thermostat 1<br />
25 225006 Gasket 1<br />
26 GM42711 Cover, thermostat 1<br />
27 249865 Gasket 1<br />
28 252699 Bolt, M8 x 25, plated 1<br />
29 250967 Gasket 8, round 1<br />
30 GM42712 Pipe assembly (includes items 31 -33) 1<br />
31 GM42713 Pipe assembly 1<br />
32 GM35477 Clamp 1<br />
33 229411 Clamp 2<br />
34 GM42714 Pipe assembly (includes items 35 -36) 1<br />
35 GM42715 Pipe, water 1<br />
36 229411 Clamp 2<br />
37 252757 Plug, M16 1<br />
38 — Bolt (see Group 104) 4<br />
39 252703 Bolt 1<br />
40 252773 Packing 16 2<br />
41 252706 Bolt 1<br />
42 GM42716 Adjuster, belt 1<br />
43 GM35491 Bolt 1<br />
TP-6388 12/08 63
Group 11: Cooling Water System, continued<br />
64<br />
See Group 12<br />
6388_11_2<br />
TP-6388 12/08
Group 11: Cooling Water System, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
1 GM46226 Pump assembly, water (includes items 3 -13) 1<br />
3 GM42706 Gasket 1<br />
4 GM42707 Plate 1<br />
8 GM42708 Screw 3<br />
10 GM42709 Joint 2<br />
11 GM13812 Plug, PT 1/8, screw 1<br />
12 GM35719 Plug, screw 1<br />
13 GM35704 Plug, drain 2<br />
14 GM19686 Gasket 1<br />
15 GM42710 Joint 1<br />
16 GM19687 O-ring 1<br />
17 252789 Gasket, case 1<br />
18 252696 Bolt, M8 x 16 3<br />
19 252705 Bolt 3<br />
20 363446 V-pulley 1<br />
21 225022 Belt, fan 1<br />
22 252773 Packing 16 1<br />
23 252706 Bolt 1<br />
24 — Bolt (see Group 104) 4<br />
25 GM34387 Thermostat 1<br />
26 225006 Gasket 1<br />
27 GM42711 Cover, thermostat 1<br />
28 249865 Gasket 1<br />
29 252699 Bolt, M8 x 25, plated 1<br />
30 250967 Gasket 8, round 1<br />
31 252757 Plug M16 1<br />
32 252773 Packing 16 1<br />
33 GM42712 Pipe assembly (includes items 34 -36) 1<br />
34 GM42713 Pipe assembly 1<br />
35 GM35477 Clamp 1<br />
36 229411 Clamp 2<br />
37 GM42714 Pipe assembly (includes items 38 -39) 1<br />
38 GM42715 Pipe, water 1<br />
39 229411 Clamp 2<br />
40 252695 Bolt, M8 x 12 1<br />
41 252703 Bolt 1<br />
42 — Switch (see Group 105) 1<br />
43 GM42716 Adjuster, belt 1<br />
44 GM35491 Bolt 1<br />
TP-6388 12/08 65
Group 11: Cooling Water System, continued<br />
66<br />
See Group 12<br />
30<br />
22<br />
20<br />
21<br />
40<br />
41<br />
6388_11_3<br />
TP-6388 12/08
Group 11: Cooling Water System, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 GM35472 Pump assembly, water (includes items 3 -15) 1<br />
3 GM35488 Gasket 1<br />
4 GM35489 Plate 1<br />
8 GM29476 Gasket 1<br />
9 GM35490 Pipe, water pump 1<br />
11 252839 O-ring 1<br />
13 GM35720 Plug, screw 2<br />
14 225818 Bolt, M6 x 14, plated 2<br />
15 225817 Bolt, M6 x 20 2<br />
16 252701 Bolt, M8 x 35 1<br />
17 256798 Bolt, M8 x 55, plated 3<br />
18 225022 V-belt 1<br />
19 252845 V-pulley 1<br />
20 229408 Cover, thermostat 1<br />
21 249865 Gasket 1<br />
22 252699 Bolt, M8 x 25, plated 1<br />
23 252773 Packing 16 2<br />
24 252757 Plug M16 2<br />
25 256734 Cock assembly 1<br />
28 250967 Gasket 8, round 1<br />
29 252695 Bolt, M8 x 12 1<br />
30 252705 Bolt 1<br />
31 GM35473 Pipe assembly (includes items 32 -35) 1<br />
32 GM35475 Pipe assembly 1<br />
33 GM35477 Clamp 1<br />
34 229411 Clamp 2<br />
35 GM35482 Tube, corrugated 1<br />
36 GM35474 Pipe assembly (includes items 37 -38) 1<br />
37 GM35476 Pipe, water 1<br />
38 229411 Clamp 2<br />
39 GM35580 Gasket 1<br />
40 GM41963 Thermostat 1<br />
41 GM42264 Gasket, thermostat 1<br />
TP-6388 12/08 67
Group 11: Cooling Water System, continued<br />
68<br />
See Group 1<br />
See Group 12<br />
See Group 4<br />
See Group 2<br />
6273_9<br />
TP-6388 12/08
Group 11: Cooling Water System, continued<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
4 5<br />
1 GM35688 Pump assembly, water 1 1<br />
11 363150 Gasket, cooling water pump 1 1<br />
12 229763 Bolt, M6 x 30 2 2<br />
13 256798 Bolt, M8 x 55, plated 5 5<br />
14 363151 Pulley 1 1<br />
14 252695 Bolt, M8 x 12 (not shown) 4<br />
15 — V-belt (see Group 105) 1<br />
15 363205 V-belt 1<br />
16 252757 Plug M16 1 1<br />
17 252773 Packing 1 1<br />
18 GM35655 Case assembly, thermostat 1 1<br />
19 — Cover, thermostat (see Group 105) 1 1<br />
20 — Gasket, thermostat (see Group 105) 1<br />
20 363087 Gasket, thermostat 1<br />
21 — Gasket, thermostat (see Group 105) 1<br />
21 363088 Gasket, thermostat 1<br />
22 GM35693 Pipe assembly, injection 1 1<br />
23 — Thermostat (see Group 105) 1<br />
23 GM35497 Thermostat 1<br />
25 250995 Pipe bolt 1<br />
26 GM35718 Joint 1<br />
27 250967 Gasket 8, round 2<br />
28 GM35704 Plug, drain 2 2<br />
29 225816 Bolt, M6 x 12 2 2<br />
30 — Bolt (see Group 105) 2<br />
30 225817 Bolt, M6 x 20 2<br />
31 363206 Bolt, M6 x 55 2 2<br />
32 363153 Gasket, case 1 1<br />
33 250967 Gasket 8, round 1 1<br />
34 252695 Bolt, M8 x 12 1 1<br />
35 252705 Bolt 3 3<br />
36 GM35689 Hose assembly, water 1 1<br />
37 GM35691 Pipe, cooling water 1 1<br />
38 GM35694 Protector, pipe 1 1<br />
39 229411 Clamp 2 2<br />
40 GM35690 Hose assembly, water 1 1<br />
41 GM35692 Pipe, cooling water 1 1<br />
42 229411 Clamp 2 2<br />
43 252394 Valve 1<br />
44 GM52204 Adjuster, belt 1 1<br />
45 GM35491 Bolt 1 1<br />
46 252692 Bolt 1 1<br />
TP-6388 12/08 69
Group 11: Cooling Water System, continued<br />
70<br />
See Group 4<br />
See Group 1<br />
See Group 2<br />
See Group 4<br />
6273_<br />
TP-6388 12/08
Group 11: Cooling Water System, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
6<br />
1 GM66438 Pump assembly, water 1<br />
11 363150 Gasket, cooling water pump 1<br />
12 229763 Bolt, M6 x 30 2<br />
13 256798 Bolt, M8 x 55, plated 5<br />
14 363151 Pulley 1<br />
15 GM35491 Bolt 1<br />
16 252695 Bolt, M8 x 12 4<br />
17 GM66471 Case assembly, thermostat 1<br />
18 GM66439 Thermometer 1<br />
20 GM23575 Cover, thermostat 1<br />
21 363087 Gasket, thermostat 1<br />
23 363088 Gasket, thermostat 1<br />
24 GM35497 Thermostat 1<br />
26 225424 Seal washer 12S 1<br />
27 GM66493 Plug, 3/8, steel 2<br />
28 225817 Bolt, M6 x 20 2<br />
29 363206 Bolt, M6 x 55 2<br />
30 363153 Gasket, case 1<br />
31 250967 Gasket 8, round 1<br />
32 252695 Bolt, M8 x 12 1<br />
33 252705 Bolt 3<br />
34 256734 Cock assembly 1<br />
34 225704 Valve 1<br />
38 252757 Plug M16 2<br />
39 252773 Packing 16 2<br />
40 GM66440 Pipe assembly, water 1<br />
43 GM66492 Clamp 12 2<br />
44 GM66441 Pipe assembly, water 1<br />
47 GM66492 Clamp 12 2<br />
48 GM52204 Adjuster, belt 1<br />
49 252692 Bolt 1<br />
50 GM66406 V-belt 1<br />
TP-6388 12/08 71
Group 11: Cooling Water System, continued<br />
72<br />
See Group 2<br />
See Group 5<br />
See Group 1<br />
See Group 4<br />
See Group 5<br />
6273_<br />
TP-6388 12/08
Group 11: Cooling Water System, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
7<br />
1 GM66438 Pump assembly, water 1<br />
11 363150 Gasket, cooling water pump 1<br />
12 229763 Bolt, M6 x 30 2<br />
13 256798 Bolt, M8 x 55, plated 5<br />
14 363151 Pulley 1<br />
15 GM48903 Spacer, fan 1<br />
16 252707 Bolt 4<br />
17 GM66484 Case assembly, thermostat 1<br />
18 GM66439 Thermometer 1<br />
19 GM66466 Joint 1<br />
20 GM66467 Joint 1<br />
21 GM66493 Plug 3/8, steel 1<br />
23 GM40670 Cover, thermostat 1<br />
24 363087 Gasket, thermostat 1<br />
26 363088 Gasket, thermostat 1<br />
27 GM35497 Thermostat 1<br />
29 225424 Seal washer 12S 1<br />
30 GM66493 Plug 3/8, steel 1<br />
31 225817 Bolt, M6 x 20 4<br />
32 363153 Gasket, case 1<br />
33 250967 Gasket 8, round 1<br />
34 252695 Bolt, M8 x 12 1<br />
35 252705 Bolt 3<br />
36 252757 Plug M16 2<br />
37 252773 Packing 16 2<br />
38 GM66440 Pipe assembly, water 1<br />
41 GM66492 Clamp 12 2<br />
42 GM66441 Pipe assembly, water 1<br />
45 GM66492 Clamp 12 2<br />
46 GM66468 Joint 1<br />
47 GM66482 Pipe assembly, water 1<br />
48 GM35708 Hose clip 2<br />
51 GM66483 Pipe assembly, water 1<br />
52 GM35708 Hose clip 2<br />
55 GM66470 Clamp 1<br />
56 252695 Bolt, M8 x 12 1<br />
57 GM52204 Adjuster, belt 1<br />
58 GM35491 Bolt 1<br />
59 252692 Bolt 1<br />
60 363205 V-belt 1<br />
TP-6388 12/08 73
Group 12: Fuel Injection Pump<br />
74<br />
5<br />
7<br />
6<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3 6 7<br />
1 GM35759 Injection pump assembly 1 1<br />
1 GM35747 Injection pump assembly 1<br />
1 GM35742 Injection pump assembly 1<br />
1 GM66500 Injection pump assembly 1<br />
2 GM35632 Support 1 1<br />
2 GM35478 Support 1 1 1<br />
3 252696 Bolt, M8 x 16 1 1 1 1 1<br />
4 252697 Bolt 1 1 1 1 1<br />
5 225461 Kit, fuel solenoid (includes item 6) 1 1 1<br />
5 225388 Solenoid 1 1<br />
6 225427 O-ring 1 1 1<br />
6 GM5221 O-ring 1 1<br />
7 225818 Bolt, M6 x 14 2 2 2 2 2<br />
6388_12a<br />
TP-6388 12/08
See Group 1<br />
Group 12: Fuel Injection Pump<br />
6273_10<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
4 5<br />
1 GM35659 Retainer 1 1<br />
2 GM35660 Retainer 1 1<br />
3 GM35767 Injection pump assembly 1<br />
3 GM52205 Injection pump assembly 1<br />
4 252696 Bolt, M8 x 16 2 2<br />
5 252698 Bolt 2 2<br />
6 252698 Bolt 1 1<br />
7 225923 Bolt 1 1<br />
TP-6388 12/08 75
Group 12: Fuel Injection Pump<br />
76<br />
TP-6388 12/08
Group 12: Fuel Injection Pump<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
8 9<br />
1 GM66514 Injection pump assembly 1<br />
1 GM66515 Injection pump assembly 1<br />
9 GM52206 Key5x19 1 1<br />
18 GM42718 Stopper 1 1<br />
19 GM42719 O-ring 1 1<br />
20 GM42719 O-ring 1 1<br />
21 GM66443 Set, delivery 4<br />
21 GM66469 Set, delivery 4<br />
31 GM42721 Spring 4 4<br />
53 GM42724 Plug 1 1<br />
54 GM52208 Plug 1 1<br />
55 GM42726 Packing 4 4<br />
56 GM42727 Plug 1 1<br />
57 GM52209 Packing, plug 1 1<br />
58 GM42729 Lifter 1 1<br />
59 GM66419 Timer set 1 1<br />
60 GM66420 Timer 1 1<br />
63 GM42732 O-ring 1 1<br />
64 GM42733 Ring, backup 1 1<br />
65 GM42734 O-ring 1<br />
66 GM42735 Packing 1 1<br />
67 GM42736 Ring, backup 1 1<br />
68 GM52210 Packing, head 1 1<br />
69 GM66392 Spring, timer 1 1<br />
70 GM66393 Cap, timer 1 1<br />
72 GM66394 Valve, solenoid 1 1<br />
75 GM42742 Packing, timer 1 1<br />
96 GM42743 Piston 1 1<br />
97 GM42744 Spring 1 1<br />
98 GM42745 Plug 1 1<br />
99 225424 Seal washer 12S 1 1<br />
100 GM42748 Seal washer 1 1<br />
101 256518 Plug 1 1<br />
103 GM42747 O-ring 1 1<br />
104 GM42751 O-ring 1 2<br />
105 225424 Seal washer 12S 2 2<br />
106 GM35715 Washer, spring 1 1<br />
107 GM42749 Parallel pin, 5 x 14 2 2<br />
108 225808 Pin 2 2<br />
109 250800 O-ring 1 1<br />
110 GM42735 Packing 1 1<br />
111 GM52213 O-ring 1 1<br />
112 229498 Bolt, M6 x 10, plated 1 1<br />
113 GM47306 Bolt, M6 x 35, plated 4 4<br />
116 GM52214 Bolt, M10 x 45 4 4<br />
117 250992 Nut, lock 1 1<br />
120 GM66444 Harness 1 1<br />
121 GM66445 Harness 1<br />
122 GM66409 Cap, rubber 1 1<br />
123 GM42740 Joint 1 1<br />
124 GM66446 Bracket 1 1<br />
125 GM42717 Joint 1 1<br />
127 GM42746 Pump assembly, feed 1 1<br />
128 GM52212 O-ring 1 1<br />
129 GM66396 Joint, pipe 1 1<br />
130 225424 Seal washer 12S 1 1<br />
131 229741 Spring washer 5 1 1<br />
132 225816 Bolt, M6 x 12 1 1<br />
133 GM66498 Nut M5 1 1<br />
134 GM66499 Plug 16 1 1<br />
136 GM66442 Retainer 1 1<br />
137 252697 Bolt 3 3<br />
138 225819 Bolt, M8 x 30, plated 3 3<br />
TP-6388 12/08 77
Group 12B: Governor<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
1<br />
2 GM52215 Packing, case 1<br />
15 GM66488 Sensor 1<br />
20 250969 Packing 1<br />
21 256518 Plug 1<br />
23 GM66494 O-ring, 1A S-48.0 1<br />
24 252693 Bolt 1<br />
25 252699 Bolt, M8 x 25, plated 3<br />
27 GM66399 Nut, governor weight 1<br />
28 GM66487 Gear, sensor 1<br />
29 GM52221 Bolt, M6 x 25, plated 10<br />
78<br />
TP-6388 12/08
Group 13: Battery Alternator<br />
6388_13<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 229212 Adjuster, belt 1<br />
2 — Alternator (see Group 105) 1<br />
31 — Stud (see Group 105) 1<br />
32 — Nut (see Group 105) 1<br />
33 252703 Bolt 1<br />
34 — Spacer (see Group 105) 1<br />
35 — Bolt, adjuster (see Group 105) 1<br />
TP-6388 12/08 79
Group 14: Fuel Injection Valve<br />
80<br />
See Group 4<br />
6388_14_1<br />
TP-6388 12/08
Group 14: Fuel Injection Valve<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 GM35760 Fuel injector (includes items 2 -13) 4<br />
2 GM35645 Nozzle assembly 4<br />
5 256520 Nut, nozzle case 4<br />
6 GM35614 Holder assembly, nozzle 4<br />
9 256521 Nozzle, spring 4<br />
10 256522 Seat, nozzle spring 4<br />
11 256523 Plate, stop 4<br />
12 256707 Pin 8<br />
13 256524 Shim set 4<br />
25 225374 Retainer (includes item 28) 2<br />
28 225418 Bolt, M4 x 14 hex socket 2<br />
29 256708 Retainer (includes item 32) 1<br />
32 225418 Bolt, M4 x 14 hex socket 2<br />
34 GM35616 Pipe assembly, injection 1<br />
35 GM35617 Pipe assembly, Injection 1<br />
36 GM35618 Pipe assembly, injection 1<br />
37 GM35619 Pipe assembly, Injection 1<br />
38 GM42764 Pipe assembly, return (incl. 39 -40) 1<br />
39 229411 Clamp 2<br />
40 GM42765 Pipe, fuel return 1<br />
41 GM35513 Joint, hose 1<br />
42 GM35615 Pipe assembly, return (incl. item 43) 1<br />
43 GM35512 Packing, fuel return 5<br />
44 GM35506 Pipe seal 4<br />
45 252734 Washer 8, seal 1<br />
46 GM35511 Joint bolt, M6 5<br />
TP-6388 12/08 81
Group 14: Fuel Injection Valve, continued<br />
82<br />
See Group 12<br />
See Group 4<br />
6388_14_2<br />
TP-6388 12/08
Group 14: Fuel Injection Valve, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 3<br />
1 GM35748 Fuel injector (includes items 2 -14) 3<br />
1 GM35743 Fuel injector (includes items 2 -14) 3<br />
2 GM35560 Nozzle assembly 3<br />
2 GM35494 Nozzle assembly 3<br />
5 256520 Nut, nozzle case 3 3<br />
6 GM35479 Holder assembly, nozzle 3 3<br />
10 256521 Nozzle, spring 3 3<br />
11 256522 Seat, nozzle spring 3 3<br />
12 256523 Plate, stop 3 3<br />
13 256707 Pin 6 6<br />
14 256524 Shim set 3 3<br />
26 225374 Retainer (includes item 29) 1 1<br />
29 225418 Bolt, M4 x 14 hex socket 1 1<br />
30 256774 Clamp assembly, line (includes item 33) 1 1<br />
33 225418 Bolt, M4 x 14 hex socket 2 2<br />
35 GM35542 Pipe assembly, injection 1<br />
35 GM35484 Pipe assembly, injection 1<br />
39 GM35543 Pipe assembly, injection 1<br />
39 GM35485 Pipe assembly, injection 1<br />
43 GM35544 Pipe assembly, injection 1<br />
43 GM35486 Pipe assembly, injection 1<br />
48 GM46227 Pipe assembly, return (includes items 49 -50) 1<br />
49 229411 Clamp 2<br />
49 249843 Clamp 2<br />
50 GM46228 Pipe, fuel return 1<br />
50 GM35483 Pipe, fuel return 1<br />
51 GM46229 Pipe, fuel return (includes item 52) 2<br />
51 GM35573 Pipe, fuel oil 2<br />
52 229411 Clamp 4<br />
52 249843 Clamp 4<br />
54 GM46230 Cap 1<br />
54 GM35574 Cap 1<br />
55 GM46231 Clamp 1<br />
49 249843 Clamp 1<br />
TP-6388 12/08 83
Group 14: Fuel Injection Valve, continued<br />
Quantity<br />
Variation<br />
Item Part No. Description 4 5 6 7<br />
1 GM35768 Fuel injector 4<br />
1 GM52223 Valve assembly, injection 4<br />
1 GM66508 Fuel injector 4<br />
1 GM66512 Fuel injector 4<br />
2 GM35705 Nozzle assembly 4<br />
2 GM52224 Nozzle assembly 4<br />
2 GM66448 Nozzle assembly 4<br />
2 GM66415 Nozzle assembly 4<br />
5 256520 Nut, nozzle case 4 4 4 4<br />
6 GM35695 Holder assembly, nozzle 4 4 4<br />
6 GM66447 Holder assembly, nozzle 4<br />
9 256521 Spring nozzle 4 4 4 4<br />
10 256522 Seat, nozzle spring 4 4 4 4<br />
11 256523 Plate, stop 4 4 4 4<br />
12 256707 Pin 8 8 8 8<br />
13 256524 Shim set 4 4 4 4<br />
25 GM35506 Pipe seal 4 4 4 4<br />
26 252453 Retainer 2 2<br />
26 256774 Retainer 1 1<br />
27 225374 Retainer 1 1<br />
30 225418 Bolt, M4 x 14, hex socket 1 1<br />
84<br />
See Group 12<br />
6273_11<br />
Quantity<br />
Variation<br />
Item Part No. Description 4 5 6 7<br />
31 256708 Retainer 1 1<br />
31 GM66397 Bracket 2 2<br />
34 225418 Bolt, M4 x 14, hex socket 2 2<br />
34 250989 Nut, M6 (not shown) 2 2<br />
35 GM35697 Pipe assembly, injection 1 1<br />
37 GM35698 Pipe assembly, injection 1<br />
37 GM52225 Pipe assembly, injection 1<br />
37 GM66450 Pipe assembly, injection 1 1<br />
38 GM35699 Pipe assembly, injection 1<br />
38 GM52226 Pipe assembly, injection 1<br />
38 GM66451 Pipe assembly, injection 1 1<br />
39 GM35700 Pipe assembly, injection 1<br />
39 GM52227 Pipe assembly, injection 1<br />
39 GM66452 Pipe assembly, injection 1 1<br />
40 GM35701 Pipe assembly, injection 1<br />
40 GM52228 Pipe assembly, injection 1<br />
40 GM66453 Pipe assembly, injection 1 1<br />
41 252693 Bolt 2 2<br />
41 225418 Bolt, M4 x 14 hex. socket 2 2<br />
42 229499 Bolt 1 1<br />
TP-6388 12/08
See Group 5<br />
Group 15: Fuel Line<br />
See Group 12<br />
6388_15_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2<br />
1 GM35541 Bracket, filter 1 1<br />
2 GM32359 Filter, fuel 1 1<br />
3 225819 Bolt, M8 x 30, plated 2 2<br />
4 GM42766 Pipe assembly, fuel (includes items 5 -6) 1<br />
4 GM46232 Pipe assembly, fuel (includes items 5 -6) 1<br />
5 229716 Clamp 12 2 2<br />
6 363002 Pipe, fuel oil 1<br />
6 GM46233 Pipe, fuel oil 1<br />
7 GM42767 Pipe assembly, fuel oil (includes items 8 -9) 1<br />
7 GM46234 Pipe assembly, fuel oil (includes items 8 -9) 1<br />
8 229716 Clamp 12 2 2<br />
9 GM42768 Pipe, fuel oil 1<br />
9 GM46235 Pipe, fuel oil 1<br />
TP-6388 12/08 85
Group 15: Fuel Line, continued<br />
86<br />
See Group 5<br />
Item Part Number Description<br />
Quantity<br />
Variation<br />
3<br />
1 GM35541 Bracket, filter 1<br />
2 GM32359 Filter, fuel 1<br />
3 M933-08025-60 Bolt, hex head 2<br />
4 X-386-135 Line, flex fuel 1<br />
5 X-386-83 Line, flex fuel 1<br />
6 X-426-9 Clamp 4<br />
See Group 12<br />
6388_15_2<br />
TP-6388 12/08
See Group 14<br />
Group 15: Fuel Line, continued<br />
See Group 12<br />
See Group 4<br />
6273_15_3<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
4 6<br />
1 GM35541 Bracket, filter 1 1<br />
2 GM32359 Filter, fuel 1 1<br />
3 225819 Bolt, M8 x 30, plated 2 2<br />
4 GM35427 Pipe, fuel 1<br />
4 GM66386 Pipe, fuel 1<br />
5 GM35620 Pipe, fuel oil 1<br />
5 GM66387 Pipe, fuel oil 1<br />
6 252670 Clamp 4 4<br />
7 GM35696 Pipe assembly, return 1 1<br />
8 GM35511 Joint bolt, M6 5 5<br />
9 GM35512 Packing, fuel return 5 5<br />
10 GM35581 Pipe, fuel oil 1 1<br />
11 249843 Hose clamp 2 2<br />
12 GM35513 Joint, hose 1 1<br />
13 252734 Washer 8, seal 1 1<br />
TP-6388 12/08 87
Group 15: Fuel Line, continued<br />
88<br />
See Group 14<br />
See Group 12<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
5 7<br />
1 GM52229 Bracket, fuel filter 1 1<br />
2 GM49677 Filter, fuel oil 1 1<br />
3 225819 Bolt, M8 x 30, plated 2 2<br />
4 GM52230 Pipe assembly, fuel 1 1<br />
5 229716 Clamp 12 2 2<br />
6 GM52231 Protector, fuel pipe 1 1<br />
7 GM52232 Pipe, fuel oil 1 1<br />
8 GM52233 Pipe assembly, fuel 1<br />
8 GM66486 Pipe assembly, fuel 1<br />
9 229716 Clamp 12 2 2<br />
10 GM52234 Tube 1<br />
10 GM66485 Tube 1<br />
11 GM52235 Pipe, fuel oil 1<br />
11 GM47350 Pipe, fuel oil 1<br />
12 GM52195 Clamp 140 1 1<br />
13 GM35696 Pipe assembly, return 1 1<br />
14 GM35511 Joint bolt, M6 5 5<br />
15 GM35512 Packing, fuel return 5 5<br />
16 GM46229 Pipe, fuel return 1<br />
16 GM66449 Pipe, fuel return 1<br />
16 GM66408 Corrugated tube 1<br />
17 229411 Clamp 2 2<br />
19 GM35513 Joint, hose 1 1<br />
20 252734 Washer 8, seal 1 1<br />
See<br />
Group 4<br />
6273_15_4<br />
TP-6388 12/08
See Group 3<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 225014 Starter (includes items 2 -29) 1<br />
2 GM42769 Armature (includes items 3 -4) 1<br />
3 225896 Bearing 1<br />
4 225897 Bearing 1<br />
5 GM42770 Field coil assembly (includes item 6) 1<br />
6 225882 Brush 2<br />
7 GM42771 Holder assy., brush (includes items 8 -9) 1<br />
8 225882 Brush 2<br />
9 225883 Spring 4<br />
10 363158 Cover, rear 1<br />
11 225905 Gear housing assembly 1<br />
12 225885 Center housing 1<br />
13 225886 Magnetic switch assembly 1<br />
Group 16: Starting Motor<br />
6388_16_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
14 225908 Shift lever set 1<br />
17 225887 Dust cover kit 1<br />
18 363168 Bolt, through 2<br />
19 225911 Pinion assy. (includes items 20 -21) 1<br />
20 225912 Pinion shaft 1<br />
21 225913 Pinion stopper set 1<br />
25 GM35770 Clutch assy. (includes items 26 -27) 1<br />
26 GM35771 Ball bearing 1<br />
27 GM35774 Ball bearing 1<br />
28 225920 Bolt 2<br />
29 225921 Bolt 3<br />
30 252712 Bolt 2<br />
TP-6388 12/08 89
Group 16: Starting Motor, continued<br />
90<br />
See Group 3<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
1 344743-P Starter (includes items 2 -32) 1<br />
2 225895 Armature assy. (includes items 3 -8) 1<br />
3 GM35772 Ball bearing 1<br />
4 GM35769 Ball bearing 1<br />
6 225898 Field coil assy. (includes items 7 -8) 1<br />
7 225899 Screw 4<br />
8 225900 Brush (+) 2<br />
9 225901 Holder assy. (includes items 10 -11) 1<br />
10 225902 Brush ( -) 2<br />
11 225903 Brush spring 4<br />
12 225904 Rear cover 1<br />
13 225905 Gear housing assembly 1<br />
14 225906 Center housing 1<br />
15 225907 Switch, magnetic 1<br />
16 225908 Shift lever set 1<br />
6388_16_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2<br />
19 225909 Dust cover, non-ASB 1<br />
20 225910 Through bolt 2<br />
21 225911 Pinion assy. (includes items 22 -23) 1<br />
22 225912 Pinion shaft 1<br />
23 225913 Pinion stopper set 1<br />
27 GM35770 Clutch assy. (includes items 28 -29) 1<br />
28 GM35771 Ball bearing 1<br />
29 GM35774 Ball bearing 1<br />
30 225917 Cover 1<br />
31 225920 Bolt 2<br />
32 225921 Bolt 3<br />
33 GM35516 Stud, starter 2<br />
34 252481 Cover 1<br />
35 252725 Nut 2<br />
TP-6388 12/08
See Group 3<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
4<br />
1 363154 Motor, starting 1<br />
2 363155 Armature assembly 1<br />
3 GM35775 Ball bearing 1<br />
4 GM35769 Ball bearing 1<br />
5 363156 Coil assembly, field 1<br />
6 225899 Screw 4<br />
7 363157 Brush (+) 2<br />
8 363159 Holder assembly, brush 1<br />
9 363157 Brush (+) 2<br />
10 GM35773 Brush spring 4<br />
11 363158 Cover, rear 1<br />
12 363165 Switch assembly, magnetic 1<br />
13 363167 Shift lever set 1<br />
Group 16: Starting Motor, continued<br />
Parts without reference numbers are not sold separately.<br />
6273_16_3<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
4<br />
14 363169 Cover assembly, dust 1<br />
15 363168 Bolt, through 2<br />
16 GM35654 Case assembly, gear 1<br />
17 363161 Pinion assembly 1<br />
18 363163 Shaft, pinion 1<br />
19 363164 Stopper set 1<br />
20 363162 Clutch assembly 1<br />
21 225915 Ball bearing (3) 1<br />
22 225916 Ball bearing 1<br />
23 363166 Retainer, bearing 1<br />
24 363170 Housing, gears 1<br />
25 225917 Cover 1<br />
26 252713 Bolt, M12 x 30 2<br />
TP-6388 12/08 91
Group 17: Gasket Set<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 GM42772 Gasket set (includes items 2 -34) 1<br />
2 GM35582 Gasket, head 1<br />
3 252764 O-ring, fuel injection pump 1<br />
4 GM35424 Seal, valve stem 8<br />
5 GM35450 Protector, nozzle 4<br />
6 252744 Seat 4<br />
7 GM35593 Packing 1<br />
8 225778 Gasket 1<br />
9 252916 Gasket 1<br />
10 GM35425 Seal, valve stem 8<br />
11 225775 Gasket 1<br />
12 344904 Gasket, air heater 1<br />
13 249865 Gasket 1<br />
14 GM42699 Gasket, turbocharger 1<br />
15 GM42697 Gasket 1<br />
16 252734 Washer 8, seal 3<br />
17 250801 O-ring, P12.0 3<br />
18 252684 O-ring, 1A P32.0 2<br />
92<br />
6388_17_1<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
19 256796 O-ring, 1A S24.0 1<br />
20 256660 O-ring, 16-D 1<br />
21 GM35604 Gasket, manifold 1<br />
22 225776 Gasket 1<br />
23 GM35421 O-ring 4<br />
24 363452 Washer, seal, 10S 2<br />
25 250967 Gasket 8, round 1<br />
26 225425 Washer, seal, 22S 1<br />
27 GM35512 Packing, fuel return 5<br />
28 GM35723 O-ring 1<br />
29 250968 Packing 2<br />
30 GM19687 O-ring 1<br />
31 GM19686 Gasket 1<br />
32 252789 Gasket, case 1<br />
33 225006 Gasket 1<br />
34 252773 Packing 16 2<br />
36 252998 Gasket 1<br />
TP-6388 12/08
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 6<br />
1 GM46236 Gasket set (includes items 2 -32) 1<br />
1 GM66501 Gasket set 1<br />
2 229855 Gasket 1 1<br />
3 GM13304 Gasket, cylinder head 1 1<br />
4 252764 O-ring, F.I. pump 1 1<br />
5 256578 Seal, valve stem 3 3<br />
6 GM35450 Protector, nozzle 3 3<br />
7 252744 Seat 3 3<br />
8 GM35529 Gasket, bonnet 1 1<br />
9 344904 Gasket, air heater 1 1<br />
10 256770 Gasket, manifold 1 1<br />
11 252754 Seal, valve stem 3 3<br />
12 GM46221 Gasket 1 1<br />
13 GM19686 Gasket 1 1<br />
14 249865 Gasket 1 1<br />
15 256631 Gasket 1<br />
15 GM66417 Gasket 1<br />
16 GM46225 O-ring 1 1<br />
Group 17: Gasket Set<br />
6388_17_2<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
2 6<br />
17 252734 Washer 8, seal 2 2<br />
18 250967 Gasket 8, round 3 3<br />
19 250801 O-ring 3 3<br />
20 252684 O-ring 2 2<br />
21 256796 O-ring 1 1<br />
22 225425 Washer, seal, 22S 1 1<br />
23 GM19699 Gasket, intake manifold 1 1<br />
24 225776 Gasket 1 1<br />
25 GM35421 O-ring 4 4<br />
26 363452 Washer, seal, 10S 2 2<br />
27 GM35723 O-ring 1 1<br />
28 225778 Gasket 2 2<br />
29 GM19687 O-ring 1 1<br />
30 252789 Gasket, case 1 1<br />
31 225006 Gasket 1 1<br />
32 252773 Packing 16 2 2<br />
34 GM46206 Gasket, liquid 1 1<br />
TP-6388 12/08 93
Group 17: Gasket Set, continued<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
1 GM35741 Gasket set (includes items 2 -24) 1<br />
2 GM33836 Gasket, cylinder head 1<br />
3 252764 O-ring, F.I. pump 1<br />
4 250844 Valve seal 3<br />
5 GM35450 Protector, nozzle 3<br />
6 252744 Seat 3<br />
7 GM35445 Gasket, bonnet 1<br />
8 225778 Gasket 1<br />
9 225717 Gasket, exhaust man 1<br />
10 225425 Washer, seal, 22S 1<br />
11 225766 Seal, valve stem 3<br />
12 225775 Gasket 1<br />
13 GM35580 Gasket 1<br />
94<br />
Part<br />
6388_17_3<br />
Quantity<br />
Variation<br />
Item Number Description<br />
3<br />
14 249865 Gasket 1<br />
15 GM35421 O-ring 4<br />
16 250967 Gasket 8, round 1<br />
17 252734 Washer 8, seal 2<br />
18 252773 Packing 16 2<br />
19 250801 O-ring 3<br />
20 252684 O-ring 2<br />
21 256796 O-ring 1<br />
22 363452 Washer, seal, 10S 2<br />
23 GM33685 Gasket, intake manifold 1<br />
24 225776 Gasket 1<br />
26 252998 Gasket 1<br />
TP-6388 12/08
Group 17: Gasket Set, continued<br />
6273_17_4<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
4<br />
1 GM35766 Gasket set (includes items 2 -28 in the illustration) 1<br />
TP-6388 12/08 95
Group 17: Gasket Set, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
5<br />
1 GM52236 Gasket set (includes items 2 -33 in the illustration) 1<br />
96<br />
6273_17_5<br />
TP-6388 12/08
Group 17: Gasket Set, continued<br />
6273_17_6<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
7<br />
1 GM66502 Gasket set (includes items 2 -33 in the illustration) 1<br />
TP-6388 12/08 97
Group 17: Gasket Set, continued<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
8<br />
1 GM66509 Gasket set (includes items 2 -32 in the illustration) 1<br />
98<br />
6273_17_8<br />
TP-6388 12/08
Group 17: Gasket Set, continued<br />
6273_17_9<br />
Item Part No. Description<br />
Quantity<br />
Variation<br />
9<br />
1 GM66513 Gasket set (includes items 2 -32 in the illustration) 1<br />
TP-6388 12/08 99
Group 18: Engine ECU<br />
Quantity<br />
Variation<br />
Item Part No. Description<br />
1 2<br />
1 GM66472 ECU 1<br />
1 GM66479 ECU 1<br />
11 GM66454 Shield, ECU 1 1<br />
12 GM66455 Collar, controller 3 3<br />
13 GM66388 Cushion, rubber 3 3<br />
14 GM66490 Screw, 5.0 x 8 6 6<br />
100<br />
TP-6388 12/08
14<br />
15,<br />
16<br />
14<br />
10<br />
11<br />
12<br />
3<br />
6<br />
5<br />
9<br />
Group 101: Air Intake<br />
6388_101_1c<br />
TP-6388 12/08 101<br />
2<br />
4<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3 5 6 10 11<br />
1 226956 Mount, air cleaner, 5.72 in. ID 1 1 1 1 1<br />
1 GM21380 Mount, air cleaner, 4.77 in. ID 1 1<br />
2 GM38878 Bracket, air cleaner mount 1 1<br />
2 GM40112 Bracket, air cleaner mount 1<br />
2 GM40780 Bracket, air cleaner mount 1 1 1 1<br />
3 GM39815 Hose, air intake 1<br />
3 GM39816 Hose, air intake 1<br />
3 GM40113 Hose, air intake 1<br />
3 GM40805 Hose, air intake 1<br />
3 GM49657 Hose, air intake 1 1<br />
3 GM58619 Hose, air intake 1<br />
4 GM39826 Air cleaner assembly 1<br />
4 GM39825 Air cleaner assembly 1 1<br />
4 GM23382 Air cleaner assembly 1 1<br />
4 GM49656 Air cleaner assembly 1 1<br />
5 X-426-2 Clamp, hose, 2.31/3.25 in. 1 1 1<br />
5 X-426-16 Clamp, hose, 1.81/2.75 in. 1 1<br />
5 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1<br />
6 X-426-4 Clamp, hose, 1.31/2.25 in. 1 1<br />
6 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1 1 1 1<br />
7 GM42266 Element, air cleaner 1 1 1<br />
7 GM42265 Element, air cleaner 1 1<br />
7 GM16944 Element, air cleaner 1 1<br />
8 359546 Connector, hose 1 1 1<br />
9 250081 Clamp, hose, 2.06/3 in. 1 1 1<br />
10 X-6292-7 Hose, flexible air 1 1<br />
10 GM49658 Hose, air intake 1<br />
10 GM58827 Hose, air intake 1<br />
11 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1<br />
11 X-426-2 Clamp, hose, 2.31/3.25 in. 1 1<br />
12 X-75-1 Plug, pipe, 1/8 in. NPTF 1 1<br />
13 X-400-218 Spacer, 0.406 ID x 0.625 OD x 1.23 in. 2<br />
13 X-400-113 Spacer, 0.656 ID x 1.25 OD x 1.312 in. 2<br />
14 X-426-8 Clamp, hose, 0.81/1.75 in. 2<br />
15 GM62775 Hose, emissions 1<br />
15 GM62680 Fitting, 1/8 NPT (female) x 3/4 hose 1<br />
8<br />
7<br />
13<br />
1
Group 101: Air Intake<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
4<br />
2 258708 Mount, air cleaner, 5.25 in. ID 2<br />
3 A-258643 Air cleaner assembly 1<br />
4 258646 Element, air cleaner 1<br />
5 GM41184 Bracket, air cleaner mtg. 1<br />
6 GM41594 Hose, air intake 1<br />
7 X-426-16 Clamp, hose, 1.81/2.75 in. 1<br />
8 X-426-6 Clamp, hose, 1.56/2.5 in. 1<br />
102<br />
6<br />
5<br />
2<br />
7<br />
8<br />
3<br />
4<br />
6388_101_2<br />
TP-6388 12/08
10<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
7 8 9<br />
1 226956 Mount, air cleaner, 5.72 in. ID 1<br />
1 GM21380 Mount, air cleaner, 4.77 in. ID 1<br />
1 258708 Mount, air cleaner, 5.25 in. ID 1<br />
2 GM55471 Bracket, air cleaner mount 1 1<br />
2 GM41184 Bracket, air cleaner mount 1<br />
3 GM55469 Hose, elbow 1<br />
3 GM55468 Hose, elbow 1<br />
3 GM59339 Hose, air intake 1<br />
4 GM39826 Air cleaner assembly 1<br />
4 GM39825 Air cleaner assembly 1<br />
4 A-258643 Air cleaner assembly<br />
5 X-426-2 Clamp, hose, 2.31/3.25 in. 1<br />
5 X-426-16 Clamp, hose, 1.81/2.75 in. 1<br />
5 X-426-6 Clamp, hose, 1.56/2.5 in. 1<br />
6 X-426-19 Clamp, hose, 1/2 in. 1<br />
12<br />
11<br />
14<br />
3<br />
6<br />
15<br />
5<br />
9<br />
Group 101: Air Intake, continued<br />
14<br />
6388_101_1b<br />
TP-6388 12/08 103<br />
2<br />
4<br />
8<br />
17<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
7 8 9<br />
6 X-426-6 Clamp, hose, 1.56/2.5 in. 1<br />
6 X-426-16 Clamp, hose, 1.81/2.75 in. 1<br />
7 GM42266 Element, air cleaner 1<br />
7 GM42265 Element, air cleaner 1<br />
7 258646 Element, air cleaner 1<br />
12 X-268-7 Cap, pipe, 1/8 in. NPT 1 1<br />
14 X-426-12 Clamp, hose, .69/1.25 in. 2 2<br />
14 X-426-20 Clamp, hose, .63/1.5 in. 2<br />
15 GM57567 Hose, CCV molded 1<br />
15 GM55470 Hose, CCV molded 1 1<br />
16 X-771-1 Hose, straight, 1.38 in. 1<br />
16 GM23528 Hose 1 1<br />
17 X-426-19 Clamp, hose, 1/2 in. 1<br />
17 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1<br />
18 X-426-6 Clamp, hose, 1.56/2.5 in. 1 1 1<br />
16<br />
7<br />
13<br />
18<br />
1
Group 103: Fuel System<br />
104<br />
14<br />
10<br />
11, 12<br />
9<br />
8<br />
7<br />
8<br />
2<br />
5<br />
7<br />
15<br />
3<br />
4<br />
13<br />
1<br />
7<br />
8<br />
6<br />
8<br />
6388_103<br />
TP-6388 12/08
Group 103: Fuel System<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3 4<br />
1 229051 Pump, fuel 1 1 1 1<br />
2 GM40102 Bracket, fuel pump mounting 1 1 1<br />
2 229290 Bracket, fuel pump 1<br />
3 229168 Lead assembly 1 1 1 1<br />
4 X-101-25 Nut, hex elastic stop, M6-1 3 3 3 3<br />
5 X-284-39 Grommet, round 3 3 3 3<br />
6 X-386-137 Line, flex fuel 1 1 1<br />
6 X-386-135 Line, flex fuel 1<br />
7 X-391-25 Connector, 90 deg., 5/16 in. ID hose 3 3 3 3<br />
8 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4 4 4<br />
9 X-386-79 Hose 1 1<br />
9 X-386-135 Hose 1<br />
9 X-386-95 Line, flex fuel 1<br />
10 GM41833 Bracket, fuel/water separator 1 1<br />
10 GM39754 Bracket, fuel/water separator 1<br />
10 GM40693 Bracket, fuel/water separator 1<br />
11 225455 Filter, water separator, 1/4 x 1/4 in. 1 1 1 1<br />
12 225259 Element, water separator 1 1 1 1<br />
13 X-25-40 Washer 6 6 6 6<br />
14 X-555-1 Elbow, street, 90 deg. x 1/4 in. 1<br />
14 X-391-25 Connector, 90 deg., 5/16 in. ID hose 1<br />
15 X-555-1 Elbow, street, 90 deg. x 1/4 in. 1<br />
15 X-380-7 Connector, hose 1<br />
TP-6388 12/08 105
Group 104: Cooling System<br />
106<br />
19<br />
18<br />
14<br />
5<br />
30<br />
27<br />
11<br />
6<br />
23<br />
2<br />
2<br />
15<br />
16<br />
33<br />
1<br />
21<br />
34 35<br />
26<br />
4<br />
7<br />
25<br />
22<br />
24<br />
9<br />
32<br />
9<br />
3<br />
9<br />
17<br />
31<br />
8<br />
28<br />
9<br />
10<br />
10<br />
29<br />
13<br />
12<br />
20<br />
GM39906b<br />
TP-6388 12/08
Item Part Number Description GM39906-MA1<br />
Group 104: Cooling System<br />
Quantity<br />
Module<br />
1 225600 Fan, suction 1 1 1 1<br />
1 GM42550 Fan, pusher 1 1 1 1<br />
1 GM10472 Fan, suction 1 1<br />
1 GM10471 Fan, pusher 1 1<br />
2 239497 Vibromount 2 2 2 2 2 2 2 2 2 2 2 2<br />
3 359037 Bottle, overflow 1 1 1 1 1 1 1 1 1 1 1 1<br />
4 GM39812 Guard, belt, right hand 1 1 1 1 1 1 1 1<br />
4 GM40105 Guard, belt, right hand 1 1 1 1<br />
5 GM39805 Support, radiator 1 1 1 1 1 1 1 1 1 1 1 1<br />
6 GM39806 Shroud, fan 1 1 1 1 1 1 1 1<br />
6 GM40103 Shroud, fan 1 1 1 1<br />
7 GM39807 Hose, upper radiator 1 1 1 1 1 1 1 1<br />
7 GM10465 Hose, upper radiator 1 1 1 1<br />
8 X-256-3 Valve, drain, 1/4 in. NPTF 1 1 1 1 1 1 1 1 1 1 1 1<br />
9 X-426-8 Clamp, hose, 0.81/1.75 in. 4 4 4 4 4 4 4 4 4 4 4 4<br />
10 X-426-9 Clamp, hose, 0.25/0.70 in. 2 2 2 2 2 2 2 2 2 2 2 2<br />
11 X-6216-1 Screw, Phillips hex crimptite 13 13 13 13 14 14 14 14 13 13 13 13<br />
12 GM28526 Radiator assembly 1 1 1 1 1 1 1 1<br />
12 A-225965 Radiator 1 1 1 1<br />
13 GM28570 Support, radiator 1 1 1 1 1 1 1 1<br />
14 GM39811 Guard, belt, top 1 1 1 1 1 1 1 1<br />
14 GM40104 Guard, belt, top 1 1 1 1<br />
14 GM42533 Guard, belt (not shown) 1 1 1 1<br />
15 352399 Vibromount 2 2 2 2 2 2 2 2 2 2 2 2<br />
16 X-22-5 Washer, lock, 0.326 ID x 0.62 OD 2 2 2 2 2 2 2 2 2 2 2 2<br />
17 X-555-1 Elbow, street, 90 deg. x 1/4 in. NPTF 1 1 1 1 1 1 1 1<br />
18 GM39813 Guard, belt, left hand 1 1 1 1 1 1 1 1<br />
18 GM40106 Guard, belt, left hand 1 1 1 1<br />
19 GM39814 Guard, alternator 1 1 1 1 1 1 1 1<br />
19 GM40107 Guard, belt (alt) 1 1 1 1<br />
19 GM40108 Bracket, belt guard 1 1 1 1<br />
20 X-25-75 Washer, plain, 0.344 ID x 0.875 in. OD 2 2 2 2 2 2 2 2<br />
21 249810 Decal, warning hot coolant 1 1 1 1 1 1 1 1 1 1 1 1<br />
22 249808 Decal, warning rotating parts 1 1 1 1 1 1 1 1 1 1 1 1<br />
23 GM14167 Decal, drain 1 1 1 1 1 1 1 1 1 1 1 1<br />
24 249809 Decal, caution hot engine 2 2 2 2 2 2 2 2 2 2 2 2<br />
25 GM42194 Bracket, water bottle 1 1 1 1 1 1 1 1 1 1 1 1<br />
26 X-67-34 Screw, cross recess, thread-cutting 4 4 4 4 4 4 4 4 4 4 4 4<br />
27 GM50459 Bracket, radiator support 1 1 1 1 1 1 1 1 1 1 1 1<br />
28 GM39808 Hose, lower radiator 1 1 1 1<br />
28 GM42108 Hose, lower radiator 1 1 1 1<br />
28 GM10466 Hose, lower radiator 1 1 1 1<br />
29 258126 Cap, radiator 1 1 1 1 1 1 1 1<br />
29 GM3995 Cap, radiator 1 1 1 1<br />
30 X-400-104 Spacer, 0.375 ID x 0.75 OD x 0.5 in. 1 1 1 1<br />
30 X-400-218 Spacer, 0.406 ID x .625 OD x 1.23 in. 1 1 1 1<br />
31 X-220-2 Pipe, 1/4 in. NPT x 4 in. 1 1 1 1 1 1 1 1<br />
32 X-215-5 Elbow, pipe, 90 deg. x 1/4 in. NPT 1 1 1 1 1 1 1 1<br />
33 GM46199 Spacer, fan 1 1 1 1<br />
34 M125A-06-80 Washer, plain 4 4 4 4 4 4 4 4<br />
35 M933-06025-60 Screw, hex cap, M6 x 25 mm 4 4 4 4<br />
35 M933-06016-60 Screw, hex cap, M6 x 16 mm 4 4 4 4<br />
TP-6388 12/08 107<br />
GM39906-MA2<br />
GM39906-MA3<br />
GM39906-MA4<br />
GM40100-MA1<br />
GM40100-MA2<br />
GM55324-MA1<br />
GM55324-MA2<br />
GM55137-MA1<br />
GM55137-MA2<br />
GM55137-MA3<br />
GM55137-MA4
Group 104: Cooling System, continued<br />
108<br />
21<br />
27<br />
14, 11<br />
19<br />
20<br />
23<br />
15<br />
18<br />
26<br />
2<br />
17<br />
20<br />
20<br />
5<br />
24<br />
2<br />
3<br />
22<br />
7<br />
22<br />
22<br />
4<br />
21<br />
6<br />
16<br />
9<br />
30<br />
9<br />
9<br />
1<br />
29<br />
8<br />
25<br />
10<br />
28<br />
12<br />
22<br />
13<br />
GM48821a<br />
TP-6388 12/08
Item Part Number Description GM48821-MA1<br />
Group 104: Cooling System, continued<br />
Quantity<br />
Module<br />
1 GM40781 Fan, blower 1 1 1 1<br />
1 GM40782 Fan, suction 1 1 1 1<br />
2 239497 Vibromount 2 2 2 2 2 2 2 2<br />
3 GM40691 Bracket, radiator mounting, left hand 1 1 1 1 1 1 1 1<br />
4 GM40697 Guard, belt, right hand 1 1 1 1<br />
4 GM59963 Guard, belt, right hand 1 1 1 1<br />
5 GM40689 Support, radiator 1 1 1 1 1 1 1 1<br />
6 324039 Shroud, fan 1 1 1 1 1 1 1 1<br />
7 GM40685 Hose, upper radiator 1 1 1 1 1 1 1 1<br />
8 X-256-3 Valve, drain, 1/4 in. NPTF 1 1 1 1 1 1 1 1<br />
9 X-426-4 Clamp, hose, 1.31/2.25 in. 3 3 3 3 3 3 3 3<br />
10 X-426-6 Clamp, hose, 1.56/2.50 in. 1 1 1 1 1 1 1 1<br />
11 X-6216-1 Screw, Phillips hex crimptite 2 2 2 2 2 2 2 2<br />
12 A-326018 Radiator assembly 1 1 1 1<br />
12 A-326123 Radiator assembly 1 1 1 1<br />
13 GM40690 Bracket, radiator mounting, right hand 1 1 1 1 1 1 1 1<br />
14 GM40698 Guard, belt, left hand 1 1 1 1 1 1 1 1<br />
15 GM50382 Bracket, upper radiator support 1 1 1 1 1 1 1 1<br />
16 GM40694 Bracket, belt guard 1 1 1 1 1 1 1 1<br />
17 GM40696 Bracket, belt guard 1 1 1 1<br />
17 GM59904 Bracket, belt guard 1 1 1 1<br />
18 GM49127 Guard, fan 1 1 1 1 1 1 1 1<br />
19 GM40695 Bracket, belt guard 1 1 1 1 1 1 1 1<br />
20 352399 Vibromount 2 2 2 2 2 2 2 2<br />
21 X-400-91 Spacer, 0.406 ID x 0.625 OD x 0.5 in. 2 2 2 2 2 2 2 2<br />
22 X-400-74 Spacer, 0.344 ID x 0.625 OD x 0.25 in. 5 5 5 5 5 5 5 5<br />
23 GM40688 Bracket, radiator mounting, left hand 1 1 1 1 1 1 1 1<br />
24 GM40687 Bracket, radiator mounting, right hand 1 1 1 1 1 1 1 1<br />
25 GM40686 Hose, lower radiator 1 1 1 1 1 1 1 1<br />
26 GM40702 Bracket, upper radiator support 1 1 1 1<br />
26 GM59961 Bracket, upper radiator support 1 1 1 1<br />
27 GM40701 Bracket, upper radiator support 1 1 1 1 1 1 1 1<br />
28 224358 Cap, radiator 1 1 1 1 1 1 1 1<br />
29 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 1 1 1 1 1 1 1 1<br />
30 254832 Sensor assembly, low fluid 1 1 1 1 1 1 1 1<br />
TP-6388 12/08 109<br />
GM48821-MA2<br />
GM48821-MA3<br />
GM48821-MA4<br />
GM58624-MA1<br />
GM58624-MA2<br />
GM58624-MA3<br />
GM58624-MA4
TP-6388 12/08<br />
110<br />
Group 104: Cooling System, continued<br />
GM50859d<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
25<br />
26<br />
27<br />
28<br />
29<br />
30<br />
31<br />
32<br />
33<br />
34<br />
35 36<br />
37<br />
38<br />
39<br />
40<br />
41<br />
42<br />
43<br />
44<br />
47<br />
1<br />
5<br />
6<br />
21<br />
29<br />
32<br />
34<br />
17<br />
10<br />
12<br />
14<br />
9<br />
11<br />
13<br />
41<br />
42<br />
50<br />
51<br />
52<br />
45<br />
46<br />
21<br />
48
Group 104: Cooling System, continued<br />
Quantity<br />
Module<br />
GM50859-MA1<br />
Item Part Number Description<br />
1 X-426-6 Clamp, hose, 1.56/2.5 in. 2<br />
2 X-311-13 Hose, radiator 1<br />
3 GM50769-7 Foam, acoustic insulation 1<br />
4 GM50823 Bracket, upper radiator 1<br />
5 GM53170 Fan assembly 2<br />
6 GM54828 Bracket, fan 2<br />
6 M982-06-08 Nut, hex elastic stop, 6MM 4<br />
7 GM50769-3 Foam, acoustic insulation 1 1<br />
8 GM50836 Panel, front access 1<br />
8 GM52000 Panel, front access 1<br />
9 GM50741 Support, housing corner 2<br />
9 GM51998 Support, housing corner 2<br />
10 GM50769-2 Foam, acoustic insulation 2<br />
10 GM50769-12 Foam, acoustic insulation 2<br />
11 GM50771 Panel, radiator access 2<br />
12 GM50769-4 Foam, acoustic insulation 2<br />
13 GM50777 Support, rear radiator 2<br />
14 GM50769-1 Foam, acoustic insulation 2<br />
15 GM50922 Bracket, lower radiator 1<br />
16 GM50779 Base, radiator 1<br />
16 GM51999 Base, remote radiator 1<br />
17 GM52452 Seal, foam 2<br />
18 X-25-146 Washer, plain, 0.406 ID x 1.5 in. OD 2<br />
19 GM48960 Radiator, remote 1<br />
20 X-422-18 Hose 1<br />
21 X-426-10 Clamp, hose, 0.5/1 in. 4<br />
22 X-582-4 Connector, hose + vibra seal 1<br />
23 X-216-23 Coupling, pipe, 3/8 in. NPSC 1<br />
24 278788 Valve, drain, 3/8 in. NPTF 1<br />
25 GM54829 Plate, fan shroud 1<br />
26 GM50921 Panel, fan shroud 1<br />
26 GM52018 Panel, fan shroud 1<br />
27 X-400-226 Spacer, 0.282 ID x 0.5 OD x 1.102 in. 4 4<br />
28 X-25-73 Washer, pl 0.266 ID x 1 in. OD 8 8<br />
29 249417 Clamp, hose 2<br />
30 X-6014-59 Hose, radiator wire inset, 1.50 ID 1<br />
31 GM51900 Connector, hose 1<br />
32 X-426-6 Clamp, hose, 1.56/2.5 in. 2<br />
33 276186 Hose, molded coolant, 1.75 in. ID 1<br />
34 X-426-6 Clamp, hose, 1.56/2.5 in. 2<br />
35 X-757-14 Hose, upper radiator 1<br />
36 256971 Bottle, overflow 1<br />
37 X-386-95 Fuel line, flexible 1<br />
38 X-309-16 Clamp, spring hose, 0.50/0.620 in. 2<br />
39 324087 Guard, fan 1 1<br />
40 GM40781 Fan, engine cooling 1 1<br />
41 GM50769-5 Foam, acoustic insulation 2 2<br />
42 X-722-5 Clamp, muffler, 2.12 in. 2<br />
42 X-101-16 Nut, hex elastic stop, 5/16 -18 4<br />
43 GM50717 Tank, surge 1<br />
44 TBD Cap, pressure 1<br />
45 X-6359-18 Hose, rubber 1<br />
46 X-202-30 Bushing, reducing, 1/4 x 3/8 in. 1<br />
47 GM52237 Sensor, low fluid assembly 1<br />
48 X-652-3 Connector, hose 1<br />
49 X-391-1 Connector, 90 deg. (1/4 in. ID hose) 1<br />
50 GM11040-2 Insert, threaded (metric), M6 x 1.0 mm 32 18<br />
51 X-284-15 Grommet, round 12<br />
52 X-301-23 Plug, button 12<br />
53 X-284-10 Grommet, round 4<br />
TP-6388 12/08 111<br />
GM50860-MA1
Group 104: Cooling System, continued<br />
112<br />
4<br />
12<br />
3<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1<br />
1 226896 Tank, surge 1<br />
2 226898 Hose, molded coolant, 1.13 in. ID 1<br />
3 GM38881 Guard, belt 1<br />
4 GM38882 Cover, belt guard 1<br />
5 GM38883 Bracket, belt guard 2<br />
6 GM39801 Bottle, water 1<br />
7 GM39802 Bracket, water bottle 1<br />
8 GM39803 Band, water bottle 1<br />
9 X-386-95 Line, flexible 1<br />
10 X-426-4 Clamp, hose, 1.31/2.25 in. 2<br />
11 X-426-9 Clamp, hose, 0.25/0.70 in. 2<br />
12 X-67-64 Screw, self-tapping 7<br />
13 X-672-35 Clamp, insulated, 2.12 in. 2<br />
14 227418 Nut, well, 1/4-20 6<br />
15 GM41997 Bracket, remote radiator mtg. 1<br />
10<br />
2<br />
9<br />
11<br />
6<br />
7<br />
8<br />
5<br />
14<br />
1<br />
15 13<br />
5<br />
6388_104<br />
TP-6388 12/08
23<br />
19<br />
9<br />
Group 104: Cooling System, continued<br />
13<br />
16<br />
17<br />
18<br />
19<br />
1<br />
2<br />
8<br />
3<br />
4<br />
5<br />
6<br />
Part<br />
Qty.<br />
Var.<br />
Item Number Description<br />
2<br />
1 X-555-1 Elbow, street, 90 deg. x 1/4 in. NPT 4<br />
2 X-652-3 Connector, hose + vibra seal 2<br />
3 226898 Hose, molded coolant, 1.13 in. ID 1<br />
4 X-426-4 Clamp, hose, 1.31/2.25 in. 2<br />
5 X-256-1 Valve, drain, 3/8 in. NPT 1<br />
6 S-404 Elbow, street, 90 deg. x 3/8 in. NPTF + vibra 1<br />
7 227418 Nut, well, 1/4-20 2<br />
8 GM41997 Bracket, remote radiator mtg. 1<br />
9 249809 Decal, Caution Hot Engine 1<br />
10 254832 Sensor assembly, low fluid 1<br />
11 GM49148 Guard, belt 1<br />
12 X-301-34 Plug, button 1<br />
13 227418 Nut, well, 1/4-20 4<br />
14 GM48071 Guard, belt 1<br />
15 229484 Pulley assembly, tension 1<br />
16 249808 Decal, warning rotating parts 1<br />
17 X-672-10 Clamp, insulated, 0.5 in. 1<br />
18 X-386-57 Line, flexible 1<br />
7<br />
29<br />
30<br />
31<br />
32<br />
19<br />
6388_104<br />
TP-6388 12/08 113<br />
33<br />
10<br />
28<br />
15<br />
14<br />
13<br />
11<br />
25<br />
26<br />
27<br />
36<br />
34<br />
35<br />
12<br />
1<br />
22<br />
24<br />
21<br />
20<br />
Part<br />
Qty.<br />
Var.<br />
Item Number Description<br />
2<br />
19 X-426-9 Clamp, hose, 0.25/0.70 in. 6<br />
20 X-391-20 Connector, 90 deg., 1/4 in. ID hose 2<br />
21 X-203-19 Tee, pipe, 1/4 x 1/4 x 1/4 NPT 2<br />
22 X-220-14 Pipe, 1/4 NPT x 2.50 in. 2<br />
23 X-386-75 Fuel line, flexible 1<br />
24 225645 Valve, air supply 2<br />
25 226896 Tank, surge 1<br />
26 X-672-35 Clamp, insulated, 2.12 in. 2<br />
27 GM40405 Cover, belt guard 1<br />
28 GM38883 Bracket, belt guard 2<br />
29 GM39801 Bottle, water 1<br />
30 GM39802 Bracket, water bottle 1<br />
31 GM39803 Band, water bottle 1<br />
32 X-386-95 Line, flexible 1<br />
33 249810 Decal, warning hot coolant 1<br />
34 GM49286 Cover, junction box 1<br />
35 GM49282 Harness, auxiliary 1<br />
36 GM47135 Harness, AC wiring 1
Group 105: Engine<br />
114<br />
8 Harness, engine (not shown)<br />
23<br />
24<br />
20<br />
22<br />
3<br />
1<br />
19<br />
To Oil Pan<br />
13<br />
6<br />
7<br />
26<br />
21<br />
12<br />
15<br />
2<br />
4<br />
5<br />
9<br />
10<br />
11<br />
14<br />
27<br />
16<br />
3<br />
25<br />
18<br />
17<br />
6388_105_1a<br />
TP-6388 12/08
Group 105: Engine<br />
Quantity<br />
Variation<br />
Item Part Number Description<br />
1 2 3 7 8 9 10<br />
1 GM35303 Engine, Yanmar 4TNV84T-GKL 1 1<br />
1 GM52001 Engine, Yanmar 4TNV84T-BGKL 1<br />
1 GM35301 Engine, Yanmar 3TNV84T-GKL 1<br />
1 GM51744 Engine, Yanmar 3TNV84T-BGKL 1<br />
1 GM29458 Engine, Yanmar 3TNV82A-GK 1<br />
1 GM52087 Engine, Yanmar 3TNV82A Tier 4 1<br />
2 GM38884 Alternator, battery charging 1 1 1 1 1 1<br />
3 GM39045 Flange, exhaust outlet 1 1 1<br />
3 225573 Flange, exhaust outlet 1 1<br />
3 225264 Flange, exhaust outlet 1 1<br />
4 M931-08110-60 Screw, hex cap 1 1 1 1 1 1 1<br />
5 X-400-184 Spacer, 0.344 ID x 0.625 OD x 0.949 in. 1 1 1 1 1 1<br />
6 GM28823 Sensor, temperature 1 1 1 1 1 1 1<br />
7 GM30245 Bushing, adapter 1 1 1 1 1 1 1<br />
8 GM46371 Harness, engine (not shown) 1 1 1 1 1 1<br />
8 GM47133 Harness, engine (not shown) 1<br />
9 X-22-1 Washer, lock 1 1 1 1 1 1<br />
10 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 1 1 1 1 1 1<br />
11 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1 1 1<br />
12 359653 Valve, oil drain 1 1 1 1 1 1 1<br />
13 X-25-145 Washer, plain, 0.859 ID x 1.185 in. OD 1 1 1 1 1 1 1<br />
14 X-651-13 Hose, rubber, straight, 0.375 in. ID 1 1 1 1 1 1 1<br />
15 X-426-9 Clamp, hose, 0.25/0.70 in. 2 2 2 2 2 2 2<br />
16 GM20547 Plug, hose, 3/8 1 1 1 1 1 1 1<br />
17 X-6084-1 Clip, hose 1 1 1 1 1 1 1<br />
18 M933-06020-60 Screw, pan head 8-32 x 3/4 1 1 1 1 1 1 1<br />
19 225222 Gasket, exhaust 1 1<br />
20 GM40120 Manifold, exhaust 1 1<br />
21 GM41959 Bolt, M8 x 60 4 4<br />
22 GM41960 Stud, M8 x 22 4 4<br />
23 GM41961 Nut 2 2<br />
24 GM41962 Stud, M8 x 60 2 2<br />
25 GM39804 Shield, heat 1 1 1<br />
26 249959 Adapter, bushing 1 1 1 1 1 1 1<br />
27 238582 Terminal, spade, male 1 1 1<br />
TP-6388 12/08 115
Group 105: Engine, continued<br />
116<br />
13<br />
Item 9 is not shown.<br />
15<br />
19<br />
20<br />
17<br />
7<br />
14<br />
18<br />
3<br />
1<br />
10<br />
16<br />
6<br />
8<br />
11<br />
12<br />
4<br />
5<br />
6388_105_2<br />
TP-6388 12/08
Group 105: Engine, continued<br />
Quantity<br />
Variation<br />
Item Part Number Description<br />
4 13<br />
1 229323 Adapter, sender 1 1<br />
2 233442 Relay 1 1<br />
3 GM28822 Sensor, pressure 1 1<br />
4 GM28823 Sensor, temperature 1 1<br />
5 GM30245 Bushing, adapter 1 1<br />
6 GM35303 Engine, Yanmar 4TNV84T-GKL 1<br />
6 GM52001 Engine, Yanmar 4TNV84T-GKL 1<br />
7 GM38884 Alternator, battery charging 1 1<br />
8 GM39045 Flange, exhaust outlet 1 1<br />
9 GM39046 Blanket, valve cover insulation 1 1<br />
10 GM39517 Bracket, relay mtg. 1 1<br />
11 GM39804 Shield, heat 1 1<br />
12 GM41894 Harness, sensors 1 1<br />
13 GM41895 Harness, extension 1 1<br />
14 M931-08110-60 Screw, hex cap 1 1<br />
15 X-203-19 Tee, pipe, 1/4 x 1/4 x 1/4 NPT 1 1<br />
16 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 4 4<br />
17 X-256-3 Valve, drain, 1/4 in. NPTF 1 1<br />
18 X-400-184 Spacer, 0.344 ID x 0.625 OD x 0.949 in. 1 1<br />
19 X-426-18 Clamp, hose, 0.38/0.88 in. 2 2<br />
20 X-582-36 Connector, hose + vibra seal 2 2<br />
TP-6388 12/08 117
Group 105: Engine, continued<br />
118<br />
Items not shown:<br />
8 Harness, engine<br />
51 ECM Bracket<br />
49, 50<br />
37<br />
48<br />
4<br />
5<br />
11<br />
40<br />
2<br />
9<br />
3<br />
38<br />
47<br />
35<br />
36<br />
39<br />
42<br />
43 44<br />
46<br />
3<br />
1<br />
12<br />
13<br />
41<br />
36<br />
33<br />
34<br />
6<br />
7<br />
40<br />
37<br />
48<br />
45<br />
6388_105_3<br />
TP-6388 12/08
Group 105: Engine, continued<br />
Quantity<br />
Variation<br />
Item Part Number Description<br />
5 6 11 12<br />
1 GM29468 Engine, Yanmar 4TNV98-GK 1<br />
1 GM46862 Engine, Yanmar 4TNV98T-GGK 1<br />
1 GM51742 Engine, Yanmar 4TNV98-ZGGK 1<br />
1 GM51743 Engine, Yanmar 4TNV98T-ZGKL 1<br />
2 GM38884 Alternator, battery charging 1 1 1 1<br />
3 GM40825 Flange, exhaust outlet 1 1<br />
3 GM40705 Adapter, exhaust 1 1<br />
4 M931-08110-60 Screw, hex cap 1 1 1 1<br />
5 X-400-228 Spacer, 0.344 ID x 0.625 OD x 1.141 in. 1 1 1 1<br />
5 X-400-75 Spacer, 0.406 ID x 0.625 OD x 0.297 in. 1 1 1 1<br />
6 GM28823 Sensor, temperature 1 1 1 1<br />
7 GM30245 Bushing, adapter 1 1 1 1<br />
8 GM40815 Harness, engine 1 1<br />
9 GM50570 Shield, heat 1 1<br />
11 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1<br />
12 359653 Valve, oil drain, 3/8-18 NPT 1 1 1 1<br />
13 249959 Adapter, bushing 1 1 1 1<br />
33 X-256-1 Valve, drain, 3/8 in. NPTF 1 1 1 1<br />
34 254832 Sensor assembly, low fluid 1 1 1 1<br />
35 GM40692 Eye, lifting 1 1 1<br />
36 GM40670 Cover, thermostat 1 1<br />
37 GM40799 Bolt, fan, M8 x 65 4 4 4<br />
38 GM41960 Stud, M8 x 22 4<br />
39 GM46864 Thermostat, 82 deg. C 1<br />
40 GM46865 V-belt, 40.5 in. 1<br />
41 GM46867 Exhaust manifold 1<br />
42 GM47033 Gasket, thermostat 1<br />
43 GM47034 O-ring 1<br />
44 GM47459 Stud, M8 x 80 2<br />
45 GM47460 Bolt, M8 x 80 6<br />
46 GM47461 Nut, M8 2<br />
47 GM47462 Gasket 1<br />
47 GM63510 Gasket 1<br />
48 GM48903 Spacer, fan 1 1 1<br />
49 M933-06020-60 Screw, hex cap 2<br />
50 M125A-06-80 Washer, plain 2<br />
51 GM58626 Bracket, ECM 1 1<br />
Group 107: Nameplate and Decals<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
1 2 3<br />
1 224233 Decal, 1-800 number 1 1 1<br />
2 226917 Decal, negative battery conn 1 1 1<br />
3 226937 Decal, warning high voltage 1 1 1<br />
4 238162 Decal, pos. battery connection 1 1 1<br />
5 239773 Decal, warning fire or accident hazard 1 1<br />
6 239796 Decal, warning carbon monoxide 1 1 1<br />
7 327004 Nameplate, model/ratings, Kohler 1 1 1<br />
9 GM35838 Decal, 4-wire reconnection 1 1<br />
9 229883 Decal, 12-wire reconnection 1<br />
10 GM14167 Decal, drain 1 1<br />
11 X-6246-11 Decal, Kohler Power Systems 1<br />
11 X-6246-9 Decal, Kohler Power Systems 1<br />
12 225165 Decal, CSA 1<br />
13 227990 Decal, US testing 1<br />
14 249808 Decal, warning rotating parts 1<br />
15 249809 Decal, caution hot engine 1 1<br />
16 249810 Decal, warning hot coolant 1<br />
17 344295 Decal, equipment grd 1 1<br />
18 GM50501 Decal, bottle 1<br />
TP-6388 12/08 119
Group 109: Skid and Plant Mounting<br />
120<br />
2<br />
8<br />
1<br />
3 7 4<br />
Item Part Number Description GM39970-MA1<br />
6<br />
9<br />
7<br />
7<br />
8<br />
11<br />
12<br />
7<br />
14<br />
2<br />
13<br />
8<br />
Quantity<br />
Module<br />
1 GM31909 Tray, drip 1 1<br />
1 GM31908 Tray, drip 1 1<br />
1 GM31907 Tray, drip 1 1<br />
1 GM50768 Skid 1 1<br />
1 GM51301 Skid 1<br />
1 GM11040-2 Insert, threaded metric M6 x 1 mm 12 8 12<br />
1 GM48889 Tray, drip focus mount 1 1 1 1<br />
2 229127 Vibromount 2 2 2 2 2 2 2<br />
2 225125 Vibromount 2 2 2 2<br />
3 245297 Strap, ground, 5 in. 1 1 1 1 1 1 1<br />
3 X-6046-5 Strap, ground, 14 in. 1 1 1 1 1<br />
4 278322 Vibromount 2 2 2 2 2 2 2<br />
4 226458 Vibromount 2 2 2 2<br />
5 M982-08-80 Nut, hex elastic stop, 8 mm 4 4 4 4 4 4 2 2 4 2 2<br />
6 X-22-11 Washer, lock, 0.262 ID x 0.469 OD 1 1 1 1 1 1<br />
7 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 4 4 4 4 4 4 4<br />
7 X-25-11 Washer, plain, 0.203 ID x 0.5 OD x 0.04 in. 1 1 1 1 1<br />
7 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 1 1<br />
7 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 2<br />
8 X-25-96 Washer, plain, 0.406 ID x 2 in. OD 4 4 4 4 4 4 4 4 4 4 4<br />
8 X-25-38 Washer, plain, 0.406 ID x 1.25 in. OD 2 2<br />
9 X-377-12 Connector, cable 1 1 1 1 1 1<br />
10 344295 Decal, equipment grd. 1 1 1 1 1 1<br />
11 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1 1 1 1 1 1 1<br />
11 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1<br />
11 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 1 1<br />
12 GM39817 Bracket, engine mounting 2 2 2 2 2<br />
12 GM40110 Bracket, engine mounting 2 2<br />
12 GM40703 Bracket, engine mounting 2<br />
12 344915-BLK Bracket, engine mounting 2 2 2 2<br />
13 M982-10-80 Nut, hex elastic stop, 10 mm 2 2 2 2<br />
14 M931-10055-60 Screw, hex cap 2 2 2 2<br />
14 M931-08050-60 Screw, hex cap 2<br />
15 M931-08055-60 Screw, hex cap 2 2 2 2 2<br />
See kit sections for parts lists of air bag and rail type mounting modules.<br />
GM55139-MA1<br />
GM39970-MA2<br />
GM55139-MA2<br />
GM39970-MA3<br />
GM55139-MA3<br />
GM48820-MA1<br />
GM48820-MA2<br />
15<br />
GM48820-MA5<br />
12<br />
5<br />
8<br />
4<br />
GM55191-MA1<br />
GM58627-MA1<br />
GM39970<br />
GM58630-MA1<br />
TP-6388 12/08
4<br />
Group 109: Skid and Plant Mounting<br />
3<br />
6388_109<br />
TP-6388 12/08 121<br />
1<br />
2<br />
Item Part Number Description<br />
Quantity<br />
Variation<br />
1<br />
1 363505 Bracket, stiffener 2<br />
2 GM38874 Bracket, engine mounting 2<br />
3 GM39519 Bracket, air compressor mtg. 1<br />
4 GM41185 Bracket, alternator mtg. 2<br />
5 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 2<br />
5
Group 201: <strong>Generator</strong> and Mounting<br />
122<br />
1<br />
2<br />
19<br />
46<br />
45<br />
33<br />
29 30<br />
34<br />
35<br />
25<br />
43<br />
28<br />
4<br />
44<br />
33<br />
34<br />
24<br />
35<br />
26<br />
19<br />
27, 31<br />
6<br />
5<br />
38<br />
7<br />
6<br />
41<br />
40<br />
36<br />
40<br />
37<br />
6<br />
7<br />
32<br />
42<br />
7<br />
39<br />
36<br />
40<br />
37<br />
8 9<br />
10<br />
35<br />
LO & GRD Lead Connection<br />
38<br />
20<br />
21<br />
12<br />
22<br />
3<br />
13<br />
11 23<br />
14 1515<br />
17 18<br />
16<br />
6395_201_1<br />
TP-6388 12/08
Group 201: <strong>Generator</strong> and Mounting<br />
Quantity<br />
Module<br />
GM39726-MA1<br />
Item Part Number Description<br />
1 GM32852 Louver panel, junction box 1 1 1 1 1 1 1<br />
2 GM39727 Box, junction 1 1 1 1 1 1<br />
2 GM38876 Box, junction 1<br />
3 M933-08016-60 Screw, hex cap, M8-1.25 8 8 8 8 8 8 8<br />
4 GM32853 Cover, circuit breaker 1 1 1 1 1 1 1<br />
5 GM26308 End bracket assembly 1 1 1 1 1 1 1<br />
6 X-6051-17 Screw, hex head machine 4 4 4 4 4<br />
6 X-6051-20 Screw, hex head machine 4 4<br />
7 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1 1 1 1<br />
7 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 3 3 3 3 3 3 3<br />
8 GM29789 Stator assembly 1 1<br />
8 GM29342 Stator assembly 1<br />
8 GM29787 Stator assembly 1<br />
8 GM29345 Stator assembly 1 1 1<br />
9 GM42220 Rotor assembly 1<br />
9 GM10485 Rotor assembly 1 1<br />
9 GM39722 Rotor assembly 1 1<br />
9 GM50810 Rotor assembly 1 1<br />
10 X-758-15 Bearing, ball 1 1 1 1 1 1 1<br />
11 M125A-08-80 Washer 8 8 8 8 8 8 8<br />
12 225214 Fan, generator 1 1<br />
12 225215 Fan, generator 1 1 1 1 1<br />
13 229356 Pin, knurled 2 2 2 2 2 2 2<br />
14 229097 Plate, locator 1 1 1 1 1 1 1<br />
15 257017 Lamination, armature drive 2 2 2 2 2 2 2<br />
16 229109 Guard, generator fan 1 1 1 1 1 1 1<br />
17 X-67-125 Screw, hex washer, thread-forming 1 1 1 1 1 1 1<br />
18 257442 Clip, speed 1 1 1 1 1 1 1<br />
19 X-67-64 Screw, self-tapping 14 14 14 14 14 14 14<br />
20 X-6284-2 Screw, slotted pan head machine 4 4 4 4 4 4 4<br />
21 X-400-189 Spacer, 0.215 ID x 0.312 OD x 1.2 in. 4 4 4 4 4 4 4<br />
22 X-6284-1 Screw, slotted pan head machine 4 4 4 4 4 4 4<br />
23 X-6238-3 Screw, 3/8-16 x 0.875 8 8 8 8 8 8 8<br />
24 GM28378 Bracket, end 1 1 1 1 1 1 1<br />
25 229110 O-ring, 2.859 in. ID 1 1 1 1 1 1 1<br />
26 GM28383 Bracket, brush holder 2 2 2 2 2 2 2<br />
27 238150 Spring, stainless steel 4 4 4 4 4 4 4<br />
28 238247 Retainer, wire 2 2 2 2 2 2 2<br />
29 238248 Shim, brush holder 2 2 2 2 2 2 2<br />
30 239247 Holder, brush 2 2 2 2 2 2 2<br />
31 239282 Brush 4 4 4 4 4 4 4<br />
32 GM28483 SCR module 1 1 1 1 1 1 1<br />
33 X-49-1 Screw, pan head, 6-32 x 5/16 4 4 4 4 4 4 4<br />
34 X-22-6 Washer, lock, 0.146 ID x 0.285 in. OD 4 4 4 4 4 4 4<br />
35 X-67-64 Screw, self-tapping 10 10 10 10 10 10 10<br />
36 X-22-11 Washer, lock, 0.262 ID x 0.469 OD 2 2 2 2 2 2 2<br />
37 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2 2 2<br />
38 X-6054-22 Stud, metric 2 2 2 2 2 2 2<br />
39 M934-06-64 Nut, hex, 6 mm 1 1 1 1 1 1 1<br />
40 M934-06-60 Nut, hex, 6 mm 3 3 3 3 3 3 3<br />
41 229113 Guard, generator fan 1 1 1 1 1 1 1<br />
42 X-67-113 Screw, hex washer, thread-forming 2 2 2 2 2 2 2<br />
43 223316 Fuse, 10 A, 250 V 1 1 1 1<br />
43 GM39266 Fuse, 20 A, 250 V 1 1 1 2<br />
44 238426 Fuse holder 1 1 1 1 1 3 1<br />
45 GM38522 Decal, fuse panel 1 1 1<br />
45 GM39492 Decal, fuse panel 1 1 1<br />
45 GM40400 Decal, fuse panel 1<br />
46 X-6266-1 Connector, cable 1 1 1 1 1 1 1<br />
TP-6388 12/08 123<br />
GM39726-MA2<br />
GM39726-MA3<br />
GM39726-MA4<br />
GM39726-MA5<br />
GM39726-MA6<br />
GM39726-MA7
Group 201: <strong>Generator</strong> and Mounting, continued<br />
124<br />
6<br />
46<br />
18<br />
42<br />
19<br />
5<br />
34<br />
34<br />
35<br />
7<br />
36<br />
4<br />
3<br />
34<br />
33<br />
20 30<br />
37<br />
2<br />
1<br />
38<br />
43<br />
32<br />
31<br />
39<br />
9<br />
22<br />
29<br />
8<br />
10<br />
23<br />
44<br />
45<br />
12<br />
40<br />
14<br />
41<br />
47<br />
21<br />
11<br />
27<br />
28<br />
17<br />
13<br />
15<br />
16<br />
25<br />
26<br />
6395_201_2a<br />
TP-6388 12/08
Group 201: <strong>Generator</strong> and Mounting, continued<br />
Item Part Number Description GM38877-MA2<br />
Quantity<br />
Module/Variation<br />
1 GM29789 Stator assembly 1 1<br />
1 GM29345 Stator assembly 1 1 1<br />
1 GM29342 Stator assembly 1<br />
2 229109 Guard, generator fan 1 1 1 1 1 1<br />
3 257442 Clip, speed 1 1 1 1 1 1<br />
4 X-67-125 Screw, hex washer, thread-forming 1 1 1 1 1 1<br />
5 229097 Plate, locator 1 1 1 1 1 1<br />
6 229356 Pin, knurled 2 2 2 2 2 2<br />
7 M933-10012-60 Screw, M10-150 6 6 6 6 6 6<br />
8 257017 Lamination, armature drive 1 1 1 1 1 1<br />
9 X-6238-3 Screw, 3/8-16 x 0.875 8 8 8 8 8 8<br />
10 257017 Lamination, armature drive 1 1 1 1 1 1<br />
11 M933-08016-60 Screw, HC, M8-1.25 8 8 8 8 8 8<br />
12 M125A-08-80 Washer 8 8 8 8 8 8<br />
13 X-6284-1 Screw, slotted pan head machine 4 4 4 4 4 4<br />
14 225214 Fan, generator 1 1 1 1 1 1<br />
15 X-6284-2 Screw, slotted pan head machine 4 4 4 4 4 4<br />
16 X-400-189 Spacer, 0.215 ID x 0.312 OD x 1.2 in. 4 4 4 4 4 4<br />
17 GM42220 Rotor assembly 1<br />
17 GM29685 Rotor assembly 1 1<br />
17 A-229147 Rotor assembly 1<br />
17 GM39720 Rotor assembly 1 1<br />
18 X-758-15 Bearing, ball 1 1 1 1 1 1<br />
18 359447 Ring, collector 1 1 1 1 1 1<br />
19 229110 O-ring, 2.859 in. ID 1 1 1 1 1 1<br />
20 GM24810 Bracket, end 1 1 1 1 1 1<br />
21 GM38876 Box, junction 1<br />
21 GM39727 Box, junction 1 1 1 1 1<br />
22 GM32853 Plate, cover 1 1 1 1 1<br />
23 X-6216-1 Screw, Phillips hex crimptite 4 4 4 4 4<br />
25 GM32852 Louver panel, junction box 1 1 1 1 1 1<br />
26 X-6216-1 Screw, Phillips hex crimptite 12 12 12 12 12 12<br />
27 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 3 3 3 3 3 3<br />
27 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1 1 1 1<br />
28 X-6051-17 Screw, hex head machine 4 4 4 4 4<br />
28 X-6051-20 Screw, hex head machine 4<br />
29 X-97-14 Screw, hex head machine 4 4 4 4 4 4<br />
30 344568 Exciter armature 1 1 1 1 1<br />
30 344567 Exciter armature 1<br />
31 X-25-129 Washer, plain, 0.384 ID x 1.628 in. OD 1 1 1 1 1 1<br />
32 X-22-1 Washer, lock 1 1 1 1 1 1<br />
33 A-229152 PCB assembly 1 1 1 1 1 1<br />
34 X-283-3 Terminal, ring, male, 16-14 AWG 3 3 3 3 3 3<br />
35 X-51-8 Screw, pan head 8-32 x 1/4 5 5 5 5 5 5<br />
36 X-22-7 Washer, lock, 0.172 ID x 0.333 in. OD 5 5 5 5 5 5<br />
37 X-712-17 Spacer, 0.312 OD, 0.56 in. 3 3 3 3 3 3<br />
38 X-67-135 Screw, hex washer, thread-forming 3 3 3 3 3 3<br />
39 GM31594 Exciter, field assembly 1 1 1 1 1<br />
39 GM30341 Exciter, field assembly 1<br />
40 X-67-113 Screw, hex washer, thread-forming 2 2 2 2 2 2<br />
41 229113 Guard, generator fan 1 1 1 1 1 1<br />
42 GM28483 SCR module 1 1 1 1 1 1<br />
43 223316 Fuse, 10 A, 250 V (F1) 1 1 1 1<br />
43 GM39266 Fuse, 20 A, 250 V (F1) 1 1<br />
44 238426 Fuse holder 1 1 1 1 1 1<br />
45 GM38522 Decal, fuse panel 1 1 1 1<br />
45 GM39492 Decal, fuse panel 1 1<br />
46 X-67-64 Screw, self-tapping 2 2 2 2 2 2<br />
47 X-6266-1 Connector, cable 1 1 1 1 1 1<br />
TP-6388 12/08 125<br />
GM38877-MA4<br />
GM38877-MA5<br />
GM38877-MA7<br />
GM38877-MA8<br />
1
Group 201: <strong>Generator</strong> and Mounting, continued<br />
126<br />
1<br />
3<br />
29<br />
12<br />
4<br />
13<br />
5<br />
9<br />
25<br />
2<br />
30<br />
35<br />
32, 33<br />
36<br />
14<br />
31, 34<br />
28<br />
1<br />
5<br />
20, 22<br />
10<br />
11<br />
6<br />
27<br />
15<br />
7<br />
8<br />
17, 22, 24<br />
16<br />
18, 19, 22<br />
21, 23, 26<br />
6273_201<br />
TP-6388 12/08
Group 201: <strong>Generator</strong> and Mounting, continued<br />
Item Part Number Description GM48819-MA1<br />
Quantity<br />
Module<br />
1 GM49331 Alternator assembly (items 2-15, 27-29) 1 1<br />
1 GM49332 Alternator assembly (items 2-15, 27-29) 1 1<br />
1 GM48886 Alternator assembly (items 2-15, 27-29) 1 1<br />
1 GM48887 Alternator assembly (items 2-15, 27-29) 1 1<br />
2 A-344997 Rotor assembly (includes items 3, 4) 1 1 1 1<br />
2 GM48882 Rotor assembly (includes items 3, 4) 1 1 1 1<br />
3 A-257444 Rectifier assembly 1 1 1 1 1 1 1 1<br />
4 X-758-2 Bearing, ball 1 1 1 1 1 1 1 1<br />
5 X-25-93 Washer 10 10 10 10 10 10 10 10<br />
6 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. OD 8 8 8 8 8 8 8 8<br />
7 257016 Disc, armature drive 1 1 1 1 1 1 1 1<br />
8 270956 Screw, hexagon head 8 8 8 8 8 8 8 8<br />
9 273736 Screw, special 4 4 4 4 4 4 4 4<br />
10 344917 Adapter, alternator 1 1 1 1 1 1 1 1<br />
11 344919 Fan, alternator 1 1 1 1 1 1 1 1<br />
12 GM31595 Exciter assembly, field 1 1 1 1<br />
12 GM48964 Exciter assembly, field 1 1 1 1<br />
13 359006 Bracket, end 1 1 1 1 1 1 1 1<br />
14 GM31037 Stator assembly 1 1<br />
14 GM31038 Stator assembly 1 1<br />
14 GM48884 Stator assembly 1 1<br />
14 GM48885 Stator assembly 1 1<br />
15 359271 Disc, drive assembly 1 1 1 1 1 1 1 1<br />
16 X-400-229 Spacer, 0.406 ID x 0.75 OD x 0.671 in. 16 16 16 16 16 16 16 16<br />
17 M933-10030-60 Screw, hex head cap 12 12 12 12 12 12 12 12<br />
18 M6923-10-62 Nut, hex, 10 mm 8 8 8 8 8 8 8 8<br />
19 X-6054-15 Stud, metric, M10-1.5 x 79 mm 8 8 8 8 8 8 8 8<br />
20 X-6238-38 Bolt, hex cap 12 12 12 12 12 12 12 12<br />
21 X-67-51 Screw, hex head, 10-24 x 3/4 2 2 2 2 2 2 2 2<br />
22 X-801-3 Washer, hardened 32 32 32 32 32 32 32 32<br />
23 257442 Clip, speed 2 2 2 2 2 2 2 2<br />
24 344918 Adapter, alternator 1 1 1 1 1 1 1 1<br />
25 344991 Cover, end bracket 1 1 1 1 1 1 1 1<br />
26 359035 Guard, generator fan 1 1 1 1 1 1 1 1<br />
27 X-6210-1 Nut, 10-32 4 4 4 4 4 4 4 4<br />
28 X-6238-1 Screw, 3/8-16 x 1.75 6 6 6 6 6 6 6 6<br />
29 X-125-5 Screw, 5/16-18 x 0.88 4 4 4 4 4 4 4 4<br />
30 GM40923 Box, junction 1 1 1 1<br />
30 GM59214 Box, junction 1 1 1 1<br />
31 GM40931 Cover, junction box 1 1 1 1 1 1 1 1<br />
32 GM49194 Plate, cover 1 1 1 1 1 1 1 1<br />
33 X-67-64 Screw, self-tapping 8 8 8 8 8 8 8 8<br />
34 X-6216-1 Screw, Phillips hex crimptite 4 4 4 4 4 4 4 4<br />
35 X-794-4 Screw, hex washer head, drill 1/4-14 x 7/8 2 2 2 2 2 2 2 2<br />
36 X-6266-1 Connector, cable 1 1 1 1 1 1 1 1<br />
TP-6388 12/08 127<br />
GM48819-MA2<br />
GM48819-MA3<br />
GM48819-MA4<br />
GM48819-MA5<br />
GM48819-MA6<br />
GM48819-MA7<br />
GM48819-MA8
Group 301: Control and Harness<br />
128<br />
15<br />
36<br />
37<br />
38<br />
17<br />
18<br />
31<br />
34<br />
15<br />
14<br />
Shown with cover removed<br />
6 6<br />
4<br />
39<br />
40<br />
41<br />
17<br />
18<br />
1<br />
16<br />
13<br />
14<br />
7<br />
5<br />
2<br />
30<br />
F1<br />
F2<br />
10<br />
16<br />
7<br />
19<br />
10<br />
12<br />
F3<br />
9<br />
11<br />
11<br />
11<br />
3<br />
8<br />
8<br />
9<br />
12<br />
19<br />
5<br />
6388_301_1a<br />
TP-6388 12/08
20<br />
21<br />
Item 24 is not shown.<br />
Group 301: Control and Harness<br />
28<br />
26<br />
27<br />
TP-6388 12/08 129<br />
33<br />
29<br />
23<br />
22, 25<br />
6388_301_2<br />
Item Part Number Description<br />
1 2<br />
Quantity<br />
Variation<br />
3 4 5<br />
1 GM49746 Starter relay, 12VDC 1 1 1 1 1<br />
2 282829 Vibromount 4 4 4 4 4<br />
3 GM28707 Controller assembly, ADC 2100 1 1 1 1<br />
3 GM42037 Controller assembly, ADC 2100 1<br />
4 GM29671 PCB assembly, relay board, 12V 1 1 1<br />
4 GM29779 PCB assembly, relay board 12V w/opt. relay 1 1<br />
5 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 2 2 2 2 2<br />
5 X-22-11 Washer, lock, 0.262 ID x 0.469 OD 2 2<br />
6 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 2 2 2 2<br />
7 X-22-20 Washer, lock, 0.172 ID x 0.373 in. OD 8 8 8 8 8<br />
8 X-67-64 Screw, self-tapping 4 4 4 4 4<br />
9 X-6054-22 Stud, metric 2 2 2<br />
10 223316 Fuse, 10 A, 250 V 2 2 2 2<br />
11 238426 Fuse holder, 0.25 x 1.25 in. 2 2 3 2<br />
12 M934-06-60 Nut, hex, 6 mm 2 2 2<br />
13 200705 Grommet, round 1 1 1 1 1<br />
14 M7985A-05012-20 Screw, pan head machine 1 1 3 1 3<br />
15 M934-05-50 Nut, hex, 5 mm 1 1 3 1 3<br />
16 X-6210-4 Nut, hex 8 8 8 8<br />
17 M933-08020-60 Screw, hex cap 2 2<br />
18 M125A-08-80 Washer, plain 2 2<br />
19 X-25-40 Washer, plain, 0.281 ID x 0.625 in. OD 2 2<br />
20 GM32324 Harness, pigtail 1 1<br />
20 226912 Harness, AC wiring 1<br />
20 GM48740 Harness, AC wiring 1<br />
20 GM40402 Panel, load lead connection (not shown) 1<br />
21 226913 Wiring harness, extension 1<br />
22 GM28822 Sensor, pressure 1<br />
23 GM31045-3 Sensor, temp., 1<br />
24 GM39043 Harness, engine (not shown) 1<br />
24 GM40815 Harness, engine, 30 -40 kW (not shown) 1<br />
24 GM58297 Harness, engine, 30 -40 kW (not shown) 1<br />
25 X-202-27 Bushing, reducing, 1/8 x 1/4 in. 1<br />
26 X-22-6 Washer, lock, 0.146 ID x 0.285 in. OD 8<br />
27 X-49-25 Screw, pan head 4<br />
27 X-49-15 Screw, pan head, 6-32 x 1/4 4<br />
27 X-400-187 Spacer, 0.149 ID x 0.29 OD x 0.288 in. (not shown) 4<br />
28 — Circuit breaker (see Accessories for part number) 1 1 1 1<br />
28 X-506-74 Circuit breaker, 15 A, 250 V, 2-pole 1<br />
29 X-506-75 Circuit breaker, 80 A, 250 V, 2-pole 1<br />
30 — Fuse (see Group 201) 1 1 1<br />
30 358337 Fuse, 10 A, 250 V 1<br />
31 — SCR module (see Group 201) 1 1 1<br />
31 GM28483 SCR module 1 1<br />
32 X-301-8 Plug, button 7/8 (not shown) 1<br />
33 GM46583 Cover, circuit breaker 1<br />
33 X-67-64 Screw, self-tapping (not shown) 4<br />
34 GM59203 Block, fuse 1<br />
35 GM59212 Bracket, fuse block (not shown) 1<br />
36 GM58256 Fuse,10amp,250volt,fastacting(F1) 1<br />
37 GM59206 Fuse, DC 25 amp (F2) 1<br />
38 GM59206 Fuse, DC 25 amp (F3) 1<br />
39 GM58921 Fuse, DC 10 amp (F4) 1<br />
40 GM58921 Fuse, DC 10 amp (F5) 1<br />
41 GM58921 Fuse, DC 10 amp (F6) 1
Group 501: Enclosure<br />
130<br />
46<br />
48<br />
49<br />
47<br />
43<br />
44 45<br />
55<br />
47<br />
48<br />
66, 67<br />
46<br />
50<br />
51<br />
69<br />
52<br />
6<br />
8<br />
56<br />
54<br />
61<br />
53<br />
14<br />
15<br />
16<br />
10<br />
32<br />
10<br />
12<br />
13<br />
63<br />
57<br />
58<br />
59 60, 68<br />
14<br />
63<br />
10 8<br />
8<br />
9<br />
7<br />
8<br />
12<br />
13<br />
17<br />
16<br />
18<br />
16<br />
19<br />
31<br />
33 34 35 36<br />
64<br />
62, 68<br />
3029<br />
37<br />
28<br />
9<br />
11<br />
1<br />
2<br />
3<br />
8<br />
4<br />
7<br />
5<br />
8<br />
6<br />
20<br />
38 39 40 41<br />
42<br />
21<br />
22<br />
23<br />
24<br />
65<br />
25<br />
27<br />
6388_501_1<br />
26<br />
TP-6388 12/08
Quantity<br />
Module<br />
Part<br />
Item<br />
1 344125-BLK Panel, access 1 1<br />
2 X-25-115 Washer, plain,.203 ID x .438 in. 3 3<br />
3 344146 Clip, spring 3 3 3<br />
4 GM50770 Roof, housing w/radiator 1 1<br />
4 GM51996 Roof, housing 1 1<br />
5 GM52267 Insulation, foil backed<br />
superwool 1 1<br />
5 GM52268 Insulation, foil backed<br />
superwool 1 1<br />
6 GM50961-2 Foam, acoustic insulation 2 2 2 2<br />
7 GM50961-1 Foam, acoustic insulation 4 4 4 4<br />
8 GM52027 Brace, cross 6 6 6 6<br />
9 GM50788 Brace, cross 2 2 2 2<br />
10 X-722-5 Clamp, muffler, 2.12 in. 3 3 3 3<br />
11 GM50732 Tube, exhaust Y 1 1 1 1<br />
12 277706 Clamp, muffler, 1.87 in. 2 2 2 2<br />
13 225316 Silencer, exhaust EIEO,<br />
15/8in.ID 2 2 2 2<br />
14 X-722-4 Clamp, muffler, 1.625in. 2 2 2 2<br />
15 GM50735 Tube, exhaust Y 1 1 1 1<br />
16 GM41095 Clamp, muffler, 2.13 dia. 1 1 3 3<br />
17 X-797-7 Hose, flex exhaust, 2.03 in. ID 1 1<br />
18 GM52446 Flange, exhaust 1 1<br />
18 GM50928 Flange, exhaust 1 1<br />
19 GM52467 Plate, backing 1 1 1 1<br />
20 GM50769-11 Foam, acoustic insulation 1 1 1 1<br />
21 GM50789 Panel, control access 1 1<br />
21 GM50813 Panel, control access 1 1<br />
22 249808 Decal, warning rotating parts 2 2 2 2<br />
23 GM31202 Latch, lockable, black 4 4 4 4<br />
24 GM42778 Key 4 4 4 4<br />
25 GM50818 Panel, recessed 1 1 1 1<br />
26 GM52468 Hinge, panel 1 1 1 1<br />
27 GM52469 Panel, plexiglass 1 1 1 1<br />
28 GM52462 Catch, magnetic 1 1 1 1<br />
29 GM52466 Plate, catch 1 1 1 1<br />
30 GM52470 Bracket, catch 1 1 1 1<br />
31 GM50834 Seal, control panel 1 1 1 1<br />
32 GM50742 Panel, bulkhead 1 1 1 1<br />
33 238162 Decal, pos. battery connection 1 1 1 1<br />
Number Description GM51746-KA1<br />
GM51746-KA2<br />
GM51746-KA3<br />
GM51746-KA4<br />
Group 501: Enclosure<br />
Quantity<br />
Module<br />
Part<br />
Item<br />
34 GM47785 Block, junction 1 1 1 1<br />
35 GM33828 Barrier, battery terminal 1 1 1 1<br />
36 GM33684 Block, junction 1 1 1 1<br />
37 X-377-12 Connector, cable 1 1 1 1<br />
38 226917 Decal, negative battery conn 1 1 1 1<br />
39 344295 Decal, equipment grd 1 1 1 1<br />
40 359279 Decal, fuel return 1 1 1 1<br />
41 359278 Decal, fuel inlet 1 1 1 1<br />
42 X-284-44 Grommet, round 1 1 1 1<br />
43 GM53068 Shield, rain 1 1 1 1<br />
44 GM50769-9 Foam, acoustic insulation 1 1 1 1<br />
45 GM50817 Panel, rear access 1 1 1 1<br />
46 GM50741 Support, housing corner 2 2 2 2<br />
47 GM50769-5 Foam, acoustic insulation 2 2 2 2<br />
48 GM50769-6 Foam, acoustic insulation 2 2 2 2<br />
49 GM50769-8 Foam, acoustic insulation 1 1 1 1<br />
50 GM53005 Cover, alternator 1 1 1 1<br />
51 GM50787 Baffle, air intake 1 1 1 1<br />
52 GM55322 Plate, exhaust cover 2 2 2 2<br />
53 GM52389 Bracket, exhaust 1 1 1 1<br />
54 GM50927 Pipe, exhaust 1 1 1 1<br />
55 GM50800 Panel, left access 1 1 1 1<br />
56 GM50769-10 Foam, acoustic insulation 1 1 1 1<br />
57 X-545-210 Cable, battery 1 1 1 1<br />
58 X-545-211 Cable, battery 1 1 1 1<br />
59 X-545-212 Cable, battery 1 1 1 1<br />
60 X-386-96 Fuel line, flexible 1 1 1 1<br />
61 X-284-4 Grommet, round 3 3 3 3<br />
62 X-386-132 Line, flex fuel 1 1 1 1<br />
63 X-672-31 Clamp, insulated, 0.75 in. 4 4 4 4<br />
64 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4 4 4<br />
65 X-6275-3 Logo, Kohler 1 1 1 1<br />
66 X-284-15 Grommet, round 4 4 4 4<br />
67 X-301-23 Plug, button 4 4 4 4<br />
68 X-582-39 Connector, hose 2 2 2 2<br />
69 GM11040-2 Insert, threaded, M6 x 1.0 mm 26 24 26 24<br />
70 GM49746 Relay, 12 VDC 1 1<br />
71 GM49363 Cover, manifold 1 1<br />
71 GM49364 Cover, manifold 1 1<br />
72 GM51975 Harness, wiring radiator fan 1 1<br />
Number Description GM51746-KA1<br />
TP-6388 12/08 131<br />
GM51746-KA2<br />
GM51746-KA3<br />
GM51746-KA4
Group 501: Enclosure, continued<br />
132<br />
Shown with cover removed<br />
46<br />
48<br />
49<br />
47<br />
43<br />
44 45<br />
55<br />
47<br />
48<br />
66, 67<br />
73<br />
74<br />
46<br />
50<br />
51<br />
69<br />
52<br />
6<br />
8<br />
56<br />
54<br />
61<br />
53<br />
14<br />
15<br />
16<br />
10<br />
32<br />
10<br />
12<br />
13<br />
63<br />
57<br />
58<br />
59 60, 68<br />
14<br />
63<br />
10 8<br />
8<br />
9<br />
7<br />
8<br />
12<br />
13<br />
17<br />
16<br />
18<br />
16<br />
19<br />
31<br />
33 34 35 36<br />
64<br />
62, 68<br />
3029<br />
37<br />
28<br />
9<br />
11<br />
1<br />
2<br />
3<br />
8<br />
4<br />
7<br />
5<br />
8<br />
6<br />
20<br />
38 39 40 41<br />
42<br />
21<br />
22<br />
23<br />
24<br />
65<br />
25<br />
27<br />
6388_501_4<br />
26<br />
TP-6388 12/08
Group 501: Enclosure, continued<br />
Quantity<br />
Module<br />
Part<br />
Item<br />
1 344125-BLK Panel, access 1 1<br />
2 X-25-115 Washer, plain, 0.203 ID x 0.438 in. 3 3<br />
3 344146 Clip, spring 3 3<br />
4 GM50770 Roof, housing w/radiator 1 1<br />
5 GM52267 Insulation, foil backed superwool 1 1<br />
6 GM50961-2 Foam, acoustic insulation 2 2<br />
7 GM50961-1 Foam, acoustic insulation 4 4<br />
8 GM52027 Brace, cross 6 6<br />
9 GM50788 Brace, cross 2 2<br />
10 X-722-5 Clamp, muffler, 2.12 in. 3 3<br />
11 GM50732 Tube, exhaust Y 1 1<br />
12 277706 Clamp, muffler, 1.87 in. 2 2<br />
13 225316 Silencer, exhaust EIEO, 1 5/8 in. ID 2 2<br />
14 X-722-4 Clamp, muffler, 1.625 in. 2 2<br />
15 GM50735 Tube, exhaust Y 1 1<br />
16 GM41095 Clamp, muffler, 2.13 dia. 1 3<br />
17 X-797-7 Hose, flex exhaust, 2.03 in. ID 1<br />
18 GM52446 Flange, exhaust 1<br />
18 GM50928 Flange, exhaust 1<br />
19 GM52467 Plate, backing 1 1<br />
20 GM50769-11 Foam, acoustic insulation 1 1<br />
21 GM50789 Panel, control access 1<br />
21 GM50813 Panel, control access 1<br />
22 249808 Decal, warning rotating parts 2 2<br />
23 GM31202 Latch, lockable, black 4 4<br />
24 GM42778 Key 4 4<br />
25 GM50818 Panel, recessed 1 1<br />
26 GM52468 Hinge, panel 1 1<br />
27 GM52469 Panel, plexiglass 1 1<br />
28 GM52462 Catch, magnetic 1 1<br />
29 GM52466 Plate, catch 1 1<br />
30 GM52470 Bracket, catch 1 1<br />
31 GM50834 Seal, control panel 1 1<br />
32 GM50742 Panel, bulkhead 1 1<br />
33 238162 Decal, pos. battery connection 1 1<br />
34 GM47785 Block, junction 1 1<br />
35 GM33828 Barrier, battery terminal 1 1<br />
36 GM33684 Block, junction 1 1<br />
37 X-377-12 Connector, cable 1 1<br />
Number Description GM51746-KA5<br />
GM51746-KA6<br />
Quantity<br />
Module<br />
Part<br />
Item<br />
38 226917 Decal, negative battery conn 1 1<br />
39 344295 Decal, equipment grd 1 1<br />
40 359279 Decal, fuel return 1 1<br />
41 359278 Decal, fuel inlet 1 1<br />
42 X-284-44 Grommet, round 1 1<br />
43 GM53068 Shield, rain 1 1<br />
44 GM50769-9 Foam, acoustic insulation 1 1<br />
45 GM50817 Panel, rear access 1 1<br />
46 GM50741 Support, housing corner 2 2<br />
47 GM50769-5 Foam, acoustic insulation 2 2<br />
48 GM50769-6 Foam, acoustic insulation 2 2<br />
49 GM50769-8 Foam, acoustic insulation 1 1<br />
50 GM53005 Cover, alternator 1 1<br />
51 GM50787 Baffle, air intake 1 1<br />
52 GM55322 Plate, exhaust cover 2 2<br />
53 GM52389 Bracket, exhaust 1 1<br />
54 GM50927 Pipe, exhaust 1 1<br />
55 GM50800 Panel, left access 1 1<br />
56 GM50769-10 Foam, acoustic insulation 1 1<br />
57 X-545-210 Cable, battery 1 1<br />
58 X-545-211 Cable, battery 1 1<br />
59 X-545-212 Cable, battery 1 1<br />
60 X-386-96 Fuel line, flexible 1 1<br />
61 X-284-4 Grommet, round 3 3<br />
62 X-386-132 Line, flex fuel 1 1<br />
63 X-672-31 Clamp, insulated, 0.75 in. 4 4<br />
64 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4<br />
65 X-6275-3 Logo, Kohler 1 1<br />
66 X-284-15 Grommet, round 4 4<br />
67 X-301-23 Plug, button 4 4<br />
68 X-582-39 Connector, hose 2 2<br />
69 GM11040-2 Insert, threaded, M6 x 1.0 mm 26 26<br />
70 GM49746 Relay, 12 VDC 1 1<br />
71 GM49363 Cover, manifold 1<br />
71 GM49364 Cover, manifold 1<br />
72 GM58257 Harness, wiring radiator fan 1 1<br />
73 GM59206 Fuse, DC 25 amp 2 2<br />
74 GM58871 Relay 2 2<br />
Number Description GM51746-KA5<br />
TP-6388 12/08 133<br />
GM51746-KA6
Group 501: Enclosure, continued<br />
134<br />
30<br />
20<br />
21<br />
22, 23, 24, 25<br />
33<br />
32<br />
34<br />
36<br />
35<br />
31<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
37<br />
38<br />
39<br />
40<br />
39<br />
41<br />
42<br />
43<br />
12, 14, 15<br />
26<br />
16<br />
13<br />
17<br />
18<br />
19<br />
29<br />
27<br />
28<br />
13<br />
14<br />
15<br />
6388_501_2<br />
TP-6388 12/08
45<br />
44<br />
46<br />
47, 48, 49<br />
47, 49, 50,<br />
51<br />
Qty.<br />
Module<br />
Part<br />
Item<br />
1<br />
1<br />
GM57179<br />
GM57177<br />
Support, rear corner<br />
Support, rear corner<br />
1<br />
1<br />
1<br />
1<br />
GM60522<br />
GM60508<br />
Support, rear corner<br />
Support, rear corner<br />
1<br />
1<br />
2 GM51509-4 Foam, acoustic, 625 x 730 mm 1 1<br />
2 GM60519-4 Foam, acoustic 1 1<br />
3 GM51509-6 Foam, acoustic, 300 x 730 mm 1 1<br />
3<br />
4<br />
GM60519-6<br />
GM55125<br />
Foam, acoustic<br />
Panel, plexiglass 1 1<br />
1<br />
1<br />
1<br />
1<br />
5 GM55335 Plate, backing 1 1 1 1<br />
6<br />
7<br />
GM55336<br />
GM51317<br />
Hinge, panel<br />
Panel, recessed<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
8 GM51506 Seal, control panel 1 1 1 1<br />
9<br />
10<br />
GM52466<br />
GM52470<br />
Plate, catch<br />
Bracket, catch<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
11 GM52462 Catch, magnetic 1 1 1 1<br />
12 GM51316 Panel, control access 1 1<br />
12<br />
13<br />
GM60511<br />
GM31202<br />
Panel, control access<br />
Latch, lockable, black 4 4<br />
1<br />
4<br />
1<br />
4<br />
13 GM42778 Key 4 4 4 4<br />
14<br />
15<br />
GM31074-1<br />
GM11040-2<br />
Bushing, molded<br />
Insert, threaded (metric),<br />
4 4 4 4<br />
M6 x 1.0mm 18 18 18 18<br />
16 GM51509-5 Foam, acoustic, 745 x 724 1 1<br />
16 GM60519-5 Foam, acoustic 1 1<br />
17<br />
17<br />
GM51305<br />
GM60512<br />
Support, housing corner<br />
Support, housing corner<br />
2 2<br />
2 2<br />
18 GM51509-1 Foam, acoustic, 95 x 730 mm 4 4<br />
18 GM60519-1 Foam, acoustic 4 4<br />
19 GM51509-2 Foam, acoustic, 270 x 730 mm 2 2<br />
19 GM60519-2 Foam, acoustic 2 2<br />
20 GM51383 Panel, front access 1 1<br />
20 GM60510 Panel, front access 1 1<br />
21 GM51509-3 Foam, acoustic, 424 x 724 mm 1 1<br />
21 GM60519-3 Foam, acoustic 1 1<br />
22 GM51295 Roof, housing 1 1<br />
22 GM60509 Roof, housing 1 1<br />
23 GM55126 Insulation, foil backed<br />
1 1<br />
23<br />
24<br />
25<br />
GM60528<br />
GM51507-1<br />
GM51507-2<br />
superwool Insulation, foil backed<br />
superwool Foam, acoustic, 1330 x 50mm<br />
Foam, acoustic, 630 x 50mm<br />
2<br />
2<br />
2<br />
2<br />
1<br />
2<br />
2<br />
1<br />
2<br />
2<br />
26 GM52027 Brace, cross 7 7 7 7<br />
27 GM51652 Panel, left access 1<br />
27 GM51385 Panel, left access 1<br />
Number Description GM55190-KA1<br />
GM55190-KA2<br />
GM60506-KA1<br />
Group 501: Enclosure, continued<br />
GM60506-KA2<br />
TP-6388 12/08 135<br />
61<br />
53<br />
54<br />
52<br />
60<br />
55<br />
59<br />
56<br />
58<br />
57<br />
6388_501_3<br />
Qty.<br />
Module<br />
Part<br />
Item<br />
27<br />
27<br />
GM60523<br />
GM60521<br />
Panel, left access<br />
Panel, left access<br />
1<br />
1<br />
28<br />
28<br />
GM58783<br />
GM60529<br />
Foam, acoustic<br />
Foam, acoustic<br />
1 1<br />
1 1<br />
29 GM55322 Plate, exhaust cover 2 2 2 2<br />
30 GM51440 Baffle, radiator 1 1<br />
30 GM60507 Baffle, radiator 1 1<br />
31<br />
32<br />
GM41673<br />
225265<br />
Muffler, exhaust<br />
Flange, exhaust outlet<br />
1<br />
1<br />
1<br />
1<br />
33 225223 Gasket, exhaust 1 1<br />
34<br />
35<br />
X-216-39<br />
X-215-21<br />
Coupling, pipe<br />
Fitting, elbow, 90 deg.<br />
1<br />
1<br />
1<br />
1<br />
36 X-205-29 Pipe 1 1<br />
37<br />
38<br />
GM41094<br />
GM51442<br />
Clamp, muffler 1.88 dia.<br />
Pipe, exhaust<br />
1<br />
1<br />
1<br />
1<br />
38 GM60477 Tube, exhaust 1 1<br />
38 GM59235-4 Insulation, exhaust 1 1<br />
39<br />
40<br />
GM41095<br />
X-797-7<br />
Clamp, muffler 2.13 dia.<br />
Hose, flex exhaust, 2.03 in. ID<br />
2<br />
1<br />
2<br />
1<br />
2<br />
1<br />
2<br />
1<br />
41 GM51443 Pipe, exhaust 1 1 1 1<br />
41<br />
42<br />
GM59235-3<br />
X-722-5<br />
Insulation, exhaust<br />
Clamp, muffler, 2.12 in. 1 1<br />
1<br />
1<br />
1<br />
1<br />
43 GM51450 Bracket, exhaust 1 1 1 1<br />
44 X-545-150 Cable, battery, No.0 x 46 in.,<br />
red+ 1 1 1 1<br />
45<br />
46<br />
X-545-211<br />
X-545-212<br />
Cable, battery<br />
Cable, battery<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
47 X-582-39 Connector, hose 2 2 2 2<br />
48 X-386-132 Line, flex fuel 1 1 1 1<br />
49 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4 4 4<br />
50 X-386-90 Line, flex fuel 1 1 1 1<br />
51 X-391-25 Connector, 90 deg., 5/16 in. 1 1 1 1<br />
52<br />
53<br />
GM47785<br />
238162<br />
ID Block, hosejunction<br />
Decal, pos. battery connection<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
54 226917 Decal, negative battery conn. 1 1 1 1<br />
55 344295 Decal, equipment grd. 1 1 1 1<br />
56 359278 Decal, fuel inlet 1 1 1 1<br />
57 359279 Decal, fuel return 1 1 1 1<br />
58 X-377-12 Connector, cable 1 1 1 1<br />
59 GM33684 Block, junction 1 1 1 1<br />
60 GM33828 Barrier, battery terminal 1 1 1 1<br />
61 GM57173 Panel, bulkhead 1 1 1 1<br />
62 344125-BLK Panel, access 1 1<br />
63 344146 Clip, spring 3 3<br />
Number Description GM55190-KA1<br />
GM55190-KA2<br />
GM60506-KA1<br />
GM60506-KA2
Group 701: Literature<br />
Part<br />
Quantity<br />
Variation<br />
Item Number Description<br />
27 28 30 31 35 36 37 38 39 40 41 42 43<br />
1 TP-5251 Safety Precautions, <strong>Commercial</strong>/<strong>Recreational</strong> <strong>Mobile</strong> 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
2 TP-6017 Warranty, <strong>Commercial</strong>/<strong>Recreational</strong> <strong>Mobile</strong> 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
3 TP-6388 P/C 10-40EORD/EORZD & 10-40EORD/EORZDB 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
4 TP-6293 S/M Yanmar TNV Series, Marine 1 1 1 1 1 1 1 1 1 1<br />
4 TP-6597 S/M Yanmar TNV Series, 20 -40 kW 1 1 1<br />
5 TP-6357 O/M 20EORZD, Marathon Coach 1 1<br />
5 TP-6385 O/M 9-20EORD/EORZD/EFORD/EFORZD, <strong>Mobile</strong> 1 1 1 1 1 1<br />
5 TP-6551 O/M 10 -40EORDB/EORZDB, <strong>Mobile</strong> 1 1 1 1 1<br />
6 TP-6358 I/M 20EORZD, Marathon Coach 1 1<br />
6 TP-6386 I/M 10-20EORD/EORZD, <strong>Mobile</strong> 1 1 1 1 1 1<br />
6 TP-6552 I/M 10 -40EORDB/EORZDB, <strong>Mobile</strong> 1 1 1 1 1<br />
7 TP-6359 S/M 20EORZD Marathon Coach 1 1<br />
7 TP-6387 S/M <strong>Mobile</strong> Models 10-20EORD/EORZD 1 1 1 1 1 1<br />
7 TP-6553 S/M 10 -40EORDB/EORZDB, <strong>Mobile</strong> 1 1 1 1 1<br />
8 TP-6412 O/M Yanmar TNV Series 1 1 1 1 1 1 1 1 1 1<br />
8 TP-6596 O/M Yanmar TNV 1 1 1<br />
136<br />
TP-6388 12/08
Kit List<br />
This section lists the part numbers of modules/kits not listed in the Group Parts Lists. Refer to the<br />
generator set nameplate or the list below to identify the module/kit number installed on your<br />
generator set. See the sections following this page for the parts list of the module/kit.<br />
10 -20EORD(B)/EORZD(B)<br />
10 KW 15 KW 20 KW<br />
Circuit Breakers<br />
Circuit breaker, 55 A, 2 P, 240 V GM33030-KA7 — —<br />
Circuit breaker, 125 A, 2 P, 240 V GM33030-KA4 — GM33030-KA4<br />
Circuit breaker, 85 A, 1 P, 240 V GM33030-KA20 — —<br />
Circuit breaker, 50 A, 2 P, 240 V GM33030-KA1 — —<br />
Circuit breaker, 65 A, 3 P, 600 V — GM33030-KA16 —<br />
Circuit breaker, 100 A, 2 P, 240 V — GM33030-KA19 GM33030-KA19<br />
Circuit breaker, 60 A, 3 P, 600 V — GM33030-KA13 —<br />
Circuit breaker, 40 A, 3 P, 600 V — GM33030-KA9 GM33030-KA9<br />
Circuit breaker, 30 A, 3 P, 600 V — GM33030-KA18 —<br />
Circuit breaker, 55 A, 3 P, 600 V — GM33030-KA17 —<br />
Circuit breaker, 70 A, 2 P, 240 V — GM33030-KA3 —<br />
Circuit breaker, 70 A, 3 P, 600 V — GM33030-KA21 GM33030-KA21<br />
Circuit breaker, 90 A, 3 P, 480 V — — GM33030-KA15<br />
Circuit breaker, 80 A, 3 P, 480 V — — GM33030-KA14<br />
Circuit breaker, 50 A, 3 P, 480 V — — GM33030-KA11<br />
Circuit breaker, 45 A, 3 P, 600 V — — GM33030-KA10<br />
Cooling System<br />
Remote radiator setup GM39907-MA2 GM39907-MA1 GM39907-MA1<br />
Remote radiator setup (B models) GM55138-MA2 GM55138-MA1 GM55138-MA1<br />
Remote radiator, 12 V GM41790-KP2 GM41790-KP1 GM41790-KP1<br />
Block heater, 1000 W, 110 -120 V GM41788-KA1 GM41788-KA2 GM41788-KA2<br />
Electrical System<br />
Common fault and run relays GM30414-KA1 GM30414-KA1 GM30414-KA1<br />
Electronic governor GM38375-KA1 GM38375-KA1 GM38375-KA1<br />
Oil pressure sender GM41828-KA1 GM41828-KA1 GM41828-KA1<br />
Preheat kit, 12 V GM41792-KA1 GM41792-KA1 GM41792-KA1<br />
Remote start panel, 12 V GM32335-KP1 GM32335-KP1 GM32335-KP1<br />
Remote digital gauge GM32337-KP1 GM32337-KP1 GM32337-KP1<br />
Remote harness, 25 ft. GM32333-KP2 GM32333-KP2 GM32333-KP2<br />
Remote harness, 15 ft. GM32333-KP1 GM32333-KP1 GM32333-KP1<br />
Remote harness, 12 in. pigtails GM32332-KP1 GM32332-KP1 GM32332-KP1<br />
Miscellaneous<br />
Silencer, SIEO critical PA-225321 PA-225321 PA-225321<br />
Flexible exhaust PA-225607 PA-225607 PA-225607<br />
Exhaust manifold and turbo blanket — — GM11549-KP1<br />
Spark arrestor PA-225323 PA-225323 PA-225323<br />
Mounting feet, no skid or tray GM39908-MA2 GM39908-MA1 GM39908-MA1<br />
Mounting feet, no skid or tray (B models) GM55390-MA2 GM55390-MA1 GM55390-MA1<br />
Tray w/air bag mounts GM39971-MA3 GM39971-MA2 GM39971-MA1<br />
Tray w/air bag mounts (B models) GM55391-MA3 GM55391-MA2 GM55391-MA1<br />
Air bag mounts GM39971-KP5 GM39971-KP4 GM39971-KP4<br />
Skid, rail type w/focus mounts GM47109-MA2 GM47109-MA1 GM47109-MA1<br />
Paint and Miscellaneous Parts<br />
Paint, black All models use 221292 spray can<br />
TP-6388 12/08 137
Kit List<br />
This section lists the part numbers of modules/kits not listed in the Group Parts Lists. Refer to the<br />
generator set nameplate or the list below to identify the module/kit number installed on your<br />
generator set. See the sections following this page for the parts list of the module/kit.<br />
30 -40EORZD/EORDB & 25 -33EFORZD/EFORZDB<br />
30 KW 40 KW<br />
Circuit Breakers<br />
Circuit breaker, 60 A, 3P, 240 V GM30331-KA35 —<br />
Circuit breaker, 70 A, 3P, 240 V GM30331-KA37 GM30331-KA37<br />
Circuit breaker, 100 A, 3P, 240 V GM30331-KA30 GM30331-KA30<br />
Circuit breaker, 125 A, 3P, 240 V GM30331-KA33 —<br />
Circuit breaker, 150 A, 2P, 240 V GM30331-KA29 —<br />
Circuit breaker, 150 A, 3P, 240 V — GM30331-KA53<br />
Circuit breaker, 175 A, 2P, 600 V — GM30331-KA54<br />
Circuit breaker, 175 A, 3P, 240 V — GM30331-KA51<br />
Circuit breaker, 200 A, 2P, 240 V — GM30331-KA52<br />
Cooling System<br />
Remote radiator setup GM48822-MA1 GM48822-MA1<br />
Remote radiator setup (B models) GM58625-MA1 GM58625-MA1<br />
Remote radiator, 12 V GM40821-KP1 GM40821-KP1<br />
Block heater, 1500 W, 110 -120 V GM40820-KA1 GM40820-KA1<br />
Block heater, 1500 W, 110 -120 V (B models) GM58631-KA1 GM58631-KA1<br />
Block heater, 1500 W, 110 -120 V, enclosed GM52077-KA1 GM52077-KA1<br />
Electrical System<br />
Common fault and run relays GM30414-KA1 GM30414-KA1<br />
Electronic governor GM49805-KA1 GM49805-KA1<br />
Oil pressure sender GM41828-KA1 GM41828-KA1<br />
Preheat kit, 12 V GM32117-KA6 GM32117-KA4<br />
Remote start panel, 12 V GM32335-KP1 GM32335-KP1<br />
Remote digital gauge GM32337-KP2 GM32337-KP2<br />
Remote harness, 25 ft. GM32333-KP2 GM32333-KP2<br />
Remote harness, 15 ft. GM32333-KP1 GM32333-KP1<br />
Miscellaneous<br />
Silencer, critical PA-352663 PA-352663<br />
Flexible exhaust GM40818-KP1 GM40818-KP1<br />
Exhaust manifold and turbo blanket GM40817-KA1 GM40817-KA2<br />
Spark arrestor GM40819-KP1 GM40819-KP1<br />
Loose mounting feet, no skid GM48820-KP1 GM48820-KP1<br />
Loose skid, focus mt/drip tray GM48820-KP2 GM48820-KP2<br />
Tray w/air bag mounts GM48820-MA3 GM48820-MA3<br />
Tray w/air bag mounts (B models) GM58628-MA1 GM58628-MA1<br />
Air bag mounts GM39971-KP4 GM39971-KP4<br />
Mounting, rail type with focused mounts GM48820-MA4 GM48820-MA4<br />
Mounting, rail type with focused mounts (B models) GM58629-MA1 GM58629-MA1<br />
Air duct, enclosed units only GM53171-KP1 GM53171-KP1<br />
Paint and Miscellaneous Parts<br />
Paint, black All models use 221292 spray can<br />
138<br />
TP-6388 12/08
Qty. Description Part No.<br />
Circuit Breakers<br />
Line Circuit Breaker, 50A, 2P, 240V GM30331-KA1<br />
4 Clip, speed 239332<br />
1 Breaker, circuit 358384<br />
1 Cover, circuit breaker GM32854<br />
4 Screw, cross recess, sheet metal X-67-143<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 70A, 2P, 240V GM30331-KA3<br />
4 Clip, speed 239332<br />
1 Breaker, circuit GM28743<br />
1 Cover, circuit breaker GM32854<br />
4 Screw, cross recess, sheet metal X-67-143<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 125A, 2P, 240V GM30331-KA4<br />
1 Bracket, breaker mounting GM35334<br />
1 Breaker, circuit GM28792<br />
1 Cover, circuit breaker GM32854<br />
3 Screw, self-tapping X-67-64<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 55A, 2P, 240V GM30331-KA7<br />
1 Breaker, circuit X-506-71<br />
1 Cover, circuit breaker GM32856<br />
4 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 40A, 3P, 600V GM30331-KA9<br />
3 Boot 238915<br />
1 Breaker, circuit 269252<br />
1 Cover, circuit breaker GM32860<br />
3 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 45A, 3P, 600V GM30331-KA10<br />
3 Boot 238915<br />
1 Breaker, circuit 226767<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 50A, 3P, 480V GM30331-KA11<br />
3 Boot 238915<br />
1 Breaker, circuit 269249<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 60A, 3P, 600V GM30331-KA13<br />
3 Boot 238915<br />
1 Breaker, circuit 253224<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 80A, 3P, 480V GM30331-KA14<br />
3 Boot 238915<br />
1 Breaker, circuit 253225<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
TP-6388 12/08<br />
Parts List: Accessories<br />
Qty. Description Part No.<br />
Line Circuit Breaker, 90A, 3P, 480V GM33030-KA15<br />
3 Boot 238915<br />
1 Breaker, circuit 344905<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 65A, 3P, 600V GM33030-KA16<br />
3 Boot 238915<br />
1 Breaker, circuit 226769<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 55A, 3P, 600V GM33030-KA17<br />
3 Boot 238915<br />
1 Breaker, circuit 226768<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 30A, 3P, 600V GM33030-KA18<br />
3 Boot 238915<br />
1 Breaker, circuit 269250<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/16 X-49-21<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 100A, 2P, 240V GM33030-KA19<br />
1 Bracket, breaker mounting GM35334<br />
1 Breaker, circuit GM22482<br />
1 Cover, circuit breaker GM32854<br />
3 Screw, self-tapping X-67-64<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 85A, 1P, 240V GM33030-KA20<br />
1 Breaker, circuit X-506-70<br />
1 Plate, cover 229183<br />
1 Cover, circuit breaker GM32856<br />
1 Decal, power breaker GM15301<br />
2 Screw, pan head, 6-32 x 3/16 X-49-21<br />
2 Screw, pan head, 6-32 x 1/4 X-49-25<br />
Line Circuit Breaker, 70A, 3P, 600V GM33030-KA21<br />
3 Boot 238915<br />
1 Breaker, circuit 258381<br />
1 Cover, circuit breaker GM32860<br />
6 Screw, pan head, 6-32 x 3/8 X-49-2<br />
1 Decal, power breaker GM15301<br />
Line Circuit Breaker, 150A, 2P, 240V GM30331-KA29<br />
1 Decal, notice 246242<br />
1 Breaker, circuit 359030<br />
1 Plate, circuit breaker GM31021<br />
2 Screw, pan head M7985A-04100-20<br />
2 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1394<br />
1 Installation instructions TT-1395<br />
2 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
2 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
2 U-channel X-6047-45<br />
Line Circuit Breaker, 100A, 3P, 240V GM30331-KA30<br />
3 Boot 238915<br />
1 Decal, notice 246242<br />
1 Breaker, circuit 253226<br />
1 Plate, circuit breaker GM31020<br />
6 Screw, pan head X-49-52<br />
1 Installation instructions TT-1395<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
139
Parts List: Accessories, continued<br />
Qty. Description Part No.<br />
Line Circuit Breaker, 125A, 3P, 240V GM30331-KA33<br />
1 Decal, notice 246242<br />
1 Breaker, circuit 359033<br />
1 Plate, circuit breaker GM31021<br />
4 Screw, pan head M7985A-04100-20<br />
4 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1395<br />
4 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
Line Circuit Breaker, 60A, 3P, 240V GM30331-KA35<br />
3 Boot 238915<br />
1 Decal, notice 246242<br />
1 Breaker, circuit 253224<br />
1 Plate, circuit breaker GM31020<br />
6 Screw, pan head X-49-52<br />
1 Installation instructions TT-1395<br />
Line Circuit Breaker, 70A, 3P, 240V GM30331-KA37<br />
3 Boot 238915<br />
1 Decal, notice 246242<br />
1 Breaker, circuit 258381<br />
1 Plate, circuit breaker GM30024<br />
6 Screw, pan head X-49-21<br />
1 Installation instructions TT-1395<br />
Line Circuit Breaker, 175A, 3P, 240V GM30331-KA51<br />
1 Breaker, circuit GM40796<br />
1 Plate, circuit breaker GM49706<br />
4 Screw, pan head M7985A-04100-20<br />
4 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1395<br />
4 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
Line Circuit Breaker, 200A, 2P, 240V GM30331-KA52<br />
1 Breaker, circuit GM40797<br />
1 Plate, circuit breaker GM49706<br />
4 Screw, pan head M7985A-04100-20<br />
4 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1395<br />
4 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
Line Circuit Breaker, 150A, 3P, 240V GM30331-KA53<br />
1 Breaker, circuit GM40800<br />
1 Plate, circuit breaker GM49706<br />
4 Screw, pan head M7985A-04100-20<br />
4 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1395<br />
4 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
Line Circuit Breaker, 175A, 2P, 600V GM30331-KA54<br />
1 Breaker, circuit 359031<br />
1 Plate, circuit breaker GM49706<br />
4 Screw, pan head M7985A-04100-20<br />
4 Nut, hex, 4 mm M934-04-50<br />
1 Installation instructions TT-1395<br />
4 Washer, plain, 0.203 ID x 0.75 in. OD X-25-45<br />
4 Spacer, 0.260 ID x 0.50 OD x 0.188 in. X-400-142<br />
Qty. Description Part No.<br />
Cooling System<br />
Remote Radiator Setup GM39907-MA1<br />
6 Nut, well, 1/4-20 227418<br />
1 Decal, warning rotating parts 249808<br />
2 Decal, Caution Hot Engine 249809<br />
1 Guard, belt GM38881<br />
1 Cover, belt guard GM38882<br />
2 Bracket, belt guard GM38883<br />
1 Bracket, remote radiator mtg. GM41997<br />
7 Screw, self-tapping X-67-64<br />
Remote Radiator Setup GM39907-MA2<br />
6 Nut, well, 1/4-20 227418<br />
1 Decal, warning rotating parts 249808<br />
2 Decal, Caution Hot Engine 249809<br />
1 Guard, belt GM38881<br />
1 Cover, belt guard GM38882<br />
2 Bracket, belt guard GM38883<br />
1 Bracket, remote radiator mtg. GM41996<br />
7 Screw, self-tapping X-67-64<br />
Remote Radiator Setup GM48822-MA1<br />
1 Decal, warning rotating parts 249808<br />
1 Bracket, belt guard GM40694<br />
1 Bracket, belt guard GM40695<br />
1 Bracket, belt guard GM40696<br />
1 Guard, belt GM40699<br />
1 Cover, belt guard GM40700<br />
1 Bracket, remote radiator mtg. GM41996<br />
1 Spacer, 0.344 ID x 0.625 OD x 0.25 in. X-400-74<br />
2 Spacer, 0.406 ID x 0.625 OD x 0.5 in. X-400-91<br />
6 Screw, Phillips hex crimptite X-6216-1<br />
6 Insert, threaded X-6365-2<br />
Remote Radiator Setup GM55138-MA1<br />
6 Nut, well, 1/4-20 227418<br />
1 Decal, warning rotating parts 249808<br />
2 Decal, Caution Hot Engine 249809<br />
1 Guard, belt GM38881<br />
1 Cover, belt guard GM38882<br />
2 Bracket, belt guard GM38883<br />
1 Bracket, remote radiator mtg. GM41997<br />
7 Screw, self-tapping X-67-64<br />
Remote Radiator Setup GM55138-MA2<br />
6 Nut, well, 1/4-20 227418<br />
1 Decal, warning rotating parts 249808<br />
2 Decal, Caution Hot Engine 249809<br />
1 Guard, belt GM38881<br />
1 Cover, belt guard GM38882<br />
2 Bracket, belt guard GM38883<br />
1 Bracket, remote radiator mtg. GM41996<br />
6 Screw, self-tapping X-67-64<br />
Remote Radiator Setup GM58625-MA1<br />
1 Decal, warning rotating parts 249808<br />
1 Bracket, belt guard GM40694<br />
1 Bracket, belt guard GM40695<br />
1 Bracket, belt guard GM59904<br />
1 Guard, belt GM59902<br />
1 Cover, belt guard GM59903<br />
1 Spacer, 0.344 ID x 0.625 OD x 0.25 in. X-400-74<br />
2 Spacer, 0.406 ID x 0.625 OD x 0.5 in. X-400-91<br />
6 Screw, Phillips hex crimptite X-6216-1<br />
6 Insert, threaded X-6365-2<br />
140 TP-6388 12/08
Qty. Description Part No.<br />
Remote Radiator, 12 V GM41790-KP1<br />
1 Wiring harness 225682<br />
1 Wiring harness 225683<br />
1 Wiring harness 225684<br />
1 Starter relay 259391<br />
1 Fuse holder, inline 269216<br />
1 Fuse, 15 A 283645<br />
1 Radiator assembly, remote GM41919<br />
1 Installation instructions TT-1004<br />
Remote Radiator, 12 V GM41790-KP2<br />
1 Wiring harness 225682<br />
1 Wiring harness 225683<br />
1 Wiring harness 225684<br />
1 Starter relay 259391<br />
1 Fuse holder, inline 269216<br />
1 Fuse, 15 A 283645<br />
1 Radiator assembly, remote GM41920<br />
1 Installation instructions TT-1004<br />
Remote Radiator, 12 V GM40821-KP1<br />
1 Wiring harness 225682<br />
1 Wiring harness 225683<br />
1 Wiring harness 225684<br />
1 Starter relay 259391<br />
1 Fuse holder, inline 269216<br />
1 Fuse, 15 A 283645<br />
2 Fan assembly, suction A-225578<br />
1 Shroud, remote radiator GM48957<br />
2 Bracket, remote radiator mtg. GM48958<br />
1 Radiator, remote GM48960<br />
Block Heater, 1000W, 110 -120V GM41788-KA1<br />
1 Hose, lower radiator GM41947<br />
1 Hose, lower radiator GM41948<br />
1 Hose, 0.63 ID X-312-35<br />
1 Hose, 0.63 ID X-312-4<br />
1 Bushing, reducing, 1/2 x1in.NPT 168848<br />
1 Connector, hose, 1.12 in. OD 225250<br />
1 Bracket, block heater GM41789<br />
1 Tag, hang 279047<br />
1 Heater, block 358311<br />
4 Clamp, hose, 0.5/1 in. X-426-10<br />
2 Clamp, hose, 0.81/1.75 in. X-426-8<br />
1 Connector, hose + vibra seal X-582-1<br />
Block Heater, 1000W, 110 -120V GM41788-KA2<br />
1 Hose, lower radiator GM11455<br />
1 Hose, lower radiator GM11456<br />
1 Hose, 0.63 ID X-312-35<br />
1 Hose, 0.63 ID X-312-4<br />
1 Bushing, reducing, 1/2 x1in.NPT 168848<br />
1 Connector, hose, 1.12 in. OD 225250<br />
1 Bracket, block heater GM41789<br />
1 Tag, hang 279047<br />
1 Heater, block 358311<br />
4 Clamp, hose, 0.5/1 in. X-426-10<br />
2 Clamp, hose, 0.81/1.75 in. X-426-8<br />
1 Connector, hose + vibra seal X-582-1<br />
TP-6388 12/08<br />
Parts List: Accessories, continued<br />
Qty. Description Part No.<br />
Block Heater, 1500W, 110 -120V GM40820-KA1<br />
1 Bushing, reducing, 1/2 x1in.NPT 168848<br />
1 Connector, hose, 1.50 in. OD 276222<br />
1 Heater, block 352945<br />
1 Bracket, block heater GM40783<br />
1 Hose, lower radiator GM40882<br />
1 Hose, lower radiator GM40883<br />
1 Hose, 0.63 ID X-312-16<br />
1 Hose, 0.63 ID X-312-18<br />
1 Tag, hang 279047<br />
1 Connector, 90 deg., 5/8 in. ID hose X-391-19<br />
4 Clamp, hose, 0.5/1 in. X-426-10<br />
2 Clamp, hose, 0.81/1.75 in. X-426-4<br />
Block Heater, 1500W, 110 -120V GM52077-KA1<br />
1 Bushing, reducing, 1/2 x1in.NPT 168848<br />
1 Connector, hose, 1.50 in. OD 276222<br />
1 Heater, block 352945<br />
1 Bracket, block heater GM52078<br />
1 Hose, 0.63 ID X-312-16<br />
1 Hose, 0.63 ID X-312-18<br />
1 Tag, hang 279047<br />
1 Connector, 90 deg., 5/8 in. ID hose X-391-19<br />
4 Clamp, hose, 0.5/1 in. X-426-10<br />
1 Clamp, insulated, 1.06 in. X-672-30<br />
Block Heater, 1500W, 110 -120V GM58631-KA1<br />
1 Bushing, reducing, 1/2 x1in.NPT 168848<br />
1 Connector, hose, 1.50 in. OD 276222<br />
1 Heater, block 352945<br />
1 Bracket, block heater GM40783<br />
1 Hose, lower radiator GM40882<br />
1 Hose, lower radiator GM40883<br />
1 Hose, 0.63 ID X-312-16<br />
1 Hose, 0.63 ID X-312-18<br />
1 Tag, hang 279047<br />
1 Connector, 90 deg., 5/8 in. ID hose X-391-19<br />
4 Clamp, hose, 0.5/1 in. X-426-10<br />
2 Clamp, hose, 0.81/1.75 in. X-426-4<br />
Electrical System<br />
Common Fault and Run Relays GM30414-KA1<br />
1 PCB assy., relay board GM29779<br />
1 Harness, wiring relay board GM30539<br />
Electronic Governor GM49805-KA1<br />
1 Pick-up, magnetic speed GM11708<br />
1 Controller, governor GM17644-4<br />
1 Actuator, electronic governor GM38364<br />
1 Plug, speed sensor GM40901<br />
1 Harness, electronic governor GM46172<br />
4 Screw, pan head machine M7985A-05025-20<br />
4 Nut, hex, 5 mm M934-05-50<br />
4 Spacer, 0.209 ID x 0.375 OD x 0.234 in X-400-145<br />
Oil Pressure Sender GM41828-KA1<br />
1 Adapter, sender 229323<br />
1 Sensor, pressure GM28822<br />
Preheat Kit, 12 V GM32117-KA4<br />
1 Wiring harness, overspeed board 229233<br />
1 Relay 233442<br />
1 Boot 238915<br />
1 Heater, air 344903<br />
2 Gasket, air heater 344904<br />
141
Parts List: Accessories, continued<br />
Qty. Description Part No.<br />
Preheat Kit, 12 V GM32117-KA6<br />
1 Wiring harness, overspeed board 229233<br />
1 Relay 233442<br />
2 Boot 238915<br />
1 Heater, air GM24332<br />
2 Gasket, air heater GM24333<br />
Preheat Kit, 12 V GM41792-KA1<br />
1 Wiring harness, overspeed board 229233<br />
1 Relay 233442<br />
2 Boot 238915<br />
2 Mount 241769<br />
1 Heater, air 344903<br />
2 Gasket, air heater 344904<br />
1 Bracket, relay mounting GM41791<br />
Remote Digital Gauge GM32337-KP1<br />
1 Harness, remote GM32325<br />
1 Gauge, digital GM30565<br />
1 Decal, warning 249494<br />
1 TT Remote Digital Gauge, 6.5--32 kW TT-1379<br />
1 TT ADC 2100 Controller Replacement TT-1364<br />
Remote Digital Gauge GM32337-KP2<br />
1 Gauge, digital GM30565<br />
1 Harness, remote GM48148<br />
1 TT Remote Digital Gauge, 6.5--32 kW TT-1379<br />
1 TT ADC 2100 Controller Replacement TT-1364<br />
Harness, 12 In. Pigtail GM32332-KP1<br />
1 Harness, pigtail GM32324<br />
Harness, 15 Ft., Remote Panel GM32333-KP1<br />
1 Harness, extension GM30248<br />
Harness, 25 Ft., Remote Panel GM32333-KP2<br />
1 Harness, extension GM32323<br />
Remote Start Panel, 12V GM32335-KP1<br />
1 Panel assembly, control 12V GM33848-1<br />
2 Nut, hex, 3 mm M934-03-50<br />
2 Washer, lock, 0.146 ID x 0.285 in. OD X-22-6<br />
1 Panel, control GM33847<br />
1 Harness, wiring panel assembly, control GM33851<br />
1 Meter, run time, 10000 hour 238736<br />
1 Switch, rocker, 12V GM33849<br />
2 Screw, pan head M3 x 12 M7985A-03012-20<br />
1 TT Remote Start Panel, 8--32EOZD/6.5--27EFOZD TT-1378<br />
1 Decal, warning 249494<br />
Miscellaneous<br />
Silencer, SIEO critical PA-225321<br />
1 Adapter, exhaust X-570-22<br />
1 Silencer, exhaust EIEO, 1 5/8 in. ID 225316<br />
Silencer, critical PA-352663<br />
1 Silencer, critical SIEO 3 in. NPT 352647<br />
Flexible Exhaust PA-225607<br />
1 Elbow,pipe,90degx11/2in.NPT 151771<br />
1 Connector, exhaust 254972<br />
Flexible Exhaust GM40818-KP1<br />
1 Adapter, flexible exhaust 324089<br />
1 Coupling, pipe X-216-38<br />
Qty. Description Part No.<br />
Flexible Exhaust GM40818-KP2<br />
1 Adapter, flexible exhaust 324089<br />
1 Elbow, pipe X-215-28<br />
Exhaust Manifold & Turbo Blanket GM11549-KP1<br />
1 Insulating blanket, turbo (Yanmar 15--20) 227645<br />
1 Insulating blanket, manifold (Yanmar) GM11548<br />
Exhaust Manifold & Turbo Blanket GM40817-KP1<br />
1 Cover, manifold GM49363<br />
Exhaust Manifold & Turbo Blanket GM40817-KP2<br />
1 Cover, manifold GM49364<br />
Spark Arrestor PA-225323<br />
1 Clamp, muffler, 1.625in. X-722-4<br />
1 Arrester, spark 225319<br />
1 Connector, tube ID/OD 225320<br />
1 Clamp, muffler, 1.87 in. 277706<br />
Spark Arrestor GM40819-KP1<br />
1 Clamp, muffler, 2.12in. X-722-5<br />
1 Arrester, spark 225319<br />
Skid and Mounting<br />
Mounting Feet GM39908-MA1<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
Mounting Feet GM39908-MA2<br />
2 Bracket, engine mounting GM40111<br />
2 Bracket, air bag mounting GM38875<br />
Mounting Feet GM55390-MA1<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
Mounting Feet GM55390-MA2<br />
2 Bracket, engine mounting GM40111<br />
2 Bracket, air bag mounting GM38875<br />
Mounting Feet GM48820-KP1<br />
See Module GM48820-MA1 in Group 109 for parts list.<br />
Skid, Focus Mounts/Drip Tray Feet GM48820-KP2<br />
See Module GM48820-MA2 in Group 109 for parts list.<br />
Skid, Airbag/Drip Tray GM39971-MA1<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
1 Tray, drip GM39905<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
142 TP-6388 12/08
Qty. Description Part No.<br />
Skid, Airbag/Drip Tray GM39971-MA2<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
1 Tray, drip GM41864<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Skid, Airbag/Drip Tray GM39971-MA3<br />
1 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26<br />
1 Tray, drip GM41865<br />
2 Bracket, engine mounting GM40111<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Air Bag Mounts GM39971-KP4<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Air Bag Mounts GM39971-KP5<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
TP-6388 12/08<br />
Parts List: Accessories, continued<br />
Qty. Description Part No.<br />
Skid, Rail Type w/Focused Mounts GM47109-MA1<br />
2 Bracket, engine mounting GM39817<br />
1 Bracket, engine mounting 359417<br />
2 Vibromount 229127<br />
1 Strap, ground, 5 in. 245297<br />
2 Vibromount 278322<br />
1 Decal, equipment grd 344295<br />
2 Cross member GM47108<br />
4 Nut, hex elastic stop, 8 mm M982-08-80<br />
1 Connector, cable X-377-12<br />
Skid, Rail Type w/Focused Mounts GM47109-MA2<br />
2 Bracket, engine mounting GM40110<br />
1 Bracket, engine mounting 359417<br />
2 Vibromount 229127<br />
1 Strap, ground, 5 in. 245297<br />
2 Vibromount 278322<br />
1 Decal, equipment grd 344295<br />
2 Cross member GM47108<br />
4 Nut, hex elastic stop, 8 mm M982-08-80<br />
1 Connector, cable X-377-12<br />
Skid, Airbag/Drip Tray GM48820-MA3<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
2 Bracket, engine mounting GM40703<br />
2 Adapter, air bag GM40704<br />
1 Drip tray, air bag mount GM48890<br />
4 Nut, hex elastic stop, 8 mm M982-08-80<br />
4 Nut, hex elastic stop, 10 mm M982-10-80<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
10 Washer,plain,0.406IDx1in.OD X-25-118<br />
16 Stud,3/8-16x1in. X-352-124<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Skid, Rail Type w/Focused Mounts GM48820-MA4<br />
2 Vibromount 225125<br />
2 Vibromount 226458<br />
1 Bracket, engine mounting 344915<br />
1 Bracket, engine mounting 359417<br />
1 Cross member, front GM48821<br />
1 Cross member, rear GM48892<br />
4 Nut, hex elastic stop, 8 mm M982-08-80<br />
4 Nut, hex elastic stop, 10 mm M982-10-80<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
10 Washer,plain,0.406IDx2in.OD X-25-96<br />
Skid, Airbag/Drip Tray GM55391-MA1<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
1 Tray, drip GM39905<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
143
Parts List: Accessories, continued<br />
Qty. Description Part No.<br />
Skid, Airbag/Drip Tray GM55391-MA2<br />
1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
1 Tray, drip GM41864<br />
2 Bracket, engine mounting GM39818<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Skid, Airbag/Drip Tray GM55391-MA3<br />
1 Washer, lock, 0.521 ID x 1.24 in. OD X-22-26<br />
1 Tray, drip GM41865<br />
2 Bracket, engine mounting GM40111<br />
2 Bracket, air bag mounting GM38875<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
1 Decal, equipment grd 344295<br />
4 Nut, hex elastic stop M982-10-80<br />
1 Washer, lock, 0.326 ID x 0.883 in. OD X-22-16<br />
8 Washer, plain, 0.406 ID x 1.25 in. OD X-25-109<br />
8 Stud, 3/8-16 x 1.5 in. X-352-67<br />
1 Connector, cable X-377-11<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
Qty. Description Part No.<br />
Skid, Airbag/Drip Tray GM58628-MA1<br />
4 Mount, airbag 225644<br />
4 Valve, air supply 225645<br />
4 Multiconductor cable 225646<br />
2 Bracket, engine mounting GM40703<br />
2 Adapter, air bag GM40704<br />
1 Drip tray, air bag mount GM48890<br />
2 Nut, hex elastic stop, 8 mm M982-08-80<br />
7 Nut, hex elastic stop, 10 mm M982-10-80<br />
3 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
2 Washer,plain,0.406IDx1in.OD X-25-118<br />
16 Stud, 3/8-16 x 1.5 in. X-352-67<br />
8 Spacer, 0.406 ID x 0.625 OD x 0.297 in. X-400-75<br />
1 Strap, ground, 14 in. X-6046-5<br />
2 Elbow, pipe (90 deg. x 1/4 in. NPT) X-215-5<br />
2 Pipe (1/4 in. NPT x .87 in.) X-220-5<br />
Skid, Rail Type w/Focused Mounts GM58629-MA1<br />
2 Vibromount 225125<br />
2 Vibromount 226458<br />
2 Bracket, engine mounting 344915-BLK<br />
1 Crossmember, front GM48891<br />
1 Crossmember, rear GM48892<br />
2 Nut, hex elastic stop, 8 mm M982-08-80<br />
2 Nut, hex elastic stop, 10 mm M982-10-80<br />
2 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14<br />
2 Washer,plain,0.406IDx1in.OD X-25-118<br />
2 Washer, plain, 0.406 ID x 1.25 in. OD X-25-38<br />
4 Washer,plain,0.406IDx2in.OD X-25-96<br />
1 Strap, ground, 14 in. X-6046-5<br />
144 TP-6388 12/08
The following list contains abbreviations that may appear in this publication.<br />
A, amp ampere<br />
ABDC after bottom dead center<br />
AC alternating current<br />
A/D analog to digital<br />
ADC advanced digital control;<br />
analog to digital converter<br />
adj. adjust, adjustment<br />
ADV advertising dimensional<br />
drawing<br />
Ah amp-hour<br />
AHWT anticipatory high water<br />
temperature<br />
AISI American Iron and Steel<br />
Institute<br />
ALOP anticipatory low oil pressure<br />
alt. alternator<br />
Al aluminum<br />
ANSI American National Standards<br />
Institute (formerly American<br />
Standards Association, ASA)<br />
AO anticipatory only<br />
APDC Air Pollution Control District<br />
API American Petroleum Institute<br />
approx. approximate, approximately<br />
AQMD Air Quality Management District<br />
AR as required, as requested<br />
AS as supplied, as stated, as<br />
suggested<br />
ASE American Society of Engineers<br />
ASME American Society of<br />
Mechanical Engineers<br />
assy. assembly<br />
ASTM American Society for Testing<br />
Materials<br />
ATDC after top dead center<br />
ATS automatic transfer switch<br />
auto. automatic<br />
aux. auxiliary<br />
avg. average<br />
AVR automatic voltage regulator<br />
AWG American Wire Gauge<br />
AWM appliance wiring material<br />
bat. battery<br />
BBDC before bottom dead center<br />
BC battery charger, battery<br />
charging<br />
BCA battery charging alternator<br />
BCI Battery Council International<br />
BDC before dead center<br />
BHP brake horsepower<br />
blk. black (paint color), block<br />
(engine)<br />
blk. htr. block heater<br />
BMEP brake mean effective pressure<br />
bps bits per second<br />
br. brass<br />
BTDC before top dead center<br />
Btu British thermal unit<br />
Btu/min. British thermal units per minute<br />
C Celsius, centigrade<br />
cal. calorie<br />
CAN controller area network<br />
CARB California Air Resources Board<br />
CB circuit breaker<br />
cc cubic centimeter<br />
CCA cold cranking amps<br />
ccw. counterclockwise<br />
CEC Canadian Electrical Code<br />
cert. certificate, certification, certified<br />
cfh cubic feet per hour<br />
cfm cubic feet per minute<br />
CG center of gravity<br />
CID cubic inch displacement<br />
CL centerline<br />
cm centimeter<br />
CMOS complementary metal oxide<br />
substrate (semiconductor)<br />
cogen. cogeneration<br />
com communications (port)<br />
coml commercial<br />
Coml/Rec <strong>Commercial</strong>/<strong>Recreational</strong><br />
conn. connection<br />
cont. continued<br />
CPVC chlorinated polyvinyl chloride<br />
crit. critical<br />
CRT cathode ray tube<br />
CSA Canadian Standards<br />
Association<br />
CT current transformer<br />
Cu copper<br />
cUL Canadian Underwriter’s<br />
Laboratories<br />
CUL Canadian Underwriter’s<br />
Laboratories<br />
cu. in. cubic inch<br />
cw. clockwise<br />
CWC city water-cooled<br />
cyl. cylinder<br />
D/A digital to analog<br />
DAC digital to analog converter<br />
dB decibel<br />
dB(A) decibel (A weighted)<br />
DC direct current<br />
DCR direct current resistance<br />
deg., ° degree<br />
dept. department<br />
DFMEA Design Failure Mode and<br />
Effects Analysis<br />
dia. diameter<br />
DI/EO dual inlet/end outlet<br />
DIN Deutsches Institut fur Normung<br />
e. V. (also Deutsche Industrie<br />
Normenausschuss)<br />
DIP dual inline package<br />
DPDT double-pole, double-throw<br />
DPST double-pole, single-throw<br />
DS disconnect switch<br />
DVR digital voltage regulator<br />
E, emer. emergency (power source)<br />
ECM electronic control module,<br />
engine control module<br />
EDI electronic data interchange<br />
EFR emergency frequency relay<br />
e.g. for example (exempli gratia)<br />
EG electronic governor<br />
EGSA Electrical Generating Systems<br />
Association<br />
EIA Electronic Industries<br />
Association<br />
EI/EO end inlet/end outlet<br />
EMI electromagnetic interference<br />
emiss. emission<br />
eng. engine<br />
EPA Environmental Protection<br />
Agency<br />
EPS emergency power system<br />
ER emergency relay<br />
ES engineering special,<br />
engineered special<br />
ESD electrostatic discharge<br />
Appendix A Abbreviations<br />
est. estimated<br />
E-Stop emergency stop<br />
etc. et cetera (and so forth)<br />
exh. exhaust<br />
ext. external<br />
F Fahrenheit, female<br />
fglass. fiberglass<br />
FHM flat head machine (screw)<br />
fl. oz. fluid ounce<br />
flex. flexible<br />
freq. frequency<br />
FS full scale<br />
ft. foot, feet<br />
ft. lb. foot pounds (torque)<br />
ft./min. feet per minute<br />
ftp file transfer protocol<br />
g gram<br />
ga. gauge (meters, wire size)<br />
gal. gallon<br />
gen. generator<br />
genset generator set<br />
GFI ground fault interrupter<br />
GND, ground<br />
gov. governor<br />
gph gallons per hour<br />
gpm gallons per minute<br />
gr. grade, gross<br />
GRD equipment ground<br />
gr. wt. gross weight<br />
H x W x D height by width by depth<br />
HC hex cap<br />
HCHT high cylinder head temperature<br />
HD heavy duty<br />
HET high exhaust temp., high<br />
engine temp.<br />
hex hexagon<br />
Hg mercury (element)<br />
HH hex head<br />
HHC hex head cap<br />
HP horsepower<br />
hr. hour<br />
HS heat shrink<br />
hsg. housing<br />
HVAC heating, ventilation, and air<br />
conditioning<br />
HWT high water temperature<br />
Hz hertz (cycles per second)<br />
IC integrated circuit<br />
ID inside diameter, identification<br />
IEC International Electrotechnical<br />
Commission<br />
IEEE Institute of Electrical and<br />
Electronics Engineers<br />
IMS improved motor starting<br />
in. inch<br />
in. H2O inches of water<br />
in. Hg inches of mercury<br />
in. lb. inch pounds<br />
Inc. incorporated<br />
ind. industrial<br />
int. internal<br />
int./ext. internal/external<br />
I/O input/output<br />
IP iron pipe<br />
ISO International Organization for<br />
Standardization<br />
J joule<br />
JIS Japanese Industry Standard<br />
TP-6388 12/08 Appendix 145
k kilo (1000)<br />
K kelvin<br />
kA kiloampere<br />
KB kilobyte (210 bytes)<br />
KBus Kohler communication protocol<br />
kg kilogram<br />
kg/cm2 kilograms per square<br />
centimeter<br />
kgm kilogram-meter<br />
kg/m3 kilograms per cubic meter<br />
kHz kilohertz<br />
kJ kilojoule<br />
km kilometer<br />
kOhm, kΩ kilo-ohm<br />
kPa kilopascal<br />
kph kilometers per hour<br />
kV kilovolt<br />
kVA kilovolt ampere<br />
kVAR kilovolt ampere reactive<br />
kW kilowatt<br />
kWh kilowatt-hour<br />
kWm kilowatt mechanical<br />
kWth kilowatt-thermal<br />
L liter<br />
LAN local area network<br />
L x W x H length by width by height<br />
lb. pound, pounds<br />
lbm/ft3 pounds mass per cubic feet<br />
LCB line circuit breaker<br />
LCD liquid crystal display<br />
ld. shd. load shed<br />
LED light emitting diode<br />
Lph liters per hour<br />
Lpm liters per minute<br />
LOP low oil pressure<br />
LP liquefied petroleum<br />
LPG liquefied petroleum gas<br />
LS left side<br />
L wa<br />
146 Appendix<br />
sound power level, A weighted<br />
LWL low water level<br />
LWT low water temperature<br />
m meter, milli (1/1000)<br />
M mega (10 6 when used with SI<br />
units), male<br />
m 3 cubic meter<br />
m 3 /hr. cubic meters per hour<br />
m 3 /min. cubic meters per minute<br />
mA milliampere<br />
man. manual<br />
max. maximum<br />
MB megabyte (2 20 bytes)<br />
MCCB molded-case circuit breaker<br />
MCM one thousand circular mils<br />
meggar megohmmeter<br />
MHz megahertz<br />
mi. mile<br />
mil one one-thousandth of an inch<br />
min. minimum, minute<br />
misc. miscellaneous<br />
MJ megajoule<br />
mJ millijoule<br />
mm millimeter<br />
mOhm, mΩmilliohm<br />
MOhm, MΩmegohm<br />
MOV metal oxide varistor<br />
MPa megapascal<br />
mpg miles per gallon<br />
mph miles per hour<br />
MS military standard<br />
ms millisecond<br />
m/sec. meters per second<br />
MTBF mean time between failure<br />
MTBO mean time between overhauls<br />
mtg. mounting<br />
MTU Motoren-und Turbinen-Union<br />
MW megawatt<br />
mW milliwatt<br />
μF microfarad<br />
N, norm. normal (power source)<br />
NA not available, not applicable<br />
nat. gas natural gas<br />
NBS National Bureau of Standards<br />
NC normally closed<br />
NEC National Electrical Code<br />
NEMA National Electrical<br />
Manufacturers Association<br />
NFPA National Fire Protection<br />
Association<br />
Nm newton meter<br />
NO normally open<br />
no., nos. number, numbers<br />
NPS National Pipe, Straight<br />
NPSC National Pipe, Straight-coupling<br />
NPT National Standard taper pipe<br />
thread per general use<br />
NPTF National Pipe, Taper-Fine<br />
NR not required, normal relay<br />
ns nanosecond<br />
OC overcrank<br />
OD outside diameter<br />
OEM original equipment<br />
manufacturer<br />
OF overfrequency<br />
opt. option, optional<br />
OS oversize, overspeed<br />
OSHA Occupational Safety and Health<br />
Administration<br />
OV overvoltage<br />
oz. ounce<br />
p., pp. page, pages<br />
PC personal computer<br />
PCB printed circuit board<br />
pF picofarad<br />
PF power factor<br />
ph., ∅ phase<br />
PHC Phillips head Crimptite<br />
(screw)<br />
PHH Phillips hex head (screw)<br />
PHM pan head machine (screw)<br />
PLC programmable logic control<br />
PMG permanent magnet generator<br />
pot potentiometer, potential<br />
ppm parts per million<br />
PROM programmable read-only<br />
memory<br />
psi pounds per square inch<br />
psig pounds per square inch gauge<br />
pt. pint<br />
PTC positive temperature coefficient<br />
PTO power takeoff<br />
PVC polyvinyl chloride<br />
qt. quart, quarts<br />
qty. quantity<br />
R replacement (emergency)<br />
power source<br />
rad. radiator, radius<br />
RAM random access memory<br />
RDO relay driver output<br />
ref. reference<br />
rem. remote<br />
Res/Coml Residential/<strong>Commercial</strong><br />
RFI radio frequency interference<br />
RH round head<br />
RHM round head machine (screw)<br />
rly. relay<br />
rms root mean square<br />
rnd. round<br />
ROM read only memory<br />
rot. rotate, rotating<br />
rpm revolutions per minute<br />
RS right side<br />
RTU remote terminal unit<br />
RTV room temperature vulcanization<br />
RW read/write<br />
SAE Society of Automotive<br />
Engineers<br />
scfm standard cubic feet per minute<br />
SCR silicon controlled rectifier<br />
s, sec. second<br />
SI Systeme international d’unites,<br />
International System of Units<br />
SI/EO side in/end out<br />
sil. silencer<br />
SN serial number<br />
SNMP simple network management<br />
protocol<br />
SPDT single-pole, double-throw<br />
SPST single-pole, single-throw<br />
spec specification<br />
specs specification(s)<br />
sq. square<br />
sq. cm square centimeter<br />
sq. in. square inch<br />
SS stainless steel<br />
std. standard<br />
stl. steel<br />
tach. tachometer<br />
TD time delay<br />
TDC top dead center<br />
TDEC time delay engine cooldown<br />
TDEN time delay emergency to<br />
normal<br />
TDES time delay engine start<br />
TDNE time delay normal to<br />
emergency<br />
TDOE time delay off to emergency<br />
TDON time delay off to normal<br />
temp. temperature<br />
term. terminal<br />
THD total harmonic distortion<br />
TIF telephone influence factor<br />
TIR total indicator reading<br />
tol. tolerance<br />
turbo. turbocharger<br />
typ. typical (same in multiple<br />
locations)<br />
UF underfrequency<br />
UHF ultrahigh frequency<br />
UL Underwriter’s Laboratories, Inc.<br />
UNC unified coarse thread (was NC)<br />
UNF unified fine thread (was NF)<br />
univ. universal<br />
US undersize, underspeed<br />
UV ultraviolet, undervoltage<br />
V volt<br />
VAC volts alternating current<br />
VAR voltampere reactive<br />
VDC volts direct current<br />
VFD vacuum fluorescent display<br />
VGA video graphics adapter<br />
VHF very high frequency<br />
W watt<br />
WCR withstand and closing rating<br />
w/ with<br />
w/o without<br />
wt. weight<br />
xfmr transformer<br />
TP-6388 12/08
Appendix B Common Hardware Application Guidelines<br />
Use the information below and on the following pages to<br />
identify proper fastening techniques when no specific<br />
reference for reassembly is made.<br />
Bolt/Screw Length: When bolt/screw length is not given,<br />
use Figure 1 as a guide. As a general rule, a minimum<br />
length of one thread beyond the nut and a maximum<br />
length of 1/2 the bolt/screw diameter beyond the nut is<br />
the preferred method.<br />
Washers and Nuts: Use split lock washers as a bolt<br />
locking device where specified. Use SAE flat washers<br />
with whiz nuts, spiralock nuts, or standard nuts and<br />
preloading (torque) of the bolt in all other applications.<br />
See Appendix C, General Torque Specifications, and<br />
other torque specifications in the service literature.<br />
Preferred Nut/Bolt Clearance<br />
1 2<br />
Unacceptable Nut/Bolt Clearance<br />
1. 1/2 of bolt diameter<br />
2. Min. 1 full thread beyond top of nut<br />
3. Below top of nut<br />
Figure 1 Acceptable Bolt Lengths<br />
3<br />
G-585<br />
Steps for common hardware application:<br />
1. Determine entry hole type: round or slotted.<br />
2. Determine exit hole type: fixed female thread<br />
(weld nut), round, or slotted.<br />
For round and slotted exit holes, determine if<br />
hardware is greater than 1/2 inch in diameter, or<br />
1/2 inch in diameter or less. Hardware that is<br />
greater than 1/2 inch in diameter takes a standard<br />
nut and SAE washer. Hardware 1/2 inch or less in<br />
diameter can take a properly torqued whiz nut or<br />
spiralock nut. See Figure 2.<br />
3. Follow these SAE washer rules after determining<br />
exit hole type:<br />
a. Always use a washer between hardware and a<br />
slot.<br />
b. Always use a washer under a nut (see 2 above<br />
for exception).<br />
c. Use a washer under a bolt when the female<br />
thread is fixed (weld nut).<br />
4. Refer to Figure 2, which depicts the preceding<br />
hardware configuration possibilities.<br />
TP-6388 12/08 Appendix 147<br />
1<br />
6<br />
1. Cap screw<br />
2. Entry hole types<br />
3. Standard nut and SAE washer<br />
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware<br />
5. Weld nuts: above 1/2 in. dia. hardware<br />
6. Exit hole types<br />
Figure 2 Acceptable Hardware Combinations<br />
5<br />
2<br />
3<br />
4<br />
G-585
Appendix C General Torque Specifications<br />
148 Appendix<br />
American Standard Fasteners Torque Specifications<br />
Torque<br />
Assembled into Cast Iron or Steel<br />
Size Measurement Grade 2 Grade 5 Grade 8<br />
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —<br />
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —<br />
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —<br />
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)<br />
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)<br />
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)<br />
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)<br />
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)<br />
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)<br />
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)<br />
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70)<br />
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)<br />
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)<br />
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)<br />
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)<br />
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)<br />
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)<br />
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)<br />
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)<br />
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)<br />
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)<br />
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)<br />
Assembled into Cast Iron or Steel<br />
Assembled into<br />
Aluminum<br />
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8<br />
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)<br />
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)<br />
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)<br />
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)<br />
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)<br />
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)<br />
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3<br />
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)<br />
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)<br />
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)<br />
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)<br />
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)<br />
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)<br />
Assembled into<br />
Aluminum<br />
Grade2or5<br />
See Note 3<br />
Notes:<br />
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly<br />
drawings when they differ from the above torque values.<br />
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.<br />
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to<br />
prevent stripped threads.<br />
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength<br />
and a friction coefficient of 0.125.<br />
TP-6388 12/08
Screw/Bolts/Studs<br />
Head Styles<br />
Hex Head or Machine Head<br />
Hex Head or Machine Head<br />
with Washer<br />
Flat Head (FHM)<br />
Round Head (RHM)<br />
Pan Head<br />
Hex Socket Head Cap or<br />
Allen Head Cap<br />
Hex Socket Head or Allen<br />
Head Shoulder Bolt<br />
Sheet Metal Screw<br />
Stud<br />
Drive Styles<br />
Hex<br />
Hex and Slotted<br />
Phillips<br />
Slotted<br />
Hex Socket<br />
Appendix D Common Hardware Identification<br />
Nuts<br />
Nut Styles<br />
Hex Head<br />
Lock or Elastic<br />
Square<br />
Cap or Acorn<br />
Wing<br />
Washers<br />
Washer Styles<br />
Plain<br />
Split Lock or Spring<br />
Spring or Wave<br />
External Tooth Lock<br />
Internal Tooth Lock<br />
Internal-External Tooth Lock<br />
Allen head screw is a trademark of Holo-Krome Co.<br />
Phillips screw is a registered trademark of Phillips Screw Company.<br />
American Standard (Screws, Bolts, Studs, and Nuts)<br />
1/4-20 x 1<br />
Length In Inches (Screws and Bolts)<br />
Threads Per Inch<br />
Sample Dimensions<br />
Major Thread Diameter In Fractional Inches Or Screw Number Size<br />
Metric (Screws, Bolts, Studs, and<br />
Nuts) M8-1.25 x 20<br />
Length In Millimeters (Screws and Bolts)<br />
Distance Between Threads In Millimeters<br />
Major Thread Diameter In Millimeters<br />
Hardness Grades<br />
American Standard<br />
Grade 2<br />
Grade 5<br />
Grade 8<br />
Grade 8/9 (Hex Socket<br />
Head)<br />
Metric<br />
Number stamped on<br />
hardware; 5.8 shown<br />
Plain Washers<br />
9/32 x5/8x1/16 Lock Washers<br />
5/8<br />
TP-6388 12/08 Appendix 149<br />
5.8<br />
Thickness<br />
External Dimension<br />
Internal Dimension<br />
Internal Dimension
Appendix E Common Hardware List<br />
The Common Hardware List lists part numbers and dimensions for common hardware items.<br />
American Standard<br />
Part No. Dimensions<br />
HexHeadBolts(Grade5)<br />
X-465-17 1/4-20 x .38<br />
X-465-6 1/4-20 x .50<br />
X-465-2 1/4-20 x .62<br />
X-465-16 1/4-20 x .75<br />
X-465-18 1/4-20 x .88<br />
X-465-7 1/4-20 x 1.00<br />
X-465-8 1/4-20 x 1.25<br />
X-465-9 1/4-20 x 1.50<br />
X-465-10 1/4-20 x 1.75<br />
X-465-11 1/4-20 x 2.00<br />
X-465-12 1/4-20 x 2.25<br />
X-465-14 1/4-20 x 2.75<br />
X-465-21 1/4-20 x 5.00<br />
X-465-25 1/4-28 x .38<br />
X-465-20 1/4-28 x 1.00<br />
X-125-33 5/16-18 x .50<br />
X-125-23 5/16-18 x .62<br />
X-125-3 5/16-18 x .75<br />
X-125-31 5/16-18 x .88<br />
X-125-5 5/16-18 x 1.00<br />
X-125-24 5/16-18 x 1.25<br />
X-125-34 5/16-18 x 1.50<br />
X-125-25 5/16-18 x 1.75<br />
X-125-26 5/16-18 x 2.00<br />
230578 5/16-18 x 2.25<br />
X-125-29 5/16-18 x 2.50<br />
X-125-27 5/16-18 x 2.75<br />
X-125-28 5/16-18 x 3.00<br />
X-125-22 5/16-18 x 4.50<br />
X-125-32 5/16-18 x 5.00<br />
X-125-35 5/16-18 x 5.50<br />
X-125-36 5/16-18 x 6.00<br />
X-125-40 5/16-18 x 6.50<br />
X-125-43 5/16-24 x 1.75<br />
X-125-44 5/16-24 x 2.50<br />
X-125-30 5/16-24 x .75<br />
X-125-39 5/16-24 x 2.00<br />
X-125-38 5/16-24 x 2.75<br />
X-6238-2 3/8-16 x .62<br />
X-6238-10 3/8-16 x .75<br />
X-6238-3 3/8-16 x .88<br />
X-6238-11 3/8-16 x 1.00<br />
X-6238-4 3/8-16 x 1.25<br />
X-6238-5 3/8-16 x 1.50<br />
X-6238-1 3/8-16 x 1.75<br />
X-6238-6 3/8-16 x 2.00<br />
X-6238-17 3/8-16 x 2.25<br />
X-6238-7 3/8-16 x 2.50<br />
X-6238-8 3/8-16 x 2.75<br />
X-6238-9 3/8-16 x 3.00<br />
X-6238-19 3/8-16 x 3.25<br />
X-6238-12 3/8-16 x 3.50<br />
X-6238-20 3/8-16 x 3.75<br />
X-6238-13 3/8-16 x 4.50<br />
X-6238-18 3/8-16 x 5.50<br />
X-6238-25 3/8-16 x 6.50<br />
150 Appendix<br />
Part No. Dimensions<br />
Hex Head Bolts, cont.<br />
X-6238-14 3/8-24 x .75<br />
X-6238-16 3/8-24 x 1.25<br />
X-6238-21 3/8-24 x 4.00<br />
X-6238-22 3/8-24 x 4.50<br />
X-6024-5 7/16-14 x .75<br />
X-6024-2 7/16-14 x 1.00<br />
X-6024-8 7/16-14 x 1.25<br />
X-6024-3 7/16-14 x 1.50<br />
X-6024-4 7/16-14 x 2.00<br />
X-6024-11 7/16-14 x 2.75<br />
X-6024-12 7/16-14 x 6.50<br />
X-129-15 1/2-13 x .75<br />
X-129-17 1/2-13 x 1.00<br />
X-129-18 1/2-13 x 1.25<br />
X-129-19 1/2-13 x 1.50<br />
X-129-20 1/2-13 x 1.75<br />
X-129-21 1/2-13 x 2.00<br />
X-129-22 1/2-13 x 2.25<br />
X-129-23 1/2-13 x 2.50<br />
X-129-24 1/2-13 x 2.75<br />
X-129-25 1/2-13 x 3.00<br />
X-129-27 1/2-13 x 3.50<br />
X-129-29 1/2-13 x 4.00<br />
X-129-30 1/2-13 x 4.50<br />
X-463-9 1/2-13 x 5.50<br />
X-129-44 1/2-13 x 6.00<br />
X-129-51 1/2-20 x .75<br />
X-129-45 1/2-20 x 1.25<br />
X-129-52 1/2-20 x 1.50<br />
X-6021-3 5/8-11 x 1.00<br />
X-6021-4 5/8-11 x 1.25<br />
X-6021-2 5/8-11 x 1.50<br />
X-6021-1 5/8-11 x 1.75<br />
273049 5/8-11 x 2.00<br />
X-6021-5 5/8-11 x 2.25<br />
X-6021-6 5/8-11 x 2.50<br />
X-6021-7 5/8-11 x 2.75<br />
X-6021-12 5/8-11 x 3.75<br />
X-6021-11 5/8-11 x 4.50<br />
X-6021-10 5/8-11 x 6.00<br />
X-6021-9 5/8-18 x 2.50<br />
X-6239-1 3/4-10 x 1.00<br />
X-6239-8 3/4-10 x 1.25<br />
X-6239-2 3/4-10 x 1.50<br />
X-6239-3 3/4-10 x 2.00<br />
X-6239-4 3/4-10 x 2.50<br />
X-6239-5 3/4-10 x 3.00<br />
X-6239-6 3/4-10 x 3.50<br />
X-792-1 1-8 x 2.25<br />
X-792-5 1-8 x 3.00<br />
X-792-8 1-8 x 5.00<br />
Part No.<br />
Hex Nuts<br />
Dimensions Type<br />
X-6009-1 1-8 Standard<br />
X-6210-3 6-32 Whiz<br />
X-6210-4 8-32 Whiz<br />
X-6210-5 10-24 Whiz<br />
X-6210-1 10-32 Whiz<br />
X-6210-2 1/4-20 Spiralock<br />
X-6210-6 1/4-28 Spiralock<br />
X-6210-7 5/16-18 Spiralock<br />
X-6210-8 5/16-24 Spiralock<br />
X-6210-9 3/8-16 Spiralock<br />
X-6210-10 3/8-24 Spiralock<br />
X-6210-11 7/16-14 Spiralock<br />
X-6210-12 1/2-13 Spiralock<br />
X-6210-15 7/16-20 Spiralock<br />
X-6210-14 1/2-20 Spiralock<br />
X-85-3 5/8-11 Standard<br />
X-88-12 3/4-10 Standard<br />
X-89-2 1/2-20 Standard<br />
Washers<br />
Part No. ID OD<br />
Bolt/<br />
Thick. Screw<br />
X-25-46 .125 .250 .022 #4<br />
X-25-9 .156 .375 .049 #6<br />
X-25-48 .188 .438 .049 #8<br />
X-25-36 .219 .500 .049 #10<br />
X-25-40 .281 .625 .065 1/4<br />
X-25-85 .344 .687 .065 5/16<br />
X-25-37 .406 .812 .065 3/8<br />
X-25-34 .469 .922 .065 7/16<br />
X-25-26 .531 1.062 .095 1/2<br />
X-25-15 .656 1.312 .095 5/8<br />
X-25-29 .812 1.469 .134 3/4<br />
X-25-127 1.062 2.000 .134 1<br />
TP-6388 12/08
Metric<br />
Hex head bolts are hardness grade 8.8 unless noted.<br />
Part No. Dimensions<br />
Hex Head Bolts (Partial Thread)<br />
M931-05055-60 M5-0.80 x 55<br />
M931-06040-60 M6-1.00 x 40<br />
M931-06055-60 M6-1.00 x 55<br />
M931-06060-60 M6-1.00 x 60<br />
M931-06060-SS M6-1.00 x 60<br />
M931-06070-60 M6-1.00 x 70<br />
M931-06070-SS M6-1.00 x 70<br />
M931-06075-60 M6-1.00 x 75<br />
M931-06090-60 M6-1.00 x 90<br />
M931-06145-60 M6-1.00 x 145<br />
M931-06150-60 M6-1.00 x 150<br />
M931-08035-60 M8-1.25 x 35<br />
M931-08040-60 M8-1.25 x 40<br />
M931-08045-60 M8-1.25 x 45<br />
M931-08050-60 M8-1.25 x 50<br />
M931-08055-60 M8-1.25 x 55<br />
M931-08055-82 M8-1.25 x 55*<br />
M931-08060-60 M8-1.25 x 60<br />
M931-08070-60 M8-1.25 x 70<br />
M931-08070-82 M8-1.25 x 70*<br />
M931-08075-60 M8-1.25 x 75<br />
M931-08080-60 M8-1.25 x 80<br />
M931-08090-60 M8-1.25 x 90<br />
M931-08095-60 M8-1.25 x 95<br />
M931-08100-60 M8-1.25 x 100<br />
M931-08110-60 M8-1.25 x 110<br />
M931-08120-60 M8-1.25 x 120<br />
M931-08130-60 M8-1.25 x 130<br />
M931-08140-60 M8-1.25 x 140<br />
M931-08150-60 M8-1.25 x 150<br />
M931-08200-60 M8-1.25 x 200<br />
M931-10040-82 M10-1.25 x 40*<br />
M931-10040-60 M10-1.50 x 40<br />
M931-10045-60 M10-1.50 x 45<br />
M931-10050-60 M10-1.50 x 50<br />
M931-10050-82 M10-1.25 x 50*<br />
M931-10055-60 M10-1.50 x 55<br />
M931-10060-60 M10-1.50 x 60<br />
M931-10065-60 M10-1.50 x 65<br />
M931-10070-60 M10-1.50 x 70<br />
M931-10080-60 M10-1.50 x 80<br />
M931-10080-82 M10-1.25 x 80*<br />
M931-10090-60 M10-1.50 x 90<br />
M931-10090-82 M10-1.50 x 90*<br />
M931-10100-60 M10-1.50 x 100<br />
M931-10110-60 M10-1.50 x 110<br />
M931-10120-60 M10-1.50 x 120<br />
M931-10130-60 M10-1.50 x 130<br />
M931-10140-60 M10-1.50 x 140<br />
M931-10180-60 M10-1.50 x 180<br />
M931-10235-60 M10-1.50 x 235<br />
M931-10260-60 M10-1.50 x 260<br />
M960-10330-60 M10-1.25 x 330<br />
M931-12045-60 M12-1.75 x 45<br />
M960-12050-60 M12-1.25 x 50<br />
M960-12050-82 M12-1.25 x 50*<br />
M931-12050-60 M12-1.75 x 50<br />
M931-12050-82 M12-1.75 x 50*<br />
M931-12055-60 M12-1.75 x 55<br />
M931-12060-60 M12-1.75 x 60<br />
M931-12060-82 M12-1.75 x 60*<br />
M931-12065-60 M12-1.75 x 65<br />
M931-12075-60 M12-1.75 x 75<br />
M931-12080-60 M12-1.75 x 80<br />
M931-12090-60 M12-1.75 x 90<br />
M931-12100-60 M12-1.75 x 100<br />
M931-12110-60 M12-1.75 x 110<br />
* This metric hex bolt’s hardness is grade 10.9.<br />
Part No. Dimensions<br />
Hex Head Bolts (Partial Thread),<br />
continued<br />
M960-16090-60 M16-1.50 x 90<br />
M931-16090-60 M16-2.00 x 90<br />
M931-16100-60 M16-2.00 x 100<br />
M931-16100-82 M16-2.00 x 100*<br />
M931-16120-60 M16-2.00 x 120<br />
M931-16150-60 M16-2.00 x 150<br />
M931-20065-60 M20-2.50 x 65<br />
M931-20090-60 M20-2.50 x 90<br />
M931-20100-60 M20-2.50 x 100<br />
M931-20120-60 M20-2.50 x 120<br />
M931-20140-60 M20-2.50 x 140<br />
M931-20160-60 M20-2.50 x 160<br />
M931-22090-60 M22-2.50 x 90<br />
M931-22120-60 M22-2.50 x 120<br />
M931-22160-60 M22-2.50 x 160<br />
M931-24090-60 M24-3.00 x 90<br />
M931-24120-60 M24-3.00 x 120<br />
M931-24160-60 M24-3.00 x 160<br />
M931-24200-60 M24-3.00 x 200<br />
Hex Head Bolts (Full Thread)<br />
M933-04006-60 M4-0.70 x 6<br />
M933-05030-60 M5-0.80 x 30<br />
M933-05035-60 M5-0.80 x 35<br />
M933-05050-60 M5-0.80 x 50<br />
M933-06010-60 M6-1.00 x 10<br />
M933-06012-60 M6-1.00 x 12<br />
M933-06014-60 M6-1.00 x 14<br />
M933-06016-60 M6-1.00 x 16<br />
M933-06020-60 M6-1.00 x 20<br />
M933-06025-60 M6-1.00 x 25<br />
M933-06030-60 M6-1.00 x 30<br />
M933-06040-60 M6-1.00 x 40<br />
M933-06050-60 M6-1.00 x 50<br />
M933-07025-60 M7-1.00 x 25<br />
M933-08010-60 M8-1.25 x 10<br />
M933-08012-60 M8-1.25 x 12<br />
M933-08016-60 M8-1.25 x 16<br />
M933-08020-60 M8-1.25 x 20<br />
M933-08025-60 M8-1.25 x 25<br />
M933-08030-60 M8-1.25 x 30<br />
M933-08030-82 M8-1.25 x 30*<br />
M933-10012-60 M10-1.50 x 12<br />
M961-10020-60 M10-1.25 x 20<br />
M933-10020-60 M10-1.50 x 20<br />
M933-10025-60 M10-1.50 x 25<br />
M961-10025-60 M10-1.25 x 25<br />
M933-10025-82 M10-1.50 x 25*<br />
M961-10030-60 M10-1.25 x 30<br />
M933-10030-60 M10-1.50 x 30<br />
M933-10030-82 M10-1.50 x 30*<br />
M961-10035-60 M10-1.25 x 35<br />
M933-10035-60 M10-1.50 x 35<br />
M933-10035-82 M10-1.50 x 35*<br />
M961-10040-60 M10-1.25 x 40<br />
Part No. Dimensions<br />
Hex Head Bolts (Full Thread),<br />
continued<br />
M933-12016-60 M12-1.75 x 16<br />
M933-12020-60 M12-1.75 x 20<br />
M961-12020-60F M12-1.50 x 20<br />
M933-12025-60 M12-1.75 x 25<br />
M933-12025-82 M12-1.75 x 25*<br />
M961-12030-60 M12-1.25 x 30<br />
M933-12030-82 M12-1.75 x 30*<br />
M961-12030-82F M12-1.50 x 30*<br />
M933-12030-60 M12-1.75 x 30<br />
M933-12035-60 M12-1.75 x 35<br />
M961-12040-82 M12-1.25 x 40*<br />
M933-12040-60 M12-1.75 x 40<br />
M933-12040-82 M12-1.75 x 40*<br />
M961-14025-60 M14-1.50 x 25<br />
M933-14025-60 M14-2.00 x 25<br />
M961-14050-82 M14-1.50 x 50*<br />
M961-16025-60 M16-1.50 x 25<br />
M933-16025-60 M16-2.00 x 25<br />
M961-16030-82 M16-1.50 x 30*<br />
M933-16030-82 M16-2.00 x 30*<br />
M933-16035-60 M16-2.00 x 35<br />
M961-16040-60 M16-1.50 x 40<br />
M933-16040-60 M16-2.00 x 40<br />
M961-16045-82 M16-1.50 x 45*<br />
M933-16045-82 M16-2.00 x 45*<br />
M933-16050-60 M16-2.00 x 50<br />
M933-16050-82 M16-2.00 x 50*<br />
M933-16060-60 M16-2.00 x 60<br />
M933-16070-60 M16-2.00 x 70<br />
M933-18035-60 M18-2.50 x 35<br />
M933-18050-60 M18-2.50 x 50<br />
M933-18060-60 M18-2.50 x 60<br />
M933-20050-60 M20-2.50 x 50<br />
M933-20055-60 M20-2.50 x 55<br />
M933-24060-60 M24-3.00 x 60<br />
M933-24065-60 M24-3.00 x 65<br />
M933-24070-60 M24-3.00 x 70<br />
Pan Head Machine Screws<br />
M7985A-03010-20 M3-0.50 x 10<br />
M7985A-03012-20 M3-0.50 x 12<br />
M7985A-04010-20 M4-0.70 x 10<br />
M7985A-04016-20 M4-0.70 x 16<br />
M7985A-04020-20 M4-0.70 x 20<br />
M7985A-04050-20 M4-0.70 x 50<br />
M7985A-04100-20 M4-0.70 x 100<br />
M7985A-05010-20 M5-0.80 x 10<br />
M7985A-05012-20 M5-0.80 x 12<br />
M7985A-05016-20 M5-0.80 x 16<br />
M7985A-05020-20 M5-0.80 x 20<br />
M7985A-05025-20 M5-0.80 x 25<br />
M7985A-05030-20 M5-0.80 x 30<br />
M7985A-05080-20 M5-0.80 x 80<br />
M7985A-05100-20 M5-0.80 x 100<br />
M7985A-06100-20 M6-1.00 x 100<br />
Flat Head Machine Screws<br />
M965A-04012-SS M4-0.70 x 12<br />
M965A-05012-SS M5-0.80 x 12<br />
M965A-05016-20 M5-0.80 x 16<br />
M965A-06012-20 M6-1.00 x 12<br />
TP-6388 12/08 Appendix 151
Metric, continued<br />
Part No.<br />
Hex Nuts<br />
Dimensions Type<br />
M934-03-50 M3-0.50 Standard<br />
M934-04-50 M4-0.70 Standard<br />
M934-04-B M4-0.70 Brass<br />
M934-05-50 M5-0.80 Standard<br />
M934-06-60 M6-1.00 Standard<br />
M934-06-64 M6-1.00 Std. (green)<br />
M6923-06-80 M6-1.00 Spiralock<br />
M982-06-80 M6-1.00 Elastic Stop<br />
M934-08-60 M8-1.25 Standard<br />
M6923-08-80 M8-1.25 Spiralock<br />
M982-08-80 M8-1.25 Elastic Stop<br />
M934-10-60 M10-1.50 Standard<br />
M934-10-60F M10-1.25 Standard<br />
M6923-10-80 M10-1.50 Spiralock<br />
M6923-10-62 M10-1.50 Spiralock<br />
M982-10-80 M10-1.50 Elastic Stop<br />
M934-12-60 M12-1.75 Standard<br />
M934-12-60F M12-1.25 Standard<br />
M6923-12-80 M12-1.75 Spiralock<br />
M982-12-80 M12-1.75 Elastic Stop<br />
M982-14-60 M14-2.00 Elastic Stop<br />
M6923-16-80 M16-2.00 Spiralock<br />
M982-16-80 M16-2.00 Elastic Stop<br />
M934-18-80 M18-2.5 Standard<br />
M982-18-60 M18-2.50 Elastic Stop<br />
M934-20-80 M20-2.50 Standard<br />
M982-20-80 M20-2.50 Elastic Stop<br />
M934-22-60 M22-2.50 Standard<br />
M934-24-80 M24-3.00 Standard<br />
M982-24-60 M24-3.00 Elastic Stop<br />
M934-30-80 M30-3.50 Standard<br />
Washers<br />
Part No. ID OD<br />
Bolt/<br />
Thick. Screw<br />
M125A-03-80 3.2 7.0 0.5 M3<br />
M125A-04-80 4.3 9.0 0.8 M4<br />
M125A-05-80 5.3 10.0 1.0 M5<br />
M125A-06-80 6.4 12.0 1.6 M6<br />
M125A-08-80 8.4 16.0 1.6 M8<br />
M125A-10-80 10.5 20.0 2.0 M10<br />
M125A-12-80 13.0 24.0 2.5 M12<br />
M125A-14-80 15.0 28.0 2.5 M14<br />
M125A-16-80 17.0 30.0 3.0 M16<br />
M125A-18-80 19.0 34.0 3.0 M18<br />
M125A-20-80 21.0 37.0 3.0 M20<br />
M125A-24-80 25.0 44.0 4.0 M24<br />
This metric hex nut’s hardness is grade 8.<br />
152 Appendix<br />
TP-6388 12/08
Index<br />
This list provides part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page numbers on<br />
which modules appear.<br />
GM38877-MA2, 125<br />
GM38877-MA4, 125<br />
GM38877-MA5, 125<br />
GM38877-MA7, 125<br />
GM38877-MA8, 125<br />
GM39726-MA1, 123<br />
GM39726-MA2, 123<br />
GM39726-MA3, 123<br />
GM39726-MA4, 123<br />
GM39726-MA5, 123<br />
GM39726-MA6, 123<br />
GM39726-MA7, 123<br />
GM39906-MA1, 107<br />
GM39906-MA2, 107<br />
GM39906-MA3, 107<br />
GM39906-MA4, 107<br />
GM39970-MA1, 120<br />
GM39970-MA2, 120<br />
GM39970-MA3, 120<br />
GM40100-MA1, 107<br />
GM40100-MA2, 107<br />
GM48819-MA1, 127<br />
GM48819-MA2, 127<br />
GM48819-MA3, 127<br />
GM48819-MA4, 127<br />
GM48819-MA5, 127<br />
GM48819-MA6, 127<br />
GM48819-MA7, 127<br />
GM48819-MA8, 127<br />
GM48820-MA1, 120<br />
GM48820-MA2, 120<br />
GM48820-MA5, 120<br />
GM48821-MA1, 109<br />
GM48821-MA4, 109<br />
GM48821-MA2, 109<br />
GM48821-MA3, 109<br />
GM50859-MA1, 111<br />
GM50860-MA1, 111<br />
GM51746-KA1, 131<br />
GM51746-KA2, 131<br />
GM51746-KA3, 131<br />
GM51746-KA4, 131<br />
GM51746-KA5, 133<br />
GM51746-KA6, 133<br />
GM55137-MA1, 107<br />
GM55137-MA2, 107<br />
GM55137-MA3, 107<br />
GM55137-MA4, 107<br />
GM55139-MA1, 120<br />
GM55139-MA2, 120<br />
GM55139-MA3, 120<br />
GM55190-KA1, 135<br />
GM55190-KA2, 135<br />
GM55191-MA1, 120<br />
GM55324-MA1, 107<br />
GM55324-MA2, 107<br />
GM58624-MA1, 109<br />
GM58624-MA2, 109<br />
GM58624-MA3, 109<br />
GM58624-MA4, 109<br />
GM58627-MA1, 120<br />
GM58630-MA1, 120<br />
GM60506-KA1, 135<br />
GM60506-KA2, 135<br />
TP-6388 12/08 Index 153
154 Index<br />
Notes<br />
TP-6388 12/08
TP-6388 12/08e<br />
2005, 2006, 2007, 2008 by Kohler Co. All rights reserved.<br />
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US and Canada, phone 1-800-544-2444<br />
KohlerPower.com<br />
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