This compact, high efficiency reference design with a 48-V DC, 500-W output targets 5G telecom power and industrial AC/DC power supplies. The circuit consists of a front-end continuous conduction mode (CCM) power factor correction (PFC) circuit based on the UCC28180, followed by a robust LLC stage for an isolated DC/DC converter based on the UCC256403. For high efficiency needs, the UCC24624 handles synchronous rectification. This design uses an auxiliary power supply flyback with the UCC28911, which has an internal high-voltage MOSFET. This design enables 94.5% peak efficiency and allows the system to work without forced cooling. The whole system has low iTHD, with 30% load at <12%, 50% load at <8%, 100% load at <5.5% and good load transient performance.
| Output voltage options | TIDA-010080.1 |
|---|---|
| Vin (Min) (V) | 90 |
| Vin (Max) (V) | 265 |
| Vout (Nom) (V) | 48 |
| Iout (Max) (A) | 10.5 |
| Output Power (W) | 504 |
| Isolated/Non-Isolated | Isolated |
| Input Type | AC |
| Topology | Boost- PFC^Half Bridge- LLC |
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
Download ready-to-use system files to speed your design process.
Reference design overview and verified performance test data
Detailed schematic diagram for design layout and components
Complete listing of design components, reference designators, and manufacturers/part numbers
Detailed overview of design layout for component placement
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Includes TI products in the design and potential alternatives.
| Type | Title | Date | ||
|---|---|---|---|---|
| * | Design guide | 500-W, > 94.5% Efficiency, Analog Control AC/DC Reference Design for 5G Telecom | PDF | HTML | Feb. 15, 2019 |
Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.
If you have questions about quality, packaging or ordering TI products, see TI support.