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LaserJet MFP M72625, M72630 Series Printer

Service Manual

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HP LaserJet MFP M72625, M72630

Service Manual
Copyright and License Trademark Credits

© Copyright 2018 HP Development Company, Adobe®, Acrobat®, and PostScript® are


L.P. trademarks of Adobe Systems Incorporated.

Reproduction, adaptation, or translation without Microsoft®, Windows®, Windows® XP, and


prior written permission is prohibited, except as Windows Vista® are U.S. registered trademarks
allowed under the copyright laws. of Microsoft Corporation.

The information contained herein is subject to


change without notice.

The only warranties for HP products and


services are set forth in the express warranty
statements accompanying such products and
services. Nothing herein should be construed as
constituting an additional warranty. HP shall not
be liable for technical or editorial errors or
omissions contained herein.

Edition 4, 6/2019
Revision history
The information contained herein is subject to change without notice. The only warranties for HP products and
services are set forth in the express warranty statements accompanying such products and services. Nothing
herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial
errors or omissions contained herein.

Table -1 Revision history

Revision number Revision date Revision notes

4.0 June/2019 Updated all inner finisher content. See Inner


finisher on page 457.

Updated developer unit remove and replace


procedure. See Developer unit on page 120.

Added right door dampener kit remove and


replace procedure. See Right door
dampener and lever kit on page 161.

1.0 April/2018 HP LaserJet MFP M72625, M72630

Service manual initial release

ENWW iii
iv Revision history ENWW
Conventions used in this guide
TIP: Tips provide helpful hints or shortcuts.

NOTE: Notes provide important information to explain a concept or to complete a task.

CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the product.

WARNING! Warnings alert you to specific procedures that you should follow to avoid personal injury,
catastrophic loss of data, or extensive damage to the product.

ENWW v
vi Conventions used in this guide ENWW
Table of contents

1 Product specifications and features ...................................................................................................................................................... 1


Printer overview ........................................................................................................................................................................ 2
Specifications ............................................................................................................................................................................ 3
General Specifications ......................................................................................................................................... 3
Print specifications ............................................................................................................................................... 4
Scan specifications .............................................................................................................................................. 7
Copy specifications .............................................................................................................................................. 9
Fax specifications .............................................................................................................................................. 11
Paper handling specifications .......................................................................................................................... 13
Supplies ............................................................................................................................................................... 16
Maintenance parts ............................................................................................................................................. 17
Optional accessories ......................................................................................................................................... 17
System configuration ............................................................................................................................................................ 23
Feeding system ...................................................................................................................................................................... 27
Feeding system overview ................................................................................................................................ 27
Main components and functions ..................................................................................................................... 28
Cassette (Trays 2–5) ......................................................................................................................................... 31
Pickup unit .......................................................................................................................................................... 32
Registration unit ................................................................................................................................................ 33
MPF (Multi-Purpose Feeder) unit .................................................................................................................... 33
Image Creation ....................................................................................................................................................................... 35
Printing process overview ................................................................................................................................ 35
Imaging unit ........................................................................................................................................................ 35
Fuser unit ................................................................................................................................................................................. 39
Fuser unit overview ........................................................................................................................................... 39
Fuser unit drive .................................................................................................................................................. 40
Fuser unit temperature control ....................................................................................................................... 40
Laser scanning unit (LSU) ..................................................................................................................................................... 42
Laser scanning unit overview .......................................................................................................................... 42
Laser scanning optical path ............................................................................................................................. 43
Laser synchronizing detectors ........................................................................................................................ 43
Drive system ........................................................................................................................................................................... 45

ENWW vii
Drive motors ....................................................................................................................................................... 45
Main drive unit (OPC_DEVE_Regi_MP_Feed) ................................................................................................. 46
Pickup drive ........................................................................................................................................................ 49
Duct drive ............................................................................................................................................................ 50
Fuser / exit drive ................................................................................................................................................ 51
Toner supply drive ............................................................................................................................................. 52
Scanner System ..................................................................................................................................................................... 53
Scanner system overview ................................................................................................................................ 53
Scanning system components ........................................................................................................................ 55
Precautions for unpacking and moving the scanner ................................................................................... 61
Document feeder ................................................................................................................................................................... 63
Document feeder overview ............................................................................................................................. 63
Electrical parts location .................................................................................................................................... 64
Document feeder drive system ....................................................................................................................... 65
Cassette heater ...................................................................................................................................................................... 69
Dual cassette feeder ............................................................................................................................................................. 70
Dual cassette feeder (DCF) block diagram .................................................................................................... 70
Dual cassette feeder (DCF) components ....................................................................................................... 70
Dual cassette feeder (DCF) paper path .......................................................................................................... 72
Dual cassette feeder (DCF) electrical parts location .................................................................................... 73
Dual cassette feeder (DCF) sensors and signals .......................................................................................... 74
Dual cassette feeder (DCF) paper feeding system ...................................................................................... 75
Dual cassette feeder (DCF) plug and jack locations ..................................................................................... 76
Hardware configuration ........................................................................................................................................................ 77
Overview ............................................................................................................................................................. 77
Circuit Board Locations ..................................................................................................................................... 78
Sensor locations ................................................................................................................................................ 79
Main controller (main board) ........................................................................................................................... 82
Document feeder board ................................................................................................................................... 86
Switching Mode Power Supply (SMPS) board ............................................................................................... 86
Fuser Drive Board (FDB) ................................................................................................................................... 88
HVPS board ......................................................................................................................................................... 89
Eraser board ....................................................................................................................................................... 91
Fuser board ........................................................................................................................................................ 91
Waste sensor board .......................................................................................................................................... 92
CRUM board ........................................................................................................................................................ 92
CTD board ........................................................................................................................................................... 93
Paper size sensor board ................................................................................................................................... 93
OPE (control panel) controller ......................................................................................................................... 94
Scan joint board ................................................................................................................................................. 97
CCDM board ........................................................................................................................................................ 98

viii ENWW
WLED interface board ....................................................................................................................................... 98
WLED board ........................................................................................................................................................ 99

2 Removal and replacement ................................................................................................................................................................. 101


For additional service and support ................................................................................................................................... 104
Order parts, accessories, and supplies ............................................................................................................................ 105
Ordering ............................................................................................................................................................ 105
Orderable parts ............................................................................................................................................... 105
Removal and replacement strategy ................................................................................................................................. 106
Electrostatic discharge ................................................................................................................................... 106
Required tools ................................................................................................................................................. 107
Types of screws ............................................................................................................................................... 107
Service approach ................................................................................................................................................................. 107
Before performing service ............................................................................................................................. 107
Releasing plastic latches ................................................................................................................................ 107
After performing service ................................................................................................................................ 108
Post-service test ............................................................................................................................................. 108
Toner cartridge ..................................................................................................................................................................... 109
Introduction ...................................................................................................................................................... 109
Remove the toner cartridge .......................................................................................................................... 109
Toner collection unit ............................................................................................................................................................ 111
Introduction ...................................................................................................................................................... 111
Remove the toner collection unit ................................................................................................................. 111
Paper dust stick .................................................................................................................................................................... 113
Introduction ...................................................................................................................................................... 113
Remove the paper dust stick ........................................................................................................................ 113
OPC drum unit ...................................................................................................................................................................... 115
Introduction ...................................................................................................................................................... 115
Remove the OPC drum unit ........................................................................................................................... 115
Developer unit ...................................................................................................................................................................... 120
Introduction ...................................................................................................................................................... 120
Remove the developer unit ........................................................................................................................... 120
Special installation instructions (Developer unit) ...................................................................................... 127
Fuser unit .............................................................................................................................................................................. 129
Introduction ...................................................................................................................................................... 129
Remove the fuser unit .................................................................................................................................... 129
Transfer roller ...................................................................................................................................................................... 132
Introduction ...................................................................................................................................................... 132
Remove the transfer roller ............................................................................................................................ 132
Trays 2–5 pickup, separation, and forward rollers ........................................................................................................ 134
Introduction ...................................................................................................................................................... 134

ENWW ix
Remove the Trays 2–5 pickup, separation, and forward rollers ............................................................. 134
Tray 1 pickup, separation, and forward rollers ............................................................................................................... 136
Introduction ...................................................................................................................................................... 136
Remove the Tray 1 pickup, separation, and forward rollers .................................................................... 136
Document feeder pickup roller assembly ........................................................................................................................ 138
Introduction ...................................................................................................................................................... 138
Remove the document feeder pickup roller assembly ............................................................................. 138
Document feeder friction pad ........................................................................................................................................... 140
Introduction ...................................................................................................................................................... 140
Remove the document feeder friction pad ................................................................................................. 140
Left cover .............................................................................................................................................................................. 142
Introduction ...................................................................................................................................................... 142
Remove the left cover .................................................................................................................................... 142
Rear upper and lower covers ............................................................................................................................................. 144
Introduction ...................................................................................................................................................... 144
Remove the rear upper and lower covers ................................................................................................... 144
Laser scanner unit (LSU) ..................................................................................................................................................... 146
Introduction ...................................................................................................................................................... 146
Remove the LSU .............................................................................................................................................. 146
Temperature sensor ........................................................................................................................................................... 149
Introduction ...................................................................................................................................................... 149
Remove the temperature sensor ................................................................................................................. 149
HVPS board ........................................................................................................................................................................... 152
Introduction ...................................................................................................................................................... 152
Remove the HVPS board ................................................................................................................................ 152
OPE unit (control panel) ...................................................................................................................................................... 155
Introduction ...................................................................................................................................................... 155
Remove the OPE unit (control panel) .......................................................................................................... 155
Main board ............................................................................................................................................................................ 159
Introduction ...................................................................................................................................................... 159
Remove the main board ................................................................................................................................ 159
Right door dampener and lever kit ................................................................................................................................... 161
Introduction ...................................................................................................................................................... 161
Step 1: Remove the right door dampener .................................................................................................. 162
Step 2: Unpack the replacement assembly ................................................................................................ 164
Developer fan ....................................................................................................................................................................... 166
Introduction ...................................................................................................................................................... 166
Remove the developer fan ............................................................................................................................ 166
SMPS board .......................................................................................................................................................................... 168
Introduction ...................................................................................................................................................... 168
Remove the SMPS board ............................................................................................................................... 168

x ENWW
Fuser drive board ................................................................................................................................................................. 170
Introduction ...................................................................................................................................................... 170
Remove the fuser drive board ...................................................................................................................... 170
Fuser exit drive unit ............................................................................................................................................................. 172
Introduction ...................................................................................................................................................... 172
Remove the fuser exit drive unit .................................................................................................................. 172
Main drive unit ...................................................................................................................................................................... 174
Introduction ...................................................................................................................................................... 174
Remove the main drive unit .......................................................................................................................... 174
Pickup drive unit ................................................................................................................................................................... 176
Introduction ...................................................................................................................................................... 176
Remove the pickup drive unit ........................................................................................................................ 176
Toner duct drive unit ........................................................................................................................................................... 178
Introduction ...................................................................................................................................................... 178
Remove the toner duct drive unit ................................................................................................................. 178
Toner supply drive unit ....................................................................................................................................................... 180
Introduction ...................................................................................................................................................... 180
Remove the toner supply drive unit ............................................................................................................. 180
Toner duct ............................................................................................................................................................................. 182
Introduction ...................................................................................................................................................... 182
Remove the toner duct .................................................................................................................................. 182
Toner collection unit (TCU) sensor .................................................................................................................................... 184
Introduction ...................................................................................................................................................... 184
Remove the TCU sensor ................................................................................................................................. 184
Auto size sensor ................................................................................................................................................................... 187
Introduction ...................................................................................................................................................... 187
Remove the auto size sensor ....................................................................................................................... 187
Exit unit .................................................................................................................................................................................. 189
Introduction ...................................................................................................................................................... 189
Remove the exit unit ...................................................................................................................................... 189
Side unit ................................................................................................................................................................................. 191
Introduction ...................................................................................................................................................... 191
Remove the side unit ...................................................................................................................................... 191
Fuser out sensor .................................................................................................................................................................. 194
Introduction ...................................................................................................................................................... 194
Remove the fuser out sensor ....................................................................................................................... 194
Duplex sensor ...................................................................................................................................................................... 197
Introduction ...................................................................................................................................................... 197
Remove the duplex sensor ........................................................................................................................... 197
MP unit ................................................................................................................................................................................... 199
Introduction ...................................................................................................................................................... 199

ENWW xi
Remove the MP unit ....................................................................................................................................... 199
MP solenoid .......................................................................................................................................................................... 206
Introduction ...................................................................................................................................................... 206
Remove the MP solenoid ............................................................................................................................... 206
Pickup unit ............................................................................................................................................................................ 210
Introduction ...................................................................................................................................................... 210
Remove the pickup unit ................................................................................................................................. 210
Pickup unit empty and level sensors ................................................................................................................................ 213
Introduction ...................................................................................................................................................... 213
Remove the pickup unit empty and level sensors ..................................................................................... 213
Feed sensor .......................................................................................................................................................................... 215
Introduction ...................................................................................................................................................... 215
Remove the feed sensor ................................................................................................................................ 215
Feed unit sensor .................................................................................................................................................................. 217
Introduction ...................................................................................................................................................... 217
Remove the feed unit sensor ........................................................................................................................ 217
Registration unit and sensor .............................................................................................................................................. 220
Introduction ...................................................................................................................................................... 220
Remove the registration unit ........................................................................................................................ 220
Side cover open switch ....................................................................................................................................................... 227
Introduction ...................................................................................................................................................... 227
Remove the side cover open switch ............................................................................................................ 227
Front door open switch ....................................................................................................................................................... 229
Introduction ...................................................................................................................................................... 229
Remove the front door open switch ............................................................................................................ 229
Document feeder ................................................................................................................................................................. 232
Introduction ...................................................................................................................................................... 232
Remove the document feeder ...................................................................................................................... 232
Document feeder front and rear covers .......................................................................................................................... 234
Introduction ...................................................................................................................................................... 234
Remove the document feeder front and rear covers ............................................................................... 234
Document feeder open cover ............................................................................................................................................ 237
Introduction ...................................................................................................................................................... 237
Remove the document feeder open cover ................................................................................................. 237
Document feeder stacker ................................................................................................................................................... 239
Introduction ...................................................................................................................................................... 239
Remove the document feeder stacker ........................................................................................................ 239
Document feeder board ..................................................................................................................................................... 241
Introduction ...................................................................................................................................................... 241
Remove the document feeder board .......................................................................................................... 241
Document feeder registration, cover, and detect sensors ........................................................................................... 243

xii ENWW
Introduction ...................................................................................................................................................... 243
Remove the document feeder registration, cover, and detect sensors ................................................ 243
Document feeder motor, solenoid, and clutch ............................................................................................................... 245
Introduction ...................................................................................................................................................... 245
Remove the document feeder motor, solenoid, and clutch .................................................................... 245
Document feeder exit idle sensor ..................................................................................................................................... 250
Introduction ...................................................................................................................................................... 250
Remove the document feeder exit idle sensor .......................................................................................... 250
Document feeder exit sensor ............................................................................................................................................ 252
Introduction ...................................................................................................................................................... 252
Remove the document feeder exit sensor ................................................................................................. 252
Document feeder length and width sensors .................................................................................................................. 255
Introduction ...................................................................................................................................................... 255
Remove the document feeder length and width sensors ........................................................................ 255
Image scanner ...................................................................................................................................................................... 257
Introduction ...................................................................................................................................................... 257
Remove the image scanner .......................................................................................................................... 257
Scanner glass ....................................................................................................................................................................... 264
Introduction ...................................................................................................................................................... 264
Remove the scanner glass ............................................................................................................................ 264
Scanner LED lamp module ................................................................................................................................................. 271
Introduction ...................................................................................................................................................... 271
Remove the scanner LED lamp module ...................................................................................................... 271
Scanner imaging unit .......................................................................................................................................................... 273
Introduction ...................................................................................................................................................... 273
Remove the scanner imaging unit ............................................................................................................... 273
Scanner joint board ............................................................................................................................................................. 276
Introduction ...................................................................................................................................................... 276
Remove the scanner joint board .................................................................................................................. 276
Scanner APS sensor ............................................................................................................................................................ 278
Introduction ...................................................................................................................................................... 278
Remove the scanner APS sensor ................................................................................................................. 278
Hard disk drive (HDD) .......................................................................................................................................................... 281
Introduction ...................................................................................................................................................... 281
Remove the hard disk drive (HDD) ............................................................................................................... 281
Dual cassette feeder (DCF) right door .............................................................................................................................. 284
Introduction ...................................................................................................................................................... 284
Remove the DCF right door ........................................................................................................................... 284
Dual cassette feeder (DCF) rear cover .............................................................................................................................. 286
Introduction ...................................................................................................................................................... 286
Remove the DCF rear cover ........................................................................................................................... 286

ENWW xiii
Dual cassette feeder (DCF) main board ........................................................................................................................... 288
Introduction ...................................................................................................................................................... 288
Remove the DCF main board ........................................................................................................................ 288
Dual cassette feeder (DCF) feed motor ............................................................................................................................ 290
Introduction ...................................................................................................................................................... 290
Remove the DCF feed motor ......................................................................................................................... 290
Dual cassette feeder (DCF) pickup motor ........................................................................................................................ 292
Introduction ...................................................................................................................................................... 292
Remove the DCF pickup motor ..................................................................................................................... 292
Dual cassette feeder (DCF) pickup units .......................................................................................................................... 294
Introduction ...................................................................................................................................................... 294
Remove the DCF pickup units ....................................................................................................................... 294

3 Parts and diagrams .............................................................................................................................................................................. 299


For additional service and support ................................................................................................................................... 300
Order parts, accessories, and supplies ............................................................................................................................ 301
Ordering ............................................................................................................................................................ 301
Main parts ............................................................................................................................................................................. 302
Exit parts ............................................................................................................................................................................... 304
Main engine parts ................................................................................................................................................................ 306
First pickup parts ................................................................................................................................................................. 308
Front and rear frame parts ................................................................................................................................................ 310
Fuser exit drive ..................................................................................................................................................................... 312
Covers .................................................................................................................................................................................... 314
MP right cover parts ............................................................................................................................................................ 316
MP Tray 1 parts .................................................................................................................................................................... 318
Control panel (OPE unit) parts ........................................................................................................................................... 320
Scanner parts ....................................................................................................................................................................... 322
Scanner upper parts ....................................................................................................................................... 322
Scanner lower parts ........................................................................................................................................ 324
Document feeder parts ...................................................................................................................................................... 326
Document feeder upper parts ...................................................................................................................... 326
Document feeder main frame parts ............................................................................................................ 328
Dual cassette feeder (DCF) parts ...................................................................................................................................... 330
Dual cassette feeder (DCF) main parts ........................................................................................................ 330
Dual cassette feeder (DCF) main frame pickup 1 parts ............................................................................ 332
Dual cassette feeder (DCF) main frame pickup parts ............................................................................... 334
Dual cassette feeder (DCF) main frame pickup, upper parts ................................................................... 336
Alphabetical parts list ......................................................................................................................................................... 338

xiv ENWW
4 Troubleshooting ................................................................................................................................................................................... 345
How to search for printer documentation ....................................................................................................................... 346
How to search WISE for printer documentation ........................................................................................ 346
How to search GCSN for printer documentation ........................................................................................ 346
Control panel overview ....................................................................................................................................................... 349
Understanding the status LED ........................................................................................................................................... 351
Firmware upgrades ............................................................................................................................................................. 352
Perform a firmware upgrade ........................................................................................................................ 353
Clearing paper jams ............................................................................................................................................................. 354
Jam in Tray 2 .................................................................................................................................................... 354
Jam in optional trays ...................................................................................................................................... 355
Jam in Tray 1 (MP) ........................................................................................................................................... 357
Jam inside the printer ..................................................................................................................................... 357
Jam in the fuser area ...................................................................................................................................... 357
Jam in the exit area ......................................................................................................................................... 358
Jam in the duplex unit area ........................................................................................................................... 359
Clearing original document jams .................................................................................................................. 360
Original paper jam in exit area of scanner .................................................................................................. 361
Jam in the optional inner finisher area ........................................................................................................ 362
Service mode ........................................................................................................................................................................ 365
Overview ........................................................................................................................................................... 365
Entering and exiting service mode ............................................................................................................... 365
Service mode sub-menus .............................................................................................................................. 365
Service mode menu item descriptions ........................................................................................................ 368
Error codes ............................................................................................................................................................................ 329
Control Panel Messages Document (CPMD) ............................................................................................... 391
11–2Txx (Paper mismatch error) ................................................................................................................. 392
A1–xxxx (Motor error) .................................................................................................................................... 392
A2–xxxx (Fan error) ........................................................................................................................................ 393
A3–xxxx (Sensor error) .................................................................................................................................. 393
C1–xxxx (Toner cartridge error) .................................................................................................................... 393
C3–xxxx (Drum unit error) ............................................................................................................................. 394
C5–xxxx (Transfer Roller error) .................................................................................................................... 394
C6–xxxx (Fuser unit error) ............................................................................................................................. 394
C7–xxxx (Waste toner container error) ....................................................................................................... 395
C8–xxxx (Development unit error) ............................................................................................................... 395
H1–xxxx (Optional tray error) ....................................................................................................................... 395
H2–xxxx (Inner Finisher error) ...................................................................................................................... 397
Mx–xxxx (Jam error) ....................................................................................................................................... 399
Mx–xxxx (Tray not install_Paper empty_Outbin full) ................................................................................ 400
Sx–xxxx (System error) .................................................................................................................................. 401

ENWW xv
U1–xxxx (Fuser error) ..................................................................................................................................... 402
U2–xxxx (LSU error) ........................................................................................................................................ 402
U3-xxxx (RADF error) ...................................................................................................................................... 403
Printing quality problems ................................................................................................................................................... 404
A/S Chart ........................................................................................................................................................... 404
Defect analysis flowchart .............................................................................................................................. 406
Print quality defects ........................................................................................................................................ 407
Adjusting the document feeder skew .............................................................................................................................. 422
Other errors .......................................................................................................................................................................... 424
Toner cartridge detection error ..................................................................................................................... 425
Acoustic noise in fuser unit ............................................................................................................................ 427
Document feeder hinge problems ............................................................................................................... 428
Document feeder multi-feed jam ................................................................................................................. 429
Image scanner is locked ................................................................................................................................. 430
Image distortion .............................................................................................................................................. 431
Document feeder is not recognized or S3-3211 error occurs ................................................................ 432
Printer makes noise while printing .............................................................................................................. 433
Printer cannot pick paper from Trays 1–3 .................................................................................................. 434
Printer cannot feed paper .............................................................................................................................. 435
Loud noise from the laser scanner unit motor ........................................................................................... 437
Job pause problem ......................................................................................................................................... 438
Scan to PC login failure ................................................................................................................................... 439
Script error in Internet Explorer .................................................................................................................... 440
Side cover open error ..................................................................................................................................... 441
SMPS output voltage drop error ................................................................................................................... 442
Hard disk drive (HDD) makes a loud noise .................................................................................................. 443
Networking is not working ............................................................................................................................. 444
Active NFC does not detect the NFC tag ...................................................................................................... 445
Connection diagrams .......................................................................................................................................................... 446
Connection Diagram (FUSER_EXIT_TONER DC) .......................................................................................... 447
Connection Diagram (HDD_SCANNER) ........................................................................................................ 448
Connection Diagram (OPE) ............................................................................................................................ 449
Connection Diagram (FDI_FINISHER_FAX) .................................................................................................. 450
Connection Diagram (DCF) ............................................................................................................................. 451
Connection Diagram (PH DRIVE_PICK UP_SIDE) ......................................................................................... 452
Connection Diagram (LSU_HVPS) ................................................................................................................. 453
Connection Diagram (FRONT_OPC DRIVE) ................................................................................................... 454
Connection Diagram (SMPS_FDB) ................................................................................................................ 455

5 Inner finisher ......................................................................................................................................................................................... 457


Product Specification and Description .............................................................................................................................. 458

xvi ENWW
Inner finisher view ........................................................................................................................................... 459
Specifications ................................................................................................................................................... 460
Inner finisher system ...................................................................................................................................... 465
Service approach ................................................................................................................................................................. 509
Before performing service ............................................................................................................................. 509
ESD precautions .............................................................................................................................................. 509
After performing service ................................................................................................................................ 509
Post-service test ............................................................................................................................................. 510
Order parts, accessories, and supplies ........................................................................................................ 510
Parts, diagrams, removal and replacement (inner finisher) ......................................................................................... 511
Parts and diagrams (inner finisher) .............................................................................................................. 511
Covers ............................................................................................................................................................... 528
Entrance unit .................................................................................................................................................... 558
Exit unit ............................................................................................................................................................. 578
Paper support unit .......................................................................................................................................... 605
Paddle unit ....................................................................................................................................................... 715
Tamper unit ...................................................................................................................................................... 746
Stapler ............................................................................................................................................................... 885
Ejector unit ....................................................................................................................................................... 922
End fence unit ............................................................................................................................................... 1007
Output tray unit ............................................................................................................................................. 1022
Paper holding unit ........................................................................................................................................ 1098
Punch unit ...................................................................................................................................................... 1156
Problem solving ................................................................................................................................................................. 1175
Control panel message document (CPMD) ............................................................................................... 1175
Schematic diagrams (inner finisher) ............................................................................................................................... 1176
Punch waste full sensor .............................................................................................................................. 1177
Punch waste box sensor and finisher docking sensor ........................................................................... 1178
Entrance motor ............................................................................................................................................. 1179
Exit sensor ..................................................................................................................................................... 1180
Exit motor, main paddle motor & home sensor, output tray lower limit switch, and paper
holding solenoid ........................................................................................................................................... 1181
Paper support motor and home sensor ................................................................................................... 1182
Front tamper motor and home sensor ..................................................................................................... 1183
Rear tamper motor and home sensor ...................................................................................................... 1184
End fence sensor .......................................................................................................................................... 1185
Stapler position motor and sensor ............................................................................................................ 1186
Ejector 1 motor and home sensor, ejector 2 motor, motor sensor, and home sensor .................... 1187
Output tray motor and sensor .................................................................................................................... 1188
Output tray top of stack sensor ................................................................................................................. 1189
Top cover switch ........................................................................................................................................... 1190

ENWW xvii
Front cover switch ........................................................................................................................................ 1191

Glossary ................................................................................................................................................................................................... 1193

Index ......................................................................................................................................................................................................... 1199

xviii ENWW
1 Product specifications and features

This chapter presents an overview of the major components of the HP LaserJet MFP M72625, M72630 series
printers, and it includes a detailed discussion of the image-formation system.

ENWW 1
Printer overview
● Printing speed (Mono)

– M72625dn: Up to 25 ppm on A4 or Letter

– M72630dn: Up to 30 ppm on A4 or Letter

● Scan speed

– 45 ipm mono on A4 or Letter

● Processor

– Dual core 1 GHz

● Memory

– 1.5 GB

● 7-inch color LCD touchscreen control panel

● Optional accessories

– 320 GB hard disk drive

– 802.11 b/g/n + NFC-A wireless module

2 Chapter 1 Product specifications and features ENWW


Specifications
Product specifications are subject to change without notice.

General Specifications
Table 1-1 General specifications
Item Specification

Processor CPU 1 GHz (Chorus4N Dual Core)

Image processor Embedded in Chorus4N

User interface Operational panel 7-inch color LCD touchscreen control panel

Memory Standard 1.5 GB

Maximum 1.5 GB (optional memory N/A)

Storage Optional 320 GB hard disk drive (HDD)

Interface USB (device) Yes (Hi-Speed USB 2.0)

USB (host) Yes (Hi-Speed USB 2.0)

Wired LAN Standard (Ethernet 10/10/1G Base TX)

Wireless LAN Optional (IEEE 802.11b/g/n + NFC Active


Type)

NFC Optional (IEEE 802.11b/g/n + NFC Active


Type)

Warm-up time From power off Less than 25 seconds

From sleep Less than 23 seconds

Power consumption Ready Less than 100 Wh

Normal operation ● M72625: Less than 550 Wh

● M72630: Less than 590 Wh

Max/Peak Less than 1.750 Wh

Sleep Less than 1.5 W

Power off Less than 0 W

TEC ● M72625: Less than 1,700 Wh

● M72630: Less than 2,270 Wh

Default sleep delay time 2 minutes (low power = 1 minute; power


save = 1 minute)

Maximum sleep delay time 60 minutes (low power = 30 minutes; power


save = 30 minutes)

ENWW Specifications 3
Table 1-1 General specifications (continued)

Item Specification

Power requirement ● Input voltage (Europe): AC 220–240 V


(–10% to 6%)

● Input voltage (USA): AC 110–127 V (–


10% to 6%)

● Input voltage (Korea): AC 220–240 V (–


10% to 6%)

● Rated frequency: 50/60 Hz

Acoustic noise level (sound pressure) Printing simplex ● M72625: Less than 50 dBA

● M72630: Less than 51 dBA

Copying ● M72625: Less than 53 dBA

● M72630: Less than 55 dBA

Standby Less than 30 dBA

Sleep Less than 27 dBA

Dimensions (W x D x H) Whole unit, including document feeder 566 mm x 620 mm x 820 mm (22.3 in x
hinge depth 24.4 in x 32.3 in)

Weight Whole unit, including supplies ● M72625: 58.30 kg (128.53 lb)

● M72630: 59.00 kg (130.07 lb)

Recommended monthly print volume ● M72625: 3,500 pages

● M72630: 5,000 pages

Maximum monthly duty cycle ● M72625: 60,000 pages

● M72630: 80,000 pages

Print specifications
Table 1-2 Print specifications
Item Specification

Engine speed Simplex (mono) ● M72625

– Up to 25 ppm on A4 and Letter

– Up to 14 ppm on A3

● M72630

– Up to 30 ppm on A4 and Letter

– Up to 15 ppm on A3

Duplex (mono) ● M72625

(simplex to duplex)

4 Chapter 1 Product specifications and features ENWW


Table 1-2 Print specifications (continued)

Item Specification

– Up to 19 ipm on A4 and Letter


without second exit

– Up to 25 ipm on A4 and Letter


with second exit

● M72630

– Up to 20 ipm on A4 and Letter


without second exit

– Up to 30 ipm on A4 and Letter


with second exit

FPOT From Ready ● M72625: Less than 8.5 seconds

● M72630: Less than 8.0 seconds

From Sleep ● M72625: Less than 31.5 seconds

● M72630: Less than 31 seconds

Resolution Optical 600 x 600 dpi

Enhanced Up to 1200 x 1200 dpi with reduced speed

Printer languages ● PCL5e

● PCL6

● PostScript3

● PDF V1.7

Font PCL ● 96 scalable fonts (including OCR-A and


OCR-B)

● 1 bitmap font

PostScript3 136 scalable fonts

Client OS support Windows ● XP (32/64bit)

● Vista (32/64bit)

● 2003 Server (32/64bit)

● 2008 Server (32/64bit)

● Win 7 (32/64bit)

● 2008 Server R2 (64bit)

● Win 8 (32/64bit)

● Win 8.1 (32/64bit)

● 2012 Server (64bit)

● 2012 Server R2 (64bit)

● Win 10

ENWW Specifications 5
Table 1-2 Print specifications (continued)

Item Specification

Linux ● Red Hat Enterprise Linux 5, 6, 7

● Fedora 13, 14, 15, 16, 17, 18, 19, 20,


21, 22

● openSUSE 11.3, 11.4, 12.1, 12.2, 12.3,


13.1, 13.2

● Ubuntu 10.04, 10.10, 11.04, 11.10,


12.04, 12.10, 13.04, 13.10, 14.04,
14.10

● SUSE Linux Enterprise Desktop 11, 12

● Debian 6, 7, 8

● Mint 13, 14, 15, 16, 17

UNIX ● Sun Solaris 9, 10, 11 (x86, SPARC)

● HP-UX 11.0, 11i v1, 11i v2, 11i v3 (PA-


RISC, Itanium)

● IBM AIX 5.1, 5.2, 5.3, 5.4, 6.1, 7.1


(PowerPC)

Mac OS Mac OS X 10.6–10.10

Network protocol ● IP Management (DHCP, BOOTP, AutoIP,


SetIP, Static)

● Discovery Protocol (SLP, UPnP,


Bonjour, DNS, WINS)

● Printing Protocol (TCP/IP, LPR, IPP,


WSD)

● Management Protocol (SNMPv1.2,


SNMP3, POP3, SMTP, Telnet)

● Scan Protocol (SMTP, FTP, SMB, WSD)

● Security Protocol (SMB, Kerberos,


LDAP, IPsec, EAP)

Duplex print Built-in

6 Chapter 1 Product specifications and features ENWW


Table 1-2 Print specifications (continued)

Item Specification

Direct print ● PRN

● PDF

● TIFF

● JPEG

● XPS

Print features ● WSD print

● Secure print

● Stored print

● Booklet

● N-up

● Cover page

● Insert page

● Except page

● Barcode

● Eco

● Poster

● Glossy

● Watermark

● Tray priority setting

● Auto tray setting

● Tray protection

● USB print

● Secure PDF print

● Google Cloud print

Scan specifications
Table 1-3 Scan specification
Item Specification

Scan speed B/W (lineart, halftone) Up to 45 ipm (at 300 dpi)

Gray Up to 45 ipm (at 300 dpi)

Color Up to 45 ipm (at 300 dpi)

Color mode Mono/Gray/Color

ENWW Specifications 7
Table 1-3 Scan specification (continued)

Item Specification

Compatibility Network TWAIN / Network SANE

Scan method MMT

File formats ● PDF

NOTE: Optional hard-disk drive (HDD) required. ● Searchable PDF

● Compact PDF

● PDF encryption

● Digital Signature in PDF

● PDF/A

● Single-page PDF

● Multi-page PDF

● TIFF

● Single-page TIFF

● Multi-page TIFF

● XPS

● Single-page XPS

● Multi-page XPS

● JPEG

Resolution Optical (document feeder) Up to 600 x 600 dpi

Optical (Platen) Up to 600 x 600 dpi

Enhanced (document feeder) Up to 4,800 x 4,800 dpi

Enhanced (Platen) Up to 4,800 x 4,800 dpi

Scan destinations ● Email

● FTP

● SMB

● HDD

● USB

● WSD

● PC

Multi destinations Yes

8 Chapter 1 Product specifications and features ENWW


Table 1-3 Scan specification (continued)

Item Specification

Communication protocol ● SMTP(IPv4, IPv6, SSL/TLS)

● FTP(IPv4, IPv6, SSL/TLS)

● SMB(IPv4, IPv6)

● WSD

Scan size Document feeder 297 mm x 432 mm (11.7 in x 17.0 in)

Platen 297 mm x 432 mm (11.7 in x 17.0 in)

Scan original types ● Text

● Text and photo

● SPhoto

Copy specifications
Table 1-4 Copy specification
Item Specification

Copy speed Single Document Multiple Copy (SDMC) ● M72625: Up to 25 cpm in A4 or Letter

(Mono) ● M72630: Up to 30 cpm in A4 or Letter

Multiple Document Multiple Copy (MDMC) ● M72625

– Simplex to simplex : Up to 25
cpm in A4 or Letter

– Simplex to duplex: Up to 17 cpm


in A4 or Letter

– Duplex to simplex : Up to 14 cpm


in A4 or Letter

– Duplex to duplex : Up to 14 cpm


in A4 or Letter

● M72630

– Simplex to simplex : Up to 30
cpm in A4 or Letter

– Simplex to duplex: Up to 21 cpm


in A4 or Letter

– Duplex to simplex : Up to 17 cpm


in A4 or Letter

– Duplex to duplex : Up to 17 cpm


in A4 or Letter

FCOT From Ready ● M72625: Less than 6.2 seconds

(Mono) ● M72630: Less than 5.5 seconds

From Sleep Less than 30 seconds

ENWW Specifications 9
Table 1-4 Copy specification (continued)

Item Specification

Resolution RADF Scanning and printing: 600 x 600 dpi

Platen Scanning and printing: 600 x 600 dpi

Reduce/Enlarge RADF 25%–400%

Platen 25%–400%

Preset ● 25%

● 50% (A3 to A5)

● 61% (A3 to B5)

● 64% (Ledger to Letter)

● 70% (A3 to A4, B4 to B5, or A4 to A5)

● 77% (Ledger to Legal)

● 78% (Legal to Letter)

● 81% (B4 to A4 or B5 to A5)

● 86% (A3 to B4 or A4 to B5)

● 104% (Executive to Letter)

● 115% (B4 to A3)

● 121% (Legal to Ledger)

● 122% (A4 to B4)

● 129% (Letter to Ledger)

● 141% (A4 to A3 or A5 to A4)

● 150%

● 200% (A5 to A3)

● 400%

Darkness control 11 levels

Multi copy 1–9,999

Duplex copy Built-in

10 Chapter 1 Product specifications and features ENWW


Table 1-4 Copy specification (continued)

Item Specification

Copy Original Type ● Text

● Text and printed photo

● Text and glossy photo

● Newspaper

● Printed photo

● Glossy photo

● Copied original

● Map

● Light original

Copy features ● ID copy

● N-up

● Booklet

● Auto fit

● Book copy

● Watermark

● Stamp

● Covers

● Job build

● Erase edge

● Background adjustment

Fax specifications
Table 1-5 Fax specification
Item Specification

Compatibility ITU-T G3 / Super G3

Modem speed 33.6 Kbps

TX Speed 4 seconds / 1 page (based on ITU-T No. 1


chart)

Scan speed Standard, Fine, and Super Fine: 1.2


seconds / LTR

Resolution Standard 203 x 98 dpi

Fine 203 x 196 dpi

Super Fine 300 x 300 dpi

ENWW Specifications 11
Table 1-5 Fax specification (continued)

Item Specification

Ultra Fine 600 x 600 dpi

Compression methods ● MH

● MR

● MMR

● JBIG

Fax Memory (standard/max) HDD

Dual lines No

Fax features ● Handset: No

● On-hook dial: Yes

● Search: Yes (address book)

● One-touch dial: N/A

● Speed dial: 200 locations

● TAD I/F: Yes

● Tone/pulse: Yes (selectable in Tech


Mode)

● Pause: Yes

● Auto redial: Yes

● Last number redial: Yes

● Distinctive ring: No

● Caller ID: Yes

● External phone interface: Yes

● Fax forward to email: Yes

● Fax to PC: N/A

● Broadcasting:Yes

● Delayed fax: Yes

● Colored fax: No

Report and list print out Tx/Rx journal Yes

Confirmation Two types available (with Image TCR /


without Image TCR)

Auto dial list N/A

System data list N/A

12 Chapter 1 Product specifications and features ENWW


Paper handling specifications
Table 1-6 Paper handling specification
Item Specification

Input capacity Standard trays 1,040 sheets (520 sheets x 2)

Tray 1 (multi-purpose) 100 sheets

Other options Dual cassette feeder – 1,040 sheets (520


sheets x 2)

Maximum 2,180 sheets (1,040 standard +100 multi-


purpose + 1,040 dual cassette feeder)

Trays 2 and 3 Capacity 520 sheets x 2

Media sizes ● Tray 2: From 148.5 mm x 210 mm


(5.8 in x 8.2 in) to 297 mm x 364 mm
(11.7 in x 14.3 in)

● Tray 3: From 148.5 mm x 210 mm


(5.8 in x 8.2 in) to 297 mm x 432 mm
(11.7 in x 17 in)

Media types ● Plain paper

● Thin paper

● Bond

● Punched

● Pre-printed

● Recycled

● Label

● Cardstock

● Letterhead

● Thick

● Cotton

● Colored

● Archive

● Thin glossy

● Heavyweight

● Extra heavyweight

ENWW Specifications 13
Table 1-6 Paper handling specification (continued)

Item Specification

Media weight ● Plain paper: 70–90 g/m2 (18.5–24 lb /


duplex)

● Thick paper: 91–105 g/m2 (25–28 lb /


duplex)

● Heavyweight paper: 106–176 g/m2


(duplex)

● Extra heavyweight paper: 177–220


g/m2

● Thin paper: 60–69 g/m2 (16–19 lb /


duplex)

● Cotton paper: 75–90 g/m2 (duplex)

● Colored: 75–90 g/m2 (duplex)

● Pre-printed:71–90 g/m2 (duplex)

● Recycled:60–90 g/m2 (duplex)

● Bond paper:105–120 g/m2 (duplex)

● Letterhead:75–90 g/m2 (duplex)

● Hole-punched paper:75–90 g/m2


(duplex)

● Thin cardstock:105–163 g/m2 (duplex)

● Thin glossy:106–163 g/m2 (duplex)

Sensing ● Hardware install detect: Yes

● Paper empty and low level detect: Yes

● Paper type detect: No

● Paper size detect: Yes

Tray 1 (MP) Capacity ● 100 sheets

Media sizes From 98 mm x 148 mm (3.8 in x 5.8 in) to


297 mm x 432 mm (11.7 in x 17 in)

14 Chapter 1 Product specifications and features ENWW


Table 1-6 Paper handling specification (continued)

Item Specification

Media type ● Plain paper

● Thin paper

● Bond

● Punched

● Pre-printed

● Recycled

● Thin cardstock

● Letterhead

● Thick

● Cotton

● Colored

● Archive

● Thin glossy

● Heavyweight

● Envelope

● Label

Media weight ● 16–47 lb (60–176 g/m2): Simplex,


duplex

● Envelope (75–90 g/m2): Simplex

● Label (120–150 g/m2): Simplex

Sensing ● Paper empty detect: Yes

● Paper size detect: No

Document feeder Capacity 100 sheets

2-sided document scanning Yes

Document size ● Width: 148–297 mm (5.8–11.7 in)

● Length: 148–432 mm (5.8–17 in)

Document weight ● 60–128 g/m2 (16–28 lb)

Sensing ● Paper empty detect: Yes

● Paper width detect: No

● Paper length detect: Yes

ENWW Specifications 15
Table 1-6 Paper handling specification (continued)

Item Specification

Auto-detected size ● A5 (long-edge feed)

● Letter or A4 (short-edge feed)

● Legal (short-edge feed)

● A3 (short-edge feed)

Output capacity Standard Up to 500 sheets face-down

Maximum 615 sheets (500 sheets standard + 125


sheets job separator)

Printing size Maximum size 297 mm x 432 mm (11.7 in x 17 in)

Minimum size 98 mm x 148 mm (3.8 in x 5.8 in)

Maximum printing area Simplex Top and left margins:4.3 mm +/- 1.5 mm
(1.7 in x .06 in)

Duplex Top and left margins:4.3 mm +/- 2 mm (1.7


in x .08 in)

Duplex printing Support Built-in

Media sizes ● Width: 148–297 mm (5.8–11.7 in)

● Length: 182–432 mm (7.2–17 in)

Media type ● Plain paper

● Thin paper

● Bond

● Punched

● Pre-printed

● Recycled

● Thin cardstock

● Letterhead

● Thick

● Cotton

● Colored

● Archive

● Thin glossy

● Heavyweight

Media weight 16–47 lb (60–176 g/m2)

Supplies
When supplies reach the end of their life, you can order the following supplies for your printer:

16 Chapter 1 Product specifications and features ENWW


Item Description Part number Life (A4/Letter pages)

Toner cartridge 1 Replacement black toner MLT-D704S 33,000 pages


cartridge

Imaging unit2 Replacement imaging X3A65-67903 200,000 pages


drum

Toner collection unit Replacement toner X3A60-67901 100,000 pages


collection unit
1 Toner cartridge life is approximate, based on average A4 /Letter-size page count with ISO coverage. Declared cartridge yield value is in
accordance with ISO/IEC 19798. Actual yields vary considerably based on images printed and other factors. For more information, visit
www.hp.com/go/learnaboutsupplies.
2 The imaging unit must be installed by a service technician.

Maintenance parts
Table 1-7 Maintenance parts

Item Kit number Life (A4/Letter pages)

Development unit JC96-11585A Approximately 300,000 pages (based on


two pages per job printed in simplex mode)

Fuser unit 220V: JC91-01237A Approximately 250,000 pages

110V: JC91-01238A

Transfer roller JC95-01943A Approximately 150,000 pages

Pickup, reverse, and forward rollers (Trays JC93-00540A Approximately 200,000 pages
2–5)

Pickup, reverse, and forward rollers (Tray 1) JC93-00540B Approximately 150,000 pages

Document feeder pickup roller assembly JC97-04009A Approximately 100,000 pages

Document feeder friction pad JC97-04733A Approximately 50,000 pages

NOTE: The life estimates for the developer, fuser, transfer roller, tray rollers, and document feeder rollers are
approximate values, based on A4/Letter equivalent simplex pages. These values might vary with environment,
usage, media type, average print job size, and other factors.

Optional accessories
Available accessories
You can purchase and install accessories to enhance your printer’s performance and capacity.

ENWW Specifications 17
Figure 1-1 Available accessories

Table 1-8 Available optional accessories

No Accessory Function Part number

1 Fax Expansion This fax kit allows you to use your printer as a China only: SS411E#AB2
Kit CLX-FAX160 fax.
India only: SS411F#ACJ

Taiwan only: SS411C#ABD

Vietnam only: SS411F#ACJ

All other Asia Pacific Countries/Regions: SS411B#EEE

2 Foreign Device This card is installed inside the printer to allow a China only: SS421C#AB2
Interface (FDI) third party device such as a coin operated
Kit CLX-KIT10F device or a card reader. Those devices allow the India only: SS421D#ACJ
pay for-print service on your printer.
Taiwan only: SS421B#EEE

Vietnam only: SS421B#EEE

All other Asia Pacific Countries/Regions: SS421B#EEE

3 JetDirect To purchase the Wireless/NFC kit, contact the China only: SS474E#AB2
Wireless/NFC Kit retailer or distributor where you purchased the
SL-NWE001X printer. Only authorized service providers, India only: SS474F#ACJ
distributors, or retailers are permitted to install
the Wireless/NFC kit. Taiwan only: SS474B#EEE

Vietnam only: SS474B#EEE

All other Asia Pacific Countries/Regions: SS474B#EEE

4 320GB Hard disk This HDD kit will help the printer to be used in China only: SS441D#AB2
drive (HDD) SCX- various ways.
HDK471 India only: SS441C#ACJ

Taiwan only: SS441B#EEE

Vietnam only: SS441B#EEE

All other Asia Pacific Countries/Regions: SS441B#EEE

18 Chapter 1 Product specifications and features ENWW


Table 1-9 Available paper handling accessories

No. Accessory Function Part name

5 HP LaserJet Dual Cassette Feeder If you are experiencing frequent Paper Source problems, you can Y1F97A
attach an additional tray. The optional tray can hold up to 1,040
sheets. You can print documents in various sizes and types of
print materials in the tray.

6 HP LaserJet Cabinet You can place the printer on the ergonomically-designed cabinet Y1G17A
which lets you reach the printer conveniently. Also, you can easily
move the cabinet with its wheels, if necessary, and store
miscellaneous items like papers into the cabinet.

7 HP LaserJet Inner Finishera This finisher allows you to sort, group and staple printouts. Y1G00A

8 HP LaserJet Inner Finisher Hole 2/3 This kit allows you to punch holes for filing the printouts. Y1G02A
punchb

8 HP LaserJet Inner Finisher Hole 2/4 This kit allows you to punch holes for filing the printouts. Y1G03A
punchb

8 HP LaserJet Inner Finisher Swedish This kit allows you to punch holes for filing the printouts. Y1G04A
punchb

9 Staple Refillb The staple refill contains 3 x 5,000 staples per package and Y1G13A
covers a maximum thickness of 50 sheets with one staple
position.

10 HP LaserJet Job Separatora This job separator allows you to sort the printouts. Y1G15A
a The second exit must be installed in order to use the inner finisher or job separator.
b This accessory is available only when the optional inner finisher is installed.

NOTE: Many part numbers vary based on where you are located. It is important to contact your local HP parts
suppliers to ensure you have the most current part number available based on your location.

Optional accessories specifications


Table 1-10 Optional accessories specifications
Item Specification

Dual cassette feeder Capacity 520 sheets x 2

Media sizes ● Tray 4: From 148.5 mm x 210 mm


(5.8 in x 8.2 in) to 297 mm x 432 mm
(11.7 in x 17 in)

● Tray 5: From 148.5 mm x 210 mm


(5.8 in x 8.2 in) to 297 mm x 432 mm
(11.7 in x 17 in)

ENWW Specifications 19
Table 1-10 Optional accessories specifications (continued)

Item Specification

Media types ● Plain paper

● Thin paper

● Bond

● Punched

● Pre-printed

● Recycled

● Thin cardstock

● Letterhead

● Thick

● Cotton

● Colored

● Archive

● Thin glossy

● Heavyweight

● Extra heavyweight

Media weight ● Plain paper: 70–90 g/m2 (18.5–24 lb /


duplex)

● Thick paper: 91–105 g/m2 (25–28 lb /


duplex)

● Heavyweight paper: 106–176 g/m2


(duplex)

● Extra heavyweight paper: 177–220


g/m2

● Thin paper: 60–69 g/m2 (16–19 lb /


duplex)

● Cotton paper: 75–90 g/m2 (duplex)

● Colored: 75–90 g/m2 (duplex)

● Pre-printed:71–90 g/m2 (duplex)

● Recycled:60–90 g/m2 (duplex)

● Bond paper:105–120 g/m2 (duplex)

● Letterhead:75–90 g/m2 (duplex)

● Hole-punched paper:75–90 g/m2


(duplex)

● Thin cardstock:105–163 g/m2 (duplex)

● Thin glossy:106–163 g/m2 (duplex)

20 Chapter 1 Product specifications and features ENWW


Table 1-10 Optional accessories specifications (continued)

Item Specification

Sensing ● Hardware install detect: Yes

● Paper empty and low level detect: Yes

● Paper type detect: No

● Paper size detect: Yes

Dimensions (W x D x H) 566 mm x 610 mm x 265 mm (22.3 in x 24


in x 10.4 in)

Weight Net: 20 kg (44.1 lb)

With packaging: 23.5 kg (51.8 lb)

Stand Dimensions (W x D x H) 566 mm x 610 mm x 265 mm (22.3 in x 24


in x 10.4 in)

Weight 15 kg (33.07 lb)

Inner finisher Capacity 500 sheets (main = 500, top = 50) at 80


gsm

Sensing ● Paper jam

● Tray sensing

● Stapler

● Cover open

Media sizes ● Main: 148–320 mm x 140–457.2 mm


(5.8–12.6 in x 5.5–18 in)

● Top: 98–297 mm x 140–432 mm


(3.9–11.7 in x 5.5–17 in)

Media types ● Plain

● Thick

● Heavyweight

● Thin

● Cotton

● Colored

● Recycled

● Bond

● Archive

● Pre-punched

● Cardstock

● Glossy

● Envelope

ENWW Specifications 21
Table 1-10 Optional accessories specifications (continued)

Item Specification

Media weight ● Main: 52–256 gsm (13.9–68.3 lb)

● Top: 52–325 gsm (13.9–86.7 lb)

Number of bins Two (main and top)

Dimensions (W x D x H) 458 mm x 491 mm x 173 mm (18 in x 19.3


in x 6.8 in)

Weight 15 kg (33.07 lb)

Tray 1 finishing capacity 50 sheets at 80 gsm

Tray 1 finishing mode ● Stapling (left, right, center)

● Punch (2/3, 2/4, Swedish)

Tray 2 finishing capacity 50 sheets at 80 gsm

Punch kit Paper weight 256 gsm (68.3 lb)

Dimensions (W x D x H) 426.3 mm x 179.3 mm x 137.4 mm (16.8 in


x 7.1 in x 5.4 in)

Weight 2 kg (4.4 lb)

22 Chapter 1 Product specifications and features ENWW


System configuration
Figure 1-2 Front view 1

1
3

14
4
13
5
12
6
11
10 7
8
9
Table 1-11 Front view 1

Callout Description Callout Description

1 Document feeder cover 8 Power receptacle

2 Document feeder width guides 9 Handles

3 Document input tray 10 Standard tray (Tray 3)

4 Control panel 11 Standard tray (Tray 2)

5 Side door 12 Front door

6 Tray 1 (MP) 13 Front door handle

7 Power-switch 14 Paper output tray

ENWW System configuration 23


Figure 1-3 Front view 2

2
3
1

Table 1-12 Front view 2

Callout Description Callout Description

1 Scanner glass 4 Tray 1 (MP)

2 White sheet 5 USB memory port

3 Tray 1 (MP) paper width guides

24 Chapter 1 Product specifications and features ENWW


Figure 1-4 Inner view

2
1

Table 1-13 Inner view

Callout Description

1 Toner collection unit

2 Toner cartridge

3 Imaging unit

ENWW System configuration 25


Figure 1-5 Rear view

6
4
7 3
1
2

Table 1-14 Rear view

Callout Description Callout Description

1 Output support tray 5 Network port

2 Control board cover 6 Cover for optional FDI kit

3 USB memory port 7 Cover for optional Fax1 port

4 USB port

26 Chapter 1 Product specifications and features ENWW


Feeding system
Feeding system overview
The feeding system transports paper from the paper trays to inside the printer. It consists of the pickup unit,
registration unit, transfer roller, and the exit unit.

Figure 1-6 Feeding system components

ENWW Feeding system 27


Main components and functions
Figure 1-7 Rollers

Table 1-15 Rollers


Item Function Item Function

1 Tray 2 paper tray 12 Tray 4 feed roller (optional)

2 Tray 3 paper tray 13 Tray 5 feed roller (optional)

3 Tray 4 paper tray (optional) 14 Registration sensor

4 Tray 4 paper tray (optional) 15 Registration roller

5 Tray 2 pickup, reverse, and forward rollers 16 Transfer roller

6 Tray 3 pickup, reverse, and forward rollers 17 First exit roller

7 Tray 4 pickup, reverse, and forward rollers (optional) 18 Second exit roller (optional)

8 Tray 5 pickup, reverse, and forward rollers (optional) 19 Invert roller (optional)

28 Chapter 1 Product specifications and features ENWW


Table 1-15 Rollers (continued)

Item Function Item Function

9 Tray 1 pickup, reverse, and forward rollers 20 Duplex 1 roller

10 Tray 2 feed roller 21 Duplex 2 roller

11 Tray 3 feed roller

Roller functions

● Pickup roller (Trays 1–5): This roller picks up paper from the paper trays.

● Forward roller (Trays 1–5): This roller presses against the reverse roller and transports paper from the
pickup roller to the feed roller.

● Reverse roller (Trays 1–5): This roller presses against the forward roller and transports only one sheet of
paper to the feed roller. When the pickup roller picks two or more sheets of paper, the load of the torque
limiter on the reverse roller is heavier than the frictional force between the sheets of paper. As a result, the
reverse roller is stopped and the lower sheet of paper does not advance any further.

● Feed roller: This roller transports the paper sent from the forward/reverse roller to the registration roller.

● Registration roller: This roller aligns the leading edge of the paper and transports the paper to the transfer
roller.

ENWW Feeding system 29


Figure 1-8 Sensors, motors, solenoids
Exit Tray2 paper
full detection

Exit 2 2nd Exit


paper return
detection
Exit Tray 1 paper
full detection
Exit 2 Path & Return
Path solenoid
Exit

Fuser out jam detection

Fuser

Duplex jam detection


Duplex

TR
Regi.
Registration jam detection Tray 1 pickup
solenoid
Pick up
Tray 2 pickup jam detection Tray 1 paper
empty detection
Tray 2 paper empty detection

Tray 2
Tray 2 paper Tray 2 pickup
size detection & lift motor MP
Tray 3 pickup jam detection

Tray 3 Tray 3 pickup


Tray 3 paper
& lift motor
size detection
Tray 3 paper empty detection Tray 4 pickup
Tray 4 paper empty detection jam detection

Tray 4 Tray 4 pickup


Tray 4 paper
& lift motor
size detection Tray 5 pickup
Tray 5 paper empty detection jam detection

Tray 5
Tray 5 paper Tray 5 pickup
size detection & lift motor

Table 1-16 Sensors, motors, solenoids


Item Function

Tray 2 paper size detection sensor Detects Tray 2 paper size

Tray 2 paper empty detection sensor Detects Tray 2 paper empty

Tray 2 upper limit detection sensor Detects Tray 2 upper limit

Tray 2 paper feed jam detection sensor Detects Feed 1 jam

Tray 3 paper size detection sensor Detects Tray 3 paper size

Tray 3 paper empty detection sensor Detects Tray 3 paper empty

Tray 3 upper limit detection sensor Detects Tray 3 upper limit

Tray 3 paper feed jam detection sensor Detects Feed 2 jam

Tray 4 paper size detection sensor (optional) Detects Tray 4 paper size

30 Chapter 1 Product specifications and features ENWW


Table 1-16 Sensors, motors, solenoids (continued)

Item Function

Tray 4 paper empty detection sensor (optional) Detects Tray 4 paper empty

Tray 4 upper limit detection sensor (optional) Detects Tray 4 upper limit

Tray 4 paper feed jam detection sensor (optional) Detects Feed 3 jam

Tray 5 paper size detection sensor (optional) Detects Tray 5 paper size

Tray 5 paper empty detection sensor (optional) Detects Tray 5 paper empty

Tray 5 upper limit detection sensor (optional) Detects Tray 5 upper limit

Tray 5 paper feed jam detection sensor (optional) Detects Feed 4 jam

Paper registration jam detection sensor Detects registration jam

Paper fuser-out jam detection sensor Detects a fuser jam

Exit tray 1 paper full detection sensor Detects paper full on exit tray 1

Exit tray 2 path and return path solenoid Changes the paper path

Duplex motor Controls duplex driving

Duplex jam detection sensor Detects a duplex jam

Exit tray 2 paper full detection sensor Detects paper full on exit tray 2

Exit 2 paper return detection sensor Detects the duplex return position

Tray 1 paper empty detection sensor Detects Tray 1 paper empty

NOTE: If paper is loaded in Tray 1, that tray takes priority over


Trays 2–5.

Tray 1 solenoid Controls the Tray 1 pickup roller

Tray 1 paper width detection sensor Detects Tray 1 paper width

Tray 2 pickup and lift motor Drives the Tray 2 pickup roller and the knock-up plate

Tray 3 pickup and lift motor Drives the Tray 3 pickup roller and the knock-up plate

Tray 4 pickup and lift motor Drives the Tray 4 pickup roller and the knock-up plate

Tray 5 pickup and lift motor Drives the Tray 5 pickup roller and the knock-up plate

Cassette (Trays 2–5)


The cassette stores paper. Use the front and rear guides to set the paper size.

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Figure 1-9 Cassette components

Cassette specifications

● Structure: Drawer type

● Capacity: 520 sheets (80g/m² paper standard)

● Paper

– Plain paper: A5, A4, A3, B5, B4, Letter, 11"×17" (Ledger), Statement, Legal

● Weight

– Plain paper 60–220 g/m²

● Plate knock-up lift type: lift motor + up limit sensor

Pickup unit
The pickup roller moves down to come into contact with the surface of the paper to pick it from the tray. If the
cassette is installed, the LEVER-INPUT CST is pushed and the pickup roller moves down. The friction between the
forward roller and the reverse roller ensures that a single sheet of paper is moved to the paper path. The feed
roller moves the paper as far as the registration roller.

NOTE: Pickup unit 1 and pickup unit 2 are not interchangeable.

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Figure 1-10 Pickup unit 1

Figure 1-11 Pickup unit 2

Registration unit
The registration roller is driven by the Regi/MP motor. The registration roller clutch is located between this motor
and registration roller. The clutch controls ON/OFF of the registration roller in order to match paper and an image
on the drum at the predetermined registration point.

Figure 1-12 Registration unit components

MPF (Multi-Purpose Feeder) unit


The MPF unit allows feeding of specialty media, envelopes, and custom-size paper.

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Figure 1-13 MPF unit

MPF specifications

● Capacity: 100 sheets (80g/m² paper standard)

● Media size

– Maximum: 297 mm × 432 mm (11.7 in × 17 in)

– Minimum: 98 mm ×148 mm (3.87 in × 5.8 in)

● Media weight: Plain paper 60–176 g/m²

● Feeding speed: 25/30 ppm Letter/A4 LEF (long edge feeding)

Paper Separation
When the Tray 1 paper detection (callout A) sensor detects paper and the printer receives a printing job for Tray
1, the Tray 1 solenoid (callout B) drops the pickup roller (callout C) onto the top of the paper stack in Tray 1.

The printer uses an FRR (feed and reverse roller) system for feeding paper. The friction between the reverse
roller (callout D) and the forward roller (callout E) separates the top sheet of paper from the stack.

Figure 1-14 Paper separation

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Image Creation
Printing process overview
This printer uses one imaging unit and one laser beam for printing. The imaging unit consists of a drum unit and
a developer unit.

The drum unit contains an OPC drum, a charge roller, a cleaning blade, and an eraser.

The OPC drum (callout A) is charged with a negative voltage and exposed to the light from the Laser Scanner
Unit (LSU) (callout F). The light produced by the laser creates a latent image by discharging on the surface of the
OPC drum. The negatively-charged toner particles are attracted to the latent image on the OPC drum. The toner
particles on the OPC drum are transferred to the paper by the positive bias applied to the transfer roller.

Figure 1-15 Printing process overview

Printing process

1. OPC drum charge: The charge roller applies a negative charge to the drum.

2. Laser exposure: Light produced by a laser diode hits the charged OPC through the lens and mirrors.

3. Development: The developer roller carries negatively-charged toner to the latent image on the drum
surface.

4. Transfer: The transfer roller opposite the OPC drum transfers toner from the drum to the paper.

5. Cleaning the OPC drum: The cleaning blade removes remaining toner on the drum surface after the image
transfer to the paper.

6. Discharge cleaning the OPC drum: Discharge cleaning is done by illuminating the whole area of the drum
with the laser at the end of every job.

Imaging unit
Imaging unit overview
The Imaging unit consists of the drum unit and the developer unit.

The diameter of the drum is 30 mm (1.2 in) The circumference is approximately 94.2 mm (3.7 in).

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The developing gap between the OPC drum and the corresponding magnetic roller cannot be adjusted. The ID
chip is a component of the drum unit. It stores the printed page-count information and other data. When the
drum unit is replaced, the ID chip must be reset.

Figure 1-16 Imaging unit overview

Drum drive
The OPC drum and magnetic roller are driven by one BLDC motor and supplied with power from the coupling.

The drive shaft is directly inserted into the OPC drum to stabilize the drum unit. This structure provides stable
printing quality.

Figure 1-17 Drum drive

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Developer unit
This printer uses a dual-component development system.

The developer unit contains 320 g (11.3 oz) of toner carrier that is supplied to the magnetic developer roller
(callout B) by the two mixing augers (callout C). The diameter of the magnetic roller is 18.2 mm (0.7 in).

The developer unit has a TC (toner concentration) sensor (callout D). It is used for controlling the operating range
of toner density.

Figure 1-18 Developer unit

Developer circulation

Two mixing augers (callout A) circulate forward and backward to agitate the toner carrier and mix it thoroughly
with the toner.

This occurs at the following times:

● During process control self-checking

● When toner is supplied to the developer unit

● When toner is applied to the OPC drum

The filter (callout B) maintains inner pressure in the developer unit and is sealed to prevent overflow of the toner
carrier. This filter must be removed when installing the imaging unit.

The developer unit must be stored below 50°C (122°F) or the toner will harden and not work properly.

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Figure 1-19 Developer Circulation

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Fuser unit
Fuser unit overview
This unit fuses the toner that was transferred by the transfer roller onto the paper, by applying heat and
pressure. This printer's two-roller fusing system uses a thinner heat roller to improve warm-up time.

Figure 1-20 Fuser unit overview

Fuser components

● Halogen lamp: The fuser unit contains two halogen lamps. One lamp heats the center of the heat roller and
the heat moves through to the outside of the heat roller. The other lamp heats the end of the roller. These
lamps are activated alternately to heat the heat roller. The coil of the center heater lamp is in the center,
while the coils on the end lamp are on both sides. Both lamps are stationary inside of the heat roller and do
not rotate when the heat roller rotates.

● Heat roller: The aluminum heat roller transfers heat from the halogen lamp to the toner and paper. The
thinner heat roller reduces the warm-up time and the mode switching time. To prevent the heat roller from
adhering to the toner, its surface has a PFA coating. The gear assembly on the side of the fuser unit rotates
the heat roller.

● Pressure roller: The pressure roller is made of rubber, which ensures proper nip width between the
pressure roller and the heat roller. The pressure roller uses a spring to apply pressure to the heat roller and
effectively adhere the toner onto the paper.

● NC sensor: NC sensors (non-contact type thermistors), located near the center of the heat roller, control
the temperature of the heat roller.

● Thermistor: The thermistor detects the temperature on the surface of the heat roller and controls the
halogen lamps.

● Thermostat: The thermostat cuts off the power supply to the halogen lamps by opening the circuit. This
happens when the heat roller becomes abnormally hot due to problems, such as a thermistor malfunction.

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The thermostat is used to prevent abnormal operation. When the thermostat is triggered, it must be
replaced along with any other damaged parts in the fuser unit.

Fuser unit drive


The fuser motor (callout A) drives the heat roller (callout C) through the gear train. The heat roller drives and
rotates the pressure roller (callout B).

Figure 1-21 Fuser unit drive

Fuser unit temperature control


When the main switch turns on, the CPU turns on the fusing lamp. The lamp stays on until the contact
thermistors detect the standby temperature. Then the CPU raises the temperature up to the printing
temperature.

Figure 1-22 Fuser unit temperature control

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Overheating protection

● The CPU cuts power to the fusing lamp in the following cases:

– The temperature detected by the thermistor stays higher than 240°C (464°F) for 20 seconds.

● The following components are used when the thermistor overheat protection fails:

– Two thermostats get into line with the common ground wire of the fusing lamp.

– If the thermostat temperature is higher than 195°C (383°F), power is cut to the fusing lamp.

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Laser scanning unit (LSU)
Laser scanning unit overview
The laser scanner unit (LSU) consists of one polygon motor and one LD unit. The LSU forms a latent image on
the surface of the OPC drum by using a collimating lens, a cylindrical lens, and an F-Theta lens in its optical path.
The cover glass on the LSU protects the glass on the optical path from contamination. The LD PBA interfaces
with the printer.

Figure 1-23 LSU overview

Table 1-17 LSU overview


Item Description

1 LD PBA

2 P/Mirror motor

3 F1 Lens

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Table 1-17 LSU overview (continued)

Item Description

4 F2 Lens

5 Cover glass

Laser scanning optical path


The laser beam moves from the polygon motor (callout A) to the OPC drum (callout D). The F1 lens (callout B)
and F2 lens (callout C) determine the scanning line and the image position. This is adjusted at the factory.

Figure 1-24 Laser scanning optical path

Laser synchronizing detectors


The beam detector sensor board (PD PBA; callout A) on the laser scanning unit (LSU) detects the beam at the
scanning start point and creates the horizontal sync signal (Hsync). The figure below shows the data scanning
direction.

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Figure 1-25 Laser synchronizing detectors

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Drive system
Drive motors
This section shows the motor locations and functions.

Figure 1-26 Drive motors

Table 1-18 Drive motors

Item Motor Motor type Qty Function

1 Exit PM-STEP 1 Exit driving

(Reverse driving at duplex job)

2 Fuser BLDC 1 Fuser driving/fuser pressure mode

(Reverse driving at pressure mode)

3 OPC / DEVE BLDC 1 OPC / DEVE driving

4 Regi. / MP BLDC 1 Regi / MP / Feed 1, 2 driving

Feed 1, 2 E-clutch 3 Regi / MP / Feed driving control

5 Pickup PM-STEP 2 Pickup roll / CST lift driving

(Reverse driving at CST lift driving)

6 Toner supply DC 1 Toner cartridge driving

7 Toner duct PM-STEP 1 Toner transfer in toner cartridge


driving duct

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Main drive unit (OPC_DEVE_Regi_MP_Feed)
Figure 1-27 Main drive unit—front view

Figure 1-28 Main drive unit–rear view

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Figure 1-29 Main drive (OPC / Deve)

Table 1-19 Main drive (OPC / Deve)

Power train OPC / Deve: BLDC driving

● 1 → 2 (OPC driving)

● 1 → 3 → 4 (Magnetic roller driving)

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Figure 1-30 Main drive (Regi / MP / Feed 1, 2)

Table 1-20 Main drive (Regi / MP / Feed 1, 2)

Power train Regi / MP / Feed 1, 2 : BLDC driving, clutch driving control

● 1 → 2 → 3 → 4 clutch/gear (Regi input)

● 1 → 2 → 5 → 6 → 7 clutch/gear (MP Input)

● 1 → 2 → 5 → 6 → 8 clutch/gear (Feed1 Input) → 9 → 10 (Feed2 input)

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Pickup drive
Figure 1-31 Pickup drive

Table 1-21 Pickup drive

Power train Pickup: rotating (pickup input) / counter rotating (cassette lift input)

● Step → forward rotation → Gear 1 → Gear 2 (pickup)

● Step → reverse rotation → Gear 1 → Gear 3 → Gear 4 → Gear 5 → Gear 6 (CST lift)

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Duct drive
Figure 1-32 Duct drive

Table 1-22 Duct drive

Power train Duct: PM-STEP driving)

● 1 PM-STEP → 2 Gear → gear duct driving

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Fuser / exit drive
Figure 1-33 Fuser / exit drive

Table 1-23 Fuser / exit drive

Power train ● Fuser: BLDC motor driving

● Exit: Step motor driving

● Fuser and fuser release one-way gear are used.

● 1 BLDC motor → counterclockwise rotation (ccw) → 2 clockwise rotations (cw) → 3 cw (fuser driving)

● 1 BLDC motor → clockwise rotation (cw) → 4 counterclockwise rotations (ccw) → 5 cw → 6 cw (fuser release driving)

● 1 step motor → 8 RDCN exit (exit driving)

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Toner supply drive
Figure 1-34 Toner supply drive

Table 1-24 Toner supply drive

Power train ● Toner cartridge driving

● 1 DC motor → 2 Gear-M RDCN supply → 3 Gear-M supply (toner cartridge driving)

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Scanner System
Scanner system overview
The scanner converts images into digital format using an imaging lens and a Charge Coupled Device (CCD). It
transfers the converted image to a storage location or sends it to the printer for printing. During a scan
operation, the scanner uses the Full Rate (FR) carriage and the Half Rate (HR) carriage, both of which are moved
by a wire. The HR carriage moves at half the distance and half the speed of the FR carriage. This ensures a
regular gap between the original and the imaging lens. The scanner scans the original document on the scanner
glass or through the automatic document feeder (ADF).

Scanning system modules

● Full Rate (FR) carriage: Illuminates the original and reflects the light at a 90° angle.

● Half Rate (HR) carriage: Transfers the reflected light from the FR carriage to the lens.

● Imaging module: Creates the image on the Charge Coupled Device (CCD).

Figure 1-35 Scanner system overview

Scanning process

1. The lamp installed on the FR carriage illuminates the original document. The reflected light moves to
Mirror #1.

2. The reflected light from Mirror #1 is sent to the imaging lens through Mirrors #2 and #3.

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3. The light becomes smaller and creates an optical image.

4. The optical image is converted to an electrical analog signal by the CCD sensor.

Figure 1-36 Scanning process

Charge Coupled Device (CCD) sensor operation

● Each color element signal in the optical image is separated by the CCD sensor into red, green, or blue. The
red CCD sensor element extracts the red color from the optical image, the green CCD sensor element
extracts the green color from the optical image, and the blue CCD sensor element extracts the blue color
from the optical image. After extraction, each color is converted to an electrical analog signal.

● The A/D converter converts the analog image signal to a digital image signal and transfers it to the
processor.

● The CCD sensor performs an image scan in the main scanning direction. The CCD sensor consists of
approximately 7,500 pixels. The FR carriage and HR carriage perform image scanning of the sub-scanning
direction. These carriages are moved by a wire driven by the scan motor. Scan resolution is 600 dpi.

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Figure 1-37 CCD sensor operation

Scanning system components


This section describes the components and purpose of the scanning system.

To scan the original on the scan glass, two carriages, driven by the motor, move at a constant speed. The motor
drives the timing belt, wire pulley, and wire. The wire pulley rolls and releases the wire in order to move the
carriages.

The scanner consists of the scan glass, FR carriage, HR carriage, imaging unit, and driving unit.

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Figure 1-38 Scanning system components

Full Rate (FR) carriage components


1. LED lamp module: This module illuminates the light on the original document. Two white LEDs are
attached to the side of the module. The light guide illuminates the original document. The head sink is
attached to the LED PCB. When the heat sink is broke or it’s life has expired, it must be replaced by an
authorized service provider.

● White LED: This component transforms the light from a point to a line. It is composed of transparent
resin and uniformly controls the amount of light in the scan area.

● Light guide: This component emits white light. The heat sink attached to the PBA prevents heat
deterioration.

● Reflection holder: This component reflects the light through the light guide.

2. Mirror #1: This component changes the direction of reflected light at a 90° angle.

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Figure 1-39 FR carriage components

Half Rate (HR) carriage (mirror unit) components


1. Mirrors #2 and #3: In order to change the direction of the light, Mirrors #2 and #3 are assembled at a 45°
angle. The reflected light from Mirror #1 is sent to the imaging lens through Mirrors #2 and #3.

2. Pulley: The pulley is a ball bearing design that rolls and releases the wire. This causes the HR carriage to
move half the distance of the FR carriage.

Figure 1-40 HR carriage components

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Imaging unit components
1. Imaging lens: The reflected light through the imaging lens is focused on the Charge Coupled Device (CCD).
The image reduces to fit the CCD sensor and pixel size.

2. CCD PBA: The image created by the lens is converted to an electrical signal by the CCD, which consists of
three sensors for color image creation. The brightness and darkness of the image is converted to a voltage
level from the CCD. The output voltage is converted to a digital signal. The digital signal creates the
scanned image through the image process.

Figure 1-41 Imaging unit components

Wire driving
In order to move the carriage in a stable manner, the wire is assembled in the front and rear portions of the
scanner. The pulley rolls and releases the wire in order to move the FR and HR carriages.

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Figure 1-42 Wire driving

Flatbed glass
The original is placed on the flatbed glass for scanning or copying. The glass is tempered and attached to the
frame to prevent distortion.

Drive motor
The scanner drive system uses the drive motor to move the carriages. It controls the position and constant
speed of the carriages. The motor power is transferred to the wire through the timing belt and pulley.

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Timing belt
The timing belt is the standard sawtooth design and transfers the motor power to the pulley.

Figure 1-43 Timing belt

Paper size sensor


The paper size sensor detects the paper size on the scan glass automatically. It contains two sensors and uses
an infrared LED to detect dark originals.

Home sensor
The home sensor is a transmission photosensor and detects the FR carriage position.

Cover open sensor #1


When the ADF is opened and closed, this sensor is triggered to detect whether the paper size sensor is on or off.
This sensor also detects the width of the original.

Cover open sensor #2


This is a reed switch that uses magnetic force to detect if the ADF unit is closed.

ADF glass
The ADF glass scans the originals fed through the ADF unit. When the original passes on over this glass, the FR
carriage reads the original. If this glass is contaminated, horizontal black line or white line might be visible on the
scanned copies.

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Shading sheet
This sheet allows the scan module to detect the base for white color. Before every scan job, the scan module
reads the shading sheet in order to scan the image at the same color and brightness. If the shading sheet is
contaminated, a vertical line might be visible on the scanned copies

Figure 1-44 Shading sheet

Precautions for unpacking and moving the scanner


When shipping or moving the printer, the FR and HR carriages in the scanner must be secured with a scan locking
screw to prevent movement of these parts and possible damage to the scanner. This screw must be installed
before moving the printer and then removed once the printer is positioned in place.

Remove the scan locking screw when installing the printer


1. Locate and remove the scan locking screw.

IMPORTANT: Failure to remove the scan lock screw will cause a scanner failure.

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Figure 1-45 Remove the scan locking screw

2. After removing the screw, install the screw cap from the accessory package.

Installing the scan locking screw before moving the printer

1. Verify that the FR carriage is located in the home position.

2. Remove the screw cap.

3. Install the scan locking screw to secure the FR carriage.

IMPORTANT: Failure to install the scan lock screw might cause damage to the scanner when the printer is
moved or shipped.

Figure 1-46 Install the scan locking screw

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Document feeder
Document feeder overview
Figure 1-47 Document feeder overview

Table 1-25 Document feeder overview

Callout Part Function

R1 Simplex and duplex registration. Aligns the leading edge of the paper for registration.
roller

R2 Document feeder forward roller Separates an original from the tray and transfers it to the paper path.

R3 Document feeder friction pad Prevents multi-feeds.

R4 Document feeder pickup roller Picks up an original from the tray.

R5 Original document tray Paper input tray

R6 Exit tray Paper output tray

R7 Exit roller Sends an original to the exit tray and forms the duplex reverse path.

R8 Feed-in roller Feeds an original before scanning.

R9 Feed-out roller Transfers a scanned original to the exit roller.

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Electrical parts location
Figure 1-48 Electrical parts location

Table 1-26 Electrical parts location

Callout Description Part number Controller board

S1 PHOTO-INTERRUPTER (Paper Length) 0604-001393 PBA-document feeder

S2 PHOTO-INTERRUPTER (Paper Width 0604-001393 PBA-document feeder

S3 PHOTO-INTERRUPTER (Regi) 0604-001393 PBA-document feeder

S4 PHOTO-INTERRUPTER (Detect) 0604-001393 PBA-document feeder

S5 PHOTO-INTERRUPTER (Exit) 0604-001393 PBA-document feeder

S6 PHOTO-INTERRUPTER (Scan) 0604-001393 PBA-document feeder

S7 CLUTCH-ELECTRIC (Regi) JC66-00994B PBA-document feeder

S8 BLDC MOTOR JC97-03993A PBA-document feeder

S9 CLUTCH-ELECTRIC (Pickup) JC47-00033A PBA-document feeder

S10 PHOTO-INTERRUPTER (Cover) 0604-001393 PBA-document feeder

S11 SOLENOID-PICKUP (Exit) JC33-00007A PBA-document feeder

S12 PHOTO-INTERRUPTER (Exit Roller) 0604-001393 PBA-document feeder

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Document feeder drive system
Overview
The document feeder consists of one motor and two clutches for paper transfer.

Figure 1-49 Document feeder drive system

● A BLDC motor drives the system for simplex and duplex jobs.

● The pickup and registration clutch controls the drive power.

● The cam type gear and solenoid is used for duplex reverse.

Document feeder original pickup assembly


Figure 1-50 Document feeder original pickup assembly

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After detecting the paper, one motor controls the entire drive system.

The electric clutch provides the power to pick up the paper.

When the clutch stops rotating, the printer goes into Standby mode in order to fix the problem.

The document feeder roller and pick up roller are connected by the belt.

The ADF roller provides the power while the paper is picked up and transferred to the registration roller. When
the pickup drive is stopped and registration roller is driven, the document feeder roller becomes idle.

The normal process is:

● When the original is set up, the detect-sensor activates and start the print job. The motor and pick-up
clutch work and the pick-up roller moves down to contact an original in the tray.

● When the registration sensor detects the paper, the pickup clutch stops.

● When the Detect-Sensor detects that the tray is empty, the motor stops and the printer enters stand-by
status.

Document feeder registration drive assembly


Figure 1-51 Document feeder registration drive assembly

The registration drive uses the electric clutch to drive the registration roller, and transfers the paper to the feed
roller.

The registration roller aligns the leading edge of the original. When original is placed in the Nip, the roller is
rotated for alignment.

The electric clutch repeats powering on and off to align each page.

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Document feeder feed drive assembly
Figure 1-52 Document feeder feed drive assembly

The feed roller is driven by the gear that is connected to the motor.

The feed roller and idle roller feed paper using spring pressure.

The motor transfers paper between the input feed roller and the output feed roller. When scanning, the motor is
driven continually to maintain stable paper transfer.

Document feeder exit drive assembly


Figure 1-53 Document feeder exit drive assembly

The power from the motor is transferred to the exit gear and exit roller to transfer the paper to the exit. When in
duplex mode, counterrotation occurs.

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The roller-exit_idle spring keeps pressure on the exit roller. During duplexing, the roller-exit_idle is rotated in
reverse to make space between the rollers and prevent jams.

The space between rollers is adjusted by link-exit_idle and sensor-exit_idle.

Original return drive


Figure 1-54 Original return drive

The solenoid works only during duplex mode.

During duplex mode, the motor rotates in reverse and the solenoid powers the gear-cam outer and gear-exit.

When the gear-exit rotates, the solenoid drives the gear-cam which makes space between the roller-exit and the
idle roller.

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Cassette heater
The cassette heater is located at the bottom of the paper tray. It improves paper-handling quality and print
quality by raising the internal tray temperature in very humid environments.

NOTE: Depending upon the country/region, the cassette heater is either installed at the factory in Trays 2 and 3
or is optional.

The cassette heater is optional for Trays 4 and 5.

Figure 1-55 Cassette heater

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Dual cassette feeder
Dual cassette feeder (DCF) block diagram
The DCF board controls all functions for the dual cassette feeder. It consists of the CPU and the motor drive IC.

The Micom on the board receives information from the paper size sensor, empty sensor, feed sensor etc. and
communicates with the printer main board through the UART.

When the DCF board receives a print job command from the interface connector (CN7) through UART, the DCF
board drives the feed motor and pick up motor to pick up a sheet of paper.

This board has two LEDs. The left LED is for checking the 5V power supply and the right LED is for checking the
Micom operation.

Figure 1-56 DCF block diagram

Dual cassette feeder (DCF) components


The dual cassette feeder (DCF) is an optional accessory containing two additional paper trays.

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Figure 1-57 DCF components (front view)

Callout Description Callout Description

1 Tray 4 pickup assembly 7 Tray 5 pickup assembly

2 Feed roller (Tray 4) 8 Feed roller (Tray 5)

3 Idle roller (Tray 4) 9 Idle roller (Tray 5)

4 Forward roller (Tray 4) 10 Forward roller (Tray 5)

5 Separation roller (Tray 4) 11 Separation roller (Tray 5)

6 Pickup roller (Tray 4) 12 Pickup roller (Tray 5)

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Dual cassette feeder (DCF) paper path
Figure 1-58 DCF paper path

Table 1-27 Document feeder overview

Callout Description

1 Tray 4 paper path

2 Tray 5 paper path

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Dual cassette feeder (DCF) electrical parts location
Figure 1-59 DCF electrical parts location

Table 1-28 Electrical parts location

Callout Description Part number DC controller PCB

M1 Feed motor JC31-00033B CN5 3 to 6

M2 Tray 4 pickup motor JC93-00442C CN5 9 to 12

M3 Tray 5 pickup motor JC93-00442C CN5 13 to 16

SW3 Tray 4 auto-size switch JC92-02622A CN9 1 to 4

SW4 Tray 5 auto-size switch JC92-02622A CN9 5 to 8

S1 Tray 4 feed sensor 0604-001381 CN6 7 to 9

S2 Tray 4 limit sensor 0604-001393 CN6 4 to 6

S3 Tray 4 paper empty sensor 0604-001393 CN6 1 to 3

S4 Tray 5 feed sensor 0604-001381 CN6 16 to 18

S5 Tray 5 limit sensor 0604-001393 CN6 13 to 15

S6 Tray 5 paper empty sensor 0604-001393 CN6 10 to 12

S7 Door open sensor JC39-01696A CN3 1 to 2

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Dual cassette feeder (DCF) sensors and signals
Figure 1-60 DCF sensors and signals

Callout Sensor Signal

1 P_Size_DCF1 Tray 4 Paper Size analog signal

3 nP_Empty_DCF1_IHCF Tray 4 Paper Empty signal

4 Limit_DCF1_IHCF Tray 4 Paper Limit signal

5 Feed_DCF1_IHCF Tray 4 Feed signal

6 P_Size_DCF2 Tray 5 Paper Size analog signal

8 nP_Empty_DCF2 Tray 5 Paper Empty signal

9 Limit_DCF2 Tray 5 Paper Limit signal

10 Feed_DCF2 Tray 5 Feed signal

11 nDoor_open Door open signal

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Dual cassette feeder (DCF) paper feeding system
Figure 1-61 DCF paper feeding system

Callout Name Description

1 Pickup roller (Tray 4) This roller transports the paper from Trays 4 or 5.

6 Pickup roller (Tray 5)

2 Forward roller (Tray 4) This roller transports the paper from the pickup roller to the
feed roller.
7 Forward roller (Tray 5)

3 Separation roller (Tray 4) When two sheets of paper or more are transported from the
pickup roller, the torque limit load is greater than the
8 Separation roller (Tray 5) resistance between the sheets. As a result, the separation
roller is stopped and the lower paper is not advanced any
further. When the last sheet is transported from the pickup
roller, the separation roller rotates following the feed roller.

4 Feed roller (Tray 4) This roller transports the paper from the forward roller to the
printer.
9 Feed roller (Tray 5)

5 Idle roller (Tray 4) When paper is passed through the feed roller, the idle roller
helps make the paper transport smooth.
10 Idle roller (Tray 5)

11 nP_Empty_DCF1 This sensor detects paper in Trays 4 or 5.

14 nP_Empty_DCF2

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Callout Name Description

12 Limit_DCF1_IDCF This sensor detects whether or not the paper is at the pickup
position.
15 Limit_DCF2_IDCF

13 Feed_DCF1_IDCF This sensor detects when the leading edge of the paper
passes over the feed roller.
16 Feed_DCF2_IDCF

Dual cassette feeder (DCF) plug and jack locations


Figure 1-62 DCF plug and jack locations

Connector number Connection

P/J601 Download tool I/F(Minicube)

P/J602 Debug I/F

P/J603 Cover open switch (24V interlock switch)

P/J604 USB I/F

P/J605 EMPTY/LIFT/FEED (Tray 4, 5) sensor

P/J606 FEED / PICKUP 4, 5 motor

P/J607 Interface with main

P/J608 Paper size sensor (Tray 4, 5)

76 Chapter 1 Product specifications and features ENWW


Hardware configuration
Overview
The electrical circuit system consists of the following:

● Main controller (main board)

● OPE (control panel) controller

● Document feeder controller

● HVPS board

● SMPS board

● FDB board

Figure 1-63 Electrical circuit diagram

The main controller handles the video controller, engine controller and scan controller.

The main controller receives print data from the host through the network or USB port and it receives copy data
from the scan controller. It takes this information and generates printable video bitmap data. It controls all
modules required to print, including the LSU, HVPS, FAN, Fuser, etc.

The main controller communicates with the drive system and other devices through UART (Universal
Asynchronous Receiver Transmitter). It communicates with the toner cartridge and drum/developer unit through
I2C to check their life.

The main controller uses a Dual Core CPU 1GHZ, DDR3 1.5GB memory, Flash NAND 512MB, and an optional
320GB SATA HDD to successfully control the engine driving, video signal processing, interface, etc.

A MICOM on the main controller controls the fuser lamp on/off and system power according to an optimized
energy-saving algorithm for optimal efficiency.

ENWW Hardware configuration 77


The OPE (control panel) controller transfers the key value to the main controller through UART and adjusts the
TFT 7” LCD brightness.

The soft power switch in the KEY SUB BOARD is used to safely shut down the system power.

The document feeder controller controls the mechanisms required to scan through the feeder continuously and
communicates with the main controller to synchronize the scanning timing.

The HVPS board generates high-voltage channels and controls it. The FDB board controls the fuser lamp On/Off.
The SMPS board generates the 5V, 24V for system power.

Circuit Board Locations


The following diagrams show the locations of the printer circuit boards:

Figure 1-64 Circuit board locations

78 Chapter 1 Product specifications and features ENWW


Sensor locations
The following diagrams show the sensor locations.

Figure 1-65 Sensor locations (1 of 3)

Table 1-29 Sensor locations (1 of 3)

Ref. Sensor Function Part Number Controller Board

S1 SENSOR-HUMIDITY Check the outer JC32-00015A PBA-MAIN: JC92-02831D


environment

S2 SWITCH FRONT COVER OPEN Front cover open/close JC93-00466A

S3 SWITCH FRONT COVER OPEN Side cover open/close JC93-00466A

S4 PHOTO-INTERRUPTER Home position Y/N 0604-001393 PBA-SCAN JOINT:


JC92-02781A
S5 PHOTO-INTERRUPTER Document feeder open/ 0604-001393
close

ENWW Hardware configuration 79


Figure 1-66 Sensor locations (2 of 3)

Table 1-30 Sensor locations (2 of 3)

Ref. Sensor Function Part Number Controller Board

S6 SENSOR-DEVELOPER Check TC SENSOR PBA-MAIN: JC92-02831D


developer density

S7 PHOTO-INTERRUPTER Check WTB installation. 0604-001393

S8 PHOTO-INTERRUPTER Control toner supply 0604-001393

S9 PHOTO-INTERRUPTER Control toner supply 0604-001393

S10 PBA-CTD CTD SENSOR

S11 PBA-WASTE SENSOR RX WTB Full Y/N

80 Chapter 1 Product specifications and features ENWW


Figure 1-67 Sensor locations (3 of 3)

Table 1-31 Sensor locations (3 of 3)


Ref. Sensor Function Part Number Controller Board

S12 AUTOSIZE SENSOR Second CST paper size JC92-02622A PBA-MAIN: JC92-02831D

S13 AUTOSIZE SENSOR First CST paper size JC92-02622A

S14 PHOTO-INTERRUPTER Second feed paper path. 0604-001490

S15 PHOTO-INTERRUPTER Second pickup sensor(front) 0604-001381


paper empty (rear)

S16 PHOTO-INTERRUPTER First feed paper path. 0604-001381

S17 PHOTO-INTERRUPTER First pickup sensor(front) 0604-001381


paper empty (rear)

S18 PHOTO-INTERRUPTER MP empty sensor 0604-001381

S19 PHOTO-INTERRUPTER Regi paper path 0604-001381

ENWW Hardware configuration 81


Table 1-31 Sensor locations (3 of 3) (continued)

Ref. Sensor Function Part Number Controller Board

S20 PHOTO-INTERRUPTER Exit sensor 0604-001393

S21 PHOTO-INTERRUPTER Duplex path 0604-001393

Main controller (main board)


The main controller consists of the main processor (Chorus4N), memory (DDR3 1.5GB), flash (512MB), 1G
Ethernet PHY, USB2.0 HUB, Micom (Power/Fuser control), Video/UI/FAX signal interface connection, motor
driving IC, Engine signal interface connection, and power interface.

The main processor (Dual Core 1GHz CPU) controls video, engine, and UI display and communicates with other
printer components. The HDD is connected to the main controller by a SATA cable and to the other devices
(RADF, DCF, Finisher, Modem) by UART.

Figure 1-68 Main controller diagram

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Main controller connections
Figure 1-69 Main controller connections

Table 1-32 Main controller connections

Number Description Number Description Number Description

1 EXIT 10 USB DEVICE 19 PH DRIVER

2 HDD POWER 11 USB HOST 1 / 2 20 TONER I/F MONO

3 HDD I/F 12 HVPS_MONO 21 FUSER

4 PLATEN CCDM 13 LSU MONO 22 SCAN I/F

5 OPE POWER I/F 14 FDB I/F 23 MSOK I/F

6 LCD I/F 15 POWER I/F 24 MODEM JOINT

7 OPE HUB I/F 16 FRONT_MONO 25 DCF I/F

8 FDI I/F 17 SIDE COVER 26 FINISHER

9 GIGA N/W RJ45 18 PICKUP

ENWW Hardware configuration 83


Part Number Part Name

JC92-02831D PBA-MAIN

Master System Operation Key (MSOK) board


The MSOK board is used to store all system information and consists of serial flash memory, an EEPROM, and an
X-CRUM. The flash memory (4 MB), EEPROM (256 Kb) and X-CRUM are used for all system operation (system
parameter, device status, tech information, and service information).

IMPORTANT: When a main board is replaced, the MSOK PBA should be re-installed on the new main board to
retain the system information.

Figure 1-70 MSOK board

Fax joint board


The fax joint board interfaces between the main board and the modem PBA through a UART.

Figure 1-71 Fax joint PBA

Connector number Description

1 Main PBA I/F connector

2 Modem Card I/F connector

84 Chapter 1 Product specifications and features ENWW


Part Number Part Name

JC92-02743B PBA-FAX JOINT

Fax card (optional)


The fax card transfers and receives the fax data through a telephone line. This PBA is controlled by the main
board.

Figure 1-72 Fax joint PBA

Connector number Description

1 FAX Joint I/F connector

2 TEL line I/F connector

3 External phone I/F connector

Part Number Part Name

JC92-02743B PBA-FAX CARD

Foreign Device Interface (FDI) module (optional)


The FDI module is an optional accessory that is used to track printer usage, such as the number of print or copy
pages. This module interfaces to the main board.

Figure 1-73 FDI module

Connector number Description

1 Connector to main controller

ENWW Hardware configuration 85


Document feeder board
The document feeder board controls the operation of the document feeder. It uses RENESAS’s uPD70F3824
(48MHz main clock, 256KB flash memory, 24KB RAM) and interfaces with the main controller board through
UART communication. It has one motor driver IC for motor driving and controls one BLDC motor, one solenoid,
two clutches, and eleven sensors.

Figure 1-74 Document feeder board

Connector number Description

1 Scan joint PBA

2 EXIT_Solenoid

3 Paper_Length1/2, Paper_Width1/2/3 Sensor

4 Paper_Exit Sensor

5 Paper_Exit_Idle Sensor

6 BLDC_Motor

7 Paper_Regi, Cover_Open, Paper_Detect Sensor

8 Scan Sensor, Pickup Clutch, RegiClutch

Part Number Part Name

JC92-02446F PBA-RADF

Switching Mode Power Supply (SMPS) board


The SMPS board supplies electric power to the main board and other boards. The voltage provided includes +5V,
and +24V from a 110V/220V power input. It has safety protection modes for overcurrent and overload.

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Figure 1-75 SMPS board

Connector number Description

1 INPUT_AC

2 OUTPUT_24V1/2/3 and 5V 1/2 (to Main PBA)

3 24V on/off

Part Number Part Name

JC44-00092D SMPS Type 4 V2 (220V)

Specifications

General input/output voltage

● AC 110V (110V ~ 127V)

● AC 220V (220V ~ 240V)

● Input Current: 4.2A (110V) / 2.1A (220V)

● Output Power (Max): 205W

– DC 5V : 25W / DC 24V : 180W

Input/Output connector
● Table 1-33 AC Input Connector (CON1)

PIN ASSIGN PIN NO Description

1 AC_L AC Input

2 AC_N

ENWW Hardware configuration 87


● Table 1-34 DC Output Connector (CON3)

PIN ASSIGN PIN NO Description

1 +5V1 Power

2 GND 5V Ground

3 +5V2 Power

4 GND 5V Ground

5 +24V1 Power

6 GND 24V Ground

7 +24V2 Power

8 GND 24V Ground

9 +24V3 Power

● Table 1-35 Signal Connector (CON4)

PIN ASSIGN PIN NO Description

1 GND ActiveLow

2 24V_ON_OFF

3 Relay on

Fuser Drive Board (FDB)


The fuser drive board (FDB) supplies voltage to the fuser AC, heater, and main board.

Figure 1-76 Fuser drive board

Connector number Description

1 Heater I/F

2 Fuser AC

3 FDB I/F

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Connector number Description

4 SMPS

5 Main S/W

6 Inlet

7 Option Heater Switch

Part Number Part Name

JC44-00211B FDB-MX3-V2 (220V)

HVPS board
HVPS (High Voltage Power Supply) board generates seven high-voltage channels, MHV DC (-), DEV AC/DC (-), THV
DC (+/-), Fuser DC (+), SAW DC (-)

Figure 1-77 HVPS board

CN2
(AC/DC)
CN1
(FUSER/SAW)

CN4
(MHV)

CN5 CN3
(HVPS I/F) (T2 +/-)

Specifications

● Input voltage: DC 24V, 3.3V

● Output voltage:

– MHV : -1200V

– DEV DC : -497V, AC : Vpp 1000V

ENWW Hardware configuration 89


– THV+ : 39.6uA, THV- : -1300V

– SAW : -990V

– FUSER : 400V

Part Number Part Name

JC44-00237C HVPS

Connection
● Table 1-36 CN1 connections

Description Pin Name Pin Assign

Output voltage Fuser 1

Output voltage SAW 2

● Table 1-37 CN2 connections

Description Pin Name Pin Assign

Output voltage AC/DC 1, 2

● Table 1-38 CN3 connections

Description Pin Name Pin Assign

Output voltage T2 + / - 1

● Table 1-39 CN4 connections

Description Pin Name Pin Assign

Output voltage MHV 1, 2

● Table 1-40 CN5 connections


Description Pin Name Pin Assign

PWM signal PWM SAW 1

PWM signal PWM DEVE AC 2

PWM signal PWM FUSER BIAS 3

PWM signal PWM VPP AC 4

PWM signal PWM MHV 5

nEN signal nEN DEVE AC 6

Output signal ADC MHV READ 7

PWM signal PWM DEVE DC 8

nEN signal nEN MHV 9

nEN signal nEN THV 10

90 Chapter 1 Product specifications and features ENWW


Table 1-40 CN5 connections (continued)

Description Pin Name Pin Assign

Input voltage 3.3V PS 11

PWM signal PWM THV 12

Output signal ADC_HVPS_24V 13

Output signal ADC THV READ 14

GND GND 15, 16, 17

– NC 18

Input voltage 24V 19, 20

Eraser board
The eraser board contains one LED, which is used for erasing the negative charges on the surface of the drum
after printing.

Figure 1-78 Eraser board

Part Number Part Name

JC92–02747AB PBA-ERASER

Fuser board
The fuser board includes CRU memory for fuser unit lifecycle counting. It also provides a connection interface for
the pressure sensor.

ENWW Hardware configuration 91


Figure 1-79 Fuser board

Connector number Description

1 Fuser EEPROM, Pressure Sensor I/F

2 Pressure Sensor

Waste sensor board


The waste sensor board detects the waste toner level inside the toner collection unit.

Figure 1-80 Waste sensor board

CRUM board
The CRUM board includes CRU memory for developer unit, drum unit, and toner cartridge lifecycle counting.

92 Chapter 1 Product specifications and features ENWW


Figure 1-81 CRUM board

CTD board
The CTD board is used for adjusting density of print and copy.

Figure 1-82 CTD board

Paper size sensor board


The paper size sensor board is used for sensing paper size in the tray.

Figure 1-83 Paper size sensor board

Part Number Part Name

JC92-02622A PBA-PAPER SIZE SENSOR

ENWW Hardware configuration 93


OPE (control panel) controller
OPE (control panel) controller overview
The MICOM (ST STM8) in the OPE PBA controls the LED, Key, and LCD backlight. The C4N chip controls the 7-inch
LCD data and touchscreen.

The MICOM communicates with the main board through UART.

The LCD data R/G/B 28-bit and control signal is transferred using the serializer/deserializer.

Figure 1-84 OPE (control panel) controller overview

94 Chapter 1 Product specifications and features ENWW


OPE (control panel) main board
Figure 1-85 OPE (control panel) main board

Connector number Description

1 KEY PBA I/F connector

2 MAIN PBA I/F connector (DATA)

3 MAIN PBA I/F connector (POWER)

4 USB HOST MAIN I/F connector

5 LCD DATA I/F connector

6 LCD TSP IF connector

7 USB HOST port for memory stick

8 USB HOST port for NFC

9 USB HOST port for card reader

Part Number Part Name

JC92-02835A OPE MAIN

ENWW Hardware configuration 95


Touchscreen (7-inch TFT LCD C-type)
Figure 1-86 Touchscreen

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OPE (control panel) keyboard
Figure 1-87 OPE (control panel) keyboard

Connector number Description

1 Interface connector to OPE main board

2 Magnetic buzzer

Part Number Part Name

JC92-02435A OPE KEY

Scan joint board


The scan joint board has one bipolar step motor drive IC for driving the scanner motor. It functions as a
connection between the WLED, APS Sensor1, APS Sensor2, Cover Open Sensor1, Cover Open Sensor2, Home
Position Sensor and the main board. It also functions as the joint PBA for the document feeder interface and 24V
and 5V power connectors

ENWW Hardware configuration 97


Figure 1-88 Scan joint board

Connector number Description

1 WLED IF PBA

2 MAIN PBA

3 Cover Open2, Home Sensor

4 RADF PBA

5 Platen Motor

Part Number Part Name

JC92–02781A PBA-SCAN JOINT

CCDM board
The CCDM board converts the reflected light from an original document to electrical signals. It includes the CCD,
ADC, Logic IC, etc. The CCD converts the reflected light from an original document to three-color analog signals
(red, green, and blue). The ADC converts each analog signal to digital. For high speed data transmission, the
digital data signal is converted to LVDS format with serialization.

Figure 1-89 CCDM board

Connector number Description

1 Main PBA

WLED interface board


The WLED interface board interfaces with sensors for the WLED and platen.

98 Chapter 1 Product specifications and features ENWW


Figure 1-90 WLED interface board

Connector number Description

1 APS1, APS2 Sensor

2 Cover Open1 Sensor

3 Scan joint board

4 WLED board

WLED board
The WLED board consists of two WLEDs used as scanner light.

Figure 1-91 WLED board

Connector number Description

1 WLED interface board

ENWW Hardware configuration 99


100 Chapter 1 Product specifications and features ENWW
2 Removal and replacement

● For additional service and support

● Order parts, accessories, and supplies

● Removal and replacement strategy

● Service approach

● Toner cartridge

● Toner collection unit

● Paper dust stick

● OPC drum unit

● Developer unit

● Fuser unit

● Transfer roller

● Trays 2–5 pickup, separation, and forward rollers

● Tray 1 pickup, separation, and forward rollers

● Document feeder pickup roller assembly

● Document feeder friction pad

● Left cover

● Rear upper and lower covers

● Laser scanner unit (LSU)

● Temperature sensor

● HVPS board

● OPE unit (control panel)

● Main board

● Right door dampener and lever kit

● Developer fan

ENWW 101
● SMPS board

● Fuser drive board

● Fuser exit drive unit

● Main drive unit

● Pickup drive unit

● Toner duct drive unit

● Toner supply drive unit

● Toner duct

● Toner collection unit (TCU) sensor

● Auto size sensor

● Exit unit

● Side unit

● Fuser out sensor

● Duplex sensor

● MP unit

● MP solenoid

● Pickup unit

● Pickup unit empty and level sensors

● Feed sensor

● Feed unit sensor

● Registration unit and sensor

● Side cover open switch

● Front door open switch

● Document feeder

● Document feeder front and rear covers

● Document feeder open cover

● Document feeder stacker

● Document feeder board

● Document feeder registration, cover, and detect sensors

● Document feeder motor, solenoid, and clutch

● Document feeder exit idle sensor

102 Chapter 2 Removal and replacement ENWW


● Document feeder exit sensor

● Document feeder length and width sensors

● Image scanner

● Scanner glass

● Scanner LED lamp module

● Scanner imaging unit

● Scanner joint board

● Scanner APS sensor

● Hard disk drive (HDD)

● Dual cassette feeder (DCF) right door

● Dual cassette feeder (DCF) rear cover

● Dual cassette feeder (DCF) main board

● Dual cassette feeder (DCF) feed motor

● Dual cassette feeder (DCF) pickup motor

● Dual cassette feeder (DCF) pickup units

ENWW 103
For additional service and support
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

● https://support.hp.com/wise/home/ams-fr

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

● https://support.hp.com/wise/home/apj-th

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partners, go to https://partner.hp.com .

At these locations, find information on the following topics:

● Install and configure

● Printer specifications

● Up-to-date control panel message (CPMD) troubleshooting

● Solutions for printer issues and emerging issues

● Remove and replace part instructions and videos

● Service advisories

● Warranty and regulatory information

Channel partners, access training materials in the HP University and Partner Learning Center at
https://content.ext.hp.com/sites/LMS/HPU.page.

To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/.

104 Chapter 2 Removal and replacement ENWW


Order parts, accessories, and supplies
Ordering
Order supplies and paper www.hp.com/go/suresupply

Order genuine HP parts or accessories www.hp.com/buy/parts

or

partsurfer.hp.com

Order through service or support providers Contact an HP-authorized service or support provider.

Order using the HP Embedded Web Server (EWS) To access, in a supported Web browser on your computer, enter the printer IP
address or host name in the address/URL field. The EWS contains a link to the
HP SureSupply Web site, which provides options for purchasing Original HP supplies.

Orderable parts
Not all of the parts shown in the diagrams in this chapter can be ordered. Refer to the table following the
diagram or the parts lists at the end of this chapter to determine if a part is orderable.

ENWW Order parts, accessories, and supplies 105


Removal and replacement strategy
WARNING! Turn the product off, wait 5 seconds, and then remove the power cord before attempting to service
the product. If this warning is not followed, severe injury can result, in addition to damage to the product. The
power must be on for certain functional checks during problem solving. However, the power supply should be
disconnected during parts removal.

The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.

CAUTION: Many repair operations will require you to flatten or straighten flex cables. However, where possible,
try to avoid doing so. You must make sure that all FFCs are fully seated in their connectors. Failure to fully seat
an FFC into a connector can cause a short circuit in a printed circuit-board assembly (PCA).

NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread pattern,
and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole becomes stripped,
repair the screw-hole or replace the affected assembly.

Throughout this chapter, the reinstallation process should follow the reverse order of the removal process
documented. Where necessary, the tasks include reinstallation tips to aid in the installation of replacement
parts.

Electrostatic discharge

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder when
removing product parts. Always perform service work at an ESD-protected workstation or mat. If an ESD
workstation or mat is not available, ground yourself by touching the sheet-metal chassis before touching an
ESD-sensitive part.

Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.

106 Chapter 2 Removal and replacement ENWW


Required tools
● #2 JIS screwdriver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat blade screwdriver

● Needle-nose pliers

● ESD mat (if one is available) or ESD strap

● Penlight (optional)

Types of screws
WARNING! Make sure that components are replaced with the correct screw type. Using the incorrect screw (for
example, substituting a long screw for the correct shorter screw) can cause damage to the product or interfere
with product operation. Do not intermix screws that are removed from one component with the screws that are
removed from another component.

Service approach
Before performing service
● Remove all paper from the product.

● Turn off the power using the power button.

● Unplug the power cable and interface cable or cables.

● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an ESD
workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive part.

● Remove the toner cartridges.

● Remove the paper trays.

Releasing plastic latches


Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To
remove such parts, press the hook end of the latch away from the part to which it is latched.

ENWW Service approach 107


Figure 2-1 Release plastic latch

After performing service


● Plug in the power cable.

● Reinstall the toner cartridges.

● Reinstall the paper trays.

● Load paper in the product.

Post-service test
Perform the following test to verify that the repair or replacement was successful.

Print-quality test
1. Verify that you have completed the necessary reassembly steps.

2. Make sure that the tray contains clean, unmarked paper.

3. Attach the power cord and interface cable or interface cables, and then turn on the product.

4. Print a configuration page.

5. Print a print quality page, and then verify that there are no lines, streaks, banding, or other print quality
defects.

6. Send a print job from the host computer, and then verify that the output meets expectations.

7. Clean the outside of the product with a damp cloth.

108 Chapter 2 Removal and replacement ENWW


Toner cartridge
Introduction
This document provides the procedures to remove the toner cartridge.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Toner cartridge part number

JC02-00140A Toner - Black

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the toner cartridge


▲ Rotate the dial on the front of the toner cartridge to the left (callout 1) until it stops, and then slide the
toner cartridge out of the printer (callout 2).

Reinstallation tip: When reinstalling the toner cartridge, slide the cartridge into the printer only until the
front of the cartridge is even with the front of the cartridge slot. Do not slide the cartridge all the way in the
printer. Move the cartridge slightly in or out of the printer until you can rotate the dial to the right until it
stops. Do not force the rotation of the dial.

ENWW Toner cartridge 109


Figure 2-2 Remove the toner cartridge

110 Chapter 2 Removal and replacement ENWW


Toner collection unit
Introduction
This document provides the procedures to remove the toner collection unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Toner collection unit part number

X3A60-67901 Toner collection unit

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the toner collection unit


▲ Release two tabs (callout 1), and then pull the toner collection unit away from the printer to remove it
(callout 2).

ENWW Toner collection unit 111


Figure 2-3 Remove the toner collection unit

112 Chapter 2 Removal and replacement ENWW


Paper dust stick
Introduction
This document provides the procedures to remove the paper dust stick.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Paper dust stick part number

JC93-00078C Dust holder

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the paper dust stick


▲ Slide the paper dust stick out of the printer to remove it.

ENWW Paper dust stick 113


Figure 2-4 Remove the paper dust stick

114 Chapter 2 Removal and replacement ENWW


OPC drum unit
Introduction
This document provides the procedures to remove the OPC drum unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

OPC drum unit part number

X3A65-67903 OPC drum (imaging drum unit)

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the OPC drum unit


1. Open the front cover, and then remove the toner collection unit. Open the right door.

ENWW OPC drum unit 115


Figure 2-5 Remove the TCU and open the right door

2. Disconnect one connector, and then remove two screws.

Figure 2-6 Disconnect connector and remove two screws

3. Lift the gray handle, and then slide the imaging unit out of the printer.

CAUTION: To prevent damage to the OPC drum, do not expose it to light for more than a few minutes.
Cover the green OPC drum if the imaging unit must be removed from the printer for an extended period of
time. Make sure not to scratch or touch the green surface of the drum to avoid potential print quality
problems.

Figure 2-7 Remove the imaging unit

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4. Disconnect one connector.

Figure 2-8 Disconnect one connector

5. Remove six screws securing the imaging unit rear cover.

Figure 2-9 Remove six screws

Reinstallation tip: When reassembling the rear cover, be careful not to miss the coupler as shown below.

ENWW OPC drum unit 117


6. Remove the imaging unit rear cover.

Figure 2-10 Remove the imaging unit rear cover

7. Separate the developer unit (callout B) from the OPC drum unit (callout A).

Figure 2-11 Separate the developer unit and OPC drum unit

8. When installing the initial imaging unit or replacing the developer kit, remove the arrow label horizontally.

Figure 2-12 Remove the arrow label

● CAUTION: Make sure to remove the label horizontally. Do not remove it in a downward direction

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Figure 2-13 Remove the label horizontally

● CAUTION: Make sure to keep the imaging unit in a horizontal position. Do not tilt it because
developer leaking will occur.

Figure 2-14 Keep the imaging unit horizontal

ENWW OPC drum unit 119


Developer unit
Introduction
This document provides the procedures to remove the developer unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Developer unit part number

JC96-11669A Developer unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the developer unit


1. Open the front cover, and then remove the toner collection unit. Open the right door.

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Figure 2-15 Remove the TCU and open the right door

2. Disconnect one connector, and then remove two screws.

Figure 2-16 Disconnect connector and remove two screws

3. Lift the gray handle, and then slide the imaging unit out of the printer.

CAUTION: To prevent damage to the OPC drum, do not expose it to light for more than a few minutes.
Cover the green OPC drum if the imaging unit must be removed from the printer for an extended period of
time. Make sure not to scratch or touch the green surface of the drum to avoid potential print quality
problems.

Figure 2-17 Remove the imaging unit

ENWW Developer unit 121


4. Disconnect one connector.

Figure 2-18 Disconnect one connector

5. Remove six screws securing the imaging unit rear cover.

Figure 2-19 Remove six screws

Reinstallation tip: When reassembling the rear cover, be careful not to miss the coupler as shown below.

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6. Remove the imaging unit rear cover.

Figure 2-20 Remove the imaging unit rear cover

7. Separate the developer unit (callout B) from the OPC drum unit (callout A).

Figure 2-21 Separate the developer unit and OPC drum unit

8. Unpack the developer unit and verify four components are in the box:

1. Developer unit

2. Developer powder

3. Sealing tape

4. Paper funnel

Figure 2-22 Unpack the developer unit

ENWW Developer unit 123


9. Remove two protective sheets.

NOTE: When removing protective sheet 1, be careful not to contaminate the magnetic roller.

When removing protective sheet 2, be careful to avoid grease contamination.

Figure 2-23 Remove two protective sheets

10. Create a funnel from the paper sheet.

Figure 2-24 Create a funnel

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11. Insert the paper funnel into the opening on the developer unit as shown below.

Figure 2-25 Insert the paper funnel into the developer unit

12. Pour the developer powder into the funnel.

NOTE: While filling the developer unit, intermittently tilt the developer unit to avoid overflow of the
developer powder.

Figure 2-26 Pour the developer powder into the funnel

ENWW Developer unit 125


13. Carefully attach the seal tape to the opening in the developer.

NOTE: Follow the guides on the developer for attaching the tape.

Figure 2-27 Attach the sealing tape

14. Remove the arrow label horizontally.

Figure 2-28 Remove the arrow label

● CAUTION: Make sure to remove the label horizontally. Do not remove it in a downward direction

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Figure 2-29 Remove the label horizontally

● CAUTION: Make sure to keep the imaging unit in a horizontal position. Do not tilt it because
developer leaking will occur.

Figure 2-30 Keep the imaging unit horizontal

Special installation instructions (Developer unit)


Firmware counter reset and toner concentration initialization

The front door must be open at the beginning of this procedure. Do not close the door until instructed.

1. From the Home screen on the printer control panel, select the Support Tools menu.

2. Select the Service menu.

3. Make sure that Service Access Code is selected in the drop-down menu, and then enter the service access
code.

4. Select the Service Tools menu.

5. On the Information tab, select the Supply Status menu.

6. Select Field Replacement Unit.

7. Select Developer Unit

8. Select Reset, to clear the counter.

ENWW Developer unit 127


IMPORTANT: After performing the reset, perform a toner concentration initialization by selecting TC Init in
the same menu screen.

9. Close the front door, and then exit service mode (touch the Home button).

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Fuser unit
Introduction
This document provides the procedures to remove the fuser.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Fuser part numbers

JC91-01237A Fuser assembly (220V)

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the fuser unit


1. Open the right door.

ENWW Fuser unit 129


Figure 2-31 Open the right door

2. Remove one screw, and then remove the cover (callout A). Disconnect one connector (callout B).

Figure 2-32 Remove the cover and disconnect the connector

[A]

[B]

3. Disconnect one connector (callout A).

Figure 2-33 Disconnect one connector

[A]

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4. Remove two screws, and then remove the fuser unit.

CAUTION: The fuser is hot. Allow it to cool before removing it from the printer.

Figure 2-34 Remove the fuser unit

ENWW Fuser unit 131


Transfer roller
Introduction
This document provides the procedures to remove the transfer roller.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Transfer roller part number

JC95-01943A Transfer roller

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the transfer roller


1. Open the right door.

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Figure 2-35 Open the right door

2. Release one tab on each end of the transfer roller, and then lift up to remove it.

CAUTION: The springs on either end of the transfer unit are not captive and can be easily dislodged.

Figure 2-36 Remove the transfer roller

ENWW Transfer roller 133


Trays 2–5 pickup, separation, and forward rollers
Introduction
This document provides the procedures to remove the Trays 2–5 pickup, separation, and forward rollers.

Click here to view a video of this procedure (Tray 2).

Click here to view a video of this procedure (Tray 3).

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Trays 2–5 pickup, separation, and forward rollers part number

JC93-00540A Pickup rollers

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the Trays 2–5 pickup, separation, and forward rollers


NOTE: HP recommends replacing all three rollers at the same time.

1. Open the right door, and then remove Trays 2–5.

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Figure 2-37 Open the right door and remove Trays 2–5

2. Inside the tray opening, release the tab (callout 1), and then slide the roller off of the shaft (callout 2).
Repeat this procedure for the remaining rollers

Figure 2-38 Remove the roller

ENWW Trays 2–5 pickup, separation, and forward rollers 135


Tray 1 pickup, separation, and forward rollers
Introduction
This document provides the procedures to remove the Tray 1 pickup, separation, and forward rollers.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Tray 1 pickup, separation, and forward rollers part number

JC93-00540B Pickup rollers, Tray 1

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the Tray 1 pickup, separation, and forward rollers


NOTE: HP recommends replacing all three rollers at the same time.

1. Open Tray 1 and remove the cover (callout A).

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Figure 2-39 Open Tray 1 and remove the cover

2. Remove the cover (callout B).

Figure 2-40 Remove the cover

3. Release the tab, and then slide the roller off of the shaft. Repeat this procedure for the remaining rollers

Figure 2-41 Remove the roller

ENWW Tray 1 pickup, separation, and forward rollers 137


Document feeder pickup roller assembly
Introduction
This document provides the procedures to remove the document feeder pickup roller assembly.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder pickup roller assembly part number

JC97-04009A ADF pickup assembly

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder pickup roller assembly


1. Open the document feeder cover.

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Figure 2-42 Open the document feeder cover

2. Remove the spring.

Figure 2-43 Remove the spring

3. Release the Holder-Shaft lock (callout 1), and then remove the document feeder pickup roller assembly
(callout 2).

Figure 2-44 Remove the document feeder pickup roller assembly

ENWW Document feeder pickup roller assembly 139


Document feeder friction pad
Introduction
This document provides the procedures to remove the document feeder friction pad.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder friction pad part number

JC97-04733A ADF friction pad

Required tools
● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder friction pad


1. Open the document feeder cover.

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Figure 2-45 Open the document feeder cover

2. Remove the document feeder friction pad.

Figure 2-46 Remove the friction pad

ENWW Document feeder friction pad 141


Left cover
Introduction
This document provides the procedures to remove the left cover.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Left cover part number

JC63-04541B Cover left

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the left cover


1. Remove the top left cover.

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Figure 2-47 Remove the top left cover

2. Remove ten screws, and then remove the left cover.

Figure 2-48 Remove the left cover

ENWW Left cover 143


Rear upper and lower covers
Introduction
This document provides the procedures to remove the rear upper and lower covers.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Rear upper and lower covers part numbers

JC63–04522B Cover, rear upper

JC63–04542B Cover, rear lower

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the rear upper and lower covers


▲ Remove five screw caps on the rear upper cover. Remove nine screws, and then remove the rear upper and
lower covers.

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Figure 2-49 Remove the rear covers

ENWW Rear upper and lower covers 145


Laser scanner unit (LSU)
Introduction
This document provides the procedures to remove the laser scanner unit (LSU).

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

LSU part number

JC97-04017A Laser scanner unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the LSU


1. Remove the top left cover.

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Figure 2-50 Remove the top left cover

2. Remove ten screws, and then remove the left cover.

Figure 2-51 Remove the left cover

3. Disconnect the flat cable, and then remove two screws.

Figure 2-52 Disconnect the flat cable and remove two screws

ENWW Laser scanner unit (LSU) 147


4. Remove the LSU.

Figure 2-53 Remove the LSU

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Temperature sensor
Introduction
This document provides the procedures to remove the temperature sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Temperature sensor part number

JC32-00015A Temperature sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the temperature sensor


1. Remove the top left cover.

ENWW Temperature sensor 149


Figure 2-54 Remove the top left cover

2. Remove ten screws, and then remove the left cover.

Figure 2-55 Remove the left cover

3. Release one retainer (callout 1), and then remove two screws (callout 2).

Figure 2-56 Release retainer and remove two screws

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4. Disconnect one connector (callout 1), remove one screw (callout 2), and then remove the temperature
sensor.

Figure 2-57 Disconnect connector and remove screw

1
2

ENWW Temperature sensor 151


HVPS board
Introduction
This document provides the procedures to remove the HVPS board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

HVPS board part number

JC44-00237C HVPS board

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the HVPS board


1. Remove the top left cover.

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Figure 2-58 Remove the top left cover

2. Remove ten screws, and then remove the left cover.

Figure 2-59 Remove the left cover

3. Release one retainer (callout 1), and then remove two screws (callout 2).

Figure 2-60 Release retainer and remove two screws

ENWW HVPS board 153


4. Remove one screw, and then release the ground wire. Disconnect all of the connectors on the HVPS board,
and then remove the HVPS and board holder from the printer.

TIP: Removing the laser scanner unit allows easier access to the connectors.

Figure 2-61 Remove one screw and release the ground wire

5. Remove one screw, and then remove the HVPS board from the holder.

Figure 2-62 Remove the HVPS board

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OPE unit (control panel)
Introduction
This document provides the procedures to remove the OPE unit (control panel).

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

OPE unit (control panel) part number

JC97-04947A OPE unit (control panel)

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the OPE unit (control panel)


1. Open the right door.

ENWW OPE unit (control panel) 155


Figure 2-63 Open the right door

2. Remove two screw caps and two screws.

Figure 2-64 Remove two screw caps and two screws

3. Remove one screw.

Figure 2-65 Remove one screw

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4. Remove the front top cover (callout A).

Figure 2-66 Remove the front top cover

5. Raise the document feeder, and then remove three screw caps and three screws.

Figure 2-67 Remove three screw caps and three screws

6. Lift up and release the OPE cover.

Figure 2-68 Remove the OPE cover

ENWW OPE unit (control panel) 157


7. Remove four screws. Release two hooks, and then lift the OPE unit up slightly.

Figure 2-69 Remove four screws and release two hooks

8. Disconnect three connectors, and then release the OPE unit.

Figure 2-70 Disconnect three connectors and release the OPE unit

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Main board
Introduction
This document provides the procedures to remove the main board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Main board part number

JC92-02831D PCA board - Main

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the main board


1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

ENWW Main board 159


Figure 2-71 Remove the rear cover

2. Unplug all of the connectors on the main board. Remove nine screws, and then remove the main board.

Figure 2-72 Remove the main board

3. Install the replacement main board. Remove the MSOK and memory PCAs from the old board and install
them on the replacement board.

NOTE: When installing the MSOK, make sure it is installed in the correct orientation.

Figure 2-73 Install MSOK and memory on replacement board

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Right door dampener and lever kit

● Introduction

● Step 1: Remove the right door dampener

● Step 2: Unpack the replacement assembly

Introduction
This document provides the procedures to remove and replace the right door dampener and lever kit.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service


○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

5CM76-67901

● Right door dampener and lever kit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service


○ Connect the printer power cable.

○ Turn on the power switch next to the power cable, and then press the power button on the front of the
printer.

○ Verify that the service performed was successful.

○ Verify that the most recent firmware is installed on the printer.

○ Verify that all parts are correctly reinstalled and are properly working.

Post service test


Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Right door dampener and lever kit 161


Step 1: Remove the right door dampener
1. Remove Tray 2 and Tray 3.

2. Open the right door, and then release the right door stopper from the damper.

Figure 2-74 Release the right door stopper

3. Remove three screws, and then remove the right front cover.

Figure 2-75 Remove the right front cover

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4. Remove two screws, and then remove the front lower cover.

TIP: Slightly open Tray 4 to make removing the cover easier.

Figure 2-76 Remove the front lower cover

5. Remove two screws, and then remove the dampener cover.

Figure 2-77 Remove the dampener cover

ENWW Right door dampener and lever kit 163


6. Remove the dampener gear assembly.

IMPORTANT: Do not discard the failed dampener. Return the assembly to HP for failure analysis.

Figure 2-78 Remove the dampener assembly

7. Important: Make sure that the right door stopper is reinstalled after servicing the printer. Closing the right
door without the stopper installed will damage the damper.

Figure 2-79 Install the right door stopper

Step 2: Unpack the replacement assembly


1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Right door dampener and lever kit 165


Developer fan
Introduction
This document provides the procedures to remove the developer fan.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Developer fan part number

JC31-00161A Developer fan

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the developer fan


1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-80 Remove the rear cover

2. Disconnect one connector, remove one screw, and then remove the developer fan.

Figure 2-81 Remove the developer fan

ENWW Developer fan 167


SMPS board
Introduction
This document provides the procedures to remove the SMPS board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

SMPS board part numbers

JC44-00092D SMPS-V2, 220V

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the SMPS board


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the SMPS board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-82 Remove the rear cover

2. Remove four screws, and then remove the SMPS cover.

Figure 2-83 Remove the SMPS cover

3. Disconnect all of the connectors on the SMPS board. Remove four screws, and then remove the SMPS
board.

Figure 2-84 Disconnect connectors and remove four screws

ENWW SMPS board 169


Fuser drive board
Introduction
This document provides the procedures to remove the fuser drive board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Fuser drive board part numbers

JC44-00211B Fuser drive board (220V)

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the fuser drive board


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-85 Remove the rear cover

2. Remove four screws, and then remove the SMPS cover.

Figure 2-86 Remove the SMPS cover

3. Disconnect all of the connectors on the fuser drive board. Remove four screws, and then remove the fuser
drive board.

Figure 2-87 Disconnect connectors and remove four screws

ENWW Fuser drive board 171


Fuser exit drive unit
Introduction
This document provides the procedures to remove the fuser exit drive unit.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Fuser exit drive unit part numbers

JC93-00449A Fuser exit drive

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the fuser exit drive unit


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-88 Remove the rear cover

2. Disconnect two connectors. Remove four screws, and then remove the fuser exit drive unit.

Figure 2-89 Remove the fuser exit drive unit

ENWW Fuser exit drive unit 173


Main drive unit
Introduction
This document provides the procedures to remove the main drive unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Main drive unit part numbers

JC93-00912C Main drive unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the main drive unit


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove the imaging unit.

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2. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

Figure 2-90 Remove the rear cover

3. Open the right door.

Figure 2-91 Open the right door

4. Disconnect two connectors. Remove five screws, and then remove the main drive unit.

Figure 2-92 Remove the main drive unit

ENWW Main drive unit 175


Pickup drive unit
Introduction
This document provides the procedures to remove the pickup drive unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Pickup drive unit part numbers

JC93-00442C Motor - Pickup

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the pickup drive unit


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-93 Remove the rear cover

2. Disconnect one connector. Remove three screws, and then remove the pickup drive unit.

Figure 2-94 Remove the pickup drive unit

ENWW Pickup drive unit 177


Toner duct drive unit
Introduction
This document provides the procedures to remove the toner duct drive unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Toner duct drive unit part numbers

JC93-00451A Motor - Duct

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the toner duct drive unit


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-95 Remove the rear cover

2. Disconnect two connectors. Remove four screws, and then remove the toner duct drive unit.

Figure 2-96 Remove the toner duct drive unit

ENWW Toner duct drive unit 179


Toner supply drive unit
Introduction
This document provides the procedures to remove the toner supply drive unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Toner supply drive unit part numbers

JC93-00450B Motor - Toner Supply

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the toner supply drive unit


WARNING! To avoid the risk of shock by electric discharge, wait five minutes after unplugging the power cord
before replacing the fuser drive board.

1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

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Figure 2-97 Remove the rear cover

2. Disconnect one connector. Remove three screws, and then remove the toner supply drive unit.

Figure 2-98 Remove the toner supply drive unit

ENWW Toner supply drive unit 181


Toner duct
Introduction
This document provides the procedures to remove the toner duct.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Toner duct part numbers

JC93-00917A Duct

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the toner duct


1. Remove the toner cartridge and the imaging unit.

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2. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

Figure 2-99 Remove the rear cover

3. Remove the main drive unit and the toner drive unit.

4. Remove two screws, and then remove the toner duct.

Figure 2-100 Remove the toner duct

ENWW Toner duct 183


Toner collection unit (TCU) sensor
Introduction
This document provides the procedures to remove the toner collection unit (TCU) sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

TCU sensor part number

0604-001393 Toner collection unit (TCU) sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the TCU sensor


1. Open the right door.

184 Chapter 2 Removal and replacement ENWW


Figure 2-101 Open the right door

2. Remove two screw caps and two screws.

Figure 2-102 Remove two screw caps and two screws

3. Remove one screw.

Figure 2-103 Remove one screw

ENWW Toner collection unit (TCU) sensor 185


4. Remove the front top cover (callout A).

Figure 2-104 Remove the front top cover

5. Open the front door. Remove the toner collection unit, toner cartridge, and imaging unit. Remove seven
screws, and then remove the inner cover.

Figure 2-105 Remove the inner cover

6. Disconnect one connector, and then remove the TCU sensor.

Figure 2-106 Remove the TCU sensor

186 Chapter 2 Removal and replacement ENWW


Auto size sensor
Introduction
This document provides the procedures to remove the auto size sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Auto size sensor part number

JC92-02622A Auto size sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the auto size sensor


1. Open the right door, and then remove Trays 2 and 3. Locate the sensor inside the tray opening.

ENWW Auto size sensor 187


Figure 2-107 Remove Trays 2 and 3

2. Disconnect one connector, remove two screws, and then remove the auto size sensor.

Figure 2-108 Remove the auto size sensor

188 Chapter 2 Removal and replacement ENWW


Exit unit
Introduction
This document provides the procedures to remove the exit unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Exit unit part number

JC90-01118B Exit Assembly

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the exit unit


1. Open the right door. Disconnect the exit unit connector.

ENWW Exit unit 189


Figure 2-109 Disconnect the exit unit connector

2. Remove three screws, and then remove the exit unit.

Figure 2-110 Remove the exit unit

190 Chapter 2 Removal and replacement ENWW


Side unit
Introduction
This document provides the procedures to remove the side unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Side unit part number

JC95-02167A Side unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the side unit


1. Remove three screws, and then remove the right rear cover.

ENWW Side unit 191


Figure 2-111 Remove the right rear cover

2. Disconnect the side unit connector.

Reinstallation tip: When reinstalling the side unit, make sure that the side unit connector is correctly
installed.

Figure 2-112 Disconnect the side unit connector

3. Release the right stopper.

Figure 2-113 Release the right stopper

192 Chapter 2 Removal and replacement ENWW


4. Release the left stopper.

Figure 2-114 Release the left stopper

5. Rotate the side unit down, and then slide it away from the printer to remove it.

Figure 2-115 Remove the side unit

ENWW Side unit 193


Fuser out sensor
Introduction
This document provides the procedures to remove the fuser out sensor.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Fuser out sensor part number

0604-001393 Fuser out sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the fuser out sensor


1. Remove the side unit.

194 Chapter 2 Removal and replacement ENWW


2. Remove two screws, one on each side of the side unit. Lift the side exit cover.

Figure 2-116 Remove two screws

3. Disconnect one connector, and then remove the side exit cover.

Figure 2-117 Disconnect one connector

4. Remove three screws, and then separate the side exit cover.

Figure 2-118 Remove three screws

ENWW Fuser out sensor 195


5. Disconnect one connector, and then remove the fuser out sensor.

Figure 2-119 Remove the fuser out sensor

196 Chapter 2 Removal and replacement ENWW


Duplex sensor
Introduction
This document provides the procedures to remove the duplex sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Duplex sensor part numbers

0604-001393 Duplex sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the duplex sensor


1. Remove the side unit.

ENWW Duplex sensor 197


2. Remove the transfer roller.

Figure 2-120 Remove the transfer roller

3. Remove one screw, and then raise the Guide-TR Upper.

Figure 2-121 Remove one screw

4. Remove one screw, and then raise the Holder-DUP SNR. Disconnect one connector, and then remove the
duplex sensor.

Figure 2-122 Remove the duplex sensor

198 Chapter 2 Removal and replacement ENWW


MP unit
Introduction
This document provides the procedures to remove the MP unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

MP unit part number

JC90-01777A MP unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the MP unit


1. Remove the side unit.

ENWW MP unit 199


2. Remove two screws, and then remove the Harness-Cover Mono (callout A).

Figure 2-123 Remove two screws and the cover

3. Remove three screws, and then remove the lower harness cover.

Figure 2-124 Remove three screws and the cover

4. Remove two screws, and then raise the stopper.

Figure 2-125 Remove two screws and raise the stopper

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5. Remove three screws.

Figure 2-126 Remove three screws

6. Remove one screw.

Figure 2-127 Remove one screw

7. Remove two screws.

Figure 2-128 Remove two screws

ENWW MP unit 201


8. Remove four screws.

Figure 2-129 Remove four screws

9. Remove the side duplex lower cover.

Figure 2-130 Remove the side duplex lower cover

10. Disconnect two connectors (callout 1), release one retainer (callout 2), and then release the wires from the
wire guide (callout 3).

Figure 2-131 Disconnect two connectors and release the wires

3
1

202 Chapter 2 Removal and replacement ENWW


11. Remove the duplex side cover.

Figure 2-132 Remove the duplex side cover

12. Remove two screws.

Figure 2-133 Remove two screws

ENWW MP unit 203


13. Remove the duplex lower cover.

Figure 2-134 Remove the duplex lower cover

14. Disconnect two connectors.

Figure 2-135 Disconnect two connectors

15. Remove the MP front cover.

Figure 2-136 Remove the MP front cover

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16. Release the arm on the right side of Tray 1.

Figure 2-137 Release the tray arm

17. Remove the MP unit.

Figure 2-138 Remove the MP unit

ENWW MP unit 205


MP solenoid
Introduction
This document provides the procedures to remove the MP solenoid.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

MP solenoid part number

JC33-00029B MP solenoid

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the MP solenoid


1. Remove the side unit.

2. Remove the MP unit.

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3. Remove the MP base cover.

Figure 2-139 Remove the MP base cover

4. Remove the e-ring (callout 1), and then remove the gear (callout 2).

Figure 2-140 Remove the e-ring and gear

ENWW MP solenoid 207


5. Remove the bushing (callout 1), release the retainer (callout 2), and then release the wires from the guide
(callout 3).

Figure 2-141 Remove the bushing and release the wires

1
3

6. Remove four screws (callout 1), and then remove the MP pickup bracket (callout 2).

Figure 2-142 Remove four screws and the bracket

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7. Remove two screws, and then remove the MP solenoid.

Figure 2-143 Remove two screws and the solenoid

ENWW MP solenoid 209


Pickup unit
Introduction
This document provides the procedures to remove the pickup unit.

Click here to view a video of this procedure (Tray 2).

Click here to view a video of this procedure (Tray 3).

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Pickup unit part numbers

JC93-00511A Pick Up 1st

JC93-00512A Pick Up 2nd

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the pickup unit


1. Remove the side unit.

2. Remove the paper trays.

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3. Remove one screw.

Figure 2-144 Remove one screw

4. Release the feed unit and disconnect one connector.

Figure 2-145 Disconnect one connector

ENWW Pickup unit 211


5. For each pickup unit, disconnect one connector (callout 1), remove one screw (callout 2), and then remove
the pickup unit.

Figure 2-146 Disconnect one connector and remove one screw

2
1

212 Chapter 2 Removal and replacement ENWW


Pickup unit empty and level sensors
Introduction
This document provides the procedures to remove the pickup unit empty and level sensors.

Click here to view a video of this procedure (Tray 2).

Click here to view a video of this procedure (Tray 3).

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Pickup unit empty and level sensors part numbers

0604-001393 Pickup unit empty sensor

0604-001393 Pickup unit level sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the pickup unit empty and level sensors


1. Remove the side unit.

2. Remove the pickup assembly.

ENWW Pickup unit empty and level sensors 213


3. Disconnect the connector, and then remove the empty sensor (callout A) or the level sensor (callout B).

Figure 2-147 Remove sensor

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Feed sensor
Introduction
This document provides the procedures to remove the feed sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Feed sensor part number

0604-001381 Feed sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the feed sensor


1. Remove two screws, and then remove the sensor cover.

ENWW Feed sensor 215


Figure 2-148 Remove the sensor cover

2. Remove one screw, and then release the sensor holder.

3. Disconnect one connector, and then remove the feed sensor.

Figure 2-149 Remove the feed sensor

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Feed unit sensor
Introduction
This document provides the procedures to remove the feed unit sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Feed unit sensor part numbers

0604-001381 Feed unit sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the feed unit sensor


1. Remove the side unit.

ENWW Feed unit sensor 217


2. Remove one screw.

Figure 2-150 Remove one screw

3. Release the feed unit and disconnect one connector.

Figure 2-151 Disconnect one connector

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4. On the feed unit, remove three screws, and then remove the bracket (callout B).

Figure 2-152 Remove three screws and the bracket

5. Disconnect one connector, and then remove the feed sensor.

Figure 2-153 Remove the feed sensor

ENWW Feed unit sensor 219


Registration unit and sensor
Introduction
This document provides the procedures to remove the registration unit and sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Registration unit and sensor part numbers

JC93-01371A Registration assembly

0604-001381 Registration sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the registration unit


1. Remove the side unit.

2. Remove the paper dust stick.

3. Remove the imaging unit.

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4. Remove two screws.

Figure 2-154 Remove two screws

5. Remove the sensor cover.

Figure 2-155 Remove the sensor cover

ENWW Registration unit and sensor 221


6. Release one retainer (callout 1), and then disconnect one connector (callout 2).

Figure 2-156 Release one retainer and disconnect one connector

1
2

7. Remove the cover over the gears on the right side of the registration unit.

Figure 2-157 Remove the cover

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8. Remove two screws.

Figure 2-158 Remove two screws

9. Release the bushing at the end of the shaft.

Figure 2-159 Release the bushing

ENWW Registration unit and sensor 223


10. Remove the registration unit.

Figure 2-160 Remove the registration unit

11. Remove two screws (callout 1), and then remove the bracket (callout 2).

Figure 2-161 Remove two screws and the bracket

1
2

224 Chapter 2 Removal and replacement ENWW


12. Remove one screw.

Figure 2-162 Remove one screw

13. On the back of the registration unit, release the tape (callout 1), and then release the retainer (callout 2).

Figure 2-163 Release the tape and the retainer

ENWW Registration unit and sensor 225


14. Remove the sensor and wire harness.

NOTE: Disconnect the wire harness from the defective sensor and connect it to the replacement sensor.

Figure 2-164 Remove the sensor and wire harness

226 Chapter 2 Removal and replacement ENWW


Side cover open switch
Introduction
This document provides the procedures to remove the side cover open switch.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Side cover open switch

Part not available

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the side cover open switch


1. Remove five screw caps on the upper rear cover. Remove nine screws, and then remove the rear cover.

ENWW Side cover open switch 227


Figure 2-165 Remove the rear cover

2. Disconnect one connector. Remove one screw, and then remove the side cover open switch.

Figure 2-166 Remove the side cover open switch

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Front door open switch
Introduction
This document provides the procedures to remove the front door open switch.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Front door open switch part number

JC93-00466A Front door open switch

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the front door open switch


1. Open the right door.

ENWW Front door open switch 229


Figure 2-167 Open the right door

2. Remove two screw caps and two screws.

Figure 2-168 Remove two screw caps and two screws

3. Remove one screw.

Figure 2-169 Remove one screw

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4. Remove the front top cover (callout A).

Figure 2-170 Remove the front top cover

5. Open the front door. Remove the toner collection unit, toner cartridge, and imaging unit. Remove seven
screws, and then remove the inner cover.

Figure 2-171 Remove the inner cover

6. Disconnect one connector, and then remove the front door open switch.

Figure 2-172 Remove the front door open switch

ENWW Front door open switch 231


Document feeder
Introduction
This document provides the procedures to remove the document feeder.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder part number

JC97-04942A Document feeder

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder


1. Remove the cover on the back of the scanner.

232 Chapter 2 Removal and replacement ENWW


Figure 2-173 Remove the cover

2. Remove one screw securing the ground wire, and then disconnect the harness.

Figure 2-174 Remove one screw and disconnect harness

3. Lift the document feeder up, and then tilt it forward to remove it.

Figure 2-175 Remove the document feeder

ENWW Document feeder 233


Document feeder front and rear covers
Introduction
This document provides the procedures to remove the document feeder front and rear covers.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder front and rear covers part numbers

JC63-05426A Document feeder front cover

JC63-05427A Document feeder rear cover

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder front and rear covers


1. Remove the document feeder.

234 Chapter 2 Removal and replacement ENWW


2. Remove four screws on the bottom of the document feeder, and then release the hooks.

Figure 2-176 Remove four screws and release the hooks

3. Open the document feeder cover, and then remove two screws.

Figure 2-177 Remove two screws

4. Push and release the stacker tray hinge.

Figure 2-178 Release the stacker tray hinge

ENWW Document feeder front and rear covers 235


5. Lift the stacker tray and remove two screws.

Figure 2-179 Remove two screws

6. Remove the document feeder front cover.

Figure 2-180 Remove the document feeder front cover

7. Remove the document feeder rear cover.

Figure 2-181 Remove the document feeder rear cover

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Document feeder open cover
Introduction
This document provides the procedures to remove the document feeder open cover.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder open cover part numbers

JC97-04789A Document feeder open cover

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder open cover


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

ENWW Document feeder open cover 237


3. Remove the document feeder open cover by first sliding it in the direction shown in the figure below, and
then rotating it away from the document feeder to release the hinge pins.

Figure 2-182 Remove the document feeder open cover

238 Chapter 2 Removal and replacement ENWW


Document feeder stacker
Introduction
This document provides the procedures to remove the document feeder stacker.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder stacker part numbers

JC97-04787A Document feeder stacker

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder stacker


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

ENWW Document feeder stacker 239


3. Disconnect the stacker connector from the document feeder board, and then lift up to remove the stacker
unit.

Figure 2-183 Remove the document feeder stacker

240 Chapter 2 Removal and replacement ENWW


Document feeder board
Introduction
This document provides the procedures to remove the document feeder board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder board part numbers

JC92-02446F PCA ADF

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder board


1. Remove the document feeder.

2. Remove the document feeder rear cover.

ENWW Document feeder board 241


3. Disconnect all of the connectors on the document feeder board, and then remove two screws. Remove the
document feeder board.

Figure 2-184 Remove the document feeder board

242 Chapter 2 Removal and replacement ENWW


Document feeder registration, cover, and detect sensors
Introduction
This document provides the procedures to remove the document feeder registration, cover, and detect sensors.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder registration, cover, and detect sensors part numbers

0604-001393 Document feeder registration, cover, and detect sensors

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder registration, cover, and detect sensors


1. Remove the document feeder.

2. Remove the document feeder rear cover.

ENWW Document feeder registration, cover, and detect sensors 243


3. Disconnect the connector, and then remove one or more of the following sensors: detect sensor (callout A),
cover sensor (callout B), or registration sensor (callout C)

Figure 2-185 Remove the sensor

244 Chapter 2 Removal and replacement ENWW


Document feeder motor, solenoid, and clutch
Introduction
This document provides the procedures to remove the document feeder motor, solenoid, and clutch.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder motor, solenoid, and clutch part numbers

JC97-03993A Motor ADF assy

JC33-00007A Solenoid Pickup Assy

JC47-00033G Clutch

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder motor, solenoid, and clutch


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

ENWW Document feeder motor, solenoid, and clutch 245


3. Remove the document feeder stacker.

4. Remove the document feeder open cover.

5. Disconnect all of the connectors on the document feeder board, and then remove two screws. Remove the
document feeder board.

Figure 2-186 Remove the document feeder board

6. Disconnect three connectors, and then remove four screws.

Figure 2-187 Disconnect three connectors and remove four screws

7. Remove two screws.

Figure 2-188 Remove two screws

246 Chapter 2 Removal and replacement ENWW


8. Lift up and release the document feeder main frame.

Figure 2-189 Release the main frame

9. Remove two screws, release the wire harnesses from the holder, and then remove the harness holder.

Figure 2-190 Release the harness holder

10. Disconnect one connector, remove four screws, and then remove the motor.

Figure 2-191 Remove the motor

ENWW Document feeder motor, solenoid, and clutch 247


11. Remove two screws, and then remove the solenoid.

Figure 2-192 Remove the solenoid

12. Remove two springs, remove two screws, and then remove the bracket.

Figure 2-193 Remove the bracket

248 Chapter 2 Removal and replacement ENWW


13. Remove the E-ring, and then remove the clutch.

Figure 2-194 Remove the clutch

ENWW Document feeder motor, solenoid, and clutch 249


Document feeder exit idle sensor
Introduction
This document provides the procedures to remove the document feeder exit idle sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder exit idle sensor part number

0604-001393 Exit idle sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder exit idle sensor


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

3. Remove the document feeder main frame.

250 Chapter 2 Removal and replacement ENWW


4. Release two tabs on the bottom of the sensor, and then remove the sensor. Disconnect one connector
from the sensor.

NOTE: The figure below shows the motor bracket removed. It is not necessary to remove the motor
bracket in order to remove the sensor.

Figure 2-195 Remove the sensor

ENWW Document feeder exit idle sensor 251


Document feeder exit sensor
Introduction
This document provides the procedures to remove the document feeder exit sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder exit sensor part number

0604-001393 Document feeder exit sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder exit sensor


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

252 Chapter 2 Removal and replacement ENWW


3. Disconnect all of the connectors on the document feeder board, and then remove two screws. Remove the
document feeder board.

Figure 2-196 Remove the document feeder board

4. Disconnect three connectors, and then remove four screws.

Figure 2-197 Disconnect three connectors and remove four screws

5. Remove two screws.

Figure 2-198 Remove two screws

ENWW Document feeder exit sensor 253


6. Lift up and release the document feeder main frame.

Figure 2-199 Release the main frame

7. Disconnect one connector, and then remove the exit sensor.

Figure 2-200 Remove the exit sensor

254 Chapter 2 Removal and replacement ENWW


Document feeder length and width sensors
Introduction
This document provides the procedures to remove the document feeder length and width sensors.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Document feeder length and width sensors part numbers

0604-001393 Document feeder length and width sensors

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the document feeder length and width sensors


1. Remove the document feeder.

2. Remove the document feeder front and rear covers.

ENWW Document feeder length and width sensors 255


3. Disconnect the stacker connector from the document feeder board, and then lift up to remove the stacker
unit.

Figure 2-201 Remove the document feeder stacker

4. Remove five screws, and then remove the sensor cover.

Figure 2-202 Remove five screws and the sensor cover

5. Disconnect the connector, and then remove one or more of the following sensors: paper length sensor
(callouts A and B) or paper width sensor (callouts C, D, and E).

Figure 2-203 Disconnect the connector and remove the sensor

256 Chapter 2 Removal and replacement ENWW


Image scanner
Introduction
This document provides the procedures to remove the image scanner.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Image scanner

Part not available

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the image scanner


1. Remove the document feeder.

ENWW Image scanner 257


2. Remove six screw caps and six screws. Remove the scanner rear cover.

Figure 2-204 Remove the scanner rear cover

3. Open the right door.

Figure 2-205 Open the right door

4. Remove two screw caps and two screws.

Figure 2-206 Remove two screw caps and two screws

258 Chapter 2 Removal and replacement ENWW


5. Remove one screw.

Figure 2-207 Remove one screw

6. Remove the front top cover (callout A).

Figure 2-208 Remove the front top cover

7. Remove five screw caps and five screws.

Figure 2-209 Remove five screw caps and five screws

ENWW Image scanner 259


8. Lift up and release the OPE cover.

Figure 2-210 Remove the OPE cover

9. Remove the scan front cover (callout A).

Figure 2-211 Remove the scan front cover

10. Remove four screws. Release two hooks, and then lift the OPE unit up slightly.

Figure 2-212 Remove four screws and release two hooks

260 Chapter 2 Removal and replacement ENWW


11. Disconnect the cable, and then release the OPE unit.

Figure 2-213 Disconnect the cable and release the OPE unit

12. Remove three screw caps and three screws, and then remove the scan left cover.

Figure 2-214 Remove the scan left cover

13. Remove three screw caps and three screws, and then remove the scan right cover.

Figure 2-215 Remove the scan right cover

ENWW Image scanner 261


14. Disconnect the scanner cables.

Figure 2-216 Disconnect the scanner cables

15. Remove three screws on the left side of the scanner.

Figure 2-217 Remove three screws

16. Remove two screws on the right side of the scanner.

Figure 2-218 Remove two screws

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17. Lift up and remove the scanner.

Figure 2-219 Remove the scanner

ENWW Image scanner 263


Scanner glass
Introduction
This document provides the procedures to remove the scanner glass.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Scanner glass part number

JC97-04720B Scanner glass large

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the scanner glass


1. Remove the document feeder.

264 Chapter 2 Removal and replacement ENWW


2. Remove six screw caps and six screws. Remove the scanner rear cover.

Figure 2-220 Remove the scanner rear cover

3. Open the right door.

Figure 2-221 Open the right door

4. Remove two screw caps and two screws.

Figure 2-222 Remove two screw caps and two screws

ENWW Scanner glass 265


5. Remove one screw.

Figure 2-223 Remove one screw

6. Remove the front top cover (callout A).

Figure 2-224 Remove the front top cover

7. Remove five screw caps and five screws.

Figure 2-225 Remove five screw caps and five screws

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8. Lift up and release the OPE cover.

Figure 2-226 Remove the OPE cover

9. Remove the scan front cover (callout A).

Figure 2-227 Remove the scan front cover

10. Remove four screws. Release two hooks, and then lift the OPE unit up slightly.

Figure 2-228 Remove four screws and release two hooks

ENWW Scanner glass 267


11. Disconnect three connectors, and then release the OPE unit.

Figure 2-229 Disconnect three connectors and release the OPE unit

12. Remove three screw caps and three screws, and then remove the scan left cover.

Figure 2-230 Remove the scan left cover

13. Remove three screw caps and three screws, and then remove the scan right cover.

Figure 2-231 Remove the scan right cover

268 Chapter 2 Removal and replacement ENWW


14. Remove two screw caps and two screws.

Figure 2-232 Remove two screw caps and two screws

15. Remove the plastic retainer.

Figure 2-233 Remove the plastic retainer

ENWW Scanner glass 269


16. Remove the scanner glass.

Figure 2-234 Remove the scanner glass

270 Chapter 2 Removal and replacement ENWW


Scanner LED lamp module
Introduction
This document provides the procedures to remove the scanner LED lamp module.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Scanner LED lamp module part number

JC97-04514A Scanner LED lamp module

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the scanner LED lamp module


1. Remove the scanner glass.

ENWW Scanner LED lamp module 271


2. Remove the transparent tape.

Figure 2-235 Remove the transparent tape

3. Disconnect one flat cable.

Figure 2-236 Disconnect one flat cable

4. Remove four screws, and then remove the LED lamp module.

Figure 2-237 Remove the LED lamp module

272 Chapter 2 Removal and replacement ENWW


Scanner imaging unit
Introduction
This document provides the procedures to remove the scanner imaging unit.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Scanner imaging unit part number

JC97-04523B Lens, scanner

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the scanner imaging unit


1. Remove the scanner glass.

ENWW Scanner imaging unit 273


2. Remove four screws, and then remove the imaging unit cover.

Figure 2-238 Remove the imaging unit cover

3. Disconnect one flat cable.

Figure 2-239 Disconnect one flat cable

4. Remove two screws, and then remove the scanner imaging unit.

Figure 2-240 Remove the scanner imaging unit

274 Chapter 2 Removal and replacement ENWW


5. After replacing the imaging unit, match the value between the lens number and the scale.

Figure 2-241 Match the value between the lens number and the scale

ENWW Scanner imaging unit 275


Scanner joint board
Introduction
This document provides the procedures to remove the scanner joint board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Scanner joint board part number

JC92-02781A PCA scanner joint

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the scanner joint board


1. Remove the document feeder.

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2. Remove six screw caps and six screws. Remove the scanner rear cover.

Figure 2-242 Remove the scanner rear cover

3. Disconnect all of the connectors on the scanner joint board. Remove four screw, and then remove the
scanner joint board.

Figure 2-243 Remove the scanner joint board

ENWW Scanner joint board 277


Scanner APS sensor
Introduction
This document provides the procedures to remove the scanner APS sensor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Scanner APS sensor part number

JC97-04507B Scanner APS sensor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the scanner APS sensor


1. Remove the scanner glass.

278 Chapter 2 Removal and replacement ENWW


2. Remove the joint board cover.

Figure 2-244 Remove the joint board cover

3. Remove one screw.

Figure 2-245 Remove one screw

4. Disconnect the harness.

Figure 2-246 Disconnect the harness

ENWW Scanner APS sensor 279


5. Remove two screws, and then remove the APS sensor.

Figure 2-247 Remove the APS sensor

280 Chapter 2 Removal and replacement ENWW


Hard disk drive (HDD)
Introduction
This document provides the procedures to remove the hard disk drive (HDD).

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Hard disk drive part number

SCX-HDK471 Hard disk drive

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the hard disk drive (HDD)


1. Remove two screw caps and two screws.

ENWW Hard disk drive (HDD) 281


Figure 2-248 Remove two screw caps and two screws

2. Remove the exit tray.

Figure 2-249 Remove the exit tray

3. Remove four screws, and then remove the rear exit cover.

Figure 2-250 Remove the rear exit cover

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4. Disconnect one connector, remove four screws, and then remove the hard disk drive.

Figure 2-251 Remove the hard disk drive

ENWW Hard disk drive (HDD) 283


Dual cassette feeder (DCF) right door
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) right door.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF right door part number

JC90-01285A DCF right door

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF right door


1. Remove four screws caps and four screws (callout 1), and then remove the lower right cover (callout 2).

284 Chapter 2 Removal and replacement ENWW


Figure 2-252 Remove the lower right cover

2
1

2. Open the right door. Rotate the left side of the door away from the printer (callout 1) to release the left
hinge pin. Slide the door to the left (callout 2) to release the right hinge pin, and then remove the door.

Figure 2-253 Remove the right door

1
2

ENWW Dual cassette feeder (DCF) right door 285


Dual cassette feeder (DCF) rear cover
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) rear cover.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF rear cover part number

JC63-04604B DCF rear cover

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF rear cover


▲ Remove five screws, and then remove the rear cover.

286 Chapter 2 Removal and replacement ENWW


Figure 2-254 Remove the rear cover

ENWW Dual cassette feeder (DCF) rear cover 287


Dual cassette feeder (DCF) main board
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) main board.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF main board part number

JC92-02978A PCA, DCF

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF main board


1. Remove six screws, and then remove the rear cover.

288 Chapter 2 Removal and replacement ENWW


Figure 2-255 Remove the rear cover

2. Disconnect all of the connectors on the DCF main board. Remove four screws, and then remove the DCF
main board.

Figure 2-256 Remove the DCF main board

ENWW Dual cassette feeder (DCF) main board 289


Dual cassette feeder (DCF) feed motor
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) feed motor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF feed motor part number

JC93-00447A DCF feed motor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF feed motor


1. Remove six screws, and then remove the rear cover.

290 Chapter 2 Removal and replacement ENWW


Figure 2-257 Remove the rear cover

2. Disconnect two connectors (callout 1), remove three screws (callout 2), and then remove the feed drive
unit.

Figure 2-258 Remove the feed drive unit

3. Remove three e-rings and three gears. Remove two screws, and then remove the feed motor.

Figure 2-259 Remove the feed motor

ENWW Dual cassette feeder (DCF) feed motor 291


Dual cassette feeder (DCF) pickup motor
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) pickup motor.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF pickup motor part number

JC93-00442C DCF pickup motor

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF pickup motor


1. Remove six screws, and then remove the rear cover.

292 Chapter 2 Removal and replacement ENWW


Figure 2-260 Remove the rear cover

2. Disconnect one connector (callout 1), remove three screws (callout 2), and then remove the DCF pickup
motor.

Figure 2-261 Remove the DCF pickup motor

ENWW Dual cassette feeder (DCF) pickup motor 293


Dual cassette feeder (DCF) pickup units
Introduction
This document provides the procedures to remove the dual cassette feeder (DCF) pickup units.

Click here to view a video of this procedure.

Reverse the removal steps to install the assembly.

Before performing service


○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

DCF pickup units part number

JC93-00510A DCF pickup unit

Required tools
● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


When the power is turned on, listen for normal startup sounds.

Check the control-panel display for error messages.

Make sure that the printer initializes to a Ready state.

Copy, scan, or print a document. Verify the document copies, scans, or prints correctly.

Remove the DCF pickup units


1. Remove the side unit.

2. Remove the DCF right door.

294 Chapter 2 Removal and replacement ENWW


3. Remove one screw, and then release the cable cover.

Figure 2-262 Remove one screw

4. Release two tabs (callout 1), and then lift up to remove two cable covers (callout 2).

Figure 2-263 Remove two cable covers

1
2

ENWW Dual cassette feeder (DCF) pickup units 295


5. Disconnect one connector (callout 1), and then remove two screws (callout 2).

Figure 2-264 Disconnect one connector and remove two screws

6. Rotate the left side of the lower pickup unit away from the feeder (callout 1), and then release the belt
(callout 2) from the gear. Remove the lower pickup unit.

Reinstallation tip: Make sure to reinstall the belt over the gear when installing the replacement pickup
unit.

Figure 2-265 Remove the lower pickup unit

296 Chapter 2 Removal and replacement ENWW


7. Disconnect one connector (callout 1), and then remove two screws (callout 2). Rotate the upper pickup unit
away from the feeder to remove it.

CAUTION: The belt over the gear on the right side of the unit is not captive. Do not lose the belt.

Figure 2-266 Disconnect one connector and remove two screws

ENWW Dual cassette feeder (DCF) pickup units 297


298 Chapter 2 Removal and replacement ENWW
3 Parts and diagrams

● For additional service and support

● Order parts, accessories, and supplies

● Main parts

● Exit parts

● Main engine parts

● First pickup parts

● Front and rear frame parts

● Fuser exit drive

● Covers

● MP right cover parts

● MP Tray 1 parts

● Control panel (OPE unit) parts

● Scanner parts

● Document feeder parts

● Dual cassette feeder (DCF) parts

● Alphabetical parts list

ENWW 299
For additional service and support
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

● https://support.hp.com/wise/home/ams-fr

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

● https://support.hp.com/wise/home/apj-th

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partners, go to https://partner.hp.com .

At these locations, find information on the following topics:

● Install and configure

● Printer specifications

● Up-to-date control panel message (CPMD) troubleshooting

● Solutions for printer issues and emerging issues

● Remove and replace part instructions and videos

● Service advisories

● Warranty and regulatory information

Channel partners, access training materials in the HP University and Partner Learning Center at
https://content.ext.hp.com/sites/LMS/HPU.page.

To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/.

300 Chapter 3 Parts and diagrams ENWW


Order parts, accessories, and supplies
Ordering
Order supplies and paper www.hp.com/go/suresupply

Order genuine HP parts or accessories www.hp.com/buy/parts

Order through service or support providers Contact an HP-authorized service or support provider.

ENWW Order parts, accessories, and supplies 301


Main parts

302 Chapter 3 Parts and diagrams ENWW


Table 3-1 Main parts

Ref Description Part number Qty

3 Cassette/Tray 2 JC90-01773A 1

4 Cassette/Tray3–5 JC90-01774A 1

5 Toner collection unit X3A60-67901 1

6 HVPS JC44-00237C 1

7 Laser scanner unit JC97-04017A 1

10 Exit assembly JC90-01118B 1

11 Fuser assembly (220V) JC91-01237A 1

12 Humidity encoder/sensor JC32-00015A 1

14 Motor, duct JC93-00451A 1

15 Motor, toner supply JC93-00450B 1

16 Motor, pickup JC93-00442C 1

17 Fuser drive board (220V) JC44-00211B 1

18 SMPS-V2 (220V) JC44-00092D 1

19 Main drive unit JC93-00912C 1

19-1 Motor, main drive subassembly JC31-00123A 1

19-2 Motor, main drive subassembly JC31-00123B 1

19-3 Motor, main drive JC93-00911B 1

20 Motor, fuser drive JC93-00449A 1

21 Fan, type 6 JC31-00160C 1

22 PCA Board, main JC92-02831D 1

23 PCA Board, fax JC92-02743B 1

25 Foam filter seal JC62-00641A 1

26 Developer unit JC96-11669A 1

27 Cover, control panel JC63-05301G 1

28 OPC drum (imaging drum unit) X3A65-67903 1

Not shown Toner cartridge JC02-00140A 1

Not shown Hard disk drive SCX-HDK471 1

Not shown Transfer T2 assembly JC82-00466A 1

Not shown Cassette tray left guide JC61-08229A 1

ENWW Main parts 303


Exit parts

304 Chapter 3 Parts and diagrams ENWW


Table 3-2 Exit parts

Ref Description Part number Qty

2 Sensor, photointerrupter 0604-001393 1

6 Actuator, bin full JC66-04339A 1

7 Actuator, FD full JC66-02218A 1

8 Actuator, exit full JC66-02278A 1

Not shown Sensor, photointerrupter 0604-001490 1

ENWW Exit parts 305


Main engine parts

2-1

306 Chapter 3 Parts and diagrams ENWW


Table 3-3 Main engine parts

Ref Description Part number Qty

2-1 Right door damper and lever kit 5CM76-67901 1

3 Dust holder JC93-00078C 1

5 Pickup, second JC93-00512A 1

6 Pickup, first JC93-00511A 1

7 Registration assembly JC93-01371A 1

8-1 Sensor, photointerrupter 0604-001381 1

12 Duct JC93-00917A 1

17 High voltage package JC93-00891A 1

18-1 Fan, type 7 JC31-00161A 1

ENWW Main engine parts 307


First pickup parts

308 Chapter 3 Parts and diagrams ENWW


Table 3-4 First pickup parts

Ref Description Part number Qty

1 Pickup, main JC93-00510A 1

1-3 Pickup rollers JC93-00540A 3

ENWW First pickup parts 309


Front and rear frame parts

310 Chapter 3 Parts and diagrams ENWW


Table 3-5 Front and rear frame parts

Ref Description Part number Qty

1-1 Front door open switch JC93-00466A 1

1-2 Speaker 3001-002207 1

2-1 PCA, paper size sensor JC92-02622A 1

2-2 Grounding plate JC61-03002A 1

ENWW Front and rear frame parts 311


Fuser exit drive

312 Chapter 3 Parts and diagrams ENWW


Table 3-6 Fuser exit drive

Ref Description Part number Qty

9 Motor, step drive JC93-00452A

ENWW Fuser exit drive 313


Covers

314 Chapter 3 Parts and diagrams ENWW


Table 3-7 Covers

Ref Description Part number Qty

1 Cover, front JC63-05659A 1

2 Cover, inner JC95-02097A 1

3 Cover, middle right JC63-05298B 1

4 Cover, scan front JC95-02170A 1

5 Cover, left JC63-04541B 1

6 Cover, left top JC63-04534B 1

7 Cover, scan left JC63-05295B 1

8 Cover, left upper JC63-04534B 1

9 Cover, exit JC95-02087A 1

10 Cover, exit rear JC95-02088A 1

11 Cover, exit dummy JC63-04526B 1

12 Cover, front lower JC63-04536B 1

13 Cover, right front JC63-04539B 1

14 Cover, right rear JC63-04540B 1

15 Cover, right upper JC63-04520B 1

16 Cover, scan right JC63-05296B 1

17 Cover, rear lower JC63-04542B 1

18 Cover, rear upper JC63-04522B 1

19 Cover, rear upper dummy JC63-04528B 1

20 Cover, scan rear JC63-05297B 1

21 Cover, rear dummy JC63-04567C 1

Not shown Cover, sheet JC63-03496D 1

Not shown Cover, base JC63-04575B 1

Not shown Cover, tray exit flap JC63-04527B 1

ENWW Covers 315


MP right cover parts

316 Chapter 3 Parts and diagrams ENWW


Table 3-8 MP right cover parts

Ref Description Part number Qty

1 Cover, side upper JC63-04573B 1

3 Cover, side JC63-04576B 1

4 Cover. front MP JC63-03356C 1

5 Tray 1, multipurpose JC90-01777A 1

6 Guide, duplex upper JC61-04795A 1

7 Cover, side exit JC95-01509C 1

7-2 Actuator, fuser out JC66-03307A 1

10 Cover, side duplex JC95-01924A 1

11 Link arm, front JC66-03235A 1

13 Cover. side duplex lower JC95-01519A 1

17 Cover, harness lower JC63-03361B 1

23 Link arm, rear JC95-01518A 1

24-1 Transfer roller JC95-01943A 1

Not shown Side unit JC95-02167A 1

Not shown Tray 1, sub JC90-01778A 1

ENWW MP right cover parts 317


MP Tray 1 parts

318 Chapter 3 Parts and diagrams ENWW


Table 3-9 MP Tray 1 Parts

Ref Description Part number Qty

3-1 MP solenoid JC33-00029B 1

7 MP pickup roller JC93-00540B 3

ENWW MP Tray 1 parts 319


Control panel (OPE unit) parts

320 Chapter 3 Parts and diagrams ENWW


Table 3-10 Control panel parts

Ref Description Part number Qty

0 Control panel JC97-04947A 1

1-1 Control panel LCD sheet JC63-05379A 1

1-2 PCA, control panel JC92-02835A 1

1-3 PCA, control panel keys JC92-02435A 1

1-6 Keys, control panel JC64-00684D 1

3 Cover, control panel bottom JC63-05299A 1

ENWW Control panel (OPE unit) parts 321


Scanner parts
Scanner upper parts

322 Chapter 3 Parts and diagrams ENWW


Table 3-11 Scanner parts

Ref Description Part number Qty

2 Scanner glass, large JC97-04720B 1

4 ADF tempered glass, small JC01-00101A 1

10 PCA, scanner joint JC92-02781A 1

12 Belt JC66-02257A 1

13 Motor, scanner JC31-00158A 1

14 Hinge, Scanner left JC97-04736A 1

15 Hinge, scanner right JC97-04737A 1

ENWW Scanner parts 323


Scanner lower parts

324 Chapter 3 Parts and diagrams ENWW


Table 3-12 Scanner lower parts

Ref Description Part number Qty

1 Scanner APS sensor JC97-04507B 1

1-1 Sensor, photointerrupter 0604-001453 2

2 Lens, scanner JC97-04523B 1

6 Scanner LED lamp module JC97-04514A 1

ENWW Scanner parts 325


Document feeder parts
Document feeder upper parts

326 Chapter 3 Parts and diagrams ENWW


Table 3-13 Document feeder parts

Ref Description Part number Qty

1 Cover, ADF open JC97-04789A 1

1-3 Actuator, registration JC66-03148A 1

1-5 Actuator, detect paper JC66-03147A 1

1-7 Pickup assembly, ADF JC97-04009A 1

1-9 Guide, paper stop JC61-04647A 1

2 ADF stacker JC97-04787A 1

2-7 ADF paper length and width sensors 0604-001393 2

2-8 Actuator, paper length JC66-03209D 1

3 Cover, ADF side front JC63-05426A 1

4 Cover, ADF side rear JC63-05427A 1

5 Hinge, ADF right JC97-04555B 1

6 Hinge, ADF left JC97-04757B 1

7 PCA, ADF JC92-02446F 1

Not shown Document feeder JC97-04942A 1

ENWW Document feeder parts 327


Document feeder main frame parts

328 Chapter 3 Parts and diagrams ENWW


Table 3-14 Document feeder main frame parts

Ref Description Part number Qty

1-1 ADF friction pad JC97-04733A 1

1-3 Clutch, ADF JC47-00033G 1

1-10 Belt, ADF timing gear 6602-003186 1

1-11 ADF exit, feeder registration, cover, and detect sensors 0604-001393 4

2 Motor, ADF assembly JC97-03993A 1

2-2 Solenoid, pickup assembly JC33-00007A 1

Not shown ADF sub stacker damper JC66-03901A 1

Not shown Belt, ADF timing gear 6602-003874 1

Not shown Belt, ADF timing gear 6602-001730 1

Not shown Harness heater JC39-01583A 1

Not shown Harness finisher JC39-02072A 1

Not shown Sponge, RADF JC63-05343A 1

Not shown Badge, HP logo JC64-01027A 1

Not shown Cover, side holder JC95-01639B 1

ENWW Document feeder parts 329


Dual cassette feeder (DCF) parts
Dual cassette feeder (DCF) main parts
Figure 3-1 DCF main

330 Chapter 3 Parts and diagrams ENWW


Table 3-15 DCF main

Ref Description Part number Qty

1 Cassette four JC90-01666A 1

2 Cover, left DCF JC63-04607B 1

8 Cassette five JC90-01664A 1

9 Caster wheel 6109-001138 4

11 Cover, front DCF JC63-04606B 1

16 Main pickup JC93-00513A 2

17 Timing belt, gear 6602-003185 1

18 Door, right DCF JC90-01285A 1

19 Cover, right DCF JC63-04605B 1

20 Rear auto-size holder JC93-00018A 2

21 Drive assembly - main, (DCF pickup motor) JC93-00442C 1

22 Feed motor, DCF JC93-00447A 1

26 Drive Feed Assy JC39-01692A 1

29 Cable, DCR Size Sensor JC39-01695A 1

30 PCA, DCF JC92-02978A 1

31 IF Cable JC39-01690A 1

32 Cover, rear DCF JC63-04604B 1

Not shown PCA, paper size sensor JC92-02622A 1

Not shown Door open sensor JC39-01696A 1

ENWW Dual cassette feeder (DCF) parts 331


Dual cassette feeder (DCF) main frame pickup 1 parts
Figure 3-2 DCF main frame pickup 1

332 Chapter 3 Parts and diagrams ENWW


Table 3-16 DCF main frame pickup 1

Ref Description Part number Qty

0 DCF, main pickup JC93-00513A 2

1 Main Pickup Sub Assy JC93-00510A 2

2 Photo interrupter 0604-001381 2

3 Feed pulley JC66-03288A 2

5 Second pickup guide JC61-04717A 2

6 Idle feed roller JC66-03287A 2

ENWW Dual cassette feeder (DCF) parts 333


Dual cassette feeder (DCF) main frame pickup parts
Figure 3-3 DCF main frame pickup

334 Chapter 3 Parts and diagrams ENWW


Table 3-17 DCF main frame pickup

Ref Description Part number Qty

0 Main Pickup lower and upper JC93-00510A 2

1 Tray 2–x rollers JC93-00540A 6

7-4 Coupler, torque limiter JC67-00455A 2

7-7 Fixer, e-ring JC61-01367A 2

ENWW Dual cassette feeder (DCF) parts 335


Dual cassette feeder (DCF) main frame pickup, upper parts
Figure 3-4 DCF main frame pickup, upper

336 Chapter 3 Parts and diagrams ENWW


Table 3-18 DCF main frame pickup, upper

Ref Description Part number Qty

0 Main frame pickup, upper JC93-00504A 2

3 Actuator, empty pickup JC66-03199A 2

4 Clutch, one way JC66-00977A 4

5 Gear-m, joint JC66-00943A 2

6 Gear-m, one way JC66-00941A 2

7 Gear-m, idle JC66-00940A 2

12 Holder-m, idle one way JC61-01288A 2

14 Photo interrupter 0604-001393 4

ENWW Dual cassette feeder (DCF) parts 337


Alphabetical parts list
Table 3-19 Alphabetical parts list
Description Part number Table and page

Actuator, bin full JC66-04339A Exit parts on page 305

Actuator, detect paper JC66-03147A Document feeder parts


on page 327

Actuator, empty pickup JC66-03199A DCF main frame pickup, upper


on page 337

Actuator, exit full JC66-02278A Exit parts on page 305

Actuator, FD full JC66-02218A Exit parts on page 305

Actuator, fuser out JC66-03307A MP right cover parts on page 317

Actuator, paper length JC66-03209D Document feeder parts


on page 327

Actuator, registration JC66-03148A Document feeder parts


on page 327

ADF exit, feeder registration, cover, and detect sensors 0604-001393 Document feeder main frame
parts on page 329

ADF friction pad JC97-04733A Document feeder main frame


parts on page 329

ADF paper length and width sensors 0604-001393 Document feeder parts
on page 327

ADF stacker JC97-04787A Document feeder parts


on page 327

ADF sub stacker damper JC66-03901A Document feeder main frame


parts on page 329

ADF tempered glass, small JC01-00101A Scanner parts on page 323

Badge, HP logo JC64-01027A Document feeder main frame


parts on page 329

Belt JC66-02257A Scanner parts on page 323

Belt, ADF timing gear 6602-003186 Document feeder main frame


parts on page 329

Belt, ADF timing gear 6602-003874 Document feeder main frame


parts on page 329

Belt, ADF timing gear 6602-001730 Document feeder main frame


parts on page 329

Cable, DCR Size Sensor JC39-01695A DCF main on page 331

Cassette five JC90-01664A DCF main on page 331

Cassette four JC90-01666A DCF main on page 331

Cassette tray left guide JC61-08229A Main parts on page 303

Cassette/Tray 2 JC90-01773A Main parts on page 303

Cassette/Tray3–5 JC90-01774A Main parts on page 303

338 Chapter 3 Parts and diagrams ENWW


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Caster wheel 6109-001138 DCF main on page 331

Clutch, ADF JC47-00033G Document feeder main frame


parts on page 329

Clutch, one way JC66-00977A DCF main frame pickup, upper


on page 337

Control panel JC97-04947A Control panel parts on page 321

Control panel LCD sheet JC63-05379A Control panel parts on page 321

Coupler, torque limiter JC67-00455A DCF main frame pickup


on page 335

Cover, ADF open JC97-04789A Document feeder parts


on page 327

Cover, ADF side front JC63-05426A Document feeder parts


on page 327

Cover, ADF side rear JC63-05427A Document feeder parts


on page 327

Cover, base JC63-04575B Covers on page 315

Cover, control panel JC63-05301G Main parts on page 303

Cover, control panel bottom JC63-05299A Control panel parts on page 321

Cover, exit JC95-02087A Covers on page 315

Cover, exit dummy JC63-04526B Covers on page 315

Cover, exit rear JC95-02088A Covers on page 315

Cover, front JC63-05659A Covers on page 315

Cover, front DCF JC63-04606B DCF main on page 331

Cover, front lower JC63-04536B Covers on page 315

Cover, harness lower JC63-03361B MP right cover parts on page 317

Cover, inner JC95-02097A Covers on page 315

Cover, left JC63-04541B Covers on page 315

Cover, left DCF JC63-04607B DCF main on page 331

Cover, left top JC63-04534B Covers on page 315

Cover, left upper JC63-04534B Covers on page 315

Cover, middle right JC63-05298B Covers on page 315

Cover, rear DCF JC63-04604B DCF main on page 331

Cover, rear dummy JC63-04567C Covers on page 315

Cover, rear lower JC63-04542B Covers on page 315

Cover, rear upper JC63-04522B Covers on page 315

Cover, rear upper dummy JC63-04528B Covers on page 315

ENWW Alphabetical parts list 339


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Cover, right DCF JC63-04605B DCF main on page 331

Cover, right front JC63-04539B Covers on page 315

Cover, right rear JC63-04540B Covers on page 315

Cover, right upper JC63-04520B Covers on page 315

Cover, scan front JC95-02170A Covers on page 315

Cover, scan left JC63-05295B Covers on page 315

Cover, scan rear JC63-05297B Covers on page 315

Cover, scan right JC63-05296B Covers on page 315

Cover, sheet JC63-03496D Covers on page 315

Cover, side JC63-04576B MP right cover parts on page 317

Cover, side duplex JC95-01924A MP right cover parts on page 317

Cover, side exit JC95-01509C MP right cover parts on page 317

Cover, side holder JC95-01639B Document feeder main frame


parts on page 329

Cover, side upper JC63-04573B MP right cover parts on page 317

Cover, tray exit flap JC63-04527B Covers on page 315

Cover. front MP JC63-03356C MP right cover parts on page 317

Cover. side duplex lower JC95-01519A MP right cover parts on page 317

DCF, main pickup JC93-00513A DCF main frame pickup 1


on page 333

Developer unit JC96-11669A Main parts on page 303

Document feeder JC97-04942A Document feeder parts


on page 327

Door open sensor JC39-01696A DCF main on page 331

Door, right DCF JC90-01285A DCF main on page 331

Drive assembly - main, (DCF pickup motor) JC93-00442C DCF main on page 331

Drive Feed Assy JC39-01692A DCF main on page 331

Duct JC93-00917A Main engine parts on page 307

Dust holder JC93-00078C Main engine parts on page 307

Exit assembly JC90-01118B Main parts on page 303

Fan, type 6 JC31-00160C Main parts on page 303

Fan, type 7 JC31-00161A Main engine parts on page 307

Feed motor, DCF JC93-00447A DCF main on page 331

Feed pulley JC66-03288A DCF main frame pickup 1


on page 333

340 Chapter 3 Parts and diagrams ENWW


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Fixer, e-ring JC61-01367A DCF main frame pickup


on page 335

Foam filter seal JC62-00641A Main parts on page 303

Front door open switch JC93-00466A Front and rear frame parts
on page 311

Fuser assembly (220V) JC91-01237A Main parts on page 303

Fuser drive board (220V) JC44-00211B Main parts on page 303

Gear-m, idle JC66-00940A DCF main frame pickup, upper


on page 337

Gear-m, joint JC66-00943A DCF main frame pickup, upper


on page 337

Gear-m, one way JC66-00941A DCF main frame pickup, upper


on page 337

Grounding plate JC61-03002A Front and rear frame parts


on page 311

Guide, duplex upper JC61-04795A MP right cover parts on page 317

Guide, paper stop JC61-04647A Document feeder parts


on page 327

Hard disk drive SCX-HDK471 Main parts on page 303

Harness finisher JC39-02072A Document feeder main frame


parts on page 329

Harness heater JC39-01583A Document feeder main frame


parts on page 329

High voltage package JC93-00891A Main engine parts on page 307

Hinge, ADF left JC97-04757B Document feeder parts


on page 327

Hinge, ADF right JC97-04555B Document feeder parts


on page 327

Hinge, Scanner left JC97-04736A Scanner parts on page 323

Hinge, scanner right JC97-04737A Scanner parts on page 323

Holder-m, idle one way JC61-01288A DCF main frame pickup, upper
on page 337

Humidity encoder/sensor JC32-00015A Main parts on page 303

HVPS JC44-00237C Main parts on page 303

Idle feed roller JC66-03287A DCF main frame pickup 1


on page 333

IF Cable JC39-01690A DCF main on page 331

Keys, control panel JC64-00684D Control panel parts on page 321

Laser scanner unit JC97-04017A Main parts on page 303

ENWW Alphabetical parts list 341


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Lens, scanner JC97-04523B Scanner lower parts on page 325

Link arm, front JC66-03235A MP right cover parts on page 317

Link arm, rear JC95-01518A MP right cover parts on page 317

Main drive unit JC93-00912C Main parts on page 303

Main frame pickup, upper JC93-00504A DCF main frame pickup, upper
on page 337

Main pickup JC93-00513A DCF main on page 331

Main Pickup lower and upper JC93-00510A DCF main frame pickup
on page 335

Main Pickup Sub Assy JC93-00510A DCF main frame pickup 1


on page 333

Motor, ADF assembly JC97-03993A Document feeder main frame


parts on page 329

Motor, duct JC93-00451A Main parts on page 303

Motor, fuser drive JC93-00449A Main parts on page 303

Motor, main drive JC93-00911B Main parts on page 303

Motor, main drive subassembly JC31-00123A Main parts on page 303

Motor, main drive subassembly JC31-00123B Main parts on page 303

Motor, pickup JC93-00442C Main parts on page 303

Motor, scanner JC31-00158A Scanner parts on page 323

Motor, step drive JC93-00452A Fuser exit drive on page 313

Motor, toner supply JC93-00450B Main parts on page 303

MP pickup roller JC93-00540B MP Tray 1 Parts on page 319

MP solenoid JC33-00029B MP Tray 1 Parts on page 319

OPC drum (imaging drum unit) X3A65-67903 Main parts on page 303

PCA Board, fax JC92-02743B Main parts on page 303

PCA Board, main JC92-02831D Main parts on page 303

PCA, ADF JC92-02446F Document feeder parts


on page 327

PCA, control panel JC92-02835A Control panel parts on page 321

PCA, control panel keys JC92-02435A Control panel parts on page 321

PCA, DCF JC92-02978A DCF main on page 331

PCA, paper size sensor JC92-02622A Front and rear frame parts
on page 311

PCA, paper size sensor JC92-02622A DCF main on page 331

PCA, scanner joint JC92-02781A Scanner parts on page 323

342 Chapter 3 Parts and diagrams ENWW


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Photo interrupter 0604-001381 DCF main frame pickup 1


on page 333

Photo interrupter 0604-001393 DCF main frame pickup, upper


on page 337

Pickup assembly, ADF JC97-04009A Document feeder parts


on page 327

Pickup rollers JC93-00540A First pickup parts on page 309

Pickup, first JC93-00511A Main engine parts on page 307

Pickup, main JC93-00510A First pickup parts on page 309

Pickup, second JC93-00512A Main engine parts on page 307

Rear auto-size holder JC93-00018A DCF main on page 331

Registration assembly JC93-01371A Main engine parts on page 307

Right door damper and lever kit 5CM76-67901 Main engine parts on page 307

Scanner APS sensor JC97-04507B Scanner lower parts on page 325

Scanner glass, large JC97-04720B Scanner parts on page 323

Scanner LED lamp module JC97-04514A Scanner lower parts on page 325

Second pickup guide JC61-04717A DCF main frame pickup 1


on page 333

Sensor, photointerrupter 0604-001393 Exit parts on page 305

Sensor, photointerrupter 0604-001490 Exit parts on page 305

Sensor, photointerrupter 0604-001381 Main engine parts on page 307

Sensor, photointerrupter 0604-001453 Scanner lower parts on page 325

Side unit JC95-02167A MP right cover parts on page 317

SMPS-V2 (220V) JC44-00092D Main parts on page 303

Solenoid, pickup assembly JC33-00007A Document feeder main frame


parts on page 329

Speaker 3001-002207 Front and rear frame parts


on page 311

Sponge, RADF JC63-05343A Document feeder main frame


parts on page 329

Timing belt, gear 6602-003185 DCF main on page 331

Toner cartridge JC02-00140A Main parts on page 303

Toner collection unit X3A60-67901 Main parts on page 303

Transfer roller JC95-01943A MP right cover parts on page 317

Transfer T2 assembly JC82-00466A Main parts on page 303

Tray 1, multipurpose JC90-01777A MP right cover parts on page 317

ENWW Alphabetical parts list 343


Table 3-19 Alphabetical parts list (continued)

Description Part number Table and page

Tray 1, sub JC90-01778A MP right cover parts on page 317

Tray 2–x rollers JC93-00540A DCF main frame pickup


on page 335

344 Chapter 3 Parts and diagrams ENWW


4 Troubleshooting

● How to search for printer documentation

● Control panel overview

● Understanding the status LED

● Firmware upgrades

● Clearing paper jams

● Service mode

● Error codes

● Printing quality problems

● Adjusting the document feeder skew

● Other errors

● Connection diagrams

ENWW 345
How to search for printer documentation
The CPMD, error codes, and other support documentation for each printer is found on the internal HP portals
GCSN and WISE (formerly SAW). GCSN is available to HP channel partners and WISE is available to call agents,
service technicians, and other HP internal users. The level of detail available will depend on your access
credentials.

How to search WISE for printer documentation


These instructions are for HP internal use by call agents, service technicians, and other internal users. To learn
how to find support content in WISE, watch the video here.

To view a list of control panel message documents per printer in WISE, enter document ID c05048451, to locate
CPMD list.

Go to WISE and enter this document ID c05791539 for written instructions.

How to search GCSN for printer documentation


These instructions are for internal use by HP Channel Partners. To learn how to find support content in GCSN,
watch the video here or follow these steps:

1. On the Home screen in GCSN, open Technical information using one of the following two methods:

● Type TINF in the Speedcode field found in the upper right corner and press Enter, or

● On the Home page, click Technical information in the left pane.

346 Chapter 4 Troubleshooting ENWW


2. Under Product Search, select the Type, Category, Family, and Series that match your product model (leave
the Model field as blank or the default).

NOTE: Make sure to login to GCSN using your service-qualified credentials to access the most
comprehensive content list available. To find out how to become service-qualified, contact your HP
representative.

Figure 4-1 Sample product search criteria

3. Click Add Favorites and then click Add to add the printer to your Favorites list and allow you to bypass the
Product Search fields next time for that particular model (Optional).

4. Clear all of the high-level check boxes.

ENWW How to search for printer documentation 347


5. Select the check boxes for the document types for which you want to search.

NOTE: Select only the high-level Manuals and Guides search option if you are not sure in which type of
manual or guide the content might be listed.

6. Select Submit.

7. If needed, click Back To selection Criteria and narrow your search (the maximum allowed search result is
100 documents).

NOTE: Do not select the Top Issue option unless you only want to view top issues for that model. All other
available content will be filtered out.

Technical information type Select this checkbox

CPMD CPMD-Map

List of all CPMDs per product Support Information

Installation Guide or Hardware Install Guide Maintenance/Service Guide or Install Guide

Service cost document Install Guide or Service Guide/Manual

Service guide or Service manual Service Guide/Manual

Self-solve or troubleshooting document Support Information

User manual or User guide User Guide

Warranty and Legal Guide Warranty Statement

348 Chapter 4 Troubleshooting ENWW


Control panel overview
Figure 4-2 Control panel overview

Callout Item Description

1 Touch screen Shows the current printer status and prompts during an operation. You can set menus
easily using the display screen.

2 Job Status Shows the jobs currently running, queued jobs, completed jobs, current error code or
secured jobs.

3 Counter Shows the amount of paper used (see “Counter button”)

4 Numeric keypad Dials numbers and enters alphanumeric characters. You can also enter the number value
for document copies or other options.

5 Eco Turn on Eco mode. Turn on the Eco mode to reduce toner consumption and paper usage
when pc-printing and copying only (see "Eco button").

6 Power/Wakeup Turns the power on or off. When the blue LED is on, the printer is powered on and you can
use it. To turn the printer off, press and hole this button for at least 3 seconds. Press Yes
when the confirmation window appears.

7 Clear Deletes characters in the edit area.

8 Interrupt Stops a print or copy job in operation for urgent copying.

9 Stop Stops an operation at any time. The pop-up window appears on the screen showing the
current job that the user can stop or resume.

10 Start Starts a job.

11 Redial/Pause Redials the recently sent fax number or received caller ID in ready mode, or inserts a pause
(-) into a fax number in edit mode.

12 Logout Allows user to log out.

13 On Hook Dial When you press this button, you can hear a dial tone. Then enter a fax number. It is similar
to making a call using a speaker phone.

14 Reset Resets the current printer setup.

15 Status LED Shows the status of your printer (see "Understanding the LEDs").

ENWW Control panel overview 349


IMPORTANT: When you use the display screen, use your finger only. The screen may be damaged with anything
else.

350 Chapter 4 Troubleshooting ENWW


Understanding the status LED
The color of the LED indicates the printer's current status.

LED Status Description

Status Off ● The printer is offline.

● The printer is in power save mode. When data is received or any button is pressed,
the printer automatically switches to online.

Blue On The printer is on-line and can be used.

Blinking Fax The printer is sending or receiving faxes.

Copy The printer is copying documents.

Scan The printer is scanning documents.

Print ● When the status LED blinks slowly, the printer is receiving
data from the computer.

● When the status LED blinks rapidly, the printer is printing.

Orange On ● The toner cartridge has reached its end of life. Remove the old toner cartridge and
install a new one.

● A paper jam has occurred.

● The cover is opened. Close the cover.

● There is no paper in the tray. Load paper in the tray.

● The printer has stopped due to a major error. Check the display message.

Blinking ● A minor error has occurred and the printer is waiting for the error to be cleared.
Check the display message. When the problem is cleared, the printer resumes.

● The toner cartridge is near the end of its life. Order a new toner cartridge. You may
temporarily increase the print quality by redistributing the toner.

Power Blue On The print is online and may be used.

The printer is in power save mode. When data is received or any screen is pressed, the
printer switches to online automatically.

Off The printer is offline.

NOTE:

● Estimated cartridge life means the expected or estimated toner cartridge life, which indicates the average
capacity of print-outs and is designed pursuant to ISO/IEC 19752. The number of pages may be affected by
operating environment, printing interval, graphics, media and media size. Some amount of toner may
remain in the cartridge even when the orange LED is on and the printer stops printing.

● Some LEDs may not be available depending on model or country/region.

ENWW Understanding the status LED 351


Firmware upgrades
To download the most recent firmware upgrade for the product, go to:

● In the US, go to www.hp.com/support.

a. Select Get drivers, Software, and Firmware, and then select the appropriate product by name.

NOTE: More than one product model might be listed. Make sure to select the correct model so that
the upgraded firmware supports all of the product functions.

b. Select the driver language and operating system.

c. Locate the firmware download, and then select Download.

● Outside the U.S., go to www.hp.com/support.

a. Select your country/region.

b. Select Drivers & Downloads.

c. Enter the product name in the Find my product dialogue box, and then select Go.

TIP: Click on the How do I find my product name/number? link to see a short video on identifying the
printer name and number.

d. Select the appropriate product by name.

NOTE: More than one product model might be listed. Make sure to select the correct model so that
the upgraded firmware supports all of the product functions.

e. Select the driver language and operating system.

f. Locate the firmware download, and then select Download.

● Perform a firmware upgrade

352 Chapter 4 Troubleshooting ENWW


Perform a firmware upgrade
The firmware bundle is a .bdl file. This file requires an interactive upgrade method. The traditional FTP, LPR or
Port 9100 methods of upgrading are not available. Use the following method to upgrade the firmware for this
product through the HP Embedded Web Server.

NOTE: The product should be at the Ready state.

The firmware update might take 10 minutes or longer based on the input/output (I/O) transfer rates and the time
it takes for the product to reinitialize.

1. Open an Internet browser window.

2. Enter the product IP address in the URL line.

3. Sign in using the admin user name and password: admin/admin.

NOTE: The admin password is set the first time the printer initializes.

4. Select the Maintenance tab.

5. Click Upgrade Wizard.

6. Click Browse and browse to the location where the firmware upgrade file was downloaded to, and then
select the firmware file—the file has an .hd file extension. Click the Next button to verify the firmware file.
Click the Next button to perform the upgrade.

NOTE: Do not close the browser window OR interrupt communication until the HP Embedded Web Server
(EWS) displays the confirmation page.

7. After the product reinitializes, return to the Maintenance tab to verify the updated firmware version or print
a configuration page and verify that the latest firmware version has been installed.

ENWW Firmware upgrades 353


Clearing paper jams
When a paper jam occurs, a warning message appears on the display screen.

CAUTION: To avoid tearing the paper, pull the jammed paper out slowly and gently. Follow the instructions in
the following sections to clear the jam.

● Jam in Tray 2

● Jam in optional trays

● Jam in Tray 1 (MP)

● Jam inside the printer

● Jam in the fuser area

● Jam in the exit area

● Jam in the duplex unit area

● Clearing original document jams

● Original paper jam in exit area of scanner

● Jam in the optional inner finisher area

Jam in Tray 2
Illustrations in this manual may differ from your printer, depending on the model and options installed. Check
your printer type (see "Printer overview").

If you do not see paper in this area, stop and go to next step.

354 Chapter 4 Troubleshooting ENWW


If you do not see paper in this area, stop and go to next step.

Jam in optional trays


The procedure is same for all optional trays.

If you do not see paper in this area, stop and go to next step.

ENWW Clearing paper jams 355


If you do not see paper in this area, stop and go to next step.

If you do not see paper in this area, stop and go to next step.

356 Chapter 4 Troubleshooting ENWW


Jam in Tray 1 (MP)

Jam inside the printer


The fuser area is hot. Turn the printer off and let the printer cool before removing paper from the Fuser Unit
area. Failure to take care when removing paper from this area may cause injury.

NOTE: Illustrations on this manual may differ from your printer depending on its options or models. Check your
printer type (see "Printer overview").

Jam feed 1, Jam feed 2

Jam feed 3, Jam feed 4 (Optional device only)

Jam in the fuser area


The fuser area is hot. Take care when removing paper from the printer.

ENWW Clearing paper jams 357


If you do not see paper in this area, stop and go to next step.

Jam in the exit area


The fuser area is hot. Take care when removing paper from the printer.

If you do not see paper in this area, stop and go to next step.

The fuser area is hot. Take care when removing paper from the printer.

NOTE: If the optional Finisher is installed, remove the jammed paper as shown below.

358 Chapter 4 Troubleshooting ENWW


If this paper jam persists, make sure the bin full sensor is unfolded. The bin full sensor is located in front of the
output tray.

Jam in the duplex unit area


The fuser area is hot. Take care when removing paper from the printer.

If you do not see paper in this area, stop and go to next step.

If you do not see paper in this area, stop and go to next step.

ENWW Clearing paper jams 359


Clearing original document jams
To prevent document jams, use the scanner glass for thick, thin or mixed paper originals.

CAUTION: To avoid tearing the document, remove the jammed document slowly and carefully.

Original paper jam in front of scanner

Original paper jam inside of scanner

NOTE:

● Illustrations in this manual may differ from your printer, depending on the model and options installed.
Check your printer type (see "Printer overview").

● This troubleshooting may not be available, depending on the printer model or optional accessories
installed (see "Optional accessories").

360 Chapter 4 Troubleshooting ENWW


If you do not see paper in this area, stop and go to next step.

If you do not see paper in this area, stop and go to next step.

Original paper jam in exit area of scanner


Illustrations in this manual may differ from your printer, depending on the model and options installed. Check
your printer type (see "Printer overview").

ENWW Clearing paper jams 361


NOTE:

● This troubleshooting may not be available, depending on the printer model or optional accessories
installed (see "Optional accessories").

Jam in the optional inner finisher area

If you do not see paper in this area, stop and go to next step.

362 Chapter 4 Troubleshooting ENWW


If you do not see paper in this area, stop and go to next step.

ENWW Clearing paper jams 363


364 Chapter 4 Troubleshooting ENWW
Service mode
Overview
In service (tech) mode, the technician can check the printer and perform various tests to isolate the cause of a
malfunction. While in service mode, the printer still performs all normal operations.

Entering and exiting service mode


1. To enter service mode: Press and hold the 1, 2, and 3 number keys simultaneously. When the password
dialog box displays, enter ”1934” and then press the OK button.

2. To exit service mode: Press the Exit Service button in the right upper corner of the display.

Service mode sub-menus


NOTE: Some menu items may not appear on the display depending on the options or models.

Table 4-1 Information tab


Level 1 Level 2 Level 3 Level 4

Information General

Supply Status Customer Replacement Unit Toner

Field Replacement Unit Imaging Unit

Development Unit

Waste Toner Container

Transfer

Fuser

Roller

ADF Roller

Software Version

Service Hours Power On Hours

Lower Power Hours

Power Save Hours

Fault Log

Print Reports Supplies Information

Usage Counter

Error Information

Fax Protocol Dump

Fax Diagnostics

Job Duty

Auto Toning History

ENWW Service mode 365


Table 4-1 Information tab (continued)

Level 1 Level 2 Level 3 Level 4

Maintenance

Toner Event

Export Reports

Table 4-2 Maintenance Counts tab

Level 1 Level 2 Level 3 Level 4

Maintenance Counts Fault Count

Jam Count Print Jam Pickup Jam

Feed Jam

Duplex Jam

Exit Jam

Scan Jam Feed Jam

Regi Jam

Scan Jam

Exit Jam

Duplex Regi Jam

Duplex Scan Jam

Duplex Exit Jam

Part Replacement Count Toner Cartridge

Imaging Unit

Development Unit

Transfer

Fuser

Roller

ADF Roller

Table 4-3 Diagnostics tab


Level 1 Level 2 Level 3 Level 4

Diagnostics Engine Diagnostics Engine NVM Initialization

Engine NVM Read/Write

Engine Test Routines

Fax Diagnostics Fax NVM Read/Write

Fax Test Routines

366 Chapter 4 Troubleshooting ENWW


Table 4-3 Diagnostics tab (continued)

Level 1 Level 2 Level 3 Level 4

Scanner Diagnostics Scanner/ADF NVM Read/Write

Scanner/ADF Test Routines

Adjustment Print Adjustment Automatic Adjustment

Image Position

Print Test Patterns

Copy Adjustment Image Position

Scan Area Adjustment Automatic Adjustment

Manual Adjustment

ADF Adjustment Automatic Adjustment

Manual Adjustment

Image Management Auto Tone Adjustment Activation Normal

Full

Auto Tone Adjustment Normal

Full

Print Test Patterns Skew Pattern

Table 4-4 Service Functions tab


Level 1 Level 2 Level 3 Level 4

Service Functions Main Memory Clear

Part Replacement Alert Imaging Unit

Development Unit

Fuser

Hard Disk Maintenance Device Configuration Data Clear

Temporary & Spool Data Clear

User Saved Data & Log Clear

All Saved Data Clear

Hard Disk Check

EIUL Off

On

Count Setting of Large Pages 1 Count Up

2 Count Up

Port Enable Telnet

Enable ADB

ENWW Service mode 367


Table 4-4 Service Functions tab (continued)

Level 1 Level 2 Level 3 Level 4

Enable VNC

Debug Log Off / Job Status / Details

Capture Log

TR Control Mode

Paper Low Warning Message

SFE

Dealer ID

Low-Temperature Idling Mode

Service mode menu item descriptions


Information menu items

General (Information > General)

This menu displays the following information

● Printer serial number

● Ethernet IP address

● Ethernet Mac address

● Optional Ethernet IP address

● Optional Ethernet Mac address

● Total printed impressions

● Installed date and time

Supply Status (Information > Supply Status)

This menu displays the status of both customer-replaceable and field-replaceable parts on the printer. Select an
item on the list to see the status for that item. The status is shown in the following columns:

NOTE: A technician may edit the default warning value with in the given threshold. Selecting certain items will
enable the Reset button, which allows setting the current count to zero after replacing the part.

● Status: This shows one of the following status values for the selected item:

368 Chapter 4 Troubleshooting ENWW


– OK: The current count is smaller than the default warning value.

– Check: The current count is larger than the default warning value.

– Off: The current count is exceeds the maximum life.

● Count: This shows the current count of the selected item.

● Maximum life: This shows the maximum capacity of the selected item.

Software Version (Information > Software Version)

● This menu displays detail for all of the versions of the software installed on the system.

Service Hours (Information > Service Hours)

This menu displays two items:

● Power on Hours: This indicates the number of hours the printer power has been turned on since the time it
first booted.

● Power Save Hours: This indicates the number of hours the printer has been in power save mode since the
time it first booted.

Fault Log (Information > Fault Log)

● This menu displays the faults that occurred while the printer was operating. Pressing the Clear button will
clear the fault log.

Print Reports (Information > Print Reports)

This menu displays the following list of reports that can be printed from the printer:

● Supplies Information

● Usage Counter

● Error Information

● Fax Protocol Dump

● Fax Diagnostics

● Job Duty

● Maintenance

● Toner Event

● Auto Toning History: This report shows the history of the execution of the Tone Reproduction Curve (TRC)
control. The TRC control preserves color consistency when supplies change as a result of long-term use
and environmental conditions. The purpose of this report is to verify the TRC control works normally.

– If the TRC control is performing normally, the “Pass” count must be a non-zero value and the “Fail”
count must be zero.

– If the “Fail” count is not zero, check the image density sensor.

ENWW Service mode 369


Export Reports ((Information > Export Reports)

This menu exports the following reports to a USB thumb drive using the selected format:

● Configuration

● Error Information

● Supplies Information

● Usage Counter Reports

Maintenance Counts menu items

Fault Count (Maintenance Counts > Fault Count)

This menu displays the printer fault counts. Select one fault group and press OK to see detailed fault
descriptions. These descriptions show the engine diagnostic codes and descriptions of the faults, along with the
number of occurrences.

● The following shows the groups of faults defined for the printer:

A1 Motor H2 Output (Bins) System S3 Scan System

A2 Fan M1 Input (Trays) System S5 UI System

A3 Sensor M2 Media Path System S6 Network System

C1 Toner Cartridge Unit M3 Output (Bins) System S7 HDD System

C3 Imaging Unit M4 Auto Document Feeder System U1 Fusing Unit

C7 Fusing Unit S1 Video Systems U2 LSU Unit

H1 Input (Trays) System S2 Engine System

Jam Count (Maintenance Counts > Jam Count)

This menu displays the printer jam counts. Select one jam group, which indicates the location of jams, and press
OK to see detailed jam location descriptions and number of occurrences.

● The following shows the jam groups defined for the printer:

Level 1 Level 2

Print Jam Pickup Jam

Feed Jam

Duplex Jam

Exit Jam

Scan Jam Feed Jam

Regi Jam

Scan Jam

Exit Jam

Duplex Regi Jam

370 Chapter 4 Troubleshooting ENWW


Level 1 Level 2

Duplex Scan Jam

Duplex Exit Jam

Part Replacement Count (Maintenance Counts > Part Replacement Count)

This menu displays the printer part replacement counts. Select one part group and press OK to see the exact
name of the part along with the number of replacements done.

● The following shows the groups of replaceable parts for the printer:

Unit Item Sensing Method

Toner cartridge Toner (Black) Auto sensing

Imaging unit Imaging unit (Black) Auto sensing

Development unit Development unit (Black) Count clear

Transfer Transfer roller Count clear

Fuser Fuser Auto sensing

Rollers Pickup roller kit (Tray 2) Count clear

Pickup roller kit (Tray 3) Count clear

Pickup roller kit (Tray 4) Count clear

Pickup roller kit (Tray 5) Count clear

Document feeder roller Document feeder roller Count clear

Document feeder separation pad Count clear

Diagnostics menu items

Engine NVM Initialization (Diagnostics > Engine Diagnostics > Engine NVM Initialization)

● This menu initializes all engine NVM values to the default.

Engine NVM Read/Write (Diagnostics > Engine Diagnostics > Engine NVM Read/Write)

This menu allows a technician to change configuration values for printer firmware. The technician may navigate
through a list of codes with descriptions and saved values or search for a specific configuration value. After
selecting the value, pressing the Edit button opens an interface for input.

● The following shows the codes supported on the printer:

Code Display Meaning Default Max/Min

103-0031 Regi Length Buckle Control : Regi On Curl 10 16 / 7

103-0032 Duplex Regi Curl Length Buckle Control : Duplex Regi On Curl (x1) 10 16 / 7

103-0033 Double Speed Duplex Regi Curl Buckle Control : Duplex Regi On Curl (x2) 10 16 / 7
Length

105-0030 MHV DC Black (MHV Bias Control) Charger HV Black DC Duty 10 20 / 0

ENWW Service mode 371


Code Display Meaning Default Max/Min

106-0030 Deve DC Black (Deve Bias Control) Deve DC Black 10 20 / 0

106-0070 Deve VPP Black Deve VPP Black 10 20 / 0

109-0200 StandBy Center Temperature offset Center Target Temperature during 10 15 / 5


standby mode

109-0201 StandBy Side Temperature offset Side Target Temperature during standby 10 15 / 5
mode

109-0205 Warmup Center Temperature offset Center Target Temperature during 10 15 / 5


warmup mode

109-0206 Warmup Side Temperature offset Side Target Temperature during warmup 10 15 / 5
mode

109-0255 Thin Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0256 Thin Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0265 Plain Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0266 Plain Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0275 Heavy Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0276 Heavy Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0280 Extra Heavy Center Temperature Media type offset for Center fuser roll 10 15 / 5
offset temperature

109-0281 Extra Heavy Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0300 Envelopes Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0301 Envelopes Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0305 Labels Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0306 Labels Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0310 Thick Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0311 Thick Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0315 Recycled Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

109-0316 Recycled Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0320 Special Center Temperature offset Media type offset for Center fuser roll 10 15 / 5
temperature

372 Chapter 4 Troubleshooting ENWW


Code Display Meaning Default Max/Min

109-0321 Special Side Temperature offset Media type offset for Side fuser roll 10 15 / 5
temperature

109-0325 1200 dpi_thin Center Temperature Media type offset for Center fuser roll 10 15 / 5
offset temperature

109-0326 1200 dpi_thin Side Temperature Media type offset for Side fuser roll 10 15 / 5
offset temperature

109-0330 1200 dpi_plain Center Temperature Media type offset for Center fuser roll 10 15 / 5
offset temperature

109-0331 1200 dpi_plain Side Temperature Media type offset for Side fuser roll 10 15 / 5
offset temperature

109-0335 1200 dpi_thick Center Temperature Media type offset for Center fuser roll 10 15 / 5
offset temperature

109-0336 1200 dpi_thick Side Temperature Media type offset for Side fuser roll 10 15 / 5
offset temperature

110-0070 LD Power Black (LD Light Level Black) Black LD Power at Normal Speed 10 20 / 0

111-0030 Toner Vcon Black Toner Vcon Black 100 115 / 85

111-0170 Toner Target Black Black target TC sensor value 10 20 / 0

Engine Test Routines (Diagnostics > Engine Diagnostics > Engine Test Routines)

This menu allows a technician to perform test routines for the printer. The technician may navigate through a list
of routines with descriptions and saved values or search for a specific code. They may select a maximum of three
routines at the same time. After selecting one or more routines, pressing the OK button opens an interface that
list the selected routines. The technician may start or stop a desired routine.

● The following shows the routines supported on the printer:

Code Displayed Name Meaning

100-0000 Main BLDC Motor Main BLDC Motor is On/Off

100-0001 Main BLDC Motor Slow Main BLDC Motor Slow On/Off

100-0010 Main BLDC Motor Ready Detect if Main BLDC Motor runs at normal speed

100-0044 OPC Motor K Black Opc BLDC Motor is On/Off

100-0049 K OPC Motor Ready Detect if Black OPC BLDC Motor runs at normal speed

100-0076 Ozone Suction Fan Run Start/Stop Ozone Suction Fan run

100-0077 Ozone Suction Fan Ready Detects if Ozone Suction Fan runs at normal speed.

100-0120 Exit Motor Forward Fast Exit Motor Forward Fast On/Off

100-0130 Exit Motor Forward Slow Exit Motor Forward Slow On/Off

100-0131 Exit Motor Backward Exit Motor Forward Backward On/Off

100-0132 Exit Motor Backward Slow Exit Motor Forward Backward Slow On/Off

100-0140 Duplex Motor Forward Duplex Motor Forward On/Off

100-0141 Duplex Motor Forward Slow Duplex Motor Forward Slow On/Off

ENWW Service mode 373


Code Displayed Name Meaning

100-0160 Duplex Fan1 Run Start/Stop Duplex Fan1 run

100-0180 Duplex Fan1 Run Ready Detects if Duplex Fan1 runs at normal speed.

100-0200 T1 Elevating Motor T1 Elevate Motor On/Off

100-0210 T2 Elevating Motor T2 Elevate Motor On/Off (Optional)

100-0220 T3 Elevating Motor T3 Elevate Motor On/Off (Optional)

100-0230 T4 Elevating Motor T4 Elevate Motor On/Off (Optional)

100-0241 Waste Toner Led Waste Toner Led On/Off

100-0250 Waste Toner Full Sensor Detect if the waste toner is full or not

100-0260 SMPS Fan Run Start/Stop SMPS Fan run

100-0270 SMPS Fan Run Ready Detects if SMPS Fan runs at normal speed.

100-0370 Tray 1 Pickup Motor Tray 1 Motor is On/Off

100-0371 Tray 1 Pickup Motor Slow Tray 1 Motor Slow On/Off

100-0380 Tray 2 Pickup Motor Tray 2 Motor is On/Off

100-0381 Tray 2 Pickup Motor Slow Tray 2 Motor Slow On/Off

100-0390 Tray 3 Pickup Motor Tray 3 Motor is On/Off

100-0391 Tray 3 Pickup Motor Slow Tray 3 Motor Slow On/Off

100-0400 Tray 4 Pickup Motor Tray 4 Motor is On/Off

100-0401 Tray 4 Pickup Motor Slow Tray 4 Motor Slow On/Off

100-0411 Registration Motor Slow Registration Motor Slow On/Off

100-0412 Registration Motor Slowest Registration Motor Slowest On/Off

100-0430 Exit2 Motor Forward Exit2 Motor is On/Off

100-0431 Exit2 Motor Forward Slow Exit2 Motor Slow On/Off

100-0440 Exit2 Motor Backward Exit2 Motor is On/Off

100-0441 Exit2 Motor Backward Slow Exit2 Motor Slow Backward On/Off

100-0470 DCF Feed Motor DCF Feed Motor is On/Off

100-0471 DCF Feed Motor Slow DCF Feed Motor Slow On/Off

100-0480 Duct Motor Duct Motor On/Off.

100-0481 Duct Motor Sensor Duct Motor Rib Sensing

101-0000 Bypass Feed Clutch Engages drive to pick up a paper from bypass Tray (MP
Tray)

101-0050 Registration Clutch Engages drive to registration rolls.

101-0080 T1 Feed Clutch T1 Feed Clutch On/Off

101-0141 T3 Feed Motor Slow T3 Feed Motor Slow On/Off

101-0151 T4 Feed Motor Slow T4 Feed Motor Slow On/Off

101-0190 Out-Bin Full Sensor Detect when a paper is at Out-Bin Full Sensor

374 Chapter 4 Troubleshooting ENWW


Code Displayed Name Meaning

101-0191 Out-Bin2 Full Sensor Detect when a paper is at Out-Bin2 Full Sensor

101-0270 MP Clutch MP Clutch On/Off

101-0271 MP Solenoid MP Solenoid On/Off

101-0280 Return Gate Solenoid Return Gate Solenoid On/Off

102-0000 Tray 1 Home Position Detect when Tray 1 is closed.

102-0010 T1 Paper Empty Sensor Detect when paper is in Tray 1.

102-0041 T1 Paper Size Read Detects Paper Tray 1 size.

102-0050 T1 Stack Height Sensor Detects if paper in Tray 1 is elevated to the sensor.

102-0070 Tray 2 Home Position Detect when Tray 2 is closed.

102-0080 T2 Paper Empty Sensor Detect when paper is in Tray 2.

102-0111 T2 Paper Size Read Detects Paper Tray 2 size.

102-0120 T2 Stack Height Sensor Detects if paper in Tray 2 is elevated to the sensor.

102-0140 Tray3 Home Position Detect when Tray 3 is closed.

102-0150 T3 Paper Empty Sensor Detect when paper is in Tray 3.

102-0181 T3 Paper Size Read Detects Paper Tray 3 size.

102-0190 T3 Stack Height Sensor Detects if paper in Tray 3 is elevated to the sensor.

102-0210 Tray 4 Home Position Detect when Tray 4 is closed.

102-0220 T4 Paper Empty Sensor Detect when paper is in Tray 4.

102-0251 T4 Paper Size Read Detects Paper Tray 4 size.

102-0260 T4 Stack Height Sensor Detects if paper in Tray 4 is elevated to the sensor.

102-0280 Bypass Paper Empty Sensor Detects when paper is in Bypass Tray (MP Tray).

102-0290 Feed Sensor Detect when a paper is at Feed sensor.

120-0300 T2 Feed Sensor (or Door Open) Detect when a paper is at T2 Feed sensor. (optional)

120-0320 T3 Feed Sensor (or Door Open) Detect when a paper is at T3 Feed sensor. (optional)

120-0340 T4 Feed Sensor (or Door Open) Detect when a paper is at T4 Feed sensor. (optional)

120-0352 DCF Feed Cover Open Detect DCF Cover is closed

120-0360 Regi. Sensor Detect when a paper is at Regi. sensor.

120-0361 FuserOut Sensor Detect when a paper is at FuserOut sensor.

120-0371 Exit2 Sensor Detect when a paper is at Exit2 sensor.

120-0380 Duplex Jam1 Sensor Detect when a paper is at Duplex Jam1 sensor.

120-0435 Front Cover Sensor Detect status of Front cover.

120-0436 Side Cover Sensor Detect status of Front cover.

104-0000 Waste Install Sensor Detect if Waste is installed.

106-0200 HVPS Installed Detect HVPS Unit

ENWW Service mode 375


Code Displayed Name Meaning

107-0165 K Eraser On K Eraser Lamp On/Off

107-0169 K Eraser Detect Detect K eraser status

109-0030 Fuser Motor Forward Fuser Motor Forward On/Off

109-0031 Fuser Motor Backward Fuser Motor Backward On/Off

109-0034 Fuser Motor Ready Detect if Fuser Motor runs at each speed

109-0140 Fuser Gap Home Sensor Detect if the fuser press is located Home position

109-0200 Detect Fuser Relay Detect Fuser Relay Status

109-0210 Detect ZeroCross Period Detect ZeroCross Period

109-0300 Fuser Installed Detect Fuser Unit

110-0000 LSU Motor1 Run Ready Detects if LSU motor1 runs at normal speed.

110-0060 LSU Motor1 Run LSU Motor1 On/Off

110-0170 LSU HSync4 Detect LSU HSync4 (black)

110-0200 LSU Installed Detect LSU Unit

111-0030 Toner Dispense Motor Black Toner Dispense(Supply) Motor On/Off

111-0070 Toner Sensor Black TC sensor in developer tank.

111-0140 Toner Control Voltage K K Toner Voltage On/Off

112-0340 Center ID Sensor P Read Read Center ID Sensor P-Wave Value

112-0350 Center ID Sensor S Read Read Center ID Sensor S-Wave Value

113-0000 Finisher Present Sensor Detect if the Finisher is in place

113-0350 Finisher Entrance Sensor Detect when a paper is at Entrance Sensor

113-0360 Finisher Exit Sensor Detect when a paper is at Exit Sensor

113-0361 Finisher Compile Paper Sensor Detect when a paper is at Compile Sensor

113-0370 Finisher Paddle Home Sensor Detect Paddle Home position

113-0380 Finisher Left Tamper Home Sensor Detect Lift Tamper Home position

113-0390 Finisher Right Tamper Home Sensor Detect Right Tamper Home position

113-0410 Finisher Stapler Door Sensor Detect Stapler Door Cover is closed

113-0420 Finisher Jam Cover Sensor Detect Jam Door Cover is closed

113-0430 Finisher Stapler Home Sensor Detect Stapler Home position

113-0440 Finisher Stapler Low Sensor Detect Stapler level

113-0451 Finisher Stapler Ready Sensor Detect Stapler Ready Sensor

113-0461 Finisher Ejector1 Home Sensor Detect Ejector1 Home position

113-0462 Finisher Ejector2 Home Sensor Detect Ejector2 Home position

113-0463 Finisher Ejector2 Encoder Sensor Detect Ejector2 Encoder Sensor

113-0470 Finisher Main Tray Home Sensor Detect Main Tray Home position

376 Chapter 4 Troubleshooting ENWW


Code Displayed Name Meaning

113-0471 Finisher Main Tray Beam Sensor Detect Main Tray Beam Sensor

113-0472 Finisher Main Tray LowLimit Sensor Detect Main Tray Low Limit Sensor

113-0473 Finisher Main Tray Encoder Sensor Detect Main Tray Encoder Sensor

113-0481 Finisher Paper Support Sensor Detect Paper Support Home Sensor

113-0491 Finisher Traverse Front Sensor Detect Traverse Front Home Sensor

113-0492 Finisher Traverse Rear Sensor Detect Traverse Rear Home Sensor

113-0501 Finisher Entrance Motor Finisher Entrance Motor On/Off

113-0502 Finisher Exit Motor Finisher Exit Motor On/Off

113-0510 Finisher Paddle Motor Finisher Paddle Motor On/Off

113-0520 Finisher Left Tamper Motor Finisher Left Tamper Motor On/Off

113-0530 Finisher Right Tamper Motor Finisher Right Tamper Motor On/Off

113-0550 Finisher Staple Unit Motor Finisher Staple Unit Motor On/Off

113-0561 Finisher Ejector1 Motor Finisher Ejector1 Motor On/Off

113-0562 Finisher Ejector2 Motor Finisher Ejector2 Motor On/Off

113-0563 Finisher Ejector2 Reverse Motor Finisher Ejector2 Reverse Direction On/Off

113-0570 Finisher Main Tray Motor Finisher Main Tray Motor On/Off

113-0571 Finisher Paper Support Motor Finisher Paper Support Motor On/Off

113-0581 Finisher Traverse Motor Finisher Staple Unit Traverse Motor On/Off

113-0591 Finisher Paper Hold Solenoid Finisher Paper Hold Solenoid On/Off

113-0600 Finisher Punch Motor Finisher Punch Motor On/Off

113-0610 Finisher Punch Encoder Sensor Detect Finisher Punch Encoder Sensor

113-0611 Finisher Punch Position Sensor Detect Finisher Punch Position Sensor

113-0612 Finisher Punch Home Sensor Detect Finisher Punch Home Sensor

113-0620 Finisher Punch Hopper Install Sensor Detect Finisher Punch Hopper Install Sensor

113-0621 Finisher Punch Hopper Full Sensor Detect Finisher Punch Hopper Full Sensor

Fax NVM Read/Write (Diagnostics > Fax Diagnostics > Fax NVM Read/Write)

This menu allows a technician to change configuration values for fax firmware. The technician may navigate
through a list of configuration values with descriptions or search for a specific configuration value. After selecting
the value, pressing the Edit button opens an interface for input.

● The following shows the codes supported on the printer:

Code Name Description Default

20-200 Pause Dial Time Pause Time (value * 1000ms) Country/region


value

ENWW Service mode 377


Code Name Description Default

20-210 Dial Pulse M/B ratio 33 / 66 40 / 60 Country/region


value

20-220 Auto Dial Start Pause Time Pause time before auto-dialing (second) 1

20-300 Ring On Time Ring On Time (ms) 170

20-310 Ring Off Time Ring Off Time (ms) 560

20-320 Ring Detection Freq Sets the Call Indication frequency range that 1
will be detected by LIU

20-330 Ring On Max Time Ring On Max Time (ms) 5100

20-340 Ring Off Max Time Ring Off Max Time (ms) 11100

20-400 DTMF High-Freq Level DTMF High-Freq. Level (dBm) Country/region


value

20-410 DTMF Low-Freq Level DTMF Low-Freq. Level (dBm) Country/region


value

20-420 DTMF Timing DTMF duration of on/off output (Ms) 8

20-500 Dial Mode Select Tone / Pulse Country/region


value

20-520 Error Rate Adjust Error Rate (Off / 5% / 10% / 20%) 2

20-530 Dial Tone Detect Detect dial tone prior to sending Country/region
value

20-540 Loop Current Detect Detect if loop current is present prior to sending Country/region
value

20-550 Busy Signal Detect Detect busy signal to allow redials Country/region
value

20-560 TCF Duration Adjust TCF duration (ms) 1500

20-800 Modem Speed Select Modem Start Speed 24

20-810 Fax Transmission Level Adjust Fax Transmission Level (dBm) Country/region
value

20-830 Auto Dial Timeout Adjust Auto Dial Timeout (second) Country/region
value

20-920 CNG Detection Count CNG Tone Detection check count during 2
ANS/FAX mode

20-930 Caller ID This option is needed to guide Caller ID off for Country/region
user environment. value

20-940 Ext. Phone Ext. Phone Detection Enable/Disable (Default : 1


Enable 1) If disabled, Ext. Phone cannot be
detected by the device.

21-999 Fax Line Setting Fax Test Line Setting (Dual Fax) 0

21-800 Modem Speed Line2 Select Modem Start Speed for Line 2 This item 24
is displayed only when the Dual Line Fax Kit is
installed.

378 Chapter 4 Troubleshooting ENWW


Fax Test Routines (Diagnostics > Fax Diagnostics > Fax Test Routines)

This menu allows a technician to perform test routines for the fax functionality. The technician may navigate
through a list of routines with descriptions or search for a specific routine. After selecting one routine, pressing
the OK button opens a window that list the selected routine. The technician may start or stop the routine.

● The following shows the routines supported on the printer:

Code Name Description State Displayed

20-012 Sngl Tone 1100Hz Ln1 Emits single tone 1100Hz on line 1 On / Off

20-014 Sngl Tone 1650Hz Ln1 Emits single tone 1650Hz on line 1 On / Off

20-015 Sngl Tone 1850Hz Ln1 Emits single tone 1850Hz on line 1 On / Off

20-016 Sngl Tone 2100Hz Ln1 Emits single tone 2100Hz on line 1 On / Off

20-020 DTMF # Line1 Emits DTMF # Line1 On / Off

20-021 DTMF * Line1 Emits DTMF * Line1 On / Off

20-022 DTMF 0 Line1 Emits DTMF 0 Line1 On / Off

20-023 DTMF 1 Line1 Emits DTMF 1 Line1 On / Off

20-024 DTMF 2 Line1 Emits DTMF 2 Line1 On / Off

20-025 DTMF 3 Line1 Emits DTMF 3 Line1 On / Off

20-026 DTMF 4 Line1 Emits DTMF 4 Line1 On / Off

20-027 DTMF 5 Line1 Emits DTMF 5 Line1 On / Off

20-028 DTMF 6 Line1 Emits DTMF 6 Line1 On / Off

20-029 DTMF 7 Line1 Emits DTMF 7 Line1 On / Off

20-030 DTMF 8 Line1 Emits DTMF 8 Line1 On / Off

20-031 DTMF 9 Line1 Emits DTMF 9 Line1 On / Off

20-040 V.21 300 bps Line1 Emits V.21 300 bps Line1 On / Off

20-041 V.27ter 2400 bps Line1 Emits V.27ter 2400 bps Line1 On / Off

20-042 V.27ter 4800 bps Line1 Emits V.27ter 4800 bps Line1 On / Off

20-043 V.29 7200 bps Line1 Emits V.29 7200 bps Line1 On / Off

20-044 V.29 9600 bps Line1 Emits V.29 9600 bps Line1 On / Off

20-045 V.17 7200 bps Line1 Emits V.17 7200 bps Line1 On / Off

20-046 V.17 9600 bps Line1 Emits V.17 9600 bps Line1 On / Off

20-047 V.17 12000 bps Line1 Emits V.17 12000 bps Line1 On / Off

20-048 V.17 14400 bps Line1 Emits V.17 14400 bps Line1 On / Off

20-049 V.34 2400 bps Line1 Emits V.34 2400 bps Line1 On / Off

20-050 V.34 4800 bps Line1 Emits V.34 4800 bps Line1 On / Off

20-051 V.34 7200 bps Line1 Emits V.34 7200 bps Line1 On / Off

20-052 V.34 9600 bps Line1 Emits V.34 9600 bps Line1 On / Off

ENWW Service mode 379


Code Name Description State Displayed

20-053 V.34 12000 bps Line1 Emits V.34 12000 bps Line1 On / Off

20-054 V.34 14400 bps Line1 Emits V.34 14400 bps Line1 On / Off

20-055 V.34 16800 bps Line1 Emits V.34 16800 bps Line1 On / Off

20-056 V.34 19200 bps Line1 Emits V.34 19200 bps Line1 On / Off

20-057 V.34 21600 bps Line1 Emits V.34 21600 bps Line1 On / Off

20-058 V.34 24000 bps Line1 Emits V.34 24000 bps Line1 On / Off

20-059 V.34 26400 bps Line1 Emits V.34 26400 bps Line1 On / Off

20-060 V.34 28800 bps Line1 Emits V.34 28800 bps Line1 On / Off

20-061 V.34 31200 bps Line1 Emits V.34 31200 bps Line1 On / Off

20-062 V.34 33600 bps Line1 Emits V.34 33600 bps Line1 On / Off

Scanner/RADF NVM Read/Write (Diagnostics > Scanner Diagnostics > Scanner/RADF NVM Read/Write)

This menu allows a technician to read or write values in the scanner and document feeder memory. The
technician may navigate through a list of codes with descriptions and saved values or search for a specific code.
After selecting the code, if the code is writeable, pressing the Edit button opens an interface for configuring the
value for the code.

● The following lists the NVM scanner codes for the printer:

Code NVM Description Default

05-0000 Pick Up Count 0

05-0001 Separation Roller Count 0

05-0010 Document Duplex Reverse Point 0

05-0030 Simplex Regi Value (Regi1) 0

05-0040 Duplex Regi Value (Regi2) 0

05-0050 Width Guide Max Value -

05-0060 Width Guide Min Value —

Scanner/RADF Test Routines (Diagnostics > Fax Diagnostics > Scanner/RADF Test Routines)

This menu allows a technician to perform test routines for the document feeder and scanner. The technician may
navigate through a list of routines with descriptions or search for a specific routine. After selecting one routine,
pressing the OK button opens a window that list the selected routine. The technician may start or stop the
routine.

● The following shows the routines supported on the printer:

Code Name Value

06-0000 Scanner Original Size Detecting Sensor 1 High/Low

06-0001 Scanner Original Size Detecting Sensor 2 High/Low

06-0010 Scanner Cover Open/Close Sensor 1 High/Low

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Code Name Value

06-0011 Scanner Cover Open/Close Sensor 2 High/Low

06-0020 Scanner Platen Motor Forward Start/Stop

06-0030 Scanner Platen Motor Backward Start/Stop

06-0040 Scanner Platen Home Position Sensor High/Low

05-0000 Document Length .1 Sensor High/Low

05-0001 Document Length .2 Sensor High/Low

05-0020 Document Cover Open Sensor High/Low

05-0040 Document Detect Sensor High/Low

05-0060 Document Simplex Registration Sensor High/Low

05-0061 Document Duplex Registration Sensor High/Low

05-0070 Document Scan Read Sensor1 High/Low

05-0080 Document Exit Sensor High/Low

05-0081 Document Exit IDLE Sensor High/Low

05-0090 Document Pickup Clutch Start/Stop

05-0100 Document Regi Clutch Start/Stop

05-0101 Document Exit Solenoid High/Low

05-0110 Document Motor Forward Start/Stop

05-0111 Document Motor Backward Start/Stop

05-0140 Document Pickup Roller Detect Sensor High/Low

05-0190 Document Width Guide ADC Sensor 10Bit (0~1023)

05-0210 Document Jig Test Low Speed Simplex Start/Stop

05-0220 Document Jig Test Low Speed Duplex Start/Stop

05-0230 Document Jig Test High Speed Simplex Start/Stop

05-0240 Document Jig Test High Speed Duplex Start/Stop

Automatic Adjustment (Diagnostics > Adjustment > Print Adjustment > Automatic Adjustment)

This menu item automatically calibrates the length of vertical and horizontal images and image position.

1. Press the Paper Supply button and select a tray.

2. Press the Paper Size button and select a paper size for the selected tray.

3. Press the Print button. A test pattern prints.

4. Place the printed test pattern on the scanner glass.

– The words “front side” on the test pattern face the glass.

– The arrows face the eft edge of the scanner glass.

– Press the Scan 1 button.

ENWW Service mode 381


5. Press the OK button to start automatic scanning.

6. Place the other side of the printed test pattern on the scanner glass.

– The words “back side” on the test pattern face the glass.

– The arrows face the eft edge of the scanner glass.

– Press the Scan 2 button.

7. Press the OK button to start automatic scanning.

8. The printer will automatically calculate the correct values as a result of scanning the test pattern and set
those new values in the system.

Image Position (Diagnostics > Adjustment > Print Adjustment > Image Position)

This menu item allows manually adjusting the printed image position.

NOTE: Adjustment must be done for each tray. Choosing the ALL option is not recommended. Adjust each tray
individually.

1. Select the tray requiring adjustment.

2. Change the value for the following items by pressing the + and - buttons and then press the OK button to
save changes.

– Simplex Leading Edge

– Simplex Side Edge

– Duplex Leading Edge

– Simplex Side Edge

3. Print the test pattern and verify that the image is in the correct position. If it is not, repeat this process.

Print Test Patterns (Diagnostics > Adjustment > Print Adjustment > Print Test Patterns)

● This menu option prints the test pattern.

Copy Image Position (Diagnostics > Adjustment > Copy Adjustment > Image Position)

This menu item is similar to the Image Position adjustment in the Print Adjustment menu. It allows manually
adjusting the copied image position.

NOTE: Make sure that the initial values of margin adjustment are the same as the values for print adjustment.
Adjustment must be done for each tray. Choosing the ALL option is not recommended. Adjust each tray
individually.

1. Select the tray requiring adjustment.

2. Change the value for the following items by pressing the + and - buttons and then press the OK button to
save changes.

– Simplex Leading Edge

– Simplex Side Edge

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– Duplex Leading Edge

– Simplex Side Edge

3. Print the test pattern and verify that the image is in the correct position. If it is not, repeat this process.

Scan Area Automatic Adjustment (Diagnostics > Adjustment > Scan Area Adjustment > Automatic Adjustment)

This menu item automatically corrects the image position and magnification of scanned images.

1. Follow these steps to print the Scanner A/S Chart:

a. Press the Paper Supply button, and then select a tray.

b. Press the Paper Supply button, and then select a paper size for the previously-selected tray.

c. Press the Print button to print the Scanner A/S Chart.

2. Position the Scanner A/S Chart on the scanner glass.

NOTE: The “Lead Edge” arrows must be placed face-down on the left side of the scanner glass. The
Scanner A/S charts are available in A4 and Letter sizes.

Figure 4-3 Scanner A/S chart

3. Press the OK button to start automatic scanning. The system will automatically calculate the correct value,
based on scanning the chart, and save this new value.

4. Position the Scanner A/S chart on the scanner glass and scan it to a PC.

5. Check the image position by comparing the position of the scale marks (a, b) on Scanner A/S chart with the
scanned image.

6. Check the magnification by comparing the length of line c on the Scanner A/S chart with the scanned
image.

NOTE: Specifications for a, b, and c:

– a, b: 10, ± 1.5 mm

– c: 190, ± 1.5 mm

ENWW Service mode 383


Scan Area Manual Adjustment (Diagnostics > Adjustment > Scan Area Adjustment > Manual Adjustment)

This menu item allows the manual adjustment of the image position and magnification of scanned images

1. Choose one of the following items from the table, and then press the Edit button:

– Image Position - Leading Edge (Unit : mm, Scale : 0.1, Min/Max : -6/+6)

– Image Position - Side Edge (Unit : mm, Scale : 0.1, Min/Max : -6/+6)

– Magnification - Vertical Direction (Unit : %, Min/Max: 98.5/101.5)

2. Use the arrow buttons to change the adjustment value.

– Image Position (a, b): If the current value is smaller than the specification, press +. Otherwise, press -.

– Magnification (c): If the current value is smaller than the specification, press -. Otherwise, press +.

NOTE: Specifications for a, b, and c:

– a, b: 10, ± 1.5 mm

– c: 190, ± 1.5 mm

3. Press the OK button to apply the new value.

4. Position the Scanner A/S chart on the scanner glass and scan it to a PC.

5. Check the image position by comparing the position of the scale marks (a, b) on Scanner A/S chart with the
scanned image.

6. Check the magnification by comparing the length of line c on the Scanner A/S chart with the scanned
image.

ADF Automatic Adjustment (Diagnostics > Adjustment > ADF Adjustment > Automatic Adjustment)

This menu item automatically corrects the image position and magnification of images scanned through the
document feeder.

1. Follow these steps to print the Scanner A/S Chart:

a. Press the Paper Supply button, and then select a tray.

b. Press the Paper Supply button, and then select a paper size for the previously-selected tray.

c. Press the Print button to print the Scanner A/S Chart.

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2. Place the Scanner A/S Chart in the document feeder input tray.

Figure 4-4 Scanner A/S chart

3. Press the OK button to start automatic scanning. The system will automatically calculate the correct value,
based on scanning the chart, and save this new value.

4. Copy the Scanner A/S chart from the document feeder input tray.

5. Check the image position by comparing the position of the scale marks (a, b) on Scanner A/S chart with the
copied image.

6. Check the magnification by comparing the length of line c on the Scanner A/S chart with the copied image.

NOTE: Specifications for a, b, and c:

– a, b: 10, ± 1.5 mm

– c: 190, ± 1.5 mm

ADF Manual Adjustment (Diagnostics > Adjustment > ADF Adjustment > Manual Adjustment)

This menu item allows the manual adjustment of the image position and magnification of images scanned
through the document feeder.

1. Choose one of the following items from the table, and then press the Edit button:

– Image Position - Leading Edge (Unit : mm, Scale : 0.1, Min/Max : -6/+6)

– Image Position - Side Edge (Unit : mm, Scale : 0.1, Min/Max : -6/+6)

– Magnification - Vertical Direction (Unit : %, Min/Max: 98.5/101.5)

2. Use the arrow buttons to change the adjustment value.

– Image Position (a, b): If the current value is smaller than the specification, press +. Otherwise, press -.

– Magnification (c): If the current value is smaller than the specification, press -. Otherwise, press +.

NOTE: Specifications for a, b, and c:

– a, b: 10, ± 1.5 mm

– c: 190, ± 1.5 mm

ENWW Service mode 385


3. Press the OK button to apply the new value.

4. Copy the Scanner A/S chart from the document feeder input tray.

5. Check the image position by comparing the position of the scale marks (a, b) on Scanner A/S chart with the
scanned image.

6. Check the magnification by comparing the length of line c on the Scanner A/S chart with the scanned
image.

Normal Auto Tone Adjustment Activation (Diagnostics > Image Management > Auto Tone Adjustment Activation > Normal)

This menu item sets parameters and activates normal TRC control, which corrects image quality when the
density of the image is poor. Perform normal TRC control after changing a maintenance part, such as the toner
cartridge, imaging unit, or intermediate transfer belt, and then reboot.

1. Select On or Off to indicate whether normal TRC control will execute.

2. Change any of the following execution conditions:

– Page count: The printer executes normal TRC control based on the count of printed pages since the
last execution.

– Time Left Alone: The printer executes normal TRC control when the system returns from power save
and the rest time exceeds the configured value.

3. Print a test job to verify image quality is acceptable.

Full Auto Tone Adjustment Activation (Diagnostics > Image Management > Auto Tone Adjustment Activation > Full)

This menu item sets parameters and activates full TRC control, which corrects image quality when the OPC drum
is replaced or the life of the OPC drum changes. It is also performed when the temperature or humidity in the
room changes suddenly.

1. Select On or Off to indicate whether full TRC control will execute.

2. Change any of the following execution conditions:

– Page count: The printer executes full TRC control based on the count of printed pages since the last
execution.

– Time Left Alone: The printer executes full TRC control when the system returns from power save and
the rest time exceeds the configured value.

3. Print a test job to verify image quality is acceptable.

Normal Auto Tone Adjustment (Diagnostics > Image Management > Auto Tone Adjustment > Normal)

This menu item executes normal TRC control, which corrects image quality when the density of the image is
poor. Perform normal TRC control after changing a maintenance part, such as the toner cartridge, imaging unit,
or intermediate transfer belt, and then reboot.

1. Select On or Off to indicate whether normal TRC control will execute.

2. Print a test job to verify image quality is acceptable.

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Full Auto Tone Adjustment (Diagnostics > Image Management > Auto Tone Adjustment > Full)

This menu item executes full TRC control, which corrects image quality when the OPC drum is replaced or the life
of the OPC drum changes. It is also performed when the temperature or humidity in the room changes suddenly.

1. Select On or Off to indicate whether full TRC control will execute.

2. Print a test job to verify image quality is acceptable.

Skew Pattern (Diagnostics > Print Test Patterns > Skew Pattern)

● This menu option prints the skew pattern in the selected size.

Service Functions menu items

Main Memory Clear (Service Functions > Main Memory Clear)

● This menu option resets the main memory of the printer to the factory default settings. It can be used to
reset the system, including user-configured values, to an initial value when the printer is functioning
abnormally. Selecting the country where the printer is located is required to perform this function, and the
printer must be rebooted.

NOTE: The network setting value is not changed to the factory default setting.

Part Replacement Alert (Service Functions > Part Replacement Alert)

● This menu option enables or disables alert messages related to consumables life.

– ON: Alert messages on (Level: Low, Empty, Exhaust, Worn)

– OFF: Alert messages off

Hard Disk Maintenance (Service Functions > Hard Disk Maintenance)

● This menu contains functions for managing the hard disk drive.

– Device Configuration Data Clear: This option formats all device configuration data on the hard disk,
such as user profile, address book, and device settings.

– Temporary and Spool Data Clear: This option formats all temporary and spool data saved on the hard
disk.

– User Saved Data and Log Data Clear: This option formats all user data on the hard disk, such as box
data, pending secure jobs, font, form, data related applications, and job log.

– All Saved Data Clear: This option formats all the data that can be erased with the three functions
above. This option will NOT format the hard disk entirely.

– Hard Disk Check: This option checks a bad sector in the hard disk. If a bad sector is found, the system
will display an error message and send an email notification to the system administrator.

EIUL (End of Image Unit Life) (Service Functions > EIUL)

● This menu option enables or disables a printer hard stop when the OPC drum reaches end of life.

– OFF: Printer does not stop at end of drum life.

– ON: Printer stops at end of drum life

ENWW Service mode 387


Count Setting of Large Page (Service Functions > Count Setting of Large Page)

● This menu option determines whether large page sizes, such as A3 and Ledger, are counted as one or two
impressions in the total page count.

– 1 Count Up: A3 and Ledger pages are counted as one impression.

– 2 Count Up: A3 and Ledger pages are counted as two impressions

Port (Service Functions > Port)

● This menu option enables or disables remote connections to the system via telnet, ADB, and VNC protocol.

This function can be used when there is a problem that requires developers to access the system or when
there is a need for developers to upload applications for a test.

Since enabling those ports can creates a risk of damaging data stored in the device, agreement of the
administrator of the customer site is necessary. The user must log in as the administrator to enable or
disable the services.

Debug Log (Service Functions > Debug Log)

● This menu option sets the system log message level. Select from three options:

– Off: This option disables the logging option.

– Job Status: This option only enables the logging option of user created jobs.

– Details: This option enables all the logging options of the running tasks of the system.

NOTE: This option might create a trade-off of performance in certain system operation. Use this
option when the system behaves abnormally, and engineers need to investigate problems.

Capture Log (Service Functions > Capture Log)

This menu item copies all the saved log in the system to a UBS device as a zip file.

NOTE: The size of the system log would reach up to 1 GB. If the system log size is large, it will take longer time
to copy to the USB device.

1. Connect the USB device to the printer.

2. Select Service Mode. When the pop-up appears, press the area below the pop-up until the passcode
window appears. Enter “1934” and then press the OK button.

3. Go to Service Functions > Debug Log and change debug log level to DETAILS.

4. Go to Service Functions > Capture Log.

5. Select All or Period. If you select Period, input the start and end dates.

6. Press the Capture Log button

7. Once the log is completed, a message displays. Once the message displays, go to Service Functions >
Debug Log and change debug log level to JOB STATUS.

8. Verify that the log file is present on the USB device.

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TR Control Mode (Service Functions > TR Control Mode)

● This menu option corrects transfer-related problems. This option can be used to change the transfer value
to optimize image quality for a certain type of paper.

– Choose the paper group, paper side, and paper direction.

– Adjust the PWM value based on the problem type:

○ Blur: Increase the PWM value.

○ Poor Transfer: Increase the PWM value.

○ Re-transfer: Decrease the PWM value.

○ White Spot: Decrease the PWM value.

○ OPC Cyclic Ghost: Decrease the PWM value.

Figure 4-5 Image transfer problems

B lur P oor T r a ns fe r e t r a ns fer

hit e S pot O P C Cyclic Ghos t

– Print a test job and verify the transfer problem is resolved.

Paper Low Warning Message (Service Functions > Paper Low Warning Message)

● This menu option enables or disables warning messages when paper is low.

SFE (Special Feature Enablement) (Service Functions > SFE)

This menu option provides configurable options in service mode for technicians or dealers to satisfy the
requirements from B2B sites easily without changing the firmware installed in a printer.

● The following shows the SFE codes defined for the printer:

ENWW Service mode 389


SFE Code Description

001 When printing on directional media, such as Letterhead, Preprinted, or Punched, this option causes the printer to
print in the same direction regardless of whether printing simplex or duplex.

006 The printer supports only the user’s own email address for scan to email.

007 [PCL6] The printer prints as original 1 dot line without 2 dot line compensation.

008 [PCL5] The printer ignores the paper size command in PRN and prints on the paper size in the tray.

009 PJL readback response is changed with HPOS.

1. Add <CR><LF> to EOJ response.

2. No EOJ job but EOJ response occurs.

3. Device uses Job name instead of EOJ name.

010 Maximum value of 'Power save time' is increased to 240 minutes.

012 If the printer is in a jam state, all print jobs except secure or stored jobs are deleted automatically.

013 The printer ignores a USB thumb drive and detects only a card reader.

014 When an authenticated user uses scan to email, the user's email address is added automatically.

015 The printer may connect to LDAPs server without any certificate.

016 The printer fits image appearance in report page

019 User ID is not case-sensitive for login

032 This option enables printing lines that are less than 1 dot wide. This overrides the PCL 6 command rule that
these lines are not printed.

033 This option allows the image processor to draw Letter Gothic font as previous thickness (Bitstream) thicker than
URW++.

Low-Temperature Idling Mode (Service Functions > Low-Temperature Idling Mode)

This menu item controls whether the printer idles prior to processing a job. It is used to address problems in low-
temperature environments, such as fusing errors or image defects.

● On: If the environment where the printer is located meets the present conditions, the printer enters the
idling mode.

Entry conditions:

– When the printer has not printed any jobs for 20 minutes.

– When the temperature outside the printer is less than 7°C (44.7°F).

Idling mode operation specifications:

– If the temperature is under 1°C (33.8°F), the printer idles for 10 minutes.

– If the temperature is between 2°C (35.6°F) and 7°C (44.7°F) the printer idles for 4 minutes.

● Off: The printer does not enter idling mode.

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Error codes
This section lists all of the error codes supported by the printer.

NOTE: Some messages may not appear on the display, depending on the model or options.

● Control Panel Messages Document (CPMD)

● 11–2Txx (Paper mismatch error)

● A1–xxxx (Motor error)

● A2–xxxx (Fan error)

● A3–xxxx (Sensor error)

● C1–xxxx (Toner cartridge error)

● C3–xxxx (Drum unit error)

● C5–xxxx (Transfer Roller error)

● C6–xxxx (Fuser unit error)

● C7–xxxx (Waste toner container error)

● C8–xxxx (Development unit error)

● H1–xxxx (Optional tray error)

● H2–xxxx (Inner Finisher error)

● Mx–xxxx (Jam error)

● Mx–xxxx (Tray not install_Paper empty_Outbin full)

● Sx–xxxx (System error)

● U1–xxxx (Fuser error)

● U2–xxxx (LSU error)

● U3-xxxx (RADF error)

Control Panel Messages Document (CPMD)


The Control Panel Messages Document (CPMD) is not provided in this service manual. The CPMD for this printer is
available to HP service personnel on the HP Web-Based Interactive Search Engine (WISE) website. Go to one of
the WISE websites listed below, and then search by printer name.

The CPMD is available to channel partners through the HP Channel Services Network (CSN) at www.hp.com/
partners/csn .

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

ENWW Error codes 391


APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

EMEA

● https://support.hp.com/wise/home/emea-en

11–2Txx (Paper mismatch error)


Table 4-5 11–2Txx (Paper mismatch error)

Error Code Error Message

11-2T11 Tray 1 paper mismatch

11-2T21 Tray 2 paper mismatch

11-2T31 Tray 3 paper mismatch

11-2T41 Tray 4 paper mismatch

11-2T61 MP tray paper mismatch

A1–xxxx (Motor error)


Table 4-6 A1–xxxx (Motor error)

Error Code Error Message

A1-1111 Main Motor Failure: #A1-1111. Turn off then on. Call for service if the problem persists.

A1-1113 Main Motor Failure: #A1-1113. Turn off then on. Call for service if the problem persists.

A1-1211 Fuser Motor Failure: #A1-1211. Turn off then on. Call for service if the problem persists.

A1-1213 Fuser Motor Failure: #A1-1213. Turn off then on. Call for service if the problem persists.

A1-2111 OPC Motor Failure: #A1-2111. Turn off then on. Call for service if the problem persists.

A1-2113 OPC Motor Failure: #A1-2113. Turn off then on. Call for service if the problem persists.

A1-5113 Supply Motor Failure: #A1-5113. Turn off then on. Call for service if the problem persists.

A1-5512 Supply Motor Failure: #A1-5512. Turn off then on. Call for service if the problem persists.

A1-5513 Supply Motor Failure: #A1-5513. Turn off then on. Call for service if the problem persists.

A1-5610 Supply Motor Failure: #A1-5610. Turn off then on. Call for service if the problem persists.

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A2–xxxx (Fan error)
Table 4-7 A2–xxxx (Fan error)

Error Code Error Message

A2-1221 SMPS Fan Failure: #A2-1221. Open the door, then close it. Call for service if the problem persists.

A2-1223 SMPS Fan Failure: #A2-1223. Open the door, then close it. Call for service if the problem persists.

A2-1521 Duplex Fan Failure: #A2-1521. Open the door, then close it. Call for service if the problem persists.

A2-1523 Duplex Fan Failure: #A2-1523. Open the door, then close it. Call for service if the problem persists.

A2-2611 Development Fan Failure: #A2-2611. Turn off then on. Call for service if the problem persists.

A2-2613 Development Fan Failure: #A2-2613. Turn off then on. Call for service if the problem persists.

A3–xxxx (Sensor error)


Table 4-8 A3–xxxx (Sensor error)

Error Code Error Message

A3-3111 Temperature Sensor Failure: #A3-3111. Turn off then on. Call for service if the problem persists.

A3-3112 Temperature Sensor Failure: #A3-3112. Turn off then on. Call for service if the problem persists.

A3-3113 Temperature Sensor Failure: #A3-3113. Turn off then on. Call for service if the problem persists.

A3-3114 Temperature Sensor Failure: #A3-3114. Turn off then on. Call for service if the problem persists.

A3-3210 Temperature Sensor Failure: #A3-3210. Turn off then on. Call for service if the problem persists.

A3-3211 Temperature Sensor Failure: #A3-3211. Turn off then on. Call for service if the problem persists.

A3-3212 Temperature Sensor Failure: #A3-3212. Turn off then on. Call for service if the problem persists.

A3-3310 Temperature Sensor Failure: #A3-3310. Turn off then on. Call for service if the problem persists.

A3-3311 Temperature Sensor Failure: #A3-3311. Turn off then on. Call for service if the problem persists.

A3-3312 Temperature Sensor Failure: #A3-3312. Turn off then on. Call for service if the problem persists.

A3-3410 Humidity Sensor Failure: #A3-3410. Turn off then on. Call for service if the problem persists.

A3-3411 Humidity Sensor Failure: #A3-3411. Turn off then on. Call for service if the problem persists.

A3-3412 Humidity Sensor Failure: #A3-3412. Turn off then on. Call for service if the problem persists.

C1–xxxx (Toner cartridge error)


Table 4-9 C1–xxxx (Toner cartridge error)
Error Code Error Message

C1-1110 Prepare new toner cartridge.

C1-111A Shake toner cartridge and then install. Replace toner cartridge if the problem persists.

C1-1140 End of life. Replace with new toner cartridge.

C1-1150 Replace with new toner cartridge.

ENWW Error codes 393


Table 4-9 C1–xxxx (Toner cartridge error) (continued)

Error Code Error Message

C1-1160 Replace with new toner cartridge.

C1-1313 Shake toner cartridge and then install. Call for service if the problem persists.

C1-1314 Did not supply enough toner. Remove seal tape of toner cartridge or shake it. Call for service if the problem
persists.

C1-1411 Toner cartridge is not installed. Install the cartridge.

C1-1512 Toner cartridge is not compatible. Check the user guide.

C3–xxxx (Drum unit error)


Table 4-10 C3–xxxx (Drum unit error)

Error Code Error Message

C3-1110 Prepare new imaging unit.

C3-1140 End of life. Replace with new imaging unit.

C3-1150 Replace with new imaging unit.

C3-1170 End of life. Replace with new imaging unit.

C3-1211 Imaging Unit Failure: #C3-1211. Please turn off then on.

C3-1312 Imaging Unit Failure: #C3-1312. Install imaging unit again.

C3-1411 Imaging unit is not installed. Install the unit.

C3-1414 Imaging Unit Failure: #C3-1414. Install imaging unit again.

C3-1422 Imaging unit requires chargers cleaning. Clean the unit.

C3-1512 Imaging unit is not compatible. Check the user guide.

C5–xxxx (Transfer Roller error)


Table 4-11 C5–xxxx (Transfer Roller error)

Error Code Error Message

C5-3120 Replace with new transfer roller

C6–xxxx (Fuser unit error)


Table 4-12 C6–xxxx (Fuser unit error)

Error Code Error Message

C6-1120 Replace with new fuser unit.

C6-1310 Fuser unit is not installed. Install it.

C6-1412 Fuser unit is not compatible. Check the user guide.

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C7–xxxx (Waste toner container error)
Table 4-13 C7–xxxx (Waste toner container error)

Error Code Error Message

C7-1110 Waste toner container is almost full. Order new one.

C7-1130 Waste toner container is full. Replace it.

C7-1311 Waste toner container is not installed. Install it.

C8–xxxx (Development unit error)


Table 4-14 C8–xxxx (Development unit error)

Error Code Error Message

C8-1130 Replace with new developer unit

H1–xxxx (Optional tray error)


Table 4-15 H1–xxxx (Optional tray error)
Error Code Error Message

H1-1311 Paper jam in tray 3

H1-1312 Paper jam in tray 3

H1-1313 Paper jam in tray 3

H1-1314 Paper jam inside of machine

H1-1315 Paper jam in tray 3

H1-1317 Paper jam in tray 3

H1-1318 Paper jam in tray 3

H1-1322 Tray 3 cassette is pulled out. Insert it properly.

H1-1351 Paper is low in tray 3. Load paper.

H1-1352 Paper is empty in tray 3. Load paper.

H1-1353 Input System Failure: #H1-1353. Pull tray 3 out and insert it.

H1-1354 Paper is empty in tray 3. Load paper.

H1-1411 Paper jam in tray 4

H1-1412 Paper jam in tray 4

H1-1417 Paper jam in tray 4

H1-1418 Paper jam in tray 4

H1-1422 Tray 4 cassette is pulled out. Insert it properly.

H1-1451 Paper is low in tray 4. Load paper.

H1-1452 Paper is empty in tray 4. Load paper.

ENWW Error codes 395


Table 4-15 H1–xxxx (Optional tray error) (continued)

Error Code Error Message

H1-1453 Input System Failure: #H1-1453. Pull tray 4 out and insert it.

H1-1454 Paper is empty in tray 4. Load paper.

H1-5323 Tray door is open. Close the door.

H1-5330 DCF Failure: #H1-5330. Check internal DCF connection.

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H2–xxxx (Inner Finisher error)
Table 4-16 H2–xxxx (Inner Finisher error)
Error Code Error Message

H2-6144 Finisher is pulled out. Insert it properly.

H2-6211 Finisher Failure: #H2-6211. Check finisher. Call for service if the problem persists.

H2-6212 Finisher Failure: #H2-6212. Check finisher. Call for service if the problem persists.

H2-6213 Finisher Failure: #H2-6213. Check finisher. Call for service if the problem persists.

H2-6214 Finisher Failure: #H2-6214. Check finisher. Call for service if the problem persists.

H2-6221 Finisher Failure: #H2-6221. Check finisher. Call for service if the problem persists.

H2-6222 Finisher Failure: #H2-6222. Check finisher. Call for service if the problem persists.

H2-6223 Finisher Failure: #H2-6223. Check finisher. Call for service if the problem persists.

H2-6224 Finisher Failure: #H2-6224. Check finisher. Call for service if the problem persists.

H2-6231 Finisher Failure: #H2-6231. Check finisher. Call for service if the problem persists.

H2-6232 Finisher Failure: #H2-6232. Check finisher. Call for service if the problem persists.

H2-6233 Finisher Failure: #H2-6233. Check finisher. Call for service if the problem persists.

H2-6234 Finisher Failure: #H2-6234. Check finisher. Call for service if the problem persists.

H2-6241 Finisher Failure: #H2-6241. Check finisher. Call for service if the problem persists.

H2-6242 Finisher Failure: #H2-6242. Check finisher. Call for service if the problem persists.

H2-6243 Finisher Failure: #H2-6243. Check finisher. Call for service if the problem persists.

H2-6244 Finisher Failure: #H2-6244. Check finisher. Call for service if the problem persists.

H2-6311 Finisher Failure: #H2-6311. Check finisher. Call for service if the problem persists.

H2-6321 Finisher Failure: #H2-6321. Check finisher. Call for service if the problem persists.

H2-6322 Finisher Failure: #H2-6322. Check finisher. Call for service if the problem persists.

H2-6323 Finisher Failure: #H2-6323. Check finisher. Call for service if the problem persists.

H2-6324 Finisher Failure: #H2-6324. Check finisher. Call for service if the problem persists.

H2-6331 Finisher Failure: #H2-6331. Check finisher. Call for service if the problem persists.

H2-6332 Finisher Failure: #H2-6332. Check finisher. Call for service if the problem persists.

H2-6333 Finisher Failure: #H2-6333. Check finisher.

H2-6334 Finisher Failure: #H2-6334. Check finisher. Call for service if the problem persists.

H2-6411 Finisher Failure: #H2-6411. Check finisher.

H2-6421 Finisher Failure: #H2-6421. Check finisher. Call for service if the problem persists.

H2-6422 Finisher Failure: #H2-6422. Check finisher. Call for service if the problem persists.

H2-6423 Finisher Failure: #H2-6423. Check finisher. Call for service if the problem persists.

H2-6424 Finisher Failure: #H2-6424. Check finisher. Call for service if the problem persists.

H2-6440 Hole punch hopper is not installed. Install hopper.

ENWW Error codes 397


Table 4-16 H2–xxxx (Inner Finisher error) (continued)

Error Code Error Message

H2-6452 Hole punch hopper is full. Remove waste of hopper.

H2-6511 Finisher Failure: #H2-6511. Check finisher. Call for service if the problem persists.

H2-6512 Finisher Failure: #H2-6512. Check finisher. Call for service if the problem persists.

H2-6531 Finisher Failure: #H2-6531. Check finisher. Call for service if the problem persists.

H2-6532 Finisher Failure: #H2-6532. Check finisher. Call for service if the problem persists.

H2-6551 Finisher Failure: #H2-6551. Check finisher. Call for service if the problem persists.

H2-6552 Finisher Failure: #H2-6552. Check finisher. Call for service if the problem persists.

H2-6700 Paper jam in front of finisher (Display animation)

H2-6701 Paper jam inside of finisher (Display animation)

H2-6702 Paper jam inside of finisher (Display animation)

H2-6703 Paper jam inside of finisher (Display animation)

H2-6704 Paper jam at exit of finisher (Display animation)

H2-6705 Paper jam at exit of finisher (Display animation)

H2-6706 Finisher Failure: #H2-6706. Check finisher.

H2-6707 Finisher Failure: #H2-6707. Check finisher.

H2-6708 Finisher Failure: #H2-6708. Check finisher.

H2-6709 Finisher Failure: #H2-6709. Check finisher.

H2-6710 Finisher Failure: #H2-6710. Check finisher.

H2-6711 Finisher Failure: #H2-6711. Check finisher.

H2-6712 Finisher Failure: #H2-6712. Check finisher.

H2-6713 Finisher Failure: #H2-6713. Check finisher.

H2-6714 Finisher Failure: #H2-6714. Check finisher.

H2-6715 Finisher Failure: #H2-6715. Check finisher.

H2-6716 Finisher Failure: #H2-6716. Check finisher.

H2-6717 Finisher Failure: #H2-6717. Check finisher.

H2-6718 Finisher Failure: #H2-6718. Check finisher.

H2-6719 Finisher Failure: #H2-6719. Check finisher.

H2-6720 Finisher Failure: #H2-6720. Check finisher.

H2-6721 Finisher Failure: #H2-6721. Check finisher.

H2-6722 Finisher Failure: #H2-6722. Check finisher.

H2-6723 Finisher Failure: #H2-6723. Check finisher.

H2-6724 Finisher Failure: #H2-6724. Check finisher.

H2-6725 Finisher Failure: #H2-6725. Check finisher.

398 Chapter 4 Troubleshooting ENWW


Table 4-16 H2–xxxx (Inner Finisher error) (continued)

Error Code Error Message

H2-6726 Finisher stapler door is open. Close it (Display animation)

H2-6727 Finisher jam door is open. Close it (Display animation)

H2-6728 Finisher Failure: #H2-6728. Check finisher.

H2-6729 Finisher Failure: #H2-6729. Check finisher.

H2-6730 Finisher Failure: #H2-6730. Check finisher.

H2-6731 Finisher Failure: #H2-6731. Check finisher.

H2-6732 Staple cartridge is low. Replace it.

H2-6733 Staple cartridge is empty. Replace it.

H2-6734 Finisher Failure: #H2-6734. Check finisher.

H2-6735 Too much paper in finisher stacker. Remove printed paper.

H2-6736 Finisher Failure: #H2-6736. Check finisher.

H2-6737 Finisher Failure: #H2-6737. Check finisher.

H2-6738 Finisher Failure: #H2-6738. Check finisher.

H2-6739 Finisher Failure: #H2-6739. Check finisher.

H2-6740 Finisher Failure: #H2-6740. Check finisher.

H2-6741 Finisher Failure: #H2-6741. Check finisher.

H2-6742 Finisher Failure: #H2-6742. Check finisher.

H2-6743 Finisher Failure: #H2-6743. Check finisher.

H2-6744 Staple cartridge not install. Install it.

H2-6A50 Finisher Failure: #H2-6A50. Check finisher.

H2-6A63 Staple cartridge is empty. Replace it.

Mx–xxxx (Jam error)


Table 4-17 Mx–xxxx (Jam error)
Error Code Error Message

M1-1111 Paper jam in tray 1. Please remove the paper.

M1-1113 Paper jam in tray 1. Please remove the paper.

M1-1121 Paper jam in tray 2. Please remove the paper.

M1-1213 Paper jam in tray 2. Please remove the paper.

M1-1610 Paper jam in MP tray. Please remove the paper.

M1-1613 Paper jam in MP tray. Please remove the paper.

M2-1114 Paper jam inside of machine. Please remove the paper.

M2-1117 Paper jam at the bottom of duplex path. Please remove the paper.

ENWW Error codes 399


Table 4-17 Mx–xxxx (Jam error) (continued)

Error Code Error Message

M2-1121 Paper jam in tray 1. Please remove the paper.

M2-1124 Paper jam in tray 2. Please remove the paper.

M2-1125 Paper jam inside of machine. Please remove the paper.

M2-1131 Paper jam in tray 2. Please remove the paper.

M2-1134 Paper jam in tray 2. Please remove the paper.

M2-1135 Paper jam in tray 1. Please remove the paper.

M2-1211 Paper jam inside of machine. Please remove the paper.

M2-1331 Paper jam inside of machine. Please remove the paper.

M2-1332 Paper jam inside of machine. Please remove the paper.

M2-1334 Paper jam inside of machine. Please remove the paper.

M2-2111 Paper jam at the top of duplex path. Please remove the paper.

M2-2112 Paper jam at the top of duplex path. Please remove the paper.

M2-2114 Paper jam at the top of duplex path. Please remove the paper.

M3-1111 Paper jam in exit area. Please remove the paper.

M3-1411 Paper jam in exit area. Please remove the paper.

M3-1412 Paper jam inside of machine. Please remove the paper.

M3-1414 Paper jam in exit area. Please remove the paper.

Mx–xxxx (Tray not install_Paper empty_Outbin full)


Table 4-18 Mx–xxxx (Tray not install_Paper empty_Outbin full)
Error Code Error Message

M1-3122 Tray 1 cassette is pulled out. Insert it properly.

M1-3222 Tray 2 cassette is pulled out. Insert it properly.

M1-4111 Tray Failure: #M1-4111. Pull tray 1 out and insert it. Call for service if the problem persists.

M1-4211 Tray Failure: #M1-4211. Pull tray 1 out and insert it. Call for service if the problem persists.

M1-5111 Paper is low in tray 1. Load paper.

M1-5112 Paper is empty in tray 1. Load paper.

M1-5113 Paper is empty in tray 1. Load paper.

M1-5120 Paper is empty in all tray. Load paper.

M1-5211 Paper is low in tray 2. Load paper.

M1-5212 Paper is empty in tray 2. Load paper.

M1-5213 Paper is empty in tray 2. Load paper.

M1-5612 Paper is empty in MP tray. Load paper.

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Table 4-18 Mx–xxxx (Tray not install_Paper empty_Outbin full) (continued)

Error Code Error Message

M1-5613 Paper is empty in MP tray. Load paper.

M3-2230 Paper in output bin is full. Remove printed paper.

M3-2430 Paper in output bin is full. Remove printed paper.

Sx–xxxx (System error)


Table 4-19 Sx–xxxx (System error)
Error Code Error Message

S1-1114 Video System Failure: #S1-1114. Turn off then on.

S1-2511 MSOK System Failure: #S1-2511. Call for service.

S1-5221 Wireless network card is not installed. Install the card.

S2-1211 Engine System Failure: #S2-1211. Turn off then on.

S2-2311 Engine System Failure: #S2-2311. Turn off then on.

S2-3110 Engine System Failure: #S2-3110. Turn off then on.

S2-331D Wait delay time for lower fixing temperature…

S2-331E The temperature of this machine is too low. Please wait for a while to warm up.

S2-3321 Supplying and mixing toner to developer unit. Please wait...

S2-3421 Calibrating image density. Please wait...

S2-4210 Front door is open. Close it.

S2-4410 Right door is open. Close it.

S3-3121 Scanner is locked. Please try to release scanner lock.

S3-3211 Scan System Failure: #S3-3211. Turn off then on.

S4-3130 There has been a problem with fax modem card. Install again. Call for service if the problem persists.

S5-3111 UI System Failure: #S5-3111. Turn off then on. Call for service if the problem persists.

S6-3113 Network Failure: #S6-3113. Turn off then on. Call for service if the problem persists.

S6-3122 Network cable is disconnected. Check it.

S6-3123 This IP address conflicts with that of other system. Check it.

S6-3128 802.1x authentication failed. Please contact the system administrator.

S6-3231 Cannot find a wireless network. Please check the wireless environment.

S6-3232 Wireless security settings are incorrect. Please change the settings.

S6-3233 Not connected from the wireless AP. If you do not reconnect automatically, check the wireless settings.

S6-3234 Failed connection to WPS. Try again or set up other wireless connection.

S6-3235 Wi-Fi Direct is not ready. Turn off then on. Call for service if the problem persists.

S6-3236 Failed to connect to Wi-Fi Direct. Turn off your mobile device and turn it on.

ENWW Error codes 401


Table 4-19 Sx–xxxx (System error) (continued)

Error Code Error Message

S7-1110 Engine System Failure: #S7-1110. Turn off then on.

S7-1210 Engine System Failure: #S7-1210. Turn off then on.

S7-2110 Fuser Unit Failure: #S7-2110. Turn off then on. Call for service if the problem persists.

U1–xxxx (Fuser error)


Table 4-20 U1–xxxx (Fuser error)

Error Code Error Message

U1-2113 Fuser Unit Failure: #U1-2113. Turn off then on.

U1-2115 Fuser Unit Failure: #U1-2115. Turn off then on. Call for service if the problem persists.

U1-2119 Fuser Unit Failure: #U1-2119. Turn off then on.

U1-2132 Fuser Unit Failure: #U1-2132. Turn off then on. Call for service if the problem persists.

U1-2135 Fuser Unit Failure: #U1-2135. Turn off then on. Call for service if the problem persists.

U1-2141 Fuser Unit Failure: #U1-2141. Turn off then on.

U1-2142 Fuser Unit Failure: #U1-2142. Turn off then on.

U1-2316 Fuser Unit Failure: #U1-2316. Turn off then on. Call for service if the problem persists.

U1-2317 Fuser Unit Failure: #U1-2317. Turn off then on. Call for service if the problem persists.

U1-2335 Fuser Unit Failure: #U1-2335. Turn off then on.

U1-2337 Fuser Unit Failure: #U1-2337. Turn off then on.

U1-233A Fuser Unit Failure: #U1-233A. Turn off then on.

U1-233D Fuser Unit Failure: #U1-233D. Turn off then on.

U2–xxxx (LSU error)


Table 4-21 U2–xxxx (LSU error)

Error Code Error Message

U2-1111 LSU Failure: #U2-1111. Turn off then on. Call for service if the problem persists.

U2-1112 LSU Failure: #U2-1112. Turn off then on. Call for service if the problem persists.

U2-1113 LSU Failure: #U2-1113. Turn off then on. Call for service if the problem persists.

U2-1114 LSU Failure: #U2-1114. Turn off then on. Call for service if the problem persists.

U2-6210 LSU Failure: #U2-6210. Turn off then on. Call for service if the problem persists.

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U3-xxxx (RADF error)
Table 4-22 U3-xxxx (RADF error)

Error Code Error Message

U3-3211 Original paper jam inside the scanner.

U3-3213 Original paper jam inside the scanner.

U3-3214 Original paper jam inside the scanner.

U3-3311 Original paper jam inside the scanner.

U3-3313 Original paper jam inside the scanner.

U3-3314 Original paper jam inside the scanner.

U3-3413 Original paper jam inside the scanner.

U3-3414 Original paper jam inside the scanner.

U3-3513 Original paper jam inside the scanner.

U3-3514 Original paper jam inside the scanner.

U3-3611 Original paper jam in the exit area of scanner.

U3-3613 Original paper jam in the exit area of scanner.

U3-3614 Original paper jam in the exit area of scanner.

U3-3713 Original paper jam in the exit area of scanner.

U3-4210 Top door of scanner is open.

ENWW Error codes 403


Printing quality problems
Print-quality defects attributed to printer components, supplies, media, internal software, external software
applications and environmental conditions.

To successfully troubleshoot print-quality problems, as many variables as possible must be eliminated. The first
step is to generate prints using printable pages embedded in the printer on laser paper. The paper should be
from an unopened ream that has been acclimated to room temperature and you should ensure that genuine HP
toner is installed in the printer.

A/S Chart
The A/S chart is a printer internal page that helps identify common print quality problems.

Figure 4-6 A/S chart

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Figure 4-7 A/S chart components

[1] Grid pattern For adjusting margin and magnification

[2] Black patches For adjusting skew error

[3] Barcode For checking the reproduction of barcode

[4] Note area For recording the date, conditions, etc.

[A] Halftone band For checking banding and jitter (K 50%)

[B, L] Resolution patterns For checking resolution

[C, D, E] Images For checking color reproduction

[F] Map image For checking fine line reproduction

[G] Color patches For checking color reproduction and uniformity

[H] Gradation pattern For checking tone reproduction of 7 colors (C, M, Y, K, R, G, B/ 10~100%)

[I] Color/Mono text For checking the reproduction of color, mono text

[J] Multilingual Feature For checking the reproduction of small text

[K] White Gap pattern For checking color to color, color to mono white gap

[M] Rulers For checking the magnification error (unit : cm)

[N] Rulers For checking the magnification error (unit : inch)

ENWW Printing quality problems 405


Defect analysis flowchart
Refer to the following flowchart as a guide for analyzing print defects.

Figure 4-8 Defect analysis flowchart

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Print quality defects
● Black lines (feed direction)

● Light or White Lines (Feed direction)

● Periodic black lines and dots (cross-feed direction

● Periodic light or dark lines and dots (cross-feed direction)

● Blurred image

● Foggy image

● Light image

● Uneven pitch and jittery image

● Skewed image

● Poor fusing

● Contamination on the back of page

● Paper curl

ENWW Printing quality problems 407


Black lines (feed direction)
Figure 4-9 Black lines (feed direction)

Troubleshooting steps

1. If the OPC drum is scratched or contaminated in the vertical direction, replace the drum unit.

2. If any components on the scanner unit (ADF glass, mirror, or CCD sensor) are contaminated, wipe the
surface of contaminated parts with a soft cloth.

408 Chapter 4 Troubleshooting ENWW


3. If the path of the laser beam is blocked by a foreign substance on the LSU window, clean the window.

ENWW Printing quality problems 409


Light or White Lines (Feed direction)
Figure 4-10 Light or White Lines (Feed direction)

Troubleshooting steps

1. Check to see if a foreign substance is stuck between the developer roller and the blade. This might be
evident by toner missing on a portion of the developer roller.

Remove the foreign substance following these steps:

● Make a hook (a transparency sheet is recommended)

● Put the hook into the gap between the developer roller and the blade.

● Remove the foreign substance.

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Figure 4-11 Remove the foreign substance

2. If the developer is empty, replace the developer unit. Check the toner remaining percentage on the report
page. Check the toner layer on the magnetic roller to determine if it is uniform or not.

Figure 4-12 CCD sensor

3. If the path of the laser beam is blocked by a foreign substance on the LSU window, clean the window.

Figure 4-13 LSU window

4. If the OPC drum is scratched or contaminated in the vertical direction, replace the drum unit.

ENWW Printing quality problems 411


Periodic black lines and dots (cross-feed direction
Figure 4-14 Periodic black lines and dots (cross-feed direction)

Troubleshooting steps

1. There might be poor connection between the CR terminal and the printer. Wipe the surface of the
contaminated CR terminal with a soft cloth.

Figure 4-15 Clean contaminated CR terminal

2. There might be poor charge voltage on the HVPS (MHV). Check the connection between the HVPS terminal
and the connector. If reseating this connector does not resolve the issue, replace the HVPS.

412 Chapter 4 Troubleshooting ENWW


Periodic light or dark lines and dots (cross-feed direction)
Figure 4-16 Periodic light or dark lines and dots (cross-feed direction)

Troubleshooting steps

1. Horizontal periodic bands appearing at the interval of the OPC circumference (94.2 mm (3.7 in)) might
indicated one of the following:

● The OPC was exposed to light for an extended period of time.

● The OPC was damaged by high voltage over a short period of time.

As time passes, most of the bands will disappear. If they do not, replace the OPC drum unit.

2. Horizontal periodic light or dark bands appearing at the interval of the magnetic roller circumference (35.7
mm (1.4 in)) might indicated one of the following:

● The magnetic roller is defective.

● The V-groove on the surface of the magnetic roller is not uniform

Figure 4-17 V-groove on magnetic roller

Replace the developer unit.

ENWW Printing quality problems 413


Blurred image
Figure 4-18 Blurred image

Troubleshooting steps

1. The humidity in the environment might be high. The paper being used might have high moisture content.
Change to a new and better-grade paper.

2. The transfer voltage might be low. Increase the THV transfer voltage.

3. Verify that the connection between the THV high-voltage terminal and the HVPS THV terminal is properly
connected. Check the connection between the HVPS and TR.

414 Chapter 4 Troubleshooting ENWW


Foggy image
Figure 4-19 Foggy image

Troubleshooting steps

1. The voltage of the OPC drum is abnormally low. Replace the OPC drum unit.

2. Toner might be over-supplied due to an abnormal TC sensor. Replace the toner cartridge.

3. The T1 voltage might be abnormally high. Check the HVPS connections. Check the connection of the
transfer rollers in THV, and TR. Replace the HVPS.

4. The HVPS might be damaged or broken. Replace the HVPS.

ENWW Printing quality problems 415


Light image
Figure 4-20 Light image

Troubleshooting steps

1. Poor transfer might be occurring. Replace the HVPS.

2. The output voltage of the HVPS might be abnormally low, causing low color density. Replace the HVPS.

3. The TC sensor might be defective. Replace the toner cartridge.

416 Chapter 4 Troubleshooting ENWW


Uneven pitch and jittery image
Figure 4-21 Uneven pitch and jittery image

P aper feeding
direc tion

Troubleshooting steps

1. If the bands are less than 3 mm (0.11 in) apart, a foreign substance might be caught in the drive gears.

● Apply grease to the toner cartridge gears.

Figure 4-22 Grease the toner cartridge gears

● Apply grease to the OPC unit gears.

Figure 4-23 Grease the OPC gears

● Apply grease to the main drive unit gears.

Replace any of the following defective parts: toner cartridge, drum unit, or main drive unit.

2. If the bands are less than 1 mm (0.04 in) apart, check to see if the laser scanner unit (LSU) is assembled
incorrectly. Replace the screws. Replace the LSU.

ENWW Printing quality problems 417


Skewed image
Figure 4-24 Skewed image

Troubleshooting steps

1. Remove and reinstall the paper tray to ensure it is installed properly.

2. Check to see if too much paper is loaded in the paper tray. Remove paper, if necessary

3. Make sure the paper guides in the tray are adjusted properly.

4. Check to see if the pickup, reverse, or forward rollers are dirty. Clean or replace the contaminated roller.

5. Remove and reinstall the document feeder. Adjust the document feeder skew.

418 Chapter 4 Troubleshooting ENWW


Poor fusing
Figure 4-25 Poor fusing

Troubleshooting steps

1. Check that the paper type on the control panel matches the paper type loaded in the tray. Depending upon
the type of paper used, print speed will vary. For example:

● Plain (71~90g/), Thick (91~105g/) : 100%

● Heavy weight (106~175g/) : 50%

● Envelope (75~90 g/), Label (120~150 g/) : 50%

2. The fuser unit might be worn. Replace the fuser.

3. Check to see if the surface of the fuser belt and the pressure roller are scratched. Replace the fuser unit if
they are.

4. Check to see if the temperature control system is malfunctioning:

● The thermistor is broken or operates abnormally

● The halogen lamp is broken or operates abnormally

Check the non-contact thermistor sensor. Check the halogen light. Replace any broken parts or the entire
fuser unit.

5. Verify that the pressure control system operates properly. If the problem persists, replace the fuser.

6. Check to see if paper is wrapped around the heating roller. If so, remove the wrapped paper and print a
demo page. If the demo pages shows print quality problems, replace the fuser.

ENWW Printing quality problems 419


Contamination on the back of page
Figure 4-26 Contamination on the back of page

Troubleshooting steps

1. Check to see if the transfer roller is dirty. Clean or replace the roller.

Figure 4-27 Clean the transfer roller

2. Check to see if the fuser heat roller or pressure roller are dirty. Clean them, if necessary.

3. Check to see if the pressure roller surface is damaged or scratched. Replace the fuser unit if it is.

420 Chapter 4 Troubleshooting ENWW


Paper curl
Figure 4-28 Paper curl

Symptoms and probable cause

When printing on A4 or Letter paper loaded as long-edge feed (LEF), paper curl increases. This is likely caused by
increase in the moisture content in the paper and by an increase in image density.

Troubleshooting steps

NOTE: Following these instructions may decrease printing performance.

1. Remove the tray.

2. Remove the paper and load it as short-edge feed (SEF).

Figure 4-29 Paper feed directions

3. Print a test page.

4. If the problem persists, set the humidity mode on the control panel:

● Machine Setup → General Setting → Humidity → Humidity level (Normal, Humidity 1, Humidity2 ,
Humidity3)

ENWW Printing quality problems 421


Adjusting the document feeder skew
1. Lift the document feeder cover. Slightly loosen four screws securing the right hinge unit.

NOTE: The left hinge is not adjustable.

2. Adjust the position of the document feeder hinge up and down as the skew status. (1 scale => 0.9 mm
(0.04 in))

● Adjust the hinge unit down. (1 scale => 0.9 mm skew adjustment)

422 Chapter 4 Troubleshooting ENWW


3. Detach the document feeder sponge sheet after adjusting the skew. Place the document feeder sponge
sheet on the scanner glass. Close the document feeder unit to adhere the sponge sheet to the document
feeder.

ENWW Adjusting the document feeder skew 423


Other errors
● Toner cartridge detection error

● Acoustic noise in fuser unit

● Document feeder hinge problems

● Document feeder multi-feed jam

● Image scanner is locked

● Image distortion

● Document feeder is not recognized or S3-3211 error occurs

● Printer makes noise while printing

● Printer cannot pick paper from Trays 1–3

● Printer cannot feed paper

● Loud noise from the laser scanner unit motor

● Job pause problem

● Scan to PC login failure

● Script error in Internet Explorer

● Side cover open error

● SMPS output voltage drop error

● Hard disk drive (HDD) makes a loud noise

● Networking is not working

● Active NFC does not detect the NFC tag

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Toner cartridge detection error
Symptom
The toner cartridge is installed, but the Not Installed message displays on the control panel.

Causes
● Toner cartridge is not installed properly.

● CRUM harness of the toner cartridge is defective.

● CRUM PBA or CRUM Chip is defective.

● CRUM connection (Modular connector) is defective.

● CRUM Joint PBA is defective.

● Bad connection between the main board and the CRUM Joint PBA

Troubleshooting
1. Toner cartridge install problems

● Check if the toner cartridge is installed properly.

● If the cartridge comes out automatically from the printer, check the cartridge fixing hook.

● If the cartridge fixing hook is defective, replace the cartridge cap or cartridge.

2. CRUM harness problems

● Verify that the CRUM harness is connected properly.

● Check to see if the modular jack on the toner cartridge is broken or assembled incorrectly.

● If the modular jack is defective, replace it with a new one.

● If the modular jack is stuck in the toner cartridge, pull it out.

3. CRUM PBA problems or CRUM data broken

● Replace the toner cartridge.

4. CRUM connection (Modular connector) installation problems

a. Open the front cover and remove the toner cartridge.

b. Check to make sure the CRUM connection (Modular connector) is installed properly.

c. If the modular connector is not installed properly, open the rear cover and reinstall it.

5. CRUM Joint PBA problem

● Check the connectors on the CRUM joint PBA. If any connectors are damaged, replace the board.

6. Bad connection between the main board and the CRUM Joint PBA

ENWW Other errors 425


● Check the connection between the main board and the CRUM Joint PBA. If the connection is bad,
replace and test the following components in this order: harness, CRUM joint board PBA, and the main
board.

426 Chapter 4 Troubleshooting ENWW


Acoustic noise in fuser unit
Symptom
Acoustic noise from fuser assembly in early stage of printing

Cause
Fuser gear is damaged.

Troubleshooting
▲ Replace the fuser unit.

ENWW Other errors 427


Document feeder hinge problems
Symptom
● The document feeder hinge makes noise when the document feeder is opened or closed.

● The document feeder hinge is cracked

● When the document feeder is raised to access the scanner glass, the document feeder does not remain
open.

Troubleshooting
1. Remove the document feeder connector cover.

2. Disconnect the document feeder harness and remove one screw securing the ground wire.

3. Lift up and remove the document feeder.

4. Remove four screws from each hinge, and then remove the hinges. Install new hinges.

5. Install the document feeder.

428 Chapter 4 Troubleshooting ENWW


Document feeder multi-feed jam
Symptom
Paper stops between the document feeder roller and the registration roller of the document feeder and a paper
jam occurs.

Troubleshooting
Follow these steps to replace the pickup guide and separation pad:

1. Open the document feeder cover.

Figure 4-30 Open the document feeder cover

2. Remove the document feeder separation pad and replace it with a new one.

3. Remove the pickup guide by pressing the side as shown below.

Figure 4-31 Remove the pickup guide

4. Install the replacement pickup guide.

5. Update the printer firmware with the latest version.

ENWW Other errors 429


Image scanner is locked
Symptom
Paper stops between the document feeder roller and the registration roller of the document feeder and a paper
jam occurs.

Cause
All 24V channels output voltage is off (24V output voltage is nearly 0V) and 5V channels output is normal.

Troubleshooting
1. Check all 24V output channels (24VS1, 24VS2, 24VS3, 24VS4) to determine whether 24V voltage comes
out.

2. If 24V voltage does not come out, check ‘24V on/off signal pin’ on the main board.

a. If the voltage at ‘24V on/off signal pin’ is 0V, then the main board and signal is normal.

b. If the voltage at ‘24V on/off signal pin’ is between 4V and 5.3V, then the main board and signal is not
normal.

3. If the main board and signal is normal and all 24V output channels are nearly 0V, check other parts (i.e.,
fuser, motor, scanner harness, etc.) driven by 24V voltage before replacing the SMPS.

4. If the main board and signal is normal and just one or two 24V output channels are nearly 0V, inspect the
harness from the abnormal 24V output channel before replacing the SMPS.

5. If the main board and signal is abnormal and all 24V output channels are nearly 0V, inspect the harness,
connector, and main board.

430 Chapter 4 Troubleshooting ENWW


Image distortion
Symptom
Image distortion occurs when paper is fed from the document feeder.

Troubleshooting
1. Loosen four screws each on the left and right hinges of the document feeder. Adjust the document feeder.

2. Perform a copy from the document feeder and see if the image distortion occurs. If it does, repeat steps 1
and 2.

3. If the image distortion does not occur, tighten the screws on the left and right hinges.

ENWW Other errors 431


Document feeder is not recognized or S3-3211 error occurs
Symptoms
● The document feeder installation is not recognized.

● An S3-3211 error occurs and copying must be performed using the scanner glass.

Cause
The document feeder power cable has failed.

Troubleshooting
1. Remove and reinstall the document feeder power cable. If this does not resolve the problem, replace the
cable.

2. Secure the power cable with a cable tie.

432 Chapter 4 Troubleshooting ENWW


Printer makes noise while printing
Symptom
The printer makes a noise when printing.

Cause
● Lack of grease in the gear train.

● An old-type gear is installed.

Troubleshooting
1. Enter service mode.

2. Run the fuser motor test (Service Mode > Diagnostics > Engine Diagnostics > Engine Test Routines > Fuser
Motor Forward)

3. Remove the fuser and run the fuser motor test again.

4. If the noise remains, replace the fuser drive exit assembly. If the noise is gone, replace the fuser.

ENWW Other errors 433


Printer cannot pick paper from Trays 1–3
Symptom
Printer cannot pick paper from Trays 1–3.

Cause
● A bad harness connection on the main board.

● A defective connector on the main board.

Troubleshooting
1. Remove and reinstall the harness connection on the main board.

2. Check the pickup unit connector on the main board. If the connector is defective, replace the main board.

434 Chapter 4 Troubleshooting ENWW


Printer cannot feed paper
Symptom
The printer cannot feed paper from Trays 2 or 3.

Cause
● Feed motor problem

● Feed motor connection problem

● Main board is defective

Troubleshooting
1. Check the operation of the feed motor.

a. Open the right door and firmly push the cover switch with a piece of folded paper.

Figure 4-32 Push the cover switch

b. Enter service mode.

ENWW Other errors 435


c. Check the operation of the feed rollers by executing the feed motor test (EDC Mode > Diagnostics >
Engine Diagnostics > Engine Test Routine > Feed motor > on/off).

Figure 4-33 Check the feed rollers

d. If the feed rollers do not rotate, remove the rear cover and check the motor and gears.

2. Check the connection between the main board (CN27) and the feed motor.

3. If the problem persists, replace the main board.

436 Chapter 4 Troubleshooting ENWW


Loud noise from the laser scanner unit motor
Symptom
The laser scanner unit (LSU)motor makes a loud noise like a siren when printing.

Cause
Defective laser scanner unit motor

Troubleshooting
1. Enter service mode and execute the LSU motor test.

2. If the noise occurs during the test, replace the LSU.

3. If the noise does not occur, continue troubleshooting other causes.

ENWW Other errors 437


Job pause problem
Symptom
Job is paused

Cause
● The Stop button was pressed.

● During the job pausing process, the job status is wrong.

Troubleshooting
Verify the following states of the pause process:

1. Pausing—Paused

2. If the Cancel button is pressed: Paused—Cancelling—Cancelled

3. If the Continue button is pressed: Paused—Resuming—Progressing

438 Chapter 4 Troubleshooting ENWW


Scan to PC login failure
Symptom
Login failure popup is displayed when the user selects their Scan ID in the Scan to PC menu.

Cause
Anti-virus program blocks executable files if it tries to communicate with external device but it is not digitally
signed.

NOTE: If any network security device blocks SNMP protocol communication, login will fail.

ENWW Other errors 439


Script error in Internet Explorer
Symptom
Script errors occur and the printer cannot print when using Internet Explorer 9 or a later version.

Cause
In protected mode, the “RegOpenCurrentUser” function with write authority returns an error or access denied.
Cannot write on the HKEY_CURRENT_USER registry.

Troubleshooting
Download the latest driver and install it.

440 Chapter 4 Troubleshooting ENWW


Side cover open error
Symptom
The side cover is closed, but a control panel message indicates the cover is open.

Cause
The spring plate of the side cover open sensor is deformed by the deformation of the stopper of the side cover.

Figure 4-34 Side cover spring plate and stopper

Troubleshooting
Replace the side cover open sensor or bend the spring plate back to normal shape.

Figure 4-35 Side cover spring plate

ENWW Other errors 441


SMPS output voltage drop error
Symptom
The following error messages display on the control panel:

● C3-1312

● S3-3121

● M1-4111

● M1-4211

Cause
The output voltage on 24V channels drops to under 21.6V and 5V channels output is normal.

Troubleshooting
1. Check all 24V output channels (24VS1, 24VS2, 24VS3, 24VS4) to determine whether 24V voltage comes
out.

2. If 24V voltage does not come out, check ‘24V on/off signal pin’ on the main board.

a. If the voltage at ‘24V on/off signal pin’ is 0V, then the main board and signal is normal.

b. If the voltage at ‘24V on/off signal pin’ is between 4V and 5.3V, then the main board and signal is not
normal.

3. If the main board and signal is normal and all 24V output channels are nearly 0V, check other parts (i.e.,
fuser, motor, scanner harness, etc.) driven by 24V voltage before replacing the SMPS.

4. If the main board and signal is normal and just one or two 24V output channels are nearly 0V, inspect the
harness from the abnormal 24V output channel before replacing the SMPS.

5. If the main board and signal is abnormal and all 24V output channels are nearly 0V, inspect the harness,
connector, and main board.

442 Chapter 4 Troubleshooting ENWW


Hard disk drive (HDD) makes a loud noise
Symptom
The hard disk drive (HDD) makes a loud noise when operating.

Cause
The HDD is defective.

Troubleshooting
Replace the HDD.

ENWW Other errors 443


Networking is not working
Symptom
Networking is suddenly not working.

Cause
● The network cable is not working properly.

● The network configuration is wrong.

● Some related components on the main board are defective.

Troubleshooting
1. Disconnect the network cable from the printer and connect it to a PC. Do a ping test to verify the cable is
not defective.

2. If the cable is not defective, reconnect it to the printer and do a ping test. If the ping test is successful,
check the network configuration to verify settings were not changed.

3. If the ping test is not successful, remove the rear cover and inspect the main board. Look for any visible
defects on the network-related components, such as the connector, capacitor, and any other components
nearby. Surge voltage from the outside may have caused damage.

4. If you observe visible defects on the components, replace the main board.

444 Chapter 4 Troubleshooting ENWW


Active NFC does not detect the NFC tag
Symptom
Active NFC does not detect the NFC tag.

Cause
The NFC Pro sticker blocks the electronic signal between the NFC reader and the NFC tag.

Troubleshooting
If the metallic sticker is attached to an active NFC module, NFC will not work properly because the metallic sticker
blocks electronic signals between the NFC module and tag. Remove the sticker.

ENWW Other errors 445


Connection diagrams
● Connection Diagram (FUSER_EXIT_TONER DC)

● Connection Diagram (HDD_SCANNER)

● Connection Diagram (OPE)

● Connection Diagram (FDI_FINISHER_FAX)

● Connection Diagram (DCF)

● Connection Diagram (PH DRIVE_PICK UP_SIDE)

● Connection Diagram (LSU_HVPS)

● Connection Diagram (FRONT_OPC DRIVE)

● Connection Diagram (SMPS_FDB)

446 Chapter 4 Troubleshooting ENWW


Connection Diagram (FUSER_EXIT_TONER DC)
Figure 4-36 Connection Diagram (FUSER_EXIT_TONER DC)
MX3
FUSER
-MainPBA-
1. 6 *X3220:Draw er
FUSER . . K3250:W allconnector
FUSER POS JC39-01336A
EEPROM JC39-01613A . .
. . FUSER,JC39-02076A
6 1
1. N CN40 3711-007898
. . 1 5V_LP
JC39-01677A 3.3V_CRUM
NC THERM ISTOR 0 JC39-01638A
. . 2
. . 3 nFUSER_POS1
THERM ISTOR . . 4 DGND
SIDE . . 5 SDA_CRUM _FUSER
N 1 6 SCL_CRUM _FUSER
Coloronly. 7 DGND
NC0_TD_OUT
8
NC THERM ISTOR 1 9 NC0_TC_OUT
10 THERM_SIDE2
11 THERM_SIDE1
12 DGND
10 13 NC1_TD_OUT
9 14 NC1_TC_OUT
8 15 DIR_BLDC_FUSER
7
CLK_BLDC_FUSER
BLDC 6 16
FUSER BLDC 5 17 nREADY_BLDC_FUSER
4 JC39-02076A 18 nEN_BLDC_FUSER
3
2 19 GAIN_BLDC_FUSER
1 20 BRAKE_BLDC_FUSER
21 DGND
22 DGND
23 24V3
24 24V3
25 A_EXIT1
EXIT1 STEP 26
27
nA_EXIT1
nB_EXIT1
28 B_EXIT1

EXIT,JC39-02075A
Wa ll c
onn.
CN6 3711-007899
1 7 EXIT1FULL 1 5V_LP
2 6 2 DGND
3 5 3 nPAPER_EXIT1
EXIT2 STEP 4
5
4
3
4
5
5V1_SLP
DGND
6 2 6 nBIN_FULL_EXIT1
7 1 7 A_EXIT2
nA_EXIT2
Coloronly. 8
9 nB_EXIT2
10 B_EXIT2
SOL

DUPLEX R
ETURN T1 POSITON 11 PW M_RETURN_DUPLEX
12 24V3
13 5V_LP
W allconn. 14 DGND
JC 39-02075
A 15 nDETECT_T1_POS
1 8 16 5V_LP
EXIT2 2 7 17 DGND
3 6 18 nPAPER_EXIT2
4 5 19 5V1_SLP
5 4 20 DGND
EXIT2 FULL 6 3 21 nBIN_FULL_EXIT2
7 2 22 nDETECT EXIT2
8 1 23 DGND
24 DGND
SIDE COVER_OPEN_SIDE
25
COVER OPEN 26 nCOVER_OPEN_SIDE
27 OUT_FAN_FUSER
28 nDETECT_FAN_FUSER_CON
29 DGND
Coloronly. 30 N.C

Coloronly. TONER DC ,
JC39-02081A
FUSER FAN
CN15 3711-007902
1 nA_TON ER_DC_K
TONER K
DC M TR
DC TONER K
2
3
DGND
5V_LP
4 DGND
COUNT 5 TONER_COUNT_K_CON
6 nA_TON ER_DC_C
7 DGND
TONER C 8 5V_LP
DC M TR DC TONER C
9 DGND
TONER_COUNT_C_CON
10
COUNT 11 3.3V_CRUM
12 SDA_CRUM_BO TTLE_K
TONER K SCL_CRUM_BO TTLE_K
13
CRUM 14 DGND
TONER C 15 3.3V_CRUM
16 SDA_CRUM_BO TTLE_C
CRUM 17 SCL_CRUM_BO TTLE_C
TONER M 18 DGND
DC M TR DC TONER M
19
20
nA_TON ER_DC_M
DGND
COUNT 21 5V_LP
22 DGND
23 TONER_COUNT_M_ CON
24 nA_TON ER_DC_Y
TONER Y
DC M TR DC TONER Y
25
26
DGND
5V_LP
27 DGND
COUNT TONER_COUNT_Y_CON
28
TONER M
29
30
3.3V_CRUM
SDA_CRUM_BO TTLE_M
M ono only.
CRUM 31 SCL_CRUM_BO TTLE_M
32 DGND TONER,JC39-02091A
TONER Y 33 3.3V_CRUM
CRUM
DUCT STEP 34
35
SDA_CRUM_BO TTLE_Y
SCL_CRUM_BO TTLE_Y 1
CN7 3711-007845
A_T1(DuctStep)
36 DGND 2 nA_T1
3 nB_T1
4 B_T1
5 DGND
6 nA_TON ER_DC_K
TONER DC M TR DC JC39-02091A
7
8
5V_LP
DGND
9 TONER_COUNT_K_CON
10 5V_LP
TONER CNT 11 ON_ERASER_K
12 3.3V_CRUM
13 SDA_CRUM_BO TTLE_K
14 SCL_CRUM_BO TTLE_K
ERASER 15 DGND

TONER CRUM
SHUTTER,JC39-02084A
Coloronly.
CN23 3711-007843
ACR SHUTTER DC 1
2
DGND
DMO T_ACRSHUTTER
3 5V_LP
ACR 4 DGND
SHUTTER 5 nSENS_ACR_SHUTTER_HOM E
6 DGND
7
W ASTE ADC_W ASTE_LEVEL_CON
8 ON_W ASTE_LED
LEVEL 9 5V_LP ID SENSOR,JC39-02077A
CN12 3711-007941
1 CTD_P_REAR
2 5V_ACR
CTD REAR
CTD 3 DGND
CTD_LED_REAR
4
5 CTD_P_FRONT
CTD FRONT
CTD 6
7
5V_ACR
DGND
8 CTD_LED_FRON T
9 CTD_P_CENT
CTD CENTER
CTD 10
11
5V_ACR
DGND
12 CTD_S_CENT
13 CTD_LED_CENT
INNER TEM P 14 ADC_INNER_TEM P_CON
15 DGND
16 N.C

ENWW Connection diagrams 447


Connection Diagram (HDD_SCANNER)
Figure 4-37 Connection Diagram (HDD_SCANNER)

R AD F

Coloronly
HDD ScannerUnit

JC39-02669A JC39-02668A

JC39-02128A JC39-02119A

SCAN /IF CCDM /IF


1
2
3
4
5
6
7
8
9
1
2

SATA SIGNAL
JC39-02668A

CN9 3708-003142
SATA POW ER
JC39-02669A

CN3 3711-007901
50
CN20-3711-006454
CN16-3711-007849

SCAN-M TR_MS2 34 10V_CCD


10V_CCD 49
24V3 33
10V_CCD 48
24V3 32
SATA_RX_N
SATA_TX_P

47
SATA RX P
SATA TX N

24V3 31 10V_CCD
5V2_SLP

DGND 46
24V3 30
DGND

DGND

DGND

45
DGND

N.C
N.C

DGND 29 DGND
5V2_LP 44
5V_LP 28
5V2_LP 43
5V_LP 27
5V2_LP 42
DGND 26
5V2_LP 41
5V1_W KSRC_SCAN 25
DGND 40
DGND 24
DGND 39
3.3V_LP 23
3.3V_LP 38
DGND 22
3.3V_LP 37
DGND 21
3.3V_LP 36
DGND 20
3.3V_LP 35
DGND 19
3.3V_LP 34
18 33
nRST_DADF 17 3.3V_LP
3.3V_LP 32
DADF_RXD 16
3.3V_LP 31
DADF_TXD 15
DGND 30
nSCAN_READ 14
LVDO0P 29
nDETECT_PAPER_RADF 13
LVDO0N 28
nDETECT_RADF 12
DGND 27
nAPS_SENSOR1 11 26

MX 3
nAPS_SENSOR2 10 LVDO1P
LVDO1N 25
nCCD_HOM E 9
DGND 24
nFLAT_COVER_OPEN1 8 23

-M ain PB A -
nFLAT_COVER_OPEN2 7 LVDO2P
LVDO2N 22
PW M_W HITE_LED 6
DGND 21
SCAN_M TR_PLS 5
LVCK P 20
nEN_SCAN_M TR 4
LVCK N 19
SCAN_M TR_DIR 3
DGND 18
PW M_ SCAN_MO T 2
LVDO3P 17
SCAN_M TR_MS1 1
LVDO3N 16
DGND 15
LVDO4P 14
LVDO4N 13
DGND 12
SDO_AFE 11
nRST_CCD_AFE 10
PITG 9
DGND 8
SDI_AFE 7
SCLK AFE 6
SLOAD AFE 5
DGND 4
SCAN VCLK N 3
SCAN VCLK P 2
DGND 1

448 Chapter 4 Troubleshooting ENWW


Connection Diagram (OPE)
Figure 4-38 Connection Diagram (OPE)
LCD/TSP

OPE
LCD I/F TOUCH PAD /F
I
CN3-3708-002809
CN4-3708-002717
3.3VA 1

Main
VLEDPLUS
1 3.3V 2
VLEDPLUS
2 nINT TOUCH 3
OPE Key
VLED MINUS
3 SCL_TOUCH 4
VLED MINUS
4 DGND 5
DITHB
5 SDA_TOUCH 6
DGND
6 DGND 7
MOD E
7 3.3V 8
DGND
8 3.3V 9
OPE KEYI/F OPE KEY I/
F,JC39-01575A DGND
9 GND1 10
3.3VL
CN7-3708-003099 10 GND2 11
3708-003099 3.3VL
CN7 11
CN7 L DATA<23.0> 16
KEY IN2 1 12
KEY IN2 20 L DATA<23.0> 17
KEY IN1 2 13
KEY IN1 19 L DATA<23.0> 18
KEY IN4 3 14
KEY IN4 18 L DATA<23.0> 19
KEY IN3 4 15
KEY IN3 17 L DATA<23.0> 20
KEY IN0 5 16
KEY IN0 16 L DATA<23.0> 21
DGND 6 17
DGND 15 L DATA<23.0> 22
KEY OUT1 7 18
KEY OUT1 14 L DATA<23.0> 23
KEY OUT4 8 19
KEY OUT4 13 L DATA<23.0> 8
KEY OUT0 9 20
KEY OUT0 12 JC39-01575A L DATA<23.0> 9
KEY OUT2 10 21
KEY OUT2 11 L DATA<23.0> 10
KEY OUT3 11 22
KEY OUT3 10 L DATA<23.0> 11
5V 12 23
5V 9 L DATA<23.0> 12
LED LOG IN/OUT 13 24
LED LOG IN/OUT 8 L DATA<23.0> 13
LED_INTERRUPT 14 25
LED_INTERRUPT 7 L DATA<23.0> 14
LED HELP 15 26
LED HELP 6 L DATA<23.0> 15
nKEY_SOFT_PW R 27
nKEY_SOFT_PW R 5 16 L DATA<23.0> 0 USB HOST /F
I
LED POW ER 17 28
LED POW ER 4 L DATA<23.0> 1
KEY BUZZER P 18 29
KEY BUZZER P 3 L DATA<23.0> 2 CN11 -3722-003431
KEY BUZZER N 19 30 1
KEY BUZZER N 2 L DATA<23.0> 3 VBUS HOST
DGND 20 31 2
DGND 1 L DATA<23.0> 4 DM_ HOST
32 3
L DATA<23.0> 5 DP_HOST
33 4
L DATA<23.0> 6 GND
34 5
L DATA<23.0> 7 GND
35 6
DGND GND
36 7
L PCLK GND

OPTION
37
L RnESET
38
L HSYNC
39
L VSYNC
40
L BIAS
41
VGH
42
VGL
DGND
43 NFC I/F
LCD_IF_FFC DGND
44
45 CN6 -3722-003431
CN1-3708-003275 LEFT RIGHT
24 46 VBUS HOST1 1
DGND UP DOW N
LVDS3+
LVDS3-
23
22
10V
47
48
DM _HOST2
DP_HOST2
2
3 NFC
21 49
MODU LE
DGND DGND GND 4
20 50 GND 5
LVDS_CLK+ GND1
19 51 OPE POW ER FI GND 6
LVDS_CLK- GND2
18 52 GND 7
DGND
17 CN8-3711-007505
LVDS2+
16 GND 12
LVDS2-
15 GND 11
DGND
14 GND 10
LVDS1+
13 nRST M ICOM OPE 9
LVDS1-
12 USB M CB IF nM ICOM_BOO T 8
DGND
11 RST HUB OPE 7
LVDS0+
LVDS0-
10 CN2-3722-002712 CARD READER I/F
9 5V1_HOST3_FRONT 1 3.3
V_SB 6
DGND
8 DM_ HOST3_FRONT 2 5V_OPE 5 CN9 -3722-003431
OPE_RXD
7 DP_HOST3_FRONT 3 nKEY_SOFT_PW R 4 VBUS HOST1 1
OPE_TXD
6 5V1_HOST3_FRONT 4 DM_ HOST1 2
DGND
5 5V1_HOST3_FRONT 5 5V_OPE DP_HOST1 3
nINT_TOUCH 3
4 GND 6 5V_OPE GND 4
DGND 2
3 GND 7 5V_OPE GND 5
SDA_TOUCH 1
2 GND 8 GND 6
SCL_TOUCH
1 GND 9 GND 7
DGND

JC39-02443A JC39-01572A JC39-02439A

LCD_IF_FFC,JC39-02443A USB OPE FI OPE POW ER FI


JC39-01572A JC39-02439A
CN38 3708-003275 CN8 3722-002712
1 CN14 3711-007505
DGND 5V1_HOST3_OPTION 1 1
2 GND
LVDS3+ DM_ HOST3_OPTION 2 2
3 GND
LVDS3- DP_HOST3_OPTION 3 3
4 GND
DGND 5V1_HOST3_OPTION 4 4
5 nRST M ICOM OPE
LVDS_CLK+ 5V1_HOST3_OPTION 5 5
6 nM ICOM BOOT
LVDS_CLK- FGND 6 6
7 3.3V_SB
DGND FGND 7
8 nRST USB HUB OPE
LVDS2+ FGND 8 7
9 3.3V_SB
LVDS2- FGND 9 8
10 5V_OPE
DGND 9
11 nKEY_SOFT_PW R_AVR
LVDS1+
12 nKEY_SOFT_PW R_C4N
LVDS1- 10
13 5V_OPE
DGND 11
14 5V_OPE
LVDS0+ 12
15 5V_OPE
LVDS0- 13
16 SPEAKER_P
DGND 14
17 SPEAKER_N
OPE_RXD /3.3V_SB
OPE_TXD 18
DGND 19
nINT_TSP 20
DGND 21
SDA2 TSP 22
SCL2 TSP 23
DGND 24

MX 3
-MainPBA-

ENWW Connection diagrams 449


Connection Diagram (FDI_FINISHER_FAX)
Figure 4-39 Connection Diagram (FDI_FINISHER_FAX)

OPTION
FDIINTERFACE FDIINTERFACE

MX3 CN18 3711-006794


DGND
DGND
1
2
CN18 3711-006794
DGND
DGND
1
2

-MainPBA- 3.3V_SB
5V1_SUSP
FDI_nDETECT
3
4
5
3.3V_SB
5V1_SUSP
FDI_nDETECT
3
4
5 FDI
FDI_NOT_RDY 6 FDI_NOT_RDY 6
FDI_EN_COPY_EXIT 7 FDI_EN_COPY_EXIT 7
FDI_nEN_COPY_CNT 8 FDI_nEN_COPY_CNT 8
FDI_nDETECT_PSIZE 9 FDI_nDETECT_PSIZE 9
FDI_nDETECT_COLOR 10 FDI_nDETECT_COLOR 10
FDI_nEN 11 FDI_nEN 11

FINISHER ,JC39-02072A

OPTION(X3280/K3300)
CN28 -FINISHER
nRST_FINISHER 1
FINISHER_TXD 2
FINISHER_RXD 3
nCMD_R EQ_FINISHER 4

54678-1619/

55515-1605/
NC 5

M OLEX

M OLEX
nDETECT_FINISHER 6
5V1_SLP 7
DGND 8 JC39-02072A
24V4 9
24V4 10
24V4
24V4
11
12
INNER
DGND
DGND
13
14
FINISHE
R
DGND 15
DGND 16

MOD EM
OPTION
CN5 3710-003410
5V1_SUSP 1 M ODEM
DGND 2
3.3V_SB 3 CN5 3710-003410
3.3V_SB 4 1 5V1_SUSP
DGND 5 2 DGND
DGND 6 3 3.3V_SB
CML MODEM 1 7 4 3.3V_SB
N.C 8 5 DGND
AOUT1 9 6 DGND
N.C 10 7 CML MODEM 1
nRST MODEM 1 11 8 N.C
nCTS_MOD EM 1 12 9 AOUT1
N.C 13 10 N.C
nRTS_MOD EM 1 14 BOARD TO BOARD 11 nRST MOD EM 1
N.C 15 12 nCTS_MOD EM 1
DGND 16 13 N.C
nDETECT M ODEM 1
N.C
17
18
14
15
nRTS_MOD EM 1
N.C
FAX
MOD EM TXD 19 16 DGND
N.C 20 17 nDETECT MOD EM 1
MOD EM RXD 21 18 N.C
N.C 22 19 MOD EM1 TXD
nRIMOD EM 1 23 20 N.C
N.C 24 21 MOD EM1 RXD
nINT MODEM 1 25 22 N.C
N.C 26 23 nRIMOD EM 1
nDCD MODEM 1 27 24 N.C
N.C 28 25 nINT MOD EM 1
N.C 29 26 N.C
DGND 30 27 nDCD MODEM 1
28 N.C
29 N.C
30 DGND

NETW ORK
CN1 3722-003413
M X0P 1
M X0N 2
M X1P 3
M X2P 4
M X2N 5
M X1N 6
M X3P 7
M X3N 8
GND 9
LED1 10
LED0 11
3.3V_GE 12

450 Chapter 4 Troubleshooting ENWW


Connection Diagram (DCF)
Figure 4-40 Connection Diagram (DCF)

MX3 DCF ,JC39-02112A


CN27 3711-007507

-MainPBA-
1 DCF_RXD
2 DCF_TXD
3 nRST_DCF
4 5V1_SLP
5 5V1_SLP
6 5V1_SLP
7 24V1
8 24V1
9 24V1
10 DGND
11 DGND
12 DGND
13 DGND
14 nDETECT_DCF
15 N.C
16 N.C
17 nCMD_R EQ_DCF
18 N.C

JC39-02112A

2-292246-2/
TYCO

2-292249-2/
TYCO

OPTION
10

10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
MINICUBE2

ENGINE FI

DUBUG
SENSOR IF
CN1 3711-006435

CN7 3711-006439

CN2 3711-004569
nSCKF3_DEBUG

EM PTY1 CN6 3711-006439


SOF3_DEBUG

SIF3_DEBUG

RXD_DEBUG
TXD_DEBUG
nCMD _REQ
1
HS_DEBUG

5V_SUSP

nRST_DCF
5V_SUSP
5V_SUSP
5V_SUSP
2 GND
nRESET

FLMD 1
FLMD 0

24V4
24V4
24V4
3 nSENS_P_EM PTY1
3.3V

3.3V

3.3V
GND
GND
GND
GND
GND

GND
LIF
T1

RXD
TXD
NC

NC

NC
NC
4 5V_SUSP
5 GND
6 nSENS_LIFT1_LIM IT
7
8
9
10 5V_SUSP
EM PTY2 11 GND
12 nSENS_P_EM PTY2
13 5V_SUSP
14 GND
LIF
T2 15 nSENS_LIFT2_LIM IT
16 GND
17 nSENS_P_FEED2

FEED2
18 5V_SUSP DCF
SIDE COVER OPEN

CN3 3711-000178
1 24V4
COVER OPEN JC39-01610
A 2 nSIDECOVER_OPEN

JC39-02087A Harness ze
si
sensor (3pin
)
PAER SIZE2 1,
CN5 3711-006462

CN4 3711-004569

CN9 3711-004549
nCASSETTE1_OPEN

nCASSETTE2_OPEN
M TR IF

USB

ADC_P_SIZE1

ADC_P_SIZE2
nA_PICKUP1

nA_PICKUP2
nB_PICKUP1

nB_PICKUP2
A_PICKUP1

A_PICKUP2
B_PICKUP1

B_PICKUP2

NEUTRAL
FDB FI
nA_FEED
nB_FEED
A_FEED

B_FEED

LIVE
CN3

3.3V

3.3V
N.C
N.C

N.C
N.C

N.C

GND

GND

GND
NC
DM
DP
10
11
12
13
14
15
16
17

1
2
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
1
2
3
4

JC 39-02452A

STEP
1
2

PAPER SIZE1
DCF IF

NEUTRAL

PAPER SIZE2

PICKUP1 ST
EP
LIVE
CN3

STEP STEP

FEED STEP PICKUP1 STEP

ENWW Connection diagrams 451


Connection Diagram (PH DRIVE_PICK UP_SIDE)
Figure 4-41 Connection Diagram (PH DRIVE_PICK UP_SIDE)
MX3
-MainPBA-
PH DRIVER ,JC39-02095A

CN47 3711-007902
1 DIR_BLDC_M AIN
10 2 CLK_BLDC_M AIN
9 3 nREADY_BLDC_M AIN
8
7 4 nEN_BLDC_M AIN
MA IN BLDC BLDC 6
5
4
5
6
GAIN_BLDC_M AIN
BRAKE_BLDC_M AIN
3 7 DGND
2 8 DGND
1 9 24V1_LP
10 24V1_LP
11 DGND
12 nPAPER_FEED1
13 5V_LP
REGI 14 DGND
15 nPAPER_REGI
16 5V_LP
REGICLUTCH
CL 17
18
REGI_CLUTCH_CON
24V1_LP
M P CLUTCH
Coloronly. CL 19 MP _CLUTCH_CON
M ono only. 20
21
24V1_LP
FEED_CLUTCH_CON
T1STEP
FEED CLUTCH CL 22
23
24V1_LP
A_T1
24 nA_T1
25 nB_T1
STEP 26
27
B_T1
DIR_BLDC_ITB
28 CLK_BLDC_ITB
29 nREADY_BLDC_ITB
10
9 30 nEN_BLDC_ITB
8 31 GAIN_BLDC_ITB
7 32 BRAKE_BLDC_ITB
OPC BL D C (@MON O)/
ITB BLDC(@COLOR)
BLDC 6
5
4
33
34
DGND
DGND
3 35 24V1_LP
2
1 36 24V1_LP

PICK
U P ,JC39-02093A_M
JC39-02448A_C
CN46 3711-007898
PAPER_EM PTY1 1 5V_LP
2 DGND
PAPER_LIFT1 3 nPAPER_EM PTY1
4 5V_LP
5 DGND
6 nPAPER_LIFT1
7 A_PICKUP1
PICKUP1 STEP STEP 8
9
nA_PICKUP1
nB_PICKUP1
10 B_PICKUP1

Coloronly. 11
12
A_FEED
nA_FEED
13 FEED_CLUTCH_CON
FEED CLUTCH CL PAPER_EM PTY2
14
15
B_FEED,24V1_LP
5V_LP
16 DGND
17 nPAPER_EM PTY2
18 5V_LP
PAPER_LIF
T2 19 DGND
20 nPAPER_LIFT2
21 DGND
PAPER FRE 22 nPAPER_FEED2
FEED2 23 5V_LP
24 A_PICKUP2
25 nA_PICKUP2

PICKUP2 STEP STEP 26


27
nB_PICKUP2
B_PICKUP2
28 N.C

SIDE ,JC39-02440A_M
JC39-02449A_C
CN36 3711-007899
1 5V1_SLP
MP _EM PTY 2 DGND
3 nPAPER_MP_EM PTY
4 MP_SOL_CON
SOL

M P SOLENOID 5 24V3
6 A_DUP
7 nA_DUP
8 nB_DUP
9 B_DUP
DUPLEX STEP STEP FUSER OUT
10
11
5V_LP
DGND
12 nPAPER_FUSER_OUT
M ono only. 13 ADC_INNER_TEM P_CON
14 DGND
CTD CTD 15 N.C
16 5V_ACR (5V1_SLP)
17 CTD_LED_CENT(GND)
18 CTD_P_MON O(nPAPER_CURL1)
Coloronly. 19
20
5V_LP
DGND
CURL1 21 nPAPER_CURL2
DUPLEX JAM 22 5V_LP
23 DGND
24 nPAPER_JAM_D UPLEX
CURL2 DUPLEX 25 OUT_FAN_DUPLEX
26 nDETECT_FAN_DUPLEX
FAN
27 DGND
28 3.3V_SLP
29 ADC_M P_SIZE
30 DGND

452 Chapter 4 Troubleshooting ENWW


Connection Diagram (LSU_HVPS)
Figure 4-42 Connection Diagram (LSU_HVPS)
Mono only.
HVPS MONO,
HVPS MONO
JC39-02115AA
M X3 1
CN45 3708-001767
24V1_LP 20
CN45 3708-001767
24V1_LP

-MainPBA-
2 24V1_LP 19 24V1_LP
3 N.C 18 N.C
4 DGND 17 DGND
5 DGND 16 DGND
6 DGND 15 DGND
7 ADC_THV_P_CON 14 ADC_THV_P_CON
Colo
r only. 8
9
ADC_HVPS_24_CON
PW M_THV_CON
13
12
ADC_HVPS_24_CON
PWM _THV_CON
10 3.3V_LP JC39-02115A 11 3.3V_LP
11 PW M_ THV_CLEAN_CON 10 PW M _THV_CLEAN_CON
LSU COLOR,JC39-02114A 12 9
nEN_M HV_K nEN_M HV_K
CN29 3708-002807 13 PW M_D EV_DC_K_CON 8 PW M _DEV_DC_K_CON
1 DGND 14 ADC_M HV_K_CON 7 ADC_M HV_K_CON
2 DGND 15 nEN_AC_K_CON 6 nEN_AC_K_CON
3 nVDO_DN_Y_1B_CON 16 PW M_M HV_K_CON 5 PWM _M HV_K_CON
4 nVDO_DP_Y_1B_CON 17 PW M_ AC_VPP_K_CON 4 PWM _AC_VPP_K_CON
5 DGND 18 PW M_ FUSER_BIAS_CON 3 PWM _FUSER_BIAS_CON
6 nHSYNC_DN_Y 19 PW M_ AC_FREQ_CON 2 PWM _AC_FREQ_CON
7 nHSYNC_DP_Y 20 PW M_ SAW _CON 1 PWM _SAW_ CON
8 DGND
9 nSH_LSU_Y_1B_OUT
10 nLDON_Y_OU T
11 DGND
12 LSU_LD_POW ER_Y_OUT LSUM ONO,JC39-01657A
13 HVPSCOLOR,JC39-02114A LSU MO NO,JC39-01657A
DGND
14 nVDO_DN_M_1B_CON CN26 -3708-003279 CN26
15 nVDO_DP_M_ 1B_CON CN25 3708-002024
1 5V1_LP_LSU 1 5V1_LP_LSU
16 DGND 1 PW M_D EV_DC_Y_CON
2 nHSYNC_K 2 nHSYNC_K
17 nSH_LSU_M _1B_OUT 2 PW M_ ITHV_Y_CON
3 DGND 3 DGND
18 nLDON_M_OUT 3 PW M_ AC_VPP_Y_CON
4 nVDO_DP_K_1B_CON 4 nVDO_DP_K_1B_CON
19 DGND 4 nEN_AC_Y_CON
5 nVDO_DN_K_1B_CON 5 nVDO_DN_K_1B_CON
20 LSU_LD_POW ER_M _OUT 5 PW M_ AC_FREQ_CON
6 DGND 6 DGND
21 DGND 6 PW M_M HV_Y_CON
7 nSH_LSU_K_1B_OUT 7 nSH_LSU_K_1B_OUT
22 nVDO_DN_C_1B_CON 7 PW M_ FUSER_BIAS_CON
8 nSH_LSU_K_2B_OUT 8 nSH_LSU_K_2B_OUT
23 nVDO_DP_C_1B_CON 8 PW M_ SAW _CON
9 DGND 9 DGND
24 DGND 9 PW M_THV_CON
10 nVDO_DP_K_2B JC39-01657A 10 nVDO_DP_K_2B
25 nSH_LSU_C_1B_OUT 10 PW M_ THV_CLEAN_CON
11 nVDO_DN_K_2B 11 nVDO_DN_K_2B
26 nLDON_C_OU T 11 ADC_THV_P_CON
12 DGND 12 DGND
27 DGND 12 ADC_HVPS_24_CON
13 nLDON_K_OU T 13 nLDON_K_OU T
28 LSU_LD_POW ER_C_OUT 13 PW M_D EV_DC_K_CON
14 LSU_LD_POW ER_K_OUT 14 LSU_LD_POW ER_K_OUT
29 DGND 14 PW M_D EV_DC_C_CON
15 N.C 15 N.C
30 nVDO_DN_K_1B_CON 15 PW M_D EV_DC_M _CON
16 CLK_LSU_PUT 16 CLK_LSU_PUT
31 nVDO_DP_K_1B_CON 16 PW M_ ITHV_K_CON
17 nREADY LSU IN 17 nREADY LSU IN
32 DGND 17 PW M_ ITHV_C_CON
18 nSTART_LSU_OUT 18 nSTART_LSU_OUT
33 nHSYNC_DN_K 18 PW M_ ITHV_M_CON
19 DGND 19 DGND
34 nHSYNC_DP_K 19 ADC_M HV_K_CON
20 24V3 20 24V3
35 DGND 20 ADC_M HV_C_CON
36 nSH_LSU_K_1B_OUT 21 ADC_M HV_M_CON
37 nLDON_K_OU T 22 ADC_M HV_Y_CON
38 23 PW M_M HV_K_CON HVPSPW R ,JC39-01680A
DGND
39 LSU_LD_POW ER_K_OUT 24 PW M_M HV_C_CON
25 PW M_M HV_M_ CON CN37 3711-007384
40 DGND
26 PW M_ AC_VPP_K_CON 1 24V1_LP
41 ADC_LSU_TEM P_CON
27 PW M_ AC_VPP_C_CON 2 24V1_LP
42 5V1_LP
28 PW M_ AC_VPP_M_CON 3 24V1_LP
43 5V1_LP
29 nEN_AC_K_CON 4 24V1_LP
44 CLK_LSU_OUT
30 nEN_AC_C_CON 5 3.3
V_LP
45 nREADY_LSU_IN
31 nEN_AC_M_CON 6 GND
46 nSTART_LSU_OUT
32 ADC_ITHV_K_CON 7 GND
47 DGND
33 ADC_ITHV_C_CON 8 GND
48 24V3
34 ADC_ITHV_M_CON 9 GND
49 24V3
35 ADC_ITHV_Y_CON 10 GND
50 nDETECT_LSU

JC39-02114A JC39-02114A

JC39-01680A

LSU COLOR HVPS COLOR


CN29 3708-002807
1 DGND CN25 -3708-002024
2 DGND 35 PW M_D EV_DC_Y_CON
3 nVDO_DN_Y_1B_CON 34 PW M_ ITHV_Y_CON
4 nVDO_DP_Y_1B_CON 33 PW M_ AC_VPP_Y_CON
5 DGND 32 nEN_AC_Y_CON
6 nHSYNC_DN_Y 31 PW M_ AC_FREQ_CON
7 nHSYNC_DP_Y 30 PW M_M HV_Y_CON
8 DGND 29 PW M_ FUSER_BIAS_CON
9 nSH_LSU_Y_1B_OUT 28 PW M_ SAW _CON
10 nLDON_Y_OU T 27 PW M_ THV_CON
11 DGND 26 PW M_ THV_CLEAN_CON
12 LSU_LD_POW ER_Y_OUT 25 ADC_THV_P_CON
13 DGND 24 ADC_HVPS_24_CON
14 nVDO_DN_M_1B_CON 23 PW M_D EV_DC_K_CON
15 nVDO_DP_M_ 1B_CON 22 PW M_D EV_DC_C_CON
16 DGND 21 PW M_D EV_DC_M _CON
17 nSH_LSU_M _1B_OUT 20 PW M_ ITHV_K_CON
18 nLDON_M_OUT 19 PW M_ ITHV_C_CON
19 DGND 18 PW M_ ITHV_M_CON
20 LSU_LD_POW ER_M _OUT 17 ADC_M HV_K_CON
21 DGND 16 ADC_M HV_C_CON
22 nVDO_DN_C_1B_CON 15 ADC_M HV_M_CON
23 nVDO_DP_C_1B_CON 14 ADC_M HV_Y_CON
24 DGND 13 PW M_M HV_K_CON
25 nSH_LSU_C_1B_OUT 12 PW M_M HV_C_CON
26 nLDON_C_OU T 11 PW M_M HV_M_ CON
27 DGND 10 PW M_ AC_VPP_K_CON
28 LSU_LD_POW ER_C_OUT 9 PW M_ AC_VPP_C_CON
29 DGND 8 PW M_ AC_VPP_M _CON
30 nVDO_DN_K_1B_CON 7 nEN_AC_K_CON
31 nVDO_DP_K_1B_CON 6 nEN_AC_C_CON
32 DGND 5 nEN_AC_M _CON
33 nHSYNC_DN_K 4 ADC_ITHV_K_CON
34 nHSYNC_DP_K 3 ADC_ITHV_C_CON
35 DGND 2 ADC_ITHV_M _CON
36 nSH_LSU_K_1B_OUT 1 ADC_ITHV_Y_CON
37 nLDON_K_OU T
38 DGND
39 LSU_LD_POW ER_K_OUT
40 DGND
41 ADC_LSU_TEM P_CON
42 5V1_LP
43 5V1_LP
44 CLK_LSU_OUT
45 nREADY_LSU_IN
46 nSTART_LSU_OUT
47 DGND
48 24V3
49 24V3
50 nDETECT_LSU

ENWW Connection diagrams 453


Connection Diagram (FRONT_OPC DRIVE)
Figure 4-43 Connection Diagram (FRONT_OPC DRIVE)
M X3
-MainPBA-
Coloronly.

FRONT ,JC39-02080A

TC K SENSOR CN32 3711-007897


1 DGND
2 TC_VIN_K
3 24V1_LP
4 TSEN_VCON T_K
FRONT 5 DGND
6 nCOVER_FRONT_CON
COVER OPEN 7 3.3V_SB
8 DGND
9 nDETECT_W ASTE_INST_CON
10 A_W ASTE
W ASTE
INST
11
12
nA_W ASTE
nB_W ASTE
Coloronly.
STEP JC39-02080A 13
14
B_W ASTE
DGND
15 TC_VIN_C OPC DRIVE ,JC39-01635A
16 24V1_LP
17 TSEN_VCON T_C CN22 3711-007904
W TB STEP 18 DGND DIR_BLDC_OPC_K 1
10
19 TC_VIN_M CLK_BLDC_OPC_K 2 9
20 24V1_LP nREADY_BLDC_OPC_K 3 8
nEN_BLDC_OPC_K 4 7
21 OPC K
BLDC
TSEN_VCON T_M 6
TC C SENSOR 22 DGND GAIN_BLDC_OPC_K 5 JC39-01635A 5
BRAKE_BLDC_OPC_K 6 4
BLDC
23 TC_VIN_Y
DGND 7 3
24 24V1_LP 2
25 TSEN_VCON T_Y DGND 8 1
TC M SENSOR 26 N.C 24V2 9
24V2 10
DIR_BLDC_OPC_C 11
CLK_BLDC_OPC_C 12 10
9
nREADY_BLDC_OPC_C 13
TC Y SENSOR nEN_BLDC_OPC_C 14
8
7
OPC C
GAIN_BLDC_OPC_C
BRAKE_BLDC_OPC_C
15
16
6
5
4
BLDC BLDC
DGND 17 3
DGND 18 2
1
24V2 19
M ono only. 24V2 20
DIR_BLDC_OPC_M 21
FRONT J
,C39-02094A CLK_BLDC_OPC_M 22
10
9
nREADY_BLDC_OPC_M 23 8
CN49 3711-007896 nEN_BLDC_OPC_M 24 7
OPC M
1
2
DGND
nCOVER_FRONT_CON
GAIN_BLDC_OPC_M
BRAKE_BLDC_OPC_M
25
26
6
5
4
BLDC BLDC
FRONT COVER OPEN 3 3.3V_SB 3
DGND 27
4 DGND DGND 28
2
1
5 nDETECT_W ASTE_INST_CON 24V2 29
W ASTE INST 6 DGND 24V2 30
7 ADC_W ASTE_LEVEL_CON DIR_BLDC_OPC_Y 31
8 ON_W ASTE_LED CLK_BLDC_OPC_Y 32 10
9
9 5V_LP nREADY_BLDC_OPC_Y 33
WA STE LEVEL 8
10 OUT_FAN_FUSER nEN_BLDC_OPC_Y 34 7
OPC Y
11
12
nDETECT_FAN_FUSER_CON
DGND
GAIN_BLDC_OPC_Y
BRAKE_BLDC_OPC_Y
35
36
6
5
4
BLDC BLDC
13 5V_LP DGND 37 3
14 DGND DGND 38 2
FUSER FAN 15 1
DUCT_COUNT 24V2 39
16 DGND 24V2 40
17 TC_VIN_K
18 24V1_LP
DUCT COUNT
19 TSEN_VCON T_K
TC SENSOR 20 3.3V_CRUM
21 SDA_CRUM_D EVE_K
22 SCL_CRUM_D EVE_K
23 DGND
24 N.C
DEVE CRUM

Colo
r only.
OPC SENSOR ,JC39-02079A

CN19 3711-007902

SDA_CRUM_D EVE_K

SDA_CRUM_D EVE_C

SDA_CRUM_D EVE_M

SDA_CRUM_D EVE_Y
SCL_CRUM_D EVE_K

SCL_CRUM_D EVE_C

SCL_CRUM_D EVE_M

SCL_CRUM_D EVE_Y
ON_ERASER_K

ON_ERASER_C

ON_ERASER_M

ON_ERASER_Y
OPC_PHASE_K

OPC_PHASE_C

OPC_PHASE_M

OPC_PHASE_Y
3.3V_CRUM

3.3V_CRUM

3.3V_CRUM

3.3V_CRUM
5V_LP

5V_LP

5V_LP

5V_LP

5V_LP

5V_LP

5V_LP

5V_LP
DGND

DGND

DGND

DGND

DGND

DGND

DGND

DGND
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9

JC39-02079A

Modular Mo dular Modular Modular


PBA PBA PBA PBA

ERASER K ERASER C ERASER Y


ERASER M

DEVE K DEVE C OPC K OPC C DEVE M DEVE Y OPC M OPC Y


CRUM CRUM PHASE PHASE CRUM CRUM PHASE PHASE

454 Chapter 4 Troubleshooting ENWW


Connection Diagram (SMPS_FDB)
Figure 4-44 Connection Diagram (SMPS_FDB)

O PTION
(Korea,S.E Asia Default)

NEUTRAL
LIVE
CN3
HEATER
HEATER S/W

FDB IF
AC

2
1
INLET

JC 39-01583

JC 39-02453

JC 39-02453

JC 39-02111
A

A
GN D

JC39-01581A

A
INLET FUSER

4 NEUTRAL
3
2 LIVE
1

2 NEUTRAL
1 LIVE

2
1
HEATER IF
SWITCH
HEATER
CN1 CN6

DCF IF
CN10

CN2

NEUTRAL
LIVE
CN3
1 LIVE LAMP1 1
2 NEUTRAL LAMP2 2
COM M ON 3

M AIN S
W ITCH
CN5
1 NEUTRAL
JC39-01583A 2
M AIN S/W
3 LIVE FDB
4 M AINIF
CN9
On_Fuser_Center 1
On_Fuser_Side 2
DGND 3
+24VS1 4
TYPE4 5
On_Fuser_Relay
N.C 6
CN7 N.C 7
1 LIVE DGND 8
2 NEUTRAL DGND 9
Zero_Cross 10

FDB IF,JC39-02332A_M
M ono only. JC39-02333A_C JC 39-02332A_M
CN4 3711-007898 JC39-02333A_C
1 ZERO_CROSS_IN
TYPE4 TYPE 4 SIGNAL 2 DGND
3 DGND
CN3 4 ON_M AIN_RELAY
CN1 SM PS FAN 5 24V1
DGND 1 6 ON_FUSER_RELAY
JC39-01585A 1 LIVE nEN_24V_ON/OFF 2 7 FUSER_24V
2 NEUTRAL DGND 3 8 DGND
9 ON_FUSER_MAIN1
10 ON_FUSER_MAIN0
11 OUT_FAN_SM PS
PAPER SIZE1 12 nDETECT_FAN_SM PS_CON
13 DGND
14
SMPS TYPE4
N.C
15 nEN_24V_SM PS_O
16 DGND
17 nPAPER_SIZE1
SM PS TYPE4 18 GND
19 ADC_PAPER_SIZE1

CN4 M ono only. PAPER SIZE2


20
21
3.3V_SLP
nPAPER_SIZE2
5V1 1 22 GND
23 ADC_PAPER_SIZE2
DGND 2 24 3.3V_SLP
5V2 3 25 ADC_OUT_TEM P
OUT TEM P/ 26 DGND
DGND 4 27 ADC_OUT_HUM I
JC39-02441A _M HUM IDITY
24V1 5 28 3.3V_SLP

DGND 6
24V2 7
DGND 8
C olor only.
4
3
2
1

24V3 9 JC 39-02080A
MX 3
1
2
3
4

-M ain PB A -
OUT TEM P/
C oloronly. HUM IDITY

TYPE5 TYPE 5 SIGNAL

TYPE5 SIGNAL
CN1 DGND 1 SMPS,JC39-02441A_M
1 LIVE C39-01
J 687A_C
nEN_24V_SM PS_O 2
2 NEUTRAL CN34 -3711-007937
DGND 3 1 5V1
2 5V2
3 24V1
4 24V2
5 24V3
SMPS TYPE5 6
7
24V4
DGND
8 DGND
9 DGND
SM PS TYPE 5 10 DGND
11 DGND
SM PS TYPE5 12 DGND
5V1 1
5V2 2
24V1 3
24V2 4
24V3 5
24V4 6 JC39-01687A_C
DGND 7
DGND 8
DGND 9
DGND 10
DGND 11
DGND 12

ENWW Connection diagrams 455


456 Chapter 4 Troubleshooting ENWW
5 Inner finisher

● Product Specification and Description

● Service approach

● Parts, diagrams, removal and replacement (inner finisher)

● Problem solving

● Schematic diagrams (inner finisher)

ENWW 457
Product Specification and Description
● Inner finisher view

● Specifications

● Inner finisher system

458 Chapter 5 Inner finisher ENWW


Inner finisher view
Learn about the front view and rear view of the inner finisher.

Front & rear view


Figure 5-1 Inner finisher - front view

Figure 5-2 Inner finisher - rear view

Table 5-1 Inner finisher - entrance unit parts information


Item Part name Part number Orderable

C1 Front cover JC90-1321B Yes

C2 Top cover JC90-01323B Yes

C3 Middle cover JC90-01322B Yes

C4 Punch cover JC90-01343A Yes

C5 Output tray JC90-01337B Yes

C6 PCA cover JC63-04792 Yes

C7 Left cover JC90-01324B Yes

ENWW Product Specification and Description 459


Table 5-1 Inner finisher - entrance unit parts information (continued)

Item Part name Part number Orderable

C8 Rear cover JC63-04750B Yes

1 Lock release handle JC66-04233A Yes

2 Main interface harness JC39-02169A Yes

Specifications
Learn about the inner finisher specifications.

Table 5-2 General specifications

Item Description

Capacity 550 Sheets (Main 500, Top 50) @ 80gsm

Sensing Paper Jam/Tray Sensing/Stapler/Cover Open

Media Sizes ● Main: 148 - 320 mm x 140-457.2 mm (58.3-126 inch x 55.1-180 inch)

● Top: 98 - 297 mm x 140-432 mm (38.6-116.9 inch x 55.1-170.1 inch)

Media types Plain/Thick/Heavy weight/Thin/Cotton/Colored/Recycled/Bond/Archive/Pre-Punched/Cardstock/Glossy/


Envelope

Media Weight ● Main: 52-256 gsm (13.9-68.3 lb.)

● Top: 52-325 gsm (13.9-86.7 lb.)

Number of Bin 2 (Main/Top)

Dimension (W X D X H) 458 x 491 x 173 mm (18.0 X 19.3 X 6.8 inch)

Weight 15 kg (33 lb.)

Tray1 Finishing Capacity 50 Sheets @ 80gsm

Tray1 Finishing Mode Stapling (Left, Right, Center)/Punch (2/3, 2/4, Swedish)

Tray2 Finishing Capacity 500 Sheets @ 80 gsm

Table 5-3 Paper size specifications (1 of 2)


Name Paper size Orienta Output Staple position
tion

mm Inches Directio Main tray Top tray Corner DUAL


n
52-256 g Offset 52-325 g 45° Flat

A5 210 x 148 8.3 x 5.8 LEF O O O X F/R1 O

Statement 216 x 140 8.5 x 5.5 LEF O O O X F/R1 O

Lt 279 x 216 11 x 8.5 LEF O O O F/R1 X O

A4 297 x 210 8.3 x 11.7 LEF O O O F/R1 X O

B5(JIS) 257 x 182 10.1 x 7.2 LEF O O O F/R1 X O

460 Chapter 5 Inner finisher ENWW


Table 5-3 Paper size specifications (1 of 2) (continued)

Name Paper size Orienta Output Staple position


tion

mm Inches Directio Main tray Top tray Corner DUAL


n
52-256 g Offset 52-325 g 45° Flat

B5(ISO) 250 x 176 9.8 x 6.9 LEF O O O F/R1 X O

Executive 267 x 184 10.5 x 7.3 LEF O O O F/R1 X O

No 9 Env 98 x 225 3.9 x 8.9 SEF X X O X X X

Monarch Env 98.4 x 3.9 x 7.5 SEF X X O X X X


190.5

PostCard 4X6 101.6 x 4.0 x 6.0 SEF X X O X X X


152.4

A6 105 x 148 4.1 x 5.8 SEF X X O X X X

No 10 Env 105 x 241 4.1 x 9.5 SEF X X O X X X

DL Env 110 x 220 4.3 x 8.7 SEF X X O X X X

C6 Env 114 x 162 4.5 x 6.4 SEF X X O X X X

B6 128 x 182 5.0 x 7.2 SEF X X O X X X

Statement 140 x 216 5.5 x 8.5 SEF X X O X X X

A5 148 x 210 5.8 x 8.3 SEF O X O X X X

C5 Env 162 x 229 6.4 x 9.0 SEF X X 0 X X X

B5(ISO) 176 x 250 6.9 x 9.8 SEF O O O X F/R1 X

B5(JIS) 182 x 257 6.9 x 9.8 SEF O O O X F/R1 X

Executive 184 x 267 7.3 x 10.5 SEF O O O X F/R1 X

16k 195 x 270 7.7 x 10.6 SEF O O O X F/R1 O

A4 210 x 297 8.3 x 11.7 SEF O O O X F/R1 O

Legal 216 x 356 8.5 x 14 SEF O O O X F/R1 O

Letter 216 x 279 8.5 x 11 SEF O O O X F/R1 O

Folio 216 x 330 8.5 x 13 SEF O O O X F/R1 O

Oficio 215.9 x 8.5 x 13.5 SEF O O O X F/R1 O


342.9

C4 229 x 324 9.1 x 12.8 SEF X X O X X X

Tabloid 254 x 374 10 x 14.7 SEF O O O F/R1 X O

B4 257 x 364 10 x 14.3 SEF O O O F/R1 X O

8K 270 x 390 10.6 x 15.4 SEF O O O F/R1 X O

Ledger 279 x 432 11 x 17 SEF O O O F/R1 X O

A3 297 x 420 11.7 x 16.5 SEF O O O F/R1 X O

Tabloid Extra 304.8 x 12 x 18 SEF O X X X X X


457.2

ENWW Product Specification and Description 461


Table 5-3 Paper size specifications (1 of 2) (continued)

Name Paper size Orienta Output Staple position


tion

mm Inches Directio Main tray Top tray Corner DUAL


n
52-256 g Offset 52-325 g 45° Flat

SRA3 320 x 450 12.6 x 17.7 SEF O O X X X X

Custom W 98-320 ~ W3.9-12.6 — W 148-320 X W 98-297 X X X


~
L 140-1200 - L 140-1200 - L 140-1200
L 5.5-47
1 “F/R” means front side and rear side can be supported.

Table 5-4 Paper size specifications (2 of 2)


Name Paper size Orientation Punch

mm Inches Direction NA 2/3 EU 2/4H Swedish

2H 3H 2H 4H 4H

A5 210 x 148 8.3 x 5.8 LEF 0 X O X O

Statement 216 x 140 8.5 x 5.5 LEF 0 X O X O

Lt 279 x 216 11 x 8.5 LEF O O O O O

A4 297 x 210 8.3 x 11.7 LEF O O O O O

B5 (JIS) 257 x 182 10.1 x 7.2 LEF O O O X O

B5 (ISO) 250 x 176 9.8 x 6.9 LEF O O O X O

Executive 267 x 184 10.5 x 7.3 LEF O O O O O

No 9 Env 98 x 225 3.9 x 8.9 SEF X X X X X

Monarch 98.4 x 190.5 3.9 x 7.5 SEF X X X X X


Env

PostCard 101.6 x 4.0 x 6.0 SEF X X X X X


4X6 152.4

A6 105 x 148 4.1 x 5.8 SEF X X X X X

No 10 Env 105 x 241 4.1 x 9.5 SEF X X X X X

DL Env 110 x 220 4.3 x 8.7 SEF X X X X X

C6 Env 114 x 162 4.5 x 6.4 SEF X X X X X

B6 128 x 182 5.0 x 7.2 SEF X X X X X

Statement 140 x 216 5.5 x 8.5 SEF X X X X X

A5 148 x 210 5.8 x 8.3 SEF O X O X O

C5 Env 162 x 229 6.4 x 9.0 SEF X X X X X

B5(ISO) 176 x 250 6.9 x 9.8 SEF O X O X O

B5(JIS) 182 x 257 6.9 x 9.8 SEF O X O X O

462 Chapter 5 Inner finisher ENWW


Table 5-4 Paper size specifications (2 of 2) (continued)

Name Paper size Orientation Punch

mm Inches Direction NA 2/3 EU 2/4H Swedish

2H 3H 2H 4H 4H

Executive 184 x 267 7.3 x 10.5 SEF O X O X O

16k 195 x 270 7.7 x 10.6 SEF O X O X O

A4 210 x 297 8.3 x 11.7 SEF O X O X O

Legal 216 x 356 8.5 x 14 SEF O X O X O

Letter 216 x 279 8.5 x 11 SEF O X O X O

Folio 216 x 330 8.5 x 13 SEF O X O X O

Oficio 215.9 x 8.5 x 13.5 SEF O X O X O


342.9

C4 229 x 324 9.1 x 12.8 SEF X X X X X

Tabloid 254 x 374 10 x 14.7 SEF O O O X O

B4 257 x 364 10 x 14.3 SEF O O O X O

8K 270 x 390 10.6 x 15.4 SEF O O O O

Ledger 279 x 432 11 x 17 SEF O O O O O

A3 297 x 420 11.7 x 16.5 SEF O O O O O

Tabloid 304.8 x 12 x 18 SEF X X X X X


Extra 457.2

SRA3 320 x 450 12.6 x 17.7 SEF X X X X X

Custom W 98-320 ~ W3.9-12.6 ~ - X X X X X

L 140-1200 L 5.5-47

Table 5-5 Media performance


Paper Type Function

Main Tray Top Tray Staple Punch

Plain (71-90 g/m2) O O O O

Thick (91-105 g/m2) O O O O

Heavy weight (106-175 g/m2) O O O O

Extra Heavy weight 1 (176-216 g/m²) O O O O

Extra Heavy weight 2 (217-256 g/m2) O O O O

Extra Heavy weight 3 (257-300 g/m2) X O X X

Extra Heavy weight 4 (301-325 g/m2) X O X X

Thin (60-70 g/m2) O O O O

Cotton (75-90 g/m2) O O O O

ENWW Product Specification and Description 463


Table 5-5 Media performance (continued)

Paper Type Function

Main Tray Top Tray Staple Punch

Colored (75-90 g/m2) O O O O

Pre-Printed (75-90 g/m2) O O O O

Recycled (60-90 g/m2) O O O O

Bond O O O O

Archive (75-105 g/m2) O O O O

LetterHead O O O O

Pre-Punched O O O X

Thin Cardstock (105-163 g/m2) O O O O

Thick Cardstock (170-216 g/m2) O O O X

Heavy Cardstock (217-256 g/m2) O O O X

Extra Heavy Cardstock 1(257-300 g/m²) X O X X

Extra Heavy Cardstock 2(301-325 g/m2) X O X X

Thin Glossy (106-169 g/m2) O O O O

Thick Glossy (170-216 g/m²) O O O X

Heavy Glossy (217-256 g/m2) O X X X

Envelope (75-90 g/m2) X O X X

Thick Envelope (217-256 g/m2) O X X X

Tab O X X O

Perforated Paper (75-90 g/m2) X O X X

464 Chapter 5 Inner finisher ENWW


Inner finisher system
Learn about the inner finisher system.

● Work flow

● Sensors

● Motors and solenoid

● Rollers

● PCAs

● Punch (optional)

● Entrance unit

● Diverter unit

● Exit unit

● Paper support unit

● Paddle unit

● Tamper unit

● End fence unit

● Stapler unit

● Ejector unit

● Output tray and paper holding unit

● PCA connection information

ENWW Product Specification and Description 465


Work flow
Learn about inner finisher operation.

Figure 5-3 Inner finisher system - work flow overview

Table 5-6 Inner finisher system - work flow overview

Item Unit Description

1 Punch unit Holes at a specific location on a sheet of paper

2 Entrance unit Allows paper to move into the finisher

3 Diverter unit Holds paper so that the newly printed paper can stay out for seconds while
the stapled bundle of paper moves to the output tray

4 Exit unit Moves paper from the diverter unit to the ejector unit

5 Paper support unit Prevents paper from falling down or being bent when the long length paper
such as A3 is ejected from the exit unit

6 Main paddle unit Moves paper to the sub paddle

7 Sub paddle unit Moves paper to the end fence

8 End fence unit Sets the standard position of the paper to be aligned towards top and bottom
of the paper

9 Tamper unit Aligns the paper on the right and left side of the paper

10 Stapler unit Performs stapling to a bundle of aligned documents

11 Ejector 1 unit Transfers a stapled paper loaded at the end fence unit to the ejector 2 unit

12 Ejector 2 unit Grips a stack of paper up and ejects it onto the output tray

13 Output tray unit Stacks the job ended paper

14 Paper holding unit Controls the output tray movement

466 Chapter 5 Inner finisher ENWW


Sensors
Learn about inner finisher sensors.

Figure 5-4 Inner finisher system - sensor

Table 5-7 Inner finisher system - sensor


Number Name Part number Orderable Diagnostics Type Description

S1 Entrance sensor 0604-001381 Yes 113-0350 Photo emitter, Checks paper


detector coming into the
entrance unit

S2 Stapler position 0604-001393 No 113-0491 Photo interrupter Makes the stapler


sensor be positioned in
113-0492 the exact stapling
position

S3 Front cover JC39-01610A No 113-0410 Cover open Checks whether


switch switch the front cover is
closed or opened

S4 Main paddle 0604-001393 No 113-0370 Photo interrupter Checks the main


home sensor paddle locates at
the home
position

S5 Front tamper 0604-001393 No 113-0390 Photo interrupter Checks the front


home sensor tamper locates at
the home
position

S6 Output tray 0604-001393 No 113-0473 Photo interrupter Checks the


motor sensor output tray
motor is
operational

ENWW Product Specification and Description 467


Table 5-7 Inner finisher system - sensor (continued)

Number Name Part number Orderable Diagnostics Type Description

S7 Output tray lower JC90-01320A Yes 113-0472 Lower limit Checks the lower
limit switch switch assembly limit (=Output
tray is full) of the
output tray

S8 Output tray top 0603-001309 Yes 113-0471 Photo interrupter Checks the upper
of stack sensor limit of output
(receiver) tray

S9 Paper holding 0604-001393 No 113-0470 Photo interrupter Checks the


sensor location of the
paper holding
actuator

S10 Ejector 2 home 0604-001393 No 113-0462 Photo interrupter Checks the


sensor ejector 2 locates
at the home
position

S11 Ejector 2 motor 0604-001393 No 113-0463 Photo interrupter Checks the


sensor ejector 2 motor is
operational

S12 Paper support 0604-001393 No 113-0481 Photo interrupter Checks the paper
home sensor support locates
at the home
position

S13 Output tray top 0601-003440 No 113-0471 LED IR Checks the upper
of stack sensor limit of output
(LED) tray

S14 Rear tamper 0604-001393 No 113-0380 Photo interrupter Checks the rear
home sensor tamper locates at
the home
position

S15 Top cover switch JC39-01610A Yes 113-0420 Cover open Checks whether
switch assembly the top cover is
closed or opened

S16 Ejector 1 home 0604-001393 No 113-0461 Photo interrupter Checks the


sensor ejector 1 locates
at the home
position

S17 End fence sensor 0604-001381 Yes 113-0361 Photo emitter, Check paper
detector comes into the
end fence unit

S18 Punch waste box 0604-001393 No 113-0620 Photo interrupter Detects the
sensor punch waste box
is installed

S19 Punch waste full 0604-001381 Yes 113-0621 Photo emitter, Checks the punch
senso detector waste box is full

468 Chapter 5 Inner finisher ENWW


Table 5-7 Inner finisher system - sensor (continued)

Number Name Part number Orderable Diagnostics Type Description

S20 Finisher docking 0604-001393 No 113-0000 Photo interrupter Checks the


sensor finisher is
installed

S21 Exit sensor 0604-001415 No 113-0360 Photo interrupter Checks paper


comes into the
exit unit

Figure 5-5 Inner finisher system - Photo interrupter (0604-001393)

Figure 5-6 Inner finisher system - Photo emitter, detector (0604-001381)

ENWW Product Specification and Description 469


Motors and solenoid
Learn about inner finisher motors and solenoid.

Figure 5-7 Inner finisher system - motor, solenoid

Table 5-8 Inner finisher system - motor, solenoid


Number Name Part number Orderable Diagnostics Type Motor sensor Description

M1 Stapler JC93-00999A Yes 113-0581 Step motor Not applicable Drives the
position motor stapler unit

M2 Exit motor JC31-00169B Yes 113-0502 Step motor Not applicable Drives the exit
roller and the
sub paddle
unit

M3 Main paddle JC93-01001A Yes 113-0510 Step motor Home Drives the
motor main paddle
assembly unit

M4 Output tray JC90-01334B Yes 113-0570 DC motor Encoder Drives the


motor output tray
assembly unit

M5 Rear tamper JC93-01001A Yes 113-0520 Step motor Home Drives the rear
motor tamper unit
assembly

M6 Ejector 2 JC93-01168A No 113-0562 DC motor Home, Drives the


motor encoder ejector 2 unit
assembly

M7 Ejector 1motor JC93-00998 No 113-0561 Step motor Home Drives the


assembly ejector 1unit

470 Chapter 5 Inner finisher ENWW


Table 5-8 Inner finisher system - motor, solenoid (continued)

Number Name Part number Orderable Diagnostics Type Motor sensor Description

M8 Paper support JC93-00802B No 113-0571 Step motor Home Drives paper


motor support unit
assembly

M9 Front tamper JC93-01001A Yes 113-0530 Step motor Home Drives the
motor front tamper
assembly unit

M10 Entrance JC90-01344A Yes 113-0501 Step motor Not applicable Drives the
motor entrance roller
assembly and the middle
roller

SL1 Paper holding JC33-00037A Yes 113-0591 Solenoid Not applicable Drives paper
solenoid holding unit

The sensor mounted at the driving motor detects motor operation. If a motor doesn’t work properly, an event
code only for the motor displays.

Figure 5-8 Inner finisher system - motor sensor

The home position sensor is installed for the purpose of checking the reference point when the specific unit is
operating.

ENWW Product Specification and Description 471


Figure 5-9 Inner finisher system - home sensor

472 Chapter 5 Inner finisher ENWW


Rollers
Learn about inner finisher rollers.

Figure 5-10 Inner finisher system - roller

Table 5-9 Inner finisher system - roller

Number Name Part number Orderable Diagnostic Type Description

R1 Entrance roller JC66-04243A Yes Not applicable Roller Moves paper


forward

R2 Middle roller JC66-04243A Yes Not applicable Roller Moves paper


forward

R3 Exit roller JC66-04244A Yes Not applicable Roller Moves paper


forward

ENWW Product Specification and Description 473


PCAs
Learn about inner finisher PCAs.

Figure 5-11 Inner finisher system - PCA

Table 5-10 Inner finisher system - PCA

Number Name Part number Orderable Diagnostic Type Description

1 Main PCA JC92-02774B Yes Not applicable Not applicable Main inner
finisher PCA

2 Rear joint PCA JC92-02780A Yes Not applicable Not applicable Joint PCA
between main
PCA and several
parts punch,
stapler, entrance,
and front door

474 Chapter 5 Inner finisher ENWW


Punch (optional)
Learn about inner finisher punch.

The punch unit is a device that punches holes in a specific location on a sheet of paper. The punch unit is located
immediately before the entrance unit and punches holes onto a paper.

● HP LaserJet Inner Finisher Hole 2/3 Punch : Y1G02A-67901

● HP LaserJet Inner Finisher Hole 2/4 Punch : Y1G03A-67901

● HP LaserJet Inner Finisher Swedish Punch : Y1G04A-679

NOTE: Punch types vary depending on country or region.

For the 2/3 hole punch, the five hole-punches are mounted in the punch unit. As the punch motor rotates
clockwise, the inner gear moves to the right and the three hole-punches are moved downward to make holes.
When making two holes, the motor rotates in the counterclockwise direction and the inner gear rotates to the
left to drill two holes. The travel distance and position of the motor are detected and controlled by the hole
punch home sensor and the hole punch motor sensor.

Figure 5-12 Inner finisher system - punched hole location and pair

Click HP LaserJet Managed MFP - How to use the hole punch for more information.

ENWW Product Specification and Description 475


Figure 5-13 Inner finisher system - punch unit overview

Figure 5-14 Inner finisher system - punch unit detail view

Table 5-11 Inner finisher system - punch unit parts information

Item Part name Part number Orderable Diagnostics Description

Whole unit Hole 2/3 Punch Y1G02A-67901 Yes Not Punch unit assembly for hole 2/3
applicable
Hole 2/4 Punch Y1G03A-67901 Punch unit assembly for hole 2/4

Swedish Punch Y1G04A-67901 Punch unit assembly for Swedish

Punch cover JC90-01343A Punch cover (used when the


finisher punch is not installed)

1 Punch motor Not applicable No 113-0610 Drives the entrance roller


connected by a belt

2 Punch motor sensor Not applicable No 113-0600 Detects punch motor operation

3 Punch home sensor Not applicable No 113-0612 Detects punchers’ home position

476 Chapter 5 Inner finisher ENWW


Figure 5-15 Inner finisher system - punch unit operation (3 holes)

Figure 5-16 Inner finisher system - punch unit operation (2 holes)

ENWW Product Specification and Description 477


Entrance unit
Learn about the inner finisher entrance unit.

The entrance unit is located right after the punch unit. This unit is driven by entrance motor which is installed on
the rear of the finisher. This motor is connected to the entrance roller by a belt, which transfers driving force to
move paper from the printer to the finisher inside. If an error such as paper jam occurs in the entrance unit, the
entrance sensor detects the error and generates an event code (13.60.xx).

Figure 5-17 Inner finisher system - entrance unit overview

Figure 5-18 Inner finisher system - entrance unit detail view

Table 5-12 Inner finisher system - entrance unit parts information

Item Part name Part number Orderable Diagnostics Description

S1 Entrance sensor 0604-001381 Yes 113-0350 Detects paper if it comes into the
entrance unit

M10 Entrance motor assembly JC90-01344A Yes 113-0351 Drives the entrance roller
connected by a belt

Not Entrance motor JC31-00169B Yes Not Not applicable


applicable applicable

R1 Entrance roller JC66-04243A Yes Not Moves paper forward


applicable

478 Chapter 5 Inner finisher ENWW


Diverter unit
Learn about the inner finisher diverter unit.

The diverter unit holds paper so that the newly printed paper can wait for a few seconds until the stapled bundle
moves to the output tray. The diverter unit is used to change paper path, which is done by a spring mounted on
the diverter unit. When paper exit from the unit, it goes through the upper path of the diverter. When the paper
rolls back, it passes the lower paper path created by the diverter. Here, the paper sits for a while until the next
paper is ready to come out together.

Figure 5-19 Inner finisher system - diverter unit overview

Figure 5-20 Inner finisher system - diverter unit detail view

Table 5-13 Inner finisher system - diverter unit parts information


Item Part name Part number Orderable Diagnostics Description

M10 Entrance motor assembly JC90-01344A Yes 113-0351 Drives the entrance roller
connected by a belt

Not Entrance motor JC31-00169B Yes Not Not applicable


applicable applicable

R2 Middle roller JC66-04243A Yes Not Drives paper forward installed in


applicable front of the diverter

ENWW Product Specification and Description 479


Table 5-13 Inner finisher system - diverter unit parts information (continued)

Item Part name Part number Orderable Diagnostics Description

1 Diverter JC61-06392A No Not Changes paper path when paper


applicable goes backward

2 Diverter spring JC61-07269A No Not Pulls the diverter to upward so


applicable that it makes paper path to the
lower of the diverter

Diverter unit operation

1. Paper goes forward to the output tray.

Figure 5-21 Inner finisher - diverter operation 1

2. Exit roller stops after paper passes by the diverter unit.

Figure 5-22 Inner finisher - diverter operation 2

480 Chapter 5 Inner finisher ENWW


3. Paper goes backward under the diverter unit.

Figure 5-23 Inner finisher - diverter operation 3

ENWW Product Specification and Description 481


Exit unit
Learn about the inner finisher exit unit.

The exit unit is the part that moves paper from the diverter unit to the ejector unit. The exit unit is powered by an
exit motor installed on the front of the finisher. The motor and the exit roller are connected by a single belt. The
exit motor rotates in both the forward and reverse directions, since it serves to return paper to a new paper path
created by the diverter unit. The exit sensor is installed right in front of exit roller. It generates an event code
when a paper jam occurred.

Figure 5-24 Inner finisher system - exit unit overview

Figure 5-25 Inner finisher system - exit unit detail view

482 Chapter 5 Inner finisher ENWW


Table 5-14 Inner finisher system - exit unit parts information

Item Part name Part number Orderable Diagnostics Description

1 Rear compile guide JC61-07450A Yes Not Guides to help paper move
applicable through the paper path

2 Front compile guide JC61-07449A Yes Not Guides to help paper move
applicable through the paper path

3 Exit sensor actuator JC66-04199A Yes 113-0360 Makes the sensor on and off by
checking paper

S21 Exit sensor 0604-001415 Yes 113-0360 Detects paper if it passes through
the exit unit

M2 Exit motor assembly JC90-01331A No 113-0502 Drives the exit roller connected by
a belt

Not Exit motor JC31-00169B Yes Not Not applicable


applicable applicable

R3 Exit roller JC66-04244A Yes Not Moves paper to the ejector unit
applicable

Exit unit operation

1. When rotating the exit motor counter clockwise, paper goes forward to the output tray.

Figure 5-26 Inner finisher - exit operation 1

ENWW Product Specification and Description 483


2. When rotating the exit motor clockwise, paper goes backward to the end fence unit.

Figure 5-27 Inner finisher - exit operation 2

484 Chapter 5 Inner finisher ENWW


Paper support unit
Learn about the inner finisher paper support unit.

Paper support unit works to prevent the paper from falling out or being folded. Also, the newly printed paper will
not scatter papers already sitting on the output tray. Paper guides are installed on each front and rear side of the
finisher, these guides move towards the output tray when the paper exits, then the guides return to the original
position after the support operation is completed. The paper support home sensor confirms the original position
of the guide.

Figure 5-28 Inner finisher system - paper support unit overview

Figure 5-29 Inner finisher system - paper support unit detail view

Table 5-15 Inner finisher system - paper support unit parts information
Item Part name Part number Orderable Diagnostics Description

1 Rear paper support JC90-01311A Yes Not Supports paper to prevent


applicable bending

2 Front paper support JC90-01310A Yes Not Supports paper to prevent


applicable bending

S12 Paper support home sensor 0604-001393 No 113-0481 Detects the paper support guides
locate at the home position

ENWW Product Specification and Description 485


Table 5-15 Inner finisher system - paper support unit parts information (continued)

Item Part name Part number Orderable Diagnostics Description

M8 Paper support motor JC93-00802B No 113-0571 Drives paper support guides from
assembly the home position to the forward
direction

Not Paper support motor JC31-00149A No Not Not applicable


applicable applicable

Paper support unit operation

▲ Paper support unit is extended to the arrow direction to help paper is bent of fallen to the output tray.

Figure 5-30 Inner finisher - paper support operation

486 Chapter 5 Inner finisher ENWW


Paddle unit
Learn about the inner finisher paddle unit.

The paddle unit consists of two paddle systems, a main paddle and a sub paddle. First, when paper is discharged
from the exit unit, the main paddle unit moves paper to the sub paddle. Then the sub paddle unit moves paper
to the end fence unit so that it can be ready to be stapled.

The main paddle unit is operated by the main paddle motor. The main paddle sensor detects the main paddle
position. The sub paddle unit rotates by the exit motor.

Figure 5-31 Inner finisher system - paddle unit driving system overview (main paddle unit)

Figure 5-32 Inner finisher system - paddle unit driving system overview (sub paddle unit)

ENWW Product Specification and Description 487


Figure 5-33 Inner finisher system - paddle unit driving system detail view (1 of 2)

Figure 5-34 Inner finisher system - paddle unit driving system detail view (2 of 2)

Table 5-16 Inner finisher system - paddle unit parts information


Item Part name Part number Orderable Diagnostics Description

1 Main paddle JC90-01327A Yes Not Moves paper to the sub paddle
applicable unit

1-a Main paddle kit JC82-01038A Yes Not Not applicable


applicable

1-b Main paddle A JC63-04957A3 Yes Not Not applicable


applicable

1-c Main paddle B JC63-04958A Yes Not Not applicable


applicable

1-d Main paddle holder JC81-07560A Yes Not Not applicable


applicable

2 Sub paddle JC90-01336A Yes Not Moves pages to the end fence
applicable and arranges them to be correctly
stapled

S4 Main paddle home sensor 0604-001393 No 113-0370 Detects the home position of the
main paddle

M3 Main paddle motor JC90-01331A Yes 113-0510 Drives the main paddle unit
assembly connected by a belt

488 Chapter 5 Inner finisher ENWW


Table 5-16 Inner finisher system - paddle unit parts information (continued)

Item Part name Part number Orderable Diagnostics Description

Not Main paddle motor JC31-00149A No Not Not applicable


applicable applicable

M2 Exit motor JC31-00169B Yes 113-0502 Drives the sub paddle unit
connected by a belt

Paddle unit operation

1. Main paddles get paper moves to the sub paddle unit.

Figure 5-35 Inner finisher - paddle operation 1

2. Main paddles get paper moves to the sub paddle unit.

Figure 5-36 Inner finisher - paddle operation 2

ENWW Product Specification and Description 489


Tamper unit
Learn about the inner finisher tamper unit.

The tamper unit functions to align the left and right sides of a bundle of paper in order to staple it to the correct
position. When a certain amount of paper for stapling is collected after printing, the tamper unit hits the left and
right ends of the paper to align the paper correctly.

Each temper has a motor on the back side that delivers driving force to move. The temper unit sensors are
mounted on the back side of the unit, to check the position of the temper unit.

Figure 5-37 Inner finisher system - tamper unit overview

Figure 5-38 Inner finisher system - tamper unit detail view (1 of 3)

490 Chapter 5 Inner finisher ENWW


Figure 5-39 Inner finisher system - tamper unit detail view (2 of 3)

Figure 5-40 Inner finisher system - tamper unit detail view (3 of 3)

Table 5-17 Inner finisher system - tamper unit parts information

Item Part name Part number Orderable Diagnostics Description

1 Front tamper JC82-00899A Yes Not Aligns left and right side of paper
applicable

2 Rear tamper JC82-00900A Yes Not Aligns left and right side of paper
applicable

M5 Rear tamper motor JC93-01001A Yes 113-0520 Drives the rear temper unit
assembly

Not Rear tamper motor JC31-00149A No Not Not applicable


applicable applicable

S14 Rear tamper home sensor 0604-001393 No 113-0380 Detects the reference position of
the tamper unit

M9 Front tamper motor JC93-01001A Yes 113-0530 Drives the front tamper unit
assembly

Not Front tamper motor JC31-00149A No Not Not applicable


applicable applicable

S5 Front tamper home sensor 0604-001393 No 113-0390 Detects the reference position of
the tamper unit

Tamper unit operation

1. Paper is arranged at the end of the end fence unit.

ENWW Product Specification and Description 491


Figure 5-41 Inner finisher - tamper operation 1

2. The left and right tampers arrange a stack of paper.

Figure 5-42 Inner finisher - tamper operation 2

492 Chapter 5 Inner finisher ENWW


End fence unit
Learn about the inner finisher end fence unit.

The paddle unit moves paper to the end fence unit. The end fence unit sets the standard position of the paper to
be aligned towards top and bottom of the paper. The end fence is fixed onto the finisher, and the end fence
sensor can sense any paper entering the end fence unit.

Figure 5-43 Inner finisher system - end fence unit overview

Figure 5-44 Inner finisher system - end fence unit detail view

Table 5-18 Inner finisher system - tamper unit parts information

Item Part name Part number Orderable Diagnostics Description

1 End fence JC61-06428A No Not Aligns paper toward top and


applicable bottom direction

2 End fence sensor 0604-001381 Yes 113-0361 Detects paper whether paper
exists in the end fence unit

End fence unit operation

1. Paper goes into the end fence unit through the main paddle unit and sub paddle unit. At the same time the
end fence unit is aligned paper to the direction of yellow line.

ENWW Product Specification and Description 493


Figure 5-45 Inner finisher - end fence operation 1

2. The end fence sensor is checking whether paper goes into the end fence sensor.

Figure 5-46 Inner finisher - end fence operation 2

494 Chapter 5 Inner finisher ENWW


Stapler unit
Learn about the inner finisher stabler unit.

Stapler unit is a device installed inside the finisher that staples a bundle of aligned documents. Documents are
collected as a bundle by the tamper unit and the end fence unit for stapling, then stapler assembly staples the
bundle. There are 6 options to make a bundle.

Figure 5-47 Inner finisher system - stapling options

The stapler unit moves using the stapler motor installed inside. The four stapler position sensors are mounted
so that the stapler can be positioned in the exact stapling position whether it is stapled on the left, the right, or
at the center of the document. Stapling is done by the motor inside the stapler assembly.

Figure 5-48 Inner finisher system - stapler unit overview

Figure 5-49 Inner finisher system - stapler unit detail view (1 of 2)

ENWW Product Specification and Description 495


Figure 5-50 Inner finisher system - stapler unit detail view (2 of 2)

Table 5-19 Inner finisher system - stapler unit parts information

Item Part name Part number Orderable Diagnostics Description

1 Stapler assembly JC90-01342A Yes Not Staples a bundle of paper


applicable

Not Staple motor module JC59-00040A Yes 113-0550 Not applicable


applicable

1-a Staple cartridge Y1G14-67901 Yes Not Staple cartridge


applicable

Not Stapler kit JC81-07408B No Not Stapler motor and staple


applicable applicable cartridge

S2 Stapler position sensor 0604-001393 Yes 113-0491 Detects and moves the staple
assembly position to make a
113-0492 bundle of paper at the exact
location

M1 Stapler position motor JC93-00999A Yes 13-0581 Gets the staple assembly move
toward top and down direction of
paper

Stapler unit operation

1. The stapler position motor delivers the stapler assembly to the horizontal direction (yellow line).

496 Chapter 5 Inner finisher ENWW


Figure 5-51 Inner finisher - stapler operation 1

2. The stapler assembly checks front and rear home position and moves where the stapler position sensors
are located depending on stapling types.

Figure 5-52 Inner finisher - stapler operation 2

ENWW Product Specification and Description 497


Ejector unit
Learn about the inner finisher ejector unit.

The ejector unit moves a bundle of stapled paper out. The ejector unit consists of ejector 1 and ejector 2. The
ejector1 transfers a stapled paper loaded at the end fence unit to the ejector 2 unit. During this process, the
ejector 1 motor transmits the driving force to the ejector 1 unit. And the ejector 1 home position sensor controls
the movement of the ejector 1.

When the paper arrives at the ejector 2 unit, the ejector 2 grabs a stack of paper and ejects it onto the output
tray. The ejector 2 motor is responsible for this process, and the ejector 2 motor sensor helps it to be controlled
correctly. In addition, the ejector 2 home position sensor is mounted to check the location of the ejector 2.

Figure 5-53 Inner finisher system - ejector unit overview

Figure 5-54 Inner finisher system - ejector unit detail view (1 of 3)

498 Chapter 5 Inner finisher ENWW


Figure 5-55 Inner finisher system - ejector unit detail view (2 of 3)

Figure 5-56 Inner finisher system - ejector unit detail view (3 of 3)

Table 5-20 Inner finisher system - stapler unit parts information


Item Part name Part number Orderable Diagnostics Description

Not Ejector SS456-61001 Yes Not Not applicable


applicable applicable

1 Ejector 2 Not applicable No Not Moves paper from the ejector 1 to


applicable the output tray

2 Ejector 1 Y1G14-67901 No Not Moves the stack of paper from


applicable the end fence to the ejector 2

S10 Ejector 2 home sensor 0604-001393 No 113-0462 Detects the home position of the
ejector 2

S16 Ejector 1 home sensor 0604-001393 No 113-0461 Detects the home position of the
ejector 1

3 Ejector motor assembly JC90-01309A No Not Moves the ejector 1 and ejector 2
applicable

M6 Ejector 2 motor assembly JC93-01168A No 113-0562 Moves the ejector 2 forward and
backward

Not Ejector 2 motor JC31-00175A No Not Not applicable


applicable applicable

S11 Ejector 2 motor sensor 0604-001393 No 113-0463 Detects the ejector 2 motor
rotation

ENWW Product Specification and Description 499


Table 5-20 Inner finisher system - stapler unit parts information (continued)

Item Part name Part number Orderable Diagnostics Description

M7 Ejector 1 motor assembly JC93-00998A No 113-0561 Grabs a stack of paper, then


move it to the output tray

Not Ejector 1 motor JC31-00009C No Not Not applicable


applicable applicable

Ejector unit operation

1. Ejector 1 pushes aligned paper at the end fence unit to ejector 2 unit.

Figure 5-57 Inner finisher - ejector operation 1

500 Chapter 5 Inner finisher ENWW


2. Ejector 2 grabs paper, then moves forward to the output tray unit direction.

Figure 5-58 Inner finisher - ejector operation 2

3. Ejector 2 draws off paper on the output tray.

Figure 5-59 Inner finisher - ejector operation 3

ENWW Product Specification and Description 501


Output tray and paper holding unit
Learn about the inner finisher output tray and paper holding unit.

The output tray moves up and down along the rails inside the finisher, and the output tray motor controls those
movement according to the signals sent from the paper holding sensor. As paper stacks up on the output tray,
the paper holding unit is lifted by papers. When the paper holding sensor is touched, the output tray moves
downward.

The machine detects when the output tray is full as the output tray hits the lower limit switch. The output tray
top of stack sensor is mounted on both left and right sides for the case that the paper holding sensor breaks
down.

The paper holding solenoid lifts the paper holding actuator up when a new bundle of paper come to the output
tray.

Figure 5-60 Inner finisher system - output tray unit overview

Figure 5-61 Inner finisher system - output tray unit detail view (1 of 2)

502 Chapter 5 Inner finisher ENWW


Figure 5-62 Inner finisher system - output tray unit detail view (2 of 2)

Table 5-21 Inner finisher system - output tray unit parts information

Item Part name Part number Orderable Diagnostics Description

1 Output tray JC90-01337B Yes Not Stacking plate for ejected paper
applicable

M4 Output tray motor assembly JC90-01334B Yes 113-0570 Moves the output tray up and
down

Not Output tray motor JC31-00178B Yes Not Not applicable


applicable applicable

S6 Output tray motor sensor 0604-001393 No 113-0473 Detects if the output tray motor is
operational

2 Output tray frame JC90-01319A Yes Not Not applicable


applicable

S7 Output tray lower limit JC90-01320A Yes 113-0472 Detects the lowest position of the
switch output tray

3 Output tray lower actuator JC66-04200A Yes 113-0472 Detects the lowest position of the
output tray

4 Output tray top of stack JC82-01039A Yes 113-0471 Detects abnormal movement of
sensor kit output tray (Output tray top of
stack sensor receiver and led)

S8 Output tray top of stack 0603-001309 Yes Not Not applicable


sensor (receiver) applicable

S13 Output tray top of stack 0601-003440 No Not Not applicable


sensor (led) applicable

ENWW Product Specification and Description 503


Figure 5-63 Inner finisher system - paper holding unit overview

Figure 5-64 Inner finisher system - paper holding unit detail view

Table 5-22 Inner finisher system - output tray unit parts information

Item Part name Part number Orderable Diagnostics Description

1 Paper holding actuator JC90-01313A Yes Not Controls the output tray height,
applicable and grabs stacked paper not to
be scattered

2 Paper holding kit JC90-01314A Yes Not Paper holding solenoid and paper
applicable holding sensor

SL1 Paper holding solenoid JC33-00037A Yes 113-0591 Moves paper holding actuator up
when paper goes out to the
output tray

S9 Paper holding sensor 0604-001393 Not 113-0470 Detects stacked paper position
applicable

Output tray and paper holding unit operation

1. Paper holding unit helps paper stores stable on the output tray. Besides it detects amount of stacked
paper and get the output tray moves downward.

504 Chapter 5 Inner finisher ENWW


Figure 5-65 Inner finisher - output tray and paper holding operation 1

2. When paper goes out to the output tray, paper holding solenoid forcibly make paper holding actuator goes
upward to create the paper passage not to be jammed by the paper holding actuator.

Figure 5-66 Inner finisher - output tray and paper holding operation 2

3. As the paper accumulates, output tray moves downward. When it reaches at the end of the moving range,
output tray lower limit switch is pressed. The switch detects paper stacks full on the output tray.

Figure 5-67 Inner finisher - output tray and paper holding operation 3

ENWW Product Specification and Description 505


4. In case of fatal error in the output tray unit and paper holding unit, output tray top of stack sensor makes
the machine emergency stop so that output tray unit does not move upward.

Figure 5-68 Inner finisher - output tray and paper holding operation 4

506 Chapter 5 Inner finisher ENWW


PCA connection information
Learn about the inner finisher PCA connections.

Figure 5-69 Inner finisher system - PCA connection information

Table 5-23 Inner finisher system - PCA connectors, parts, and diagnostics information
CN Connector Motor Sensor Switch and Solenoid
number name
(Diagnostics) (Diagnostics) (Diagnostics)

CN1 Rear sensor Not applicable ● Punch waste box sensor Not applicable
(113-0620)

● Finisher docking sensor


(113-0000)

● Entrance sensor
(113-0350)

CN2 Rear ● Rear tamper motor ● Rear tamper home sensor ● Top cover switch (113-0420)
(113-0520) (113-0380)

● Paper support motor ● Output tray top of stack


(113-0571) sensor (113-0471)

● Exit sensor (113-0360)

● End fence sensor


(113-0361)

● Paper support home sensor


(113-0481)

ENWW Product Specification and Description 507


Table 5-23 Inner finisher system - PCA connectors, parts, and diagnostics information (continued)

CN Connector Motor Sensor Switch and Solenoid


number name
(Diagnostics) (Diagnostics) (Diagnostics)

CN3 Rear joint ● Stapler motor (113-0550) ● Stapler low ● Front cover switch
sensor(113-0440) (113-0420)
● Stapler position motor
(113-0581) ● Stapler ready sensor
(113-0451)
● Entrance motor
(113-0501) ● Stapler home
sensor(113-0430)
● Punch motor (113-0610)
● Stapler position sensor
(front home) (113-0491)

● Stapler position sensor


(rear home) (113-0492)

● Punch waste full sensor


(113-0621)

● Punch motor
sensor(113-0600)

● Punch home sensor


(113-0612)

CN4 Ejector ● Ejector 2 motor ● Ejector 2 motor sensor Not applicable


(113-0562) (113-0463)

● Ejector 1 motor ● Ejector 2 home sensor


(113-0561) (113-0462)

● Ejector 1 home sensor


(113-0461)

CN5 Main (to the Not applicable Not applicable Not applicable
main PBA)

CN6 Output tray Not applicable Not applicable ● Output tray lower limit switch
lower limit (113-0472)
switch

CN7 Front ● Exit motor (113-0502) ● Output tray motor sensor Not applicable
(113-0473)
● Main paddle motor
(113-0510) ● Main paddle home sensor
(113-0370)
● Output tray motor
(113-0570) ● Front tamper home sensor
(113-0390)
● Front tamper motor
(113-0530) ● Paper holding sensor
(113-0470)

● Output tray top of stack


sensor (113-0471)

508 Chapter 5 Inner finisher ENWW


Table 5-23 Inner finisher system - PCA connectors, parts, and diagnostics information (continued)

CN Connector Motor Sensor Switch and Solenoid


number name
(Diagnostics) (Diagnostics) (Diagnostics)

CN9 Paper holding Not applicable Not applicable ● Paper holding solenoid
solenoid (113-0591)

CN10 Stapler Not applicable ● Stapler position sensor (mid Not applicable
position sensor front) (-)

● Stapler position sensor (mid


rear) (-)

Service approach
CAUTION: When working on the product, do not pick up the unit by the output tray, which will detach under the
weight of the product.

Before performing service


● Remove all paper from the product.

● Turn off the power using the power button.

● Unplug the power cable and interface cable or cables.

● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an ESD
workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive part.

● Remove the toner cartridges.

● Remove the Tray 2 cassette.

ESD precautions

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder when
removing printer parts. Always perform service work at an ESD-protected workstation or mat. If an ESD
workstation or mat is not available, touch the sheet-metal chassis to provide a static ground before touching an
ESD-sensitive assembly.

Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.

After performing service


● Plug in the power cable.

● Verify the functions of the printer that might have been impacted by service procedures. Make sure the
printer is in complete working order.

● Replace any accessories removed for service.

ENWW Service approach 509


Post-service test
Perform the following tests to verify that the repair or replacement was successful:

Print-quality test
1. Verify that you have completed the necessary reassembly steps.

2. Make sure that the tray contains clean, unmarked paper.

3. Attach the power cord and interface cable or interface cables, and then turn on the product.

4. Print a configuration page.

5. Print a print quality page, and then verify that there are no lines, streaks, banding, or other print quality
defects.

6. Send a print job from the host computer, and then verify that the output meets expectations.

Order parts, accessories, and supplies


Ordering

Order supplies and paper www.hp.com/go/suresupply

Order genuine HP parts or accessories www.hp.com/buy/parts

or

partsurfer.hp.com

Order through service or support providers Contact an HP-authorized service or support provider.

Order using the HP Embedded Web Server (EWS) To access, in a supported Web browser on your computer, enter the printer IP
address or host name in the address/URL field. The EWS contains a link to the
HP SureSupply Web site, which provides options for purchasing Original HP supplies.

Orderable parts
Not all of the parts shown in the diagrams in this chapter can be ordered. Refer to the table following the
diagram or the parts lists at the end of this chapter to determine if a part is orderable.

510 Chapter 5 Inner finisher ENWW


Parts, diagrams, removal and replacement (inner finisher)
Learn about parts, diagrams, removal and replacement (inner finisher)

● Parts and diagrams (inner finisher)

● Covers

● Entrance unit

● Exit unit

● Paper support unit

● Paddle unit

● Tamper unit

● Stapler

● Ejector unit

● End fence unit

● Output tray unit

● Paper holding unit

● Punch unit

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at an
ESDprotected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal chassis to
provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive assemblies by
placing them in ESD pouches when they are out of the printer.

Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.

Parts and diagrams (inner finisher)


View inner finisher exploded diagrams and parts lists.

Inner finisher (main)


Parts diagram and parts list for the inner finisher (main).

ENWW Parts, diagrams, removal and replacement (inner finisher) 511


Figure 5-70 Inner finisher (main)

6-1

512 Chapter 5 Inner finisher ENWW


Table 5-24 Inner finisher (main)

Ref Description Part number Qty

Complete Inner finisher whole unit Y1G00-67901 1

1 Front paper support JC90-01310A 1

2 Rear paper support JC90-01311A 1

3 Front tamper unit assembly JC82-00899A 1

4 Rear tamper unit assembly JC82-00900A 1

5 Ejector SS456-61001 1

6 Output tray motor assembly JC90-01334B 1

6-1 Lock release handle JC66-04233A 1

7 Sub paddle unit JC90-01336A 1

8 Output tray JC90-01337B 1

10 Staple cartridge Y1G14-67901 1

11 Punch cover JC90-01343A 1

Not shown Main interface harness JC39-02169A 1

Inner finisher (covers)


Parts diagram and parts list for the inner finisher (covers)

ENWW Parts, diagrams, removal and replacement (inner finisher) 513


Figure 5-71 Inner finisher (covers)

514 Chapter 5 Inner finisher ENWW


Table 5-25 Inner finisher (covers)

Ref Description Part number Qty

1 Front cover JC90-01321B 1

2 Middle cover JC90-01322B 1

3 Top cover JC90-01323B 1

4 Left cover JC90-01324B 1

4-1 Output tray top of stack sensor kit 0603-001309 1

5 Rear cover JC63-04750B 1

6 PCA cover JC63-04792B 1

Inner finisher (main paddle unit, entrance unit, exit unit, paper holding unit, and output tray unit)
Parts diagram and parts list for the inner finisher (main paddle unit, entrance unit, exit unit, paper holding unit,
and output tray unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 515


Figure 5-72 Inner finisher (main paddle unit, entrance unit, exit unit, paper holding unit, and output tray unit)

8-1

8-2

20
15-2
15-1

516 Chapter 5 Inner finisher ENWW


Table 5-26 Inner finisher (main paddle unit, entrance unit, exit unit, paper holding unit, and output tray unit)

Ref Description Part number Qty

1 Main paddle home sensor 0604-001393 2

2 Main PCA JC92-02774B 1

4 Entrance motor timing belt 6602-003644 1

5 Paddle kit JC82-01038A 1

5-1 Paddle A JC63-04957A 2

5-2 Paddle B JC63-04958A 2

5-3 Paddle holder JC81-07560A 4

8-1 Entrance roller JC66-04243A 1

8-2 Middle roller JC66-04243A 1

10 Entrance motor assembly JC90-01344A 1

13 Exit sensor actuator JC66-04199A 1

14 Paper holding actuator JC90-01313A 1

15 Paper holding kit JC90-01314A 1

15-1 Paper holding solenoid JC33-00037A 1

15-2 Paper holding sensor 0604-001393 1

16 Output tray lower limit switch JC90-01320A 1

16-3 Output tray lower limit switch actuator JC66-04200A 1

17 Main paddle motor assembly JC93-01001A 1

17-1 Main paddle motor JC31-00149A 1

19-1 Exit roller JC66-04244A 1

19-2 Front compile guide JC61-07449A 1

19-3 Rear compile guide JC61-07450A 1

20 Exit motor assembly JC90-01331A 1

20-1 Exit motor JC31-00169B 1

21 Output tray frame JC90-01319A 1

22 Rear joint PCA JC92-02780A 1

Not shown Output tray motor assembly JC90-01334B 1

Not shown Exit sensor 0604-001415 1

Inner finisher (paper support unit)


Parts diagram and parts list for the inner finisher (paper support unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 517


Figure 5-73 Inner finisher (paper support unit)

2-2
2-1

1 2

518 Chapter 5 Inner finisher ENWW


Table 5-27 Inner finisher (paper support unit)

Ref Description Part number Qty

1 Front paper support JC90-01310A 1

2 Rear paper support JC90-01311A 1

2-1 Paper support home sensor 0604-001393 1

2-2 Paper support motor assembly JC93-00802B 1

Inner finisher (tamper unit)


Parts diagram and parts list for the inner finisher (tamper unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 519


Figure 5-74 Inner finisher (tamper unit)

2 2-1
2-2

1-1

1-2

520 Chapter 5 Inner finisher ENWW


Table 5-28 Inner finisher (tamper unit)

Ref Description Part number Qty

1 Rear tamper unit JC82-00900A 1

1-1 Rear tamper home sensor 0604-001393 1

1-2 Rear tamper motor assembly JC93-01001A 1

2 Front tamper unit JC82-00899A 1

2-1 Front tamper home sensor 0604-001393 1

2-2 Front tamper motor assembly JC93-01001A 1

Inner finisher (stapler unit, end fence unit)


Parts diagram and parts list for the inner finisher (stapler unit, end fence unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 521


Figure 5-75 Inner finisher (stapler unit, end fence unit)

7
6

522 Chapter 5 Inner finisher ENWW


Table 5-29 Inner finisher (stapler unit, end fence unit)

Ref Description Part number Qty

1 End fence sensor 0604-001381 1

2 Stapler position sensor 0604-001393 1

3 Stapler position motor JC93-00999A 1

4 Punch waste full sensor 0604-001381 1

5 Top cover switch JC39-01610A 1

6 Finisher docking sensor 0604-001393 1

7 Punch waste box sensor 0604-001393 1

Inner finisher (stapler assembly, entrance unit)


Parts diagram and parts list for the inner finisher (stapler assembly, entrance unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 523


Figure 5-76 Inner finisher (stapler assembly, entrance unit)

524 Chapter 5 Inner finisher ENWW


Table 5-30 Inner finisher (stapler assembly, entrance unit)

Ref Description Part number Qty

1 Stapler assembly JC90-01342A 1

1-1 Staple cartridge JC59-00040A 1

2 Punch cover JC90-01343A 1

2-1 Entrance sensor 0604-001381 1

Inner finisher (ejector unit)


Parts diagram and parts list for the inner finisher (ejector unit).

ENWW Parts, diagrams, removal and replacement (inner finisher) 525


Figure 5-77 Inner finisher (ejector unit)

5 7
2
6

526 Chapter 5 Inner finisher ENWW


Table 5-31 Inner finisher (ejector unit)

Ref Description Part number Qty

1 Ejector SS456-61001 1

2 Ejector 2 home sensor 0604-001393 1

3 Ejector 1 home sensor 0604-001393 1

4 Ejector motor assembly JC90-01309A 1

5 Ejector 2 motor assembly JC93-01168A 1

6 Ejector 2 motor sensor 0604-001393 1

7 Ejector 1 motor assembly JC93-00998A 1

ENWW Parts, diagrams, removal and replacement (inner finisher) 527


Covers
● Front cover (C1)

● Rear cover (C8)

● Middle cover (C3)

● Top cover (C2)

● PCA cover (C6)

● Left cover (C7)

528 Chapter 5 Inner finisher ENWW


Front cover (C1)
● Introduction

● Step 1: Remove the front cover

● Step 2: Unpack the replacement assembly

Introduction

Learn how to remove and replace the front cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-32 Part information

Part number Part description

JC90-01321B Front cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 529


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-78 Remove the front cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

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NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 531


Rear cover (C8)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Unpack the replacement assembly

Introduction

Learn how to remove and replace the rear cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-33 Part information

Part number Part description

JC63–047508 Rear cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

532 Chapter 5 Inner finisher ENWW


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-79 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-80 Remove the rear cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 533


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

534 Chapter 5 Inner finisher ENWW


Middle cover (C3)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the middle cover

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the middle cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-34 Part information

Part number Part description

JC90–01322B Middle cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 535


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

536 Chapter 5 Inner finisher ENWW


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-81 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-82 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 537


Step 2: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-83 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-84 Remove the middle cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

538 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 539


Top cover (C2)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the top cover

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the top cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-35 Part information

Part number Part description

JC90–01323B Top cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 541


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-85 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-86 Remove the rear cover

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Step 2: Remove the top cover

▲ Remove one screw at the rear of the inner finisher, and then remove the top cover by lifting off the hinge
pins at the front.

Figure 5-87 Remove the top cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 543


PCA cover (C6)
● Introduction

● Step 1: Remove the PCA cover

● Step 2: Unpack the replacement assembly

Introduction

Learn how to remove and replace the PCA cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-36 Part information

Part number Part description

JC63–04792B PCA cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

544 Chapter 5 Inner finisher ENWW


Step 1: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-88 Remove the PCA cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 545


Left cover (C7)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Unpack the replacement assembly

Introduction

Learn how to remove and replace the left cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-37 Part information

Part number Part description

JC90–01324B Left cover

Required tools

● #2 JIS screwdriver with a magnetic tip

546 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 547


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-89 Remove the front cover

548 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-90 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-91 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

ENWW Parts, diagrams, removal and replacement (inner finisher) 549


Figure 5-92 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-93 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

550 Chapter 5 Inner finisher ENWW


Figure 5-94 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-95 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 551


Figure 5-96 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-97 Install the wheel (2 of 2)

552 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-98 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-99 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 553


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-100 Remove the PCA cover

554 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-101 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-102 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 555


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-103 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

556 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 557


Entrance unit
● Entrance sensor (S1)

● Entrance motor (M10)

558 Chapter 5 Inner finisher ENWW


Entrance sensor (S1)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the punch cover

● Step 3: Remove the entrance sensor

● Step 4: Unpack the replacement assembly

Introduction

Learn how to remove and replace the entrance sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-38 Part information

Part number Part description

0604-001381 Entrance sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 559


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

560 Chapter 5 Inner finisher ENWW


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-104 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-105 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 561


Step 2: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-106 Remove the slide shaft

2. Open the punch cover.

Figure 5-107 Open the punch cover

562 Chapter 5 Inner finisher ENWW


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-108 Remove the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 563


Step 3: Remove the entrance sensor

1. Loosen the adhesive tape around, and then remove four screws. And then remove the punch cover.

Figure 5-109 Remove the punch cover.

2. Remove one screw, unplug the connector, and then remove the entrance sensor bracket.

Figure 5-110 Remove the entrance sensor bracket.

564 Chapter 5 Inner finisher ENWW


3. Remove one screw, and then remove the sensor.

Figure 5-111 Remove the entrance sensor.

Step 4: Unpack the replacement assembly


1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 565


Entrance motor (M10)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and the middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the entrance motor

● Step 8: Unpack the replacement assembly

Introduction

Learn how to remove and replace the entrance motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-39 Part information

Part number Part description

JC90-01344A Entrance motor assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

566 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 567


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-112 Remove the front cover

568 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-113 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-114 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 569


Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-115 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-116 Remove the middle cover

570 Chapter 5 Inner finisher ENWW


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-117 Remove the slide shaft

2. Open the punch cover.

Figure 5-118 Open the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 571


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-119 Remove the punch cover

572 Chapter 5 Inner finisher ENWW


Step 5: Remove the diverter guide and the middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-120 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-121 Remove the e-ring, pulley, bushing, belt, and spring

ENWW Parts, diagrams, removal and replacement (inner finisher) 573


3. Remove the diverter guide and the middle roller.

Figure 5-122 Remove the diverter guide and middle roller

Step 6: Remove the middle paper guide


1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-123 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

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2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-124 Remove the middle paper guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 575


Step 7: Remove the entrance motor

1. Remove two screws.

Figure 5-125 Remove two screws

2. Open the clamps, and then unplug the connector.

Figure 5-126 Unplug the connector

576 Chapter 5 Inner finisher ENWW


3. Remove two screws, and then remove the motor.

Figure 5-127 Remove the entrance motor

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 577


Exit unit
● Exit sensor (S21)

● Exit motor (M2)

● Exit roller (R3)

578 Chapter 5 Inner finisher ENWW


Exit sensor (S21)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and the middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the exit sensor

● Step 8: Unpack the replacement assembly

Introduction

Learn how to remove and replace the exit sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-40 Part information

Part number Part description

0604-001415 Feed actuator sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 579


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

580 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-128 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 581


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-129 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-130 Remove the rear cover

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Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-131 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-132 Remove the middle cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 583


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-133 Remove the slide shaft

2. Open the punch cover.

Figure 5-134 Open the punch cover

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3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-135 Remove the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 585


Step 5: Remove the diverter guide and the middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-136 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-137 Remove the e-ring, pulley, bushing, belt, and spring

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3. Remove the diverter guide and the middle roller.

Figure 5-138 Remove the diverter guide and middle roller

Step 6: Remove the middle paper guide


1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-139 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

ENWW Parts, diagrams, removal and replacement (inner finisher) 587


2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-140 Remove the middle paper guide

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Step 7: Remove the exit sensor

▲ Remove the exit sensor from the middle paper guide.

Figure 5-141 Remove the exit sensor

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Parts, diagrams, removal and replacement (inner finisher) 589


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

590 Chapter 5 Inner finisher ENWW


Exit motor (M2)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the exit motor bracket

● Step 3: Remove the exit motor

● Step 4: Unpack the replacement assembly

Introduction

Learn how to remove and replace the exit motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-41 Part information

Part number Part description

JC31-00169B Exit motor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 591


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

592 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-142 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 593


Step 2: Remove the exit motor bracket

▲ Remove two screws, unplug the motor connector, and remove the exit motor bracket.

Figure 5-143 Remove the exit motor bracket

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Step 3: Remove the exit motor

▲ Remove two screws, and then remove the exit motor from the bracket.

Figure 5-144 Remove the exit motor

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 595


Exit roller (R3)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the sub paddle unit

● Step 4: Remove the exit roller

● Step 5: Unpack the replacement assembly

Introduction

Learn how to remove and replace the exit roller.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-42 Part information

Part number Part description

JC66–04244A Exit roller

JC61–07449A Front compile guide

JC61–07450A Rear compile guide

Required tools

● #2 JIS screwdriver with a magnetic tip

596 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 597


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-145 Remove the front cover

598 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-146 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-147 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 599


Step 3: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-148 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-149 Remove the e-ring, pulley, timing belt, and bushing

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3. Lift up and remove the sub paddle unit.

Figure 5-150 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 601


Step 4: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-151 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-152 Release the timing belt

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3. Remove five screws securing the rear harness guide.

Figure 5-153 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-154 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 603


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-155 Remove the exit roller

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

604 Chapter 5 Inner finisher ENWW


Paper support unit
● Front paper support

● Rear paper support unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 605


Front paper support
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the front paper support

● Step 17: Unpack the replacement assembly

Introduction

Learn how to remove and replace the front paper support.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

606 Chapter 5 Inner finisher ENWW


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-43 Part information

Part number Part description

JC90-01310A Front paper support

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 607


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-156 Remove the front cover

608 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-157 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-158 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 609


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-159 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-160 Remove the output tray

610 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-161 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-162 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 611


Figure 5-163 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-164 Install the wheel (2 of 2)

612 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-165 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-166 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 613


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-167 Remove the PCA cover

614 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-168 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-169 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 615


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-170 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

616 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-171 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 617


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-172 Remove the output tray motor assembly

618 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-173 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 619


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-174 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-175 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

620 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-176 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 621


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-177 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-178 Remove the e-ring, pulley, timing belt, and bushing

622 Chapter 5 Inner finisher ENWW


3. Lift up and remove the sub paddle unit.

Figure 5-179 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 623


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-180 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-181 Release the timing belt

624 Chapter 5 Inner finisher ENWW


3. Remove five screws securing the rear harness guide.

Figure 5-182 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-183 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 625


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-184 Remove the exit roller

626 Chapter 5 Inner finisher ENWW


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-185 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-186 Remove the front tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 627


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-187 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-188 Remove the rear tamper

628 Chapter 5 Inner finisher ENWW


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-189 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-190 Remove the ejector assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 629


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-191 Remove the ejector & paper support assembly

630 Chapter 5 Inner finisher ENWW


Step 16: Remove the front paper support

1. Remove the e-ring and the bushing, and then pull and remove the drive shaft.

Figure 5-192 Remove the drive shaft

TIP: When reassembling the drive shaft, ensure the paper supports are in the full down position (against
the stops).

2. Remove one screw, and then remove the front paper support.

Figure 5-193 Remove the front paper support

Step 17: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 631


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

632 Chapter 5 Inner finisher ENWW


Rear paper support unit
● Rear paper support

● Paper support home sensor (S12)

● Paper support motor (M8)

ENWW Parts, diagrams, removal and replacement (inner finisher) 633


Rear paper support
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the rear paper support

● Step 17: Unpack the replacement assembly

Introduction

Learn how to remove and replace the rear paper support.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

634 Chapter 5 Inner finisher ENWW


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-44 Part information

Part number Part description

JC90-01311A Rear paper support

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 635


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-194 Remove the front cover

636 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-195 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-196 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 637


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-197 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-198 Remove the output tray

638 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-199 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-200 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 639


Figure 5-201 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-202 Install the wheel (2 of 2)

640 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-203 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-204 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 641


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-205 Remove the PCA cover

642 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-206 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-207 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 643


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-208 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

644 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-209 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 645


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-210 Remove the output tray motor assembly

646 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-211 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 647


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-212 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-213 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

648 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-214 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 649


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-215 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-216 Remove the e-ring, pulley, timing belt, and bushing

650 Chapter 5 Inner finisher ENWW


3. Lift up and remove the sub paddle unit.

Figure 5-217 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 651


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-218 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-219 Release the timing belt

652 Chapter 5 Inner finisher ENWW


3. Remove five screws securing the rear harness guide.

Figure 5-220 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-221 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 653


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-222 Remove the exit roller

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Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-223 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-224 Remove the front tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 655


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-225 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-226 Remove the rear tamper

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Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-227 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-228 Remove the ejector assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 657


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-229 Remove the ejector & paper support assembly

658 Chapter 5 Inner finisher ENWW


Step 16: Remove the rear paper support

1. Remove one screw.

Figure 5-230 Remove one screw

2. Remove the shaft while pulling the bushinging in the direction of the arrow.

Figure 5-231 Remove the shaft

ENWW Parts, diagrams, removal and replacement (inner finisher) 659


3. Remove the rear paper support with attention for pinion.

Figure 5-232 Remove the rear paper support

Step 17: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

660 Chapter 5 Inner finisher ENWW


Paper support home sensor (S12)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the rear paper support

● Step 17: Remove the paper support home sensor

● Step 18: Unpack the replacement assembly

Introduction

Learn how to remove and replace the paper support home sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 661


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-45 Part information

Part number Part description

0604-001393 Paper support home sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

662 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-233 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 663


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-234 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-235 Remove the rear cover

664 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-236 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-237 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 665


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-238 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-239 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

666 Chapter 5 Inner finisher ENWW


Figure 5-240 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-241 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 667


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-242 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-243 Rotate the pulley (2 of 2)

668 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-244 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 669


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-245 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-246 Remove four screws

670 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-247 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 671


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-248 Remove the front harness guide

672 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-249 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 673


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-250 Remove the output tray lower limit switch

674 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-251 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-252 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 675


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-253 Remove the paper holding shaft and the actuator

676 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-254 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-255 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 677


3. Lift up and remove the sub paddle unit.

Figure 5-256 Remove the sub paddle unit

678 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-257 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-258 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 679


3. Remove five screws securing the rear harness guide.

Figure 5-259 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-260 Remove the e-ring, pulley, and bushing

680 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-261 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 681


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-262 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-263 Remove the front tamper

682 Chapter 5 Inner finisher ENWW


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-264 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-265 Remove the rear tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 683


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-266 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-267 Remove the ejector assembly

684 Chapter 5 Inner finisher ENWW


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-268 Remove the ejector & paper support assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 685


Step 16: Remove the rear paper support

1. Remove one screw.

Figure 5-269 Remove one screw

2. Remove the shaft while pulling the bushinging in the direction of the arrow.

Figure 5-270 Remove the shaft

686 Chapter 5 Inner finisher ENWW


3. Remove the rear paper support with attention for pinion.

Figure 5-271 Remove the rear paper support

ENWW Parts, diagrams, removal and replacement (inner finisher) 687


Step 17: Remove the paper support home sensor

▲ Remove the sensor from the rear paper support.

Figure 5-272 Remove the paper support home sensor

Step 18: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

688 Chapter 5 Inner finisher ENWW


Paper support motor (M8)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the paper support motor

● Step 17: Unpack the replacement assembly

Introduction

Learn how to remove and replace the paper support motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 689


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-46 Part information

Part number Part description

JC93-00802B (not orderable) Paper support motor assembly

JC31-00149A (not orderable) Paper support motor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

690 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-273 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 691


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-274 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-275 Remove the rear cover

692 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-276 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-277 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 693


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-278 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-279 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

694 Chapter 5 Inner finisher ENWW


Figure 5-280 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-281 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 695


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-282 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-283 Rotate the pulley (2 of 2)

696 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-284 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 697


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-285 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-286 Remove four screws

698 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-287 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 699


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-288 Remove the front harness guide

700 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-289 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 701


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-290 Remove the output tray lower limit switch

702 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-291 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-292 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 703


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-293 Remove the paper holding shaft and the actuator

704 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-294 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-295 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 705


3. Lift up and remove the sub paddle unit.

Figure 5-296 Remove the sub paddle unit

706 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-297 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-298 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 707


3. Remove five screws securing the rear harness guide.

Figure 5-299 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-300 Remove the e-ring, pulley, and bushing

708 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-301 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 709


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-302 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-303 Remove the front tamper

710 Chapter 5 Inner finisher ENWW


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-304 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-305 Remove the rear tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 711


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-306 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-307 Remove the ejector assembly

712 Chapter 5 Inner finisher ENWW


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-308 Remove the ejector & paper support assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 713


Step 16: Remove the paper support motor

▲ Remove two screws, disconnect one connect, and then remove the paper support motor.

Figure 5-309 Remove the paper support motor

Step 17: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

714 Chapter 5 Inner finisher ENWW


Paddle unit
● Main Paddle

● Main paddle home sensor (S4)

● Main paddle motor (M3)

● Main paddle assembly

● Sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 715


Main Paddle
● Introduction

● Step 1: Remove the main paddle

● Step 2: Unpack the replacement assembly

Introduction

Learn how to remove and replace the main paddle.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-47 Part information

Part number Part description

JC90–1327A Main paddle

JC82–01038A Main paddle kit

JC63–04957A Main paddle A

JC63–04958A Main paddle B

JC81–07560A Main paddle holder

Required tools

● #2 JIS screwdriver with a magnetic tip

716 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 717


Step 1: Remove the main paddle

1. Open the top cover.

2. Rotate the main paddle shaft to see the lower side of the main paddle.

Figure 5-310 Rotate the main paddle shaft

718 Chapter 5 Inner finisher ENWW


3. Remove the main paddle by pushing both sides.

Figure 5-311 Remove the main paddle

TIP: When reassembling the main paddle, check the pin position of the paddle and the hole position of
the shaft, and then assemble them.

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 719


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

720 Chapter 5 Inner finisher ENWW


Main paddle home sensor (S4)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the main paddle home sensor

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the main paddle home sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-48 Part information

Part number Part description

0604-001393 Main paddle home sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 721


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

722 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-312 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 723


Step 2: Remove the main paddle home sensor

1. Remove one screw. Open the clamp and unplug one connector, and then remove the main paddle home
sensor bracket.

Figure 5-313 Remove the main paddle home sensor bracket

2. Remove the main paddle home sensor from the bracket.

Figure 5-314 Remove the main paddle home sensor

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

724 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 725


Main paddle motor (M3)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the main paddle motor

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the main paddle motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-49 Part information

Part number Part description

JC93-01001A Main paddle motor assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

726 Chapter 5 Inner finisher ENWW


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 727


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-315 Remove the front cover

728 Chapter 5 Inner finisher ENWW


Step 2: Remove the main paddle motor

1. Remove three screws, unplug the connector, and then remove the main paddle motor bracket.

Figure 5-316 Remove the main paddle motor bracket

2. Remove two screws, and then remove the motor from the bracket.

Figure 5-317 Remove the main paddle motor

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 729


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Main paddle assembly
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the main paddle home sensor bracket

● Step 4: Remove the main paddle motor bracket

● Step 5: Remove the main paddle

● Step 6: Remove the main paddle assembly

● Step 7: Unpack the replacement assembly

Introduction

Learn how to remove and replace the main paddle assembly.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-50 Part information

Part number Part description

JC90-01327A (not orderable) Main paddle assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 731


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

732 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-318 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 733


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-319 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-320 Remove the rear cover

734 Chapter 5 Inner finisher ENWW


Step 3: Remove the main paddle home sensor bracket

▲ Remove one screw. Open the clamp and unplug one connector, and then remove the main paddle home
sensor bracket.

Figure 5-321 Remove the main paddle home sensor bracket

ENWW Parts, diagrams, removal and replacement (inner finisher) 735


Step 4: Remove the main paddle motor bracket

▲ Remove three screws, unplug the connector, and then remove the main paddle motor bracket.

Figure 5-322 Remove the main paddle motor bracket

736 Chapter 5 Inner finisher ENWW


Step 5: Remove the main paddle

1. Open the top cover.

2. Rotate the main paddle shaft to see the lower side of the main paddle.

Figure 5-323 Rotate the main paddle shaft

ENWW Parts, diagrams, removal and replacement (inner finisher) 737


3. Remove the main paddle by pushing both sides.

Figure 5-324 Remove the main paddle

TIP: When reassembling the main paddle, check the pin position of the paddle and the hole position of
the shaft, and then assemble them.

738 Chapter 5 Inner finisher ENWW


Step 6: Remove the main paddle assembly

1. Remove the belt in the front.

Figure 5-325 Remove the belt

2. Remove the e-ring and the main paddle CAM in the rear. And then remove the e-ring and the bushing.

Figure 5-326 Remove the e-ring, cam, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 739


3. Push the shaft to remove the main paddle shaft.

Figure 5-327 Remove the main paddle shaft

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

740 Chapter 5 Inner finisher ENWW


Sub paddle unit
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the sub paddle unit

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the sub paddle.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-51 Part information

Part number Part description

JC90-01336A Sub paddle unit

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 741


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

742 Chapter 5 Inner finisher ENWW


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-328 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-329 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 743


Step 2: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-330 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-331 Remove the e-ring, pulley, timing belt, and bushing

744 Chapter 5 Inner finisher ENWW


3. Lift up and remove the sub paddle unit.

Figure 5-332 Remove the sub paddle unit

Step 3: Unpack the replacement assembly


1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 745


Tamper unit
● Front tamper

● Rear tamper

746 Chapter 5 Inner finisher ENWW


Front tamper
● Front tamper

● Front tamper home sensor (S5)

● Front tamper motor (M9)

Front tamper

Introduction

Learn how to remove and replace the front tamper.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-52 Part information

Part number Part description

JC82–00899A Front tamper

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 747


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

748 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-333 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 749


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-334 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-335 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

750 Chapter 5 Inner finisher ENWW


Figure 5-336 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-337 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

ENWW Parts, diagrams, removal and replacement (inner finisher) 751


Figure 5-338 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-339 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

752 Chapter 5 Inner finisher ENWW


Figure 5-340 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-341 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 753


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-342 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-343 Rotate the pulley (2 of 2)

754 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-344 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 755


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-345 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-346 Remove four screws

756 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-347 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 757


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-348 Remove the front harness guide

758 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-349 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 759


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-350 Remove the output tray lower limit switch

760 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-351 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-352 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 761


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-353 Remove the paper holding shaft and the actuator

762 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-354 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-355 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 763


3. Lift up and remove the sub paddle unit.

Figure 5-356 Remove the sub paddle unit

764 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-357 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-358 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 765


3. Remove five screws securing the rear harness guide.

Figure 5-359 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-360 Remove the e-ring, pulley, and bushing

766 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-361 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 767


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-362 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-363 Remove the front tamper

Step 14: Unpack the replacement assembly

1. Dispose of the defective part.

768 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Front tamper home sensor (S5)


● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the front tamper home sensor

● Step 14: Unpack the replacement assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 769


Introduction

Learn how to remove and replace the front tamper home sensor.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-53 Part information

Part number Part description

0604-001393 Front tamper home sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test


Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

770 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-364 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 771


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-365 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-366 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

772 Chapter 5 Inner finisher ENWW


Figure 5-367 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-368 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

ENWW Parts, diagrams, removal and replacement (inner finisher) 773


Figure 5-369 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-370 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

774 Chapter 5 Inner finisher ENWW


Figure 5-371 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-372 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 775


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-373 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-374 Rotate the pulley (2 of 2)

776 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-375 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 777


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-376 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-377 Remove four screws

778 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-378 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 779


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-379 Remove the front harness guide

780 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-380 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 781


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-381 Remove the output tray lower limit switch

782 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-382 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-383 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 783


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-384 Remove the paper holding shaft and the actuator

784 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-385 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-386 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 785


3. Lift up and remove the sub paddle unit.

Figure 5-387 Remove the sub paddle unit

786 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-388 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-389 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 787


3. Remove five screws securing the rear harness guide.

Figure 5-390 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-391 Remove the e-ring, pulley, and bushing

788 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-392 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 789


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-393 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-394 Remove the front tamper

790 Chapter 5 Inner finisher ENWW


Step 14: Remove the front tamper home sensor

▲ Unplug the connector, and then remove the front tamper home sensor.

Figure 5-395 Remove the front tamper home sensor

Step 14: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 791


Front tamper motor (M9)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the front tamper motor

● Step 15: Unpack the replacement assembly

Introduction

Learn how to remove and replace the front tamper motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

792 Chapter 5 Inner finisher ENWW


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-54 Part information

Part number Part description

JC93-01001A Front tamper motor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 793


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-396 Remove the front cover

794 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-397 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-398 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

ENWW Parts, diagrams, removal and replacement (inner finisher) 795


Figure 5-399 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-400 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

796 Chapter 5 Inner finisher ENWW


Figure 5-401 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-402 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 797


Figure 5-403 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-404 Install the wheel (2 of 2)

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d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-405 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-406 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 799


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-407 Remove the PCA cover

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Step 6: Remove the left cover

1. Remove two screws.

Figure 5-408 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-409 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 801


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-410 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

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Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-411 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 803


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-412 Remove the output tray motor assembly

804 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-413 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 805


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-414 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-415 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

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3. Carefully remove the paper holding shaft and the actuator.

Figure 5-416 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 807


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-417 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-418 Remove the e-ring, pulley, timing belt, and bushing

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3. Lift up and remove the sub paddle unit.

Figure 5-419 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 809


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-420 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-421 Release the timing belt

810 Chapter 5 Inner finisher ENWW


3. Remove five screws securing the rear harness guide.

Figure 5-422 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-423 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 811


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-424 Remove the exit roller

812 Chapter 5 Inner finisher ENWW


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-425 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-426 Remove the front tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 813


Step 14: Remove the front tamper motor

▲ Remove two screws, unplug the connector, and then remove the motor.

Figure 5-427 Remove the front tamper motor

Step 15: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

814 Chapter 5 Inner finisher ENWW


Rear tamper
● Rear tamper

● Rear tamper home sensor (S14)

● Rear tamper motor (M5)

ENWW Parts, diagrams, removal and replacement (inner finisher) 815


Rear tamper
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the rear tamper

● Step 14: Unpack the replacement assembly

Introduction

Learn how to remove and replace the rear tamper.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

816 Chapter 5 Inner finisher ENWW


Table 5-55 Part information

Part number Part description

JC82–00900A Rear tamper

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 817


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-428 Remove the front cover

818 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-429 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-430 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

ENWW Parts, diagrams, removal and replacement (inner finisher) 819


Figure 5-431 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-432 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

820 Chapter 5 Inner finisher ENWW


Figure 5-433 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-434 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 821


Figure 5-435 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-436 Install the wheel (2 of 2)

822 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-437 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-438 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 823


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-439 Remove the PCA cover

824 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-440 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-441 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 825


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-442 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

826 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-443 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 827


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-444 Remove the output tray motor assembly

828 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-445 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 829


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-446 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-447 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

830 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-448 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 831


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-449 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-450 Remove the e-ring, pulley, timing belt, and bushing

832 Chapter 5 Inner finisher ENWW


3. Lift up and remove the sub paddle unit.

Figure 5-451 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 833


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-452 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-453 Release the timing belt

834 Chapter 5 Inner finisher ENWW


3. Remove five screws securing the rear harness guide.

Figure 5-454 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-455 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 835


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-456 Remove the exit roller

836 Chapter 5 Inner finisher ENWW


Step 13: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-457 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-458 Remove the rear tamper

Step 14: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 837


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

838 Chapter 5 Inner finisher ENWW


Rear tamper home sensor (S14)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the rear tamper

● Step 14: Remove the rear tamper home sensor

● Step 15: Unpack the replacement assembly

Introduction

Learn how to remove and replace the rear tamper home sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

ENWW Parts, diagrams, removal and replacement (inner finisher) 839


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-56 Part information

Part number Part description

0604-001393 Rear tamper home sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

840 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-459 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 841


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-460 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-461 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

842 Chapter 5 Inner finisher ENWW


Figure 5-462 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-463 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

ENWW Parts, diagrams, removal and replacement (inner finisher) 843


Figure 5-464 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-465 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

844 Chapter 5 Inner finisher ENWW


Figure 5-466 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-467 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 845


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-468 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-469 Rotate the pulley (2 of 2)

846 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-470 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 847


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-471 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-472 Remove four screws

848 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-473 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 849


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-474 Remove the front harness guide

850 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-475 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 851


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-476 Remove the output tray lower limit switch

852 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-477 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-478 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 853


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-479 Remove the paper holding shaft and the actuator

854 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-480 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-481 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 855


3. Lift up and remove the sub paddle unit.

Figure 5-482 Remove the sub paddle unit

856 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-483 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-484 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 857


3. Remove five screws securing the rear harness guide.

Figure 5-485 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-486 Remove the e-ring, pulley, and bushing

858 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-487 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 859


Step 13: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-488 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-489 Remove the rear tamper

860 Chapter 5 Inner finisher ENWW


Step 14: Remove the rear tamper home sensor

▲ Unplug the connector, and then remove the rear tamper home sensor.

Figure 5-490 Remove the rear tamper home sensor

Step 15: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 861


Rear tamper motor (M5)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the rear tamper

● Step 14: Remove the rear tamper motor

● Step 15: Unpack the replacement assembly

Introduction

Learn how to remove and replace the rear tamper motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

862 Chapter 5 Inner finisher ENWW


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-57 Part information

Part number Part description

JC93-01001A Rear tamper motor assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 863


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-491 Remove the front cover

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Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-492 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-493 Remove the rear cover

Step 3: Remove the output tray

1. Remove four screws.

ENWW Parts, diagrams, removal and replacement (inner finisher) 865


Figure 5-494 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-495 Remove the output tray

Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

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Figure 5-496 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-497 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 867


Figure 5-498 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-499 Install the wheel (2 of 2)

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d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-500 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-501 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 869


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-502 Remove the PCA cover

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Step 6: Remove the left cover

1. Remove two screws.

Figure 5-503 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-504 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 871


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-505 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

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Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-506 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 873


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-507 Remove the output tray motor assembly

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Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-508 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 875


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-509 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-510 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

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3. Carefully remove the paper holding shaft and the actuator.

Figure 5-511 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 877


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-512 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-513 Remove the e-ring, pulley, timing belt, and bushing

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3. Lift up and remove the sub paddle unit.

Figure 5-514 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 879


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-515 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-516 Release the timing belt

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3. Remove five screws securing the rear harness guide.

Figure 5-517 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-518 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 881


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-519 Remove the exit roller

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Step 13: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-520 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-521 Remove the rear tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 883


Step 14: Remove the rear tamper motor

▲ Remove two screws, unplug the connector, and then remove the motor.

Figure 5-522 Remove the rear tamper motor

Step 15: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

884 Chapter 5 Inner finisher ENWW


Stapler
● Stapler

● Stapler position sensor (S2)

● Stapler position motor (M1)

ENWW Parts, diagrams, removal and replacement (inner finisher) 885


Stapler
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the exit motor bracket

● Step 4: Remove the stapler

● Step 5: Unpack the replacement assembly

Introduction

Learn how to remove and replace the stapler.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-58 Part information

Part number Part description

JC90-01342A Stapler assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

886 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 887


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-523 Remove the front cover

888 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-524 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-525 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 889


Step 3: Remove the exit motor bracket

▲ Remove two screws, unplug the motor connector, and remove the exit motor bracket.

Figure 5-526 Remove the exit motor bracket

890 Chapter 5 Inner finisher ENWW


Step 4: Remove the stapler

1. Push the stapler from the rear-side to the front-side.

Figure 5-527 Push the stapler

2. Remove one screw, unplug two connectors, and then remove the stapler assembly.

Figure 5-528 Remove the stapler assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 891


3. Remove two screws, and then remove the stapler.

Figure 5-529 Remove the stapler

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

892 Chapter 5 Inner finisher ENWW


Stapler position sensor (S2)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and the middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the exit motor bracket

● Step 8: Remove the end fence sensor bracket

● Step 9: Remove the staple position sensor

● Step 10: Unpack the replacement assembly

Introduction

Learn how to remove and replace the stapler position sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-59 Part information

Part number Part description

0604-001393 Stapler position sensor

ENWW Parts, diagrams, removal and replacement (inner finisher) 893


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

894 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-530 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 895


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-531 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-532 Remove the rear cover

896 Chapter 5 Inner finisher ENWW


Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-533 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-534 Remove the middle cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 897


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-535 Remove the slide shaft

2. Open the punch cover.

Figure 5-536 Open the punch cover

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3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-537 Remove the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 899


Step 5: Remove the diverter guide and the middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-538 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-539 Remove the e-ring, pulley, bushing, belt, and spring

900 Chapter 5 Inner finisher ENWW


3. Remove the diverter guide and the middle roller.

Figure 5-540 Remove the diverter guide and middle roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 901


Step 6: Remove the middle paper guide

1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-541 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-542 Remove the middle paper guide

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Step 7: Remove the exit motor bracket

▲ Remove two screws, unplug the motor connector, and remove the exit motor bracket.

Figure 5-543 Remove the exit motor bracket

ENWW Parts, diagrams, removal and replacement (inner finisher) 903


Step 8: Remove the end fence sensor bracket

1. Remove three screws at the front of the inner finisher, and then remove the bracket.

Figure 5-544 Remove the bracket

2. Remove two screws at the front of the inner finisher.

Figure 5-545 Remove two screws

904 Chapter 5 Inner finisher ENWW


3. Remove two screws at the rear of the inner finisher.

Figure 5-546 Remove two screws

4. Loosen three cable clamps. Unplug the connector at the sensor, and then remove the end fence sensor
bracket.

Figure 5-547 Remove the end fence sensor bracket

ENWW Parts, diagrams, removal and replacement (inner finisher) 905


Step 9: Remove the staple position sensor

1. Remove one screw from the front of the inner finisher.

Figure 5-548 Remove one screw

2. Remove one screw from the rear of the inner finisher.

Figure 5-549 Remove one screw

906 Chapter 5 Inner finisher ENWW


3. Unplug four photo-sensor connectors. Open the six cable clamps.

Figure 5-550 Unplug connectors

4. Remove the assembly, and then remove the sensor.

Figure 5-551 Remove the stapler position sensor

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 907


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

908 Chapter 5 Inner finisher ENWW


Stapler position motor (M1)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and the middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the stapler postion motor

● Step 8: Unpack the replacement assembly

Introduction

Learn how to remove and replace the stapler position motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-60 Part information

Traverse Motor assembly part number

JC93-00999A Stapler position motor

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 909


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

910 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-552 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 911


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-553 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-554 Remove the rear cover

912 Chapter 5 Inner finisher ENWW


Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-555 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-556 Remove the middle cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 913


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-557 Remove the slide shaft

2. Open the punch cover.

Figure 5-558 Open the punch cover

914 Chapter 5 Inner finisher ENWW


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-559 Remove the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 915


Step 5: Remove the diverter guide and the middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-560 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-561 Remove the e-ring, pulley, bushing, belt, and spring

916 Chapter 5 Inner finisher ENWW


3. Remove the diverter guide and the middle roller.

Figure 5-562 Remove the diverter guide and middle roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 917


Step 6: Remove the middle paper guide

1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-563 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-564 Remove the middle paper guide

918 Chapter 5 Inner finisher ENWW


Step 7: Remove the stapler postion motor

1. Remove three screws, unplug the motor connector, and then remove the stapler position motor bracket.

Figure 5-565 Remove the stapler position motor bracket

2. Remove two screws, and then remove the motor from the bracket.

Figure 5-566 Remove the stapler postion motor

ENWW Parts, diagrams, removal and replacement (inner finisher) 919


TIP: Use the following steps when reinstalling the stapler position motor:

a. Release the spring tension screw.

b. Apply tension to the spring by pulling the belt, and then tighten the spring tension screw. Tightening
the screw puts maximum slack in the belt.

c. Lower the stapler position motor while placing the belt on the motor pulley, and then secure the
bracket with three screws.

d. Release the spring tension screw to allow the spring to apply tension to the belt, and then tighten it
again.

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

920 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 921


Ejector unit
● Ejector and paper support assembly

● Ejector motor assembly (S11/ M6/ M7)

● Ejector assembly (include end fence, S10/ S16)

922 Chapter 5 Inner finisher ENWW


Ejector and paper support assembly
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Unpack the replacement assembly

Introduction

Learn how to remove and replace the ejector and paper support assembly.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

ENWW Parts, diagrams, removal and replacement (inner finisher) 923


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-61 Part information

Part number Part description

SS456-61001 Ejector

JC90-01310A Front paper support

JC90-01311A Rear paper support

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

924 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-567 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 925


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-568 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-569 Remove the rear cover

926 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-570 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-571 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 927


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-572 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-573 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

928 Chapter 5 Inner finisher ENWW


Figure 5-574 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-575 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 929


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-576 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-577 Rotate the pulley (2 of 2)

930 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-578 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 931


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-579 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-580 Remove four screws

932 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-581 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 933


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-582 Remove the front harness guide

934 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-583 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 935


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-584 Remove the output tray lower limit switch

936 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-585 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-586 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 937


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-587 Remove the paper holding shaft and the actuator

938 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-588 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-589 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 939


3. Lift up and remove the sub paddle unit.

Figure 5-590 Remove the sub paddle unit

940 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-591 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-592 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 941


3. Remove five screws securing the rear harness guide.

Figure 5-593 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-594 Remove the e-ring, pulley, and bushing

942 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-595 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 943


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-596 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-597 Remove the front tamper

944 Chapter 5 Inner finisher ENWW


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-598 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-599 Remove the rear tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 945


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-600 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-601 Remove the ejector assembly

946 Chapter 5 Inner finisher ENWW


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-602 Remove the ejector & paper support assembly

Step 16: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 947


Ejector motor assembly (S11/ M6/ M7)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the front paper support and the rear paper support

● Step 17: Remove the ejector motor assembly

● Step 16: Unpack the replacement assembly

Introduction

Learn how to remove and replace the ejector motor assembly.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

948 Chapter 5 Inner finisher ENWW


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-62 Part information

Part number Part description

JC90-01309A (not orderable) Ejector motor assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 949


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-603 Remove the front cover

950 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-604 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-605 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 951


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-606 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-607 Remove the output tray

952 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-608 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-609 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 953


Figure 5-610 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-611 Install the wheel (2 of 2)

954 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-612 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-613 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 955


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-614 Remove the PCA cover

956 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-615 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-616 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 957


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-617 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

958 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-618 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 959


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-619 Remove the output tray motor assembly

960 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-620 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 961


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-621 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-622 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

962 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-623 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 963


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-624 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-625 Remove the e-ring, pulley, timing belt, and bushing

964 Chapter 5 Inner finisher ENWW


3. Lift up and remove the sub paddle unit.

Figure 5-626 Remove the sub paddle unit

ENWW Parts, diagrams, removal and replacement (inner finisher) 965


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-627 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-628 Release the timing belt

966 Chapter 5 Inner finisher ENWW


3. Remove five screws securing the rear harness guide.

Figure 5-629 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-630 Remove the e-ring, pulley, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 967


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-631 Remove the exit roller

968 Chapter 5 Inner finisher ENWW


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-632 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-633 Remove the front tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 969


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-634 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-635 Remove the rear tamper

970 Chapter 5 Inner finisher ENWW


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-636 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-637 Remove the ejector assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 971


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-638 Remove the ejector & paper support assembly

972 Chapter 5 Inner finisher ENWW


Step 16: Remove the front paper support and the rear paper support

▲ Remove two screws, and then pull the paper support assembly out of ejector assembly.

Figure 5-639 Remove paper support assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 973


Step 17: Remove the ejector motor assembly

1. Remove the e-ring and washer. Remove two timing belts. Then, remove one screw.

Figure 5-640 Remove e-ring, washer, belt, and screw

2. Remove the timing belt and one screw.

Figure 5-641 Remove the belt and screw

974 Chapter 5 Inner finisher ENWW


3. Remove the cable from clamp, and then disconnect two motor connectors and the sensor connector.

Figure 5-642 Disconnect the motor and sensor connectors

4. Remove the ejector motor assembly.

Figure 5-643 Remove the ejector motor assembly

Step 16: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 975


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

976 Chapter 5 Inner finisher ENWW


Ejector assembly (include end fence, S10/ S16)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the rear tamper

● Step 15: Remove the ejector and paper support assembly

● Step 16: Remove the front paper support and the rear paper support

● Step 17: Remove the ejector motor assembly

● Step 18: Remove the ejector assembly

● Step 19: Unpack the replacement assembly

Introduction

Learn how to remove and replace the ejector assembly.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 977


Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-63 Part information

Part number Part description

SS456–61001 Ejector

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

978 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-644 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 979


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-645 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-646 Remove the rear cover

980 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-647 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-648 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 981


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-649 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-650 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

982 Chapter 5 Inner finisher ENWW


Figure 5-651 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-652 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 983


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-653 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-654 Rotate the pulley (2 of 2)

984 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-655 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 985


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-656 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-657 Remove four screws

986 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-658 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 987


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-659 Remove the front harness guide

988 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-660 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 989


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-661 Remove the output tray lower limit switch

990 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-662 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-663 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 991


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-664 Remove the paper holding shaft and the actuator

992 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-665 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-666 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 993


3. Lift up and remove the sub paddle unit.

Figure 5-667 Remove the sub paddle unit

994 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-668 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-669 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 995


3. Remove five screws securing the rear harness guide.

Figure 5-670 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-671 Remove the e-ring, pulley, and bushing

996 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-672 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 997


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-673 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-674 Remove the front tamper

998 Chapter 5 Inner finisher ENWW


Step 14: Remove the rear tamper

1. Remove the rear tamper.

NOTE: Move cable guide out of position to access the screws.

Figure 5-675 Remove four screws

2. Unplug two connectors and release the hook, and then remove the rear tamper.

Figure 5-676 Remove the rear tamper

ENWW Parts, diagrams, removal and replacement (inner finisher) 999


Step 15: Remove the ejector and paper support assembly

1. Open one clamp, disconnect one connector.

Figure 5-677 Disconnect one connector

2. Pull the rear paper support up, and then release one clamp and disconnect two connectors.

Figure 5-678 Remove the ejector assembly

1000 Chapter 5 Inner finisher ENWW


3. Remove four screws, and then remove the ejector & paper support assembly

Figure 5-679 Remove the ejector & paper support assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 1001


Step 16: Remove the front paper support and the rear paper support

▲ Remove two screws, and then pull the paper support assembly out of ejector assembly.

Figure 5-680 Remove paper support assembly

1002 Chapter 5 Inner finisher ENWW


Step 17: Remove the ejector motor assembly

1. Remove the e-ring and washer. Remove two timing belts. Then, remove one screw.

Figure 5-681 Remove e-ring, washer, belt, and screw

2. Remove the timing belt and one screw.

Figure 5-682 Remove the belt and screw

ENWW Parts, diagrams, removal and replacement (inner finisher) 1003


3. Remove the cable from clamp, and then disconnect two motor connectors and the sensor connector.

Figure 5-683 Disconnect the motor and sensor connectors

4. Remove the ejector motor assembly.

Figure 5-684 Remove the ejector motor assembly

1004 Chapter 5 Inner finisher ENWW


Step 18: Remove the ejector assembly

1. Remove two screws.

Figure 5-685 Remove two screws

2. Unplug two connectors, and then remove the ejector assembly.

Figure 5-686 Remove the ejector assembly

Step 19: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1005


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1006 Chapter 5 Inner finisher ENWW


End fence unit
● End fence sensor (S17)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1007


End fence sensor (S17)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the exit motor bracket

● Step 8: Remove the end fence sensor bracket

● Step 9: Remove the end fence sensor

● Step 10: Unpack the replacement assembly

Introduction

Learn how to remove and replace the end fence sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-64 Part information

Part number Part description

0604-001381 End fence sensor

1008 Chapter 5 Inner finisher ENWW


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1009


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-687 Remove the front cover

1010 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-688 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-689 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1011


Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-690 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-691 Remove the middle cover

1012 Chapter 5 Inner finisher ENWW


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-692 Remove the slide shaft

2. Open the punch cover.

Figure 5-693 Open the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1013


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-694 Remove the punch cover

1014 Chapter 5 Inner finisher ENWW


Step 5: Remove the diverter guide and middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-695 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-696 Remove the e-ring, pulley, bushing, belt, and spring

ENWW Parts, diagrams, removal and replacement (inner finisher) 1015


3. Remove the diverter guide and the middle roller.

Figure 5-697 Remove the diverter guide and middle roller

1016 Chapter 5 Inner finisher ENWW


Step 6: Remove the middle paper guide

1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-698 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-699 Remove the middle paper guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 1017


Step 7: Remove the exit motor bracket

▲ Remove two screws, unplug the motor connector, and remove the exit motor bracket.

Figure 5-700 Remove the exit motor bracket

1018 Chapter 5 Inner finisher ENWW


Step 8: Remove the end fence sensor bracket

1. Remove three screws at the front of the inner finisher, and then remove the bracket.

Figure 5-701 Remove the bracket

2. Remove two screws at the front of the inner finisher.

Figure 5-702 Remove two screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 1019


3. Remove two screws at the rear of the inner finisher.

Figure 5-703 Remove two screws

4. Loosen three cable clamps. Unplug the connector at the sensor, and then remove the end fence sensor
bracket.

Figure 5-704 Remove the end fence sensor bracket

1020 Chapter 5 Inner finisher ENWW


Step 9: Remove the end fence sensor

▲ Remove one screw, and then remove the end fence sensor.

Figure 5-705 Remove the end fence sensor

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1021


Output tray unit
● Output tray

● Output tray top of stack sensor (S8)

● Output tray lower limit switch (S7)

● Output tray motor assembly

1022 Chapter 5 Inner finisher ENWW


Output tray
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-65 Part information

Part number Part description

JC90–01137B Output tray

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 1023


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1024 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-706 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1025


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-707 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-708 Remove the rear cover

1026 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-709 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-710 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 1027


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-711 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-712 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

1028 Chapter 5 Inner finisher ENWW


Figure 5-713 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-714 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1029


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-715 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-716 Rotate the pulley (2 of 2)

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

1030 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1031


Output tray top of stack sensor (S8)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the output tray top of stack sensor

● Step 8: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray top of stack sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-66 Part information

Part number Part description

JC82–01039A Output tray top of stack sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

1032 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1033


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-717 Remove the front cover

1034 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-718 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-719 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1035


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-720 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-721 Remove the output tray

1036 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-722 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-723 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1037


Figure 5-724 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-725 Install the wheel (2 of 2)

1038 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-726 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-727 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1039


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-728 Remove the PCA cover

1040 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-729 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-730 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 1041


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-731 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

1042 Chapter 5 Inner finisher ENWW


Step 7: Remove the output tray top of stack sensor

▲ Remove two screws from both sides of the left cover. Remove the bracket, and then remove the sensor.

Figure 5-732 Remove the output tray top of stack sensor

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1043


Output tray lower limit switch (S7)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray lower limit switch

● Step 9: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray lower limit switch.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-67 Part information

Part number Part description

JC90-01320A Output tray lower limit switch

Required tools

● #2 JIS screwdriver with a magnetic tip

1044 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1045


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-733 Remove the front cover

1046 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-734 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-735 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1047


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-736 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-737 Remove the output tray

1048 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-738 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-739 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1049


Figure 5-740 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-741 Install the wheel (2 of 2)

1050 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-742 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-743 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1051


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-744 Remove the PCA cover

1052 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-745 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-746 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 1053


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-747 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

1054 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-748 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 1055


Step 8: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-749 Remove the output tray lower limit switch

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1056 Chapter 5 Inner finisher ENWW


Output tray motor assembly
● Output tray motor assembly (M4)

● Output tray motor sensor (S6)

● Output tray motor

ENWW Parts, diagrams, removal and replacement (inner finisher) 1057


Output tray motor assembly (M4)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray motor assembly.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-68 Part information

Part number Part description

JC90-01334B Output tray motor assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

1058 Chapter 5 Inner finisher ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1059


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-750 Remove the front cover

1060 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-751 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-752 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1061


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-753 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-754 Remove the output tray

1062 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-755 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-756 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1063


Figure 5-757 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-758 Install the wheel (2 of 2)

1064 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-759 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-760 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1065


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-761 Remove the PCA cover

1066 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-762 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-763 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 1067


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-764 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

1068 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-765 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 1069


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-766 Remove the output tray motor assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1070 Chapter 5 Inner finisher ENWW


Output tray motor sensor (S6)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray motor sensor

● Step 10: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray motor sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-69 Part information

Part number Part description

0604-001393 Output tray motor sensor

ENWW Parts, diagrams, removal and replacement (inner finisher) 1071


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1072 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-767 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1073


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-768 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-769 Remove the rear cover

1074 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-770 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-771 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 1075


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-772 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-773 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

1076 Chapter 5 Inner finisher ENWW


Figure 5-774 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-775 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1077


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-776 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-777 Rotate the pulley (2 of 2)

1078 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-778 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1079


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-779 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-780 Remove four screws

1080 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-781 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1081


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-782 Remove the front harness guide

1082 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-783 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 1083


Step 9: Remove the output tray motor sensor

▲ Remove one screw, remove the shaft, and then remove the sensor.

Figure 5-784 Remove the output tray motor sensor

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1084 Chapter 5 Inner finisher ENWW


Output tray motor
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Unpack the replacement assembly

Introduction

Learn how to remove and replace the output tray motor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-70 Part information

Part number Part description

JC31-00178B Output tray motor

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 1085


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1086 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-785 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1087


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-786 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-787 Remove the rear cover

1088 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-788 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-789 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 1089


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-790 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-791 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

1090 Chapter 5 Inner finisher ENWW


Figure 5-792 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-793 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1091


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-794 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-795 Rotate the pulley (2 of 2)

1092 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-796 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1093


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-797 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-798 Remove four screws

1094 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-799 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1095


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-800 Remove the front harness guide

1096 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-801 Remove the output tray motor assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1097


Paper holding unit
● Paper holding

● Paper holding sensor (S9)

● Paper holding solenoid (SL1)

1098 Chapter 5 Inner finisher ENWW


Paper holding
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray lower limit switch

● Step 9: Remove the paper holding

● Step 10: Unpack the replacement assembly

Introduction

Learn how to remove and replace the paper holding.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-71 Part information

Part number Part description

JC90-01313A Paper holding actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 1099


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1100 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-802 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1101


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-803 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-804 Remove the rear cover

1102 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-805 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-806 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 1103


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-807 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-808 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

1104 Chapter 5 Inner finisher ENWW


Figure 5-809 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-810 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1105


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-811 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-812 Rotate the pulley (2 of 2)

1106 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-813 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1107


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-814 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-815 Remove four screws

1108 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-816 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1109


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-817 Remove the front harness guide

1110 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-818 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 1111


Step 9: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-819 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-820 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

1112 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-821 Remove the paper holding shaft and the actuator

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1113


Paper holding sensor (S9)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the paper holding sensor

● Step 12: Unpack the replacement assembly

Introduction

Learn how to remove and replace the paper holding sensor (S9).

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

1114 Chapter 5 Inner finisher ENWW


Table 5-72 Part information

Part number Part description

0604-001393 Paper holding sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1115


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-822 Remove the front cover

1116 Chapter 5 Inner finisher ENWW


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-823 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-824 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1117


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-825 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-826 Remove the output tray

1118 Chapter 5 Inner finisher ENWW


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-827 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-828 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1119


Figure 5-829 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-830 Install the wheel (2 of 2)

1120 Chapter 5 Inner finisher ENWW


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-831 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-832 Rotate the pulley (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1121


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-833 Remove the PCA cover

1122 Chapter 5 Inner finisher ENWW


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-834 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-835 Remove four screws

ENWW Parts, diagrams, removal and replacement (inner finisher) 1123


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-836 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

1124 Chapter 5 Inner finisher ENWW


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-837 Remove the front harness guide

ENWW Parts, diagrams, removal and replacement (inner finisher) 1125


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-838 Remove the output tray motor assembly

1126 Chapter 5 Inner finisher ENWW


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-839 Remove the output tray lower limit switch

ENWW Parts, diagrams, removal and replacement (inner finisher) 1127


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-840 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-841 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

1128 Chapter 5 Inner finisher ENWW


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-842 Remove the paper holding shaft and the actuator

ENWW Parts, diagrams, removal and replacement (inner finisher) 1129


Step 11: Remove the paper holding sensor

1. Unplug the connector.

2. Remove the adhesive strip from below the sensor.

3. Remove the paper holding sensor.

Figure 5-843 Remove the paper holding sensor

Step 12: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1130 Chapter 5 Inner finisher ENWW


Paper holding solenoid (SL1)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the output tray

● Step 4: Remove the output tray frame

● Step 5: Remove the PCA cover

● Step 6: Remove the left cover

● Step 7: Remove the front harness guide

● Step 8: Remove the output tray motor assembly

● Step 9: Remove the output tray lower limit switch

● Step 10: Remove the paper holding

● Step 11: Remove the sub paddle unit

● Step 12: Remove the exit roller

● Step 13: Remove the front tamper

● Step 14: Remove the paper holding solenoid

● Step 5: Unpack the replacement assembly

Introduction

Learn how to remove and replace the paper holding solenoid.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

ENWW Parts, diagrams, removal and replacement (inner finisher) 1131


Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-73 Part information

Part number Part description

JC33-00037A Paper holding solenoid

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1132 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-844 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1133


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-845 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-846 Remove the rear cover

1134 Chapter 5 Inner finisher ENWW


Step 3: Remove the output tray

1. Remove four screws.

Figure 5-847 Remove four screws

2. Push the paper holding actuator into the inner finisher, and then remove the output tray.

Figure 5-848 Remove the output tray

ENWW Parts, diagrams, removal and replacement (inner finisher) 1135


Step 4: Remove the output tray frame

1. Rotate the pulley until the output tray frame depart from the gear.

Figure 5-849 Remove the pulley

2. Push the paper holding actuator into the inner finisher, and then remove the output tray frame.

Figure 5-850 Remove the output tray frame

TIP: Push the paper holding actuator into the inner finisher when reassembling. Be sure to level the
output tray.

Reinstall the output tray frame

Use the following special instructions when the reinstalling the assembly.

a. Position the first wheel into the channel on both sides while pushing the paper holding actuator.

1136 Chapter 5 Inner finisher ENWW


Figure 5-851 Install the wheel (1 of 2)

b. Let the second wheel rest on the channel on both sides simultaneously.

c. Gently squeeze the wheels into channel until the output tray frame meet the gear.

Figure 5-852 Install the wheel (2 of 2)

ENWW Parts, diagrams, removal and replacement (inner finisher) 1137


d. Rotate the pulley until the output tray frame is no longer lifted. It can make to level the output tray
frame.

Figure 5-853 Rotate the pulley (1 of 2)

e. Rotate the pulley in the opposite direction.

Figure 5-854 Rotate the pulley (2 of 2)

1138 Chapter 5 Inner finisher ENWW


Step 5: Remove the PCA cover

▲ Remove two screws, and then remove the PCA cover.

Figure 5-855 Remove the PCA cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1139


Step 6: Remove the left cover

1. Remove two screws.

Figure 5-856 Remove two screws

2. Remove four screws from both front and rear sides

Figure 5-857 Remove four screws

1140 Chapter 5 Inner finisher ENWW


3. Unplug two inline connectors, and then remove the left cover.

Figure 5-858 Unplug two connectors

TIP: Be sure to check the hook when reassembling.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1141


Step 7: Remove the front harness guide

1. Open one clamp, unplug five connectors, and then remove the wire harness from the front harness guide.

2. Remove four screws, and then remove the front harness guide.

Figure 5-859 Remove the front harness guide

1142 Chapter 5 Inner finisher ENWW


Step 8: Remove the output tray motor assembly

▲ Remove three screws, and then remove the output tray motor assembly.

Figure 5-860 Remove the output tray motor assembly

ENWW Parts, diagrams, removal and replacement (inner finisher) 1143


Step 9: Remove the output tray lower limit switch

▲ Remove one screw, and then remove the output tray lower limit switch.

Figure 5-861 Remove the output tray lower limit switch

1144 Chapter 5 Inner finisher ENWW


Step 10: Remove the paper holding

1. Remove the paper holding actuator spring.

Figure 5-862 Remove the paper holding actuator spring

2. Remove the e-ring and the rack pinion gear. Remove the pin and the e-ring, and then remove the bushing.

Figure 5-863 Remove e-ring, rack pinion gear, pin, and bushing

NOTE: Be sure not to lose the pin.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1145


3. Carefully remove the paper holding shaft and the actuator.

Figure 5-864 Remove the paper holding shaft and the actuator

1146 Chapter 5 Inner finisher ENWW


Step 11: Remove the sub paddle unit

1. Open the top cover, and then remove one screw securing the sub paddle unit.

Figure 5-865 Remove one screw

2. Remove the e-ring, and then remove the pulley and timing belt. And then remove the e-ring and the
bushing.

Figure 5-866 Remove the e-ring, pulley, timing belt, and bushing

ENWW Parts, diagrams, removal and replacement (inner finisher) 1147


3. Lift up and remove the sub paddle unit.

Figure 5-867 Remove the sub paddle unit

1148 Chapter 5 Inner finisher ENWW


Step 12: Remove the exit roller

1. Remove the guide on the center of the exit roller.

Figure 5-868 Remove the guide

2. On the front of the inner finisher, release the timing belt connected to the exit motor.

Figure 5-869 Release the timing belt

ENWW Parts, diagrams, removal and replacement (inner finisher) 1149


3. Remove five screws securing the rear harness guide.

Figure 5-870 Remove five screws

4. On the rear of the inner finisher, remove the e-ring and the pulley and then remove the e-ring and the
bushing.

Figure 5-871 Remove the e-ring, pulley, and bushing

1150 Chapter 5 Inner finisher ENWW


5. Push the bushing to detach it, and then remove the exit roller.

Figure 5-872 Remove the exit roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 1151


Step 13: Remove the front tamper

1. Remove four screws.

Figure 5-873 Remove four screws

2. Unplug the connector and release the hook, and then pull the front tamper up to remove.

Figure 5-874 Remove the front tamper

1152 Chapter 5 Inner finisher ENWW


Step 14: Remove the paper holding solenoid

1. Remove two screws at the front of the inner finisher.

Figure 5-875 Remove two screws

2. Remove one screw.

Figure 5-876 Remove one screw

ENWW Parts, diagrams, removal and replacement (inner finisher) 1153


3. Disconnect two connectors and remove the solenoid assembly.

Figure 5-877 Remove the solenoid assembly

4. Remove two screws, and then release the solenoid from the bracket.

Figure 5-878 Remove the paper holding solenoid

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

1154 Chapter 5 Inner finisher ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1155


Punch unit
● Punch cover

● Punch waste full sensor (S19)

1156 Chapter 5 Inner finisher ENWW


Punch cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the punch cover

● Step 3: Unpack the replacement assembly

Introduction

Learn how to remove and replace the punch cover.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-74 Part information

Part number Part description

JC90-01343A Punch cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1157


Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1158 Chapter 5 Inner finisher ENWW


Step 1: Remove the rear cover

1. Open the top cover.

Figure 5-879 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-880 Remove the rear cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1159


Step 2: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-881 Remove the slide shaft

2. Open the punch cover.

Figure 5-882 Open the punch cover

1160 Chapter 5 Inner finisher ENWW


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-883 Remove the punch cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1161


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1162 Chapter 5 Inner finisher ENWW


Punch waste full sensor (S19)
● Introduction

● Step 1: Remove the front cover

● Step 2: Remove the rear cover

● Step 3: Remove the middle cover

● Step 4: Remove the punch cover

● Step 5: Remove the diverter guide and middle roller

● Step 6: Remove the middle paper guide

● Step 7: Remove the punch dust full sensor

● Step 8: Unpack the replacement assembly

Introduction

Learn how to remove and replace the punch waste full sensor.

View a video of removing the inner finisher.

View a video of installing the inner finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Press the power button on the front of the printer, and then turn off the power switch next to the power
cable.

○ A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Table 5-75 Part information

Part number Part description

0604-001381 Punch waste full sensor

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Parts, diagrams, removal and replacement (inner finisher) 1163


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print any pages necessary to verify that the repair resolved the issue and did not create any new issues.

1164 Chapter 5 Inner finisher ENWW


Step 1: Remove the front cover

1. Open the front door and open the punch cover.

2. Remove three screws in the front.

3. Remove the lever.

4. Open the top cover.

5. From the right side of the front cover, carefully lift and pry toward the top-left corner to remove the front
cover.

Figure 5-884 Remove the front cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1165


Step 2: Remove the rear cover

1. Open the top cover.

Figure 5-885 Open the top cover

2. Remove three screws.

3. Release hooks carefully and remove the rear cover.

Figure 5-886 Remove the rear cover

1166 Chapter 5 Inner finisher ENWW


Step 3: Remove the middle cover

1. Open the front door and then open the punch cover.

Figure 5-887 Open the front door and puch cover

2. Remove left-side one screw at the rear of the inner finisher, and then remove the middle cover by lifting off
the hinge pins at the front.

Figure 5-888 Remove the middle cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1167


Step 4: Remove the punch cover

1. Unplug the connector. Remove the e-ring, and then remove the slide shaft at the rear of the inner finisher.

Figure 5-889 Remove the slide shaft

2. Open the punch cover.

Figure 5-890 Open the punch cover

1168 Chapter 5 Inner finisher ENWW


3. Remove the front punch sheet, and then remove the e-ring and the washer. And then remove the punch
cover.

Figure 5-891 Remove the punch cover

ENWW Parts, diagrams, removal and replacement (inner finisher) 1169


Step 5: Remove the diverter guide and middle roller

1. On the front of the inner finisher, remove the e-ring and bushing.

Figure 5-892 Remove the e-ring and bushing

2. On the rear of the inner finisher, remove the e-ring, pulley, bushing, belt, and spring (slightly hidden from
view).

Figure 5-893 Remove the e-ring, pulley, bushing, belt, and spring

1170 Chapter 5 Inner finisher ENWW


3. Remove the diverter guide and the middle roller.

Figure 5-894 Remove the diverter guide and middle roller

ENWW Parts, diagrams, removal and replacement (inner finisher) 1171


Step 6: Remove the middle paper guide

1. Remove six screws, and then open the middle paper guide in the direction of the arrow.

Figure 5-895 Open the middle paper guide

NOTE: Be careful not to damage the sensor connector.

2. Unplug the connector under the middle paper guide. And then, remove the middle paper guide.

Figure 5-896 Remove the middle paper guide

1172 Chapter 5 Inner finisher ENWW


Step 7: Remove the punch dust full sensor

1. Remove one screw, unplug the connector, and then remove the punch dust full sensor sub-assembly.

Figure 5-897 Remove the punch dust full sensor sub-assembly

2. Remove one screw, and then remove the punch dust full sensor.

Figure 5-898 Remove the punch dust full sensor

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Parts, diagrams, removal and replacement (inner finisher) 1173


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1174 Chapter 5 Inner finisher ENWW


Problem solving
Control panel message document (CPMD)
Refer to {Xref Error! Target does not exist.} for more details.

ENWW Problem solving 1175


Schematic diagrams (inner finisher)
Learn about the inner finisher electrical connections.

● Punch waste full sensor

● Punch waste box sensor and finisher docking sensor

● Entrance motor

● Exit sensor

● Exit motor, main paddle motor & home sensor, output tray lower limit switch, and paper holding solenoid

● Paper support motor and home sensor

● Front tamper motor and home sensor

● Rear tamper motor and home sensor

● End fence sensor

● Stapler position motor and sensor

● Ejector 1 motor and home sensor, ejector 2 motor, motor sensor, and home sensor

● Output tray motor and sensor

● Output tray top of stack sensor

● Top cover switch

● Front cover switch

1176 Chapter 5 Inner finisher ENWW


Punch waste full sensor
Figure 5-899 Punch waste full sensor

PUNCH WASTE FULL SENSOR

5V
Inner Finisher PCA
CN03, REAR JOINT I/F
1 STAPLER MOTOR OUT1
2 STAPLER MOTOR OUT1
3 STAPLER MOTOR OUT2
4 STAPLER MOTOR OUT2
5 STAPLER LOW
6 STAPLER READY
7 STAPLER HOME
8 STAPLER POSITION MOTOR B
9 STAPLER POSITION MOTOR nB
10 STAPLER POSITION MOTOR nA
11 STAPLER POSITION MOTOR A
12 STAPLER POSITION HOME REAR
13 STAPLER POSITION HOME FRONT
14 DGND
15 FRONT COVER OPEN
16 FRONT COVER SWITH
17 ENTRANCE MOTOR B
18 ENTRANCE MOTOR A
19 ENTRANCE MOTOR nB
20 ENTRANCE MOTOR nA
21 STAPLER PCA 5V

22 DGND
23 PUNCH WASTE FULL SENSOR
5V 24 5V
25 24V
26 24V
27 DGND
28 DGND
29 DGND
30 5V
31 3.3V
32 PUNCH MOTOR SLE
33 PUNCH MOTOR EN
34 PUNCH MOTOR HA
35 PUNCH MOTOR SENSOR
36 PUNCH HOME SENSOR
37 PUNCH MOTOR DECAY
38 DS2 2
39 DS2 1
40 LED5 OU

ENWW Schematic diagrams (inner finisher) 1177


Punch waste box sensor and finisher docking sensor
Figure 5-900 Punch waste box sensor and finisher docking sensor

Inner Finisher PCA


CN01, REAR SENSOR

5V 1 PUNCH WASTE BOX SENSOR 5V


2 DGND
3 PUNCH WASTE BOX SENSOR

4 FINISHER DOCKING SENSOR 5V


5V 5 DGND
6 FINISHER DOCKING SENSOR

7 DGND
8 ENTRANCE SENSOR
9 5V

10 OUT_PATH
11 nDETECT_FAN
12 DGND

PUNCH WASTE BOX


5V SENSOR

5V
FINISHER DOCKING
SENSOR

1178 Chapter 5 Inner finisher ENWW


Entrance motor
Figure 5-901 Entrance motor

24V

ENTRANCE MOTOR

Inner Finisher PCA


CN03, REAR JOINT I/F
1 STAPLER MOTOR OUT1
2 STAPLER MOTOR OUT1
3 STAPLER MOTOR OUT2
4 STAPLER MOTOR OUT2
5 STAPLER LOW
6 STAPLER READY
7 STAPLER HOME
8 STAPLER POSITION MOTOR B
9 STAPLER POSITION MOTOR nB
10 STAPLER POSITION MOTOR nA
11 STAPLER POSITION MOTOR A
12 STAPLER POSITION HOME REAR
13 STAPLER POSITION HOME FRONT
14 DGND
15 FRONT COVER OPEN
16 FRONT COVER SWITH
17 ENTRANCE MOTOR B
18 ENTRANCE MOTOR A
24V 19 ENTRANCE MOTOR nB
20 ENTRANCE MOTOR nA
21 STAPLER PCA 5V

22 DGND
23 PUNCH WASTE FULL SENSOR
24 5V
25 24V
26 24V
27 DGND
28 DGND
29 DGND
30 5V
31 3.3V
32 PUNCH MOTOR SLE
33 PUNCH MOTOR EN
34 PUNCH MOTOR HA
35 PUNCH MOTOR SENSOR
36 PUNCH HOME SENSOR
37 PUNCH MOTOR DECAY
38 DS2 2
39 DS2 1
40 LED5 OU

ENWW Schematic diagrams (inner finisher) 1179


Exit sensor
Figure 5-902 Exit sensor

5V Inner Finisher PCA


EXIT SENSOR
CN02, REAR
1 REAR TAMPER MOTOR B
2 REAR TAMPER MOTOR nB
3 REAR TAMPER MOTOR nA
4 REAR TAMPER MOTOR A

5 REAR TAMPER HOME SENSOR 5V


6 DGND
7 REAR TAMPER HOME SENSOR

8 DGND
9 TOP COVER
10 TOP COVER SWITH
11 N.C

12 OUTPUT TRAY TOP OF STACK SENSOR LED


13 OUTPUT TRAY TOP OF STACK LED
14 EXIT SENSOR 5V
15 DGND
5V 16 EXIT SENSOR
17 DGND
18 END FENCE SENSOR
19 END FENCE SENSOR 5V
20 PAPR SUPPORT HOME 5V
21 DGND
22 PAPR SUPPORT HOME
23 PAPR SUPPORT MOTOR B
24 PAPR SUPPORT MOTOR nB
25 PAPR SUPPORT MOTOR nA
26 PAPR SUPPORT MOTOR A

1180 Chapter 5 Inner finisher ENWW


Exit motor, main paddle motor & home sensor, output tray lower limit switch, and paper
holding solenoid
Figure 5-903 Exit motor, main paddle motor & home sensor, output tray lower limit switch, and paper holding
solenoid

Inner Finisher PCA


CN07, FRONT
1 EXIT MOTOR B
24V 2 EXIT MOTOR A
24V 3 EXIT MOTOR nB
24V
EXIT MOTOR 4 EXIT MOTOR nA
5 OUTPUT TRAY MOTOR SENSOR 5V
MAIN PADDLE MOTOR 6 DGND
7 OUTPUT TRAY MOTOR SENSOR
8 MAIN PADDLE HOME SENSOR 5V
5V 9 DGND
5V 10 MAIN PADDLE HOME SENSOR
MAIN PADDLE 11 MAIN PADDLE MOTOR B
HOME SENSOR 12 MAIN PADDLE MOTOR Nb
24V 13 MAIN PADDLE MOTOR Na
14 MAIN PADDLE MOTOR A

15 OUTPUT TRAY MOTOR OUT1


16 OUTPUT TRAY MOTOR OUT2
OUTPUT TRAY
LOWER LIMIT SWITH 17 FRONT TAMPER MOTOR B
18 FRONT TAMPER MOTOR Nb
19 FRONT TAMPER MOTOR Na
24V 20 FRONT TAMPER MOTOR A
21 FRONT TAMPER HOME SENSOR 5V
5V 22 DGND
23 FRONT TAMPER HOME SENSOR
5V 24 PAPER HOLDING SENSOR 5V
5V 25 DGND
26 PAPER HOLDING SENSOR
PAPER HOLDING SOLENOID
27 DGND
28 OUTPUT TRAY
Inner Finisher PCA Inner Finisher PCA TOP OF STACK SENSOR

CN09, PAPER HOLDING SOLENOID CN06, STACKER LITMIT SW


1 GND 1 DGND
24V 2 PAPER HOLDING SOLENOID 2 OUTPUT TRAY LOWER LIMIT SW NO/NC
3 OUTPUT TRAY LOWER LIMIT SW NC 5V

ENWW Schematic diagrams (inner finisher) 1181


Paper support motor and home sensor
Figure 5-904 Paper support motor and home sensor

PAPER SUPPORT MOTOR

PAPER SUPPORT
HOME SENSOR

24V
5V

Inner Finisher PCA

CN02, REAR
REAR TAMPER MOTOR B 1
REAR TAMPER MOTOR nB 2
REAR TAMPER MOTOR nA 3
REAR TAMPER MOTOR A 4

REAR TAMPER HOME SENSOR 5V 5


DGND 6
REAR TAMPER HOME SENSOR 7

DGND 8
TOP COVER 9
TOP COVER SWITCH 10
N.C 11

OUTPUT TRAY TOP OF STACK SENSOR LED 12


OUTPUT TRAY TOP OF STACK LED 13
EXIT SENSOR 5V 14
DGND 15
EXIT SENSOR 16
DGND 17
END FENCE SENSOR 18
END FENCE SENSOR 5V 19
PAPR SUPPORT HOME 5V 20
DGND 21 5V
PAPR SUPPORT HOME 22
PAPR SUPPORT MOTOR B 23
PAPR SUPPORT MOTOR nB 24
PAPR SUPPORT MOTOR nA 25 24V
PAPR SUPPORT MOTOR A 26

1182 Chapter 5 Inner finisher ENWW


Front tamper motor and home sensor
Figure 5-905 Front tamper motor and home sensor

Inner Finisher PCA

CN07, FRONT
EXIT MOTOR B 1
EXIT MOTOR A 2
EXIT MOTOR nB 3
EXIT MOTOR nA 4
OUTPUT TRAY MOTOR SENSOR 5V 5
DGND 6
OUTPUT TRAY MOTOR SENSOR 7
MAIN PADDLE HOME SENSOR 5V 8
DGND 9
MAIN PADDLE HOME SENSOR 10

MAIN PADDLE MOTOR B 11


MAIN PADDLE MOTOR nB 12
MAIN PADDLE MOTOR nA 13
MAIN PADDLE MOTOR A 14

OUTPUT TRAY MOTOR OUT1 15


FRONT TAMPER
OUTPUT TRAY MOTOR OUT2 16
HOME SENSOR
FRONT TAMPER MOTOR B 17 5V
FRONT TAMPER MOTOR nB 18 24V
FRONT TAMPER MOTOR nA 19
FRONT TAMPER
FRONT TAMPER MOTOR A 20
MOTOR
FRONT TAMPER HOME SENSOR 5V 21
DGND 22 24V
5V
FRONT TAMPER HOME SENSOR 23
PAPER HOLDING SENSOR 5V 24
DGND 25
PAPER HOLDING SENSOR 26

DGND 27
OUTPUT TRAY TOP OF STACK 28
SENSOR RECEIVER

ENWW Schematic diagrams (inner finisher) 1183


Rear tamper motor and home sensor
Figure 5-906 Rear tamper motor and home sensor

Inner Finisher PCA


CN02, REAR
1 REAR TAMPER MOTOR B
24V 2 REAR TAMPER MOTOR nB
3 REAR TAMPER MOTOR nA
4 REAR TAMPER MOTOR A

5 REAR TAMPER HOME SENSOR 5V


6 DGND
5V 7 REAR TAMPER HOME SENSOR

8 DGND
9 TOP COVER
10 TOP COVER SWITH
11 N.C

12 OUTPUT TRAY TOP OF STACK SENSOR LED


13 OUTPUT TRAY TOP OF STACK LED

REAR TAMPER 14 EXIT SENSOR 5V


HOME SENSOR 15 DGND
16 EXIT SENSOR
5V
17 DGND
18 END FENCE SENSOR
19 END FENCE SENSOR 5V
24V 20 PAPR SUPPORT HOME 5V
REAR TAMPER 21 DGND
MOTOR 22 PAPR SUPPORT HOME
23 PAPR SUPPORT MOTOR B
24 PAPR SUPPORT MOTOR nB
25 PAPR SUPPORT MOTOR nA
26 PAPR SUPPORT MOTOR A

1184 Chapter 5 Inner finisher ENWW


End fence sensor
Figure 5-907 End fence sensor

END FENCE SENSOR

5V
Inner Finisher PCA
CN02, REAR
1 REAR TAMPER MOTOR B
2 REAR TAMPER MOTOR nB
3 REAR TAMPER MOTOR nA
4 REAR TAMPER MOTOR A

5 REAR TAMPER HOME SENSOR 5V


6 DGND
7 REAR TAMPER HOME SENSOR

8 DGND
9 TOP COVER
10 TOP COVER SWITH
11 N.C

12 OUTPUT TRAY TOP OF STACK SENSOR LED


13 OUTPUT TRAY TOP OF STACK LED
14 EXIT SENSOR 5V
15 DGND
16 EXIT SENSOR
17 DGND
18 END FENCE SENSOR
5V 19 END FENCE SENSOR 5V
20 PAPR SUPPORT HOME 5V
21 DGND
22 PAPR SUPPORT HOME
23 PAPR SUPPORT MOTOR B
24 PAPR SUPPORT MOTOR nB
25 PAPR SUPPORT MOTOR nA
26 PAPR SUPPORT MOTOR A

ENWW Schematic diagrams (inner finisher) 1185


Stapler position motor and sensor
Figure 5-908 Stapler position motor and sensor

Inner Finisher PCA


STAPLER POSITION CN03, REAR JOINT I/F
5V HOME REAR
1 STAPLER MOTOR OUT1
2 STAPLER MOTOR OUT1
5V STAPLER POSITION 3 STAPLER MOTOR OUT2
MID FRONT 4 STAPLER MOTOR OUT2
5V STAPLER POSITION 5 STAPLER LOW
MID REAR 6 STAPLER READY
5V 7 STAPLER HOME
STAPLER POSITION
HOME FRONT 8 STAPLER POSITION MOTOR B
24V 9 STAPLER POSITION MOTOR nB
10 STAPLER POSITION MOTOR nA
11 STAPLER POSITION MOTOR A
12 STAPLER POSITION HOME REAR
5V
24V 13 STAPLER POSITION HOME FRONT
5V 14
DGND
15 FRONT COVER OPEN
STAPLER POSITION MOTOR 16 FRONT COVER SWITH
17 ENTRANCE MOTOR B
18 ENTRANCE MOTOR A
Inner Finisher PCA 19 ENTRANCE MOTOR nB
20 ENTRANCE MOTOR nA
CN10, TRAVERSE SENSOR 21 STAPLER PCA 5V

1 STAPLER POSITION MID FRONT 5V 22 DGND


2 DGND 23 PUNCH WASTE FULL SENSOR
3 STAPLER POSITION MID FRONT 24 5V

4 STAPLER POSITION MID REAR 5V 25 24V


5 DGND 26 24V
6 STAPLER POSITION MID REAR 27 DGND
28 DGND
29 DGND
30 5V
31 3.3V
32 PUNCH MOTOR SLE
33 PUNCH MOTOR EN
34 PUNCH MOTOR HA
35 PUNCH MOTOR SENSOR
36 PUNCH HOME SENSOR
37 PUNCH MOTOR DECAY
38 DS2 2
39 DS2 1
40 LED5 OU

1186 Chapter 5 Inner finisher ENWW


Ejector 1 motor and home sensor, ejector 2 motor, motor sensor, and home sensor
Figure 5-909 Ejector 1 motor and home sensor, ejector 2 motor, motor sensor, and home sensor

EJECTOR1 HOME SENSOR

5V

EJECTOR2 MOTOR EJECTOR1 MOTOR


24V EJECTOR2 HOME SENSOR

24V 5V
EJECTOR2 MOTOR
5V SENSOR

Inner Finisher PCA


CN04, EJECTOR
24V 1 EJECTOR2 MOTOR OUT2
2 EJECTOR2 MOTOR OUT1
3 EJECTOR1 MOTOR B
4 EJECTOR1 MOTOR nB
24V 5 EJECTOR1 MOTOR nA
6 EJECTOR1 MOTOR A

7 EJECTOR2 MOTOR SENSOR 5V


8 DGND
5V EJECTOR2 MOTOR SENSOR
9
10 EJECTOR2 HOME SENSOR 5V
11 DGND
12 EJECTOR2 HOME SENSOR 5V

13 EJECTOR1 HOME 5V
14 DGND
5V
15 EJECTOR1 HOME

ENWW Schematic diagrams (inner finisher) 1187


Output tray motor and sensor
Figure 5-910 Output tray motor and sensor

Inner Finisher PCA


CN07, FRONT
24V
EXIT MOTOR B 1
EXIT MOTOR A 2
EXIT MOTOR nB 3
EXIT MOTOR nA 4
OUTPUT TRAY MOTOR SENSOR 5V 5 24V
DGND 6
OUTPUT TRAY MOTOR SENSOR 7
MAIN PADDLE HOME SENSOR 5V 8
DGND 9
MAIN PADDLE HOME SENSOR 10

MAIN PADDLE MOTOR B 11


OUTPUT TRAY MOTOR
MAIN PADDLE MOTOR Nb 12
MAIN PADDLE MOTOR Na 13
MAIN PADDLE MOTOR A 14

OUTPUT TRAY MOTOR OUT1 15


OUTPUT TRAY MOTOR OUT2 16 5V
FRONT TAMPER MOTOR B 17
FRONT TAMPER MOTOR Nb 18
FRONT TAMPER MOTOR Na 19
FRONT TAMPER MOTOR A 20 5V
FRONT TAMPER HOME SENSOR 5V 21
22 OUTPUT TRAY MOTOR SENSOR
DGND
FRONT TAMPER HOME SENSOR 23
PAPER HOLDING SENSOR 5V 24
DGND 25
PAPER HOLDING SENSOR 26

DGND 27
OUTPUT TRAY TOP OF STACK 28
SENSOR RECEIVER

1188 Chapter 5 Inner finisher ENWW


Output tray top of stack sensor
Figure 5-911 Output tray top of stack sensor

OUTPUT TRAY
TOP OF STACK SENSOR
5V RECEIVER
OUTPUT TRAY
TOP OF STACK SENSOR
LED

5V

Inner Finisher PCA Inner Finisher PCA

CN02, REAR CN07, FRONT


1 REAR TAMPER MOTOR B EXIT MOTOR B 1
2 REAR TAMPER MOTOR nB EXIT MOTOR A 2
3 REAR TAMPER MOTOR nA EXIT MOTOR nB 3
4 REAR TAMPER MOTOR A EXIT MOTOR nA 4
OUTPUT TRAY MOTOR SENSOR 5V 5
5 REAR TAMPER HOME SENSOR 5V DGND 6
6 DGND OUTPUT TRAY MOTOR SENSOR 7
7 REAR TAMPER HOME SENSOR MAIN PADDLE HOME SENSOR 5V 8
DGND 9
8 DGND
MAIN PADDLE HOME SENSOR 10
9 TOP COVER
10 TOP COVER SWITCH MAIN PADDLE MOTOR B 11
11 MAIN PADDLE MOTOR nB 12
N.C
MAIN PADDLE MOTOR nA 13
12 OUTPUT TRAY TOP OF STACK SENSOR LED MAIN PADDLE MOTOR A 14
5V 13 OUTPUT TRAY TOP OF STACK LED
OUTPUT TRAY MOTOR OUT1 15
14 EXIT SENSOR 5V OUTPUT TRAY MOTOR OUT2 16
15 DGND
16 EXIT SENSOR FRONT TAMPER MOTOR B 17
17 DGND FRONT TAMPER MOTOR nB 18
18 END FENCE SENSOR FRONT TAMPER MOTOR nA 19
19 END FENCE SENSOR 5V FRONT TAMPER MOTOR A 20
FRONT TAMPER HOME SENSOR 5V 21
20 PAPR SUPPORT HOME 5V DGND 22
21 DGND FRONT TAMPER HOME SENSOR 23
22 PAPR SUPPORT HOME PAPER HOLDING SENSOR 5V 24
23 PAPR SUPPORT MOTOR B DGND 25
24 PAPR SUPPORT MOTOR nB PAPER HOLDING SENSOR 26
25 PAPR SUPPORT MOTOR nA
DGND 27
26 PAPR SUPPORT MOTOR A
OUTPUT TRAY TOP OF STACK 28 5V
SENSOR RECEIVER

ENWW Schematic diagrams (inner finisher) 1189


Top cover switch
Figure 5-912 Top cover switch

TOP COVER SWITCH

5V

Inner Finisher PCA


CN02, REAR
REAR TAMPER MOTOR B 1
REAR TAMPER MOTOR nB 2
REAR TAMPER MOTOR nA 3
REAR TAMPER MOTOR A 4

REAR TAMPER HOME SENSOR 5V 5


DGND 6
REAR TAMPER HOME SENSOR 7

DGND 8
TOP COVER 9
10 5V
TOP COVER SWITCH
N.C 11

OUTPUT TRAY TOP OF STACK SENSOR LED 12


OUTPUT TRAY TOP OF STACK LED 13
EXIT SENSOR 5V 14
DGND 15
EXIT SENSOR 16
DGND 17
END FENCE SENSOR 18
END FENCE SENSOR 5V 19
PAPR SUPPORT HOME 5V 20
DGND 21
PAPR SUPPORT HOME 22
PAPR SUPPORT MOTOR B 23
PAPR SUPPORT MOTOR nB 24
PAPR SUPPORT MOTOR nA 25
PAPR SUPPORT MOTOR A 26

1190 Chapter 5 Inner finisher ENWW


Front cover switch
Figure 5-913 Front cover switch

5V

FRONT COVER SWITH


Inner Finisher PCA
CN03, REAR JOINT I/F
1 STAPLER MOTOR OUT1
2 STAPLER MOTOR OUT1
3 STAPLER MOTOR OUT2
4 STAPLER MOTOR OUT2
5 STAPLER LOW
6 STAPLER READY
7 STAPLER HOME
8 STAPLER POSITION MOTOR B
9 STAPLER POSITION MOTOR nB
10 STAPLER POSITION MOTOR nA
11 STAPLER POSITION MOTOR A
12 STAPLER POSITION HOME REAR
13 STAPLER POSITION HOME FRONT
14 DGND
5V
15 FRONT COVER OPEN
16 FRONT COVER SWITH
17 ENTRANCE MOTOR B
18 ENTRANCE MOTOR A
19 ENTRANCE MOTOR nB
20 ENTRANCE MOTOR nA
21 STAPLER PCA 5V

22 DGND
23 PUNCH WASTE FULL SENSOR
24 5V
25 24V
26 24V
27 DGND
28 DGND
29 DGND
30 5V
31 3.3V
32 PUNCH MOTOR SLE
33 PUNCH MOTOR EN
34 PUNCH MOTOR HA
35 PUNCH MOTOR SENSOR
36 PUNCH HOME SENSOR
37 PUNCH MOTOR DECAY
38 DS2 2
39 DS2 1
40 LED5 OU

ENWW Schematic diagrams (inner finisher) 1191


1192 Chapter 5 Inner finisher ENWW
Glossary

802.11
802.11 is a set of standards for wireless local area network (WLAN) communication, developed by the IEEE LAN/MAN
Standards Committee (IEEE 802).

802.11b/g/n
802.11b/g/n can share same hardware and use the 2.4 GHz band. 802.11b supports bandwidth up to 11 Mbps, 802.11n
supports bandwidth up to 150 Mbps. 802.11b/g/n devices may occasionally suffer interference from microwave ovens,
cordless telephones, and Bluetooth devices.

Access point
Access Point or Wireless Access Point (AP or WAP) is a device that connects wireless communication devices together on
wireless local area networks (WLAN), and acts as a central transmitter and receiver of WLAN radio signals.

ADF
An document feeder is a scanning unit that will automatically feed an original sheet of paper so that the printer can scan
some amount of the paper at once.

BOOTP
Bootstrap Protocol. A network protocol used by a network client to obtain its IP address automatically. This is usually done
in the bootstrap process of computers or operating systems running on them. The BOOTP servers assign the IP address
from a pool of addresses to each client. BOOTP enables 'diskless workstation' computers to obtain an IP address prior to
loading any advanced operating system.

CCD
Charge Coupled Device (CCD) is a hardware which enables the scan job. CCD Locking mechanism is also used to hold the CCD
module to prevent any damage when you move the printer.

Collation
Collation is a process of printing a multiple-copy job in sets. When collation is selected, the device prints an entire set before
printing additional copies.

Control Panel
A control panel is a flat, typically vertical, area where control or monitoring instruments are displayed. They are typically
found in front of the printer.

Coverage
It is the printing term used for a toner usage measurement on printing. Print cartridge life is approximate, based on average
A4 /Letter-size page count with ISO coverage. Declared cartridge yield value is in accordance with ISO/IEC 19798. Actual
yields vary considerably based on images printed and other factors. For more information, visit www.hp.com/go/
learnaboutsupplies.

Default
The value or setting that is in effect when taking a printer out of its box state, reset, or initialized.

ENWW Glossary 1193


DHCP
A Dynamic Host Configuration Protocol (DHCP) is a client-server networking protocol. A DHCP server provides configuration
parameters specific to the DHCP client host requesting, generally, information required by the client host to participate on
an IP network. DHCP also provides a mechanism for allocation of IP addresses to client hosts.

DNS
The Domain Name Server (DNS) is a system that stores information associated with domain names in a distributed database
on networks, such as the Internet.

DPI
Dots Per Inch (DPI) is a measurement of resolution that is used for scanning and printing. Generally, higher DPI results in a
higher resolution, more visible detail in the image, and a larger file size.

Duplex
A mechanism that will automatically turn over a sheet of paper so that the printer can print (or scan) on both sides of the
paper. A printer equipped with a Duplex unit can print on both sides of paper during one print cycle.

Duty Cycle
Duty cycle is the page quantity which does not affect printer performance for a month. Generally the printer has the lifespan
limitation such as pages per year. The lifespan means the average capacity of print-outs, usually within the warranty period.
For example, if the duty cycle is 48,000 pages per month assuming 20 working days, a printer limits 2,400 pages a day.

Ethernet
Ethernet is a frame-based computer networking technology for local area networks (LANs). It defines wiring and signaling
for the physical layer, and frame formats and protocols for the media access control (MAC)/data link layer of the OSI model.
Ethernet is mostly standardized as IEEE 802.3. It has become the most widespread LAN technology in use during the 1990s
to the present.

FDI
Foreign Device Interface (FDI) is a card installed inside the printer to allow a third-party device such as a coin operated device
or a card reader. Those devices allow the pay-for-print service on your printer.

FTP
A File Transfer Protocol (FTP) is a commonly used protocol for exchanging files over any network that supports the TCP/IP
protocol (such as the Internet or an intranet).

Fuser Unit
The part of a laser printer that fuses the toner onto the print media. It consists of a heat roller and a pressure roller. After
toner is transferred onto the paper, the fuser unit applies heat and pressure to ensure that the toner stays on the paper
permanently, which is why paper is warm when it comes out of a laser printer.

Grayscale
A shade of gray that represents light and dark portions of an image when color images are converted to grayscale; colors
are represented by various shades of gray.

Halftone
An image type that simulates grayscale by varying the number of dots. Highly colored areas consist of a large number of
dots, while lighter areas consist of a smaller number of dots.

Hard Disk Drive (HDD)


A nonvolatile storage device which stores digitally-encoded data on rapidly rotating platters with magnetic surfaces.

IEEE
The Institute of Electrical and Electronics Engineers (IEEE) is an international non-profit, professional organization for the
advancement of technology related to electricity.

1194 Glossary ENWW


Intranet
A private network that uses Internet Protocols, network connectivity, and possibly the public telecommunication system to
securely share part of an organization's information or operations with its employees. Sometimes the term refers only to
the most visible service, the internal website.

IP address
An Internet Protocol (IP) address is a unique number that devices use in order to identify and communicate with each other
on a network utilizing the Internet Protocol standard.

IPM
The Images Per Minute (IPM) is a way of measuring the speed of a printer. An IPM rate indicates the number of single-sided
sheets a printer can complete within one minute.

IPP
The Internet Printing Protocol (IPP) defines a standard protocol for printing as well as managing print jobs, media size,
resolution, and so forth. IPP can be used locally or over the Internet to hundreds of printers, and also supports access
control, authentication, and encryption, making it a much more capable and secure printing solution than older ones.

ISO
The International Organization for Standardization (ISO) is an international standard-setting body composed of
representatives from national standards bodies. It produces world-wide industrial and commercial standards.

ITU-T
The International Telecommunication Union is an international organization established to standardize and regulate
international radio and telecommunications. Its main tasks include standardization, allocation of the radio spectrum, and
organizing interconnection arrangements between different countries/regions to allow international phone calls. A -T out of
ITU-T indicates telecommunication.

ITU-T No. 1 chart


Standardized test chart published by ITU-T for document facsimile transmissions.

JBIG
Joint Bi-level Image Experts Group (JBIG) is an image compression standard with no loss of accuracy or quality, which was
designed for compression of binary images.

JPEG
Joint Photographic Experts Group (JPEG) is a most commonly used standard method of lossy compression for photographic
images. It is the format used for storing and transmitting photographs on the World Wide Web.

LDAP
The Lightweight Directory Access Protocol (LDAP) is a networking protocol for querying and modifying directory services
running over TCP/IP.

LED
A Light-Emitting Diode (LED) is a semiconductor device that indicates the status of a printer.

MAC address
Media Access Control (MAC) address is a unique identifier associated with a network adapter. MAC address is a unique 48-bit
identifier usually written as 12 hexadecimal characters grouped in pairs (e. g., 00-00-0c-34-11-4e). This address is usually
hard-coded into a Network Interface Card (NIC) by its manufacturer, and used as an aid for routers trying to locate machines
on large networks.

MFP
Multi Function Peripheral (MFP) is an office printer that includes the following functionality in one physical body, so as to
have a printer, a copier, a scanner and etc.

MMR
Modified Modified READ (MMR) is a compression method recommended by ITUT T.6.

ENWW Glossary 1195


Modem
A device that modulates a carrier signal to encode digital information, and also demodulates such a carrier signal to decode
transmitted information.

MR
Modified Read (MR) is a compression method recommended by ITU-T T.4. MR encodes the first scanned line using MH. The
next line is compared to the first, the differences determined, and then the differences are encoded and transmitted.

OPC
Organic Photo Conductor (OPC) is a mechanism that makes a virtual image for print using a laser beam emitted from a laser
printer, and it is usually green or rust colored and has a cylinder shape.

An imaging unit containing a drum slowly wears the drum surface by its usage in the printer, and it should be replaced
appropriately since it gets worn from contact with the cartridge development brush, cleaning mechanism, and paper.

OPE unit
See Control Panel.

Originals
The first example of something, such as a document, photograph or text, etc, which is copied, reproduced or translated to
produce others, but which is not itself copied or derived from something else.

OSI
Open Systems Interconnection (OSI) is a model developed by the International Organization for Standardization (ISO) for
communications. OSI offers a standard, modular approach to network design that divides the required set of complex
functions into manageable, self-contained, functional layers. The layers are, from top to bottom, Application, Presentation,
Session, Transport, Network, Data Link and Physical.

PCL
Printer Command Language (PCL) is a Page Description Language (PDL) developed by HP as a printer protocol and has
become an industry standard. Originally developed for early inkjet printers, PCL has been released in varying levels for
thermal, dot matrix printer, and laser printers.

PDF
Portable Document Format (PDF) is a proprietary file format developed by Adobe Systems for representing two dimensional
documents in a device independent and resolution independent format.

PostScript
PostScript (PS) is a page description language and programming language used primarily in the electronic and desktop
publishing areas. - that is run in an interpreter to generate an image.

PPM
Pages Per Minute (PPM) is a method of measurement for determining how fast a printer works, meaning the number of
pages a printer can produce in one minute.

Print Media
The media like paper, labels, and transparencies which can be used in a printer, a scanner, or a copier.

Printer Driver
A program used to send commands and transfer data from the computer to the printer.

PRN file
An interface for a device driver, this allows software to interact with the device driver using standard input/output system
calls, which simplifies many tasks.

Protocol
A convention or standard that controls or enables the connection, communication, and data transfer between two
computing endpoints.

1196 Glossary ENWW


PS
See PostScript.

Resolution
The sharpness of an image, measured in Dots Per Inch (DPI). The higher the dpi, the greater the resolution.

SMB
Server Message Block (SMB) is a network protocol mainly applied to share files, printers, serial ports, and miscellaneous
communications between nodes on a network. It also provides an authenticated Inter-process communication mechanism.

SMTP
Simple Mail Transfer Protocol (SMTP) is the standard for e-mail transmissions across the Internet. SMTP is a relatively
simple, text-based protocol, where one or more recipients of a message are specified, and then the message text is
transferred. It is a client-server protocol, where the client transmits an email message to the server.

TCP/IP
The Transmission Control Protocol (TCP) and the Internet Protocol (IP); the set of communications protocols that implement
the protocol stack on which the Internet and most commercial networks run.

TCR
The Transmission Control Protocol (TCP) and the Internet Protocol (IP); the set of communications protocols that implement
the protocol stack on which the Internet and most commercial networks run.

TIFF
Tagged Image File Format (TIFF) is a variable-resolution bitmapped image format. TIFF describes image data that typically
come from scanners. TIFF images make use of tags, keywords defining the characteristics of the image that is included in
the file. This flexible and platform-independent format can be used for pictures that have been made by various image
processing applications.

Toner Cartridge
A kind of bottle or container used in a printer like a printer which contains toner. Toner is a powder used in laser printers and
photocopiers, which forms the text and images on the printed paper. Toner can be fused by a combination of heat/pressure
from the fuser, causing it to bind to the fibers in the paper.

TWAIN
An industry standard for scanners and software. By using a TWAIN-compliant scanner with a TWAIN-compliant program, a
scan can be initiated from within the program. It is an image capture API for Microsoft Windows and Apple Mac operating
systems.

URL
Uniform Resource Locator (URL) is the global address of documents and resources on the Internet. The first part of the
address indicates what protocol to use, the second part specifies the IP address or the domain name where the resource is
located.

USB
Universal Serial Bus (USB) is a standard that was developed by the USB Implementers Forum, Inc., to connect computers
and peripherals. Unlike the parallel port, USB is designed to concurrently connect a single computer USB port to multiple
peripherals.

Watermark
A watermark is a recognizable image or pattern in paper that appears lighter when viewed by transmitted light. Watermarks
were first introduced in Bologna, Italy in 1282; they have been used by papermakers to identify their product, and also on
postage stamps, currency, and other government documents to discourage counterfeiting.

WPS
The Wi-Fi Protected Setup (WPS) is a standard for establishing a wireless home network. If your wireless access point
supports WPS, you can configure the wireless network connection easily without a computer.

ENWW Glossary 1197


XPS
XML Paper Specification (XPS) is a specification for a Page Description Language (PDL) and a new document format, which
has benefits for portable document and electronic document, developed by Microsoft. It is an XML-based specification,
based on a new print path and a vector-based device-independent document format.

1198 Glossary ENWW


Index

A document feeder exit sensor dual cassette feeder (DCF) pickup units
after-service checklist 108, 509 removing and replacing 252 removing and replacing 294
auto size sensor document feeder friction pad dual cassette feeder (DCF) rear cover
removing and replacing 187 removing and replacing 140 removing and replacing 286
document feeder front cover dual cassette feeder (DCF) right door
C removing and replacing 234 removing and replacing 284
cautions v document feeder length sensor duplex sensor
Channel partners support removing and replacing 255 removing and replacing 197
HP Channel Services Network document feeder main frame parts
(CSN) 104, 300 parts lists and diagrams 328 E
checklists document feeder motor ejector unit
after-service 108, 509 removing and replacing 245 inner finisher 498
preservice 107, 509 document feeder open cover electrostatic discharge (ESD) 106,
control panel parts removing and replacing 237 509, 511
parts lists and diagrams 320 document feeder parts end fence unit
conventions, document v parts lists and diagrams 326 inner finisher 493
covers document feeder pickup roller entrance unit
parts lists and diagrams 314 assembly inner finisher 478
removing and replacing 138 ESD (electrostatic discharge)
D document feeder rear cover precaution during parts removal
developer fan removing and replacing 234 106
removing and replacing 166 document feeder registration sensor ESD electrostatic discharge (ESD)
developer unit removing and replacing 243 509, 511
removing and replacing 120 document feeder solenoid exit parts
diverter unit removing and replacing 245 parts lists and diagrams 304
inner finisher 479 document feeder stacker exit unit
document conventions v removing and replacing 239 inner finisher 482
document feeder document feeder upper parts removing and replacing 189
removing and replacing 232 parts lists and diagrams 326
document feeder board document feeder width sensor F
removing and replacing 241 removing and replacing 255 feed sensor
document feeder clutch document revisions iii removing and replacing 215
removing and replacing 245 dual cassette feeder (DCF) feed motor feed unit and sensor
document feeder cover sensor removing and replacing 290 removing and replacing 217
removing and replacing 243 dual cassette feeder (DCF) main board firmware, downloading new 352
document feeder detect sensor removing and replacing 288 first pickup parts
removing and replacing 243 dual cassette feeder (DCF) pickup parts lists and diagrams 308
document feeder exit idle sensor motor front and rear frame parts
removing and replacing 250 removing and replacing 292 parts lists and diagrams 310

ENWW Index 1199


front door open switch left cover (c7) 546 stapler position motor (M1) 909
removing and replacing 229 main paddle 716 stapler position sensor (s2) 893
fuser drive board main paddle assembly 731 stapler unit 495
removing and replacing 170 main paddle home sensor 721 sub paddle unit 741
fuser exit drive main paddle motor (m3) 726 system 465
parts lists and diagrams 312 middle cover (c3) 535 tamper unit 490
fuser exit drive unit motors and solenoids 470 top cover (c2) 540
removing and replacing 172 output tray 1023 views 459
fuser out sensor output tray and paper holding work flow 466
removing and replacing 194 unit 502, 507 interpret control-panel messages and
fuser unit output tray lower limit switch event log entries 1175
removing and replacing 129 (s7) 1044
output tray motor 1085 L
H output tray motor assembly laser scanner unit (LSU)
hard disk drive (HDD) (m4) 1058 removing and replacing 146
removing and replacing 281 output tray motor sensor (s6) left cover
history, revisions iii 1071 removing and replacing 142
HP Channel Services Network (CSN) output tray top of stack sensor
Channel partners support 104, (s8) 1032 M
300 paddle unit 487, 715 main board
HVPS board paper holding 1099 removing and replacing 159
removing and replacing 152 paper holding sensor (S9) 1114 main drive unit
paper holding solenoid (sl1) removing and replacing 174
I 1131 main engine parts
image scanner Paper holding unit 1098 parts lists and diagrams 306
removing and replacing 257 paper support home sensor main parts
inner finisher (s12) 661 parts lists and diagrams 302
covers 528 paper support motor (m8) 689 motors and solenoids
diverter unit 479 paper support unit 485 inner finisher 470
ejector and paper support PCA 474 MP right cover parts
assembly 923 pca cover (c6) 544 parts lists and diagrams 316
ejector assembly (include end punch (optional) 475 MP solenoid
fence, s10/ s16) 977 punch cover 1157 removing and replacing 206
ejector motor assembly (S11/ M6/ punch unit 1156 MP Tray 1 parts
M7) 948 punch waste full sensor (S19) parts lists and diagrams 318
ejector unit 498 1163 MP unit
end fence sensor (s17) 1008 rear cover (c8) 532 removing and replacing 199
end fence unit 493, 1007 rear paper support 634
entrance motor (m10) 566 rear tamper 816 N
entrance sensor (s1) 559 rear Tamper home sensor (s14) notes v
entrance unit 478 839
exit motor (m2) 591 rear tamper motor (m5) 862 O
exit roller(r3) 596 remove and replace 511 OPC drum unit
exit sensor (s21) 579 rollers 473 removing and replacing 115
exit unit 482 schematics 1176 OPE unit
front cover (c1) 529 sensors 467 removing and replacing 155
front paper support 606 specifications 460 OPE unit parts
front tamper home sensor (s5) specifications and descriptions parts lists and diagrams 320
769 458 ordering 510
front tamper motor (m9) 792 stapler 886 output tray and paper holding unit
inner finisher 502, 507

1200 Index ENWW


P MP right cover parts 316 document feeder motor 245
paddle unit MP Tray 1 parts 318 document feeder open cover 237
inner finisher 487 OPE unit parts 320 document feeder pickup roller
paper dust stick scanner lower parts 324 assembly 138
removing and replacing 113 scanner parts 322 document feeder rear cover 234
paper support unit scanner upper parts 322 document feeder registration
inner finisher 485 PCA sensor 243
parts inner finisher 474 document feeder solenoid 245
screws 107 pickup drive unit document feeder stacker 239
parts and accessories 510 removing and replacing 176 document feeder width sensor
parts and diagrams pickup unit 255
covers (inner finisher) 513 removing and replacing 210 dual cassette feeder (DCF) feed
Dual cassette feeder (DCF) main pickup unit empty sensor motor 290
frame pickup 1 parts 332 removing and replacing 213 dual cassette feeder (DCF) main
Dual cassette feeder (DCF) main pickup unit level sensor board 288
frame pickup parts 334 removing and replacing 213 dual cassette feeder (DCF) pickup
Dual cassette feeder (DCF) main pliers, required 107 motor 292
frame pickup, upper parts 336 post-service tests 108, 510 dual cassette feeder (DCF) pickup
Dual cassette feeder (DCF) main preservice checklist 107, 509 units 294
parts 330 print quality dual cassette feeder (DCF) rear
dual cassette feeder (DCF) parts test 108, 510 cover 286
330 punch (optional) dual cassette feeder (DCF) right
ejector unit (inner finisher) 525 inner finisher 475 door 284
inner finisher 511 duplex sensor 197
main (inner finisher) 511 R exit unit 189
main paddle unit, entrance unit, rear upper and lower covers feed sensor 215
exit unit, paper holding unit, and removing and replacing 144 feed unit and sensor 217
output tray unit (inner finisher) registration unit and sensor front door open switch 229
515 removing and replacing 220 fuser drive board 170
paper support unit (inner remove and replace fuser exit drive unit 172
finisher) 517 inner finisher 511 fuser out sensor 194
stapler assembly, entrance unit removing and replacing fuser unit 129
(inner finisher) 523 auto size sensor 187 hard disk drive (HDD) 281
stapler unit, end fence unit (inner developer fan 166 HVPS board 152
finisher) 521 developer unit 120 image scanner 257
tamper unit (inner finisher) 519 document feeder 232 laser scanner unit (LSU) 146
parts lists and diagrams 299 document feeder board 241 left cover 142
control panel parts 320 document feeder clutch 245 main board 159
covers 314 document feeder cover sensor main drive unit 174
document feeder main frame 243 MP solenoid 206
parts 328 document feeder detect sensor MP unit 199
document feeder parts 326 243 OPC drum unit 115
document feeder upper parts document feeder exit idle sensor OPE unit 155
326 250 paper dust stick 113
exit parts 304 document feeder exit sensor 252 pickup drive unit 176
first pickup parts 308 document feeder friction pad pickup unit 210
front and rear frame parts 310 140 pickup unit empty sensor 213
fuser exit drive 312 document feeder front cover 234 pickup unit level sensor 213
main engine parts 306 document feeder length sensor rear upper and lower covers 144
main parts 302 255 registration unit and sensor 220

ENWW Index 1201


scanner APS sensor 278 scanner upper parts side unit
scanner glass 264 parts lists and diagrams 322 removing and replacing 191
scanner imaging unit 273 schematics SMPS board
scanner joint board 276 ejector 1 motor and home sensor, removing and replacing 168
scanner LED lamp module 271 ejector 2 motor, motor sensor, specifications
side cover open switch 227 and home sensor (inner inner finisher 460
side unit 191 finisher) 1187 specifications and descriptions
SMPS board 168 end fence sensor (inner finisher) inner finisher 458
temperature sensor 149 1185 stapler unit
toner cartridge 109 entrance motor (inner finisher) inner finisher 495
toner collection unit 111 1179 static precautions 106
toner collection unit (TCU) exit motor, main paddle motor & static, precautions for 509, 511
sensor 184 home sensor, output tray lower supplies 510
toner duct 182 limit switch, and paper holding system
toner duct drive unit 178 solenoid (inner finisher) 1181 inner finisher 465
toner supply drive unit 180 exit sensor (inner finisher) 1180
transfer roller 132 front cover switch (inner finisher) T
Tray 1 rollers 136 1191 tamper unit
Trays 2–5 rollers 134 front tamper motor and home inner finisher 490
removing parts sensor (inner finisher) 1183 temperature sensor
cautions for 106 output tray motor and sensor removing and replacing 149
checklists 107, 509 (inner finisher) 1188 tests
tools, required 107 output tray top of stack sensor post-service 108, 510
replacing (inner finisher) 1189 print-quality 108, 510
parts 106 paper support motor and home tips v
replacing the main SVC part sensor (inner finisher) 1182 toner cartridge
right door dampener and lever punch waste box sensor and removing and replacing 109
kit 161 finisher docking sensor (inner toner collection unit
revision history, document iii finisher) 1178 removing and replacing 111
right door dampener and lever kit punch waste full sensor (inner toner collection unit (TCU) sensor
161 finisher) 1177 removing and replacing 184
rollers rear tamper motor and home toner duct
inner finisher 473 sensor (inner finisher) 1184 removing and replacing 182
stapler position motor and sensor toner duct drive unit
S (inner finisher) 1186 removing and replacing 178
scanner APS sensor top cover switch (inner finisher) toner supply drive unit
removing and replacing 278 1190 removing and replacing 180
scanner glass screwdrivers, required 107 tools, required 107
removing and replacing 264 screws transfer roller
scanner imaging unit replacing 106 removing and replacing 132
removing and replacing 273 sensors Tray 1 rollers
scanner joint board inner finisher 467 removing and replacing 136
removing and replacing 276 service Trays 2–5 rollers
scanner LED lamp module tools, required 107 removing and replacing 134
removing and replacing 271 service and support information
scanner lower parts WISE and CSN 104, 300 U
parts lists and diagrams 324 service approach 509 upgrade firmware 353
scanner parts side cover open switch upgrades, downloading product
parts lists and diagrams 322 removing and replacing 227 firmware 352

1202 Index ENWW


V
views
inner finisher 459

W
warnings v
Web-based Interactive Search Engine
WISE 104, 300
WISE
Web-based Interactive Search
Engine 104, 300
work flow
inner finisher 466

ENWW Index 1203


1204 Index ENWW

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