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MATERIAL REQUISITION FOR

PIPES SMLS AND WLDD API 5L X65 PSL2 FOR
PIPELINE APPLICATION

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MOZAMBIQUE LNG

A 04-SEP-2020
4-SEP-2020 Issued for Bid (Inquiry-Quote) M. Bonizzi A.Pavesi L.Cimò

Revision Date Description Prepared by: Reviewed by: Approved by:

Security COMPANY USE Total number of Pages (including Cover sheet): 13

Contract No. Contractor Document No. Contractor Rev.

For
Contractor LNG19-00079
Documents 000-GA-E-060943 A
SSF19-00080

Company Project System Originator Discipline Doc. Type Sequence Language Revision
Document
No. MZ 000 CCX PI REQ 00040 - A

This document is Work Product under the Agreement between TOTAL E&P MOCAMBIQUE AREA 1,
LIMITADA (“COMPANY”) and CCS JV S.c.a.r.l. (“CONTRACTOR”).
All rights, title and interest in this Work Product, including any and all copyrights therein,
are owned by COMPANY, except as reserved under the Agreement.
Uncontrolled if Printed
 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD API
5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

REVISION MODIFICATION LOG

Page No. Section Description of Changes

HOLD LOG

HOLD No. Description of Holds

INPUTS / REFERENCE DOCUMENTS

Document Number Title Status

MZ-000-CCX-PI-SPC-00001 Technical Specification for Color Coding of Piping Material 1
MZ-010-CCX-PL-DAT-00001 Onshore Pipeline - Data Sheet for Carbon Steel Linepipes A
MZ-010-CCX-PL-SPC-00001 Linepipe Storage and Transportation Specification 0
MZ-010-CCX-PL-SPC-00005 Onshore Linepipe Specification A

MZ-000-CCX-MC-SPC-00001 Painting Requirements for Piping - Equipment - Structures A

External Coating for Buried Pipeline and Piping Components -
MZ-000-CCX-MC-SPC-00004 A
FBE and FJC
MZ-000-CCX-MC-SPC-00009 General Welding and Inspection requirements 0

MZ-000-CCX-DM-PRO-00002 Supplier Document Requirement Procedure 1

MZ-000-CCX-MM-SPC-00001 Packing and Marking Specifications A
MZ-000-CCX-DM-PRO-00002 Supplier Document Requirement Procedure 1
MZ-000-CCX-MM-PRO-00003 QA-QC Requirements for Suppliers of Materials and Equipment 0
MZ-000-CCX-QA-PRO-00008 Control of Inspection Measurement and Test Equipment 0
MZ-000-CCX-QA-PRO-00010 Quality Requirements for Supplier of Materials 0

Deviation Sheet Form Deviation Sheet Form

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

TABLE OF CONTENTS
1.0 INTRODUCTION .................................................................................................................4
2.0 REFERENCES ....................................................................................................................5
3.0 DESIGN AND MATERIAL ................................................................................................... 5
4.0 TAGGING, MARKING AND IDENTIFICATION ................................................................... 6
5.0 PROTECTION, PACKAGING AND SHIPPING ................................................................... 6
6.0 QUALITY ASSURANCE AND QUALITY CONTROL & INSPECTION ................................ 7
7.0 DEVIATIONS .......................................................................................................................8
8.0 DOCUMENTATION .............................................................................................................8
9.0 MINIMUM INSPECTION AND TEST REQUIREMENTS ...................................................... 9
10.0 SUPPLIER DATA REQUIREMENTS LISTING..................................................................11

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

1.0 INTRODUCTION

1.1 Project Description

Mozambique LNG is a two-train, nominal 6.44 MTPA per train, LNG facility using APCI
liquefaction technology. Hydrocarbon condensate, separated from the feed is processed
and exported separately.

The facility will be constructed at a remote coastal location in the Cabo Delgado province of
Mozambique.

The feed stream is fed to the LNG plant which comprises gas/liquid separation, gas
treatment (removal of acid gas, dehydration and mercury), heavy component (C5+)
removal followed by gas liquefaction, storage and export. Condensate stabilization and
export facilities are also included.

Phase 1a of the project consists of the first two (2) LNG trains and relevant utilities.

1.2 Document Purpose

This document defines the minimum purchasing requirements for Pipes Smls and Wldd
API 5L X65 PSL2 (For Pipeline Application)

1.3 Acronyms, Abbreviations and Definitions

The following acronyms, abbreviations and definitions apply to this document:

TERM DEFINITION

COMPANY TOTAL E&P MOCAMBIQUE AREA 1, LIMITADA

CCS JV Chiyoda, CB&I and Saipem Joint Venture

LNG Liquefied Natural Gas

Organization (e.g. Supplier, Sub-Supplier, Vendor,
SUPPLIER Subcontractor, Manufacturer, etc.) that provides a product
(e.g. material, equipment, service, etc.)

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

2.0 REFERENCES

2.1 Material supplied shall comply with the documents referenced in the above dedicated Table
INPUTS / REFERENCE DOCUMENTS.

2.2 Documents may be subjected to changes during the engineering development. The latest
revision officially issued shall be applied.

2.3 Codes and Industry Standards referred to herein, or in the item description included in the
Purchase Request, shall be considered as a part of the requirements of this Specification.

2.4 The applicable edition is considered the latest one issued by International Standard
Company.

2.5 All the Standards or Specifications not clearly mentioned in the above list, but cross
referenced in the applicable Standards or Specifications, shall be considered applicable for
the scope.

3.0 DESIGN AND MATERIAL

3.1 Carbon Steel Seamless and Welded Pipes shall be manufactured fully in accordance with the
specification MZ-010-CCX-PL-SPC-00005 and API 5L International Standard requirements.
Pipes shall be supplied in accordance with pipe size (NPS), thickness (mm) and material
grade and class specified in the Item description included in the Purchase request.

3.2 Pipe dimensions shall be in accordance with ASME B36.10.

3.3 All Pipes shall be furnished with both ends prepared for buttwelding in accordance with API
5L clause 9.12.5.2. Hand bevelling shall not be allowed.

3.4 For hydrostatic test, emulsion of water with a water-soluble oil to prevent rust shall be
considered.

3.5 Pipe shall be supplied in double random lengths, unless otherwise specified in the Purchase
Order. Jointers are not permitted.

3.6 All pipes shall be impact tested according to para. 9.8 of specification MZ-010-CCX-PL-SPC-
00005.

3.7 All pipe shall be made of grade X65 steel with Product Specification Level 2 (PSL 2), to
delivery condition ‘Q’ (Quenching and Tempering).

3.8 When indicated in the Purchase request that the pipes shall be supplied with external FBE
coating, External Coating shall meet the requirements of MZ-000-CCX-MC-SPC-00004.

3.9 All pipes 8” and above are piggable.

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

4.0 TAGGING, MARKING AND IDENTIFICATION

4.1 The supplier shall provide marking in accordance with the industry standard to which they are
manufactured and specification MZ-010-CCX-PL-SPC-00005. The Supplier shall ensure that
such markings will be legible.

4.2 In addition to marking as per applicable standard Supplier shall apply color coding as
required by the Specification MZ-000-CCX-PI-SPC-00001 “Technical Specification for Color
Coding of Piping Material”.

4.3 Material supplied with ISO 10474/EN 10204 3.1 type material certificate shall also be marked
with the heat or charge number.

4.4 The heat/charge number and the color code shall always be marked on the components
itself.

4.5 Stamping on all materials shall be with “low stress” steel stamps having “U” or round shaped
cross sections or with interrupted dot die stamps.

5.0 PROTECTION, PACKAGING AND SHIPPING

5.1 General

5.1.1 After inspection and test, all items shall be completely free of water, dried and prepared
for shipment. Adequate protection shall be provided against mechanical damage and
atmospheric corrosion in transit, and for at least six months outdoor storage at job site
prior to installation in marine environment.

5.2 End Protection

5.2.1 Pipes shall be protected against damage and entrance of debris and water. Supplier
shall adhere to the following minimum requirements.
Protection of ends shall be as minimum:
Bevel ends loose: Plastic caps

Ends Protections shall be properly fixed to the pipes in order to ensure that pipe interiors
will be protected against the risks of saline corrosion during transport, fabrication, testing
and/or storage (at least six months outdoor storage).

The supplier shall be also responsible for the protection of pipe from out of roundness
during shipping / handling, using spiders/braces or by other means.

5.3 Surface Protection

5.3.1 All pipes shall be provided with a protective coating (shellac or equivalent) for storage
and transportation. The applied coating shall be fully in accordance with manufacturers
standard however shall be easily removable by abrasive blast cleaning or solvent
cleaning. Pipes shall be coated on the outside only. Internal surface shall be blank at
all times.
5.3.2 Excessive (local) layers of paint, mill scale, shot blasting resistant coating, thick
abrasive resistant coatings or “Japanese black” are not allowed.

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

5.3.3 Interior of pipe shall be free from mill scale and provided in accordance with material
specification. Scale shall be removed by shot blasting, machining or other means.
5.3.4 Bevel ends shall be protected and shall cover entire bevel surface. Weld bevels shall
be free of dirt, oil, grease, scale, rust and other foreign materials. All weld bevels shall
be coated, after cleaning, on the inside and outside for a distance of approximately 75
mm from the end of the weld bevel with a rust preventive compound (such as
“deoxaluminite” manufactured by AACCO, Wisconsin, USA) that is not detrimental to
welding.
5.3.5 Each supplier shall provide Purchaser with a list of coatings used for storage and
transportation other than zinc silicate showing following information:
- Product name
- Manufacturer
- Application method
- Applied thickness
- Removal method.
5.3.6 In general storage coating shall be suitable for 6 months outdoor storage of materials
at jobsite in marine environment.

5.4 Packaging and Shipping

5.4.1 Packaging, Marking and Shipping shall be fully in accordance with Project
Specifications MZ-000-CCX-MM-SPC-00001 “Packing and Marking Specification”.

6.0 QUALITY ASSURANCE AND QUALITY CONTROL & INSPECTION

6.1 The Supplier shall have as part of its usual business practice an established, routine, and
documented quality control program. This program shall be used to provide verifiable
evidence that materials, design, fabrication, examination, inspection and testing of the
component conform to the specifications and requirements established in the Purchase
Order. This program shall ensure that all factors affecting the reliability, safety and
durability of these components have been evaluated and properly tested and controlled.

6.2 Full QA and QC requirements to be followed by Supplier are detailed into doc. n. MZ-000-
CCX-MM-PRO-00003 “QC Requirements for Suppliers of Materials and Equipment” and
MZ-000-CCX-QA-PRO-00010 “Quality Requirements for Supplier of Materials”.

6.3 All Pipes purchased under this Material Requisition shall be subjected to Inspection Level I
(Intermediate inspection and Final inspection at Supplier shop is required prior to the
shipping).

6.4 Pre Inspection Meeting (PIM) is applicable unless otherwise communicated by Contractor.

6.5 All the Inspection and Technical Requirements included in this Material Requisition shall be
reflected in the Inspection and Test Plan (ITP). ITP shall be prepared by Supplier and
submitted for Contractor and Company approval in according with the minimum inspection
and test requirements indicated in Chapter 9.

6.6 Certification Type 3.1 ISO10474/EN 10204 is required.

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

7.0 DEVIATIONS

7.1 Supplier shall bid strictly in accordance with this technical specification and referenced
documents. If any deviation or non-conformance against International Standards or Project
Specifications the same shall be clearly pointed out in writing to the attention of the
Purchaser.

7.2 Technical deviations shall be listed in the Deviation Sheet Form

Mandatory requirement: The form shall be submitted by Supplier along with Technical Bid
otherwise the offer will not be taken into consideration.
The column “Supplier Technical Deviation” shall be properly filled by Supplier including the
technical deviations only, if any. If no deviations are there “Fully Complying” shall be
selected. Technical comments, clarifications or reference to other Vendor documents shall
be listed outside this Form.
The Column “CCSJV Reply” shall be filled by Purchaser only.
Form shall be duly filled, signed and stamped by Supplier.

7.3 Technical deviations not listed in the Deviation Sheet Form will not be taken into
consideration in case of Purchase Order placement.
Technical deviation submitted after Purchase Order placement are not permitted, unless
otherwise indicated by the Purchaser.

7.4 Deviations against Protection, Packaging and Shipping requirements shall not be included
in the Deviation Sheet Form: if any deviations, the same shall be highlighted by Supplier in
the commercial offer for Purchaser evaluation.

8.0 DOCUMENTATION

8.1 The supplier is responsible to gather all documentation for the scope of supply as defined
by applicable code, design standards, material standards and the Purchase Order.

8.2 All the documentation shall be prepared and submitted fully in accordance with Project
Procedure MZ-000-CCX-DM-PRO-00002 “Supplier Document Requirement Procedure”
and SDRL Form attached to this MR.

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A Rev Date: 04-SEP-2020
4-SEP-2020

9.0 MINIMUM INSPECTION AND TEST REQUIREMENTS

PARTIES NOTES
No. INSPECTION ACTIVITIES CCS
S CPY TP
JV

1 Review of PO and Pre-Manufacturing Documentation

1.A Review of PO Requirements and PO Acceptance 3 R0

1.B Main Sub-Orders 3 R0

1.C Manufacturing Schedule 3 R0

1.D Vendor Documentation Issuance and Submission 3 R0

1.E Vendor and Sub-Vendor ITPs 3 R0 R0

1.F Manufacturing Procedures 3 R0

1.G NDT Procedures (UT, RT, MT, PT) 3 R0

1.H Other Inspection and Testing Procedures 3 R0

1.I Vendor Final Data Book Index 3 R0

1.J Review of Welding Procedure Specification, NDE Operators Qualification and Status of Vendor 3 R0
Qualification

2 Meetings

2.A Kick-off Meeting (KoM) H H H

2.B Pre-Inspection Meeting (PIM) H H H

3 Manufacturing Procedure Qualification Tests

3.A MPQT W W c

4 Pipes Production

4.A Review of Welding Consumable Certificates 3 R R b

4.B Review of Raw / Starting Material Test Certificates (MTCs) at Pipe Mill 1 R R b

4.C Visual and Dimensional Inspection of Plates 2 M R a

4.D Cutting of Plates M R

4.E Crimping/Forming of Plates Edges M R

4.F Plates Longitudinal Edge Milling M R

4.G Hot or Cold Forming of Pipes M R

4.H Longitudinal Welding according to Approved WPS 2 W1 R

4.I Heat Treatment of Pipes (if necessary) 2 W1 R

4.J Repair Welding (if necessary) 2 W3 R

4.K Sizing and Straightening of Pipes M R

4.L Sizing and Calibration of Pipe Ends W1 R

4.M Hydrostatic Test 2 W1 W1

4.N Pipe Ends Preparation/Bevelling M R

4.O Marking (Stencilling & Die Stamping) W1 R

4.P Pipes Weighing W1 R

4.Q Pipes Packing, temporary protection and Shipping 3 M R

4.R Pipes Coating (if required) 3 M R

5 Pipes Final Inspections

5.A Full Length Longitudinal Weld Inspection (Automatic UT and RT) 2 W1 R

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

PARTIES NOTES
No. INSPECTION ACTIVITIES CCS
S CPY TP
JV
5.B Full Length Pipe Body Inspection and Bevel Ends (UT) 2 W1 R

5.C Magnetic Particle Examination of Longitudinal Weld and Bevel ends 2 W1 R c

5.D Dye Penetrant Inspection of Longitudinal Weld at Pipe Ends plus Bevel (PT) (if required) 2 W1 R

5.E Visual Inspection 2 W1 W1

5.F Dimensional Inspection 2 W1 R

5.G Check of Residual Magnetism at Pipe Ends 2 W1 R

6 Testing

6.A Cutting of Test Specimens and Identification Transfer 3 W3 R

6.B Tensile Tests 2 W3 R c

6.C Charpy Impact Tests 2 W3 R c

6.D Hardness Tests 2 W3 R c

6.E Macro and Micro Examination 2 W3 R c

6.F Guided-bend Tests 2 W3 R c

6.G Heat and Product Analyses (Base Material and Weld) 2 W3 R c

6.H Drop Weight Tear Tests – DWTT (if applicable) 2 W3 R c

6.I CTOD Tests 2 W3 R c

6.J Simulated PWHT Test 2 W3 R c

6.K Weldability Tests 2 W3 R c

7 Final Inspection Certification

7.A Review of Pipes Material Test Certificates (MTCs) 2 R R

7.B Release Notes 3 H R

7.C Check of Shipping Documents 3 R R

7.D Review of Manufacturer's Data Record (MDR) Compliance with MDR Index 2 R R

Notes:
a) All raw materials shall be specified by Supplier in separate Materials Specifications. All incoming raw materials shall pass through a receiving
inspection specified by Supplier in separate Receiving Inspection Work Instructions before they are released and can be used for the line pipes
manufacturing.
b) Material certificates, batch number and internal inspection tests for materials used for each order shall be filed under the relevant sections in the
Manufacturing Record Book (MRB). Other inspection reports/records as appropriate for the manufacturing process shall be filed under the
relevant sections in the MRB.
c) According to Project Specification requirements.
1) Legend of the technical surveillance - Parties:
S: Supplier;
CCS JV: Chiyoda, CB&I and Saipem Joint Venture;
CPY: TOTAL E&P MOCAMBIQUE AREA 1, LIMITADA;
TP: Third Party.
2) Legend of the technical surveillance - Surveillance Actions:
H: Hold Point. Activity that shall be witnessed and accepted by CCS JV or its authorized representative. The Supplier shall not be allowed to
continue with the manufacturing until CCS JV’s official consent to proceed with further processes. Hold points shall be notified to CCS JV.
W: 100% Witnessing. Witnessing of the activity to be performed by CCS JV and, where indicated, by CPY and/or Third Parties, for all materials
or equipment. Notification by Supplier of the identified activity is required.
W1: FOAK (First of a Kind) Witnessing. Witnessing by CCS JV and, where indicated, by the Client and/or Third Parties required for the first activity
only. Then witnessing not mandatory. The Supplier shall inform CCS JV of the date of the start of the activity.
W2: % of Type/Lot Witnessed. Action performed only on a certain number of pieces. The number (n) or percentage (%) of pieces to submit to
witness inspection shall be as defined in the Purchase Order Specifications.

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 Mozambique LNG
MATERIAL REQUISITION PIPES SMLS AND WLDD
API 5L X65 PSL2 FOR PIPELINE APPLICATION
Document No. MZ-000-CCX-PI-REQ-00040
Rev. A 04-SEP-2020
Rev Date: 4-SEP-2020

PARTIES NOTES
No. INSPECTION ACTIVITIES CCS
S CPY TP
JV

W3: Spot Witnessing. The activity is to be randomly witnessed by CCS JV based on Supplier's experience and QA/QC performance, and the
criticality of the activity to be performed. Notification by Supplier of the identified activity is required. Vendor may proceed with the activity
as scheduled without the presence of CCS JV. In case of test failure, witness will be increase at 100%.
M: Monitoring. Witnessing not mandatory. However, CCS JV reserves the right to witness the activity. The Supplier may proceed with the
subsequent phase, even if CCS JV did not witness the activity.
R0: Review of Technical Documents Before Commencement of Manufacturing. The technical documents shall be reviewed before the
commencement of construction.
R: Review of Documents. Materials certificates, statement of compliance and reports of inspection and tests conducted by the Supplier shall
be used to assess their conformance with the requirements specified in the Code and Standards, Specifications and/or Purchase Order.
3) Legend of the technical surveillance - Documentation:
1: Mill Certificate/Source Certificate. Document quoting numerical data from the results of tests, conducted on raw materials.
2: Inspection and Test Certificate. Document issued by Supplier quoting numerical data from the results of the activity performed.
3: Statement of Compliance. Document issued by the Supplier certifying that the product supplied meets the requirements of contractual and
non-contractual Codes and Standards, without quoting numerical data from the results of the inspections and tests conducted.
4: Certificate of Approval. Document issued by the Testing Authorities certifying, with numerical data from the results of inspections and tests
that the materials and/or equipment comply with the Codes and Standards.
5: Prototype Test Certificate. Document issued by the Supplier certifying, with numerical data from the results of inspections and tests, that
the materials and/or equipment comply with the Codes and Standards.

10.0 SUPPLIER DATA REQUIREMENTS LISTING

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