Professional Documents
Culture Documents
Order Catalogue
Positioning and Drive Solutions
CDE3000 (2 A to 210 A)
CDB3000 (0.375 kW to 110 kW)
CDB3000-OL (0.75 kW to 90 kW)
ID no.: 1001.24B.8-00
Date: 04/2014
1-1
Acceptance tests/Ambient conditions
CE mark All positioning controllers have a sheet steel housing with
The positioning controllers CDE/CDB3000 are CE marked Public low voltage system: “1st environment”
accordingly. The CE mark on the type plate indicates (residental areas C2) up to 10 m motor cable
conformity with the above directives. length
Industrial low voltage system: “2nd environment”
(industrial areas C3) up to 30 m motor cable
cUL approbation
length
The positioning controllers1) have been granted UL
approbation. The cUL approbation is equivalent to UL and An extensive range of external mains filters is also
CSA approbation. available. For more details refer to the section
“Supplementary components”.
STO acceptance
-- EN 61800-5-2
-- EN ISO 13849-1 “PL e”
-- EN 61508 / EN 62061 “SIL 3”
The acceptance was undertaken by the accredited
certification body “TÜV Rheinland”.
1-2
Accessories (KeyPad KP300
Characteristic Positioning controllers
UM-xxxx and CM-xxxx module)
in operation as per +5 ... 40 °C 1) 0 ... 55 °C 1)
EN 61800-2,
IEC 60721-3-3 class 3K3
at relative humidity of 5 ... 85 %
without condensation
at relative humidity of 5 ... 85 %
without condensation
1
Climatic
in storage as per EN 61800-2, -25 ... +55 °C 2)
conditions
IEC 60721-3-1 class 1K3 and 1K4 at relative humidity of 5 ... 95 %
in transport as per EN 61800-2, -25 ... +70 °C 3)
IEC 60721-3-2 class 2K3 relative humidity 95 % at max. +40 °C
Device IP20 (terminals IP00)
Protection old Plate IP20
Cooling method Convection IP20
Push-through heat sink IP54
up to 1000 m above MSL, above 1000 m above MSL with power reduction, max. 2000 m
Mounting height
above MSL
1-3
Cooling methods
The positioning controllers offer two different
1 mounting and cooling methods (example CDB3000,
size 3).
,5 ,5
,5
Positioning Push-through
Size Power Wall mounting Cold Plate Liquid-cooled
controllers heat sink
0.375 kW CDE/CDB32.003
BG1 YES1) NO YES NO
0.75 kW CDE/CDB32.004
1.5 kW CDE/CDB32.008
BG2 0.75 kW CDE/CDB34.003 YES NO YES NO
1.5 kW CDE/CDB34.005
BG2 2.2 kW CDE/CDB34.006 YES NO on request NO
3.0 kW CDE/CDB34.008
BG3 YES JA2) on request NO
4.0 kW CDE/CDB34.010
5.5 kW CDE/CDB34.014
BG4 YES YES2) on request NO
7.5 kW CDE/CDB34.017
11 kW CDE/CDB34.024
BG5 YES YES2) on request NO
15 kW CDE/CDB34.032
22 kW CDE/CDB34.044
BG6 30 kW CDE/CDB34.058 YES YES2) JA2) YES
37 kW CDE/CDB34.070
47 kW CDE/CDB34.088
BG7 YES YES2) NO YES
55 kW CDE/CDB34.108
75 kW CDE/CDB34.140
BG7a YES YES2) NO YES
90 kW CDE/CDB34.168
BG7a 110 kW CDE/CDB34.208 NO NO NO YES
1) Equivalent to cold plate type with accessory heat sink HS3X.xxx
2) Protection IP54
Catalogue Positioning System CDE/CDB3000
1-4
Initial commissioning made easy
The DriveManager 3 user interface offers you a user- default controller settings only show you the most
friendly setup and analysis tool for initial commissioning. important parameters. The underlying system complexity 1
Intuitive settings boxes and program sequences ensure is largely concealed.
rapid commissioning and precise diagnosis of the drive
system. Virtually all you need to do is click through. The
function screens together with the application-specific
Opens a selection box where you simply click on the Opens a menu which helps you to set the motor and
preset solution you require to select it. Your selection encoder data.
automatically configures the positioning controller. The
parameters are preset for the following: With synchronous or asynchronous motors the motor data
and control loops are set using a data record that is stored
• Control point of the drive controller (e.g. I/O, field bus) in the database. With asynchronous motors, this data can
• Setpoint source (e.g. analogue, table or field bus) also be set by the atomatic identification of the connected
motor.
• The assignment of the inputs and outputs for signal
processing 3. Basic settings
• Control type (torque, RPM, position)
Opens a menu in which you can fine-tune your drive.
Using a “preset solution” makes commissioning of
the positioning controller much quicker and easier. By All actions are of course documented and visualised.
changing individual parameters, the “preset solutions” Other parameters such as limit values and ramps can
can be adapted to the needs of the specific task. These be edited in the dialog box that is specially adapted
modified “preset solutions” are stored in the device to the preset solution. All data can then be stored
as customer-specific data sets. This helps you quickly in the connected device on a data carrier or simply
Catalogue Positioning System CDE/CDB3000
achieve your desired motion solution. on the SmartCard SC-XL chip card. This makes the
commissioning of other controllers of the same type child’s
play.
1-5
Specification CDE3000
1
Braking resistor integrated
into heat sink
Resolver
CANopen CiA402
Expansion slot
e.g. PROFIBUS-DP
RS232
Service / Diagnosis
LTi DRiVES
D- 35633 Lahnau
Safe standstill
with relay output
Inputs:
8 digital, 2 analog / 10 bit
Outputs:
2 digital, 1 relay
Power output 2 A
CAN address
PTC / Klixon / KTY
Synchronous otr
asynchronous motor
Mains voltage:
1 x 230 V
3 x 400 V
Mains filter
up to 17 A and
from 45 to 72 kW integrated
Catalogue Positioning System CDE/CDB3000
1-6
Specification CDB3000
CANopen DSP402
Expansion slot
e.g. PROFIBUS-DP
RS232
LTi DRiVES
D- 35633 Lahnau
Service / Diagnosis
Outputs:
2 digital, 1 analog,
1 relay
Inputs:
4 digital, 2 analog / 10 bit,
1 HTL encoder
Asynchronous motor
Mains voltage:
1 x 230 V
3 x 400 V
Mains filter
up to 7.5 kW and
from 22 to 37 kW integrated
Catalogue Positioning System CDE/CDB3000
1-7
ECOpos — Positioning at its finest
The CDE/CDB3000 drive controllers are optimized for the • Homing Mode,
Motion set table with smart follow-up job logic With PROFIBUS networking, specially matched EasyDrive
profiles are used for communications.
16 motion sets are stored in the controller in the form of
table. These contain the target position, speed, startup Motion profile with PLCmotion for complex motion
and braking acceleration, positioning mode and the automation
conditions for executing a follow-up job. This efficient
follow-up job logic ensures the programming of automated Should the programmable device functionality not
event-controlled positioning sequences with functions be enough to solve the motion task, then a user-
such as: programmable software kernel is available to maximise the
application’s capability. Programming is done with a simple
• Multiple repetition of the motion set proprietary command syntax. The syntax is optimised for
• Time and/or signal-controlled requesting of the follow- real time access to all internal device interfaces, process
up job variables and parameters, so creating a wide selection of
new control and monitoring options. The most complicated
• Different position references of the follow-up job with
positioning sequences can be programmed with an
relative positioning
effective positioning command set.
Field bus motion profile selection with CANopen The program stored in the controller is built just like a
CiA402 or PROFIBUS normal parameter, so when the device parameters are
Catalogue Positioning System CDE/CDB3000
1-8
High dynamics and superior control
quality v1 v1 v2
A 8 10
1
At the heart of the software is the position profile 7 v2 9 v2
generator that computes the a smooth and time-optimised v2 B C v2
7 10
setpoint trajectory for the position controller from a
8 9
selected motion set. The fact that the setpoint trajectory is v2 v2
v1
generated online means that a new modified motion set D
v2 v1 v1
7 9
can be transferred and started during ongoing positioning
v2 8 v2
10
inside just 1 ms.
Nullimpuls
• Short cycle times thanks to a setup time of just 1 ms
• Absolute or relative positioning, endless traversing Referenznocken
1-9
Services
LTi DRiVES GmbH offers a wide range of information on
1 the Internet. Whether you are looking for more detailed
technical information on our products or on project
planning and design, or want to contact your nearest
LUST representative - just visit our website at
http://drives.lt-i.com
Design-in
Professional project management that keeps you to within Helpline
deadlines and budgets is an important element of our
joint success. The sooner you get to market with your new Our Helpline can assist you with
solution the better. That’s why we can support you in
• telephone commissioning of standard products and
• analysing requirements systems
• planning the drive design • evaluating error and diagnostic displays
• creating the functional specification • locating and dealing with repeatable faults, and
• total cost analysis • software updates
• project management
You can reach us:
Mo.-Fr.: 8 a.m. - 5 p.m. Tel. +49 6441/966-180
Logistics Fax: +49 6441/966-177
E-mail: helpline@lt-i.com
To make ordering a routine exercise and reduce or even
eliminate unnecessary formalities, the entire process is Downloads:
co-ordinated, from planning through ordering to spare
parts supplies.
You will find detailed information on our products in the
“Downloads” section of our website.
After-sales
You can call on our Service and Support wherever and
whenever you need it. With our flexibility, fast response
times, superior technical know-how and extensive user
experience, we can offer a wide range of services,
including
• on-site commissioning
Catalogue Positioning System CDE/CDB3000
1-10
Positioning controllers 0.375 to 110 kW / 2.4 to 210 A
CDE/CDB3000
BG1 BG2 BG2 BG3 BG4 BG5 BG6 BG7 BG7a
Sizes
2.2 A 7.8 A 14 A 24 A 45 A 90 A 143 A
CDE3000 2.4 A
7.1 A 4.1 A 10 A 17 A 32 A 60 A 110 A 170 A
Power classes 4.3 A
5.7 A 72 A 143 A1) 210 A1)
0.75 kW 22 kW 47 kW 75 kW
CDB3000 0.375 kW 3.0 kW 5.5 kW 11 kW
1.5 kW 1.5 kW 30 kW 55 kW 90 kW
Power classes 0.75 kW 4.0 kW 7.5 kW 15 kW
2.2 kW 37 kW 75 kW1) 110 kW1)
Mains voltage 1 x 230 V 3 x 400 V / 460 V 3 x 400 V / 460 V / 480 V
1) ) Only in liquid-cooled variant
Catalogue Positioning System CDE/CDB3000
2-1
Current capacity of positioning controllers
The maximum permissible inverter output current and
the peak current are dependent on the mains voltage,
the motor cable length, the power stage switching
frequency and the ambient temperature. If service
conditions change, then the maximum permissible (1) Continuous
current capacity of the positioning controllers also
changes. Refer to the following charts and tables for (2) Intermittent* > 5 Hz rotating field frequency
details of which current load is permissible under which
changed service conditions. (3) Intermittent 0 to 5 Hz rotating field
frequency
2 I BG 1 bis BG 5
(4) Pulse mode
IN
(3)
Positioning controllers 45 to 210 A (22 to 110 kW)
(4)
I/IN = 2.1 at 4/8/12/16 kHz
1 n 2
(2)
I eff = T . Σ i=1 I i . t i
1
(1)
5 25 40 45 50
f [Hz]
I BG 6 bis BG 7
IN
(3)
(4)
Imax (2)
1
(1)
5 35 40 45 50
f [Hz]
Rated
Peak current [Aeff]3)
Ambient current
Switching frequency
Servocontrollers temperature for intermit- for intermittent
of power stage [kHz] at 230 V for
[°C] tent operation operation
[Aeff] time 4) [s]
0 to 5 Hz > 5 Hz
4 45 2.4 4.3 4.3
CDE/CDB 32.003,Cx.x 8 40 2.4 4.3 4.3
30
(0.375 kW) 12 40 2.1 3.75 3.75
16 40 1.8 3.2 3.2
4 45 4 7.2 7.2
CDE/CDB 32.004,Cx.x1) 8 40 4 7.2 7.2
6.3 30
(0.75 kW) 12 40 3.5 5.7
16 40 3 5.0 5.4
Catalogue Positioning System CDE/CDB3000
2-2
Positioning controllers for 400/460 V systems, variant “W”:
CDE/CDB
4
8
45
40
4.1
4.1
4.1
3.6
7.4
7.4
7.4
7.4
7.4 (1.8 IN)
7.4 (1.8 IN)
2
34.005,Wx.x 30
12 40 3.2 2.4 5.7 5.7 5.7 (1.8 IN)
(1.5 kW)
16 40 2.4 1.8 4.3 4.3 4.3 (1.8 IN)
4 45 5.7 5.7 10.3 10.3 10.3 (1.8 IN)
CDE/CDB
8 40 5.7 5.7 10.31)/7.82) 10.3 10.3 (1.8 IN)
34.006,Wx.x 30
12 40 4.15 3.1 7.51)/6.42) 7.5 7.5 (1.8 IN)
(2.2 kW)
16 40 2.6 1,9 4.7 4.7 4.7 (1.8 IN)
4 45 7.8 7.8 14 14 14 (1.8 IN)
CDE/CDB
8 40 7.8 7.8 14 14 14 (1.8 IN)
34.008,Wx.x 30
12 40 6.4 4.8 11 11 11 (1.8 IN)
(3 kW)
16 40 5.0 3.7 7.8 9 9 (1.8 IN)
4 45 10 10 18 18 18 (1.8 IN)
CDE/CDB
8 40 10 8.8 18 18 18 (1.8 IN)
34.010,Wx.x 30
12 40 8.1 6.0 13 14.5 14.5 (1.8 IN)
(4 kW)
16 40 6.2 4.6 7.8 11 11 (1.8 IN)
4 45 14 14 25 25 25 (1.8 IN)
CDE/CDB
8 40 14 12.2 25 25 25 (1.8 IN)
34.014,Wx.x 30
12 40 10.3 7.7 18 18 18 (1.8 IN)
(5.5 kW)
16 40 6.6 4,9 12 12 12 (1.8 IN)
4 45 17 17 31 31 31 (1.8 IN)
CDE/CDB
8 40 17 13.5 31 31 31 (1.8 IN)
34.017,Wx.x 30
12 40 12.5 9.3 23 23 23 (1.8 IN)
(7.5 kW)
16 40 8.0 6.0 14 14 14 (1.8 IN)
4 45 24.0 24 43 43 43 (1.8 IN)
CDE/CDB
8 40 24.0 24 43 43 43 (1.8 IN)
34.024,Wx.x 30
12 40 19.5 14 35 35 35 (1.8 IN)
(11 kW)
16 40 15 11 27 27 27 (1.8 IN)
4 45 32 32 58 58 58 (1.8 IN)
CDE/CDB
8 40 32 28 58 58 58 (1.8 IN)
34.032,Wx.x 30
12 40 26 20 39 47 47 (1.8 IN)
(15 kW)
16 40 20 15 32 36 36 (1.8 IN)
1) = CDE
Motor cable length 10 m
2) = CDB
Mounting height 1000 m above MSL
3) for 400 V systems
End-to-end mounting
4) Shut-off as per I² x t characteristic
Catalogue Positioning System CDE/CDB3000
2-3
Positioning controllers for 400/480 V systems, variant “W”:
2-4
Positioning controllers for 400/480 V systems, variant “L”:
2-5
Positioning controllers for 230 V systems, variant “CDB3000-OL” (Open Loop):
Rated
Switching Peak current [Aeff] 2)
current
frequency Ambient
of power temperature at rotating field frequency for inter-
Servocontroller for
stage at 230 V rising in linear mode mittent
time 4)
0 to 5 Hz operation
[kHz] °C [Aeff] 0 Hz 5 Hz > 5 Hz [s]
4 45 4 7.2 7.2 7.2 (1.8 IN)
CDB
8 40 4 7.2 7.2 7.2 (1.8 IN)
2 32.004,Cx.x,OL
(0.75 kW)
12
16
40
40
3.5
3
5.7
5
6.3
5.4
6.3 (1.8 IN)
5.4 (1.8 IN)
30
2-6
Switching Rated current Peak current [Aeff] 3)
frequency Ambient at rotating field frequency for inter-
Servo- of power temperature for
at 400 V at 460 V rising in linear mode mittent
controller stage time 4)
0 to 5 Hz operation
[kHz] °C [Aeff] [Aeff] 0 Hz 5 Hz > 5 Hz [s]
4 45 14 14 25 25 25 (1.8 IN)
CDB
8 40 14 12.5 21 25 25 (1.8 IN)
34.014,Wx.x,OL 30
12 40 10.3 8.8 15.1 18.5 18.5 (1.8 IN)
(5.5 kW)
16 40 6.6 5.5 9.2 11,9 11,9 (1.8 IN)
4 45 17 17 31 30.6 30.6 (1.8 IN)
CDB
8 40 17 13.5 21.2 30.6 30.6 (1.8 IN)
34.017,Wx.x,OL
(7.5 kW)
12
16
40
40
12.5
8
9.6
6 9.2
22.5
14.4
22.5 (1.8 IN)
14.4 (1.8 IN)
30
2
4 45 24 24 43 43 43 (1.8 IN)
CDB
8 40 24 24 40 43 43 (1.8 IN)
34.024,Wx.x,OL 30
12 40 21 16 29 38 38 (1.8 IN)
(11 kW)
16 40 15 11 21 27 27 (1.8 IN)
4 45 32 32 58 58 58 (1.8 IN)
CDB
8 40 32 28 40 58 58 (1.8 IN)
34.032,Wx.x,OL 30
12 40 25 17 30 45 45 (1.8 IN)
(15 kW)
16 40 20 12 22 36 36 (1.8 IN)
4 45 45 41 68 67.5 67 (1.5 IN)
CDB
8 40 45 41 45 67 67 (1.5 IN)
34.044,Wx.x,OL 30
12 40 36 33 36 54 54 (1.5 IN)
(22 kW)
16 40 27 24 27 41 41 (1.5 IN)
4 45 60 54 90 90 90 (1.5 IN)
CDB
8 40 60 54 60 90 90 (1.5 IN)
34.058,Wx.x,OL 30
12 40 48 43 48 72 72 (1.5 IN)
(30 kW)
16 40 36 33 36 54 54 (1.5 IN)
4 45 72 65 108 108 108 (1.5 IN)
CDB
8 40 72 65 72 108 108 (1.5 IN)
34.070,Wx.x,OL 30
12 40 58 52 58 87 87 (1.5 IN)
(37 kW)
16 40 42 38 42 63 63 (1.5 IN)
4 45 90 81 170 180 180 (2.0 IN)
CDB
8 40 90 81 134 180 180 (2.0 IN)
34.088,Wx.x,OL 30
12 40 90 81 107 144 144 (1.6 IN)
(45 kW)
16 40 72 65 86 115 115 (1.6 IN)
4 45 110 99 170 220 220 (2.0 IN)
CDB
8 40 110 99 134 165 165 (1.5 IN)
34.108,Wx.x,OL 30
12 40 90 81 107 144 144 (1.6 IN)
(55 kW)
16 40 72 65 86 115 115 (1.6 IN)
4 45 143 129 270 286 286 (2.0 IN)
CDB
8 40 143 129 215 215 215 (1.5 IN)
34.140,Wx.x,OL 30
12 40 115 104 172 172 172 (1.5 IN)
(75 kW)
16 40 92 83 138 138 138 (1.5 IN)
4 45 170 153 190 315 315 (1,9 IN)
CDB
8 40 170 153 151 220 220 (1.3 IN)
34.168,Wx.x,OL 10
12 40 136 122 121 164 164 (1.2 IN)
(90 kW)
16 40 109 98 97 131 131 (1.2 IN)
2-7
Positioning controllers (BG1 + 2) CDE3000 2.2 to 4.0 A
CDB3000 0.375 to 0.75 kW
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
2-8
Cooling method CDB32.003, C x.x CDB32.004, C x.x CDB34.003, C x.x
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency) 40 °C
Weight 1.6 kg 2.3 kg
Single mounting - Additional cooling via mounting -
plate (unpainted) of 0.065 m²
End-to-end mounting - with accessories HS32.1BR, -
of several positioning HS32.100
controllers
Dimensions BG1 [mm] BG2 [mm]
B (width) 70 70
H (height) 193 218 2
T (depth) 120 145
A 50 50
C 205 230
E 215 240
DØ Ø 4.8 Ø 4.8
DØ B DØ B
T A T A
Dimensional drawings C H E C H E
Dimensional drawings H C E
C H E
2-9
Positioning controllers CDE3000 4.1 to 7.1 A (BG2)
Catalogue Positioning System CDE/CDB3000
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
2-10
CDE32.008, W CDE34.005, W CDE34.006, W
Cooling method Dimensional drawing
x.x x.x x.x
Mechanism B
DØ A T
Mounting method Vertical assembly, end-to-end
Cooling air
45 °C ( at 4 kHz switching frequency of power stage)
temperature
Weight 3.5 kg 3.5 kg 3.5 kg
Dimensions BG2 [mm] BG2 [mm] BG2 [mm]
E C H
B (width) 70
H (height) 240
T (depth) 220 2
A 40
C 260
E 270
DØ Ø 4.8
Variant Characteristic
CDE32.008,Wx.x,BR Internal braking resistor
CDE34.005,Wx.x,BR Internal braking resistor
CDE34.006,Wx.x,BR Internal braking resistor
Catalogue Positioning System CDE/CDB3000
2-11
Positioning controllers CDB3000 1.5 to 2.2 kW (BG2)
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
Catalogue Positioning System CDE/CDB3000
2-12
Cooling method CDB32.008,C x.x Dimensional drawing
Mechanism
Mounting method Vertical assembly, end-to-end
Cooling air temperature 40°C
DØ B
Weight 2.3 kg
T A
Mounting method
Single mounting Additional cooling via cabinet mounting plate
(unpainted) of 0.3 m²
End-to-end mounting of se-
with CDB 32.008,W only
veral positioning controllers
Dimensions BG2 [mm] C H E 2
B (width) 70
H (height) 218
T (depth) 145
A 50
C 230
E 240
DØ Ø 4.8
Variant Characteristic
CDB32.008,Wx.x,BR Internal braking resistor
CDB34.005,Wx.x,BR Internal braking resistor
CDB34.006,Wx.x,BR Internal braking resistor
2-13
Positioning controllers (BG3) CDE3000 7.8 to 10 A
CDB3000 3.0 to 4.0 kW
1) all data apply
to 1-phase units at 230 V
to 3-phase units at 400 V
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
2-14
CDE/CDB34 ..., W x.x CDE/CDB34 ..., D x.x
Cooling method Wall mounting Push-through heat sink
Mounting method Vertical assembly, end-to-end Vertical mounting, end-to-end, heat sink pushed through
mounting plate
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency)
Weight 4.4 kg 4.6 kg
Dimensions BG3 [mm] BG3 [mm]
B (width) 70 70 (110)
H (height) 300 300
T (depth)
A
218
40
T1 138, T2 80
90
2
C 320 320
C1 - 200
E 330 340
DØ Ø 4.8 Ø 4.8
DØ B A
A DØ B
C C1 H E
C ,5
H E ,5
Dimensional drawings
ACHTUNG WARNING ACHTUNG WARNING
Kondensatorent- Capacitor discharge Kondensatorent- Capacitor discharge
ladezeit > 3 Min. time > 3 min. ladezeit > 3 Min. time > 3 min.
Betriebsanleitung Pay attention to the Betriebsanleitung Pay attention to the
beachten! operation manual! beachten! operation manual!
T2
T1
X7
X7
X6
X6
X5
X5
Catalogue Positioning System CDE/CDB3000
2-15
Positioning controllers (BG4) CDE3000 14 to 17 A
CDB3000 5.5 to 7.5 kW
1) all data apply
to 1-phase units at 230 V
to 3-phase units at 400 V
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
2-16
CDE/CDB34 ..., W x.x CDE/CDB34 ..., D x.x
Cooling method Wall mounting Push-through heat sink
Mounting method Vertical assembly, end-to-end Vertical mounting, end-to-end, heat sink pushed through
mounting plate
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency)
Weight 4.4 kg 4.6 kg
Dimensions BG3 [mm] BG3 [mm]
B (width) 70 70 (110)
H (height) 300 300
T (depth)
A
218
40
T1 138, T2 80
90
2
C 320 320
C1 - 200
E 330 340
DØ Ø 4.8 Ø 4.8
DØ B A
A DØ B
C C1 H E
C ,5
H E ,5
Dimensional drawings
ACHTUNG WARNING ACHTUNG WARNING
Kondensatorent- Capacitor discharge Kondensatorent- Capacitor discharge
ladezeit > 3 Min. time > 3 min. ladezeit > 3 Min. time > 3 min.
Betriebsanleitung Pay attention to the Betriebsanleitung Pay attention to the
beachten! operation manual! beachten! operation manual!
T2
T1
X7
X7
X6
X6
X5
X5
Catalogue Positioning System CDE/CDB3000
2-17
Positioning controllers (BG5) CDE3000 24 to 32 A
CDB3000 11 to 15 kW
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-3
2-18
CDE/CDB3 ..., W x.x CDE/CDB3 ..., D x.x
Cooling method Wall mounting Push-through heat sink
Mounting method Vertical assembly, end-to-end Vertical mounting, end-to-end, heat sink pushed through
mounting plate
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency)
Weight 7.2 kg 7.4 kg
Dimensions BG5 [mm] BG5 [mm]
B (width) 170 170
H (height) 300 300
T (depth)
A
218
130
T1 = 138, T2 = 135
A = 190 , A1 = 100
2
A2 (wall cut-out) - 175
C 320 C = 320 / C1 = 200
C2 (wall cut-out) - 305
E 330 340
F - 210
DØ Ø 4.8 Ø 4.8
B F
DØ
A B
DØ
A2
C H E C C1 H E C2
,5 ,5
X3
L1 L2 L3 L- RB RB+ U V W L1 L2 L3 L- RB RB+ U V W
A1
A
T2
T
X7
X7
T1
X6
X6
X5
X5
Catalogue Positioning System CDE/CDB3000
2-19
Positioning controllers (BG6) CDE3000 45 to 72 A
CDB3000 22 to 37 kW
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-4
3) 3 x UMains x 0,95
2-20
CDE/CDB3 ..., W x.x CDE/CDB3 ..., D x.x
Cooling method Wall mounting Push-through heat sink
Mounting method Vertical mounting with unhindered air flow, end-to-end Vertical mounting, heat sink pushed through mounting
plate, end-to-end
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency)
40 °C (at >8 kHz)
Weight 13 kg 15 kg
Dimensions BG6 [mm] BG6 [mm]
B (width) 190 190
H (height) 345 345
T (depth) 230 161 / T1 = 85 2
A 150 A = 236 / A1 = 78
A2 (wall cut-out) - 204
C 365 C = 391 / C1 = 195.5
C2 (wall cut-out) - 360
E - 250
F - 204
DØ Ø 5.6 Ø 7.5
B
F
A B D
OSD02 OSD02
A2
+10,5V +10,5V
E C H
E C C1 H C2
Dimensional drawings
Kondensatorent- Capacitor discharge Kondensatorent- Capacitor discharge
ladezeit > 3 Min. time > 3 min. ladezeit > 3 Min. time > 3 min.
Betriebsanleitung Pay attention to the Betriebsanleitung Pay attention to the
beachten! operation manual! beachten! operation manual!
A1
A
T1
T
T
Catalogue Positioning System CDE/CDB3000
2-21
Positioning controllers (BG7 / 7a) CDE3000 90 to 170 A
CDB3000 47 to 90 kW
1) all data apply
to 1-phase units at 230 V
to 3-phase units at 400 V
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-4
3)
Catalogue Positioning System CDE/CDB3000
3 x UMains x 0,95
2-22
CDE/CDB34.088, W x.x bis CDE/CDB34.108, W x.x CDE/CDB34.140,Wx.x bis ,CDE/CDB34.168, W x.x
Cooling method Wall mounting Wall mounting
Mounting method Vertical mounting with unhindered air flow, end-to-end Vertical mounting with unhindered air flow, end-to-end
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency) 45 °C ( at 4 kHz power stage switching frequency)
Weight 28 kg 32 kg
Dimensions BG7 [mm] BG7a [mm]
B (width) 280 280
H (height) 540 540
T (depth) 241 321
A 200 200
2
C 581 581
E 600 600
DØ Ø 9.5 Ø 9.5
B
B
A ØD A ØD
E H
BG7 C
BG7a
E H C
Dimensional drawings
ØD A ØD ØD A
T
T
Catalogue Positioning System CDE/CDB3000
2-23
Positioning controllers (BG6) CDE3000,L 45 to 72 A
Liquid-cooled CDB3000,L 22 to 37 kW
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-5
3) 3 x UMains x 0,95
2-24
CDE/CDB3...,L x.x
Cooling method Liquid-cooled
Mounting method Vertical mounting with unhindered air flow, end-to-end
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency)
40 °C (at > 8 kHz)
Weight 15 kg
Dimensions BG6 [mm]
B (width) 190
H (height) 394.75
T (depth)
A1
190
148
2
A2 148
C 377.25
E1 61.75
F1 130
F2 70
G 73.5
SØ 3/8“
D1Ø Ø7
D2Ø Ø 15
B
A1 Ø D1 T
Ø D2
C H
Dimensional drawings E1
Ø D1 A2
F1 ØS
F2
G
BR
Catalogue Positioning System CDE/CDB3000
2-25
Positioning controllers (BG7 / 7a) CDE3000,L 110 to 210 A
Liquid-cooled CDB3000,L 55 to 110 kW
2) For detailed current data relating to differing supply voltages and higher switching frequencies see table on page 2-5
3) 3 x UMains x 0,95
2-26
CDE/CDB34.140,L
CDE/CDB34.088,L
CDE/CDB34.168,L
CDE/CDB34.108,L
CDE/CDB34.208,L
Cooling method Liquid-cooled
Mounting method Vertical mounting with unhindered air flow, end-to-end
Cooling air temperature 45 °C ( at 4 kHz power stage switching frequency) 40 °C (at >8 kHz)
Weight 28 kg 32 kg
Dimensions BG7 [mm] BG7a [mm]
B (width) 280 280
H (height) 600 600
T (depth) 201 281 2
A1 200 200
A2 200 200
C 581 581
E1 66.5 66.5
F1 175 175
F2 70 70
G 73.5 73.5
SØ 3/8“ 3/8“
D1Ø Ø 9.5 Ø 9.5
D2Ø Ø 15 Ø 15
B
A1 Ø D1
T
Ø D2
X
F1
F2
G
BR
Dimensional drawings
C
H
E1
Ø D1 A2
2-27
2
2-28
Catalogue Positioning System CDE/CDB3000
Accessories for Positioning Controllers
3-1
Operator control modules
KP 300 - XX
KEYPAD
Series
Variant
3
Order designation Summary
KP300 KeyPad with graphical display (128 x 64 pixels) for parameter setting, actual value display and serial
commissioning of positioning controllers. Graphical display including device status and parameter texts. Language:
German or English (configurable).
The KeyPad supports the SmartCard “SC-XL”.
Mechanism KP300
Dimensions (see figure) 70 x 84 x 37 mm (B x H x T) Status
Actual Position
B T
3-2
SmartCard memory card
SC-XX
SMARTCARD
Memory version
3
System layout Explanation
(2)
(4)
Catalogue Positioning System CDE/CDB3000
3-3
PLC software package
PLCEditor
PC user software
3-4
PC user software
DriveManager 3.x
PC user software
Software release
3-5
Connecting cable
CCD-SUB 90
Connecting Cable
3 CCD-SUB 902 Cable for link between servocontroller and KeyPad or drive controller and PC wit DriveManager, length 2 m
CCD-SUB 903 Cable for link between servocontroller and KeyPad or drive controller and PC wit DriveManager, length 3 m
(5)
3-6
Shield connection
ST
Shield
Terminator
Size
ST02 (incl. metal clips. metal cable band and screw) Order code
H
OSD02
H
Ω
Ω
Ω
,5 ,5 ,5
X1 +10,5V
H H H
U
V
W
RB+
H
RB
L-
L1
L2
L3
ACHTUNG WARNING
Kondensatorent- Capacitor discharge
ladezeit > 3 Min. time > 3 min.
Betriebsanleitung Pay attention to the
beachten! operation manual!
NOTE: the positioning controllers in size 7 (cable cross-sections > 32 mm²) we recommend connecting the
shields of the motor/mains lead directly to a shield rail in the cabinet.
Catalogue Positioning System CDE/CDB3000
3-7
Metal clips
SMC
Quantity of
Packing unit
SMC50 Order code
SMB
Quantity of
Packing unit
SMC50 Order code
System layout
3-8
Heat sink/braking resistor for BG1
HS 3 .
Heat Sink
Series and
Voltage
Size
Braking resistor
B H T
A C D E
Order des. Dimensions (width) (height) (depth)
[mm] [mm] [mm] [mm]
[mm] [mm] [mm]
HS32.1BR Heat sink with
integrated braking
resistor 70 215 75 40 235 Ø 4.8 245
(230 V system)
HS32.100 heat sink
Dimensional DØ B
drawing A T
HS32.1BR
C
E
HS32.100
Catalogue Positioning System CDE/CDB3000
3-9
3
3-10
Catalogue Positioning System CDE/CDB3000
User and communication modules
K
CHNI
IEBSTE
ANTR
K
CHNI
IEBSTE
ANTR
Typ:
Typ:
1
Netz:
2
Netz:
1
3
.:
Ausg
2
4
.:
Ausg
5
00
SN.: 0.000000
6
00
SN.: 0.000000
7
000.00
8
000.00
9
10
11
12
13
14
15
16
17
18
19
20
4
Catalogue Positioning System CDE/CDB3000
4-1
User module (I/O expansion)
UM -
User Module
Characteristic
8 I 4 O (e. g.)
Terminal expansion
by 4 outputs
Terminal expansion
by 8 inputs
UM-8I4O Order code
24 VDC
3
L1 N L- L+
(1) Positioning controllers CDE/CDB3000
(2) User module UM-8I4O
(3) External power pack 24 VDC
1
2
SPS/PLC
9
1
2
2
3
2
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
1
14
14
15
15
16
16
17
17
18
18
19
19
20
20
5
Catalogue Positioning System CDE/CDB3000
4-2
Communication module (PROFIBUS)
CM-
Communication
Module
1
2
2
3
3
4
5
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
18
18
19
19
20
20
1
2
24 VDC
2 2 2
Catalogue Positioning System CDE/CDB3000
1 1
L1 N L- L+
1
4-3
4
4-4
Catalogue Positioning System CDE/CDB3000
Supplementary Components
U1 V1 W1
Netz/Line
Last/Load
U2 V2 W2
5
Catalogue Positioning System CDE/CDB3000
5-1
Line reactors
LR 3 . -
Line Reactor
Series and
Voltage
Rated current
UL recognition
5
1) At mains frequency 60 Hz the power loss increases by approx. 5 - 10 %
Suitable for
Rated Power loss tot. Inductance Connection
positioning Tech. data Weight
current [A] [W] [mH] [mm²]
controllers
CDE/CDB32.003
LR32.5 5 11 9.76 0.7 4
CDE/CDB32.004
CDE/CDB32.004
LR32.8 8 10 3.66 0.8 4
CDE/CDB32.006
CDE/CDB32.008 LR32.14-UR 14 16 2.1 1.5 4
Catalogue Positioning System CDE/CDB3000
5-2
Single-phase line reactors
H
Dimensional drawings
DØ
A C
B T
Suitable for
Rated Power loss tot. Inductance Connection
positioning Tech. data Weight
current [A] [W] [mH] [mm²]
controllers
CDE/CDB34.003 LR34.4-UR 4.2 20 7 2.5 4
CDE/CDB34.005
LR34.6-UR 6 25 4.88 2.5 4
CDE/CDB34.006
CDE/CDB34.008
CDE/CDB34.010
LR34.8-UR
LR34.10-UR
8
10
25
35
3.66
2,93
2.5
2.5
4
4
5
CDE/CDB34.014 LR34.14-UR 14 45 2.09 4.0 4
CDE/CDB34.017 LR34.17-UR 17 45 1.72 4.0 4
CDE/CDB34.024 LR34.24-UR 24 50 1.22 5.0 16
CDE/CDB34.032 LR34.32-UR 32 70 0,92 6.0 16
CDE/CDB34.044 LR34.44-UR1) 45 60 0.33 5.0 16
CDE/CDB34.058 LR34.58-UR1) 60 70 0.25 7.0 16
CDE/CDB34.070 LR34.70-UR1) 72 80 0.20 10.0 16
CDE/CDB34.088 LR34.88-UR1) 90 120 0.16 13 35
CDE/CDB34.108 LR34.108-UR1) 110 140 0.13 15 35
CDE/CDB34.140 LR34.140-UR1) 143 160 0.10 25 70
CDE/CDB34.168 LR34.168-UR1) 170 170 0.09 25 70
Catalogue Positioning System CDE/CDB3000
5-3
Three-phase line reactors
LR34.108-UR
LR34.140-UR
LR34.168-UR
LR34.210-UR
LR34.10-UR
LR34.14-UR
LR34.17-UR
LR34.24-UR
LR34.32-UR
LR34.44-UR
LR34.58-UR
LR34.70-UR
LR34.88-UR
LR34.4-UR
LR34.6-UR
LR34.8-UR
Dimension
[mm]
B (width) 125 125 125 125 155 155 155 190 155 190 190 230 230 240 240 265
H (height) 130 130 130 130 160 160 170 200 170 200 240 300 300 330 330 230
T (depth) 75 75 75 75 80 80 120 110 120 120 110 160 180 190 190 210
A 100 100 100 100 130 130 130 170 130 170 170 180 180 190 190 265
C 55 55 55 55 59 59 72 58 72 68 78 98 122 125 125 126
DØ 5 5 5 5 8 8 8 8 8 8 8 8 8 11 11 11
H
Dimensional
drawing:
DØ
A C
B T
System layout
L1 L2 L3 PE L1 N
5
K1 K1
L+
L+
RB
RB
L-
L-
L3
L2
N
L1
L1
Catalogue Positioning System CDE/CDB3000
5-4
Braking resistors
BR - . , 0,UR
Braking Resistor
value
Power in [W]
01 = 100 W
10 = 1 kW
Connection type
Technical data
Diagrams
5
A1
A2
A3
Catalogue Positioning System CDE/CDB3000
A4
5-5
Braking resistor
System layout
H1 H2 H3
X4
U
V
W
!
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
L+ Betriebsanleitung
beachten!
RB WARNING
capacitor disscharge
L- time >3 minutes.
Pay attention to the
operation manual!
ATTENTION X2
L3 temps de decharge
du condensteur
L2 >3 min. observer le
mode dèmploi! X3
X1 L1
5-6
Dimen- 18.3
20.0
sional
drawing
45°
A1
1000
1000
7.5
6.0
40
26
160
20.0
sional
drawing
A2
1000
1000
9.0
5.5
41.5
80.0
Dimen- 865 75
767
sional 58
32 8
drawing
A3 80
105
110
107.5 48 640.0 34 ca. 114
6.2
6 6.2 R6 6.2
5
90
90
6
9 6
60 11
60
Dimen- 865 75
767
sional 58
32 8
drawing
A4 80
105
110
107.5 48 640.0 34 ca. 114
6.2
Catalogue Positioning System CDE/CDB3000
6 6.2 R6 6.2
90
90
6
9 6
60 11
60
5-7
Mains filters
EMC .
Electro
Magnetic
Compatibility
Rated current
Variant
Suitable for positio- Rated current Power loss Touch current Weight Terminals
Type
5 ning controllers [A] tot. [W] [mA] [kg] [mm²]
CDE/B34.008
EMC10.0-UR 10 12.5 1.2 1.7 0.2...4.0, PE M51)
CDE/B34.010
CDE/B34.014
EMC17.0-UR 17 21 1.5 1.8 0.2...4.0, PE M52)
CDE/B34.017
CDE/B34.024
EMC35.0-UR 35 27 1.2 2.5 0.2...6.0, PE M53)
CDE/B34.032
CDE/B34.044
EMC63.1-UR 63 30 6.8 5.0 0.5...6.0, PE M6
CDE/B34.058
CDE/B34.070
EMC100.1-UR 100 40 9.8 6.0 16...50, PE M8
CDE/B34.088
CDE/B34.108
EMC150.1-UR 150 55 9.8 6.8 35...95, PE M8
CDE/B34.140
CDE/B34.168 EMC180.1-UR 180 15 9.6 7.0 Busbars and PE M10
CDE/B34.208 EMC220.1-UR 220 20 7.2 7.5 Busbars and PE M10
Catalogue Positioning System CDE/CDB3000
1) Load side: Litz wire AWG 14, 2.08 mm², length 400 mm
2) Load side: Litz wire AWG 12, 3.32 mm², length 400 mm
3) Load side: Litz wire AWG 10, 5.26 mm², length 400 mm
5-8
Three-phase mains filters, dimensional drawings A1 and A2
Dimension EMC EMC EMC EMC
EMC 10.0 EMC 17.0 EMC 35.0 EMC 50.0 EMC 63.1
[mm] 100.1 150.1 180.1 220.1
Dimen-
sional A A1 A2
drawing
H (height) 270 270 270 290 280 290 320 310 310
B (width) 55 55 55 90 62 75 90 200 200
T (depth) 100 100 100 98 180 200 220 120 120
D 260 260 260 275 270 270 300 180 180
E 36 36 36 76 40 45 60 180 180
F - - - 260 240 250 280 160 160
G 260 260 260 305 305 336 380 410 410
DØ 4.5 4.5 4.5 7.0 7.0 7.0 7.0 8.5 8.5
H - - - - - - - 45 45
I - - - - - - - 86 86
K - - - - - - - 30 30
L - - - - - - - 91 91
Dimen- B
T
E
sional
drawing A L1 L2 L3 PE
Netz/Line
Typ A Typ A
H C G
Last/Load
L1' L2' L3' PE 5
DØ
Catalogue Positioning System CDE/CDB3000
5-9
Dimension EMC EMC EMC EMC
EMC 10.0 EMC 17.0 EMC 35.0 EMC 50.0 EMC 63.1
[mm] 100.1 150.1 180.1 220.1
Dimensio- B
nal draw- E T
ing A1 PE
L1 L2 L3 M 6 x 15
Netz / Line
A1
G
H
D
F
Last /Load
L1' L2' L3'
PE
Dimensio-
nal draw-
ing A2
I
K
H
L T
L1 L2 L3 PE
Netz / Line
M
5 A2
G
H
D
Last /Load
L1' L2' L3' PE
F
E
B
Catalogue Positioning System CDE/CDB3000
5-10
User information on product DVD
Product DVD
The LTi Drives product DVD includes all the documents available for the CDE/CDB3000 series (see table). You will also
find on it documentation relating to other product series, such as ServoOne and the catalogue for motor series LSH and
LST. The product DVD incorporates additional information in sections headed “Company”, “Product”, “Support & Service”
and “PR/News”.
The following documents are included for the products presented in this catalogue:
Note: The latest updated documents can be obtained from the “Downloads” section of our website
(www.lt-i.com).
Catalogue Positioning System CDE/CDB3000
5-11
5
5-12
Catalogue Positioning System CDE/CDB3000
Servomotors
Sketch Contents Type Page
LSH-050
LSH-074
LSH servomotor 6-2
LSH-097
LSH-127
LST-037
LST-050
LST-074
LST servomotor 6-3
LST-097
LST-127
LST-158
LST-037
LSx motors - for func-
tional extra low voltage LSH-050 6-4
24/48 V
LSH-074
6
Catalogue Positioning System CDE/CDB3000
6-1
The LSH motor - the power pack
Using a completely new winding technology known as For the user this means up 100 % improvement in dynam-
concentrated winding, the new LSH generation of motors ics and significantly reduced space requirements com-
improves power density by between 30 % and 70 % bined with smooth running.
compared with conventional technologies.
Note: For detailed electrical data and accessories, such as system cables, refer to the Servomotors
order catalogue (article no.: 0814.05B.X-XX).
6
Catalogue Positioning System CDE/CDB3000
6-2
The LST motor - the versatile one
Featuring conventional winding technology, the • Well suited to speeds up to 9000 rpm. Special windings are
LST motor combines all the advantages of a 6-pole possible on request.
synchronous servomotor. • High overload capacity even at standstill based on efficient
heat distribution in the stator packet.
• Increased rotor moment of inertia for torque adaptation.
Note: For detailed electrical data and accessories, such as system cables, refer to the Servomotors
order catalogue (article no.: 0814.05B.X-XX).
6-3
LSx motors - for functional extra-low voltage
The servomotors of the LSH and LST series are also
available with motor windings for functional extra-low
voltage to IEC 364 (VDE0100, part 410). Together with
the servocontroller CDF3000, they offer the optimum
combination for this voltage range.
Note: For detailed electrical data and accessories, such as system cables, refer to the Servomotors or-
der catalogue (article no.: 0814.05B.X-XX).
6
Catalogue Positioning System CDE/CDB3000
6-4
Catalogue Positioning System CDE/CDB3000
LTi DRiVES GmbH
Gewerbestraße 5-9
35633 Lahnau
GERMANY
Fon +49 (0) 6441/ 96 6-0
www.lt-i.com
info@lt-i.com