Ew675ut Ex665ut Ex565ut Ew675uti Ex665uti Series Service Manual v4.0

SERVICE MANUAL
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series
Date Revise Version Description
2011.8.22 V1.0 Initial Issue
Modify Chapter 5: 1.��

Add a note for System ��
Firmware upgrade
2011.12.02 V2.0
2.Modify Pen/ RF Board Firmware upgrade procedure
Modify Chapter 4: Add distortion test.

2012.02.25 V3.0 Modify Chapter 5: 1.Separate the Ruby FW and Network FW
2.Add the way to check the pen firmware version.
2012.04.10 V4.0 Add the second method to upgrade RF Board FW
Copyright Apr 2012. All Rights Reserved

Cherry
Prepared: Check: Amy
Approved: Alick
Preface
This manual is applied to EW675UT/EX665UT/EX565UT/EX665UTi/EW675UTi Series

projection system. The manual gives you a brief description of basic technical information
to help in service and maintain the product.Your customers will appreciate the quick
response time when you immediately identify problems that occur with our products. We
expect your customers will appreciate the service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.

Note: The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

EW675UT/EX665UT/EX565UT/EX665UTi/EW675UTi Series Service Manual
Copyright Apr 2012

All Rights Reserved
Manual Version 4.0
Comparison List :
EW675UT series include:EW675UT,TW675UT-3D
EW675UTi series include:TW675UTi-3D,TW675UST-3D,TW675UTiM-3D,EW675UTi,
OP26UTi,OP31UTi
EX665UTi series include: EX665UTi,TX665UST-3D,OP25UTi,OP30UTi,TX665UTi-3D,
TX665UTiM- 3D
EX665UT series include: EX665UT,TX665UT-3D,OP300UT,OP305UT
EX565UT series include: EX565UT,TX565UT-3D,OP220UT,OP250UT,OP255UT
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential I

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi
Series Comparison List
Parts EW675UT EW675UTi EX665UT EX665UTi EX565UT

IO Cover
Module 70.8JR26GR01 70.8JR22GR01 70.8JQ10GR01 70.8JQ09GR01 70.8JQ10GR01
Main Board 80.8JR01G011 80.8JR01G001 80.8JQ01G011 80.8JQ01G001 80.8JQ01G021

Multimedia
Board N/A 80.8JR07G001 N/A
Interface Board N/A 80.8JA07G001 N/A
Lan Module
Board 80.8JQ08G001 N/A 80.8JQ08G001 N/A 80.8JQ08G001
PB Module N/A SP.8JR01GC01 N/A SP.8JR01GC01 N/A
PB Radio
Board N/A 80.8JQ11G001 N/A 80.8JQ11G001 N/A
Fan N/A 49.8JF03G011
Fan 49.87Y01G001 49.87Y01G011
DMD 48.8EJ01G001 48.8CQ01G003
Lamp SP.8JR03GC01 SP.8JQ01GC01
Lamp Driver
Module 70.8JR24GR01 70.8JQ11GR01
Engine 75.8JR06GR01 75.8JQ12G002
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential II

Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-2
Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Disassemble Lamp Module 2-2
Disassemble Top Cover Module 2-3
Disassemble Right Cover Module 2-4
Disassemble PB Radio Board &Shielding Module 2-5
Disassemble Main Board Module 2-6
Disassemble Front Cover and Mirror Cover 2-8
Disassemble LVPS &Lamp Driver Module 2-11
Disassemble Lamp Housing Module 2-12
Disassemble Fan &Blower Module 2-14
Disassemble IO Cover Module 2-15
Disassemble Focus Ring &Engine Module 2-18
Disassemble Bottom Base Module 2-20
Re-wtite Lamp Hours 2-22
Repair Action 2-23
Chapter 3 Troubleshooting
LED Lighting Message 3-1

Main Procedure 3-2
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential III

Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Test Condition 4-1
I/O Port Test 4-2
VGA Port Test 4-2
Composite Port and Audio Test 4-11
S-video Port Test 4-11
HDTV Test 4-12
HDMI Port Test 4-12
3D Test 4-12
Color Wheel Index Adjustment 4-13
RJ45 Port Test 4-13
Wireless Testing 4-15
Fan Calibration 4-20
Run In Test 4-20
OSD Reset 4-21
Chapter 5 Firmware Upgrade

Section 1: System FW Upgrade 5-1
Section 2: Pic FW Upgrade 5-3
Section 3: Network FW Upgrade Procedure 5-7
Section 4: Ruby FW Upgrade Procedure 5-7
Section 5: Pen/ RF Board FW Upgrade Procedure 5-19
Appendix A
Exploded Image I

Appendix B
Serial Number System Definition XII
PCBA Code Definition XIII
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential IV

Chapter 1
Introduction
1-1 Highlight
No Item Description
• 426.5x407x198mm (w/o under bumper & w/o feet)
1 Dimensions (WxDxH) • 426.5x407x203mm (with under bumper & w/o feet)
• 426.5x407x210mm (with feet)
2 Power Supply •� ��
Auto-ranging: 100V
�� ~
�� 240V
�� ±
�� 10%,
�� 50-60Hz
��
• EX665UT/EX665UTi/EW675UT/EW675UTi series Bright
(Normal): 365W+/-10% @ 110VAC
• ECO: 325W+/-10% @ 110VAC
3 Power Consumption
• EX565UT series: Bright (Normal):Typ.300W, Max. 330W@
110VAC
• ECO
�� :�� Typ.
��
255W, Max.
��
280W@ 110VAC
4 Keystone correction +/- 8 degree
•��
EX665UT/EX665UTi/EX565UT series: Native
��
Resolution:
XGA,1024x768
5 Resolution
• EW675UT/EW675UTi
��
series: Native
��
Resolution: WXGA,
��
1280x800
6 Platform • YM52 Fun Engine
• EX665UT/EX665UTi/EX565UT series:0.3796±0.0128@
77 inch screen size
7 Throw Ratio
• EW675UT/EW675UTi series:0.3026±0.0106 @ 87.2 inch
screen size
• EX665UT/EX665UTi/EW675/EW675UTi series: E21.7 el
liptic 280W arc gap 1.1mm, Philips
8 Lamp Type
• EX565UT series: E20.8 elliptic 230W arc gap 0.8mm,
Osram
9 System controller •��
TI DDP2431
• EX665UT/EX665UTi/EW675/EW675UTi series Bright
Mode(Normal Mode): 2000 Hours Standard @ 280W, 50%
Survival Rate
• STD Mode (ECO Mode):
10 Lamp Life 2500 Hours Typical @ 245W, 50% Survival Rate
• EX565UT series Bright Mode (Normal Mode):
2500 Hours Standard @230W, 50% Survival Rate
• STD Mode (ECO Mode):
4000 Hours Typical @ 190W, 50% Survival Rate
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

No Item Description
• 6 Segment; RYGCWB Filter Diameter 44 mm
11 Color Wheel
•��
R81Y41G84C31W52B71
• EX665UT/EX665UTi/EX565UT series:”TI” DMD,0.55”
S450 DMD XGA,Dark Chip 3.
12 DMD
• EW675UT/EW675UTi series:“TI”DMD,0.65”S450 DMD
WXGA,Dark Chip 3
• NTSC:
�� M/J,
�� 3.58MHz,
�� 4.43MHz
��
• PAL
��
:B/D/G/H/I/M/N, ��
4.43MHz
13 Video compatibility • SECAM:
�� B/D/G/K/K1/L,
��
4.25/4.4 MHz
• SDTV:480i/p,
�� 576i/p
��
• HDTV:720p(50/60Hz),
�� 1080i(50/60Hz),
�� 1080P(24/50/60Hz)
��
• VGA-in x 2(compatible with HDTV component/SCART for
VGA1 only)
• Composite Video x 1
14 Input Signal • S-Video (Mini DIN) x 1
• Audio input (3.5mm) x 2(VGA/MIC)
• RCA x 2 (R & L) (S-Video/ Video)
• HDMI v1.3 x 1 (compatible with video and audio)
• Operating:
�� 5
�� ~
�� 35
�� °C
��
in bright(normal) mode
15 Altitude&Temperature
• Operating:
�� 5
�� ~
�� 40
�� °C
��
in STD(ECO) mode

1-2 Compatible Mode
Computer compatibility(PC)
V-Sync[Hz] H-Sync(KHz)
Mode Resolution
Analog Digital Analog Digital
640 x 350 70 70 31.50 31.50
640 x 350 85 85 37.90 37.90
640 x 400 85 85 37.90 37.90
640 x 480 60 60 31.50 31.50
VGA 640 x 480 67 67 - -
640 x 480 72 72 37.90 37.90
640 x 480 75 75 37.50 37.50
720 x 400 70 70 31.50 31.50
720 x 400 85 85 37.90 37.90
800 x 600 56 56 35.20 35.20
800 x 600 60 60 37.90 37.90
800 x 600 72 72 48.10 48.10
SVGA
800 x 600 75 75 46.90 46.90
800 x 600 120 120 - -
832 x 624 75 75 - -
1024 x 768 60 60 48.40 48.40
1024 x 768 70 70 56.50 56.50
XGA 1024 x 768 75 75 60.00 60.00
1024 x 768 120 120 - -
1152 x 870 75 75 - -
WXGA 1280 × 800 60 60 49.68 49.64
WSXGA+(*) 1680 × 1050 60 60 65.00 65.00
SXGA 1280 × 1024 60 60 63.98 63.98
UXGA 1600 × 1200 60 60 75.00 75.00
1280 × 720 60 60 45.00 45.00
HD 1280 × 720 120 120 - -
1920 × 1080 30 30 33.80 33.80

Chapter 2
Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves 7 mm
5. Tweezers
6. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic
chains.
* Note: - If you need to replace the main board, you have to record the lamp usage hour.
- The disasssemble procedure for EW675UT/EX665UT/EX565UT/EW675UTi/
EX665UTi series is the same as EW675UTi ,we take EW675UTi as an example
here.

2-2-1 Disassemble Lamp
Module
1. Unscrew 1 screws (as red circle) ,so

that we can remove the lamp cover (as
red square).
Lamp Cover
2. Unscrew 3 screws (as red circles ) and

pull out the lamp module.
Lamp

2-2-2 Disassemble Top Cover
Module
1. Unscrew 8 screws (as red circle A) from

bottom cover.
2. Unscrew 1 screws (as red circle) from

side cover to disassemble top cover
module.
Top Cover

2-2-3 Disassemble Right
Cover Module
1. Unscrew 3 screws (as red circles) from the
right cover.
2-2-4 Disassemble PB
Radio Board and Top
Shielding
Note: PB Radio Board is only for EX665UTi/
EW675UTi series
1. - Unplug 1 connect (as red circle A)
- Tear 1 Mylar (as red circle B)

- Unscrew 2 screws (as red circle C)

2. Unplug
��
the connector(as red square ) to
disassemble PB board.
3. Unscrew
��
11 screws to disassemble top
shielding.
Top Shielding

F G H I
2-2-5 Disassemble Main
Board Module
1. Pull out connectors (as red squares).
2. Unscrew 2 screws (as red circles) to

disassemble DMD board cable.
3. Unscrew 4 screws (as yellow circles).
A B C D E
4. Unscrew 7 screws (as red circles) from

the IO cover .
5. Pull out main board module.

Note: Make sure to plug each connector in
the right position on the main board
during assembly procedure.
6. Unscrew 4 screws (as green circles) ,

seperate the IO Board and Multimedia
Board (for EW675UTi series) / Ruby
Network Interface Board (for EX665UTi
series)/Lan Module (for EW675UT/
EX665U/EX565UT series) from the Main
Board.
Main Board Module
IO Board Multimedia Board

Male Connector
Item The key feature Figure
on Main Board
A LVPS Black wire tube (16 pin)
B Lamp Black wire tube (5 pin)
Compose of Red/Blue/Black Wire (3

C System Fan
pin) and green wire tube
Compose of Red/Blue/Black Wire (3

D Rod Fan
pin) and black wire tube
Compose of Red/Black/White Wire (3

E Photo Sensor
pin) and red connector
Compose of Black/Yellow/Red Wire

F DMD Fan
and silver wire tube
Compose of Red/White/Black Wire

G Blower Fan
and blue wire tube
H Left Speaker Compose of Red/Black Wire (2 pin)
I Right Speaker Compose of Red/Black Wire (2 pin)

7. Unscrew 2 screws to disassemble main
board bottom shielding.
MainBoard Bottom Shielding
2-2-6 Disassemble Front

Cover and Mirror Front
Cover
1. Disassemble front cover ,it is designed by

hook.
Front Cover
2. Unscrew 6 screws(as red circles) to
disassemble keypad button and latch
pom.
Keypad Button Latch Pom
3. Unscrew 4 screws(as red circles) and

unscrew 4 screws(as blue circles)to
disassemble mirror front cover.
Mirror Front Cover

4. -Move the keypad board from the mirror
back cover.
-Unplug the cable (as red circles).
Keypad Board
5.Unscrew 2 screws from the back of mirror

back cover and disassemble the IR sensor
Mirror Back Cover IR Sensor
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-10

2-2-7 Disassemble
LVPS&Lamp Driver
Module
1. Unscrew 1 screws(as red circle ) from the
lamp driver and tear off the mylar.
2. Unscrew 4 screws from the lamp driver

cover of 4 directions (as green circles).
Note: Before pull out the lamp driver cover,

please pay attention to unplug the 2
connector (as red squares).
3. Unscrew 4 screws from the lamp driver

(as red circles).Unplug the cable(as blue
square).
Lamp Driver
4. Unscrew 4 screws from the LVPS (as red
circles) and unplug the 3 cable (as green
circles).
LVPS
2-2-8 Disassemble Lamp
Housing Module
lamp housing module to disassemble
interrupter switch.
2. Unscrew 4 screws from four dirctions (as

green circles) to take out lamp housing.
Lamp Housing Module Interrupter Switch

3. Unscrew
��
4 screws (as red circles) from
lamp housing to move system fan.
System Fan
4. Unscrew
��
1 screws (as red circle) from��
lamp housing to move thermal switch.
Note: Unplugging the lamp housing should
be carefully ,which may break the color
wheel.
Thermal Switch

2-2-9 Disassemble DMD
Fan&Blower Module
1. Take out the speaker directly (as red

circle).
2. Unscrew 2 screws to disassemble DMD

fan (as green circles).
.
3. Unscrew 2 screws to disassemble blower
fan(as blue circles).
Speaker Blower Fan

4. Unscrew the rubber from the blowers and
speaker.
DMD Fan

2-2-10 Disassemble IO Cover
Module
1. Unscrew 3 screws to seperate��
��
the IO cover
and bottom base (as red squares).
2. Unscrew
��
4 screws from the IO cover to
seperate the speaker and IO cover��
(as red
circles)��.
IO Cover
Speaker

3. Unscrew
��
4 screws ��
(as red circles).
Note: Make sure that the screw should be on

the lever(as red circle ).
4. Adjust the lever to the side when unplug

the lever.
Focus Ring Extention Latch and

Focus Adjust Link Cover

5��
. Unscrew
��
2 screws from the IO cover to
seperate the AC Inlet and IO cover (as��
red
circles)��.
AC INLET IO Cover
6. Move the FILTER HOLDER from the IO

cover.
FILTER IO Cover
HOLDER

2-2-11 Disassemble Focus
Ring& Engine Module
1. Unscrew 4 screws (as red circles) .
2. Remove the focus ring holder and focus

ring AL.
Note:Put the focus ring AL to the highest
place and locate it at a horizontal
position when disassemble the focus
Focus ring AL Focus Ring Holder
ring.
3. Unscrew 2 screws to disassemble color

wheel(as red circles).

4.- Unscrew 1 screw from color wheel (as red
circle).
Note: Avoid touching the glass parts of
color wheel.
- Unplug the photo sensor board from color
wheel. Color Wheel
- Unplug the photo sensor cover.
Photo Sensor Board

engine module.
Engine module
6. Unscrew 2 screws (as red squares) and

disassemble the FPC cable.

2-2-12 D
isassemble Bottom
Base
1. Unscrew 1screw (as red circle).
2. Move the mylar LVPS ,and Unscrew

1screw (as red circle ) to disassemble the
Security Bar Cap and Security Bar .
Security Bar Cap /Security Bar

3. Unscrew 6 screws (as red circles) to
disassemble the Bottom Base.
4. Separate the rubber from the bottom

cover(as red circle).

2-3 Re-write Lamp Usage
Hour
1. Get into Service Mode
- Press “Power”, “Left”, “Left” and “Menu”

buttons sequentially to get into Service
Mode.
2. Re-write Lamp Hours (Normal)

- Use “up” or “down” buttons to select “
Lamp Hours (Normal)”, then use “left” or “
right” buttons to re-write the Lamp Hours.
3. Re-write Lamp Hours (ECO)

- The way of re-write “Lamp Hours (ECO)”
is the same as “Lamp Hours (Normal)”.
4. Exit Service Mode

- Use “up” or “down” buttons to select “
Exit”, then press “Enter” to exit the
Service Mode.
Note: left key = decrease lamp hour
right key =increase lamp hour

2-4 Repair Action
Repair action Change parts Software Description
page
Main Lamp Engine Fan I/O Lan Firmware EDID
Board Module Module Board Board
Version Update v v v chapter 5
OSD Reset v v v Chapter 4-5
EDID v Chapter 6
Re-write Lamp v Chapter 2-3
Hours Usage
Reset Lamp v Chapter 4-4
Hours
Fan Calibration v v Chapter 4-3-2
Network v Chapter 4-3-9
Function Test
Video v v v v Chapter 4-3
Performance
Optical v Chapter 4-3-1
Performance
Measure

Chapter 3
Troubleshooting
3-1 LED Lighting Message
POWER/STANDBY
Temp LED Lamp LED
Message LED
(Red) (Red)
(Amber/Green)
Standby State
Amber
(Input power cord)
Flashing
Power on (Warming)
Green
Lamp lighting Green
Flashing
Power off (Cooling)
Green
Error Flashing
(Lamp failed) Amber
Error Flashing Flashing

(Fan failed) Amber
Error Flashing
(Over Temp.) Amber
Note: Steady light No light

3-2 Main Procedure
The other troubleshooting procedures please refer to common service manual

3-1 (Main Procedure).
No Symptom Procedure
- Ensure the projector is not put on a soft pad and the air vent is not
blocked.
a. Lamp Fail: Power LED (flashes amber),Lamp LED (Steady light )
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Over Temp :Power LED (flashes amber), Temp LED (Steady

light )
- Check Fan and blower

1 Auto Shut Down
- Check Main Board
- Check thermal switch
c. Fan Fail: Power LED (flashes amber), Temp LED (flashes red)
- Do Fan calibration
- Check Fan and blower
- Check Main Board
- Check Color Wheel Module
- Check Photo Sensor Board

- Ensure the using 3D glasses is good and you must face the
projection.
- Ensure the CD in DVD is HQFS format or the graphic card from

PC can support 3D format.
3D Image Abnor-
2
mal - Ensure your standing distance is less than 6m from screen.
- Ensure the 3D function is on and execute “3D sync invert” in OSD

menu.
- Check main board.

- Ensure the battery is good.
3 Pen
- Ensure the battery is placed at a right direction.

No Symptom Procedure
- If you forget the Password, please do the following steps to get

the Universal Password:
(1) When you turn on the projector, the message "Enter
Security Code" appears. Please Input the "Current Security
Code 8642" by Remote Control, then press "Enter".
(2) Press "Menu" button, select "Setup", "Change Password",
then press "Enter" button. The message "Enter Security
Code" appears again, repeat step (1).
(3) The message "Enter New Security Code" appears. Input a
4-digits code (letters and/or numbers) that you define.
(4) To confirm, key in the password again. The "Security Code
change successfully" appear on the screen.
(1) (2)
Forget Projector
4
Password
(3)

Chapter 4
Function Test & Alignment Procedure

4-1 Test Equipment Needed
- PC
- DVD player with Multi-system, equipped “Component”, “S-Video”,”Composite” and “HDMI”
- HDTV Source (480P, 720P, 1080i, 1080P)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
4-2 Test Condition
- Circumstance brightness: Dark room less than 10.0 lux

- Product must be warmed up for 3 minutes.
- Screen size: 77 inches diagonal (for EX665UT/EX665UTi/EX565UT series)
87.2 inches diagonal (for EW675UT/EW675UTi series)
Zone Definition
< Figure: Zone A(as green line) Definition >

4-3 I/O Port Test
4-3-1 VGA Port Test
Note: - When doing function test, get in to service mode,choose

"lenstop",press enter,adjust the lens to the highest state
and then adjust "Zoom" and "Focus" to guarantee the image
maximum and clearest, then start test.
1. Frequency and Tracking Boundary

Procedure - Test equipment: video generator
- Test signal: EW675UT/EW675UTi series analog
1280x800@60Hz
EX665UT/EX665UTi/EX565UT��
series�
analog 1024x768��
@��
60HZ
- Test Pattern: General -1 or Master
General -1
- Check and see if the image sharpness is well per-
formed.
- If not, re-adjust by the following steps:
(1) Select “Frequency” function to adjust the total
pixel number of pixel clock in one line period.
(2) Select “Tracking” function and uses right or
left arrow key to adjust the value to minimize
video flicker.
- Adjust Resync or Frequency/Tracking/H. Position/
V. Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Resync,

Frequency or Tracking selection.
- Check if there is noise on the screen. Master
- Horizontal and vertical position of the video should be
adjustable to the screen frame.

Criteria - If there is noise on the screen, the product is consid-
ered as failure product.
- If there is noise on the screen, use “Phase” function to
adjust the screen.
- The PC mode functionally sure be workable include
support format with frequency and auto detected func-
tional will be workable.
2. Bright Pixel
1280x800@60Hz
EX665UT/EX665UTi/EX565UT series
analog 1024x768@60HZ
- Test Pattern: Gray 10
Inspection item - Bright pixel check.
Criteria - Please refer to Pixel specification table. Gray 10
3. Dark Pixel

- Test signal :��
EW675UT/EW675UTi series analog
1280x800@60Hz
analog 1024x768@60HZ��
-Test Pattern: White Pattern
Inspection item - Dark ��
pixel��
check.
White Pattern
Criteria ��
-P lease refer to Pixel specification table.

4. Bright Blemish
1280x800@60Hz
- Test Pattern: Gray 10 Gray 10
Inspection item - Bright blemish check.
Criteria - Please refer to Pixel specification table.
5. Dark Blemish
1280x800@60Hz
- Test Pattern: Blue 60
Inspection item - Dark blemish check.
Criteria - Please refer to Pixel specification table. Blue 60

Pixel specification (for EW675UT/EW675UTi Series)
Order Symptom Pattern Criteria

A≤ 4
1 Major Dark Blemish Blue 60 pattern
(diameter < 1 inch)
A≤ 4
2 Major Bright Blemish Gray 10 pattern
(diameter < 1 inch)
3 Bright Pixel Gray 10 pattern A=0
4 Dark Pixel White pattern A ≤ 7
5 Bright dot on frame Gray 10 pattern ≤1
6 Unstable pixel Any pattern A=0
7 Adjacent pixel Any pattern A=0
Pixel specification (for EX665UT/EX665UTi/EX565UT Series)
Order Symptom Pattern Criteria

A≤ 2
1 Major Dark Blemish Blue 60 pattern
(diameter < 0.5 inch)
A≤ 2
2 Major Bright Blemish Gray 10 pattern
(diameter < 0.5 inch)
3 Bright Pixel Gray 10 pattern A=0
4 Dark Pixel White pattern A ≤ 4
5 Bright dot on frame Gray 10 pattern ≤1
6 Unstable pixel Any pattern A=0
7 Adjacent pixel Any pattern A=0
6. Focus Test
- Test signal :EW675UT/EW675UTi series analog
1280x800@60Hz
- Test Pattern: Full screen
Inspection item - Focus check Full Screen
Focus unbalance - Defocus ≤ 2.5 pixel

- Flare ≤ 4 pixels
Criteria -From screen 780mm via visual to check focus, look at
the entire screen, focus shall be clear,crisp, and sharp
over the entire surface of the display pattern. (Blur
word on one of the corner after adjustment is accept-
able. However, the word should at least be recogniz-
able.)
Note: After adjust the focus , if the screen appear as picture A will be
regarded as OK .Otherwise , if the screen appear as picture B
will be adjudicated as NG.
A OK
B NG”Poor”

7. Distortion Test
Procedure - Test Pattern: Gerenal-1
EW675UT/EW675UTi series
- Test signal :1280x800@60Hz
- Screen size:87.2 inches diagonal
- Length of the screen diagonal:
2215mm
- Throw distance:209mm
- Vertical distance between lens center
and bottom of screen:293mm
General -1
- Test signal : 1024x768@60HZ
- Screen size: 77 inches diagonal
- Length of the screen diagonal:
1956mm
- Throw distance:236mm
- Vertical distance between lens center
and bottom of screen:329mm
Note:The detail distance please refer

to User’s Manual .
Inspection item - Distortion Test
Criteria: - Put the projector on the horizontal

table ,then turn on the projector ,then
connect the VGA cable.
Horizontal=(A+B-2C)/2C
Vertical=(D+E-2F)/2F
Calculate the value,and the standard

range is -0.7% ≤ X ≤ 0.7%, if the
value out of range,it will be regard as
“NG”.

8. Color Performance
Procedure - Test equipment: video generator.
1280x800@60Hz
- Test Pattern: Master, 64 gray RGBW or SMPTE bar

*P
lease use 1280x800@60Hz / 1024x768@60HZ signal, master pattern to
do test. Color cannot discolor to purple and blue.
Inspection item - Check if each color level is well-functioned. Master
- Color saturation
Criteria - Screen appears normal. It should not have any abnor-
mal condition, such as lines appear on the screen and
so on.
- Color appears normal.
- It is unacceptable to have few lines flashing.
- RGBW should all appear normal on the screen
and sort from R -G-B-W
-C
olor levels should be sufficient and normal. 64 gray RGBW
(The unidentified color levels on both left and
right sides should not over 4 color levels.)
- Gray level should not have abnormal color or heavy
lines.
- If color appears abnormal, please get into service
mode to do color wheel index adjustment.
SMPTE BAR

9. Optical performance
a. Measure setting
- Environment luminance: less than 2.0 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 0.49M--0.65 M
- Reset to default before measurement
Procedure - Press “Power→Left→Left→Menu”.

- Select “Spoke”.
b. Brightness
Procedure - Full white pattern

- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg. (P1~ P9) x 1.83 m2 (for EX665UT/EX665UTi/
EX565UT series)
Avg. (P1~ P9) x 2.20 m2 (for EW675UT/EW675UTi
series)
Criteria - 1200 ANSI lumen

c. Ful On/Full Off Contrast
Procedure - Full white pattern & full black pattern

- Use CL100 to measure brightness values of full white
pattern P5 & full black pattern B5 ( see image: full
white)
- Follow Contrast formula to calculate contrast values.
☼ Contrast Formul

P5/B5
Note: P5=center of white image
B5 = the center of black image.
Criteria - 1400:1
d. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness value
of P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula
ANSI Uniformity = Avg. (P1, P3, P7, P9) /
P5 X100%
Criteria - 65%

4-3-2 Composite Port And Audio Test
Procedure - Test equipment: DVD player

- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 0.49M--0.65M
Criteria - Check any abnormal color, line distortion or any noise
on the screen.
- Check if the sound from speaker.
- Check if “Volume” and “Mute” functions are nomal
4-3-3 S-Video Port Test

Motion video
- Test signal: S-Video
Inspection item - Video performance test
on the screen.
4-3-4 HDTV Test

(Only for EW675UTi/EX665UTi series)
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
on the screen.

4-3-5 HDMI Port Test
Procedure - Test equipment: DVD Player with HDMI output

- Test signal: 480P,576P,720p,1080P,1080i
Inspection item - HDMI performance test
Criteria - Ensure if the image is well performed and the color can
not discolor
- Check whether "mute" is normal.
4-3-6 3D Test
Procedure - Test equipment: PC with 3D display card, DLP 3D

goggles and 3D player software or
DVD player.
- Test signa l:3D Format movie (for PC HQFS format CD
(for DVD)
Inspection item - 3D test with 120Hz VGA port (for PC)
3D test with 480i Video (for DVD)
Inspection Distance - ��
3M--5M
Criteria - The image should not appear noise, flicker, shadow,
shocking, abnormal color.

4-3-7 Color Wheel Index Adjustment
Check pattern - Test signal: ��
EW675UT/EW675UTi series analog
1280x800@60Hz
- Test pattern: 64 gray RGBW
- Please press “Power”, “Left”, “Left” and “Menu”
buttons sequentially to get into Service Mode.
-Adjust “Color Wheel Index” to correct the test pattern.
Inspection item - Color saturation
Criteria - There should not have any lack of RGBW.
- Color levels should be sufficient and normal.
Note: Color Wheel Index should be adjusted when the test pattern
appears flashing, abnormal color, or missing color.
4-3-8 RJ45 Port Test
Note: The RJ45 Port Test procedure for EW675UT/EX665UT/EX565UT/

EW675UTi��
/EX665UTi/��
series is the same as EW675UTi ,we take
EW675UTi as an example here.
1. Write Down Projector IP

Write down the IP address: 192.168.0.100.

2. Network Setting
(1) Open the “Local area connection” ,choose “properties”.
(2) Select “Internet protocol (TCP/IP)”
(3)- Modify the IP address to 192.168.0.101,

and modify Subnet mask to 255.255.255.0
- Click “OK”
(4) Click “OK”.

3. Read Projector Information
(1) Connect the PC and the Projector with LAN Cable.
(2) Click “Internet Explorer”.
(3) Write the IP address: http://192.168.0.100
(4) Then the information will be shown on the web.
4-3-9 Wireless Testing
Note: Only
��
for EW675UTi/EX665UTi series.
1. Network Setting
The procedure please refer to the RJ45.
2.Download Optoma Presenter
(1)Write the IP address: http://192.168.0.100
(2) Click “Downloard”.
(3) Click “Downloard”.

(4) Click “Save”.
3. Install Optoma
��
Presenter
(1)Double click “��

Optoma Presenter ��
”.
(2) Click “OK”.
(3) Click “Next”.

(4) Click “I Agree”.

��
(7) Write
��
the name
(9) Click “Install”.

(10) Click “Finish”.
3.Wireless testing
(1) Before using this function, a USB dongle is needed to

connect theProjector and PC Host directly. When the
connection is OK, the PC will show a USB device
disk.
(2) Select “Optoma Presenter”
(3)Select the “search”(as red square),and click “OK”.
(4)The screen will appear the content which is same as

the PC .

4-4 Fan Calibration
Procedure - Turn on the projector and plug into the power cord.
- After the logo disappeared,press “power”-->”left”
-->”left”-->”right” ,if the screen appear the “Fan speed
will auto save” means success .
- Fan calibration is finished.
- Get into Service Mode (power-->left-->left-->menu)
and check the “Blower factory RPM” .
4-5 Run In Test
- Temperature: 29°C~35°C
- Circumstance brightness: Normal environment
- Screen size: No concern
- Display mode: ECO mode
After repairing each unit, it should be Ruin-in (refer to the below table).
Symptom Burn-in Time
Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours
- Get into Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the ruin in time is 4 hours.
You have to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.
Note: Please make sure that the hot exhaust airflows from projectors can flow towards the
aisle.

Get into Service Mode (Press power > left > left > menu)
Choose Burn-In Test > enter
Lamp On (Min) Press right key to adjust the time (50)
Lamp Off (Min) Press right key to adjust the time (10)
Set run in cycle Press right key to adjust the cycle
After setting up the time, choose burn-in mode and hit enter
4-6 Test Inspection Procedure
1. Check Points
Check item Check point
Firmware version All firmware version must be the lastest version
TB implementation Related TB must be implement
Cosmetic Cosmetic can not be broken
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Lamp cover It should be locked in the correct place.
Zoom in/out The function should work smoothly
Keypad All keypad buttons must operate smoothly
2. OSD Reset
After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) Choose "Option" and then execute "Reset" function

Chapter 5
Firmware Upgrade
Section 1: System Firmware Upgrade
5-1-1 Equipment Needed
Software: (DDP2431-USB)
- DLP Composer Lite 10.5
- EW675UTi_ system FW _All_Ver.XX (*.img)
- library 10.5
Note: The FW upgrade procedure for EW675UT/EX665UT/EX565UT/EW675UTi/
EX665UTi seriesis the same as EW675UTi ,we take EW675UTi as an example here.
Hardware:
- Projector
- Power Cord (42.50115G001)
- USB Cable mini USB to USB (A) (42.0028HG011)
- PC or Laptop
Note1: We will show the hot key of FW mode and how to check FW version,the other contents
please refer to common manual .
Note2: During FW upgrade procedure,please select "64KB" in "Skip Boot Loader Area".

5-1-2 Get into FW mode
1. Get into Firmware mode
- Plug in power cord to projector.
- Hold on “menu” until “Temp” and “Lamp“ LED light
on.
- Connect the projector with PC by USB cable.
Note: Plug in the USB cable to the PB/Mouse/Service

port.
5-1-3 Check FW version

1. Restart the unit and enter the ServiceMode
(Press Power --> Left --> Left -->Menu)
2. The firmware version will be shows as red
square .

Section 2: Pic FW Upgrade (RS-232)
Software and Hardware :

- EW675UTi_Pic FW_All_Ver.XX(*Hex).
- Power Cord (42.50115G001)
- RS232 Cable DSUB(F)9-DIN(M)3(42.83618G001 )
Note: The FW upgrade procedure for EW675UT/EX665UT/EX565UT/EW675UTi/

EX665UTi series is the same as EW675UTi ,we take EW675UTi as an example
here.

5-2-2 PIC Firmware Upgrade
Procedure
1. Set up
- Plug in the RS232 cable to RS232 port.

- Press"Menu",and plug in the power cord until the
temp LED flash red .
2. Execute
��
the “PICGA002 Downloader” file.
3. Select the COM Port which you are using.
4. Select "19200".

5. Click "LOAD" to search the PIC FW file.
6. Click "SEND".
7. Click "OK".
8. The firmware upgrade procedure will run

automatically.

9. Click "OK",then close the window.
10.Restart the unit and enter the Service

Mode(Press Power --> Left --> Left-->Menu).
The firmware version will be shown as red
square on the screen.

Section 3: Network FW Upgrade Procedure
Note:The network FW upgrade procedure of EX565UT/EW675UT/EX665UT series can be

shown at commmon Service Manual.
Section 4: Ruby FW Upgrade Procedure
Note:Only for projector EW675UTi/EX665UTi series

Software :
- Ruby firmware file
Hardware :
- Projector
- Power Cord (42.50115G001)
- LAN Cable
- U disk
- PC
Note:Copy the FW which needed to upgrade to the U disk, which must be named
"fupgrade".

5-4-2 ��
Projector ��
& ��
PC Setting
1.��
- Plug in power cord to the projector
- Plug in LAN cable to the projector.
- Plug in U disk to the projector.
2. - Turn on the projector, then press “Menu” button to

get into OSD menu.
- Use “right” button to select “SETUP”.
3. Select “Network”, press “Enter” button.

4. Remove the light mark to “DHCP”, then press “Enter”
button to select “Off”, press “Enter” button.
- The IP address will be shown on screen.
- Write down the IP address:192.168.0.100.
- Ensure the IP address, Subnet Mask,Gateway and
DNS are right as the the picture shows.
5-4-3 Network Setting
1. Double click the “Local area connection”,

choose “Properties”.
2. Select “Internet protocol (TCP/IP)”, then

click “Properties”.

3. Modify the IP address to 192.168.0.101, and
modify Subnet mask to 255.255.255.0.
Note: The HOST ID (192.168.0.XXX) of PC IP address

must be different from the projector IP address
written down.
4. Click “OK”.
5. Click “Close” to quit the setting screen.
5-4-4 Install teraterm-4.69
1. Install the Teraterm-4.69 .

2. Click next to continue Setup.
3. Read license agreement

- Choose “I accept the agreement”
- Click “next”
4. Click “Browse”,select the teraterm folder,then click

next.
5. Click “next”

6. Click “next”
7. Click “next”
8. Click “next”
9. Click ”Install”

10. Click “next”
- Click “next”
12. Click “Browse”, select the LogMeTT, then click next.

16. Cancel launch LogMeTT, click ”Finish”
17. Click ”next” to continue

- Click “next”
19. Click “Browse”, select the TTLEditor ,then click next.

23. Cancel launch TTLEditor, click ”Finish”
24. Cancel launch Tera Term, click ”Finish”
5-4-5 Upgrade Network FW
1. Double click the Tera Term that has been

installed.

2. Set it as the picture shows
- Host : the projector ‘s IP address
- Cancel the “History”
- Service: choose the Telnet
- Protocol :IPv4
- Click “OK”
3. Then “pw#” will be appeared .
4. Choose “control”--->”Macro”
5.- Choose
��
the document named “WXGA.ttl” (For
EW675UTi series), the document named "XGA.ttl"
(For EX665UTi series).
- Click “open”

6. The system will automatically upgrade, it will
sustained 8 minutes. The FW will be completed since
no character flashed .
Note: Don’t move the fixture when upgrade
the FW.
5-4-6 Check FW version
1. Restart the unit and enter the Service

Mode(Press Power --> Left --> Left -->Menu)
2. The firmware version will be shows as red
circle.

Section 5: Pen/ RF Board FW Upgrade Procedure

(Only for projector EW675UTi/EX665UTi series)
Software :
- EW675UTi/EX665UTi Series_PB(Pen) FW_XXX.hex

- EX665UTi/EW675UTi series _PB (RF Board)_XXX.hex
Note:1.The RF board FW upgrade procedure is the same as the pen FW upgrade’s.
2. When upgrade new pen FW, please update new RF FW at the same time.
Hardware :
- PB Radio Board(80.8JQ11G001)
- PC
- Pen FW Fixture
- Pen

5-5-2 FET-Pro430-Lite Setup
Procedure
1. Choose "Setup.exe" Program.
2. Click "Next".
3. Read "License Agreement".

- Choose I accept and agree to be bound by all
theterms and conditions of this License Agreement".
- Click "Next".
4. Click "Next".

5.Click "Next".
6. Click the browse button to change the

downloading location to "program files".
- Select "everyone"
- Click "Next".
7. Click "Next".
8. Writing system registry values.

9. Click "Next".
10. Click "Close"
5-5-3 U
SB Driver Upgrade Procedure
1. Connect the Pen/RF board and PC with pen FW fixture.
Note: 1.Use pen FW fixture to connect pen/PB Radio

board and pen FW fixture.
2.Then take off as red direction,connect the RF

board and PC with pen FW fixture.(Please
connect the connector which has been marked
to the connector near "1" of the RF board.

2. The window "Hardware Update Wizard" will show
automatically.
- Select "Install from a list or specific
location(Advanced)"
3. Click" Next"
4. Select "Include this location in the search"

- Click the browse button to change the
downloading location
- Select"WinXp"
- Click"Ok"
- Click"Next"
5. Writing system registry values.

6. When window"Hardware Installation" appeared, click
"Continue Anyway"
7. Click "Finish".
Note: If the PC appear "Found New Hardware Wiszard"

picture again, repeat step 2 to install USB Drivier
once more.
5-5-4: Pen/RF Board FW Upgrade

Procedure
1. Double click “Lite FET-Pro430”.
2. Select ”MSP430F2xx” .

3. Select “MSP430F2274” .
4. Select “Setup->Memory Options”, click “Memory

Options”
5. Select options as right photo marks.

- Click “ Ok” .
6. Select “Setup->Connection/Device reset”,click

“Connection/Device reset” .

7. Select options as right photo marks.
- Click “ Ok” .
8. Select “Open Cord File” .

- Choose “EW675UTi/EX665UTi series_PB(Pen)
FW_All_Ver.A (FW Ver.2.1.1) ”(Pen firmware)
Note:When upgrade RF Radio BD,please choose RF

board firmware.
- Click “Open” .
9. Click "Auto Prog".

- The firmware will start to update .

10. When “Pass” appear, the FW update completely
and closed the window.
11.- Restart the unit and enter the Service Mode(Press

Power --> Left --> Left -->Menu).The RF board
firmware version will be shown as red square on the
screen.
- Open the pen ,make sure the pen has connected

with the projector,then select “Menu=>options=>
PointBlank => information”.The pen firmware version
will be shown as red square on the screen.

5-5-5: RF Board FW Upgrade Procedure (Second method)
Software :
- EX665UTi/EW675UTi series _PB (RF Board)_XXX.bin
- Interactive 1.0.0.2.zip
Hardware :
- Projector
- Power cord
- PC or Laptop
- Mini USB cable
Note:When upgrade RF Board firmware using this method,it is uncessary to assemble the
projector.

5-5-6 Get into FW mode
1. - Get into service mode.
- Switch the USB mode from “Mouse” to “Debug” and
do not close the OSD.
- Connect the projector with PC by USB cable.
Note: Plug in the USB cable to the PB/Mouse/Service

port.

Install DLP device driver
1. Execute the “Install DLP Device Driver” from
Start->All Programs->DLP Composer™ Lite 10.5
->Install
��
DLP Device Drivers�.
Note: The DLP Device Drivers should be installed from

DLP
��
Composer™ Lite
��
10.5 or above DLP
Composer™ Lite 10.5 .
2. - Choose all items and click install.

Note:Please remove all external USB devices before
installation.
- Click “Install”
3. - Click “Next”

4. Click “Finish”
5. Click “Next”
6. Select “Yes”
7. Click
��
“Finish”

8. Click “Next”
9. - Select “I accept the terms in the license agreement”
- Click
��
“Next”
10. Click
��
“Install”

12. Click “Next”
13. - Select “I accept the terms in the license

agreement”
- Click “Next”
14. Click “Next”
15. Click “Install”

17. Close the “DLP Composer Driver Manager”

5-5-7: Install DLP Pointblank
Firmware Upgrade Tool
1. - Double click Interactive 1.0.0.2
- Execute Setup.exe
2. Click "Next"
3. Click "Next"
4. Click "Next"

5. Click "Close"
5-5-8: Pen/RF Board FW

Upgrade Procedure
1. Execute the “DLP Pointblank Firmware Upgrade
Tool.exe” from Start->All Programs->Dell Interactive
Upgarde Tool 1.0.0.2-32 bit.
2. Make sure the USB Connection Opened.

3.- Click Browse to select firmware file.
- Click "Open "
4. Click "Download "
5. “Done” will appear when upgrade sucess.
6.Turn off the projector and turn on the projector

again,get into the service mode to check the firmware
version.

Chapter 6
EDID Upgrade
6-1 Projector EDID Upgrade Procedure
- The upgrade procedure for VGA and HDMI ports please refer to common manual
chapter 6.
- Please use “ EDID 0.81.exe” Program and Key in the serial number into the “Unit No”
blank space.
- Please turn on the projector when upgrade the EDID .

Appendix A (Exploded Image)
DC
68
71
69
70
72
67
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential I

Parts
P/N Description
Supply
1 70.8JR01G001 ASSY TOP COVER MODULE EW675UT
2 70.8JR02G001 ASSY BOTTOM COVER MODULE EW675UT
3 70.8JR03G001 ASSY IO COVER MODULE EW675UT
4 70.8JR04G001 ASSY MIRRON BACK COVER MODULE EW675UT
5 70.8JR05G001 ASSY FRONT COVER MODULE EW675UT
6 70.8JR11G001 ASSY LAMP DRIVER MODULE EW675UT
7 70.8JR07G001 ASSY LVPS MODULE EW675UT
8 70.8JR08G001 ASSY MAIN BOARD MODULE EW675UT
9 42.0030EG011 FFC 8P P=0.5mm MAIN BOARD TO RF BOARD
150mm LITEBOARD
10 85.1A523G060 SCREW PAN MECH M3*6 NYLOK, GREEN
11 61.00029G001 SCREW PAN MECH M3*5*D8 Ni
12 51.8JR06G001 LEFT COVER PC EW675UT V
13 51.8JR07G001 RIGHT COVER PC EW675UT
14 61.8JR02G001 FOCUS RING AL EW675UT
15 61.00061G001 LOCK SCREW PAN MECH M3*8.5-3.5 Ni
16 52.8HS02G001 SPEAKER RUBBER HOLDER UST
17 52.8HS11G001 BLOWER AIR TIGHT F12. NP-U250X
18 51.8HS18H003 ROD BLOWER DUCT PC LN2520 BLACK NEW NP-
U250X
19 52.8HS01G003 5020 BLOWER RUBBER FOR ULTRA SHORT
THROW
20 61.87340G001 STAND OFF M3*4L D8.0 2100MP
21 85.1C123G080 SCREW ISO M3*8mm NI PH W/LW
22 61.8HS14H013 MB TOP SHIELDING AL5052 0.6t EW675UT
23 51.8HS06H004 FOCUS RING HOLDER PC LN2520A BLACK NP-
U250X
24 51.8HS08H003 FOCUS RING COVER PC LN2520A BLACK NP-U250X
25 85.1F123G080 SCREW PAN MECH W/SF M3*8 NI GREEN
26 49.8JC01G001 SUNON 50*20mm/WIRE LENGTH 190mm BLOWER V
27 49.8JF01G002 DELTA 45*10mm/WIRE LENGTH 180mm BLOWER V
28 61.8JF01H001 LAMP MASK PLATE AL5052 0.6t NP-U300X
29 85.1F126G060 SCREW PAN MECH W/SF M2.6*6 Ni
30 85.1C224G050 SCREW PAN MECH M4*5 COLOR W/TOOTH WASH
31 85.1A123G080 PAN SCREW M3*8 FOR YM-64 FRONT CELL & SP
32 85.005AGG308 SCREW HEX I/O #4-40 H3.5*L8 NI NYLOK
33 85.1A523G040 SCREW PAN MECH M3*4 NYLOK
34 52.8HS14G001 FOCUS RINGHOLDER SPONGE JK1105 NP-U250X
35 85.1F524G090 SCREW PAN MECH W/SF M4*9 Ni NYLOK
36 85.005AGG308 SCREW HEX I/O #4-40 H3.5*L8 NI NYLOK
37 61.000B7G001 STAND OFF M3.0*6 H8.3mm Cu.
EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential II

38 51.8HS25G001 MYLAR LVPS NP-U250X
39 49.8JC02G001 SUNON GM1255PHV1-A 55*15mm/WIRE LENGTH V
190mm FAN
40 61.8CE15G002 5515 FAN HOLDER S500wi
41 85.1A526G060 SCREW PAN MECH M2.6*6 Ni NYLOK
42 52.8CE09G001 AXIAL FAN RUBBER SIDE 4310WX
43 52.8CE08G001 AXIAL FAN RUBBER BOTTOM 4310WX
44 51.00001G001 CABLE TIE PG-YJ-80
45 61.00079G002 GROUNDING CABLE CLAMP (SPTE)
46 51.81541G001 TAPE 3M J350 17*30mm
47 51.8JR23G001 EXTENTION LATCH WASHER NYLON 66 PINGOOD
EW675UT
48 41.81M02G001 EMI GASKET W17*H23*L30mm
49 41.8JC06G001 EMI GASKET 35.5_W13*H6*L35 mm FOF51H
50 41.8JC01G001 EMI GASKET W10*H1*L60 mm
51 80.8JQ11G001 PB RADIO BOARD FOR EX665UTI PROJECTOR
52 51.8JR44G001 LIMIT SWITCH MYLAR EW675UT
53 51.8JR20G001 RIGHT COVER SPEAKER NON WOVEN TISSUE
EW675UT
54 51.8BY18G002 LIMIT SWITCH HOLDER PPS FOR EX765
55 51.8BY19G001 LIMIT SWITCH BOTTOM HOLDER PPS EX765
56 41.82G12G001 EMI GASKET W14*L25*H4mm EP719
57 41.81Y01G001 EMI GASKET W10*L45*H8mm
58 41.8JL01G001 EMI GASKET W17*H25*L30
59 51.00243G001 WASHER PLASTIC OD8XID4.3X1.5T
60 49.8JR01G001 SPEAKER 5W 8-OHM EW675UT V
61 51.8JR45G001 CABLE CLAMP NYLON EW675UT
62 41.8JQ02G001 EMI CORE K5B FS23.8*6.3*12.5-1.1
63 51.8JR49G001 FOCUS RING TEFLON T=0.3mm EW675UT
64 51.8JR09G001 LAMP COVER PC EW675UT V
65 51.8JR03G001 MIRROR FRONT COVER PC EW675UT V
66 75.8JR01G012 UST 0.3 ENGINE MODULE WXGA W/O LAMP MOD- V
ULE WITH AL COATING FOR FUO
75.8JR01G002 UST 0.3 ENGINE MODULE WXGA 280W PHILIPS
E21.7 WITH AL COATING FOR FUO, NON BLACK
67 70.8JR25GR01 ASSY RIGHT COVER MODULE (SERVICE) V
68 75.8JC03GR01 ASSY COLOR WHEEL MODULE FOR NP- V
U310W(SERVICE)
69 80.8GU04G001 PCBA PHOTO SENSOR BOARD FOR S300wi PRO- V
JECTOR
70 80.8HS09G001 PCBA FPC CABLE 2L FOR ULTRA S/T PROJECTOR V
71 80.8HS02G001 PCBA DMD BOARD BY FPC FOR ULTRA S/T PRO- V
JECTOR
72 48.8EJ01G001 0.65’’ WXGA 2xLVDS SERIES 450 DMD -8 TI V
EW675UT/EX665UT/EX565UT Series Confidential III

Assy Top Cover Module
Assy Top Cover Module
Item P/N Description Part Supply

1 51.8JR01G001 TOP COVER PC EW675UT V
2 51.8JR13G001 TOP IR LENS PC EW675UT
3 80.8JQ05G001 PCBA IR SENSOR BD FOR EX665UT[PROJECTOR]
4 51.8JR12G001 LEFT COVER FIX FRAME PC EW675UT
5 85.0A123G050 SCREW P/F MECH M3*5 Ni
6 85.1A123G050 SCREW PAN MECH M3*5 Ni
7 51.8JR27G001 TOP IR MYLAR FORMAX EW675UT
8 52.8JR02G001 TOP COVER AIR THIGHT SPONG 1 EW675UT
9 52.8JR03G001 TOP COVER AIR THIGHT SPONG 2 EW675UT
10 51.81541G001 TAPE 3M J350 17*30mm
11 51.8JR46G001 LAMP COVER LIGHTCUT FORMAX EW675UT
EW675UT/EX665UT/EX565UT Series Confidential IV

Assy Bottom Cover Module

1 51.8BB15G011 SECURITY BAR CAP PC LN2520 WHITE HD20
2 75.8JR03G001 BUY ASSY BOTTOM COVER MODULE EW675UT V
3 51.8JR47G001 KEY LOCK LIGHTCUT FORMAX EW675UT
4 52.88B01G003 ELEVATOR FOOT RUBBER FRONT FOR EP782
5 52.8JR01G001 CABLE SLOT RUBBER FOR EW675UT
6 57.00023G001 GLUE RED FOR THREAD LOCKER(PRE-ASSY) LOCTITE:271
7 61.87C11G001 KEYLOCK SHIELDING PLATE K1
8 61.8BB09G001 SECURITY BAR EX525ST
9 61.8HS01G003 BOTTOM BASE MG-ALLOY FOR ULTRA SHORT THROW
10 85.1F123G080 SCREW PAN MECH W/SF M3*8 NI GREEN
11 85.WA123G060 SCREW PAN TAP M3*6 Ni
12 86.03123G035 HEX CAP HEAD NUT M3*0.5P L3.5
EW675UT/EX665UT/EX565UT Series Confidential

Assy IO Cover Module

1 70.8JR22GR01 ASSY I/O COVER MODULE(SERVICE) V
35.8JQ01G001 IO LABEL NON RUBY PC EX665UT
2 43.8JR01G001 ASSY AC INLET WIRE 255mm EW675UT
3 49.8EF01G001 SPEAKER 5W 8-OHM EX612 V
4 51.00140G001 CABLE TIE PG-YJ-120
5 51.8JR08G001 IO COVER PC EW675UT
6 51.8JR10G001 FILTER HOLDER PP EW675UT
7 51.8JR11G001 FOCUS ADJUST LINK COVER PC FOR EW675UT
8 51.8JR19G001 IO COVER SPEAKER NON NON WOVEN TISSUE EW675UT
9 51.8JR21G001 FOCUS ADJUST LINK MYLAR EW675UT
10 51.8JR42G001 AC INLET MYLAR EW675UT
11 51.8JR48G001 FOCUS LINK COVER MYLAR EW675UT
12 57.83N01G001 TEFLON FOR PD726W
13 61.00092G001 SPEAKER SHOULDER SCREW M3x7 NYLOK
14 61.8HS15H001 AC INLET HOLDER SECC 1.0t UST
15 61.8JR01G001 FOCUS RING EXTENTION LATCH AL EW675UT
16 85.1A523G040 SCREW PAN MECH M3*4 NYLOK
EW675UT/EX665UT/EX565UT Series Confidential VI

Assy Mirror Back Cover Module

1 41.85Y01G001 EMI GASKET W12*H12*L27
FFC 24P P=0.5mm MAIN BOARD TO KEYPAD BOARD
2 42.00300G031 550mm EW675UT
3 42.00412G011 W.A. 3P #28 280mm for IR Sensor BD EW675UT
4 51.00091G011 LATCH POM PINGOOD DL-009
5 51.8JR04G001 MIRROR BACK COVER PC EW675UT V
51.8JR03G001 MIRROR FRONT COVER PC EW675UT V
6 51.8JR14G001 FRONT IR LENS PC EW675UT
7 51.8JR16G001 ENTER KEY BUTTON PC EW675UT
8 75.8JR15G001 KEYPAD BUTTON MODULE EW675UT
9 80.8JQ03G001 PCBA KEYPAD/B FOR 0.3_UST_XGA PROJECTOR V
10 80.8JQ05G011 PCBA IR SENSOR BD FRONT FOR EX665UT[PROJECTOR]
11 85.1A123G060 SCREW PAN MECH M3*6 NI
12 85.3A122G040 SCREW CAP MECH M2*4 Ni
13 85.4A123G050 SCREW FLAT MECH M3*5 NI
EW675UT/EX665UT/EX565UT Series Confidential VII

Assy Main Board Module
EW675UT/EX665UT/EX565UT Series Confidential VIII

1 41.8JC03G001 EMI GASKET W12*H1.5*L10 P TYPE
2 41.8JC04G001 EMI GASKET W11*H1.0*L5 P TYPE
3 41.8JQ01G001 Gasket H1.0mm RCA&S-VIDEO &AUDIO
4 42.00200G012 CABLE VGA 5.0M 15P EX665UT V
5 51.8JR24G001 MAIN BOARD SHIELDING A FORMAX EW675UT
6 51.8JR25G001 MAIN BOARD SHIELDING B FORMAX EW675UT
7 51.8JR26G001 MAIN BOARD SHIELDING C FORMAX EW675UT
8 51.8JR28G001 MAIN BOARD SHIELDING D FORMAX EW675UT
9 61.00069G011 HEX SCREW M3x16mm Cu
10 61.00080G001 STAND OFF H=6.0 M2/M3*L6 Sn EP910
11 61.000B8G003 STAND OFF M2.6x13.55mm
12 61.8HS13H024 MAIN BOARD SHIELDING BOTTOM AL 0.8t FOR EW67UT

13 80.8JQ06G001 PCBA I/O BOARD FOR 0.3_UST_XGA PROJECTOR V
80.8JQ08G001 PCBA LAN MODULE BOARD FOR EX665UT/
14 EW765UT[PROJECTOR] V
15 80.8JR01G001 PCBA MAIN BD FOR 0.3_UST_WXGA[PROJECTOR] V
16 85.1A122G050 SCREW PAN MECH M2*5 Ni
17 85.1A123G060 SCREW PAN MECH M3*6 NI
18 86.0A123G024 HEX NUT M3*5.5*0.5P L2.4 Ni
EW675UT/EX665UT/EX565UT Series Confidential IX

Assy Front Cover Module

1 85.4A123G050 SCREW FLAT MECH M3*5 NI
2 51.8JR05G001 FRONT COVER PC EW675UT V
3 51.00091G001 STRIKER NYLON PINGOOD DL-008
EW675UT/EX665UT/EX565UT Series Confidential

Assy LVPS Module

1 42.0045AG011 W.A. 16P 185mm LVPS TO MAIN BD UL1007 S500wi
2 75.87U02G001 ASSY INTERRUPTER SWITCH P5260 L=280MM V
3 75.8JR01GP01 ASSY 280W LVPS AC conn WITH EUP FOR EX665UTI V
EW675UT/EX665UT/EX565UT Series Confidential XI

Assy Lamp Driver Module
13
EW675UT/EX665UT/EX565UT Series Confidential XII

1 41.82L03G001 EMI GASKET W20*H5.5*L20mm ARES
2 42.00425G002 W.A. 5P #28 180mm MAIN BOARD/LAMP DRIVER 4310WX
CABLE W.A. 2P #20 210mm LVPS TO LAMP DRIVER FOR NP-
3 42.0044CG001 U250X
4 51.00140G001 CABLE TIE PG-YJ-120
5 51.8HS24G004 MYLAR LAMP DRIVER HOLDER NP-SERIES
6 51.8HS34G011 LAMP DRIVER HOLDER PLASTIC280WPPS+40%GFU30
7 51.8JR43G001 LAMP DRIVER HOLDER MYLAR EW675UT
8 52.8JR04G001 LAMP DRIVER HOLDER SPONGE EW675UT
9 52.8JR07G001 LAMP DRIVER HOLDER SPONGE 2 EW675UT
10 61.8HS17G004 LAMP DRIVER HLODER AL5052 0.8t NP-SERIES
11 75.87C18G001 ASSY PHILIPS LAMP DRIVER 280W
12 85.1A523G060 SCREW PAN MECH M3*6 NYLOK, GREEN
13 70.8JR24GR01 ASSY OSRAM LAMP DRIVER MODULE V
EW675UT/EX665UT/EX565UT Series Confidential XIII

D.P.
EW675UT/EX665UT/EX565UT Series Confidential XIV

1 DC.8JQ01G001 D.C EX665UTi
2 35.86301G001 SPEC LABEL BLANK PD120
3 57.00001G001 PACK SIO2 DRIER 20g
4 56.8HS03G001 EPE BAG NP-U250X
5 55.8JR01G001 OUTSIDE CARTON AB FLUTE EW675 UT V
6 35.52302G091 LABEL CARTON 108*92 BLANK
7 35.80N05G001 PALLET LABEL (W)100mm X(H)53mm FOR OPTOMA MODEL
8 56.8JR01G001 CUSHION EPE LEFT EW675 UT
9 56.8JR02G001 CUSHION EPE RIGHT EW675 UT
10 55.8JR04G001 FRONT PAPER PAD AB FLUTE EW675 UT
11 55.8JR05G001 BACK PAPER PAD B FLUTE EW675 UT
12 35.82001G111 AK LABEL 3”*3” BLANK
13 55.8JR02G001 ACCESSORY BOX B FLUTE EW675 UT
CABEL POWER CORD 3M US RECLOSABLE FASTENERS-
14 42.00102G012 ”POWER “ INFOCUS V
15 45.8JR01G002 REMOTE CONTROL OF EW675UTi WITH LASER (White) V
16 36.8JQ02G001 QUICK START CARD MULTILINGUAL EX665UTi/EW675UTi
17 36.00024G001 WARRANTY CARD US FOR LPP SERIES, 1 YEAR
18 36.00040G001 INSTRUCTION CARD (OPTOMA)-BEFORE RETURN
19 36.8JQ01G001 USER’S GUIDE MULTILINGUAL (CD) EX665UTi/EW675UTi V
20 42.00200G012 CABLE VGA 5.0M 15P EX665UT V
21 70.8JR06G001 Optoma PB EW675UT
22 55.8JR03G001 PB BOX E FLUTE EW675 UT
23 56.8JR03G001 PB MAIN SPONGE FOR EW675UT
24 56.8JR04G001 PB COVER SPONGE FOR EW675UT
25 46.80S01G101 BATTERY #7 1.5V NOVACELL
EW675UT/EX665UT/EX565UT Series Confidential XV

Appendix B
I. Serial Number System Definition
Serial Number Format for Projector
Q 8JR 1 20 AAAA A C 0001
1 2 3 4 5 6 7

1 : Q = Optoma
2 : 8JR = Project code
3 : 1 = Last number of the manufacture year (ex:2011 = 1)
4 : 20 = week of the manufacture year ( ex:the twentieth week of the

year = 20)
5 : AAAAA= Not Defined
6 : C = Manufacture factory (CPC)
7 : 0001= Serial Code
EX: Q8JR120AAAAC0001
This label represents the serial number for EW675UTi. It is produced at CPC on twenty
week of 2011.
EW675UT/EX665UT/EX565UT Series Confidential XVI

II. PCBA Code Definition
PCBA Code for Projector
A B XXXXXXXXXX C XXX EEEE
1 2 3 4 5 6

1 : ID
2 : Vendor Code
3 : P/N
4 : Revision
5 : Date Code
6 : S/N
EW675UT/EX665UT/EX565UT Series Confidential XVII

Ew675ut Ex665ut Ex565ut Ew675uti Ex665uti Series Service Manual v4.0

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ew675ut Ex665ut Ex565ut Ew675uti Ex665uti Series Service Manual v4.0

Uploaded by

Copyright:

Available Formats

SERVICE MANUAL

Date Revise Version Description

2011.8.22 V1.0 Initial Issue

Modify Chapter 5: 1.����������������������

Modify Chapter 4: Add distortion test.

2012.04.10 V4.0 Add the second method to upgrade RF Board FW

Copyright Apr 2012. All Rights Reserved

This manual is applied to EW675UT/EX665UT/EX565UT/EX665UTi/EW675UTi Series

Copyright Apr 2012

EX565UT series include: EX565UT,TX565UT-3D,OP220UT,OP250UT,OP255UT

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential I

Parts EW675UT EW675UTi EX665UT EX665UTi EX565UT

Main Board 80.8JR01G011 80.8JR01G001 80.8JQ01G011 80.8JQ01G001 80.8JQ01G021

Interface Board N/A 80.8JA07G001 N/A

PB Module N/A SP.8JR01GC01 N/A SP.8JR01GC01 N/A

Fan N/A 49.8JF03G011

Fan 49.87Y01G001 49.87Y01G011

DMD 48.8EJ01G001 48.8CQ01G003

Lamp SP.8JR03GC01 SP.8JQ01GC01

Engine 75.8JR06GR01 75.8JQ12G002

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential II

Compatible Mode 1-2

Chapter 2 Disassembly Process

LED Lighting Message 3-1

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential III

Chapter 5 Firmware Upgrade

PCBA Code Definition XIII

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential IV

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

1. Unscrew 1 screws (as red circle) ,so

2. Unscrew 3 screws (as red circles ) and

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

1. Unscrew 8 screws (as red circle A) from

2. Unscrew 1 screws (as red circle) from

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

1. - Unplug 1 connect (as red circle A)

- Tear 1 Mylar (as red circle B)

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

2. Unscrew 2 screws (as red circles) to

3. Unscrew 4 screws (as yellow circles).

4. Unscrew 7 screws (as red circles) from

5. Pull out main board module.

6. Unscrew 4 screws (as green circles) ,

IO Board Multimedia Board

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

A LVPS Black wire tube (16 pin)

B Lamp Black wire tube (5 pin)

Compose of Red/Blue/Black Wire (3

Compose of Red/Blue/Black Wire (3

Compose of Red/Black/White Wire (3

Compose of Black/Yellow/Red Wire

Compose of Red/White/Black Wire

H Left Speaker Compose of Red/Black Wire (2 pin)

I Right Speaker Compose of Red/Black Wire (2 pin)

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

MainBoard Bottom Shielding

2-2-6 Disassemble Front

1. Disassemble front cover ,it is designed by

Keypad Button Latch Pom

3. Unscrew 4 screws(as red circles) and

Modify Chapter 5: 1.��

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 1-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 2-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 3-

EW675UT/EX665UT/EX565UT/EW675UTi/EX665UTi Series Confidential 4-