Tm1500 Repair Manual 7600, 7700, 7800 Tractor

Technical manual
John Deere
7600, 7700, 7800 Tractors
Repair manual
For complete service information also see:

Diagnostic and testing manual 7600, TM1501
7700, 7800 tractors
Series 400, 6076 diesel engine. Repair CTM42
manual
Series 3029, 4039, 4045, 6059, 6068 CTM3274
diesel engine. Repair manual
Operation manual 7600, 7700, 7800 OMAR112756
tractors
English
TM1500
TM1500 - 7600, 7700 and 7800 Tractors
Grp Description Page

Foreword 1
Dealer Predelivery Service 2
Quick Reference Specifications 3
05 Safety
05 Safety
Handle Fluids Safely-Avoid Fires 4
Prevent Battery Explosions 5
Prepare for Emergencies 6
Prevent Acid Burns 7
Handle Chemical Products Safely 8
Avoid High-Pressure Fluids 9
Park Machine Safely 10
Support Machine Properly 11
Wear Protective Clothing 12
Work in Clean Area 13
Service Machines Safely 14
Work in Ventilated Area 15
Illuminate Work Area Safely 16
Replace Safety Signs 17
Use Proper Lifting Equipment 18
Service Tires Safely 19
Avoid Harmful Asbestos Dust 20
Avoid Heating Near Pressurized Fluid Lines 21
Remove Paint Before Welding or Heating 22
Use Proper Tools 23
Dispose of Waste Properly 24
Live With Safety 25
10 General Information
05 General Information
General Specifications 26
Sealants and Adhesives Cross-Reference Chart 29
Glossary of Terms 30
Metric Bolt and Cap Screw Torque Values 32
Unified Inch Bolt and Cap Screw Torque Values 34
20 Engine
00 Component Removal and Installation
Special or Essential Tools 36
Service Equipment and Tools 37
Specifications 38
Repair Engine-Use CTM 39
Remove Engine 40
Install Engine in Repair Stand 45
Install Engine 46
05 Engine Repair
Access to Intake and Exhaust Valves 48
Access to Front Crankshaft Seal 49
Access to Rear Crankshaft Seal-PST or PQT W/Creeper 50
Access to Rear Crankshaft Seal-PQT W/O Creeper 51
Access to Camshaft 52
Access to Timing Gear Cover 53
Remove and Install Engine Valve Cover 54
Remove and Install Front Cooling Assembly 55
30 Fuel, Air Intake, and Cooling Systems
05 Throttle Controls
Specifications 57
Adjust Hand-Foot Throttle With Mechanical Linkage 59
10 Diesel Fuel System
Specifications 61
Fuel Tank System-Exploded View 62
Remove and Install Fuel Tank 63
15 Air Intake System
Inspect and Service the Air Intake 64
20 Engine Cooling System
Specifications 66
Test Radiator and Cap 67
Remove and Install Radiator 68
Remove and Install Viscous Fan Drive 69
Inspect Belt Tensioner 70
Replace Belt Tension Mechanism 71
Fan Belt Routing- 7600 72
Fan Belt Routing- 7700 and 7800 73
25 Air Conditioning Condenser and Coolers
Remove Fuel-Hydraulic Oil Cooler/Condenser 75
Leak Test Fuel-Hydraulic Oil Cooler/Condenser 77
Install Fuel-Hydraulic Oil Cooler/Condenser 78
40 Electrical
05 Connectors
Other Material 80
Using High-Pressure Washers 81
Replace Connector 82
Install Contact 83
Remove Connector Body from Blade Terminals 85
Replace (Pull Type) Connectors 86
Replace (Push Type) Connectors 87
Replace , Large and Pin Type Connectors 88
Replace Blade Type Connectors 89
Replace Small Socket Connector 90
Replace Small Pin Connector 91
Replace Connectors 92
Install Contact 94
Use Electrical Insulating Compound 96
10 Wiring Harness Routings
Ground Point Locations 97
Cab Harness Routing- Power Shift Transmission 99
Cab Harness Routing- Transmission 101
Cab Harness Routing- Power Shift and Transmission 103
Open Station Harness Routing and Component Identification 104
Harness Routing and Component Identification- Power Shift Transmission 106
Harness Routing and Component Identification-Transmission 107
PowrQuad
PowrQuad is a trademark of Deere & Company.
Engine Harness Routing and Component Identification- 6068 Engine (7600 Tractor) 108
15 Charging Circuit
Repair Alternator-Use CTM 111
Remove and Install Alternator 112
20 Starting Circuit
Specifications 114
Repair Starter-Use CTM 115
Remove and Install Starter Motor 116
Replace Starter Circuit Relay 117
Replace Fusible Link 118
Replace Neutral Start Switch-Transmission 119
Replace Neutral Start Switch- Power Shift Transmission 120
Replace Gear Encoder 121
Replace Switch Module 122
25 Switches, Relays, and Solenoids
Specifications 123
Replace Air Conditioning Relays and Switches 124
Replace Air Conditioning High and Low Pressure Switches 125
Replace MFWD Solenoid 126
Replace Hitch Return and Hitch Pressure Solenoids 127
Replace Differential Lock and Rear PTO Solenoids 128
Hitch-Position Feed-Back Sensor Location 129
Replace Hitch Position Potentiometer Assembly 130
Replace Hitch Control Potentiometer and Switch 132
Replace Fuel Shut-Off Solenoid 133
Replace Electric Fuel Pump- 7700 134
Remove Electrical Switches and Sensors-Transmission 135
Electrical Controls and Switches- Power Shift Transmission 136
Replace Sensors Front Valve Housing- Power Shift Transmission 137
Replace Brake Switch 138
Replace Ether Starting Aid Solenoid and Switch- 7700 and 7800 139
Replace PST Start-in-Gear Relays 140
Replace Load Center Fuses and Relays 141
Load Center Fuses, Relays, and Diodes- Cab (North American) 142
Load Center Fuses, Relays, and Diodes- Open Station (North American) 144
Load Center Fuses, Relays, and Diodes- (European) 145
30 Monitoring System
Other Material 148
Specifications 149
Replace Rear PTO Speed Sensor 150
Replace Hydraulic Oil Restriction Sensor 151
Replace Engine Oil Pressure Sensor 152
Replace Air Filter Restriction Indicator Sensor 153
Replace Engine Speed Sensor 154
Replace Engine Coolant Temperature Sensor 155
Replace Fuel Level Sensor 156
Replace Wheel Speed Sensor 157
Replace Radar Speed Sensor 158
Remove and Install Draft Link Sensor 159
Adjust Draft Link Sensor 160
Replace Power Shift Control Unit (PCU) 162
Replace Hitch Control Unit (HCU) And Central Control Unit (CCU) 163
Replace Transient Voltage Protector (TVP) 164
Remove and Install Display Module 165
Replace Display Module Bulbs 166
Replace Light Switch, Hazard Light Switch, and Audible Warning Alarm 167
Replace Multifunction or Washer Wiper Switch 168
Replace Multifunction Switch Wiring Harness 169
40 Auxiliary Lighting and Electrical Components
Replace Seven-Terminal Outlet Socket- North American Version 170
Replace Seven-Terminal Outlet Socket- European Version 171
45 Convenience and Accessory Components
Replace Pressurized Blower Motor 172
Replace Circulation Blower Motors 173
Replace Wiper Motor 174
Replace Thermo Starting Aid and Relay- 7600 175
Test Ground-Fault Interrupter- North American 176
Replace Transmission Cover Heater 177
Replace Hydraulic Charge Pump Heater 178
Row Guidance Component Identification 179
Replace Row Guidance Coupler Position Sensor 180
Remove and Install Row Guidance Probe Angle Position Sensor and Probe Rise/Lower 181
Remove Row Guidance Probe Motor 182
Wire Number and Color Codes 183
50 Power Shift Transmission
Other Material 186
Specifications 187
Sealing Instructions- Drive Train 188
Remove Drive Train 189
Install Drive Train 196
Remove Power Shift Transmission 197
Install Power Shift Transmission 198
Remove Reduction Gear Box 199
Install Reduction Gear Box 200
05 PST Controls
Shift Console Access 202
Transmission Shift Control and Park Linkage 203
Park Linkage Adjustments 204
Remove Shift Control Assembly 213
Disassemble and Assemble Shift Control Assembly 214
Replace Encoder 216
Replace Switch Module 217
Replace Power Shift Control Unit- (PCU) 218
Replace Relays 219
Recondition Park Lock Linkage 220
Recondition Tow Disconnect 221
Electrical Controls and Sensors 222
Wheel Speed Sensor 224
Remove and Install Thermal By-Pass Valve 225
10 PST Transmission
Other Material 229
Specifications 230
General Repair Procedures- Power Shift Transmission 232
Transmission Components 234
Prepare Transmission for Repair 235
Remove Transmission Front Cover/Front Valve Housing 236
Remove Front Valve Housing 237
Front Valve Housing Valves 238
Transmission Front Cover Valves 239
Replace Traction Clutch Valve Shifter Lever Shaft Seal 242
Transmission Pump-Cross-Sectional View 244
Repair Transmission Pump 245
Install Front Valve Housing 248
Install Transmission Front Cover/Valve Housing Assembly 249
Repair or Replace Electro-Hydraulic Valves 250
Remove Clutch Pack Assembly 251
Clutch Pack Assembly-Cross-Sectional View 252
Disassemble Clutch Pack Assembly 253
Assemble Clutch Pack Assembly 254
Install Clutch Pack Assembly 255
Remove and Disassemble C LO-B HI Pack 257
Assemble and Install C LO-B HI Pack 260
Remove and Disassemble Input Planetary Carrier Assembly 261
Assemble and Install Input Planetary Carrier Assembly 262
Disassemble Output Housing Module and Remove Output Planetary Carrier 264
Output Planetary Carrier Assembly-Cross-Sectional View 267
Planetary Carrier Assembly-Exploded View 269
Disassemble Output Planetary Carrier Assembly 270
Assemble Output Planetary Carrier Assembly 272
Remove and Disassemble B5 Pack 277
Assemble and Install B5 Pack 279
Install Output Planetary Carrier and Assemble Output Housing Module 280
15 PST Reduction Gear Box
Specifications 287
General Repair Procedures- Reduction Gear Box 288
Remove Differential Drive Shaft 290
Differential Drive Shaft-Cross-Sectional View 291
Determine Cone Point Shim Pack and Install Differential Drive Shaft 292
Reduction Gear Shaft-Cross-Sectional View 295
Remove and Install Reduction Gear Shaft 296
Repair Lube Manifold- Early Version 299
Repair Lube Manifold- Later Version 300
Remove and Install Tow Disconnect 301
Replace Transmission Lock Return Spring 303
Remove and Install Transmission Lock 304
55 Transmission
Other Material 310
Specifications 311
Sealing Instructions- Drive Train 312
Remove Drive Train 313
Install Drive Train 321
Remove Transmission 322
Install Transmission 323
Remove Creeper Transmission 324
Install Creeper Transmission 326
Remove Range Box 327
Install Range Box 329
05 PQT Controls
Shift Console Access 331
Shift and Park Linkage Assembly 332
PowrQuad
Shift and Park Linkage Symptom/Cause Chart 333
PowrQuad
Shift and Park Linkage Adjustment 334
PowrQuad
Shifter Cam Neutral Alignment 335
F-N-R Lower Linkage Inspection and Adjustment 340
F-N-R Upper Linkage Inspection and Adjustment 342
1-2-3-4 Speed Lower Linkage Inspection and Adjustment 344
1-2-3-4 Speed Upper Linkage Inspection and Adjustment 348
Park Rod Linkage Inspection and Adjustment 352
Range Shift Linkage Inspection and Adjustment 362
Shift and Park Linkage Final Checks and Adjustments 365
Remove Shift Control Assembly 369
Disassemble Shift Control Assembly 370
Repair Lower Shift Linkage 371
Repair Lower Park Lock Outer Linkage 372
Repair Lower Park Lock Inner Linkage 373
Creeper Control Lever 374
10 Transmission
Other Material 378
Specifications 379
General Repair Procedures- Transmission 382
Transmission Serial Number Information 384

Major Transmission Components 385
Install Transmission in Repair Stand 386
Remove Transmission Front Cover/Front Valve Housing 387
Remove Front Valve Housing 388
Front Valve Housing Valves 389
Transmission Front Cover Valves 391
Traction Clutch Valve 392
Replace Traction Clutch Valve Shifter Lever/Shaft Seal 393
Replace Traction Clutch Valve Inner Arm/Shaft 394
Transmission Pump-Cross-Sectional View 395
Repair Transmission Pump 396
Install Front Valve Housing 399
Install Transmission Front Cover/Front Valve Housing 400
Remove Shift Control Valve Housing 401
Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals 402
Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms 403
Shift Control Valve Housing Valves Serial Number (-10891) 404
Shift Control Valve Housing Valves Serial Number (10892-) 405
Modulator Valve-Cross-Sectional View 406
Planetary Housing Valves 407
Forward/Reverse Control Valve-Cross-Sectional View Serial Number (-10891) 408
Forward/Reverse Control Valve-Cross-Sectional View Serial Number (10892-) 409
Speed Selector Valve-Cross-Sectional View Serial Number (-10891) 411
Speed Selector Valve-Cross-Sectional View Serial Number (10892-) 412
Assemble and Install Shift Valve Housing- Serial Number (-10891) 414
Assemble and Install Shift Valve Housing- Serial Number (10892-) 416
Disassemble Planetary/Reverse Brake Housing Assembly 417
Recondition Input Planetary Carrier 418
Input Planetary Assembly-Cross-Sectional View 419
Disassemble Reverse Brake Housing Components 420
Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View 422
Recondition Reverser Carrier/Traction Clutch Assembly 423
Disassemble Planetary Housing Components 425
Direct Drive Clutch Assembly-Cross-Sectional View 428
Recondition Direct Drive Clutch Assembly 429
Assemble Planetary Housing Components 430
Assemble Reverse Brake Housing Components 433
Assemble Planetary/Reverse Brake Housing Assembly 435
15 Creeper Transmission
Other Material 439
Specifications 440
General Repair Procedures- Creeper Transmission 441
Recondition Creeper Transmission 443
Shifter Components-Cross-Sectional View 444
Remove and Install Shifter Components 445
Creeper Transmission-Cross-Sectional View 446
Remove Input/Output Drive Shaft Assembly 447
Disassemble and Assemble Drive Shaft/Snubber Brake 448
Remove and Install Countershaft 451
Install Input/Output Shaft Assembly 453
20 Range Box
Other Material 457
Specifications 458
30K and 40K Range Box 459
General Repair Procedures- Range Box 460
Remove and Disassemble Shifter Cover 462
Remove and Install Park Pawl 464
Reverse Interlock Shifter Shaft Components 465
Remove and Install Shifter Rails and Forks 466
Shifter Rails Interlock Components-Cross-Sectional View 467
Install Shifter Forks and Rails 468
Adjust Shifter Rails 469
Assemble and Install Shifter Cover 470
Remove Differential Drive Shaft 471
Differential Drive Shaft-Cross-Sectional View 472
Determine Cone Point Shim Pack and Install Differential Drive Shaft 474
Remove and Disassemble Input Shaft 476
Input Shaft-Cross-Sectional View 478
Assemble and Install Input Shaft 479
Adjust Input Shaft End Play 480
56 Drive Systems
Other Material 484
Specifications 485
Sealing Instructions 486
MFWD Axle Repair-Use CTM 487
Remove MFWD Clutch 488
Install MFWD Clutch 489
Remove MFWD Axle 490
Install MFWD Axle 491
Remove Rear PTO Assembly 492
Install Rear PTO Assembly 493
Remove Front PTO Assembly 494
Install Front PTO Assembly 495
Remove Final Drive 496
Install Final Drive 499
05 Controls
Specifications 500
MFWD Switch 501
MFWD Solenoid 502
Differential Lock Switch 503
Differential Lock Solenoid 504
Repair Lower Park Lock Inner Linkage 505
PTO Switches 506
PTO Shift Lever 507
PTO Clutch Solenoid 508
PTO Speed Sensor 509
10 MFWD Clutch
Specifications 512
General Repair Procedures- MFWD Clutch 513
Disassemble MFWD Clutch 515
MFWD Clutch-Cross-Sectional View With Secondary Brake 516
MFWD Clutch-Cross-Sectional View Less Secondary Brake 517
Disassemble MFWD Clutch Pack 520
Assemble MFWD Clutch Pack 522
Assemble MFWD Clutch 524
15 MFWD Axle
MFWD Axle Repair-Use CTM44 527
20 Rear Diff-7600(-07567), 7700(-09103), 7800(-14055)
Specifications 530
General Repair Procedures- Rear Differential 531
Remove Differential 533
Differential-Cross-Sectional View 534
Disassemble Differential 535
Assemble Differential 538
Adjust Differential Preload 542
Adjust Differential Backlash 543
21 Rear Diff-7600(07568-), 7700(09104-), 7800(14056-)
Specifications 545
General Repair Procedures- Rear Differential 546
Remove Differential 548
Differential-Component Identification 549
Differential-Cross-Sectional View 550
Disassemble Differential 551
Assemble Differential 554
Adjust Differential Preload 558
Adjust Differential Backlash 559
25 Final Drive
Other Material 562
Specifications 563
General Repair Procedures- Final Drive 564
Remove Planet Pinion Carrier 566
Planet Pinion Carrier-Cross-Sectional View 568
Disassemble Planet Pinion Carrier 569
Planet Pinion Carrier-Exploded View 571
Assemble Planet Pinion Carrier 572
Rear Axle Housing and Shaft-Cross-Sectional View 573
Remove Axle Housing 574
Disassemble and Assemble Axle Housing 575
Disassemble and Assemble Axle Shaft 576
Install Axle Housing 578
Install Planet Pinion Carrier and Check Rolling Drag Torque 579
30 PTO
Specifications 584
General Repair Procedures- PTO 585
Clutch 587
Repair PTO 588
PTO Clutch-Cross-Sectional View 589
Remove and Disassemble PTO Clutch 590
Assemble and Install PTO Clutch 592
Remove and Disassemble Countershaft 595
PTO Countershaft-Cross-Sectional View 596
Assemble and Install 597
Two-Speed PTO Output Shaft-Cross-Sectional View 599
Shiftable PTO Output Shaft-Cross-Sectional View 600
Remove and Disassemble Output Shaft 601
Assemble and Install PTO Output Shaft 604
Shiftable PTO Shifter-Exploded View 607
Remove PTO Shifter 608
Install PTO Shifter 610
Replace PTO Brake 612
Replace PTO Output Shaft Oil Seal 613
Remove Valve Housing 614
Disassemble and Assemble Valve Housing 615
Install Valve Housing 616
35 Drive Lines
Specifications 617
MFWD Drive Shaft 618
Engine Coupler Shaft 619
40 Hydraulic Pump Drive
Specifications 622
General Repair Procedures- Pump Drive 623
Hydraulic Pump Drive-Cross-Sectional View 624
Remove and Disassemble Pump Drive Pinion Gear 625
Remove and Disassemble Pump Drive Gear 627
Assemble and Install Pump Drive Gear 629
Assemble and Install Pump Drive Pinion 631
45 Front PTO
Other Material 635
Specifications 636
General Repair Procedures- PTO 637
Clutch 639
Remove PTO Clutch and Pump 640
Disassemble Pump 642
Disassemble PTO Clutch 644
Replace PTO Brake 646
Remove PTO Output Gear 647
Replace Idler Gear (Three Gear Clockwise Rotation PTO Only) 649
Remove Modulating Valve 650
Disassemble and Assemble Valve Housing 651
Install Modulating Valve 652
Install PTO Output Gear 653
Assemble PTO Clutch 654
Assemble Pump 655
Install PTO Clutch and Pump 656
Front PTO Driveline-Cross-Sectional View 658
Repair Front PTO Driveline 659
Repair Pressure and Lube Regulating Valves 660
60 Steering and Brakes
05 Hydrostatic Steering
Specifications 664
Remove and Install Steering Valve 665
Steering Valve-Exploded View 666
Disassemble, Inspect, and Assemble Steering Valve 667
Remove and Install Auxiliary Steering Pump 672
Disassemble, Inspect, and Assemble Auxiliary Steering Pump 673
10 Steering Cylinders
Specifications 675
Other Material 676
Service Parts Kits 677
Remove and Install Steering Cylinder 678
Cross-Sectional and Exploded View- Steering Cylinder Two-Wheel Drive 679
Cross-Sectional and Exploded View- Steering Cylinder MFWD 680
15 Brake Valve
Specifications 682
General Repair Procedures- Brake Valve 683
Remove and Install Brake Valve 684
Disassemble, Inspect, and Assemble Brake Valve 685
Bleed Brakes 691
Check Manual Brakes 692
20 Brake Components
Specifications 693
Remove, Inspect, and Install Brake Pistons, Plates, and Disks 694
Inspect and Adjust Secondary Brake 696
25 Trailer Brakes
Specifications 697
Remove and Install Hydraulic Trailer Brake Valve 698
Repair Hydraulic Trailer Brakes 699
Repair Air Trailer Brakes 700
70 Hydraulics
Essential or Recommended Tools 701
Specifications 702
Remove and Install Inlet-Priority Valve Assembly 703
Remove and Install Main Hydraulic Pump 705
Remove and Install Charge Pump 706
05 Controls
Remove, Install, and Adjust SCV Linkage 707
10 Hydraulic Pump and Charge Pump
Other Material 710
Specifications 712
General Repair Procedures- Hydraulic Pumps 713
Remove and Install Hydraulic Pump Controller 714
Hydraulic Pump Controller-Exploded View 716
Disassemble, Inspect, and Assemble Pump Controller 717
Hydraulic Pump-Exploded View 718
Disassemble, Inspect, and Assemble Hydraulic Pump 719
Adjust Yoke Bearing Preload 722
Adjust Shaft Bearing Preload 723
Inspect Hydraulic Charge Pump 725
15 Hydraulic System Valves
Specifications 728
General Repair Procedures- Hitch and Inlet-Priority Valves, and Filter Bypass 730
Remove, Inspect, and Install Hydraulic Filter Bypass 731
Disassemble, Inspect, and Assemble Inlet-Priority Valve 732
Remove and Install Hitch Valve 736
Disassemble, Inspect, and Assemble Hitch Valve 737
Adjust Hitch Valve 741
20 Selective Control Valves and Couplers
Other Material 743
Specifications 745
General Repair Procedures- Selective Control Valves and Couplers 746
SCV Identification 747
Remove, Inspect, and Install Selective Control Valves 748
Selective Control Valve-Exploded View- Three-Position 751
Selective Control Valve-Exploded View- Two-Position 752
Replace Control Knobs 753
Inspect Poppet Load-Check Valves 754
Inspect Pressure Compensator Valve- Three-Position SCV 755
Inspect Metering Valve- Three-Position SCV 756
Inspect Metering Valve- Two-Position SCV 757
Disassemble, Inspect, and Assemble Control Valve- Three-Position SCV 758
Disassemble, Inspect, and Assemble Control Valve- Two-Position SCV 764
Disassemble, Inspect, and Assemble Couplers 769
25 Hitch
Specifications 774
Remove and Install Lift Cylinders 775
Cross-Sectional and Exploded View- Lift Cylinder 776
Replace Rockshaft Housing Bushings 777
30 Row Guidance
Specifications 780
Remove and Install Probe Module 781
Repair Row Guidance Cylinder 783
Exploded View- Row Guidance Cylinder 784
35 Remote Cylinder
Specifications 786
Disassemble and Inspect Remote Cylinder 787
Assemble and Bleed Remote Cylinder 789
40 Bleed Hydraulic System
Bleed Hydraulic System 790
80 Miscellaneous
Specifications 794
Remove Front Axle 795
Install Front Axle 796
05 Front Axle
Other Material 797
Specifications 798
Replace Knee Bushings 799
10 Hood
Remove, Install, and Adjust Hood 801
15 Trailer and Pick-Up Hitch
Repair Trailer Hitch 802
Adjust Trailer Hitch Release 803
Repair Pick-Up Hitch 804
Adjust Pick-Up Hitch 805
90 Operator Station
Specifications 806
Remove Cab 807
Install Cab 811
05 Controls
Remove and Install Heater and Air Flow Control Cables 812
Adjust Heater and Air Flow Control Cables 813
10 Air Conditioning System
Other Material 817
Specifications 819
Hose and Tubing O-Ring Connection Torques 820
Discharge Air Conditioning System 821
Remove and Install Compressor 823
Test Volumetric Efficiency 825
Test Shaft Seal Leakage 827
Disassemble and Assemble Compressor Clutch 828
Disassemble, Inspect, and Assemble Compressor 830
Check Clutch Hub Clearance 833
Inspect Compressor Manifold 834
Remove and Install Compressor Relief Valve 835
Replace Receiver-Dryer 836
Remove Evaporator/Heater Core 837
Leak Test Evaporator/Heater Core 839
Install Evaporator/Heater Core 840
Service Expansion Valve 841
Expansion Valve Bench Test-Diagram 842
Expansion Valve Bench Test 843
Replace Thermo Switch 844
Remove, Clean, and Install Air Filters 845
Refrigerant Oil Information 846
Check Compressor Oil Charge 847
Determine Correct Refrigerant Oil Charge 848
Add Refrigerant Oil to System 850
System Information 851
Air Conditioning System-Diagram 852
Air Conditioning System Fitting-Reference Chart 853
Flush Air Conditioning System 854
Purge Air Conditioning System 856
Evacuate Air Conditioning System 857
Charge Air Conditioning System 859
15 Heating System
Remove Heater Control Valve 860
Leak Test Heater Control Valve 862
Install Heater Control Valve 863
20 Seat
Other Material 864
Remove Seat and Mechanical Suspension 865
Disassemble, Inspect, and Assemble Mechanical Suspension Assembly 866
Install Mechanical Suspension Assembly 868
Remove Seat and Air Suspension 869
Remove Seat From Suspension 870
Remove Swivel Plate 871
Disassemble, Inspect, and Assemble Air Suspension Assembly 872
Install Seat and Air Suspension 874
25 ROPS and Cab
Repair Cab Door Latch 875
Cab Door Adjustment- Step 1 876
Check ROPS 881
99 Dealer Fabricated Tools
05 Fabricated Tools
Fabricated Tools 882
DFRW20-Compressor Holding Fixture 883
DFRW29-Final Drive Housing Adapter 884
DFRW30-Axle Jacking Tool 885
DFRW60 - DFRW61 - DFRW62-Extension Harnesses 886
DFRW63-DFRW64-DFRW65-DFRW66-DFRW81-Tap-Out Harnesses 887
DFRW70-Holding Tool 889
DFRW77-Rear Tractor Access Platform 890
DFRW78-Seat Support Tray 891
DFRW79-Piston Holding Tool 892
DFRW80-Front PTO Lifting Brackets and Spacers 893
DFRW87-Pick-Up Hitch Adapter Plate 894
DFRW108-Park Rod Adjusting Nut Tool Tool may be purchased. Order JDG952 895
1 1
0001
tm1500 - 7600, 7700 and 7800 Tractors

Foreword
Foreword
This manual is written for an experienced technician. Essential tools required in performing
certain service work are identified in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions
presented throughout the text of the manual.
T81389-UN:
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be
alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell
how to repair the components. Operation and tests sections help you identify the majority of
routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At
the beginning of each group are summary listings of all applicable essential tools, service
equipment and tools, other materials needed to do the job, service parts kits, specifications,
wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides
containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of
operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and
their causes.
0001
2 2
0002
tm1500 - 7600, 7700 and 7800 Tractors

Dealer Predelivery Service
Dealer Predelivery Service
The John Deere delivery receipt, when properly filled out and signed by the dealer and
customer, verifies predelivery and delivery services were satisfactorily performed. When
delivering the tractor, give the customer his copy of the delivery receipt and operators manual.
Be sure to explain their purposes to him.
Because of the shipping factors involved, plus extra finishing touches necessary to promote
customer satisfaction, there are certain predelivery services that must be performed by the
dealer. These services are listed in the first of two sections on the predelivery form which is
attached to the tractor. The second section is a list of factory inspections that must be verified
by the dealer.
Fill the form out completely and sign it. Send a copy to the factory and file the original with the
shop order for the job. This will certify the proper delivery service has been completed.
Perform all services listed and check each job off as it is completed.
0002
3 3
0003
tm1500 - 7600, 7700 and 7800 Tractors

Quick Reference Specifications
Quick Reference Specifications
-: Quick Reference Specifications

Engine
Slow Idle 800-900 rpm
Fast Idle 2225-2325 rpm
Rated Engine Speed 2100 rpm
Valve Clearance:
Intake:
7600 0.35 mm (0.014 in.)
7700 and 7800
0.38 mm (0.015 in.)
Exhaust:
7600 0.45 mm (0.018 in.)
7700 and 7800
0.51 mm (0.020 in.)
Capacities
Fuel tank 344 L (91 gal)
Cooling system:
7600 24 L (25 qt)
7700 25 L (26.5 qt)
7800 26 L (27.5 qt)
Crankcase with Filter 18 L (19 qt)
Transmission, Differential and Hydraulic system:
Power Shift 91 L (24 gal)
Power Shift with MFWD 102.3 L (27 gal)
PowrQuad ™ 87 L (22.9 gal)
PowrQuad ™ with MFWD 98.3 L (25.9 gal)
PowrQuad ™ with Creeper
PowrQuad ™ with MFWD and Creeper 91 L (24 gal)
102.3 L (27 gal)
Mechanical Front Wheel Drive:
Axle Housing: 8.5 L (9 qt)
Wheel Hub 1.9 L (2 qt)
Torques:
Front Axle Bolts 600 N·m (445 lb-ft)
Front Wheel to Hub
Standard 136 N·m (100 lb-ft)
MFWD:
Rim-to-Disk 310 N·m (230 lb-ft)
Disk-to-Hub
600 N·m (445 lb-ft)
Rear Wheel Sleeve Retaining Bolts (Final Torque):
Cast Wheels 600 N·m (445 lb-ft)
Steel Wheels
Rear Wheel-to-Rim 500 N·m (370 lb-ft)
Rear Steel Wheel
Cab Mounting Bolts 600 N·m (445 lb-ft)
600 N·m (445 lb-ft)
204 N·m (150 lb-ft)
0003
4 4
0004
tm1500 - 7600, 7700 and 7800 Tractors

Handle Fluids Safely-Avoid Fires
Handle Fluids Safely-Avoid Fires
TS227-UN: Fluid Fire
When you work around fuel, do not smoke or work near heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized
containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.
0004
5 5
0005
tm1500 - 7600, 7700 and 7800 Tractors

Prevent Battery Explosions
Prevent Battery Explosions
TS204-UN: Battery Explosion
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can
explode.
Never check battery charge by placing a metal object across the posts. Use a volt-meter or
hydrometer.
Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).
0005
6 6
0006
tm1500 - 7600, 7700 and 7800 Tractors

Prepare for Emergencies
Prepare for Emergencies
TS291-UN: Emergency Ready
Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near
your telephone.
0006
7 7
0007
tm1500 - 7600, 7700 and 7800 Tractors

Prevent Acid Burns
Prevent Acid Burns
TS203-UN: Acid Safety
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in
clothing, and cause blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.

2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.

2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15-30 minutes. Get medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.

2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3. Get medical attention immediately.
0007
8 8
0008
tm1500 - 7600, 7700 and 7800 Tractors

Handle Chemical Products Safely
Handle Chemical Products Safely
TS1132-UN: Chemical Safety
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous
chemicals used with John Deere equipment include such items as lubricants, coolants, paints,
and adhesives.
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical
and health hazards, safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a hazardous chemical. That way you will know
exactly what the risks are and how to do the job safely. Then follow procedures and
recommended equipment.
(See your John Deere dealer for MSDS’s on chemical products used with John Deere
equipment.)
0008
9 9
0009
tm1500 - 7600, 7700 and 7800 Tractors

Avoid High-Pressure Fluids
Avoid High-Pressure Fluids
X9811-UN: High Pressure Fluid
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be
surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type
of injury should reference a knowledgeable medical source. Such information is available from
Deere & Company Medical Department in Moline, Illinois, U.S.A.
0009
10 10
0010
tm1500 - 7600, 7700 and 7800 Tractors

Park Machine Safely
Park Machine Safely
TS230-UN: Park Machine
Before working on the machine:
l Lower all equipment to the ground.

l Stop the engine and remove the key.
l Disconnect the battery ground strap.
l Hang a “DO NOT OPERATE” tag in operator station.
0010
11 11
0011
tm1500 - 7600, 7700 and 7800 Tractors

Support Machine Properly
Support Machine Properly
TS229-UN: Support Machine
Always lower the attachment or implement to the ground before you work on the machine. If you
must work on a lifted machine or attachment, securely support the machine or attachment.
Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under
continuous load. Do not work under a machine that is supported solely by a jack. Follow
recommended procedures in this manual.
0011
12 12
0012
tm1500 - 7600, 7700 and 7800 Tractors

Wear Protective Clothing
Wear Protective Clothing
TS206-UN: Protective Wear
Wear close fitting clothing and safety equipment appropriate to the job.
Prolonged exposure to loud noise can cause impairment or loss of hearing.
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against
objectionable or uncomfortable loud noises.
Operating equipment safely requires the full attention of the operator. Do not wear radio or
music headphones while operating machine.
0012
13 13
0013
tm1500 - 7600, 7700 and 7800 Tractors

Work in Clean Area
Work in Clean Area
T6642EJ-UN: Clean Area
Before starting a job:
l Clean work area and machine.

l Make sure you have all necessary tools to do your job.
l Have the right parts on hand.
l Read all instructions thoroughly; do not attempt shortcuts.
0013
14 14
0014
tm1500 - 7600, 7700 and 7800 Tractors

Service Machines Safely
Service Machines Safely
TS228-UN: Service Safety
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when
you work near machine tools or moving parts. If these items were to get caught, severe injury
could result.
Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
0014
15 15
0015
tm1500 - 7600, 7700 and 7800 Tractors

Work in Ventilated Area
Work in Ventilated Area
TS220-UN: Ventilated Area
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an
enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
0015
16 16
0016
tm1500 - 7600, 7700 and 7800 Tractors

Illuminate Work Area Safely
Illuminate Work Area Safely
TS223-UN: Light Safety
Illuminate your work area adequately but safely. Use a portable safety light for working inside or
under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
0016
17 17
0017
tm1500 - 7600, 7700 and 7800 Tractors

Replace Safety Signs
Replace Safety Signs
TS201-UN: Safety Signs
Replace missing or damaged safety signs. See the machine operator’s manual for correct
safety sign placement.
0017
18 18
0018
tm1500 - 7600, 7700 and 7800 Tractors

Use Proper Lifting Equipment
Use Proper Lifting Equipment
TS226-UN: Lifting Safety
Lifting heavy components incorrectly can cause severe injury or machine damage.
Follow recommended procedure for removal and installation of components in the manual.
0018
19 19
0019
tm1500 - 7600, 7700 and 7800 Tractors

Service Tires Safely
Service Tires Safely
TS211-UN: Tire Safety
Explosive separation of a tire and rim parts can cause serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to perform
the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended
pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air
pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand
to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
0019
20 20
0020
tm1500 - 7600, 7700 and 7800 Tractors

Avoid Harmful Asbestos Dust
Avoid Harmful Asbestos Dust
TS220-UN: Dust Safety
Avoid breathing dust that may be generated when handling components containing asbestos
fibers. Inhaled asbestos fibers may cause lung cancer.
Components in products that may contain asbestos fibers are brake pads, brake band and
lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is
usually found in a resin or sealed in some way. Normal handling is not hazardous as long as
airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material
containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is
recommended to clean asbestos. If not available, apply a mist of oil or water on the material
containing asbestos.
Keep bystanders away from the area.
0020
21 21
0021
tm1500 - 7600, 7700 and 7800 Tractors

Avoid Heating Near Pressurized Fluid Lines
Avoid Heating Near Pressurized Fluid Lines
TS953-UN: Fluid Lines Safety
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe
burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near
pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut
when heat goes beyond the immediate flame area.
0021
22 22
0022
tm1500 - 7600, 7700 and 7800 Tractors

Remove Paint Before Welding or Heating
Remove Paint Before Welding or Heating
TS220-UN: Welding Preparation
Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a
torch.
Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.
Remove paint before welding or heating:
l If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
l If you use solvent or paint stripper, remove stripper with soap and water before welding.
Remove solvent or paint stripper containers and other flammable material from area.
Allow fumes to disperse at least 15 minutes before welding or heating.
0022
23 23
0023
tm1500 - 7600, 7700 and 7800 Tractors

Use Proper Tools
Use Proper Tools
TS779-UN: Proper Tool Use
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.
Use power tools only to loosen threaded parts and fasteners.
For loosening and tightening hardware, use the correct size tools. DO NOT useU.S.
measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.
0023
24 24
0024
tm1500 - 7600, 7700 and 7800 Tractors

Dispose of Waste Properly
Dispose of Waste Properly
TS1133-UN: Waste Disposal
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful
waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid,
filters, and batteries.
Use leakproof containers when draining fluids. Do not use food or beverage containers that may
mislead someone into drinking from them.
Do not pour waste onto the ground, down a drain, or into any water source.
Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere.
Government regulations may require a certified air conditioning service center to recover and
recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste from your local environmental or
recycling center, or from your John Deere dealer.
0024
25 25
0025
tm1500 - 7600, 7700 and 7800 Tractors

Live With Safety
Live With Safety
TS231-19: Safety Symbol
Before returning machine to customer, make sure machine is functioning properly, especially
the safety systems. Install all guards and shields.
0025
26 26
0026
tm1500 - 7600, 7700 and 7800 Tractors

General Specifications
General Specifications
Power:
-: General Specifications
7600 7700 7800
PTO (Factory Observed) 82 kW (110 hp) 93 kW (125 hp) 108 kW (145 hp)
Rated Speed 2100 rpm 2100 rpm 2100 rpm
Governed Speed Range 850-2300 rpm 850-2300 rpm 850-2300 rpm
Operating Speed Range 1500-2100 rpm 1500-2100 rpm 1500-2100 rpm
Engine:
Type Diesel Diesel Diesel
Aspiration Turbocharged Turbocharged Turbocharged
Cylinders In-line 6 In-line 6 In-line 6
Slow Idle Speed 850 rpm 850 rpm 850 rpm
Displacement 6.8 L (414 in. 3 ) 7.6 L (466 in. 3 ) 7.6 L (466 in. 3 )
Bore 106.5 mm (4.19 in.) 115.9 mm (4.56 in.) 115.9 mm (4.56 in.)
Stroke 127.0 mm (5.00 in.) 120.6 mm (4.75 in.) 120.6 mm (4.75 in.)
Compression Ratio 17.2:1 15.8:1 15.8:1
Lubrication Full-pressure Full Full-pressure Full Full-pressure Full
Flow Filtration Flow Filtration Flow Filtration
Firing Order 1-5-3-6-2-4 1-5-3-6-2-4 1-5-3-6-2-4
Valve Clearance
Intake 0.35 mm (0.014 in.) 0.38 mm (0.015 in.) 0.38 mm (0.015 in.)
Exhaust 0.45 mm (0.018 in.) 0.51 mm (0.020 in.) 0.51 mm (0.020 in.)
Fuel System:
Type Direct Injection Direct Injection Direct Injection
Injection Pump Type Rotary Rotary In-line
Injection Pump Timing TDC TDC TDC
Air cleaner Dual Element Dry-type Dual Element Dry-type Dual Element Dry-type
Cooling System:
Type 69 kPa (0.7 bar) (10 psi) 69 kPa (0.7 bar) (10 psi) 69 kPa (0.7 bar) (10 psi)
with Centrifugal Pump with Centrifugal Pump with Centrifugal Pump
Fan Viscous Drive Viscous Drive Viscous Drive
Thermostats Two Heavy Duty Two Heavy Duty Two Heavy Duty
Electrical System:
Type 12 Volt Negative Ground 12 Volt Negative Ground 12 Volt Negative Ground
Alternator 140 amp 140 amp 140 amp
Batteries Two 12 Volt Two 12 Volt Two 12 Volt
Capacities:
0026
27 27
7600 7700 7800

Fuel Tank (Total) 344.0 L (91 gal) 344.0 L (91 gal) 344.0 L (91 gal)
Cooling System 24.0 L (25.0 qt) 25.0 L (26.5 qt) 26.0 L (27.5 qt)
Crankcase with Filter 18.0 L (19.0 qt) 18.0 L (19.0 qt) 18.0 L (19.0 qt)
Transmission, Differential, and Hydraulic System
PST 91.0 L (24.0 gal) 91.0 L (24.0 gal) 91.0 L (24.0 gal)
PST with MFWD 102.3 L (27.0 gal) 102.3 L (27.0 gal) 102.3 L (27.0 gal)
PowrQuad ™ 87.0 L (22.9 gal) 87.0 L (22.9 gal) 87.0 L (22.9 gal)
PowrQuad ™ with MFWD 98.3 L (25.9 gal) 98.3 L (25.9 gal) 98.3 L (25.9 gal)91.0 L (24.0 gal)
PowrQuad ™ with Creeper 91.0 L (24.0 gal) 91.0 L (24.0 gal)
PowrQuad ™ with MFWD and Creeper 102.3 L (27.0 gal) 102.3 L (27.0 gal) 102.3 L (27.0 gal)
MFWD
Wheel Hubs 1.9 L (2.0 qt) 1.9 L (2.0 qt) 1.9 L (2.0 qt)
Axle Housing 8.5 L (9.0 qt) 8.5 L (9.0 qt) 8.5 L (9.0 qt)
Hydraulics:
Type Closed-center, Load Closed-center, Load Closed-center, Load
Pressure Sensing Pressure Sensing Pressure Sensing
Pump 9 Piston, Variable 9 Piston, Variable 9 Piston, Variable
Displacement, Axial Displacement, Axial Displacement, Axial
Pump Displacement 40 cm 3 (2.4 in. 3 ) 40 cm 3 (2.4 in. 3 ) 40 cm 3 (2.4 in. 3 )
Maximum Pressure 20 000 kPa (200 bar) 20 000 kPa (200 bar) 20 000(2900 psi) kPa (200 bar)
(2900 psi) (2900 psi)
Steering System Hydrostatic Power Hydrostatic Power Hydrostatic Power
Hitch Lift Capacity 3610 kg (8103 lb) 3690 kg (8300 lb) 4090 kg (9200 lb)
Brakes:
Type Hydraulic - Wet Disk Hydraulic - Wet Disk Hydraulic - Wet Disk
Power Shift Transmission:

Type Planetary Gears, Electro- Planetary Gears, Electro- Planetary Gears, Electro-
Hydraulically Activated Hydraulically Activated Hydraulically Activated
Wet Disk Clutches and Wet Disk Clutches and Wet Disk Clutches and
Brakes Brakes Brakes
PowrQuad ™ Transmission:
Type Mechanical-Hydraulic Mechanical-Hydraulic Mechanical-Hydraulic
Power Take-Off:
Type Fully Independent Fully Independent Fully Independent
Speed (2080 Engine rpm) Dual Speed 540/1000 rpm Dual Speed 540/1000 rpm Dual Speed 540/1000 rpm
Size 35 mm (1-3/8 in.) 35 mm (1-3/8 in.) 35 mm (1-3/8 in.)
Clutch Electro-Hydraulically Electro-Hydraulically Electro-Hydraulically
Operated, Multiple-Disk Operated, Multiple-Disk Operated, Multiple-Disk
Wet Clutch Wet Clutch Wet Clutch
DIMENSIONS (with standard tires):

WHEELBASE
Two-Wheel Drive .............. 2800 mm (110 in.)
MFWD 2800 mm (110 in.)
LENGTH (with hitch and drawbar)
0026
28 28
Two-Wheel Drive .............. 4755 mm (187.2 in.)

MFWD 4755 mm (187.2 in.)
OVERALL WIDTH (axle length)
Regular Axle .............. 2438 mm (96 in.)
Long Axle 2769 mm (109 in.)
7600 .............. 2870 mm (113 in.)
7700 and 7800
OVERALL HEIGHT (top of cab)
7600 (20.8R38 Tires) .............. 3008 mm (118.4 in.)
7700 (20.8R42 Tires) .............. 3058 mm (120.4 in.)
7800 (710/70R38 Tires) .............. 3058 mm (120.4 in.)
SHIPPING WEIGHT (average):

With Operator Enclosure, ECO Options, Unballasted Weight, and PST
Two-Wheel Drive:
7600 .............. 5484 kg (12092 lb)
7700 .............. 5792 kg (12771 lb)
7800 .............. 6368 kg (14041 lb)
MFWD:
7600 .............. 5732 kg (12638 lb)
7700 .............. 6040 kg (13317 lb)
7800 .............. 6716 kg (14587 lb)
0026
29 29
0027
tm1500 - 7600, 7700 and 7800 Tractors

Sealants and Adhesives Cross-Reference Chart
Sealants and Adhesives Cross-Reference Chart
Gasketing
-: Sealants and Adhesives Chart
DEERE PART NUMBER SIZE DESCRIPTION LOCTITE ® PRODUCT SIMILAR LOCTITE ® PRODUCT
TY16021 50 ml High Flex 17430 -
TY6304 50 ml Flexible General Purpose 515 518
Threadlocking
TY9370 6 ml Medium Strength 242 241
T43512 50 ml Medium Strength 242 241
TY9371 6 ml High Strength 271 262 or 609
T43513 50 ml High Strength 271 262 or 609
Thread Sealing
TY9374 6 ml General Purpose 592 565 or 567
TY9375 50 ml General Purpose 592 565 or 567
Retaining
TY8311 50 ml General Purpose 660 -
T43515 50 ml High Strength 635 680
Bonding
TY21517 3 gm Gel Instant Adhesive 454 416, 409, or 495
TY15435 4 gm Fast Cure Epoxy 445 453
Priming
TY6305 6 oz Speed Cure of Gasketing 764 -
and Threadlocking Products
0027
30 30
0028
tm1500 - 7600, 7700 and 7800 Tractors

Glossary of Terms
Glossary of Terms
-: Glossary of Terms
Electrical current that reverses its direction at regularly
Alternating Current AC recurring intervals
Air Conditioning A/C System used conditioning the air in the cab
Accessory ACC Secondary electrical system
Air Quality System AQS System used to control conditioned air in the cab
Battery Bat A device used to furnish electrical current
Cold Cranking Amperes CCA Refers to a battery’s capability to perform during cold weather operation
Chrysler Collision
Detection CCD A communication system linking on-board electronics
Circuit CCT A complete path of an electrical current
Symbols for circulator motor speeds
O Medium Speed
Circulator Motor ++ Fastest Speed
Central Control Unit CCU Computerized system for tractor monitoring
Counterclockwise CCW Direction opposite the rotation of the hands of a clock
Clean Oil Reservoir COR Reservoir used to contain oil for the tractor hydraulic system
Clockwise CW Direction in which the hands of a clock rotate
Component Technical Technical manual developed for the servicing of
Manual CTM major components
Direct Current DC Electrical current flowing in one direction only
Digital Multi-Meter DMM An electrical multi-functional measuring device
Diagnostic Receptacle DR A connection where hydraulic pressure can be measured
Electro-Hydraulic EH Refers to a hydraulic valve function that is controlled electrically
Electro-Hydraulic Depth
Control EHDC Abbreviation
Electro-Hydraulic
Selective Control Valve EH SCV Selective control valve operated with electrical solenoids
Electronic Components
Relay ELX Refers to the relay powering most of the electronic components
Evacuation Diagnostic Diagnostic receptacle port used for prelubrication of the pump
Receptacle EVAC drive gears
Forward FWD Refers to direction of movement
Ground Driven Pump GDP Pump used to operate steering and brakes during emergency conditions
Gallons Per Minute gpm Amount of fluid over a period of one minute
Headland Management Computerized system used to automatically sequence the operation
System HMS of the diff lock, MFWD and PTO using the hitch raise/lower switch
Hitch Control Unit HCU Computerized system used to control hitch functions
Housing Hsg Abbreviation
Inside Diameter ID Abbreviation
Instrument Control Unit ICU Computerized system controlling tractor warning functions
Ignition IGN Control for starting and stopping the tractor
International Standards
Organization ISO Standards organization
Joint Industry Council
Organization JIC Standards organization
Liquid Crystal Display LCD A technology used for displaying information
0028
31 31
Lateral Hitch Position LHP Refers to hitch positioning for a row guidance hitch application
LH or
Left Hand L-H Abbreviation
Mechanical Front Wheel
Drive MFWD A powered front axle which is driven mechanically from the transmission
Negative Neg (-) Refers to a part of an electrical circuit
Number No. Abbreviation
ORFS
O-ring Face Seal ORS A type of seal used in making hydraulic connections
Outside Diameter OD Abbreviation
Product Identification
Number PIN Serial number relating to tractor identification
Powershift Control Unit PCU Computerized system used to control transmission shift functions
Pressure Control Valve PCV Valve used to control pressure within a system
Perf Mon
Performance Monitor (PrF) Abbreviation
Positive Pos (+) Refers to a part of an electrical circuit
Potentiometer POT A device used to vary electrical voltage
PowrQuad ™ Transmission PQT Abbreviation
Pressure Regulating
Valve PRV A device used to regulate pressure in a system
Power Shift Transmission PST Abbreviation
Power Take-Off PTO Abbreviation
Pulse-Width-Modulation PWM Method of controlling electrical signals
Reverse Rev Refers to direction of movement
RH or
Right Hand R-H Abbreviation
Revolutions Per Minute rpm Abbreviation
Rockshaft RS Abbreviation
Society of Automotive
Engineers SAE Standards Organization
Selective Control Valve SCV Device used to control remote hydraulic functions
Computerized system used to control selective control valve functions
Selective Control Unit SCU for selective control valves 1, 2, and 3
Selective Control Option SCo Controller for Selective control valve 4 and 5
Slow Moving Vehicle SMV Warning sign on the rear of the tractor
Specification SPEC Abbreviation
Operator control panel used to set selective
Set-Up Panel SUP control valve function
Switch SW Abbreviation
Tachometer Tach Abbreviation
Temperature Temp Abbreviation
Tail Light TL Abbreviation
Transmission Trans Abbreviation
Transient Voltage
Protection TVP An electrical device used to protect a circuit from voltage surge
Voltage (Volts) V Abbreviation
Voltage Detector V Det Abbreviation
Warning Lamp WL Abbreviation
Without W/O Abbreviation
Wide-Open Throttle WOT Full throttle
0028
32 32
0029
tm1500 - 7600, 7700 and 7800 Tractors

Metric Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
TS1163-19: Specs - Metric Bolt and Cap Screw Torque

-: Specs - Metric Bolt and Cap Screw Torque
Class 8.8 or
Class 4.8 9.8 Class 10.9 Class 12.9
Lubricated Lubricated Lubricated Lubricated
[“Lubricated” [“Lubricated” [“Lubricated” [Lubricated”
means coated with means coated with means coated with means coated with
a lubricant such as Dry [“Dry” a lubricant such as Dry [“Dry” a lubricant such as Dry [“Dry” a lubricant such as Dry [“Dry”
engine oil, or means plain or engine oil, or means plain or engine oil, or means plain or engine oil, or means plain or
fasteners with zinc plated fasteners with zinc plated fasteners with zinc plated fasteners with zinc plated
phosphate and oil without any phosphate and oil without any phosphate and oil without any phosphate and oil without any
coatings.] lubrication.] coatings.] lubrication.] coatings.] lubrication.] coatings.] lubrication.]
Size N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 255 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
0029
33 33
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only.
Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to the
strength of the original.
Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.
Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value.
0029
34 34
0030
tm1500 - 7600, 7700 and 7800 Tractors

Unified Inch Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
TS1162-19: Specs - Unified Bolts and Cap Screw Torque

-: Specs - Unified Bolts and Cap Screw Torque
Grade 1 [Grade 1 Grade 2
applies for hex [Grade 2
cap screws applies for
over152 mm (6- hex cap
in.) long, and for screws (not
all other types of hex bolts) up
bolts and screws to 152 mm (6 Grade 5, 5.1, or Grade 8 or
of any length.] in.) long.] 5.2 8.2
Lubricated Lubricated Lubricated Lubricated
[“Lubricated” [“Lubricated” [“Lubricated” [“Lubricated”
means coated means coated means coated means coated
with a lubricant with a lubricant with a lubricant with a lubricant
such as engine Dry [“Dry” such as engine Dry [“Dry” such as engine Dry [“Dry” such as engine Dry [“Dry”
oil, or fasteners means plain oil, or fasteners means plain oil, or fasteners means plain oil, or fasteners means plain
with phosphate or zinc plated with phosphate or zinc plated with phosphate or zinc plated with phosphate or zinc plated
and oil without any and oil without any and oil without any and oil without any
coatings.] lubrication.] coatings.] lubrication.] coatings.] lubrication.] coatings.] lubrication.]
Size N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft
1/4 3.7 2.8 4.7 3.5 6 4.5 7.5 5.5 9.5 7 12 9 13.5 10 17 12.5
5/16 7.7 5.5 10 7 12 9 15 11 20 15 25 18 28 21 35 26
3/8 14 10 17 13 22 16 27 20 35 26 44 33 50 36 63 46
7/16 22 16 28 20 35 26 44 32 55 41 70 52 80 58 100 75
1/2 33 25 42 31 53 39 67 50 85 63 110 80 120 90 150 115
9/16 48 36 60 45 75 56 95 70 125 90 155 115 175 130 225 160
5/8 67 50 85 62 105 78 135 100 170 125 215 160 240 175 300 225
0030
35 35
3/4 120 87 150 110 190 140 240 175 300 225 375 280 425 310 550 400
7/8 190 140 240 175 190 140 240 175 490 360 625 450 700 500 875 650
1 290 210 360 270 290 210 360 270 725 540 925 675 1050 750 1300 975
1- 400 300 510 375 400 300 510 375 900 675 1150 850 1450 1075 1850 1350
1/8
1- 570 425 725 530 570 425 725 530 1300 950 1650 1200 2050 1500 2600 1950
1/4
1- 750 550 950 700 750 550 950 700 1700 1250 2150 1550 2700 2000 3400 2550
3/8
1- 1000 725 1250 925 990 725 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
1/2
DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for
general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength
of the original.
Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.
Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to
the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value.
0030
36 36
0031
tm1500 - 7600, 7700 and 7800 Tractors

Special or Essential Tools
NOTE:
Order tools according to information given in the U.S. SERVICE-GARD ™
Catalog or in the European Microfiche Tool Catalog (MTC).
Flywheel Rotation Tool.......JDG820

Turn engine flywheel
RG4950-UN: JDG820
0031
37 37
0032
tm1500 - 7600, 7700 and 7800 Tractors

Service Equipment and Tools
NOTE:
Order tools from the U.S. SERVICE-GARD ™ Catalog or from the European
Microfiche Tool Catalog (MTC). Some tools may be available from a local
supplier.
Special Mounting Brackets.......JDG19

Remove and install engine
Engine Lifting Sling.......JDG23

Remove and install engine
0032
38 38
0033
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Item Measurement Specification
Front Engine Mount Cap Screws Torque 130 N·m (96 lb-ft)
Rear Engine Mount Cap Screws Torque 320 N·m (237 lb-ft)
Viscous Fan Drive-to-Fan Nuts Torque 26 N·m (19 lb-ft)
Viscous Fan Drive-to-Pulley Cap Torque 42 N·m (30 lb-ft)

Screws
Drive Shaft Yoke-to-Engine Cap Torque 66 N·m (48 lb-ft)

Screws
MFWD Drive Shaft-to-Axle Yoke Torque 68 N·m (50 lb-ft)
0033
39 39
0034
tm1500 - 7600, 7700 and 7800 Tractors

Repair Engine-Use CTM
RW18104-UN: Engine Repair CTM
For complete repair information, component technical manual is also required.

Use the component manual in conjunction with this machine manual.
0034
40 40
0035
tm1500 - 7600, 7700 and 7800 Tractors

Remove Engine
Remove Engine
RW50005-UN: 7600 - Right Side
RW50006-UN: 7700 and 7800 - Right Side

LEGEND:
A - Deaeration Tank
B - Air Filter Restriction Sensor
C - Alternator Wiring
D - Heater Hoses
E - Lower Radiator Hose
F - Fuel Supply Line
G - Hood Lower Rear Support
H - Hood Upper Rear Support
I - Hood Rear Support Brace
J - Air Filter Canister
K - Starter Relay Bracket
L - Coolant Overflow Tank
M - Throttle Cables
N - Engine Oil Pressure Sensor Wiring
O - Fuel Leak-Off Line
P - Engine Coolant Temperature Sensor
Disconnect ground cables.

Remove hood and side shields.
Drain engine coolant from radiator and engine block.
Remove tank (A) by disconnecting small hose from radiator and line from engine. Tie tank to
side frame.
Disconnect parts (B-F) and remove all wiring and line clamps.
Disconnect brace (I).
Remove upper support (H) from both lower supports (G).
Remove lower supports (G). DO NOT remove wiring from supports.
Remove aspirator hose from intake scoop.
Remove air filter canister (J), intake scoop and scoop bracket as an assembly.
For 7600 Tractors, perform the following step:
Disconnect wiring from the thermostart element.
For ALL tractors, perform the following steps:
0035
41 41
Remove starter circuit relay bracket (K) from engine and tie to frame. DO NOT disconnect
wiring.
Remove all wire clamps from engine.
For 7600 Tractors, perform the following steps:
Remove tank (L) and bracket and tie to side frame.
For 7700 and 7800 Tractors, perform the following steps:
Disconnect fuel supply hose clamp on front of timing gear cover.
Disconnect turbocharger inlet line from top of engine oil filter.
Disconnect parts (M-P).
RW50007-UN: 7600 - Left Side
RW50008-UN: 7700 and 7800 - Left Side

LEGEND:
A - Muffler
B - Starter Wiring
C - Finger Guard
D - Engine Speed Sensor
E - Upper Radiator Hose
F - Air Conditioning Compressor Wiring
G - Throttle Cables
H - Engine Oil Pressure Sensor
I - Fuel Injection Pump Wiring
J - Fuel Leak-Off Line
K - Ether Aid Line
L - Coolant Overflow Tank

Remove muffler (A).
Disconnect wiring (B).
Remove finger guard (C).
Disconnect parts (D-F).
Remove all wiring and line clamps from engine.
Remove fan from viscous drive. Slide fan rearward.
Remove fan drive from pulley and remove fan and viscous drive.
Remove fan shroud.
Remove fan belt.
Remove air conditioning compressor and tie the compressor to tractor frame.
0035
42 42
Remove alternator.
Disconnect engine block heater, if equipped.
For 7600 Tractors, perform the following step:
Disconnect parts (G-J).
For 7700 and 7800 Tractors, perform the following steps:
Disconnect line (K).
Remove tank (L) from engine and tie to the side of tractor.
For ALL tractors, perform the following step:
Move the engine wiring harness down the front of the engine to prevent interference during
engine removal.
RW19570-UN: 7600 - Front Bracket
RW20633-UN: 7600 - Rear Bracket
0035
43 43
RW20634-UN: 7700 and 7800 - Front Bracket
RW20635-UN: 7700 and 7800 - Rear Bracket
Disconnect MFWD shaft, if equipped.

Disconnect drive shaft from engine using JDG820 Flywheel Turning Tool to rotate drive shaft for
access to cap screws.
IMPORTANT:
Mounting brackets must be tightened to prevent damage to injection lines and other
engine components during engine removal.
Install JDG19 Special Mounting Brackets on cylinder head.
CAUTION:
Use of JDG23 Engine Lifting Sling is the ONLY APPROVED method for lifting
engine. Use extreme caution when lifting and NEVER permit any part of the
body to be positioned under an engine being lifted or suspended.
0035
44 44
RG5788-UN: Engine Lifting Sling
Attach the JDG23 Engine Lifting Sling (A) to engine lifting straps (B) and overhead hoist or floor
crane.
IMPORTANT:
Ensure that engine lifting straps are secured to engine with SAE Grade 8 (or higher)
cap screws. Apply LOCTITE ® 242 Thread Lock and Sealer and tighten cap screws to
170 N·m (125 lb-ft).
NOTE:
If engine does not have lifting straps, they may be procured through your service
parts network. USE ONLY lifting straps supplied by John Deere.
RW20638-UN: Motor Mounts - Front/Rear
Remove front mount (A) and rear mount cap screws.

Carefully remove engine, rotating the front end upward and forward as it is being removed.
IMPORTANT:
Ensure that engine lifting straps are secured to engine with SAE Grade 8 (or higher)
cap screws. Apply LOCTITE ® 242 Thread Lock and Sealer and tighten cap screws to
170 N.m (125 lb-ft).
NOTE:
If engine does not have lifting straps, they may be procured through your service
parts network. USE ONLY lifting straps supplied by John Deere.
0035
45 45
0036
tm1500 - 7600, 7700 and 7800 Tractors

Install Engine in Repair Stand
Install Engine in Repair Stand
RW20637-UN: Engine Repair Stand
Refer to CTM8, Group 03 (7600), or CTM42, Group 03 (7700 - 7800) for installing engine in
repair stand.
0036
46 46
0037
tm1500 - 7600, 7700 and 7800 Tractors

Install Engine
Install Engine
Install engine noting the following instructions:
l IMPORTANT:
Make sure the lower front rubber mount is correctly installed in recess of
casting. Failure to do so may result in damage to the mounts and engine.
Install the lower front rubber mounts on the bottom side recess of cast engine mount.
Install the upper rubber mounts to hold the lower mounts in position during engine
installation.
l Tighten the front engine mount cap screws to 130 N·m (96 lb-ft).
l Tighten the rear engine mount cap screws to 320 N·m (237 lb-ft).
l Tighten the drive shaft yoke cap screws to 66 N·m (48 lb-ft).
l Tighten the viscous fan drive-to-pulley cap screws to 42 N·m (30 lb-ft).
l Tighten the fan-to-viscous drive nuts to 26 N·m (19 lb-ft).
l Tighten the MFWD drive shaft yoke cap screws to 68 N·m (50 lb-ft).
0037
47 47
0038
tm1500 - 7600, 7700 and 7800 Tractors


0038
48 48
0039
tm1500 - 7600, 7700 and 7800 Tractors

Access to Intake and Exhaust Valves
Access to Intake and Exhaust Valves

Remove valve cover. (See Remove and Install Engine Valve Cover in this group.)
Refer to appropriate CTM for removal of valves.
0039
49 49
0040
tm1500 - 7600, 7700 and 7800 Tractors

Access to Front Crankshaft Seal
Access to Front Crankshaft Seal

Remove front cooling assembly. (See Remove and Install Front Cooling Assembly in this
group.)
Refer to the appropriate CTM for seal removal.
0040
50 50
0041
tm1500 - 7600, 7700 and 7800 Tractors

Access to Rear Crankshaft Seal-PST or PQT W/Creeper
Access to Rear Crankshaft Seal-PST or PQT W/Creeper
Remove engine from tractor. (See Remove Engine in Group 00.)

Refer to the appropriate CTM for seal removal.
0041
51 51
0042
tm1500 - 7600, 7700 and 7800 Tractors

Access to Rear Crankshaft Seal-PQT W/O Creeper
Access to Rear Crankshaft Seal-PQT W/O Creeper

Remove transmission drive shaft. (See Engine Coupler Shaft in Section 56, Group 35.)
Refer to appropriate CTM for seal removal.
0042
52 52
0043
tm1500 - 7600, 7700 and 7800 Tractors

Access to Camshaft
Access to Camshaft

Remove front cooling assembly. (See Remove and Install Front Cooling Assembly in this
group.)
Refer to appropriate CTM for camshaft removal.
0043
53 53
0044
tm1500 - 7600, 7700 and 7800 Tractors

Access to Timing Gear Cover
Access to Timing Gear Cover

Remove fan and viscous clutch. (See Remove and Install Viscous Fan Drive in Section 30,
Group 20.)
Remove fan shroud.
See appropriate CTM for timing gear cover removal.
0044
54 54
0045
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Engine Valve Cover
Remove and Install Engine Valve Cover
RW19511-UN: Engine - Right Side
1. Disconnect battery ground cable.

2. Remove air breather pipe or hose and turbocharger oil line from cover.
3. Remove bottom cap screw from the muffler bracket. Loosen top cap screw and rotate the
bracket (A).
4. Remove the turbocharger heat shield and disconnect the turbocharger oil inlet line.
5. Remove valve cover cap screws. Lift and rotate the cover (B) to the right and rearwards.
6. NOTE:
See Check Valve Clearance in CTM.
Install the valve cover.
0045
55 55
0046
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Front Cooling Assembly
Remove and Install Front Cooling Assembly
NOTE:
The air conditioning system does NOT have to be discharged or the hydraulic oil
and fuel hoses disconnected for front cooling assembly removal.
1. Remove side shields, hood, and drain coolant from radiator and engine.
2. Remove fan and viscous drive. (See Remove and Install Viscous Fan Drive, Section 30,
Group 20.)
3. Remove tie bands and disconnect recovery hose and air bleed line from deaeration tank.
4. Disconnect and plug fuel inlet line at fuel pump. Remove fuel line tie band.
5. Disconnect upper and lower radiator hose from engine. Remove two nuts from bottom of
air intake and rotate air intake rearward.
6. Remove fan guard. Disconnect engine speed sensor on the 7600 and electrical harness
from compressor bracket on the 7700 and 7800.
7. Remove top cap screw (one each side) of the fuel/oil cooler/condenser unit and slide unit
to the left.
8.
RW19512-UN: Front Cooling Assy Mounts
Remove four cap screws (A) (two each side) from cooling assembly support pan to front
frame.
9.
RW19513-UN: Front Cooling Assembly
0046
56 56
Slowly lift assembly using lift straps (B) and move to the side.
10. Install cooling assembly support pan to front frame and tighten cap screws (A) to 40 N·m
(30 lb-ft).
11. Connect and tighten hoses, lines, and install tie bands. Add coolant and test for leaks.
0046
57 57
0047
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Slow Idle rpm 800-900
Fast Idle rpm 2225-2325
Throttle Control Lever Force 35 N (8 lb)

Friction Screw
0047
58 58
0048
tm1500 - 7600, 7700 and 7800 Tractors


0048
59 59
0049
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Hand-Foot Throttle With Mechanical Linkage
Adjust Hand-Foot Throttle With Mechanical Linkage
RW21145-UN: Throttle Control Lever
RW21146-UN: Engine Speed Governor
RW21147-UN: Engine Speed Governor

LEGEND:
A - Friction Screw
B - Hand Throttle Yoke
C - Hand Throttle Linkage Arm
D - Foot Throttle Linkage Arm
E - Governor Control Lever
F - Foot Throttle Yoke
IMPORTANT:
Before adjusting speed control linkage, be sure injection pump idle speeds are
correct. See engine CTM.
NOTE:
Proceed to Step 2 if hand throttle lever does not require adjustment.
1. Remove shift console cover to access hand throttle control lever friction screw (A). Adjust
until a 35 N (8 lb force) moves lever.
2. Run engine to obtain operating temperature. Pull hand throttle rearward against stop (slow
idle position).
3. For IN-LINE INJECTION PUMP, perform Steps a and b.
a. Adjust yoke (B) for minimum 2 mm (1/16 in.) clearance between (C) and (D) throttle
arm stops.
b. Push hand throttle forward against stop (fast idle position). Check governor control
lever (E) for contact with fast idle stop screw.
4. For ROTARY INJECTION PUMP, perform Steps a and b.
a. Adjust yoke (B) and check the governor control lever (E) for minimum 3 mm (1/8 in.)
0049
60 60
spring travel after contact with slow idle stop screw.
b. Push hand throttle forward against the stop (fast idle position). Check governor
control lever (E) for minimum 3 mm (1/8 in.) spring travel after contact with fast idle
stop screw.
5. Adjust yoke (F) with hand throttle in fast idle position to insure 6 mm (1/4 in.) clearance
between bottom edge of foot throttle and floor mat.
6. Tighten lock nuts and check both slow and fast idle speeds and adjust as necessary.
0049
61 61
0050
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Step Assembly Torque 140 N·m (105 lb-ft)
0050
62 62
0051
tm1500 - 7600, 7700 and 7800 Tractors

Fuel Tank System-Exploded View
Fuel Tank System-Exploded View
RW19510-UN: Fuel Tank System - Exploded View

LEGEND:
A - Crossover Fill Hose

B - Crossover Vent Hose
C - Rollover Check and Tank Vent Valve
D - Fuel Tank Vent Filter
E - Fuel Tank Vent Hose
F - Left Tank
G - Rear Tank Strap
H - Left Step Assembly
I - Step Mounting Cap Screws
J - Low Crossover Line
K - Fuel Strainer
L - Water Separator (7800)
M - Right Tank Bracket
N - Return Injection Leak-Off Line
O - Right Tank Return Hose
P - Right Tank
0051
63 63
0052
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Fuel Tank
Remove and Install Fuel Tank
1. Remove the wheel or slide the assembly further out on the axle.
2. Drain the fuel tank and remove the floor mat and floor plate from inside the cab.
3. Disconnect the crossover fill hose (A), the vent hose (B), and the low crossover line (J).
4. For LEFT TANK, perform Steps a, b and c.
a. Disconnect the fuel sender. Lift the chain box lid and remove lid bracket cap screws
and remove the lid.
b. Remove bottom cap screws (I). Put support under the step assembly and remove
top cap screws (I) and remove assembly.
c. Remove the tie bands from the fuel tank vent hose (E) and remove rear tank strap
(G). Remove the fuel tank.
5. For RIGHT TANK, perform Steps a, b and c.
a. Disconnect the fuel return hose (O).
b. Remove the cab pressure filter assembly. (See Remove Air Pressure Blower Motor
Section 40, Group 45).
c. Remove tank bracket (M) and rear tank strap (G). Remove the fuel tank.
6. Install the fuel tank and tighten rear strap (G) till flat against the tank.
7. Install the step assembly and tighten cap screws (I) to 140 N·m (105 lb-ft).
8. Connect and tighten the hoses, lines, and install the tie bands on tank vent hose (E).
9. Add fuel and bleed the fuel system. Check all connections for leaks.
0052
64 64
0053
tm1500 - 7600, 7700 and 7800 Tractors

Inspect and Service the Air Intake
Inspect and Service the Air Intake
RW21156-UN: Engine Air Intake

LEGEND:
A - Aspirator Tube
B - Precleaner Check Valve
C - Air Restriction Sensor
D - Turbocharger Clamp
E - Air Cleaner Clamp
F - Rubber Sleeve
CAUTION:
Aspirator tube MUST be plugged to prevent the possibility of escaping
exhaust fumes.
IMPORTANT:
An exhaust extension used during servicing can cause an exhaust restriction. This
restriction or operating the engine at low idle for extended periods of time can
damage the precleaner check valve. To prevent damage, disconnect the aspirator
tube from the precleaner.
1. Disconnect the aspirator tube (A) from the precleaner check valve (B). Plug or cap the
aspirator tube to prevent escaping exhaust fumes.
2. Inspect and tighten air cleaner outlet clamp (E) and turbocharger inlet clamp (D) to 8 N·m
(70 lb-in).
3. Inspect rubber sleeve (F) and check for correct position.
4. Disconnect and replace air restriction sensor (C) as required.
5. IMPORTANT:
If the primary filter is black with carbon, inspect the check valve operation.
Remove and inspect the filter.
0053
65 65
0054
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Radiator Pressure Tester.......D05104ST

Pressure test radiator and radiator cap
0054
66 66
0055
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Radiator Pressure Test 80 kPa (0.8 bar) (12 psi)
Radiator Cap Pressure Test 60-80 kPa (0.6-0.8 bar) (9-12 psi)
Fan Pulley-to-Viscous Drive Torque 42 N·m (31 lb-ft)
Viscous Drive-to-Fan Stud Nuts Torque 28 N·m (21 lb-ft)
Belt Tensioner Cap Screw Torque 50 N·m (37 lb-ft)
Tensioner Pulley Screw Torque 40 N·m (29 lb-ft)
Idler Pulley Bolt Torque 50 N·m (37 lb-ft)
0055
67 67
0056
tm1500 - 7600, 7700 and 7800 Tractors

Test Radiator and Cap
Test Radiator and Cap
RW21148-UN: Radiator and Cap
1. Lift hood and lock into position.

2. Check radiator for leaks or damage.
3. Remove pressure cap from coolant tank and attach D05104ST radiator tester to filler
neck. Pressurize system 80 kPa (0.8 bar) (12 psi).
4. Repair system, as necessary, if pressure does not hold.
5.
R26406N-UN: Radiator Cap Tester
Install radiator cap onto D05104ST Tester.

6. NOTE:
Cap should hold pressure within the ranges provided. Relief occurs at the
top of the range.
Pressurize cap to 60-80 kPa (0.6-0.8 bar) (9-12 psi). Replace cap if pressure does not
hold.
0056
68 68
0057
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Radiator
Remove and Install Radiator
RW19509-UN: Radiator and Coolant Deaeration Tank

LEGEND:
A - Coolant Deaeration Tank G - Radiator Support

B - Coolant Recovery Hose H - Shoulder Bolt
C - Fan Shroud I - Lower Hose
D - Upper Hose J - Bottom Radiator Hose
E - Radiator K - Air Bleed Line
F - Radiator Cushion Pads L - Top Radiator Hose
1. Remove side shields, hood, and drain the cooling system.

2. Remove tank, by disconnecting hose (L) from radiator, and line (K) from tank.
3. Remove two nuts from bottom of air intake. Rotate air intake rearward and disconnect
upper hose (D) from radiator.
4. Remove fan and viscous clutch. (See Remove Fan/Viscous Clutch, this group.)
5. Remove fan shroud (C) and disconnect lower hoses (I) and (J) from radiator.
6. Remove two shoulder bolts (H) and lift radiator (E) from support (G).
7. Inspect radiator cushion pads (F) and replace if there is excessive compression, cracks, or
moved from original location.
8. Apply liquid soap to radiator cushion pads. Slide radiator (E) into support (G) and tighten
shoulder bolts (H) to 20 N·m (15 lb-ft).
9. Install remaining parts and tighten all lines, hoses and cap screws.
10. Tighten clutch-to-pulley hub cap screws to 42 N·m (31 lb-ft) and clutch-to-fan stud nuts to
28 N·m (21 lb-ft).
11. Adjust fan shroud with 8 mm (0.24 in.) of clearance between fan and shroud.
12. Add coolant and check for leaks.
0057
69 69
0058
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Viscous Fan Drive
Remove and Install Viscous Fan Drive
RW21149-UN: Fan and Drive Assembly
RW21150-UN: Viscous Fan Drive

LEGEND:
A - Fan-to-Drive Nuts
B - Drive Flange
C - Drive-to-Pulley Cap Screws
D - Drive Thermal Coil
E - Drive Fins
IMPORTANT:
Thermal coil on front of viscous fan drive can be easily damaged. Handle assembly
carefully.
1. Loosen drive-to-pulley cap screws (C) until screws contact clutch. Remove fan-to-drive
nuts (A).
For 7700 and 7800, perform Step 2.
2. Loosen belt from pulleys. Slide belt and fan rearward.
3. Hold drive and remove cap screws (C). Remove drive.
4. Inspect drive for damage. Make sure thermal coil (D) is not bent or damaged.
5. NOTE:
Viscous fan drive is factory balanced and is not repairable. Small nicks or
chips in fins are permissible.
Inspect fins (E) for damage.

6. IMPORTANT:
Replace viscous drive if lost more than one complete fin. Improper balance
could cause viscous drive or fan failure.
Install fan and viscous drive. Tighten drive-to-pulley cap screws (C) to 42 N·m (31 lb-ft).
7. Tighten drive-to-fan nuts (A) to 28 N·m (21 lb-ft).
0058
70 70
0059
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Belt Tensioner
Inspect Belt Tensioner
RW21151-UN: Fan Belt
RW21152-UN: Belt Tension Mechanism
RW21153-UN: Belt Tension Mechanism

LEGEND:
A - 1/2 in. Drive Tool

B - Tension Arm Mark
C - Mounting Bracket Mark
NOTE:
The pulleys and the spring tensioner are not serviceable.
1. Release tension on belt using a long-handle 1/2 in. drive tool (A). Remove belt from the
alternator pulley.
2. Release the tension on the tension arm and remove the tool.
3. Measure 21 mm (13/16 in.) from (B) and put a mark (C) on the mounting bracket.
4. Rotate the arm using a torque wrench until mark (B) and (C) are aligned. Note the torque
wrench measurement. Replace tension mechanism if required.
-: Spring Tension
SPRING TENSION
Specification .............. 24-28 N·m (17-21 lb-ft)
0059
71 71
0060
tm1500 - 7600, 7700 and 7800 Tractors

Replace Belt Tension Mechanism
Replace Belt Tension Mechanism
RW21154-UN: Bel Tension Mechanism
RW21155-UN: Idler Pulley

LEGEND:
A - Tensioner Cap Screw

B - Pulley Screw
C - Idler Dust Cover
D - Idler Pulley Bolt
1. Remove cap screw (A) and remove the tensioner.

2. Remove tensioner pulley, and dust cover. Replace the pulley if required and tighten pulley
screw (B) to 40 N·m (29 lb-ft).
3. Install tensioner and tighten cap screw (A) to 50 N·m (37 lb-ft).
4. Remove the idler dust cover (C), bolt (D), and the idler pulley.
5. Replace idler pulley if required and tighten bolt (D) to 50 N·m (37 lb-ft). Install new dust
cover (C).
0060
72 72
0061
tm1500 - 7600, 7700 and 7800 Tractors

Fan Belt Routing- 7600
Fan Belt Routing- 7600
RW40051-UN: Fan Belt Routing

LEGEND:
A - With Air Conditioning

B - Without Air Conditioning
C - With Air Conditioning and Trailer Air Brakes
0061
73 73
0062
tm1500 - 7600, 7700 and 7800 Tractors

Fan Belt Routing- 7700 and 7800
Fan Belt Routing- 7700 and 7800
RW40052-UN: Fan Belt Routing

LEGEND:
A - With Air Conditioning

B - Without Air Conditioning
C - With Air Conditioning and Trailer Air Brakes
0062
74 74
0063
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Stopper/Leak Detector Kit.......D05361ST

Remove oil from oil cooler
Universal Pressure Test Kit.......JT05412

Remove oil from oil cooler
0063
75 75
0064
tm1500 - 7600, 7700 and 7800 Tractors

Remove Fuel-Hydraulic Oil Cooler/Condenser
Remove Fuel-Hydraulic Oil Cooler/Condenser
RW21164-UN: fuel/Oil Cooler/Condenser
RW21165-UN: Cooler/Mount-Top Condenser
RW21166-UN: Cooler/Mount-Bottom Condenser

LEGEND:
A - A/C Condenser Inlet

B - A/C Condenser Outlet
C - Hydraulic Oil Inlet
D - Hydraulic Oil Outlet
E - Fuel Cooler Outlet
F - Fuel Cooler Inlet
G - Upper Cap Screw
H - Lower Cap Screw
1. Discharge air conditioning system. (See Discharge Air Conditioning System, Section 90,
Group 10.)
0064
76 76
2. Disconnect condenser inlet line (A) and outlet line (B). Cap lines to prevent contamination.
3. Disconnect fuel inlet line (F) and outlet line (E). Connect both hoses together using a
38H1278 (-6) Union. Cap the fuel connections on the cooler using 38H1415 (-6) Caps.
4. Disconnect hydraulic oil inlet line (C) and cap the hose using 38H1418 (-12) Cap. Install
38H1272 (-12) Union and JT05690 Fitting to the oil cooler inlet connection.
5. Install JT03103 Adapter and hose from D05361ST Stopper/Leak Detector Kit. Apply air
pressure to remove the oil from the cooler to the transmission reservoir.
6. Disconnect hydraulic oil outlet line (D) and cap hose.
For Two-Wheel Drive tractors, perform Step a.
a. Remove two cap screws (G), (one each side) and loosen two cap screws (H), (one
each side). Slide cooler/condenser out of track and remove.
For tractors with MFWD, perform Step b.
b. Remove two cap screws (G), (one each side) and loosen one cap screw (H). Remove
cap screw (H) from the other side and the cooler/condenser.
0064
77 77
0065
tm1500 - 7600, 7700 and 7800 Tractors

Leak Test Fuel-Hydraulic Oil Cooler/Condenser
Leak Test Fuel-Hydraulic Oil Cooler/Condenser
NOTE:
The fuel cooler, hydraulic oil cooler, and air conditioning condenser are a unit.
Use the following specifications and procedure to test.
Fuel cooler Air Pressure 138 kPa (1.4 bar) (20 psi)
Oil cooler Air Pressure 689-1035 kPa

(6.9-10.3 bar)
(100-150 psi)
A/C Condenser Air Pressure 689-1035 kPa

(6.9-10.3 bar)
(100-150 psi)
1. Apply air pressure and spray surface using a 50-50 mixture of liquid soap and water to
check for leaks.
2. NOTE:
Minor leaks may be repaired, but elements should be replaced if there is a
major leak or restriction.
Repair or replace cooling unit as required.
0065
78 78
0066
tm1500 - 7600, 7700 and 7800 Tractors

Install Fuel-Hydraulic Oil Cooler/Condenser
Install Fuel-Hydraulic Oil Cooler/Condenser
1. Install cooling unit and adjust lower track. The unit should be firm and be able to slide in
both directions.
2. Inspect hose O-rings. Connect fuel and hydraulic lines.
3. Flush A/C condenser if condenser was air tested. Add 60 mL (2.0 oz) of TY22025 (R134a)
refrigerant oil if no major leaks were found in the system. If leaks exist, remove
compressor to determine amount of oil to be added. (See Determine Refrigerant Oil
Charge, Section 90, Group 10.)
4. Connect and tighten air conditioning lines.
5. Purge, evacuate, and charge system. (See Purge, Evacuate, and Charge Air Conditioning
System, Section 90, Group 10.)
0066
79 79
0067
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Electrical Connector and Wire Service Kit.......RE11154

Repair Harnesses
Electrical Repair Kit.......JDG155

Remove and install wires into connectors
Extraction Tool.......JDG364
Remove wires from connectors
Remove terminals from METRI-PACK ™ connectors
Remove terminals from METRI-PACK ™ connectors
DEUTSCH ™ Electrical Repair Tool Kit .......JDG359

Repair DEUTSCH ™ electrical connector bodies
Terminal Applicator.......JDG144
Crimp Contacts to wires
For CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™
pin type connectors CPC ™ , MATE-N-LOC ™ , and
METRIMATE ™ are trademarks of AMP INC.
For CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™
pin type connectors CPC ™ , MATE-N-LOC ™ , and
METRIMATE ™ are trademarks of AMP INC.
Remove CPC blade type connectors
Replace small MATE-N-LOC ™ socket connectors
Extractor Tool.......JDG361
Remove wires from DEUTSCH ™ connectors DEUTSCH
™ is a trademark of the DEUTSCH CO.
Crimper.......JDG360
Install DEUTSCH ™ contacts
0067
80 80
0068
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
AT66865 (U.S.) Lubricant Insulate electrical connectors
NOTE:
[ See Section 10-Cross-Reference Chart for Canadian and LOCTITE ® Product
Numbers]
0068
81 81
0069
tm1500 - 7600, 7700 and 7800 Tractors

Using High-Pressure Washers
Using High-Pressure Washers
IMPORTANT:
T6642EJ-UN: High Pressure Washing
Directing pressurized water at electronic/electrical components or connectors,

bearings and hydraulic seals, fuel injection pumps or other sensitive parts and
components may cause product malfunctions. Reduce pressure, and spray at a 45 to
90 degree angle.
0069
82 82
0070
tm1500 - 7600, 7700 and 7800 Tractors

Replace WEATHER PACK ™ Connector
Replace WEATHER PACK ™ Connector
TS0128-UN: WEATHER PACK ™ Extraction Tool
IMPORTANT:
Identify wire color locations with connector terminal letters.
Open connector body.
Insert JDG364 Extraction Tool [ Included in JT07195A Electrical Repair Kit] over terminal
contact in connector body.
Hold extractor tool fully seated and pull wire from connector body.
IMPORTANT:
Carefully spread contact lances to assure good seating on connector body.
NOTE:
If terminal cannot be removed, insert wire or nail through extractor tool handle
and push terminal contact from connector.
NOTE:
Connector bodies are "keyed" for correct contact. Be sure contacts are correctly
aligned.
TS0130-UN: Contact and Connector
Push contact into new connector body until fully seated.

Pull on wire slightly to insure contact is locked in position.
Transfer remaining wires to correct terminal in new connector.
Close connector body.
0070
83 83
0071
tm1500 - 7600, 7700 and 7800 Tractors

Install WEATHER PACK ™ Contact
Install WEATHER PACK ™ Contact
TS0136-UN: WEATHER PACK ™ Contact
NOTE:
Cable seals are color coded for three sizes of wire:
l Green - 18 to 20 gauge wire

l Gray - 14 to 16 gauge wire
l Blue - 10 to 12 gauge wire
Push correct size cable seal on wire.

IMPORTANT:
The seal must fit snug over the cable insulation, without a gap between the cable seal
and the insulation.
Strip insulation from wire to expose 6 mm (1/4 in.) and align cable seal with edge of insulation.
NOTE:
Contacts have numbered identification for two sizes of wire:
l #15 for 14 to 16 gauge wire

l #19 for 18 to 20 gauge wire
TS1623-UN: WEATHER PACK ™ Crimping Tool and Contact
Put correct size contact on wire and crimp in place with a W-type crimp using a JDG783
WEATHER PACK ™ Crimping Tool.
TS0138-UN: WEATHER PACK ™ Crimping Tool and Cable Seal
0071
84 84
Secure cable seal to contact using a JDG783 WEATHER PACK ™ Crimping Tool.
IMPORTANT:
TS0139-UN: Contact Sleeve/Pin Assembly
Correct contact installation for sleeve (A) and pin (B) is illustrated.
0071
85 85
0072
tm1500 - 7600, 7700 and 7800 Tractors

Remove Connector Body from Blade Terminals
Remove Connector Body from Blade Terminals
RW4218-UN: Connector Body and Blade Terminals
Depress locking tang (A) on terminal using a small screw driver. Remove connector body.
Bend locking tang back to the original position (B) before installing connector body.
0072
86 86
0073
tm1500 - 7600, 7700 and 7800 Tractors

Replace (Pull Type) METRI-PACK ™ Connectors
Replace (Pull Type) METRI-PACK ™ Connectors
RW16933-UN: METRI-PACK ™ Connector (Pull Type)
RW16934-UN: Pin and Socket in Connector
RW16935-UN: Push Terminal in Connector

LEGEND:
A - Connector
B - “T” Pin
C - Body Socket
D - Locking Tab
E - Push Terminal
Disconnect the METRI-PACK™ connector (A). Remove tie bands and tape.
Insert a “T” pin (B) 6.4 mm (1/4 in.) into connector body socket (C).
NOTE:
Use JDG777 Terminal Extraction Tool [ Included JT07195A Electrical Repair Kit]
or “T” pin to remove terminals.
Angle “T” pin so pin tip slides close to the plastic socket edge pushing terminal locking tab (D)
inward.
Remove “T” pin and push terminal (E) out of socket.
Remove terminal, cut, strip and crimp wire through connector.
Check to make sure locking tab on new terminal is in outward position, then pull on wire until
terminal locks in connector body socket.
NOTE:
Terminal will seat only one way. If terminal does not pull into the connector body
socket, check to make sure terminal is aligned correctly.
0073
87 87
0074
tm1500 - 7600, 7700 and 7800 Tractors

Replace (Push Type) METRI-PACK ™ Connectors
Replace (Push Type) METRI-PACK ™ Connectors
RW21325-UN: METRI-PACK ™ Connector (Push Type)
LEGEND:
A - Connector Lock
B - Extraction Tool JDG777 [ Included in JT07195A Electrical Repair Kit]
C - Connector Body Socket
D - Terminal
E - Locking Tab
Disconnect the METRI-PACK ™ connector. Remove the tie bands and tape.
Remove the connector lock (A), and mark wire colors for identification.
Identify wire color locations with connector terminal letters.
Insert JDG776 or JDG777 Terminal Extraction Tool (B) into connector body socket (C) pushing
the terminal locking tab inward.
NOTE:
Use JDG776 Extraction Tool with 56, 280 and 630 series METRI-PACK ™
terminals. Use JDG777 Extraction Tool with 150 series METRI-PACK ™
terminals.
Remove extraction tool and pull terminal (D) out of the socket.
Replace terminal. Make sure locking tab (E) on the new terminal is in the outward position.
Push terminal into connector body socket until terminal locks.
0074
88 88
0075
tm1500 - 7600, 7700 and 7800 Tractors

Replace CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™ Pin Type
Connectors
Replace CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™ Pin Type Connectors
TS113-UN: MATE-N-LOC ™ and METRIMATE ™ Connector (Pin

Type)
LEGEND:
A - Tool Sleeve
B - Tool Handle
C - Tool Push Rod
D - Push Rod Button
Select correct size Extraction Tool (JDG140 or JDG143) [ Included in JT07195A Electrical
Repair Kit] to remove contact.
NOTE:
Allow tool push rod (C) to back out during insertion.
Insert tool sleeve (A) over contact until tool bottoms.

Rotate tool handle (B) to assure release of contact locking lances.
Hold tool sleeve firmly seated in connector and press push rod button (D). Remove contact from
connector.
Spread contact locking lances and insert wire in correct terminal of new connector.
Transfer remaining wires to correct terminal of new connector.
0075
89 89
0076
tm1500 - 7600, 7700 and 7800 Tractors

Replace CPC ™ Blade Type Connectors
Replace CPC ™ Blade Type Connectors
TS114-UN: CPC ™ Connector (Blade Type)
IMPORTANT:
Move extraction tool back and forth ONLY in the direction illustrated to fully seat tool
in connector.
Push tip (A) of JDG141 Extraction Tool [ Included in JT07195A Electrical Repair Kit] into
terminal offsets until tips bottom in connector.
Pull wire to remove contact from connector.
Insert wire in correct terminal of new connector.
Transfer remaining wires to correct terminal on new connector.
0076
90 90
0077
tm1500 - 7600, 7700 and 7800 Tractors

Replace Small MATE-N-LOC ™ Socket Connector
Replace Small MATE-N-LOC ™ Socket Connector
TS115-UN: MATE-N-LOC ™ Socket Connector
Push contact (A) from wire side into connector as far as possible.
IMPORTANT:
DO NOT pry on extraction tool.
Align tip of JDG142 Extraction Tool [ Included in JDG155 Electrical Repair Kit] opposite contact
seam (B).
Push extraction tool in connector until tool bottoms.
Pull wire to remove contact from connector.
Transfer remaining wires to correct terminal on new connector.
0077
91 91
0078
tm1500 - 7600, 7700 and 7800 Tractors

Replace Small MATE-N-LOC ™ Pin Connector
Replace Small MATE-N-LOC ™ Pin Connector
TS116-UN: MATE-N-LOC ™ Pin Connector
Push contact pin (A) from wire side into connector as far as possible.
IMPORTANT:
DO NOT pry on extraction tool.
Put tip of JDG142 Extraction Tool against locking lance (B) and depress lance.
Pull wire to remove contact from connector body.
Spread contact pin locking lance and insert wire in correct terminal of new connector.
Remove remaining wires and install in correct terminal of new connector.
0078
92 92
0079
tm1500 - 7600, 7700 and 7800 Tractors

Replace DEUTSCH ™ Connectors
Replace DEUTSCH ™ Connectors
TS0124-UN: DEUTSCH ™ Connector Extractor Tool
Select correct size extractor tool for size of wire to be removed:
l JDG361 Extractor Tool [Included in JDG359 Electrical Repair Kit] for 12 to 14 gauge wire
l JDG362 Extractor Tool [Included in JDG359 Electrical Repair Kit] for 16 to 18 gauge wire
l JDG363 Extractor Tool [Included in JDG359 Electrical Repair Kit] for 20 gauge wire
Start correct size extractor tool over wire at handle (A).

Slide extractor tool rearward along wire until tool tip snaps onto wire.
IMPORTANT:
DO NOT twist tool when inserting in connector.
Slide extractor tool along wire into connector body until tool is positioned over terminal contact.
Pull wire from connector body using extractor tool.
IMPORTANT:
DO NOT twist tool when inserting in connector.
TS0125-UN: Extractor Tool
Slide extractor tool rearward along wire until tool tip (A) snaps onto wire.
TS120-UN: Extractor Tool and Connector
Slide extractor tool along wire into connector body until tool is positioned over terminal contact.
0079
93 93
TS0126-UN: Extractor Tool
Pull wire, with extractor tool, from connector body.
TS122-UN: Contact and Connector
IMPORTANT:
Install contact in correct location using correct size grommet.
Push contact straight into connector body until positive stop is felt.
Pull on wire slightly to insure contact is locked in position.
Transfer remaining wires to correct terminal in new connector.
0079
94 94
0080
tm1500 - 7600, 7700 and 7800 Tractors

Install DEUTSCH ™ Contact
Install DEUTSCH ™ Contact
TS117-UN: DEUTSCH ™ Crimper
Strip 6 mm (1/4 in.) insulation from wire.

Adjust selector (A) on JDG360 Crimper [ Included in JDG359 Electrical Repair Kit] for correct
wire size.
Loosen lock nut (B) and turn adjusting screw (C) in until screw stops.
IMPORTANT:
Select correct size contact sleeve or pin to fit connector body.
TS0134-UN: Crimping Tool
Insert contact (A) and turn adjusting screw (D) until contact is flush with cover (B).
Tighten lock nut (C).
IMPORTANT:
Contact must remain centered between indentors while crimping.
TS118-UN: Crimping Tool and Contact
Insert wire in contact and crimp until handle touches stop.

Release handle and remove contact.
IMPORTANT:
If all wire strands are not crimped into contact, cut off wire at contact and repeat
contact installation procedures.
0080
95 95
NOTE:
Readjust crimping tool for each crimping procedure.
TS0135-UN: Contact Crimped Onto Wire
Inspect contact to be certain all wires are in crimped barrel.
0080
96 96
0081
tm1500 - 7600, 7700 and 7800 Tractors

Use Electrical Insulating Compound
Use Electrical Insulating Compound
Apply AT66865 Compound directly to the terminals between the wire seal and connector body.
This provides a moisture barrier, especially in wet and humid conditions.
0081
97 97
0082
tm1500 - 7600, 7700 and 7800 Tractors

Ground Point Locations
Ground Point Locations
RW21319-UN: Chassis Ground and Ground Stud
There are nine ground point locations.

Single point ground stud (A) has:
l Battery
l Cab frame-to-chassis-to-engine mount
l Single point ground
l Chassis harness
RW21320-UN: Cab to Engine Ground
Cab to chassis ground (B)
RW21321-UN: Cab to Transmission Lever Console
Cab to Engine ground above pressurized blower motor (C).

Inside cab, under the transmission shift lever console (D).
0082
98 98
RW21322-UN: Front Wiper Ground
RW21323-UN: Rear Wiper Ground
Two studs inside roof, front wiper (E) and rear wiper (F).
0082
99 99
0083
tm1500 - 7600, 7700 and 7800 Tractors

Cab Harness Routing- Power Shift Transmission
RW21962-UN: Cab Harness Power Shift Transmission

LEGEND:
0083
100 100
1 - Load Center 25 - Radio Antenna

2 - Transient Voltage Protector 26 - Ground Point
3 - Power Distribution Center 27 - Radio
4 - Hand Brake Connector 28 - Beacon Light Connector
5 - Seat Connector 29 - Ground Point
6 - AQS Resistor
7 - AQS Blower Motor 30 - Ground Point
8 - AQS Relays 31 - A/C Controls
9 - Cab Engine/Transmission Junction Outlet 32 - Rear PTO Switch
10 - Deicing Sensor 33 - Load Depth Control Potentiometer
11 - Ground Point 34 - Clock [European Version]
12 - CCU and HCU 35 - Wiper Enable Relay
13 - Hitch Height Control 36 - Wiper Pulse Relay
14 - Hitch Rate of Drop Control 37 - Performance Monitor Connector
15 - Hitch Control Lever Potentiometer 38 - MFWD Switch
16 - Hitch Raise/Lower Switch 39 - PST Quadrant Switch
17 - Console Accessory Outlet 40 - PST Gear Encoder
18 - Implement Position Connector 41 - PST Relays
19 - Percent Slip Connector 42 - PCU
20 - Convenience Outlet Junction Block 43 - Clearance Light [ European Version]
21 - Program Connector 44 - Pressurized Blower Motor
22 - Rear Wiper Switch 45 - Single Point Ground
23 - Cigar Lighter 46 - Fusible Link
24 - Door Switch 47 - Come-Home Connector
48 - PST Transmission Connector
0083
101 101
0084
tm1500 - 7600, 7700 and 7800 Tractors

Cab Harness Routing- PowrQuad ™ Transmission
Cab Harness Routing- PowrQuad ™ Transmission
RW21969-UN: Cab Harness - PowrQuad ™ Transmission

LEGEND:
0084
102 102
1 - Load Center 30 - Ground Point

2 - Transient Voltage Protector 31 - A/C Controls
3 - Power Distribution Center 32 - Rear PTO Switch
4 - Hand Brake Connector 33 - Load Depth Control Potentiometer
5 - Seat Connector 34 - Clock [European Version]
6 - AQS Resistor 35 - Wiper Enable Relay
7 - AQS Blower Motor 36 - Wiper Pulse Relay
8 - AQS Relays 37 - Performance Monitor Connector
9 - Cab Engine/Transmission Junction Outlet 38 - MFWD Switch
10 - Deicing Sensor 39 - Pressurized Blower Motor
11 - Ground Point 40 - Clearance Light [ European Version]
12 - CCU and HCU 41 - Single Point Ground
13 - Hitch Height Limit Control 42 - Fusible Link
14 - Hitch Rate of Drop Control
15 - Hitch Control Lever Potentiometer
16 - Hitch Raise/Lower Switch
17 - Console Accessory Outlet
18 - Implement Position Connector
19 - Percent Slip Connector
20 - Convenience Outlet Junction Block
21 - Program Connector
22 - Rear Wiper Switch
23 - Cigar Lighter
24 - Door Switch
25 - Radio Antenna
26 - Ground Point
27 - Radio
28 - Beacon Light Connector
29 - Ground Point
0084
103 103
0085
tm1500 - 7600, 7700 and 7800 Tractors

Cab Harness Routing- Power Shift and PowrQuad ™ Transmission
Cab Harness Routing- Power Shift and PowrQuad ™ Transmission
RW21963-UN: Cab Harness - Power Shift and PowrQuad ™ Transmission

LEGEND:
1 - Front/Rear Washer Pump 13 - Warning Light Switch

2 - Hitch Remote Switch 14 - Warning Alarm
3 - Seven-Way Accessory Outlet 15 - Road Light Switch
4 - Hitch Return Solenoid 16 - Start Aid Switch
5 - Hitch Remote Switch [ European Version] 17 - Key Switch
6 - Rear Roof Warning Lights [ European Version] 18 - Brake Switch
7 - Harness Connector (Flood Lights) 19 - Differential Lock Switch
8 - Roof Light Harness 20 - Cab Engine Connector
9 - Front Roof Flood Lights 21 - Hitch Position Potentiometer
10 - Front Flood Harness 22 - Hitch Pressure Solenoid
11 - Front Roof Warning Lights [ European Version]
12 - Washer/Wiper Switch Housing
0085
104 104
0086
tm1500 - 7600, 7700 and 7800 Tractors

Open Station Harness Routing and Component Identification
Open Station Harness Routing and Component Identification
RW21967-UN: Open Station Harness and Component Identification

LEGEND:
1 - Load Center
2 - Power Distribution Center 16 - Hitch Rate of Drop Control
3 - Transient Voltage Protector 17 - Hitch Raise and Lower Switch
4 - Remote Hitch Switch 18 - PST Gear Encoder
5 - Seven Pin Outlet Socket 19 - PST Switch Module
6 - Hitch Position Potentionometer 20 - Light Switch
21 - Turn Switch
7 - Hitch Pressure Solenoid
8 - Hitch Return Solenoid 22 - Tachometer Module
9 - Cigar Lighter 23 - Warning Alarm
10 - Console Accessary Outlet 24 - Horn Switch
11 - Rear PTO Switch 25 - Fusible Link
12 - Hitch Potentiometer 26 - Key Switch
27 - Brake Switch
13 - Hitch Height Limit Control
14 - Hitch Control Lever Potentiometer 28 - Dimmer Switch
15 - MFWD Switch 29 - Start Aid Switch (7710-7810)
30 - Differential Switch
0086
105 105
31 - PST Transmission Harness Connector
32 - Seat Switch
33 - PST Controller
34 - Canopy Hazard Lights
NOTE:
Green wrap on wire harness indicates a clamp or tie band location.
0086
106 106
0087
tm1500 - 7600, 7700 and 7800 Tractors

Harness Routing and Component Identification-
Power Shift Transmission

RW21970-UN: Harness and Component Identification Power Shift Transmission

LEGEND:
1 - Electro-Hydraulic Valves
2 - Clutch Disengage Switch
3 - Clutch Engaged Switch
4 - Oil Temperature Sensor
5 - Electro-Hydraulic Valve Harness
6 - Electro-Hydraulic Valves
7 - MFWD Solenoid
8 - Wheel-Speed Sensor
9 - Draft Link Sensor
10 - Differential Lock Solenoid
11 - Rear PTO Speed Sensor
12 - Rear PTO Solenoid
13 - Hydraulic Oil Restriction Sensor
14 - Rear Cab Connector
15 - Transmission Sensor Harness
16 - Cab/Transmission Connector
17 - Oil Pressure Sensor
18 - Transmission Oil-Filter Restriction Sensor
0087
107 107
0088
tm1500 - 7600, 7700 and 7800 Tractors

PowrQuad ™ Transmission

RW21971-UN: Harness and Component Identification - PowrQuad ™ Transmission

LEGEND:
1 - Oil Pressure Sensor

2 - Oil Filter Restriction Sensor
3 - Oil Temperature Sensor
4 - Neutral Start Switch
5 - MFWD Solenoid
6 - Wheel-Speed Sensor
7 - Draft Link Sensor
8 - Differential Lock Solenoid
9 - Rear PTO Sensor
10 - Rear PTO Solenoid
11 - Hydraulic Oil Restriction Sensor
12 - Rear Cab Connector
13 - Transmission Sensor Harness
0088
108 108
0089
tm1500 - 7600, 7700 and 7800 Tractors

Engine Harness Routing and Component Identification-
6068 Engine (7600 Tractor)

RW21964-UN: Engine Harness and Component Identification 6068 (7600)

LEGEND:
1 - Cab Connector
2 - Chassis/Engine Harness Connector 15 - Air Filter Restriction Sensor
3 - Low A/C Pressure Switch 16 - A/C Compressor Clutch
4 - High A/C Pressure Switch 17 - Engine Coolant Temperature Sensor
5 - Lower Flood Light connector 18 - Engine Speed Sensor
6 - Power Distribution Center 19 - Horn
7 - Alternator Harness 20 - Engine Oil Pressure Switch
8 - Fuel Sender 21 - Alternator
9 - Single Point Ground 22 - Fuel Shut-off Switch
10 - Starter Circuit Relay 23 - Fuel Heater Connector
11 - Junction Box (Fusible Link) 24 - Starter
12 - Fusible Link 25 - Three-Way Ground
13 - Thermo Starting Aid Relay
14 - Glow Plug
0089
109 109
0090
tm1500 - 7600, 7700 and 7800 Tractors

RW21965-UN: Engine Harness and Component Identification - 6076 Engine (7700)

LEGEND:
1 - Cab Connector 16 - Engine Coolant Temperature Sensor

2 - Chassis/Engine Harness Connector 17 - A/C Compressor Clutch
3 - Low A/C Pressure Switch 18 - Staring Aid Solenoid
4 - High A/C Pressure Switch 19 - Horn
5 - Lower Flood Light Connector 20 - Engine Speed Pick-Up
6 - Power Distribution Center 21 - Alternator
7 - Alternator Harness 22 - Fuel Shutoff
8 - Fuel Sender 23 - Fuel Shutoff Connector
9 - Single Point Ground 24 - Electric Fuel Pump
10 - European Disable Connector 25 - Fuel Heater Connector
11 - Electric Fuel Pump Relay 26 - Engine Oil Pressure Sensor
12 - Fuseable Link 27 - Starting Motor
13 - Junction Block 28 - Engine Harness
14 - Starting Motor Relay 29 - Three-Way Ground
15 - Air Filter Restriction Sensor
0090
110 110
0091
tm1500 - 7600, 7700 and 7800 Tractors

Engine Harness Routing and Component Identification- 6076 Engine (7800
Tractor)
Engine Harness Routing and Component Identification- 6076 Engine (7800 Tractor)
RW21966-UN: Engine Harness and Component Identification - 6076 Engine (7800)

LEGEND:
1 - Cab Connector
2 - Chassis/Engine Harness Connector 14 - Air Filter Restriction Sensor
3 - Low A/C Pressure Switch 15 - Engine Coolant Temperature Sensor
4 - High A/C Pressure Switch 16 - Staring Aid Solenoid
5 - Lower Flood Light Connector 17 - A/C Compressor Clutch
6 - Power Distribution Center 18 - Horn
7 - Alternator Harness 19 - Engine Speed Pick-Up
8 - Fuel Sender 20 - Alternator
9 - Single Point Ground 21 - Fuel Pump
10 - European Disable Connector 22 - Fuel Shutoff
11 - Fuseable Link 23 - Fuel Filter Heater Connector
12 - Junction Block 24 - Engine Oil Pressure Sensor
13 - Starting Motor Relay 25 - Starting Motor
26 - Engine Harness
27 - Three-Way Ground
0091
111 111
0092
tm1500 - 7600, 7700 and 7800 Tractors

Repair Alternator-Use CTM
Repair Alternator-Use CTM
RW18170-UN: Alternator Engine CTM
For complete repair information on alternator, component technical manual is also required.
Use the component technical manual in conjunction with this machine manual.
0092
112 112
0093
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Alternator
Remove and Install Alternator
RW20842-UN: Alternator
LEGEND:
A - Positive Wire
B - Regulator Connector
C - Belt Tensioner
D - Alternator Bracket
Remove side shield and disconnect negative battery cable from engine.
Disconnect positive wire (A) and regulator connector (B).
Remove alternator belt using a 1/2 in. drive tool on belt tensioner (C) to aid removal.
Remove bracket (D), the mounting bolt, and the alternator.
IMPORTANT:
The alternator is designed with a Transient Voltage Protector (TVP) to protect the
tractor’s electrical system. A replacement alternator without the TVP could cause
extensive damage to the tractor’s electrical system.
Install alternator and belt.
0093
113 113
0094
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Starter Wrench.......JDE80
Remove and install starter
RW17441-UN: JDE80
0094
114 114
0095
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Starter Motor Cap Screw Torque 48 N·m (35 lb-ft)
Neutral Start Switch Torque 24 N·m (18 lb-ft)
0095
115 115
0096
tm1500 - 7600, 7700 and 7800 Tractors

Repair Starter-Use CTM
Repair Starter-Use CTM
RW18170-UN: Start Repair CTM
For complete repair information on the starter, component technical manual is also required.
0096
116 116
0097
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Starter Motor
Remove and Install Starter Motor
RW20843-UN: Starter Motor
Disconnect battery ground cable.

Remove the boost start terminal from starter solenoid and battery wires (A).
Remove solenoid cover, and wires (B) and (C).
Remove reservoir (D).
Remove starter motor using JDE80 Starter Wrench.
Install starter with new gasket. Tighten cap screws to 48 N·m (35 lb-ft).
0097
117 117
0098
tm1500 - 7600, 7700 and 7800 Tractors

Replace Starter Circuit Relay
Replace Starter Circuit Relay
RW20866-UN: Start Circuit Relay

LEGEND:
A - Battery Ground Cable

B - White Wire (309)
C - Brown Wire (301)
D - Red Wire (102)
E - Black Wire (010)
Disconnect battery ground cable (A).

Remove the relay cover.
Disconnect the wires from starter circuit relay. Mark the wires for identification.
Remove the relay.
Install the relay and connect wires as marked.
Install relay cover and connect battery ground cable.
0098
118 118
0099
tm1500 - 7600, 7700 and 7800 Tractors

Replace Fusible Link
Replace Fusible Link
RW20872-UN: Fusible Link
NOTE:
A fusible link (A) is located beside the starter circuit relay. The link protects the
electrical system with the exception of the starter motor. The fusible link is
connected across both posts of the junction box.

Remove the cables from both posts within the fusible link terminal.
IMPORTANT:
Wire fuse in the fusible link has been specifically designed. Do not substitute parts or
damage could result to the electrical system.
Install link and connect cables.
0099
119 119
0100
tm1500 - 7600, 7700 and 7800 Tractors

Replace Neutral Start Switch-

RW20874-UN: Neutral Start Switch - PowrQuad ™ Transmission
Put the transmission in NEUTRAL position.

Remove shield (A) and disconnect connector (B) from neutral start switch (C).
Install the switch with O-ring in control valve housing.
Tighten switch to 24 N·m (18 lb-ft).
Check continuity using an ohmmeter.
Cycle the shift lever to be sure switch closes ONLY in the NEUTRAL position.
Connect switch harness to the switch and install shield (A).
0100
120 120
0101
tm1500 - 7600, 7700 and 7800 Tractors



Put transmission in NEUTRAL position.
Remove shift console trim ring and front cover.
Remove shift control assembly (See Remove Shift Control Assembly, Section 50, Group 05.)
and remove switch module.
NOTE:
The neutral start switch is located in the switch module of the shift quadrant. The
switch module is not repairable. Test or replace. (See Operation and Test TM-
Section 240.)
Install the switch and connect battery ground cable.
0101
121 121
0102
tm1500 - 7600, 7700 and 7800 Tractors

Replace Gear Encoder
Replace Gear Encoder
RW20892-UN: Shift Control Assembly-Gear Encoder
Remove the shift control assembly. (See Remove Shift Control Assembly, Section 50, group
05).
NOTE:
Move the shift lever until the set screws are accessible.
Loosen two set screws (A) and remove encoder (B) and replace as necessary.
0102
122 122
0103
tm1500 - 7600, 7700 and 7800 Tractors

Replace Switch Module
RW20890-UN: Shift Control Assembly Switch Module
Remove the shift control assembly. (See Remove Shift Control Assembly, Section 50, Group
05.)
Remove the encoder.
Remove the snap ring (A) and switch module (B) from shift detent drum shaft (C).
Install switch module and the encoder, in the shift control assembly.
0103
123 123
0104
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Solenoid Cap Screws Torque 8-12 N·m (70-106 lb-in.)
Solenoid Center Lock Nut Torque 3-4 N·m (24-36 lb-in.)
Socket Head Cap Screws Torque 2 N·m (18 lb-in.)

(Hitch Solenoids)
0104
124 124
0105
tm1500 - 7600, 7700 and 7800 Tractors

Replace Air Conditioning Relays and Switches
Replace Air Conditioning Relays and Switches
RW20867-UN: A/C Relays and Switches

LEGEND:
A - Blower Motor 1
B - A/C Deicing Switch
C - Relay For Blower Motor 1
D - Relay For Blower Motor 2
E - High-Speed Circulation Blower Relay
F - Blower Motor 2
Remove the seat, lower console panel, and seat mounting plate.
Replace (A-F) if necessary. (See Operation and Test TM-Section 240, Group 15).
0105
125 125
0106
tm1500 - 7600, 7700 and 7800 Tractors

Replace Air Conditioning
High and Low Pressure Switches
Replace Air Conditioning

High and Low Pressure Switches
RW20865-UN: A/C High and Low Pressure Switches

LEGEND:
A - Low-Pressure Switch
B - High-Pressure Switch
C - Receiver-Dryer
NOTE:
The high-pressure switch (A) and low-pressure switch (B) are located on the
evaporator pressure line.
Remove cover for receiver-dryer and pressure switches.

Discharge air conditioning system. (See Discharge Air Conditioning System, Section 90, Group
10.)
Disconnect and replace switches as necessary.
Purge, evacuate and charge system. (See Section 90, Group 10.)
Install the cover.
0106
126 126
0107
tm1500 - 7600, 7700 and 7800 Tractors

Replace MFWD Solenoid
Replace MFWD Solenoid
RW21938-UN: MFWD Solenoid
NOTE:
The MFWD solenoid is located on the bottom of the MFWD clutch housing.
Disconnect the connector from solenoid (A).

Remove the lock nut and electrical coil from valve assembly.
Remove the cap screws, retaining plate and valve assembly.
IMPORTANT:
Tighten solenoid nut to specified torque. Failure to do so could result in solenoid
malfunction.
Install the solenoid.
Tighten solenoid plate cap screws to 8-12 N·m (70-106 lb-in.), and center lock nut to 3-4 N·m
(24-36 lb-in.).
0107
127 127
0108
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hitch Return and Hitch Pressure Solenoids
Replace Hitch Return and Hitch Pressure Solenoids
RW20859-UN: Hitch Return and Pressure Solenoids

LEGEND:
A - Hitch Return Solenoid

B - Hitch Pressure Solenoid
C - Mounting Bracket
D - SCV Levers
Remove mounting bracket (C) and disconnect SCV levers (D), to remove hitch pressure
solenoid.
Disconnect the connector and remove cap screws.
Replace the solenoid.
IMPORTANT:
Do not tighten solenoids beyond specified torque. Failure to do so could result in
solenoid malfunction.
Tighten socket head cap screw to 2 N·m (18 lb-in.).
0108
128 128
0109
tm1500 - 7600, 7700 and 7800 Tractors

Replace Differential Lock and Rear PTO Solenoids
Replace Differential Lock and Rear PTO Solenoids
RW20857-UN: Differential Lock and Rear PTO Solenoids
Remove the SMV assembly.

Disconnect the connector from PTO solenoid (A) or differential solenoid (B).
Remove the lock nut and electrical coil from valve assembly.
Remove cap screws, retaining plate, and valve assembly.
IMPORTANT:
Tighten solenoid nut to specified torque. Failure to do so could result in solenoid
malfunction.
Install the solenoid.
Tighten solenoid retaining plate cap screws to 8-12 N·m (70-106 lb-in.), and center lock nut to 3-
4 N·m (24-36 lb-in.).
0109
129 129
0110
tm1500 - 7600, 7700 and 7800 Tractors

Hitch-Position Feed-Back Sensor Location
Hitch-Position Feed-Back Sensor Location
RW20860-UN: Hitch Position Feed-Back sensor (2 places)
RW20861-UN: Hitch Position Feed-Back sensor (2 places)

LEGEND:
A - Hitch Position Potentiometer

B - Potentiometer Assembly
0110
130 130
0111
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hitch Position Potentiometer Assembly
Replace Hitch Position Potentiometer Assembly
RW21127-UN: Hitch Position Potentionmeter Assembly

LEGEND:
A - Potentiometer Assembly Arm

B - Snap Ring
C - Cap Screws
D - Support Bracket
Disconnect connector and remove the shield from potentiometer assembly.

Remove the linkage (A) from rockshaft lift arm.
Remove cap screws on main support bracket (D) and remove potentiometer assembly.
Remove snap ring (B), two nuts, cap screws and remove potentiometer (C).
IMPORTANT:
Do not forcibly rotate sensor arm. This will damage the potentiometer.
RW21973-UN: Hitch Position Potentionmeter
Install potentiometer (A) to bracket. Rotate sensor counterclockwise until mounting holes line
up.
Install two cap screws and nuts (B) and snap ring (C).
Install assembly on tractor.
IMPORTANT:
Removing hitch position potentiometer or rod will require hitch recalibration. (See
Operation and Test TM-Section 270, Group 10.)
RW15099-UN: Hitch Potentionmeter Link
Adjust length of rod with ball joints (A), if necessary.

IMPORTANT:
Measurement must be made from center-to-center of the ball joints.
0111
131 131
Hitch Potentiometer Link Length 122 mm (4.80 in.)
Hold ball joints in position with lock nuts (B).

Install assembly.
Calibrate the hitch control circuit. (See Operation and Test TM-Section 270, Group 10).
0111
132 132
0112
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hitch Control Potentiometer and Switch
Replace Hitch Control Potentiometer and Switch
RW21354-UN: Hitch Control Assembly
RW21335-UN: Hitch Control Switch Assembly

LEGEND:
A - Hitch Control Assembly

B - Hitch Raise Limit Control Potentiometer
C - Raise/Lower Rocker Switch
D - Rate of Drop Control Potentiometer
E - Control Lever Potentiometer
Loosen control console top ring. Remove two side panels from control console.
Disconnect the connector and remove the cap screws from the hitch controller.
Remove hitch control assembly.
Test and replace control assembly if necessary. (See Operation and Test TM-Section 270,
Group 10.)
Remove socket head screws to replace the rocker switch (C) or control potentiometer (E).
NOTE:
Potentiometers, switch, and wire harness are serviced as a kit.
0112
133 133
0113
tm1500 - 7600, 7700 and 7800 Tractors

Replace Fuel Shut-Off Solenoid
Replace Fuel Shut-Off Solenoid
RW20871-UN: Rotary Inject. Pump Internal Shut-Off Solenoid
For 7600 and 7700, note the following reference:
NOTE:
7600 and 7700 tractors have an internal shut-off solenoid (A), located on the
rotary injection pump. (See Fuel Shutoff, Section 30, Group 05.)
For 7800, perform the following steps:
RW20870-UN: Fuel Shut-Off Solenoid
Disconnect the connector (A) and remove hex nuts (B).

Remove retaining pin (C) and remove shut-off solenoid.
Install solenoid.
0113
134 134
0114
tm1500 - 7600, 7700 and 7800 Tractors

Replace Electric Fuel Pump-
7700
Replace Electric Fuel Pump-

7700
RW21333-UN: Electric Fuel Pump

LEGEND:
A - Outlet Fuel Line

B - Inlet Fuel Line
C - Cap Screws
D - Fuel Pump
Disconnect the connector and fuel lines (A) and (B).

Remove cap screws (C) and remove the fuel pump (D).
Test and replace the fuel pump if necessary. (See Operation and Test TM-Section 240 Group
15.)
0114
135 135
0115
tm1500 - 7600, 7700 and 7800 Tractors

Remove Electrical Switches and
Sensors- PowrQuad ™ Transmission
Remove Electrical Switches and

Sensors- PowrQuad ™ Transmission
RW20864-UN: Electrical Switches and Sensors- PowrQuad ™

Transmission
RW21974-UN: Oil Filter and Pressure Sensor

LEGEND:
A - Clutch Cooling Solenoid

B - Clutch Engage Switch
C - Neutral Start Switch
D - Switch Protection Shield
E - Oil Temperature Sensor
F - Oil Filter Restriction Sensor
G - Oil Pressure Sensor
Remove shields (D) to remove switches or solenoids (A), (B), and (C) from bottom side of
transmission.
Remove upper battery, on cab tractors, to access sensors (E), (F), and (G).
0115
136 136
0116
tm1500 - 7600, 7700 and 7800 Tractors

Electrical Controls and Switches-
Electrical Controls and Switches-

RW20900-UN: Electrical Controls and Switches- Power Shift

Transmission
LEGEND:
A - Clutch Disengaged Switch

B - Clutch Engaged Switch
C - C-Lo Electro-Hydraulic Valve
D - B 1 Electro-Hydraulic Valve
E - B 2 Electro-Hydraulic Valve
F - B 3 Electro-Hydraulic Valve
G - B 4 Electro-Hydraulic Valve
H - B 5 Electro-Hydraulic Valve
I - C 3 Electro-Hydraulic Valve
NOTE:
Neutral start switch is located in the switch module of the shift quadrant. Switch
module is not repairable.
0116
137 137
0117
tm1500 - 7600, 7700 and 7800 Tractors

Replace Sensors Front Valve Housing- Power Shift Transmission
Replace Sensors Front Valve Housing- Power Shift Transmission
RW20899-UN: Front Valve Housing Sensors- Power Shift Transmission

LEGEND:
A - Transmission Oil Pressure Sensor

B - Filter Restriction Sensor
C - Transmission Oil Temperature Sensor
D - Clutch Cooling Electro-Hydraulic Valve
E - C 1 Electro-Hydraulic Valve
F - C 2 Electro-Hydraulic Valve
Disconnect and remove sensors

Remove upper battery (on cab equipped tractors) to access sensor (A) or (B).
0117
138 138
0118
tm1500 - 7600, 7700 and 7800 Tractors

Replace Brake Switch
Replace Brake Switch
RW21936-UN: Brake Switch
Remove three lower panels on display console.

Disconnect the connector (B).
Remove cap screw (C) and loosen cap screw (A).
Remove the brake switch.
Test and replace if necessary. (See Operation and Test TM-Section 240, Group 10.)
NOTE:
Brake pedals should be in the released position.
Adjust clearance between the brake pedal stop screws (D), and the brake switch assembly to
0.20 mm-0.60 mm (0.008-0.024 in.).
0118
139 139
0119
tm1500 - 7600, 7700 and 7800 Tractors

Replace Ether Starting Aid Solenoid and Switch- 7700 and 7800
Replace Ether Starting Aid Solenoid and Switch- 7700 and 7800
RW20875-UN: Ether Starting and Solenoid (7700 and 7800)
Disconnect connector (A), fitting (B) and remove bracket screws (C).
Install new solenoid (D).
Connect the fitting and wire connector.
RW20876-UN: Ether Starting Aid Switch (7700 and 7800)
Remove the lower-left instrument panel cover to access starting aid switch (A).
Remove the outer rubber button with ring (B) and disconnect wires from the switch. Remove the
switch from instrument panel.
Install new switch and connect wires.
0119
140 140
0120
tm1500 - 7600, 7700 and 7800 Tractors

Replace PST Start-in-Gear Relays
Replace PST Start-in-Gear Relays
RW20869-UN: Start-In-Gear Relays-PST Transmission

LEGEND:
A - Central Control Unit

B - Enabling Relay
C - Latching Relay
D - Come-Home Relay
NOTE:
PST Start in Gear Relays are located on the Central Control Unit (CCU). Relays
are not repairable.
Disconnect the battery ground cable and remove the shift console trim ring.
Remove the shift console front cover.
Test and replace relays (B-D) as required. (See Operation and Test TM-Section 240).
0120
141 141
0121
tm1500 - 7600, 7700 and 7800 Tractors

Replace Load Center Fuses and Relays
Replace Load Center Fuses and Relays
RW21128-UN: Access Cover Fuse and Relay Panel
RW22103-UN: Load Center-Fuse Panel
For CAB tractors, perform the following steps:

Remove magnetic cover to access fuse panel (A).
Remove top cover to access relay panel (B) and side cover for relay panel (C).
For OPEN STATION tractors, perform the following step:
Remove two cap screws from load center cover to access fuse panel (D).
NOTE:
“F” are fuses, “K” are relays, and "DB" are diode blocks unless otherwise
specified. Field kits are available for IGN and ACC accessary terminals.
0121
142 142
0122
tm1500 - 7600, 7700 and 7800 Tractors

Load Center Fuses, Relays, and Diodes- COMFORTGARD ™ Cab
(North American)
Load Center Fuses, Relays, and Diodes- COMFORTGARD ™ Cab

(North American)
RW22102-UN: Fuses, Relays, Diodes-Load Center COMFORTGARD ™ Cab (N.A.)

LEGEND:
F1 - CCU-Function Indicator Lamps and Radar

F2 - CCU-Brakes, PTO, MFWD, and Differential Lock Switches
F3 - Tachometer Display Module
F4 - CCU-Central Computer
F5 - HCU-Hitch Control
F6 - Blank
F7 - Central Computer Program and Tachometer Display
F8 - Spare
F9 - Spare
F10 - Diagnostic Calibration Hitch Controller Central Control Unit
F11 - Spare
F12 - Spare
F13 - Light Switch-B Terminal
F14 - Lighter, Dome Light, Multi-Func. Control
0122
143 143
F15 - Convenience Outlet, Junction Block

F16 - Key Switch
F17 - Accessory Relay
F18 - Blower Switch
F19 - CB 1 Relay-Left Blower-Purge
F20 - CB 2 Relay-Right Blower-Purge, R/L Blower Switch
F21 - Courtesy Lights
F22 - Front W/Wiper
F23 - Rear W/Wiper
F24 - A/C Circuit
F25 - Brake Lights
F26 - Rear Roof Floods and Roof Beacon
F27 - Front Floods
F28 - Rear Fender Floods
F29 - Hi/Lo Head Lights
F30 - Hazard Switch, L/R Turn Relay Coils and Trailer Lights
F31 - Seat Controller and Cigar Lighter
F32 - Accessory Outlet Pins 4 and 7
F33 - Belt-line Floods
F34 - L Tail and R Front Clearance Lights
F35 - R Tail and L Front Clearance Lights
F36 - Front Wrap Floods and Belly Lights
K1 - Spare
K2 - Rear Roof Floods
K3 - Head Lights-Hi Beam
K4 - Head Lights-Lo Beam
K5 - Front Roof Floods
K6 - Rear Fender Floods
K7 - Right Turn/Hazard Roof
K8 - Left Turn/Hazard Roof
K9 - Belt-line Floods
K10 - Front Wrap and Belly Floods (opt)
K11 - Brake Lights
K12 - 7-Pin Socket Accessory
K13 - Electronics (ELX) Relay-1
K14 - Accessory-1
K15 - Front/Rear Wiper
K16 - Air Quality System (AQS) Blower Switch
K17 - Spare
K18 - Spare
DB - Six Diodes1
DB - Six Diodes2
NOTE:
Fuse replacement must be the same rating as the original
0122
144 144
0123
tm1500 - 7600, 7700 and 7800 Tractors

Load Center Fuses, Relays, and Diodes- Open Station (North American)
Load Center Fuses, Relays, and Diodes- Open Station (North American)
F1 - CCU-Creeper Sensor, and Radar

F2 - CCU-PTO, Brakes, MFWD and Differential Lock
Switches
F3 - Tachometer Display Module
F5 - HCU-Hitch Controller
F6 - Blank
F7 - CCU-Central Computer Program
F8 - Blank
F9 - Spare
F10 - Diagnostic Calibration Hitch Controller Central
Control Unit
F11 - Left Tail Lights
F12 - Right Tail Lights
F13 - Key Switch
F14 - Lighter, Turn Signals and Indicators, and Horn
F15 - Convenience Outlet
F16 - Electronics Power
F17 - Hi-Low Head Lights, Hazard Indicator, and Tach
Display Back Light
F18 - Front Flood Lights
F19 - Rear Flood and Wrap Lights
F20 - Hazard Lights
F21 - Accessory Relay and Seat Switch
F22 - Spare
F23 - 7-Pin Socket Accessory
F24 - Spare
K1 - Head Lights
K2 - Hi-Low Beam
K3 - Front Floods
K4 - Rear Floods
K5 - Right Fender Turn/Hazard
K6 - Left Fender Turn/Hazard
K8 - Electronics (ELX) Relay
K9 - Accessory Relay
K10 - Blank
K11 - Blank
K12 - Blank
K13 - Blank
K14 - Blank
DB - Six Diodes1
DB - Six Diodes2
RW22101-UN: Fuses, Relays, Diode-Load Center-
Open Station (N.A.)
LEGEND:
NOTE:
0123
145 145
0124
tm1500 - 7600, 7700 and 7800 Tractors

Load Center Fuses, Relays, and Diodes- COMFORTGARD ™ (European)
Load Center Fuses, Relays, and Diodes- COMFORTGARD ™ (European)
RW22102-UN: Fuses, Relays, Diodes-Load Center COMFORTGARD ™ (Eur)

LEGEND:
F1 - CCU-Function Indicator Lamps and Radar

F2 - CCU-Brakes, PTO, MFWD, and Differential Lock Switches
F3 - Tachometer Display and Performance Monitor
F5 - HCU-Hitch Control
F6 - PCU-Power Shift Controller
F7 - Central Computer Program and Tachometer Display
F8 - Spare
F9 - Spare
F10 - Diagnostic Calibration Hitch Controller Power Shift Controller Central Control Unit
F11 - Spare
F12 - Spare
F13 - Light Switch-B Terminal
F14 - Lighter, Dome Light, Multi-Func. Control
F15 - Convenience Outlet, Junction Block
F16 - Key Switch
F17 - Accessory Relay
F18 - Blower Switch
F19 - KCB 1 Relay-Left Blower-Purge
0124
146 146
1
F20 - KCB 2 Relay-Right Blower-Purge, R/L Blower Switch
F21 - Courtesy Lights
F22 - Front W/Wiper
F23 - Rear W/Wiper
F24 - A/C Circuit
F25 - Brake Lights
F26 - Rear Roof Floods and Roof Beacon
F27 - Front Floods
F28 - Rear Fender Floods
F29 - Hi/Lo Head Lights
F30 - Hazard Switch, L/R Turn Relay Coils and Trailer Lights
F31 - Seat Controller and Cigar Lighter
F32 - Accessory Outlet Pins 4 and 7
F33 - Belt-line Floods
F34 - L Tail and R Front Clearance Lights
F35 - R Tail and L Front Clearance Lights
F36 - Front Wrap Floods and Belly Lights
K1 - Spare
K2 - Rear Roof Floods
K3 - Head Lights-Hi Beam
K4 - Head Lights-Lo Beam
K5 - Front Roof Floods
K6 - Rear Fender Floods
K7 - Right Turn/Hazard Roof
K8 - Left Turn/Hazard Roof
K9 - Belt-line Floods
K10 - Front Wrap and Belly Floods (opt)
K11 - Brake Lights
K13 - Electronics (ELX) Relay-1
K14 - Accessory-1
K15 - Front/Rear Wiper
K16 - Air Quality System (AQS) Blower Switch
K17 - Spare
K18 - Spare
DB - Six Diodes1
DB - Six Diodes2
NOTE:
0124
147 147
0125
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Tap-Out Harness....... [ Dealer Fabricated Tool-See

Section 99] DFRW65
Adjust hitch draft link sensor
0125
148 148
0126
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY6304 (U.S.) Flexible Sealant Seal draft link sensor cover
TY6311 (U.S.) Grease Lubricate wheel-speed sensor end

cap
0126
149 149
0127
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Steering Wheel Nut Torque 32 N·m (25 lb-ft)
0127
150 150
0128
tm1500 - 7600, 7700 and 7800 Tractors

Replace Rear PTO Speed Sensor
Replace Rear PTO Speed Sensor
RW20858-UN: Rear PTO Speed Sensor
Disconnect connector and remove clamp from PTO sensor (A).

Remove dust cap and sensor.
0128
151 151
0129
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hydraulic Oil Restriction Sensor
Replace Hydraulic Oil Restriction Sensor
RW20862-UN: Hydraulic Oil Restriction Sensor
NOTE:
Sensor (A) located at rear above the hydraulic filter.
Disconnect connector and remove sensor.
0129
152 152
0130
tm1500 - 7600, 7700 and 7800 Tractors

Replace Engine Oil Pressure Sensor
Replace Engine Oil Pressure Sensor
RW20849-UN: Engine Oil Pressure Sensor
RW20850-UN: Engine Oil Pressure Sensor
NOTE:
Sensor (A) for the 7600 series is located next to rotary injection pump. Sensor
(B) for the 7700 and 7800 series is located on the right side of the engine block.
Disconnect the sensor connector and replace the sensor as required.
0130
153 153
0131
tm1500 - 7600, 7700 and 7800 Tractors

Replace Air Filter Restriction Indicator Sensor
Replace Air Filter Restriction Indicator Sensor
RW20846-UN: Air Filter Restriction Indicator Sensor
NOTE:
Sensor (A) is located on the air intake duct.
Disconnect the connector and replace the sensor as required.
0131
154 154
0132
tm1500 - 7600, 7700 and 7800 Tractors

Replace Engine Speed Sensor
Replace Engine Speed Sensor
RW20848-UN: Engine Speed Sensor (7600)
RW20851-UN: Engine Speed Sensor (7700 and 7800)
NOTE:
The sensor is located on the timing gear cover (A) for 7600 and (B) for 7700 and
7800 series tractors.
Disconnect connector and replace sensor as required.
0132
155 155
0133
tm1500 - 7600, 7700 and 7800 Tractors

Replace Engine Coolant Temperature Sensor
Replace Engine Coolant Temperature Sensor
RW20852-UN: Engine Coolant Temperature Sensor (7600)
RW20853-UN: Engine Coolant Temperature Sensor (7700 and 7800)
NOTE:
The engine coolant temperature sensor is located on the engine thermostat
housing (A) for the 7600 and (B) for the 7700 and 7800 tractors.
Disconnect the wire leads and replace the sensor as required.
0133
156 156
0134
tm1500 - 7600, 7700 and 7800 Tractors

Replace Fuel Level Sensor
Replace Fuel Level Sensor
RW20854-UN: Fuel Level Sensor

LEGEND:
A - Sensor Wire
B - Ground Wire
C - Fuel Line
D - Hose
E - Mounting Screws
F - Sensor Unit
NOTE:
Fuel level sensor is located on the front top area of the left fuel tank.
Remove the floor mat and floor plate inside the cab.
Disconnect sensor wire (A) and ground wire (B).
Disconnect the fuel line (C) and remove hose (D).
Remove mounting screws (E) and sensor unit (F).
Install sensor unit with gasket in position.
Calibrate fuel level sensor with CCU. (See Operation and Test TM-Section 240).
0134
157 157
0135
tm1500 - 7600, 7700 and 7800 Tractors

Replace Wheel Speed Sensor
Replace Wheel Speed Sensor
RW20855-UN: Wheel Speed Sensor
NOTE:
The sensor (A) is located on the left side of the reduction gear box behind rear
area of fuel tank. Transmission oil should not have to be drained if tractor is
parked on level ground.
Disconnect the wire connectors (B) and loosen clamp (C).

Remove the cover and pull the sensor from tractor.
NOTE:
For tractors with creeper transmission, apply TY6311 grease to speed sensor
end cap.
Install the sensor firmly in the bore. Tighten the clamp and connect wire connector (B).
Calibrate the sensor. (See Operation and Test TM-Section 240, Group 10.)
0135
158 158
0136
tm1500 - 7600, 7700 and 7800 Tractors

Replace Radar Speed Sensor
Replace Radar Speed Sensor
RW20878-UN: Radar Speed Sensor
Disconnect the harness and remove cap screw (B), cover (C), and remove the radar unit (A).
Install radar unit with new gasket and tighten cap screws.
Radar Unit-to-Mounting Bracket Torque 28 N·m (20 lb-ft)

Cap Screws
Calibrate the sensor. (See Operation and Test TM-Section 240, Group 15).
0136
159 159
0137
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Draft Link Sensor
Remove and Install Draft Link Sensor
RW21126-UN: Draft Link Sensor
NOTE:
Draft link sensor is located under rear axle housing.
Disconnect the battery ground cable.

Remove the drawbar and ten cap screws to remove sensor cover.
Disconnect the draft link sensor (B) from wiring harness.
Remove clip (A) supporting sensor (B).
Remove sensor and replace as required.
Install replacement sensor.
Adjust draft link sensor. (See Adjust Draft Link Sensor, this group).
Calibrate draft sensor. (See Operation and Test TM- Section 240, Group 15).
Remove old gasket material and apply TY6304 Flexible Sealant to cover.
Install cover.
0137
160 160
0138
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Draft Link Sensor
Adjust Draft Link Sensor
RW60049-UN: Draft Link Sensor and Spring
RW60041-UN: Draft Link Sensor Harness

LEGEND:
1 - Connector (To Hitch Power Harness)

2 - Connector (For Volt Meter)
3 - Connector (To Sensor)
NOTE:
Key switch OFF and hitch fully down.
CHECK SOURCE VOLTAGE:

Install DFRW65 Tap-Out Harness between draft sensor and hitch power harness. (See Dealer
Fabricated Tools-Section 99).
Connect voltage meter with red lead to terminal “A” and black lead to terminal “C”. Turn key
switch to ON but do NOT start engine.
Source Voltage Acceptable Voltage Range 4.8-5.2
CHECK SENSOR:
NOTE:
Meter leads should be clear of hitch.
Connect voltage meter with red lead to terminal “B” and black lead to terminal “C”. Turn key
switch to ON but do NOT start engine.
Check voltage with bar spring (A) disconnected. Sensor plunger should move smoothly and
voltage readings should show no sudden changes or hesitation.
Sensor Plunger Draft Sensor Voltage Less Than 0.90 but More Than 0.65
Fully Extended
Sensor Plunger Draft Sensor Voltage Less Than 4.50 but More Than 3.95
Fully Retracted
ADJUST DRAFT LINK SENSOR:
0138
161 161
Connect draft bar spring (A).

Adjust sensor plunger adjustment screw (B) until correct voltage is obtained.
Lock adjustment screw with lock nut and verify correct voltage.
Acceptable Voltage Range Draft Sensor Voltage 1.45-1.85
0138
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0139
tm1500 - 7600, 7700 and 7800 Tractors

Replace Power Shift Control Unit
(PCU)
Replace Power Shift Control Unit

(PCU)
RW21134-UN: Power Shift Control Unit (PCU)

Remove the shift console trim ring and front console panel.
Remove wire connectors (A).
Remove the PST relay bracket (B) and the PCU (C).
NOTE:
Control unit is non-repairable.
Test and replace if necessary. (See Operation and Test TM-Section 270, Group 10.)
0139
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0140
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hitch Control Unit (HCU)
And Central Control Unit (CCU)
Replace Hitch Control Unit (HCU)

And Central Control Unit (CCU)
RW21135-UN: HCU and CCU

Remove the shift console trim ring and side panel.
Disconnect the three connectors (A).
Remove the control unit.
Test and replace if necessary. (See Operation and Test TM-Section 240, Group 15).
NOTE:
The CCU shares a common case with the HCU. The CCU cannot be repaired.
0140
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0141
tm1500 - 7600, 7700 and 7800 Tractors

Replace Transient Voltage Protector (TVP)
Replace Transient Voltage Protector (TVP)
RW21139-UN: transient Voltage Protector (TVP)
NOTE:
The transient voltage protector is located below the lower relay panel of the
electrical load center protecting the HCU and CCU.
Disconnect and remove the voltage protector.

Replace if necessary. (See Operation and Test TM-Section 240, Group 15.)
0141
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0142
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Display Module
Remove and Install Display Module
RW21136-UN: Display Module
Turn the key switch to the OFF position and extend the steering column.
Tilt steering console up and remove light switch knob (A).
Remove cap screws (B), and remove steering console cover.
Remove display module.
Perform all tests and operational checks. (See Operation and Test TM-Section 240).
0142
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0143
tm1500 - 7600, 7700 and 7800 Tractors

Replace Display Module Bulbs
Replace Display Module Bulbs
RW21137-UN: Display Module Bulbs
Lamp bulbs (A) for indicators and display backlighting are all the same. Remove the screws
from the back of the module and separate the halves. Bulbs twist out of the housing.
0143
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0144
tm1500 - 7600, 7700 and 7800 Tractors

Replace Light Switch, Hazard Light Switch, and Audible Warning Alarm
Replace Light Switch, Hazard Light Switch, and Audible Warning Alarm
RW21138-UN: Light and Hazard Switch and Warning Alarm
Remove display module cover (See Remove and Install Display Module, this group.)
Remove screws from the bracket supporting switches.
Disconnect wire connectors from the hazard light switch (A), and audible warning alarm (B).
Disconnect light switch (C).
Perform all tests and operational checks. (See Operation and Test TM-Section 240).
Install switches as necessary.
0144
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0145
tm1500 - 7600, 7700 and 7800 Tractors

Replace Multifunction or Washer Wiper Switch
Replace Multifunction or Washer Wiper Switch
RW21945-UN: Multifunction/Washer Wiper Switch

LEGEND:
A - Handle (Turn Signal/ Horn/High-Beam)

B - Support
C - Micro Switch
D - Road Light Switch
E - Support
F - Handle (Wiper/Washer)
G - Lever (Wiper)
H - Harness (Wiper/Washer)
I - Harness (Lights/Horn/ Turn Signal)
Disconnect battery ground.

Remove the steering wheel.
Remove cover from the switch housing.
Raise wiper arm and support (E) and (F) from the switch housing and remove appropriate micro
switch.
Raise multifunction switch assembly (A) and (B) from switch housing assembly and remove
appropriate micro switch.
Test and replace micro switch if necessary. (See Operation and Test TM-Section 240, Group
10).
Assemble in reverse order.
0145
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0146
tm1500 - 7600, 7700 and 7800 Tractors

Replace Multifunction Switch Wiring Harness
Replace Multifunction Switch Wiring Harness
RW21141-UN: Multifunction Switch Harness

LEGEND:
A - Switch Housing
B - Multifunction Switch
C - Wiper Switch
D - Display Console
Remove steering wheel and switch housing cover.

Remove display console and display module. (See Remove and Install Display Module, this
group).
Disconnect the wire connectors to road light switch, hazard light switch, and warning alarm.
Remove bracket support (See Remove Light Switch, Hazard Light, Switch, and Audible Alarm,
this group.)
Remove side console panel and disconnect the connectors for the multifunction switch and
wiper switch located at the firewall.
Pull the switch housing from the steering column.
Test or replace wiring harness with micro switches. (See Operation and Test TM-Section 240,
Group 10).
0146
170 170
0147
tm1500 - 7600, 7700 and 7800 Tractors

Replace Seven-Terminal Outlet Socket- North American Version
Replace Seven-Terminal Outlet Socket- North American Version
RW20845-UN: Outlet Socket-7-Terminal (NA)
RW15082-UN: Outlet Socket-7-Terminal (NA)
Remove socket from mounting bracket.

Slide the rubber boot and disconnect wires by loosening set screws.
Attach wires to socket and tighten set screws. Be sure wires are attached to correct terminals.
Check power to the outlet socket terminals. Terminal 1 (A) is ground.
NOTE:
Power supplied to terminals 2, 3, 5 and 6 is controlled by the light switch and
turn signal control circuit. Power is supplied to Terminals 4 and 7 from the
implement power relay. Terminals 4 and 7 are “hot” when key switch is on IGN
or ACC .
-: 7-Terminal Outlet Chart

Terminal Function Wire Color
1 Ground Black
2 Flood Light White
3 Left Turn Dark Green
4 Accessory Red
5 Right Turn Dark Green
6 Tail Light Gray
7 Accessory Red
0147
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0148
tm1500 - 7600, 7700 and 7800 Tractors

Replace Seven-Terminal Outlet Socket- European Version
Replace Seven-Terminal Outlet Socket- European Version
RW20844-UN: Outlet Socket-7-Seven Terminal (EUR)
-: 7-Terminal Outlet Chart (EUR)

Terminal Function Wire Color
1 Left Turn Dark Green
2 Accessory Red
3 Ground Black
4 Right Turn Dark Green
5 Left Turn Gray
6 Brakes Light Blue
7 Right Tail Gray
Remove cover from socket, if necessary.

Remove socket from wires by loosening a small set screw from each wiring connector on
backside of socket.
Install wires to socket, as illustrated.
Install socket and cover to bracket.
0148
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0149
tm1500 - 7600, 7700 and 7800 Tractors

Replace Pressurized Blower Motor
Replace Pressurized Blower Motor
RW21132-UN: Receiver-Dryer Cover in Outer Panel
Remove bottom cover (A) and air filter.

Remove the receiver-dryer cover (B) and cap screws from outer panel.
Remove floor mat and floor panel.
Remove cap screw from air pressure duct and disconnect the electrical connector.
RW21133-UN: Pressurized Blower Motor
Remove the air filter, pressure blower housing and duct extension as a unit.
Remove the blower housing cover and duct extension.
Remove cap screws holding motor.
Rotate housing on side and remove motor.
NOTE:
Motor is not repairable; test or replace.
Install the rubber grommet in the housing.

Lubricate the inner surface of the rubber ring, with liquid soap.
Install the motor.
0149
173 173
0150
tm1500 - 7600, 7700 and 7800 Tractors

Replace Circulation Blower Motors
Replace Circulation Blower Motors
RW20847-UN: Circulation Blower Motors

LEGEND:
A - Blower Connectors
B - Resistor Switch
C - Deicing Sensor Wire
D - Coolant
Remove the seat, and lower console panel.

Remove the seat mounting plate and disconnect blower connectors (A) and switch (B).
Disconnect sensor wire (C) from A/C evaporator.
Remove and install blower motor.
NOTE:
Disconnect coolant line (D), to remove right side blower motor.
0150
174 174
0151
tm1500 - 7600, 7700 and 7800 Tractors

Replace Wiper Motor
Replace Wiper Motor
RW20868-UN: Wiper Motor and Arms

LEGEND:
A - Connector
B - Hex Screw
C - Mounting Cap Screw
D - Motor Shield
E - Hex Nut
F - Wiper Motor
Slide the roof back to access to the wiper motor.

IMPORTANT:
Sliding the roof back too far could damage antenna connections.
Disconnect connector (A) and hex screw (B).
Remove mounting cap screws (C) and pull wiper assembly through the opening in head liner.
Remove parts (D-F) and remove wiper motor from linkage assembly.
NOTE:
Wiper motor is not repairable.
Install motor and seal roof.
0151
175 175
0152
tm1500 - 7600, 7700 and 7800 Tractors

Replace Thermo Starting Aid and Relay- 7600
Replace Thermo Starting Aid and Relay- 7600
RW20877-UN: Thermo Starting Aid and Relay-(7600)
LEGEND:
A - Glow Plug
B - Relay
C - Black Lead-Ground
D - Red Lead-Alternator
E - Light Blue Lead-Key Switch
F - Red Lead-Glow Plug
NOTE:
The thermo starting aid is a glow plug (A), located within the intake manifold with
the relay mounted on a support bracket.

Disconnect the wires from relay (B) and mark wires for identification.
Remove the relay from the support bracket.
Test relay and glow plug, replace if necessary. (See Operation and Test TM-Section 240, Group
15).
Remove the wire from the glow plug.
Replace glow plug if necessary.
IMPORTANT:
Avoid installing a thermo starting aid system on a tractor equipped with an ether aid
system. Remove or disable the ether aid system, so damage to the engine does not
occur.
0152
176 176
0153
tm1500 - 7600, 7700 and 7800 Tractors

Test Ground-Fault Interrupter-
North American
Test Ground-Fault Interrupter-

North American
RW21972-UN: Gound Fault (NA)
IMPORTANT:
A 110 volt alternating current for the ground fault interrupter must be grounded
correctly.
NOTE:
All heaters are 110 volt. Ground-fault interrupter (A) senses current flow, and
protects from electrical shock or hazards.
Test the ground fault interrupter before each use. Depress test button and indicator light should
go off. Reset the interrupter by depressing reset button. A fault is detected when the indicator
light continues to go off.
0153
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0154
tm1500 - 7600, 7700 and 7800 Tractors

Replace Transmission Cover Heater
Replace Transmission Cover Heater
RW21950-UN: Transmission Heater Cover - PowrQuad ™
RW21951-UN: Transmission Heater- PowrQuad ™
NOTE:
Transmission heater (B) is located on the left side of the transmission cover on
PowrQuad ™ tractors.
Remove heater clamp (A) and heater (B).

Install replacement heater (B) and tighten clamp cap screw to retain heater.
Connect heater harness to heater.
0154
178 178
0155
tm1500 - 7600, 7700 and 7800 Tractors

Replace Hydraulic Charge Pump Heater
Replace Hydraulic Charge Pump Heater
RW21953-UN: Hydraulic Charge Pump Heater
NOTE:
Charge pump heater is located on the lower right side of the charge pump at the
rear of the tractor.
Adjust the right rear wheel outward to access hydraulic charge pump heater.
Remove heater (A) and install replacement hydraulic heater into charge pump housing and
tighten.
Connect heater harness to heater.
0155
179 179
0156
tm1500 - 7600, 7700 and 7800 Tractors

Row Guidance Component Identification
Row Guidance Component Identification
RW60174-UN: Row Guidance Component

Identification
LEGEND:
A - Coupler Angle Position Sensor

B - Probe Box Harness
C - Connector Probe box harness to SCV 4 and 5 Control
unit harness
D - 4 & 5 Row Guidance Control Unit Harness
E - To Row Guidance Controller
F - Seven-Way Accessory Outlet
G - Chassis Harness
H - Ground
I - Implement Switch (Optional)
J - To SCV 4 and 5 Solenoids
K - Probe Motor Relay
L - Probe Angle Position Sensor
M - Probe Box
N - Probe Motor
0156
180 180
0157
tm1500 - 7600, 7700 and 7800 Tractors

Replace Row Guidance Coupler Position Sensor
Replace Row Guidance Coupler Position Sensor
RW60169-UN: Coupler Cover
RW60170-UN: Row Guidance Coupler Position Sensor
NOTE:
Turn key to the OFF position before disconnecting harness connectors.
Remove cover (A).

Disconnect harness connector (B).
Remove coupler position sensor (C).
IMPORTANT:
DO NOT forcibly rotate sensor arm. Doing so will damage the sensor.
Install sensor (C) to coupler. Rotate sensor counterclockwise until mounting holes are aligned.
Install mounting screws.
NOTE:
See Operation and Test TM-Section 240 for test and calibration.
0157
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0158
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Row Guidance
Probe Angle Position Sensor and
Probe Rise/Lower Motor Relay
Remove and Install Row Guidance

Probe Angle Position Sensor and
Probe Rise/Lower Motor Relay
RW60171-UN: Row Guidance Probe Cover
RW60172-UN: Probe Angle Position Sensor and Rise/Lower Motor

Relay
Sensor:
Remove cover (A).
Remove sensor.
IMPORTANT:
DO NOT forcibly rotate sensor arm. Doing so will damage the sensor.
Install sensor in the reverse order.
Rise/Lower Motor Relay:

Disconnect harness connector from relay (C).
Remove relay.
Install in the reverse order.
NOTE:
0158
182 182
0159
tm1500 - 7600, 7700 and 7800 Tractors

Remove Row Guidance Probe Motor
Remove Row Guidance Probe Motor
RW60173-UN: Row Guidance Probe Motor
NOTE:
Stop engine and turn key to the OFF position before disconnecting harness
connectors.
Disconnect harness connector from motor.

Remove cap screw (A) and pin (B).
Remove pin (C) and lower probe motor assembly to remove motor (D).
NOTE:
0159
183 183
0160
tm1500 - 7600, 7700 and 7800 Tractors

Wire Number and Color Codes
Wire Number and Color Codes
Two methods of coding circuits are numbers and colors.

A three-digit number is used to identify each wire circuit. This code is printed on each harness
wire every 25 mm (1 in.). The circuit numbers and corresponding functional usage are noted in
Table 1.
-: Wire Numbers
TABLE 1 - WIRE NUMBERS
Circuit No. Function
000-099 Power
100-199 Lighting
200-299 Accessories
300-499 Engine
500-699 Transmission
700-799 Hydraulics
800-899 Hitch
900-999 Other
Wire insulation colors are determined by the last digit of the wire circuit number. The circuit
numbers, corresponding wire colors and number color code are noted in Table 2.
-: Wire Colors
TABLE 2 - WIRE COLORS
Circuit No. Circuit Wire Color Color Code Printed Numbers
XX0 Black White
XX1 Brown White
XX2 Red White
XX3 Orange Black
XX4 Yellow Black
XX5 Dark Green White
XX6 Light Blue Black
XX7 Purple White
XX8 Gray Black
XX9 White Black
0160
184 184
0161
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
54 Inch Extension.......JDG749
Drive train separation
RW20976-UN: JDG749
Swivel Socket.......JDG750
RW20977-UN: JDG750
Crows Foot Wrench.......JDG752

Remove and install hydraulic filter lines
RW19933-UN: JDG752
Pilot Pins.......JDG768
Component installation
RW18999-UN: JDG768
Cab Support Screw Assembly.......JDG809 [Used with

JDG830-Sub for JDG762]
Supports cab during drive train separation and final drive
removal
RW25082-UN: JDG809
Open Station Platform Supports.......JDG818

Supports open station platform during drive train
separation and final drive removal
RW25031-UN: JDG818
0161
185 185

RG4950-UN: JDG820
Cab Support Screw.......JDG830 [Used with JDG809-Sub

for JDG762]
removal
RW25083-UN: JDG830
Splitting Stands.......JT07122
Remove and install drive train, final drives and front axles
RW20975-UN: JT07122
Splitting Stand Adpater.......JT07122-3 [Used with

JT07122 Splitting Stands]
No-hitch tractor splitting stand adapter
RW25062-UN: JT07122-3
[ Dealer Fabricated Tool-See Section 99] Pick-Up Hitch

Adapter Plate Y.......DFRW87
Protects pick-up hitch during drive train separation
0161
186 186
0162
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY16021 (U.S.) Plastic Gasket Seal joints
0162
187 187
0163
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Transmission Drive Torque 66 N·m (48 lb-ft)

Shaft
Yoke-to-Engine Cap Screws
Differential Case-to-Frame Cap Torque 610 N·m (450 lb-ft)

Screws
Transmission-to-Reduction Gear Torque 70 N·m (52 lb-ft)

Box
Cap Screws
Reduction Gear Box-to-Differential Torque 90 N·m (66 lb-ft)

Housing Cap Screws
Cab Mount Cap Screws Torque 204 N·m (150 lb-ft)
Open-Station Rear Mount Cap Torque 400 N·m (295 lb-ft)

Screws
0163
188 188
0164
tm1500 - 7600, 7700 and 7800 Tractors

Sealing Instructions- Drive Train
IMPORTANT:
DO NOT use TY6305 Clean & Cure Primer to clean the surfaces. The primer action will
cause the new sealer to set up TOO fast to allow adequate assembly time.
Scrape surfaces to remove old sealer material. Gel-type paint removers containing ethylene
chloride, rubbing alcohol, or hot soapy water can be used.
Clean surfaces to remove oil and grease residue.
Test for clean surface by applying a few drops of cool water to the surfaces. If water puddles or
forms beads, repeat the cleaning procedure.
Keep surfaces clean after cleaning.
IMPORTANT:
DO NOT use an excessive amount of sealant.
Apply a THIN even layer of TY16021 Plastic Gasket to one surface of the joint. Narrow overlap
areas must be covered with sealant. Prevent sealant from entering any of the oil passages. Be
sure the sealant loops around the oil passages.
Work fast to prevent the sealant from drying before assembly is completed.
DO NOT allow oil to contact sealant after sealant is applied.
Allow 30 minutes minimum cure time at room temperature before filling with oil.
0164
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0165
tm1500 - 7600, 7700 and 7800 Tractors

Remove Drive Train
Remove Drive Train
RW20670-UN: Oil Cooler Supply and Return Lines
NOTE:
MFWD clutch housing should be removed before drive train separation if
reduction gear box is going to be removed. (See Remove MFWD Clutch, Section
56, Group 00.)

Drain the oil from the differential case and the MFWD clutch housing if equipped.
Remove the MFWD drive shaft if equipped.
Disconnect and plug the hydraulic oil cooler supply and return lines (A).
Disconnect the transmission drive shaft from the engine using JDG820 Flywheel Turning Tool to
rotate drive shaft for access to cap screws.
Disconnect and plug the oil hose from the auxiliary steering pump if equipped.
Disconnect transmission and hydraulic pump heaters, if equipped.
For EUROPEAN VERSION tractors, perform the following step:
Remove the suction line from the bottom of the transmission case and disconnect the hand
brake cable from the range box.
RW22367-UN: Brake Return Hoses

Remove the left rear hood support.
Loosen heat shield.
Disconnect and plug the brake return hose (A).
For tractors WITHOUT MFWD, perform the following step:
Disconnect and plug hose (B).
0165
190 190
RW20647-UN: Steering and Brake Hoses
RW21088-UN: Air Duct and Wiring Harness

LEGEND:
A - Steering and brake hoses

B - Brake hose
C - Cap screw
D - Air duct
E - Wiring harness
For tractors with CAB, perform the following step:

Remove trim piece located in front of the seat and remove the cab floor mat, the floor access
panel, and the cab heater ducts.
For OPEN-STATION tractors, perform the following step:
Remove floor mat and center floor access panel.
Disconnect and plug the steering and the brake hoses (A).
Disconnect the brake hose (B). Remove the tie bands holding the hose to the steering and the
fuel crossover lines. Route the hose so it can be removed with the drive train.
Pull air duct (D) toward the center of the tractor by removing cap screw (C).
Disconnect park lock linkage.
Disconnect PST wiring harness (E).
Remove tie band fastening fuel sender wiring lead to top of transmission.
RW22368-UN: Cab Tractors
0165
191 191
RW22369-UN: Open-Station Tractors

Remove shield (A).
Remove shields (B).

Disconnect the connector (A) and the wiring lead (B) from the rear of the cab.
Disconnect connectors (C) and wiring lead (D).
RW22370-UN: SCV Linkage and Electrical Connectors

LEGEND:
A - SCV linkage
B - Cap screws
C - Wiring connectors
D - Electrical connector

Disconnect the SCV linkage (A).
Remove the cap screws (B).
For OPEN-STATION tractors, perform the following steps:
Disconnect SCV linkages from bottom of SCV valves.
0165
192 192
Disconnect SCV bellcrank bracket from valve assembly and remove bellcrank assembly.
Disconnect the wiring connectors (C) from the hitch control valve and hitch position sensor, if
equipped.
Remove the tie bands from the fuel tank vent and tie the vent to the cab or platform.
Remove the electrical connector (D) from the bracket and tie the connector to the cab or the
platform.
Disengage tow disconnect located on left rear axle.
Disconnect the PTO control cable and the draft link cables.
RW20651-UN: JDG762 Cab Support
RW50014-UN: JDG809 and JDG830 Cab Support
For tractors with CAB, perform the following steps:

IMPORTANT:
DO NOT remove the front cab mount cap screws.
Remove the rear cab mount cap screws.
Remove wiring clamps from both lower, rear corners of cab frame.
CAUTION:
Avoid personal injury by turning JDG830 Cab Support Screw out just far
enough to remove cab mount washers. The screw may come loose and allow
0165
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the cab to drop.
Install the JDG762 Cab Support Screw (A) or JDG809-1 Cab Support Block and JDG830 Cab
Support Screw (B) in the wiring clamp holes.
IMPORTANT:
Raise the cab just enough to remove the washers from the mount. Raising the cab
further than necessary could result in shift linkage damage.
Slightly raise the cab by rotating the JDG762 or JDG830 Cab Support Screw and remove the
washers from the cab mount located on the axle housings.
Remove the rear ROLL-GARD ® mount cap screws.
IMPORTANT:
Raise the platform just enough to install JDG818 Support. Raising the platform
Slightly raise the platform and install JDG818 Open-Station Platform Support (C) on surface (D)
on both sides of tractor.
RW50000-UN: Ssplitting Stand
RW50001-UN: Splitting Stand

Remove pins from JT07122-1 Tractor Front Splitting Stand.
Roll stand under tractor with the single cap screws (A) towards the rear of the tractor.
Raise stand with floor jack and install and tighten cap screws (B).
0165
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CAUTION:
Stand may collapse and cause injury or death if pins are not installed correctly
on stand. Each tube on the stand must be pinned together with another tube.
One pin may pass through all three tubes or each pin may pass through two
tubes depending on the tire size.
Install pins in stand making sure all tubes are pinned together.
Turn wheels out until they contact the floor and align side-to-side.
Slightly raise tractor with jack and turn wheels out three complete revolutions.
RW20655-UN: Splitting Stand and Tractor

LEGEND:
A - Telescoping Arm Pins

B - Load-Sense Shaft Upright Pins
C - Differential Housing Support Pins
D - Telescoping Tube
E - Load-Sense Upright
F - Load-Sense Shaft or JT07122-3 No-Hitch Adapter
G - Load-Sense Shaft Upright Cap
H - Differential Housing Supports
For tractors WITHOUT HITCH, perform the following step:

Remove plugs from load sense shaft bores in differential case and install JT07122-3 No-Hitch
Adapter.
Remove the pins (A-C) and roll the JT07122-2 Tractor Rear Splitting Stand under the tractor.
Adjust (D) outward so the uprights (E) align with the load-sense shaft (F) or JT07122-3 No-Hitch
Adapter. Install pins (A).
Adjust (E) upward and install pins (B). Install (G) on the load sense shaft (F) or JT07122-3 No-
Hitch Adapter.
For EUROPEAN VERSION tractors WITH PICK-UP HITCH, perform the following step:
Install DFRW87 Pick-Up Hitch Adapter Plate between hitch and rear differential housing support
(H). (See Dealer Fabricated Tools, Section 99).
Adjust (H) upward and install the pins (C).
Raise the three screws on supports (H) until the screws are snug against the bottom of the
tractor.
Adjust the rear wheels on the stand until the wheels contact the floor.
0165
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RW20656-UN: Diff to Capscrews
RW20657-UN: HYD Filter Inlet Line RW21089-UN: Drive Train Separated
Remove the 12 differential case-to-frame cap screws using the JDG749 Extension and the
JDG750 Swivel Socket.
NOTE:
To gain clearance for the extension tool, it may be necessary to loosen or
disconnect the hydraulic filter inlet line (B) from the hydraulic filter base using the
JDG752 Crows Foot Wrench.
Push the front of the drive train slightly to the right and disconnect the clutch pedal return spring
and the clutch cable from the transmission.
IMPORTANT:
All the disconnects should be checked to avoid binding during drive train removal.
For EUROPEAN VERSION tractors:
CAUTION:
Lower the front splitting stand wheels to support the front portion of the
tractor. DO NOT support the front stand with jacks. Failure to lower the wheels
and remove the jacks could result in tractor instability and injury or death.
NOTE:
Front of tractor may have to be raised to allow large tires to clear the rear
fenders. Roll the drive train rearward enough to disengage the front frame-to-
differential case dowel pins. Install jacks on each side of the front splitting stand
and raise the tractor enough to clear the tires.

Roll the drive train rearward.
0165
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tm1500 - 7600, 7700 and 7800 Tractors

Install Drive Train
Install Drive Train
RW20658-UN: Upper Side Frame Pilot Pins
Install the drive train noting the following instructions:

Install the JDG768 Pilot Pins (A) in the upper side frame holes.
Check for park lock linkage interference.
IMPORTANT:
Check cap screws used on differential case to frame. Cap screws should be marked
12.9 Grade. If not, replace with 19M8837 cap screws.
Clean tapped holes in frame, dip differential case-to-frame cap screws in clean hydraulic oil and
tighten to 610 N·m (450 lb-ft).
Tighten the transmission drive shaft-to-engine cap screws to 66 N·m (48 lb-ft).
Tighten the MFWD drive shaft-to-axle yoke cap screws to 68 N·m (50 lb-ft).
Tighten cab mount cap screws to 204 N·m (150 lb-ft).
Tighten open-station rear mount cap screws to 400 N·m (295 lb-ft).
Adjust park lock linkage (See Adjust Park Lock Linkage, Group 05).
Install new draft sense shaft bore plugs.
0166
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0167
tm1500 - 7600, 7700 and 7800 Tractors
Remove Power Shift Transmission
Remove Power Shift Transmission
RW21090-UN: PST Trans-Left Side
RW21091-UN: PST Trans-Right Side

LEGEND:
A - Shields
B - Suction Line
C - Wiring Harnesses
D - Air Pump Inlet Hose
E - Oil Lines
F - Oil Line Clamp
G - Oil Line Bracket
Remove the drive train. (See Remove Drive Train, this group).
Remove parts (A) and (B).
Disconnect parts (C-G).
RW21092-UN: PST Trans Mounting Brackets
Remove cap screws and install two JDG19 Special Mounting Brackets (A) using M10 X 70 mm
cap screws.
Attach hoist to brackets.
Remove the transmission-to-reduction gear box cap screws.
IMPORTANT:
Planetary output shaft and auxiliary drive shaft can fall from the transmission when
transmission is removed.
Remove the transmission.
0167
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0168
tm1500 - 7600, 7700 and 7800 Tractors

Install Power Shift Transmission
Install Power Shift Transmission
Install the transmission noting the following:

Engage tow disconnect.
Clean sealing surfaces and install new gasket.
Tighten the transmission-to-reduction gear box cap screws to 70 N·m (52 lb-ft).
0168
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0169
tm1500 - 7600, 7700 and 7800 Tractors
Remove Reduction Gear Box
Remove Reduction Gear Box
RW50003-UN: Reduction Gear Box Linkage and Lines

LEGEND:
A - Oil Line Bracket Cap Screws

B - Lube Line
C - Tow Disconnect Linkage
D - Wiring Harness
E - Speed Sensor Clamp and Line Clamp Assembly
Remove the power shift transmission. (See Remove Power Shift Transmission, this group).
Remove the oil line bracket cap screws (A).
Disconnect parts (B-E).
RW21095-UN: Reduction Gear Box Spec Mounting Brackets
RW21096-UN: Reduction Gear Box Spec Mounting Brackets
Install JDG19 Special Mounting Brackets (A).

Remove reduction gear box bottom cover.
For ALL tractors, perform the following:
NOTE:
There are two cap screws located inside reduction gear box.
Attach a hoist to the reduction gear box and remove the reduction gear box-to-differential case cap
screws.
0169
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0170
tm1500 - 7600, 7700 and 7800 Tractors

Install Reduction Gear Box
Install Reduction Gear Box
Install the reduction gear box noting the following instructions:

Clean sealing surfaces and apply TY16021 Plastic Gasket. (See Sealing Instructions, this
group.)
Tighten the reduction gear box-to-differential case cap screws to 90 N·m (66 lb-ft).
0170
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0171
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Park Rod Adjusting Nut Tool .......JDG952

[ RECOMMENDED TOOL-May be fabricated-See Section
99 DFRW108]
Tighten park rod adjusting nut on PowrQuad ™
transmission
RW25395-UN: JDG952
0171
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0172
tm1500 - 7600, 7700 and 7800 Tractors

Shift Console Access
RW40043-UN: Shift Console Trim Ring

Remove shift console trim ring (A).
NOTE:
The seat is removed for photographic purposes.
RW20882-UN: Shift Console Front and Rear Covers
Remove shift console front cover (A).

Remove shift console rear cover (B).
0172
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0173
tm1500 - 7600, 7700 and 7800 Tractors

Transmission Shift Control and Park Linkage
Transmission Shift Control and Park Linkage
RW70139-UN: Trans. Shift Control and Park Linkage

LEGEND:
A - Shift Control Assembly

B - Shift Lever
C - Shift Quadrant
D - Park Quadrant
E - Park Quadrant Adjustment Screw Jam Nut
F - Park Quadrant Adjustment Screw
G - Retaining Pin Cotter Pin
H - Park Rod-to-Park Quadrant Retaining Pin
I - Balljoint
J - Jam Nut
K - Upper Park Rod
L - Jam Nut
M - Yoke
N - Yoke Retaining Pin
O - Lower Park Rod
P - Reduction Gear Box
Q - Square Retainer
R - Snap Ring
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0174
tm1500 - 7600, 7700 and 7800 Tractors

Park Linkage Adjustments
Park Linkage Adjustments
RW70140-UN: Shift Console R/S Covers
RW70141-UN: Shift Selector Positions
RW70142-UN: Shift Mechanism

LEGEND:
A - Console Cover
B - Console Cover
C - Neutral Position
D - Position
E - Measurement
F - Leaf Spring Roller
G - Neutral Detent
H - Cap Screw
I - Shift Lever
J - Shift Quadrant
CAUTION:
Perform all adjustments to the park linkage with the tractor on level ground
and the wheels blocked, unless otherwise noted.
1. Park tractor on level ground and block the wheels.
0174
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2. Remove right-hand console covers (A) and (B).

3. Place the shift lever in neutral position (C).
4. Move the lever to position (D), checking for equal clearance (E) between the F and R
slots.
If OK, proceed to Step 8.
If NOT OK, proceed with Steps 5-7.
5. NOTE:
Shifter assembly is removed for illustration purposes only.
Position leaf spring roller (F) in shift detent drum neutral detent (G). (Marked with a “-”
timing mark.)
6. Loosen leaf spring cap screw (H) and move shift lever (I) and shift quadrant (J) to provide
equal clearance (D) between F and R slots at the Neutral position.
7. Tighten the leaf spring cap screw making sure the shift lever, shift quadrant, and shift
detent drum do not move. Repeat Steps 3-4.
8. Check linkage for binding or interference by moving the shift lever into and out of park.
9. If binding is felt, inspect linkage for source of binding.
10. NOTE:
If gear and park pawl are not aligned (in mesh), a butted teeth condition
exists. Shift lever travel is reduced unless additional force is applied to
overcome spring.
If a butted teeth condition exists, rock tractor to allow park pawl to fully engage the gear.
11.
Place speed shift lever in position (A).
12. NOTE:
Inspect lower park rod hardware on right-hand side of tractor between side
frame and reduction gear box.
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RW70144-UN: Lower Park Rod
Verify that snap ring (B) is fully installed and seated in the groove on lower park rod.
13.
RW70145-UN: Shift Selector

Position
RW70146-UN: Lower Park

Rod
LEGEND:
A - Park Position
B - Arm
C - Rod
D - Position
E - Measurement 2mm
Overtravel
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Overtravel should be easily felt by moving the shift lever back and forth
between position (A) and position (D).
Place speed shift lever in park position (A).

14. A second person under the tractor should watch or feel for movement of arm (B) and rod
(C) on right side of reduction gear box.
15. Move lever from position (A) to positon (D), the arm (B) should move very little.
Rod (C) should move a minimum of 2 mm (0.080 in.) (E). (This is overtravel.)
16. NOTE:
When lever is in park position (A), there should be no gap.
Move speed shift lever to position (D) and release to check to see that lever returns
unassisted to front park position (A).
NOTE:
Make note of operation only, adjustment will be made in Steps 20-25.)
17.
RW70467-UN: Shift Selector Position
Place speed shift lever in neutral position (A).

18. Rock tractor or allow to slowly coast forward.
19. IMPORTANT:
At no time should there be any rattle or clicking before the rear of the shift lever
reaches the rear edge (C) of the neutral slot.
Slowly move the speed shift lever into park position checking to see that the pawl starts to
rattle or click when lever is moved within distance (B).
a. If Steps 13-19 are OK, proceed to Step 26.
b. If any of Steps 13-19 fail, proceed to and complete Steps 20-25.
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If the pawl rattles before front edge of lever is within 9 mm (0.35 in.) of the rear edge (C) of
the neutral slot, shorten the park rod.
If the pawl does not rattle before rear edge of lever is 15-18 mm (0.590-0.708 in.) behind
the rear edge of the neutral slot, lengthen the park rod.
20.
RW70150-UN: Lower Shift Rod

LEGEND:
A - Park Position
B - Pin
C - Yoke
D - Arm
E - Lower Shift Rod
F - Jam Nut
Place speed shift lever in position (A).

21. Remove yoke-to-arm pin (B) and disengage yoke (C) from arm (D).
22. Place the lower park linkage in park position. (Move lower shift rod (E) on side of reduction
0174
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gear box, upward.) Rock tractor to insure that park pawl is fully engaged.
23. Loosen jam nut (F) and adjust yoke (C).
24. IMPORTANT:
When tightening jam nuts, make sure rod, balljoint, and yoke do not rotate, as
rotation could cause binding.
When yoke (C) hole aligns with park arm (D) hole, install yoke-to-arm pin (B) and tighten
jam nut (F).
25. Repeat Steps 13-19.
26.
0174
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RW70153-19: Park and Shift Quadrant

Positions
LEGEND:
A - Lever Position
B - Neutral Position
C - Lever Position
D - Rear Park Quadrant
E - Aligment Reference
F - Shift Quadrant
Place speed shift lever in position (A) and release.

27. Spring pressure should move lever to left-hand position (B) with no drag on front or rear of
neutral slot
28. When speed shift lever moves from left to right, the lever should contact the front of the
console (C).
29. Check to see if rear of park quadrant (D) is aligned (E) with shift quadrant (F).
a. If Steps 26-29 are OK, proceed to Step 35.
b. If any of Steps 26-29 fail, proceed to and complete Steps 30-34.
30.
RW70154-UN: Shift Selector
0174
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RW70155-UN: Park and Shift Quadrant

Positions
LEGEND:
A - Spring
B - Retaining Pin
C - Spring
D - Park Quadrant
E - Adjustment Screw
F - Locking Nut
G - Alignment Reference
H - Shift Quadrant
Check condition of spring (A) and spring retaining pin (B). Replace parts as necessary.
31. Inspect spring (C) to make sure it is pulling park quadrant (D) tight against the adjustment
screw (E). Replace the spring as necessary.
32. With speed shift lever in neutral, loosen locking nut (F) and turn the adjusting screw (E) so
rear edge of slots in park lock quadrant (D) and shift quadrant (H) are aligned (G) and that
lever contacts front of console as per Step 28.
Achieve the best compromise of shift lever contact with front of quadrant and slot
alignment of park lock quadrant and shift quadrant.
When properly adjusted, lever movement to and from direction slots through neutral latch
should be smooth and uninterrupted.
33. Hold the cap screw and tighten the locking nut (F), making sure the lever remains aligned.
34. Repeat Steps 26-33 and readjust as necessary.
35. IMPORTANT:
The park pawl may not engage the gear (when park pawl and gear teeth are
initially butted) if the brakes are quickly released on a steep hill. Experience
indicates that this phenomenon is more likely to occur when the tractor is
pointed uphill. If the park pawl does not engage, the tractor may roll with a
ratcheting noise until the tractor is stopped with the brake pedals to allow the
park pawl to engage the gear. Park should always hold when the park pawl is
0174
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fully engaged.
NOTE:
To insure that the park pawl engages, the brake pedals should be
gradually released until the park pawl engages. If the brake pedals are
released gradually, the park pawl should always engage and hold the
tractor.
RW70156-19: 15-20% Slope
Verify that park holds on a 15-20% slope with tractor facing downhill. Park tractor 6 times
with minimum of 3 times in butted condition.
Butted-Condition is accomplished by:
¡ Back tractor uphill
¡ Apply brakes
¡ Place shift lever in park
¡ Release brakes
¡ Apply brakes
¡ Place shift lever in neutral
¡ Place shift lever in park
¡ Release brakes
NOTE:
Lever effort increases when pawl and gear are butted.
The transmission should click into park as the pawl and gear mesh when
brakes are released from a butted-condition.
36. If Step 35 is OK, proceed to Step 37.

If Step 35 fails, readjust per Steps 20-25 and repeat Steps 13-19 and Step 35. Also, check
lower park rod for straightness. Lower park rod can be removed by driving spring pin out
of lower park rod and disconnecting yoke at top. Spring may have to be removed from rod
to check straightness. Bent rods can cause binding at lower pivot. Replace rod if bent.
37.
RW70140-UN: Shift Console
Install right-hand console covers (A) and (B).

0174
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0175
tm1500 - 7600, 7700 and 7800 Tractors

Remove Shift Control Assembly
RW20886-UN: Throttle Lever and Park Lock Rods

Remove the shift console trim ring and front and rear covers.
Remove tie band (A).
Disconnect throttle lever rod (B).
Disconnect park lock rod (C).
RW20887-UN: MFWD, Encoder, and Switch Module Connectors
Disconnect MFWD switch harness connector (A), if equipped.

Disconnect encoder harness connector (B).
Disconnect switch module connector (C).
RW40047-UN: Shift Control Assembly
Remove MFWD switch (A), if equipped, from the panel.

Remove panel screws (B).
Remove the shift control assembly from the console.
0175
214 214
0176
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Shift Control Assembly
Disassemble and Assemble Shift Control Assembly

LEGEND:
A - Shift Lever Knob

B - Throttle Lever
C - Shift Quadrant Panel
D - Encoder Shaft-to-Shift Detent Drum Set Screws (2 used)
E - Encoder
Remove parts (A-C).
NOTE:
There are two set screws. Move the shift lever until the set screws are
accessible, and then loosen the set screws.
Loosen encoder shaft-to-shift detent drum shaft set screws (D).

Remove encoder (E).
RW20890-UN: Switch Mod Detent Drum and Switch
Remove switch module-to-shift detent drum shaft retaining snap ring (A).
Remove switch module (B) from shift detent drum shaft (C) taking care not tolose the shaft-to-
module woodruff key.
RW20891-UN: Shift Detent and Control Lever Assembly
Remove the shift detent drum support assembly (A) cap screws and remove the shift detent
assembly from the shifter frame.
Remove spring (B).
0176
215 215
Remove the transmission control lever support-to-frame cap screws and remove control lever
assembly (C).
NOTE:
Refer to the parts catalog for a complete parts listing.
Inspect and replace parts as necessary and reassemble.
0176
216 216
0177
tm1500 - 7600, 7700 and 7800 Tractors

Replace Encoder
Replace Encoder
RW20892-UN: Shift Control Assembly and Encoder
Remove the shift control assembly. (See Remove Shift Control Assembly, this group.)
NOTE:
There are two set screws. Move the shift lever until the set screws are
accessible, and then loosen the set screws.
Loosen two set screws (A) and remove encoder (B) and replace as necessary.
NOTE:
When installing the encoder, no alignment is required. Tighten one screw, then
tighten the other. Tighten the first screw again.
0177
217 217
0178
tm1500 - 7600, 7700 and 7800 Tractors

RW20890-UN: Shift Module
Remove the shift control assembly. (See Remove Shift Control Assembly, this group.)
Remove the encoder.
Remove snap ring (A) and switch module (B) from shift detent drum shaft (C), taking care not to
lose the shaft-to-module woodruff key.
0178
218 218
0179
tm1500 - 7600, 7700 and 7800 Tractors

Replace Power Shift Control Unit-
(PCU)
Replace Power Shift Control Unit-

(PCU)
RW20893-UN: PCU

Remove the shift console trim ring and front cover.
Disconnect PCU harness connectors (A).
Remove the mounting hardware and replace the PCU as necessary.
0179
219 219
0180
tm1500 - 7600, 7700 and 7800 Tractors

Replace Relays
Replace Relays
RW20894-UN: Enabling, Latch, Come Home Relays

LEGEND:
A - Enabling Relay
B - Latching Relay
C - Come-Home Relay

Remove the shift console trim ring and front cover.
Replace relays as necessary.
0180
220 220
0181
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Park Lock Linkage
Recondition Park Lock Linkage
RW20955-UN: Park Lock Linkage

LEGEND:
A - Lower Park Lock Rod

B - Clip
C - Lower Rod Yoke
D - Arm
E - Shaft
F - Upper Park Lock Rod
G - Upper Rod Ball Joint
H - Arm
I - Outer Support
J - Bushings (2 used)
K - Inner Support
L - Retainer
M - Springs (2 used)
Inspect and replace parts as necessary.

If the inner support requires replacement, the drive train must be separated from the tractor.
(See Remove Drive Train, Group 00.)
0181
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0182
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Tow Disconnect
Recondition Tow Disconnect
RW20898-UN: Tow Disconnect

LEGEND:
A - Control Rod-to-Arm Link

B - Control Rod
C - Latching Bracket
D - Return Spring
Inspect and replace control rod parts as necessary.
NOTE:
See Reduction Gear Box, Group 15 for repair of the internal parts of the tow
disconnect.
0182
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0183
tm1500 - 7600, 7700 and 7800 Tractors

Electrical Controls and Sensors
RW20899-UN: Front Valve Housing

LEGEND:

D - Clutch Cooling Electro-Hydraulic Valve
E - C 1 Electro-Hydraulic Valve
F - C 2Electro-Hydraulic Valve
0183
223 223
0184
tm1500 - 7600, 7700 and 7800 Tractors

RW20900-UN: Front Cover and Transmission

LEGEND:
A - Clutch Disengaged Sensor

B - Clutch Engaged Sensor
C - C-Lo Electro-Hydraulic Valve
D - B 1 Electro-Hydraulic Valve
E - B 2 Electro-Hydraulic Valve
F - B 3 Electro-Hydraulic Valve
G - B 4 Electro-Hydraulic Valve
H - B 5 Electro-Hydraulic Valve
I - C 3 Electro-Hydraulic Valve
0184
224 224
0185
tm1500 - 7600, 7700 and 7800 Tractors

Wheel Speed Sensor
Wheel Speed Sensor
RW20916-UN: Wheel Speed Sensor
The speed sensor (A) is located on the left side of the reduction gear box.
0185
225 225
0186
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Thermal By-Pass Valve
Remove and Install Thermal By-Pass Valve
RW70045-UN: Thermal By-Pass Valve
1. Remove MFWD drive shaft.

2. Remove line clamp (A).
3. Remove line (B).
4. Disconnect line fittings (C) and (D).
5. Remove thermal by-pass valve (E).
6. Clean and inspect parts. Replace O-rings as required.
7. Torque all line fittings to 102 N.m (75 lb-ft) during reinstallation.
0186
226 226
0187
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Bearing Race Installer.......JDG740

Install bearing race on C 10 hub
RW19938-UN: JDG740
Bearing Installer.......JDG741
Install bearing in B 1 and C 3 piston housing
RW20982-UN: JDG741
Bushing Installer.......JDG742
Install bushings in low-range drive shaft
RW19939-UN: JDG742
Solenoid Removal Tool.......JDG751

Remove electro-hydraulic valve from transmission case
bore
RW20974-UN: JDG751
Install bearing in transmission oil pump manifold
RW19936-UN: JDG758
Install bearing in C 2 clutch drum
RW19940-UN: JDG759
0187
227 227
Install roller bearing in clutch housing
RW19947-UN: JDG760
Install bushing in input shaft
Bearing Race Installer.......JDG764

Install bearing race in clutch housing
RW19941-UN: JDG764
Clip Puller.......JDG764
Remove transmission valve bore plugs
RW18997-UN: JDG764
Spring Washer Compressor.......JDT24A

Remove and install clutch spring washers
RW17424-UN: JDT24A
0187
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0188
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Puller Set.......D01047AA
Remove Bearings and Bushings
Bushing, Bearing, and Seal Driver Set.......D01045AA

Remove and install bearing cups, bearing cones, and
bushings
Special Mounting Brackets.......JDG19

Remove components
0188
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0189
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY9375 (U.S.) Pipe Sealant Seal cap screws

(TY9374 [Smaller Size] ) (U.S.)
0189
230 230
0190
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
B 4 to B 5 Housing Cap Screw Torque 56-84 N·m (41-62 lb-ft)
C 3 Piston Housing to Carrier Cap Torque 40-60 N·m (30-44 lb-ft)

Screw
B 1 to B 4 Brake Housing Cap Screw Torque 56-84 N·m (41-62 lb-ft)
Input Planetary Cap Screw Torque 36 N·m (27 lb-ft)
B Hi Brake Spring Retainer Cap Torque 36 N·m (27 lb-ft)

Screw
Clutch Housing to B 1 Brake Torque 56-84 N·m (41-62 lb-ft)

Housing Cap Screw
C 1 to C 2 Housing Cap Screw Torque 40-60 N·m (30-44 lb-ft)
Manifold/Pump Body-to-Front Cover Torque 20-30 N·m (15-22 lb-ft)

Cap Screw
Front Valve Housing-to-Front Cover Torque 16 N·m (11 lb-ft)

Cap Screw
Clutch Return Spring Bracket-to- Torque 16 N·m (11 lb-ft)

Front Cover Cap Screw
Filter Housing-to-Front Cover Cap Torque 16 N·m (11 lb-ft)

Screw
Front Cover-to-Clutch Housing Cap Torque 61 N·m (45 lb-ft)

Screw
Electro-Hydraulic Valve Retainer Torque 20-30 N·m (15-22 lb-ft)

Clamp Cap Screw
Clutch Disengaged Switch Actuator Torque 30 N·m (22 lb-ft)

Assembly-to-Front Cover
Clutch Disengaged Switch-to- Torque 14 N·m (10 lb-ft)

Actuator Assembly
Clutch Engaged Switch-to-Front Torque 14 N·m (10 lb-ft)

Cover
Output Planetary Disks Thickness 3.3 ± 0.08 mm (0.13 ± .003 in.)
B 5 Piston Return Spring Free Length (approximate) 46 mm (1.8 in.)
Test Length 30 mm at 309-374 N

(1.2 in. at 69-84 lb force)
B 5 Accumulator Spring Free Length (approximate) 115 mm (4.5 in.)
Test Length 100 mm at 97 N

(3.9 in. at 22 lb force) 115 mm
C 3 Clutch Outer Spring Free Length (approximate) 47 mm (1.9 in.)

(1.1 in. at 42 lb force)
C 3Clutch Inner Spring Free Length (approximate) 52 mm (2.0 in.)
0190
231 231
B 3-B 4 Piston Return Spring Free Length (approximate) 52 mm (2.0 in.)

B 1-B 2 Piston Return Spring Free Length (approximate) 52 mm (2.0 in.)

C 1-C 2
Piston Return Spring Free Length (approximate) 100 mm (4.0 in.)

Pressure Regulating Valve Spring Free Length (approximate) 167 mm (6.6 in.)

(5.7 in. at 89-109 lb force)
Clutch Cooling Oil Valve Spring Free Length (approximate) 40.6 mm (1.6 in.)
Traction Clutch Valve Inner Spring Free Length (approximate) 51.1 mm (2.0 in.)

Traction Clutch Valve Outer Spring Free Length (approximate) 68.3 mm (2.7 in.)
Test Length 61.4 mm at 66-70 N

Clutch Disengaged Switch Actuator Free Length (approximate) 30 mm (1.2 in.)

Spring

Piston Air Pump Spring Free Length (approximate) 44 mm (1.7 in.)
Cooler Relief Valve Spring Free Length (approximate) 92.5 mm (3.6 in.)

Lube Relief Valve Spring Free Length (approximate) 48 mm (1.9 in.)

Transmission Filter Relief Valve Free Length (approximate) 96.7 mm (3.8 in.)
Spring

Filter Screen Bypass Valve Spring Free Length (approximate) 71 mm (2.8 in.)
0190
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0191
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Power Shift Transmission
General Repair Procedures- Power Shift Transmission
NOTE:
Before beginning repair, review the following guidelines. These are provided to
emphasize the need for attention to detail and care when servicing the
transmission.
Thoroughly clean the outside of the transmission to reduce the possibility of contamination.
Disassembly and Assembly

Completely clean all components after any failure that generates contamination.
Fasteners must be tightened to the specified torque.
Lubricate each component part with clean hydraulic oil.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during
assembly.
Use new O-rings, seals, and gaskets.
Cleaning and Inspection

Transmission
Clean all parts with clean solvent and use moisture-free air to dry all parts and clean out oil
passages.
IMPORTANT:
DO NOT use solvent to clean the disks; use a lint-free cloth. New disks should be
soaked in hydraulic oil for 15 minutes before assembly.
Hydraulic Valves
Valves in the front valve housing and front cover should not require service unless there is a
major transmission failure.
Removal, disassembly, cleaning, and inspection is recommended after a major failure.
Remove the valve bore plug retainer clips using JDG766 Clip Removal Tool. Do not pry against
the housing surfaces.
Thoroughly clean all metallic valve components, in clean solvent and blow dry with moisture-
free compressed air. Check oil passages for obstructions. Flush any debris from the oil
passages with clean solvent.
Inspect valve bores for scoring or burrs. Inspect mating surfaces for burrs and scoring. If
necessary, use crocus cloth to polish valves. Avoid rounding the sharp edges of the valves with
the crocus cloth.
Check valves for binding.
Inspect springs for distortion, wear, or damage.
Clutch and Brake Packs
Inspect the disk plate teeth for wear or damage. Check the plates for flatness.
Clean out all oil passages.
Inspect the disks, steel plates, and piston return plates for worn or scored surfaces.
0191
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NOTE:
If disk facing material chips, flakes, or scratches easily, the disk should be
replaced regardless of facing thickness.
Check the hub thrust surfaces for scoring and the splines for excessive wear or damage.
Bearings
Clean bearings with clean solvent.
Dry the bearings thoroughly and lubricate with oil before inspection. Inspect bearings for
roughness of rotation, and excessive wear of rollers or balls.
Never dry bearings with compressed air. Spinning a bearing without lubrication can damage the
bearing.
Inspect thrust washers and thrust surfaces for distortion, roughness, scoring, or wear.
Springs
Inspect all springs for wear, damage, or distortion.
Shafts
Inspect the shaft bearing surfaces for wear or damage.
Check shaft splines.
Inspect bushings for scoring, burrs, roundness, sharp edges and evidence of over-heating.
Remove scores with crocus cloth. Remove burrs and sharp edges with a scraper or knife blade.
Replace bushing if out-of-round, deeply scored, or excessively worn.
Planetary Assemblies
Check for smooth rotation of the pinion gears.
Sealing Instructions IMPORTANT:

cause the new sealer material to set up TOO fast to allow adequate assembly time.
Keep surfaces clean after they have been cleaned.
IMPORTANT:
Make sure the sealed surfaces stay dry, clean, and oil free.
0191
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tm1500 - 7600, 7700 and 7800 Tractors

Transmission Components
Transmission Components
RW20584-UN: Transmission Components

LEGEND:
A - Transmission
B - Front Valve Housing
C - Transmission Front Cover
D - Front Cover/Valve Housing
E - Input Housing Module
F - B 1 Brake Piston Housing
G - Brake Separator Plate (2 used)
H - B 2-B 3 Brake Piston Housing
I - B 4 Brake Piston Housing
J - B 5 Brake Piston Housing
K - Output Housing Module
0192
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0193
tm1500 - 7600, 7700 and 7800 Tractors

Prepare Transmission for Repair
Prepare Transmission for Repair
RW20582-UN: PST Transmission
Remove transmission from drive train. (See Remove Transmission, Group 00.)
Remove auxiliary drive shaft (A) and planetary output shaft (B).
RW20583-UN: PST Transmission-Front Side Up
Install JDG19 Mounting Brackets (A) and position bottom end of transmission on two 102 mm x
152 mm (4 x 6 in.) wooden blocks.
0193
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0194
tm1500 - 7600, 7700 and 7800 Tractors

Remove Transmission Front Cover/Front Valve Housing
RW20589-UN: Transmission Front Cover
Remove front cover-to-clutch housing cap screws (A) (14) and remove front cover/valve
housing assembly.
Remove gasket and clean both gasket surfaces.
0194
237 237
0195
tm1500 - 7600, 7700 and 7800 Tractors

Remove Front Valve Housing
RW20590-UN: Front Valve Housing-Center Return Spring
Remove clutch return spring (A).

Remove valve housing-to-transmission front cover cap screws and remove valve housing.
NOTE:
Filter housing base and clutch return spring bracket cap screws must be
removed.
Remove two gaskets and separator plate.

Clean all gasket surfaces.
RW18845-UN: Front Valve Housing Input Oil Seal
Remove oil seal (A) and install a new seal using a 2-3/4 in. driver disk with 1-3/4 in. pilot disk.
Install seal flush with outer surface.
0195
238 238
0196
tm1500 - 7600, 7700 and 7800 Tractors

Front Valve Housing Valves
A - Filter Screen Bypass Valve

RW20591-UN: Front Valve Housing Valves B - Transmission Filter Relief Valve
LEGEND: C - Transmission Filter Screen
D - Transmission Filter Housing
E - Front Valve Housing
F - Clutch Cooling Electro-Hydraulic Valve
G - C 1 Electro-Hydraulic Valve
H - C 2 Electro-Hydraulic Valve
I - Lube Relief Valve
J - Cooler Relief Valve
K - Washer
L - Cap Screw
M - Clamp
Cooler Relief Valve Spring Free Length 92 mm (3.6 in.) (approximate)

Lube Relief Valve Spring Free Length 48 mm (1.9 in.) (approximate)

Filter Relief Valve Spring Free Length 96.7 mm (3.8 in.) (approximate)

Filter Screen Bypass Valve Spring Free Length 71 mm (2.8 in.) (approximate)
0196
239 239
0197
tm1500 - 7600, 7700 and 7800 Tractors

Transmission Front Cover Valves
RW20625-UN: Front Cover Valves
LEGEND:
A - Pressure Regulating Valve

B - Clutch Cooling Valve
C - Traction Clutch Valve
Pressure Regulating Valve Free Length (approximate) 167 mm (6.6 in.)
Test length 146 mm at 398-486 N

(5.7 in. at 89-109 lb force)
Clutch Cooling Valve Free Length (approximate) 40.6 mm (1.6 in.)
Test length 30 mm at 10 N
Tighten pressure regulating valve bore plug to 30 N·m (22 lb-ft).

Tighten clutch disengaged switch actuator assembly to 30 N·m (22 lb-ft).
0197
240 240
RW20592-UN: Front Cover

LEGEND:
A - Clutch Disengaged Switch Actuator Assembly

B - Clutch Valve Over Travel Stop
C - Lever-to-Shaft Roll Pin
D - Arm-to-Valve Link Headed Pin
E - Clutch Valve Assembly
F - Clutch Engaged Switch
Traction Clutch Valve
Remove parts (A-C)
Rotate shifter arm forward and remove arm-to-link headed pin (D).
Remove valve (E).
Remove switch (F).
RW20623-UN: Clutch Disengage Switch Acutator Assy.
Clutch Engaged Switch Actuator Free Length (approximate) 30 mm (1.2 in.)

Spring

RW19715A-UN: Traction Clutch Valve

LEGEND:
A - Traction Clutch Valve Link

B - Roll Pin (Link-to-Valve)
D - Washer (2 used)
E - Outer Spring
F - Inner Spring
Tighten switch-to-switch body to 14 N·m (10 lb-ft).
Inspect the condition of valve assembly. Disassemble as necessary.
IMPORTANT:
Use care in removing valve-to-link roll pin. Link is under spring tension.
Remove valve-to-link roll pin (B).
Remove link (A) and parts (D-F).
NOTE:
If traction clutch valve springs (inner and outer) do not match specifications
below, replace with latest springs.
0197
241 241
Inner Spring Free Length (approximate) 51.1 mm (2.0 in.)

Outer Spring Free Length (approximate) 68.3 mm (2.7 in.)

Replace parts as required and assemble and install the valve.

Tighten clutch disengaged switch actuator assembly-to-front cover to 30 N·m (22 lb-ft).
Tighten clutch disengaged switch-to-actuator assembly to 14 N·m (10 lb-ft).
Tighten clutch engaged switch-to-front cover to 14 N·m (10 lb-ft).
0197
242 242
0198
tm1500 - 7600, 7700 and 7800 Tractors

Replace Traction Clutch Valve Shifter Lever Shaft Seal
Replace Traction Clutch Valve Shifter Lever Shaft Seal
RW18904-UN: Front Cover-Valve Port
Remove clutch lever-to-shaft roll pin (A) and remove lever.
RW18855-UN: Clutch Valve Seal
Remove old oil seal (A).

Install new seal using a 13/16 in. deep socket. Install seal flush with surface.
Install lever.

LEGEND:
A - Over Travel Stop

B - Shifter Arm-to-Valve Link Headed Pin
C - Clutch Engaged Switch
D - Clutch Disengaged Switch Actuator Assembly
Remove clutch valve over travel stop (A).

Rotate shifter arm forward and remove pin (B).
Remove parts (C) and (D).
IMPORTANT:
Remove the shifter arm-to-shaft roll pin by driving it up and out of arm. If pin is driven
down pin can fall into the planetary housing.
0198
243 243
Remove shifter arm-to-shaft roll pin (A) through the clutch valve engaged switch bore.
Remove the shift lever/shaft and the shifter arm.
Remove the shift lever-to-shaft roll pin (B) and replace shaft seal as required.
Install the seal making sure the shifter arm and the shift lever are correctly positioned.
Tighten the clutch engaged switch-to-front cover to 14 N·m (10 lb-ft).
Tighten clutch disengaged switch actuator assembly-to-front cover to 30 N·m (22 lb-ft).
0198
244 244
0199
tm1500 - 7600, 7700 and 7800 Tractors

Transmission Pump-Cross-Sectional View
RW20624-UN: Transmission Pump-Cross-Sectional

View
LEGEND:
A - Pump Manifold
B - Sealing Ring (3 used)
C - Roller Bearing
D - Bushing
E - Cam Lobe
F - Air Pump Operating Pin
G - Pump Piston
H - Rubber Ball
I - Lower Spring Retainer
J - Spring
K - Upper Spring Retainer w/O-Ring
L - Retaining Snap Ring
M - Transmission Front Cover
N - Ball Bearing
O - Snap Ring
P - Input Shaft
Q - Pump Drive Gear
R - Pump Idler Gear
0199
245 245
0200
tm1500 - 7600, 7700 and 7800 Tractors

Repair Transmission Pump
RW18857-UN: Input Shaft-Front Cover
Remove snap ring (A).
RW20614-UN: Pump and Shaft Assembly
Remove sealing rings (A) and thrust washer (C).

Remove pump and shaft assembly by removing cap screws (B).
RW20615-UN: Transmission Pump-Exploded
Piston Air Pump Spring Free Length (approximate) 44 mm (1.7 in.)
0200
246 246
RW20776-UN: Input Shaft and Bushing

Remove input shaft bushing (A), if necessary. Install new bushing using
JDG763 Bushing Installer.
RW20617-UN: Air Pump Operating Pin
Remove air pump operating pin (A).
RW20616-UN: Input Shaft Bearing
Replace bearing (A) as necessary. Press bearing into manifold using JDG758 Bearing Installer.
IMPORTANT:
Support the rear surface of the bearing bore to prevent damage to the cover.
RW18862-UN: Front Cover Bearing
Replace ball bearing in front cover as necessary. Install bearing tight to bottom of bore using 2-
7/8 in. driver disk with 1-3/4 in. pilot disk.
RW20617-UN: Air Pump Operating Pin
Install air pump operating pin (A) into manifold.

IMPORTANT:
0200
247 247
Install gears with “Up” facing away from housing. (Chamfered side of gears toward
housing.)

LEGEND:
A - Air Pump Retaining Snap Ring

B - Upper Spring Retainer w/O-Ring
C - Spring
D - Lower Spring Retainer
E - Rubber Ball
F - Pump Piston
G - Input Shaft
H - Pump Gears
Install parts (A-H) with raised side of retainer (D) away from housing.
RW20614-UN: Pump and Shaft Assembly
Install pump assembly to front cover. Tighten cap screws (B) to 20-30 N·m (15-22 lb-ft).
Install thrust washer (C) and sealing rings (A).
Install snap ring (A).
0200
248 248
0201
tm1500 - 7600, 7700 and 7800 Tractors

Install Front Valve Housing
RW20585-UN: Front Valve Housing
IMPORTANT:
Make sure the clutch valve over travel stop (A) is in position.
Install two gaskets with separator plate between and install valve housing to transmission front
cover.
Make sure all cap screw holes are clean and dry. Apply a small patch of TY9375 Pipe Sealant
to the 50 mm long cap screws.
Install front valve housing-to-front cover cap screws and tighten to 16 N·m (11 lb-ft).
Tighten cap screws in a circular pattern starting from the middle of the valve housing, then a
second time using a reverse pattern.
NOTE:
The filter housing base and clutch return spring bracket must be installed at this
time.
RW20590-UN: Front Valve Hsg & Clutch Return Spring
Install clutch return spring (A).
0201
249 249
0202
tm1500 - 7600, 7700 and 7800 Tractors

Install Transmission Front Cover/Valve Housing Assembly
Install Transmission Front Cover/Valve Housing Assembly
RW20589-UN: Transmission Front Cover/Valve Hsg Assy
Install new gasket and install front cover/valve housing assembly.
NOTE:
Cover-to-housing blue-colored cap screws are specially wax coated. DO NOT
use a substitute cap screw. If reusing the old cap screws, completely coat cap
screws with oil.
Install cap screws (A) and tighten to 61 N·m (45 lb-ft).
0202
250 250
0203
tm1500 - 7600, 7700 and 7800 Tractors

Repair or Replace Electro-Hydraulic Valves
Repair or Replace Electro-Hydraulic Valves
RW18623-UN: Electro Hydraulic Valves
IMPORTANT:
Two different types of FEMA valves are used. Make sure the correct valve is installed
in the correct location. (See TM1501 Operation and Tests for valve differences.)
Disconnect wiring lead and remove retainer clamp cap screw. Remove clamp and spacer
washer.
Carefully remove valve by prying with JDG751 Solenoid Removal Tool. Pry on valve at points
180 degrees apart.
Replace parts as required.
RW18625-UN: Electro Housing Valve
Install correct valve in correct location.
NOTE:
The spacer washer must be installed between the clamp and the housing.
Install the retainer clamp, spacer washer, and cap screw. Tighten to 20-30 N·m (15-22 lb-ft).
Connect the wiring lead.
0203
251 251
0204
tm1500 - 7600, 7700 and 7800 Tractors

Remove Clutch Pack Assembly
Remove Clutch Pack Assembly
RW18628-UN: Clutch Housing-Clutch Pack
Remove two C 1 drum cap screws and install two JDG19 Mounting Brackets.
CAUTION:
Clutch pack assembly is heavy. Use proper lifting equipment to prevent injury.
Remove clutch pack from clutch housing.
RW20818-UN: Hi/Lo Drive Shafts
Remove the high (A) and low (B) range drive shafts.
0204
252 252
0205
tm1500 - 7600, 7700 and 7800 Tractors

Clutch Pack Assembly-Cross-Sectional View
Clutch Pack Assembly-Cross-Sectional View
RW20588-UN: Clutch Pack Assy-Cross-Sect View

LEGEND:
N - C 1 Piston Outer Packing
A - C 2 Clutch Drum (Rear) O - Spring Guide Spring Pins (12 used)
B - C 2 Piston Return Plate P - C 1-C 2 Piston Return Springs (12 used)
C - C 2 Clutch Hub Q - C 1 Disk w/Facings (3 used)
D - Thrust Washer R - C 1 Clutch Separator Plate (2 used)
E - Dowel Pin, C 2-to-C 1Clutch Drum S - C 2 Disk w/Facings (5 used)
F - C 1-C 2 Clutch Drum Separator Plate T - C Clutch Separator Plate (4 used)
G - Thrust Washer U - C 2 Piston Outer Packing
H - C 1 Clutch Hub V - C 2 Clutch Piston
I - C 1 Piston Return Plate W - C 2Piston Inner Packing
J - Cap Screw, C 1-C 2Drum (6 used) (Not Shown) X - C 2 Drum-to-Clutch Housing Roller Bearing
K - C 1 Clutch Drum (Front)
L - C 1 Piston Inner Packing
M - C 1 Clutch Piston
0205
253 253
0206
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Clutch Pack Assembly
Disassemble Clutch Pack Assembly
RW18629-UN: Clutch Pack Assembly
NOTE:
Refer to Clutch Pack Assembly-Cross-Sectional View during disassembly.
Mark (A) the front and rear clutch drums for alignment purposes during assembly.
Remove JDG19 Mounting Brackets, drum cap screws, C 1 drum and piston return plate.
RW18630-UN: Clutch Piston
Remove and inspect C 1 piston and sealing rings.
NOTE:
There are 2 exhaust ball assemblies.
Check the exhaust balls (A) to make sure they operate correctly.
Remove the C 1 clutch hub, disks, separator plates, springs and spring guide pins.
C1-C2 Piston Return Spring Free Length (approximate) 100 mm (4.0 in.)

Remove drum separator plate, C 2 clutch hub, disks, separator plates and piston return plate.
Remove and inspect the C 2 piston and sealing rings. Inspect the roller bearing for wear and damage.
NOTE:
There are 2 exhaust ball assemblies in the piston.
Inspect the exhaust balls in the C 2 piston to make sure they operate correctly.
Replace parts as necessary.
0206
254 254
0207
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Clutch Pack Assembly
Assemble Clutch Pack Assembly
NOTE:
Refer to Clutch Pack Assembly-Cross-Sectional View during assembly.
Install the bearing in C 2 clutch drum 4.5 mm (0.177 in.) below the rear surface using JDG759
Bearing Installer.
Install the packings in the C 2 piston and clutch drum. Install the piston in drum.
Install the piston return plate, rotating the piston so lugs align with recess in return plate.
Install the clutch drum-to-hub thrust washer.
Install the C 2 clutch hub and alternately install five disks and four separator plates and the
clutch drum separator plate.
Install the C 1 hub-to-C 2 hub thrust washer.
Install the C 1 clutch hub and alternately install three disks and two separator plates.
Install the spring guide pins and springs in rear clutch drum.
Install the packings in the C 1 piston and drum. Install the piston in the drum.
Install the piston return plate in the C 1 clutch drum, rotating the piston so the lugs align with the
recess in the return plate. Remove the return plate noting the rotation of the plate in relation with
the C 1 drum and piston.
Install the return plate on the clutch pack assembly making sure the rotation of the plate is in
relation with the C 1 drum and piston.
RW18629-UN: Clutch Pack Assembly
Align the marks (A) made at disassembly and install the C 1 drum.
Install cap screws and tighten to 40-60 N·m (29-44 lb-ft). Install JDG19 Mounting Brackets for
clutch pack installation.
0207
255 255
0208
tm1500 - 7600, 7700 and 7800 Tractors

Install Clutch Pack Assembly
Install Clutch Pack Assembly
RW19713-UN: Clutch Pack Inner Roller Bearing
Inspect the bearing race (A) and inner roller bearing (B).
Install the bearing race using JDG764 Race Installer.
Install the roller bearing using JDG760 Bearing Installer.
Install thrust washer (C).
RW18631-UN: High and Low Range Drive Shaft
Inspect the high and low-range drive shafts for wear and damage.
RW18632-UN: Drive Shaft Bushings
Install bushing in longest spline end of low-range drive shaft 1.5-2.5 mm (0.062-0.098 in.) from
surface using JDG742-REAR Bushing Installer.
Install bushing in shortest spline end of low-range drive shaft 17.5-18.5 mm (0.714-0.728 in.)
from surface using JDG742-FRONT Bushing Installer. Install high and low-range drive shafts.
IMPORTANT:
Install both the high and low-range drive shafts ONLY from the front of the clutch
housing.
0208
256 256
RW20819-UN: High and Low Range Drive Shafts

LEGEND:
A - Low-Range Drive Shaft
B - Shorter Splined Area
C - High-Range Drive Shaft
D - Shorter Machined Diameter
Install drive shaft (A) with the shorter splined area (B) to the front.
Install drive shaft (C) into the low-range shaft with the shorter machined diameter (D) to the
front.
CAUTION:
Clutch pack assembly is heavy. Use proper lifting equipment to prevent injury.
RW18628-UN: Clutch Housing-Clutch Pack
Install clutch pack in clutch housing using JDG19 Mounting Brackets.

Remove lift brackets and install and tighten cap screws to 40-60 N·m (29-44 lb-ft).
Install transmission front cover/valve housing. (See Install Front Cover/Valve Housing, this
group.)
0208
257 257
0209
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble C LO-B HI Pack
Remove and Disassemble C LO-B HI Pack
RW18633-UN: C LO-B HI Pack
Remove the high and low range drive shafts.
CAUTION:
Assembly is heavy. Use proper lifting equipment to prevent injury.
RW18634-UN: Clutch Housing- B 1 Brake Piston Hsg
Remove cap screws (A) and remove clutch housing from B 1brake piston housing and turn
upside down.
RW19714-UN: Clutch Housing
0209
258 258
Remove the retainer ring (A).
RW18635-UN: Clutch Hsg-Spring and Clutch Pack

LEGEND:
A - Return Spring
B - Clutch Return Plate
C - Piston
D - Clutch Pack Assembly
Remove parts (A-D)
RW18636-UN: Clutch Housing-Piston Bled Hole
Inspect the piston bleed hole in clutch housing to make sure it is clear of obstruction.
RW18637-UN: Drum Assembly

LEGEND:
A - Bearing Race
B - Sealing Rings
C - Thrust Washer
D - Bushing
E - Drum
Inspect bearing race (A) for wear and damage. Install new race using JDG740 Bearing Installer.
Inspect sealing rings (B) and thrust washer (C) for wear and damage.
Inspect the bushing (D) for wear and damage. If damaged or worn, the complete drum
assembly must be replaced.
Remove drum (E) from clutch pack.
0209
259 259
RW18638-UN: Clutch and Brake Disks and Return Plate
Remove the clutch disk (A), return plate (B) and brake disk (C).
RW18639-UN: Piston Housing Assembly
Install the piston housing assembly in a press, if necessary to remove clutch piston. Press the
return springs, using JDT24A Spring Washer Compressor, enough to remove snap ring (A).
Remove return springs (B) and piston (C). Inspect the piston and inner and outer sealing rings.
0209
260 260
0210
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install C LO-B HI Pack
Assemble and Install C LO-B HI Pack
RW18639-UN: Piston Housing Assembly
Lubricate and install the inner and outer piston sealing rings. Install the piston (C) and the return
springs (B).
Install the housing in a press and press the return springs using JDT24A Spring Washer
Compressor, enough to install snap ring (A).
RW18640-UN: Return Plate, Clutch and Brake Disks
Rotate piston enough so piston lugs align with slots (A) in return plate. Install the clutch disk and
brake disk.
Install clutch drum and tighten cap screws to 38 N·m (27 lb-ft).
RW18635-UN: Clutch Housing, Spring and Clutch Pack

LEGEND:
A - Return Spring
B - Piston Return Plate
C - Piston
D - Clutch Pack Assembly
Install parts (A-D).

Install retainer and tighten cap screws to 38 N·m (27 lb-ft).
0210
261 261
0211
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble Input Planetary Carrier Assembly
Remove and Disassemble Input Planetary Carrier Assembly
RW18641-UN: Input Planetary Carrier Assembly
Remove the carrier assembly from the planetary ring gear.
RW18642-UN: Brake Piston Hsg and Ring Gear
Remove the ring gear and thrust washer from the B 1 brake piston housing. Inspect the thrust
washers (A) and (B) for wear and damage.
RW18643-UN: Pinion Shifts and Gears
Remove the pinion shaft retaining spring pins (A) by driving the spring pins into the shaft. DO
NOT drive the spring pins beyond the shaft.
Remove pinions and replace parts as required.
0211
262 262
0212
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Input Planetary Carrier Assembly
Assemble and Install Input Planetary Carrier Assembly
RW18644-UN: Planetary Carrier-Exploded View

LEGEND:
A - Thrust Washer (6 used)

B - Roller Bearing (6 used)
C - Planet Pinion (3 used)
D - Pinion Shaft (3 used)
E - Retaining Pin (3 used)
Install planet pinions (C), with two roller bearings (B) and a thrust washer (A) on each side, into
the carrier.
Insert the pinion shafts (D) through the carrier and the pinions.
RW18643-UN: Pinion Shafts and Gears
Drive the shaft retaining spring pins (A) into carrier, flush to 0.5 mm (0.020 in.) below carrier
surface.
NOTE:
On a NEW gear, the thrust washers are bonded to the gear. For service, it is not
necessary that the thrust washers be bonded to the gear.
RW18642-UN: Brake Piston Hsg and Ring Gear
Assemble the thrust washer (A) onto housing and install the ring gear into the B 1 housing
assembly.
Install the inner thrust washer (B) onto the ring gear.
0212
263 263
RW18645-UN: Planetary Carrier and Ring Gear
Align the “V” marks on the planet pinions (A) with the “V” marks on the hub of carrier and install
the carrier into the planetary ring gear (B).
0212
264 264
0213
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Output Housing Module and Remove Output Planetary Carrier
Disassemble Output Housing Module and Remove Output Planetary Carrier
RW20825-UN: Output Housing Module
Remove packings (A).

Remove the B 1-to-B 4 housing cap screws.
Make note of the location of the longer cap screws (B).
Remove the B 1 housing.
RW18646-UN: Output Housing
Remove B 1 piston. Make sure bleed hole (A) in piston is clean.

Inspect front support bearing (B).
Install new bearing into the piston bore side of the housing using JDG741 Bearing Installer.
Install bearing 1.5 mm (0.063 in.) below the carrier surface of the bearing bore.
0213
265 265
RW18647-UN: Output Hsg Module-B 1 Piston Return Plate
B1-B2 Piston Return Spring Free Length (approximate) 52 mm (2.0 in.)


LEGEND:
A - B 2 Disks (2 used)
B - Separator Plates
C - Return Plate
D - 2nd Planet Ring Gear
Remove parts (A-D).

Remove the B 2-B 3 brake piston housing. Remove the B 2 and B 3 pistons from the housing.
Make sure the bleed hole in the pistons are clean.

LEGEND:
A - B 3 Piston Return Plate

B - Piston Plate Return Springs (8 used)
C - Clutch Disk (2 used)
D - Separator Plate (2 used)
E - B 3 to B 4 Packings
F - Housing Separator Plate
Remove parts (A-F).

B1-B2 Piston Return Spring Free Length (approximate) 52 mm (2.0 in.)

0213
266 266
CAUTION:
Output planetary carrier assembly is heavy. Use proper lifting equipment to
prevent injury.

LEGEND:
A - Output Planetary Carrier Assembly

B - 3rd Planet Ring Gear
C - B 3 Disk (3 used)
E - B 3 Piston Return Plate
Remove output planetary carrier assembly (A) with 3rd planet ring gear (B) from brake housing
using a hoist.
Remove parts (C-E).
RW18651-UN: Output Hsg Module-B 4 Piston and Sun Pinion Shaft
Remove B 4 piston from the housing. Make sure bleed hole in piston is clear of obstruction.
Remove 4th sun pinion shaft (A) from the housing.
Remove the carrier thrust washer (B) from the housing.
RW18652-UN: Carrier Bearing and Housing Bearing
Inspect carrier bearing race (A) for wear and damage. Remove snap ring (B) and pry bearing
race from housing.
Inspect 4th sun pinion shaft to B 5 housing bushing (C) for wear and damage.
NOTE: If necessary to replace bushing, the B housing must be removed. (See Remove
5
and Disassemble B5 Pack, this group.)
Inspect carrier to hub sealing rings.
Thoroughly clean all sealer from sealing surfaces. Surfaces should be dry before assembling.
0213
267 267
0214
tm1500 - 7600, 7700 and 7800 Tractors

Output Planetary Carrier Assembly-Cross-Sectional View
Output Planetary Carrier Assembly-Cross-Sectional View
RW35106-UN: Output Planetary Carrier Assembly-Cross-Sectional View
0214
268 268
LEGEND:
A - Piston Housing-to-Carrier Cap Screws (6 used)
B - C 3 Clutch Piston Housing
C - C 3 Clutch Return Plate
D - C 3 Disk w/Facings (6 used)
E - C 3 Clutch Separator Plate (5 used)
F - 4th Planet Ring Gear
G - 4th Planet Pinion Thrust Washer (6 used)
H - 4th Planet Pinion (3 used)
I - 4th Planet Pinion Roller Bearing (6 used)
J - 3rd Planet Ring Gear
K - 3rd Planet Sun Pinion w/Thrust Washer and Snap Ring
L - 4th Planet Pinion Shaft (3 used)
M - 1st and 2nd Planet Pinion Shaft (3 used)
N - 1st and 2nd Planet Pinion Thrust Washer (6 used)
O - 1st and 2nd Planet Pinion (3 used)
P - 1st and 2nd Planet Pinion Roller Bearing (9 used)
Q - Roller Bearing Race
R - Carrier-to-B 1 Housing Thrust Washer
S - Output Planetary Carrier
T - 1st Planet Sun Pinion w/Thrust Washer
U - 2nd Planet Sun Pinion w/Thrust Washers
V - C 1 Drive Shaft-to-Carrier Bushing
W - Output Planetary Carrier Oil Seal
X - Planet Pinion Shaft Retaining Pin (9 used)
Y - 3rd Planet Pinion Shaft (3 used)
Z - 3rd Planet Pinion Thrust Washer (6 used)
AA - 3rd Planet Pinion (3 used)
BB - 3rd Planet Pinion Roller Bearing (12 used)
CC - 4th Ring Gear Retaining Spring Pin (3 used)
DD - C 3 Clutch Inner Spring (12 used)
EE - C 3 Clutch Outer Spring (12 used)
FF - 4th Ring Gear-to-Piston Housing Thrust Washer
GG - 4th Ring Gear Support Pin In C 3 Housing (3 used)
HH - C 3 Piston Outer Packing
II - C 3Clutch Piston
JJ - C 3 Piston Inner Packing
KK - C 3 Piston Housing-to-B 3 Housing Roller Bearing
LL - Snap Ring
MM - Overspeed Relief Check Ball (2 used)
0214
269 269
0215
tm1500 - 7600, 7700 and 7800 Tractors

Planetary Carrier Assembly-Exploded View
Planetary Carrier Assembly-Exploded View
RW20587-UN: Planetary Carrier Assembly-Exploded View

LEGEND:
A - Output Planetary Carrier

B - 3rd Planet Sun Pinion w/Thrust Washer and Snap Ring
C - 2nd Planet Sun Pinion w/Thrust Washer
D - 1st Planet Sun Pinion w/Thrust Washer
E - 3rd Planet Ring Gear
F - 3rd Planet Pinion Thrust Washer (6 used)
G - 3rd Planet Pinion (3 used)
H - 3rd Planet Pinion Roller Bearing (12 used)
I - 3rd Planet Pinion Shaft (3 used)
J - 4th Planet Pinion Shaft (3 used)
K - 4th Planet Pinion Thrust Washer (6 used)
L - 4th Planet Pinion Roller Bearing (6 used)
M - 4th Planet Pinion (3 used)
N - 1st and 2nd Planet Pinion Thrust Washer (6 used)
O - 1st and 2nd Planet Pinion
P - 1st and 2nd Planet Pinion Roller Bearing (9 used)
Q - 1st, 2nd and 4th Planet Pinion Shaft (3 used)
R - Planet Pinion Shaft Retaining Pin (9 used)
0215
270 270
0216
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Output Planetary Carrier Assembly
Disassemble Output Planetary Carrier Assembly
RW18664-UN: Output Planetary Carrier Assembly
NOTE:
Refer to Output Planetary Carrier Assembly-Cross Sectional View and Planetary
Carrier Assembly-Exploded View during disassembly.
Set carrier assembly, with cover side up and remove the C 3piston housing cap screws.
Remove the housing.
RW20618-UN: C 3 Piston
Remove and inspect the C 3 piston (A) and packings (B). Inspect the roller bearing (C) for wear
and damage.
RW18668-UN: Piston Return Plate, Disks and Plates
Remove the thrust washer (A), piston return plate, return springs, disks, and separator plates.
Remove the 4th planet ring gear.
0216
271 271
Inner Spring Free Length (approximate) 52 mm (2.0 in.)
Outer Spring Free Length (approximate) 47 mm (1.9 in.)

Disk (Thickness) 3.3 ± 0.08 mm (0.13 ± .003 in.)
RW18665-UN: Planet Carrier Pinion Shafts and Gears

LEGEND:
A - 1st-2nd Planet Pinion Shaft Retaining Pin

B - 4th Planet Pinion Shaft Retaining Pin
C - 3rd Planet Pinion Shaft Retaining Pin
D - 3rd Planet Ring Gear
Remove the 1st-2nd (B), 4th (A), and the 3rd (C) planet pinion shaft retaining pins by driving the
pins into the shaft. DO NOT drive the pins beyond the shaft.
Remove the shafts, planet pinions, thrust washers, roller bearings and sun pinions from the
carrier.
Remove the 3rd planet ring gear (D) from the carrier.
RW18673-UN: Driveshaft-to-Carrier, Bushing and Brgs
Inspect the oil seal (A), C 1 driveshaft-to-carrier bushing (B) and the bearing race on the C 1
driveshaft for wear and damage.
0216
272 272
0217
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Output Planetary Carrier Assembly
Assemble Output Planetary Carrier Assembly
RW18673-UN: Driveshaft-to-Carrier, Bushing and Brgs
NOTE:
Refer to Output Planetary Carrier Assembly-Cross Sectional View and Planetary
Carrier Assembly-Exploded View during assembly.
Install the C 1 driveshaft-to-carrier bushing (B) into the center wall flush to 0.5 mm (0.020 in.)
below the finished surface using a 2-3/8 in. driver disk with a 1-5/8 in. pilot disk.
Install the oil seal (A) with lip facing the front of the carrier, flush to 0.5 mm (0.020 in.) below
finished surface using a 2-3/8 in. driver disk with a 1-9/16 in. pilot disk.
RW18674-UN: 3rd Sun Pinion Gear
Install the snap ring (A) into the 3rd sun pinion.
RW18666-UN: Planet Carrier Pinion Shafts and Gears

LEGEND:
A - Roller Bearing Race

B - 3rd Sun Pinion
C - 1st Sun Pinion
D - 2nd Sun Pinion
E - 3rd Planet Ring Gear
0217
273 273
Install the race (A) onto the front of the carrier using JDG740 Race Installer.
IMPORTANT:
The snap ring in the 3rd sun pinion MUST be toward the center wall of the carrier.
Install the 3rd sun pinion (B) into the carrier with the snap ring toward the center wall. Install the
1st (C) and 2nd (D) sun pinions into the carrier.
Position the 3rd planet ring gear (E) onto the carrier.
IMPORTANT:
The following steps each require the timing marks on the pinions be in alignment
with the timing marks on the carrier. The 1st and 2nd pinions have “V” marks. The
3rd pinion has a punch mark.
RW20832-UN: Planet Carrier Assembly

LEGEND:
A - 3rd Planet Pinion (3 used)

B - 3rd Planet Pinion Shaft (3 used)
C - 3rd Planet Pinion Shaft Retaining Pin (3 used)
D - lst/2nd Planet Pinion (3 used)
E - lst/2nd Planet Pinion Shaft (3 used) (Not Shown)
F - 1st/2nd Planet Pinion Shaft Retaining Pin (3 used)
G - 4th Planet Pinion (3 used)

H - 4th Planet Pinion Shaft (3 used)
I - 4th Planet Pinion Shaft Retaining Pin (3 used)
Install the 3rd planet pinions (A) with four roller bearings and a thrust washer on each side of
the pinions.
Install the pinion shafts (B). Drive the shaft retaining pins (C) flush to 0.5 mm (0.020 in.) below
the carrier surface.
Install the 1st and 2nd planet pinions (D) with three roller bearings on each side into the carrier.
Install the pinion shafts (E) through the lst and 2nd planet pinions. Drive the shaft retaining pins
(F) into the carrier flush to 0.5 mm (0.020 in.) below the carrier surface.
Install the 4th planet pinions (G) with two roller bearings and a thrust washer on each side into
the carrier.
Install the pinion shafts (H) through the 4th planet pinions. Drive the shaft retaining pins (I) into
the carrier flush to 0.5 mm (0.020 in.) below the surface of the carrier.
RW18667-UN: 4th Planet Ring Gear
Inspect the three spring pins (A) in the carrier. Pins should protrude from carrier 3.5-4.5 mm
(0.146-0.188 in.) from finished surface.
Install the 4th planet ring gear in position over the carrier and spring pins.
IMPORTANT:
Plates and disks MUST be installed correctly in the 4th planet ring gear.
0217
274 274
RW35107-UN: 4th Planet Ring Gear, Disks and Plates
Install six disks (A) and five plates (B) alternately starting with a disk.
Install thrust washer (C).
RW35108-UN: Piston Inner and Outer Return Springs
Remove the heads from six 19M7638 M10 x 125 mm cap screws (A) and install.
Install twelve inner and twelve outer piston return springs (B).
RW35109-UN: C 3 Piston Housing
0217
275 275
RW35110-UN: Piston Alignment Mark

LEGEND:
A - Gear Support Pins

B - Needle Roller Bearing
C - C 3 Piston “V” Alignment Mark
D - Piston Housing “V” Alignment Mark
Install the 4th ring gear support pins (A) from inside C 3piston housing. Install the support pins
from the inside of the piston housing.
Install the bearing (B) into the C 3 piston housing 1.5 mm (0.063 in.) below the surface using
JDG741-C 3 Bearing Installer.
Install the inner packing in the housing and the outer packing in the piston.
Inspect the over-speed relief check balls. Make sure the “star” retainer holding the ball is
correctly installed.
Install piston aligning the “V” marks.
NOTE:
If parts have no V - marks, just position the piston so that the dowels can be
installed.
RW35112-UN: Clutch Piston-Housing/Piston Assembly
Align the lugs (A) on the clutch piston with the wide slots (B) on the return plate and install the
plate onto the housing/piston assembly.
The cap screw holes (C) in the return plate must align with the holes in the piston housing.
IMPORTANT:
This orientation is critical.
0217
276 276
RW35112-UN: Clutch Piston-Housing/Piston Assembly
Identify the wide walls (A) on the carrier, the wide slots (B) in the return plate and the rounded
notches (C) in the piston housing.
Install the housing/piston assembly over the guide pins by turning the housing/piston assembly
over while holding the return plate in position and keeping the housing assembly in relationship
with the carrier as identified in the previous step.
RW18664-UN: Output Planetary Carrier Assembly
Remove the guide pins and install the cap screws.

Tighten the cap screws sequentially in a criss-cross pattern so that the housing is pulled down
evenly.
Tighten cap screws to 40-60 N·m (29-44 lb-ft).
0217
277 277
0218
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble B5 Pack
Remove and Disassemble B5 Pack
RW20620-UN: B5 and B4 Pack
Separate the B5 pack from B4 housing by removing cap screws (A).
RW20622-UN: B4 Housing
Inspect the bushing (A) in the B4 housing for wear or damage.

Install NEW bushing in B4 housing flush to 0.5 mm (0.020 in.) below rear surface using a 2-3/4
in. driver disk with a 2-1/2 in. pilot disk.
RW20621-UN: B 5Pack
0218
278 278
B5 Piston Return Spring Free Length (approximate) 46 mm (1.8 in.)

Remove B5 piston (E) and packings.
RW70170-UN: Accumulator Valve-Exploded

LEGEND:
A - Spring Pin
B - Spring
C - Valve
D - Cap
For tractors with listed serial numbers, perform the following steps.
7600 (008638-)
7700 (011382-)
7800 (017570-)
Remove accumulator valve parts (A-D).
B5 Accumulator Spring Free Length (approximate) 115 mm (4.5 in.)

0218
279 279
0219
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install B5 Pack
Assemble and Install B5 Pack
RW20620-UN: B4 Housing and B5 Pack
Install the packings in the B5 housing and piston. Install the piston in the housing.
Install the piston return plate.
Install the disks and separator plates alternately and install piston return springs.
Install gasket and B5 assembly to B4 housing.
Tighten cap screws (A) to 56-84 N·m (41-62 lb-ft).
0219
280 280
0220
tm1500 - 7600, 7700 and 7800 Tractors

Install Output Planetary Carrier and Assemble Output Housing Module
Install Output Planetary Carrier and Assemble Output Housing Module
RW18653-UN: B 4 Housing
LEGEND:
A - Thrust Washer
B - Sealing Ring (2 used)
C - Bearing Race
D - Snap Ring
Install the thrust washer (A).

Install the sealing rings (B).
Install bearing race (C) onto the B 4 housing using JDG740 Race Installer.
Install snap ring (D).
RW18654-UN: 4th Sun Pinion Shaft
Install the thrust washer (A) on the 4th sun pinion shaft and install the shaft into B 4 housing.
RW18655-UN: B 4 Housing W/4th Sune Pinion Shaft
Install B 4 brake piston with the headed pin at the bottom of the case.
Install the piston return plate making sure the headed pin on the piston aligns with hole (A) in
return plate.
0220
281 281
RW20826-UN: Output Hsg Module- B 4/Piston Return Plate

LEGEND:
A - Output Planetary Carrier Assembly

B - 3rd Planet Ring Gear
C - B 4 Disk (3 used)
CAUTION:
Output planetary carrier assembly is heavy. Use proper lifting equipment to
avoid injury.
Install output planetary assembly (A) along with 3rd planet ring gear (B) into housing.
Install three disks (C) and two separator plates (D) alternately.
RW20827-UN: Separator Plate

LEGEND:
A - Separator Plate Guide Pins (3 used)

B - Packing
C - Packing
D - Packing
Install spring pins (A) so they protrude 5.5-6.5 mm (0.217-0.256 in.) above the top surface of the
B 3 to B 4 separator plate.
Install sealing rings (B-D).
RW18657-UN: B 3 Brake Piston Housing
Install the B 3 brake piston into the B 3 brake piston housing with the headed pin at the bottom of
the housing.
Install the piston return plate making sure the headed pin on the piston aligns with hole (A) in
return plate. Remove return plate from housing.
0220
282 282
LEGEND:
A - Housing Separator Plate

B - Disk (2 used)
C - Separator Plate
D - Piston Return Plate Spring (8 used)
E - Piston Return Plate
F - Return Plate Alignment Hole
Apply TY16021 Plastic Gasket to the B 4-to-housing separator plate surface.

Install the housing separator plate (A).
Install two disks (B) and one separator plate (C) alternately, making sure the separator plate is
installed over the guide pins on the housing separator plate.
Install the piston plate return springs (D).
Install the B 3 piston return plate (E) with the hole (F) in the plate at the bottom of the housing as
illustrated.
RW18658-UN: B 2- B 3 Brake Piston Housing
Apply TY16021 Plastic Gasket to the B 3 brake housing to brake housing separator plate
surface.
Install the B 2-B 3 brake piston housing in position on the stacked disks and plates. Make sure
the hole in the piston return plate aligns with the protrusion on the installed B 3 piston.
Install the B 2 brake piston into the B 2 housing with the protrusion at the bottom of the housing.
Install the piston return plate into the B 2 housing making sure the protrusion on the piston aligns
with hole (A) in the return plate.
Install 2nd planet ring gear (B).
RW18659-UN: Output Hsg Module- B 2 Piston Return Plate
Install two disks (A) and one separator plate (B).
0220
283 283
RW20829-UN: Separator Plate
Install spring pins (A). The springs should have a 12-13 mm (0.472-0.512 in.) protrusion above
the top surface of the B 2to B 1 separator plate.
Install packings (B) and (C).
RW18661-UN: B 1 Housing
Install B 1 brake piston into the B 1 housing with the protrusion at the bottom of the housing.
Install the piston return plate into the B 1 housing making sure the protrusion on the piston aligns
with hole (B) in return plate. Remove return plate from housing.
RW20830-UN: Output Hsg Module- B 1 Piston Return Plate

LEGEND:
A - Housing Separator Plate

B - Disk (3 used)
C - Separator Plate (2 used)
D - Piston Return Plate Springs (8 used)
E - Piston Return Plate
F - Return Plate Alignment Hole
Apply TY16021 Plastic Gasket to the B 2 housing-to- housing separator plate surface.
Install housing separator plate (A).
Install three disks (B) and two separator plates (C) alternately, making sure the separator plates
are installed over the guide pins on the housing separator plate.
Install piston return springs (D) and the piston return plate (E) with the hole (F) toward the
bottom of the housing.
Apply TY16021 Plastic Gasket to the housing separator plate-to-B 1 housing surface.
0220
284 284
RW20831-UN: Output Housing Module

LEGEND:
A - Long Cap Screws (8 used)

B - Cap Screws (3 used)
C - Bearing
D - Bearing Race
E - Packing (2 used)
Install the B 1 housing on the separator plate.

Install long cap screws (A) and cap screws (B).
Tighten cap screws (A) and (B) alternately in an “X” pattern. This prevents bearing (C) from
being damaged during installation.
Install the remaining cap screws and tighten to 56-84 N·m (41-62 lb-ft).
Install packings (E).
RW18641-UN: Input Planetary Cover Assy on B 1 Hsg
Install input planetary carrier assembly (A) into B 1 housing.

Apply TY16021 Plastic Gasket on the B 1 -to-clutch housing surface.
Assemble input housing module to output housing module.
Tighten clutch housing-to-B 1 housing cap screws to 56-84 N·m (41-62 lb-ft)
Install transmission front cover/valve housing assembly. (See Remove and Install Transmission
Front Cover/Valve Housing Assembly, this group.)
Install transmission to drive train. (See Install Transmission, Group 00.)
Install drive train to tractor. (See Install Drive Train, Group 00.)
0220
285 285
0221
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Bearing Cup Installation Tool Set .......JDG304

Install differential drive shaft front and rear bearing cups
RW18193-UN: JDG304
Bearing Cone Removal Tool.......JDG305

Remove D.D.S. rear cone and drive gear rear spacer from
shaft
RW18194-UN: JDG305
Spanner Wrench.......JDG731
Remove and install reduction gear shaft special nut
RW20981-UN: JDG731
Sealer Installer Disk.......JDT32

Install seals
RW18210-UN: JDT32
2-1/2 in. Heavy Duty Socket.......JDT44

Remove and install hex nut
RW18332-UN: JDT44
0221
286 286
0222
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Remove bearings
Bushing, Bearing and Seal Driver Set.......D01045AA

Remove and install bearing cups and cones
0222
287 287
0223
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Differential Drive Shaft Lock Nut Torque 550 N·m (406 lb-ft)
[ For end play check]
Differential Drive Shaft End Play 0.01-0.08 mm

(0.0004-0.003 in.)
Differential Drive Shaft Lock Nut Torque (final) 550 N·m (406 lb-ft)
Reduction Gear Shaft End Play 0.01-0.08 mm

(0.0004-0.003 in.)
Reduction Gear Adjusting Ring Torque 20-30 N·m (14-22 lb-ft)

Retainer Cap Screw
Transmission Lock Return Spring Free Length (approximate) 62 mm (2.4 in.)

0223
288 288
0224
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Reduction Gear Box
General Repair Procedures- Reduction Gear Box
NOTE:
Before beginning the repair, review the following guidelines. These are provided
to emphasize the need for attention to detail and care when servicing the
reduction gear box.
Thoroughly clean the outside of the reduction gear box to prevent contamination.

Needle bearings and thrust washers should be lightly coated with petroleum jelly during
assembly.
Install the correct cone point shim pack.
Perform specified end play and backlash checks.
The differential backlash check must be made if rear differential drive shaft bearing is replaced.
The differential ring gear and drive shaft are replaced as a matched set.
Inspection Before Disassembly

Inspect the pinion shaft and reduction gear shaft before removal from the reduction gear box as
follows:
1. Wipe the lubricant from the internal working parts and visually inspect the parts for wear
and damage.
2. Rotate the gears to check for roughness.
3. Inspect the pinion gear teeth for signs of scoring, abnormal wear or nicks.
Heating Bearing Cones
IMPORTANT:
Heat bearing cones in a bearing heater. Use a thermometer and do not exceed
150°C (300°F).

Bearings
Never dry bearings with compressed air. Spinning a bearing without lubrication can
damage the bearing.
Clean bearings with clean solvent, dry thoroughly, and oil before inspection. Inspect
bearings for roughness of rotation, and excessive wear of rollers or balls.
Inspect bearing cups for excessive wear.
Bearing assemblies must turn without roughness.
Both the bearing cone and roller assembly should be replaced if inspection reveals either
a worn cup or a cone.
0224
289 289
When installing bearing cups and cones, make sure they are fully seated.
Springs
Shafts
Inspect shafts and replace if excessively worn or damaged.
Gears
Examine the gear teeth for scoring, chipping, or excessive wear. Replace as necessary.
0224
290 290
0225
tm1500 - 7600, 7700 and 7800 Tractors

Remove Differential Drive Shaft
RW19685-UN: Reduction Gear Box
Remove reduction gear box from transmission and differential case. (See Remove Reduction
Gear Box, Group 00.)
Remove MFWD clutch, housing, if equipped, or bottom cover from reduction gear box. (See
Remove Reduction Gear Box, Group 00.)
RW19687-UN: Differential Drive Shaft
Remove differential drive shaft nut.

Engage park lock and remove nut using JDT44 (2-1/2 in.) Socket.
Drive the shaft rearward using a brass drift and remove front bearing cone, shims, spacer,
MFWD drive gear, and drive shaft gear.
Remove shaft from the gear box.
0225
291 291
0226
tm1500 - 7600, 7700 and 7800 Tractors

Differential Drive Shaft-Cross-Sectional View
RW21731-UN: Differential Drive Shaft-Cross-Sectional View

LEGEND:
A - Differential Drive Shaft Nut

B - Front Bearing Cone
C - Front Bearing Cup
D - Reduction Gear Box
E - End Play Shim Pack
F - Spacer
G - MFWD Drive Gear
H - Drive Shaft Gear
I - Cone Point Shim Pack
J - Rear Bearing Cup
K - Rear Bearing Cone
L - Pinion Shaft
Remove the rear bearing cone from the pinion shaft using JDG305 Bearing Removal Tool and a
press.
Remove the rear bearing cup from the gear box using JDT32 (4-5/8 in.) Disk. The cone point
adjusting shims are behind the cup. Retain shims for reassembly.
Remove the front bearing cup from the gear box using a 3-5/16 in. disk.
0226
292 292
0227
tm1500 - 7600, 7700 and 7800 Tractors

Determine Cone Point Shim Pack and Install Differential Drive Shaft
RW21730-UN: Differential Case-Front Face
Note the stamped letter (A) on the upper left side of the front face of the differential case.
NOTE:
The stamped number is the reference number for establishing the shim pack for
the pump drive gear shaft.
Determine case diminsion reference from the Dimension Chart. The dimension in the dimension
chart is the distance from differential case front wall to the axle center line.
-: Dimension Chart
DIMENSION CHART
Letter on Case Dimension
A 237.89 mm (9.366 in.)
B 237.95 mm (9.368 in.)
C 238.00 mm (9.370 in.)
D 238.05 mm (9.372 in.)
E 238.10 mm (9.374 in.)
RW19690-UN: Differential Case
Measure the cup bore depth using a depth micrometer (B).
RW18351-UN: Differential Shaft Pinion Gear
Note the dimension (C) etched or stamped on the pinion end of differential drive shaft.
0227
293 293
NOTE:
The cup and cone must both be from the same manufacturer.
Shim pack equals the dimension determined from the dimension chart plus the measured cup
bore depth, minus the bearing height, minus dimension (C) etched on shaft.
Example :
237.89 mm (9.366 in.) Dimension from Chart
+ 22.22 mm (0.875 in.) Cup Bore Depth
- 46.26 mm ((1.821 in. Bearing Height
-212.37 mm (8.361 in.) Etched on Shaft
_______________________
= 1.48 mm (0.059 in.) Correct Shim Pack Thickness
RW19691-UN: Front and Rear Bearing Caps
Install the cone point adjusting shim pack in the rear bearing cup bore.
Install the front and rear cups using JDG304 Bearing Installation Tool Set.
RW19693-UN: Pinion Shaft and Drive Gears
Install the heated rear bearing cone on the shaft against the shoulder. Allow the bearing to cool
and seat the bearing using a brass drift. (Refer to General Repair Procedures, this group.)
Install the pinion shaft through the rear bearing cup while installing the drive shaft gear (long
flange to rear), MFWD drive gear, and spacer (large surface toward gear).
Install the same shim pack that was removed.
0227
294 294
Stand the gear box assembly on the rear end of the pinion shaft.
Install the heated front bearing cone onto the shaft until the cone contacts the shims. Allow the
bearing to cool.
Rotate the housing several turns to seat the bearings.
Engage the park lock and tighten the differential drive shaft lock nut to 550 N·m (406 lb-ft), using
JDG44 (2-1/2 in.) Socket.
Measure end play using a dial indicator and adjust shims as needed to obtain 0.01-0.08 mm
(0.0004-0.003 in.) end play.
Tighten lock nut to 550 N·m (406 lb-ft), and stake the lock nut in two places.
IMPORTANT:
Differential backlash must be checked if rear differential drive shaft bearing is
replaced.
Differential drive shaft and ring gear must be replaced as a matched set.
0227
295 295
0228
tm1500 - 7600, 7700 and 7800 Tractors

Reduction Gear Shaft-Cross-Sectional View
Reduction Gear Shaft-Cross-Sectional View
RW35104-UN: Reduction Gear Shaft-Cross-Sectional

View
LEGEND:
A - Reduction Gear Shaft

B - Adjusting Ring
C - Reduction Gear Box
D - Front Bearing Cup
E - Front Bearing Cone
F - Rear Bearing Cup
G - Rear Bearing Cone
H - Lock Ring (Later Version)
0228
296 296
0229
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Reduction Gear Shaft
Remove and Install Reduction Gear Shaft
RW35113-UN: Early Version
RW35123-UN: Later Version

LEGEND:
A - Cap Screw
B - Adjusting Ring Retainer
C - Adjusting Ring
D - Locking Ring (Later Version)
NOTE:
Refer to Reduction Gear Shaft-Cross-Sectional View during removal and
installation.
Remove the tow disconnect collar from the shaft.

Remove cap screw (A) and adjusting ring retainer (B). Remove adjusting ring (C) using JDG731
Spanner Wrench.
For Later Version, perform the following step:
Remove the locking ring (D).
For All Versions, perform the following steps:
Remove the shaft assembly using a brass drift. Remove the front bearing cup and the shaft
assembly.
Remove the rear cup from gear box using a 3-7/16 in. driver disk. Install rear cup using a 3-7/8
in. driver and 3-1/4 in. pilot disk.
RW19697-UN: Reduction Gear Shaft
0229
297 297
Remove the bearings from the shaft using a press and knife edge puller.
Install rear bearing on shaft tight against shoulder using a press and a 2-3/4 in. driver disk.
Install the heated front bearing cone on the shaft against the shoulder. Allow to cool and seat
the bearing using a brass drift. (Refer General Repair Procedures, this group.)
Install the shaft with bearings and install front bearing cup.
For Later Version, perform the following step:
Install the locking ring.
For All Versions, perform the following steps:
IMPORTANT:
Make sure the bearing cup is against the adjusting ring or locking ring and the end
play is correct.
Install a dial indicator with the gear box setting on the rear end.
NOTE:
Install the adjusting ring so “THIS SIDE OUT” marking is away from the bearing
cup.
Install and tighten the adjusting ring using JDG731 Spanner Wrench to obtain 0.05-0.15 mm
(0.002-0.006 in.) of shaft end play using the following steps:
1. Tighten ring to 136 N·m (100 lb-ft).

2. Move the shaft up and down and rotate in both directions to seat bearings.
3. Retighten ring to 136 N·m (100 lb-ft).
NOTE: Apply TY16021 Plastic Gasket to mating surfaces of reduction gear box and axle
housing when reassembling.
4. NOTE:
0229
298 298

LEGEND:
A - Cap Screw
B - Adjusting Ring Retainer
C - Adjusting Ring
D - Locking Ring (Later Version)
On later version, make sure the locking ring (D) is installed.
Mark the position of one of the adjusting ring (C) notches. Loosen the ring a MINIMUM of
1-1/2, MAXIMUM of 2-1/2 notches so the ring retainer (B) can be installed. (This
procedure establishes the required shaft end play.)
5. Install the adjusting ring retainer (B).
6. Tighten cap screw (A) to 20-30 N·m (14-22 lb-ft).
7. Install the tow disconnect collar and yoke.
0229
299 299
0230
tm1500 - 7600, 7700 and 7800 Tractors

Repair Lube Manifold- Early Version
Repair Lube Manifold- Early Version
RW35114-UN: Reduction Gear Box-Early
RW35117-UN: Lube Manifold Assy-Early

LEGEND:
A - Cap Screw
B - Spacer
C - Manifold Retainer
D - Oil Inlet Tube
E - Lube Manifold
F - O-Ring Groove
G - O-Ring
H - Adjusting Ring Retainer
Remove cap screw (A), spacer (B), and retainer (H).

Rotate tube (D) counter-clockwise out of the gear box.
Remove the lube manifold assembly (E) from the gear box.
Reassemble and install in reverse order.
Tighten cap screw (A) to 20-30 N·m (14-22 lb-ft).
0230
300 300
0231
tm1500 - 7600, 7700 and 7800 Tractors

Repair Lube Manifold- Later Version
Repair Lube Manifold- Later Version
RW35124-UN: Lube Manifold-Later
RW35105A-UN: Lube Manifold-Cutaway Later

LEGEND:
A - Elbow
B - Oil Inlet Tube
C - Lube Manifold
D - O-Ring Packing
E - Cap Screw
F - Adjusting Ring Retainer
G - Locking Ring
H - Adjusting Ring
I - Reduction Gear Box
Remove cap screw (E) and retainer (F).

Remove elbow (A) and tube (B).
Remove lube manifold (C) from the gear box.
NOTE:
Align the hole in the lube manifold so the oil inlet tube can be installed when
installing the lube manifold.
Reassemble and install in reverse order.

Tighten cap screw to 20-30 N·m (14-22 lb-ft).
0231
301 301
0232
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Tow Disconnect
Remove and Install Tow Disconnect
RW19700-UN: Tow Disconnect Linkage
Loosen the top operating rod adjusting nut (B) and remove bottom nut (A).
RW35115-UN: Tow Disconnect-Cutaway

LEGEND:
A - Yoke
B - Collar
C - Spring Pin
D - Yoke Shaft
E - Reduction Gear Box
F - Packing Ring
Rotate the yoke (A) enough to remove collar (B).

Rotate the yoke and remove the spring pin (C). Remove shaft (D) from the yoke and gear box
(E).
Replace O-ring packing (F), as required.
Inspect the transmission output shaft and the reduction gear shaft teeth.
RW19703-UN: Tow Disconnect Assembly-Exploded View

LEGEND:
A - Tow Disconnect Operating Rod Swivel

B - E-Clip
C - O-Ring
D - Tow Disconnect Shaft w/Arm
E - Spring Pin
F - Tow Disconnect Yoke
G - Tow Disconnect Collar
Install a lubricated O-ring on the shaft and insert the shaft into the gear box and yoke at the
same time with the arm in a downward position.
IMPORTANT:
Put a bar behind the yoke when installing the pin, to prevent damage to the shaft.
Align the spring pin hole in the yoke with the hole in the shaft and install the pin (E) until flush
with the outside surface of yoke. Make sure the yoke turns freely.
Install the collar into the yoke and onto the shaft teeth.
0232
302 302
RW19700-UN: Tow Disconnect Linkage
Install the operating rod through the shift arm.

Move the operating rod to the connected (rearward) position.
Center the yoke pins in the collar groove.
Adjust the operating rod nuts (A) and (B).
Tighten the operating rod nuts.
0232
303 303
0233
tm1500 - 7600, 7700 and 7800 Tractors

Replace Transmission Lock Return Spring
Replace Transmission Lock Return Spring
RW35119-UN: Transmission Lock Return Spring Plug
RW35118-UN: Transmission Lock Return Spring and Plug
Remove the return spring plug (A) and remove spring.

Transmission Lock Return Spring Free Length (approximate) 62 mm (2.440 in.)

Install parts (A-C) in housing.
0233
304 304
0234
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Transmission Lock
Remove and Install Transmission Lock
RW19707-UN: Transmission Lock

LEGEND:
A - Lock Pawl Return Spring Plug

B - Spring Pin
C - Lock Arm
D - Lock Pawl Shaft
Remove the return spring plug (A) and remove spring.

Remove the spring pin (B) from lock cam arm (C) and remove the arm from shaft.
Remove the lock pawl shaft (D) rearward from the gear box.
RW19708-UN: Transmission Lock-Exploded

LEGEND:

B - O-Ring
C - Lock Pawl Return Spring
D - Lock Pawl
E - Front Bushing
F - Lock Pawl Shaft
G - Lock Arm
H - Thrust Race (2 used)
I - Needle Thrust Bearing
J - Spring Pin
K - O-Ring
L - Lock Cam
Remove the rear shaft bushing (E) and lock pawl (D) from the gear box.
Remove the lock cam (L) with needle thrust pack (H) and (I) from the inside of the gear box.
Lubricate and install O-ring (K) on lock cam (L).
RW19709-UN: Lock Pawl
Check the cam roller (A) in the lock pawl making sure there is no binding.
Remove the cotter pin and washer (B) and headed pin (C).
Replace the roller and reassemble.
0234
305 305
RW35120-UN: MFWD Drive Gear
Inspect the MFWD drive gear (A).

Remove the MFWD, if necessary to replace. (See Remove and Install Differential Drive Shaft,
this group.)
RW19707-UN: Transmission Lock- Cutaway
RW35116-UN:
LEGEND:

B - Spring Pin
C - Lock Cam Arm
D - Lock Pawl Shaft
E - Return Spring
F - O-Ring Packing
G - Lock Cam
H - Needle Thrust Bearing
I - Thrust Races
J - Felt Washer
K - Lock Cam Arm Stop Pin
L - O-Ring Packing
Install O-ring packing on lock cam (G).
0234
306 306
Install the lock cam with needle thrust bearing (H) between thrust races (I).
Install the felt washer (J) on the lock cam.
Install the lock cam arm (C) on the shaft with the lock fully engaged, so the stop on the arm is
against pin (K).
Install the front bushing in the shaft bore.
Put the lock pawl assembly in gear box and install the shaft (D) through the rear of the gear box,
and lock pawl, and into the front bushing.
Lubricate and install O-ring (L) on return spring plug (A). Install return spring (E) and plug.
Install the pin (B) through the arm and the lock cam.
Install the MFWD clutch housing, if equipped, or reduction gear box bottom cover. (See Install
Reduction Gear Box, Group 00.)
0234
307 307
0235
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
54 Inch Extension.......JDG749
RW20976-UN: JDG749
Swivel Socket.......JDG750
RW20977-UN: JDG750

RW19933-UN: JDG752
Pilot Pins.......JDG768
Component installation
RW18999-UN: JDG768

removal
RW25082-UN: JDG809
Open Station Platform Supports.......JDG818

Supports open station platform during drive train
separation and final drive removal
RW25031-UN: JDG818
0235
308 308

RG4950-UN: JDG820

for JDG762]
removal
RW25083-UN: JDG830
RW20975-UN: JT07122
Splitting Stand Adapter.......JT07122-3 [Used with

RW25062-UN: JT07122-3
0235
309 309
0236
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Special Mounting Bracket.......JDG19

Remove and install components
Transmission Mounting Bracket.......JT07123

Remove and install transmission and mount transmission
on repair stand
Pick-Up Hitch Adapter Plate....... [ Dealer Fabricated

Tool-See Section 99] DFRW87
Protects pick-up hitch during drive train separation
0236
310 310
0237
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
0237
311 311
0238
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Transmission Drive Shaft Yoke-to- Torque 66 N·m (48 lb-ft)

Engine Cap Screws
Differential Case-to-Frame Cap Torque 380 N·m (280 lb-ft)

Screws
Transmission-to-Creeper Housing Torque 70 N·m (52 lb-ft)

Cap Screws
Transmission-to-Range Box Cap Torque 70 N·m (52 lb-ft)

Screws
Range Box-to-Differential Housing Torque 90 N·m (66 lb)

Cap Screws

Screws
0238
312 312
0239
tm1500 - 7600, 7700 and 7800 Tractors

IMPORTANT:
cause the new sealer to set up TOO fast to allow adequate assembly time.
IMPORTANT:
0239
313 313
0240
tm1500 - 7600, 7700 and 7800 Tractors

Remove Drive Train
Remove Drive Train
RW50004-UN: PQT Transmission Linkage
RW20645-UN: Oil Cooler Supply and Return Lines

LEGEND:
A - Speed Shift Linkage

B - Forward-Reverse Shift Linkage
C - C-D Range Shift Linkage
D - A-B Range Shift Linkage
E - E Range Shift Linkage (European Version)
F - Oil Cooler Lines

Drain the oil from the differential case and the MFWD clutch housing if equipped.
Shift the transmission to the NEUTRAL position.
Disconnect the shift linkages (A-E) from underneath tractor.
Remove the MFWD drive shaft if equipped.
Disconnect and plug the hydraulic oil cooler supply and return lines (F), located inside left side
frame.
Disconnect the transmission drive shaft from the engine using JDG820 Flywheel Turning Tool to
rotate drive shaft for access to cap screws.
Disconnect and plug the oil hose from the auxiliary steering pump if equipped.
Disconnect transmission and hydraulic pump heaters, if equipped.
Remove the suction line from the bottom of the transmission case and disconnect the
secondary brake cable from the range box.
0240
314 314
RW22367-UN: Brake Return Hoses

Remove the left rear hood support.
Loosen heat shield.
Disconnect and plug the brake return hose (A).
Disconnect and plug hose (B).
RW20647-UN: Steering and Brake Hoses
RW20648-UN: Air Duct

LEGEND:
A - Steering and brake hoses

B - Brake hose
C - Cap screw
D - Air duct

Remove trim piece located in front of the seat and remove the cab floor mat, the floor access
panel, and the cab heater ducts.
Remove floor mat and center floor access panel.
Disconnect and plug the steering and the brake hoses (A).
Disconnect the brake hose (B). Remove the tie bands holding the hose to the steering and the
fuel crossover lines. Route the hose so it can be removed with the drive train.
For tractors with CAB and CREEPER OPTION, perform the following step:
Pull air duct (D) toward the center of the tractor by removing cap screw (C).
For tractors with CREEPER OPTION, perform the following step:
Disconnect the creeper linkage and rotate upwards.
0240
315 315

Remove shield (A).
Remove shields (B).

Disconnect the connector (A) and the wiring lead (B) from the rear of the cab.
Disconnect connectors (C) and wiring lead (D).
0240
316 316
RW22370-UN: SCV Linkage and Electrical Connectors

LEGEND:
A - SCV linkage
B - Cap screws
C - Wiring connectors
D - Electrical connector

Disconnect the SCV linkage (A).
Remove the cap screws (B).
Disconnect SCV linkages from bottom of SCV valves.
Disconnect SCV bellcrank bracket from valve assembly and remove bellcrank assembly.
Disconnect the wiring connectors (C) from the hitch control valve and hitch position sensor, if
equipped.
Remove the tie bands from the fuel tank vent and tie the vent to the cab or platform.
Remove the electrical connector (D) from the bracket and tie the connector to the cab or the
platform.
Disconnect the PTO control cable and the draft link cables.
0240
317 317

IMPORTANT:
CAUTION:
the cab to drop.
IMPORTANT:
IMPORTANT:
0240
318 318

CAUTION:
Turn wheels out until they contact the floor and align side-to-side.
Slightly raise tractor with jack and turn wheels out three complete revolutions.
RW20655-UN: Splitting Stand Under Tractor

LEGEND:
A - Telescoping Arm Pins

B - Load-Sense Shaft Upright Pins
C - Differential Housing Support Pins
D - Telescoping Tube
E - Load-Sense Upright
F - Load-Sense Shaft or JT07122-3 No-Hitch Adapter
G - Load-Sense Shaft Upright Cap
H - Differential Housing Supports

Remove plugs from load sense shaft bores in differential case and install JT07122-3 No-Hitch
Adapter.
0240
319 319
Remove the pins (A-C) and roll the JT07122-2 Tractor Rear Splitting Stand under the tractor.
Adjust (D) outward so the uprights (E) align with the load-sense shaft (F) or JT07122-3 No-Hitch
Adapter. Install pins (A).
Adjust (E) upward and install pins (B). Install (G) on the load sense shaft (F) or JT07122-3 No-
Hitch Adapter.
For EUROPEAN VERSION tractors WITH PICK-UP HITCH, perform the following step:
Install DFRW87 Pick-Up Hitch Adapter Plate between hitch and rear differential housing support
(H). (See Dealer Fabricated Tools, Section 99).
Adjust (H) upward and install the pins (C).
Raise the three screws on supports (H) until the screws are snug against the bottom of the
tractor.
Adjust the rear wheels on the stand until the wheels contact the floor.
RW20656-UN: Differential To Case Cap Screws
RW20657-UN: Hyd Filter Inlet Line
RW20669-UN: Drive Train Separated
Remove the twelve differential case-to-frame cap screws (A) using the JDG749 Extension and
the JDG750 Swivel Socket.
NOTE:
0240
320 320
To gain clearance for the extension tool, it may be necessary to loosen or

disconnect the hydraulic filter inlet line (B) from the hydraulic filter base. Use the
JDG752 Crows Foot Wrench to loosen the line.
Push the front of the drive train slightly to the right and disconnect the clutch pedal return spring
and the clutch cable from the transmission.
IMPORTANT:
All the disconnects should be checked to avoid binding during drive train removal.
For EUROPEAN VERSION tractors:
CAUTION:
Lower the front splitting stand wheels to support the front portion of the
tractor. DO NOT support the front stand with jacks. Failure to lower the wheels
and remove the jacks could result in tractor instability and the possibility of
injury or death.
NOTE:
Front of tractor may have to be raised to allow large tires to clear the rear
fenders. Roll the drive train rearward enough to disengage the front frame-to-
differential case dowel pins. Install jacks on each side of the front splitting stand
and raise the tractor enough to clear the tires.

Roll the drive train rearward.
0240
321 321
0241
tm1500 - 7600, 7700 and 7800 Tractors

Install Drive Train
Install Drive Train
RW20658-UN: Upper Side Frame Pilot Pins
Install the drive train noting the following instructions:

Install the JDG768 Pilot Pins (A) in the upper side frame holes.
Tape the shift linkages to the inside of the side frame to prevent interference during installation.
Check for the creeper linkage interference.
Check the park lock linkage for proper alignment with the fork on the range box.
IMPORTANT:
Check cap screws used on differential case to frame. Cap screws should be marked
12.9 Grade. If not, replace with 19M8837 cap screws. the
Clean tapped holes in frame, dip differential case-to-frame cap screws in clean hydraulic oil and
tighten to 610 N·m (450 lb-ft).
Tighten the transmission drive shaft-to-engine cap screws to 66 N·m (48 lb-ft).
Tighten the MFWD drive shaft-to-axle yoke cap screws to 68 N·m (50 lb-ft).
Tighten open-station rear mount cap screws to 400 N·m (295 lb-ft).
Install new draft sense shaft bore plugs.
Adjust shift and park linkages. (See Group 05).
0241
322 322
0242
tm1500 - 7600, 7700 and 7800 Tractors

Remove PowrQuad ™ Transmission
Remove PowrQuad ™ Transmission
RW20659-UN: PQT Trans-Left Side
RW20660-UN: PQT Trans-Right Side

LEGEND:
A - Shield
B - Forward-Reverse Linkage
C - Suction Line
D - Oil Lines
E - Oil Line Clamp
F - Suction Line
Remove shield (A).
Disconnect the wiring harness from the transmission.
Remove the suction line (F).
RW20661-UN: PQT Trans-Mounting Bracket
Install the JT07123 Transmission Mounting Bracket (A) with the lift hook (B) toward the FRONT of the
transmission.
Attach a hoist to the bracket.
Remove the transmission-to-range box or the transmission-to-creeper housing cap screws.
Remove the transmission.
0242
323 323
0243
tm1500 - 7600, 7700 and 7800 Tractors

Install PowrQuad ™ Transmission
Install PowrQuad ™ Transmission
Install the transmission noting the following:

Clean sealing surfaces and install new gasket.
Tighten the transmission-to-range box or the transmission-to-creeper housing cap screws to 70
N·m (52 lb-ft).
0243
324 324
0244
tm1500 - 7600, 7700 and 7800 Tractors

Remove Creeper Transmission
Remove Creeper Transmission
RW20659-UN: FWD/REV Linkage and Suction Line
RW20660-UN: Oil and Suction Lines

LEGEND:
A - Shield
B - Forward-Reverse Linkage
C - Suction Line
D - Oil Lines
E - Oil Line Clamp
F - Suction Line
Remove shield (A).
Disconnect the wiring harness from the transmission.
Remove the suction line (F).
RW20662-UN: Transmission Mounting Bracket
Install the JT07123 Transmission Mounting Bracket (A) with the lift hook (B) toward the REAR
of the transmission.
0244
325 325
Attach a hoist to the bracket.

Remove the creeper transmission-to-range box cap screws.
NOTE:
Remove the cap screw located in the sump line bore (C).
Remove the transmission and creeper transmission as an assembly.
RW20663-UN: Creeper Transmission
Install JDG19 Special Mounting Brackets.

Remove the transmission-to-creeper transmission cap screws.
Remove the creeper transmission.
0244
326 326
0245
tm1500 - 7600, 7700 and 7800 Tractors

Install Creeper Transmission
Install Creeper Transmission
Install the creeper transmission noting the following:

Clean and apply TY16021 Plastic Gasket to sealing surfaces. (See Sealing Instructions, this
group.)
Tighten the creeper transmission-to-transmission and the creeper transmission-to-range box
cap screws to 70 N·m (52 lb-ft).
0245
327 327
0246
tm1500 - 7600, 7700 and 7800 Tractors

Remove Range Box
Remove Range Box
RW20664-UN: Range Box Wiring Lines
RW20665-UN: Range Box Oil Lines

LEGEND:
A - Speed Sensor
B - Auxiliary Drive Shaft
C - Oil Line Bracket Cap Screw
D - Oil Line Bracket Cap Screw
E - MFWD Clutch Control Solenoid Wiring Connector
F - Auxiliary Steering Pump Oil Lines
G - MFWD Clutch Oil Line
H - Oil Line Clamp
I - Oil Line Bracket Cap Screw
Remove the PowrQuad ™ transmission or creeper transmission, if equipped. (See Remove

PowrQuad Transmission or Remove Creeper Transmission, this group).
Disconnect the wiring harness from the speed sensor (A).
Remove the auxiliary drive shaft (B).
Remove the oil line bracket cap screws (C) and (D).
For tractors with MFWD perform the following steps:
Disconnect the wiring harness (E) from the MFWD clutch housing.
Disconnect the oil lines (F) from the auxiliary steering pump.
Remove the oil line (G).
For ALL tractors:
Disconnect the clamp (H).
Remove the oil line bracket cap screw (I).
0246
328 328
RW20666-UN: Range Box Mounting Brackets
RW20667-UN: Mounting Bracket
Install JDG19 Special Mounting Brackets (A).

Attach a hoist to the range box and remove the range box-to-differential case cap screws.
0246
329 329
0247
tm1500 - 7600, 7700 and 7800 Tractors

Install Range Box
Install Range Box
Install the range box noting the following:

Clean sealing surfaces and apply TY16021 Plastic Gasket.
Tighten the range box-to-differential case cap screws to 90 N·m (66 lb-ft).
0247
330 330
0248
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Park Rod Adjusting Nut Tool.......JDG952

[ RECOMMENDED TOOL-May be fabricated-See Section
99 DFRW108]
Tighten park rod adjusting nut on PowrQuad ™
transmission
RW25395-UN: JDG952
0248
331 331
0249
tm1500 - 7600, 7700 and 7800 Tractors

RW40040-UN: Shift Console
NOTE:
The seat is removed for photographic purposes.
Disconnect the battery ground.

Remove shift console trim ring (A).
Remove shift console front cover (B) and rear cover (C).
0249
332 332
0250
tm1500 - 7600, 7700 and 7800 Tractors

PowrQuad ™ Shift and Park Linkage Assembly
PowrQuad ™ Shift and Park Linkage Assembly
RW70169-UN: PQT Trans. Shift and Park Linkage

Assembly
LEGEND:
A - Front
B - Left Side of Tractor
C - Shift Quadrant
D - Range Shift Lever
E - Range Box Arms
F - Speed Shift Lever
G - Park Rod (Upper)
H - (C-D) Range Shifter Rod (Upper)
I - (A-B) Range Shifter Rod (Upper)
J - (1-2-3-4) Speed Shifter Rod (Upper)
K - (F-N-R) Shifter Rod (Upper)
L - (1-2-3-4) Speed Shifter Rod (Lower)
M - (F-N-R) Shifter Linkage (Left Side)
N - (1-2-3-4) Speed Shifter Bellcrank
O - (F-N-R) Shifter Bellcrank
P - Park Bellcrank
Q - (F-N-R) Arm (Left Side)
R - (1-2-3-4) Arm
0250
333 333
0251
tm1500 - 7600, 7700 and 7800 Tractors

PowrQuad ™ Shift and Park Linkage Symptom/Cause Chart
PowrQuad ™ Shift and Park Linkage Symptom/Cause Chart
This chart provides a probable cause of a known symptom. The chart is to be used for
information only along with the adjustment procedures throughout this group.
-: Shift and Park Linkage Chart
Symptom: Probable Cause:
Tractor does not always move in Range box to PowerQuad Module rod
Forward or Reverse in lower hole of arm or incorrectly
adjusted
Upper F-N-R rod not correctly adjusted
F-N-R arm cam washers improperly
adjusted at PowrQuad ™ module
Tractor will not go to 1F or 4R Lower 1-2-3-4 speed rod not properly
adjusted
Two detents are felt when shifting F-N-R upper rod not properly adjusted
lever from Neutral to Forward or Lower 1-2-3-4 rod adjusted too short
Reverse F-N-R and 1-2-3-4 cams not properly
adjusted
Transmission makes a ticking noise Upper park rod adjusted too long
while driving Park arm return spring in shift
quadrant not properly installed
Tractor rolls when left in Park on Upper park rod adjusted too short
incline Lower park rod not properly assembled
Difficult to move lever from Park Park disengage stop not properly
to Forward or Reverse around adjusted in quadrant
Neutral latch Upper park rod not properly adjusted
Linkage binding
Tractor does not stay in range Range linkage not properly adjusted
Fork not properly adjusted in
transmission (see Section 55, Group 20)
Transmission does not shift to 3F Upper 1-2-3-4 adjusted too short
when shuttle stop for 3F is used F-N-R and 1-2-3-4 cams not properly
adjusted
Transmission does not shift to F-N-R and 1-2-3-4 cams not properly
Neutral or engages in Forward or adjusted/no adjustment remaining
Reverse when lever is in Neutral F-N-R rod not properly adjusted
High effort to shift from Neutral Shift rods or linkage are dragging
to Forward and Reverse or binding
0251
334 334
0252
tm1500 - 7600, 7700 and 7800 Tractors

PowrQuad ™ Shift and Park Linkage Adjustment
PowrQuad ™ Shift and Park Linkage Adjustment
CAUTION:
Perform all adjustments with the tractor on level ground and the wheels
blocked, unless otherwise noted.
IMPORTANT:
All of the following adjustment procedures must be completed in the order listed to
ensure proper operation of shift and park linkages.
0252
335 335
0253
tm1500 - 7600, 7700 and 7800 Tractors

Shifter Cam Neutral Alignment
Shifter Cam Neutral Alignment
RW70172-UN: Shift Selector Position-Cam Neutral

Align
1. Remove right-hand console covers.

2. NOTE:
Wedge a screwdriver behind the shift lever in position (A) and hold firmly
against front of the neutral slot.
Place speed shift lever in position (A) and hold firmly against front of neutral slot.
3.
RW70174-UN: Shift Linkage
LEGEND:
A - Speed Shift Lever

B - Shift Cam Fork
C - Shift Lever Tang
D - Tang-to-Fork Clearance
Press rearward with moderate force (44.5-66.7 N) (10-15 lb force) on shift cam fork (B).
4. IMPORTANT:
Make sure the feeler gauge is positioned all the way to bottom of notch (D).
0253
336 336
With fork pressed rearward, check clearance (D) between front of lever tang (C) and fork
using a feeler gauge. Maximum clearance is 0.51 mm (0.020 in.) If clearance exceeds
specifications replace lever, shift fork and park arm.
5.
RW70178-UN: Shift Cam Fork
Inspect tang (A) and fork (B) at points (C) for heavy scoring or galling.
If heavy scoring or galling is present, replace lever, shift fork, and park arm. After parts are
installed, proceed to Step 6.
6.
RW70180-UN: Shifter Cam and Bushings

LEGEND:
A - Speed Rod
B - F-N-R Rod
C - Shifter Cam
D - Shifter Cam
E - Neutral Position
F - Cam Rollers
G - Cam Bushing
0253
337 337
Disconnect speed rod (A) and F-N-R rod (B) from shifter cams (C) and (D).
7. Place shifter in Neutral (E) to check fit of cam rollers (F).
Side to side movement is normal. F-N-R cam (D) and speed cam (C) should have very
little up and down movement; less than 1.0 mm (0.040 in.)
If up and down movement in excessive, check bushings within steel cam rollers (F). Steel
cam rollers (F) must rotate.
Inspect cam pivot bushing (G) for snug fit in F-N-R cam (D) and speed cam (C). If cam
bushing (G) is loose in either cam (C) or (D), replace cam and bushing.
8. NOTE:
Wedge a screwdriver behind the speed shift lever to hold the lever against
the front of the neutral slot.
RW70182-UN: Shift Linkage Detent Position
0253
338 338

LEGEND:
A - Detent Seat Position

B - Neutral Detent Roller
C - Cam Notch
D - Neutral Position
E - Pivot Lock Nut
F - Shifter Fork
Place speed shift lever in position (A) and hold firmly against front of neutral slot. Neutral
detent roller (B) must be firmly seated in cam notch (C) with moderate downward spring
force.
9. Release speed shift lever. Spring pressure should move lever to left-hand position (D) with
no drag on front or rear of neutral slot. The nut (E) should be loosened only enough to
allow the lever to move smoothly from right to left.
10. Place speed shift lever in position (A) and hold firmly against front of neutral slot. Press
rearward with moderate force (44.5-66.7 N) (10-15 lbs force), on shifter fork (F). Neutral
detent roller (B) must remain firmly seated in cam notch (C). When pressing on shifter
fork, check lever pivot lock nut (E). There should be no fore/aft freeplay. The nut (E)
should be loosened only enough to allow the lever to move smoothly from right to left.
11. If Steps 8, 9, or 10 fail, proceed with Step 12. If OK, perform F-N-R Lower Linkage
Inspection and Adjustment in this group.
12.
0253
339 339
RW70182-UN: Shift Linkage Detect Position

LEGEND:

B - Neutral Detent Roller
C - Cam Notch
D - Cam Pivot Cap Screw
E - Cam
F - Cam
G - Slotted Hole
H - Support
Place speed shift lever in position (A) and hold firmly against front of neutral slot.
13. IMPORTANT:
This is a critical adjustment. When adjusting cams, apply only enough rearward
and downward pressure at cam pivot (D) to take up slack in cams.
Loosen cap screw at cam pivot (D) and move cams (E) and (F) in slotted hole (G) of
support (H) using rearward and downward pressure at cam pivot (D).
14. Neutral detent roller (B) must be firmly seated in cam notch (C) with moderate downward
spring force. If not, replace neutral detent roller and spring.
15. Tighten cap screw at cam pivot (D) while applying rearward and downward pressure and
repeat Steps 8-10.
0253
340 340
0254
tm1500 - 7600, 7700 and 7800 Tractors

F-N-R Lower Linkage Inspection and Adjustment
F-N-R Lower Linkage Inspection and Adjustment
RW70187-UN: F-N-R Linkage
1. Disconnect F-N-R rod (A) from module arm (B).

2. IMPORTANT:
Make sure there are three positive detents.
Move arm (B) back and forth to verify that there are 3 positive (F-N-R) detents (C).
3. If there are not three definite detents, remove shift control housing and inspect detent leaf
spring. (See Remove Shift Control Valve Housing in Group 10.) If spring is out of
adjustment or broken, adjust or replace as necessary.
4.
LEGEND:
A - Module Rod
B - Strap
C - F-N-R Arm
D - Arm
E - Pin
With upper F-N-R rod disconnected, adjust F-N-R range box to PowrQuad ™ module rod
(A) (left side of tractor):
For tractors with D Range Reverse Lockout:
7600 (-07235)
7700 (-08599)
7800 (-13131)
Disconnect strap (B) at arm (C), place arm (D) in forward (toward front of tractor). Hold F-
N-R arm (C) down and pin (E) should slide through yoke and upper hole of arm freely.
Adjust module rod (A) and tighten jam nut. Yoke must not bind on arm after tightening.
Reconnect F-N-R strap (B) at arm (C).
0254
341 341
RW70441-UN: F-N-R Bellcrank
For tractors without D Range Reverse Lockout:

7600 (07236-)
7700 (08600-)
7800 (13132-)
Adjust length of module rod (A) using following approximate pin to pin dimensions:
-: Module Rod Adjustment
W/O Creeper W/Creeper
336 mm (13.2 in.) 471 mm (18.5 in.)
Adjust length of rod so internal F-N-R bellcrank (B) is horizontal or very slightly below.
0254
342 342
0255
tm1500 - 7600, 7700 and 7800 Tractors

F-N-R Upper Linkage Inspection and Adjustment
F-N-R Upper Linkage Inspection and Adjustment

LEGEND:

B - Arm
C - Yoke
D - F-N-R Rod
E - F-N-R Cam
IMPORTANT:
0255
343 343
Shifter Cam Neutral Alignment and F-N-R Lower Linkage Adjustment must be
completed before proceeding with this procedure.
1. Place speed shift lever in position (A) and arm (B) in neutral (center detent).
2. Check F-N-R upper rod for binding at cab floor by pulling upward on disconnected rod.
3. NOTE:
Do not move arm (B) out of neutral.
Adjust yoke (C) of F-N-R rod (D) so yoke hole aligns with F-N-R cam (E). With speed shift
lever in position (A), pin should slide freely into and out of yoke and cam. Install pin and
tighten jam nut making sure that the rod does not bind.
4. IMPORTANT:
Make sure that the disconnected speed shift linkage does not interfere with the
F-N-R linkage operation.
Operate speed shift lever through full range of travel to check for F-N-R rod binding
through cab floor and at cams.
NOTE:
F-N-R rod can be oriented (rotated) incorrectly causing interference with cab
floor.
0255
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0256
tm1500 - 7600, 7700 and 7800 Tractors

1-2-3-4 Speed Lower Linkage Inspection and Adjustment
1-2-3-4 Speed Lower Linkage Inspection and Adjustment
1. Determine serial number of tractor.

Check for clearance with shift lever in 4 reverse on “Early Version” tractors:
7600 (-03598)
7700 (-03071)
7800 (-05818)
Check for clearance with shift lever in 1 forward on “Later Version” tractors:
7600 (03599-)
7700 (03072-)
7800 (05819-)
2. Place transmission shift lever in position for proper direction (forward or reverse)
depending on whether you have an “Early or Later Version” tractor.
Move disconnected upper speed rod to 4th (Full Down) or 1st (Full Up) depending on
whether you have an “Early or Later Version” tractor.
3. Visually check for clearance at point (C) between 1-2-3-4 bellcrank (A) and F-N-R
bellcrank (B). If clearance cannot be seen, proceed to Step 4. Minimal clearance is
normal. If clearance can be seen, Steps 4 and 5 are not necessary. Proceed to Step 6.
4.
0256
345 345

LEGEND:
A - Speed Shifter Upper Rod

B - F-N-R Upper Shifter Rod
C - Cam
D - Cam
E - Arm
F - F-N-R Arm
G - Upward Direction
H - Interference Point
I - Speed Shifter Lower Rod
Make sure speed shifter upper rod (A) and F-N-R upper shifter rod (B) are disconnected at
cams (C) and (D).
5. IMPORTANT:
“Early Version” tractors must be checked in 4 Reverse: “Later Version” tractors
must be checked in 1 Forward:
NOTE:
0256
346 346
Make sure that the upper rod yokes do not contact the shifter cams when
checking for interference.
NOTE:
Speed 1 detent is with arm (E) in lowest position.
Check for interference:

“Early Version” tractors:
Place shift arm (E) in speed 3 detent. Hold F-N-R arm (F) up in reverse detent. Move
speed arm (E) from 3 to 4 speed (arm is moved upward, direction (G), for increasing
speed). If contact can be felt in at point (H). Shorten speed shifter lower rod (I) to achieve
bellcrank clearance.
If interference is found, repeat this step and readjust until there is no interference.
If the rod length can not be adjusted properly, install a new rod.
0256
347 347

LEGEND:
F - N-R arm (F), bellcranks have interference at

point
A - Shift Arm
B - F-N-R Arm
C - Downward Direction
D - Interference Point
E - Speed Shifter Lower Rod
F - F-N-R Shifter Rod
G - Cam
“Later Version” tractors:

Place shift arm (A) in speed 2 detent. Hold F-N-R arm (B) down in forward detent. Move
speed arm (A) from 2 to 1 speed (arm is moved in downward direction (C) for decreasing
speed). If contact can be felt in F-N-R arm (B), bellcranks have interference at point (D).
Lengthen speed shifter lower rod (E) to achieve bellcrank clearance.
If interference is found, repeat this step and readjust until there is no interference.
If the rod length can not be adjusted properly, install a new rod.
Correct orientation of rods is as follows:
Cab Tractors:
F-N-R: Install rod with offset at top.
1-2-3-4: Install rod with offset at bottom.
Open Station Tractors:
F-N-R: Rod is straight, with no offset.
1-2-3-4: Install rod with offset at bottom.
6. Move arm (B) to neutral detent and connect upper F-N-R shifter rod (F) to cam (G).
0256
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0257
tm1500 - 7600, 7700 and 7800 Tractors

1-2-3-4 Speed Upper Linkage Inspection and Adjustment
1-2-3-4 Speed Upper Linkage Inspection and Adjustment
RW70203-UN: 1-2-3-4 Speed Linkage

LEGEND:

B - Speed Arm
C - Speed Rod
D - Yoke
E - Cam
IMPORTANT:
0257
349 349
Shifter Cam Neutral Alignment must be completed before proceeding with this
procedure.
1. Place speed arm (B) (right side of transmission) down in last detent (1st Speed).
2. Place speed shift lever in position (A).
3. NOTE:
Speed rod (C) must be disconnected from cam (E).
Lift up on speed rod and check for rod binding at cab floor.
4. Push speed rod gently down, (to remove slack from linkage). Adjust yoke (D) of speed rod
so yoke hole aligns with cam (E). Pin should slide freely into and out of yoke and cam.
5. Tighten jam nut holding yoke and rod. Make sure rod does not bind when jam nut is
tightened.
6. NOTE:
When moving shift lever, check that all three detents, 1st, 2nd, and 3rd can
be felt.
0257
350 350
Move speed lockout (A) to lock out 4 Forward. Move shift lever gently to 3 Forward
position (B). If transmission does not shift to 3 Forward detent, lengthen speed upper rod
(C) by one turn and retest. If rod has to be lengthened more than three turns, perform
Shifter Cam Neutral Alignment beginning with Step 8.
Also perform F-N-R Lower Linkage Adjustment, F-N-R Upper Linkage Adjustment, and 1-
2-3-4 Speed Lower Linkage Adjustment.
Repeat Steps 1-6 of this procedure and proceed to Step 7.
7. Check for binding at cab floor and at cams through full range of rod travel.
8. IMPORTANT:
After adjusting speed linkage, evaluate shifter function. Operate shift lever to
verify that transmission fully shifts to the neutral slot when the shift lever is
moved to neutral. Verify that the neutral detent roller (A) is firmly seated in cam
notch (B).
0257
351 351

LEGEND:
A - Neutral Detent Roller

B - Cam Notch
C - 1 Forward
D - 1 Reverse
Observe location of speed shift lever in 1 Forward (C) and 1 Reverse (D) in regard to
numbers on shift console. If lever positions are not acceptable, repeat all shift linkage
adjustments beginning with Step 8 of Shifter Cam Neutral Alignment.
0257
352 352
0258
tm1500 - 7600, 7700 and 7800 Tractors

Park Rod Linkage Inspection and Adjustment
Park Rod Linkage Inspection and Adjustment
RW70210-UN: Park Rod Linkage
IMPORTANT:
No adjustments are necessary or required of the lower park rod. Adjustments are
made at upper park rod.
NOTE:
Inspect lower park linkage on right side of range box inside frame for correct
assembly. Look forward through small opening at lower rear of right frame and
axle housing from under tractor.
1. IMPORTANT:
Use only the specified stainless steel cotter pin.
Place the shift lever in the park position and verify that castle nut (A) is in lowest position,
which just allows cotter pin (B) to be installed, jam nut (C) is tight against castle nut, and
that cotter pin is correctly installed. If OK, proceed to Step 2.
Castle Nut:
If castle nut is not in lowest position, remove cotter pin. Use JDG952 (DFRW108) [ See
section 99 for optional tool fabrication.] Wrench provided to loosen jam nut and turn castle
nut to lowest position which just allows cotter pin to be installed. Install 11M7105 Stainless
Steel Cotter Pin. Hold the castle nut and tighten jam nut to approximately 10 N·m (7 lb-ft)
using JDG952 (DFRW108) [See section 99 for optional tool fabrication.] Wrench.
Jam Nut:
If jam nut is not tight, hold the castle nut and tighten jam nut to approximately 10 N·m (7
lb-ft) using JDG952 (DFRW108) [See section 99 for optional tool fabrication.] Wrench.
0258
353 353
Cotter Pin:
If cotter pin (B) is sheared or missing, install 11M7105 Stainless Steel Cotter Pin.
Position the castle nut (A) in the lowest position which just allows cotter pin (B) to be
installed.
Install the 11M7105 Stainless Steel Cotter Pin.
Tighten the jam nut (C) against the castle nut to approximately 10 N·m (7 lb-ft) using
JDG952 (DFRW108) [See Section 99 for optional tool fabrication.] Wrench.
Proceed to Step 2.
2.
0258
354 354
RW70214-UN: Park Rod Linkage & Shift

Selector Position
LEGEND:
A - Attaching Nut
B - Speed Shift Lever
C - Park Position
D - Spring
E - Position
F - Gap
G - Retainer
H - Jam Nut
Verify that attaching nut (A) on upper park rod balljoint is tight.
3. Place speed shift lever (B) in park position (C). Insure that the park pawl is fully engaged
by attempting to rock tractor.
4. NOTE:
If gear and pawl are not aligned (in mesh), a butted teeth condition exists.
Shift lever travel is reduced unless additional force is applied to overcome
spring (D).
Place and hold speed shift lever (B) in position (E). Verify that there is at least a 1 mm
(0.040 in.) gap (F) between square retainer (G) and jam nut (H).
RW70216-UN: Linkage Interferance
If specified gap can not be obtained or lever effort is high, check for interference between
flat strap on park rod (A) and cover cap screw (B).
If interference exists, check for over adjustment of park rod.
If park rods are properly adjusted and interference still exists, replace the cap screw with
standard hex head.
0258
355 355
5.
RW70217-UN: Shift Selector Position RW70218-UN: Shift Linkage
RW70219-UN: Turnbuckle
LEGEND:
A - Neutral Position
B - Distance
C - Upper Park Rod
D - Turnbuckle
E - Balljoint
Place speed shift lever in neutral position (A). Rock tractor or allow to slowly coast
forward.
6. IMPORTANT:
Each threaded joint must have a minimum of five threads engagement.
While rocking the tractor, slowly move the lever into park position checking to see that
pawl starts to rattle or click when lever is moved within distance (B). If OK, proceed to
Step 8.
If park rattles before front edge of lever is within 6 mm (0.236 in.) of the rear edge of the
neutral slot, shorten the upper park rod.
If park does not rattle before rear edge of lever is 16 mm (0.630 in.) behind the neutral
slot, lengthen the upper park rod.
NOTE:
Adjust the upper park rod (C) using the lower turnbuckle (D), if equipped,
or upper balljoint (E).
7. IMPORTANT:
When tightening jam nuts, make sure the rod and turnbuckle do not rotate.
Rotation could cause binding of the rod.
0258
356 356
RW70222-UN: Upper Park Rod

LEGEND:
A - Speed Shift Lever

B - Upper Park Rod
C - Turnbuckle
D - Jam Nuts
E - Nut
F - Balljoint Stud
G - Jam Nut
H - Balljoint
If Step 4 or Step 6 is not OK, adjust upper park rod.

If turnbuckle (C) is accessible:
Loosen jam nuts (D) and adjust turnbuckle (C) until linkage has no freeplay. Tighten jam
nuts.
After adjusting park rod, repeat Steps 2, 3, and 4.
If turnbuckle (C) is not accessible:
Remove nut (E) from balljoint stud (F). Make sure park pawl is fully engaged. (Park rod
pulled down.) With rod in free state, loosen jam nut (G) and turn balljoint (H) until stud (F)
fits squarely in hole in park arm. Lengthen park rod by one additional turn. Install and
tighten balljoint stud nut.
After adjusting park rod, repeat Steps 2, 3, and 4.
NOTE:
When park pawl is fully engaged, normal upper park rod travel is 28 mm
(1.10 in.) up and down. When pulling disconnected park rod down, if travel
is less, rock tractor by pushing on tire to allow park pawl to fully engage
gear prior to making adjustments.
8.
0258
357 357
Pull shift lever in rearward direction to position (A) and release to check to see that lever
returns unassisted to front park position (B).
If lever does not return, inspect linkage for binding or interference.
9.
RW70442-UN: Upper Park Rod and Shift Cam
Fork
Determine serial number of tractor.

For tractors in the following serial number range, proceed to step 10:
7600 (07523-)
7700 (09030-)
7800 (13945-)
Perform the following for cab tractors in the listed serial number range with park
rod with no lower turnbuckle:
7600 (-06984)
7700 (-08201)
7800 (-12459)
Count turns required to remove balljoint (A) from park rod or count threads visible below
jam nut (B). If less than 5 turns are required to remove balljoint or more than 14 threads
are visible below the jam nut, replace the park rod.
If reusing the old rod, install the balljoint on the rod and recheck per Steps 2-6 of this
procedure.
If installing new rod, assemble rod and install in place. Repeat Steps 2-6 of this procedure.
0258
358 358
RW70243-UN: C-D Bellcrank and Park Linkage

LEGEND:
A - Check Point
B - C-D Bellcrank
C - Park Linkage
D - C Range Position
E - Rear Park Slot
F - D Range Position
Perform the following for tractors in the listed serial number range:
7600 (03599-07522)
7700 (03072-09029)
7800 (05819-13944)
A. Place range shift lever in C Range (D).
B. Place speed shift lever in position (E) to rear of park slot making note of amount of
lever travel and shifting effort.
0258
359 359
C. Release speed shift lever.

D. Place range shift lever in D Range (F).
E. Place speed shift lever in position (E) to rear of park slot making note of amount of
lever travel and shifting effort.
F. If speed shift lever travel in park was less or shifting effort increased when range lever
was in D Range, proceed to Step K.
If lever travel was not less and/or lever effort did not increase, proceed to Step G.
0258
360 360

LEGEND:
A - Neutral Position
B - Rear Park Slot
C - D Range Position
D - Check Point
E - Park Linkage
F - C-D Bellcrank
G: Place range shift lever in Neutral (A) and place speed shift lever in position (B) to rear
of park slot.
H: Place range shift lever into D Range (C).
I: If speed shift lever moved when range shift lever was placed in D Range, proceed to
Step K.
J: If Steps F and I are OK, proceed to Step 10.
K: If speed shift lever effort increased or if lever travel decreased (Step F) or if speed shift
lever moved when range lever was placed in D Range (Step I), there is likely to be
interference (D) at park linkage (E) and C-D bellcrank (F). Proceed to Step L.

LEGEND:
A - Upper Park Rod

B - Gap
C - Retainer
D - Jam Nut
L: Shorten the upper park rod (A) so that gap (B) between retainer (C) and jam nut (D) is
at minimum 1 mm (0.040 in.) as per Steps 2, 3, and 4.
M: Recheck as per this step.
0258
361 361
N: If still not OK, replace C-D park arms, straps, and bracket assemblies.
10. NOTE:
The following check is to determine if there is interference (A) at C-D
bellcrank (B) and park linkage (C).
Check park rod (A) for excessive flex when shift lever is pulled to rear of park slot or when
park is fully engaged. If rod bends, check for interference or binding in park linkage.
11.


LEGEND:
A - Park Disengage Stop

B - Fork
C - Park Arm
D - Alignment
E - Lever Position
With speed shift lever in neutral, adjust park disengage stop (A) so rear edge of slots in
fork (B) and park arm (C) are aligned (D). After adjustment, check speed shift lever in
position (E) for contact with front of quadrant in area of neutral lockout. If no contact,
adjust park disengage stop to allow contact. Achieve the best compromise of shift lever
contact with front of quadrant and slot alignment of shift fork and park arm. When properly
adjusted, lever movement to and from direction slots through neutral latch should be
smooth and uninterrupted.
0258
362 362
0259
tm1500 - 7600, 7700 and 7800 Tractors

Range Shift Linkage Inspection and Adjustment
Range Shift Linkage Inspection and Adjustment
RW70258-UN: Range Shift Linkage Adjust Turnbuckle

LEGEND:
A - Measurement
B - Measurement
C - Jam Nut
D - Jam Nut
E - Turnbuckle
IMPORTANT:
If lever freeplay can not be achieved at both ends of range slots, tractor will likely
jump out of range.
1. Inspect linkage for interference or binding.

2. Move range lever from Range A to B to A with considerable force. Remove slack from
shifter linkage by gently moving shift range lever toward neutral until resistance can first
be felt. Hold the lever at this position and measure and record the distance (A) from end of
slot to lever.
3. Move range lever from Range A to B with considerable force. Remove slack from shifter
linkage by gently moving shift range lever toward neutral until resistance can first be felt.
Hold the lever at this position and measure and record the distance (B) from end of slot to
lever.
0259
363 363
4. NOTE:
Distances (A) and (B) should be equal with slack removed from the
linkage.
If distances are not equal, loosen jam nuts (C) and (D) and adjust turnbuckle (E) to
achieve equal distances (A) and (B).
5.
RW70260-UN: Range Shift Linkage Adjust

Turnbuckle

LEGEND:
A - Measurement
B - Measurement
C - Jam Nut
D - Jam Nut
E - Turnbuckle
Move range lever from Range C to D to C with considerable force. Remove slack from
shifter linkage by gently moving shift range lever toward neutral until resistance can first
be felt. Hold the lever at this position and measure and record the distance (A) from end of
slot to lever.
6. Move range lever from Range C to D with considerable force. Remove slack from shifter
0259
364 364
linkage by gently moving shift range lever toward neutral until resistance can first be felt.
Hold the lever at this position and measure and record the distance (B) from end of slot to
lever.
7. NOTE:
distance (A) and (B) should be equal with slack removed from the linkage.
If distances are not equal, loosen jam nuts (C) and (D) and adjust turnbuckle (E) to
achieve equal distances (A) and (B).
8. Check neutral crossover between A-B and C-D. Sideways movement of lever should be
smooth and perpendicular to lever travel. If not, adjust A-B and C-D shift rods to achieve
best compromise of a smooth crossover and equal distances from end of slots to lever.
9. IMPORTANT:
When tightening jam nuts, make sure the rod does not rotate. Rotation could
cause binding of the rod.
Tighten the jam nuts.
0259
365 365
0260
tm1500 - 7600, 7700 and 7800 Tractors

Shift and Park Linkage Final Checks and Adjustments
Shift and Park Linkage Final Checks and Adjustments
NOTE:
Steps 1-4 of this procedure are performed while driving tractor.
1. Move speed shift lever (A) slowly from forward to neutral and check to see that detent
roller (B) is seated in cam notch (C) and that the transmission shifts into neutral and
tractor stops moving.
Repeat three times.
2. Move speed shift lever (A) rapidly from forward to neutral and check to see that detent
roller (B) is seated in cam notch (C) and that the transmission shifts into neutral and
tractor stops moving.
3. Repeat Steps 1 and 2 shifting from reverse to neutral.
4. Repeat Steps 1, 2, and 3 with the clutch pedal down, checking to see that the
transmission shifts into neutral and tractor does not move when the clutch is released. If
not OK, proceed with Step 5. If OK, proceed to Step 6.
5. If shift linkage can not be adjusted so that the transmission always shifts to Neutral, repeat
Shifter Cam Neutral Alignment Step 6, F-N-R Lower Linkage Adjustment, F-N-R Upper
Linkage Adjustment, 1-2-3-4 Speed Lower Linkage Adjustment, 1-2-3-4 Speed Upper
Linkage Adjustment, and Steps 1-3 of this procedure.
0260
366 366
RW70156-19: Tractor Angle
6. IMPORTANT:
The park pawl may not engage the gear, (when park pawl and gear teeth are
initially butted), if the brakes are quickly released on a steep hill. Experience
indicates that this phenomenon is more likely to occur when the tractor is
pointed uphill. If the park pawl does not engage, the tractor may roll with a
ratcheting noise until the tractor is stopped with the brake pedals. Once the
tractor is stopped with the brake pedals, the park pawl will engage the gear.
Park should always hold when the park pawl is fully engaged.
NOTE:
To insure that the park pawl engages, the brake pedals should be
gradually released until the park pawl engages. If the brake pedals are
released gradually, the park pawl should always engage and hold the
tractor.
Verify that park holds on a 15-20% slope with tractor facing downhill. Park tractor six times
with minimum of three times in butted condition.
Butted condition is accomplished by:
Back tractor uphill
Apply brakes
Place shift lever in park
Release brakes
Apply brakes
Place shift lever in neutral
Place shift lever in park
Release brakes
7. NOTE:
Lever effort increases when pawl and gear are butted.
The transmission should click into park as the pawl and gear mesh when brakes are
released from a butted condition.
8.
0260
367 367
Check for binding or interference of upper park rod (A) through cab floor through full range
of shift lever travel. If OK, proceed to Step 9. If NOT OK, loosen upper balljoint (B) and
realign rod.
9. After completing linkage adjustments, make sure all rods are connected.
10.
0260
368 368
Lubricate speed lever tang (A) with a multi-purpose grease.

11. IMPORTANT:
Front screw spring nut of front cover can interfere with 1-2-3-4 speed shift rod if
not properly installed.
Install right-hand console cover front screw spring nut with closed end in “9 O’clock”
position.
12. Replace right-hand console covers and recheck shifter operation.
13. Drive tractor and evaluate shifting.
0260
369 369
0261
tm1500 - 7600, 7700 and 7800 Tractors

RW40042-UN: Shift Control Assembly Rods

LEGEND:
A - Throttle-Lever Rod
B - Park-Lock Rod
C - Forward-Reverse/Speed Lever Rods
D - Range-Lever Rods

Remove the shift console trim ring and front and rear covers.
NOTE:
European Version tractors may have an additional range lever rod.
Disconnect rods (A-D).
RW40041-UN: Shift Control Harness and Switches
Disconnect the MFWD switch connector from the wiring harness.

Remove MFWD switch (A), if equipped.
Remove shift control panel screws (B).
Remove the shift control assembly from the console.
0261
370 370
0262
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Shift Control Assembly
Disassemble Shift Control Assembly

LEGEND:
A - Speed Lever Knob

B - Range Lever Knob Cap
C - Nut
D - Bracket-to-Frame Cap Screws (2 used)
E - Bracket
F - Cap Screw with Washer
G - Range-Lever Assembly
Remove speed-lever knob (A).

Remove range-lever knob by removing cap (B) and the nut.
Remove parts (C-G).
Remove cams-to-frame nut (A) and the cap screw with washers and roller.
Remove return spring (B).
Remove the speed-lever assembly (C).
Inspect parts and replace as necessary.
0262
371 371
0263
tm1500 - 7600, 7700 and 7800 Tractors

Repair Lower Shift Linkage
Repair Lower Shift Linkage
RW20973-UN: Lower Shift Linkage Outer Support
RW35074-UN: Lower Shift Linkage

LEGEND:
A - Outer Support
B - Inner Support
C - Speed Shift Linkage
D - Forward-Reverse Shift Linkage
E - Park Lock Linkage
F - C-D Range Shift Linkage
G - A-B Range Shift Linkage
H - E Range Shift Linkage (European Version)
NOTE:
Drive train removal is required if the lower shift linkage requires replacement.
(See Remove and Install Drive Train, Group 00.)
Inspect parts and replace as necessary
0263
372 372
0264
tm1500 - 7600, 7700 and 7800 Tractors

Repair Lower Park Lock Outer Linkage
Repair Lower Park Lock Outer Linkage
RW35069-UN: Park Lock Outer Linkage
NOTE:
Drive train removal is required if the lower park lock outer linkage (A) requires
repair.
Remove the drive train. (See Remove Drive Train, Group 00.)
0264
373 373
0265
tm1500 - 7600, 7700 and 7800 Tractors

Repair Lower Park Lock Inner Linkage
RW35080-UN: Lower Park Lock Inner Linkage
NOTE:
Drive train removal is required if the lower park lock inner linkage (A) requires
repair.
0265
374 374
0266
tm1500 - 7600, 7700 and 7800 Tractors

Creeper Control Lever
Creeper Control Lever
RW40044-UN: Creeper Control Lever and Linkage

LEGEND:
A - Control Panel Screws

B - Panel Screws
C - HCU
D - Cable to Lever Linkage
E - Cable to Panel Support

Remove the shift console trim ring and the front and rear console covers.
Remove control panel cap screws (A) and lift the panel.
Remove panel cap screws (B).
Remove the mounting hardware for the HCU (C).
Disconnect cables (D) and (E).
Remove the support mounting hardware.
Disconnect the wire harness connectors and remove the panel assembly.
RW20969-UN: Creeper Control Lever

LEGEND:
A - Knob
B - Nut with Washer (2)
C - Cap Screw with Washer
D - Support
E - Nut
F - Lever Assembly
G - Bushing
H - Spacer
Remove parts (A-C).

Remove console plate.
Remove parts (E-H).
NOTE: Spacer (H) is used only on tractors without shiftable PTO.
Inspect, replace parts as necessary, and reassemble.
0266
375 375
0267
tm1500 - 7600, 7700 and 7800 Tractors

RW20970-UN: Trans. Left Front Elect Controls & Sensors

LEGEND:

D - Clutch Cooling Solenoid (Early Version)
E - Clutch Engaged Sensor (Early Version)
F - Neutral Start Switch
0267
376 376
0268
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Install bushings
RW19948-UN: JDG765
Clip Puller.......JDG766
Remove transmission valve bore plugs
RW18997-UN: JDG766
Planetary Installation Tool.......JDG772

Assemble the planetary housing
RW19950-UN: JDG772
Spring Compressor.......JDG773
Assemble the planetary
RW20979-UN: JDG773
Seal Installer.......JDG775
Install input shaft seal in front valve housing
RW21614-UN: JDG775
0268
377 377
0269
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Repair Stand.......D01003AA
Hold transmission during repair
Remove bearings and bushings

bushings
Piston Holding Tool....... [ Dealer Fabricated Tool-See

Section 99] DFRW79
Hold pistons in housing during assembly
0269
378 378
0270
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
R38295 (U.S.) Bearing Roller Temporary dowel pins for adjusting

shift valve plate leaf springs
TY9375 (U.S.) Pipe Sealant Seal cap screws

(TY9374 [Smaller Size] ) (U.S.)
T43512 (U.S.) Thread Lock and Sealer (Medium Install shift valve housing leaf spring
(TY9370 [Smaller Size] ) (U.S.) Strength) cap screws
TY16021 (U.S.) Plastic Gasket Seal transmission components
0270
379 379
0271
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Cooler Relief Valve Plug Torque 30 N·m (22 lb-ft)
Pressure Regulating Valve Plug Torque 30 N·m (22 lb-ft)
Clutch Cooling Oil Cut-Off Solenoid Torque 8-12 N·m (6-9 lb-ft)
Valve Clamp
Solenoid Cartridge Nut Torque 4 N·m (3 lb-ft)
Clutch Cooling Valve Plug Torque 22 N·m (16 lb-ft)
Traction Clutch Valve Bore Plug Torque 30 N·m (22 lb-ft)
Clutch Valve Engaged Switch Torque 14 N·m (10 lb-ft)
Air Pump Manifold-to-Front Cover Torque 20-30 N·m (15-22 lb-ft)
Front Valve Housing-to-Front Cover Torque 16 N·m (11 lb-ft)
Front Cover-to-Transmission Torque 61 N·m (45 lb-ft)

(Planetary Housing)
Forward/Reverse Trigger Valve Plug Torque 30 N·m (22 lb-ft)
Speed Shifter Trigger Valve Plug Torque 30 N·m (22 lb-ft)
Leaf Spring Cap Screw Torque 16 N·m (11 lb-ft)
Modulator Shift Valve Plug Torque 44 N·m (32 lb-ft)
Shift Control Valve Housing-to- Torque 16 N·m (11 lb-ft)

Transmission (Planetary Housing)
Reverser Clutch Drum-to-Carrier Torque 50 N·m (37 lb-ft)
Direct Drive Clutch Retaining Plate Torque 26 N·m (19 lb-ft)
Planetary Housing-to-B 1 Piston Torque 16 N·m (11 lb-ft)

Housing Cap Screw
Reverser Housing-to-Transmission Torque 50 N·m (37 lb-ft)

(Planetary Housing)
Outer Speed and Forward/Reverse Torque 16 N·m (11 lb-ft)

Lever Stop Cap Screws
Speed and Forward/Reverse Leaf Torque 16 N·m (11 lb-ft)

Spring Cap Screws
Clutch Cooling Valve Spring Free Length (approximate) 40.6 mm (1.6 in.)
Lube Relief Valve Spring Free Length (approximate) 48 mm (1.9 in.)

Cooler Relief Valve Spring Free Length (approximate) 91.5 mm (3.6 in.)

Forward/Reverse Modulator Valve Free Length (approximate) 36.3 mm (1.4 in.)

Spring
0271
380 380
Test Length 23.9 mm at 36 N

Forward/Reverse Modulator Free Length (approximate) 156 mm (6.1 in.)

Accumulator Piston Spring Inner

Outer Free Length (approximate) 73.5 mm (2.9 in.) 43.5 mm at 290-

354 N (1.7 in. at 65-80 lb force)
Test Length
Middle Free Length (approximate) 155 mm (6.1 in.)

Filter Relief Valve Spring Free Length (approximate) 96.7 mm (3.8 in.)

Pressure Regulating Valve Spring Free Length (approximate) 167 mm (6.6 in.)

(5.7 in. at 89-109 lb force)
Clutch Cooling Valve Spring (High Free Length (approximate) 78 mm (3.0 in.)
Pressure)

Traction Clutch Valve Inner Spring Free Length (approximate) 59.4 mm (2.3 in.)

Traction Clutch Valve Outer Spring Free Length (approximate) 60.1 mm (2.4 in.)

Air Pump Piston Spring Free Length (approximate) 43.5 mm (1.7 in.)

Reverse Brake Piston Return Spring Free Length (approximate) 87 mm (3.4 in.)

Reverser Carrier/Traction Clutch Free Length (approximate) 69 mm (2.7 in.)

Piston Return Spring

B 1 -B 2 Piston Return Spring Free Length (approximate) 35.7 mm (1.4 in.)

B 3 Piston Return Spring Free Length (approximate) 35.7 mm (1.4 in.)

C 4 Piston Return Spring Free Length (approximate) 41 mm (1.6 in.)

Planetary EOV Detent Sector Valve Free Length (approximate) 40 mm (1.6 in.)
0271
381 381
Spring

Shift Sump Valve Spring Free Length (approximate) 52.5 mm (2.1 in.)

Speed Shifter Valve Springs Free Length (approximate) 53 mm (2.3 in.)

Forward/Reverse Lube Control Free Length (approximate) 37 mm (1.5 in.)

Cooling Valve Spring

Shift Modulator Valve Spring
Inner Free Length (approximate) 111 mm (4.4 in.)

Outer Free Length (approximate) 70 mm (2.8 in.)

Speed Selector Valve Spring Free Length (approximate) 15.5 mm (0.6 in.)

Detent Spring Free Length (approximate) 31 mm (1.2 in.)

(0.8 in. at 2.7 lb force)
Speed Selector Trigger Valve Spring Free Length (approximate) 31 mm (1.2 in.)
Test Length 19.4 mm at 12 N (0.8 in. at 2.7 lb

force)
Forward/Reverse Trigger Valve Free Length (approximate) 31 mm (1.2 in.)

Spring
Test Length 19.4 mm at 12 N (0.8 in. at 2.7 lb

force)
0271
382 382
0272
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- PowrQuad ™ Transmission
General Repair Procedures- PowrQuad ™ Transmission
NOTE:
Before beginning the transmission overhaul, review the following guidelines.
These are provided to emphasize the need for attention to detail and care when
servicing the transmission.
Thoroughly clean the outside of the transmission to reduce the possibility of contamination.
Mount the transmission in JT07123 Mounting Bracket into D01003AA Repair Stand.

Completely clean all transmission components after any failure that generates contamination.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during
assembly.

Transmission
Clean all parts with clean suitable solvent and use moisture-free air to dry all parts and clean
out oil passages.
IMPORTANT:
Hydraulic Valves
Shift valves, planetary valves, and valves in the front valve housing and transmission front cover
should not require service unless there is a major transmission failure.
Removal, disassembly, cleaning, and inspection is recommended after a major failure.
Remove the valve bore plug retainer clips using JDG766 Clip Removal Tool. Do not pry against
the housing surfaces.
Thoroughly clean all metallic valve components, in clean solvent and blow dry with moisture-
free compressed air. Check oil passages for obstructions. Flush any debris from the oil
passages with clean solvent.
Inspect valve bores for scoring or burrs. Inspect mating surfaces for burrs and scoring. If
necessary, use crocus cloth to remove the burrs. Avoid rounding the sharp edges of the valves
with the crocus cloth.
Check valves for binding.
Inspect springs for distortion, wear, or damage.
Replace all O-rings, sealing rings, and seals. Soak in oil before installation.
Clutch and Brake Packs
0272
383 383
Clean out all oil passages.

NOTE:
If the disk facing material chips, flakes, or scratches easily, the disk should be
Bearings
bearing.
Springs
Shafts
Sealing Instructions IMPORTANT:

cause the new sealer material to set up TOO fast to allow adequate assembly time.
Keep surfaces clean after they have been cleaned.
IMPORTANT:
Make sure the sealed surfaces stay dry, clean, and oil free.
0272
384 384
0273
tm1500 - 7600, 7700 and 7800 Tractors

Transmission Serial Number Information
Transmission Serial Number Information
PowrQuad ™ transmission design changes are identified by transmission serial numbers:

Serial Number (-10891)
Serial Number (10892-)
0273
385 385
0274
tm1500 - 7600, 7700 and 7800 Tractors

Major Transmission Components
Major Transmission Components
RW18820A-UN: Major Transmission Components

LEGEND:
A - Transmission
B - Front Valve Housing
C - Transmission Front Cover
D - Front Cover/Valve Housing Assembly
E - Planetary Housing
F - Reverse Brake Housing
G - Planetary/Reverse Brake Housing Assembly
H - Shift Valve Housing
0274
386 386
0275
tm1500 - 7600, 7700 and 7800 Tractors

Install Transmission in Repair Stand
Install Transmission in Repair Stand
RW20879-UN: PQT Transmission in Repair Stand
Remove the drive train from tractor. (See Remove Drive Train, Group 00.)
Remove transmission from drive train. (See Remove Transmission, Group 00.)
Install the transmission mounting fixture into the D01003AA Repair Stand.
RW20880-UN: Trans. Output & Aux. Drive Shafts
Remove transmission output shaft (A) and auxiliary drive shaft (B), from the rear of the
transmission assembly.
0275
387 387
0276
tm1500 - 7600, 7700 and 7800 Tractors

RW18847-UN: Trans. Front Cover/Front Valve Housing
Remove front cover-to-planetary housing cap screws (A) and remove front cover/valve housing
assembly.
NOTE:
Cover-to-housing blue-colored cap screws are specially wax coated. DO NOT
use a substitute cap screw. If reusing old cap screws, completely coat cap
screws will oil.
Remove gasket and clean both gasket surfaces.
0276
388 388
0277
tm1500 - 7600, 7700 and 7800 Tractors

RW18842-UN: Trans. Front Cover/Front Valve Housing
Remove clutch return spring (A).

Remove valve housing-to transmission front cover cap screws and remove valve housing.
NOTE:
Filter housing base, clutch return spring bracket, and clutch cooling valve
housing cap screws must be removed.

Clean all gasket sealing surfaces.
RW18845-UN: Front Valve Housing Oil Seal
Remove oil seal (A) from valve housing and install new, if necessary, using JDG775 Seal
Installer.
0277
389 389
0278
tm1500 - 7600, 7700 and 7800 Tractors

RW35103-UN: Trans. Front Valve Housing Valves
LEGEND:
A - Transmission Filter Relief Valve

B - Forward/Reverse Modulator Accumulator Piston
C - Clutch Cooling Solenoid [ Clutch cooling valve (high pressure) was eliminated on later
tractors.]
D - Forward/Reverse Sump Valve
E - Forward/Reverse Modulator Valve
F - Clutch Cooling Valve [ Clutch cooling valve (high pressure) was eliminated on later
tractors.] [ Clutch cooling valve (high pressure) was eliminated on later tractors.]
H - Lube Relief Valve
I - Cooler Relief Valve
J - Plug (Later Versions)
Cooler Relief Valve Free Length (approximate) 91.5 mm (3.6 in.)

Lube Relief Valve Free Length (approximate) 48 mm (1.9 in.)

Forward/Reverse Modulator Valve Free Length (approximate) 36.3 mm (1.4 in.)

Forward/Reverse Modulator Accumulator Piston

0278
390 390
Outer Free Length (approximate) 73.5 mm (2.9 in.)

Middle Free Length (approximate) 155mm (6.1 in.)
Test Length 142mm at 55-60 N

Filter Relief Valve Free Length (approximate) 96.7 mm (3.8 in.)

Clutch Cooling Valve [ Clutch Free Length (approximate) 78 mm (3.0 in.)

cooling valve (high pressure) was
eliminated on later tractors.]

0278
391 391
0279
tm1500 - 7600, 7700 and 7800 Tractors

RW20579-UN: Trans. Front Cover Valves

LEGEND:
A - Pressure Regulating Valve

B - Clutch Cooling Valve (Low-Pressure)
Presssure Regulating Valve Free Length (approximate) 167 mm (6.6 in.)

(5.7 in. at 89-109 lb force)
Clutch Cooling Valve Free Length (approximate) 40.6 mm (1.6 in.)
Test Length (1.2 in. at 2 lb force)
Tighten pressure regulating valve bore plug to 30 N·m (22 lb-ft)
0279
392 392
0280
tm1500 - 7600, 7700 and 7800 Tractors

RW35063-UN: Front Cover-Traction Clutch Valve

LEGEND:
A - Valve Bore Plug

B - Clutch Valve Over Travel Stop
C - Lever-to-Shaft Roll Pin
D - Arm-to-Valve Link Headed Pin
Remove parts (A-C) and remove lever.

Rotate arm upward and remove arm-to-link headed pin (D).
Remove valve assembly from bore.
RW19715A-UN: Traction Clutch Valve

LEGEND:
A - Traction Clutch Valve Link

B - Roll-Pin (Link-to-Valve)
D - Washer (2 used)
E - Outer Spring
F - Inner Spring
Inspect the valve assembly. Disassemble as necessary.
IMPORTANT:
Use care in removing valve-to-link roll pin. Link is under spring tension.
Remove valve-to-link roll pin.
Remove link, outer washer, outer spring, inner washer, and inner spring.
NOTE:
If clutch valve springs (E and F) do not match the specifications listed, replace
with latest springs.

Outer Spring Free Length (approximate) 60.1 mm (2.4 in.)

Tighten valve bore plug to 30 N·m (22 lb-ft).
0280
393 393
0281
tm1500 - 7600, 7700 and 7800 Tractors

Replace Traction Clutch Valve Shifter Lever/Shaft Seal
Replace Traction Clutch Valve Shifter Lever/Shaft Seal
RW35064-UN: Front Cover-Valve Port
Remove clutch lever-to-shaft roll pin (A) and remove lever.
RW35065-UN: Clutch Valve Seal
Remove oil seal (A).

Install new seal flush with surface using a 13/16 in. deep socket.
Install lever and replace roll pin.
0281
394 394
0282
tm1500 - 7600, 7700 and 7800 Tractors

Replace Traction Clutch Valve Inner Arm/Shaft
Replace Traction Clutch Valve Inner Arm/Shaft

LEGEND:
A - Over-Travel Stop
B - Inner Arm-to-Valve Link Headed Pin
C - Clutch Valve Engaged Switch
D - Inner Arm-to-Shaft Roll Pin
Remove clutch valve over travel stop (A).

Pull inner arm upward and remove arm-to-valve link headed pin (B).
Remove clutch valve engaged switch (C).
IMPORTANT:
Remove the inner arm-to-shaft roll pin by driving pin up and out of arm. If pin is
driven down, the pin may fall into the planetary housing.
Remove arm-to-shaft roll pin (D) through the switch bore.
Remove the lever/shaft and the arm.
Remove the lever-to-shaft roll pin as necessary. Replace shaft seal.
Install the arm making sure the arm and lever are correctly positioned.
Tighten the clutch valve engaged switch (C) to 14 N·m (10 lb-ft).
0282
395 395
0283
tm1500 - 7600, 7700 and 7800 Tractors

RW18820F-UN: Transmission Pump Cross-Section

View
LEGEND:
A - Transmission Front Cover

B - Input Shaft
C - Snap Ring
D - Roller Ball Bearing
E - Pump Drive Gear
F - Pump Idler Gear
G - Pump Manifold-to-Front Cover Cap Screws (6 used)
H - Pump Manifold
I - Roller Bearing
J - Bushing
K - Cam Lobe
L - Air Pump Operating Pin
M - Pump Piston
N - Rubber Ball
O - Lower Spring Retainer
P - Spring
Q - Upper Spring Retainer w/ O-Ring
R - Retaining Snap Ring
0283
396 396
0284
tm1500 - 7600, 7700 and 7800 Tractors

RW18858-UN: Front Cover-Transmission Pump
Remove manifold to cover cap screws.

Remove pump and input shaft assembly from front cover.

LEGEND:
A - Air Pump Retaining Snap Ring

B - Upper Spring Retainer w/ O-Ring
C - Spring
E - Rubber Ball
F - Piston
G - Input Shaft
H - Pump Gears
Remove parts (A-H).

Air Pump Piston Spring Free Length 43.5 mm (1.7 in.) (approximate)

0284
397 397
RW18863-UN: Transmission Pump Housing

Remove air pump operating pin (A).
RW20777-UN: Input Shaft Bushing
Remove bushing (A), if necessary.

Install new bushing using JDG765 Bushing Installer.
RW18861-UN: Transmission Pump Housing and Bearing
Replace bearing (A) as necessary. Press bearing flush to 0.5 mm (0.020 in.) below surface
using 4 in. driver disk with 3-1/4 in. pilot disk.
IMPORTANT:
Support the rear surface of the bearing bore to prevent damage to the cover.
Replace roller ball bearing in front cover as necessary. Install bearing tight to bottom of bore
using a 2-7/8 in. driver disk with an 1-3/4 in. pilot disk.
RW18863-UN: Transmission-Pump Housing
Install air pump operating pin (A) into manifold.

0284
398 398

LEGEND:
A - Input Shaft
B - Pump Piston
C - Rubber Ball
E - Spring
F - Upper Spring Retainer w/ O-Ring
G - Air Pump Retaining Snap Ring
H - Pump Drive Gear
I - Pump Idler Gear
Install input shaft into manifold.
Install parts (B-G).
IMPORTANT:
Install gears with “Up” facing away from housing. (Chamfered side of gears toward
housing).
Install oil pump idler gear (I) and drive gear (H).
RW18858-UN: Transmission Pump in Front Cover
Install pump assembly to front cover. Tighten cap screws to 20-30 N·m (15-22 lb-ft).
RW18857-UN: Front Cover Input Shaft
0284
399 399
0285
tm1500 - 7600, 7700 and 7800 Tractors

Check the clutch valve over-travel stop (A) for correct position.
RW18842-UN: Transmission Front Cover/Front Valve Housing
Install two gaskets with separator plate between and install the valve housing to the
transmission front cover.
Apply a drop of TY9375 Pipe Sealant to the shortest cap screws.
Install front valve housing-to-front cover cap screws and tighten to 16 N·m (11 lb-ft).
Tighten cap screws in a circular pattern starting from the middle of the valve housing. Tighten
cap screws a second time using a reverse pattern.
Install clutch return spring (A).
0285
400 400
0286
tm1500 - 7600, 7700 and 7800 Tractors

Install Transmission Front Cover/Front Valve Housing
Install Transmission Front Cover/Front Valve Housing
RW18847-UN: Transmission Front Cover/Front Valve Housing
Install new gasket and install front cover/valve housing assembly to transmission.
NOTE:
Blue-colored cover-to-housing cap screws are specially wax coated. DO NOT
use a substitute cap screw. When reusing the old cap screws, completely coat
with oil.
0286
401 401
0287
tm1500 - 7600, 7700 and 7800 Tractors

Remove Shift Control Valve Housing
Remove Shift Control Valve Housing
RW23016-UN: Shift Control Valve Housing
Move shifter levers so they are at a 90° angle to housing face. Carefully remove the valve
housing.
Do not misplace the copper washers on the cap screws (A). Washers must be installed in the
same location.
IMPORTANT:
Prevent damage to the machined surfaces of the housing.
Clean all gasket sealing surfaces.
RW23019-UN: Neutral Start Switch
Remove neutral start switch (A).
RW20820-UN: Serial Number (-10891) RW23017-UN: Serial Number (10892-)
Inspect the plate, leaf spring assemblies (A), and cam assemblies (B).
0287
402 402
0288
tm1500 - 7600, 7700 and 7800 Tractors

Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals
Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals
NOTE:
The shift valve housing does not have to be removed when replacing only the
levers or oil seals.
Remove shifter lever-to-shaft roll pin (A) and remove lever.

Remove the old seal (B).
Install new seal using a 13/16 in. deep socket. Install seal flush with surface.
Install lever and replace roll pin.
0288
403 403
0289
tm1500 - 7600, 7700 and 7800 Tractors

Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms
Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms
Remove shift control valve housing from transmission. (See Remove Shift Control Valve
Housing, this group.)
Force the control valve inner lever shaft roll pin (A) through the lever into the shaft.
Remove shifter shaft and outer lever.
Remove inner lever.
Remove the lever roll pin from the shifter shaft.
IMPORTANT:
Make sure open sides (B) of levers are installed as illustrated when replacing the
levers.
0289
404 404
0290
tm1500 - 7600, 7700 and 7800 Tractors

Shift Control Valve Housing Valves

RW23015-UN: Shift Control Valve Housing Valves (S/N -10891)

LEGEND:
A - Speed Selector Valve

B - B 1-B 2 Shift Valve
C - B 2-B 3 Shift Valve
D - B 3-C 4 Shift Valve
E - Sump Valve
F - Shift Modulator and Accumulator Piston
G - Forward/Reverse Control Valve
H - Forward/Reverse Cooling Control Valve
Shift Valve Springs Free Length (approximate) 53 mm (2.1 in.)



Sump Valve Spring Free Length (approximate) 52.5 mm (2.1 in.)

(1.2 mm at 4 lb force)
Tighten trigger valve plugs to 30 N·m (22 lb-ft).
0290
405 405
0291
tm1500 - 7600, 7700 and 7800 Tractors

RW22837-UN: Shift Control Valve Housing Valves (S/N 10892-)

LEGEND:
A - Speed Selector Valve F - Shift Modulator and Accumulator Piston

B - B 1-B 2 Shift Valve G - Forward/Reverse Control Valve
H - Forward/Reverse Cooling Control Valve
C - B 2-B 3 Shift Valve I - Speed Selector Leaf Spring Assembly
D - B 3-C 4 Shift Valve J - Forward/Reverse Leaf Spring Assembly
E - Sump Valve K - Trigger Valve Assembly
L - Detent
NOTE:
Trigger valves (K) and detents (L) eliminated on later tractors:
7600 (S.N. 8073-)
7700 (S.N. 10150-)
7800 (S.N. 15311-)
Shift Valve Springs Free Length (approximate) 53 mm (2.1 in.)



Sump Valve Spring Free Length (approximate) 52.5 mm (2.1 in.)

(1.2 mm at 4 lb force)
Tighten trigger valve plugs to 30 N·m (22 lb-ft).

Tighten leaf spring cap screws to 16 N·m (11 lb-ft).
0291
406 406
0292
tm1500 - 7600, 7700 and 7800 Tractors

Modulator Valve-Cross-Sectional View
Modulator Valve-Cross-Sectional View
RW19715D-UN: Modulator Valve-Cross-Sectional

View
LEGEND:
A - Modulator Valve
B - Inner Spring
C - Modulator Valve Pin
D - Outer Spring
E - Shift Modulator Accumulator Piston
F - Piston Seal
G - Valve Bore Plug
H - O-Ring
I - Charging Orifice
Remove modulator valve bore plug (G) with O-ring (H).

Remove piston (E) with seal (F).
Install seal (F) on piston (E) so the lip faces the closed end of the piston.
Remove two springs (D) and (B) and pin (C). Remove modulator valve (A) for inspection.
Make sure charging orifice (I) is not plugged.


Replace parts as necessary and install in valve bore.

Tighten valve bore plug to 44 N·m (32 lb-ft).
0292
407 407
0293
tm1500 - 7600, 7700 and 7800 Tractors

Planetary Housing Valves
Planetary Housing Valves
RW20581-UN: Planetary Housing Valves

LEGEND:
A - Engagement Override Valve

Engagement Override Valve Spring Free Length (approximate) 40 mm (1.6 in.)

0293
408 408
0294
tm1500 - 7600, 7700 and 7800 Tractors

Forward/Reverse Control Valve-Cross-Sectional View

RW19715B-UN: FWD/REV Control Valve (S/N-10891) Cross-Sect View

LEGEND:
A - Plug
B - O-Ring
C - Plug Retainer
D - Forward/Reverse Control Valve
E - Trigger Valve
F - Trigger Valve Spring
G - Packing Ring
H - Trigger Valve Plug
I - Packing Ring
Remove trigger valve spring (F) and valve (E).


Spring

Remove valve bore plug retainer (C) and plug (A).

Remove valve (D) from bore for inspection.
Replace parts as necessary and install.
Clutch Cooling Switch Torque 18 N·m (13 lb-ft)
Trigger Valve Plug Torque 30 N·m (22 lb-ft)
0294
409 409
0295
tm1500 - 7600, 7700 and 7800 Tractors


RW22838-UN: FWD/REV Control Valve (S/N-10892) Cross-Sect View

LEGEND:
A - Plug
B - O-Ring H - Leaf Spring Cap Screw
C - Forward/Reverse Control Valve I - Packing Ring
D - Detent J - Packing Ring
E - Detent Spring K - Trigger Valve Plug
F - Leaf Spring L - Trigger Valve Spring
G - Leaf Spring Washer M - Trigger Valve
NOTE:
Trigger valve (M), spring (L), detent (D), and spring (E) eliminated on later
tractors:
7600 (S.N. 8073-)
7700 (S.N. 10150-)
7800 (S.N. 15311-)
Remove detent spring (E) and detent (D).

Remove trigger valve plug (K), spring (L), and valve (M).

Spring

Remove valve bore plug (A).

Remove valve (C) from bore for inspection.
Remove leaf spring cap screw (H), leaf spring washer (G), and leaf spring (F), if necessary.
0295
410 410
Clutch Cooling Switch Torque 18 N·m (13 lb-ft)
Trigger Valve Plug Torque 30 N·m (22 lb-ft)
Leaf Spring Cap Screw Torque 16 N·m (11 lb-ft)
0295
411 411
0296
tm1500 - 7600, 7700 and 7800 Tractors
Speed Selector Valve-Cross-Sectional View

RW23014-UN: Speed Selector Valve (S/N -10891) Cross-Sect View

LEGEND:
A - Valve Bore Plug H - Packing Ring

B - O-Ring I - Packing Ring
C - Plug Retainer J - Operating Sleeve Spring (2 used)
D - Speed Selector Valve K - Operating Sleeve (2 used)
E - Trigger Valve L - Washer
F - Trigger Valve Spring M - E-Clip (2 used)
G - Trigger Valve Plug N - Detent
O - Detent Spring
Remove detent spring (O) and detent (N).

Remove trigger valve plug (G).
Remove speed selector valve bore plug retaining clip (C). Remove plug (A) with O-ring (B).
Remove valve assembly (D) from bore. Inspect condition of valve assembly and disassemble as
necessary.
Remove E-clip (M), washer (L), two springs (J), and speed control valve operating sleeves (K) with E-
clips (M) between sleeves.
Sleeve Spring Free Length (approximate) 12.5 mm (0.5 in.)

Detent and Trigger Valve Spring Free Length (approximate) 31 mm (1.2 in.)


Tighten trigger valve plug to 30 N·m (22 lb-ft).
0296
412 412
0297
tm1500 - 7600, 7700 and 7800 Tractors


RW23013-UN: Speed Selector Valve (S/N10892-) -Cross-Sect View

LEGEND:
A - Valve Bore Plug

J - Operating Sleeve Spring (2 used)
B - O-Ring
K - Operating Sleeve (2 used)
C - Plug Retainer
L - Washer
D - Speed Selector Valve
M - E-Clip (2 used)
E - Trigger Valve
N - Leaf Spring Cap Screw
F - Trigger Valve Spring
O - Leaf Spring Washer
G - Trigger Valve Plug
P - Leaf Spring
H - Packing Ring
Q - Detent
I - Packing Ring
R - Detent Spring
NOTE:
Trigger valve (E), spring (F), detent (Q), and spring (R) eliminated on later
tractors:
7600 (S.N. 8073-)
7700 (S.N. 10150-)
7800 (S.N. 15311-)
Remove detent spring (R) and detent (Q).

Remove trigger valve plug (G).
Remove speed selector valve bore plug retaining clip (C). Remove plug (A) with O-ring (B).
Remove valve assembly (D) from bore. Inspect condition of valve assembly and disassemble as
necessary.
0297
413 413
Remove E-clip (M), washer (L), two springs (J),

and speed control valve operating sleeves (K) with E-clips (M) between sleeves.
Sleeve Spring Free Length (approximate) 12.5 mm (0.5 in.)

Detent and Trigger Valve Spring Free Length (approximate) 31 mm (1.2 in.)

Remove leaf spring cap screw (N), leaf spring washer (O), and leaf spring (P), if necessary.
Tighten trigger valve plug to 30 N·m (22 lb-ft).
Tighten leaf spring cap screw to 16 N·m (11 lb-ft).
0297
414 414
0298
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Shift
Valve Housing- Serial Number (-10891)
Assemble and Install Shift

Valve Housing- Serial Number (-10891)
RW20839-UN: Shift Control Valve Plate
Install the four cam with nut lever stops (A) on the plate. Cams are located on the side opposite
the leaf spring weld studs (B).
Do not tighten the lever stop cap screws (C).

LEGEND:
A - Hold-Down Cap Screws

B - Speed Selector Lever
C - Lever Stops
D - Forward/Reverse Lever
Install the shift valve housing temporarily onto the planetary housing.
Install two cap screws (A) to clamp the housing in place.
Put the speed selector lever (B) into the two end positions and set the lever stops (C). Be
careful the lever does not move when tightening the stops.
Tighten the lever stop cap screws to 16 N·m (11 lb-ft).
Repeat for the forward/reverse lever (D).
Remove the shift valve cover.
RW20833-UN: Shift Control Valve Plate

LEGEND:
A - R38295 Bearing Rollers (Temporary)

B - Cap Screws (Temporary)
C - Clip
D - Leaf Spring
E - Cap Screw
F - Speed Selector Outer Lever
G - Inner Lever Detent
H - Forward/Reverse Outer Lever
Install R38295 bearing rollers (A) into the dowel pin holes in the planetary housing.
0298
415 415
Install short cap screws (B) to clamp the shift valve plate and gasket.
Install clips (C), and leaf springs (D).
Apply a drop of TY9370 Thread Lock and Sealer to cap screw (E) and install. DO NOT
TIGHTEN.
Hold the speed selector lever (F) against one of the stops. Center the leaf spring roller in the
bottom of detent (G) and tighten the cap screw to 16 N·m (11 lb-ft).
Repeat for the forward/reverse lever (H).
Remove the temporary dowel pins and short cap screws.
RW23016-UN: Shift Control Valve Assembly
Install the outer gasket and the shift valve assembly onto the planetary housing.
IMPORTANT:
Make sure the B 2 -B 3 piston housing and the manifold retaining cap screws (A) have
the the copper washers in position.
Install cap screws and tighten to 16 N·m (11 lb-ft).
0298
416 416
0299
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Shift Valve
Housing- Serial Number (10892-)
Assemble and Install Shift Valve

Housing- Serial Number (10892-)
RW23018-UN: Shift Control Valve Assembly
Install the plate with a gasket on each side onto the shift valve housing.
Carefully install the shift valve housing/plate assembly onto the planetary housing, while
aligning the sift levers on the planetary housing with the shift valves in the shift valve housing.
IMPORTANT:
Make sure the B 2 -B 3 piston housing and the manifold retaining cap screws (A) have
the copper washers in position.
Install cap screws and tighten to 16 N·m (11 lb-ft).
Install the four cam with nut lever stops (B) on the plate. Cams are located on the top side of the
plate.
Put the speed selector lever into the two end positions and set the lever stops and tighten the
cap screws.
Put the forward/reverse selector lever into the two end positions and set the lever stops and
tighten the cap screws.
0299
417 417
0300
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Planetary/Reverse Brake Housing Assembly
Disassemble Planetary/Reverse Brake Housing Assembly
RW22896-UN: Planetary/Reverse Brake Housing Assembly
Remove input ring gear shield (A) and planetary input gear (B).
RW18865-UN: Planetary Input Gear
Inspect planetary input gear thrust washer (A). Replace gear as necessary.
0300
418 418
0301
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Input Planetary Carrier
Recondition Input Planetary Carrier
RW18866-UN: Input Planetary Carrier

LEGEND:
A - Input Carrier Assembly

B - 1st Sun Gear
C - 2nd Sun Gear
D - 3rd Sun Gear
Remove input carrier assembly (A).

Remove sun gears (B-D).
RW18878-UN: Input Planetary Carrier Assembly

LEGEND:
A - Input Planetary Carrier Assembly

B - 1st Sun Gear
C - 2nd Sun Gear
D - 3rd Sun Gear
Inspect components (A-D).

Disassemble carrier assembly if necessary.
RW20817-UN: 3rd Sun Gear and Bushing
Remove 3rd sun gear bushing (A), if necessary.

Install new bushing using 3-13/16 in. pilot disk and a 4-1/2 in. driver disk.
Install bushing flush with surface of gear.
0301
419 419
0302
tm1500 - 7600, 7700 and 7800 Tractors

Input Planetary Assembly-Cross-Sectional View
Input Planetary Assembly-Cross-Sectional View
RW18820B-UN: Input Planetary Assembly-Cross-Sectional View

LEGEND:
A - Planet Pinion (3 used)

B - Bottom Pinion Thrust Washer (3 used)
C - Bottom Roller Bearing (3 used)
D - Bearing Spacer (3 used)
E - Top Roller Bearing (3 used)
F - Top Pinion Thrust Washer (3 used)
G - Pinion Shaft Retaining Pin (3 used)
H - Pinion Shaft (3 used)
I - Planet Pinion Carrier
Drive the pinion shaft retaining pins (G) into the shafts (H).
Remove the pinion shafts (H), pinions (A), and thrust washers (F) and (B) from the carrier (I).
Remove the retaining pins (G) from the shafts (H).
Remove the roller bearings (C) and (E) and roller bearing spacers (D) from the pinions (A).
0302
420 420
0303
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Reverse Brake Housing Components
Disassemble Reverse Brake Housing Components
RW18867-UN: Reverse Brake Housing

LEGEND:
A - Reverse Brake Housing-to-Planetary Housing Cap Screws (5 used)

B - Planetary Housing-to-Reverse Brake Housing Cap Screws (2 used)
C - Bushing
D - Face Seal
Remove cap screws (A) and (B) and remove housing

Inspect reverse brake housing bushing (C). Install bushing flush with surface using 4-1/4 in.
driver disk and 3-11/16 in. pilot disk.
Inspect face seal and replace as necessary.
Install new washer using a 1-5/8 in. socket.
RW18868-UN: Reverse Brake Position
Remove reverse brake piston from reverse brake housing.
RW18869-UN: Reverse Brake Plates and Disks
Reverse Brake Piston Return Spring Free Length (approximate) 87 mm (3.4 in.)

0303
421 421
RW18870-UN: Reverse Brake Ring Gear

Remove reverse brake ring gear (A) and spacer plate (B).
CAUTION:
Reverser carrier/traction clutch assembly is heavy. Use care
and proper lifting equipment to avoid injury and damage to
parts.
RW18871-UN: Reverse Carrier/Traction Clutch Assembly
Remove reverser carrier/traction clutch assembly with traction clutch drive shaft from planetary
housing.
RW22831-UN: Manifold-to-Clutch Seal Rings
Remove manifold-to-traction clutch sealing rings (A).

Remove manifold (B), if necessary, toward front of housing after the planetary housing has
been disassembled.
NOTE:
O-ring seal (C) is between the manifold and the housing on the rear of the
manifold.
Replace sealing ring as necessary.
0303
422 422
0304
tm1500 - 7600, 7700 and 7800 Tractors

Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View
Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View
RW18820D-UN: Reverser Carrier/Traction Clutch Assy-Cross-Sect View

LEGEND:
A - Piston Return Plate M - Piston Return Spring (12 used)

B - Disk (5 used) N - Return Spring Headed Pin (12 used)
C - Separator Plate (4 used) O - Piston Packing
D - Reverser Carrier P - Traction Clutch Piston
E - Pinion Shaft Retaining Pin (6 used) Q - Traction Clutch Drum Packing
F - Pinion Thrust Washer (12 used) R - Bushing
G - Pinion (6 used) S - Input Shaft
H - Pinion Shaft (6 used) T - Snap Ring
I - Traction Clutch Hub U - Thrust Washer
J - Thrust Washer V - Traction Clutch Drum
K - Roller Bearing (12 used) W - Overspeed Relief Check Ball (2 used)
L - Bushing
0304
423 423
0305
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Reverser Carrier/Traction Clutch Assembly
Recondition Reverser Carrier/Traction Clutch Assembly
RW18873-UN: Reverser Carrier/Traction Clutch Assy
NOTE:
It is not necessary to remove the shaft unless it is damaged. The snap ring and
clutch drum will be damaged if the shaft is removed.
Force the shaft to rear of reverser carrier/traction clutch assembly and remove snap ring (A).
Remove shaft through the carrier assembly.
NOTE:
Refer to Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View during
disassembly and assembly.
Remove planet pinion shaft retaining pins by driving pins through carrier and into shaft.
Remove pinion shafts, using the heads on the shaft for removal. Remove the retaining pin from
the shafts.
Remove pinions, thrust washers, and caged needle bearings from carrier.
Remove traction clutch drum-to-reverse carrier cap screws.
Remove carrier from drum.
Remove traction clutch hub with separator plates and disks from drum.
Remove traction clutch piston return springs, piston return plate, and return spring headed pins.
Reverser Carrier/Traction Clutch Free Length (approximate) 69 mm (2.7 in.)

Piston Return Spring

(2.0 at 86 lb force)
Inspect the overspeed relief check balls. Make sure the “star” retainer holding the spring and
ball is correctly installed.
Remove traction clutch piston, piston packing ring, and clutch drum packing ring.
Inspect bushing in ID of drum. Install bushing flush with surface using 3 in. driver disk and 2-1/4
in. pilot disk.
0305
424 424
RW18874-UN: Traction Clutch Drum

Inspect the thrust washer (A) and bushing (B) on OD of drum. Replace as
necessary. Install bushing flush with surface using 2-1/2 in. driver disk.
RW18875-UN: Clutch Disks, Plates and Pump
RW18876-UN: Reverser Carrier
Assemble the clutch assembly.

IMPORTANT:
Return spring (A) must fit into the recesses (B) on the inside of the carrier during
assembly.
Retain the disks and plates in the proper position on the hub by tightening the cap screws
before turning the assembly over.
Tighten drum-to-carrier cap screws to 50 N·m (37 lb-ft).
0305
425 425
0306
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Planetary Housing Components
Disassemble Planetary Housing Components
RW18879-UN: Planetary Housing
Remove planetary housing-to-B 1 brake housing cap screw (A).

IMPORTANT:
Adjust the tool legs so that they fully compress the piston housing before the tool
makes contact with the gear suns.
Install JDG773 Piston Compressing Tool. Compress the B 1housing to allow removal of housing
retaining snap ring.
Remove snap ring, tool, and housing.
Remove piston from B 1 housing and replace as necessary.
RW18882-UN: B 1 and B 2 Clutch Assemblies

LEGEND:
A - Piston Return Plate

B - B 1 Separator Plate
C - B 1 Disks (2 used)
D - B 1-B 2 Separator Plate (Thick)
E - B 2 Disk
F - B 2 Piston Return Plate
G - Piston Return Springs -(4 used)
Remove parts (A-G).

B1-B2 Free Length (approximate) 35.7 mm (1.4 in.)
0306
426 426

CAUTION:
Clutch drum assembly and piston housing are heavy. Use care and proper
lifting equipment to avoid injury and damage to parts.
NOTE:
RW18883-UN: B 2 and B 3 Brake Housing
Remove the B 2-B 3 brake housing retaining cap screw (A), if shift valve housing
is installed to planetary housing.
RW18884-UN: Direct Drive Clutch Drum Assy
Remove direct drive clutch drum assembly and B 2-B 3 piston housing from planetary housing
using a hoist.
RW22832-UN: B 3 Piston Return Plate, Disks and Springs
0306
427 427
B3-Piston Return Spring Free Length (approximate) 35.7 mm (1.4 in.)

RW22833-UN: Manifold-to-Clutch Seal Rings

Remove manifold-to-direct drive clutch sealing rings (A).
0306
428 428
0307
tm1500 - 7600, 7700 and 7800 Tractors

Direct Drive Clutch Assembly-Cross-Sectional View
Direct Drive Clutch Assembly-Cross-Sectional View
RW18820C-UN: Direct Drive Clutch Assembly-Cross-Sect View

LEGEND:
A - C 4 Clutch Drum
B - Piston Return Plate
C - Disk (4 used)
E - Cap Screw (8 used)
F - Thrust Washer
G - Clutch Hub
H - Bushing
I - Clutch Cover
J - Piston Return Spring (6 used)
K - Return Spring Pin (6 used)
L - Piston Packing Ring
M - C 4 Clutch Piston
N - Clutch Drum Packing Ring
O - Bushing
P - Overspeed Relief Check Ball (2 used)
0307
429 429
0308
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Direct Drive Clutch Assembly
Recondition Direct Drive Clutch Assembly
NOTE:
Refer to Direct Drive Clutch Assembly- Cross-Sectional View during disassembly
and assembly steps.
Remove the clutch cover cap screws and remove the cover.
Remove the piston return springs and return spring pins.

Test Length 32 mm at 142N

Remove C 4 piston and clutch drum and piston packing rings.

Inspect the overspeed relief check balls. Make sure the “star” retainer holding the ball is
correctly installed.
RW18887-UN: Direct Drive Clutch Drum

Inspect bushing (A) and thrust washer (B). Install bushing using JDG765
Bushing Installer.
RW18888-UN: clutch Drum Bushing
Inspect drum bushing (A). Replace as necessary using 2-3/16 in. driver disk and 2-5/8 in. pilot
disk. Install bushing flush with surface.
RW18889-UN: Clutch Cover
Replace parts as necessary and assemble.

Tighten clutch cover cap screws to 26 N·m (19 lb-ft).
0308
430 430
0309
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Planetary Housing Components
Assemble Planetary Housing Components
RW22833-UN: Clutch Sealing Rings
IMPORTANT:
Check for correct positioning of sealing rings (A).
RW22834-UN: Direct Drive Clutch Assy in Trans. Hsg.

LEGEND:
A - Direct Drive Clutch Assembly

B - Piston Return Springs (4 used)
C - B 3Disk
D - B 3 Piston Return Plate
Install the direct drive clutch assembly (A) on the manifold.

Install parts (B-D).
RW18891-UN: Piston Housing
Install two DFRW79 Piston Holding Tools (A) to hold the B 2 and B 3 pistons in the piston
housing. (See Dealer Fabricated Tools-Section 99.)
Install the piston housing assembly into the planetary housing with the longer flange (B) toward
the B 3piston return plate.
0309
431 431
Turn the piston holding tools 90° using a pair of pliers and remove from the housing.
RW18893-UN: B 2 Piston Return Plate, Disks, and Plates
Install the B 2 piston return plate (A), disk (B) and separator plate (thick) (C).
RW18894-UN: B 1 Piston Return Plate, Disks, and Plates

LEGEND:
A - Piston Return Springs (4 used)

B - B 1 Disks (2 used)
C - B 1 Separator Plate
D - B 1 Piston Return Plate
Install the B 2-B 1 piston return springs, B 1 disks with the separator plate in between, and the
piston return plate.
Install the B 1 piston housing.
IMPORTANT:
Make sure the B 2 disk teeth fit into the direct drive clutch hub and the B 1 disk teeth
fit into the 3rd gear sun.
Install the 1st, 2nd, and 3rd gear suns.
Install the JDG773 Piston Compressing Tool.
IMPORTANT:
Adjust the tool legs so the legs fully compress the piston housing before the tool
makes contact with the gear suns.
Compress the piston housing while fitting the B 2 disk onto the direct drive clutch hub and the B
1
disk teeth fit into the 3rd gear sun.
NOTE:
0309
432 432
Retaining snap rings are available in various thicknesses. Use the thickest snap
ring that can be installed.
RW20957-UN: Plantary Housing

IMPORTANT:
Leave the tool installed until the reverse brake housing components are assembled.
IMPORTANT:
Be sure to install the copper sealing washer on the brake piston housing retaining
cap screw to prevent oil leakage.
RW18879-UN: Plantary Housing
Install planetary housing-to-B 1 brake housing cap screw (A) with copper washer.
Tighten to 16 N·m (11 lb-ft).
0309
433 433
0310
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Reverse Brake Housing Components
Assemble Reverse Brake Housing Components
NOTE:
Refer to Reverser Carrier/Traction Clutch Assembly-Cross Sectional View during
snap ring and shaft installation.
RW20834-UN: Output Shaft
Install snap ring (A) and clutch drum on the output shaft, if the shaft was removed from the
clutch assembly.
NOTE:
There is a chamfer on the front end of the splines in the traction clutch drum to
allow the shaft with snap ring to be installed into position.
RW20835-UN: Clutch Drum
Force the shaft with snap ring (B) into the assembly (C) from the front.
RW18871-UN: Reverser Carrier/Traction Clutch Assembly
CAUTION:
Reverser carrier/traction clutch assembly is heavy. Use proper lifting
equipment to avoid injury and damage to parts. Avoid damaging the sealing
rings.
0310
434 434
Install carrier/clutch assembly into the planetary housing assembly.
RW18870-UN: Reverse Brake Ring Gear
Install spacer plate (B) and reverse brake ring gear (A).
RW18869-UN: Piston Return Plate, Disks and Plates

LEGEND:
A - Piston Return Plate

B - Piston Return Springs (8 used)
C - Disks (5 used)
D - Separator Plates (4 used)
Install piston return springs (B), separator plates (D), and disks (C).
Install piston return plate (A).
Install gasket.
RW18868-UN: Reverse Brake Piston
Install piston in reverser housing.
RW18898-UN: Reverse Brake Housing
Install five cap screws (A) and two cap screws (B) on the backside of the piston housing flange.
0310
435 435
0311
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Planetary/Reverse Brake Housing Assembly
Assemble Planetary/Reverse Brake Housing Assembly
RW20836-UN: Plantary Carrier Housing
IMPORTANT:
The input planetary carrier assembly pinions MUST be timed.
Install the planetary carrier assembly into the planetary input gear so the timing marks (A) are
aligned.
RW20958-UN: Planetary Installation Tool
Turn planetary carrier and input gear over, making sure the timing marks remain aligned.
Install JDG772 Planetary Installation Tool onto the carrier input gear assembly.
RW20959-UN: Planetary Input Gear
Install the planetary input gear and remove the tool.
0311
436 436
RW18848-UN: Input Ring Gear Shield
Install input ring gear shield (A).
RW35121-UN: Output & Auxiliary Drive Shafts
Inspect transmission output shaft (A) and auxiliary drive shaft (B).
RW20838-UN: Output Drive Shaft

LEGEND:
A - Sealing Rings
B - O-Ring
C - Bushing
D - Oil Lead Holes
Inspect parts (A-C) for wear or damage.

Remove bushing, if necessary and install new bushing flush with the surface, using a 1-1/2 in.
driver disk and a 1-3/16 in. pilot disk
Make sure the oil lead holes (D) are open.
RW20880-UN: Front Cover/Valve Housing Assembly
0311
437 437
Install transmission front cover/valve housing assembly. (See Install Transmission Front
Cover/Valve Housing, this group.)
Install shift control valve assembly. (See Install Shift Control Valve Housing, this group.)
Install transmission output shaft (A) and auxiliary drive shaft (B).
Install transmission to drive train. (See Install Transmission, Group 00.)
0311
438 438
0312
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

Install bushings, bearings, and seals
0312
439 439
0313
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43512 (U.S.) Threadlock and Sealer (Medium Install backing plate hex-head bolts
(TY9370 [Smaller Size] ) (U.S.) Strength)
TY16021 (U.S.) Plastic Gasket Sealing Joints
0313
440 440
0314
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Backing Plate Hex-Head Bolts Torque 4 N·m (3 lb-ft)
Detent Return Spring Free Length (approximate) 20 mm (0.8 in.)

(0.5 in. at 12-16 lb force
Shifter Fork Pins Protrusion 6.75-7.25 mm (0.266-0.285 in.)
Snubber Brake
Disk Thickness (New) 2.33-2.43 mm (0.092-0.096 in.)
Plate Thickness (New) 1.52-1.62 mm (0.060-0.064 in.)
Output Drive Shaft Bushing Installed Depth Flush to 1 mm (0.039 in.)
0314
441 441
0315
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Creeper Transmission
General Repair Procedures- Creeper Transmission
NOTE:
transmission.
Thoroughly clean the outside of the transmission before disassembly.

Handle parts carefully to prevent nicking or burring machined surfaces.
The repair area should be kept clean, well organized, and supplied with clean lint-free shop
cloths.

During assembly, each component part should be lubricated with clean hydraulic oil.
assembly.
Many components and surfaces are precision machined. Careful handling during disassembly,
cleaning, inspection, and assembly can prevent unnecessary damage.

Clean all parts with clean suitable solvent and use moisture-free air to dry parts.

Inspect the input/output shaft and the countershaft before removal. Inspection can aid in
determining the required correction.
Wipe the lubricant from the internal working parts and visually inspect the parts for excessive
wear or damage.
Bearings
Never dry bearings with compressed air. Spinning a bearing without lubrication can cause
damage.
Clean bearings with clean solvent, dry thoroughly, and oil the bearings before inspection.
Inspect bearings for excessive wear or damage.
Inspect thrust washers and thrust surfaces for excessive wear or damage.
Springs
Shafts
Inspect the shaft bearing surfaces for excessive wear or damage. If excessive wear or damage
is found, replace the shaft and bearing.
Check shafts for excessive wear or damage.
Gears
Examine the gear teeth for excessive wear or damage.
0315
442 442
Brake Pack
Inspect the separator plate ears for excessive wear or damage. Check the plates for flatness.
Inspect the disk lugs for excessive wear or damage. Check the hub splines for excessive wear
or damage. Check the disks for worn or scored surfaces.
0315
443 443
0316
tm1500 - 7600, 7700 and 7800 Tractors

Recondition Creeper Transmission
Recondition Creeper Transmission
RW20816-UN: Creeper Assembly and Range Box

LEGEND:
A - Creeper Assembly
B - Adapter Plate/Range Box
C - Adapter Plate
D - Range Box
Remove the creeper transmission. (See Remove Creeper Transmission, Group 00.)
Remove the creeper transmission (A) from adapter plate/range box (B).
Remove adapter plate (C) from range box (D), if necessary.
0316
444 444
0317
tm1500 - 7600, 7700 and 7800 Tractors

Shifter Components-Cross-Sectional View
Shifter Components-Cross-Sectional View
RW23040-UN: Shifter Components-Cross-Sectl View

LEGEND:
A - Shifter Shaft
B - O-Ring Packing
C - Spring Pin
D - Shifter Yoke
E - Dowel Pin
F - Pin Protrusion Dimension 6.75-7.25 mm (0.266-0.285
in.)
G - Detent Return Spring
H - Shifter Cam Detent
I - Aluminum Washer
J - Plug
0317
445 445
0318
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Shifter Components
Remove and Install Shifter Components
RW20782-UN: Creeper Assembly
NOTE:
Refer to Shifter Components-Cross-Sectional View.
Remove plug, washer, spring, and detent.

Detent Return Spring Free Length (approximate) 20 mm (0.8 in.)

(0.5 in. at 12-16 lb-force)
Remove rear output drive gear snap ring (A), thrust washer (B), and gear (C).
RW20783-UN: Shifter Collar and Fork

Remove shift collar (A) and fork (B) from output shaft assembly.
Inspect pins (C) for excessive wear or damage.
0318
446 446
0319
tm1500 - 7600, 7700 and 7800 Tractors

Creeper Transmission-Cross-Sectional View
Creeper Transmission-Cross-Sectional View
RW20803-UN: Creeper Transmission-Cross-Sect

View
LEGEND:
A - Roller Bearing
B - Snap Ring
C - Snap Ring
D - Wear Sleeve
E - Ball Bearing
F - Snap Ring
G - Snap Ring
H - Lube Passage Seal
I - Input Shaft W/Gear
J - Transmission Drive Sleeve
K - Creeper Housing
L - Shifter Collar
M - Output Drive Gear
N - Thrust Washer
O - Snap Ring
P - Output Drive Gear/Snubber Brake
Q - Snap Ring
R - Bushing
S - Spring (Snubber Brake)
T - Brake Disk (3 used)
U - Separator Plate (3 used)
V - Backing Plate
W - Hex Head Bolt (3 used)
X - Transmission Lube Oil Seal
Y - Countershaft
Z - Needle Bearing
AA - Countershaft Drive Gear
BB - Adapter Plate
0319
447 447
0320
tm1500 - 7600, 7700 and 7800 Tractors

Remove Input/Output Drive Shaft Assembly
Remove Input/Output Drive Shaft Assembly
RW20804-UN: nput/Output Drive Shaft Assembly

LEGEND:
A - Input Drive Shaft Snap Ring

B - Drive Shaft Assembly
C - Ball Bearing
D - Bearing Snap Ring
NOTE:
The lube passage seal may remain with the transmission output shaft.
Remove input drive shaft snap ring (A).

Remove drive shaft assembly (B) rearward through ball bearing (C).
Remove ball bearing front snap ring (D).
Remove ball bearing from rear, if necessary, using a 4 in. driver disk.
0320
448 448
0321
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Drive Shaft/Snubber Brake
Disassemble and Assemble Drive Shaft/Snubber Brake
RW20805-UN: Drive Shaft/Snubber Brake Assembly
Remove internal snap ring (A).
RW20806-UN: Input Drive Shaft and Snubber Brake
Remove output drive shaft/snubber brake (A) from input drive shaft (B).
Remove transmission drive sleeve (C) from shaft.
RW20807-UN: Clutch Assembly
Remove hex-head bolts (A).
RW20808-UN: Clutch Drum and Backing Plate
Snubber Brake Disk Thickness 2.33-2.43 mm (0.092-0.096 in.)
Plate Thickness 1.52 mm-1.62 mm (0.060-0.064 in.)
0321
449 449
RW20809-UN: Clutch Drum/Output Drive Gear

Remove bushing (A) from output drive gear, if necessary.
Install new bushing using a 1-15/16 in driver disk with a 1-13/16 in. pilot disk.
Install bushing flush to 1 mm (0.039 in.) below hub face.
I
RW20808-UN: Clutch Drum and Backing Plate

LEGEND:
A - Backing Plate
B - Brake Disks
C - Separator Plates
D - Belleville Spring
nstall belleville spring (D) with ID against hub face.

Alternately install three disks (B) and three separator plates (C), starting with a plate against the
belleville spring.
Install backing plate (A).
Apply a drop of TY9370 Threadlock and Sealer to the hex-head bolts (A) and install. DO NOT
TIGHTEN.
Align the tangs (B) on the brake disks.
RW20811-UN: Output Drive Shaft/Snubber Brake Assembly
Align the splines on the input drive shaft with the brake disk tangs and install the input drive
shaft (A) into the output drive shaft/snubber brake assembly (B).
Tighten the hex head bolts (C) to 4 N·m (3 lb-ft).
Remove the input drive shaft (A) from the assembly.
0321
450 450
RW20806-UN: Input Drive Shaft and Snubber Brake
Install the transmission drive sleeve (C) onto the input drive shaft (B).
Install the output drive shaft/snubber brake (A) onto the input drive shaft (B).
RW20805-UN: Drive Shaft/Snubber Brake Assembly
Install internal snap ring (A).
0321
451 451
0322
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Countershaft
Remove and Install Countershaft
RW20812-UN: Countershaft Assembly

LEGEND:
A - Shaft Snap Ring

B - Shaft
C - Countershaft Drive Gear
D - Roller Bearing Snap Ring
E - Shaft Bearing
Remove countershaft front snap ring (A) and remove shaft (B) rearward, leaving the
countershaft drive gear (C) in the housing.
Remove the drive gear from the housing.
Remove the snap ring (D) and remove roller bearing (E) from housing, if necessary.
Remove bearing from the rear using a 2-3/8 in. driver disk.
RW20813-UN: Countershaft Rear Needle Bearing
Remove rear needle bearing (A) from housing, if necessary, using a 2 in. driver disk.
Install new bearing into housing using a 2-1/2 in. driver disk with a 1-11/16 in. pilot disk. Install
bearing from rear of housing until rear bearing surface is flush with housing surface.
RW20814-UN: Countershaft
Remove transmission lube oil seal (A) from rear of countershaft, if necessary.
Install new seal using a 1-3/16 in. socket.
0322
452 452
RW20815-UN: Countershaf
Remove wear sleeve (A) from front of countershaft, if necessary.

Install new sleeve using a 1-1/4 in. driver disk.
RW20812-UN: Countershaft Assembly

LEGEND:
A - Shaft Snap Ring

B - Shaft
C - Countershaft Drive Gear
D - Roller Bearing Snap Ring
E - Shaft Bearing
Install NEW rear bearing (E) using a 2-3/8 in. driver disk with a 1-1/8 in. pilot disk.
Install the roller bearing snap ring (D).
Install countershaft drive gear (C) into the housing with widest flange toward front of housing.
Install countershaft (B) into the housing through rear needle bearing, drive gear, and front roller
bearing (E).
0322
453 453
0323
tm1500 - 7600, 7700 and 7800 Tractors

Install Input/Output Shaft Assembly
Install Input/Output Shaft Assembly
RW20804-UN: Install Input/Output Shaft Assembly

LEGEND:
A - Input Shaft Snap Ring

B - Drive Shaft Assembly
C - Ball Bearing
D - Bearing Snap Ring
Install NEW ball bearing (C) using a 4-5/16 in. driver disk with a 2-3/4 in. pilot disk.
Install bearing snap ring (D).
Install the drive shaft assembly (B) through the bearing.
RW20783-UN: Shifter Fork and Collar
Install new pins (C) into the fork, if necessary, until 6.75-7.25 mm (0.266-0.285 in.) protrudes
from finished face of the fork.
Install shifter fork (B) onto shifter collar (A) and install the collar onto the output drive shaft.
RW20782-UN: Output Drive Gear
Install output drive gear (C) onto the shaft.

Install thrust washer (B) and snap ring (A).
0323
454 454
RW20816-UN: Range Box and Creeper Transmission

LEGEND:
A - Creeper Assembly
B - Adapter Plate/Range Box
C - Adapter Plate
D - Range Box
Apply TY16021 Plastic Gasket to the sealing surfaces and install adapter plate (C) to range box
(D). Tighten cap screws to 70 N·m (52 lb-ft).
Install creeper transmission (A) to adapter/range box (B).
NOTE:
Make sure the lube passage seal is installed between the transmission output
shaft and the creeper transmission input drive shaft.
Install creeper transmission. (See Install Creeper Transmission, Group 00.)

0323
455 455
0324
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Bearing Cup Installation Tool Set.......JDG304

Install differential drive shaft front and rear bearing cups
RW18193-UN: JDG304
Bearing Cone Removal Tool .......JDG305

Remove D.D.S. rear cone and drive gear rear spacer from
shaft
RW18194-UN: JDG305
Remove and install reduction gear shaft special nut
RW20981-UN: JDG731
2-1/2 in. Heavy Duty Socket .......JDT44

Remove and install hex nut
RW18332-UN: JDT44
0324
456 456
0325
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

Remove and install bearing cups, cones, and bushings
Remove bearings and bushings
[ Dealer Fabricated Tool-See Section 99] Holding

Tool....... DFRW70
Hold detent springs and balls during shifter adjustment
0325
457 457
0326
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43512 (U.S.) Threadlock and Sealer (Medium Shifter rail set screws
0326
458 458
0327
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Adjusting Ring Retaining Cap Screw Torque 25 N·m (18 lb-ft)
Magnetic Pickup Sensor Cap Screw Torque 50 N·m (37 lb-ft)
Shifter Cover to Range Box Cap Torque 70 N·m (52 lb-ft)

Screws
Differential Drive Shaft Adjusting Torque 542 N·m (400 lb-ft)

Nut
Differential Drive Shaft End Play 0.013-0.080 mm

(0.0005-0.0030 in.)
Input Shaft End Play 0.013-0.080 mm

(0.0005-0.0030 in.)
Park Pawl Spring Free Length (approximate) 62 mm (2.4 in.)

Detent Springs Free Length (approximate) 43 mm (1.7 in.)

0327
459 459
0328
tm1500 - 7600, 7700 and 7800 Tractors

30K and 40K Range Box
30K and 40K Range Box
Unless noted otherwise, the 40K Range Box is illustrated in this Group. The 40K Range Box is
used for European Tractors and the 30K Range Box is used for North American Tractors. The
30K Range Box does not have an E range.
0328
460 460
0329
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Range Box
General Repair Procedures- Range Box
NOTE:
to emphasize the need for attention to detail and care when servicing the range
box.
Thoroughly clean the outside of the range box before disassembly.

The repair area should be kept clean, well organized, and supplied with clean lint-free shop
cloths.

During assembly, each part should be lubricated with clean hydraulic oil.
assembly.
Many parts and surfaces are precision machined. Careful handling during disassembly,
cleaning, inspection, and assembly can prevent unnecessary damage.
Install new O-rings and gaskets.
Install the correct cone point shim pack.
The differential drive shaft and the differential ring gear are a matched set.

Inspect the pinion shaft and input shaft before removal from the range box as follows:
1. Wipe the lubricant from the internal working parts and visually inspect the parts for
excessive wear or damage.
2. Inspect the gears for roughness.

Clean all parts with clean suitable solvent and use moisture-free air to dry parts.
Bearings
bearing.
Clean the bearings with clean solvent, dry thoroughly, and oil before inspection. Inspect
bearings for roughness of rotation, scored, pitted, scratched, cracked, or chipped races and for
excessive wear of rollers or balls.
Inspect bearing cups for scoring, galling, or excessive wear patterns. Pinion bearing cups must
be solidly seated in the bore.
Bearing roller assemblies must turn without roughness.
If inspection reveals either a worn bearing cup or a worn cone and roller assembly, both parts
0329
461 461
should be replaced.
Springs
Shafts
Inspect the shaft bearing surfaces for wear or damage. If excessive wear or damage is found,
replace the shaft and inspect the mating components.
Check shafts for stripped, twisted, chipped, or burred splines and replace if excessively worn or
damaged.
Gears
Examine the gear teeth for scoring, chipping, or excessive wear.
0329
462 462
0330
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble Shifter Cover
Remove and Disassemble Shifter Cover
RW22878-UN: 30K Range Box
Remove transmission/creeper housing, if equipped. (See Remove Transmission/Creeper
Housing, Group 00.)
Remove MFWD clutch housing, if equipped or bottom cover from range box. (See Remove
MFWD Clutch Housing, Group 00.)
Remove range box from differential case. (See Remove Range Box, Group 00.)
CAUTION:
Range box weighs approximately 227 kg (500 lb). Support range box before
servicing to avoid personal injury.
NOTE:
If the differential drive shaft has to be removed, shift the park pawl into the PARK
position. Loosen the differential drive shaft retaining nut with JDT44 (2-1/2 in.)
Socket.
Remove the cap screws from the shift cover.
RW18328-UN: Range Box Inner Shifter Arms
0330
463 463
RW22881-UN: Park Lock Cam-Cross-Sectional View

LEGEND:
A - Spring Pin
B - Transmission Lock Cam
C - Thrust Washer
D - Needle Roller Bearing
E - O-Ring
F - Felt Washer
G - Transmission Lock Arm
H - Spring Pin
Remove spring pins (A) to disassemble the inner shifter arms and shafts from the shifter cover.
Remove the spring pin (H) on the outside of the shifter cover to disassemble the transmission
lock cam (B).
NOTE:
Make sure the outer and inner arms are pointed in the correct direction at
reassembly.
Replace parts as necessary and reassemble.
0330
464 464
0331
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Park Pawl
Remove and Install Park Pawl
RW19701-UN: Range Box Park Pawl

LEGEND:
A - Return Spring Plug

B - Return Spring
C - Retaining Ring
D - Shaft
E - Park Pawl
F - Shaft Bushing (2)
Remove plug (A) and spring (B).

Remove retaining ring (C) and remove the shaft (D) rearward through park pawl.
Remove park pawl (E) and shaft bushings (F).
RW19720-UN: Park Pawl Assembly-Exploded

LEGEND:
A - Park Pawl
B - Retaining Ring
C - Roller
D - Pin
E - Shaft
F - Bushing (2)
G - Retaining Ring (2)
H - Return Spring
I - Return Spring Plug
J - O-Ring
Park Pawl Spring Free Length (approximate) 62 mm (2.4 in.)

0331
465 465
0332
tm1500 - 7600, 7700 and 7800 Tractors

Reverse Interlock Shifter Shaft Components
Reverse Interlock Shifter Shaft Components
RW19717A-UN: Reverse Interlock Shifter-Cutaway

LEGEND:
A - F-N-R Shift Lever

B - Spring Pin
C - O-Ring
D - Reverse Interlock Inner Arm
E - Shaft w/Arm
If necessary, remove and replace reverse interlock shifter shaft components as required.
0332
466 466
0333
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Shifter Rails and Forks
Remove and Install Shifter Rails and Forks
RW19686-UN: Shifter Rails and Forks
NOTE:
Remove park pawl before attempting to remove shifter forks.
Remove three detent springs (A). Remove three detent balls using a magnet.
Detent Springs Free Length (approximate) 43 mm (1.7 in.)


LEGEND:
A - A-B Range Shifter

B - C-D Range Shifter
C - E Range Shifter (40K)
Remove six set screws from shifters (A), (B), and (C).
0333
467 467
0334
tm1500 - 7600, 7700 and 7800 Tractors

Shifter Rails Interlock Components-Cross-Sectional View
Shifter Rails Interlock Components-Cross-Sectional View
RW19716-UN: 40K Range Box Shown

LEGEND:
A - Reverse Interlock Arm Spring Pin

B - Reverse Interlock Pin
C - Shifter Rail (40K)
D - Shifter Rail
E - Steel Ball (4 used) (40K)
F - Pin (2 used) (40K)
G - Steel Ball (2 used)
If equipped, remove reverse interlock arm spring pin (A), slide arm down on shaft, and remove
reverse interlock pin (B).
Remove shifter rails through range box. Be careful, since steel balls (E) and (G) and pins (F)
can easily be lost.
NOTE:
The interlock feature was removed on tractors after the serial numbers listed
below. This removed the interlock arm, pins (A) and (B) and pin (F, lower):
7600 (07236-)
7700 (08600-)
7800 (13123-)
NOTE:
Rails are identified with a stamped letter (D) on rear of rail.
RW18336-UN: Shift Rails Identification

LEGEND:
A - A-B Lower Shifter Rail

B - C-D Center Shifter Rail
C - E Upper Shifter Rail (40K)
D - Shifter Identification Stamped Letter
RW19718-UN: Shifter Fork
Replace wear pads (A) on shifter forks as required.

0334
468 468
0335
tm1500 - 7600, 7700 and 7800 Tractors

Install Shifter Forks and Rails
Install Shifter Forks and Rails
NOTE:
Refer to Shifter Rails Interlock Components illustration for correct placement of
interlock components.
Apply grease on interlock balls and pins for retention during shifter rail installation.
Install interlock balls and pins.
Install correct shifter rails through range box and shifter forks starting from the rear of the
housing.
Install reverse interlock pin.
Slide reverse interlock arm up shaft and install spring pin.
NOTE:
Thoroughly clean reused set screws.
Apply one drop of T43512 Threadlock and Sealer to set screw threads. Install the set screws to
shifter forks (A), (B), and (C [ 40K Range Box] ). Align set screws with shifter rail slots.
0335
469 469
0336
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Shifter Rails
Adjust Shifter Rails
RW19686-UN: Shifter Rails
Install detent springs and balls (A).
RW19704-UN: Shifter Rails
Install DFRW70 Holding Tool (B) to retain detent springs and balls (See Dealer Fabricated
Tools-Section 99.)
IMPORTANT:
Alternately tighten the set screws one turn at a time in order to correctly adjust the
shifters.
Hold synchronizer rings tight against the hub using two screw drivers. Alternately tighten set
screws to center shifters with synchronizer collars. Tighten to 40 N·m ( 30 lb-ft).
0336
470 470
0337
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Shifter Cover
Assemble and Install Shifter Cover
NOTE:
Make sure the levers and shifter inner arms are pointed in the correct direction
during reassembly.
Assemble levers (A) and transmission lock cam.

Align shifter inner arms (C) and lock cam arm (B).
Install spring pins.
RW18331-UN: Shifter Cover and Range Box
Install new gasket (A).

Align shifter arm tips (B) with notches (C).
NOTE:
Move shifter shaft levers slightly upward or downward to help align tips (B) with
notches (C).
Install shifter cover. Tighten cap screws to 70 N·m (52 lb-ft).
0337
471 471
0338
tm1500 - 7600, 7700 and 7800 Tractors

RW18345-UN: Shifter Road and Park Pawl
Remove shifter cover, shifter rods and park pawl.

Hold E range shifter fork (A) and C-D range shifter fork (B) in position with tag wire (C).
RW18346-UN: Differential Shaft and Bearings
Remove nut (A) and wear sleeve (B).

Use a lead hammer and lightly strike the end of differential shaft rearward to remove bearing
cone, gears, and synchronizer.
0338
472 472
0339
tm1500 - 7600, 7700 and 7800 Tractors

RW21728-UN: Differential Drive Shaft-Cross-Sect View

LEGEND:
A - Front Bearing Cone

B - Oil Seal/Wear Sleeve
C - End Play Adjustment Nut
D - Front Bearing Cup
E - End Play Shim Pack
F - Spacer
G - C Range Gear
H - D Range Gear (30K/25 Teeth or 40K/28 Teeth)
I - MFWD Drive Gear
J - E Range Gear (40K) (30K uses a spacer)
K - Sleeve
L - B Range Gear
M - A-B Range Synchronizer
N - A Range Gear
O - Cone Point Shim Pack
P - Rear Bearing Cup
Q - Rear Bearing Cone
R - Pinion Shaft
S - Clearance-Outer Edge of Collar to A-Range Gear
T - Clearance-Face of C-Range Gear to Spacer
0339
473 473

Remove bearing cone from drive shaft using JDG305 Bearing Cone Removal Tool and a press.
CAUTION:
Heat bearing in a bearing heater. Do not exceed 150°C (300 °F). Plan a safe
handling procedure to avoid burns.
Install heated bearing cone tight against shoulder of shaft.

Bearing Cone Clearance at (S) and (T) 1.02-2.29 mm

(0.040-0.090 in.)
Gear (L) Maximum Endplay 12.7 mm (0.50 in.)
Gear (N) Maximum Endplay 16.5 mm (0.65 in.)
Remaining Gears Endplay 10.2 mm (0.40 in.)
RW18349-UN: Range Box Case

Remove rear bearing cup (A) and front bearing cup (B). Save the shim pack
behind the large bearing cup.
0339
474 474
0340
tm1500 - 7600, 7700 and 7800 Tractors

RW21730-UN: Range Box Case
RW18350-UN: Range Box Drive Shaft Bearing Cone
RW18351-UN: Differential Drive Shaft
Note the stamped letter (A) on the upper left side of the front face of the differential case.
NOTE:
The stamped number is the reference number for establishing the shim pack for
the pump drive gear shaft.
Determine case dimension reference from the Dimension Chart. The dimension is the distance
from differential case front wall to the axle center line.
-: Dimension Chart
DIMENSION CHART
Letter on Case Dimension
A 237.89 mm (9.366 in.)
B 237.95 mm (9.368 in.)
C 238.00 mm (9.370 in.)
D 238.05 mm (9.372 in.)
E 238.10 mm (9.374 in.)
Measure the cup bore depth using a depth micrometer (B).

Note the dimension (C) etched or stamped on the pinion end of differential drive shaft.
0340
475 475
NOTE:
The cup and cone must both be from the same manufacturer.
Shim pack equals the dimension determined from the dimension chart plus the measured cup
bore depth, minus the bearing height, minus dimension (C) etched on shaft.
Example :
237.89 mm (9.366 in.) Dimension from Chart
+ 22.22 mm (0.875 in.) Cup Bore Depth
- 46.26 mm ((1.821 in. Bearing Height
-212.37 mm (8.361 in.) Etched on Shaft
_______________________
= 1.48 mm (0.059 in.) Correct Shim Pack Thickness
RW18352-UN: Shims and Bearing Case
Install correct shim pack thickness (A) and rear bearing cup (B) into range box housing using a
JDG346 Driver Disk from a JDG304 Bearing Cup Installation Tool Set.
Install front bearing cup using a JDG344 Driver Disk from a JDG304 Bearing Cup Installation
Tool Set. Make sure cups are tight against the housing.
RW18367-UN: Drive Shaft Display
Place the range box so the differential drive shaft is in a vertical position.
Install the differential drive shaft, gears, synchronizer, spacer and 2 mm (0.078 in.) shim pack
under the front bearing cone.
Install the front bearing cone on the shaft tight against the shims. DO NOT use the nut to install
the cone.
Tighten adjusting nut (A) to 272 N·m (200 lb-ft) using a JDT44 (2-1/2 in.) Socket.
Move the shaft up and down, to seat the bearings.
Measure the end play using a dial indicator (B). Remove enough shims to get 0.013-0.08 mm
(0.0005-0.003 in.) end play. Tighten nut to 542 N·m (400 lb-ft).
Stake the adjusting nut in two places. Install the wear sleeve (C).
Remove the tag wire from the E and C-D range shifter forks.
Install the park pawl, shifter rods, and shifter cover.
0340
476 476
0341
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble Input Shaft
Remove and Disassemble Input Shaft
RW18355-UN: Shifter Forks
Remove the shifter cover, shifter rods, park pawl and differential drive shaft.
Remove the C-D range shifter fork (A) and the E range shifter fork (B).
NOTE:
It is not necessary to remove the adjusting ring to remove the front bearing cup
or the input shaft.
RW18356-UN: Front Bearing Cup
Remove the cap screw (A) and retainer (B).

Remove the adjusting ring (C) using JDG731 Spanner Socket, by turning it counter clockwise.
NOTE:
The front bearing cup is a press fit.
Remove the front bearing cup.
RW18357-UN: Rear Bearing Cup
0341
477 477
RW18358-UN: Input Shaft Assembly in Case
Remove the snap ring (A).
NOTE:
The rear bearing cup is a press fit.
Remove the rear bearing cup (B) by forcing the input shaft assembly rearward.
Remove the input shaft assembly (C) from the range box.
RW18359-UN: Input Shaft Assembly

LEGEND:
A - Front Bearing Cone

B - Knife-Edge Puller
C - 2-11/16 in. Disk
D - Push-Puller with Legs
Remove the snap ring in the front of bearing cone (A).

Remove the bearing cone using tools as shown.
0341
478 478
0342
tm1500 - 7600, 7700 and 7800 Tractors

Input Shaft-Cross-Sectional View
Input Shaft-Cross-Sectional View

LEGEND:
A - Cap Screw N - Snap Ring (Use Thickest of Snap Ring Set)

B - Adjusting Ring Retainer O - D Range Gear
C - Snap Ring (Select Fit) P - Snap Ring (Select Fit)
D - Lube Passage Seal Q - E Range Synchronizer
E - Bushing (If equipped with Creeper) R - E Range Gear (40K)
F - Front Bearing Cone S - Oil Lead Hole (Plugged for 30K)
G - Front Bearing Cup T - Input Shaft
H - Adjusting Ring U - Rear Bearing Cone
I - Snap Ring V - Rear Bearing Cup
J - Thrust Washer W - Snap Ring
K - C Range Gear X - Gap (synchronizer cone to gear face)
L - Snap Ring (Select Fit)
M - C-D Range Synchronizer
Disassemble the input shaft and replace parts as necessary.
NOTE: The lube passage seal may remain with the transmission output shaft.
If necessary, remove rear bearing cone using a knife-edge puller and press.
Park Pawl Gear (K) and (O) Maximum Endplay 5.08 mm (0.20 in.)
Clearance at Gap (X) Each Side 1.02 mm-2.29 mm

(0.04 in.-0.09 in.)
0342
479 479
0343
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Input Shaft
Assemble and Install Input Shaft
RW18362-UN: Input Shaft
CAUTION:
Heat bearing in a bearing heater. Do not exceed 150°C (300° F). Plan a safe
handling procedure to avoid burns.
NOTE:
Refer to Input Shaft-Cross-Sectional View during assembly.
Install the heated rear bearing cone onto the input shaft. Allow to cool and seat the bearing
against the shoulder using a brass drift.
Assemble gears, synchronizers, snap rings, and thrust washer on input shaft.
Install the inner bushing using a 1-13/16 in. driver disk and a 1-3/4 in. pilot disk if equipped with
creeper transmission. Install bushing tight to bottom of bore.
Install the heated front bearing cone (A) onto the input shaft against the inner snap ring. Allow to
cool and seat the bearing against the snap ring using a brass drift.
NOTE:
Front bearing retaining snap rings are available in various thicknesses. Use the
thickest snap ring that can be installed.
Install snap ring (B).
0343
480 480
0344
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Input Shaft End Play
Adjust Input Shaft End Play
RW18368-UN: Input Shaft End Play

LEGEND:
A - Dial Indicator
B - Adjusting Ring
C - Adjusting Ring Retainer
D - Retainer Cap Screw
Place the range box so the shaft is in a vertical position.

Install a dial indicator (A) and tighten adjusting ring (B) until the shaft has 0.013-0.08 mm
(0.0005-0.003 in.) end play.
Install retainer (C) in the nearest notch.
Install retainer cap screw (D) and tighten to 25 N·m (18 lb-ft).
Install the C-D range shifter fork and the E range shifter fork.
Install the differential drive shaft, park pawl, shifter rails, and shifter cover.
Install the MFWD clutch housing, if equipped, or range box bottom cover. (See Remove MFWD
Clutch Housing, Group 00.)
Install the range box to the differential case. (See Install Range Box, Group 00.)
NOTE:
Make sure the lube passage seal is installed between the transmission output
shaft and the range box or creeper transmission input shaft.
Install transmission/creeper transmission, if equipped, to drive train. (See Install

Transmission/Creeper Transmission, Group 00.)
0344
481 481
0345
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Splitting Stand.......D05007ST [Sub for JDG12-2]

Remove and install MFWD axle
RW15661-UN: D05007ST
Splitting Stand Adapter Kit.......D05149ST

Adapts splitting stand for removal and installation of
MFWD axle
RW15662-UN: D05149ST

RW19933-UN: JDG752

removal
RW25082-UN: JDG809
0345
482 482
for JDG762]
removal
RW25083-UN: JDG830
Wheel and Axle Lift.......JT05726 [Sub for JT27707]

Remove and install wheels
RW20975-UN: JT07122
Splitting Stand Adapter.......JT07122-3 [Used with

RW25062-UN: JT07122-3
T70K TORX ® Socket.......JD10132 [Included in

JDG3150 ]
Remove PTO on European Version tractors
RW20983-UN: JD10132
0345
483 483
0346
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Rear PTO Removal Tool.......JT07130

Remove and install rear PTO
Front PTO Lifting Brackets.......DFRW80 [ Dealer

Fabricated Tool-See Section 99]
Remove and install front PTO
0346
484 484
0347
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
0347
485 485
0348
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
MFWD Clutch-to-Range/Reduction Torque 50 N·m (37 lb-ft)

Gear Box Cap Screws
MFWD Axle Pivot Pin Retainer Torque 310 N·m (228 lb-ft)
Cap Screws
Front Wheel-to-Hub Cap Torque 600 N·m (442 lb-ft)

Screws
Rear PTO-to-Differential Torque 226 N·m (165 lb-ft)

Case Cap Screws
Centerlink Bracket-to-Differential Torque 650 N·m (480 lb-ft)

Case Cap
Screws
Final Drive-to-Differential Case Cap Torque 230 N·m (170 lb-ft)

Screws
Front PTO-to-Frame Cap Torque 600 N·m (442 lb-ft)

Screws

Screws
0348
486 486
0349
tm1500 - 7600, 7700 and 7800 Tractors

Sealing Instructions
Sealing Instructions
chloride can be used.
forms beads, repeat procedure.
Apply a thin even layer of TY16021 Plastic Gasket to one surface of the joint. Narrow overlap
0349
487 487
0350
tm1500 - 7600, 7700 and 7800 Tractors

MFWD Axle Repair-Use CTM
MFWD Axle Repair-Use CTM
RW14298-UN: MFWD Axle Repair CTM
For complete repair information on the MFWD Axle, component technical manual is also
required.
0350
488 488
0351
tm1500 - 7600, 7700 and 7800 Tractors

Remove MFWD Clutch
Remove MFWD Clutch
RW21102-UN: MFWD Clutch

Drain MFWD clutch.
Remove MFWD drive shaft.
Remove transmission shields and large suction line.
Disconnect lines and hose from auxiliary steering pump and MFWD clutch.
Disconnect line clamp on left side of range/reduction gear box.
Disconnect wiring harness from MFWD solenoid.
For tractors WITH secondary brake, perform the following step:
Disconnect secondary brake cable.
Support MFWD clutch with floor jack, remove cap screws and MFWD clutch.
0351
489 489
0352
tm1500 - 7600, 7700 and 7800 Tractors

Install MFWD Clutch
Install MFWD Clutch
Install the MFWD clutch noting the following:

group.)
Tighten the MFWD clutch-to-range/reduction box cap screws to 50 N·m (37 lb-ft).
0352
490 490
0353
tm1500 - 7600, 7700 and 7800 Tractors

Remove MFWD Axle
Remove MFWD Axle
RW21103-UN: Splitting Stand and MFWD Axle

Remove front weights, if equipped.
Disconnect drive shaft from axle.
Disconnect oil lines (A) from axle.
Install JT07122-1 Front Splitting Stand and JT07122-4 Adapters (B) using holes in side frame.
Raise front of tractor and remove tires and fenders.
RW21104-UN: MFWD Axle on Splitting Stand
Install D05007ST Splitting Stand and D05149ST Attachments on axle.

Remove axle pivot pin retainer (A) and pivot pin.
Remove axle.
0353
491 491
0354
tm1500 - 7600, 7700 and 7800 Tractors

Install MFWD Axle
Install MFWD Axle
RW21105-UN: MFWD Axle
Install the axle making sure it is fully rearward. Note the following:
Install pivot pin making sure it is fully rearward.
Add shims until one shim (A) slides over front of pivot pin (B).
Install the final shim and the retainer.
Tighten pivot pin retainer cap screws to 310 N·m (228 lb-ft).
Tighten wheel-to-hub cap screws to 600 N·m (442 lb-ft).
0354
492 492
0355
tm1500 - 7600, 7700 and 7800 Tractors

Remove Rear PTO Assembly
Remove Rear PTO Assembly
RW21097-UN: PTO Cooling and Pressure Lines, Elect. Conn.

LEGEND:
A - Hitch Centerlink
B - SMV Bracket
C - PTO Clutch Cooling Line
D - Breakaway Coupler Bracket Cap Screws
E - Breakaway Coupler Drain Lines
F - PTO Clutch Pressure Line
G - Wiring Connectors

Remove the drawbar.
Remove both plugs from the bottom of the differential case and drain oil.
Remove parts (A-E).
NOTE:
Hoses and brackets for trailer brake, motor return, or power beyond options may also
have to be removed or disconnected.
Disconnect parts (F) and (G).
NOTE:
European tractors will require a KJD10132 T70 TORX ® Socket to remove the top, center
centerlink bracket cap screw.
For tractors WITH shiftable PTO, perform the following step:

Disconnect the shiftable PTO control cable.
RW21098-UN: PTO-to-Diff & Diff-to-Centerlink Cap Screw

Install the JT07130 PTO Removal Tool (A) on the centerlink bracket.
NOTE:
Use the middle hole on centerlink brackets having three holes.
Remove the ten PTO-to-differential case cap screws and the top two centerlink-to-differential case cap
screws.
Remove the PTO.
0355
493 493
0356
tm1500 - 7600, 7700 and 7800 Tractors

Install Rear PTO Assembly
Install Rear PTO Assembly
Install the rear PTO assembly noting the following:

group.)
Install PTO drive shaft with snap ring towards the PTO clutch.
Tighten the rear PTO-to-differential case cap screws to 226 N·m (165 lb-ft).
Tighten the centerlink bracket-to-differential case cap screws to 650 N·m (480 lb-ft).
0356
494 494
0357
tm1500 - 7600, 7700 and 7800 Tractors

Remove Front PTO Assembly
Remove Front PTO Assembly
RW22305-UN: Front PTO Mounts
Disconnect wiring harness from PTO control valve (A).

Remove front side shields.
Install DFRW80 Front PTO Lifting Brackets (B).
Cover hood and front grille screen with a tarp.
Install JDG23 Engine Lift Bracket and chains on front PTO lift brackets.
Remove bolts (C).
Remove the PTO assembly by lowering and pulling forward at the same time.
0357
495 495
0358
tm1500 - 7600, 7700 and 7800 Tractors

Install Front PTO Assembly
Install Front PTO Assembly
RW22307-UN: Front PTO Drive Shaft Cutaway
Install the front PTO assembly noting the following:

Inspect drive shaft coupling O-rings (A) for damage.
Install spring (B) in end of drive shaft.
Tighten front PTO-to-frame cap screws to 600 N·m (442 lb-ft).
Connect wiring harness.
0358
496 496
0359
tm1500 - 7600, 7700 and 7800 Tractors

Remove Final Drive
Remove Final Drive

CAUTION:
Turn wheels out until they contact the floor.
0359
497 497

IMPORTANT:
CAUTION:
the cab to drop.
IMPORTANT:
IMPORTANT:
0359
498 498
RW21099-UN: Final Drive Assembly
RW20657-UN: Hydraulic Filter Oil Line

LEGEND:
A - JT05726 Wheel and Axle Lift

B - Charge Pump-to-Hydraulic Filter Oil Line
C - Sun Pinion Shaft
D - Ring Gear
E - Brake Backing Plate
F - Brake Disk
Raise the side of the tractor that the final drive is being removed.
IMPORTANT:
DO NOT apply excessive lifting force to support tractor. Binding could occur during
removal.
Install the lift (A) on the final drive.
For RIGHT SIDE final drive, perform the following step:
Disconnect the oil line (B), using JDG752 Crows Foot Wrench to gain access to the final drive-
to-differential case upper cap screws.
Remove the final drive-to-differential case cap screws.
CAUTION:
Parts (C-F) can fall causing possible injury.
Carefully move the final drive away from the differential case.
Lower tractor to the splitting stand making sure the tractor is firmly supported.
0359
499 499
0360
tm1500 - 7600, 7700 and 7800 Tractors

Install Final Drive
Install Final Drive
Install the final drive noting the following:

Clean sealing surfaces on axle housing, final drive ring gear, and differential case and apply
TY16021 Plastic Gasket. (See Sealing Instructions, this group.)
Tighten the final drive-to-differential case cap screws to 230 N·m (170 lb-ft).
Tighten open station rear mount cap screws to 400 N·m (295 lb-ft).
0360
500 500
0361
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Solenoid Coil-to-Valve Nut Torque 4 N·m (3 lb-ft)
Solenoid Valve-to-Housing Torque 10 N·m (7 lb-ft)

Cap Screw
PTO Switch Spring Free Length (approximate) 21 mm (0.8 in.)
PTO Lever Spring Free Length (approximate) 43 mm (1.7 in.)

0361
501 501
0362
tm1500 - 7600, 7700 and 7800 Tractors

MFWD Switch
MFWD Switch
RW21844-UN: MFWD Switch
Disconnect battery ground.

Remove the shift console trim ring and the front cover.
Disconnect the wiring harness connector and remove MFWD switch (A).
0362
502 502
0363
tm1500 - 7600, 7700 and 7800 Tractors

MFWD Solenoid
MFWD Solenoid
RW20856-UN: MFWD Solenoid
NOTE:
The MFWD solenoid (A) is located on the bottom rear of the MFWD clutch
housing.
Tighten the valve-to-housing cap screws evenly to 10 N·m (7 lb-ft).

Rotate the coil so the corners do not contact the valve-to-housing cap screw heads.
Tighten coil-to-valve nut to 4 N·m (3 lb-ft).
0363
503 503
0364
tm1500 - 7600, 7700 and 7800 Tractors

Differential Lock Switch
Differential Lock Switch
RW21721-UN: Cab Floor
Remove the floor mat.

Remove console cover (A).
Remove floor board cap screws.
Disconnect wiring harness connector and remove floor board (B).
RW21722-UN: Differential Lock Switch
Remove switch (A) from floor board.
0364
504 504
0365
tm1500 - 7600, 7700 and 7800 Tractors

Differential Lock Solenoid
Differential Lock Solenoid
RW21723-UN: Differential Lock Solenoid
NOTE:
The differential lock solenoid (A) is located on the top of the differential case
ahead of the transmission oil fill tube.

0365
505 505
0366
tm1500 - 7600, 7700 and 7800 Tractors

RW35080-UN: Lower Park Lock Inner Linkage
NOTE:
Drive train removal is required if the lower park lock inner linkage (A) requires
repair.
0366
506 506
0367
tm1500 - 7600, 7700 and 7800 Tractors

PTO Switches
PTO Switches
RW35045-UN: Front and RearPTO Switches

LEGEND:
A - Rear PTO Switch

B - Front PTO Switch

Remove the shift console trim ring and the front and rear console covers.
RW21724-UN: PTO Switch-Cutaway

LEGEND:
A - Knob
B - Knob Cap
C - Snap Ring
D - Washer
E - Spring
F - Washer
G - Collar
H - Shift Console
I - Switch
Remove knob cap (B) and snap ring (C).

Remove knob (A) and parts (D-G).
Disconnect wiring harness connector and remove the switch from under the control panel.
Replace parts or switch as necessary.

Reassemble and install switch.
0367
507 507
0368
tm1500 - 7600, 7700 and 7800 Tractors

PTO Shift Lever
PTO Shift Lever
RW40050-UN: Shift Console-PTO Shift Lever

Remove the shift console trim ring and the front and rear console cover.
Remove control panel screws (A) and lift the panel.
Remove panel (B) screws.
RW21725-UN: PTO Shift Lever Assembly-Cutaway
LEGEND:
A - Knob
B - PTO Lever Assembly
C - Nut with Washer (2 used)
D - Creeper Shift Lever Assembly
E - Nut
F - Snap Ring
G - Spring Retainer
H - Spring
I - Bushing
J - Hub
K - Cap Screw with Washer
L - Spacer [ Spacer used without creeper]
Remove knobs (A), nuts (C), and cap screw (K).

Remove console plate.
Remove nut (E).
Remove bracket and creeper lever assembly (D), (if equipped), or spacer (L).
Remove parts (F-H).
Remove PTO shift lever assembly (B).
Remove hub (J).

0368
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tm1500 - 7600, 7700 and 7800 Tractors

PTO Clutch Solenoid
PTO Clutch Solenoid
RW21726-UN: PTO Clutch Solenoid
NOTE:
The clutch solenoid (A) is located on the right side of the PTO housing behind
the shift valve housing.

0369
509 509
0370
tm1500 - 7600, 7700 and 7800 Tractors

PTO Speed Sensor
PTO Speed Sensor
RW21727-UN: PTO Speed Sensor
NOTE:
The speed sensor (A) is located on the PTO housing ahead of the PTO master
shield.
Inspect, replace parts as necessary, and reassemble.
0370
510 510
0371
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Clutch Spring Washer Compressor.......JDG303

Compress spring washers in clutch
RW18191-UN: JDG303
Bearing Cup Puller.......JDG811

Remove MFWD clutch shaft rear bearing cup
RW22137-UN: JDG811
Remove and install MFWD ring gear hub retainer
RW25360-UN: JDG928
0371
511 511
0372
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

bushings
0372
512 512
0373
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Front Bearing Quill Cap Screw Torque 26 N·m (28 lb-ft)
Clutch Assembly End Play 0.025-0.10 mm

(0.0009-0.004 in.)
0373
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0374
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- MFWD Clutch
General Repair Procedures- MFWD Clutch
NOTE:
to emphasize the need for attention to detail and care when servicing the clutch.
Thoroughly clean the outside of the housing to reduce the possibility of contamination.

Completely clean all components after any failure that generates contamination.
Perform specified end play check.
Install the correct end play shim pack.
Needle bearings, thrust washers and seals must be lightly coated with petroleum jelly during
assembly.

Clutch Assembly
Clean all parts with clean suitable solvent and use moisture-free air to dry all parts and clean oil
passages.
IMPORTANT:
Clutch Packs
Clean all oil passages.
NOTE:
Bearings
bearing.
0374
514 514
Shafts
Gears
0374
515 515
0375
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble MFWD Clutch
Disassemble MFWD Clutch
RW21300-UN: MFWD Clutch Assembly
Remove the MFWD clutch. (See Remove MFWD Clutch, Group 00.)
Remove the auxiliary steering pump. (See Remove Auxiliary Steering Pump, Section 60, Group
05.)
Remove four cap screws (A).
Remove quill (B) with sealing rings.
0375
516 516
0376
tm1500 - 7600, 7700 and 7800 Tractors
MFWD Clutch-Cross-Sectional View
With Secondary Brake

With Secondary Brake
RW20840C-UN: MFWD Clutch W/Secondary Brake Cross-Sect View

LEGEND:
A - Clutch Shaft Q - Rear Bearing Cone

B - Quill R - Rear Bearing Cup
C - O-Ring Packing (2 used) S - Plug
D - Shim Pack T - Sealing Ring (2 used)
E - Front Bearing Cup U - Snap Ring
F - Front Bearing Cone V - Backing Plate
G - Lock Nut W - Separator Plate (8 used)
H - Clutch Return Spring (2 used) X - Disk (9 used)
I - Inner Piston Packing Y - Clutch Hub
J - Clutch Piston Z - Piston Backup Plate
K - Outer Piston Packing AA - Thrust Washer
L - Brake Band Assembly BB - O-Ring Packing (2 used)
M - Pressure Plate CC - Clutch Housing
N - Clutch Gear
O - Bushing (2 used)
P - Thrust Washer
0376
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tm1500 - 7600, 7700 and 7800 Tractors

Less Secondary Brake

Less Secondary Brake
RW20840A-UN: MFWD Clutch Less Secondary Brk -Cross-Sect View

LEGEND:
A - Clutch Shaft P - Rear Bearing Cone

B - Quill Q - Rear Bearing Cup
C - O-Ring Packing (2 used) R - Plug
D - Shim Pack S - Sealing Ring (2 used)
E - Front Bearing Cup T - Snap Ring
F - Front Bearing Cone U - Backing Plate
G - Lock Nut V - Separator Plate (8 used)
H - Clutch Return Spring (2 used) W - Disk (9 used)
I - Inner Piston Packing X - Clutch Hub
J - Clutch Piston Y - Piston Backup Plate
K - Outer Piston Packing Z - Thrust Washer
L - Pressure Plate AA - O-Ring Packing (2 used)
M - Clutch Gear BB - Clutch Housing
N - Bushing (2 used)
O - Thrust Washer
NOTE:
0377
518 518
Refer to MFWD Clutch With Secondary Brake or MFWD Clutch Without

Secondary Brake- Cross-Sectional View during disassembly and assembly.

LEGEND:
A - Roll Pin
B - Lever Shaft
C - Swing Link Pivot Shaft
D - Anchor Shaft Plug
E - M-6 Cap Screw
For MFWD WITH Secondary Brake, perform the following steps:

Remove the brake actuating lever shaft-to-brake band assembly roll pin (A).
Remove lever shaft (B).
Remove swing link pivot shaft (C).
Remove the anchor shaft plug and remove shaft (D) using an M-6 cap screw (E) in the threaded
hole in the shaft.
RW21302-UN: Clutch and Shaft Bearings

LEGEND:
A - Clutch Shaft
B - Shim Pack
D - Front Bearing Cone
For all MFWD tractors, perform the following steps:

Put the clutch housing on its rear end and remove parts (A-D).
RW21303-UN: Secondary Brake Band Assembly and Gear

LEGEND:
A - Secondary Brake Band Assembly

B - Clutch Pack
C - MFWD Drive Gear
D - Rear Bearing Cone
0377
519 519
Remove the clutch/drive gear assembly from the housing.

For MFWD WITH Secondary Brake, perform the following step:
Remove the secondary brake band assembly (A) from the clutch/drive gear assembly.
Remove the clutch pack (B) from the drive gear (C).
Remove the rear bearing cone (D) and the shaft-to-rear bearing thrust washer.
Remove rear bearing cup using JDG811 Bearing Remover.
Install a new bearing cup in the housing, using a 2-5/8 in. driver disk.
IMPORTANT:
The plug must be installed in the oil lead hole that intersects with the cross hole
between the sealing ring grooves.
RW21304-UN: Clutch Shaft
Inspect the shaft making sure the plug (A) is installed in the end of the shaft.
Inspect the shaft sealing rings (B).
0377
520 520
0378
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble MFWD Clutch Pack
Disassemble MFWD Clutch Pack
RW21305-UN: Clutch Hub and Gear
Remove the clutch hub-to-gear thrust washer (A).

Inspect the bushings (B). Install new bushings flush to 0.5 mm (0.020 in.) below the surfaces
using a 1-9/16 In. pilot disk and a 2 in. driver disk.

LEGEND:
A - Lock Nut
B - JDG303 Spring Compressor Tool
C - Reinforcing Bar
D - Clutch Return Spring (2 used)
E - Clutch Piston
Unstake the lock nut (A).

Place the clutch assembly in a press and install a JDG303 Spring Compressor Tool (B) with a
reinforcing bar (C).
Compress the clutch return springs (D) and remove nut (A).
Remove clutch piston (E).
RW21307-UN: Clutch Plate/Disc Pack

LEGEND:
A - Snap Ring
B - Backing Plate
C - Disk (9 used)
E - Pressure Plate

Remove parts (B-E).
0378
521 521
RW21308-UN: Hub and piston Backup Plate
Inspect sealing rings (A) and piston backup plate (B).
0378
522 522
0379
tm1500 - 7600, 7700 and 7800 Tractors

Assemble MFWD Clutch Pack
Assemble MFWD Clutch Pack
RW21309-UN: Hub and piston Backup Plate
Install the piston backup plate on the hub with the large inside chamfer (A) toward the threads
(B) using a press.
RW21307-UN: Clutch Plate/Disc Pack

LEGEND:
A - Snap Ring
B - Backing Plate
C - Disk (9 used)
E - Pressure Plate
Install pressure plate (E) on the clutch hub.

Install disks (C) and separator plates (D) alternately, starting with a disk.
Install backing plate (B) and snap ring (A).
RW21310-UN: Clutch Hub Assembly

LEGEND:
A - Clutch Hub Assembly

B - Hub-to-Gear Thrust Washer
C - Clutch Piston
D - Clutch Return Spring (2 used)
E - Lock Nut
F - Convex Side of Return Spring
Put the clutch hub assembly (A) in the MFWD drive gear aligning the clutch plates. DO NOT
install the hub-to-gear thrust washer (B).
IMPORTANT:
Install BOTH return springs with the convex side (F) up, toward the threads (outer
diameter against the clutch piston).
Install parts (C-E).
0379
523 523
RW21311-UN: Clutch Assembly and Drive Gear
Place the clutch assembly/drive gear in a press and install a JDG303 Spring Compressor Tool
with a reinforcing bar.
Compress the springs until flat and install the special lock nut.
Release the force on the springs and verify the springs are flat.
Compress the springs and readjust the nut as necessary to ensure springs are flat.
Stake the nut to the hub.
Remove the assembly from the press.
RW21312-UN: Clutch Hub and Gear
Remove the clutch assembly from the drive gear and install the hub-to-gear thrust washer (A).
Install the clutch assembly into the drive gear.
0379
524 524
0380
tm1500 - 7600, 7700 and 7800 Tractors

Assemble MFWD Clutch
Assemble MFWD Clutch
RW21313-UN: Brake Band Assembly
Install rear bearing cone (A) in the cup.

Coat the thrust washer (B) with grease, to hold it in position, and install the washer into the drive
gear.
For MFWD WITH Secondary Brake, perform the following steps:
Install the brake band assembly (C) onto the drive gear.
RW21314-UN: Secondary Brake Band Assembly
Position the brake band linkage (A) as illustrated.

Install the clutch assembly into the housing making sure the shaft-to-rear bearing thrust washer
stays in position in the MFWD drive gear.

LEGEND:
A - Roll Pin
B - Lever Shaft
C - Swing Link Pivot Shaft
D - Anchor Shaft Plug
E - M-6 Cap Screw
0380
525 525
For MFWD WITH Secondary Brake, perform the following steps.

Install a M-6 cap screw (E) into anchor shaft (D) and install the shaft through the housing and
the brake linkage.
Install the anchor shaft plug with O-ring.
Install the swing link pivot shaft with O-ring (C) through the housing and the brake linkage.
Install the lever shaft (B) through the housing and the brake linkage.
Install the brake band assembly-to-lever shaft roll pin (A).
RW21315-UN: Clutch Shaft and Bearings

LEGEND:
A - Clutch Drive Shaft

B - Front Bearing Cone
D - Bearing Quill

Install the shaft (A) with front bearing cone (B) into the housing through the clutch assembly and
the rear bearing.
Install bearing cup (C).
IMPORTANT:
DO NOT install shims.
Install bearing quill (D) and bearing quill-to-housing cap screws.
Tighten cap screws to 26 N·m (18 lb-ft).
Rotate the clutch assembly several times both directions to seat the bearings.
0380
526 526
Install a dial indicator with the pointer resting on the end of the drive shaft.
Move the clutch assembly up and down, using a pry bar under the MFWD drive gear. Note the
end play reading.
Remove the dial indicator and the bearing quill.
Install a shim pack to provide 0.025-0.10 mm (0.0009-0.004 in.) end play.
Install the bearing quill with O-rings.
Install the cap screws and tighten to 26 N·m (18 lb-ft).
Install the auxiliary steering pump. (See Install Auxiliary Steering Pump, Section 60, Group 05.)
Install the MFWD clutch. (See Install MFWD Clutch, Group 00.)
0380
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0381
tm1500 - 7600, 7700 and 7800 Tractors

MFWD Axle Repair-Use CTM44
MFWD Axle Repair-Use CTM44
RW14298-UN: MFWD Axle Repair CTM
For complete repair information on the MFWD axle, component technical manual is required.
Use the component technical manual CTM44 in conjunction with this machine manual.
0381
528 528
0382
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Bearing Cup Installer.......JDG135

Install bearing cup
RW13728-UN: JDG135
0382
529 529
0383
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Rear Differential Removal Tool.......JT07131

Remove differential housing from differential case

Remove and install bushings, bearings, bearing cups, and
oil seals
17-1/2 Ton Puller Set.......D01173AA

Remove and install bearings
0383
530 530
0384
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Differential Ring Gear Cap Screws Torque 210 N·m (155 lb-ft)
Differential Housing Cover Torque 76 N·m (55 lb-ft)

Cap Screws
Bearing Quill Cap Screws Torque 90 N·m (66 lb-ft)
Differential Bearing Preload 0.05-0.13 mm (0.002-0.005 in.)
Backlash ± 0.11 mm (0.004 in.)

Of Etched Number on OD of Gear
0384
531 531
0385
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Rear Differential
NOTE:
differential.

assembly.
Perform specified preload and backlash checks.

Inspect the pinion shaft and ring gear before removal as follows:
and damage.
IMPORTANT:
150°C (300°F).

Bearings
damage the bearing.
bearings for roughness of rotation and excessive wear of rollers.
Both the bearing cone and roller assembly should be replaced if either the cup or cone
has excessive wear.
Shafts
0385
532 532

Gears
Examine the gear teeth for excessive wear. Replace as necessary.
The pinion shafts should be inspected for loose fit and/or complete disengagement.
Inspect the pinion gears for damaged or excessively worn teeth.
Differential Lock
IMPORTANT:
DO NOT use solvent to clean the disks. Use a lint free cloth. New disks should
be soaked in hydraulic oil for 15 minutes before assembly.
Inspect the separator plate ears for excessive wear or damage. Check the plates for
flatness.
Inspect the disk lugs and hub splines for excessive wear or damage. Inspect the disks for
worn or scored surfaces.
NOTE:
If the disk facing material chips, flakes, or scratches easily, the disk should
be replaced regardless of facing thickness.
0385
533 533
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tm1500 - 7600, 7700 and 7800 Tractors

Remove Differential
Remove Differential
RW21653-UN: Differential Assembly
Remove PTO. (See Remove PTO, Group 00.)

Remove both final drives. (See Remove Final Drive, Group 00.)
Remove both differential quills with shims.
RW21654-UN: Differential Quills
Retain shims with the same quill.
RW21655-UN: Differential
Install the JT07131 Rear Differential Removal Tool (A).

Remove the differential using the removal tool and a hoist.
0386
534 534
0387
tm1500 - 7600, 7700 and 7800 Tractors

Differential-Cross-Sectional View
RW21656-UN: Differential-Cross-Sect View

LEGEND:
A - Left Bearing Quill M - Differential Cover

B - Bearing Cone N - Bearing Cup
C - Bearing Cup O - Bearing Cone
D - Thrust Washer P - Right Bearing Quill
E - Bevel Pinion Gear Q - Sealing Ring (2 used)
F - Anti-Rotation Washer R - Spherical Thrust Washer (3 used)
G - Bevel Lock Gear S - Bevel Pinion Shaft (3 used)
H - Thrust Washer T - Needle Roller Thrust Washer (3 used)
I - Disk (3 used) U - Needle Roller Bearing (69 used)
J - Separator Plate (3 used) V - Tanged Thrust Washer (3 used)
K - Ring Gear W - Snap Ring (3 used)
L - Differential Lock Piston X - Bevel Pinion (3 used)
Y - Differential Housing
0387
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Differential
IMPORTANT:
If differential ring gear is replaced, pinion shaft must also be replaced since gear and
shaft are a matched set. Be sure number stamped on ring gear and pinion end of
shaft are the same. Adjust cone point when replacing ring gear and pinion shaft.
(Refer to Adjust Cone Point-Section 50, Group 15 for PST or Section 55, Group 20 for
PowrQuad ™ .)
Inspect gear teeth on gear set for excessive wear or damage. Remove gear from housing if
necessary.
CAUTION:
Heat ring gear in a bearing heater. Use a thermometer and do not exceed 150°
C (300°F).
Install ring gear on housing by heating gear to 150°C (300°F).

Remove the 12 differential cap screws (B).
NOTE:
Refer to Differential-Cross-Sectional View during disassembly and assembly.
RW21658-UN: Differential Ring Gear
Remove the cover by putting the differential on blocks and using a brass drift against the
differential bevel lock gear.
0388
536 536
RW21659-UN: Differential Lock Piston
Remove the differential lock piston from the cover by applying air to lock piston inlet (A).
Install new bearing cups in differential housing and cover using a JDG135 Driver Disk. Make
sure the cups are seated in the bottoms of the bores.
RW21660-UN: Differential Bearing
Install new differential bearing cones. Make sure cones are seated against shoulders.
Install the bearing cone on the left quill using a 3-3/8 in. driver disk.
Heat the right quill bearing cone and install onto the quill against the shoulder. Allow to cool and
seat the bearing cone using a brass drift. (See General Repair Procedures, this group.)
Inspect the differential lock sealing rings (A).
RW21661-UN: Differential Bevel Lock Gear
Remove differential bevel lock gear with thrust washer (A), disks (B), and separator plates (C).
RW21662-UN: Pinion Gears and Shafts
Remove snap ring (A) from the shaft groove of ONE of the pinions.
Push the shaft outward from the housing.
Remove the snap ring, tanged thrust washer, needles, bevel pinion, needle thrust washer, and
spherical thrust washer from the housing.
Remove the anti-rotation washer (B).
0388
537 537
RW21663-UN: Pinion Assembly
Remove the remaining pinion assemblies to the inside of the housing by pushing the shaft
inward until it clears the housing.
Check pinion gear to shaft endplay. Maximum endplay is 4 mm (.160 in.).
Disassemble the pinions as necessary.
RW21664-UN: Bevel Gear and Thrust Washer
Remove the bevel gear and thrust washer (A).
0388
538 538
0389
tm1500 - 7600, 7700 and 7800 Tractors

Assemble Differential
Install the bevel gear and thrust washer (A) into the housing.
RW21665-UN: Differential Housing
Coat the spherical thrust washers with light clean grease and install into housing making sure
tangs (A) are positioned in the recess.
RW21666-UN: Bevel Pinion and Shaft-Cutaway

LEGEND:
A - Bevel Pinion
B - Needle Roller Bearing (23 used)
C - Needle Thrust Washer
D - Bevel Pinion Shaft
E - Tanged Thrust Washer
F - Snap Ring
0389
539 539
Coat the ID of the differential bevel pinions (A) with light clean grease and install the needle
roller bearings (B).
Install the needle thrust washers (C) behind the 23 needle bearings in the pinions.
IMPORTANT:
The needle thrust washer must be between the needles and the spherical thrust
washer.
Assemble the tanged washer (E) and snap ring (F) onto two of the pinion shafts.
Install the pinion shafts (D) into two of the pinion gear assemblies.
RW21663-UN: Pinion Assembly
Install the pinion assembly, from the inside, into the spherical thrust washer and through the
housing. Repeat for the second pinion.
RW21667-UN: Anti-Rotation Washers
Install the shaft anti-rotation washer (A) in the slots of the two shafts in the housing.
RW21672-UN: Pinion Gears and Shafts

LEGEND:
A - Pinion Assembly
B - Spherical Thrust Washer
C - Tanged Washer
D - Snap Ring
E - Anti-Rotation Washer
Install the third pinion assembly (A) against the spherical thrust washer (B) in the housing.
Install the shaft, from the outside, through the housing, spherical thrust washer and pinion
assembly.
Install the tanged washer (C) and snap ring (D) as the shaft approaches the anti-rotation washer
(E).
Rotate the shaft until the shaft slot engages the anti-rotation washer and seat the snap ring.
0389
540 540
R35410-UN: Bevel Lock Gear
Install differential bevel lock gear (A) making sure thrust washer (B) is in position.
RW21668-UN: Piston and Differential Cover
Coat the seal lips with oil and install piston (A) into the differential cover and apply grease to
retain the piston in the housing.
RW21669-UN: Differential Cover, Disks, and Plates
Install the disks and separator plates alternately, starting with a disk against the housing.
Install the differential cover.
Tighten the 12 housing cover cap screws to 76 N·m (55 lb-ft).
Install the differential into the case using JT07131 Lifting Tool (A) and a hoist.
NOTE:
The differential lock oil line fitting is positioned on the right quill.
0389
541 541
Install both bearing quills with the same number of shims that were removed or enough shims to
assure end play and backlash.
Install right and left bearing quill cap screws and tighten to 90 N·m (66 lb-ft).
Remove the lifting tool.
Adjust differential preload and backlash. (See Adjust Differential Preload and Adjust Differential
Backlash, in this group.)
0389
542 542
0390
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Differential Preload
RW21670-UN: Differential Preload Procedure
Tighten bearing quill cap screws to 90 N·m (66 lb-ft).

Check for a measurable amount of backlash between differential ring gear and drive shaft
pinion.
IMPORTANT:
Rotate the differential several times each direction to seat the roller bearings. Repeat
before each end play measurement.
Rotate the differential to seat the bearings before measuring the end play.
Install a dial indicator on the case with the pointer resting on a smooth surface of the differential
housing.
Move the differential housing in each direction noting the total end play.
NOTE:
Shims are available in various sizes. (See Parts Catalog). Measure shims
individually for accurate measurement.
Deduct or add shims to either bearing quill, (maintaining backlash), to obtain 0.05-0.13 mm
(0.002-0.005 in.) bearing preload.
0390
543 543
0391
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Differential Backlash
RW21671-UN: Differential Backlash Procdure
IMPORTANT:
Adjust backlash after preload adjustment.
Rotate the ring gear to locate the numbers etched on the OD of the gear.
Install a dial indicator on the case with the pointer resting against a ring gear tooth at the OD of
the gear.
Rotate the ring gear noting the backlash while holding the pinion shaft stationary. Check the
backlash in at least three locations 120° apart.
Adjust backlash to within ± 0.11 mm (0.004 in.) of the number etched on the OD of the gear.
IMPORTANT:
Shims must not be removed or added.
Shims may be moved from one side to the other to adjust backlash.
If backlash is high, transfer shims from the right to the left quill.
If backlash is low, transfer shims from the left to the right quill.
Install final drives. (See Install Final Drive, Group 00.)
Install PTO. (See Install PTO, Group 00.)
0391
544 544
0392
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Rear Differential Removal Tool.......JT07131

Remove differential housing from differential case

oil seals

0392
545 545
0393
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Bevel Pinion Shaft Cap Screws Torque 70 N·m (52 lb-ft)
Differential Housing Cover Cap Torque 210 N·m (155 lb-ft)

Screws
Bearing Quill Cap Screws Torque 90 N·m (66 lb-ft)
Differential Bearing Preload 0.05-0.13 mm (0.002-0.005 in.)
Backlash ± 0.11 mm (0.004 in.)

Of Etched Number on OD of Gear
0393
546 546
0394
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
differential.

assembly.
Perform specified preload and backlash checks.

Inspect the pinion shaft and ring gear before removal as follows:
and damage.
IMPORTANT:
150°C (300°F).

Bearings
damage the bearing.
has excessive wear.
Shafts
0394
547 547

Gears
Examine the gear teeth for excessive wear. Replace as necessary.
The pinion shafts should be inspected for loose fit and/or complete disengagement.
Differential Lock
IMPORTANT:
DO NOT use solvent to clean the disks. Use a lint free cloth. New disks should
be soaked in hydraulic oil for 15 minutes before assembly.
Inspect the separator plate ears for excessive wear or damage. Check the plates for
flatness.
Inspect the disk lugs and hub splines for excessive wear or damage. Inspect the disks for
worn or scored surfaces.
NOTE:
If the disk facing material chips, flakes, or scratches easily, the disk should
be replaced regardless of facing thickness.
0394
548 548
0395
tm1500 - 7600, 7700 and 7800 Tractors

Remove Differential
Remove Differential
Remove PTO. (See Remove PTO, Group 00.)

Remove both final drives. (See Remove Final Drive, Group 00.)
Remove both differential quills with shims.

Retain shims with the same quill.
Install the JT07131 Rear Differential Removal Tool (A).
Remove the differential using the removal tool and a hoist.
0395
549 549
0396
tm1500 - 7600, 7700 and 7800 Tractors

Differential-Component Identification
Differential-Component Identification
LEGEND:
A - Left Bearing Quill

B - Bearing Cone
C - Bearing Cup
D - Thrust Washer
E - Bevel Pinion Gear
F - Anti-Rotation Washer
G - Thrust Washer
H - Bevel Lock Gear
I - Disk (3 used)
J - Separator Plate (3 used)
K - Ring Gear
L - Differential Lock Piston
M - Differential Cover
N - Bearing Cup
O - Bearing Cone
P - Right Bearing Quill
Q - Sealing Ring (2 used)
R - Spherical Thrust Washer (3 used)
S - Bevel Pinion Shaft (3 used)
T - Needle Roller Thrust Washer (3 used)
U - Needle Roller Bearing (69 used)
V - Tanged Thrust Washer (3 used)
W - Snap Ring (3 used)
X - Bevel Pinion (3 used)
Y - Differential Housing
0396
550 550
0397
tm1500 - 7600, 7700 and 7800 Tractors

RW70053-UN: Differential-Cross-Sect View
0397
551 551
0398
tm1500 - 7600, 7700 and 7800 Tractors

Remove the 12 cap screws (A) and washers.
NOTE:
Refer to Differential-Cross-Sectional View during disassembly and assembly.
RW70106-UN: Differential Ring Gear
RW70107-UN: Cover, Plates and Discs

LEGEND:
A - Separator Plate (3 used)

B - Disk (3 used)
C - Differential Bevel Lock Gear
D - Thrust Washer
E - Cover
Remove the cover (E) by putting the differential on blocks and using a brass drift against the
differential bevel lock gear.
Cover (E), differential bevel lock gear (C), disks (B), separator plates (A), and thrust washer (D)
will drop to the work surface.
CAUTION:
The use of air pressure to remove component parts can cause injury. Use only
207 kPa (2.1 bar) (30 psi) of air pressure and position component so that part
to be removed cannot cause personal injury if unexpected movement occurs.
0398
552 552
RW70108-UN: Cover, Piston and Bearing Cup
RW70109-UN: Bottom View

LEGEND:
A - Piston
B - Cover
C - Lock Piston Inlet
D - Bearing Cup
Remove the differential lock piston (A) from the cover (B) by applying air to lock piston inlet (C).
Also remove bearing cup (D) using bearing puller.
RW70110-UN: Ring Gear and Housing
Remove three cap screws (C). Use slide hammer and M12 x 1.75 threaded adapter (A) to
loosen pinion shaft (B) from hub. Do not remove pinion shafts at this time.
RW70111-UN: Bevel Pinions and Pinion Hub

LEGEND:
A - Differential Bevel Pinion (3 used)

B - Needle Roller Bearings (69 used)
C - Pinion Shaft (3 used)
D - Spherical Thrust Washer (3 used)
E - Needle Thrust Washer (3 used)
F - Pinion Hub
Remove pinion hub (F), differential bevel pinion (A), and needle roller bearings (B). Do not let
needle roller bearings drop as gear is removed from shaft.
Remove needle thrust washer (E) and spherical thrust washer (D). Slide shaft (C) out. Repeat
this operation for all three pinion gears.
0398
553 553
Remove the bevel gear (A) and thrust washer (B).
RW70113-UN: Housing Bearing Cup
Turn differential housing over and remove differential housing bearing cup (A) using a bearing
puller.
Inspect gear teeth on gear set for excessive wear or damage. Remove ring gear (A) from
housing if necessary.
0398
554 554
0399
tm1500 - 7600, 7700 and 7800 Tractors

CAUTION:
Heat ring gear in a bearing heater. Use a thermometer and do not exceed 150°
C (300°F).
Install ring gear (B) on housing by heating gear to 150°C (300°F).

Install differential housing bearing cup (A) using a disc driver.
Install the thrust washer (B) and bevel gear (A) into the housing.
RW70111-UN: Bevel Pinion and Pinion Hub
0399
555 555
RW70116-UN: Pinion Shaft

LEGEND:
A - Differential Bevel Pinion (3 used)
B - Needle Roller Bearings (69 used)
C - Pinion Shaft (3 used)
D - Spherical Thrust Washer (3 used)
E - Needle Thrust Washer (3 used)
F - Pinion Hub
G - Tang
Partially install the pinion shaft (C) from the outside of the differential housing.
Apply light, clean grease to spherical thrust washers (D) and install into housing making sure
tangs (G) are positioned in the recess.
Install needle thrust washers (E) on shaft.
Apply light, clean grease to ID of differential bevel pinions (A) and install needle roller bearings
(B).
IMPORTANT:
The needle thrust washer must be between the needles and the spherical thrust
washer.
Install pinion with needle roller bearings on shaft.
Install the pinion hub (F). Move the pinion shafts inward and lift the hub slightly until the shafts
engage the hub.
Install three cap screws (A) into pinion shafts. Use a torque wrench to tighten cap screws to 70
N·m (52 lb-ft)
RW70118-UN: Separator Plates and Discs

LEGEND:
A - Separator Plate (3 used)

B - Disk (3 used)
C - Differential Bevel Lock Gear
D - Thrust Washer
Install differential bevel lock gear (C) and thrust washer (D).
Install the oil-soaked disks (B) and separator plates (A). Start with a disk and alternate with
separator plates.
0399
556 556
RW70109-UN: Cover Piston
Apply clean oil to inner and outer circumference of piston (A). Install pistoninto the differential
cover, with lip of piston down. Carefully push piston into bore so not to damage or roll seal lips.
RW70119-UN: Cover and Bearing Cup
Install cover bearing cup (A) using a disk driver.
RW70105-UN: Differentail Assembly
Install the differential cover.

Tighten 12 housing cover cap screws (A) to 210 N·m (155 lb-ft).
RW21660-UN: Differential Bearing
Install new differential bearing cones. Make sure cones are seated against shoulders.
CAUTION:
Heat bearing cone in a bearing heater. Use a thermometer and do not exceed
150°C (300°F).
Heat the right and left quill bearing cones and install onto the quills against the shoulder. Allow
to cool and seat the bearing cone using a brass drift. (See General Repair Procedures, this
group.)
Inspect the differential lock sealing rings (A).
0399
557 557
Install the differential into the case using JT07131 Lifting Tool (A) and a hoist.
NOTE:
The differential lock oil line fitting is positioned on the right quill.
Install both bearing quills with the same number of shims that were removed or enough shims to
assure end play and backlash.
Install right and left bearing quill cap screws and tighten to 90 N·m (66 lb-ft).
Remove the lifting tool.
Adjust differential preload and backlash. (See Adjust Differential Preload and Adjust Differential
Backlash, in this group.)
0399
558 558
0400
tm1500 - 7600, 7700 and 7800 Tractors

RW21670-UN: Differential Preload Procedure

Check for a measurable amount of backlash between differential ring gear and drive shaft
pinion.
IMPORTANT:
Rotate the differential several times each direction to seat the roller bearings. Repeat
before each end play measurement.
Rotate the differential to seat the bearings before measuring the end play.
Install a dial indicator on the case with the pointer resting on a smooth surface of the differential
housing.
Move the differential housing in each direction noting the total end play.
NOTE:
Deduct or add shims to either bearing quill, (maintaining backlash), to obtain 0.05-0.13 mm
(0.002-0.005 in.) bearing preload.
0400
559 559
0401
tm1500 - 7600, 7700 and 7800 Tractors

RW21671-UN: Differential Backlash Procedure
IMPORTANT:
Adjust backlash after preload adjustment.
Rotate the ring gear to locate the numbers etched on the OD of the gear.
Install a dial indicator on the case with the pointer resting against a ring gear tooth at the OD of
the gear.
Rotate the ring gear noting the backlash while holding the pinion shaft stationary. Check the
backlash in at least three locations 120° apart.
Adjust backlash to within ± 0.11 mm (0.004 in.) of the number etched on the OD of the gear.
IMPORTANT:
Shims must not be removed or added.
Shims may be moved from one side to the other to adjust backlash.
If backlash is high, transfer shims from the right to the left quill.
If backlash is low, transfer shims from the left to the right quill.
Install final drives. (See Install Final Drive, Group 00.)
Install PTO. (See Install PTO, Group 00.)
0401
560 560
0402
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Rolling Drag Torque Tool .......JDG778

Check rolling drag torque of final drive pinions
RW21611-UN: JDG778
0402
561 561
0403
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Universal Bearing Cup Installer.......JT01673

Install bearing cups in axle housing
Wheel and Axle Lift.......JT05726

Hold wheel and axle assembly during repair

oil seals

Housing Adapter.......DFRW29 [ Dealer fabricated Tool-

See Section 99]
Check rolling drag torque
Axle Jacking Tool.......DFRW30 [ Dealer fabricated Tool-

See Section 99]
Remove axle housing from axle shaft
0403
562 562
0404
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY15941 (U.S.) Retaining Compound Install planet pinion retaining cap

screws
0404
563 563
0405
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Planetary Pinion
New Bearings and Cups Rolling Drag Torque 0.6-3.0 N·m (6-24 in-lb)
Used Bearings and Cups Rolling Drag Torque 0.3-2.0 N·m (3-12 in-lb)
Carrier Cap Screw
Seat Axle Bearings and Cups Torque 908 N·m (670 lb-ft)
Establish Baseline Rolling Drag Torque 50 N·m (37 lb-ft)

Torque
Axle Housing or Axle Increase Above Baseline
New Bearings and Cups Rolling Drag Torque 16-32 N·m (12-24 lb-ft)
Used Bearings and Cups Rolling Drag Torque 8-16 N·m (6-12 lb-ft)
0405
564 564
0406
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Final Drive
General Repair Procedures- Final Drive
NOTE:
to emphasize the need for attention to detail and care when servicing the final
drive.
Thoroughly clean the outside of the final drive before disassembly.


During assembly, each part should be lubricated with clean hydraulic oil.
assembly.
Perform specified rolling drag torque check.

Inspect the planet pinion carrier and axle shaft before removal from the axle housing as follows:
1. Wipe the lubricant from the internal working parts and visually inspect the parts for
excessive wear or damage.
2. Inspect the gears for roughness.
3. Inspect the pinion gear teeth for signs of scoring, abnormal wear, or nicks/chips.
IMPORTANT:
150°C (300°F).

Clean all parts with clean solvent and use moisture-free air for drying.
Bearings
damage the bearing.
Clean the bearings with clean solvent, dry thoroughly, and oil before inspection. Inspect
bearings for roughness of rotation, and for excessive wear of rollers.
Inspect bearing cups for scoring, galling, or excessive wear. Pinion bearing cups must be
seated in the bore.
If inspection reveals either a worn bearing cup or a worn cone and roller assembly, both
parts should be replaced.
0406
565 565
Shafts
Inspect the shaft bearing for wear or damage. If excessive wear or damage is found,
replace the shaft and inspect the related components.
Inspect shaft splines and replace if excessively worn or damaged.
Gears
Examine the gear teeth for scoring, chipping, or excessive wear.
0406
566 566
0407
tm1500 - 7600, 7700 and 7800 Tractors

Remove Planet Pinion Carrier
Remove Planet Pinion Carrier
RW21445-UN: Planet Pinion Carrier
CAUTION:
The wheel, tire and axle housing assemblies are extremely heavy. Use a
JT05726 Wheel and Axle Lift to prevent the possibility of personal injury.
Remove final drive. (See Remove Final Drive, Group 00.)

Remove the pinion shaft, brake disk, and brake backing plate.
RW21446-UN: Final Drive Ring Gear & Pinion Gear

LEGEND:
A - Final Drive Ring Gear

B - Planet Pinion Cap Screw
C - Carrier-to-Axle Shaft Cap Screw
D - Cap Screw Lock Plate
Remove the final drive ring gear (A).
NOTE:
Due to the high torque of the planet pinion retaining cap screws, leaving the
carrier on the axle will keep the carrier from turning during cap screw loosening.
Loosen the pinion retaining cap screws (B), if it will be necessary to remove the planet pinions.
Remove the rubber O-ring and slightly loosen or tighten the planet pinion carrier retaining
washer-to-axle special cap screw (C) and remove the lock plate (D) from the screw head.
Remove the cap screw from the carrier and remove the carrier assembly.
0407
567 567
RW21447-UN: Cap Screw Lock Plate
Inspect the condition of the lock plate.

Replace the plate, if plate is bowed.
0407
568 568
0408
tm1500 - 7600, 7700 and 7800 Tractors

Planet Pinion Carrier-Cross-Sectional View
Planet Pinion Carrier-Cross-Sectional View
RW21448-UN: Planet Pinion Carrier-Cross-Sect View

LEGEND:
A - Planet Pinion Roller Bearing (6 used)

B - Cap Screw (3 used)
C - Pinion Retaining Washer (3 used)
D - Planet Pinion (3 used)
E - Planet Pinion Roller Bearing Cup (6 used)
F - Axle Shaft Retaining Washer
G - Planet Pinion Carrier
0408
569 569
0409
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Planet Pinion Carrier
Disassemble Planet Pinion Carrier
RW21449-UN: Planet Pinion Carrier Assembly
NOTE:
Refer to Planet Pinion Carrier-Cross-Sectional View during disassembly and
assembly.
Remove the planet pinion retaining cap screw and special washer.
Remove the planet pinion and the top bearing cone from the carrier pinion shaft using a puller
with a 2-3/16 in. disk.
RW21450-UN: Carrier Pinion Shaft and Gear
Remove the bottom bearing cone from the carrier pinion shaft using a knife-edge puller, puller
tools, and a 2 3/16 in. disk.
RW21641-UN: Planet Pinion
0409
570 570
Remove one bearing cup from the planet pinion using a brass drift (A).
RW21642-UN: Planet Pinion Bearing Cup
Remove the remaining bearing cup using a driver disk and handle.
-: Disk Sizes
DISK SIZES
7800 Two-Wheel Drive .............. 3-7/8 in.
All Others .............. 3-7/16 in.
0409
571 571
0410
tm1500 - 7600, 7700 and 7800 Tractors

Planet Pinion Carrier-Exploded View
Planet Pinion Carrier-Exploded View
RW21643-UN: Planet Pinion Carrier-Exploded View

LEGEND:
A - Planet Pinion Carrier

B - Inner Pinion Bearing Cone
C - Inner Pinion Bearing Cup
D - Planet Pinion
E - Outer Pinion Bearing Cup
F - Outer Pinion Bearing Cone
G - Pinion Retaining Washer
H - Pinion Retaining Cap Screw
I - Carrier-to-Axle Shaft Retaining Washer
0410
572 572
0411
tm1500 - 7600, 7700 and 7800 Tractors
Assemble Planet Pinion Carrier
Assemble Planet Pinion Carrier
Install new bearing cups, small ID toward the inside shoulder, into the planet pinion. Install against the
shoulder using a driver disk and handle.
-: Disk Sizes
DISK SIZES
7800 Two-Wheel Drive .............. 4-3/8 in.
All Others .............. 3-3/4 in.
Heat the bottom bearing cone and install onto the carrier pinion shaft with the large OD against the
carrier shoulder. Allow the bearing cone to cool and seat the bearing cone using a brass drift. (See
General Repair Procedures, this group.)
Install the carrier-to-axle shaft retaining washer in the center of the carrier with the stepped side facing
the end of the axle shaft.
Install the planet pinion assemblies onto the carrier pinion shafts.
Heat the top bearing cone and install onto the carrier pinion shaft leaving endplay between the cup and
the cone. (See General Repair Procedures, this group.)
IMPORTANT:
Thoroughly clean the oil from the internal and external threads. Use only the specified
retaining compound.
Clean the threads and apply a 12 mm (0.500 in.) long bead of TY15941 Retaining Compound to the
cap screw, starting at the thread end.
Clean the threads and apply TY15941 Retaining Compound to the carrier pinion shaft threads. Make
sure no retaining compound gets into the bearings.
Apply oil to the bearing cones.
Put the washers over the bearing cones and start the cap screws into the carrier pinion shaft.
Tighten the cap screws while rotating the pinions until a slight drag occurs.
Install the JDG778 Pinion Rotating Tool (A) and note the drag torque while rotating the pinion with the
tool.
Tighten the cap screw until drag torque on the pinion is:
-: Pinion Drag Torque
New Bearings .............. 0.6-3.0 N·m (6-24 lb-in.)
Used Bearings .............. 0.3-1.5 N·m (3-12 lb-in.)
IMPORTANT:
Rotate the pinion a minimum of three revolutions after each cap screw adjustment before
checking the drag torque.
Install the planet pinion carrier assembly and check the rolling drag torque. (See Install Planet Pinion
Carrier and Check Rolling Drag Torque, this group.)
0411
573 573
0412
tm1500 - 7600, 7700 and 7800 Tractors

Rear Axle Housing and Shaft-Cross-Sectional View
Rear Axle Housing and Shaft-Cross-Sectional View
RW21645-UN: Rear Axle Housing and Shaft-Cross-Sect View

LEGEND:
A - Axle Housing
B - Inner Roller Bearing
C - Inner Roller Bearing Cup
D - Inner Oil Seal
E - Axle Shaft
F - Outer Roller Bearing
G - Outer Roller Bearing Cup
H - Oil Seal Cup
I - Outer Oil Seal
J - Axle Bearing Spacer
0412
574 574
0413
tm1500 - 7600, 7700 and 7800 Tractors

Remove Axle Housing
Remove Axle Housing
RW21646-UN: Axle Housing and Shaft
NOTE:
Refer to Rear Axle Housing and Shaft -Cross-Sectional View during disassembly
and assembly.
Remove the ring gear.

Remove planet pinion carrier. (See Remove Planet Pinion Carrier.)
Remove the carrier-to-bearing thrust washer.
Press axle shaft through inner bearing using a hydraulic jack and DFRW30 Jacking Tool (A).
(See Dealer Fabricated Tools, Section 99.)
Remove the hydraulic jack and jacking tool and remove the bearing.
Remove the axle housing from the axle shaft using a hoist. Be sure the housing is balanced on
the chain or strap.
RW21647-UN: Ring Gear
Inspect the ring gear.
0413
575 575
0414
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Axle Housing
Disassemble and Assemble Axle Housing
R35899-UN: Axle Housing Bearing
Inspect outer seal retainer (A) for wear or damage. Pry retainer from housing, if necessary to
replace.
Install seal retainer against outer face of housing.
Install outer bearing cup against bottom shoulder using a JT01673 Bearing Cup Installer.
R35901-UN: Axle Housing Oil Seal
Remove the inner oil seal from the housing.

Install the inner oil seal, with the spring side facing the driver, using a 4-3/16 in. driver disk, 3-
7/16 in. pilot disk, and a handle (A).
Install the inner bearing cup using a JT01673 Bearing Cup Installer. Install cup against bottom
shoulder (B).
0414
576 576
0415
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Axle Shaft
Disassemble and Assemble Axle Shaft
R38996-UN: Axle Shaft

LEGEND:
A - Lifting Strap
B - Knife-Edge Puller
C - Puller Legs
D - Puller Cross Bar
E - 4-1/8 in. disk
F - Hydraulic Jack
IMPORTANT:
DO NOT use a torch to remove axle bearing cones. Heating of the axle shaft will
cause early axle failure.
Remove parts from the axle shaft using puller tools and a hydraulic jack. Make sure the knife-
edge puller is hooked over the outer bearing spacer.
CAUTION:
Heat spacer in a bearing heater. Use a thermometer and do not exceed 240°C
(465°F). Plan a safe handling procedure to avoid burns.
R35905-UN: Axle Shaft
Heat axle bearing spacer to 240°C (465°F).

IMPORTANT:
Be sure larger OD of spacer faces away from driver. Install the spacer against the
shaft shoulder and allow it to cool before installing the oil seal.
Install the heated spacer against the shoulder on the axle shaft with larger OD (A) facing toward
the wheel end of the axle.
IMPORTANT:
0415
577 577
Install the seal with the metal side toward the outer end of the axle shaft. If the seal
has metal on both sides, follow the directions stamped on the seal. DO NOT install
the seal until the spacer has cooled.
Install the outer seal over the spacer, after the spacer has cooled, with "This Side Out" toward
the outer end of the axle shaft.
Make sure the oil seal lips are filled with grease before installing the axle shaft in the axle
housing.
CAUTION:
150°C (300°F). Plan a safe handling procedure to avoid burns.
Heat the outer bearing cone to 150°C (300°F) maximum and install on the shaft against the oil
seal. Allow the bearing cone to cool and then reseat the bearing and spacer against the axle
shoulder using a brass drift. Lightly oil the bearing. Do not use grease at this time.
0415
578 578
0416
tm1500 - 7600, 7700 and 7800 Tractors

Install Axle Housing
Install Axle Housing
RW21648-UN: Axle Housing
Coat the inner seal lip and make sure the outer seal lips are filled with grease before installing
the axle shaft.
Coat the splines of the axle shaft with heavy grease to prevent damage to the inner seal.
Install the axle housing on the axle shaft using a hoist. Be sure housing is balanced and take
care to avoid damaging the inner seal.
CAUTION:
150°C (300°F). Plan a safe handling procedure to avoid burns.
Heat the inner bearing cone to 150°C (300°F) maximum and install on the shaft. DO NOT install
the bearing cone tight into the bearing cup. This assures end play.
Install the planet pinion carrier and check rolling drag torque. (See Install Planet Pinion Carrier
and Check Rolling Drag Torque, this group.)
Install the bronze thrust washer (A) on the shaft against the inner bearing.
0416
579 579
0417
tm1500 - 7600, 7700 and 7800 Tractors

Install Planet Pinion Carrier and Check Rolling Drag Torque
Install Planet Pinion Carrier and Check Rolling Drag Torque
Install the carrier onto the axle shaft.
NOTE:
Lubricate the inner and outer bearings with oil before tightening the carrier
retainer cap screw.
Install the cap screw (A) through the carrier retainer (B).
IMPORTANT:
Use of a new retaining cap screw is recommended.
Tighten the cap screw into the axle shaft by hand making sure the retainer is in correct position
in the carrier.
Tighten the cap screw to 908 N·m (670 lb-ft) using a torque multiplier wrench.
Rotate the axle housing six full revolutions minimum in each direction to insure proper seating of
the bearing rollers.
Tighten the cap screw to 908 N·m (670 lb-ft).
Remove the carrier assembly from the axle shaft and tap the end of the axle shaft to provide a
small amount of bearing to cone endplay.
0417
580 580
Install the carrier and tighten the cap screw to 50 N·m (37 lb-ft).
IMPORTANT:
DO NOT check the rolling drag torque with the ring gear installed.
NOTE:
Remove the 3/8 x 2 in. cap screws from the housing adapter and replace with
3/8 x 10 in. cap screws.
Install DFRW29 Final Drive Housing Adapter (A). (See Dealer Fabricated Tools, Section 99.)
Install the adapter with nuts on each side of the axle flange.
Install a beam-type torque wrench (B).
IMPORTANT:
Rotate the axle housing a minimum of three times when taking each reading.
Rotate the axle housing with the housing adapter and torque wrench and record the rolling drag
torque. Repeat the procedure three times and average the results. This is the baseline rolling
drag torque.
Tighten the retaining cap screw until the rolling drag torque INCREASES above the baseline:
-: Baseline Rolling Drag Torque
New Bearings .............. 16-32 N·m (12-24 lb-ft)
Used Bearings .............. 8-16 N·m (6-12 lb-ft)
Replace the lock plate (A) if required.

Install the lock plate with the lugs between the lock lugs (B) on the carrier. If the plate lugs will
0417
581 581
not fit between the lock lugs, tighten the cap screw slightly, (8° maximum).
Install the O-ring (C) around the cap screw head with the lock plate installed.
Fill the outer bearing compartment and bearing with grease.
IMPORTANT:
The final drive ring gear has an identification groove on its outer circumference. The
ring gear must be installed with the identification groove towards the differential
case.
RW21445-UN: Final Drive
Install the final drive ring gear, brake backing plate, brake disk, and pinion shaft.
Install the final drive. (See Install Final Drive, Group 00.)
0417
582 582
0418
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
PTO Seal Installer.......JDG753

Install PTO output shaft oil seal
RW19951-UN: JDG753
Compress PTO clutch return springs
RW21597-UN: JDG754
PTO Clutch Bushing Installer .......JDG755

Install PTO clutch bushing
RW19944-UN: JDG755
PTO Plunger Tool.......JDG767

Compress PTO shift collar return spring
RW18998-UN: JDG767
Seal Installer Disk.......JDT32

Install output shaft rear bearing cup
RW18210-UN: JDT32
0418
583 583
0419
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

bushings

0419
584 584
0420
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Clutch Backing Plate Cap Screws Torque 36 N·m (26 lb-ft)
Front Bearing Support Cap Screws Torque 90 N·m (66 lb-ft)
Shifter Support Cap Screws Torque 70 N·m (52 lb-ft)
Countershaft Bearing Quill Torque 50 N·m (37 lb-ft)

Cap Screws
Clutch Assembly End Play 0.025-0.15 mm

(0.001-0.006 in.)
Countershaft End Play 0.025-0.13 mm

(0.001-0.005 in.)
Output Shaft End Play 0.025-0.15 mm

(0.001-0.006 in.)
Shift Collar Return Spring Free Length (approximate) 88 mm (3.5 in.)

Shift Detent Spring Free Length (approximate) 20 mm (0.8 in.)
Test Length 12 mm at 65 N (0.5 in. at 15 lb force)
Clutch Valve Modulator

Accumulator Spring
Outer Free Length (approximate) 70 mm (2.8 in.)

0420
585 585
0421
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- PTO
NOTE:
to emphasize the need for attention to detail and care when servicing the PTO.
Thoroughly clean the outside of the PTO housing to reduce the possibility of contamination.

assembly.
Install the correct shim pack.
Perform specified end play checks.
Use new O-rings and seals.

Inspect the clutch, countershaft, and output shaft before removal as follows:
and damage.
3. Inspect the gear teeth for signs of scoring, abnormal wear, or nicks.
IMPORTANT:
150°C (300°F).

Bearings
damage the bearing.
has excessive wear.
Springs
0421
586 586
Shafts
Inspect bushings for scoring, burrs, roughness, sharp edges and evidence of over-
heating. Remove scores with crocus cloth, scraper, or knife blade. Replace bushing if out-
of-round, deeply scored, or excessively worn.
Gears
0421
587 587
0422
tm1500 - 7600, 7700 and 7800 Tractors

Clutch
Clutch
IMPORTANT:
DO NOT use solvent to clean the disks. Use a lint free cloth. New disks should be
Inspect the disk lugs and hub splines for excessive wear or damage. Inspect the disks for worn
or scored surfaces.
NOTE:
0422
588 588
0423
tm1500 - 7600, 7700 and 7800 Tractors

Repair PTO
Repair PTO
RW21673-UN: PTO Shaft and Shield
Remove the PTO. (See Remove PTO, Group 00.)

Remove the PTO shield (A).
Remove the PTO output shaft snap ring and shaft (B).
RW21674-UN: PTO Clutch Assy W/Bearing Support
Remove the bearing support (A).
RW21675-UN: Bearing Support
Remove the clutch front bearing and output shaft cup retaining snap rings (A).
Remove the clutch and output shaft front bearing cups (B).
0423
589 589
0424
tm1500 - 7600, 7700 and 7800 Tractors

PTO Clutch-Cross-Sectional View
PTO Clutch-Cross-Sectional View
RW21676-UN: PTO Clutch-Cross-Sect View

LEGEND:
A - Bearing Cone M - Sealing Ring (2 used)

B - Bearing Cup N - Bearing Cup
C - Snap Ring O - Bearing Cone
D - Backing Plate with Gear P - Retaining Ring
E - Clutch Hub with Thrust Washers Q - Lube Cut-Off Valve
F - Disk (5 used) R - PTO Housing
G - Separator Plate (4 used) S - Piston Seal (2 used)
H - Clutch Return Plate T - Bushing
I - Clutch Piston U - Piston Return Spring (5 used)
J - Clutch Drum V - Snap Ring
K - Brake Plate W - Bearing Support
L - Brake Piston
0424
590 590
0425
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble PTO Clutch
Remove and Disassemble PTO Clutch
RW21677-UN: PTO Clutch Assy Less Brg Support
Remove the PTO clutch assembly from the PTO housing.
RW21678-UN: PTO Brake Plate and Piston
Install the rear bearing cup in the housing using a 2 7/8 in. driver disk.
Remove the PTO brake plate and brake piston (A).
NOTE:
Refer to PTO Clutch-Cross-Sectional View during disassembly and assembly.
RW21679-UN: Clutch Backing Plate and Gear
Remove the clutch backing plate with gear.

Remove the front bearing cone using a press, a knife edge puller and a 2-3/16 in. disk.
RW21681-UN: PTO Clutch Hub, Plates and Discs

LEGEND:
A - PTO Clutch Hub

B - Disks
C - Separator Plates
D - Return Plate
0425
591 591
Remove parts (A-D).
RW21682-UN: Clutter Drum and Valve
Remove the lube cut off valve retaining ring (A) and valve (B).
RW21683-UN: Clutch Drum Bearing and Seal Rings
Inspect the sealing rings (A).

Remove the rear bearing cone using a press, knife edge puller and a 1-3/4 in. disk.
RW21684-UN: Clutch Drum and Piston
Put the clutch drum assembly in a press and install a JDG754 Spring Compressor Tool.
Compress the return springs and remove the snap ring (A).
Remove the return springs and the clutch piston.
RW21685-UN: Piston and Seals
Replace the piston seals (A).
0425
592 592
0426
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install PTO Clutch
Assemble and Install PTO Clutch
RW21686-UN: Clutch Drum, Rear Bearing and Valve
Install the rear bearing (A) on the clutch drum against the shoulder using a press and a 2 in.
disk.
Install the lube cut off valve (B) and valve retainer (C).
RW21687-UN: Sealing Rings
Install sealing rings (A) making sure the ends are not in line and are solidly hooked.
Install the clutch piston.

Install the five return springs alternately, starting with the OD against the piston.
RW21689-UN: clutch Drum and Piston
Put the clutch drum assembly in a press and install a JDG754 Spring Compressor Tool.
Compress the return springs and install the snap ring.
Install the bushing using a JDG755 Bushing Installer.
0426
593 593
RW21681-UN: PTO Clutch Hub, Plates and Disks

LEGEND:
A - PTO Clutch Hub

B - Disks (5 used)
C - Separator Plate (4 used)
D - Return Plate
Install PTO clutch hub (A).

Install the clutch return plate (D).
Install the separator plates (C) and disks (B) alternately starting with a disk against the return
plate.
RW21679-UN: Clutch Backing Plate and Gear
Heat the bearing cone and install on the backing plate. Allow the bearing cone to cool and seat
the bearing against the shoulder using a brass drift. (See General Repair Procedures, in this
group.)
Install the clutch backing plate with gear. Tighten cap screws to 36 N·m (26 lb-ft).
RW21678-UN: PTO Brake Plate and Piston
Install the brake piston and plate (A) in the housing.
Install the PTO clutch assembly into the PTO housing.
0426
594 594
Install the front bearing support (A).

Tighten the cap screws to 90 N·m (66 lb-ft).
RW21690-UN: Bearing Endplay
Install the front bearing cup and a thin snap ring.

Rotate the clutch assembly several times each direction to seat the bearings.
Install a dial indicator with the pointer resting on the end of the clutch assembly.
Force the clutch assembly up and down using a pry bar. Note the endplay reading.
Measure the thickness of the snap ring installed during the endplay check.
NOTE:
Snap rings are available in various sizes. (See Parts Catalog).
Measure and install the proper snap ring to provide 0.025-0.15 mm (0.001-0.006 in.) endplay.
0426
595 595
0427
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble Countershaft
Remove and Disassemble Countershaft
NOTE:
The front output drive gear bearing is a loose fit.
Remove the output drive gear, front bearing, and bearing-to-gear thrust washer.
0427
596 596
0428
tm1500 - 7600, 7700 and 7800 Tractors

PTO Countershaft-Cross-Sectional View
PTO Countershaft-Cross-Sectional View
RW21692-UN: PTO Countershaft-Cross-Sect View

LEGEND:
F - Shim Pack
A - Snap Ring G - PTO Housing
B - Countershaft Drive Gear H - Bearing Cup
C - Bearing Cone I - Bearing Cone
D - Bearing Cup J - Countershaft
E - Bearing Quill
RW21693-UN: PTO Countershaf and Drive Gear
Remove the snap ring (A) and countershaft drive gear (B).
Remove the bearing quill and shims (C).
Remove the countershaft from the PTO housing.
RW21694-UN: Bearing Cup and Quill
Remove the bearing cup from the quill using a press and a 2-7/8 in. driver disk.
Install new bearing cup using a 2-5/8 in. driver disk and a press.
0428
597 597
0429
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install
Assemble and Install
RW21695-UN: Bearing Cup Housing
Install new rear bearing cup in the housing using a 2-15/16 in. driver disk.
RW21696-UN: Countershaft
Install new rear bearing cone (A) on the shaft using a press and a 1-3/4 in. driver disk.
Heat the front bearing cone (B) and install on the shaft. Allow the bearing cone to cool and seat
bearing against the shoulder using a brass drift. (See General Repair Procedures, this group.)
RW21697-UN: Countershaft Endplay
Install the countershaft into the housing.

Install the same shim pack that was removed.
Install the bearing quill. Tighten the cap screws to 50 N·m (37 lb-ft).
Rotate the countershaft several times each direction to seat the bearings.
Install a dial indicator with the pointer resting on the end of the countershaft.
Force the countershaft up and down using a pry bar. Note the endplay reading.
NOTE:
0429
598 598
Remove the quill and add or subtract shims to provide 0.025-0.13 mm (0.001-0.005 in.)
endplay.
RW21693-UN: Countershaft Drive Gear
Install the countershaft drive gear (B) and retaining snap ring (A).
NOTE:
Install the output shaft drive gear, gear-to-front bearing thrust washer, and front bearing.
Install the front bearing support and tighten cap screws to 90 N·m (66 lb-ft).
0429
599 599
0430
tm1500 - 7600, 7700 and 7800 Tractors

Two-Speed PTO Output Shaft-Cross-Sectional View
Two-Speed PTO Output Shaft-Cross-Sectional View
RW21700-UN: Two-Speed PTO Output Shaft-Cross-Sect View

LEGEND:
A - Bearing Support N - Bearing Cone

B - Snap Ring O - Bearing Cup
C - Bearing Cup P - PTO Housing
D - Bearing Cone Q - Oil Seal
E - Thrust Washer R - Cup Plug
F - 1000 Output Drive Gear S - O-Ring
G - Thrust Washer T - Plunger
H - Shift Collar U - Spring Pin
I - Snap Ring V - Collar Return Spring
J - Thrust Washer W - Needle Roller Bearing (2 used)
K - 540 Output Drive Gear X - Needle Bearing Spacer
L - Output Drive Shaft
M - Magnetic Speed Pickup Disk
0430
600 600
0431
tm1500 - 7600, 7700 and 7800 Tractors

Shiftable PTO Output Shaft-Cross-Sectional View
Shiftable PTO Output Shaft-Cross-Sectional View
RW21701-UN: Shiftable PTO Output Shaft-Cross-Sect View

LEGEND:
A - Bearing Support K - Output Drive Shaft

B - Snap Ring L - Magnetic Speed Pickup Disk
C - Bearing Cup M - Bearing Cone
D - Bearing Cone N - Bearing Cup
E - Thrust Washer O - PTO Housing
F - 1000 Output Drive Gear P - Oil Seal
G - Snap Ring Q - Snap Ring
H - Output Drive Sleeve R - Thrust Washer
I - Output Drive Collar S - Needle Roller Bearing (2 used)
J - 540 Output Drive Gear T - Needle Bearing Spacer
0431
601 601
0432
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Disassemble Output Shaft
Remove and Disassemble Output Shaft
NOTE:
Refer to Two-Speed or Shiftable PTO Output Shaft-Cross-Sectional View during
disassembly and assembly.
NOTE:
Remove the front bearing, bearing-to-gear thrust washer, and output shaft drive gear from the
shaft.
RW21698-UN: PTO Output Shaft Assembly

LEGEND:
A - Spring Pin
B - Shifter Cam
C - Shift Yoke and Collar
D - Countershaft Snap Ring
E - Countershaft Drive Gear
F - Bearing Quill and Shims
For Shiftable PTO, perform the following steps:
0432
602 602
Remove the shifter cam-to-cam shaft spring pin (A).

Push the cam (B) against the housing.
Remove the shift yoke and shift collar (C) from the shifter rails and the output shaft.
For All Tractors with PTO, perform the following steps:
Remove the snap ring (D) and countershaft drive gear (E).
Remove the countershaft bearing quill and shims (F).
Remove the countershaft from the PTO housing.
Remove the output shaft from the PTO housing.
RW21699-UN: PTO Housing
Remove the rear oil seal (A). Do not install the new seal until after the output shaft is installed in
the housing. (See Replace PTO Output Shaft Oil Seal, this group.)
Install new rear bearing cup using JDT32 Bearing Cup Installer.
RW21702-UN: PTO Output Shaft and Gears

Remove the shaft-to-output gear thrust washer (A).
Remove the snap ring (B) and sleeve (C).
RW21703-UN: PTO Output Shaft and Gear
Remove the snap ring (A) and the 540 output gear (B).
0432
603 603
RW21704-UN: PTO Output Shaft-Cross-Sect View

LEGEND:
A - JDG767 Plunger Tool

B - Shift Collar Plunger
C - Shift Collar
D - 540 Output Gear
E - Spring Pin
F - Cup Plug
G - Collar Return Spring
H - Plunger O-Ring
For Two-Speed PTO, perform the following steps:

Install JDG767 Plunger Tool (A) into the shaft and push against the shift collar plunger (B).
Push against the plunger until the shift collar (C) is out of the 540 output gear (D).
Remove the collar retaining spring pin (E) and the collar.
Remove the collar return spring (G).
Shift Collar Return Spring Free Length (approximate) 88 mm (3.5 in.)

Replace the plunger O-ring (H).

Remove the snap ring (A), thrust washer (B), and 540 output gear (C).
RW21707-UN: PTO Output Shaft

Remove the magnetic speed pickup disk and rear bearing using a press and a knife-edge
puller.
0432
604 604
0433
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install PTO Output Shaft
Assemble and Install PTO Output Shaft
RW21707-UN: PTO Output Shaft
Install the magnetic speed pick up disk with “This Side Up” toward the rear of the shaft, against
the shoulder using a brass drift.
Heat the rear bearing cone and install on the shaft. Allow the bearing to cool and seat the
bearing against the magnetic speed pickup disk using a brass drift. (See General Repair
Procedures, in this group.)
For Two-Speed PTO, perform the following steps:

Install the 540 output gear (C), thrust washer (B), and snap ring (A).
RW21704-UN: PTO Output Shaft-Cross-Sect View

LEGEND:
A - JDG767 Plunger Tool

B - Shift Collar Plunger
C - Shift Collar
D - 540 Output Gear
E - Spring Pin
F - Cup Plug
G - Collar Return Spring
H - Plunger O-Ring
0433
605 605
Install the collar return spring (G) and plunger (B) with O-ring (H) into the shaft using JDG767
Plunger Tool (A). Push and rotate the plunger until the cross hole in the plunger lines up with
the cross hole in the shaft.
Install the collar (C) onto the shaft and into the 540 output gear (D).
Install the spring pin (E) through the collar, shaft, and plunger.
Remove the plunger tool from the plunger and install the cup plug (F) into the shaft using the
plunger tool as a driver tool.

Install the 540 output gear (B) and snap ring (A).
RW21702-UN: PTO Output Shaft and Gears
Install sleeve (C).

Install the sleeve retaining snap ring (B).
Install the shaft-to-output gear thrust washer (A).
RW21698-UN: PTO Output Shaft Assembly

LEGEND:
A - Spring Pin
B - Shifter Cam
C - Shift Yoke and Collar
D - Countershaft Snap Ring
E - Countershaft Drive Gear
F - Bearing Quill and Shims
Install the output shaft into the housing.

Install the shift yoke and shift collar (C) on the shifter rods and the output shaft.
Push the cam (B) inward aligning the yoke roller in the cam track.
Rotate the shifter shaft so the arm is pointing frontward and install the spring pin (A).
Install the output shaft into the housing.
Install the countershaft into the PTO housing.
0433
606 606
Install the countershaft bearing quill with shims (F). Tighten the cap screws to 50 N·m (37 lb-ft).
Install the countershaft drive gear (E) and snap ring (D).
NOTE:
Make sure the output shaft-to-gear thrust washer is installed.
Install the output gear, two bearings with a spacer between them and the output gear-to-front
bearing thrust washer.
NOTE:
Install the front bearing cone on the shaft.
Install the front bearing support and tighten the cap screws to 90 N·m (66 lb-ft).
Install the front bearing cup and a thin snap ring.
Rotate the output shaft several times in each direction to seat the bearings.
Install a dial indicator with the pointer resting on the end of the shaft.
Force the shaft up and down using a pry bar. Note the end play reading.
Remove the front bearing retaining snap ring and measure the thickness.
NOTE:
Measure and install the correct snap ring to provide 0.025-0.15 mm (0.001-0.006 in.) endplay.
0433
607 607
0434
tm1500 - 7600, 7700 and 7800 Tractors

Shiftable PTO Shifter-Exploded View
Shiftable PTO Shifter-Exploded View
RW21709-UN: Shiftable PTO Shifter-Exploded View
LEGEND:
A - Shifter Cam Shaft

B - O-Ring
C - Shifter Cam-to-Cam Shaft Spring Pin
D - Shifter Cam Shaft-to-Support Spring Pin
E - Shifter Cam
F - Roller Retaining Ring
G - Shifter Roller
H - Shifter Yoke
I - Detent
J - Detent Spring
K - Support
L - Hollow Dowel (2 used)
M - Cap Screw (2 used)
N - Shifter Rail (2 used)
O - Retaining Ring (2 used)
0434
608 608
0435
tm1500 - 7600, 7700 and 7800 Tractors

Remove PTO Shifter
Remove PTO Shifter
Remove bearing support (A).
NOTE:
Remove output drive gear front bearing, thrust washer, and gear with two bearings and bearing
spacer.
NOTE:
Refer to Shiftable PTO Shifter-Exploded View during disassembly and assembly.
RW21710-UN: PTO Shifter Cam and Shaft
Remove shifter cam-to-cam shaft spring pin (A).
0435
609 609
RW21711-UN: PTO Housing and Output Shaft
Push the cam (A) against the housing wall.

Remove the shifter yoke and shift collar (B) from the shifter rails and the output shaft.
RW21712-UN: Housing, Cam and Cam Shaft
Remove the support-to-cam shaft spring pin (A) and remove the cam shaft from the housing,
cam, and support.
Remove the support (B) with the cam detent and detent spring.
Shift Detent Spring Free Length (approximate) 20 mm (0.8 in.)
Remove the shifter rails (C) with E-Clips from the housing.
0435
610 610
0436
tm1500 - 7600, 7700 and 7800 Tractors

Install PTO Shifter
Install PTO Shifter
RW21712-UN: Housing, Cam and Cam Shaft
Install the shifter rails with E-Clips (C), short end first into the housing.
Install the hollow dowels into the support (B) so one-half of the dowel protrudes from the
support surface.
Install the support (B) with the shifter detent hole on the bottom facing outward. Tighten cap
screws to 70 N·m (52 lb-ft).
Hold the cam with detent reliefs on the bottom and the hub facing outward in line with the
support and install the cam shaft with O-ring through the housing, cam, and support.
Push the cam shaft into the support until the spring pin holes in the support align with the
groove in the shaft. Install the spring pin (A).
Install the detent spring and the detent in the support.
RW21711-UN: PTO Shifter Cam and Shaft
Install the shift yoke and collar (B) onto the shifter rails and the output shaft with the large
bushing on top.
IMPORTANT:
The lever on the camshaft must point forward.
Push the cam shaft into the cam (A) until the spring pin holes align.
Install the spring pin.
NOTE:
0436
611 611
Install the output drive gear, two bearings and bearing spacer, gear-to-bearing thrust washer,
and front bearing cone.
RW21674-UN: PTO Clutch Assy W/Brg Support
Install the bearing support (A) and tighten to 90 N·m (66 lb-ft).
Install the PTO housing assembly. (See Install PTO, Group 00.)
0436
612 612
0437
tm1500 - 7600, 7700 and 7800 Tractors

Replace PTO Brake
Replace PTO Brake
NOTE:
See PTO clutch, in this group.
0437
613 613
0438
tm1500 - 7600, 7700 and 7800 Tractors

Replace PTO Output Shaft Oil Seal
Replace PTO Output Shaft Oil Seal
RW21714-UN: PTO Output Shaft Seal
Remove the PTO output shaft retaining snap ring, shaft, and the oil seal.
Install new seal using JDG753 Seal Driver (A).
Install the PTO output shaft and retaining snap ring.
0438
614 614
0439
tm1500 - 7600, 7700 and 7800 Tractors

Remove Valve Housing
Remove Valve Housing
RW21715-UN: Valve Housing
Remove six valve housing cap screws (A) and remove the valve housing and gasket.
RW21716-UN: Valve Housing and Mounting Plate
Remove housing-to-mounting plate cap screws (A) and remove the plate and gasket.
0439
615 615
0440
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Valve Housing
RW21717-UN: Valve Housing-Exploded

LEGEND:
A - Snap Ring
B - Plug with O-Ring
C - Accumulator Piston
D - Outer Spring
E - Inner Spring
F - Pin
G - Modulating Valve
H - Test Port Plug with O-Ring (2 used)
I - Valve Housing
J - Valve Housing-to-Mounting Plate Gasket
K - Mounting Plate
L - Mounting Plate-to-PTO Housing Gasket


Tighten test port plugs with O-ring to 12 N·m (9 lb-ft).
0440
616 616
0441
tm1500 - 7600, 7700 and 7800 Tractors

Install Valve Housing
Install Valve Housing
Install valve housing-to-mounting plate gasket and cap screws (A). Tighten to 10 N·m (7 lb-ft).
RW21715-UN: Valve Housing
Install six cap screws (A). Tighten to 15 N·m (11 lb-ft).
0441
617 617
0442
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Drive Shaft-to-Axle Yoke Cap Screw Torque 68 N·m (50 lb-ft)
Engine Flywheel-to-Detuner Torque 66 N·m (48 lb-ft)

Cap Screw
Driveline Assembly-to-Output Yoke Torque 70 N·m (52 lb-ft)
Driveline Assembly-to-Input Yoke Torque 66 N·m (48 lb-ft)
0442
618 618
0443
tm1500 - 7600, 7700 and 7800 Tractors

MFWD Drive Shaft
MFWD Drive Shaft
RW21719-UN: MFWD Drive Shaft

LEGEND:
A - U-Joint, Yoke and Shaft Assembly

B - Cap Screw (4 used)
C - Bearing Strap (2 used)
Drive Shaft-to-Axle Yoke Torque 68 N·m (50 lb-ft)
0443
619 619
0444
tm1500 - 7600, 7700 and 7800 Tractors

Engine Coupler Shaft
Engine Coupler Shaft
RW21718-UN: Engine Coupler Shaft-Exploded View

LEGEND:
A - Detuner Yoke
B - Driveline Assembly (PST)
C - Driveline Assembly ( PowrQuad ™ )
D - Cap Screw (4 used)
E - Cap Screw (4 used)
F - Cup
G - Yoke
Flywheel-to-Detuner Yoke Torque 66 N·m (48 lb-ft)
Driveline Assembly-to-Output Yoke Torque 70 N·m (52 lb-ft)
Driveline Assembly-to-Input Yoke Torque 66 N·m 48 lb-ft)
0444
620 620
0445
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Bearing Installer Tool Set.......JDG781

Install pump drive gear and pump drive pinion gear roller
bearings
RW21612-UN: JDG781
Ring Nut Socket.......KDJ10168

Remove and install pump drive pinion gear sleeve in
differential case
RW21596-UN: KDJ10168
0445
621 621
0446
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

oil seals

0446
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tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Pump Drive Pinion Gear Maximum Clearance Between 0.11 mm (0.004 in.)
Snap Ring and Bearing Cone
Pump Drive Gear Maximum Clearance Between 0.11 mm (0.004 in.)

Snap Ring and Bearing Cone
Pump Drive and Pinion Gear Backlash 0.229-0.305 mm (0.009-0.012 in.)
0447
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General Repair Procedures- Pump Drive
General Repair Procedures- Pump Drive
NOTE:
to emphasize the need for attention to detail and care when servicing the pump
drive gears.
Thoroughly clean the area around the pump, when removing, to reduce the possibility of
contamination .

Completely clean all components after any failure.

Gears
The pump drive pinion (vertical gear) can be repaired without repairing the pump drive gear
(horizontal gear). However, check the pump drive gear and bearing assembly for excessive
wear or damage before replacing only the pump drive pinion gear and bearings.
Bearings
IMPORTANT:
Each cup and cone of the bearing assemblies are a matched set, and must be
assembled together.
The bearings for each gear are a matched set and must be replaced as a complete set. DO
NOT mix new and used parts in the bearing set.
roughness of rotation, and excessive wear of rollers.
bearing.
Bearing cups and cones must be fully seated when installing.
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Hydraulic Pump Drive-Cross-Sectional View
Hydraulic Pump Drive-Cross-Sectional View
RW21432-UN: Hydraulic Pump Drive-Cross-Sect View

LEGEND:
A - Pump Drive Pinion Gear

B - Snap Ring
C - Pinion Gear Bearing Cone (2 used)
D - Pinion Gear Bearing Cup (2 used)
E - Sleeve
F - Bearing Spacer Ring
G - Cup Spacer Snap Ring
H - Sleeve Locking Dowel Pin
I - Cup Spacer Snap Ring
J - Drive Gear Bearing Cup (2 used)
K - Drive Gear Bearing Cone (2 used)
L - Snap Ring
M - Bearing Spacer Ring
N - Pump Drive Gear
O - Shim Pack
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Remove and Disassemble Pump Drive Pinion Gear
Remove and Disassemble Pump Drive Pinion Gear
RW21433-UN: Pump Drive Pinion Shaft in Diff Case
Remove the charge pump. (See Remove Charge Pump, Section 70, Group 00).
NOTE:
Refer to Pump Drive Gears-Cross-Sectional View during removal, disassembly,
assembly and installation.
Put marks (A), using a center punch, adjacent to each other on the sleeve and the differential
case. These marks are necessary for installation.
Remove the dowel pin (B).
RW21434-UN: Sleeve/Drive Pinion Assembly
Remove the sleeve/drive pinion assembly using KJD10168 Ring Nut Socket.
RW21435-UN: Pinion Gear Assembly
Install a knife-edge puller under the sleeve.

Remove the snap ring (A) from the pinion shaft and remove the shaft from the sleeve and the
upper bearing using a press with a 1-3/4 in. disk.
0450
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Remove the bearing spacer ring. Install a knife-edge puller under the lower bearing and remove
the shaft from the bearing using a press with a 1-3/4 in. disk.
NOTE:
The bearing cups are a loose fit in the sleeve.
RW21437-UN: Bearing Cup
Remove the bearing cups from the sleeve.

Remove the bearing cup spacer snap ring (A).
0450
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Remove and Disassemble Pump Drive Gear
Remove and Disassemble Pump Drive Gear
RW21438-UN: Pump Drive Gear Shaft
NOTE:
Refer to Pump Drive Gears-Cross-Sectional View during removal, disassembly,
assembly, and installation.
Remove the differential. (See Remove Differential, Group 20 or 21).

Remove the pump drive pinion gear. (See Remove and Disassemble Pump Drive Pinion Gear,
this group.)
Remove the snap ring (A) from the drive gear shaft.
Remove the drive gear from the differential case and front bearing using a 1-3/4 in. driver disk,
1 in. pilot disk, and handle.
Remove the bearing spacer ring. Install a knife-edge puller under the rear bearing and remove
the shaft from the bearing using a press and a 1-3/4 in. disk.
Remove the shims (A) from the shaft.
NOTE:
The bearing cups are a loose fit.
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Remove the bearing cups and the cup spacer snap ring (A) from the differential case.
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tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Install Pump Drive Gear
Assemble and Install Pump Drive Gear
IMPORTANT:
Each cup and cone of the bearing assembly is a matched set and must be assembled
together.
Install the bearing cup spacer snap ring (A) and bearing cups in the differential case.
Note the stamped number (A) on the upper left side of the front face of the differential case.
NOTE:
The stamped letter is a reference for establishing the shim pack for the
differential pinion shaft.
The stamped number, when referred to the pump drive gear shim chart, provides the thickness
of the shim pack to be used to adjust the cone point of the pump drive gear shaft.
-: Pump Drive Gear Sim Chart
PUMP DRIVE GEAR SHIM CHART
Number on Case Shim Pack Thickness
1 0.46 mm (0.018 in.)
2 0.56 mm (0.022 in.)
3 0.64 mm (0.025 in.)
4 0.71 mm (0.028 in.)
5 0.79 mm (0.031 in.)
6 0.86 mm (0.034 in.)
7 0.94 mm (0.037 in.)
8 1.02 mm (0.040 in.)
NOTE:
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630 630
Determine the correct shim pack using the Pump Drive Gear Shim Chart.
Install the shim pack on the gear shaft and install the rear bearing, larger OD against the shim
pack, on the shaft.
Install the bearing using a press and the bearing installer from the JDG781 Bearing Installer
Tool Set.
RW21443-UN: Differential Case Bearing
Install the bearing spacer ring on the shaft and install the shaft assembly into the differential
case.
Install the front bearing onto the shaft, larger OD toward the driver, using the JDG781 Bearing
Installer Tool Set.
NOTE:
RW21438-UN: Pump Drive Gear Shaft
Install the bearing cones tight against the pump drive gear shim pack and install the thickest
snap ring (A) possible, or install two snap rings, if necessary.
IMPORTANT:
A maximum of 0.11 mm (0.004 in.) clearance between the cone and the snap ring is
allowable.
Install the pump drive pinion. (See Assemble and Install Pump Drive Pinion, this group.)
Install the differential. (See Install Differential, Group 20 or 21).
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Assemble and Install Pump Drive Pinion
Assemble and Install Pump Drive Pinion
RW21444-UN: Pump Drive Pinion-Cutaway

LEGEND:
A - Pump Drive Pinion

B - Snap Ring
C - Top Bearing Cone
D - Bearing Cup
E - Bearing Cone Spacer Ring
F - Bearing Cup Spacer Snap Ring
G - Pump Drive Pinion Sleeve
H - Bearing Cup
I - Bottom Bearing Cone
IMPORTANT:
Each cup and cone of the bearing assembly is a matched set and must be assembled
together.
Install the bearing cup spacer snap ring (F) and bearing cups (D) and (H) into the sleeve bore.
Install the bottom bearing cone (I), with the larger OD against the gear using the bearing
installer from the JDG781 Bearing Installer Tool Set.
Install the bearing cone spacer ring (E) on the shaft.
Install the sleeve assembly onto the pinion shaft.
Install the top bearing (C), with the larger OD against the driver, onto the shaft using the bearing
installer from the JDG781 Bearing Installer Tool Set.
NOTE:
Install the bearing cones against the pinion gear shoulder and install the thickest snap ring (B)
possible. Install two snap rings, if necessary.
IMPORTANT:
A maximum of 0.11 mm (0.004 in.) clearance between the cone and the snap ring is
allowable.
0453
632 632
RW21434-UN: Sleeve/Drive Pinion Assembly
Install the pinion shaft assembly into the differential case.

IMPORTANT:
Take care to avoid cross-threading the sleeve during installation into the case.
Tighten the sleeve carefully, using KJD10168 Ring Nut Socket, until the pump drive pinion gear
and the pump drive gear mesh and contact.
RW21433-UN: Pump Drive Pinion Shaft in Diff Case
Loosen the sleeve to align the punch marks (A).

Install the dowel pin (B).
Install the charge pump. (See Install Charge Pump, Section 70, Group 00).
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tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Compress PTO clutch return springs
RW21597-UN: JDG754
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tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

bushings.
7/8 in. Blind Hole Puller

Remove input shaft front bearing.
Slide Hammer.......JT01718
Remove input shaft front bearing.
0455
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tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43512 (U.S.) Thread Locker Pinion shaft retaining cap screw
TY6304 (U.S.) Sealant Seal modulating valve spacer ports

Seal modulating valve spacer
mounting cap screw (Lower right cap
screw)
Seal PTO housing top cover-to-
housing
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Specifications
Specifications
Pinion Shaft Retaining Cap Screw Torque 50 N·m (37 lb-ft)
Modulating Valve Housing Test Port Torque 12 N·m (9 lb-ft)
Plugs
Modulating Valve Housing Torque 10 N·m (7 lb-ft)

Mounting Cap Screw
Modulating Valve Housing Spacer Torque 11 N·m (8 lb-ft)

Mounting Cap Screw
Output Shaft-to-Gear Cap Screw Torque 75 N·m (55 lb-ft)
Output Shaft Front Bearing Quill Torque 25 N·m (18 lb-ft)

Cap Screw
PTO Clutch Assembly Quill-to-Drum Torque 25 N·m (18 lb-ft)
Cap Screw
PTO Clutch Drive Gear-to-Quill Torque 74 N·m (55 lb-ft)

Cap Screw
Pump-to-PTO Housing Cap Screw Torque 50 N·m (37 lb-ft)
PTO Clutch Front Bearing Torque 50 N·m (37 lb-ft)

Quill-to-Housing Cap Screw
Drive Coupling-to-Crank Torque 140 N·m (105 lb-ft)

Pulley Cap Screw
Drive Coupling-to-Splined Hub Torque

Cap Screw
PTO Clutch Endplay 0.10-0.15 mm

(0.004-0.006 in.)
220 N·m (160 lb-ft)
Output Shaft Endplay 0.05-0.010 mm

(0.002-0.004 in.)
Modulating Valve Housing
Outer Spring Free Length (Approximate) 70 mm (2.8 in.)

Inner Spring Free Length (Approximate) 89 mm at 33 N

Test Length (3.5 in. at 7 lb force)
Drive Shaft Spring Free Length (Approximate) 53 mm ((2.09 in.)

Pressure Regulating Valve Spring Free Length (Approximate) 28.5 mm (1.12 in.)

Lube Regulating Valve Spring Free Length (Approximate) 43 mm (1.7 in.)
0457
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tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
to emphasize the need for attention to detail and care when servicing the PTO.
Thoroughly clean the outside of the PTO housing to reduce the possibility of contamination.

assembly.
Perform specified end play checks.
Use new O-rings and seals.

Inspect the clutch, countershaft, and output shaft before removal as follows:
and damage.
3. Inspect the gear teeth for signs of scoring, abnormal wear, or nicks.
IMPORTANT:
150°C (300°F).

Bearings
damage the bearing.
has excessive wear.
Springs
0458
638 638
Shafts
Inspect bushings for scoring, burrs, roughness, sharp edges and evidence of over-
heating. Remove scores with crocus cloth, scraper, or knife blade. Replace bushing if out-
of-round, deeply scored, or excessively worn.
Gears
0458
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tm1500 - 7600, 7700 and 7800 Tractors

Clutch
Clutch
IMPORTANT:
DO NOT use solvent to clean the disks. Use a lint free cloth. New disks should be
Inspect the disk lugs and hub splines for excessive wear or damage. Inspect the disks for worn
or scored surfaces.
NOTE:
0459
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tm1500 - 7600, 7700 and 7800 Tractors

Remove PTO Clutch and Pump
Remove PTO Clutch and Pump
RW35000-UN: Front PTO Housing Vent
Remove the front PTO assembly. (See Remove Front PTO Assembly, Group 00.)
Remove housing cover.
Inspect vent (A). Clean or replace as necessary.
RW35001-UN: PTO Housing Assembly
Mount the housing assembly in a rollover stand.
Disconnect lube line fitting (A) and remove line from the clutch front quill.
Remove the quill-to-housing hex head screws (B).
Remove plug (C).
RW35003-UN: PTO Housing and Pump
Remove the five pump-to-housing cap screws (A).
0460
641 641
RW35004-UN: PTO Housin

LEGEND:
A - Pump Assembly with Shims

B - Input Bearing Cup
C - Clutch Front Quill
D - Front Quill O-ring Seals
E - Housing Spacer Tube O-ring Seals
Remove the pump assembly with shims (A), input bearing cup (B), and clutch front quill (C) with
O-ring seals (D).
Remove the five housing spacer tubes.
Replace the spacer tube O-ring seals (E), if necessary. (One on each end of each tube.)
Move brake assembly forward.
Move the clutch assembly rearward and tip the front of the assembly up and remove the
assembly from the housing.
Replace the pump body-to-housing O-ring seals (A), if necessary.
0460
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble Pump
Disassemble Pump
RW35006-UN: PTO Pump
Remove the pump cover-to-pump body screws (A).
RW35007-UN: Pump Shaft and Body
Remove O-ring seals (A).

Remove snap ring (B).
Remove the pump cover (C) from the pump body and input shaft.
RW35008-UN: Pump Shaft and Gears

LEGEND:
A - PTO Clutch Input Shaft

B - Inner Pump Gear
C - Outer Pump Gear
D - Pump Cover to Body O-ring Seal
Remove the input shaft (A) from the pump gear and pump body.
Remove the pump gears (B-C) from the pump body.
Remove O-ring seal (D).
RW35009-UN: Input Shaft Seal
Replace input shaft seal (A) as necessary, using a 2-1/8 in driver disk and a 1-3/8 in. pilot disk.
0461
643 643
Install seal flush with outer face.
RW35010-UN: Input Shaft Bearing
Replace pump bearing (A) as necessary, using a 1-1/2 in. driver disk and a 1-3/16 in. pilot disk.
Install bearing flush with inner face (B) of pump body.
RW35011-UN: PTO Clutch Front Bearing Hub
Replace PTO clutch front bearing cone (A) as necessary, using a 2-3/4 in. driver disk.
Install cone tight to bottom of bore.
RW35012-UN: PTO Clutch Front Bearing Hub
Replace O-ring seals (A) as necessary.

Replace lube tube O-ring packing (B) as necessary.
0461
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble PTO Clutch
Disassemble PTO Clutch
RW35013-UN: PTO Clutch Assembly
Replace bearing cones (A) as necessary.

Heat roller bearings to install on clutch assembly.
Replace seal rings (B) as required.
RW35014-UN: PTO Clutch Assembly

LEGEND:
A - Drive Gear to Quill Cap Screws

B - PTO Drive Gear
C - Quill to Drum Cap Screws
D - PTO Clutch Rear Quill
Remove cap screws (A) and remove clutch drive gear (B) from rear bearing quill.
Remove quill-to-drum cap screws (C) and remove quill (D).
RW40045-UN: Clutch Drum Plates and Disks

LEGEND:
A - PTO Clutch Hub

B - Clutch Separator Plate
C - Clutch Disk
D - Backing Plate
Remove clutch hub (A), plates (B), disks (C), and the backing plate (D).
RW35016-UN: Clutch Drum and Front Bearing
Replace the input shaft front bearing (A) as necessary.

Remove the bearing using a 7/8 in. blind hole puller and slide hammer.
0462
645 645
Install new bearing tight to bottom of bore using a 1-1/16 in. driver disk and a 7/8 in. pilot disk.
Compress the piston return springs using JDG754 Spring Compressor.

Remove the snap ring.
RW35018-UN: Clutch Drum and Piston and Springs

LEGEND:
A - Piston Return Springs (9 used)

B - Clutch Piston
C - Inner Packing Ring
D - Outer Packing Ring
E - Return Spring Retaining Snap Ring
Remove the springs (A) and piston (B).

Replace the packing rings (C-D) as necessary.
RW35019-UN: Shuttle Valve
Remove the shuttle valve retaining ring (A) and remove the shuttle valve (B) from the clutch
drum bore (C).
Replace parts as necessary and install in reverse order.
0462
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0463
tm1500 - 7600, 7700 and 7800 Tractors

Replace PTO Brake
Replace PTO Brake
RW35020-UN: PTO Brake Assembly
Remove PTO clutch and pump. (See Remove PTO Clutch and Pump, this group.)
Remove brake assembly (A) and replace as necessary.
Install PTO clutch and pump. (See Install PTO Clutch and Pump, this group.)
0463
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tm1500 - 7600, 7700 and 7800 Tractors

Remove PTO Output Gear
Remove PTO Output Gear
RW35021-UN: PTO Output Housing
Remove PTO clutch and pump. (See Remove PTO Clutch and Pump this group.)
Remove output shaft bearing quill cap screws (A) and remove quill and shims.
RW35022-UN: Output Shaft Bearing Quill

LEGEND:
A - O-Ring Seal
B - Output Shaft Seal
C - Bearing Cup
D - Shim Pack
Replace O-ring seal (A), oil seal (B), and front bearing cup (C) as necessary.
Install seal with open side of seal against driver disk tight to the bottom of the bore using a 2-
9/16 in. driver disk and a 1-3/4 in. pilot disk.
Install bearing cup tight against bottom of bore using a 3-1/4 in. driver disk.
Do not misplace the shim pack (D).
Remove the output shaft-to-gear hex head screws (A).

Remove the output shaft assembly (B) from the housing and output gear.
Remove the output gear from the housing.
RW35024-UN: Output Shaft and Bearings
0464
648 648
Replace the bearing cones (A) as necessary.

Heat the bearing cones to install on the shaft.
Make sure the cones are fully seated.
RW35025-UN: Output Shaft Bearing Cup
Replace the rear bearing cup (A) as necessary using a 3-3/16 in. driver disk to install the cup
tight to the bottom of the bore.
0464
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tm1500 - 7600, 7700 and 7800 Tractors
Replace Idler Gear (Three Gear Clockwise Rotation PTO Only)
Replace Idler Gear (Three Gear Clockwise Rotation PTO Only)
RW35026-UN: PTO Housing Plug
Remove PTO clutch and pump. (See Remove PTO Clutch and Pump, this group.)
Remove plug (A).
RW35027-UN: Idler Gear and Shaft Assembly-Cutaway

LEGEND:
A - Plug
B - Pinion Shaft Retaining Cap Screw
C - Washer
D - Pinion Shaft
E - Bearing Cone
F - Bearing Cup
G - Bearing Cup Spacer Ring
H - Bearing Cone Spacer Ring
I - Idler Gear
Remove cap screw (B) and washer (C).

Remove idler gear and shaft assembly from housing.
Remove the shaft (D), bearing cones (E), and cone spacer ring (H) from the gear assembly.
Remove the cones from the shaft and the cups (F) and cup spacer ring (G) from the gear.
Assemble the shaft/gear assembly as illustrated.
Use a 3-5/16 in. driver disk to install the cups in the gear.
Heat the bearings to install them on the shaft.
Install the idler gear and shaft assembly into the housing.
Apply T43512 Thread Locker to cap screw threads and install and tighten to 50 N·m (37 lb-ft).
0465
650 650
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tm1500 - 7600, 7700 and 7800 Tractors

Remove Modulating Valve
Remove Modulating Valve
RW35028-UN: Modulating Valve Housing
Remove six valve housing cap screws (A) and remove the valve housing and gasket.
RW35029-UN: Solenoid Valve
Remove solenoid valve (A) and disconnect line fitting (B).

Remove four spacer-to-housing hex head screws (C).
Remove spacer.
Clean the solenoid valve screens (A).

Replace O-ring packings (B).
0466
651 651
0467
tm1500 - 7600, 7700 and 7800 Tractors

Remove housing-to-mounting plate cap screws (A) and remove the plate and gasket.
RW21717-UN: Valve Housing-Exploded

Tighten test port plugs with O-ring to 12 N·m (9 lb-ft).

Install valve housing-to-mounting plate gasket and cap screws (A). Tighten to
10 N·m (7 lb-ft).
0467
652 652
0468
tm1500 - 7600, 7700 and 7800 Tractors

Install Modulating Valve
RW35031-UN: Valve Ports

IMPORTANT:
Excess sealant could plug the ports and restrict the oil flow.
Apply a small bead (A) of TY6304 Sealant to the spacer around the brake, clutch, and return
ports, and the lower right screw hole. (See Illustration.)
RW35032-UN: Valve Ports
Install spacer and three hex-head screws (A).

Apply TY6304 Sealant to the lower-right hex-head spacer mounting screw.
Install the screw.
Tighten spacer-to-housing screws to 12 N·m (8 lb-ft).
Install solenoid valve (A) and connect line fitting (B).

Install valve housing and gasket.
RW35028-UN: Modulating Valve

Install six cap screws (A). Tighten to 10 N·m (7 lb-ft).
0468
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0469
tm1500 - 7600, 7700 and 7800 Tractors

Install PTO Output Gear
Install PTO Output Gear
RW35034-UN: Output Gear
Install the output gear in the housing with the anti-rotation ear (A) toward the rear of the
housing.
Install the output shaft assembly (B) through the gear and into the housing.
Install the shaft-to-gear hex head screws (A) and tighten in a criss-cross pattern to 75 N·m (55
lb-ft).
RW35035-UN: Output Shaft Plug Procedure
Install the output shaft bearing quill (A) with enough shims to provide measurable end play.
Tighten quill-to-housing cap screws (B) to 25 N·m (18 lb-ft).
Adjust end play by adding or subtracting shims to provide 0.05-0.10 mm (0.002-0.004 in.) end
play.
0469
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tm1500 - 7600, 7700 and 7800 Tractors

Assemble PTO Clutch
Assemble PTO Clutch
RW35018-UN: Clutch Drum, Piston and Springs

LEGEND:
A - Piston Return Springs

B - Clutch Piston
C - Inner Packing Ring
D - Outer Packing Ring
E - Return Spring Retaining Snap Ring
Install packing rings (C-D).

Install the piston (B) in the housing and alternately install the nine return springs (A) starting with
the OD against the piston.
Compress the springs using JDG754 Spring Compressor and install snap ring (E).
RW40046-UN: Clutch Hub, Drum and Clutch Pack
Install the clutch hub (A).

Install the thick backing plate (B) against the piston.
Alternately install 9 disks and 9 separator plates starting with a disk against the backing plate.
RW35014-UN: Clutch Drum and Gear

LEGEND:
A - Drive Gear to Quill Cap Screws

B - PTO Drive Gear
C - Quill to Drum Cap Screws
D - PTO Clutch Rear Quill
Install the rear bearing quill (D) and install and tighten the quill-to-drum cap screws (C) to 25
N·m (18 lb-ft).
Install the drive gear (B) to the quill and install and tighten cap screws (A) to 74 N·m (55 lb-ft).
0470
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tm1500 - 7600, 7700 and 7800 Tractors

Assemble Pump
Assemble Pump
RW35008-UN: Pump Shaft and Gear

LEGEND:

B - Inner Pump Gear
C - Outer Pump Gear
D - O-Ring Seal
Install the pump gears (B-C) into the pump body.

Install the input shaft (A) through the gear and the pump body.
Install the O-ring seal (D).
RW35007-UN: Pump Shaft and Body
Install shaft snap ring (B) and O-ring seals (A).

Install the pump cover (C) to the pump body and input shaft.
RW35006-UN: PTO Pump
Install and tighten the pump cover-to-pump body screws (A).
0471
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tm1500 - 7600, 7700 and 7800 Tractors

Install PTO Clutch and Pump
Install PTO Clutch and Pump
Check for correct installation of O-ring seals (A).

LEGEND:
A - Pump Assembly
B - Clutch Assembly Rear Bearing Cup
C - Front Bearing Quill
D - Front Bearing Quill O-Ring Seals
E - Housing Spacer O-Ring Seals
Install the PTO clutch assembly into the housing by tipping the front of the assembly up and
installing rearward and down.
Install the input bearing cup (B), pump assembly (A) with enough shim pack to allow
measurable end play of the clutch assembly.
IMPORTANT:
Use extreme care when installing the front clutch bearing quill to avoid damage to the
metal seal rings in the clutch assembly.
Install the front quill O-ring seals (D) and install the front bearing quill (C).
Make sure the spacer tube O-ring seals (E) are all in place and install the tubes through the
housing.
RW35003-UN: PTO Housing and Pump
Install and tighten the pump-to-housing cap screws (A) to 50 N·m (37 lb-ft).
0472
657 657

LEGEND:
A - Quill-to-Housing Hex-Head Screw

B - Lube Line
C - Front Quill
D - Brake Piston Plug
Install and tighten the front quill to housing hex head screws (A) to 50 N·m (37 lb-ft).
Install and connect the lube line (B) making sure the O-ring is inside the quill (C).
Install plug (D).
RW35038-UN: Clutch Assembly End Play Procedure
Adjust clutch assembly end play by adding or subtracting shims from behind the pump
assembly to provide 0.10-0.15 mm (0.004-0.006 in.)
Remove the housing assembly from the rollover stand.
Apply a small bead of TY6304 Sealant to the housing cover mounting surface.
RW35039-UN: Front PTO Housing W/Vent
Install the housing cover with reinforcing straps (A-B) under the front and rear center cap
screws.
Install and tighten the cover cap screws.
Install the PTO assembly onto the tractor. (See Install Front PTO Assembly, Group 00.)
0472
658 658
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tm1500 - 7600, 7700 and 7800 Tractors

Front PTO Driveline-Cross-Sectional View
Front PTO Driveline-Cross-Sectional View
RW35040-UN: 7600 Tractor
RW35041-UN: 7700 and 7800 Tractor

LEGEND:

B - Shaft Coupler
C - O-Ring
D - Spring
E - Drive Shaft
F - Snap Ring
G - Coupling
H - Coupling-to-Crank Pulley Cap Screw (3 used)
I - Coupling-to-Crank Pulley Cap Screw (4 used)
J - Splined Hub
K - Alignment Cap Screw (4 used)
L - Crank Pulley
0473
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tm1500 - 7600, 7700 and 7800 Tractors

Repair Front PTO Driveline
Repair Front PTO Driveline
Refer to Front PTO Driveline-Cross-Sectional View during disassembly and assembly.

Remove the front PTO assembly in order to repair drive line components. (See Remove Front
PTO Assembly, Group 00.)
Remove and replace parts as necessary.
Note the different snap ring (F) locations for the different tractor models.
Assemble the coupling (G) to the splined hub (F) and install the cap screws (K).
Assemble the coupling (G) to the crank pulley (L) using coupling-to-crank pulley cap screws (H)
or (I). Tighten to 140 N·m (105 lb-ft).
If the coupling-to-crank pulley holes do not align, adjust 4 screws (K) for proper alignment.
Replace spring (D) as necessary.
Drive Shaft Spring Free Length (approximate) 53 mm (2.09 in.)

(1.3 in. at 6.8 lb-ft)
Install front PTO assembly. (See Install Front PTO Assembly, Group 00.)
0474
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tm1500 - 7600, 7700 and 7800 Tractors

Repair Pressure and Lube Regulating Valves
Repair Pressure and Lube Regulating Valves
RW35042-UN: Front PTO Housing and Pump
Disconnect line (A).
RW35043-UN: Pressure and Lube Lines

LEGEND:
A - PTO Clutch Lube Line

B - Lube Regulating Valve Retaining Screw
C - Lube Regulating Valve Assembly
D - Jam Nut
E - Pressure Regulating Valve Tee
Disconnect fitting (A).

Remove screw (B) from the housing adapter and remove lube regulating valve assembly (C).
NOTE:
There is a shim pack, spring, and ball in the bore of the housing behind the tee.
Loosen jam nut (D) and remove pressure regulating valve tee (E) from the housing.
RW35044-UN: Pressure & Lube Regulating Valve Assy-Exploded

LEGEND:
A - Lube Regulating Adapter-to-Housing Special Screw

B - O-Ring
C - Adapter
D - Retaining Ring
E - Shim Pack
F - Lube Regulating Valve
G - Ball
H - O-Ring
I - Lube Regulating Valve Body
J - Flat Face Packing Ring
K - Pressure Regulating Valve Tee
L - O-Ring
M - Shim Pack
N - Pressure Regulating Valve Spring
O - Ball

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Pressure Regulating Valve Spring Free Length (approximate) 28.5 mm (1.12 in.)

(0.8 in. at 16 lb-ft)
Lube Regulating Valve Spring Free Length (approximate) 43 mm (1.7 in.)
(1.0 in. at 1.2 lb-ft)
0475
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NOTE:
Steering Valve Spring Installer .......

Install springs
T6514DC-UN: KML10018-3
0476
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NOTE:
supplier.

Install bushings, bearings, bearing cups, and oil seals
0477
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Specifications
Specifications
Steering Valve
Steering Valve Mounting Torque 28 N·m (20 lb-ft)

Plate-to-Bulkhead Cap Screw
Check Valve Set Screw Torque 10 N·m (8 lb-ft)
End Cap-to-Valve Housing Cap Torque (Initial) 18 N·m (13 lb-ft)

Screw
Torque (Final) 24 N·m (18 lb-ft)
Steering Valve Springs Free Length (approximate) 19.0 mm (0.75 in.)
Test Length 18 mm at 3.25-4.0 N

(0.7 in at 0.73-0.9 lb force)
Auxiliary Steering Pump
Pump Cover to Auxiliary Steering Torque 24 N·m (18 lb-ft)

Pump
Pump Spool Spring Free Length (approximate) 57 mm (2.2 in.)

Small Inner Spool Spring Free Length (approximate) 28 mm (1.1 in.)

(0.8 in. at 5.6-6.8 lb force)
Large Inner Spool Spring Free Length (approximate) 31.5 mm (1.3 in.)
Test Length 22.4 mm at 1.5-2.1 N

(0.88 in. at 5.5-7.5 oz force)
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tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Steering Valve
Remove and Install Steering Valve
RW18978-UN: Steering Valve and Hoses

LEGEND:
A - Pressure Inlet
B - Right Turn Outlet (Labeled R)
C - Priority Load Sense
D - Left Turn Outlet (Labeled L)
E - MFWD-Auxiliary Steering Pump
E - 2WD-Differential Case
F - Cap Screws
CAUTION:
High pressure can exist at any hydraulic connection. Avoid injury from high
pressure leaks by relieving system pressure before disconnecting any
hydraulic lines, fittings or connections.
Relieve hydraulic pressure by turning steering wheel left and right.

IMPORTANT:
Absolute cleanliness is essential when working on hydraulic components.
Remove hood.
Remove foil heat shield on front of cab.
Remove lines (A-E).
Remove the three cap screws (F) and carefully remove steering valve.
RW18374-UN: Steering Valve Mounting-Exploded

LEGEND:
A - Cap Screws
B - Washers
C - Rubber Mounts
D - Cap Screws
E - Mounting Plate
Install steering valve and parts (A-E) and tighten cap screws to 28 N·m (20 lb-ft).
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Steering Valve-Exploded View
Steering Valve-Exploded View
RW18382-UN: Steering Valve-Exploded View

LEGEND:
1 - Dust Seal 17 - Check Ball

2 - Retaining Ring 18 - Retainer Plug
3 - Seal Gland Bushing 19 - Spring
4 - Seal 20 - Centering Springs
5 - Backup Ring 21 - Cross Pin
6 - O-Ring 22 - Control Spool
7 - TEFLON ® Seal 23 - Control Sleeve
8 - Bearing Race 24 - O-Ring
9 - Needle Thrust Bearing 25 - Spacer Plate
10 - Housing 26 - Drive
11 - Set Screw 27 - Meter (Gerotor)
12 - Seal 28 - Spacer
13 - Check Ball Seat 29 - End Cap
14 - Seal 30 - Cap Screw (7 used)
15 - Check Ball 31 - Sealing Washers (7 used)
16 - Check Ball Retainer
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble
Steering Valve

Steering Valve
RW18381-UN: Check Valve

LEGEND:
A - Set Screw
B - O-Rings
C - Check Ball Seat
D - Check Ball
E - Check Ball Retainer
Remove set screw (A).

Turn a 10-24 UNC screw into end of check ball seat (C). Remove the seat using a pliers.
Remove parts (D) and (E).
Inspect parts (A-E) for excessive or damage. Coat O-rings (B) with petroleum jelly.
Install parts (A-E) and tighten set screw (A) to 10 N·m (8 lb-ft).
RW18375-UN: Metering Unit

LEGEND:
A - Cap screw (7 used) E - Meter (Gerotor)

B - Washer (7 used) F - Spacer
C - End Cap G - Drive
D - O-Ring (3 used) H - Spacer Plate
Remove parts (A-H).
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RW18389-UN: Gerotor Timing

LEGEND:
A - Reference Lines
B - Seal
C - Spacer Plate
D - Alignment Mark
E - Drive Shaft
F - Star Valleys
G - Meter
Install seal (B) and spacer plate (C).

IMPORTANT:
Violent steering wheel movement can occur if gerotor is not timed. Install drive shaft
with slotted end aligned with one of the meter star valleys.
Mark spline end of shaft to assure correct alignment with slotted end.
Install drive shaft (D), engaging slotted end to pin.
Install seal in meter (G).
Align star valleys (F) with mark (D) on splined end of drive shaft and install. Check alignment of
reference lines (A).
Align bolt holes without disengaging meter from shaft.
RW18390-UN: Spacers and End Cap

LEGEND:
A - Spacer (2WD) (12 mm) (0.5 in.)

B - Spacer (MFWD)(22 mm) (0.9 in.)
C - Seal
D - End Cap
E - Washer
F - Cap Screw
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Insert spacer (A) or (B).

Tighten cap screws using sequence (1-7) as illustrated.
First sequence Torque 18 N·m (13 lb-ft)
Final sequence Torque 24 N·m (18 lb-ft)
RW18376-UN: Check Balls, Retainers and Springs
Steering Valve Springs Free Length (approximate) 19 mm (0.75 in.)

(0.7 in. at 0.7-0.9 lb force)
Install parts.
RW18377-UN: Valve Spool and Sleeve Retaining Ring

Remove retaining ring to remove valve spool and sleeve
assembly.
RW18378-UN: Spool and Sleeve Assembly
Lift spool and sleeve assembly (A) enough to remove the bushing (B) from the housing.
Remove bushings and seals.
IMPORTANT:
Keep spool and sleeve assembly from binding in the housing. Tolerances are very
close. Replace spool, sleeve, and housing as an assembly.
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RW18379-UN: Spool and Sleeve Assembly
Remove the spool and sleeve assembly (A) by rotating the assembly.
RW18380-UN: Spool and Sleeve-Exploded

LEGEND:
A - Cross Pin
B - Centering Spring
C - Spool
D - Sleeve
Remove cross pin (A).

Remove four centering springs (B) by pushing spool forward in sleeve.
Remove sleeve (D) by pushing spool (C).
RW18384-UN: Spool and Sleeve

LEGEND:
A - Sleeve
B - Spool
C - Slots
D - Identification Marks
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Apply clean hydraulic oil to all internal parts.
Turn spool (B) into sleeve (A) to prevent binding.
Turn sleeve and spool until slots (C) and identification marks (D) are aligned.
RW18385-UN: Spool and Sleeve Valve Assembly
Install four centering springs (A) in valve assembly using a KML10018-3 Steering Valve Spring
Installer (B).
Install cross pin.
IMPORTANT:
Spool and sleeve assembly must not bind in housing.
RW18379-UN: Steering Valve Housing and Spool
Apply clean hydraulic oil to valve assembly.

Push spool and sleeve assembly (A) into housing with rotating motion, keeping cross pin
horizontal.
RW18387-UN: Steering Valve Bearings and Bushings

LEGEND:
A - Bearing Race (2 used)

B - Needle Thrust Bearing
C - Teflon Seal
D - O-Ring
E - Backup Ring
F - Seal
G - Seal Gland Bushing
H - Retaining Ring
I - Dust Seal
Install seals and bushings (A-G).
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Remove and Install Auxiliary Steering Pump
Remove and Install Auxiliary Steering Pump
RW18979-UN: Auxiliary Steering Pump

LEGEND:
A - MFWD Clutch Housing

B - Auxiliary Steering Pump
C - Outlet Line
D - Line Clamp
E - Pump Cover
F - Set Screw
Remove MFWD drive shaft.

Disconnect outlet hydraulic line (C) on right side and inlet and load sense line on left side of
pump (B).
Remove line clamp (D) from pump cover (E).
NOTE:
Set screw (F) is not used on all designs.
Remove set screw (F) and remove pump and foam seal washer on pump hub.
Install in reverse order.
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RW25078-UN: Auxiliary Steering Pump

LEGEND:
A - Pump Cover
B - Auxiliary Steering Pump
C - Bushing
D - Packing
E - Gerotor Gear Set
F - Bearing Surface
G - Pump Surface
H - Cover Surface
Remove pump cover (A).

Inspect bushing (C) and gear set (E) for excessive wear or damage.
Replace packing (D) as required.
RW18981-UN: Spool Valve-Exploded
Pump Spool Spring Free Length (approximate) 57 mm (2.2 in.)

Disassemble spool valve as illustrated.
RW18983-UN: Spool Valve
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Spring (E) Free Length (approximate) 28 mm (1.1 in.)

(0.8 in. at 5.6-6.8 lb force)
Spring (H) Free Length (approximate) 31.5 mm (1.3 in.)

(0.88 in. at 5.5-7.5 oz force)
Install new O-ring (B) and assembly spool valve.

Dip the valve in clean hydraulic oil and install in the pump housing.
RW18984-UN: Pump Cover and Oil Seal

Install new oil seal (A) 10 mm (0.400 in.) below the pump cover (C) surface
using a 27508 (1-9/16 in.) pilot and a 27522 (2-7/16 in.) driver. Install the seal
with the spring side facing the pump housing.
Apply ample amount of multi-purpose grease between oil seal and dust seal.
Install new dust seal (B) 1 mm (0.040 in.) below the pump cover surface using
the same seal driver. Install the seal with seal lips facing away from the pump
cover.
Apply multi-purpose grease to seal lips.
RW18985-UN: Pump Housing, Gear Set and Shim
Install gerotor gear set in the pump housing with OD chamfer of large gear (A) towards the
bottom of housing. Identification mark (B) on the opposite side of the gear should be visible.
IMPORTANT:
Shims are color coded. Replacement shim must be the same color.
Install shim (C), making sure color code for the replacement shim is the same as the one
removed.
Install pump cover to auxiliary steering pump and tighten the cap screws to 24 N·m (18 lb-ft).
0483
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tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Steering Cylinder-to-Steering Arm Torque 150 N·m (110 lb-ft)

(2WD)
Cylinder Piston Assembly Bolt Two- Torque 176 N·m (130 lb-ft)
Wheel Drive
MFWD
Torque 230 N·m (170 lb-ft)
0484
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tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43513 (U.S.) Threadlock and Sealer Fasten steering cylinder piston cap
(TY9371 [Smaller Size] ) (U.S.) (High Strength) screw
0485
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tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
The following kits are available through your parts catalog:

Cylinder Seal Kit
0486
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tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Steering Cylinder
Remove and Install Steering Cylinder
RW25065-UN: Two-Wheel Drive
Disconnect hydraulic lines (A).

For TWO-WHEEL DRIVE tractor, perform the following steps:
Remove special retaining nuts (B) and snap ring on steering arm ends.
Remove cylinder.
Install cylinder in reverse order. Tighten retaining nuts to 150 N·m (110 lb-ft).
Bleed hydraulic system. (See Bleed Hydraulic System-Section 70).
RW25066-UN: MFWD
LEGEND:
A - Spring Pins
B - Pins
C - Seals
D - Snap Rings
E - Bushing
F - Steering Cylinder
For MFWD tractor, perform the following steps:

Remove spring pins (A) and snap rings (D).
Remove pins (B) and seals (C).
Remove cylinder (F).
Replace parts as required and install cylinder in reverse order.
Install hydraulic hoses to cylinder and bleed hydraulic system. (See Bleed Hydraulic System-
Section 70).
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Cross-Sectional and Exploded View- Steering Cylinder
Two-Wheel Drive

Two-Wheel Drive
RW25067-UN: Steering Cylinder-2-Wheel Drive

LEGEND:
A - Barrel J - O-Ring
B - Bolt K - Backup Washer
C - Piston [ Serviced as an assembly]
L - Rod Seal
D - O-Ring [ Serviced as an assembly]
M - Internal Retaining Ring
E - Slipper Seal [ Serviced as an assembly]
N - Spacer
F - Wear Ring [ Serviced as an assembly]
O - External Retaining Ring
G - O-Ring P - Rod Wiper
H - Head Assembly Q - Rod
I - Bushing
Disassemble, inspect, and assemble as required.

Clean bolt (B) and apply T43513 Treadlock and Sealer to threads.
Tighten bolt (B) to specification.
Piston Bolt Torque 176 N·m (130 lb-ft)
0488
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tm1500 - 7600, 7700 and 7800 Tractors

MFWD

MFWD
RW25084-UN: MFWD-Steering Cylinder Cross-Section

LEGEND:
A - Barrel J - O-Ring
B - Bolt K - Backup Washer
C - Spacer L - Rod Seal
D - Piston Assembly [ Serviced as an assembly] M - Internal Retaining Ring
E - Slipper Seal [ Serviced as an assembly] N - Spacer
F - Wear Ring [ Serviced as an assembly] O - External Retaining Ring
G - O-Ring P - Rod Wiper
H - Head Assembly Q - Rod
I - Bushing

Clean bolt (B) and apply T43513 Treadlock and Sealer to threads.
Tighten bolt (B) to specification.
Piston Bolt Torque 230 N·m (170 lb-ft)
0489
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tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Brake Valve Overhaul Kit

l Brake Valve Hardware Kit
l Brake Valve Pre-Fill Piston Kit
l Brake Valve Pressure Inlet Check Valve Kit
l Brake Valve Cover Kit
l Brake Valve Make-Up Check Valve Kit
0490
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tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Inlet Connector Torque 98-108 N·m (72-80 lb-ft)
Brake Function Connectors Torque 22-26 N·m (16-19 lb-ft)
Inlet Check Spring Free Length (approximate) 15 mm (0.60 in.)

(0.375 in. at 0.33-0.37 lb force)
Plunger Springs Free Length (approximate) 21 mm (0.8 in.)

(0.8 in. 178-220 lb force)
Brake Valve Spring Free Length (approximate) 86.5 mm (3.4 in.)

(1.5 in. at 43.3-48.3 lb force)
Load Sense Shut-Off Springs:
Large Spring Free Length (approximate) 17.8 mm (0.7 in.)
Test Length 6 mm at 6-7.3 N

(0.24 in. at 1.35-1.65 lb force)
Small Spring Free Length (approximate) 31 mm (1.2 in.)

(0.5 in. at 2.9-3.3 lb force)
Outlet Orifice Check Spring Free Length (approximate) 15.3 mm (0.6 in.)

(0.4 in. at 0.44-0.54 lb force)
Relief Valve Spring Free Length (approximate) 29 mm (1.1 in.)

(0.5 in. at 6-7.3 lb force)
Make-Up Check Spring Free Length (approximate) 17.7 mm (0.7 in.)

(0.34 in. at 0.57-0.69 lb force)
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tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Brake Valve
General Repair Procedures- Brake Valve
CAUTION:
High pressure can exist at any hydraulic connection. Avoid injury from high-
IMPORTANT:
Absolute cleanliness is essential when working on the hydraulic system.
Contamination can result in serious damage or inadequate operation.
NOTE:
emphasize the need for attention to detail and care when servicing the brake
valve.
Repair
Most brake valve components are serviced as kits.
O-rings, seals, and backup rings are included in the brake valve overhaul kit

Left and right brake valve components are select fit and must be kept separate.
Replace all seals, O-rings and backup rings.
Lubricate all internal parts with clean hydraulic oil during assembly.
Inspect springs for wear, damage, or distortion.
System Start Up:

Brake system must be bled. (See Bleed Brakes, this group.)
0492
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tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Brake Valve
Remove and Install Brake Valve
RW21590-UN: Brake Valve

LEGEND:
A - Return Line
B - Inlet Pressure Line
C - Load Sense Line
D - Brake Pressure Lines
CAUTION:
hydraulic lines, fittings, or connections.
Relieve system pressure.

Loosen lines (A-D).
RW21591-UN: Brake Pedal Assembly
Remove pin (A).

Remove brake pedal assembly (B).
Remove the brake valve mounting cap screws (C).
Disconnect the hydraulic lines and remove the brake valve.
Install brake valve and hydraulic lines and tighten mounting cap screws to 54 N·m (40 lb-ft).
Install pedal assembly.
NOTE:
Pedal height is measured from the top of the footrest perpendicular to the top of
the upper surface of the brake pedal.
Remove the knurled brake valve plungers from the brake valve and install shims as required.
(See parts catalog). Adjust pedal height to 172-176 mm (6.8-6.9 in.). Bar should engage
between left and right pedal without pedal movement.
Adjust the clearance between the brake pedal stop and bolts to 0.20-0.60 mm (0.016-0.024 in.).
0493
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Brake Valve
Disassemble, Inspect, and Assemble Brake Valve
RW21599-UN: Brake Valve
IMPORTANT:
Keep left and right brake valve components separate since parts are select fit.
Cap the two brake function lines (A).
Remove inlet connector (B).
Remove the inlet valve by depressing both brake plungers (C). Pressure will eject the inlet
valve. Use a rag around the inlet port to prevent loosing parts.
Remove caps from brake function lines.
IMPORTANT:
Do not confuse inlet valve ball (E) with piston relief valve balls if brake valve is
completely disassembled. The OD of ball (E) is 7.94 mm (0.31 in.) and in SOME brake
valves, the piston relief valve balls have an OD of 7.5 mm (0.29 in.). Interchanging
these balls may reduce brake performance. [Some valves use the larger size balls for
both inlet and piston relief valves.]
RW21600-UN: Brake Valve-Exploded
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(0.375 in. at 0.33-0.37 lb force)
IMPORTANT:
Filter (B) must be installed with the dome toward the inlet valve (C).
Install parts and tighten connector (A) to 98-108 N·m (72-80 lb-ft).
Remove load-sense connector (H).
RW25494-UN: Brake Valve Orifice
RW25495-UN: Brake Valve Orifice
LEGEND:
A - Plug [Plug design may vary]

B - Spring
C - Spring
D - Ball
E - Seat
F - O-Ring
G - Load-Sense Shut-Off Valve
H - Backup Ring
I - O-Ring
J - Load-Sense Shut-Off Valve Port
K - Allen Wrench
L - Orifice
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Remove and inspect parts (A-G).

Spring (B): Free Length (approximate) 17.8 mm (0.7 in.)

(0.24 in. at 1.35-1.65 lb force)
Spring (C): Free Length (approximate) 31 mm (1.2 in.)

(0.5 in. at 2.9-3.3 lb force)
Install new backup ring (H) and O-ring (I).

Remove orifice using an allen wrench (K).
Check orifice (L) for contamination.
Install orifice.
Position the brake valve housing horizontally and install valve parts making sure seat (E) is
correctly positioned.
Tighten plug (A) to 12-18 N·m (9-13 lb-ft).
Install load-sense connector and tighten to 22-26 N·m (16-19 lb-ft).

LEGEND:
A - Connector
B - Spring
C - Special Washer [ Some valves may not have special washers (C)]
D - Orifice [ Orifice designs may be different than illustrated]
Inspect springs (B), washers (C), and orifices (D).

Outlet Orifice Check Spring Free Length (approximate) 15.3 mm (0.6 in.)

(0.4 in. at 0.44-0.54 lb force)
Install parts and tighten connectors to 22-26 N·m (16-19 lb-ft).

IMPORTANT:
Left and right brake valve parts must be returned to the original bores.
0494
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RW25496-UN: Make-Up Check Valve-Exploded
Brake Valve Springs Free Length (approximate) 86.5 mm (3.4 in.)

(1.5 in. at 43.3-48.3 lb force)
Makeup Check Valve Springs Free Length (approximate) 17.7 mm (0.7 in.)
Test Length (8.7 mm at 2.5-3.1 N

(0.34 in. at 0.57-0.69 lb force)
NOTE:
Ball (C) shuttles inside of spring (D).
Brake Valve Spring Free Length (approximate) 9.1 mm (0.36 in.)

(0.2 in. at 0.23-0.43 lb force)
Install shuttle passage parts with new O-rings on plugs (A) and (B).
Tighten inner plug (B) to 7-8 N·m (5-6 lb-ft) and outer plug (A) to 20-26 N·m (15-19 lb-ft).
IMPORTANT:
All orifices must be clear of contamination. Left and right brake components must be
installed in the original bores.
0494
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NOTE:
Use brake valve springs from opposite end to aid removal of parts.
RW21607-UN: Brake Valve Housing and Cover

Remove cover (A), wiper rings (B) and stroke limiter cover (C).
RW21609-UN: Relief Valve-Exploded
Relief Valve Springs Free Length (approximate) 29 mm (1.1 in.)

(0.5 in. at 6-7.3 lb force)
Plunger Springs Free Length (approximate) 21 mm (0.8 in.)

(0.8 in. at 178-220 lb force)
Install new O-rings (B) and on plungers (H).

Install new quad-rings (G).
IMPORTANT:
Hand compress annular rings making sure rings do not bind during assembly.
Assemble parts horizontally as a sub-assembly to prevent balls (C) and springs (D) from
0494
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misaligning.
Install cover, wiper rings, and stroke limiter cover and tighten cap screws to 24-30 N·m (18-22
lb-ft).
IMPORTANT:
Spring guides must be correctly positioned during assembly.
RW21610-UN: Check Valve Assembly

Install makeup check valve assemblies (A) making sure spring guides (B) are
correctly positioned.
Install brake valve springs and tighten plugs to 92-112 N·m (68-83 lb-ft).
0494
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Bleed Brakes
Bleed Brakes
RW22204-UN: Brake Bleed Screw
1. Loosen the brake bleed port jam nuts (A) a minimum of one complete turn.
2. Open the bleed screws (B) one and one half turns.
3. Start engine and pump the left and right brake pedals together three times with one of the
pedals at least 13 mm (0.5 in.) lower than the other.
4. Lock the brake pedals together and depress the brake pedals for a minimum of 15
seconds.
5. Close the bleed screws and tighten jam nuts with pedals still depressed.
6. Stop engine and depress each brake pedal. Resistance should be present before the
pedal reaches the stop.
7. IMPORTANT:
Any noticeable pedal drift downward from the point of resistance indicates
brake leakage.
Bleed the pump load-sense line. (See Bleed Hydraulic System, Section 70).
0495
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Check Manual Brakes
Check Manual Brakes
1. Stop engine.
2. Apply force after engine has been stopped at least 5 seconds.
3. Hold pedal for 5 seconds. Pedal travel should not exceed 125 mm (5 in.) during the first
application.
4. Apply pressure to single pedal. Release, then apply a second time and hold for 5 seconds.
Resistance to pedal travel should be observed during the second application. Check for
leakage if pedal drift is greater than 33 mm (1.3 in.) in 10 seconds.
5. Repeat procedure in Step 4 for the other pedal.
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Specifications
Specifications
Brake Disk Thickness 5.5 mm (0.216 in.)

(Minimum)
0497
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Remove, Inspect, and Install
Brake Pistons, Plates, and Disks
Remove, Inspect, and Install

Brake Pistons, Plates, and Disks
RW21036-UN: Brake Plates and Piston Assembly
Remove final drive. (See Remove and Install Final Drive, Section 56, Group 25.)
Remove brake plate and brake disk.
Remove brake piston using a pry bar.
Replace special packing (A). Lubricate new packing to aid piston installation.
RW21037-UN: Brake Plate and Backing Plate
Inspect brake plate (A) and backing plate (B) for flatness and for excessive wear on the braking
surfaces.
RW21038-UN: Brake Piston
Replace special packing (A). Lubricate new packing to aid piston installation.
RW21039-UN: Brake Disk
0498
695 695
Inspect brake disk center splines (A) for excessive wear or damage.
Inspect facing material (B) on brake disk.
Brake Disk Minimum Thickness 5.5 mm (0.216 in.)
Install brake components.

Install final drives.
0498
696 696
0499
tm1500 - 7600, 7700 and 7800 Tractors

Inspect and Adjust Secondary Brake
Inspect and Adjust Secondary Brake
RW21102-UN: Secondary Brake
Remove MFWD clutch or secondary brake housing on two-wheel drive tractors. (See Remove and
Install MFWD Clutch-Section 56, Group 00).
Disassemble MFWD clutch. (See Disassemble and Assemble MFWD Clutch-Section 56, Group 10).
RW25079-UN: Secondary Brake
RW25080-UN: Secondary Brake and Clutch Drum
Inspect secondary brake parts.

Replace as required.
Assemble MFWD clutch with secondary brake.
Adjust secondary brake by turning adjusting screw (A). Clutch drum should turn freely.
Install MFWD clutch.
0499
697 697
0500
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Hydraulic Trailer Brake
End Cover Screws Torque 11 N·m (8.5 lb-ft)
Trailer Brake Valve Housing Torque 54 N·m (40 lb-ft)

Bracket to Valve Stack
Spool Valve Spring Free Length (approximate) 23.4 mm (0.9 in.)

(0.7 in. at 6.8-8.7 lb force)
Poppet Spring Free Length (approximate) 18.5 mm (0.7 in.)

0500
698 698
0501
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Hydraulic
Trailer Brake Valve
Remove and Install Hydraulic

Trailer Brake Valve
RW25072-UN: Trailer Brake Valve
Remove hydraulic lines.

Remove trailer brake valve (A).
Install trailer brake valve and tighten cap screws (B) to 54 N·m (40 lb-ft).
Install hydraulic lines.
0501
699 699
0502
tm1500 - 7600, 7700 and 7800 Tractors

Repair Hydraulic Trailer Brakes
Repair Hydraulic Trailer Brakes
RW25073-UN: Trailer Brake Valve-Exploded
LEGEND:
A - End Cover Screws (5 used) L - O-Ring

B - Throttle Valve M - Piston
C - End Cover N - Shuttle Valve Housing [ Not Repairable]
D - Spool Valve Spring O - Shuttle Valve [ Not Repairable]
E - Spring Guide [ Not Repairable] P - Trailer Brake Output
F - Spool Valve [ Not Repairable] Q - Tractor Brake Load-Sense
G - Brake Valve Housing [ Not Repairable] R - Trailer Brake Load-Sense
H - O-Ring S - Trailer Brake Signal-to-Inlet Priority Valve
I - Spring Guide [ Not Repairable] T - Priority Supply
J - Poppet Spring [ Not Repairable] U - To Steering
K - Poppet [ Not Repairable] V - Trailer Brake Load-Sense
Disassemble and inspect parts as required. Valve (F) must slide smoothly in housing bore.
Spool Valve Spring (D) Free Length (approximate) 23.4 mm (0.9 in.)

(0.7 in. at 6.8-8.7 lb force)
Poppet Spring (J) Free Length (approximate) 18.5 mm (0.7 in.)

Assemble hydraulic brake valve. Tighten end cover screws (A) to 11 N·m (8.5 lb-ft).
0502
700 700
0503
tm1500 - 7600, 7700 and 7800 Tractors

Repair Air Trailer Brakes
Repair Air Trailer Brakes
RW40034-UN: Air Compressor

RW40035-UN: Tank, Pressure Relief and Unloader Valves
RW40036-UN: Air Cont. and Hydro/Pneumatic Valves RW40037-UN: Couplers

LEGEND:
A - Air Compressor
B - Tank
C - Pressure Relief Valve
NOTE: 7800 is illustrated. D - Unloader Valve
E - Air Control Valve
Remove and repair components as required. F - Hydraulic/pneumatic Valve
G - Yellow Coupler
H - Black Coupler
I - Red Coupler
0503
701 701
0504
tm1500 - 7600, 7700 and 7800 Tractors

Essential or Recommended Tools
NOTE:
Order tools from the U.S. SERVICE-GARD ™ or European Microfiche Tool
Catalogs.
RECOMMENDED TOOLS , as noted, are suggested to perform the job correctly.
Some tools may be available from local suppliers or may be fabricated.
Rear Tractor Access Platform.......DFRW77
[ RECOMMENDED TOOL-May be fabricated-See
Section 99 DFRW77]
Access rear tractor components
RW25475-UN: DFRW77

RW19933-UN: JDG752
0504
702 702
0505
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Charge Pump-to-Differential Case Torque 78 N·m (57 lb-ft)

Socket Head Cap Screws
Main Hydraulic Pump-to-Charge Torque 88 N·m (64 lb-ft)

Pump Cap Screws
0505
703 703
0506
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Inlet-Priority Valve Assembly
Remove and Install Inlet-Priority Valve Assembly
RW50009-UN: Cab Tractor
RW22369-UN: Open-Station Tractor
RW50010-UN: Priority and Hitch Valves

LEGEND:
A - Shield (Cab)
B - Shields (Open Station)
C - DFRW77 Access Platform
D - Drain Hose
E - Electrical Outlet
F - Bracket Cap Screws
G - Priority and Hitch Valve Oil Hoses
H - SCV Bellcrank Assembly
I - SCV Bellcrank Cap Screws (Cab)

Remove shields (A) or (B).
Install the DFRW77 Platform (C) on the rear of the tractor. (See Dealer Fabricated Tools,
Section 99.)
Remove SMV sign.
Disconnect the drain hose (D).
Remove the electrical outlet (E).
Remove the cap screws (F) and remove the SMV bracket.
Disconnect the hoses (G) from the hitch valve (if equipped) and the top of the priority valve.
0506
704 704
Disconnect the wiring connectors from hitch valve.

Disconnect the SCV linkages from the bellcrank (H).
Remove the cap screws (I).
RW20640-UN: SCU Linkage and Priority Valve

Disconnect the SCV linkages (A).
Remove the cap screws (B) and remove the SCV bellcrank assembly.
Disconnect the hoses (C) from the priority valve.
RW20641-UN: SCU Valve Assembly
Attach a hoist to the valve assembly.

Remove the cap screws (A).
IMPORTANT:
Selective control valve yokes should be removed before putting valve assembly on a
work bench, since yokes can be easily damaged. (See Disassemble and Assemble
Valve Assembly, Group 15.)
Remove the valve assembly as a unit.
Install valve assembly in reverse order.
0506
705 705
0507
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Main Hydraulic Pump
Remove and Install Main Hydraulic Pump
RW20642-UN: Main Hydraulic Pump

LEGEND:
A - Main Hydraulic Pump Case Drain Hose

B - Brake Line
C - Main Hydraulic Pump Inlet Line
D - Main Hydraulic Pump Mounting Cap Screws
Remove the valve assembly. (See Remove Valve Assembly, this group.)
Disconnect hose (A).
Disconnect the brake line (B) from the top of the differential case.
Disconnect the oil line (C) using the JDG752 Special Crows Foot Wrench.
Remove the main hydraulic pump mounting cap screws (D) and remove the main hydraulic
pump.
Install the main hydraulic pump and tighten the main hydraulic pump-to-charge pump cap
0507
706 706
0508
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Charge Pump
Remove and Install Charge Pump
RW20643-UN: Charge Pump

LEGEND:
A - Hydraulic Filter Inlet Line

B - Charge Pump Inlet Line
C - Final Drive and PTO Clutch Lube Lines
D - Hitch Valve-to-Charge Pump Hose
E - Charge Pump-to-Differential Case Socket Head Screws
Remove the main hydraulic pump. (See Remove Main Hydraulic Pump, this group.)
Disconnect line (A).
Disconnect the line (B) using the JDG752 Special Crows Foot Wrench.
Disconnect lines (C) and hose (D).
Remove the special screws (E) and remove the charge pump.
Install the charge pump and tighten the charge pump-to-differential case socket head cap
0508
707 707
0509
tm1500 - 7600, 7700 and 7800 Tractors

Remove, Install, and Adjust
SCV Linkage
Remove, Install, and Adjust

SCV Linkage
RW21577-UN: SCU Linkage at Yoke
Disconnect linkage (A) from SCV yokes.
RW21575-UN: SCU Linkage at Bellcrank
Remove retainers (A) and disconnect SCV control linkage.

Remove cap screws (C) and the two cap screws (B) from the rear of the inlet-priority valve
housing and to remove bellcrank.
Install the bellcrank and linkage.
RW21576-UN: SCU Linkage Adjust at Yoke
Remove retainer pin (A) and turn yoke (B) to adjust SCV linkage.
Install the yoke and pin and tighten nut (C).
0509
708 708
0510
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Catalogs.
Bench-Mounted Holding Fixture.......D01006AA
[RECOMMENDED TOOL]
Hold parts during disassembly and assembly
RW25125-UN: D01006AA
0510
709 709
0511
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.

Install bearing cups and seals
Blind Hole Puller Set.......D01061AA

Remove bearing cups
0511
710 710
0512
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY15969 (U.S.) Retaining Compound Install compensator check valve
NOTE:
See Section 10-Cross-Reference Chart for Canadian and LOCTITE Product
Numbers
0512
711 711
0513
tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Hydraulic Pump Controller Kit

l Hydraulic Pump Seal Kit
l Hydraulic Pump Piston and Rod Kit
l Hydraulic Pump Shaft Bearing Spacer Kit
l Hydraulic Pump Rotating Group Kit
l Hydraulic Pump Yoke Bearing Shim Kit
l Hydraulic Pump Yoke Spring Kit
l Charge Pump Seal Kit
0513
712 712
0514
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Hydraulic Pump
Pump Valve Body-to-Pump Torque 32-36 N·m

Housing 23-26 lb-ft
Yoke Bearing Cover Torque 20-22 N·m (170-190 lb in.)
Controller Housing-to- Torque 7-8 N·m

Pump Valve Body (60-70 lb-in.)
Controller Load Sensing Torque 5.5-8.5 N·m

Plug (50-75 lb-in.)
Hydraulic Pump-to-Charge Torque 78-96 N·m

Pump (58-70 lb-ft)
Yoke Bearing Preload 0.178-0.228 mm

(0.007-0.009 in.)
Shaft Bearing Preload 0.025-0.076 mm

(0.001-0.003 in.)
Yoke Control Spring Free Length (approximate) 54 mm (2.1 in.)

Load Sensing Spring Free Length (approximate) 25 mm (1.0 in.)

Compensator Spring Free Length (approximate) 35.5 mm (1.4 in.)

(1.2 in. at 123-150 lb force)
Hydraulic Charge Pump Charge Torque 68-88 N·m (50-64 lb-ft)

Pump-to-Differential Case
0514
713 713
0515
tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Hydraulic Pumps
General Repair Procedures- Hydraulic Pumps
IMPORTANT:
Contamination can result in serious damage or inadequate operation.
NOTE:
Before beginning the hydraulic pump repair, review the following guidelines.
servicing the pump.

Use a D01006AA Holding Fixture to hold the hydraulic pump during repair.
Yoke bearing shims must be used in the original location if being reused in pump assembly.
Correct shim thickness must be determined for bearing preload if yoke or yoke bearings have
been replaced. Shim kits are available.
Pump shaft bearing preload must be adjusted if shaft, shaft bearing, or pump housing is
replaced.
Discard and replace shaft seal, O-rings, and gaskets.

Clean all parts removed from pump with clean solvent. Use moisture-free compressed air to dry
parts and to clear oil passages of any contamination. DO NOT use shop towels to dry parts.
Inspect controller for clear valve passages.
Controller valves must smoothly move in and out in the valve bores. Binding cannot be
tolerated.
Controller must be replaced if load sense or compensator valve requires replacement.
System Start Up:

An ample supply of oil must be available at the pump upon start up. Failure to do so may cause
serious damage to the hydraulic pump.
Hydraulic system must be bled before start up to prevent aeration of the oil.
0515
714 714
0516
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Hydraulic Pump Controller
Remove and Install Hydraulic Pump Controller
RW18971-UN: Hydraulic Pump Controller

LEGEND:
A - Pump Controller
B - Load-Sensing Line
C - Screws
D - Hydraulic Pump
CAUTION:
1. Lower all hydraulic cylinders and relieve system pressure.

2. IMPORTANT:
Clean area around the hydraulic pump and hydraulic pump controller (A).
3. Disconnect load-sensing line (B).
4. Remove screws (C) and remove controller (A).
RW18972-UN: Hydraulic Pump Controller
Install controller making sure new O-ring (A) and gasket (B) are correctly aligned. Tighten
screws to 7-8 N·m (60-70 lb-in.).
Connect load-sensing line.
IMPORTANT:
Controller must be retightened 8 hours after installation. Small end of teardrop hole
0516
715 715
in gasket must point toward the compensator end of the controller.
IMPORTANT:
Compensator pressure must be adjusted on the tractor if controller is disassembled.
(See Operation and Test TM-Section 270.)
NOTE:
A service controller is preset at the factory and will not require adjustment after
installing on the tractor.
0516
716 716
0517
tm1500 - 7600, 7700 and 7800 Tractors

Hydraulic Pump Controller-Exploded View
Hydraulic Pump Controller-Exploded View
RW18969-UN: Hydraulic Pump Controller-Exploded

View
LEGEND:
A - Cap Screw
B - Controller Valve Body
C - O-Ring
D - Check Valve
E - Gasket
F - Compensator Valve
G - Seat
H - Spring
I - O-Ring
J - Compensator Adjusting Plug
K - Load Sensing Valve
L - Seat
M - Spring
N - Seat
O - Set Screw
P - Plug
Q - O-Ring
0517
717 717
0518
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Pump Controller
Disassemble, Inspect, and Assemble Pump Controller
IMPORTANT:
Absolute cleanliness is essential.
Inspect all components replacing O-rings (C), (I), and (Q).
IMPORTANT:
Compensator valve (F) and load- sensing valve (K) must not bind in the valve bores.
Controller must be replaced if valves bind.
Compensator Spring (H) Free Length (approximate) 35.5 mm (1.4 in.)

(1.2 in. at 123-150 lb force)
Load Sensing Spring (M) Free Length (approximate) 25 mm (1.0 in.)

Clean and dry check valve (D) and bore if valve is removed. Apply TY15969 Retaining
Compound to the check valve threads. Install the valve.
Replace set screw (O) if load-sense valve parts have been removed. Turn set until it bottoms,
then loosen one and a half turns as a starting point. Adjust load- sense pressure on the tractor.
(See Operation and Test TM-Section 270.)
NOTE:
Flood all parts with clean hydraulic oil to provide initial lubrication and prevent
seizure.
Assemble parts with controller valve body (B) in a vertical position to prevent misalignment of
seats. Use the load-sensing port to visually inspect for correct alignment.
Install the adjusting screw (J) until top of adjusting screw is flush to slightly below valve body
surface.
Install gasket (E) with the teardrop hole pointing in the direction of the compensator adjusting
plug.
IMPORTANT:
Controller must be retightened 8 hours after installation of new gasket.
Adjust compensator pressure on the tractor. (See Operation and Test TM-Section 270.)
0518
718 718
0519
tm1500 - 7600, 7700 and 7800 Tractors

Hydraulic Pump-Exploded View
Hydraulic Pump-Exploded View
RW18970-UN: Hydraulic Pump-Exploded View

LEGEND:
1 - Special Screws 17 - Bearing Cup 31 - Compensator Piston

2 - Snap Ring 18 - Bearing Cone 32 - Rod
3 - Shaft Seal 19 - Yoke 33 - Retaining Ring
4 - Pump Housing 20 - Shaft 34 - O-Ring
5 - Gasket 21 - Piston Shoes 35 - Bearing Spacer
6 - Special Screws 22 - Shoe Plate 36 - Valve Plate
7 - Cover 23 - Spherical Washer 37 - Bearing Cone
8 - Shims 24 - Retainer 38 - Bearing Cup
9 - O-Ring 25 - Pins (3 used) 39 - Relief Valve [ Not serviceable]
10 - Spacer 26 - Cylinder Block 40 - Pin (2 used)
11 - Bearing Cup 27 - Spring Washer [ Not serviceable] 41 - Pin
12 - Bearing Cone 28 - Spring [ Not serviceable] 42 - Plug
13 - Spring 29 - Spring Washer [ Not serviceable] 43 - O-Ring
14 - Seat 30 - Retaining Ring [ Not serviceable] 44 - Valve Body
15 - Seat 45 - Gasket
16 - Roll Pin 46 - O-Ring
47 - Controller
48 - Special Screws
0519
719 719
0520
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Hydraulic Pump
Disassemble, Inspect, and Assemble Hydraulic Pump
RW18973-UN: Pump Valve Body and Valve Plate

LEGEND:
A - Pump Valve Body

B - Valve Plate
C - Bearing Cup
D - Compensator Piston
E - Dowel Pin
F - Valve Plate Groove
G - Relief Valve
IMPORTANT:
Remove pump valve body (A) from pump housing.
Inspect valve plate (B).
IMPORTANT:
Groove (F) in the valve plate must align with dowel pin (E) when assembling the
pump. The dowel pin must not hold the valve plate away from the valve body.
Inspect bearing cup (C). Replace the bearing cup if the shaft bearing cone is replaced. Be
extremely careful the surface of the valve body is not damaged during bearing cup removal or
installation. Press the new bearing cup until it bottoms in the valve body.
Inspect compensator piston (D). Rotate piston and check for smooth operation. Piston must not
bind. Remove retaining ring and O-ring on opposite side of valve body to remove piston and rod
assembly.
NOTE:
Relief valve (G) is not serviceable.
Inspect relief valve (G).
RW18974-UN: Pump Body and Pump Shaft Bearings
0520
720 720
Remove bearing cone (A) and spacer (B) from pump shaft (C).
Inspect parts for excessive wear or damage. Replace bearing cup in valve body if bearing cone
(A) needs replacing.
IMPORTANT:
Bearing preload must be adjusted if the pump housing, pump shaft, shaft bearing
cones and cups, or valve body is replaced. (See Adjust Pump Shaft Bearing Preload,
this group.) If the same parts are used during assembly, bearing preload adjustment
can be omitted.
Install spacer (B) with chamfered ID facing shoulder on pump shaft.
NOTE:
Turn the pump housing horizontally when removing the rotating group.
Slide the rotating group from pump housing holding the shoe plate with both hands to prevent
the group from separating.
NOTE:
Rotating group is serviced as a kit.
RW18975-UN: Rotating Group

LEGEND:
A - Cylinder Block
B - Pin Retainer
C - Pins
D - Spherical Washer
E - Shoe Plate
F - Pistons
G - Shoes
Inspect rotating group parts (A-G).
CAUTION:
DO NOT attempt to remove the spring inside the cylinder block. Spring is
under high tension and can cause possible injury if the retaining ring in the
cylinder block is removed.
Pistons (F) should be a very close fit and slide easily in and out of the cylinder bore. No bind
can be tolerated. Pistons do not have to be returned to the original bores during assembly.
The face thickness on the piston shoes (G) must be within 0.025 mm (0.001 in.) of each other.
Install pin retainer (B) approximately 6 mm (0.25 in.) below the surface of the cylinder block.
Gap in the pin retainer should not align with the large spline openings.
Assemble the rotating group with the spherical washer (D) and shoe plate (E) positioned so
each piston can move smoothly within its bore.
0520
721 721
RW18976-UN: Yoke
Remove the yoke covers, shims, and spacers on each side of the pump housing. Slide the yoke
from side to side to loosen the yoke bearing cups. Remove bearing cones. Turn the yoke at an
angle and slide the yoke and pump shaft from the pump housing.
IMPORTANT:
Be careful not to damage the shims. If the yoke bearings are not defective, the same
shims or a new shim of the same thickness will be needed to preload the bearings
during installation. Use a micrometer to measure the total shim thickness.
If shims are destroyed, a yoke bearing preload adjustment must be performed. (See Adjust
Yoke Bearing Preload, this group.)
Inspect yoke face (A) for excessive wear, roughness, or scoring.
RW18977-UN: Yoke
Yoke Control Spring Free Length (approximate) 54 mm (2.1 in.)

NOTE:
Seal can be removed and replaced without disassembling the hydraulic pump.
RW18989-UN: Pump Shaft Seal

Remove snap ring (A) and remove shaft seal (B) from housing.
Install new seal in pump housing far enough to install snap ring. Use a 27498
(15/16 in.) pilot and a 27509 (1-5/8 in.) disk for seal installation.
0520
722 722
0521
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Yoke Bearing Preload
Adjust Yoke Bearing Preload
RW18990-UN: Pump Housing
IMPORTANT:
Bearing preload adjustment must be performed if yoke, or yoke bearing cones and
cups are replaced.
NOTE: Shims kits are available.
Install pump shaft and yoke into pump housing.

Assemble the bearing cone, cup, spacer, O-ring, and a 0.25 mm (0.010 in.) shim under the
bearing cover on one side of the pump housing. Tighten bearing cover to 20-22 N·m (170-190 lb
in.).
Turn the housing so the opposite side is up.
Install the bearing cone, cup, and spacer on the opposite side rotating the yoke to seat the
bearings.
Measure the distance between the top of the spacer (A) and the housing surface (B), in two
places 180° apart to obtain an average dimension (adding the two measurements and dividing
by two).
Yoke Bearing Required Preload 0.18-0.23 mm

(0.007-0.009 in.)
IMPORTANT:
Shim thickness at either pivot must not exceed 0.020 in.
NOTE: If calculated shim thickness is greater than 0.020 in., an additional shim must be
added to the opposite side of the yoke.
Calculate the necessary shims to provide correct preload as follows:
0.028 in. Example of Average Depth Reading
- 0.008 in. Nominal Preload Specification
_____________
= 0.020 in. Required Shim Thickness
Install the correct shims and tighten bearing cover to 20-22 N·m (170-190 lb in.).
0521
723 723
0522
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Shaft Bearing Preload
Adjust Shaft Bearing Preload
RW18991-UN: Pump Shaft RW18992-UN: Pump Shaft Bearing
RW18993-UN: Pump Housing and Valve Body
IMPORTANT:
Bearing preload adjustment must be performed if pump housing, shaft, valve body,
or shaft bearing cones and cups have been replaced.
NOTE:
Bearing spacer kits are available.
Install the thickest bearing spacer (A) on the shaft with the chamfer facing into the housing.
Install new bearing cone (B).
Install the housing to the valve body without the gasket or the rotating group. Turn the shaft to
seat the bearings.
Install and tighten evenly the six special screws to 0.6 N·m (5 lb-in.).
Measure the gap between the valve body and the pump housing in four locations to obtain an
average dimension (adding the four measurements and dividing by four).
0522
724 724
Calculate the correct bearing spacer thickness as follows:

0.150 in. Thickness of Bearing Spacer
- 0.027 in. Average Gap (Example)
+ 0.003 in. ± 0.001 in. Preload Setting
+ 0.020 in. Compressed Thickness of
____________ Gasket
= 0.146 in. ± 0.001 in. Required Spacer Thickness
to provide 0.003 ± 0.001 in.
Preload
Remove the valve body, bearing cone, and spacer.
Install the correct bearing spacer which comes closest to the calculated required thickness.
Chamfer must face in toward the pump housing.
Assemble the pump and tighten the special screws holding the pump housing to the valve body
to 32-36 N·m (23-26 lb-ft).
0522
725 725
0523
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Hydraulic Charge Pump
Inspect Hydraulic Charge Pump
RW18994-UN: Charge Pump
Remove special screws (A) and washers from charge pump body.
Replace alignment bushing (B).
RW18995-UN: Cover and Gear Set
Carefully remove and inspect cover (A).
NOTE:
Gear set is not replaceable.
Inspect gear set (B).

Install new packing (C).
Remove and inspect parts (A-C).

Charge Pump Spring Free Length (approximate) 150 mm (5.9 in.)
NOTE:
Spool valve is not repairable.
Inspect spool valve (C). Valve must not bind in bore. Relief valve inside of spool valve must also
move freely.
0523
726 726
0524
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Catalogs.
RW19933-UN: JDG752
0524
727 727
0525
tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Bypass Filter Valve Kit

l Inlet-Priority Valve Overhaul Kit
l Inlet-Priority Valve Hardware Kit
l Hitch Valve Overhaul Kit
l Hitch Relief Valve Overhaul Kit
l Hitch Valve Hardware Kit
l Hitch Valve Pilot Spool Cartridge Kit
l Hitch Compensator (with Spring) Kit
l Hitch Solenoid Kit
0525
728 728
0526
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Hydraulic Filter Bypass:
Filter Bypass Spring Free Length (approximate) 51 mm (2.0 in.)

(1.4 in. at 7.7-9.4 lb force)
Inlet-Priority Valve:
Brake Load-Sense Fitting Torque 22-28 N·m

(16-20 lb-ft)
Primary Outlet Fitting Torque 30-38 N·m

(22.5-27.5 lb-ft)
Pump Load-Sense Tee Torque 22-28 N·m

(16-20 lb-ft)
Priority Valve Hex Plug Torque 40-50 N·m)

(30-37 lb-ft)
Load-Sense Port Spring Free Length (approximate) 12.7 mm (0.5 in.)

(0.3 in. at 3.1-3.7 lb force)
Large Inlet-Priority Free Length (approximate) 59 mm (2.4 in.)

Valve Spring

(1.8 in. at 38.6-48 lb force)
Small Inlet-Priority Free Length (approximate) 12.7 mm (0.5 in.)

Valve Spring

(0.35 in. at 11.6-12.9 lb-in.)
Hitch Valve:
Poppet Relief Plug Torque 40-50 N·m (29-37 lb-ft)
Relief Valve Assembly Torque 40-50 N·m (29-37 lb-ft)
Adjusting Screw Special Fittings Torque 58-72 N·m (43-53 lb-ft)
Compensator Plug Torque 74-90 N·m (55-66 lb-ft)
Solenoid Valve Screws Torque 2.0 N·m (18 lb-in.)
Hitch Mounting Cap Screws Torque 50 N·m (37 lb-ft)
Adjusting Screw Assemblies
Single or Outer Spring Free Length (approximate) 39 mm (1.5 in.)

Test Length 18.4 mm at 14.3 N

Solenoid Pilot Cartridge Spring Free Length (approximate) 8.7 mm (0.3 in.)

(0.2 in. at 0.7-0.9 lb force)
0526
729 729
Compensator Spring Free Length (approximate) 47.9 mm (1.9 in.)

Poppet Relief Valve Spring Free Length (approximate) 28.1 mm (1.1 in.)

(0.3 in. at 1.9-2.3 lb force)
0526
730 730
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tm1500 - 7600, 7700 and 7800 Tractors

General Repair Procedures- Hitch and Inlet-Priority Valves, and
Filter Bypass
General Repair Procedures- Hitch and Inlet-Priority Valves, and

Filter Bypass
CAUTION:
IMPORTANT:
Contamination can result in serious damage or inadequate operation. Valve area
MUST BE THOROUGHLY CLEANED before removing or servicing valve components.
NOTE:
emphasize the need for attention to detail and care when servicing the valves.
Repair
Most valve components are serviced as kits.
O-rings, seals, and backup rings are included in the hitch overhaul kit

Replace all seals, O-rings and backup rings.
Components must be tightened to the specified torque.

Clean the machined surface of the hitch and inlet-priority valve housings of any rust or
contamination using a 280 grit honing stone.
System Start Up:

Hydraulic system must be bled before start up to prevent aeration of the oil. (See Bleed
Hydraulic System, Group 40.)
0527
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tm1500 - 7600, 7700 and 7800 Tractors

Remove, Inspect, and Install Hydraulic Filter Bypass
Remove, Inspect, and Install Hydraulic Filter Bypass
RW21572-UN: Hydraulic Filter

LEGEND:
A - Restriction Switch Connector

B - Charge Inlet Line
C - Charge Outlet Line
D - Return Hose
E - Cap Screws
Disconnect filter restriction switch connector (A).
NOTE:
Remove hydraulic line (C) at the charge pump.
Disconnect hydraulic lines (B) and (C) using a JDG752 Crows Foot Wrench.
Disconnect return line (D).
Remove two cap screws (E) and remove the filter bypass housing.
NOTE:
Parts (A-C) are serviced as a kit.
RW21573-UN: Filter By-Pass Valve
Inspect spring (B) and bypass valve (C).

Filter Bypass Spring Free Length (approximate) 51 mm (2.0 in.)

(1.4 in. at 7.7-9.4 lb force)
Assemble the valve and install.
0528
732 732
0529
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Inlet-Priority Valve
Disassemble, Inspect, and Assemble Inlet-Priority Valve
RW21049-UN: Inlet Priority Valve-Exploded View

LEGEND:
A - Inlet-Priority Valve Housing

B - Diagnostic Receptacles
C - Priority Outlet Fitting
D - Load-Sense Tee Fitting
E - Spring
F - Poppet
G - Pressure Inlet Port
H - Return Port
I - Relief Valve
J - Filter Screen
K - Poppet
L - Spring
M - Spacer
N - Retaining Ring
O - Spring
P - Plug
Q - Priority Valve
R - Brake Load-Sense Adjustable Fitting
S - Spacer
T - Shuttle
Remove valve assembly from tractor. (See Remove and Install Valve Assembly, Group 00.)
Disassemble the inlet-priority valve as required.
RW21565-UN: Load Sense Tee-Fitting-Exploded
Load-Sense Port Spring Free Length (approximate) 12.7 mm (0.5 in.)

(0.3 in. at 3.1-3.7 lb force)
Install load-sense tee and tighten to 22-28 N·m (16-20 lb-ft).
RW21566-UN: Brake Load Sense Fitting-Exploded

LEGEND:
A - Shuttle
B - Spacer
C - O-Ring
D - Brake Load-Sense Fitting
Inspect parts (A-D).
0529
733 733
Back off jam nut on fitting (D) and fully seat fitting.
Tighten jam nut on fitting (D) to 22-28 N·m (16-20 lb-ft).
RW21567-UN: Priority Control Valve

RW21568-UN: Priority Control Valve
RW21569-UN: Priority Control Valve RW21570-UN: Priority Control Valve

LEGEND:
A - Poppet
B - Spring
C - Spacer
D - O-Ring
E - Retaining Ring
F - Allen Wrench
Deform and discard retaining ring (E) inside of the priority control valve.
Inspect parts (A-C) and install new O-ring (D).
Small-Inlet Priority Valve Spring Free Length (approximate) 12.7 mm (0.5 in.)

(0.35 in. at 11.6-12.9 lb-in.)
Install poppet (A) with spring (B) making sure poppet and spring seat correctly.
Install spacer (C) using a large allen wrench (F). Spacer should bottom in the control valve.
Install retaining ring (E) in valve bore. Use the large allen wrench (F) to press the ring firmly
against the spacer.
0529
734 734
RW21571-UN: Priority Control Valve-Exploded

Inspect the large spring (A).
Large-Inlet Priority Valve Spring Free Length (approximate) 59 mm (2.4 in.)

(1.8 in. at 38.6-48 lb force)
Install the spring and the priority valve (B) in the valve housing.
Install and tighten hex plug (C) to 40-50 N·m (30-37 lb-ft).
ecification
9 mm (2.4 in.
0529
735 735
Test Length 46 mm at 17
(1.8 in. at 38
Install the spring and the priority valve (B) in the valve housing.
Install and tighten hex plug (C) to 40-50 N·m (30-37 lb-ft).
0529
736 736
0530
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Hitch Valve
Remove and Install Hitch Valve
RW21574-UN: Hitch Valve
Disconnect solenoid electrical connectors (A).

Disconnect lift cylinder lines (B).
Remove cap screws (C) and carefully remove hitch valve.
IMPORTANT:
Use a small amount of petroleum jelly or clean hydraulic oil to hold the shuttle valve
and O-ring in position during installation.
Install hitch and tighten cap screws (C) to 50 N·m (37 lb-ft).
0530
737 737
0531
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Hitch Valve
Disassemble, Inspect, and Assemble Hitch Valve
RW21040-UN: Hitch Valve-Exploded View

LEGEND:
A - Hitch Valve Housing

B - Relief Valve Assembly
C - O-Rings
D - Plug
E - Spacer Ring
F - Spring
G - Poppet
H - Control Valve
I - Nut
J - Adjusting Screw with Nut
K - Special Fittings
L - Washers
M - Pin
N - Inner Spring
O - Springs
P - Spring Seat
Q - Solenoids
R - Valves
S - Springs
T - Spool Cartridges
U - Spring
V - Hitch Flow Control
W - Plug
X - Cap
IMPORTANT:
Do not disassemble adjusting screws with nuts (J) from fittings (K) unless necessary.
Doing so will require recalibration of hitch valve.
Disassemble valve and inspect parts as required.
Remove the solenoids.
Adjusting Screw Springs
Inner or Outer Free Length (approximate) 39 mm (1.5 in.)

Inner (N) Free Length (approximate) 36.5 mm (1.4 in.)

Inner (N) Free Length (approximate) 36.5 mm (1.4 in.)

Free Length (approximate) 47.9 mm (1.9 in.)

Inspect housing machined sealing surfaces for rust or contamination. Use a 280 grit honing
stone to remove only the high spots of rust. Replace O-ring.
0531
738 738
Hitch Relief Valve (B) Torque 40-50 N·m

(29-37 lb-ft)
Poppet Plug (D) Torque 40-50 N·m

(29-37 lb-ft)
Special Fittings (K) Torque 58-72 N·m

(43-53 lb-ft)
Solenoids (Q) Torque 2.0 N·m

(18 lb-in.)
Compensator Plug (W) Torque 74-90 N·m

(55-66 lb-ft)
RW21041-UN: Poppet Valve-Exploded
Poppet Relief Valve Spring Free Length (approximate) 28.1 mm (1.1 in.)

(0.3 in. at 1.9-2.3 lb force)
Install valve assembly making sure recessed side of spacer ring (B) is positioned toward spring
(C). Tighten plug to 40-50 N·m (29-37 lb-ft).
IMPORTANT:
Valve housing should be held in a vertical position with a vise using BRASS jaws.
RW21045-UN: Valve Housing-Adj. Screw Assembly

Install adjusting screw assembly, with single spring, from the bottom of the
valve housing. This insures the spring seat (A) is correctly installed in the
housing.
RW21046-UN: Control Valves
Install the control valve (A) from the top valve housing bore as illustrated.
0531
739 739
RW21047-UN: Spring Seat

RW21048-UN: Spring Seat
Install spring seat (A) as illustrated.

Install the outer (B) spring and inner spring (C).
IMPORTANT:
If either adjusting screw and nut settings have been changed, hitch calibration is
necessary. (See Adjust Hitch Valve, this group.)
Install the adjusting screw assembly and tighten fitting to 58-72 N·m (43-53 lb-ft).
RW21043-UN: Pilot Cartridge Body

LEGEND:
A - O-Ring
B - Valve
C - Pilot Cartridge Body
D - Cartridge Body Threads
E - O-Ring
F - Backup Ring
G - O-Ring
RW21042-UN: Pilot Cartridge Body
0531
740 740
Remove O-ring (A) and valve (B) with small spring. A magnet may be required to remove the
valve.
Remove pilot cartridge body (C). Use a 5/16-24 UNF screw to aid removal.
RW21044-UN: Pilot Cartridge and Solenoid

LEGEND:
A - Pilot Cartridge
B - Spring
C - Valve
D - O-Ring
E - Solenoid
Inspect spring (B) and valve (C).

Hitch Valve Spring Free Length (approximate) 8.7 mm (0.3 in.)

(0.2 in. at 0.7-0.9 lb force)
Lubricate and install the pilot cartridge in the housing.

Install the spring and valve.
IMPORTANT:
Do not tighten solenoids beyond specified torque. Failure to do so could result in
solenoid malfunction.
Install new O-ring (D) and solenoid (E). Tighten solenoid screws to 2.0 N·m (18 lb-in.).
0531
741 741
0532
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Hitch Valve
Adjust Hitch Valve
RW25070-UN: Hitch Valve

LEGEND:
A - Top Adjusting Screw

B - Bottom Adjusting Screw
C - Jam Nut
D - Jam Nut
1. Bleed the hydraulic system. (See Bleed Hydraulic System, Group 40.)
2. Loosen jam nuts (C) and (D), then turn each adjusting screw (A) and (B) in until resistance is
felt. Turn each screw one additional turn. Tighten jam nuts (C) and (D) enough to allow screws
to be adjusted.
3. NOTE:
Procedures require diagnostic fuse installed, engine running, and HCU in “CAL”
mode displaying address “20”.
Cycle hitch lever rearward-forward-rearward . Display will be 100.

4. Turn hitch raise limit knob left-right-left . Display should be 25 to 50. Within specification, go to
Step 8- if out of specification perform Steps 5-7.
5. Lower hitch. Turn bottom screw (B) one-half turn in to increase or out to decrease display
number.
6. Cycle hitch lever forward and rearward . Display will be 100.
7. Turn hitch raise limit knob right and left . Display should be 25 to 50. Repeat Steps 6 and 7
turning bottom screw (B) in small increments until display is within specification.
8. Cycle hitch lever forward . Display will be 165.
9. Turn hitch raise limit knob right-left-right . Display should be 25 to 50. Perform Steps 10-12 if
out of specification.
10. Turn top screw (A) one-half turn in to increase or out to decrease display number.
11. Cycle hitch lever rearward and forward . Display will be 165.
12. Turn hitch raise limit knob left and right . Display should be 25 to 50. Repeat Steps 11 and 12
turning top screw (A) in small increments until display is within specification.
13. Tighten jam nuts (C) and (D) and replace caps on adjusting screws.
14. Calibrate hitch. (See Operation and Test TM- Section 270).
0532
742 742
0533
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Catalogs.
Rear Tractor Access Platform.......DFRW77
[ RECOMMENDED TOOL-May be fabricated-See
Section 99 DFRW77]
Access rear tractor components
RW25475-UN: DFRW77
SCV Coupler Holding Tool.......JDG711

Disassemble and assemble SCV coupler
RW19945-UN: JDG711
0533
743 743
0534
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43513 (U.S.) Threadlock and Sealer (High Lock spool end to control valve
R117738 (U.S.) Special Grease SCV end cap mechanism
0534
744 744
0535
tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Coupler Housing Seal Kit

l Coupler Body Seal Kit
l Coupler Cap Seal Kit
l SCV Overhaul Kit
l SCV Hardware Kit
l SCV Detent Hardware Kit
l SCV Detent End Cap Kit
l SCV Pressure Compensator Valve Assembly Kit [ Three-Position SCV]
l SCV Detent Kickout Relief Valve Kit [ Three-Position SCV]
l SCV Metering Valve Spool Kit [ Three-Position SCV]
l SCV Metering Valve Plug Kit [ Three-Position SCV]
l SCV Metering Valve Kit [ Two-Position SCV]
0535
745 745
0536
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Selective Control Valves:
SCV Tie Bolt Nuts Torque 50 N·m (37 lb-ft)
Load Check Poppet Valve Plug Torque 40-50 N·m (30-37 lb-ft)
Detent End Cap Screws Torque 11 N·m (8 lb-ft)
Metering Valve Plug [ Three- Torque 58-72 N·m (43-53 lb-ft)

Position SCV]
Pressure Compensator Valve Plug Torque 74-90 N·m (55-66 lb-ft)

[ Three-Position SCV]
Detent Knob Centering Spring Free Length (approximate) 56 mm (2.2 in.)

28.5 mm at 136-156 N
Poppet Load Check Valve Spring Free Length (approximate) 21.5 mm (0.9 in.)
Test Length 17.8 mm at 4-5.8 N

(0.7 in. at 0.9-1.3 lb force)
Small Detent Orifice Spring Free Length (approximate) 13 mm (0.5 in.)

(0.35 in. at 0.7-0.9 lb force)
Metering Valve Spring [ Three- Free Length (approximate) 29 mm (1.1 in.)

Position SCV]

(0.8 in. at 13.5-16.2 lb force)
Detent Kickout Relief Valve Spring Free Length (approximate) 21 mm (0.8 in.)
[ Three-Position SCV]

Inlet Check Spring [ Two-Position Free Length (approximate) 32 mm (1.25 in.)

SCV]

0536
746 746
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tm1500 - 7600, 7700 and 7800 Tractors
General Repair Procedures- Selective Control Valves and Couplers
General Repair Procedures- Selective Control Valves and Couplers
CAUTION:
pressure leaks by relieving system pressure before disconnecting any hydraulic
lines, fittings or connections.
IMPORTANT:
Contamination can result in serious damage or inadequate operation. SCV and coupler
area MUST BE THOROUGHLY CLEANED before removing or servicing the components.
NOTE:
Before beginning the selective control valve repair, review the following guidelines.
servicing the valves.
Removal and Installation

Selective control valve must be marked and installed in the original position from which it was
removed. Service replacement selective control valves can be placed in any location in the valve
assembly.
SCVs can individually be removed for service or, in some instances, be serviced on the tractor
without removal.
Repair
Most valve components are serviced as kits.
O-rings, seals, and backup rings are included in overhaul kits.

SCV detent selector and metering valve knob assemblies must be removed from the valve
housing to be serviced. DO NOT remove knobs with knob assemblies remaining on the SCV.
SCV control valve and valve components must be held with a holding fixture using BRASS jaws.
Valve components are critically machined and can be easily damaged.
Components must be tightened to the specified torque.

Clean the machined mounting surfaces of the SCV housing and end covers of rust or
contamination using a 280 grit honing stone.
System Start Up:

Bleed the hydraulic system before start up to prevent aeration of the oil. (See Bleed Hydraulic
System, Group 40.)
0537
747 747
0538
tm1500 - 7600, 7700 and 7800 Tractors

SCV Identification
SCV Identification
RW20986-UN: SCU Detent Knobs
NOTE:
The three-position SCV has a three-position detent knob (A) and the two-position
SCV has a two-position detent knob (B).
0538
748 748
0539
tm1500 - 7600, 7700 and 7800 Tractors

Remove, Inspect, and Install Selective Control Valves
Remove, Inspect, and Install Selective Control Valves
RW20987-UN: Selective Control Valve (SCV)
RW20989-UN: SCV Linkage Yokes

LEGEND:
A - SCV Linkage
B - Yokes
C - Retaining Clips
D - Coupler Lines
E - Tie Bolt Retaining Nuts
F - End Cap
CAUTION:
Mark selective control valves to insure installation in the same location.
NOTE:
SCVs can individually be removed for service or, in some instances, be serviced
on the tractor without removal.
Remove the SMV bracket.

IMPORTANT:
Remove yokes before removing the SCV to prevent damage.
Disconnect SCV linkage (A) and yokes (B). Remove retaining clips (C) to remove yoke
assemblies.
Remove the coupler lines (D) from the selective control valve(s) as required.
Remove the tie bolt retaining nuts (E) on valve assembly.
Remove the end cap (F) and carefully remove selective control valve from the tie bolts making
sure the small shuttles between the valves are retained.
0539
749 749
RW20991-UN: Shuttle Valve
Remove and inspect shuttle valve (A).

NOTE: Use a 280 grit honing stone to remove only the high spots of rust on the
housings and end cap.
Inspect the housing machined sealing surfaces for rust or contamination.

Replace O-ring (B).
RW20990-UN: End Cap

LEGEND:
A - End Cap
B - O-Ring
C - O-Ring
D - O-Ring
E - O-Ring
Inspect the end cap (A).

Replace O-rings (B-E) using petroleum jelly to hold O-rings in position.
Tighten the tie bolts on the valve assembly. Loosen the bolts a quarter of a turn before installing
the SCVs.
IMPORTANT:
Make sure the shuttle valve is correctly positioned. A small amount of petroleum jelly
or clean hydraulic oil will hold shuttle in position.
Install the yoke to each of the removed SCV assemblies.
Carefully install each selective control valve individually and connect and adjust the SCV
linkage. (See Remove, Install, and Adjust SCV Linkage, Group 05.)
NOTE:
RW20988-UN: Selective Control Valve (SCV)
0539
750 750
Loosen the valve assembly brackets bolts (A) and coupler support bracket bolts
(B) to aid in aligning coupler lines to the SCVs.
Install coupler lines to the SCVs making sure the O-rings are correctly positioned.
Install the end cap. Tighten the tie bolt nuts to 50 N·m (37 lb-ft).
0539
751 751
0540
tm1500 - 7600, 7700 and 7800 Tractors

Selective Control Valve-Exploded View- Three-Position
Selective Control Valve-Exploded View- Three-Position
RW25041-UN: Selective Control Valve (SCV)-3

Position
LEGEND:
L - O-Ring
A - SCV Housing M - Backup Ring
B - Plug (2 used) N - Control Valve and Detent Assembly
C - Spacer Ring (2 used) O - Detent Selector Knob Assembly
D - Poppet Load-Check Spring (2 used) P - Metering Adjustment Valve
E - Poppet Valve (2 used) Q - Metering Valve Spring
F - O-Ring R - Metering Valve
G - Detent Kickout Relief Valve S - Pressure Compensator Valve
H - O-Ring T - Plug
I - Spool Cap U - O-Ring
J - Gaskets (2 used) [ Not used in all designs] V - Wiper Seal
K - Spacer [ Not used in all designs] W - Seal Plate
0540
752 752
0541
tm1500 - 7600, 7700 and 7800 Tractors

Selective Control Valve-Exploded View- Two-Position
Selective Control Valve-Exploded View- Two-Position
RW25042-UN: Selective Control Valve (SCV)-2-

Position
LEGEND:
A - SCV Housing K - Wave Springs (2 used)

B - Plug L - Gaskets (2 used) [ Not used in all designs]
C - Spacer Ring M - Control Valve and Detent Assembly
D - Poppet Load-Check Spring N - Alignment Spacer
E - Poppet Valve O - Detent Adjustment Knob
F - O-Ring (2 used) P - Metering Valve Adjustment Knob
G - Wiper Seal (2 used) Q - Metering Valve
H - Seal Plate R - Inlet Check Spring
I - Spacer S - Seal Plate
J - Washer
0541
753 753
0542
tm1500 - 7600, 7700 and 7800 Tractors

Replace Control Knobs
Replace Control Knobs
RW20997-UN: SCV Control Knobs
IMPORTANT:
To prevent damaging the internal parts, remove the knob assemblies from the SCV
housing. DO NOT remove the control knobs on the SCV.
Remove the detent or metering valve knob assembly from valve housing. Press the pin (A) out
and remove the knob.
RW21001-UN: SCV Control Knob-Exploded

LEGEND:
A - Cap
B - Plate
C - V-Seal Packing
D - Detent Selector Knob
E - Pin
For DETENT SELECTOR knob, perform the following steps:

Install plate (B) on cap (A).
Install V-seal packing (C) approximately half way on the cap making sure the packing is
positioned as illustrated.
Align the holes in knob (D) with the hole in cap (A). Use the knob to complete the installation of
the V-seal packing. Make sure the bottom lips of the packing do not invert.
Install pin (E).
0542
754 754
0543
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Poppet Load-Check Valves
Inspect Poppet Load-Check Valves
RW20992-UN: Poppet Load Check Valves-Exploded

LEGEND:
A - Plug
B - Spacer Ring
C - Spring
D - Poppet Valve
NOTE:
The three-position SCV uses two load-check valves.
Inspect parts (A-D).

Poppet Load Check Valve Spring Free Length (approximate) 21.5 mm (0.9 in.)
Test Length 17.8 mm at 4-5.8 N

(0.7 in. at 0.9-1.3 lb force)
Install valve assembly making sure recessed side of spacer ring (B) is positioned toward spring
(C).
0543
755 755
0544
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Pressure Compensator
Valve- Three-Position SCV
Inspect Pressure Compensator

Valve- Three-Position SCV
RW20993-UN: Press. Compensator Valve-3-Position (SCV)
NOTE:
The pressure compensator valve is serviced as a kit. O-rings are included in the
SCV overhaul kit.
Visually inspect the compensator valve. Valve should slide into the housing without binding.
Install valve (B) with new O-ring on plug. Tighten plug (A) to 74-90 N·m (55-66 lb-ft).
0544
756 756
0545
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Metering Valve-
Three-Position SCV

Three-Position SCV
RW25043-UN: Metering Valve-3-Position (SCV)
IMPORTANT:
Do not attempt to remove the metering valve knob with the valve remaining in the
housing.
NOTE:
The metering valve is serviced as a kit.
Inspect metering valve parts (A-C). Valve (C) should slide smoothly in the housing bore.
Metering Valve Spring Free Length (approximate) 29 mm (1.1 in.)

(0.8 in. at 13.5-16.2 lb force)
Turn the control knob in the “rabbit” direction at least one turn and install the metering valve
assembly.
Tighten plug (A) to 58-72 N·m (43-53 lb-ft).
0545
757 757
0546
tm1500 - 7600, 7700 and 7800 Tractors

Two-Position SCV

Two-Position SCV
RW25044-UN: Detent Spacer
RW25045-UN: Metering Valve-2-Position (SCV)

LEGEND:
A - Detent Assembly
B - Control Valve
C - Knob Assembly
D - Seal
E - Backup Ring
F - O-Ring
G - Metering Valve
H - Inlet Check Spring
IMPORTANT:
Do not attempt to remove the metering valve knob (C) with the valve remaining in the
housing.
Loosen the screws in the detent spacer (A), slide valve (B) from housing and rotate spacer
enough to remove metering valve knob assembly (C).
NOTE:
The metering valve is serviced as a kit.
Inspect the metering valve parts. Replace parts (D-F).


Install the valve parts (C-H) until the metering valve bottoms in housing. Loosen the valve one
half to one full turn.
NOTE:
For designs using lock washers, install washers with bowed ID toward screw
heads.
Install valve (B) and detent assembly (A). Hand tighten end cap screws, then tighten to 11 N·m
(8 lb-ft).
0546
758 758
0547
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Control Valve-
Three-Position SCV

Three-Position SCV
LEGEND:
A - Control Valve
B - Spring Seat
C - Spring
D - Detent Piston Assembly
E - Pin
F - Shear Ring
G - O-Ring
H - Retainer
I - Wave Springs (2 used)
J - Float Detent Sleeve
K - Balls (4 used)
L - Detent Sleeve
M - Washer
N - O-Ring
O - Sealing Ring
RW21002-UN: Control Valve-3-Position (SCV)
P - Spring Seat
Q - Spring
R - Spring Seat
S - End Spool
IMPORTANT:
To prevent SCV malfunction, clean all thread-locking material from threads on end
spool (S) and inside the control valve (A).
Disassemble and inspect valve assembly as required.
NOTE:
The kickout relief valve is serviced as a kit.
RW20998-UN: Relief Valve Cap RW25046-UN: Relief Valve Body
0547
759 759
RW21000-UN: Kick-Out Relief Valve-Exploded

LEGEND:
A - Spool Cap
B - Access Hole
C - O-Ring
D - Relief Valve Plug
E - Poppet Valve
F - Ring
G - Spring
H - Adjusting Screw
I - O-Ring
J - Backup Ring
K - O-Ring
Remove detent kickout relief valve from cap (A) using a small rod through hole (B).
Disassemble and inspect parts (C-J) making sure orifices are clear of contamination.
Detent Kickout Relief Vale Spring Free Length (approximate) 21mm (0.8 in.)

Lubricate the new O-rings and backup ring. Install O-ring (C) from OPPOSITE end of valve (D)
to prevent cutting the O-ring.
Lubricate the valve assembly and install in cap using a brass drift.
Lubricate and install O-ring (K) in cap.
LEGEND:
A - Elongated Hole
B - Hole
C - Spring Seat
D - Spring
E - O-Ring
F - Backup Ring
RW21003-UN: Detent Piston Assembly RW21004-UN: Detent Piston
0547
760 760
Remove the detent piston assembly from the control valve. Access the detent assembly using
an O-ring tool through the elongated hole (A) and hole (B).
Inspect the spring seat (C) and spring (D).
Test Length 9 mm at 3.2-4 N

(0.35 in. at 0.7-0.9 lb force)
Replace parts (E) and (F).
LEGEND:
A - Spring Seat
B - Hole
C - Control Valve
D - Pin
RW21005-UN: Detent Piston RW21006-UN: Detent Piston Assembly
Install the spring and spring seat (A) on the detent piston using a small amount of petroleum
jelly to hold parts in position.
Align the hole (B) in the detent piston with the elongated hole in the control valve (C).
Carefully install the detent piston with the control valve positioned vertically. Use a small rod to
push the detent piston into position.
Install the pin (D) into hole (B) after installing the piston assembly.
IMPORTANT:
The detent piston assembly must be able to move up and down if correctly installed.
Remove the assembly from the valve if detent piston does not move. Align the spring seat again
and install vertically into the valve.
IMPORTANT:
Control valve must be securely held using a vise with BRASS jaws. Failure to use
brass jaws will result in damage to the control valve requiring complete valve
replacement.
NOTE:
Apply a light coating of R117738 special grease when assembling the following
metal detent parts.
0547
761 761
Install the control valve in a vertical position using a vise with brass jaws.
RW21007-UN: Shear Ring and O-Ring RW21008-UN: Retainer
RW21009-UN: Wave Springs RW21010-UN: Float Detent Sleeve and Steel Balls
RW21011-UN: Detent Sleeve RW21012-UN: Washer and O-Ring
0547
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LEGEND:
A - Shear Ring
B - O-Ring
C - Retainer
D - Wave Springs (2 used)
E - Float Detent Sleeve
F - Steel Balls (4 used)
G - Detent Sleeve
H - Washer
I - O-Ring
J - Sealing Ring
K - Spring Seat
L - Spring
M - Spring Seat
RW21013-UN: Sealing Diagnostic Spring Seat RW21014-UN: Spring and Seat
Install shear ring (A) and O-ring (B).

Install retainer (C) with smaller inner ring positioned up.
Install the two wave springs (D) making sure the cut ends are not together.
Install the float detent sleeve (E) with the notches positioned up.
Install the four steel balls (F) using a small amount of R111738 special grease to hold balls in
position.
Install the detent sleeve (G) with the notches positioned up.
Install washer (H) and O-ring (I).
Inspect and install spring (L) and spring seat (M).

RW21015-UN: Detent Return-Spool End

Install a new O-ring on spool end and apply T43513 Threadlock and Sealer to
threads.
IMPORTANT:
Allow a minimum of 30 minutes cure time before installing control
valve.
Install the spool end to the control valve and tighten to 11 N·m (8 lb-ft).
0547
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LEGEND:
A - O-Ring
B - O-Ring
C - O-Ring
D - Backup Ring
RW25047-UN: Relief Valve Body RW21017-UN: Relief Valve Cap
Inspect O-ring (B) for correct position. Use petroleum jelly to hold O-ring.
Install new parts (A), (C), and (D) in spool cap.
NOTE:
Not all designs use small spacer and gaskets (B) between the control valve
assembly and the knob assembly.
RW25048-UN: Control Valve Assembly
LEGEND:
A - Control Valve Assembly

B - Gaskets (2 used) [ Not used in all designs]
C - Spool Cap
D - Notches
Install control valve assembly (A) through spool cap (C).

Install knob assembly making sure notches (D) align correctly.
NOTE: For designs using lock washers, install washers with bowed ID toward screw
heads.
Install and hand tighten the end cap screws (with lock washers) [Not used in all designs] and
then tighten to 11 N·m (8 lb-ft). Knob should turn without binding.
IMPORTANT:
Lips of wiper seal are positioned away from the housing.
RW21019-UN: Control Valve Seal Plate
Install O-ring (A) and wiper seal (B).

Install seal plate (C).
0547
764 764
0548
tm1500 - 7600, 7700 and 7800 Tractors

Two-Position SCV

Two-Position SCV
RW25049-UN: Control Valve-2-Position (SCV)

LEGEND:
L - Washer
A - Control Valve
M - Wave Springs (2 used)
B - O-Ring
N - Alignment Plate
C - Wiper Seal
O - Pin
D - Spring Seat
P - Detent Sleeve
E - Spring
Q - Balls (4 used)
F - Piston
R - Detent Sleeve
G - Seal Plate
S - Detent Assembly
H - Spring Seat (2 used)
T - Gasket [ Not used in all designs]
I - Spring
U - Alignment Spacer
J - End Spool
K - Spacer
IMPORTANT:
To prevent SCV malfunction, clean all thread-locking material from threads on end
spool (J) and inside the control valve (A).
Disassemble and inspect valve assembly as required.
RW21021-UN: Control Valve-Exploded

LEGEND:
A - Piston
B - Spring
C - Spring Seat
D - Orifice
E - Threads
Put the end of the control valve at an angle on a table an angle. Remove the parts (A-C)
0548
765 765
carefully using compressed air in orifice (D).
Inspect spring (B) and seat (C).
Test Length 9 mm at 3.2-4 N

(0.35 in. at 0.7-0.9 lb force)
IMPORTANT:
Threads (E) inside the control valve must be clear of all thread-locking material.
RW21022-UN: Control Valve-Exploded

LEGEND:
A - Backup Ring
B - O-Ring
C - Spring
D - Spring Seat
E - Control Valve
Replace parts (A) and (B).

Install the spring (C) and spring seat (D) in the piston using a small amount of petroleum jelly to
hold parts in position.
Carefully install the piston assembly into the control valve (E), with the valve positioned
vertically. Use a small rod to push the piston into position (approximately 14 mm (9/16 in) from
top of piston to control valve end).
IMPORTANT:
Control valve must be securely held using a vise with BRASS jaws. Failure to use
brass jaws will result in damage to the control valve requiring complete valve
replacement.
NOTE:
Apply a light coating of R117738 special grease when assembling the following
metal detent parts.
Install the control valve in a vertical position using a vise with brass jaws.
RW21023-UN: Control Valve-Wiper Seal RW21024-UN: Control Valve-Seal Plate
0548
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RW21025-UN: Control Valve-Spring and Seats RW21026-UN: Control Valve-End Spool
RW25058-UN: Control Valve Spacer RW25059-UN: Control Valve-Spacer and Spring
LEGEND:
A - O-Ring
B - Wiper Seal
C - Seal Plate
D - Tab
E - Pointer
F - Spring Seats
G - Spring
H - End Spool
I - Spacer
J - Washer
K - Wave Springs (2 used)
L - Index Mark
M - Alignment Plate
RW25050-UN: Control Valve-Alignment Points N - Alignment Points
RW25060-UN: Alignment Plate
0548
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Install O-ring (A) and wiper seal (B) with inner lip positioned up.
Inspect spring (G). Install spring seats (F) and spring.

IMPORTANT:
Allow a minimum of 30 minutes cure time before installing control valve.
Clean the threads on the spool end (H) removing old sealer material. Apply T43513 Threadlock
and Sealer to threads and install spool end.
Install spacer (I) and washer (J).
Install the two wave springs (K) making sure the cut ends are not together.
Install the alignment plate (M) with index mark (L) toward spacer (I). Note alignment points (N).
RW25051-UN: Control Valve-Pin RW25052-UN: Control Valve-Float and Steel Balls
LEGEND:
A - Pin
B - Float Detent Sleeve
C - Steel Balls (4 used)
D - Detent Assembly
E - Detent Sleeve
F - Alignment Points
G - Gasket
H - Alignment Spacer
RW25053-UN: Control Valve-Detent Assembly RW25054-UN: Control Valve-Alignment Spacer
0548
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Install pin (A) with beveled end up. Use a small tool to install pin in the spool end.
Install sleeve (B) with lip side up.
Install the four steel balls (C) using a small amount of R117738 special grease to hold balls in
position.
Install detent assembly (D) into the detent sleeve (E). Install the detent and sleeve over the
balls. Note alignment points (F).
Install gasket (G).
Install alignment spacer (H) with large open part of ID over the spacer point.
RW25055-UN: Control Valve and Detent Knob
LEGEND:
A - Gasket [ Not used in all designs]

B - Detent Knob
C - Sleeve Notches
D - Spacer Pointer
E - Internal Knob Notches
Install gasket (A) (if applicable) and detent knob (B) to control valve assembly with notches (C)
aligning with pointer (D) making sure notches (E) inside the knob align correctly.
NOTE:
For designs using lock washers, install washers with bowed ID toward screw
heads.
Install and hand tighten the end cap screws (with lock washers) [Not used in all designs] and
then tighten to 11 N·m (8 lb-ft). Knob should turn without binding.
RW21035-UN: Control Valve and Seal Plate
Dip the control valve assembly in clean hydraulic oil. Install the valve assembly into the housing.
Install O-ring (A) and wiper seal (B) with lips of seal away from housing.
Install seal plate (C).
0548
769 769
0549
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Couplers
Disassemble, Inspect, and Assemble Couplers
RW21578-UN: Coupler-Exploded
RW25029-UN: Coupler Seals

LEGEND:
A - Dust Covers
B - Cap
C - Seals
D - Seal
E - Retractable Ball-Point Pen
Remove dust covers (A) and cap (B).
NOTE:
Seals (C) and (D) are serviced as a kit.
Inspect parts.
Remove old seal on coupler stems using a sharp pointed blade and long-nose pliers avoiding
damage to the spool stems.
IMPORTANT:
Avoid leaving the seal in the stretched position for extended periods. Seal damage
could occur.
Install new seals (C) on coupler spool using a retractable ball-point pen (E) with point retracted.
Push end of seal onto coupler starting at an angle. Move seal back and forth pushing the seal
over the coupler stem as far and as straight as possible.
Remove the pen and finish installing the seal by hand.
RW21579-UN: Coupler Housing
0549
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Inspect seal (A) and replace as required.
Grease the steel balls.
Remove small retaining ring (B) and remove and inspect collar spring and collar.
Collar Spring Free Length (approximate) 32.3 mm (1.3 in.)
RW21580-UN: Coupler Body

Install collar (A) on coupler body (B).
Install JDG711 SCV Coupler Holding Tool (C). Slide the collar toward the tool to
lock the tool to the coupler body.
RW21581-UN: Coupler Receptacle
Install the holding tool and coupler assembly in a vertical position in a vise.
CAUTION:
DO NOT attempt to remove the retainer and spring from the receptacle.
Carefully remove coupler receptacle as illustrated.
RW21582-UN: Coupler-Exploded View
LEGEND:
A - JDG711 Holding Tool H - Seal O - Receptacle

B - Collar I - Spring
C - Coupler Body J - Spring
D - O-Ring K - Spring
E - Poppet L - Valve
F - Piston M - Seat
G - O-Ring N - Centering Spring
0549
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Inspect parts and replace as required.
Centering Spring (N) Free Length (approximate) 44.2 mm (1.7 in.)
RW21583-UN: Coupler O-Ring RW21584-UN: Coupler Poppet
LEGEND:
A - O-Ring
B - Poppet
C - Piston
D - Seal
E - Springs (3 used)
F - Valve
G - Seat
RW21585-UN: Coupler Piston and Seal RW21586-UN: Coupler Spring and Valve
Install and lubricate O-ring packing (A) in coupler body.

Install poppet (B).
Install piston (C) over the poppet.
Install and lubricate seal (D).
Install the three nested springs (E).
Install valve (F).
RW21587-UN: Coupler Valve Seat
Install valve seat (A).

Install centering spring and coupler receptacle.
0549
772 772
Tighten receptacle to 25.4-31.1 N·m (225-275 lb-in.).
NOTE:
Parts are serviced as a kit.
Carefully inspect the sealing rings (A) and the O-rings behind the sealing rings in the coupler
housing.
Remove the JDG711 Coupler Holding Tool and install the coupler body assembly into the
housing.

LEGEND:
A - Collar
B - Spring
C - Snap Ring
D - Retaining Ring
Install the collar (A) and spring (B).

Compress the spring and install snap ring (C) in groove.
NOTE:
Install snap ring as shown. Do not block oil drain port in bottom of bore.
Install retaining ring (D) on coupler body.
NOTE:
Retaining ring (D) is not required for service (factory installed).
Carefully install the coupler cap assembly keeping cap straight to insure spool seals are not
damaged.
0549
773 773
0550
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Catalogs.
ESSENTIAL TOOLS listed are required to perform the job correctly and are obtainable only
from SERVICE-GARD ™ or European Tool Catalogs .
RECOMMENDED TOOLS , as noted, are suggested to perform the job correctly. Some tools
may be available from local suppliers or may be fabricated.
Rockshaft Snap Ring Expander Tool.......JDG983
Remove and install snap ring on rockshaft arm
0550
774 774
0551
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Lift Cylinder-to-Differential Case Torque 130 N·m (95 lb-ft)

Plate
Rockshaft Housing-to-Differential Case
Smaller Cap Screws Torque 248-372 N·m (182-274 lb-ft)
Larger Cap Screws Torque 488-732 N·m (360-540 lb-ft)
Rockshaft Housing Bushing Depth 21-23 mm (0.83-0.91 in.)
0551
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0552
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Lift Cylinders
Remove and Install Lift Cylinders
RW25032-UN: Lift Cylinder Pin
Lower hitch.
Remove hydraulic line (A).
NOTE:
For left cylinder, use a long rod to drive out pin.
Remove retaining pin (B) and drive out pin (C) from opposite side of lift arm.
NOTE:
A puller and slide hammer may be required to remove lower plate and pin.
Cylinder can be repaired without removing the lower retainer plate.
RW25061-UN: Left Cylinder Pin
Remove lower retainer plate (A) and pin and remove cylinder.
Install lift cylinder pressing pin into differential case until flush. Plate (A) should be centered in
the differential case support area.
Install cap screw and washer and tighten to 130 N·m (95 lb-ft).
0552
776 776
0553
tm1500 - 7600, 7700 and 7800 Tractors

Cross-Sectional and Exploded View- Lift Cylinder
Cross-Sectional and Exploded View- Lift Cylinder
RW25008-UN: Lift Cylinder-Cross-Section

LEGEND:
A - Barrel
B - Wear Ring
C - Seal
D - Wear Ring
E - Wiper Seal
F - Rod End
G - Bushing
H - Rod
0553
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0554
tm1500 - 7600, 7700 and 7800 Tractors

Replace Rockshaft Housing Bushings
Replace Rockshaft Housing Bushings
RW25033-UN: Rockshaft Housing
Lower hitch and remove lift cylinders and lift links. (See Remove and Install Lift Cylinders, this
group.)
Remove cap screw and large washer from lift arm (A).
CAUTION:
To help prevent personal injury:
l Wear eye protection.

l Use a protective blanket or canvas as a shield.
NOTE:
Later models are retained by a snap ring. Use JDG983 Snap Ring Removal Tool
and JDG983-2 Special Tips to remove snap ring:
7600 (6444-)
7700 (7549-)
7800 (11100-)
Put a mark (B) on lift arm aligning with mark on rockshaft (C).
Remove lift arm, thrust washer, and seal.
RW25034-UN: Housing Bushings
Slide rockshaft from housing far enough to replace bushing (A).
NOTE:
Remove old bushing using a hack saw.
Press new bushing into housing to a depth (B) of 21-23 mm (0.83-0.91 in.).
0554
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RW25035-UN: Seal and Thrust Washer
Install new foam seal (A) and thrust washer (B).

Install lift arm, large washer, and cap screw.
NOTE:
Later models are retained by a snap ring. Use JDG983 Snap Ring Removal Tool
and JDG983-2 Special Tips to install snap ring.
7600 (6444-)
7700 (7549-)
7800 (11100-)
0554
779 779
0555
tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Cylinder Seal Kit

l Relief Valve Seal Kit
0555
780 780
0556
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Probe Module Support-to-Hitch Torque 320 N·m (236 lb-ft)
Hydraulic Cylinder-to-Hitch Torque 620 N·m (450 lb-ft)
Relief Valve Operating Pressure 240 kPa (2.4 bar) (35 psi)
0556
781 781
0557
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Probe Module
Remove and Install Probe Module
RW25341-UN: Potentiometer Connector
RW25342-UN: Probe Support

LEGEND:
A - Potentiometer Connector
B - Main Harness
C - Nut
D - Bolt
E - Cap Screws
Disconnect connector (A) from potentiometer.

Disconnect main harness (B) from tractor outlet.
CAUTION:
Avoid personal injury. Make sure probe module is supported before removing
cap screws.
Loosen nut (C) and bolt (D).

Remove probe module.
Remove four cap screws (E) from probe support.
RW25343-UN: Probe Support

LEGEND:
A - Cap Screws (8 used)

B - Probe Support
C - Shear Bolts (2 used)
D - Cap Screws (4 used)
Remove four cap screws (A) on rear of hitch coupler and remove probe support (B).
Disconnect hoses from selective control valve.
0557
782 782
Remove shear bolts (C) from linkage.
CAUTION:
Avoid personal injury. Support cylinder before removing cap screws.
Remove cap screws (D) and remove cylinder.
RW25344-UN: Cylinder Linkage
Install cylinder and tighten cap screws (A) to 620 N·m (450 lb-ft).
Adjust and connect linkage on ends of cylinder rods.
Install shear bolts (B) with bolt head toward rear of hitch coupler.
Install probe support and tighten eight cap screws (C) to 320 N·m (236 lb-ft).
RW25345-UN: Probe Module
Install probe module (A).

Connect hoses and electrical connectors.
Adjust probe module as required.
0557
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0558
tm1500 - 7600, 7700 and 7800 Tractors

Repair Row Guidance Cylinder
Repair Row Guidance Cylinder
RW25346-UN: Row Guidance Cylinder
Disconnect hoses from cylinder.

Disconnect fittings (A) from cylinder and remove relief valve assembly.
RW25347-UN: Cylinder Rod End Clevises and Cylinder
Remove clevises (A) from cylinder rod ends.

Remove external retaining rings (B) from each end of cylinder barrel.
RW25348-UN: Cylinder Head Assembly
Remove spacers (A) from each head assembly (B).

IMPORTANT:
Do not use a vise on cylinder barrel. Hold cylinder using cylinder base.
Tighten cylinder base in a vise.
Drive each head assembly (B) into barrel and remove internal retaining ring (C) inside barrel.
Drive rod on opposite end of barrel to remove head assembly.
0558
784 784
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tm1500 - 7600, 7700 and 7800 Tractors

Exploded View- Row Guidance Cylinder
Exploded View- Row Guidance Cylinder
RW25349-UN: Row Guidance Cylinder-Exploded View

LEGEND:
A - Barrel
B - Head Assembly
C - Backup Washer
D - O-Ring
E - Piston
F - Seal Assembly
G - Rod
LEGEND:
A - Head Assembly
B - Backup Washer
C - O-Ring
D - Bushing
E - Rod Seal
F - Wiper Seal

NOTE:
Dip internal cylinder parts in clean hydraulic oil to aid installation.
0559
785 785
Install new backup washer (B) and O-ring (C) on each head assembly (A).
Inspect bronze bushing (D).
Install new rod seal (E) with lip of seal toward bronze bushing (D).
Install new wiper seal (F) with lip facing outward.
RW25263-UN: Cylinder Pinton and Seals
Install new buffer seal (A) on piston (B).

Install new piston seal (C).
RW25351-UN: Cylinder Barrel
Inspect retaining ring groove (A). Clean groove of nicks or burrs in barrel before assembling
cylinder.
RW25265-UN: Cylinder Drive Rod
Install head assembly (A) beyond internal retaining ring groove.

Install internal retaining ring (B).
Drive rod on opposite end to move head assembly outward against internal retaining ring.
Install spacer and external retaining ring.
Repeat for opposite end of cylinder.
Fill cylinder with clean hydraulic oil by removing elbow and tee fittings.
0559
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0560
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Rod Guide Torque 48 N·m (35 lb-ft)
Piston Lock Nut Torque 406 N·m (300 lb-ft)
Cylinder End Cap Screws Torque 162 N·m (120 lb-ft)
Adapter Spring Free Length (approximate) 20.5 mm (0.8 mm)

(0.55 in. at 11-15 lb force)
Stop Rod Spring Free Length (approximate) 214 mm (8.4 in.)

(6.4 in. at 11.4-14.7 lb force)
Stop Valve Spring Free Length (approximate) 55 mm (2.2 in.)

(0.9 in. at 12-14.8 lb force)
0560
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tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Inspect
Remote Cylinder
Disassemble and Inspect

Remote Cylinder
R36356-UN: Remote Cylinder
Remove cylinder end (B).

Check cylinder end O-ring (A).
R36025-UN: Cylinder Stop Valve
Remove stop valve spring (B), stop valve (A), and packings (C).
Push stop rod into cylinder as far as possible.
R36873-UN: Cylinder Stop Rod and Rod Guide
Remove groove pin (A) using a punch.

Remove stop rod from piston end of cylinder.
Remove cap screws (B) and piston rod guide (C) for access to stop rod packing and adapter.
R36874-UN: Cylinder Stop Rod Assembly
0561
788 788
Spring (D) Free Length (approximate) 20.5 mm (0.8 in.)

(0.55 in. at 11-15 lb force)
Spring (F) Free Length (approximate) 214 mm (8.4 in.)

(6.4 in. at 11.4-14.7 lb force)
Spring (H) Free Length (approximate) 55 mm (2.2 in.)

(0.9 in. at 12-14.8 lb force)
Replace packings (B).
R36019-UN: Cylinder-Exploded
LEGEND:
A - End Cap
B - Special Lock Nut
C - Piston with O-Rings and Backup Rings
D - Cylinder
E - Piston Rod
F - Piston Rod Guide
G - Rod Stop with Lever
H - Piston Rod Yoke
Secure rod (E) with yoke (H) and remove special lock nut (B).
Remove piston (C) and rod from assembly.
Inspect piston for scoring or damage.
R36020-UN: Cylinder Piston
Replace backup rings (B) and O-rings (A).

Inspect rod for damage or scoring.
R36027-UN: Cylinder Barrel Bore
Inspect cylinder bore (A) for pitting or scoring.
0561
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0562
tm1500 - 7600, 7700 and 7800 Tractors

Assemble and Bleed Remote Cylinder
Assemble and Bleed Remote Cylinder
R36028-UN: Piston Lock Nut
Replace all O-rings, gaskets, backup rings, and packings.

Dip all internal parts with clean hydraulic oil.
Assemble the cylinder.
Tighten the rod guide cap screws to 48 N·m (35 lb-ft).
Tighten the piston lock nut (A) to 406 N·m (300 lb-ft).
Tighten the end cap screws to 162 N·m (120 lb-ft).
NOTE:
Air will bleed faster if cylinder is placed in vertical position with hose end upward.
Bleed air from cylinder by connecting remote cylinder to a hydraulic coupler on the tractor
selective control valve.
Start tractor and operate cylinder six to eight times to remove trapped air.
0562
790 790
0563
tm1500 - 7600, 7700 and 7800 Tractors

Bleed Hydraulic System
Bleed Hydraulic System
RW25071-UN: Early Models
RW70315-UN: Later Models
NOTE:
Engine speed should be 1500 rpm. If using needle valve manifold, open both
both valves two turns.
Install drain hose (A) to load-sense diagnostic receptacle (B).

Put hose end into the transmission filler tube (C).
RW25056-UN: Diagnostic Fuse
0563
791 791
Insert fuse in diagnostic fuse (A). Start and run engine at slow idle.
Select HCU by operating the right turn signal until lower display shows “CAL” and upper display
is at address “20”. (See Operation and Test TM-Section 270).
RW25037-UN: Hitch Raise/Lower Switch
Hold raise/lower switch (A) and fully raise and lower the hitch five times .
Select address “19” using the turn signal lever to get out of hitch “CAL” mode.
RW22630-UN: SCV Jumper Hoses
Install jumper hose (A) into each SCV coupler and cycle each SCV for 15 seconds .
Remove jumper hoses.
Stall each SCV individually and hold for 15 seconds beginning with number III SCV, then
number II SCV, ending with number I SCV.
RW25038-UN: Brake Pedals
Apply both brake pedals (A) and hold each individually for one minute . Close brake bleed
screw before releasing brake pedals.
Turn steering wheel lock to lock five times . Hold in lock position for one minute after the last
cycle.
For tractors with POWER BEYOND, perform the following steps:
0563
792 792
RW25057-UN: Pressure and Load Sense Couplers
Stop engine and install JT07120 load valve (A) and JT07135 special hose to pressure coupler
(B) and other end to load sense coupler (C).
Start engine and open valve for 30 seconds .
0563
793 793
0564
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
RW20975-UN: JT07122
0564
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0565
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Axle Pivot Pin Retainer Cap Torque 310 N·m (228 lb-ft)
Screws
Front Wheel-to-Hub Cap Screws Torque 310 N·m (228 lb-ft)
Front Axle Clearance 0.2-0.7 mm

(.01-.03 in.)
Front Axle Toe-In 3 mm (1/8 in.)

(In either direction)
0565
795 795
0566
tm1500 - 7600, 7700 and 7800 Tractors

Remove Front Axle
Remove Front Axle
Install JTO7122 Front Splitting Stand and JTO7122-4 Adapters to side frame of tractor.
Raise front of tractor and remove tires and fenders.
Lower tractor on splitting stand.
RW70163-UN: Steering Cylinder Hoses
Disconnect hoses (A) from steering cylinders.
RW50122-UN: Front Axle
RW70164-UN: Pivot Pin and Retainer
Install lift straps (A) around outer portion of axle.

Attach straps to JDG23 Lift Sling and install lift sling on hoist.
Raise axle slightly to remove tension on pivot pin.
Remove pivot pin retainer cap screws (B), pivot pin retainer (C) and shims.
Remove pivot pin (D) and carefully lower axle from tractor.
0566
796 796
0567
tm1500 - 7600, 7700 and 7800 Tractors

Install Front Axle
Install Front Axle
RW21115-UN: Pivot Pin
Install the front axle making sure it is fully rearward. Note the following:
Install pivot pin making sure it is fully rearward.
Add shims until one shim (A) slides over front of pivot pin (B).
Install the final shim and retainer.
Tighten pivot pin retainer cap screws to 310 N·m (228 lb-ft).
Tighten wheel-to-hub cap screws to 310 N·m (228 lb-ft).
0567
797 797
0568
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
TY6341 (U.S.) Non-Clay High Temperature Lubrication of bearings

EP Grease and bushings
0568
798 798
0569
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Steering Arm-to-Kingpin Cap Screw Torque 436 N·m (320 lb-ft)
Hub Retaining Nut Torque 48 N·m (35 lb-ft)
Tie Rod End-to-Tube Cap Screw Torque 62 N·m (46 lb-ft)
Tie Rod End-to-Steering Arm Nuts Torque 150 N·m (111 lb-ft)
Tie Rod Clamp Cap Screws Torque 68 N·m (50 lb-ft)
Wheel-to-Hub Cap Screws Torque 310 N·m (230 lb-ft)
Steering Arm End Play 0.3-1.0 mm (0.010-0.040 in.)
0569
799 799
0570
tm1500 - 7600, 7700 and 7800 Tractors

Replace Knee Bushings
Replace Knee Bushings
RW70160-UN: Front Axle Knee Bushings
Raise and support front axle.

Remove hub cap, cotter pin, and retaining nut from kingpin.
IMPORTANT:
Use care in removing wheel and hub assembly from kingpin. Bearing may be
damaged if it falls from hub.
Remove wheel and hub assembly.
Remove steering arm-to-kingpin cap screw (A).
IMPORTANT:
Support kingpin during removal. Kingpin may be damaged if it falls to the floor.
Strike steering arm (B) with lead hammer to loosen arm from kingpin.
Remove kingpin.
RW70161-UN: Knee Bushings-Exploded

LEGEND:
A - Knee Bushings
B - King Pin
C - Locator Pins
D - Thrust Washers
E - Grease Fittings
Note the following when installing new knee bushings:

Insure that hole in knee bushings (A) align with grease fitting bores (E) in axle.
Install kingpin (B) in axle and align thrust washers (D) with locator pins (C).
0570
800 800
Install steering arm on kingpin and tighten steering arm-to-kingpin cap screw to 436 N·m (320
lb-ft).
RW70162-UN: Knee Bushings End Play
Attach dial indicator to front axle with contact point on steering arm-to-kingpin cap screw (A).
Adjust indicator to zero.
Move kingpin up and down in knee to determine end play.
Check kingpin for smooth turning.
Add or subtract washers to provide correct steering arm end play of 0.3-1.0 mm (0.010-0.040
in.).
Lubricate bushings with TY6341 Non-Clay High Temperature EP Grease.
Pack hub bearings with TY6341 Non-Clay High Temperature EP Grease.
Install wheel and hub assembly.
Tighten hub retaining nut to 48 N·m (35 lb-ft) and then loosen nut until cotter pin can be
installed.
Install hub cap.
0570
801 801
0571
tm1500 - 7600, 7700 and 7800 Tractors

Remove, Install, and Adjust Hood
Remove, Install, and Adjust Hood
RW40032-UN: Hood
RW40033-UN: Hood
LEGEND:
A - Attaching cap screws

B - Adjusting cap screws
C - Front grille frame
D - Adjusting nuts
E - 665 mm (26.1 in.)
F - Turnbuckle
G - 47 mm (1.9 in.)
H - Hood tab
I - Radiator channel
Remove four attaching cap screws (A). Lift hood from tractor.
NOTE:
Hood adjustment is set at the factory. Adjustment is not required if adjusting cap
screws (B) are not removed.
Install hood and tighten four attaching cap screws (A).

Adjust hood if adjusting cap screws (B) were removed:
Install hood so bottom plate rests tightly on front grille frame (C).
Adjust hood up or down with rear nuts (D) to 665 mm (26.1 in.) from bottom of hood to top of
side frame (E).
Adjust hood fore or aft with turnbuckle (F) to 47 mm (1.9 in.) (G) from front of hood tab (H) to
rear of radiator channel (I).
Tighten eight adjusting cap screws (B).
0571
802 802
0572
tm1500 - 7600, 7700 and 7800 Tractors

Repair Trailer Hitch
Repair Trailer Hitch
RW25074-UN: Trailer Hitch-Exploded View

LEGEND:
A - Cover J - End Plate

B - Cable Lever K - Locking Pin
C - Grease Fitting L - Bearing Pin
D - Adjusting Screw M - Bearing Plate
E - Bushing N - Locking Latch
F - Hitch Pin O - Control Lever
G - Hitch Coupling P - Release Lever
H - Locking Pin Q - Locking Lever
I - Cam Plate R - Grease Fitting
0572
803 803
0573
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Trailer Hitch Release
Adjust Trailer Hitch Release
RW25075-UN: Trailer Hitch Release
Close the trailer hitch and move control lever (A) to the latched position.
Adjust cable by turning hex nuts (B) until cable lever (C) begins to move.
0573
804 804
0574
tm1500 - 7600, 7700 and 7800 Tractors

Repair Pick-Up Hitch
Repair Pick-Up Hitch
RW25076-UN: Pick-Up Hitch-Exploded

LEGEND:
A - Cap Screws (4 used) G - Guide

B - Cap Screws (2 used) H - Hook
C - Cap Screws (4 used) I - Rubber Damper
D - Upper Frame J - Retaining Pin (2 used)
E - Lower Frame K - Hex-Socket Screw (2 used)
F - Cylinder
Disassemble and repair as required.
Install upper frame (D) tightening cap screws (B) and (C) initially to 30 N·m (22 lb-ft).
Tighten cap screws (A) to 450 N·m (330 lb-ft), then tighten cap screws (B) and (C) to 230 N·m
(170 lb-ft).
Lubricate parts as required.
0574
805 805
0575
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Pick-Up Hitch
Adjust Pick-Up Hitch
RW25077-UN: Lower Frame & Lift Line Tubes-Lower Hitch

LEGEND:
A - Lower Frame
B - Lift Link Tubes
C - Pin
D - Hex-Socket Screws
Raise hitch. (Do not use external raise/lower switch).

Press lower frame (A) using a jack until frame is against stop. Rubber damper must be pressed
together.
Turn lift link tubes until aligned with pin (C). Install washer and cotter pin.
Adjust cable by closing hitch and moving cab control lever to the detent position. Adjust cable
until bores of yoke and hook are aligned.
CAUTION:
Avoid the possibility of personal injury. Check hitch function by opening and
closing hitch several times. Hex-socket screws (D) must contact retaining pin
when hitch is closed.
0575
806 806
0576
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
0576
807 807
0577
tm1500 - 7600, 7700 and 7800 Tractors

Remove Cab
Remove Cab
RW21106-UN: Cab, Batt. Cab Heater Cover & R/D Shield
RW21107-UN: Lower Cab

Remove the hood.
Drain the coolant from the engine block.
Discharge the air conditioning system. (See Discharge Air Conditioning System, Group 10.)
Disconnect the clutch control cable from the left-front area of the transmission.
Turn the cab temperature control to the heat setting.
Disconnect the heater hoses and clamps from the engine and carefully blow compressed air
through the hoses to remove the coolant from the heater core.
Disconnect the wiring, routed under cab, from the junction block located next to the starter
circuit relay.
Remove the battery box cover (A), receiver-dryer shield (B), and the cab filter cover (C).
Remove the exhaust pipe from the muffler (top bracket) and remove lower cap screw (D).
Disconnect the cab ground wire (E).
For tractors with PowrQuad ™ transmission perform the following steps:
RW21108-UN: Under Cab Linkages
0577
808 808
Remove right-rear outer dual tire assembly, if equipped.

Move the right-rear tire out on the axle.
Disconnect the upper shift linkages (A) from the bellcrank assembly and remove the cap screws
(B).
RW21109-UN: Under Cab-Hoses
RW21110-UN: Under Cab-Wiring

LEGEND:
A - Steering and Brake Lines

B - Air Conditioning Line
C - Air Conditioning Line
D - Fresh Air Duct Retaining Cap Screw
E - Creeper Control Linkage ( PowrQuad ™ ) or Park Lock Linkage (PST)
F - PST Wiring Harness

Remove the cab floor mat, access panel, and heater ducts.
Disconnect the lines (A) and (B).
Disconnect the line (C) at the receiver/dryer.
Remove (D) and disconnect the fresh air duct.
For tractors with CREEPER option, perform the following step:
Disconnect the part (E).
For tractors with POWER SHIFT TRANSMISSION, perform the following step:
Disconnect (E) and (F).
RW50011-UN: Rear Hood Support Hoses
0577
809 809

Disconnect the throttle cables from the engine.
Remove the rear hood support and disconnect the hoses (A).
RW50012-UN: Shields
RW50013-UN: ECV Linkages
RW21113-UN: Wiring Connectors
Remove shields (A).

Disconnect the SCV linkages (B) and the bracket (C).
Remove the electrical connector (D) from the bracket.
Disconnect the wiring connectors from the hitch control valve and hitch position sensor.
Disconnect the three wiring connectors (E).
RW21114-UN: Cab Assembly
0577
810 810
Remove the cab front mount nuts and rear mount cap screws.
IMPORTANT:
Use separate lift straps from each cab lifting point to the hoist. DO NOT use a single
lift strap from one cab lifting point to the other. Using a single lift strap can result in
damage to the cab.
Remove the two large cap screws from cab roof and attach hoist.
IMPORTANT:
Check all disconnects to avoid binding during cab removal.
Carefully remove the cab.
0577
811 811
0578
tm1500 - 7600, 7700 and 7800 Tractors

Install Cab
Install Cab
Install the cab noting the following instructions:

IMPORTANT:
Do not pinch or bind any cables or wires.
Tighten cab mounts to 204 N·m (150 lb-ft).
Recharge air conditioning system. (See Charge Air Conditioning System, Group 10.)
0578
812 812
0579
tm1500 - 7600, 7700 and 7800 Tractors
Remove and Install Heater and Air Flow Control Cables
Remove and Install Heater and Air Flow Control Cables
RW21185-UN: Control Pnael, Cables and Knobs
RW21186-UN: Early Model Shown
1. Remove the top ring and lower side panel from the control console.
For the Heater Control Cable, perform Steps 2, 3, and 4, then go to Step 8.
2. For Models 7600 Serial No. (-005987), 7700 Serial No. (-007099) and 7800 Serial No. (-
010246), the water valve is located in the A/C compartment. Remove the seat and seat
mounting plate. (See Remove and Install Seat in Group 10).
For later models, the heater valve is located under the cab floor. Remove cab floor mat and
access plate.
3. Remove control panel (A) and disconnect heater valve cable (B) from the A/C heater control
knob.
4. Disconnect the cable from the heater valve arm (C) and remove cable.
For the Air Flow Control Cable, perform Steps 5 through 8.
5. Remove control panel (A) and disconnect the air flow direction cable (D) from the control
knob.
6. Remove the floor mat and the foot rest panel.
7. Disconnect the cable from the air flow direction arm and remove the cable.
8. Install cables and adjust. (See Adjust Heater and Air Flow Control Cable, this group.)
0579
813 813
0580
tm1500 - 7600, 7700 and 7800 Tractors

Adjust Heater and Air Flow Control Cables
Adjust Heater and Air Flow Control Cables
RW21187-UN: Heater and Air Flow Control Cables
Turn temperature control knob to full heat and adjust cable turnbuckle (A) until heater valve arm
is in full open position.
NOTE:
For Models 7600 Serial No. (005988-), 7700 Serial No. (007100-) and 7800
Serial No. (010247-), cable turnbuckle (A) is located under the cab floor. It is
accessible through opening in front of right rear wheel.
Turn temperature control knob to full A/C and adjust cable (A) until heater valve arm is in full
closed position.
Check each position of the air flow direction knob for correct venting. Adjust cable (B) as
required.
0580
814 814
0581
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
Pulley Remover.......D05277ST
Remove compressor pulley
RW40022-UN: D05277ST
Jaws.......JDG748
Removing compressor pulley-(Used with D05277ST
Puller)
RW19935-UN: JDG748
Compressor Seal Protector.......JDG746

Install seal on compressor
RW19943-UN: JDG746
A/C Compressor Clutch Spanner .......JDG747

Remove compressor clutch
RW19932-UN: JDG747
Forcing Screw Pilot.......JDG771

Removing compressor clutch
RW21598-UN: JDG771
Recovery and Recycling Station.......JT02050 [Used

with JT02046 Charging Station. JT02047 Recovery,
Recycling, and Charging Station can be substituted for
JT02046 and JT02050.]
Servicing air conditioning system using R134a refrigerant
RW21613-UN: JT02050
0581
815 815
Charging Station .......JT02046 [Used with JT02050

Recovery and Recycling Station. JT02047 Recovery,
Recycling, and Charging Station can be substituted for
JT02046 and JT02050.]
Servicing air conditioning system using R134a refrigerant
RW21595-UN: JT02046
Air Conditioning Flushing Unit.......JT02075

Flush air conditioning system
RW25566-UN: JT02075
Flushing Attachment Kit .......JT02078

Flush air conditioning system
RW40022-UN: JT02078
Air Conditioning R12/R134a Fitting Kit .......JT02098

Connect flushing, purging, and pressure equipment
RW40022-UN: JT02098
0581
816 816
0582
tm1500 - 7600, 7700 and 7800 Tractors

NOTE:
supplier.
Electronic Leak Detector.......JT02081

Detect refrigerant leaks
Manifold Pressure Gauge Assembly.......JT02051

Test air conditioning system
Compressor Holding Fixture.......DFRW20 [ Dealer

Fabricated Tool-See Section 99]
Hold compressor during repair
0582
817 817
0583
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
R36757 (U.S.) John Deere Cleaner Clean air filters
TY16134 (U.S.) R134a Flushing Solvent Flush system
TY15949 (12 oz) (U.S.) Refrigerant R134a Charge the system
TY15950 (15 lb) (U.S.) Refrigerant R134a Charge the system
TY15951 (30 lb) (U.S.) Refrigerant R134a Charge the system
TY22025 (8.5 oz.) (U.S.) R134a Compressor Oil Lubricate the system
0583
818 818
0584
tm1500 - 7600, 7700 and 7800 Tractors

Service Parts Kits
Service Parts Kits
l Compressor Shaft Seal Kit

l Compressor Clutch Hub And Pulley Kit
l Compressor Clutch Coil Kit
l Compressor Hardware Kit
0584
819 819
0585
tm1500 - 7600, 7700 and 7800 Tractors

Specifications
Specifications
Compressor Suction Line Torque 34-42 N·m (25-31 lb-ft)
Compressor Discharge Line Torque 32-40 N·m (24-29 lb-ft)
Hub Retaining Nut Torque 14 N·m (10 lb-ft)
Compressor Through Bolts Torque 26 N·m (19 lb-ft)
Hub-to-Pulley Clearance 0.35-0.65 mm

(0.014-0.026 in.)
Evacuating System Required Vacuum at Sea Level 94.4 kPa (0.9 bar) (28.6 in. Hg)
Refrigerant R134a Capacity 1.6-1.8 kg (3.5-4.0 lb)
Compressor Oil Charge 255 mL (8.5 fl oz)
Content lacking Discharge Pressure 760-2590 kPa

at 2000 rpm (7.6-25.9 bar)
(110-375 psi)
Suction Pressure 7-200 kPa

at 2000 rpm (0.07-2.0 bar)
(1-30 psi)
Clutch Coil Current Draw at 12 volts 2.6 amps

20°C (68°F)
Resistance at 20°C (68°F) 3.5-4.0 ohms
Compressor Relief Valve Opening Pressure 3450-4140 kPa

(34.5-41.4 bar)
(500-600 psi)
0585
820 820
0586
tm1500 - 7600, 7700 and 7800 Tractors

Hose and Tubing O-Ring Connection Torques
Hose and Tubing O-Ring Connection Torques
-: O-Ring Connection Torques

Metal Tube Outside Diameter Thread and Fitting Size Torque
N·m (lb-ft)
1/4 7/16 14-20 (10-15)
3/8 5/8 14-20 (10-15)
1/2 3/4 33-39 (24-29)
5/8 7/8 35-42 (26-31)
3/4 1-1/16 41-47 (30-35)
0586
821 821
0587
tm1500 - 7600, 7700 and 7800 Tractors

Discharge Air Conditioning System
Discharge Air Conditioning System
RW21169-UN: A/C System and Charging Unit RW21170-UN: A/C Compressor Suction Fitting
RW21171-UN: A/C Condenser Discharge Fitting

LEGEND:
A - JT02050 Refrigerant Recovery and Recycling Unit

B - JT02046 Refrigerant Charging Unit
C - Suction Fitting
D - Discharge Fitting
0587
822 822
Operate the air conditioning system for 10 minutes with engine at 2000 rpm if the compressor is
operable. Set temperature control for maximum cooling and blower switch at high. This allows
the refrigerant oil to be circulated through the system and indicates the quantity of oil in the
compressor.
Stop the engine and use the following procedure to discharge the system.
IMPORTANT:
Use only R134a Refrigerant Recovery, Recycling and Charging machines. Eliminate
mixing R134a equipment, refrigerant, and refrigerant oils with R-12 systems to
prevent compressor damage.
1. Connect JT02050 R134a Refrigerant Recovery and Recycling Unit (A) to a JT02046
HFC134a Refrigerant Charging Unit (B).
2. NOTE:
JT02047 R134a Refrigerant Recovery, Recycling and Charging Unit can
be substituted for the JT02046 and JT02050.
Connect low-side hose (blue) from the charging unit to suction fitting (C) on the
compressor. Connect high-side hose (red) to the discharge fitting (D) on the condenser.
3. Follow the manufacturers instructions and discharge the system. Cap the fittings to
prevent contamination from entering the system.
0587
823 823
0588
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Compressor
Remove and Install Compressor
RW21172-UN: A/C Compressor
RW21173-UN: A/C Compressor & Mtg. Bracket

LEGEND:
A - Suction Line
B - Discharge Line
C - Clutch Coil Wire
D - Mounting Bracket Cap Screw Holes
E - Spring Pins
1. Discharge system. (See Discharge Air Conditioning System, this group.)

2. Remove belt from compressor pulley.
3. Remove fan guard and disconnect clutch coil wire (C).
4. Disconnect suction (A) and discharge (B) lines from compressor. Cap all lines and fittings
to prevent contamination.
5. Remove compressor.
6. Flush complete system if compressor failed internally due to damaged parts or seizure.
(See Flush Air Conditioning System, this group.)
7. Determine correct compressor oil charge. (See Determine Refrigerant Oil Charge, this
group.)
8. IMPORTANT:
Spring pins must be installed in the two front cap screw holes of compressor
mounting bracket. Misalignment can cause belt damage.
Check for spring pins (E) in cap screw holes (D).
9. Install compressor and connect suction (A) and discharge (B) lines.
0588
824 824
10. Install fan guard and connect clutch coil wire (C). Install belt.
11. Purge, evacuate and recharge system. (See Purge, Evacuate, and Charge Air
Conditioning System, this group.)
IMPORTANT:
If new compressor clutch was installed, turn compressor on and off (engine running)
in one second intervals for five seconds (cycle five times in five seconds). This will
burnish clutch and hub drive surfaces.
0588
825 825
0589
tm1500 - 7600, 7700 and 7800 Tractors

Test Volumetric Efficiency
Test Volumetric Efficiency
RW40028-UN: Air Conditioning Gauges
1. Drain oil from compressor and record amount.

2. Remove front cover from compressor pulley and rotate drive shaft using a speed wrench
and 10 mm socket, 30 turns.
3. Drain remaining oil from compressor and record amount.
If oil was drained in Steps 1 and 3, go to Step 4.
If no oil was drained, add two ounces of R134a refrigerant oil in suction port, slowly roll
compressor each direction at least two times. Repeat Steps 1, 2, and 3.
4. Secure compressor in a vise with ports upward.
5. Install JT02099 Adapter in suction port with JT03194 Cap.
6. Connect suction hose coupler of gauge set to suction test port (A) on manifold.
7. Close suction side valve of gauge set and open valve on suction hose coupler.
8. Rotate compressor drive shaft with speed wrench to obtain peak vacuum on low side
gauge. Check for even suction (no pulsing) while turning wrench at a slow rate to maintain
peak vacuum (25 in. Hg minimum).
9. Stop rotating shaft and check leak-down time. Compressor should hold peak vacuum for
three seconds minimum.
If compressor does not hold peak vacuum for three seconds, inspect compressor valve
plates and cylinder walls for damage. Repair compressor.
10. Open suction port of compressor to atmosphere.
11.
0589
826 826
RW40029-UN: Air Conditioning Gauges
Connect gauge set suction hose to discharge port (A) using Adapters JT02100 and
JT02121, and JT02109 Hose.
12. Close gauge set suction side valve.
13. Rotate drive shaft no faster than two turns per second for six turns.
14. Record pressure after six complete turns. Pressure should be 380 kPa (3.8 bar) (55 psi)
minimum.
15. NOTE:
Pressure normally leaks down when rotation stops.
Continue to rotate compressor at a uniform speed to obtain peak pressure. Compression

pressure should increase smoothly and should not vary more than 34 kPa (0.34 bar) (5
psi) at peak pressure. Bleed off pressure and repeat Steps 12, 13, 14 and 15 four times.
16. NOTE:
Pressure varying more than 34 kPa (0.34 bar) (5 psi) indicates a leaking
reed-valve or piston seal. Inspect compressor valve plates and cylinder
walls for damage. Repair compressor.
Leak test compressor. (See Test Shaft Seal Leakage, this group.)
0589
827 827
0590
tm1500 - 7600, 7700 and 7800 Tractors

Test Shaft Seal Leakage
Test Shaft Seal Leakage
RW40030-UN: Air Conditioning Gauges and Freon Canister
1. Remove front plate from compressor pulley.

2. Remove clutch hub and screw.
3. IMPORTANT:
Do not lose inner clutch hub shims.
Install JT02099 Adapter in suction port and JT02100 in discharge port. Cap discharge port
adapter using JT03194.
4. Connect gauge set and/or container of R134a refrigerant to suction port (A) of
compressor.
5. Open valves to pressurize compressor.
6. IMPORTANT:
Do not exceed range of low pressure gauge.
Check the following for leaks using leak detector or 50-50 mixture of soap and water:
¡ Shaft seal
¡ Manifold seal
¡ Housing seals at front, rear and midsection of compressor body
¡ Relief valve
¡ Suction coupler Schrader valve
Leakage should not exist. Repair compressor if required, and repeat test.
7. Assemble compressor and add required oil. (See Determine Correct Oil Charge, this
group.)
0590
828 828
0591
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble and Assemble Compressor Clutch
Disassemble and Assemble Compressor Clutch
RW21157-UN: A/C Compressor Clutch
RW21158-UN: A/C Compressor Clutch-Exploded

LEGEND:
A - JDG747 Compressor Clutch Spanner

B - Clutch Shaft Bolt
C - Clutch Hub
D - Pulley Snap Ring
E - Pulley
F - Clutch Coil Snap Ring
G - Clutch Coil
H - Shim
1. Mount compressor on DFRW20 Compressor Holding Fixture using two 6 in. x 1/4 in. eye
bolts with nuts as illustrated. (See Dealer Fabricated Tools, Section 99.)
2. Remove dust cover.
3. Hold clutch hub using JDG747 Compressor Clutch Spanner (A) and remove clutch shaft
bolt (B).
4. Remove clutch hub (C). Remove shims (H) from clutch hub and save for installation.
5. Remove and discard snap ring (D). Remove pulley (E) using a plastic hammer or
D05277ST Puller, JDG748 Jaws, and JDG771 Forcing Screw Pilot.
6. Disconnect clutch coil lead wire. Remove and discard snap ring (F) and remove the clutch
coil (G).
0591
829 829
7. NOTE:
The bearing in the pulley is NOT serviceable.
Check pulley bearing operation. Replace pulley and bearing as required.

8. Install clutch coil (G) and new snap ring (F) with flat side of snap ring down. Connect
clutch coil lead wire.
9. Install pulley (E) and new snap ring (D) with flat side of snap ring down. Apply grease to
shims (H) and install to clutch hub (C).
10. Install clutch hub and shaft bolt (B) and tighten to 14 N·m (10 lb-ft). Install dust cover.
0591
830 830
0592
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Compressor
Disassemble, Inspect, and Assemble Compressor
RW21161-UN: A/C Compressor-Exploded

LEGEND:
A - Rear Pins L - Front Gasket

B - Rear Housing M - Snap Ring
C - Rear Gasket N - Lip Seal
D - Rear Discharge Reed Valve O - Washer
E - Rear Valve Plate P - Through Bolt
F - Rear Suction Reed Valve Q - Felt Holder
G - Rear O-Ring R - Felt
H - Front O-Ring S - Front Housing
I - Front Suction Reed Valve T - Front Pins
J - Front Valve Plate U - Bushing Spacer
K - Front Discharge Reed Valve
1. Clean compressor using solvent before disassembly. Mount compressor on holding fixture
and remove clutch. (See Disassemble and Assemble Compressor Clutch, this group.)
2. IMPORTANT:
When removing front and rear housing, be careful NOT to damage sealing
surfaces.
Disassemble compressor as illustrated and discard O-rings, gaskets, lip seal, snap ring,
and through bolt washers. Replace parts.
3. NOTE:
Valve plates, reed valves, cylinders, and cylinder housing are NOT
serviceable. Some cylinder scuffing (light scratches) is normal.
0592
831 831
Inspect valves for an even wear pattern, and cylinders for scoring or excessive wear.
Replace compressor as required.
4. Remove shaft seal snap ring (M). Turn housing over and remove felt holder (Q) and felt
(R) from front housing (S).
5. Remove shaft lip seal (N) from front housing (S) using a small tool with 5/8 in. OD.
6. Wash all parts in clean solvent and dry using moisture-free compressed air before
assembly.
7. IMPORTANT:
Lubricate O-rings, gaskets, and lip seal using only TY22025 (R134a) refrigerant
oil during assembly. Other oils could damage the compressor.
RW21162-UN: Front Housing
RW21163-UN: Valve and Reed Valves
Apply R134a oil to the bore of the front housing and install new lip seal (N) to the bottom
of the bore using a socket. Install new snap ring (M) flat side down.
8. IMPORTANT:
Bushing spacer (U) must be in position before assembling the compressor.
Install pins (A) and new O-ring (G) in the rear cylinder.
9. NOTE:
The rear valve plate is marked with an “R” and is installed face up.
Install parts (F-D) over the pins on the rear cylinder.

10. Install a new gasket (C) flat side down and the rear housing (B) on the rear cylinder.
0592
832 832
Mount the compressor onto the holding fixture.
11. Install pins (T) and new O-ring (H) in the front cylinder.
12. NOTE:
The front valve plate is marked with an “F” and is installed face up.
Install parts (I-K) over the pins on the front cylinder.

13. Install a new gasket (L) flat side down. Put JDG746 lip seal protector on the shaft and
lubricate with R134a oil.
14. Install the front housing (S) on the front cylinder and remove the lip seal protector. Install
through bolts (P) and new washers (O).
15. Partially tighten the through bolts and then tighten to 26 N·m (19 lb-ft).
16. Install the felt (R) and felt holder (Q) using the clutch hub.
17. Install the pulley-clutch hub and check clearance. (See Disassemble and Assemble
Compressor Clutch, this group.)
0592
833 833
0593
tm1500 - 7600, 7700 and 7800 Tractors

Check Clutch Hub Clearance
Check Clutch Hub Clearance
RW21159-UN: Clutch Hub
NOTE:
The clutch coil is NOT polarity sensitive.
Check pulley-to-clutch hub clearance using a dial indicator. Mount the gauge to the pulley as
illustrated and connect a set of jumper wires from the compressor leads to a 12V battery.
Rotate the pulley and check clearance in three equally spaced locations around the clutch hub.
Correct clearance is 0.35-0.65 mm (0.014-0.026 in). Add or remove shims as required.
Tighten clutch shaft bolt to 14 N·m (10 lb-ft) after correct clearance is obtained.
0593
834 834
0594
tm1500 - 7600, 7700 and 7800 Tractors

Inspect Compressor Manifold
Inspect Compressor Manifold
RW21160-UN: A/C Compressor Manifold

LEGEND:
A - Manifold Cap Screw

B - Manifold
C - Manifold Seal
Remove cap screws (A) and the manifold (B).

Remove and discard seal (C). Inspect porting surfaces.
Lubricate and install a new seal (C).
Install manifold (B) and tighten cap screws (A) to 26 N·m (19 lb-ft).
0594
835 835
0595
tm1500 - 7600, 7700 and 7800 Tractors

Remove and Install Compressor Relief Valve
Remove and Install Compressor Relief Valve
RW21167-UN: Air Conditioning Compressor Relief Valve
CAUTION:
High pressure may exist at the discharge fitting. If this pressure is released
too rapidly, there may be considerable discharge of refrigerant and oil.
1. Discharge the system. (See Discharge Air Conditioning System, this group.)
2. Slowly remove relief valve (A) from compressor.
3. NOTE:
The relief valve is not serviceable. Replace valve as required.
Install relief valve (A) and tighten to 12-16 N·m (9-12 lb-ft).
4. Charge the system. (See Charge Air Conditioning System, this group.)
0595
836 836
0596
tm1500 - 7600, 7700 and 7800 Tractors

Replace Receiver-Dryer
Replace Receiver-Dryer
RW21168-UN: A/C Receiver-Dryer
NOTE:
The receiver-dryer is not serviceable. Install new receiver-dryer if malfunction is
suspected.
Receiver-dryer should be replaced if system was contaminated, or if older than
two years and system was discharged.

2. Remove shield and disconnect inlet (A) and outlet (C) lines from receiver-dryer.
3. Remove clamp cap screw (B) and remove receiver-dryer. Cap lines to prevent
contamination.
4. NOTE:
Add 15 mL (0.5 oz) of R134a refrigerant oil to system if new receiver-dryer
is installed and no leaks exist.
If leaks exist, follow procedure for checking and adding refrigerant oil. (See
Determine Correct Oil Charge, this group.)
Install receiver-dryer marked (TOP) in the up position. Tighten connections and install
shield.
5. Purge, evacuate, and charge system. (See Purge, Evacuate, and Charge Air Conditioning
System, this group.)
0596
837 837
0597
tm1500 - 7600, 7700 and 7800 Tractors

Remove Evaporator/Heater Core
Remove Evaporator/Heater Core
RW21175-UN: Open Position

RW21174-UN: Evaporator/Heater Hoses
LEGEND:
A - Connecting Hose
B - Heater Core Outlet Line
C - Sensing Tube
D - Expansion Valve
E - Expansion Valve Cap Screw
F - High-Pressure Line
G - Low-Pressure Line
H - Heater Control Inlet Line
I - Heater Core Inlet Line
RW21176-UN: Heater Core Inlet
0597
838 838

2. Drain engine cooling system.
3. Remove seat. (See Remove and Install Seat Assembly, Group 20.)
4. Remove lower console panel and seat mounting plate.
5. Remove connecting hose (A).
6. Connect air supply to heater core outlet line (B) and turn heater control valve to closed
position. Apply air pressure to remove coolant from heater core to engine.
7. Connect air supply to heater valve inlet line (H) and turn heater control valve to open
position. Apply air pressure to remove coolant from heater control line and valve to the
water pump.
8. IMPORTANT:
The sensing tube and bulb contains a low-pressure gas. DO NOT kink or pinch
tube or bulb.
Remove right blower motor and carefully pull sensing tube (C) from evaporator core.
9. Remove allen screw (E) and plate from expansion valve. Disconnect lines (F) and (G)
from expansion valve and cap to prevent contamination.
10. Disconnect evaporator/heater core inlet hose (I). Lift core and expansion valve as a unit
from HVAC box.
11. Disconnect expansion valve from evaporator core and cap all lines and fittings.
0597
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tm1500 - 7600, 7700 and 7800 Tractors

Leak Test Evaporator/Heater Core
Leak Test Evaporator/Heater Core
1. Install JT02106 Test Block using JT02124 and JT02123 Plates, JT02126 and JT02125
Screws, and JT02105 and JT02103 Adapters. Cap one adapter with JT03094. Connect
shop air to other adapter.
2. Apply shop air pressure and spray surface using a 50-50 mixture of liquid soap and water
to check for leaks.
3. NOTE:
Minor leaks may be repaired, but evaporator/heater core should be
replaced if there is a major leak or restriction.
Repair or replace evaporator/heater core as required.
0598
840 840
0599
tm1500 - 7600, 7700 and 7800 Tractors

Install Evaporator/Heater Core
Install Evaporator/Heater Core
1. Check condenser drain tray (directly under evaporator core), to make sure drain outlets
are not plugged.
2. IMPORTANT:
The evaporator outlet pipe, temperature sensing tube and bulb must be clear of
corrosion. Good contact is essential for correct operation.
Flush evaporator core if evaporator was air tested.
3. Add 60 ml (2.0 oz) of refrigerant oil before installation if evaporator was completely flushed
or replaced with a new unit, and no system leaks found. If leaks exist, check refrigerant oil
charge. (See Determine Refrigerant Oil Charge, this group.)
4. Inspect O-rings at inlet and outlet of A/C connections. Assemble expansion valve to
evaporator/heater core and install unit in HVAC box.
5. Connect high and low-pressure lines. Tighten expansion valve allen screw.
6. Complete installation and tighten connections.
7. Purge, evacuate, and charge system (See Purge, Evacuate, and Charge Air Conditioning
System, this group.)
0599
841 841
0600
tm1500 - 7600, 7700 and 7800 Tractors

Service Expansion Valve
Service Expansion Valve
NOTE:
The expansion valve is assembled to the evaporator/heater core prior to
installation and is removed as a unit from the HVAC box.
1. Remove expansion valve. (See Remove Evaporator/Heater Core, this group.)

2. Test expansion valve. (See Bench Test Thermal Expansion Valve, this group.)
3. Replace expansion valve as required and assemble to evaporator/heater core.
4. Install expansion valve and evaporator/heater core as a unit in the HVAC box. (See Install
Evaporator/Heater Core, this group.)
0600
842 842
0601
tm1500 - 7600, 7700 and 7800 Tractors

Expansion Valve Bench Test-Diagram
Expansion Valve Bench Test-Diagram
RW40024-UN: Expansion Valve Bench Test Diagram

LEGEND:
A - Regulator K - Cap (JT03194)

B - Tee (JT03191) L - Plate (R115927/JT02123)
C - Orifice Cap (JT02111) M - Screw (AT127259/JT02125)
D - Hose (JT02109) N - Tube (JT02109)
E - Tube (JT02105) O - Elbow (JT05483)
F - Expansion Valve P - Orifice Cap (JT02111)
G - Hose (JT02108) Q - Plate (L77942/JT02124)
H - Regulator Inlet (#218887) R - Screw (M67175/JT02126)
I - Tube (JT02103) S - Air Inlet Tee Assembly (JT02112)
J - Tube (JT02105) T - Power Head
0601
843 843
0602
tm1500 - 7600, 7700 and 7800 Tractors

Expansion Valve Bench Test
Expansion Valve Bench Test
1. Connect expansion valve to regulator (A) capable of 820 kPa (8.2 bar) (120 psi):
¡ Install tee (B) with 0.020 in. orifice cap (C) at regulator outlet.
¡ Connect blue hose (D) between tee (B) and tube (E) on inlet side of expansion valve
(F).
¡ Connect red hose (G) between elbow at inlet of regulator (H) and tube (I) at inlet of
expansion valve.
¡ Install tube (J) with cap (without orifice) (K) on expansion valve outlet. Secure tubes
with plate (L) and screws (M).
¡ Install tube (N) with 90° elbow (O) and orifice cap (P) on expansion valve outlet.
Secure tubes with plate (Q) and screw (R).
2. NOTE:
Both orifice caps used must have a 0.020 in. orifice. Any other size will
provide false results.
Fill container with ice water.

3. Attach regulator assembly to air supply (S) of 620 kPa (6.2 bar) (90 psi) minimum.
4. Adjust regulator until air flowing from outlet side of expansion valve (P) is shut off. Air
should stop flowing at 520-590 kPa (5.2-5.9 bar) (75-85 psi).
5. Adjust regulator to approximately 70 kPa (0.7 bar) (10 psi). Hold power head of expansion
valve (T) in ice water and slowly adjust regulator to increase pressure. Air flow from orifice
(P) should stop at 170-240 kPa (1.7-2.4 bar) (25-35 psi).
6. Adjust regulator to 280 kPa (2.8 bar) (40 psi). Valve should close when power head of
expansion valve is dipped in ice water. Valve should open after removing valve from water
and warming power head.
7. Repeat Step 6, adjusting regulator to 480 kPa (4.8 bar) (70 psi).
8. Replace valve if any test failed. Install valve.
9. Perform diagnostic checks. (See Operation and Test TM-Section 290, Group 10.)
0602
844 844
0603
tm1500 - 7600, 7700 and 7800 Tractors

Replace Thermo Switch
Replace Thermo Switch
RW40020-UN: Thermo Switch
NOTE:
The thermo switch (A) is not serviceable. Install new thermo switch if malfunction
is suspected.
1. Remove seat. (See Remove and Install Seat Assembly, Group 20.)
3. Remove two switch-to-housing cap screws (B).
4. Carefully pull sensing tube from evaporator.
5. Install new thermo switch. Attach sensing tube.
0603
845 845
0604
tm1500 - 7600, 7700 and 7800 Tractors

Remove, Clean, and Install Air Filters
Remove, Clean, and Install Air Filters
NOTE:
The heat and air conditioning system has two recirculating air filters located
behind the seat.
1. Remove the screws and bezel holding the recirculating air filters.
2. Remove the air filter elements and clean or replace.
Clean elements using one of the following methods:
¡ TAPPING: Gently tap filter on flat surface, dirty side down.
¡ COMPRESSED AIR: Direct compressed air 210 kPa (2.0 bar) (30 psi) through
element.
NOTE:
Recirculating filter MUST be kept clean to maintain cooling efficiency.
0604
846 846
0605
tm1500 - 7600, 7700 and 7800 Tractors

Refrigerant Oil Information
Refrigerant Oil Information
CAUTION:
New compressors are charged with a mixture of nitrogen, R134a refrigerant
and TY22025 (R134a) refrigerant oil. Wear safety goggles and discharge
compressor slowly to avoid possible injury.
New compressors contains 230-255 mL (7.7-8.5 fl oz) of new oil. The oil level visible through
the suction port is normally below the drive shaft. The amount of trapped oil is 81 mL (2.7 fl oz).
Approximately 60 mL (2.0 fl oz) will seep into the cylinders during shipping and storage.
Typically 21 mL (0.7 fl oz) of oil covers internal surfaces of the compressor exposed to
refrigerant gas and cannot be drained.
The oil level will be above the drive shaft when 255 mL (8.5 fl oz) is put in a dry compressor.
The normal operating oil level of a used compressor is 30-45 mL (1.0-1.5 fl oz) and cannot be
seen through the suction port.
0605
847 847
0606
tm1500 - 7600, 7700 and 7800 Tractors

Check Compressor Oil Charge
Check Compressor Oil Charge
1. Remove compressor. (See Remove Compressor, this group.)

2. Remove manifold caps and drain oil. Record amount.
3. NOTE:
Save oil if compressor is new.
If more than 6 mL (0.2 fl oz) of oil was drained and appears normal, or any other
components were replaced or flushed, see Determine Correct Oil Charge, this group.
If less than 6 mL (0.2 fl oz) of oil was drained or appears very black, perform the following:
¡ Perform a volumetric efficiency test on compressor to determine serviceable
condition. Flush with solvent to internally wash out oil if compressor is serviceable.
(See Test Volumetric Efficiency, this group.)
¡ Remove, clean, and bench test expansion valve, but do not disassemble valve. (See
Bench Test Thermal Expansion Valve, this group.)
¡ Remove and discard receiver-dryer. (See Replace Receiver-Dryer, this group.)
¡ Install a new receiver-dryer.
¡ Flush complete system. (See Flush Air Conditioning System, this group.)
¡ Install required oil. (See Determine Correct Oil Charge, this group.)
¡ Connect all components.
¡ Purge, evacuate, and charge system. (See Purge, Evacuate, and Charge Air
Conditioning System, this group.)
0606
848 848
0607
tm1500 - 7600, 7700 and 7800 Tractors

Determine Correct Refrigerant Oil Charge
Determine Correct Refrigerant Oil Charge
NOTE:
Determine amount of oil charge for system prior to installation of compressor.
Compressors are divided into three categories when determining correct oil charge.
l New compressor
l Used compressor, not flushed
l Used compressor, flushed
1. If complete system, lines, and components were flushed, add correct amount of oil:
¡ New compressor contains correct amount of new oil, 255 ml (8.5 fl oz).
¡ Used compressor (drained) -
Not Flushed ....... Add 230 ml (7.7 fl oz)
of new oil
Flushed ........... Add 255 ml (8.5 fl oz)
of new oil
2. If complete system was not flushed, add correct amount of oil for compressor plus amount
of oil for each component serviced:
¡ New compressor contains 255 ml (8.5 fl oz) of new oil. Connect battery to clutch coil
and rotate driveshaft to remove all oil. Return 45 ml (1.5 fl oz) of oil to compressor.
¡ Used compressor (drained) -
Not Flushed ....... Add 45 ml (1.5 fl oz)
of new oil
Flushed ........... Add 60 mL (2.0 fl oz)
of new oil
IMPORTANT:
Use care in checking and adding oil. Too much oil will reduce cooling capacity. Too
little oil will result in poor lubrication of the compressor, leading to early failure.
Remove compressor to determine correct oil charge if any components listed below have been
removed, drained, and flushed.
Use the following chart as a guide for adding oil:
NOTE:
If the complete system was purged with all components in place, the amount of
oil lost is neglible.
-: Oil Amount Chart

Evaporator .............. 60 ml (2.0 fl oz)
Condenser .............. 60 ml (2.0 fl oz)
Receiver-Dryer .............. 15 ml (0.5 fl oz)
Compressor .............. 60 ml (2.0 fl oz)
Hoses .............. 60 ml (2.0 fl oz)
0607
849 849
NOTE:
Hoses = 3 ml per 30 cm (0.1 fl oz per ft) Approximate total length equals 600 cm
(20 ft)
If any section of hose is removed and flushed or replaced, measure length of hose and use the
formula to determine correct amount of oil to be added.
IMPORTANT:
DO NOT leave the system or R134a compressor oil containers open. Oil easily
absorbs moisture.
DO NOT spill R134a compressor oil on acrylic or ABS plastic. Oil will deteriorate
these materials rapidly.
Identify R134a oil containers and measures to eliminate accidental mixing of different
oils.
0607
850 850
0608
tm1500 - 7600, 7700 and 7800 Tractors

Add Refrigerant Oil to System
Add Refrigerant Oil to System
1. Add approximately 170 mL (5.6 fl oz) of oil through compressor suction port and 85 mL
(2.9 fl oz) into discharge port when system has been completely flushed.
2. IMPORTANT:
Use only TY22025 (R134a) refrigerant oil.
NOTE:
Some oil may have to be added through compressor line and fitting.
Install manifold to compressor, if removed. Tighten cap screws to 26 N·m (19 lb-ft).
0608
851 851
0609
tm1500 - 7600, 7700 and 7800 Tractors

System Information
System Information
Flushing:
Flushing the system or a component is a cleaning process using a liquid solvent to wash out oil
and debris. Purging is always necessary after flushing to remove solvent from the system or
component.
Purging:
Purging the system or a component is a cleaning process using a gas to force liquid from the
system. Purging alone will not force refrigerant oil out of the system.
Evacuating:
Evacuating the system is a process to draw air and moisture from the system with a vacuum.
When to flush an air conditioning system:
l The compressor has an internal failure

l No oil remains in used compressor
l Oil drained from compressor appears or smells overheated
l System was contaminated with a mixture of refrigerant oils
l System was left open to the atmosphere long enough for dirt, moisture, or debris to enter
the tubing or components
l System has an internal blockage
When to purge an air conditioning system:
l After flushing system with solvent, to prevent oil dilution

l System was contaminated with nitrogen or two refrigerants
l System was left open to the atmosphere and flushing could not be performed
l A repair required installation of new lines, condenser, or evaporator
Solvents
The following three solvents are recommended for flushing air conditioning systems. Each
adequately dissolves oil and sludge but at a different rate. Use only solvents with an equivalent
MSDS.
1. Genesolv ® 2004 Solvent

2. ART338 A/C Flushing Solvent (JT02077)
3. Naphtha 673 Parts Solvent
0609
852 852
0610
tm1500 - 7600, 7700 and 7800 Tractors

Air Conditioning System-Diagram
Air Conditioning System-Diagram
RW40031-UN: Air Conditioning System Diagram

LEGEND:
A - Compressor
B - Condenser
C - Receiver Dryer
D - Thermal Expansion Valve
E - Evaporator
0610
853 853
0611
tm1500 - 7600, 7700 and 7800 Tractors

Air Conditioning System Fitting-Reference Chart
Air Conditioning System Fitting-Reference Chart
-: A/C System Fitting Chart

Location SERVICE-GARD ™ Number
Compressor Manifold:
1. Suction port (F) JT02099
2. Discharge port (F) JT02100
Compressor Discharge Hose:
JT02102
3. Inlet end (M) JT03180 & JT03183
4. Outlet end (F)
Condenser:
5. Inlet port (M) JT03195 & JT03181
6. Outlet port (M) JT03183
Condenser Outlet Hose:
7. Inlet end (F) JT03188
8. Outlet end (M) JT03183
Receiver-Dryer Inlet Hose:
Receiver-Dryer:
11. Inlet port (F) JT02110
12. Outlet port (M) JT03183
Receiver-Dryer Outlet Hose:
14. Outlet end (M) JT02106 & JT02104
Expansion Valve Pressure:
16. Outlet port (F) JT02104
Evaporator:
17. Inlet tube (M) JT02106 & JT02103
18. Outlet tube (M) JT02106 & JT02105
Expansion Valve Return:
20. Outlet port (F) JT02105
Expansion Valve Outlet Hose:
JT02106 & JT02105
21. Inlet end (M) JT03187
22. Outlet end (F)
Suction Connecting Hose:
24. Outlet end (F) JT03187
Compressor Inlet Hose:
0611
854 854
0612
tm1500 - 7600, 7700 and 7800 Tractors

Flush Air Conditioning System
Flush Air Conditioning System
Review air conditioning system diagram showing adapters used at each hose and component
connection.
Add flushing solvent to system with JT02075 Flusher and JT02078 Attachment Kit. Use
JT02098 Fitting Kit.
1. Discharge system (See Discharge Air Conditioning System, this group).

2. Remove compressor and measure oil drained from both manifold ports.
3. Clean compressor as follows:
¡ Pour 240 mL (8 fl oz) of flushing solvent into suction port and 120 mL (4 fl oz) into
discharge port. Plug both ports in compressor manifold, using JT02099 and JT02100
with JT03194 Caps.
¡ Turn compressor end for end and roll it side to side.
¡ Remove both plugs from manifold ports and drain solvent from compressor.
¡ Connect battery power to compressor clutch coil. Rotate pulley at least five
revolutions to move solvent out of cylinders.
¡ Invert compressor, roll to all sides, and drain thoroughly.
¡ Let compressor sit inverted for three to five minutes.
¡ Repeat previous two steps at least three times.
4. Remove and discard receiver-dryer.

5. Flushing can be performed on tractor. Divide system into two circuits:
¡ Condenser, including inlet and outlet hoses. (Steps 6 through 13)
¡ Evaporator, including inlet and outlet hoses. (Steps 14 through 30)
6. Flush/Purge condenser:
Connect flusher outlet hose to inlet connection of compressor discharge line (3) using
JT02102 Adapter to flush condenser.
7. Attach a return hose and aerator nozzle to connection of receiver-dryer inlet line (8) using
JT03197 Adapter. Put nozzle in container to collect flushing solvent.
8. Fill flusher tank with 4 L (1 gal) of solvent and fasten all connections.
9. Connect a supply line of moisture-free compressed air or dry nitrogen to flusher air valve.
10. Open air valve to force flushing solvent into condenser circuit. Flusher tank is empty when
hose pulsing stops. Additional flushing cycles are required if system is heavily
contaminated with burned oil or metal particles.
11. Purging the condenser circuit takes 10-12 minutes to thoroughly remove solvent.
12. Disconnect hose from aeration nozzle to check circuit for solvent. Hold hose close to a
piece of cardboard; continue purging until discharge air on cardboard is dry.
13. Go to Step 27 if evaporator does not require flushing.
Flush evaporator:
Remove expansion valve to flush evaporator (go to Step 14) if system is contaminated
with burned refrigerant oil or debris.
Go to Step 23 to flush evaporator through expansion valve if oil appears normal.
14. Remove operator seat and evaporator cover to access expansion valve. Drain 5 gal (19 L)
0612
855 855
of coolant from engine and radiator to prevent spillage into evaporator housing.
15. Install JT02106 Flushing Block in place of expansion valve.
16. Connect flusher outlet hose to compressor suction line (22) using JT02101 Adapter.
17. Attach a hose and aerator nozzle to receiver-dryer outlet line (11) connector using
JT03188 Adapter. Put nozzle in container to collect flushing solvent.
18. Repeat Steps 8, 9 and 10 to flush evaporator.
19. Purging the evaporator circuit takes 12-15 minutes to thoroughly remove solvent.
20. Disconnect hose from aeration nozzle to check circuit for solvent. Hold hose close to a
piece of cardboard; continue purging until discharge air on cardboard is dry.
21. Reinstall expansion valve, and reconnect heater coolant tubing. Clean up spilled anti-
freeze in evaporator housing, and return coolant to radiator. Install operator seat.
22. Go to Step 27.
Flush evaporator through expansion valve:
23. Connect flusher outlet hose to connection of receiver-dryer outlet line (11) using JT03188
Adapter.
24. Attach a hose and areator nozzle to connection of compressor suction line (22) using
JT02101 Adapter. Put nozzle in a container to collect solvent.
25. Repeat Steps 8, 9 and 10 to flush evaporator.
26. Repeat Steps 19 and 20 to purge evaporator.
27. Install a new receiver-dryer compatible with R134a refrigerant. Fasten connections and
mounting brackets.
28. Add required oil. (See Determine Correct Oil Charge, this group.)
29. Install compressor, and connect refrigerant lines to manifold.
30. Connect clutch coil wire, and install drive belt.
31. Purge system. (See Purge Air Conditioning System, this group.)
IMPORTANT:
DO NOT attempt to flush through compressor or receiver-dryer. Flushing through
expansion valve or an orifice tube is acceptable if refrigerant oil has a normal odor
and appearance.
NOTE:
Air pressure must be at least 620 kPa (6.2 bar) (90 psi) for flushing and purging.
0612
856 856
0613
tm1500 - 7600, 7700 and 7800 Tractors

Purge Air Conditioning System
Purge Air Conditioning System
IMPORTANT:
Air compressors used for purging systems require a water separator. Purging
without a separator adds moisture, creating hydrofluoric acid when combined with
refrigerant oil. Acid is corrosive to metal tubing.
1. Connect dry nitrogen hose to gauge manifold center hose.

2. Connect gauge manifold suction hose to compressor suction port, and open valves.
3. Connect gauge manifold discharge hose to compressor discharge port, and open valve.
Disconnect discharge hose from gauge manifold to allow purging nitrogen to atmosphere.
4. Open nitrogen tank valve and adjust regulator to 275 kPa (2.75 bar) (40 psi). Purge
system for two minutes. Disconnect nitrogen supply.
5. Evacuate system. (See Evacuate Air Conditioning System, this group.)
0613
857 857
0614
tm1500 - 7600, 7700 and 7800 Tractors

Evacuate Air Conditioning System
Evacuate Air Conditioning System
RW21169-UN: A/C System Evacuation Unit RW21170-UN: A/C Compressor Suction Fitting
LEGEND:
A - JT02050 Refrigerant Recovery and Recycling Unit

B - JT02046 Refrigerant Charging Unit
C - Suction Fitting
D - Discharge Fitting
RW21171-UN: A/C Condenser Discharge Fitting
0614
858 858
IMPORTANT:
Use only R134a Refrigerant Recovery, Recycling and Charging machines. Eliminate
mixing R134a equipment, refrigerant, and refrigerant oils with R-12 systems to
prevent compressor damage.
1. Connect JT02046 R134a Refrigerant Charging Unit (B).
NOTE:
A JT02047 R134a Refrigerant Recovery, Recycling, and Charging Unit can
be substituted for the JT02046.
Pump must be capable of pulling at least 28.6 in. Hg vacuum (sea level).
Deduct 1 in. Hg from 29.9 in. for each 300 m (1000 ft) elevation above sea
level.
2. IMPORTANT:
Do not operate compressor during evacuation.
Connect low-side hose (blue) from charging unit to suction fitting (C) on compressor.
Connect high-side hose (red) to discharge fitting (D) on condenser.
3. Follow manufacturers instructions and evacuate system. Evacuate system for 15 minutes
if ambient temperature is below 30°C (85°F), to remove nitrogen and air.
Evacuate system for 30 minutes if ambient temperature is above 30°C (85°F).
4. Charge system. (See Charge Air Conditioning System, this group.)
0614
859 859
0615
tm1500 - 7600, 7700 and 7800 Tractors

Charge Air Conditioning System
Charge Air Conditioning System
1. Evacuate system. (See Evacuate Air Conditioning System, this group.)

2. IMPORTANT:
Use only R134a Refrigerant Recovery, Recycling, and Charging machines.
Eliminate mixing R134a equipment, refrigerant, and refrigerant oils with R-12
systems to prevent compressor damage.
Connect JT02047 R134a Refrigerant Recovery, Recycling, and Charging Station to
charge system.
3. NOTE:
JT02046 HFC134a Refrigerant Charging Unit can be substituted for
JT02047.
Connect low-side hose (blue) to suction fitting on compressor. Connect high-side hose
(red) to discharge fitting on compressor.
4. IMPORTANT:
Do not run engine. System must hold a minimum vacuum of 28.6 in. Hg. Deduct
1 in. Hg from 29.9 in. for each 300 m (1000 ft) elevation above sea level.
Follow manufacturers instructions and charge system.
5. Weigh refrigerant supply tank and invert so refrigerant enters system as a liquid.
6. Begin charging through discharge port first. As suction pressure nearly equals discharge
pressure, open suction valve.
7. IMPORTANT:
Close discharge valve on gauge manifold before starting engine and
compressor, to prevent over pressurizing refrigerant container.
Continue charging system until 1.8 kg (4.0 lb) is installed. Start engine to complete
charging system if a heated cylinder is not being used.
8. NOTE:
Bubbles may appear in sight glass on a fully charged system when
operating below 18°C (65°F) ambient temperature. Bubbles will disappear
when temperature rises.
NOTE:
Add 0.45 kg (1.0 lb) after bubbles disappear from sight glass.
Close both gauge manifold valves and perform a system operational check as follows:
¡ Engine at 2000 rpm. Close door and all windows.
¡ Compressor operating with temperature control at maximum cooling, and blower at
Purge.
¡ Check ambient air temperature, cab air duct temperature, suction and discharge
pressures. Compare to the temperature-pressure chart and temperature drop
specifications in Operation and Test TM-Section 290, Group 15.
0615
860 860
0616
tm1500 - 7600, 7700 and 7800 Tractors

Remove Heater Control Valve
Remove Heater Control Valve
RW21177-UN: Heater Control Valve
RW21175-UN: open position (early version)

LEGEND:
A - Connecting Hose
B - Heater Core Outlet Line
C - Heater Valve Outlet Hose
D - Control Cable
E - Heater Valve Inlet Line
1. Drain coolant from engine and radiator.

2. NOTE:
For Models 7600 Serial No. (005988-), 7700 Serial No. (007100-) and 7800
Serial No. (010247-), the water valve is located under the cab floor access
plate. Remove access plate.
Remove seat. (See Remove and Install Seat Assembly, Group 20.)
4. Remove connecting hose (A).
5. Connect air supply to heater core outlet line (B) and turn heater control valve to closed
position. Apply air pressure to remove coolant from heater core to engine.
0616
861 861
6. Connect air supply to heater valve inlet line (E) and turn heater control valve to open
position. Apply air pressure to remove coolant from heater control line and valve to water
pump.
7. Disconnect control cable connections (D) from heater valve, and hose connection (C) from
outlet line.
8. Remove inlet line and heater control valve, then remove control valve from inlet line.
0616
862 862
0617
tm1500 - 7600, 7700 and 7800 Tractors

Leak Test Heater Control Valve
Leak Test Heater Control Valve
1. Connect water pressure hose to control valve inlet and turn the valve arm to closed
position.
2. Check for leakage from the valve outlet.
3. NOTE:
The heater control valve is not serviceable.
Replace valve as required.
0617
863 863
0618
tm1500 - 7600, 7700 and 7800 Tractors

Install Heater Control Valve
Install Heater Control Valve
1. Inspect heater hoses and replace as required.

2. Install the heater control valve and connect the control cable. Tighten all hose
connections.
3. Add coolant to the radiator. Start engine and run the heating system to check for leaks.
4. Install seat mounting plate, side console panel, and seat.
0618
864 864
0619
tm1500 - 7600, 7700 and 7800 Tractors

Other Material
Other Material
Number Name Use
T43512 (U.S.) Thread Lock and Sealer Lock seat axle bolt
(TY9370 [Smaller Size] ) (U.S.) (Medium Strength)
0619
865 865
0620
tm1500 - 7600, 7700 and 7800 Tractors

Remove Seat and Mechanical Suspension
Remove Seat and Mechanical Suspension
1. Disconnect electrical connector under the seat.

2. Remove four cap screws from seat suspension to floor plate and remove the complete
assembly.
3. Remove four cap screws from seat to slide adjusting rail and remove the seat.
4. Remove slide adjusting rail and track from upper housing.
0620
866 866
0621
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Mechanical Suspension Assembly
Disassemble, Inspect, and Assemble Mechanical Suspension Assembly
RW40026-UN: Mechanical Suspension Assembly

LEGEND:
A - Upper Housing M - Height Adjustment Spring

B - Suspension Arm Assembly N - Cam
C - Roller O - Lower Housing
D - Knob Roll Pin P - Lower Retaining Shaft
E - Weight Adjustment Knob Q - Spring Shaft
F - Thrust Washers R - Spring Bushing
G - Adjustment Rod Roll Pin S - Suspension Spring
H - Weight Adjustment Rod T - Weight Adjustment Tape
I - Thrust Bearing U - Suspension Shock
J - Cam Bearing V - Upper Retaining Shaft
K - Bearing Shaft
L - Drive Arm Assembly
1. Put assembly on bench, upper housing (A) down. Loosen boot fasteners from lower
housing (O) and lower boot.
2. Remove roll pin (G) from weight adjustment rod (H) and release spring tension (S), by
turning knob (E) counterclockwise.
0621
867 867
3. Remove roll pin (D) from weight adjustment knob (E) and remove knob, thrust washers
(F), and thrust bearing (I).
4. Loosen boot fasteners from upper housing (A) and remove boot, and weight adjustment
springs (S).
5. Disconnect weight indicator tape spring and remove tape (T), rod (H) and bar assembly.
6. Turn assembly over, lowering housing (O). Remove upper housing retaining nut and shaft
(V).
7. Lift upper housing (A) and slide forward to disengage housing and drive arm assembly
from suspension arm assembly (B).
8. Remove lower retaining nut and shaft (P). Lift suspension arm assembly (B) and rotate to
disengage the rollers (C) from lower housing (O).
9. Remove retaining clip from one side of spring shaft (Q), and drive arm cam shaft (N).
Remove arm assembly (L) from upper housing (A).
10. Remove retaining clip from one of the large and small cam follower bearing shafts (K) and
remove shafts and bearings (J).
11. Inspect bearings, bushings, shafts, rollers, and springs for wear and replace as required.
12. Apply grease to bearings, bushings and shafts. Install drive arm assembly to upper
housing.
13. Assemble remaining parts of suspension assembly.
0621
868 868
0622
tm1500 - 7600, 7700 and 7800 Tractors

Install Mechanical Suspension Assembly
Install Mechanical Suspension Assembly
1. Assemble the seat to the suspension assembly and install the complete assembly.
2. Connect electrical connector and test seat suspension.
0622
869 869
0623
tm1500 - 7600, 7700 and 7800 Tractors

Remove Seat and Air Suspension
Remove Seat and Air Suspension
RW21178-UN: Seat and Air Suspension
1. Open the rear window and install DFRW78 Seat Support Tray (A). (See Dealer Fabricated
Tools, Section 99.)
2. Disconnect the window cylinders and support the window.
3. Remove four cap screws from suspension to floor plate and disconnect electrical
connector behind seat.
4. Lift seat and suspension onto platform.
0623
870 870
0624
tm1500 - 7600, 7700 and 7800 Tractors

Remove Seat From Suspension
Remove Seat From Suspension
RW21179-UN: Air Suspension Assembly
1. Disconnect two electrical connectors (A) and cut the tie bands.
2. Remove screws (B) and (C) from each side of seat cushion base to swivel plate.
0624
871 871
0625
tm1500 - 7600, 7700 and 7800 Tractors

Remove Swivel Plate
Remove Swivel Plate
RW21180-UN: Seat Swivel Plate
1. Remove two cap screws (A) from swivel plate to track left side and two cap screws (C)
track to lateral shock plate right side.
2. Pull up on slide lever (B) and slide the swivel plate to the right and lift.
0625
872 872
0626
tm1500 - 7600, 7700 and 7800 Tractors

Disassemble, Inspect, and Assemble Air Suspension Assembly
Disassemble, Inspect, and Assemble Air Suspension Assembly
RW40025-UN: Air Suspension Assembly

LEGEND:
A - Lateral Shock Plate O - Arm Assembly

B - Lateral Springs P - Suspension Shock
C - Lateral Shock Nut Q - Air Spring Cap Screw
D - Lateral Shock R - Attenuator Block
E - Upper Suspension Housing S - Lateral Bearing
F - Air Compressor T - Axle Bolt
G - Air Tube U - Attenuator Block Cap Screw
H - Fore/Aft Shock V - Fore/Aft Attenuator Rod
I - Retaining Ring and Key W - Firmness Adjusting Cable
J - Ride Zone Protector X - Retaining Rings
K - Cam Bar
L - Lower Suspension Housing
M - Shaft
N - Air Spring
1. Remove springs (B), left nut from shock (D), and disconnect cable (W) from under lateral
plate (A) on left-side.
2. NOTE:
Use a torch and apply heat to end of axle bolt, if unable to loosen.
0626
873 873
Remove axle bolts (T) and bearings (S).

3. Remove lateral attenuator plate (A), by lifting up from the rear and slide forward off roller
bearings.
4. Remove boot fasteners and lower boot from upper housing (E).
5. Remove two fore/aft shock nuts (C) and two fore/aft attenuator block cap screws (U).
6. Turn attenuator rod (V) in line with rod bracket slots and pull forward to disengage rod
from attenuator block arm (R).
7. Remove upper housing (E), by pulling housing rearward and lift to disengage rear
bearings and slide housing forward to disengage front bearings.
8. Remove boot fasteners from lower housing (L) and remove boot.
9. Disconnect electrical connector from the Ride Zone Protector (RZP) controller (J) and
remove retaining ring and retaining key (I).
10. Lift rear of RZP controller (J) and pull to remove from cam bar (K).
CAUTION:
Do not bleed air spring when seat is in an upright position. Injury to
fingers or hand can result from sudden collapse of the scissor
suspension.
NOTE: RZP system keeps the air spring from being over or under inflated. Air
spring contains trapped air and needs to be bled before removing lower
housing.
Put suspension assembly on side and disconnect air tube (G) at air spring (N) to bleed out
air.
11. Remove air spring screw from bottom of housing (L) and suspension arm shaft nut.
12. Remove arm shaft (M) and lift lower housing (L) from rear. Rotate to right and disengage
housing from roller bearings.
13. Remove air spring cap screw (Q) and remove air spring (N), if required.
14. Remove suspension shock (P) and air compressor (F), if required.
15. Inspect bushings, bearings and other parts of suspension assembly for wear. Replace
parts as required.
16. Apply grease to all bushings and bearings.
17. Assemble suspension arm assembly (O) to lower housing (L).
18. Assemble upper housing (E) to suspension arm assembly (O).
19. Assemble lateral attenuator plate (A) to upper housing (E).
20. Apply T43512 Thread Lock and Sealer to axle bolts.
21. Install roller bearings (S) in correct position to axle bolts (T) and tighten bolts.
22. NOTE: Lateral attenuator shock plate should slide freely without binding, but have
very little fore/aft movement between shock plate and upper housing.
Loosen axle bolts (T) 1/4 turn and test lateral slide, and fore/aft movement without shock
(D) and springs (B) installed. Readjust as required.
23. Install left shock nut and springs.
24. Install swivel plate to lateral attenuator shock plate (A).
0626
874 874
0627
tm1500 - 7600, 7700 and 7800 Tractors

Install Seat and Air Suspension
Install Seat and Air Suspension
RW40021-UN: Seat and Air Suspension
1. Assemble seat to swivel plate and connect electrical connectors. Fasten electrical harness
with tie bands (A) and make sure harness cannot be caught or pinched.
2. Install seat and suspension.
3. Connect electrical connector and test seat suspension.
0627
875 875
0628
tm1500 - 7600, 7700 and 7800 Tractors

Repair Cab Door Latch
Repair Cab Door Latch
RW70056-UN: Latch Cover and Latch Assembly
LEGEND:
A - Latch Cover Retaining Screws

B - Latch Assembly Retaining Nut
C - Jaws Retaining Cap Screws
D - Latch Assembly Retaining Screw
E - Inside Release Handle Retaining Cap Screw
Remove screws (A) and remove latch cover.
Remove and Install Latch Assembly:

Remove nut (B) and screw (D).
Adjust cab door. (See Cab Door Adjustment, this group.)
Remove and Install Jaw Assembly:

Remove screws (C) and remove jaw assembly.
Remove and Install Inside Release Handle:

Remove cap screw and nut (E) and remove handle.
Install Handle.
0628
876 876
0629
tm1500 - 7600, 7700 and 7800 Tractors

Cab Door Adjustment- Step 1
RW70058-UN: Cab Door
RW70059-UN: Corner Post Upholstery

LEGEND:
A - Seal
B - Riser Panel
C - Screws
D - Upholstery
IMPORTANT:
Five-step door adjustment procedure MUST be followed in sequence.
Measure from bottom edge of door seal (A) to top of riser panel (B). Distance must be 6-12 mm
(0.25-0.50 in.).
Remove corner post upholstery (D) out to reveal upper and lower hinge adjusting screws (C).
Loosen adjusting screws and lift or lower door to obtain correct measurement.
Tighten adjusting screws. Reinstall parts.
0629
877 877
0630
tm1500 - 7600, 7700 and 7800 Tractors
RW70060-UN: Cab Door Latch
RW70064-UN: Latch Bracket and Jaws
RW70061-UN: Striker
LEGEND:
A - Latch Bracket Slots

B - Latch Jaws
C - Jaw Centerline
D - Striker
Install latch assembly in middle of latch bracket slots (A).

Carefully close door with latch jaws (B) in open position against striker (D).
Loosen striker (D) so it is centered to 1 mm (0.004 in.) below the jaw centerline (C).
0630
878 878
0631
tm1500 - 7600, 7700 and 7800 Tractors

RW50157-UN: Cab Door Latch
Close door to fully latched position.

Adjust nut (A) so that button (B) travels 6 mm (0.236 in.) to unlatch door.
0631
879 879
0632
tm1500 - 7600, 7700 and 7800 Tractors

RW50159-UN: Cab Door Striker
Remove or install 24H1219 Washers (A) to move striker in or out so latch jaws (B) are centered
on striker.
0632
880 880
0633
tm1500 - 7600, 7700 and 7800 Tractors
RW70062-UN: Cab Door Adjuster
RW50161-UN: Door Seal Clearance
RW70063-UN: Cab Door Striker
Close door tightly.

Measure distance from door frame to outer surface of door seal in latch area using a small, thin
ruler (A). Distance should be 25-27 mm (1.0-1.1 in.).
Adjust horizontal position of striker, if necessary, while maintaining vertical position of striker.
Loosen striker nut (B) and move striker left or right to obtain correct measurement.
NOTE:
A whistling sound will develop with blower speed turned to "Medium" if the
distance is excessive. Force on the cab release button will increase as the
distance decreases.
Check cab door release button force. Start engine and turn blower speed to "Medium" position.
Check for air escaping the door seal. Readjust door as required.
Repeat check of striker vertical position.
0633
881 881
0634
tm1500 - 7600, 7700 and 7800 Tractors

Check ROPS
Check ROPS
CAUTION:
Prevent possibility of personal injury or death. Make certain all parts are
installed correctly if the roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to correct torque.
The protection offered by ROPS will be impaired if ROPS is subjected to
structural damage, is involved in an overturn incident, or is in any way altered
by welding, bending, drilling, or cutting. A damaged ROPS should be replaced,
not reused. Any alteration to the ROPS must be approved by the
manufacturer.
When installation of equipment on a machine necessitates loosening or removing Roll-Over

Protective Structure, mounting bolts should be tightened to the correct specification.
Cab Torque 204 N·m (150 lb-ft)
Open Station
Front Bolts Torque 204 N·m (150 lb-ft)
Rear Bolts Torque 400 N·m (295 lb-ft)
Inspect ROPS mounting hardware every 250 hours for correct torque or replacement.
0634
882 882
0635
tm1500 - 7600, 7700 and 7800 Tractors

Fabricated Tools
Fabricated Tools
Fabricated tools are tools identified by the factory as necessary for proper servicing that can be
made at the dealership.
Use the information in this section to fabricate the tools required to perform service correctly.
0635
883 883
0636
tm1500 - 7600, 7700 and 7800 Tractors

DFRW20-Compressor Holding Fixture
DFRW20-Compressor Holding Fixture
RW13619-UN: Compressor Fixture Schematic

LEGEND:
A - 102 mm (4 in.)
B - 76 mm (3 in.)
C - 70 mm (2.75 in.)
D - 6.4 mm (0.25 in.)
E - 19 mm (0.75 in.)
F - 152 mm (6 in.)
G - 254 mm (10 in.)
H - 114 mm (4.5 in.)
I - 178 mm (7 in.)
J - Weld
K - Two Holes
Material Required:
l 2-Steel Plates (4 x 2.75 in.) and (10 x 6 in.)

l 2-Threaded Steel Rods (0.5 x 7 in.)
l 4-Matching Lock Washers and Nuts
Tool is used to hold air conditioner compressor during disassembly and assembly.
0636
884 884
0637
tm1500 - 7600, 7700 and 7800 Tractors

DFRW29-Final Drive Housing Adapter
DFRW29-Final Drive Housing Adapter
RW25004-UN: Final Drive Housing Adapter Schematic

LEGEND:
A - 3/8 x 2 in. Cap Screws (2 used)

B - Flat Washer (2 used)
C - 3/8 in. Nut (5 used)
D - (6.35 x 38.10 mm) (0.250 x 1.500 in.) Strap
The housing adapter is used to check rolling drag torque of final drive.
0637
885 885
0638
tm1500 - 7600, 7700 and 7800 Tractors

DFRW30-Axle Jacking Tool
DFRW30-Axle Jacking Tool
RW25005-UN: Axle Jacking Tool Schematic

Material Required:
102 x 51 x 559 mm Steel Tubing (4 x 2 x 22 in.)
The axle jacking tool is made from specified tubing with 2-9/16 x 14 in. steel rods. Use 4-9/16 in.
nuts and 2-9/16 in. flat washers on the rods.
The axle jacking tool is used to remove the axle housing from the axle shaft.
0638
886 886
0639
tm1500 - 7600, 7700 and 7800 Tractors

DFRW60 - DFRW61 - DFRW62-Extension Harnesses
DFRW60 - DFRW61 - DFRW62-Extension Harnesses
RW25442-UN: Extension Harnesses
DFRW60-Extension Harness (A)

A1=R78055 4-Way WEATHER PACK ™ 2004 Solvent shroud with four R78060 sleeve
terminals
A2=RE12365 4-Way WEATHER PACK ™ tower (with seal) with four R78061 pin terminals
Also required:
DFRW61-Extension Harness (B)
NOTE:
RE12429 Harness, from service parts, may be modified to make DFRW61
B1=R78054 3-Way WEATHER PACK ™ shroud with three R78060 sleeve terminals
B2=RE12364 3-Way WEATHER PACK ™ tower (with seal) with three R78061 pin terminals
Also required:
DFRW62-Extension Harness (C)

C1=R78053 2-Way WEATHER PACK ™ shroud with two R78060 sleeve terminals
C2=RE12331 2-Way WEATHER PACK ™ tower (with seal) with two R78061 pin terminals
Also required:
l Four R78063 seals

l Two 183 cm (72 in.) lengths of wire (14 Ga.), of different color
0639
887 887
0640
tm1500 - 7600, 7700 and 7800 Tractors

DFRW63-DFRW64-DFRW65-DFRW66-DFRW81-Tap-Out Harnesses
DFRW63-DFRW64-DFRW65-DFRW66-DFRW81-Tap-Out Harnesses
RW25443-UN: Tap-Out Harnesses

LEGEND:
A - DFRW63 Tap-Out Harness

B - DFRW64 Tap-Out Harness DFRW65 Tap-Out
Harness
C - DFRW66 Tap-Out Harness DFRW81 Tap-Out
Harness
NOTE:
Alpha-numeric keys are for reference during harness fabrication procedure.
DFRW63-Tap-Out Harness (A)

A1=R78055 4-Way WEATHER PACK ™ shroud with four R78061 pin terminals
A2=RE12333 4-Way WEATHER PACK ™ tower (with seal) with four R78060 sleeve terminals
A3=RE12333 4-Way WEATHER PACK ™ tower (with seal) with four R78061 pin terminals
Also required:
l Twelve R78063 seals

l Four 200 mm (8 in.) lengths of wire (14 Ga.), of different color
DFRW64-Tap-Out Harness (B)

B1=R78054 3-Way WEATHER PACK ™ shroud with three R78060 sleeve terminals
B2 and B3=RE12364 3-Way WEATHER PACK ™ tower (with seal) with three R78061 pin
terminals
Also required:
l Nine R78063 seals

l Three 200 mm (8 in.) lengths of wire (14 Ga.), of different color
DFRW65-Tap-Out Harness (B)

B1=R78054 3-Way WEATHER PACK ™ shroud with three R78061 pin terminals
B2=RE12364 3-Way WEATHER PACK ™ tower (with seal) with three R78060 sleeve terminals
B3=RE12364 3-Way WEATHER PACK ™ tower (with seal) with three R78061 pin terminals
Also required:
0640
888 888
l Three 200 mm (8 in.) lengths of wire (14 Ga.), of different color
DFRW66-Tap-Out Harness (C)

C1=R78053 2-Way WEATHER PACK ™ shroud with two R78061 pin terminals
C2=RE12331 2-Way WEATHER PACK ™ tower (with seal) with two R78060 sleeve terminals
C3=RE12331 2-Way WEATHER PACK ™ tower (with seal) with two R78061 pin terminals
Also required:
l Two 200 mm (8 in.) lengths of wire (14 Ga.), of different color
DFRW81-Tap-Out Harness (C)

A1=R78053 2-Way WEATHER PACK ™ shroud with two R78060 sleeve terminals
A2=RE12363 2-Way WEATHER PACK ™ tower (with seal) with two R78061 pin terminals
A3=RE12363 2-Way WEATHER PACK ™ tower (with seal) with two R78061 pin terminals
Also required:
l Six R78063 Seals

l Two 200 mm (8 in.) lengths of wire (14 Ga.), of different color
l Two 150 mm (6 in.) lengths of wire (14 Ga.), to match color of 200 mm (8 in.) wires
l Two AR67855 wire tap connectors
0640
889 889
0641
tm1500 - 7600, 7700 and 7800 Tractors

DFRW70-Holding Tool
DFRW70-Holding Tool
RW20980-UN: Holding Tool Schematic

LEGEND:
A - 3/8 in. Steel

B - Two Holes
Material Used:
0.625 X 4 X 0.375 in. Steel
Drill two holes as illustrated
Used to hold detent springs and balls during range box shifter adjustment
0641
890 890
0642
tm1500 - 7600, 7700 and 7800 Tractors

DFRW77-Rear Tractor Access Platform
DFRW77-Rear Tractor Access Platform
RW18986-UN: Rear Tractor Access Platform

LEGEND:
A - Rear View
B - Bottom View
C - Side View
D - 3/4 in. Plywood
E - 7/8 in. Holes (2)
F - Carriage Bolts and Nuts (4 used)
G - 2 in. Angle Iron
H - 5/16 in. Holes (4)
I - Weld
Material Used:
l 2 X 63 X 0.25 in. Angle Iron

l 24 X 20 X 0.75 in. Plywood
l 4-Carriage Bolts and Nuts
Used to access tractor components at rear of tractor

Cut angle iron to size.
Drill holes as illustrated.
Weld angle iron as indicated.
Assemble plywood platform using carriage bolts and nuts.
0642
891 891
0643
tm1500 - 7600, 7700 and 7800 Tractors

DFRW78-Seat Support Tray
DFRW78-Seat Support Tray
RW18987-UN: Seat Support Tray Schematic

LEGEND:
A - Sheet Steel Support Brackets D - Plywood Platform

B - Support Leg Brackets E - Install Pins and Weld
C - Support Legs F - Weld
Material Used:
l 2-1-1/2 X 1-1/2 X 4 in. Angle Iron

l 2-2-1/2 X 6-1/4 X 1/16 in. Sheet Steel
l 2-1 X 1 X 39-1/2 in. Angle Iron
l 1-30 X 39 X 1/2 in. Plywood
l 8-Attaching Cap Screws and Nuts
l 2-4 in. Long Cap Screws (Used as Pins)
Drill six 7/16 in. holes in plywood platform (D) as illustrated.

Fabricate sheet steel support brackets (A) by drilling a 7/16 in. hole centered 2-1/8 in. from one
end. Bend the other with a 1/8 in. radius so the overall length is 5-5/8 inches. Attach support
brackets as illustrated.
Fabricate two support leg brackets (B) from the two 1/2 X 1-1/2 X 4 in. pieces of angle iron. Drill
two 7/16 in. centered holes 1 in. from each end of one side of each piece and one 7/16 in.
centered (2 in. from the end) on the other side of each piece. Attach support leg brackets as
illustrated.
Fabricate support legs (C) from the two 1 X 1 X 39-1/2 in. pieces of angle iron as illustrated.
Attach to platform as illustrated.
Used to hold seat during repair work within the cab.
0643
892 892
0644
tm1500 - 7600, 7700 and 7800 Tractors

DFRW79-Piston Holding Tool
DFRW79-Piston Holding Tool
RW18988-UN: Piston Holding Tool Schematic
Material Used:
4-1/2 in. Steel Wire (9-11 Gauge)
Fabricate holding tool as illustrated.
Used to hold B 2 and B 3 pistons in housing during installation
0644
893 893
0645
tm1500 - 7600, 7700 and 7800 Tractors

DFRW80-Front PTO Lifting Brackets and Spacers
DFRW80-Front PTO Lifting Brackets and Spacers
RW22202-UN: PTO Lifting Brackets and Spacers

LEGEND:
A - Two Flat Steel Plates

B - 19 mm (3/4 in.) Three Holes
C - Four Round Steel Spacers or R66373
Material Used:
l 2-3/16 in. Flat Steel Plates

l 4-Round Steel Spacers or R66373
Cut steel plates to size and drill three holes as illustrated.

Used to remove and install front PTO.
0645
894 894
0646
tm1500 - 7600, 7700 and 7800 Tractors

DFRW87-Pick-Up Hitch Adapter Plate
DFRW87-Pick-Up Hitch Adapter Plate
RW25081-UN: Pick-Up Hitch Adapter Plate

Material Used:
1-12.7 X 216 mm Steel Plate
Cut steel plate to size and drill two holes as illustrated.
Used to protect pick-up hitch cylinder when using tractor splitting stand.
0646
895 895
0647
tm1500 - 7600, 7700 and 7800 Tractors

DFRW108-Park Rod Adjusting Nut Tool [ Tool may be purchased. Order
JDG952]
DFRW108-Park Rod Adjusting Nut Tool [ Tool may be purchased. Order JDG952]
RW25394-UN: Park Rod Adjusting Nut Tool

LEGEND:
A - 3/8 in. Rod

B - Weld
C - 7/16 in. Open-End Wrench
Materials:
l 7/16 in. Open-End Wrench

l 3/8 in. Rod
Saw wrench end from wrench body. Fabricate tool as illustrated.

Used to tighten the jam nut when adjusting park rod on 7000 Series Tractors with PowrQuad ™
transmission.
0647

Tm1500 Repair Manual 7600, 7700, 7800 Tractor

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tm1500 - 7600, 7700 and 7800 Tractors

tm1500 - 7600, 7700 and 7800 Tractors

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tm1500 - 7600, 7700 and 7800 Tractors

Quick Reference Specifications

-: Quick Reference Specifications

600 N·m (445 lb-ft)

204 N·m (150 lb-ft)

tm1500 - 7600, 7700 and 7800 Tractors

Handle Fluids Safely-Avoid Fires

TS227-UN: Fluid Fire

tm1500 - 7600, 7700 and 7800 Tractors

Prevent Battery Explosions

TS204-UN: Battery Explosion

tm1500 - 7600, 7700 and 7800 Tractors

Prepare for Emergencies

TS291-UN: Emergency Ready

Be prepared if a fire starts.

tm1500 - 7600, 7700 and 7800 Tractors

Prevent Acid Burns

TS203-UN: Acid Safety

1. Filling batteries in a well-ventilated area.

If you spill acid on yourself:

1. Flush your skin with water.

1. Do not induce vomiting.

tm1500 - 7600, 7700 and 7800 Tractors

Handle Chemical Products Safely

TS1132-UN: Chemical Safety

tm1500 - 7600, 7700 and 7800 Tractors

Avoid High-Pressure Fluids

X9811-UN: High Pressure Fluid

tm1500 - 7600, 7700 and 7800 Tractors

Park Machine Safely

TS230-UN: Park Machine

Before working on the machine:

l Lower all equipment to the ground.

tm1500 - 7600, 7700 and 7800 Tractors

Support Machine Properly

TS229-UN: Support Machine

tm1500 - 7600, 7700 and 7800 Tractors

Wear Protective Clothing

TS206-UN: Protective Wear

tm1500 - 7600, 7700 and 7800 Tractors

Work in Clean Area

T6642EJ-UN: Clean Area

Before starting a job:

l Clean work area and machine.

tm1500 - 7600, 7700 and 7800 Tractors

Service Machines Safely

TS228-UN: Service Safety

tm1500 - 7600, 7700 and 7800 Tractors

Work in Ventilated Area

TS220-UN: Ventilated Area

tm1500 - 7600, 7700 and 7800 Tractors

Illuminate Work Area Safely

TS223-UN: Light Safety

tm1500 - 7600, 7700 and 7800 Tractors

Replace Safety Signs

TS201-UN: Safety Signs

tm1500 - 7600, 7700 and 7800 Tractors