Professional Documents
Culture Documents
AC 01.2/ACExC 01.2
Control
Parallel
→ Profibus
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Reference documents:
●
Operation instructions (Assembly, operation, commissioning) for actuator.
●
Manual (Device integration Fieldbus) AUMATIC AC 01.2/ACExC 01.2 Profibus DP
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
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AC 01.2/ACExC 01.2 Profibus Table of contents
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Table of contents AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Table of contents
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Actuator controls
Table of contents AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Table of contents
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Safety instructions AC 01.2/ACExC 01.2 Profibus
1. Safety instructions
1.1. Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and a EC
Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
● Standards and directives such as: EN 60079 “Electrical apparatus for explosive
gas atmospheres" –
- Part 14: Electrical installations in hazardous areas (other than mines).
- Part 17: Inspection and maintenance of electrical installations in hazardous
areas (other than mines).
● Applicable configuration guidelines for fieldbus applications.
They include among others applicable configuration guidelines for fieldbus
applications.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer. The
following applications are not permitted, e.g.:
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AC 01.2/ACExC 01.2 Profibus Safety instructions
● motor control
● pump control
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
Information The term Information preceding the text indicates important notes and information.
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Actuator controls
Identification AC 01.2/ACExC 01.2 Profibus
2. Identification
2.1. Name plate
Each device is equipped with a name plate.
Figure 1: Arrangement of name plate
Descriptions
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
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AC 01.2/ACExC 01.2 Profibus Identification
Serial number
Table 1: Description of serial number (with example)
05 14 MD12345
Position 1+ 2: Assembly in week
05 Week 05
Position 3 +4 : Year of production
14 Year of production: 2014
All other positions
MD12345 Internal number for unambiguous product identification
Actuator controls termin- Position 9 in the TPA wiring diagram: Position transmitter (actuator):
al plan Control unit: electromechanical:
0 = Without position transmitter
A, B, J, K, L, N = Potentiometer
C, D, E, G, H, M, S = EWG/RWG (electronic position transmitter)
Control unit: electronic:
I = MWG (Magnetic limit and torque transmitter)
AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
Control
Table 2: Control examples (indications on controls name plate)
Input signal Description
Profibus DP Control via Profibus DP interface
Profibus DP-V1 Control via Profibus DP-V1 interface
Profibus DP-V2 Control via Profibus DP-V2 interface
Profibus DP/24 V DC Control via Profibus DP interface and control voltage for OPEN-CLOSE
control via digital inputs (OPEN, STOP, CLOSE)
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number of serial number.
Figure 3: Link to the App store:
Actuator controls AUMATIC actuator controls are used to operate AUMA actuators and are supplied
ready for use. The controls may be mounted directly to the actuator or separately
on a wall bracket.
The functions of the AUMATIC controls include standard valve control in OPEN -
CLOSE duty, positioning, process control, logging of operating data, diagnostic
functions right through control via fieldbus.
Local con- Operation, setting, and display can be performed directly at the controls or
trols/AUMA CDT alternatively from REMOTE via a fieldbus interface.
When set to local control, it is possible to
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Identification AC 01.2/ACExC 01.2 Profibus
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via the AUMA CDT software
(accessories), using a computer (laptop or PC). The connection between com-
puter and AUMATIC is wireless via Bluetooth interface (not included in these
instructions).
Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, actuator and controls
housings do not have to be opened. For this purpose, the actuator is equipped
with an MWG (magnetic limit and torque transmitter), also supplying analogue
torque feedback signals/torque indication and analogue position feedback sig-
nals/position indication.
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AC 01.2/ACExC 01.2 Profibus Operation
3. Operation
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN - CLOSE operation commands can be given either in push-to-run or in
self-retaining operation mode. For further information, please refer to <Push-to-run
operation or self-retaining local> chapter.
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Operation AC 01.2/ACExC 01.2 Profibus
3.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 5:
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AC 01.2/ACExC 01.2 Profibus Operation
Backlight ● The display is illuminated in white during normal operation. The backlight turns
to red under fault conditions.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
3.3.1. Menu layout and navigation
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Operation AC 01.2/ACExC 01.2 Profibus
Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.
1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Press Up ▲to select a higher user level and press Ok to confirm.
➥ Display shows: Password 0***
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.
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AC 01.2/ACExC 01.2 Profibus Operation
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Change passwords 3. Select parameter Change passwords either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:
- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
3.5. Language in the display
The AUMATIC display is multilingual.
3.5.1. Language change
Display... M0009
Language M0049
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Operation AC 01.2/ACExC 01.2 Profibus
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significa-
tions:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.
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AC 01.2/ACExC 01.2 Profibus Indications
4. Indications
4.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 11: LED test
Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch [5] to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: Language selection menu? 'Reset'
2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: Language menu loading, please wait.
Figure 12: Self-test
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 14: Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
4.2. Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
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Indications AC 01.2/ACExC 01.2 Profibus
Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 18: End position CLOSED/OPEN reached
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AC 01.2/ACExC 01.2 Profibus Indications
Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
● S0002 on the display indicates the torque applied at the actuator output.
● The bargraph display appears after approx. 3 seconds.
Figure 19: Torque
Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 20: Units of torque
Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.6 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bargraph indication and as value between 0 and 100 %.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bargraph
display. The figure below shows the operation command in direction CLOSE.
Figure 21: Display for OPEN - CLOSE control
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Indications AC 01.2/ACExC 01.2 Profibus
Setpoint control If the positioner is enabled and activated, the bargraph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bargraph
indication. The figure below shows the operation command in direction CLOSE.
Figure 22: Indication for setpoint control (positioner)
E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 23: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
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AC 01.2/ACExC 01.2 Profibus Indications
These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
Figure 25: Warnings
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Indications AC 01.2/ACExC 01.2 Profibus
These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
If such an indication has occurred, the display shows S0008:
● the number of indications occurred
● a blinking triangle with question mark after approx. 3 seconds
Figure 28: Out of specification
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AC 01.2/ACExC 01.2 Profibus Indications
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Indications AC 01.2/ACExC 01.2 Profibus
— Option —
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AC 01.2/ACExC 01.2 Profibus Signals (output signals)
Feedback signals via fieldbus can be configured. Configuration is possible for both
data structure and data contents.
Configuration is defined via the GSD file only.
Information If required, download the GSD file (General Station Description) from the Internet:
www.auma.com
For information on the feedback signals via fieldbus and the configuration of the
parameters via fieldbus interface, refer to Manual (Device integration fieldbus) Profibus
DP.
5.2. Status signals via output contacts (digital outputs)
— (Option) —
Output contacts are only available if a parallel interface is provided in addition to the
fieldbus interface.
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
5.2.1. Assignment of outputs
The output signals DOUT 1 – 6 can be set either to high active or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values for DOUT 1 – 6: High active
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Signals (output signals) AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Signals (output signals)
Information The signal range of the output (e.g. 0/4 – 20 mA) is set via a separate parameter
(Signal range AOUT1 M0129).
Setting values:
Not used Analogue output 1 is not assigned.
Actual position Position feedback of the valve position (actual position value E2)
Condition: Position transmitter installed in the actuator.
An adjustment to the end positions or the defined travel is not required. An automatic
adjustment is done via the end positions (LSC (WSR) and LSO (WOEL)).
For torque seating, the end positions OPEN and CLOSED of the limit switching
should be set as close as possible to the end positions of the valve to minimise the
deviation of the feedback.
Torque Torque feedback E6
Condition: MWG position transmitter in actuator.
The zero point is in the centre of the selected output range (10 mA or 12 mA). The
torque in direction CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque in
direction OPEN with 10 – 20 mA or 12 – 20 mA. For 127 % of the maximum nominal
output torque, 0 or 4 mA are indicated in direction CLOSE, and 20 mA are indicated
in direction OPEN.
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Signals (output signals) AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Signals (output signals)
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Operation AC 01.2/ACExC 01.2 Profibus
6. Operation
Different operation modes (states) are available. The current operation mode is
indicated in the first line of the display:
This chapter describes the characteristics of the different operation modes; the
respective functions are described in separate chapters.
6.1. Operation mode Off
Characteristics ● The indication in the top row of the display shows: Off
● Electric operation is not possible (not even EMERGENCY operation).
● The controls remain fully operative as far as signalling is concerned (controls’
power supply is maintained).
● Push buttons C can be used for menu navigation via the display.
6.2. Operation mode Local
Characteristics ● The indication in the top row of the display shows: Local
● In motor operation, the actuator can be controlled locally via the push buttons
(OPEN), STOP, (CLOSE).
● Faults and warnings without automatic reset can be confirmed with the push
button RESET.
6.2.1. Push-to-run operation or self-retaining Local
Parameter Self-retaining Local M0076 determines the actuator operation behaviour
to operation commands via push buttons on local controls.
Customer settings M0041
Local controls M0075
Self-retaining Local M0076
Default value: OPEN and CLOSE
Setting values:
Off (push-to-run op.) Push-to-run operation activated, self-retaining off:
Actuator only runs in direction OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
OPEN In direction OPEN = self-retaining (in direction CLOSE push-to-run operation):
After an operation command in direction OPEN, the actuator continues to run, even
if the operation command is cancelled (self-retaining). The actuator is either stopped
by the STOP command or if end position OPEN or an intermediate position OPEN
has been reached.
CLOSE In direction CLOSE = self-retaining (in direction OPEN push-to-run operation):
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AC 01.2/ACExC 01.2 Profibus Operation
After an operation command in direction CLOSE, the actuator continues to run, even
if the operation command is cancelled (self-retaining). The actuator is either stopped
by the STOP command or if end position CLOSED or an intermediate position CLOSE
has been reached.
OPEN and CLOSE In directions OPEN and CLOSE = self-retaining:
After an operation command, the actuator continues to run in directions OPEN or
CLOSE, even if the operation command is cancelled (self-retaining). The actuator
is either stopped by the STOP command or if an end position or intermediate position
has been reached.
Direct reversal of operation is not possible. Operation commands in directions OPEN
or CLOSE must be stopped first by STOP command. Only then is an operation
command into the opposite direction allowed.
OPEN & CL w/o STOP In directions OPEN and CLOSE = self-retaining without stop:
Direct reversal of operation is also possible without the STOP command. However,
operation can be stopped at any time by the STOP command.
Information Hold down push buttons (OPEN) or (CLOSE) for more than 2 seconds to activ-
ate self-retaining, press STOP to reset the operation mode to push-to-run operation.
Characteristics The indication in the top row of the display shows the set source of the operation
commands:
● Remote (parallel interface)
● Remote II (parallel interface, push button station)
● Fieldbus (channel 1 or channel 2)
Depending on the control, a distinction is made between:
● OPEN - CLOSE control (operation mode Remote OPEN - CLOSE):
Control is made via binary operation commands OPEN, STOP, CLOSE.
(or for activated Multiport Valve function via operation commands CW, CCW)
● Setpoint control (operation mode Remote SETPOINT):
Control via analogue operation commands, e.g. 4 – 20 mA.
Information ● Binary signals (e. g. +24 V DC) via digital inputs are only recognised as valid
operation commands if the signal is present for at least 10 ms.
● If a positioner or process controller is available, change-over between OPEN -
CLOSE control (operation mode Remote OPEN - CLOSE) and setpoint control
(operation mode Remote SETPOINT) is possible. Refer to chapter <Change-
over between OPEN - CLOSE control and setpoint control>.
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Operation AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Operation
● For control via fieldbus interface, the fieldbus disables or enables the operation.
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Operation AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Basic settings for commissioning
P Tripping position
[1] Overrun
Torque seating
The controls switch off the actuator in the end positions via torque switching.
For this the torque switching has to be set to the tripping torque specified by the
valve manufacturer. When reaching the end position, the torque increases within the
valve seat. As soon as the set tripping torque is reached, the controls automatically
switch off the actuator.
In this context, the limit seating is used to signal that the limit switching will trip shortly
before reaching the end position.
7.1.1. Type of seating: set
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Basic settings for commissioning AC 01.2/ACExC 01.2 Profibus
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
Log on user 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶ Limit or ▶ Torque) by means
of a black triangle ▶.
Change settings 10. Select new setting Up ▲ Down ▼ resulting in the following significations:
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc .
7.2. Torque switching
Conditions MWG in actuator (Non-intrusive version).
For torque switches in the actuator (Intrusive version), the torque switching is set as
described in the operation instructions.
Function ● Overload protection across full travel
● Tripping in end positions (for torque seating)
● Tripping in during manual operation also possible
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Actuator controls
AC 01.2/ACExC 01.2 Profibus Basic settings for commissioning
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0084.
➥ Display indicates: Trip torque CLOSE
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ Trip torque CLOSE
→ ▶ Trip torque OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display shows the set value.
➥ The bottom row indicates: Edit Esc
6. Press Edit.
➥ Display indicates:
- Specialist (4) → continue with step 7
- in bottom row Up ▲ Down ▼ Esc → continue with step 11
User login 7. Use Up ▲ Down ▼ to select user:
Information: Required user level: Specialist (4) or higher.
➥ The symbols have the following meanings:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
➥ Display indicates: Password 0***
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Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2 Profibus
The fault has to be acknowledged before the operation can be resumed. The
acknowledgement is made:
1. either by an operation command in the opposite direction.
- For Torque fault OPEN : Operation command in direction CLOSE
- For Torque fault CLOSE : Operation command in direction OPEN
2. or, in case the torque applied is lower than the preset tripping torque:
- in selector switch position Local control (LOCAL) via push button RESET.
- in selector switch position Remote control (REMOTE):
- via fieldbus, Reset command, byte 1 bit 3 of output data if fieldbus
is the active command source.
- via a digital input (I/O interface) with RESET command if a digital input
is configured for signal RESET and the I/O interface is the active
command source.
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AC 01.2/ACExC 01.2 Profibus Basic settings for commissioning
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Basic settings for commissioning AC 01.2/ACExC 01.2 Profibus
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Actuator controls
AC 01.2/ACExC 01.2 Profibus Basic settings for commissioning
Setting values:
MM/DD/YYYY Indication in: Month/day/year, example: 01/21/2009
DD.MM.YYYY Indication in: Day/month/year, example: 21.01.2009
YYYY-MM-DD Indication in: Year/month/day, example: 2009–01–21
7.5.2. Time format
The time can be indicated in 12 or 24 hour format.
Display... M0009
Time format M0050
Default value: 24h
Setting values:
12h Indication of hour/minute/second in 12-hour format, example: 02:25:09 PM
24h Indication of hour/minute/second in 24-hour format, example: 14:25:09
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Actuator controls
Basic settings for commissioning AC 01.2/ACExC 01.2 Profibus
may be adapted. The change-over affects all screens indicating a position. This
includes status pages such as S0001 S0002, but also the representation of
characteristics (e.g. position-time) as well as histograms.
Activate position unit
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AC 01.2/ACExC 01.2 Profibus Basic settings for commissioning
45
Actuator controls
Application functions AC 01.2/ACExC 01.2 Profibus
8. Application functions
Definition Application functions are functions used to adapt the AC to special applications. This
includes device functions, communication functions and device information.
If they are enabled, these functions can be programmed by the user for his/her
specific task using parameters.
8.1. Intermediate positions (pivot points)
— Option —
Each intermediate position can be set to a value between 0 and 100 % of the travel.
Customer settings M0041
Intermediate positions M0143
Pivot points M0160
Pivot point 1 M0249
Default values: 0.0 % for all 8 intermediate positions
Setting range: 0.0 % (CLOSED) to 100.0 % (OPEN) of the travel
Information The pivot points also apply to the <Operation profile> function.
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AC 01.2/ACExC 01.2 Profibus Application functions
Information For behaviours B and C, the signal might be omitted if, e.g when using a positioner,
pivot point (P) is not fully reached due to the dead band. In this case, behaviour D
can be selected as the dead band is considered.
P1 Switching on point(●)
P2 Switch-off point (○)
pT Pulse duration = 2 times XT + hysteresis
Required user level: AUMA (6).
Customer settings M041
Intermediate positions M0143
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Actuator controls
Application functions AC 01.2/ACExC 01.2 Profibus
Hysteresis M0267
Hysteresis 1 M0277
Default values: 0.5 % for all 8 positions
Setting range: 0.0 % to 5.0 % of the travel (from OPEN to CLOSED)
Information For signal behaviour D, the value XT (Outer dead band M0148 parameter) determines
pulse duration pT and influences switch-on point P1.
— Option —
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AC 01.2/ACExC 01.2 Profibus Application functions
Information The actuator stops for each activated intermediate position, for which operation be-
haviour Stop in OPEN, Stop in CLOSED or Stop in OPEN & CL. is assigned.
Information In this function, the actuator only reacts to commands via the input OPEN/CLOSE.
Other inputs to which the operation commands OPEN, STOP, CLOSE were assigned,
do not have any function.
For the two-wire control, a digital input for the OPEN/CLOSE signal has to be
configured.
Required user level: Specialist (4)
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Application functions AC 01.2/ACExC 01.2 Profibus
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 6 M0128), the input is either High active or Low active. Default
setting is High active.
Information ● If the actuator is controlled via a setpoint (e.g. 0 – 20 mA), the status indication
S0003 on the display shows both the setpoint position E1 and the actual position
value E2.
● If the status indication S0003 only shows the actual position value E2, OPEN
- CLOSE control is active: there is no setpoint control via the positioner. In this
case, you have to change-over to setpoint control first, refer to <Change-over
between OPEN - CLOSE control and setpoint control> chapter.
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AC 01.2/ACExC 01.2 Profibus Application functions
Due to the inertia of actuator and valve, the valve position changes only slightly after
switching off the actuator (overrun). The positioner determines the resulting error
between setpoint and actual value for both directions and automatically adapts the
inner dead bands Xi and therefore switching point P2.
On the basis of the determined inner dead bands Xi and the set hysteresis
(parameters Positioner hyst. OPEN M0598 or Positioner hyst. CLOSE M0599), the
outer dead bands XT are automatically determined.
This reduces the error caused by the overrun after only a few operations and a high
positioning accuracy is achieved.
Figure 38: Positioner positioning behaviour
E1 Setpoint
E2 Actual value
P1 Switch-on point
P2 Switch-off point in OPEN direction
P3 Setpoint reached
XT Max. error (outer dead band)
Xi1 Overrun in direction OPEN (inner dead band OPEN)
Xi2 Overrun in direction CLOSE (inner dead band CLOSE)
Information ● Inner dead bands may not be set wider than outer dead bands.
● Inner dead bands may not be set too narrow as this may cause unnecessary
switching procedures (premature wear) or oscillation of the actuator.
.
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Application functions AC 01.2/ACExC 01.2 Profibus
Information It must be ensured via the controls that the max. permissible number of starts of the
actuator is not exceeded. This can be achieved by setting the dead time to a suffi-
ciently high value.
The hysteresis determines the switching accuracy. It can be used to reduce the
number of starts for example.
This setting can only be made if the adaptive behaviour, parameter Adaptive
behaviour M0147 is set to Adaptive I.
Customer settings M041
Positioner M0145
Positioner hyst. OPEN M0598
Positioner hyst. CLOSE M0599
Default values: 0.5 % for OPEN and CLOSED
Setting range: 0.0 % to 5.0 % of the travel (from OPEN to CLOSED)
8.4.7. Closing fully/opening fully (end position tolerance for setpoint)
If the end positions cannot be reached due to inaccurate analogue setpoint signals
(0/4 mA or 20 mA), a tolerance for the setpoint within the end position range can be
set. If the tolerance is exceeded or not reached, the actuator continues the operation
until the full end position has been reached. This ensures that the actuator opens
and closes fully.
Customer settings M0041
Positioner M0145
Tolerance CLOSE M0150
Tolerance OPEN M0151
Default values:
Tolerance CLOSE = 0.0 %
Tolerance OPEN = 100.0 %
Setting ranges: (in percent of the travel)
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AC 01.2/ACExC 01.2 Profibus Application functions
Activate limitation
For control via fieldbus interface, the change-over is done via fieldbus command
Fieldbus SETPOINT.
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Application functions AC 01.2/ACExC 01.2 Profibus
Switching behaviour:
● Fieldbus SETPOINT = 0 = Remote OPEN-CLOSE:
The actuator reacts to operation commands OPEN, STOP, CLOSE
● Fieldbus SETPOINT = 1 = Remote SETPOINT:
The actuator reacts to a setpoint signal (e.g. 0,0 ... 100,0 %)
If the operation commands are not transmitted via fieldbus commands, but via
<Additional inputs> or additional <Parallel interface>, a digital input for the MODE
signal has to be available and configured for change-over.
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. Default
setting of MODE input is Low active.
Information If required, download the GSD file (General Station Description) from the Internet:
www.auma.com
— Option —
The setpoint position can also be fed via an analogue input. In this case, one of the
inputs AIN 1 or AIN 2 has to be configured as setpoint position.
Required user level: Specialist (4).
Device configuration M0053
I/O interface M0139
Analogue inputs M0389
Signal AIN 1 M0135
Signal AIN 2 M0138
Setting value: Setpoint position
Information The AC will only react to the additional analogue input, if high level (standard: +24
V DC) is present at the I/O INTERFACE input (refer to wiring diagram).
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AC 01.2/ACExC 01.2 Profibus Application functions
The input range defines the signal range, i.e the initial and the end value of the
setpoint signal. For example: 0 – 20 mA, 4 – 20 mA or another value.
In Profibus DP version, the input range for setpoint position is set to 0.0 % ... 100.0
%.
AC with two additional inputs
— Option —
If the setpoint position is fed via an analogue input, the signal range of the respective
input (AIN1 or AIN2) has to be correctly set. The configuration is then made via
parameters.
Required user level: Specialist (4) or higher.
Device configuration M0053
I/O interface M0139
Analogue inputs M0389
Low limit AIN 1 M0
High limit AIN 1 M0
Default values:
Low limit AIN 1 = 0 mA
High limit AIN 1 = 20 mA
Setting values: 0 ... 20 mA
Information If set accordingly, the lower limit Low limit AIN 1 can be used for monitoring the set-
point signal. Refer to <Failure behaviour on loss of signal>.
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Application functions AC 01.2/ACExC 01.2 Profibus
The set lower limit of total target value is used as failure source for failure behaviour
during split range operation. <Failure behaviour on loss of signal>
Customer settings M0041
Positioner M0145
Low limit target value M01651
High limit target value M01652
Default values:
Low limit target value = 0.0 mA
High limit target value = 20.0 mA
Setting ranges: 0.0 ... 20.0 mA
8.5. Process controller
— Option —
Requirements This function requires one of the following equipments within the actuator:
● Electronic control unit with MWG (non-intrusive version)
● Potentiometer
● Electronic position transmitter EWG/RWG
Further conditions for the process controller operation mode:
● Process controller enabled and activated.
● Operation mode Remote (Selector switch = position Remote control).
Characteristics The following figure illustrates the function of the process controller:
The process controller [2] receives the process setpoint E7 and the actual process
value E4 (e.g. from a sensor). On the basis of both values, the process controller
calculates the position setpoint E1 for positioner [3]. In turn, the positioner [3]
compares this target setpoint with the actual position value E2 of the valve and issues
the operation commands (OPEN - CLOSE) for the actuator.
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AC 01.2/ACExC 01.2 Profibus Application functions
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Application functions AC 01.2/ACExC 01.2 Profibus
P controller application For uncritical closed-loop applications allowing to accept continuous error variables
in the event of failures, e.g. pressure, flow, filling level and temperature control.
PI controller PI controllers consist of a P fraction immediately reacting to a control deviation and
an I fraction for chronological integration of the input signal (error variable). Due to
the additional time constant of the I fraction, the output value takes more time to
reach the target status (i.e. inertia of control loop response) whereas positioning
accuracy increases at the same time (lower control deviation). Parameters for setting
the time constant: Reset time Ti M0745
Figure 42: Step response of PI controller
PI controller application Quick control circuits not allowing continuous error variables, e.g. pressure,
temperature and ratio control.
PID controller Compared to the PI controller, the PID controller has an additional D fraction
accounting for changes in the error variable (change rate). The D fraction quickly
reacts to changes, even to minor control deviations with large output values.
Parameter for setting the D fraction: Rate time Td M0746
Figure 43: Step response of PID controller
PID controller use For precise and highly dynamic control not allowing a continuous error variable.
8.5.3. Setpoint source (input for process setpoint)
Customer settings M0041
Process controller M0742
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AC 01.2/ACExC 01.2 Profibus Application functions
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Application functions AC 01.2/ACExC 01.2 Profibus
The setting of the process controller largely depends on the area of controller
application. A PI controller suffices for most applications.
Procedure 1. Operate the controller as PT controller, i.e. set the parameters as follows:
- Proportional gain Kp = 1
- Reset time Ti = 1,000 s
- Rate time Td = 0
2. Double proportional gain Kp until the control loop starts to oscillate.
3. Reduce proportional gain Kp to 60 % of the set value.
4. Decrease reset time Ti until the error variable equals zero.
8.5.8. Proportional amplification Kp: set
In the event of an error variable, the P portion immediately (i.e. actively) changes
the position value proportionally to the error variable.
If a small error variable already requires a major valve position adjustment, the
proportional gain Kp must be increased.
Information If the reaction is too extreme (overshoot), the value must be reduced. If the reaction
is too weak, the value must be increased.
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AC 01.2/ACExC 01.2 Profibus Application functions
— Option —
Conditions This function requires one of the following equipments within the actuator:
● MWG (Non-Intrusive version)
● Potentiometer
● Electronic position transmitter EWG/RWG
Characteristics ● With stepping mode, the operating time can be increased for the entire or any
portion of the valve travel.
● Stepping mode can be individually activated for the directions OPEN and
CLOSE.
Figure 44: Stepping mode
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Application functions AC 01.2/ACExC 01.2 Profibus
Stepping mode can be individually activated for the directions OPEN and CLOSE.
Required user level: Specialist (4) or higher.
Device configuration M0053
Application functions M0178
Activation M0212
Timer CLOSE M0156
Timer OPEN M0206
Default value: Function not active
Setting values:
Function not active Function <Stepping mode> deactivated.
Function active Function <Stepping mode> activated.
8.6.2. Operation mode for stepping mode
Stepping mode can be activated via operation modes Local and/or Remote.
Customer settings M0041
Timer M0142
Step mode CLOSE M0157
Step mode OPEN M0207
Default value: Off both directions
Setting values:
Off Stepping mode is switched off.
Remote Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus
Local Stepping mode is active in the operation modes: Local, Service
Remote and local Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus, Local,
Service
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AC 01.2/ACExC 01.2 Profibus Application functions
Information Parameter DP2 slave address is only available for some redundancy options.
8.7.2. Redundancy
Redundancy can be entered manually via the push buttons at the local controls
according to the description below.
Device configuration M0053
Profibus M0799
Redundancy M0601
Default value: None
Setting values:
None No redundancy
DP-V2 (SR) DP-V2 (system redundancy)
DP-V2 (FR) DP-V2 (flying redundancy)
AUMA redundancy I Redundant line topology with universal redundancy behaviour according to AUMA
redundancy type I
AUMA redundancy II Redundant line topology with universal redundancy behaviour according to AUMA
redundancy type II
Information For detailed information on redundancy types, refer to Manual Device integration
Profibus.
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Application functions AC 01.2/ACExC 01.2 Profibus
Tx both channels Response telegrams are sent via both channels, the active and the passive channel.
8.7.4. Connection type – compatibility with process representation
Process representation is to be exclusively guaranteed. User parameters, other
parameters as well as timely behaviour of the application are not guaranteed. This
means that using an AC 01.1 with a DCS with AC 01.2 will have a certain impact.
Device configuration M0053
Profibus M0799
Connection type M01640
Default value: AUMATIC .2
Setting values:
AUMATIC .2 Process representation is compatible with AC .2.
AUMATIC .1 Process representation is compatible with AC .1.
8.8. Additional bus inputs
— Option —
AC controls with fieldbus interface can be equipped with additional digital and
analogue inputs. Depending on the version, up to 6 digital inputs (standard: 24 V
DC) and two analogue 0/4 – 20 mA inputs are available.
If additional inputs are available, operation commands can be sent both via fieldbus
and the additional inputs.
For manual change-over, a digital input has to be available and configured between
fieldbus and parallel interface.
The <Auto change-over I/O (during bus failure)> function is required for automatic
change-over (bus failure).
Configuration of additional inputs
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AC 01.2/ACExC 01.2 Profibus Application functions
A digital input for the I/O interface signal has to be configured for
change-over.Specialist (4)
Device configuration M0053
I/O interface M0139
Digital inputs M0116
Analogue inputs M0389
Example ● Use digital inputs DIN 2 to 4 for operation commands:
Signal DIN 2 M0120 = CLOSE
Signal DIN 3 M0119 = OPEN
Signal DIN 4 M0118 = STOP
● Use digital input DIN 6 for manual change-over:
Signal DIN 6 M0121 = I/O interface (wiring diagram designation: I/O inter-
face)
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 6 M0128), the input is either High active or Low active. Default
setting is High active.
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Application functions AC 01.2/ACExC 01.2 Profibus
— Option —
Requirements The function is only available for a combination of additional bus inputs or parallel
interface (I/O) and a fieldbus interface.
Characteristics If this function is activated, automatic change-over to the parallel interface (I/O) will
be performed on loss of fieldbus communication.
Change-over is performed before activation of <Failure behaviour> or <EMERGENCY
behaviour>.
Auto change-over I/O: activate
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AC 01.2/ACExC 01.2 Profibus Application functions
— Option —
Application The by-pass function is used, e.g. for district heating pipelines. Under high pipeline
pressure, the gate valve of the main valve cannot be used, pressure compensation
via by-pass valve is therefore required.
Requirements ● <Additional inputs> or additional <Parallel interface>.
Function Two MOVs – one main valve and a by-pass valve – are linked via enable signals
By-pass Sync In and By-pass Sync Out. Operation commands can only be executed
if one of the two actuators sends the enable signal to the other. Release depends
on the end position. This ensures that only the following operation commands may
be executed:
● The main valve can only be operated in directions OPEN or CLOSE if the by-
pass valve is in end position OPEN.
● The by-pass valve can only be operated in direction CLOSE if the main valve
is in end position CLOSED. However, it can always be operated in direction
OPEN.
Figure 45: Function
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Application functions AC 01.2/ACExC 01.2 Profibus
EMERGENCY behaviour The emergency behaviour of the by-pass function has the same characteristics as
the <EMERGENCY behaviour> function with the following differences:
In an EMERGENCY situation, both controls receive the EMERGENCY signal at the
same time. This signal starts the EMERGENCY operation specially defined for the
by-pass function. (Parameter EMCY operation M0204 is therefore not available in
the <EMERGENCY behaviour> function).
EMERGENCY operation procedure
1. By-pass valve is opened first.
2. Once the by-pass valve is fully opened, the main valve is closed.
3. Once the main valve is fully closed, the by-pass valve is fully opened.
Configuration of digital inputs
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AC 01.2/ACExC 01.2 Profibus Application functions
The actuators for the two MOVs (valves) have to be configured according to their
application (main or by-pass valve).
Customer settings M0041
By-pass function M0942
By-pass application M0943
Default value: Main valve
Setting values:
Main valve Actuator for main valve.
By-pass valve Actuator for by-pass valve.
8.13. Lift Plug Valve (LPV)
— Option —
Application A "Lift Plug Valve" is a special valve whose closing element must first be lifted out
of its seat or locking position before being rotated for opening or closing the valve.
Locking of the valve and/or pressure relief prior to rotation of the closing element
can thus be implemented. Once the end position has been reached, the closing
element has to be lowered again. Such valves are in particular used for significant
pressure differences (pressure relief) and safety-related systems (locking).
Requirements ● Two actuator controls and actuators are required, one of them is considered
as master actuator (MA), the other one as slave actuator (SA).
● The actuator controls of the master actuator require an additional <Parallel in-
terface > I/O Interface 2.
Function Due to the special design of the LPV valves, they can only be operated in
OPEN-CLOSE duty (no modulating duty). For this type of duty, two actuators are
required which are operated as a master-slave-system with master actuator (rotary
movement) and slave actuator (stroke movement). However, only one actuator or
actuator controls is "visible" at the DCS, i.e. the slave actuator is completely controlled
and monitored by the master actuator. Communication between master and slave
actuator is performed via the additional <Parallel interface> I/O Interface 2.
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Application functions AC 01.2/ACExC 01.2 Profibus
The master actuator may generally only be operated in direction OPEN or CLOSE
if the slave actuator is fully opened. This is ensured by a signal of the slave actuator
to the digital LPV Sync In input of the master actuator as soon as the slave actuator
has reached end position OPEN. The slave actuator may generally only be operated
in direction CLOSE if the master actuator is in end position OPEN or CLOSED. This
is ensured by a corresponding signal of the master actuator to the digital LPV Sync
In input of the slave actuator. However, it can always be operated in direction OPEN.
If the master actuator receives an operation command for direction OPEN or CLOSE,
it will first send a command to the slave actuator for operation in direction OPEN.
Once the slave actuator has reached end position OPEN and sends the feedback
signal, the master actuator executes the requested operation command itself. After
reaching the desired end position, it will request the slave actuator to run to end
position CLOSED.
Figure 47: Schematic representation of signals and operation commands between
master and slave actuator as well as signals of the master actuator to the DCS
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AC 01.2/ACExC 01.2 Profibus Application functions
Use input DIN 8 for signal LPV end position CLOSED (SA),
Use input DIN 9 for signal LPV Sync In,
Use input DIN 10 for signal LPV sel. sw. REM (SA):
Setting values:
Signal DIN 7 M0383 = LPV system ok (SA)
Signal DIN 8 M0390 = LPV end position CLOSED (SA)
Signal DIN 9 M0391 = LPV Sync In
Signal DIN 10 M0392 = LPV sel. sw. REM (SA)
Slave actuator (SA) Use input DIN 1 for signal LPV Sync In,
Use input DIN 2 for signal (Run) CLOSE,
Use input DIN 3 for signal (Run) OPEN,
Setting values:
Signal DIN 1 M0117 = LPV Sync In
Signal DIN 2 M0120 = CLOSE
Signal DIN 3 M0119 = OPEN
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 7 M0393), the input is either High active or Low active. Default
setting is High active.
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Application functions AC 01.2/ACExC 01.2 Profibus
A delay time for operation in direction OPEN can be defined in end position CLOSED
of the master actuator. When reaching end position OPEN of the slave actuator, the
procedure for opening valve will be delayed by this time. The master actuator will
then run in direction OPEN.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay MA direct.OPEN M1091
Default value: 02:00.0
Setting ranges: 00:00,0 ... 15:00.0 min:s (minutes:seconds)
Configure delay time for operation in direction CLOSE
A delay time for operation in direction CLOSE can be defined in end position OPEN
of the master actuator. When reaching end position OPEN of the slave actuator, the
procedure for closing valve will be delayed by this time. The master actuator will then
run in direction CLOSE.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay MA direct.CLOSE M1092
Default value: 00:00.0
Setting ranges: 00:00.0 15:00.0 min:s (minutes:seconds)
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AC 01.2/ACExC 01.2 Profibus Application functions
A delay time for operation in direction CLOSE of the slave actuator can be defined
in end positions OPEN and CLOSED of the master actuator. When reaching end
positions OPEN or CLOSED of the master actuator, the procedure for opening or
closing valve will be delayed by this time. The slave actuator will then run in direction
CLOSE.
Required user level: Specialist (4) or higher.
Customer settings M0041
Lift Plug Valve M1089
Delay SA direct.CLOSE M1093
Default value: 00:00,0
Setting ranges: 00:00.0 ... 15:00.0 min:s (minutes:seconds)
8.14. Multiport valve function (operation to position)
— Option —
Application For valves not equipped with end stops (multi-turn) and with up to 12 ports (multiport
valves)
Characteristics The multiport valve function allows to directly access a valve port (position) of a valve
equipped with up to 12 ports without stopping at any other port (position). Example:
Operation from position 2 to 4 without stopping at position 3.
In the operation mode Local, the set position are approached as directly as possible,
i.e. the direction of rotation (clockwise or counterclockwise) depends on the current
position of the valve.
In operation mode Remote, up to 10 positions (via fieldbus up to 12 positions) can
either be approached with a defined direction of rotation (counterclockwise or
clockwise) or as directly as possible. The actuator then operates the valve with the
defined direction of rotation or as directly as possible to the defined valve attachment,
irrespective of the actuator position.
Information ● The multiport valve function is only permissible in combination with an AUMA
actuator and an AUMA gearbox.
● The output speed at the output drive (of the gearbox) or the valve should not
exceed approx. 0.3 rpm; otherwise positioning accuracy will decrease.
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Application functions AC 01.2/ACExC 01.2 Profibus
Activation M0212
MPV function M1139
Default value: Function not active
Setting values:
Function not active Function deactivated.
Function active Function activated.
8.14.2. Actuator type: set/check
The actuator type is set in the factory but can be modified at a later date.
Required user level: Specialist (4) or higher.
Customer settings M0041
Multiport valve M1140
Actuator type M1142
Default value: Actuator type set in the factory
Setting ranges: Selection list of all AUMA actuators
8.14.3. Gear reduction ratio: set/check
The reduction ratio of the gear stage of the actuator mounted to the valve gearbox
must be set here. To facilitate adjustment, a selection table of supported gearboxes
is available.
Required user level: Specialist (4) or higher.
Customer settings M0041
Multiport valve M1140
Reduction ratio M1143
Default values: GS50.3
Setting values:
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AC 01.2/ACExC 01.2 Profibus Application functions
Information Set the gear reduction ratio (parameter Reduction ratio M1143) and the actuator
type (parameter Actuator type M1142) prior to setting the home port.
Set home port 1. Position multiport valve to zero position either via manual operation (handweel)
or via motor operation (via push buttons of local controls)
2. In a next step, confirm this position (with Yes) as home port via parameter MPV
home port M1162.
As an alternative, the home port position can also be confirmed via a signal at
a digital input. To this end, a digital input has to be available and configured.
Set home port (zero position) via parameter
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
Each position can be set to any value between 0° and 360° (one full turn of the valve).
Information Prior to setting the positions, the home port must be defined (MPV home port para-
meter).
This corresponds to the zero position of the valve (0° or 360° of one full valve turn
as well as 0 % or 100 % of position feedback).
The positions of the valve ports have to be set afterwards.
Customer settings M0041
Multiport valve M1140
Positions M1149
Setting ranges: 0.0 to 360.0°
Default values: 0.0° (for all positions)
If desired, positions can be preset in the factory.
Example configuration for a multiport valve comprising 8 ports: All 8 positions are
evenly spread across 360°.
Position 1 = 0.0 (or 360°)
Position 2 = 45.0
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Application functions AC 01.2/ACExC 01.2 Profibus
Position 3 = 90.0
Position 4 = 135.0
Position 5 = 180.0
Position 6 = 225.0
Position 7 = 270.0
Position 8 = 315.0
8.14.7. Operate to position via push buttons of the local controls
To operate to a position via push buttons of the local controls, status indication S0017
must be shown (refer to <Indications in the display>).
Figure 48: Status indication of multiport valve (selector switch in position OFF)
When changing the selector switch to position Local control (LOCAL), the display
changes for selection of the desired position:
Figure 51: Status indication of multiport valve (selector switch in position LOCAL)
Select the desired position (P1, P2, ...) via push buttons and confirm selection
via Ok (push button ).
→ The operation is issued as soon as push button Ok is pressed.
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AC 01.2/ACExC 01.2 Profibus Application functions
Symbol
Set positions (of valve ports)
P (P1, P2, ...) selected position (1, 2, ...)
– – / –N/A– No position has been selected.
E2 Actual position value
For direct operation to position from remote, make sure that selector switch position
Remote control (REMOTE) is selected.
Operate to a position via fieldbus command
If fieldbus interface control has been selected, the operation command for direct
position approach is performed via a fieldbus command.
Example: Fieldbus command Fieldb. interm. pos. 1:
● Fieldb. interm. pos. 1 = 0 (low active) = no operation command
● Fieldb. interm. pos. 1 = 1 = intermediate position 1 is approached selecting the
shortest path
The commands are described in the Manual (Device integration fieldbus).
If the operation commands for direct position approach are not issued via fieldbus
command but are to be transmitted using a binary signal, (e.g. + 24 V DC) via
<Additional inputs> or via an additional <Parallel interface>, digital inputs must be
provided and configured accordingly.
Operation to position via digital inputs
Setting values for digital inputs (DIN) Operation behaviour for input control
Intermediate pos. 1 to Operation to defined position while selecting the
Intermediate pos. 12 shortest path
CW position 1 to Operation to defined position in clockwise direction
CW position 10
CCW position 1 to Operation to defined position in counterclockwise
CCW position 10 direction
CW Actuator operation in clockwise direction (without
stop at any position)
CCW Actuator operation in counterclockwise direction
(without stop at any position)
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Application functions AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Application functions
— Option —
Requirements This function requires one of the following equipments within the actuator:
● MWG (Non-Intrusive version)
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Application functions AC 01.2/ACExC 01.2 Profibus
● Potentiometer (5 Ω)
● Electronic position transmitter EWG/RWG
Characteristics In case of torque switch tripping in intermediate position (i.e. prior to reaching the
end position), the actuator automatically attempts to reach the end position by
operation into the opposite direction and executing the actual operation command
once again.
This function CANNOT be combined with the functions listed below:
● Lift Plug Valve
● By-pass function
● Operation profile
Torque fault signal is suppressed during automatic deblocking. Should torque
switching trip again once automatic deblocking is complete, the actuator is switched
off and AC actuator controls signal a torque fault.
8.15.1. Automatic deblocking function: activate
The actuator controls remember the first seating position and operates the actuator
for the set operation time into opposite direction.
Required user level: Specialist (4) or higher.
Customer settings M0041
Automatic deblocking M1680
Oper. time opposite M1681
Default value: 3 s
Setting ranges: 1 ... 60 s (seconds)
8.15.3. Number of deblocking attempts: set
Tolerance range (+/-) for original torque seating position, within which a torque fault
will be signalled after unsuccessful automatic deblocking.
Required user level: Specialist (4) or higher.
Customer settings M0041
Automatic deblocking M1680
Tolerance range M1683
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Actuator controls
AC 01.2/ACExC 01.2 Profibus Application functions
Default value: 10 %
Setting ranges: 5 ... 30 % (percentage of operating time into opposite direction)
8.16. Heater system and heaters
Possible components:
● Heater system within the actuator controls
● Heaters within the actuator:
- Control unit heater in switch compartment
- Motor heater (within motor housing)
The heater system is generally used for low temperature (in low temperature version
up to –60 °C). For an installed heater system, the other heaters (control unit, motor
heater) will also be connected to the heater system.
Wiring diagram designation: R5 H
Marking of variants within the wiring diagram code (position 11)
● B = 115 V AC or 230 V AC externally supplied
● C, E, H = internally supplied via actuator controls
The heater system is temperature-controlled. The heater system will automatically
be activated for a temperature range between –5 °C and – 10 °C and ensures that
the temperature within the controls housing does not fall below –20 °C.
8.16.2. Heater on control unit (actuator)
Characteristics For AUMA actuators with AC actuator controls, a resistance type heater is installed
on the control unit (within actuator switch compartment).
The heater minimises condensation within the actuator switch compartment.
Wiring diagram designation: R1 H
Marking within the wiring diagram code: position 11 = A – H
Information The proper function of the heater can be monitored. For further information, refer to
<Heater system/heater monitoring>.
Information If the heater is deactivated, heater monitoring is also deactivated (parameter Heater
monitor)!
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Application functions AC 01.2/ACExC 01.2 Profibus
The motor heater minimises condensation within the motor and improves the start-up
behaviour for extremely low temperatures.
Wiring diagram designation: R4 H
Marking within the wiring diagram code: position 11 = D (motor heater externally
supplied), G (motor heater internally supplied)
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AC 01.2/ACExC 01.2 Profibus Failure functions
9. Failure functions
Definition Failure functions are started by certain events and lead to a defined action of the
controls or the actuator. A failure operation can be started by a manual action (e.g.
pressing an EMERGENCY stop button). In general, a failure operation is automatically
started by a fault signal from a monitoring function (e.g. loss of signal).
9.1. Reversing prevention time
Application Prevention of impermissible operation states such as: Operation command in direction
OPEN, actuator still runs in direction CLOSE due to the delay time.
Characteristics The reversing prevention time (off-time between two operation commands in opposite
direction) prevents a restart for a defined interval once the motor has switched off.
Parameters and instructions for setting
Information On loss of bus communication, failure operation can only be initiated if the watchdog
function is activated in the master.
As soon as the cause for initiating the failure function is eliminated (connection
restored, master in Operate state), the operation commands from the master can
be executed again at once.
9.2.1. Failure behaviour initiation on loss of signal
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Failure functions AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Failure functions
Once the failure operation is triggered, the defined position is approached. If the
actuator is then moved to another position (e.g. by manual operation), it will try to
perform the set failure operation while the selector switch is in position Remote
control (REMOTE).
Information To prevent a new approach to the failure position during manual operation, the se-
lector switch must be set to position Local control (LOCAL) or 0 (OFF) prior to
operating the handwheel.
If the failure operation Approach position is set, the actuator moves to the failure
position indicated here.
Required access level: Specialist (4) or higher.
Customer settings M0041
Failure behaviour M0378
Failure position M0387
Default value: 50.0 %
Setting range: 0.0 ... 100.0 % (from end position OPEN to CLOSED)
9.2.5. Failure position MPV: define
A failure operation is only performed once the delay time has expired. This prevents
a short-term loss of signal, which does not have an effect on the process, from directly
starting a failure operation
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Failure functions AC 01.2/ACExC 01.2 Profibus
For control via fieldbus interface, the EMERGENCY command is done via fieldbus
command Fieldbus EMCY.
Switching behaviour:
● Fieldbus EMCY = 1 = EMERGENCY behaviour is initiated.
● Fieldbus EMCY = 0 = No EMERGENCY operation
If the EMERGENCY command is not to be transmitted via a fieldbus command but
using a binary signal, (e.g. + 24 V DC) via <Additional inputs> or via an additional
<Parallel interface>, a digital input has to be available and configured.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. For safety
reasons, the EMERGENCY signal input is generally set to Low active.
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AC 01.2/ACExC 01.2 Profibus Failure functions
Information EMERGENCY behaviour must be completely configured during first activation. This
means the setting of the following parameters must be adapted to the required actu-
ator behaviour in particular: Failure reaction EMCY EMCY failure source EMCY
operation mode EMCY operation EMCY position
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Failure functions AC 01.2/ACExC 01.2 Profibus
Active interface If active interface fails, the EMERGENCY behaviour is initiated; e.g. when changing
the command source the failure source for the EMERGENCY signal also fails.
9.3.4. Operation mode for EMERGENCY behaviour
The EMERGENCY behaviour can be activated for the operation modes Remote
and/or Local
Customer settings M0041
EMCY behaviour M0198
EMCY operation mode M0202
Default value: Remote only
Setting values:
Remote only EMERGENCY behaviour is active in the operation modes: Remote Remote II Fieldbus
Remote and local EMERGENCY behaviour is active in the operation modes: Remote, Remote II,
Fieldbus, Local, Service
Information In the operation mode Off (selector switch position 0), no emergency operation is
performed.
If the EMERGENCY operation Approach EMCY pos. is set, the actuator moves to
the EMERGENCY position entered here.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
EMCY position M0232
Default value: 0.0 %
Setting range: 0.0 … 100.0 % (from end position OPEN to CLOSED)
9.3.7. EMERGENCY position MPV
If the EMERGENCY operation Approach EMCY pos. is set, the actuator runs to the
indicated EMERGENCY position of the multport valve.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
EMCY position MPV M1171
Default value: 0.0 °
Setting range: 0.0° ... 360.0° (degree)
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AC 01.2/ACExC 01.2 Profibus Failure functions
Setting values:
Off No by-pass of the torque switching.
On The signals of the torque switching in the actuator are by-passed
9.3.9. Motor protection: by-pass
If the EMERGENCY signal initiates an EMERGENCY operation, the motor protection
can be by-passed during this operation.
Required user level: Specialist (4) or higher.
Customer settings M0041
EMCY behaviour M0198
Thermal by-pass M0200
Default value: Off
Setting values:
Off No by-pass of motor protection.
On The signals of the thermoswitches or the PTC thermistors of the motor winding are
by-passed.
Information It is not possible to by-pass the motor protection for actuators with explosion protec-
tion.
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Failure functions AC 01.2/ACExC 01.2 Profibus
— Option —
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AC 01.2/ACExC 01.2 Profibus Failure functions
For control via fieldbus interface, the command for enabling the local controls is done
via fieldbus command Fieldb. enable LOCAL.
Switching behaviour:
● Fieldb. enable LOCAL = 1 = enable:
Operation via local controls enabled
● Fieldb. enable LOCAL = 0 = disabled:
Operation via local controls disabled
If operation commands are not transmitted via fieldbus commands, but via <Additional
inputs> or an additional <Parallel interface>, a digital input has to be available and
configured to enable/disable the local controls.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
The enable behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
Local controls M0075
Enable LOCAL M0628
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Failure functions AC 01.2/ACExC 01.2 Profibus
In the event of loss of bus communication, the local controls will be disabled since
no enable signal is present.
9.5. Priority REMOTE
— Option —
Characteristics A control signal can provide REMOTE control with priority over actuator operation
via local controls (irrespective of the selector switch position)
This function uses the same input signal as the <Enabling local controls> function.
Application No changing possibility via selector switch from LOCAL
Priority REMOTE over fieldbus command
For control via fieldbus interface, the Priority REMOTE command is done via fieldbus
command Fieldb. enable LOCAL.
Switching behaviour:
● Fieldb. enable LOCAL = 1 = enable:
Operation via local controls enabled
● Fieldb. enable LOCAL = 0 = Priority REMOTE:
Operation via local controls disabled
If the operation commands are not transmitted via fieldbus commands, but via
<Additional inputs> or additional <Parallel interface>, a digital input has to be available
and configured for the <Priority REMOTE> function.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
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AC 01.2/ACExC 01.2 Profibus Failure functions
This function determines which selector switch functions (LOCAL, OFF) require an
additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
Local controls M0075
Priority REMOTE M0773
Default value: Sel. sw. Local
Setting values:
Sel. sw. Local Priority of control from REMOTE is only effective in operation mode LOCAL (selector
switch is in position Local control). If no enable signal is present, operation via push
buttons on the local controls is disabled, the actuator can be controlled from REMOTE
and the controls indicate the symbol in the status line of the display (menu S0001).
Sel. sw. Local + Off Priority of control from REMOTE is effective in operation modes LOCAL and OFF
(selector switch positions Local control and 0). If no enable signal is present,
operation via push buttons on the local controls is disabled, the actuator can be
controlled from REMOTE and the controls indicate the symbol in the status line
of the display (menu S0001).
9.5.3. Fieldbus auto enable
— Option —
Characteristics Generating an enable signal for the <Priority REMOTE> function in case of fieldbus
communication failure
Condition <Priority REMOTE> function.
Customer settings M0041
Local controls M0075
Fieldbus auto enable M0774
Default value: Sel. sw. Local
Setting values:
Off <Fieldbus auto enable> function is deactivated. In case of bus failure, NO enable
signal is generated via fieldbus (command Fieldb. enable LOCAL = 0). <Priority
REMOTE> function is active and operation vial local controls disabled.
On In case of bus failure, the actuator controls generate the enable signal themselves
to be able to operate the actuator locally.
9.6. Interlock (enabling operation commands)
— Option —
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Failure functions AC 01.2/ACExC 01.2 Profibus
Characteristics ● An operation command will only be executed if an additional release signal for
the operation command is present.
● Enabling may be activated or deactivated individually for operation commands
OPEN and CLOSE.
● Enabling can be set for the different operation modes.
Enable/disable operation commands via fieldbus commands
For control via fieldbus interface, the commands for enabling the operation commands
is done via commands Fieldb. enable OPEN or Fieldb. enable CLOSE.
Switching behaviour:
● Fieldb. enable OPEN or Fieldb. enable CLOSE = 1 = enabled:
Operation command enabled.
● Fieldb. enable OPEN or Fieldb. enable CLOSE = 0 = disabled:
Operation command disabled.
If the operation commands are not transmitted via fieldbus commands, but via
<Additional inputs> or an additional <Parallel interface>, a digital input has to be
available and configured for disabling or enabling.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default
setting is High active.
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AC 01.2/ACExC 01.2 Profibus Failure functions
The additional enable signal can be activated for different operation modes.
Customer settings M0041
Interlock M0664
Oper. mode Interlock M0665
Default value: Off both directions
Setting values:
Off Interlock is off.
Remote Interlock is active in operation modes: Remote Remote II Fieldbus
Local Interlock is active in operation modes: Local, Service
Remote and local Interlock is active in operation modes: Remote, Remote II, Fieldbus, Local, Service
9.6.4. Interlock behaviour (running direction)
The Interlock behaviour determines which selector switch functions (LOCAL, OFF)
require an additional enable signal.
Required user level: Specialist (4) or higher.
Customer settings M0041
Interlock M0664
Running dir. Interlock M0666
Default value: OPEN and CLOSE
Setting values:
OPEN The enable signal is only required for operation commands in direction OPEN.
CLOSE The enable signal is only required for operation commands in direction CLOSE.
OPEN and CLOSE The enable signal is required for operation commands in directions OPEN and
CLOSE.
9.7. Local Stop
— Option —
Characteristics ● The function Local Stop can be used to stop an operation from Remote locally
with the push button STOP.
● All operation commands are interrupted.
Information After releasing push button STOP, and operation command which might still be
present will become active immediately.
9.7.1. Behaviour
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Failure functions AC 01.2/ACExC 01.2 Profibus
— Option —
Conditions An EMERGENCY stop button (latching) is either located on the electrical connection
or outside.
Characteristics ● In an emergency, the EMERGENCY stop button can be used to interrupt the
power supply of the motor control (contactors or thyristors). Possibly present
operation commands with self-retaining will be reset
● The indication in the top row of the display shows: EMCY stop
Figure 54: EMERGENCY stop button on the electrical connection
Information ● The EMERGENCY stop button is intended for operation in an emergency. For
maintenance work, the mains supply of the AC has to be switched off and pro-
tected against accidental switching on.
● The EMERGENCY stop button is not available for the ACExC, but only for the
weatherproof versions of the AC.
Operation commands
After having unlocked the EMERGENCY stop button, a possibly active operation
command will NOT immediately be re-activated, but only respective acknowledgement
by the operator. This resets the EMERGENCY stop status.
The acknowledgement is made:
● via the RESET push button in selector switch position Local control (LOCAL).
● or via fieldbus reset byte 1 bit 3 of output data (for this, the selector switch must
be set to Remote control).
● via a digital input from Remote. Assignment: RESET
9.9. Partial Valve Stroke Test (PVST)
— Option —
Characteristics The Partial Valve Stroke Test (PVST) is used to check the function of both actuator
and actuator controls. During this test, the function of the valve is tested by means
of partial opening or closing within a defined period of time without interrupting the
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AC 01.2/ACExC 01.2 Profibus Failure functions
process. After successful testing, actuator controls operate the actuator to its initial
position.
If the test was not successful, actuator controls will generate the following signals:
PVST error PVST abort For monitoring the PVST, these signals must be evaluated
by a PLC.
Requirements ● Position transmitter in the actuator
● Function <Positioner> activated.
● If the actuator is in safe state (caused by the failure behaviour), the test will not
be performed.
● The test can only be performed during OPEN - CLOSE control. For setpoint
control (modulating duty), a test cannot be performed.
Exceute PVST via fieldbus command
For control via fieldbus interface, the tests are initiated via the PVST command.
Switching behaviour:
● PVST = 0 (low active) = no test
● PVST = 1 = test is initiated
If the test is not to be transmitted via a fieldbus command but using a binary signal,
(e.g. + 24 V DC) via <Additional inputs> or via an additional <Parallel interface>, a
digital input has to be available and configured.
Configuration of digital input
Information The logic for the digital inputs may be inverted. Depending on the parameter setting
(e.g. Coding DIN 4 M0126), the input is either High active or Low active. For safety
reasons, the Execute PVST signal input is generally set to Low active.
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Failure functions AC 01.2/ACExC 01.2 Profibus
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AC 01.2/ACExC 01.2 Profibus Failure functions
During stroke controlled PVST execution (parameter PVST operation mode M0889
= Stroke), this parameter determines the partial stroke for a PST.
Usually, the valve stroke amounts to 10 to 15 %. The amount of the partial stroke
depends on process requirements and the required diagnostic coverage rate.
Customer settings M0041
PVST M0852
PVST stroke M0854
Default value: 10.0 %
Setting range: 0.0 ... 100.0 %
9.9.6. PVST monitoring time: set
The actuator remains in the current position, if the test could not be completed within
the pre-set time.
Customer settings M0041
PVST M0852
PVST monitoring M0855
Default value: 01:00.0 min:s (1 minute)
Setting range: 00:01.0 ... 50:00.0 min:s (minutes:seconds)
9.9.7. PVST operating time: set
During operating time controlled PVST execution (parameter PVST operation mode
M0889 = End position test), this parameter determines the permissible PVST
operating time.
Customer settings M0041
PVST M0852
PVST operating time M0890
Default value: 00:02,0 min:s (2 Sekunden)
Setting range: 00:00,1 ... 15:00.0 min:s (minutes:seconds)
9.9.8. PVST reverse time: set
If this function is active, a signal is generated if no PVST was executed during the
reminder period.
Activate reminder
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Actuator controls
Failure functions AC 01.2/ACExC 01.2 Profibus
PVST M0852
PVST reminder M0892
Default value: Function not active
Setting values:
Function not active Reminder not activated.
Function active Reminder activated.
Set reminder period
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AC 01.2/ACExC 01.2 Profibus Monitoring functions
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Actuator controls
Monitoring functions AC 01.2/ACExC 01.2 Profibus
During the time interval set here, the torque monitoring is deactivated.
Customer settings M0041
Torque switching M0013
Torque by-pass [s] M0205
Default value: 0.0 s
Setting range: 0.0 ... 5.0 s seconds
Information If torque by-pass is activated, the interval should be longer than the set time period
for reversing prevention time to ensure torque by-pass will also be effective in the
event of reversal of operation.
102
Actuator controls
AC 01.2/ACExC 01.2 Profibus Monitoring functions
103
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2 Profibus
104
Actuator controls
AC 01.2/ACExC 01.2 Profibus Monitoring functions
Operating times can be displayed via Asset Management. Refer to <Display operating
times>
10.5. Reaction monitoring
The AUMATIC monitors whether the actuator moves after an operation command.
If no reaction is recorded at the output drive of the actuator within a set time, either
a warning or a fault signal is generated depending on the setting:
● Status indications: S0005 Warnings or S0008 Out of specification
- Details: Wrn no reaction
● Status indications: S0007 Fault or S0011 Failure
- Details: Fault no reaction
In the event of a fault signal, the fault has to be acknowledged to be able to resume
the operation. The acknowledgement is made:
● in selector switch position Local control (LOCAL) via push button RESET.
● in selector switch position Remote control (REMOTE):
- via fieldbus, Reset command, byte 1 bit 3 of output data if fieldbus is the
active command source.
- or via a digital input (I/O interface) with RESET command if a digital input
is configured for signal and the I/O interface is the active command source.
In case of operation from an intermediate position, reaction monitoring will only be
performed if the actuator is equipped with a position feedback.
Activate switching off for reaction time error
Required user level: Specialist (4) or higher.
Customer settings M0041
Reaction monitoring M0632
Actuator behaviour M0633
Default value: No cut-off
Setting values:
No cut-off The reaction monitoring only issues a warning.
Cut-off The reaction monitoring issues a fault signal, the actuator is stopped.
Set reaction time
— Option —
105
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2 Profibus
Information Parameters for motion detection have a direct impact on reaction monitoring.
106
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AC 01.2/ACExC 01.2 Profibus Monitoring functions
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Monitoring functions AC 01.2/ACExC 01.2 Profibus
The heater system within the actuator controls housing and the heater on the control
unit (within the switch compartment of the actuator) can be monitored. If the monitoring
is activated the following warning will be generated if the heater system or the heater
(circuit = interrupted) fails:
● In the display of the local controls, status indication S0005 Warnings
- Details: Internal warning Wrn heater
● Via fieldbus Bit: Wrn heater
For further information on the heater system and the heater refer to separate <Heater
system and heater> chapter.
Activate heater system monitoring
Information If a heater system is installed within the actuator controls, heater monitoring is not
activated/deactivated via this parameter, but via Monitor heat. system M0647 para-
meter of the heater system.
Information Monitoring can only be made once the heater is activated (parameter Heater control
unit).
Heater monitoring will only respond once a fault persists longer than the set monitoring
time. Short-time faults occurring for less than the set monitoring time are not signalled
as warning.
Required user level: AUMA (6).
Device configuration M0053
Actuator M0168
Heating sys. mon. time M0859
Default value: 300.0 seconds
Setting range: 60 ... 3600 seconds (1 minute to 1 hour)
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AC 01.2/ACExC 01.2 Profibus Monitoring functions
Information In case of phase L2 loss during motor operation, this does not necessarily lead to
an immediate standstill of the actuator.The reason is that the rotating motor generates
the missing phase itself. This leads, however, to a reduction of the motor output
torque. If the torque is sufficient for valve operation, the missing phase L2 is only
detected when switching off (e.g. in an end position) and the fault signal Phase fault
is generated.
Information Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the
adjustable tripping time.
109
Actuator controls
Monitoring functions AC 01.2/ACExC 01.2 Profibus
Function not active Phase sequence detection and correction of direction of rotation is deactivated.
110
Actuator controls
AC 01.2/ACExC 01.2 Profibus Functions: activate and enable
111
Actuator controls
Functions: activate and enable AC 01.2/ACExC 01.2 Profibus
Information In user level Specialist (4), an additional activation password (depending on the
serial number) is required for enabling the function. The activation password can
only be assigned and generated by the AUMA service.
112
Actuator controls
AC 01.2/ACExC 01.2 Profibus Service functions
Setting the direction of rotation using parameters is only possible for actuators with
electronic control unit/MWG (Non-intrusive version).
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Service functions AC 01.2/ACExC 01.2 Profibus
If texts are changed or if a new display language is available, the language file can
be updated from the external data carrier (SD card).
Required user level: Specialist (4) or higher.
Device configuration M0053
Service functions M0222
Reload languages M0227
12.4. Data export
During data export the data is saved from the device to an external data carrier (SD
card).
Export data
Comprehensive export of all data (parameters, operation data and event protocol).
Operation data is device-specific data.
Required user level: Service (5) or higher.
Device configuration M0053
Service functions M0222
Export all data M0223
Export parameters
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AC 01.2/ACExC 01.2 Profibus Service functions
The menu Update firmware is only displayed if an SD card has engaged in the card
slot of the local controls.
Required access level: Service (5) or higher.
Device configuration M0053
Service functions M0222
Update firmware M0564
12.8. Service software AUMA CDT (Bluetooth)
AUMA CDT is a user-friendly setting and operation program for AUMA actuator
controls AC 01.2.
The connection between computer (PC, laptop, PDA ) and local controls is established
wireless via Bluetooth interface.
Activate Bluetooth
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Actuator controls
Service functions AC 01.2/ACExC 01.2 Profibus
Bluetooth M0573
Default value: Function active
Setting values:
Function not active Function deactivated.
Function active Function activated. If the connection is active, the blue LED on the local controls is
illuminated.
Addresses and device tag
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AC 01.2/ACExC 01.2 Profibus Diagnostics
13. Diagnostics
Diagnostics comprise information on the device and on device sub-assemblies for
support during commissioning, maintenance or corrective action.
13.1. Electronic device ID
The electronic device ID provides information about the order data (important for
enquiries with the factory).
Device ID M0021
Identification M0026
Version M0062
Information on device identifications can be modified with the appropriate rights (user
level).
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Diagnostics AC 01.2/ACExC 01.2 Profibus
For the digital inputs (DIN), both coding and signal states are indicated at the input
by means of symbols.
● Configuration:
- DIN 4: Operation command OPEN
- DIN 5: Operation command for EMERGENCY behaviour
● Coding:
- DIN 4: High active (Triangle pointing in upward direction)
- DIN 5: Low active (Triangle pointing in downward direction)
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AC 01.2/ACExC 01.2 Profibus Diagnostics
For the digital outputs (DOUT), both coding and signal states are indicated at the
output by means of symbols.
● Configuration:
- DOUT 1: Indication: Fault has occurred.
- DOUT 2: Indication: End position CLOSED reached
● Coding:
- DOUT 1: Low active (Triangle pointing in downward direction)
- DOUT 2: High active (Triangle pointing in upward direction)
● Signal state at output:
- DOUT 1: Not active (triangle not filled in)
High level = +24 V DC = no indication (no fault available)
- DOUT 2: Active (triangle is black)
High level = +24 V DC= indication (end position CLOSED reached)
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By simulating the actuator signals, the signal behaviour of the AUMATIC to the DCS
can be tested, for example, without having to connect the actuator.
Required user level: Service (5) or higher.
Diagnostic M0022
Simulation M0023
Actuator signals M0024
Simulation values:
End position OPEN End position OPEN reached.
End position CLOSED End position CLOSED reached.
Torque fault OPEN Torque in direction OPEN reached.
Torque fault CLOSE Torque in direction CLOSE reached.
Thermal fault Motor protection tripped (thermal fault)
The simulation is activated and deactivated by push button Ok.
A loop on the display indicates that the simulation is active.
13.13.2. Interface signals
By simulating the interface signals, the signal behaviour of the AUMATIC to the DCS
can be tested, for example, without having to connect the actuator.
Required access level: Specialist (4) or higher.
Diagnostic M0022
Simulation M0023
Signals DOUT M0025
Signals AOUT 1 M0413
Signals AOUT 2 M0585
Signals for simulating digital outputs:
Only the assigned outputs are displayed.
Numbers 1, 2, 3, ... indicate the digital output.
Example: 1 Fault
Indication Fault is assigned to digital output 1 (parameter Signal DOUT 1 M0109).
Simulation is activated and deactivated by push button Ok.
Triangles indicate the activation:
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The entries in the operating data logging can be reset (deleted) via this menu.
14.2. Event report
The event report records system events and status signals. The event record can
be exported to the external SD card or read via AUMA CDT software. This allows
conclusions on previous actuator and valve operations, for example.
Information Since the events are recorded with a time-stamp, date and time (parameter Date
and time M0221) should be properly set.
The AUMATIC records status indications such as faults, errors, warnings or Actuator
is in end position CLOSED/OPEN. A filter is used to define the status indications to
be recorded in the event report.
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
Event filter for Events M0333
An event is recorded (i.e. filter is active) if a black dot is placed behind the value
displayed.
Events which can be recorded:
The events which can be selected here are described in the <Faults and warnings>
chapter.
File size of event report
The file size of the event report can be modified to record more or less events as
desired. If the file is full, the oldest events will be overwritten so that the latest and
current events are recorded.
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
File size M0330
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Information Some events are stored in a sector which cannot be overwritten. This includes, for
example, modifications of the parameter setting, enabling of functions and certain
special functions.
The events are first stored into an internal RAM. From this buffer, they are written
to the event report after the set report cycle. The number of events in the buffer can
be set here.
Information In case of power failure, the events in the buffer will be lost.
The event report is updated and saved at a defined cycle. This cycle (save interval)
can be reduced or extended
Required user level: AUMA (6).
Asset Management M1231
Event report M0195
Save interval M0331
Default value: 50,000
Setting range: 1 000 ... 65 535 [ms]
14.3. Characteristics
14.3.1. Torque-travel characteristic
Conditions ● Actuators with electronic control unit
● Actuator controls AC 01.2 (non-intrusive version) from firmware version 02.03.01
Characteristics Representation of torque requirement across complete travel (resolution of 0.1 %)
During each travel, the controls continuously record the torques applied.
Application When comparing two characteristics (current characteristic with archived
characteristic), the wear within the valve or the actuator can be assessed.
Display torque-travel characteristics
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Set selector switch to position Local control (LOCAL) or Remote control (REMOTE)
to record the characteristic.
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Save characteristics
Actuator controls records 10,000 measured values Set resolution of e.g. approx. 1
second (parameter Interval position-time = 1 [s] ) results in a recording time of 2.7
hours (10 000 seconds). Once this value has been exceeded, the former positions
will be overwritten (ring buffer)
Required user level: Specialist (4) or higher.
Asset Management M1231
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Characteristics M0313
Interval position-time M0805
Default value: 10 [s]
Setting values: 1 ... 3600 [s]
14.3.3. Temperature-time characteristic
Characteristics Up to four temperature-time characteristics can be recorded unless the devices are
fitted with suitable sensors.
Conditions ● For recording the temperature within the control unit:
MWG (magnetic limit and torque transmitter)
● For recording the temperature within the motor:
additionally temperature sensor (PT 100) in the motor
● For recording the temperature within the gear housing:
additionally temperature sensor (PT 100) in the gearing
Application Evaluation of the temperature-time characteristics allows to gain knowledge about
the service conditions (ambient temperatures) of the actuator.
Display temperature-time characteristic
--- 0° line
¦ Recording interrupted e.g. due to power failure
AC display shows temperature evolution during one week. AUMA CDT software
reads out the evolution during an entire year.
The following further information is saved with the characteristic (can be requested
via push button Details)
● Saving date: Time of last temperature measurement
● Starting date: Time of first temperature measurement
● Scaling: Y-axis (temperature)
● Min. value: Minimum measured value
● Max. value: Maximum measured value
14.4. Histograms
14.4.1. Motor running time-position (histogram)
Conditions ● Actuators of the type range SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
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Characteristics The entire travel (from 0 – 100 %) is divided into 20 segments for recording the motor
running time. When passing a segment, the counter, shown as bar graph, increments.
The histogram is cyclically saved once a minute, in case a change has occurred.
Application The motor running time position histogram shows the travel range within which the
actuator is predominantly operated. This allows to draw conclusions for the sizing
of the valve.
Display motor running time-position
The following detailed information is saved with the histogram (may be called up via
push buttons Details)
● Starting date:; Date of first running time measurement
● Saving date:; Date of last running time measurement
● Scaling:Y-axis (motor running time)
14.4.2. Motor running time-temperature (histogram)
Conditions ● MWG position transmitter in actuator
● Temperature sensor in the motor (option)
Characteristics The motor temperature is divided into the following segments: < –20°C to –10°C, >
–10°C to 0°C, > 0°C to 10°C, ..., 120°C to 130°C, > 130°C to 140°C, > 140°C.
During each operation, the counter of the segment corresponding to the current
motor temperature will be incremented. The result is shown in a bar chart. The
histogram is cyclically saved once a minute, in case a change has occurred.
Application The histogram indicates the ambient conditions (temperatures) at which the actuator
motor was predominantly operated.
Display motor running time-temperature
The following further information is saved with the histogram (can be requested via
push button Details)
● Starting date: Date of first running time measurement
● Saving date: Date of last running time measurement
● Scaling: Y-axis (motor running time)
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The following further information is saved with the histogram (can be requested via
push button Details)
● Starting date: Date of first measurement
● Saving date: Date of last measurement
● Scaling: Y-axis (acceleration)
14.4.4. Motor running time-torque (histogram)
Conditions MWG position transmitter in actuator
Characteristics The torque scale is divided into the following segments for both directions
(OPEN/CLOSE):
from 0 – 30 %
from 30 – 110 % (8 segments with a width of 10 % each)
more than 110 %
During each operation, the counter of the segment corresponding to the currently
required torque will be incremented. The result is shown in a bar chart. The histogram
is cyclically saved once a minute, in case a change has occurred.
Application The motor running time-torque histogram indicates the actuator load during service
life.
Display motor running time-torque
The following further information is saved with the histogram (can be requested via
push button Details)
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● Starting date:.
● Saving date:.
● Scaling:.
14.5. Maintenance (information and signals)
Characteristics AC actuator controls monitor various parameters set in the factory which have an
impact on the wear of the actuator. Once one of these parameters exceeds a
determined limit, actuator controls generate a signal:
● Status indication: S0005 Warnings (AUMA category)
- Details: Maintenance required
● Status indication: S0010 Maintenance required (NAMUR category)
- Details: shows the parameter(s) for which the limit was exceeded, causing
the Maintenance required signal.
Apart from the parameter monitoring preset in the factory (MT lifetime
mechanics/O-rings/lubricant/contactors), a fixed maintenance interval can additionally
be configured, triggering the same signal when exceeding the configured time.
The current maintenance status of the monitored parameters is represented in a bar
chart.
Once maintenance is complete, the parameter initiating maintenance must be reset
to zero.
Application Maintenance on demand, i.e. the function can be used to perform maintenance
depending on the intensity and load of the actuator.
Activate maintenance signals
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The bar charts indicates the current consumption of the following lifetime accounts:
Lifetime mechanics
Lifetime lubricants
Lifetime contactors
Use push buttons Up ▲ Down ▼ to select the desired parameter. The arrow below
the symbols shows the selected parameter. Pressing push button Reset resets the
lifetime account of the selected parameter to zero.
Set maintenance interval
Parameters for setting a defined maintenance interval. Once the set time has elapsed,
a maintenance signal is issued.
Required user level: Specialist (4) or higher.
Maintenance signals M1231
Maintenance M1644
Maintenance interval M1233
Default value: 10 years
Setting range: 1 month... 10 years
View/set mechanics setting values
The lifetime of the mechanics depends on the number of starts of the actuator. If an
MWG is installed in the actuator, the number of completed turns including torque
present will also be accounted for.
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Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes.
Collective signals include further indications which can be displayed via the
Details push button.
Table 15: Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is For a description of the status texts, refer to
displayed. <Status texts in Menu S0001>.
S0005 Collective signal 02: For indicated value > 0: Press push button
Warnings Indicates the number of active warnings. Details.
For details, refer to <Warnings and Out of
specification> table.
S0006 Collective signal 04: For indicated value > 0: Press push button
Not ready REMOTE Indicates the number of active signals. Details.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button
Fault Indicates the number of active faults. Details to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
S0008 Collective signal 07: For indicated value > 0: Press push button
Out of specification Indication according to NAMUR recommenda- Details.
tion NE 107 For details, refer to <Warnings and Out of
Actuator is operated outside the normal oper- specification> table.
ation conditions.
S0009 Collective signal 08: For indicated value > 0: Press push button
Function check Indication according to NAMUR recommenda- Details.
tion NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output sig- Function check> table.
nals are temporarily invalid.
S0010 Collective signal 09: For indicated value > 0: Press push button
Maintenance required Indication according to NAMUR recommenda- Details to display a list of detailed indications.
tion NE 107
Recommendation to perform maintenance.
S0011 Collective signal 10: For indicated value > 0: Press push button
Failure Indication according to NAMUR recommenda- Details to display a list of detailed indications.
tion NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are
invalid
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Table 18: Not ready REMOTE and Function check (collective signal 04)
Indication on display Description/cause Remedy
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear
Possible causes: all operation commands and send one
● Several operation commands (e.g. OPEN operation command only).).
and CLOSE simultaneously, or OPEN and
● Set parameter Positioner to Function act-
SETPOINT operation simultaneously)
ive.
● A setpoint is present and the positioner is
● Check setpoint.
not active
Press push button Details to display a list
● For fieldbus: Setpoint exceeds 100.0 %
of individual indications.
For details, refer to <Individual indications>
table.
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
service software AUMA CDT.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local
controls enable>.
EMCY stop active The EMERGENCY stop switch has been op- ● Enable EMERGENCY stop switch.
erated. The motor control power supply (con- ●
Reset EMERGENCY stop state by means
tactors or thyristors) is disconnected.
of Reset command.
EMCY behav. active Operation mode EMERGENCY is active ● Detect cause for EMERGENCY signal.
(EMERGENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input.
● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface Check I/O interface.
(parallel).
Handwheel active Manual operation is activated. Start motor operation.
FailState fieldbus Fieldbus connection available, however no Verify master configuration
process data transmission by the master.
Local STOP A local STOP is active. Release push button STOP.
Push button STOP of local controls is oper-
ated.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
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AC 01.2/ACExC 01.2 Profibus Appendix
16. Appendix
16.1. Selection overview for output contacts and indication lights (digital outputs DOUT)
Depending on the version, the AC is equipped with up to 6 output contacts (digital
outputs).
Table 21:
Signal Description
Not assigned –
End position CLOSED End position CLOSED reached
Indication depends on the type of seating and means either
● limit seating, end position CLOSED reached, or
● torque seating, end position CLOSED reached
End position OPEN End position OPEN reached
Indication depends on the type of seating and means either
● limit seating, end position OPEN reached, or
● torque seating, end position OPEN reached
End p. CLOSED, blink End position CLOSED reached or intermediate position reached
(The intermediate position is only indicated if parameter Signal interm. pos. M0167 =
OPEN/CLOSED = On.)
Signal blinking: Actuator runs in direction CLOSE.
End p. OPEN, blink End position OPEN reached or intermediate position reached.
(The intermediate position is only indicated if parameter Signal interm. pos. M0167 =
OPEN/CLOSED = On.)
Signal blinking: Actuator runs in direction OPEN
Setpoint pos. reached The position setpoint is is within max. error variable (outer dead band). Is only signalled if
Profibus DP master has set the Fieldbus SETPOINT bit (process representation output).
Running CLOSE Actuator runs in direction CLOSE.
Running OPEN Actuator runs in direction OPEN.
Selector sw. LOCAL Selector switch is in position LOCAL.
Selector sw. REMOTE Selector switch is in position REMOTE.
Selector sw. OFF Selector switch is in position OFF.
Limit switch CLOSED Limit switch operated in direction CLOSE
Limit switch OPEN Limit switch operated in direction OPEN
Torque sw. CLOSED Torque in direction CLOSE exceeded
Torque sw. OPEN Torque in direction OPEN exceeded
Failure Collective signal 10:
Indication according to NAMUR recommendation NE 107
Actuator function failure, output signals are invalid.
Function check Collective signal 08:
Indication according to NAMUR recommendation NE 107
The actuator is being worked on; output signals are temporarily invalid.
Out of specification Collective signal 07:
Indication according to NAMUR recommendation NE 107
Difference between setpoint and actual value is too important (exceeding the normal operation
conditions).
Maintenance required Collective signal 09:
Indication according to NAMUR recommendation NE 107
Recommendation to perform maintenance.
Fault Collective signal 03:
Contains the result of a disjunction (OR operation) of all faults.
Warning Collective signal 02:
Contains the result of an OR disjunction of all warnings.
Not ready REMOTE Collective signal 04:
Contains the result of a disjunction (OR-operation) of the signals, forming the "Not ready
REMOTE" group.
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
Op. pause active Actuator is in pause time of stepping mode
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Appendix AC 01.2/ACExC 01.2 Profibus
Signal Description
Start stepping mode The actuator is within the set stepping range.
Actuator running Actuator is running (output drive is moving)
Hard wired collective signal consisting of:
● Running LOCAL
● Running REMOTE
● Handwheel operation
Running LOCAL Output drive rotates due to operation command from LOCAL.
Running REMOTE Output drive rotates due to operation command from REMOTE.
Handwheel operation Output drive rotates without electric operation command.
In intermed. position The actuator is in an intermediate position e.g. neither in end position OPEN nor in end pos-
ition CLOSED.
Intermed. pos. 1 Intermediate position 1 reached
Intermed. pos. 2 Intermediate position 2 reached
Intermed. pos. 3 Intermediate position 3 reached
Intermed. pos. 4 Intermediate position 4 reached
Intermed. pos. 5 Intermediate position 5 reached
Intermed. pos. 6 Intermediate position 6 reached
Intermed. pos. 7 Intermediate position 7 reached
Intermed. pos. 8 Intermediate position 8 reached
Input DIN 1 A high signal (+24 V DC) is present at digital input 1.
Input DIN 2 A high signal (+24 V DC) is present at digital input 2.
Input DIN 3 A high signal (+24 V DC) is present at digital input 3.
Input DIN 4 A high signal (+24 V DC) is present at digital input 4.
Input DIN 5 A high signal (+24 V DC) is present at digital input 5.
Input DIN 6 A high signal (+24 V DC) is present at digital input 6.
EMCY stop active Operation mode EMERGENCY stop is active (EMERGENCY stop button has been pressed).
Torque fault CLOSE Torque fault in direction CLOSE
Torque fault OPEN Torque fault in direction OPEN
Torque fault Torque fault in directions CLOSE or OPEN
Thermal fault Motor protection tripped
Phase fault One phase missing
Fieldbus DOUT 1 High signal at fieldbus, digital output 1
Fieldbus DOUT 2 High signal at fieldbus, digital output 2
Fieldbus DOUT 3 High signal at fieldbus, digital output 3
Fieldbus DOUT 4 High signal at fieldbus, digital output 4
Fieldbus DOUT 5 High signal at fieldbus, digital output 5
Fieldbus DOUT 6 High signal at fieldbus, digital output 6
Fieldbus DOUT 7 High signal at fieldbus, digital output 7
Fieldbus DOUT 8 High signal at fieldbus, digital output 8
Fieldbus DOUT 9 High signal at fieldbus, digital output 9
Fieldbus DOUT 10 High signal at fieldbus, digital output 10
Fieldbus DOUT 11 High signal at fieldbus, digital output 11
Fieldbus DOUT 12 High signal at fieldbus, digital output 12
FailState fieldbus No valid communication via fieldbus (despite available connection).
Handwheel active Manual operation is active (handwheel is engaged); optional signal.
PVST active Partial Valve Stroke Test (PVST) is active.
PVST error Partial Valve Stroke Test (PVST) could not be successfully completed.
PVST abort Partial Valve Stroke Test (PVST) was aborted or could not be started. Remedy: Perform
RESET or restart PVST.
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AC 01.2/ACExC 01.2 Profibus Appendix
Signal Description
Failure (Cfg) This signal can be configured (parameter Failure (Cfg) M0879) and comprises a combination
of the following signals which can also be configured:
● Fault (Cfg) M0880
● Warnings (Cfg) M0881
● Not ready REMOTE (Cfg) M0882
Interlock REMOTE Function Interlock is active for operation mode REMOTE.
Interlock LOCAL Function Interlock is active for operation mode Local.
Interlock OPEN Interlock OPEN is active (enable signal for operation commands in direction OPEN available).
Interlock CLOSED Interlock CLOSED is active (enable signal for operation commands in direction CLOSE
available).
Interlock The operation mode Interlock is active.
By-pass Sync Out <By-pass function> enable for operation commands of main or by-pass valves is active.
Interlock By-pass Operation command executed without enable signal By-pass Sync Out.
Safe ESD Safe ESD function (Emergency Shut Down) is active.
Safe STOP Safe STOP function is active.
SIL fault A SIL fault has occurred (collective signal).
SIL function active A SIL function is active. Collective signal of both states, Safe ESD or Safe STOP.
System ok The actuator is switched on and no fault is present
Wrn torque OPEN
Wrn torque CLOSE
LPV Sync Out LPV (Lift Plug Valve) synchronisation signal. Master or slave actuator are in an end position.
LPV run OPEN (SA) Operation command in direction OPEN from the master actuator to the slave actuator (SA).
LPV run CLOSE (SA) Operation command in direction CLOSE from the master actuator to the slave actuator (SA).
PVST required (PVST) Partial Valve Stroke Test should be executed
FQM ready FQM (fail safe) ready
FQM active The fail safe function of the FQM (Fail safe) is active.
FQM end position OPEN FQM has reached end position OPEN at the output drive side.
FQM end position CLOSED FQM has reached end position CLOSED at the output drive side.
Table 22:
Signal Description
Not used Input not assigned
MODE Change-over between OPEN - CLOSE control and setpoint control
OPEN Operation command OPEN
CLOSE Operation command CLOSE
STOP Operation command STOP
RESET Reset fault signal
I/O interface Change-over between fieldbus interface and parallel interface
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Appendix AC 01.2/ACExC 01.2 Profibus
Signal Description
OPEN/CLOSE Operation command OPEN/CLOSE for two-wire control
EMERGENCY Operation mode for EMERGENCY behaviour
Intermediate pos. 1 Operation command: Run to intermediate position 1.
Intermediate pos. 2 Operation command: Run to intermediate position 2.
Intermediate pos. 3 Operation command: Run to intermediate position 3.
Intermediate pos. 4 Operation command: Run to intermediate position 4.
Intermediate pos. 5 Operation command: Run to intermediate position 5.
Intermediate pos. 6 Operation command: Run to intermediate position 6.
Intermediate pos. 7 Operation command: Run to intermediate position 7.
Intermediate pos. 8 Operation command: Run to intermediate position 8.
Intermediate pos. 9 Operation command: Run to intermediate position 9.
Intermediate pos. 10 Operation command: Run to intermediate position 10.
Intermediate pos. 11 Operation command: Run to intermediate position 11.
Intermediate pos. 12 Operation command: Run to intermediate position 12.
CW position 1 Clockwise approach of position 1
CCW position 1 Counterclockwise approach of position 1
CW position 2 Clockwise approach of position 2
CCW position 2 Counterclockwise approach of position 2
CW position 3 Clockwise approach of position 3
CCW position 3 Counterclockwise approach of position 3
CW position 4 Clockwise approach of position 4
CCW position 4 Counterclockwise approach of position 4
CW Clockwise actuator operation
CCW Counterclockwise actuator operation
Input DIN 1 Signal for controlling output contact
Input DIN 2 Signal for controlling output contact
Input DIN 3 Signal for controlling output contact
Input DIN 4 Signal for controlling output contact
Enable LOCAL Enables the selector switch function (LOCAL/OFF) on the local controls
Enable OPEN Interlock: Enables operation command in direction OPEN
Enable CLOSE Interlock: Enables operation command in direction CLOSE
Internal PID setpoint 2 Internal PID setpoint
Remote II activation Activation of operation mode Remote II
Remote II OPEN Operation command OPEN in operation mode Remote II
Remote II CLOSE Operation command CLOSE in operation mode Remote II
Remote II STOP Operation command STOP in operation mode Remote II
Execute PVST PVST is executed
By-pass Sync In Enable signal for <By-pass function>
LPV Sync In Enable signal for LPV function (synchronisation)
LPV end position CLOSED (SA) LPV slave actuator has reached end position CLOSED
LPV sel. sw. REM (SA) Selector switch of LPV slave actuator is in position REMOTE
LPV system ok (SA) LPV slave actuator is ready for operation
PID setpoint I/O Change-over of process controller setpoint source between fieldbus interface and I/O interface
PID actual value I/O Change-over of process controller actual value source between fieldbus interface and I/O
interface
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AC 01.2/ACExC 01.2 Profibus Index
C
Index CDT 115 , 115
Change-over between OPEN 53
A - CLOSE control and setpoint
Acceleration (histogram) 131 control
Acceleration-frequency (histo- 131 Change-over to passive 65
gram) channel
Activate/deactivate heater 81 Characteristics 126 , 126 , 128 , 129
Activate functions 111 Closing fully/opening fully 52
Actual configuration 115 Combination of fieldbus-paral- 65
Actual value - indication on 21 lel interface
display Commissioning 8
Actual value source - process 61 Commissioning (indications 19
controller on display)
Actuator controls heater sys- 81 Compatibility 64
tem Configurable signals 28
Actuator controls terminal 10 Connection type 64
plan Contrast 45
Actuator operation at the local 13 Control 10 , 11 , 33
controls Controller behaviour (process 57
Actuator operation from re- 14 controller)
mote Control voltage 11
Actuator terminal plan 10 Correction of inertia (MPV) 78
Actuator type (MPV) 74 Correction of the direction of 109
Adaptive behaviour 50 rotation
Additional bus inputs 64 Corrective action 135
Ambient temperature 10 Cycles 103
Analogue output 1 29
Analogue output 1 adjustment 30 D
Analogue output 1 signal 30 Data export 114
range Data import 114
Analogue output 2 31 Data Matrix code 11
Analogue output 2 adjustment 31 Date 42
Analogue output 2 signal 31 Date format 42
range Deactivate heater monitoring 108
Analogue outputs 29 within actuator controls
Analogue signals 29 Dead band 51 , 52
Appendix 143 Dead band (MPV) 77
Application functions 46 Dead time 52
Auto change-over I/O 66 Delay time 85
Automatic deblocking 79 Delay time <EMERGENCY 90
operation>
B Device temperatures 134
Backlash compensation 78 Device type 10
(MPV) Diagnostic Interface 118
Basic settings 37 Diagnostics 117
Binary input signals 145 Digital inputs 145 , 145
Bluetooth 115 Digital inputs (diagnostics) 118
Bluetooth diagnostic 117 Digital outputs 27
Bus address 63 Digital outputs (diagnostics) 118
Bus failure 66 , 66 , 93 , 93 Direct display via ID 15
By-pass function 67 Direction of rotation 109 , 113
Direction of rotation: 113
Directives 8
Display (indications) 19
Display formats 42
Display operating time 134
Down time 109
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Index AC 01.2/ACExC 01.2 Profibus
E H
Electronic device ID 117 Heater 108
Electronics monitoring power 107 Heater in switch compartment 81
supply Heater monitoring 108
EMERGENCY behaviour 85 Heater monitoring time 108
EMERGENCY operation 85 , 88 Heater on control unit 81
EMERGENGY stop 35 Heater system 108
Enable functions 111 Heater system monitoring 108
Enable operation commands 94 Histogram 129 , 130 , 131 , 131
Enabling local controls 90 Histograms 129
Enclosure protection 10 Home port 75
End position seating 37
End position tolerance 52 I
Enforce REMOTE control 92 I/O interface change-over 65
Error - indication on display 19 Identification 10
Error variable 52 Indication light colour 26
Event report 125 Indication lights 25
Indications 19
F Indications on display 19
Factory setting 113 Input current 11
Fail safe (diagnostic) 121 Input of setpoint position 54
Failure behaviour 83 Input signal 11
Failure functions 83 Inspection certificate 10
Failure - indication on display 25 Interface (diagnostics) 118
Failure operation 83 Interlock: 94
Failure position 84 Interlock: by-pass 90
Failure source (EMERGENCY 87 Interlock behaviour 95
operation) Intermediate position indica- 25
Failure source (failure opera- 84 tion via LEDs
tion) Intermediate positions 46
Failure source (Interlock) 94 Internal process setpoint 59
Fault - indication on display 23 Intrusive 12
Fault signal - configurable 28 Inverse operation 59
Fieldbus address 63 , 63
Fieldbus auto enable 93 L
Firmware update 115 Language in the display 17
Firmware version 115 LEDs (indication lights) 25
FOC (diagnostic) 121 Lift Plug Valve 69
FO cable baud rate 67 Limit seating 37
FO cable monitoring 66 Limit setting range 53
FO cable topology 66 Limit switching 40
FO connection 66 Local actuator operation 13
FQM (diagnostics) 121 Local control 13
Frequency (histogram) 131 Local controls 13
Function check - indication on 24 Local setting 14
display Local Stop 95
Functions: activate/enable 111 Local stop: by-pass 90
Fuses 135 Loss of process setpoint 59
Loss of signal 83 , 84
G Loss of signal (bus) 93
Gear reduction ratio 74 Loss of signal process set- 59
GSD file 27 point
LPV 69
150
Actuator controls
AC 01.2/ACExC 01.2 Profibus Index
M P
Main menu 15 Partial Valve Stroke Test 96
Mains voltage 10 Password 16
Maintenance 8 Password change 17
Maintenance required - indic- 24 Password entry 16
ation on display Permissible operation time 105
Maintenance signals 132 Permissible starts/h 104
Menu navigation 14 Phase failure monitoring 109
MODE 54 Phase sequence detection 109
Monitoring functions 101 Plant Asset Management 124
Motion detector 106 Positioner 50
Motor heater 82 Positioner (diagnostic) 120
Motor protection. by-pass 89 Positioner - indication on dis- 22
Motor protection behaviour 102 play
Motor protection monitoring 102 , 102 Positions (pivot points) 46
Motor running time position 129 Position setpoint - input 54
histogram Positions – indication on dis- 22
Motor running time-temperat- 130 play
ure (histogram) Position-time characteristic 128
Motor running time-torque 131 Position transmitter (diagnost- 119
(histogram) ic)
Motor starts 103 Position unit 43
Multiport valve function 73 Potentiometer (diagnostic) 119
Multiport valve positions – in- 22 Power class 10
dication on display Power class for switchgear 11
MWG (diagnostic) 120 Primary fuses 135
Priority REMOTE 92
N Process controller 56
Name plate 10 Process controller (dia- 121
Non-Intrusive 12 gnostics)
Not ready REMOTE - indica- 23 Process factor unit 44
tion on display Process representation 64
Number format 43 , 43 Process setpoint – loss 59
Number of ports (positions) 74 Production, year 11
Profibus DP address 63
O
Profibus DP interface 63
Off time 49 , 62
Profibus interface: diagnostics 121
On time 62 , 103
Proportional amplification Kp 60
On time monitoring (dia- 120
Protective measures 8
gnostics)
Push-to-run operation local 32
OPEN - CLOSE control (Re- 53
Push-to-run operation Re- 33
mote OPEN - CLOSE)
mote
Operating data 124
PVST 96
Operation 8 , 13 , 32
Operation commands - indic- 21 Q
ations on display Qualification of staff 8
Operation profile 48
Operation profile: by-pass 89
Operation time monitoring 104
Order number 10 , 10
Out of specification - indica- 24
tion on display
Output contacts 27
Output signals 27
Overload protection 101
Overrun 51
151
Actuator controls
Index AC 01.2/ACExC 01.2 Profibus
R T
Rate time Td 60 Target configuration 115
Reaction monitoring 105 Temperature (motor) 130
Reaction time 105 Temperature indication 134
Reaction time, permissible 105 Temperature monitoring 107
Reaction time of heater mon- 108 Temperature-time character- 129
itoring istic
Redundancy 63 Temperature unit 43
Remote actuator operation 14 Thermal monitoring 102
Reset time Tn 60 Time 42
Response telegrams 63 Torque (histogram) 131
Reversing prevention time 83 Torque by-pass 101 , 101
Running time 103 Torque - indication on display 21
Running time (motor) 129 , 130 , 131 Torque monitoring 101
RWG (diagnostic) 119 Torque seating 37
Torque switching 38 , 39
S Torque switching: by-pass 89
Safety instructions 8 Torque-travel characteristic 126
Safety instructions/warnings 8 Torque unit 43
Selection overview for output 143 Torque warning 101
contacts and indication lights Two-wire control 49
Selector switch functions 90 Type (device type) 10
Self-retaining local 32 Type designation 10
Self-retaining Remote 33 Type of seating for end posi- 37
Serial number 10 , 11 tions
Service 36
Service functions 113 U
Setpoint - indication on dis- 22 User level 16
play
Setpoint source - process 58 V
controller Valve position - indication on 20
Signal behaviour (multiport 78 display
valve) Verification of sub-assemblies 109
Signal failure (bus) 66
W
Signal loss 84
Warnings - indication on dis- 23
Signal output units (AIN) 45
play
Signals 27
Wiring diagram 10
Signals (analogue) 29
Working value units (AIN) 45
Signals - configurable 28
Simulation 122 Y
Size 10 Year of production 11
Slave address 63
Sollwertansteuerung (Fern 53
SOLL)
Source (PVST) 98
Split Range operation 55
Standards 8
Start of stepping mode 62
Status menu 15
Status signals 27
Status signals - configurable 28
Stepping mode 61
Stepping mode: by-pass 89
Stop step 62
Support App 11 , 11
Switching off for reaction time 105
error
152
Actuator controls
AC 01.2/ACExC 01.2 Profibus Parameter index
D
Parameter index Date and time 42
Dead band CLOSE 51
0 Dead band OPEN 51
0/4 mA (initial value) 31 Deblocking attempts 80
2 Delay MA direct.CLOSE 72
20 mA (final value) 31 Delay MA direct.OPEN 72
24 V DC customer 141 Delay SA direct.CLOSE 73
24 V DC external 136 Detect. time dt 106
24 V DC internal 141 Detect. time dt (MWG) 106
Device ID 117
A Device tag 116 , 118
Abs. end pos. CLOSED 120 DIN 1 configuration 139
Abs. end pos. OPEN 120 DIN 4 configuration 121
Absolute value 120 Disabled 138
Accept actual config. 115 DP1 slave address 63
Activation 44 , 44 , 45 , 45 DP2 slave address 63
Actual position 29 , 120
Actual process value 121 E
Actuator behaviour 105 EMCY behav. active 138
Actuator type 74 EMCY failure source 87
Adapt rotary dir. 109 EMCY operation 88
Adjustment AOUT 1 30 EMCY operation mode 88
Adjustment AOUT 2 31 EMCY position 88
EMCY position MPV 88
B EMCY stop active 138
Backlash comp. 78 End position CLOSED 37
Behaviour Tx 63 End position OPEN 37
Bluetooth add.partner 116 , 118 End stepping CLOSE 62
Bluetooth address 116 , 118 End stepping OPEN 62
Buffer size 126 Event filter for Events 125
By-pass application 69 Export all data 114
By-pass Interlock 90 Export all parameters 114
By-pass Local STOP 90 Export event report 114
By-pass operat.profile 89
By-pass timer 89
By-pass torque 89
C
Calibration 142
Change passwords 17
Closing rotation 113
Coding DOUT 1 27
Colour ind.light 1 26
Colour ind.light 2 26
Colour ind.light 3 26
Colour ind.light 4 26
Colour ind.light 5 26
Command fieldbus 140
Command REMOTE I 140
Command REMOTE II 140
Config. error REMOTE 137 , 137 , 141
Config. operat. profile 139
Config. PID controller 139
Config. warning 136 , 136 , 139
Configuration EMCY 139
Configuration error 137 , 137 , 139
Create factory settings 114
153
Actuator controls
Parameter index AC 01.2/ACExC 01.2 Profibus
F I
Fail.beh. config. 139 I/O interface 138
FailState fieldbus 138 IE 24 V AC 140
Failure 135 IE backup 140
Failure (Cfg) 28 IE bus exception 141
Failure behav. active 136 IE config. pos. transm. 139
Failure position MPV 85 IE EEPROM 140
Failure reaction EMCY 87 IE fieldbus 140
Failure source 84 IE file access 140
Fault 135 IE Hall 1 calibration 140
Fault (Cfg) 28 IE Hall 5 calibration 140
Fault no reaction 138 IE I/O interface 141
Fieldbus AOUT 1 30 IE LC 140
Fieldbus AOUT 2 30 IE LC exception 141
Fieldbus operation 65 IE logic 140
File size 125 IE logic exception 141
Firmware 115 IE MCM 139
FO cables 121 , 121 IE mot. prot. monitor 140
FOC connection 66 , 66 , 67 IE MWG 140
FOC FPGA version 121 IE MWG calibration 140
FOC level channel 1 121 IE MWG end positions 141
FO configuration 139 IE MWG Exception 141
FOC RS-485 error 121 IE output defective 140
FQM fail safe end.pos. 122 IE parameter 140
FQM fault initialisation 122 IE parameter config. 139
FQM ready 122 IE phase monitoring 140
FQM request 122 IE position transmitter 140
FQM spring wound 122 IE PSO 139
FQM trigger diagn. 122 IE registration 140
Function check 135 IE remote interface 141
IE remote Prm Config 141
H IE selector switch 140
Handwheel active 138 IE startup FB 140
Heat.monitor.config. 139 IE startup sub-assy 140
Heater control unit 81 IE version 140
Heater monitor 108 Import all parameters 115
Heating sys. mon. time 108 Incorrect phase seq 137 , 139
High limit AIN 1 55 Indicat. light 5 (right) 25
High limit target value 56 Indication light 1 (left) 25
Hydraulics fault 139 Indication light 2 25
Hydraulics warning 141 Indication light 3 25
Hysteresis 48 , 79 Indication light 4 25
Hysteresis 1 48 Inertia 78
Inner dead b. CLOSE 120
Inner dead b. OPEN 120
Input AIN 1 30
Input AIN 2 30
Interface 118
Interface status 118
Interlock 94 , 138
Interlock by-pass 138
Interlock failure source 95
Internal error 137 , 137 , 140
Internal warning 136 , 136 , 141
Interval position-time 129
Invalid command 142
154
Actuator controls
AC 01.2/ACExC 01.2 Profibus Parameter index
L O
Language 17 Off time 1 49
Limit CLOSE 53 Off time CLOSE 63
Limit OPEN 53 Off time OPEN 63
Limit starts CLOSE 134 Off times 49
Limit starts OPEN 134 Oil leakage 139
Limit turns CLOSE 134 Oil level 139
Limit turns OPEN 134 On time/h 121
Local STOP 96 , 138 On time CLOSE 63
Low limit AIN 1 55 On time monitoring 104 , 120
Low limit RWG 120 On time OPEN 63
Low limit target value 56 On time warning 1 103
Low limit Uspan 119 On time warning 2 103
LPV application 72 Op. com. PID contr. 121
LPV function 72 Op. time warning 136
Oper. mode Interlock 95
M Oper. press. config. 141
Mains quality 138 Oper. time monitoring 104 , 105
Maintenance interval 132 , 133 Oper. time opposite 80
Maintenance required 135 Operat. pressure min 141
Max. value at 100.0 % 44 , 44 , 45 , 45 Operating time 134
Maximum stroke 120 Operational info 124 , 124 , 124
Minimum stroke 120 Operational info total 124
Modulating behaviour 58 Operation behaviour 48
Monitor 24 V DC cust. 107 Operation behaviour 1 48
Monitor 24 V DC ext. 107 Operation mode 104
Monitor heat. system 108 Outer dead b. CLOSE 120
Motor running time 139 Outer dead b. OPEN 120
MPV function 74 , 80 Outer dead band 52
MPV home port 75 Out of range 142
Out of specification 135
N
Not ready REMOTE 135
Not ready REMOTE (Cfg) 28
Not referenced 142
Number of ports 74
155
Actuator controls
Parameter index AC 01.2/ACExC 01.2 Profibus
P S
PCB failure 142 Save interval 126
Perm.op. time, manual 105 Scaling 44 , 44 , 45 , 45
Perm. running time/h 104 Sel. sw. not REMOTE 138
Phase fault 137 , 139 Self-retaining 34
Phase monitoring 109 Self-retaining Local 32
Pivot point 1 46 Self-retaining Remote II 34
Position 44 , 44 Sensor failure 142
Positioner hyst. CLOSE 52 Service active 138
Positioner hyst. OPEN 52 Set end pos.CLOSED? 40
Position-time 128 Set end pos. OPEN? 40
Position transm. MWG 120 Setpoint pos. disabled 140
Position transm. potent. 119 Setpoint position 120
Position transm. RWG 120 Signal AIN 1 54
Potent. raw value /mV 119 Signal AIN 2 54
Pressure rise fault 139 Signal AOUT 1 29
Process factor 44 , 44 Signal AOUT 2 31
Process setpoint 121 Signal behaviour 46 , 78
Profibus 63 , 63 , 64 Signal behaviour 1 46
Profibus DP 63 Signal DOUT 1 27 , 122
Pump starts 141 Signal interm. pos. 25
PVST abort 136 Signal outputs (AIN) 45 , 45
PVST active 138 Signal range AOUT1 30
PVST behaviour 98 Signal range AOUT2 31
PVST fault 136 Speed 30
PVST monitoring 99 Split range operation 55
PVST operating time 99 Starts/h 121
PVST operation mode 98 Start stepping CLOSE 62
PVST reminder 100 Start stepping OPEN 62
PVST reminder period 100 States AIN 1 118
PVST reversing time 99 States AIN 2 118
PVST source 98 States AOUT 1 118
PVST stroke 99 States AOUT 2 118
States DIN 118
R States DOUT 118
Raw val. pos. CLOSED 119 , 120 Step mode CLOSE 62
Raw val. pos. OPEN 119 , 120 Step mode OPEN 62
Reduction ratio 74 , 78 Switchgear 83
Reload languages 114 System event filter 125
Replacement value 142
Reset characteristic 127
Reset factory settings 114
Reset operation. info 124
Revers. prevent. time 83
RTC button cell 136
RTC not set 136
Running dir. Interlock 95
RWG raw value /mA 120
156
Actuator controls
AC 01.2/ACExC 01.2 Profibus Parameter index
T W
Temperature-time 129 Warnings 135
Thermal by-pass 89 Warnings (Cfg) 28
Thermal fault 138 , 140 Working values (AIN) 45 , 45
Time format 43 Wrn Backup in use 141
Timer CLOSE 62 Wrn controls temp. 136
Timer OPEN 62 Wrn Dead bands 139
Tolerance CLOSE 52 Wrn event mark 141
Tolerance OPEN 52 Wrn Fieldbus config. 139
Tolerance range 80 Wrn FOC 136
Torque 29 Wrn FO cable budget 136
Torque by-pass [s] 102 Wrn FOC connection 137
Torque config. CLOSE 139 Wrn gearbox temp. 136
Torque config. OPEN 139 Wrn heater 141
Torque fault CLOSE 137 Wrn input AIN 1 136
Torque fault OPEN 137 Wrn input AIN 2 136
Torque-travel 126 , 127 , 127 , 128 Wrn motor temp. 136
Torque wrn CLOSE 137 Wrn no reaction 136
Torque wrn OPEN 137 Wrn on time running 136
Travel diff. dx 106 Wrn on time starts 136
Travel diff. dx (MWG) 106 Wrn range act.pos. 141
Tripping time 109 Wrn ref.actual position 141
Trip torque CLOSE 39 Wrn setpoint position 136
Trip torque OPEN 39 Wrn Setpoint Source 139
Type of seating 37 Wrn sign.loss act.pos. 141
Wrn Tm mark 141
U Wrn torque CLOSE 101
Unit 44 , 44 , 45 , 45 Wrn torque OPEN 101
Units 44 , 44 , 44 , 44 Wrong oper. cmd 138 , 140
, 45 , 45 , 45 ,
45
Update firmware 115
V
Version 117
Volt.level diff. potent. 119
157
AUMA worldwide
158
AUMA worldwide
AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
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Tel +593 2 245 4614 Info@transjordan.net +963 31 231 571
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159
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y004.736/003/en/1.15