E> o0r20 50705 Stromag safety in motion Gear limit switch Type series 51 Document No.: 161-0004 F Date: 05,2012 Cure rosy +49 (0) 2309 102.0 SOE ore gt cca Deon ey Mounting/operating instructions | yaiserers pve (es) Tel.: +49 (0) 2903 102-243 Pesce aeAEA) 1 0 0 Stromag safetyinmotion Contents 1 Introduction..... es 1 1.1. About this documentation. 1 1.1.4 Target group. 1 1.1.2 — Uselstorage.. 1 112. Using the documentation correctly, 2 1.21 Text formats, 2 1.22 Definition of terms. 2 1.3. Warranty and liability. 3 1.3.1 Guarantee, 3 1.32 Copyright. 3 2 Foryour safety. iste canieeses 2.1 Safety concept of the documentation. a 2.2 Required personnel qualifications. 4 2.3. Intended use. 4 2.3.1. Application limits. 4 2.3.2, Approvals... 4 2.4 — Nonintended use. 4 2.5 EC Declaration of Conformity 4 2.5.1 _ Standards applied ] 2.6 Possible residual risks. 5 2.6.1 Mechanical dangers. 5 2.6.2 Thermal dangers... 5 2.6.3 Electrical danger.. 5 2.7 Saiety symbols/pictograms in the documentation... 5 2.7.1 Warning symbols. 5 2.72 — Hazard classifications. 5 2.73 Mandatory symbols. 8 274 Note. 6 2.75 _ Environmental protection/recycling. au 2.8 — GTES safety devices. 7 2.9 Safety symbols/pictograms on the GTES, 7 2.10 Wear personal protective equipment, 7 2.11 Basic responsibilities of the operator and personnel, 7 2.12 Safe handling of rotating components. 7 7 2.13. Safe handling with hot surfaces. 7 2.14 Safe handling with electrical hazards. 8 2.14.1 Responsibility of the operator... 8 2.14.2 Applying the five safety rules, 8 2.14.3 IP protection classes... 8 21144 Electromagnetic compatibility... 8 2.15 Environmental protection 8 3 Transport and storage.. : 9 3.1. Transport. 9 3.1.1 Unpacking, 9 3.2 Scope of delivery. 9 3.2.1 Pre-mounting condition... 9 33° Storage, ae isanamtc 10 4 Technical specifications. Product data. Dimensions. Gear data, type series 51 Gear data, type series 51 DZ. naenn 12 General information, GTES type series 81... 12 Specific elecitical values and position of the contact, oe ond ‘ouningloperaing nattucions Gear lint switch Type series 61 No. 151-0004 F + 05.201416 447 418 449 78 734 74 75 754 752 Contact positions. Permissible radial force. ‘Type code, Unit Dimensional drawing... Marking on the product... Construction and function. ‘Component designations. Desig, tak an funafon ofthe aneemiy goups.. Electrical connection versions. Mounting position, Drive flange Optional equipment available, Block adjustment, ‘Special cam discs. Indicator dseidial (optional) for the block adjustment display. Design with position feedback system Design with heating resistor... Assembly. Special safety guidelines... Conditions for assembly and fixing Special tools, Assembly precision. Tightening torques. : Requirements for the connecting components... Assembly mechanics Assembly design P20 (without housing). Housing assembly, IP65, Housing assembly, IP66 Assembly of the flange design, B5. Assembly of the mounting bracket, B3... Electrical assembly. Insert the connection cable into the GTES. Connect the sorew connections. Connect the flat plug. Gonnect the earth conductor for IP66 housings. Connect the earth conductor for IP65 housings. Wiring diagram. Electrics. ‘Switching point adjustment Mode of function... . Adjusting the switching Peis. Complete the housing... Mount the MH housing, IP65... CxZ, MxZ housing, mount 0 - 1 intermediate piece. Mount the CxZ, MIxZ housing from 2 intermediate pieces, Correct disposalfrecycling of operating and auxiliary materials... Operatio Special safety guidelines initial commissioning Use. Operating conditions Recommissioning. Decommissioning Temporary decommissioning Final decommissioning, Stromag — safety inmotion 14 18 16 7 oantingioperating nstucions Goar iit evich Type sevice 51=Ne. 161-00004 F 052012HOE > co 50208 Stromag safetyin motion a4 82 83 84 841 ot 10 104 10.2 103 " 114 12 12 Maintenance and inspections. Special safety guidelines, . Measures for environmental protector General points. Maintenance and inspection intervals... Cleaning, Troubleshooting... ‘Operational issues and their solutions... Disassembly. Special safety guidelines. Removing the GTES..... Final decommissioning. Ordering spare parts. Data for ordering spare parts. ssn nnn srsieaadl Service address... EC Declaration of Conformit 052013 Tountngloperaing nstuctons GearHA 0210 9008 Stromag e safetyinmotion| 1 Introduction 4.1 About this documentation GKN Stromag AG strongly emphasises that the technical details such as dimensions, weights in kg, tolerances, tightening torques and units required for assembly, such as securing means and lubricants, must be obtained from the dimensional drawing. ‘Should this information be necessary during assembly, a corresponding point in these maunting/operating in- structions will be referenced on the dimensional drawing A dimensional drawing is supplied as a separate document and can be requested additionally from our after- sales services, see section 11,2. For this, the information on ordering spare parts is required, see section 11.1 For the purpose of simplification, the following designations are used in the mounting/operating instructions. + Mounting/operating instructions will be referred to as Documentation in the following, + The gear limit switch, type series 51, will be referred to as GTES in the following, This documentation makes it easier for the operator to familiarise himself with the GTES and to use it for its intended application. This documentation covers various GTES designs. The figures used are partly by way of example only. The ‘specific design of the supplied GTES is shown in the dimensional drawing, see section 4.2. ‘The documentation contains important instructions on how to operate the GTES safely, properly and economi- cally. Observing the documentation helps to avoid dangers, to reduce repair costs and down times and to in- crease the reliability as well as the operating life of the GTES. Read the documentation carefully and thoroughly. 1.4.4 Target group ‘The documentation is limited to use by qualified as well as trained personnel. ‘The documentation must be read and applied by every person that is assigned with performing at least one of, the following tasks: + transport + assembly, + use, + maintenance and inspections, + troubleshooting, + disassembly + disposal of operating and auxiliary materials 14.2 Uselstorage This documentation must always be kept to hand at the operation location of the GTES. The documentation ‘must then be integrated into the overall documentation of the machine and into the safely concept. When selling the GTES, the documentation must also be passed on. ‘isarirgioperatng instuciona Geer mil switch Type sores 51 >No 187-00008 F = 052012HAE oorn0 50108 Stromag safetyinmotion 1.2 Using the documentation correctly 4.24 Text formats ‘The following symbolsifigures are used for special text positions in the documentation: [Symbol Explanation ° Indicates bulleted ists BS Indicates subordinate bulleted fi | Indicates handling instructions and information in the safety guidelines 1.2.3.etseq. _| Indicates work steps Fig. 1,2,3, et sea, | Numbering of figures Indicates areas in the figures a,b,c, etseq. | Indicates dimensions + @ | Indicates position numbers in the figure yay) Indicates position numbers in the text H 1.2.2 Definition of terms Operator ‘The operator is the businessperson/company thal operates the GTES for its intended use or has it operated by qualified as well as trained personnel Trained personnel Trained personnel are those that can prove they have been instructed by GKN Stromag AG or in accordance with the technical documentation of GKN Stromag AG. They are able to carry out the work assigned to them and avoid known dangers. User ‘The user is the person that has been trained by the operator and assigned with the use of the GTES. ‘Qualified personnel Qualified personnel are those that are able to carry out the work assigned to them and identify and avoid any possible dangers as a result of their professional training, knowledge and experience, as well as knowledge of the applicable standards and guidelines, Qualified personnel are employees of the operator or those that have been authorised to carry out the work, Qualified electrician A qualified electrician is someone who is trained and has knowledge and experience of electrical equipment. As such, qualified electricians must have knowledge of the applicable standards and guidelines, be able to assess the work assigned to them and identify and avoid potential hazards, 2 Wiouningioperaing structions Gaar inl switch Type savies 51 = No. 181-0004 F + 08.2010Pn Stromag as safety in motion 4.3. Warranty and liability ‘The "General trade and delivery terms and conditions of delivery" of GKN Stromag AG always apply GKN Stromag AG shall not recognise any warranty or lablity claims for personal and material damage if they result from one or more of the following causes: + non-intended use of the GTES (see also “Intended use"), see section 2.3, + non-observance ofthe information, instructions and interdictions inthis documentation + unauthorised consiructional modifications to the GTES + insufficient monitoring of parts which are subject to wear and tear + maintenance work performed improperly or too late + catastrophic events caused by external influences or force majeure 1.3.1 Guarantee ‘The "General trade and delivery terms and conditions of delivery" of GKN Stromag AG always apply. 1.3.2, Copyright This documentation is a certified document as per the terms of the law against unfair competition. ‘The copyright is held by: GKN Stromag AG Hansastrage 120 D-59425 Unna Germany ‘This documentation is intended for the operator of the GTES and his personnel. It contains text and drawings which, without the express permission of the manufacturer, must not be + reproduced, + distributed or + made available to others in any other way, either in full or in part. Non-compliance wil result in damages being sought 2. For your safety 2.41 Safety concept of the documentation In accordance with the risk assessment carried out, the safety concept in this documentation is structured in the following way: + The general safety guidelines for the operator and the user are listed in this section + Section-related safety guidelines are listed at the start of the respective section, + Safety guidelines related! to handling must be followed before each safety-related work step. ‘Mountingloperating instructions Gear iit switch Type series 51 - No. 151-00004 F 05.2012HA > 001.00 00 Stromag safeyin motion — 2.2 Required personnel qualifications The following table shows the qualifications specified for the different tasks. Task Personnel |Trenspon | ‘Assembly Quaid personnel 7 inal commissioning Qualified personnel ‘Operation i Qualified personnel Preventive mainenance ualed personnel ~ Troubleshooting = | Quaitied personne! EEE Decommissioning uaifed personnel Disassembly, disposal Trained personnel + Only employ qualified or trained personnel + Do not authorise people whose ability to react is impaired, for example by the influence of drugs, alcohol medication or similar. Observe the specific national age guidelines. + Observe all other nationally-applicable guidelines of the respective county of use. 2.3. Intended use ‘The GTES is exclusively intended for use in industrial areas and must only be used to open electrical circults through the positive locking entrainment of a driven shaft. Geared cam limit switches of type series 51 (GTES) are universal, mechanical switchgear that show a maximum number of shaft revolutions to the angle of rotation of the installed cam disc, Mechanical contacis are actuated by these cam discs. ‘The GTES may only be operated with the correctly-installed and functioning IP protection classes. 2.3.1. Application limits ‘The application limits are defined in the technical specifications, see section 4.1, The GTES must not be used in potentially explosive areas. 2.3.2 Approvals Overview of the respective national and international approvals of the GTES, see section 4.1.6. 2.4 Non-intonded use Any use other than the intended use of the GTES may lead to dangerous situations. + Only use the GTES for Its intended use in accordance with the details in this documentation, especially in observing the application limits given in the technical specifications. + Reconstruction, retrofiting or modification of the construction or individual equipment parts, with the aim of changing the application range or the usabilty of the GTES, should be avoided, + Donotuse the GTES as a climbing ald. Claims for any damage resulting from noni for damage caused by non-intended use. tended use are exempted. The operator bears sole responsibilty 2.8 EC Declaration of Conformity ‘The GTES is supplied with an EC Declaration of Conformity, see section 12. The EC Declaration of Conformity cerlfies that the GTES complies with the essential health and safety requirements of the Machinery Directive in terms of its design, including with the amendments applicable at the time of the declaration. “Mounting/operating instructions Gear limit switch Type series 51 + No. 151-0004 F 05.2012BEE > 01.10 5508 Stromag — satetyin motion 2.5.1 Standards applied ‘An overview of the applied harmonised standards can be found in the EC Declaration of Conformity supplied, 2.6 Possible residual risks Residual risks are particular dangers thet cannot be eliminated when using the GTES, despite its safely-orienta- ted construction Residual risks are not obviously recognisable and could be the source of a possible injury or health risk ‘Special reference is made to passible residual risks in the following: 2.6.4 Mechanical dangers Danger due to rotating parts during: *+ operation without separating protective equipment or safety shut-down 2.6.2 Thermal dangers Danger resulting from contact with hot surfaces/components when: + optional heating is installed + work is carried out on the GTES without personal protective equipment 2.6.3 Electrical danger Danger due to contact with live components: + when defect * with an open housing cover caused by improper work on live components 2.1 Safety symbolsipictograms in the documentation The following safety symbolsipictograms and indications of particularly important details are used in the docu- mentation. 2.7.4 Warning symbols Required safety guidelines are indicated in the documentation through pictograms and in addition begin with signal words that emphasise the extent of damage to be expected. The safety guidelines are structured as follows: SIGNAL WORD. ‘Type and source of the hazard Possible consequences of non-observance, as well as explanations of the source of the hazard. > Measuresthandling instructions to be followed in order to avoid hazards or any damage. 2.7.2 Hazard classifications The safety symbol in conjunction with the signal word means: DANGER Indicates an immediate high risk danger, which can lead to death or serious physical injury if not avoi- ded ‘Mounting/operating instructions Gear iit switch Type series 51 + No. 151-00004 F + 05.2012on woe srstens Stromag safety mation — CAUTION Indicates a possible medium risk danger, which can lead to death or serious physical injury ifnot avoi- ded ATTENTION Indicates a possible low risk danger, which can lead to slight or medium physical injury or material damage if not avoided. > P if 2.7.3 Mandatory symbols Basic protection ‘As basic protection when working, always wear the listed personal protective equipment. [Mandatory symbols | Explanation Wear protective clothing on @ @ Wear foot protection Wear head protection 2.7.4 Note & NOTE Indicates special user tips and other particularly useful or important information for efficient work as well as economical use. 2.78 Environmental protection/recycling ENVIRONMENTAL HAZARD Fi (rcicctos environmental hazard ae weil aa measures for envrenmental protection, RECYCLING & eo) Indicates measures for recycling or disposal of components as well as auxiliary and operating materi- ais ‘untingloperaing natruclione Gear inl swith Type sees Si = No, 181-00004 F+ 08.2012A 1 0 310 Stromag safetyinmetion — 2.8 GTES safety devices ‘The GTES does not have any safety devices of its own. Except for: certain GTESs with special housings, which are equipped with a protective cover in the gear whee! Rotating components of the GTES that can cause hazards after assembly due to pulling in, must be secured by the machine operator. 2.9 Safety symbolsipictograms on the GTES. ‘The GTES is equipped with the following safety symbols/pictograms, Prohibition signs | Explanation | Observe the insirucons in the documentation ® Do not etep on or use a a climbing ait AI qa 2.40. Wear personal protective equipment Personal protective equipment must be worn for all work to be caitied out, see section 2.7.3. The wearing of personal protective equipment must be monitored by the operator. It may be the case that the operator has to ‘meet additional measures. 2.11. Basie responsibilities of the operator and personnel The following fundamental responsibilities of the operator and personnel must always be observed when han- dling the GTES, + Afier assembling the GTES, a risk analysis of the workplace must be carried out by the operator on the com- plete machine. In addition to the documentation, operating instructions must be created, + In addition to the documentation, observe and instruct adherence to general legal and other binding regula- tions on accident prevention and protection of the environment, Such obligations can also, for e.g., affect the handling of hazardous substances or the provision/wearing of personal protective equipment, + Supplement the documentation with your own instructions, including supervisory and reporting obligations for specific operational matters, e.g.,.with regards to the organisation of work, work sequences and appointed personnel + Never make changes, additions or conversions to the GTES without the manufacturer's approval. f changes are made to the GTES that affect safety, they must be reported fo GKN Stromag AG immediately. + Only use genuine spare parts. 242 Safe handling of rotating components The following safety guidelines must always be observed when handling rotaling components, + Before commencing work, shut down the machine and secure it fem switching back on + Never operate the machine without separating protective equipment + After inspection and maintenance work, remount the separating protective equipment. 2.13. Safe handling with hot surfaces The folowing safety guidelines must alvays be cbserved when dealing with het surfaces: + Before commencing any work, frst allow the hot surfaces to cool down, HMouningloperating nsvucione Goar Init avitch Type series 51»No, 151-00004 F + 05.2012OT» vo s050700 Stromag safetyinmotion 2.14. Safe handling with electrical hazards 2.14.1 Responsibility of the operator ‘The operator is responsible for ensuring that the machine is operated in a technically perfect condition: + The operator must ensure that electrical units are only mounted, modified and maintained by a qualified elec- trician or under the direction of a qualified electrician, in line with electrotechnical regulations. The operator must further ensure that the electrical equipment and units comply with electrotechnical regulations. + Live parts must be protected against accidental contact. + Ifa defect is detected in an electrical unit, ie. ifit does not comply or no longer complies with electrotechni- cal regulations, the operator must ensure that the defect is repaired immediately, and that the electrical unit is not used in @ defective condition if it presents an immediate danger. + Work on electrical units is only to be performed by qualified electricians in accordance with elactrotechnical regulations. Observe all other nationelly-applicable guidelines of the respective country of use. 2.14.2 Applying the five safety rules ‘The five safety rules must be always observed and applied when working on electrical units, + disconnect + secure against reconnection + de-energise + earth and short-circult + cover of shield any adjacent live parts If itis not possible to de-energise the unit due to compelling reasons, e.g. when connecting the GTES, the oper- ator must ensure that: + the type of instruments or tools used in this work eliminate danger due to electric shock or arcing + such tasks are only assigned to personnel qualified to work on live parts further technical, organisational and personal safety measures are determined and performed if required, which ensure adequate protection from danger due to electrical shock or arcing 2.44.3. IP protection classes After all work that requires the protective casing to be removed or disabled, re-establish the protection class and perform an operational check before reconnection. 2.14.4 Electromagnetic compatibility The GTES has been constructed and marketed in compliance with relevant legal harmonisation regulations. itis the operator's responsibility to ensure that EMC regulations for the machine are observed, For any further questions or additional support required, please contact GKN Stromag AG after-sales services, 2.45 Environmental protection ‘The following instructions must always be observed in order to protect the environment. + After the final decommissioning/disposal of the GTES, ensure that the individual components, as well as any possible auxiliary and operating materials, are disposed of in an environmentally-riendly way. + Recycle all metal and plastic components. Nouringloperalingintvucons Gea inl switch Type seiies St « No. 181-00004 F+ 05.2018ERA > 0210050 Stromag 3. Transport and storage 3.1 Transport © NOTE Le patcuiary careful when tansporting the GTES in order to avoid damage caused by extemal forees or careless toacing an! unloading. Depending onthe type and duration of the Vanspotation, Corresponding irensporation locks have been provided. Remove the transport lock only when Begi- ring assembly, se section 6.8, ‘The information marked on the packing pieces must be observed During transportation, avoid > water condensation resulting from severe temperature fluctuations > impacts 3.414 Unpacking The transportation route is decisive in terms of the type of packing. The information marked on the packing pieces must be observed RECYCLING ly-friendly way. 3.2 Scope of delivery On receipt, check the delivery for completeness using the packing list. Possible damage during transportation and/or missing parts must be reported immediately; see section 11.2 for the address. 3.2.1. Pre-mounting condition ‘The GTES is supplied assembled and ready for operation, and is prepared for direct assembly in the machine, NOTICE Damage to the machine due to the incorrect adjustment of the GTES. When the GTES has net been adjusted, traverse movements of the machine can lead to Gamage, > Before commissioning the machine, always adjust the GTES first in accordance with the specitica- tions in the mounting/operating instructions. © NOTE ‘At the customer's request, GTESs can also be supplied in a defined basic position, e.g. for wind farms, These GTESs are equipped with a transport lock. ‘Mounting/operating instructions Gear init witch Type series 81 - No. 151-0004 F = 05.2012RA c01.20 50100 Stromag safety inmotion 33 Storage ATTENTION Damage to the GTES due to incorrect storage Incorrect storage can lead to damage to the components of the GTES. Only store the GTES under the following conditions: > Do not store outdoors, » Store ina dry and dustee place > Do not expose to aggressive media > Avoid mechanical vibrations > Storage temperature: same as the ambient temperature during operation, avoid rapid temperature fluctuations. > Maximum relative humidity, 60 %. > GTESs of protection class IP00 and IP20 should be stored in their transport packaging, if possible. For storage periods longer than 12 months, the general condition ofall parts and the packing must be checked regularly. Our after-sales services will provide you with information on this, see section 11.2 for the address, © NOTE L__cetais tor storage onthe packing pieces going beyond the requtements spectied here, must be ob- served 4 Technical specifications 41 Product data 4.1.4 Dimensions For assembly of the housing cover, a longitudinal clearance space of 1,4 times the dimension of the housing ‘cover must be left For the cable entry point, the minimum bending radius of the customer connecting cable must be observed, 41.2 Gear data, type series 51 as =o j= | 83 |e | ee Be 3 £ Bs Se 2 Be 35 z g Bs BE | 3 Bless g 2 a z 2 23 . = 22 § Ba =e a) ge | Se 3 4 ze | Goes. acs 2 i st 1 ; fai = 02 1000 za) | 01-002 1200 | | ac2=004 [00 te) W ‘Wountingioperating instructions Gear limit ewitch Type series 51 - No, 151-00004 F + 05.2012BRA) or 10 008 Stromag safety inmotion = 3 58 e 5 E Ze. ae B | 3 58 i eales a| =, | 22 2 zg fijeee [eee | a = E? 3| 56 32 3 5 es CHE et = 2 25 2 [irs 708 [005-006 [ve00 [2 290 1188 [005-01 [1600 [47 008-016 [1800/77 3 013-03 | 1800 [12,2 ozi=o42 | 1600 | 202 035-068 [1800/53 ‘ [os-117 [1800 [52 og2=18 [1800 [87 45-29 | 1800 [vai 5 2a—47 [1600 ‘| 224 ~ [38-77 1800 amt 5127 [1600 | 606 6 195-204 [1600 | 70-333 [1600 | me-s42 [1800 | ne revolution of the adjustment worm corresponds to 2,464" on the cam dise. ‘Mounting/operating instructions Gear iit switch Type series 51 + No. 151-00004 F = 05.2012 WHI > co sc 2r08 Stromag safetyinmotin 4A i 2 2 2 5 ‘ 53 % 2 te toi) Pee os fe | Pee | ks = ze 8 3 33 a) 22 | 33 i E Bi s| ge | $e 3 4 es é| 28 | 23 2 z at 1 [er iia [oit-oz2 [1900 | 108 110 ait 0,19-0.4 71800 18.0 180 190 [os1=08 [1800 [204 [2 [200 4.20 [os—10 | 1800 467 470 0,73 [084-17 1800 Al 770 daa [138-26 | 1900 [1250 3 [i200 [028 [21-41 | 1800 | 100.0 2000 [oar [35-103 | 1800 390.0 “3300 Tot T55-113 | 1800 539.0 [a [s200 [oe [er=178 | re00 [56.0 a700 [004 [181-298 [19004150 7200 [ace [ea7=402 [1000 —|- One revolution of the adjustment worm corresponds to 3,168" on the cam disc. 4.1.4 General information, GTES type series 51 Information Value ‘Comment Operating ife of the contact | 10.000.000 Mechanical circuits Operating time 100% Suitable for continucus operation Max. speed “£000 to 7.800 rpm | Dependent on te ame size Min. speed 0,67 0.606 rpm _ | Dependent onthe frame size Radial force dive 91082 dependent on the speed and the ambient temperature, see section 4.1.7 ‘haa free ON ‘dependent on the speed and the ambient temperature, see section 41.7 “Ambient temperature 4016 +80°C | For cUL approval the max ambient temperature is 50°. Protection class iP00 ‘Without housing (without protection against accidental contact with voltages <25 V AC or 60 V DC with plug connections) 120 ‘Without ousing (contact on the ereit board oF with protection against accidental contact) [P35 ‘Aluminium housing (design BB14) 165 Plastic housing (design 83/8 14785) Max permissible reatve | 016 60% huriity | 7 @ ‘Mounting operating neinicions Gear limit switch Type series 51+ No. 151-0004 F + 05.2012MER 001.80 500 Stromag satetyin mation 4.1.5 Specific electrical values and position of the contact » 0 f 7 a 38 per one Peon Q i Q) 9c 1. 996 Ou @ I : an) es T ii a aaa 8) ——— 8 ® Bx Q 224 ® or 3) Fig. 1 A Changeover circuit D- Flat plug B Circuit breaker/switch E Soldering pins C-F Position ofthe contact connectors F Stranded wie output (1 = black, 4= blue, 2= grey) © Screw connection Contact Material | Switch- | Connection Func- | Electrical data | ing eye tion tem fees z Ele a 2 |e Py ae ge g sls as Ze elE) Jélel |e le bene 2|2 a|§ Wallen ese 2 | 3 eae élélola/s|s]élaz|az|z| 3 & | 88¢8 | «| 5 ‘Aerating erent AC oo fs a : : : cop | 7 . 7 . eg [ + lee : a 29 Fi 7 sa | + | { [| f 15a | 230v| toa | 250 eer [be 3 q ; ‘998 le . fs T = we [ malts : 7 [wc] | t=] I az ea | sree eeFBG | 0010 sete Stromag safetyinmotion Contact Material [Switch- Jeonnection Fune- [Electrical data ing sys- tion | tem | e aa re EE j . as 8 a | & Hdl |g 3 [8 el te lee elil lalel| [2 [2 a Hae #\e a3 Sa leat gl 2) aa e\é . | ely Fae eales/ale|e] = a q | 8 Salegeen e|3 ae as © ee 5 ge a7 8s | 28 $15] |82)/82] 9) 2 i 3 | gee | E1¥ ®\sialsi/sls|ileelee/2/2/8] 2} e825] 8) = | 2/8 /8/8|8/2|3 [82 [82/2/38] 8] = | s8a8 | 3 | 5 Direct current DC i aE [+ 4 F i a oP : Z 7 q seg f° anise 7 a pars, 7 = 2 * 15a] cov | 10A | 250v er] fete ; E : 38a a : 7 ri eee | i fi q 4.1.6 Contact positions The required dimensions and weights in kg can be obtained from the respective GTES dimensional drawing, This can be supplied as a separate document by our after-sales services. iw ‘ountngloperating instructions Gear limit swich Type sores 51 «No. 1S1-00008 F 05.201244.7 Permissible radial force Stromag sateryin mation > y “ih | Fri lera oH abs F Les o 0 2 w 40 > om HTC T ambient temperature Finax = permissible radial force Fa side radial force Fs -side radial force Application example: speed nt = 1800 1pm ‘Ambient temperature 40 °C: Figs = 16 N ‘Ambient temperature 80 °C: Fingy = 9 N | = 25 mm (for standard shafts on GTESs according to protection class IP20) The following conditions must be observed: Fig. 2 + For drives with a chain drive system, timing belt system etc, the permissible radial force Fix must not be exceeded, + For protection class housings (except for CxZ and MC/MK housings), a grooved ball bearing is additionally mounted on the slide bearing. When using this housing, the permissible Fmax value can be doubled + Impactiike axial forces are not permitted on the drive shaft, For protective housings IP66 and IP6S, the curve value can be doubled when another ball bearing is fitted ‘Mountingioperating insinictions Gear limit switch Type series 51 = No. 151-0000 F + 05.20124.1.8 Type code ‘satey inmotion Stromag Stromag AG Hansastr.120, 59425 Unna Frel+49(0)2303102.0, Made in Germany Gotriebsendschalter Typ 51_75_B_MH_499 G Auftr. Nr xxxxX Nr, XXXxx Ref-Nr: XX0000X 61 | Switch type: GTES typo series 51 ] 75 | Usable | revolutions | Gear type B: 17-5, 29, 48, 75, 125, 205, 323, 540, 880, 1384, 2268, 3735, 5800, 9600, 16000 I Gear type DZ: 67, 110, 180, 280, 470, 770, 1200, 2000, 3300, 5200, 8700, 14200, B | Geartype Ni Without block adjustment B: | Block adjustment Z Dz:_[ Differential tooth gear ir MH | Housing type | MH: _| IP65, GTES mounted in an aluminium housing P55, GTES mounted in a plastic housing with a short housing cover 1P55, GTES mounted ina plastic housing with along housing cover Mz [IPOO/P20, without a protective housing IMixz: | 1P66, GTES mounted in a glass fibre reinforced polycarbonate housing x: Number of intermediate pieces (0..9) ‘GxZ:_|1PE5, GTES mounted in a glass fibre reinforced polycarbonate housing (compact) x Number of intermediate pieces (0..8) “4 | Number offited contacts: 1 - 16 99 | Type of contact | 99: | Contact (changeover) with screw connections, contact material: Siver (standard) 996: | Contact (changeover) with screw connections, contact material: Gold [o9L:_| Switch (changeover) with soldering pins (for PCB), contact material: Silver | | 99P: | Contact (changeover) with fiat plug connections, contact material: Siver | | 9977 | Contact (switch) with serew connections, contact materil: Silver 89A;_ | Contact (switch) with screw connections, contact material, Gold i 998: | Contact (changeover) with soldering pins, contact material: Gold | (990: | Contact (changeover) with stranded wire output, contact material: Silver fl | With encoderisensor = P: With potentiometer See Z 6 ‘Mountingloperating instructions Gear limit switch Type series 51 « No. 151-0004 F - 05.2012MRE) ev. 208 Stromag Safety inmotion — All switches with CE marking, other approvals are possible, see marking on the type plate or in the attached document: CSA Canada GOSTR Russia cUL USA BGV C1 Stage technology certificate cece China TAT Approval on request 44.9 Unit To fix the GTES, do not use any serew locking agent, see the operating instructions of the complete machine. NOTICE Damage to the GTES due to contact with liquid screw locking agonts. Plastic components may be softened and damaged by contact with liquid screw locking agents. > Prevent plastic components from coming into contact with liquid screw locking agents, 4.2 Dimensional drawing © NOTE Lak stromag Ac strongly emphasises that he technical details such as dimensions, weighs inka, tolerances, tightening torques as well as other technical data and units required for assembly, such as securing means and lubricants, must be obtained from the dimensional drawing Should this information be necessary during assembly, a reference will be made in the dimensional drawing at the respective point in this documentation, Adimensional drawing is supplied as a separate document and can be requested additionally from cour after-sales services. For this, the same product data is required as when ordering spare parts. 4,3. Marking on the product ‘The following data can be found on the housing of the GTES: Manufacturer's address, order number, designation, month/year of construction, marking, voltage Uj, current ly, @ NOTE Switches and housings have identical type plates. The data, for e.g. for a spare part order, must be read from the respective assembly group. \Mounting/operating instructions Gear limit switch Type series 51 « No. 151-C000¢ F + 05.2012ERE > 02 0 2000 Stromag safety motion 6 Construction and function 5.1 Component designations Fig. 1 Gear part 5 Flange 2 Switch component 6 Drive shaft, design with parallel key 3 Housing, IP65 shown as an example 7 Cam disc in the gear part 4 Adjustment worm 8.2 Design, task and function of the assembly groups The GTES consists of a gear component (1) and a switch component (2), which are accommodated in a hous- ing (3). The torque is transmitted in a positive locking way to the cam disc (7) by the continuous drive shaft (6). ‘The gear parts are made of high quality plastic and are maintenance-free. GTESs are manufactured as standard in protection class IPO0 as builtin switches. The GTES can be mounted in an aluminium housing of protection class IP65 or in a glass fibre reinforced polycarbonate housing in protec- tion class IP66 and IP65. For the protection class of the available designs, see the type code section 4.1.8. The planetary gears are made of thermoplastic material, The switching stages are constructed with the same parts as the gear stages, through the applied modular technique. In adcition, there is a cam disc (7) and an adjustment worm (4). ‘The gear and switching stages are mounted in a glass fibre reinforced plastic housing, see section 4.1.2 and section 4.1.3. The contacts are actuated by the switching stage cam discs. 5.2.1 Electrical connection versions Various connection versions can be supplied: + Screw connections for cross sectional area 0,5 ~ 1,5 mm?! AWG 22 ~ 16 For screw connections, the permissible tightening torque is max. 1 Nm. For screw connections, only copper conductors may be used for the wiring, + Flat plug 6,3 x 0,8 mm? IPOO without finger protection P20 with finger protection w _Fieainaroperaing isractons Gear it sitch Type seies 51 «No, 181-00008 F« 052012MRA cen 008 Stromag saferyinmation 5.2.2. Mounting position ‘The GTES can be mounted in any position with or without a housing, 5.23 Drive flange A. Elastic flange type F B Elastic ange type F#M * adjustment range Use of flange AB Flange | Operating speed | Torsion angle (with a torque of 5 Nm) | Comment F [mo = 1000rpm | 50,5" rot for MGM FAM [max = 1000 rpm_| 540.5" 7 ‘ot for MCI The following mounting conditions must be observed: If possible, the drive should occur via a flexible connection, for example a flexible diaphragm coupling, e.g, designs A/B. The ideal otive is carried out over a torsionally-stif flexible coupling with low axial and racial restoring forces, Therefore misalignments and offsets are counterbalanced, e.g. flange type F or type FM, see designs AB {not for MCIMK housings) + Implement the counter flange according to the dimensional drawing. ‘Mauningloperating instructions Gaar init even Type soties St + No. 751-0000 F +05EAU» om ror Stromag 5.3 Optional equipment available 5.3.1 Block adjustment Fig. 6 1 Block adjustment 2 Gear The construction type of the gear with planetary stages allows a block adjustment to be additionally fitted for single contact adjustment from gear size 2. The final gear stage is therefore equipped with a black adjustment ‘worm, All cam discs are adjusted together using this adjustment worm block adjustment (1). As such the relative ad- just ment of the single contacts to each other remains unchanged. When rotating the black adjustment worm by one revolution (360°), the cam discs rotate to the right by 0,575" (view from the B-side of the GTES), © NOTE When using a DZ gear, block adjustment is not possible. Fr 082012 ‘Wouningloperating netrucions Gear Tn switch Type series 51 NoHRA 20.00 2808 Stromag safety notion — 5.3.2. Special cam discs A) 8) j = Fig. 7 Cam anglelproduction angle diagram Effective cam angle Application examples Effective cam angle 15° Effective cam angle 60° Effective cam angle 90° Effective cam angle 45° Role of the contact enar ‘Switching point radius Nouaa The cam disos are named after the effective cam angle. For cam discs of series 61, this corresponds to the switching point angle on the switching point racius of the cam disc. The production angle results ftom the design of the cam dis. ‘Any cam angles (15° - 345¢) can be supplied as a special design on request. The usable revolutions enabled by a cam cisc on a GTES drive shaft, result in the folowing: 360" U_ = Usable revolutions a = camangle 1 = gear ratio ‘Mountinloperaina instructions Gear limit switch Type sovies 51 +No. 181-00008 F + 082012 aARE» vos 050706 Stromag — ‘safety inmotion 6.3.3 Indicator discidial (optional) for the block adjustment display DD-140183/ Fig. 8 1 Cam disc 4 Dial, S* separation 2 Adjustment worm of the final cam disc 5 Indicator 3. Indicator dise (optional) By means of one of the indicator dises (3) altached to the back (B-side) of the GTES, the block adjustment set- ting can be read from the dial (4) on the back panel. The indicator disc shows the position of the final cam disc. After adjusting the final cam disc, the indicator (5) should be placed at zero. The indicator disc is clamped and can be rotated by hand, 5.3.4 Design with position feedback system Fig. 9 B ~~ Wieurtinaloperating instructions Gear imi switch Type series 51 *No, 187-00008 F » 052012HA» v0.00 vor18 Stromag safety inmotion Fig. 10 Fig. 1 ‘The position feedback system is possibe in the following designs: Design| Version Description ‘Design wth encode. X inpulses per evoion ofthe erive shat Second | The driveshaft is paceed to the ve from the encoder through the GTES. a shaft end 7 Design with absolute encoder. Output signals can be continued via a terminal group or plug. The dive shat is passed tothe dive from the absolute encoder through the GTES sign wi single tum rotary encoder. Output signals canbe continued vi 8 terminal group 6° B N | plug. The single tu rotary encoders actuated va potentiometer counting N with potentiometer. Ouput sigale can be continued vie a teminal group “The ce seared out ia @ coupling wth 6 mm bore (nly se variable essor vith a shaft c diameter of 6 rm) Nhe poteniiometer is acluated via he potentiometer Souping N ran, S45 ‘S| Max angle ofrotaton = 1470" (945° 4.285) fo aring mat-olpotentometers = NOTE ] For designs with potentiometers, the GTES is supplied premounted, The potentiometer must be se- curely mounted during assembly. ‘Nountngioperatng insvuctions Gear tril switch Type sores 51 » No 1S1-0000d F +05 3012 BHRT vorv0 5:08 Stromag ‘ 2 safetyinmotin @ NOTE For designs with Werltex absolute encoders, the response of the angle sensor is adjustable. For the adjustment, manual 151-90135 can be supplied, see section 11.2. 5.3.6 Design with heating resistor a) 5) ° pre coz DD1 40285V /Fig. 12 A PTC heating B_ View of PTC heating 1 PTC heating group © Circuit diagram 2 Connesting terminal To avoid water condensation, a heating resistor can be mounted in the switch room. This heating is designed so that a heat output of approx. 2.5 Walls or 4 Watts is available, depending on the voltage. The electrical connection is (Up) 12 ~ 36 V AC/DC (max. 1,5 A AC/DC) or 110 - 260 V AC/DC (max. 4 A AC! Do). ‘The PTC heating Is self-regulating and temperature-limiting, and thus leads to an automatic adjustment to the ambient temperature. The connection is via a 2-pole terminal block. ‘The heating resistor and terminal block are mounted to a support plate on the back of the GTES with screws and nuts, size M3. ‘ATTENTION Risk of accidents due to hot surfaces ‘The surface of the heating can exceed 60 °C. > Always allow components to cool down fist. Specific technical values Design: Up 12-36 V AGIDC 110 = 250 V AGIDC Heat output (in ined out condition) | approx. 2.5 Watts —__ | approx. 4 Watts PTC cooling resistor (at 25°C) R520 0 + 35 % T Ro51500 0 + 35% PTC reference temperature 50°C : [50°C ae = ia Protection class (VDE 0100, 0160) w - t Comet cable 2x 0.78 mm? silicone cable Radiator ‘Anodised aluminium Weight [approx 40.9 appx 40g a Tauningloperating insrucions Gear ii switch Type soos 51 + No. 1S1-00008 F 05.2012HE) vo 10 207008 Stromag safetyinmotion 6 Assembly 6.1 Special safety guidelines ‘CAUTION. Risk of accidents caused by live components For all work on components or individual parts, the machine must be switched off and secured against non-intended reconnection. > Check that the machine is de-energised before beginning the work. CAUTION. Risk of accidents caused by rotating components Risk of entanglement in the area between the GTES and the machine due to rotating components. > The operator must install a covering above the connecting flange. NOTICE Damage to the machine due to the incorrect adjustment of the GTES When the GTES has not been adjusted, traverse movements of the machine can lead to damage. > Before commissioning the machine, always adjust the GTES first in accordance with the specifica- tions in the mounting/operating instructions. The installation regulations applicable on-site and the mounting instructions of the machine manufacturer must be observed. 6.2 Conditions for assembly and fixing Required assembly space: + 1,4 times the length of the housing Assembly sequence: + Mechanical assembly, see section 6.3, + Electrical connection, see section 6.4. + Switching point adjustment, see seotion 6.6. + Completion of the housing, see section 6.7. 6.21 Special tools A special tool is not necessary for standard designs. 6.2.2 Assembly precision Avoid misalignments and offsets between the drive shaft of the GTES and the machine ‘Mountingioperating inetractions Gear limit ewitch Type series 51 + No. 181-0004 F + 05.2012HA) o01.H0 50700 Stromag safety inmotin 6.2.3 Tightening torques Unless otherwise specified, the screws should be tightened according to the tightening torques provided in the DIN Machine and adjacent consiruction fixing elements must be tightened according to the manufacturer's instruc tions, Location/connection Tightening torque [Nm] Comment Flange onthe machine housing | See section 63 etseq | See operaling insrucios af he compe machine Housing (eet) on the machine | See secion 63 et seq, | See operating instructions of he complete machine Earth conductor iNm_ See section 6.4.4 ‘Screw connection on the contact | 1 Nm See section 6.4.2 iF Housing cover with IP65 25Nm ~__ | See section 6.7.2 and section 67.3 Housing cover with IP65. 25Nm_ See section 6.7.3 6.2.4 Requirements for the connecting components ‘The GTES can only be fitted on machines that have a CE marking. 6.3 Assembly mechanics Before assembly of the GTES, the machine must be suitably positioned so that the installation space is easily accessible, © NOTE cress with «preset svitching postion are provided with transper lock ‘The lock may only be removed directly before assembly. For assembly, the machine must be located in the corresponding predefined position. © NOTE > Screw tightening torques, > screw locking agent to be used, if necessary. © NOTE 1 The instaition space must be and remain dustree and cry % ‘Wountngioperaing wsirucions Goar limi swich Type seies 51 = No, 181-00008 F + 05-2012AA) 001.00 59108 Stromag safetyin motion 6.3.1. Assembly design IP20 (without housing) Noun te GTES 1, The connection between the dive sha ofthe GTES onthe machine" and the machine must be positively locked O-s @-g 2. Depending ante instalation condos: Mount the GES onthe housing or input side sing Soren + e 8 3 °. 2 g B 2 = ec ie® § : = elt| 3 é 2 2 }2 & a e @ | 4 | Housing [see operat | Uniss oth Side |inginsruc- | ernise tons ofthe | spect in machine | tre operet- ing nsruc- tone of he machine 13Nm @ | 3 | wputsde [ms |25Km 6 mm deep 3. For adjusting switching points, see section 6.6.2. 6.3.2 Housing assembly, IP65 Mount the GTES. 1. The connection between the drive shaft (1) ofthe on the machine GTES and the machine must be positively locked. 2. Depending on te instalation cantons: Mount the GTeS on the housing oF nput ete ing screws 3 & _|% 2 £18 s eS 2 il2 Z @ | 4 | foes Unless a ae” ingistuc. | ermoe Boeorte | roctedin oe | ogee | ing instruc treet he ea be @ | 3 | inputside | M5 2.5Nm I Samm deep 3, For adjusting switching points, see section 6.6.2 4, Mount the housing cover, see section 6.7 ‘Mouniingioperating instructions Gear limit swiich Type series 51 - No. 151-0004 F + 05.2012,MRE) c01.10 9508 Stromag — safety inmotion — 6.3.3. Housing assembly, IP66 Mount the GTES 1. The connection between the drive shaft of the GTES ‘onthe machine and the machine must be positively locked. 2. Mount the GTES (1) with screws. 3 s 3 = eles. 5 : e/3 2 2 peless | 8 : | 2 22 = apes @ | 3 | drvesie | Me [25Nm Bmmdeep | Fig. 18 3, For adjusting switching points, see section 6.6.2. 4. Mount the housing cover, see section 6.7. 6.3.4 Assembly of the flange design, BS Mount the GTES 1. The connection between the drive shaft of he GTES| on the machine and the machine must be positively locked. a 2, Mount the flange (1) with screws. g 8 5 5 5 g &|§ § 5 Bele ese 8 ® (2) | min. | drive side | M6, ofset | See operat 3 by 120" | ing instrue- (evenly dis- | ons of the Fig. 16 tebuted on | machine the crcum- ference) 3. For adjusting switching points, see section 6.6.2. 4, Mount the housing cover, see section 6.7. bs Tourtng/operaing instructions Gear Init wich Type series 51 No, 151-00008 F 05.20136.3.5 Assembly of the mounting bracket, B3 Stromag — safetyinmotion Mount the GTES 1. The connection between the drive shaft of the GTES onthe machine and the machine must be positively locked, 2. Mount the mounting bracket (2) with screws. 3 8 3 2 ee g $ fe 8 5 2 2/2 4 a - Hy | a | Dotormined | See operat: | See operat- | by the de- | ig instuc- | ing instruc: sign [tions ofthe | tons ofthe machine machi 3. For adjusting switching points, see section 6.6.2. 4. Mount the housing cover, see section 6.7. 6.4 Electrical assembly After electrical assembly or maintenance, the safety measures applied must be tested (e.g. ground resistance). The connection of the stranded wire and soldering pin must be carried out by an electrician according to the Electrical Code of Practice. ‘The safety guidelines attached to the GTES must be observed 6.4.1. Insert the connection cable into the GTES Insertion of the 1, Insert the machine-side connection cable via the ca- connection cable ble entry point (1) in the switch housing © NOTE L__ the cable screw connections used corre- ‘spond to protection class >IP66. When mounting the cable, itis especially important to ensure that after insertion, the union nut (2)is thoroughiy tightened (depending on the cable manufacturer, 2-3 Nm). As the plastic sheath remains deformed at the clamping point in the cable gland with some cables, retighten the clamping nut as necessary after 2 weeks. ‘The cable entry point for the GTES should be carried out in such a way that no water can be conducted by the cable to the cable gland. ‘io, 151-00004 F + 08.2012 \Mountingioperating instructions Gear limit switch Type series aON en Stromag safety nmotion 6.4.2 Connect the screw connections Connection to Contacts with screw connections are generally supplied the screw con- _ with protection against accidental contact. For these nections contacts, it must be ensured that before commission- ing, all screw connection screws are firmly tightened, whether or not they are used with a cable, 1, Strip the ends (1) of the connecting cables by 6 mm. 2. Plug the cable in and tighten the screw connection (2) using a screwdriver, see section 6.2.3, 6.4.3. Connect the flat plug Conneetion with CAUTION flat plug Risk of accidents caused by live compo- nents For contacts with a flat plug connection and voltages over 25 VIAC of 60 VIDC, fully insulated flat plugs must be used by the customer as a protection against acci- dental contact > Ifonly the NC function is required for the change- ‘over contacts, the NO connection that is not re- ‘quired must also be provided with a flat plug sleeve as a protection against accidental contact. 11, Prepare the ends of the connecting cables with a flat plug, 6 mm (1). 2. Fit the cable and check that itis securely seated on the tongue (2), 6.4.4 Connect the earth conductor for IP66 housings Earth conductor An earth conductor of up to 1,5 mm? wire cross-section connection cof the connecting cable) can be connected and looped via a bridge connection (1) on the rear contact carrier. © NOTE This design is only required for the CSA and cUL market, 41. Strip the ends of the earth conductors by approx. 6 mm. 2. Plug the cable in and tighten the screw connection (2) [2,5 Nm], see section 6.2.3. % ‘Wauntngiaperatinginsracions Gear limiAEA > e010 2001 Stromag safetyinmotion 6.4.6 Connect the earth conductor for IP65 housings Earth conductor The earth conductor is laid on the housing. er 1. Strip the ends of the earth conductors by approx. 6 mm. Provided with a ring terminal end (2), ifneces- ‘sary. (1) [2,5 Nm), see section 6.2.3, 6.5 Wiring diagram 6.54 Electrics ‘The contacts can be freely assigned. However, itis recommended that emergency stop functions are laid on the first contact. 6.6 Switching point adjustment Adjustment procedure: + Remove the cover. + Carry out the adjustment + Remount the cover immediately. After the switching point adjustment, immediately seal the GTES with the housing cover so that no dust or water can enter and affect the safety off switch,ERA» oo 20 se Stromag 6.6.1 Mode of function 1 Cam dise A Effective cam angle 2 Adjustment worm B Usable cam disc angle Each contact has a cam disc assigned to It that is continuously adjustable. The cam dises (1) can be adjusted with the adjustment worm (2) independently of one other. This adjustment can be carried out without first loos- ening the parts. The adjustment worm is located in the selocking device. The adjustment of the adjustment ‘worm can be carried out with 10 mm screwdrivers or 4 mm Allen keys. Gear ratio, see section 4.1.2 and section 4.1.3. + By rotating the adjustment worm to the right, the rotation of the cam disc is equally to the right (view from the B-side of the GTES), ‘The cam discs are designed so that a maximum nominal travel and overtravel are available. Cam discs with other nominal travels can be ordered as special cam discs and mounted in the factory. No damage is caused to the GTES when the overtravel is exceeded. However, the contact may open or close again. 6.6.2 Adjusting the switching points Adustment of caution the switching Risk of accidents caused by live components point - propara- tions “There are live components in the area of the electrical connections, > Ensure that the live connections in the GTES are covered with a protection against accidental contact and that no contact with the connections is possible To prepare the switching point adjustment, carry out the following steps: 1, Carefully move the machine manually into the designated switch-off position of the GTES. 2. Switch the machine off and secure it against unintentional commissioning. R ‘Wounting/operating instructions Gear imit switch Type series 51 » No. 151-0004 F + 05.2012EOE) 20 0a Stromag safety inmotion 3, Loosen the housing cover screws, and, if applicable, remove the GTES housing cover. ‘CAUTION. Risk of accidents caused by live components When in open condition, the inner area of the GTES must be protected from dust and water. > Protection classes IPOO and IP20 must be used dust-free, CAUTION Risk of accidents due to rotating parts To adjust the switching point, the machine must be switched on, proceed as descri- bed below: > Leave the movement area of the machine. > Start the switching point at a safe distance from the machine, > Switch the machine off and secure it from switching back on. > Carry out the adjustment of the switching point that was started, Adjustment of To adjust the switching point, proceed as follows: Pent 1. Adjust the switching point wth he adjustment worm ment (1}1n+1) of the switching cam. Fcjstnent worm 6 Book aduatment (if applicable) ‘Adjustment warm 1 ~ [Contact 1 Adjust vonn2 Contaci2 [Adjustment worm 3; | Contact 3 ‘Adjustment worm 4 Contact 4 ‘Adjustment worm 5 Contact 5. Adjustment worm Contactn | Adjustment worm n+; Potentiometer adjust.) ment (it applicable) | 2. Adjust each switching cam. 3. All adjustments must be looked at in an inspection found and checked for functionality, 4. Mount the housing cover of the GTES, see sec- tion 6.7. 6.7 Complete the housing ‘When fitting the housing cover, ensure that the screws are fully and equally tightened in order to avoid a poor contact pressure of the seal e NOTE \Mounting/operating instructions Gear limit switch Type series 51 » No. 151-0004 F + 05.20126.7.4. Mount the MH housing, [P65 Housing cover 1. Check the housing cover (2) seal (3) for cracks or assembly damage. NOTE, Replace damaged seals. 2. Fit the housing cover with the seal 3. Fix the housing cover with 4 screws (1), see seo- tion 6.2.3 6.7.2 CxZ, MxZ housing, mount 0 - 1 intermediate piece Housing cover 1. Check the housing cover (3) seal(s) (1) and the in- assembly, 0-1 termediate pieces (2), if applicable, for cracks or intermediate damage. piece NOTE L_ Reviace damaged seas, 2. Fit the intermediate pieces, if applicable, and the housing cover. 3. Fix the housing cover with 4 screws (4), see sec- tion 6.2.3, 6.7.3 Mount the CxZ, MxZ housing from 2 intermediate pieces Housing cover According to the switching point number, the housing assembly, from 2. cover (3) will be extended with spacers (2). intermediate «Check the seals) (1) of the cover and the intermeci- eee ate pieces for cracks or damage. ® NOTE Replace damaged seas 2, Fitthe intermediate pieces and housing cover. 3, Fix the housing cover with 4 nuts (4), see sec- tion 6.2.3. u ~WiinaZoperting instacions Gear ii swt Stromag safety n mation ich Type saris Si» No. 157-0008 F + 05.2012HRA) om ne 27200 Stromag — safety nmetion — 6.8 Correct disposallrecycling of operating and auxiliary materials. Materials that can be recycled must be included in the waste disposal cycle, Local regulations in the country of operation determine the disposal of components, 7 Operation 7.1 Special safety guidelines. See operating instructions of the machine. 7.2 Initial commissioning The adjustment of the GTES is only permitted when the machine is at a standstill, 7.3 Use Use of the GTES is not necessary, see the operating instructions of the machine. 7.34 Operating conditions See section 4.1 7.4 Recommissioning No specific measures are necessary for recommissioning, 7.5 Decommissioning 7.54 Temporary decommissioning No specific measures are necessary for temporary decommissioning. 7.8.2 Final decommissioning No specific measures are necessary for final decommissioning Dispose of materials according to local regulations, 8 Maintenance and inspections 8.1 Special safety guidelines CAUTION Risk of accidents due to non-observance of the safety guidelines There is a risk of accidents ifthe general safety guidelines are not observed. > All safety guidelines must be observed, see section 2, 8.2 Measures for environmental protection ORY, RECYCLING ome conan ea any anonyme crn oe loon ina cortect and environmentalysriendly way ‘Mounting eperaling instructions Gear lit switch Type series 51 « No. 151-0004 F - 05.2012 sHT > er ro 1708 Stromag = safety inmotion — 8.3 General points ‘The GTES switching points are checked as part of a performance check of the machine. © NOTE When the GTES is used in lifting devices, the emergency limit switch must be inspected according to the accident prevention regulations before work begins. 8.4 Maintenance and inspection intervals In principle, no maintenance work or inspections are necessary for the GTES. 8.4.1 Cleaning Dust deposits on the housing of the GTES are irrelevant in terms of the function. The dust can be removed dur- ing maintenance of the machine with a dry cloth. NOTICE Damage to the GTES caused by cleaning agents/solvents, Contact with cleaning agents or solvents may lead to damage. > Any contact with cleaning agents or solvents must be avoided. NOTICE Damage to the GTES due to contamination Dust deposits on the GTES must not be removed with compressed air. By cleaning with compressed air, dust can enter the contact and the gear, and affect the switching capacity. > Never hold a compressed air jet in an open housing > Only use dry cloths for cleaning, © NOTE tre housing cover seals must be replaced as necessary after repeated opening ofthe housing cover 9 Troubleshooting 9.1 Operational issues and their solutions No typical operating issues are known, should you have any queries regarding adjustment or commissioning, please contact our after-sales services, see section 11.2. 10 Disassembly 10.1. Special safety guidelines ‘CAUTION. Risk of accidents due to non-observance of the safety guidelines ‘There is a risk of accidents if the general safety guidelines are not observed. > All safety guidelines must be observed, see section 2, % ‘aningioperating natractone Gear init switch Type sees St » No, 1S1-00004 F = 06.2012HRA > 12.10 018 Stromag safety mation 10.2 Removing the GTES Disassembly of the GTES Is carried out in the opposite way to assembly. + Switch the machine off and secure it from switching back on, + Remove housing cover, if applicable. + Remove connection cable. + Remove the GTES. 10.3. Final decommissioning GTESs that have been finally decommissioned can be recycled. 41 Ordering spare parts ‘We only accept warranty claims for genuine spare parts, We express clearly that the assembly andlor use of parts other than the genuine spare parts supplied by ourselves, can negatively change the given constructional characteristics of the GTES and safely can thereby be directly andior indirectly affected. For damage caused by the use of spare parts and accessories that are not approved by GKN Stromag, as well as the incorrect replace- ment of spare parts, GKN Stromag AG is precluded from any warranty claims. Please bear in mind that special manufacturing and delivery specifications often apply to our own as well as to foreign parts and that we always offer spare parts according to the latest technical specifications and current legal regulations. 14.1 Data for ordering spare parts © NOTE ‘Switches and housings have identical type plates, The daa, for e.g. for a spare part order, must be read from the respective assembly group. The following data is required for ordering spare parts: + Order number: See section 4.3, + Type series and design: See section 4.3. + Designation: ‘Spare part designations can be obtained from the product overview, see section 5.1. Please contact our af: ter-sales services for more detailed information, see section 11.2. + Quantity 14.2 Service address ‘The address for aiter-sales services and the spare parts sales department is: GKN Stromag AG Hansastrafe 120 D-59425 Unna Tol.: +49 (0) 2303 102-243 service.stromag@gkn.com © NOTE ‘Should you need the assistance of a service engineer, please contact our Technical after-sales ser- vices al the above address, ‘Mounting‘operating instructions Gear ln switch Type series 81 » No. 1581-00004 F + 05.2012HA v0.10 5708 Stromag =afetyinmotion 12 EC Declaration of Conformity EC - Declaration of Conformity Manufactuerer GKN Stromag AG HansastraBe 120 59427 Unna Responsible for documentation _ Jurgen Weseke Designation Geared Limit Switch Variants/Exceutions Aluminium housing, Plastic housing, without housing Series 51 Serial number from 1514-00000 to 151-06499 The a.m. product masters the following relevant harmonisation instructions of the Community. + Directive 2006/42/EG + Directive 2004/108/EG + The directive 2006/95/EG was adhered to regarding their safety objectives (s. appendix I No. 1.5.1 of the directive 2006/42/EG) Applied harmonized standards. - EN 12100 EN 60947 - 5-1 ~ EN 60947 - 5 - 1 Appendix kK EN 60529 EN 13849 - 1 EN 13849 - 2 EN 61000-6-2 - EN 61000-6-4 Fitting of the CE - Marking according to directive 2006/42/EG Appendix IT A Unna, March, 14, 2012 x Jurgen Weseke Rudiger Grewen (Head of R&D) (Head of Qa) Document: 151-05408- Fig. 28 ‘Wountingloperating instructions Gear limit switch Type series 51 ~ No, 151-00004 F - 05 2012‘a Lan sys Stromag safetyin motion iMoaningloperating Wsirustions Gear init evich Typa saree 81 - No. 151-0004 F + 05.2012 3EAI > cor we sera Stromag safety in motion Cr Te ear) Deyroii Tel. +49 (0) 2303 102-0 Deer Par eres ei ea Ce Cee Cries Pee ae) DE yr Tel.: +49 (0) 2303 102-243 Pee aro ee