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Introduction HS 394‐2/HS 294‐2
INTRODUCTION
Congratulations on your purchase of the HS394-2/HS294-2. This Owner's / Operator's
manual will provide you information regarding safe operation, operational instructions,
maintenance and care. Fully understanding this manual and following all of the instructions
herein will provide the knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.
1‐1
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Table of Contents
Troubleshooting
Related Manuals for Hisun HS394-2
Summary of Contents for Hisun HS394-2
- Page 1 Introduction HS 394‐2/HS 294‐2 INTRODUCTION Congratulations on your purchase of the HS394-2/HS294-2. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable vehicle operation.
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Page 2: Important Manual Information
Introduction HS 394‐2/HS 294‐2 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual by the INJURY OR DEATH. following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine. -
Page 3: Important Notice
Introduction HS 394‐2/HS 294‐2 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. - Page 4 Introduction HS 394‐2/HS 294‐2 NIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Lift Cylinder-Retract Diesel Fuel Lift Cylinder-Extend Engine coolant-Temperature Lift Cylinder-Float...
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Page 5: Table Of Contents
Introduction HS 394‐2/HS 294‐2 Table of Contents Subject Page Subject Page Introduction Starting Important manual information Seat belt Important notice Head light switch Universal symbols Emergency light switch Location of parts Turn signal light switch Illustrated contents Brake pedal Safe operation Range gear shift lever Safety instructions 4WD lever Operation... - Page 6 Introduction HS 394‐2/HS 294‐2 Checking brake fluid level 10-7 Adjusting engine valve clearance 10-19 Checking brake pedal 10-8 Every 1500 hours 10-19 Checking parking brake 10-8 Checking injection and fuel pump 10-19 Checking gauges meter and easy Every 1 year 10-19 checker lamps 10-8 Replacing air cleaner primary element Checking head light turn signal light...
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Page 7: Location Of Parts
Introduction HS 394‐2/HS 294‐2 LOCATION OF PARTS 1‐7 ... -
Page 8: Illustrated Contents
Introduction HS 394‐2/HS 294‐2 ILLUSTRATED CONTENTS 1‐8 ... - Page 9 Introduction HS 394‐2/HS 294‐2 1‐9 ...
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Page 10: Safe Operation
Safe Operation All operators, including experienced vehicle drivers Do not wear loosen articles of clothing during operation, as these can be drawn into or passengers, should carefully read and fully moving parts on the vehicle and could cause understand this Users Manual, and operate strictly as the manual states in order to achieve the best a severe injury to occur. -
Page 11: Operation
Safe Operation and cause injury. turn at different speed. Otherwise, the This vehicle is designed and manufactured vehicle may turnover. for off-road use only, so never drive on paved 10. Never drive over terrain such as a ditch, a roadways. hole, dams, excessive mud, or the vehicle can get stuck because of the vehicles 2. -
Page 12: Driving On A Slope
Safe Operation Always check for people or obstacles behind the Under all conditions, both operator and vehicle before shifting the vehicle into reverse. passengers should wear helmet Avoid a collision with an obstacle or person. protective equipment. Park the vehicle on a firm, flat area. If parking on Driver should slow down according to road a slope, you should use parking brake, remove conditions, terrain, visibility conditions. -
Page 13: Parking
Safe Operation lowered, lock the cargo bed in place before down before checking the coolant level. operating the vehicle. Never driving before Otherwise, you could be burned by hot fluid securing and locking the cargo bed. or steam blown out. No smoking when adding electrolyte or 8. -
Page 14: Warning And Caution Labels
Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9） （10）... - Page 15 Warning Labels （11） （12） (13） (14)
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Page 16: Servicing Of Vehicle
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. -
Page 17: Specifications Table
Specifications SPECIFICATION TABLE Model Specification HS191MR for HS294-2 Make HS1102MV for HS394-2 1 cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled 9.6±0.1:1 for HS294-2 compression ratio 9.7±0.1:1 for HS394-2 91.0×84.0 for HS294-2 Bore × stroke 102.0×90.0 for HS394-2 546cc for HS294-2... - Page 18 Specifications Model Specification Rear tyre track mm (in.) 1285 (50.59) Forward overhang mm (in.) 460 (18.11) Rear overhang mm (in.) 600 (23.62) Ground Clearance mm (in.) 310 (12.2) Turning diameter m (in.) 8.6 (28.22) Max. rolling weight (Towing Capacity) kg (lbs.) 600 (1323) Payload capacity kg (lbs.) 150 (331) Weight...
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Page 19: Vehicle Limitations
Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others. -
Page 20: Pre-Operation
Pre-Operation DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake “ON”... -
Page 21: Operating The Engine
Operating the Engine NOTE： CAUTION： The parking brake warning lamp (P) comes To avoid personal injury： on while parking brake is applied and goes Read "SAFE OPERATION" in front of this off when it is released. manual. Read the danger, warning and caution labels located on the vehicle. -
Page 22: Cold Starting
Operating the Engine 3. Push the accelerator pedal down slowly. IMPORTANT: Because of safety devices, the engine will not start except when the gear shift lever is placed in the “NEUTRAL” position and the brake is depressed. ■ Cold Starting When the ambient temperature is below - 15℃( 5℉), the engine is very cold. -
Page 23: Operating The Vehicle
Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New How a new vehicle is handled and maintained Vehicles determines the life of vehicle. The lubricating oil is especially important for a A new vehicle just off the factory production new vehicle. -
Page 24: Head Light Switch
Operating the Vehicle ⑫ Emergency light "OFF" ⑬ Winch cable release ⑭ Winch cable pulled up NOTE： Turning the head light switch to the “ON” position causes the following lamps to light simultaneously. Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature ①... -
Page 25: Brake Pedal
Operating the Vehicle NOTE: loads. The turn signal light switch is only When driving on icy, wet or loose operative when the key switch is in the surface, make sure the vehicle is “ON” position. correctly loaded to avoid skidding or If the emergency light switch is pressed to loss of steering control. -
Page 26: 4Wd Lever
Operating the Vehicle correctly loaded to avoid skidding and Select proper gear and engine speed loss of steering control. Reduce the depending on the types of job. speed and engage front wheel drive. Before exiting vehicle, shift the gear shift ... -
Page 27: Stopping
Operating the Vehicle ■ Fuel Gauge Park the vehicle on a flat place. When the key switch is “START”, the fuel gauge indicates the fuel level. Be careful not to fully empty the fuel tank. Otherwise air may enter the fuel system. ①... - Page 28 Operating the Vehicle ① Coolant temperature gauge The hour meter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. ① Hour meter The speedometer indicates the traveling speed. ① Speedometer...
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Page 29: Winch Mount Plate
Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ① Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer. -
Page 30: Service Intervals
Maintenance and Adjustment CAUTION: To avoid personal injury and vehicle damage: Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer. - Page 31 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every Check ○ ○ ○ ○ ○ ○ ○ Fuel filter 100 hrs element Every Replace ○ 100 hrs Every Check...
- Page 32 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every 2 Coolant Change years Service as Fuel system Bleed required Fuse Replace Light bulb Replace NOTE: ◆...
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Page 33: Periodic Service
Periodic Service ① Turn switch ② Front hood cover CAUTION: ■ Operator’s Seat To avoid personal injury: To open the seat, raise the seat to the forward OPEN FRONT position. HOOD COVER AND SEAT CAUTION To avoid personal injury from contact with moving parts: ... -
Page 34: Adjustment Of The Steering Wheel
Periodic Service HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury: When servicing under raised bed, make ● sure safety support properly mounted. ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, severe burns could result. ■... -
Page 35: Front And Rear Shock Adjustment
Periodic Service NOTE: Never turn adjusting mechanism beyond minimum maximum settings. Spring preload 1. Loosen the locknut. 2. Turn the spring preload adjusting nut in direction ⓐ to increase the spring preload ① Gas spring and thereby harden the suspension, and in direction ⓑ... -
Page 36: Rebound Damping Force
Periodic Service 1. Rebound damping force adjusting screw Spring Preload Setting(Front) Minimum(soft): 332mm(13.07 in) Compression damping force Maximum(hard): 442mm(17.40in) Turn the compression damping force adjusting screw (use 3.0 Allen wrench) in direction ⓐ to Spring travel setting(Rear) increase the compression damping force and Minimum(soft): 402mm(15.83in) thereby harden the damping, and in direction Maximum(hard): 502mm(19.76 in) -
Page 37: Jack-Up Point
Periodic Service ■ Rear End assemblies on the left and right side to the same setting. Uneven adjustment can Jack the rear only after placing a wooden cause poor handling and loss of stability, block under the right and left frame tubes for which could lead to an accident. -
Page 38: Checking And Refueling
Periodic Service ■ Checking and Refueling CAUTION To avoid personal injury: Do not smoke while refueling. Be sure to stop the engine before refueling. Turn the key switch to “ON”, check the amount of fuel by the fuel gauge. Fill fuel tank when fuel gauge shows1/4 or less fuel in tank. -
Page 39: Cleaning Radiator Screen
Periodic Service ① Recovery tank ① Radiator screen ② FULL IMPORTANT ③ LOW Radiator screen must be cleaned from debris to prevent engine from overheating IMPORTANT If the radiator cap has to be removed, ■ Checking brake fluid level follow the cautions above and securely re tighten the cap. -
Page 40: Checking Brake Pedal
Periodic Service 2. If it is below the “LOWER” mark add brake with the key switch in the "ON" position and fluid . the parking brake indicator should come on. To release the parking brake, depress the parking pedal. Make sure the parking brake warning lamp on the display goes off when parking brake is applied. -
Page 41: Checking Tire Inflation Pressure
Periodic Service EVERY 50 HOURS damaged or not. ■ Greasing 2. If the boots are cut crashed or show signs of deterioration, consult your local Apply a small amount of multi-purpose grease dealer. to the following points every 50 hours. If you operated the vehicle in extremely wet and muddy conditions lubricate grease fittings more often. -
Page 42: Checking Engine Start System
Periodic Service ① Range gear shift lever pivot (spray type grease ) ① Range gear shift lever ■ Checking engine start system ■ Checking wheel bolt torque CAUTION CAUTION TO avoid personal injury To avoid personal injury Do not allow anyone near the vehicle Never operate vehicle with a loose while testing. -
Page 43: Cleaning Air Cleaner Primary Element
Periodic Service ■ Cleaning air cleaner primary element Remove the air cleaner cover and primary element. Remove the sponge material from its frame. Wash the sponge material gently but thoroughly in solvent. Squeeze the excess solvent out of the sponge material and let it dry. ①... -
Page 44: Checking Battery Condition
Periodic Service ◆Check fuel line and fuel filter. CAUTION To avoid personal injury: Be sure to stop the engine and remove the key when attempting to make the following checks and changes. Never fail to check the fuel lines periodically the fuel lines are subject to wear and aging fuel may leak out onto ①... -
Page 45: Adjusting Toe-In
Periodic Service ◆Direction for storage When the battery is being activated, hydrogen and oxygen gases in the When storing the vehicle for a long period, battery are extremely explosive. keep remove the battery from the vehicle, store open sparks and flames away from the in a dry place out of direct sunlight. -
Page 46: Cleaning Muffler
Periodic Service Retighten the lock nut. IMPORTANT: IMPORTANT Visually check the muffler for cracks or Keep the equal length of the left and right holes in the body, welds or pipes at tie-rod. regular intervals. USDA approval requires clearance ■... -
Page 47: Replacing Engine Oil Filter
Periodic Service drain the oil into an oil pan. the mounting surface. Tighten filter by After draining, reinstall the drain plug. hand an additional 1/2 turn only. Fill with the new oil up to the upper notch After the new filter has been replaced, the on the dipstick. -
Page 48: Checking Brake Pedal
Periodic Service After running the engine for a few minutes, ◆ Checking the brake pedal stroke stop the engine and check the oil level Less than 120mm (4.7in.) again. Add oil to the prescribed level. Pedal stroke On the pedal Oil capacity [Filter exchanged] 1L (1.05U.S. -
Page 49: Checking Radiator Hose And Clamp
Periodic Service ■ Checking Radiator Hose and Clamp more than the boiling point, which is called Park the vehicle on a flat surface and raise the “Overheating”. cargo bed. Check to see if radiator hoses are Stop the vehicle operation in a safe place properly fixed every 200 hours of operation or and keep the engine unloaded idling. -
Page 50: Every 400 Hours
Periodic Service ◆ Tire Tread Depth Always replace the tires when the tread depth is worn to minimum allowable. ① Drain plug IMPORTANT: Do not operate the vehicle immediately ① 3mm(0.12in) after changing the transmission fluid. Run the engine at medium speed for a few EVERY 400 HOURS minutes prevent... -
Page 51: Every 500 Hours
Periodic Service “PERIODIC SERVICE” section.) EVERY 2 YEARS ■ Changing Brake Fluid Consult your local Dealer for this service. (See “Checking Brake Fluid Level” in “DAILY CHECK” in “PERIODIC SERVICE” section. ■ Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury: ... -
Page 52: Anti-Freeze
Periodic Service Do not mix different types of Antifreeze. 10. Check coolant level of recovery tank and The mixture can produce chemical reaction add coolant if necessary. causing harmful substances. Antifreeze is extremely flammable and Coolant capacity 1.8L(1.89U.S.qts.) explosive under certain conditions. - Page 53 Periodic Service NOTE: antifreeze mixing ratio must be less than above data represent industry 50%. standards that necessitate a minimum Freezing point Boiling point VOL% glycol content concentrated antifreeze. Anti-freeze ° ° ℃ ℃ When the coolant level drops due to evaporation, add water only to keep the antifreeze mixing ratio less than 50%.
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Page 54: Replacing Mini Fuses
Periodic Service STORAGE ■ Replacing Mini Fuses The Mini fuses are intended to protect the CAUTION electrical cabling. If any of them have blown To avoid personal injury: out, be sure to pinpoint the cause. Do not clean the vehicle when the engine is running. -
Page 55: Removing The Vehicle From Storage
Periodic Service Store the battery following the battery reading normal, move the vehicle outside. storage procedures. Once outside, park the vehicle and let the Keep the vehicle in a dry place where the engine idle for at least five minutes. Shut vehicle is sheltered from the elements. -
Page 56: Electric Power Steering System
Electric Power Steering System INTRODUCTION pollution to the environment. However, Our vehicle is equipped with Electric Power the EPS system does not cause pollution to Steering System (EPS). To keep reliability of the environment. EPS during operation, please correctly use 5) If the engine does not start, the EPS system EPS system according to the following can also work off the battery, and once... - Page 57 Electric Power Steering System EPS system control unit (ECU） and monitors working condition of the EPS Speed sensor system. Temperature sensor Faults can be displayed by a fault indicator light Battery voltage sensor and fault indicator of EPS system, so the driver ...
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Page 58: Hitch Coupling Device
Hitch coupling device Coupling ball is prohibited and will result in Basic information the cancellation of the type approval. Hitch coupling device is the device linking tractor and trailer. Coupling ball are parts that are subject to type approval and that connect vehicles, and are therefore subject to the highest safety requirements. - Page 59 Hitch coupling device device will be locked automatically. Attension： 1.Hitch weight≤600kg 2.Hitch heavy weight, drive the vehicle cautiously and slowly. 3.When using the trailer, people should stay away from the hitch coupling device. 4.When not using trailer,must sperete the trailer and car.
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Page 60: Troubleshooting
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure Check the fuel tank and fuel filter。 Check the electric fuel pump. Check the injector. -
Page 61: Diagnostic Trouble Code Table
Troubleshooting Diagnostic Trouble Code Table Mt05 Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0122... - Page 62 Troubleshooting Mt05 Malf Code Table:23 Malf code in MT05 Description P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low/open P0171 BLM Max Adapt(Kohler Special) P0172 BLM Min Adapt(Kohler Special) P0174 PE System Lean(Kohler Special) If you have any questions, consult your local dealer.
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Page 63: Battery Troubleshooting
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure Battery overused until lights are dim. Charge the battery Charge the battery sufficiently. properly. Battery been recharged. Keep the terminal Starter does not function Clean the terminal ... -
Page 64: Machine Troubleshooting
Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure Replace throttle cable; High idling speed of engine Replace throttle petal Replace the throttle High rotary speed for clutch Replace he junior clutch spring; connection. Replace the primary clutch. ... -
Page 65: Options
OPTIONS Consult your local dealer for further details. Roof； Windscreen； Windlass ; Motor Scan KF90121; 14-1... - Page 66 Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2. Type:HS394-2 1.2.1. Variant(s): HS294-2 1.2.2. Version(s): A 1.2.3.
- Page 67 Company name and address of the manufacturer: Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2. Type:HS394-2 1.2.1. Variant(s): HS394-2 1.2.2. Version(s): A 1.2.3.
- Page 68 Chongqing Huansong Science And Technology Industrial Co.,Ltd Yanjia Industrial Park, Changshou District, Chongqing,China Hereby declares that: For the following vehicle: 1.1. Make (trade name of the manufacturer): HSUN 1.2. Type: HS394-2 1.2.1. Variant(s): HS294-2/HS394-2 1.2.2. Version(s): A 1.2.3. Commercial name(s) (if available): N.A 1.2.4.