Factors That Control Condensate
Production From Shales: Surrogate
Reservoir Models and Uncertainty Analysis
Palash Panja and Milind Deo, University of Utah
Summary
Rapid development of shales for the production of oils and condensates may not be permitting adequate analysis of the important
factors governing recovery. Understanding the performance of
shales or tight oil reservoirs producing condensates requires
numerically extensive compositional simulations. The purpose of
this study is to identify important factors that control production
of condensates from low-permeability plays and to develop analytical “surrogate” models suitable for Monte Carlo analysis. In
this study, the surrogate reservoir models were second-order
response surfaces functionally dependent on the nine main factors
that most affect condensate recovery in ultralow-permeability reservoirs. The models were developed by regressing the results of
experimentally designed compositional simulations. The BoxBehnken (Box and Behnken 1960) technique, a partial-factorial
method, was used for design of these experiments or simulations.
The main factors that controlled condensate recovery from ultralow-permeability reservoirs were reservoir permeability, rock
compressibility, initial condensate/gas ratio (CGR), initial reservoir pressure, and fracture spacing. Another main outcome of this
paper was the generation of probability-density functions, and
P10, P50, and P90 values for condensate recovery on the basis of
the uncertainty in input parameters. The condensate-recovery P50
for rate-based outcome of a 5-B/D per fracture was found to be
less than 10%.
Introduction
Current production of liquids, oils, and condensates from Eagle
Ford is more than 1 million B/D. Approximately 20% of this liquid
production is condensates. The increase in production is primarily
because of the large number of wells being drilled. Because of the
rapid pace of activity, it has not been possible to understand the
important factors affecting production and to produce the most out
of each well. In fact, the total production of condensates declined
for the first time in the short history of Eagle Ford despite
increased drilling activity (Fig. 1). The first main objective of this
study is aimed at identifying important factors that affect production of condensates from ultralow-permeability reservoirs. This
identification provides an early screening tool to benchmark recovery expectations of condensates being produced from shales.
Prediction of condensate production from reservoirs requires
compositional simulation. Simulation of hydraulically fractured
wells with low-permeability matrix necessitates high-resolution
simulation with a large number of gridblocks. Generation of validated response surfaces that accurately represent the results of
compositional simulations would be useful in performing uncertainty and subsequently risk analysis, and would generate P10,
P50, and P90 numbers for important outcomes of condensate production in shales. Early analysis will provide realistic estimates of
what is feasible in these exciting, but challenging, plays. The second main objective of the study was to generate validated
response-surface or surrogate models for condensate production
in shales.
C 2015 Society of Petroleum Engineers
Copyright V
Original manuscript received for review 22 November 2013. Revised manuscript received for
review 28 August 2015. Paper (SPE 179720) peer approved 2 November 2015.
2015 SPE Reservoir Evaluation & Engineering
Response-surface methodology has been frequently used in
reservoir engineering. The quest for optimal production and the
associated uncertainty started in the early 1990s with the use of
response-surface methods (RSMs) (Egeland et al. 1992; Elvind
et al. 1992; Aanonsen et al. 1995). Since then, the RSM has been
exploited for various purposes, including uncertainty in initial
hydrocarbon reserves (Peng and Gupta 2003), optimum well
placements (Guyaguler and Horne 2001; Manceau et al. 2001,
2002; Landa and Güyagüler 2003; Carreras et al. 2006), and
uncertainty in production performance and recovery (Dejean and
Blanc 1999; Chewaroungroaj et al. 2000; Corre et al. 2000; Venkataraman 2000; Manceau et al. 2001; Mohaghegh 2006). Fielddevelopment plans for gas/condensate reservoirs were assessed by
performing uncertainty analysis of reserves and production performance (Huerta Quinones et al. 2010; Descubes 2012; Huerta
Quinones and Lanchimba 2012). Yeten et al. (2005) compared
various design-of-experiment methods and RSMs to show the
effectiveness of the technique. They determined that the RSM can
be used as an efficient and fast proxy model for reservoirs to forecast the production performance and to analyze uncertainty (De
Amorim and Schiozer 2012) if the appropriate design of experiment has been selected. An RSM consisting of four parameters
and uncertainty analysis in oil recovery and pressure drop was
studied in an Iranian fractured reservoir (Khosravi et al. 2011).
Three of the most significant parameters were identified: aquifer
strength, matrix-block size, and fracture permeability. An artificial-intelligence-based proxy model (Kalantari Dahaghi et al.
2012) and a pore-network model (Xie et al. 2013), by use of fundamental equations with the uncertainty in pore length, pore size,
and pore number, were also generated for production performance
(gas rate and cumulative gas) from shale-gas reservoirs. Simple
models comprising a range of parameters to evaluate the performance and uncertainty of condensate production from ultralow-permeability (10–5,000 nd) fractured reservoirs were used.
A limited number of studies on response surfaces and uncertainty evaluation for gas condensates have also been reported.
Simulations were run to examine important parameters in a modified-pseudosteady-state (Diamond et al. 1996) analytical model
with the gas-material-balance equation in the Britannia gas/condensate field in North Sea field (reservoir permeability of 5–100
md). Giving the uncertainty in inputs, the cumulative probabilitydistribution curve for gas rate was studied. Atbi and Aissaoui
(2004) created second-order-polynomial response-surface models
for cumulative gas and plateau length applied in the Tiguentourine field (conventional reservoir) in the southeast area of the Algerian desert by use of D-optimal design of experiment. P90
production profiles (gas rate and cumulative gas) were generated
by use of Monte Carlo simulations. Initial reservoir condition,
flowing bottomhole pressure (BHP), rock/fluid properties, and
other parameters were not considered in their study. Experimental
design by use of a set of comprehensive compositional simulations for ultralow-permeability condensate reservoirs (shale plays
such as the Eagle Ford) has not been reported previously. The one
additional difference in this study is also that the focus is primarily on parameters that affect liquid production from condensate
plays in shales.
Because the performance of wells producing from these plays
varies considerably, identification of what affects production and
1
1,400,000
843
2,300
15,149
18,784
2008
2009
2010
200,000
200,000
150,000
100,000
129,795
352
229
400,000
731,455
163,259
600,000
250,000
400,711
800,000
300,000
Condensate Production (STB/D)
Condensate (Secondary Axis)
1,000,000
1,064,624
270,884
234,669
(Primary Axis)
1,050,213
279,705
Oil
80,531
Oil Production (STB/D)
1,200,000
350,000
50,000
0
2011
2012
January through June
2013
2014
2015
0
Year
Fig. 1—Texas Eagle Ford shale-oil and condensate production, 2007 through June 2015, from the Texas Railroad Commission.
uncertainty in recovery given important parameter variability will
be useful for screening and early-planning phases. In a play such
as the Eagle Ford, fluid compositions also vary from region to
region over fairly short distances. The purpose of this study was
to identify parameters that affect the production of condensates in
hydraulically fractured tight reservoirs and to provide uncertainty
estimates over relevant parameter space, including varying fluid
compositions. A sensitivity study was used to select important parameters. Second-order response-surface models for different
times of production and for a minimum economic condensate rate
were constructed on the basis of experimental design consisting
of compositional simulations. Uncertainty in the recoveries was
also studied, applying some of the probabilistic distributions in
the input parameters.
Methodology
Reservoir Model. All simulations were conducted by use of
GEM, a Computer Modelling Group (CMG 2013) compositional
simulator. One vertical fracture is placed in the middle of the reservoir with one horizontal well in the x-direction. The fracture height
and fracture length were the same as the reservoir height and
length, respectively. The dimensions of the reservoir are shown in
Fig. 2. The reservoir length is 750 ft in the y-direction, and the res-
ervoir height (z-direction) is 200 ft. Dimensions in the y- and zdirection are considered constant for all simulations, but the
boundary in the x-direction is altered depending on the fracture
spacing used in the particular simulation. The x-dimension is the
same as the fracture spacing, with the fracture in the middle of the
model. The three different fracture spacings are shown in Fig. 2.
The reservoir properties, namely, matrix permeability, initial
reservoir pressure, and formation compressibility—are varied.
Fracture width, fracture orientation, matrix porosity, and initial
hydrocarbon saturation remain constant. The reservoir temperature varies depending on the reservoir fluids (defined by their initial CGRs). Reservoir simulations with conventional grid systems
without refinement near the wellbore and fractures produce erroneous results (Panja et al. 2013). A minimum number of gridblocks necessary to obtain converged results is used. Additional
parameters used in simulations are provided in Table 1.
Input Factors. Important input factors that affect the production
performance of condensate were chosen from an extensive initial
mechanistic/sensitivity study (Deo and Anderson 2013). Nine factors—namely, matrix permeability, gas relative permeability
exponent, critical condensate saturation, rock compressibility, initial CGR, initial pressure, flowing BHP, fracture permeability,
and fracture spacing—are examined in this study. Viscosity
300 ft
180 ft
750 ft
Z
X
200 ft
Fracture
200 ft
60 ft
Z
Fracture Spacing
Y
Fig. 2—The geometry of a simulated reservoir.
2
2015 SPE Reservoir Evaluation & Engineering
y z
x
y
x
z
y
z
Table 1—Simulation parameters used in the study.
fluids are summarized in Table 3. The pressure/temperature plots
of the three fluids are shown in Figs. 3a through 3c. The compositional data used to create the fluids were partly derived from the
Eagle Ford reservoir in-situ fluid compositions suggested by Whitson and Sunjerga (2012). Reservoir temperatures (red arrows) for
the reservoir fluids were 150 F for initial CGR of 50 STB/MMscf,
250 F for initial CGR of 125 STB/MMscf, and 350 F for initial
CGR of 200 STB/MMscf. The temperatures in Eagle Ford vary
considerably from region to region because of the depth and other
factors, affecting fluid compositions significantly.
effects are built into the compositional representation of the fluid.
Porosity affects total oil production but does not influence recovery
in a significant manner. Three different values of each factor are
selected on the basis of available field data, as shown in Table 2.
The data were gathered from a variety of publicly available documents on Eagle Ford (Chipman et al. 2011). Field-production data
were obtained online from the Texas Railroad Commission (2015)
website and from the production tool of Drillinginfo (2015), a dataresource company. The CGR values were chosen on the basis of
compositions provided by Whitson and Sunjerga (2012). The formation compressibility of Eagle Ford shale is expected to be higher
because of the presence of smectites (50%) in the clay minerals
(38–88%) (Hsu and Nelson 2002).
The gas relative permeability exponent is used in the Corey
model to prepare gas/oil relative permeability curves. Orangi
et al. (2011) used a similar approach. The water/oil relative permeability curves are kept fixed. The Corey (1954) model is given
in Eqs. 1 through 6.
Water/Oil System. The equations for the water/oil system are
S ¼
Experimental Design. Determining the suitable experimentaldesign method is key to developing an effective response-surface
model. The effectiveness of regression models is also dependent
on the design of the experiment method. The Box-Behnken (Box
and Behnken 1960) technique, a partial-factorial-design method, is
used in this study and is also suitable for second-order responsesurface generation. The technique needs 130 runs for nine input
factors. The three absolute values of each input parameter are converted to 1, 0 and þ1 by use of a linear relationship, except for
matrix permeability, where logarithmic values are taken. All input
parameters are summarized in Table 4. Distributions of input parameters that were used when performing uncertainty analyses are
also shown in Table 4. The spread in parameter values is similar to
the variation in field values shown in Table 2.
ðSw Swc Þ
; . . . . . . . . . . . . . . . . . . . . . . . ð1Þ
ð1 Sorw Swc Þ
krw ¼ krw ðSorw Þ ðS Þnw ; . . . . . . . . . . . . . . . . . . . . . . . ð2Þ
krow ¼ kro ðSwc Þð1 S Þno : . . . . . . . . . . . . . . . . . . . . . ð3Þ
Regression Model for Building Response Surfaces. The functional relationships of output with inputs are defined by the second-order model, as shown in Eq. 7:
Gas/Oil System. The equations for the gas/oil system are
S ¼
ðSg Sgc Þ
; . . . . . . . . . . . . . . . . . . . . . . . ð4Þ
ð1 Sorg Sgc Þ
ln½ f ðX1 ; …; Xn Þ ¼ a0 þ
krg ¼ krw ðSgc Þ ðS Þng ; . . . . . . . . . . . . . . . . . . . . . . . . ð5Þ
n
X
k¼1
n
n X
X
aij Xi Xj þ ;
ak Xk þ
i¼1 j¼1
ð7Þ
krog ¼ krg ðSorg Þð1 S Þno : . . . . . . . . . . . . . . . . . . . . . ð6Þ
where Xi are the independent inputs; n are the total numbers of
the independent inputs, which are nine for this study; a0 is the
intercept; ak and aij are the coefficients; and ¾ is the error term
(absolute value) that will be minimized (toward zero) in the multivariate method.
Reservoir Fluids. Three different condensate fluids with initial
CGRs of 50, 125, and 200 STB/MMscf were evaluated in this
study. The compositions and the properties for the three distinct
Km
h
Km
Sw
Table 2—Field data from Eagle Ford shale plays (Chipman et al 2011).
2015 SPE Reservoir Evaluation & Engineering
3
inin-
Tc
Pc
Table 3—Composition of three distinct reservoir fluids.
5,000
4,000
CGR = 125 STB/MMscf
CGR = 50 STB/MMscf
4,000
Pressure (psia)
Pressure (psia)
3,000
2,000
Two-phase boundary
Critical
20 vol%
30 vol%
50 vol%
1,000
0
–100
0
200
100
Temperature (°F)
(a)
3,000
Two-phase boundary
Critical
20 vol%
30 vol%
50 vol%
2,000
1,000
300
0
–100
400
0
100
200
300
Temperature (°F)
(b)
400
500
CGR = 200 STB/MMscf
5,000
Pressure (psia)
4,000
3,000
2,000
Two-phase boundary
Critical
20 vol%
1,000
0
–100
30 vol%
50 vol%
0
100
200
300
400
Temperature (°F)
(c)
500
600
Fig. 3—Pressure/temperature diagram for three distinct reservoir fluids: (a) initial CGR 5 50 STB/MMscf; (b) initial CGR 5 125 STB/
MMscf; (c) initial CGR 5 200 STB/MMscf (red arrows indicate the reservoir temperatures for the reservoir fluids).
4
2015 SPE Reservoir Evaluation & Engineering
Km
ng
Soc
Rvi
Pi
Xf
Kf
Cf
Pwf
Table 4—List of input parameters selected for the study and their distribution for uncertainty analysis.
To ensure nonnegative values of outcomes, regression was
performed by use of logarithms of outcomes. Two types of models—namely, time-based and rate-based models—are used in this
study. In the time-based model, coefficients for condensate recovery, gas recovery, and CGR after 90 days and 1, 5, 10, 15, and 20
years are determined. Comparatively, in the rate-based model,
coefficients for condensate recovery and coefficients for gas recovery are obtained when condensate rate falls to 5 STB/D. There
are 55 coefficients obtained from each model. The well was operated at constant flowing BHP, although it is variable from simulation to simulation.
and NRMSE in the same plot. Values of R2 close to unity and low
percentage values of NRMSE are indications of good fits of models with simulations.
Simulation results and corresponding sets of results from surrogate models for condensate recoveries (Panja 2014) are shown
in Figs. 5a and 5b. The time-based models for 5, 10, 15, and 20
years are shown in Fig. 5a and the rate-based model for a minimum economic rate of 5 STB/D of condensate is shown in Fig.
5b. R2 values are greater than 0.9 and NRMSE values are less
than 5% for all models. Thus, the models are reasonable to accept
as surrogate reservoir models to forecast production performance.
Work Flow. The work flow for generating the response surfaces
is shown in Fig. 4 and shows each step from creating input files to
generating final response surfaces. The Box-Behnken (Box and
Behnken 1960) technique for the design of an experiment with
nine factors uses 130 input files for simulation. (These input files
are created by use of nine input factors on three levels.) The absolute values for the three levels of all factors are shown in Table 4.
A full compositional simulator, GEM from CMG, was used in all
compositional simulations. All relevant results from output files
were collected systematically by use of combinations of programs
like windows batch files and Matlab (2013) (MathWorks). Condensate recoveries, gas recoveries, and CGRs for different times
and for the minimum-economic-condensate rate are extracted
from collected data to fit the second-order models, as shown in
Eq. 1. Multivariate regressions were performed by use of Matlab
programs (MathWorks) to obtain all the coefficients of Eq. 1. This
modified multivariate-regression approach is very effective in
obtaining response-surface parameters. The goodness of fit is
measured by the values of R2 and normalized-root-mean-square
error (NRMSE). The calculation procedures of R2 and NRMSE
are found in numerous websites and published papers (Steel and
Torrie 1960; Glantz and Slinker 1990; Draper and Smith 1998).
Validation of the Surrogate Model. Although all models fit
very well with surrogate models (on the basis of NRMSE values),
validation is essential to verify the robustness of the surrogate
models. Surrogate models are generated on the basis of three levels
of values of input factors, as described by the Box-Behnken (Box
and Behnken 1960) technique. The models should be effective
with the other values of input factors within the range of study
without any significant errors. Eighteen values are chosen randomly (using in-built random-value generator in Matlab) from
each input distribution to validate the models. Trivalue discrete
distributions were used for fracture spacing and initial CGR. Simulations were run by use of those 18 eighteen random values of each
input factor, as shown in Table 5. The modeled values of condensate recovery are then compared with simulations to demonstrate
the robustness of the surrogate models in Fig. 6. The response
surfaces predict compositional simulation outcomes reasonably
well, especially where most of the recoveries are expected to be
between 5––20%. The R2 and NRMSE values also indicate the
good matches of the simulation results with modeled values. The
time-based models are better fitted with simulation results than the
rate-based model. This validation showed that the surrogate models of condensate recoveries from ultralow-permeability reservoirs
can be used with good confidence to predict condensate values. It
is also important to ensure that the range of input variables used
from Table 2 cover the range of outcomes observed in the field.
Comparison of field production for the highest-producing (seven
wells), median (five wells), and lowest-producing (five wells) condensate wells in Eagle Ford with simulated values over a range of
input parameters is shown in Figs. 7a and 7b. The cumulative
Results and Discussion
For time-based models of condensate recoveries and gas recoveries, 5, 10, 15, and 20 years of production data are collected from
simulations. The minimum economic rate of 5 STB/D of condensate is used for the rate-based model. Models are compared with
the simulations by plotting them and displaying the values of R2
2015 SPE Reservoir Evaluation & Engineering
5
Input X1
Values of
Inputs
Input Files
Input X2
Number
of Inputs
Design of
Experiment
Input Xn –1
Input Xn
......
Simulations
Monte Carlo Draws
Data Collection
Time-Based
Final Response
Surface
Rate-Based
Outcomes
Several Realizations
of Outputs
Multivariate
Regression
Yes
Statistical Analysis
n
n n
k=1
i=1j =1
f (X1,...,Xn) = a0 + ΣakXk +Σ Σ aijXi Xj +∈
Change
No
Random
Values of
Inputs
Initial Response
Surface
Input Files
Validation
Tornado Plot
PDF of Outputs
–Range
–Mean
–Variance
Simulations
–Hierarchy
–Range of Impact
Fig. 4—Work flow of the methodology to generate response surfaces and to analyze uncertainty in outcomes.
condensate productions were obtained from simulations with noninterfering single fractures, and net/gross ratio is considered as 0.4
for Eagle Ford. If there are five clusters per stage in a 16-stage
well, approximately 80 possible fractures are expected. Analysis
of the Eagle Ford cumulative production indicates that poor and
median wells fall within the 50- to 100-nd permeability range. The
highest-producing wells are in the reservoirs with permeability of
500–2,000 nd. It is observed from Figs. 7a and 7b that a permeability range of 10 nD to over 2000 nD is necessary to represent the
performance of lean (50 stb/MMscf) and rich (200 stb/MMscf)
condensates, respectively. It should be noted that higher CGR values and permeabilities go hand in hand to match the performance
of better-producing wells.
Forecast and Sensitivity Analysis of Production Outputs.
Surrogate models can be used efficiently as forecast and sensitivity-analysis tools. Continuous-recovery curves with time are constructed by interpolating the model data of 90 days through 20
100
80
Condensate Recovery (%)
Condensate Recovery (%)
At 5 years; R 2 = 0.952, NRMSE = 3.6%
At 10 years; R 2 = 0.940, NRMSE = 3.9%
80
60
Regression
Regression
2
At 15 years; R = 0.926, NRMSE = 4.2%
At 20 years; R 2 = 0.917, NRMSE = 4.5%
60
40
R 2 = 0.955,
NRMSE = 4.0%
40
5 years
10 years
20
20
15 years
20 years
Rate-Based
0
0
0
20
40
60
Simulation
(a) Time-Based
80
100
0
20
40
Simulation
60
80
(b) Rate-Based
Fig. 5—Comparison of regression model with simulation results for (a) time-based condensate recovery and (b) rate-based condensate recovery.
6
2015 SPE Reservoir Evaluation & Engineering
Table 5—Random values for validation of surrogate models.
years. For the input parameters shown in Table 6, the forecast
and the sensitivity analysis of the condensate recovery are illustrated in Figs. 8a and 8b.
The curves can be extrapolated for forecast beyond 20 years.
Condensate recoveries plateau after approximately 10 years of
production for 50- to 500-nd reservoirs. It is important to compare
the production performances of regions with differences in properties in the same field. As an example, the effect of permeability
on condensate recovery is shown in Fig. 8b. Significantly, higher
condensate is recovered from the higher-permeability region. This
plot shows the strong dependence of permeability on condensate
recovery. Similarly, operating a well at different flowing BHP
changes the recovery of condensate, as shown in Fig. 8a. Higher
flowing BHP suppress the liquid dropout inside the reservoir,
hence facilitating the production of liquid in vaporized form in
the gas phase. The spread in condensate recovery, however, is
only approximately 6–7% compared with variations of approximately 12–13% for permeability variation. These values are absolute changes in percentage recovery after 20 years of production.
45
Surrogate Model
Condensate Recovery (%)
At 5 years; R 2 = 0.89, NRMSE = 9.1%
At 10 years; R 2 = 0.86, NRMSE = 9.6%
At 15 years; R 2 = 0.85, NRMSE = 9.3%
At 20 years; R 2 = 0.83, NRMSE = 9.7%
At Rate; R 2 = 0.85, NRMSE = 11.4%
30
15
5 years
10 years
15 years
20 years
Rate-Based
0
0
15
30
45
Simulation
Fig. 6—Comparison of results from the response-surface (surrogate) models of condensate recovery with compositionalsimulation results for validation.
2015 SPE Reservoir Evaluation & Engineering
Uncertainty Analysis. Given the variations in important input
variables, it is important to establish the probability distributions
of important outcomes, such as recoveries, and to calculate P10-,
P50-, and P90-values. Uncertainties in desired outcomes after 5,
10, 15, and 20 years and when condensate reaches minimum economic rate of 5 STB/D were investigated. Probability-distribution
functions (PDFs) of outcomes were generated by use of Monte
Carlo simulations on response surfaces. The hierarchy of the input
factors on the basis of impact on outcomes is also prepared. The
work flow of the whole procedure is presented in Fig. 4.
An individual PDF is assigned to each input factor. Random
values are chosen from each input distribution by use of the
Monte Carlo method to produce different values of outcomes
from the corresponding response-surface models. The process is
repeated several times to create multiple realizations of outcomes.
The final PDF of the outcome is prepared by use of statistical
analysis, such as dividing all realization into various bins (range
of values), finding frequency of each bin, and normalizing. The
PDF provides important statistical information such as mean,
mode, median, and variance.
The tornado plot is useful in obtaining the hierarchy of the importance of input factors. By use of statistical tools, Monte Carlo
simulations construct plots of all input factors according to their
influence on outcomes. The factors with the most influence appear
on the top of the chart, and the factors with the least influence
appear on the bottom. In addition to the hierarchy of the input factors, the plot also displays the range of the outcomes where each
factor affects the outcome most. The commercial software @Risk
(2015) from Palisade Corporation is used to prepare the PDF and
tornado plots. Each bar in the tornado plot represents the effect of
an input on output and provides the range of output where it is
affected by that input. Tornado plots are prepared by use of output
values obtained from all iterations of the surrogate model by use
of a sequential ordering and iteration method. In the sequential
ordering and iteration method, the mean of output is calculated by
fixing one extreme (the lowest and the highest values, one at a
time) value of input of interest and varying the rest of the inputs
according to their probability distributions. These output means
for the lowest and the highest values of the input are the two
extreme ends of the tornado bar of that input. This process is
repeated for all inputs to generate the entire tornado plot. Finally,
inputs are ordered from top to bottom of the tornado plots according to their ranges. The PDF and tornado plots provide sufficient
information on uncertainties in production performance from
ultralow-permeability reservoirs. Although the uncertainty
7
75
450
Pi = 6,500 psi, Pwf = 500 psi
Cumulative Condensate (million STB)
Cumulative Condensate (million STB)
Pi = 6,500 psi, Pwf = 500 psi, Initial CGR = 200 STB/MMscf
Km = 2000 nd
300
Km = 1000 nd
Km = 500 nd
150
Km = 100 nd
50
CGRi = 125 STB/MMscf
Km = 50 nd
25
Km = 60 nd
CGRi = 50 STB/MMscf
Km = 20 nd
0
0
0
20
10
0
30
20
10
Time (month)
Time (month)
(a)
(b)
30
Fig. 7—Comparison of Eagle Ford field data with compositional simulations, by varying matrix permeability and initial CGRs
(CGRi). (a) Highest-producing wells; (b) median and lowest-producing wells.
Km
ng
Soc
Rvi
Pi
Xf
Kf
Cf
Pwf
Table 6—Values of input parameters used in sensitivity studies shown in Fig. 8.
analysis is conducted for different time-based models (5, 10, 15,
and 20 years), the results from the time-based model of 10 years
are discussed here along with results of the rate-based model. All
the model results are summarized in tables.
Prior knowledge for input distribution is required to reflect the
field data of reservoir parameters. One practical distribution of
each input factor was assigned for the uncertainty analysis. Uniform distribution captures the total heterogeneity in the property,
whereas the normal distribution has more data near the mean. The
distributions of all inputs are displayed in Table 4. Results of
uncertainties in the outcomes are greatly dependent on the type of
distribution of input factors. Uniform distributions are selected for
36
24
Condensate Recovery (%)
Condensate Recovery (%)
30
18
12
Pwf = 500 psi
Pwf = 750 psi
Pwf = 1,000 psi
6
27
18
Km = 50 nd
Km = 100 nd
9
Km = 200 nd
Pwf = 1,250 psi
Km = 300 nd
Pwf = 1,500 psi
Km = 500 nd
0
0
0
5
10
15
20
0
5
10
Time (years)
Time (years)
(a)
(b)
15
20
Fig. 8—Condensate recovery with time for different (a) flowing BHP and (b) reservoir permeability.
8
2015 SPE Reservoir Evaluation & Engineering
2.1
6.1
19.8
Cf
10.5
Rvi
10.2
21.7
0.015
16.3
0.010
16.1
15
10
0.020
16.6
14.8
5
0.025
0.005
20
Soc
Pwf
0.030
19.0
14.9
Fit: β
0.035
19.7
14.1
ng
0.040
22.0
13.0
Kf
5.0%
Condensate Recovery (%)
(a)
0.000
Mode ≈ 15.6
10.7
Xf
Mode ≈ 5.6
7.9
0.045
30
Pi
27.8
25
Km
35.1
90.0%
0
10
20
30
40
50
60
Condensate Recovery (%)
(b)
Fig. 9—Condensate recovery after 10 years of production: (a) hierarchy of input parameters; (b) probability distribution of output.
all input factors except the matrix permeability. Matrix permeability has log-normal distribution with mean value at 500 nd. Trivalued distributions are selected for the initial CGR and fracture
spacing. Lower CGR is observed in a field with low reservoir pressure, whereas higher CGR is observed in a high-pressure reservoir.
The initial pressure has segmented uniform distributions depending on the value of initial CGR. For initial CGR of 50 STB/MMscf,
range of uniform distribution of initial pressure is 5,000–5,500 psi;
for initial CGR of 125 STB/MMscf, range of uniform distribution
of initial pressure is 5,500–6,500 psi; and for initial CGR of 200
STB/MMscf, range of uniform distribution of initial pressure is
6,500–8,000 psi. All ranges are normalized to between –1 and 1.
The tornado plot indicates that the matrix permeability, formation compressibility, initial reservoir pressure, and fracture spacing are the top four factors that have most influence on
condensate production. Critical condensate saturation, flowing
BHP, and initial CGR are the next-most-influential factors on condensate recovery for 10 years of production. Reservoir permeability and rock compressibility emerge as the top two factors that
control recovery of condensates for more than 10 years of production or when an economic limit of 5 STB/D is considered. These
findings are consistent with earlier sensitivity analyses published
by Orangi et al. (2011) and Whitson and Sunjerga (2012). The
significant drawdown in the vicinity of the well for the ultralowpermeability formations causes condensate dropout, and these reservoirs operate at chronically low CGRs over their lifetime. Compressibility has been established as one of the important governing
parameters during primary production of condensates. Reservoir
pressure, which is tied to the initial CGR, is the next ranking parameter, followed by fracture spacing. This is particularly true in
the condensate sweet spots in Eagle Ford, where significant overpressure has allowed for the drilling of many prolific wells. It is
somewhat surprising that even in the 60- to 180-ft range, fracture
spacing emerges as an important parameter. For the permeabilities
considered in this paper, that is an important finding.
The range of recoveries for extreme values of these parameters
is also shown on the tornado plot. The plot shows that under
favorable permeability conditions, 10 times as much condensate
is recovered and approximately eight times more recovery is realized when compressibility is favorable. These geologic parameters are not easily altered, but the compressibility aspect may
present a tradeoff between placing the fractures in brittle zones
where fracturing is expected to be more effective vs. seeking
more-ductile (and hence compressible) formations to assist in the
primary recovery of condensates. The initial pressure is an important reservoir attribute because higher initial pressures delay
approach to dewpoint and condensate formation in the reservoir.
Fracture spacing, which is one of the controllable parameters,
appears to double recovery when low fracture spacing is realized.
2015 SPE Reservoir Evaluation & Engineering
This will have economic implications because lower fracture
spacing will increase the cost of creating hydraulic fractures. The
relative permeability aspects (critical condensate saturation and
gas relative permeability exponent) have surprisingly less effect,
as does the BHP. Recoveries are affected when the range of BHPs
is varied over a few thousand psi, but not with the range of
500–1,500 psia used in the study. In Eagle Ford, very few operators hold BHPs of more than 1,500 psia.
Uncertainty in Condensate Recovery. Uncertainties in condensate recovery after 10 years of production and the hierarchy of
input factors are shown in Figs. 9a and 9b. The median condensate recovery factor is only approximately 14% after 10 years of
production from ultralow-permeability reservoirs. The condensate
recovery spreads over a wide range in the PDF. The range of
5–95% in the PDF covers 2–39% of condensate recovery. The
Weibull (1951) function closely mimics the distribution.
The uncertainty in the condensate recovery after the condensate rate drops to 5 STB/D is shown in Figs. 10a and 10b. Median
recovery (P50) when the condensate production reaches an economic limit of 5 STB/D was observed to be approximately 7%.
The b-function best fits the PDF for this recovery function. The
PDF also predicts that the most-probable (mode) condensate recovery is approximately 2%. The matrix permeability, formation
compressibility, reservoir pressure, and fracture spacing are the
most-influential factors. The gas relative permeability exponent,
BHP, fracture permeability, and critical condensate saturation
rank in the next four in the tornado plot. The results of uncertainty
analysis from 5, 10, and 20 years and rate-based models are summarized in Table 7.
The most influential factors in condensate recovery were matrix permeability, fracture spacing, formation compressibility, and
initial reservoir pressure for all cases, although the orders of the
factors change slightly with the models, as shown in Table 7.
Higher matrix permeability always enhances the productivity
from reservoirs. The higher formation compressibility helps to
sustain the reservoir pressure, minimizing liquid dropout. Fracture
permeability, critical condensate saturation, initial CGR, and gas
relative permeability exponent are the next four important factors
that affect recovery of condensates.
Conclusions
Guidelines for quick screening and uncertainty assessment of the
performance of condensates in shales are needed. This is because,
despite increased drilling, declining production is being observed
in important resource plays such as the Eagle Ford. The purpose of
this study was to provide such guidance by developing responsesurface (surrogate) models that emulated full compositional
9
0.3
2.7
24.2
Cf
6.7
Rvi
7.2
4.3
16.8
9.4
13.1
10.4
11.9
0.02
15
10
5
0
10.6
0.04
12.1
Condensate Recovery (%)
Mode ≈ 11.5
Kf
0.06
13.5
Mode ≈ 0.1
9.7
ng
Fit: Exponential
0.08
11.9
Soc
Pwf
5.0%
0.10
25
Pi
0.12
17.5
7.7
Xf
38.5
90.0%
22.5
20
Km
0.00
0
10
20
30
40
50
60
Condensate Recovery (%)
(a)
(b)
Fig. 10—Condensate recovery when condensate rate reaches 5 STB/D: (a) hierarchy of input parameters; (b) probability distribution of output.
Table 7—Uncertainty in recoveries and rank of input parameters.
reservoir simulations. The response surfaces were generated by
use of the Box-Behnken (Box and Behnken 1960) experimental
design and a novel multiregression strategy. The models were an
excellent proxy for the computationally intensive compositional
simulations, as evidenced by low RMSEs and a thorough validation exercise. Development of validated response surfaces allowed
performing Monte Carlo simulations for uncertainty assessment.
Uncertainty analysis revealed that reservoir permeability, compressibility, fracture spacing, and initial pressure were the mostsignificant parameters that affected condensate recovery, followed
by initial CGR, fracture permeability, gas relative permeability
exponent, critical condensate saturation, and the BHP. It should be
noted that flowing BHP and fracture spacing could be chosen to
increase recoveries. Making the flowing BHP higher increases
recoveries in lower-permeability (approximately 100 nd) reservoirs. Recoveries of approximately 30% are possible with fracture
spacing on the order of 50 ft. The median values of recovery
(P50) for 10-year production and for an economic cutoff rate of 5
STB/D for condensate were determined to be approximately 14
and 7%, respectively.
Nomenclature
a0 ¼ intercept of surrogate model
aij ¼ coefficient of second-order interaction of inputs
10
ak
Cf
kf
km
n
ng
Pi
Pwf
qo
R2
Rvi
Scc
Xf
Xi
¼
¼
¼
¼
¼
¼
¼
¼
¼
¼
¼
¼
¼
¼
coefficient of independent input
formation compressibility, 1/psi
fracture permeability, md
matrix permeability, nd
total numbers of independent inputs
exponent of relative permeability curve for gas
initial reservoir pressure, psi
flowing BHP, psi
condensate rate, STB/D
coefficient of determination
initial condensate/gas ratio, STB/MMscf
critical condensate saturation
fracture spacing, ft
scaled independent outputs
Acknowledgments
The authors gratefully acknowledge the academic license to Computer Modelling Group products. Financial support to Palash Panja
through the ConocoPhillips Fellowship is also acknowledged.
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Palash Panja is a post-doctoral research associate at the
Energy & Geoscience Institute at the University of Utah. He
worked for 5 years with a variety of companies, including
downstream/upstream-production companies. Panja’s current research interests include production from unconventional reservoirs such as shales, interactions between flow and
thermodynamics, surrogate-model development, and artificial intelligence. He is a member of SPE, and served as treasurer in the SPE University of Utah Student Chapter. Panja holds
12
a master’s degree from the Indian Institute of Technology,
Mumbai, and a PhD degree from the University of Utah, both
in chemical engineering.
Milind Deo is the Peter D. and Catherine R. Meldrum Professor
and chair of the Chemical Engineering Department at the University of Utah. His research interests are in reservoir engineering and enhanced oil recovery with particular focus on
unconventional resources, carbon dioxide management, and
geothermal production. Deo’s group is currently working on
understanding liquid production in shales, determining the
placement and impact of hydraulic fractures in naturally fractured reservoirs, and studying the underground storage of carbon dioxide in various geological formations. The reactivetransport simulators developed in his group are applicable for
the study of compositional and thermal processes in complex
oil and gas and geothermal reservoirs. Deo’s research also
consists of understanding and solving onshore and offshore
flow-assurance problems related to waxes and asphaltenes.
He is a member of SPE. Deo has supervised approximately 28
PhD degree graduates and has authored more than 100 publications in his 26-year career at the University of Utah.
2015 SPE Reservoir Evaluation & Engineering